Effect of cryogenic treatment on tensile behavior of case carburized steel-815M17

International Nuclear Information System (INIS)

Bensely, A.; Senthilkumar, D.; Mohan Lal, D.; Nagarajan, G.; Rajadurai, A.

2007-01-01

The crown wheel and pinion represent the most highly stressed parts of a heavy vehicle; these are typically made of 815M17 steel. The reasons for the frequent failure of these components are due to tooth bending impact, wear and fatigue. The modern processes employed to produce these as high, durable components include cryogenic treatment as well as conventional heat treatment. It helps to convert retained austenite into martensite as well as promote carbide precipitation. This paper deals with the influence of cryogenic treatment on the tensile behavior of case carburized steel 815M17. The impetus for studying the tensile properties of gear steels is to ensure that steels used in gears have sufficient tensile strength to prevent failure when gears are subjected to tensile or fatigue loads, and to provide basic design information on the strength of 815M17 steel. A comparative study on the effects of deep cryogenic treatment (DCT), shallow cryogenic treatment (SCT) and conventional heat treatment (CHT) was made by means of tension testing. This test was conducted as per ASTM standard designation E 8M. The present results confirm that the tensile behavior is marginally reduced after cryogenic treatment (i.e. both shallow and deep cryogenic treatment) for 815M17 when compared with conventional heat treatment. Scanning electron microscopic (SEM) analysis of the fracture surface indicates the presence of dimples and flat fracture regions are more common in SCT specimens than for CHT and DCT-processed material

Low carbon manganese-nickel-niobium steel

International Nuclear Information System (INIS)

Heisterkamp, F.; Hulka, K.

1983-11-01

Experimental heats of a low carbon-manganese-0.5% nickel-0.15% niobium steel have been rolled to plates between 13.5 and 50 mm thickness and to a 16 mm hot strip. Various combinations of soaking temperatures form 1100 0 C to 1300 0 C and of finish rolling temperatures between 710 0 C and 930 0 C have been investigated. From mechanical properties obtained, one can conclude that the investigated steel composition provides very good properties e.g. for pipe steels X65 to X75. In particular, the toughness at low temperature is outstanding despite relaxed rolling conditions. Metalographic and special investigations such as electron microscopy, texture evaluation and chemical extraction, correlated with applied rolling schedules and the mechanical properties obtained resulted in a comprehensive understanding about the benefits of high niobium metallurgy combined with nickel addition. All practically applied welding processes generated mechanical properties, in particular toughness of the weldment, that meet arctic specifications.(Author) [pt

A review on nickel-free nitrogen containing austenitic stainless steels for biomedical applications.

Science.gov (United States)

Talha, Mohd; Behera, C K; Sinha, O P

2013-10-01

The field of biomaterials has become a vital area, as these materials can enhance the quality and longevity of human life. Metallic materials are often used as biomaterials to replace structural components of the human body. Stainless steels, cobalt-chromium alloys, commercially pure titanium and its alloys are typical metallic biomaterials that are being used for implant devices. Stainless steels have been widely used as biomaterials because of their very low cost as compared to other metallic materials, good mechanical and corrosion resistant properties and adequate biocompatibility. However, the adverse effects of nickel ions being released into the human body have promoted the development of "nickel-free nitrogen containing austenitic stainless steels" for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also much improves steel properties. Here we review the harmful effects associated with nickel and emphatically the advantages of nitrogen in stainless steel, as well as the development of nickel-free nitrogen containing stainless steels for medical applications. By combining the benefits of stable austenitic structure, high strength, better corrosion and wear resistance and superior biocompatibility in comparison to the currently used austenitic stainless steel (e.g. 316L), the newly developed nickel-free high nitrogen austenitic stainless steel is a reliable substitute for the conventionally used medical stainless steels. Copyright © 2013 Elsevier B.V. All rights reserved.

Influence of cryogenic treatment on microstructure and mechanical properties of high strength AISI D2 tool steel =

Science.gov (United States)

Ghasemi Nanesa, Hadi

Cryogenic treatment, known as treating materials at sub-zero temperatures, has been added to conventional heat treatment cycle of high alloyed steels where martensitic transformation is incomplete after quenching to room temperature. Incomplete martensitic transformation occurs due to the effect of high content of alloying elements on pushing down martensite start and finish temperatures to very low values, specifically, on tool steels. In spite of obtaining significant improvements in mechanical and wear properties after cryogenic treatment, there is no cohesive picture about what exactly modifies the microstructure of tool steels during cryogenic treatment and therefore divergent opinions on the influence of process parameters are still reported. For example, the suggested time length for cryogenic treatment starts from few seconds to several days indicating the lack of understanding about micromechanisms responsible for microstructural evolution while holding at cryogenic temperatures. In this regard, the main objective of this project is to develop a better understanding on the fundamental micromechanisms operating during cryogenic treatment. To attain this objective, the following milestones are pursued. - To study the conventional cryogenic treatment and finding challenges. - To identify and characterize the optimum starting microstructure before cryogenic treatment. - To determine the important processing parameters those control the evolution of microstructure and hardness. - To investigate the interaction between carbide precipitation and martensitic transformation in the AISI D2 steel. - To propose an optimal cryogenic treatment for AISI D2 steel.

Electroless nickel plating on stainless steels and aluminum

Science.gov (United States)

1966-01-01

Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

Corrosion Behaviour of Nickel Plated Low Carbon Steel in Tomato Fluid

Directory of Open Access Journals (Sweden)

Oluleke OLUWOLE

2010-12-01

Full Text Available This research work investigated the corrosion resistance of nickel plated low carbon steel in tomato fluid. It simulated the effect of continuous use of the material in a tomato environment where corrosion products are left in place. Low carbon steel samples were nickel electroplated at 4V for 20, 25, 30 and 35 mins using Watts solution.The plated samples were then subjected to tomato fluid environment for for 30 days. The electrode potentials mV (SCE were measured every day. Weight loss was determined at intervals of 5 days for the duration of the exposure period. The result showed corrosion attack on the nickel- plated steel, the severity decreasing with the increasing weight of nickel coating on substrate. The result showed that thinly plated low carbon steel generally did not have any advantage over unplated steel. The pH of the tomato solution which initially was acidic was observed to progress to neutrality after 4 days and then became alkaline at the end of the thirty days test (because of corrosion product contamination of the tomatocontributing to the reduced corrosion rates in the plated samples after 10 days. Un-plated steel was found to be unsuitable for the fabrication of tomato processing machinery without some form of surface treatment - thick nickel plating is suitable as a protective coating in this environment.

Stainless steels for cryogenic bolts and nuts

International Nuclear Information System (INIS)

Leroy, F.; Rabbe, P.; Odin, G.

1975-01-01

Stainless steel for cryogenic applications are generally austenitic steels which, under the effect of cold-drawing, can or cannot undergo a partial martensitic transformation according to their composition. It has been shown that very high ductility and endurance characteristics at low temperatures, together with very high yield strength and resistances values, can be attained with grades of nitrogenous steels of types Z2CN18-10N and Z3CMN18-8-6N. Optimum ductility values are obtained by employing to the best possible, the martensitic transformations which develop during cold-drawing. From the plotting of the rational traction curves, it is possible to analyse very simply the influence of the composition on the martensitic transformations [fr

Rapid nickel diffusion in cold-worked type 316 austenitic steel at 360-500 C

Energy Technology Data Exchange (ETDEWEB)

Arioka, Koji [Institute of Nuclear Safety Systems, Inc., Mihama (Japan); Iijima, Yoshiaki [Tohoku Univ., Sendai (Japan). Dept. of Materials Science; Miyamoto, Tomoki [Kobe Material Testing Laboratory Co. Ltd., Harima (Japan)

2017-10-15

The diffusion coefficient of nickel in cold-worked Type 316 austenitic steel was determined by the diffusion couple method in the temperature range between 360 and 500 C. A diffusion couple was prepared by electroless nickel plating on the surface of a 20 % cold-worked Type 316 austenitic steel specimen. The growth in width of the interdiffusion zone was proportional to the square root of diffusion time until 14 055 h. The diffusion coefficient of nickel (D{sub Ni}) in cold-worked Type 316 austenitic steel was determined by extrapolating the concentration-dependent interdiffusion coefficient to 11 at.% of nickel. The value of D{sub Ni} at 360 C was about 5 000 times higher than the lattice diffusion coefficient of nickel in Type 316 austenitic steel. The determined activation energy 117 kJ mol{sup -1} was 46.6 % of the activation energy 251 kJ mol{sup -1} for the lattice diffusion of nickel in Type 316 austenitic steel.

APT characterization of high nickel RPV steels

International Nuclear Information System (INIS)

Miller, M.K.; Russell, K.F

2004-01-01

Full text: The microstructures of several high nickel content pressure vessel steels have been characterized by atom probe tomography. The purposes of this study were to investigate the influence of high nickel levels on the response to neutron irradiation of high and low copper pressure vessel steels and to establish whether any additional phases were present after neutron irradiation. The nickel levels in these steels were at least twice that typically found in Western pressure vessel steels. Two different types of pressure vessel steels with low and high copper contents were selected for this study. The first set of alloys was low copper (∼0.05% Cu) base (15Ch2NMFAA) and weld (12Ch2N2MAA) materials used in a VVER-1000 reactor. The composition of the lower nickel VVER-1000 base material was Fe- 0.17 wt% C, 0.30% Si, 0.46% Mn, 2.2% Cr, 1.26% Ni, 0.05% Cu, 0.01% S, 0.008% P, 0.10% V and 0.50% Mo. The composition of the higher nickel VVER-1000 weld material was Fe- 0.06 wt % C, 0.33% Si, 0.80% Mn, 1.8% Cr, 1.78% Ni, 0.07% Cu, 0.009% S, 0.005% P, and 0.63% Mo. The VVER-1000 steels were irradiated in the HSSI Program's irradiation facilities at the University of Michigan, Ford Nuclear Reactor at a temperature of 288 o C for 2,137 h at an average flux of 7.08 x 10 11 cm 2 s -1 for a fluence of 5.45 x 10 18 n cm -2 (E >1 MeV) and for 5,340 h at an average flux of 4.33 x 10 11 cm -2 s -1 for a fluence of 8.32 x 10 1 28 n cm -2 (E >1 MeV). Therefore, the total fluence was 1.38 x 10 19 n cm -2 (E >1 MeV). The second type of pressure vessel steel was a high copper (0.20% Cu) weld from the Palisades reactor. The average composition of the Palisades weld was Fe- 0.11 wt% C, 0.18% Si, 1.27% Mn, 0.04% Cr, 1.20% Ni, 0.20% Cu, 0.017% S, 0.014% P, 0.003% V and 0.55% Mn. The Palisades weld, designated weldment 'B' from weld heat 34B009, was irradiated at a temperature of 288 o C and a flux of ∼7 x 10 11 cm -2 s -1 to a fast fluence of 1.4 x 10 19 n cm -2 (E >1 MeV). These three

Nickel-based materials and high-alloy, special stainless steels. 2. new rev. and enl. ed.

International Nuclear Information System (INIS)

Heubner, U.; Brill, U.; Hoffmann, T.; Jasner, M.; Kirchheiner, R.; Koecher, R.; Richter, H.; Rockel, M.; White, F.

1993-01-01

The book is intended as a source of information on nickel-based materials and special stainless steels and apart from the up-to-date materials data presents information on recent developments and knowledge gained, so that it may be a valuable aid to materials engineers looking for cost-effective resolutions of their materials problems in the chemical process industry, power plant operation, and high-temperature applications. The book presents eight individual contributions entitled as follows: (1) Nickel-base alloys and high-alloy, special stainless steels. - Materials survey and data sheets (Ulrich Heubner). (2) Corrosion of nickel-base alloys and special stainless steels (Manfred Rockel). (3) Welding of nickel-base alloys and high-alloy, special stainless steels (Theo Hoffmann). (4) High-temperature resistant materials (Ulrich Brill). (5) Application and processing of nickel-base materials in the chemical process industry and in pollution abatement equipment (Reiner Koecher). (6) Selected examples of applications of nickel-base materials in chemical plant (Manfred Jasner, Frederick White). (7) Applications of nickel-base alloys and special stainless steels in power plant. (8) The use of nickel-base alloys and stainless steels in pollution abatement processes (R. Kirchheiner). (orig./MM). 151 figs., 226 refs [de

The influence of deep cryogenic treatment on the properties of high-vanadium alloy steel

Energy Technology Data Exchange (ETDEWEB)

Li, Haizhi [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Tong, Weiping, E-mail: wptong@mail.neu.edu.cn [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Cui, Junjun [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhang, Hui [Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819 (China); Chen, Liqing [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zuo, Liang [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China)

2016-04-26

Deep cryogenic treatment can improve the mechanical properties of many metallic materials, but there are few reports of the effect of deep cryogenic treatment on high-vanadium alloy steel. The main objective of this work is to investigate the effect of deep cryogenic treatment on the microstructure, hardness, impact toughness and abrasive wear resistance of high-vanadium alloy steel. The results show that large amounts of small secondary carbide precipitation after deep cryogenic treatment and microcracks were detected and occurred preferentially at carbide/matrix interfaces; except for the hardness, the mechanical properties increased compared to those of the conventional treatment sample. By increasing the deep cryogenic processing time and cycle number, impact toughness and abrasive wear resistance can be further improved, the carbide contents continuously increase, and the hardness decreases.

Effects of Cryogenic Treatment on the Strength Properties of Heat Resistant Stainless Steel (07X16H6)

Science.gov (United States)

Nadig, D. S.; Bhat, M. R.; Pavan, V. K.; Mahishi, Chandan

2017-09-01

Cryogenic treatment on metals is a well known technology where the materials are exposed to cryogenic temperature for prolonged time duration. The process involves three stages viz. slow cooling, holding at cryogenic temperature and warming to room temperature. During this process, hard and micro sized carbide particles are released within the steel material. In addition, soft and unconverted austenite of steel changes to strong martensite structure. These combined effects increase the strength and hardness of the cryotreated steel. In this experimental study, the effects of cryogenic treatment, austenitising and tempering on the mechanical properties of stainless steel (07X16H6) have been carried. After determining the strength properties of the original material, the specimens were cryotreated at 98K for 24 hours in a specially developed cryotreatment system. The effects of austenitising prior to cryogenic treatment and tempering post cryotreatment on the mechanical properties of steel samples have been experimentally determined and analysed.

An Investigation of the Mechanical Properties of a Weldment of 7% Nickel Alloy Steels

Directory of Open Access Journals (Sweden)

Jeong Yeol Park

2016-11-01

Full Text Available During the last decade, the demand for natural gas has steadily increased for the prevention of environmental pollution. For this reason, many liquefied natural gas (LNG carriers have been manufactured. Since one of the most important issues in the design of LNG carriers is to guarantee structural safety, the use of low-temperature materials is increasing. Among commonly employed low-temperature materials, nickel steel has many benefits such as good strength and outstanding corrosion resistance. Accordingly, nickel steels are one of the most commonly used low-temperature steels for LNG storage tanks. However, the study of fracture toughness with various welding consumables of 7% nickel alloy steel is insufficient for ensuring the structural safety of LNG storage tanks. Therefore, the aim of this study was to evaluate fracture toughness of several different weldments for 7% nickel alloy steels. The weldment of 7% nickel alloy steel was fabricated by tungsten inert gas (TIG, flux cored arc welding (FCAW, and gas metal arc welding (GMAW. In order to assess the material performance of the weldments at low temperature, fracture toughness such as crack tip opening displacement (CTOD and the absorbed impact energy of weldments were compared with those of 9% nickel steel weldments.

Stainless steel leaches nickel and chromium into foods during cooking.

Science.gov (United States)

Kamerud, Kristin L; Hobbie, Kevin A; Anderson, Kim A

2013-10-02

Toxicological studies show that oral doses of nickel and chromium can cause cutaneous adverse reactions such as dermatitis. Additional dietary sources, such as leaching from stainless steel cookware during food preparation, are not well characterized. This study examined stainless steel grades, cooking time, repetitive cooking cycles, and multiple types of tomato sauces for their effects on nickel and chromium leaching. Trials included three types of stainless steels and a stainless steel saucepan, cooking times of 2-20 h, 10 consecutive cooking cycles, and four commercial tomato sauces. After a simulated cooking process, samples were analyzed by ICP-MS for Ni and Cr. After 6 h of cooking, Ni and Cr concentrations in tomato sauce increased up to 26- and 7-fold, respectively, depending on the grade of stainless steel. Longer cooking durations resulted in additional increases in metal leaching, where Ni concentrations increased 34-fold and Cr increased approximately 35-fold from sauces cooked without stainless steel. Cooking with new stainless steel resulted in the largest increases. Metal leaching decreases with sequential cooking cycles and stabilized after the sixth cooking cycle, although significant metal contributions to foods were still observed. The tenth cooking cycle resulted in an average of 88 μg of Ni and 86 μg of Cr leached per 126 g serving of tomato sauce. Stainless steel cookware can be an overlooked source of nickel and chromium, where the contribution is dependent on stainless steel grade, cooking time, and cookware usage.

Stainless Steel Leaches Nickel and Chromium into Foods During Cooking

Science.gov (United States)

Kamerud, Kristin L.; Hobbie, Kevin A.; Anderson, Kim A.

2014-01-01

Toxicological studies show that oral doses of nickel and chromium can cause cutaneous adverse reactions such as dermatitis. Additional dietary sources, such as leaching from stainless steel cookware during food preparation, are not well characterized. This study examined stainless steel grades, cooking time, repetitive cooking cycles, and multiple types of tomato sauces for their effects on nickel and chromium leaching. Trials included three types of stainless steels and a stainless steel saucepan; cooking times of 2 to 20 hours, ten consecutive cooking cycles, and four commercial tomato sauces. After a simulated cooking process, samples were analyzed by ICP-MS for Ni and Cr. After six hours of cooking, Ni and Cr concentrations in tomato sauce increased up to 26- and 7-fold respectively, depending on the grade of stainless steel. Longer cooking durations resulted in additional increases in metal leaching, where Ni concentrations increased 34 fold and Cr increased approximately 35 fold from sauces cooked without stainless steel. Cooking with new stainless steel resulted in the largest increases. Metal leaching decreases with sequential cooking cycles and stabilized after the sixth cooking cycle, though significant metal contributions to foods were still observed. The tenth cooking cycle, resulted in an average of 88 μg of Ni and 86 μg of Cr leached per 126 g serving of tomato sauce. Stainless steel cookware can be an overlooked source of nickel and chromium, where the contribution is dependent on stainless steel grade, cooking time, and cookware usage. PMID:23984718

Tensile properties and impact toughness of S30408 stainless steel and its welded joints at cryogenic temperatures

Science.gov (United States)

Ding, Huiming; Wu, Yingzhe; Lu, Qunjie; Xu, Ping; Zheng, Jinyang; Wei, Lijun

2018-06-01

Designing a cryogenic pressure vessel based on the mechanical properties of the austenitic stainless steel (ASS) at its cryogenic operating temperature fully utilizes the potential of the material at low temperatures, resulting in lightweight and compact products. A series of tensile tests and impact tests were carried out in a wide range of 77-293 K, to investigate the mechanical properties of S30408 base metal (BM) and welded joints (WJ) at cryogenic temperatures. As the temperature decreases, yield stress (Rp0.2) and ultimate tensile stress (Rm) increase significantly thanks to the low-temperature strengthening effects. To estimate strengths at cryogenic temperatures, quadratic polynomial model was used to accurately predict the variations of Rp0.2 and Rm from 77 K to 293 K. As an important phase in the WJ, ferrite presents a radial pattern and an inhomogeneity in the WJ's cross-section. Due to the formation of ferrite in the WJ, the WJ has higher Rp0.2 and lower Rm , Charpy absorbed energy and lateral expansion compared with the BM. Strain-induced martensite transformation is an important role influencing the deformation of ASS at low temperatures. In this study, less martensite amount was measured in the weldment zone with higher Nickel equivalents which stabilize the austenite phase at cryogenic temperatures. Additionally, due to higher ferrite content and more precipitates forming, the SAW joints has lower Rm and impact toughness than PAW + GTAW joints. To ensure the structural integrity and safety, the PAW + GTAW method should be chosen and ferrite content be controlled.

Cryogenic treatments on AISI 420 stainless steel: Microstructure and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Prieto, G., E-mail: german.prieto@uns.edu.ar [Tribology Group, Universidad Nacional del Sur/CONICET, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Ipiña, J.E. Perez [GMF UNComa/CONICET, Buenos Aires 1400, 8300 Neuquén (Argentina); Tuckart, W.R. [Tribology Group, Universidad Nacional del Sur/CONICET, Av. Alem 1253, 8000 Bahía Blanca (Argentina)

2014-05-01

Cryogenic treatments have been employed over the last three decades in both tool and high-alloy steels to improve wear resistance, mainly through the transformation of retained austenite and the precipitation of fine carbides. The application of these treatments to low-alloy steels and even to non-ferrous materials is becoming the subject of several investigations, due to their potentiality to reduce wear. This study was aimed at analyzing the microstructural changes and the effect of cryogenic treatments on hardness and impact toughness in martensitic AISI 420 stainless steel. X-ray diffraction (XRD) was employed for phase analysis and characterization, while carbide volume fraction, size and composition evaluation was measured by using scanning electron microscopy (SEM-EDX) and Energy Dispersive Spectrometry (EDS). Hardness was assessed with Vickers technique and the impact toughness was measured by means of Charpy's V-notch tests. Fracture surfaces were analyzed by scanning electron microscopy to evaluate the fracture micromechanisms. In this study, it has been experimentally demonstrated that cryogenic treatments favors the precipitation of small carbides, which also present a more homogeneous size distribution. It was observed that this microstructural feature is responsible for the improvement in the mechanical properties of the material.

Cryogenic treatments on AISI 420 stainless steel: Microstructure and mechanical properties

International Nuclear Information System (INIS)

Prieto, G.; Ipiña, J.E. Perez; Tuckart, W.R.

2014-01-01

Cryogenic treatments have been employed over the last three decades in both tool and high-alloy steels to improve wear resistance, mainly through the transformation of retained austenite and the precipitation of fine carbides. The application of these treatments to low-alloy steels and even to non-ferrous materials is becoming the subject of several investigations, due to their potentiality to reduce wear. This study was aimed at analyzing the microstructural changes and the effect of cryogenic treatments on hardness and impact toughness in martensitic AISI 420 stainless steel. X-ray diffraction (XRD) was employed for phase analysis and characterization, while carbide volume fraction, size and composition evaluation was measured by using scanning electron microscopy (SEM-EDX) and Energy Dispersive Spectrometry (EDS). Hardness was assessed with Vickers technique and the impact toughness was measured by means of Charpy's V-notch tests. Fracture surfaces were analyzed by scanning electron microscopy to evaluate the fracture micromechanisms. In this study, it has been experimentally demonstrated that cryogenic treatments favors the precipitation of small carbides, which also present a more homogeneous size distribution. It was observed that this microstructural feature is responsible for the improvement in the mechanical properties of the material

Rapid nickel diffusion in cold-worked carbon steel at 320-450 °C

Science.gov (United States)

Arioka, Koji; Iijima, Yoshiaki; Miyamoto, Tomoki

2015-11-01

The diffusion coefficient of nickel in cold-worked carbon steel was determined with the diffusion couple method in the temperature range between 320 and 450 °C. Diffusion couple was prepared by electro-less nickel plating on the surface of a 20% cold-worked carbon steel. The growth in width of the interdiffusion zone was proportional to the square root of diffusion time to 12,000 h. The diffusion coefficient (DNi) of nickel in cold-worked carbon steel was determined by extrapolating the concentration-dependent interdiffusion coefficient to 0% of nickel. The temperature dependence of DNi is expressed by DNi = (4.5 + 5.7/-2.5) × 10-11 exp (-146 ± 4 kJ mol-1/RT) m2s-1. The value of DNi at 320 °C is four orders of magnitude higher than the lattice diffusion coefficient of nickel in iron. The activation energy 146 kJ mol-1 is 54% of the activation energy 270.4 kJ mol-1 for lattice diffusion of nickel in the ferromagnetic state iron.

Austenitic stainless steel alloys with high nickel contents in high temperature liquid metal systems

International Nuclear Information System (INIS)

Konvicka, H.R.; Schwarz, N.F.

1981-01-01

Fe-Cr-Ni base alloys (nickel content: from 15 to 70 wt%, Chromium content: 15 wt%, iron: balance) together with stainless steel (W.Nr. 1.4981) have been exposed to flowing liquid sodium at 730 0 C in four intervals up to a cumulative exposure time of 1500 hours. Weight change data and the results of post-exposition microcharacterization of specimens are reported. The corrosion rates increase with increasing nickel content and tend to become constant after longer exposure times for each alloy. The corrosion rate of stainless steel is considerably reduced due to the presence of the base alloys. Different kinetics of nickel poor (up to 35% nickel) and nickel rich (> 50% nickel) alloys and nickel transport from nickel rich to nickel poor material is observed. (orig.)

Study of Diffusion Bonding of 45 Steel through the Compacted Nickel Powder Layer

Science.gov (United States)

Zeer, G. M.; Zelenkova, E. G.; Temnykh, V. I.; Tokmin, A. M.; Shubin, A. A.; Koroleva, Yu. P.; Mikheev, A. A.

2018-02-01

The microstructure of the transition zone and powder spacer, the concentration distribution of chemical elements over the width of the diffusion-bonded joint, and microhardness of 45 steel-compacted Ni powder spacer-45 steel layered composites formed by diffusion bonding have been investigated. It has been shown that the relative spacer thickness χ compacting pressure of 500 MPa. The solid-state diffusion bonding is accompanied by sintering the nickel powder spacer and the formation of the transition zone between the spacer and steel. The transition zone consists of solid solution of nickel in the α-Fe phase and ordered solid solution of iron in nickel (FeNi3).

Effects of nickel on irradiation embrittlement of light water reactor pressure vessel steels

International Nuclear Information System (INIS)

2005-06-01

This TECDOC was developed under the IAEA Coordinated Research Project (CRP) entitled Effects of Nickel on Irradiation Embrittlement of Light Water Reactor Pressure Vessel (RPV) Steels. This CRP is the sixth in a series of CRPs to determine the influence of the mechanism and quantify the influence of nickel content on the deterioration of irradiation embrittlement of reactor pressure vessel steels of the Ni-Cr-Mo-V or Mn-Ni-Cr-Mo types. The scientific scope of the programme includes procurement of materials, determination of mechanical properties, irradiation and testing of specimens in power and/or test reactors, and microstructural characterization. Eleven institutes from eight different countries and the European Union participated in this CRP and six institutes conducted the irradiation experiments of the CRP materials. In addition to the irradiation and testing of those materials, irradiation experiments of various national steels were also conducted. Moreover, some institutes performed microstructural investigations of both the CRP materials and national steels. This TECDOC presents and discusses all the results obtained and the analyses performed under the CRP. The results analysed are clear in showing the significantly higher radiation sensitivity of high nickel weld metal (1.7 wt%) compared with the lower nickel base metal (1.2 wt%). These results are supported by other similar results in the literature for both WWER-1000 RPV materials, pressurized water reactor (PWR) type materials, and model alloys. Regardless of the increased sensitivity of WWER-1000 high nickel weld metal (1.7 wt%), the transition temperature shift for the WWER-1000 RPV design fluence is still below the curve predicted by the Russian code (standard for strength calculations of components and piping in NPPs - PNAE G 7-002-86). For higher fluence, no data were available and the results should not be extrapolated. Although manganese content was not incorporated directly in this CRP

The effect of deep cryogenic treatments on the mechanical properties of an AISI H13 steel

Energy Technology Data Exchange (ETDEWEB)

Pérez, Marcos, E-mail: marcosperezrd@gmail.com; Belzunce, Francisco Javier

2015-01-29

Cryogenic treatments are considered a good way to reduce the retained austenite content and improve the performance of tool steels. Four different heat treatments, two of which included a deep cryogenic stage, were applied in this study to an H13 tool steel, subsequently determining its mechanical properties by means of tensile, hardness and fracture toughness tests. Furthermore, scanning electron microscopy and X-ray diffraction analysis were performed to gain an insight into the microstructural evolution of these heat treatments during all the stages. It was concluded that the application of a deep cryogenic treatment to H13 steel induces higher thermal stresses and structural defects, producing a dispersed network of fine carbides after the subsequent tempering stages, which were responsible for a significant improvement in the fracture toughness of this steel without modifying other mechanical properties. Although the application of a deep cryogenic treatment reduces the retained austenite content, there is a minimum innate content which cannot be transformed by heat treatment. Nevertheless, this austenite is hence believed to be stable enough and should not transform during the normal service life of forging dies.

The effect of deep cryogenic treatments on the mechanical properties of an AISI H13 steel

International Nuclear Information System (INIS)

Pérez, Marcos; Belzunce, Francisco Javier

2015-01-01

Cryogenic treatments are considered a good way to reduce the retained austenite content and improve the performance of tool steels. Four different heat treatments, two of which included a deep cryogenic stage, were applied in this study to an H13 tool steel, subsequently determining its mechanical properties by means of tensile, hardness and fracture toughness tests. Furthermore, scanning electron microscopy and X-ray diffraction analysis were performed to gain an insight into the microstructural evolution of these heat treatments during all the stages. It was concluded that the application of a deep cryogenic treatment to H13 steel induces higher thermal stresses and structural defects, producing a dispersed network of fine carbides after the subsequent tempering stages, which were responsible for a significant improvement in the fracture toughness of this steel without modifying other mechanical properties. Although the application of a deep cryogenic treatment reduces the retained austenite content, there is a minimum innate content which cannot be transformed by heat treatment. Nevertheless, this austenite is hence believed to be stable enough and should not transform during the normal service life of forging dies

Specification for corrosion-resisting chromium and chromium-nickel steel welding rods and bare electrodes - approved 1969

International Nuclear Information System (INIS)

Anon.

1975-01-01

This specification covers corrosion-resisting chromium and chromium-nickel steel welding rods for use with the atomic hydrogen and gas-tungsten-arc welding processes and bare electrodes for use with the submerged arc and gas metal-arc welding processes. These welding rods and electrodes include those alloy steels designated as corrosion- or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4% and nickel does not exceed 50%

Corrosion Characterization in Nickel Plated 110 ksi Low Alloy Steel and Incoloy 925: An Experimental Case Study

Science.gov (United States)

Thomas, Kiran; Vincent, S.; Barbadikar, Dipika; Kumar, Shresh; Anwar, Rebin; Fernandes, Nevil

2018-04-01

Incoloy 925 is an age hardenable Nickel-Iron-Chromium alloy with the addition of Molybdenum, Copper, Titanium and Aluminium used in many applications in oil and gas industry. Nickel alloys are preferred mostly in corrosive environments where there is high concentration of H2S, CO2, chlorides and free Sulphur as sufficient nickel content provides protection against chloride-ion stress-corrosion cracking. But unfortunately, Nickel alloys are very expensive. Plating an alloy steel part with nickel would cost much lesser than a part make of nickel alloy for large quantities. A brief study will be carried out to compare the performance of nickel plated alloy steel with that of an Incoloy 925 part by conducting corrosion tests. Tests will be carried out using different coating thicknesses of Nickel on low alloy steel in 0.1 M NaCl solution and results will be verified. From the test results we can confirm that Nickel plated low alloy steel is found to exhibit fairly good corrosion in comparison with Incoloy 925 and thus can be an excellent candidate to replace Incoloy materials.

Direct quantification of nickel in stainless steels by spectrophotometry

International Nuclear Information System (INIS)

Singh, Ritu; Raut, Vaibhavi V.; Jeyakumar, S.; Ramakumar, K.L.

2007-01-01

A spectrophotometric method based on the Ni-DMG complex for the quantification of nickel in steel samples without employing any prior separation is reported in the present study. The interfering ions are masked by suitable complexing agents and the method was extended to real samples after validating with BCS and Euro steel standards. (author)

Effect of Precipitation on Cryogenic Toughness in Isothermally Aged Austenitic Stainless Steel

Science.gov (United States)

Saucedo-Muñoz, M. L.; Lopez-Hirata, V. M.; Avila-Davila, E. O.; Villegas-Cardenas, J. D.; Gonzalez-Velazquez, J. L.

2017-03-01

The effect of grain-boundary precipitates on cryogenic impact toughness of two corrosion steels (standard AISI 316 and a steel with a nitrogen additive) is studied. The steels are aged at 600 - 900°C with a hold of up to 1000 min. The KCV impact toughness at -196°C is determined. It is shown that the impact toughness of the nitrogen-containing steel decreases under cooling after the aging at 700 and 800°C more considerably than that of steel 316 after aging at 800 and 900°C. The causes of the embrittlement of the nitrogen-containing steel are determined.

Grain refinement and hardness distribution in cryogenically cooled ferritic stainless steel welds

International Nuclear Information System (INIS)

Amuda, M.O.H.; Mridha, S.

2013-01-01

Highlights: ► Grain refinement was undertaken in AISI 430 FSS welds using cryogenic cooling. ► Flow rates of the cryogenic liquid influenced weld grain structure. ► Cryogenic cooling of welds generates about 45% grain refinement in welds. ► Phase structure of welds is not affected by flow rates of cryogenic liquid. ► Hardness profile in cryogenically cooled and conventional welds is similar. - Abstract: The energy input and heat dissipation dynamics during fusion welding generates coarse grain in the welds resulting in poor mechanical properties. While grain refinement in welds via the control of the energy input is quite common, the influence of heat dissipation on grain morphology and properties is not fully established. This paper characterized cryogenically cooled ferritic stainless steel (FSS) welds in terms of grain structure and hardness distribution along transverse and thickness directions. Cryogenic cooling reduces the weld dimension by more than 30% and provides grain refinement of almost 45% compared to conventional weld. The hardness distribution in the thickness direction gives slightly higher profile because of decreased grain growth caused by faster cooling effects of cryogenic liquid

Effects of nickel and cobalt addition on creep strength and microstructure of the precipitation-strengthened 15Cr ferritic steels

Energy Technology Data Exchange (ETDEWEB)

Shibuya, Masachika; Toda, Yoshiaki; Sawada, Kota; Kushima, Hideaki; Kimura, Kazuhiro [National Inst. for Materials Science, Tsukuba, Ibaraki (Japan)

2010-07-01

Creep strength of 15Cr ferritic steel with ferrite matrix was increased by precipitation strengthening of intermetallic compounds. It was higher than those of 9-12Cr ferritic steels with a tempered martensitic microstructure strengthened by carbide and carbonitride. Addition of nickel was confirmed to improve Charpy impact toughness of the 15Cr steels, however, creep strength was slightly reduced by the addition of nickel. Microstructure of the 15Cr steel changes from ferrite single phase to dual phases of ferrite and martensite with the addition of nickel which is an austenite stabilizing element. The 15Cr steels investigated in the previous study, contain 3mass% of cobalt which is also an austenite stabilizing element, therefore, the influence of nickel and cobalt combination on mechanical properties and microstructure of the 15Cr-1Mo-6W-V-Nb steel is investigated in this study. Creep strength, Charpy impact toughness and microstructure of the steel were strongly influenced by the composition of nickel and cobalt. Design guideline of the 15Cr steel is discussed with respect to a role of microstructure and combination of nickel and cobalt addition. (orig.)

Deposition of DLC Film on Stainless Steel Substrates Coated by Nickel Using PECVD Method.

Science.gov (United States)

Khalaj, Zahra; Ghoranneviss, Mahmood; Vaghri, Elnaz; Saghaleini, Amir; Diudea, Mircea V

2012-06-01

Research on diamond-like carbon (DLC) films has been devoted to find both optimized conditions and characteristics of the deposited films on various substrates. In the present work, we investigate the quality of the DLC films grown on stainless steel substrates using different thickness of the nickel nanoparticle layers on the surface. Nickel nanoparticles were sputtered on the stainless steel substrates at 200 °C by a DC-sputtering system to make a good adherence between DLC coating and steel substrates. Atomic Force Microscopy was used to characterize the surface roughness and distribution function of the nickel nanoparticles on the substrate surface. Diamond like carbon films were deposited on stainless steel substrates coated by nickel using pure acetylene and C2H2/H2 with 15% flow ratio by DC-Plasma Enhanced Chemical Vapor Deposition (PECVD) systems. Microstructural analysis by Raman spectroscopy showed a low intensity ratio ID/IG for DLC films by increasing the Ni layer thickness on the stainless steel substrates. Fourier Transforms Infrared spectroscopy (FTIR) evidenced the peaks attributed to C-H bending and stretching vibration modes in the range of 1300-1700 cm-1 and 2700-3100 cm-1, respectively, in good agreement with the Raman spectroscopy and confirmed the DLC growth in all samples.

DT fusion neutron irradiation of BPNL niobium nickel and 316 stainless steel at 1750C

International Nuclear Information System (INIS)

MacLean, S.C.

1977-01-01

The DT fusion neutron irradiation at 175 0 C of 17 niobium wires, one niobium foil, 14 316 stainless steel wires, one 316 stainless steel foil, nine nickel wires, and two nickel foils from BPNL is described. The sample position, beam-on time, neutron dose record, and neutron fluence are given

Impact of a nickel-reduced stainless steel implant on striated muscle microcirculation: a comparative in vivo study.

Science.gov (United States)

Kraft, C N; Burian, B; Perlick, L; Wimmer, M A; Wallny, T; Schmitt, O; Diedrich, O

2001-12-05

The impairment of skeletal muscle microcirculation by a biomaterial may have profound consequences. With moderately good physical and corrosion characteristics, implant-quality stainless steel is particularly popular in orthopedic surgery. However, due to the presence of a considerable amount of nickel in the alloy, concern has been voiced in respect to local tissue responses. More recently a stainless steel alloy with a significant reduction of nickel has become commercially available. We, therefore, studied in vivo nutritive perfusion and leukocytic response of striated muscle to this nickel-reduced alloy, and compared these results with those of the materials conventional stainless steel and titanium. Using the hamster dorsal skinfold chamber preparation and intravital microscopy, we could demonstrate that reduction of the nickel quantity in a stainless steel implant has a positive effect on local microvascular parameters. Although the implantation of a conventional stainless steel sample led to a distinct and persistent activation of leukocytes combined with disruption of the microvascular endothelial integrity, marked leukocyte extravasation, and considerable venular dilation, animals with a nickel-reduced stainless steel implant showed only a moderate increase of these parameters, with a clear tendency of recuperation. Titanium implants merely caused a transient increase of leukocyte-endothelial cell interaction within the first 120 min, and no significant change in macromolecular leakage, leukocyte extravasation, or venular diameter. Pending biomechanical and corrosion testing, nickel-reduced stainless steel may be a viable alternative to conventional implant-quality stainless steel for biomedical applications. Concerning tolerance by the local vascular system, titanium currently remains unsurpassed. Copyright 2001 John Wiley & Sons, Inc. J Biomed Mater Res 57: 404-412, 2001

Synchrotron micro-diffraction analysis of the microstructure of cryogenically treated high performance tool steels prior to and after tempering

Energy Technology Data Exchange (ETDEWEB)

Xu, N.; Cavallaro, G.P. [Applied Centre for Structural and Synchrotron Studies, Mawson Lakes Blvd, University of South Australia, Mawson Lakes, South Australia 5095 (Australia); Gerson, A.R., E-mail: Andrea.Gerson@unisa.edu.au [Applied Centre for Structural and Synchrotron Studies, Mawson Lakes Blvd, University of South Australia, Mawson Lakes, South Australia 5095 (Australia)

2010-10-15

The phase transformation and strain changes within cryogenically (-196 deg. C) treated high performance tool steels (AISI H13) before and after tempering have been examined using both laboratory XRD and synchrotron micro-diffraction. The martensitic unit cell was found to have very low tetragonality as expected for low carbon steel. Tempering resulted in the diffusion of excess carbon out of the martensite phase and consequent unit cell shrinkage. In addition on tempering the martensite became more homogeneous as compared to the same samples prior to tempering. For cryogenically treated samples, the effect was most pronounced for the rapidly cooled sample which was the least homogenous sample prior to tempering but was the most homogenous sample after tempering. This suggests that the considerable degree of disorder resulting from rapid cryogenic cooling results in the beneficial release of micro-stresses on tempering thus possibly resulting in the improved wear resistance and durability observed for cryogenically treated tool steels.

Synchrotron micro-diffraction analysis of the microstructure of cryogenically treated high performance tool steels prior to and after tempering

International Nuclear Information System (INIS)

Xu, N.; Cavallaro, G.P.; Gerson, A.R.

2010-01-01

The phase transformation and strain changes within cryogenically (-196 deg. C) treated high performance tool steels (AISI H13) before and after tempering have been examined using both laboratory XRD and synchrotron micro-diffraction. The martensitic unit cell was found to have very low tetragonality as expected for low carbon steel. Tempering resulted in the diffusion of excess carbon out of the martensite phase and consequent unit cell shrinkage. In addition on tempering the martensite became more homogeneous as compared to the same samples prior to tempering. For cryogenically treated samples, the effect was most pronounced for the rapidly cooled sample which was the least homogenous sample prior to tempering but was the most homogenous sample after tempering. This suggests that the considerable degree of disorder resulting from rapid cryogenic cooling results in the beneficial release of micro-stresses on tempering thus possibly resulting in the improved wear resistance and durability observed for cryogenically treated tool steels.

Comparison of radiographic density and compaction index of root canal obturation using nickel titanium or stainless-steel spreaders

Directory of Open Access Journals (Sweden)

M. Adel

2016-08-01

Full Text Available Background: Both nickel titanium and stainless-steel spreaders are available. The obvious advantage of nickel titanium spreader over stainless steel spreaders is greater penetration in curved canals. Objective: To compare the radiographic density and compaction index of root canal obturation using nickel-titanium or stainless-steel spreaders in curved canals. Methods: In this experimental study the primary weight of 30 acrylic blocks with 45o degrees of apical curvature were measured by a scale (W1. After canals were prepared by step back master apical up to file #30 all blocks were weighed again (W2 and randomly divided in two groups of 15each. All canals were obturated by Cold lateral compaction technique (with nickel-titanium in one group and stainless-steel finger spreaders in another group. After all blocks were reweighed (W3, compaction index (W3-W2/W1-W2 was calculated. One radiograph was taken for each sample. Apical density of the apical third of each canal was measured by digital transmission densitometer. Data were analyzed statistically using T-test. Findings: Mean compaction index for nickel-titanium group was 7.67±2.38 and for stainless-steel group was 9.14±4.06. There was no significant difference between two groups. Mean radiographic density of obturation was 2.05±0.14 in nickel-titanium group and was 2.07±0.21 in stainless-steel group. There was no significant difference between two groups. Conclusion: It is concluded that nickel-titanium spreaders are not superior than stainless-steel spreaders in obturating curved canal.

Mechanical evaluation of quad-helix appliance made of low-nickel stainless steel wire.

Science.gov (United States)

dos Santos, Rogério Lacerda; Pithon, Matheus Melo

2013-01-01

The objective of this study was to test the hypothesis that there is no difference between stainless steel and low-nickel stainless steel wires as regards mechanical behavior. Force, resilience, and elastic modulus produced by Quad-helix appliances made of 0.032-inch and 0.036-inch wires were evaluated. Sixty Quad-helix appliances were made, thirty for each type of alloy, being fifteen for each wire thickness, 0.032-in and 0.036-in. All the archwires were submitted to mechanical compression test using an EMIC DL-10000 machine simulating activations of 4, 6, 9, and 12 mm. Analysis of variance (ANOVA) with multiple comparisons and Tukey's test were used (p nickel stainless steel alloy had force, resilience, and elastic modulus similar to those made of stainless steel alloy.

Forgings made of austenitic chromium-nickel steels for the low temperature range

International Nuclear Information System (INIS)

Gruendler, O.; Schwarz, W.; Koren, M.

1981-01-01

The authors discuss the low temperature application of austenitic chromium-nickel steels for energy production and process techniques. Material requirements are presented, and the behaviour, mechanical and physical properties of such steels are discussed. The manufacture of forgings is considered and test results presented. (Auth.)

Forgings made of austenitic chromium-nickel steels for the low temperature range

Energy Technology Data Exchange (ETDEWEB)

Gruendler, O.; Schwarz, W.; Koren, M. (Vereinigte Edelstahlwerke A.G. (VEW), Kapfenberg (Austria))

1981-09-01

The authors discuss the low temperature application of austenitic chromium-nickel steels for energy production and process techniques. Material requirements are presented, and the behaviour, mechanical and physical properties of such steels are discussed. The manufacture of forgings is considered and test results presented.

Effect of cryogenic treatment on microstructure, mechanical and wear behaviors of AISI H13 hot work tool steel

Science.gov (United States)

Koneshlou, Mahdi; Meshinchi Asl, Kaveh; Khomamizadeh, Farzad

2011-01-01

This paper focuses on the effects of low temperature (subzero) treatments on microstructure and mechanical properties of H13 hot work tool steel. Cryogenic treatment at -72 °C and deep cryogenic treatment at -196 °C were applied and it was found that by applying the subzero treatments, the retained austenite was transformed to martensite. As the temperature was decreased more retained austenite was transformed to martensite and it also led to smaller and more uniform martensite laths distributed in the microstructure. The deep cryogenic treatment also resulted in precipitation of more uniform and very fine carbide particles. The microstructural modification resulted in a significant improvement on the mechanical properties of the H13 tool steel.

Anisotropic Constitutive Model of Strain-induced Phenomena in Stainless Steels at Cryogenic Temperatures

CERN Document Server

Garion, C

2004-01-01

A majority of the thin-walled components subjected to intensive plastic straining at cryogenic temperatures are made of stainless steels. The examples of such components can be found in the interconnections of particle accelerators, containing the superconducting magnets, where the thermal contraction is absorbed by thin-walled, axisymetric shells called bellows expansion joints. The stainless steels show three main phenomena induced by plastic strains at cryogenic temperatures: serrated (discontinuous) yielding, gamma->alpha' phase transformation and anisotropic ductile damage. In the present paper, a coupled constitutive model of gamma->alpha' phase transformation and orthotropic ductile damage is presented. A kinetic law of phase transformation, and a kinetic law of evolution of orthotropic damage are presented. The model is extended to anisotropic plasticity comprising a constant anisotropy (texture effect), which can be classically taken into account by the Hill yield surface, and plastic strain induced ...

Interfacial microstructure and mechanical properties of diffusion-bonded titanium-stainless steel joints using a nickel interlayer

International Nuclear Information System (INIS)

Kundu, S.; Chatterjee, S.

2006-01-01

Diffusion bonding was carried out between commercially pure titanium and 304 stainless steel using nickel interlayer in the temperature range of 800-950 deg. C for 3.6 ks under 3 MPa load in vacuum. The transition joints thus formed were characterized in optical and scanning electron microscopes. TiNi 3 , TiNi and Ti 2 Ni are formed at the nickel-titanium (Ni-Ti) interface; whereas, stainless steel-nickel (SS-Ni) interface is free from intermetallic compounds up to 900 deg. C processing temperatures. At 950 deg. C, Ni-Ti interface exhibits the presence of β-Ti discrete islands in the matrix of Ti 2 Ni and the phase mixture of λ + χ + α-Fe, λ + α-Fe, λ + FeTi + β-Ti and FeTi + β-Ti occurs at the stainless steel-nickel interface. Nickel is able to inhibit the diffusion of Ti to stainless steel side up to 900 deg. C temperature; however, becomes unable to restrict the migration of Ti to stainless steel at 950 deg. C. Bond strength was also evaluated and maximum tensile strength of ∼302 MPa and shear strength of ∼219 MPa were obtained for the diffusion couple processed at 900 deg. C temperature due to better contact of the mating surfaces and failure takes place at the Ni-Ti interface. At higher joining temperature, the formation of Fe-Ti bases intermetallics reduces the bond strength and failure occurs at the SS-Ni interface

Effect of cryogenic treatment on the tensile behaviour of En 52 and 21-4N valve steels at room and elevated temperatures

International Nuclear Information System (INIS)

Jaswin, M. Arockia; Lal, D. Mohan

2011-01-01

Research highlights: → Tensile behaviour of cryo-treated valve steels are investigated at elevated temperature. → En 52 and 21-4N valve steel materials are treated at - 196 o C . → Tensile strength of cryo-treated En 52 and 21-4N valve steel has improved by 8 % and 12 % respectively. → Precipitation of fine carbides through cryogenic treatment is the reason for the improved strength. -- Abstract: This experimental study investigates the effects of cryogenic treatment on the tensile behaviour of En 52 and 21-4N valve steels at room and elevated temperatures. The materials are subjected to shallow cryogenic treatment (SCT) at 193 K and deep cryogenic treatment (DCT) at 85 K and the tensile behaviour is compared with that of the conventional heat treatment (CHT). The high temperature tensile test is conducted at 673 K (400 o C) and 923 K (650 o C) for the En 52 and 21-4N valve steels respectively. The ultimate tensile strength of the En 52 and 21-4N DCT samples show an enhancement of 7.87% and 6.76% respectively, over the CHT samples tested at the elevated temperature. The average yield strength of the En 52 DCT samples has an improvement 11% than that of the CHT samples when tested at room and elevated temperatures. The deep cryogenic treatment conducted at the optimized condition shows 7.84% improvement in the tensile strength for the En 52 valve steel and 11.87% improvement for the 21-4N valve steel when compared to the strength of the samples without the cryogenic treatment. A scanning electron microscopic analysis of the fracture surface indicates the presence of dimples and microvoid coalescence on the grain facets and interfaces of the cryo-treated specimens. The fracture surface of the deep cryo-treated 21-4N valve steel specimen shows a complete intergranular fracture with deep secondary cracks between the grains. On comparing the results of the percentage elongation, the cryo-treated samples show a smaller reduction in the elongation than that of the

CRYOGENIC AND STRESS RELIEF THERMAL TREATMENTS IN AN AISI D2 STEEL

Directory of Open Access Journals (Sweden)

Paula Fernanda da Silva Farina

2012-06-01

Full Text Available The effects of cryogenic treatments on an AISI D2 cold work tool steel using X-ray diffraction from syncronton radiation are studied. The aim of this work is to verify the effects of: i time at cryogenic temperatures (3, 10 and 30 hours; ii cryogenic temperatures (–80°C and –196°C; iii stress relief heat treatment (130°C before cryogenic treatments; iv effect of double tempering at 520°C for 2 hours each time, after cryogenic treatment at –196°C for 30 hours, with and without previous stress relief. X-ray diffraction experiments were conducted at the line D10B-XPD of the Laboratório Nacional de Luz Síncrotron and the experimental results were treated using Rietveld refining, with TOPAS Academic in conjunction with cards from the ICCD-PDF 2006 database for austenite, martensite and carbides M7C3and M2C. Tempered samples were characterized using SEM and SEM-FEG. Volume fraction of retained austenite and carbides, as well as changes in the crystal lattices of martensite and austenite are obtained from the X-ray experiments.

The effect of nickel on the mechanical behavior of molybdenum P/M steels

International Nuclear Information System (INIS)

Gething, B.A.; Heaney, D.F.; Koss, D.A.; Mueller, T.J.

2005-01-01

This study has examined the effects of nickel alloying additions on the microstructural characteristics and mechanical properties of Fe-xNi-0.85Mo-0.4C-base steels that were powder processed using double-press double-sinter processing to maximize density. The steels were examined in the as-processed condition as well as in a quench-and-temper heat treated condition. Tensile behavior indicates that while nickel content (at levels of 2,4, and 6%) increased tensile strength in the as-sintered condition, it did not significantly affect tensile strength in the quenched and tempered condition. In both conditions increasing Ni content decreased elongation to fracture. The 4% Ni steel, which tended to have the smallest maximum pore size, also exhibited the greatest fatigue strength

Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

International Nuclear Information System (INIS)

El Hajjami, A.; Gigandet, M.P.; De Petris-Wery, M.; Catonne, J.C.; Duprat, J.J.; Thiery, L.; Raulin, F.; Starck, B.; Remy, P.

2008-01-01

The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni 2 H compound, as shown by GIXRD.

Hydrogen permeation inhibition by zinc-nickel alloy plating on steel XC68

Energy Technology Data Exchange (ETDEWEB)

El Hajjami, A. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France); Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Gigandet, M.P. [Institut UTINAM, UMR CNRS 6213, Sonochimie et Reactivite des Surfaces, Universite de Franche-Comte, 16 route de Gray, 25030 Besancon Cedex (France)], E-mail: marie-pierre.gigandet@univ-fcomte.fr; De Petris-Wery, M. [Institut Universitaire de Technologie d' Orsay, Universite Paris XI, Plateau de Moulon, 91400 Orsay (France); Catonne, J.C. [Professeur Honoraire du Conservatoire national des arts et metiers (CNAM), Paris (France); Duprat, J.J.; Thiery, L.; Raulin, F. [Coventya S.A.S., 51 rue Pierre, 92588 Clichy Cedex (France); Starck, B.; Remy, P. [Lisi Automotive, 28 faubourg de Belfort, BP 19, 90101 Delle Cedex (France)

2008-12-30

The inhibition of hydrogen permeation and barrier effect by zinc-nickel plating was investigated using the Devanathan-Stachurski permeation technique. The hydrogen permeation and hydrogen diffusion for the zinc-nickel (12-15%) plating on steel XC68 is compared with zinc and nickel. Hydrogen permeation and hydrogen diffusion were followed as functions of time at current density applied (cathodic side) and potential permanent (anodic side). The hydrogen permeation inhibition for zinc-nickel is intermediate to that of nickel and zinc. This inhibition was due to nickel-rich layer effects at the Zn-Ni alloy/substrate interface, is shown by GDOES. Zinc-nickel plating inhibited the hydrogen diffusion greater as compared to zinc. This diffusion resistance was due to the barrier effect caused by the nickel which is present at the interface and transformed the hydrogen atomic to Ni{sub 2}H compound, as shown by GIXRD.

Nickel coating on high strength low alloy steel by pulse current deposition

Science.gov (United States)

Nigam, S.; Patel, S. K.; Mahapatra, S. S.; Sharma, N.; Ghosh, K. S.

2015-02-01

Nickel is a silvery-white metal mostly used to enhance the value, utility, and lifespan of industrial equipment and components by protecting them from corrosion. Nickel is commonly used in the chemical and food processing industries to prevent iron from contamination. Since the properties of nickel can be controlled and varied over broad ranges, nickel plating finds numerous applications in industries. In the present investigation, pulse current electro-deposition technique has been used to deposit nickel on a high strength low alloy (HSLA) steel substrate.Coating of nickel is confirmed by X-ray diffraction (XRD) and EDAX analysis. Optical microscopy and SEM is used to assess the coating characteristics. Electrochemical polarization study has been carried out to study the corrosion behaviour of nickel coating and the polarisation curves have revealed that current density used during pulse electro-deposition plays a vital role on characteristics of nickel coating.

Welding of nickel free high nitrogen stainless steel: Microstructure and mechanical properties

OpenAIRE

Raffi Mohammed; G. Madhusudhan Reddy; K. Srinivasa Rao

2017-01-01

High nitrogen stainless steel (HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance. Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poo...

Diffusion of Nickel into Ferritic Steel Interconnects of Solid Oxide Fuel/Electrolysis Stacks

DEFF Research Database (Denmark)

Molin, Sebastian; Chen, Ming; Bowen, Jacob R.

2013-01-01

diffusion of nickel from the Ni/YSZ electrode or the contact layer into the interconnect plate. Such diffusion can cause austenization of the ferritic structure and could possibly alter corrosion properties of the steel. Whereas this process has already been recognized by SOFC stack developers, only...... a limited number of studies have been devoted to the phenomenon. Here, diffusion of Ni into ferritic Crofer 22 APU steel is studied in a wet hydrogen atmosphere after 250 hours of exposure at 800 °C using Ni-plated (~ 10 micron thick coatings) sheet steel samples as a model system. Even after...... this relatively short time all the metallic nickel in the coating has reacted and formed solid solutions with iron and chromium. Diffusion of Ni into the steel causes formation of the austenite FCC phase. The microstructure and composition of the oxide scale formed on the sample surface after 250 hours is similar...

Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

Energy Technology Data Exchange (ETDEWEB)

Ghasemi-Nanesa, Hadi; Jahazi, Mohammad, E-mail: mohammad.jahazi@etsmtl.ca

2014-03-01

In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain.

Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

International Nuclear Information System (INIS)

Ghasemi-Nanesa, Hadi; Jahazi, Mohammad

2014-01-01

In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain

Sulphide stress corrosion behaviour of a nickel coated high-strength low-alloyed steel

Energy Technology Data Exchange (ETDEWEB)

Salvago, G; Fumagalli, G; Cigada, A; Scolari, P

1987-01-01

The sulphide stress corrosion cracking (SSCC) of the quenched and tempered AISI 4137 H steel either bare or coated with nickel alloys was examined. Both traditional electrochemical and linear elastic fracture mechanics methods were used to examine cracking in the NACE environment and in environments simulating the geothermal fluids found in the area of Larderello in Italy. Some tests were carried out on a geothermal well in Ferrara. High nickel content coatings seem to increase the SSCC resistance of the AISI 4137-H steel. Galvanic couplings effects are possible factors responsible for the behaviour in SSCC.

A Comparative Study of Fracture Toughness at Cryogenic Temperature of Austenitic Stainless Steel Welds

Science.gov (United States)

Aviles Santillana, I.; Boyer, C.; Fernandez Pison, P.; Foussat, A.; Langeslag, S. A. E.; Perez Fontenla, A. T.; Ruiz Navas, E. M.; Sgobba, S.

2018-03-01

The ITER magnet system is based on the "cable-in-conduit" conductor (CICC) concept, which consists of stainless steel jackets filled with superconducting strands. The jackets provide high strength, limited fatigue crack growth rate and fracture toughness properties to counteract the high stress imposed by, among others, electromagnetic loads at cryogenic temperature. Austenitic nitrogen-strengthened stainless steels have been chosen as base material for the jackets of the central solenoid and the toroidal field system, for which an extensive set of cryogenic mechanical property data are readily available. However, little is published for their welded joints, and their specific performance when considering different combinations of parent and filler metals. Moreover, the impact of post-weld heat treatments that are required for Nb3Sn formation is not extensively treated. Welds are frequently responsible for cracks initiated and propagated by fatigue during service, causing structural failure. It becomes thus essential to select the most suitable combination of parent and filler material and to assess their performance in terms of strength and crack propagation at operation conditions. An extensive test campaign has been conducted at 7 K comparing tungsten inert gas (TIG) welds using two fillers adapted to cryogenic service, EN 1.4453 and JK2LB, applied to two different base metals, AISI 316L and 316LN. A large set of fracture toughness data are presented, and the detrimental effect on fracture toughness of post-weld heat treatments (unavoidable for some of the components) is demonstrated. In this study, austenitic stainless steel TIG welds with various filler metals have undergone a comprehensive fracture mechanics characterization at 7 K. These results are directly exploitable and contribute to the cryogenic fracture mechanics properties database of the ITER magnet system. Additionally, a correlation between the impact in fracture toughness and microstructure

CASTI handbook of stainless steels and nickel alloys. 2. ed.

International Nuclear Information System (INIS)

Lamb, S.

2002-01-01

This is the only up-to-date (2002) reference book that covers both stainless steels and nickel alloys. Written by 30 authors and peer reviewers with over 700 years of combined industrial experience, this CASTI handbook provides the latest stainless steels and nickel alloys information in a practical and comprehensive manner. For the project engineer, maintenance engineer or inspector, this book provides solutions to many of the corrosion problems encountered in aggressive environmental conditions. Some of the corrosive conditions covered are: stress corrosion cracking, reducing environments, halogenation, highly oxidizing environments, and high temperatures. Hundreds of different material applications and selections, throughout many industries, are referenced. It is an ideal reference source to assist in preventing or minimizing corrosion related problems, including those encountered during welding fabrication. This practical handbook also contains a handy 'Alloy Index' which lists each alloy by its ASTM Specification, UNS Number, common name, trade name and page number references. The second edition includes additional coverage of corrosion resistant alloys for downhole production tubing. The new material covers corrosion processes, corrosion rates, hydrogen sulfide environments, corrosion inhibitors, corrosion resistant alloys, the application of stainless steel in production conditions, and more

Specification for corrosion-resisting chromium and chromium-nickel steel bare and composite metal cored and stranded arc welding electrodes and welding rods

International Nuclear Information System (INIS)

Anon.

1983-01-01

This specification prescribes requirements for corrosion or heat resisting chromium and chromium-nickel steel electrodes and welding rods. These electrodes and welding rods are normally used for arc welding and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Characterization of friction stir welded joint of low nickel austenitic stainless steel and modified ferritic stainless steel

Science.gov (United States)

Mondal, Mounarik; Das, Hrishikesh; Ahn, Eun Yeong; Hong, Sung Tae; Kim, Moon-Jo; Han, Heung Nam; Pal, Tapan Kumar

2017-09-01

Friction stir welding (FSW) of dissimilar stainless steels, low nickel austenitic stainless steel and 409M ferritic stainless steel, is experimentally investigated. Process responses during FSW and the microstructures of the resultant dissimilar joints are evaluated. Material flow in the stir zone is investigated in detail by elemental mapping. Elemental mapping of the dissimilar joints clearly indicates that the material flow pattern during FSW depends on the process parameter combination. Dynamic recrystallization and recovery are also observed in the dissimilar joints. Among the two different stainless steels selected in the present study, the ferritic stainless steels shows more severe dynamic recrystallization, resulting in a very fine microstructure, probably due to the higher stacking fault energy.

The Effects of The Industrial Cryogenic Process on The Wear Behaviours of AISI D2 Cold Work Tool Steels

OpenAIRE

Ersöz, Enes; Ovalı, İsmail

2018-01-01

In this study, industrial cryogenic process afterconventional heat treatment process for various holding time was applied toAISI D2 (DIN 1.2379) cold work tool steel. The effects of the industrialcryogenic process on the wear behavior was investigated. In the wear test 5,10and 15 N forces were carried out to all group specimens at a constant shearrate (3,16 m/s) and three different wear distances. Experimental results showthat cryogenic processing of AISI D2 cold work tool steels have a signi...

Optimization of the process of steel strip perforation and nickel platting for the purpose of elimination of trichloroethylene from the cleaning process of perforated steel strip

Directory of Open Access Journals (Sweden)

Petrović Aleksandra B.

2009-01-01

Full Text Available In the production of pocket type electrodes for Ni-Cd batteries perforation of proper steel strips and then nickel platting of perforated steel strips were made. In the nickel platting process, the organic solvent, trichloroethylene, has previously been used for cleaning. Due to the carcinogenic nature of trichloroethylene and the many operations previously required during cleaning, it was considered to do cleaning of perforated steel strips without use of the mentioned organic solvent. In the purpose of elimination of trichloroethylene from the cleaning process of perforated steel strips, the tests of perforation of steel strips with use of oils of different viscosity were made. It was shown that there was no dysfunction during the work of the perforation plants, meaning there was no additional heating of the strips, deterring of the steel filings, nor excessive wearing of the perforation apparatus. The perforation percent was the same irrelevant of the viscosity of the used oil. Before being perforated using the oils with different viscosity, the nickel platting steel strips were cleaned in different degreasers (based on NaOH as well as on KOH. It was shown that efficient cleaning without the use of trichloroethylene is possible with the use of oil with smaller viscosity in the perforated steel strips process and the degreaser based on KOH in the cleaning process, before nickel platting. It also appeared that the alkali degreaser based on KOH was more efficient, bath corrections were made less often and the working period of the baths was longer, which all in summary means less quantity of chemicals needed for degreasing of perforated steel strips.

Parallel between steels alloyed with chrome-nickel and Fe-Mn-Al-C steels, in their response to fracture and wear (Review)

International Nuclear Information System (INIS)

Ramos, J; Perez, G.A

2008-01-01

The big worldwide demand for chrome-nickel alloy steels ('conventional steel') leads to the need for advanced materials for applications in different engineering systems that operate at high temperatures and in aggressive environmental conditions, favoring research and development in alternate alloys. In this technological race in search of these new materials, the FeMnAlC alloys ('new steels') have attracted attention for their excellent mechanical and tribological properties as well as for their good performance in corrosive-oxide environments, which make them similar to conventional steel. There are two important similarities between these two steels. First, an agent that causes the passive film to become stainless appears in both steels: chrome in the conventional steel, and aluminum in the FeMnAl alloy. The second similarity is that a stabilizing agent of the austenitic phase (FCC) appears in both, so that excellent mechanical properties can be obtained: nickel in the conventional steel, and manganese in the FeMnAl alloy. In certain sectors, such as aeronautics, conventional steel is rarely used because it is a very heavy material. This conventional steel is almost three times heavier that aluminum (7.85/2.7). Two advantages that the new FeMnAIC steels have compared to the conventional steels are that they are about 13% lighter in weight and they are less expensive. The FeMnAl also have excellent mechanical properties and good corrosion-oxidation resistance, which generates big expectations for their application in a broad scientific spectrum. This work reports the state of the information currently available about FeMnAlC alloys, comparing the mechanical and tribological behaviors of conventional alloy steels with chrome and nickel alloys, specifying the scopes of their application. A condition that favors the steels' fragility is the high speed of deformation and impact, where the FCC crystalline structure materials do not have a fragile ductile transition

Development of bonding techniques for cryogenic components. 1. HIP bonding tests between Ti and cryogenic stainless steels

International Nuclear Information System (INIS)

Saito, Shigeru; Ouchi, Nobuo; Ishiyama, Shintaro; Tsuchiya, Yoshinori; Nakajima, Hideo

2002-05-01

Around the super conducting (SC) coils of SC linear accelerator or fusion reactor, several kinds of dissimilar material joints will be needed. In case of fusion reactor, pure titanium has been proposed as jacket material of SC coil. Pure titanium has many advantages, for instance, almost same thermal expansion with Nb 3 Sn SC coil, non-magnetivity and good workability. However, it is difficult to bond Ti and cryogenic stainless steels by welding. Therefore, it is necessary to develop new bonding techniques and we started the development of the bonding technology by hot isostatic press (HIP) method to bond titanium with stainless steels. In this experiments, optimization of HIP bonding condition and evaluation of bonding strength were performed by metallurgical observation, mechanical property tests and heat cycle test. (author)

Systemic nickel: the contribution made by stainless-steel cooking utensils.

Science.gov (United States)

Flint, G N; Packirisamy, S

1995-04-01

An extensive programme of cooking operations, using household recipes, has shown that, apart from aberrant values associated with new pans on first use, the contribution made by 19 Cr/9 Ni stainless-steel cooking utensils to nickel in the diet is negligible. The amount of nickel (0 to 8 micrograms) derived from the utensils in standard portions of various "aggressive" foodstuffs tested was less than that to be found occurring in 1 square of a bitter-sweet chocolate bar. New pans, if first used with acid fruits, can show a greater pick-up of nickel, which, in the worst case observed, amounted to approximately 1/5 of the normal daily intake for the average person (ca. 200 micrograms). This situation does not recur in subsequent usage, even after the pan has been cleaned by abrasion. A higher rate of nickel release was observed in new pans on first use from 4 manufacturers located in different countries and appears to be a general phenomenon. This could provide a possible explanation for the high pick-up of nickel by acid fruits reported in 1 instance in the literature.

Design considerations in the use of stainless steel for vacuum and cryogenic equipment

CERN Document Server

Geyari, C

1976-01-01

The properties making austenitic stainless steel a preferred material for the construction of high vacuum equipment are reviewed. Best results are obtained if attention is paid to the improvement of welding properties, particularly with a view to prevent intercrystalline disintegration. A review of mechanical properties, the effect of cold working and cryogenic temperatures on the strength and magnetic characteristics of stainless steel is given. During material selection for very high vacuum, attention must be paid to the porosity problem. A practical example shows the application of these considerations to the choice of materials for the CERN-ISR intersecting storage rings. (19 refs).

Design considerations in the use of stainless steel for vacuum and cryogenic equipment

International Nuclear Information System (INIS)

Geyari, C.

1976-01-01

The properties making austenitic stainless steel a preferred material for the construction of high vacuum equipment are reviewed. Best results are obtained if attention is paid to the improvement of welding properties, particularly with a view to preventing intercrystalline disintegration. A review of mechanical properties, the effect of cold working and cryogenic temperatures on the strength and magnetic characteristics of stainless steel is given. During material selection for very high vacuum, attention must be paid to the porosity problem. A practical example shows the application of these considerations to the choice of materials for the CERN-ISR Intersecting Storage Rings. (author)

Corrosion of chromium, nickel, titanium and steels in solutions of sodium and ammonium thiosulfates

International Nuclear Information System (INIS)

Grebenshchikova, S.V.; Kochergin, V.P.; Doronina, I.V.

1983-01-01

Results of gravimetric determinatiion of average rate of chromium, nickel, titatnium and steels 12Kh18N10T and VSt.3 corrosion rate in solutions 50 mass.% (NH 4 ) 2 S 2 O 3 and Na 2 S 2 O 3 in the air and nitrogen atmosphere at 333 K have been generalized. Anodic polarization curves are recorded and stationary potentials of metals and steels under the conditions are measured. It is shown that in (NH 4 ) 2 S 2 O 3 solution the rate of metal and steels corrosion is higher than in Na 2 S 2 O 3 solution indepenent of the nature of gaseous medium contacting with solution. In the series Ni → VSt.3 → 12Kh18N10T → VT1 → chromium in (NH 4 ) 2 S 2 O 3 and Na 2 S 2 O 3 solutions at 333 K corrosion resistance increases. Chromium, titanium and chromium-nickel steel 12Kh18N10T possess a high corrosion resistance

Mechanical and wear properties of pre-alloyed molybdenum P/M steels with nickel addition

Directory of Open Access Journals (Sweden)

Yamanoglu R.

2012-01-01

Full Text Available The aim of this study is to understand the effect of nickel addition on mechanical and wear properties of molybdenum and copper alloyed P/M steel. Specimens with three different nickel contents were pressed under 400 MPa and sintered at 1120ºC for 30 minutes then rapidly cooled. Microstructures and mechanical properties (bending strength, hardness and wear properties of the sintered specimens were investigated in detail. Metallographical investigations showed that the microstructures of consolidated specimens consist of tempered martensite, bainite, retained austenite and pores. It is also reported that the amount of pores varies depending on the nickel concentration of the alloys. Hardness of the alloys increases with increasing nickel content. Specimens containing 2% nickel showed minimum pore quantity and maximum wear resistance. The wear mechanism changed from abrasive wear at low nickel content to adhesive wear at higher nickel content.

Effect of Low Nickel Dopant on Torque Transducer Response Function in High-Chromium Content ESR Stainless Tool Steels

Science.gov (United States)

Wiewel, Joseph L.; Hecox, Bryan G.; Orris, Jason T.; Boley, Mark S.

2007-03-01

The change in magnetoelastic torque transducer response was investigated as a low nickel content (up to 0.2%) is alloyed into an ESR (Electro-Slag-Refining) stainless tool steel with a chromium content of around 13%, which our previous studies have proven to be the ideal level of chromium content for optimal transducer performance. Two separate hollow steel 3/4-inch diameter shafts were prepared from ESR 416 and ESR 420 steel, respectively, the first having no nickel content and the second having 0.2% nickel content. The heat treatment of these steels consisted of a hardening process conducted in a helium atmosphere at 1038^oC, followed by an annealing at 871^oC for 5h and a 15^oC cool down rate. Prior and subsequent to the heat treatment processes, the circumferential and axial magnetic hysteresis properties of the samples were measured and their external field signals were mapped over the magnetically polarized regions both with and without applied shear stress up to 2500 psi on the samples. It was found that the effect of the low nickel dopant was to improve torque transducer sensitivity and linearity, but heat treatment worsened the performance of both samples.

On superplasticity of corrosion resistant ferritic-austenitic chromium-nickel steels

Energy Technology Data Exchange (ETDEWEB)

Surovtsev, A P; Sukhanov, V E

1988-01-01

The deformability of corrosion resistant chromium-nickel ferritic austenitic steel type O8Kh22N6T under tension, upsetting and torsion in the 600-1200 deg C temperature range is studied. For the deformation rate of the order of 10/sup -3/ s/sup -1/ the effect of superelasticity reveals itself at 850 deg C in the process of ferrite dynamic polymerization, in the 925-950 deg C range, at initial stages of dynamic recrystallization - the dynamic polygonization controlled by chromium carbide dissolving in steel and maximum at 1050 deg C in the process of development of austenite dynamic recrystallization with grain refinement with F/A ratio equalling 1. After upsetting in the elasticity mode at 1050 deg C the impact strength of the above steel is maximum.

Development of bonding techniques for cryogenic components (2). HIP bonding between Cu Alloys and Ti, cryogenic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Saito, Shigeru; Ouchi, Nobuo [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Fukaya, Kiyoshi [Nihon Advanced Technology Ltd., Tokai, Ibaraki (Japan); Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Tsuchiya, Yoshinori; Nakajima, Hideo [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

2003-03-01

Several joints between dissimilar materials are required in the superconducting (SC) magnet system of SC linear accelerator or fusion reactor, Pure titanium (Ti) is one of candidate materials for a jacket of SC coil of fusion reactor because Ti is non-magnetic material and has a feature that its thermal expansion is similar to SC material in addition to good corrosion resistance and workability. Also, Ti does not require strict control of environment during reaction heat treatment of SC material. Copper (Cu) or Cu-alloy is used in electrical joints and cryogenic stainless steel (SS) is used in cryogenic pipes. Therefore, it is necessary to develop new bonding techniques for joints between Ti, Cu, and SS because jacket, electrical joint and cryogenic pipe have to be bonded each other to cool SC coils. Japan Atomic Energy Research Institute (JAERI) has started to develop dissimilar material joints bonded by hot isostatic pressing (HIP), which can bring a high strength joint with good tolerance and can applied to a large or complex geometry device. HIP conditions for Cu-Ti, Cu alloy-Ti, Cu alloy-SS were investigated in this study and most stable HIP condition were evaluated by microscopic observation, tensile and bending tests at room temperature. (author)

Cryogenic testing of fluoropolymer-coated stainless steel tubing

International Nuclear Information System (INIS)

Dooley, J.B.

1989-11-01

Stainless steel tubing coated internally with two different types of fluorinated polymers were subjected to microscopic examination after a welding operation had been performed on the tubing. The welded assemblies were photographed and subjected to repeated cycles between liquid helium and room temperature. The green tetrafluoroethylene (TFE) coating peeled back in the area subjected to welding heat and displayed cracking all over its surface without regard to proximity to the weld area. The dark fluorinated ethylene propylene (FEP) coating showed a tendency to char or burn away progressively in the weld area. The dark (FEP) coating did not crack as extensively as the green TFE coating, but did show a few areas of ''crazing'' or cracking of the topmost surface after cryogenic exposure. 12 figs

Heavy reflector experiments composed of carbon steel and nickel in the IPEN/MB-01 reactor

International Nuclear Information System (INIS)

Santos, Adimir dos; Silva, Graciete Simoes de Andrade e; Mura, Luis Felipe; Jerez, Rogerio; Mendonca, Arlindo Gilson; Fuga, Rinaldo

2013-01-01

The heavy reflector experiments performed in the IPEN/Mb-01 research reactor facility comprise a set of critical configurations employing the standard 28x26-fuel-rod configuration. The heavy reflector either, carbon steel or nickel plates was placed at one of the faces of the IPEN/MB-01 reactor. Criticality is achieved by inserting the control banks BC1 and BC2 to the critical position. 32 plates around 0.3 mm thick were used in all the experiment. The chosen distance between last fuel rod row and the first laminate for all types of laminates was 5.5 mm. Considering initially the carbon steel case, the experimental data reveal that the reactivity decreases up to the fifth plate and after that it increases, becomes nearly zero (which was equivalent to initial zero excess reactivity with zero plates) for the 28 plates case and reaches a value of 42.73 pcm when the whole set of 32 plates are inserted in the reflector. This is a very striking result because it demonstrates that when all 32 plates are inserted in the reflector there is a net gain of reactivity. The reactivity behavior demonstrates all the physics events already mentioned in this work. When the number of plates are small (around 5), the neutron absorption in the plates is more important than the neutron reflection and the reactivity decreases. This condition holds up to a point where the neutron reflection becomes more important than the neutron absorption in the plates and the reactivity increases. The experimental data for the nickel case shows the main features of the carbon steel case, but for the carbon steel case the reactivity gain is small, thus demonstrating that carbon steel or essentially iron has not the reflector capability as the nickel laminates do. The measured data of nickel plates show a higher reactivity gain, thus demonstrating that nickel is a better reflector than iron. The theoretical analysis employing MCNP5 and ENDF/B-VII.0 show that the calculated results have good results up to

Study of cast and thermo-mechanically strengthened chromium-nickel nitrogen-containing steel

International Nuclear Information System (INIS)

Prokoshkina, V.G.; Kaputkina, L.M.; Svyazhin, A.G.

2000-01-01

The effect of nitrogen on the structure and strength of corrosion-resistant chromium-nickel steels after thermal and thermomechanical treatment is studied. The 06Kh15N7AD and 07Kh15N7DAMB steels alloying by nitrogen was accomplished through the basic composition steels remelting in the molecular nitrogen atmosphere under the pressure of 0.1-2.5 MPa. The 02Kh15N5DAF and 05Kh15N5DAM steels ingots were obtained through melting in a plasma furnace under the nitrogen pressure of 0.4MPA. The high-temperature thermomechanical treatment (HTMT) was performed by rolling with preliminary blanks heating up to 1050 deg C and the rolling end temperature not below 950 deg C. It is shown, that the HTMT of the nitrogen-containing steels makes it possible to obtain strength characteristics by 1.5 times exceeding the properties of traditionally applicable corrosion-resistant steels, whereby sufficiently high plasticity of the nitrogen-containing steel is retained [ru

Cryoforming evaluation using high-purity nickel

International Nuclear Information System (INIS)

Lord, D.E.; Meisner, L.F.

1976-01-01

The cryogenic forming process was evaluated using nickel 270 to see if it had significant advantages over room-temperature (RT) forming. Typically, the procedure involved fast-strain-rate forming a set of nickel samples at cryogenic temperatures and another set at RT. Both sets were measured at RT for failure strength and their strength-preparation elongation curves compared at equal strains. Two more sets were formed, this time at slow strain rates (one at cryogenic temperatures, the other at RT). Both sets were measured at RT for failure strength and their strength-preparation elongation curves of these sets compared with the previous two at equal temperatures and strains. Cryoforming produced a 30 percent higher-strength nickel than that produced at room temperature at equal strains and strain rates. Forming rate effects disappeared as working temperature decreased. Rate-insensitive cryoforming produced a considerably stronger room-temperature material than room-temperature forming at high strain rates. Transmission electron microscopy indicated apparent structural differences between cryoformed and room-temperature-formed nickel. 14 fig

Effects of solution temperature on localized corrosion of high nickel content stainless steels and nickel in chromated LiBr solution

International Nuclear Information System (INIS)

Munoz, A. Igual; Anton, J. Garcia; Guinon, J.L.; Perez Herranz, V.

2006-01-01

The potentiodynamic technique has been used to study the general and localized corrosion resistance of high-alloyed stainless steels (UNS N02031 and UNS R20033) and nickel (UNS N02205) at different temperatures (from 25 deg. C to 80 deg. C) in a heavy brine Lithium Bromide solution. The engineering question of concern is the compatibility of the LiBr fluid with the structural materials of refrigeration systems which use absorption technology. The results of potentiodynamic polarization studies indicate excellent corrosion resistance for stainless steels in LiBr solution at room temperature and no big differences at temperatures above 50 deg. C. In the temperature range of 25-80 deg. C, a linear relationship exists between logarithmic of corrosion rate and reciprocal of absolute temperature (Arrhenius plot). The linear plots showed that the mechanism of the corresponding passivation process is the same for the three investigated alloys, essentially due to the presence of nickel. Tests indicated that stainless steels UNS N02031 and UNS R20033 were the most suitable for use to be used in the construction of absorption units for refrigeration purposes

Effect of Deep Cryogenic treatment on AISI A8 Tool steel & Development of Wear Mechanism maps using Fuzzy Clustering

Science.gov (United States)

Pillai, Nandakumar; Karthikeyan, R., Dr.

2018-04-01

Tool steels are widely classified according to their constituents and type of thermal treatments carried out to obtain its properties. Viking a special purpose tool steel coming under AISI A8 cold working steel classification is widely used for heavy duty blanking and forming operations. The optimum combination of wear resistance and toughness as well as ease of machinability in pre-treated condition makes this material accepted in heavy cutting and non cutting tool manufacture. Air or vacuum hardening is recommended as the normal treatment procedure to obtain the desired mechanical and tribological properties for steels under this category. In this study, we are incorporating a deep cryogenic phase within the conventional treatment cycle both before and after tempering. The thermal treatments at sub zero temperatures up to -195°C using cryogenic chamber with liquid nitrogen as medium was conducted. Micro structural changes in its microstructure and the corresponding improvement in the tribological and physical properties are analyzed. The cryogenic treatment leads to more conversion of retained austenite to martensite and also formation of fine secondary carbides. The microstructure is studied using the micrographs taken using optical microscopy. The wear tests are conducted on DUCOM tribometer for different combinations of speed and load under normal temperature. The wear rates and coefficient of friction obtained from these experiments are used to developed wear mechanism maps with the help of fuzzy c means clustering and probabilistic neural network models. Fuzzy C means clustering is an effective algorithm to group data of similar patterns. The wear mechanisms obtained from the computationally developed maps are then compared with the SEM photographs taken and the improvement in properties due to this additional cryogenic treatment is validated.

Deformation behavior of austenitic stainless steel at deep cryogenic temperatures

Science.gov (United States)

Han, Wentuo; Liu, Yuchen; Wan, Farong; Liu, Pingping; Yi, Xiaoou; Zhan, Qian; Morrall, Daniel; Ohnuki, Somei

2018-06-01

The nonmagnetic austenite steels are the jacket materials for low-temperature superconductors of fusion reactors. The present work provides evidences that austenites transform to magnetic martensite when deformation with a high-strain is imposed at 77 K and 4.2 K. The 4.2 K test is characterized by serrated yielding that is related to the specific motion of dislocations and phase transformations. The in-situ transmission electron microscope (TEM) observations in nanoscale reveal that austenites achieve deformation by twinning under low-strain conditions at deep cryogenic temperatures. The generations of twins, martensitic transformations, and serrated yielding are in order of increasing difficulty.

Effect of layer thickness on the properties of nickel thermal sprayed steel

Energy Technology Data Exchange (ETDEWEB)

Nurisna, Zuhri, E-mail: zuhri-nurisna@yahoo.co.id; Triyono,, E-mail: triyonomesin@uns.ac.id; Muhayat, Nurul, E-mail: nurulmuhayat@staff.uns.ac.id; Wijayanta, Agung Tri, E-mail: agungtw@uns.ac.id [Department of Mechanical Engineering, Sebelas Maret University, Jl. Jr. Sutami 36 A, Surakarta (Indonesia)

2016-03-29

Thermal arc spray nickel coating is widely used for decorative and functional applications, by improving corrosion resistance, wear resistance, heat resistence or by modifying other properties of the coated materials. There are several properties have been studied. Layer thickness of nickel thermal sprayed steel may be make harder the substrate surface. In this study, the effect of layer thickness of nickel thermal sprayed steel has been investigated. The rectangular substrate specimens were coated by Ni–5 wt.% Al using wire arc spray method. The thickness of coating layers were in range from 0.4 to 1.0 mm. Different thickness of coating layers were conducted to investigate their effect on hardness and morphology. The coating layer was examined by using microvickers and scanning electron microscope with EDX attachment. Generally, the hardness at the interface increased with increasing thickness of coating layers for all specimens due to higher heat input during spraying process. Morphology analysis result that during spraying process aluminum would react with surrounding oxygen and form aluminum oxide at outer surface of splat. Moreover, porosity was formed in coating layers. However, presence porosity is not related to thickness of coating material. The thicker coating layer resulted highesr of hardness and bond strength.

Effect of Deep Cryogenic Treatment on Hardness and Wear Behavior of 5120 AISI Steel

Directory of Open Access Journals (Sweden)

S. Torkian

2016-12-01

Full Text Available In this paper the effect of deep cryogenic treatment time on microstructure and tribological behavior of AISI 5120 case hardennig steel is studied. The disk shape samples were carburized at 920 ◦C for 6 hours and air cooled; after austenitizing, the samples were quenched in oil.Then immediately after quenching and sanding, the sample were kept in liquid nitrogen for 1, 24, 30 and 48 h and then tempered at 200 ◦C for 2 hours. The wear test was done by ball on disk method using of WC ball at 80 and 110 N load. For characterization of carbides, the etchant solution of CuCl2 (5 gr+HCl (100 mL + ethanol (100 mL was used. The hardness of samples before and after of tempering was measured by vicers method at 300 N load.. The amount of retained austenite was measured by X Ray Diffraction method. For 1DCT and 24DCT samples it was about 8% and 4%; in the other samples, the retained austenite peal was so decreased that it was not visible. The result showed that the hardness increases by deep cryogenic treatment in all speciments. While wear resistance increases in 1DCT and 24DCT samples, it decreases for 30DCT and 48DCT samples in compare with Conventional heat treatment (CHT sample in both applied loads, such that , 48DCT sample has the least wear resistance. The cause of increament of hardness is due to reduction in amount of retained austenite as a result of deep cryogenic treatment and decreasing in wear resistance after 24 hour, is due to carbide growth and nonhemogenuse distribution in microstructure and then weakening of matrix. So the 24 hour deep cryogenic treatment was the best optimal for AISI 5120 steel.

The CCT diagrams of ultra low carbon bainitic steels and their impact toughness properties

International Nuclear Information System (INIS)

Lis, A.K.; Lis, J.; Jeziorski, L.

1998-01-01

The CCT diagrams of ULCB N i steels, HN3MV, HN3MVCu having 5.1% Ni and 3.5% Ni and Cu bearing steels; HN3M1.5Cu, HSLA 100 have been determined. The reduced carbon concentration in steel, in order to prevent the formation of cementite, allowed for using nickel, manganese, chromium and molybdenum to enhance hardenability and refinement of the bainitic microstructures by lowering B S temperature. Copper and microadditions of vanadium and niobium are successfully used for precipitation strengthening of steel both in thermomechanically or heat treated conditions. Very good fracture toughness at low temperatures and high yield strength properties of HN3MVCu and HN3MV steels allowed for fulfillment of the requirements for steel plates for pressure vessels and cryogenic applications. (author)

Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

Science.gov (United States)

Choudhary, R. K.; Laik, A.; Mishra, P.

2017-03-01

Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

Experience in melting of high-quality chromium-nickel-molybdenum steel in oxygen converter

Energy Technology Data Exchange (ETDEWEB)

Kosoi, L F; Yaburov, S I; Shul' kin, M L; Vedernikov, G G; Bragin, E D; Filork' yan, B K

1978-10-01

Technology of melting high-quality medium-carbon constructional chromium-nickel-molybdenum steel has been developed and tested in 130-t converters. The technology envisages metal refinement in a casting laddle using synthetic lime-aluminous slag and argon blowing, as well as liquid ferroallys (master alloys) for steel deoxidation and alloying. Due to a smaller content of sulfur, phosphorus, arsenic and sulphide inclusions, and to a smaller grain size (N 11-12), the steel, produced according to this technology possesses higher plastic properties and impact strength than conventional open-hearth furnace metal after heat treatment for the same strength.

Effect of nickel and MnS inclusions in the metal on the pitting corrosion of low-carbon stainless steels

International Nuclear Information System (INIS)

Frejman, L.I.; Nguen, The Dong; Volkov, D.E.; Konnov, Yu.P.

1986-01-01

The resistance to pitting corrosion of steels on the 03Kh17-03Kh18 base containing up to 20 % Ni at different levels of S and Mn impurities contamination is investigated. It is shown that up to 50 % of nickel introduced into ordinary steels with 5-6 % Ni is spent to compensate the resistance decrease caused by MnS inclusions. Full compensation is not attained even in the 10-20 %. Ni range in which nickel practically does not affect the resistance of neither ordinary, nor pure (without MnS) steels. Titanium introduction into ordinary steel on the Kh22N6 base permits to surpass the level of 03Kh17N3 pure steel resistance and attain the level of 03Kh17N6 pure steel almost by all characteristics (including passivated characteristics in sulfuric acid) besides pitting repassivity. In this property pure steels with Ni >or approx. 3 % surpass even the molybdenum containing 03Kh21NbM2T ordinary steel though they by far concede by passivation in sulfuric acid

Effects of Deep Cryogenic Treatment on the Wear Resistance and Mechanical Properties of AISI H13 Hot-Work Tool Steel

Science.gov (United States)

Çiçek, Adem; Kara, Fuat; Kıvak, Turgay; Ekici, Ergün; Uygur, İlyas

2015-11-01

In this study, a number of wear and tensile tests were performed to elucidate the effects of deep cryogenic treatment on the wear behavior and mechanical properties (hardness and tensile strength) of AISI H13 tool steel. In accordance with this purpose, three different heat treatments (conventional heat treatment (CHT), deep cryogenic treatment (DCT), and deep cryogenic treatment and tempering (DCTT)) were applied to tool steel samples. DCT and DCTT samples were held in nitrogen gas at -145 °C for 24 h. Wear tests were conducted on a dry pin-on-disk device using two loads of 60 and 80 N, two sliding velocities of 0.8 and 1 m/s, and a wear distance of 1000 m. All test results showed that DCT improved the adhesive wear resistance and mechanical properties of AISI H13 steel. The formation of small-sized and uniformly distributed carbide particles and the transformation of retained austenite to martensite played an important role in the improvements in the wear resistance and mechanical properties. After cleavage fracture, the surfaces of all samples were characterized by the cracking of primary carbides, while the DCT and DCTT samples displayed microvoid formation by decohesion of the fine carbides precipitated during the cryo-tempering process.

Pelepasan ion nikel dan kromium kawat Australia dan stainless steel dalam saliva buatan (The release of nickel and chromium ions from Australian wire and stainless steel in artificial saliva)

OpenAIRE

Nolista Indah Rasyid; Pinandi Sri Pudyani; JCP Heryumani

2014-01-01

Background: Fixed orthodontic treatment needs several types of wire to produce biomechanical force to move teeth. The use orthodontic wire within the mouth interacts with saliva, causing the release of nickel and chromium ions. Purpose: The study was aimed to examine the effect of immersion time in artificial saliva between special type of Australian wire and stainless steel on the release of nickel and chromium ions. Methods: Thirty special type Australian wires and 30 stainless steel wires ...

Corrosion of nickel and stainless steels in concentrated lithium hydroxide solutions

International Nuclear Information System (INIS)

Graydon, J.W.; Kirk, D.W.

1990-06-01

The corrosion behaviour of four alloys in 3 and 5 mol/L lithium hydroxide solutions under a hydrogen atmosphere at 95 degrees C was investigated. Corrosion of Nickel 200 and the stainless steels 316, 316L, and E-Brite 26-1 was assessed in two sets of immersion tests lasting 10 and 136 days. Corrosion rates were determined by weight loss, susceptibility to stress corrosion cracking was evaluated using U-bends, and the details of the corrosion process were studied on specimens with a mirror finish using light and electron microscopy, x-ray spectrometry and mapping, and x-ray diffraction. The long term corrosion rates were low for all alloys ( 2 , β-LiFeO 2 , and a very iron-rich β-LiFe 5 0 8 . The passivating layer on the nickel was Ni(OH) 2 . The underlying metal corroded evenly except for the 316 stainless steels. These showed a uniform intergranular corrosion with minor drop-out of smaller grains likely because of segregation of impurities to the grain boundaries. The walls of these intergranular crevices were covered with a passivating layer of chromium oxide. (8 figs., 5 tabs., 11 refs.)

A novel blister test to evaluate the interface strength between nickel coating and low carbon steel substrate

International Nuclear Information System (INIS)

Xiao, L.H.; Su, Xu Ping.; Wang, J.H.; Zhou, Y.C.

2009-01-01

A novel blister test theory model was developed based on the bending theory of beams for assessing the interface strength of the nickel coating/low carbon steel substrate material system. The strain energy of the debonded nickel coating was calculated analytically and by finite element analysis, respectively. The analytic solutions agree well with the FE calculation results. Some blister tests were carried out on the WII-5 Computer Controlled Material Mechanical Properties Testing Machine, using four nickel-coated specimens type-A, -B, -C and -D which were electrodeposited on low carbon steel substrate. Here, types A, B, C and D correspond to the nickel coating thickness of 5 μm, 10 μm, 15μm and 25μm, respectively. The interface strength, evaluated by this blister test method, is 196.86 J/m 2 and 269.40 J/m 2 for type-C and -D specimens, respectively. However the tests demonstrate that the type-A and -B specimens were cut through by the spindle and no delaminations between the coating and the substrate could be found

Evaluation of High Temperature Corrosion Resistance of Finned Tubes Made of Austenitic Steel And Nickel Alloys

Directory of Open Access Journals (Sweden)

Turowska A.

2016-06-01

Full Text Available The purpose of the paper was to evaluate the resistance to high temperature corrosion of laser welded joints of finned tubes made of austenitic steel (304,304H and nickel alloys (Inconel 600, Inconel 625. The scope of the paper covered the performance of corrosion resistance tests in the atmosphere of simulated exhaust gases of the following chemical composition: 0.2% HCl, 0.08% SO2, 9.0% O2 and N2 in the temperature of 800°C for 1000 hours. One found out that both tubes made of austenitic steel and those made of nickel alloy displayed good resistance to corrosion and could be applied in the energy industry.

Effect of deep cryogenic treatment on the formation of nano-sized carbides and the wear behavior of D2 tool steel

Science.gov (United States)

Amini, Kamran; Akhbarizadeh, Amin; Javadpour, Sirus

2012-09-01

The effect of deep cryogenic treatment on the microstructure, hardness, and wear behavior of D2 tool steel was studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), hardness test, pin-on-disk wear test, and the reciprocating pin-on-flat wear test. The results show that deep cryogenic treatment eliminates retained austenite, makes a better carbide distribution, and increases the carbide content. Furthermore, some new nano-sized carbides form during the deep cryogenic treatment, thereby increasing the hardness and improving the wear behavior of the samples.

Phase stability of high manganese austenitic steels for cryogenic applications

CERN Document Server

Couturier, K

2000-01-01

The aim of this work is to study the austenitic stability against a' martensitic transformation of three non-magnetic austenitic steels : a new stainless steel X2CrMnNiMoN 19-12-11-1 grade, a traditional X8CrMnNiN 19-11-6 grade and a high manganese X8MnCrNi 28-7-1 grade. Measurements of relative magnetic susceptibility at room temperature are performed on strained tensile specimens at 4.2 K. A special extensometer for high precision strain measurements at low temperature has been developed at CERN to test specimens up to various levels of plastic strain. Moreover, the high precision strain recording of the extensometer enables a detailed study of the serrated yield phenomena associated with 4.2 K tensile testing and their influence on the evolution of magnetic susceptibility. The results show that high Mn contents increase the stability of the austenitic structure against a' martensitic transformation, while keeping high strength at cryogenic temperature. Moreover, proper elaboration through primary and possi...

The use of stainless steel and nickel alloys as low-cost cathodes in microbial electrolysis cells

KAUST Repository

Selembo, Priscilla A.

2009-05-01

Microbial electrolysis cells (MECs) are used to produce hydrogen gas from the current generated by bacteria, but low-cost alternatives are needed to typical cathode materials (carbon cloth, platinum and Nafion™). Stainless steel A286 was superior to platinum sheet metal in terms of cathodic hydrogen recovery (61% vs. 47%), overall energy recovery (46% vs. 35%), and maximum volumetric hydrogen production rate (1.5 m3 m-3 day-1 vs. 0.68 m3 m-3 day-1) at an applied voltage of 0.9 V. Nickel 625 was better than other nickel alloys, but it did not perform as well as SS A625. The relative ranking of these materials in MEC tests was in agreement with cyclic voltammetry studies. Performance of the stainless steel and nickel cathodes was further increased, even at a lower applied voltage (0.6 V), by electrodepositing a nickel oxide layer onto the sheet metal (cathodic hydrogen recovery, 52%, overall energy recovery, 48%; maximum volumetric hydrogen production rate, 0.76 m3 m-3 day-1). However, performance of the nickel oxide cathodes decreased over time due to a reduction in mechanical stability of the oxides (based on SEM-EDS analysis). These results demonstrate that non-precious metal cathodes can be used in MECs to achieve hydrogen gas production rates better than those obtained with platinum. © 2009 Elsevier B.V. All rights reserved.

The use of stainless steel and nickel alloys as low-cost cathodes in microbial electrolysis cells

KAUST Repository

Selembo, Priscilla A.; Merrill, Mathew D.; Logan, Bruce E.

2009-01-01

Microbial electrolysis cells (MECs) are used to produce hydrogen gas from the current generated by bacteria, but low-cost alternatives are needed to typical cathode materials (carbon cloth, platinum and Nafion™). Stainless steel A286 was superior to platinum sheet metal in terms of cathodic hydrogen recovery (61% vs. 47%), overall energy recovery (46% vs. 35%), and maximum volumetric hydrogen production rate (1.5 m3 m-3 day-1 vs. 0.68 m3 m-3 day-1) at an applied voltage of 0.9 V. Nickel 625 was better than other nickel alloys, but it did not perform as well as SS A625. The relative ranking of these materials in MEC tests was in agreement with cyclic voltammetry studies. Performance of the stainless steel and nickel cathodes was further increased, even at a lower applied voltage (0.6 V), by electrodepositing a nickel oxide layer onto the sheet metal (cathodic hydrogen recovery, 52%, overall energy recovery, 48%; maximum volumetric hydrogen production rate, 0.76 m3 m-3 day-1). However, performance of the nickel oxide cathodes decreased over time due to a reduction in mechanical stability of the oxides (based on SEM-EDS analysis). These results demonstrate that non-precious metal cathodes can be used in MECs to achieve hydrogen gas production rates better than those obtained with platinum. © 2009 Elsevier B.V. All rights reserved.

Constitutive modelling of stainless steels for cryogenic applications. Strain induced martensitic transformation

CERN Document Server

Garion, C

2001-01-01

The 300-series stainless steels are metastable austenitic alloys: martensitic transformation occurs at low temperatures and/or when plastic strain fields develop in the structures. The transformation influences the mechanical properties of the material. The present note aims at proposing a set of constitutive equations describing the plastic strain induced martensitic transformation in the stainless steels at cryogenic temperatures. The constitutive modelling shall create a bridge between the material sciences and the structural analysis. For the structures developing and accumulating plastic deformations at sub-zero temperatures, it is of primary importance to be able to predict the intensity of martensitic transformation and its effect on the material properties. In particular, the constitutive model has been applied to predict the behaviour of the components of the LHC interconnections, the so-called bellows expansion joints (the LHC mechanical compensation system).

Effects of applying an external magnetic field during the deep cryogenic heat treatment on the corrosion resistance and wear behavior of 1.2080 tool steel

International Nuclear Information System (INIS)

Akhbarizadeh, Amin; Amini, Kamran; Javadpour, Sirus

2012-01-01

Highlights: ► Deep cryogenic increases the carbide percentage and make a more homogenous distribution. ► Deep cryogenic improve the wear resistance and corrosion behavior of 1.2080 tool steel. ► Applying the magnetic field weaker the carbide distribution and decreases the carbides percentage. ► Magnetized samples showed weaker corrosion and wear behavior. -- Abstract: This work concerns with the effect of applying an external magnetic field on the corrosion behavior, wear resistance and microstructure of 1.2080 (D2) tool steel during the deep cryogenic heat treatment. These analyses were performed via scanning electron microscope (SEM), optical microscope (OM), transmission electron microscope (TEM) and X-ay diffraction (XRD) to study the microstructure, a pin-on-disk wear testing machine to study the wear behavior, and linear sweep voltammetry to study the corrosion behavior of the samples. It was shown that the deep cryogenic heat treatment eliminates retained austenite and makes a more uniform carbide distribution with higher percentage. It was also observed that the deep cryogenic heat treatment improves the wear behavior and corrosion resistance of 1.2080 tool steel. In comparison between the magnetized and non-magnetized samples, the carbide percentage decreases and the carbide distribution weakened in the magnetized samples; subsequently, the wear behavior and corrosion resistance attenuated compared in the magnetized samples.

Pelepasan ion nikel dan kromium kawat Australia dan stainless steel dalam saliva buatan (The release of nickel and chromium ions from Australian wire and stainless steel in artificial saliva

Directory of Open Access Journals (Sweden)

Nolista Indah Rasyid

2014-09-01

Full Text Available Background: Fixed orthodontic treatment needs several types of wire to produce biomechanical force to move teeth. The use orthodontic wire within the mouth interacts with saliva, causing the release of nickel and chromium ions. Purpose: The study was aimed to examine the effect of immersion time in artificial saliva between special type of Australian wire and stainless steel on the release of nickel and chromium ions. Methods: Thirty special type Australian wires and 30 stainless steel wires were used in this study, each of which weighed 0.12 grams. The wires were immersed for 1, 7, 28, 35, 42, and 49 days in artificial saliva with a normal pH. The release of ions in saliva was examined using Atomic Absorption spectrophotometry. Results: The result indicated that the release of nickel ions on special type of Australian wire was larger than that on stainless steel wire (p<0.005, there were differences in the release of the amount of nickel ions on special type of Australia in different immersion time, and there was a correlation between the types of wire and immersion time. Nickel ions released from the special type of Australian wire detected on the 7th day of immersion and reached its peak on the 35th day, while from stainless steel wire were detected on the 49th day of immersion. The released of chromium ions from the special type of Australian wire and stainless steel wire were not detected until the 49th day of immersion. Conclusion: The release of nickel ions were highest on the 35th day of immersion in special type of Australian wire and they were detected on the 49th day in stainless steel wire. The release of chromium ions were not detected until 49th day of immersion in special type of Australian and stainless steel wire.Latar belakang: Perawatan ortodonti cekat memerlukan beberapa macam kawat untuk menghasilkan kekuatan biomekanika yang sesuai dalam menggerakkan gigi. Pemakaian kawat ortodonti di dalam mulut dapat bereaksi dengan

Weldability of neutron-irradiated stainless steel and nickel-base alloy

International Nuclear Information System (INIS)

Koyabu, Ken; Asano, Kyoichi; Takahashi, Hidenori; Sakamoto, Hiroshi; Kawano, Shohei; Nakamura, Tomomi; Hashimoto, Tsuneyuki; Koshiishi, Masato; Kato, Takahiko; Katsura, Ryoei; Nishimura, Seiji

2000-01-01

Degradation of of weldability caused by helium, which is generated by nuclear transmutation irradiated material, is an important issue to be addressed in planning of proactive maintenance of light water reactor core internal components. In this work, the weldability of neutron.irradiated stainless steel and nickel-base alloy, which are major constituting materials for components, was practically evaluated. The weldability was first examined by TIG welding in relation to the weld heat input and helium content using various specimens (made of SUS304 and SUS316L) sampled from reactor internal components. The specimens were neutron irradiated in a boiling water reactor to fluences from 4 x 10 24 to 1.4 x 10 26 n/ m 2 (E> l MeV ), and resulting helium generation ranged from 0.1 to 103 appm. The weld defects were characterized by dye penetrant test and cross-sectional metallography. The weldability of neutron-irradiated stainless steel was shown to be better at lower weld heat input and lower helium content. To evaluate mechanical properties of welded joints, thick plates (20 mm) specimens of SUS304 and Alloy 600 were prepared and irradiated in Japan Material Test Reactor (JMTR). The helium content of the specimens was controlled to range from 0.11 to 1.34 appm selected to determine threshold helium content to weld successfully. The welded joints had multiple passes by TIG welding process at 10 and 20 kJ/cm heat input. The welded joints of thick plate were characterized by dye penetrant test, cross-sectional metallography, tensile test, side bend test and root bend test. It was shown that irradiated stainless steel containing below 0.14 appm of helium could be welded with conventional TIG welding process (heat input below 20 kJ/cm). Nickel-base alloy, which contained as much helium as stainless steel could be welded successfully, could also be welded with conventional TIG welding process, These results served as basis to evaluate the applicability of repair welding to

Construction of cryogenic testing system and tensile deformation behavior of AISI 300 series stainless steels at cryogenic temperatures

International Nuclear Information System (INIS)

Lee, H.M.; Nahm, S.H.; Huh, Y.H.; Lee, J.J.; Bahng, G.W.

1990-01-01

For practical application of cryogenic engineering, development and characterization of structural materials for use at low temperatures are essential. For these purposes, a system for mechanical testing at liquid helium temperatures was developed and it was shown that the precision and accuracy of the system met the requirements of standards for materials testing machines. Using this system, tensile deformation behavior of AISI 304,316 and 310S austenitic stainless steels at cryogenic temperatures was investigated. Tests were conducted on round, tensile specimens having a 6.25mm diameter at 4,77, and 295 K and loading rate was 0.5mm/min. Serrations were observed in all alloys at 4 K. The stress-displacement curves at 77 and 4 K showed different tendency from those at 298 K. As the testing temperature decreased, ultimate strengths of 304 and 316 were largely increased compared to the increase of yield strengths, but the increase of ultimate strength of 310S was almost the same to that of yield strength. Type 310S had the highest yield strength and the lowest tensile strength at all temperatutes. These tensile characteristics were considered to be strongly affected by austenite stability.(Author)

A Fine Grain, High Mn Steel with Excellent Cryogenic Temperature Properties and Corresponding Constitutive Behaviour

Directory of Open Access Journals (Sweden)

Yuhui Wang

2018-02-01

Full Text Available A Fe-34.5 wt % Mn-0.04 wt % C ultra-high Mn steel with a fully recrystallised fine-grained structure was produced by cold rolling and subsequent annealing. The steel exhibited excellent cryogenic temperature properties with enhanced work hardening rate, high tensile strength, and high uniform elongation. In order to capture the unique mechanical behaviour, a constitutive model within finite strain plasticity framework based on Hill-type yield function was established with standard Armstrong-Frederick type isotropic hardening. In particular, the evolution of isotropic hardening was determined by the content of martensite; thus, a relationship between model parameters and martensite content is built explicitly.

Melt refining of uranium contaminated copper, nickel, and mild steel

International Nuclear Information System (INIS)

Ren Xinwen; Liu Wencang; Zhang Yuan

1993-01-01

This paper presents the experiment results on melt refining of uranium contaminated metallic discards such as copper, nickel, and mild steel. Based on recommended processes, uranium contents in ingots shall decrease below 1 ppm; metal recovery is higher than 96%; and slag production is below 5% in weight of the metal to be refined. The uranium in the slag is homogeneously distributed. The slag seems to be hard ceramics, insoluble in water, and can be directly disposed of after proper packaging

Pyrolysis-catalysis of waste plastic using a nickel-stainless-steel mesh catalyst for high-value carbon products.

Science.gov (United States)

Zhang, Yeshui; Nahil, Mohamad A; Wu, Chunfei; Williams, Paul T

2017-11-01

A stainless-steel mesh loaded with nickel catalyst was produced and used for the pyrolysis-catalysis of waste high-density polyethylene with the aim of producing high-value carbon products, including carbon nanotubes (CNTs). The catalysis temperature and plastic-to-catalyst ratio were investigated to determine the influence on the formation of different types of carbon deposited on the nickel-stainless-steel mesh catalyst. Increasing temperature from 700 to 900°C resulted in an increase in the carbon deposited on the nickel-loaded stainless-steel mesh catalyst from 32.5 to 38.0 wt%. The increase in sample-to-catalyst ratio reduced the amount of carbon deposited on the mesh catalyst in terms of g carbon g -1 plastic. The carbons were found to be largely composed of filamentous carbons, with negligible disordered (amorphous) carbons. Transmission electron microscopy analysis of the filamentous carbons revealed them to be composed of a large proportion (estimated at ∼40%) multi-walled carbon nanotubes (MWCNTs). The optimum process conditions for CNT production, in terms of yield and graphitic nature, determined by Raman spectroscopy, was catalysis temperature of 800°C and plastic-to-catalyst ratio of 1:2, where a mass of 334 mg of filamentous/MWCNTs g -1 plastic was produced.

Study of corrosion behavior on the addition of sodium citrate in nickel electroplating on SPCC steel using EIS

Science.gov (United States)

Riastuti, R.; Ramadini, C.; Siallagan, S. T.; Rifki, A.; Herdino, F.

2018-04-01

The addition of sodium citrate to nickel electroplating process as additive is useful for refining the grain size of nickel deposit. The refining of grain size in nickel deposit as coating layer can improve surface performance, one of which corrosion resistance. This paper aims to investigate the effect of sodium citrate addition as grain refiner to promote corrosion resistance on SPCC steel. This experiment used Watt’s Bath solution of NiSO4 300 g/L, NiCl4 45 g/L, H3BO3 60 g/L, wetting agent 0.2 cc/L. Sodium citrate was added in composition of 45g/L and 60g/L. Nickel were deposited by direct current using current density on 6 A/dm2 at the acidity level of 5 for 30 minutes by keeping the operating temperature stable at 50°C. The grain size of nickel deposit was observed through Optical Microscope and Atomic Force Microscope (AFM). The corrosion behavior of SPCC was observed by linear polarization and Electrochemical Impedance Spectroscopy (EIS) methods using 3% NaCl solution. Based on the research, the addition of sodium citrate as grain refiner will increasing corrosion resistance on SPCC steel from 0.35 to 0.05 mm/year.

PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

Directory of Open Access Journals (Sweden)

Milena Voděrová

2013-07-01

Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

Directory of Open Access Journals (Sweden)

Milena Voderova

2013-05-01

Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

Comparative in vitro biocompatibility of nickel-titanium, pure nickel, pure titanium, and stainless steel: genotoxicity and atomic absorption evaluation.

Science.gov (United States)

Assad, M; Lemieux, N; Rivard, C H; Yahia, L H

1999-01-01

The genotoxicity level of nickel-titanium (NiTi) was compared to that of its pure constituents, pure nickel (Ni) and pure titanium (Ti) powders, and also to 316L stainless steel (316L SS) as clinical reference material. In order to do so, a dynamic in vitro semiphysiological extraction was performed with all metals using agitation and ISO requirements. Peripheral blood lymphocytes were then cultured in the presence of all material extracts, and their comparative genotoxicity levels were assessed using electron microscopy-in situ end-labeling (EM-ISEL) coupled to immunogold staining. Cellular chromatin exposition to pure Ni and 316L SS demonstrated a significantly stronger gold binding than exposition to NiTi, pure Ti, or the untreated control. In parallel, graphite furnace atomic absorption spectrophotometry (AAS) was also performed on all extraction media. The release of Ni atoms took the following decreasing distribution for the different resulting semiphysiological solutions: pure Ni, 316L SS, NiTi, Ti, and controls. Ti elements were detected after elution of pure titanium only. Both pure titanium and nickel-titanium specimens obtained a relative in vitro biocompatibility. Therefore, this quantitative in vitro study provides optimistic results for the eventual use of nickel-titanium alloys as surgical implant materials.

Electrolytic Recovery of Nickel from Spent Electroless Nickel Bath Solution

Directory of Open Access Journals (Sweden)

R. Idhayachander

2010-01-01

Full Text Available Plating industry is one of the largest polluting small scale industries and nickel plating is among the important surface finishing process in this industry. The waste generated during this operation contains toxic nickel. Nickel removal and recovery is of great interest from spent bath for environmental and economic reasons. Spent electroless nickel solution from a reed relay switch manufacturing industry situated in Chennai was taken for electrolytic recovery of nickel. Electrolytic experiment was carried out with mild steel and gold coated mild steel as cathode and the different parameters such as current density, time, mixing and pH of the solution were varied and recovery and current efficiency was studied. It was noticed that there was an increase in current efficiency up to 5 A/dm2 and after that it declines. There is no significant improvement with mixing but with modified cathode there was some improvement. Removal of nickel from the spent electroless nickel bath was 81.81% at 5 A/dm2 and pH 4.23. Under this condition, the content of nickel was reduced to 0.94 g/L from 5.16 g/L. with 62.97% current efficiency.

Improvement of the galvanized coating quality of high strength dual phase steels by pre-electroplating nickel layer

Energy Technology Data Exchange (ETDEWEB)

Zhong, N. [Institute of Marine Materials Science and Engineering, Shanghai Maritime University, Shanghai 200135 (China); Zhang, K. [Institute of Concrete Pumps Machinery R and D, Sany Heavy Industry Co., Ltd. 410100 (China); Li, J. [Baoshan Iron and Steel Co., Ltd, Shanghai 201900 (China); Hu, W.B. [State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China)

2011-03-15

Galvanized dual phase steel sheets are used extensively in the industrial applications because of their excellent mechanical properties and superior corrosion resistance, but the segregation of alloying elements and the formation of oxides on the steel surface often have a deleterious effect on coating adhesion during the galvanizing process. In order to improve the coating quality, a nickel layer was pre-electroplated on the steel substrate before galvanizing and it's found that there is an improvement in the coating quality. The coating microstructures were investigated by scanning electron microscopy together with energy dispersive X-ray spectroscope, glow discharge optical emission spectroscope and X-ray diffractions. The experimental results show that the compact Ni{sub 3}Zn{sub 22} intermetallic layer formed at the zinc/nickel interface during the galvanizing process, prohibiting the nucleation and the growth of the {zeta}-Zn phase layer and resulting in the improvement of the zinc coating adhesion. (Copyright copyright 2011 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

Absorption of Nickel, Chromium, and Iron by the Root Surface of Primary Molars Covered with Stainless Steel Crowns

Directory of Open Access Journals (Sweden)

David Keinan

2010-01-01

Full Text Available Objective. The purpose of this study was to analyze the absorption of metal ions released from stainless steel crowns by root surface of primary molars. Study Design. Laboratory research: The study included 34 primary molars, exfoliated or extracted during routine dental treatment. 17 molars were covered with stainless-steel crowns for more than two years and compared to 17 intact primary molars. Chemical content of the mesial or distal root surface, 1 mm apically to the crown or the cemento-enamel junction (CEJ, was analyzed. An energy dispersive X-ray spectrometer (EDS was used for chemical analysis. Results. Higher amounts of nickel, chromium, and iron (5-6 times were found in the cementum of molars covered with stainless-steel crowns compared to intact molars. The differences between groups were highly significant (<.001. Significance. Stainless-steel crowns release nickel, chromium, and iron in oral environment, and the ions are absorbed by the primary molars roots. The additional burden of allergenic metals should be reduced if possible.

Nickel and chromium ion release from stainless steel bracket on immersion various types of mouthwashes

Science.gov (United States)

Mihardjanti, M.; Ismah, N.; Purwanegara, M. K.

2017-08-01

The stainless steel bracket is widely used in orthodontics because of its mechanical properties, strength, and good biocompatibility. However, under certain conditions, it can be susceptible to corrosion. Studies have reported that the release of nickel and chromium ions because of corrosion can cause allergic reactions in some individuals and are mutagenic. The condition of the oral environment can lead to corrosion, and one factor that can alter the oral environment is mouthwash. The aim of this study was to measure the nickel and chromium ions released from stainless steel brackets when immersed in mouthwash and aquadest. The objects consisted of four groups of 17 maxillary premolar brackets with .022 slots. Each group was immersed in a different mouthwash and aquadest and incubated at 37 °C for 30 days. After 30 days of immersion, the released ions were measured using the ICP-MS (Inductively Coupled Plasma-Mass Spectrometer). For statistical analysis, both the Kruskal-Wallis and Mann-Whitney tests were used. The results showed differences among the four groups in the nickel ions released (p < 0.05) and the chromium ions released (p < 0.5). In conclusion, the ions released as a result of mouthwash immersion have a small value that is below the limit of daily intake recommended by the World Health Organization.

Effects of Ultra-Fast Cooling After Hot Rolling and Intercritical Treatment on Microstructure and Cryogenic Toughness of 3.5%Ni Steel

Science.gov (United States)

Wang, Meng; Liu, Zhenyu

2017-07-01

A novel process comprised of ultra-fast cooling after control rolling, intercritical quenching and tempering (UFC-LT) was applied to 3.5%Ni steel. In addition, quenching and tempering (QT) treatment was conducted in comparison. The present study focuses on the relationship between the microstructure and cryogenic toughness of 3.5%Ni steel. Results show that the microstructure of steel treated by UFC-LT consisted of tempered martensite, intercritical ferrite and two types of reversed austenite (RA) (needle shape and blocky). Compared to the QT sample, the UFC-LT sample's ultimate tensile strength decreased slightly, while its elongation increased from 32.3 to 35.7%, and its Charpy absorption energy at -135 °C increased from 112 to 237 J. The ductile-brittle transition temperature of UFC-LT sample was lower than that of the QT sample by 18 °C. The superior cryogenic toughness after UFC-LT compared to QT treatment can be attributed to the dissolution of cementite, approximately 3.0% increase in RA and the decrease in effective grain size.

Influence of Cryogenic Treatments on the Wear Behavior of AISI 420 Martensitic Stainless Steel

Science.gov (United States)

Prieto, G.; Tuckart, W. R.

2017-11-01

The objective of the present work is to characterize the wear behavior of a cryogenically treated low-carbon AISI 420 martensitic stainless steel, by means of ball-on-disk tribological tests. Wear tests were performed under a range of applied normal loads and in two different environments, namely a petrolatum bath and an argon atmosphere. Wear tracks were analyzed by both optical and scanning electron microscopy and Raman spectroscopy to evaluate wear volume, track geometry, surface features and the tribolayers generated after testing. This paper is an extension of the work originally reported in the VIII Iberian Conference of Tribology (Prieto and Tuckart, in: Ballest Jiménez, Rodríguez Espinosa, Serrano Saurín, Pardilla Arias, Olivares Bermúdez (eds) VIII Iberian conference of tribology, Cartagena, 2015). In this study, it has been experimentally demonstrated that cryogenically treated specimens showed a wear resistance improvement ranging from 35 to 90% compared to conventionally treated ones.

Co-reduction of Copper Smelting Slag and Nickel Laterite to Prepare Fe-Ni-Cu Alloy for Weathering Steel

Science.gov (United States)

Guo, Zhengqi; Pan, Jian; Zhu, Deqing; Zhang, Feng

2018-02-01

In this study, a new technique was proposed for the economical and environmentally friendly recovery of valuable metals from copper smelting slag while simultaneously upgrading nickel laterite through a co-reduction followed by wet magnetic separation process. Copper slag with a high FeO content can decrease the liquidus temperature of the SiO2-Al2O3-CaO-MgO system and facilitate formation of liquid phase in a co-reduction process with nickel laterite, which is beneficial for metallic particle growth. As a result, the recovery of Ni, Cu, and Fe was notably increased. A crude Fe-Ni-Cu alloy with 2.5% Ni, 1.1% Cu, and 87.9% Fe was produced, which can replace part of scrap steel, electrolytic copper, and nickel as the burden in the production of weathering steel by an electric arc furnace. The study further found that an appropriate proportion of copper slag and nickel laterite in the mixture is essential to enhance the reduction, acquire appropriate amounts of the liquid phase, and improve the growth of the metallic alloy grains. As a result, the liberation of alloy particles in the grinding process was effectively promoted and the metal recovery was increased significantly in the subsequent magnetic separation process.

Infrared-spectroscopy analysis of zinc phosphate and nickel and manganese modified zinc phosphate coatings on electrogalvanized steel

International Nuclear Information System (INIS)

Fernandes, Kirlene Salgado; Alvarenga, Evandro de Azevedo; Lins, Vanessa de Freitas Cunha

2011-01-01

Hopeite-type phosphate coatings in which zinc is partially replaced by other metals like manganese and nickel are of great interest for the automotive and home appliance industries. Such industries use phosphate conversion coatings on galvanized steels in association with cataphoretic electro painting. Zinc phosphates modified with manganese and nickel are isomorphic with the hopeite, and the phase identification using X-ray diffraction is difficult. In this paper, the phosphate coatings are identified using the Fourier transform infrared spectroscopy (FTIR). (author)

East/west steels for reactor pressure vessels

International Nuclear Information System (INIS)

Davies, M.; Kryukov, A.; Nikolaev, Y.; English, C.

1997-01-01

The report consist of three parts dealing with comparison of the irradiation behaviour of 'Eastern' and 'Western' steels, mechanisms of irradiation embrittlement and the role of compositional variations on the irradiation sensitivity of pressure vessels. Nickel, copper and phosphorus are the elements rendering the most essential influence on behaviour of pressure vessel steels under irradiation and subsequent thermal annealing. For WWER-440 reactor pressure vessel (RPV) steels in which nickel content does nor exceed 0.3% the main affecting factors are phosphorous and copper. For WWER-1000 RPV welds in which nickel content generally exceed 1.5% the role of nickel in radiation embrittlement is decisive. In 'Western' type steels main influencing elements are nickel and copper. The secondary role of phosphorus in radiation embrittlement of 'Western' steels is caused by lower relative content compared to 'Eastern' steels. The process of how copper, phosphorus and nickel contents affect the irradiation sensitivity of both types of steel seem to be similar. Some distinctions between the observed radiation effects is apparently caused by differences in the irradiation conditions and ratios of the contents of above mentioned elements in both types of steel. For 'Eastern' RPV steels the dependence of the recovery degree of irradiated steels due to postirradiation thermal annealing id obviously dependent on phosphorus contents and the influence of nickel contents on this process is detectable

Diode Laser Welding/Brazing of Aluminum Alloy to Steel Using a Nickel Coating

Directory of Open Access Journals (Sweden)

Jin Yang

2018-06-01

Full Text Available Joining Al alloy to steel is of great interest for application in the automotive industry. Although a vast number of studies have been conducted to join Al to steel, the joining of Al to steel is still challenging due to the formation of brittle Fe–Al intermetallic compounds. In this work, the microstructure and mechanical properties of the dissimilar Al/steel joints with and without a nickel coating are comparatively investigated. A homogenous reaction layer composed of FeZn10 and Fe2Al5 is formed at the interface in the joints without Ni coating, and the joint facture load is only 743 N. To prevent the formation of brittle Fe2Al5, Ni electroplated coating is applied onto a steel surface. It has been shown that a nonhomogeneous reaction layer is observed at the interfacial region: Ni5Zn21 is formed at the direct irradiation zone, while Al3Ni is formed at the fusion zone root. The microhardness of the interfacial layer is reduced, which leads to the improvement of the joint mechanical properties. The average fracture load of the Al/Ni-coated steel joints reaches 930 N. In all of the cases, failure occurs at the Ni coating/fusion zone interface.

Interfacial failure in dissimilar weld joint of high boron 9% chromium steel and nickel-based alloy under high-temperature creep condition

Energy Technology Data Exchange (ETDEWEB)

Matsunaga, Tetsuya, E-mail: MATSUNAGA.Tetsuya@nims.go.jp; Hongo, Hiromichi, E-mail: HONGO.Hiromichi@nims.go.jp; Tabuchi, Masaaki, E-mail: TABUCHI.Masaaki@nims.go.jp

2017-05-17

The advanced ultra-supercritical (A-USC) power generation system is expected to become the next-generation base-load power station in Japan. Dissimilar weld joints between high-Cr heat-resistant steels and nickel-based alloys with a nickel-based filler metal (Alloy 82) will need to be adopted for this purpose. However, interfacial failure between the steels and weld metal has been observed under high-temperature creep conditions. Fractography and microstructure observations showed the failure initiated in a brittle manner by an oxide notch at the bottom of the U-groove. The fracture then proceeded along the bond line in a ductile manner with shallow dimples, where micro-Vickers hardness tests showed remarkable softening in the steel next to the bond line. In addition, the steel showed a much larger total elongation and reduction of area than the weld metal at low stresses under long-term creep conditions, leading to mismatch deformation at the interface. According to the results, it can be concluded that the interfacial failure between the 9Cr steels and Alloy 82 weld metal is initiated by an oxide notch and promoted by softening and the difference in the plasticity of the steels and weld metal.

Nickel--chromium strain gages for cryogenic stress analysis of superconducting structures in high magnetic fields

International Nuclear Information System (INIS)

Freynik, H.S. Jr.; Roach, D.R.; Deis, D.W.; Hirzel, D.G.

1977-01-01

Evaluation and calibration measurements were performed on commercial nickel-chromium metal-foil strain gages in a high-magnetic-field (12 T), liquid-helium (4.2 K) environment. The purpose was to fully characterize strain gages for use at cryogenic temperatures in high magnetic fields. In this study, the magnetoresistance of a number of strain gages was measured in three orthogonal directions at mechanical strain levels to 8900 μm/m. As a result, a unique calibration curve was defined for magnetoresistance strain errors that is independent of strain level and field direction to 12 T at 4.2 K. A current strain-gage application is the measurement of superconductor mechanical properties. These gages will soon be used in the stress analysis of superconducting fusion magnets during cooldown from ambient temperatures and during operation at 4.2 K with magnetic fields to 12 T

The Promotion of Liquid Phase Sintering of Boron-Containing Powder Metallurgy Steels by Adding Nickel

Directory of Open Access Journals (Sweden)

Wu Ming-Wei

2015-01-01

Full Text Available Boron is a feasible alloying element for liquid phase sintering (LPS of powder metallurgy (PM steels. This study investigated the effect of nickel (Ni, which is widely used in PM steels, on the liquid phase sintering of boron-containing PM steels. The results showed that the addition of 1.8wt% Ni does not apparently modify the LPS mechanism of boron-containing PM steels. However, adding 1.8wt% Ni slightly improves the LPS densification from 0.60 g/cm3 to 0.65 g/cm3, though the green density is reduced. Thermodynamic simulation demonstrated that the presence of Ni lowers the temperature region of liquid formation, resulting in enhanced LPS densification. Moreover, original graphite powders remains in the steels sintered at 1200 ºC. These graphite powders mostly dissolve into the base iron powder when the sintering temperature is increased from 1200 ºC to 1250 ºC.

Material properties of oxide dispersion strengthened (ODS) ferritic steels for core materials of FBR. Mechanical strength properties of sodium exposed and Nickel diffused materials. Interim report

International Nuclear Information System (INIS)

Kato, Shoichi; Yoshida, Eiichi

2004-02-01

An oxide dispersion strengthened (ODS) ferritic steel have excellent resistance to swelling and superior creep strength, they are expected to be used as a long-life cladding material in future advanced fast reactor. In this study, sodium environmental effects on the ODS steel developed by JNC were clarified through tensile test after sodium exposure for maximum 10,000hrs and creep-rupture test in sodium at elevated temperature. The exposure to sodium was conducted using a sodium test loop constituted by austenitic steels. For the conditions of sodium exposure test, the sodium temperatures were 923 K and 973 K, the oxygen concentration in sodium was below 2ppm and sodium flow rate on the surface of specimen was less than 1x10 -4 m/s. Further the specimen with the nickel diffused was prepared, which is simulate to nickel diffusing through sodium from the surface of structural stainless steels. The main results obtained were as follows; (1) The results showed excellent sodium-resistance up to a high temperature of about 973 K in stagnant sodium conditions, and its considered that the effects of sodium environment of tensile properties were negligible. In case of stagnant sodium condition, creep-rupture strength in sodium was equal to the in argon gas, and no sodium environmental effect was observed. The same is true for the creep-rupture ductility. (2) The tensile properties of nickel diffused test specimens at high temperatures simulating microstructure change were equal to that of the thermal aging process specimens. These tensile tests suggest that sodium environmental effects can be ignored. However, the effect of nickel diffusion on creep strength are not clear at present and experimental investigation are being conducted. (3) The coefficient of nickel diffusion in the ODS steel can be estimated based on the results of nickel concentration measurement. This value is larger than that of the diffusion coefficient for typical α-Fe steel at temperature below 973 K

Depositing Nickel-based Hardfacing to Join Carbon Steel and Cast Iron

Directory of Open Access Journals (Sweden)

Tomás Fernández-Columbié

2016-10-01

Full Text Available The objective of this investigation is to determine the micro-structural behavior of a joint between cast iron and carbon steel by depositing a nickel-based substrate in the carbon steel. The filler was added through Shielded Metal Arc Welding using Castec 3099 (UTP 8 electrodes while the base materials were joined through Gas Tungsten Arc Welding with ER 70S – A1 bare electrodes. The Schaeffler diagram was used to analyze the chemical composition of the resulting weld beads. The results of the analysis performed on the welded area and the heat influence zone indicated the formation of acicular structures near the welded line when Castec 3099 electrodes are used and the formation of skeletal ferrite on the heat influence zone during the application of this welding process. An austenitic mixture is formed when ER 70S – A1 electrodes are used.

Electrodeposition of nickel onto steel, using a thermostatic cell and movable anode by a variable current

International Nuclear Information System (INIS)

Vega G, J.D.

1994-01-01

In this work, metallic coatings of nickel was made over carbon steel using two different electrolytic solutions: The Watts's bath and the nickel sulfamate bath, using a pulse variable current. The method use was the traditional method, its means a thermostatic cell and one movable anode, which is a few know technique nowadays, it allow realize depositions away from any laboratory or special workshop, it has the advantage to be a portable dispositive. At last of all the electro depositions the coatings quality was valuable by them physical properties like: adhesion, hardness, wrinkled and thickness. The best results was obtain by the Nickel sulfamate bath and movable anode, less in the thickness, which has higher on the thermostatic cell. The variable current was obtain by a Pulse Generator and a Cathodic galvanometer. (Author)

Development of high nickel austenitic steels for the application to fast reactor cores, (I). Alloy design with the aid of the d-electrons concept

International Nuclear Information System (INIS)

Murata, Yoshinori; Morinaga, Masahiko; Yukawa, Natsuo; Ukai, Shigeharu; Nomura, Shigeo; Okuda, Takanari; Harada, Makoto

1999-01-01

The design of high nickel austenitic steels for the core materials of the fast reactors was performed following the d-electrons concept devised on the basis of molecular orbital calculations of transition-metal based alloys. In this design two calculated parameters are mainly utilized. The one is the d-orbital energy level (Md) of alloying transition elements, and the other is the bond order (Bo) that is a measure of the covalent bond strength between atoms. Using the Md-bar - Bo-bar phase stability diagram accurate prediction become possible for the phase stability of the austenite phase and 5% swelling at 140 dpa for nickel ions. Here, Md-bar and Bo-bar are the compositional average of Md and Bo parameters, respectively. On the basis of the phase stability diagram and preliminary experiments, guidelines for the alloy design of carbo-nitrides precipitated high nickel austenitic steels were constructed. Following the guidelines several new austenitic steels were designed for the fast reactors core material. (author)

Experimental study on the formation and growth of electroless nickel-boron coatings from borohydride-reduced bath on mild steel

Energy Technology Data Exchange (ETDEWEB)

Vitry, Veronique, E-mail: veronique.vitry@umons.ac.be [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Sens, Adeline [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Kanta, Abdoul-Fatah [Service de Sciences des Materiaux, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium); Delaunois, Fabienne [Service de Metallurgie, Universite de Mons, Rue de l' Epargne 56, 7000 Mons (Belgium)

2012-12-15

Highlights: Black-Right-Pointing-Pointer Initiation mechanism of electroless Ni-B on St-37 steel has been identified. Black-Right-Pointing-Pointer Different phases of the plating process were observed and identified. Black-Right-Pointing-Pointer Influence of chemical heterogeneity on coating morphology was revealed. Black-Right-Pointing-Pointer Batch replenishment of the plating bath induces new germination phase. - Abstract: Quality and homogeneity of electroless nickel-boron coatings are very important for applications in corrosion and electronics and are completely dependent on the formation of the deposit. The growth and formation process of electroless nickel-boron was investigated by immersing mild steel (St-37) samples in an un-replenished bath for various periods of time (from 5 s to 1 h). The coatings obtained at the different stages of the process were then characterized: thickness was measured by SEM, morphology was observed, weight gain was recorded and top composition of the coatings was obtained from XPS. Three main phases were identified during the coating formation and links between plating time, instantaneous deposition rate, chemistry of last formed deposit and morphology were established. The mechanism for initial deposition on steel substrate for borohydride-reduced electroless nickel bath was also observed. Those results were confronted with chemistry evolution in the unreplenished plating bath during the process. This allowed getting insight about phenomena occurring in the plating bath and their influence on coating formation.

Photo-Electrochemical Effect of Zinc Addition on the Electrochemical Corrosion Potentials of Stainless Steels and Nickel Alloys in High Temperature Water

International Nuclear Information System (INIS)

Lee, Yi-Ching; Fong, Clinton; Fang-Chu, Charles; Chang, Ching

2012-09-01

Hydrogen water chemistry (HWC) is one of the main mitigating methods for stress corrosion cracking problem of reactor core stainless steel and nickel based alloy components. Zinc is added to minimize the radiation increase associated with HWC. However, the subsequently formed zinc-containing surface oxides may exhibit p-type semiconducting characteristics. Upon the irradiation of Cherenkov and Gamma ray in the reactor core, the ECP of stainless steels and nickel based alloys may shift in the anodic direction, possibly offsetting the beneficial effect of HWC. This study will evaluate the photo-electrochemical effect of Zinc Water Chemistry on SS304 stainless steel and Alloy 182 nickel based weld metal under simulated irradiated BWR water environments with UV illumination. The experimental results reveal that Alloy 182 nickel-based alloy generally possesses n-type semiconductor characteristics in both oxidizing NWC and reducing HWC conditions with zinc addition. Upon UV irradiation, the ECP of Alloy 182 will shift in the cathodic direction. In most conditions, SS304 will also exhibit n-type semiconducting properties. Only under hydrogen water chemistry, a weak p-type property may emerge. Only a slight upward shift in the anodic direction is detected when SS304 is illuminated with UV light. The potential influence of p-type semiconductor of zinc containing surface oxides is weak and the mitigation effect of HWC on the stress corrosion cracking is not adversely affected. (authors)

Endodontic complications of root canal therapy performed by dental students with stainless-steel K-files and nickel-titanium hand files.

Science.gov (United States)

Pettiette, M T; Metzger, Z; Phillips, C; Trope, M

1999-04-01

Straightening of curved canals is one of the most common procedural errors in endodontic instrumentation. This problem is commonly encountered when dental students perform molar endodontics. The purpose of this study was to compare the effect of the type of instrument used by these students on the extent of straightening and on the incidence of other endodontic procedural errors. Nickel-titanium 0.02 taper hand files were compared with traditional stainless-steel 0.02 taper K-files. Sixty molar teeth comprised of maxillary and mandibular first and second molars were treated by senior dental students. Instrumentation was with either nickel-titanium hand files or stainless-steel K-files. Preoperative and postoperative radiographs of each tooth were taken using an XCP precision instrument with a customized bite block to ensure accurate reproduction of radiographic angulation. The radiographs were scanned and the images stored as TIFF files. By superimposing tracings from the preoperative over the postoperative radiographs, the degree of deviation of the apical third of the root canal filling from the original canal was measured. The presence of other errors, such as strip perforation and instrument breakage, was established by examining the radiographs. In curved canals instrumented by stainless-steel K-files, the average deviation of the apical third of the canals was 14.44 degrees (+/- 10.33 degrees). The deviation was significantly reduced when nickel-titanium hand files were used to an average of 4.39 degrees (+/- 4.53 degrees). The incidence of other procedural errors was also significantly reduced by the use of nickel-titanium hand files.

Corrosion behavior of mild steel and SS 304L in presence of dissolved nickel under aerated and deaerated conditions

Directory of Open Access Journals (Sweden)

Mohd Mobin

2011-12-01

Full Text Available In dual purpose water/power co-generation plants, the presence of high concentration of Cu and Ni in the re-circulating brine/condensate as a result of condenser tubes corrosion has been attributed as one of the several causes of corrosion damage of flash chamber materials and water touched parts of the boilers. The present investigation deals with the effect of dissolved nickel in the concentration range of 10 ppb to 100 ppm on the corrosion behavior of mild steel and SS 304L in two aqueous medium namely, distilled water and artificial seawater. The effect of pH, dissolved oxygen and flow condition of aqueous medium on the corrosion behavior was also monitored. The experimental techniques include immersion test and electrochemical tests which include free corrosion potential measurements and potentiodynamic polarization measurements. The corrosion rate of mild steel and SS 304L under different experimental conditions was determined by weight loss method and spectrophotometric determination of iron ion entered into the test solution during the period of immersion. The pH of the test solution was also monitored during the entire period of immersion. The left over nickel ions present in the test solution after completion of immersion was also estimated using Atomic Absorption Spectrophotometer. The surface morphology of the corroded steel surface was also examined using scanning electron microscopy (SEM. The results of the studies show that SS 304L largely remains unaffected in both distilled water and artificial seawater under different experimental conditions. However, the effect of nickel on the corrosion behavior of mild steel is quite pronounced and follows interesting trends.

Adverse effects of nickel in transosseous wires and surgical implants: literature review.

Science.gov (United States)

Nwashindi, A; Dim, E M

2014-01-01

Transosseous wires used in the management of fractures are stainless steel alloys which contain nickel 14.5%, chromium 17.6%, iron 62.5% and molybdenum 2.8%. Gradual disintegration of the transosseous wires release nickel into the blood leading to increase nickel concentration in the blood. Nickel has been found to have some adverse systemic effects on the body. The aim of this paper is to discuss the sources of Nickel in the body as well as the systemic adverse effects of Nickel as a degradation product of stainless steel surgical implants. A study of pertinent literature on nickel as a content of stainless steel alloy used in implant surgery was done, taking note also of other sources of nickel in the body, the toxicokinetics of nickel and the related adverse effects of this metal and its compound in humans. As outcome,the sources of human exposure to nickel,distribution and metabolism of nickel in the body, host responseto stainless steel wires and the adverse effects of nickel in the body are presented. It may be necessary to discourage the use of wires or implants containing nickel in the management of fractures.The need for removal of these implants after they have served their purposes is emphasized.

Chip formation in turning S45C medium carbon steel in cryogenic conditions

Directory of Open Access Journals (Sweden)

Jaharah A. Ghani

2017-09-01

Full Text Available This paper presents the tribology issue regarding the chip formation in machining medium carbon steel (S45C using a coated and uncoated carbide tools. The machining parameters under investigation were cutting speed, feed rate, and depth of cut under dry and cryogenic cutting condition using coated and uncoated carbide tools. The chip shape was largely depended on the combination of machining parameters, especially at high depth of cut and feed rate; the favorable chip was produced. Larger value of shear angle results in smaller shear plane area that provides benefits of lower cutting force needed to shear off the chips and lower cutting temperature being generated during the machining process.

Characterization of the dissimilar welding - austenitic stainless steel with filler metal of the nickel alloy

International Nuclear Information System (INIS)

Soares, Bruno Amorim; Schvartzman, Monica Maria de Abreu Mendonca; Campos, Wagner Reis da Costa

2007-01-01

In elevated temperature environments, austenitic stainless steel and nickel alloy has a superior corrosion resistance due to its high Cr content. Consequently, this alloys is widely used in nuclear reactors components and others plants of energy generation that burn fossil fuel or gas, chemical and petrochemical industries. The object of the present work was to research the welding of AISI 304 austenitic stainless steel using the nickel alloy filler metals, Inconel 625. Gas tungsten arc welding, mechanical and metallographic tests, and compositional analysis of the joint were used. A fundamental investigation was undertaken to characterize fusion boundary microstructure and to better understand the nature and character of boundaries that are associated with cracking in dissimilar welds. The results indicate that the microstructure of the fusion zone has a dendritic structure, inclusions, and precipitated phases containing Ti and Nb are present in the inter-dendritic region. In some parts near to the fusion line it can be seen a band in the weld, probably a eutectic phase with lower melting point than the AISI 304, were the cracking may be beginning by stress corrosion. (author)

Comparison of galvanic corrosion potential of metal injection molded brackets to that of conventional metal brackets with nickel-titanium and copper nickel-titanium archwire combinations.

Science.gov (United States)

Varma, D Praveen Kumar; Chidambaram, S; Reddy, K Baburam; Vijay, M; Ravindranath, D; Prasad, M Rajendra

2013-05-01

The aim of the study is to investigate the galvanic corrosion potential of metal injection molding (MIM) brackets to that of conventional brackets under similar in vitro conditions with nickel-titanium and copper nickel-titanium archwires. Twenty-five maxillary premolar MIM stainless steel brackets and 25 conventional stainless steel brackets and archwires, 0.16 inch, each 10 mm length, 25 nickeltitanium wires, 25 copper nickel-titanium wires were used. They were divided into four groups which had five samples each. Combination of MIM bracket with copper nickel-titanium wire, MIM bracket with nickel-titanium wire and conventional stainless steel brackets with copper nickel-titanium wire and conventional stainless steel brackets with nickel-titanium wires which later were suspended in 350 ml of 1 M lactic acid solution media. Galvanic corrosion potential of four groups were analyzed under similar in vitro conditions. Precorrosion and postcorrosion elemental composition of MIM and conventional stainless steel bracket by scanning electron microscope (SEM) with energy dispersive spectroscope (EDS) was done. MIM bracket showed decreased corrosion susceptibility than conventional bracket with copper nickeltitanium wire. Both MIM and conventional bracket showed similar corrosion resistance potential in association with nickel-titanium archwires. It seems that both brackets are more compatible with copper nickel-titanium archwires regarding the decrease in the consequences of galvanic reaction. The EDS analysis showed that the MIM brackets with copper nickel-titanium wires released less metal ions than conventional bracket with copper nickeltitanium wires. MIM brackets showed decreased corrosion susceptibility, copper nickel-titanium archwires are compatible with both the brackets than nickel-titanium archwires. Clinically MIM and conventional brackets behaved more or less similarly in terms of corrosion resistance. In order to decrease the corrosion potential of MIM

Strong, Ductile Rotor For Cryogenic Flowmeters

Science.gov (United States)

Royals, W. T.

1993-01-01

Improved magnetic flowmeter rotor resists cracking at cryogenic temperatures, yet provides adequate signal to magnetic pickup outside flowmeter housing. Consists mostly of stainless-steel alloy 347, which is ductile and strong at low temperatures. Small bead of stainless-steel alloy 410 welded in groove around circumference of round bar of stainless-steel alloy 347; then rotor machined from bar. Tips of rotor blades contain small amounts of magnetic alloy, and passage of tips detected.

Biofouling of Cr-Nickel Spray Coated Films on Steel Surfaces

International Nuclear Information System (INIS)

Yoshida, Kento; Kanematsu, Hideyuki; Kuroda, Daisuke; Ikigai, Hajime; Kogo, Takeshi; Yokoyama, Seiji

2012-01-01

Nowadays, corrosion of metals brings us serious economic loss and it often reaches several percentage of GNP. Particularly the marine corrosion was serious and the counter measure was very hard to be established, since the number of factors is huge and complicated. One of the complicated factors in marine corrosion is biofouling. Biofouling was classified into two main categories, microfouling and macrofouling. The former is composed of biofilm formation mainly. Marine bacteria are attached to material surfaces, seeking for nutrition in oligotrophic environment and they excrete polysaccharide to form biofilm on metal surfaces. Then larger living matters are attached on the biofilms to develop biofouling on metal surfaces, which often lead loss and failures of metals in marine environments. From the viewpoint of corrosion protection and maintenance of marine structures, biofouling should be mitigated as much as possible. In this study, we applied spray coating to steels and investigated if chromium-nickel spray coating could mitigate the biofouling, being compared with the conventional aluminium-zinc spray coating in marine environments. The specimens used for this investigation are aluminium, zinc, aluminium-zinc, stacked chromium/nickel and those films were formed on carbon steel (JIS SS400). And the pores formed by spray coating were sealed by a commercial reagent for some specimens. All of those specimens were immersed into sea water located at Marina Kawage (854-3, Chisato, Tsu, Mie Prefecture) in Ise Bay for two weeks. The depth of the specimen was two meter from sea water surface and the distance was always kept constant, since they were suspended from the floating pier. The temperature in sea water changed from 10 to 15 degrees Celsius during the immersion test. The biofouling behavior was investigated by low vacuum SEM (Hitachi Miniscope TM1000) and X-ray fluorescent analysis. When the spray coated specimens with and without sealing agents were compared

Characterization and assessment of dermal and inhalable nickel exposures in nickel production and primary user industries.

Science.gov (United States)

Hughson, G W; Galea, K S; Heim, K E

2010-01-01

The aim of this study was to measure the levels of nickel in the skin contaminant layer of workers involved in specific processes and tasks within the primary nickel production and primary nickel user industries. Dermal exposure samples were collected using moist wipes to recover surface contamination from defined areas of skin. These were analysed for soluble and insoluble nickel species. Personal samples of inhalable dust were also collected to determine the corresponding inhalable nickel exposures. The air samples were analysed for total inhalable dust and then for soluble, sulfidic, metallic, and oxidic nickel species. The workplace surveys were carried out in five different workplaces, including three nickel refineries, a stainless steel plant, and a powder metallurgy plant, all of which were located in Europe. Nickel refinery workers involved with electrolytic nickel recovery processes had soluble dermal nickel exposure of 0.34 microg cm(-2) [geometric mean (GM)] to the hands and forearms. The GM of soluble dermal nickel exposure for workers involved in packing nickel salts (nickel chloride hexahydrate, nickel sulphate hexahydrate, and nickel hydroxycarbonate) was 0.61 microg cm(-2). Refinery workers involved in packing nickel metal powders and end-user powder operatives in magnet production had the highest dermal exposure (GM = 2.59 microg cm(-2) soluble nickel). The hands, forearms, face, and neck of these workers all received greater dermal nickel exposure compared with the other jobs included in this study. The soluble nickel dermal exposures for stainless steel production workers were at or slightly above the limit of detection (0.02 microg cm(-2) soluble nickel). The highest inhalable nickel concentrations were observed for the workers involved in nickel powder packing (GM = 0.77 mg m(-3)), although the soluble component comprised only 2% of the total nickel content. The highest airborne soluble nickel exposures were associated with refineries using

A preliminary investigation of the initiation of pitting corrosion in austenitic stainless steels and nickel-based alloys

International Nuclear Information System (INIS)

Higginson, A.

1984-01-01

Pitting corrosion in a number of austenitic stainless steels and nickel-based alloys that differ widely in their resistance to corrosion was studed by electrochemical and electron-optical techniques. The effect of contamination of the sulphuric acid electrolyte by chloride ions was also investigated. Preliminary results for the surface analysis of samples of 316 stainless steel by Auger electron spectroscopy are presented, and suggestions are included for further application of this technique to the examination of pitting corrosion. A comprehensive review of the literature concerning the initiation of pitting corrosion is included

Moessbauer studies of a martensitic transformation and of cryogenic treatments of a D2 tool steel

Energy Technology Data Exchange (ETDEWEB)

Costa, B. F. O., E-mail: benilde@ci.uc.pt [University of Coimbra, CEMDRX, Department of Physics (Portugal); Blumers, M. [University Mainz, Institute of Inorganic Chemistry (Germany); Kortmann, A. [Ingpuls GmbH (Germany); Theisen, W. [Ruhr-Universitaet Bochum, Institute of Materials (Germany); Batista, A. C. [University of Coimbra, CEMDRX, Department of Physics (Portugal); Klingelhoefer, G. [University Mainz, Institute of Inorganic Chemistry (Germany)

2013-04-15

A D2 tool steel X153CrVMo12 with composition C1.53 Cr12 V0.95 Mo0.80 Mn0.40(wt% Fe balanced) was studied by use of Moessbauer spectroscopy and X-ray diffraction. It was observed that the study of carbides by X-ray diffraction was difficult while Moessbauer spectroscopy gives some light on the process occurring during cryogenic treatment. With the increase of the martensitic phase the carbides decrease and are dissolved in solid solution of martensite as well as the chromium element.

Application of Deep Cryogenic Treatment to Uncoated Tungsten Carbide Inserts in the Turning of AISI 304 Stainless Steel

Science.gov (United States)

Özbek, Nursel Altan; Çİçek, Adem; Gülesİn, Mahmut; Özbek, Onur

2016-12-01

This study investigated the effects of deep cryogenic treatment (DCT) on the wear performance of uncoated tungsten carbide inserts. AISI 304 austenitic stainless steel, widely used in industry, was selected as the workpiece material. Cutting experiments showed that the amount of wear significantly increased with increasing cutting speed. In addition, it was found that DCT contributed to the wear resistance of the turning inserts. The treated turning inserts were less worn by 48 and 38 pct in terms of crater wear and notch wear, respectively, whereas they exhibited up to 18 pct superior wear performance in terms of flank wear. This was attributed to the precipitation of new and finer η-carbides and their homogeneous distribution in the microstructure of the tungsten carbide material after deep cryogenic treatment. Analyses via image processing, hardness measurements, and SEM observations confirmed these findings.

Human biomonitoring of chromium and nickel from an experimental exposure to manual metal arc welding fumes of low and high alloyed steel.

Science.gov (United States)

Bertram, Jens; Brand, Peter; Schettgen, Thomas; Lenz, Klaus; Purrio, Ellwyn; Reisgen, Uwe; Kraus, Thomas

2015-05-01

The uptake and elimination of metals from welding fumes is currently not fully understood. In the Aachen Workplace Simulation Laboratory (AWSL) it is possible to investigate the impact of welding fumes on human subjects under controlled exposure conditions. In this study, the uptake and elimination of chromium or chromium (VI) respectively as well as nickel was studied in subjects after exposure to the emissions of a manual metal arc welding process using low or high alloyed steel. In this present study 12 healthy male non-smokers, who never worked as welders before, were exposed for 6h to welding fumes of a manual metal arc welding process. In a three-fold crossover study design, subjects were exposed in randomized order to either clean air, emissions from welding low alloyed steel, and emissions from welding high alloyed steel. Particle mass concentration of the exposure aerosol was 2.5mg m(-3). The content of chromium and nickel in the air was determined by analysing air filter samples on a high emission scenario. Urine analysis for chromium and nickel was performed before and after exposure using methods of human biomonitoring. There were significantly elevated chromium levels after exposure to welding fumes from high alloyed steel compared to urinary chromium levels before exposure to high alloyed welding fumes, as well as compared to the other exposure scenarios. The mean values increased from 0.27 µg l(-1) to 18.62 µg l(-1). The results were in good agreement with already existing correlations between external and internal exposure (German exposure equivalent for carcinogenic working materials EKA). The variability of urinary chromium levels was high. For urinary nickel no significant changes could be detected at all. Six-hour exposure to 2.5mg m(-3) high alloyed manual metal arc welding fumes lead to elevated urinary chromium levels far higher (7.11-34.16 µg l(-1)) than the German biological exposure reference value (BAR) of 0.6 µg l(-1) directly after

Discontinuous precipitation in a nickel-free high nitrogen austenitic stainless steel on solution nitriding

DEFF Research Database (Denmark)

Mohammadzadeh, Roghayeh; Akbari, Alireza; Grumsen, Flemming Bjerg

2017-01-01

Chromium-rich nitride precipitates in production of nickel-free austenitic stainless steel plates via pressurised solution nitriding of Fe–22.7Cr–2.4Mo ferritic stainless steel at 1473 K (1200 °C) under a nitrogen gas atmosphere was investigated. The microstructure, chemical and phase composition......, morphology and crystallographic orientation between the resulted austenite and precipitates were investigated using optical microscopy, X-ray Diffraction (XRD), Scanning and Transmission Electron Microscopy (TEM) and Electron Back Scatter Diffraction (EBSD). On prolonged nitriding, Chromium-rich nitride...... precipitates were formed firstly close to the surface and later throughout the sample with austenitic structure. Chromium-rich nitride precipitates with a rod or strip-like morphology was developed by a discontinuous cellular precipitation mechanism. STEM-EDS analysis demonstrated partitioning of metallic...

Relationship between nickel allergy and diet

OpenAIRE

Sharma Ashimav

2007-01-01

Nickel is a ubiquitous trace element and it occurs in soil, water, air and of the biosphere. It is mostly used to manufacture stainless steel. Nickel is the commonest cause of metal allergy. Nickel allergy is a chronic and recurring skin problem; females are affected more commonly than males. Nickel allergy may develop at any age. Once developed, it tends to persist life-long. Nickel is present in most of the dietary items and food is considered to be a major source of nickel exposure for the...

Material properties of oxide dispersion strengthened (ODS) ferritic steels for core materials of FBR. Tensile properties of sodium exposed and nickel diffused materials

International Nuclear Information System (INIS)

Kato, Shoichi; Yoshida, Eiichi

2002-12-01

An oxide dispersion strengthened (ODS) ferritic steel is candidate for a long-life core materials of future FBR, because of good swelling resistance and high creep strength. In this study, tensile tests were carried out the long-term extrapolation of sodium environmental effects on the mechanical properties of ODS steels. The tested heats of materials are M93, M11 and F95. The specimens were pre-exposed to sodium for 1,000 and 3,000 hours under non-stress conditions. The pre-exposure to sodium was conducted using a sodium test loop constituted by austenitic steels. For the conditions of sodium exposure test, the sodium temperature was 650 and 700degC, the oxygen concentration in sodium was about 1 ppm and sodium flow rate on the surface of specimen was less than 1x10 -4 m/seconds (nearly static). Further the specimen with the nickel diffused was prepared, which is simulate to nickel diffusing through sodium from the surface of structural stainless steels. The main results obtained were as follows; (1) The tensile strength and the fracture elongation after sodium exposure (maximum 3,000 hours) were same as that of as-received materials. If was considered that the sodium environmental effect is negligible under the condition of this study. (2) Tensile properties of nickel diffused specimens were slightly lower than that of the as-received specimens, but it remains equal to that of thermal aging specimens. (3) The change in microstructure such as a degraded layer was observed on the surface of nickel diffused specimen. In the region of the degraded layer, phase transformations from the α-phase to the γ-phase were recognized. But, the microscopic oxide particles were observed same as that of α-phase base metal. (author)

The assessment of non-metallic inclusions in steels and nickel alloys for ultra high vacuum applications

International Nuclear Information System (INIS)

Meriguet, P.J.-L.

1992-01-01

The presence of non-metallic inclusions in steels and nickel alloys may create leak-paths under Ultra High Vacuum conditions. This paper shows the application of the ASTM E45 standard to the assessment of these inclusions and gives some design recommendations. Three case-histories encountered at the Joint European Torus Joint Undertaking and a possible explanation of the phenomenon are also presented. (Author)

PECULIARITIES OF FORMATION OF STRUCTURE AND PROPERTIES AT THERMO-MECHANICAL PROCESSING OF ROLLED WIRE OF NICKEL-MOLYBDENUM STEEL WITH WELDING FUNCTION

OpenAIRE

V. A. Lutsenko

2012-01-01

There are results of researches of the mechanical properties and structure of the wire rod made of low-carbon nickel molybdenum steel after reduction to toughness thermomechanical treatment in the stream of high-speed wire mill.

Mössbauer studies of a martensitic transformation and of cryogenic treatments of a D2 tool steel

Science.gov (United States)

Costa, B. F. O.; Blumers, M.; Kortmann, A.; Theisen, W.; Batista, A. C.; Klingelhöfer, G.

2013-04-01

A D2 tool steel X153CrVMo12 with composition C1.53 Cr12 V0.95 Mo0.80 Mn0.40(wt% Fe balanced) was studied by use of Mössbauer spectroscopy and X-ray diffraction. It was observed that the study of carbides by X-ray diffraction was difficult while Mössbauer spectroscopy gives some light on the process occurring during cryogenic treatment. With the increase of the martensitic phase the carbides decrease and are dissolved in solid solution of martensite as well as the chromium element.

The performance of electroless nickel deposits in oil-field environments

International Nuclear Information System (INIS)

Mack, R.; Bayes, M.

1984-01-01

An experimental study was conducted on an electroless nickel plated (represented by Enplate NI-422) C-90 steel, uncoated C-90 steel, AISI 420, 174 PH, SAF 2205, and HASTELLOY /sup R/ G-3 to determine their corrosion-performance in twelve simulated downhole oil or gas production environments during 28 day exposures. These environments were aqueous brines containing various concentrations of Cl - , H 2 S and/or CO 2 , and over a range of temperatures. The results from this study and oilfield data for electroless nickel plated low alloy steels are presented and discussed. The study demonstrates the feasibility of electroless nickel coated low alloy steels as an economical substitute for some highly alloyed materials in certain oilfield applications; the field data support this

PECULIARITIES OF FORMATION OF STRUCTURE AND PROPERTIES AT THERMO-MECHANICAL PROCESSING OF ROLLED WIRE OF NICKEL-MOLYBDENUM STEEL WITH WELDING FUNCTION

Directory of Open Access Journals (Sweden)

V. A. Lutsenko

2012-01-01

Full Text Available There are results of researches of the mechanical properties and structure of the wire rod made of low-carbon nickel molybdenum steel after reduction to toughness thermomechanical treatment in the stream of high-speed wire mill.

Using Composite Materials in a Cryogenic Pump

Science.gov (United States)

Batton, William D.; Dillard, James E.; Rottmund, Matthew E.; Tupper, Michael L.; Mallick, Kaushik; Francis, William H.

2008-01-01

Several modifications have been made to the design and operation of an extended-shaft cryogenic pump to increase the efficiency of pumping. In general, the efficiency of pumping a cryogenic fluid is limited by thermal losses which is itself caused by pump inefficiency and leakage of heat through the pump structure. A typical cryogenic pump includes a drive shaft and two main concentric static components (an outer pressure containment tube and an intermediate static support tube) made from stainless steel. The modifications made include replacement of the stainless-steel drive shaft and the concentric static stainless-steel components with components made of a glass/epoxy composite. The leakage of heat is thus reduced because the thermal conductivity of the composite is an order of magnitude below that of stainless steel. Taking advantage of the margin afforded by the decrease in thermal conductivity, the drive shaft could be shortened to increase its effective stiffness, thereby increasing the rotordynamic critical speeds, thereby further making it possible to operate the pump at a higher speed to increase pumping efficiency. During the modification effort, an analysis revealed that substitution of the shorter glass/epoxy shaft for the longer stainless-steel shaft was not, by itself, sufficient to satisfy the rotordynamic requirements at the desired increased speed. Hence, it became necessary to increase the stiffness of the composite shaft. This stiffening was accomplished by means of a carbon-fiber-composite overwrap along most of the length of the shaft. Concomitantly with the modifications described thus far, it was necessary to provide for joining the composite-material components with metallic components required by different aspects of the pump design. An adhesive material formulated specially to bond the composite and metal components was chosen as a means to satisfy these requirements.

Cryogenic deformation microstructures of 32Mn-7Cr-1Mo-0.3N austenitic steels

International Nuclear Information System (INIS)

Fu Ruidong; Qiu Liang; Wang Tiansheng; Wang Cunyu; Zheng Yangzeng

2005-01-01

The cryogenic deformation microstructures of impact and tensile specimens of 32Mn-7Cr-1Mo-0.3N austenitic steel were investigated using light microscopy and transmission electron microscopy. The results show that the deformation microstructures of the impact specimens are mainly composed of stacking faults, network dislocation, slip bands, and a few mechanical twins and ε-martensite. These microstructures cross with each other in a crystal angle. The deformation microstructures of the tensile specimens consist only of massive slip bands, in which a few mechanical twins and ε-martenite are located. Because of the larger plastic deformation the slip band traces become bent. All the deformation microstructures are formed on the {111} planes and along the orientation

Cool-down flow-rate limits imposed by thermal stresses in LNG pipelines

Science.gov (United States)

Novak, J. K.; Edeskuty, F. J.; Bartlit, J. R.

Warm cryogenic pipelines are usually cooled to operating temperature by a small, steady flow of the liquid cryogen. If this flow rate is too high or too low, undesirable stresses will be produced. Low flow-rate limits based on avoidance of stratified two-phase flow were calculated for pipelines cooled with liquid hydrogen or nitrogen. High flow-rate limits for stainless steel and aluminum pipelines cooled by liquid hydrogen or nitrogen were determined by calculating thermal stress in thick components vs flow rate and then selecting some reasonable stress limits. The present work extends these calculations to pipelines made of AISI 304 stainless steel, 6061 aluminum, or ASTM A420 9% nickel steel cooled by liquid methane or a typical natural gas. Results indicate that aluminum and 9% nickel steel components can tolerate very high cool-down flow rates, based on not exceeding the material yield strength.

Feasibility Study of Cryogenic Cutting Technology by Using a Computer Simulation and Manufacture of Main Components for Cryogenic Cutting System

International Nuclear Information System (INIS)

Kim, Sung Kyun; Lee, Dong Gyu; Lee, Kune Woo; Song, Oh Seop

2009-01-01

Cryogenic cutting technology is one of the most suitable technologies for dismantling nuclear facilities due to the fact that a secondary waste is not generated during the cutting process. In this paper, the feasibility of cryogenic cutting technology was investigated by using a computer simulation. In the computer simulation, a hybrid method combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used. And also, a penetration depth equation, for the design of the cryogenic cutting system, was used and the design variables and operation conditions to cut a 10 mm thickness for steel were determined. Finally, the main components of the cryogenic cutting system were manufactures on the basis of the obtained design variables and operation conditions.

Ductility in a new low nickel stainless steel for reinforced concrete

Directory of Open Access Journals (Sweden)

Cobo, A.

2011-12-01

Full Text Available This paper discusses the stress-strain curves for a new low nickel stainless steel, a conventional AISI 304 stainless steel and a carbon steel commonly used in reinforced concrete structures. Ductility was studied in terms of ultimate tensile strength (f_max, elastic limit (f_y and total elongation at maximum force [ultimate strain; uniform elongation] (ε_max. The three materials were assessed with internationally accepted criteria, such as plastic rotational capacity, necking region and the toughness index (total energy absorbed at uniform elongation. The findings were compared to the properties of three types of conventional reinforcing steel: 500SD, 500N and 500H (EC-2.

En este trabajo se presentan los diagramas tensióndeformación de un nuevo acero inoxidable con bajo contenido en níquel, un inoxidable convencional AISI 304 y un acero al carbono de uso común en estructuras de hormigón armado. Dicha ductilidad se ha estudiado determinando la tensión máxima (f_max, la tensión en el límite elástico (f_y y la deformación bajo carga máxima (ε_max. Los tres materiales se han evaluado utilizando criterios aceptados internacionalmente, como son el índice p (capacidad de rotación plástica, el índice A* (área plástica de endurecimiento y el índice de tenacidad I_d (energía total absorbida en el punto de alargamiento bajo carga máxima, los resultados obtenidos se han comparado con los aceros convencionales de armaduras 500SD, 500N y 500H (EC-2.

Transition welds in welding of two-ply steels

International Nuclear Information System (INIS)

Fartushnyj, V.G.; Evsyukov, Yu.G.

1977-01-01

Studied were physico-mechanical properties of welds made by various welding wires of chromium-nickel and nickel-chromium steels in submerged arc welding of double-layer steels with main layer of the VSt.3sp. carbon steel. It is shown that service-reliable structures welded of two-layer steels are obtained by providing the content from 11 to 20 % Ni in the automatically welded transition layer

Nickel cobaltite nanograss grown around porous carbon nanotube-wrapped stainless steel wire mesh as a flexible electrode for high-performance supercapacitor application

International Nuclear Information System (INIS)

Wu, Mao-Sung; Zheng, Zhi-Bin; Lai, Yu-Sheng; Jow, Jiin-Jiang

2015-01-01

Graphical abstract: Nickel cobaltite nanograss with bimodal pore size distribution is grown around the carbon nanotube-wrapped stainless steel wire mesh as a high capacitance and stable electrode for high-performance and flexible supercapacitors. - Highlights: • NiCo 2 O 4 nanograss with bimodal pore size distribution is hydrothermally prepared. • Carbon nanotubes (CNTs) wrap around stainless steel (SS) wire mesh as a scaffold. • NiCo 2 O 4 grown on CNT-wrapped SS mesh shows excellent capacitive performance. • Porous CNT layer allows for rapid transport of electron and electrolyte. - Abstract: Nickel cobaltite nanograss with bimodal pore size distribution (small and large mesopores) is grown on various electrode substrates by one-pot hydrothermal synthesis. The small pores (<5 nm) in the nanograss of individual nanorods contribute to large surface area, while the large pore channels (>20 nm) between nanorods offer fast transport paths for electrolyte. Carbon nanotubes (CNTs) with high electrical conductivity wrap around stainless steel (SS) wire mesh by electrophoresis as an electrode scaffold for supporting the nickel cobaltite nanograss. This unique electrode configuration turns out to have great benefits for the development of supercapacitors. The specific capacitance of nickel cobaltite grown around CNT-wrapped SS wire mesh reaches 1223 and 1070 F g −1 at current densities of 1 and 50 A g −1 , respectively. CNT-wrapped SS wire mesh affords porous and conductive networks underneath the nanograss for rapid transport of electron and electrolyte. Flexible CNTs connect the nanorods to mitigate the contact resistance and the volume expansion during cycling test. Thus, this tailored electrode can significantly reduce the ohmic resistance, charge-transfer resistance, and diffusive impedance, leading to high specific capacitance, prominent rate performance, and good cycle-life stability.

A comparison of torque expression between stainless steel, titanium molybdenum alloy, and copper nickel titanium wires in metallic self-ligating brackets.

Science.gov (United States)

Archambault, Amy; Major, Thomas W; Carey, Jason P; Heo, Giseon; Badawi, Hisham; Major, Paul W

2010-09-01

The force moment providing rotation of the tooth around the x-axis (buccal-lingual) is referred to as torque expression in orthodontic literature. Many factors affect torque expression, including the wire material characteristics. This investigation aims to provide an experimental study into and comparison of the torque expression between wire types. With a worm-gear-driven torquing apparatus, wire was torqued while a bracket mounted on a six-axis load cell was engaged. Three 0.019 x 0.0195 inch wire (stainless steel, titanium molybdenum alloy [TMA], copper nickel titanium [CuNiTi]), and three 0.022 inch slot bracket combinations (Damon 3MX, In-Ovation-R, SPEED) were compared. At low twist angles (wires were not statistically significant. At twist angles over 24 degrees, stainless steel wire yielded 1.5 to 2 times the torque expression of TMA and 2.5 to 3 times that of nickel titanium (NiTi). At high angles of torsion (over 40 degrees) with a stiff wire material, loss of linear torque expression sometimes occurred. Stainless steel has the largest torque expression, followed by TMA and then NiTi.

On the low-cycle fracture of chromium-nickel-molybdenum structural steels in seawater

International Nuclear Information System (INIS)

Karpenko, G.V.; Kobzaruk, A.V.; Malyshevskij, V.A.; Shul'te, A.Yu.; Rybin, V.V.; Silaev, I.I.

1977-01-01

The processes of low-cycle fracture of the chrome-nickel-molybdenum steels 15KhN5MF, 12KhN4MF and 15KhN3M in air, and in sea water have been investigated by the optical microscopy method, and electron microscopic examination of thin films. Bringing no change in the fracture character, sea water produces a speeding-up effect on the low-cycle fatigue fracture process. During long-time corrosion fatigue testing considerable importance lies with the electrochemical corrosion factor expediting the occurrence of corrosive pits acting as crack-initiation nuclei, fatigue crack attack, accumulation of corrosion products in fatigue cracks, etc

Welding of nickel free high nitrogen stainless steel: Microstructure and mechanical properties

Directory of Open Access Journals (Sweden)

Raffi Mohammed

2017-04-01

Full Text Available High nitrogen stainless steel (HNS is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance. Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties. The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding (SMAW, gas tungsten arc welding (GTAW, electron beam welding (EBW and friction stir welding (FSW processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds. Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds. Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.

Plating on stainless steel alloys

International Nuclear Information System (INIS)

Dini, J.W.; Johnson, H.R.

1981-01-01

Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate

Corrosion resistant steel

International Nuclear Information System (INIS)

Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

1980-01-01

Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

Numerical Fracture Analysis of Cryogenically Treated Alloy Steel Weldments

International Nuclear Information System (INIS)

Rasool Mohideen, S; Thamizhmanii, S; Muhammed Abdul Fatah, M.M; Saidin, W. Najmuddin W.

2016-01-01

Cryogenic treatment is being used commercially in the industries in the last two decades for improving the life of many engineering component such as bearings and cutting tools. Though their influence in improving the wear resistance of tool materials is well established, the effect of treatment on weldments is not much investigated. In the present work, a two dimensional finite element analysis was carried out on the compact tension specimen model for simulating the treatment process and to study the fracture behaviour. The weldments were modelled by thermo- mechanical coupled field analysis for simulating he temperature distribution in the model during weld pool cooling and introducing thermal stresses due to uneven contraction and cooling. The model was subjected to cryogenic treatment by adopting radiation effect. The fracture analysis was carried out using Rice's J- Integral approach. The analysis produced a similar outcome of experimental results i.e. Increase in the fracture toughness of the specimen after cryogenic treatment in the heat affected zone of weldment. (paper)

Canal preparation with nickel-titanium or stainless steel instruments without the risk of instrument fracture: preliminary observations

OpenAIRE

Ghassan Yared

2015-01-01

This report introduces a novel technique that allows a safe and predictable canal negotiation, creation of a glide path and canal preparation with reciprocating nickel-titanium or stainless steel engine-driven instruments in canals where the use of rotary and the newly developed reciprocating instruments is contraindicated. In this novel technique, the instruments are used in reciprocating motion with very small angles. Hand files are not used regardless of the complexity of the canal anatomy...

Aortic valve replacement in a patient with severe nickel allergy.

Science.gov (United States)

Lusini, Mario; Barbato, Raffaele; Spadaccio, Cristiano; Chello, Massimo

2011-11-01

Nickel allergy can raise clinical problems in patients undergoing cardiac surgery who require sternal closure with stainless steel wire. We describe the case of a 51-year-old woman with severe nickel allergy who underwent aortic valve replacement with a nickel-free ON-X prosthesis and sternal closure by Fiberwire # 2 suture without complications. Considering its biocompatibility and its mechanical characteristics including optimal strength and knot resistance, this suture might be a viable alternative in patients in which the use of stainless steel wire is contraindicated. © 2011 Wiley Periodicals, Inc.

Monitoring of occupational exposure in manufacturing of stainless steel constructions. Part I: Chromium, iron, manganese, molybdenum, nickel and vanadium in the workplace air of stainless steel welders.

Science.gov (United States)

Kucera, J; Bencko, V; Pápayová, A; Saligová, D; Tejral, J; Borská, L

2001-11-01

Exposure to workplace airborne pollutants was examined in a group of 20 workers dealing mainly with welding, polishing, drilling and assembling of stainless steel constructions. Airborne particulate matter (APM) collected using both personal and stationary samplers was analyzed by instrumental neutron activation analysis (INAA). Quality assurance procedures of both sampling and analytical stages are described. Of the elements determined, results are presented for chromium, iron, manganese, molybdenum, nickel and vanadium. The median values of element concentrations exceeded the maximum admissible limits for workplace pollutants only for chromium, while for nickel the limit was exceeded in several individual cases. Sampling of hair, nails, blood, urine and saliva to be used for biological monitoring of the exposed and control groups is also described.

Advanced characterization techniques in understanding the roles of nickel in enhancing strength and toughness of submerged arc welding high strength low alloy steel multiple pass welds in the as-welded condition

Science.gov (United States)

Sham, Kin-Ling

Striving for higher strength along with higher toughness is a constant goal in material properties. Even though nickel is known as an effective alloying element in improving the resistance of a steel to impact fracture, it is not fully understood how nickel enhances toughness. It was the goal of this work to assist and further the understanding of how nickel enhanced toughness and maintained strength in particular for high strength low alloy (HSLA) steel submerged arc welding multiple pass welds in the as-welded condition. Using advanced analytical techniques such as electron backscatter diffraction, x-ray diffraction, electron microprobe, differential scanning calorimetry, and thermodynamic modeling software, the effect of nickel was studied with nickel varying from one to five wt. pct. in increments of one wt. pct. in a specific HSLA steel submerged arc welding multiple pass weldment. The test matrix of five different nickel compositions in the as-welded and stress-relieved condition was to meet the targeted mechanical properties with a yield strength greater than or equal to 85 ksi, a ultimate tensile strength greater than or equal to 105 ksi, and a nil ductility temperature less than or equal to -140 degrees F. Mechanical testing demonstrated that nickel content of three wt. pct and greater in the as-welded condition fulfilled the targeted mechanical properties. Therefore, one, three, and five wt. pct. nickel in the as-welded condition was further studied to determine the effect of nickel on primary solidification mode, nickel solute segregation, dendrite thickness, phase transformation temperatures, effective ferrite grain size, dislocation density and strain, grain misorientation distribution, and precipitates. From one to five wt. pct nickel content in the as-welded condition, the primary solidification was shown to change from primary delta-ferrite to primary austenite. The nickel partitioning coefficient increased and dendrite/cellular thickness was

The effect of prior tempering on cryogenic treatment to reduce retained austenite

International Nuclear Information System (INIS)

Stratton, Paul

2010-01-01

The consensus view is that a high carbon case gives gears the best overall properties provided that there is no carbide network and that the retained austenite has been reduced below 20% by cryogenic treatment. This view is effectively enshrined in the SAE AMS 2759/7 standard. The cryogenic treatment usually takes place immediately after the quench to avoid austenite stabilisation. However, for some parts with complex geometries that might crack during the treatment, a short low temperature temper is carried out first. Little is known on how this temper affects the subsequent cryogenic treatment. Three carburizing steels used extensively in the aerospace industry were carburized to produce high retained austenite levels in the case using two different, but typical carburizing cycles. The retained austenite was determined by XRD before and after cryogenic treatment carried out in accordance with the standard and compared with that obtained when an intermediate temper was used. This study shows that for three typical carburizing steels, carburized using typical cycles, the efficacy of the cryogenic treatment is reduced only slightly after the temper, and not enough to be industrially significant. (author)

Relationship between nickel allergy and diet

Directory of Open Access Journals (Sweden)

Sharma Ashimav

2007-01-01

Full Text Available Nickel is a ubiquitous trace element and it occurs in soil, water, air and of the biosphere. It is mostly used to manufacture stainless steel. Nickel is the commonest cause of metal allergy. Nickel allergy is a chronic and recurring skin problem; females are affected more commonly than males. Nickel allergy may develop at any age. Once developed, it tends to persist life-long. Nickel is present in most of the dietary items and food is considered to be a major source of nickel exposure for the general population. Nickel content in food may vary considerably from place to place due to the difference in nickel content of the soil. However, certain foods are routinely high in nickel content. Nickel in the diet of a nickel-sensitive person can provoke dermatitis. Careful selection of food with relatively low nickel concentration can bring a reduction in the total dietary intake of nickel per day. This can influence the outcome of the disease and can benefit the nickel sensitive patient.

Characterization of nickel-based C276 alloy coatings by Plasma Transferred Arc (PTA) on different steel substrates

International Nuclear Information System (INIS)

Ferreira, L.S.; Graf, K.; Scheid, A.

2014-01-01

Nickel-based coatings by plasma transferred arc (PTA) for protection of components are widely applied to withstand operations under corrosion in different media. This paper characterized Nickel-based C276 alloy coatings obtained by Plasma Transferred Arc (PTA) on two different substrates, AISI 316L and API 5L X70 steels, correlating their features to hardness. Coatings were deposited utilizing three different intensity current levels, 120, 150 and 180 A and were characterized by optical, Laser confocal and scanning electron microscopy and X-ray diffraction. Vickers hardness profiles on transversal section were carried out. Produced coatings exhibited a microstructure of austenite (FCC) dendrites with interdendritic regions with carbides. Dilution levels from 4,9 to 41,5 % leaded to hardness ranging from 225 to 283 HV_0_,_5, showing coatings dependence on intensity current level and substrate. (author)

Characterization of nickel-based C276 alloy coatings by Plasma Transferred Arc (PTA) on different steel substrates

Energy Technology Data Exchange (ETDEWEB)

Ferreira, L.S.; Graf, K.; Scheid, A., E-mail: scheid@ufpr.br [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil)

2014-07-01

Nickel-based coatings by plasma transferred arc (PTA) for protection of components are widely applied to withstand operations under corrosion in different media. This paper characterized Nickel-based C276 alloy coatings obtained by Plasma Transferred Arc (PTA) on two different substrates, AISI 316L and API 5L X70 steels, correlating their features to hardness. Coatings were deposited utilizing three different intensity current levels, 120, 150 and 180 A and were characterized by optical, Laser confocal and scanning electron microscopy and X-ray diffraction. Vickers hardness profiles on transversal section were carried out. Produced coatings exhibited a microstructure of austenite (FCC) dendrites with interdendritic regions with carbides. Dilution levels from 4,9 to 41,5 % leaded to hardness ranging from 225 to 283 HV{sub 0,5}, showing coatings dependence on intensity current level and substrate. (author)

Materials used in refrigerated storage system

Energy Technology Data Exchange (ETDEWEB)

Abakians, H

1970-09-01

Applications of cryogenic technology have increased at a phenomenal rate during the past decade. With the installation of a number of refrigerated storage tanks in Iran, e.g., LPG storage at Bandar Mah Shahr and Kharg Is., and ammonia storage at Bandar Shahpour, it is appropriate to review the materials used in constructing low temperature storage systems. In order to have an economical fully refrigerated storage installation without assuming the risk of brittle fracture, appropriate notch-tough material should be selected for the important and highly stressed components. In general, the lower the operating temperature, the more expensive is the material to be used. Hence, care should be taken to select the required material in such a manner that it will be suitable for the operating temperature and not lower. The most economical materials for low temperatures are steels. Ordinary carbon steel can be used down to -20$F and the Killed carbon steel down to -50$F. Nickel steels (2 1/4%) can be used down to -75$ to 100$F, Nickel steels (3 1/2%) down to -150$F, and 9% nickel steels down to 1,320$F. Stainless and aluminum alloys can be used down to -423$F. Tabular data give some commonly used materials in low temperature and cryogenic services with their lowest allowable temperature, tensile strength, and relative cost.

Stress corrosion cracking of austenitic stainless steels in high temperature water and alternative stainless steel

International Nuclear Information System (INIS)

Yonezawa, T.

2015-01-01

In order to clarify the effect of SFE on SCC resistance of austenitic stainless steels and to develop the alternative material of Type 316LN stainless steel for BWR application, the effect of chemical composition and heat treatment on SFE value and SCCGR in oxygenated high temperature water were studied. The correlation factors between SFE values for 54 heats of materials and their chemical compositions for nickel, molybdenum, chromium, manganese, nitrogen, silicon and carbon were obtained. From these correlation factors, original formulae for SFE values calculation of austenitic stainless steels in the SHTWC, SHTFC and AGG conditions were established. The maximum crack length, average crack length and cracked area of the IGSCC for 33 heats were evaluated as IGSCC resistance in oxygenated high temperature water. The IGSCC resistance of strain hardened nonsensitized austenitic stainless steels in oxygenated high temperature water increases with increasing of nickel contents and SFE values. From this study, it is suggested that the SFE value is a key parameter for the IGSCC resistance of non-sensitized strain hardened austenitic stainless steels. As an alternative material of Type 316LN stainless steel, increased SFE value material, which is high nickel, high chromium, low silicon and low nitrogen material, is recommendable. (author)

Cryogenic test facility at VECC, Kolkata

International Nuclear Information System (INIS)

Sarkar, Amit; Bhunia, Uttam; Pradhan, J.; Sur, A.; Bhandari, R.K.; Ranganathan, R.

2003-01-01

In view of proposed K-500 superconducting cyclotron project, cryogenic test facility has been set up at the centre. The facility can broadly be categorized into two- a small scale test facility and a large scale test facility. This facility has been utilized for the calibration of liquid helium level probe, cryogenic temperature probe, and I-B plot for a 7 T superconducting magnet. Spiral-shaped superconducting short sample with specific dimension and specially designed stainless steel sample holder has already been developed for the electrical characterisation. The 1/5 th model superconducting coil along with its quench detection circuit and dump resistor has also been developed

Electrochemical reduction of nickel ions from dilute solutions

NARCIS (Netherlands)

Njau, K.N.; Janssen, L.J.J.

1995-01-01

Electrochemical reduction of nickel ions in dilute solution using a divided GBC-cell is of interest for purification of waste waters. A typical solution to be treated is the effluent from steel etching processes which contain low quantities of nickel, chromate and chromium ions. Reduction of

Cryogenic system for the HERA magnet measurement facility

International Nuclear Information System (INIS)

Barton, H.R. Jr.; Clausen, M.; Kebler, G.

1986-01-01

This paper describes the design for a helium, cryogenic distribution system that allows independent operation and testing of superconducting magnets of the HERA project before they are installed in the 6-km ring tunnel. The 820-GeV proton storage ring of HERA will contain approximately 650 magnets having superconducting coils which are clamped by aluminum/stainless-steel collars and surrounded by a yoke of magnetic iron at liquid helium temperature. When the magnets arive at DESY from the manufacture, each magnet will be individually tested at helium operating conditions in the magnet measurement facility to insure the quality of the magnetic characteristics and the cryogenic performance. The capabilities of the cryogenic system and the schedule for magnet testing are discussed

Progressive Tool Wear in Cryogenic Machining: The Effect of Liquid Nitrogen and Carbon Dioxide

Directory of Open Access Journals (Sweden)

Yusuf Kaynak

2018-05-01

Full Text Available This experimental study focuses on various cooling strategies and lubrication-assisted cooling strategies to improve machining performance in the turning process of AISI 4140 steel. Liquid nitrogen (LN2 and carbon dioxide (CO2 were used as cryogenic coolants, and their performances were compared with respect to progression of tool wear. Minimum quantity lubrication (MQL was also used with carbon dioxide. Progression of wear, including flank and nose, are the main outputs examined during experimental study. This study illustrates that carbon dioxide-assisted cryogenic machining alone and with minimum quantity lubrication does not contribute to decreasing the progression of wear within selected cutting conditions. This study also showed that carbon dioxide-assisted cryogenic machining helps to increase chip breakability. Liquid nitrogen-assisted cryogenic machining results in a reduction of tool wear, including flank and nose wear, in the machining process of AISI 4140 steel material. It was also observed that in the machining process of this material at a cutting speed of 80 m/min, built-up edges occurred in both cryogenic cooling conditions. Additionally, chip flow damage occurs in particularly dry machining.

Fatigue damage evolution of cold-worked austenitic nickel-free high-nitrogen steel X13CrMnMoN18-14-3 (1.4452)

Energy Technology Data Exchange (ETDEWEB)

Tikhovskiy, I.; Weiss, S.; Fischer, A. [Univ. of Duisburg-Essen, Materials Science and Engineering II, Duisburg (Germany)

2004-07-01

Due to the fact that the risk of Ni-allergies becomes more and more important for modern therapies, the necessity of Ni-free implant materials becomes increasingly important. Beside Co- and Ti-base alloys Ni-free high-nitrogen steels may offer an attractive alternative. The present work presents the austenitic high-nitrogen and nickel-free steel X13CrMnMoN18-14-3, (Material No.: 1.4452) after 20% cold-working. In addition this material was deformed under axial cyclic total strain controlled fatigue tests at room temperature. The development of dislocation structure due to different loading amplitudes was compared to none cyclically deformed material. The good mechanical und fatigue properties of these austenitic high-nitrogen steels as well as the better tribological, chemical and biological properties compared to CrNiMo-steels qualify these steels as a promising alternative in medical applications. (orig.)

Poly(ophenylenediaminecoaniline/ZnO coated on passivated low nickel stainless steel

Directory of Open Access Journals (Sweden)

P. Karthikeyan

2017-03-01

Full Text Available Iron and its alloys are broadly used in many applications, which have strengthened the research in corrosion resistance in various neutral and provoking environments. Almost powerful corrosion inhibitors have negative effects on both environment and health. Therefore, there is a need for a primer that provides outstanding adherence and corrosion resistance, and is environmentally safer. The conducting polymer coating on metals was found to offer the anti-corrosion. In this work, the Poly(o-phenylenediamine-co-aniline copolymers (P(Popd-co-Ani and Poly(o-phenylenediamine-co-aniline/ZnO (P(Popd-co-Ani/ZnO composite were synthesized using the electrochemical techniques on borate passivated low nickel stainless steel (LN SS electrodes from lithium perchlorate in acetonitrile solutions containing a fixed concentration of monomer and different concentrations of zinc oxide (ZnO. The structural and morphological analyses of the copolymer and composite coatings were conducted by Fourier transform-infrared spectroscopy (FT-IR, X-ray diffraction (XRD, field emission scanning electron microscopy (FE-SEM, elemental mapping and energy dispersion X-ray spectroscopy (EDX. The surface topography was assessed with using an atomic force microscope (AFM, and the corrosion protection behavior of these copolymer-coated stainless steels was investigated in a 0.5 M H2SO4 solution by the potentiodynamic polarization (Tafel and electrochemical impedance spectroscopy methods. Among the as developed protective copolymer coatings, the P(Popd-co-Ani/ZnO composite exhibited the best corrosion protection.

Low-temperature creep of austenitic stainless steels

Science.gov (United States)

Reed, R. P.; Walsh, R. P.

2017-09-01

Plastic deformation under constant load (creep) in austenitic stainless steels has been measured at temperatures ranging from 4 K to room temperature. Low-temperature creep data taken from past and unreported austenitic stainless steel studies are analyzed and reviewed. Creep at cryogenic temperatures of common austenitic steels, such as AISI 304, 310 316, and nitrogen-strengthened steels, such as 304HN and 3116LN, are included. Analyses suggests that logarithmic creep (creep strain dependent on the log of test time) best describe austenitic stainless steel behavior in the secondary creep stage and that the slope of creep strain versus log time is dependent on the applied stress/yield strength ratio. The role of cold work, strain-induced martensitic transformations, and stacking fault energy on low-temperature creep behavior is discussed. The engineering significance of creep on cryogenic structures is discussed in terms of the total creep strain under constant load over their operational lifetime at allowable stress levels.

Technical presentation: BGM Cryogenic Engineering Limited

CERN Multimedia

Caroline Laignel - FI Department

2006-01-01

13 - 14 June 2006 TECHNICAL PRESENTATION BGM Cryogenic Engineering Limited 09:00 - 18:00, 60-2-016, Main Building. Presentation on BGM: 11:00 - 12:00, 60-2-016, Main Building. BGM Cryogenic Engineering Limited manufactures assemblies, sub-assemblies and machined components for the cryogenic technology sector. The primary markets served include superconducting magnets used in the healthcare sector (eg MRI body scanners), spectroscopy and NMR equipment for numerous R & D and technology applications, high vacuum applications and particle physics research. BGM has specialist assembly capability including stainless steel and aluminium welding, vacuum testing, electromechanical assembly and metal finishing. BGM offers a ‘one stop shop'facility to satisfy any customer requirement. Through our design partner we can offer a full design and modelling service, including 3D modelling and production of 2D drawings on your own borders. We can conduct heat load and force calculations and advise on the best...

Composite materials for cryogenic structures

International Nuclear Information System (INIS)

Kasen, M.B.

1978-01-01

The paper is concerned with the composition, mechanical properties and capabilities of various types of composite materials for cryogenic structures. Attention is given to high-pressure plastic laminates, low-pressure plastic laminates, metal-matrix laminates, and aggregates (low-temperature concretes). The ability of these materials to match the strength and modulus of stainless steels suggests that their usage will substantially increase as alloying elements become scarce and more expensive

Influence of deep cryogenic treatment on structure and wear resistance of materials of hydraulic breaker chisels

Science.gov (United States)

Bolobov, V. I.; BinhLe, Thanh

2018-03-01

It is shown that shallow cryogenic treatment at -75°C (SCT) of the materials of hydraulic breaker chisels - P20, 1080 and D2 steels leads to a decrease (44 ÷ 82%) in the amount of retained austenite and an increase (26 ÷ 99%) in the amount of carbides in the structure of hardened steel, which is accompanied by an increase in its hardness (1.4 ÷ 2.1%) and abrasive wear resistance (10 ÷ 31%) with a simultaneous decrease in impact toughness (19 ÷ 24%). Deep cryogenic treatment at -196°C (DCT) and subsequent low-temperature tempering of D2 steel leads to a significant increase in its wear resistance (98%) and impact toughness (32%).

Properties of super stainless steels for orthodontic applications.

Science.gov (United States)

Oh, Keun-Taek; Kim, Young-Sik; Park, Yong-Soo; Kim, Kyoung-Nam

2004-05-15

Orthodontic stainless-steel appliances are considered to be corrosion resistant, but localized corrosion can occur in the oral cavity. This study was undertaken to evaluate the properties of super stainless steels in orthodontic applications. Accordingly, the metallurgical properties, mechanical properties, corrosion resistance, amount of the released nickel, cytotoxicity, and characteristics of the passive film were investigated. Corrosion resistances of the specimens were high and in the following order: super austenitic stainless steel (SR-50A) > super ferritic stainless steel (SFSS) = super duplex stainless steel (SR-6DX) > 316L SS > super martensitic stainless steel (SR-3Mo) in artificial saliva, 37 degrees C. At 500 mV (SCE), current densities of SR-50A, SFSS, SR-6DX, 316L SS, and SR-3Mo were 5.96 microA/cm(2), 20.3 microA/cm(2), 31.9 microA/cm(2), 805 microA/cm(2), and 5.36 mA/cm(2), respectively. Open circuit potentials of SR-50A, 316L SS, SR-6DX, SR-3Mo, and SFSS were - 0.2, - 0.22, - 0.24, - 0.43, and - 0.46 V (SCE), respectively. SR-50A, SFSS, and SR-6DX released below 3 ng/ml nickel for 8 weeks, and increased a little with immersion time, and 316L SS released about 3.5 ng/ml nickel, but SR-3Mo released a large amount of nickel, which increased with immersion time. The study demonstrated that SR-50A, SR-6DX, and SFSS have high corrosion resistance and mild or no cytotoxicity, due to the passive film enhanced by synergistic effect of Mo + N or by high addition effect of Cr + W. All super stainless steels showed very low cytotoxicity regardless of their nickel contents, although SR-3Mo was found to be relatively cytotoxic. From these studies, these steels are considered suitable for orthodontic applications. Copyright 2004 Wiley Periodicals, Inc.

Microstructure characterization in the weld joint of a high nickel austenitic alloy and Cr18-Ni8 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Wu, Na; Li, Yajiang; Wang, Juan [Shandong Univ., Jinan (CN). Key Lab. for Liquid - Solid Structural Evolution and Processing of Materials (Ministry of Education)

2012-06-15

High nickel austenitic alloy, 6 mm thick, and Cr18-Ni8 stainless steel with a thickness of 0.6 mm were joined by pulsed current tungsten inert gas arc welding without filler metal in this work. Metallographic examination, microhardness measurement and electron microprobe analysis were used to reveal microstructural characteristics in the joint. The results indicated that the weld metal consisted of {gamma}-austenite, {delta}-ferrite and carbides without the appearance of martensite. There were dendrite crystals at the edge of the weld metal near the high nickel austenitic alloy and isometric crystals in the center of the weld metal. The microhardness of the weld metal was the highest due to the existence of carbides and its finer structure. Graphite flakes were still embedded in the austenite matrix of the heat-affected zone without the formation of martensite. (orig.)

Weldability of newly developed austenitic alloy for cryogenic service

International Nuclear Information System (INIS)

Ogawa, T.; Koseki, T.

1986-01-01

The testing reported in this paper involved typical steels of the new grades such as STEEL-A (0.025C-14Ni-25Cr-0.35N), STEEL-B (0.04C-23Mn-13Cr-0.22N) and STEEL-C (0.20C-25Mn-5Cr), and commercial steels of Type 300 series. Weldments were made mainly using the GTAW, SMAW and SAW processes with experimental and commercial filler metals. Strength and toughness of weldments were examined at 77 K (-321 0 F) and 4 K. The strengthening of material through the addition of nitrogen was far greater in the weld metal that in the base metal at cryogenic temperature. In fact, 0.2% proof stress of weld metals bearging 0.20% to 0.40% nitrogen at 77 K exhibited a higher value by 60 to 150 MPa (8,740 to 21,760 psi) than that of the base metal. Impact absorbed energy of weld metals at 77 K decreased rapidly with nitrogen content, 60-90 J at 0.20%N to 20-50J at 0.35% N. Rather high impact absorbed energy was obtained when the weld metal solidified as primary austenitic phase, resulting in fully austenitic microstructure or austenite-eutectic ferrite mixture at ambient temperature. In addition, oxide inclusions, the number of which strongly depends on welding processes, were detrimental to toughness of weld metals at cryogenic temperature

A comparison of the iraddiated tensile properties of a high-manganese austenitic steel and type 316 stainless steel

International Nuclear Information System (INIS)

Klueh, R.L.; Grossbeck, M.L.

1984-01-01

The USSR steel EP-838 is a high-manganese, low-nickel steel that also has lower chromium and molybdenum than type 316 stainless steel. Tensile specimens of 20%-cold-worked EP-838 and type 316 stainless steel were irradiated in the High Flux Isotope Reactor (HFIR) at the coolant temperature (approx.=50 0 C). A displacement damage level of 5.2 dpa was reached for the EP-838 and up to 9.5 dpa for the type 316 stainless steel. Tensile tests at room temperature and 300 0 C on the two steels indicated that the irradiation led to increased strength and decreased ductility compared to the unirradiated steels. Although the 0.2% yield stress of the type 316 stainless steel in the unirradiated condition was greater than that for the EP-838, after irradiation there was essentially no difference between the strength or ductility of the two steels. The results indicate that the replacement of the majority of the nickel by manganese and a reduction of chromium and molybdenum in an austenitic stainless steel of composition near that for type 316 stainless steel has little effect on the irradiated and unirradiated tensile properties at low temperatures. (orig.)

Comparison of nickel and chromium ions released from stainless steel and NiTi wires after immersion in Oral B®, Orthokin® and artificial saliva.

Science.gov (United States)

Jamilian, Abdolreza; Moghaddas, Omid; Toopchi, Shabnam; Perillo, Letizia

2014-07-01

Oral environment of the mouth is a suitable place for biodegradation of alloys used in orthodontic wires. The toxicity of these alloys namely nickel and chromium has concerned the researchers about the release of these ions from orthodontic wires and brackets. The aim of this study was to measure the levels of nickel and chromium ions released from 0.018" stainless steel (SS) and NiTi wires after immersion in three solutions. One hundred and forty-four round NiTi and 144 round SS archwires with the diameters of 0.018" were immersed in Oral B®, Orthokin® and artificial saliva. The amounts of nickel and chromium ions released were measured after 1, 6, 24 hours and 7 days. Two way repeated ANOVA showed that the amount of chromium and nickel significantly increased in all solutions during all time intervals (p nickel ions were released more in NiTi wire in all solutions compared with SS wire. The lowest increase rate was also seen in artificial saliva. There is general consensus in literature that even very little amounts of nickel and chromium are dangerous for human body specially when absorbed orally; therefore, knowing the precise amount of these ions released from different wires when immersed in different mouthwashes is of high priority.

Production of Austenitic Steel for the LHC Superconducting Dipole Magnets

CERN Document Server

Bertinelli, F; Komori, T; Peiro, G; Rossi, L

2006-01-01

The austenitic-steel collars are an important component of the LHC dipole magnets, operating at cryogenic temperature under high mechanical stress. The required steel, known as YUS 130S, has been specifically developed for this application by Nippon Steel Corporation (NSC), who was awarded a CERN contract in 1999 for the supply of 11 500 tonnes. In 2005 - after six years of work - the contract is being successfully completed, with final production being ensured since October 2003 by Nippon Steel & Sumikin Stainless Steel Corporation (NSSC). The paper describes the steel properties, its manufacturing and quality control process, organization of production, logistics and contract follow-up. Extensive statistics have been collected relating to mechanical, physical and technological parameters. Specific attention is dedicated to measurements of magnetic permeability performed at cryogenic temperatures by CERN, the equipment used and statistical results. Reference is also made to the resulting precision of the...

On the cryogenic magnetic transition and martensitic transformation of the austenite phase of 7MoPLUS duplex stainless steel

Energy Technology Data Exchange (ETDEWEB)

Lo, K.H., E-mail: KHLO@umac.m [Department of Electromechanical Engineering, University of Macau, Macau (China); Department of Physics and Materials Science, City University of Hong Kong (Hong Kong); Lai, J.K.L. [Department of Physics and Materials Science, City University of Hong Kong (Hong Kong)

2010-08-15

The magnetic behaviour and martensitic transformation at cryogenic temperatures (down to 4 K) of the austenite phase of the duplex stainless steel (DSS), 7MoPLUS, were studied. As regards the prediction of Neel temperature, the empirical expressions for austenitic stainless steels are not applicable to the austenite phase of 7MoPLUS, although the composition of the austenite phase falls within the composition ranges within which the expressions were developed. Regarding the prediction of martensitic point Ms, the applicability of 'old' and recently developed expressions has been examined. The recently developed expressions, which take into account more alloying elements and their interactions, are not suitable for the austenite phase of 7MoPLUS. But for the 'old', simpler expressions, they seem to be valid in the sense that they all predict high stability of the austenite phase. Results obtained from 7MoPLUS were qualitatively the same as those obtained from another DSS, designated as 2205. Reasons for the applicability and inapplicability of these empirical expressions are suggested.

Evaluation of Iron Nickel Oxide Nanopowder as Corrosion Inhibitor: Effect of Metallic Cations on Carbon Steel in Aqueous NaCl

Energy Technology Data Exchange (ETDEWEB)

Chaudhry, A. U.; Mishra, Brajendra [Colorado School of Mines, Denver (United States); Mittal, Vikas [The Petroleum Institute, Abu Dhabi (United Arab Emirates)

2016-01-15

The aim of this study was to evaluate the use of iron-nickel oxide (Fe{sub 2}O{sub 3}.NiO) nanopowder (FeNi) as an anti-corrosion pigment for a different application. The corrosion protection ability and the mechanism involved was determined using aqueous solution of FeNi prepared in a corrosive solution containing 3.5 wt.% NaCl. Anti-corrosion abilities of aqueous solution were determined using electrochemical impedance spectroscopy (EIS) on line pipe steel (API 5L X-80). The protection mechanism involved the adsorption of metallic cations on the steel surface forming a protective film. Analysis of EIS spectra revealed that corrosion inhibition occurred at low concentration, whereas higher concentration of aqueous solution produced induction behavior.

Prototype nickel component demonstration. Final report

International Nuclear Information System (INIS)

Boss, D.E.

1994-01-01

We have been developing a process to produce high-purity nickel structures from nickel carbonyl using chemical vapor deposition (CVD). The prototype demonstration effort had been separated into a number of independent tasks to allow Los Alamos National Laboratory (LANL) the greatest flexibility in tailoring the project to their needs. LANL selected three of the proposed tasks to be performed--Task 1- system modification and demonstration, Task 2-stainless steel mandrel trials, and Task 4-manufacturing study. Task 1 focused on converting the CVD system from a hot-wall to a cold-wall configuration and demonstrating the improved efficiency of the reactor type by depositing a 0.01-inch-thick nickel coating on a cylindrical substrate. Since stainless steel substrates were preferred because of their low α-emitter levels, Task 2 evaluated mandrel configurations which would allow removal of the nickel tube from the substrate. The manufacturing study was performed to develop strategies and system designs for manufacturing large quantities of the components needed for the Sudbury Nuetrino Observatory (SNO) program. Each of these tasks was successfully completed. During these efforts, BIRL successfully produced short lengths of 2-inch-diameter tubing and 6-inch-wide foil with levels of α-radiation emitting contaminants lower than either conventional nickel alloys or electroplated materials. We have produced both the tubing and foil using hot-substrate, cold-wall reactors and clearly demonstrated the advantages of higher precursor efficiency and deposition rate associated with this configuration. We also demonstrated a novel mandrel design which allowed easy removal of the nickel tubing and should dramatically simplify the production of 1.5-meter-long tubes in the production phase of the program

Canal preparation with nickel-titanium or stainless steel instruments without the risk of instrument fracture: preliminary observations

Directory of Open Access Journals (Sweden)

Ghassan Yared

2015-02-01

Full Text Available This report introduces a novel technique that allows a safe and predictable canal negotiation, creation of a glide path and canal preparation with reciprocating nickel-titanium or stainless steel engine-driven instruments in canals where the use of rotary and the newly developed reciprocating instruments is contraindicated. In this novel technique, the instruments are used in reciprocating motion with very small angles. Hand files are not used regardless of the complexity of the canal anatomy. It also allows achieving predictable results in canal negotiation and glide path creation in challenging canals without the risk of instrument fracture.

46 CFR 56.60-5 - Steel (High temperature applications).

Science.gov (United States)

2010-10-01

....A.) Upon prolonged exposure to temperatures above 775 °F (412 °C), the carbide phase of plain carbon steel, plain nickel-alloy steel, carbon-manganese-alloy steel, manganese-vanadium-alloy steel, and carbon-silicon steel may convert to graphite. (b) (Reproduces 124.2.B.) Upon prolonged exposure to...

Effect of Cryogenic Treatment on Sensitization of 304 Stainless Steel in TIG Welding

Science.gov (United States)

Singh, Rupinder; Slathia, Ravinder Singh

2016-04-01

Stainless steel (SS) is sensitized by a thermal treatment in the range of 400-850 °C and inter-granular attack would occur upon subsequent exposure to certain media. In many practical situations, such as welding, sensitization is best studied by continuous cooling through the sensitizing temperature range wherein the variables are the peak temperature reached and the cooling rate in contrast to temperature and time of the isothermal hold which has been the customary practice. There are also various methods of controlling the inter-granular corrosion viz. lowering the carbon content, adding stabilizers and applying solution heat treatment but all these methods are either costly or difficult to apply. This study is focussed on the effect of cryogenically treated tungsten electrode of TIG welding on the sensitization behaviour of 304SS by taking into consideration the weld properties (like: hardness, tensile strength, percentage elongation and micro-structure). The parameters of significance are current, pulse frequency and gas flow rate. Further the study suggested that the results of non cryo treated electrode were better than the treated one on sensitization of welded joints during TIG welding within the range of selected parameters.

Nickel and Copper-Free Sintered Structural Steels Containing Mn, Cr, Si, and Mo Developed for High Performance Applications

Directory of Open Access Journals (Sweden)

Cias A.

2017-03-01

Full Text Available In an attempt to study the sinterability of potential high-strength nickel-free sintered structural steels containing Mn, Cr, Si and Mo compacts were prepared based on sponge and water atomised iron powders and on Astaloy prealloyed powders. To these were admixed ferromanganese, ferroslicon, and graphite. The samples were sintered at temperatures 1120 and 1250°C in laboratory tube furnaces in hydrogen, hydrogen-nitrogen atmospheres with dew points better than -60°C or in nitrogen in a semiclosed container in a local microatmosphere. After sintering the samples were slowly cooled or sinterhardened. Generally resultant microstructures were inhomogeneous, consisted of pearlite/ bainite/martensite, but were characterised by an absence of oxide networks. Sintering studies performed over a range of compositions have shown that superior strength, ranging beyond 900 MPa, along with reasonable tensile elongation, can be achieved with these new steels.

Experimental investigations on cryogenic cooling by liquid nitrogen in the end milling of hardened steel

Science.gov (United States)

Ravi, S.; Pradeep Kumar, M.

2011-09-01

Milling of hardened steel generates excessive heat during the chip formation process, which increases the temperature of cutting tool and accelerates tool wear. Application of conventional cutting fluid in milling process may not effectively control the heat generation also it has inherent health and environmental problems. To minimize health hazard and environmental problems caused by using conventional cutting fluid, a cryogenic cooling set up is developed to cool tool-chip interface using liquid nitrogen (LN 2). This paper presents results on the effect of LN 2 as a coolant on machinability of hardened AISI H13 tool steel for varying cutting speed in the range of 75-125 m/min during end milling with PVD TiAlN coated carbide inserts at a constant feed rate. The results show that machining with LN 2 lowers cutting temperature, tool flank wear, surface roughness and cutting forces as compared with dry and wet machining. With LN 2 cooling, it has been found that the cutting temperature was reduced by 57-60% and 37-42%; the tool flank wear was reduced by 29-34% and 10-12%; the surface roughness was decreased by 33-40% and 25-29% compared to dry and wet machining. The cutting forces also decreased moderately compared to dry and wet machining. This can be attributed to the fact that LN 2 machining provides better cooling and lubrication through substantial reduction in the cutting zone temperature.

Corrosion behaviour of high chromium ferritic stainless steels

International Nuclear Information System (INIS)

Kiesheyer, H.; Lennartz, G.; Brandis, H.

1976-01-01

Ferritic steels developed for seawater desalination and containing 20 to 28% chromium, up to 5% Mo and additions of nickel and copper have been tested with respect to their corrosion behaviour, in particular in chloride containing media. The materials in the sensibilized state were tested for intercrystalline corrosion susceptibility in the Strauss-, Streicher-, nitric acid hydrofluoric acid- and Huey-Tests. No intercrystalline corrosion was encountered in the case of the steels with 28% Cr and 2% Mo. The resistance to pitting was assessed on the basis of rupture potentials determined by potentiokinetic tests. The resistance of the steels with 20% Cr and 5% Mo or 28% Cr and 2% Mo is superior to that of the molybdenum containing austenitic types. Addition of nickel yields a significant increase in crevice corrosion resistance; the same applies to resistance in sulfuric acid. In boiling seawater all the materials tested are resistant to stress corrosion cracking. No sign of any type of corrosion was found on nickel containing steels after about 6,000 hours exposure to boiling 50% seawater brine even under salt deposits. (orig.) [de

Accelerated corrosion of stainless steel in thiocyanate-containing solutions

Energy Technology Data Exchange (ETDEWEB)

Pistorius, P Chris; Li, Wen

2012-09-19

It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

Exploring the Molecular Mechanisms of Nickel-Induced Genotoxicity and Carcinogenicity: A Literature Review

OpenAIRE

Cameron, Keyuna S.; Buchner, Virginia; Tchounwou, Paul B.

2011-01-01

Nickel, a naturally occurring element that exists in various mineral forms, is mainly found in soil and sediment, and its mobilization is influenced by the physicochemical properties of the soil. Industrial sources of nickel include metallurgical processes such as electroplating, alloy production, stainless steel, and nickel-cadmium batteries. Nickel industries, oil- and coal-burning power plants, and trash incinerators have been implicated in its release into the environment. In humans, nick...

A Cryogenic Infrared Calibration Target

Science.gov (United States)

Wollack, E. J.; Kinzer, R. E., Jr.; Rinehart, S. A.

2014-01-01

A compact cryogenic calibration target is presented that has a peak diffuse reflectance, R target. The resulting target assembly is lightweight, has a low-geometric profile, and has survived repeated thermal cycling from room temperature to approx.4 K. Basic design considerations, governing equations, and test data for realizing the structure described are provided. The optical properties of selected absorptive materials-Acktar Fractal Black, Aeroglaze Z306, and Stycast 2850 FT epoxy loaded with stainless steel powder-are characterized and presented

Nickel and its alloys as perspective materials for intermediate temperature steam electrolysers operating on proton conducting solid acids as electrolyte

DEFF Research Database (Denmark)

Nikiforov, Aleksey; Petrushina, Irina; Jensen, Jens Oluf

2012-01-01

Several stainless steels, nickel-based alloys, Ta-coated stainless steel, niobium, nickel, platinum and gold were evaluated as possible materials for use in the intermediate temperature water electrolysers. The corrosion resistance was measured in molten KH2PO4 as simulated conditions corresponding...

Evaluation of Joint Performance on High Nitrogen Stainless Steel Which is Expected to Have Higher Allergy Resistance

Science.gov (United States)

Nakano, Kouichi

Austenitic stainless steel, which includes nickel for stabilizing austenitic structure, is used for various purposes, for example, for structural material, corrosion-resistant material, biomaterial etc. Nickel is set as one of the rare metals and economizing on nickel as the natural resources is required. On the other hand, nickel is one of the metals that cause metallic allergy frequently. Therefore, high nitrogen stainless steel, where nitrogen stabilizes austenitic structure instead of nickel, has been developed in Japan and some of the foreign countries for the above reason. When high nitrogen stainless steel is fused and bonded, dissolved nitrogen is released to the atmospheric area, and some of the material properties will change. In this study, we bonded high nitrogen stainless steel by stud welding process, which is able to bond at short time, and we evaluate joint performance. We have got some interesting results from the other tests and examinations.

Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

Directory of Open Access Journals (Sweden)

A. Verma

2010-06-01

Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

Tribological properties of polymers PI, PTFE and PEEK at cryogenic temperature in vacuum

Science.gov (United States)

Wang, Qihua; Zheng, Fei; Wang, Tingmei

2016-04-01

The effects of temperature, sliding speed and load on the tribological properties of polyimide (PI), polytetrafluoroethylene (PTFE) and polyetheretherketone (PEEK) at cryogenic temperature in vacuum were investigated using a ball-on-disk tribometer. At cryogenic temperature, polymers show higher hardness which results in decreasing contact area between the friction pairs. Moreover, the real surface area in contact between steel ball and polymer disk determines the friction coefficient instead of the formation and adhesion of the transfer film. Thus, the friction coefficients at cryogenic temperatures are lower than at room temperature. On the other hand, wear rates of the three polymers decrease as temperature decreases since molecular mobility and migration are limited at cryogenic temperatures. For the visco-elasticity of PI, PTFE and PEEK, the friction coefficients fall as the load increases.

Dissolution mechanism of austenitic stainless steels in lead-bismuth eutectic at 500 deg. C

International Nuclear Information System (INIS)

Roy, M.

2012-01-01

In the framework of the future nuclear power plants studies, lead-bismuth eutectic (LBE) is foreseen as a coolant in the primary or the secondary circuit in three nuclear systems. The use of this liquid alloy induces corrosion issues for structural steels. In liquid lead alloys, steels can undergo two corrosion phenomena: dissolution or oxidation depending on the temperature and the dissolved oxygen content in LBE. The goal of this study is to identify the dissolution mechanisms of austenitic steels in LBE at 500 deg. C. Four Fe-Cr-Ni model austenitic steels, the 316L steel and five other industrial steels were corroded in LBE up to, respectively, 3000, 6000 and 200 h. The dissolution mechanism is identical for all steels: it starts by a preferential dissolution of chromium and nickel. This dissolution leads to the formation of a ferritic corrosion layer penetrated by LBE and containing between 5 and 10 at% of chromium and almost no nickel. This study demonstrates that dissolutions of nickel and chromium are linked. Otherwise, the corrosion kinetics is linear whatever the tested austenitic steel. The controlling steps of the austenitic steels' corrosion rates have been identified. Natural convection in the LBE bath leads to the formation of a diffusion boundary layer at the steel surface. Chromium diffusion in this diffusion boundary layer seems to control the corrosion rates of the model and industrial austenitic steels except the 316L steel. Indeed, the corrosion rate of the 316L steel is controlled by an interfacial reaction which is either the simultaneous dissolution of nickel and chromium in Ni, Cr compounds or the nickel and chromium dissolution catalyzed by the dissolved oxygen in LBE. This study has permitted to highlight the major role of chromium on the corrosion mechanisms and the corrosion rates of austenitic steels: the corrosion rate increases when chromium activity increases. Finally, the impact of the dissolved oxygen and the minor alloying

Nickel titanium springs versus stainless steel springs: A randomized clinical trial of two methods of space closure.

Science.gov (United States)

Norman, Noraina Hafizan; Worthington, Helen; Chadwick, Stephen Mark

2016-09-01

To compare the clinical performance of nickel titanium (NiTi) versus stainless steel (SS) springs during orthodontic space closure. Two-centre parallel group randomized clinical trial. Orthodontic Department University of Manchester Dental Hospital and Orthodontic Department Countess of Chester Hospital, United Kingdom. Forty orthodontic patients requiring fixed appliance treatment were enrolled, each being randomly allocated into either NiTi (n = 19) or SS groups (n = 21). Study models were constructed at the start of the space closure phase (T0) and following the completion of space closure (T1). The rate of space closure achieved for each patient was calculated by taking an average measurement from the tip of the canine to the mesiobuccal groove on the first permanent molar of each quadrant. The study was terminated early due to time constraints. Only 30 patients completed, 15 in each study group. There was no statistically significant difference between the amounts of space closed (mean difference 0.17 mm (95%CI -0.99 to 1.34; P = 0.76)). The mean rate of space closure for NiTi coil springs was 0.58 mm/4 weeks (SD 0.24) and 0.85 mm/4 weeks (SD 0.36) for the stainless steel springs. There was a statistically significant difference between the two groups (P = 0.024), in favour of the stainless steel springs, when the mean values per patient were compared. Our study shows that stainless steel springs are clinically effective; these springs produce as much space closure as their more expensive rivals, the NiTi springs.

Effect of heat treatment and plastic deformation on the structure and the mechanical properties of nitrogen-bearing 04N9Kh2A steel

Science.gov (United States)

Blinov, V. M.; Bannykh, O. A.; Lukin, E. I.; Kostina, M. V.; Blinov, E. V.

2014-11-01

The effect of the conditions of heat treatment and plastic deformation on the structure and the mechanical properties of low-carbon martensitic nickel steel (9 wt % Ni) with an overequilibrium nitrogen content is studied. The limiting strain to failure of 04N9Kh2A steel is found to be 40% at a rolling temperature of 20°C and 80% at a rolling temperature of 900°C. Significant strengthening of the steel (σ0.2 = 1089 MPa) is obtained after rolling at a reduction of 40% at 20°C. The start and final temperatures of the α → γ transformation on heating and those of the γ → α transformation on cooling are determined by dilatometry. The specific features of the formation of the steel structure have been revealed as functions of the annealing and tempering temperatures. Electron-microscopic studies show that, after quenching from 850°C and tempering at 600°C for 1 h, the structure contains packet martensite with thin interlayers of retained austenite between martensite crystals. The strength of the nitrogen-bearing 04N9Kh2A steel after quenching from 850 and 900°C, cooling in water, and subsequent tempering at 500°C for 1 h is significantly higher than that of carboncontaining 0H9 steel used in cryogenic engineering.

Comparative evaluation of nickel discharge from brackets in artificial saliva at different time intervals.

Science.gov (United States)

Jithesh, C; Venkataramana, V; Penumatsa, Narendravarma; Reddy, S N; Poornima, K Y; Rajasigamani, K

2015-08-01

To determine and compare the potential difference of nickel release from three different orthodontic brackets, in different artificial pH, in different time intervals. Twenty-seven samples of three different orthodontic brackets were selected and grouped as 1, 2, and 3. Each group was divided into three subgroups depending on the type of orthodontic brackets, salivary pH and the time interval. The Nickel release from each subgroup were analyzed by using inductively coupled plasma-Atomic Emission Spectrophotometer (Perkin Elmer, Optima 2100 DV, USA) model. Quantitative analysis of nickel was performed three times, and the mean value was used as result. ANOVA (F-test) was used to test the significant difference among the groups at 0.05 level of significance (P brackets have the highest at all 4.2 pH except in 120 h. The study result shows that the nickel release from the recycled stainless steel brackets is highest. Metal slot ceramic bracket release significantly less nickel. So, recycled stainless steel brackets should not be used for nickel allergic patients. Metal slot ceramic brackets are advisable.

Discontinuous precipitation in a nickel-free high nitrogen austenitic stainless steel on solution nitriding

Science.gov (United States)

Mohammadzadeh, Roghayeh; Akbari, Alireza; Grumsen, Flemming B.; Somers, Marcel A. J.

2017-10-01

Chromium-rich nitride precipitates in production of nickel-free austenitic stainless steel plates via pressurised solution nitriding of Fe-22.7Cr-2.4Mo ferritic stainless steel at 1473 K (1200 °C) under a nitrogen gas atmosphere was investigated. The microstructure, chemical and phase composition, morphology and crystallographic orientation between the resulted austenite and precipitates were investigated using optical microscopy, X-ray Diffraction (XRD), Scanning and Transmission Electron Microscopy (TEM) and Electron Back Scatter Diffraction (EBSD). On prolonged nitriding, Chromium-rich nitride precipitates were formed firstly close to the surface and later throughout the sample with austenitic structure. Chromium-rich nitride precipitates with a rod or strip-like morphology was developed by a discontinuous cellular precipitation mechanism. STEM-EDS analysis demonstrated partitioning of metallic elements between austenite and nitrides, with chromium contents of about 80 wt.% in the precipitates. XRD analysis indicated that the Chromium-rich nitride precipitates are hexagonal (Cr, Mo)2N. Based on the TEM studies, (Cr, Mo)2N precipitates presented a (1 1 1)γ//(0 0 2)(Cr, Mo)2N, ?γ//?(Cr, Mo)2N orientation relationship with respect to the austenite matrix. EBSD studies revealed that the austenite in the regions that have transformed into austenite and (Cr, Mo)2N have no orientation relation to the untransformed austenite.

Soft tissue response to a new austenitic stainless steel with a negligible nickel content.

Science.gov (United States)

Tschon, M; Fini, M; Giavaresi, G; Borsari, V; Lenger, H; Bernauer, J; Chiesa, R; Cigada, A; Chiusoli, L; Giardino, R

2005-10-01

This study evaluates the soft tissue response to a new austenitic stainless steel with a low nickel content (P558) in comparison with a conventional stainless steel (SSt)and a titanium alloy (Ti6Al4V). Previous findings showed its in vitro biocompatibility by culturing P558 with healthy and osteoporotic osteoblasts and its in vivo effectiveness as bone implant material. Regarding its use as a material in osteosynthesis,P558 biocompatibility when implanted in soft tissues, as subcutis and muscle, was assessed. Disks and rods of these metals were implanted in rat subcutis and in rabbit muscle, respectively. Four and twelve weeks post surgery implants with surrounding tissue were retrieved for histologic and histomorphometric analysis: fibrous capsule thickness and new vessel formation were measured. Around all implanted materials, light microscopy highlighted a reactive and fibrous capsule formation coupled with ongoing neoangiogenesis both in rats and in rabbits. Histomorphometric measurements revealed a stronger inflammatory response,in terms of capsule thickness,surrounding SSt implants (9.8% Ni content) both in rat subcutis and in rabbit muscle independently of shape and site of implantation. A progressive decrease in capsule thickness around P558 (implantation. However,in the light of the previous and present studies, P558 is a good material, instead of titanium alloys, in orthopedic research.

Corrosion behaviour of austenitic stainless steel, nickel-base alloy and its weldments in aqueous LiBr solutions

Energy Technology Data Exchange (ETDEWEB)

Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia Anton, J.; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear. E.T.S.I.Industriales, Universidad Politecnica de Valencia, P.O. Box 22012 E-46071 Valencia (Spain)

2004-07-01

With the advances in materials production new alloys have been developed, such as High- Alloy Austenitic Stainless Steels and Nickel-base alloys, with high corrosion resistance. These new alloys are finding applications in Lithium Bromide absorption refrigeration systems, because LiBr is a corrosive medium which can cause serious corrosion problems, in spite of its favourable properties as absorbent. The objective of the present work was to study the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, a Nickel-base alloy (UNS N06059) used as its corresponding filler metal, and the weld metal obtained by the Gas Tungsten Arc Welding (GTAW) procedure. The materials have been tested in different LiBr solutions (400 g/l, 700 g/l, 850 g/l and a commercial 850 g/l LiBr heavy brine containing Lithium Chromate as corrosion inhibitor), at 25 deg. C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the general electrochemical behaviour of the materials. The polarization curves of all the alloys tested were typical of passivable materials. Pitting corrosion susceptibility has been evaluated by means of cyclic potentiodynamic curves, which provide parameters to analyse re-passivation properties. The galvanic corrosion generated by the electrical contact between the welded and the base material has been estimated from the polarization diagrams according to the Mixed Potential Method. Samples have been etched to study the microstructure by Scanning Electron Microscopy (SEM). The results demonstrate that the pitting resistance of all these materials increases as the LiBr concentration decreases. In general, the presence of chromate tended to shift the pitting potential to more positive values than those obtained in the 850 g/l LiBr solution. (authors)

Effect of welding structure and δ-ferrite on fatigue properties for TIG welded austenitic stainless steels at cryogenic temperatures

Science.gov (United States)

Yuri, Tetsumi; Ogata, Toshio; Saito, Masahiro; Hirayama, Yoshiaki

2000-04-01

High-cycle and low-cycle fatigue properties of base and weld metals for SUS304L and SUS316L and the effects of welding structure and δ-ferrite on fatigue properties were investigated at cryogenic temperatures in order to evaluate the long-life reliability of the structural materials to be used in liquid hydrogen supertankers and storage tanks and to develop a welding process for these applications. The S-N curves of the base and weld metals shifted towards higher levels, i.e., the longer life side, with decreasing test temperatures. High-cycle fatigue tests demonstrated the ratios of fatigue strength at 10 6 cycles to tensile strength of the weld metals to be 0.35-0.7, falling below those of base metals with decreasing test temperatures. Fatigue crack initiation sites in SUS304L weld metals were mostly at blowholes with diameters of 200-700 μm, and those of SUS316L weld metals were at weld pass interface boundaries. Low-cycle fatigue tests revealed the fatigue lives of the weld metals to be somewhat lower than those of the base metals. Although δ-ferrite reduces the toughness of austenitic stainless steels at cryogenic temperatures, the effects of δ-ferrite on high-cycle and low-cycle fatigue properties are not clear or significant.

Cryogenic properties of austenitic stainless steels for superconducting magnet

International Nuclear Information System (INIS)

Nohara, K.; Kato, T.; Ono, Y.; Sasaki, T.; Suzuki, S.

1983-01-01

The present study examines the magnetic and mechanical properties of a variety of austenitic stainless steels and high maganese steel which are candidate materials for the superconducting magnet attached to high energy particle accelerators. The effect of a specified heat treatment for the precipitation of intermetallic compound Nb3Sn to be used as superconductor on ductility and toughness are especially examined. It is found that nitrogen-strengthened austenitic stainless steels have high strength and good ductility and toughness, but that these are destroyed by precipitation treatment. The poor ductility and toughness after precipitation are caused by a weakening of the grain boundaries due to the agglomerated chromium carbide percipitates. The addition of vanadium suppresses this effect by refining the grain. Austenitic steels are found to have low magnetic permeabilities and Neel temperatures, and show serrated flow in traction test due to strained martensitic transformation. High manganese steel has extremely low permeability, a Neel temperature about room temperature, and has a serrated flow in traction test due to adiabatic deformation at liquid helium temperature

Structural features and properties of the laser-deposited nickel alloy layer on a KhV4F tool steel after heat treatment

Science.gov (United States)

Shcherbakov, V. S.; Dikova, Ts. D.; Stavrev, D. S.

2017-07-01

The study and application of the materials that are stable in the temperature range up to 1000°C are necessary to repair forming dies operating in this range. Nickel-based alloys can be used for this purpose. The structural state of a nickel alloy layer deposited onto a KhV4F tool steel and then heat treated is investigated. KhV4F tool steel (RF GOST) samples are subjected to laser deposition using a pulsed Nd:YAG laser. A nickel-based material (0.02C-73.8Ni-2.5Nb-19.5Cr-1.9Fe-2.8Mn) is employed for laser deposition. After laser deposition, the samples are subjected to heat treatment at 400°C for 5 h, 600°C for 1 h, 800°C for 1 h, and 1000°C for 1 h. The microstructure, the phase composition, and the microhardness of the deposited layer are studied. The structure of the initial deposited layer has relatively large grains (20-40 μm in size). The morphology is characterized by a cellular-dendritic structure in the transition zone. The following two structural constituents with a characteristic dendritic structure are revealed: a supersaturated nickel-based γ solid solution and a chromium-based bcc α solid solution. In the initial state and after heat treatment, the hardness of the deposited material (210-240 HV 0.1) is lower than the hardness of the base material (400-440 HV 0.1). Only after heat treatment at 600°C for 1 h, the hardness increases to 240-250 HV0.1. Structure heredity in the form of a dendritic morphology is observed at temperatures of 400, 600, and 800°C. The following sharp change in the structural state is detected upon heat treatment at 1000°C for 1 h: the dendritic morphology changes into a typical α + γ crystalline structure. The hardness of the base material decreases significantly to 160-180 HV 0.1. The low hardness of the deposited layer implies the use of the layer material in limited volume to repair the forming surfaces of dies and molds for die casting. However, the high ductility of the deposited layer of the nickel

A compact and low cost laser induced breakdown spectroscopic system: Application for simultaneous determination of chromium and nickel in steel using multivariate calibration

Energy Technology Data Exchange (ETDEWEB)

Barbieri Gonzaga, Fabiano [Chemical Metrology Division, National Institute of Metrology, Quality and Technology, Av. N. S. das Gracas, 50, Xerem, 25250-020, Duque de Caxias, RJ (Brazil); Pasquini, Celio, E-mail: pasquini@iqm.unicamp.br [Institute of Chemistry, State University of Campinas, POB 6154, 13083-970, Campinas, SP (Brazil)

2012-03-15

This work describes a compact and low cost analyzer for laser induced breakdown spectroscopy (LIBS) based on a diode pumped passively Q-switched Nd:LSB microchip laser and a conventional Czerny-Turner spectrograph (spectral range from about 250 to 390 nm) containing a non-intensified, non-gated and non-cooled 1024 pixel linear sensor array. The new LIBS instrument was applied for analyzing steel samples containing chromium and nickel in the concentration range from about 5 to 26% w/w (certified reference materials), integrating the emitted radiation for 40 s under continuous application of laser pulses at 2 kHz for each acquired spectrum (integration of about 80,000 plasmas). The emission data from about 356 to 362 nm and 340 to 354 nm were employed for the construction of two Partial Least Squares (PLS) calibration models for determination of chromium and nickel, respectively. The average relative errors of prediction of chromium and nickel concentrations were 3.7 and 6.7%, respectively, which are similar to or lower than those obtained using higher cost LIBS analyzers. The results have shown that multivariate calibration can help to overcome the decreasing instrumental performance associated with the low cost equipment. - Highlights: Black-Right-Pointing-Pointer Low cost laser induced breakdown spectroscopy instrumentation. Black-Right-Pointing-Pointer Microchip laser based LIBS system. Black-Right-Pointing-Pointer Standard non-intensified, non-gated, non-cooled detector for LIBS system. Black-Right-Pointing-Pointer Improvement of results from a low cost LIBS system using multivariate calibration. Black-Right-Pointing-Pointer Cr and Ni determination in steel by a low cost LIBS system.

Selected physico-mechanical characteristics of cryogenic and ambient ground turmeric

Science.gov (United States)

Barnwal, Pradyuman; Mohite, Ashish M.; Singh, Krishna K.; Kumar, Pankaj

2014-03-01

In this communication, selected physicomechanical characteristics of ground turmeric (cv. Prabha) were investigated for cryogenic and ambient grinding conditions of turmeric at different moisture contents (4, 6, 8 and 10% w.b.). A cryogenic grinder (Model: 100 UPZ, Hosokawa Alpine, Germany) and a micro pulverizer (hammer mill) were used for cryogenic and ambient grinding, respectively. The ground turmeric was graded in three grades viz. Gr-I, Gr-II and Gr-III with a sieve shaker using BSS Nos. 40, 85 and pan, respectively. Tap densities for cryogenic and ambient ground turmeric decreased from 678.7 (Gr-I) to 546.7 kgm-3 (Gr-III) and from 642.3 (Gr-I) to 468.6 kgm-3 (Gr-III), respectively, with the moisture increase. The angle of repose for cryogenic and ambient ground turmeric increased linearly from 26.85 (Gr-I) to 34.0° (Gr-III) and from 23.10 (Gr-I) to 28.06° (Gr-III), respectively with the increase in moisture content. The static coefficient of friction was the highest on plywood surface followed by mild steel sheet and galvanized iron sheet. The cryoground samples were found better in colour. Thermal conductivity of cryo-ground samples was higher than that of ambient ground samples. These physico-mechanical characteristics of cryogenic and ambient ground turmeric will be helpful for packaging, handling, and storage.

Behaviour of nickel and nickel oxide thin films in chloride media; Comportamiento de peliculas delgadas de niquel y oxido de niquel en NaCl al 3%

Energy Technology Data Exchange (ETDEWEB)

Magana, C. R.; Angeles, M. E.; Rodriguez, F. J.

2006-07-01

The aim of this work is to study the behaviour of both: a nickel thin film deposited on steel AISI 1018 (UNS G 10180) and a superior nickel oxide electrochemically obtained on the film; with the purpose of decreasing the corrosion rate of low carbon steel immersed in a solution of NaCl 3% wt, thus efficient anti corrosive protection could be obtained. Two film deposition techniques were used, electrochemical and magnetron DC sputtering; and the protective properties of deposited films exposed to the aggressive media, were evaluated. The characterization of different films was carried out by using electrochemical techniques: polarization curves and electrochemical impedance. (Author)

Corrosion behavior of 2205 duplex stainless steel.

Science.gov (United States)

Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

1997-07-01

The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires.

Austenitic stainless steels for cryogenic service

International Nuclear Information System (INIS)

Dalder, E.N.C.; Juhas, M.C.

1985-01-01

Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K

Austenitic stainless steels for cryogenic service

Energy Technology Data Exchange (ETDEWEB)

Dalder, E.N.C.; Juhas, M.C.

1985-09-19

Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K.

Steels from materials science to structural engineering

CERN Document Server

Sha, Wei

2013-01-01

Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

Plastic strain characterization in austenitic stainless steels and nickel alloys by electron backscatter diffraction

Energy Technology Data Exchange (ETDEWEB)

Saez-Maderuelo, A., E-mail: alberto.saez@ciemat.es [CIEMAT, Av. Complutense, 22-28040 Madrid (Spain); Castro, L.; Diego, G. de [CIEMAT, Av. Complutense, 22-28040 Madrid (Spain)

2011-09-01

Stress corrosion cracking (SCC) is enhanced by cold work and causes many problems in components of the nuclear power plants. Besides, during manufacturing, installation, welding and service of the material, residual strains can be produced increasing the susceptibility to SCC. For this reason, it is important to characterize the degree of plastic strain due to dislocation accumulation in each crystal. Electron backscatter diffraction (EBSD), in conjunction with scanning electron microscope (SEM), has been a great advance in this field because it enables to estimate the plastic strain in a quick and easy way. Nevertheless, over the last few years, a lot of different mathematical expressions to estimate the plastic strain have appeared in the literature. This situation hinders the election of one of them by a novel scientist in this field. Therefore, in this paper some of the more common expressions used in the calculation of the angular misorientation have been presented and discussed in order to clarify their more important aspects. Then, using one of these expressions (average local misorientation), curves relating misorientation density with known levels of strain will be obtained for an austenitic stainless steel 304L and nickel base alloy 690, which have shown a linear behaviour that is in good agreement with results found in the literature. Finally, using curves obtained in previous steps, levels of plastic strain in a plate of nickel base alloy 600 welded with weld metal 182 were estimated between 8 and 10% for a high temperature mill annealing sample.

Plastic strain characterization in austenitic stainless steels and nickel alloys by electron backscatter diffraction

International Nuclear Information System (INIS)

Saez-Maderuelo, A.; Castro, L.; Diego, G. de

2011-01-01

Stress corrosion cracking (SCC) is enhanced by cold work and causes many problems in components of the nuclear power plants. Besides, during manufacturing, installation, welding and service of the material, residual strains can be produced increasing the susceptibility to SCC. For this reason, it is important to characterize the degree of plastic strain due to dislocation accumulation in each crystal. Electron backscatter diffraction (EBSD), in conjunction with scanning electron microscope (SEM), has been a great advance in this field because it enables to estimate the plastic strain in a quick and easy way. Nevertheless, over the last few years, a lot of different mathematical expressions to estimate the plastic strain have appeared in the literature. This situation hinders the election of one of them by a novel scientist in this field. Therefore, in this paper some of the more common expressions used in the calculation of the angular misorientation have been presented and discussed in order to clarify their more important aspects. Then, using one of these expressions (average local misorientation), curves relating misorientation density with known levels of strain will be obtained for an austenitic stainless steel 304L and nickel base alloy 690, which have shown a linear behaviour that is in good agreement with results found in the literature. Finally, using curves obtained in previous steps, levels of plastic strain in a plate of nickel base alloy 600 welded with weld metal 182 were estimated between 8 and 10% for a high temperature mill annealing sample.

Carbothermic Reduction of Nickeliferous Laterite Ores for Nickel Pig Iron Production in China: A Review

Science.gov (United States)

Rao, Mingjun; Li, Guanghui; Jiang, Tao; Luo, Jun; Zhang, Yuanbo; Fan, Xiaohui

2013-11-01

Both the consumption and production of crude stainless steel in China rank first in the world. In 2011, the nickel production in China amounted to 446 kilotons, with the proportion of electrolytic nickel and nickel pig iron (NPI) registering 41.5% and 56.5%, respectively. NPI is a low-cost feedstock for stainless steel production when used as a substitute for electrolytic nickel. The existing commercial NPI production processes such as blast furnace smelting, rotary kiln-electric furnace smelting, and Krupp-Renn (Nipon Yakin Oheyama) processes are discussed. As low-temperature (below 1300°C) reduction of nickeliferous laterite ores followed by magnetic separation could provide an alternative avenue without smelting at high temperature (~1500°C) for producing ferronickel with low cost, the fundamentals and recent developments of the low-temperature reduction of nickeliferous laterite ores are reviewed.

Effects of heat treatment influencing factors on microstructure and mechanical properties of a low-carbon martensitic stainless bearing steel

Energy Technology Data Exchange (ETDEWEB)

Li, Shaohong; Yuan, Xiaohong; Jiang, Wen; Sun, Hudai; Li, Jun [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Zhao, Kunyu, E-mail: zhaokunyu.kmust@gmail.com [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Yang, Maosheng [Department of Structural Materials, Central Iron and Steel Research Institute, Beijing 100081 (China)

2014-05-01

The effects of different heat treatment parameters and cryogenic treatment (−75 °C) on microstructural changes and mechanical properties of a low-carbon martensitic stainless bearing steel were investigated. These analyses were performed via the optical microscope (OM), transmission electron microscope (TEM) and X-ray diffraction (XRD). The obtained results showed that the execution of cryogenic treatment on quenched and tempered bearing steel increases hardness, tensile strength and decreases toughness with the increment of cryogenic treatment and tempering cycles. This paper also showed that the cryogenic cycle's treatment incorporating tempering can refine the martensite laths resulting in improvement of tensile strength. In addition, cryogenic treatment further reduces the retained austenite content but it cannot make retained austenite transform into martensite completely even tempering at high temperature.

Effects of heat treatment influencing factors on microstructure and mechanical properties of a low-carbon martensitic stainless bearing steel

International Nuclear Information System (INIS)

Li, Shaohong; Yuan, Xiaohong; Jiang, Wen; Sun, Hudai; Li, Jun; Zhao, Kunyu; Yang, Maosheng

2014-01-01

The effects of different heat treatment parameters and cryogenic treatment (−75 °C) on microstructural changes and mechanical properties of a low-carbon martensitic stainless bearing steel were investigated. These analyses were performed via the optical microscope (OM), transmission electron microscope (TEM) and X-ray diffraction (XRD). The obtained results showed that the execution of cryogenic treatment on quenched and tempered bearing steel increases hardness, tensile strength and decreases toughness with the increment of cryogenic treatment and tempering cycles. This paper also showed that the cryogenic cycle's treatment incorporating tempering can refine the martensite laths resulting in improvement of tensile strength. In addition, cryogenic treatment further reduces the retained austenite content but it cannot make retained austenite transform into martensite completely even tempering at high temperature

On the effectiveness of surface severe plastic deformation by shot peening at cryogenic temperature

Science.gov (United States)

Novelli, M.; Fundenberger, J.-J.; Bocher, P.; Grosdidier, T.

2016-12-01

The effect of cryogenic temperature (CT) on the graded microstructures obtained by severe shot peening using surface mechanical attrition treatment (SMAT) was investigated for two austenitic steels that used different mechanisms for assisting plastic deformation. For the metastable 304L steel, the depth of the hardened region increases because CT promotes the formation of strain induced martensite. Comparatively, for the 310S steel that remained austenitic, the size of the subsurface affected region decreases because of the improved strength of the material at CT but the fine twinned nanostructures results in significant top surface hardening.

The observation of helium gas bubble lattices in copper, nickel and stainless steel

International Nuclear Information System (INIS)

Johnson, P.B.; Mazey, D.J.

1978-10-01

Transmission electron microscopy is used to investigate the spatial arrangement of the small gas bubbles produced in several fcc metals by 30 keV helium ion irradiation to high dose at 300K. In what is a new result for this important class of metals it is found that the helium gas bubbles lie on a superlattice having an fcc structure with principal axes aligned with those of the metal matrix. The bubble lattice constant, asub(l), is measured for a helium fluence just below the critical dose for radiation blistering of the metal surface. Implantation rates are typically approximately 10 14 He ions cm -2 sec -1 . The values of asub(l) obtained for copper, nickel and stainless steel are given. Above the critical dose the bubble lattice is seen to survive in some blister caps as well as in the region between blisters. Bubble alignment is also observed in the case of hydrogen bubbles produced in copper by low energy proton irradiation to high fluence at 300K. (author)

Mechanical and microstructural integrity of nickel-titanium and stainless steel laser joined wires

International Nuclear Information System (INIS)

Vannod, J.; Bornert, M.; Bidaux, J.-E.; Bataillard, L.; Karimi, A.; Drezet, J.-M.; Rappaz, M.; Hessler-Wyser, A.

2011-01-01

The biomedical industry shows increasing interest in the joining of dissimilar metals, especially with the aim of developing devices that combine different mechanical and corrosive properties. As an example, nickel-titanium shape memory alloys joined to stainless steel are very promising for new invasive surgery devices, such as guidewires. A fracture mechanics study of such joined wires was carried out using in situ tensile testing and scanning electron microscopy imaging combined with chemical analysis, and revealed an unusual fracture behaviour at superelastic stress. Nanoindentation was performed to determine the mechanical properties of the welded area, which were used as an input for mechanical computation in order to understand this unexpected behaviour. Automated image correlation allowed verification of the mechanical modelling and a reduced stress-strain model is proposed to explain the special fracture mechanism. This study reveals the fact that tremendous property changes at the interface between the NiTi base wire and the weld area have more impact on the ultimate tensile strength than the chemical composition variation across the welded area.

Standard practice for determining the susceptibility of stainless steels and related Nickel-Chromium-Iron Alloys to stress-corrosion cracking in polythionic acids

CERN Document Server

American Society for Testing and Materials. Philadelphia

2010-01-01

1.1 This practice covers procedures for preparing and conducting the polythionic acid test at room temperature, 22 to 25°C (72 to 77°F), to determine the relative susceptibility of stainless steels or other related materials (nickel-chromiumiron alloys) to intergranular stress corrosion cracking. 1.2 This practice can be used to evaluate stainless steels or other materials in the “as received” condition or after being subjected to high-temperature service, 482 to 815°C (900 to 1500°F), for prolonged periods of time. 1.3 This practice can be applied to wrought products, castings, and weld metal of stainless steels or other related materials to be used in environments containing sulfur or sulfides. Other materials capable of being sensitized can also be tested in accordance with this test. 1.4 This practice may be used with a variety of stress corrosion test specimens, surface finishes, and methods of applying stress. 1.5 This standard does not purport to address all of the safety concerns, if any, ...

Photometric method to determining boron microamounts in the form of β-diketonate complex in steel and alloys bsed on nickel

International Nuclear Information System (INIS)

Ishchenko, A.V.; Stashkova, N.V.; Timoteus, Kh.R.; Fedorova, S.F.

1988-01-01

A sensitive technique of determining boron microamounts in steels and alloys based on nickel, doped with chromium, tungsten, molybdenum, titanium and vanadium is developed. After boron preextraction by β-diol chloroform solutions its determination is carried out directly in organic phase in acidic and sulfuric acids by β-diketone class reagent: 4,4'-dihydroxydibensoylmethane (I) or 4,4'-dimethoxydibenzoylmethane. Molar light-absorption coefficient for reagent I at formation of boroxalate complex is 8.48x10 4 , at of complexing in presence of sulfuric acid -10.63x10 4 , of acetic acid-17.27x10 4

Experimental research and numerical simulation on cryogenic line chill-down process

Science.gov (United States)

Jin, Lingxue; Cho, Hyokjin; Lee, Cheonkyu; Jeong, Sangkwon

2018-01-01

The empirical heat transfer correlations are suggested for the fast cool down process of the cryogenic transfer line from room temperature to cryogenic temperature. The correlations include the heat transfer coefficient (HTC) correlations for single-phase gas convection and film boiling regimes, minimum heat flux (MHF) temperature, critical heat flux (CHF) temperature and CHF. The correlations are obtained from the experimental measurements. The experiments are conducted on a 12.7 mm outer diameter (OD), 1.25 mm wall thickness and 7 m long stainless steel horizontal pipe with liquid nitrogen (LN2). The effect of the lengthwise position is verified by measuring the temperature profiles in near the inlet and the outlet of the transfer line. The newly suggested heat transfer correlations are applied to the one-dimensional homogeneous transient model to simulate the cryogenic line chill-down process, and the chill-down time and the cryogen consumption are well predicted in the mass flux range from 26.0 kg/m2 s to 73.6 kg/m2 s through the correlations.

Periodic flow hydrodynamic resistance parameters for woven screen matrices at cryogenic temperatures

Science.gov (United States)

Perrella, M. D.; Ghiaasiaan, S. M.

2017-12-01

The regenerator is a critical component in all Stirling and Pulse Tube cryocoolers. It generally consists of a microporous metallic or rare-earth filler material contained within a cylindrical shell. Accurate modelling of the hydrodynamic and thermal behaviour of different regenerator materials is crucial to the successful design of cryogenic systems. Previous investigations have used experimental measurements at steady and periodic flow conditions in conjunction with pore-level CFD analysis to determine the pertinent hydrodynamic parameters, namely the Darcy permeability and Forchheimer coefficients. Due to the difficulty associated with experimental measurement at cryogenic temperatures, past investigations were mostly performed at ambient conditions and their results are assumed to be appropriate for cryogenic temperatures. In this study, a regenerator filled with woven screen matrices such as 400 mesh T316 stainless steel were assembled and experimentally tested under periodic helium flow at cryogenic temperatures. The mass flow and pressure drop data were analysed using CFD to determine the dimensionless friction factor, Darcy Permeability and Forchheimer coefficients. These results are compared to previous investigations at ambient temperature conditions, and the relevance of room-temperature models and correlations to cryogenic temperatures is critically assessed.

Framatome technologies awarded nickel plating contract at St. Lucie

International Nuclear Information System (INIS)

Anon.

1997-01-01

Framatome Technologies is to perform nickel plating on 120 pressurizer heater sleeves at Florida Power and Light's St. Lucie unit 1 during the fall 1997 outage; replacement heaters, fabricated by Framatome, that use stainless steel for the heather sheath, will be installed. The nickel layer is deposited on the inside surface of the heater sleeves, which protects the Inconel 600 material and significantly reduces the intergranular stress-corrosion cracking, as proved in other US and European plants

Depth distribution of martensite in xenon implanted stainless steels

International Nuclear Information System (INIS)

Johansen, A.; Johnson, E.; Sarholt-Kristensen, L.; Steenstrup, S.; Hayashi, N.; Sakamoto, I.

1989-01-01

The amount of stress-induced martensite and its distribution in depth in xenon implanted austenitic stainless steel poly- and single crystals have been measured by Rutherford backscattering and channeling analysis, depth selective conversion electron Moessbauer spectroscopy, cross-sectional transmission electron microscopy and x-ray diffraction analysis. In low nickel 17/7, 304 and 316 commercial stainless steels and in 17:13 single crystals the martensitic transformation starts at the surface and develops towards greater depth with increasing xenon fluence. The implanted layer is nearly completely transformed, and the interface between martensite and austenite is rather sharp and well defined. In high nickel 310 commercial stainless steel and 15:19 and 20:19 single crystals, on the other hand, only insignificant amounts of martensite are observed. (orig.)

Cryogenic Deflashing for Rubber Products

Directory of Open Access Journals (Sweden)

Abhilash M.

2018-01-01

Full Text Available Deflashing is the process of removal of excess flashes from the rubber products. Initially deflashing was a manual operation where dozen of workers, seated at small work stations would take each part and trim the excess rubber off with scissors, knives or by grinding. Still the same method is employed in most of the rubber industry. The drawbacks of this method are demand inconsistent and repeatable quality. Work done by hand is often inconsistent. There are commercially available cryogenic deflashing machine but they are too expensive hence cost effectiveness is also a prime factor. The objective of this paper is to develop a technique, to identify the media through which the flashes can be removed easily and effectively. Based on the test results obtained from testing of five different types of media, ABCUT Steel media gave best results. The testing of the ABCUT Steel media on rubber samples like O-rings, grommet tail door, bottom bush etc. shows good results.

Effect of the Addition of Nickel Powder and Post Weld Heat Treatment on the Metallurgical and Mechanical Properties of the Welded UNS S32304 Duplex Stainless Steel

Directory of Open Access Journals (Sweden)

Ali Tahaei

Full Text Available Abstract In this research, the effect of the addition of nickel powder and the application of a post weld heat treatment (PWHT on the welding properties of the UNS S32304 lean duplex stainless steel were investigated in order to improve the microstructure and mechanical properties. Nickel powder was directly poured inside the joint gap and mixed with the filler metal during the Gas Tungsten Arc Welding (GTAW process; moreover, the solution heat treatment was performed at 1100 °C for 10 min. The joints were characterized by optical microscopy (OM and the evolution of the phase percentages in the different zones was studied by means of the image analysis technique. Tensile and hardness tests were carried out on the joints in order to evaluate the improvement of the mechanical properties. The results showed that both the addition of nickel powder during the welding process and the post weld heat treatment made it possible to improve the mechanical properties of the weld joints. PWHT had the best effect in restoring the equal percentage of ferrite and austenite compared to the addition of nickel powder.

Stress corrosion cracking of several high strength ferrous and nickel alloys

Science.gov (United States)

Nelson, E. E.

1971-01-01

The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

Design and development of graphite/epoxy feed line for use of cryogenic propulsion systems

International Nuclear Information System (INIS)

Kremer, J.S.; Kreiner, J.H.; Mosallam, A.S.

1998-01-01

The development of lightweight composite cryogenic ines is a critical technology for single-stage-to-orbit launch vehicles such as the Reusable Launch Vehicle (RLV). To achieve weight goals, a significant effort will be required to develop feed line designs that can reliably replace today's stainless steel configurations. A number of technical problems exist, including the large coefficient of thermal expansion (CTE) differential between the composite and interfacing metallic materials and the ability to seal against composite materials in a cryogenic environment. This paper reports the results of a development efforts undertaken to design, build, and test a graphite/epoxy propellant feed line to carry liquid hydrogen (-423 degree F). The design incorporates a reusable cryogenic insulation system and a secondarily bonded/co-cured splice joint

Impact behavior of 9-Cr and 12-Cr ferritic steels after low-temperature irradiation

International Nuclear Information System (INIS)

Klueh, R.L.; Vitek, J.M.; Corwin, W.R.; Alexander, D.J.

1987-01-01

Miniature Charpy impact specimens of 9Cr-1MoVNb and 12Cr-1MoVW steels and these steels with 1 and 2% Ni were irradiated in the High-Flux Isotope Reactor (HFIR) at 50 0 C to displacement damage levels of up to 9 dpa. Nickel was added to study the effect of transmutation helium. Irradiation caused an increase in the ductile-brittle transition temperature (DBTT). The 9Cr-1MoVNb steels, with and without nickel, showed a larger shift than the 12Cr-1MoVW steels, with and without nickel. The results indicated that helium also increased the DBTT. The same steels were previously irradiated at higher temperatures. From the present and past tests, the effect of irradiation temperature on the DBTT behavior can be evaluated. For the 9Cr-1MoVNb steel, there is a continuous decrease in the magnitude of the DBTT increase up to an irradiation temperature of about 400 0 C, after which the shift drops rapidly to zero at about 450 0 C. The DBTT of the 12Cr-1MoVW steel shows a maximum increase at an irradiation temperature of about 400 0 C and less of an increase at either higher or lower irradiation temperatures

Alloying effect on martensite transformation in stainless steels

International Nuclear Information System (INIS)

Gulyaev, A.P.; Shlyamnev, A.P.; Sorokina, N.A.

1975-01-01

The effect of cobalt, nickel, molybdenum on the martensite transformation kinetics in stainless steels containing 9 to 13% Cr has been studied. Cobalt in Fe-Cr base alloys decreases the temperature of the Msub(in) and Msub(fin) points without a considerable decrease of the martensite phase amount after the transformation. Nickel reduces the martensite transformation temperature range, the nickel effect being enhanced in the presence of cobalt, which is characterized by a change of the linear dependence Msub(in)=f(%Ni) for a quadratic one. Molybdenum decreases the temperature of the Msub(in) and Msub(fin) points intensively, thus, substantially increasing the residual austenite amount. In the steels investigated Ni and Co decrease, whereas Mo increases, to some extent, the temperature of the reverse a-γ-transformation. The reduction of chromium content from 13 to 9% stimulates the martensite transformation initiation, that is why, in alloys containing 9% Cr, the increase in the contents of Ni, Co., Mo with the martensite structure maintained is possible. A further alloying of steel containing 13% Cr with these elements is rather limited due to the inhibition of the martensite transformation

Preventing the embrittling by hydrogen when galvanizing high-grade steel

Energy Technology Data Exchange (ETDEWEB)

Paatsch, W.

1987-09-01

Galvanic precipitation of a double layer consisting of a dull nickel layer overlaid with a brilliant zinc layer on low-alloyed high-strength steel grades leads to the forming of zinc-nickel alloy layers during the subsequent heat treatment. According to traction tests carried out on high-strength steel grades, as well as to hydrogen permeability tests, this process prevents embrittling by hydrogen which might be caused by galvanic process sequences - and creates a diffusion block at the same time. The alloy layers have an excellent corrosion resistance and temperature stability.

Damping capacity of unstable steels on chromium-nickel-manganese base

Energy Technology Data Exchange (ETDEWEB)

Kochkin, L.I.; Rudakov, A.A. (Kirovskij Politekhnicheskij Inst. (USSR))

1982-02-01

The paper deals with results of a study on the energy scattering in OKh13N3G8, 20Kh13N3G4 and 30Kh13N3G4 unstable steels. It is shown that the development of microplastic strains most easily occurs in low-carbon steel having a two-phase structure in the initial state. The proceeding of microplastic deformations in carbon unstable steels is limited by the interstitial atom effect on the dislocation movement. It is established that in OKh13N3G8 steel the martensite ..cap alpha --> gamma..- transformation begins under the cyclic stress amplitudes below the yield point of this steel. The steels studied possess a high vibrostrength.

Mechanical characteristics of heterogeneous structures obtained by high-temperature brazing of corrosion-resistant steels with rapidly quenched non-boron nickel-based alloys

Science.gov (United States)

Kalin, B.; Penyaz, M.; Ivannikov, A.; Sevryukov, O.; Bachurina, D.; Fedotov, I.; Voennov, A.; Abramov, E.

2018-01-01

Recently, the use rapidly quenched boron-containing nickel filler metals for high temperature brazing corrosion resistance steels different classes is perspective. The use of these alloys leads to the formation of a complex heterogeneous structure in the diffusion zone that contains separations of intermediate phases such as silicides and borides. This structure negatively affects the strength characteristics of the joint, especially under dynamic loads and in corrosive environment. The use of non-boron filler metals based on the Ni-Si-Be system is proposed to eliminate this structure in the brazed seam. Widely used austenitic 12Cr18Ni10Ti and ferrite-martensitic 16Cr12MoSiWNiVNb reactor steels were selected for research and brazing was carried out. The mechanical characteristics of brazed joints were determined using uniaxial tensile and impact toughness tests, and fractography was investigated by electron microscopy.

Effect of water purity on intergranular stress corrosion cracking of stainless steel and nickel alloys in BWRs

Energy Technology Data Exchange (ETDEWEB)

Gordon, B. [Structural Integrity Associates (United States); Garcia, S. [Electric Power Research Institute (United States)

2011-07-01

Boiling water reactors (BWRs) operate with very high purity water. While even the utilization of a very low conductivity water (e.g., 0.06 {mu}S/cm) coolant cannot prevent intergranular stress corrosion cracking (IGSCC) of sensitized stainless steel and nickel alloys under oxygenated conditions, the presence of certain impurities in the coolant can dramatically increase the probability of this most insidious form of corrosion. The goal of this paper is to present the effect of effect of only a few ionic impurities plus zinc on the IGSCC propensities of BWR stainless steel piping and reactor internals under both oxygenated, i.e., normal water chemistry (NWC) and deoxygenated, i.e., hydrogen water chemistry (HWC) conditions. More specifically, of the numerous impurities identified in the BWR coolant (e.g., lithium, sodium, potassium, silica, borate, chromate, phosphate, sulphate, chloride, nitrate, cuprous, cupric, ferrous, etc.) only strong acid anions sulfate and chloride that are stable in the highly reducing crack tip environment rather than the bulk water conductivity will be discussed in detail. Nitrate will be briefly discussed as representing a species that is not thermodynamically stable in the crack while the effects of zinc is discussed as a deliberate additive to the BWR environment. (authors)

Damping capacity of unstable steels on chromium-nickel-manganese base

International Nuclear Information System (INIS)

Kochkin, L.I.; Rudakov, A.A.

1982-01-01

The paper deals with results of a study on the energy scattering in OKh13N3G8, 20Kh13N3G4 and 30Kh13N3G4 unstable steels. It is shown that the development of microplastic strains most easily occurs in low-carbon steel having a two-phase structure in the initial state. The proceeding of microplastic deformations in carbon unstable steels is limited by the interstitial atom effect on the dislocation movement. It is established that in OKh13N3G8 steel the martensite α→γ- transformation begins under the cyclic stress amplitudes below the yield point of this steel. The steels studied possess a high vibrostrength [ru

Studies of structural material degassing in cryogenic vacuum technique

International Nuclear Information System (INIS)

Koshmarov, Yu.A.; Kupriyanov, V.I.; Ivanov, A.E.; Chubarov, E.V.; Dryamov, V.A.

1976-01-01

The choice and design of cryogenic vacuum pumping equipment require a reliable knowledge of qualitative and quantitative gassing parameters characteristic of the structural materials now in use. The gassing study has been made on the plates of stainless steel, copper and aluminium at a pressure of 1.33 (10 -3 -10 -5 ) Pa (10 -5 -10 -7 mm Hg) at room temperature and degassing duration up to 50 hours. An approximate method is proposed for the determination of the diffusion coefficients initial concentration of dissolved in metals gases, and gaseous exchange coefficient for various components of the gas dissolved in steel copper and aluminium alloys. The data obtained permit the designing of pumping equipment for various vacuum systems

49 CFR 179.500 - Specification DOT-107A * * * * seamless steel tank car tanks.

Science.gov (United States)

2010-10-01

... car tanks. 179.500 Section 179.500 Transportation Other Regulations Relating to Transportation... REGULATIONS SPECIFICATIONS FOR TANK CARS Specification for Cryogenic Liquid Tank Car Tanks and Seamless Steel Tanks (Classes DOT-113 and 107A) § 179.500 Specification DOT-107A * * * * seamless steel tank car tanks. ...

Electrodeposition of zinc-nickel alloy from fluoborate baths - as a substitute for electrogalvanising

Energy Technology Data Exchange (ETDEWEB)

Ramesh Bapu, G.N.K.; Ayyapparaju, J.; Devaraj, G.

Use of fluoborate electroytes have been investigated for depositing a suitable composition of zinc-nickel alloy on mild steel for better corrosion protection. In the present investigation, the plating and bath conditions have been optimized so that zinc-nickel alloy coating from fluoborate solutions find applications for plating wires as well as other articles advantageously in the place of zinc coatings.

Precipitate evolution in low-nickel austenitic stainless steels during neutron irradiation at very low dose rates

International Nuclear Information System (INIS)

Isobe, Y.; Sagisaka, M.; Garner, F.; Okita, T.

2007-01-01

Full text of publication follows: Not all components of a fusion reactor will be subjected to high atomic displacement rates. Some components outside the plasma containment may experience relatively low displacement rates but data generated under long-term irradiation at low dpa rates is hard to obtain. In another study the neutron-induced microstructural evolution in response to long term irradiation at very low dose rates was studied for a Russian low-nickel austenitic stainless steel that is analogous to AISI 304. The irradiated samples were obtained from an out-of-core anti-crush support column for the BN-600 fast reactor with doses ranging from 1.5 to 22 dpa generated at 3x10 -9 to 4x10 -8 dpa/s. The irradiation temperatures were in a very narrow range of 370-375 deg. C. Microstructural observation showed that in addition to voids and dislocations, an unexpectedly high density of small carbide precipitates was formed that are not usually observed at higher dpa rates in this temperature range. These results required us to ask if such unexpected precipitation was anomalous or was a general feature of low-flux, long-term irradiation. It is shown in this paper that a similar behavior was observed in a western stainless steel, namely AISI 304 stainless steel, irradiated at similar temperatures and dpa rates in the EBR-II fast reactor, indicating that irradiation at low dpa rates for many years leads to a different precipitate microstructure and therefore different associated changes in matrix composition than are generated at higher dpa rates. One consequence of this precipitation is a reduced lattice parameter of the alloy matrix, leading to densification that increases in strength with increasing temperature and dose. A. non-destructive method to evaluate these precipitates is under development and is also discussed in this paper. (authors)

Cryogenics

International Nuclear Information System (INIS)

Fradkov, A.B.

1991-01-01

The application of cryogenics in various areas of science and technology is related in a popular way. Utilization of cryogenics in the following production processes is described: separation of air, gas mixtures; production of helium; separation of hydrogen isotopes; production of deuterium. Applications of cryogenics in refrigerating engineering, superconductivity and high-energy physics, controlled thermonuclear fusion, superconducting electric motors and electric energy storages are considered

Cryogenics a textbook

CERN Document Server

Thipse, S S

2013-01-01

A Textbook covers lucidly various cryogenic applications including cryogenic engines and space and electronic applications. Importance of cryogenic engines in space propulsion, complete thermodynamic analysis of cryogenic systems with special emphasis on cryogenic cycles, Dewar vessels used to store cryogenic fluids and their applications in various industries have also been discussed in detail. Explanation of Superconductivity and its applications with a description of various Cryocoolers used in industry has also been provided with extensive details. Further technical information on cryogens has been specified alongwith the vacuum technology which has been sufficiently described with examples. Science of Cryonics has been elaborated and all aspects of technology related to functioning of cryogenic plants and their construction including valves, pipes has been incorporated in this book.

Laboratory procedure for sizing and electroless nickel plating assembled steel bearings

International Nuclear Information System (INIS)

Wright, R.R.; Petit, G.S.

1976-01-01

The bearing is placed in a holder and degreased in methyl chloroform. The entire bearing is etched in hydrochloric acid and sized in an ammonium bifluoride-hydrogen peroxide solution (NH 4 F.HF--H 2 O 2 ). The bearing is removed from the holder, activated in hydrochloric acid and plated with 0.001 in. of nickel in a plating tumbler immersed in a heated electroless nickel plating bath. The bearing is water-rinsed and air-dried

Corrosion resistance of chromium-nickel steel containing rare earths

International Nuclear Information System (INIS)

Asatiani, G.N.; Mandzhgaladze, S.N.; Tavadze, L.F.; Chuvatina, S.N.; Saginadze, D.I.

1983-01-01

Effect of additional out-of-furnace treatment with complex alloy (foundry alloy) calcite-silicon-magnesium-rare earth metal on corrosion resistance of the 03Kh18N20M3D3C3B steel has been studied. It is shown that introduction of low additions of rare earths improves its corrosion resistance improves its corrosion resistance in agressive media (in 70% - sulfuric acid) in the range of transition from active to passive state. Effect of additional introduction of rare earth metals is not considerable, if potential of steel corrosion is in the range of stable passive state (32% - sulfuric acid). Additional out-of-furnace treatment with complex foundry alloy, containing rare earth metals, provides a possibility to use a steel with a lower content of Cr, Ni, Mo, than in conventional acid-resistant steels in highly agressive media

Electrochemical and surface characterization of a nickel-titanium alloy

NARCIS (Netherlands)

Wever, Dirk; Veldhuizen, AG; de Vries, J; Busscher, HJ; Uges, DRA; van Horn, James

1998-01-01

For clinical implantation purposes of shape memory metals the nearly equiatomic nickel-titanium (NiTi) alloy is generally used. In this study, the corrosion properties and surface characteristics of this alloy were investigated and compared with two reference controls, AISI 316 LVM stainless steel

Fracture-tough, corrosion-resistant bearing steels

Science.gov (United States)

Olson, Gregory B.

1990-01-01

The fundamental principles allowing design of stainless bearing steels with enhanced toughness and stress corrosion resistance has involved both investigation of basic phenomena in model alloys and evaluation of a prototype bearing steel based on a conceptual design exercise. Progress in model studies has included a scanning Auger microprobe (SAM) study of the kinetics of interfacial segregation of embrittling impurities which compete with the kinetics of alloy carbide precipitation in secondary hardening steels. These results can define minimum allowable carbide precipitation rates and/or maximum allowable free impurity contents in these ultrahigh strength steels. Characterization of the prototype bearing steel designed to combine precipitated austenite transformation toughening with secondary hardening shows good agreement between predicted and observed solution treatment response including the nature of the high temperature carbides. An approximate equilibrium constraint applied in the preliminary design calculations to maintain a high martensitic temperature proved inadequate, and the solution treated alloy remained fully austenitic down to liquid nitrogen temperature rather than transforming above 200 C. The alloy can be martensitically transformed by cryogenic deformation, and material so processed will be studied further to test predicted carbide and austenite precipitation behavior. A mechanistically-based martensitic kinetic model was developed and parameters are being evaluated from available kinetic data to allow precise control of martensitic temperatures of high alloy steels in future designs. Preliminary calculations incorporating the prototype stability results suggest that the transformation-toughened secondary-hardening martensitic-stainless design concept is still viable, but may require lowering Cr content to 9 wt. pct. and adding 0.5 to 1.0 wt. pct. Al. An alternative design approach based on strain-induced martensitic transformation during

An Industrial Perspective on Environmentally Assisted Cracking of Some Commercially Used Carbon Steels and Corrosion-Resistant Alloys

Science.gov (United States)

Ashida, Yugo; Daigo, Yuzo; Sugahara, Katsuo

2017-08-01

Commercial metals and alloys like carbon steels, stainless steels, and nickel-based super alloys frequently encounter the problem of environmentally assisted cracking (EAC) and resulting failure in engineering components. This article aims to provide a perspective on three critical industrial applications having EAC issues: (1) corrosion and cracking of carbon steels in automotive applications, (2) EAC of iron- and nickel-based alloys in salt production and processing, and (3) EAC of iron- and nickel-based alloys in supercritical water. The review focuses on current industrial-level understanding with respect to corrosion fatigue, hydrogen-assisted cracking, or stress corrosion cracking, as well as the dominant factors affecting crack initiation and propagation. Furthermore, some ongoing industrial studies and directions of future research are also discussed.

Estimation of changes in nickel and chromium content in nickel-titanium and stainless steel orthodontic wires used during orthodontic treatment: An analytical and scanning electron microscopic study

Directory of Open Access Journals (Sweden)

Vandana Kararia

2015-01-01

Full Text Available Introduction: The biocompatibility of orthodontic dental alloys has been investigated over the past 20 years, but the results have been inconclusive. The study compares standard 3 M Unitek nickel-titanium (NiTi and stainless steel archwires with locally available JJ orthodontics wires. Scanning electron microscope (SEM study of surface changes and complexometric titration to study compositional change was performed. Materials and Methods: Ten archwires each of group 1-3 M 0.016" NiTi, group 2-JJ 0.016" NiTi, group 3-3 M 0.019" FNx010.025" SS and group 4-JJ SS contributed a 10 mm piece of wire for analysis prior to insertion in the patient and 6 weeks post insertion. SEM images were recorded at Χ2000, Χ4000 and Χ6000 magnification. The same samples were subjected to complexiometric titration using ethylenediaminetetraacetic acid to gauge the actual change in the composition. Observations and Results: The SEM images of all the archwires showed marked changes with deep scratches and grooves and dark pitting corrosion areas post intraoral use. 3M wires showed an uniform criss-cross pattern in as received wires indicating a coating which was absent after intraoral use. There was a significant release of Nickel and Chromium from both group 3 and 4. Group 2 wires released ions significantly more than group 1 (P = 0.0. Conclusion: Extensive and stringent trials are required before certifying any product to be used in Orthodontics.

Cryogenics safety

International Nuclear Information System (INIS)

Reider, R.

1977-01-01

The safety hazards associated with handling cryogenic fluids are discussed in detail. These hazards include pressure buildup when a cryogenic fluid is heated and becomes a gas, potential damage to body tissues due to surface contact, toxic risk from breathing air altered by cryogenic fluids, dangers of air solidification, and hazards of combustible cryogens such as liquified oxygen, hydrogen, or natural gas or of combustible mixtures. Safe operating procedures and emergency planning are described

Exploring the Molecular Mechanisms of Nickel-Induced Genotoxicity and Carcinogenicity: A Literature Review

Science.gov (United States)

Cameron, Keyuna S.; Buchner, Virginia; Tchounwou, Paul B.

2011-01-01

Nickel, a naturally occurring element that exists in various mineral forms, is mainly found in soil and sediment, and its mobilization is influenced by the physicochemical properties of the soil. Industrial sources of nickel include metallurgical processes such as electroplating, alloy production, stainless steel, and nickel-cadmium batteries. Nickel industries, oil- and coal-burning power plants, and trash incinerators have been implicated in its release into the environment. In humans, nickel toxicity is influenced by the route of exposure, dose, and solubility of the nickel compound. Lung inhalation is the major route of exposure for nickel-induced toxicity. Nickel may also be ingested or absorbed through the skin. The primary target organs are the kidneys and lungs. Other organs such as the liver, spleen, heart and testes may also be affected to a lesser extent. Although the most common health effect is an allergic reaction, research has also demonstrated that nickel is carcinogenic to humans. The focus of the present review is on recent research concerning the molecular mechanisms of nickel-induced genotoxicity and carcinogenicity. We first present a background on the occurrence of nickel in the environment, human exposure, and human health effects. PMID:21905451

Nickel extraction from nickel matte

Science.gov (United States)

Subagja, R.

2018-01-01

In present work, the results of research activities to make nickel metal from nickel matte are presented. The research activities were covering a) nickel matte characterization using Inductively Couple plasma (ICP), Electron Probe Micro Analyzer (EPMA) and X-Ray Diffraction (XRD), b) nickel matte dissolution process to dissolve nickel from nickel matte into the spent electrolyte solutions that contains hydrochloric acid, c) purification of nickel chloride leach solution by copper cementation process to remove copper using nickel matte, selective precipitation process to remove iron, solvent extraction using Tri normal octyl amine to separate cobalt from nickel chloride solutions and d) Nickel electro winning process to precipitate nickel into the cathode surface from purified nickel chloride solution by using direct current. The research activities created 99, 72 % pure nickel metal as the final product of the process.

Plastic strain induced damage evolution and martensitic transformation in ductile materials at cryogenic temperatures

International Nuclear Information System (INIS)

Garion, C.; Skoczen, B.T.

2002-01-01

The Fe-Cr-Ni stainless steels are well known for their ductile behavior at cryogenic temperatures. This implies development and evolution of plastic strain fields in the stainless steel components subjected to thermo-mechanical loads at low temperatures. The evolution of plastic strain fields is usually associated with two phenomena: ductile damage and strain induced martensitic transformation. Ductile damage is described by the kinetic law of damage evolution. Here, the assumption of isotropic distribution of damage (microcracks and microvoids) in the Representative Volume Element (RVE) is made. Formation of the plastic strain induced martensite (irreversible process) leads to the presence of quasi-rigid inclusions of martensite in the austenitic matrix. The amount of martensite platelets in the RVE depends on the intensity of the plastic strain fields and on the temperature. The evolution of the volume fraction of martensite is governed by a kinetic law based on the accumulated plastic strain. Both of these irreversible phenomena, associated with the dissipation of plastic power, are included into the constitutive model of stainless steels at cryogenic temperatures. The model is tested on the thin-walled corrugated shells (known as bellows expansion joints) used in the interconnections of the Large Hadron Collider, the new proton storage ring being constructed at present at CERN

Mechanical Properties of High Manganese Austenitic Stainless Steel JK2LB for ITER Central Solenoid Jacket Material

Science.gov (United States)

Saito, Toru; Kawano, Katsumi; Yamazaki, Toru; Ozeki, Hidemasa; Isono, Takaaki; Hamada, Kazuya; Devred, Arnaud; Vostner, Alexander

A suite of advanced austenitic stainless steels are used for the ITER TF, CS and PF coil systems.These materials will be exposed to cyclic-stress at cryogenic temperature. Therefore, high manganese austenitic stainless steel JK2LB, which has high tensile strength, high ductility and high resistance to fatigue at 4 K has been chosen for the CS conductor. The cryogenic temperature mechanical property data of this material are very important for the ITER magnet design. This study is focused on mechanical characteristics of JK2LB and its weld joint.

Numerical Simulation of Galvanic Corrosion Caused by Shaft Grounding Systems in Steel Ship Hulls

National Research Council Canada - National Science Library

Wang, Y

2005-01-01

.... This led to the accelerated corrosion of the exposed steel ship hull on paint holidays because of the substantial difference of the electric potentials between the steel ship hull and the nickel...

HIGH TEMPERATURE TENSILE PROPERTIES OF NEW FE-CR-MN DEVELOPED STEEL

OpenAIRE

M. Mahmoudiniya; Sh. Kheirandish; M. Asadi Asadabad

2017-01-01

Nowadays, Ni-free austenitic stainless steels are being developed rapidly and high price of nickel is one of the most important motivations for this development. At present research a new FeCrMn steel was designed and produced based on Fe-Cr-Mn-C system. Comparative studies on microstructure and high temperature mechanical properties of  new steel and AISI 316 steel were done. The results showed that new FeCrMn developed steel has single austenite phase microstructure, and its tensile st...

Cryogenics

International Nuclear Information System (INIS)

Shukla, R.K.

1990-01-01

Cryogenics refers to the coldest area known in nature. This temperature range has an upper limit arbitrarily defined as -100 degrees C (-250 degrees C by some) and a lower limit of absolute zero. These limits separate it from the temperature range generally used in refrigerating engineering. One important application of cryogenics is the separation ad purification of air into its various components (oxygen, nitrogen, argon, and the rare gases). Other important developments have been the large-scale production of liquid hydrogen; helium extraction from natural gas; storage and transport of liquefied gases such as oxygen, argon, nitrogen, helium, neon, xenon, and hydrogen; liquefaction of natural gas for ocean transport and peak shaving; and many new types of cryogenic refrigeration devices. This paper introduces the topic of cryogenic engineering. Cryogenic processes generally range from ambient conditions to the boiling point of the cryogenic fluid. Cryogenic cycles also incorporate two or more pressure levels. These properties must also cover the vapor, vapor-liquid, and sometimes the solid regions. Therefore, the physical properties of fluids over a great range of temperatures and pressures must be known. Solubility of contaminants must be known in order to design for their removal. The main physical properties for design purposes are those usually used in unit operations, such as fluid flow, heat transfer, and the like, in addition to those directly related to the Joule-Thomson effect and expansion work. Properties such as density, viscosity, thermal conductivity, heat capacity, enthalpy, entropy, vapor pressure, and vapor-liquid equilibriums are generally obtained in graphical, tabular, or equation form, as a function of temperature and pressure

Helium cryogenics

CERN Document Server

Van Sciver, Steven W

2012-01-01

Twenty five years have elapsed since the original publication of Helium Cryogenics. During this time, a considerable amount of research and development involving helium fluids has been carried out culminating in several large-scale projects. Furthermore, the field has matured through these efforts so that there is now a broad engineering base to assist the development of future projects. Helium Cryogenics, 2nd edition brings these advances in helium cryogenics together in an updated form. As in the original edition, the author's approach is to survey the field of cryogenics with emphasis on helium fluids. This approach is more specialized and fundamental than that contained in other cryogenics books, which treat the associated range of cryogenic fluids. As a result, the level of treatment is more advanced and assumes a certain knowledge of fundamental engineering and physics principles, including some quantum mechanics. The goal throughout the work is to bridge the gap between the physics and engineering aspe...

Increasing the Useful Life of Quench Reliefs with Inconel Bellows

Energy Technology Data Exchange (ETDEWEB)

Soyars, W. M. [Fermilab

1999-01-01

Reliable quench relief valves are an important part of superconducting magnet systems. Fermilab developed bellows-actuated cryogenic quench reliefs which have been in use since the early l 980's. The original design uses a stainless steel bellows. A high frequency, low amplitude vibration during relieving events has resulted in fatigue failures in the original design. To take advantage of the improved resistance to fatigue of Inconel, a nickel-chromium alloy, reliefs using Inconel 625 bellows were made. Design, development, and testing of the new version reliefs will be discussed. Tests show that relief valve lifetimes using Inconel bellows are more than five times greater than when using the original stainless steel bellows. Inconel bellows show great promise in increasing the lifetime of quench relief valves, and thus the reliability of accelerator cryogenic systems.

Characterization of zinc–nickel alloy electrodeposits obtained from ...

Indian Academy of Sciences (India)

Zinc alloy offers superior sacrificial protection to steel as the alloy dissolves more slowly than pure zinc. The degree of protection and the rate of dissolution depend on the alloying metal and its composition. Zinc-nickel alloy may also serve as at less toxic substitute for cadmium. In this paper the physico-chemical ...

Cryogenic exciter

Science.gov (United States)

Bray, James William [Niskayuna, NY; Garces, Luis Jose [Niskayuna, NY

2012-03-13

The disclosed technology is a cryogenic static exciter. The cryogenic static exciter is connected to a synchronous electric machine that has a field winding. The synchronous electric machine is cooled via a refrigerator or cryogen like liquid nitrogen. The static exciter is in communication with the field winding and is operating at ambient temperature. The static exciter receives cooling from a refrigerator or cryogen source, which may also service the synchronous machine, to selected areas of the static exciter and the cooling selectively reduces the operating temperature of the selected areas of the static exciter.

Preference of undergraduate students after first experience on nickel-titanium endodontic instruments

Directory of Open Access Journals (Sweden)

Sang Won Kwak

2016-08-01

Full Text Available Objectives This study aimed to compare two nickel-titanium systems (rotary vs. reciprocating for their acceptance by undergraduate students who experienced nickel-titanium (NiTi instruments for the first time. Materials and Methods Eighty-one sophomore dental students were first taught on manual root canal preparation with stainless-steel files. After that, they were instructed on the use of ProTaper Universal system (PTU, Dentsply Maillefer, then the WaveOne (WO, Dentsply Maillefer. They practiced with each system on 2 extracted molars, before using those files to shape the buccal or mesial canals of additional first molars. A questionnaire was completed after using each file system, seeking students' perception about 'Ease of use', 'Flexibility', 'Cutting-efficiency', 'Screwing-effect', 'Feeling-safety', and 'Instrumentation-time' of the NiTi files, relative to stainless-steel instrumentation, on a 5-point Likert-type scale. They were also requested to indicate their preference between the two systems. Data was compared between groups using t-test, and with Chi-square test for correlation of each perception value with the preferred choice (p = 0.05. Results Among the 81 students, 55 indicated their preferred file system as WO and 22 as PTU. All scores were greater than 4 (better for both systems, compared with stainless-steel files, except for 'Screwing-effect' for PTU. The scores for WO in the categories of 'Flexibility', 'Screwing-effect', and 'Feeling-safety' were significantly higher scores than those of PTU. A significant association between the 'Screwing-effect' and students' preference for WO was observed. Conclusions Novice operators preferred nickel-titanium instruments to stainless-steel, and majority of them opted for reciprocating file instead of continuous rotating system.

Absence of External Electric-Field Effects on Transformations in Steels

Science.gov (United States)

1991-10-01

12 2. Approximate CCT diagram for the high nickel composition used in the present measurements ...................................... 13 3...Main features of CCT diagram for 02 tool steel ........................ 14 4. DTA and THA data for the 3569C isothermal bainite transformation with...on the continuous-cooling-transformation ( CCT ) diagram obtained by examining transfor- mations in a 3.0 weight percent (wt.%) nickel specimen at

Investigation of alternative phosphating treatments for nickel and hexavalent chromium elimination

International Nuclear Information System (INIS)

Jazbinsek, Luiz Antonio Rossi

2014-01-01

The phosphating processes are widely used in industry as surface treatments for metals, especially for low thickness plates, improving the adhesion between the metallic surface and the paint coating, and increasing the durability of paint systems against corrosion attacks. The tricationic phosphates containing zinc, nickel and manganese are commonly applied on steel. There is much discussion about the replacement of nickel by another element in order to have an environmentally friendly phosphating process. Niobium as a replacement for nickel has been evaluated. The most significant environmental impacts of phosphating processes are related to the presence of nickel and hexavalent chromium used in the process, this last as a passivation treatment. Nickel and hexavalent chromium are harmful to human and environment leading to contamination of water and soil. In the present study phosphate layers containing zinc, manganese and niobium have been evaluated and characterized on galvanized steel, and the results were compared with phosphates containing zinc, manganese and nickel, or a bicationic phosphate layer with zinc and manganese. Although the use of hexavalent chromium is not recommended worldwide, it is still used in processes for sealing the porosity of phosphate layers. This element is carcinogenic and has been associated with various diseases. Due to the passivation characteristics of niobium, this study also evaluated the tricationic bath containing niobium ammonium oxalate as a passivation treatment. The results showed that it could act as a replacement for the hexavalent chromium. The results of the present study showed that formulations containing niobium are potential replacements for hexavalent chromium and similar corrosion protection was obtained for the phosphate containing nickel or that with niobium. The morphology observed by scanning electron microscopy, gravimetric tests, porosity and adhesion evaluation results indicated that the phosphate

Thermally Stable Nanocrystalline Steel

Science.gov (United States)

Hulme-Smith, Christopher Neil; Ooi, Shgh Woei; Bhadeshia, Harshad K. D. H.

2017-10-01

Two novel nanocrystalline steels were designed to withstand elevated temperatures without catastrophic microstructural changes. In the most successful alloy, a large quantity of nickel was added to stabilize austenite and allow a reduction in the carbon content. A 50 kg cast of the novel alloy was produced and used to verify the formation of nanocrystalline bainite. Synchrotron X-ray diffractometry using in situ heating showed that austenite was able to survive more than 1 hour at 773 K (500 °C) and subsequent cooling to ambient temperature. This is the first reported nanocrystalline steel with high-temperature capability.

Performance of high molybdenum superaustenitic stainless steel welds in harsh chloride environments

International Nuclear Information System (INIS)

Stenvall, P.; Liljas, M.; Wallen, B.

1996-01-01

Superaustenitic steels are normally welded with nickel-based alloys as filler materials. To clarify the understanding of weld behavior in superaustenitic stainless steels this paper presents the development history of 6Mo and 7Mo steels, and results of laboratory tests and field tests on welds of UNS S31254 (6Mo) and UNS S32654 (7 Mo) in different types of chloride containing environments. The laboratory tests consisted of the well known ferric chloride test (ASTM G 48 Method A). Shielded metal arc welds, gas tungsten arc welds and submerged arc welds in both grades were tested. The critical pitting temperatures were determined and the locations of the attack were noted. Some specimens were sectioned at the position of the attack followed by studies using light optical microscopy. The critical pitting temperatures of the welds in S31254 and S32654 were at normal levels for both grades, i.e., 40--50 C for S31254 and 60--75 C for S32654. The locations of the attack differed depending on the welding process. In shielded metal arc welds the attack was mostly located in the weld metal. In gas tungsten arc welds the attack was predominantly located next to the fusion line. The field tests showed that the behavior of welds and parent metal of superaustenitic stainless steels, as well as of nickel-based alloys, is much dependent on the corrosive environment. In oxidizing chloride solutions, similar results to those of the ferric chloride test, are observed. However, crevice corrosion in the parent material is at a greater risk than pitting corrosion in the welds. In very oxidizing solutions of low chloride concentrations, welds made of nickel-based fillers may corrode faster than the stainless steel base metal due to transpassive uniform corrosion. The opposite situation exists when active uniform corrosion prevails, i.e., welds made of nickel-based fillers corrode less than the stainless steel parent material

Martensitic transformation in SUS304 steels with the same Ni equivalent

International Nuclear Information System (INIS)

Ueda, T.; Okino, Y.; Takahashi, S.; Echigoya, J.; Kamada, Y.

2003-01-01

The behavior of martensitic transformation due to plastic deformation at room temperature was investigated in SUS304 austenitic stainless steels with the same nickel equivalent. The absolute volume of the martensitic phase was obtained by saturation magnetization. We discuss the shapes of the martensitic phase caused by different values of coercive force. Martensitic transformation depends on the applied stress but is independent of nickel content with same nickel equivalent. We investigated applications to nondestructive testing on the basis of the present study. (author)

Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

Science.gov (United States)

Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

2016-04-01

Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

Study of electroless Ni-W-P alloy coating on martensitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Nikitasari, Arini, E-mail: arini-nikitasari@yahoo.com; Mabruri, Efendi, E-mail: efendi-lipi@yahoo.com [Research Center for Metallurgy and Materials, Indonesian Institute of Sciences (470 Building, Puspiptek, Serpong, Indonesia 15313) (Indonesia)

2016-04-19

Electroless nickel phospor (Ni-P) is widely used in many industries due to their corrosion and wear resistance, coating uniformity, and ability to coat non-conductive surfaces. The unique properties of tungsten such as high hardness, higher melting point, lower coefficient of linear thermal expansion, and high tensile strength have created a lot of interest in developing ternary Ni-W-P alloys. This article presents the study of electroless Ni-W-P alloys coating using acid or alkaline bath on martensitic stainless steel. Nickel sulfate and sodium tungstate were used as nickel and tungsten sources, respectively, and sodium hypophosphite was used as a reducing agent. Acid or alkaline bath refer to bath pH condition was adjusted by adding sulfuric acid. Martensitic stainless steel was immersed in Ni-W-P bath for 15, 30, and 60 minutes. The substrate of martensitic stainless steel was subjected to pre-treatment (polishing and cleaning) and activation prior to electroless plating. The plating characteristics were investigated for concentration ratio of nickel and hypophosphite (1:3), sodium tungstate concentration 0,1 M, immersion time (15 min, 30 min, 60 min), and bath condition (acid, alkaline). The electroless Ni-W-P plating was heat treated at 400°C for 1 hour. Deposits were characterized using scanning electron microscope (SEM) and corrosion measurement system (CMS).

Microstructural stability of 21-6-9 stainless steel

International Nuclear Information System (INIS)

Krenzer, R.W.; Sanderson, E.C.

1978-01-01

Two experiments were designed to better define parameters for thermomechanical processing of 21-6-9 stainless steel. This steel is one of the nitrogen-strengthened chromium, manganese, and nickel austenitic stainless steels having mechanical properties that can be improved by a combination of plastic deformation and heat treatments. By heat-treating coupons, the time-temperature relationship of the precipitate phase, and the solutionizing, recrystallizing, and stress-relieving temperature ranges in 21-6-9 were established. Secondly, mechanical properties and microstructure as a function of percent deformation and stress-relieving temperature are reported

Structure Formation in Complex Plasma - Quantum Effects in Cryogenic Complex Plasmas

Science.gov (United States)

2014-09-26

strings. Analytical perturbation study supports the findings of numerical simulations. (Paper #2) Theory In a cryogenic plasma Debye length becomes...the Debye length , while ions are trapped at a certain distance around a dust particle without hitting the surface. Negatively charged dust particles...glass tube of 100cm in length and 15cm in inner diameter. The tube is connected to the bellows at the left end. A stainless steel plate of 2mm in

Quality of austenite chrome-nickel steel made by gas-oxygen refining

International Nuclear Information System (INIS)

Fel'dgandler, Eh.G.; Levin, F.L.; Moshkevich, E.A.; Shifrin, Eh.V.; Movshovich, V.S.; Pargamonov, E.A.

1991-01-01

Properties and structure were investigated of austenitic 03Kh18N11 and 08KhN10T steels melted at gas oxygen refining aggregates. It was established that mechanical and corrosion properties of rolling of such steels were in agreement with standard properties of metal of open melting. Sheet 08Kh18N10T steel has the level of strength and plasticity regulated for 12Kh18N10T steel. As steel of 08Kh18N10T holds the complex of high mechanical and corrosion properties, 08Kh18N10T is recommended to be replace by 12Kh18N10T with the aim of decrease of titanium usage and increase of process efficiency

Corrosion of stainless steels and nickel-base alloys in solutions of nitric acid and hydrofluoric acid

International Nuclear Information System (INIS)

Horn, E.M.; Renner, M.

1992-01-01

Reactions involving nitric acid may always result in the contamination of this acid with fluorides. In highly concentrted nitric acid, the presence of small amounts of HF will substantially reduce the corrosion of metallic materials. Mixtures consisting of hydrofluoric acid and hypo-azeotropic nitric acid on the other hand will strongly attack: the metal loss will markedly increase with increasing HNO 3 and HF concentrations as well as with rising temperatures. The investigation covered 12 stainless steel grades and nickel-base alloys. With constant HNO 3 content, corrosion rates will rise linearly when increasing the HF concentration. With constant HF concentration (0,25 M), corrosion rates will increase rapidly with increasing nitric acid concentration (from 0.3 M to 14.8 M). This can best be described by superimposing a linear function and a hyperbolic function that is reflecting the change in the HNO 3 content. Alloys containing as much chromium as possible (up to 46 wt.%) will exhibit the best corrosion resistance. Alloy NiCr30FeMo (Hastelloy alloy G-30) proved to be well suitable in this investigation. (orig.) [de

The influence of artificial salivary pH on nickel ion release and the surface morphology of stainless steel bracket-nickel-titanium archwire combinations

Directory of Open Access Journals (Sweden)

Ida Bagus Narmada

2017-06-01

Full Text Available Background: In the oral cavity, orthodontic appliances come into contact with saliva which may cause corrosion capable of changing their surface morphology due to the release of metal ions. Surface roughness can influence the effectiveness of tooth movement. One of the ions possibly released when body fluid comes into contact with brackets and archwire is nickel ion (Ni. Ni, one of the most popular components of orthodontic appliances, is, however, a toxic element that could potentially increase the likelihood of health problems such as allergic responses during treatment. Purpose: The purpose of this study was to investigate the effect of different artificial salivary pH on the ions released and the surface morphology of stainless steel (SS brackets-nickel-titanium (NiTi and archwire combinations. Methods: Brackets and archwires were analyzed by an Energy Dispersive X-Ray Detector System (EDX to determine their composition, while NiTi archwire compound was examined by means of X-ray Diffraction (XRD. The immersion test was performed at artificial salivary pH levels of 4.2; 6.5; and 7.6 at 37°C for 28 days. Ni ion release measurement was performed using an Atomic Absorption Spectroscopy (AAS. Surface morphology was analyzed by means of a Scanning Electron Microscopy (SEM. Results: The chemical composition of all orthodontic appliances contained Ni element. In addition, XRD was depicted phases not only NiTi but also Ni, Titanium, Silicon and Zinc Oleate. The immersion test showed that the highest release of Ni ions occured at a pH of 4.2, with no significant difference at various levels of pH (p=.092. There were surface morphology changes in the orthodontic appliances. It was revealed that at a pH of 4.2, the surfaces of orthodontic appliances become unhomogenous and rough compared to those at other pH concentrations. Conclusion: The reduction of pH in the artificial saliva increases the amount of released Ni ions, as well as causing changes to

Cryogenic heat transfer

CERN Document Server

Barron, Randall F

2016-01-01

Cryogenic Heat Transfer, Second Edition continues to address specific heat transfer problems that occur in the cryogenic temperature range where there are distinct differences from conventional heat transfer problems. This updated version examines the use of computer-aided design in cryogenic engineering and emphasizes commonly used computer programs to address modern cryogenic heat transfer problems. It introduces additional topics in cryogenic heat transfer that include latent heat expressions; lumped-capacity transient heat transfer; thermal stresses; Laplace transform solutions; oscillating flow heat transfer, and computer-aided heat exchanger design. It also includes new examples and homework problems throughout the book, and provides ample references for further study.

Clean steels for fusion

International Nuclear Information System (INIS)

Gelles, D.S.

1995-03-01

Fusion energy production has an inherent advantage over fission: a fuel supply with reduced long term radioactivity. One of the leading candidate materials for structural applications in a fusion reactor is a tungsten stabilized 9% chromium Martensitic steel. This alloy class is being considered because it offers the opportunity to maintain that advantage in the reactor structure as well as provide good high temperature strength and radiation induced swelling and embrittlement resistance. However, calculations indicate that to obtain acceptable radioactivity levels within 500 years after service, clean steel will be required because the niobium impurity levels must be kept below about 2 appm and nickel, molybdenum, nitrogen, copper, and aluminum must be intentionally restricted. International efforts are addressing the problems of clean steel production. Recently, a 5,000 kg heat was vacuum induction melted in Japan using high purity commercial raw materials giving niobium levels less than 0.7 appm. This paper reviews the need for reduced long term radioactivity, defines the advantageous properties of the tungsten stabilized Martensitic steel class, and describes the international efforts to produce acceptable clean steels

Strength of low-carbon rotor steel

International Nuclear Information System (INIS)

Voropaev, V.I.; Filimonov, O.V.; Borisov, I.A.

1988-01-01

The results of studying the effect of chemical composition and thermal treatment regimes on the structural strength of steels of the 25KhN3MFA type are presented. It is shown that alloying with niobium from 0.01 to 0.08% steels with the increased nickel content (4.2-4.5%) contributes to the increase of structural strength and reduction of semibrittleness temperature. To obtain high values of strength and plastic properties cooling with the rate of 10 3 -10 5 K/hr is recommended

Twinning and martensitic transformations in nickel-enriched 304 austenitic steel during tensile and indentation deformations

Energy Technology Data Exchange (ETDEWEB)

Gussev, M.N., E-mail: gussevmn@ornl.gov; Busby, J.T.; Byun, T.S.; Parish, C.M.

2013-12-20

Twinning and martensitic transformation have been investigated in nickel-enriched AISI 304 stainless steel subjected to tensile and indentation deformation. Using electron backscatter diffraction (EBSD), the morphology of α- and ε-martensite and the effect of grain orientation to load axis on phase and structure transformations were analyzed in detail. It was found that the twinning occurred less frequently under indentation than under tension; also, twinning was not observed in [001] and [101] grains. In tensile tests, the martensite particles preferably formed at the deformation twins, intersections between twins, or at the twin-grain boundary intersections. Conversely, martensite formation in the indentation tests was not closely associated with twinning; instead, the majority of martensite was concentrated in the dense colonies near grain boundaries. Martensitic transformation seemed to be obstructed in the [001] grains in both tensile and indentation test cases. Under a tensile stress of 800 MPa, both α- and ε-martensites were found in the microstructure, but at 1100 MPa only α-martensite presented in the specimen. Under indentation, α- and ε-martensite were observed in the material regardless of the stress level.

Copper and nickel hexacyanoferrate nanostructures with graphene-coated stainless steel sheets for electrochemical supercapacitors

Science.gov (United States)

Wu, Mao-Sung; Lyu, Li-Jyun; Syu, Jhih-Hao

2015-11-01

Copper and nickel hexacyanoferrate (CuHCF and NiHCF) nanostructures featuring three-dimensional open-framework tunnels are prepared using a solution-based coprecipitation process. CuHCF shows superior supercapacitive behavior than the NiHCF, due to the presence of numerous macropores in CuHCF particles for facilitating the transport of electrolyte. Both CuHCF and NiHCF electrodes with stainless steel (SS) substrate tend to lose their electroactivity towards intercalation/deintercalation of hydrated potassium ions owing to the partial corrosion of SS. Formation of a protective and conductive carbon layer in between SS and CuHCF (NiHCF) film is of paramount importance for improving the irreversible loss of electroactivity. Thin and compact graphene (GN) layer without observable holes in its normal plane is the most effective way to suppress the corrosion of SS compared with porous carbon nanotube and activated carbon layers. Specific capacitance of CuHCF electrode with GN layer (CuHCF/GN/SS) reaches 570 F g-1, which is even better than that of CuHCF with Pt substrate (500 F g-1) at 1 A g-1. The CuHCF/GN/SS exhibits high stability with 96% capacitance retention over 1000 cycles, greater than the CuHCF with Pt (75%).

Cryogenic immersion microscope

Science.gov (United States)

Le Gros, Mark; Larabell, Carolyn A.

2010-12-14

A cryogenic immersion microscope whose objective lens is at least partially in contact with a liquid reservoir of a cryogenic liquid, in which reservoir a sample of interest is immersed is disclosed. When the cryogenic liquid has an index of refraction that reduces refraction at interfaces between the lens and the sample, overall resolution and image quality are improved. A combination of an immersion microscope and x-ray microscope, suitable for imaging at cryogenic temperatures is also disclosed.

A cryogenic thermal source for detector array characterization

Science.gov (United States)

Chuss, David T.; Rostem, Karwan; Wollack, Edward J.; Berman, Leah; Colazo, Felipe; DeGeorge, Martin; Helson, Kyle; Sagliocca, Marco

2017-10-01

We describe the design, fabrication, and validation of a cryogenically compatible quasioptical thermal source for characterization of detector arrays. The source is constructed using a graphite-loaded epoxy mixture that is molded into a tiled pyramidal structure. The mold is fabricated using a hardened steel template produced via a wire electron discharge machining process. The absorptive mixture is bonded to a copper backplate enabling thermalization of the entire structure and measurement of the source temperature. Measurements indicate that the reflectance of the source is <0.001 across a spectral band extending from 75 to 330 GHz.

Ring to measure magnetic permeability at cryogenic temperatures

CERN Multimedia

1977-01-01

While for magn. permeability measurements at room temperature a split-coil permeameter is used (see photo 7708553X), for measurements at cryogenic temperatures the excitation and the flux-measuring coils are wound directly on the ring sample by means of a toroidal winding machine. The ring in the picture was made to select the mild steel for the ISR Prototype Superconducting Quadrupole(see photo 7702690X). The excitation coil was wound with 1 mm diam. copper wire and had about 2730 turns. For measurements at 4.2 K a max. current of 90 A was used. See also photos 7708553X,7708100,7708103.

Steel for nuclear applications

International Nuclear Information System (INIS)

Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.

1978-01-01

A steel contains, in percent by weight, the following constituents: carbon from 0.13 to 0.18, silicon from 0.17 to 0.37, manganese from 0.30 to 0.60, chromium from 1.7 to 2.4, nickel from 1.0 to 1.5, molybdenum from 0.5 to 0.7, vanadium from 0.05 to 0.12, aluminium from 0.01 to 0.035, nitrogen from 0.05 to 0.012, copper from 0.11 to 0.20, arsenic from 0.0035 to 0.0055, iron and impurities, the balance. This steel is preferable for use in the manufacture of nuclear reactors. 1 table

Development of commercial nitrogen-rich stainless steels

International Nuclear Information System (INIS)

Liljas, M.

1999-01-01

This paper reviews the development of nitrogen alloyed stainless steels. Nitrogen alloying of austenitic stainless steels started at an early stage and was to a large extent caused by nickel shortage. However, direct technical advantages such as increased strength of the nitrogen alloyed steels made them attractive alternatives to the current steels. It was not until the advent of the AOD (argon oxygen decarburisation) process in the late 1960s that nitrogen alloying could be controlled to such accuracy that it became successful commercially on a broader scale. The paper describes production aspects and how nitrogen addition influences microstructure and the resulting properties of austenitic and duplex stainless steels. For austenitic steels there are several reasons for nitrogen alloying. Apart from increasing strength nitrogen also improves structural stability, work hardening and corrosion resistance. For duplex steels nitrogen also has a decisive effect in controlling the microstructure during thermal cycles such as welding. (orig.)

Urine nickel concentrations in nickel-exposed workers.

Science.gov (United States)

Bernacki, E J; Parsons, G E; Roy, B R; Mikac-Devic, M; Kennedy, C D; Sunderman, F W

1978-01-01

Electrothermal atomic absorption spectrometry was employed for analyses of nickel concentrations in urine samples from nickel-exposed workers in 10 occupational groups and from non-exposed workers in two control groups. Mean concentrations of nickel in urine were greatest in workers who were exposed to inhalation of aerosols of soluble nickel salts (e.g., workers in nickel plating operations and in an electrolytic nickel refinery). Less marked increases in urine nickel concentrations were found in groups of metal sprayers, nickel battery workers, bench mechanics and are welders. No significant increases in mean concentrations of nickel were found in urine samples from workers who performed grinding, buffing and polishing of nickel-containing alloys or workers in a coal gasification plant who employed Raney nickel as a hydrogenation catalyst. Measurements of nickel concentrations in urine are more sensitive and practical than measurements of serum nickel concentrations for evaluation of nickel exposures in industrial workers.

Process for electroforming nickel containing dispersed thorium oxide particles therein

International Nuclear Information System (INIS)

Malone, G.A.

1975-01-01

Nickel electroforming is effected by passing a direct current through a bath containing a dissolved nickel salt or a mixture of such salts, such as those present in sulfamate or Watts baths, and finely divided sol-derived thorium oxide particles of 75 to 300 angstroms, preferably 100 to 200 angstroms diameters therein, at a pH in the range of 0.4 to 1.9, preferably 0.8 to 1.3. The nickel so deposited, as on a pre-shaped stainless steel cathode, may be produced in desired shape and may be removed from the cathode and upon removal, without additional working, possesses desirable engineering properties at elevated temperatures, e.g., 1,500 to 2,200 0 F. Although the material produced is of improved high temperature stability, hardness, and ductility, compared with nickel alone, it is still ductile at room temperature and has properties equivalent or superior to nickel at room temperatures up to 1,500 0 F. Further improvements in mechanical properties of the material may be obtained by working. Also disclosed are electrodeposition baths, methods for their manufacture, and products resulting from the electrodeposition process. (U.S.)

Steel bonded dense silicon nitride compositions and method for their fabrication

Science.gov (United States)

Landingham, Richard L.; Shell, Thomas E.

1987-01-01

A two-stage bonding technique for bonding high density silicon nitride and other ceramic materials to stainless steel and other hard metals, and multilayered ceramic-metal composites prepared by the technique are disclosed. The technique involves initially slurry coating a surface of the ceramic material at about 1500.degree. C. in a vacuum with a refractory material and the stainless steel is then pressure bonded to the metallic coated surface by brazing it with nickel-copper-silver or nickel-copper-manganese alloys at a temperature in the range of about 850.degree. to 950.degree. C. in a vacuum. The two-stage bonding technique minimizes the temperature-expansion mismatch between the dissimilar materials.

Evaluation of the Pulmonary Toxicity of a Fume Generated from a Nickel-, Copper-Based Electrode to be Used as a Substitute in Stainless Steel Welding

Science.gov (United States)

Antonini, James M; Badding, Melissa A; Meighan, Terence G; Keane, Michael; Leonard, Stephen S; Roberts, Jenny R

2014-01-01

Epidemiology has indicated a possible increase in lung cancer among stainless steel welders. Chromium (Cr) is a primary component of stainless steel welding fume. There is an initiative to develop alternative welding consumables [nickel (Ni)- and copper (Cu)-based alloys] that do not contain Cr. No study has been performed to evaluate the toxicity of fumes generated from Ni- and Cu-based consumables. Dose–response and time-course effects on lung toxicity of a Ni- and Cu-based welding fume (Ni–Cu WF) were examined using an in vivo and in vitro bioassay, and compared with two other well-characterized welding fumes. Even though only trace amounts of Cr were present, a persistent increase in lung injury and inflammation was observed for the Ni–Cu WF compared to the other fumes. The difference in response appears to be due to a direct cytotoxic effect by the Ni–Cu WF sample on lung macrophages as opposed to an elevated production of reactive oxygen species (ROS). PMID:25392698

Multilayer graphene for long-term corrosion protection of stainless steel bipolar plates for polymer electrolyte membrane fuel cell

DEFF Research Database (Denmark)

Stoot, Adam Carsten; Camilli, Luca; Spiegelhauer, Susie Ann

2015-01-01

Abstract Motivated by similar investigations recently published (Pu et al., 2015), we report a comparative corrosion study of three sets of samples relevant as bipolar plates for polymer electrolyte fuel cells: stainless steel, stainless steel with a nickel seed layer (Ni/SS) and stainless steel...

Monodispersed macroporous architecture of nickel-oxide film as an anode material for thin-film lithium-ion batteries

International Nuclear Information System (INIS)

Wu, Mao-Sung; Lin, Ya-Ping

2011-01-01

A nickel-oxide film with monodispersed open macropores was prepared on a stainless-steel substrate by electrophoretic deposition of a polystyrene-sphere monolayer followed by anodic electrodeposition of nickel oxy-hydroxide. The deposited films convert to cubic nickel oxide after annealing at 400 o C for 1 h. Galvanostatic charge and discharge results indicate that the nickel-oxide film with monodispersed open macropores is capable of delivering a higher capacity than the bare nickel-oxide film, especially in high-rate charge and discharge processes. The lithiation capacity of macroporous nickel oxide reaches 1620 mA h g -1 at 1 C current discharge and decreases to 990 mA h g -1 at 15 C current discharge. The presence of monodispersed open macropores in the nickel-oxide film might facilitate the electrolyte penetration, diffusion, and migration. Electrochemical reactions between nickel oxide and lithium ions are therefore markedly improved by this tailored film architecture.

Does airborne nickel exposure induce nickel sensitization?

Science.gov (United States)

Mann, Eugen; Ranft, Ulrich; Eberwein, Georg; Gladtke, Dieter; Sugiri, Dorothee; Behrendt, Heidrun; Ring, Johannes; Schäfer, Torsten; Begerow, Jutta; Wittsiepe, Jürgen; Krämer, Ursula; Wilhelm, Michael

2010-06-01

Nickel is one of the most prevalent causes of contact allergy in the general population. This study focuses on human exposure to airborne nickel and its potential to induce allergic sensitization. The study group consisted of 309 children at school-starter age living in the West of Germany in the vicinity of two industrial sources and in a rural town without nearby point sources of nickel. An exposure assessment of nickel in ambient air was available for children in the Ruhr district using routinely monitored ambient air quality data and dispersion modelling. Internal nickel exposure was assessed by nickel concentrations in morning urine samples of the children. The observed nickel sensitization prevalence rates varied between 12.6% and 30.7%. Statistically significant associations were showed between exposure to nickel in ambient air and urinary nickel concentration as well as between urinary nickel concentration and nickel sensitization. Furthermore, an elevated prevalence of nickel sensitization was associated with exposure to increased nickel concentrations in ambient air. The observed associations support the assumption that inhaled nickel in ambient air might be a risk factor for nickel sensitization; further studies in larger collectives are necessary.

Study of austenitic stainless steel welded with low alloy steel filler metal. [tensile and impact strength tests

Science.gov (United States)

Burns, F. A.; Dyke, R. A., Jr.

1979-01-01

The tensile and impact strength properties of 316L stainless steel plate welded with low alloy steel filler metal were determined. Tests were conducted at room temperature and -100 F on standard test specimens machined from as-welded panels of various chemical compositions. No significant differences were found as the result of variations in percentage chemical composition on the impact and tensile test results. The weldments containing lower chromium and nickel as the result of dilution of parent metal from the use of the low alloy steel filler metal corroded more severely in a marine environment. The use of a protective finish, i.e., a nitrile-based paint containing aluminum powder, prevented the corrosive attack.

The optical metallography of some maraging steels

International Nuclear Information System (INIS)

Meller, E.; Pollock, J.T.A.

1981-05-01

The structural features of maraging steels, including those that impose limitations on strength and toughness, are briefly reviewed. Phase relationships in the iron-nickel matrix system are introduced which, in conjunction with alloy composition and heat treatment, allow the interpretation of microstructure. Details are presented of methods for revealing the microstructure of maraging steels; the prior austenite grain size following a variety of heat treatments is of special interest since excessive grain size can lead to poor ductility. These methods are illustrated with micrographs of the microstructures of MAR 350 and MAR 400 steels in the cast, solution-treated, aged and cold-worked states

Analysis of carburizing steel with lath bainite in matrix by magnetic method

Directory of Open Access Journals (Sweden)

Weiwu ZOU

2017-12-01

Full Text Available The cryogenic treatment is used to reduce the large amount of retained austenite in the steel infiltration layer which affects the hardness. The vibrating sample magnetometer (VSM and direct reading spectroscopy are combined to compare and analyze the organization structure status of the test carburizing steel after air-cooling and low temperature tempering (T at 453 K × 1 h, or after cryogenic treatment at 113 K × 30 min and low temperature tempering (T at 453 K × 1 h. The cryopreservation effect of the 1 203 K × 9 h carburizing air-cooled bainitic steel is carried out. The results show that both the effective hardening layer depths are about 1.35 mm. The retained austenite mass fractions of T and CT in the effective hardened layer are approximately 29.8% and 12.6%, respectively, and the highest hardnesses of the effective hardened layer of T and CT are 679 HV and 821 HV, respectively. The matrix structure is lath bainite, and the retained austenite mass fractions in the matrix are approximately 7.4% for T and 6.9% for CT, respectively, and both the hardnesses of the matrixes are approximately 430 HV. After the cryogenic treatment, the austenite content in the infiltration layer is effectively reduced, so that the maximum hardness of the hardened layer increases by 20% or more. It can be widely used because of the decreased material cost and remarkable economical benefit.

Electrodeposition of nickel onto steel, using a thermostatic cell and movable anode by a variable current.; Electrodeposicion de niquel sobre acero al carbon, empleando una celda termostatizada y un anodo movil, por medio de una corriente pulsada rectangular.

Energy Technology Data Exchange (ETDEWEB)

Vega G, J D

1994-12-31

In this work, metallic coatings of nickel was made over carbon steel using two different electrolytic solutions: The Watts`s bath and the nickel sulfamate bath, using a pulse variable current. The method use was the traditional method, its means a thermostatic cell and one movable anode, which is a few know technique nowadays, it allow realize depositions away from any laboratory or special workshop, it has the advantage to be a portable dispositive. At last of all the electro depositions the coatings quality was valuable by them physical properties like: adhesion, hardness, wrinkled and thickness. The best results was obtain by the Nickel sulfamate bath and movable anode, less in the thickness, which has higher on the thermostatic cell. The variable current was obtain by a Pulse Generator and a Cathodic galvanometer. (Author).

Fermilab Muon Campus g-2 Cryogenic Distribution Remote Control System

Energy Technology Data Exchange (ETDEWEB)

Pei, L.; Theilacker, J.; Klebaner, A.; Soyars, W.; Bossert, R.

2015-11-05

The Muon Campus (MC) is able to measure Muon g-2 with high precision and comparing its value to the theoretical prediction. The MC has four 300 KW screw compressors and four liquid helium refrigerators. The centerpiece of the Muon g-2 experiment at Fermilab is a large, 50-foot-diameter superconducting muon storage ring. This one-of-a-kind ring, made of steel, aluminum and superconducting wire, was built for the previous g-2 experiment at Brookhaven. Due to each subsystem has to be far away from each other and be placed in the distant location, therefore, Siemens Process Control System PCS7-400, Automation Direct DL205 & DL05 PLC, Synoptic and Fermilab ACNET HMI are the ideal choices as the MC g-2 cryogenic distribution real-time and on-Line remote control system. This paper presents a method which has been successfully used by many Fermilab distribution cryogenic real-time and On-Line remote control systems.

Cryogen Safety Course 8876

Energy Technology Data Exchange (ETDEWEB)

Glass, George [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-06-13

Cryogenics (from the Greek word κρvoζ, meaning frost or icy cold) is the study of the behavior of matter at very cold temperatures. The purpose of this course is to provide trainees with an introduction to cryogen use, the hazards and potential accidents related to cryogen systems, cryogen safety components, and the requirements that govern the design and use of cryogen systems at Los Alamos National Laboratory (LANL). The knowledge you gain will help you keep your workplace safe for yourself and your coworkers.

The design of an Fe-12Mn-O.2Ti alloy steel for low temperature use

Science.gov (United States)

Hwang, S. K.; Morris, J. W., Jr.

1977-01-01

An investigation was made to improve the low temperature mechanical properties of Fe-8 approximately 12% Mn-O 2Ti alloy steels. A two-phase(alpha + gamma) tempering in combination with cold working or hot working was identified as an effective treatment. A potential application as a Ni-free cryogenic steel was shown for this alloy. It was also shown that an Fe-8Mn steel could be grain-refined by a purely thermal treatment because of its dislocated martensitic structure and absence of epsilon phase. A significant reduction of the ductile-brittle transition temperature was obtained in this alloy. The nature and origin of brittle fracture in Fe-Mn alloys were also investigated. Two embrittling regions were found in a cooling curve of an Fe-12Mn-O 2Ti steel which was shown to be responsible for intergranular fracture. Auger electron spectroscopy identified no segregation during solution-annealing treatment. Avoiding the embrittling zones by controlled cooling led to a high cryogenic toughness in a solution-annealed condition.

Electroless nickel plating on abs plastics from nickel chloride and nickel sulfate baths

International Nuclear Information System (INIS)

Inam-ul-haque; Ahmad, S.; Khan, A.

2005-01-01

Aqueous acid nickel chloride and alkaline nickel sulphate bath were studied for electroless nickel planting on acrylonitrile-butadiene-styrene (ABS) plastic. Before electroless nickel plating, specimens were etched, sensitized and activated. Effects of sodium hypophosphite and sodium citrate concentration on the electroless nickel plating thickness were discussed. Aqueous acid nickel chloride bath comprising, nickel chloride 10 g/L, sodium hypophosphite 40 g/L, sodium citrate 40g/L at pH 5.5, temperature 85 deg. C and density of 1 Be/ for thirty minutes gave best coating thickness in micrometer. It was found that acid nickel chloride bath had a greater stability, wide operating range and better coating thickness results than alkaline nickel sulphate bath. Acid nickel chloride bath gave better coating thickness than alkaline nickel sulfate bath

Distribution of nickel after modified nitinol stent implantation in animals

Science.gov (United States)

Chepeleva, E.; Sergeevichev, D.; Lotkov, A.; Kashin, O.; Korobeynikov, A.; Kozyr, K.; Baystrukov, V.; Zubarev, D.; Kretov, E.; Pokushalov, E.

2017-09-01

Intravascular stenting of arteries in atherosclerotic lesions is one of the most frequently performed procedures in cardiovascular surgery today. Most stents are made of various stainless-steel alloys and other metals (such as nitinol). Nitinol is a biocompatible, superplastic and corrosion resistant material with an important feature of shape memory. However, the composition of this alloy includes nickel, which shows toxicity to the kidneys, liver, lungs, heart and other organs when it accumulates in the organism. In this research we investigated the nickel content in serum, urine and hair of the laboratory animals after implantation of nitinol stents treated with plasma ionic surface modification by silicon.

Nickel Dermatitis - Nickel Excretion

DEFF Research Database (Denmark)

Menné, T.; Thorboe, A.

1976-01-01

Nickel excretion in urine in four females -sensitive to nickel with an intermittent dyshidrotic eruption was measured with flameless atomic absorption. Excretion of nickel was found to be increased in association with outbreaks of vesicles. The results support the idea that the chronic condition ...

Low-temperature cyclic cracking resistance of Fe-Cr-Ni and Fe-Cr-Mn steels welded joints

International Nuclear Information System (INIS)

Ostash, O.P.; Zhmur-Klimenko, V.T.; Yarema, S.Ya.; Yushchenko, K.A.; Strok, L.P.; Belotserkovets, V.I.

1983-01-01

Results of further investigations into regularities of development of low-temperature fatigue fracture of welded oints in 07Kh13G20AN4 steel are presented, they are compared with analogous data traditional cryogenic 0Kh18N10T and 03Kh13AG19 steels. Welded joints have been prepared by means of automatic V-like level arc Welding of plates; 0Kh18N10T and 07Kh13G20AN4 steels have been welded by means of sv-04Kh19N9 wire, 03Kh13AG19 steel-by means of sv-07Kh13AG19 wire. Tests at almost zero (asymmetry coefficient R=0.05) cycle of extension at 15-20 Hz frequency have been conducted on 5 mm thick disk samples at 20 deg C and - 160 deg C according to the given methods. It is shown that by cyclic crack resistance of welded joint zones of 0Kh18N10T steel and chromium-manganese steels at normal temperature the 07Kh13G20AN4 steel exceeds 0Kh18N10T steel, at low temperature it yields to 0Kh18N10T only by fracture toughness of heat affected zones HAZ and weld metal (ne). 07Kh13G20AN4 steel and its welded joints as most hardened and cheap may be a good substituent for 0Kh18N10T steel. Optimization of WM alloying for increase of its cyclic fracture toughness at cryogenic temperatures is necessary

Effect of metal surface composition on deposition behavior of stainless steel component dissolved in liquid sodium

International Nuclear Information System (INIS)

Yokota, Norikatsu; Shimoyashiki, Shigehiro

1988-01-01

Deposition behavior of corrosion products has been investigated to clarify the effect of metal surface composition on the deposition process in liquid sodium. For the study a sodium loop made of Type 304 stainless steel was employed. Deposition test pieces, which were Type 304 stainless steel, iron, nickel or Inconel 718, were immersed in the sodium pool of the test pot. Corrosion test pieces, which were Type 304 stainless steel, 50 at% Fe-50 at%Mn and Inconel 718, were set in a heater pin assembly along the axial direction of the heater pin surface. Sodium temperatures at the outlet and inlet of the heater pin assembly were controlled at 943 and 833 K, respectively. Sodium was purified at a cold trap temperature of 393 K and the deposition test was carried out for 4.3 x 10 2 - 2.9 x 10 4 ks. Several crystallized particles were observed on the surface of the deposition test pieces. The particles had compositions and crystal structures which depended on both the composition of deposition test pieces and the concentration of iron and manganese in sodium. Only iron-rich particles having a polyhedral shape deposited on the iron surface. Two types of particles, iron-rich α-phase and γ-phase with nearly the same composition as stainless steel, were deposited on Type 304 stainless steel. A Ni-Mn alloy was deposited on the nickel surface in the case of a higher concentration of manganese in sodium. On the other hand, for a lower manganese concentration, a Fe-Ni alloy was precipitated on the nickel surface. Particles deposited on nickel had a γ-phase crystal structure similar to the deposition test piece of nickel. Hence, the deposition process can be explained as follows: Corrosion products in liquid sodium were deposited on the metal surface by forming a metal alloy selectively with elements of the metal surface. (author)

The decontamination of soft-plated nickel surfaces compared to alternative surface materials used in radioactive transport and storage containers

International Nuclear Information System (INIS)

Zwicky, H.U.; Bedenig, D.O.; Bohringer, I.M.; Petrik, F.

1983-01-01

Surfaces of raw, nickel-plated, and epoxy-coated spheroidal graphite cast iron, together with stainless steel, were contaminated with a modified fission product solution then conditioned by heat treatment. This was followed by a variety of simple decontamination techniques. It was shown that the ease of removal of contaminations similar to those expected on a dry storage container surface is significantly affected by the roughness of the surface. The raw cast iron surface was virtually impossible to significantly decontaminate. Highest decontamination factors were obtained on nickel-plated and epoxy-painted surfaces using steam/detergent mixtures. Stainless steel only performed well in a polished condition. In a supplementary irradiation experiment, scanning electron microscopy indicated visible decomposition of an epoxy-painted surface at a gamma dose of 3.1 X 10 6 Gy (3.1 X 10 8 rad). A nickel-plated surface did not undergo any visible changes at the same dose

Improved mechanical and corrosion properties of nickel composite coatings by incorporation of layered silicates

Energy Technology Data Exchange (ETDEWEB)

Tientong, J. [University of North Texas, Department of Chemistry, 1155 Union Circle #305070, Denton, TX 76203 (United States); Ahmad, Y.H. [Center for Advanced Materials, P.O. Box 2713, Qatar University, Doha (Qatar); Nar, M.; D' Souza, N. [University of North Texas, Department of Mechanical and Energy Engineering, Denton, TX 76207 (United States); Mohamed, A.M.A. [Center for Advanced Materials, P.O. Box 2713, Qatar University, Doha (Qatar); Golden, T.D., E-mail: tgolden@unt.edu [University of North Texas, Department of Chemistry, 1155 Union Circle #305070, Denton, TX 76203 (United States)

2014-05-01

Layered silicates as exfoliated montmorillonite are incorporated into nickel films by electrodeposition, enhancing both corrosion resistance and hardness. Films were deposited onto stainless steel from a plating solution adjusted to pH 9 containing nickel sulfate, sodium citrate, and various concentrations of exfoliated montmorillonite. The presence of the incorporated layered silicate was confirmed by scanning electron microscopy and energy-dispersive X-ray spectroscopy. The composite films were also compact and smooth like the pure nickel films deposited under the same conditions as shown by scanning electron microscopy. X-ray diffraction results showed that incorporation of layered silicates into the film do not affect the nickel crystalline fcc structure. The nanocomposite films exhibited improved stability and adhesion. Pure nickel films cracked and peeled from the substrate when immersed in 3.5% NaCl solution within 5 days, while the nanocomposite films remained attached even after 25 days. The corrosion resistance of the nickel nanocomposites was also improved compared to nickel films. Nickel-layered silicate composites showed a 25% increase in Young's modulus and a 20% increase in hardness over pure nickel films. - Highlights: • 0.05–2% of layered silicates are incorporated into crystalline nickel films. • Resulting composite films had improved stability and adhesion. • Corrosion resistance improved for the composite films. • Hardness improved 20% and young's modulus improved 25% for the composite films.

Analysis of nickel-base alloys by Grimm-type glow discharge emission and x-ray fluorescence spectrometry

International Nuclear Information System (INIS)

Ferreira, N.P.; Strauss, J.A.; Van Maarseveen, I.; Ivanfy, A.B.

1985-01-01

Nickel-base alloys can be analysed as satisfactorily as steels by XRF as well as by the Grimm-type source, in spite of problems caused by element combinations, spectral line overlap and the influence of the structure and heat conduction properties on sputtering in the glow discharge source. This extended abstract briefly discusses the use of Grimm-type glow discharge emission and XRF as techniques for the analysis of nickel-base alloys

Changes of surface structure of Ni, W and chromium-nickel steel Cr18Ni10 irradiated by high fluences of krypton ions with high energies

International Nuclear Information System (INIS)

Didyk, A.Yu.; Semina, V.K.; Khalil, A.; Suvorov, A.L.; Stepanov, A.Eh.; Cheblukov, Yu.N.

1999-01-01

The surfaces of W single crystal, Ni polycrystal and chromium-nickel steel, irradiated by Kr ions with energy 305 and 245 MeV up to the fluences 2*10 15 and 3*10 15 ion/cm 2 , were studied by means of scanning electron microscopy. The evaporation coefficients of material surfaces were estimated on the base of changes of surface relief. The values of these coefficients turned out much more than ones predicted by the inelastic sputtering model. The method of 'step' was offered and realized for the more correct estimations evaporation coefficient on the Ni example. The phenomenological model explaining the observed phenomena is introduced

Design-relevant mechanical properties of 316-type stainless steels for superconducting magnets

Energy Technology Data Exchange (ETDEWEB)

Tobler, R.L.; Nishimura, A.; Yamamoto, J.

1996-08-01

Worldwide interest in austenitic alloys for structural applications in superconducting magnets has led to an expanded database for the 316-type stainless steels. We review the cryogenic mechanical properties of wrought, cast, and welded steels at liquid helium temperature (4 K), focussing on aspects of material behavior relevant to magnet design. Fracture mechanics parameters essential to structural reliability assessments are presented, including strength, toughness, and fatigue parameters that are critical for some component designs. (author). 105 refs.

Design-relevant mechanical properties of 316-type stainless steels for superconducting magnets

International Nuclear Information System (INIS)

Tobler, R.L.; Nishimura, A.; Yamamoto, J.

1996-08-01

Worldwide interest in austenitic alloys for structural applications in superconducting magnets has led to an expanded database for the 316-type stainless steels. We review the cryogenic mechanical properties of wrought, cast, and welded steels at liquid helium temperature (4 K), focussing on aspects of material behavior relevant to magnet design. Fracture mechanics parameters essential to structural reliability assessments are presented, including strength, toughness, and fatigue parameters that are critical for some component designs. (author). 105 refs

ITER task T332a (1996) low-inventory cryogenic distillation tests

International Nuclear Information System (INIS)

Woodall, K.; Bellamy, D.

1997-02-01

The overall objective of this ITER task was to perform tests which would improve the accuracy of the ITER Isotope Separation System (ISS) tritium inventory estimates and to allow designers to lower the tritium and hydrogen inventory estimates. The work program was also designed to give a better understanding of cryogenic distillation hydraulics and provide information which would improve process control. The work program this year addressed the following specific task objectives. Measure the detailed hydraulics for deuterium/deuterium hydride mixtures in a cryogenic distillation column using Helipak C packing. Determine maximum vapour velocity, HETP and tritium and deuterium inventory data for a column that can be operated right up to flooding conditions. Determine if a proprietary surface treatment improves the wetting characteristics for hydrogen on stainless steel packing. Measure the isotope separation and inventory performance of a Helipak C column large enough to handle up to 45 mm. Investigate additional hydraulic effects in the reboiler and column. 7 refs., 7 figs

Standard test methods for pitting and crevice corrosion resistance of stainless steels and related alloys by use of ferric Chloride solution

CERN Document Server

American Society for Testing and Materials. Philadelphia

2003-01-01

1.1 These test methods cover procedures for the determination of the resistance of stainless steels and related alloys to pitting and crevice corrosion (see Terminology G 15) when exposed to oxidizing chloride environments. Six procedures are described and identified as Methods A, B, C, D, E, and F. 1.1.1 Method A—Ferric chloride pitting test. 1.1.2 Method B—Ferric chloride crevice test. 1.1.3 Method C—Critical pitting temperature test for nickel-base and chromium-bearing alloys. 1.1.4 Method D—Critical crevice temperature test for nickel-base and chromium-bearing alloys. 1.1.5 Method E—Critical pitting temperature test for stainless steels. 1.1.6 Method F—Critical crevice temperature test for stainless steels. 1.2 Method A is designed to determine the relative pitting resistance of stainless steels and nickel-base, chromium-bearing alloys, whereas Method B can be used for determining both the pitting and crevice corrosion resistance of these alloys. Methods C, D, E and F allow for a rankin...

Comparative estimation of weld-ability of medium-alloy steels

International Nuclear Information System (INIS)

Makarov, Eh.L.; Laz'ko, V.E.

1977-01-01

Weldability of various industrial steels has been investigated as affected by mutual presence of carbon and alloying elements in a wide range of concentrations. Mechanical properties and technological strength of medium alloyed steel welded joints have been compared. Technological strength parameters have been found to sharply decrease with increasing carbon content, the decrease depending on the alloying system. Resistance to hot and cold cracking is somewhat decreased by nickel and increased by molibdenum and tungsten. The best mechanical properties are displayed by steels of the Kh2GSNVM type. Industrial evidence on argon arc welding of different constructions made of steels 1.5-20 mm thick is compared to laboratory results. Accordingly, the high strength steels are divided into three groups, i.e. those manifesting good, satisfactory and poor weldability

Investigation of the Effects of Solution Temperature on the Corrosion Behavior of Austenitic Low-Nickel Stainless Steels in Citric Acid using Impedance and Polarization Measurements

Directory of Open Access Journals (Sweden)

Mulimbayan Francis M.

2015-01-01

Full Text Available Stainless steels may be classified according to alloy microstructure – ferritic, austenitic, martensitic, duplex, and precipitation hardening grades. Among these, austenitic grade has the largest contribution to market due to the alloy’s numerous industrial and domestic applications. In this study, the corrosion behavior of low-Nickel stainless steel in citric acid was investigated using potentiodynamic polarization techniques and Electrochemical Impedance Spectroscopy (EIS. The corrosion current density which is directly related to corrosion rate was extracted from the generated anodic polarization curve. Increasing the temperature of the citric acid resulted to increased corrosion current densities indicating higher corrosion rates at initial corrosion condition. EIS was performed to generate Nyquist plots whose shape and size depicts the corrosion mechanism and corrosion resistance of the alloy in citric acid, respectively. All the generated Nyquist plots have depressed semi-circle shapes implying that corrosion process takes place with charge-transfer as the rate-determining step. Based from the extracted values of polarization resistance (Rp, the temperature of the solution has negative correlation with the corrosion resistance of the studied alloy.

A sulfidation-resistant nickel-base alloy

International Nuclear Information System (INIS)

Lai, G.Y.

1989-01-01

For applications in mildly to moderately sulfidizing environments, stainless steels, Fe-Ni-Cr alloys (e.g., alloys 800 and 330), and more recently Fe-Ni-Cr-Co alloys (e.g., alloy 556) are frequently used for construction of process equipment. However, for many highly sulfidizing environments, few existing commercial alloys have adequate performance. Thus, a new nickel-based alloy containing 27 wt.% Co, 28 wt.% Cr, 4 wt.% Fe, 2.75 wt.% Si, 0.5 wt.% Mn and 0.05 wt.% C (Haynes alloy HR-160) was developed

Investigation of hydrogen evolution activity for the nickel, nickel-molybdenum nickel-graphite composite and nickel-reduced graphene oxide composite coatings

International Nuclear Information System (INIS)

Jinlong, Lv; Tongxiang, Liang; Chen, Wang

2016-01-01

Graphical abstract: - Highlights: • Improved HER efficiency of Ni-Mo coatings was attributed to ‘cauliflower’ like microstructure. • RGO in nickel-RGO composite coating promoted refined grain and facilitated HER. • Synergistic effect between nickel and RGO facilitated HER due to large specific surface of RGO. - Abstract: The nickel, nickel-molybdenum alloy, nickel-graphite and nickel-reduced graphene oxide composite coatings were obtained by the electrodeposition technique from a nickel sulfate bath. Nanocrystalline molybdenum, graphite and reduced graphene oxide in nickel coatings promoted hydrogen evolution reaction in 0.5 M H_2SO_4 solution at room temperature. However, the nickel-reduced graphene oxide composite coating exhibited the highest electrocatalytic activity for the hydrogen evolution reaction in 0.5 M H_2SO_4 solution at room temperature. A large number of gaps between ‘cauliflower’ like grains could decrease effective area for hydrogen evolution reaction in slight amorphous nickel-molybdenum alloy. The synergistic effect between nickel and reduced graphene oxide promoted hydrogen evolution, moreover, refined grain in nickel-reduced graphene oxide composite coating and large specific surface of reduced graphene oxide also facilitated hydrogen evolution reaction.

Investigation of hydrogen evolution activity for the nickel, nickel-molybdenum nickel-graphite composite and nickel-reduced graphene oxide composite coatings

Energy Technology Data Exchange (ETDEWEB)

Jinlong, Lv, E-mail: ljlbuaa@126.com [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China); Tongxiang, Liang; Chen, Wang [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China)

2016-03-15

Graphical abstract: - Highlights: • Improved HER efficiency of Ni-Mo coatings was attributed to ‘cauliflower’ like microstructure. • RGO in nickel-RGO composite coating promoted refined grain and facilitated HER. • Synergistic effect between nickel and RGO facilitated HER due to large specific surface of RGO. - Abstract: The nickel, nickel-molybdenum alloy, nickel-graphite and nickel-reduced graphene oxide composite coatings were obtained by the electrodeposition technique from a nickel sulfate bath. Nanocrystalline molybdenum, graphite and reduced graphene oxide in nickel coatings promoted hydrogen evolution reaction in 0.5 M H{sub 2}SO{sub 4} solution at room temperature. However, the nickel-reduced graphene oxide composite coating exhibited the highest electrocatalytic activity for the hydrogen evolution reaction in 0.5 M H{sub 2}SO{sub 4} solution at room temperature. A large number of gaps between ‘cauliflower’ like grains could decrease effective area for hydrogen evolution reaction in slight amorphous nickel-molybdenum alloy. The synergistic effect between nickel and reduced graphene oxide promoted hydrogen evolution, moreover, refined grain in nickel-reduced graphene oxide composite coating and large specific surface of reduced graphene oxide also facilitated hydrogen evolution reaction.

Purity of food cooked in stainless steel utensils.

Science.gov (United States)

Flint, G N; Packirisamy, S

1997-01-01

An extensive programme of cooking operations, using household recipes, has shown that, apart from aberrant values associated with new pans on first use, the contribution made by 19% Cr/9% Ni stainless steel cooking utensils to chromium and nickel in the diet is negligible. New pans, if first used with acid fruits, showed a greater pick-up of chromium and nickel, ranging from approximately 1/20 to 1/3 and 1/20 to 1/2 of the normal daily intake of chromium and nickel respectively. This situation did not recur in subsequent usage, even after the pan had been cleaned by abrasion. A higher rate of chromium and nickel release in new pans on first use was observed on products from four manufactures and appears to be related to surface finish, since treatment of the surface of a new pan was partly, and in the case of electropolishing, wholly effective in eliminating their initial high release.

PECULIARITIES OF FORMATION OF STRUCTURE AND PROPERTIES AT THERMO-MECHANICAL PROCESSING OF ROLLED WIRE OF NICKEL

OpenAIRE

V. A. Lutsenko

2012-01-01

There are results of researches of the mechanical properties and structure of the wire rod made of low-carbon nickel molybdenum steel after reduction to toughness thermomechanical treatment in the stream of high-speed wire mill.

Electrochemically deposited hybrid nickel-cobalt hexacyanoferrate nanostructures for electrochemical supercapacitors

International Nuclear Information System (INIS)

Safavi, A.; Kazemi, S.H.; Kazemi, H.

2011-01-01

Highlights: → Nanostructured hybrid nickel-cobalt hexacyanoferrate is used in supercapacitors. → A high capacitance (765 F g -1 ) is obtained at a specific current of 0.2 A g -1 . → Long cycle-life and excellent stability are demonstrated during 1000 cycles. - Abstract: This study describes the use of electrodeposited nanostructured hybrid nickel-cobalt hexacyanoferrate in electrochemical supercapacitors. Herein, various compositions of nickel and cobalt hexacyanoferrates (Ni/CoHCNFe) nanostructures are electrodeposited on an inexpensive stainless steel substrate using cyclic voltammetric (CV) method. The morphology of the electrodeposited nanostructures is studied using scanning electron microscopy, while their electrochemical characterizations are investigated using CV, galvanostatic charge and discharge and electrochemical impedance spectroscopy. The results show that the nanostructures of hybrid metal cyanoferrate, shows a much higher capacitance (765 F g -1 ) than those obtained with just nickel hexacyanoferrate (379 F g -1 ) or cobalt hexacyanoferrate (277 F g -1 ). Electrochemical impedance spectroscopy results confirm the favorable capacitive behavior of the electrodeposited materials. The columbic efficiency is approximately 95% based on the charge and discharge experiments. Long cycle-life and excellent stability of the nanostructured materials are also demonstrated during 1000 cycles.

Electrochemically deposited hybrid nickel-cobalt hexacyanoferrate nanostructures for electrochemical supercapacitors

Energy Technology Data Exchange (ETDEWEB)

Safavi, A., E-mail: safavi@chem.susc.ac.ir [Department of Chemistry, College of Sciences, Shiraz University, Shiraz 71454 (Iran, Islamic Republic of); Nanotechnology Research Institute, Shiraz University, Shiraz (Iran, Islamic Republic of); Kazemi, S.H., E-mail: habibkazemi@iasbs.ac.ir [Department of Chemistry, Institute for Advanced Studies in Basic Sciences (IASBS), Zanjan 45137-66731 (Iran, Islamic Republic of); Kazemi, H. [Department of Chemistry, College of Sciences, Shiraz University, Shiraz 71454 (Iran, Islamic Republic of)

2011-10-30

Highlights: > Nanostructured hybrid nickel-cobalt hexacyanoferrate is used in supercapacitors. > A high capacitance (765 F g{sup -1}) is obtained at a specific current of 0.2 A g{sup -1}. > Long cycle-life and excellent stability are demonstrated during 1000 cycles. - Abstract: This study describes the use of electrodeposited nanostructured hybrid nickel-cobalt hexacyanoferrate in electrochemical supercapacitors. Herein, various compositions of nickel and cobalt hexacyanoferrates (Ni/CoHCNFe) nanostructures are electrodeposited on an inexpensive stainless steel substrate using cyclic voltammetric (CV) method. The morphology of the electrodeposited nanostructures is studied using scanning electron microscopy, while their electrochemical characterizations are investigated using CV, galvanostatic charge and discharge and electrochemical impedance spectroscopy. The results show that the nanostructures of hybrid metal cyanoferrate, shows a much higher capacitance (765 F g{sup -1}) than those obtained with just nickel hexacyanoferrate (379 F g{sup -1}) or cobalt hexacyanoferrate (277 F g{sup -1}). Electrochemical impedance spectroscopy results confirm the favorable capacitive behavior of the electrodeposited materials. The columbic efficiency is approximately 95% based on the charge and discharge experiments. Long cycle-life and excellent stability of the nanostructured materials are also demonstrated during 1000 cycles.

Cryogenics theory, processes and applications

CERN Document Server

Hayes, Allyson E

2011-01-01

Cryogenics is the study of the production of very low temperature (below -150 -C, -238 -F or 123 K) and the behaviour of materials at those temperatures. This book presents current research from across the globe in the study of cryogenics, including the effect of cryogenic treatment on microstructure and mechanical properties of light weight alloys; the application of Fiber Bragg grating sensors at cryogenic temperatures; cryogenic grinding; liquid oxygen magnetohydrodynamics; and, genetic engineering techniques used to improve tolerance to cryopreservation.

Reaction of uranium and plutonium carbides with austenitic steels

International Nuclear Information System (INIS)

Mouchnino, M.

1967-01-01

The reaction of uranium and plutonium carbides with austenitic steels has been studied between 650 and 1050 deg. C using UC, steel and (UPu)C, steel diffusion couples. The steels are of the type CN 18.10 with or without addition of molybdenum. The carbides used are hyper-stoichiometric. Tests were also carried out with UCTi, UCMo, UPuCTi and UPuCMo. Up to 800 deg. C no marked diffusion of carbon into stainless steel is observed. Between 800 and 900 deg. C the carbon produced by the decomposition of the higher carbides diffuses into the steel. Above 900 deg. C, decomposition of the monocarbide occurs according to a reaction which can be written schematically as: (U,PuC) + (Fe,Ni,Cr) → (U,Pu) Fe 2 + Cr 23 C 6 . Above 950 deg. C the behaviour of UPuCMo and that of the titanium (CN 18.12) and nickel (NC 38. 18) steels is observed to be very satisfactory. (author) [fr

Boron effect on plasticity of austenite chromium-nickel-manganese steel with nitrogen

International Nuclear Information System (INIS)

Bulat, S.I.; Sorokina, N.A.; Ul'yanin, E.A.

1975-01-01

Plasticity of the stainless steels, with boron content changing from 0 to 0.13% is investigated. It follows from the test results that when the boron content amounts to 0.001 - 0.005%, plasticity of the steel rises at temperatures from 800 to 1000 deg C. When the boron content is higher, plasticity of the steel drops down, particularly at a temperature of 1000 deg C. Due to high sensitivity of the test steel to overheating at temperatures above 1260 deg C, the temperatures of 1240 -1260 deg C are considered to be the optimum for ingot heating, provided that the ingots are preliminarily held at the first stage of heating at a temperature of 1200 - 1220 deg C

High-Mn steel weldment mechanical properties at 4 K

International Nuclear Information System (INIS)

Chan, J.W.; Sunwoo, A.J.; Morris, J.W. Jr.

1988-06-01

Advanced high-field superconducting magnets of the next generation of magnetic confinement fusion devices will require structural alloys with high yield strength and high toughness at cryogenic temperatures. Commercially available alloys used in the current generation of magnets, such as 300 series stainless steels, do not have the required properties. N-strengthened, high-Mn alloys meet base plate requirements in the as-rolled condition. However, the property changes associated with weld microstructural and chemical changes in these alloys have not been well characterized. In this work welding induced cryogenic mechanical property changes of an 18Mn-16Cr-5Ni-0.2N alloy are correlated with as-solidified weld microstructures and chemistries. 30 refs., 12 figs., 3 tabs

Structure and radiation induced swelling of steels and alloys

International Nuclear Information System (INIS)

Parshin, A.M.

1983-01-01

Regularities of vacancy void formation and radiation induced swelling of austenitic chromium-nickel steels and alloyse ferritic steels as well as titanium α-alloys under radiation by light and heavy ions and neutrons are considered. Possible methods for preparation of alloys with increased resistance to radiation swelling are described. Accounting for investigations into ferritic steels and α-alloys of titanium the basic way of weakening vacancy smelling is development of continuous homogeneous decomposition of solid solution using alloying with vividly expressed incubation period at a certain volumetric dilatation as well as decompositions of the type of ordering, K-state, lamination of solid solutions, etc. Additional alloying of solid solutions is also shown to be necessary for increasing recrystallization temperature of cold-deformed steel

Magnetic properties of the austenitic stainless steels at cryogenic temperatures

International Nuclear Information System (INIS)

Kobayashi, T.; Tsuchiya, K.; Itoh, K.; Kobayashi, S.

2002-01-01

The magnetization was measured for the austenitic stainless steel of SUS304, SUS304L, SUS316, and SUS316L with the temperature from 5K to 300K and the magnetic field from 0T to 10T. The field dependences of the magnetizations changed at about 0.7T and 4T. The dependence was analyzed with ranges of 0-0.5T, 1-3T, and 5-10T. There was not so much difference between those stainless steels for the usage at small fields and 300 K. The SUS316 and SUS316L samples showed large non-linearity at high fields and 5K. Therefore, SUS304 was recommended for usage at high fields and low temperatures to design superconducting magnets with the linear approximation of the field dependence of magnetization

Steel, specially for the fabrication of welded structure working under pressure in nuclear installations

International Nuclear Information System (INIS)

Dolbenko, E.T.; Astafiev, A.A.; Kark, G.S.

1981-01-01

The present invention is in the field of metallurgy. Steels have found an increasing number of applications in mechanical constructions, and notably in the construction of materials for the production of energy and for the fabrication of welded structures operating under pressure at temperatures as high as 450 0 C. A possible application is the pressurized vessels of nuclear facilities. The steels of interest contain carbon, silicon, manganese, nickel, molybdenum, vanadium, aluminium, nitrogen, phosphorus and iron, but are characterized by the fact that they also contain arsenic, tin and calcium. The sum of the weighted percentages of nickel and manganese and the weighted percentage of phosphorous are related as follows: (Ni + Mn) . P [fr

Observations of a fcc helium gas-bubble superlattice in copper, nickel, and stainless steel

International Nuclear Information System (INIS)

Johnson, P.B.; Mazey, D.J.

1980-01-01

Transmission electron microscopy is used to investigate the spatial arrangement of the small gas bubbles produced in several fcc metals by 30 keV helium ion irradiation to high dose at 300 K. In what is a new result for this important class of metals it is found that the helium gas bubbles lie on a superlattice having an fcc structure with principal axes aligned with those of the metal matrix. The bubble lattice constant asub(i), is measured for a helium fluence just below the critical dose for radiation blistering of the metal surface (approximately 4 x 10 17 He/cm 2 ). Implantation rates are typically approximately 10 14 He ions cm -2 sec -1 . The values of asub(i) obtained for copper, nickel and stainless steel are (7.6 +- 0.3)nm, (6.6 +- 0.5)nm and (6.4 +- 0.5)nm respectively. Above the critical dose the bubble lattice is seen to survive in some blister caps as well as in the region between blisters. Bubble alignment is also observed in the case of hydrogen bubbles produced in copper by low energy proton irradiation to high fluence at 300 K. The presentation of this data was accompanied by a cine film illustrating the behaviour of the gas bubble lattice in copper during post-irradiation annealing in the electron microscope. A summary of the film is given in the appendix. (author)

A comparison of cytotoxicity and oxidative stress from welding fumes generated with a new nickel-, copper-based consumable versus mild and stainless steel-based welding in RAW 264.7 mouse macrophages.

Science.gov (United States)

Badding, Melissa A; Fix, Natalie R; Antonini, James M; Leonard, Stephen S

2014-01-01

Welding processes that generate fumes containing toxic metals, such as hexavalent chromium (Cr(VI)), manganese (Mn), and nickel (Ni), have been implicated in lung injury, inflammation, and lung tumor promotion in animal models. While federal regulations have reduced permissible worker exposure limits to Cr(VI), this is not always practical considering that welders may work in confined spaces and exhaust ventilation may be ineffective. Thus, there has been a recent initiative to minimize the potentially hazardous components in welding materials by developing new consumables containing much less Cr(VI) and Mn. A new nickel (Ni) and copper (Cu)-based material (Ni-Cu WF) is being suggested as a safer alternative to stainless steel consumables; however, its adverse cellular effects have not been studied. This study compared the cytotoxic effects of the newly developed Ni-Cu WF with two well-characterized welding fumes, collected from gas metal arc welding using mild steel (GMA-MS) or stainless steel (GMA-SS) electrodes. RAW 264.7 mouse macrophages were exposed to the three welding fumes at two doses (50 µg/ml and 250 µg/ml) for up to 24 hours. Cell viability, reactive oxygen species (ROS) production, phagocytic function, and cytokine production were examined. The GMA-MS and GMA-SS samples were found to be more reactive in terms of ROS production compared to the Ni-Cu WF. However, the fumes from this new material were more cytotoxic, inducing cell death and mitochondrial dysfunction at a lower dose. Additionally, pre-treatment with Ni-Cu WF particles impaired the ability of cells to phagocytize E. coli, suggesting macrophage dysfunction. Thus, the toxic cellular responses to welding fumes are largely due to the metal composition. The results also suggest that reducing Cr(VI) and Mn in the generated fume by increasing the concentration of other metals (e.g., Ni, Cu) may not necessarily improve welder safety.

Novel manufacturing method by using stainless steel pipes expanded into aluminium profiles for the ITER Neutral Beam cryopumps

Energy Technology Data Exchange (ETDEWEB)

Dremel, Matthias, E-mail: matthias.dremel@iter.org; Boissin, Jean-Claude; Déléage, Vincent; Quinn, Eamonn; Pearce, Robert

2015-10-15

This paper describes the novel engineering and manufacturing solution of stainless steel pipe expansion into aluminium extrusion profiles for use at cryogenic temperatures up to 400 K. This fabrication method will be used for the thermal radiation shields and the cryopanels of the ITER Neutral Beam cryopumps. The use of stainless steel pipes expanded into aluminium extrusion profiles is a solution that combines standard stainless steel welding procedures for the manifolds of the cooling circuits with extended aluminium structures taking advantage of the high thermal conductivity of aluminium. The cryogenic cooling circuits of the pump are a first confinement barrier in the ITER vacuum vessel and the risk of a leakage needs to be minimized as far as possible. The expansion method avoids the need of joints of dissimilar materials in the primary confinement barrier. The fabrication method and results of the prototyping of full scaled components for the ITER Neutral Beam cryopumps are outlined in this paper.

Energy Efficient Cryogenics

Science.gov (United States)

Meneghelli, Barry J.; Notardonato, William; Fesmire, James E.

2016-01-01

The Cryogenics Test Laboratory, NASA Kennedy Space Center, works to provide practical solutions to low-temperature problems while focusing on long-term technology targets for the energy-efficient use of cryogenics on Earth and in space.

Introduction to cryogenic engineering

CERN Multimedia

CERN. Geneva; Vandoni, Giovanna; Niinikoski, Tapio O

2005-01-01

Cryogenic engineering is one of the key technologies at CERN. It is widely used in research and has many applications in industry and last but not least in medicine. In research cryogenic engineering and its applications are omnipresent from the smallest laboratories to fusion reactors, hughe detectors and accelerators. With the termination of the LHC, CERN will in fact become the world's largest cryogenic installation. This series of talks intends to introduce the non-cryogenist to the basic principles and challenges of cryogenic engineering and its applications. The course will also provide a basis for practical application as well as for further learning.

PECULIARITIES OF FORMATION OF STRUCTURE AND PROPERTIES AT THERMO-MECHANICAL PROCESSING OF ROLLED WIRE OF NICKEL

Directory of Open Access Journals (Sweden)

V. A. Lutsenko

2012-01-01

Full Text Available There are results of researches of the mechanical properties and structure of the wire rod made of low-carbon nickel molybdenum steel after reduction to toughness thermomechanical treatment in the stream of high-speed wire mill.

Progress in thermomechanical control of steel plates and their commercialization

Science.gov (United States)

Nishioka, Kiyoshi; Ichikawa, Kazutoshi

2012-01-01

The water-cooled thermomechanical control process (TMCP) is a technology for improving the strength and toughness of water-cooled steel plates, while allowing control of the microstructure, phase transformation and rolling. This review describes metallurgical aspects of the microalloying of steel, such as niobium addition, and discusses advantages of TMCP, for example, in terms of weldability, which is reduced upon alloying. Other covered topics include the development of equipment, distortions in steel plates, peripheral technologies such as steel making and casting, and theoretical modeling, as well as the history of property control in steel plate production and some early TMCP technologies. We provide some of the latest examples of applications of TMCP steel in various industries such as shipbuilding, offshore structures, building construction, bridges, pipelines, penstocks and cryogenic tanks. This review also introduces high heat-affected-zone toughness technologies, wherein the microstructure of steel is improved by the addition of fine particles of magnesium-containing sulfides and magnesium- or calcium-containing oxides. We demonstrate that thanks to ongoing developments TMCP has the potential to meet the ever-increasing demands of steel plates. PMID:27877477

Progress in thermomechanical control of steel plates and their commercialization

Directory of Open Access Journals (Sweden)

Kiyoshi Nishioka and Kazutoshi Ichikawa

2012-01-01

Full Text Available The water-cooled thermomechanical control process (TMCP is a technology for improving the strength and toughness of water-cooled steel plates, while allowing control of the microstructure, phase transformation and rolling. This review describes metallurgical aspects of the microalloying of steel, such as niobium addition, and discusses advantages of TMCP, for example, in terms of weldability, which is reduced upon alloying. Other covered topics include the development of equipment, distortions in steel plates, peripheral technologies such as steel making and casting, and theoretical modeling, as well as the history of property control in steel plate production and some early TMCP technologies. We provide some of the latest examples of applications of TMCP steel in various industries such as shipbuilding, offshore structures, building construction, bridges, pipelines, penstocks and cryogenic tanks. This review also introduces high heat-affected-zone toughness technologies, wherein the microstructure of steel is improved by the addition of fine particles of magnesium-containing sulfides and magnesium- or calcium-containing oxides. We demonstrate that thanks to ongoing developments TMCP has the potential to meet the ever-increasing demands of steel plates.

Cyclic Fatigue Testing of Three Different Rotary Nickel Titanium Endodontic Instruments in Simulated Curved Canals - An in Vitro Sem Analysis

OpenAIRE

Reddy Y., Pallavi; S., Kavita; Subbarao, C.V.

2014-01-01

Introduction: Instrument separation is a serious concern in endodontics. Stainless steel instruments usually deform before they separate whereas Nickel Titanium instruments do not show any sign of deformation.

Investigation of irradiation induced inter-granular stress corrosion cracking susceptibility on austenitic stainless steels for PWR by simulated radiation induced segregation materials

Energy Technology Data Exchange (ETDEWEB)

Yonezawa, Toshio; Fujimoto, Koji; Kanasaki, Hiroshi; Iwamura, Toshihiko [Mitsubishi Heavy Industries Ltd., Takasago R and D Center, Takasago, Hyogo (Japan); Nakada, Shizuo; Ajiki, Kazuhide [Mitsubishi Heavy Industries Ltd., Kobe Shipyard and Machinery Works, Kobe, Hyogo (Japan); Urata, Sigeru [General Office of Nuclear and Fossil Power Production, Kansai Electric Power Co., Inc., Osaka (Japan)

2000-07-01

An Irradiation Assisted Stress Corrosion Cracking (IASCC) has not been found in Pressurized Water Reactors (PWRs). However, the authors have investigated on the possibility of IASCC so as to be able to estimate the degradation of PWR plants up to the end of their lifetime. In this study, the authors melted the test alloys whose bulk compositions simulated the grain boundary compositions of irradiated Type 304 and Type 316 CW stainless steels. Low chromium, high nickel and silicon (12%Cr-28%Ni-3%Si) steel showed high susceptibility to PWSCC (Primary Water Stress Corrosion Cracking) by SSRT (Slow Strain Rate Tensile) test in simulated PWR primary water. PWSCC susceptibility of the test steels increases with a decrease of chromium content and a increase of nickel and silicon contents. The aged test steel included coherent M{sub 23}C{sub 6} carbides with matrices at the grain boundaries showed low PWSCC susceptibility. This tendency is in very good agreement with that of the PWSCC susceptibility of nickel based alloys X-750 and 690. From these results, if there is the possibility of IASCC for austenitic stainless steels in PWRs, in the future, the IASCC shall be caused by the PWSCC as a result of irradiation induced grain boundary segregation. (author)

Kinetics of steel heavy ingot formation in dies of semicontinuous-casting machines

International Nuclear Information System (INIS)

Tsukerman, V.Ya.; Marchenko, I.K.

1986-01-01

Formation kinetics of round section ingot of up to 0.67 m in diameter was analyzed in dies of semicontinuous-casting machines on casting of the most usable assortment steels: medium-carbon low-alloyed and chromium-nickel stainless steels. It is established that solidification coefficient decreases in direct proportion to ingot diameter. Value of different-thickness ingot skin at die outlet is in direct proportion to a casted steel overheating temperature, ingot diameter and inversely proportional to the number and diameter of holes in a ladder nozzle and square root of ingot drawing rate

COMMERCIAL SUPERSONIC TRANSPORT PROGRAM. PHASE II-C REPORT. HIGH STRENGTH STEEL EVALUATION FOR SUPERSONIC AIRCRAFT.

Science.gov (United States)

JET TRANSPORT AIRCRAFT, *AIRFRAMES, SUPERSONIC AIRCRAFT, STEEL , STRUCTURAL PROPERTIES, FRACTURE(MECHANICS), FATIGUE(MECHANICS), STRESS CORROSION...MICROPHOTOGRAPHY, HIGH TEMPERATURE, NICKEL ALLOYS, COBALT ALLOYS, CARBON, BAINITE , COMMERCIAL AIRCRAFT.

MFTF magnet cryogenics

International Nuclear Information System (INIS)

VanSant, J.H.

1981-07-01

The prime requirement of the cryogenics of the magnets is to assure a superconducting state for the magnet coils, a large task considering their enormous size. The following presentation addresses the principal topics that have been considered in this cryogenic design

Residual stress control and design of next-generation ultra-hard gear steels

Science.gov (United States)

Qian, Yana

In high power density transmission systems, Ni-Co secondary hardening steels have shown great potential for next-generation gear applications due to their excellent strength, toughness and superior fatigue performance. Study of residual stress generation and evolution in Ferrium C61 and C67 gear steels revealed that shot peening and laser peening processes effectively produce desired beneficial residual stress in the steels for enhanced fatigue performance. Surface residual stress levels of -1.4GPa and -1.5GPa were achieved in shot peened C61 and laser peened C67, respectively, without introducing large surface roughness or defects. Higher compressive residual stress is expected in C67 according to a demonstrated correlation between attainable residual stress and material hardness. Due to the lack of appropriate shot media, dual laser peening is proposed for future peening optimization in C67. A novel non-destructive synchrotron radiation technique was implemented and applied for the first time for residual stress distribution analysis in gear steels with large composition and property gradients. Observed substantial residual stress redistribution and material microstructure change during the rolling contact fatigue screening test with extremely high 5.4GPa load indicates the unsuitability of the test as a fatigue life predictor. To exploit benefits of higher case hardness and associated residual stress, a new material and process (CryoForm70) aiming at 70Rc surface hardness was designed utilizing the systems approach based on thermodynamics and secondary hardening mechanisms. The composition design was first validated by the excellent agreement between experimental and theoretical core martensite start temperature in the prototype. A novel cryogenic deformation process was concurrently designed to increase the case martensite volume fraction from 76% to 92% for enhanced strengthening efficiency and surface hardness. High temperature vacuum carburizing was

The study of high-boron steel and high-boron cast iron used for shield

International Nuclear Information System (INIS)

Pan Xuerong; Lu Jixin; Wen Yaozeng; Wang Zhaishu; Cheng Jiantin; Cheng Wen; Shun Danqi; Yu Jinmu

1996-12-01

The smelting, forging, heat-treatment technology and the mechanical properties of three kinds of high-boron steels (type 1: 0.5% boron; type 2: 0.5% boron and 4% or 2% nickel; type 3: 0.5% boron, 0.5% nickel and 0.5% molybdenum) were studied. The test results show that the technology for smelting, forging and heat-treatment (1050 degree C/0.5 h water cooled + 810 degree C/1 h oil cooled) in laboratory is feasible. Being sensitive to notch, the impact toughness of high-boron steel type 1 is not steady and can not meet the technology requirements on mechanical properties. The mechanical properties of both high-boron steel type 2 and type 3 can meet the technological requirements. The smelting technology of high-boron casting iron containing 0.5% boron was researched. The tests show that this casting iron can be smelted in laboratory and its properties can basically satisfy the technology requirements. (10 refs., 6 figs., 11 tab.)

The cryogenic control system of EAST

International Nuclear Information System (INIS)

Zhuang, M.; Hu, L.B.; Zhow, Z.W.; Xia, G.H.

2012-01-01

Highlights: ► A reliable and flexible duplex control system is required for cryogenic system. ► The cryogenic control system is based on Delta-V DCS. ► It has been proved to be an effective way to control cryogenic process. ► It will provide useful experience and inspiration for the development in the cryogenic control engineering. - Abstract: A large scale helium cryogenic system is one of the key components for the EAST tokamak device for the cooling of PF and TF coils, structures, thermal shields, buslines, current leads and cryopumps. Since the cooling scheme of the EAST cryogenic system is fairly complicated, a reliable and flexible control system is required for cryogenic system. The cryogenic control system is based on DeltaV DCS which is the process control software developed by Emerson Company. The EAST cryogenic system has been in operation for four years and has been proved to be safe, stable and energy saving by the past 7 experiments. This paper describes the redundant control network, hardware configuration, software structure, auxiliary system and the new development in the future.

Biomonitoring of some heavy metal contaminations from a steel ...

African Journals Online (AJOL)

Soil and plants growing in the vicinity of industrial areas display increased concentrations of heavy metals and give an indication of the environmental quality. The contamination source for aluminum, iron, nickel and lead in the Botanical garden of Mobarakeh Steel Company was recognized by analyzing the leaves and ...

Cryogenic Preamplifiers for Magnetic Resonance Imaging

DEFF Research Database (Denmark)

Johansen, Daniel H.; Sanchez-Heredia, Juan D.; Petersen, Jan R.

2018-01-01

Pursuing the ultimate limit of detection in magnetic resonance imaging (MRI) requires cryogenics to decrease the thermal noise of the electronic circuits. As cryogenic coils for MRI are slowly emerging cryogenic preamplifiers are required to fully exploit their potential. A cryogenic preamplifier...

Iron and silicon effect on the phase composition of nickel-beryllium bronzes

International Nuclear Information System (INIS)

Zakharov, A.M.; Zakharov, M.V.; Ajvaz'yan, N.G.

1977-01-01

In order to specify phase composition and strengthening heat treatment conditions for nickel beryllium bronzes that are promising electrode materials for welding of high strength steels and nickel-base superalloys, the primary section of the quinternary Cu-Ni-Be-Fe-S system was studied at constant nickel and beryllium concentration and varying silicon and iron concentration (max. 4% of every element). The study was made using the metallographic and x-ray phase techniques, determination of alloy solidus temperature, and exessphase microhardness testing. Silicon additions are shown to decrease abruptly and those of iron, in contrast, somewhat to raise the solidus temperature of ternary Cu + 2% Ni + 0.3% Be alloy. When added concurrently, iron compensates for the damaging silicon effect on the solidus temperature of Cu-Ni-Be alloys. The excess phases formed can be used as strengthening agents of Cu-Ni-Be-Si-Fe alloys during quenching and subsequent aging

[Shaping ability of multi-taper nickel-titanium files in simulated resin curved root canal].

Science.gov (United States)

Luo, Hong-Xia; Huang, Ding-Ming; Jia, Liu-He; Luo, Shi-Gao; Gao, Xiao-Jie; Tan, Hong; Zhou, Xue-Dong

2006-08-01

To compare the shaping ability of ISO standard stainless steel K files and multi-taper ProTaper nickel-titanium files in simulated resin curved root canals. METHODS Thirty simulated resin root canals were randomly divided into three groups and prepared by stainless steel K files, hand ProTaper, rotary ProTaper, respectively. The amount of material removed from inner and outer wall and canal width after canal preparation was measured, while the canal curvature before and after canal preparation and canals aberrations were recorded. The stainless steel K files removed more material than hand ProTaper and rotary ProTaper at the outer side of apex and inner side of curvature (P ProTaper group (P ProTaper had no evident aberration. The shaping ability of ProTaper is better than stainless steel K files.

Parametrical limits of SCC-susceptibility of austenitic and austenitic-ferritic Cr-Ni steels

International Nuclear Information System (INIS)

Starosvetskij, D.I.; Baru, R.L.; Bondarenko, A.I.; Bogoyavlenskij, V.L.; Timonin, V.A.

1990-01-01

Comparative investigations into corrosion cracking (CC) of austenitic (12Kh18N10T) and austenitic-ferritic (08Kh22N6T) chromium-nickel steels are performed for various chloride media in a wide range of chloride concentrations and temperatures. It is shown that the ratio between steels in terms of their CC-susceptibility is not definite and can undergo a reversal depending on parameters of medium, level and conditions of loading. Differences in mechanisms of corrosion cracking of austenitic and austenitic-ferritic steels are established

Microstructural features of dissimilar welds between 316LN austenitic stainless steel and alloy 800

International Nuclear Information System (INIS)

Sireesha, M.; Sundaresan, S.

2000-01-01

For joining type 316LN austenitic stainless steel to modified 9Cr-1Mo steel for power plant application, a trimetallic configuration using an insert piece (such as alloy 800) of intermediate thermal coefficient of expansion (CTE) has been sometimes suggested for bridging the wide gap in CTE between the two steels. Two joints are thus involved and this paper is concerned with the weld between 316LN and alloy 800. These welds were produced using three types of filler materials: austenitic stainless steels corresponding to 316,16Cr-8Ni-2Mo, and the nickel-base Inconel 182 1 . The weld fusion zones and the interfaces with the base materials were characterised in detail using light and transmission electron microscopy. The 316 and Inconel 182 weld metals solidified dendritically, while the 16-8-2(16%Cr-8%Ni-2%Mo) weld metal showed a predominantly cellular substructure. The Inconel weld metal contained a large number of inclusions when deposited from flux-coated electrodes, but was relatively inclusion-free under inert gas-shielded welding. Long-term elevated-temperature aging of the weld metals resulted in embrittling sigma phase precipitation in the austenitic stainless steel weld metals, but the nickel-base welds showed no visible precipitation, demonstrating their superior metallurgical stability for high-temperature service. (orig.)

A cryogenic infrared calibration target

Science.gov (United States)

Wollack, E. J.; Kinzer, R. E.; Rinehart, S. A.

2014-04-01

A compact cryogenic calibration target is presented that has a peak diffuse reflectance, R ⩽ 0.003, from 800 to 4800 cm-1 (12 - 2 μm). Upon expanding the spectral range under consideration to 400-10 000 cm-1 (25 - 1 μm) the observed performance gracefully degrades to R ⩽ 0.02 at the band edges. In the implementation described, a high-thermal-conductivity metallic substrate is textured with a pyramidal tiling and subsequently coated with a thin lossy dielectric coating that enables high absorption and thermal uniformity across the target. The resulting target assembly is lightweight, has a low-geometric profile, and has survived repeated thermal cycling from room temperature to ˜4 K. Basic design considerations, governing equations, and test data for realizing the structure described are provided. The optical properties of selected absorptive materials—Acktar Fractal Black, Aeroglaze Z306, and Stycast 2850 FT epoxy loaded with stainless steel powder—are characterized and presented.

Nickel-titanium alloys: a systematic review

Directory of Open Access Journals (Sweden)

Marcelo do Amaral Ferreira

2012-06-01

Full Text Available OBJECTIVE: A systematic review on nickel-titanium wires was performed. The strategy was focused on Entrez-PubMed-OLDMEDLINE, Scopus and BioMed Central from 1963 to 2008. METHODS: Papers in English and French describing the behavior of these wires and laboratorial methods to identify crystalline transformation were considered. A total of 29 papers were selected. RESULTS: Nickel-titanium wires show exceptional features in terms of elasticity and shape memory effects. However, clinical applications request a deeper knowledge of these properties in order to allow the professional to use them in a rational manner. In addition, the necessary information regarding each alloy often does not correspond to the information given by the manufacturer. Many alloys called "superelastic" do not present this effect; they just behave as less stiff alloys, with a larger springback if compared to the stainless steel wires. CONCLUSIONS: Laboratory tests are the only means to observe the real behavior of these materials, including temperature transition range (TTR and applied tensions. However, it is also possible to determine in which TTR these alloys change the crystalline structure.

Integrated cryogenic sensors

International Nuclear Information System (INIS)

Juanarena, D.B.; Rao, M.G.

1991-01-01

Integrated cryogenic pressure-temperature, level-temperature, and flow-temperature sensors have several advantages over the conventional single parameter sensors. Such integrated sensors were not available until recently. Pressure Systems, Inc. (PSI) of Hampton, Virginia, has introduced precalibrated precision cryogenic pressure sensors at the Los Angeles Cryogenic Engineering Conference in 1989. Recently, PSI has successfully completed the development of integrated pressure-temperature and level-temperature sensors for use in the temperature range 1.5-375K. In this paper, performance characteristics of these integrated sensors are presented. Further, the effects of irradiation and magnetic fields on these integrated sensors are also reviewed

Structure and properties of the combined protective coatings on the basis of nickel deposited substrates of steel

International Nuclear Information System (INIS)

Ruzimov, Sh.M.; Pogrebnjak, A.D.; Kuroda, S.; Alonseva, D.L.; Kolisnichenko, O.V.

2006-01-01

Full text: Recently alongside with traditional technologies of surface hardenings like, chemical-technical processing and other highly concentrated sources of heating as plasma jet and electronic beam are more actively used. One of the most perspective and modern methods of reception of materials are the combined methods of processing of materials. The results of structure and element composition of the coatings researches conducted the plasma-detonation method on a substrate from steel are submitted. In practice plasma powder coatings from nickel alloys are widely applied. As coatings from a powder on the basis of nickel: PG-10 N-01 (Ni- the base; Cr -14-20%; Fe -7%; Si - 4,3%; B - 3,3%; C -0,8%;), PGAN-33 (Ni-the base; Cr -24%; Mo -4%; Si -2%; B -2%; W -1%) and PG-19 N-01 (Ni- the base; Cr-8-14%; Fe-5%; Si-1,2-3,2%; B-2,3%; C-0,5%;) are used. After drawing coatings from powders PG-10 N-01 and PGAN-33 a part of samples have melted off high-current electron beam in two modes: soft and rigid. Under high-temperature influence electron melting plastic inter metalloid connections Cr 3 Ni 2 and Cr B are formed in a surface of a coating. Coatings from PG-19 N-01 are deposited either preliminary heated, or as taken a cold substrate for some passes. Repeated melting of coating surfaces was conducted by a pulse plasma jet without adding of a powder in it. In this work to study coating surfaces and their transversal cross sections, we applied XRD and SEM with a microanalysis. Also we measured micro-hardness and wear. The studies demonstrated that the plasma-detonation technology could provide the formation of the coatings with a dense adhesion to a substrate. It is shown that additional processing of a coating by a plasma jet result in change of a shape of a surface, redistribution of elements to reduction the size of grains. In turn it considerably changes mechanical properties of coatings. (author)

Cryogenic Fluid Management Facility

Science.gov (United States)

Eberhardt, R. N.; Bailey, W. J.

1985-01-01

The Cryogenic Fluid Management Facility is a reusable test bed which is designed to be carried within the Shuttle cargo bay to investigate the systems and technologies associated with the efficient management of cryogens in space. Cryogenic fluid management consists of the systems and technologies for: (1) liquid storage and supply, including capillary acquisition/expulsion systems which provide single-phase liquid to the user system, (2) both passive and active thermal control systems, and (3) fluid transfer/resupply systems, including transfer lines and receiver tanks. The facility contains a storage and supply tank, a transfer line and a receiver tank, configured to provide low-g verification of fluid and thermal models of cryogenic storage and transfer processes. The facility will provide design data and criteria for future subcritical cryogenic storage and transfer system applications, such as Space Station life support, attitude control, power and fuel depot supply, resupply tankers, external tank (ET) propellant scavenging, and ground-based and space-based orbit transfer vehicles (OTV).

76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

Science.gov (United States)

2011-07-29

...) high nickel steel; (d) ball bearing steel; and (e) concrete reinforcing bars and rods. Also excluded... its ratio of length (measured along the axis--that is, the direction of rolling--of the rod) over... treatment as Sicartsa. We will instruct U.S. Customs and Border Protection that a cash deposit rate of 1.26...

Cryogenic forced convection refrigerating system

International Nuclear Information System (INIS)

Klee, D.J.

1988-01-01

This patent describes the method of refrigerating products by contact with a refrigerating gas which comprises introducing product into a refrigeration zone, contacting the product with the refrigerating gas for a sufficient time to refrigerate it to the appropriate extent and removing the refrigerated product. The improvement for producing the refrigeration gas from a liquid cryogen such that essentially all of the liquid cryogen is fully vaporized before contacting the product comprises: (a) introducing the liquid cryogen, selected from the group consisting of liquid air and liquid nitrogen, at elevated pressure into an ejector as the motive fluid to accelerate a portion of a warm refrigerating gas through the ejector while mixing the cryogen and gas to effect complete vaporization of the liquid cryogen and substantial cooling of the portion of the refrigerating gas resulting in a cold discharge gas which is above the liquefaction temperature of the cryogen; (b) introducing the cold discharge gas into a forced circulation pathway of refrigerating gas and producing a cold refrigerating gas which contacts and refrigerates product and is then at least partially recirculated; (c) sensing the temperature of the refrigerating gas in the forced circulation pathway and controlling the introduction of liquid cryogen with regard to the sensed temperature to maintain the temperature of the discharge gas above the liquefacton temperature of the cryogen utilized

Chromium steel corrosion rates and mechanisms in aqueous nickel chloride at 300C

International Nuclear Information System (INIS)

Forrest, J.E.; Broomfield, J.P.; Mitra, P.K.

1985-01-01

Rapid corrosion of PWR steam generator carbon steel support structures and consequential denting of steam generator tubes led to investigation of alternative support designs and materials. In recent designs of steam generators the carbon steel drilled hole tube support plate has been replaced by one of quatrefoil or trefoil shape to minimize the contact area. These plates are now made of more corrosion resistant chromium steel (approx. 12%Cr) to ensure that they are less vulnerable to attack in the event of adverse boiler water chemistry. This study was initiated to examine the corrosion behavior of a range of chromium steels in the acid chloride environments characteristic of tube/support plate crevices under adverse boiler water conditions. Objectives of the study were to: 1) determine the relative susceptibility of candidate tube support plate steels to acid chloride corrosion; 2) investigate the corrosion product morphology and its relationship to the corrosion mechanism; 3) determine the effect of environment aggressiveness on 12%Cr (A405) steel corrosion rates and mechanisms; and 4) investigate the effect of restraint stress/environment on denting potential of A405. Experimental method and results are discussed

Current Status of Development of High Nickel Low Alloy Steels for Commercial Reactor Pressure Vessel

Energy Technology Data Exchange (ETDEWEB)

Kim, Min Chul; Lee, B. S.; Park, S. G.; Lee, K. H. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2008-12-15

SA508 Gr.3 Mn-Mo-Ni low alloy steels have been used for nuclear reactor pressure vessel steels up to now. Currently, the design goal of nuclear power plant is focusing at larger capacity and longer lifetime. Requirements of much bigger pressure vessels may cause critical problems in the manufacturing stage as well as for the welding stage. Application of higher strength steel may be required to overcome the technical problems. It is known that a higher strength and fracture toughness of low alloy steels such as SA508 Gr.4N low alloy steel could be achieved by increasing the Ni and Cr contents. Therefore, SA508 Gr.4N low alloy steel is very attractive as eligible RPV steel for the next generation PWR systems. In this report, we propose the possibility of SA508 Gr.4N low alloy steel for an application of next generation commercial RPV, based on the literature research result about development history of the RPV steels and SA508 specification. In addition, we have surveyed the research result of HSLA(High Strength Low Alloy steel), which has similar chemical compositions with SA508 Gr.4N, to understand the problems and the way of improvement of SA508 Gr.4N low alloy steel. And also, we have investigated eastern RPV steel(WWER-1000), which has higher Ni contents compared to western RPV steel.

Effect of nickel addition on mechanical properties of powder forged Fe-Cu-C

Science.gov (United States)

Archana Barla, Nikki

2018-03-01

Fe-Cu-C system is very popular in P/M industry for its good compressibility and dimensional stability with high strength. Fe-Cu-C is a structural material and is used where high strength with high hardness is required. The composition of powder metallurgy steel plays a vital role in the microstructure and physical properties of the sintered component. Fe-2Cu-0.7C-Ni alloy with varying nickel composition (0%, 0.5%, 1.0%, 1.5%, 2.0%, and 3.0%) wt. % was prepared by powder metallurgy (P/M) sinter forging process. The present work discuss the effect of varying nickel content on microstructure and mechanical properties.

HIGH TEMPERATURE TENSILE PROPERTIES OF NEW FE-CR-MN DEVELOPED STEEL

Directory of Open Access Journals (Sweden)

M. Mahmoudiniya

2017-03-01

Full Text Available Nowadays, Ni-free austenitic stainless steels are being developed rapidly and high price of nickel is one of the most important motivations for this development. At present research a new FeCrMn steel was designed and produced based on Fe-Cr-Mn-C system. Comparative studies on microstructure and high temperature mechanical properties of  new steel and AISI 316 steel were done. The results showed that new FeCrMn developed steel has single austenite phase microstructure, and its tensile strength and toughness were higher than those of 316 steel at 25, 200,350 and 500°C. In contrast with 316 steel, the new FeCrMn steel did not show strain induced transformation and dynamic strain aging phenomena during tensile tests that represented higher austenite stability of new developed steel. Lower density and higher strength of the new steel caused higher specific strength in comparison with the 316 one that can be considered as an important advantage in structural applications but in less corrosive environment

Development of a Cryogenic Radiation Detector for Mapping Radio Frequency Superconducting Cavity Field Emissions

CERN Document Server

Dotson, Danny W

2005-01-01

There is a relationship between field emissions in a Super Conducting RF cavity and the production of radiation (mostly X-rays). External (room temperature) detectors are shielded from the onset of low energy X-rays by the vacuum and cryogenic stainless steel module walls. An internal measuring system for mapping field emissions would assist scientists and engineers in perfecting surface deposition and acid washing module surfaces. Two measurement systems are undergoing cryogenic testing at JLab. One is an active CsI photodiode array and the second is an X-ray film camera. The CsI array has operated sucessfully in a cavity in liquid Helium but saturated at higher power due to scattering in the cavity. A shield with an aperature similar to the X-ray film detector is being designed for the next series of tests which will be completed before PAC-05.

Nickel in nails, hair and plasma from nickel-hypersensitive women

DEFF Research Database (Denmark)

Gammelgaard, Bente; Veien, Niels

1990-01-01

The concentrations of nickel in finger-nails, toe-nails, hair and plasma from 71 nickel-hypersensitive women and 20 non-hypersensitive women were determined. Nickel concentrations in finger-nails were significantly higher than in toe-nails in both the nickel-hypersensitive group and the control...... group. Nickel-sensitive women had significantly higher levels of nickel in toe-nails, hair and plasma than had control subjects, whereas there was no significant difference in nickel concentration in finger-nails between the two groups. No correlation could be demonstrated between nickel levels in any...... combination of nails, hair and plasma in the nickel-hypersensitive or in the control group....

Alumina Fiber-Reinforced 9310 Steel Metal Matrix Composite for Rotorcraft Drive System Components, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — AISI 9310 nickel-chromium-molybdenum alloy steel is used extensively in military helicopter rotor shafts and gears. This reliable alloy provides excellent fatigue...

Heat treatment temperature influence on ASTM A890 GR 6A super duplex stainless steel microstructure

International Nuclear Information System (INIS)

Martins, Marcelo; Casteletti, Luiz Carlos

2005-01-01

Duplex and super duplex stainless steels are ferrous alloys with up to 26% chromium, 8% nickel, 5% molybdenum and 0.3% nitrogen, which are largely used in applications in media containing ions from the halogen family, mainly the chloride ion (Cl - ). The emergence of this material aimed at substituting Copper-Nickel alloys (Cupro-Nickel) that despite presenting good corrosion resistance, has mechanical properties quite inferior to steel properties. The metallurgy of duplex and super duplex stainless steel is complex due to high sensitiveness to sigma phase precipitation that becomes apparent, due to the temperatures they are exposed on cooling from solidification as well as from heat treatment processes. The objective of this study was to verify the influence of heat treating temperatures on the microstructure and hardness of ASTM A890/A890M Gr 6A super duplex stainless steel type. Microstructure control is of extreme importance for castings, as the chemical composition and cooling during solidification inevitably provide conditions for precipitation of sigma phase. Higher hardness in these materials is directly associated to high sigma phase concentration in the microstructure, precipitated in the ferrite/austenite interface. While heat treatment temperature during solution treatment increases, the sigma phase content in the microstructure decreases and consequently, the material hardness diminishes. When the sigma phase was completely dissolved by the heat treatment, the material hardness was influenced only due to ferrite and austenite contents in the microstructure

Cryogenics in CEBAF HMS dipole

International Nuclear Information System (INIS)

Bogensberger, P.; Ramsauer, F.; Brindza, P.; Wines, R.; Koefler, H.

1994-01-01

The paper will report upon the final design, manufacturing and tests of CEBAF's HMS Dipole cryogenic equipment. The liquid nitrogen circuits, the helium circuits and thermal insulation of the magnet will be addressed. The cryogenic reservoir and control module as an integral part of the HMS Dipole magnet will be presented. The construction, manufacturing, tests and final performance of the HMS Dipole cryogenic system will be reported. The LN 2 circuit and the He circuit are tied together by the control system for cool down, normal operation and standby. This system monitors proper temperature differences between both circuits and controls the cryogenic supply to meet the constraints. Implementation of the control features for the cryogenic system into the control system will be reported

Surface tension confined liquid cryogen cooler

International Nuclear Information System (INIS)

Castles, S.H.; Schein, M.E.

1989-01-01

A cryogenic cooler is described for use in craft such as launch, orbital and space vehicles subject to changes in orientation and conditions of vibration and weightlessness comprising: an insulated tank; a porous open celled sponge-like material disposed substantially throughout the contained volume of the insulated tank; a cryogenic fluid disposed within the sponge-like material; a cooling finger immersed in the cryogenic fluid, the finger extending from inside the insulated tank externally to an outside source such as an instrument detector for the purpose of transmitting heat from the outside source into the cryogenic fluid; means for filling the insulated tank with cryogenic fluid; and means for venting vaporized cryogenic fluid from the insulated tank

Weldability of thermally grain-refined Fe-12Ni-0.25Ti for cryogenic structural applications

International Nuclear Information System (INIS)

Williams, D.E.

1980-02-01

The weldability of a research alloy designed for structural use in liquid helium temperature, cryogenic environments was investigated. Plates of iron-12 weight percent nickel-0.25 weight percent titanium were grain refined by the four-step, grain refining thermal treatment developed for this alloy and welded with Inconel Number 92 weld wire using the Gas Metal Arc (GMA) welding process with argon-15% helium gas shielding. Both a single pass and a double-sided, 2 pass electron beam (EB) weld were also made without filler metal addition. Weldments were radiographed and sectioned and the charpy V-notch specimens removed were tested at liquid nitrogen and helium temperatures

Device for delivering cryogen to rotary super-conducting winding of cryogen-cooled electrical machine

International Nuclear Information System (INIS)

Filippov, I.F.; Gorbunov, G.S.; Khutoretsky, G.M.; Popov, J.S.; Skachkov, J.V.; Vinokurov, A.A.

1980-01-01

A device is disclosed for delivering cryogen to a superconducting winding of a cryogen-cooled electrical machine comprising a pipe articulated along the axis of the electrical machine and intended to deliver cryogen. One end of said pipe is located in a rotary chamber which communicates through channels with the space of the electrical machine, and said space accommodating its superconducting winding. The said chamber accommodates a needle installed along the chamber axis, and the length of said needle is of sufficient length such that in the advanced position of said cryogen delivering pipe said needle reaches the end of the pipe. The layout of the electrical machine increases the reliability and effectiveness of the device for delivering cryogen to the superconducting winding, simplifies the design of the device and raises the efficiency of the electrical machine

Cryogenic Thermal Emittance Measurements on Small-Diameter Stainless Steel Tubing

Science.gov (United States)

Jahromi, Amir E.; Tuttle, James G.; Canavan, Edgar R.

2017-01-01

The Mid Infrared Instrument aboard the James Webb Space Telescope includes a mechanical cryocooler which cools its detectors to their 6 K operating temperature. The refrigerant flows through several meters of 2 mm diameter 304L stainless steel tubing, with some sections gold plated, and some not, which are exposed to their environment. An issue of water freezing onto the tube surfaces is mitigated by running a warm gas through the lines to sublimate the frozen water. To model the effect of this process on nearby instruments, an accurate measure of the tube emittance is needed. Previously we reported the absorptance of the gold plated stainless steel tubing as a function of source temperature (i.e. its environment). In this work the thermal emittance of the uncoated tubing is measured as a function of its temperature between 100 and 280 K. These values lead to an accurate prediction of the minimum length of time required to thermally recycle the system. We report the technique and present the results.

Effect of machining on the deformability of steel in surface-active medium at lower temperatures

International Nuclear Information System (INIS)

Gusti, E.Ya.; Babej, Yu.I.

1977-01-01

The effect of some machining methods of carbon steel, chromium steel, and chromium nickel steel, and that of low temperatures on the principle characteristics of formability during impact bending in air and a surface-active environment have been studied. The temperature decrease from the ambient to -80 deg is shown to reduce steel formability as evaluated by deflection (f) and to increase the forming force. The variation of these characteristics with lowering temperature, however, is greatly affected by machining process conditions. The FRHT (Friction-Hardening Treatment) on the white layer assures minimum ductility losses, and increases steel strength at low temperatures both in air and in the surface-active environment

Ex vivo study on root canal instrumentation of two rotary nickel-titanium systems in comparison to stainless steel hand instruments.

Science.gov (United States)

Vaudt, J; Bitter, K; Neumann, K; Kielbassa, A M

2009-01-01

To investigate instrumentation time, working safety and the shaping ability of two rotary nickel-titanium (NiTi) systems (Alpha System and ProTaper Universal) in comparison to stainless steel hand instruments. A total of 45 mesial root canals of extracted human mandibular molars were selected. On the basis of the degree of curvature the matched teeth were allocated randomly into three groups of 15 teeth each. In group 1 root canals were prepared to size 30 using a standardized manual preparation technique; in group 2 and 3 rotary NiTi instruments were used following the manufacturers' instructions. Instrumentation time and procedural errors were recorded. With the aid of pre- and postoperative radiographs, apical straightening of the canal curvature was determined. Photographs of the coronal, middle and apical cross-sections of the pre- and postoperative canals were taken, and superimposed using a standard software. Based on these composite images the portion of uninstrumented canal walls was evaluated. Active instrumentation time of the Alpha System was significantly reduced compared with ProTaper Universal and hand instrumentation (P < 0.05; anova). No instrument fractures occurred in any of the groups. The Alpha System revealed significantly less apical straightening compared with the other instruments (P < 0.05; Mann-Whitney U test). In the apical cross-sections Alpha System resulted in significantly less uninstrumented canal walls compared with stainless steel files (P < 0.05; chi-squared test). Despite the demonstrated differences between the systems, an apical straightening effect could not be prevented; areas of uninstrumented root canal wall were left in all regions using the various systems.

Biodegradation of nickel and chromium from space maintainers: An in vitro study

Directory of Open Access Journals (Sweden)

Bhaskar V

2010-03-01

Full Text Available Band materials are often used in the practice of pediatric dentistry. Nickel and Chromium are the main ingredients of these materials. The potential health hazards of nickel and chromium and their compounds have been the focus of attention for more than 100 years. It has established that these metals could cause hypersensitivity. The study was undertaken to analyze in vitro biodegradation of space maintainers made out of stainless steel band materials from manufacturers Dentaurum and Unitek. The leaching effect simulating the use of one, two, three, and four space maintainers in clinical practice was studied by keeping the respective number of space maintainers in the artificial saliva incubating at 37°C and analyzing for nickel and chromium release after 1,7,14,21 and 28 days using atomic absorption spectrophotometer. Results showed that there was measurable release of both nickel and chromium which reached maximum level at the end of 7 days which was statistically significant (P < 0.05 and was very much below the dietary average intake even for four bands used and was not capable of causing any toxicity.

Effect of surfactant concentration in the electrolyte on the tribological properties of nickel-tungsten carbide composite coatings produced by pulse electro co-deposition

Science.gov (United States)

Kartal, Muhammet; Uysal, Mehmet; Gul, Harun; Alp, Ahmet; Akbulut, Hatem

2015-11-01

A nickel plating bath containing WC particles was used to obtain hard and wear-resistant particle reinforced Ni/WC MMCs on steel surfaces for anti-wear applications. Copper substrates were used for electro co-deposition of Ni matrix/WC with the particle size of <1 μm tungsten carbide reinforcements. The influence of surfactant (sodium dodecyl sulfate, SDS) concentration on particle distribution, microhardness and wear resistance of composite coatings has been studied. The nickel films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The effects of the surfactant on the zeta potential, co-deposition and distribution of WC particles in the nickel matrix, as well as the tribological properties of composite coatings were also investigated. The tribological behaviors of the electrodeposited WC composite coatings sliding against M50 steel ball (Ø 10 mm) were examined on a CSM Instrument. All friction and wear tests were performed without lubrication at room temperature and in the ambient air (relative humidity 55-65%).

Applications of nitrogen-alloyed stainless steels

Energy Technology Data Exchange (ETDEWEB)

Sundvall, J.; Olsson, J. [Avesta Sheffield AB (Sweden); Holmberg, B. [Avesta Welding AB (Sweden)

1999-07-01

A selected number of applications for different types of nitrogen-alloyed stainless steels are described. The applications and grades are based on how nitrogen improves different properties. Conventional austenitic grades of type 304 and 316 can be alloyed with nitrogen to increase the strength and to maintain the austenite stability after cold deformation when exposed to cryogenic temperatures. Such examples are presented. The addition of nitrogen to duplex grades of stainless steel such as 2205 improves the pitting resistance, among other things, and also enables faster reformation of the austenite in the heat affected zone. This means that heavy plate can be welded without pre-heating or post-weld heating. Such applications are covered. Modern highly alloyed austenitic stainless steels almost always contain nitrogen and all reasons for this are covered, i.e. to stabilise the austenite, to increase the strength, and to improve the pitting resistance. The increased strength is the characteristic exemplified the least, since the higher strength of duplex grades is well known, but examples on austenite stability and improved pitting resistance are presented. (orig.)

Nickel production in Serbia-technological and environmental aspects

Directory of Open Access Journals (Sweden)

Željko Kamberović

2014-12-01

Full Text Available Demand for nickel is constantly growing due to the versatility of its application, at the first place for stainless steel production. Ore reserves and possibility of nickel production of today’s Serbia and in neighboring countries were thoroughly investigated, and presented work is part of a wider project of sublimation of scientific and professional experience in the field of nickel extractive metallurgy on domestic raw materials. Presented research explores the possibility of high pressure sulfuric acid leaching of Serbian lateritic ores from localities Rudjinci, Ba and Lipovac. All three investigated ore deposits behaved differently both during preparation and during hydrometallurgical treatment. As optimal method for ore preparation proved to be crushing-milling-sieving route, but without possibility of concentrate production. Only for Rudjinci ore deposit achieved leaching efficiency reached satisfactory level of 95%. Within presented paper flow-sheet is proposed for processing high-magnesium laterite ores, with iron and magnesium oxide Both could be recirculated and used again in technological process; MgO for iron precipitation and SO2 for production of leaching agent, sulfuric acid. Final decision on the sustainability of the process will be made according to techno-economic and environmental evaluation. Estimated overall impact of the project implementation on the environment is negative.

The role of duplex stainless steels for downhole tubulars

International Nuclear Information System (INIS)

Francis, R.

1993-01-01

In sour conditions there is an increasing trend to turn to corrosion resistant alloys for downhole tubulars. The most commonly used CRA tubular is 13Cr, and there are thousands of feet in service. However, there are limits to the use of 13Cr, ie., the risk of sulphide stress corrosion cracking at high H 2 S levels, and the possibility of pitting or high corrosion rates in waters with high chloride contents. Where the service conditions are felt to be too severe for 13Cr alloys it has been traditional to switch to nickel base alloys such as alloys 825 and C-276 (UNS N08825 and N10276). The alloys are much more expensive than 13Cr, and in recent years the duplex stainless steels have been selected as alloys with superior corrosion and SSCC resistance compared with 13Cr, and having lower cost than nickel alloys. Originally the 22Cr duplex alloy (UNS 31803) was used, but more recently the 25Cr super duplex alloys (UNS S32760 and S32750) have become more available. The present paper reviews the data available for 13Cr and the limits of applicability. Data is also presented for laboratory tests for both the 22Cr and 25Cr super duplex alloys. There is extensive service experience with both 22Cr and 25Cr super duplex in the North Sea, covering both downhole tubulars, manifold and post wellhead equipment. Data is presented showing some of the sour condition being experienced in the North Sea by super duplex alloys. These results show that there is a substantial gap between the limits of use for 13Cr and the 25Cr super duplex stainless steel alloys. This means that in many sour environments super duplex stainless steel provides a cost effective alternative to nickel-base alloys

Gaseous surface hardening of martensitic stainless steels

DEFF Research Database (Denmark)

Tibollo, Chiara; Villa, Matteo; Christiansen, Thomas L.

The present work addresses heat and surface treatments of martensitic stainless steel EN 1.4028. Different combinations of heat treatments and surface treatments were performed: conventional austenitisation, cryogenic treatment and in particular high temperature solution nitriding (HTSN) and low...... that cubic lath martensite in conventionally austenitised EN 1.4028 dissolves nitrogen and develops expanded martensite (ferrite) during LTSH. HTSN leads to a microstructure of tetragonal plate martensite and retained austenite. The content of retained austenite can be reduced by a cryo...

Surface Roughness and Tool Wear on Cryogenic Treated CBN Insert on Titanium and Inconel 718 Alloy Steel

International Nuclear Information System (INIS)

Thamizhmanii, S; Mohideen, R; Zaidi, A M A; Hasan, S

2015-01-01

Machining of materials by super hard tools like cubic boron nitride (cbn) and poly cubic boron nitride (pcbn) is to reduce tool wear to obtain dimensional accuracy, smooth surface and more number of parts per cutting edge. wear of tools is inevitable due to rubbing action between work material and tool edge. however, the tool wear can be minimized by using super hard tools by enhancing the strength of the cutting inserts. one such process is cryogenic process. this process is used in all materials and cutting inserts which requires wear resistance. the cryogenic process is executed under subzero temperature -186° celsius for longer period of time in a closed chamber which contains liquid nitrogen. in this research, cbn inserts with cryogenically treated was used to turn difficult to cut metals like titanium, inconel 718 etc. the turning parameters used is different cutting speeds, feed rates and depth of cut. in this research, titanium and inconel 718 material were used. the results obtained are surface roughness, flank wear and crater wear. the surface roughness obtained on titanium was lower at high cutting speed compared with inconel 718. the flank wear was low while turning titanium than inconel 718. crater wear is less on inconel 718 than titanium alloy. all the two materials produced saw tooth chips. (paper)

Cryogenic process simulation

International Nuclear Information System (INIS)

Panek, J.; Johnson, S.

1994-01-01

Combining accurate fluid property databases with a commercial equation-solving software package running on a desktop computer allows simulation of cryogenic processes without extensive computer programming. Computer simulation can be a powerful tool for process development or optimization. Most engineering simulations to date have required extensive programming skills in languages such as Fortran, Pascal, etc. Authors of simulation code have also usually been responsible for choosing and writing the particular solution algorithm. This paper describes a method of simulating cryogenic processes with a commercial software package on a desktop personal computer that does not require these traditional programming tasks. Applications include modeling of cryogenic refrigerators, heat exchangers, vapor-cooled power leads, vapor pressure thermometers, and various other engineering problems

Effect of Temperature on the Fracture Toughness of Hot Isostatically Pressed 304L Stainless Steel

OpenAIRE

Cooper, Adam J.; Sherry, Andrew

2018-01-01

Herein, we have performed J-Resistance multi-specimen fracture toughness testing of hot isostatically pressed (HIP’d) and forged 304L austenitic stainless steel, tested at elevated (300 °C) and cryogenic (− 140 °C) temperatures. The work highlights that although both materials fail in a pure ductile fashion, stainless steel manufactured by HIP displays a marked reduction in fracture toughness, defined using J0.2BL, when compared to equivalently graded forged 304L, which is relatively constant...

Vacuum Bellows, Vacuum Piping, Cryogenic Break, and Copper Joint Failure Rate Estimates for ITER Design Use

Energy Technology Data Exchange (ETDEWEB)

L. C. Cadwallader

2010-06-01

The ITER international project design teams are working to produce an engineering design in preparation for construction of the International Thermonuclear Experimental Reactor (ITER) tokamak. During the course of this work, questions have arisen in regard to safety barriers and equipment reliability as important facets of system design. The vacuum system designers have asked several questions about the reliability of vacuum bellows and vacuum piping. The vessel design team has asked about the reliability of electrical breaks and copper-copper joints used in cryogenic piping. Research into operating experiences of similar equipment has been performed to determine representative failure rates for these components. The following chapters give the research results and the findings for vacuum system bellows, power plant stainless steel piping (amended to represent vacuum system piping), cryogenic system electrical insulating breaks, and copper joints.

Shaping abilities of two different engine-driven rotary nickel titanium systems or stainless steel balanced-force technique in mandibular molars.

Science.gov (United States)

Matwychuk, Michael J; Bowles, Walter R; McClanahan, Scott B; Hodges, Jim S; Pesun, Igor J

2007-07-01

The purpose of this study was to compare apical transportation, working-length changes, and instrumentation time by using nickel-titanium (Ni-Ti) rotary file systems (crown-down method) or stainless steel hand files (balanced-force technique) in mesiobuccal canals of extracted mandibular molars. The curvature of each canal was determined and teeth placed into three equivalent groups. Group 1 was instrumented with Sequence (Brasseler USA, Savannah, GA) rotary files, group 2 with Liberator (Miltex Inc, York, PA) rotary files, and group 3 with Flex-R (Union Broach, New York, NY) files. Pre- and postoperative radiographs were superimposed to measure loss of working length and apical transportation as shown by changes in radius of curvature and the long-axis canal angle. Sequence rotary files, Liberator rotary files, and Flex-R hand files had similar effects on apical canal transportation and changes in working length, with no significant differences detected among the 3 groups. Hand instrumentation times were longer than with either Ni-Ti rotary group, whereas the rotary NiTi groups had a higher incidence of fracture.

Fundamentals of cryogenic engineering

CERN Document Server

Mukhopadhyay, Mamata

2014-01-01

The author, with her vast and varied experience in teaching and allied fields, clearly enunciates the behaviour and various properties of common cryogenic fluids, methods of liquefaction, and separation and applications of cryogens with thermodynamic analysis for process selection. This profusely illustrated study with clear-cut diagrams and process charts, should serve not only as a textbook for students but also as an excellent reference for researchers and practising engineers on design of cryogenic refrigeration, and liquefaction and separation process plants for various applications.

Cryogenics will cool LHC

International Nuclear Information System (INIS)

Anon.

2001-01-01

Results of the investigation into the cryogenic regulating line (QRL) performed by the LHC laboratory are presented. It is projected that eight cryogenic units located in five places around the LHC ring will provide superconducting magnets by liquid helium through eight cryogenic regulating lines of 3.2 km each. All QRL zones remain to be independent. CERN uses three test units with the aim of the certification of chosen constructions and verification of their thermal and mechanical efficiency before starting full-scale production [ru

Nickel-induced cytokine production from mononuclear cells in nickel-sensitive individuals and controls. Cytokine profiles in nickel-sensitive individuals with nickel allergy-related hand eczema before and after nickel challenge

DEFF Research Database (Denmark)

Borg, L; Christensen, J M; Kristiansen, J

2000-01-01

Exposure to nickel is a major cause of allergic contact dermatitis which is considered to be an inflammatory response induced by antigen-specific T cells. Here we describe the in vitro analysis of the nickel-specific T-cell-derived cytokine response of peripheral blood mononuclear cells from 35...... was somewhat of a surprise, since previous studies have suggested a Th1 response in nickel-mediated allergic contact dermatitis. Subsequently, the nickel-allergic individuals were randomized to experimental exposure to nickel or vehicle in a double-blind design. A daily 10-min exposure of one finger to 10 ppm...... nickel solution for 1 week followed by 100 ppm for an additional week evoked a clinical response of hand eczema in the nickel-exposed group. Blood samples were drawn on days 7 and 14 after the start of this exposure to occupationally relevant concentrations of nickel. No statistically significant...

Synthesis of Complex-Alloyed Nickel Aluminides from Oxide Compounds by Aluminothermic Method

Directory of Open Access Journals (Sweden)

Victor Gostishchev

2018-06-01

Full Text Available This paper deals with the investigation of complex-alloyed nickel aluminides obtained from oxide compounds by aluminothermic reduction. The aim of the work was to study and develop the physicochemical basis for obtaining complex-alloyed nickel aluminides and their application for enhancing the properties of coatings made by electrospark deposition (ESD on steel castings, as well as their use as grain refiners for tin bronze. The peculiarities of microstructure formation of master alloys based on the Al–TM (transition metal system were studied using optical, electronic scanning microscopy and X-ray spectral microanalysis. There were regularities found in the formation of structural components of aluminum alloys (Ni–Al, Ni-Al-Cr, Ni-Al-Mo, Ni-Al-W, Ni-Al-Ti, Ni-Cr-Mo-W, Ni-Al-Cr-Mo-W-Ti, Ni-Al-Cr-V, Ni-Al-Cr-V-Mo and changes in their microhardness, depending on the composition of the charge, which consisted of oxide compounds, and on the amount of reducing agent (aluminum powder. It is shown that all the alloys obtained are formed on the basis of the β phase (solid solution of alloying elements in nickel aluminide and quasi-eutectic, consisting of the β′ phase and intermetallics of the alloying elements. The most effective alloys, in terms of increasing microhardness, were Al-Ni-Cr-Mo-W (7007 MPa and Al-Ni-Cr-V-Mo (7914 MPa. The perspective is shown for applying the synthesized intermetallic master alloys as anode materials for producing coatings by electrospark deposition on steel of C1030 grade. The obtained coatings increase the heat resistance of steel samples by 7.5 times, while the coating from NiAl-Cr-Mo-W alloy remains practically nonoxidized under the selected test conditions. The use of NiAl intermetallics as a modifying additive (0.15 wt. % in tin bronze allows increasing the microhardness of the α-solid solution by 1.9 times and the microhardness of the eutectic (α + β phase by 2.7 times.

Effects of deposition temperature on electrodeposition of zinc–nickel alloy coatings

International Nuclear Information System (INIS)

Qiao, Xiaoping; Li, Helin; Zhao, Wenzhen; Li, Dejun

2013-01-01

Highlights: ► Both normal and anomalous deposition can be realized by changing bath temperature. ► The Ni content in Zn–Ni alloy deposit increases sharply as temperature reach 60 °C. ► The abrupt change in coating composition is caused by the shift of cathodic potential. ► The deposition temperature has great effect on microstructure of Zn–Ni alloy deposit. -- Abstract: Zinc–nickel alloy coatings were electrodeposited on carbon steel substrates from the ammonium chloride bath at different temperatures. The composition, phase structure and morphology of these coatings were analyzed by energy dispersive spectrometer, X-ray diffractometer and scanning electron microscopy respectively. Chronopotentiometry and potentiostatic methods were also employed to analyze the possible causes of the composition and structure changes induced by deposition temperature. It has been shown that both normal and anomalous co-deposition of zinc and nickel could be realized by changing deposition temperature under galvanostatic conditions. The abrupt changes in the composition and phase structure of the zinc–nickel alloy coatings were observed when deposition temperature reached 60 °C. The sharply decrease of current efficiency for zinc–nickel co-deposition was also observed when deposition temperature is higher than 40 °C. Analysis of the partial current densities showed that the decrease of current efficiency with the rise of deposition temperature was due to the enhancement of the hydrogen evolution. It was also confirmed that the ennoblement of cathodic potential was the cause for the increase of nickel content in zinc–nickel alloy coatings as a result of deposition temperature rise. The good zinc–nickel alloy coatings with compact morphology and single γ phase could be obtained when the deposition temperature was fixed at 30–40 °C

Cryogenics

International Nuclear Information System (INIS)

Gutierrez R, C.; Jimenez D, J.; Cejudo A, J.; Hernandez M, V.

1997-01-01

Cryogenics is one of these technologies which contributes to scientific research that supports to the industry in the following benefits: 1. Storage ability and a great quantity of dense gases with cryogenic liquid which is found at high pressure. 2. Production ability at low cost with high purity gases through distillation or condensation. 3. Ability to use low temperatures in the refrigerating materials or alteration of the physical properties. This technology is used for reprocessing of those short and long half life radioactive wastes which always have been required that to be separated with classical methods. In this text we report the radioactive wastes separation by more sophisticated methods but more quickly and reliable. (Author)

Nickel-base alloy forgings for advanced high temperature power plants

Energy Technology Data Exchange (ETDEWEB)

Donth, B.; Diwo, A.; Blaes, N.; Bokelmann, D. [Saarschmiede GmbH Freiformschmiede, Voelklingen (Germany)

2008-07-01

The strong efforts to reduce the CO{sub 2} emissions lead to the demand for improved thermal efficiency of coal fired power plants. An increased thermal efficiency can be realised by higher steam temperatures and pressures in the boiler and the turbine. The European development aims for steam temperatures of 700 C which requires the development and use of new materials and also associated process technology for large components. Temperatures of 700 C and above are too high for the application of ferritic steels and therefore only Nickel-Base Alloys can fulfill the required material properties. In particular the Nickel-Base Alloy A617 is the most candidate alloy on which was focused the investigation and development in several German and European programs during the last 10 years. The goal is to verify and improve the attainable material properties and ultrasonic detectability of large Alloy 617 forgings for turbine rotors and boiler parts. For many years Saarschmiede has been manufacturing nickel and cobalt alloys and is participating the research programs by developing the manufacturing routes for large turbine rotor forgings up to a maximum diameter of 1000 mm as well as for forged tubes and valve parts for the boiler side. The experiences in manufacturing and testing of very large forgings made from nickel base alloys for 700 C steam power plants are reported. (orig.)

TPC magnet cryogenic system

International Nuclear Information System (INIS)

Green, M.A.; Burns, W.A.; Taylor, J.D.; Van Slyke, H.W.

1980-03-01

The Time Projection Chamber (TPC) magnet at LBL and its compensation solenoids are adiabatically stable superconducting solenoid magnets. The cryogenic system developed for the TPC magnet is discussed. This system uses forced two-phase tubular cooling with the two cryogens in the system. The liquid helium and liquid nitrogen are delivered through the cooled load by forced tubular flow. The only reservoirs of liquid cryogen exist in the control dewar (for liquid helium) and the conditioner dewar (for liquid nitrogen). The operation o these systems during virtually all phases of system operation are described. Photographs and diagrams of various system components are shown, and cryogenic system data are presented in the following sections: (1) heat leaks into the TPC coil package and the compensation solenoids; (2) heat leaks to various components of the TPC magnet cryogenics system besides the magnets and control dewar; (3) the control dewar and its relationship to the rest of the system; (4) the conditioner system and its role in cooling down the TPC magnet; (5) gas-cooled electrical leads and charging losses; and (6) a summation of the liquid helium and liquid nitrogen requirements for the TPC superconducting magnet system

Investigations of low-temperature neutron embrittlement of ferritic steels

International Nuclear Information System (INIS)

Farrell, K.; Mahmood, S.T.; Stoller, R.E.; Mansur, L.K.

1992-01-01

Investigations were made into reasons for accelerated embrittlement of surveillance specimens of ferritic steels irradiated at 50C at the High Flux Isotope Reactor (HFIR) pressure vessel. Major suspects for the precocious embrittlement were a highly thermalized neutron spectrum,a low displacement rate, and the impurities boron and copper. None of these were found guilty. A dosimetry measurement shows that the spectrum at a major surveillance site is not thermalized. A new model of matrix hardening due to point defect clusters indicates little effect of displacement rate at low irradiation temperature. Boron levels are measured at 1 wt ppM or less, inadequate for embrittlement. Copper at 0.3 wt % and nickel at 0.7 wt % are shown to promote radiation strengthening in iron binary alloys irradiated at 50 to 60C, but no dependence on copper and nickel was found in steels with 0.05 to 0.22% Cu and 0.07 to 3.3% Ni. It is argued that copper impurity is not responsible for the accelerated embrittlement of the HFIR surveillance specimens. The dosimetry experiment has revealed the possibility that the fast fluence for the surveillance specimens may be underestimated because the stainless steel monitors in the surveillance packages do not record an unexpected component of neutrons in the spectrum at energies just below their measurement thresholds of 2 to 3 MeV

Anticorrosive Performance of Zinc Phosphate Coatings on Mild Steel Developed Using Galvanic Coupling

Directory of Open Access Journals (Sweden)

M. Arthanareeswari

2013-01-01

Full Text Available The anticorrosive performance of zinc phosphate coatings developed by galvanic coupling technique on mild steel substrates using the cathode materials such as titanium (Ti, copper (Cu, brass (BR, nickel (Ni, and stainless steel (SS is elucidated in this study. Thermal and chemical stability tests, immersion test in 3.5% NaCl, ARE salt droplet test, and salt spray test were carried out. The study reveals that the mild steel substrates phosphated under galvanically coupled condition showed better corrosion resistance than the one coated without coupling. The open circuit potential (OCP of phosphated mild steel panels in 3.5% NaCl was found to be a function of phosphate coating weight and porosity of the coating.

CEBAF cryogenic system

International Nuclear Information System (INIS)

1995-01-01

The CEBAF cryogenic system consists of 3 refrigeration systems: Cryogenic Test Facility (CTF), Central Helium Liquefier (CHL), and End Station Refrigerator (ESR). CHL is the main cryogenic system for CEBAF, consisting of a 4.8 kW, 2.0 K refrigerator and transfer line system to supply 2.0 K and 12 kW of 50 K shield refrigeration for the Linac cavity cryostats and 10 g/s of liquid for the end stations. This paper describes the 9-year effort to commission these systems, concentrating on CHL with the cold compressors. The cold compressors are a cold vacuum pump with an inlet temperature of 3 K which use magnetic bearings, thereby eliminating the possibility of air leaks into the subatmospheric He

MOSFET's for Cryogenic Amplifiers

Science.gov (United States)

Dehaye, R.; Ventrice, C. A.

1987-01-01

Study seeks ways to build transistors that function effectively at liquid-helium temperatures. Report discusses physics of metaloxide/semiconductor field-effect transistors (MOSFET's) and performances of these devices at cryogenic temperatures. MOSFET's useful in highly sensitive cryogenic preamplifiers for infrared astronomy.

Acquisition/expulsion system for earth orbital propulsion system study. Volume 1: Summary report. [cryogenic storage and fuel flow regulation system for space shuttle orbiter

Science.gov (United States)

1973-01-01

Design, construction, and quality control tests on a dual screen liner device for the space shuttle orbiter cryogenic fuel tank and feedliner system are summarized. The dual stainless steel mesh of the device encloses eight liquid fuel channels and provides the liquid/vapor interface stability required for low gravity orbits.

Development of oxide dispersion strengthened 2205 duplex stainless steel composite

Directory of Open Access Journals (Sweden)

Oladayo OLANIRAN

2015-05-01

Full Text Available Composites of duplex stainless steel were produced by oxide dispersion strengthening with comparatively improved mechanical properties by hot press sintering of partially stabilized Zirconia (PSZ, 3% yttria, mole fraction dispersion in 2205 duplex stainless steels. Ceramic oxide was added as reinforcement, while chromium (Cr and Nickel (Ni were incorporated to maintain the austenitic/ferritic phase balance of the duplex stainless steel. The powders and sintered were characterized in detail using scanning electron microscopy (SEM and X-ray diffraction (XRD. The microstructural evolution and phase formation during oxide dispersion strengthening of duplex stainless steel composites were investigated. The influence of composition variation of the reinforcements on the microstructural and corrosion behaviour in simulated mine water of the composites were investigated. In this manuscript, it was established that composition has great influence on the structure/properties relationship of the composites developed.

CRYOGENIC AND VACUUM TECHNOLOGICAL ASPECTS OF THE LOW-ENERGY ELECTROSTATIC CRYOGENIC STORAGE RING

International Nuclear Information System (INIS)

Orlov, D. A.; Lange, M.; Froese, M.; Hahn, R. von; Grieser, M.; Mallinger, V.; Sieber, T.; Weber, T.; Wolf, A.; Rappaport, M.

2008-01-01

The cryogenic and vacuum concepts for the electrostatic Cryogenic ion Storage Ring (CSR), under construction at the Max-Planck-Institut fuer Kernphysik in Heidelberg, is presented. The ring will operate in a broad temperature range from 2 to 300 K and is required to be bakeable up to 600 K. Extremely high vacuum and low temperatures are necessary to achieve long lifetimes of the molecular ions stored in the ring so that the ions will have enough time to cool by radiation to their vibrational and rotational ground states. To test cryogenic and vacuum technological aspects of the CSR, a prototype is being built and will be connected to the commercial cryogenic refrigerator recently installed, including a specialized 2-K connection system. The first results and the status of current work with the prototype are also presented

Recycling radioactive scrap metal by producing concrete shielding with steel granules

International Nuclear Information System (INIS)

Sappok, M.

1996-01-01

Siempelkamp foundry at Krefeld, Germany, developed a method for recycling radioactively contaminated steel from nuclear installations. The material is melted and used for producing shielding plates, containers, etc., on a cast-iron basis. Because the percentage of stainless steel has recently increased significantly, problems in the production of high-quality cast iron components have also grown. The metallurgy, the contents of nickel and chromium especially, does not allow for the recycling of stainless steel in a percentage to make this process economical. In Germany, the state of the art is to use shielded concrete containers for the transport of low active waste; this concrete is produced by using hematite as an additive for increasing shielding efficiency. The plan was to produce steel granules from radioactive scrap metal as a substitute for hematite in shielding concrete

Apparent embrittlement saturation and radiation mechanisms of reactor pressure vessel steels

International Nuclear Information System (INIS)

Pachur, D.

1981-01-01

The irradiation and annealing results of three different reactor pressure vessel steels are reported. Steel A, a basic material according to ASTM A-533 B having 0.15 percent vanadium; and Steel C contained 3.2 percent nickel. The steels were irradiated at 150, 300, and 400 degree C with neutron fluxes of 6 multiplied by 10 11 and 3 multiplied by 10 13 neutrons (n)/cm 2 /s. An apparent saturation-in-irradiation effect was found within certain neutron fluence ranges. During the annealing, various recovery processes occur in different temperature ranges. These are characterized by various activation energies. The individual processes were determined by the different time dependencies at various temperatures. Two causes for the apparent saturation were discovered from the behavior of the annealing curves

Effect of Temperature on the Fracture Toughness of Hot Isostatically Pressed 304L Stainless Steel

Science.gov (United States)

Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

2018-03-01

Herein, we have performed J- Resistance multi-specimen fracture toughness testing of hot isostatically pressed (HIP'd) and forged 304L austenitic stainless steel, tested at elevated (300 °C) and cryogenic (- 140 °C) temperatures. The work highlights that although both materials fail in a pure ductile fashion, stainless steel manufactured by HIP displays a marked reduction in fracture toughness, defined using J 0.2BL, when compared to equivalently graded forged 304L, which is relatively constant across the tested temperature range.

Copper and copper-nickel-alloys - An overview

Energy Technology Data Exchange (ETDEWEB)

Klassert, Anton; Tikana, Ladji [Deutsches Kupferinstitut e.V. Am Bonneshof 5, 40474 Duesseldorf (Germany)

2004-07-01

With the increasing level of industrialization the demand for and the number of copper alloys rose in an uninterrupted way. Today, the copper alloys take an important position amongst metallic materials due to the large variety of their technological properties and applications. Nowadays there exist over 3.000 standardized alloys. Copper takes the third place of all metals with a worldwide consumption of over 15 millions tons per year, following only to steel and aluminum. In a modern industrial society we meet copper in all ranges of the life (electro-technology, building and construction industry, mechanical engineering, automotive, chemistry, offshore, marine engineering, medical applications and others.). Copper is the first metal customized by humanity. Its name is attributed to the island Cyprus, which supplied in the antiquity copper to Greece, Rome and the other Mediterranean countries. The Romans called it 'ore from Cyprus' (aes cyprium), later cuprum. Copper deposited occasionally also dapper and could be processed in the recent stone age simply by hammering. Already in early historical time copper alloys with 20 to 50 percent tin was used for the production of mirrors because of their high reflecting power. Although the elementary nickel is an element discovered only recently from a historical perspective, its application in alloys - without any knowledge of the alloy composition - occurred at least throughout the last 2.000 years. The oldest copper-nickel coin originates from the time around 235 B.C.. Only around 1800 AD nickel was isolated as a metallic element. In particular in the sea and offshore technology copper nickel alloys found a broad field of applications in piping systems and for valves and armatures. The excellent combination of characteristics like corrosion resistance, erosion stability and bio-fouling resistance with excellent mechanical strength are at the basis of this success. An experience of many decades supports the use

Advances in Cryogenic Principles

Science.gov (United States)

Barron, R. F.

During the past 50 years, the use of digital computers has significantly influenced the design and analysis of cryogenic systems. At the time when the first Cryogenic Engineering Conference was held, thermodynamic data were presented in graphical or tabular form (the "steam table" format), whereas thermodynamic data for cryogenic system design is computer generated today. The thermal analysis of cryogenic systems in the 1950s involved analytical solutions, graphical solutions, and relatively simple finite-difference approaches. These approaches have been supplanted by finite-element numerical programs which readily solve complicated thermal problems that could not be solved easily using the methods of the 1950s. In distillation column design, the use of the McCabe-Thiele graphical method for determination of the number of theoretical plates has been replaced by numerical methods that allow consideration of several different components in the feed and product streams.

Cryogenic systems for detectors and particle accelerators

International Nuclear Information System (INIS)

Sondericker, J.H.

1988-01-01

It's been one hundred years since the first successful experiments were carried out leading to the liquefaction of oxygen which birthed the field of cryogenics and about sixty years since cryogenics went commercial. Originally, cryogenics referred to the technology and art of producing low temperatures but today the definition adopted by the XII Congress of the International Institute of Refrigeration describes cryogenics as the study of phenomena, techniques, and concepts occurring at our pertaining to temperatures below 120 K. Modern acceptance of the importance and use of cryogenic fluids continues to grow. By far, the bulk of cryogenic products are utilized by industry for metal making, agriculture, medicine, food processing and as efficient storage of fuels. Cryogenics has found many uses in the scientific community as well, enabling the development of ultra low noise amplifiers, fast cold electronics, cryopumped ultra high vacuums, the production of intense magnetic fields and low loss power transmission through the sue of cryogenically cooled superconductors. High energy physic research has been and continues to use cryogenic hardware to produce liquids used as detector targets and to produce refrigeration necessary to cool superconducting magnets to design temperature for particle accelerator applications. In fact, today's super accelerators achieve energies that would be impossible to reach with conventional copper magnets, demonstrating that cryogenics has become an indispensable ingredient in today's scientific endeavors

Estimation of the Ultimate Tensile Strength of Steel from Its HB and HV Hardness Numbers and Coercive Force

Science.gov (United States)

Sandomirskii, S. G.

2017-11-01

A formula is derived to accurately describe the tabulated relation between the Brinell ( HB) and Vickers ( HV) hardnesses of steel over the entire range of their possible variation. This formula and the formulas describing the relation between the HB hardness of chromium-molybdenum and chromium-nickel steels and their ultimate tensile strength σu are used to analyze the change in σu of 38KhNM steel upon quenching and tempering. The data that reveal a relation between σu of 38KhNM steel and its coercive force are obtained.

Cryogenics in nuclear reactor technology

International Nuclear Information System (INIS)

Dharmadurai, G.

1982-01-01

The cryogenic technology has significantly contributed to the development of several proven techniques for use in the nuclear power industry. A noteworthy feature is the unique role of cryogenics in minimising the release of radioactive and some chemical pollutants to the environment during the operation of various plants associated with this industry. The salient technological features of several cryogenic processes relevant to the nuclear reactor technology are discussed. (author)

Surface Tension Confines Cryogenic Liquid

Science.gov (United States)

Castles, Stephen H.; Schein, Michael E.

1989-01-01

New type of Dewar provides passive, constant-temperature cryogenic cooling for scientific instruments under normal-to low-gravity conditions. Known as Surface-Tension-Contained Liquid Cryogen Cooler (STCLCC), keeps liquid cryogen in known location inside the Dewar by trapping liquid inside spongelike material. Unique sponge material fills most of volume of inner tank. Sponge is all-silica, open-cell material similar to that used for Space Shuttle thermal-protection tiles.

Pitting corrosion resistant austenite stainless steel

Science.gov (United States)

van Rooyen, D.; Bandy, R.

A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

Polymers at cryogenic temperatures

CERN Document Server

Fu, Shao-Yun

2013-01-01

Kalia and Fu's novel monograph covers cryogenic treatment, properties and applications of cryo-treated polymer materials. Written by numerous international experts, the twelve chapters in this book offer the reader a comprehensive picture of the latest findings and developments, as well as an outlook on the field. Cryogenic technology has seen remarkable progress in the past few years and especially cryogenic properties of polymers are attracting attention through new breakthroughs in space, superconducting, magnetic and electronic techniques. This book is a valuable resource for researchers, educators, engineers and graduate students in the field and at technical institutions.

FRIB Cryogenic Plant Status

Energy Technology Data Exchange (ETDEWEB)

Dixon, Kelly D. [Thomas Jefferson National Accelerator Facility (TJNAF), Newport News, VA (United States); Ganni, Venkatarao [Thomas Jefferson National Accelerator Facility (TJNAF), Newport News, VA (United States); Knudsen, Peter N. [Thomas Jefferson National Accelerator Facility (TJNAF), Newport News, VA (United States); Casagranda, Fabio [Michigan State Univ., East Lansing, MI (United States)

2015-12-01

After practical changes were approved to the initial conceptual design of the cryogenic system for MSU FRIB and an agreement was made with JLab in 2012 to lead the design effort of the cryogenic plant, many activities are in place leading toward a cool-down of the linacs prior to 2018. This is mostly due to using similar equipment used at CHLII for the 12 GeV upgrade at JLab and an aggressive schedule maintained by the MSU Conventional Facilities department. Reported here is an updated status of the cryogenic plant, including the equipment procurement status, plant layout, facility equipment and project schedule.

Academic Training: Introduction to cryogenic Engineering

CERN Multimedia

Françoise Benz

2005-01-01

2005-2006 ACADEMIC TRAINING PROGRAMME LECTURE SERIES 5, 6, 7, 8 and 9 December from 11:00 to 12:00 - Main Auditorium, bldg. 500 Introduction to cryogenic Engineering by G. Perinic - CERN-AT Cryogenic engineering is one of the key technologies at CERN. It is widely used in research and has many applications in industry and last but not least in medicine. In research cryogenic engineering and its applications are omnipresent from the smallest laboratories to fusion reactors, huge detectors and accelerators. With the termination of the LHC, CERN will in fact become the world’s largest cryogenic installation. This series of talks intends to introduce the non-cryogenist to the basic principles and challenges of cryogenic engineering and its applications. The course will also provide a basis for practical application as well as for further learning. Monday 5.12.2005 Introduction: From History to Modern Refrigeration Cycles (Goran Perinic) Tuesday 6.12.2005 Refrigerants, Standard Cryostats, Cryogenic Des...

Academic Training: Introduction to cryogenic Engineering

CERN Multimedia

Françoise Benz

2005-01-01

2005-2006 ACADEMIC TRAINING PROGRAMME LECTURE SERIES 5, 6, 7, 8 and 9 December from 11:00 to 12:00 - Main Auditorium, bldg. 500 Introduction to cryogenic Engineering by G. Perinic - CERN-AT Cryogenic engineering is one of the key technologies at CERN. It is widely used in research and has many applications in industry and last but not least in medicine. In research cryogenic engineering and its applications are omnipresent from the smallest laboratories to fusion reactors, hughe detectors and accelerators. With the termination of the LHC, CERN will in fact become the world's largest cryogenic installation. This series of talks intends to introduce the non-cryogenist to the basic principles and challenges of cryogenic engineering and its applications. The course will also provide a basis for practical application as well as for further learning. From history to modern refrigeration cycles (1/5) Refrigerants, standard cryostats, cryogenic design (2/5) Heat transfer and insulation (3/5) Safety in cryoge...

Removing nickel from nickel-coated carbon fibers

Science.gov (United States)

Hardianto, A.; Hertleer, C.; De Mey, G.; Van Langenhove, L.

2017-10-01