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Sample records for nickel aluminide intermetallic

  1. Oxidation behavior of niobium aluminide intermetallics protected by aluminide and silicide diffusion coatings

    International Nuclear Information System (INIS)

    Li, Y.; Soboyejo, W.; Rapp, R.A.

    1999-01-01

    The isothermal and cyclic oxidation behavior of a new class of damage-tolerant niobium aluminide (Nb 3 Al-xTi-yCr) intermetallics is studied between 650 C and 850 C. Protective diffusion coatings were deposited by pack cementation to achieve the siliciding or aluminizing of substrates with or without intervening Mo or Ni layers, respectively. The compositions and microstructures of the resulting coatings and oxidized surfaces were characterized. The isothermal and cyclic oxidation kinetics indicate that uncoated Nb-40Ti-15Al-based intermetallics may be used up to ∼750 C. Alloying with Cr improves the isothermal oxidation resistance between 650 C and 850 C. The most significant improvement in oxidation resistance is achieved by the aluminization of electroplated Ni interlayers. The results suggest that the high-temperature limit of niobium aluminide-based alloys may be increased to 800 C to 850 C by aluminide-based diffusion coatings on ductile Ni interlayers. Indentation fracture experiments also indicate that the ductile nickel interlayers are resistant to crack propagation in multilayered aluminide-based coatings

  2. PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

    Directory of Open Access Journals (Sweden)

    Milena Voděrová

    2013-07-01

    Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

  3. PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

    Directory of Open Access Journals (Sweden)

    Milena Voderova

    2013-05-01

    Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

  4. Synthesis of Complex-Alloyed Nickel Aluminides from Oxide Compounds by Aluminothermic Method

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    Victor Gostishchev

    2018-06-01

    Full Text Available This paper deals with the investigation of complex-alloyed nickel aluminides obtained from oxide compounds by aluminothermic reduction. The aim of the work was to study and develop the physicochemical basis for obtaining complex-alloyed nickel aluminides and their application for enhancing the properties of coatings made by electrospark deposition (ESD on steel castings, as well as their use as grain refiners for tin bronze. The peculiarities of microstructure formation of master alloys based on the Al–TM (transition metal system were studied using optical, electronic scanning microscopy and X-ray spectral microanalysis. There were regularities found in the formation of structural components of aluminum alloys (Ni–Al, Ni-Al-Cr, Ni-Al-Mo, Ni-Al-W, Ni-Al-Ti, Ni-Cr-Mo-W, Ni-Al-Cr-Mo-W-Ti, Ni-Al-Cr-V, Ni-Al-Cr-V-Mo and changes in their microhardness, depending on the composition of the charge, which consisted of oxide compounds, and on the amount of reducing agent (aluminum powder. It is shown that all the alloys obtained are formed on the basis of the β phase (solid solution of alloying elements in nickel aluminide and quasi-eutectic, consisting of the β′ phase and intermetallics of the alloying elements. The most effective alloys, in terms of increasing microhardness, were Al-Ni-Cr-Mo-W (7007 MPa and Al-Ni-Cr-V-Mo (7914 MPa. The perspective is shown for applying the synthesized intermetallic master alloys as anode materials for producing coatings by electrospark deposition on steel of C1030 grade. The obtained coatings increase the heat resistance of steel samples by 7.5 times, while the coating from NiAl-Cr-Mo-W alloy remains practically nonoxidized under the selected test conditions. The use of NiAl intermetallics as a modifying additive (0.15 wt. % in tin bronze allows increasing the microhardness of the α-solid solution by 1.9 times and the microhardness of the eutectic (α + β phase by 2.7 times.

  5. Intermetallic-Based High-Temperature Materials

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.

    1999-04-25

    The intermetallic-based alloys for high-temperature applications are introduced. General characteristics of intermetallics are followed by identification of nickel and iron aluminides as the most practical alloys for commercial applications. An overview of the alloy compositions, melting processes, and mechanical properties for nickel and iron aluminizes are presented. The current applications and commercial producers of nickel and iron aluminizes are given. A brief description of the future prospects of intermetallic-based alloys is also given.

  6. Spark plasma sintering of titanium aluminide intermetallics and its composites

    Science.gov (United States)

    Aldoshan, Abdelhakim Ahmed

    Titanium aluminide intermetallics are a distinct class of engineering materials having unique properties over conventional titanium alloys. gamma-TiAl compound possesses competitive physical and mechanical properties at elevated temperature applications compared to Ni-based superalloys. gamma-TiAl composite materials exhibit high melting point, low density, high strength and excellent corrosion resistance. Spark plasma sintering (SPS) is one of the powder metallurgy techniques where powder mixture undergoes simultaneous application of uniaxial pressure and pulsed direct current. Unlike other sintering techniques such as hot iso-static pressing and hot pressing, SPS compacts the materials in shorter time (< 10 min) with a lower temperature and leads to highly dense products. Reactive synthesis of titanium aluminide intermetallics is carried out using SPS. Reactive sintering takes place between liquid aluminum and solid titanium. In this work, reactive sintering through SPS was used to fabricate fully densified gamma-TiAl and titanium aluminide composites starting from elemental powders at different sintering temperatures. It was observed that sintering temperature played significant role in the densification of titanium aluminide composites. gamma-TiAl was the predominate phase at different temperatures. The effect of increasing sintering temperature on microhardness, microstructure, yield strength and wear behavior of titanium aluminide was studied. Addition of graphene nanoplatelets to titanium aluminide matrix resulted in change in microhardness. In Ti-Al-graphene composites, a noticeable decrease in coefficient of friction was observed due to the influence of self-lubrication caused by graphene.

  7. A Review on the Properties of Iron Aluminide Intermetallics

    Directory of Open Access Journals (Sweden)

    Mohammad Zamanzade

    2016-01-01

    Full Text Available Iron aluminides have been among the most studied intermetallics since the 1930s, when their excellent oxidation resistance was first noticed. Their low cost of production, low density, high strength-to-weight ratios, good wear resistance, ease of fabrication and resistance to high temperature oxidation and sulfurization make them very attractive as a substitute for routine stainless steel in industrial applications. Furthermore, iron aluminides allow for the conservation of less accessible and expensive elements such as nickel and molybdenum. These advantages have led to the consideration of many applications, such as brake disks for windmills and trucks, filtration systems in refineries and fossil power plants, transfer rolls for hot-rolled steel strips, and ethylene crackers and air deflectors for burning high-sulfur coal. A wide application for iron aluminides in industry strictly depends on the fundamental understanding of the influence of (i alloy composition; (ii microstructure; and (iii number (type of defects on the thermo-mechanical properties. Additionally, environmental degradation of the alloys, consisting of hydrogen embrittlement, anodic or cathodic dissolution, localized corrosion and oxidation resistance, in different environments should be well known. Recently, some progress in the development of new micro- and nano-mechanical testing methods in addition to the fabrication techniques of micro- and nano-scaled samples has enabled scientists to resolve more clearly the effects of alloying elements, environmental items and crystal structure on the deformation behavior of alloys. In this paper, we will review the extensive work which has been done during the last decades to address each of the points mentioned above.

  8. Chemical vapor deposition of aluminide coatings on iron, nickel and superalloys

    International Nuclear Information System (INIS)

    John, John T.; De, P.K.; Dubey, Vivekanand; Srinivasa, Raman

    2009-08-01

    Aluminide coatings are a class of intermetallic coatings applied on nickel and cobalt base superalloys and steels to protect them from different forms of environmental degradation at high temperatures. In this report a CVD system that can produce the aluminide coatings on iron, nickel and nickel base alloys has been described and the result of chemical vapor deposition of aluminide coatings on iron specimens, their characterization, and property evaluation have been presented. The CVD system consists of an AlCl 3 bath, a stainless steel retort as a hot-wall reacto, cold traps and vacuum system. Aluminium chloride vapor was carried in a stream of hydrogen gas at a flow rate of 150 SCCM (standard cubic centimeter per minute) into the CVD reactor maintained in the temperature range of 1173 - 1373 K and at a pressure of 1.33 kPa (10 Torr). Aluminum deposition takes place from aluminium subchlorides produced by reaction between AlCl 3 and pure aluminum kept in the CVD reactor. The aluminum diffuses into the iron samples and iron aluminide phases are formed at the surface. The coatings were shining bright and showed good adherence to the substrate. The coatings consisted of FeAl phase over a wide range of experimental conditions. The growth kinetics of the coating followed a parabolic rate law and the mean activation energy was 212 ±16 kJ/mol. Optical microscopic studies on the transverse section of the coating showed that the aluminide coating on iron consisted of two layers. The top layer had a thickness in the range of 20-50 μm, and the under layer had thickness ranging from 35 to 250 μm depending on coating temperature in two hours. The thickness of the aluminide layer increased with coating duration and temperature. Electron microprobe studies (EPMA) showed that the aluminum concentration decreased steadily as distance from the surface increased. TEM studies showed that the outer most layer had a B2 order (of the FeAl phase), which extended even into the under

  9. Structural and functional intermetallics - an overview

    International Nuclear Information System (INIS)

    Varin, R.A.

    2000-01-01

    This overview presents the current status of the research and development of both structural and functional intermetallics. On the one hand, the discussion is focused on commercialization and existing industrial applications of intermetallics. Within this frame the applications of titanium aluminides (TiAl) for turbocharger rotors and exhaust valves in automotive industry are being discussed. Advances in the applications of TiAl alloys for the next generation of turbine blades in aerospace/aircraft segment are also presented. The entire spectrum of nickel and iron aluminide alloys developed commercially by the Oak Ridge national Laboratory (USA) and the examples of their application in various segments of industry are thoroughly discussed. Some inroads made in the application of directionally solidified (DS) multiphase niobium silicides (Nb 3 Si+Nb 5 Si 3 ) in situ intermetallic composites with the goal of pushing the service temperature envelope of turbine blades to ∼ 1200-1300 o C are also discussed. On the other hand, various topics in basic or curiosity driven research of titanium aluminides and trialuminides, iron aluminides and high temperature structural silicides are discussed. Some very recent findings on the improvements in fracture toughness and strength of titanium trialuminides and magnetic behaviour of unconventionally cold - worked iron aluminides are highlighted. The topic of functional intermetallics is limited to the systems must suitable for hydrogen storage applications. A perspective on the directions of future research and development of intermetallics is also provided. (author)

  10. Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

    Energy Technology Data Exchange (ETDEWEB)

    Z. Zak Fang; H. Y. Sohn

    2009-08-31

    Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

  11. Interface-related deformation phenomena in intermetallic γ-titanium aluminides

    International Nuclear Information System (INIS)

    Appel, F.; Wagner, R.

    1993-01-01

    The development of titanium aluminides towards higher ductility concentrates on Ti-rich alloys which are composed of the intermetallic phases γ(TiAl) and α 2 (Ti 3 Al). The two phases form a lamellar microstructure with various types of interfaces. The deformation behaviour of these materials was investigated by compression tests, which were performed for different orientations of the interfacial boundaries with respect to the sample axis. With regard to the mechanical properties the structure of the interfaces and the micromechanisms of deformation were studied by conventional and high resolution electron microscopy. Accordingly, the interfacial boundaries impede the propagation of slip across the lamellae, leading to an athermal contribution to the flow stress. (orig.)

  12. Interface-related deformation phenomena in intermetallic γ-titanium aluminides

    Science.gov (United States)

    Appel, F.; Wagner, R.

    1993-01-01

    The development of titanium aluminides towards higher ductility concentrates on Ti-rich alloys which are composed of the intermetallic phases γ(TiAl) and α2(Ti3Al). The two phases form a lamellar microstructure with various types of interfaces. The deformation behaviour of these materials was investigated by compression tests, which were performed for different orientations of the interfacial boundaries with respect to the sample axis. With regard to the mechanical properties the structure of the interfaces and the micromechanisms of deformation were studied by conventional and high resolution electron microscopy. Accordingly, the interfacial boundaries impede the propagation of slip across the lamellae, leading to an athermal contribution to the flow stress.

  13. Composites having an intermetallic containing matrix

    International Nuclear Information System (INIS)

    Nagle, D.C.; Brupbacher, J.M.; Christodoulou, L.

    1990-01-01

    This paper describes a composite material. It comprises: a dispersion of in-situ precipitated second phase particles selected from the group consisting of borides, carbides, nitrides, and sulfides, in an intermetallic containing matrix selected from the group consisting of the aluminides, silicides, and beryllides of nickel, copper, titanium, cobalt, iron, platinum, gold, silver, niobium, tantalum, zinc, molybdenum, hafnium, tin, tungsten, lithium, magnesium, thorium, chromium, vanadium, zirconium, and manganese

  14. Filler metal alloy for welding cast nickel aluminide alloys

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  15. Recent advances in ordered intermetallics

    International Nuclear Information System (INIS)

    Liu, C.T.

    1995-01-01

    Ordered intermetallic alloys based on aluminides and silicides offer many advantages for structural use at elevated temperatures in hostile environments. Their attractive properties include excellent oxidation and corrosion resistance, light weight, and superior strength at elevated temperatures. The major concern for structural use of intermetallics was their low ductility and poor fracture resistance at ambient temperatures. For the past ten years, considerable effort has been devoted to the research and development of ordered intermetallic alloys, and good progress has been made on understanding intrinsic and extrinsic factors controlling brittle fracture in intermetallic alloys based on aluminides and silicides. Parallel efforts on alloy design have led to the development of a number of ductile and strong intermetallic alloys based on Ni(3)Al, NiAl, Fe(3)Al, FeAl, Ti(3)Al and TiAl systems for structural applications. (orig.)

  16. Method of manufacturing aluminide sheet by thermomechanical processing of aluminide powders

    Science.gov (United States)

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2000-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr.ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  17. The possibility to use TiAl intermetallics for high temperature applications

    International Nuclear Information System (INIS)

    Molotkov, A.V.

    1993-01-01

    Titanium aluminide TiAl is the promising heat resisting structural material with operation temperature up to 850-900 deg C. This intermetallic compound is characterized by low density and high specific values of elasticity moduli and heat resistance properties in wide temperature range, as compared to known heat resisting titanium, iron and nickel base alloys. Test batch of pressed blades was manufactured of TiAl with the use of powder technology. Results of testing showed, that endurance strength of blades exceeded by 30% the strength, required for operation. The calculations showed, that the use of such blades in gas-turbine cagines could provide 30-40% decrease of mass of compressor blading

  18. Results on powder injection molding of Ni[sub 3]Al and application to other intermetallic compositions

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, R.M.

    1992-01-01

    Net forming processes are under development to allow affordable production of intermetallic components. Powder injection molding (PIM) mav be employed for the production of complex-shaped intermetallic geometries. Proper choice of powder parameters and processing conditions can lead to the formation of fullv dense structures through pressure-less sintering. In this study, Ni[sub 3]Al with 0.04 wt.-% boron has been successfully injection molded and sintered to full density. A yield strength of 340 MPa, ultimate tensile strength (UTS) of 591 MPa, and 8% elongation were attained for injection molded and sintered tensile bars. Powder characteristics and sintering behavior are given for the nickel aluminide employed in this study to highlight the powder attributes needed for injection molding. Molding parameters, debinding and sintering schedules, along, with mechanical properties are presented to indicate the viability of PIM for intermetallics. This approach based on the understanding of key powder characteristics and use of the reactive synthesis powder process mav be extended to the successful injection molding of other intermetallic systems.

  19. Results on powder injection molding of Ni{sub 3}Al and application to other intermetallic compositions

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, R.M.

    1992-12-31

    Net forming processes are under development to allow affordable production of intermetallic components. Powder injection molding (PIM) mav be employed for the production of complex-shaped intermetallic geometries. Proper choice of powder parameters and processing conditions can lead to the formation of fullv dense structures through pressure-less sintering. In this study, Ni{sub 3}Al with 0.04 wt.-% boron has been successfully injection molded and sintered to full density. A yield strength of 340 MPa, ultimate tensile strength (UTS) of 591 MPa, and 8% elongation were attained for injection molded and sintered tensile bars. Powder characteristics and sintering behavior are given for the nickel aluminide employed in this study to highlight the powder attributes needed for injection molding. Molding parameters, debinding and sintering schedules, along, with mechanical properties are presented to indicate the viability of PIM for intermetallics. This approach based on the understanding of key powder characteristics and use of the reactive synthesis powder process mav be extended to the successful injection molding of other intermetallic systems.

  20. Zirconium influence on microstructure of aluminide coatings ...

    Indian Academy of Sciences (India)

    Influence of Zr on the microstructure and phase characteristics of aluminide diffusion coatings deposited on the nickel .... of hydrogen gas into CVD reactor, where nickel samples .... presence of three phases: β-NiAl, γ -Ni3Al and γ-Ni(Al).

  1. High temperature mechanical properties of iron aluminides

    International Nuclear Information System (INIS)

    Morris, D. G.; Munoz-Morris, M. A.

    2001-01-01

    Considerable attention has been given to the iron aluminide family of intermetallics over the past years since they offer considerable potential as engineering materials for intermediate to high temperature applications, particularly in cases where extreme oxidation or corrosion resistance is required. Despite efforts at alloy development, however, high temperature strength remains low and creep resistance poor. Reasons for the poor high-temperature strength of iron aluminides will be discussed, based on the ordered crystal structure, the dislocation structure found in the materials, and the mechanisms of dislocation pinning operating. Alternative ways of improving high temperature strength by microstructural modification and the inclusion of second phase particles will also be considered. (Author)

  2. Thermomechanical processing of plasma sprayed intermetallic sheets

    Science.gov (United States)

    Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  3. Containerless automated processing of intermetallic compounds and composites

    Science.gov (United States)

    Johnson, D. R.; Joslin, S. M.; Reviere, R. D.; Oliver, B. F.; Noebe, R. D.

    1993-01-01

    An automated containerless processing system has been developed to directionally solidify high temperature materials, intermetallic compounds, and intermetallic/metallic composites. The system incorporates a wide range of ultra-high purity chemical processing conditions. The utilization of image processing for automated control negates the need for temperature measurements for process control. The list of recent systems that have been processed includes Cr, Mo, Mn, Nb, Ni, Ti, V, and Zr containing aluminides. Possible uses of the system, process control approaches, and properties and structures of recently processed intermetallics are reviewed.

  4. Intermetallics as innovative CRM-free materials

    Science.gov (United States)

    Novák, Pavel; Jaworska, Lucyna; Cabibbo, Marcello

    2018-03-01

    Many of currently used technical materials cannot be imagined without the use of critical raw materials. They require chromium (e.g. in stainless and tool steels), tungsten and cobalt (tool materials, heat resistant alloys), niobium (steels and modern biomaterials). Therefore there is a need to find substitutes to help the European economy. A promising solution can be the application of intermetallics. These materials offer wide variety of interesting properties, such as high hardness and wear resistance or high chemical resistance. In this paper, the overview of possible substitute materials among intermetallics is presented. Intermetallics based on aluminides and silicides are shown as corrosion resistant materials, composites composed of ceramics in intermetallic matrix as possible tool materials. The manufacturing processes are being developed to minimize the disadvantages of these materials, mainly the room-temperature brittleness.

  5. Microstructure and wear resistance of a laser clad TiC reinforced nickel aluminides matrix composite coating

    International Nuclear Information System (INIS)

    Chen, Y.; Wang, H.M.

    2004-01-01

    Wear resistant TiC/(NiAl-Ni 3 Al) composite coating was fabricated on a substrate of electrolyzed nickel by laser cladding using Ni-Al-Ti-C alloy powders. The laser clad coating is metallurgically bonded to the substrate and has a homogenous fine microstructure consisting of the flower-like equiaxed TiC dendrite and the dual phase matrix of NiAl and Ni 3 Al. The intermetallic matrix composite coating exhibits excellent wear resistance under both room- and high-temperature sliding wear test conditions due to the high hardness of TiC coupled with the strong atomic bonds of intermetallic matrix

  6. Compatibility of aluminide-coated Hastelloy x and Inconel 617 in a simulated gas-cooled reactor environment

    International Nuclear Information System (INIS)

    Chin, J.; Johnson, W.R.; Chen, K.

    1982-03-01

    Commercially prepared aluminide coatings on Hastelloy X and Inconel 617 substrates were exposed to controlled-impurity helium at 850 0 and 950 0 C for 3000 h. Optical and scanning electron (SEM) microscopy, electron microprobe profiles, and SEM X-ray mapping were used to evaluate and compare exposed and unexposed control samples. Four coatings were evaluated: aluminide, aluminide with platinum, aluminide with chromium, and aluminide with rhodium. With extended time at elevated temperature, nickel diffused into the aluminide coatings to form epsilon-phase (Ni 3 Al). This diffusion was the primary cause of porosity formation at the aluminide/alloy interface

  7. Plastic flow and microstructure of cast nickel aluminides at 1273 K

    Science.gov (United States)

    Schneibel, J. H.; Porter, W. D.; Horton, J. A.

    1987-12-01

    Chill-cast nickel aluminides based on Ni3Al were compression-tested in vacuum at 1273 K at strain rates ranging from 10-5 s-1 to 10-1 s-1. As the strain rate increases, the propensity for intergranular cracking increases. The ductile-to-brittle transition strain rate (DBTS) of as-cast Ni-22.5Al-0.5Hf-0.1B (at. pct) is approximately 10-1 s-1. Homogenization lowers this value by three orders of magnitude, to 10-4 s-1 (a homogenized specimen disintegrated completely at a rate of 10-3 s-1). The fine-grained structure of the as-cast alloy plays an important role in its relatively high DBTS. A hafnium-free alloy, Ni-24A1-0.1B, on the other hand, shows only a weak dependence of the DBTS on prior homogenization, and possible reasons for this finding are discussed.

  8. Oxidation-sulfidation behavior of Ni aluminide in oxygen-sulfur mixed-gas atmospheres

    International Nuclear Information System (INIS)

    Natesan, K.

    1988-01-01

    Oxidation-sulfidation studies were conducted with sheet samples of nickel aluminide, containing 23.5 at. % Al, 0.5 at. % Hf, and 0.2 at. % B, in an annealed condition and after preoxidation treatments. Continuous weight-change measurements were made by a thermogravimetric technique in exposure atmospheres of air, a low-pO/sub 2/ gas mixture, and low-pO/sub 2/ gas mixtures with several levels of sulfur. The air-exposed specimens developed predominantly nickel oxide; the specimen exposed to a low-pO/sub 2/ environment developed an aluminum oxide scale. As the sulfur content of the gas mixture increased, the alumina scale exhibited spallation and the alloy tended to form nickel sulfide as the reaction phase. The results indicated that the sulfidation reaction of nickel aluminide specimens (both bare and preoxidized) was determined by the rate of transport of nickel from the substrate through the scale to the gas/alumina scale interface, the mechanical integrity of the oxide scale, and the H/sub 2/S concentration in the exposure environment

  9. INVESTIGATING THE fFORMATION OF INTERMETALLIC COMPOUNDS AND THE VARIATION OF BOND STRENGTH BETWEEN Al-Cu LAYERS AFTER ANNEALING IN PRESENCE OF NICKEL BETWEEN LAYERS

    Directory of Open Access Journals (Sweden)

    A. Shabani

    2016-06-01

    Full Text Available In the present study, the effect of post-rolling annealing heat treatment on the formation of intermetallic compounds between Al-Cu strips, in the presence of nickel coating on the Cu strips, was investigated. In addition, the effect of post-rolling annealing and intermetallic compounds on the bond strength of Al-Cu strips was evaluated. In order to prepare samples, Cu strips were coated with nickel by electroplating process. After surface preparing, Cu strips were placed between two Al strips and roll bonded. This method is used for producing Al-Ni-Cu composites. Then the samples were annealed at 773K for 2 h. The formation of intermetallic compounds was studied using energy dispersive spectroscopy (EDS and X-ray diffraction (XRD. Also, in order to investigate bond strength of Al-Cu after post-rolling annealing heat treatment, samples were produced using nickel powder and nickel coating. Then bond strength of strips was investigated using peeling test. The results revealed that by post-rolling annealing of layers, the bond strength between Al-Cu strips decreases dramatically.

  10. Study of the structure and development of the set of reference materials of composition and structure of heat resisting nickel and intermetallic alloys

    Directory of Open Access Journals (Sweden)

    E. B. Chabina

    2016-01-01

    Full Text Available Relevance of research: There are two sizes (several microns and nanodimensional of strengthening j'-phase in single-crystal heat resisting nickel and intermetallic alloys, used for making blades of modern gas turbine engines (GTD. For in-depth study of structural and phase condition of such alloys not only qualitative description of created structure is necessary, but quantitative analysis of alloy components geometrical characteristics. Purpose of the work: Development of reference material sets of heat resisting nickel and intermetallic alloy composition and structure. Research methods: To address the measurement problem of control of structural and geometrical characteristics of single-crystal heat resisting and intermetallic alloys by analytical microscopy and X-ray diffraction analysis the research was carried out using certified measurement techniques on facilities, entered in the Register of Measurement Means of the Russian Federation. The research was carried out on microsections, foils and plates, cut in the plane {100}. Results: It is established that key parameters, defining the properties of these alloys are particle size of strengthening j' -phase, the layer thickness of j-phase between them and parameters of phases lattice. Metrological requirements for reference materials of composition and structure of heat resisting nickel and intermetallic alloys are formulated. The necessary and sufficient reference material set providing the possibility to determine the composition and structure parameters of single-crystal heat resisting nickel and intermetallic alloys is defined. The developed RM sets are certified as in-plant reference materials. Conclusion: The reference materials can be used for graduation of spectral equipment when conducting element analysis of specified class alloys; for calibration of means of measuring alloy structure parameters; for measurement of alloys phases lattice parameters; for structure reference pictures

  11. Microstructural characterization of silicon added titanium aluminide

    International Nuclear Information System (INIS)

    Khan, A.N.

    2009-01-01

    Titanium aluminides intermetallic compounds have received great attention during the past decade, since they have the potential, in aircraft and automotive engines, to replace the high density Ni-base superalloys However, these intermetallics possess poor oxidation properties at high temperatures. Previous studies showed that protective alumina scale formation on gamma-TiAl can be obtained by small additions (around 2 at.%) of Ag. In the present study, a number of cast Ti-Al-Si alloys were investigated in relation to transient oxide formation in air at 1300 deg. C. After various oxidation times the oxide composition, microstructure and morphology were studied by combining a number of analysis techniques. The TiAl-Si alloys appear to form Al Ti and Si oxides. However, the formation of silicon oxide at the interface of base metal and scale slows down the oxidation rate significantly. (author)

  12. Fatigue of superalloys and intermetallics

    International Nuclear Information System (INIS)

    Stoloff, N.S.

    1993-01-01

    The fatigue behavior of intermetallic alloys and their composites is contrasted to that of nickel-base superalloys. The roles of microstructure and slip planarity are emphasized. Obstacles to use of intermetallics under cyclic loading conditions are described and future research directions are suggested

  13. Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications

    Science.gov (United States)

    Bochenek, Kamil; Basista, Michal

    2015-11-01

    Over the last few decades intermetallic compounds such as NiAl have been considered as potential high temperature structural materials for aerospace industry. A large number of investigations have been reported describing complex fabrication routes, introducing various reinforcing/alloying elements along with theoretical analyses. These research works were mainly focused on the overcoming of main disadvantage of nickel aluminides that still restricts their application range, i.e. brittleness at room temperature. In this paper we present an overview of research on NiAl processing and indicate methods that are promising in solving the low fracture toughness issue at room temperature. Other material properties relevant for high temperature applications are also addressed. The analysis is primarily done from the perspective of NiAl application in aero engines in temperature regimes from room up to the operating temperature (over 1150 °C) of turbine blades.

  14. Physical metallurgy of nickel aluminides

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    The lattice parameter of NiAl is 0·2887 nm (Hughes et al 1971; Taylor & Doyle 1972). Since this intermetallic ... probably due to inadequate control over the chemistry of the alloy and inaccurate methods of determination of the ..... Blackburn 1987). However, this observation has not been confirmed by other studies nor has.

  15. The obtainment of highly concentrated uranium pellets for plate type (MTR) fuel by dispersion of uranium aluminides in aluminium

    International Nuclear Information System (INIS)

    Morando, R.A.; Raffaeli, H.A.; Balzaretti, D.E.

    1980-01-01

    The use of the intermetallic UAl 3 for manufacturing plate type MTR fuel with 20% U 235 enriched uranium and a density of about 20 kg/m 3 is analyzed. The technique used is the dispersion of UAl 3 particles in aluminium powder. The obtainment of the UAl 3 intermetallic was performed by fusion in an induction furnace in an atmosphere of argon at a pressure of 0.7 BAR (400 mm) using an alumina melting pot. To make the aluminide powder and attain the wished granulometry a cutting and a rotating crusher were used. Aluminide powders of different granulometries and different pressures of compactation were analyzed. In each case the densities were measured. The compacts were colaminated with the 'Picture Frame' technique at temperatures of 490 and 0 deg C with excellent results from the manufacturing view point. (M.E.L.) [es

  16. Microcracking and macroscopic failure in intermetallic titanium aluminides; Mikrorissbildung und makroskopisches Versagen in intermetallischen Titanaluminiden

    Energy Technology Data Exchange (ETDEWEB)

    Wiesand-Valk, B. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung

    2000-07-01

    This paper deals with the correlations between microstructural disorder, that means statistical distribution of phases and local material properties, and macroscopic failure of disordered multiphase materials. On a microscopic level the microstructural disorder leads to randomly distributed local damage before failure (in brittle materials to microcracks) and eventually to localisation of damage. On a macroscopic level the value and scatter of fracture strength and its dependence on specimen size are essentially determined by the microstructural disorder. The failure behaviour is treated by using the discrete chain-of-bundles-model, which treats the details of the microstructure not explicitly but as locally distributed fluctuations of characteristical material parameters. The model has been verified by comparing with experimental results for four intermetallic titanium aluminides and its validity has been demonstrated. (orig.) [German] Die Arbeit behandelt die Zusammenhaenge zwischen der Stochastizitaet des Gefueges, das heisst, einer statistischen Verteilung von Phasen und lokalen Materialeigenschaften und dem makroskopischen Versagen von ungeordneten mehrphasigen Werkstoffen. Auf mikroskopischer Ebene fuehrt die Stochastizitaet des Gefueges vor dem Versagen zu lokalen Schaedigungen (in sproeden Werkstoffen zu Mikrorissen) und schliesslich (abhaengig vom Grad der Unordnung) zur Lokalisierung des Bruchgeschehens. Makroskopisch werden die Groesse und Streuung von Bruchfestigkeitswerten und ihre Probengroessenabhaengigkeit durch die mikrostrukturelle Unordnung wesentlich bestimmt. Dieses Versagensverhalten wird in dem diskreten Chain-of-Bundles-Modell beschrieben, das die Details der Mikrostruktur nicht explizit sondern als lokale statistische Schwankungen von charakteristischen Werkstoffparametern erfasst. Am Beispiel von vier ausgewaehlten Titan-Aluminiden wird das Modell validiert und verifiziert. (orig.)

  17. Intermetallic nickel silicide nanocatalyst-A non-noble metal-based general hydrogenation catalyst.

    Science.gov (United States)

    Ryabchuk, Pavel; Agostini, Giovanni; Pohl, Marga-Martina; Lund, Henrik; Agapova, Anastasiya; Junge, Henrik; Junge, Kathrin; Beller, Matthias

    2018-06-01

    Hydrogenation reactions are essential processes in the chemical industry, giving access to a variety of valuable compounds including fine chemicals, agrochemicals, and pharmachemicals. On an industrial scale, hydrogenations are typically performed with precious metal catalysts or with base metal catalysts, such as Raney nickel, which requires special handling due to its pyrophoric nature. We report a stable and highly active intermetallic nickel silicide catalyst that can be used for hydrogenations of a wide range of unsaturated compounds. The catalyst is prepared via a straightforward procedure using SiO 2 as the silicon atom source. The process involves thermal reduction of Si-O bonds in the presence of Ni nanoparticles at temperatures below 1000°C. The presence of silicon as a secondary component in the nickel metal lattice plays the key role in its properties and is of crucial importance for improved catalytic activity. This novel catalyst allows for efficient reduction of nitroarenes, carbonyls, nitriles, N-containing heterocycles, and unsaturated carbon-carbon bonds. Moreover, the reported catalyst can be used for oxidation reactions in the presence of molecular oxygen and is capable of promoting acceptorless dehydrogenation of unsaturated N-containing heterocycles, opening avenues for H 2 storage in organic compounds. The generality of the nickel silicide catalyst is demonstrated in the hydrogenation of over a hundred of structurally diverse unsaturated compounds. The wide application scope and high catalytic activity of this novel catalyst make it a nice alternative to known general hydrogenation catalysts, such as Raney nickel and noble metal-based catalysts.

  18. Investigation of passivity and its breakdown on Fe3Al–Si and Fe3Al–Ge intermetallics in chloride-containing solution

    International Nuclear Information System (INIS)

    Rosalbino, F.; Carlini, R.; Parodi, R.; Zanicchi, G.; Scavino, G.

    2014-01-01

    Highlights: • Passivity and its breakdown on Fe 3 Al–Si and Fe 3 Al–Ge iron aluminides was investigated. • Investigation was performed in borate buffer solution with and without 100 mM KCl. • Polarization, potentiostatic transients and impedance measurements have been employed. • Results have been compared with those obtained on Fe 3 Al intermetallic. • Si and Ge improve the resistance to localized corrosion of Fe 3 Al. - Abstract: The passivity and passivity breakdown of Fe 3 Al–Si and Fe 3 Al–Ge iron aluminides were studied in borate buffer solution (pH 8.4) in the absence and presence of 100 mM KCl, performing potentiodynamic polarization, potentiostatic transients and electrochemical impedance spectroscopy (EIS) measurements complemented with scanning electron microscopy (SEM). In the absence of chloride ions Si and Ge exercise a beneficial role in the passivating characteristics of Fe 3 Al intermetallic. Addition of Si or Ge significantly modifies the electrochemical response of iron aluminide Fe 3 Al resulting in a more stable passive film. In the presence of chloride ions all the intermetallic compounds experience localized corrosion (pitting). However, Si and Ge alloying additions increase the breakdown potential and the extent of passivation domain, indicating improved resistance to initiation of pitting corrosion. Furthermore, EIS measurements performed at the breakdown state evidenced higher R ct and lower depression angle values for Fe 3 Al–Si and Fe 3 Al–Ge iron aluminides compared to Fe 3 Al intermetallic, confirming their better localized corrosion behavior. The improved resistance to pitting corrosion results from the enhanced protective function of passive film due to the presence of Si or Ge that inhibit pit initiation by hindering the adsorption of Cl − ions at the metal surface

  19. Influence of nanocrystal growth kinetics on interface roughness in nickel-aluminum multilayers

    International Nuclear Information System (INIS)

    Aurongzeb, D.; Holtz, M.; Daugherty, M.; Berg, J.M.; Chandolu, A.; Yun, J.; Temkin, H.

    2003-01-01

    We study the layer morphology of Ni/Al multilayer structures, with 50 nm period, as deposited and following 10 min anneals up through the melting temperature of Al. X-ray reflectivity measurement of the as-deposited film shows interference fringes, characteristic of a well-defined multilayer stack, with ∼1 nm interface roughness. Over a narrow anneal range of 360-500 deg. C these fringes diminish in amplitude and disappear, indicating elevated interface roughening. However, fringes are observed for anneal temperatures both below and above this range, indicating the presence of well-defined layers with smooth interfaces. A model, in which nanocrystal domains of intermetallic nickel aluminides form at the interfaces, is developed to quantify the annealing induced interface roughness. This model agrees well with the experimental results

  20. Effect of cerium addition on the corrosion behaviour of carbon-alloyed iron aluminides

    International Nuclear Information System (INIS)

    Sriram, S.; Balasubramaniam, R.; Mungole, M.N.; Bharagava, S.; Baligidad, R.G.

    2006-01-01

    The effect of Ce addition on the microstructure and corrosion behavior of carbon-alloyed iron aluminides Fe-20.0Al-2.0C, Fe-18.5Al-3.6C and Fe-19.2Al-3.3C-0.07Ce (in at.%) has been studied. The potentiodynamic polarization behaviour of the alloys was evaluated in freely aerated 0.25 mol/l H 2 SO 4 . A 0.05% C steel was used for comparison purposes. All the alloys exhibited active-passive behaviour in the acidic solution. The addition of Ce destroyed passivity as indicated by lower breakdown potentials in polarization studies. This has been related to the finer distribution of the carbides in the microstructure. Corrosion rates were evaluated by immersion testing. The iron aluminide with Ce addition exhibited a lower corrosion rate compared to the aluminides without Ce addition. This has been attributed to modifications in surface film with Ce addition. Scanning electron microscopy of corroded surfaces indicated that the carbon-alloyed intermetallics were susceptible to localized galvanic corrosion due to the presence of carbides in the microstructure

  1. Intermetallic Nickel-Titanium Alloys for Oil-Lubricated Bearing Applications

    Science.gov (United States)

    DellaCorte, C.; Pepper, S. V.; Noebe, R.; Hull, D. R.; Glennon, G.

    2009-01-01

    An intermetallic nickel-titanium alloy, NITINOL 60 (60NiTi), containing 60 wt% nickel and 40 wt% titanium, is shown to be a promising candidate material for oil-lubricated rolling and sliding contact applications such as bearings and gears. NiTi alloys are well known and normally exploited for their shape memory behavior. When properly processed, however, NITINOL 60 exhibits excellent dimensional stability and useful structural properties. Processed via high temperature, high-pressure powder metallurgy techniques or other means, NITINOL 60 offers a broad combination of physical properties that make it unique among bearing materials. NITINOL 60 is hard, electrically conductive, highly corrosion resistant, less dense than steel, readily machined prior to final heat treatment, nongalling and nonmagnetic. No other bearing alloy, metallic or ceramic encompasses all of these attributes. Further, NITINOL 60 has shown remarkable tribological performance when compared to other aerospace bearing alloys under oil-lubricated conditions. Spiral orbit tribometer (SOT) tests were conducted in vacuum using NITINOL 60 balls loaded between rotating 440C stainless steel disks, lubricated with synthetic hydrocarbon oil. Under conditions considered representative of precision bearings, the performance (life and friction) equaled or exceeded that observed with silicon nitride or titanium carbide coated 440C bearing balls. Based upon this preliminary data, it appears that NITINOL 60, despite its high titanium content, is a promising candidate alloy for advanced mechanical systems requiring superior and intrinsic corrosion resistance, electrical conductivity and nonmagnetic behavior under lubricated contacting conditions.

  2. Ion-plasma diffusion aluminide coatings for gas turbine blades (structure and properties)

    International Nuclear Information System (INIS)

    Muboyadzhyan, S.A.; Budinovskij, S.A.; Terekhova, V.V.

    2003-01-01

    A consideration is given to the ion-plasma method of heart resisting alloy diffusion coating with alloyed aluminides offering some advantages over routine techniques. Specific features of ion-plasma diffusion coatings production at the surface of heart resisting alloys using one- and multistage techniques are studied. The process of formation of coatings (Al-Si-Y, Al-Si-Ni-B, Al-Si-Cr-Y) along with coating effects on long-term heat resistance of nickel base alloys (ZhS6U, VZhL12U, ZhS26VNK) is investigated. The advantages of the new method of diffusion aluminide coatings are reported [ru

  3. Creep deformation mechanisms in a γ titanium aluminide

    Energy Technology Data Exchange (ETDEWEB)

    Abdallah, Zakaria [Institute of Structural Materials, College of Engineering, Bay Campus, Swansea University, Swansea SA18EN (United Kingdom); Ding, Rengen [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B152TT (United Kingdom); Martin, Nigel; Dixon, Mark [Rolls-Royce plc, P.O. Box 31, Derby DE248BJ (United Kingdom); Bache, Martin [Institute of Structural Materials, College of Engineering, Bay Campus, Swansea University, Swansea SA18EN (United Kingdom)

    2016-09-15

    Titanium aluminides (TiAl) are considered as potential alternatives to replace nickel-based alloys of greater density for selected components within future gas turbine aero-engines. This is attributed to the high specific strength as well as the good oxidation resistance at elevated temperatures. The gamma (γ) titanium aluminide system Ti-45Al-2Mn-2Nb has previously demonstrated promising performance in terms of its physical and mechanical properties. The main aim of the current study, which is a continuation of a previously published paper, aims at evaluating the performance of this titanium aluminide system under high temperature creep conditions. Of particular interest, the paper is strongly demonstrating the precise capability of the Wilshire Equations technique in predicting the long-term creep behaviour of this alloy. Moreover, it presents a physically meaningful understanding of the various creep mechanisms expected under various testing conditions. To achieve this, two creep specimens, tested under distinctly different stress levels at 700 °C have been extensively examined. Detailed microstructural investigations and supporting transmission electron microscopy (TEM) have explored the differences in creep mechanisms active under the two stress regimes, with the deformation mechanisms correlated to Wilshire creep life prediction curves.

  4. Formation of alumina-aluminide coatings on ferritic-martensitic T91 steel

    Directory of Open Access Journals (Sweden)

    Choudhary R.K.

    2014-01-01

    Full Text Available In this work, alumina-aluminide coatings were formed on ferritic-martensitic T91 steel substrate. First, coatings of aluminum were deposited electrochemically on T91 steel in a room temperature AlCl3-1-ethyl-3-methyl imidazolium chloride ionic liquid, then the obtained coating was subjected to a two stage heat treatment procedure consisting of prolonged heat treatment of the sample in vacuum at 300 ○C followed by oxidative heat treatment in air at 650 ○C for 16 hours. X-ray diffraction measurement of the oxidatively heat treated samples indicated formation of Fe-Al and Cr-Al intermetallics and presence of amorphous alumina. Energy dispersive X-ray spectroscopy measurement confirmed 50 wt- % O in the oxidized coating. Microscratch adhesion test conducted on alumina-aluminide coating formed on T91 steel substrate showed no major adhesive detachment up to 20 N loads. However, adhesive failure was observed at a few discrete points on the coating along the scratch track.

  5. < c >-component plastic displacements in different microstructures of TiAl-base intermetallics

    Czech Academy of Sciences Publication Activity Database

    Orlová, Alena; Kuchařová, Květa; Dlouhý, Antonín

    2008-01-01

    Roč. 483, Sp.Iss.SI (2008), s. 109-112 ISSN 0921-5093. [International Conference on the Strength of Materials /14./. Xian, 04.06.2006-09.06.2006] R&D Projects: GA AV ČR(CZ) 1QS200410502; GA MŠk OC 522.100 Institutional research plan: CEZ:AV0Z20410507 Keywords : intermetallics * creep * transmission electron microscopy * titanium aluminides Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.806, year: 2008

  6. Corrosion behavior of Fe3Al intermetallics with addition of lithium, cerium and nickel in 2.5 % SO2+N2 at 900 degree centigrade

    International Nuclear Information System (INIS)

    Luna-Ramirez, A.; Porcayo-Calderon, J.; Martinez-Villafane, A.; Gonzalez-Rodriguez, J. G.; Chaon-Nava, J. G.

    2012-01-01

    The corrosion behavior of Fe 3 Al-type intermetallic alloys with addition of 1 at. % cerium, lithium and nickel at high temperature has been studied. The various alloys were exposed to an environment composed of 2.5 % SO 2 +N 2 at 900 degree centigrade for 48 h. For all the intermetallic tested, the corrosion kinetics showed a parabolic behavior. The alloy, which showed less corrosion rate, was the Fe3AlNi alloy, being Fe 3 AlCeLi the alloy with the highest corrosion rate. For the various alloys, energy dispersive X-ray spectroscopy analysis, EDS, on the developed scale only detected aluminum, oxygen, and traces of iron and cerium, suggesting the formation of alumina as main component. The intermetallic alloys showed oxide cracking and spalling. The intermetallic chemical composition played an important role in defining the oxide scale morphology and the extent of damage. (Author) 39 refs.

  7. Analysis of weld solidification cracking in cast nickel aluminide alloys

    International Nuclear Information System (INIS)

    Santella, M.L.; Feng, Z.

    1995-01-01

    A study of the response of several nickel aluminide alloys to SigmaJig testing was done to examine their weld solidification cracking behavior and the effect of Zr concentration. The alloys were based on the Ni-8Al-7.7Cr-1.5Mo-0.003B wt% composition and contained Zr concentrations of 3, 4.5, and 6 wt%. Vacuum induction melted ingots with a diameter of 2.7 in and weight about 18 lb were made of each alloy, and were used to make 2 x 2 x 0.030 in specimens for the Sigmajig test. The gas tungsten arc welds were made at travel speeds of 10, 20, and 30 ipm with heat inputs of 2--2.5 kJ/in. When an arc was established before traveling onto the test specimen centerline cracking was always observed. This problem was overcome by initiating the arc directly on the specimens. Using this approach, the 3 wt% Zr alloy withstood an applied stress of 24 ksi without cracking at a welding speed of 10 ipm. This alloy cracked at 4 ksi applied at 20 ipm, and with no applied load at 30 ipm. Only limited testing was done on the remaining alloys, but the results indicate that resistance to solidification cracking increases with Zr concentration. Zirconium has limited solid solubility and segregates strongly to interdendritic regions during solidification where it forms a Ni solid solution-Ni 5 Zr eutectic. The volume fraction of the eutectic increases with Zr concentration. The solidification cracking behavior of these alloys is consistent with phenomenological theory, and is discussed in this context. The results from SigmaJig testing are analyzed using finite element modeling of the development of mechanical strains during solidification of welds. Experimental data from the test substantially agree with recent analysis results

  8. Discontinuously reinforced intermetallic matrix composites via XD synthesis. [exothermal dispersion

    Science.gov (United States)

    Kumar, K. S.; Whittenberger, J. D.

    1992-01-01

    A review is given of recent results obtained for discontinuously reinforced intermetallic matrix composites produced using the XD process. Intermetallic matrices investigated include NiAl, multiphase NiAl + Ni2AlTi, CoAl, near-gamma titanium aluminides, and Ll2 trialuminides containing minor amounts of second phase. Such mechanical properties as low and high temperature strength, compressive and tensile creep, elastic modulus, ambient ductility, and fracture toughness are discussed as functions of reinforcement size, shape, and volume fraction. Microstructures before and after deformation are examined and correlated with measured properties. An observation of interest in many of the systems examined is 'dispersion weakening' at high temperatures and high strain rates. This behavior is not specific to the XD process; rather similar observations have been reported in other discontinuous composites. Proposed mechanisms for this behavior are presented.

  9. Intermetallic compound development for the 21st century

    International Nuclear Information System (INIS)

    Munroe, P.R.

    2000-01-01

    lntermetallic compounds have been vigorously researched for the past twenty years. As a result of these studies the fundamental behaviour of a number of transition metal aluminides and suicides is now well understood, and a number of alloys with commercially acceptable properties have been developed. Future challenges for these alloys, for example Ni 3 AI, TiAI and Fe 3 AI, are focused on the development of large-scale production routes. However, there remain a number of other intermetallic compounds, such as Laves phases, which exhibit some promising properties, but little is presently known about their intrinsic behaviour. For compounds such as these more fundamental studies are required

  10. Hydrogenations of alloys and intermetallic compounds of magnesium

    International Nuclear Information System (INIS)

    Gavra, Z.

    1981-08-01

    A kinetic and thermodynamic study of the hydrogenation of alloys and intermetallic compounds of magnesium is presented. It was established that the addition of elements of the IIIA group (Al, Ga, In) to magnesium catalyses its hydrogenation. This is explained by the mechanism of diffusion of magnesium cation vacancies. The hydride Mg 2 NiH 4 was characterized by thermal analysis, x-ray diffraction and NMR measurements. The possibility of forming pseudo-binary compounds of Mg 2 Ni by the substitution of nickel or magnesium was examined. The hydrogenation of the inter-metallic compounds of the Mg-Al system was investigated. It was found that the addition of indium and nickel affected the hydrogenation kinetics. A preliminary study of the hydrogenation of various binary and ternary alloys of magnesium was carried out. (Author)

  11. The shock Hugoniot of the intermetallic alloy Ti-46.5Al-2Nb-2Cr

    International Nuclear Information System (INIS)

    Millett, Jeremy; Gray, George T. Rusty III; Bourne, Neil

    2000-01-01

    Plate impact experiments were conducted on a γ-titanium aluminide (TiAl) based ordered intermetallic alloy. Stress measurements were recorded using manganin stress gauges supported on the back of TiAl targets using polymethylmethacrylate windows. The Hugoniot in stress-particle velocity space for this TiAl alloy was deduced using impedance matching techniques. The results in this study are compared to the known Hugoniot data of the common alpha-beta engineering Ti-based alloy Ti-6Al-4V. The results of the current study on the intermetallic alloy TiAl support that TiAl possesses a significantly higher stress for a given particle velocity than the two-phase Ti-6Al-4V alloy. (c) 2000 American Institute of Physics

  12. Effect of microstructures on the hydrogen attack to gamma titanium aluminide at low temperature

    Energy Technology Data Exchange (ETDEWEB)

    Hamzah, E. [Faculty of Mechanical Engineering, Universiti Technologi Malaysia 81310, Johor Bahru (Malaysia)]. E-mail: esah@fkm.utm.my; Suardi, K. [Faculty of Mechanical Engineering, Universiti Technologi Malaysia 81310, Johor Bahru (Malaysia); Ourdjini, A. [Faculty of Mechanical Engineering, Universiti Technologi Malaysia 81310, Johor Bahru (Malaysia)

    2005-04-25

    Intermetallic alloys based on gamma titanium aluminide are now regarded as promising candidates for high temperature applications such as for aerospace, marine and automotive engine components, due to their high specific strength and modulus. Their oxidation resistance is good, especially at intermediate and high temperature; oxidation resistance can be obtained up to 800 deg. C. One critical area of application is in combustion engines in aerospace vehicles such as hypersonic airplanes and high-speed civil transport airplanes. This entails the use of hydrogen as a fuel component and it has been widely reported by researchers that these materials exhibit corrosion in the form of environment embrittlement in the presence of hydrogen. A fair amount of research has been carried out to investigate the influence of hydrogen in {gamma}-titanium aluminide. Some researchers reported that {alpha}{sub 2} and lamellar phases had major influence in the susceptible of hydrogen to alloys, while hydrogen is too low to penetrate the {gamma}-phases. This research focused on the effect of different microstructures of {gamma}-titanium aluminide to the diffusion coefficient of hydrogen (D) and the corrosion product after hydrogen attack. Modification of {gamma}-titanium aluminide can be achieved by heat treatment of as-cast binary samples Ti-45% Al and Ti-48% Al. All samples were then subjected to corrosion attack under cathodically charged with galvanostatic mode for 6 h. The potential variation with time was monitored from these data the values of the diffusion coefficient of hydrogen (D) to {gamma}-titanium aluminide was obtained. D was calculated based on Fick's second Law. These results were compared with that obtained from micro-Vickers hardness profiling, which was measured at cross-section area per depth from the top corroded surface. The hardness values were calculated using the error function equation. An image analyzer; X-ray diffraction (XRD); scanning electron

  13. Effect of microstructures on the hydrogen attack to gamma titanium aluminide at low temperature

    International Nuclear Information System (INIS)

    Hamzah, E.; Suardi, K.; Ourdjini, A.

    2005-01-01

    Intermetallic alloys based on gamma titanium aluminide are now regarded as promising candidates for high temperature applications such as for aerospace, marine and automotive engine components, due to their high specific strength and modulus. Their oxidation resistance is good, especially at intermediate and high temperature; oxidation resistance can be obtained up to 800 deg. C. One critical area of application is in combustion engines in aerospace vehicles such as hypersonic airplanes and high-speed civil transport airplanes. This entails the use of hydrogen as a fuel component and it has been widely reported by researchers that these materials exhibit corrosion in the form of environment embrittlement in the presence of hydrogen. A fair amount of research has been carried out to investigate the influence of hydrogen in γ-titanium aluminide. Some researchers reported that α 2 and lamellar phases had major influence in the susceptible of hydrogen to alloys, while hydrogen is too low to penetrate the γ-phases. This research focused on the effect of different microstructures of γ-titanium aluminide to the diffusion coefficient of hydrogen (D) and the corrosion product after hydrogen attack. Modification of γ-titanium aluminide can be achieved by heat treatment of as-cast binary samples Ti-45% Al and Ti-48% Al. All samples were then subjected to corrosion attack under cathodically charged with galvanostatic mode for 6 h. The potential variation with time was monitored from these data the values of the diffusion coefficient of hydrogen (D) to γ-titanium aluminide was obtained. D was calculated based on Fick's second Law. These results were compared with that obtained from micro-Vickers hardness profiling, which was measured at cross-section area per depth from the top corroded surface. The hardness values were calculated using the error function equation. An image analyzer; X-ray diffraction (XRD); scanning electron microscope (SEM) and secondary ion mass

  14. Microstructure and mechanical properties of Al/Fe-aluminide in-situ composite prepared by reactive stir casting route

    International Nuclear Information System (INIS)

    Chatterjee, Subhranshu; Sinha, Arijit; Das, Debdulal; Ghosh, Sumit; Basumallick, Amitava

    2013-01-01

    Iron aluminide particulate reinforced aluminium composites were prepared by a simple liquid metal stir casting route. The particulate intermetallic reinforcements were formed by in-situ reaction between molten aluminium and a rotating mild steel stirrer at 800 °C. X-ray diffraction studies were carried out to identify the types of iron aluminide particulates present in the as cast composite. Compositional variations of the composite samples were estimated with the aid of energy dispersive spectroscopy. The microstructural features of the composite were studied with respect to different heat treatment schedules and deformation conditions. Microhardness and nanoindentation measurements were also carried out to assess the micromechanical behaviour e.g., hardness and elastic modulus in micrometric length scale of the composite samples. Tensile tests and fractographic analysis were performed to estimate the mechanical properties and determine the mode of failure of the samples. The microstructure and mechanical properties of the composite samples were correlated and discussed

  15. Synthesis and characterisation of pack cemented aluminide coatings on metals

    International Nuclear Information System (INIS)

    Houngninou, C.; Chevalier, S.; Larpin, J.P.

    2004-01-01

    The exposition of metallic materials to high temperature environments leads to their corrosion because of oxidation or sulphidation. One way to protect such materials is to produce an Al 2 O 3 layer which needs to be continuous enough to limit diffusion of oxygen or metallic elements, and withstand this corrosion. Since a few years, it has been proved that aluminide compounds are one of the most effective materials to achieve this goal. Indeed, they possess sufficient Al and many beneficial mechanical properties when exposed to high temperature conditions to make possible the formation of a protective Al 2 O 3 scale. This study is aimed at the elaboration of iron, nickel and molybdenum aluminides by modification of the surface of the base materials by a pack cementation process. The as-cemented alloys were analysed by means of SEM coupled with EDX and by XRD. Cross-section examinations showed, in each case, a progressive diffusion of aluminium through the substrates. The diffusion thickness layer was more or less important depending on the base material and on the coating conditions

  16. Phase stability and electronic structure of transition-metal aluminides

    International Nuclear Information System (INIS)

    Carlsson, A.E.

    1992-01-01

    This paper will describe the interplay between die electronic structure and structural energetics in simple, complex, and quasicrystalline Al-transition metal (T) intermetallics. The first example is the Ll 2 -DO 22 competition in Al 3 T compounds. Ab-initio electronic total-energy calculations reveal surprisingly large structural-energy differences, and show that the phase stability of both stoichiometric and ternary-substituted compounds correlates closely with a quasigap in the electronic density of states (DOS). Secondly, ab-initio calculations for the structural stability of the icosahedrally based Al 12 W structure reveal similar quasigap effects, and provide a simple physical explanation for the stability of the complex aluminide structures. Finally, parametrized tight-binding model calculations for the Al-Mn quasicrystal reveal a large spread in the local Mn DOS behavior, and support a two-site model for the quasicrystal's magnetic behavior

  17. The electrochemical deposition of tin-nickel alloys and the corrosion properties of the coating

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Møller, Per

    2005-01-01

    The electrodeposition of tin/nickel (65/35 wt%) is a unique coating process because of the deposition of an intermetallic phase of nickel and tin, which cannot be formed by any pyrometallurgical process. From thermodynamic calculations it can be shown that intermetallic phases can be formed throu...

  18. Melt impregnation as a post processing treatment for performance enhancement in high capacity 3D microporous tin-copper-nickel intermetallic anode for Li-ion battery supported by electrodeposited nickel scaffold: A structural study

    Science.gov (United States)

    Sengupta, Srijan; Patra, Arghya; Mitra, Arijit; Jena, Sambedan; Das, Karabi; Majumder, Subhasish Basu; Das, Siddhartha

    2018-05-01

    This paper communicates stabilization of a Sn anode by impregnating it within the porous framework of a Ni-scaffold. The impregnation is carried out by electrodeposition Sn on Ni-foam followed by heating at 300 °C for 1 h. The Ni-foam was also electrodeposited on a Cu foil prior to deposition of Sn. The melting step leads to the formation of Nisbnd Sn and Cusbnd Sn intermetallics within pores of the Ni-scaffold. Snsbnd Cu/Ni intermetallics lithiate following the active-inactive strategy in which the inactive Cu/Ni buffers the volume expansion while Sn lithiates. Furthermore, this entire process takes place within Ni-scaffold which resists material pulverization and delamination and provide better electronic pathway for charge transfer. This active-inactive Sn:Snsbnd Cu/Ni intermetallic within a protected Ni-scaffold assembly results in 100th cycle discharge capacity of 587.9 mA h/g at a rate of 500 mA/g (0.5 C), and superior rate capability delivering 463 mAh/g at a rate of 2 A/g (2 C) while retaining structural integrity as compared to pure Sn electrodeposited (without heat-treatment) on the nickel scaffold.

  19. Welding and Joining of Titanium Aluminides

    Science.gov (United States)

    Cao, Jian; Qi, Junlei; Song, Xiaoguo; Feng, Jicai

    2014-01-01

    Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials. PMID:28788113

  20. A Stochastic Reliability Model for Application in a Multidisciplinary Optimization of a Low Pressure Turbine Blade Made of Titanium Aluminide

    OpenAIRE

    Dresbach,Christian; Becker,Thomas; Reh,Stefan; Wischek,Janine; Zur,Sascha; Buske,Clemens; Schmidt,Thomas; Tiefers,Ruediger

    2016-01-01

    Abstract Currently, there are a lot of research activities dealing with gamma titanium aluminide (γ-TiAl) alloys as new materials for low pressure turbine (LPT) blades. Even though the scatter in mechanical properties of such intermetallic alloys is more distinctive as in conventional metallic alloys, stochastic investigations on γ -TiAl alloys are very rare. For this reason, we analyzed the scatter in static and dynamic mechanical properties of the cast alloy Ti-48Al-2Cr-2Nb. It wa...

  1. Microstructural and wear characteristics of cobalt free, nickel base intermetallic alloy deposited by laser cladding

    International Nuclear Information System (INIS)

    Awasthi, Reena; Kumar, Santosh; Viswanadham, C.S.; Srivastava, D.; Dey, G.K.; Limaye, P.K.

    2011-01-01

    This paper describes the microstructural and wear characteristics of Ni base intermetallic hardfacing alloy (Tribaloy-700) deposited on stainless steel-316 L substrate by laser cladding technique. Cobalt base hardfacing alloys have been most commonly used hardfacing alloys for application involving wear, corrosion and high temperature resistance. However, the high cost and scarcity of cobalt led to the development of cobalt free hardfacing alloys. Further, in the nuclear industry, the use of cobalt base alloys is limited due to the induced activity of long lived radioisotope 60 Co formed. These difficulties led to the development of various nickel and iron base alloys to replace cobalt base hardfacing alloys. In the present study Ni base intermetallic alloy, free of Cobalt was deposited on stainless steel- 316 L substrate by laser cladding technique. Traditionally, welding and thermal spraying are the most commonly employed hardfacing techniques. Laser cladding has been explored for the deposition of less diluted and fusion-bonded Nickel base clad layer on stainless steel substrate with a low heat input. The laser cladding parameters (Laser power density: 200 W/mm 2 , scanning speed: 430 mm/min, and powder feed rate: 14 gm/min) resulted in defect free clad with minimal dilution of the substrate. The microstructure of the clad layer was examined by Optical microscopy, Scanning electron microscopy, with energy dispersive spectroscopy. The phase analysis was performed by X-ray diffraction technique. The clad layer exhibited sharp substrate/clad interface in the order of planar, cellular, and dendritic from the interface upwards. Dilution of clad with Fe from substrate was very low passing from ∼ 15% at the interface (∼ 40 μm) to ∼ 6% in the clad layer. The clad layer was characterized by the presence of hexagonal closed packed (hcp, MgZn 2 type) intermetallic Laves phase dispersed in the eutectic of Laves and face centered cubic (fcc) gamma solid solution. The

  2. The oxidation of aluminide diffusion coatings containing platinum used for the protection of IN738 superalloy

    International Nuclear Information System (INIS)

    Hanna, M.D.; Haworth, C.W.

    1993-01-01

    Aluminide coatings, as used for the protection against oxidation of most nickel-base superalloy components in modern jet engines, have been formed by a diffusion process on IN738 to give a coating that is essentially NiAl containing Al-rich precipitates. Aluminide coatings containing platinum have also been produced by initially depositing a thin layer (several microns thick) of Pt on the superalloy prior to the aluminisation process. Depending upon the details of the processing (such as the thickness of the Pt or the Al flux during the diffusion process) the structure of the coating on being formed was essentially either PtAl/sub 2/, PtAl or NiAl, or a mixture of these phases, but after some hours heat treatment at a high temperature (equivalent to service) was converted to either NiAl (containing Pt), or PtAl (containing Ni) or a mixture of PtAl and NiAl. The oxidation rate of these coatings at different temperatures between 800 and 1000 deg. C was studied using an automatic recording micro-balance and compared with the oxidation rate of a simple aluminide coating and of uncoated IN738. Further longer-term oxidation tests, including cyclic tests, were also undertaken. The Pt containing coatings gave approximately the same performance, and some were slightly better than the simple aluminide coatings, (and much better than the uncoated IN738). Both sections through the oxidised surface of the Al/sub 2/O/sub 3/ scale formed on the coatings were examined using optical microscopy and the SEM. The coating/scale interface on the platinum aluminide was seen to be slightly convoluted. It was more adherent and showed less tendency to spall than that formed on the simple aluminide coating. (author)

  3. Iron aluminide composites

    International Nuclear Information System (INIS)

    Schneibel, J.H.

    1999-01-01

    Iron aluminides with the B2 structure are highly oxidation and corrosion resistant. They are thermodynamically compatible with a wide range of ceramics such as TiC, WC, TiB 2 , and ZrB 2 . In addition, liquid iron aluminides wet these ceramics very well. Therefore, FeAl/ceramic composites may be produced by techniques such as liquid phase sintering of powder mixtures, or pressureless melt infiltration of ceramic powders with liquid FeAl. These techniques, the resulting microstructures, and their advantages as well as limitations are described. Iron aluminide composites can be very strong. Room temperature flexure strengths as high as 1.8 GPa have been observed for FeAl/WC. Substantial gains in strength of elevated temperatures (1,073 K) have also been demonstrated. Above 40 vol.% WC the room temperature flexure strength becomes flaw-limited. This is thought to be due to processing flaws and limited interfacial strength. The fracture toughness of FeAl/WC is unexpectedly high and follows a rule of mixtures. Interestingly, sufficiently thin (<1 microm) FeAl ligaments between adjacent WC particles fracture not by cleavage, but in a ductile manner. For these thin ligaments the dislocation pile-ups formed during deformation are not long enough to nucleate cleavage fracture, and their fracture mode is therefore ductile. For several reasons, this brittle-to-ductile size transition does not improve the fracture toughness of the composites significantly. However, since no cleavage cracks are nucleated in sufficiently thin FeAl ligaments, slow crack growth due to ambient water vapor does not occur. Therefore, as compared to monolithic iron aluminides, environmental embrittlement is dramatically reduced in iron aluminide composites

  4. Welding and Joining of Titanium Aluminides

    Directory of Open Access Journals (Sweden)

    Jian Cao

    2014-06-01

    Full Text Available Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials.

  5. Design and properties of advanced {gamma}(TiAl) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Appel, F; Clemens, H; Oehring, M [Institute for Materials Research, GKSS Research Centre, Max-Planck-Strasse, D-21502 Geesthacht (Germany)

    2001-07-01

    Intermetallic titanium aluminides are one of the few classes of emerging materials that have the potential to be used in demanding high-temperature structural applications whenever specific strength and stiffness are of major concern. However, in order to effectively replace the heavier nickel-base superalloys currently use, titanium aluminides must combine a wide range of mechanical property capabilities. Advanced alloy designs are tailored for strength, toughness, creep resistance, and environmental stability. Some of these concerns are addressed in the present paper through global commentary on the physical metallurgy and technology of gamma TiAl-base alloys. Particular emphasis is paid on recent developments of TiAl alloys with enhanced high-temperature capability. (author)

  6. Design and properties of advanced γ(TiAl) alloys

    International Nuclear Information System (INIS)

    Appel, F.; Clemens, H.; Oehring, M.

    2001-01-01

    Intermetallic titanium aluminides are one of the few classes of emerging materials that have the potential to be used in demanding high-temperature structural applications whenever specific strength and stiffness are of major concern. However, in order to effectively replace the heavier nickel-base superalloys currently use, titanium aluminides must combine a wide range of mechanical property capabilities. Advanced alloy designs are tailored for strength, toughness, creep resistance, and environmental stability. Some of these concerns are addressed in the present paper through global commentary on the physical metallurgy and technology of gamma TiAl-base alloys. Particular emphasis is paid on recent developments of TiAl alloys with enhanced high-temperature capability. (author)

  7. Thermodynamics and kinetics of the formation of rare earth intermetallics

    International Nuclear Information System (INIS)

    Deodhar, S.S.

    1975-01-01

    Heats of reaction of rare earth intermetallics with iron, cobalt and nickel were determined using Differential Thermal Analysis technique. The intermetallic compounds studied were of MgCu 2 type Laves phases and the rare earth elements studied were praseodymium, gadolinium, dyprosium and erbium. The reactions were exothermic and the heats of reaction were generally high. They varied from the low of -2.5 kcal/g mole for Fe 2 Gd to the high of -35.3 kcal/g mole for Ni 2 Er. The magnitudes of heats of reaction were always greater for the intermetallics of heavy rare earth elements. The rare earth intermetallics studied were either ferromagnetic or antiferromagnetic. The variations in the magnetic moments and the heats of reaction with respect to the atomic number of the rare earth elements followed certain trends. The similarities were observed in the trends of two properties. Electronic configuration for the MgCu 2 type rare earth intermetallics is proposed using Engel--Brewer correlation for metallic structures and the structural features of the Laves phase compounds. Kinetics of the reactions between the rare earth elements and iron, cobalt, and nickel was studied. The rate of reaction was diffusion controlled in each case. The Valensi--Carter equation for the diffusion mechanism satisfactorily described the kinetic behavior. The magnitudes of activation energies and frequency factors were determined. The reactions can be characterized by their reaction temperatures since they always begin at definite temperatures. It was observed that the reaction began at a higher temperature if the activation energy for the reaction was high

  8. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2017-02-01

    Full Text Available Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM, an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  9. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting.

    Science.gov (United States)

    Mohammad, Ashfaq; Alahmari, Abdulrahman M; Mohammed, Muneer Khan; Renganayagalu, Ravi Kottan; Moiduddin, Khaja

    2017-02-21

    Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM), an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  10. Intermetallics: past, present and future

    Directory of Open Access Journals (Sweden)

    Morris, D. G.

    2005-12-01

    Full Text Available Intermetallics have seen extensive world-wide attention over the past decades. For the most part these studies have examined multi-phase aluminide based alloys, because of their high stiffness, combined with reasonable strength and ductility, good structural stability and oxidation resistance, and attempted to improve current Ni-base superalloys, Ti-base alloys, or Fe-base stainless steels for structural aerospace applications. The current status of development and application of such materials is briefly reviewed. Future developments are taking intermetallics from the realm of "improved high-temperature but low-ductility metallic alloys" into the realm of "improved aggressive-environment, high-toughness ceramic-like alloys". Such evolution will be outlined.

    Durante los últimos décadas ha habido un desarrollo de los intermetálicos, sobre todo por aplicaciones estructurales a alta temperatura en aplicaciones aeroespaciales, donde, por su rigidez alta, en combinación con una resistencia mecánica y ductilidad razonable, su buena estabilidad estructural y resistencia a la oxidación, han sido vistos como versiones avanzadas y mejoradas de las aleaciones metálicas como, por ejemplo, las superaleaciones a base de nitrógeno y las aleaciones de titanio. Se discute el desarrollo importante durante las últimas décadas, y también los nuevos desarrollos probables durante los próximos años. Se podrían ver los intermetálicos como versiones mejoradas de los cerámicos.

  11. Solidification phenomena in nickel base brazes containing boron and silicon

    International Nuclear Information System (INIS)

    Tung, S.K.; Lim, L.C.; Lai, M.O.

    1996-01-01

    Nickel base brazes containing boron and/or silicon as melting point depressants are used extensively in the repair and joining of aero-engine hot-section components. These melting point depressants form hard and brittle intermetallic compounds with nickel which are detrimental to the mechanical properties of brazed joints. The present investigation studied the microstructural evolution in nickel base brazes containing boron and/or silicon as melting point depressant(s) in simple systems using nickel as the base metal. The basic metallurgical reactions and formation of intermetallic compounds uncovered in these systems will be useful as a guide in predicting the evolution of microstructures in similar brazes in more complex systems involving base metals of nickel base superalloys. The four filler metal systems investigated in this study are: Ni-Cr-Si; Ni-Cr-B; Ni-Si-B and Ni-Cr-Fe-Si-B

  12. Formation of nickel-tantalum compounds in tantalum fluoride halide melts

    International Nuclear Information System (INIS)

    Matychenko, Eh.S.; Zalkind, O.A.; Kuznetsov, B.Ya.; Orlov, V.M.; Sukhorzhevskaya, S.L.

    2001-01-01

    Interaction of nickel with NaCl-K 2 TaF 7 melt (14 mol.%) at 750 deg C was studied, the composition of intermetallic compounds formed in Ni-Ta system being analyzed, using the methods of chemical and X-ray phase analyses, IR spectroscopy. It was ascertained that composition of intermetallic compounds (Ni 3 Ta, Ni 2 Ta) depends on K 2 TaF 7 concentration in the melt, metallic tantalum additions, nickel substrate thickness and experiment duration. The mechanism of currentless deposition of tantalum on nickel was considered and the assumption was made that disproportionation reaction lies in the basis of the process [ru

  13. Thermal and Irradiation Creep Behavior of a Titanium Aluminide in Advanced Nuclear Plant Environments

    Science.gov (United States)

    Magnusson, Per; Chen, Jiachao; Hoffelner, Wolfgang

    2009-12-01

    Titanium aluminides are well-accepted elevated temperature materials. In conventional applications, their poor oxidation resistance limits the maximum operating temperature. Advanced reactors operate in nonoxidizing environments. This could enlarge the applicability of these materials to higher temperatures. The behavior of a cast gamma-alpha-2 TiAl was investigated under thermal and irradiation conditions. Irradiation creep was studied in beam using helium implantation. Dog-bone samples of dimensions 10 × 2 × 0.2 mm3 were investigated in a temperature range of 300 °C to 500 °C under irradiation, and significant creep strains were detected. At temperatures above 500 °C, thermal creep becomes the predominant mechanism. Thermal creep was investigated at temperatures up to 900 °C without irradiation with samples of the same geometry. The results are compared with other materials considered for advanced fission applications. These are a ferritic oxide-dispersion-strengthened material (PM2000) and the nickel-base superalloy IN617. A better thermal creep behavior than IN617 was found in the entire temperature range. Up to 900 °C, the expected 104 hour stress rupture properties exceeded even those of the ODS alloy. The irradiation creep performance of the titanium aluminide was comparable with the ODS steels. For IN617, no irradiation creep experiments were performed due to the expected low irradiation resistance (swelling, helium embrittlement) of nickel-base alloys.

  14. Boundary conditions for diffusion in the pack-aluminizing of nickel.

    Science.gov (United States)

    Sivakumar, R.; Seigle, L. L.; Menon, N. B.

    1973-01-01

    The surface compositions of nickel specimens coated for various lengths of time in aluminizing packs at 2000 F were studied, in order to obtain information about the kinetics of the pack-cementation process in the formation of aluminide coatings. The results obtained indicate that the surface compositions of the coated nickel specimens are independent of time, at least for time between 0.5 and 20 hrs. Another important observation is that the specimens gained weight during the coating process.

  15. Corrosion performance of iron aluminides in fossil energy environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States). Energy Technology Div.

    1997-12-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

  16. Superplastic ceramics and intermetallics and their potential applications

    International Nuclear Information System (INIS)

    Wadsworth, J.; Nieh, T.G.

    1994-11-01

    Recent advances in the basic understanding of superplasticity and superplastic forming of ceramics and intermetallics are reviewed. Fine-grained superplastic ceramics, including yttria-stabilized tetragonal zirconia polycrystal, Y- or MgO-doped Al 2 O 3 Hydroxyapatite, β-spodumene glass ceramics, Al 2 0 3 -YTZP two-phase composites, SiC-Si 3 N 4 and Fe-Fe 3 C composites, are discussed. Superplasticity in the nickel-base (e.g., Ni 3 Al and Ni 3 Si) and titanium-base intermetallics (TiAl and T1 3 Al), is described. Deformation mechanisms as well as microstructural requirements and effects such as grain size, grain growth, and grain-boundary phases, on the superplastic deformation behavior am addressed. Factors that control the superplastic tensile elongation of ceramics are discussed. Superplastic forming, and particularly biaxial gas-pressure forming, of several ceramics and intermetallics are presented with comments on the likelihood of commercial application

  17. Isothermal deformation of gamma titanium aluminide

    International Nuclear Information System (INIS)

    Srinivasan, R.; Singh, J.P.; Tuval, E.; Weiss, I.

    1996-01-01

    Gamma titanium aluminide has received considerable attention in recent years from the automotive industry as a potential material for making rotating and reciprocating components to produce a quieter and more efficient engine. The objectives of this study were to identify processing routes for the manufacture of automobile valves from gamma titanium aluminide. The issues considered were microstructure and composition of the material, and processing parameters such as deformation rates, temperatures, and total deformation. This paper examines isothermal deformation of gamma titanium aluminide in order to develop a processing window for this type of material

  18. Covalent bonding and band-gap formation in ternary transition-metal di-aluminides: Al4MnCo and related compounds

    International Nuclear Information System (INIS)

    Krajci, M.; Hafner, J.

    2002-01-01

    In this paper we extend our previous study of the electronic structure of and bonding mechanism in transition-metal (TM) di-aluminides to ternary systems. We have studied the character of the bonding in Al 4 MnCo and related TM di-aluminides in the C11 b (MoSi 2 ) and C54 (TiSi 2 ) crystal structures. A peculiar feature of the electronic structure of these TM di-aluminides is the existence of a semiconducting gap at the Fermi level. In our previous work we predicted a gap in Al 2 TM compounds where the TM atoms have eight valence electrons. Here we demonstrate that the semiconducting gap does not disappear if the TM sites are occupied by two different TMs, provided that the electron-per-atom ratio is conserved. Such a replacement substantially increases the class of possibly semiconducting TM di-aluminides. Substitution for 3d TMs of 4d or 5d TMs enhances the width of the gap. From the analysis of the charge density distribution and the crystal orbital overlap population, we conclude that the bonding between atoms has dominantly covalent character. This is confirmed not only by the enhanced charge density halfway between atoms, but also by the clear bonding-antibonding splitting of the electronic states. If the gaps between split states that correspond to all bonding configurations in the crystal have a common overlap at the Fermi level, the intermetallic compound becomes a semiconductor. However, the results of the total-energy calculations suggest that the existence of a band gap does not necessarily imply a stable structure. Strong covalent bonds can exist also in Al-TM structures where no band gap is observed. (author)

  19. Development of iron aluminides

    International Nuclear Information System (INIS)

    McKamey, C.G.; Viswanathan, S.; Goodwin, G.M.; Sikka, V.K.

    1994-01-01

    Recent studies demonstrating that improved engineering ductility (to 10-15% in Fe 3 Al) can be achieved in wrought Fe 3 Al-based iron aluminide alloys through control of composition and microstructure are discussed. Accompanying this improvement has been an increased understanding of the causes for ambient temperature embrittlement in this system. Because of these advances, iron aluminide alloys are being considered for many structural uses, especially for applications where their excellent corrosion resistance is needed. The understanding and control of cast structures are important steps in making iron-aluminide alloys viable engineering materials. This includes understanding the various components of cast structure, their evolution, their properties, their behavior during further processing, and, finally, their effect on mechanical properties. The first phase of the study of cast Fe 3 Al-based alloys characterized the various components of the cast structure in the FA-129 alloy, while the current phase of the research involves characterizing the as-cast mechanical properties of Fe 3 Al-based alloys. The investigation of the room temperature mechanical properties of as-cast Fe 3 Al, including tensile tests in air, oxygen, and water vapor environments is described. Studies have begun to refine the grain size of the cast structure. An investigation of the effect of environmental hydrogen embrittlement on the weldability of wrought alloys was also initiated during this period with the aim of understanding the role of environment in the cold-cracking of iron aluminides

  20. Characterization of titanium aluminide alloy components fabricated by additive manufacturing using electron beam melting

    International Nuclear Information System (INIS)

    Murr, L.E.; Gaytan, S.M.; Ceylan, A.; Martinez, E.; Martinez, J.L.; Hernandez, D.H.; Machado, B.I.; Ramirez, D.A.; Medina, F.; Collins, S.; Wicker, R.B.

    2010-01-01

    Intermetallic, γ-TiAl, equiaxed, small-grain (∼2 μm) structures with lamellar γ/α 2 -Ti 3 Al colonies with average spacing of 0.6 μm have been fabricated by additive manufacturing using electron beam melting (EBM) of precursor, atomized powder. The residual microindentation (Vickers) hardness (HV) averaged 4.1 GPa, corresponding to a nominal yield strength of ∼1.4 GPa (∼HV/3), and a specific yield strength of 0.37 GPa cm 3 g -1 (for a density of 3.76 g cm -3 ), in contrast to 0.27 GPa cm 3 g -1 for EBM-fabricated Ti-6Al-4V components. These results demonstrate the potential to fabricate near net shape and complex titanium aluminide products directly using EBM technology in important aerospace and automotive applications.

  1. Chemistry and Properties of Complex Intermetallics from Metallic Fluxes

    Energy Technology Data Exchange (ETDEWEB)

    Kanatzidis, Mercouri G. [Northwestern Univ., Evanston, IL (United States)

    2015-03-28

    This project investigated the reaction chemistry and synthesis of new intermetallic materials with complex compositions and structures using metallic fluxes as solvents. It was found that the metallic fluxes offer several key advantages in facilitating the formation and crystal growth of new materials. The fluxes mostly explored were liquid aluminum, gallium and indium. The main purpose of this project was to exploit the potential of metallic fluxes as high temperature solvent for materials discovery in the broad class of intermetallics. This work opened new paths to compound formation. We discovered many new Si (or Ge)-based compounds with novel structures, bonding and physicochemical properties. We created new insights about the reaction chemistry that is responsible for stabilizing the new materials. We also studied the structural and compositional relationships to understand their properties. We investigated the use of Group-13 metals Al, Ga and In as solvents and have generated a wide variety of new results including several new ternary and quaternary materials with fascinating structures and properties as well as new insights as to how these systems are stabilized in the fluxes. The project focused on reactions of metals from the rare earth element family in combination with transition metals with Si and Ge. For example molten gallium has serves both as a reactive and non-reactive solvent in the preparation and crystallization of intermetallics in the system RE/M/Ga/Ge(Si). Molten indium behaves similarly in that it too is an excellent reaction medium, but it gives compounds that are different from those obtained from gallium. Some of the new phase identified in the aluminide class are complex phases and may be present in many advanced Al-matrix alloys. Such phases play a key role in determining (either beneficially or detrimentally) the mechanical properties of advanced Al-matrix alloys. This project enhanced our basic knowledge of the solid state chemistry

  2. Fabrication of FeAl Intermetallic Foams by Tartaric Acid-Assisted Self-Propagating High-Temperature Synthesis

    Directory of Open Access Journals (Sweden)

    Krzysztof Karczewski

    2018-04-01

    Full Text Available Iron aluminides are intermetallics with interesting applications in porous form thanks to their mechanical and corrosion resistance properties. However, making porous forms of these materials is not easy due to their high melting points. We formed FeAl foams by elemental iron and aluminum powders sintering with tartaric acid additive. Tartaric acid worked as an in situ gas-releasing agent during the self-propagating high-temperature synthesis of FeAl intermetallic alloy, which was confirmed by X-ray diffraction measurements. The porosity of the formed foams was up to 36 ± 4%. In the core of the sample, the average equivalent circle diameter was found to be 47 ± 20 µm, while on the surface, it was 35 ± 16 µm; thus, the spread of the pore size was smaller than reported previously. To investigate functional applications of the formed FeAl foam, the pressure drop of air during penetration of the foam was examined. It was found that increased porosity of the material increased the flow of the air through the metallic foam.

  3. X-ray phase analysis of nickel superalloys

    International Nuclear Information System (INIS)

    Khayutin, S.G.

    2004-01-01

    An X-ray diffraction technique for determining phase composition is proposed for an intermetallic system of NiAl-Ni 3 Al and is based on the comparison of X-ray interference line intensity for two phases. Its application to heat resistant intermetallic coatings of nickel base alloys has restrictions associated with coatings nonhomogeneity in thickness. These restrictions are noted to be not essential if the reflecting layer thickness does not exceed the thickness of a chemically homogeneous layer in the coating [ru

  4. Manufacturing techniques for titanium aluminide based alloys and metal matrix composites

    Science.gov (United States)

    Kothari, Kunal B.

    Dual phase titanium aluminides composed vastly of gamma phase (TiAl) with moderate amount of alpha2 phase (Ti3Al) have been considered for several high temperature aerospace and automobile applications. High specific strength coupled with good high temperature performance in the areas of creep and oxidation resistance makes titanium aluminides "materials of choice" for next generation propulsion systems. Titanium alumnides are primarily being considered as potential replacements for Ni-based superalloys in gas turbine engine components with aim of developing more efficient and leaner engines exhibiting high thrust-to-weight ratio. Thermo-mechanical treatments have shown to enhance the mechanical performance of titanium aluminides. Additionally, small additions of interstitial elements have shown further and significant improvement in the mechanical performance of titanium alumnide alloys. However, titanium aluminides lack considerably in room temperature ductility and as a result manufacturing processes of these aluminides have greatly suffered. Traditional ingot metallurgy and investment casting based methods to produce titanium aluminide parts in addition to being expensive, have also been unsuccessful in producing titanium aluminides with the desired mechanical properties. Hence, the manufacturing costs associated with these methods have completely outweighed the benefits offered by titanium aluminides. Over the last two decades, several powder metallurgy based manufacturing techniques have been studied to produce titanium aluminide parts. These techniques have been successful in producing titanium aluminide parts with a homogeneous and refined microstructure. These powder metallurgy techniques also hold the potential of significant cost reduction depending on the wide market acceptance of titanium aluminides. In the present study, a powder metallurgy based rapid consolidation technique has been used to produce near-net shape parts of titanium aluminides. Micron

  5. Environmental effects in titanium aluminide alloys

    International Nuclear Information System (INIS)

    Thompson, A.W.

    1991-01-01

    Environmental effects on titanium aluminide alloys are potentially of great importance for engineering applications of these materials, although little has been published to date on such effects. The primary emphasis in this paper is on hydrogen effects, with a brief reference to oxygen effects. Hydrogen is readily absorbed at elevated temperature into all the titanium aluminide compositions studied to date, in amounts as large as 10 at.%, and on cooling virtually all this hydrogen is precipitated as a hydride phase or phases. The presence of these precipitated hydride plates affects mechanical properties in ways similar to what is observed in other hydride forming materials, although effects per unit volume of hydride are not particularly severe in the titanium aluminides. Microstructure, and thus thermal and mechanical history, plays a major role in controlling the severity of hydrogen effects

  6. The behavior of intermetallic compounds at large plastic strains

    International Nuclear Information System (INIS)

    Gray, G.T.; Embury, J.D.

    1993-01-01

    This paper contains a summary of a broad study of intermetallics which includes the following materials, Ni 3 Al, Ti-48Al-1V, Ti-24Al-11Nb, Ti-48Al-2Cr-2Nb, and Ti-24.5 Al-10.5Nb-1.5Mo. Much effort has been devoted to the study of ordered materials at modes plastic strains and the problem of premature failure. However by utilizing stress states other than simple tension it is possible to study the deformation of intermetallic compounds up to large plastic strains and to consider the behavior of these materials in the regime where stresses approach the theoretical stress. The current work outlines studies of the work hardening rate of a number of titanium and nickel-based intermetallic compounds deformed in compression. Attention is given to the structural basis of the sustained work hardening. The large strain plasticity of these materials is summarized in a series of diagrams. Fracture in these materials in compression occurs via catastrophic shear at stresses of the order of E/80 (where E is the elastic modulus)

  7. Electrolytic nickel deposits upon uranium

    International Nuclear Information System (INIS)

    Baudin, G.; Chauvin, G.; Coriou, H.; Hure, J.

    1958-01-01

    The authors present a new possibility to protect uranium by very adherent nickel deposits got by aqueous medium electrolysis. Surface treatment of uranium is based upon the chemical etching method from Lietazke. After thermal treatments at 600, 700 and 800 deg. C, under vacuum, a good intermetallic U-Ni diffusion is observed for each case. (author) [fr

  8. Wear and corrosion performance of metallurgical coatings in sodium

    International Nuclear Information System (INIS)

    Johnson, R.N.; Farwick, D.G.

    1980-01-01

    The friction, wear, and corrosion performance of several metallurgical coatings in 200 to 650 0 C sodium are reviewed. Emphasis is placed on those coatings which have successfully passed the qualification tests necessary for acceptance in breeder reactor environments. Tests include friction, wear, corrosion, thermal cycling, self-welding, and irradiation exposure under as-prototypic-as-possible service conditions. Materials tested were coatings of various refractory metal carbides in metallic binders, nickel-base and cobalt-base alloys and intermetallic compounds such as the aluminides and borides. Coating processes evaluated included plasma spray, detonation gun, sputtering, spark-deposition, and solid-state diffusion

  9. A Self-Propagating Foaming Process of Porous Al-Ni Intermetallics Assisted by Combustion Reactions

    Directory of Open Access Journals (Sweden)

    Makoto Kobashi

    2009-12-01

    Full Text Available The self-propagating foaming process of porous Al-Ni intermetallics was investigated. Aluminum and nickel powders were blended, and titanium and boron carbide powders were added as reactive exothermic agents. The blended powder was extruded to make a rod-shape precursor. Only one end of the rod precursor was heated to ignite the reaction. The reaction propagated spontaneously throughout the precursor. Pore formation took place at the same time as the reaction occurred. Adding the exothermic agent was effective to increase the porosity. Preheating the precursor before the ignition was also very effective to produce porous Al-Ni intermetallics with high porosity.

  10. Method for inhibiting corrosion of nickel-containing alloys

    Science.gov (United States)

    DeVan, J.H.; Selle, J.E.

    Nickel-containing alloys are protected against corrosion by contacting the alloy with a molten alkali metal having dissolved therein aluminum, silicon or manganese to cause the formation of a corrosion-resistant intermetallic layer. Components can be protected by applying the coating after an apparatus is assembled.

  11. Shock response of a gamma titanium aluminide

    International Nuclear Information System (INIS)

    Shazly, Mostafa; Prakash, Vikas

    2008-01-01

    Potential use of γ-TiAl alloys in aerospace and other structural applications require knowledge of their impact behavior for better evaluation and modeling. In the present study plate impact experiments are conducted using a single-stage gas gun to better understand the shock behavior of the recently developed class of gamma titanium aluminide alloys--the Gamma-Met PX. The Gamma-Met PX showed superior shock properties when compared to the conventional titanium aluminide alloys. The spall strength of Gamma-Met PX is 1.8±0.09 GPa, which is four to six times higher than those reported for other gamma titanium aluminide alloys. Moreover, it has a Hugoniot elastic limit of 1.88 GPa at a target thickness of 3.86 mm, which drops to 1.15 GPa at target thickness of 15.8 mm. The decay in the elastic precursor is continuous without showing an asymptote to a constant level within the range of target thicknesses studied

  12. Peculiarities of formation of zirconium aluminides in hydride cycle mode

    International Nuclear Information System (INIS)

    Muradyan, G.N.

    2016-01-01

    The zirconium aluminides are promising structural materials in aerospace, mechanical engineering, chemical industry, etc. They are promising for manufacturing of heat-resistant wires, that will improve the reliability and efficiency of electrical networks. In the present work, the results of study of zirconium aluminides formation in the Hydride Cycle (HC) mode, developed in the Laboratory of high-temperature synthesis of the Institute of Chemical Physics of NAS RA, are described. The formation of zirconium aluminides in HC proceeded according to the reaction xZrH_2+(1-x)Al → alloy Zr_xAl(1-x)+H_2↑. The samples were certified using: chemical analysis to determine the content of hydrogen (pyrolysis method); differential thermal analysis (DTA, derivatograph Q-1500, T_heating = 1000°C, rate 20°C/min); X-ray analysis (XRD, diffractometer DRON-0.5). The influences of the ratio of powders ZrH_2/Al in the reaction mixture, compacting pressure, temperature and heating velocity on the characteristics of the synthesized aluminides were determined. In HC, the solid solutions of Al in Zr, single phase ZrAl_2 and ZrAl_3 aluminides and Zr_3AlH_4.49 hydride were synthesized. Formation of aluminides in HC mode took place by the solid-phase mechanism, without melting of aluminum. During processing, the heating of the initial charge up to 540°C resulted in the decomposition of zirconium hydride (ZrH_2) to HCC ZrH_1.5, that interacted with aluminum at 630°C forming FCC alumohydride of zirconium. Further increase of the temperature up to 800°C led to complete decomposition of the formed alumohydride of zirconium. The final formation of the zirconium aluminide occurred at 1000-1100°C in the end of HC process. Conclusion: in the synthesis of zirconium aluminides, the HC mode has several significant advantages over the conventional modes: lower operating temperatures (1000°C instead of 1800°C); shorter duration (1.5-2 hours instead of tens of hours); the availability of

  13. Electrolytic nickel deposits upon uranium; Depot electrolytique de nickel sur l'uraniun

    Energy Technology Data Exchange (ETDEWEB)

    Baudin, G; Chauvin, G; Coriou, H; Hure, J [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1958-07-01

    The authors present a new possibility to protect uranium by very adherent nickel deposits got by aqueous medium electrolysis. Surface treatment of uranium is based upon the chemical etching method from Lietazke. After thermal treatments at 600, 700 and 800 deg. C, under vacuum, a good intermetallic U-Ni diffusion is observed for each case. (author) [French] Les auteurs mettent en evidence une possibilite nouvelle de protection de l'uranium par des depots tres adherents de nickel realises par electrolyse en milieu aqueux. La preparation de surface de l'uranium est basee sur la methode du decapage chimique de Lietazke. Apres des traitements thermiques a 600, 700 et 800 deg. C, sous vide, on constate dans tous les cas une bonne diffusion intermetallique U-Ni. (auteur)

  14. Effects of Additives on the Corrosion Resistance of Iron Aluminides(Fe-38at.%AI-5at.%Cr)

    International Nuclear Information System (INIS)

    Choi, H. C.; Kim, C. W.; Joo, S. M.; Choi, D. C.; Kim, K. H.

    2001-01-01

    The effects of additives on the corrosion resistance of iron aluminides(Fe-38at.%AI-5at.%Cr) were investigated using potentiostat. The specimens were cast by vacuum arc melting. The subsequent homogenization was carried out in Ar gas atmosphere at 1000 .deg. C for 7 days. The corroded surfaces of the tested specimens were observed using an optical microscope and a scanning electron microscope(SEM) after electrochemical tests were carried out in various solutions. While the Hf addition to Fe-38at.%AI-5at.%Cr resulted in equiaxial microstructure, the Zr addition resulted in dendritic microstructure. However, no change in microstructure was observed when Mo was added. The addition of Mo to Fe-38at.%AI-5at.%Cr intermetallic compound was found to increase the pitting potential, which improved the resistance against the pitting corrosion attack. The addition of Hf and Zr resulted in a higher activation current density and a lower pitting potential. These results may indicate that the dendrite structure played a major role in decreasing the pitting corrosion resistance of Fe-38at.%AI-5at%Cr intermetallic compound. The Mo addition to Fe-38at.%AI-5at.%Cr decreased the number and size of pits. In the case of Zr addition, the pits nucleated and grew remarkably at dendritic branches

  15. Microstructure and hot corrosion behaviors of two Co modified aluminide coatings on a Ni-based superalloy at 700 °C

    International Nuclear Information System (INIS)

    Fan, Q.X.; Jiang, S.M.; Yu, H.J.; Gong, J.; Sun, C.

    2014-01-01

    Highlights: • Microstructures of two Co modified NiAl coatings have been studied. • The addition of Co improves the corrosion resistance in sulfate salts at 700 °C. • For the sulfide and its eutectic of Co are more stable than those of Ni. • In chloride salts coating with medium Co content has best corrosion resistance. - Abstract: Two Co modified aluminide coatings with different Co contents were prepared by pack cementation process and above-the-pack process. The hot corrosion tests of the two coatings were performed in mixed salts of 75 wt.% Na 2 SO 4 + 25 wt.% K 2 SO 4 and 75 wt.% Na 2 SO 4 + 25 wt.% NaCl at 700 °C, with a simple aluminide coating as the reference coating. X-Ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscope (TEM) with energy dispersive X-ray spectrometer (EDS) were used to characterize the coatings and the corrosion scales. Results indicate that the addition of Co improves the hot corrosion resistance of the simple aluminide coating in the mixed sulfate salts, for the sulfide as well as its eutectic of cobalt are more stable, and possess higher melting points than those of nickel. While in the mixed salt containing chloride, the coating with medium Co content possesses the best corrosion resistance, primarily because the nitrides formed in the deposition process deteriorate the corrosion resistance of the coating with highest Co content

  16. Microstructure and hot corrosion behaviors of two Co modified aluminide coatings on a Ni-based superalloy at 700 °C

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Q.X., E-mail: qxfan@imr.ac.cn; Jiang, S.M., E-mail: smjiang@imr.ac.cn; Yu, H.J.; Gong, J.; Sun, C.

    2014-08-30

    Highlights: • Microstructures of two Co modified NiAl coatings have been studied. • The addition of Co improves the corrosion resistance in sulfate salts at 700 °C. • For the sulfide and its eutectic of Co are more stable than those of Ni. • In chloride salts coating with medium Co content has best corrosion resistance. - Abstract: Two Co modified aluminide coatings with different Co contents were prepared by pack cementation process and above-the-pack process. The hot corrosion tests of the two coatings were performed in mixed salts of 75 wt.% Na{sub 2}SO{sub 4} + 25 wt.% K{sub 2}SO{sub 4} and 75 wt.% Na{sub 2}SO{sub 4} + 25 wt.% NaCl at 700 °C, with a simple aluminide coating as the reference coating. X-Ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscope (TEM) with energy dispersive X-ray spectrometer (EDS) were used to characterize the coatings and the corrosion scales. Results indicate that the addition of Co improves the hot corrosion resistance of the simple aluminide coating in the mixed sulfate salts, for the sulfide as well as its eutectic of cobalt are more stable, and possess higher melting points than those of nickel. While in the mixed salt containing chloride, the coating with medium Co content possesses the best corrosion resistance, primarily because the nitrides formed in the deposition process deteriorate the corrosion resistance of the coating with highest Co content.

  17. Advanced ordered intermetallic alloy deployment

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Maziasz, P.J.; Easton, D.S. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

  18. Treatment of compounds and alloys in radiation hydrodynamics simulations of ablative laser loading

    International Nuclear Information System (INIS)

    Swift, Damian C.; Gammel, J. Tinka; Clegg, Samuel M.

    2004-01-01

    Different methods were compared for constructing models of the behavior of a prototype intermetallic compound, nickel aluminide, for use in radiation hydrodynamics simulations of shock wave generation by ablation induced by laser energy. The models included the equation of state, ionization, and radiation opacity. The methods of construction were evaluated by comparing the results of simulations of an ablatively generated shock wave in a sample of the alloy. The most accurate simulations were obtained using the 'constant number density' mixture model to calculate the equation of state and opacity, and Thomas-Fermi ionization. This model is consistent with that found to be most accurate for simulations of ablatively shocked elements

  19. Corrosion behavior of Fe3Al intermetallics with addition of lithium, cerium and nickel in 2.5 % SO2+N2 at 900 °C

    Directory of Open Access Journals (Sweden)

    González-Rodríguez, J. G.

    2012-12-01

    Full Text Available The corrosion behavior of Fe3Al-type intermetallic alloys with addition of 1 at. % cerium, lithium and nickel at high temperature has been studied. The various alloys were exposed to an environment composed of 2.5 % SO2+N2 at 900 °C for 48 h. For all the intermetallic tested, the corrosion kinetics showed a parabolic behavior. The alloy, which showed less corrosion rate, was the Fe3AlNi alloy, being Fe3AlCeLi the alloy with the highest corrosion rate. For the various alloys, energy dispersive X-ray spectroscopy analysis, EDS, on the developed scale only detected aluminum, oxygen, and traces of iron and cerium, suggesting the formation of alumina as main component. The intermetallic alloys showed oxide cracking and spalling. The intermetallic chemical composition played an important role in defining the oxide scale morphology and the extent of damage.Se estudió el comportamiento a la corrosión a alta temperatura de intermetálicos tipo Fe3Al con adición de 1at. % de cerio, litio y níquel. Las diferentes aleaciones fueron expuestas bajo un ambiente compuesto de 2,5 % SO2+N2 a 900 °C durante 48 h. Para todos los intermetálicos ensayados, la cinética de corrosión presentó un comportamiento parabólico. La aleación que mostró la menor velocidad de corrosión fue el intermetálico Fe3AlNi, siendo el intermetálico Fe3AlCeLi el de mayor velocidad de corrosión. Los análisis mediante espectroscopía de dispersión de rayos X, EDS, sobre la costra formada identificaron únicamente aluminio, oxígeno y trazas de hierro y cerio, lo que sugiere la formación de alúmina como el componente principal. Los intermetálicos mostraron agrietamiento y desprendimiento de la costra de óxido. La composición química de los intermetálicos tuvo un papel importante en la definición de la morfología del óxido formado y el grado de daño.

  20. Structure and Properties of the Aluminide Coatings on the Inconel 625 Superalloy

    Science.gov (United States)

    Adamiak, Stanisław; Bochnowski, Wojciech; Dziedzic, Andrzej; Filip, Ryszard; Szeregij, Eugeniusz

    2016-01-01

    The research samples used in this study were based on the Inconel 625 alloy; the examined samples were coated with aluminide films deposited in a low-activity chemical vapor deposition (CVD) process. The samples' microstructure was investigated with optical and electron microscopy and energy dispersive X-ray spectroscopy analysis. Hardness measurements were performed using Vickers and Berkovich test methods. The adhesion of the aluminide coating was determined by fractography. It was shown that the fracture mechanism was different for the respective zones of the aluminide coating and the substrate material. The outer zone of the aluminide coating is characterized by an intercrystalline fracture, with a small contribution of transcrystalline fracture within individual grains (large crystallites in the bottom of the zone, composed of smaller crystallites, also show an intercrystalline fracture). The substrate material exhibited a ductile intercrystalline fracture. Based on this investigation, an increase of the microhardness of the material occurring at loads below 0.2 N was observed. When determining microhardness of aluminide coating it is necessary to take into account the optimal choice of the indentation tip.

  1. A Novel Low-Temperature Fiffusion Aluminide Coating for Ultrasupercritical Coal-Fried Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Ying

    2009-12-31

    An ultrasupercritical (USC) boiler with higher steam temperature and pressure is expected to increase the efficiency of the coal-fired power plant and also decrease emissions of air pollutants. Ferritic/martensitic alloys have been developed with good creep strength for the key components in coal-fired USC plants. However, they typically suffer excessive steam-side oxidation, which contributes to one of main degradation mechanisms along with the fire-side corrosion in coal-fired boilers. As the steam temperature further increases in USC boilers, oxidation of the tube internals becomes an increasing concern, and protective coatings such as aluminide-based diffusion coatings need to be considered. However, conventional aluminizing processes via pack cementation or chemical vapor deposition are typically carried out at elevated temperatures (1000-1150 C). Thermochemical treatment of ferritic/martensitic alloys at such high temperatures could severely degrade their mechanical properties, particularly the alloy's creep resistance. The research focus of this project was to develop an aluminide coating with good oxidation resistance at temperatures {le} 700 C so that the coating processing would not detrimentally alter the creep performance of the ferritic/martensitic alloys. Nevertheless, when the aluminizing temperature is lowered, brittle Al-rich intermetallic phases, such as Fe{sub 2}Al{sub 5} and FeAl{sub 3}, tend to form in the coating, which may reduce the resistance to fatigue cracking. Al-containing binary masteralloys were selected based on thermodynamic calculations to reduce the Al activity in the pack cementation process and thus to prevent the formation of brittle Al-rich intermetallic phases. Thermodynamic computations were carried out using commercial software HSC 5.0 for a series of packs containing various Cr-Al binary masteralloys. The calculation results indicate that the equilibrium partial pressures of Al halides at 700 C were a function of Al

  2. Intermetallic nanoparticles

    Science.gov (United States)

    Singh, Dileep; Yusufoglu, Yusuf; Timofeeva, Elena; Routbort, Jules

    2015-07-14

    A process for preparing intermetallic nanoparticles of two or more metals is provided. In particular, the process includes the steps: a) dispersing nanoparticles of a first metal in a solvent to prepare a first metal solution, b) forming a reaction mixture with the first metal solution and a reducing agent, c) heating the reaction mixture to a reaction temperature; and d) adding a second metal solution containing a salt of a second metal to the reaction mixture. During this process, intermetallic nanoparticles, which contain a compound with the first and second metals are formed. The intermetallic nanoparticles with uniform size and a narrow size distribution is also provided. An electrochemical device such as a battery with the intermetallic nanoparticles is also provided.

  3. Influence of Nickel Addition on Properties of Secondary AlSi7Mg0.3 Alloy

    Directory of Open Access Journals (Sweden)

    Richtárech L.

    2015-06-01

    Full Text Available This paper deals with influence on segregation of iron based phases on the secondary alloy AlSi7Mg0.3 microstructure by nickel. Iron is the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In generally, iron is associated with the formation of Fe-rich intermetallic phases. It is impossible to remove iron from melt by standard operations. Some elements eliminates iron by changing iron intermetallic phase morphology, decreasing its extent and by improving alloy properties. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation with higher iron content and influence of nickel as iron corrector of iron based phases.

  4. Microstructure and oxidation performance of a γ–γ′ Pt-aluminide ...

    Indian Academy of Sciences (India)

    Microstructure and oxidation performance of a –' Pt-aluminide bond coat on directionally solidified superalloy CM-247LC ... Keywords. Platinum aluminide bond coat; coating; cyclic oxidation; superalloy; microstructure. ... Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058, India ...

  5. Catalytic Hydrogenation of Levulinic Acid in Water into g-Valerolactone over Bulk Structure of Inexpensive Intermetallic Ni-Sn Alloy Catalysts

    Directory of Open Access Journals (Sweden)

    Rodiansono Rodiansono

    2015-07-01

    Full Text Available A bulk structure of inexpensive intermetallic nickel-tin (Ni-Sn alloys catalysts demonstrated highly selective in the hydrogenation of levulinic acid in water into g-valerolactone. The intermetallic Ni-Sn catalysts were synthesized via a very simple thermochemical method from non-organometallic precursor at low temperature followed by hydrogen treatment at 673 K for 90 min. The molar ratio of nickel salt and tin salt was varied to obtain the corresponding Ni/Sn ratio of 4.0, 3.0, 2.0, 1.5, and 0.75. The formation of Ni-Sn alloy species was mainly depended on the composition and temperature of H2 treatment. Intermetallics Ni-Sn that contain Ni3Sn, Ni3Sn2, and Ni3Sn4 alloy phases are known to be effective heterogeneous catalysts for levulinic acid hydrogenation giving very excellence g-valerolactone yield of >99% at 433 K, initial H2 pressure of 4.0 MPa within 6 h. The effective hydrogenation was obtained in H2O without the formation of by-product. Intermetallic Ni-Sn(1.5 that contains Ni3Sn2 alloy species demonstrated very stable and reusable catalyst without any significant loss of its selectivity. © 2015 BCREC UNDIP. All rights reserved. Received: 26th February 2015; Revised: 16th April 2015; Accepted: 22nd April 2015  How to Cite: Rodiansono, R., Astuti, M.D., Ghofur, A., Sembiring, K.C. (2015. Catalytic Hydrogenation of Levulinic Acid in Water into g-Valerolactone over Bulk Structure of Inexpensive Intermetallic Ni-Sn Alloy Catalysts. Bulletin of Chemical Reaction Engineering & Catalysis, 10 (2: 192-200. (doi:10.9767/bcrec.10.2.8284.192-200Permalink/DOI: http://dx.doi.org/10.9767/bcrec.10.2.8284.192-200  

  6. Formation of electrically insulating coatings on aluminided vanadium-base alloys in liquid lithium

    International Nuclear Information System (INIS)

    Park, J.H.; Dragel, G.

    1993-01-01

    Aluminide coatings were produced on vanadium and vanadium-base alloys by exposure of the materials to liquid lithium that contained 3-5 at.% dissolved aluminum in sealed capsules at temperatures between 775 and 880 degrees C. Reaction of the aluminide layer with dissolved nitrogen in liquid lithium provides a means of developing an in-situ electrical insulator coating on the surface of the alloys. The electrical resistivity of A1N coatings on aluminided V and V-20 wt.% Ti was determined in-situ

  7. Effects of titanium and zirconium on iron aluminide weldments

    Energy Technology Data Exchange (ETDEWEB)

    Mulac, B.L.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States). Center for Welding, Joining, and Coatings Research; Burt, R.P. [Alumax Technical Center, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    When gas-tungsten arc welded, iron aluminides form a coarse fusion zone microstructure which is susceptible to hydrogen embrittlement. Titanium inoculation effectively refined the fusion zone microstructure in iron aluminide weldments, but the inoculated weldments had a reduced fracture strength despite the presence of a finer microstructure. The weldments fractured by transgranular cleavage which nucleated at cracked second phase particles. With titanium inoculation, second phase particles in the fusion zone changed shape and also became more concentrated at the grain boundaries, which increased the particle spacing in the fusion zone. The observed decrease in fracture strength with titanium inoculation was attributed to increased spacing of second phase particles in the fusion zone. Current research has focused on the weldability of zirconium- and carbon-alloyed iron aluminides. Preliminary work performed at Oak Ridge National Laboratory has shown that zirconium and carbon additions affect the weldability of the alloy as well as the mechanical properties and fracture behavior of the weldments. A sigmajig hot cracking test apparatus has been constructed and tested at Colorado School of Mines. Preliminary characterization of hot cracking of three zirconium- and carbon-alloyed iron aluminides, each containing a different total concentration of zirconium at a constant zirconium/carbon ratio of ten, is in progress. Future testing will include low zirconium alloys at zirconium/carbon ratios of five and one, as well as high zirconium alloys (1.5 to 2.0 atomic percent) at zirconium/carbon ratios of ten to forty.

  8. Effects of titanium and zirconium on iron aluminide weldments

    Energy Technology Data Exchange (ETDEWEB)

    Burt, R.P.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    Iron aluminides form a coarse fusion zone microstructure when gas-tungsten arc welded. This microstructure is susceptible to hydrogen cracking when water vapor is present in the welding environment. Because fusion zone microstructural refinement can reduce the hydrogen cracking susceptibility, titanium was used to inoculate the weld pool in iron aluminide alloy FA-129. Although the fusion zone microstructure was significantly refined by this method, the fracture stress was found to decrease with titanium additions. This decrease is attributed to an increase in inclusions at the grain boundaries.

  9. Diffusion of titanium and nickel in B2 NiTi

    Czech Academy of Sciences Publication Activity Database

    Divinski, S.V.; Stloukal, Ivo; Král, Lubomír; Herzig, Ch.

    289-292, - (2009), s. 377-382 ISSN 1012-0386. [DIMAT 2008, International Conference on Diffusion in Materials /7./. Lanzarote, Canary Islands , 28.10.2008-31.10.2008] Institutional research plan: CEZ:AV0Z20410507 Keywords : intermetallic compound NiTi * nickel nad titanium diffusion * diffusion mechanism Subject RIV: BJ - Thermodynamics http://www.scientific.net/DDF.289-292.377/

  10. Gamma titanium aluminide production using the Induction Skull Melting (ISM) process

    International Nuclear Information System (INIS)

    Reed, S.

    1995-01-01

    Since 1985, more than 2,000 titanium aluminide heats have been produced using the Induction Skull Melting (ISM) process. The history of ISM/Gamma production will be discussed in this paper. Gamma titanium aluminide processing with Induction Skull Melting offers many advantages over other types of reactive alloy melting methods. These advantages will be discussed as well as drawbacks. Also, potential markets and applications for ISM/Gamma will be presented

  11. Effects of metallic nanoparticle doped flux on the interfacial intermetallic compounds between lead-free solder ball and copper substrate

    International Nuclear Information System (INIS)

    Sujan, G.K.; Haseeb, A.S.M.A.; Afifi, A.B.M.

    2014-01-01

    Lead free solders currently in use are prone to develop thick interfacial intermetallic compound layers with rough morphology which are detrimental to the long term solder joint reliability. A novel method has been developed to control the morphology and growth of intermetallic compound layers between lead-free Sn–3.0Ag–0.5Cu solder ball and copper substrate by doping a water soluble flux with metallic nanoparticles. Four types of metallic nanoparticles (nickel, cobalt, molybdenum and titanium) were used to investigate their effects on the wetting behavior and interfacial microstructural evaluations after reflow. Nanoparticles were dispersed manually with a water soluble flux and the resulting nanoparticle doped flux was placed on copper substrate. Lead-free Sn–3.0Ag–0.5Cu solder balls of diameter 0.45 mm were placed on top of the flux and were reflowed at a peak temperature of 240 °C for 45 s. Angle of contact, wetting area and interfacial microstructure were studied by optical microscopy, field emission scanning electron microscopy and energy-dispersive X-ray spectroscopy. It was observed that the angle of contact increased and wetting area decreased with the addition of cobalt, molybdenum and titanium nanoparticles to flux. On the other hand, wettability improved with the addition of nickel nanoparticles. Cross-sectional micrographs revealed that both nickel and cobalt nanoparticle doping transformed the morphology of Cu 6 Sn 5 from a typical scallop type to a planer one and reduced the intermetallic compound thickness under optimum condition. These effects were suggested to be related to in-situ interfacial alloying at the interface during reflow. The minimum amount of nanoparticles required to produce the planer morphology was found to be 0.1 wt.% for both nickel and cobalt. Molybdenum and titanium nanoparticles neither appear to undergo alloying during reflow nor have any influence at the solder/substrate interfacial reaction. Thus, doping of flux

  12. Effects of metallic nanoparticle doped flux on the interfacial intermetallic compounds between lead-free solder ball and copper substrate

    Energy Technology Data Exchange (ETDEWEB)

    Sujan, G.K., E-mail: sgkumer@gmail.com; Haseeb, A.S.M.A., E-mail: haseeb@um.edu.my; Afifi, A.B.M., E-mail: amalina@um.edu.my

    2014-11-15

    Lead free solders currently in use are prone to develop thick interfacial intermetallic compound layers with rough morphology which are detrimental to the long term solder joint reliability. A novel method has been developed to control the morphology and growth of intermetallic compound layers between lead-free Sn–3.0Ag–0.5Cu solder ball and copper substrate by doping a water soluble flux with metallic nanoparticles. Four types of metallic nanoparticles (nickel, cobalt, molybdenum and titanium) were used to investigate their effects on the wetting behavior and interfacial microstructural evaluations after reflow. Nanoparticles were dispersed manually with a water soluble flux and the resulting nanoparticle doped flux was placed on copper substrate. Lead-free Sn–3.0Ag–0.5Cu solder balls of diameter 0.45 mm were placed on top of the flux and were reflowed at a peak temperature of 240 °C for 45 s. Angle of contact, wetting area and interfacial microstructure were studied by optical microscopy, field emission scanning electron microscopy and energy-dispersive X-ray spectroscopy. It was observed that the angle of contact increased and wetting area decreased with the addition of cobalt, molybdenum and titanium nanoparticles to flux. On the other hand, wettability improved with the addition of nickel nanoparticles. Cross-sectional micrographs revealed that both nickel and cobalt nanoparticle doping transformed the morphology of Cu{sub 6}Sn{sub 5} from a typical scallop type to a planer one and reduced the intermetallic compound thickness under optimum condition. These effects were suggested to be related to in-situ interfacial alloying at the interface during reflow. The minimum amount of nanoparticles required to produce the planer morphology was found to be 0.1 wt.% for both nickel and cobalt. Molybdenum and titanium nanoparticles neither appear to undergo alloying during reflow nor have any influence at the solder/substrate interfacial reaction. Thus, doping

  13. Interfacial microstructure and mechanical properties of diffusion-bonded titanium-stainless steel joints using a nickel interlayer

    International Nuclear Information System (INIS)

    Kundu, S.; Chatterjee, S.

    2006-01-01

    Diffusion bonding was carried out between commercially pure titanium and 304 stainless steel using nickel interlayer in the temperature range of 800-950 deg. C for 3.6 ks under 3 MPa load in vacuum. The transition joints thus formed were characterized in optical and scanning electron microscopes. TiNi 3 , TiNi and Ti 2 Ni are formed at the nickel-titanium (Ni-Ti) interface; whereas, stainless steel-nickel (SS-Ni) interface is free from intermetallic compounds up to 900 deg. C processing temperatures. At 950 deg. C, Ni-Ti interface exhibits the presence of β-Ti discrete islands in the matrix of Ti 2 Ni and the phase mixture of λ + χ + α-Fe, λ + α-Fe, λ + FeTi + β-Ti and FeTi + β-Ti occurs at the stainless steel-nickel interface. Nickel is able to inhibit the diffusion of Ti to stainless steel side up to 900 deg. C temperature; however, becomes unable to restrict the migration of Ti to stainless steel at 950 deg. C. Bond strength was also evaluated and maximum tensile strength of ∼302 MPa and shear strength of ∼219 MPa were obtained for the diffusion couple processed at 900 deg. C temperature due to better contact of the mating surfaces and failure takes place at the Ni-Ti interface. At higher joining temperature, the formation of Fe-Ti bases intermetallics reduces the bond strength and failure occurs at the SS-Ni interface

  14. Hydrogen in intermetallic phases: the system titanium--nickel--hydrogen. Wasserstoff in intermetallischen phasen am beispiel des systems titan-nickel-wasserftoff

    Energy Technology Data Exchange (ETDEWEB)

    Buchner, H.; Gutjahr, M. A.; Beccu, K. D.; Saeufferer, H.

    1972-07-01

    The intermetallic phases Ti/sub 2/-Ni (E9/sub 3/-type) and TiNi (B2-type) are able to absorb great amounts of hydrogen interstitially. The E9/sub 3/-structure forms four isotypic hydrogen phases, the lattice parameters of which increase with increasing hydrogen contents (..delta..d/sub max/ = 5.3%). The stoichiometric formulas are: Ti/sub 2/NiH/sub 0/./sub 5/; Ti/sub 2/NiH; Ti/sub 2/NiH/sub 2/; Ti/sub 2/NiH/sub 2/./sub 5/. The lattice parameter of the B2-structure increases from 3.01 A to 3.10 A (..delta..d = 3%), thus forming the stoichiometric TiNiH phase. The TiNiH structure possesses an eight-fold superlattice having a B2 type cell. The positions of hydrogen in the two intermetallic phases Ti/sub 2/Ni and TiNi are discussed from the geometrical point of view. Neutron diffraction diagrams verify these positions for only two hydrogen phases (Ti/sub 2/NiH/sub 0/./sub 5/; Ti/sub 2/NiH). Because of extreme experimental difficulties, the exact hydrogen positions in the phases Ti/sub 2/NiH/sub 2/; Ti/sub 2/NiH/sub 2/./sub 5/; TiNiH are still unknown.

  15. Processing and application properties of silicon-doped titanium aluminides; Formgebungs- und Anwendungseigenschaften silizidhaltiger TiAl-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Fanta, G. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung

    2001-07-01

    Submicrocrystalline intermetallic/ceramic composites based on the system Ti-Al-Si are prepared by mechanical alloying and subsequent powder consolidation. Finely dispersed silicides prevent coarsening of the {gamma}-TiAl matrix during hot-forming. Therefore, the deformation temperatures can be reduced by about 200 C compared to conventional titanium aluminides. After a subsequent coarsening heat treatment, creep properties comparable to those of conventional TiAl based alloys (1.10{sup -9} s{sup -1} at 700 C) are achieved. This study demonstrates that microstructure design allows for favorable processing properties without compromises regarding the desired application properties. (orig.) [German] Zur Untersuchung des technischen Anwendungspotenzials submikrokristalliner Werkstoffe werden silizidhaltige {gamma}-TiAl-Basislegierungen durch Hochenergiemahlen und heissisostatisches Pressen hergestellt. Bei der industriellen Formgebung ermoeglicht die durch Silizide stabilisierte feine Mikrostruktur eine deutliche Temperaturabsenkung von 200 C im Vergleich zu den fuer Titanaluminide ueblichen Prozesstemperaturen. Nach einer anschliessend durchgefuehrten Gefuegeumwandlung werden Kriechgeschwindigkeiten gemessen, die mit 1.10{sup -9} s{sup -1} bei 700 C im Bereich der Werte schmelzmetallurgisch hergestellter TiAl-Legierungen liegen. Eine gezielte Mikrostrukturgestaltung ermoeglicht somit eine deutliche Verbesserung der Umformeigenschaften unter Beibehaltung der guenstigen Eigenschaften fuer Hochtemperaturanwendungen. (orig.)

  16. Rare-earth transition-metal intermetallics: Structure-bonding-property relationships

    Energy Technology Data Exchange (ETDEWEB)

    Han, M. K. [Iowa State Univ., Ames, IA (United States)

    2006-01-01

    The explorations of rare-earth, transition metal intermetallics have resulted in the synthesis and characterization, and electronic structure investigation, as well as understanding the structure-bonding property relationships. The work has presented the following results: (1) Understanding the relationship between compositions and properties in LaFe13-xSix system: A detailed structural and theoretical investigation provided the understanding of the role of a third element on stabilizing the structure and controlling the transformation of cubic NaZn{sub 13}-type structures to the tetragonal derivative, as well as the relationship between the structures and properties. (2) Synthesis of new ternary rare-earth iron silicides Re2-xFe4Si14-y and proposed superstructure: This compound offers complex structural challenges such as fractional occupancies and their ordering in superstructure. (3) Electronic structure calculation of FeSi2: This shows that the metal-semiconductor phase transition depends on the structure. The mechanism of band gap opening is described in terms of bonding and structural distortion. This result shows that the electronic structure calculations are an essential tool for understanding the relationship between structure and chemical bonding in these compounds. (4) Synthesis of new ternary rare-earth Zinc aluminides Tb3Zn3.6Al7.4: Partially ordered structure of Tb3Zn3.6Al7.4 compound provides new insights into the formation, composition and structure of rare-earth transition-metal intermetallics. Electronic structure calculations attribute the observed composition to optimizing metal-metal bonding in the electronegative (Zn, Al) framework, while the specific ordering is strongly influenced by specific orbital interactions. (5) Synthesis of new structure type of Zn39(CrxAl1-x)81

  17. Rare-Earth Transition-Metal Intermetallics: Structure-bonding-Property Relationships

    Energy Technology Data Exchange (ETDEWEB)

    Han, Mi-Kyung [Iowa State Univ., Ames, IA (United States)

    2006-01-01

    Our explorations of rare-earth, transition metal intermetallics have resulted in the synthesis and characterization, and electronic structure investigation, as well as understanding the structure-bonding-property relationships. Our work has presented the following results: (1) Understanding the relationship between compositions and properties in LaFe13-xSix system: A detailed structural and theoretical investigation provided the understanding of the role of a third element on stabilizing the structure and controlling the transformation of cubic NaZn13-type structures to the tetragonal derivative, as well as the relationship between the structures and properties. (2) Synthesis of new ternary rare-earth iron silicides RE2-xFe4Si14-y and proposed superstructure: This compound offers complex structural challenges such as fractional occupancies and their ordering in superstructure. (3) Electronic structure calculation of FeSi2: This shows that the metal-semiconductor phase transition depends on the structure. The mechanism of band gap opening is described in terms of bonding and structural distortion. This result shows that the electronic structure calculations are an essential tool for understanding the relationship between structure and chemical bonding in these compounds. (4) Synthesis of new ternary rare-earth Zinc aluminides Tb3Zn3.6Al7.4: Partially ordered structure of Tb3.6Zn13-xAl7.4 compound provides new insights into the formation, composition and structure of rare-earth transition-metal intermetallics. Electronic structure calculations attribute the observed composition to optimizing metal-metal bonding in the electronegative (Zn, Al) framework, while the specific ordering is strongly influenced by specific orbital interactions. (5) Synthesis of new structure type of Zn39(CrxAl1-x

  18. Deformation twinning in metals and ordered intermetallics-Ti and Ti-aluminides

    Science.gov (United States)

    Yoo, M. H.; Fu, C. L.; Lee, J. K.

    1991-06-01

    The role of deformation twinning in the strength and ductility of metals and ordered intermetallic alloys is examined on the basis of crystallography, energetics and kinetics of deformation twinning. A systematic analysis is made by taking Ti, Ti3AI, TiAl, and A13Ti as four model systems. In comparison with profuse twinning in Ti, the intrinsic difficulty of twinning in Ti3A1 is rationalized in terms of the interchange shuffling mechanism. A fault (SISF) dragging mechanism based on the interaction torque explains the physical source for the low mobility of screw superdislocations in TiAl, which may lead to (111) [ 11bar{2}] twin nucleation. In TiAl and A13Ti alloys, the twin-slip (ordinary) conjugate relationship makes an important contribution to the strain compatibility for high-temperature plasticity. Potentially beneficial alloying additions to promote twinning are discussed. Les conséquences de la déformation par maclage sur la fracture et la ductilité des métaux et alliages intermétalliques ordonnés sont étudiées en fonction de la cristallographie, de l'énergie et de la cinétique des déformations par maclage. Une analyse systématique a été faite en considérant Ti, Ti3AI, TiAl et A13Ti comme quatre systèmes modèles. En comparaison avec le nombre important de maclages observés dans Ti, la difficulté intrinsèque des maclages dans Ti3AI est rationalisée en terme de mécanisme d'“interchange shuffling”. Un mécanisme de “dragging fault” basé sur l'interaction “torque” explique l'origine physique de la faible mobilité des superdislocations vissées dans TiAl qui peuvent conduire à la nucléation des macles (111) 112. Dans les alliages tels TiAl et A13Ti, la relation conjuguée entre la macle et le glissement (ordinaire) contribue de façon importante à la compatibilité des contraintes lors de la déformation plastique à haute température. Des effets bénéfiques potentiels liés à des éléments d'addition sur le processus

  19. Amorphous phase formation in intermetallic Mg2Ni alloy synthesized by ethanol wet milling

    International Nuclear Information System (INIS)

    Wang, H.-W.; Chyou, S.-D.; Wang, S.-H.; Yang, M.-W.; Hsu, C.-Y.; Tien, H.-C.; Huang, N.-N.

    2009-01-01

    The hydriding/dehydriding properties of an intermetallic Mg 2 Ni alloy synthesized by wet ball milling in ethanol have been investigated. The appearance of the particle surface after different milling methods is one obvious difference. The alloyed powders prepared by either dry milling or wet milling under ethanol were characterized for phase content by X-ray diffractometer (XRD). The results show that two broad diffuse peaks, which are an ionic-organic-Mg amorphous material, appear in addition to the nickel element peaks. This unexpected amorphous phase has the special hydrogen absorbing/desorbing features.

  20. Surface modification of 2014 aluminium alloy-Al2O3 particles composites by nickel electrochemical deposition

    International Nuclear Information System (INIS)

    Molina, J.M.; Saravanan, R.A.; Narciso, J.; Louis, E.

    2004-01-01

    A method to modify the surface of aluminium matrix composites (AMC) by electrochemical nickel deposition has been developed. Deposition was carried out in a stirred standard Watt's bath, whereas potential and time were varied to optimize coating characteristics. The method, that allowed to overcome the serious difficulties associated to electrochemical deposition of an inherently inhomogeneous material, was used to nickel coat composites of 2014 aluminium alloy-15 vol.% Al 2 O 3 particles. Coats with a good adherence and up to 60 μm thick were easily obtained. In order to improve surface properties, the coated composite was subjected to rather long (from 10 to 47.5 h) heat treatments at a temperature of 520 deg,C. The heat treatments improved the uniformity of the deposited layer and promoted the formation of Al-Ni intermetallics (mainly Al 3 Ni 2 , as revealed by X-ray diffraction and energy-dispersive X-ray analysis (EDX)). Experimental results indicate that growth of the intermetallic layer is diffusion limited

  1. The effects of zirconium and carbon on the hot cracking resistance of iron aluminides. Topical report

    Energy Technology Data Exchange (ETDEWEB)

    Mulac, B.L.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States). Dept. of Metallurgical and Materials Engineering; David, S.A. [Oak Ridge National Lab., TN (United States)

    1998-02-01

    Iron aluminides have been of interest for about 60 years because of their good high temperature strengths (below 600{degrees}C) and excellent oxidation and sulfidation resistance, as well as their relatively low cost and conservation of strategic elements. These advantageous properties have driven the development of iron aluminides as potential structural materials. However, the industrial application of iron aluminides has been inhibited because of a sharp reduction in strength at temperatures higher than 600{degrees}C and low ductility at ambient temperatures due to hydrogen embrittlement. Oak Ridge National Laboratory has shown in recent years that room temperature properties of alloys containing 28% Al (all compositions are in atomic percent unless otherwise noted) can be improved through thermomechanical processing and alloying. Iron aluminides must have good weldability if they are to be used as structural materials. A coarse fusion zone microstructure is formed when iron aluminides are welded, increasing their susceptibility to cold cracking in water vapor. A recent study at Colorado School of Mines has shown that refining the fusion zone microstructure by weld pool oscillation effectively reduces cold cracking. Weld pool inoculation has been shown to refine fusion zone microstructures, but coarse carbide distribution caused this approach to reducing cold cracking to be ineffective.

  2. Synthesis and Characterization of Nanocrystalline Ni50Al50-xMox (X=0-5 Intermetallic Compound During Mechanical Alloying Process

    Directory of Open Access Journals (Sweden)

    A. Khajesarvi

    2015-07-01

    Full Text Available In the present study, nanocrystalline Ni50Al50-xMox (X = 0, 0.5, 1, 2.5, 5 intermetallic compound was produced through mechanical alloying of nickel, aluminum, and molybdenum powders. AlNi compounds with good and attractive properties such as high melting point, high strength to weight ratio and high corrosion resistance especially at high temperatures have attracted the attention of many researchers. Powders produced from milling were analyzed using scanning electron microscopy (SEM and X-ray diffractometry (XRD. The results showed that intermetallic compound of NiAl formed at different stage of milling operation. It was concluded that at first disordered solid solution of (Ni,Al was formed then it converted into ordered intermetallic compound of NiAl. With increasing the atomic percent of molybdenum, average grain size decreased from 3 to 0.5 μm. Parameter lattice and lattice strain increased with increasing the atomic percent of molybdenum, while the crystal structure became finer up to 10 nm. Also, maximum microhardness was obtained for NiAl49Mo1 alloy.

  3. High density tungsten-nickel-iron-cobalt alloys having improved hardness and method for making same

    International Nuclear Information System (INIS)

    Penrice, T.W.; Bost, J.

    1988-01-01

    This patent describes the process of making high density alloy containing about 85 to 98 weight percent tungsten and the balance of the alloy being essentially a binder of nickel, iron and cobalt, and wherein the cobalt is present in an amount within the range of about 5 to 47.5 weight percent of the binder, comprising: blending powders of the tungsten, nickel, iron and cobalt into a homogeneous composition, compacting the homogeneous composition into a shaped article, heating the shaped article to a temperature and for a time sufficient to sinter the article, subjecting the sintered article to a temperature sufficient to enable the intermetallic phase formed at the matrix to tungsten interface to diffuse into the gamma austenitic phase whereby the alpha tungsten/gamma austenite boundaries are essentially free of such intermetallic phase, quenching the article, and swaging the article to a reduction in area of about 5 to 40 percent, the article having improved mechanical properties, including improved tensile strength and hardness while maintaining suitable ductility for subsequent working thereof

  4. Influence of the ion implantation on the nanoscale intermetallic phases formation in Ni-Ti system

    International Nuclear Information System (INIS)

    Kalashnikov, M.P.; Kurzina, I.A.; Bozhko, I.A.; Kozlov, E.V.; Fortuna, S.V.; Sivin, D.O.; Stepanov, I.B.; Sharkeev, Yu.P.

    2005-01-01

    Full text: The ion implantation at a high intensity mode is an effective method for modification of the surface properties of metals and alloys. Improvement of mechanical and tribological properties of irradiated materials using the high intensity implantation is connected with an element composition and microstructure modification of the surface and subsurface layers. One shows a great interest in intermetallic phase's synthesis by ion implantation, because of unique physical-mechanical properties of the intermetallic compounds. The influence of the irradiation conditions on the structural state and surface properties of implanted materials is not clear enough. The study of the factors influencing on the formation of the surface ion - alloyed layers of metal targets having the high tribological and mechanical properties by high intensity ion implantation is actual. The aim of the present work is a study of the microstructure, phase composition, physical and mechanical properties of the ion-alloyed Ni surfaces formed at high intensity implantation of Ti ions. The implantation Ti ions into Ni samples at high intensity mode was realized using ion source 'Raduga - 5'. The implantation Ti ions into Ni was carried out at accelerating voltage 20 kV for 2 h. The regimes were differed in the samples temperature (580 - 700 K), the distance from the ion implanted samples to the ion source (0.43-0.93 m) and the dose of irradiated ions (0.3·10 18 -2.9·10 18 ion/cm -2 ). The element composition of the implanted samples was analyzed by the electron spectroscopy. The structural-phase state of the Ni ion-modified layers was investigated by the transmission electron microscopy and X-ray diffraction methods. Additionally, the investigation of mechanical and tribological properties of the implanted Ni samples was carried out. It was established that the maximum thickness of the ion-alloyed nickel layers at high intensity mode allows forming the nanoscale intermetallic phases (Ni

  5. First-principles interatomic potentials for transition-metal aluminides. III. Extension to ternary phase diagrams

    Science.gov (United States)

    Widom, Mike; Al-Lehyani, Ibrahim; Moriarty, John A.

    2000-08-01

    Modeling structural and mechanical properties of intermetallic compounds and alloys requires detailed knowledge of their interatomic interactions. The first two papers of this series [Phys. Rev. B 56, 7905 (1997); 58, 8967 (1998)] derived first-principles interatomic potentials for transition-metal (TM) aluminides using generalized pseudopotential theory (GPT). Those papers focused on binary alloys of aluminum with first-row transition metals and assessed the ability of GPT potentials to reproduce and elucidate the alloy phase diagrams of Al-Co and Al-Ni. This paper addresses the phase diagrams of the binary alloy Al-Cu and the ternary systems Al-Co-Cu and Al-Co-Ni, using GPT pair potentials calculated in the limit of vanishing transition-metal concentration. Despite this highly simplifying approximation, we find rough agreement with the known low-temperature phase diagrams, up to 50% total TM concentration provided the Co fraction is below 25%. Full composition-dependent potentials and many-body interactions would be required to correct deficiencies at higher Co concentration. Outside this troublesome region, the experimentally determined stable and metastable phases all lie on or near the convex hull of a scatter plot of energy versus composition. We verify, qualitatively, reported solubility ranges extending binary alloys into the ternary diagram in both Al-Co-Cu and Al-Co-Ni. Finally, we reproduce previously conjectured transition-metal positions in the decagonal quasicrystal phase.

  6. Microstructure and tribological properties of NiMo/Mo2Ni3Si intermetallic 'in-situ' composites

    International Nuclear Information System (INIS)

    Gui Yongliang; Song Chunyan; Yang Li; Qin Xiaoling

    2011-01-01

    Research highlights: → Wear resistant NiMo/Mo 2 Ni 3 Si intermetallic 'in-situ' composites was fabricated successfully with Mo-Ni-Si powder blends as the starting materials. Microstructure of the NiMo/Mo 2 Ni 3 Si composites consists of Mo 2 Ni 3 Si primary dendrites, binary intermetallic phase NiMo and small amount of Ni/NiMo eutectics structure. The NiMo/Mo 2 Ni 3 Si composites exhibited high hardness and outstanding tribological properties under room-temperature dry-sliding wear test conditions which were attributed to the covalent-dominant strong atomic bonds and excellent combination of strength and ductility and toughness. - Abstract: Wear resistant NiMo/Mo 2 Ni 3 Si intermetallic 'in-situ' composites with a microstructure of ternary metal silicide Mo 2 Ni 3 Si primary dendritic, the long strip-like NiMo intermetallic phase, and a small amount of Ni/NiMo eutectics structure were designed and fabricated using molybdenum, nickel and silicon elemental powders. Friction and wear properties of NiMo/Mo 2 Ni 3 Si composites were evaluated under different contact load at room-temperature dry-sliding wear test conditions. Microstructure, worn surface morphologies and subsurface microstructure were characterized by OM, XRD, SEM and EDS. Results indicate that NiMo/Mo 2 Ni 3 Si composites have low fiction coefficient, excellent wear resistance and sluggish wear-load dependence. The dominant wear mechanisms of NiMo/Mo 2 Ni 3 Si composites are soft abrasion and slightly superficial oxidative wear.

  7. Effects of thermomechanical processing on titanium aluminide strip cast by the melt overflow process

    Energy Technology Data Exchange (ETDEWEB)

    Gaspar, T.A. (Ribbon Technology Corporation, PO Box 30758, Columbus, OH 43230 (United States)); Hackman, L.E. (Ribbon Technology Corporation, PO Box 30758, Columbus, OH 43230 (United States)); Batawi, E. (Sulzer-Innotec, Division 1511, PO Box 65, Winterthur 8404 (Switzerland)); Peters, J.A. (Sulzer-Innotec, Division 1511, PO Box 65, Winterthur 8404 (Switzerland))

    1994-05-01

    The objective of this research project was to investigate the feasibility of producing titanium aluminide foils from direct cast strip using ribbon technology''s plasma melt overflow process. Niobium-modified Ti[sub 3]Al alloys were melted in a cold copper crucible using a transferred plasma arc and then direct cast into strip on a rotating chill roll.Samples cut from the as-cast Ti[sub 3]Al-Nb ([alpha][sub 2]) titanium aluminide strip were encapsulated into a pack. The packs were heated to the rolling temperature and then hot rolled at low strain rates. Foils 70 [mu]m (0.003 in) thick, having a uniform [alpha][sub 2]-B2 microstructure with oxygen contents as low as 900 wt.ppm were obtained after pack rolling. The strips and foils were characterized in terms of microstructure and chemical composition in the as-received, heat-treated and pack-rolled conditions.The results indicated that it was technically feasible to produce foils from direct cast titanium aluminide strip using pack-rolling technology. The advantage of this technology lies in its cost-effectiveness, since the relatively low cost direct-cast titanium aluminide strip was thermomechanically processed into foil with the desired microstructure without any intermediate processing steps. ((orig.))

  8. Saturated bonds and anomalous electronic transport in transition-metal aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, T.

    2006-05-22

    This thesis deals with the special electronic properties of the transition-metal aluminides. Following quasicrystals and their approximants it is shown that even materials with small elementary cells exhibit the same surprising effects. So among the transition-metal aluminides also semi-metallic and semiconducting compounds exist, although if they consist of classic-metallic components like Fe, Al, or Cr. These properties are furthermore coupled with a deep pseusogap respectively gap in the density of states and strongly covalent bonds. Bonds are described in this thesis by two eseential properties. First by the bond charge and second by the energetic effect of the bond. It results that in the caes of semiconducting transition-metal aluminides both a saturation of certain bonds and a bond-antibond alteration in the Fermi level is present. By the analysis of the near-order in form of the so-calles coordination polyeders it has been succeeded to establish a simple rule for semiconductors, the five-fold coordination for Al. This rule states that aluminium atoms with their three valence electrons are not able to build more than five saturated bonds to their nearest transition-metal neighbours. In excellent agreement with the bond angles predicted theoretically under assumption of equal-type bonds it results that all binary transition-element aluminide semiconductors exhibit for the Al atoms the same near order. Typical values for specific resistances of the studied materials at room temperature lie in the range of some 100 {mu}{omega}cm, which is farly larger than some 10 {mu}{omega}cm as in the case of the unalloyed metals. SUrprising is furthermore a high transport anisotropy with a ratio of the specific resistances up to 3.0. An essential result of this thesis can be seen in the coupling of the properties of the electronic transport and the bond properties. The small conducitivities could be explained by small values in the density of states and a bond

  9. Hot workability of γ + α2 titanium aluminide: Development of processing map and constitutive equations

    International Nuclear Information System (INIS)

    Gupta, R.K.; Narayana Murty, S.V.S.; Pant, Bhanu; Agarwala, Vijaya; Sinha, P.P.

    2012-01-01

    Highlights: ► Deformation studies of five TiAl alloys carried out through processing map. ► DRX domain and superplastic domain identified in power efficiency map. ► Safe working zone for alloys found at 1223–1423 K at strain rates (10 −2 –10 −3 s −1 ). ► Strain rate sensitivity, activation energy, Zener Hollomon parameter (Z) are obtained. ► Constitutive equations derived and verified. DRX grain size correlated with Z. - Abstract: Gamma titanium alumindes are intermetallics, which have very narrow working range. Hot isothermal working is the most suitable process for hot working of alloy. Accordingly, hot isothermal compression test is carried out on reaction synthesized and homogenized titanium aluminide alloys at different temperatures and strain rates using Gleeble thermomechanical simulator. Three alloys of Ti48Al2Cr2Nb0.1B (atom%) have been used in the study. Stress–strain data obtained from the test has been used to construct processing map, which indicates the safe and unsafe working zone. Strain rate sensitivity and Zener–Hollomon parameter has been calculated. Further, constitutive equations have been generated and verified. It is found that alloy has good workability in the temperature range of 1223–1423 K at strain rates of 0.01–0.001 s −1 . In this range of parameters, the alloys nearly follow the constitutive equations.

  10. Method of manufacturing iron aluminide by thermomechanical processing of elemental powders

    Science.gov (United States)

    Deevi, Seetharama C.; Lilly, Jr., A. Clifton; Sikka, Vinod K.; Hajaligol, Mohammed R.

    2000-01-01

    A powder metallurgical process of preparing iron aluminide useful as electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 20 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1 % rare earth metal, .ltoreq.1% oxygen, and/or .ltoreq.3% Cu. The process includes forming a mixture of aluminum powder and iron powder, shaping the mixture into an article such as by cold rolling the mixture into a sheet, and sintering the article at a temperature sufficient to react the iron and aluminum powders and form iron aluminide. The sintering can be followed by hot or cold rolling to reduce porosity created during the sintering step and optional annealing steps in a vacuum or inert atmosphere.

  11. Simulation of uranium aluminide dissolution in a continuous aluminum dissolver system

    International Nuclear Information System (INIS)

    Evans, D.R.; Farman, R.F.; Christian, J.D.

    1990-01-01

    This paper reports on the Idaho Chemical Processing Plant (ICPP) which recovers highly-enriched uranium (uranium that contains at least 20 atom percent 235 U) from spent nuclear reactor fuel by dissolution of the fuel elements and extraction of the uranium from the aqueous dissolver product. Because the uranium is highly-enriched, consideration must be given to whether a critical mass can form at any stage of the process. In particular, suspended 235 U-containing particles are of special concern, due to their high density (6.8 g/cm 3 ) and due to the fact that they can settle into geometrically unfavorable configurations when not adequately mixed. A portion of the spent fuel is aluminum-alloy-clad uranium aluminide (UAl 3 ) particles, which dissolve more slowly than the cladding. As the aluminum alloy cladding dissolves in mercury-catalyzed nitric acid, UAl 3 is released. Under standard operating conditions, the UAl 3 dissolves rapidly enough to preclude the possibility of forming a critical mass anywhere in the system. However, postulated worst-case abnormal operating conditions retard uranium aluminide dissolution, and thus require evaluation. To establish safety limits for operating parameters, a computerized simulation model of uranium aluminide dissolution in the aluminum fuel dissolver system was developed

  12. Welding of titanium and nickel alloy by combination of explosive welding and spark plasma sintering technologies

    Energy Technology Data Exchange (ETDEWEB)

    Malyutina, Yu. N., E-mail: iuliiamaliutina@gmail.com; Bataev, A. A., E-mail: bataev@adm.nstu.ru; Shevtsova, L. I., E-mail: edeliya2010@mail.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation); Mali, V. I., E-mail: vmali@mail.ru; Anisimov, A. G., E-mail: anis@hydro.nsc.ru [Lavrentyev Institute of Hydrodynamics SB RAS, Novosibirsk, 630090 (Russian Federation)

    2015-10-27

    A possibility of titanium and nickel-based alloys composite materials formation using combination of explosive welding and spark plasma sintering technologies was demonstrated in the current research. An employment of interlayer consisting of copper and tantalum thin plates makes possible to eliminate a contact between metallurgical incompatible titanium and nickel that are susceptible to intermetallic compounds formation during their interaction. By the following spark plasma sintering process the bonding has been received between titanium and titanium alloy VT20 through the thin powder layer of pure titanium that is distinguished by low defectiveness and fine dispersive structure.

  13. Aluminide Coating on Stainless Steel for Nuclear Reactor Application: A Preliminary Study

    International Nuclear Information System (INIS)

    Hishamuddin Husain; Zaifol Samsu; Yusof Abdullah; Muhamad Daud

    2015-01-01

    Stainless steels have been used as structural materials in the nuclear reactor since its first generation. Stainless steels type 304 and 316 are commonly used in structural components. Since the first generation materials, improvements were made on Stainless steels. This includes addition of stabilizing elements and by modification of metallurgical structure. This study investigates the formation of aluminide coating on Stainless steels by diffusion to help improve corrosion resistance. Stainless steels type 304 and 316 substrates were immersed in molten aluminium at 750 degree Celsius for 5 minutes. Interaction between molten aluminium and solid to form the outer aluminide coating by hot dipped aluminizing is studied. (Author)

  14. Sintered cobalt-rare earth intermetallic product

    International Nuclear Information System (INIS)

    Benz, M.C.

    1975-01-01

    A process is described for preparing novel sintered cobalt--rare earth intermetallic products which can be magnetized to form permanent magnets having stable improved magnetic properties. A cobalt--rare earth metal alloy is formed having a composition which at sintering temperature falls outside the composition covered by the single Co 5 R intermetallic phase on the rare earth richer side. The alloy contains a major amount of the Co 5 R intermetallic phase and a second solid CoR phase which is richer in rare earth metal content than the Co 5 R phase. The specific cobalt and rare earth metal content of the alloy is substantially the same as that desired in the sintered product. The alloy, in particulate form, is pressed into compacts and sintered to the desired density. The sintered product is comprised of a major amount of the Co 5 R solid intermetallic phase and up to about 35 percent of the product of the second solid CoR intermetallic phase which is richer in rare earth metal content than the Co 5 R phase

  15. Protection of uranium by electrodeposition of nickel and diffusion

    International Nuclear Information System (INIS)

    Chauvin, G.; Coriou, H.; Hure, J.

    1959-01-01

    This work forms part of the overall scheme for investigating uranium canning for nuclear reactors. It is necessary to: - Protect the fuel (uranium) against corrosion by the cooling medium (heavy water, CO 2 , etc.), in the case of a rupture of the can; - Avoid dangerous U-Al diffusion (when it is question of an aluminium can) by using an intermediate layer of a metal whose rate of diffusion in uranium is very much less than that of aluminium under the same conditions. In the present work based on the use of an intermediate layer of nickel the following points are apparent: 1) After having treated the uranium surface it is possible to electroplate nickel on it in such a way that after annealing without the application of any pressure these deposits give a very good intermetallic U-Ni diffusion. Though this diffusion is inferior to that of the UAl system, it enables the protection to be reinforced and thus the corrosion resistance to be increased. 2) When no other factor varies, the experiments show that the quality of the diffusion zones obtained depends on the nature of the electrolytic nickel bath. 3) The classical nickel baths used previously for this type of work contain 20 to 40 g/l of boric acid acting as an electrolytic buffer. As a result of this, the deposits are highly contaminated by boron (400 to 500 ppm of boron). We shall show that with a bath which does not contain nuclear poisons, a very clean U-Ni diffusion zone can be obtained. 4) After annealing for 100 hours at 700 deg. C, microscopic examination of the diffusion front reveals the existence of five layers under bright field illumination and six Layers in polarised light: at least four of these layers are well crystallised. 5) Important irregularities in the interface between uranium and the first intermetallic compound U 6 Ni seem to be result of barriers to the diffusion caused by certain impurities in the uranium. 6) Of the seven definite compounds which can be formed during the diffusion, that

  16. Magnetic properties of rare-earth intermetallics

    International Nuclear Information System (INIS)

    Kirchmayr, H.

    1978-01-01

    A review is given of the concepts at present used to explain the magnetic properties of rare-earth intermetallics which have been the subject of numerous investigations in recent years. Rare-earth intermetallics with the formula Rsub(a)Bsub(b) are divided according to the magnetic moment of the B atom(s). If there is no magnetic moment present at the B-site, the exchange is only between the magnetic moments at the R-sites, which can only be of indirect character. One possible model is still the RKKY model, although it usually gives in practice only a qualitative description of the magnetic properties. Typical R-B compounds with the B-moment equal to zero are (for instance) the RA1 2 compounds, and related compounds such as the RZn and RCd compounds as well as compounds of the general formula RB 2 (B = Ni, Os, Ir, Pd, Ru or Rh). Of all intermetallics with nonzero B-moment, the R-3d intermetallics are the most important. These intermetallics can be formed with Mn, Fe, Co and Ni. In these systems there exist in principle three interactions, namely between the R-R, R-3d and 3d-3d atoms. The most important is usually the latter interaction. After a short discussion of the crystal structures which occur with R-3d intermetallics, the basic magnetic properties of R-3d intermetallics are presented. These properties are discussed with respect to the formation of a magnetic moment at the 3d site in the framework of present band theories. Special emphasis is given to a discussion of the localized or itinerant character of 3d electrons. (author)

  17. First-principles interatomic potentials for transition-metal aluminides. III. Extension to ternary phase diagrams

    International Nuclear Information System (INIS)

    Widom, Mike; Al-Lehyani, Ibrahim; Moriarty, John A.

    2000-01-01

    Modeling structural and mechanical properties of intermetallic compounds and alloys requires detailed knowledge of their interatomic interactions. The first two papers of this series [Phys. Rev. B 56, 7905 (1997); 58, 8967 (1998)] derived first-principles interatomic potentials for transition-metal (TM) aluminides using generalized pseudopotential theory (GPT). Those papers focused on binary alloys of aluminum with first-row transition metals and assessed the ability of GPT potentials to reproduce and elucidate the alloy phase diagrams of Al-Co and Al-Ni. This paper addresses the phase diagrams of the binary alloy Al-Cu and the ternary systems Al-Co-Cu and Al-Co-Ni, using GPT pair potentials calculated in the limit of vanishing transition-metal concentration. Despite this highly simplifying approximation, we find rough agreement with the known low-temperature phase diagrams, up to 50% total TM concentration provided the Co fraction is below 25%. Full composition-dependent potentials and many-body interactions would be required to correct deficiencies at higher Co concentration. Outside this troublesome region, the experimentally determined stable and metastable phases all lie on or near the convex hull of a scatter plot of energy versus composition. We verify, qualitatively, reported solubility ranges extending binary alloys into the ternary diagram in both Al-Co-Cu and Al-Co-Ni. Finally, we reproduce previously conjectured transition-metal positions in the decagonal quasicrystal phase. (c) 2000 The American Physical Society

  18. A Model for Creep and Creep Damage in the γ-Titanium Aluminide Ti-45Al-2Mn-2Nb.

    Science.gov (United States)

    Harrison, William; Abdallah, Zakaria; Whittaker, Mark

    2014-03-14

    Gamma titanium aluminides (γ-TiAl) display significantly improved high temperature mechanical properties over conventional titanium alloys. Due to their low densities, these alloys are increasingly becoming strong candidates to replace nickel-base superalloys in future gas turbine aeroengine components. To determine the safe operating life of such components, a good understanding of their creep properties is essential. Of particular importance to gas turbine component design is the ability to accurately predict the rate of accumulation of creep strain to ensure that excessive deformation does not occur during the component's service life and to quantify the effects of creep on fatigue life. The theta (θ) projection technique is an illustrative example of a creep curve method which has, in this paper, been utilised to accurately represent the creep behaviour of the γ-TiAl alloy Ti -45Al-2Mn-2Nb. Furthermore, a continuum damage approach based on the θ-projection method has also been used to represent tertiary creep damage and accurately predict creep rupture.

  19. A comparative study on laser processing of commercially available titanium aluminide (TI-48AL-2CR-2NB) and in-situ alloying of titanium aluminide

    CSIR Research Space (South Africa)

    Hoosain, Shaik E

    2017-11-01

    Full Text Available Titanium aluminides (TiAl) are acknowledged as promising high temperature structural materials due to their high melting point, high strength to density, high elastic modulus and high creep strength. Due to their low ductility, it is difficult...

  20. Microstructural and mechanical property characterization of ingot metallurgy ODS iron aluminide

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Howell, C.R. [Oak Ridge National Lab., TN (United States); Hall, F.; Valykeo, J. [Hoskins Mfg. Co., Hamburg, MI (United States)

    1997-12-01

    This paper deals with a novel, lower cost method of producing a oxide dispersion strengthened (ODS) iron-aluminide alloy. A large 250-kg batch of ODS iron-aluminide alloy designated as FAS was produced by Hoskins Manufacturing Company (Hoskins) [Hamburg, Michigan] using the new process. Plate and bar stock of the ODS alloy were the two major products received. Each of the products was characterized for its microstructure, including grain size and uniformity of oxide dispersion. Tensile tests were completed from room temperature to 1100 C. Only 100-h creep tests were completed at 800 and 1000 C. The results of these tests are compared with the commercial ODS alloy designated as MA-956. An assessment of these data is used to develop future plans for additional work and identifying applications.

  1. Processing, microstructure and mechanical properties of nickel particles embedded aluminium matrix composite

    International Nuclear Information System (INIS)

    Yadav, Devinder; Bauri, Ranjit

    2011-01-01

    Research highlights: → Al-Ni particle composite was successfully processed by FSP. → No harmful intermetallics formed. → The composite showed a 3 fold increase in yield strength with high ductility. → FSP also lead to a refined recrystallized grain structure. → A continuous type dynamic recrystallization process seems to be working during FSP. - Abstract: Nickel particles were embedded into an Al matrix by friction stir processing (FSP) to produce metal particle reinforced composite. FSP resulted in uniform dispersion of nickel particles with excellent interfacial bonding with the Al matrix and also lead to significant grain refinement of the matrix. The novelty of the process is that the composite was processed in one step without any pretreatment being given to the constituents and no harmful intermetallic formed. The novel feature of the composite is that it shows a three fold increase in the yield strength while appreciable amount of ductility is retained. The hardness also improved significantly. The fracture surface showed a ductile failure mode and also revealed the superior bonding between the particles and the matrix. Electron backscattered diffraction (EBSD) and transmission electron microscopy analysis revealed a dynamically recrystallized equiaxed microstructure. A gradual increase in misorientation from sub-grain to high-angle boundaries is observed from EBSD analysis pointing towards a continuous type dynamic recrystallization mechanism.

  2. Insoluble Coatings for Stirling Engine Heat Pipe Condenser Surfaces

    Science.gov (United States)

    Dussinger, Peter M.; Lindemuth, James E.

    1997-01-01

    The principal objective of this Phase 2 SBIR program was to develop and demonstrate a practically insoluble coating for nickel-based superalloys for Stirling engine heat pipe applications. Specific technical objectives of the program were: (1) Determine the solubility corrosion rates for Nickel 200, Inconel 718, and Udimet 72OLI in a simulated Stirling engine heat pipe environment, (2) Develop coating processes and techniques for capillary groove and screen wick structures, (3) Evaluate the durability and solubility corrosion rates for capillary groove and screen wick structures coated with an insoluble coating in cylindrical heat pipes operating under Stirling engine conditions, and (4) Design and fabricate a coated full-scale, partial segment of the current Stirling engine heat pipe for the Stirling Space Power Convertor program. The work effort successfully demonstrated a two-step nickel aluminide coating process for groove wick structures and interior wall surfaces in contact with liquid metals; demonstrated a one-step nickel aluminide coating process for nickel screen wick structures; and developed and demonstrated a two-step aluminum-to-nickel aluminide coating process for nickel screen wick structures. In addition, the full-scale, partial segment was fabricated and the interior surfaces and wick structures were coated. The heat pipe was charged with sodium, processed, and scheduled to be life tested for up to ten years as a Phase 3 effort.

  3. Evaluation of the microstructure and microhardness of laser-fabricated titanium aluminate coatings

    CSIR Research Space (South Africa)

    Tlotleng, M

    2016-10-01

    Full Text Available Titanium aluminide intermetallics are very brittle at room temperature, hence they are challenging to fabricate even by conventional manufacturing techniques such as casting and forging. The production of TiAl from elemental powders using industrial...

  4. Surface grinding of intermetallic titanium aluminides

    CERN Document Server

    Gröning, Holger Andreas

    2014-01-01

    A deductive kinematic model of creep-feed and speed-stroke grinding processes is developed to identify possibilities to reduce the energy introduced into the workpiece. By computer tomography analysis and tactile measurements of the grinding wheel the pore volume and the static cutting edge number are determined and included in the model. Based on the kinematic model and the grinding wheel characteristics an analytical evaluation of the specific grinding energy for speed-stroke and creep-feed grinding is carried out. The deducted process design is evaluated in experimental investigations. The

  5. Advances in the Systems and Processes for the Production of Gamma Titanium Aluminide Bars and Powder

    Science.gov (United States)

    Haun, Robert E.

    2017-12-01

    A historical look at the melt processing of gamma titanium aluminides is presented first, followed by recent advances in melting equipment design by Retech to produce 50-mm and 100-mm-diameter ingots up to 1000 mm long. Equipment design for the economical production of gamma titanium aluminide powder is then discussed. The focus in industry has shifted away from basic research to cost-effective production of these titanium alloys for aerospace and automotive engine applications.

  6. Prediction of intermetallic compounds

    International Nuclear Information System (INIS)

    Burkhanov, Gennady S; Kiselyova, N N

    2009-01-01

    The problems of predicting not yet synthesized intermetallic compounds are discussed. It is noted that the use of classical physicochemical analysis in the study of multicomponent metallic systems is faced with the complexity of presenting multidimensional phase diagrams. One way of predicting new intermetallics with specified properties is the use of modern processing technology with application of teaching of image recognition by the computer. The algorithms used most often in these methods are briefly considered and the efficiency of their use for predicting new compounds is demonstrated.

  7. Sintered cobalt-rare earth intermetallic product

    International Nuclear Information System (INIS)

    Benz, M.G.

    1975-01-01

    This patent describes a sintered product having substantially stable permanent magnet properties in air at room temperature. It comprises compacted particulate cobalt--rare earth alloy consisting essentially of a Co 5 R intermetallic phase and a CoR intermetallic phase which is richer in rare earth metal content than the Co 5 R phase, where R is a rare earth metal. The Co 5 R intermetallic phase is present in an amount of at least 65 percent by weight of the sintered product and the CoR intermetallic phase which is richer in rare earth metal content than the Co 5 R phase is present in a positive amount having a value ranging up to about 35 percent by weight of the product. The sintered product has a density of at least 87 percent and has pores which are substantially noninterconnecting and wherein the component grains have an average size less than 30 microns

  8. Polymer quenched prealloyed metal powder

    Science.gov (United States)

    Hajaligol, Mohammad R.; Fleischhauer, Grier; German, Randall M.

    2001-01-01

    A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3 % Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

  9. Creep of Fe3Al-based alloys with vanadium and carbon additions

    Czech Academy of Sciences Publication Activity Database

    Dobeš, Ferdinand; Pešička, J.; Kratochvíl, P.

    2016-01-01

    Roč. 74, JUL (2016), s. 60-64 ISSN 0966-9795 R&D Projects: GA ČR(CZ) GAP108/12/1452 Institutional support: RVO:68081723 Keywords : Intermetallics (aluminides) * Creep * Microstructure Subject RIV: JG - Metallurgy Impact factor: 3.140, year: 2016

  10. Metallurgical and mechanical examinations of steel–copper joints arc welded using bronze and nickel-base superalloy filler materials

    International Nuclear Information System (INIS)

    Velu, M.; Bhat, Sunil

    2013-01-01

    Highlights: ► Optical and scanning electron microscopy show defect free weld interfaces. ► Energy dispersive spectroscopy shows low dilution level of the weld by Fe. ► XRD studies show no brittle intermetallic phases in the weld interfaces. ► Weld interfaces did not fail during tensile, transverse bending and impact tests. ► The joint exhibits superior strength properties than that of bronze filler. - Abstract: The paper presents metallurgical and mechanical examinations of joints between dissimilar metals viz. copper (UNSC11000) and alloy steel (En31) obtained by Shielded Metal Arc Welding (SMAW) using two different filler materials, bronze and nickel-base super alloy. The weld bead of the joint with bronze-filler displayed porosity, while that with nickel-filler did not. In tension tests, the weldments with bronze-filler fractured in the centre of the weld, while those with nickel-filler fractured in the heat affected zone (HAZ) of copper. Since the latter exhibited higher strength than the former, all the major tests were undertaken over the joints with nickel-filler alone. Scanning Electron Microscopy (SEM) coupled with Energy Dispersive Spectroscopy (EDS) indicated corrugated weld interfaces and favorable elemental diffusions across them. X-ray diffraction (XRD) studies around the weld interfaces did not reveal any detrimental intermetallic compounds. Transverse bending tests showed that flexural strengths of the weldments were higher than the tensile strengths. Transverse side bend tests confirmed good ductility of the joints. Shear strength of the weld-interface (Cu–Ni or Ni–steel) was higher than the yield strength of weaker metal. Microhardness and Charpy impact values were measured at all the important zones across the weldment

  11. Preparation of aluminide coatings on the inner surface of tubes by heat treatment of Al coatings electrodeposited from an ionic liquid

    International Nuclear Information System (INIS)

    Xue, Dongpeng; Chen, Yimin; Ling, Guoping; Liu, Kezhao; Chen, Chang’an; Zhang, Guikai

    2015-01-01

    Highlights: • Al coating is prepared on the inner surface of one-meter tube. • Al coating shows good adherence to the substrate. • The thickness of Al coating is uniform along the tube. • Aluminide coating is obtained by heat treating Al coating. • Structure of aluminide coating is regulated by different thickness of Al coating. - Abstract: Aluminide coatings were prepared on the inner surface of 316L stainless steel tubes with size of Ø 12 mm × 1000 mm by heat-treating Al coatings electrodeposited from AlCl 3 -1-ethyl-3-methyl-imidazolium chloride (AlCl 3 –EMIC) ionic liquid at room temperature. Studies on the electrolytic etching pretreatment of stainless tubes before Al coating electrodeposition were carried out. The Al coating showed good adherence to the substrate after electrolytic etching at 10 mA/cm 2 for 10 min. The thickness of Al coatings was uniform along the tube. The structure of prepared aluminide coatings can be regulated by different thickness of Al coating. The outer layer of aluminide coatings was FeAl, Fe 2 Al 5 and FeAl 3 for the samples of 1-μm, 5-μm and 10-μm thick Al coatings, respectively.

  12. In-service testing of Ni{sub 3}Al coupons and trays in carburizing furnaces at Delphi Saginaw. CRADA final report

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Santella, M.L.; Viswanathan, S.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States); Chatterjee, M. [General Motors Corporaion, Saginaw Division (United States)

    1998-08-01

    This Cooperative Research and Development Agreement (CRADA) report deals with the development of nickel aluminide alloy for improved longer life heat-resistant fixture assemblies for batch and continuous pusher carburizing furnaces. The nickel aluminide development was compared in both coupon and component testing with the currently used Fe-Ni-Cr heat-resisting alloy known as HU. The specific goals of the CRADA were: (1) casting process development, (2) characterization and possible modification of the alloy composition to optimize its manufacturing ability and performance under typical furnace operating conditions, and (3) testing and evaluation of specimens and prototype fixtures. In support of the CRADA objectives, coupons of nickel aluminide and the HU alloy were installed in both batch and pusher furnaces. The coupons were taken from two silicon levels and contained welds made with two different filler compositions (IC-221LA and IC-221W). Both nickel-aluminide and HU coupons were removed from the batch and pusher carburizing furnace at time intervals ranging from one month to one year. The exposed coupons were cut and mounted for metallographic, hardness, and microprobe analysis. The results of the microstructural analysis have been transmitted to General Motors Corporation, Saginaw Division (Delphi Saginaw) through reports that were presented at periodic CRADA review meetings. Based on coupon testing and verification of the coupon results with the testing of trays, Delphi Saginaw moved forward with the use of six additional trays in a batch furnace and two assemblies in a pusher furnace. Fifty percent of the trays and fixtures are in the as-cast condition and the remaining trays and fixtures are in the preoxidized condition. The successful operating experience of two assemblies in the pusher furnace for nearly a year formed the basis for a production run of 63 more assemblies. The production run required melting of 94 heats weighing 500 lb. each. Twenty

  13. Method of production multifilamentary intermetallic superconductors

    International Nuclear Information System (INIS)

    Marancik, W.G.; Young, M.S.

    1980-01-01

    A method of making A-15 type intermetallic superconductors is disclosed which features elimination of numerous annealing steps. Nb or V filaments are embedded in Cu matrices; annular layers of Sn or Ga, respectively, separated from each other by Cu layers, provide the other component of the intermetallic superconductors Nb3Sn and V3Ga

  14. Oxide Dispersion Strengthened Iron Aluminide by CVD Coated Powders

    Energy Technology Data Exchange (ETDEWEB)

    Asit Biswas Andrew J. Sherman

    2006-09-25

    This I &I Category2 program developed chemical vapor deposition (CVD) of iron, aluminum and aluminum oxide coated iron powders and the availability of high temperature oxidation, corrosion and erosion resistant coating for future power generation equipment and can be used for retrofitting existing fossil-fired power plant equipment. This coating will provide enhanced life and performance of Coal-Fired Boilers components such as fire side corrosion on the outer diameter (OD) of the water wall and superheater tubing as well as on the inner diameter (ID) and OD of larger diameter headers. The program also developed a manufacturing route for readily available thermal spray powders for iron aluminide coating and fabrication of net shape component by powder metallurgy route using this CVD coated powders. This coating can also be applid on jet engine compressor blade and housing, industrial heat treating furnace fixtures, magnetic electronic parts, heating element, piping and tubing for fossil energy application and automotive application, chemical processing equipment , heat exchanger, and structural member of aircraft. The program also resulted in developing a new fabrication route of thermal spray coating and oxide dispersion strengthened (ODS) iron aluminide composites enabling more precise control over material microstructures.

  15. Thermo-mechanical fatigue behaviour of the near-{gamma}-titanium aluminide alloy TNB-V5 under uniaxial and multiaxial loading

    Energy Technology Data Exchange (ETDEWEB)

    Brookes, Stephen Peter

    2009-12-19

    With increasing environmental awareness and the general need to economise on the use of fossil fuels, there is growing pressure for industry to produce lighter, more efficient, gas turbine engines. One such material that will help to achieve these improvements is the intermetallic gamma titanium aluminide ({gamma}-TiAl) alloy. At only half the density of current nickel-based superalloys its weight saving capability is highly desirable, however, its mechanical properties have not yet been fully explored especially, when it is to be considered for structural components in aeronautical gas turbine engines. Critical components in these engines typically experience large variations in temperatures and multiaxial states of stress under non-isothermal conditions. These stress states are known as tri-axial thermo-mechanical fatigue (TMF). The work presented here investigates the effects these multi-axial stresses, have on a {gamma}-TiAl, (Ti-45Al-5Nb-0.2B-0.2C) alloy under TMF conditions. The uniaxial, torsional and axialtorsional TMF behaviour of this {gamma}-TiAl alloy have been examined at 400 - 800 C with strain amplitudes ranging from 0.15% to 0.7%. The tests were conducted at both thermomechanical in-phase (IP) and out-of-phase (OP). Selected tests additionally contained a 180 seconds hold period. Fatigue lifetimes are strongly influenced by the strain amplitude, a small increase in amplitude reduces the lifetime considerably. The uniaxial IP tests showed significantly longer fatigue lifetimes than of all the tests performed. Torsional loading although have shorter fatigue lifetimes than the uniaxial IP loading they have longer fatigue lifetimes than the uniaxial OP loading. The non-proportional axial-torsional 90 degree OP test is most damaging which resulted in a shorter lifetime than the uniaxial OP test with the same Mises equivalent mechanical strain amplitude. A hold period at maximum temperatures reduced the lifetime for all tests regardless of the temperature

  16. Zirconium intermetallics and hydrogen uptake during corrosion

    International Nuclear Information System (INIS)

    Cox, B.

    1987-04-01

    The routes by which hydrogen can enter zirconium alloys containing second phase particles during corrosion are discussed. Both direct diffusion through the bulk of the oxide film, and migration through second phase particles that intersect the surface are considered. An examination of results for hydrogen uptake by zirconium alloys during the early stages of oxidation, when the oxide film is still coherent, suggests that for Zr, Zr-1%Cu and Zr-1%Fe the hydrogen enters by diffusing through the bulk ZrO 2 film, whereas for the Zircaloys the primary migration route may be through the intermetallics. The steps in the latter process are discussed and the evidence available on the properties of the intermetallics collated. A comparison of these data with results for hydrogen uptake by two series of ternary alloys (Zr-1%Nb - 1%X, Zr-1%Cu - 1%X) suggests that high hydrogen uptakes often correlate with intermetallics with high hydrogen solubilities and vice versa. The properties of Zr(Fe/Cr) 2+x intermetallics are examined in an attempt to understand the behaviour of the Zircaloys, and it is concluded that present data establishing composition and unit cell dimensions for such intermetallic particles are not of sufficient accuracy to permit a correlation

  17. Effects of nickel and cobalt addition on creep strength and microstructure of the precipitation-strengthened 15Cr ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Shibuya, Masachika; Toda, Yoshiaki; Sawada, Kota; Kushima, Hideaki; Kimura, Kazuhiro [National Inst. for Materials Science, Tsukuba, Ibaraki (Japan)

    2010-07-01

    Creep strength of 15Cr ferritic steel with ferrite matrix was increased by precipitation strengthening of intermetallic compounds. It was higher than those of 9-12Cr ferritic steels with a tempered martensitic microstructure strengthened by carbide and carbonitride. Addition of nickel was confirmed to improve Charpy impact toughness of the 15Cr steels, however, creep strength was slightly reduced by the addition of nickel. Microstructure of the 15Cr steel changes from ferrite single phase to dual phases of ferrite and martensite with the addition of nickel which is an austenite stabilizing element. The 15Cr steels investigated in the previous study, contain 3mass% of cobalt which is also an austenite stabilizing element, therefore, the influence of nickel and cobalt combination on mechanical properties and microstructure of the 15Cr-1Mo-6W-V-Nb steel is investigated in this study. Creep strength, Charpy impact toughness and microstructure of the steel were strongly influenced by the composition of nickel and cobalt. Design guideline of the 15Cr steel is discussed with respect to a role of microstructure and combination of nickel and cobalt addition. (orig.)

  18. Persistent local chemical bonds in intermetallic phase formation

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Yanwen [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Bian, Xiufang, E-mail: xfbian@sdu.edu.cn [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Qin, Xubo [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Zhang, Shuo; Huang, Yuying [Shanghai Synchrotron Radiation Facilities, Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201204 (China)

    2014-05-01

    We found a direct evidence for the existence of the local chemical Bi–In bonds in the BiIn{sub 2} melt. These bonds are strong and prevail, dominating the structure evolution of the intermetallic clusters. From the local structure of the melt-quenched BiIn{sub 2} ribbon, the chemical Bi–In bonds strengthen compared with those in the equilibrium solidified alloy. The chemical bonds in BiIn{sub 2} melt retain to solid during a rapid quenching process. The results suggest that the intermetallic clusters in the melt evolve into the as-quenched intermetallic phase, and the intermetallic phase originates from the chemical bonds between unlike atoms in the melt. The chemical bonds preserve the chemical ordered clusters and dominate the clusters evolution.

  19. Precipitation-strengthening effects in iron-aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; McKamey, C.G.; Goodwin, G.M. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    The purpose of this work is to produce precipitation to improve both high-temperature strength and room-temperature ductibility in FeAl-type(B2 phase) iron-aluminides. Previous work has focused on primarily wrought products, but stable precipitates can also refine the grain size and affect the properties of as-cast and/or welded material as well. New work began in FY 1994 on the properties of these weldable, strong FeAl alloys in the as-cast condition. Because the end product of this project is components for industry testing, simpler and better (cheaper, near-net-shape) processing methods must be developed for industrial applications of FeAl alloys.

  20. Intermetallic alloys: Deformation, mechanical and fracture behaviour

    International Nuclear Information System (INIS)

    Dogan, B.

    1988-01-01

    The state of the art in intermetallic alloys development with particular emphasis on deformation, mechanical and fracture behaviour is documented. This review paper is prepared to lay the ground stones for a future work on mechanical property characterization and fracture behaviour of intermetallic alloys at GKSS. (orig.)

  1. Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Tang, H.P., E-mail: thpfys@126.com [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); Yang, G.Y.; Jia, W.P.; He, W.W.; Lu, S.L. [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); Qian, M., E-mail: ma.qian@rmit.edu.au [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); RMIT University, School of Aerospace, Mechanical and Manufacturing Engineering, Centre for Additive Manufacturing, Melbourne, VIC 3001 (Australia)

    2015-06-11

    Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways.

  2. Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

    International Nuclear Information System (INIS)

    Tang, H.P.; Yang, G.Y.; Jia, W.P.; He, W.W.; Lu, S.L.; Qian, M.

    2015-01-01

    Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways

  3. Low-Temperature Synthesis Routes to Intermetallic Superconductors

    Energy Technology Data Exchange (ETDEWEB)

    Schaak, Raymond E

    2008-01-08

    Over the past few years, our group has gained expertise at developing low-temperature solution-based synthetic pathways to complex nanoscale solids, with particular emphasis on nanocrystalline intermetallic compounds. Our synthetic capabilities are providing tools to reproducibly generate intermetallic nanostructures with simultaneous control over crystal structure, composition, and morphology. This DOE-funded project aims to expand these capabilities to intermetallic superconductors. This could represent an important addition to the tools that are available for the synthesis and processing of intermetallic superconductors, which traditionally utilize high-temperature, high-pressure, thin film, or gas-phase vacuum deposition methods. Our current knowledge of intermetallic superconductors suggests that significant enhancements could result from the inherent benefits of low-temperature solution synthesis, e.g. metastable phase formation, control over nanoscale morphology to facilitate size-dependent property studies, robust and inexpensive processability, low-temperature annealing and consolidation, and impurity incorporation (for doping, stoichiometry control, flux pinning, and improving the critical fields). Our focus is on understanding the superconducting properties as a function of synthetic route, crystal structure, crystallite size, and morphology, and developing the synthetic tools necessary to accomplish this. This research program can currently be divided into two classes of superconducting materials: intermetallics (transition metal/post transition metal) and metal carbides/borides. Both involve the development and exploitation of low-temperature synthesis routes followed by detailed characterization of structures and properties, with the goal of understanding how the synthetic pathways influence key superconducting properties of selected target materials. Because of the low-temperature methods used to synthesize them and the nanocrystalline morphologies

  4. Microstructure and tribological properties of Ti–Cu intermetallic compound coating

    International Nuclear Information System (INIS)

    Guo, Chun; Zhou, Jiansong; Yu, Youjun; Wang, Lingqian; Zhou, Huidi; Chen, Jianmin

    2012-01-01

    Highlights: ► Ti–Cu coating has been synthesized on pure Ti substrate by laser cladding. ► Microstructure and tribological properties of Ti–Cu coating were analyzed. ► The prepared Ti–Cu intermetallic compound coating has excellent wear resistance. -- Abstract: Ti–Cu intermetallic compound coating has been in situ synthesized successfully on pure Ti substrate by laser cladding using copper powder as the precursor. It has been found that the prepared coating mainly contains of TiCu, TiCu 3 , Ti 3 Cu, and Ti phases. The transmission electron microscopy results conform further the existence of Ti–Cu intermetallic compound in the fabricated coating. Tribological properties of the prepared Ti–Cu intermetallic compound coating were systematically evaluated. It was found that normal loads and sliding speeds have a strong influence on the friction coefficient and wear rate of Ti–Cu intermetallic compound coating. Namely, the friction coefficient of the Ti–Cu intermetallic compound coating decreased with increasing normal load and sliding speed. The wear rate of the Ti–Cu intermetallic compound coating decreased rapidly with increasing sliding speed, while the wear rate increased as the normal load increased.

  5. Two phase titanium aluminide alloy

    Science.gov (United States)

    Deevi, Seetharama C.; Liu, C. T.

    2001-01-01

    A two-phase titanic aluminide alloy having a lamellar microstructure with little intercolony structures. The alloy can include fine particles such as boride particles at colony boundaries and/or grain boundary equiaxed structures. The alloy can include alloying additions such as .ltoreq.10 at % W, Nb and/or Mo. The alloy can be free of Cr, V, Mn, Cu and/or Ni and can include, in atomic %, 45 to 55% Ti, 40 to 50% Al, 1 to 5% Nb, 0.3 to 2% W, up to 1% Mo and 0.1 to 0.3% B. In weight %, the alloy can include 57 to 60% Ti, 30 to 32% Al, 4 to 9% Nb, up to 2% Mo, 2 to 8% W and 0.02 to 0.08% B.

  6. Plasma electrolytic oxidation of Titanium Aluminides

    International Nuclear Information System (INIS)

    Morgenstern, R; Sieber, M; Lampke, T; Grund, T; Wielage, B

    2016-01-01

    Due to their outstanding specific mechanical and high-temperature properties, titanium aluminides exhibit a high potential for lightweight components exposed to high temperatures. However, their application is limited through their low wear resistance and the increasing high-temperature oxidation starting from about 750 °C. By the use of oxide ceramic coatings, these constraints can be set aside and the possible applications of titanium aluminides can be extended. The plasma electrolytic oxidation (PEO) represents a process for the generation of oxide ceramic conversion coatings with high thickness. The current work aims at the clarification of different electrolyte components’ influences on the oxide layer evolution on alloy TNM-B1 (Ti43.5Al4Nb1Mo0.1B) and the creation of compact and wear resistant coatings. Model experiments were applied using a ramp-wise increase of the anodic potential in order to show the influence of electrolyte components on the discharge initiation and the early stage of the oxide layer growth. The production of PEO layers with technically relevant thicknesses close to 100 μm was conducted in alkaline electrolytes with varying amounts of Na 2 SiO 3 ·5H 2 O and K 4 P 2 O 7 under symmetrically pulsed current conditions. Coating properties were evaluated with regard to morphology, chemical composition, hardness and wear resistance. The addition of phosphates and silicates leads to an increasing substrate passivation and the growth of compact oxide layers with higher thicknesses. Optimal electrolyte compositions for maximum coating hardness and thickness were identified by statistical analysis. Under these conditions, a homogeneous inner layer with low porosity can be achieved. The frictional wear behavior of the compact coating layer is superior to a hard anodized layer on aluminum. (paper)

  7. Mechanical properties of aluminium matrix composites reinforced with intermetallics

    International Nuclear Information System (INIS)

    Torres, B.; Garcia-Escorial, A.; Ibanez, J.; Lieblich, M.

    2001-01-01

    In this work 2124 aluminium matrix composites reinforced with Ni 3 Al, NiAl, MoSi 2 and Cr 3 Si intermetallic powder particles have been investigated. For comparison purposes, un reinforced 2124 and reinforced with SiC have also been studied. In all cases, the same powder metallurgy route was used, i. e. the 2124 alloy was obtained by rapid solidification and the intermetallic particles by self-propagating high-temperature synthesis (SHS). The matrix and the intermetallics were mechanically blended, cold compacted and finally hot extruded. Tensile tests were carried out in T1 and T4 treatments. Results indicate that mechanical properties depend strongly on the tendency to form new phases at the matrix-intermetallic interface during processing and/or further thermal treatments. The materials which present better properties are those that present less reaction between matrix and intermetallic reinforcement, i. e. MoSi 2 and SiC reinforced composites. (Author) 9 refs

  8. A Stochastic Reliability Model for Application in a Multidisciplinary Optimization of a Low Pressure Turbine Blade Made of Titanium Aluminide

    Directory of Open Access Journals (Sweden)

    Christian Dresbach

    Full Text Available Abstract Currently, there are a lot of research activities dealing with gamma titanium aluminide (γ-TiAl alloys as new materials for low pressure turbine (LPT blades. Even though the scatter in mechanical properties of such intermetallic alloys is more distinctive as in conventional metallic alloys, stochastic investigations on γ -TiAl alloys are very rare. For this reason, we analyzed the scatter in static and dynamic mechanical properties of the cast alloy Ti-48Al-2Cr-2Nb. It was found that this alloy shows a size effect in strength which is less pronounced than the size effect of brittle materials. A weakest-link approach is enhanced for describing a scalable size effect under multiaxial stress states and implemented in a post processing tool for reliability analysis of real components. The presented approach is a first applicable reliability model for semi-brittle materials. The developed reliability tool was integrated into a multidisciplinary optimization of the geometry of a LPT blade. Some processes of the optimization were distributed in a wide area network, so that specialized tools for each discipline could be employed. The optimization results show that it is possible to increase the aerodynamic efficiency and the structural mechanics reliability at the same time, while ensuring the blade can be manufactured in an investment casting process.

  9. Microstructural Study on Oxidation Resistance of Nonmodified and Platinum Modified Aluminide Coating

    Science.gov (United States)

    Zagula-Yavorska, Maryana; Sieniawski, Jan

    2014-03-01

    Platinum electroplating layers (3 and 7 μm thick) were deposited on the surface of the Inconel 713 LC, CMSX 4, and Inconel 625 Ni-base superalloys. Diffusion treatment at 1050°C for 2 h under argon atmosphere was performed after electroplating. Diffusion treated samples were aluminized according to the low activity CVD process at 1050°C for 8 h. The nonmodified aluminide coatings consist of NiAl phase. Platinum modification let to obtain the (Ni,Pt)Al phase in coatings. The coated samples were subjected to cyclic oxidation testing at 1100°C. It was discovered that increase of the platinum electroplating thickness from 3 to 7 μm provides the improvement of oxidation resistance of aluminide coatings. Increase of the platinum thickness causes decreases in weight change and decreases in parabolic constant during oxidation. The platinum provides the pure Al2O3 oxide formation, slow growth oxide layer, and delay the oxide spalling during heating-cooling thermal cycles.

  10. Rare earth intermetallic compounds produced by a reduction-diffusion process

    International Nuclear Information System (INIS)

    Cech, R.E.

    1975-01-01

    A reduction-diffusion process is given for producing novel rare earth intermetallic compounds, such as cobalt--rare earth intermetallic compounds, especially compounds useful in preparing permanent magnets. A particulate mixture of rare earth metal halide, cobalt and calcium hydride is heated to effect reduction of the rare earth metal halide and to diffuse the resulting rare earth metal into the cobalt to form the intermetallic compound

  11. Nickel extraction from nickel matte

    Science.gov (United States)

    Subagja, R.

    2018-01-01

    In present work, the results of research activities to make nickel metal from nickel matte are presented. The research activities were covering a) nickel matte characterization using Inductively Couple plasma (ICP), Electron Probe Micro Analyzer (EPMA) and X-Ray Diffraction (XRD), b) nickel matte dissolution process to dissolve nickel from nickel matte into the spent electrolyte solutions that contains hydrochloric acid, c) purification of nickel chloride leach solution by copper cementation process to remove copper using nickel matte, selective precipitation process to remove iron, solvent extraction using Tri normal octyl amine to separate cobalt from nickel chloride solutions and d) Nickel electro winning process to precipitate nickel into the cathode surface from purified nickel chloride solution by using direct current. The research activities created 99, 72 % pure nickel metal as the final product of the process.

  12. Effects of high temperature surface oxides on room temperature aqueous corrosion and environmental embrittlement of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Buchanan, R.A.; Perrin, R.L.

    1996-09-01

    Studies were conducted to determine the effects of high-temperature surface oxides, produced during thermomechanical processing, heat treatment (750 {degrees}C in air, one hour) or simulated in-service-type oxidation (1000{degrees}C in air, 24 hours) on the room-temperature aqueous-corrosion and environmental-embrittlement characteristics of iron aluminides. Materials evaluated included the Fe{sub 3}Al-based iron aluminides, FA-84, FA-129, FAL and FAL-Mo, a FeAl-based iron aluminide, FA-385, and a disordered low-aluminum Fe-Al alloy, FAPY. Tests were performed in a mild acid-chloride solution to simulate aggressive atmospheric corrosion. Cyclic-anodic-polarization tests were employed to evaluate resistances to localized aqueous corrosion. The high-temperature oxide surfaces consistently produced detrimental results relative to mechanically or chemically cleaned surfaces. Specifically, the pitting corrosion resistances were much lower for the as-processed and 750{degrees} C surfaces, relative to the cleaned surfaces, for FA-84, FA-129, FAL-Mo, FA-385 and FAPY. Furthermore, the pitting corrosion resistances were much lower for the 1000{degrees}C surfaces, relative to cleaned surfaces, for FA-129, FAL and FAL-Mo.

  13. Microstructure and tribological properties of TiAg intermetallic compound coating

    International Nuclear Information System (INIS)

    Guo Chun; Chen Jianmin; Zhou Jiansong; Zhao Jierong; Wang Linqian; Yu Youjun; Zhou Huidi

    2011-01-01

    TiAg intermetallic compound coating has been in situ synthesized successfully on pure Ti substrate by laser cladding using Ag powder as the precursor. It has been found that the prepared coating mainly comprised TiAg and Ti phases. The high resolution transmission electron microscopy results further conform the existence of TiAg intermetallic compound in the prepared coating. The magnified high resolution transmission electron microscopy images shown that the laser cladding coating contains TiAg nanocrystalline with the size of about 4 nm. Tribological properties of the prepared TiAg intermetallic compound coating were systematically evaluated. It was found that the friction coefficient and wear rate was closely related to the normal load and sliding speed, i.e., the friction coefficient of the prepared TiAg intermetallic compound coating decreased with increasing normal load and sliding speed. The wear rate of the TiAg intermetallic compound coating decreased rapidly with increasing sliding speed, while the wear rate increased as the normal load increased.

  14. Microstructure and tribological properties of TiAg intermetallic compound coating

    Energy Technology Data Exchange (ETDEWEB)

    Guo Chun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate University of Chinese Academy of Sciences, Beijing 100039 (China); Chen Jianmin, E-mail: chenjm@lzb.ac.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhou Jiansong [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhao Jierong; Wang Linqian; Yu Youjun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate University of Chinese Academy of Sciences, Beijing 100039 (China); Zhou Huidi [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)

    2011-10-01

    TiAg intermetallic compound coating has been in situ synthesized successfully on pure Ti substrate by laser cladding using Ag powder as the precursor. It has been found that the prepared coating mainly comprised TiAg and Ti phases. The high resolution transmission electron microscopy results further conform the existence of TiAg intermetallic compound in the prepared coating. The magnified high resolution transmission electron microscopy images shown that the laser cladding coating contains TiAg nanocrystalline with the size of about 4 nm. Tribological properties of the prepared TiAg intermetallic compound coating were systematically evaluated. It was found that the friction coefficient and wear rate was closely related to the normal load and sliding speed, i.e., the friction coefficient of the prepared TiAg intermetallic compound coating decreased with increasing normal load and sliding speed. The wear rate of the TiAg intermetallic compound coating decreased rapidly with increasing sliding speed, while the wear rate increased as the normal load increased.

  15. Titanium Aluminide Casting Technology Development

    Science.gov (United States)

    Bünck, Matthias; Stoyanov, Todor; Schievenbusch, Jan; Michels, Heiner; Gußfeld, Alexander

    2017-12-01

    Titanium aluminide alloys have been successfully introduced into civil aircraft engine technology in recent years, and a significant order volume increase is expected in the near future. Due to its beneficial buy-to-fly ratio, investment casting bears the highest potential for cost reduction of all competing production technologies for TiAl-LPTB. However, highest mechanical properties can be achieved by TiAl forging. In view of this, Access e.V. has developed technologies for the production of TiAl investment cast parts and TiAl die cast billets for forging purposes. While these parts meet the highest requirements, establishing series production and further optimizing resource and economic efficiency are present challenges. In order to meet these goals, Access has recently been certified according to aircraft standards, aiming at qualifying parts for production on technology readiness level 6. The present work gives an overview of the phases of development and certification.

  16. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    International Nuclear Information System (INIS)

    ME Petrichek

    2005-01-01

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  17. Phase transformations in nickel-aluminum alloys during ion beam mixing

    International Nuclear Information System (INIS)

    Eridon, J.; Rehn, L.; Was, G.

    1986-01-01

    The effect of ion beam mixing of nickel-aluminum alloys with 500 keV krypton ions has been investigated over a range of temperature, composition, ion dose, and post-irradiation thermal treatments. Samples were formed by alternate evaporation of layers of aluminum and nickel. A portion of these samples was subsequently annealed to form intermetallic compounds. Irradiations were performed at both room temperature and 80 0 K using the 2MV ion accelerator at Argonne National Laboratory. Phase transformations were observed during both in situ irradiations in the High Voltage Electron Microscope (HVEM) at Argonne, and also in subsequent analysis of an array of irradiated samples. Electron diffraction indicates the presence of metastable crystalline structures not present in the conventional nickel-aluminum phase diagram. Transformations occur at doses as low as 5 x 10 14 cm -2 and continue to develop as the irradiation progresses up to 2 x 10 16 cm -2 . Layer mixing is followed through Rutherford Backscattering analysis. Samples are also checked with x-rays and Electron Energy Loss Spectroscopy (EELS). A thermodynamic argument is presented to explain the phase transformations in terms of movements on a free energy diagram. This analysis explains the interesting paradox concerning the radiation hardness of the NiAl phase and the amorphous structure of mixed Ni-50% Al layers

  18. Effect of Nb on phase transformations and microstructure in high Nb titanium aluminides

    International Nuclear Information System (INIS)

    Bean, Glenn E.; Kesler, Michael S.; Manuel, Michele V.

    2014-01-01

    Highlights: • Thermodynamically-guided design of heat treatment schedules. • Linking chemistry and heat treatment to phase morphology. • Strong dependence of phase transformation behavior on Nb concentration. - Abstract: Titanium aluminides are of interest due to their high specific strength and performance up to 750 °C. Research into high-Nb γ-TiAl based titanium aluminides has shown promising improvements in performance by introduction of the σ-Nb 2 Al phase. However, one current challenge is improving mechanical properties at room and elevated temperatures in order to enable their further implementation. These properties are closely tied with microstructural refinement, and thus phase evolution and microstructural development is the focus of this work. Phase transformation temperatures and stability ranges were determined experimentally through DSC analysis of arc melted alloys, then compared with predictions based upon computational models, and investigated through heat treatment of experimental alloys to develop an ultrafine γ + σ microstructure

  19. Effect of Nb on phase transformations and microstructure in high Nb titanium aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Bean, Glenn E.; Kesler, Michael S.; Manuel, Michele V., E-mail: mmanuel@mse.ufl.edu

    2014-11-15

    Highlights: • Thermodynamically-guided design of heat treatment schedules. • Linking chemistry and heat treatment to phase morphology. • Strong dependence of phase transformation behavior on Nb concentration. - Abstract: Titanium aluminides are of interest due to their high specific strength and performance up to 750 °C. Research into high-Nb γ-TiAl based titanium aluminides has shown promising improvements in performance by introduction of the σ-Nb{sub 2}Al phase. However, one current challenge is improving mechanical properties at room and elevated temperatures in order to enable their further implementation. These properties are closely tied with microstructural refinement, and thus phase evolution and microstructural development is the focus of this work. Phase transformation temperatures and stability ranges were determined experimentally through DSC analysis of arc melted alloys, then compared with predictions based upon computational models, and investigated through heat treatment of experimental alloys to develop an ultrafine γ + σ microstructure.

  20. Aluminide protective coatings on high–temperature creep resistant cast steel

    OpenAIRE

    J. Kubicki; A. Kochmańska

    2009-01-01

    This paper presents the results of research on aluminide protective coatings manufactured on high–temperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, especially at high carburizing potential atmosphere. Coatings were obtained on cast steel type G–XNiCrSi36–18 with the following methods: pack cementation, paste method, cast method and slurry cementation. The phase composition, thickness and morphology of coatings were...

  1. High-velocity-oxidation performance of metal-chromium-aluminum (MCrAl), cermet, and modified aluminide coatings on IN-100 and type VIA alloys at 1093 C

    Science.gov (United States)

    Deadmore, D. L.

    1974-01-01

    Cermet, MCrAl, and modified aluminide types of coatings applied to IN-100 and NASA-TRW-VIA alloy specimens were cyclically oxidation tested in a high velocity (Mach 1) gas flame at 1093 C. Several coating compositions of each type were evaluated for oxidation resistance. The modified aluminide coating, Pt-Al, applied to alloy 6A proved to be the best, providing oxidation protection to approximately 750 hours based on weight change measurements. The second best, a CoCrAlY coating applied to 6A, provided protection to 450 hours. The third best was a cermet + aluminide coating on 6A with a protection time to 385 hours.

  2. Optimization of laboratory hot rolling of brittle Fe-40at.%Al-Zr-B aluminide

    Czech Academy of Sciences Publication Activity Database

    Schindler, I.; Hadasik, E.; Kopeček, Jaromír; Kawulok, P.; Fabík, R.; Opěla, P.; Rusz, S.; Kawulok, R.; Jabłońska, M.

    2015-01-01

    Roč. 60, č. 3 (2015), s. 1693-1701 ISSN 1733-3490 R&D Projects: GA ČR(CZ) GAP107/10/0438 Institutional support: RVO:68378271 Keywords : iron aluminides * EBSD * textures * modelling Subject RIV: JG - Metallurgy Impact factor: 1.090, year: 2014

  3. Three-dimensional nanometer scale analyses of precipitate structures and local compositions in titanium aluminide engineering alloys

    Science.gov (United States)

    Gerstl, Stephan S. A.

    Titanium aluminide (TiAl) alloys are among the fastest developing class of materials for use in high temperature structural applications. Their low density and high strength make them excellent candidates for both engine and airframe applications. Creep properties of TiAl alloys, however, have been a limiting factor in applying the material to a larger commercial market. In this research, nanometer scale compositional and structural analyses of several TiAl alloys, ranging from model Ti-Al-C ternary alloys to putative commercial alloys with 10 components are investigated utilizing three dimensional atom probe (3DAP) and transmission electron microscopies. Nanometer sized borides, silicides, and carbide precipitates are involved in strengthening TiAl alloys, however, chemical partitioning measurements reveal oxygen concentrations up to 14 at. % within the precipitate phases, resulting in the realization of oxycarbide formation contributing to the precipitation strengthening of TiAl alloys. The local compositions of lamellar microstructures and a variety of precipitates in the TiAl system, including boride, silicide, binary carbides, and intermetallic carbides are investigated. Chemical partitioning of the microalloying elements between the alpha2/gamma lamellar phases, and the precipitate/gamma-matrix phases are determined. Both W and Hf have been shown to exhibit a near interfacial excess of 0.26 and 0.35 atoms nm-2 respectively within ca. 7 nm of lamellar interfaces in a complex TiAl alloy. In the case of needle-shaped perovskite Ti3AlC carbide precipitates, periodic domain boundaries are observed 5.3+/-0.8 nm apart along their growth axis parallel to the TiAl[001] crystallographic direction with concomitant composition variations after 24 hrs. at 800°C.

  4. Phase transformations in intermetallic phases in zirconium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Filippov, V. P., E-mail: vpfilippov@mephi.ru [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation); Kirichenko, V. G. [Kharkiv National Karazin University (Ukraine); Salomasov, V. A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute) (Russian Federation); Khasanov, A. M. [University of North Carolina – Asheville, Chemistry Department (United States)

    2017-11-15

    Phase change was analyzed in intermetallic compounds of zirconium alloys (Zr – 1.03 at.% Fe; Zr – 0.51 at.% Fe; Zr – 0.51 at.% Fe – M(M = Nb, Sn). Mössbauer spectroscopy on {sup 57}Fe nuclei in backscattering geometry with the registration of the internal conversion electrons and XRD were used. Four types of iron bearing intermetallic compounds with Nb were detected. A relationship was found between the growth process of intermetallic inclusions and segregation of these phases. The growth kinetics of inclusions possibly is not controlled by bulk diffusion, and a lower value of the iron atom’s activation energy of migration can be attributed to the existence of enhanced diffusion paths and interface boundaries.

  5. Ultrathin copper aluminum and nickel aluminide protective oxidation studied with an x-ray photoelectron spectrometer

    Science.gov (United States)

    Moore, J. F.; McCann, M. P.; Pellin, M. J.; Zinovev, A.; Hryn, J. N.

    2003-09-01

    Oxidation in a regime where diffusion is rapid and pressures are low is addressed. Kinetic effects under these conditions are minimized and a protective oxide film of near-equilibrium composition that is a few nanometers thick may form. Ultrathin oxides have great potential for addressing the corrosion resistance of metals, since they do not always suffer stress-induced cracking upon thermal cycling, and can be reformed under high temperature, oxidizing environments. Ultrathin oxide films are also preferable to those on a thick oxide scale for electrochemical applications due to their electrical properties. To study the growth of these oxide films, we have developed a high signal x-ray photoelectron spectrometer. The instrument can measure the near-surface composition during growth under oxygen partial pressures of up to 10-5 mbar and surface temperatures up to 1300 K. Under these conditions, films grow to a level of 3 nm in 1 h. Experiments with Cu-Al alloys show rapid segregation of Al upon oxygen exposure at 875 K, whereas exposures at lower temperatures result in a mixed oxide. With a Ni-Al intermetallic, higher temperatures were needed to preferentially segregate Al. Thermal cycling followed by exposure to chlorine in the same instrument is used as a measure of the degree of corrosion resistance of the oxides in question.

  6. Microstructures and superplasticity in near-gamma titanium aluminide alloys

    International Nuclear Information System (INIS)

    Bampton, C.C.; Martin, P.L.

    1993-01-01

    Microstructure control by thermomechanical processing in near-gamma titanium aluminide alloys has recently progressed to a point where the authors are able to reliably produce a wide range of microstructures in a single alloy. The authors are now studying the basic superplastic deformation microstructures. Correlations are made between microstructural details and flow stress, strain hardening, strain-rate hardening, necking, cavitation and failure. Special emphasis is given to the cavitation behavior since this phenomenon may constitute a major limitation to the useful application of superplastic forming for gamma TiAl structures

  7. Development of high toughness, high strength aluminide-bonded carbide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  8. Structural formation of aluminide phases on titanium alloy during annealing

    International Nuclear Information System (INIS)

    Mamaeva, A.A.; Romankov, S.E.; Sagdoldina, Zh.

    2006-01-01

    Full text: The aluminum layer on the surface of titanium alloy has been formed by thermal deposition. The structural formation of aluminide phases on the surface has been studied. The sequence of structural transformations at the Ti/Al interface is limited by the reaction temperature and time. The sequence of aluminide phase formation is occurred in compliance with Ti-Al equilibrium phase diagram. At the initial stages at the Ti/Al interface the Al3Ti alloy starts forming as a result of interdiffusion, and gradually the whole aluminum films is spent on the formation of this layer. The Al3Ti layer decomposes with the increase of temperature (>600C). At 800C the two-phase (Ti3Al+TiAl) layer is formed on the titanium surface. The TiAl compound is unstable and later on with the increase of the exposure time at 800C gradually transforms into the Ti3Al. The chain of these successive transformations leads to the formation of the continuous homogeneous layer consisting of the Ti3Al compound on the surface. At temperatures exceeding the allotropic transformation temperature (>900C) the Ti3Al compound starts decomposing. All structural changes taking place at the Ti/Al interface are accompanied by considerable changes in micro hardness. The structure of initial substrate influences on kinetics of phase transformation and microstructure development. (author)

  9. Protective coatings for high temperature alloys state of technology

    International Nuclear Information System (INIS)

    Goward, G.W.

    1976-01-01

    Coatings used on nickel- and cobalt-base superalloy blades and vanes in gas turbine engines typify the state of coating technology for high temperature alloys. Coatings formed by interdiffusion of aluminum with the alloys to form layers consisting mainly of intermetallic compounds, such as NiAl and CoAl, were the first systems used for protection of gas turbine airfoils. The protectivity of these systems is derived from the formation of protective alumina scales. In a general way, coating degradation occurs by cyclic oxidation, molten salt hot corrosion and, at higher temperatures, interdiffusion with the substrate. Thermal fatigue properties are governed by the brittle-ductile transition behavior of the intermetallic compounds NiAl and CoAl. Both positive and negative effects occur, depending on the shapes of thermal strain-temperature curves for particular applications. Significant increases in hot corrosion and oxidation resistance have been obtained by the incorporation of noble metals, such as platinum, in aluminide coatings. The so-called MCrAlY overlay coatings, based on nickel, cobalt, iron and combinations thereof with chromium, aluminum and yttrium can be formulated over a wide range of compositions nominally independent of those of substrate alloys. Improved oxidation resistance and, in part, hot corrosion resistance is derived from yttrium which enhances protective oxide adherence. Mechanical properties, principally ductility, and therefore thermal fatigue resistance, can be adjusted to the requirements of specific applications. Incremental improvements in performance of the MCrAlY coatings are expected as research programs define degradation mechanisms in greater detail and more complex compositions are devised. More basic evaluations of mixed metal-ceramic insulative coatings have been initiated to determine if these systems are capable of effecting further increases in airfoil durability

  10. Laves intermetallics in stainless steel-zirconium alloys

    International Nuclear Information System (INIS)

    Abraham, D.P.; McDeavitt, S.M.; Richardson, J.W. Jr.

    1997-01-01

    Laves intermetallics have a significant effect on properties of metal waste forms being developed at Argonne National Laboratory. These waste forms are stainless steel-zirconium alloys that will contain radioactive metal isotopes isolated from spent nuclear fuel by electrometallurgical treatment. The baseline waste form composition for stainless steel-clad fuels is stainless steel-15 wt.% zirconium (SS-15Zr). This article presents results of neutron diffraction measurements, heat-treatment studies and mechanical testing on SS-15Zr alloys. The Laves intermetallics in these alloys, labeled Zr(Fe,Cr,Ni) 2+x , have both C36 and C15 crystal structures. A fraction of these intermetallics transform into (Fe,Cr,Ni) 23 Zr 6 during high-temperature annealing; the authors have proposed a mechanism for this transformation. The SS-15Zr alloys show virtually no elongation in uniaxial tension, but exhibit good strength and ductility in compression tests. This article also presents neutron diffraction and microstructural data for a stainless steel-42 wt.% zirconium (SS-42Zr) alloy

  11. Titanium Aluminide Scramjet Inlet Flap Subelement Benchmark Tested

    Science.gov (United States)

    Krause, David L.; Draper, Susan L.

    2005-01-01

    A subelement-level ultimate strength test was completed successfully at the NASA Glenn Research Center (http://www.nasa.gov/glenn/) on a large gamma titanium aluminide (TiAl) inlet flap demonstration piece. The test subjected the part to prototypical stress conditions by using unique fixtures that allowed both loading and support points to be located remote to the part itself (see the photograph). The resulting configuration produced shear, moment, and the consequent stress topology proportional to the design point. The test was conducted at room temperature, a harsh condition for the material because of reduced available ductility. Still, the peak experimental load-carrying capability exceeded original predictions.

  12. Mechanisms of defect complex formation and environmental-assisted fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.; Muratov, L.S.; Kang, B.S.J.; Li, K.Z. [West Virginia Univ., Morgantown, WV (United States)

    1997-12-01

    Iron aluminide has excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperature with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides is being undertaken. The modeling and the experimental work will connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component at this point is on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}A{ell} and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}A{ell}. These calculations include lattice relaxation effects which are quite large. This has significant implications for vacancy clustering effects with consequences to be explored for hydrogen diffusion. The experimental work at this stage has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior. For this reason, comparative crack growth tests of FA-186, FA-187, and FA-189 iron aluminides (all with basic composition of Fe-28A{ell}-5Cr, at % with micro-alloying additives of Zr, C or B) under, air, oxygen, or water environment have been performed. These tests showed that the alloys are susceptible to room temperature hydrogen embrittlement in both B2 and DO{sub 3} conditions. Test results indicated that FA-187, and FA-189 are intrinsically more brittle than FA-186.

  13. Relationship of interaction of titanium aluminides with alloying elements as a basis for design of high-temperature alloys and composites

    International Nuclear Information System (INIS)

    Povarova, K.B.; Bannykh, O.A.; Antonova, A.V.

    2002-01-01

    One analyzed the available ternary phase diagrams of Ti-Al-AE where AE - alloying metal or metalloid. Nature of interaction of titanium aluminides, in particular, α 2 -Ti 3 Al, γ-TiAl and TiAl 3 with alloying elements (AE) in the uninvestigated systems was hypothesized with regard to the available binary and ternary phase diagrams and data on electron structure of AE. One determined that structure of Ti-Al-AE ternary phase diagrams, namely, position of domains of γ-TiAl and α 2 -Ti 3 Al base solid solutions, nature of substitution for AE positions in Ti or Al sublattices and position of (α 2 +γ)/γ domain boundary were governed by likeness or difference of electron structure of AE and of the substituted metal (Ti or Al) in titanium aluminide lattice and by value of dimension factor (difference of atomic radii of Al and Ti or Al). One analyzed promises offered by application of solid solution alloying and microalloying of aluminides by I-VIII group metals of the Periodic System [ru

  14. Structure Formation Mechanisms during Solid Ti with Molten Al Interaction

    International Nuclear Information System (INIS)

    Gurevich, L; Pronichev, D; Trunov, M

    2016-01-01

    The study discuses advantages and disadvantages of previously proposed mechanisms of the formation of structure between solid Ti and molten Al and presents a new mechanism based on the reviewed and experimental data. The previously proposed mechanisms were classified into three groups: mechanisms of precipitation, mechanisms of destruction and mechanisms of chemical interaction between intermetallics and melt. The reviewed mechanisms did not explain the formation of heterogeneous interlayer with globular aluminide particles and thin layers of pure Al, while the present study reveals variation in the solid Ti/molten Al reaction kinetics during various phases of laminated metal-intermetallic composite formation. The proposed mechanism considers formed during composite fabrication thin oxide interlayers between Ti and Al evolution and its impact on the intermetallic compound formation and explains the initial slow rate of intermetallic interlayer formation and its subsequent acceleration when the oxide foils are ruptured. (paper)

  15. Urine nickel concentrations in nickel-exposed workers.

    Science.gov (United States)

    Bernacki, E J; Parsons, G E; Roy, B R; Mikac-Devic, M; Kennedy, C D; Sunderman, F W

    1978-01-01

    Electrothermal atomic absorption spectrometry was employed for analyses of nickel concentrations in urine samples from nickel-exposed workers in 10 occupational groups and from non-exposed workers in two control groups. Mean concentrations of nickel in urine were greatest in workers who were exposed to inhalation of aerosols of soluble nickel salts (e.g., workers in nickel plating operations and in an electrolytic nickel refinery). Less marked increases in urine nickel concentrations were found in groups of metal sprayers, nickel battery workers, bench mechanics and are welders. No significant increases in mean concentrations of nickel were found in urine samples from workers who performed grinding, buffing and polishing of nickel-containing alloys or workers in a coal gasification plant who employed Raney nickel as a hydrogenation catalyst. Measurements of nickel concentrations in urine are more sensitive and practical than measurements of serum nickel concentrations for evaluation of nickel exposures in industrial workers.

  16. Ni-Al Alloys as Alternative EUV Mask Absorber

    Directory of Open Access Journals (Sweden)

    Vu Luong

    2018-03-01

    Full Text Available Extreme ultraviolet (EUV lithography is being industrialized as the next candidate printing technique for high-volume manufacturing of scaled down integrated circuits. At mask level, the combination of EUV light at oblique incidence, absorber thickness, and non-uniform mirror reflectance through incidence angle, creates photomask-induced imaging aberrations, known as mask 3D (M3D effects. A possible mitigation for the M3D effects in the EUV binary intensity mask (BIM, is to use mask absorber materials with high extinction coefficient κ and refractive coefficient n close to unity. We propose nickel aluminide alloys as a candidate BIM absorber material, and characterize them versus a set of specifications that a novel EUV mask absorber must meet. The nickel aluminide samples have reduced crystallinity as compared to metallic nickel, and form a passivating surface oxide layer in neutral solutions. Composition and density profile are investigated to estimate the optical constants, which are then validated with EUV reflectometry. An oxidation-induced Al L2 absorption edge shift is observed, which significantly impacts the value of n at 13.5 nm wavelength and moves it closer to unity. The measured optical constants are incorporated in an accurate mask model for rigorous simulations. The M3D imaging impact of the nickel aluminide alloy mask absorbers, which predict significant M3D reduction in comparison to reference absorber materials. In this paper, we present an extensive experimental methodology flow to evaluate candidate mask absorber materials.

  17. Diffusion mechanisms in intermetallic compounds

    Energy Technology Data Exchange (ETDEWEB)

    Larikov, L N [ANU, Inst. Metallofiziki, Kiev (Ukraine)

    1992-08-01

    Recent research aimed at the identification of the principal mechanisms of diffusion in intermetallics is reviewed. In particular, attention is given to the effect of the type of interatomic bond on the contribution of different mechanisms to diffusion in ordered metallic compounds. Results of an analysis of experimental determinations of diffusion coefficients D(A) and D(B) in binary intermetallics (CuZn, Cu3Sn, AuCd, AgZn, AgMg, InSb, GaSb, AlSb, Fe3Al, FeAl, FeAl3, Ni3Al, Ni3Nb, FeSn, FeSn2, Ni3Sn2, Ni3Sn4, Co3Sn2, CoSn, CoSn2, and CoGa) are presented, and it is shown that the D(A)/D(B) ratio differs substantially for different diffusion mechanisms. 60 refs.

  18. Growth of intermetallics between Sn/Ni/Cu, Sn/Ag/Cu and Sn/Cu layered structures

    International Nuclear Information System (INIS)

    Horváth, Barbara; Illés, Balázs; Shinohara, Tadashi

    2014-01-01

    Intermetallic growth mechanisms and rates are investigated in Sn/Ni/Cu, Sn/Ag/Cu and Sn/Cu layer systems. An 8–10 μm thick Sn surface finish layer was electroplated onto a Cu substrate with a 1.5–2 μm thick Ni or Ag barrier layer. In order to induce intermetallic layer growth, the samples were aged in elevated temperatures: 50 °C and 125 °C. Intermetallic layer growth was checked by focused ion beam–scanning ion microscope. The microstructures and chemical compositions of the intermetallic layers were observed with a transmission electron microscope. It has been found that Ni barrier layers can effectively block the development of Cu 6 Sn 5 intermetallics. The intermetallic growth characteristics in the Sn/Cu and Sn/Ni/Cu systems are very similar. The intermetallic layer grows towards the Sn layer and forms a discrete layer. Differences were observed only in the growth gradients and surface roughness of the intermetallic layer which may explain the different tin whiskering properties. It was observed that the intermetallic layer growth mechanisms are completely different in the Ag barrier layers compared to the Ni layers. In the case of Sn/Ag/Cu systems, the Sn and Cu diffused through the Ag layer, formed Cu 6 Sn 5 intermetallics mainly at the Sn/Ag interface and consumed the Ag barrier layer. - Highlights: • Intermetallic growth was characterised in Sn/Ni/Cu, Sn/Ag/Cu and Sn/Cu layer systems. • Intermetallic growth rates and roughness are similar in the Sn/Cu and Sn/Ni/Cu systems. • Sn/Ni/Cu system contains the following intermetallic layer structure Sn–Ni3Sn4–Ni3Sn2–Ni3Sn–Ni. • In the case of Sn/Ag/Cu systems the Sn and Cu diffusion consumes the Ag barrier layer. • When Cu reaches the Sn/Ag interface a large amount of Cu 6 Sn 5 forms above the Ag layer

  19. Does airborne nickel exposure induce nickel sensitization?

    Science.gov (United States)

    Mann, Eugen; Ranft, Ulrich; Eberwein, Georg; Gladtke, Dieter; Sugiri, Dorothee; Behrendt, Heidrun; Ring, Johannes; Schäfer, Torsten; Begerow, Jutta; Wittsiepe, Jürgen; Krämer, Ursula; Wilhelm, Michael

    2010-06-01

    Nickel is one of the most prevalent causes of contact allergy in the general population. This study focuses on human exposure to airborne nickel and its potential to induce allergic sensitization. The study group consisted of 309 children at school-starter age living in the West of Germany in the vicinity of two industrial sources and in a rural town without nearby point sources of nickel. An exposure assessment of nickel in ambient air was available for children in the Ruhr district using routinely monitored ambient air quality data and dispersion modelling. Internal nickel exposure was assessed by nickel concentrations in morning urine samples of the children. The observed nickel sensitization prevalence rates varied between 12.6% and 30.7%. Statistically significant associations were showed between exposure to nickel in ambient air and urinary nickel concentration as well as between urinary nickel concentration and nickel sensitization. Furthermore, an elevated prevalence of nickel sensitization was associated with exposure to increased nickel concentrations in ambient air. The observed associations support the assumption that inhaled nickel in ambient air might be a risk factor for nickel sensitization; further studies in larger collectives are necessary.

  20. Microstructure and tribological properties of TiCu2Al intermetallic compound coating

    International Nuclear Information System (INIS)

    Guo Chun; Zhou Jiansong; Zhao Jierong; Wang Linqian; Yu Youjun; Chen Jianmin; Zhou Huidi

    2011-01-01

    TiCu 2 Al ternary intermetallic compound coating has been in situ synthesized successfully on pure Ti substrate by laser cladding. Tribological properties of the prepared TiCu 2 Al intermetallic compound coating were systematically evaluated. It was found that the friction coefficient and wear rate was closely related to the normal load and sliding speed, i.e., the friction coefficient of the prepared TiCu 2 Al intermetallic compound coating decreased with increasing normal load and sliding speed. The wear rate of the TiCu 2 Al intermetallic compound coating decreased rapidly with increasing sliding speed, while the wear rate first increased and then decreased at normal load from 5 to 15 N.

  1. Electroless nickel plating on abs plastics from nickel chloride and nickel sulfate baths

    International Nuclear Information System (INIS)

    Inam-ul-haque; Ahmad, S.; Khan, A.

    2005-01-01

    Aqueous acid nickel chloride and alkaline nickel sulphate bath were studied for electroless nickel planting on acrylonitrile-butadiene-styrene (ABS) plastic. Before electroless nickel plating, specimens were etched, sensitized and activated. Effects of sodium hypophosphite and sodium citrate concentration on the electroless nickel plating thickness were discussed. Aqueous acid nickel chloride bath comprising, nickel chloride 10 g/L, sodium hypophosphite 40 g/L, sodium citrate 40g/L at pH 5.5, temperature 85 deg. C and density of 1 Be/ for thirty minutes gave best coating thickness in micrometer. It was found that acid nickel chloride bath had a greater stability, wide operating range and better coating thickness results than alkaline nickel sulphate bath. Acid nickel chloride bath gave better coating thickness than alkaline nickel sulfate bath

  2. Management of the acceptance process of RTR aluminide type spent fuel

    International Nuclear Information System (INIS)

    Auziere, P.; Thomasson, J.

    2002-01-01

    A wide range of Research Test Reactor aluminide type spent fuel is already received for treatment conditioning at the La Hague reprocessing complex. Such a diversity calls for an utmost attention to be paid to all safety-related systems and technical aspects, to all regulatory and administrative constraints. Despite of such multiple data inputs and rigid constraints, a close cooperation between the Research Reactor operator and COGEMA enables to reach adequate and cost effective solutions also relevant to spent fuel having had an uneven history. The acceptance process is primarily based on the client descriptive data and status declaration issued by the Research Reactor (RR) operator under QA. This acceptance process is a key step, to be keenly scheduled as it is directly interactive with the RR evacuation plans and the La Hague industrial plant program. It is also governed by the reviews conducted by the French Safety Authority and generally translated into operational authorisations. Concerned by maintaining high safety standards, reliable and proven operational levels of its nuclear services performed in the La Hague facilities COGEMA includes, all through this acceptance process, the operating, regulatory and administrative requirements. This paper sets forth an overview of the approach implemented in the COGEMA organisation for the management of the acceptance process of RTR aluminide type spent fuel. (author)

  3. Evaluation of the intrinsic and extrinsic fracture behavior of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.; Kang, B.S. [West Virginia Univ., Morgantown, WV (United States)

    1998-07-27

    Iron aluminides have excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperatures with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides has been undertaken. The modeling and the experimental work connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component has been on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}Al and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}Al. These calculations include lattice relaxation effects which are quite large for one of the two types of iron sites. This has significant implications for vacancy clustering effects with consequences for hydrogen diffusion. Indeed, the ab-initio-based estimate of the divacancy binding energy indicates a likely tendency toward such clustering for iron vacancies on the sites with large lattice relaxation. The experimental work has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior.

  4. Effect of grit blasting on the thermal cycling behavior of diffusion aluminide/YSZ TBCs

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Zhenhua, E-mail: zhxuciac@163.com; Huang, Guanghong; He, Limin; Mu, Rende; Wang, Kai; Dai, Jianwei

    2014-02-15

    Highlights: • TBCs including of CVD NiAl bond coat and EB-PVD YSZ ceramic coating with and without grit blasting process. • Grain boundary ridges are the sites for spallation damage initiation in aluminide/YSZ TBCs. • Ridges are removed, and no cavity formation and this damage initiation mode are suppressed. • Damage initiation and progression occurs at the bond coat to TGO interface leading to a buckling failure behavior. -- Abstract: Thermal barrier coating system (TBCs) including of chemical vapor deposited NiAl bond coat and electron beam physical vapor deposited Y{sub 2}O{sub 3}–stabilized-ZrO{sub 2} (YSZ) ceramic coating with and without grit blasting process were investigated. The phase structures, surface and cross-sectional morphologies, cyclic oxidation behaviors of these coatings were studied in detail. Grain boundary ridges form on the surface of aluminide bond coat prior to the deposition of the ceramic coating by EB-PVD, which are shown to be the sites for spallation damage initiation in aluminide/YSZ TBCs. When these ridges are removed, there is no cavity formation and this damage initiation mode is suppressed. Damage initiation and progression occurs at the bond coat to TGO interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface with additional cycling. From the result of thermal cycling, an averaged four folds lifetime improvement can be achieved with samples after grit blasting of bond coat surface as compared with those samples existence in ridges on the bond coats’ surface.

  5. Effect of Hf Additions to Pt Aluminide Bond Coats on EB-PVD TBC Life

    Science.gov (United States)

    Nesbitt, James; Nagaraj, Ben; Williams, Jeffrey

    2000-01-01

    Small Hf additions were incorporated into a Pt aluminide coating during chemical vapor deposition (CVD) on single crystal RENE N5 substrates. Standard yttria-stabilized zirconia top coats were subsequently deposited onto the coated substrates by electron beam-physical vapor deposition (EB-PVD). The coated substrates underwent accelerated thermal cycle testing in a furnace at a temperature in excess of 1121 C (2050 F) (45 minute hot exposure, 15 minute cool to approximately 121 C (250 F)) until the thermal barrier coating (TBC) failed by spallation. Incorporating Hf in the bond coat increased the TBC life by slightly more than three times that of a baseline coating without added Hf. Scanning electron microscopy of the spalled surfaces indicated that the presence of the Hf increased the adherence of the thermally grown alumina to the Pt aluminide bond coat. The presence of oxide pegs growing into the coating from the thermally grown alumina may also partially account for the improved TBC life by creating a near-surface layer with a graded coefficient of thermal expansion.

  6. In-Pile Experiment of a New Hafnium Aluminide Composite Material to Enable Fast Neutron Testing in the Advanced Test Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Donna Post Guillen; Douglas L. Porter; James R. Parry; Heng Ban

    2010-06-01

    A new hafnium aluminide composite material is being developed as a key component in a Boosted Fast Flux Loop (BFFL) system designed to provide fast neutron flux test capability in the Advanced Test Reactor. An absorber block comprised of hafnium aluminide (Al3Hf) particles (~23% by volume) dispersed in an aluminum matrix can absorb thermal neutrons and transfer heat from the experiment to pressurized water cooling channels. However, the thermophysical properties, such as thermal conductivity, of this material and the effect of irradiation are not known. This paper describes the design of an in-pile experiment to obtain such data to enable design and optimization of the BFFL neutron filter.

  7. Nickel Dermatitis - Nickel Excretion

    DEFF Research Database (Denmark)

    Menné, T.; Thorboe, A.

    1976-01-01

    Nickel excretion in urine in four females -sensitive to nickel with an intermittent dyshidrotic eruption was measured with flameless atomic absorption. Excretion of nickel was found to be increased in association with outbreaks of vesicles. The results support the idea that the chronic condition ...

  8. In Situ Characterization Techniques Based on Synchrotron Radiation and Neutrons Applied for the Development of an Engineering Intermetallic Titanium Aluminide Alloy

    Directory of Open Access Journals (Sweden)

    Petra Erdely

    2016-01-01

    Full Text Available Challenging issues concerning energy efficiency and environmental politics require novel approaches to materials design. A recent example with regard to structural materials is the emergence of lightweight intermetallic TiAl alloys. Their excellent high-temperature mechanical properties, low density and high stiffness constitute a profile perfectly suitable for their application as advanced aero-engine turbine blades or as turbocharger turbine wheels in next-generation automotive engines. As the properties of TiAl alloys during processing as well as during service are dependent on the phases occurring, detailed knowledge of their volume fractions and distribution within the microstructure is of paramount importance. Furthermore, the behavior of the individual phases during hot deformation and subsequent heat treatments is of interest to define reliable and cost-effective industrial production processes. In situ high-energy X-ray diffraction methods allow tracing the evolution of phase fractions over a large temperature range. Neutron diffraction unveils information on order-disorder transformations in TiAl alloys. Small-angle scattering experiments offer insights into the materials’ precipitation behavior. This review attempts to shine a light on selected in situ diffraction and scattering techniques and the ways in which they promoted the development of an advanced engineering TiAl alloy.

  9. Morphology of intermetallic phases in Al-Si cast alloys and their fracture behaviour

    Directory of Open Access Journals (Sweden)

    Lenka Hurtalová

    2015-03-01

    Full Text Available Applications of Al-Si cast alloys in recent years have increased especially in the automotive industry (dynamic exposed cast, en-gine parts, cylinder heads, pistons and so on. Controlling the microstructure of secondary aluminium cast alloys is very important, because these alloys contain more additional elements that form various intermetallic phases in the structure. Therefore, the contribution is dealing with the valuation type of intermetallic phases and their identification with using optical and scanning microscopy. Some of the intermetallic phases could be identified on the basis of morphology but some of them must be identified according EDX analysis. The properties of alu-minium alloy are affected by morphology of intermetallic phases and therefore it is necessary to study morphology and its fracture behav-iour. The present work shows morphology and typical fracture behaviour as the most common intermetallic phases forming in Al-Si alloys.

  10. Improvement of the galvanized coating quality of high strength dual phase steels by pre-electroplating nickel layer

    Energy Technology Data Exchange (ETDEWEB)

    Zhong, N. [Institute of Marine Materials Science and Engineering, Shanghai Maritime University, Shanghai 200135 (China); Zhang, K. [Institute of Concrete Pumps Machinery R and D, Sany Heavy Industry Co., Ltd. 410100 (China); Li, J. [Baoshan Iron and Steel Co., Ltd, Shanghai 201900 (China); Hu, W.B. [State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2011-03-15

    Galvanized dual phase steel sheets are used extensively in the industrial applications because of their excellent mechanical properties and superior corrosion resistance, but the segregation of alloying elements and the formation of oxides on the steel surface often have a deleterious effect on coating adhesion during the galvanizing process. In order to improve the coating quality, a nickel layer was pre-electroplated on the steel substrate before galvanizing and it's found that there is an improvement in the coating quality. The coating microstructures were investigated by scanning electron microscopy together with energy dispersive X-ray spectroscope, glow discharge optical emission spectroscope and X-ray diffractions. The experimental results show that the compact Ni{sub 3}Zn{sub 22} intermetallic layer formed at the zinc/nickel interface during the galvanizing process, prohibiting the nucleation and the growth of the {zeta}-Zn phase layer and resulting in the improvement of the zinc coating adhesion. (Copyright copyright 2011 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. The intermetallic ThRh5: microstructure and enthalpy increments

    International Nuclear Information System (INIS)

    Banerjee, Aparna; Joshi, A.R.; Kaity, Santu; Mishra, R.; Roy, S.B.

    2013-01-01

    Actinide intermetallics are one of the most interesting and important series of compounds. Thermochemistry of these compounds play significant role in understand the nature of bonding in alloys and nuclear fuel performance. In the present paper we report synthesis and characterization of thorium based intermetallic compound ThRh 5 (s) by SEM/EDX technique. The mechanical properties and enthalpy increment as a function of temperature of the alloy has been measured. (author)

  12. Structural evolution of Fe-50 at.% Al powders during mechanical alloying and subsequent annealing processes

    International Nuclear Information System (INIS)

    Haghighi, Sh. Ehtemam; Janghorban, K.; Izadi, S.

    2010-01-01

    Iron aluminides, despite having desirable properties like excellent corrosion resistance, present low room-temperature ductility and low strength at high temperatures. Mechanical alloying as a capable process to synthesize nanocrystalline materials is under consideration to modify these drawbacks. In this study, the microstructure of iron aluminide powders synthesized by mechanical alloying and subsequent annealing was investigated. Elemental Fe and Al powders with the same atomic percent were milled in a planetary ball mill for 15 min to 100 h. The powder milled for 80 h was annealed at temperatures of 300, 500 and 700 o C for 1 h. The alloyed powders were disordered Fe(Al) solid solutions which were transformed to FeAl intermetallic after annealing. The effect of the milling time and annealing treatment on structural parameters, such as crystallite size, lattice parameter and lattice strain was evaluated by X-ray diffraction. Typically, these values were 15 nm, 2.92 A and 3.1% for the disordered Fe(Al) solid solution milled for 80 h and were 38.5 nm, 2.896 A and 1.2% for the FeAl intermetallic annealed at 700 o C, respectively.

  13. Intermetallics structures, properties, and statistics

    CERN Document Server

    Steurer, Walter

    2016-01-01

    The focus of this book is clearly on the statistics, topology, and geometry of crystal structures and crystal structure types. This allows one to uncover important structural relationships and to illustrate the relative simplicity of most of the general structural building principles. It also allows one to show that a large variety of actual structures can be related to a rather small number of aristotypes. It is important that this book is readable and beneficial in the one way or another for everyone interested in intermetallic phases, from graduate students to experts in solid-state chemistry/physics/materials science. For that purpose it avoids using an enigmatic abstract terminology for the classification of structures. The focus on the statistical analysis of structures and structure types should be seen as an attempt to draw the background of the big picture of intermetallics, and to point to the white spots in it, which could be worthwhile exploring. This book was not planned as a textbook; rather, it...

  14. Cerium intermetallics CeTX. Review III

    Energy Technology Data Exchange (ETDEWEB)

    Poettgen, Rainer; Janka, Oliver [Muenster Univ. (Germany). Inst. fuer Anorganische und Analytische Chemie; Chevalier, Bernard [Bordeaux Univ., Pessac (France). Inst. de Chimie de la Matiere Condensee de Bordeaux

    2016-05-01

    The structure-property relationships of CeTX intermetallics with structures other than the ZrNiAl and TiNiSi type are systematically reviewed. These CeTX phases form with electron-poor and electron-rich transition metals (T) and X = Mg, Zn, Cd, Hg, Al, Ga, In, Tl, Si, Ge, Sn, Pb, P, As, Sb, and Bi. The review focusses on the crystal chemistry, the chemical bonding peculiarities, and the magnetic and transport properties. Furthermore {sup 119}Sn Moessbauer spectroscopic data, high-pressure studies, hydrogenation reactions and the formation of solid solutions are reviewed. This paper is the third of a series of four reviews on equiatomic intermetallic cerium compound [Part I: R. Poettgen, B. Chevalier, Z. Naturforsch. 2015, 70b, 289; Part II: R. Poettgen, B. Chevalier, Z. Naturforsch. 2015, 70b, 695].

  15. Microstructure and tribological properties of TiCu{sub 2}Al intermetallic compound coating

    Energy Technology Data Exchange (ETDEWEB)

    Guo Chun, E-mail: guochun@licp.cas.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate University of Chinese Academy of Sciences, Beijing 100039 (China); Zhou Jiansong [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhao Jierong; Wang Linqian; Yu Youjun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate University of Chinese Academy of Sciences, Beijing 100039 (China); Chen Jianmin; Zhou Huidi [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)

    2011-04-15

    TiCu{sub 2}Al ternary intermetallic compound coating has been in situ synthesized successfully on pure Ti substrate by laser cladding. Tribological properties of the prepared TiCu{sub 2}Al intermetallic compound coating were systematically evaluated. It was found that the friction coefficient and wear rate was closely related to the normal load and sliding speed, i.e., the friction coefficient of the prepared TiCu{sub 2}Al intermetallic compound coating decreased with increasing normal load and sliding speed. The wear rate of the TiCu{sub 2}Al intermetallic compound coating decreased rapidly with increasing sliding speed, while the wear rate first increased and then decreased at normal load from 5 to 15 N.

  16. Production of nanograined intermetallics using high-pressure torsion

    Energy Technology Data Exchange (ETDEWEB)

    Alhamidi, Ali; Edalati, Kaveh; Horita, Zenji, E-mail: horita@zaiko.kyushu-u.ac.jp [Department of Materials Science and Engineering, Faculty of Engineering, Kyushu University, Fukuoka (Japan)

    2013-11-01

    Formation of intermetallics is generally feasible at high temperatures when the lattice diffusion is fast enough to form the ordered phases. This study shows that nanograined intermetallics are formed at a low temperature as 573 K in Al- 25 mol% Ni, Al- 50 mol.% Ni and Al- 50 mol% Ti powder mixtures through powder consolidation using high-pressure torsion (HPT). For the three compositions, the hardness gradually increases with straining but saturates to the levels as high as 550-920 Hv. In addition to the high hardness, the TiAl material exhibits high yield strength as {approx}3 GPa with good ductility as {approx}23%, when they are examined by micropillar compression tests. X-ray diffraction analysis and high-resolution transmission electron microscopy reveal that the significant increase in hardness and strength is due to the formation of nanograined intermetallics such as Al{sub 3}Ni, Al{sub 3}Ni{sub 2}, TiAl{sub 3}, TiAl{sub 2} and TiAl with average grain sizes of 20-40 nm (author)

  17. Studies about interaction of hydrogen isotopes with metals and intermetallic compounds

    International Nuclear Information System (INIS)

    Vasut, F.; Anisoara, P.; Zamfirache, M.

    2003-01-01

    Hydrogen is a non-toxic but highly inflammable gas. Compared to other inflammable gases, its range of inflammability in air is much broader (4-74.5%) but it also vaporizes much more easily. Handling of hydrogen in form of hydrides enhances safety. The interaction of hydrogen with metals and intermetallic compounds is a major field within physical chemistry. Using hydride-forming metals and intermetallic compounds, for example, recovery, purification and storage of heavy isotopes in tritium containing system can solve many problems arising in the nuclear-fuel cycle. The paper presents the thermodynamics and the kinetics between hydrogen and metal or intermetallic compounds. (author)

  18. Investigation of hydrogen evolution activity for the nickel, nickel-molybdenum nickel-graphite composite and nickel-reduced graphene oxide composite coatings

    International Nuclear Information System (INIS)

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang

    2016-01-01

    Graphical abstract: - Highlights: • Improved HER efficiency of Ni-Mo coatings was attributed to ‘cauliflower’ like microstructure. • RGO in nickel-RGO composite coating promoted refined grain and facilitated HER. • Synergistic effect between nickel and RGO facilitated HER due to large specific surface of RGO. - Abstract: The nickel, nickel-molybdenum alloy, nickel-graphite and nickel-reduced graphene oxide composite coatings were obtained by the electrodeposition technique from a nickel sulfate bath. Nanocrystalline molybdenum, graphite and reduced graphene oxide in nickel coatings promoted hydrogen evolution reaction in 0.5 M H_2SO_4 solution at room temperature. However, the nickel-reduced graphene oxide composite coating exhibited the highest electrocatalytic activity for the hydrogen evolution reaction in 0.5 M H_2SO_4 solution at room temperature. A large number of gaps between ‘cauliflower’ like grains could decrease effective area for hydrogen evolution reaction in slight amorphous nickel-molybdenum alloy. The synergistic effect between nickel and reduced graphene oxide promoted hydrogen evolution, moreover, refined grain in nickel-reduced graphene oxide composite coating and large specific surface of reduced graphene oxide also facilitated hydrogen evolution reaction.

  19. Investigation of hydrogen evolution activity for the nickel, nickel-molybdenum nickel-graphite composite and nickel-reduced graphene oxide composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Jinlong, Lv, E-mail: ljlbuaa@126.com [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China); Tongxiang, Liang; Chen, Wang [Beijing Key Laboratory of Fine Ceramics, Institute of Nuclear and New Energy Technology, Tsinghua University, Zhongguancun Street, Haidian District, Beijing 100084 (China); State Key Lab of New Ceramic and Fine Processing, Tsinghua University, Beijing 100084 (China)

    2016-03-15

    Graphical abstract: - Highlights: • Improved HER efficiency of Ni-Mo coatings was attributed to ‘cauliflower’ like microstructure. • RGO in nickel-RGO composite coating promoted refined grain and facilitated HER. • Synergistic effect between nickel and RGO facilitated HER due to large specific surface of RGO. - Abstract: The nickel, nickel-molybdenum alloy, nickel-graphite and nickel-reduced graphene oxide composite coatings were obtained by the electrodeposition technique from a nickel sulfate bath. Nanocrystalline molybdenum, graphite and reduced graphene oxide in nickel coatings promoted hydrogen evolution reaction in 0.5 M H{sub 2}SO{sub 4} solution at room temperature. However, the nickel-reduced graphene oxide composite coating exhibited the highest electrocatalytic activity for the hydrogen evolution reaction in 0.5 M H{sub 2}SO{sub 4} solution at room temperature. A large number of gaps between ‘cauliflower’ like grains could decrease effective area for hydrogen evolution reaction in slight amorphous nickel-molybdenum alloy. The synergistic effect between nickel and reduced graphene oxide promoted hydrogen evolution, moreover, refined grain in nickel-reduced graphene oxide composite coating and large specific surface of reduced graphene oxide also facilitated hydrogen evolution reaction.

  20. Multi-component intermetallic electrodes for lithium batteries

    Science.gov (United States)

    Thackeray, Michael M; Trahey, Lynn; Vaughey, John T

    2015-03-10

    Multi-component intermetallic negative electrodes prepared by electrochemical deposition for non-aqueous lithium cells and batteries are disclosed. More specifically, the invention relates to composite intermetallic electrodes comprising two or more compounds containing metallic or metaloid elements, at least one element of which can react with lithium to form binary, ternary, quaternary or higher order compounds, these compounds being in combination with one or more other metals that are essentially inactive toward lithium and act predominantly, but not necessarily exclusively, to the electronic conductivity of, and as current collection agent for, the electrode. The invention relates more specifically to negative electrode materials that provide an operating potential between 0.05 and 2.0 V vs. metallic lithium.

  1. Hydrogen permeation rate reduction by post-oxidation of aluminide coatings on DIN 1.4914 martensitic steel (MANET)

    International Nuclear Information System (INIS)

    Perujo, A.; Sample, T.

    1996-01-01

    In a previous work, it has been shown that lower aluminium content aluminide, having the same permeation rate reduction as the higher aluminium content, exhibited a lower hardness and greater ductility and therefore greater crack resistance than the higher aluminium content. In this work we combine this characteristic with a post-oxidation to obtain a further deuterium permeation reduction. The post-oxidation was performed in air at 1023 K for 15 h and at 1223 K for 10 h and 1 h. The maximum deuterium permeation rate reduction obtained is very moderate (maximum of a factor 500 for 1 h at 1223 K) as compared to that of the non-oxidised aluminide specimen (two orders of magnitude) and is constant in the temperature range studied (573-800 K). This method has the technological appeal of using air rather than the controlled environment used by other authors. (orig.)

  2. Electrochemical properties of the passive film on bulk Zr–Fe–Cr intermetallic fabricated by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Yakui [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Ling, Yunhan, E-mail: yhling@mail.tsinghua.edu.cn [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Lai, Wensheng [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Xing, Shupei; Ma, Wen [School of Materials Science and Engineering, Inner Mongolia University of Technology, Huhhot 010051 (China)

    2016-12-01

    Highlights: • SPS was employed to prepare Zr-based intermetallics which were commonly existed in zircaloy. • Zr-based intermetallics act as cathode when they embedded in zirconium matrix. • The passive films on surface of intermetallics behaved as n-type semiconductors. • Carrier concentration of Zr(Fe{sub 3}Cr){sub 2} was much lower than that of other intermetallics. - Abstract: Although Zr-based second phase particles (SPPs) are important factors influencing corrosion resistance of zircaloy cladding materials, the corrosion behavior of SPPs has not been investigated by means of electrochemical method so far. In order to clarify the role of SPPs commonly existed in zircaloy, bulk Zr-based intermetallics were firstly fabricated by spark plasma sintering (SPS) at temperatures 1373 K and an applied pressure of 60 MPa in this work. Both the natural passive film on surface and oxidation behavior of intermetallic has been investigated in this work. X-ray diffraction (XRD) pattern showed that as-prepared intermetallic of crystal structure belongs to Laves phase with AB{sub 2} type. Electrochemical measurement of passive film on surface of bulk Zr-based intermetallic exhibited significant difference with that of zirconium. Potentiodynamic measurements results revealed that intermetallic exhibited higher corrosion potential and lower corrosion current density than that of pure zirconium, implying that Zr-based second phase will act as cathode when they are included in zirconium matrix. Meanwhile, significant improvement of Zr–Fe–Cr intermetallic on the water chemistry corrosion resistance was demonstrated comparing with Zr–Fe and Zr–Cr binary intermetallics.

  3. Crystal field in rare-earth metals and intermetallic compounds

    International Nuclear Information System (INIS)

    Ray, D.K.

    1978-01-01

    Reasons for the success of the crystal-field model for the rare-earth metals and intermetallic compounds are discussed. A review of some of the available experimental results is made with emphasis on cubic intermetallic compounds. Various sources of the origin of the crystal field in these metals are discussed in the background of the recent APW picture of the conduction electrons. The importance of the non-spherical part of the muffin-tin potential on the single-ion anisotropy is stressed. (author)

  4. Effects of iron on intermetallic compound formation in scandium modified Al–Si–Mg Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Patakham, Ussadawut [National Metal and Materials Technology Center, National Science and Technology Development Agency, 114 Thailand Science Park, Klong Nueng, Klong Luang, Pathumthani 12120 (Thailand); Limmaneevichitr, Chaowalit, E-mail: chaowalit.lim@mail.kmutt.ac.th [Production Engineering Department, Faculty of Engineering, King Mongkut’s University of Technology Thonburi, 126 Pracha-Utid Rd., Bangmod, Tungkhru, Bangkok 10140 (Thailand)

    2014-12-15

    Highlights: • Iron reduces the modification effects of scandium in Al–Si–Mg alloys. • Morphologies of Sc-rich intermetallic phases vary with Fe and Sc contents and the cooling rates. • Sc neutralizes effects of Fe by changing Fe-rich intermetallic phases from platelets to more cubic. - Abstract: In general, iron has a strong tendency to dissolve in molten aluminum. Iron has very low solid solubility in aluminum–silicon casting alloys, so it will form intermetallic compounds that cause detrimental effects on mechanical properties. In this work, the effects of iron on intermetallic compound formations in scandium modified Al–Si–Mg alloys were studied. There were two levels of iron addition (0.2 and 0.4 wt.%) and two levels of scandium addition (0.2 and 0.4 wt.%). We found that the effects of scandium modification decreased with increasing iron addition. The morphologies of the complex intermetallic compounds were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and electron backscatter diffraction (EBSD) techniques. It was found that scandium changes the morphology of Fe-rich intermetallic compounds from β-phase (plate-like) to α-phase, which reduces the harmful effects of β-phase.

  5. Atomic interaction of the MEAM type for the study of intermetallics in the Al–U alloy

    International Nuclear Information System (INIS)

    Pascuet, M.I.; Fernández, J.R.

    2015-01-01

    Interaction for both pure Al and Al–U alloys of the MEAM type are developed. The obtained Al interatomic potential assures its compatibility with the details of the framework presently adopted. The Al–U interaction fits various properties of the Al_2U, Al_3U and Al_4U intermetallics. The potential verifies the stability of the intermetallic structures in a temperature range compatible with that observed in the phase diagram, and also takes into account the greater stability of these structures relative to others that are competitive in energy. The intermetallics are characterized by calculating elastic and thermal properties and point defect parameters. Molecular dynamics simulations show a growth of the Al_3U intermetallic in the Al/U interface in agreement with experimental evidence. - Highlights: • Potential parameters for Al and Al–U systems are obtained. • Intermetallics are characterized by calculating elastic and thermal properties. • Point defect diffusivities are calculated for the three intermetallics. • Growth of the Al_3U intermetallic is shown to occur in the Al/U interface as in the real alloy.

  6. Preparation of Ti3Al intermetallic compound by spark plasma sintering

    Science.gov (United States)

    Ito, Tsutomu; Fukui, Takahiro

    2018-04-01

    Sintered compacts of single phase Ti3Al intermetallic compound, which have excellent potential as refractory materials, were prepared by spark plasma sintering (SPS). A raw powder of Ti3Al intermetallic compound with an average powder diameter of 176 ± 56 μm was used in this study; this large powder diameter is disadvantageous for sintering because of the small surface area. The samples were prepared at sintering temperatures (Ts) of 1088, 1203, and 1323 K, sintering stresses (σs) of 16, 32, and 48 MPa, and a sintering time (ts) of 10 min. The calculated relative densities based on the apparent density of Ti3Al provided by the supplier were approximately 100% under all sintering conditions. From the experimental results, it was evident that SPS is an effective technique for dense sintering of Ti3Al intermetallic compounds in a short time interval. In this report, the sintering characteristics of Ti3Al intermetallic compacts are briefly discussed and compared with those of pure titanium compacts.

  7. Development of Ion-Plasma Coatings for Protecting Intermetallic Refractory Alloys VKNA-1V and VKNA-25 in the Temperature Range of 1200 - 1250°C

    Science.gov (United States)

    Budinovskii, S. A.; Matveev, P. V.; Smirnov, A. A.

    2017-05-01

    Multilayer heat-resistant ion-plasma coatings for protecting the parts of the hot duct of gas-turbine engines produced from refractory nickel alloys based on VKNA intermetallics from high-temperature oxidation are considered. Coatings of the Ni - Cr - Al (Ta, Re, Hf, Y) + Al - Ni - Y systems are tested for high-temperature strength at 1200 and 1250°C. Metallographic and microscopic x-ray spectrum analyses of the structure and composition of the coatings in the initial condition and after the testing are performed. The effect of protective coatings of the Ni - Cr - Al - Hf + Al - Ni - Y systems on the long-term strength of alloys VKNA-1V and VKNA-25 at 1200°C is studied.

  8. Intermetallic semiconducting films

    CERN Document Server

    Wieder, H H

    1970-01-01

    Intermetallic Semiconducting Films introduces the physics and technology of AшВv compound films. This material is a type of a polycrystalline semiconductor that is used for galvanomagnetic device applications. Such material has a high electron mobility that is ideal for generators and magnetoresistors. The book discusses the available references on the preparation and identification of the material. An assessment of its device applications and other possible use is also enumerated. The book describes the structures and physical parts of different films. A section of the book covers the three t

  9. Surfaces of Intermetallics: Quasicrystals and Beyond

    Energy Technology Data Exchange (ETDEWEB)

    Yuen, Chad [Iowa State Univ., Ames, IA (United States)

    2012-01-01

    The goal of this work is to characterize surfaces of intermetallics, including quasicrystals. In this work, surface characterization is primarily focused on composition and structure using X-ray photoelectron spectroscopy (XPS) and scanning tunneling microscopy (STM) performed under ultrahigh vacuum (UHV) conditions.

  10. Study on the Mechanical Properties and Corrosion Behaviors of Fe-(20, 45) wt%Gd Intermetallics

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Bo Kyeong; Baik, Youl; Choi, Yong [Dankook University, Chungnam (Korea, Republic of); Moon, Byung Moon [Korea Institute of Industrial Technology, Incheon (Korea, Republic of)

    2017-02-15

    Fe-(20, 45 wt%) Gd intermetallics were vacuum arc melted as the mother alloy of a neutron shielding and absorbing material. The structure of the cast Fe-20 wt%Gd intermetallics had primary dendrites with a short width of about 2 μm, which became coarse with increasing Gd content. The final compositions of the Fe-20 wt%Gd and Fe-45 wt%Gd intermetallics determined by Rietveld refinement were mainly Fe{sub 3}Gd with 26.6 at%Fe{sub 2}Gd, and Fe{sub 3}Gd with various intermetallics like 13.9 at%Fe{sub 2}Gd, 7.3 at%Fe{sub 9}Gd and 3.9 at%Fe{sub 17}Gd{sub 2}, respectively. The micro-hardnesses, yield strength, ultimate compressive strength and elongation of the Fe-20 wt%Gd intermetallics were 629±12 Hv, 753 MPa, 785 MPa and 4%, respectively, and those of the Fe-45 wt%Gd intermetallics were 741±13 Hv, 772 MPa, 823 MPa and 3%. Passivity was not present in artificial sea water at room temperature. The corrosion potentials and the corrosion rates of the Fe-20 wt%Gd and Fe-45 wt%Gd intermetallics were –624 mV{sub SHE}, 2.771 mA/cm{sup 2} , and –804 mV{sub SHE}, 3.397 mA/cm{sup 2} , respectively. The corroded surface of the Fe-Gd intermetallics contained corrosion products like gadolinium with iron, which detached to leave a trail of pits.

  11. The chemical phenol extraction of intermetallic particles from casting AlSi5Cu1Mg alloy.

    Science.gov (United States)

    Mrówka-Nowotnik, G; Sieniawski, J; Nowotnik, A

    2010-03-01

    This paper presents a chemical extraction technique for determination of intermetallic phases formed in the casting AlSi5Cu1Mg aluminium alloy. Commercial aluminium alloys contain a wide range of intermetallic particles that are formed during casting, homogenization and thermomechanical processing. During solidification, particles of intermetallics are dispersed in interdendritic spaces as fine primary phases. Coarse intermetallic compounds that are formed in this aluminium alloy are characterized by unique atomic arrangement (crystallographic structure), morphology, stability, physical and mechanical properties. The volume fraction, chemistry and morphology of the intermetallics significantly affect properties and material behaviour during thermomechanical processing. Therefore, accurate determination of intermetallics is essential to understand and control microstructural evolution in Al alloys. Thus, in this paper it is shown that chemical phenol extraction method can be applied for precise qualitative evaluation. The results of optical light microscopy LOM, scanning electron microscopy SEM and X-ray diffraction XRD analysis reveal that as-cast AlSi5Cu1Mg alloy contains a wide range of intermetallic phases such as Al(4)Fe, gamma- Al(3)FeSi, alpha-Al(8)Fe(2)Si, beta-Al(5)FeSi, Al(12)FeMnSi.

  12. Atomic interaction of the MEAM type for the study of intermetallics in the Al–U alloy

    Energy Technology Data Exchange (ETDEWEB)

    Pascuet, M.I. [CONICET, Avda. Rivadavia 1917, 1033 Buenos Aires (Argentina); Fernández, J.R., E-mail: julrfern@cnea.gov.ar [CONICET, Avda. Rivadavia 1917, 1033 Buenos Aires (Argentina); CAC-CNEA, Avda. Gral Paz 1499, 1650 Buenos Aires (Argentina); UNSAM, Avda. Gral Paz 1499, 1650 Buenos Aires (Argentina)

    2015-12-15

    Interaction for both pure Al and Al–U alloys of the MEAM type are developed. The obtained Al interatomic potential assures its compatibility with the details of the framework presently adopted. The Al–U interaction fits various properties of the Al{sub 2}U, Al{sub 3}U and Al{sub 4}U intermetallics. The potential verifies the stability of the intermetallic structures in a temperature range compatible with that observed in the phase diagram, and also takes into account the greater stability of these structures relative to others that are competitive in energy. The intermetallics are characterized by calculating elastic and thermal properties and point defect parameters. Molecular dynamics simulations show a growth of the Al{sub 3}U intermetallic in the Al/U interface in agreement with experimental evidence. - Highlights: • Potential parameters for Al and Al–U systems are obtained. • Intermetallics are characterized by calculating elastic and thermal properties. • Point defect diffusivities are calculated for the three intermetallics. • Growth of the Al{sub 3}U intermetallic is shown to occur in the Al/U interface as in the real alloy.

  13. A survey of combustible metals, thermites, and intermetallics for pyrotechnic applications

    Energy Technology Data Exchange (ETDEWEB)

    Fischer, S.H.; Grubelich, M.C.

    1996-08-01

    Thermite mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnics. Advantages include high energy density, impact insensitivity, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability and possess insensitive ignition properties. This paper reviews the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. 50 refs, tables.

  14. The effect of pH on the corrosion behavior of intermetallic compounds Ni{sub 3}(Si,Ti) and Ni{sub 3}(Si,Ti) + 2Mo in sodium chloride solutions

    Energy Technology Data Exchange (ETDEWEB)

    Priyotomo, Gadang, E-mail: gada001@lipi.go.id; Nuraini, Lutviasari, E-mail: Lutviasari@gmail.com [Research Center for Metallurgy and Material, Indonesian Institute of Sciences, Kawasan PUSPIPTEK Gd.474, Setu, Tangerang Selatan, Banten 15314 (Indonesia); Kaneno, Yasuyuki, E-mail: kaneno@mtr.osakafu-u.ac.id [Department of Materials Science, Graduate School of Engineering, Osaka Prefecture University, 1-1 Gakuen-cho, Sakai, Osaka 599-8531 (Japan)

    2015-12-29

    The corrosion behavior of the intermetallic compounds, Ni{sub 3}(Si,Ti) (L1{sub 2}: single phase) and Ni{sub 3}(Si,Ti) + 2Mo (L1{sub 2} and (L12 + Ni{sub ss}) mixture region), has been investigated using an immersion test, electrochemical method and surface analytical method (SEM; scanning electron microscope and EDAX: Energy Dispersive X-ray) in 0.5 kmol/m{sup 3} NaCl solutions at various pH. The corrosion behavior of nickel alloy C-276 was studied under the same experimental conditions as a reference. It was found that the uniform attack was observed on Ni{sub 3}(Si,Ti) for the immersion test at lower pH, while the pitting attack was observed on this compound for this test at neutral solution. Furthermore, Ni{sub 3}(Si,Ti)+2Mo had the preferential dissolution of L1{sub 2} compared to (L1{sub 2} + Ni{sub ss}) mixture region at lower pH, while pitting attack occurred in (L1{sub 2} + Ni{sub ss}) mixture region at neutral solution. For both intermetallic compounds, the magnitude of pitting and uniform attack decrease with increasing pH of solutions. From the immersion test and polarization curves, the corrosion resistance of Ni{sub 3}(Si,Ti)+2Mo is lower than that of Ni{sub 3}(Si,Ti), while the nickel alloy C-276 is the highest one at various pH of solutions. On the other hand, in the lower pH of solutions, the corrosion resistance of tested materials decreased significantly compared to those in neutral and higher pH of solutions.

  15. Incorporation of Interfacial Intermetallic Morphology in Fracture Mechanism Map for Sn-Ag-Cu Solder Joints

    Science.gov (United States)

    Huang, Z.; Kumar, P.; Dutta, I.; Sidhu, R.; Renavikar, M.; Mahajan, R.

    2014-01-01

    A fracture mechanism map (FMM) is a powerful tool which correlates the fracture behavior of a material to its microstructural characteristics in an explicit and convenient way. In the FMM for solder joints, an effective thickness of the interfacial intermetallic compound (IMC) layer ( t eff) and the solder yield strength ( σ ys,eff) are used as abscissa and ordinate axes, respectively, as these two predominantly affect the fracture behavior of solder joints. Earlier, a definition of t eff, based on the uniform thickness of IMC ( t u) and the average height of the IMC scallops ( t s), was proposed and shown to aptly explain the fracture behavior of solder joints on Cu. This paper presents a more general definition of t eff that is more widely applicable to a range of metallizations, including Cu and electroless nickel immersion gold (ENIG). Using this new definition of t eff, mode I FMM for SAC387/Cu joints has been updated and its validity was confirmed. A preliminary FMM for SAC387/Cu joints with ENIG metallization is also presented.

  16. The role of intermetallic precipitates in Ti-62222S

    Energy Technology Data Exchange (ETDEWEB)

    Evans, D J [US Air Force Mater. Directorate Wright Lab., Wright Patterson AFB, OH (United States); Broderick, T F [US Air Force Mater. Directorate Wright Lab., Wright Patterson AFB, OH (United States); Woodhouse, J B [UES Inc, Dayton, OH (United States); Hoenigman, J R [Wright State Univ., Dayton, OH (United States). Research Inst.

    1996-08-15

    Samples of Ti-62222-0.23wt.%Si were heat treated and aged at temperatures ranging from 1150 F to 1500 F with the view of effecting selective precipitation of {alpha}{sub 2} precipitates and silicides (i.e. Ti{sub x}Zr{sub 5-x}Si{sub 3}). The effect of these intermetallic precipitates on the mechanical properties and fracture morphology was assessed via three separate microstructural conditions: Ti-62222S with {alpha}{sub 2} precipitates, Ti-62222S with {alpha}{sub 2} and silicide precipitates, and Ti-62222S with silicide precipitates. Both types of intermetallic precipitate appear to lower the fracture toughness, however {alpha}{sub 2} promotes intergranular fracture while silicides lead to transgranular failure and dimpling. The combined presence of the {alpha}{sub 2} and silicides leads to mixed mode failure. Further, since {alpha}{sub 2} is present in the {alpha} phase and silicides precipitate out in the {beta} phase, it appears that the effect of each of these intermetallics in Ti-62222S is additive rather than synergistic. (orig.)

  17. Single-step gas phase synthesis of stable iron aluminide nanoparticles with soft magnetic properties

    Energy Technology Data Exchange (ETDEWEB)

    Vernieres, Jerome, E-mail: Jerome.vernieres@oist.jp; Benelmekki, Maria; Kim, Jeong-Hwan; Grammatikopoulos, Panagiotis; Diaz, Rosa E. [Nanoparticles by Design Unit, Okinawa Institute of Science and Technology (OIST) Graduate University, 1919-1 Tancha, Onna Son, Okinawa 904-0495 (Japan); Bobo, Jean-François [Centre d’Elaboration de Materiaux et d’Etudes Structurales (CEMES), 29 rue Jeanne Marvig, 31055 Toulouse Cedex 4 (France); Sowwan, Mukhles, E-mail: Mukhles@oist.jp [Nanoparticles by Design Unit, Okinawa Institute of Science and Technology (OIST) Graduate University, 1919-1 Tancha, Onna Son, Okinawa 904-0495 (Japan); Nanotechnology Research Laboratory, Al-Quds University, P.O. Box 51000, East Jerusalem, Palestine (Country Unknown)

    2014-11-01

    Soft magnetic alloys at the nanoscale level have long generated a vivid interest as candidate materials for technological and biomedical purposes. Consequently, controlling the structure of bimetallic nanoparticles in order to optimize their magnetic properties, such as high magnetization and low coercivity, can significantly boost their potential for related applications. However, traditional synthesis methods stumble upon the long standing challenge of developing true nanoalloys with effective control over morphology and stability against oxidation. Herein, we report on a single-step approach to the gas phase synthesis of soft magnetic bimetallic iron aluminide nanoparticles, using a versatile co-sputter inert gas condensation technique. This method allowed for precise morphological control of the particles; they consisted of an alloy iron aluminide crystalline core (DO{sub 3} phase) and an alumina shell, which reduced inter-particle interactions and also prevented further oxidation and segregation of the bimetallic core. Remarkably, the as-deposited alloy nanoparticles show interesting soft magnetic properties, in that they combine a high saturation magnetization (170 emu/g) and low coercivity (less than 20 Oe) at room temperature. Additional functionality is tenable by modifying the surface of the particles with a polymer, to ensure their good colloidal dispersion in aqueous environments.

  18. High-rate sputter deposition of NiAl on sapphire fibers

    Energy Technology Data Exchange (ETDEWEB)

    Reichert, K.; Martinez, C.; Cremer, R.; Neuschuetz, D. [Lehrstuhl fuer Theoretische Huettenkunde, RWTH Aachen, Aachen (Germany)

    2002-07-01

    Once the fiber-matrix bonding has been optimized to meet the different requirements during fabrication and operation of the later composite component, sapphire fiber reinforced NiAl will be a potential candidate to substitute conventional superalloys as structural material for gas turbine blades. To improve the composite fabrication process, a direct deposition of the intermetallic matrix material onto hBN coated sapphire fibers prior to the consolidation of the fiber-matrix composite is proposed. It is believed that this will simplify the fabrication process and prevent pore formation during the diffusion bonding. In addition, the fiber volume fraction can be quite easily adjusted by varying the NiAl coating thickness. For this, a high-rate deposition of NiAl is in any case necessary. It has been achieved by a pulsed DC magnetron sputtering of combined Al-Ni targets with the fibers rotating between the two facing cathodes. The obtained nickel aluminide coatings were analyzed as to structure and composition by means of X-ray (GIXRD) as well as electron diffraction (RHEED) and X-ray photoelectron spectroscopy (XPS), respectively. The morphology of the NiAl coatings was examined by SEM. (orig.)

  19. Crystal structure of τ5–TiNi2−xAl5 (x = 0.48) and isotypic {Zr,Hf}Ni2−xAl5−y

    Czech Academy of Sciences Publication Activity Database

    Khan, A.U.; Buršík, Jiří; Grytsiv, A.; Pomjakushin, V.; Effenberger, H.; Rogl, P.

    2011-01-01

    Roč. 19, č. 10 (2011), s. 1340-1347 ISSN 0966-9795 Institutional research plan: CEZ:AV0Z20410507 Keywords : titanium nickel aluminides * ternary alloy system * microstructure Subject RIV: BJ - Thermodynamics Impact factor: 1.649, year: 2011

  20. Investigation on thixojoining to produce hybrid components with intermetallic phase

    Science.gov (United States)

    Seyboldt, Christoph; Liewald, Mathias

    2018-05-01

    Current research activities at the Institute for Metal Forming Technology of the University of Stuttgart are focusing on the manufacturing of hybrid components using semi-solid forming strategies. One process investigated is the joining of different materials in the semi-solid state and is so called "thixojoining". In this process, metallic inlays are inserted into the semi-solid forming die before the actual forming process and are then joined with a material which was heated up to its semi-solid state. Earlier investigations have shown that using this process a very well-shaped form closure can be produced. Furthermore, it was found that sometimes intermetallic phases are built between the different materials, which decisively influence the part properties of such hybrid components for its future application. Within the framework presented in this paper, inlays made of aluminum, brass and steel were joined with aluminum in the semi-solid state. The aim of the investigations was to create an intermetallic bond between the different materials. For this investigations the liquid phase fraction of the aluminum and the temperature of the inlay were varied in order to determine the influence on the formation of the intermetallic phase. Forming trials were performed using a semi-solid forming die with a disk shaped design. Furthermore, the intermetallic phase built was investigated using microsections.

  1. Ni{sub 3}Al technology transfer

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Santella, M.L.; Alexander, D.J. [Oak Ridge National Laboratory, TN (United States)] [and others

    1995-05-01

    Ductile Ni{sub 3}Al and Ni{sub 3}Al-based alloys have been identified for a range of applications. These applications require the use of material in a variety of product forms such as sheet, plate, bar, tubing, piping, and castings. Although significant progress has been made in the melting, casting, and near-net-shape forming of nickel aluminides, some issues still remain. These include the need for (1)high-strength castable composition for turbochargers, furnace furniture, and hot-die applications; (2) castability (fluidity, hot-shortness, porosity, etc.); (3) weld reparability of castings; and (4) hot fabricability of cast ingots. All of the issues listed above can be {open_quotes}show stoppers{close_quotes} for the commercial application of nickel aluminides. This report describes work completed to address some of these issues during the fourth quarter of FY 1994.

  2. Transformation of iron containing constituent intermetallic particles during hydrothermal treatment

    DEFF Research Database (Denmark)

    Borgaonkar, Shruti; Din, Rameez Ud; Kasama, Takeshi

    2018-01-01

    in the alloys. Furthermore, electron energy loss spectroscopy analysis revealed that the during the steam treatment, the Fe enriched areas of the Al (Fe-Si) Mn type intermetallic particles were transformed into Fe2O3 and Fe3O4 phases, while energy-dispersive X-ray spectroscopy line profile measurements...... by scanning transmission electron microscope showed that Mn and Si were leached out and incorporated into the surrounding oxide layer. Further, the part of intermetallic phase was transformed into polycrystalline material....

  3. MD study of primary damage in L10 TiAl structural intermetallics

    International Nuclear Information System (INIS)

    Voskoboinikov, Roman E.

    2013-01-01

    Computer modelling by molecular dynamics has been applied to study the radiation damage created in collision cascades in L1 0 TiAl intermetallic compound. Either Al or Ti primary knock-on atoms (PKA) with energy 5 keV ⩽ E PKA ⩽ 20 keV were introduced in the intermetallic crystals at temperatures ranging from 100 K to 900 K. At least 24 different cascade for each (E PKA , T, PKA type) set were modelled in order to simulate a random spatial and temporal distribution of PKAs and provide statistical reliability of the results. The total yield of more than 760 simulated cascades is the largest yet reported for this binary intermetallic material. A comprehensive treatment of the modelling results has been carried out. The number of Frenkel pairs, fraction of Al and Ti vacancies, self-interstitial atoms and anti-sites as a function of (E PKA , T, PKA type) has been established. Preferred formation of Al self-interstitial atoms has been detected in L1 0 TiAl structural intermetallics exposed to irradiation

  4. High temperature oxidation behavior of TiAl-based intermetallics

    International Nuclear Information System (INIS)

    Stroosnijder, M.F.; Sunderkoetter, J.D.; Haanappel, V.A.C.

    1996-01-01

    TiAl-based intermetallic compounds have attracted considerable interest as structural materials for high-temperature applications due to their low density and substantial mechanical strength at high temperatures. However, one major drawback hindering industrial application arises from the insufficient oxidation resistance at temperatures beyond 700 C. In the present contribution some general aspects of high temperature oxidation of TiAl-based intermetallics will be presented. This will be followed by a discussion of the influence of alloying elements, in particular niobium, and of the effect of nitrogen in the oxidizing environment on the high temperature oxidation behavior of such materials

  5. Valence instabilities in cerium intermetallics

    International Nuclear Information System (INIS)

    Dijkman, W.H.

    1982-01-01

    The primary purpose of this investigation was to study the magnetic behaviour of cerium in intermetallic compounds, that show an IV behaviour, e.g. CeSn 3 . In the progress of the investigations, it became of interest to study the effect of changes in the lattice of the IV compound by substituting La or Y for Ce, thus constituting the Cesub(1-x)Lasub(x)Sn 3 and Cesub(1-x)Ysub(x)Sn 3 quasibinary systems. A second purpose was to examine the possibility of introducing instabilities in the valency of a trivalent intermetallic cerium compound: CeIn 3 , also by La and Y-substitutions in the lattice. Measurements on the resulting Cesub(1-x)Lasub(x)In 3 and Cesub(1-x)Ysub(x)In 3 quasibinaries are described. A third purpose was to study the (gradual) transition from a trivalent cerium compound into an IV cerium compound. This was done by examining the magnetic properties of the CeInsub(x)Snsub(3-x) and CePbsub(x)Snsub(3-x) systems. Finally a new possibility was investigated: that of the occurrence of IV behaviour in CeSi 2 , CeSi, and in CeGa 2 . (Auth.)

  6. Nickel in nails, hair and plasma from nickel-hypersensitive women

    DEFF Research Database (Denmark)

    Gammelgaard, Bente; Veien, Niels

    1990-01-01

    The concentrations of nickel in finger-nails, toe-nails, hair and plasma from 71 nickel-hypersensitive women and 20 non-hypersensitive women were determined. Nickel concentrations in finger-nails were significantly higher than in toe-nails in both the nickel-hypersensitive group and the control...... group. Nickel-sensitive women had significantly higher levels of nickel in toe-nails, hair and plasma than had control subjects, whereas there was no significant difference in nickel concentration in finger-nails between the two groups. No correlation could be demonstrated between nickel levels in any...... combination of nails, hair and plasma in the nickel-hypersensitive or in the control group....

  7. Microdefects in Al2O3 films and interfaces revealed by positron lifetime spectroscopy

    International Nuclear Information System (INIS)

    Xu, J.; Somieski, B.; Hulett, L.D.; Pint, B.A.; Tortorelli, P.F.; Suzuki, R.; Ohdaira, T.

    1997-01-01

    We have studied microdefects and interfaces of Al 2 O 3 films on iron and nickel aluminide substrates using variable-energy positron lifetime spectroscopy. Di-vacancies, vacancy clusters, and microvoids were observed in the oxide scales. Their sizes and distributions were determined by the nature of the process used to synthesize the alumina film, and influenced by the composition of the alloy substrates. For oxide endash iron aluminide interfaces, positron lifetimes are longer than those for the alumina layer itself, suggesting a greater defect concentration at such sites. copyright 1997 American Institute of Physics

  8. The Influence of Nickel and Tin Additives on the Microstructural and Mechanical Properties of Al-Zn-Mg-Cu Alloys

    Directory of Open Access Journals (Sweden)

    Haider T. Naeem

    2014-01-01

    Full Text Available The effects of nickel and nickel combined tin additions on mechanical properties and microstructural evolutions of aluminum-zinc-magnesium-copper alloys were investigated. Aluminum alloys containing Ni and Sn additives were homogenized at different temperatures conditions and then aged at 120°C for 24 h (T6 and retrogressed at 180°C for 30 min and then reaged at 120°C for 24 h (RRA. Comparison of the ultimate tensile strength (UTS of as-quenched Al-Zn-Mg-Cu-Ni and Al-Zn-Mg-Cu-Ni-Sn alloys with that of similar alloys which underwent aging treatment at T6 temper showed that gains in tensile strengths by 385 MPa and 370 MPa were attained, respectively. These improvements are attributed to the precipitation hardening effects of the alloying element within the base alloy and the formation of nickel/tin-rich dispersoid compounds. These intermetallic compounds retard the grain growth, lead to grain refinement, and result in further strengthening effects. The outcomes of the retrogression and reaging processes which were carried on aluminum alloys indicate that the mechanical strength and Vickers hardness have been enhanced much better than under the aging at T6 temper.

  9. Microstructure Characterization and Wear-Resistant Properties Evaluation of an Intermetallic Composite in Ni–Mo–Si System

    Directory of Open Access Journals (Sweden)

    Boyuan Huang

    2017-02-01

    Full Text Available Intermetallic compounds have been studied for their potential application as structural wear materials or coatings on engineering steels. In the present work, a newly designed intermetallic composite in a Ni–Mo–Si system was fabricated by arc-melting process with commercially pure metal powders as starting materials. The chemical composition of this intermetallic composite is 45Ni–40Mo–15Si (at %, selected according to the ternary alloy diagram. The microstructure was characterized using optical microscopy (OM, scanning electron microscopy (SEM, X-ray diffraction (XRD, and energy dispersive spectroscopy (EDS, and the wear-resistant properties at room temperature were evaluated under different wear test conditions. Microstructure characterization showed that the composite has a dense and uniform microstructure. XRD results showed that the intermetallic composite is constituted by a binary intermetallic compound NiMo and a ternary Mo2Ni3Si metal silicide phase. Wear test results indicated that the intermetallic composite has an excellent wear-resistance at room-temperature, which is attributed to the high hardness and strong atomic bonding of constituent phases NiMo and Mo2Ni3Si.

  10. The nucleation and growth of intermetallic Al-Pt phases

    International Nuclear Information System (INIS)

    Kovacs, A.; Barna, P.B.; Labar, J. l.

    2002-01-01

    The nucleation and growth of intermetallic Al-Pt phases on amorphous carbon was investigated by half shadow technique in co-deposited thin films. In such experimental condition, the composition of the deposited films varied in the range of Al x Pt 1-x (0≤x≤0.6). The coexistence of Al 5 Pt, Al 2 Pt, Al 3 Pt 2 intermetallic phases have been found in the whole range with varying ratio. Vapour depositions were performed in an UHV system. The Al and Pt components were evaporated simultaneously onto amorphous carbon layer supported by TEM micro-grids. Deposition rates were controlled separately by quartz crystal monitors. Substrate temperature during deposition was 350 grad C. A special evaporation arrangement made possible to create a half shadow area on the substrate in which the quantity one of the components increased from zero to the wanted composition of the sample. The composition of the zones was determined by energy dispersive X-ray spectroscopy (EDS) in TEM. The intermetallic phases developed in the sample were investigated by analytical TEM (Philips CM20) and high resolution TEM (JEOL 3010 UHR). The electron diffraction patterns have been evaluated by ProcessDiffraction program. (Authors)

  11. First principles study of halogens adsorption on intermetallic surfaces

    International Nuclear Information System (INIS)

    Zhu, Quanxi; Wang, Shao-qing

    2016-01-01

    Graphical abstract: - Highlights: • The linear relation between adsorbates induced work function change and dipole moment change also exists for intermetallic surfaces. • It is just a common linear relationship rather than a directly proportion. • A new weight parameter β is proposed to describe different factors effect on work function shift. - Abstract: Halides are often present at electrochemical environment, they can directly influence the electrode potential or zero charge potential through the induced work-function change. In this work, we focused in particular on the halogen-induced work function change as a function of the coverage of fluorine, chlorine, bromine and iodine on Al_2Au and Al_2Pt (110) surfaces. Results show that the real relation between work function change and dipole moment change for halogens adsorption on intermetallic surfaces is just a common linear relationship rather than a directly proportion. Besides, the different slopes between fitted lines and the theoretical slope employed in pure metal surfaces demonstrating that the halogens adsorption on intermetallic surfaces are more complicated. We also present a weight parameter β to describe different factors effect on work function shift and finally qualify which factor dominates the shift direction.

  12. Low temperature and surfactant-free synthesis of Pd2Sn intermetallic nanoparticles for ethanol electro-oxidation

    International Nuclear Information System (INIS)

    Wang, Congmin; Wu, Yurong; Wang, Xin; Zou, Liangliang; Zou, Zhiqing; Yang, Hui

    2016-01-01

    Many intermetallic compounds have a predictable structure, interesting electronic effects, and useful catalytic properties. In this work, a low temperature, surfactant-free, and one-pot method is used to synthesize carbon supported Pd 2 Sn intermetallic nanoparticles. The superlattice of the product was then characterized using X-ray diffraction and transmission electron microscopy. These synthesized intermetallic nanoparticles were found to exhibit a higher activity and stability for electrocatalysis of the ethanol oxidation reaction in an alkaline media than has been achieved using a traditional Pd/C catalyst, which could be attributed to the structural and compositional stabilities of ordered Pd 2 Sn intermetallic nanoparticles.

  13. The Effects of Oxidation-Induced Failures on Thermal Barrier Coatings with Platinum Aluminide and NiCoCrAlY Bond Coats

    National Research Council Canada - National Science Library

    Yanar, N

    2001-01-01

    ...) deposited via electron beam vapor deposition (EBPVD). This TBC was deposited on both platinum aluminide and NiCoCrA1Y bond coats which in turn were deposited on superalloy substrates of Rare N5...

  14. Influence of intermetallic growth on the mechanical properties of Zn–Sn–Cu–Bi/Cu solder joints

    Energy Technology Data Exchange (ETDEWEB)

    Xing, Fei; Yao, Jia; Liang, Jingwei; Qiu, Xiaoming, E-mail: qiuxm13@163.com

    2015-11-15

    The formation of intermetallic reaction layers and their influence on shear strength and fractography was investigated between the Zn–Sn–Cu–Bi (ZSCB) and Cu substrate during the liquid state reaction at 450 °C after 10–90 s. Results showed that reliable solder joints could be obtained at 450 °C after 15–30 s of wetting, accompanied by the creation of scallop ε-CuZn{sub 5}, flat γ-Cu{sub 5}Zn{sub 8} and β-CuZn intermetallic layers in ZSCB/Cu interface. However, with excess increase of soldering time, a transient intermetallic ε-CuZn{sub 4} phase was nuclear and grew at ε-CuZn{sub 5}/γ-Cu{sub 5}Zn{sub 8} interface, which apparently deteriorated the shear strength of solder joints from 76.5 MPa to 51.6 MPa. The sensitivity of the fracture proportion was gradually transformed from monotonic ε-CuZn{sub 5} to the mixture of ε-CuZn{sub 4} and ε-CuZn{sub 5} intermetallic cleavage. Furthermore, the growth mechanism of ε-CuZn{sub 4} intermetallic phase at the ZSCB/Cu interface was discussed. - Highlights: • There are four interfacial intermetallic layers formed at the Zn–Sn–Cu–Bi/Cu interface. • The growth mechanism of ε-CuZn{sub 4} intermetallic phase was discussed. • The wetting time of Zn–Sn–Cu–Bi solder in contact with Cu substrate is a key parameter.

  15. Nickel-induced cytokine production from mononuclear cells in nickel-sensitive individuals and controls. Cytokine profiles in nickel-sensitive individuals with nickel allergy-related hand eczema before and after nickel challenge

    DEFF Research Database (Denmark)

    Borg, L; Christensen, J M; Kristiansen, J

    2000-01-01

    Exposure to nickel is a major cause of allergic contact dermatitis which is considered to be an inflammatory response induced by antigen-specific T cells. Here we describe the in vitro analysis of the nickel-specific T-cell-derived cytokine response of peripheral blood mononuclear cells from 35...... was somewhat of a surprise, since previous studies have suggested a Th1 response in nickel-mediated allergic contact dermatitis. Subsequently, the nickel-allergic individuals were randomized to experimental exposure to nickel or vehicle in a double-blind design. A daily 10-min exposure of one finger to 10 ppm...... nickel solution for 1 week followed by 100 ppm for an additional week evoked a clinical response of hand eczema in the nickel-exposed group. Blood samples were drawn on days 7 and 14 after the start of this exposure to occupationally relevant concentrations of nickel. No statistically significant...

  16. In-depth study of the mechanical properties for Fe_3Al based iron aluminide fabricated using the wire-arc additive manufacturing process

    International Nuclear Information System (INIS)

    Shen, Chen; Pan, Zengxi; Cuiuri, Dominic; Dong, Bosheng; Li, Huijun

    2016-01-01

    An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate iron aluminide alloy in-situ, through separate feeding of pure Fe and Al wires into a molten pool that is generated by the gas tungsten arc welding (GTAW) process. This paper investigates the morphologies, chemical compositions and mechanical properties of the as-fabricated 30 at% Al iron aluminide wall components, and how these properties vary at different locations within the buildup wall. The tensile properties are also measured in different loading orientations; as epitaxial growth of large columnar grains is observed in the microstructures. Fe_3Al is the only phase detected in the middle buildup section of the wall structure, which constitutes the majority of the deposited material. The bottom section of the structure contains a dilution affected region where some acicular Fe_3AlC_0_._5 precipitates can be observed, induced by carbon from the steel substrate that was used for fabrication. The microhardness and chemical composition indicate relatively homogeneous material properties throughout the buildup wall. However, the tensile properties are very different in the longitudinal direction and normal directions, due to epitaxial growth of large columnar grains. In general, the results have demonstrated that the WAAM process is capable of producing full density in-situ-alloyed iron aluminide components with tensile properties that are comparable to powder metallurgy methods.

  17. High-Pressure Spark Plasma Sintering (HP SPS): A Promising and Reliable Method for Preparing Ti-Al-Si Alloys.

    Science.gov (United States)

    Knaislová, Anna; Novák, Pavel; Cygan, Sławomir; Jaworska, Lucyna; Cabibbo, Marcello

    2017-04-27

    Ti-Al-Si alloys are prospective material for high-temperature applications. Due to low density, good mechanical properties, and oxidation resistance, these intermetallic alloys can be used in the aerospace and automobile industries. Ti-Al-Si alloys were prepared by powder metallurgy using reactive sintering, milling, and spark plasma sintering. One of the novel SPS techniques is high-pressure spark plasma sintering (HP SPS), which was tested in this work and applied to a Ti-10Al-20Si intermetallic alloy using a pressure of 6 GPa and temperatures ranging from 1318 K (1045 °C) to 1597 K (1324 °C). The low-porosity consolidated samples consist of Ti₅Si₃ silicides in an aluminide (TiAl) matrix. The hardness varied between 720 and 892 HV 5.

  18. The dependence of tensile ductility on investment casting parameters in gamma titanium aluminides

    International Nuclear Information System (INIS)

    Raban, R.; Rishel, L.L.; Pollock, T.M.

    1999-01-01

    Plates of three gamma titanium aluminide alloys have been investment cast with a wide variety of casting conditions designed to influence cooling rates. These alloys include Ti-48Al-2Cr-2Nv, Ti-47Al-2Cr-2Nb+0.5at%B and Ti-45Al-2Cr-2Nb+0.9at%B. Cooling rates have been estimated with the use of thermal data from casting experiments, along with the UES ProCAST simulation package. Variations in cooling rate significantly influenced the microstructure and tensile properties of all three alloys

  19. Ni{sub 3}Al technology transfer

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Viswanathan, S.; Santella, M.L. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Ductile Ni{sub 3}Al and Ni{sub 3}Al-based alloys have been identified for a range of applications. These applications require the use of material in a variety of product forms such as sheet, plate, bar, wire, tubing, piping, and castings. Although significant progress has been made in the melting, casting, and near-net-shape forming of nickel aluminides, some issues still remain. These include the need for: (1) high-strength castable composition for many applications that have been identified; (2) castability (mold type, fluidity, hot-shortness, porosity, etc.); (3) weld reparability of castings; and (4) workability of cast or powder metallurgy product to sheet, bar, and wire. The four issues listed above can be {open_quotes}show stoppers{close_quotes} for the commercial application of nickel aluminides. This report describes the work completed to address some of these issues during FY 1996.

  20. Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

    Science.gov (United States)

    DellaCorte, Christopher

    2010-01-01

    An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

  1. Cerium intermetallics with TiNiSi-type structure

    Energy Technology Data Exchange (ETDEWEB)

    Janka, Oliver; Niehaus, Oliver; Poettgen, Rainer [Muenster Univ. (Germany). Inst. fuer Anorganische und Analytische Chemie; Chevalier, Bernard [Bordeaux Univ. CNRS (UPR 9048), Pessac (France). Inst. de Chimie de la Matiere Condensee de Bordeaux (ICMCB)

    2016-08-01

    Intermetallic compounds with the equiatomic composition CeTX that crystallize with the orthorhombic TiNiSi-type structure can be synthesized with electron-rich transition metals (T) and X = Zn, Al, Ga, Si, Ge, Sn, As, Sb, and Bi. The present review focusses on the crystal chemistry and chemical bonding of these CeTX phases and on their physical properties, {sup 119}Sn and {sup 121}Sb Moessbauer spectra, high-pressure effects, hydrogenation reactions and the formation of solid solutions in order to elucidate structure-property relationships. This paper is the final one of a series of four reviews on equiatomic intermetallic cerium compounds [Part I: Z. Naturforsch. 2015, 70b, 289; Part II: Z. Naturforsch. 2015, 70b, 695; Part III: Z. Naturforsch. 2016, 71b, 165].

  2. Evaluation of the Intrinsic and Extrinsic Fracture Behavior of Iron Aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, B.R.

    2001-01-11

    In this paper, we first present the status of our computational modeling study of the thermal expansion coefficient of Fe/Al over a wide range of temperature and evaluate its dependence on selected additives. This will be accomplished by applying an isobaric Monte Carlo technique. The required total energy of the sample will be computed by using a tight-binding (TB) method that allows us to significantly increase the size of the computational data base without reducing the accuracy of the calculations. The parameters of the TB Hamiltonian are fitted to reproduce the band structure obtained by our quantum mechanical full-potential LMTO calculations. The combination of the three methods mentioned above creates an effective approach to the computation of the physical properties of the transition-metal aluminides and it can be extended to alloys with more than two components. At present, we are using a simplified approach for a first-round of results; and as a test of the simplified approach, have obtained excellent agreement with experiment for aluminum. Our previous experimental results showed that, because of their smaller grain size, FA-187 and FA-189 are extrinsically more susceptible to environmental embrittlement than FA-186 under low strain loading condition. To further investigate the grain boundary size effect as related to the susceptibility of hydrogen embrittlement, we conducted comparative finite element modeling simulations of initial intergranular fracture of two iron aluminides (FA186 and FA189) due to hydrogen embrittlement. Sequentially coupled stress and mass diffusion analyses are carried out to determine crack-tip stress state and the extent of hydrogen diffusion at the crack tip region, and a proper failure criteria is then adopted to simulate the intergranular fracture. Good qualitative agreement between the modeling predictions and experimental results is observed.

  3. Magnetocaloric effect in rare-earth intermetallics: Recent trends

    Indian Academy of Sciences (India)

    ... intermetallic hydrides, manganite oxides, Ni–Mn–Sb-type shape memory ... With the help of temperature-dependent heat capacity information in various applied .... for relative cooling power and a wide working temperature range of about ...

  4. Theoretical energy release of thermites, intermetallics, and combustible metals

    Energy Technology Data Exchange (ETDEWEB)

    Fischer, S.H.; Grubelich, M.C.

    1998-06-01

    Thermite (metal oxide) mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnic applications. Advantages of these systems typically include high energy density, impact insensitivity, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability, and possess insensitive ignition properties. In this paper, the authors review the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. Calculated values for reactant density, heat of reaction (per unit mass and per unit volume), and reaction temperature (without and with consideration of phase changes and the variation of specific heat values) are tabulated. These data are ranked in several ways, according to density, heat of reaction, reaction temperature, and gas production.

  5. First principles electronic and thermal properties of some AlRE intermetallics

    Science.gov (United States)

    Srivastava, Vipul; Sanyal, Sankar P.; Rajagopalan, M.

    2008-10-01

    A study on structural and electronic properties of non-magnetic cubic B 2-type AlRE (RE=Sc, Y, La, Ce, Pr and Lu) intermetallics has been done theoretically. The self-consistent tight binding linear muffin tin orbital method is used to describe the electronic properties of these intermetallics at ambient and at high pressure. These compounds show metallic behavior under ambient conditions. The variation of density of states under compression indicates some possibility of structural phase transformation in AlLa, AlCe and AlPr. Thermal properties like Debye temperature and Grüneisen constant are calculated at T=0 K and at ambient pressure within the Debye-Grüneisen model and compared with the others’ theoretical results. Our results are in good agreement. We have also performed a pressure-induced variation of Debye temperature and have found a decrease in Debye temperature around 40 kbar in AlRE (RE=La, Ce, Pr) intermetallics.

  6. First principles electronic and thermal properties of some AlRE intermetallics

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, Vipul [Department of Physics, Barkatullah University, Hoshangabad Road, Bhopal, Madhya Pradesh 462 026 (India)], E-mail: vips73@yahoo.com; Sanyal, Sankar P. [Department of Physics, Barkatullah University, Hoshangabad Road, Bhopal, Madhya Pradesh 462 026 (India); Rajagopalan, M. [Department of Physics, Anna University, Chennai-600 025 (India)

    2008-10-01

    A study on structural and electronic properties of non-magnetic cubic B{sub 2}-type AlRE (RE=Sc, Y, La, Ce, Pr and Lu) intermetallics has been done theoretically. The self-consistent tight binding linear muffin tin orbital method is used to describe the electronic properties of these intermetallics at ambient and at high pressure. These compounds show metallic behavior under ambient conditions. The variation of density of states under compression indicates some possibility of structural phase transformation in AlLa, AlCe and AlPr. Thermal properties like Debye temperature and Grueneisen constant are calculated at T=0 K and at ambient pressure within the Debye-Grueneisen model and compared with the others' theoretical results. Our results are in good agreement. We have also performed a pressure-induced variation of Debye temperature and have found a decrease in Debye temperature around 40 kbar in AlRE (RE=La, Ce, Pr) intermetallics.

  7. First principles electronic and thermal properties of some AlRE intermetallics

    International Nuclear Information System (INIS)

    Srivastava, Vipul; Sanyal, Sankar P.; Rajagopalan, M.

    2008-01-01

    A study on structural and electronic properties of non-magnetic cubic B 2 -type AlRE (RE=Sc, Y, La, Ce, Pr and Lu) intermetallics has been done theoretically. The self-consistent tight binding linear muffin tin orbital method is used to describe the electronic properties of these intermetallics at ambient and at high pressure. These compounds show metallic behavior under ambient conditions. The variation of density of states under compression indicates some possibility of structural phase transformation in AlLa, AlCe and AlPr. Thermal properties like Debye temperature and Grueneisen constant are calculated at T=0 K and at ambient pressure within the Debye-Grueneisen model and compared with the others' theoretical results. Our results are in good agreement. We have also performed a pressure-induced variation of Debye temperature and have found a decrease in Debye temperature around 40 kbar in AlRE (RE=La, Ce, Pr) intermetallics

  8. Strong, ductile, and thermally stable Cu-based metal-intermetallic nanostructured composites.

    Science.gov (United States)

    Dusoe, Keith J; Vijayan, Sriram; Bissell, Thomas R; Chen, Jie; Morley, Jack E; Valencia, Leopolodo; Dongare, Avinash M; Aindow, Mark; Lee, Seok-Woo

    2017-01-09

    Bulk metallic glasses (BMGs) and nanocrystalline metals (NMs) have been extensively investigated due to their superior strengths and elastic limits. Despite these excellent mechanical properties, low ductility at room temperature and poor microstructural stability at elevated temperatures often limit their practical applications. Thus, there is a need for a metallic material system that can overcome these performance limits of BMGs and NMs. Here, we present novel Cu-based metal-intermetallic nanostructured composites (MINCs), which exhibit high ultimate compressive strengths (over 2 GPa), high compressive failure strain (over 20%), and superior microstructural stability even at temperatures above the glass transition temperature of Cu-based BMGs. Rapid solidification produces a unique ultra-fine microstructure that contains a large volume fraction of Cu 5 Zr superlattice intermetallic compound; this contributes to the high strength and superior thermal stability. Mechanical and microstructural characterizations reveal that substantial accumulation of phase boundary sliding at metal/intermetallic interfaces accounts for the extensive ductility observed.

  9. Intermetallic matrix composites; Proceedings of the MRS Symposium, San Francisco, CA, Apr. 18-20, 1990

    International Nuclear Information System (INIS)

    Anton, D.L.; Martin, P.L.; Miracle, D.B.; Mcmeeking, R.

    1990-01-01

    The present volume on intermetallic matrix composites discusses the modeling, processing, microstructure/property relationships, and compatibility of intermetallic matrix composites. Attention is given to models for the strength of ductile matrix composites, innovative processing techniques for intermetallic matrix composites, ductile phase toughening of brittle intermetallics, and reactive synthesis of NbAl3 matrix composites. Topics addressed include solidification processing of NbCr2 alloys, Ta and Nb reinforced MoSi2, the microstructure and mechanical behavior of Ni3Al-matrix composites, and ductile-phase toughening of Cr3Si with chromium. Also discussed are dislocation morphologies in TiB2/NiAl, the development of highly impact resistant NiAl matrix composites, the effect of notches on the fatigue life of the SCS-6Ti3Al composite, and the chemical stability of fiber-metal matrix composites

  10. Development of in-Situ Al-Si/CuAl₂ Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior.

    Science.gov (United States)

    Tash, Mahmoud M; Mahmoud, Essam R I

    2016-06-02

    In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15%) into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD) pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl₂, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl₂ at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  11. Atom probe tomography of intermetallic phases and interfaces formed in dissimilar joining between Al alloys and steel

    International Nuclear Information System (INIS)

    Lemmens, B.; Springer, H.; Duarte, M.J.; De Graeve, I.; De Strycker, J.; Raabe, D.; Verbeken, K.

    2016-01-01

    While Si additions to Al are widely used to reduce the thickness of the brittle intermetallic seam formed at the interface during joining of Al alloys to steel, the underlying mechanisms are not clarified yet. The developed approach for the site specific atom probe tomography analysis revealed Si enrichments at grain and phase boundaries between the θ (Fe 4 Al 13 ) and η (Fe 2 Al 5 ) phase, up to about ten times that of the concentration in Al. The increase in Si concentration could play an important role for the growth kinetics of the intermetallic phases formed for example in hot-dip aluminizing of steel. - Highlights: •Si additions to Al reduce thickness of intermetallic seam in joining with steel. •Approach developed for the site specific APT analysis of the intermetallic seam •Si enrichment at grain and phase boundaries possibly affects growth of intermetallics.

  12. Reaction kinetics of the formation of intermetallic Fe – Zn during hot - dip galvanizing of steel

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-01-01

    Full Text Available This review article mainly describes the composition of intermetallic Fe - Zn, i.e. zeta (ζ, delta (δ1k + δ1p, gamma1 (Γ1 and gamma (Γ on galvanized steel during low temperature galvanization (t ~ 450 °C. It gives detailed the formation, growth of individual phases during galvanization and their interaction. In terms of the kinetics, the formation of the coating is defined by a parabolic kinetic equation of the growth of different intermetallic phases under ideal conditions. From the available literature the rate constants of the formation of individual intermetallic phases and also for the total coating are cited. The composition of the intermetallic phases, iron content, crystal structure, and group symmetry in which the surface of galvanized steel forms.

  13. In-depth study of the mechanical properties for Fe{sub 3}Al based iron aluminide fabricated using the wire-arc additive manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Chen; Pan, Zengxi, E-mail: zengxi@uow.edu.au; Cuiuri, Dominic; Dong, Bosheng; Li, Huijun

    2016-07-04

    An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate iron aluminide alloy in-situ, through separate feeding of pure Fe and Al wires into a molten pool that is generated by the gas tungsten arc welding (GTAW) process. This paper investigates the morphologies, chemical compositions and mechanical properties of the as-fabricated 30 at% Al iron aluminide wall components, and how these properties vary at different locations within the buildup wall. The tensile properties are also measured in different loading orientations; as epitaxial growth of large columnar grains is observed in the microstructures. Fe{sub 3}Al is the only phase detected in the middle buildup section of the wall structure, which constitutes the majority of the deposited material. The bottom section of the structure contains a dilution affected region where some acicular Fe{sub 3}AlC{sub 0.5} precipitates can be observed, induced by carbon from the steel substrate that was used for fabrication. The microhardness and chemical composition indicate relatively homogeneous material properties throughout the buildup wall. However, the tensile properties are very different in the longitudinal direction and normal directions, due to epitaxial growth of large columnar grains. In general, the results have demonstrated that the WAAM process is capable of producing full density in-situ-alloyed iron aluminide components with tensile properties that are comparable to powder metallurgy methods.

  14. The effect of aluminium on the creep behavior of titanium aluminide alloys

    International Nuclear Information System (INIS)

    Nandy, T.K.; Mishra, R.S.; Gogia, A.K.; Banerjee, D.

    1995-01-01

    Small increases in the Al content of Ti 3 Al-Nb alloys are known to improve creep resistance at the expense of the room temperature ductility. Though considerable work has been done on the creep behavior of titanium aluminide alloys, a systematic investigation involving the role of Al on the creep of aluminides is lacking. In the present study the authors have therefore carried out a complete investigation on stress and temperature effects on two alloys with differing Al contents, Ti-24Al-15Nb and Ti-26Al-15Nb (nominal composition in at%) in order to understand the effect of Al in terms of power law creep behavior. The following conclusions are made: (1) A strong Al effect on the creep resistance of O phase alloys in the Ti-Al-Nb systems has been confirmed, through a study of stress and temperature effects on the creep behavior of the Ti-24Al-15Nb and the Ti-26Al-15Nb compositions. (2) It has been shown, however, that the small differences in Al do not affect either the activation energies for creep (∼370 kJ/mole) or the creep mechanism (climb controlled creep with a stress exponent of 4). The activation energies and stress exponents are similar to that observed in single phase O alloys. (3) It is suggested that Al influences creep strength through an intrinsic effect on the pre-exponential term AD o in the power law creep equation. It is possible that this effect is related to a higher ordering energy of the O phase with increasing Al content

  15. Removing nickel from nickel-coated carbon fibers

    Science.gov (United States)

    Hardianto, A.; Hertleer, C.; De Mey, G.; Van Langenhove, L.

    2017-10-01

    Conductive fibers/yarns are one of the most important materials for smart textiles because of their electrically conductive functionality combined with flexibility and light weight. They can be applied in many fields such as the medical sector, electronics, sensors and even as thermoelectric generators. Temperature sensors, for example, can be made using the thermocouple or thermopile principle which usually uses two different metal wires that can produce a temperature-dependent voltage. However, if metal wires are inserted into a textile structure, they will decrease the flexibility properties of the textile product. Nickel-coated Carbon Fiber (NiCF), a conductive textile yarn, has a potential use as a textile-based thermopile if we can create an alternating region of carbon and nickel along the fiber which in turn it can be used for substituting the metallic thermopile. The idea was to remove nickel from NiCF in order to obtain a yarn that contains alternating zones of carbon and nickel. Due to no literature reporting on how to remove nickel from NiCF, in this paper we investigated some chemicals to remove nickel from NiCF.

  16. Rhodium and Hafnium Influence on the Microstructure, Phase Composition, and Oxidation Resistance of Aluminide Coatings

    OpenAIRE

    Maryana Zagula-Yavorska; Małgorzata Wierzbińska; Jan Sieniawski

    2017-01-01

    A 0.5 μm thick layer of rhodium was deposited on the CMSX 4 superalloy by the electroplating method. The rhodium-coated superalloy was hafnized and aluminized or only aluminized using the Chemical vapour deposition method. A comparison was made of the microstructure, phase composition, and oxidation resistance of three aluminide coatings: nonmodified (a), rhodium-modified (b), and rhodium- and hafnium-modified (c). All three coatings consisted of two layers: the additive layer and the interdi...

  17. Behavioral interventions to reduce nickel exposure in a nickel processing plant.

    Science.gov (United States)

    Rumchev, Krassi; Brown, Helen; Wheeler, Amanda; Pereira, Gavin; Spickett, Jeff

    2017-10-01

    Nickel is a widely-used material in many industries. Although there is enough evidence that occupational exposure to nickel may cause respiratory illnesses, allergies, and even cancer, it is not possible to stop the use of nickel in occupational settings. Nickel exposure, however, can be controlled and reduced significantly in workplaces. The main objective of this study was to assess if educational intervention of hygiene behavior could reduce nickel exposure among Indonesian nickel smelter workers. Participants were randomly assigned to three intervention groups (n = 99). Group one (n = 35) received only an educational booklet about nickel, related potential health effects and preventive measures, group two (n = 35) attended a presentation in addition to the booklet, and group three (n = 29) received personal feedback on their biomarker results in addition to the booklet and presentations. Pre- and post-intervention air sampling was conducted to measure concentrations of dust and nickel in air along with worker's blood and urine nickel concentrations. The study did not measure significant differences in particles and nickel concentrations in the air between pre- and post-interventions. However, we achieved significant reductions in the post intervention urine and blood nickel concentrations which can be attributed to changes in personal hygiene behavior. The median urinary nickel concentration in the pre-intervention period for group one was 52.3 µg/L, for group two 57.4 µg/L, and group three 43.2 µg/L which were significantly higher (pnickel with significantly (p nickel levels of 0.1 µg/L for all groups. The study showed that educational interventions can significantly reduce personal exposure levels to nickel among Indonesian nickel smelter workers.

  18. Charge and spin density in s-stable rare earth intermetallic compounds

    International Nuclear Information System (INIS)

    Graaf, H. de.

    1982-01-01

    This thesis deals with a study of the electronic structure of rare earth intermetallic compounds, in particular the electronic charge and spin density distribution. These are closely related to the properties of the rare earth ions, which carry the partly filled 4f shell. In chapter 1 a survey of the theory of hyperfine interaction as far as it has a bearing on the Moessbauer effect of 155 Gd and 151 Eu is given. Also some details of the Moessbauer spectra, which have practical importance are discussed. In chapter 2 the experimental set-up is described. Special attention is paid to the gamma radiation source and gamma detection requirements. In chapter 3 the author introduces the theoretical framework which will be used to interpret the measurements. In chapter 4 the results of the 155 Gd Moessbauer measurements are presented. Also it is discussed how the result can be understood in terms of the charge and spin density in rare earth intermetallic compounds. In order to lend support to the picture emerging from the previous chapter, in chapter 5 the conduction electron band structure of some representative Gd intermetallics is computed with an approximate semi-empirical LCAO method. The results are compared with those from chapter 4. Finally, in chapter 6, the 151 Eu resonance is used to investigate the temperature dependence of the hyperfine field and line width in the Eu intermetallic compounds Eu 2 Mg 17 and EuMg 5 . (Auth.)

  19. Protective coatings on structural materials for energy conversion systems

    International Nuclear Information System (INIS)

    John, J.T.; De, P.K.; Srinivasa, R.S.

    2000-01-01

    Full text: Structural Materials and Components used in coal fired energy conversion systems, crude oil refineries and coal gasification plants are subjected to degradation due to oxidation, sulfidation, carbonization and halogenation. Suitable protective coatings can significantly enhance their life. Protective coatings work by forming a highly stable, self-healing and slow growing protective scale at the operating temperatures. These scales act as barriers between the corrosive environment and the alloy and prevent degradation of the substitute. Three types of scales that provide such protection are based on Al 2 O 3 , Cr 2 O 3 and SiO 2 . Aluminide coatings are major alumina forming protecting coatings, applied on nickel, cobalt and iron base alloys. Aluminide coatings are prepared by enriching the surface of a component by aluminum. In this paper the formation of aluminide coatings of nickel, IN738, Alloy 800, Zircaloy-2 and pure iron by chemical vapor deposition has been described. In this technique, Aluminum chloride vapors from bath kept at 353-373 K are carried in a stream of hydrogen gas into a Hot Walled CVD chamber kept at 1173-1373 K. The AlCl 3 vapors were allowed to react with pure aluminum whereby aluminum sub-chlorides like AlCl and AlCl 2 are produced which deposit aluminum on the substrates. At the high temperature of the deposition, aluminum diffuses into the substrate and forms the aluminide coating. The process can be represented by the reaction Al (i) + AlCl 3(g) AlCl 2(s) + AlCl 2 (g) . XRD and optical microscopic studies have characterized the coatings. On pure nickel and Alloy 800 the coating consists of Ni 2 Al 3 and NiAl respectively. On pure iron the coatings consisted of FeAl. On Zircaloy-2, ZrAl 2 was also detected. The CVD coating process, XRD and optical microscopy data will be discussed further

  20. Effects of surface condition on aqueous corrosion and environmental embrittlement of iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Perrin, R.L.; Buchanan, R.A. [Univ. of Tennessee, Knoxville, TN (United States)

    1996-08-01

    Effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion and environmental-embrittlement characteristics of Fe{sub 3}Al-based iron aluminides (FA-84, FA-129 and FAL-Mo), a FeAl-based iron aluminide (FA-385), and a disordered low-aluminum Fe-Al alloy (FAPY) were evaluated. All tests were conducted at room temperature in a mild acid-chloride solution. In cyclic-anodic-polarization testing for aqueous-corrosion behavior, the surface conditions examined were: as-received (i.e., with the retained high-temperature oxides), mechanically cleaned and chemically cleaned. For all materials, the polarization tests showed the critical pitting potentials to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. These results indicate detrimental effects of the retained high-temperature oxides in terms of increased susceptibilities to localized corrosion. In 200-hour U-bend stress-corrosion-cracking tests for environmental-embrittlement behavior, conducted at open-circuit corrosion potentials and at a hydrogen-charging potential of {minus}1500 mV (SHE), the above materials (except FA-385) were examined with retained oxides and with mechanically cleaned surfaces. At the open-circuit corrosion potentials, none of the materials in either surface condition underwent cracking. At the hydrogen-charging potential, none of the materials with retained oxides underwent cracking, but FA-84, FA-129 and FAL-Mo in the mechanically cleaned condition did undergo cracking. These results suggest beneficial effects of the retained high-temperature oxides in terms of increased resistance to environmental hydrogen embrittlement.

  1. Toughening and creep in multiphase intermetallics through ...

    Indian Academy of Sciences (India)

    It has however often been the case that the process of ductilisation or toughening has also led to a decrease in high temperature properties, especially creep. In this paper we describe approaches to the ductilisation of two different classes of intermetallic alloys through alloying to introduce beneficial, second phase effects.

  2. Large positive magnetoresistance in intermetallic compound NdCo2Si2

    Science.gov (United States)

    Roy Chowdhury, R.; Dhara, S.; Das, I.; Bandyopadhyay, B.; Rawat, R.

    2018-04-01

    The magnetic, magneto-transport and magnetocaloric properties of antiferromagnetic intermetallic compound NdCo2Si2 (TN = 32K) have been studied. The compound yields a positive magnetoresistance (MR) of about ∼ 123 % at ∼ 5K in 8 T magnetic field. The MR value is significantly large vis - a - vis earlier reports of large MR in intermetallic compounds, and possibly associated with the changes in magnetic structure of the compound. The large MR value can be explained in terms of field induced pseudo-gaps on Fermi surface.

  3. Abrasive wear of intermetallics

    International Nuclear Information System (INIS)

    Hawk, J.A.; Alman, D.E.; Wilson, R.D.

    1995-01-01

    The US Bureau of Mines is investigating the wear behavior of a variety of advanced materials. Among the many materials under evaluation are intermetallic alloys based on the compounds: Fe 3 Al, Ti 3 Al, TiAl, Al 3 Ti, NiAl and MoSi 2 . The high hardness, high modulus, low density, and superior environmental stability of these compounds make them attractive for wear materials. This paper reports on the abrasive wear of alloys and composites based on the above compounds. The abrasive wear behavior of these alloys and composites are compared to other engineering materials used in wear applications

  4. Mechanical and oxidation properties of some B2 rare earth–magnesium intermetallic

    Energy Technology Data Exchange (ETDEWEB)

    Stumphy, Brad [Iowa State Univ., Ames, IA (United States)

    2006-12-15

    The remainder of Chapter 1 provides background information on three main topics. First is a discussion about the basic structure and composition of binary B2 intermetallic compounds. Second, the mechanical properties of intermetallics are examined, starting with the cause for the typically inherent brittleness observed in B2 intermetallics. A number of B2 compounds have been found to possess an abnormal level of ductility compared to other intermetallics in this class, including a handful of other rare earth–non-rare earth (RM) B2 line compounds, and these findings are also discussed. Finally, oxidation studies of rare earth metals, focusing on yttrium and cerium, as well as magnesium and some B2 materials are discussed. Chapter 2 is an in-depth look into certain aspects of the laboratory work done during this study. The many challenges and difficulties encountered required that a variety of laboratory techniques be attempted in the making, processing, and testing of these two intermetallic materials. The results and ensuing discussion for the mechanical testing that was performed are found in Chapter 3. Tensile and compression testing results for YMg are shown first, followed by those for CeMg. Some samples were made using electrical discharge machining (EDM) while others were polished into the desired shape. A scanning electron microscope (SEM) was utilized to inspect surfaces of the tensile and compression samples. Hardness values and attempts to determine fracture toughness are also recorded before beginning the discussion. Chapter 4 follows the same basic format for the oxidation study portion of the research. Oxidation curves for CeMg are followed by a qualitative chemical analysis using energy dispersive spectroscopy (EDS). The YMg oxidation curves are shown next followed by an x-ray diffraction (XRD) analysis of the oxidation process for this material and a discussion of the results. Chapter 5 is a summary of the research performed in the mechanical and

  5. Nickel hydrogen/nickel cadmium battery trade studies

    Science.gov (United States)

    Stadnick, S. J.

    1983-01-01

    Nickel Hydrogen cell and battery technology has matured to the point where a real choice exists between Nickel Hydrogen and Nickel Cadmium batteries for each new spacecraft application. During the past few years, a number of spacecraft programs have been evaluated at Hughes with respect to this choice, with the results being split about fifty-fifty. The following paragraphs contain criteria which were used in making the battery selection.

  6. EFFECT OF INTERMETALLIC PHASES ON CORROSION BEHAVIOR AND MECHANICAL PROPERTIES OF DUPLEX STAINLESS STEEL AND SUPER-DUPLEX STAINLESS STEEL

    Directory of Open Access Journals (Sweden)

    Prabhu Paulraj

    2015-08-01

    Full Text Available Duplex Stainless Steels (DSS and Super Duplex Stainless Steel (SDSS have excellent integration of mechanical and corrosion properties. However, the formation of intermetallic phases is a major problem in their usage. The mechanical and corrosion properties are deteriorated due to the presence of intermetallic phases. These phases are induced during welding, prolonged exposure to high temperatures, and improper heat treatments. The main emphasis of this review article is on intermetallic phases and their effects on corrosion and mechanical properties. First the effect of various alloying elements on DSS and SDSS has been discussed followed by formation of various intermetallic phases. The intermetallic phases affect impact toughness and corrosion resistance significantly. Their deleterious effect on weldments has also been reviewed.

  7. Pressure-induced phenomena in U intermetallics

    Czech Academy of Sciences Publication Activity Database

    Sechovský, V.; Honda, F.; Prokeš, K.; Syshchenko, O.; Andreev, Alexander V.; Kamarád, Jiří

    2003-01-01

    Roč. 34, č. 2 (2003), s. 1377-1386 ISSN 0587-4254. [International Conference on Strongly Correlated Electron Systems (SCES 02). Cracow, 10.07.2002-13.07.2002] R&D Projects: GA ČR GA202/02/0739 Institutional research plan: CEZ:AV0Z1010914; CEZ:MSM 113200002 Keywords : pressure effect * intermetallics Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.752, year: 2003

  8. NICKEL PLATING PROCESS

    Science.gov (United States)

    Hoover, T.B.; Zava, T.E.

    1959-05-12

    A simplified process is presented for plating nickel by the vapor decomposition of nickel carbonyl. In a preferred form of the invention a solid surface is nickel plated by subjecting the surface to contact with a mixture containing by volume approximately 20% nickel carbonyl vapor, 2% hydrogen sulfide and .l% water vapor or 1% oxygen and the remainder carbon dioxide at room temperature until the desired thickness of nickel is obtained. The advantage of this composition over others is that the normally explosive nickel carbonyl is greatly stabilized.

  9. Design Protocols and Analytical Strategies that Incorporate Structural Reliability Models

    Science.gov (United States)

    Duffy, Stephen F.

    1997-01-01

    Ceramic matrix composites (CMC) and intermetallic materials (e.g., single crystal nickel aluminide) are high performance materials that exhibit attractive mechanical, thermal and chemical properties. These materials are critically important in advancing certain performance aspects of gas turbine engines. From an aerospace engineer's perspective the new generation of ceramic composites and intermetallics offers a significant potential for raising the thrust/weight ratio and reducing NO(x) emissions of gas turbine engines. These aspects have increased interest in utilizing these materials in the hot sections of turbine engines. However, as these materials evolve and their performance characteristics improve a persistent need exists for state-of-the-art analytical methods that predict the response of components fabricated from CMC and intermetallic material systems. This need provided the motivation for the technology developed under this research effort. Continuous ceramic fiber composites exhibit an increase in work of fracture, which allows for "graceful" rather than catastrophic failure. When loaded in the fiber direction, these composites retain substantial strength capacity beyond the initiation of transverse matrix cracking despite the fact that neither of its constituents would exhibit such behavior if tested alone. As additional load is applied beyond first matrix cracking, the matrix tends to break in a series of cracks bridged by the ceramic fibers. Any additional load is born increasingly by the fibers until the ultimate strength of the composite is reached. Thus modeling efforts supported under this research effort have focused on predicting this sort of behavior. For single crystal intermetallics the issues that motivated the technology development involved questions relating to material behavior and component design. Thus the research effort supported by this grant had to determine the statistical nature and source of fracture in a high strength, Ni

  10. Effects of heat-treatment on the microstructure of TiAl-Nb produced with laser metal deposition technique

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2017-10-01

    Full Text Available due to their lightness and excellent creep properties when compared to nickel super-alloys. This paper looked into the production of titanium aluminide microstructures, the so-called ordered a2-Ti3Al-Nb, making use of the in-situ laser metal alloying...

  11. Corrosion Study and Intermetallics Formation in Gold and Copper Wire Bonding in Microelectronics Packaging

    Directory of Open Access Journals (Sweden)

    Christopher Breach

    2013-07-01

    Full Text Available A comparison study on the reliability of gold (Au and copper (Cu wire bonding is conducted to determine their corrosion and oxidation behavior in different environmental conditions. The corrosion and oxidation behaviors of Au and Cu wire bonding are determined through soaking in sodium chloride (NaCl solution and high temperature storage (HTS at 175 °C, 200 °C and 225 °C. Galvanic corrosion is more intense in Cu wire bonding as compared to Au wire bonding in NaCl solution due to the minimal formation of intermetallics in the former. At all three HTS annealing temperatures, the rate of Cu-Al intermetallic formation is found to be three to five times slower than Au-Al intermetallics. The faster intermetallic growth rate and lower activation energy found in this work for both Au/Al and Cu/Al as compared to literature could be due to the thicker Al pad metallization which removed the rate-determining step in previous studies due to deficit in Al material.

  12. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  13. Oxidation behavior of Hf-modified platinum aluminide coatings during thermal cycling

    Directory of Open Access Journals (Sweden)

    Liya Ye

    2018-02-01

    Full Text Available Platinum aluminide coatings with different Hf contents were fabricated by using HfCl4. The oxidation kinetics and the rumpling behavior of oxide scale were investigated. After thermal cycling, the coating with 0.46 wt% Hf showed least weight gain. With the increase of Hf content, rumpling extent of the scale decreased. Meanwhile, HfO2 preferentially formed in the scale resulting in the increase of scale thickness. The oxidation of excessive Hf even caused the spallation of the scale. The results in the present study indicate that although Hf plays an important role in decreasing rumpling extent of TGO, the oxidation of Hf decreases the adhesion of the scale. Keywords: Pt-Al coating, Hf, Oxidation, Rumpling

  14. Carbon deposition on nickel ferrites and nickel-magnetite surfaces

    International Nuclear Information System (INIS)

    Allen, G.C.; Jutson, J.A.

    1988-06-01

    Carbon deposition on Commercial Advanced Gas-Cooled Reactor (CAGR) fuel cladding and heat exchanger surfaces lowers heat transfer efficiency and increases fuel pin temperatures. Several types of deposit have been identified including both thin dense layers and also low density columnar deposits with filamentary or convoluted laminar structure. The low-density types are often associated with particles containing iron, nickel or manganese. To identify the role of nickel in the deposition process surfaces composed of nickel-iron spinels or metallic nickel/magnetite mixtures have been exposed to γ radiation in a gas environment simulating that in the reactor. Examination of these surfaces by Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM) have shown that while metallic nickel (Ni(O)) catalyses the formation of filamentary low density carbon deposits, the presence of divalent nickel (Ni(II)) sites in spinel type oxides is associated only with dense deposits. (author)

  15. Coatings for fast breeder reactor components

    International Nuclear Information System (INIS)

    Johnson, R.N.

    1984-04-01

    Several types of metallurgical coatings are used in the unique environments of the fast breeder reactor. Most of the coatings have been developed for tribological applications, but some also serve as corrosion barriers, diffusion barriers, or radionuclide traps. The materials that have consistently given the best performance as tribological coatings in the breeder reactor environments have been coatings based on chromium carbide, nickel aluminide, or Tribaloy 700 (a nickel-base hard-facing alloy). Other coatings that have been qualified for limited applications include chromium plating for low temperature galling protection and nickel plating for radionuclide trapping

  16. Microstructures of iron aluminides processed by additive layer manufacturing and spark plasma sintering

    Czech Academy of Sciences Publication Activity Database

    Michalcová, A.; Palm, M.; Senceková, L.; Rolink, G.; Weisheit, A.; Kubatík, Tomáš František

    2015-01-01

    Roč. 15, č. 4 (2015), s. 610-614 ISSN 1213-2489 Institutional support: RVO:61389021 Keywords : Intermetallics * Laser additive manufacturing * Powder metal lurgy Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  17. The EU Nickel Directive revisited--future steps towards better protection against nickel allergy

    DEFF Research Database (Denmark)

    Thyssen, Jacob P; Uter, Wolfgang; McFadden, John

    2011-01-01

    In July 2001, the EU Nickel Directive came into full force to protect European citizens against nickel allergy and dermatitis. Prior to this intervention, Northern European governments had already begun to regulate consumer nickel exposure. According to part 2 of the EU Nickel Directive and the D......In July 2001, the EU Nickel Directive came into full force to protect European citizens against nickel allergy and dermatitis. Prior to this intervention, Northern European governments had already begun to regulate consumer nickel exposure. According to part 2 of the EU Nickel Directive...... and the Danish nickel regulation, consumer items intended to be in direct and prolonged contact with the skin were not allowed to release more than 0.5 µg nickel/cm2/week. It was considered unlikely that nickel allergy would disappear altogether as a proportion of individuals reacted below the level defined...

  18. Single crystal growth of europium and ytterbium based intermetallic ...

    Indian Academy of Sciences (India)

    The difference between an intermetallic compound and a regular metal (e.g., ... intriguing properties, there have not been any reports of thorough investigations of .... scanning electron microscope (SEM) equipped with an energy dispersive ...

  19. Electrolytic Recovery of Nickel from Spent Electroless Nickel Bath Solution

    Directory of Open Access Journals (Sweden)

    R. Idhayachander

    2010-01-01

    Full Text Available Plating industry is one of the largest polluting small scale industries and nickel plating is among the important surface finishing process in this industry. The waste generated during this operation contains toxic nickel. Nickel removal and recovery is of great interest from spent bath for environmental and economic reasons. Spent electroless nickel solution from a reed relay switch manufacturing industry situated in Chennai was taken for electrolytic recovery of nickel. Electrolytic experiment was carried out with mild steel and gold coated mild steel as cathode and the different parameters such as current density, time, mixing and pH of the solution were varied and recovery and current efficiency was studied. It was noticed that there was an increase in current efficiency up to 5 A/dm2 and after that it declines. There is no significant improvement with mixing but with modified cathode there was some improvement. Removal of nickel from the spent electroless nickel bath was 81.81% at 5 A/dm2 and pH 4.23. Under this condition, the content of nickel was reduced to 0.94 g/L from 5.16 g/L. with 62.97% current efficiency.

  20. Aluminide protective coatings on high–temperature creep resistant cast steel

    Directory of Open Access Journals (Sweden)

    J. Kubicki

    2009-10-01

    Full Text Available This paper presents the results of research on aluminide protective coatings manufactured on high–temperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, especially at high carburizing potential atmosphere. Coatings were obtained on cast steel type G–XNiCrSi36–18 with the following methods: pack cementation, paste method, cast method and slurry cementation. The phase composition, thickness and morphology of coatings were determined. Coatings capacity of carbon diffusion inhibition and thermal shocks resistance of coatings were determined with different methods. It was found, that all of the coatings reduce carbon diffusion in different degree and all coatings liable to degradation in consequence cracking and oxidation. Coating life time is mainly dependent on morphology, phase composition and service condition (thermal shocks first of all.

  1. Human exposure to nickel

    Energy Technology Data Exchange (ETDEWEB)

    Grandjean, P

    1984-01-01

    In order of abundance in the earth's crust, nickel ranks as the 24th element and has been detected in different media in all parts of the biosphere. Thus, humans are constantly exposed to this ubiquitous element, though in variable amounts. Occupational exposures may lead to the retention of 100 micrograms of nickel per day. Environmental nickel levels depend particularly on natural sources, pollution from nickel-manufacturing industries and airborne particles from combustion of fossil fuels. Absorption from atmospheric nickel pollution is of minor concern. Vegetables usually contain more nickel than do other food items. Certain products, such as baking powder and cocoa powder, have been found to contain excessive amounts of nickel, perhaps related to nickel leaching during the manufacturing process. Soft drinking-water and acid beverages may dissolve nickel from pipes and containers. Scattered studies indicate a highly variable dietary intake of nickel, but most averages are about 200-300 micrograms/day. In addition, skin contact to a multitude of metal objects may be of significance to the large number of individuals suffering from contact dermatitis and nickel allergy. Finally, nickel alloys are often used in nails and prostheses for orthopaedic surgery, and various sources may contaminate intravenous fluids. Thus, human nickel exposure originates from a variety of sources and is highly variable. Occupational nickel exposure is of major significance, and leaching of nickel may add to dietary intakes and to cutaneous exposures. 79 references.

  2. Hydrogen storage as a hydride. Citations from the International Aerospace Abstracts data base

    Science.gov (United States)

    Zollars, G. F.

    1980-01-01

    These citations from the international literature concern the storage of hydrogen in various metal hydrides. Binary and intermetallic hydrides are considered. Specific alloys discussed are iron titanium, lanthanium nickel, magnesium copper and magnesium nickel among others.

  3. Synthesis of Nickel and Nickel Hydroxide Nanopowders by Simplified Chemical Reduction

    Directory of Open Access Journals (Sweden)

    Jeerapan Tientong

    2014-01-01

    Full Text Available Nickel nanopowders were synthesized by a chemical reduction of nickel ions with hydrazine hydrate at pH ~12.5. Sonication of the solutions created a temperature of 54–65°C to activate the reduction reaction of nickel nanoparticles. The solution pH affected the composition of the resulting nanoparticles. Nickel hydroxide nanoparticles were formed from an alkaline solution (pH~10 of nickel-hydrazine complexed by dropwise titration. X-ray diffraction of the powder and the analysis of the resulting Williamson-Hall plots revealed that the particle size of the powders ranged from 12 to 14 nm. Addition of polyvinylpyrrolidone into the synthesis decreased the nickel nanoparticle size to approximately 7 nm. Dynamic light scattering and scanning electron microscopy confirmed that the particles were in the nanometer range. The structure of the synthesized nickel and nickel hydroxide nanoparticles was identified by X-ray diffraction and Fourier transform infrared spectroscopy.

  4. Intermetallic compounds of Ni and Ga as catalysts for the synthesis of methanol

    DEFF Research Database (Denmark)

    Sharafutdinov, Irek; Elkjær, Christian Fink; de Carvalho, Hudson Wallace Pereira

    2014-01-01

    In this work, we present a detailed study of the formation of supported intermetallic Ni–Ga catalysts for CO2 hydrogenation to methanol. The bimetallic phase is formed during a temperature-programmed reduction of the metal nitrates. By utilizing a combination of characterization techniques......, in particular in situ and ex situ X-ray diffraction, in situ X-ray absorption spectroscopy, transmission electron microscopy combined with electron energy loss spectroscopy and X-ray fluorescence, we have studied the formation of intermetallic Ni–Ga catalysts of two compositions: NiGa and Ni5Ga3. These methods...... demonstrate that the catalysts with the desired intermetallic phase and composition are formed upon reduction in hydrogen and enable us to propose a mechanism of the Ni–Ga nanoparticles formation. By studying the effect of calcination prior to catalyst reduction, we show that the reactivity depends...

  5. Microstructure and phase equilibria in the Ni-Al-W system

    Czech Academy of Sciences Publication Activity Database

    Popovič, J.; Brož, P.; Buršík, Jiří

    2008-01-01

    Roč. 16, č. 7 (2008), s. 884-888 ISSN 0966-9795 R&D Projects: GA ČR(CZ) GA106/07/1078 Institutional research plan: CEZ:AV0Z20410507 Keywords : nickel aluminides * heat treatment * phase diagram Subject RIV: BJ - Thermodynamics Impact factor: 2.034, year: 2008

  6. Effective and Environmentally Friendly Nickel Coating on the Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ivana Škugor Rončević

    2016-12-01

    Full Text Available The low density and good mechanical properties make magnesium and its alloys attractive construction materials in the electronics, automotive, and aerospace industry, together with application in medicine due to their biocompatibility. Magnesium AZ91D alloy is an alloy with a high content of aluminum, whose mechanical properties overshadow the low corrosion resistance caused by the composition of the alloy and the existence of two phases: α magnesium matrix and β magnesium aluminum intermetallic compound. To improve the corrosion resistance, it is necessary to find an effective protection method for the alloy surface. Knowing and predicting electrochemical processes is an essential for the design and optimization of protective coatings on magnesium and its alloys. In this work, the formations of nickel protective coatings on the magnesium AZ91D alloy surface by electrodeposition and chemical deposition, are presented. For this purpose, environmentally friendly electrolytes were used. The corrosion resistance of the protected alloy was determined in chloride medium using appropriate electrochemical techniques. Characterization of the surface was performed with highly sophisticated surface-analytical methods.

  7. 3D study of intermetallics and their effect on the corrosion morphology of rheocast aluminium alloy

    International Nuclear Information System (INIS)

    Mingo, B.; Arrabal, R.; Pardo, A.; Matykina, E.; Skeldon, P.

    2016-01-01

    In the present study, the effect of heat treatment T6.1 on the microstructure and corrosion behaviour of rheocast aluminium alloy A356 is investigated on the basis of 2D/3D characterization techniques and electrochemical and SKPFM measurements. Heat treatment strengthens the α-Al matrix, modifies the intermetallic particles and spheroidizes eutectic Si. These changes do not modify significantly the corrosion behaviour of the alloy. 3D SEM-Tomography clearly shows that the corrosion advances in the shape of narrow paths between closely spaced intermetallics without a major influence of eutectic Si. - Highlights: • T6.1 spheroidizes Si, strengthens the matrix and modifies the intermetallics. • Electrochemical behaviour of untreated and heat-treated alloys is similar. • 3D SEM-Tomography provides additional information on the corrosion morphology. • Corrosion advances as paths between intermetallics with little influence of Si.

  8. The EU Nickel Directive revisited--future steps towards better protection against nickel allergy

    DEFF Research Database (Denmark)

    Thyssen, Jacob P; Uter, Wolfgang; McFadden, John

    2011-01-01

    In July 2001, the EU Nickel Directive came into full force to protect European citizens against nickel allergy and dermatitis. Prior to this intervention, Northern European governments had already begun to regulate consumer nickel exposure. According to part 2 of the EU Nickel Directive...... by the EU Nickel Directive. Despite this, the EU Nickel Directive part 2 was expected to work as an operational limit that would sufficiently protect European consumers against nickel allergy and dermatitis. This review presents the accumulation of epidemiological studies that evaluated the possible effect...... and the Danish nickel regulation, consumer items intended to be in direct and prolonged contact with the skin were not allowed to release more than 0.5 µg nickel/cm2/week. It was considered unlikely that nickel allergy would disappear altogether as a proportion of individuals reacted below the level defined...

  9. An Investigation of the Microstructure of an Intermetallic Layer in Welding Aluminum Alloys to Steel by MIG Process.

    Science.gov (United States)

    Nguyen, Quoc Manh; Huang, Shyh-Chour

    2015-12-02

    Butt joints of A5052 aluminum alloy and SS400 steel, with a new type of chamfered edge, are welded by means of metal inert gas welding and ER4043 Al-Si filler metal. The microhardness and microstructure of the joint are investigated. An intermetallic layer is found on the surface of the welding seam and SS400 steel sheet. The hardness of the intermetallic layer is examined using the Vickers hardness test. The average hardness values at the Intermetallic (IMC) layer zone and without the IMC layer zone were higher than that of the welding wire ER4043. The tensile strength test showed a fracture at the intermetallic layer when the tensile strength is 225.9 MPa. The tensile value test indicated the average of welds was equivalent to the 85% tensile strength of the A5052 aluminum alloy. The thickness of the intermetallic layers is non-uniform at different positions with the ranges from 1.95 to 5 μm. The quality of the butt joint is better if the intermetallic layer is minimized. The Si crystals which appeared at the welding seam, indicating that this element participated actively during the welding process, also contributed to the IMC layer's formation.

  10. Structural and Electronic Investigations of Complex Intermetallic Compounds

    Energy Technology Data Exchange (ETDEWEB)

    Ko, Hyunjin [Iowa State Univ., Ames, IA (United States)

    2008-01-01

    In solid state chemistry, numerous investigations have been attempted to address the relationships between chemical structure and physical properties. Such questions include: (1) How can we understand the driving forces of the atomic arrangements in complex solids that exhibit interesting chemical and physical properties? (2) How do different elements distribute themselves in a solid-state structure? (3) Can we develop a chemical understanding to predict the effects of valence electron concentration on the structures and magnetic ordering of systems by both experimental and theoretical means? Although these issues are relevant to various compound classes, intermetallic compounds are especially interesting and well suited for a joint experimental and theoretical effort. For intermetallic compounds, the questions listed above are difficult to answer since many of the constituent atoms simply do not crystallize in the same manner as in their separate, elemental structures. Also, theoretical studies suggest that the energy differences between various structural alternatives are small. For example, Al and Ga both belong in the same group on the Periodic Table of Elements and share many similar chemical properties. Al crystallizes in the fcc lattice with 4 atoms per unit cell and Ga crystallizes in an orthorhombic unit cell lattice with 8 atoms per unit cell, which are both fairly simple structures (Figure 1). However, when combined with Mn, which itself has a very complex cubic crystal structure with 58 atoms per unit cell, the resulting intermetallic compounds crystallize in a completely different fashion. At the 1:1 stoichiometry, MnAl forms a very simple tetragonal lattice with two atoms per primitive unit cell, while MnGa crystallizes in a complicated rhombohedral unit cell with 26 atoms within the primitive unit cell. The mechanisms influencing the arrangements of atoms in numerous crystal structures have been studied theoretically by calculating electronic

  11. Oral nickel exposure may induce Type I hypersensitivity reaction in nickel-sensitized subjects.

    Science.gov (United States)

    Büyüköztürk, Suna; Gelincik, Aslı; Ünal, Derya; Demirtürk, Mustafa; Çelik, Dolay Damla; Erden, Sacide; Çolakoğlu, Bahattin; Erdem Kuruca, Serap

    2015-05-01

    Little is known about the clinical and immunological changes in the nickel allergic patients with systemic symptoms. We aimed to evaluate T helper cell responses of patients with different clinical presentations due to nickel. Patients having various allergic symptoms and positive patch test results to nickel and 20 controls underwent skin prick tests with nickel. IL-10, IL-4, IL-5 and IFN-gamma were measured in the culture supernatants of PBMC stimulated by nickel during lymphocyte proliferation test (LTT). 69 patients (56 female, mean age: 49.2 ± 13.1), 97% having nickel containing dental devices and 20 controls (8 female, mean age 34.9 ± 12.06) were evaluated. Skin prick tests with nickel were positive in 70% of the patients (pnickel. Nickel containing dental alloys and oral nickel intake seem to trigger systemic symptoms in previously nickel sensitized patients. Copyright © 2015 Elsevier B.V. All rights reserved.

  12. Microstructure evaluation and mechanical behavior of high-niobium containing titanium aluminides

    Science.gov (United States)

    Bean, Glenn Estep, Jr.

    Ti-Al-Nb-based alloys with gamma(TiAl)+sigma(Nb2Al) microstructure have shown promise for potential high temperature applications due to their high specific strength. Recent research has been aimed towards increasing strength and operating temperatures through microstructural refinement and control. Alloys with 10 - 30% sigma-phase have been investigated, exploring relationships between chemistry, microstructure development, and flow behavior. Alloys with composition Ti-45Al-xNb-5Cr-1Mo (where x = 15, 20, 25 at%) have been produced, characterized, and tested at high temperature under compression. Processing, microstructure and mechanical property relationships are thoroughly investigated to reveal a significant connection between phase stability, morphology and their resultant effects on mechanical properties. Phase transformation temperatures and stability ranges were predicted using the ThermoCalc software program and a titanium aluminide database, investigated through thermal analysis, and alloys were heat treated to develop an ultrafine gamma+sigma microstructure. It has been demonstrated that microstructural development in these alloys is sensitive to composition and processing parameters, and heating and cooling rates are vital to the modification of gamma+sigma microstructure in these alloys. Towards the goal of designing a high-Nb titanium aluminide with ultrafine, disconnected gamma+sigma morphology, it has been established that microstructural control can be accomplished in alloys containing 15-25at% Nb through targeted chemistry and processing controls. The strength and flow softening characteristics show strain rate sensitivity that is also affected by temperature. From the standpoint of microstructure development and mechanical behavior at elevated temperature, the most favorable results are obtained with the 20 at% Nb alloy, which produces a combination of high strength and fine disconnected gamma+sigma microstructure. Microstructural analysis reveals

  13. Vacancies and atomic processes in intermetallics - From crystals to quasicrystals and bulk metallic glasses

    Energy Technology Data Exchange (ETDEWEB)

    Schaefer, Hans-Eckhardt [Institute of Theoretical and Applied Physics, Stuttgart University, Pfaffenwaldring 57, 70569 Stuttgart (Germany); Baier, Falko [Voith Turbo Comp., Alexanderstr. 2, 89552 Heidenheim (Germany); Mueller, Markus A. [GFT Technologies A. G., Filderhauptstr. 142, 70599 Stuttgart (Germany); Reichle, Klaus J. [Philipp-Matthaeus-Hahn School, Jakob-Beutter-Str. 15, 72336 Balingen (Germany); Reimann, Klaus [NXP Semiconductors, Central Research and Development, High Tech Campus 4, 5656 AE Eindhoven (Netherlands); Rempel, Andrey A. [Institute of Solid State Chemistry, Russian Academy of Sciences, Ul. Pervomaiskaya 91, 620041 Ekaterinburg (Russian Federation); Sato, Kiminori [Tokyo Gakugei University, Nukuikita 4-1-1, Koganei, Tokyo 184-8501 (Japan); Ye, Feng [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, 30 Xue Yuan Road, Beijing 100083 (China); Zhang, Xiangyi [Yanshan University, Qinhuangdao 066004 (China); Sprengel, Wolfgang [Institute of Materials Physics, Graz University of Technology, Petersgasse 16, 8010 Graz (Austria)

    2011-10-15

    A review is given on atomic vacancies in intermetallic compounds. The intermetallic compounds cover crystalline, quasicrystalline, and bulk metallic glass (BMG) structures. Vacancies can be specifically characterized by their positron lifetimes, by the coincident measurement of the Doppler broadening of the two quanta emitted by positron-electron annihilation, or by time-differential dilatometry. By these techniques, high concentrations and low mobilities of thermal vacancies were found in open-structured B2 intermetallics such as FeAl or NiAl, whereas the concentrations of vacancies are low and their mobilities high in close-packed structure as, e.g., L1{sub 2}-Ni{sub 3}Al. The activation volumes of vacancy formation and migration are determined by high-pressure experiments. The favorable sublattice for vacancy formation is found to be the majority sublattice in Fe{sub 61}Al{sub 39} and in MoSi{sub 2}. In the icosahedral quasicrystal Al{sub 70}Pd{sub 21}Mn{sub 9} the thermal vacancy concentration is low, whereas in the BMG Zr{sub 57}Cu{sub 15.4}Ni{sub 12.6}Nb{sub 3}Al{sub 10} thermal vacancies are found in high concentrations with low mobilities. This may determine the basic mechanisms of the glass transition. Making use of the experimentally determined vacancy data, the main features of atomic diffusion studies in crystalline intermetallics, in quasicrystals, and in BMGs can be understood. Manfred Faehnle and his group have substantially contributed to the theoretical understanding of vacancies and diffusion mechanisms in intermetallics. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Development of in-Situ Al-Si/CuAl2 Metal Matrix Composites: Microstructure, Hardness, and Wear Behavior

    Directory of Open Access Journals (Sweden)

    Mahmoud M. Tash

    2016-06-01

    Full Text Available In the present work, in-situ metal matrix composites were fabricated through squeeze casting. The copper particles were dispersed with different weight percentages (3%, 6%, 10%, and 15% into Al-12% Si piston alloy. Also, heat treatments were performed at 380 °C and 450 °C for holding times of 6 and 18 h. The microstructures, X-ray diffractometer (XRD pattern, hardness, and wear characteristics were evaluated. The results showed that these copper particles have reacted with the aluminum under all of the aforementioned processing conditions resulting in the formation of fine copper aluminide intermetallics. Most of the intermetallics were CuAl2, while AlCu appeared in a small ratio. Additionally, these intermetallics were homogenously distributed within the alloy matrix with up to 6% Cu addition. The amounts of those intermetallics increased after performing heat treatment. Most of these intermetallics were CuAl2 at 380 °C, while the Cu-rich intermetallics appeared at 450 °C. Increasing the holding time to 18 h, however, led to grain coarsening and resulted in the formation of some cracks. The hardness of the resulting composite materials was improved. The hardness value reached to about 170 HV after heat treating at 380 °C for 8 h. The wear resistance of the resulting composite materials was remarkably improved, especially at lower additions of Cu and at the lower heat treatment temperature.

  15. Excessive nickel release from mobile phones--a persistent cause of nickel allergy and dermatitis.

    Science.gov (United States)

    Jensen, Peter; Johansen, Jeanne D; Zachariae, Claus; Menné, Torkil; Thyssen, Jacob P

    2011-12-01

    Despite the political intention to limit nickel allergy and dermatitis in Europeans, nickel allergy remains frequent. There are several explanations for the persistence of nickel allergy and dermatitis, including the increasing use of mobile phones. Before regulation of nickel release from mobile phones, we showed that eight (19.5%) of 41 mobile phones marketed in Denmark between 2003 and 2007 released nickel in concentrations that may result in nickel allergy and dermatitis. In 2009, the EU Nickel Directive was revised to include nickel-releasing mobile phones. To investigate the proportion of mobile phones sold in Denmark that release nickel after regulation. Metallic parts from 50 randomly selected mobile phones currently for sale in Denmark were tested for nickel release by use of the dimethylglyoxime (DMG)-nickel spot test. Nine (18%) phones showed at least one positive DMG test reaction and two phones had more than one DMG test-positive spot. Apparently, the proportion of mobile phones with significant nickel release remains unchanged, despite the 2009 revision of the EU Nickel Directive. We encourage manufacturers to measure nickel release from metallic components used in the assembly of mobile phones to ensure safe products. © 2011 John Wiley & Sons A/S.

  16. Oxygen stabilized rare-earth iron intermetallic compounds

    International Nuclear Information System (INIS)

    Dariel, M.P.; Malekzadeh, M.; Pickus, M.R.

    1975-10-01

    A new, oxygen-stabilized intermetallic compound was identified in sintered, pre-alloyed rare-earth iron powder samples. Its composition corresponds to formula R 12 Fe 32 O 2 and its crystal structure belongs to space group Im3m. The presence of these compounds was observed, so far, in several R--Fe--O systems, with R = Gd, Tb, Dy, Ho, Er, and Y

  17. Development of intermetallic coatings for fusion power applications

    International Nuclear Information System (INIS)

    Park, J.H.; Domenico, T.; Dragel, G.; Clark, R.

    1994-03-01

    In the design of liquid-metal cooling systems, corrosion resistance of structural materials and magnetohydrodynamic (MHD) force and its subsequent influence on thermal hydraulics and corrosion are major concerns. The objective of this study is to develop stable corrosion-resistant electrical insulator coatings at the liquid-metal/structural-material interface, with emphasis on electrically insulating coatings that prevent adverse MHD-generated currents from passing through the structural walls. Vanadium and V-base alloys are potential materials for structural applications in a fusion reactor. Insulator coatings inside the tubing are required when the system is cooled by liquid metals. Various intermetallic films were produced on V, V-t, and V-20 Ti, V-5Cr-t and V-15Cr-t, and Ti, and Types 304 and 316 stainless steel. The intermetallic layers were developed by exposure of the materials to liquid lithium of 3--5 at.% and containing dissolved metallic solutes at temperatures of 416--880 degrees C. Subsequently, electrical insulator coatings were produced by reaction of the reactive layers with dissolved nitrogen in liquid lithium or by air oxidation under controlled conditions at 600--1000 degrees C. These reactions converted the intermetallic layers to electrically insulating oxide/nitride or oxy-nitride layers. This coating method could be applied to a commercial product. The liquid metal can be used over and over because only the solutes are consumed within the liquid metal. The technique can be applied to various shapes because the coating is formed by liquid-phase reaction. This paper will discuss initial results on the nature of the coatings and their in-situ electrical resistivity characteristics in liquid lithium at high temperatures

  18. Release of fission products from irradiated aluminide fuel at high temperature

    International Nuclear Information System (INIS)

    Shibata, Toshikazu; Kanda, Keiji; Mishima, Kaichiro; Tamai, Tadaharu; Hayashi, Masatoshi; Snelgrove, James L.; Stahl, David; Matos, James E.; Travelli, Armando; Case, F. Neil; Posey, John C.

    1983-01-01

    Irradiated uranium aluminide fuel plates of 40% U-235 enrichment were heated for the determination of fission products released under flowing helium gas at temperatures up to and higher than the melting point of fuel cladding material. The release of fission products from the fuel plate at temperature below 500 deg. C was found negligible. The first rapid release of fission products was observed with the occurrence of blistering at 561±1 deg. C on the plates. The next release at 585. C might be caused by melting of the cladding material of 6061-Al alloy. The last release of fission product gases was occurred at the eutectic temperature of 640 deg. C of U-Al x . The released material was mostly xenon, but small amounts of iodine and cesium were observed. (author)

  19. Release of fission products from irradiated aluminide fuel at high temperature

    International Nuclear Information System (INIS)

    Shibata, T.; Kanda, K.; Mishima, K.

    1982-01-01

    Irradiated uranium aluminide fuel plates of 40% U-235 enrichment were heated for the determination of fission products released under flowing helium gas at temperatures up to and higher than the melting point of fuel-cladding material. The release of fission products from the fuel plate at temperature below 500 0 C was found negligible. The firist rapid release of fission products was observed with the occurrence of blistering at 561 +- 1 0 C on the plates. The next release at 585 0 C might be caused by melting of the cladding material of 6061-Al alloy. The last release of fission product gases was occurred at the eutectic temperature of 640 0 C of U-Al/sub x/. The released material was mostly xenon, but small amounts of iodine and cesium were observed

  20. Effect of Sr and solidification conditions on characteristics of intermetallic in Al-Si 319 industrial alloys

    International Nuclear Information System (INIS)

    Espinoza-Cuadra, J.; Gallegos-Acevedo, P.; Mancha-Molinar, H.; Picado, A.

    2010-01-01

    An experimental study was carried out to determine the effect of strontium (Sr) on the characteristic of intermetallic phases, particularly the Al 5 FeSi phase which present morphology of platelets or needle-like. The results showed that within the range of variables studied, the modification process caused the disappearance of the needles and only occur the precipitation of phase α (chinese script-like). Refinement of the intermetallic phases occurs in conjunction with the refinement in grain size. Both parameters depend strongly on local cooling rate (T), temperature gradient (G) and apparent rate of solidification front (V). In the case of equiaxed structures the refinement of grain size and intermetallic occurs with increasing local cooling rate and temperature gradient and decrease the apparent rate of solidification front. In the case of columnar structures, refinement of grains and intermetallic requires the increase in values of the three variables indicated. Moreover, the addition of Sr resulted in the modification of silicon eutectic, as noted in others research works.

  1. Excessive nickel release from mobile phones--a persistent cause of nickel allergy and dermatitis

    DEFF Research Database (Denmark)

    Jensen, Peter; Johansen, Jeanne D; Zachariae, Claus

    2011-01-01

    Despite the political intention to limit nickel allergy and dermatitis in Europeans, nickel allergy remains frequent. There are several explanations for the persistence of nickel allergy and dermatitis, including the increasing use of mobile phones. Before regulation of nickel release from mobile...... phones, we showed that eight (19.5%) of 41 mobile phones marketed in Denmark between 2003 and 2007 released nickel in concentrations that may result in nickel allergy and dermatitis. In 2009, the EU Nickel Directive was revised to include nickel-releasing mobile phones....

  2. Excessive nickel release from mobile phones--a persistent cause of nickel allergy and dermatitis

    DEFF Research Database (Denmark)

    Jensen, Peter; Johansen, Jeanne D; Zachariae, Claus

    2011-01-01

    phones, we showed that eight (19.5%) of 41 mobile phones marketed in Denmark between 2003 and 2007 released nickel in concentrations that may result in nickel allergy and dermatitis. In 2009, the EU Nickel Directive was revised to include nickel-releasing mobile phones.......Despite the political intention to limit nickel allergy and dermatitis in Europeans, nickel allergy remains frequent. There are several explanations for the persistence of nickel allergy and dermatitis, including the increasing use of mobile phones. Before regulation of nickel release from mobile...

  3. Synthesis of Nickel and Nickel Hydroxide Nano powders by Simplified Chemical Reduction

    International Nuclear Information System (INIS)

    Tientong, J.; Garcia, S.; Thurber, C.R.; Golden, T.D.

    2014-01-01

    Nickel nano powders were synthesized by a chemical reduction of nickel ions with hydrazine hydrate at ph ∼ 12.5. Sonication of the solutions created a temperature of 54-65 °C to activate the reduction reaction of nickel nanoparticles. The solution ph affected the composition of the resulting nanoparticles. Nickel hydroxide nanoparticles were formed from an alkaline solution (ph ∼10) of nickel-hydrazine complexed by dropwise titration. X-ray diffraction of the powder and the analysis of the resulting Williamson-Hall plots revealed that the particle size of the powders ranged from 12 to 14 nm. Addition of polyvinylpyrrolidone into the synthesis decreased the nickel nanoparticle size to approximately 7 nm. Dynamic light scattering and scanning electron microscopy confirmed that the particles were in the nanometer range. The structure of the synthesized nickel and nickel hydroxide nanoparticles was identified by X-ray diffraction and Fourier transform infrared spectroscopy.

  4. Nickel concentrations in fingernails as a measure of occupational exposure to nickel

    DEFF Research Database (Denmark)

    Peters, K; Gammelgaard, Bente; Menné, T

    1991-01-01

    in nails (p less than 0.001). The difference between the 2 levels was also significant (p less than 0.001). No correlation between the nickel concentration in fingernails and the duration of exposure could be demonstrated. It was concluded that the higher the nickel level in the fingernails, the greater...... is the possibility that the person is occupationally exposed to nickel. Nail analysis is suggested as a measure of occupational exposure to nickel.......The nickel concentration in fingernails from 2 groups of people occupationally exposed to nickel was determined. In one group, comprising 83 persons moderately exposed to nickel, the mean +/- standard deviation (SD) was 29.2 micrograms/g +/- 56.7 micrograms/g and the median 13.8 micrograms/g (range...

  5. Nanoscale grain growth behaviour of CoAl intermetallic synthesized ...

    Indian Academy of Sciences (India)

    Grain growth behaviour of the nanocrystalline CoAl intermetallic compound synthesized by mechanical alloying has been studied by isothermal annealing at different temperatures and durations. X-ray diffraction method was employed to investigate structural evolutions during mechanical alloying and annealing processes.

  6. Nanoscale grain growth behaviour of CoAl intermetallic synthesized ...

    Indian Academy of Sciences (India)

    Administrator

    Abstract. Grain growth behaviour of the nanocrystalline CoAl intermetallic compound synthesized by mechanical alloying has been studied by isothermal annealing at different temperatures and durations. X-ray diffraction method was employed to investigate structural evolutions during mechanical alloying and anneal-.

  7. The influence of pressure on diffusion leading to intermetallic compounds

    International Nuclear Information System (INIS)

    Adda, Y.; Beyeler, M.; Kirianenko, A.; Pernot, B.

    1961-01-01

    Some investigators A.D. LE CLAIRE, J.L. ZAMBROW, L. CASTLEMAN, have shown that the application of uniaxial pressure parallel to the direction of diffusion may notably modify the kinetics of growth of the intermediate phases which can be formed in this direction. The interpretation of this phenomenon being obscure, an attempt is made to explain it by detailed analysis of the experimental facts. The microscopic studies of the kinetics of growth of the zones formed shows particularly in the couples Uranium-Copper and Uranium-Nickel that it is influenced in a similar manner by a uniaxial pressure and a hydrostatic one. On the other hand the rate of growth of these zones increases as a function of the applied pressure in the systems Uranium-Copper, Uranium-Nickel and Uranium-Aluminium (this effect being particularly marked in Uranium-Aluminium). To determine with precision the limits of the range of stability of the intermetallic compounds, the curves of concentration penetration characteristics of the diffusion have been established by means of the CASTAING electronic microanalyser. The examination of the results indicates that when diffusion takes place without external pressure (couples U-Cu and U-Ni) or with a pressure less than 300 kg/cm 2 (couple U-Al) the concentration varies notably in the compounds obtained, which theoretically are stoichiometric. Thus, when crossing the zone of diffusion of one base metal to another one notes a continual passage of: UCu 4.70 to UCu 5.25 in the couple U-Cu; UNi 4.75 to UNi 5.25 in the couple U-Ni; UAl 2.2 to UAl 3.3 in the couple U-Al. If an uniaxial or hydrostatic pressure above 500 kg/cm 2 is applied to the couples U-Cu and U-Ni, or above 1000 kg/cm 2 for the couple U-Al, the composition is then constant in the zones formed. It corresponds to: UCu 5 in the couple U-Cu; UNi 5 in the couple U-Ni; UAl 3 in the couple U-Al. These results are confirmed by an X-ray diffraction study, mainly in the U-Cu system. Experiments in

  8. Thermal, structural, and magnetic studies of metals and intermetallic compounds. Final report

    International Nuclear Information System (INIS)

    Wallace, W.E.; Craig, R.S.; Rao, V.U.S.

    1976-01-01

    The powerful magnetism of certain intermetallics, e.g., SmCo 5 , has been established to originate with the powerful magnetic anisotropy of SmCo 5 , not its large magnetization. The anisotropy is, in turn, a crystal field effect. The crystal field interaction has been elucidated by the method of quantum mechanics. Studies of the systems RFe 2 , RFe 3 , RCo 3 , and R 2 Co 7 (R = a rare earth, Y or Th) reveals them to be important for hydrogen storage. In addition, important effects associated with hydrogenation of metals have been found--great enhancement of magnetization of certain systems (e.g., ErFe 2 ) and substantial increase in superconducting transition temperatures (e.g., Zr/sub .5/H/sub .5/V 2 ). Results of studies suggest that the surfaces of rare earth intermetallics are atypical. The spectrum of properties exhibited by the rare earth intermetallics suggests their utility in the efficient capture and storage of solar energy and the use of it for powering a vehicle. These aspects of the systems warrant further attention

  9. A new method to estimate the atomic volume of ternary intermetallic compounds

    International Nuclear Information System (INIS)

    Pani, M.; Merlo, F.

    2011-01-01

    The atomic volume of an A x B y C z ternary intermetallic compound can be calculated starting from volumes of some proper A-B, A-C and B-C binary phases. The three methods by Colinet, Muggianu and Kohler, originally used to estimate thermodynamic quantities, and a new method here proposed, were tested to derive volume data in eight systems containing 91 ternary phases with the known structure. The comparison between experimental and calculated volume values shows the best agreement both for the Kohler method and for the new proposed procedure. -- Graphical abstract: Synopsys: the volume of a ternary intermetallic compound can be calculated starting from volumes of some binary phases, selected by the methods of Colinet, Muggianu, Kohler and a new method proposed here. The so obtained values are compared with the experimental ones for eight ternary systems. Display Omitted Research highlights: → The application of some thermodinamic methods to a crystallochemical problem. → The prevision of the average atomic volume of ternary intermetallic phases. → The proposal of a new procedure to select the proper starting set of binary phases.

  10. Modification of NiAl intermetallic coatings processed by PTA with chromium carbides

    International Nuclear Information System (INIS)

    Yano, Diogo Henrique Sepel; Brunetti, Cristiano; Pintaude, Giuseppe; Oliveira, Ana Sofia Climaco Monteiro d'

    2010-01-01

    Equipment that operate under high-temperatures can be protected with NiAl intermetallic coatings mainly because of their metallurgical stability. This study as it evaluates the effect of chromium carbide added to Ni-Al intermetallic coatings processed by PTA. Three Ni-Al-Cr23C6 powder mixtures with different carbide fractions (15, 30 and 45 wt%) and another without carbides were deposited by PTA on an AISI 304 stainless steel plate, using two different current intensities (100 and 150A). Coatings were evaluated regarding the presence of welding defects, and resultant microstructures were characterized by X-ray diffraction and scanning electron microscopy. Vickers microhardness and EDS chemical composition were also determined. NiAl and Cr_7C_3 development was confirmed by X-ray diffraction analysis. A combination of NiAl/Cr-Fe-Ni phases was identified. The hardness was strongly related to the formed phases and their amounts. Besides presenting advances toward the development of coatings which can withstand severe operation conditions, the present study shows that PTA hardfacing is able to produce reinforced intermetallic coatings for high-temperature applications. (author)

  11. EFFECT OF INTERMETALLIC PHASES ON CORROSION BEHAVIOR AND MECHANICAL PROPERTIES OF DUPLEX STAINLESS STEEL AND SUPER-DUPLEX STAINLESS STEEL

    OpenAIRE

    Prabhu Paulraj; Rajnish Garg

    2015-01-01

    Duplex Stainless Steels (DSS) and Super Duplex Stainless Steel (SDSS) have excellent integration of mechanical and corrosion properties. However, the formation of intermetallic phases is a major problem in their usage. The mechanical and corrosion properties are deteriorated due to the presence of intermetallic phases. These phases are induced during welding, prolonged exposure to high temperatures, and improper heat treatments. The main emphasis of this review article is on intermetallic pha...

  12. Electron-Poor Polar Intermetallics: Complex Structures, Novel Clusters, and Intriguing Bonding with Pronounced Electron Delocalization.

    Science.gov (United States)

    Lin, Qisheng; Miller, Gordon J

    2018-01-16

    Intermetallic compounds represent an extensive pool of candidates for energy related applications stemming from magnetic, electric, optic, caloric, and catalytic properties. The discovery of novel intermetallic compounds can enhance understanding of the chemical principles that govern structural stability and chemical bonding as well as finding new applications. Valence electron-poor polar intermetallics with valence electron concentrations (VECs) between 2.0 and 3.0 e - /atom show a plethora of unprecedented and fascinating structural motifs and bonding features. Therefore, establishing simple structure-bonding-property relationships is especially challenging for this compound class because commonly accepted valence electron counting rules are inappropriate. During our efforts to find quasicrystals and crystalline approximants by valence electron tuning near 2.0 e - /atom, we observed that compositions close to those of quasicrystals are exceptional sources for unprecedented valence electron-poor polar intermetallics, e.g., Ca 4 Au 10 In 3 containing (Au 10 In 3 ) wavy layers, Li 14.7 Mg 36.8 Cu 21.5 Ga 66 adopting a type IV clathrate framework, and Sc 4 Mg x Cu 15-x Ga 7.5 that is incommensurately modulated. In particular, exploratory syntheses of AAu 3 T (A = Ca, Sr, Ba and T = Ge, Sn) phases led to interesting bonding features for Au, such as columns, layers, and lonsdaleite-type tetrahedral frameworks. Overall, the breadth of Au-rich polar intermetallics originates, in part, from significant relativistics effect on the valence electrons of Au, effects which result in greater 6s/5d orbital mixing, a small effective metallic radius, and an enhanced Mulliken electronegativity, all leading to ultimate enhanced binding with nearly all metals including itself. Two other successful strategies to mine electron-poor polar intermetallics include lithiation and "cation-rich" phases. Along these lines, we have studied lithiated Zn-rich compounds in which structural

  13. Nickel aluminide alloy suitable for structural applications

    Science.gov (United States)

    Liu, C.T.

    1998-03-10

    Alloys are disclosed for use in structural applications based upon NiAl to which are added selected elements to enhance room temperature ductility and high temperature strength. Specifically, small additions of molybdenum produce a beneficial alloy, while further additions of boron, carbon, iron, niobium, tantalum, zirconium and hafnium further improve performance of alloys at both room temperature and high temperatures. A preferred alloy system composition is Ni--(49.1{+-}0.8%)Al--(1.0{+-}0.8%)Mo--(0.7 + 0.5%)Nb/Ta/Zr/Hf--(nearly zero to 0.03%)B/C, where the % is at. % in each of the concentrations. All alloys demonstrated good oxidation resistance at the elevated temperatures. The alloys can be fabricated into components using conventional techniques. 4 figs.

  14. Microstructure and Tribological Properties of Mo–40Ni–13Si Multiphase Intermetallic Alloy

    Science.gov (United States)

    Song, Chunyan; Wang, Shuhuan; Gui, Yongliang; Cheng, Zihao; Ni, Guolong

    2016-01-01

    Intermetallic compounds are increasingly being expected to be utilized in tribological environments, but to date their implementation is hindered by insufficient ductility at low and medium temperatures. This paper presents a novel multiphase intermetallic alloy with the chemical composition of Mo–40Ni–13Si (at %). Microstructure characterization reveals that a certain amount of ductile Mo phases formed during the solidification process of a ternary Mo–Ni–Si molten alloy, which is beneficial to the improvement of ductility of intermetallic alloys. Tribological properties of the designed alloy—including wear resistance, friction coefficient, and metallic tribological compatibility—were evaluated under dry sliding wear test conditions at room temperature. Results suggest that the multiphase alloy possesses an excellent tribological property, which is attributed to unique microstructural features and thereby a good combination in hardness and ductility. The corresponding wear mechanism is explained by observing the worn surface, subsurface, and wear debris of the alloy, which was found to be soft abrasive wear. PMID:28774106

  15. Microstructure and Tribological Properties of Mo-40Ni-13Si Multiphase Intermetallic Alloy.

    Science.gov (United States)

    Song, Chunyan; Wang, Shuhuan; Gui, Yongliang; Cheng, Zihao; Ni, Guolong

    2016-12-06

    Intermetallic compounds are increasingly being expected to be utilized in tribological environments, but to date their implementation is hindered by insufficient ductility at low and medium temperatures. This paper presents a novel multiphase intermetallic alloy with the chemical composition of Mo-40Ni-13Si (at %). Microstructure characterization reveals that a certain amount of ductile Mo phases formed during the solidification process of a ternary Mo-Ni-Si molten alloy, which is beneficial to the improvement of ductility of intermetallic alloys. Tribological properties of the designed alloy-including wear resistance, friction coefficient, and metallic tribological compatibility-were evaluated under dry sliding wear test conditions at room temperature. Results suggest that the multiphase alloy possesses an excellent tribological property, which is attributed to unique microstructural features and thereby a good combination in hardness and ductility. The corresponding wear mechanism is explained by observing the worn surface, subsurface, and wear debris of the alloy, which was found to be soft abrasive wear.

  16. Microstructure and Tribological Properties of Mo–40Ni–13Si Multiphase Intermetallic Alloy

    Directory of Open Access Journals (Sweden)

    Chunyan Song

    2016-12-01

    Full Text Available Intermetallic compounds are increasingly being expected to be utilized in tribological environments, but to date their implementation is hindered by insufficient ductility at low and medium temperatures. This paper presents a novel multiphase intermetallic alloy with the chemical composition of Mo–40Ni–13Si (at %. Microstructure characterization reveals that a certain amount of ductile Mo phases formed during the solidification process of a ternary Mo–Ni–Si molten alloy, which is beneficial to the improvement of ductility of intermetallic alloys. Tribological properties of the designed alloy—including wear resistance, friction coefficient, and metallic tribological compatibility—were evaluated under dry sliding wear test conditions at room temperature. Results suggest that the multiphase alloy possesses an excellent tribological property, which is attributed to unique microstructural features and thereby a good combination in hardness and ductility. The corresponding wear mechanism is explained by observing the worn surface, subsurface, and wear debris of the alloy, which was found to be soft abrasive wear.

  17. A novel method to fabricate TiAl intermetallic alloy 3D parts using additive manufacturing

    Directory of Open Access Journals (Sweden)

    J.J.S. Dilip

    2017-04-01

    Full Text Available The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Ti–6Al–4V and Al powders. This approach uses a binder jetting additive manufacturing process followed by reactive sintering. The results demonstrate that the present approach is successful for realizing parts in TiAl intermetallic alloy.

  18. Characterization and assessment of dermal and inhalable nickel exposures in nickel production and primary user industries.

    Science.gov (United States)

    Hughson, G W; Galea, K S; Heim, K E

    2010-01-01

    The aim of this study was to measure the levels of nickel in the skin contaminant layer of workers involved in specific processes and tasks within the primary nickel production and primary nickel user industries. Dermal exposure samples were collected using moist wipes to recover surface contamination from defined areas of skin. These were analysed for soluble and insoluble nickel species. Personal samples of inhalable dust were also collected to determine the corresponding inhalable nickel exposures. The air samples were analysed for total inhalable dust and then for soluble, sulfidic, metallic, and oxidic nickel species. The workplace surveys were carried out in five different workplaces, including three nickel refineries, a stainless steel plant, and a powder metallurgy plant, all of which were located in Europe. Nickel refinery workers involved with electrolytic nickel recovery processes had soluble dermal nickel exposure of 0.34 microg cm(-2) [geometric mean (GM)] to the hands and forearms. The GM of soluble dermal nickel exposure for workers involved in packing nickel salts (nickel chloride hexahydrate, nickel sulphate hexahydrate, and nickel hydroxycarbonate) was 0.61 microg cm(-2). Refinery workers involved in packing nickel metal powders and end-user powder operatives in magnet production had the highest dermal exposure (GM = 2.59 microg cm(-2) soluble nickel). The hands, forearms, face, and neck of these workers all received greater dermal nickel exposure compared with the other jobs included in this study. The soluble nickel dermal exposures for stainless steel production workers were at or slightly above the limit of detection (0.02 microg cm(-2) soluble nickel). The highest inhalable nickel concentrations were observed for the workers involved in nickel powder packing (GM = 0.77 mg m(-3)), although the soluble component comprised only 2% of the total nickel content. The highest airborne soluble nickel exposures were associated with refineries using

  19. Environmental embrittlement of intermetallic compounds in Fe-Al alloys

    Institute of Scientific and Technical Information of China (English)

    张建民; 张瑞林; S.H.YU; 余瑞璜

    1996-01-01

    First,it is proposed that hydrogen atoms occupy the interstitial sites in Fe3Al and FeAl.Then the environmental embrittlement of intermetallic compounds in Fe-Al alloys is studied in the light of calculated valence electron structures and bond energy of Fe3Al and FeAl containing hydrogen atoms.From the analyses it is found that the states of metal atoms will change,in which more lattice electrons will become covalent electrons to bond with hydrogen atoms when the atomic hydrogen diffuses into the intermetallic compounds in Fe-Al alloys,which will result in the decrease of local metallicity in Fe3Al and FeAl.Meanwhile,it is found that the crystal will easily cleave since solute hydrogen bonds with metal atoms and severely anisotropic bonds form.As a conclusion,these factors result in the environmental embrittlement of Fe3Al and FeAl.

  20. X-ray diffraction and high resolution transmission electron microscopy characterization of intermetallics formed in Fe/Ti nanometer-scale multilayers during thermal annealing

    International Nuclear Information System (INIS)

    Wu, Z.L.; Peng, T.X.; Cao, B.S.; Lei, M.K.

    2009-01-01

    Intermetallics formation in the Fe/Ti nanometer-scale multilayers magnetron-sputtering deposited on Si(100) substrate during thermal annealing at 623-873 K was investigated by using small and wide angle X-ray diffraction and cross-sectional high-resolution transmission electron microscopy. The Fe/Ti nanometer-scale multilayers were constructed with bilayer thickness of 16.2 nm and the sublayer thickness ratio of 1:1. At the annealing temperature of 623 K, intermetallics FeTi were formed by nucleation at the triple joins of α-Fe(Ti)/α-Ti interface and α-Ti grain boundary with an orientational correlation of FeTi(110)//α-Ti(100) and FeTi[001]//α-Ti[001] to adjacent α-Ti grains. The lateral growth of intermetallics FeTi which is dependent on the diffusion path of Ti led to a coalescence into an intermetallic layer. With an increase in the annealing temperature, intermetallics Fe 2 Ti were formed between the intermetallics FeTi and the excess Fe due to the limitation of Fe and Ti atomic concentrations, resulting in the coexistence of intermetallics FeTi and Fe 2 Ti. It was found that the low energy interface as well as the dominant diffusion path constrained the nucleation and growth of intermetallics during interfacial reaction in the nanometer-scale metallic multilayers.

  1. Thermophysical Properties of Matter - the TPRC Data Series. Volume 12. Thermal Expansion Metallic Elements and Alloys

    Science.gov (United States)

    1975-01-01

    the thermal expansion of metallic elements, alloys, and intermetallic compounds. We believe there is also much food for reflection by the specialist...24 39 Plutonium Pu ........ ............... 260 40’ t Polonium Po ..... ............... 270 41* Potassium K ..... ............... 271 42...923 209 NIckel-Palladium NI-Pd..................926 210 * Nickel-Pitaum Ni-Pt.................90 211 Nickel-Silicon NI-SI.................932 212

  2. Micromechanisms of fracture and fatigue in Ti3Al based and TiAl based intermetallics

    International Nuclear Information System (INIS)

    James, A.W.; Chave, R.A.; Hippsley, C.A.; Bowen, P.

    1993-01-01

    Micromechanisms of fracture and fatigue crack growth resistance in specific Ti 3 Al based and TiAl based intermetallics are reviewed. Effects of test temperature, environment and microstructure on crack growth resistance are considered in detail for several Ti 3 Al and Ti'Al based intermetallic systems under development. The implications of these studies for the structural reliability of these materials is also addressed briefly. (orig.)

  3. Microstructural, mechanical and weldability assessments of the dissimilar welds between γ′- and γ″-strengthened nickel-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Naffakh Moosavy, Homam, E-mail: homam_naffakh@iust.ac.ir [School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Tehran 16846-13114 (Iran, Islamic Republic of); Aboutalebi, Mohammad-Reza; Seyedein, Seyed Hossein [School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Tehran 16846-13114 (Iran, Islamic Republic of); Mapelli, Carlo [Dipartimento di Meccanica, Politecnico di Milano, Via La Massa 34, Milan 20156 (Italy)

    2013-08-15

    Dissimilar welding of γ′- and γ″-strengthened nickel-base superalloys has been investigated to identify the relationship between the microstructure of the welds and the resultant mechanical and weldability characteristics. γ′-Strengthened nickel-base Alloy 500 and γ″-strengthened nickel-base Alloy 718 were used for dissimilar welding. Gas tungsten arc welding operations were utilized for performing the autogenous dissimilar welding. Alloy 500 and Alloy 718 base metals showed various types of phases, carbides, intermetallics and eutectics in their microstructure. The results for Alloy 500 weld metal showed severe segregation of titanium to the interdendritic regions. The Alloy 718 weld metal compositional analysis confirmed the substantial role of Nb in the formation of low-melting eutectic-type morphologies which can reduce the weldability. The microstructure of dissimilar weld metal with dilution level of 65% wt.% displayed semi-developed dendritic structure. The less segregation and less formation of low-melting eutectic structures caused to less susceptibility of the dissimilar weld metal to the solidification cracking. This result was confirmed by analytic modeling achievements. Dissolution of γ″-Ni{sub 3}Nb precipitations took place in the Alloy 718 heat-affected zone leading to sharp decline of the microhardness in this region. Remelted and resolidified regions were observed in the partially-melted zone of Alloy 500 and Alloy 718. Nevertheless, no solidification and liquation cracking happened in the dissimilar welds. Finally, this was concluded that dissimilar welding of γ′- and γ″-strengthened nickel-base superalloys can successfully be performed. - Highlights: • Dissimilar welding of γ′- and γ″-strengthened nickel-base superalloys is studied. • Microstructural, mechanical and weldability aspects of the welds are assessed. • Microstructure of welds, bases and heat-affected zones is characterized in detail. • The type

  4. Al/Ni metal intermetallic composite produced by accumulative roll bonding and reaction annealing

    International Nuclear Information System (INIS)

    Mozaffari, A.; Hosseini, M.; Manesh, H. Danesh

    2011-01-01

    Highlights: → Al/Ni metallic composites produced by accumulative roll bonding were heat treated at different temperatures and periods, to investigate the effect of reaction annealing on the structure and mechanical properties. → Based on the annealing conditions, various intermetallic phases were formed. The structure and composition of the composites were detected by SEM and XRD techniques. → The strength of the initial metallic composite can be improved due to the formation of the hard intermetallic phases, by the heat treatment process. - Abstract: In this research, Al/Ni multilayers composites were produced by accumulative roll bonding and then annealed at different temperatures and durations. The structure and mechanical properties of the fabricated metal intermetallic composites (MICs) were investigated. Scanning electron microscopy and X-ray diffraction analyses were used to evaluate the structure and composition of the composite. The Al 3 Ni intermetallic phase is formed in the Al/Ni interface of the samples annealed at 300 and 400 deg. C. When the temperature increased to 500 deg. C, the Al 3 Ni 2 phase was formed in the composite structure and grew, while the Al 3 Ni and Al phases were simultaneously dissociated. At these conditions, the strength of MIC reached the highest content and was enhanced by increasing time. At 600 deg. C, the AlNi phase was formed and the mechanical properties of MIC were intensively degraded due to the formation of structural porosities.

  5. Development of a Micro-Fiber Nickel Electrode for Nickel-Hydrogen Cell

    Science.gov (United States)

    Britton, Doris L.

    1996-01-01

    The development of a high specific energy battery is one of the objectives of the lightweight nickel-hydrogen (NiH2) program at the NASA Lewis Research Center. The approach has been to improve the nickel electrode by continuing combined in-house and contract efforts to develop a more efficient and lighter weight electrode for the nickel-hydrogen fuel cell. Small fiber diameter nickel plaques are used as conductive supports for the nickel hydroxide active material. These plaques are commercial products and have an advantage of increased surface area available for the deposition of active materials. Initial tests include activation and capacity measurements at different discharge levels followed by half-cell cycle testing at 80 percent depth-of-discharge in a low Earth orbit regime. The electrodes that pass the initial tests are life cycle tested in a boiler plate nickel-hydrogen cell before flightweight designs are built and tested.

  6. Comparison of orthorhombic and alpha-two titanium aluminides as matrices for continuous SiC-reinforced composites

    International Nuclear Information System (INIS)

    Smith, P.R.; Graves, J.A.; Rhodes, C.G.

    1994-01-01

    The attributes of an orthorhombic Ti aluminide alloy, Ti-21Al-22Nb (at. pct), and an alpha-two Ti aluminide alloy, Ti-24Al-11Nb (at. pct), for use as a matrix with continuous SiC (SCS-6) fiber reinforcement have been compared. Foil-fiber-foil processing was used to produce both unreinforced (''neat'') and unidirectional ''SCS-6'' reinforced panels. Microstructure of the Ti-24Al-11Nb matrix consisted of ordered Ti 3 Al (α 2 ) + disordered beta (β), while the Ti-21Al-22Nb matrix contained three phases: α 2 , ordered beta (β 0 ), and ordered orthorhombic (O). Fiber/matrix interface reaction zone growth kinetics at 982 C were examined for each composite system. Although both systems exhibited similar interface reaction products (i.e., mixed Ti carbides, silicides, and Ti-Al carbides), growth kinetics in the α 2 + β matrix composite were much more rapid than in the O + β 0 + α 2 matrix composite. Additionally, interfacial reaction in the α 2 + β composite resulted in a relatively large brittle matrix zone, depleted of beta phase, which was not present in the O + β 0 + α 2 matrix composite. Mechanical property measurements included room and elevated temperature tensile, thermal stability, thermal fatigue, thermomechanical fatigue (TMF), and creep. The three-phase orthorhombic-based alloy outperformed the α 2 + β alloy in all of these mechanical behavioral areas, on both an absolute and a specific (i.e., density corrected) basis

  7. Biological role of nickel

    Energy Technology Data Exchange (ETDEWEB)

    Thauer, R K; Diekert, G; Schoenheit, P

    1980-01-01

    Several enzymes and one cofactor have recently been shown to contain nickel. For example, urease of jack beans has been found to be a nickel protein and factor F/sub 430/ from methanogenic bacteria to be a nickel tetrapyrrole. The biological role of nickel in several organisms is discussed.

  8. High-pressure structural stability of the ductile intermetallic ...

    Indian Academy of Sciences (India)

    Administrator

    Murnaghan equation of state fit to the pressure, volume data yielded a bulk modulus of 67∙6 GPa with the pressure derivative of bulk modulus fixed at 4. Keywords. Intermetallics; X-ray ... ners of the unit cell cube occupied by the 'M' element and cube centre occupied by the 'R' element. Although some ductility has been ...

  9. Contaminated nickel scrap processing

    International Nuclear Information System (INIS)

    Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Johnson, J.S. Jr.; Wilson, D.F.

    1994-12-01

    The DOE will soon choose between treating contaminated nickel scrap as a legacy waste and developing high-volume nickel decontamination processes. In addition to reducing the volume of legacy wastes, a decontamination process could make 200,000 tons of this strategic metal available for domestic use. Contaminants in DOE nickel scrap include 234 Th, 234 Pa, 137 Cs, 239 Pu (trace), 60 Co, U, 99 Tc, and 237 Np (trace). This report reviews several industrial-scale processes -- electrorefining, electrowinning, vapormetallurgy, and leaching -- used for the purification of nickel. Conventional nickel electrolysis processes are particularly attractive because they use side-stream purification of process solutions to improve the purity of nickel metal. Additionally, nickel purification by electrolysis is effective in a variety of electrolyte systems, including sulfate, chloride, and nitrate. Conventional electrorefining processes typically use a mixed electrolyte which includes sulfate, chloride, and borate. The use of an electrorefining or electrowinning system for scrap nickel recovery could be combined effectively with a variety of processes, including cementation, solvent extraction, ion exchange, complex-formation, and surface sorption, developed for uranium and transuranic purification. Selected processes were reviewed and evaluated for use in nickel side-stream purification. 80 refs

  10. The μ3 model of acids and bases: extending the Lewis theory to intermetallics.

    Science.gov (United States)

    Stacey, Timothy E; Fredrickson, Daniel C

    2012-04-02

    A central challenge in the design of new metallic materials is the elucidation of the chemical factors underlying the structures of intermetallic compounds. Analogies to molecular bonding phenomena, such as the Zintl concept, have proven very productive in approaching this goal. In this Article, we extend a foundational concept of molecular chemistry to intermetallics: the Lewis theory of acids and bases. The connection is developed through the method of moments, as applied to DFT-calibrated Hückel calculations. We begin by illustrating that the third and fourth moments (μ(3) and μ(4)) of the electronic density of states (DOS) distribution tune the properties of a pseudogap. μ(3) controls the balance of states above and below the DOS minimum, with μ(4) then determining the minimum's depth. In this way, μ(3) predicts an ideal occupancy for the DOS distribution. The μ(3)-ideal electron count is used to forge a link between the reactivity of transition metals toward intermetallic phase formation, and that of Lewis acids and bases toward adduct formation. This is accomplished through a moments-based definition of acidity which classifies systems that are electron-poor relative to the μ(3)-ideal as μ(3)-acidic, and those that are electron-rich as μ(3)-basic. The reaction of μ(3) acids and bases, whether in the formation of a Lewis acid/base adduct or an intermetallic phase, tends to neutralize the μ(3) acidity or basicity of the reactants. This μ(3)-neutralization is traced to the influence of electronegativity differences at heteroatomic contacts on the projected DOS curves of the atoms involved. The role of μ(3)-acid/base interactions in intermetallic phases is demonstrated through the examination of 23 binary phases forming between 3d metals, the stability range of the CsCl type, and structural trends within the Ti-Ni system.

  11. Prevalence of nickel allergy in Europe following the EU Nickel Directive - a review

    DEFF Research Database (Denmark)

    Ahlström, Malin G; Thyssen, Jacob P; Menné, Torkil

    2017-01-01

    .4% versus 19.8%) (p = 0.02), in female dermatitis patients aged ≤17 years (14.3% versus 29.2%) (p women: 20.2% versus 36.6%) (p men: 4.9% versus 6.6%) (p ..., and generally remained high, affecting 8-18% of the general population. A consistent pattern of decreasing prevalence of nickel allergy in some EU countries was observed, although the prevalence among young women remains high. Steps should be taken for better prevention of nickel allergy in EU countries.......Nickel contact allergy remains a problem in EU countries, despite the EU Nickel Directive. To study the prevalence of nickel allergy in EU countries following the implementation of the EU Nickel Directive, we performed a systematic search in PubMed for studies that examined the prevalence of nickel...

  12. Influence of Nickel Thickness and Annealing Time on the Mechanical Properties of Intermetallic Compounds Formed between Cu-Sn Solder and Substrate

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yiseul; Kwon, Jeehye; Yoo, Dayoung; Park, Sungkyu; Lee, Dajeong; Lee, Dongyun [Pusan National University, Busan (Korea, Republic of)

    2017-03-15

    Intermetallic compounds (IMCs) developed on the interface between a solder alloy and its bonding pads are an important factor in the failure of electronic circuits. In this study, the mechanical behaviors of the IMCs formed in the Cu-Ni-Sn ternary alloy system are investigated. Presumably, Ni can act as a diffusion barrier to Cu and Sn to form the IMCs. Detailed analysis of the microstructure is conducted using an electron probe micro-analyzer (EPMA). The addition of Ni softened the IMCs, which is determined based on the fracture toughness increasing (from 0.71 to 1.55 MPa√m) with the Ni layer thickness. However, above a critical amount of Ni involved in the Cu-Sn IMCs, the softening effect is diminished, and this could result from the segregation of Ni inside the IMCs. Therefore, the optimized condition must be determined in order to obtain a positive Ni effect on enhancing the reliability of the electronic circuits.

  13. Intermetallic Growth and Interfacial Properties of the Grain Refiners in Al Alloys

    Science.gov (United States)

    Li, Chunmei; Cheng, Nanpu; Chen, Zhiqian; Xie, Zhongjing; Hui, Liangliang

    2018-01-01

    Al3TM(TM = Ti, Zr, Hf, Sc) particles acting as effective grain refiners for Al alloys have been receiving extensive attention these days. In order to judge their nucleation behaviors, first-principles calculations are used to investigate their intermetallic and interfacial properties. Based on energy analysis, Al3Zr and Al3Sc are more suitable for use as grain refiners than the other two intermetallic compounds. Interfacial properties show that Al/Al3TM(TM = Ti, Zr, Hf, Sc) interfaces in I-ter interfacial mode exhibit better interface wetting effects due to larger Griffith rupture work and a smaller interface energy. Among these, Al/Al3Sc achieves the lowest interfacial energy, which shows that Sc atoms should get priority for occupying interfacial sites. Additionally, Sc-doped Al/Al3(Zr, Sc) interfacial properties show that Sc can effectively improve the Al/Al3(Zr, Sc) binding strength with the Al matrix. By combining the characteristics of interfaces with the properties of intermetallics, the core-shell structure with Al3Zr-core or Al3Zr(Sc1-1)-core encircled with an Sc-rich shell forms. PMID:29677155

  14. Solar absorption surface panel

    Science.gov (United States)

    Santala, Teuvo J.

    1978-01-01

    A composite metal of aluminum and nickel is used to form an economical solar absorption surface for a collector plate wherein an intermetallic compound of the aluminum and nickel provides a surface morphology with high absorptance and relatively low infrared emittance along with good durability.

  15. Elemental analysis of the Al-Fe intermetallic prepared by fast solidification

    International Nuclear Information System (INIS)

    Sandoval J, R.A.; Lopez M, J.; Ramirez T, J.J.; Aspiazu F, J.; Villasenor S, P.

    2003-01-01

    Applying the PIXE technique samples of the Al-Fe intermetallic prepared by fast solidification, obtained starting from Al recycled were analyzed. The concentrations of the found elements are given. (Author)

  16. Contaminated nickel scrap processing

    Energy Technology Data Exchange (ETDEWEB)

    Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Johnson, J.S. Jr.; Wilson, D.F.

    1994-12-01

    The DOE will soon choose between treating contaminated nickel scrap as a legacy waste and developing high-volume nickel decontamination processes. In addition to reducing the volume of legacy wastes, a decontamination process could make 200,000 tons of this strategic metal available for domestic use. Contaminants in DOE nickel scrap include {sup 234}Th, {sup 234}Pa, {sup 137}Cs, {sup 239}Pu (trace), {sup 60}Co, U, {sup 99}Tc, and {sup 237}Np (trace). This report reviews several industrial-scale processes -- electrorefining, electrowinning, vapormetallurgy, and leaching -- used for the purification of nickel. Conventional nickel electrolysis processes are particularly attractive because they use side-stream purification of process solutions to improve the purity of nickel metal. Additionally, nickel purification by electrolysis is effective in a variety of electrolyte systems, including sulfate, chloride, and nitrate. Conventional electrorefining processes typically use a mixed electrolyte which includes sulfate, chloride, and borate. The use of an electrorefining or electrowinning system for scrap nickel recovery could be combined effectively with a variety of processes, including cementation, solvent extraction, ion exchange, complex-formation, and surface sorption, developed for uranium and transuranic purification. Selected processes were reviewed and evaluated for use in nickel side-stream purification. 80 refs.

  17. Nickel ferrule applicators: a source of nickel exposure in children.

    Science.gov (United States)

    Jacob, Sharon E; Silverberg, Jonathan I; Rizk, Christopher; Silverberg, Nanette

    2015-01-01

    Eye makeup has been investigated for nickel content and found to have no direct association with nickel allergy and cosmetic dermatitis. However, the tools used (e.g., eyelash curlers, hairdressing scissors, hair curlers, and eye shadow and makeup applicators) may be sources. Nickel is ubiquitous and a wide range of sources have been reported, and makeup applicators (ferrules) now join the list. © 2015 Wiley Periodicals, Inc.

  18. Modelling of the high temperature behaviour of metallic materials

    International Nuclear Information System (INIS)

    Mohr, R.

    1999-01-01

    The design of components of metallic high-temperature materials by the finite element method requires the application of phenomenological viscoplastic material models. The route from the choice of a convenient model, the numerical integration of the equations and the parameter identification to the design of components is described. The Chaboche-model is used whose evolution equations are explicitly integrated. The parameters are determined by graphical and numerical methods in order to use the material model for describing the deformation behaviour of a chromium steel and an intermetallic titanium aluminide alloy. (orig.)

  19. Ductile-phase toughening and fatigue crack growth in Nb3Al base alloys

    International Nuclear Information System (INIS)

    Gnanamoorthy, R.; Hanada, S.

    1996-01-01

    Niobium aluminide (Nb 3 Al) base intermetallic compounds exhibit good high-temperature strength and creep properties and potential for applications above 1,200 C provided their inadequately low room-temperature ductility, fracture toughness and fatigue crack growth behavior are improved. Addition of tantalum to Nb 3 Al base materials improves the high-temperature strength significantly and seems to be a potential alloying element. In the present study, room temperature fracture toughness and fatigue crack growth behavior of tantalum alloyed Nb 3 Al base alloy prepared by ingot metallurgy are investigated

  20. Neutron absorbers and methods of forming at least a portion of a neutron absorber

    Energy Technology Data Exchange (ETDEWEB)

    Guillen, Donna P; Porter, Douglas L; Swank, W David; Erickson, Arnold W

    2014-12-02

    Methods of forming at least a portion of a neutron absorber include combining a first material and a second material to form a compound, reducing the compound into a plurality of particles, mixing the plurality of particles with a third material, and pressing the mixture of the plurality of particles and the third material. One or more components of neutron absorbers may be formed by such methods. Neutron absorbers may include a composite material including an intermetallic compound comprising hafnium aluminide and a matrix material comprising pure aluminum.

  1. Nickel allergy in a Danish population 25 years after the first nickel regulation

    DEFF Research Database (Denmark)

    Ahlström, Malin G; Menné, Torkil; Thyssen, Jacob P

    2017-01-01

    BACKGROUND: Nickel in metallic items has been regulated in Denmark since 1990; however, 10% of young Danish women are still sensitized to nickel. There is a need for continuous surveillance of the effect of regulation. OBJECTIVES: To identify current self-reported metallic exposures leading...... reactions within 30 min of contact were reported by 30.7% of patients. CONCLUSIONS: Nickel exposures that led to the implementation of a nickel regulation seem to persist. The durations of contact with metallic items to fall under the current REACH regulation of nickel correspond well with the results...... to dermatitis in nickel-allergic patients, and the minimum contact time needed for dermatitis to occur. METHODS: A questionnaire was sent to all patients who reacted positively to nickel sulfate 5% pet. within the last 5 years at the Department of Dermatology and Allergy, Gentofte Hospital. RESULTS...

  2. Influence of Pt-aluminide coating on the oxidation and thermo-mechanical fatigue behaviour of the single crystal superalloy CMSX-4

    Energy Technology Data Exchange (ETDEWEB)

    Jargelius-Pettersson, R F.A.; Andersson, H C.M.; Lille, C; Haenstroem, S; Liu, L [Swedish Institute for Metals Research, Stockholm (Sweden)

    2001-10-01

    Oxidation and thermo-mechanical fatigue studies have been performed on a single crystal nickel base superalloy, CMSX-4, with and without an MDC150L Pt-modified diffusional aluminide coating. Oxidation for up to 500 hours at 900, 1050 and 1150 deg C revealed formation of mixed nickel-aluminium oxides, with a pronounced spalling tendency, on the base material, but parabolic growth of aluminium oxide on the coated material. The effect of water vapour and SO{sub 2} on the oxidation rate has also been investigated, and attempts have been made to apply thermodynamic and kinetic modelling to microstructural evolution in the interdiffusion zone between coating and substrate. Thermo-mechanical fatigue testing was performed on both coated and uncoated specimens. The temperature was cycled between 400 and 1050 deg C and mechanical strain ranges between 0.7 and 2.0% were used. Some specimens were cycled from a raised lower temperature estimated to be above the brittle transition temperature of the coat. Both in-phase and out-of-phase test conditions were used. No significant difference in fatigue life was detected between coated specimens cycled in-phase and out-of-phase. An improvement in fatigue life was observed with uncoated specimens tested out-of-phase. Coated specimens cycled above the transition temperature exhibited the longest fatigue life of all tested specimens. In the uncoated specimens the cracks started at the surface of the specimens. Initial cracks in the coated specimens may have started in the bond interface between the coat and the substrate or on the surface of the coat. The damage mechanism in all specimens is characterised by an initial strain hardening followed by crack initiation and crack propagation until final collapse. The load versus number of cycles curve features a maximum followed by a slow load drop and then a fast final load drop. The maxima is associated with crack initiation and the final fast load drop with plastic collapse of the specimen

  3. Magnetic properties of RNi5-xCux intermetallics

    International Nuclear Information System (INIS)

    Kuchin, A.G.; Ermolenko, A.S.; Kulikov, Yu.A.; Khrabrov, V.I.; Rosenfeld, E.V.; Makarova, G.M.; Lapina, T.P.; Belozerov, Ye.V.

    2006-01-01

    The magnetic properties have been studied for the series of RNi 5-x Cu x intermetallics with R=Y, La, Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Er, Tm, Lu; x= 5-x Cu x but GdNi 5-x Cu x . These results are explained in the frame of band magnetism, random local crystal field, and domain wall pinning theories

  4. Dynamic Fracture Initiation Toughness at Elevated Temperatures With Application to the New Generation of Titanium Aluminide Alloys. Chapter 8

    Science.gov (United States)

    Shazly, Mostafa; Prakash, Vikas; Draper, Susan; Shukla, Arun (Editor)

    2006-01-01

    Recently, a new generation of titanium aluminide alloy, named Gamma-Met PX, has been developed with better rolling and post-rolling characteristics. I'revious work on this alloy has shown the material to have higher strengths at room and elevated temperatures when compared with other gamma titanium aluminides. In particular, this new alloy has shown increased ductility at elevated temperatures under both quasi-static and high strain rate uniaxial compressive loading. However, its high strain rate tensile ductility at room and elevated temperatures is limited to approx. 1%. In the present chapter, results of a study to investigate the effects of loading rate and test temperature on the dynamic fracture initiation toughness in Gamma-Met PX are presented. Modified split Hopkinson pressure bar was used along with high-speed photography to determine the crack initiation time. Three-point bend dynamic fracture experiments were conducted at impact speeds of approx. 1 m/s and tests temperatures of up-to 1200 C. The results show that thc dynamic fracture initiation toughness decreases with increasing test temperatures beyond 600 C. Furthermore, thc effect of long time high temperature air exposure on the fracture toughness was investigated. The dynamic fracture initiation toughness was found to decrease with increasing exposure time. The reasons behind this drop are analyzed and discussed.

  5. Digestive ripening facilitated atomic diffusion at nanosize regime: Case of AuIn{sub 2} and Ag{sub 3}In intermetallic nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Arora, Neha [Department of Inorganic and Physical Chemistry, Indian Institute of Science, Bangalore 560 012 (India); Jagirdar, Balaji R., E-mail: jagirdar@ipc.iisc.ernet.in [Department of Inorganic and Physical Chemistry, Indian Institute of Science, Bangalore 560 012 (India); Klabunde, Kenneth J. [Department of Chemistry, Kansas State University, Manhattan, KS 66506 (United States)

    2014-10-15

    Highlights: • A digestive ripening facilitated interatomic diffusion process is presented. • Nearly monodisperse AuIn{sub 2} and Ag{sub 3}In intermetallic nanoparticles were synthesized. • Optimization of reaction temperature facilitates interatomic transfer. • Presence of excess ligand plays a crucial role in the digestive ripening process. - Abstract: Monodisperse colloidal gold–indium (AuIn{sub 2}) intermetallic nanoparticles have been synthesized from Au and In colloids using the digestive ripening process. Formation of the intermetallic proceeds via digestive ripening facilitated atomic diffusion of Au and In atoms from the Au and In nanoparticles followed simultaneously by their growth in the solution. Optimization of the reaction temperature was found to be crucial for the formation of AuIn{sub 2} intermetallic from gold and indium nanoparticles. Transmission electron microscopy revealed the presence of nearly monodisperse nanoparticles of Au and AuIn{sub 2} with particle size distribution of 3.7 ± 1.0 nm and 5.0 ± 1.6 nm, respectively. UV–visible spectral studies brought out the absence of SPR band in pure AuIn{sub 2} intermetallic nanoparticles. Optical study and electron microscopy, in combination with powder X-ray diffraction established phase pure AuIn{sub 2} intermetallic nanoparticles unambiguously. The potential of such an unprecedented approach has been further exploited in the synthesis of Ag{sub 3}In intermetallic nanoparticles with the dimension of less than 10 nm.

  6. Relationship between nickel allergy and diet

    Directory of Open Access Journals (Sweden)

    Sharma Ashimav

    2007-01-01

    Full Text Available Nickel is a ubiquitous trace element and it occurs in soil, water, air and of the biosphere. It is mostly used to manufacture stainless steel. Nickel is the commonest cause of metal allergy. Nickel allergy is a chronic and recurring skin problem; females are affected more commonly than males. Nickel allergy may develop at any age. Once developed, it tends to persist life-long. Nickel is present in most of the dietary items and food is considered to be a major source of nickel exposure for the general population. Nickel content in food may vary considerably from place to place due to the difference in nickel content of the soil. However, certain foods are routinely high in nickel content. Nickel in the diet of a nickel-sensitive person can provoke dermatitis. Careful selection of food with relatively low nickel concentration can bring a reduction in the total dietary intake of nickel per day. This can influence the outcome of the disease and can benefit the nickel sensitive patient.

  7. Development of aluminide coatings on vanadium-base alloys in liquid lithium

    International Nuclear Information System (INIS)

    Park, J.H.; Dragel, D.

    1993-01-01

    Aluminide coatings were produced on vanadium and vanadium-base alloys by exposure of the materials to liquid lithium that contained 3/5 at.% dissolved aluminum in sealed V and V-20 wt.% Ti capsules at temperatures between 775 and 880 degrees C. After each test, the capsules were opened and the samples were examined by optical microscopy and scanning electron microscopy (SEM), and analyzed by electron-energy-dispersive spectroscopy (EDS) and X-ray diffraction. Hardness of the coating layers and bulk alloys was determined by microidentation techniques. The nature of the coatings, i.e., surface coverage, thickness, and composition, varied with exposure time and temperature, solute concentration in lithium, and alloy composition. Solute elements that yielded adherent coatings on various substrates can provide a means of developing in-situ electrical insulator coatings by reaction of the reactive layers with dissolved nitrogen in liquid lithium

  8. Nickel exposure and plasma levels of biomarkers for assessing oxidative stress in nickel electroplating workers.

    Science.gov (United States)

    Tsao, Yu-Chung; Gu, Po-Wen; Liu, Su-Hsun; Tzeng, I-Shiang; Chen, Jau-Yuan; Luo, Jiin-Chyuan John

    2017-07-01

    The mechanism of nickel-induced pathogenesis remains elusive. To examine effects of nickel exposure on plasma oxidative and anti-oxidative biomarkers. Biomarker data were collected from 154 workers with various levels of nickel exposure and from 73 controls. Correlations between nickel exposure and oxidative and anti-oxidative biomarkers were determined using linear regression models. Workers with a exposure to high nickel levels had significantly lower levels of anti-oxidants (glutathione and catalase) than those with a lower exposure to nickel; however, only glutathione showed an independent association after multivariable adjustment. Exposure to high levels of nickel may reduce serum anti-oxidative capacity.

  9. Essential elucidation for preparation of supported nickel phosphide upon nickel phosphate precursor

    International Nuclear Information System (INIS)

    Liu, Xuguang; Xu, Lei; Zhang, Baoquan

    2014-01-01

    Preparation of supported nickel phosphide (Ni 2 P) depends on nickel phosphate precursor, generally related to its chemical composition and supports. Study of this dependence is essential and meaningful for the preparation of supported Ni 2 P with excellent catalytic activity. The chemical nature of nickel phosphate precursor is revealed by Raman and UV–vis spectra. It is found that initial P/Ni mole ratio ≥0.8 prohibits the Ni-O-Ni bridge bonding (i.e., nickel oxide). This chemical bonding will not result in Ni 2 P structure, verified by XRD characterization results. The alumina (namely, γ-Al 2 O 3 , θ-Al 2 O 3 , or α-Al 2 O 3 ) with distinct physiochemical properties also results in diverse chemical nature of nickel phosphate, and then different nickel phosphides. The influence of alumina support on producing Ni 2 P was explained by the theory of surface energy heterogeneity, calculated by the NLDFT method based on N 2 -sorption isotherm. The uniform surface energy of α-Al 2 O 3 results only in the nickel phosphosate precursor and thus the Ni 2 P phase. - Graphical abstract: Surface energy heterogeneity in alumina (namely α-Al 2 O 3 , θ-Al 2 O 3 , and γ-Al 2 O 3 ) supported multi-oxidic precursors with different reducibilities and thus diverse nickel phosphides (i.e., Ni 3 P, Ni 12 P 5 , Ni 2 P). - Highlights: • Preparing pure Ni 2 P. • Elucidating nickel phosphate precursor. • Associating with surface energy

  10. Mechanisms of nickel toxicity in microorganisms

    Science.gov (United States)

    Macomber, Lee

    2014-01-01

    Summary Nickel has long been known to be an important human toxicant, including having the ability to form carcinomas, but until recently nickel was believed to be an issue only to microorganisms living in nickel-rich serpentine soils or areas contaminated by industrial pollution. This assumption was overturned by the discovery of a nickel defense system (RcnR/RcnA) found in microorganisms that live in a wide range of environmental niches, suggesting that nickel homeostasis is a general biological concern. To date, the mechanisms of nickel toxicity in microorganisms and higher eukaryotes are poorly understood. In this review, we summarize nickel homeostasis processes used by microorganisms and highlight in vivo and in vitro effects of exposure to elevated concentrations of nickel. On the basis of this evidence we propose four mechanisms of nickel toxicity: 1) nickel replaces the essential metal of metalloproteins, 2) nickel binds to catalytic residues of non-metalloenzymes; 3) nickel binds outside the catalytic site of an enzyme to inhibit allosterically, and 4) nickel indirectly causes oxidative stress. PMID:21799955

  11. Sn and Ti influences on intermetallic phases damage in hot dip galvanizing

    Directory of Open Access Journals (Sweden)

    V. Di Cocco

    2012-10-01

    Full Text Available Protection against metallic materials corrosion is one of the most important means to reduce both maintenance costs and environmental impact. In the last years new studies on chemical baths compositions and fluxes have been performed in order to improve processes, corrosion resistance and mechanical behavior of Zn based coatings. Chemical bath composition is often improved by the Sn addition which increases the fluidity of the melt. Ti addition makes the coatings to change color under appropriate heat treatment. In this work a comparative microstructural analysis, in Zn-Sn and Zn-Ti coatings, is performed to evaluate intermetallic phases formation kinetics and the influence of intermetallic microstructure on coating damage under constant bending deformation.

  12. Effect on growth and nickel content of cabbage plants watered with nickel solutions

    Energy Technology Data Exchange (ETDEWEB)

    Christensen, O B

    1979-01-01

    Chinese cabbage plants were watered with different concentrations of NiCl/sub 2/ solutions and the effect on growth and uptake of nickel in the plants were studied. No toxic effect on plant growth was observed. A higher content of nickel was found in the plants exposed to more concentrated nickel solutions. Nickel contamination and its clinical consequences are discussed. 29 references, 1 figure, 1 table.

  13. Thermochemical investigations on intermetallic UMe3 compounds (Me=Ru,Rh,Pd)

    International Nuclear Information System (INIS)

    Wijbenga, G.

    1981-10-01

    The subject of this thesis is the determination of the thermodynamic properties of the intermetallic compounds of uranium with the light platinum metals, ruthenium, rhodium and palladium. These intermetallics are formed as very stable compounds during fission in nuclear fuel by the reaction of the fission products Ru, Rh and Pd with the matrix. Methods for the preparation of URu 3 , URh 3 and UPd 3 , experiments showing the chemical reactivities of these compounds, and studies of the stoichiometry of hexagonal UPd 3 by X-ray diffraction of solubility experiments of UN and palladium in UPd 3 , are described. Thermodynamic properties of the UMe 3 compounds have been obtained using several experimental thermodynamic techniques: fluorine bomb calorimetry, low-temperature cryogenic calorimetry, high-temperature drop calorimetry and EMF measurements of reversible cells. (Auth.)

  14. Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al–5Mg–Mn Alloys Solidified Under Near-Rapid Cooling

    Directory of Open Access Journals (Sweden)

    Yulin Liu

    2016-01-01

    Full Text Available Mn was an important alloying element used in Al–Mg–Mn alloys. However, it had to be limited to a low level (<1.0 wt % to avoid the formation of coarse intermetallics. In order to take full advantage of the benefits of Mn, research was carried out to investigate the possibility of increasing the content of Mn by studying the effect of cooling rate on the formation of Fe- and Mn-rich intermetallics at different content levels of Mn and Fe. The results indicated that in Al–5Mg–Mn alloy with low Fe content (<0.1 wt %, intermetallic Al6(Fe,Mn was small in size and amount. With increasing Mn content, intermetallic Al6(Fe,Mn increased, but in limited amount. In high-Fe-containing Al–5Mg–Mn alloys (0.5 wt % Fe, intermetallic Al6(Fe,Mn became the dominant phase, even in the alloy with low Mn content (0.39 wt %. Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al6(Fe,Mn was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al6(Fe,Mn phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al6(Fe,Mn to become the primary phase at a lower Mn content.

  15. Lattice and magnetic anisotropies in uranium intermetallic compounds

    DEFF Research Database (Denmark)

    Havela, L.; Mašková, S.; Adamska, A.

    2013-01-01

    Examples of UNiAlD and UCoGe illustrate that the soft crystallographic direction coincides quite generally with the shortest U-U links in U intermetallics. Added to existing experimental evidence on U compounds it leads to a simple rule, that the easy magnetization direction and the soft crystall...... crystallographic direction (in the sense of highest compressibility under hydrostatic pressure) must be mutually orthogonal....

  16. Theoretical Energy Release of Thermites, Intermetallics, and Combustible Metals

    Energy Technology Data Exchange (ETDEWEB)

    Fischer, S.H.; Grubelich, M.C.

    1999-05-14

    Thermite mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnic applications. Advantages of these systems typically include high energy density, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability and possess insensitive ignition properties. For the specific applications of humanitarian demining and disposal of unexploded ordnance, these pyrotechnic formulations offer additional benefits. The combination of high thermal input with low brisance can be used to neutralize the energetic materials in mines and other ordnance without the "explosive" high-blast-pressure events that can cause extensive collateral damage to personnel, facilities, and the environment. In this paper, we review the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. Calculated values for reactant density, heat of reaction (per unit mass and per unit volume), and reaction temperature (without and with consideration of phase changes and the variation of specific heat values) are tabulated. These data are ranked in several ways, according to density, heat of reaction, reaction temperature, and gas production.

  17. Separation and Precipitation of Nickel from Acidic Sulfate Leaching Solution of Molybdenum-Nickel Black Shale by Potassium Nickel Sulfate Hexahydrate Crystallization

    Science.gov (United States)

    Deng, Zhigan; Wei, Chang; Fan, Gang; Li, Xingbin; Li, Minting; Li, Cunxiong

    2018-02-01

    Nickel was separated and precipitated with potassium nickel sulfate hexahydrate [K2Ni(SO4)2·6H2O] from acidic sulfate solution, a leach solution from molybdenum-nickel black shale. The effects of the potassium sulfate (K2SO4) concentration, crystallization temperature, solution pH, and crystallization time on nickel(II) recovery and iron(III) precipitation were investigated, revealing that nickel and iron were separated effectively. The optimum parameters were K2SO4 concentration of 200 g/L, crystallization temperature of 10°C, solution pH of 0.5, and crystallization time of 24 h. Under these conditions, 97.6% nickel(II) was recovered as K2Ni(SO4)2·6H2O crystals while only 2.0% of the total iron(III) was precipitated. After recrystallization, 98.4% pure K2Ni(SO4)2·6H2O crystals were obtained in the solids. The mother liquor was purified by hydrolysis-precipitation followed by cooling, and more than 99.0% K2SO4 could be crystallized. A process flowsheet was developed to separate iron(III) and nickel(II) from acidic-sulfate solution.

  18. On the texture of spray formed gamma titanium aluminide

    International Nuclear Information System (INIS)

    Staron, P.; Bartels, A.; Brokmeier, H.-G.; Gerling, R.; Schimansky, F.P.; Clemens, H.

    2006-01-01

    Spray forming is an attractive processing route for titanium aluminides that combines advantages both of ingot and powder metallurgy. Spray formed deposits were produced using the electrode induction melting gas atomization technique. The texture of a spray formed Ti-48.9 at.% Al deposit in the as-sprayed state and after isothermal forging as well as after isothermal forging and a subsequent stress relief heat treatment was analysed by means of neutron diffraction. The spray formed deposit was found to have a very weak -fibre texture with a maximum pole density of 1.12 multiples of random distribution. After isothermal forging of cylinders to 77% reduction at an initial strain rate of 2 x 10 -3 s -1 at 1150 deg. C, a band of orientations from to with a maximum close to was found. A Zener-Hollomon parameter of 12.6 is estimated, which indicates that during isothermal forging dynamic recrystallization is governed by nucleation of new grains. A subsequent stress relief treatment at 1030 deg. C for 2 h caused additional grain growth, after which the maximum pole density is increased from 3.3 to 3.8 times random

  19. Characterization of Niobium Platings Obtained from NaCl-KCl Melts

    DEFF Research Database (Denmark)

    Gillesberg, Bo; Barner, Jens H. Von; Bjerrum, Niels

    1998-01-01

    -uniform in thickness. At temperatures below 550°C no niobium metal could be identified in the product.When metallic nickel was used as substrate intermetallic compounds (e.g. NbNi3) were formed in the interface between the substrate and the deposit. This resulted in poor adherence of the deposit. In the case of AISI......316 stainless steel substrates no intermetallic phases were observed. Further an excellent adhesion of the deposited niobium layer was obtained.Deposits (on nickel substrates) from NaCl-KCl melts at 750°C with oxide added (molar ratio O/Nb greater than 0.5) were thin and consisted of niobium...

  20. Environmental and human toxicology of nickel - a review; Umwelt- und Humantoxikologie von Nickel - eine aktuelle Uebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Beyersmann, D. [Fachbereich Biologie und Chemie, Univ. Bremen (Germany)

    2006-07-01

    Nickel is a relatively rare element, and its concentrations in ambient air, soils and waters are very low. Higher burdens of nickel are found in nickel industries and their proximity. The human uptake of nickel from the ambient air is neglectably low, except in industrial exposures. The main fraction of human nickel uptake is from food, nearly 50% stems from vegetables. Only about 2% of the oral uptake of nickel are resorbed and distributed over all organs investigated. The uptake of nickel compounds through the skin generally is very low. However, chronic skin contact with nickel and nickel compounds causes a specific contact allergy. This disease was observed after occupational exposure but also frequently in the general population. The number of new cases has dropped considerably due to reinforced prevention. Epidemiological studies with workers of nickel smelting and refining plants have demonstrated increased risks of nose and lung cancer. Human data are supported by results from animal experiments which have shown that inhalation of various nickel compounds caused lung cancer. Furthermore, animal experiments have yielded evidence that oral and inhalative exposure to nickel compounds impair reproduction. National and international agencies have classified various nickel compounds as carcinogenic to humans. The unit cancer risk attributed to life-long inhalation of 1 {mu}g Ni/m{sup 3} air is estimated to be between 2 x 10{sup -4} and 7 x 10{sup -4}. Occupational exposure limits in Germany have been the Technical Guidance Values of 0.5 mg/m{sup 3} for nickel and weakly soluble nickel compounds and of 0.05 mg/m{sup 3} for inhalable droplets of soluble nickel salts. The German limit value for ambient immission is 0.015 mg Ni/m{sup 2}. d, and for emission 0,5 mg Ni/m{sup 3}. Limit values for nickel in air are to be taken not as safe thresholds but as guidance values for the delimitation of the cancer risk. (orig.)

  1. Pitting Corrosion of Ni3(Si,Ti Intermetallic Compound at Various Chloride Concentrations

    Directory of Open Access Journals (Sweden)

    Gadang Priyotomo

    2013-10-01

    Full Text Available The pitting corrosion of Ni3(Si,Ti intermetallic compound was investigated as function of chloride concentration by using electrochemical method and scanning electron microscope in sodium chloride solutions at 293 K.  In addition, the pitting corrosion of type C276 alloy was also studied under the same experimental condition for comparison.  The pitting potential obtained for the intermetallic compound decreased with increasing chloride concentration.  The specific pitting potential and pitting potential of Ni3(Si,Ti were lower than those of C276 alloy, which means that the pitting corrosion resistance of C276 alloy was higher than that of Ni3(Si,Ti.

  2. Intermetallic alloys - overview on new materials developments for structural applications in West Germany

    International Nuclear Information System (INIS)

    Sauthoff, G.

    1990-01-01

    As a result of recent research on intermetallics for high-temperature applications several alloy systems which are based on intermetallics are regarded as promising for new materials developments, and respective developments have been initiated in West Germany. The present work is aimed a lightweight materials on one hand and at high-temperature high-strength materials on the other hand. The overview surveys the work in West Germany on γ-TiAl, Ti 5 Si 3 -based alloys, Mg 2 Si-Al, NiAl-Cr, Al 3 Nb-NiAl and Laves phase-based alloys, and the mechanical properties - strength, ductility and/or toughness - are described. (orig.) [de

  3. Real structure and selected properties of the superconducting intermetallic compound V3Si

    International Nuclear Information System (INIS)

    Kleinstueck, K.; Kraemer, U.; Paufler, P.; Ullrich, H.J.

    1980-01-01

    Plasticity and electro-plastic effects have been detected at temperatures above 1200 0 C in the intermetallic compound V 3 Si which can not plastically be deformed under normal conditions. The mechanisms of plastic deformation were elucidated. The critical temperature and the critical current density could be altered by plastic deformation. It was found that the mechanisms of plastic deformation as well as the alteration of the critical parameters are dependent on the chemical composition of the intermetallic compound within the range of homogeneity. For measuring such alterations Kossel's interference method was used. Intense plastic deformation of crystals resulted in an influence on the martensite transformation

  4. Benchmark Testing of the Largest Titanium Aluminide Sheet Subelement Conducted

    Science.gov (United States)

    Bartolotta, Paul A.; Krause, David L.

    2000-01-01

    To evaluate wrought titanium aluminide (gamma TiAl) as a viable candidate material for the High-Speed Civil Transport (HSCT) exhaust nozzle, an international team led by the NASA Glenn Research Center at Lewis Field successfully fabricated and tested the largest gamma TiAl sheet structure ever manufactured. The gamma TiAl sheet structure, a 56-percent subscale divergent flap subelement, was fabricated for benchmark testing in three-point bending. Overall, the subelement was 84-cm (33-in.) long by 13-cm (5-in.) wide by 8-cm (3-in.) deep. Incorporated into the subelement were features that might be used in the fabrication of a full-scale divergent flap. These features include the use of: (1) gamma TiAl shear clips to join together sections of corrugations, (2) multiple gamma TiAl face sheets, (3) double hot-formed gamma TiAl corrugations, and (4) brazed joints. The structural integrity of the gamma TiAl sheet subelement was evaluated by conducting a room-temperature three-point static bend test.

  5. A phase-field model for non-equilibrium solidification of intermetallics

    International Nuclear Information System (INIS)

    Assadi, H.

    2007-01-01

    Intermetallics may exhibit unique solidification behaviour-including slow growth kinetics, anomalous partitioning and formation of unusual growth morphologies-because of departure from local equilibrium. A phase-field model is developed and used to illustrate these non-equilibrium effects in solidification of a prototype B2 intermetallic phase. The model takes sublattice compositions as primary field variables, from which chemical long-range order is derived. The diffusive reactions between the two sublattices, and those between each sublattice and the liquid phase are taken as 'internal' kinetic processes, which take place within control volumes of the system. The model can thus capture solute and disorder trapping effects, which are consistent-over a wide range of the solid/liquid interface thickness-with the predictions of the sharp-interface theory of solute and disorder trapping. The present model can also take account of solid-state ordering and thus illustrate the effects of chemical ordering on microstructure formation and crystal growth kinetics

  6. Progress in the Development of Lightweight Nickel Electrode for Nickel-Hydrogen Cell

    Science.gov (United States)

    Britton, Doris L.

    1999-01-01

    Development of a high specific energy battery is one of the objectives of the lightweight nickel-hydrogen (Ni-H2) program at the NASA Glenn Research Center. The approach has been to improve the nickel electrode by continuing combined in-house and contract efforts to develop a lighter weight electrode for the nickel-hydrogen cell. Small fiber diameter nickel plaques are used as conductive supports for the nickel hydroxide active material. These plaques are commercial products and have an advantage of increased surface area available for the deposition of active material. Initial tests include activation and capacity measurements at five different discharge levels, C/2, 1.0 C, 1.37 C, 2.0 C, and 2.74 C. The electrodes are life cycle tested using a half-cell configuration at 40 and 80% depths-of-discharge (DOD) in a low-Earth-orbit regime. The electrodes that pass the initial tests are life cycle-tested in a boiler plate nickel-hydrogen cell before flight weight design are built and tested.

  7. Absorption and retention of nickel from drinking water in relation to food intake and nickel sensitivity.

    Science.gov (United States)

    Nielsen, G D; Søderberg, U; Jørgensen, P J; Templeton, D M; Rasmussen, S N; Andersen, K E; Grandjean, P

    1999-01-01

    Two studies were performed to examine the influence of fasting and food intake on the absorption and retention of nickel added to drinking water and to determine if nickel sensitization played any role in this regard. First, eight nonallergic male volunteers fasted overnight before being given nickel in drinking water (12 micrograms Ni/kg) and, at different time intervals, standardized 1400-kJ portions of scrambled eggs. When nickel was ingested in water 30 min or 1 h prior to the meal, peak nickel concentrations in serum occurred 1 h after the water intake, and the peak was 13-fold higher than the one seen 1 h after simultaneous intake of nickel-containing water and scrambled eggs. In the latter case, a smaller, delayed peak occurred 3 h after the meal. Median urinary nickel excretion half-times varied between 19.9 and 26.7 h. Within 3 days, the amount of nickel excreted corresponded to 2.5% of the nickel ingested when it was mixed into the scrambled eggs. Increasing amounts were excreted as the interval between the water and the meal increased, with 25.8% of the administered dose being excreted when the eggs were served 4 h prior to the nickel-containing drinking water. In the second experiment, a stable nickel isotope, 61Ni, was given in drinking water to 20 nickel-sensitized women and 20 age-matched controls, both groups having vesicular hand eczema of the pompholyx type. Nine of 20 nickel allergic eczema patients experienced aggravation of hand eczema after nickel administration, and three also developed a maculopapular exanthema. No exacerbation was seen in the control group. The course of nickel absorption and excretion in the allergic groups did not differ and was similar to the pattern seen in the first study, although the absorption in the women was less. A sex-related difference in gastric emptying rates may play a role. Thus, food intake and gastric emptying are of substantial significance for the bioavailability of nickel from aqueous solutions

  8. Infrared and x-ray photoelectron spectroscopic studies on sodium borosilicate glass interacted with thermally oxidized aluminides formed on alloy 690

    International Nuclear Information System (INIS)

    Yusufali, C.; Dutta, R.S.; Dey, G.K.; Kshirsagar, R.J.; Jagannath; Mishra, R.K.

    2012-01-01

    Thermally oxidized aluminides formed on Ni-Cr-Fe based superalloy 690 substrates were subjected to interaction with sodium borosilicate melt (used as matrices for immobilization of high-level radioactive liquid waste) at 1248 K for 192 hours. After the interaction, Fourier-transform infrared (FT-IR) spectroscopy analysis of glass samples indicated the incorporation of Al in the glass network. X-ray photoelectron spectroscopy (XPS) of glass specimens revealed modified glass structure. (author)

  9. Microstructure of Al-Si Slurry Coatings on Austenitic High-Temperature Creep Resisting Cast Steel

    Directory of Open Access Journals (Sweden)

    Agnieszka E. Kochmańska

    2018-01-01

    Full Text Available This paper presents the results of microstructural examinations on slurry aluminide coatings using scanning electron microscopy, X-ray microanalysis, and X-ray diffraction. Aluminide coatings were produced in air atmosphere on austenitic high-temperature creep resisting cast steel. The function of aluminide coatings is the protection of the equipment components against the high-temperature corrosion in a carburising atmosphere under thermal shock conditions. The obtained coatings had a multilayered structure composed of intermetallic compounds. The composition of newly developed slurry was powders of aluminium and silicon; NaCl, KCl, and NaF halide salts; and a water solution of a soluble glass as an inorganic binder. The application of the inorganic binder in the slurry allowed to produce the coatings in one single step without additional annealing at an intermediate temperature as it is when applied organic binder. The coatings were formed on both: the ground surface and on the raw cast surface. The main technological parameters were temperature (732–1068°C and time of annealing (3.3–11.7 h and the Al/Si ratio (4–14 in the slurry. The rotatable design was used to evaluate the effect of the production parameters on the coatings thickness. The correlation between the technological parameters and the coating structure was determined.

  10. Studies of hydrogen absorption and desorption processes in advanced intermetallic hydrides

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Masashi

    2005-07-01

    This work is a part of the research program performed in the Department of Energy Systems, Institute for Energy Technology (Kjeller, Norway), which is focused on the development of the advanced hydrogen storage materials. The activities are aimed on studies of the mechanisms of hydrogen interactions with intermetallic alloys with focus on establishing an interrelation between the crystal structure, thermodynamics and kinetics of the processes in the metal-hydrogen systems, on the one hand, and hydrogen storage properties (capacity, rates of desorption, hysteresis). Many of the materials under investigation have potential to be applied in applications, whereas some already have been commercialised in the world market. A number of metals take up considerable amounts of hydrogen and form chemical compounds with H, metal hydrides. Unfortunately, binary hydrides are either very stable (e.g. for the rare earth metals [RE], Zr, Ti, Mg: metal R) or are formed at very high applied pressures of hydrogen gas (e.g. for the transition metals, Ni, Co, Fe, etc.: Metal T). However, hydrogenation process becomes easily reversible at very convenient from practical point of view conditions, around room temperature and at H2 pressures below 1 MPa for the two-component intermetallic alloys R{sub x}T{sub y}. This raised and maintains further interest to the intermetallic hydrides as solid H storage materials. Materials science research of this thesis is focused on studies of the reasons staying behind the beneficial effect of two non-transition elements M(i.e., In and Sn) contributing to the formation of the ternary intermetallic alloys R{sub x}T{sub y}M{sub 2}., on the hydrogen storage behaviours. Particular focus is on two aspects where the remarkable improvement of ordinary metal hydrides is achieved via introduction of In and Sn: a) Increase of the volume density of stored hydrogen in solid materials to the record high level. b) Improvement of the kinetics of hydrogen charge and

  11. Office of Basic Energy Sciences: 1984 summary report

    International Nuclear Information System (INIS)

    1984-11-01

    Subprograms of the OBES discussed in this document include: materials sciences, chemical sciences, nuclear sciences, engineering and geosciences, advanced energy projects, biological energy research, carbon dioxide research, HFBR, HFIR, NSLS, SSRL, IPNS, Combustion Research Facility, high-voltage and atomic resolution electron microscopic facilities, Oak Ridge Electron Linear Accelerator, Dynamitron Accelerator, calutrons, and Transuranium Processing Plant. Nickel aluminide and glassy metals are discussed

  12. Preparation and properties of plasma sprayed NiAl10 and NiAl40 coatings on AZ91 substrate.

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Lukáč, František; Stoulil, J.; Ctibor, Pavel; Průša, F.; Stehlíková, K.

    2017-01-01

    Roč. 319, June (2017), s. 145-154 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Nickel aluminide * AZ91 magnesium alloy * Plasma spraying * Potentiodynamic measurement * Adhesion strength Subject RIV: JJ - Other Materials OBOR OECD: Materials engineering Impact factor: 2.589, year: 2016 http://www.sciencedirect.com/science/article/pii/S0257897217303250

  13. Intermetallic superconductors - The state of development in 1991

    International Nuclear Information System (INIS)

    Forsyth, E.

    1991-01-01

    The commercial fabrication of intermetallic superconductors has reached a high degree of maturity in the past thirty years. The only significant, commercial requirement for superconducting wire is the construction of magnetic resonance imaging (MRI) devices for medical diagnosis. In addition to this demand there are one-time projects such as a high energy particle accelerators which often need considerable quantities of superconducting material over the few years of construction. R and D projects also provide a fluctuating market for superconducting materials, in the past the projects have included power apparatus such as generators, motors, energy storage and transmission cables, and magnets for experimental fusion reactors. Superconducting magnetically levitated trains have undergone full scale trials in Japan and Germany. This is by no means a comprehensive list of all the possible applications. Virtually all the devices requiring a magnetic field to be produced by superconducting windings have used NbTi wire, but a few experimental Nb 3 Sn high field magnets have been constructed. In the case of these materials commercial vendors can provide a high degree of quality assurance on such characteristics as critical current, coupling effects and mechanical tolerances. This paper discusses the market for intermetallic and ceramic superconductors, their fabrication properties, applications, and cost

  14. The cost of nickel allergy

    DEFF Research Database (Denmark)

    Hamann, Carsten R; Hamann, Dathan; Hamann, Curtis

    2013-01-01

    %), followed by aluminium-bronze (62, 17%). In total, 239 denominations released nickel (28%). Coins from Bolivia, Brazil and Costa Rica did not release nickel. Fewer than one-third of the denominations or issues from China, India, the euro area and Indonesia released nickel. In the United States, the Russian...... Federation, Japan, and Mexico, one-third or more of the denominations released nickel. Conclusions. This worldwide selection of circulating coins covered countries with 75% of the world population, and shows that the majority of the world population lives in countries where coins release nickel. Pertinently...

  15. Investigations on Ce- and Yb-based intermetallic compounds

    International Nuclear Information System (INIS)

    Elenbaas, R.A.

    1980-01-01

    The author describes investigations on a number of cerium- and ytterbium-based intermetallic compounds and alloys, yielding a lot of experimental results which could not always be put in a quantitative picture. All experimental data are consistent with a single-ion behaviour, where the 4f state is more or less modified by the conduction electrons. In the investigated systems several different features of the magnetism of cerium atoms in metals were studied. (Auth.)

  16. Biosorption of nickel with barley straw.

    Science.gov (United States)

    Thevannan, Ayyasamy; Mungroo, Rubeena; Niu, Catherine Hui

    2010-03-01

    Wastewater containing nickel sulphate generated from a nickel plating industry is of great concern. In the present work, biosorption of nickel by barley straw from nickel sulphate solution was investigated. Nickel uptake at room temperature (23+/-0.5 degrees C) was very sensitive to solution pH, showing a better uptake value at a pH of 4.85+/-0.10 among the tested values. The nickel biosorption isotherm fitted well the Langmuir equation. When the ionic strength (IS) of the solution was increased from less than 0.02-0.6M, nickel uptake was reduced to 12% of that obtained at IS of less than 0.02 M. Barley straw showed a higher nickel uptake (0.61 mmol/g) than acid washed crab shells (0.04 mmol/g), demonstrating its potential as an adsorbent for removal of nickel. Copyright (c) 2009 Elsevier Ltd. All rights reserved.

  17. The Effects of Grain Refinement and Rare Earth Intermetallics on Mechanical Properties of As-Cast and Wrought Magnesium Alloys

    Science.gov (United States)

    Pourbahari, Bita; Mirzadeh, Hamed; Emamy, Massoud

    2018-03-01

    The effects of rare earth intermetallics and grain refinement by alloying and hot extrusion on the mechanical properties of Mg-Gd-Al-Zn alloys have been studied to elucidate some useful ways to enhance the mechanical properties of magnesium alloys. It was revealed that aluminum as an alloying element is a much better grain refining agent compared with gadolinium, but the simultaneous presence of Al and Gd can refine the as-cast grain size more efficiently. The presence of fine and widely dispersed rare earth intermetallics was found to be favorable to achieve finer recrystallized grains during hot deformation by extrusion. The presence of coarse dendritic structure in the GZ61 alloy, grain boundary eutectic containing Mg17Al12 phase in the AZ61 alloy, and rare earth intermetallics with unfavorable morphology in the Mg-4Gd-2Al-1Zn alloy was found to be detrimental to mechanical properties of the alloy in the as-cast condition. As a result, the microstructural refinement induced by hot extrusion process resulted in a significant enhancement in strength and ductility of the alloys. The presence of intermetallic compounds in the extruded Mg-4Gd-2Al-1Zn and Mg-2Gd-4Al-1Zn alloys deteriorated tensile properties, which was related to the fact that such intermetallic compounds act as stress risers and microvoid initiation sites.

  18. Nickel accumulation by Hybanthus floribundus

    Energy Technology Data Exchange (ETDEWEB)

    Severne, B C

    1974-04-26

    Several ecotypes of Hybanthus floribundus are found across the southern part of Australia. However, the three nickel accumulating ecotypes are restricted to a broad belt in Western Australia. Nickel concentrations in this shrub were observed to decrease southwards (from 8000 to 1000 p.p.m.) as the annual rainfall increased from 7 inches to more than 30 inches. Studies have shown that nickel concentrations increase from the roots through the rootstock, into the stems and reach maximum towards the leaf tips. High nickel concentrations are also seen in seed capsules (1500 p.p.m.), seeds (2000 p.p.m.) and flowers. The maximum nickel concentration recorded is 1.6% (26% nickel in ash) in mature leaf tissue. 16 references, 2 tables.

  19. Mechanism of forming interfacial intermetallic compounds at interface for solid state diffusion bonding of dissimilar materials

    International Nuclear Information System (INIS)

    He, P.; Liu, D.

    2006-01-01

    The formation of brittle intermetallic compounds at the interfaces of diffusion bonds is the main cause which leads to poor bond strength. Therefore, it is very important to study and establish the formation and growth model of intermetallic compounds at the interfaces for the control process of diffusion bonding. In this paper, according to the diffusion kinetics and the thermodynamics, the principle of formation of intermetallic compounds at interfaces in the multi-component diffusion couple, the flux-energy principle, is put forward. In the light of diffusion theory, the formation capacity of the phase at the interfaces is determined by specific properties of the composition in the diffusion couple and the composition ratio of the formed phase is in agreement with the diffusion flux. In accordance with the flux-energy principle, the microstructure of the Ni/TC4 interface is Ni/TiNi 3 /TiNi/Ti 2 Ni/TC4, the microstructure of the TC4/00Cr18Ni9Ti interface is 00Cr18Ni9Ti/TiFe 2 /TiFe/Ti 2 Fe/TC4, and the microstructure of the TiAl/40Cr interface is 40Cr/TiC/Ti 3 Al + FeAl + FeAl 2 /TiAl. Multi-intermetallic compounds with the equivalent flux-energy can be formed at the interfaces at the same time

  20. Corrosion properties of plasma deposited nickel and nickel-based alloys

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Pražák, M.; Kalabisová, E.; Kreislová, K.; Had, J.; Neufuss, Karel

    2003-01-01

    Roč. 48, č. 3 (2003), s. 215-226 ISSN 0001-7043 R&D Projects: GA ČR GA106/99/0298 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma deposits, nickel, nickel-based alloys Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  1. EPIDEMIOLOGICAL AND PATHOGENETIC ASPECTS OF NICKEL POISONING

    Directory of Open Access Journals (Sweden)

    Vladmila Bojanic

    2007-04-01

    Full Text Available Nickel is widely distributed in the environment. High consumption of nickel containing products inevitably leads to environmental pollution by nickel and its derivatives at all stages of production, utilization, and disposal.Human exposure to nickel occurs primarily via inhalation and ingestion and is particularly high among nickel metallurgy workers. In addition, implantation of nickel-containing endoprostheses and iatrogenic administration of nickel-contaminated medica-tions leads to significant parenteral exposures. Exposure to nickel compounds can produce a variety of adverse effects on human health. Nickel allergy in the form of contact dermatitis is the most common reaction.A frontal headache, vertigo, nausea, vomiting, insomnia, and irritability are the most common signs of acute poisoning with nickel compounds. The respiratory tract, kidneys and liver suffer the most significant changes like nickel pneumoconiosis, chronic rhinitis and sinonasal tumors and transitory nephropathy. Although the accumulation of nickel in the body through chronic exposure can lead to lung fibrosis, cardiovascular and kidney diseases, the most serious concerns relate to nickel’s carcinogenic activity. Nickel compounds are carcinogenic to humans and metallic nickel is possibly carcinogenic to humans.

  2. A simple stir casting technique for the preparation of in situ Fe-aluminides reinforced Al-matrix composites

    Directory of Open Access Journals (Sweden)

    Susanta K. Pradhan

    2016-09-01

    Full Text Available This article presents a simple stir casting technique for the development of Fe-aluminides particulate reinforced Al-matrix composites. It has been demonstrated that stirring of super-heated Al-melt by a mild steel plate followed by conventional casting and hot rolled results in uniform dispersion of in situ Al13Fe4 particles in the Al matrix; the amount of reinforcement is found to increase with increasing melt temperature. With reference to base alloy, the developed composite exhibits higher hardness and improved tensile strength without much loss of ductility; since, composite like base alloy undergoes ductile mode of fracture.

  3. Nickel: makes stainless steel strong

    Science.gov (United States)

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  4. Fatigue properties of Fe-Al intermetallic coatings prepared by plasma spraying

    Czech Academy of Sciences Publication Activity Database

    Mušálek, Radek; Kovářík, O.; Skiba, Tomáš; Haušild, P.; Karlík, M.; Colmenares-Angulo, J.

    2010-01-01

    Roč. 18, č. 7 (2010), s. 1415-1418 ISSN 0966-9795. [FEAL 2009 - 5th Discussion Meeting on the Development of Innovative Iron Aluminium Alloys. Prague, 21.09.2009-24.09.2009] R&D Projects: GA MŠk ME 901 Institutional research plan: CEZ:AV0Z20430508 Keywords : Iron aluminides * Fatigue resistance and crack growth * plasma spraying * scanning electron microscopy Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.327, year: 2010 http://www.sciencedirect.com/science?_ob=GatewayURL&_method=citationSearch&_uoikey=B6TX8-4YGHK94-2&_origin=SDEMFRHTML&_version=1&md5=557fd571c715e5f2cff573d5255bb184

  5. EPIDEMIOLOGICAL AND PATHOGENETIC ASPECTS OF NICKEL POISONING

    OpenAIRE

    Vladmila Bojanic; Vladimir Ilic; Biljana Jovic

    2007-01-01

    Nickel is widely distributed in the environment. High consumption of nickel containing products inevitably leads to environmental pollution by nickel and its derivatives at all stages of production, utilization, and disposal.Human exposure to nickel occurs primarily via inhalation and ingestion and is particularly high among nickel metallurgy workers. In addition, implantation of nickel-containing endoprostheses and iatrogenic administration of nickel-contaminated medica-tions leads to signif...

  6. Relationship between nickel allergy and diet

    OpenAIRE

    Sharma Ashimav

    2007-01-01

    Nickel is a ubiquitous trace element and it occurs in soil, water, air and of the biosphere. It is mostly used to manufacture stainless steel. Nickel is the commonest cause of metal allergy. Nickel allergy is a chronic and recurring skin problem; females are affected more commonly than males. Nickel allergy may develop at any age. Once developed, it tends to persist life-long. Nickel is present in most of the dietary items and food is considered to be a major source of nickel exposure for the...

  7. NiTi intermetallic surface coatings by laser metal deposition for improving wear properties of Ti-6Al-4V substrates

    CSIR Research Space (South Africa)

    Mokgalaka, MN

    2014-03-01

    Full Text Available The NiTi intermetallic possesses a number of good properties, such as high wear, oxidation, and corrosion resistance. This paper focuses on the deposition of NiTi intermetallic coatings on Ti6Al4V substrate by laser melting of Ti and Ni elemental...

  8. Characterization and Growth Mechanism of Nickel Nanowires Resulting from Reduction of Nickel Formate in Polyol Medium

    Directory of Open Access Journals (Sweden)

    Olga A. Logutenko

    2016-01-01

    Full Text Available Nickel linear nanostructures were synthesized by reduction of nickel formate with hydrazine hydrate in ethylene glycol medium in the absence of any surfactants or capping agents for direction of the particles growth. The effect of the synthesis conditions such as temperature, reduction time, type of polyol, and nickel formate concentration on the reduction products was studied. The size and morphology of the nickel nanowires were characterized by X-ray diffraction, scanning, and transmission electron microscopy. It was shown that the nickel nanocrystallites were wire-shaped with a face-center-cubic phase. Ethylene glycol was found to play a crucial role in the formation of the nickel nanowires. The possible growth processes of the wire-shaped particles taking place at 110 and 130°C are discussed. It was shown that, under certain synthesis conditions, nickel nanowires grow on the surface of the crystals of the solid intermediate of nickel with hydrazine hydrate.

  9. Absorption and retention of nickel from drinking water in relation to food intake and nickel sensitivity

    DEFF Research Database (Denmark)

    Nielsen, G D; Søderberg, U; Jørgensen, Poul Jørgen

    1999-01-01

    nickel in drinking water (12 micrograms Ni/kg) and, at different time intervals, standardized 1400-kJ portions of scrambled eggs. When nickel was ingested in water 30 min or 1 h prior to the meal, peak nickel concentrations in serum occurred 1 h after the water intake, and the peak was 13-fold higher...... than the one seen 1 h after simultaneous intake of nickel-containing water and scrambled eggs. In the latter case, a smaller, delayed peak occurred 3 h after the meal. Median urinary nickel excretion half-times varied between 19.9 and 26.7 h. Within 3 days, the amount of nickel excreted corresponded...... to 2.5% of the nickel ingested when it was mixed into the scrambled eggs. Increasing amounts were excreted as the interval between the water and the meal increased, with 25.8% of the administered dose being excreted when the eggs were served 4 h prior to the nickel-containing drinking water...

  10. Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al–5Mg–Mn Alloys Solidified Under Near-Rapid Cooling

    Science.gov (United States)

    Liu, Yulin; Huang, Gaoren; Sun, Yimeng; Zhang, Li; Huang, Zhenwei; Wang, Jijie; Liu, Chunzhong

    2016-01-01

    Mn was an important alloying element used in Al–Mg–Mn alloys. However, it had to be limited to a low level (Al–5Mg–Mn alloy with low Fe content (Al6(Fe,Mn) was small in size and amount. With increasing Mn content, intermetallic Al6(Fe,Mn) increased, but in limited amount. In high-Fe-containing Al–5Mg–Mn alloys (0.5 wt % Fe), intermetallic Al6(Fe,Mn) became the dominant phase, even in the alloy with low Mn content (0.39 wt %). Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al6(Fe,Mn) was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al6(Fe,Mn) phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al6(Fe,Mn) to become the primary phase at a lower Mn content. PMID:28787888

  11. Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al-5Mg-Mn Alloys Solidified Under Near-Rapid Cooling.

    Science.gov (United States)

    Liu, Yulin; Huang, Gaoren; Sun, Yimeng; Zhang, Li; Huang, Zhenwei; Wang, Jijie; Liu, Chunzhong

    2016-01-29

    Mn was an important alloying element used in Al-Mg-Mn alloys. However, it had to be limited to a low level (Al-5Mg-Mn alloy with low Fe content (Al₆(Fe,Mn) was small in size and amount. With increasing Mn content, intermetallic Al₆(Fe,Mn) increased, but in limited amount. In high-Fe-containing Al-5Mg-Mn alloys (0.5 wt % Fe), intermetallic Al₆(Fe,Mn) became the dominant phase, even in the alloy with low Mn content (0.39 wt %). Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al₆(Fe,Mn) was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al₆(Fe,Mn) phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al₆(Fe,Mn) to become the primary phase at a lower Mn content.

  12. Limitation of critical current density by intermetallic formation in fine filament Nb-Ti superconductors

    International Nuclear Information System (INIS)

    Larbalestier, D.C.; Chengren, L.; Starch, W.; Lee, P.J.

    1985-01-01

    Two experiments have been performed to investigate the role that the intermetallic reaction between the copper matrix and the Nb-Ti filaments plays in limiting the critical current density (J/sub c/) of Nb 45.6 wt% Ti composites. The first experiment involved composites which were industrially extruded. It was found that as the number of heat treatments increased, the J/sub c/ declined, the resistive transition broadened and the filaments sausaged. The filament sausaging was initiated by intermetallic particles at the filament matrix interface. A series of many heat treatment procedures were then applied to composites fabricated in the authors own laboratories without extrusion. Very high J/sub c/ values were obtained at filament sizes of 20 μm. When the same heat treatment procedures were applied to 4 - 5 μm conductors, extensive sausaging and degraded J/sub c/ values resulted. This degradation was also found to be due to the formation of Cu-Nb-Ti intermetallic compounds. It is concluded that a reliable filament diffusion barrier technology is necessary to permit full flexibility in the heat treatment of 2 - 5 μ filament Nb-Ti composites

  13. Limitation of critical current density by intermetallic formation in fine filament Nb-Ti superconductors

    International Nuclear Information System (INIS)

    Larbalestier, D.C.; Chengren, Li; Lee, P.J.; Starch, W.

    1985-01-01

    Two experiments have been performed to investigate the role that the intermetallic reaction between the copper matrix and the Nb-Ti filaments plays in limiting the critical current density (J /SUB c/ ) of Nb 46.5 wt% Ti composites. The first experiment involved composites which were industrially extruded. It was found that as the number of heat treatments increased, the J /SUB c/ declined, the resistive transition broadened and the filaments sausaged. The filament sausaging was initiated by intermetallic particles at the filament matrix interface. A series of many heat treatment procedures were then applied to composites fabricated in our own laboratories without extrusion. Very high J /SUB c/ values were obtained at filament sizes of 20 μm. When the same heat treatment procedures were applied to 4 - 5 μm conductors, extensive sausaging and degraded J /SUB c/ values resulted. This degradation was also found to be due to the formation of Cu-Nb-Ti intermetallic compounds. It is concluded that a reliable filament diffusion barrier technology is necessary to permit full flexibility in the heat treatment of 2 - 5 μm filament Nb-Ti composites

  14. First principles study of electronic, elastic and thermal properties of lutetium intermetallics

    International Nuclear Information System (INIS)

    Pagare, Gitanjali; Chouhan, Sunil Singh; Soni, Pooja; Sanyal, S.P.; Rajagopalan, M.

    2011-01-01

    In the present work, the electronic, elastic and thermal properties of lutetium intermetallics LuX have been studied theoretically by using first principles calculations based on density functional theory (DFT) with the generalized gradient approximation (GCA)

  15. Effect of intermetallic phases on the anodic oxidation and corrosion of 5A06 aluminum alloy

    Science.gov (United States)

    Li, Song-mei; Li, Ying-dong; Zhang, You; Liu, Jian-hua; Yu, Mei

    2015-02-01

    Intermetallic phases were found to influence the anodic oxidation and corrosion behavior of 5A06 aluminum alloy. Scattered intermetallic particles were examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) after pretreatment. The anodic film was investigated by transmission electron microscopy (TEM), and its corrosion resistance was analyzed by electrochemical impedance spectroscopy (EIS) and Tafel polarization in NaCl solution. The results show that the size of Al-Fe-Mg-Mn particles gradually decreases with the iron content. During anodizing, these intermetallic particles are gradually dissolved, leading to the complex porosity in the anodic film beneath the particles. After anodizing, the residual particles are mainly silicon-containing phases, which are embedded in the anodic film. Electrochemical measurements indicate that the porous anodic film layer is easily penetrated, and the barrier plays a dominant role in the overall protection. Meanwhile, self-healing behavior is observed during the long immersion time.

  16. First principle study on generalized-stacking-fault energy surfaces of B2-AlRE intermetallic compounds

    Science.gov (United States)

    Li, Shaorong; Wang, Shaofeng; Wang, Rui

    2011-12-01

    First-principles calculations are used to predict the generalized-stacking-fault energy (GSFE) surfaces of AlRE intermetallics. The calculations employ the projector augmented-wave (PAW) method within the generalized gradient approximation (GGA) using the density functional theory (DFT). GSFE curves along {1 1 0} direction, {1 1 0} direction and {1 1 0} direction have been calculated. The fitted GSFE surfaces have been obtained from the Fourier series based on the translational symmetry. In order to illuminate the reasonable of our computational accuracy, we have compared our theoretical results of B2 intermetallics YCu with the previous calculated results. The unstable-stacking-fault energy (γus) on the {1 1 0} plane has the laws of AlPr, and directions. For the antiphase boundary (APB) energy, that of AlSc is the lowest in the calculated AlRE intermetallics. So the superdislocation with the Burgers vector along direction of AlSc will easily split into two superpartials.

  17. Development of melting and casting process for Nb-Al intermetallic compounds and mechanical properties

    International Nuclear Information System (INIS)

    Kamata, Kinya; Degawa, Toru; Nagashima, Yoshinori

    1993-01-01

    The shaping methods of Nb-Al intermetallic compounds, especially melting and casting, have considerably different characteristics as compared with those for other metals and alloys. The authors have investigated melting and casting processes for Nb-Al compounds to develop precision casting processes for these intermetallics. Fundamental properties of Nb-Al compound castings have been also investigated for high temperature structural use in this work. An advanced Induction Skull Melting (ISM) furnace has been developed and the advantages of ISM have been recognized as a result of this study. The mechanical properties, such as hardness and compression strength, are dependent upon the Al content in Nb-Al binary compounds

  18. Electronic structure and phase stability during martensitic transformation in Al-doped ZrCu intermetallics

    International Nuclear Information System (INIS)

    Qiu Feng; Shen Ping; Liu Tao; Lin Qiaoli; Jiang Qichuan

    2010-01-01

    Martensitic transformation, phase stability and electronic structure of Al-doped ZrCu intermetallics were investigated by experiments and first-principles calculations using the pseudopotentials plane wave method. The formation energy calculations indicate that the stability of the ZrCu phase increases with the increasing Al content. Al plays a decisive role in controlling the formation and microstructures of the martensite phases in Zr-Cu-Al alloys. The total energy difference between ZrCu (B2) austenite and ZrCu martensite plays an important role in the martensitic transformation. The phase stability is dependent on its electronic structure. The densities of states (DOS) of the intermetallics were discussed in detail.

  19. Bioavailability of nickel in man: effects of foods and chemically-defined dietary constituents on the absorption of inorganic nickel.

    Science.gov (United States)

    Solomons, N W; Viteri, F; Shuler, T R; Nielsen, F H

    1982-01-01

    By serial determination of the change in plasma nickel concentration following a standard dose of 22.4 mg of nickel sulfate hexahydrate containing 5 mg of elemental nickel, the bioavailability of nickel was estimated in human subjects. Plasma nickel concentration was stable in the fasting state and after an unlabeled test meal, but after the standard dose of nickel in water was elevated 48.8, 73.0, 80.0, and 53.3 microgram/1, respectively, at hours 1, 2, 3, and 4. Plasma nickel did not rise above fasting levels when 5 mg of nickel was added to two standard meals: a typical Guatemalan meal and a North American breakfast. When 5 mg of nickel was added to five beverages-whole cow milk, coffee, tea, orange juice, and Coca Cola-the rise in plasma nickel was significantly suppressed with all but Coca Cola. Response to nickel also was suppressed in the presence of 1 g of ascorbic acid. Phytic acid in a 2:1 molar ratio with nickel, however, did not affect the rise in plasma nickel. The chelate of iron and ethylenediaminetetraacetate, NaFeEDTA, an iron-fortifying agent suggested for application in Central America, slightly but not significantly depressed plasma nickel rise at 2 hours, whereas disodium EDTA depressed plasma nickel levels significantly below the fasting nickel curve at 3 and 4 hours postdose. These studies suggest that the differential responses of inorganic nickel to distinct foods, beverages, and chemically-defined dietary constituents could be important to human nutrition.

  20. Effects of ductile phase volume fraction on the mechanical properties of Ti-Al3Ti metal-intermetallic laminate (MIL) composites

    International Nuclear Information System (INIS)

    Price, Richard D.; Jiang Fengchun; Kulin, Robb M.; Vecchio, Kenneth S.

    2011-01-01

    Research highlights: → Residual Al improves the mechanical properties of Ti-Al 3 Ti MIL composites. → Residual Al can eliminate intermetallic centerline delaminations in MILs. → Low levels of residual Al increase fracture toughness in MIL composites. → MIL stiffness, strength, and fracture toughness can be optimized at low Al levels. - Abstract: Metal-intermetallic laminate (MIL) composites consisting of alternating layers of Ti, Al, and the intermetallic Al 3 Ti have been fabricated by reactive foil sintering in open air. Six initially identical stacks of alternating Ti-3Al-2.5 V and 1100-Al foils were processed for different lengths of time, yielding specimens with different metal and intermetallic volume fractions. Their mechanical properties have been investigated with an emphasis on the effect of residual Al at the intermetallic centerline on composite strength and fracture toughness, as well as fracture and failure modes. Samples were cut from each composite plate (in layer orientations parallel and perpendicular to the intended load direction) for mechanical testing in compression and four-point bending under quasi-static and high-rate loading conditions. Examination of the damaged specimens and their fracture surfaces by optical and scanning electron microscopy was performed to establish a correlation between the failure mechanisms present, composite strength, and microstructure. Results indicated that regardless of loading direction, cracks always initiated in the intermetallic region, rarely at the centerline, and crack propagation and failure were heavily influenced by the thickness of the residual aluminum layers. There is an ideal residual aluminum volume fraction that represents the amount of ductile reinforcement that maximizes the combined properties of strength, toughness and stiffness.

  1. Nickel allergy

    DEFF Research Database (Denmark)

    Fischer, L A; Johansen, J D; Menné, T

    2007-01-01

    BACKGROUND: The frequency of nickel allergy varies between different population groups. Exposure regulation has proven effective in decreasing the frequency. Experimental studies with other allergens have shown a significant relation between patch test reactivity and repeated open application test...... in a patch test and a dilution series of three concentrations in a ROAT, with duration of up to 21 days. Eighteen persons with no nickel allergy were included as control group for the ROAT. RESULTS: The predicted dose which will elicit a reaction in 10% of allergic individuals was calculated to be 0......-response; indeed, there was no statistically significant difference. CONCLUSIONS: For elicitation of nickel allergy the elicitation threshold for the patch test is higher than the elicitation threshold (per application) for the ROAT, but is approximately the same as the accumulated elicitation threshold...

  2. Thermal Expansion of Ni3Al Intermetallic Compound: Experiment and Simulation

    International Nuclear Information System (INIS)

    Wang Hai-Peng; Lü Peng; Zhou Kai; Wei Bing-Bo

    2016-01-01

    The thermal expansion of Ni 3 Al intermetallic compound is determined by a thermal dilatometer and simulated by the molecular dynamics method. The results of the linear thermal expansion coefficients are presented from 200 K up to the maximum temperature of 1600 K. The single phase of Ni 3 Al intermetallic compound is confirmed by x-ray diffraction together with DSC melting and solidification peaks, from which the solidus and the liquidus temperatures are obtained to be 1660 and 1695 K, respectively. The measured linear thermal expansion coefficient increases from 1.5 × 10 −5 to 2.7 × 10 −5 K −1 in the experimental temperature range, in good agreement with the data obtained by the molecular dynamics simulation, just a slight difference from the temperature dependence coefficient. Furthermore, the atomic structure and position are presented to reveal the atom distribution change during thermal expansion of Ni 3 Al compound. (paper)

  3. Ceramic-intermetallic composites produced by mechanical alloying and spark plasma sintering

    CERN Document Server

    Cabanas-Moreno, J G; Martínez-Sanchez, R; Delgado-Gutierrez, O; Palacios-Gomez, J; Umemoto, M

    1998-01-01

    Nano-and microcomposites of intermetallic (Co/sub 3/Ti, AlCo/sub 2 /Ti) and ceramic (TiN, Ti(C, N), Al/sub 2/O/sub 3/) phases have been produced by spark plasma sintering (SPS) of powders resulting from mechanical alloying of Al-Co-Ti elemental powder mixtures. The mechanically alloyed powders consisted of mixtures of nanocrystalline and amorphous phases which, on sintering, transformed into complex microstructures of the intermetallic and ceramic phases. For Al contents lower than about 30 at% in the original powder mixtures, the use of SPS led to porosities of 1-2% in the sintered compacts and hardness values as high as ~1700 kg/mm/sup 2/; in these cases, the composite matrix was TiN and Ti(C, N), with the Al/sub 2/O/sub 3/ phase found as finely dispersed particles in the matrix and the Co /sub 3/Ti and AlCo/sub 2/Ti phases as interdispersed grains. (19 refs).

  4. Method for preparing ceramic composite

    Science.gov (United States)

    Alexander, K.B.; Tiegs, T.N.; Becher, P.F.; Waters, S.B.

    1996-01-09

    A process is disclosed for preparing ceramic composite comprising blending TiC particulates, Al{sub 2}O{sub 3} particulates and nickel aluminide and consolidating the mixture at a temperature and pressure sufficient to produce a densified ceramic composite having fracture toughness equal to or greater than 7 MPa m{sup 1/2}, a hardness equal to or greater than 18 GPa. 5 figs.

  5. Intermetallics Synthesis in the Fe–Al System via Layer by Layer 3D Laser Cladding

    Directory of Open Access Journals (Sweden)

    Floran Missemer

    2013-10-01

    Full Text Available Intermetallide phase formation was studied in a powdered Fe–Al system under layer by layer laser cladding with the aim of fabricating the gradient of properties by means of changing the Fe–Al concentration ratio in the powder mixture from layer to layer. The relationships between the laser cladding parameters and the intermetallic phase structures in the consecutively cladded layers were determined. In order to study the structure formation an optical microscopy, X-ray diffraction analysis, measurement of microhardness, scanning electron microscopy (SEM with energy dispersive X-ray (EDX spectroscopy analysis were used after the laser synthesis of intermetallic compounds.

  6. Effect of Iron-Containing Intermetallic Particles on the Corrosion Behaviour of Aluminium

    DEFF Research Database (Denmark)

    Ambat, Rajan

    2006-01-01

    The effect of heat treatment on the corrosion behaviour of binary Al-Fe alloys containing iron at levels between 0.04 and 0.42 wt.% was investigated by electrochemical measurements in both acidic and alkaline chloride solutions. Comparing solution heat-treated and quenched materials with samples...... with {100} facets, and are observed to contain numerous intermetallic particles. Fine facetted filaments also radiate out from the periphery of pits. The results demonstrate that the corrosion of "pure" 99.96% Al is thus dominated by the role of iron, which is the main impurity, and its electrochemical...... that had been subsequently annealed to promote precipitation of Al3Fe intermetallic particles, it was found that annealing increases both the cathodic and anodic reactivity. The increased cathodic reactivity is believed to be directly related to the increased available surface area of the iron...

  7. Preparation of Ti-aluminide reinforced in situ aluminium matrix composites by reactive hot pressing

    International Nuclear Information System (INIS)

    Roy, D.; Ghosh, S.; Basumallick, A.; Basu, B.

    2007-01-01

    Aluminium based metal matrix composites reinforced with in situ Ti-aluminide and alumina particles were prepared by reactive hot pressing a powder mix of aluminium and nanosized TiO 2 powders. The reinforcements were formed in situ by exothermal reaction between the TiO 2 nano crystalline powder and aluminium. The thermal characteristics of the in situ reaction were studied with the aid of Differential scanning calorimetry (DSC). X-ray diffraction (XRD), Energy dispersive spectroscopy (EDS) and Scanning electron microscopy (SEM) techniques were employed to study the microstructural architecture of the composites as a function of hot pressing temperature and volume percent reinforcement. Microhardness measurements on the as prepared in situ aluminium matrix composites exhibit significant increase in hardness with increase in hot pressing temperature and volume fraction of reinforcement

  8. [Nickel levels in female dermatological patients].

    Science.gov (United States)

    Schwegler, U; Twardella, D; Fedorov, M; Darsow, U; Schaller, K-H; Habernegg, R; Behrendt, H; Fromme, H

    2009-07-01

    Nickel levels in urine were determined among 163 female dermatological patients aged 18 to 46 years. Data on life-style factors were collected in parallel via a questionnaire. Urinary nickel excretion was in the normal range of the German female population (0.2-46.1 microg Ni/g creatinine). The 95th percentile (3.9 microg Ni/l urine) exceeded the German reference value (3.0 microg Ni/l urine). In the multivariate regression analyses we found a statistically significant increase of ln-transformed nickel levels with increase in age and in women using dietary supplements. The following variables were not associated with Nickel urine levels: suffering from nickel eczema, smoking, drinking stagnated water, eating foods with high nickel contents and using nickel-containing kitchen utensils as, for example, an electric kettle with an open heater coil. We conclude that personal urinary levels should be assessed with simultaneous consideration of habits and life-style factors. A German national survery would be useful. Those patients who experience the exacerbation of their eczema in cases of oral provocation, for example, by a high nickel diet should be aware of potential sources of nickel, such as supplements.

  9. Role of intermetallics on the mechanical fatigue behavior of Cu–Al ball bond interfaces

    Energy Technology Data Exchange (ETDEWEB)

    Lassnig, A., E-mail: alice.lassnig@univie.ac.at [University of Vienna, Faculty of Physics, Physics of Nanostructured Materials, Boltzmanngasse 5, 1090 Wien (Austria); Pelzer, R. [Infineon Technologies Austria AG, Siemensstrae 2, 9500 Villach (Austria); Gammer, C. [University of Vienna, Faculty of Physics, Physics of Nanostructured Materials, Boltzmanngasse 5, 1090 Wien (Austria); National Center for Electron Microscopy, Molecular Foundry, Lawrence Berkeley National Laboratory, Berkeley, CA 94720 (United States); Khatibi, G. [Vienna University of Technology, Institute of Chemical Technology and Analytics, Getreidemarkt 9, 1060 Wien (Austria)

    2015-10-15

    The mechanical fatigue behavior of Cu–Al interfaces occurring in thermosonic ball bonds –typically used in microelectronic packages for automotive applications – is investigated by means of a specially designed fatigue test technique. Fully reversed cyclic shear stresses are induced at the bond interface, leading to subsequent fatigue lift off failure and revealing the weakest site of the bond. A special focus is set on the role of interfacial intermetallic compounds (IMC) on the fatigue performance of such interfaces. Therefore fatigue life curves were obtained for three representative microstructural states: The as-bonded state is compared to two annealed states at 200 °C for 200 h and at 200 °C for 2000 h respectively. In the moderately annealed state two IMC layers (Al{sub 2}Cu, Al{sub 4}Cu{sub 9}) could be identified, whereas in the highly aged state the original pad metallization was almost entirely consumed and AlCu is formed as a third IMC. Finally, the crack path is traced back as a function of interfacial microstructure by means of electron microscopy techniques. Whereas conventional static shear tests reveal no significant decrease of the bond shear force with increased IMC formation the fatigue tests prove a clear degradation in the cyclic mechanical performance. It can be concluded that during cycling the crack deflects easily into the formed intermetallics, leading to early failure of the ball bonds due to their brittle nature. - Highlights: • High cycle fatigue of various miniaturized Cu–Al interfaces is investigated. • Interfacial intermetallic compounds consist of Al2Cu, AlCu and Al4Cu9. • Static shear strength shows minor dependency on interfacial phase formation. • Fatigue tests prove significant degradation with intermetallic compound evolution. • Fatigue fracture surface analysis reveal microstructure dependent crack path.

  10. Role of intermetallics on the mechanical fatigue behavior of Cu–Al ball bond interfaces

    International Nuclear Information System (INIS)

    Lassnig, A.; Pelzer, R.; Gammer, C.; Khatibi, G.

    2015-01-01

    The mechanical fatigue behavior of Cu–Al interfaces occurring in thermosonic ball bonds –typically used in microelectronic packages for automotive applications – is investigated by means of a specially designed fatigue test technique. Fully reversed cyclic shear stresses are induced at the bond interface, leading to subsequent fatigue lift off failure and revealing the weakest site of the bond. A special focus is set on the role of interfacial intermetallic compounds (IMC) on the fatigue performance of such interfaces. Therefore fatigue life curves were obtained for three representative microstructural states: The as-bonded state is compared to two annealed states at 200 °C for 200 h and at 200 °C for 2000 h respectively. In the moderately annealed state two IMC layers (Al 2 Cu, Al 4 Cu 9 ) could be identified, whereas in the highly aged state the original pad metallization was almost entirely consumed and AlCu is formed as a third IMC. Finally, the crack path is traced back as a function of interfacial microstructure by means of electron microscopy techniques. Whereas conventional static shear tests reveal no significant decrease of the bond shear force with increased IMC formation the fatigue tests prove a clear degradation in the cyclic mechanical performance. It can be concluded that during cycling the crack deflects easily into the formed intermetallics, leading to early failure of the ball bonds due to their brittle nature. - Highlights: • High cycle fatigue of various miniaturized Cu–Al interfaces is investigated. • Interfacial intermetallic compounds consist of Al2Cu, AlCu and Al4Cu9. • Static shear strength shows minor dependency on interfacial phase formation. • Fatigue tests prove significant degradation with intermetallic compound evolution. • Fatigue fracture surface analysis reveal microstructure dependent crack path

  11. Gas-Solid Reaction Route toward the Production of Intermetallics from Their Corresponding Oxide Mixtures

    Directory of Open Access Journals (Sweden)

    Hesham Ahmed

    2016-08-01

    Full Text Available Near-net shape forming of metallic components from metallic powders produced in situ from reduction of corresponding pure metal oxides has not been explored to a large extent. Such a process can be probably termed in short as the “Reduction-Sintering” process. This methodology can be especially effective in producing components containing refractory metals. Additionally, in situ production of metallic powder from complex oxides containing more than one metallic element may result in in situ alloying during reduction, possibly at lower temperatures. With this motivation, in situ reduction of complex oxides mixtures containing more than one metallic element has been investigated intensively over a period of years in the department of materials science, KTH, Sweden. This review highlights the most important features of that investigation. The investigation includes not only synthesis of intermetallics and refractory metals using the gas solid reaction route but also study the reaction kinetics and mechanism. Environmentally friendly gases like H2, CH4 and N2 were used for simultaneous reduction, carburization and nitridation, respectively. Different techniques have been utilized. A thermogravimetric analyzer was used to accurately control the process conditions and obtain reaction kinetics. The fluidized bed technique has been utilized to study the possibility of bulk production of intermetallics compared to milligrams in TGA. Carburization and nitridation of nascent formed intermetallics were successfully carried out. A novel method based on material thermal property was explored to track the reaction progress and estimate the reaction kinetics. This method implies the dynamic measure of thermal diffusivity using laser flash method. These efforts end up with a successful preparation of nanograined intermetallics like Fe-Mo and Ni-W. In addition, it ends up with simultaneous reduction and synthesis of Ni-WN and Ni-WC from their oxide mixtures

  12. Characterization and Growth Mechanism of Nickel Nano wires Resulting from Reduction of Nickel Formate in Polyol Medium

    International Nuclear Information System (INIS)

    Logutenko, O.A.; Titkov, A.I.; Vorobyov, A.M.; Yukhin, Y.M.; Lyakhov, N.Z.

    2016-01-01

    Nickel linear nano structures were synthesized by reduction of nickel formate with hydrazine hydrate in ethylene glycol medium in the absence of any surfactants or capping agents for direction of the particles growth. The effect of the synthesis conditions such as temperature, reduction time, type of polyol, and nickel formate concentration on the reduction products was studied. The size and morphology of the nickel nano wires were characterized by X-ray diffraction, scanning, and transmission electron microscopy. It was shown that the nickel nano crystallites were wire-shaped with a face-center-cubic phase. Ethylene glycol was found to play a crucial role in the formation of the nickel nano wires. The possible growth processes of the wire-shaped particles taking place at 110 and 130 degree are discussed. It was shown that, under certain synthesis conditions, nickel nano wires grow on the surface of the crystals of the solid intermediate of nickel with hydrazine hydrate.

  13. Toxicity of nickel-spiked freshwater sediments to benthic invertebrates-Spiking methodology, species sensitivity, and nickel bioavailability

    Science.gov (United States)

    Besser, John M.; Brumbaugh, William G.; Kemble, Nile E.; Ivey, Chris D.; Kunz, James L.; Ingersoll, Christopher G.; Rudel, David

    2011-01-01

    This report summarizes data from studies of the toxicity and bioavailability of nickel in nickel-spiked freshwater sediments. The goal of these studies was to generate toxicity and chemistry data to support development of broadly applicable sediment quality guidelines for nickel. The studies were conducted as three tasks, which are presented here as three chapters: Task 1, Development of methods for preparation and toxicity testing of nickel-spiked freshwater sediments; Task 2, Sensitivity of benthic invertebrates to toxicity of nickel-spiked freshwater sediments; and Task 3, Effect of sediment characteristics on nickel bioavailability. Appendices with additional methodological details and raw chemistry and toxicity data for the three tasks are available online at http://pubs.usgs.gov/sir/2011/5225/downloads/.

  14. Alloying of aluminum and its influence on the properties of aluminide coatings: oxidation behavior and the chemical stability in Pb-17Li

    International Nuclear Information System (INIS)

    Glasbrenner, H.; Peric, Z.; Borgstedt, H.U.

    1996-01-01

    Electrical insulation of the structural material is necessary to reduce the MHD pressure drop in a self-cooled liquid metal blanket. This coating has to be compatible with liquid Pb-17Li up to 450 C. Specimens with different types of coatings were exposed to static Pb-17Li for 1200 h at 450 C in order to study their compatibility. Iron and a ferritic steel were coated with an aluminide layer by means of an aluminizing process. Iron metal plate was hot dip aluminized at Thyssen, Germany. The preheated sheet was coated for this purpose by exposing for a few seconds to a melt of Al with 10 wt% Si. The ferritic steel, MANET, was immersed into a melt of the same composition. In this case, cold specimens were dipped into the melt at 700 C for up to 10 min. The formation of the required oxide scale on top of the aluminide layer was performed by using two different methods: high temperature oxidation in air and anodic oxidation at room temperature. All the exposed specimens were examined before and after the corrosion experiments. The analytical method used is EDX measurements on the cut of the specimens and metallographical examinations. (orig.)

  15. The corrosion behavior of the T1 (Al2CuLi) intermetallic compound in aqueous environments

    Science.gov (United States)

    Buchheit, R. G.; Stoner, G. E.

    1989-01-01

    The intermetallic compound T1 (Al2CuLi) is suspected to play an important role in the localized corrosion at subgrain boundaries in Al-Li-Cu alloys. The intermetallic was synthesized for characterization of its corrosion behavior. Experiments performed included open circuit potential measurements, potentiodynamic polarization, and corrosion rate vs. pH in solutions whose pH was varied over the range of 3 to 11. Subgrain boundary pitting and continuous subgrain boundary corrosion are discussed in terms of the data obtained. Evidence suggesting the dealloying of copper from this compound is also presented.

  16. Nickel Inhibits Mitochondrial Fatty Acid Oxidation

    Science.gov (United States)

    Uppala, Radha; McKinney, Richard W.; Brant, Kelly A.; Fabisiak, James P.; Goetzman, Eric S.

    2015-01-01

    Nickel exposure is associated with changes in cellular energy metabolism which may contribute to its carcinogenic properties. Here, we demonstrate that nickel strongly represses mitochondrial fatty acid oxidation—the pathway by which fatty acids are catabolized for energy—in both primary human lung fibroblasts and mouse embryonic fibroblasts. At the concentrations used, nickel suppresses fatty acid oxidation without globally suppressing mitochondrial function as evidenced by increased glucose oxidation to CO2. Pre-treatment with L-carnitine, previously shown to prevent nickel-induced mitochondrial dysfunction in neuroblastoma cells, did not prevent the inhibition of fatty acid oxidation. The effect of nickel on fatty acid oxidation occurred only with prolonged exposure (>5 hr), suggesting that direct inhibition of the active sites of metabolic enzymes is not the mechanism of action. Nickel is a known hypoxia-mimetic that activates hypoxia inducible factor-1α (HIF1α). Nickel-induced inhibition of fatty acid oxidation was blunted in HIF1α knockout fibroblasts, implicating HIF1α as one contributor to the mechanism. Additionally, nickel down-regulated the protein levels of the key fatty acid oxidation enzyme very long-chain acyl-CoA dehydrogenase (VLCAD) in a dose-dependent fashion. In conclusion, inhibition of fatty acid oxidation by nickel, concurrent with increased glucose metabolism, represents a form of metabolic reprogramming that may contribute to nickel-induced carcinogenesis. PMID:26051273

  17. Mechanisms of nickel toxicity in microorganisms

    OpenAIRE

    Macomber, Lee; Hausinger, Robert P.

    2011-01-01

    Nickel has long been known to be an important human toxicant, including having the ability to form carcinomas, but until recently nickel was believed to be an issue only to microorganisms living in nickel-rich serpentine soils or areas contaminated by industrial pollution. This assumption was overturned by the discovery of a nickel defense system (RcnR/RcnA) found in microorganisms that live in a wide range of environmental niches, suggesting that nickel homeostasis is a general biological co...

  18. Performance improvement of pasted nickel electrodes with multi-wall carbon nanotubes for rechargeable nickel batteries

    International Nuclear Information System (INIS)

    Song, Q.S.; Aravindaraj, G.K.; Sultana, H.; Chan, S.L.I.

    2007-01-01

    Carbon nanotubes (CNTs) were employed as a functional additive to improve the electrochemical performance of pasted nickel-foam electrodes for rechargeable nickel-based batteries. The nickel electrodes were prepared with spherical β-Ni(OH) 2 powder as the active material and various amounts of CNTs as additives. Galvanostatic charge/discharge cycling tests showed that in comparison with the electrode without CNTs, the pasted nickel electrode with added CNTs exhibited better electrochemical properties in the chargeability, specific discharge capacity, active material utilization, discharge voltage, high-rate capability and cycling stability. Meanwhile, the CNT addition also lowered the packing density of Ni(OH) 2 particles in the three-dimensional porous nickel-foam substrate, which could lead to the decrease in the active material loading and discharge capacity of the electrode. Hence, the amount of CNTs added to Ni(OH) 2 should be optimized to obtain a high-performance nickel electrode, and an optimum amount of CNT addition was found to be 3 wt.%. The superior electrochemical performance of the nickel electrode with CNTs could be attributed to lower electrochemical impedance and less γ-NiOOH formed during charge/discharge cycling, as indicated by electrochemical impedance spectroscopy and X-ray diffraction analyses. Thus, it was an effective method to improve the electrochemical properties of pasted nickel electrodes by adding an appropriate amount of CNTs to spherical Ni(OH) 2 as the active material

  19. Epicutaneous exposure to nickel induces nickel allergy in mice via a MyD88-dependent and interleukin-1-dependent pathway.

    Science.gov (United States)

    Vennegaard, Marie T; Dyring-Andersen, Beatrice; Skov, Lone; Nielsen, Morten M; Schmidt, Jonas D; Bzorek, Michael; Poulsen, Steen S; Thomsen, Allan R; Woetmann, Anders; Thyssen, Jacob P; Johansen, Jeanne D; Odum, Niels; Menné, Torkil; Geisler, Carsten; Bonefeld, Charlotte M

    2014-10-01

    Several attempts to establish a model in mice that reflects nickel allergy in humans have been made. Most models use intradermal injection of nickel in combination with adjuvant to induce nickel allergy. However, such models poorly reflect induction of nickel allergy following long-lasting epicutaneous exposure to nickel. To develop a mouse model reflecting nickel allergy in humans induced by epicutaneous exposure to nickel, and to investigate the mechanisms involved in such allergic responses. Mice were exposed to NiCl2 on the dorsal side of the ears. Inflammation was evaluated by the swelling and cell infiltration of the ears. T cell responses were determined as numbers of CD4+ and CD8+ T cells in the draining lymph nodes. Localization of nickel was examined by dimethylglyoxime staining. Epicutaneous exposure to nickel results in prolonged localization of nickel in the epidermis, and induces nickel allergy in mice. The allergic response to nickel following epicutaneous exposure is MyD88-dependent and interleukin (IL)-1 receptor-dependent, but independent of toll-like receptor (TLR)-4. This new model for nickel allergy that reflects epicutaneous exposure to nickel in humans shows that nickel allergy is dependent on MyD88 and IL-1 receptor signalling, but independent of TLR4. © 2014 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  20. Effects of filling material and laser power on the formation of intermetallic compounds during laser-assisted friction stir butt welding of steel and aluminum alloys

    Science.gov (United States)

    Fei, Xinjiang; Jin, Xiangzhong; Peng, Nanxiang; Ye, Ying; Wu, Sigen; Dai, Houfu

    2016-11-01

    In this paper, two kinds of materials, Ni and Zn, are selected as filling material during laser-assisted friction stir butt welding of Q235 steel and 6061-T6 aluminum alloy, and their influences on the formation of intermetallic compounds on the steel/aluminum interface of the joints were first studied. SEM was used to analyze the profile of the intermetallic compound layer and the fractography of tensile fracture surfaces. In addition, EDS was applied to investigate the types of the intermetallic compounds. The results indicate that a thin iron-abundant intermetallic compound layer forms and ductile fracture mode occurs when Ni is added, but a thick aluminum-abundant intermetallic compound layer generates and brittle fracture mode occurs when Zn is added. So the tensile strength of the welds with Ni as filling material is greater than that with Zn as filling material. Besides, the effect of laser power on the formation of intermetallic compound layer when Ni is added was investigated. The preheated temperature field produced by laser beam in the cross section of workpiece was calculated, and the tensile strength of the joints at different laser powers was tested. Results show that only when suitable laser power is adopted, can suitable preheating temperature of the steel reach, then can thin intermetallic compound layer form and high tensile strength of the joints reach. Either excessive or insufficient laser power will reduce the tensile strength of the joints.

  1. Nickel-hydrogen bipolar battery system

    Science.gov (United States)

    Thaller, L. H.

    1982-01-01

    Rechargeable nickel-hydrogen systems are described that more closely resemble a fuel cell system than a traditional nickel-cadmium battery pack. This was stimulated by the currently emerging requirements related to large manned and unmanned low Earth orbit applications. The resultant nickel-hydrogen battery system should have a number of features that would lead to improved reliability, reduced costs as well as superior energy density and cycle lives as compared to battery systems constructed from the current state-of-the-art nickel-hydrogen individual pressure vessel cells.

  2. The role of intermetallic phases in the corrosion of magnesium-rare earth alloys

    Energy Technology Data Exchange (ETDEWEB)

    Silva Campos, Maria del Rosario

    2016-07-25

    A new concept to develop a RE based Mg alloy with improved corrosion resistance was followed in the current work. Based on subsequent characterisation steps to eliminate less suitable RE elements the best microstructure for improved corrosion resistance was identified. At first, the corrosion properties of selected RE elements were determined. Based on these results RE elements that have a potential to enhance the corrosion resistance of Mg-RE alloys were selected. Two aspects of RE elements were important for the selection: the electrochemical properties and the solid solubility in Mg. If the solubility limit of RE elements in the Mg matrix is exceeded, they form intermetallic phases with Mg. By performing galvanic coupling measurements the compatibility between Mg matrix and intermetallic phases were estimated. At that point three binary Mg-RE alloys systems remained (Mg-Ce, Mg-La, and Mg-Gd). To evaluate the influence of composition (amount of intermetallic phases) on the corrosion behaviour, four concentrations were cast with 1, 5, 10 and 15 wt. % of RE. Ce and La have a lower solid solubility in Mg matrix generating higher volume fraction of the secondary phases, thus higher dissolution rates in the binary Mg-RE alloys. While Gd with higher solid solubility shows a different behaviour. Additions of up to 10 wt. % Gd resulted in similar behaviour compared to 1 wt. % Gd addition. The most promising results were obtained for the Mg-Gd system with 10 wt. % Gd. Thus, the microstructure of this alloy was further modified by heat treatments to understand the influence of microstructural changes on corrosion behaviour. A ternary element was used to attempt further optimisation of the corrosion performance. Additions of Al, Zn, Ga and Y did not show any improvement in the corrosion resistance of Mg10Gd. This is due to increasing volume fractions of critical more noble phases and the microstructure dominated by eutectic phase formation. Thus galvanic effects became much

  3. The role of intermetallic phases in the corrosion of magnesium-rare earth alloys

    International Nuclear Information System (INIS)

    Silva Campos, Maria del Rosario

    2016-01-01

    A new concept to develop a RE based Mg alloy with improved corrosion resistance was followed in the current work. Based on subsequent characterisation steps to eliminate less suitable RE elements the best microstructure for improved corrosion resistance was identified. At first, the corrosion properties of selected RE elements were determined. Based on these results RE elements that have a potential to enhance the corrosion resistance of Mg-RE alloys were selected. Two aspects of RE elements were important for the selection: the electrochemical properties and the solid solubility in Mg. If the solubility limit of RE elements in the Mg matrix is exceeded, they form intermetallic phases with Mg. By performing galvanic coupling measurements the compatibility between Mg matrix and intermetallic phases were estimated. At that point three binary Mg-RE alloys systems remained (Mg-Ce, Mg-La, and Mg-Gd). To evaluate the influence of composition (amount of intermetallic phases) on the corrosion behaviour, four concentrations were cast with 1, 5, 10 and 15 wt. % of RE. Ce and La have a lower solid solubility in Mg matrix generating higher volume fraction of the secondary phases, thus higher dissolution rates in the binary Mg-RE alloys. While Gd with higher solid solubility shows a different behaviour. Additions of up to 10 wt. % Gd resulted in similar behaviour compared to 1 wt. % Gd addition. The most promising results were obtained for the Mg-Gd system with 10 wt. % Gd. Thus, the microstructure of this alloy was further modified by heat treatments to understand the influence of microstructural changes on corrosion behaviour. A ternary element was used to attempt further optimisation of the corrosion performance. Additions of Al, Zn, Ga and Y did not show any improvement in the corrosion resistance of Mg10Gd. This is due to increasing volume fractions of critical more noble phases and the microstructure dominated by eutectic phase formation. Thus galvanic effects became much

  4. The accumulation of nickel in human lungs.

    OpenAIRE

    Edelman, D A; Roggli, V L

    1989-01-01

    Using data from published studies, lung concentrations of nickel were compare for persons with and without occupational exposure to nickel. As expected, the concentrations were much higher for persons with occupational exposure. To estimate the effects of nickel-containing tobacco smoke and nickel in the ambient air on the amount of nickel accumulated in lungs over time, a model was derived that took into account various variables related to the deposition of nickel in lungs. The model predic...

  5. Preparation of Fe-Al Intermetallic / TiC-Al2O3 Ceramic Composites from Ilmenite by SHS

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Fe-Al intermetallic/TiC-Al2O3 ceramic composites were successfully prepared by self-propagating high-temperature synthesis (SHS) from natural ilmenite, aluminium and carbon as the raw materials. The effects of carbon sources, preheating time and heat treatment temperature on synthesis process and products were investigated in detail, and the reaction process of the FeTiO3-Al-C system was also discussed.It is shown that the temperature and velocity of the combustion wave are higher when graphite is used as the carbon source, which can reflect the effect of the carbon source structure on the combustion synthesis;Prolonging the preheating time or heat treatment temperature is beneficial to the formation of the ordered intermetallics; The temperature and velocity of the combustion wave arc improved, but the disordered alloys are difficult to eliminate with the preheating time prolonged. The compound powders mainly containing ordered Fe3Al intermetallic can be prepared through heat treatment at 750 ℃.

  6. Carbon formation on nickel and nickel-copper alloy catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Alstrup, I.; Soerensen, O.; Rostrup-Nielsen, J.R. [Haldor Topsoe Research Labs., Lyngby (Denmark); Tavares, M.T.; Bernardo, C.A.

    1998-05-01

    Equilibrium, kinetic and morphological studies of carbon formation in CH{sub 4} + H{sub 2}, CO, and CO + H{sub 2} gases on silica supported nickel and nickel-copper catalysts are reviewed. The equilibrium deviates in all cases from graphite equilibrium and more so in CO + CO{sub 2} than in CH{sub 4} + H{sub 2}. A kinetic model based on information from surface science results with chemisorption of CH{sub 4} and possibly also the first dehydrogenation step as rate controlling describes carbon formation on nickel catalyst in CH{sub 4} + H{sub 2} well. The kinetics of carbon formation in CO and CO + H{sub 2} gases are in agreement with CO disproportionation as rate determining step. The presence of hydrogen influences strongly the chemisorption of CO. Carbon filaments are formed when hydrogen is present in the gas while encapsulating carbon dominates in pure CO. Small amounts of Cu alloying promotes while larger amounts (Cu : Ni {>=} 0.1) inhibits carbon formation and changes the morphology of the filaments (``octopus`` carbon formation). Adsorption induced nickel segregation changes the kinetics of the alloy catalysts at high carbon activities. Modifications suggested in some very recent papers on the basis of new results are also briefly discussed. (orig.) 31 refs.

  7. Studies on the formation of aluminides in heated Nb–Al powder mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Sina, H.; Iyengar, S.

    2015-04-15

    Highlights: • Combustion initiates with NbAl{sub 3} formation above the melting point of aluminum. • Nb + 3Al samples yield almost 100% NbAl{sub 3} after combustion. • Nb-rich samples yield multi-phase products after heating to 1000 °C. • Reacted Nb-rich samples yield stable phases on reheating. • For NbAl{sub 3}, calculations show ΔH{sub formation} = −153 ± 15, E{sub activation} = 255 ± 26 kJ mol{sup −1}. - Abstract: The formation of aluminides during the heating of Nb–Al powder mixtures with different initial compositions (25, 33.3 and 75 at.% Al) has been studied using a differential scanning calorimeter. The effect of parameters like particle size, compaction and heating rate on the onset temperature of reaction has been determined. The results show that an increase in heating rate leads to an increase in onset temperature for compacted as well as loose powder samples in the particle size range considered. For Al-rich mixtures, compaction increases the onset temperature irrespective of particle size. For all samples, finer aluminum particles and slower heating rates resulted in a decrease in onset temperature while higher aluminum contents in the mixture led to a higher reaction temperature. In Nb-rich samples, compaction led to a decrease in the onset temperatures. NbAl{sub 3} was the first compound to form in all the mixtures, irrespective of the initial composition. After heating to 1000 °C, EDS and XRD analyses confirmed the formation of only NbAl{sub 3} in Al-rich samples and a mixture of NbAl{sub 3} and Nb{sub 2}Al along with unreacted niobium particles in Nb-rich samples. A subsequent heat treatment was necessary to obtain a single aluminide corresponding to the initial composition. These observations can be explained on the basis of niobium dissolution in molten aluminum and subsequent precipitation of NbAl{sub 3} in Al-rich samples and solid state diffusion through Nb{sub 3}Al and Nb{sub 2}Al phases in Nb-rich samples. For Nb

  8. New intermetallic compounds Ln(Ag, AL)4 (Ln-Y, Gd, Tb, Dy) and their structure

    International Nuclear Information System (INIS)

    Kuz'ma, Yu.B.; Stel'makhovich, B.M.

    1990-01-01

    By the methods of X-ray analysis crystal structure of compounds Ln(Ag,Al) 4 , where Ln-Y, Gd, Tb, Dy, posessing rhombic structure, is determined. The intermetallics have been prepared for the first time. Ways of atom distribution and their coordinates in DyAg 0.55 Al 3.45 structure (a=0.4296(1), b=04179(1), c=0.9995(3), R=0.093) are specified. Other compounds are formed in case of LnAgAl 3 compositions. Interatomic distances in Dy(Ag,Al) 4 structure are considered. A supposition is made on the formation in Ln-Ag-Al systems of a greater number of intermetallic compounds

  9. Influence of annealing time and temperature on the Fe3Al intermetallic alloys microstructure modification

    Directory of Open Access Journals (Sweden)

    K. Garbala

    2011-04-01

    Full Text Available There is an industry interesting in intermetallic alloys in recent years. There are widely possibilities to adopt this kind of materials for structural units. More expensive materials can be replaced by them. A property which limits their wider application is the low plasticity at environment and elevated temperatures. In paper the results of the thermal microstructure modification are shown. To this end, the influence of annealing time and temperature on the intermetallic phase Fe3Al grain size was investigated. The impact of these factors on micro-hardness was examined as well. It was found that these operations cause the grain size reduction and the micro-hardness decrease.

  10. First principles nickel-cadmium and nickel hydrogen spacecraft battery models

    Energy Technology Data Exchange (ETDEWEB)

    Timmerman, P.; Ratnakumar, B.V.; Distefano, S.

    1996-02-01

    The principles of Nickel-Cadmium and Nickel-Hydrogen spacecraft battery models are discussed. The Ni-Cd battery model includes two phase positive electrode and its predictions are very close to actual data. But the Ni-H2 battery model predictions (without the two phase positive electrode) are unacceptable even though the model is operational. Both models run on UNIX and Macintosh computers.

  11. Multiscale modeling of the influence of Fe content in a Al-Si-Cu alloy on the size distribution of intermetallic phases and micropores

    International Nuclear Information System (INIS)

    Wang Junsheng; Lee, Peter D.; Li Mei; Allison, John

    2010-01-01

    A multiscale model was developed to simulate the formation of Fe-rich intermetallics and pores in quaternary Al-Si-Cu-Fe alloys. At the microscale, the multicomponent diffusion equations were solved for multiphase (liquid-solid-gas) materials via a finite difference framework to predict microstructure formation. A fast and robust decentered plate algorithm was developed to simulate the strong anisotropy of the solid/liquid interfacial energy for the Fe-rich intermetallic phase. The growth of porosity was controlled by local pressure drop due to solidification and interactions with surrounding solid phases, in addition to hydrogen diffusion. The microscale model was implemented as a subroutine in a commercial finite element package, producing a coupled multiscale model. This allows the influence of varying casting conditions on the Fe-rich intermetallics, the pores, and their interactions to be predicted. Synchrotron x-ray tomography experiments were performed to validate the model by comparing the three-dimensional morphology and size distribution of Fe-rich intermetallics as a function of Fe content. Large platelike Fe-rich β intermetallics were successfully simulated by the multiscale model and their influence on pore size distribution in shape castings was predicted as a function of casting conditions.

  12. Characterization and Growth Mechanism of Nickel Nanowires Resulting from Reduction of Nickel Formate in Polyol Medium

    OpenAIRE

    Logutenko, Olga A.; Titkov, Alexander I.; Vorob’yov, Alexander M.; Yukhin, Yriy M.; Lyakhov, Nikolay Z.

    2016-01-01

    Nickel linear nanostructures were synthesized by reduction of nickel formate with hydrazine hydrate in ethylene glycol medium in the absence of any surfactants or capping agents for direction of the particles growth. The effect of the synthesis conditions such as temperature, reduction time, type of polyol, and nickel formate concentration on the reduction products was studied. The size and morphology of the nickel nanowires were characterized by X-ray diffraction, scanning, and transmission ...

  13. Structural Basis of Low-Affinity Nickel Binding to the Nickel-Responsive Transcription Factor NikR from Escherichia coli

    International Nuclear Information System (INIS)

    Phillips, C.; Schreiter, E.; Stultz, C.; Drennan, C.

    2010-01-01

    Escherichia coli NikR regulates cellular nickel uptake by binding to the nik operon in the presence of nickel and blocking transcription of genes encoding the nickel uptake transporter. NikR has two binding affinities for the nik operon: a nanomolar dissociation constant with stoichiometric nickel and a picomolar dissociation constant with excess nickel (Bloom, S. L., and Zamble, D. B. (2004) Biochemistry 43, 10029-10038; Chivers, P. T., and Sauer, R. T. (2002) Chem. Biol. 9, 1141-1148). While it is known that the stoichiometric nickel ions bind at the NikR tetrameric interface (Schreiter, E. R., et al. (2003) Nat. Struct. Biol. 10, 794-799; Schreiter, E. R., et al. (2006) Proc. Natl. Acad. Sci. U.S.A. 103, 13676-13681), the binding sites for excess nickel ions have not been fully described. Here we have determined the crystal structure of NikR in the presence of excess nickel to 2.6 (angstrom) resolution and have obtained nickel anomalous data (1.4845 (angstrom)) in the presence of excess nickel for both NikR alone and NikR cocrystallized with a 30-nucleotide piece of double-stranded DNA containing the nik operon. These anomalous data show that excess nickel ions do not bind to a single location on NikR but instead reveal a total of 22 possible low-affinity nickel sites on the NikR tetramer. These sites, for which there are six different types, are all on the surface of NikR, and most are found in both the NikR alone and NikR-DNA structures. Using a combination of crystallographic data and molecular dynamics simulations, the nickel sites can be described as preferring octahedral geometry, utilizing one to three protein ligands (typically histidine) and at least two water molecules.

  14. Study on the influences of reduction temperature on nickel-yttria-stabilized zirconia solid oxide fuel cell anode using nickel oxide-film electrode

    Science.gov (United States)

    Jiao, Zhenjun; Ueno, Ai; Suzuki, Yuji; Shikazono, Naoki

    2016-10-01

    In this study, the reduction processes of nickel oxide at different temperatures were investigated using nickel-film anode to study the influences of reduction temperature on the initial performances and stability of nickel-yttria-stabilized zirconia anode. Compared to conventional nickel-yttria-stabilized zirconia composite cermet anode, nickel-film anode has the advantage of direct observation at nickel-yttria-stabilized zirconia interface. The microstructural changes were characterized by scanning electron microscopy. The reduction process of nickel oxide is considered to be determined by the competition between the mechanisms of volume reduction in nickel oxide-nickel reaction and nickel sintering. Electrochemical impedance spectroscopy was applied to analyze the time variation of the nickel-film anode electrochemical characteristics. The anode performances and microstructural changes before and after 100 hours discharging and open circuit operations were analyzed. The degradation of nickel-film anode is considered to be determined by the co-effect between the nickel sintering and the change of nickel-yttria-stabilized zirconia interface bonding condition.

  15. Recovery Of Nickel From Spent Nickel-Cadmium Batteries Using A Direct Reduction Process

    Directory of Open Access Journals (Sweden)

    Shin D.J.

    2015-06-01

    Full Text Available Most nickel is produced as Ferro-Nickel through a smelting process from Ni-bearing ore. However, these days, there have been some problems in nickel production due to exhaustion and the low-grade of Ni-bearing ore. Moreover, the smelting process results in a large amount of wastewater, slag and environmental risk. Therefore, in this research, spent Ni-Cd batteries were used as a base material instead of Ni-bearing ore for the recovery of Fe-Ni alloy through a direct reduction process. Spent Ni-Cd batteries contain 24wt% Ni, 18.5wt% Cd, 12.1% C and 27.5wt% polymers such as KOH. For pre-treatment, Cd was vaporized at 1024K. In order to evaluate the reduction conditions of nickel oxide and iron oxide, pre-treated spent Ni-Cd batteries were experimented on under various temperatures, gas-atmospheres and crucible materials. By a series of process, alloys containing 75 wt% Ni and 20 wt% Fe were produced. From the results, the reduction mechanism of nickel oxide and iron oxide were investigated.

  16. Devising Strain Hardening Models Using Kocks–Mecking Plots—A Comparison of Model Development for Titanium Aluminides and Case Hardening Steel

    Directory of Open Access Journals (Sweden)

    Markus Bambach

    2016-08-01

    Full Text Available The present study focuses on the development of strain hardening models taking into account the peculiarities of titanium aluminides. In comparison to steels, whose behavior has been studied extensively in the past, titanium aluminides possess a much larger initial work hardening rate, a sharp peak stress and pronounced softening. The work hardening behavior of a TNB-V4 (Ti–44.5Al–6.25Nb–0.8Mo–0.1B alloy is studied using isothermal hot compression tests conducted on a Gleeble 3500 simulator, and compared to the typical case hardening steel 25MoCrS4. The behavior is analyzed with the help of the Kocks-Mecking plots. In contrast to steel the TNB-V4 alloy shows a non-linear course of θ (i.e., no stage-III hardening initially and exhibits neither a plateau (stage IV hardening nor an inflection point at all deformation conditions. The present paper describes the development and application of a methodology for the design of strain hardening models for the TNB-V4 alloy and the 25CrMoS4 steel by taking the course of the Kocks-Mecking plots into account. Both models use different approaches for the hardening and softening mechanisms and accurately predict the flow stress over a wide range of deformation conditions. The methodology may hence assist in further developments of more sophisticated physically-based strain hardening models for TiAl-alloys.

  17. Transition-metal interactions in aluminum-rich intermetallics

    International Nuclear Information System (INIS)

    Al-Lehyani, Ibrahim; Widom, Mike; Wang, Yang; Moghadam, Nassrin; Stocks, G. Malcolm; Moriarty, John A.

    2001-01-01

    The extension of the first-principles generalized pseudopotential theory (GPT) to transition-metal (TM) aluminides produces pair and many-body interactions that allow efficient calculations of total energies. In aluminum-rich systems treated at the pair-potential level, one practical limitation is a transition-metal overbinding that creates an unrealistic TM-TM attraction at short separations in the absence of balancing many-body contributions. Even with this limitation, the GPT pair potentials have been used effectively in total-energy calculations for Al-TM systems with TM atoms at separations greater than 4 Aa. An additional potential term may be added for systems with shorter TM atom separations, formally folding repulsive contributions of the three- and higher-body interactions into the pair potentials, resulting in structure-dependent TM-TM potentials. Towards this end, we have performed numerical ab initio total-energy calculations using the Vienna ab initio simulation package for an Al-Co-Ni compound in a particular quasicrystalline approximant structure. The results allow us to fit a short-ranged, many-body correction of the form a(r 0 /r) b to the GPT pair potentials for Co-Co, Co-Ni, and Ni-Ni interactions

  18. Pressure effect on magnetic and magnetotransport properties of intermetallic and colossal magnetoresistance oxide compounds

    International Nuclear Information System (INIS)

    Arnold, Z; Ibarra, M R; Algarabel, P A; Marquina, C; Teresa, Jose MarIa de; Morellon, L; Blasco, J; Magen, C; Prokhnenko, O; Kamarad, J; Ritter, C

    2005-01-01

    The joint power of neutron diffraction and pressure techniques allows us to characterize under unique conditions the nature and different role of basic interactions in solids. We have covered a broad phenomenology in archetypical compounds: intermetallics and magnetic oxides. We have selected compounds in which the effect of moderate pressure is able to modify the electronic structure and bond angles that in turn are in the bases of magnetic and structural transitions. Complex magnetic and structural phase diagrams are reported for compounds with magnetic (Tb 1-X Y X Mn 2 ) and structural (RE 5 Si 4-X Ge X ) instabilities. Pressure-induced change of the magnetic structure in (R 2 Fe 17 ) intermetallics and the effect on the colossal magnetoresistance manganites are described

  19. Vanadium Influence on Iron Based Intermetallic Phases in AlSi6Cu4 Alloy

    Directory of Open Access Journals (Sweden)

    Bolibruchová D.

    2014-10-01

    Full Text Available Negative effect of iron in Al-Si alloys mostly refers with iron based intermetallic phases, especially Al5FeSi phases. These phases are present in platelet-like forms, which sharp edges are considered as main cracks initiators and also as contributors of porosity formation. In recent times, addition of some elements, for example Mn, Co, Cr, Ni, V, is used to reduce influence of iron. Influence of vanadium in aluminium AlSi6Cu4 alloy with intentionally increased iron content is presented in this article. Vanadium amount has been graduated and chemical composition of alloy has been analysed by spectral analysis. Vanadium influence on microstructural changes was evaluated by microstructural analysis and some of intermetallic particles were reviewed by EDX analysis.

  20. The behaviour of the lande factor and effective exchange parameter in a group of Pr intermetallics observed through reduced level scheme models

    International Nuclear Information System (INIS)

    Ranke, P.J. von; Caldas, A.; Palermo, L.

    1993-01-01

    The present work constitutes a portion of a continuing series of studies dealing with models, in which we retain only the two lowest levels of the crystal field splitting scheme of rare-earth ion in rare-earth intermetallics. In these reduced level scheme models, the crystal field and the magnetic Hamiltonians are represented in matrix notation. These two matrices constitute the model Hamiltonian proposed in this paper, from which we derive the magnetic state equations of interest for this work. Putting into these equations a group of adequate experimental data found in the literature for a particular rare-earth intermetallic we obtain the Lande factor and effective exchange parameter related to this rare-earth intermetallic. This study will be applied to a group of Pr intermetallics, in cubic symmetry, in which the ground level may be a non-magnetic singlet level or a non-magnetic doublet level. In both cases, the first excited level is a triplet one. (orig.)

  1. Respiratory carcinogenicity assessment of soluble nickel compounds.

    OpenAIRE

    Oller, Adriana R

    2002-01-01

    The many chemical forms of nickel differ in physicochemical properties and biological effects. Health assessments for each main category of nickel species are needed. The carcinogenicity assessment of water-soluble nickel compounds has proven particularly difficult. Epidemiologic evidence indicates an association between inhalation exposures to nickel refinery dust containing soluble nickel compounds and increased risk of respiratory cancers. However, the nature of this association is unclear...

  2. Nickel removal from nickel plating waste water using a biologically active moving-bed sand filter.

    Science.gov (United States)

    Pümpel, Thomas; Macaskie, Lynne E; Finlay, John A; Diels, Ludo; Tsezos, Marios

    2003-12-01

    Efficient removal of dissolved nickel was observed in a biologically active moving-bed 'MERESAFIN' sand filter treating rinsing water from an electroless nickel plating plant. Although nickel is fully soluble in this waste water, its passage through the sand filter promoted rapid removal of approximately 1 mg Ni/l. The speciation of Ni in the waste water was modelled; the most probable precipitates forming under the conditions in the filter were predicted using PHREEQC. Analyses of the Ni-containing biosludge using chemical, electron microscopical and X-ray spectroscopic techniques confirmed crystallisation of nickel phosphate as arupite (Ni3(PO4)2 x 8H2O), together with hydroxyapatite within the bacterial biofilm on the filter sand grains. Biosorption contributed less than 1% of the overall sequestered nickel. Metabolising bacteria are essential for the process; the definitive role of specific components of the mixed population is undefined but the increase in pH promoted by metabolic activity of some microbial components is likely to promote nickel desolubilisation by others.

  3. Aluminium alloy containing iron and nickel. Influence of structure and composition on the corrosion behaviour in high temperature water; Alliages d'aluminium contenant du fer et du nickel. Influence de la structure et de la teneur sur la resistance a la corrosion par l'eau a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Coriou, H; Grall, L; Hure, J; Roux, A [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires

    1959-07-01

    The corrosion structures are determined on a series of aluminium (A{sub 9}) base alloys which contain a total Fe + Ni not superior to 3%. The tests are carried out to 5,000 hours in 350 deg. C deionized water in autoclave. The principal results were as follows: - For iron and nickel contents superior to 0,5%, the first factor is the distribution structure of insoluble intermetallic compounds: the particles must be as fine and randomly dispersed as possible. - The corrosion products developed on the surface may be subdivided in three distinct layers which total thickness tends rapidly towards a limit and stabilises itself. (author) [French] On a determine les structures de corrosion d'une gamme d'alliages a base d'aluminium A{sub 9} ayant une teneur Fe + Ni ne depassant pas 3%. Les essais ont ete effectues jusqu'a 5000 heures en autoclave a 350 deg. C dans l'eau demineralisee. Les resultats principaux sont les suivants: - Pour les teneurs superieures a 0,5 % en fer et en nickel, le facteur preponderant est la structure de repartition des composes intermetalliques en phase separee, qui doivent etre en particules aussi fines et uniformement reparties que possible. - Les produits de corrosion developpes en surface se subdivisent en trois couches distinctes dont l'epaisseur totale tend rapidement vers une limite et se stabilise. (auteur)

  4. Carcinogenicity assessment of water-soluble nickel compounds.

    Science.gov (United States)

    Goodman, Julie E; Prueitt, Robyn L; Dodge, David G; Thakali, Sagar

    2009-01-01

    IARC is reassessing the human carcinogenicity of nickel compounds in 2009. To address the inconsistencies among results from studies of water-soluble nickel compounds, we conducted a weight-of-evidence analysis of the relevant epidemiological, toxicological, and carcinogenic mode-of-action data. We found the epidemiological evidence to be limited, in that some, but not all, data suggest that exposure to soluble nickel compounds leads to increased cancer risk in the presence of certain forms of insoluble nickel. Although there is no evidence that soluble nickel acts as a complete carcinogen in animals, there is limited evidence that suggests it may act as a tumor promoter. The mode-of-action data suggest that soluble nickel compounds will not be able to cause genotoxic effects in vivo because they cannot deliver sufficient nickel ions to nuclear sites of target cells. Although the mode-of-action data suggest several possible non-genotoxic effects of the nickel ion, it is unclear whether soluble nickel compounds can elicit these effects in vivo or whether these effects, if elicited, would result in tumor promotion. The mode-of-action data equally support soluble nickel as a promoter or as not being a causal factor in carcinogenesis at all. The weight of evidence does not indicate that soluble nickel compounds are complete carcinogens, and there is only limited evidence that they could act as tumor promoters.

  5. Protection of uranium by electrodeposition of nickel and diffusion; Protection de l'uranium par nickelage electrolytique et diffusion

    Energy Technology Data Exchange (ETDEWEB)

    Chauvin, G; Coriou, H; Hure, J [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires

    1959-07-01

    This work forms part of the overall scheme for investigating uranium canning for nuclear reactors. It is necessary to: - Protect the fuel (uranium) against corrosion by the cooling medium (heavy water, CO{sub 2}, etc.), in the case of a rupture of the can; - Avoid dangerous U-Al diffusion (when it is question of an aluminium can) by using an intermediate layer of a metal whose rate of diffusion in uranium is very much less than that of aluminium under the same conditions. In the present work based on the use of an intermediate layer of nickel the following points are apparent: 1) After having treated the uranium surface it is possible to electroplate nickel on it in such a way that after annealing without the application of any pressure these deposits give a very good intermetallic U-Ni diffusion. Though this diffusion is inferior to that of the UAl system, it enables the protection to be reinforced and thus the corrosion resistance to be increased. 2) When no other factor varies, the experiments show that the quality of the diffusion zones obtained depends on the nature of the electrolytic nickel bath. 3) The classical nickel baths used previously for this type of work contain 20 to 40 g/l of boric acid acting as an electrolytic buffer. As a result of this, the deposits are highly contaminated by boron (400 to 500 ppm of boron). We shall show that with a bath which does not contain nuclear poisons, a very clean U-Ni diffusion zone can be obtained. 4) After annealing for 100 hours at 700 deg. C, microscopic examination of the diffusion front reveals the existence of five layers under bright field illumination and six Layers in polarised light: at least four of these layers are well crystallised. 5) Important irregularities in the interface between uranium and the first intermetallic compound U{sub 6}Ni seem to be result of barriers to the diffusion caused by certain impurities in the uranium. 6) Of the seven definite compounds which can be formed during the

  6. Magnetic anisotropy in intermetallic compounds containing both uranium and 3d-metal

    Czech Academy of Sciences Publication Activity Database

    Andreev, Alexander V.; Tereshina, Evgeniya; Gorbunov, Denis; Šantavá, Eva; Šebek, Josef; Žáček, Martin; Homma, Y.; Shiokawa, Y.; Satoh, I.; Yamamura, Y.; Komatsubara, T.; Watanabe, K.; Koyama, K.

    2013-01-01

    Roč. 114, č. 9 (2013), s. 727-733 ISSN 0031-918X R&D Projects: GA ČR GAP204/12/0150 Institutional support: RVO:68378271 Keywords : uranium intermetallics * magnetic anisotropy * ferromagnetism Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.605, year: 2013

  7. Epicutaneous exposure to nickel induces nickel allergy in mice via a MyD88-dependent and interleukin-1-dependent pathway

    DEFF Research Database (Denmark)

    Vennegaard, Marie T; Dyring-Andersen, Beatrice; Skov, Lone

    2014-01-01

    -lasting epicutaneous exposure to nickel. OBJECTIVE: To develop a mouse model reflecting nickel allergy in humans induced by epicutaneous exposure to nickel, and to investigate the mechanisms involved in such allergic responses. METHODS: Mice were exposed to NiCl2 on the dorsal side of the ears. Inflammation...... was evaluated by the swelling and cell infiltration of the ears. T cell responses were determined as numbers of CD4(+) and CD8(+) T cells in the draining lymph nodes. Localization of nickel was examined by dimethylglyoxime staining. RESULTS: Epicutaneous exposure to nickel results in prolonged localization...... of nickel in the epidermis, and induces nickel allergy in mice. The allergic response to nickel following epicutaneous exposure is MyD88-dependent and interleukin (IL)-1 receptor-dependent, but independent of toll-like receptor (TLR)-4. CONCLUSION: This new model for nickel allergy that reflects...

  8. Rare earth-ruthenium-magnesium intermetallics

    Energy Technology Data Exchange (ETDEWEB)

    Stein, Sebastian; Kersting, Marcel; Heletta, Lukas; Poettgen, Rainer [Muenster Univ. (Germany). Inst. fuer Anorganische und Analytische Chemie

    2017-07-01

    Eight new intermetallic rare earth-ruthenium-magnesium compounds have been synthesized from the elements in sealed niobium ampoules using different annealing sequences in muffle furnaces. The compounds have been characterized by powder and single crystal X-ray diffraction. Sm{sub 9.2}Ru{sub 6}Mg{sub 17.8} (a=939.6(2), c=1779(1) pm), Gd{sub 11}Ru{sub 6}Mg{sub 16} (a=951.9(2), c=1756.8(8) pm), and Tb{sub 10.5}Ru{sub 6}Mg{sub 16.5} (a=942.5(1), c=1758.3(4) pm) crystallize with the tetragonal Nd{sub 9.34}Ru{sub 6}Mg{sub 17.66} type structure, space group I4/mmm. This structure exhibits a complex condensation pattern of square-prisms and square-antiprisms around the magnesium and ruthenium atoms, respectively. Y{sub 2}RuMg{sub 2} (a=344.0(1), c=2019(1) pm) and Tb{sub 2}RuMg{sub 2} (a=341.43(6), c=2054.2(7) pm) adopt the Er{sub 2}RuMg{sub 2} structure and Tm{sub 3}Ru{sub 2}Mg (a=337.72(9), c=1129.8(4) pm) is isotypic with Sc{sub 3}Ru{sub 2}Mg. Tm{sub 3}Ru{sub 2}Mg{sub 2} (a=337.35(9), c=2671(1) pm) and Lu{sub 3}Ru{sub 2}Mg{sub 2} (a=335.83(5), c=2652.2(5) pm) are the first ternary ordered variants of the Ti{sub 3}Cu{sub 4} type, space group I4/mmm. These five compounds belong to a large family of intermetallics which are completely ordered superstructures of the bcc subcell. The group-subgroup scheme for Lu{sub 3}Ru{sub 2}Mg{sub 2} is presented. The common structural motif of all three structure types are ruthenium-centered rare earth cubes reminicent of the CsCl type. Magnetic susceptibility measurements of Y{sub 2}RuMg{sub 2} and Lu{sub 3}Ru{sub 2}Mg{sub 2} samples revealed Pauli paramagnetism of the conduction electrons.

  9. Microwave-assisted hydrothermal synthesis of coralloid nanostructured nickel hydroxide hydrate and thermal conversion to nickel oxide

    International Nuclear Information System (INIS)

    Lai, Teh-Long; Lai, Yuan-Lung; Yu, Jen-Wei; Shu, Youn-Yuen; Wang, Chen-Bin

    2009-01-01

    Coralloid nanostructured nickel hydroxide hydrate has been successfully synthesized by a simple microwave-assisted hydrothermal process using nickel sulfate hexahydrate as precursor and urea as hydrolysis-controlling agent. A pure coralloid nanostructured nickel oxide can be obtained from the nickel hydroxide hydrate after calcination at 400 deg. C. The thermal property, structure and morphology of samples were characterized by thermogravimetry (TG), temperature-programmed reduction (TPR), X-ray (XRD), infrared spectroscopy (IR), scanning electron microscopy (SEM) and transmission electron microscopy (TEM).

  10. Microwave-assisted hydrothermal synthesis of coralloid nanostructured nickel hydroxide hydrate and thermal conversion to nickel oxide

    Energy Technology Data Exchange (ETDEWEB)

    Lai, Teh-Long [Environmental Analysis Laboratory, Department of Chemistry, National Kaohsiung Normal University, Kaohsiung 802, Taiwan (China); Lai, Yuan-Lung [Department of Mechanical and Automation Engineering, Da-Yeh University, Changhua 515, Taiwan (China); Yu, Jen-Wei [Environmental Analysis Laboratory, Department of Chemistry, National Kaohsiung Normal University, Kaohsiung 802, Taiwan (China); Shu, Youn-Yuen, E-mail: shuyy@nknucc.nknu.edu.tw [Environmental Analysis Laboratory, Department of Chemistry, National Kaohsiung Normal University, Kaohsiung 802, Taiwan (China); Wang, Chen-Bin, E-mail: chenbin@ccit.edu.tw [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, National Defense University, Tahsi, Taoyuan 335, Taiwan (China)

    2009-10-15

    Coralloid nanostructured nickel hydroxide hydrate has been successfully synthesized by a simple microwave-assisted hydrothermal process using nickel sulfate hexahydrate as precursor and urea as hydrolysis-controlling agent. A pure coralloid nanostructured nickel oxide can be obtained from the nickel hydroxide hydrate after calcination at 400 deg. C. The thermal property, structure and morphology of samples were characterized by thermogravimetry (TG), temperature-programmed reduction (TPR), X-ray (XRD), infrared spectroscopy (IR), scanning electron microscopy (SEM) and transmission electron microscopy (TEM).

  11. Respiratory carcinogenicity assessment of soluble nickel compounds.

    Science.gov (United States)

    Oller, Adriana R

    2002-10-01

    The many chemical forms of nickel differ in physicochemical properties and biological effects. Health assessments for each main category of nickel species are needed. The carcinogenicity assessment of water-soluble nickel compounds has proven particularly difficult. Epidemiologic evidence indicates an association between inhalation exposures to nickel refinery dust containing soluble nickel compounds and increased risk of respiratory cancers. However, the nature of this association is unclear because of limitations of the exposure data, inconsistent results across cohorts, and the presence of mixed exposures to water-insoluble nickel compounds and other confounders that are known or suspected carcinogens. Moreover, well-conducted animal inhalation studies, where exposures were solely to soluble nickel, failed to demonstrate a carcinogenic potential. Similar negative results were seen in animal oral studies. A model exists that relates respiratory carcinogenic potential to the bioavailability of nickel ion at nuclear sites within respiratory target cells. This model helps reconcile human, animal, and mechanistic data for soluble nickel compounds. For inhalation exposures, the predicted lack of bioavailability of nickel ion at target sites suggests that water-soluble nickel compounds, by themselves, will not be complete human carcinogens. However, if inhaled at concentrations high enough to induce chronic lung inflammation, these compounds may enhance carcinogenic risks associated with inhalation exposure to other substances. Overall, the weight of evidence indicates that inhalation exposure to soluble nickel alone will not cause cancer; moreover, if exposures are kept below levels that cause chronic respiratory toxicity, any possible tumor-enhancing effects (particularly in smokers) would be avoided.

  12. Electron transfer behaviour of single-walled carbon nanotubes electro-decorated with nickel and nickel oxide layers

    Energy Technology Data Exchange (ETDEWEB)

    Adekunle, Abolanle S.; Ozoemena, Kenneth I. [Department of Chemistry, University of Pretoria, Pretoria 0002 (South Africa)

    2008-08-01

    The electron transfer behaviour of nickel film-decorated single-walled carbon nanotubes (SWCNTs-Ni) at edge plane pyrolytic graphite electrodes (EPPGEs) was investigated. The impact of SWCNTs on the redox properties of the nickel film was investigated with cyclic voltammetry and electrochemical impedance spectroscopy (EIS). From EIS data, obtained using ferrocyanide/ferricyanide as a redox probe, we show that the electrodes based on nickel and nickel oxide films follow electrical equivalent circuit models typical of partial charge transfer or adsorption-controlled kinetics, resembling the 'electrolyte-insulator-semiconductor sensors (EIS)'. From the models, we prove that EPPGE-SWCNT-Ni exhibits the least resistance to charge transport compared to other electrodes (approximately 30 times faster than the EPPGE-SWCNT-NiO, 25 times faster than EPPGE-SWCNT, and over 300 times faster than the bare EPPGE) suggesting the ability of the SWCNTs to act as efficient conducting species that facilitate electron transport of the integrated nickel and nickel oxide particles. (author)

  13. Spectrochemical analysis of impurities in nickel and in nickel oxide

    International Nuclear Information System (INIS)

    Goldbart, Z.; Lorber, A.; Harel, A.

    1981-11-01

    Various spectrochemical methods are described for the quantitative determination of 23 impurities in metallic nickel and in nickel oxide. The average limit of detection is from 1 to 5 ppm and the dynamic range lies over 2.5 orders of magnitude. The elements that were determined are: Al,B,Ba,Bi,Ca,Cd,Co,Cu,Fe,Ga,Ge,In,Mg,Mn,Mo,Nb,Si,Sn,Sr,Ti,Cr,V. (author)

  14. X-Ray Diffraction of Intermetallic Compounds: A Physical Chemistry Laboratory Experiment

    Science.gov (United States)

    Varberg, Thomas D.; Skakuj, Kacper

    2015-01-01

    Here we describe an experiment for the undergraduate physical chemistry laboratory in which students synthesize the intermetallic compounds AlNi and AlNi3 and study them by X-ray diffractometry. The compounds are synthesized in a simple one-step reaction occurring in the solid state. Powder X-ray diffractograms are recorded for the two compounds…

  15. Homogeneous (Cu, Ni)6Sn5 intermetallic compound joints rapidly formed in asymmetrical Ni/Sn/Cu system using ultrasound-induced transient liquid phase soldering process.

    Science.gov (United States)

    Li, Z L; Dong, H J; Song, X G; Zhao, H Y; Tian, H; Liu, J H; Feng, J C; Yan, J C

    2018-04-01

    Homogeneous (Cu, Ni) 6 Sn 5 intermetallic compound (IMC) joints were rapidly formed in asymmetrical Ni/Sn/Cu system by an ultrasound-induced transient liquid phase (TLP) soldering process. In the traditional TLP soldering process, the intermetallic joints formed in Ni/Sn/Cu system consisted of major (Cu, Ni) 6 Sn 5 and minor Cu 3 Sn IMCs, and the grain morphology of (Cu, Ni) 6 Sn 5 IMCs subsequently exhibited fine rounded, needlelike and coarse rounded shapes from the Ni side to the Cu side, which was highly in accordance with the Ni concentration gradient across the joints. However, in the ultrasound-induced TLP soldering process, the intermetallic joints formed in Ni/Sn/Cu system only consisted of the (Cu, Ni) 6 Sn 5 IMCs which exhibited an uniform grain morphology of rounded shape with a remarkably narrowed Ni concentration gradient. The ultrasound-induced homogeneous intermetallic joints exhibited higher shear strength (61.6 MPa) than the traditional heterogeneous intermetallic joints (49.8 MPa). Copyright © 2017 Elsevier B.V. All rights reserved.

  16. Controlled synthesis of size-tunable nickel and nickel oxide nanoparticles using water-in-oil microemulsions

    International Nuclear Information System (INIS)

    Kumar, Ajeet; Saxena, Amit; Shankar, Ravi; Mozumdar, Subho; De, Arnab

    2013-01-01

    Industrial demands have generated a growing need to synthesize pure metal and metal–oxide nanoparticles of a desired size. We report a novel and convenient method for the synthesis of spherical, size tunable, well dispersed, stable nickel and nickel oxide nanoparticles by reduction of nickel nitrate at room temperature in a TX-100/n-hexanol/cyclohexane/water system by a reverse microemulsion route. We determined that reduction with alkaline sodium borohydrate in nitrogen atmosphere leads to the formation of nickel nanoparticles, while the use of hydrazine hydrate in aerobic conditions leads to the formation of nickel oxide nanoparticles. The influence of several reaction parameters on the size of nickel and nickel oxide nanoparticles were evaluated in detail. It was found that the size can be easily controlled either by changing the molar ratio of water to surfactant or by simply altering the concentration of the reducing agent. The morphology and structure of the nanoparticles were characterized by quasi-elastic light scattering (QELS), transmission electron microscopy (TEM), x-ray diffraction (XRD), electron diffraction analysis (EDA) and energy dispersive x-ray (EDX) spectroscopy. The results show that synthesized nanoparticles are of high purity and have an average size distribution of 5–100 nm. The nanoparticles prepared by our simple methodology have been successfully used for catalyzing various chemical reactions. (paper)

  17. Long life nickel electrodes for a nickel-hydrogen cell: Cycle life tests

    Science.gov (United States)

    Lim, H. S.; Verzwyvelt, S. A.

    1985-01-01

    In order to develop a long life nickel electrode for a Ni/H2 cell, the cycle life of nickel electrodes was tested in Ni/H2 boiler plate cells. A 19 test cell matrix was made of various nickel electrode designs including three levels each of plaque mechanical strength, median pore size of the plaque, and active material loading. Test cells were cycled to the end of their life (0.5v) in a 45 minute low Earth orbit cycle regime at 80% depth-of-discharge. It is shown that the active material loading level affects the cycle life the most with the optimum loading at 1.6 g/cc void. Mechanical strength does not affect the cycle life noticeably in the bend strength range of 400 to 700 psi. It is found that the best plaque is made of INCO nickel powder type 287 and has median pore size of 13 micron.

  18. Nickel Excretion in Urine after Oral Administration

    DEFF Research Database (Denmark)

    Menne, T.; Mikkelsen, H. I.; Solgaard, Per Bent

    1978-01-01

    In recent years the importance of internal exposure to nickel in patients with recurrent hand eczema and nickel allergy has become evident. The present study was performed in order to investigate the value of urinary nickel determinations as an index of oral nickel intake. After oral administration...

  19. Halo Formation During Solidification of Refractory Metal Aluminide Ternary Systems

    Science.gov (United States)

    D'Souza, N.; Feitosa, L. M.; West, G. D.; Dong, H. B.

    2018-02-01

    The evolution of eutectic morphologies following primary solidification has been studied in the refractory metal aluminide (Ta-Al-Fe, Nb-Al-Co, and Nb-Al-Fe) ternary systems. The undercooling accompanying solid growth, as related to the extended solute solubility in the primary and secondary phases can be used to account for the evolution of phase morphologies during ternary eutectic solidification. For small undercooling, the conditions of interfacial equilibrium remain valid, while in the case of significant undercooling when nucleation constraints occur, there is a departure from equilibrium leading to unexpected phases. In Ta-Al-Fe, an extended solubility of Fe in σ was observed, which was consistent with the formation of a halo of μ phase on primary σ. In Nb-Al-Co, a halo of C14 is formed on primary CoAl, but very limited vice versa. However, in the absence of a solidus projection it was not possible to definitively determine the extended solute solubility in the primary phase. In Nb-Al-Fe when nucleation constraints arise, the inability to initiate coupled growth of NbAl3 + C14 leads to the occurrence of a two-phase halo of C14 + Nb2Al, indicating a large undercooling and departure from equilibrium.

  20. Electrodeposition behavior of nickel and nickel-zinc alloys from the zinc chloride-1-ethyl-3-methylimidazolium chloride low temperature molten salt

    International Nuclear Information System (INIS)

    Gou Shiping; Sun, I.-W.

    2008-01-01

    The electrodeposition of nickel and nickel-zinc alloys was investigated at polycrystalline tungsten electrode in the zinc chloride-1-ethyl-3-methylimidazolium chloride molten salt. Although nickel(II) chloride dissolved easily into the pure chloride-rich 1-ethyl-3-methylimidazolium chloride ionic melt, metallic nickel could not be obtained by electrochemical reduction of this solution. The addition of zinc chloride to this solution shifted the reduction of nickel(II) to more positive potential making the electrodeposition of nickel possible. The electrodeposition of nickel, however, requires an overpotential driven nucleation process. Dense and compact nickel deposits with good adherence could be prepared by controlling the deposition potential. X-ray powder diffraction measurements indicated the presence of crystalline nickel deposits. Non-anomalous electrodeposition of nickel-zinc alloys was achieved through the underpotential deposition of zinc on the deposited nickel at a potential more negative than that of the deposition of nickel. X-ray powder diffraction and energy-dispersive spectrometry measurements of the electrodeposits indicated that the composition and the phase types of the nickel-zinc alloys are dependent on the deposition potential. For the Ni-Zn alloy deposits prepared by underpotential deposition of Zn on Ni, the Zn content in the Ni-Zn was always less than 50 atom%

  1. Assaying environmental nickel toxicity using model nematodes

    Science.gov (United States)

    Rudel, David; Douglas, Chandler; Huffnagle, Ian; Besser, John M.; Ingersoll, Christopher G.

    2013-01-01

    Although nickel exposure results in allergic reactions, respiratory conditions, and cancer in humans and rodents, the ramifications of excess nickel in the environment for animal and human health remain largely undescribed. Nickel and other cationic metals travel through waterways and bind to soils and sediments. To evaluate the potential toxic effects of nickel at environmental contaminant levels (8.9-7,600 µg Ni/g dry weight of sediment and 50-800 µg NiCl2/L of water), we conducted assays using two cosmopolitan nematodes, Caenorhabditis elegans and Pristionchus pacificus. We assayed the effects of both sediment-bound and aqueous nickel upon animal growth, developmental survival, lifespan, and fecundity. Uncontaminated sediments were collected from sites in the Midwestern United States and spiked with a range of nickel concentrations. We found that nickel-spiked sediment substantially impairs both survival from larval to adult stages and adult longevity in a concentration-dependent manner. Further, while aqueous nickel showed no adverse effects on either survivorship or longevity, we observed a significant decrease in fecundity, indicating that aqueous nickel could have a negative impact on nematode physiology. Intriguingly, C. elegansand P. pacificus exhibit similar, but not identical, responses to nickel exposure. Moreover, P. pacificus could be tested successfully in sediments inhospitable to C. elegans. Our results add to a growing body of literature documenting the impact of nickel on animal physiology, and suggest that environmental toxicological studies could gain an advantage by widening their repertoire of nematode species.

  2. Results of a technical analysis of the Hubble Space Telescope nickel-cadmium and nickel-hydrogen batteries

    Science.gov (United States)

    Manzo, Michelle A.

    1991-01-01

    The Hubble Space Telescope (HST) Program Office requested the expertise of the NASA Aerospace Flight Battery Systems Steering Committee (NAFBSSC) in the conduct of an independent assessment of the HST's battery system to assist in their decision of whether to fly nickel-cadmium or nickel-hydrogen batteries on the telescope. In response, a subcommittee to the NAFBSSC was organized with membership comprised of experts with background in the nickel-cadmium/nickel-hydrogen secondary battery/power systems areas. The work and recommendations of that subcommittee are presented.

  3. Nickel Nanowire@Porous NiCo2O4 Nanorods Arrays Grown on Nickel Foam as Efficient Pseudocapacitor Electrode

    Directory of Open Access Journals (Sweden)

    Houzhao Wan

    2017-12-01

    Full Text Available A three dimensional hierarchical nanostructure composed of nickel nanowires and porous NiCo2O4 nanorods arrays on the surface of nickel foam is successfully fabricated by a facile route. In this structure, the nickel nanowires are used as core materials to support high-pseudocapacitance NiCo2O4 nanorods and construct the well-defined NiCo2O4 nanorods shell/nickel nanowires core hierarchical structure on nickel foam. Benefiting from the participation of nickel nanowires, the nickel nanowire@NiCo2O4/Ni foam electrode shows a high areal specific capacitance (7.4 F cm−2 at 5 mA cm−2, excellent rate capability (88.04% retained at 100 mA cm−2, and good cycling stability (74.08% retained after 1,500 cycles. The superior electrochemical properties made it promising as electrode for supercapacitors.

  4. Quantitative assessment of intermetallic phase precipitation in a super duplex stainless steel weld metal using automatic image analysis

    Energy Technology Data Exchange (ETDEWEB)

    Gregori, A. [AB Sandvik Steel, Sandviken (Sweden). R and D Centre; Nilsson, J.-O. [AB Sandvik Steel, R and D Centre, Sandviken (Sweden); Bonollo, F. [Univ. di Padova, DTGSI, Vicenza (Italy)

    1999-07-01

    The microstructure of weld metal of the type 25%Cr-10%Ni-4%Mo-0.28%N in both as-welded and isothermally heat treated (temperature range: 700-1050 C: time range: 10s-72h) conditions has been investigated. Multipass welding was performed in Ar+2%N{sub 2} atmosphere using GTAW. By means of the electron diffraction technique. {sigma}-phase and {chi}-phase were detected and investigated. {chi}-phase precipitated more readily than {sigma}-phase and was found to be a precursor to {sigma}-phase by providing suitable nucleation sites. Quantitative image analysis of ferrite and intermetallic phases was performed as well as manual point counting (ISO 9042). Automatic image analysis was found to be more accurate. The results were used to assess the TTT-diagram with respect to intermetallic phase formation. On the basis of these results a CCT-diagram was computed, considering the intermetallic phase formation described by an Avrami type equation and adopting the additivity rule. (orig.)

  5. Soldering-induced Cu diffusion and intermetallic compound formation between Ni/Cu under bump metallization and SnPb flip-chip solder bumps

    Science.gov (United States)

    Huang, Chien-Sheng; Jang, Guh-Yaw; Duh, Jenq-Gong

    2004-04-01

    Nickel-based under bump metallization (UBM) has been widely used as a diffusion barrier to prevent the rapid reaction between the Cu conductor and Sn-based solders. In this study, joints with and without solder after heat treatments were employed to evaluate the diffusion behavior of Cu in the 63Sn-37Pb/Ni/Cu/Ti/Si3N4/Si multilayer structure. The atomic flux of Cu diffused through Ni was evaluated from the concentration profiles of Cu in solder joints. During reflow, the atomic flux of Cu was on the order of 1015-1016 atoms/cm2s. However, in the assembly without solder, no Cu was detected on the surface of Ni even after ten cycles of reflow. The diffusion behavior of Cu during heat treatments was studied, and the soldering-process-induced Cu diffusion through Ni metallization was characterized. In addition, the effect of Cu content in the solder near the solder/intermetallic compound (IMC) interface on interfacial reactions between the solder and the Ni/Cu UBM was also discussed. It is evident that the (Cu,Ni)6Sn5 IMC might form as the concentration of Cu in the Sn-Cu-Ni alloy exceeds 0.6 wt.%.

  6. Analytical approaches for the characterization of nickel proteome.

    Science.gov (United States)

    Jiménez-Lamana, Javier; Szpunar, Joanna

    2017-08-16

    The use of nickel in modern industry and in consumer products implies some health problems for the human being. Nickel allergy and nickel carcinogenicity are well-known health effects related to human exposure to nickel, either during production of nickel-containing products or by direct contact with the final item. In this context, the study of nickel toxicity and nickel carcinogenicity involves the understanding of their molecular mechanisms and hence the characterization of the nickel-binding proteins in different biological samples. During the last 50 years, a broad range of analytical techniques, covering from the first chromatographic columns to the last generation mass spectrometers, have been used in order to fully characterize the nickel proteome. The aim of this review is to present a critical view of the different analytical approaches that have been applied for the purification, isolation, detection and identification of nickel-binding proteins. The different analytical techniques used are discussed from a critical point of view, highlighting advantages and limitations.

  7. Nickel allergy in patch-tested female hairdressers and assessment of nickel release from hairdressers' scissors and crochet hooks

    DEFF Research Database (Denmark)

    Thyssen, Jacob Pontoppidan; Milting, Kristina; Bregnhøj, Anne

    2009-01-01

    the proportion of hairdressers' scissors and crochet hooks that released an excessive amount of nickel and to determine the prevalence of nickel allergy among patch-tested female hairdressers. MATERIALS: Random hairdressers' stores in Copenhagen were visited. The dimethylglyoxime (DMG) test was used to assess...... excessive nickel release. The prevalence of nickel allergy among female hairdressers from the database at Gentofte Hospital was compared with the prevalence of nickel allergy among other consecutively patch-tested dermatitis patients. RESULTS: DMG testing showed that 1 (0.5%; 95% CI = 0 - 2.0) of 200 pairs...

  8. Mechanical Properties of Electrolyte Jet Electrodeposited Nickel Foam

    Directory of Open Access Journals (Sweden)

    Jinsong Chen

    2013-07-01

    Full Text Available Principles of the preparation of nickel foam by electrolyte jet electrodeposition were introduced, Nickel foam samples with different porosity were fabricated. Effect of different porosity on microhardness and uniaxial tensile properties of nickel foam was discussed. The results show that the microhardness of nickel foam is 320~400 HV, lower than entitative metal clearly. The lower the porosity of nickel foam, the higher the microhardness is. During the process of uniaxial tensile, nickel foam is characterized by three distinct regions, e.g. elastic deforming region, plastic plateau region and densification region. The higher the porosity of nickel foam, the lower the plastic plateau and the poorer the strength of nickel foam, accordingly

  9. Influence of Difference Solders Volume on Intermetallic Growth of Sn-4.0Ag-0.5Cu/ENEPIG

    Directory of Open Access Journals (Sweden)

    Saliza Azlina O.

    2016-01-01

    Full Text Available In recent years, portable electronic packaging products such as smart phones, tablets, notebooks and other gadgets have been developed with reduced size of component packaging, light weight, high speed and with enhanced performance. Thus, flip chip technology with smaller solder sphere sizes that would produce fine solder joint interconnections have become essential in order to fulfill these miniaturization requirements. This study investigates the interfacial reactions and intermetallics formation during reflow soldering and isothermal aging between Sn-4.0Ag-0.5Cu (SAC405 and electroless nickel/immersion palladium/immersion gold (EN(PEPIG. Solder diameters of 300 μm and 700 μm were used to compare the effect of solder volume on the solder joint microstructure. The solid state isothermal aging was performed at 125°C starting from 250 hours until 2000 hours. The results revealed that only (Cu,Ni6Sn5 IMC was found at the interface during reflow soldering while both (Cu,Ni6Sn5 and (Ni,Cu3Sn4 IMC have been observed after aging process. Smaller solder sizes produced thinner IMC than larger solder joints investigated after reflow soldering, whereas the larger solders produced thinner IMC than the smaller solders after isothermal aging. Aging duration of solder joints has been found to be increase the IMC’s thickness and changed the IMC morphologies to spherical-shaped, compacted and larger grain size.

  10. Repeated patch testing to nickel during childhood do not induce nickel sensitization

    DEFF Research Database (Denmark)

    Søgaard Christiansen, Elisabeth

    2014-01-01

    Background: Previously, patch test reactivity to nickel sulphate in a cohort of unselected infants tested repeatedly at 3-72 months of age has been reported. A reproducible positive reaction at 12 and 18 months was selected as a sign of nickel sensitivity, provided a patch test with an empty Finn...

  11. Joining thick section aluminum to steel with suppressed FeAl intermetallic formation via friction stir dovetailing

    Energy Technology Data Exchange (ETDEWEB)

    Reza-E-Rabby, Md.; Ross, Kenneth; Overman, Nicole R.; Olszta, Matthew J.; McDonnell, Martin; Whalen, Scott A.

    2018-04-01

    A new solid-phase technique called friction stir dovetailing (FSD) has been developed for joining thick section aluminum to steel. In FSD, mechanical interlocks are formed at the aluminum-steel interface and are reinforced by metallurgical bonds where intermetallic growth has been uniquely suppressed. Lap shear testing shows superior strength and extension at failure compared to popular friction stir approaches where metallurgical bonding is the only joining mechanism. High resolution microscopy revealed the presence of a 40-70 nm interlayer having a composition of 76.4 at% Al, 18.4 at% Fe, and 5.2 at% Si, suggestive of limited FeAl3 intermetallic formation.

  12. Systemic contact dermatitis due to nickel

    Directory of Open Access Journals (Sweden)

    Taruli Olivia

    2015-08-01

    Full Text Available Introduction: Systemic contact dermatitis (SCD is a systemic reactivation of a previous allergic contact dermatitis. The initial exposure may usually be topical, followed by oral, intravenous or inhalation exposure leading to a systemic hypersensitivity reaction. A case of a 27 year-old male with SCD due to nickel is reported Case Report: A 27 year-old male presented with recurrent pruritic eruption consist of deep seated vesicles on both palmar and left plantar since 6 months before admission. This complaint began after patient consumed excessive amounts of chocolate, canned food, and beans. The patient worked as a technician in a food factory. History of allergy due to nickel was acknowledged since childhood. The clinical presentation was diffuse deep seated vesicles, and multiple erythematous macules to plaques, with collarette scale. Patch test using the European standard showed a +3 result to nickel. The patient was diagnosed as systemic contact dermatitis due to nickel. The treatments were topical corticosteroid and patient education of avoidance of both contact and systemic exposure to nickel. The patient showed clinical improvement after 2 weeks. Discussion: SCD was diagnosed due to the history of massive consumption of food containing nickel in a patient who had initial sensitization to nickel, with clinical features and the patch test result. Advice to be aware of nickel and its avoidance is important in SCD management.

  13. Characterization of intermetallics in aluminum to zinc coated interstitial free steel joining by pulsed MIG brazing for automotive application

    Energy Technology Data Exchange (ETDEWEB)

    Basak, Sushovan, E-mail: sushovanbasak@gmail.com [Metallurgical and Material Engineering Department, Jadavpur University, Kolkata–700032 (India); Das, Hrishikesh, E-mail: hrishichem@gmail.com [Metallurgical and Material Engineering Department, Jadavpur University, Kolkata–700032 (India); Pal, Tapan Kumar, E-mail: tkpal.ju@gmail.com [Metallurgical and Material Engineering Department, Jadavpur University, Kolkata–700032 (India); Shome, Mahadev, E-mail: mshome@tatasteel.com [Material Characterization & Joining Group, R & D, Tata Steel, Jamshedpur–831007 (India)

    2016-02-15

    In order to meet the demand for lighter and more fuel efficient vehicles, a significant attempt is currently being focused toward the substitution of aluminum for steel in the car body structure. It generates vital challenge with respect to the methods of joining to be used for fabrication. However, the conventional fusion joining has its own difficulty owing to formation of the brittle intermetallic phases. In this present study AA6061-T6 of 2 mm and HIF-GA steel sheet of 1 mm thick are metal inert gas (MIG) brazed with 0.8 mm Al–5Si filler wire under three different heat inputs. The effect of the heat inputs on bead geometry, microstructure and joint properties of MIG brazed Al-steel joints were exclusively studied and characterized by X-ray diffraction, field emission scanning electron microscopy (FESEM), electron probe micro analyzer (EPMA) and high resolution transmission electron microscopy (HRTEM) assisted X-ray spectroscopy (EDS) and selective area diffraction pattern. Finally microstructures were correlated with the performance of the joint. Diffusion induced intermetallic thickness measured by FESEM image and concentration profile agreed well with the numerically calculated one. HRTEM assisted EDS study was used to identify the large size FeAl{sub 3} and small size Fe{sub 2}Al{sub 5} type intermetallic compounds at the interface. The growth of these two phases in A2 (heat input: 182 J mm{sup −1}) is attributed to the slower cooling rate with higher diffusion time (~ 61 s) along the interface in comparison to the same for A1 (heat input: 155 J mm{sup −1}) with faster cooling rate and shorter diffusion time (~ 24 s). The joint efficiency as high as 65% of steel base metal is achieved for A2 which is the optimized parameter in the present study. - Highlights: • AA 6061 and HIF-GA could be successfully joined by MIG brazing. • Intermetallics are exclusively studied and characterized by XRD, FESEM and EPMA. • Intermetallic formation by diffusion is

  14. Assaying environmental nickel toxicity using model nematodes.

    Directory of Open Access Journals (Sweden)

    David Rudel

    Full Text Available Although nickel exposure results in allergic reactions, respiratory conditions, and cancer in humans and rodents, the ramifications of excess nickel in the environment for animal and human health remain largely undescribed. Nickel and other cationic metals travel through waterways and bind to soils and sediments. To evaluate the potential toxic effects of nickel at environmental contaminant levels (8.9-7,600 µg Ni/g dry weight of sediment and 50-800 µg NiCl2/L of water, we conducted assays using two cosmopolitan nematodes, Caenorhabditis elegans and Pristionchus pacificus. We assayed the effects of both sediment-bound and aqueous nickel upon animal growth, developmental survival, lifespan, and fecundity. Uncontaminated sediments were collected from sites in the Midwestern United States and spiked with a range of nickel concentrations. We found that nickel-spiked sediment substantially impairs both survival from larval to adult stages and adult longevity in a concentration-dependent manner. Further, while aqueous nickel showed no adverse effects on either survivorship or longevity, we observed a significant decrease in fecundity, indicating that aqueous nickel could have a negative impact on nematode physiology. Intriguingly, C. elegans and P. pacificus exhibit similar, but not identical, responses to nickel exposure. Moreover, P. pacificus could be tested successfully in sediments inhospitable to C. elegans. Our results add to a growing body of literature documenting the impact of nickel on animal physiology, and suggest that environmental toxicological studies could gain an advantage by widening their repertoire of nematode species.

  15. Producing bio-filter for absorbing and separating stable nickel and feasibility study to separate radioactive nickel by microorganisms

    International Nuclear Information System (INIS)

    Ghafourian, H.; Rabbani, M.; Naseri, Y.; Sadeghi, S.

    2004-01-01

    In this research work, bio absorption of nickel has been investigated by new 16 various bacterial strains isolated from Ramsar warm springs. As the obtained results show a strain of gram negative cocobacilluse bacteria is highly capable to take up nickel in optimum pH about 6. The effect of nickel solution concentrations in 20-200 ppm have been studied. Uptake capacity of bacterial biomass regarding to concentrations below 150 ppm is most highly and nearly constant, but it will be decreased over 150 ppm, and in 200 ppm absorption of nickel reaches to near zero. No nickel was taken up by bacterial biomass. Further studies showed that after 60 minutes of contact time, Nickel uptake reaches maximum by 53%. Considering the uptake mechanism revealed that bio sorption was very limited and the uptake mainly occurs through a accumulation dependent on metabolic activities. Also the results show that the presence of the other cations such as Zn 2+ , Cu 2+ and Pb 2+ is ineffective to biological uptake of nickel. Nickel taken up by biomass can be easily recovered by HNO 3 with the concentration of 0.1 M

  16. Microstructural effects on the creep and crack propagation behaviors of γ-Ti aluminide alloy

    International Nuclear Information System (INIS)

    Lupinc, V.; Onofrio, G.; Nazmy, M.; Staubli, M.

    1999-01-01

    Gamma titanium aluminides class of materials possess several unique physical and mechanical properties. These characteristics can be attractive for specific industrial applications. By applying different heat treatment schedules one can change the microstructural features of this class of materials. In the present investigation, two heat treatment schedules were used to produce two different microstructures, duplex (D) and nearly lamellar (NL) in the cast and HIP'ed Ti-47Al-2W-0.5Si alloy. The tensile strength and creep behavior, in the 700--850 C temperature range, of this alloy have been determined and correlated to the corresponding microstructures. In addition, the fatigue crack propagation behavior in this alloy has been studied at different temperatures. The results on the creep behavior showed that the alloy with nearly lamellar microstructure has a strongly improved creep strength as compared with that of the duplex microstructure

  17. Sintering of nickel steam reforming catalysts

    DEFF Research Database (Denmark)

    Sehested, Jens; Larsen, Niels Wessel; Falsig, Hanne

    2014-01-01

    . In this paper, particle migration and coalescence in nickel steam reforming catalysts is studied. Density functional theory calculations indicate that Ni-OH dominate nickel transport at nickel surfaces in the presence of steam and hydrogen as Ni-OH has the lowest combined energies of formation and diffusion...

  18. Nickel release from inexpensive jewelry and hair clasps purchased in an EU country - Are consumers sufficiently protected from nickel exposure?

    DEFF Research Database (Denmark)

    Thyssen, Jacob Pontoppidan; Menné, Torkil; Johansen, Jeanne Duus

    2009-01-01

    BACKGROUND: Nickel allergic subjects are at risk factor of acquiring hand eczema. In 1990 and 1994, respectively, Denmark and member states in the EU regulated nickel release from selected consumer products. The intention was that the nickel epidemic could be controlled and prevented if the general...... population was protected from high cutaneous nickel concentrations. Despite a decrease, the prevalence of nickel allergy remains high as nearly 10% of young women are nickel allergic. OBJECTIVE: This study aimed to perform dimethylglyoxime (DMG) testing of inexpensive jewelry and hair clasps purchased from...

  19. Nickel acts as an adjuvant during cobalt sensitization

    DEFF Research Database (Denmark)

    Bonefeld, Charlotte Menne; Nielsen, Morten Milek; Vennegaard, Marie T.

    2015-01-01

    Metal allergy is the most frequent form of contact allergy with nickel and cobalt being the main culprits. Typically, exposure comes from metal-alloys where nickel and cobalt co-exist. Importantly, very little is known about how co-exposure to nickel and cobalt affects the immune system. We...... investigated these effects by using a recently developed mouse model. Mice were epicutaneously sensitized with i) nickel alone, ii) nickel in the presence of cobalt, iii) cobalt alone, or iv) cobalt in the presence of nickel, and then followed by challenge with either nickel or cobalt alone. We found...... that sensitization with nickel alone induced more local inflammation than cobalt alone as measured by increased ear-swelling. Furthermore, the presence of nickel during sensitization to cobalt led to a stronger challenge response to cobalt as seen by increased ear-swelling and increased B and T cell responses...

  20. Intermetallic Al-, Fe-, Co- and Ni-Based Thermal Barrier Coatings Prepared by Cold Spray for Applications on Low Heat Rejection Diesel Engines

    Science.gov (United States)

    Leshchinsky, E.; Sobiesiak, A.; Maev, R.

    2018-02-01

    Conventional thermal barrier coating (TBC) systems consist of a duplex structure with a metallic bond coat and a ceramic heat insulating topcoat. They possess the desired low thermal conductivity, but at the same time they are very brittle and sensitive to thermal shock and thermal cycling due to the inherently low coefficient of thermal expansion. Recent research activities are focused on the developing of multilayer TBC structures obtained using cold spraying and following annealing. Aluminum intermetallics have demonstrated thermal and mechanical properties that allow them to be used as the alternative TBC materials, while the intermetallic layers can be additionally optimized to achieve superior thermal physical properties. One example is the six layer TBC structure in which cold sprayed Al-based intermetallics are synthesized by annealing in nitrogen atmosphere. These multilayer coating systems demonstrated an improved thermal fatigue capability as compared to conventional ceramic TBC. The microstructures and properties of the coatings were characterized by SEM, EDS and mechanical tests to define the TBC material properties and intermetallic formation mechanisms.