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Sample records for nickel alloy primary

  1. Nickel Alloy Primary Water Bulk Surface and SCC Corrosion Film Analytical Characterization and SCC Mechanistic Implications

    Energy Technology Data Exchange (ETDEWEB)

    Morton, D.; Lewis, N.; Hanson, M.; Rice, S.; Sanders, P.

    2007-04-18

    Alloy 600 corrosion coupon tests were performed: (1) to quantify the temperature dependency of general corrosion and (2) to characterize the composition and structure of bulk surface corrosion films for comparison with ongoing primary water SCC (PWSCC) crack tip corrosion film analyses. Results suggest that the thermal activation energy of Alloy 600 corrosion is consistent with the thermal activation energy of nickel alloy PWSCC. Analytical investigations of the structure and composition of Alloy 600 bulk surface corrosion oxides revealed a duplex (inner and outer) oxide layer structure. The outer layer is discontinuous and comprised of relatively large (1 to 3 {micro}m) nickel ferrite crystals and smaller ({approx}0.1 {micro}m) chromium containing nickel ferrite crystals. The inner layer consists of a relatively continuous chromite spinel (major phase) and chromia (Cr{sub 2}O{sub 3} minor phase) which formed through non-selective oxidation. Chromia and dealloyed Alloy 600 (highly Ni enriched metal) were only observed at 337 C (640 F) and only along the boundaries of deformation induced fine grains and subcells. Specimens having deformation free surfaces exhibited continuous uniform inner chromite spinel oxide layers. Specimens with machining induced surface deformation produced non-uniform inner layer oxides (chromite spinel, Cr{sub 2}O{sub 3} and unoxidized material). PWSCC crack tip oxides, in contrast, were fine grain (no duplex structure) and consisted of both chromium rich spinels and ''NiO'' structure oxides. Generally, nickel rich oxides were more abundant under more oxidized conditions (reduced coolant hydrogen) and spinel rich crack tip oxides were favored under more reducing conditions (increased coolant hydrogen). Bulk surface corrosion film thickness did not correlate with observed SCC growth rates. These results suggest that corrosion is not the rate controlling step of PWSCC but rather that PWSCC and corrosion have a common rate

  2. NICKEL-BASE ALLOY

    Science.gov (United States)

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  3. Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

  4. Nickel, cobalt, and their alloys

    CERN Document Server

    2000-01-01

    This book is a comprehensive guide to the compositions, properties, processing, performance, and applications of nickel, cobalt, and their alloys. It includes all of the essential information contained in the ASM Handbook series, as well as new or updated coverage in many areas in the nickel, cobalt, and related industries.

  5. Pulse Reversal Plating of Nickel and Nickel Alloys for MEMS

    DEFF Research Database (Denmark)

    Tang, Peter Torben

    2001-01-01

    and material distribution is even more important. Using a bath consisting mostly of nickel chloride, pulse reversal plating of both pure nickel and nickel-cobalt alloys has been used to fabricate tools for micro-injection molding. Pulse reversal plating of ternary soft-magnetic alloys, comprising 45-65 percent...

  6. Hydrogen ingress into copper-nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G. (SRI International, Menlo Park, CA (United States). Materials Research Center)

    1994-04-01

    Hydrogen (H) ingress into two copper (Cu)-nickel (Ni) alloys -- a commercial 77% Cu-15% Ni alloy (aged) and alloy K-500 (UNS N05500, aged and unaged) --- was studied using a technique referred to as hydrogen ingress analysis by potentiostatic pulsing (HIAPP). Anodic current transients obtained for these alloys in an acetate buffer (1 mol/L acetic acid + 1 mol/L sodium acetate [NaAc]) were analyzed using a diffusion-trapping model to determine trapping constants and H entry fluxes. A small increase was observed in the irreversible trapping constant for alloy K-500 with aging. Trapping constants of the aged alloys were similar within the limits of uncertainty, but H entry flux for the 77% Cu alloy was lower than that for aged or unaged alloy K-500. The lower flux may have accounted at least partly, for the Cu alloy's higher resistance to H embrittlement. Trap densities were consistent qualitatively with levels of sulfur (S) and phosphorus (P) in the two alloys. This finding supported an assumption that S and P provided the primary irreversible traps.

  7. Pulse reversal plating of nickel alloys

    DEFF Research Database (Denmark)

    Tang, Peter Torben

    2007-01-01

    ), internal stress and material distribution are even more important. With baths based upon nickel chloride, and nickel and cobalt chlorides, pulse reversal plating of both pure nickel and nickel-cobalt alloys has been used to fabricate tools for microinjection moulding. Pulse reversal plating of ternary soft...... magnetic alloys, comprising 45-65%Co, 15-35%Fe and 15-35%Ni, is also reported....

  8. AN ELECTROPLATING METHOD OF FORMING PLATINGS OF NICKEL, COBALT, NICKEL ALLOYS OR COBALT ALLOYS

    DEFF Research Database (Denmark)

    1997-01-01

    An electroplating method of forming platings of nickel, cobalt, nickel alloys or cobalt alloys with reduced stresses in an electrodepositing bath of the type: Watt's bath, chloride bath or a combination thereof, by employing pulse plating with periodic reverse pulse and a sulfonated naphthalene...... additive. This method makes it possible to deposit nickel, cobalt, nickel or cobalt platings without internal stresses....

  9. Characterization and assessment of dermal and inhalable nickel exposures in nickel production and primary user industries.

    Science.gov (United States)

    Hughson, G W; Galea, K S; Heim, K E

    2010-01-01

    The aim of this study was to measure the levels of nickel in the skin contaminant layer of workers involved in specific processes and tasks within the primary nickel production and primary nickel user industries. Dermal exposure samples were collected using moist wipes to recover surface contamination from defined areas of skin. These were analysed for soluble and insoluble nickel species. Personal samples of inhalable dust were also collected to determine the corresponding inhalable nickel exposures. The air samples were analysed for total inhalable dust and then for soluble, sulfidic, metallic, and oxidic nickel species. The workplace surveys were carried out in five different workplaces, including three nickel refineries, a stainless steel plant, and a powder metallurgy plant, all of which were located in Europe. Nickel refinery workers involved with electrolytic nickel recovery processes had soluble dermal nickel exposure of 0.34 microg cm(-2) [geometric mean (GM)] to the hands and forearms. The GM of soluble dermal nickel exposure for workers involved in packing nickel salts (nickel chloride hexahydrate, nickel sulphate hexahydrate, and nickel hydroxycarbonate) was 0.61 microg cm(-2). Refinery workers involved in packing nickel metal powders and end-user powder operatives in magnet production had the highest dermal exposure (GM = 2.59 microg cm(-2) soluble nickel). The hands, forearms, face, and neck of these workers all received greater dermal nickel exposure compared with the other jobs included in this study. The soluble nickel dermal exposures for stainless steel production workers were at or slightly above the limit of detection (0.02 microg cm(-2) soluble nickel). The highest inhalable nickel concentrations were observed for the workers involved in nickel powder packing (GM = 0.77 mg m(-3)), although the soluble component comprised only 2% of the total nickel content. The highest airborne soluble nickel exposures were associated with refineries using

  10. Wedlable nickel aluminide alloy

    Energy Technology Data Exchange (ETDEWEB)

    Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

    2002-11-19

    A Ni.sub.3 Al alloy with improved weldability is described. It contains about 6-12 wt % Al, about 6-12 wt % Cr, about 0-3 wt % Mo, about 1.5-6 wt % Zr, about 0-0.02 wt % B and at least one of about 0-0.15 wt % C, about 0-0.20 wt % Si, about 0-0.01 wt % S and about 0-0.30 wt % Fe with the balance being Ni.

  11. Environmentally Assisted Cracking of Nickel Alloys - A Review

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R

    2004-07-12

    Nickel can dissolve a large amount of alloying elements while still maintaining its austenitic structure. That is, nickel based alloys can be tailored for specific applications. The family of nickel alloys is large, from high temperature alloys (HTA) to corrosion resistant alloys (CRA). In general, CRA are less susceptible to environmentally assisted cracking (EAC) than stainless steels. The environments where nickel alloys suffer EAC are limited and generally avoidable by design. These environments include wet hydrofluoric acid and hot concentrated alkalis. Not all nickel alloys are equally susceptible to cracking in these environments. For example, commercially pure nickel is less susceptible to EAC in hot concentrated alkalis than nickel alloyed with chromium (Cr) and molybdenum (Mo). The susceptibility of nickel alloys to EAC is discussed by family of alloys.

  12. Castable nickel aluminide alloys for structural applications

    Science.gov (United States)

    Liu, Chain T.

    1992-01-01

    The specification discloses nickel aluminide alloys which include as a component from about 0.5 to about 4 at. % of one or more of the elements selected from the group consisting of molybdenum or niobium to substantially improve the mechanical properties of the alloys in the cast condition.

  13. Filler metal alloy for welding cast nickel aluminide alloys

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1998-03-10

    A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

  14. Filler metal alloy for welding cast nickel aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    Santella, Michael L. (Knoxville, TN); Sikka, Vinod K. (Oak Ridge, TN)

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  15. Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloy (UNS N06625), Nickel-Chromium-Molybdenum-Silicon Alloy (UNS N06219), and Nickel-Chromium-Molybdenum-Tungsten Alloy (UNS N06650) Rod and Bar

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2014-01-01

    Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloy (UNS N06625), Nickel-Chromium-Molybdenum-Silicon Alloy (UNS N06219), and Nickel-Chromium-Molybdenum-Tungsten Alloy (UNS N06650) Rod and Bar

  16. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    Science.gov (United States)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  17. Biocorrosion study of titanium-nickel alloys.

    Science.gov (United States)

    Chern Lin, J H; Lo, S J; Ju, C P

    1996-02-01

    The present study provides results of the corrosion behaviour in Hank's physiological solution and some other properties of three Ti-Ni alloys with 18, 25 and 28.4 wt% Ni, respectively. Results indicate that alpha-titanium and Ti2Ni were the two major phases in all three Ti-Ni alloys. The relative amount of the Ti2Ni phase increased with additional Ni content. Hardness of the Ti-Ni alloys also increased with added nickel content, ranging from 310 to 390 VHN, similar to the hardness of enamel. Melting temperatures of the Ti-Ni alloys were all lower than that of pure titanium by least 600 degrees C. The three Ti-Ni alloys behaved almost identically when potentiodynamically polarized in Hank's solution at 37 degrees C. The critical anodic current densities of the alloys were nearly 30 microA/cm2 and the breakdown potentials were all above 1100 mV (SCE).

  18. Zirconium modified nickel-copper alloy

    Science.gov (United States)

    Whittenberger, J. D. (Inventor)

    1977-01-01

    An improved material for use in a catalytic reactor which reduces nitrogen oxide from internal combustion engines is in the form of a zirconium-modified, precipitation-strengthened nickel-copper alloy. This material has a nominal composition of Ni-30 Cu-0.2 Zr and is characterized by improved high temperature mechanical properties.

  19. Environmentally Assisted Cracking of Nickel Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B

    2004-02-06

    Environmentally Assisted Cracking (EAC) is a general term that includes phenomena such as stress corrosion cracking (SCC), hydrogen embrittlement (HE), sulfide stress cracking (SSC), liquid metal embrittlement (LME), etc. EAC refers to a phenomenon by which a normally ductile metal looses its toughness (e.g. elongation to rupture) when it is subjected to mechanical stresses in presence of a specific corroding environment. For EAC to occur, three affecting factors must be present simultaneously. These include: (1) Mechanical tensile stresses, (2) A susceptible metal microstructure and (3) A specific aggressive environment. If any of these three factors is removed, EAC will not occur. That is, to mitigate the occurrence of EAC, engineers may for example eliminate residual stresses in a component or limit its application to certain chemicals (environment). The term environment not only includes chemical composition of the solution in contact with the component but also other variables such as temperature and applied potential. Nickel alloys are in general more resistant than stainless steels to EAC. For example, austenitic stainless steels (such as S30400) suffer SCC in presence of hot aqueous solutions containing chloride ions. Since chloride ions are ubiquitous in most industrial applications, the use of stressed stainless steels parts is seriously limited. On the other hand, nickel alloys (such as N10276) are practically immune to SCC in presence of hot chloride solutions and therefore an excellent alternative to replace the troubled stainless steels. Nonetheless, nickel alloys are not immune to other types of EAC. There are several environments (such as hot caustic and hot hydrofluoric acid) that may produce embrittlement in nickel alloys (Crum et al, 2000) (Table 1). The conditions where nickel alloys suffer EAC are highly specific and therefore avoidable by the proper design of the industrial components.

  20. Primary Water Stress Corrosion Cracks in Nickel Alloy Dissimilar Metal Welds: Detection and Sizing Using Established and Emerging Nondestructive Examination Techniques

    Energy Technology Data Exchange (ETDEWEB)

    Braatz, Brett G.; Cumblidge, Stephen E.; Doctor, Steven R.; Prokofiev, Iouri

    2012-12-31

    The U.S. Nuclear Regulatory Commission has established the Program to Assess the Reliability of Emerging Nondestructive Techniques (PARENT) as a follow-on to the international cooperative Program for the Inspection of Nickel Alloy Components (PINC). The goal of PINC was to evaluate the capabilities of various nondestructive evaluation (NDE) techniques to detect and characterize surface-breaking primary water stress corrosion cracks in dissimilar-metal welds (DMW) in bottom-mounted instrumentation (BMI) penetrations and small-bore (≈400-mm diameter) piping components. A series of international blind round-robin tests were conducted by commercial and university inspection teams. Results from these tests showed that a combination of conventional and phased-array ultrasound techniques provided the highest performance for flaw detection and depth sizing in dissimilar metal piping welds. The effective detection of flaws in BMIs by eddy current and ultrasound shows that it may be possible to reliably inspect these components in the field. The goal of PARENT is to continue the work begun in PINC and apply the lessons learned to a series of open and blind international round-robin tests that will be conducted on a new set of piping components including large-bore (≈900-mm diameter) DMWs, small-bore DMWs, and BMIs. Open round-robin testing will engage universities and industry worldwide to investigate the reliability of emerging NDE techniques to detect and accurately size flaws having a wide range of lengths, depths, orientations, and locations. Blind round-robin testing will invite testing organizations worldwide, whose inspectors and procedures are certified by the standards for the nuclear industry in their respective countries, to investigate the ability of established NDE techniques to detect and size flaws whose characteristics range from easy to very difficult to detect and size. This paper presents highlights of PINC and reports on the plans and progress for

  1. Nickel-titanium alloys: a systematic review

    Directory of Open Access Journals (Sweden)

    Marcelo do Amaral Ferreira

    2012-06-01

    Full Text Available OBJECTIVE: A systematic review on nickel-titanium wires was performed. The strategy was focused on Entrez-PubMed-OLDMEDLINE, Scopus and BioMed Central from 1963 to 2008. METHODS: Papers in English and French describing the behavior of these wires and laboratorial methods to identify crystalline transformation were considered. A total of 29 papers were selected. RESULTS: Nickel-titanium wires show exceptional features in terms of elasticity and shape memory effects. However, clinical applications request a deeper knowledge of these properties in order to allow the professional to use them in a rational manner. In addition, the necessary information regarding each alloy often does not correspond to the information given by the manufacturer. Many alloys called "superelastic" do not present this effect; they just behave as less stiff alloys, with a larger springback if compared to the stainless steel wires. CONCLUSIONS: Laboratory tests are the only means to observe the real behavior of these materials, including temperature transition range (TTR and applied tensions. However, it is also possible to determine in which TTR these alloys change the crystalline structure.

  2. Electroless plating of rhenium-nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Duhin, Alla [Biomaterials and Corrosion Laboratory, School of Mechanical Engineering and The Materials and Nanotechnologies Program, Tel-Aviv University, Ramat-Aviv, Tel Aviv 69978 (Israel); Inberg, Alexandra [Department of Physical Electronics, Faculty of Engineering, Tel-Aviv University, Ramat-Aviv, Tel Aviv 69978 (Israel); Eliaz, Noam, E-mail: neliaz@eng.tau.ac.il [Biomaterials and Corrosion Laboratory, School of Mechanical Engineering and The Materials and Nanotechnologies Program, Tel-Aviv University, Ramat-Aviv, Tel Aviv 69978 (Israel); Gileadi, Eliezer [School of Chemistry, Faculty of Exact Sciences, Tel-Aviv University, Ramat-Aviv, Tel Aviv 69978 (Israel)

    2011-11-01

    In this study, rhenium-nickel (Re-Ni) films were formed by electroless deposition on conductive (Cu) and non-conductive (SiO{sub 2}) substrates. Different bath compositions were evaluated, aiming to achieve high Re-content. Both sodium hypophosphite and dimethylamine-borane were used as reducing agents. Films containing up to 75 at% Re were obtained. The influence of nickel concentration in the solution on alloy composition, deposition rate and surface morphology were determined. It is shown that Ni{sup 2+} acts as a catalyst for the in situ reduction of the perrhenate ion, in a manner similar to what was proposed for electroplating of the same alloy. The rate of electroless plating is similar to that found in electroplating at an applied current density of 50 mA cm{sup -2}. While pure Re cannot be deposited from our electroless plating baths, the addition of even a very small amount of Ni{sup 2+} ions (0.25 mM) is enough to start the induced codeposition of Re. Proper selection of the bath composition can lead to fine control of the alloy thickness and its Re-content, thus making it potentially attractive for thin barrier layers.

  3. Stress corrosion cracking of Ni-based alloys in PWR primary water. Component surface control; Corrosion sous contrainte des alliages a base nickel en milieu primaire des reacteurs a eaux pressurisee. Maitrise de la surface des composants

    Energy Technology Data Exchange (ETDEWEB)

    Foucault, M. [AREVA, Centre Technique Framatome ANP, Dept. Corrosion Chimie, 71 - Le Creusot (France)

    2004-06-01

    In the PWR plant primary circuit, FRAMATOME-ANP uses several nickel-base alloys or austenitic stainless steels for the manufacture of safety components. The experience feedback of the last twenty years allows us to point out the major role played by the surface state of the components in their life duration. In this paper, we present two examples of problems encountered and solved by a surface study and the definition and implementation of a process for the surface control of the repair components. Then, we propose some ideas about the present needs in terms of analysis methods to improve the surface knowledge and the control of the manufactured components. (author)

  4. Evaluation of flexural bond strength of porcelain to used nickel-chromium alloy in various percentages

    Directory of Open Access Journals (Sweden)

    VNV Madhav

    2012-01-01

    Fresh nickel-chromium alloy shows the greatest porcelain adherence.There is no significant change in bond strength of ceramic to alloy with up to 75% of used nickel-chromium alloy.At least 25%- of new alloy should be added when recycled nickel-chromium alloy is being used for metal ceramic restorations.

  5. Computer simulations of martensitic transformations in iron-nickel and nickel-aluminium alloys

    CERN Document Server

    Meyer, R J

    1998-01-01

    This thesis focuses on the martensitic transformations in iron-nickel and nickel-aluminum alloys. Molecular-dynamics simulations have been done, employing potentials based on the so-called embedded-atom method (EAM). These potentials were obtained by a fit of parameterized functions to experimental data of the elements iron, nickel, and aluminum as well as the intermetallic compound NiAl. Many aspects of the austenitic transformation in iron-nickel alloys and both, the martensitic and austenitic transformations, in nickel-aluminum alloys were reproduced well by the simulations. The results allow to draw conclusions on the reasons of differences and similarities in the behavior of both alloy systems.

  6. Rapid growth of nickel dendrite in highly undercooled Ni-Mo alloys

    Institute of Scientific and Technical Information of China (English)

    姚文静; 魏炳波

    2003-01-01

    Ni-39.3%Mo, Ni-45%Mo hypoeutectic alloys and Ni-47.7%Mo eutectic alloy have been rapidly solidified with different droplet sizes by containerless processing in a drop tube. For Ni-39.3%Mo hypoeutectic alloy, which corresponds to the maximum solid solubility of nickel phase, the solidification microstructure is characterized by nickel dendrite plus (Ni+NiMo) eutectic structure. The undercooling of this alloy up to 182 K has been realized in the experiments. With an increase in undercooling, the dendritic microstructure is refined. The microstructural evolution of primary Ni phase in Ni-45%Mo hypoeutectic alloy evolves from remelted dendrite to equiaxed grains, whereas Ni-47.7%Mo eutectic alloy exhibits a structural transition from lamellar eutectic to anomalous eutectic. Theoretical analyses indicate that, for Ni-39.3%Mo, Ni-45%Mo and Ni-47.7%Mo alloys, the nickel phase shows a transition from solutal-diffusion-controlled growth to thermal-diffusion-controlled growth at undercoolings of 66.6, 81.9 and 85.0 K. The critical transition temperature decreases with a reduction in the nickel content.

  7. Corrosion behavior of nickel-containing alloys in artificial sweat.

    Science.gov (United States)

    Randin, J P

    1988-07-01

    The corrosion resistance of various nickel-containing alloys was measured in artificial sweat (perspiration) using the Tafel extrapolation method. It was found that Ni, CuNi 25 (coin alloy), NiAl (colored intermetallic compounds), WC + Ni (hard metal), white gold (jewelry alloy), FN42 and Nilo Alby K (controlled expansion alloys), and NiP (electroless nickel coating) are in an active state and dissolve readily in oxygenated artificial sweat. By contrast, austenitic stainless steels, TiC + Mo2C + Ni (hard metal), NiTi (shape-memory alloy), Hastelloy X (superalloy), Phydur (precipitation hardening alloy), PdNi and SnNi (nickel-containing coatings) are in a passive state but may pit under certain conditions. Cobalt, Cr, Ti, and some of their alloys were also investigated for the purpose of comparison. Cobalt and its alloys have poor corrosion resistance except for Stellite 20. Chromium and high-chromium ferritic stainless steels have a high pitting potential but the latter are susceptible to crevice corrosion. Ti has a pitting potential greater than 3 V. Comparison between the in vitro measurements of the corrosion rate of nickel-based alloys and the clinical observation of the occurrence of contact dermatitis is discussed.

  8. Microstructure and Performances of Nanocrystalline Zinc-nickel Alloy Coatings

    Institute of Scientific and Technical Information of China (English)

    LI Guang-yu; LIAN Jian-she; NIU Li-yuan; JIANG Zhong-hao

    2004-01-01

    Nanocrystalline zinc-nickel alloy coatings were deposited from an alkaline zincate bath contained an organic additive that can reduce polarization and a complexing agent. SEM and TEM observations and XRD analysis were performed to examine the microstructure and phase composition of the coatings. The nickel content in deposits is 12.0~14.7% and the coating is consisted of single nanocrystalline γ-phase structure (Ni5Zn21), with grain average grain size about 15nm. The nanocrystalline zinc-nickel alloy coatings have better corrosion resistance, less brittleness and higher microhardness than the conventional zinc coatings.

  9. Microstructure and Performances of Nanocrystalline Zinc-nickel Alloy Coatings

    Institute of Scientific and Technical Information of China (English)

    LIGuang-yu; LIANJian-she; NIULi-yuan; JIANGZhong-hao

    2004-01-01

    Nanocrystalline zinc-nickel alloy coatings were deposited from an alkaline zincate bath contained an organic additive that can reduce polarization and a complexing agent. SEM and TEM observations and XRD analysis were performed to examine the microstructure and phase composition of the coatings. The nickel content in deposits is 12.0-14.7% and the coating is consisted of single nanectystalline γ-phase structure (Ni5Zn21), with grain average grain size about 15nm. The nanocrystalline zinc-nickel alloy coatings have better corrosion resistance, less brittleness and higher microhardness than the conventional zinc coatings.

  10. Electrochemical and surface characterization of a nickel-titanium alloy

    NARCIS (Netherlands)

    Wever, Dirk; Veldhuizen, AG; de Vries, J; Busscher, HJ; Uges, DRA; van Horn, James

    1998-01-01

    For clinical implantation purposes of shape memory metals the nearly equiatomic nickel-titanium (NiTi) alloy is generally used. In this study, the corrosion properties and surface characteristics of this alloy were investigated and compared with two reference controls, AISI 316 LVM stainless steel a

  11. Electrochemical and surface characterization of a nickel-titanium alloy

    NARCIS (Netherlands)

    Wever, Dirk; Veldhuizen, AG; de Vries, J; Busscher, HJ; Uges, DRA; van Horn, James

    1998-01-01

    For clinical implantation purposes of shape memory metals the nearly equiatomic nickel-titanium (NiTi) alloy is generally used. In this study, the corrosion properties and surface characteristics of this alloy were investigated and compared with two reference controls, AISI 316 LVM stainless steel a

  12. Method for inhibiting corrosion of nickel-containing alloys

    Science.gov (United States)

    DeVan, J.H.; Selle, J.E.

    Nickel-containing alloys are protected against corrosion by contacting the alloy with a molten alkali metal having dissolved therein aluminum, silicon or manganese to cause the formation of a corrosion-resistant intermetallic layer. Components can be protected by applying the coating after an apparatus is assembled.

  13. Nickel aluminide alloy for high temperature structural use

    Science.gov (United States)

    Liu, Chain T.; Sikka, Vinod K.

    1991-01-01

    The specification discloses nickel aluminide alloys including nickel, aluminum, chromium, zirconium and boron wherein the concentration of zirconium is maintained in the range of from about 0.05 to about 0.35 atomic percent to improve the ductility, strength and fabricability of the alloys at 1200.degree. C. Titanium may be added in an amount equal to about 0.2 to about 0.5 atomic percent to improve the mechanical properties of the alloys and the addition of a small amount of carbon further improves hot fabricability.

  14. PLUTONIUM-CERIUM-COBALT AND PLUTONIUM-CERIUM-NICKEL ALLOYS

    Science.gov (United States)

    Coffinberry, A.S.

    1959-08-25

    >New plutonium-base teroary alloys useful as liquid reactor fuels are described. The alloys consist of 10 to 20 atomic percent cobalt with the remainder plutonium and cerium in any desired proportion, with the plutonium not in excess of 88 atomic percent; or, of from 10 to 25 atomic percent nickel (or mixture of nickel and cobalt) with the remainder plutonium and cerium in any desired proportion, with the plutonium not in excess of 86 atomic percent. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are a lower melting point and a wide range of permissible plutonium dilution.

  15. Tungsten-nickel-cobalt alloy and method of producing same

    Science.gov (United States)

    Dickinson, James M.; Riley, Robert E.

    1977-03-15

    An improved tungsten alloy having a tungsten content of approximately 95 weight percent, a nickel content of about 3 weight percent, and the balance being cobalt of about 2 weight percent is described. A method for producing said tungsten-nickel-cobalt alloy is further described and comprises (a) coating the tungsten particles with a nickel-cobalt alloy, (b) pressing the coated particles into a compact shape, (c) heating said compact in hydrogen to a temperature in the range of 1400.degree. C and holding at this elevated temperature for a period of about 2 hours, (d) increasing this elevated temperature to about 1500.degree. C and holding for 1 hour at this temperature, (e) cooling to about 1200.degree. C and replacing the hydrogen atmosphere with an inert argon atmosphere while maintaining this elevated temperature for a period of about 1/2 hour, and (f) cooling the resulting alloy to room temperature in this argon atmosphere.

  16. Nanophase Nickel-Zirconium Alloys for Fuel Cells

    Science.gov (United States)

    Narayanan, Sekharipuram; Whitacre, jay; Valdez, Thomas

    2008-01-01

    Nanophase nickel-zirconium alloys have been investigated for use as electrically conductive coatings and catalyst supports in fuel cells. Heretofore, noble metals have been used because they resist corrosion in the harsh, acidic fuel cell interior environments. However, the high cost of noble metals has prompted a search for less-costly substitutes. Nickel-zirconium alloys belong to a class of base metal alloys formed from transition elements of widely different d-electron configurations. These alloys generally exhibit unique physical, chemical, and metallurgical properties that can include corrosion resistance. Inasmuch as corrosion is accelerated by free-energy differences between bulk material and grain boundaries, it was conjectured that amorphous (glassy) and nanophase forms of these alloys could offer the desired corrosion resistance. For experiments to test the conjecture, thin alloy films containing various proportions of nickel and zirconium were deposited by magnetron and radiofrequency co-sputtering of nickel and zirconium. The results of x-ray diffraction studies of the deposited films suggested that the films had a nanophase and nearly amorphous character.

  17. Copper and copper-nickel-alloys - An overview

    Energy Technology Data Exchange (ETDEWEB)

    Klassert, Anton; Tikana, Ladji [Deutsches Kupferinstitut e.V. Am Bonneshof 5, 40474 Duesseldorf (Germany)

    2004-07-01

    With the increasing level of industrialization the demand for and the number of copper alloys rose in an uninterrupted way. Today, the copper alloys take an important position amongst metallic materials due to the large variety of their technological properties and applications. Nowadays there exist over 3.000 standardized alloys. Copper takes the third place of all metals with a worldwide consumption of over 15 millions tons per year, following only to steel and aluminum. In a modern industrial society we meet copper in all ranges of the life (electro-technology, building and construction industry, mechanical engineering, automotive, chemistry, offshore, marine engineering, medical applications and others.). Copper is the first metal customized by humanity. Its name is attributed to the island Cyprus, which supplied in the antiquity copper to Greece, Rome and the other Mediterranean countries. The Romans called it 'ore from Cyprus' (aes cyprium), later cuprum. Copper deposited occasionally also dapper and could be processed in the recent stone age simply by hammering. Already in early historical time copper alloys with 20 to 50 percent tin was used for the production of mirrors because of their high reflecting power. Although the elementary nickel is an element discovered only recently from a historical perspective, its application in alloys - without any knowledge of the alloy composition - occurred at least throughout the last 2.000 years. The oldest copper-nickel coin originates from the time around 235 B.C.. Only around 1800 AD nickel was isolated as a metallic element. In particular in the sea and offshore technology copper nickel alloys found a broad field of applications in piping systems and for valves and armatures. The excellent combination of characteristics like corrosion resistance, erosion stability and bio-fouling resistance with excellent mechanical strength are at the basis of this success. An experience of many decades supports the use

  18. Fretting Fatigue Behavior of Nickel Alloy IN-100

    Science.gov (United States)

    2006-03-01

    K., B. F. Dyson, and M. McLean. “Tension-Compression Creep Asym- metry In a Turbine Disc Superalloy : Roles of Internal Stress and Thermal Age- ing...understand the fretting phenomenon and its mechanisms, but only a few have been performed on nickel-based alloys. This superalloy is considered one...excellent magnetic properties, but only at low magnetic induction. Nowadays, the need for the use of high-strength nickel-based superalloys in

  19. Effect of water radiolysis on corrosion: steel, cobalt and nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Musa, A.Y.; Behazin, M.; Knapp, Q.W.; Mizzi, D.; Wren, J.C., E-mail: jcwren@uwo.ca [Western Univ., Dept. of Chemistry, London, Ontario (Canada)

    2013-07-01

    Steel, cobalt and nickel alloys are used in the coolant system (or primary heat transport system) of a nuclear power plant. To understand the effect of γ-radiation on the corrosion mechanism of these alloys, a combination of electrochemical measurements and surface analyses as a function of the water chemistry, with and without γ-radiation present, were performed.Results to date have shown that γ-radiation has a major impact on the corrosion process by changing the corrosion potential in a system. This determines the nature of the oxide phase (chemical state and morphology) that forms on a corroding alloy surface. (author)

  20. Direct Electroless Nickel Plating on AZ91D Magnesium Alloy from a Sulfate Solution and its Deposition Mechanism

    Institute of Scientific and Technical Information of China (English)

    GU Chang-dong; LIAN Jian-she; LI Guang-yu; NIU Li-yuan; JIANG Zhong-hao

    2004-01-01

    A bath of electroless plating Ni on the AZ91D magnesium alloy, containing sulfate nickel, was given in this paper. The nucleation mechanism of Ni-P deposits on the AZ91D magnesium alloy was studied by using XRD and SEM.The electroless Ni-P deposits were preferentially nucleated on the β (Mg17Al12) phase and extended to the primary and eutectic α phases of the AZ91D magnesium alloy.

  1. Direct Electroless Nickel Plating on AZ91D Magnesium Alloy from a Sulfate Solution and its Deposition Mechanism

    Institute of Scientific and Technical Information of China (English)

    GUChang-dong; LIANJian-she; LIGuang-yu; NIULi-yuan; JIANGZhong-hao

    2004-01-01

    A bath of electroless plating Ni on the AZ91D magnesium alloy, containing sulfate nickel, was given in this paper. The nucleation mechanism of Ni-P deposits on the AZ91D magnesium alloy was studied by using XRD and SEM. The electroless Ni-P deposits were preferentially nucleated on the β(Mg17Al12) phase and extended to the primary and eutectic α phases of the AZ91D magnesium alloy.

  2. HIGH CYCLE FATIGUE PROPERTIES OF NICKEL-BASE ALLOY 718

    Institute of Scientific and Technical Information of China (English)

    K.Kobayashi; K.Yamaguchi; M.Hayakawa; M.Kimura

    2004-01-01

    The fatigue properties of nickel-base Alloy 718 with fine- and grain-coarse grains were investigated. In the fine-grain alloy, the fatigue strength normalized by the tensile strengtn was 0.51 at 107 cycles. In contrast, the fatigue strength of the coarse-grain alloy was 0.32 at the same cycles, although the fatigue strengths in the range from 103to 105 cycles are the same for both alloys. The fracture appearances fatigued at around 106 cycles showed internal fractures originating from the flat facets of austenite grains for both alloys. The difference in fatigue strength at 107 cycles between the fine- and coarse-grain alloys could be explained in terms of the sizes of the facets from which the fractures originated.

  3. Oxidation resistant, thoria-dispersed nickel-chromium-aluminum alloy

    Science.gov (United States)

    Baranow, S.; Klingler, L. J.

    1973-01-01

    Modified thoria-dispersed nickel-chromium alloy has been developed that exhibits greatly improved resistance to high-temperature oxidation. Additions of aluminum have been made to change nature of protective oxide scale entirely and to essentially inhibit oxidation at temperatures up to 1260 C.

  4. Oxidation resistant iron and nickel alloys for high temperature use

    Science.gov (United States)

    Hill, V. L.; Misra, S. K.; Wheaton, H. L.

    1970-01-01

    Iron-base and nickel-base alloys exhibit good oxidation resistance and improved ductility with addition of small amounts of yttrium, tantalum /or hafnium/, and thorium. They can be used in applications above the operating temperatures of the superalloys, if high strength materials are not required.

  5. Hot hardness of nickel-rich nickel-chromium-aluminum alloys

    Science.gov (United States)

    Levine, S. R.

    1976-01-01

    Rockwell A hardness of cast nickel-chromium-aluminum (NiCrAl) alloys was examined from ambient to 1150 K and compared to cast NiAl and IN-100. Alloy constitution was either gamma, gamma prime + gamma or gamma + beta + alpha + gamma prime. Below 1000 K beta containing NiCrAl alloys have hardnesses comparable to IN-100; above 1000 K they soften faster than IN-100. At 1150 K the hardness of beta-containing NiCrAl alloys decreases with increasing beta-content. The beta-containing NiCrAl alloys were harder than beta-NiAl. The ultimate tensile strengths of the NiCrAl alloys were estimated. The effects of NiCrAl coatings on strength and fatigue life of cooled turbine components were deduced.

  6. Magnetic properties of the binary Nickel/Bismuth alloy

    Science.gov (United States)

    Keskin, Mustafa; Şarlı, Numan

    2017-09-01

    Magnetic properties of the binary Nickel/Bismuth alloy (Ni/Bi) are investigated within the effective field theory. The Ni/Bi alloy has been modeled that the rhombohedral Bi lattice is surrounded by the hexagonal Ni lattice. According to lattice locations, Bi atoms have two different magnetic properties. Bi1 atoms are in the center of the hexagonal Ni atoms (Ni/Bi1 single layer) and Bi2 atoms are between two Ni/Bi1 bilayers. The Ni, Bi1, Bi2 and Ni/Bi undergo a second-order phase transition from the ferromagnetic phase to paramagnetic phase at Tc = 1.14. The magnetizations of the Ni/Bi alloy are observed as Bi1 > Bi2 > Ni/Bi > Ni at T < Tc; hence the magnetization of the Bi1 is dominant and Ni is at least dominant. However, the total magnetization of the Ni/Bi alloy is close to magnetization of the Ni at T < Tc. The corcivities of the Ni, Bi1, Bi2 and Ni/Bi alloy are the same with each others, but the remanence magnetizations are different. Our theoretical results of M(T) and M(H) of the Ni/Bi alloy are in quantitatively good agreement with the some experimental results of binary Nickel/Bismuth systems.

  7. Solar selective black nickel-cobalt coatings on aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shashikala, A.R.; Sharma, A.K.; Bhandari, D.R. [Thermal System Group, ISRO Satellite Centre, Bangalore 560 017 (India)

    2007-04-16

    Solar selective black nickel-cobalt plating on pre cleaned aluminum alloy substrates with nickel undercoat were investigated. Process optimization was carried out by the hull cell experiments investigating the influence of operating variables on the optical selectivity of the coating. The coatings were characterized with scanning electron microscope, X-ray diffraction, energy dispersive X-ray spectroscopic and polarization studies. Evaluation of the coatings was carried out by adhesion, measurement of coating thickness and optical properties, humidity, thermal cycling, thermo-vacuum performance and thermal stability tests. (author)

  8. Effective and Environmentally Friendly Nickel Coating on the Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Ivana Škugor Rončević

    2016-12-01

    Full Text Available The low density and good mechanical properties make magnesium and its alloys attractive construction materials in the electronics, automotive, and aerospace industry, together with application in medicine due to their biocompatibility. Magnesium AZ91D alloy is an alloy with a high content of aluminum, whose mechanical properties overshadow the low corrosion resistance caused by the composition of the alloy and the existence of two phases: α magnesium matrix and β magnesium aluminum intermetallic compound. To improve the corrosion resistance, it is necessary to find an effective protection method for the alloy surface. Knowing and predicting electrochemical processes is an essential for the design and optimization of protective coatings on magnesium and its alloys. In this work, the formations of nickel protective coatings on the magnesium AZ91D alloy surface by electrodeposition and chemical deposition, are presented. For this purpose, environmentally friendly electrolytes were used. The corrosion resistance of the protected alloy was determined in chloride medium using appropriate electrochemical techniques. Characterization of the surface was performed with highly sophisticated surface-analytical methods.

  9. Metastable zinc–nickel alloys deposited from an alkaline electrolyte

    Energy Technology Data Exchange (ETDEWEB)

    Magagnin, Luca; Nobili, Luca, E-mail: luca.nobili@polimi.it; Cavallotti, Pietro Luigi

    2014-12-05

    Highlights: • Zn–Ni coatings with high corrosion resistance were prepared by electrodeposition. • The electrodeposited γ alloy is found to be different from the equilibrium γ phase. • A random atomic distribution is proposed for the electrodeposited alloy. • The calculated free energy function can explain the phase composition of Zn–Ni coatings. - Abstract: Zinc alloy offers superior sacrificial protection to steel as the alloy dissolves more slowly than pure zinc. The degree of protection and the rate of dissolution depend on the alloying metal and its composition. In this work, the physico-chemical characterization of zinc–nickel electrodeposits obtained from an alkaline bath is carried out and a description of the structural and thermodynamic properties of these alloys is proposed. Contrary to the common acceptance, XRD spectra and DSC thermal analysis show that the electrodeposited γ alloy has to be regarded as a metastable phase, whose atomic arrangement is different from that of the equilibrium γ intermetallic compound. A model for atomic distribution in the electrodeposited alloy is proposed. The Gibbs free-energy function for the electrodeposited phase has been evaluated and the metastable boundaries of the single-phase and two-phase fields have been calculated. Reasonable agreement is found with experimental values reported in the literature for Zn–Ni coatings with different composition.

  10. Mechanism of Nickel-Aluminium Alloy Electroplating

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The effect of operating conditions on the aluminium content of Ni-Al alloy deposit and the catalytic function of NaF on electrodeposition in the nonaqueous solution containing aluminium are investigated.The results indicate that the plated aluminuim content will be increased with the rise of current density in a given range.When the current density is 2.5A/dm2,nickle-aluminium alloy containing 13.1 wt% aluminium will be deposited.The plated aluminium content will be increased by 2wt% as 0.1mol/L NaF is added to the bath.

  11. Study of Nickel Ion Release in Simulated Body Fluid from C+-IMPLANTED Nickel Titanium Alloy

    Science.gov (United States)

    Shafique, Muhammad Ahsan; Murtaza, G.; Saadat, Shahzad; Zaheer, Zeeshan; Shahnawaz, Muhammad; Uddin, Muhammad K. H.; Ahmad, Riaz

    2016-05-01

    Nickel ion release from NiTi shape memory alloy is an issue for biomedical applications. This study was planned to study the effect of C+ implantation on nickel ion release and affinity of calcium phosphate precipitation on NiTi alloy. Four annealed samples are chosen for the present study; three samples with oxidation layer and the fourth without oxidation layer. X-ray diffraction (XRD) spectra reveal amorphization with ion implantation. Proton-induced X-ray emission (PIXE) result shows insignificant increase in Ni release in simulated body fluid (SBF) and calcium phosphate precipitation up to 8×1013ions/cm2. Then Nickel contents show a sharp increase for greater ion doses. Corrosion potential decreases by increasing the dose but all the samples passivate after the same interval of time and at the same level of VSCE in ringer lactate solution. Hardness of samples initially increases at greater rate (up to 8×1013ions/cm2) and then increases with lesser rate. It is found that 8×1013ions/cm2 (≈1014) is a safer limit of implantation on NiTi alloy, this limit gives us lesser ion release, better hardness and reasonable hydroxyapatite incubation affinity.

  12. Corrosion of dental copper, nickel, and gold alloys in artificial saliva and saline solutions.

    Science.gov (United States)

    Johansson, B I; Lemons, J E; Hao, S Q

    1989-09-01

    The purpose of this investigation was to study the tarnish and corrosion of three commercial copper alloys, three experimental copper alloys, two nickel alloys, and one high-gold alloy by exposing the specimens for four weeks to artificial saliva and saline solutions. Half of the specimens were brushed, and the solutions were changed regularly. The copper-based and the beryllium-containing nickel alloys exhibited significant surface alterations after exposure to either solution. The potential of elevated release of ions to the oral cavity and to the target organs by some of the investigated alloys should be considered if dental usage of these alloys is to be extended.

  13. Corrosion resistance of nickel and nickel alloys. (Latest citations from Information Services in Mechanical Engineering database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-02-01

    The bibliography contains citations concerning the corrosion resistance of nickel and nickel alloys used in electrical and structural materials and chemical processes. Topics include susceptibility of nickel to high temperature sulfidation, normal exposure to saline and other high chloride environments, pitting corrosion, and metal coatings. Special cases of corrosion of weld-filler metal combinations are also included. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  14. Sodium corrosion behavior of austenitic alloys and selective dissolution of chromium and nickel

    Science.gov (United States)

    Suzuki, T.; Mutoh, I.; Yagi, T.; Ikenaga, Y.

    1986-06-01

    The corrosion behavior of six austenitic alloys and reference Type 316 stainless steel (SS) has been examined in a flowing sodium environment at 700°C for up to about 4000 h. The alloys with a range of nickel content between ~ 15 and 43 wt% were designed and manufactured with an expectation of improved swelling resistance during fast neutron irradiation, compared to reference Type 316 SS. The corrosion loss of the alloys at zero downstream position and the concentrations of chromium, nickel and iron in the surface region were determined as a function of corrosion time. The selective dissolution of nickel and chromium played an important role in sodium corrosion of the alloys. During the initial period, accelerated corrosion took place and selective dissolution of chromium and nickel proceeded at a rapid rate. During the subsequent period, the overall corrosion rate and depletion of chromium and nickel decreased with increasing time until the corrosion rate and the surface concentrations of chromium, nickel and iron, which depended on composition of the alloys, reached the steady-state after about 2000 h. Also, the corrosion rate increased with increasing original nickel content of the alloys. Microstructural examination revealed surface attack of the alloys with higher nickel contents, in particular for the two precipitation strengthened Fe-Ni alloys. The alloys showed a trend of increasing carbon and nitrogen contents.

  15. Urinary levels of nickel and chromium associated with dental restoration by nickel-chromium based alloys.

    Science.gov (United States)

    Chen, Bo; Xia, Gang; Cao, Xin-Ming; Wang, Jue; Xu, Bi-Yao; Huang, Pu; Chen, Yue; Jiang, Qing-Wu

    2013-03-01

    This paper aims to investigate if the dental restoration of nickel-chromium based alloy (Ni-Cr) leads to the enhanced excretions of Ni and Cr in urine. Seven hundred and ninety-five patients in a dental hospital had single or multiple Ni-Cr alloy restoration recently and 198 controls were recruited to collect information on dental restoration by questionnaire and clinical examination. Urinary concentrations of Ni and Cr from each subject were measure by graphite furnace atomic absorption spectrometry. Compared to the control group, the urinary level of Ni was significantly higher in the patient group of dental restoration. Potential short- and long-term effects of Ni-Cr alloy restoration need to be investigated.

  16. Standard Specification for Pressure Consolidated Powder Metallurgy Iron-Nickel-Chromium-Molybdenum (UNS N08367), Nickel-Chromium-Molybdenum-Columbium (Nb) (UNS N06625), Nickel-Chromium-Iron Alloys (UNS N06600 and N06690), and Nickel-Chromium-Iron-Columbium-Molybdenum (UNS N07718) Alloy Pipe Flanges, Fittings, Valves, and Parts

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Pressure Consolidated Powder Metallurgy Iron-Nickel-Chromium-Molybdenum (UNS N08367), Nickel-Chromium-Molybdenum-Columbium (Nb) (UNS N06625), Nickel-Chromium-Iron Alloys (UNS N06600 and N06690), and Nickel-Chromium-Iron-Columbium-Molybdenum (UNS N07718) Alloy Pipe Flanges, Fittings, Valves, and Parts

  17. Optical modeling of nickel-base alloys oxidized in pressurized water reactor

    Energy Technology Data Exchange (ETDEWEB)

    Clair, A. [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France); Foucault, M.; Calonne, O. [Areva ANP, Centre Technique Departement Corrosion-Chimie, 30 Bd de l' industrie, BP 181, 71205 Le Creusot (France); Finot, E., E-mail: Eric.Finot@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France)

    2012-10-01

    The knowledge of the aging process involved in the primary water of pressurized water reactor entails investigating a mixed growth mechanism in the corrosion of nickel-base alloys. A mixed growth induces an anionic inner oxide and a cationic diffusion parallel to a dissolution-precipitation process forms the outer zone. The in situ monitoring of the oxidation kinetics requires the modeling of the oxide layer stratification with the full knowledge of the optical constants related to each component. Here, we report the dielectric constants of the alloys 600 and 690 measured by spectroscopic ellipsometry and fitted to a Drude-Lorentz model. A robust optical stratification model was determined using focused ion beam cross-section of thin foils examined by transmission electron microscopy. Dielectric constants of the inner oxide layer depleted in chromium were assimilated to those of the nickel thin film. The optical constants of both the spinels and extern layer were determined. - Highlights: Black-Right-Pointing-Pointer Spectroscopic ellipsometry of Ni-base alloy oxidation in pressurized water reactor Black-Right-Pointing-Pointer Measurements of the dielectric constants of the alloys Black-Right-Pointing-Pointer Optical simulation of the mixed oxidation process using a three stack model Black-Right-Pointing-Pointer Scattered crystallites cationic outer layer; linear Ni-gradient bottom layer Black-Right-Pointing-Pointer Determination of the refractive index of the spinel and the Cr{sub 2}O{sub 3} layers.

  18. Efficient Utilization of Nickel Laterite to Produce Master Alloy

    Science.gov (United States)

    Ma, Xiaodong; Cui, Zhixiang; Zhao, Baojun

    2016-12-01

    To lower the smelting temperature associated with the carbothermic reduction processing of laterite, the optimization of slag and alloy systems was investigated to enable the reduction of laterite ore in the molten state at 1723 K. The master Fe-Ni-Mo alloy was successfully produced at a lower temperature (1723 K). The liquidus of the slag decreased with the addition of oxide flux (Fe2O3 and CaO) and that of the ferronickel alloy decreased with the addition of Mo/MoO3. More effective metal-slag separation was achieved at 1723 K, which reduces the smelting temperature by 100 K compared with the current electric furnace process. A small addition of Mo/MoO3 not only decreased the melting point of ferronickel alloys but also served as a collector to aggregate the ferronickel sponges allowing them to grow larger. The FeO concentration in the slag and the nickel grade of the alloy decreased with increasing graphite reductant addition.

  19. Temperature of phase transformations in heat-resistant nickel-base alloys

    Science.gov (United States)

    Ivanov, A. D.; Ukhlinov, A. G.

    1997-11-01

    The study of phase transformations in heating and cooling of alloys is needed for choosing optimum regimes of their melting, plastic deformation, and heat treatment. In the present paper differential thermal analysis is used to determine the temperature of phase transformations in complexly alloyed nickel-base alloys. Industrial nickel alloys with intermetallic reinforcement manufactured by means of vacuum arc remelting (VAR) and hot deformation (HD) were studied. Alloy KhN56MBYuD was studied after different metallurgical processes, namely, electroslag remelting (ESR), centrifugal casting (CC), powder spraying (PS), and hot isostatic pressing (HIP). All the alloys were studied in the initial state and after heat treatment.

  20. Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045 and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) plate, sheet and strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045 and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) plate, sheet and strip

  1. Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) rod, bar, and wire

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) rod, bar, and wire

  2. Determination of elastic modulus in nickel alloy from ultrasonic measurements

    Indian Academy of Sciences (India)

    Nikhat Parveen; G V S Murthy

    2011-04-01

    Elastic constants relate technological, structural and safety aspects to various materials phenomena and to their fundamental interatomic forces. Hence, they are of fundamental importance in almost all engineering applications. Thus its determination is of utmost importance. The aim of the present investigation is to study the behaviour of elastic constants and the variation on heat treatment in a nickel base super alloy Nimonic 263 by ultrasonic velocity measurements. From the present study it is evident that the elastic moduli of the material are very sensitive to any minor compositional changes, resulting due to the formation of intermetallic phases on heat treatment and can be effectively monitored by ultrasonic.

  3. Electro- and thermotransport of carbon in iron-nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Okafor, I.C.I.

    1980-03-01

    Results of studies on the electrotransport, thermotransport and chemical diffusion of carbon in ..gamma..-phase iron - 32.5 wt % nickel alloys are described. The transport parameters, Z, Q and D were measured as a fucntion of temperature and carbon concentration and values for the activation energies for diffusion and electrotransport were obtained. The solubility limit of carbon in ..gamma..-Fe-32.5 wt % Ni for the temperature range 850 to 1200/sup 0/C and the electrical resistivity versus temperature for carbon concentrations of 0.0, 0.1, 0.2, 0.5 and 0.86 wt % C between 25 and 1350/sup 0/C were determined. An anomalously large mass transport effect observed in two-phase alloy during thermotransport experiments was investigated for the Fe-Ni-C system.

  4. Ceramic filters for bulk inoculation of nickel alloy castings

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2011-07-01

    Full Text Available The work includes the results of research on production technology of ceramic filters which, besides the traditional filtering function, playalso the role of an inoculant modifying the macrostructure of cast nickel alloys. To play this additional role, filters should demonstratesufficient compression strength and ensure proper flow rate of liquid alloy. The role of an inoculant is played by cobalt aluminateintroduced to the composition of external coating in an amount from 5 to 10 wt.% . The required compression strength (over 1MPa isprovided by the supporting layers, deposited on the preform, which is a polyurethane foam. Based on a two-level fractional experiment24-1, the significance of an impact of various technological parameters (independent variables on selected functional parameters of theready filters was determined. Important effect of the number of the supporting layers and sintering temperature of filters after evaporationof polyurethane foam was stated.

  5. Corrosion-resistant nickel-base alloys for gas turbines

    Energy Technology Data Exchange (ETDEWEB)

    Schultz, J.W.; Hulsizer, W.R.

    1976-08-01

    Laboratory corrosion screening procedures used during the past ten years in developing nickel-base superalloys for gas turbine applications are described. Hot salt corrosion tests have included crucible and salt shower exposures. Reproducible techniques were established and alloy composition effects defined, leading to development of M313, IN-587, a IN-792. Correlations have been made with corrosion results in burner rigs, and engine experience confirming anticipated behavior is now becoming available. During this work a number of limitations of these accelerated laboratory tests were uncovered; these are discussed. Finally, brief descriptions of the states of development of alloy MA 755E (an oxide dispersion-strengthened superalloy) and IN-939 (a cast 23 percent chromium superalloy) are outlined as examples of advanced corrosion resistant, high strength materials of the future.

  6. The Nature of Surface Oxides on Corrosion-Resistant Nickel Alloy Covered by Alkaline Water

    Directory of Open Access Journals (Sweden)

    Gervasio DF

    2010-01-01

    Full Text Available Abstract A nickel alloy with high chrome and molybdenum content was found to form a highly resistive and passive oxide layer. The donor density and mobility of ions in the oxide layer has been determined as a function of the electrical potential when alkaline water layers are on the alloy surface in order to account for the relative inertness of the nickel alloy in corrosive environments.

  7. Standard Specification for Low-Carbon Nickel-Chromium-Molybdenum, Low-Carbon Nickel-Chromium-Molybdenum-Copper, Low-Carbon Nickel-Chromium-Molybdenum-Tantalum, Low-Carbon Nickel-Chromium-Molybdenum-Tungsten, and Low-Carbon Nickel-Molybdenum-Chromium Alloy Plate, Sheet, and Strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Low-Carbon Nickel-Chromium-Molybdenum, Low-Carbon Nickel-Chromium-Molybdenum-Copper, Low-Carbon Nickel-Chromium-Molybdenum-Tantalum, Low-Carbon Nickel-Chromium-Molybdenum-Tungsten, and Low-Carbon Nickel-Molybdenum-Chromium Alloy Plate, Sheet, and Strip

  8. Standard Specification for Low-Carbon Nickel-Chromium-Molybdenum, Low-Carbon Nickel-Molybdenum-Chromium, Low-Carbon Nickel-Molybdenum-Chromium-Tantalum, Low-Carbon Nickel-Chromium-Molybdenum-Copper, and Low-Carbon Nickel-Chromium-Molybdenum-Tungsten Alloy Rod

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Low-Carbon Nickel-Chromium-Molybdenum, Low-Carbon Nickel-Molybdenum-Chromium, Low-Carbon Nickel-Molybdenum-Chromium-Tantalum, Low-Carbon Nickel-Chromium-Molybdenum-Copper, and Low-Carbon Nickel-Chromium-Molybdenum-Tungsten Alloy Rod

  9. Preparation and characterization of electroplated amorphous gold-nickel alloy film for electrical contact applications

    Energy Technology Data Exchange (ETDEWEB)

    Togasaki, Norihiro [Department of Applied Chemistry, Waseda University, Okubo, Shinjuku, Tokyo 169-8555 (Japan); Okinaka, Yutaka [Advanced Research Institute for Science and Engineering, Waseda University, Okubo, Shinjuku, Tokyo 169-8555 (Japan); Homma, Takayuki [Department of Applied Chemistry, Waseda University, Okubo, Shinjuku, Tokyo 169-8555 (Japan); Advanced Research Institute for Science and Engineering, Waseda University, Okubo, Shinjuku, Tokyo 169-8555 (Japan); Osaka, Tetsuya [Department of Applied Chemistry, Waseda University, Okubo, Shinjuku, Tokyo 169-8555, Japan and Advanced Research Institute for Science and Engineering, Waseda University, Okubo, Shinjuku, Tokyo 169-8555 (Japan)]. E-mail: osakatet@waseda.jp

    2005-11-10

    A process for electroplating amorphous gold-nickel alloy with the atomic ratio of unity was developed. The plating bath was prepared by adding potassium cyanoaurate(I) into a known plating bath which produces amorphous nickel-tungsten alloy. At a sufficiently high gold concentration, the alloy deposit did not contain any tungsten. The amorphous nature of the Au-Ni alloy produced in the new bath was confirmed by using TEM and THEED. Hardness, resistivity, and contact resistance of this new alloy were determined, and the results are discussed for applications as an electrical contact material.

  10. Urinary levels of nickel and chromium associated with dental restoration by nickel-chromium based alloys

    Institute of Scientific and Technical Information of China (English)

    Bo Chen; Gang Xia; Xin-Ming Cao; Jue Wang; Bi-Yao Xu; Pu Huang; Yue Chen; Qing-Wu Jiang

    2013-01-01

    This paper aims to investigate if the dental restoration of nickel-chromium based alloy (Ni-Cr) leads to the enhanced excretions of Ni and Cr in urine. Seven hundred and ninety-five patients in a dental hospital had single or multiple Ni-Cr alloy restoration recently and 198 controls were recruited to collect information on dental restoration by questionnaire and clinical examination. Urinary concentrations of Ni and Cr from each subject were measure by graphite furnace atomic absorption spectrometry. Compared to the control group, the urinary level of Ni was significantly higher in the patient group of 〈 1 month of the restoration duration, among which higher Ni excretions were found in those with either a higher number of teeth replaced by dental alloys or a higher index of metal crown not covered with the porcelain. Urinary levels of Cr were significantly higher in the three patient groups of 〈1, 1 to 〈3 and 3 to 〈6 months, especially in those with a higher metal crown exposure index. Linear curve estimations showed better relationships between urinary Ni and Cr in patients within 6-month groups. Our data suggested significant increased excretions of urinary Ni and Cr after dental restoration. Potential short- and long-term effects of Ni-Cr alloy restoration need to be investigated.

  11. Role of hydrogen in the intergranular cracking mechanism by stress corrosion in primary medium of nickel based alloys 600 and 690; Role de l'hydrogene dans le mecanisme de fissuration intergranulaire par corrosion sous contrainte en milieu primaire des alliages base nickel 600, 690

    Energy Technology Data Exchange (ETDEWEB)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J. [CEA Saclay, Dept. de Physico-Chimie (DEN/DANS/DPC/SCCME/LECA), 91 - Gif sur Yvette (France); Odemer, G.; Coudurier, A.; Chene, J. [Evry Univ., UMR 8587 CNRS / CEA, LAMBE, 91 (France)

    2007-07-01

    The aim of this work is to characterize the sensitivity to hydrogen embrittlement of alloys 600 and 690 in order to better understand the eventual role of hydrogen in the stress corrosion mechanism which affects these alloys when they are exposed in PWR primary medium. (O.M.)

  12. Shape memory behavior of single and polycrystalline nickel rich nickel titanium alloys

    Science.gov (United States)

    Kaya, Irfan

    NiTi is the most commonly used shape memory alloy (SMA) and has been widely used for bio-medical, electrical and mechanical applications. Nickel rich NiTi shape memory alloys are coming into prominence due to their distinct superelasticity and shape memory properties as compared to near equi-atomic NiTi shape memory alloys. Besides, their lower density and higher work output than steels makes these alloys an excellent candidate for aerospace and automotive industry. Shape memory properties and phase transformation behavior of high Ni-rich Ni54Ti46 (at.%) polycrystals and Ni-rich Ni 51Ti49 (at.%) single-crystals are determined. Their properties are sensitive to heat treatments that affect the phase transformation behavior of these alloys. Phase transformation properties and microstructure were investigated in aged Ni54Ti46 alloys with differential scanning calorimetry (DSC) and transmission electron microscopy (TEM) to reveal the precipitation characteristics and R-phase formation. It was found that Ni54Ti46 has the ability to exhibit perfect superelasticity under high stress levels (~2 GPa) with 4% total strain after 550°C-3h aging. Stress independent R-phase transformation was found to be responsible for the change in shape memory behavior with stress. The shape memory responses of [001], [011] and [111] oriented Ni 51Ti49 single-crystals alloy were reported under compression to reveal the orientation dependence of their shape memory behavior. It has been found that transformation strain, temperatures and hysteresis, Classius-Clapeyron slopes, critical stress for plastic deformation are highly orientation dependent. The effects of precipitation formation and compressive loading at selected temperatures on the two-way shape memory effect (TWSME) properties of a [111]- oriented Ni51Ti49 shape memory alloy were revealed. Additionally, aligned Ni4Ti3 precipitates were formed in a single crystal of Ni51Ti49 alloy by aging under applied compression stress along the

  13. Hydrogen permeation in iron and nickel alloys around room temperature

    Energy Technology Data Exchange (ETDEWEB)

    Otsuka, T., E-mail: t-otsuka@nucl.kyushu-u.ac.jp; Shinohara, M.; Horinouchi, H.; Tanabe, T.

    2013-11-15

    Hydrogen permeation and diffusion coefficients in alloys of iron (Fe) and nickel (Ni) with the Ni content of 5, 9, and 20 at.% and a crystal structure of α/α′ phase have been examined around room temperature (RT) using a tritium-tracer hydrogen-permeation experiment. Hydrogen permeation coefficients around RT agree well with values extrapolated from literature data obtained at higher temperatures for the respective alloys. On the other hand, apparent hydrogen diffusion coefficients determined using the time-lag method are several orders of magnitude smaller than extrapolated from the literature data. This could be caused by surface blocking and/or barrier effects due to surface oxide and/or other impurities. Initially, hydrogen permeation is suppressed by the existence of the surface oxide. It appears that hydrogen, mostly at the upstream side or even at the downstream side, can reduce and remove the surface oxides so that normal hydrogen steady-state permeation can occur without surface blocking or barrier effects. Thus, true hydrogen diffusion coefficients for respective Fe–Ni alloys during steady-state permeation must be much larger than those estimated from the time-lag method.

  14. Welding metallurgy of nickel alloys in gas turbine components

    Energy Technology Data Exchange (ETDEWEB)

    Lingenfelter, A. C., LLNL

    1997-05-21

    Materials for gas turbine engines are required to meet a wide range of temperature and stress application requirements. These alloys exhibit a combination of creep resistance, creep rupture strength, yield and tensile strength over a wide temperature range, resistance to environmental attack (including oxidation, nitridation, sulphidation and carburization), fatigue and thermal fatigue resistance, metallurgical stability and useful thermal expansion characteristics. These properties are exhibited by a series of solid-solution-strengthened and precipitation-hardened nickel, iron and cobalt alloys. The properties needed to meet the turbine engine requirements have been achieved by specific alloy additions, by heat treatment and by thermal mechanical processing. A thorough understanding of the metallurgy and metallurgical processing of these materials is imperative in order to successfully fusion weld them. This same basic understanding is required for repair of a component with the added dimension of the potential effects of thermal cycling and environmental exposure the component will have endured in service. This article will explore the potential problems in joining and repair welding these materials.

  15. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    Science.gov (United States)

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  16. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    Science.gov (United States)

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  17. Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

    Science.gov (United States)

    DellaCorte, Christopher

    2010-01-01

    An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

  18. Titanium-Zirconium-Nickel Alloy Inside Marshall's Electrostatic Levitator (ESL)

    Science.gov (United States)

    2003-01-01

    This Photo, which appeared on the July cover of `Physics Today', is of the Electrostatic Levitator (ESL) at NASA's Marshall Space Flight Center (MSFC). The ESL uses static electricity to suspend an object (about 3-4 mm in diameter) inside a vacuum chamber allowing scientists to record a wide range of physical properties without the sample contracting the container or any instruments, conditions that would alter the readings. Once inside the chamber, a laser heats the sample until it melts. The laser is then turned off and the sample cools, changing from a liquid drop to a solid sphere. In this particular shot, the ESL contains a solid metal sample of titanium-zirconium-nickel alloy. Since 1977, the ESL has been used at MSFC to study the characteristics of new metals, ceramics, and glass compounds. Materials created as a result of these tests include new optical materials, special metallic glasses, and spacecraft components.

  19. Automatic evaluation of nickel alloy secondary phases from SEM images.

    Science.gov (United States)

    de Albuquerque, Victor Hugo C; Silva, Cleiton Carvalho; Menezes, Thiago Ivo de S; Farias, Jesualdo Pereira; Tavares, João Manuel R S

    2011-01-01

    Quantitative metallography is a technique to determine and correlate the microstructures of materials with their properties and behavior. Generic commercial image processing and analysis software packages have been used to quantify material phases from metallographic images. However, these all-purpose solutions also have some drawbacks, particularly when applied to segmentation of material phases. To overcome such limitations, this work presents a new solution to automatically segment and quantify material phases from SEM metallographic images. The solution is based on a neuronal network and in this work was used to identify the secondary phase precipitated in the gamma matrix of a Nickel base alloy. The results obtained by the new solution were validated by visual inspection and compared with the ones obtained by a commonly used commercial software. The conclusion is that the new solution is precise, reliable and more accurate and faster than the commercial software.

  20. Evaluation and comparison of shear bond strength of porcelain to a beryllium-free alloy of nickel-chromium, nickel and beryllium free alloy of cobalt-chromium, and titanium: An in vitro study

    Directory of Open Access Journals (Sweden)

    Ananya Singh

    2017-01-01

    Conclusion: It could be concluded that newer nickel and beryllium free Co-Cr alloys and titanium alloys with improved strength to weight ratio could prove to be good alternatives to the conventional nickel-based alloys when biocompatibility was a concern.

  1. Mechanical properties of metal-ceramic systems from nickel-chromium and cobalt-chromium alloys

    Directory of Open Access Journals (Sweden)

    Mirković Nemanja

    2007-01-01

    Full Text Available Background/Aim. Metal-ceramic bond strength and alloys' elastic modulus clearly determine the potential of alloy application, because the ceramic integrity during mastication depends on these two characteristics. The aim of this study was to evaluate metal-ceramic bond strength and elastic modulus of cobalt-chromium alloys in making porcelainfused- to-metal restorations, regarding the application of the most frequent nickel-chromium alloy. Methods. The research was performed as an experimental study. Six metalceramic samples were made from nickel-chromium alloy (Wiron 99 and cobalt-chromium alloy (Wirobond C, according to the manufactures manuals and instructions from ISO 9693: 1996. Three-point bending test was performed up to the ceramic fracture. The fracture load was measured on an universal testing machine (Zwick, type 1464, with cross-head speed of 0,05mm/min. Results. The results of this study confirmed the significant differences between the metal-ceramic bond strength (p < 0.01 and elastic modulus (p < 0.001 of nickel-chromium and cobalt-chromium alloys, where cobalt-chromium alloys showed higher values for both tested parameters. Conclusion. Cobalt-chromium metal-ceramic alloys can successfully replace nickel-chromium alloys, especially for fabrication of long-span metal-ceramic bridges due to the great flexural strength.

  2. Copper, Aluminum and Nickel: A New Monocrystalline Orthodontic Alloy

    Science.gov (United States)

    Wierenga, Mark

    Introduction: This study was designed to evaluate, via tensile and bend testing, the mechanical properties of a newly-developed monocrystalline orthodontic archwire comprised of a blend of copper, aluminum, and nickel (CuAlNi). Methods: The sample was comprised of three shape memory alloys; CuAlNi, copper nickel titanium (CuNiTi), and nickel titanium (NiTi); from various orthodontic manufacturers in both 0.018" round and 0.019" x 0.025" rectangular dimensions. Additional data was gathered for similarly sized stainless steel and beta-titanium archwires as a point of reference for drawing conclusions about the relative properties of the archwires. Measurements of loading and unloading forces were recorded in both tension and deflection testing. Repeated-measure ANOVA (alpha= 0.05) was used to compare loading and unloading forces across wires and one-way ANOVA (alpha= 0.05) was used to compare elastic moduli and hysteresis. To identify significant differences, Tukey post-hoc comparisons were performed. Results: The modulus of elasticity, deflection forces, and hysteresis profiles of CuAlNi were significantly different than the other superelastic wires tested. In all tests, CuAlNi had a statistically significant lower modulus of elasticity compared to the CuNiTi and NiTi wires (P <0.0001). The CuAlNi wire exhibited significantly lower loading and unloading forces than any other wire tested. In round wire tensile tests, loading force at all deflections was significantly lower for CuAlNi than CuNiTi or NiTi (P <0.0001). In tensile testing, the CuAlNi alloy was able to recover from a 7 mm extension (10% elongation) without permanent deformation and with little to no loss in force output. In large-deflection bend tests at 4, 5, and 6 mm deflection, CuAlNi showed the significantly lowest loading forces across the three wire materials (P <0.0001). The NiTi wires showed up to 12 times the amount of energy loss due to hysteresis compared to CuAlNi. CuAlNi showed a hysteresis

  3. Effect of silver addition on the properties of nickel-titanium alloys for dental application.

    Science.gov (United States)

    Oh, Keun-Taek; Joo, Uk-Hyon; Park, Gee-Ho; Hwang, Chung-Ju; Kim, Kyoung-Nam

    2006-02-01

    Equiatomic and near-equiatomic nickel-titanium alloys exhibit a shape-memory effect and superelasticity. However, the properties of such alloys are extremely sensitive to the precise nickel-titanium ratio and the addition of alloying elements. High corrosion resistance is necessary for biomedical applications, especially orthodontic. The purpose of this study was to investigate the effect of silver addition to nickel-titanium alloys for dental and medical application. Arc melting, homogenization, hot rolling, and solution heat treatment were performed to prepare the nickel-titanium-silver (NiTi-Ag) specimens. The properties of the ternary NiTi-Ag alloys such as phase-transformation temperature, microstructure, microhardness, corrosion resistance, and cytotoxicity were investigated. The NiTi-Ag alloys showed low silver recovery rate for the cast alloy, due to silver's low evaporation temperature, and low silver solubility in nickel-titanium. Silver addition to nickel-titanium increased the transition temperature range to 100 degrees C and stabilized the martensitic phase (monoclinic structure) at room temperature, because the martensitic transformation starting temperature (Ms) was above room temperature. Martensitic and austenitic phases existed in X-ray diffraction patterns of solution-annealed NiTi-Ag alloys. The silver addition was considered to improve the corrosion resistance and form a stable passive film. Significantly, the mechanical properties of the silver-added alloys were dependent upon the amount of alloying addition. There was no toxicity in the NiTi-Ag alloys, as the response index showed none or mild levels.

  4. Part of the hydrogen in the intergranular crack by stress corrosion in primary circuit for the 600 and 690 nickel base alloys; Role de l'hydrogene dans le mecanisme de fissuration intergranulaire par corrosion sous contrainte en milieu primaire des alliages base nickel 600 et 690

    Energy Technology Data Exchange (ETDEWEB)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J. [CEA Saclay, Dept. de Physico-Chimie (DPC/SCCME/LECA), 91 - Gif sur Yvette (France); Odemer, G.; Coudurier, A.; Chene, J. [Evry Univ., UMR 8587 CNRS / CEA, LAMBE, 91 (France)

    2007-07-01

    The aim of this study is, in a first part, to characterize the hydrogen embrittlement sensitivity of the 600 and 690 based alloys in order to better understand the hydrogen role in the stress corrosion mechanism which appears in theses alloys in the primary circuit of the PWR type reactors. The authors studies how the hydrogen embrittlement is resulting from an interaction between the hydrogen and the plastic deformation. (A.L.B.)

  5. Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms; Corrosion generalisee des alliages a base nickel en milieu aqueux a haute temperature: apport a la comprehension des mecanismes

    Energy Technology Data Exchange (ETDEWEB)

    Marchetti-Sillans, L

    2007-11-15

    In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale ({approx} 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr{sub 2}O{sub 3} nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr{sub 2}O{sub 3} nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary

  6. Multiscale Characterization of Nickel Titanium Shape Memory Alloys

    Science.gov (United States)

    Gall, Keith

    Shape memory alloys were characterized by a variety of methods to investigate the relationship between microstructural phase transformation, macroscale deformation due to mechanical loading, material geometry, and initial material state. The major portion of the work is application of digital image correlation at several length scales to SMAs under mechanical loading. In addition, the connection between electrical resistance, stress, and strain was studied in NiTi wires. Finally, a new processing method was investigated to develop porous NiTi samples, which can be examined under DIC in future work. The phase transformation temperatures of a Nickel-Titanium based shape memory alloy (SMA) were initially evaluated under stress-free conditions by the differential scanning calorimetric (DSC) technique. Results show that the phase transformation temperature is significantly higher for transition from de-twinned martensite to austenite than from twinned martensite or R phase to austenite. To further examine transformation temperatures as a function of initial state a tensile test apparatus with in-situ electrical resistance (ER) measurements was used to evaluate the transformation properties of SMAs at a variety of stress levels and initial compositions. The results show that stress has a significant influence on the transformation of detwinned martensite, but a small influence on R phase and twinned martensite transformations. Electrical resistance changes linearly with strain during the transformations from both kinds of martensite to austenite. The linearity between ER and strain during the transformation from de-twinned martensite to austenite is not affected by the stress, facilitating application to control algorithms. A revised phase diagram is drawn to express these results. To better understand the nature of the local and global strain fields that accompany phase transformation in shape memory alloys (SMAs), here we use high resolution imaging together with image

  7. Impact Properties of Copper-Alloyed and Nickel-Copper Alloyed ADI

    Science.gov (United States)

    Batra, Uma; Ray, Subrata; Prabhakar, S. R.

    2007-08-01

    The influence of austenitization and austempering parameters on the impact properties of copper-alloyed and nickel-copper-alloyed austempered ductile irons (ADIs) has been studied. The austenitization temperature of 850 and 900 °C have been used in the present study for which austempering time periods of 120 and 60 min were optimized in an earlier work. The austempering process was carried out for 60 min for three austempering temperatures of 270, 330, and 380 °C to study the effect of austempering temperature. The influence of the austempering time on impact properties has been studied for austempering temperature of 330 °C for time periods of 30-150 min. The variation in impact strength with the austenitization and austempering parameters has been correlated to the morphology, size and amount of austenite and bainitic ferrite in the austempered structure. The fracture surface of ADI failed under impact has been studied using SEM.

  8. Approximate evaluation of the density of single-crystal heat-resistant nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Petrushin, N.V.; Ignatova, I.A.; D`yachkova, L.A.

    1992-03-01

    On the basis of the generalization and analysis of the author`s and of published experimental data an analytical dependence is obtained of the density of single-crystal heat-resistant nickel alloys on their chemical composition which was characterized by the mean atomic mass of the alloy. 9 refs., 2 tabs.

  9. 40 CFR 421.230 - Applicability: Description of the primary nickel and cobalt subcategory.

    Science.gov (United States)

    2010-07-01

    ... primary nickel and cobalt subcategory. 421.230 Section 421.230 Protection of Environment ENVIRONMENTAL... CATEGORY Primary Nickel and Cobalt Subcategory § 421.230 Applicability: Description of the primary nickel and cobalt subcategory. The provisions of this subpart are applicable to discharges resulting from the...

  10. Systems and Methods for the Electrodeposition of a Nickel-cobalt Alloy

    Science.gov (United States)

    Ogozalek, Nance Jo (Inventor); Wistrand, Richard E. (Inventor)

    2013-01-01

    Systems and methods for electrodepositing a nickel-cobalt alloy using a rotating cylinder electrode assembly with a plating surface and an electrical contact. The assembly is placed within a plating bath and rotated while running a plating cycle. Nickel-cobalt alloy deposition is selectively controlled by controlling current density distribution and/or cobalt content in the plating bath while running the plating cycle to deposit an alloy of a desired yield strength onto the plating surface in a single plating cycle. In various embodiments, the rotating cylinder may be used as an insitu monitoring method to assist in obtaining the properties desired.

  11. Electrochemical studies of copper, nickel and a Cu55/Ni45 alloy in aqueous sodium acetate

    Directory of Open Access Journals (Sweden)

    Gonçalves Reinaldo Simões

    2001-01-01

    Full Text Available This paper discusses the electrochemical behavior of copper, nickel and a copper/nickel alloy in aerated aqueous 0.10 and 1.0 mol L-1 sodium acetate. The data obtained from different electrochemical techniques were analyzed to determine the influence of Ni and Cu on the electrochemical processes of the alloy electrode. The shapes of the potentiodynamic I(E curves of the alloy were found to be quite similar to those of the Ni voltamograms. Although the anodic current densities of Ni and the alloy increased with greater concentrations of acetate, the opposite effect occurred in Cu. The impedance measurements taken at the open circuit potential revealed that the polarization resistance (R P of the electrodes decreased in the following order: Ni > Alloy > Cu. With increasing concentrations of acetate, the R P of the alloy and the Cu increased while that of the Ni electrode decreased.

  12. Influences of Nickel and Vanadium Impurities on Microstructure of Aluminum Alloys

    Science.gov (United States)

    Zhu, Suming; Yao, Ji-Yong; Sweet, Lisa; Easton, Mark; Taylor, John; Robinson, Paul; Parson, Nick

    2013-05-01

    In recent years, the deterioration in the available coke quality for anode production has led to increased levels of metal impurities such as nickel and vanadium in primary aluminum. There is growing concern from the industry with regard to the impact of increased Ni and V levels on the downstream properties of Al alloy products. This article presents a detailed investigation of the influences of Ni and V impurities on microstructure of three common Al alloys, i.e., AA6063, AA3102, and A356, in both as-cast and heat-treated conditions. The characterization techniques employed include scanning electron microscopy, electron backscattered diffraction, energy-dispersive x-ray spectroscopy, wavelength-dispersive spectroscopy, and transmission electron microscopy. It is shown that the phase constituents of AA6063 are not altered by Ni additions up to 0.05% or V additions up to 0.04%. Whereas there is no change in phase constituents with increasing Ni up to 0.015% for AA3102, the addition of 0.05% Ni seems to have significant influence on the microstructure. For A356, Ni additions up to 0.02% do not seem to have significant influence on the microstructure, but a new phase with significantly high Ni content is formed when the Ni impurity level is increased to 0.05%. The deep insight obtained in this work should be helpful to understand the influences of Ni and V impurities on properties of Al alloys.

  13. The electrochemical deposition of tin-nickel alloys and the corrosion properties of the coating

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Møller, Per

    2005-01-01

    The electrodeposition of tin/nickel (65/35 wt%) is a unique coating process because of the deposition of an intermetallic phase of nickel and tin, which cannot be formed by any pyrometallurgical process. From thermodynamic calculations it can be shown that intermetallic phases can be formed through...... electrodeposition. The alloy has unique corrosion properties and exhibits surface passivation like stainless steel. The coating is decorative and non-allergic to the skin, can replace decorative nickel and nickel-chromium coatings in many cases and decreases the risk for allergic contact dermatitis. A number...... of electrochemical tests, including polarization curves, chronoamperometric studies and tribocorrosion tests have been performed to show the consequence of replacing nickel coatings with tin/nickel coatings....

  14. MACHINING OF NICKEL BASED ALLOYS USING DIFFERENT CEMENTED CARBIDE TOOLS

    Directory of Open Access Journals (Sweden)

    BASIM A. KHIDHIR

    2010-09-01

    Full Text Available This paper presents the results of experimental work in dry turning of nickel based alloys (Haynes – 276 using Deferent tool geometer of cemented carbide tools. The turning tests were conducted at three different cutting speeds (112, 152, 201and 269 m/min while feed rate and depth of cut were kept constant at 0.2 mm/rev and 1.5 mm, respectively. The tool holders used were SCLCR with insert CCMT-12 and CCLNR – M12-4 with insert CNGN-12. The influence of cutting speed, tool inserts type and workpiece material was investigated on the machined surface roughness. The worn parts of the cutting tools were also examined under scanning electron microscope (SEM. The results showed that cutting speed significantly affected the machined surface finish values in related with the tool insert geometry. Insert type CCMT-12 showed better surface finish for cutting speed to 201 m/min, while insert type CNGN-12 surface roughness increased dramatically with increasing of speed to a limit completely damage of insert geometer beyond 152 m/min.

  15. Coarsening in high volume fraction nickel-base alloys

    Science.gov (United States)

    Mackay, R. A.; Nathal, M. V.

    1990-01-01

    The coarsening behavior of the gamma-prime precipitate has been examined in high volume fraction nickel-base alloys aged at elevated temperatures for times of up to 5000 h. Although the cube rate law was observed during coarsening, none of the presently available coarsening theories showed complete agreement with the experimental particle size distributions (PSDs). These discrepancies were thought to be due to elastic coherency strains which were not considered by the available models. Increasing the Mo content significantly influenced the PSDs and decreased the coarsening rate of the gamma-prime cubes, as a result of increasing the magnitude of the lattice mismatch. After extended aging times, the gamma-prime cubes underwent massive coalescence into plates at a rate which was much faster than the cuboidal coarsening rate. Once the gamma-prime plates were formed, further coarsening was not observed, and this stabilization of the microstructure was attributed to the development of dislocation networks at the gamma-gamma-prime interfaces.

  16. Development, processing and fabrication of a nickel based nickel-chromium-iron alloy

    Science.gov (United States)

    Akinlade, Dotun Adebayo

    An optimal powder metallurgy (P/M) approach to produce a nickel base Superalloy similar in composition to INCONEL(TM) 600 was carried out utilising a simple uniaxial pressing process. The efficiencies of a lubricant addition, binder, sintering times and temperatures were measured in terms of green and sintered densities as well as microstructural changes that occurred during processing. It was observed that with increasing % polyvinyl alcohol (PVA), an overall decrease in density of compact was obtained and that using 0.75wt % of lubricant (microwax) green densities in excess of 70% can be obtained. The samples were subsequently sintered in air at 1270°C for times ranging from 0.5h to 5h and also in vacuum (6 millitorr) with temperatures ranging from 1260 through to 1400°C. The air sintering was carried out to optimize sintering time, whereas the vacuum sintering was employed to optimize sintering temperature. On sintering for 5h in air, chromium enrichment occurred at the grain boundaries with subsequent depletion of nickel and iron; this was not noted for 2h sintering or for sintering under vacuum. The optimum sintering conditions were determined to be at 1300°C sintering for 2h in vacuum. The samples processed under the optimum conditions were successfully cold rolled to 40% of the original thickness without cracking. An investigation was also undertaken to determine the effect of Al concentration (1-12w/o) on the microstructure of the powder metallurgically (P/M) processed Ni-Cr-Fe ternary alloy, with a view to determine the concentration of aluminium that would yield a homogenously distributed and optimum volume fraction of the intermetallic-gamma'(Ni3Al) phase without the formation of topologically closed packed phases in the ternary alloy. The phases that were likely to form with the variation in concentration of Al were first simulated by JMatPro(TM) thermodynamic software package, and then Ni-Cr-Fe alloys with varying concentration of aluminum were

  17. Development and Processing of Nickel Aluminide-Carbide Alloys

    Science.gov (United States)

    Newport, Timothy Scott

    1996-01-01

    With the upper temperature limit of the Ni-based superalloys attained, a new class of materials is required. Intermetallics appear as likely candidates because of their attractive physical properties. With a relatively low density, high thermal conductivity, excellent oxidation resistance, high melting point, and simple crystal structure, nickel aluminide (NiAl) appears to be a potential candidate. However, NiAl is limited in structural applications due to its low room temperature fracture toughness and poor elevated temperature strength. One approach to improving these properties has been through the application of eutectic composites. Researchers have shown that containerless directional solidification of NiAl-based eutectic alloys can provide improvement in both the creep strength and fracture toughness. Although these systems have shown improvements in the mechanical properties, the presence of refractory metals increases the density significantly in some alloys. Lower density systems, such as the carbides, nitrides, and borides, may provide NiAl-based eutectic structure. With little or no information available on these systems, experimental investigation is required. The objective of this research was to locate and develop NiAl-carbide eutectic alloys. Exploratory arc-melts were performed in NiAl-refractory metal-C systems. Refractory metal systems investigated included Co, Cr, Fe, Hf, Mo, Nb, Ta, Ti, W, and Zr. Systems containing carbides with excellent stability (i.e.,HfC, NbC, TaC, TiC, and ZrC) produced large blocky cubic carbides in an NiAl matrix. The carbides appeared to have formed in the liquid state and were randomly distributed throughout the polycrystalline NiAl. The Co, Cr, Fe, Mo, and W systems contained NiAl dendrites with a two-phase interdendritic microconstituent present. Of these systems, the NiAl-Mo-C system had the most promising microstructure for in-situ composites. Three processing techniques were used to evaluate the NiAl-Mo-C system

  18. Microstructure and corrosion behavior of electrodeposited nano-crystalline nickel coating on AZ91 Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zarebidaki, Arman, E-mail: arman.zare@iauyazd.ac.ir; Mahmoudikohani, Hassan, E-mail: hassanmahmoudi.k@gmail.com; Aboutalebi, Mohammad-Reza

    2014-12-05

    Highlights: • Activation, zincating, and Cu electrodeposition were used as pretreatment processes for electrodeposition of nickel coatings. • Nano-crystalline nickel coatings were successfully electrodeposited onto the AZ91 Mg alloys. • Effect of nickel electrodeposited coating on the corrosion resistance of AZ91 Mg alloy has been studied. - Abstract: In order to enhance the corrosion resistance, nickel coating was electrodeposited onto AZ91 Mg alloy. Activation, zincating, and Cu electrodeposition used as pretreatment processes for better adhesion and corrosion performance of the nickel over layer. The corrosion properties of the AZ91 Mg alloy, nickel electroplated AZ91 Mg alloy, and pure nickel was assessed via polarization and electrochemical impedance spectroscopy (EIS) methods in 3.5 wt% NaCl solution. Moreover, the structure of the coating was investigated by means of X-ray diffraction, whereas specimen’s morphology and elemental composition were analyzed using scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). Measurements revealed that the coating has a nano-crystalline structure with the grain size of 95 nm. Corrosion results showed superior corrosion resistance for the coated AZ91 Mg alloy as the corrosion current density decreased from 2.5 × 10{sup −4} A cm{sup −2}, for the uncoated sample, to 1.5 × 10{sup −5} A cm{sup −2}, for coated specimen and the corrosion potential increased from −1.55 V to −0.98 V (vs. Ag/AgCl) at the same condition.

  19. Industrial Experience on the Caustic Cracking of Stainless Steels and Nickel Alloys - A Review

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B

    2005-10-09

    Caustic environments are present in several industries, from nuclear power generation to the fabrication of alkalis and alumina. The most common material of construction is carbon steel but its application is limited to a maximum temperature of approximately 80 C. The use of Nickel (Ni) alloys is recommended at higher temperatures. Commercially pure Ni is the most resistant material for caustic applications both from the general corrosion and the stress corrosion cracking (SCC) perspectives. Nickel rich alloys also offer a good performance. The most important alloying elements are Ni and chromium (Cr). Molybdenum (Mo) is not a beneficial alloying element and it dissolves preferentially from the alloy in presence of caustic environments. Austenitic stainless steels such as type 304 and 316 seem less resistant to caustic conditions than even plain carbon steel. Experimental evidence shows that the most likely mechanism for SCC is anodic dissolution.

  20. Industrial Experience on the Caustic Cracking of Stainless Steels and Nickel Alloys - A Review

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B

    2005-10-09

    Caustic environments are present in several industries, from nuclear power generation to the fabrication of alkalis and alumina. The most common material of construction is carbon steel but its application is limited to a maximum temperature of approximately 80 C. The use of Nickel (Ni) alloys is recommended at higher temperatures. Commercially pure Ni is the most resistant material for caustic applications both from the general corrosion and the stress corrosion cracking (SCC) perspectives. Nickel rich alloys also offer a good performance. The most important alloying elements are Ni and chromium (Cr). Molybdenum (Mo) is not a beneficial alloying element and it dissolves preferentially from the alloy in presence of caustic environments. Austenitic stainless steels such as type 304 and 316 seem less resistant to caustic conditions than even plain carbon steel. Experimental evidence shows that the most likely mechanism for SCC is anodic dissolution.

  1. Selective Ablation of thin Nickel-chromium-alloy Films Using Ultrashort Pulsed Laser

    Science.gov (United States)

    Pabst, Linda; Ebert, Robby; Exner, Horst

    The selective ablation of 100nm thin Nickel-Chromium-alloy films on glass substrate was investigated using femtosecond laser pulses (λ=1030nm, τp=170 fs, Ep,max=7μJ). The influence of the processing parameters such as fluence, pulse number and pulse repetition rate on the ablation process was examined. Single and multiple pulses ablation thresholds of the Nickel-Chromium-alloy film were determined and the incubation coefficient calculated. Optical and electron microscopy were employed to characterize the patterned area. As a result, different irradiation morphologies were observed, dependent from the processing parameters. A processing window for film side ablation of the Nickel-Chromium-alloy film without damaging the underlying glass substrate was found, however, the edge of the ablation craters were covered with laser induced periodic surface structures (LIPSS).

  2. On the Less Known Effects of Environment and Specimen Geometry on Creep Fracture of Nickel Alloys

    OpenAIRE

    Pandey, M. C.; P. Rama Rao

    1990-01-01

    Attention has been drawn to the fact that during exposure of nickel to air at elevated temperatures, oxygen diffuses through the grain boundary and reacts with carbon forming gas bubbles of carbon monoxide and/or carbon dioxide. Voids are produced due to the high pressure generated by the gas bubbles which cause creep embrittlement. Alloying nickel with 3.8 weight per cent aluminium, which is a stronger oxide forming element as compared to carbon, could not prevent diffusion of oxygen ...

  3. Sound Velocities of Iron-Nickel and Iron-Nickel-Silicon Alloys at High Pressure

    Science.gov (United States)

    Miller, R. A.; Jackson, J. M.; Sturhahn, W.; Zhao, J.; Murphy, C. A.

    2014-12-01

    Seismological and cosmochemical studies suggest Earth's core is primarily composed of iron with ~5 to 10 wt% nickel and some light elements [e.g. 1]. To date, the concentration of nickel and the amount and identity of light elements remain poorly constrained due in part to the difficulty of conducting experimental measurements at core conditions. The vibrational properties of a variety iron alloys paired with seismic observations can help better constrain the composition of the core. We directly measured the partial phonon density of states of bcc- and hcp-structured Fe0.9Ni0.1 and Fe0.85Ni0.1Si0.05 at high pressures. The samples were compressed using a panoramic diamond anvil cell. A subset of the experiments were conducted using neon as a pressure transmitting medium. Measurements of high statistical quality were performed with nuclear resonant inelastic x-ray scattering (NRIXS) at sector 3-ID-B of the Advanced Photon Source [2, 3, 4]. The unit cell volume of each sample was determined at each compression point with in-situ x-ray diffraction at sector 3-ID-B before and after each NRIXS measurement. The Debye, compressional, and shear sound velocities were determined from the low energy region of the partial phonon density of states paired with the volume measurements. We will present partial phonon density of states and sound velocities for Fe0.9Ni0.1 and Fe0.85Ni0.1Si0.05 at high-pressure and compare with those of pure iron. References: [1] McDonough, W.F. (2004): Compositional Model for the Earth's Core. Elsevier Ltd., Oxford. [2] Murphy, C.A., J.M. Jackson, W. Sturhahn, and B. Chen (2011): Melting and thermal pressure of hcp-Fe from the phonon density of states, Phys. Earth Planet. Int., doi:10.1016/j.pepi.2011.07.001. [3] Murphy, C.A., J.M. Jackson, W. Sturhahn, and B. Chen (2011): Grüneisen parameter of hcp-Fe to 171 GPa, Geophys. Res. Lett., doi:10.1029/2011GL049531. [4] Murphy, C.A., J.M. Jackson, and W. Sturhahn (2013): Experimental constraints on the

  4. An Investigation of the Mechanical Properties of a Weldment of 7% Nickel Alloy Steels

    Directory of Open Access Journals (Sweden)

    Jeong Yeol Park

    2016-11-01

    Full Text Available During the last decade, the demand for natural gas has steadily increased for the prevention of environmental pollution. For this reason, many liquefied natural gas (LNG carriers have been manufactured. Since one of the most important issues in the design of LNG carriers is to guarantee structural safety, the use of low-temperature materials is increasing. Among commonly employed low-temperature materials, nickel steel has many benefits such as good strength and outstanding corrosion resistance. Accordingly, nickel steels are one of the most commonly used low-temperature steels for LNG storage tanks. However, the study of fracture toughness with various welding consumables of 7% nickel alloy steel is insufficient for ensuring the structural safety of LNG storage tanks. Therefore, the aim of this study was to evaluate fracture toughness of several different weldments for 7% nickel alloy steels. The weldment of 7% nickel alloy steel was fabricated by tungsten inert gas (TIG, flux cored arc welding (FCAW, and gas metal arc welding (GMAW. In order to assess the material performance of the weldments at low temperature, fracture toughness such as crack tip opening displacement (CTOD and the absorbed impact energy of weldments were compared with those of 9% nickel steel weldments.

  5. Regenerability of hydrotalcite-derived nickel-iron alloy nanoparticles for syngas production from biomass tar.

    Science.gov (United States)

    Li, Dalin; Koike, Mitsuru; Wang, Lei; Nakagawa, Yoshinao; Xu, Ya; Tomishige, Keiichi

    2014-02-01

    Nickel-iron/magnesium/aluminum bimetallic catalysts were prepared by the calcination and reduction of nickel-magnesium-iron-aluminum hydrotalcite-like compounds. Characterization suggests that, at iron/nickel≤0.5, both nickel and iron species are homogeneously distributed in the hydrotalcite precursor and incorporated into the Mg(Ni, Fe, Al)O periclase after calcination, giving rise to uniform nickel-iron alloy nanoparticles after reduction. Ni-Fe/Mg/Al (Fe/Ni=0.25) exhibits the best catalytic performance for the steam reforming of tar derived from the pyrolysis of biomass. It is suggested that the uniform nickel-iron alloy nanoparticles and the synergy between nickel and iron are responsible for the high catalytic performance. Moreover, the Ni-Fe/Mg/Al catalyst exhibits much better regenerability toward oxidation-reduction treatment for the removal of deposited coke than that of conventional Ni-Fe/α-Al2 O3 . This property can be attributed to the better regeneration of Ni-Fe alloy nanoparticles through the formation and reduction of Mg(Ni, Fe, Al)O.

  6. Electrochemical isolation of intermetallic and carbide phases from nickel-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shul' ga, A.V.; Nikishanov, V.V.; Ofitserov, A.V.

    1988-01-01

    Parameters of carbide phases were examined to find the optimum conditions for isolating intermetallic and carbide phases from complex nickel-base alloys. Conditions for an electrochemical isolation of the phases are chosen on the basis of polarization curves for the matrix and phases to be isolated. Electrochemical studies were performed with a potentiostat and data from x-ray analyses of the phases are tabulated. Two electrolytes were developed, the first for isolating carbide phases from nickel matrix and from nickel-base superalloys and the second electrolyte isolates intermetallic phases.

  7. Welding of titanium and nickel alloy by combination of explosive welding and spark plasma sintering technologies

    Energy Technology Data Exchange (ETDEWEB)

    Malyutina, Yu. N., E-mail: iuliiamaliutina@gmail.com; Bataev, A. A., E-mail: bataev@adm.nstu.ru; Shevtsova, L. I., E-mail: edeliya2010@mail.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation); Mali, V. I., E-mail: vmali@mail.ru; Anisimov, A. G., E-mail: anis@hydro.nsc.ru [Lavrentyev Institute of Hydrodynamics SB RAS, Novosibirsk, 630090 (Russian Federation)

    2015-10-27

    A possibility of titanium and nickel-based alloys composite materials formation using combination of explosive welding and spark plasma sintering technologies was demonstrated in the current research. An employment of interlayer consisting of copper and tantalum thin plates makes possible to eliminate a contact between metallurgical incompatible titanium and nickel that are susceptible to intermetallic compounds formation during their interaction. By the following spark plasma sintering process the bonding has been received between titanium and titanium alloy VT20 through the thin powder layer of pure titanium that is distinguished by low defectiveness and fine dispersive structure.

  8. Welding of titanium and nickel alloy by combination of explosive welding and spark plasma sintering technologies

    Science.gov (United States)

    Malyutina, Yu. N.; Bataev, A. A.; Mali, V. I.; Anisimov, A. G.; Shevtsova, L. I.

    2015-10-01

    A possibility of titanium and nickel-based alloys composite materials formation using combination of explosive welding and spark plasma sintering technologies was demonstrated in the current research. An employment of interlayer consisting of copper and tantalum thin plates makes possible to eliminate a contact between metallurgical incompatible titanium and nickel that are susceptible to intermetallic compounds formation during their interaction. By the following spark plasma sintering process the bonding has been received between titanium and titanium alloy VT20 through the thin powder layer of pure titanium that is distinguished by low defectiveness and fine dispersive structure.

  9. Characterization of zinc–nickel alloy electrodeposits obtained from sulphamate bath containing substituted aldehydes

    Indian Academy of Sciences (India)

    Visalakshi Ravindran; V S Muralidharan

    2006-06-01

    Zinc alloy offers superior sacrificial protection to steel as the alloy dissolves more slowly than pure zinc. The degree of protection and the rate of dissolution depend on the alloying metal and its composition. Zinc-nickel alloy may also serve as at less toxic substitute for cadmium. In this paper the physico-chemical characterization of zinc-nickel electrodeposits obtained from sulphamate bath containing substituted aldehydes was carried out using hardness testing, X-ray diffraction, and corrosion resistance measurements. The corrosion behaviour of these samples in a 3.5% NaCl solution was examined. The decrease in corr and high charge transfer resistance indicated the improved corrosion resistance of these deposits.

  10. A novel dual nickel coating on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Magnesium alloys covered with metal coating display excellent corrosion resistance,wear resistance,conductivity and electromagnetic shielding properties.The electroless plating Ni-P as boRom layer following the electroplating nickel as surface layer on AZ91D magnesium alloy was investigated.The coating surface morphology was observed with SEM and the structure was analyzed with XRD.Electrochemical tests and salt spray tests were carried out to study the corrosion resistance.The experimental results indicate that the dual coating is uniform,compact and pore-free.The adhesion strength between magnesium alloy substrate and electroless plating Ni-P bottom layer and electroplating nickel surface layer is perfect.The corrosion resistance of AZ91D magnesium alloy is greatly improved after being protected with the dual coating.

  11. Replacement of Co-base alloy for radiation exposure reduction in the primary system of PWR

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jeong Ho; Nyo, Kye Ho; Lee, Deok Hyun; Lim, Deok Jae; Ahn, Jin Keun [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of); Kim, Sun Jin [Hanyang Univ., Seoul (Korea, Republic of)

    1996-01-01

    Of numerous Co-free alloys developed to replace Co-base stellite used in valve hardfacing material, two iron-base alloys of Armacor M and Tristelle 5183 and one nickel-base alloy of Nucalloy 488 were selected as candidate Co-free alloys, and Stellite 6 was also selected as a standard hardfacing material. These four alloys were welded on 316SS substrate using TIG welding method. The first corrosion test loop of KAERI simulating the water chemistry and operation condition of the primary system of PWR was designed and fabricated. Corrosion behaviors of the above four kinds of alloys were evaluated using this test loop under the condition of 300 deg C, 1500 psi. Microstructures of weldment of these alloys were observed to identify both matrix and secondary phase in each weldment. Hardnesses of weld deposit layer including HAZ and substrate were measured using micro-Vickers hardness tester. The status on the technology of Co-base alloy replacement in valve components was reviewed with respect to the classification of valves to be replaced, the development of Co-free alloys, the application of Co-free alloys and its experiences in foreign NPPs, and the Co reduction program in domestic NPPs and industries. 18 tabs., 20 figs., 22 refs. (Author).

  12. DC Electric Arc Furnace Application for Production of Nickel-Boron Master Alloys

    Science.gov (United States)

    Alkan, Murat; Tasyürek, Kerem Can; Bugdayci, Mehmet; Turan, Ahmet; Yücel, Onuralp

    2017-09-01

    In this study, nickel-boron (Ni-B) alloys were produced via a carbothermic reduction starting from boric acid (H3BO3) with high-purity nickel oxide (NiO), charcoal, and wood chips in a direct current arc furnace. In electric arc furnace experiments, different starting mixtures were used, and their effects on the chemical compositions of the final Ni-B alloys were investigated. After the reduction and melting stages, Ni-B alloys were obtained by tapping from the bottom of the furnace. The samples from the designated areas were also taken and analyzed. The chemical composition of the final alloys and selected samples were measured with wet chemical analysis. The Ni-B alloys had a composition of up to 14.82 mass% B. The phase contents of the final alloys and selected samples were measured using x-ray diffraction (XRD). The XRD data helped predict possible reactions and reaction mechanisms. The material and energy balance calculations were made via the XRD Rietveld and chemical compositions. Nickel boride phases started to form 600 mm below the surface. The targeted NiB phase was detected at the tapping zone of the crucible (850-900 mm depth). The energy consumption was 1.84-4.29 kWh/kg, and the electrode consumption was 10-12 g/kg of raw material charged.

  13. Effect of electroless plating nickel treatment on electrode properties of Zr-based AB2 type alloy

    Institute of Scientific and Technical Information of China (English)

    文明芬; 翟玉春; 陈廉; 佟敏; 郑华; 马荣骏

    2001-01-01

    An electroless plating nickel treatment was processed to improve the active behaviors and discharge capacities of Zr-based AB2 alloys. The effects of the nickel coating on the surface appearance, the structure of the alloy powders and the electrode characteristics were investigated. It is found that the Ni-rich layer formed through electroless plating nickel treatment plays an important role on the initial activation property and the discharge capacity of Zr-based alloy. The optimal content of electroless plating nickel is about 15 %, and the discharge capacity of the electrode can be increased to 400mA· h·g 1 after 6 cycles. Although coated nickel is beneficial for quick activation and discharge capacity, excessive electroless plating nickel can result in a decreased discharge capacity.

  14. Peculiarities of structure-stressed state of phases in heat resisting nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Samojlov, A.I.; Ignatova, I.A.; Razumovskij, I.M.; Kozlova, V.S.; Dodonova, L.P.

    Temperature change of periods (asub(..gamma..) and asub(..gamma..') of crystal lattices of phases in the temperature range 293-1173 K in three differently alloyed heat-resisting nickel alloys is determined. The measurements are made in vacuum approximately 10/sup -4/ mm Hg. Discrepancy between crystal iattice periods ..gamma..- and ..gamma..'-phase in three industrial heat-resisting alloys of ZhS type at the temperatures 293, 973, 1173 K and interphase strains in them at room temperature are determined. The degree of intrinsic plastic strain of matrix of the above-mentioned alloys, caused by interphase strains, is determined. Correlation of the alloy properties with the level of intrinsic plastic is shown. Mechanisms of the effect of structurally-strained state of alloys on their properties are discussed.

  15. Sensitization to palladium and nickel in Europe and the relationship with oral disease and dental alloys

    NARCIS (Netherlands)

    Muris, J.; Goossens, A.; Gonçalo, M.; Bircher, A.J.; Giménez-Arnau, A.; Foti, C.; Rustemeyer, T.; Feilzer, A.J.; Kleverlaan, C.J.

    2015-01-01

    Background The role of palladium and nickel sensitization in oral disease and dermatitis is not fully understood. Objectives To investigate whether sensitization to these metals was associated with exposure to dental alloys and oral and skin complaints/symptoms in a European multicentre study.

  16. Cytotoxic, allergic and genotoxic activity of a nickel-titanium alloy

    NARCIS (Netherlands)

    Veldhuizen, AG; Sanders, MM; Schakenraad, JM; vanHorn, [No Value

    1997-01-01

    The nearly equiatomic nickel-titanium (NiTi) alloy is known for its shape memory properties. These properties can be put to excellent use in various biomedical applications, such as wires for orthodontic tooth alignment and osteosynthesis staples. The aim of this study was to evaluate the short-term

  17. Sensitization to palladium and nickel in Europe and the relationship with oral disease and dental alloys

    NARCIS (Netherlands)

    Muris, J.; Goossens, A.; Gonçalo, M.; Bircher, A.J.; Giménez-Arnau, A.; Foti, C.; Rustemeyer, T.; Feilzer, A.J.; Kleverlaan, C.J.

    2015-01-01

    Background The role of palladium and nickel sensitization in oral disease and dermatitis is not fully understood. Objectives To investigate whether sensitization to these metals was associated with exposure to dental alloys and oral and skin complaints/symptoms in a European multicentre study. Metho

  18. Effects of surface finishing conditions on the biocompatibility of a nickel-chromium dental casting alloy.

    LENUS (Irish Health Repository)

    McGinley, Emma Louise

    2011-07-01

    To assess the effects of surface finishing condition (polished or alumina particle air abraded) on the biocompatibility of direct and indirect exposure to a nickel-chromium (Ni-Cr) d.Sign®10 dental casting alloy on oral keratinocytes. Biocompatibility was performed by assessing cellular viability and morphology, metabolic activity, cellular toxicity and presence of inflammatory cytokine markers.

  19. Separating the strengthening phase in nickel-cobalt alloys doped with tantalum

    Science.gov (United States)

    Shaipov, R. Kh.; Kerimov, E. Yu.; Slyusarenko, E. M.

    2017-02-01

    The hardness values of monophasic (fcc solid solution) and biphasic (fcc solid solution and separated phase) nickel-cobalt alloys doped with tantalum are determined using the Vickers method. Based on the resulting data, a composition-structure-hardness diagram is devised for the Co-Ni-Ta system.

  20. Electroplating zinc transition layer for electroless nickel plating on AM60 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao-min; ZHOU Wan-qiu; HAN En-Hou

    2006-01-01

    Electroplating zinc coating as transition layer of electroless nickel plating on AM60 magnesium alloys was investigated. The zinc film can be deposited in a pyrophosphate bath at 50-60 ℃ under current density of 0.5-1.5 A/dm2. A new fore treatment technology was applied by acid cleaning with a solution containing molybdate and phosphorous acid, by alkaline cleaning in a bath containing molybdate and sodium hydroxide. The subsequent electroless plating was carried out in nickel sulfate bath. The SEM observation shows that the deposition is uniform and compact. The polarization curve measurements show that the corrosion potential of the zinc plating in 3.5% NaCl is about -1.3 V(vs SCE) which is noble than that of magnesium substrate. The zinc electroplating can be applied as the pretreatment process for electroless nickel plating on magnesium alloys.

  1. Body-centered cubic iron-nickel alloy in Earth's core.

    Science.gov (United States)

    Dubrovinsky, L; Dubrovinskaia, N; Narygina, O; Kantor, I; Kuznetzov, A; Prakapenka, V B; Vitos, L; Johansson, B; Mikhaylushkin, A S; Simak, S I; Abrikosov, I A

    2007-06-29

    Cosmochemical, geochemical, and geophysical studies provide evidence that Earth's core contains iron with substantial (5 to 15%) amounts of nickel. The iron-nickel alloy Fe(0.9)Ni(0.1) has been studied in situ by means of angle-dispersive x-ray diffraction in internally heated diamond anvil cells (DACs), and its resistance has been measured as a function of pressure and temperature. At pressures above 225 gigapascals and temperatures over 3400 kelvin, Fe(0.9)Ni(0.1) adopts a body-centered cubic structure. Our experimental and theoretical results not only support the interpretation of shockwave data on pure iron as showing a solid-solid phase transition above about 200 gigapascals, but also suggest that iron alloys with geochemically reasonable compositions (that is, with substantial nickel, sulfur, or silicon content) adopt the bcc structure in Earth's inner core.

  2. The elemental move characteristic of nickel-based alloy in molten salt corrosion by using nuclear microprobe

    Science.gov (United States)

    Lei, Qiantao; Liu, Ke; Gao, Jie; Li, Xiaolin; Shen, Hao; Li, Yan

    2017-08-01

    Nickel-based alloys as candidate materials for Thorium Molten Salt Reactor (TMSR), need to be used under high temperature in molten salt environment. In order to ensure the safety of the reactor running, it is necessary to study the elemental move characteristic of nickel-based alloys in the high temperature molten salts. In this work, the scanning nuclear microprobe at Fudan University was applied to study the elemental move. The Nickel-based alloy samples were corroded by molten salt at different temperatures. The element concentrations in the Nickel-based alloys samples were determined by the scanning nuclear microprobe. Micro-PIXE results showed that the element concentrations changed from the interior to the exterior of the alloy samples after the corrosion.

  3. Pseudoelasticity and thermoelasticity of nickel-titanium alloys: a clinically oriented review. Part II: Deactivation forces.

    Science.gov (United States)

    Santoro, M; Nicolay, O F; Cangialosi, T J

    2001-06-01

    The purpose of this review was to organize a systematic reference to help orthodontists evaluate commonly used orthodontic nickel-titanium alloys. Part I of the article reviewed the data available in the literature regarding the temperature transitional ranges of the alloys. The thermomechanical behavior of these compounds is, in fact, strictly dependent upon the correlation between the temperature transitional range and the oral temperature range. Part II focuses on the mechanical characteristics of the alloys, such as the magnitude of the forces delivered and correlations with the temperature transitional range and oral temperature.

  4. Method of fabricating thin-walled articles of tungsten-nickel-iron alloy

    Science.gov (United States)

    Hovis, V.M. Jr.; Northcutt, W.G. Jr.

    The present invention relates to a method for fabricating thin-walled high-density structures of tungsten-nickel-iron alloys. A powdered blend of the selected alloy constituents is plasma sprayed onto a mandrel having the desired article configuration. The sprayed deposit is removed from the mandrel and subjected to liquid phase sintering to provide the alloyed structure. The formation of the thin-walled structure by plasma spraying significantly reduces shrinkage, and cracking while increasing physical properties of the structure over that obtainable by employing previously known powder metallurgical procedures.

  5. Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nikel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) seamless pipe and tube

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nikel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) seamless pipe and tube

  6. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    Energy Technology Data Exchange (ETDEWEB)

    Mao, Yan [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China); Feng, Kai, E-mail: fengkai@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China); Guo, Xingwu [National Engineering Research Center of Light Alloys Net Forming (LAF), School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Zhou, Zhifeng [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Kowloon, Hong Kong (China); Dong, Jie [National Engineering Research Center of Light Alloys Net Forming (LAF), School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wu, Yixiong [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China)

    2015-02-01

    Highlights: • The carbon film with nickel interlayer (Ni + C coating) is deposited on GW83. • In Ni + C composite coating the carbon coating has good adhesion with the nickel interlayer. • The wear track of Ni + C coating is narrower compared to the bare one. • The wear resistance of GW83 is greatly improved by the Ni + C coating. - Abstract: Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  7. The strengthening mechanism of a nickel-based alloy after laser shock processing at high temperatures

    Directory of Open Access Journals (Sweden)

    Yinghong Li, Liucheng Zhou, Weifeng He, Guangyu He, Xuede Wang, Xiangfan Nie, Bo Wang, Sihai Luo and Yuqin Li

    2013-01-01

    Full Text Available We investigated the strengthening mechanism of laser shock processing (LSP at high temperatures in the K417 nickel-based alloy. Using a laser-induced shock wave, residual compressive stresses and nanocrystals with a length of 30–200 nm and a thickness of 1 μm are produced on the surface of the nickel-based alloy K417. When the K417 alloy is subjected to heat treatment at 900 °C after LSP, most of the residual compressive stress relaxes while the microhardness retains good thermal stability; the nanocrystalline surface has not obviously grown after the 900 °C per 10 h heat treatment, which shows a comparatively good thermal stability. There are several reasons for the good thermal stability of the nanocrystalline surface, such as the low value of cold hardening of LSP, extreme high-density defects and the grain boundary pinning of an impure element. The results of the vibration fatigue experiments show that the fatigue strength of K417 alloy is enhanced and improved from 110 to 285 MPa after LSP. After the 900 °C per 10 h heat treatment, the fatigue strength is 225 MPa; the heat treatment has not significantly reduced the reinforcement effect. The feature of the LSP strengthening mechanism of nickel-based alloy at a high temperature is the co-working effect of the nanocrystalline surface and the residual compressive stress after thermal relaxation.

  8. REINFORCEMENT OF NICKEL CHROMIUM ALLOYS WITH SAPPHIRE WHISKERS.

    Science.gov (United States)

    SAPPHIRE, COMPOSITE MATERIALS, CERAMIC FIBERS , CERAMIC FIBERS , TITANIUM COMPOUNDS, ZIRCONIUM COMPOUNDS, HYDRIDES, ADDITIVES, CHROMIUM ALLOYS, FIBER METALLURGY, IRON COMPOUNDS, ENCAPSULATION, DENSITY, SURFACE TENSION.

  9. Nickel: makes stainless steel strong

    Science.gov (United States)

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  10. Characterization of Surface Film Growth During Electrochemical Process: Nickel/Nickel Alloys in Seawater

    Science.gov (United States)

    2006-11-01

    of the structure of nickel electrodes during hydrogen evolution in sulfuric acid electrolysis. Those investigators reported that by x-ray diffraction...to a constant potential of - 500 mV, respectively. The diffraction patterns were analyzed. It was found that, apart from the initial hydrogen gas...Acual XPS sOWr c 4C opy+ MOf acWualXpS spectagenertedby cuvefztthW DP -_4 D.COIWohI•MIpeaksof thwcurvefitted XPS spectra Figure 73. Nickel peaks

  11. Contribution to the study of the electrodeposition of iron-nickel alloys; Contribution a l'etude du depot electrolytique des alliages fer-nickel

    Energy Technology Data Exchange (ETDEWEB)

    Valignat, J. [Commissariat a l' Energie Atomique, Grenoble (France). Centre d' Etudes Nucleaires

    1967-12-01

    Using a coulometric technique based upon the anodic intentiostatic dissolution, we studied the potentiostatic, deposition of nickel, iron and nickel iron alloys. We have shown that the minimum of the curve I = f (t) (deposition current versus time) is probably due to the transitory blocking of the surface by hydrogen and that the syn-crystallisation of nickel and iron is responsible for the anomalous co-deposition of these two elements. (author) [French] En employant une methode coulometrique par dissolution anodique intensipstatique, nous avons etudie le depot potentiostatique du nickel, du fer et des alliages fer-nickel. Nous avons pu montrer que le minimum de la courbe I = f (t) enregistree au cours du depot est du probablement au blocage momentane de la surface par l'hydrogene et que la syncristallisation du fer et du nickel est responsable de l'anomalie du depot simultane de ces deux elements. (auteur)

  12. The French regulatory experience and views on nickel-base alloy PWSCC prevention and treatment

    Energy Technology Data Exchange (ETDEWEB)

    Turluer, G.; Cattiaux, G.; Monnot, B. [Institut de Radioprotection et de Surete Nucleaire, IRSN, 92 - Fontenay aux Roses (France); Emond, D.; Reuchet, J.; Chartier, Ph. [Direction Generale de la Surete Nucleaire et de la Radioprotection, 75 - Paris (France)

    2003-10-01

    This paper presents the experience feedback and views of the French Regulatory Authority (ASN) and of the technical support institute (IRSN) on PWSCC prevention since the initiation in 1989 of the 'Inconel Zones Review' requested by ASN to Electricite de France (EDF), the national operator of a fleet of 58 PWRs. This proactive requirement, launched before the discovery, in September 1991, of the only CRDM nozzle leak in France, on Bugey unit 3, was then triggered by the recurrence of many alloy 600 rapid degradations and leaks, world wide, and also in France in the late 1980's, particularly on steam generator tubes and on some pressurizer penetrations. Thus, the ASN requested that EDF, perform a comprehensive (generic) proactive assessment on all the nickel-base alloy components and parts of the main primary circuits, which of course included vessel head penetrations and bottom vessel head penetrations, and some other zones as a first priority. This proactive 'review' did, a minima, include the following tasks and actions: - Update and complete, by an extensive R and D program, the understanding and characterization of the Ni base alloys prone to PWSCC, - Analyze the various materials, metallurgical features, mechanical stresses, and physicochemical conditions of the parts exposed to primary water, in order to predict the occurrence of PWSCC initiation and propagation, - Provide a prioritization of the zones to be inspected, - Implement by improved NDE techniques a practical inspection program on the 58 PWRs, - Prepare and implement any needed mitigation actions as a result of the components conditions assessment. The present paper relates the main features of the French regulatory experience over more than 13 years and recalls the main principles of the assessment, which were applied by ASN. These principles, which are formalized in the current regulation rules revised in 1999, are briefly listed hereunder: - It is based on avoiding and

  13. Towards low-friction and wear-resistant plasma sintering dies via plasma surface co-alloying CM247 nickel alloy with V/Ag and N

    OpenAIRE

    Zhang Zhenxue; Li Xiaoying; Dong Hanshan; Sánchez Eluxka Almandoz; Fuentes Gonzalo García; Qin Yi

    2015-01-01

    Nickel based superalloys have good oxidation and creep resistance and hence they can function under high mechanical stress and high temperatures. However, their undesirable tribological behaviour is the major technical barrier to the challenging high-temperature, lubricant-free plasma sintering tool application. In this study, nickel based CM247 superalloy surfaces were co-alloyed using innovative active screen plasma technology with both interstitial element (e.g. N) and substitutional alloy...

  14. Influence of different etchants on the representation of microstructures in nickel alloys; Einfluss verschiedener Aetzmittel auf die Gefuegedarstellung in Nickellegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Speicher, Magdalena; Scheck, Rudi; Maile, Karl [Stuttgart Univ. (Germany). Materialpruefungsanstalt

    2016-04-15

    This work presents a comparison of selected nickel alloys of the same condition which were treated by means of specifically chosen etching techniques. Microstructures on microscope images of wrought Alloy 617, a casting variant of Alloy 625, a polycrystalline casting alloy IN-738 LC, as well as of a monocrystalline superalloy CM 247 LC SX, respectively, are juxtaposed and evaluated. This approach allows for a comprehensive optical microscopy characterization of the characteristic microstructural features.

  15. Probability of Occurrence of Life-Limiting Fatigue Mechanism in P/M Nickel-Based Alloys (Postprint)

    Science.gov (United States)

    2016-03-30

    AFRL-RX-WP-JA-2017-0146 PROBABILITY OF OCCURRENCE OF LIFE-LIMITING FATIGUE MECHANISM IN P/M NICKEL-BASED ALLOYS (POSTPRINT) M.J...February 2016 4. TITLE AND SUBTITLE PROBABILITY OF OCCURRENCE OF LIFE-LIMITING FATIGUE MECHANISM IN P/M NICKEL-BASED ALLOYS (POSTPRINT) 5a...paper, a micro structure-based model of the probability of occurrence of the minimum-lifetime, or the life-limiting, mechanism in powder processed Ni

  16. Production of High-Purity Anhydrous Nickel(II Perrhenate for Tungsten-Based Sintered Heavy Alloys

    Directory of Open Access Journals (Sweden)

    Katarzyna Leszczyńska-Sejda

    2017-04-01

    Full Text Available This paper presents a method for the production of high-purity anhydrous nickel(II perrhenate. The method comprises sorption of nickel(II ions from aqueous nickel(II nitrate solutions, using strongly acidic C160 cation exchange resin, and subsequent elution of sorbed nickel(II ions using concentrated perrhenic acid solutions. After the neutralization of the resulting rhenium-nickel solutions, hydrated nickel(II perrhenate is then separated and then dried at 160 °C to obtain the anhydrous form. The resulting compound is reduced in an atmosphere of dissociated ammonia in order to produce a Re-Ni alloy powder. This study provides information on the selected properties of the resulting Re-Ni powder. This powder was used as a starting material for the production of 77W-20Re-3Ni heavy alloys. Microstructure examination results and selected properties of the produced sintered heavy alloys were compared to sintered alloys produced using elemental W, Re, and Ni powders. This study showed that the application of anhydrous nickel(II perrhenate in the production of 77W-20Re-3Ni results in better properties of the sintered alloys compared to those made from elemental powders.

  17. Alloys for hydrogen storage in nickel/hydrogen and nickel/metal hydride batteries

    Science.gov (United States)

    Anani, Anaba; Visintin, Arnaldo; Petrov, Konstantin; Srinivasan, Supramaniam; Reilly, James J.; Johnson, John R.; Schwarz, Ricardo B.; Desch, Paul B.

    1993-01-01

    Since 1990, there has been an ongoing collaboration among the authors in the three laboratories to (1) prepare alloys of the AB(sub 5) and AB(sub 2) types, using arc-melting/annealing and mechanical alloying/annealing techniques; (2) examine their physico-chemical characteristics (morphology, composition); (3) determine the hydrogen absorption/desorption behavior (pressure-composition isotherms as a function of temperature); and (4) evaluate their performance characteristics as hydride electrodes (charge/discharge, capacity retention, cycle life, high rate capability). The work carried out on representative AB(sub 5) and AB(sub 2) type modified alloys (by partial substitution or with small additives of other elements) is presented. The purpose of the modification was to optimize the thermodynamics and kinetics of the hydriding/dehydriding reactions and enhance the stabilities of the alloys for the desired battery applications. The results of our collaboration, to date, demonstrate that (1) alloys prepared by arc melting/annealing and mechanical alloying/annealing techniques exhibit similar morphology, composition and hydriding/dehydriding characteristics; (2) alloys with the appropriate small amounts of substituent or additive elements: (1) retain the single phase structure, (2) improve the hydriding/dehydriding reactions for the battery applications, and (3) enhance the stability in the battery environment; and (3) the AB(sub 2) type alloys exhibit higher energy densities than the AB(sub 5) type alloys but the state-of-the-art, commercialized batteries are predominantly manufactured using Ab(sub 5) type alloys.

  18. Effects of segregation of primary alloying elements on the creep response in magnesium alloys

    DEFF Research Database (Denmark)

    Huang, Y.D.; Dieringa, H.; Hort, N.

    2008-01-01

    The segregation of primary alloying elements deteriorates the high temperature creep resistance of magnesium alloys. Annealing at high temperatures alleviating their segregations can improve the creep resistance. Present investigation on the effect of segregation of primary alloying elements...... on the creep response may provide some useful information about how to improve the creep resistance of magnesium alloys in the future. (c) 2008 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved....

  19. Mechanical properties of Inconel 718 and Nickel 201 alloys after thermal histories simulating brazing and high temperature service

    Science.gov (United States)

    James, W. F.

    1985-01-01

    An experimental investigation was made to evaluate two nickel base alloys (Nickel-201 and Inconel-718) in three heat treated conditions. These conditions were: (1) annealed; (2) after thermal exposure simulating a braze cycle; and (3) after a thermal exposure simulating a braze cycle plus one operational lifetime of high temperature service. For the Nickel-201, two different braze cycle temperatures were evaluated. A braze cycle utilizing a lower braze temperature resulted in less grain growth for Nickel-201 than the standard braze cycle used for joining Nickel-201 to Inconel-718. It was determined, however, that Nickel-201, was marginal for temperatures investigated due to large grain growth. After the thermal exposures described above, the mechanical properties of Nickel-201 were degraded, whereas similar exposure on Inconel-718 actually strengthened the material compared with the annealed condition. The investigation included tensile tests at both room temperature and elevated temperatures, stress-rupture tests, and metallographic examination.

  20. Brush Plating of Nickel-Tungsten Alloy for Engineering Application

    Science.gov (United States)

    2012-08-01

    12 8 Nickel-Tungsten deposit properties Property Test method Result Microstructure XRD Nanocrystalline Structure Microscopy Micro-cracked...Composition Chemical Analysis Ni 60 wt.%: W 40 wt.% Residual Stress Bent strip 12 ~ 16 kpsi tensile Hardness Microhardness (Vickers) 660 ~ 690 HV Hydrogen...embrittlement ASTM F519 1a.1 notched bar Pass without bake Ductility Bend test 1.6% Abrasive wear Taber 14 mg/1000 cycle Friction coefficient

  1. Hot Corrosion of Nickel-Base Alloys in Biomass-Derived Fuel Simulated Atmosphere

    Energy Technology Data Exchange (ETDEWEB)

    Leyens, C.; Pint, B.A.; Wright, I.G.

    1999-02-28

    Biomass fuels are considered to be a promising renewable source of energy. However, impurities present in the fuel may cause corrosion problems with the materials used in the hot sections of gas turbines and only limited data are available so far. As part of the Advanced Turbine Systems Program initiated by the U.S. Department of Energy, the present study provides initial data on the hot corrosion resistance of different nickel-base alloys against sodium sulfate-induced corrosion as a baseline, and against salt compositions simulating biomass-derived fuel deposits. Single crystal nickel-superalloy Rene N5, a cast NiCrAlY alloy, a NiCoCrAlY alloy representing industrially used overlay compositions, and a model {beta}NiAl+Hf alloy were tested in 1h thermal cycles at 950 C with different salt coatings deposited onto the surfaces. Whereas the NiCoCrAlY alloy exhibited reasonable resistance against pure sodium sulfate deposits, the NiCrAiY alloy and Rene N5 were attacked severely. Although considered to be an ideal alumina former in air and oxygen at higher temperatures, {beta}NiAl+Hf also suffered from rapid corrosion attack at 950 C when coated with sodium sulfate. The higher level of potassium present in biomass fuels compared with conventional fuels was addressed by testing a NiCoCrAlY alloy coated with salts of different K/Na atomic ratios. Starting at zero Na, the corrosion rate increased considerably when sodium was added to potassium sulfate. In an intermediate region the corrosion rate was initially insensitive to the K/Na ratio but accelerated when very Na-rich compositions were deposited. The key driver for corrosion of the NiCoCrAlY alloy was sodium sulfate rather than potassium sulfate, and no simple additive or synergistic effect of combining sodium and potassium was found.

  2. Thresholds of time dependent intergranular crack growth in a nickel disc alloy Alloy 720Li

    Directory of Open Access Journals (Sweden)

    Li Hangyue

    2014-01-01

    Full Text Available At high temperatures in air, introducing a dwell period at the peak stress of fatigue cycles promotes time dependent intergranular crack growth which can increase crack growth rates by upto a few orders of magnitude from the rates of transgranular fatigue crack growth in superalloys. It is expected that time dependent intergranular crack growth in nickel-based superalloys may not occur below a critical mechanical driving force, ΔKth−IG, analogous to a fatigue threshold (ΔKth and a critical temperature, Tth. In this study, dwell fatigue crack growth tests have been carefully designed and conducted on Alloy 720Li to examine such thresholds. Unlike a fatigue threshold, the threshold stress intensity factor range for intergranular crack growth is observed to be highly sensitive to microstructure, dwell time and test procedure. The near threshold crack growth behaviour is made complex by the interactions between grain boundary oxidation embrittlement and crack tip stress relaxation. In general, lower ΔKth−IG values are associated with finer grain size and/or shorter dwell times. Often a load increasing procedure promotes stress relaxation and tends to lead to higher ΔKth−IG. When there is limited stress relaxation at the crack tip, similar ΔKth−IG values are measured with load increasing and load shedding procedures. They are generally higher than the fatigue threshold (ΔKth despite faster crack growth rates (da/dN in the stable crack growth regime. Time dependent intergranular crack growth cannot be activated below a temperature of 500 ∘C.

  3. Electrochemical characterisation of nickel-based alloys in sulphate solutions at 320 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Le Canut, J.-M.; Maximovitch, S. E-mail: suzanne.maximovitch@lepmi.inpg.fr; Dalard, F

    2004-08-15

    Nickel alloy steam generator tubes of pressurized water reactors (PWR) are sensitive to stress corrosion cracking (SCC) and the possibility of predicting SCC from electrochemical measurements is of considerable interest for nuclear industry. The electrochemical properties of several nickel-based alloys were studied at 320 deg. C in sulphate solutions at neutral or slightly alkaline pH from corrosion potential measurements, polarisation curves and polarisation resistance (R{sub p}) measurements by linear voltammetry and electrochemical impedance spectroscopy (EIS). The passive layers were much more stable in neutral conditions, due to the presence of chromium oxide, and alloys 600TT and 690 showed the best passivity. R{sub p} measurements confirmed that alloys 600TT and 690 have the lowest corrosion rates. At alkaline pH, the passivation currents were higher than those obtained at neutral pH, and the alloys showed a close behaviour. Reduction of sulphates to sulphides seemed to be possible. Results are in agreement with thermodynamic and surface analysis data of literature. The electrochemical stability did not appear to be directly related to SCC susceptibility since it varied inversely with the pH dependance of SCC in sulphate medium.

  4. Intermetallic Nickel-Titanium Alloys for Oil-Lubricated Bearing Applications

    Science.gov (United States)

    DellaCorte, C.; Pepper, S. V.; Noebe, R.; Hull, D. R.; Glennon, G.

    2009-01-01

    An intermetallic nickel-titanium alloy, NITINOL 60 (60NiTi), containing 60 wt% nickel and 40 wt% titanium, is shown to be a promising candidate material for oil-lubricated rolling and sliding contact applications such as bearings and gears. NiTi alloys are well known and normally exploited for their shape memory behavior. When properly processed, however, NITINOL 60 exhibits excellent dimensional stability and useful structural properties. Processed via high temperature, high-pressure powder metallurgy techniques or other means, NITINOL 60 offers a broad combination of physical properties that make it unique among bearing materials. NITINOL 60 is hard, electrically conductive, highly corrosion resistant, less dense than steel, readily machined prior to final heat treatment, nongalling and nonmagnetic. No other bearing alloy, metallic or ceramic encompasses all of these attributes. Further, NITINOL 60 has shown remarkable tribological performance when compared to other aerospace bearing alloys under oil-lubricated conditions. Spiral orbit tribometer (SOT) tests were conducted in vacuum using NITINOL 60 balls loaded between rotating 440C stainless steel disks, lubricated with synthetic hydrocarbon oil. Under conditions considered representative of precision bearings, the performance (life and friction) equaled or exceeded that observed with silicon nitride or titanium carbide coated 440C bearing balls. Based upon this preliminary data, it appears that NITINOL 60, despite its high titanium content, is a promising candidate alloy for advanced mechanical systems requiring superior and intrinsic corrosion resistance, electrical conductivity and nonmagnetic behavior under lubricated contacting conditions.

  5. The Solidification Velocity of Undercooled Nickel and Titanium Alloys with Dilute Solute

    Science.gov (United States)

    Algoso, Paul R.; Altgilbers, A. S.; Hofmeister, William H.; Bayuzick, Robert J.

    2003-01-01

    The study of solidification velocity is important for two reasons. First, understanding the manner in which the degree of undercooling of the liquid and solidification velocity affect the microstructure of the solid is fundamental. Second, there is disagreement between theoretical predictions of the relationship between undercooling and solidification velocity and experimental results. Thus, the objective of this research is to accurately and systematically quantify the solidification velocity as a function of undercooling for dilute nickel-and titanium-based alloys. The alloys chosen for study cover a wide range of equilibrium partition coefficients, and the results are compared to current theory.

  6. In situ corrosion testing of various nickel alloys at Måbjerg waste incineration plant

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Hansson, A. N.; Jensen, S. A.

    2013-01-01

    The majority of waste in Denmark is disposed via waste to energy (WTE) incineration plants which are fabricated from carbon steel. However, due to the increasing corrosiveness of waste over the years, more corrosion resistant alloys are required. In Denmark, Inconel 625 (UNSN06625) is the weld....... The composition of the deposits from the exposed waterwall panels was also analysed each time sections were removed. This paper will compare the various nickel alloys in the two areas and assess the results of the long‐term testing project....

  7. Evolution of precipitate in nickel-base alloy 718 irradiated with argon ions at elevated temperature

    Science.gov (United States)

    Jin, Shuoxue; Luo, Fengfeng; Ma, Shuli; Chen, Jihong; Li, Tiecheng; Tang, Rui; Guo, Liping

    2013-07-01

    Alloy 718 is a nickel-base superalloy whose strength derives from γ'(Ni3(Al,Ti)) and γ″(Ni3Nb) precipitates. The evolution of the precipitates in alloy 718 irradiated with argon ions at elevated temperature were examined via transmission electron microscopy. Selected-area electron diffraction indicated superlattice spots disappeared after argon ion irradiation, which showing that the ordered structure of the γ' and γ″ precipitates became disordered. The size of the precipitates became smaller with the irradiation dose increasing at 290 °C.

  8. Morphology and Magnetic Properties of Electrodeposited Iron and Nickel Based Alloy Foils

    Institute of Scientific and Technical Information of China (English)

    GUO Zhan-cheng; LIU Mei-feng; SUN Chun-wen; LIU Yu-xing; LU Wei-chang

    2004-01-01

    An alternative to conventional process for the preparation of soft magnetic metal foils of Fe, Fe-Ni, Fe-Co and Fe-Ni-Co by electroforming was described. The microstructure and magnetic properties were observed. The results showed that the crystal size of the iron-based alloy foil is less than 10 μm, while that of nickel-based alloy foil is about 2 μm. Moreover, the electroformed Fe-Ni foil has better magnetic properties than the conventional milled permalloy 1J79 foil.

  9. Evaluation of High Temperature Corrosion Resistance of Finned Tubes Made of Austenitic Steel And Nickel Alloys

    Directory of Open Access Journals (Sweden)

    Turowska A.

    2016-06-01

    Full Text Available The purpose of the paper was to evaluate the resistance to high temperature corrosion of laser welded joints of finned tubes made of austenitic steel (304,304H and nickel alloys (Inconel 600, Inconel 625. The scope of the paper covered the performance of corrosion resistance tests in the atmosphere of simulated exhaust gases of the following chemical composition: 0.2% HCl, 0.08% SO2, 9.0% O2 and N2 in the temperature of 800°C for 1000 hours. One found out that both tubes made of austenitic steel and those made of nickel alloy displayed good resistance to corrosion and could be applied in the energy industry.

  10. Analysis of thermal-chemical interactions at the ceramic mould – molten nickel alloy interface

    Directory of Open Access Journals (Sweden)

    J. Śleziona

    2010-10-01

    Full Text Available A model of thermal-chemical interactions at the ceramic mould – molten nickel alloy interface was described. Studies were carried out on mould coated with a layer of modifier based on zirconium silicate and cobalt aluminate. The thermodynamic calculations indicated thepossibility of chemical reactions taking place between the chemically active nickel alloy constituents (Al, Ti, Hf, Ta and Nb andcomponents of the modifying coating. The result of such interactions is possible formation on the surface of mould and casting of “newcompounds” which can be the source of casting defects, like burns-on, pitting, etc., the fact proved by extensive X-ray microanalysis. Inaddition, the possibility of crack formation on mould surface and of the molten metal penetration into thus formed crevices was observed.

  11. Research on CMT welding of nickel-based alloy with stainless steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Cold Metal Transfer (CMT) welding technique is a new welding technique introduced by Fronius company. CMT welding of nickel-based alloy with stainless steel was carried out using CuSi3 filler wire in this paper. Effects of welding parameters, including welding current, welding speed, etc, on weld surface appearance were tested. Microstructure and mechanical properties of CMT weld were studied. The results show that the thickness of interface reaction layer of the nickel-based alloy is 14.3μm, which is only 4.33% of base material. The weld is made up of two phases,α-copper and iron-based solid solution. Rupture occurs initially at the welded seam near the edge of stainless steel in shear test. The maximum shear strength of the CuSi3 welded joint is 184.9MPa.

  12. Weldability and Microstructure of Nickel-Silicon Based Alloys

    Institute of Scientific and Technical Information of China (English)

    LIU Qing-cai; LIU Yi; YANG Jian; J.W.Newkirk; ZHANG Shan-hong

    2006-01-01

    The NiSix based alloy typically has poor weldability due to its lower ductility. A limited amount of work has been performed on the weldability of NiSix based alloys. Therefore, the effect of heat treatment and welding parameters on weldability of the alloys, and the relationship between the weldability and microstructure were studied. The results show that the as-cast Ni-Si-Nb-B alloy (Ni 76.5%, Si 20%, Nb 3%, and B 0.5%) could be successfully welded after preheating at 600 ℃. The welding procedure should be performed on the alloys before any heat treatment and a preheating at 600 ℃ should be used. The fusion zone is harder than the matrix due to a large amount of γ phase and a finer microstructure. The cracks are predominantly intergranular in heat affected zone and associated with the needle-like γ phase. The heat treatment before welding increases the tendency of cracking in the fusion zone.

  13. The dependence of helium generation rate on nickel content of Fe-Cr-Ni alloys irradiated at high dpa levels in fast reactors

    Energy Technology Data Exchange (ETDEWEB)

    Garner, F.A.; Oliver, B.M.; Greenwood, L.R. [Pacific Northwest National Lab., Richland, WA (United States)

    1997-04-01

    With a few exceptions in the literature, it is generally accepted that it is nickel in Fe-Cr-Ni alloys that produces most of the transmutant helium and that the helium generation rate should scale linearly with the nickel content. Surprisingly, this assumption is based only on irradiations of pure nickel and has never been tested in an alloy series. There have also been no extensive tests of the predictions for helium production in alloys in various fast reactors spectra.

  14. Effect of Addition of Polytetrafluoroethylene (PTFE) and Silicon Carbide (SiC) on Properties of Electroless Nickel Alloy Coatings

    Institute of Scientific and Technical Information of China (English)

    WU Yu-cheng; HU Xiao-ye; WANG Wen-fang; HUANG Xin-min

    2004-01-01

    Electroless nickel (copper)-phosphorus-silicon carbide (SiC)-polytetrafluoroethylene (PTFE) composite coatings were prepared by adding SiC and PTFE into electroless nickel (copper)-phosphorus alloy baths. The effects of addition of SiC and PTFE on depositing rate, microhardness, wear resistance and anti-friction of the resulted composite coatings were studied. The results indicated that electroless nickel (copper)-phosphorus alloy coatings were greatly improved in depositing rate, microhardness, wear resistance and antifriction by co-deposited proper amount of SiC and PTFE.

  15. 稀土在电沉积锌—镍合金中的作用%FUNCTION OF RARE EARTH COMPOUNDS ON ELECTRODEPOSITION OF ZINC-NICKEL ALLOY

    Institute of Scientific and Technical Information of China (English)

    朱龙章; 陈宇飞; 俞江萍

    2001-01-01

    Zinc-Nickel electrodepositing process and corrosion resistance ofZinc-Nickel obtained in a chloride bath with or without rare earth compounds are investigated.The experimental results show that the process of Zinc-Nickel alloy belongs to "anomalous codeposition" and the nickel content (mass percent) of Zinc-Nickel alloy coating is about 13%.When a small amount of rare earth compounds are added to the bath,the cathodic polarization of the electrodepositing process is increased,the alloy coatings gained from the bath become more close in structure and more fine in crystal and the corrosion resistance is also improved.

  16. Design and characterization of a novel nickel-free cobalt-base alloy for intravascular stents.

    Science.gov (United States)

    Wang, Qiang; Ren, Yibin; Babar Shahzad, M; Zhang, Wei; Pan, Xumeng; Zhang, Song; Zhang, Dan

    2017-08-01

    Co-Cr-W-Ni alloy (L605) with high tensile strength is used in coronary stents. The thickness of individual strut of the stent is reduced which can decrease the stent restenosis rate. However, about 10% Ni element content in L605 is found to cause allergic reactions and pulmonary embolism, similar to the traditional 316L stainless steel. In this study, a novel nickel-free cobalt-base alloy Co-20Cr-12Fe-18Mn-2Mo-4W-N (wt%) was designed and fabricated in order to efficiently avoid the potential hazards of Ni element. Fe and Mn, essential elements of human body, were added in the alloy to substitute part of Co element. In comparison to L605 alloy, the tensile strength of the new alloy was higher than 1000MPa while elongation was above 55%. The pitting potential of the new alloy was measured close to 1000mV, also higher than that of L605 alloy. CCK-8 test indicated that the cytotoxicity of the new alloy is grade 1, reflecting that Co-20Cr-12Fe-18Mn-2Mo-4W-N alloy has no cytotoxic effects. There was no significant difference in the apoptosis rates between Co-20Cr-12Fe-18Mn-2Mo-4W-N and L605 alloy. The newly developed cobalt-base alloy showed excellent mechanical, corrosion resistance and biological properties, which could make it a desirable material for future clinical investigations. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Simulation and experiments of ultrasonic propagation in nickel-based alloy weldments

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    In order to obtain good understanding of complicated beam propagation behaviors in nickel-based alloy weldments, ray tracing simulation is established to predict the ultrasonic beam path in a special welded structure of dissimilar steels. Also experimental examinations are carried out to measure the ultrasonic beam paths in the weldment. Then comparisons of the modeling predictions with experimental results are presented to reveal the complicated beam propagation behaviors.

  18. Iron-nickel alloy from iron meteorite Chinga studied by Moessbauer spectroscopy with high velocity resolution

    Energy Technology Data Exchange (ETDEWEB)

    Oshtrakh, M. I., E-mail: oshtrakh@mail.utnet.ru; Grokhovsky, V. I.; Abramova, N. V. [Ural State Technical University-UPI, Faculty of Physical Techniques and Devices for Quality Control (Russian Federation); Semionkin, V. A. [Ural State Technical University-UPI, Faculty of Experimental Physics (Russian Federation); Milder, O. B. [Ural State Technical University-UPI, Radio-Technical Department (Russian Federation)

    2009-04-15

    Study of iron-nickel alloy from iron meteorite Chinga using Moessbauer spectroscopy with improved velocity resolution (measurement and presentation in 4,096 channels) revealed six magnetic components which may be related to various {alpha}-Fe(Ni, Co) and {gamma}-Fe(Ni, Co) phases while previous study with low velocity resolution (in 512 channels) revealed only three magnetic components. This new result was in agreement with the scanning electron microscopy study.

  19. High Temperature Mass Spectrometry of Liquid Nickel-Aluminum Alloys at 2000 K

    Science.gov (United States)

    1991-05-01

    cmporatlire range 1200 K to 1400 K. Malkin and Pokidyshev 1151 used electromotive force (emf) measurements on a high temperature galvanic cell with a molten...relation. Schaeffer [16] used emf measurements on a high temperature galvanic cell with a molten salt electrolyte to calculate aluminium activities of...measurements on a high temperature galvanic cell with a solid electrolyte to calculate aluminium activities of solid nickel-rich alloys with aluminium

  20. The Influence of Dissolved hydrogen on Nickel Alloy SCC: A Window to Fundamental Insight

    Energy Technology Data Exchange (ETDEWEB)

    D.S. Morton; S.A. Attanasio; G.A. Young; P.L. Andresen; T.M. Angeliu

    2000-10-12

    Prior stress corrosion crack growth rate (SCCGR) testing of nickel alloys as a function of the aqueous hydrogen concentration (i.e., the concentration of hydrogen dissolved in the water) has identified different functionalities at 338 and 360 C. These SCCGR dependencies have been uniquely explained in terms of the stability of nickel oxide. The present work evaluates whether the influence of aqueous hydrogen concentration on SCCGR is fundamentally due to effects on hydrogen absorption and/or corrosion kinetics. Hydrogen permeation tests were conducted to measure hydrogen pickup in and transport through the metal. Repassivation tests were performed in an attempt to quantify the corrosion kinetics. The aqueous hydrogen concentration dependency of these fundamental parameters (hydrogen permeation, repassivation) has been used to qualitatively evaluate the film-rupture/oxidation (FRO) and hydrogen assisted cracking (HAC) SCC mechanisms. This paper discusses the conditions that must be imposed upon these mechanisms to describe the known nickel alloy SCCGR aqueous hydrogen concentration functionality. Specifically, the buildup of hydrogen within Alloy 600 (measured through permeability) does not exhibit the same functionality as SCC with respect to the aqueous hydrogen concentration. This result implies that if HAC is the dominant SCC mechanism, then corrosion at isolated active path regions (i.e., surface initiation sites or cracks) must be the source of localized elevated detrimental hydrogen. Repassivation tests showed little temperature sensitivity over the range of 204 to 360 C. This result implies that for either the FRO or the HAC mechanism, corrosion processes (e.g., at a crack tip, in the crack wake, or on surfaces external to the crack) cannot by themselves explain the strong temperature dependence of nickel alloy SCC.

  1. Stress corrosion cracking of several high strength ferrous and nickel alloys

    Science.gov (United States)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  2. Determination of arsenic in a nickel alloy by flow injection hydride generation atomic absorption spectrometry

    Science.gov (United States)

    Hanna, C. P.; Tyson, J. F.; Offley, S. G.

    1992-08-01

    The development of a method for the direct determination of trace arsenic quantities in nickel alloy digests, by flow injection hydride generation atomic absorption spectrometry, is described. An optimization study of the manifold and chemical parameters produced system performance, in terms of tolerance of the nickel matrix and sensitivity, such that matrix removal and pre-reduction of As(V) to As (III) prior to arsine generation were eliminated. Full recovery of the As(V) signal from a solution containing 5 ng ml -1 in the presence of 60 μg ml -1 nickel was obtained. Validation of the method was achieved by analyzing a British Chemical Standard (BCS) Certified Reference Material (CRM) #346 IN nickel alloy containing arsenic at a concentration of 50 μg g -1. Following dissolution in nitric and hydrofluoric acids by a microwave assisted procedure, the only subsequent preparation required was dilution by the appropriate factor. Up to 60 injections h -1 may be made, with a detection limit of 0.5 ng ml -1 arsenic (250 pg absolute) as As(V) in a 500 μl sample. The peak height characteristic concentration is 0.46 ng ml -1, with a relative standard deviation of 3.5% for a 10 ng ml -1 As(V) standard ( n = 6).

  3. Free-standing palladium-nickel alloy wavy nanosheets

    Institute of Scientific and Technical Information of China (English)

    Weng-Chon Cheong; Chuhao Liu; Menglei Jiang; Haohong Duan; Dingsheng Wang; Chen Chen; Yadong Li

    2016-01-01

    Two-dimensional nanomaterials (2DNMs) have attracted increasing attention due to their unique properties and promising applications.Unlike 2DNMs with lamellar structures,metal ultrathin 2DNMs are difficult to synthesize and stabilize because they tend to form close-packed crystal structures.Most reported cases consist of monometallic and heterogeneous nanostructures.The synthesis of metal alloy 2DNMs has been rarely reported.Here,we report the synthesis of PdNi alloy wavy nanosheets (WNSs) using an enhanced CO-confinement strategy.This strategy is also suitable to the synthesis of other Pd-based alloy WNSs such as PdCu,PdFe,and even a trimetallic PdFeNi.

  4. Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, K.M.; Mizia, R.

    1995-02-01

    A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300{degrees}C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss.

  5. Nickel based alloys as electrocatalysts for oxygen evolution from alkaline solutions. [Metal--air batteries

    Energy Technology Data Exchange (ETDEWEB)

    Lu, P.W.T.; Srinivasan, S.

    1977-01-01

    The slowness of the oxygen evolution reaction is one of the main reasons for significant energy losses in water electrolysis cells and secondary air--metal batteries. To date, data on the kinetics of this reaction on alloys and intermetallic compounds are sparse. In this work, mechanically polished alloys of nickel with Ir, Ru or W and Ni--Ti intermetallic compounds were studied as oxygen electrodes. Since the oxygen evolution reaction always takes place on oxide-film covered surfaces, the nature of oxide films formed on these alloys were investigated using cyclic voltametric techniques. Steady-state potentiostatic and slow potentiodynamic (at 0.1 mV/s) methods were employed to obtain the electrode kinetic parameters for the oxygen evolution reaction in 30 wt. percent KOH at 80/sup 0/C, the conditions normally used in water electrolysis cells. The peaks for the formation or reduction of oxygen-containing layers appearing on the pure metals are not always found on the alloys. The maximum decreases in oxygen overpotential at an apparent current density of 20 mA cm/sup -2/ (as compared with that on Ni) were found for the alloys of 50Ni--50Ir and 75Ni--25Ru and the intermetallic compound Ni/sub 3/Ti, these decreases being about 40, 30, and 20 mV, respectively. On the long-term polarization in the potential region of oxygen evolution, the oxygen-containing layers on Ni--Ir or Ni--Ru alloys are essentially composed of nickel oxides instead of true mixed oxide films of two components. The present work confirms that, possibly because of coverage by oxide films, there is no direct dependence of the electrocatalytic activities of the alloys on their electronic properties. 11 figures, 1 table.

  6. Modeling of self-controlling hyperthermia based on nickel alloy ferrofluids: Proposition of new nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Delavari, H. Hamid, E-mail: Hamid.delavari@gmail.com [Institute for Nanoscience and Nanotechnology, Sharif University of Technology, Azadi Avenue, 145888-9694 Tehran (Iran, Islamic Republic of); Department of Physics and Astronomy, Uppsala University, Box 516, SE-75120 Uppsala (Sweden); Madaah Hosseini, Hamid R. [Institute for Nanoscience and Nanotechnology, Sharif University of Technology, Azadi Avenue, 145888-9694 Tehran (Iran, Islamic Republic of); Department of Materials Science and Engineering, Sharif University of Technology, Azadi Avenue, 145888-9694 Tehran (Iran, Islamic Republic of); Wolff, Max, E-mail: Max.wolff@physics.uu.se [Department of Physics and Astronomy, Uppsala University, Box 516, SE-75120 Uppsala (Sweden)

    2013-06-15

    In order to provide sufficient heat without overheating healthy tissue in magnetic fluid hyperthermia (MFH), a careful design of the magnetic properties of nanoparticles is essential. We perform a systematic calculation of magnetic properties of Ni-alloy nanoparticles. Stoner–Wohlfarth model based theories (SWMBTs) are considered and the linear response theory (LRT) is used to extract the hysteresis loop of nickel alloy nanoparticles in alternating magnetic fields. It is demonstrated that in the safe range of magnetic field intensity and frequency the LRT cannot be used for the calculation of the area in the hysteresis for magnetic fields relevant for hyperthermia. The best composition and particle size for self-controlling hyperthermia with nickel alloys is determined based on SWMBTs. It is concluded that Ni–V and Ni–Zn are good candidates for self-controlling hyperthermia. - Highlights: ► Systematic calculation of magnetic properties of Ni-alloy NPs with composition has been performed. ► Optimum composition and particle size for self-controlling hyperthermia (SCH) have been determined. ► Ni–V and Ni–Zn nanoparticles are more appropriate candidates for SCH.

  7. Solid particle erosion of steels and nickel based alloys candidates for USC steam turbine blading

    Energy Technology Data Exchange (ETDEWEB)

    Cernuschi, Federico; Guardamagna, Cristina; Lorenzoni, Lorenzo [ERSE SpA, Milan (Italy); Robba, Davide [CESI, Milan (Italy)

    2010-07-01

    The main objective of COST536 Action is to develop highly efficient steam power plant with low emissions, from innovative alloy development to validation of component integrity. In this perspective, to improve the operating efficiency, materials capable of withstanding higher operating temperatures are required. For the manufacturing of components for steam power plants with higher efficiency steels and nickel-based alloys with improved oxidation resistance and creep strength at temperature as high as 650 C - 700 C have to be developed. Candidate alloys for manufacturing high pressure steam turbine diaphragms, buckets, radial seals and control valves should exhibit, among other properties, a good resistance at the erosion phenomena induced by hard solid particles. Ferric oxide (magnetite) scales cause SPE by exfoliating from boiler tubes and steam pipes (mainly super-heaters and re-heaters) and being transported within the steam flow to the turbine. In order to comparatively study the erosion behaviour of different materials in relatively short times, an accelerated experimental simulation of the erosion phenomena must be carried out. Among different techniques to induce erosion on material targets, the use of an air jet tester is well recognised to be one of the most valid and reliable. In this work the results of SPE comparative tests performed at high temperatures (550 C, 600 C and 650 C) at different impaction angles on some steels and nickel based alloys samples are reported. (orig.)

  8. Action of Cryogenic chill on Mechanical properties of Nickel alloy Metal Matrix Composites

    Science.gov (United States)

    Kumar, B. K. Anil; Ananthaprasad, M. G.; GopalaKrishna, K.

    2016-09-01

    In the area of material science engineering, metallurgists may be at the forefront of new technologies, developing metals for new applications, or involved in the traditional manufacture. By doing so it is possible for metallurgist to apply their knowledge of metals to solve complex problems and looking for ways to improve the mechanical properties of the materials. Therefore, an investigation in the present research was made to fabricate and evaluate the microstructure and mechanical properties of composites developed using cryogenically cooled copper chills, consisting of nickel alloy matrix and garnet particles as the reinforcement. The reinforcement being added ranges from 3 to 12 wt.% in steps of 3%. A stir casting process was used to fabricate the nickel base matrix alloy fused with garnet reinforcement particle. The matrix alloy was melted in a casting furnace at around 1350°C, the garnet particulates which was preheated to 600°C, was introduced evenly into the molten metal alloy. An arrangement was made at one end of the mould by placing copper chill blocks of varying thickness brazed with MS hallow block in which liquid nitrogen was circulated for cryogenic effect. After solidification, the composite materials thus synthesized were examined for microstructural and mechanical properties as per ASTM standards.

  9. Tensile properties of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Dai, K. [Quality Engineering and Software Technology, East Hartford, CT 06108 (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: leon.shaw@uconn.edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Klarstrom, D.L. [Haynes International, Inc., Kokomo, IN (United States); Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain)

    2008-10-15

    A surface severe plastic deformation (S{sup 2}PD) method has been applied to bulk specimens of HASTELLOY C-2000 alloy, a nickel-base alloy. The mechanical properties of the processed C-2000 alloy were determined via tensile tests and Vickers hardness measurements, whereas the microstructure was characterized using scanning electron microscopy, transmission electron microscopy, and X-ray diffractometry. The improved tensile strength was related to the nanostructure at the surface region, the residual compressive stresses, and the work-hardened surface layer, all of which resulted from the S{sup 2}PD process. To understand the contributions of these three factors, finite element modeling was performed. It was found that the improved tensile strength could be interpreted based on the contributions of nano-grains, residual stresses, and work hardening.

  10. Effect of Nickel Alloying Layer on Hydrogen Absorption Ability of Zr-Al Getter Material

    Institute of Scientific and Technical Information of China (English)

    LIU Chao-Zhuo; SHI Li-Qun

    2004-01-01

    @@ By using ion beam sputtering, an 85-A thick nickel layer was deposited on the Zr-Al alloy (non-evaporable getter) to improve the characteristic of the hydrogen absorption. The presputtering for 15 min to clean the surface passivation layer and the vacuum heating treatment of the sample at 750 ℃ for 1 h for surface alloying can improve the ability of the gas absorption. The gas absorption experiments show fast absorption kinetics of the hydrogen pumping and good durability against contaminable gases. The Rutherford-back-scattering spectra and the secondaryion mass spectroscopy demonstrate the formation of an alloy of Zr, Al, and Ni in the near-surface area after the thermal process. The elastic recoil detection analysis indicates that the sample holds the original high capacity of hydrogen.

  11. The substitution of nickel for cobalt in hot isostatically pressed powder metallurgy UDIMET 700 alloys

    Science.gov (United States)

    Harf, F. H.

    1985-01-01

    Nickel was substituted in various proportions for cobalt in a series of five hot-isostatically-pressed powder metallurgy alloys based on the UDIMET 700 composition. These alloys were given 5-step heat treatments appropriate for use in turbine engine disks. The resultant microstructures displayed three distinct sizes of gamma-prime particles in a gamma matrix. The higher cobalt-content alloys contained larger amounts of the finest gamma-prime particles, and had the lowest gamma-gamma-prime lattice mismatch. While all alloys had approximately the same tensile properties at 25 and 650 gamma C, the rupture lives at 650 and 760 C peaked in the alloys with cobalt contents between 12.7 and 4.3 pct. Minimum creep rates increased as cobalt contents were lowered, suggesting their correlation with the gamma-prime particle size distribution and the gamma-gamma-prime mismatch. It was also found that, on overaging at temperatures higher than suitable for turbine disk use, the high cobalt-content alloys were prone to sigma phase formation.

  12. Erosion-Corrosion of Iron and Nickel Alloys at Elevated Temperature in a Combustion Gas Environment

    Energy Technology Data Exchange (ETDEWEB)

    Tylczak, Joseph [NETL

    2014-05-02

    This paper reports on the results of a study that compares the erosion-corrosion behavior of a variety of alloys (Fe- 2¼Cr 1Mo, 304 SS, 310 SS, Incoloy 800, Haynes 230 and a Fe3Al) in a combustion environment. Advanced coal combustion environments, with higher temperatures, are driving re-examination of traditional and examination of new alloys in these hostile environments. In order to simulate conditions in advanced coal combustion boilers, a special erosion apparatus was used to allow for impingement of particles under a low abrasive flux in a gaseous environment comprised of 20 % CO2, 0.05 % HCl, 77 % N2, 3 % O2, and 0.1 % SO2. Tests were conducted at room temperature and 700 °C with ~ 270 μm silica, using an impact velocity of 20 m/s in both air and the simulated combustion gas environment. The erosion-corrosion behavior was characterized by gravimetric measurements and by examination of the degraded surfaces optically and by scanning electron microscopy (SEM). At room temperature most of the alloys had similar loss rates. Not surprisingly, at 700 °C the lower chrome-iron alloy had a very high loss rate. The nickel alloys tended to have higher loss rates than the high chrome austenitic alloys.

  13. Hall-Petch relationship in a nanotwinned nickel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shaw, Leon L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT 06269 (United States)], E-mail: leon.shaw@uconn.edu; Ortiz, Angel L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales Universidad de Extremadura, 06071 Badajoz (Spain); Villegas, Juan C. [Intel Corporation, Chandler, AZ 85226 (United States)

    2008-06-15

    The Hall-Petch relationship in a nanotwinned alloy with absence of dislocation pile-ups is investigated for the first time. It is shown that, when the twin spacing is large (d > 150 nm), the hardness exhibits a d{sup -1/2} dependence. However, when the twin spacing is small (d < 100 nm), a d{sup -1} dependence results. These phenomena are interpreted based on dislocation-mediated mechanisms corroborated by the analysis of electron microscopy and X-ray diffractometry.

  14. Environmentally Asisted Cracking Behavior of Nickel Alloys in Simulated Acidic and Alkaline Ground Waters Using U-bend Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Fix, D V; Estill, J C; Hust, G A; Wong, L L; Rebak, R B

    2003-10-17

    The model for the degradation of the containers for nuclear waste includes three modes of corrosion, namely general corrosion, localized corrosion and environmentally assisted cracking (EAC). The objective of the current research was to quantify the susceptibility of five nickel alloys to EAC in several environmental conditions with varying solution composition, temperature and electrochemical potential. These alloys included: Alloy 22 (N06022), Alloy C-4 (N06455), Alloy 625 (N06625), Alloy G-3 (N06985) and Alloy 825 (N08825). The susceptibility to EAC was evaluated using constant deformation (deflection) U-bend specimens in both the non-welded (wrought) and welded conditions. Results show that after more than five years exposure in the vapor and liquid phases of alkaline (pH {approx} 10) and acidic (pH {approx} 3) multi-ionic environments at 60 C and 90 C, none of the tested alloys suffered environmentally assisted cracking.

  15. Comparison of Super-Hydrophobicity and Corrosion Resistance of Micro-Nano Structured Nickel and Nickel- Cobalt Alloy Coatings on Copper Substrate

    Directory of Open Access Journals (Sweden)

    S. Khorsand

    2016-03-01

    Full Text Available Super-hydrophobic nickel and nickel-cobalt alloy coatings with micro-nano structure were successfully electrodeposited on copper substrates with one and two steps electrodeposition. Surface morphology, wettability and corrosion  resistance were characterized by scanning electron microscopy, water contact angle measurements, electrochemical impedanc spectroscopy (EIS and potentiodynamic polarization curves. The results showed that the wettability of the micro-nano Ni and Ni-Co films varied from super-hydrophilicity to super-hydrophobicity by exposure of the surface to air at room temperature. The corrosion results revealed the positive effect of hydrophobicity on corrosion resistance of Ni coating (~10 times and Ni-Co coating (~100 times in comparison with their fresh coatings. The results showed that super-hydrophobic nickel coating had higher corrosion resistance than super-hydrophobic nickel-cobalt coating.

  16. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    Science.gov (United States)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  17. Hydrogen embrittlement: the game changing factor in the applicability of nickel alloys in oilfield technology

    Science.gov (United States)

    Sarmiento Klapper, Helmuth; Klöwer, Jutta; Gosheva, Olesya

    2017-06-01

    Precipitation hardenable (PH) nickel (Ni) alloys are often the most reliable engineering materials for demanding oilfield upstream and subsea applications especially in deep sour wells. Despite their superior corrosion resistance and mechanical properties over a broad range of temperatures, the applicability of PH Ni alloys has been questioned due to their susceptibility to hydrogen embrittlement (HE), as confirmed in documented failures of components in upstream applications. While extensive work has been done in recent years to develop testing methodologies for benchmarking PH Ni alloys in terms of their HE susceptibility, limited scientific research has been conducted to achieve improved foundational knowledge about the role of microstructural particularities in these alloys on their mechanical behaviour in environments promoting hydrogen uptake. Precipitates such as the γ', γ'' and δ-phase are well known for defining the mechanical and chemical properties of these alloys. To elucidate the effect of precipitates in the microstructure of the oil-patch PH Ni alloy 718 on its HE susceptibility, slow strain rate tests under continuous hydrogen charging were conducted on material after several different age-hardening treatments. By correlating the obtained results with those from the microstructural and fractographic characterization, it was concluded that HE susceptibility of oil-patch alloy 718 is strongly influenced by the amount and size of precipitates such as the γ' and γ'' as well as the δ-phase rather than by the strength level only. In addition, several HE mechanisms including hydrogen-enhanced decohesion and hydrogen-enhanced local plasticity were observed taking place on oil-patch alloy 718, depending upon the characteristics of these phases when present in the microstructure. This article is part of the themed issue 'The challenges of hydrogen and metals'.

  18. Experimental study on dieless drawing of Nickel-Titanium alloy.

    Science.gov (United States)

    Twohig, E; Tiernan, P; Tofail, S A M

    2012-04-01

    The effect of a dieless drawing process on commercial grade Nickel-Titanium rods, of 5 mm diameter, was investigated by varying the established critical process parameters of temperature, cooling rate, drawing velocity, and heating/cooling velocity. The rods were successfully dieless drawn with a maximum steady state reduction in cross-sectional area of 54%. The thermal and mechanical loading profiles of the rod during processing, and the resulting changes in microstructure and hardness, have been investigated. Uniform levels of stress and strain resulted in uniform reduction of the rod cross-sectional area. The grain structure was highly deformed in the drawing direction and increased porosity was observed as a result of the process. The longitudinal section hardness of the rod was significantly reduced as a result of the dieless drawing process. Any failures that arose were due to discontinuities within the material microstructure caused by a high necking rate, shorter exposure time to the process temperature and low heating and cooling rates. A uniform oxidation layer was observed on the surface of the processed rods as a result of processing in atmospheric conditions. This oxidation layer has the potential to aid in the lubrication of subsequent cold working operations of the dieless drawn rods. Coupling the thermomechanical effects of the dieless drawing process with a cold drawing processing step has the potential to produce a NiTi wire in fewer passes, and therefore at a reduced cost. Copyright © 2012 Elsevier Ltd. All rights reserved.

  19. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    Science.gov (United States)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-10-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  20. Polynitroaniline as brightener for zinc–nickel alloy plating from non-cyanide sulphate bath

    Indian Academy of Sciences (India)

    H P Sachin; Ganesha Achary; Y Arthoba Naik; T V Venkatesha

    2007-02-01

    Electro-polymerization of orthonitroaniline was carried out on graphite electrode in hydrochloric acid medium. Zinc–nickel alloy deposition was carried out in the presence of polynitroaniline in acid sulphate bath. The bath constituent and bath variables were optimized through Hull cell experiments. The current efficiency and throwing power were measured. High shift of potential towards more cathodic direction was observed in presence of addition agent. Corrosion resistance test revealed good protection of base metal by zinc–nickel coating obtained from the developed electrolyte. SEM photomicrograph shows fine-grained deposit in the presence of addition agent. The consumption of brightener in the lab-scale was 0.01 gL-1 for 1000 amp-h.

  1. THE ROLE OF NIOBIUM IN NICKEL-BASED SUPERALLOYS AND CHARACTERIZATION OF PM ALLOY EP741NP

    Institute of Scientific and Technical Information of China (English)

    T. Carneiro; J. Radavich; D. Furrer

    2005-01-01

    The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.

  2. Analysis of thermoelectric properties of high-temperature complex alloys of nickel-base, iron-base and cobalt-base groups

    Science.gov (United States)

    Holanda, R.

    1984-01-01

    The thermoelectric properties alloys of the nickel-base, iron-base, and cobalt-base groups containing from 1% to 25% 106 chromium were compared and correlated with the following material characteristics: atomic percent of the principle alloy constituent; ratio of concentration of two constituents; alloy physical property (electrical resistivity); alloy phase structure (percent precipitate or percent hardener content); alloy electronic structure (electron concentration). For solid-solution-type alloys the most consistent correlation was obtained with electron concentration, for precipitation-hardenable alloys of the nickel-base superalloy group, the thermoelectric potential correlated with hardener content in the alloy structure. For solid-solution-type alloys, no problems were found with thermoelectric stability to 1000; for precipitation-hardenable alloys, thermoelectric stability was dependent on phase stability. The effects of the compositional range of alloy constituents on temperature measurement uncertainty are discussed.

  3. Comparison of measured and calculated thermophysical properties of nickel super-alloys

    Directory of Open Access Journals (Sweden)

    A. Kalup

    2016-07-01

    Full Text Available Three real grades of nickel super-alloys (IN 713LC, IN 738LC and IN 792-5A were investigated and values of temperatures of phase transformations and latent heats of melting were obtained. All investigated quantities are very important for thermodynamic and kinetic modelling. Moreover, these data are also valuable for a lot of software used for technological processes modelling. Experimental values were obtained using Differential Thermal Analysis (DTA measurements. Calculations were performed using Thermo-Calc 3.1 software with the use of three different databases (SSOL5, TTNI8 and TCNI6. Comparison and discussion of experimental and calculated data was performed.

  4. Magnetically stabilized bed reactor for selective hydrogenation of olefins in reformate with amorphous nickel alloy catalyst

    Institute of Scientific and Technical Information of China (English)

    Xuhong Mu; Enze Min

    2007-01-01

    A magnetically stabilized bed (MSB) reactor for selective hydrogenation of olefins in reformate was developed by combining the advantages of MSB and amorphous nickel alloy catalyst. The effects of operating conditions, such as temperature, pressure, liquid space velocity, hydrogen-to-oil ratio, and magnetic field intensity on the reaction were studied. A mathematical model of MSB reactor for hydrogenation of olefins in reformate was established. A reforming flow scheme with a post-hydrogenation MSB reactor was proposed. Finally, MSB hydrogenation was compared with clay treatment and conventional post-hydrogenation.

  5. The machinability of nickel-based alloys in high-pressure jet assisted (HPJA turning

    Directory of Open Access Journals (Sweden)

    D. Kramar

    2013-10-01

    Full Text Available Due to their mechanical, thermal and chemical properties, nickel-based alloys are generally included among materials that are hard to machine. An experimental study has been performed to investigate the capabilities of conventional and high-pressure jet assisted (HPJA turning of hard-to-machine materials, namely Inconel 718. The capabilities of different hard turning procedures are compared by means of chip breakability. The obtained results show that HPJA method offers a significant increase in chip breakability, under the same cutting conditions (cutting speed, feed rate, depth of cut.

  6. Interface reaction between nickel-base self-fluxing alloy coating and steel substrate

    Science.gov (United States)

    Otsubo, F.; Era, H.; Kishitake, K.

    2000-06-01

    The interface reaction between a nickel-base, self-fluxing alloy coating and a steel substrate has been investigated to examine the formation of “pores,” which are observed along the interface of used boiler tubes. It was found that lumpy precipitates form along the interface instead of pores after heating at high temperatures and that the precipitates are of Fe2B boride. The adhesion strength of the coating is not decreased by the formation of Fe2B precipitates along the interface because of the increase of the adhesion due to interdiffusion.

  7. Piercing mandrel strengthening by surfacing with nickel aluminide-based alloy

    Science.gov (United States)

    Zorin, I. V.; Dubtsov, Yu N.; Sokolov, G. N.; Artem'ev, A. A.; Lysak, V. I.; Elsukov, S. N.

    2017-02-01

    Electrode composite wire (CW) was used for argon-arc surfacing of a thermal-resisting nickel aluminide-based alloy (Ni-Al-Cr-W-Mo-Ta system) on the butt-end surface of the non-water-cooled piercing mandrel. It was shown that multipassing surfacing forms a defect-free deposited metal based on the γ’-Ni3Al phase of various structural origins. Using high-temperature sclerometry and thermal fatigue testing methods, the metal deposited with CW containing ultrafine particle of 0.3-0.4 % wt. WC carbide features increased resistance to thermal and force effects at temperatures up to 1200 °C.

  8. Laser-Aided Direct Writing of Nickel-Based Single-Crystal Super Alloy (N5)

    Science.gov (United States)

    Wang, Yichen; Choi, Jeongyoung; Mazumder, Jyoti

    2016-12-01

    This communication reports direct writing of René N5 nickel-based Super alloy. N5 powder was deposited on (100) single-crystal substrate of René N5, for epitaxial growth, using laser and induction heating with a specially designed closed-loop thermal control system. A thin wall (1 mm width) of René N5 single crystal of 22.1 mm (including 3 mm SX substrate) in height was successfully deposited within 100 layers. SEM and EBSD characterized the single-crystal nature of the deposit.

  9. Ion irradiation induced disappearance of dislocations in a nickel-based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, H.C.; Li, D.H.; Lui, R.D.; Huang, H.F.; Li, J.J.; Lei, G.H.; Huang, Q.; Bao, L.M.; Yan, L., E-mail: yanlong@sinap.ac.cn; Zhou, X.T., E-mail: zhouxingtai@sinap.ac.cn; Zhu, Z.Y.

    2016-06-15

    Under Xe ion irradiation, the microstructural evolution of a nickel based alloy, Hastelloy N (US N10003), was studied. The intrinsic dislocations are decorated with irradiation induced interstitial loops and/or clusters. Moreover, the intrinsic dislocations density reduces as the irradiation damage increases. The disappearance of the intrinsic dislocations is ascribed to the dislocations climb to the free surface by the absorption of interstitials under the ion irradiation. Moreover, the in situ annealing experiment reveals that the small interstitial loops and/or clusters induced by the ion irradiation are stable below 600 °C.

  10. Shape Memory Titanium Nickel Alloy Clip for Female Sterilization——Clinical and Experimental Study

    Institute of Scientific and Technical Information of China (English)

    薛培; 杨诞华

    1994-01-01

    From May 1982 to Dec 1987, a new shape memory titanium nickel alloy clips was employed for female sterilization by minilaparotomy in 1002 cases. This clip was noncorrasive and had high histocompatibility. The clip was designed to open in ice water at 4℃ and to close at 30℃ spontaneously,. It was placed vertically over the isthmus 3cm away from the uterine comus avoiding blood vessels in the mesosalpinx.Clip application was painless without complications. On follow-up, only 6.3% had

  11. Immobilisation of Thiobacillus ferrooxidans cells on nickel alloy fibre for ferrous sulfate oxidation.

    Science.gov (United States)

    Gómez, J M; Cantero, D; Webb, C

    2000-09-01

    The immobilisation of the iron-oxidising bacteria Thiobacillus ferrooxidans on nickel alloy fibre as support is described. This matrix showed promise for application in iron oxidation under strongly acidic conditions. The influence on the colonisation process of T. ferrooxidans exerted by the initial pH of the medium and by temperature has also been studied. Results showed that immobilisation of T. ferrooxidans cells was affected by changes of temperature between 30 degrees C and 40 degrees C and in pH from 1.4 to 2.0.

  12. 镍铬-镍硅热电偶老化失效机理初探%Primary study of nickel chromium-nickel silicon thermocouple aging failure mechanism

    Institute of Scientific and Technical Information of China (English)

    谌立新; 郭卫芳; 陈东

    2011-01-01

    In this paper,the oxidation of nickel chromium-nickel silicon thermocouple after 605h aging failure test in the atmosphere in 1200℃ was carried out and the oxidation process was analysed,and that the priority oxidation of the Si and Ni in the nickel-silicon alloy is main cause of the tolerance of nickel chromium-nickel silicon thermocouple thermo-electromotive force.%就镍铬-镍硅热电偶在大气中1200℃、605h老化失效试验后的氧化情况进行了分析,对氧化过程进行了探讨,结果表明镍硅合金中的硅和镍的优先氧化是引起镍铬-镍硅热电偶热电动势超差的主要原因。

  13. The Influence of Nickel and Tin Additives on the Microstructural and Mechanical Properties of Al-Zn-Mg-Cu Alloys

    Directory of Open Access Journals (Sweden)

    Haider T. Naeem

    2014-01-01

    Full Text Available The effects of nickel and nickel combined tin additions on mechanical properties and microstructural evolutions of aluminum-zinc-magnesium-copper alloys were investigated. Aluminum alloys containing Ni and Sn additives were homogenized at different temperatures conditions and then aged at 120°C for 24 h (T6 and retrogressed at 180°C for 30 min and then reaged at 120°C for 24 h (RRA. Comparison of the ultimate tensile strength (UTS of as-quenched Al-Zn-Mg-Cu-Ni and Al-Zn-Mg-Cu-Ni-Sn alloys with that of similar alloys which underwent aging treatment at T6 temper showed that gains in tensile strengths by 385 MPa and 370 MPa were attained, respectively. These improvements are attributed to the precipitation hardening effects of the alloying element within the base alloy and the formation of nickel/tin-rich dispersoid compounds. These intermetallic compounds retard the grain growth, lead to grain refinement, and result in further strengthening effects. The outcomes of the retrogression and reaging processes which were carried on aluminum alloys indicate that the mechanical strength and Vickers hardness have been enhanced much better than under the aging at T6 temper.

  14. Towards low-friction and wear-resistant plasma sintering dies via plasma surface co-alloying CM247 nickel alloy with V/Ag and N

    Directory of Open Access Journals (Sweden)

    Zhang Zhenxue

    2015-01-01

    Full Text Available Nickel based superalloys have good oxidation and creep resistance and hence they can function under high mechanical stress and high temperatures. However, their undesirable tribological behaviour is the major technical barrier to the challenging high-temperature, lubricant-free plasma sintering tool application. In this study, nickel based CM247 superalloy surfaces were co-alloyed using innovative active screen plasma technology with both interstitial element (e.g. N and substitutional alloying elements (e.g. V and Ag to provide a synergy effect to enhance its tribological properties. The tribological behaviour of the plasma co-alloyed CM247 superalloy surfaces were fully evaluated using reciprocal and pin-on-disc tribometers at temperatures from room temperature to 600 ∘C. The experimental results demonstrate that the co-alloyed surface with N, Ag and V can effectively lower the friction coefficient, which is expected to help demoulding during lubricant-free plasma sintering.

  15. Transparent nickel selenide alloy counter electrodes for bifacial dye-sensitized solar cells exceeding 10% efficiency.

    Science.gov (United States)

    Duan, Yanyan; Tang, Qunwei; He, Benlin; Li, Ru; Yu, Liangmin

    2014-11-07

    In the current work, we report a series of bifacial dye-sensitized solar cells (DSSCs) that provide power conversion efficiencies of more than 10% from bifacial irradiation. The device comprises an N719-sensitized TiO2 anode, a transparent nickel selenide (Ni-Se) alloy counter electrode (CE), and liquid electrolyte containing I(-)/I3(-) redox couples. Because of the high optical transparency, electron conduction ability, electrocatalytic activity of Ni-Se CEs, as well as dye illumination, electron excitation and power conversion efficiency have been remarkably enhanced. Results indicate that incident light from a transparent CE has a compensation effect to the light from the anode. The impressive efficiency along with simple preparation of the cost-effective Ni-Se alloy CEs highlights the potential application of bifacial illumination technique in robust DSSCs.

  16. Structural and electrical properties of copper-nickel-aluminum alloys obtained by conventional powder metallurgy method

    Energy Technology Data Exchange (ETDEWEB)

    Monteiro, Waldemar A.; Carrio, Juan A.G.; Silveira, C.R. da; Pertile, H.K.S., E-mail: fisica.cch@mackenzie.br [Universidade Presbiteriana Mackenzie (UPM/CCH), Sao Paulo, SP (Brazil). Centro de Ciencias e Humanidades. Dept. de Fisica; Silva, L.C.E. da; Buso, S.J., E-mail: jgcarrio@mackenzie.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2009-07-01

    This work looked for to search out systematically, in scale of laboratory, copper-nickel-aluminum alloys (Cu-Ni-Al) with conventional powder metallurgy processing, in view of the maintenance of the electric and mechanical properties with the intention of getting electric connectors of high performance or high mechanical damping. After cold uniaxial pressing (1000 kPa), sintering (780 deg C) and convenient homogenization treatments (500 deg C for different times) under vacuum (powder metallurgy), the obtained Cu-Ni-Al alloys were characterized by optical microscopy, electrical conductivity, Vickers hardness. X rays powder diffraction data were collected for the sintered samples in order to a structural and microstructural analysis. The comparative analysis is based on the sintered density, hardness, macrostructures and microstructures of the samples. (author)

  17. Physicochemical laws of the interaction of nickel aluminides with alloying elements: II. Interaction of nickel aluminides with alloying elements and/or interstitial phases

    Science.gov (United States)

    Povarova, K. B.; Kazanskaya, N. K.; Drozdov, A. A.; Morozov, A. E.

    2007-10-01

    The Ni-Al- X ( X is an interstitial element or phase) phase diagrams are analyzed to reveal systems that can be used as the basis for designing promising alloys and natural composites based on nickel aluminides reinforced by interstitial phases (natural composites I). The most thermally stable materials are shown to be heterophase alloys and composite materials (CMs) located in the eutectic-type (including degenerate eutectic) pseudobinary sections of ternary or multicomponent phase diagrams. They exhibit insignificant (or zero) dissolution of interstitial phases at operating temperatures and the absence of an intense interaction between CM components (natural composites II). Natural composites I based on the NiAl-or Ni3Al-interstitial phase alloys produced upon cooling from a melt can be reinforced by the refractory thermally stable rigid interstitial phases, namely, borides and carbides, that are present in pseudobinary sections in equilibrium with these nickel aluminides, since the elements forming these phases dissolve completely in matrix melts and the mutual solubility of these phases in the solid state is low. Such borides are TiB2 and HfB2 in equilibrium with β-NiAl, and such carbides are, e.g., TiC and HfC in equilibrium with β-NiAl and La2C3, NbC, and TaC in equilibrium with γ'-Ni3Al. Natural composites II should be produced using solid-phase methods (NiAl with AlN, Y2O3, Al2O3) or a combination of methods, where a refractory interstitial phase of the Al2O3 or Y2O3 type is solid and the intermetallic NiAl or Ni3Al matrix is liquid. NiAl-TiB2 (HfB2), NiAl-Al2O3 (Y2O3), and Ni3Al-La2C3 (NbC, TaC) composites are considered as examples.

  18. Corrosion Behavior of Nickel Alloys in Wet Hydrofluoric Acid

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B

    2004-02-06

    Hydrofluoric acid is a water solution of hydrogen fluoride (HF). Hydrofluoric acid is used widely in diverse types of industrial applications; traditionally, it is used in pickling solutions in the metal industry, in the fabrication of chlorofluorocarbon compounds, as an alkylation agent for gasoline and as an etching agent in the industry of glass. In recent years, hydrofluoric acid has extensively been used in the manufacture of semiconductors and microelectronics during the wet chemical cleaning of silicon wafers. Hydrofluoric acid can be considered a reducing acid and although it is chemically classified as weaker than, for example, sulfuric or hydrochloric acids, it is extremely corrosive. This acid is also particularly toxic and poses greater health hazard than most other acids. The corrosion behavior of metals in hydrofluoric acid has not been as systematic studied in the laboratory as for other common inorganic acids. This is largely because tests using hydrofluoric acid cannot be run in standard equipment and because of the toxic nature of this acid. Moreover, short-term weight loss laboratory corrosion tests in hydrofluoric acid can be frustrating since the results are not as highly reproducible as in the case of other acids such as sulfuric or hydrochloric. One of the reasons is because hydrofluoric acid commonly attacks the coupons used for testing in a non-uniform manner. That is, the corrosive power of this acid is not aimed to uniform thinning but mostly to localized penetration below the skin of the metal in the form of thin cracks, voids, pits, trenches and sometimes intergranular attack. Figure 1 shows the cross section of a coupon of Alloy 600 (N06600) exposed for 336 h to the vapor phase of a solution of 20% HF at 93 C. In cases where internal penetration occurs such as in Figure 1, it may not be recommended to use corrosion rates based on weight loss for material selection.

  19. Skeletal Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    Min Enze

    2004-01-01

    Looking toward 21 century, smaller, cleaner and more energy-efficient technology will be an important trend in the development of chemical industry. In light of the new process requirements,a number of technology breakthroughs have occurred. One of these discoveries, the magnetically stabilized bed (MSB), has been proven a powerful process for intensification. Since its initial research in the late 1980's at Research Institute of Petroleum Processing (RIPP), the MSB technology and related catalytic material have matured rapidly through an intensive research and engineering program, primarily focused on its scaling-up.In this paper, we report the discovery of a novel skeletal amorphous nickel-based alloy and its use in magnetically stabilized bed (MSB). Amorphous alloys are new kinds of catalytic materials with short-range order but long-range disorder structure. In comparison with Raney Ni, the skeletal amorphous nickel-based alloy has an increasingly higher activity in the hydrogenation of reactive groups and compounds including nitro, nitrile, olefin, acetylene, aromatics, etc. Up to now, the amorphous nickel based alloy catalysts, SRNA series catalyst, one with high Ni ratio have been commercially manufactured more than four year. The new SRNA catalyst has been successfully implemented for hydrogenation applications in slurry reactor at Balin Petrochemical, SINOPEC.SRNA catalyst with further improvement in catalytic activity and stability raise its relative stability to 2~4 times of that of conventional catalyst. In the course of the long-cycle operation of SRNA-4 the excellent catalyst activity and stability can bring about such advantage as low reaction temperature, good selectivity and low catalyst resumption.Magnetically stabilized bed (MSB), a fluidized bed of magnetizable particles by applying a spatially uniform and time-invariant magnetic field oriented axially relative to the fluidizing fluid flow, had many advantages such as the low pressure drop and

  20. Internal nitridation of nickel-base alloys; Innere Nitrierung von Nickelbasis-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Krupp, U.; Christ, H.J. [Siegen Univ. (Gesamthochschule) (Germany). Inst. fuer Werkstofftechnik

    1998-12-31

    The chromuim concentration is the crucial variable in nitridation processes in nickel-base alloys. Extensive nitridation experiments with various specimen alloys of the system Ni-Cr-Al-Ti have shown that the Cr itself starts to form nitrides as from elevated initial concentrations of about 10 to 20 weight%, (depending on temperature), but that lower concentrations have an earlier effect in that they induce a considerable increase in the N-solubility of the nickel-base alloys. This causes an accelerated nitridation attack on the alloying elements Ti and Al. Apart from experimental detection and analysis, the phenomenon of internal nitridation could be described as well by means of a mathematical model calculating the diffusion with the finite-differences method and determining the precipitation thermodynamics by way of integrated equilibrium calculations. (orig./CB) [Deutsch] Im Verlauf der Hochtemperaturkorrosion von Nickelbasis-Superlegierungen kann durch beanspruchungsbedingte Schaedigungen der Oxiddeckschicht ein Verlust der Schutzwirkung erfolgen und als Konsequenz Stickstoff aus der Atmosphaere in den Werkstoff eindringen. Der eindiffundierende Stickstoff bildet vor allem mit den Legierungselementen Al, Cr und Ti Nitridausscheidungen, die zu einer relativ rasch fortschreitenden Schaedigung fuehren koennen. Eine bedeutende Rolle bei diesen Nitrierungsprozessen in Nickelbasislegierungen spielt die Cr-Konzentration in der Legierung. So ergaben umfangreiche Nitrierungsexperimente an verschiedenen Modellegierungen des Systems Ni-Cr-Al-Ti, dass Cr zwar selbst erst ab Ausgangskonzentrationen von ca. 10-20 Gew.% (abhaengig von der Temperatur) Nitride bildet, allerdings bereits bei geringen Konzentrationen die N-Loeslichkeit von Nickelbasis-Legierungen entscheidend erhoeht. Dies hat zur Folge, dass es zu einem beschleunigten Nitrierungsangriff auf die Legierungselemente Ti und Al kommt. Neben den experimentellen Untersuchungen konnte das Phaenomen der inneren

  1. Stress corrosion crack initiation of alloy 182 weld metal in primary coolant - Influence of chemical composition

    Energy Technology Data Exchange (ETDEWEB)

    Calonne, O.; Foucault, M.; Steltzlen, F. [AREVA (France); Amzallag, C. [EDF SEPTEN (France)

    2011-07-01

    Nickel-base alloys 182 and 82 have been used extensively for dissimilar metal welds. Typical applications are the J-groove welds of alloy 600 vessel head penetrations, pressurizer penetrations, heater sleeves and bottom mounted instrumented nozzles as well as some safe end butt welds. While the overall performance of these weld metals has been good, during the last decade, an increasing number of cases of stress corrosion cracking of Alloy 182 weld metal have been reported in PWRs. In this context, the role of weld defects has to be examined. Their contribution in the crack initiation mechanism requires laboratory investigations with small scale characterizations. In this study, the influence of both alloy composition and weld defects on PWSCC (Stress Corrosion Cracking in Primary Water) initiation was investigated using U-bend specimens in simulated primary water at 320 C. The main results are the following: -) the chemical compositions of the weld deposits leading to a large propensity to hot cracking are not the most susceptible to PWSCC initiation, -) macroscopically, superficial defects did not evolve during successive exposures. They can be included in large corrosion cracks but their role as 'precursors' is not yet established. (authors)

  2. Evaluation of effect of recasting of nickel-chromium alloy on its castability using different investment materials: An in vitro study

    OpenAIRE

    Abhinav Sharma; Shobha J Rodrigues; Thilak B Shetty; Vidya K Shenoy; Mahesh Mundathaje; Sharon Saldanha

    2016-01-01

    Context: Castability has been found to be affected by many aspects of the entire casting system. Very few references in dental literature are available regarding recasting of the base metal alloys. Aims: To evaluate and compare the castability of fresh and reused nickel-chromium alloy and to evaluate the effect of two brands of investment materials on castability of nickel-chromium alloy. Subjects and Methods: For the experimental purpose of evaluation of the effect of recasting of nick...

  3. Characterization of constitutional liquid film migration in nickel-base alloy 718

    Science.gov (United States)

    Acoff, V. L.; Thompson, R. G.

    1996-09-01

    When multiphase alloys are rapidly heated, it is possible to cause melting of the interface between phases. This is called constitutional liquation if, during melting, the bulk composition is in a nonliquid region of the phase diagram but the tie-line between the liquating phases passes through a liquid region. The liquid produced during constitutional liquation can spread along grain boundaries and promote liquid film migration (LFM). This is known as constitutional liquid film migration (CLFM), which is thermodynamically similar to liquid film migration; however, mechanistically there are significant differences. Nickel-base alloy 718 has been studied to show the features of migration that are unique to CLFM. Experimentation consisted of heat-treating rods of alloy 718 to promote the trapping of niobium carbide particles on the grain boundaries. These samples were then subjected to isothermal treatments above their constitutional-liquation temperature, which produced CLFM of the grain boundaries. The movement of the liquid films away from their centers of curvature, the formation of a new solid solution behind the migrated liquid films, and the reversals of curvature of the migrated liquid films confirmed that CLFM was the phenomenon observed. The concentration of niobium behind the migrated liquid films for isothermal treatments below the solidus temperature was shown to be greater than the niobium concentration in the matrix. Above the solidus temperature, there was no increase in niobium concentration. The validity of the coherency strain hypothesis as the driving force for CLFM in alloy 718 is discussed.

  4. Inertia Friction Welding Dissimilar Nickel-Based Superalloys Alloy 720Li to IN718

    Science.gov (United States)

    Huang, Z. W.; Li, H. Y.; Preuss, M.; Karadge, M.; Bowen, P.; Bray, S.; Baxter, G.

    2007-07-01

    This article describes a comprehensive microstructural characterization of an inertia friction welded joint between nickel-based superalloys 720Li and IN718. The investigation has been carried out on both as-welded and postweld heat-treated conditions. The detailed metallographic analysis has enabled the relation of hardness profiles across inertia-welded alloy 720Li to IN718 and morphological changes of the precipitates present. The work demonstrates that inertia friction welding (IFW) 720Li to IN718 results in a weld free of micropores and microcracks and no significant chemical migration across the weld line. However, substantial differences in terms of grain structure and precipitation phase distribution variations are observed on each side of the dissimilar weld. The high γ‧ volume fraction alloy 720Li exhibits a wider heat-affected zone than the mainly γ‧‧ strengthened IN718. Alloy 720Li displays only a small hardness trough near the weld line in the as-welded condition due to the depletion of γ‧, while γ″-strengthened IN718 shows a soft precipitation-free weld region. Postweld heat treatment (PWHT) of the dissimilar weld at 760 °C, a typical annealing temperature for alloy 720Li, results in an overmatch of the heat-affected zone in both sides of the weld. The comparison of the as-welded and postweld heat-treated condition also reveals that IN718 is in an overaged condition after the stress relief treatment.

  5. Preparation of low-platinum-content platinum-nickel, platinum-cobalt binary alloy and platinum-nickel-cobalt ternary alloy catalysts for oxygen reduction reaction in polymer electrolyte fuel cells

    Science.gov (United States)

    Li, Mu; Lei, Yanhua; Sheng, Nan; Ohtsuka, Toshiaki

    2015-10-01

    A series of low-platinum-content platinum-nickel (Pt-Ni), platinum-cobalt (Pt-Co) binary alloys and platinum-nickel-cobalt (Pt-Ni-Co) ternary alloys electrocatalysts were successfully prepared by a three-step process based on electrodeposition technique and studied as electrocatalysts for oxygen reduction reaction (ORR) in polymer-electrolyte fuel cells. Kinetics of ORR was studied in 0.5 M H2SO4 solution on the Pt-Ni, Pt-Co and Pt-Ni-Co alloys catalysts using rotating disk electrode technique. Both the series of Pt-Ni, Pt-Co binary alloys and the Pt-Ni-Co ternary alloys catalysts exhibited an obvious enhancement of ORR activity in comparison with pure Pt. The significant promotion of ORR activities of Pt-Ni and Pt-Co binary alloys was attributed to the enhancement of the first electron-transfer step, whereas, Pt-Ni-Co ternary alloys presented a more complicated mechanism during the electrocatalysis process but a much more efficient ORR activities than the binary alloys.

  6. Corrosion of aluminium, stainless steels and AISI 680 nickel alloy in nitrogen-based fuels

    Energy Technology Data Exchange (ETDEWEB)

    Kap, I.; Starostin, M.; Shter, G.E.; Grader, G.S. [Department of Chemical Engineering, Technion-Israel Institute of Technology, Haifa (Israel)

    2012-07-15

    Nitrogen-based compounds can potentially be used as alternative non-carbon or low-carbon fuels. Nevertheless, the corrosion of construction materials at high temperatures and pressures in the presence of such fuel has not been reported yet. This work is focused on the corrosion of AISI Al 6061, 1005 carbon steel (CS), 304, 316L, 310 austenitic stainless steels (SS) and 680 nickel alloy in highly concentrated water solution of ammonium nitrate and urea (ANU). The corrosion at 50 C and ambient pressure and at 350 C and 20 bar was investigated to simulate storage and working conditions. Sodium chloride was added to the fuel (0-5 wt%) to simulate industrial fertilizers and accelerated corrosion environment. Heavy corrosion of CS was observed in ANU solution at 50 C, while Al 6061, 304 and 316L SS showed high resistance both to uniform and pitting corrosion in ANU containing 1% of sodium chloride. Addition of 5% sodium chloride caused pitting of Al 6061 but had no influence on the corrosion of SS. Tests in ANU at 350 C and 20 bar showed pitting on SS 304 and 316L and 680 nickel alloy. The highest corrosion resistance was found for SS 310 due to formation of stable oxide film on its surface. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  7. Interactions at the mould – modifying coating – molten nickel alloy interface

    Directory of Open Access Journals (Sweden)

    J. Michalska

    2011-07-01

    Full Text Available The study describes thermal-chemical interactions that take place in the molten nickel alloy-ceramic mould system, where the mould is either coated with a modifying coating („blue” mould or is not („white” mould. The ceramic mould based on zirconium silicate was made by investment process at the WSK Rzeszów Foundry. The main component of the modifying coating was cobalt aluminate CoAl2O4 added in an amount of 10%. Thermodynamic calculations indicated the possibility of chemical reactions taking place between the chemically active nickel alloy constituents (Al, Ti, Hf, Ta and Nb and the components of a ceramic mould and modifying coating. The result of such interactions is the risk of the formation of cracks on the surface of mould and molten metal penetration into these cracks, combined with the formation of casting defects, like burns-on, pitting, etc., as proved by extensive X-ray microanalysis. Changes of chemical composition in the surface layer of castings were also reported.

  8. Nickel super alloy INCONEL 713LC - structural characteristics after heat treatment

    Directory of Open Access Journals (Sweden)

    A. Hernas

    2007-06-01

    Full Text Available Purpose: Nickel super alloy’s products are mainly using for construction parts of jet engines, gas turbines and turbo-blowers.Design/methodology/approach: Super alloy was commercially produced and was investigated by using the light microscopy (OLYMPUS IX 71 and local chemical microanalysis and by the scanning electron microscopy (JEOL JSM 50AFindings: We found a mode of optimum heat treatment. On the basis of obtained results it is possible to recommend a following regime of heat treatment: heating and dwell at the temperature exceeding 1240 °C (min. 1260 °C, so that precipitates at the grain boundaries dissolve completely, with subsequent slow cooling down to the temperature of approx. 940-950 °C, so that there occurs intensive intra-granular precipitation of intermetallic phase γ’.Research limitations/implications: The experiment was limited by occurrence a void in cast alloys.Practical implications: Nickel super alloy’s products are mainly using for construction parts of jet engines, gas turbines and turbo-blowers.Originality/value: Mode of optimum heat treatment was proposed. On the basis of obtained results it is possible to recommend the most suitable heat treatment, which produce intensive intra-granular precipitation of inter-metallic phase γ’. It was received a new know-how in this field.

  9. Crack stability analysis of low alloy steel primary coolant pipe

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T.; Kameyama, M. [Kansai Electric Power Company, Osaka (Japan); Urabe, Y. [Mitsubishi Heavy Industries, Ltd., Takasago (Japan)] [and others

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  10. Surface Oxidation Phenomena of Ni-Based Alloy 600 in PWR Primary Water Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Yun Soo; Hwang, Seong Sik; Kim, Sung Woo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    There is, nevertheless, growing evidence in support for the internal oxidation model by Scot, in which grain boundary oxidation is responsible for embrittlement and cracking. Grain boundaries can act as an enhanced diffusion path for oxidation, and grain boundary oxidation can be regarded as a precursor for crack initiation. Oxidation of the grain boundary in almost all nickel-based alloys exposed to primary water is known to be detrimental for grin boundary cohesion. Panter et al. showed that the crack initiation time is strongly reduced when the specimens are pre-exposed in a simulated PWR environment in the absence of applied stress. The changes of the grain boundary structure and chemistry owing to oxygen penetration can increase the sensitivity to PWSCC under a load since grain boundary oxidization significantly weakens the grain boundary strength. Most of the important experimental results obtained are believed to correlate with the oxidation penetration into the material. A spinel structure was detected by XRD in the oxide layers. Several different types of oxide scales were found by SEM examination on the corroded surface of Alloy 600 after an immersion test in the primary water environments. Surface grain boundaries were oxidized by oxygen penetration into the matrix through grain boundaries. Grain boundary oxidization is thought to be the main reason for intergranular cracking in this alloy in a primary water environment of a PWR.

  11. Studies on the Codeposition of SiC Nanopowder with Nickel, Cobalt, and Co-Ni Alloys

    Directory of Open Access Journals (Sweden)

    Ewa Rudnik

    2014-01-01

    Full Text Available Electrodeposition of SiC nanopowder (approximately 120 nm with nickel, cobalt, and Co-Ni alloy matrix was studied. It was found that particles suspended in the bath affect slightly the reduction of metallic ions. Incorporation of the ceramic particles was governed mainly by the morphology of the matrix surface, while no strict correlation between the amount of cobalt ions adsorbed on the powder and the SiC content in the composites was found. Microhardness of nickel deposits was 585±5 HV, while for cobalt-rich coatings (84–95 wt.% Co the values were in the range of 260–290 HV, independently of the SiC content in the coatings. Fine-grained nickel deposits were characterized by good corrosion resistance, while cobalt and Co-Ni alloys showed high corrosion current densities.

  12. Evaluation of effect of recasting of nickel-chromium alloy on its castability using different investment materials: An in vitro study

    Directory of Open Access Journals (Sweden)

    Abhinav Sharma

    2016-01-01

    Conclusions: Within the limitations of the study, it was concluded that there was no significant difference found in castability of different percentage combinations of new and once casted alloy using two investment materials. The addition of new alloy during recasting to maintain the castability of nickel-chromium alloy may therefore not be required.

  13. Nickel

    Science.gov (United States)

    The agricultural significance of nickel (Ni) is becoming increasingly apparent; yet, relative few farmers, growers, specialists or researchers know much about its function in crops, nor symptoms of deficiency or toxicity. The body of knowledge is reviewed regarding Ni’s background, uptake, transloc...

  14. Thresholds of time dependent intergranular crack growth in a nickel disc alloy Alloy 720Li

    OpenAIRE

    Li Hangyue; Fisk Joe; Lim Lik-Beng; Williams Steve; Bowen Paul

    2014-01-01

    At high temperatures in air, introducing a dwell period at the peak stress of fatigue cycles promotes time dependent intergranular crack growth which can increase crack growth rates by upto a few orders of magnitude from the rates of transgranular fatigue crack growth in superalloys. It is expected that time dependent intergranular crack growth in nickel-based superalloys may not occur below a critical mechanical driving force, ΔKth−IG, analogous to a fatigue threshold (ΔKth) and a critical t...

  15. The properties and transport phenomena in oxide films on iron, nickel, chromium and their alloys in aqueous environments

    Energy Technology Data Exchange (ETDEWEB)

    Laitinen, T.; Bojinov, M.; Betova, I.; Maekelae, K.; Saario, T. [VTT Manufacturing Technology, Espoo (Finland)

    1999-01-01

    The construction materials used in coolant systems in nuclear power plants become covered with oxide films as a result of exposure to the aqueous environment. The susceptibility of the materials to different forms of corrosion, as well as the extent of the incorporation of radioactive species on the surfaces of the primary circuit, are greatly influenced by the physical and chemical properties of these oxide films. The composition and characteristics of the oxide films in turn depend on the applied water chemistry. This work was undertaken in order to collect and evaluate the present views on the structure and behaviour of oxide films formed on iron- and nickel-based materials in aqueous environments. This survey should serve to recognise the areas in which more understanding and research effort is needed. The review begins with a discussion on the bulk oxides of iron, nickel and chromium, as well as their mixed oxides. In addition to bulk oxides, the structure and properties of oxide films forming on pure iron, nickel and chromium and on iron- and nickel-based engineering alloys are considered. General approaches to model the structure and growth of oxide films on metals are discussed in detail. The specific features of the oxide structures, properties and growth at high temperatures are presented with special focus on the relevance of existing models. Finally, the role of oxide films in localised corrosion, oxide breakdown pitting. Stress corrosion cracking and related phenomena is considered. The films formed on the surfaces of iron- and nickel-based alloys in high-temperature aqueous environments generally comprise two layers, i.e. the so-called duplex structure. The inner part is normally enriched in chromium and has a more compact structure, while the outer part is enriched in iron and has a cracked or porous structure. The information collected clearly indicates the effect of the chemical environment on the properties of oxide films growing on metal surfaces

  16. Evaluation of Metallurgical Quality of Master Heat IN-713C Nickel Alloy Ingots

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2012-12-01

    Full Text Available The paper presents the results of evaluation of the metallurgical quality of master heat ingots and of the identification of non-metallic inclusions (oxides of Al., Zr, Hf, Cr, etc., which have been found in the shrinkage cavities formed in these ingots. The inclusions penetrate into the liquid alloy, and on pouring of mould are transferred to the casting, especially when the filtering system is not sufficiently effective. The specific nature of the melting process of nickel and cobalt alloys, carried out in vacuum induction furnaces,excludes the possibility of alloy refining and slag removal from the melt surface. Therefore, to improve the quality of castings (parts of aircraft engines, it is so important to evaluate the quality of ingots before charging them into the crucible of an induction furnace. It has been proved that one of the methods for rapid quality evaluation is an ATD analysis of the sample solidification process, where samples are taken from different areas of the master heat ingot. The evaluation is based on a set of parameters plotted on the graph of the dT/dt derivative curve during the last stage of the solidification process in a range from TEut to Tsol.

  17. Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

    Institute of Scientific and Technical Information of China (English)

    GE Jiaqi; WANG Kehong; ZHANG Deku; WANG Jian

    2015-01-01

    Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 Al alloy foil asfi ller metal were joined by using high frequency induction brazing. The microstructure of Fe/Al brazed joint was studied by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD). Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-Al intermetallic compound which is brittle by blocking the contact between Al and Fe. Intermetallic compounds, i e,Al3Ni2, Al1.1Ni0.9 and Al0.3Fe3Si0.7 presented in Al side, FeNi and Fe-Al-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of Al side, where plenty of Al3Ni2 intermetallic compounds were distributed continuously.

  18. Evaluation of Metallurgical Quality of Master Heat IN-713C Nickel Alloy Ingots

    Directory of Open Access Journals (Sweden)

    Binczyk F.

    2012-12-01

    Full Text Available The paper presents the results of evaluation of the metallurgical quality of master heat ingots and of the identification of non-metallic inclusions (oxides of Al., Zr, Hf, Cr, etc., which have been found in the shrinkage cavities formed in these ingots. The inclusions penetrate into the liquid alloy, and on pouring of mould are transferred to the casting, especially when the filtering system is not sufficiently effective. The specific nature of the melting process of nickel and cobalt alloys, carried out in vacuum induction furnaces, excludes the possibility of alloy refining and slag removal from the melt surface. Therefore, to improve the quality of castings (parts of aircraft engines, it is so important to evaluate the quality of ingots before charging them into the crucible of an induction furnace. It has been proved that one of the methods for rapid quality evaluation is an ATD analysis of the sample solidification process, where samples are taken from different areas of the master heat ingot. The evaluation is based on a set of parameters plotted on the graph of the dT/dt derivative curve during the last stage of the solidification process in a range from TEut to Tsol.

  19. Investigation on plasma-sprayed ZrO2 thermal barrier coating on nickel alloy substrate

    Institute of Scientific and Technical Information of China (English)

    卢安贤; 常鹰; 蔡小梅

    2002-01-01

    The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY-Y2O3 stabilized ZrO2 transition layer and Y2O3 stabilized ZrO2 ceramic layer are prepared on nickel alloy substrates using the plasma spray technique. The relationship among the composition, structure and property of the coatings are investiga-ted by means of optical microscope, scanning electronic microscope and the experiments of thermal shock resistance cycling and high temperature oxidation resistance. The results show that the structure design of introdu-cing a transition layer between Ni alloy substrate and ZrO2 ceramic coating guarantees the high quality and properties of the coatings; ZrO2 coatings doped with a little SiO2 possesses better thermal shock resistance and more excellent hot corrosion resistance as compared with ZrO2 coating materials without SiO2 ;the improvement in performance of ZrO2 coating doped with SiO2 is due to forming more dense coating structure by self- closing effects of the flaws and pores in the ZrO2 coatings.

  20. Titanium-nickel shape memory alloy foams for bone tissue engineering.

    Science.gov (United States)

    Xiong, J Y; Li, Y C; Wang, X J; Hodgson, P D; Wen, C E

    2008-07-01

    Titanium-nickel (TiNi) shape memory alloy (SMA) foams with an open-cell porous structure were fabricated by space-holder sintering process and characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The mechanical properties and shape memory properties of the TiNi foam samples were investigated using compressive test. Results indicate that the plateau stresses and elastic moduli of the foams under compression decrease with the increase of their porosities. The plateau stresses and elastic moduli are measured to be from 1.9 to 38.3 MPa and from 30 to 860 MPa for the TiNi foam samples with porosities ranged from 71% to 87%, respectively. The mechanical properties of the TiNi alloy foams can be tailored to match those of bone. The TiNi alloy foams exhibit shape memory effect (SME), and it is found that the recoverable strain due to SME decreases with the increase of foam porosity.

  1. Sonocatalytic injury of cancer cells attached on the surface of a nickel-titanium dioxide alloy plate.

    Science.gov (United States)

    Ninomiya, Kazuaki; Maruyama, Hirotaka; Ogino, Chiaki; Takahashi, Kenji; Shimizu, Nobuaki

    2016-01-01

    The present study demonstrates ultrasound-induced cell injury using a nickel-titanium dioxide (Ni-TiO2) alloy plate as a sonocatalyst and a cell culture surface. Ultrasound irradiation of cell-free Ni-TiO2 alloy plates with 1 MHz ultrasound at 0.5 W/cm(2) for 30s led to an increased generation of hydroxyl (OH) radicals compared to nickel-titanium (Ni-Ti) control alloy plates with and without ultrasound irradiation. When human breast cancer cells (MCF-7 cells) cultured on the Ni-TiO2 alloy plates were irradiated with 1 MHz ultrasound at 0.5 W/cm(2) for 30s and then incubated for 48 h, cell density on the alloy plate was reduced to approximately 50% of the controls on the Ni-Ti alloy plates with and without ultrasound irradiation. These results indicate the injury of MCF-7 cells following sonocatalytic OH radical generation by Ni-TiO2. Further experiments demonstrated cell shrinkage and chromatin condensation after ultrasound irradiation of MCF-7 cells attached on the Ni-TiO2 alloy plates, indicating induction of apoptosis.

  2. The role of Hydrogen and Creep in Intergranular Stress Corrosion Cracking of Alloy 600 and Alloy 690 in PWR Primary Water Environments ? a Review

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B; Hua, F H

    2004-07-12

    Intergranular attack (IGA) and intergranular stress corrosion cracking (IGSCC) of Alloy 600 in PWR steam generator environment has been extensively studied for over 30 years without rendering a clear understanding of the essential mechanisms. The lack of understanding of the IGSCC mechanism is due to a complex interaction of numerous variables such as microstructure, thermomechanical processing, strain rate, water chemistry and electrochemical potential. Hydrogen plays an important role in all these variables. The complexity, however, significantly hinders a clearer and more fundamental understanding of the mechanism of hydrogen in enhancing intergranular cracking via whatever mechanism. In this work, an attempt is made to review the role of hydrogen based on the current understanding of grain boundary structure and chemistry and intergranular fracture of nickel alloys, effect of hydrogen on electrochemical behavior of Alloy 600 and Alloy 690 (e.g. the passive film stability, polarization behavior and open-circuit potential) and effect of hydrogen on PWSCC behavior of Alloy 600 and Alloy 690. Mechanistic studies on the PWSCC are briefly reviewed. It is concluded that further studies on the role of hydrogen on intergranular cracking in both inert and primary side environments are needed. These studies should focus on the correlation of the results obtained at different laboratories by different methods on materials with different metallurgical and chemical parameters.

  3. Passivation and corrosion of the high performance materials alloy 33, alloy 31 and nickel in LiBr solution at different temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Igual Munoz, A.; Garcia Anton, J.; Guinon, J.L.; Perez Herranz, V. [Departamento de Ingenieria Quimica y Nuclear. E.T.S. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain)

    2004-07-01

    Aqueous solutions containing high concentrations of Lithium Bromide are employed as absorbent solutions for almost all types of heating and refrigerating absorption systems that use natural gas or steam as energy sources. LiBr solutions can cause serious corrosion problems in common metallic components. The objective of the present work was to study the corrosion resistance of new high alloyed materials in commercial LiBr heavy brine solution (which contains chromate as inhibitor), at different temperatures (25, 30, 40, 50, 60, 70 and 80 deg. C). The materials tested were stainless steels Alloy 33 (UNS R20033), a new corrosion resistant austenitic material alloyed with nominally (wt%) 33 Cr, 32 Fe, 31 Ni; Nicrofer 3127 hMo-alloy 31 (UNS N08031), an iron-nickel-chromium-molybdenum alloy with nitrogen; and pure Nickel. Corrosion resistance was estimated from the cyclic potentiodynamic polarization curves, comparing OCP values, calculating corrosion potentials and current rates from Tafel analysis; in order to characterize the passivating behaviour of the alloys the study was completed with the analysis of the pitting potentials, passivating current and re-passivating properties at the temperatures under study. Passivating properties are well observed in all the samples in commercial LiBr solution at all temperatures. In these cases, passivation properties decrease with temperature. (authors)

  4. Microstructure of cryogenically treated martensitic shape memory nickel-titanium alloy

    Directory of Open Access Journals (Sweden)

    Thilla Sekar Vinothkumar

    2015-01-01

    Full Text Available Context: Recent introduction of shape memory (SM nickel-titanium (NiTi alloy into endodontics is a major breakthrough. Although the flexibility of these instruments was enhanced, fracture of rotary endodontic instruments during instrumentation is an important challenge for the operator. Implementation of supplementary manufacturing methods that would improve the fatigue life of the instrument is desirable. Aim: The purpose of this study was to investigate the role of dry cryogenic treatment (CT conditions on the microstructure of martensitic SM NiTi alloy. Materials and Methods: Experiments were conducted on Ni-51 wt% Ti-49 wt% SM alloy. Five cylindrical specimens and five sheet specimens were subjected to different CT conditions: Deep CT (DCT 24 group: −185°C; 24 h, DCT 6 group: −185°C; 6 h, shallow CT (SCT 24 group: −80°C, 24 h, SCT 6 group: −80°C, 6 h and control group. Microstructure of surface was observed on cylindrical specimens with an optical microscope and scanning electron microscope at different magnifications. Subsurface structure was analyzed on sheet specimens using X-ray diffraction (XRD. Results: Microstructures of all SM NiTi specimens had equiaxed grains (approximately 25 μm with well-defined boundaries and precipitates. XRD patterns of cryogenically treated specimens revealed accentuation of austenite and martensite peaks. The volume of martensite and its crystallite size was relatively more in DCT 24 specimen. Conclusions: DCT with 24 h soaking period increases the martensite content of the SM NiTi alloy without altering the grain size.

  5. Corrosion of Nickel-Based Alloys in Ultra-High Temperature Heat Transfer Fluid

    Science.gov (United States)

    Wang, Tao; Reddy, Ramana G.

    2017-03-01

    MgCl2-KCl binary system has been proposed to be used as high temperature reactor coolant. Due to its relatively low melting point, good heat capacity and excellent thermal stability, this system can also be used in high operation temperature concentrating solar power generation system as heat transfer fluid (HTF). The corrosion behaviors of nickel based alloys in MgCl2-KCl molten salt system at 1,000 °C were determined based on long-term isothermal dipping test. After 500 h exposure tests under strictly maintained high purity argon gas atmosphere, the weight loss and corrosion rate analysis were conducted. Among all the tested samples, Ni-201 demonstrated the lowest corrosion rate due to the excellent resistance of Ni to high temperature element dissolution. Detailed surface topography and corrosion mechanisms were also determined by using scanning electron microscopy (SEM) equipped with energy dispersive spectrometer (EDS).

  6. Multiple scattering filter: Application to plane defect detection in a nickel alloy

    Science.gov (United States)

    Trottier, Camille; Shahjhan, Sharfine; Schumm, Andreas; Aubry, Alexandre; Derode, Arnaud

    2016-02-01

    The ultrasonic inspection of polycrystalline media remains a challenge. The high noise levels due to interaction between the wave and the microstructure limit the efficiency of classical ultrasonic techniques to detect a defect in a coarse grain structure. The aim of this work is to reduce the influence of multiple scattering in order to increase the information obtained from the defect. The technique introduced here is based on array probes for the acquisition of the medium's response matrix by full matrix capture, after which a filter based on random matrix theory is applied. Here an improvement of this technique is applied on nickel-based alloy mock-ups that present an unfavourable grain structure and well known bulk and plane defects. The results in normal incidence and with an angle array probe of 128 elements and 5 MHz of central frequency are compared to classical phased array probe techniques.

  7. Special Features of Fracture of a Solid-State Titanium Alloy - Nickel - Stainless Steel Joint

    Science.gov (United States)

    Khazgaliev, R. G.; Mukhametrakhimov, M. Kh.; Imaev, M. F.; Shayakhmetov, R. U.; Mulyukov, R. R.

    2015-10-01

    Microstructure, nanohardness, and special features of fracture of three-phase titanium alloy and stainless steel joint through a nanostructural nickel foil are investigated. Uniformly distributed microcracks are observed in Ti2Ni and TiN3 layers joined at temperatures above T = 700°C, whereas no microcracks are observed in the TiNi layer. This suggests that the reason for microcracking is an anomalously large change in the linear expansion coefficient of the TiNi layer during austenitic-martensitic transformation. Specimens subjected to mechanical tests at T = 20°C are fractured along different layers of the material, namely, in the central part of the specimen they are fractured along the Ti2Тi/TiNi interface, whereas at the edge they are fractured along the TiNi/TiNi3 interface.

  8. Creep-Fatigue Crack Growth Interaction in Nickel Base Supper Alloy

    Directory of Open Access Journals (Sweden)

    F. Djavanroodi

    2008-01-01

    Full Text Available Most engineering components which operate at elevated temperatures are subjected to non-steady loading during service. This paper describes the current fracture mechanics concepts that are employed to predict cracking of Nickel base supper alloy materials at high temperatures under low and high frequency cyclic loading. A model for predicting creep crack growth in terms of C* and the creep uniaxial ductility is presented at low frequency and at high frequency power law relation is used to predict the crack growth rate. When dealing with creep/fatigue interaction a simple cumulative damage concept with fractography evidence is used to predict the crack growth rate. It is shown that these models give good agreement with the experimental results.

  9. High Speed Palladium-Nickel Alloy Electroplating Process%高速电镀钯-镍合金工艺

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wan; CLAUSS M; GUEBEY J; SCHWAGER F

    2009-01-01

    Because the cost is high when gold is used as a contacting surface coating for electronic connection, palladium-nickel alloy has become the most attractive substitute for gold in such application. However, conventional ammonia palladium-nickel and mew non-ammonia plating processes are not very satisfactory in the respect of environmental protection. Compared with the palladium-nickel alloy electroplating process at early stage, the low-ammonia and high speed palladium-nickel alloy plating process can offer outstanding technical performances, lower material consumption and improve environmental conditions.%由于金用作电子连接接触表面镀层,成本高,电镀钯-镍合金已成为最具吸引力的接触材料的替代品.然而,传统氨系电镀钯-镍工艺和新的无氨电镀钯-镍工艺有许多环保特征未能达到最佳.与早期电镀钯-镍合金相比,低氨高速电镀钯-镍合金工艺具有技术性能卓越,物料消耗降低和环境状况改善等优势.

  10. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    MuXuhong; ZongBaoning; 等

    2002-01-01

    Amorphous nickel based alloy catalysts(denoted as the SRNA series catalysts)were prepared via rapid quenching method followed by alkali leaching and other activation procedures.The physicochemical characterizations show that nickel,the active component in these catalysts,exists in the amorphous state,and the catalyst particles possess many nanosized voids leading to large surface area(the highest is 145m2/g).The evaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higher activity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups.At present,the SRNA series catalysts have been successfully used in hydrogenation of glucose,hydrogenation of pharmaceutical intermediates and purification of caprolactam.In order to use these catalysts efficiently,a magnetically stabilized bed(MSB) technology has been developed by combining the ferromagnetic property of the catalyst with the good mass transfer characteristics of MSB.The demonstration unit of MSB hydrogenation technology has been set up and has kept running for 2800 hours.The results show that,after running 2800 hours,the catalyst still retained good activity; meanwhile,the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  11. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Amorphous nickel based alloy catalysts (denoted as the SRNA series catalysts) were prepared viarapid quenching method followed by alkali leaching and other activation procedures. The physicochemicalcharacterizations show that nickel, the active component in these catalysts, exists in the amorphous state, andthe catalyst particles possess many nanosized voids leading to large surface area (the highest is 145m2/g). Theevaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higheractivity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups. At present, the SRNA series catalysts have been successfully used in hydrogenation ofglucose, hydrogenation of pharmaceutical intermediates and purification of caprolactam. In order to use thesecatalysts efficiently, a magnetically stabilized bed (MSB) technology has been developed by combining theferromagnetic property of the catalyst with the good mass transfer characteristics of MSB. The demonstrationunit of MSB hydrogenation technology has been set up and has kept running for 2800 hours. The results showthat, after running 2800 hours, the catalyst still retained good activity; meanwhile, the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  12. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    Mu Xuhong; Zong Baoning; Meng Xiangkun; Min Enze

    2002-01-01

    Amorphous nickel based alloy catalysts (denoted as the SRNAseries catalysts) were prepared viarapid quenching method followed by alkali leaching and other activation procedures. The physicochemicalcharacterizations show that nickel, the active component in these catalysts, exists in the amorphous state, andthe catalyst particles possess many nanosized voids leading to large surface area (the highest is 145m2/g). Theevaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higheractivity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups. At present, the SRNA series catalysts have been successfully used in hydrogenation ofglucose, hydrogenation of pharmaceutical intermediates and purification of caprolactam. In order to use thesecatalysts efficiently, a magnetically stabilized bed (MSB) technology has been developed by combining theferromagnetic property of the catalyst with the good mass transfer characteristics of MSB. The demonstrationunit of MSB hydrogenation technology has been set up and has kept running for 2800 hours. The results showthat, after running 2800 hours, the catalyst still retained good activity; meanwhile, the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  13. Program for the Inspection of Nickel Alloy Components Report from the Program’s Steering Committee: Inspection of Bottom-Mounted Instrumentation Nozzles Round Robin

    Energy Technology Data Exchange (ETDEWEB)

    Cumblidge, Stephen E.; Heasler, Patrick G.; Doctor, Steven R.; Taylor, Theodore T.

    2009-11-13

    The U.S. Nuclear Regulatory Commission (NRC) executed agreements with organizations in Japan, Sweden, South Korea, Finland, and the United States to establish the Program for the Inspection of Nickel Alloy Components (PINC).

  14. [Design and biomechanical analysis of nickel-titanium open shape memory alloy artificial vertebral body].

    Science.gov (United States)

    Liu, Hui; Lian, Kejian; Liao, Lijun; Zhai, Wenliang; Ding, Zhenqi

    2010-10-01

    To design an open shape memory alloy artificial vertebral body that can be used to reconstruct the vertebral body in spine diseases, such as thoracic-lumbar spine tumors, burst fracture of the vertebrae, kyphosis and scoliosis, and to evaluate the biomechanical stability of lumbar functional segment unit after insertion with the shape memory alloy artificial vertebral body. The open shape memory alloy artificial vertebral body with nickel-titanium (NiTi) alloy was made. Eight fresh spine specimens (T14-L5) from normal adult porcine were used to detect the range of motion (ROM) in 4 models and were divided into 4 groups: intact vertebrae served as group A; pedicle screw fixation of T15, L1, L3, and L4 was given in group B; after total resection of L2, it was reconstructed by open shape memory alloy artificial vertebral body combined with pedicle screw fixation of T15, L1, L3, and L4 in group C; and after total resection of L2, it was reconstructed by titanium cage vertebral body combined with pedicle screw fixation of T15, L1, L3, and L4 in group D. The three-dimensional ROM of flexion, extension, left/right lateral bending, and left/right rotation in T15-L1, L1-3, and L3,4 segments were detected in turn by the spinal three-dimensional test machine MTS-858 (load 0-8 N x m). Compared with group A, groups B, C, and D had good stability in flexion, extension, left/right lateral bending, and left/right rotation, showing significant differences (P 0.05). Group C had less degree of motion in T15-L1 and L3,4 segments than group D, showing significant differences (P 0.05). The open shape memory alloy artificial vertebral body has a reasonable structure and good biomechanical stability, it can be used to stabilize the spinal segment with pedicle screw fixation.

  15. Oxidation and thermal fatigue of coated and uncoated NX-188 nickel-base alloy in a high velocity gas stream

    Science.gov (United States)

    Johnson, J. R.; Young, S. G.

    1972-01-01

    A cast nickel-base superalloy, NX-188, coated and uncoated, was tested in a high-velocity gas stream for resistance to oxidation and thermal fatigue by cycling between room temperature and 980, 1040, and 1090 C. Contrary to the behavior of more conventional nickel-base alloys, uncoated NX-188 exhibited the greatest weight loss at the lowest test temperature. In general, on the basis of weight change and metallographic observations a coating consisting of vapor-deposited Fe-Cr-Al-Y over a chromized substrate exhibited the best overall performance in resistance to oxidation and thermal fatigue.

  16. Nickel-Catalyzed Synthesis of Primary Aryl and Heteroaryl Amines via C–O Bond Cleavage

    KAUST Repository

    Yue, Huifeng

    2017-03-13

    A nickel-catalyzed protocol for the conversion of aryl and heteroaryl alcohol derivatives to primary and secondary aromatic amines via C(sp2)-O bond cleavage is described. The new amination protocol can be applied to a range of substrates bearing diverse functional groups and uses readily available benzophenone imines as an effective nitrogen source.

  17. Effects of alloy chemistry, cold work, and water chemistry on corrosion fatigue and stress corrosion cracking of nickel alloys and welds.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Energy Technology

    2001-04-01

    Reactor vessel internal components made of nickel-base alloys are susceptible to environmentally assisted cracking (EAC). A better understanding of the causes and mechanisms of this cracking may permit less conservative estimates of damage accumulation and requirements on inspection intervals. The objective of this work is to evaluate and compare the resistance of Alloys 600 and 690 and their welds, such as Alloys 82, 182, 52, and 152, to EAC in simulated light water reactor environments. The existing crack growth rate (CGR) data for these alloys under cyclic and constant loads have been evaluated to establish the effects of alloy chemistry, cold work, and water chemistry. The experimental fatigue CGRs are compared with CGRs that would be expected in air under the same mechanical loading conditions to obtain a qualitative understanding of the degree and range of conditions for significant environmental enhancement in growth rates. The existing stress corrosion cracking (SCC) data on Alloys 600 and 690 and Alloy 82, 182, and 52 welds have been compiled and analyzed to determine the influence of key parameters on growth rates in simulated PWR and BWR environments. The SCC data for these alloys have been evaluated with correlations developed by Scott and by Ford and Andresen.

  18. Corrosion Control of Alloy 690 by Shot Peening and Electropolishing under Simulated Primary Water Condition of PWRs

    Directory of Open Access Journals (Sweden)

    Kyung Mo Kim

    2015-01-01

    Full Text Available This work clarifies the effect of surface modifications on the corrosion rate of Alloy 690, a nickel-based alloy for steam generator tubes, under the simulated test conditions of the primary water chemistry in nuclear power plants. The surface stress was modified by the shot peening and electropolishing methods. The shot peening treatment was applied using ceramic beads with different intensities by varying the air pressure and projection angle. The corrosion rate was evaluated by gravimetric analysis and the surface was analyzed by scanning electron microscopy (SEM. The corrosion rate of Alloy 690 was evaluated from the influence of the stress state on the metal surface. Based on the observation of the surface after the corrosion test, the oxide composition and its structure were affected by the surface modifications. The corrosion behavior of Alloy 690 was distinguished by the shot peening intensity on the surface, and additional electropolishing was effective at reducing the dissolution of nickel ions from the metal surface.

  19. Ex Situ Investigation of Anisotropic Interconnection in Silicon-Titanium-Nickel Alloy Anode Material

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jong-Soo; Alaboina, Pankaj Kumar; Kang, Chan-Soon; Kim, Seul-Cham; Son, Seoung-Bum; Suh, Soonsung; Kim, Jaehyuk; Kwon, Seunguk; Lee, Se-Hee; Oh, Kyu-Hwan; Cho, Sung-Jin

    2017-03-10

    Herein we investigate the nanostructural evolution of Silicon-Titanium-Nickel (Si-Ti-Ni) ternary alloy material synthesized by melt spinning process for advanced lithium-ion battery anode. The synthesized material was found to have nano-Silicon particles dispersed in the Ti4Ni4Si7 (STN) alloy buffering matrix and was characterized by X-ray diffraction (XRD), High resolution- transmission electron microscope (HR-TEM), Scanning transmission electron microscopes - energy dispersive X-ray spectrometer (STEM-EDS), and electrochemical performance test. The role of STN matrix is to accommodate the volume expansion stresses of the dispersed Si nanoparticles. However, an interesting behavior was observed during cycling. The Si nanoparticles were observed to form interconnection channels growing through the weak STN matrix cracks and evolving to a network isolating the STN matrix into small puddles. This unique nanostructural evolution of Si particles and isolation of the STN matrix failing to offer significant buffering effect to the grown Si network eventually accelerates more volume expansions during cycling due to less mechanical confinement and leads to performance degradation and poor cycle stability.

  20. Influences on the thermomechanical fatigue crack growth of the nickel alloy 617

    Energy Technology Data Exchange (ETDEWEB)

    Schlesinger, Michael; Schweizer, Christoph; Brontfeyn, Yakiv [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany)

    2015-02-01

    The following contribution deals with the experimental investigation and theoretical evaluation of fatigue crack growth under isothermal and non-isothermal conditions at the nickel alloy 617. The microstructure and mechanical properties of alloy 617 are influenced significantly by the thermal heat treatment and the following thermal exposure in service. Hence, a solution annealed and a long-time service exposed material condition is studied. The crack growth measurement is carried out by using an alternate current potential drop system, which is integrated into a thermomechanical fatigue (TMF) test facility. The measured fatigue crack growth rates results in a function of material condition, temperature and load waveform. Furthermore, the results of the non-isothermal tests depend on the phase between thermal and mechanical load (in-phase, out-of-phase). A fracture mechanic based, time dependent model is upgraded by an approach to consider environmental effects, where almost all model parameters represent directly measurable values. A consistent of all results and a good correlation with the experimental data can be achieved.

  1. Preparation and mechanical properties of two nickel base alloy coatings achieved by electrospark deposition

    Institute of Scientific and Technical Information of China (English)

    Ping ZHANG; Lin MA; Zhijie LIANG; Junjun ZHAO

    2011-01-01

    Ni398 and Ni818 base alloy coatings were deposited on 1045 steel by electrospark deposition technique (ESD).Forming properties,thickness,microhardness and wear resistance of the coatings were investigated.The chemical composition and crosssection morphology were analyzed through energy dispersive spectrum (EDS) and metalloscope.The results show that the technological parameter window of Ni398 is larger than that of Ni818 electrode.However,other properties of the Ni818 coating,such as thickness and microhardness,were better than those of the Ni398 coating.Especially the wornout volume of Ni818 coating is only 1/6 of that for 1045 steel and 1/3 for Ni398 coating.Chemical composition analysis indicated that the addition of Mo promoted grain refinement of nickel alloy.Metallographic analysis shows that the molten droplets of Ni398 coatings have an average structure thickness of 20-40 μm while the microstructure of Ni818 coatings is flat with width of 5-20 μm.

  2. Phonon Density of States and Sound Velocities of an Iron-Nickel Alloy at High Pressure

    Science.gov (United States)

    Miller, R. A.; Jackson, J. M.; Sturhahn, W.; Murphy, C. A.

    2012-12-01

    Seismological and cosmochemical studies suggest Earth's core is primarily composed of iron with ~5 to 10 wt% nickel and some light elements [e.g., 1]. Therefore, understanding the behavior of Fe-Ni alloys at high pressure is important for interpreting seismic data and for modeling the interior of the Earth. While many studies have investigated the properties of pure Fe at high pressure, the elastic and vibrational properties of Fe-Ni alloys at high pressure are not well known. We measured sound velocities and thermodynamic properties of 95%-enriched 57Fe alloyed with 10 wt% Ni at high-pressures in a Ne pressure medium. Measurements of high statistical quality were performed with nuclear resonant inelastic x-ray scattering (NRIXS) at 3ID-B of the Advanced Photon Source [e.g., 2 & 3]. The sample volume was determined at each compression point with in-line x-ray diffraction at 3ID-B before and after each NRIXS measurement. In this contribution, we will present derived partial phonon density of states, Debye sound velocities, and compressional and shear sound velocities for Fe0.9-Ni0.1 at high-pressures. [1] McDonough, W.F. (2004): Compositional Model for the Earth's Core. Elsevier Ltd., Oxford. [2] Murphy, C.A., J.M. Jackson, W. Sturhahn, and B. Chen (2011): Melting and thermal pressure of hcp-Fe from the phonon density of states, Phys. Earth Planet. Int., doi:10.1016/j.pepi.2011.07.001. [3] Murphy, C.A., J.M. Jackson, W. Sturhahn, and B. Chen (2011): Grüneisen parameter of hcp-Fe to 171 GPa, Geophys. Res. Lett., doi:10.1029/2011GL049531.

  3. Effect of dry cryogenic treatment on Vickers hardness and wear resistance of new martensitic shape memory nickel-titanium alloy.

    Science.gov (United States)

    Vinothkumar, Thilla Sekar; Kandaswamy, Deivanayagam; Prabhakaran, Gopalakrishnan; Rajadurai, Arunachalam

    2015-01-01

    The aim of this study is to investigate the role of dry cryogenic treatment (CT) temperature and time on the Vickers hardness and wear resistance of new martensitic shape memory (SM) nickel-titanium (NiTi) alloy. The null hypothesis tested was that there is no difference in Vickers hardness and wear resistance between SM NiTi alloys following CT under two soaking temperatures and times. The composition and the phase transformation behavior of the alloy were examined by X-ray energy dispersive spectroscopy and differential scanning calorimetry, respectively. Fifteen cylindrical specimens and 50 sheet specimens were subjected to different CT conditions: Deep cryogenic treatment (DCT) 24 group: -185°C, 24 h; DCT six group: -185°C, 6 h; shallow cryogenic treatment (SCT) 24 group: -80°C, 24 h; SCT six group: -80°C, 6 h; and control group. Wear resistance was assessed from weight loss before and after reciprocatory wet sliding wear. The as-received SM NiTi alloy contained 50.8 wt% nickel and possessed austenite finish temperature (Af) of 45.76°C. Reduction in Vickers hardness of specimens in DCT 24 group was highly significant (P < 0.01; Tukey's honest significant difference [HSD]). The weight loss was significantly higher in DCT 24 group (P < 0.05; Tukey's HSD). Deep dry CT with 24 h soaking period significantly reduces the hardness and wear resistance of SM NiTi alloy.

  4. Microstructure characterization in the weld joint of a high nickel austenitic alloy and Cr18-Ni8 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Na; Li, Yajiang; Wang, Juan [Shandong Univ., Jinan (CN). Key Lab. for Liquid - Solid Structural Evolution and Processing of Materials (Ministry of Education)

    2012-06-15

    High nickel austenitic alloy, 6 mm thick, and Cr18-Ni8 stainless steel with a thickness of 0.6 mm were joined by pulsed current tungsten inert gas arc welding without filler metal in this work. Metallographic examination, microhardness measurement and electron microprobe analysis were used to reveal microstructural characteristics in the joint. The results indicated that the weld metal consisted of {gamma}-austenite, {delta}-ferrite and carbides without the appearance of martensite. There were dendrite crystals at the edge of the weld metal near the high nickel austenitic alloy and isometric crystals in the center of the weld metal. The microhardness of the weld metal was the highest due to the existence of carbides and its finer structure. Graphite flakes were still embedded in the austenite matrix of the heat-affected zone without the formation of martensite. (orig.)

  5. Corrosion Inhibition Performance of Triazole Derivatives on Copper-Nickel Alloy in 3.5 wt.% NaCl Solution

    Science.gov (United States)

    Jiang, B.; Jiang, S. L.; Liu, X.; Ma, A. L.; Zheng, Y. G.

    2015-12-01

    This study investigates the performance of three triazole derivatives with different molecular structures as corrosion inhibitors for the copper-nickel alloy CuNi 90/10 in 3.5 wt.% NaCl solution. Inhibition behavior was systematically determined through electrochemical measurements, scanning electron microscopy, energy-dispersive spectroscopy, and Fourier transform infrared spectroscopy. In addition, adsorption behavior and the inhibition mechanism were investigated via quantum chemical calculation and molecular dynamic simulation. Experimental results indicate that the three inhibitors with triazole rings and heteroatoms exhibited excellent corrosion inhibition capabilities on the copper-nickel alloy surface through physisorption and chemisorption. In particular, 3-amino-5-mercapto-1,2,4-triazole showed the best inhibition capability according to the concentration ranges considered in the experiments. The results of quantum chemical calculation agreed with the experimental findings.

  6. Carbide Coatings for Nickel Alloys, Graphite and Carbon/Carbon Composites to be used in Fluoride Salt Valves

    Energy Technology Data Exchange (ETDEWEB)

    Nagle, Denis [Johns Hopkins Univ., Baltimore, MD (United States); Zhang, Dajie [Johns Hopkins Univ., Baltimore, MD (United States)

    2015-10-22

    The focus of this research was concerned with developing materials technology that supports the evolution of Generation IV Advanced High Temperature Reactor (AHTR) concepts. Specifically, we investigate refractory carbide coatings for 1) nickel alloys, and 2) commercial carbon-carbon composites (CCCs). Numerous compelling reasons have driven us to focus on carbon and carbide materials. First, unlike metals, the strength and modulus of CCCs increase with rising temperature. Secondly, graphite and carbon composites have been proven effective for resisting highly corrosive fluoride melts such as molten cryolite [Na₃AlF₆] at ~1000°C in aluminum reduction cells. Thirdly, graphite and carbide materials exhibit extraordinary radiation damage tolerance and stability up to 2000°C. Finally, carbides are thermodynamically more stable in liquid fluoride salt than the corresponding metals (i.e. Cr and Zr) found in nickel based alloys.

  7. Corrosion behaviour of austenitic stainless steel, nickel-base alloy and its weldments in aqueous LiBr solutions

    Energy Technology Data Exchange (ETDEWEB)

    Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia Anton, J.; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear. E.T.S.I.Industriales, Universidad Politecnica de Valencia, P.O. Box 22012 E-46071 Valencia (Spain)

    2004-07-01

    With the advances in materials production new alloys have been developed, such as High- Alloy Austenitic Stainless Steels and Nickel-base alloys, with high corrosion resistance. These new alloys are finding applications in Lithium Bromide absorption refrigeration systems, because LiBr is a corrosive medium which can cause serious corrosion problems, in spite of its favourable properties as absorbent. The objective of the present work was to study the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, a Nickel-base alloy (UNS N06059) used as its corresponding filler metal, and the weld metal obtained by the Gas Tungsten Arc Welding (GTAW) procedure. The materials have been tested in different LiBr solutions (400 g/l, 700 g/l, 850 g/l and a commercial 850 g/l LiBr heavy brine containing Lithium Chromate as corrosion inhibitor), at 25 deg. C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the general electrochemical behaviour of the materials. The polarization curves of all the alloys tested were typical of passivable materials. Pitting corrosion susceptibility has been evaluated by means of cyclic potentiodynamic curves, which provide parameters to analyse re-passivation properties. The galvanic corrosion generated by the electrical contact between the welded and the base material has been estimated from the polarization diagrams according to the Mixed Potential Method. Samples have been etched to study the microstructure by Scanning Electron Microscopy (SEM). The results demonstrate that the pitting resistance of all these materials increases as the LiBr concentration decreases. In general, the presence of chromate tended to shift the pitting potential to more positive values than those obtained in the 850 g/l LiBr solution. (authors)

  8. The use of stainless steel and nickel alloys as low-cost cathodes in microbial electrolysis cells

    KAUST Repository

    Selembo, Priscilla A.

    2009-05-01

    Microbial electrolysis cells (MECs) are used to produce hydrogen gas from the current generated by bacteria, but low-cost alternatives are needed to typical cathode materials (carbon cloth, platinum and Nafion™). Stainless steel A286 was superior to platinum sheet metal in terms of cathodic hydrogen recovery (61% vs. 47%), overall energy recovery (46% vs. 35%), and maximum volumetric hydrogen production rate (1.5 m3 m-3 day-1 vs. 0.68 m3 m-3 day-1) at an applied voltage of 0.9 V. Nickel 625 was better than other nickel alloys, but it did not perform as well as SS A625. The relative ranking of these materials in MEC tests was in agreement with cyclic voltammetry studies. Performance of the stainless steel and nickel cathodes was further increased, even at a lower applied voltage (0.6 V), by electrodepositing a nickel oxide layer onto the sheet metal (cathodic hydrogen recovery, 52%, overall energy recovery, 48%; maximum volumetric hydrogen production rate, 0.76 m3 m-3 day-1). However, performance of the nickel oxide cathodes decreased over time due to a reduction in mechanical stability of the oxides (based on SEM-EDS analysis). These results demonstrate that non-precious metal cathodes can be used in MECs to achieve hydrogen gas production rates better than those obtained with platinum. © 2009 Elsevier B.V. All rights reserved.

  9. Statistical analysis and optimization of direct metal laser deposition of 227-F Colmonoy nickel alloy

    Science.gov (United States)

    Angelastro, A.; Campanelli, S. L.; Casalino, G.

    2017-09-01

    This paper presents a study on process parameters and building strategy for the deposition of Colmonoy 227-F powder by CO2 laser with a focal spot diameter of 0.3 mm. Colmonoy 227-F is a nickel alloy especially designed for mold manufacturing. The substrate material is a 10 mm thick plate of AISI 304 steel. A commercial CO2 laser welding machine was equipped with a low-cost powder feeding system. In this work, following another one in which laser power, scanning speed and powder flow rate had been studied, the effects of two important process parameters, i.e. hatch spacing and step height, on the properties of the built parts were analysed. The explored ranges of hatch spacing and step height were respectively 150-300 μm and 100-200 μm, whose dimensions were comparable with that of the laser spot. The roughness, adhesion, microstructure, microhardness and density of the manufactured specimens were studied for multi-layer samples, which were made of 30 layers. The statistical significance of the studied process parameters was assessed by the analysis of the variance. The process parameters used allowed to obtain both first layer-to-substrate and layer-to-layer good adhesions. The microstructure was fine and almost defect-free. The microhardness of the deposited material was about 100 HV higher than that of the starting powder. The density as high as 98% of that of the same bulk alloy was more than satisfactory. Finally, simultaneous optimization of density and roughness was performed using the contour plots.

  10. Effect of magnesium and nickel coatings on the wetting behavior of alumina toughened zirconia by molten Al-Mg alloy

    Science.gov (United States)

    Sharifi, H.; Khavandi, A. R.; Divandari, M.; Hasbullah, M. I.

    2012-01-01

    The wettability of alumina toughened zirconia (ZTA) by Al-Mg alloy was investigated using the sessile drop technique. The effects of nickel coating, magnesium content, nitrogen atmosphere, and processing temperature on the contact angle between the molten alloy and the substrate were determined. Likewise, the effect of these factors on the wetting properties was studied. The results showed that the nickel coating on the ceramic substrate caused a significant reduction in solid/liquid surface energy and the contact angle decreased obviously. The presence of magnesium in the molten aluminum alloy in nitrogen atmosphere reduced the contact angle effectively. The presence of magnesium in the alloy must be at a minimum amount of 2wt%-3wt%. Moreover, it was suggested that some chemical reactions in the Al-Mg-N system led to the production of Mg3N2 and AlN compositions. These compositions improved the wetting properties of the systems by reducing the surface energy of the molten. It was shown that increasing the temperature is also an effective factor for the enhancement of wetting properties.

  11. Standard Test Methods for Detecting Susceptibility to Intergranular Corrosion in Wrought, Nickel-Rich, Chromium-Bearing Alloys

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 These test methods cover two tests as follows: 1.1.1 Method A, Ferric Sulfate-Sulfuric Acid Test (Sections 3-10, inclusive)—This test method describes the procedure for conducting the boiling ferric sulfate—50 % sulfuric acid test which measures the susceptibility of certain nickel-rich, chromium-bearing alloys to intergranular corrosion (see Terminology G 15), which may be encountered in certain service environments. The uniform corrosion rate obtained by this test method, which is a function of minor variations in alloy composition, may easily mask the intergranular corrosion components of the overall corrosion rate on alloys N10276, N06022, N06059, and N06455. 1.1.2 Method B, Mixed Acid-Oxidizing Salt Test (Sections 11-18, inclusive)—This test method describes the procedure for conducting a boiling 23 % sulfuric + 1.2 % hydrochloric + 1 % ferric chloride + 1 % cupric chloride test which measures the susceptibility of certain nickel-rich, chromium-bearing alloys to display a step function increa...

  12. The environmentally-assisted cracking behaviour in the transition region of nickel-base alloy/low-alloy steel dissimilar weld joints under simulated BWR conditions

    Energy Technology Data Exchange (ETDEWEB)

    Ritter, S.; Seifert, H.P.; Leber, H.J. [Paul Scherrer Institute, Nuclear Energy and Safety Research Department, Lab for Nuclear Materials, 5232 Villigen PSI (Switzerland)

    2011-07-01

    The stress corrosion cracking (SCC) behaviour perpendicular to the fusion line in the transition region between the Alloy 182 nickel-base weld metal and the adjacent low-alloy reactor pressure vessel (RPV) steel of simulated dissimilar metal weld joints was investigated under boiling water reactor normal water chemistry conditions at different stress intensities and chloride concentrations. A special emphasis was placed to the question whether a fast growing inter-dendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of inter-dendritic stress corrosion crack growth was observed in high-purity or sulphate-containing oxygenated water under periodical partial unloading or constant loading conditions with stress intensity factors below 60 MPa-m{sup 1/2} for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the inter-dendritic stress corrosion crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high growth rate as a transgranular crack into the heat-affected zone and base material of the adjacent low-alloy steel. (authors)

  13. An electron microscopy examination of primary recrystallization in TD-nickel.

    Science.gov (United States)

    Petrovic, J. J.; Ebert, L. J.

    1972-01-01

    Primary recrystallization in TD-nickel 1 in. bar has previously been regarded as the process by which the initial fine grain structure is converted to a coarse grain size (increases in grain size by 500 times) under suitable deformation and annealing conditions. This process is dependent on deformation mode. While it occurs readily after rolling transverse to the bar axis and annealing (800 C), it is completely inhibited by longitudinal rolling and swaging deformations, even for very high (1320 C) annealing temperatures. A transmission electron microscopy examination of deformation and annealing substructures indicates that primary recrystallization in TD-nickel 1 in. bar actually occurs on the sub-light optical level, to produce a grain structure similar in size to the initial fine grained state.

  14. The Determination of Nickel in Nickel-base Alloys Using Microwave Digestion-spectrophotometry%探究微波消解-光度法测定镍基合金中镍

    Institute of Scientific and Technical Information of China (English)

    郭魏

    2015-01-01

    对微波消解溶解高温合金试样和使用光度法测定高温合金中镍含量进行了探究。微波消解节省了传统常压下溶样时间;光度法测定镍基合金中镍,保证了结果的准确度和精密度,比传统重量法和滴定法更简便。%Microwave dissolving high temperature alloy specimens and spectrophotometric determination of nickel content in the high temperature alloy are explored. Microwave digestion saves digestion time under traditional pressure, spectrophotometric determination of nickel in nickel base alloy ensures accuracy and precision of the re-sults. It is more simple compared to the traditional weight method and titration method.

  15. Composition tunable cobalt-nickel and cobalt-iron alloy nanoparticles below 10 nm synthesized using acetonated cobalt carbonyl

    Energy Technology Data Exchange (ETDEWEB)

    Schooneveld, Matti M. van, E-mail: M.M.vanSchooneveld@gmail.com; Campos-Cuerva, Carlos; Pet, Jeroen; Meeldijk, Johannes D. [Utrecht University, Inorganic Chemistry and Catalysis, Debye Institute for Nanomaterials Science (Netherlands); Rijssel, Jos van [Utrecht University, Van' t Hoff Laboratory for Physical and Colloid Chemistry, Debye Institute for Nanomaterials Science (Netherlands); Meijerink, Andries [Utrecht University, Condensed Matter and Interfaces, Debye Institute for Nanomaterials Science (Netherlands); Erne, Ben H. [Utrecht University, Van' t Hoff Laboratory for Physical and Colloid Chemistry, Debye Institute for Nanomaterials Science (Netherlands); Groot, Frank M. F. de, E-mail: F.M.F.deGroot@uu.nl [Utrecht University, Inorganic Chemistry and Catalysis, Debye Institute for Nanomaterials Science (Netherlands)

    2012-08-15

    A general organometallic route has been developed to synthesize Co{sub x}Ni{sub 1-x} and Co{sub x}Fe{sub 1-x} alloy nanoparticles with a fully tunable composition and a size of 4-10 nm with high yield. In contrast to previously reported synthesis methods using dicobalt octacarbonyl (Co{sub 2}(CO){sub 8}), here the cobalt-cobalt bond in the carbonyl complex is first broken with anhydrous acetone. The acetonated compound, in the presence of iron carbonyl or nickel acetylacetonate, is necessary to obtain small composition tunable alloys. This new route and insights will provide guidelines for the wet-chemical synthesis of yet unmade bimetallic alloy nanoparticles.

  16. Density functional theory study of the effects of alloying additions on sulfur adsorption on nickel surfaces

    Science.gov (United States)

    Malyi, Oleksandr I.; Chen, Zhong; Kulish, Vadym V.; Bai, Kewu; Wu, Ping

    2013-01-01

    Reactions of hydrogen sulfide (H2S) with Nickel/Ytrria-doped zirconia (Ni/YDZ) anode materials might cause degradation of the performance of solid oxide fuel cells when S containing fuels are used. In this paper, we employ density functional theory to investigate S adsorption on metal (M)-doped and undoped Ni(0 0 1) and Ni(1 1 1) surfaces. Based on the performed calculations, we analyze the effects of 12 alloying additions (Ag, Au, Al, Bi, Cd, Co, Cu, Fe, Sn, Sb, V, and Zn) on the temperature of transition between clean (S atoms do not adsorb on the surfaces) and contaminated (S atoms can adsorb on the surfaces spontaneously) M-doped Ni surfaces for different concentrations of H2S in the fuel. Predicted results are consistent with many experimental studies relevant to S poisoning of both Ni/YDZ and M-doped Ni/YDZ anode materials. This study is important to understand S poisoning phenomena and to develop new S tolerant anode materials.

  17. Fatigue resistance of rotary instruments manufactured using different nickel-titanium alloys: a comparative study.

    Science.gov (United States)

    Plotino, Gianluca; Testarelli, Luca; Al-Sudani, Dina; Pongione, Gianlcarlo; Grande, Nicola M; Gambarini, Gianluca

    2014-01-01

    The aim of this study was to investigate whether cyclic fatigue resistance is increased for Controlled Memory (CM) Nickel-Titanium (NiTi) instruments, compared to instruments produced using traditional NiTi and instruments produced using M-Wire alloy. Two groups of NiTi endodontic instruments consisting of identical instrument sizes (constant 0.06 taper and 0.25 tip diameter and constant 0.04 taper and 0.40 tip diameter) were tested: group A compared Hyflex™ CM, Vortex ™ and ProFile ™ size 25 and 0.06 taper and group B compared Hyflex™ CM, Vortex™ and ProFile™ size 40 and 0.04 taper. 10 files from each different subgroup were tested for cyclic fatigue resistance. Mean and standard deviations of the Number of Cycles to Failure (NCF) were calculated for each group and data were statistically analysed (p 0.05) was noted between Vortex™ and ProFile™ in the tested sizes. The new manufacturing process involving memory shape heat treatment produced new NiTi rotary files (Hyflex™ CM) significantly more resistant to fatigue than instruments produced with other proprietary methods of treatment (Vortex™) and with the traditional NiTi grinding process (ProFile™).

  18. Laser beam micro-milling of nickel alloy: dimensional variations and RSM optimization of laser parameters

    Science.gov (United States)

    Ahmed, Naveed; Alahmari, Abdulrahman M.; Darwish, Saied; Naveed, Madiha

    2016-12-01

    Micro-channels are considered as the integral part of several engineering devices such as micro-channel heat exchangers, micro-coolers, micro-pulsating heat pipes and micro-channels used in gas turbine blades for aerospace applications. In such applications, a fluid flow is required to pass through certain micro-passages such as micro-grooves and micro-channels. The fluid flow characteristics (flow rate, turbulence, pressure drop and fluid dynamics) are mainly established based on the size and accuracy of micro-passages. Variations (oversizing and undersizing) in micro-passage's geometry directly affect the fluid flow characteristics. In this study, the micro-channels of several sizes are fabricated in well-known aerospace nickel alloy (Inconel 718) through laser beam micro-milling. The variations in geometrical characteristics of different-sized micro-channels are studied under the influences of different parameters of Nd:YAG laser. In order to have a minimum variation in the machined geometries of each size of micro-channel, the multi-objective optimization of laser parameters has been carried out utilizing the response surface methodology approach. The objective was set to achieve the targeted top widths and depths of micro-channels with minimum degree of taperness associated with the micro-channel's sidewalls. The optimized sets of laser parameters proposed for each size of micro-channel can be used to fabricate the micro-channels in Inconel 718 with minimum amount of geometrical variations.

  19. Mechanisms of dwell fatigue crack growth in an advanced nickel disc alloy RR1000

    Directory of Open Access Journals (Sweden)

    Yu S.Y.

    2014-01-01

    Full Text Available RR1000 is one of an advanced class of nickel-based superalloys developed for disc applications. Under one hour dwell fatigue loading, complex crack growth behaviour has been observed especially in a coarse grained version of this alloy. At a temperature of 700 ∘C in air an increase of nearly two orders of magnitude in crack growth rates compared to baseline fatigue crack growth rates may be seen. However for certain microstructural conditions, cracks can also demonstrate retardation following initial acceleration. When using a direct current potential difference (d.c.p.d technique for monitoring crack growth, a damage zone of a few hundred microns is often measured ahead of a fast growing crack. Advanced characterisation techniques including SEM, ECCI and X-ray tomography have been adopted in the current study to understand the observed damage zone and retardation phenomenon. It is found that damage zones measured by d.c.p.d reflect brittle and non-uniform advance of the crack resulting from continuous dynamic or quasi-dynamic fracture of an oxide intrusion ahead of the crack tip during the dwell period. In contrast, cracking of the oxide intrusion is less frequent or even prevented during dwell periods associated with a retarded and slow growing crack. Crack tip stress relaxation plays an important role in dictating whether or not dynamic cracking of the oxide intrusion can be avoided.

  20. Analysis of the ductility dip cracking in the nickel-base alloy 617mod

    Science.gov (United States)

    Eilers, A.; Nellesen, J.; Zielke, R.; Tillmann, W.

    2017-03-01

    While testing steam leading power plant components made of the nickel-base alloy A617mod at elevated temperatures (700 °C), ductility dip cracking (DDC) was observed in welding seams and their surroundings. In order to clarify the mechanism of crack formation, investigations were carried out on welded specimens made of A617mod. Interrupted tensile tests were performed on tensile specimens taken from the area of the welding seam. To simulate the conditions, the tensile tests were conducted at a temperature of 700 °C and with a low strain rate. Local strain fields at grain boundaries and inside single grains were determined at different deformation states by means of two-dimensional digital image correlation (DIC). Besides the strain fields, local hardnesses (nanoindentation), energy dispersive X-Ray spectroscopy (EDX), and electron backscatter diffraction (EBSD) measurements were performed. Besides information concerning the grain orientation, the EBSD measurement provides information on the coincidence site lattice (CSL) at grain boundaries as well as the Schmid factor of single grains. All results of the analysis methods mentioned above were correlated and compared to each other and related to the crack formation. Among other things, correlations between strain fields and Schmid factors were determined. The investigations show that the following influences affect the crack formation: orientation of the grain boundaries to the direction of the loading, the orientation of the grains to each other (CSL), and grain boundary sliding.

  1. Design of Hydrogen Storage Alloys/Nanoporous Metals Hybrid Electrodes for Nickel-Metal Hydride Batteries

    Science.gov (United States)

    Li, M. M.; Yang, C. C.; Wang, C. C.; Wen, Z.; Zhu, Y. F.; Zhao, M.; Li, J. C.; Zheng, W. T.; Lian, J. S.; Jiang, Q.

    2016-06-01

    Nickel metal hydride (Ni-MH) batteries have demonstrated key technology advantages for applications in new-energy vehicles, which play an important role in reducing greenhouse gas emissions and the world’s dependence on fossil fuels. However, the poor high-rate dischargeability of the negative electrode materials—hydrogen storage alloys (HSAs) limits applications of Ni-MH batteries in high-power fields due to large polarization. Here we design a hybrid electrode by integrating HSAs with a current collector of three-dimensional bicontinuous nanoporous Ni. The electrode shows enhanced high-rate dischargeability with the capacity retention rate reaching 44.6% at a discharge current density of 3000 mA g-1, which is 2.4 times that of bare HSAs (18.8%). Such a unique hybrid architecture not only enhances charge transfer between nanoporous Ni and HSAs, but also facilitates rapid diffusion of hydrogen atoms in HSAs. The developed HSAs/nanoporous metals hybrid structures exhibit great potential to be candidates as electrodes in high-performance Ni-MH batteries towards applications in new-energy vehicles.

  2. Analytic estimation and numerical modeling of actively cooled thermal protection systems with nickel alloys

    Institute of Scientific and Technical Information of China (English)

    Wang Xinzhi; He Yurong; Zheng Yan; Ma Junju; H. Inaki Schlaberg

    2014-01-01

    Actively cooled thermal protection system has great influence on the engine of a hyper-sonic vehicle, and it is significant to obtain the thermal and stress distribution in the system. So an analytic estimation and numerical modeling are performed in this paper to investigate the behavior of an actively cooled thermal protection system. The analytic estimation is based on the electric analogy method and finite element analysis (FEA) is applied to the numerical simulation. Temper-ature and stress distributions are obtained for the actively cooled channel walls with three kinds of nickel alloys with or with no thermal barrier coating (TBC). The temperature of the channel wall with coating has no obvious difference from the one with no coating, but the stress with coating on the channel wall is much smaller than that with no coating. Inconel X-750 has the best charac-teristics among the three Ni-based materials due to its higher thermal conductivity, lower elasticity module and greater allowable stress. Analytic estimation and numerical modeling results are com-pared with each other and a reasonable agreement is obtained.

  3. Analytic estimation and numerical modeling of actively cooled thermal protection systems with nickel alloys

    Directory of Open Access Journals (Sweden)

    Wang Xinzhi

    2014-12-01

    Full Text Available Actively cooled thermal protection system has great influence on the engine of a hypersonic vehicle, and it is significant to obtain the thermal and stress distribution in the system. So an analytic estimation and numerical modeling are performed in this paper to investigate the behavior of an actively cooled thermal protection system. The analytic estimation is based on the electric analogy method and finite element analysis (FEA is applied to the numerical simulation. Temperature and stress distributions are obtained for the actively cooled channel walls with three kinds of nickel alloys with or with no thermal barrier coating (TBC. The temperature of the channel wall with coating has no obvious difference from the one with no coating, but the stress with coating on the channel wall is much smaller than that with no coating. Inconel X-750 has the best characteristics among the three Ni-based materials due to its higher thermal conductivity, lower elasticity module and greater allowable stress. Analytic estimation and numerical modeling results are compared with each other and a reasonable agreement is obtained.

  4. Design of Hydrogen Storage Alloys/Nanoporous Metals Hybrid Electrodes for Nickel-Metal Hydride Batteries

    Science.gov (United States)

    Li, M. M.; Yang, C. C.; Wang, C. C.; Wen, Z.; Zhu, Y. F.; Zhao, M.; Li, J. C.; Zheng, W. T.; Lian, J. S.; Jiang, Q.

    2016-01-01

    Nickel metal hydride (Ni-MH) batteries have demonstrated key technology advantages for applications in new-energy vehicles, which play an important role in reducing greenhouse gas emissions and the world’s dependence on fossil fuels. However, the poor high-rate dischargeability of the negative electrode materials—hydrogen storage alloys (HSAs) limits applications of Ni-MH batteries in high-power fields due to large polarization. Here we design a hybrid electrode by integrating HSAs with a current collector of three-dimensional bicontinuous nanoporous Ni. The electrode shows enhanced high-rate dischargeability with the capacity retention rate reaching 44.6% at a discharge current density of 3000 mA g−1, which is 2.4 times that of bare HSAs (18.8%). Such a unique hybrid architecture not only enhances charge transfer between nanoporous Ni and HSAs, but also facilitates rapid diffusion of hydrogen atoms in HSAs. The developed HSAs/nanoporous metals hybrid structures exhibit great potential to be candidates as electrodes in high-performance Ni-MH batteries towards applications in new-energy vehicles. PMID:27270184

  5. Titanium-Nickel Shape Memory Alloy Spring Actuator for Forward-Looking Active Catheter

    Directory of Open Access Journals (Sweden)

    Takahiro Namazu

    2011-01-01

    Full Text Available The fabrication and characterization of forward-looking active catheter actuated by titanium-nickel (Ti-Ni shape memory alloy (SMA springs are described. The catheter has been designed for wide-range observation of an affected area inside a blood vessel when the blood vessel is occluded. The developed active catheter consists of eight Ti-Ni SMA spring actuators for actuation of catheter tip, an ultrasonic transducer for forward-looking, a guide wire, a polyurethane tube for coating, and spiral wirings for realization of various flexure motions of catheter tip using Ti-Ni SMA actuators. The size of the catheter is 3.5 mm in diameter and 60 mm in length of the sum of transducer and actuator sections. Ti-Ni SMA springs were fabricated from a Ti-50.9at.%Ni sheet by electrochemical etching with a mixed solution of ethanol and lithium chloride. The catheter was assembled by hand under a stereomicroscope. The tip of the produced catheter was able to move in parallel toward at least eight directions by controlling an applied current to Ti-Ni SMA springs. We have confirmed that the active catheter was able to observe an object settled in the front.

  6. The electrochemical deposition of tin-nickel alloys and the corrosion properties of the coating

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Møller, Per

    2005-01-01

    The electrodeposition of tin/nickel (65/35 wt%) is a unique coating process because of the deposition of an intermetallic phase of nickel and tin, which cannot be formed by any pyrometallurgical process. From thermodynamic calculations it can be shown that intermetallic phases can be formed through...... of electrochemical tests, including polarization curves, chronoamperometric studies and tribocorrosion tests have been performed to show the consequence of replacing nickel coatings with tin/nickel coatings....

  7. Static and dynamic cyclic oxidation of 12 nickel-, cobalt-, and iron-base high-temperature alloys

    Science.gov (United States)

    Barrett, C. A.; Johnston, J. R.; Sanders, W. A.

    1978-01-01

    Twelve typical high-temperature nickel-, cobalt-, and iron-base alloys were tested by 1 hr cyclic exposures at 1038, 1093, and 1149 C and 0.05 hr exposures at 1093 C. The alloys were tested in both a dynamic burner rig at Mach 0.3 gas flow and in static air furnace for times up to 100 hr. The alloys were evaluated in terms of specific weight loss as a function of time, and X-ray diffraction analysis and metallographic examination of the posttest specimens. A method previously developed was used to estimate specific metal weight loss from the specific weight change of the sample. The alloys were then ranked on this basis. The burner-rig test was more severe than a comparable furnace test and resulted in an increased tendency for oxide spalling due to volatility of Cr in the protective scale and the more drastic cooling due to the air-blast quench of the samples. Increased cycle frequency also increased the tendency to spall for a given test exposure. The behavior of the alloys in both types of tests was related to their composition and their tendency to form scales. The alloys with the best overall behavior formed alpha-Al2O3 aluminate spinels.

  8. Study of the structure and development of the set of reference materials of composition and structure of heat resisting nickel and intermetallic alloys

    Directory of Open Access Journals (Sweden)

    E. B. Chabina

    2016-01-01

    Full Text Available Relevance of research: There are two sizes (several microns and nanodimensional of strengthening j'-phase in single-crystal heat resisting nickel and intermetallic alloys, used for making blades of modern gas turbine engines (GTD. For in-depth study of structural and phase condition of such alloys not only qualitative description of created structure is necessary, but quantitative analysis of alloy components geometrical characteristics. Purpose of the work: Development of reference material sets of heat resisting nickel and intermetallic alloy composition and structure. Research methods: To address the measurement problem of control of structural and geometrical characteristics of single-crystal heat resisting and intermetallic alloys by analytical microscopy and X-ray diffraction analysis the research was carried out using certified measurement techniques on facilities, entered in the Register of Measurement Means of the Russian Federation. The research was carried out on microsections, foils and plates, cut in the plane {100}. Results: It is established that key parameters, defining the properties of these alloys are particle size of strengthening j' -phase, the layer thickness of j-phase between them and parameters of phases lattice. Metrological requirements for reference materials of composition and structure of heat resisting nickel and intermetallic alloys are formulated. The necessary and sufficient reference material set providing the possibility to determine the composition and structure parameters of single-crystal heat resisting nickel and intermetallic alloys is defined. The developed RM sets are certified as in-plant reference materials. Conclusion: The reference materials can be used for graduation of spectral equipment when conducting element analysis of specified class alloys; for calibration of means of measuring alloy structure parameters; for measurement of alloys phases lattice parameters; for structure reference pictures

  9. 碱性锌镍合金电镀的研究现状及展望%Study on Reality and Prospect of Alkaline Zinc Nickel Alloy Electroplating

    Institute of Scientific and Technical Information of China (English)

    黄攀; 裴和中; 张国亮; 龙晋明

    2012-01-01

    介绍了碱性锌镍合金电镀的应用领域及电沉积原理,简介了碱性锌镍合金电沉积为异常共沉积的机理,综述了目前碱性锌镍合金电镀的研究现状和进展,重点概括了碱性锌镍合金电镀体系中的配位剂和添加剂的进展,同时对碱性锌镍合金电沉积的发展进行了展望.%The application fields and electrodeposition of alkaline zinc nickel alloy electroplating were introduced. The abnormal type electrodeposition of alkaline zinc nickel alloy electroplating was introduced. The research reality and prospect of alkaline zinc nickel alloy electroplating was discussed. And the introduction of the complexing agent and additive progress of the alkaline zinc nickel alloy plating was focused, simultaneously the alkaline zinc nickel alloy electroplating prospects for development was forecasted.

  10. Effect of Co-Deposited Iron on Microstructures and Properties of Electroplated Nanocrystalline Nickel-Iron Alloys

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Nickel-iron nanocrystalline alloys with different compositions and grain sizes were fabricated by electroplating for MEMS devices. The iron content of the deposits was changed by varying the nickel/iron ion ratio in the electrolyte. X-ray diffraction (XRD) analysis was applied for measuring the strength of the texture and grain size of the deposits. The nickel/iron atom ratio of the deposits was analyzed by EDS. The hardness of the alloys was evaluated by Vickers hardness indenter. The internal stress of the deposits was measured by thin film stress measurement using Stoney's formula. Surface morphology and roughness were investigated by scanning electron microscopy (SEM) and atomic force microscopy (AFM). Hardness and internal stress mechanism of the electroplated structure as a function of Fe ion content and current density were revealed. With increasing the iron content, the hardness and internal stress of the deposits increase. An excellent correlation between the increase in the internal stress and the loss of (200) texture were found.

  11. Auger electron spectroscopic study of mechanism of sulfide-accelerated corrosion of copper-nickel alloy in seawater

    Science.gov (United States)

    Schrader, Malcolm E.

    The mechanism of sulfide-induced accelerated corrosion of 90-10 copper-nickel(iron) alloy is investigated. Samples of the alloy are exposed to flowing (2.4 m/s) seawater, with and without 0 01 mg/l sulfide, for various periods of time. The resulting surfaces are examined by means of Auger electron spectroscopy coupled with inert-ion-homoardment. A detailed depth profile is thereby obtained of concentrations in the surface region of a total of nine elements. The results are consistent with the hypothesis that iron hydroxide segregates at the surface to form a protective gelatinous layer against the normal chloride-induced corrosion process. Trace sulfide interferes with formation of a good protective layer and leaves the iron hydroxide vulnerable to ultimate partial or complete debonding. When the alloy is first exposed to "pure" seawater for a prolonged period of time, however, subsequent exposure to sulfide is no longer deleterious. This is apparently due to a layer of copper-nickel salt that slowly forms over the iron hydroxide.

  12. Effect of dry cryogenic treatment on Vickers hardness and wear resistance of new martensitic shape memory nickel-titanium alloy

    Science.gov (United States)

    Vinothkumar, Thilla Sekar; Kandaswamy, Deivanayagam; Prabhakaran, Gopalakrishnan; Rajadurai, Arunachalam

    2015-01-01

    Objectives: The aim of this study is to investigate the role of dry cryogenic treatment (CT) temperature and time on the Vickers hardness and wear resistance of new martensitic shape memory (SM) nickel-titanium (NiTi) alloy. The null hypothesis tested was that there is no difference in Vickers hardness and wear resistance between SM NiTi alloys following CT under two soaking temperatures and times. Materials and Methods: The composition and the phase transformation behavior of the alloy were examined by X-ray energy dispersive spectroscopy and differential scanning calorimetry, respectively. Fifteen cylindrical specimens and 50 sheet specimens were subjected to different CT conditions: Deep cryogenic treatment (DCT) 24 group: −185°C, 24 h; DCT six group: −185°C, 6 h; shallow cryogenic treatment (SCT) 24 group: −80°C, 24 h; SCT six group: −80°C, 6 h; and control group. Wear resistance was assessed from weight loss before and after reciprocatory wet sliding wear. Results: The as-received SM NiTi alloy contained 50.8 wt% nickel and possessed austenite finish temperature (Af) of 45.76°C. Reduction in Vickers hardness of specimens in DCT 24 group was highly significant (P < 0.01; Tukey's honest significant difference [HSD]). The weight loss was significantly higher in DCT 24 group (P < 0.05; Tukey's HSD). Conclusion: Deep dry CT with 24 h soaking period significantly reduces the hardness and wear resistance of SM NiTi alloy. PMID:26929689

  13. Influence of Nickel Particle Reinforcement on Cyclic Fatigue and Final Fracture Behavior of a Magnesium Alloy Composite

    Directory of Open Access Journals (Sweden)

    Manoj Gupta

    2012-06-01

    Full Text Available The microstructure, tensile properties, cyclic stress amplitude fatigue response and final fracture behavior of a magnesium alloy, denoted as AZ31, discontinuously reinforced with nano-particulates of aluminum oxide and micron size nickel particles is presented and discussed. The tensile properties, high cycle fatigue and final fracture behavior of the discontinuously reinforced magnesium alloy are compared with the unreinforced counterpart (AZ31. The elastic modulus and yield strength of the dual particle reinforced magnesium alloy is marginally higher than of the unreinforced counterpart. However, the tensile strength of the composite is lower than the monolithic counterpart. The ductility quantified by elongation to failure over 0.5 inch (12.7 mm gage length of the test specimen showed minimal difference while the reduction in specimen cross-section area of the composite is higher than that of the monolithic counterpart. At the microscopic level, cyclic fatigue fractures of both the composite and the monolithic alloy clearly revealed features indicative of the occurrence of locally ductile and brittle mechanisms. Over the range of maximum stress and at two different load ratios the cyclic fatigue resistance of the magnesium alloy composite is superior to the monolithic counterpart. The mechanisms responsible for improved cyclic fatigue life and resultant fracture behavior of the composite microstructure are highlighted.

  14. Microemulsion-mediated synthesis of cobalt (pure fcc and hexagonal phases) and cobalt-nickel alloy nanoparticles.

    Science.gov (United States)

    Ahmed, Jahangeer; Sharma, Shudhanshu; Ramanujachary, Kandalam V; Lofland, Samuel E; Ganguli, Ashok K

    2009-08-15

    By choosing appropriate microemulsion systems, hexagonal cobalt (Co) and cobalt-nickel (1:1) alloy nanoparticles have been obtained with cetyltrimethylammonium bromide as a cationic surfactant at 500 degrees C. This method thus stabilizes the hcp cobalt even at sizes (fcc cobalt is predicted to be stable. On annealing the hcp cobalt nanoparticles in H(2) at 700 degrees C we could transform them to fcc cobalt nanoparticles. Microscopy studies show the formation of spherical nanoparticles of hexagonal and cubic forms of cobalt and Co-Ni (1:1) alloy nanoparticles with the average size of 4, 8 and 20 nm, respectively. Electrochemical studies show that the catalytic property towards oxygen evolution is dependent on the applied voltage. At low voltage (less than 0.65 V) the Co (hexagonal) nanoparticles are superior to the alloy (Co-Ni) nanoparticles while above this voltage the alloy nanoparticles are more efficient catalysts. The nanoparticles of cobalt (hcp and fcc) and alloy (Co-Ni) nanoparticles show ferromagnetism. The saturation magnetization of Co-Ni nanoparticles is reduced compared to the bulk possibly due to surface oxidation.

  15. Counter electrodes from polymorphic platinum-nickel hollow alloys for high-efficiency dye-sensitized solar cells

    Science.gov (United States)

    Wang, Jing; Tang, Qunwei; He, Benlin; Yang, Peizhi

    2016-10-01

    Precious platinum counter electrode (CE) has been an economic burden for future commercialization of dye-sensitized solar cells (DSSCs). Low-platinum alloy CE catalysts are promising in bringing down the solar cell cost without reducing photovoltaic performances. We present here a facile strategy of fabricating ZnO nanorods assisted platinum-nickel (PtNi) alloy microtube CEs for liquid-junction DSSCs. By adjusting the concentration of zinc precursors, the ZnO nanostructures and therefore PtNi alloys are optimized to maximize the electrocatalytic behaviors toward triiodide reduction reaction. The maximal power conversion efficiency is determined as high as 8.43% for liquid-junction DSSC device with alloyed PtNi microtube CE synthesized at 75 mM Zn(NO3)2 aqueous solution, yielding a 32.8% enhancement in cell efficiency in comparison with the solar cell from pristine platinum electrode. Moreover, the dissolution resistance and charge-transfer ability toward redox couples have also been markedly enhanced due to competitive dissolution reactions and alloyed effects.

  16. 碱性电镀锌镍合金的研究%ZINC-NICKEL ALLOY ELECTROPLATING IN AN ALKALINE BATH

    Institute of Scientific and Technical Information of China (English)

    鹿文珊; 徐天凤; 陈宇; 张昭; 张鉴清

    2012-01-01

    Zinc-nickel alloy coatings were electroplated from an alkaline electrolyte using direct current, the influences of principal technological parameters on the composition of zinc-nickel alloy coatings were studied using energy dispersive spectrometer (EDS). The results show that the content of nickel in Zn-Ni deposits kept between 11% and 13% and the co-deposition of zinc and nickel behaved anomalously. The microstructure of the optimized deposition was characterized by scanning transmission electron microscope (SEM), atomic force microscope (AFM) and X-ray diffractometer (XRD), the results showed that the Zn-Ni deposits consisted mainly of the γ-phase(NiZn3) and the film was compact and fine-grained. Meanwhile, the Tafel plot measurements proved the coating had good corrosion resistance.%采用恒电流沉积方法和x射线能谱(EDS)技术,研究了碱性Zn—Ni合金的主要电沉积工艺参数对镀层组成的影响规律,获得了Ni含量稳定为(11-13)mass%的Zn—Ni合金镀层,证实了Zn—Ni合金的共沉积过程遵循异常共沉积机制。采用扫描电镜(SEM)、原子力显微镜(AFM)和x射线衍射仪(XRD)等对优化的Zn—Ni合金镀层进行了表征,发现镀层主要具有γ相(NiZn3)结构,其表面平整、致密、光亮;腐蚀测试表明Zn—Ni合金镀层具有优良的耐蚀性能。

  17. 齿科用镍铬合金材料的生物安全性能%Biological security of nickel-chromium alloys in the dentistry

    Institute of Scientific and Technical Information of China (English)

    郝钢

    2013-01-01

      背景:镍铬烤瓷合金在口腔修复中的应用广泛,合金中离子的释放对人体可能存在毒副作用或不良生物学反应。目的:从齿科用镍铬合金材料中镍金属的细胞毒性、合金中镍离子析出量、临床安全性等方面做一阐述。方法:检索2004至2009年 PubMed 数据库(http://www.ncbi.nlm.nih.gov/PubMed)及万方数据库(http://www.wanfangdata.com.cn)有关齿科用镍铬合金材料生物安全性能的文献。英文检索词为“Ni-Cr al oy,cytotoxicity,prosthodontics,security”,中文检索词为“镍铬合金,细胞毒性,口腔修复,安全性”。保留14篇文章归纳总结。结果与结论:镍铬合金临床应用时间长,由于其价格低廉,与金瓷结合效果较好,制作工艺相对容易,故在口腔修复中应用广泛。近年来镍铬合金的不良作用普遍受到关注,但尚无证据证明镍铬烤瓷有毒性离子释放析出于口腔唾液环境中,可能对口腔接触细胞及全身产生毒性反应;目前已知检测手段证明其在临床应用的许可范围内。在烤瓷全冠制作时应选用含铬质量系数高的镍铬合金。%BACKGROUND: Nickel-chromium alloys have been widely applied in the oral restoration. Ions released from the alloy, however, exert a side effect or result in adverse biological reactions. OBJECTIVE: To review the cytotoxicity of nickel metal used in nickel-chromium alloy, the amount of precipitation of nickel ions from the alloy, and clinical safety of nickel-chromium alloy materials. METHODS: A computer-based search of PubMed and Wanfang databases was performed for articles related to biological security of nickel-chromium alloys in the oral restoration published between 2004 and 2009. The key words were Ni-Cr alloy, cytotoxicity, prosthodontics, security in English and Chinese, respectively. Final y, 14 articles were included in result analysis. RESULTS AND CONCLUSION: Nickel-chromium alloy

  18. TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment; Caracterisation par MET de fissures de corrosion sous contrainte d'alliages a base de nickel: influence de la teneur en chrome et de la chimie du milieu

    Energy Technology Data Exchange (ETDEWEB)

    Delabrouille, F

    2004-11-15

    Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

  19. Nickel/carbon core/shell nanotubes: Lanthanum nickel alloy catalyzed synthesis, characterization and studies on their ferromagnetic and lithium-ion storage properties

    Energy Technology Data Exchange (ETDEWEB)

    Anthuvan Rajesh, John [Department of Chemistry, Institute of Catalysis and Petroleum Technology, Anna University, Chennai 600025, Tamil Nadu (India); Pandurangan, Arumugam, E-mail: pandurangan_a@yahoo.com [Department of Chemistry, Institute of Catalysis and Petroleum Technology, Anna University, Chennai 600025, Tamil Nadu (India); Senthil, Chenrayan; Sasidharan, Manickam [SRM Research Institute, SRM University, Kancheepuram 603203, Tamil Nadu (India)

    2014-12-15

    Highlights: • Ni/CNTs core/shell structure was synthesized using LaNi{sub 5} alloy catalyst by CVD. • The magnetic and lithium-ion storage properties of Ni/CNTs structure were studied. • The specific Ni/CNTs structure shows strong ferromagnetic property with large coercivity value of 446.42 Oe. • Ni/CNTs structure shows enhanced electrochemical performance in terms of stable capacity and better rate capability. - Abstract: A method was developed to synthesize ferromagnetic nickel core/carbon shell nanotubes (Ni/CNTs) by chemical vapor deposition using Pauli paramagnetic lanthanum nickel (LaNi{sub 5}) alloy both as a catalyst and as a source for the Ni-core. The Ni-core was obtained through oxidative dissociation followed by hydrogen reduction during the catalytic growth of the CNTs. Transmission electron microscopy (TEM), selected area electron diffraction (SAED) and X-ray diffraction (XRD) analyses reveal that the Ni-core exists as a face centered cubic single crystal. The magnetic hysteresis loop of Ni/CNTs particle shows increased coercivity (446.42 Oe) than bulk Ni at room temperature. Furthermore, the Ni/CNTs core/shell particles were investigated as anode materials in lithium-ion batteries. The Ni/CNTs electrode delivered a high discharge capacity of 309 mA h g{sup −1} at 0.2 C, and a stable cycle-life, which is attributed to high structural stability of Ni/CNTs electrode during electrochemical lithium-ion insertion and de-insertion redox reactions.

  20. Surface mechanical properties, corrosion resistance, and cytocompatibility of nitrogen plasma-implanted nickel-titanium alloys: a comparative study with commonly used medical grade materials.

    Science.gov (United States)

    Yeung, K W K; Poon, R W Y; Chu, P K; Chung, C Y; Liu, X Y; Lu, W W; Chan, D; Chan, S C W; Luk, K D K; Cheung, K M C

    2007-08-01

    Stainless steel and titanium alloys are the most common metallic orthopedic materials. Recently, nickel-titanium (NiTi) shape memory alloys have attracted much attention due to their shape memory effect and super-elasticity. However, this alloy consists of equal amounts of nickel and titanium, and nickel is a well known sensitizer to cause allergy or other deleterious effects in living tissues. Nickel ion leaching is correspondingly worse if the surface corrosion resistance deteriorates. We have therefore modified the NiTi surface by nitrogen plasma immersion ion implantation (PIII). The surface chemistry and corrosion resistance of the implanted samples were studied and compared with those of the untreated NiTi alloys, stainless steel, and Ti-6Al-4V alloy serving as controls. Immersion tests were carried out to investigate the extent of nickel leaching under simulated human body conditions and cytocompatibility tests were conducted using enhanced green fluorescent protein mice osteoblasts. The X-ray photoelectron spectroscopy results reveal that a thin titanium nitride (TiN) layer with higher hardness is formed on the surface after nitrogen PIII. The corrosion resistance of the implanted sample is also superior to that of the untreated NiTi and stainless steel and comparable to that of titanium alloy. The release of nickel ions is significantly reduced compared with the untreated NiTi. The sample with surface TiN exhibits the highest amount of cell proliferation whereas stainless steel fares the worst. Compared with coatings, the plasma-implanted structure does not delaminate as easily and nitrogen PIII is a viable way to improve the properties of NiTi orthopedic implants.

  1. Special Features of Creep and Long-Term Strength of Single-Crystal Refractory Nickel-Base Alloys

    Science.gov (United States)

    Semenov, S. G.; Getsov, L. B.; Tikhomirova, E. A.; Semenov, A. S.

    2016-03-01

    Results of experimental studies of creep in a wide range of temperatures and stresses are presented for three modern single-crystal nickel-base alloys. A method for determining the creep characteristics by tests including step increase of the tension is suggested and tested. The effect of transition into plastic condition on the creep parameters, the influence of the chemical composition and loading conditions on the duration of creep stages I, II and III, and the conditions of appearance of crystallographic and not crystallographic modes of fracture are analyzed. Possible simple approximations of the creep curves are considered with allowance for the accumulation of damage and occurrence of unsteady creep stages.

  2. Effect of size discrepancy of. gamma. - and. gamma. '-phases crystal lattice parameters on heat resisting dispersion hardening nickel alloys

    Energy Technology Data Exchange (ETDEWEB)

    Petrushin, N.V.; Ignatova, I.A.; Logunov, A.V.; Samojlov, A.I.; Razumovskij, I.M.

    Effect of Cr, Co, Nb and W alloying elements on crystal lattice parameters of ..gamma.. ahd ..gamma..' phases in Ni-Cr-Co-W-Al-Ti- Nb-Hf alloys and on their dimensional misfit at 293 and 1173 K is studied. Alloying at which alloys have the parameter of ..gamma..-solid solution lattice less than that of ..gamma..'-phase results in low heat-resistant properties and in considerable difference of coefficients of thermal expansion of the phases. Definite positive misfit of ..gamma..- and ..gamma..'-phase lattices and a low temperature gradient are the conditions of high heat resistance of complex-alloyed nickel alloys. Possible mechanisms of lattice misfit effect on strength and coalescence kinetics of the second phase in heterogeneous alloys at high temperatures are discussed.

  3. Effect of the Fine-Grained Structure on the Fatigue Properties of the Heat-Resistant Nickel-Iron Alloy Inconel 718

    Science.gov (United States)

    Mukhtarov, Sh. Kh.; Shakhov, R. V.

    2015-10-01

    It is well known that ultrafine-grained nickel alloys with average grain sizes d = 0.1-1 μm possess improved hot workability and can be used for superplastic forming or rolling. However, microstructure refinement can worsen some performance characteristics of the alloy, for example, heat-resistant or fatigue properties. In the present work, fatigue characteristics of the fine-grained alloy Inconel 718 are investigated. Ultrafine-grained alloys with average grain sizes d = 0.1-1 μm were manufactured by multiple forging with stage-by-stage deformation temperature decrease. During standard heat treatment of the alloy performed to obtain the desired properties, the γ-grain size was controlled by precipitations of δ-phase particles along the boundaries. Results of low-cycle fatigue tests of the fine-grained alloy at room and elevated temperatures are compared with the properties of the coarse-grained alloy.

  4. Process for bright nickel barrel plating on zinc and aluminum alloys in a neutral bath%锌合金、铝合金光亮中性滚镀镍工艺

    Institute of Scientific and Technical Information of China (English)

    梁均强

    2012-01-01

    介绍了一种近中性(pH=5.5 ~ 6.0)滚镀镍工艺,其镀液由硫酸镍、氯化镍、硼酸、开缸剂、柔软剂、主光剂和润湿剂组成.用于锌合金滚镀时,工艺流程主要包括机械或化学除油、活化酸盐活化、预镀碱铜、硫酸活化、镀中性镍和离心机烘干;用于铝合金时,工艺流程主要包括热浸除油、酸活化、一次浸锌、硝酸退锌、二次浸锌、镀中性镍和烘干.给出了各工序的工艺条件及日常维护、故障处理的方法,对比了该中性镀镍液与普通光亮镀镍液对锌杂质的容忍度.采用该中性镀镍工艺可在锌、铝合金工件上获得有亮丽金属光泽的镀镍层,既提高了成品率和生产效率,又节省了生产成本.%A near neutral (pH 5.5-6.0) nickel barrel plating process was introduced. The bath is composed of NiSO4, NiCl2, H3BO3, makeup agent, softening agent, primary brightening agent, and wetting agent. The process flow mainly consists of mechanical or chemical degreasing, activating with active acid salt, alkaline copper pre-plating, sulfuric acid activating, neutraV nickel plating, and centrifugal drying for barrel plating of zinc alloys, and of hot-dip degreasing, acid activating, first zinc immersion, zinc stripping with nitric acid, secondary zinc immersion, neutral nickel plating, and dry for aluminum alloys. The operation conditions of individual procedure and the methods of routine maintenance and troubleshooting were presented. The tolerance of the neutral nickel plating bath and a conventional bright nickel plating bath to zinc impurity was compared. The neutral nickel plating process produces bright nickel coatings on zinc and aluminum alloys, improving the rate of eligible products as well as production efficiency and saving cost.

  5. Effect of recasting of nickel-chromium alloy on its porosity

    OpenAIRE

    Jayant Palaskar; Nadgir, D.V.; Ila Shah

    2010-01-01

    Statement of Problem: As per the review of literature very few studies have been carried on recasting of dental casting alloy and in particlular its effect on occurrence of porosities. Purpose of Study: This study was designed to find out occurrence of porosities in new alloy and recasted alloy using a scanning electron microscope. Materials and Methods: Different percentage combinations of new and once casted alloy were used to produce twenty five samples. Castings obtained from new alloy we...

  6. Synthesis, structure and properties of nickel-iron-tungsten alloy electrodeposits - part I: Effect of synthesis parameters on chemical composition, microstructure and morphology

    Directory of Open Access Journals (Sweden)

    Ćirović N.

    2015-01-01

    Full Text Available Kinetic and operational electrolysis parameters determine the polarization characteristics, electrodeposition current efficiency, morphology, chemical composition and microstructure of nickel/iron/tungsten alloy deposits. The alloys electrodeposited at a current density of 50 mAcm-2 to 1000 mAcm-2 contain an amorphous phase and nanocrystals of an FCC solid solution of iron and tungsten in nickel. During annealing at temperatures above 500ºC, amorphous phase crystallization, crystalline grain growth of the FCC phase and a reduction in both internal microstrain and minimum density of chaotically distributed dislocations take place in the alloy. Milling the spongy deposit of the alloy causes amorphous phase crystallization, FCC-phase crystalline grain growth, and size reduction and rounding of powder particles. [Projekat Ministarstva nauke Republike Srbije, br. 172057

  7. Discharge capacity and microstructures of La Mg Pr Al Mn Co Ni alloys for nickel-metal hydride batteries

    Energy Technology Data Exchange (ETDEWEB)

    Casini, J.C.S.; Galdino, G.S.; Ferreira, E.A.; Takiishi, H.; Faria, R.N., E-mail: jcasini@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (DM/IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Dept. de Metalurgia

    2010-07-01

    La{sub 0.7-x}Mg{sub x}Pr{sub 0.3}Al{sub 0.3}Mn{sub 0.4}Co{sub 0.5}Ni{sub 3.8} (x = 0.0, 0.3 and 0.7) alloys have been investigated aiming the production of negative electrodes for nickel-metal hydride batteries. The alloys employed in this work were used in the as cast state. The results showed that the substitution of magnesium by lanthanum increased the discharge capacity of the Ni-MH batteries. A battery produced with the La{sub 0.4}Mg{sub 0.3}Pr{sub 0.3}Al{sub 0.3}Mn{sub 0.4}Co{sub 0.5}Ni{sub 3.8} alloy shown a high discharge capacity (380mAh/g) also good stability compared to other alloys. The electrode materials were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). (author)

  8. Platinum–nickel nanowire catalysts with composition-tunable alloying and faceting for the oxygen reduction reaction

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Fangfang; Yu, Gang; Shan, Shiyao; Skeete, Zakiya; Wu, Jinfang; Luo, Jin; Ren, Yang; Petkov, Valeri; Zhong, Chuan-Jian

    2017-01-01

    The ability to tune the alloying properties and faceting characteristics of bimetallic nanocatalysts is essential for designing catalysts with enhanced activity and stability through optimizing strain and ligand effects, which is an important frontier for designing advanced materials as catalysts for fuel cell applications. This report describes composition-controlled alloying and faceting of platinum–nickel nanowires (PtNi NWs) for the electrocatalytic oxygen reduction reaction. The PtNi NWs are synthesized by a surfactant-free method and are shown to display bundled morphologies of nano-tetrahedra or nanowires, featuring an ultrathin and irregular helix morphology with composition-tunable facets. Using high-energy synchrotron X-ray diffraction coupled with atomic pair distribution function analysis, lattice expansion and shrinking are revealed, with the Pt : Ni ratio of ~3 : 2 exhibiting a clear expansion, which coincides with the maximum electrocatalytic activity for the ORR. In comparison with PtNi nanoparticles (NPs), the PtNi NWs display remarkably higher electrocatalytic activity and stability as a result of the composition dependent atomic-scale alloying and faceting, demonstrating a new pathway to the design of alloy nanocatalysts with enhanced activity and durability for fuel cells.

  9. Study of Acidithiobacillus ferrooxidans and enzymatic bio-Fenton process-mediated corrosion of copper-nickel alloy.

    Science.gov (United States)

    Jadhav, U; Hocheng, H

    2016-10-01

    This study presents the corrosion behavior of the copper-nickel (Cu-Ni) alloy in the presence of Acidithiobacillus ferrooxidans (A. ferrooxidans) and glucose oxidase (GOx) enzyme. In both the cases ferric ions played an important role in weight loss and thereby to carry out the corrosion of the Cu-Ni alloy. A corrosion rate of 0.6 (±0.008), 2.11 (±0.05), 3.69 (±0.26), 0.7 (±0.006) and 0.08 (±0.002) mm/year was obtained in 72 h using 9K medium with ferrous sulfate, A. ferrooxidans culture supernatant, A. ferrooxidans cells, GOx enzyme and hydrogen peroxide (H2O2) solution respectively. The scanning electron microscopy (SEM) micrographs showed that a variable extent of corrosion was caused by 9K medium with ferrous sulfate, GOx and A. ferrooxidans cells. An arithmetic average surface roughness (Ra) of 174.78 nm was observed for the control work-piece using optical profilometer. The change in Ra was observed with the treatment of the Cu-Ni alloy using various systems. The Ra for 9K medium with ferrous sulfate, GOx and A. ferrooxidans cells was 374.54, 607.32 and 799.48 nm, respectively, after 24 h. These results suggest that A. ferrooxidans cells were responsible for more corrosion of the Cu-Ni alloy than other systems used.

  10. Effect of cleanser solutions on the color of acrylic resins associated with titanium and nickel-chromium alloys.

    Science.gov (United States)

    Freitas Oliveira Paranhos, Helena de; Bezzon, Osvaldo Luiz; Davi, Letícia Resende; Felipucci, Daniela Nair Borges; Silva, Cláudia Helena Lovato da; Pagnano, Valéria Oliveira

    2014-01-01

    This study evaluated the effect of cleanser solutions on the color of heat-polymerized acrylic resin (HPAR) and on the brightness of dental alloys with 180 immersion trials. Disk-shaped specimens were made with I) commercially pure titanium, II) nickel-chromium-molybdenum-titanium, III) nickel-chromium molybdenum, and IV) nickel-chromium-molybdenum beryllium. Each cast disk was invested in the flasks, incorporating the metal disk into the HPAR. The specimens (n=5) were then immersed in solutions containing: 0.05% sodium hypochlorite, 0.12% chlorhexidine digluconate, 0.500 mg cetylpyridinium chloride, a citric acid tablet, one of two different sodium perborate/enzyme tablets, and water. The color measurements (∆E) of the HPAR were determined by a colorimeter in accordance with the National Bureau of Standards. The surface brightness of the metal was visually examined for the presence of tarnish. The results (ANOVA; Tukey test-α=0.05) show that there was a significant difference between the groups (p<0.001) but not among the solutions (p=0.273). The highest mean was obtained for group III (5.06), followed by group II (2.14). The lowest averages were obtained for groups I (1.33) and IV (1.35). The color changes in groups I, II and IV were slight but noticeable, and the color change was considerable for group III. The visual analysis showed that 0.05% sodium hypochlorite caused metallic brightness changes in groups II and IV. It can be concluded that the agents had the same effect on the color of the resin and that the metallic alloys are not resistant to the action of 0.05% sodium hypochlorite.

  11. Effect of cleanser solutions on the color of acrylic resins associated with titanium and nickel-chromium alloys

    Directory of Open Access Journals (Sweden)

    Helena de Freitas Oliveira Paranhos

    2014-06-01

    Full Text Available This study evaluated the effect of cleanser solutions on the color of heat-polymerized acrylic resin (HPAR and on the brightness of dental alloys with 180 immersion trials. Disk-shaped specimens were made with I commercially pure titanium, II nickel-chromium-molybdenum-titanium, III nickel-chromium molybdenum, and IV nickel-chromium-molybdenum beryllium. Each cast disk was invested in the flasks, incorporating the metal disk into the HPAR. The specimens (n = 5 were then immersed in solutions containing: 0.05% sodium hypochlorite, 0.12% chlorhexidine digluconate, 0.500 mg cetylpyridinium chloride, a citric acid tablet, one of two different sodium perborate/enzyme tablets, and water. The color measurements (∆E of the HPAR were determined by a colorimeter in accordance with the National Bureau of Standards. The surface brightness of the metal was visually examined for the presence of tarnish. The results (ANOVA; Tukey test-α = 0.05 show that there was a significant difference between the groups (p < 0.001 but not among the solutions (p = 0.273. The highest mean was obtained for group III (5.06, followed by group II (2.14. The lowest averages were obtained for groups I (1.33 and IV (1.35. The color changes in groups I, II and IV were slight but noticeable, and the color change was considerable for group III. The visual analysis showed that 0.05% sodium hypochlorite caused metallic brightness changes in groups II and IV. It can be concluded that the agents had the same effect on the color of the resin and that the metallic alloys are not resistant to the action of 0.05% sodium hypochlorite.

  12. High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

    2007-02-15

    This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

  13. Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

    2012-03-01

    The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

  14. Casting accuracy of a nickel and beryllium-free cobalt-chromium alloy for crown and bridge prostheses and resin-bonded bridges.

    Science.gov (United States)

    Hansson, O

    1985-01-01

    In the 1970's economic factors dictated the development of alternatives to gold alloys in dentistry in the USA and in Europe. A similar development has not occurred in Sweden because of different laws. Alloys that contain nickel and beryllium present a health hazard and are therefore of little interest to the Swedish market. A review of the literature shows that castings of base-metal alloys are less accurate than castings of conventional gold alloys and of low gold alloys. However, in long-span-bridges and in thin resin-bonded cast restorations, their physical and mechanical properties are superior to those of the gold alloys. In this study the casting accuracy of a nickel- and beryllium-free cobalt-chromium alloy, Neobond II Special, is investigated. Neobond II Special was found to be less accurate than Sjödings C-guld. The marginal discrepancies of the castings were small, however, when the castings were oversized. It also proved to be technique sensitive to conventional dental laboratory procedures. Thus, it seems difficult to get castings with an acceptable retention as well as small marginal discrepancies when using the base-metal alloy.

  15. Inhibition effects of PMA/SbBr3 complex inhibitor on copper and copper-nickel alloy in LiBr solutions

    Institute of Scientific and Technical Information of China (English)

    HU Xian-qi; LIANG Cheng-hao; HUANG Nai-bao

    2005-01-01

    The effects of PMA/SbBr3 inhibitor on copper and copper-nickel alloy in 55%LiBr solution were investigated by chemical immersion and electrochemical measurements. The results indicate that in boiling 55% LiBr solution containing PMA/SbBr3 inhibitor, corrosion rates of copper and copper-nickel alloy are 67.48 μm/a and 38. 14μm/a, respectively. Since both anodic and cathodic electrochemical reactions can be inhibited, PMA/SbBr3 belongs to complex inhibitor. PMA has the effect of inhibiting hydrogen evolution and [PMo12 O40]3- , the anion of PMA,has a strong oxidizing effect. Sb3+ also shows an oxidizing effect. It may exist in LiBr solutions stably with PMA.Because of the synergistic effect of PMA and Sb3+ , a protective film, comprising CuO, Cu2O and Sb, formed on copper and copper-nickel alloy surface may prevent Br- from diffusing to the surface of metals. As a result, the anticorrosion performance of copper and copper-nickel alloy may be improved.

  16. Perspectives on radiation effects in nickel-base alloys for applications in advanced reactors

    Science.gov (United States)

    Rowcliffe, A. F.; Mansur, L. K.; Hoelzer, D. T.; Nanstad, R. K.

    2009-07-01

    Because of their superior high temperature strength and corrosion properties, a set of Ni-base alloys has been proposed for various in-core applications in Gen IV reactor systems. However, irradiation-performance data for these alloys is either limited or non-existent. A review is presented of the irradiation-performance of a group of Ni-base alloys based upon data from fast breeder reactor programs conducted in the 1975-1985 timeframe with emphasis on the mechanisms involved in the loss of high temperature ductility and the breakdown in swelling resistance with increasing neutron dose. The implications of these data for the performance of the Gen IV Ni-base alloys are discussed and possible pathways to mitigate the effects of irradiation on alloy performance are outlined. A radical approach to designing radiation damage-resistant Ni alloys based upon recent advances in mechanical alloying is also described.

  17. Fabrication and evaluation of nickel cobalt alloy electrocatalysts for alkaline water splitting

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Sung Hoon [School of Integrative Engineering, Chung-Ang University, Heukseokno 84, Dongjak-gu, Seoul 156-756 (Korea, Republic of); Ahn, Sang Hyun; Choi, Insoo [Fuel Cell Research Center, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Pyo, Sung Gyu [School of Integrative Engineering, Chung-Ang University, Heukseokno 84, Dongjak-gu, Seoul 156-756 (Korea, Republic of); Kim, Hyoung-Juhn; Jang, Jong Hyun [Fuel Cell Research Center, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Kim, Soo-Kil, E-mail: sookilkim@cau.ac.kr [School of Integrative Engineering, Chung-Ang University, Heukseokno 84, Dongjak-gu, Seoul 156-756 (Korea, Republic of)

    2014-07-01

    As a catalyst for the hydrogen evolution reaction (HER) in alkaline water splitting, NiCo alloys of various compositions were prepared through electrodeposition onto Cu substrates. The composition of each alloy catalyst was varied by controlling the molar ratio of Co{sup 2+} ions in the electrolyte. With an increase in the Co content, the morphologies of the NiCo alloys were progressively changed from a round to polygonal shape. The NiCo alloys all exhibited a Ni rich surface, as confirmed by the bulk-to-surface compositional ratio and degree of alloying. The catalytic activities of the NiCo alloys toward the HER of water splitting were electrochemically tested in a KOH electrolyte, and the specific activities were characterized by considering the electrochemical surface areas of Ni and Co. The effect of alloying was demonstrated to be a significant enhancement of HER activity, resulting from a change in the electronic structures of Ni and Co.

  18. The three dimensional distribution of chromium and nickel alloy welding fumes.

    Directory of Open Access Journals (Sweden)

    Takeoka,Kiyoshi

    1991-08-01

    Full Text Available In the present study, the fumes generated from manual metal arc (MMA and submerged metal arc (SMA welding of low temperature service steel, and the chromium and nickel percentages in these fumes, were measured at various horizontal distances and vertical heights from the arc in order to obtain a three dimensional distribution. The MMA welding fume concentrations were significantly higher than the SMA welding fume concentrations. The highest fume concentration on the horizontal was shown in the fumes collected directly above the arc. The fume concentration vertically was highest at 50 cm height and reduced by half at 150 cm height. The fume concentration at 250 cm height was scarcely different from that at 150 cm height. The distribution of the chromium concentration vertically was analogous to the fume concentration, and a statistically significant difference in the chromium percentages was not found at the different heights. The nickel concentrations were not statistically significant within the welding processes, but the nickel percentages in the SMA welding fumes were statistically higher than in the MMA welding fumes. The highest nickel concentration on the horizontal was found in the fumes collected directly above the arc. The highest nickel concentration vertically showed in the fume samples collected at 50 cm height, but the greater the height the larger the nickel percentage in the fumes.

  19. 镁合金化学镀镍基合金的工艺研究进展%Research Progress of Electroless Nickel Base Alloy Plating on Mg Alloy

    Institute of Scientific and Technical Information of China (English)

    邵颖; 李广宇; 邵忠财; 华利明

    2011-01-01

    Magnesium alloy is used widely but its corrosion resistance is poor, and the corrosion resistance can be improved by electroless nickel base alloy plating. Interlayer preparation method and direct electro-less plating method of electroless nickel base alloy plating on magnesium alloy were introduced; development situation of electroless nickel base alloy plating on magnesium alloy was briefly reviewed; existing problems and future development tendency were pointed out.%镁合金用途广泛,但耐蚀性能差,通过化学镀镍基合金可以改善其耐蚀性能.介绍了镁合金化学镀镍基合金制取中间层法和直接化学镀法;对镁及镁合金化学镀镍基合金的发展作了简要评述,在此基础上指出了目前镁合金化学镀存在的问题及今后发展方向.

  20. Effect of recasting on the elastic modulus of metal-ceramic systems from nickel-chromium and cobalt-chromium alloys

    Directory of Open Access Journals (Sweden)

    Mirković Nemanja

    2007-01-01

    Full Text Available Background/Aim. Elastic modulus of metal-ceramic systems determines their flexural strength and prevents damages on ceramics during mastication. Recycling of basic alloys is often a clinical practice, despite the possible effects on the quality of the future metal-ceramic dentures. This research was done to establish recasting effects of nickel-chromium and cobalt-chromium alloys on the elastic modulus of metalceramic systems in making fixed partial dentures. Methods. The research was performed as an experimental study. Six metal-ceramic samples of nickel-chromium alloy (Wiron 99 and cobalt-chromium alloy (Wirobond C were made. Alloy residues were recycled through twelve casting generations with the addition of 50% of new alloy on the occasion of every recasting. Three- point bending test was used to determine elastic modulus, recommended by the standard ISO 9693:1999. Fracture load for damaging ceramic layer was recorded on the universal testing machine (Zwick, type 1464, with the speed of 0,05 mm/min. Results. The results of this research revealed significant differences between elasticity modules of metal-ceramic samples in every examined recycle generation. Recasting had negative effect on the elastic modulus of the examined alloys. This research showed the slight linear reduction of elastic modulus up to the 6th generation of recycling. After the 6th recycling there was a sudden fall of elastic modulus. Conclusion. Recasting of nickelchromium and cobalt-chromium alloys is not recommended because of the reduced elastic modulus of these alloys. Instead of reusing previously recasted alloys, the alloy residues should be returned to the manufacturer. .

  1. Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

    Directory of Open Access Journals (Sweden)

    Bo Sun

    2015-09-01

    Full Text Available This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss, degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

  2. Electrochemical and structural characterization of electroless nickel coating on Mg{sub 2}Ni hydrogen storage alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ohara, Reiko, E-mail: RKOhara@itri.org.tw [Green Energy and Ecology Research Labs., Industrial Technology Research Institute, Tainan City 734, Taiwan, ROC (China); Lan, Chao-Ho [Green Energy and Ecology Research Labs., Industrial Technology Research Institute, Tainan City 734, Taiwan, ROC (China); Hwang, Chii-Shyang [Department of Materials Science and Engineering, National Cheng Kung University, Taiwan, ROC (China)

    2013-12-15

    Highlights: •Discharge capacity of alloys decreased with increasing thickness of Ni–P coatings. •Discharge capacity depends on charge transfer resistance and hydrogen diffusion. •Ni–P coating involved with both replacement deposition and electrocatalysis. •Lattice disorder of Ni particles increased with increasing NaH{sub 2}PO{sub 2} concentration. -- Abstract: Mg{sub 2}Ni alloys were prepared by high-energy ball milling, followed by an electroless nickel coating, and their electrochemical properties were investigated. The results indicated that the thickness of Ni–P coatings determined the discharge capacity of Ni-coated Mg{sub 2}Ni alloys. The measuring amount of deposited Ni particles was used to represent the thickness of Ni–P coatings. With an increase in the amount of deposited Ni particles, the discharge capacity reached to a maximum value of 148 mA h g{sup −1} at the deposited Ni particles of 2320 ppm, followed by declining to 106 mA h g{sup −1}. From the electrochemical impedance spectroscopy experiments, the charge transfer resistance increased and meanwhile the diffusion coefficient decreased, if the amount of deposited Ni particles was greater than 2320 ppm. According to the X-ray diffraction studies, with an increase in the deposited amount of Ni particles the structure of Ni–P spherical particles, with a diameter of 50–250 nm, changed from nanocrystalline to amorphousness.

  3. Effects of Hard Surface Grinding and Activation on Electroless-Nickel Plating on Cast Aluminium Alloy Substrates

    Directory of Open Access Journals (Sweden)

    Olawale Olarewaju Ajibola

    2014-01-01

    Full Text Available This work examined effects of hard surface polishing grits and activation on electroless-nickel (EN plating on cast aluminium alloy substrates in sodium hypophosphite baths. As-received aluminium alloy sample sourced from automobile hydraulic brake master cylinder piston was melted in electric furnace and sand cast into rod. The cast samples were polished using different grits (60 μm–1200 μm before plating. The effects on adhesion, appearance, and quantity of EN deposits on substrates were studied. Observation shows that the quantity of EN deposit is partly dependent on the alloy type and roughness of the surface of the substrates, whereas the adhesion and brightness are not solely controlled by the degree of surface polishing. The best yield in terms of adhesion and appearance was obtained from the activation in zincate and palladium chloride solutions. Higher plating rates (g/mm2/min of 3.01E-05, 2.41E-05, and 2.90E-05 were obtained from chromate, zincate, and chloride than 8.49E-06, 8.86E-06, and 1.69E-05 as obtained from HCl etched, NaOH, and H2O activated surfaces, respectively.

  4. Nickel-based alloy/austenitic stainless steel dissimilar weld properties prediction on asymmetric distribution of laser energy

    Science.gov (United States)

    Zhou, Siyu; Ma, Guangyi; Chai, Dongsheng; Niu, Fangyong; Dong, Jinfei; Wu, Dongjiang; Zou, Helin

    2016-07-01

    A properties prediction method of Nickel-based alloy (C-276)/austenitic stainless steel (304) dissimilar weld was proposed and validated based on the asymmetric distribution of laser energy. Via the dilution level DC-276 (the ratio of the melted C-276 alloy), the relations between the weld properties and the energy offset ratio EC-276 (the ratio of the irradiated energy on the C-276 alloy) were built, and the effects of EC-276 on the microstructure, mechanical properties and corrosion resistance of dissimilar welds were analyzed. The element distribution Cweld and EC-276 accorded with the lever rule due to the strong convention of the molten pool. Based on the lever rule, it could be predicted that the microstructure mostly consists of γ phase in each weld, the δ-ferrite phase formation was inhibited and the intermetallic phase (P, μ) formation was promoted with the increase of EC-276. The ultimate tensile strength σb of the weld joint could be predicted by the monotonically increasing cubic polynomial model stemming from the strengthening of elements Mo and W. The corrosion potential U, corrosion current density I in the active region and EC-276 also met the cubic polynomial equations, and the corrosion resistance of the dissimilar weld was enhanced with the increasing EC-276, mainly because the element Mo could help form a steady passive film which will resist the Cl- ingress.

  5. [Utility of nickel-titanium shape memory alloys of vertebral body reduction fixator with assisted distraction bar].

    Science.gov (United States)

    Man, Yi; Zheng, Yue-huan; Cao, Peng; Chen, Bo; Zheng, Tao; Sun, Chang-hui; Lu, Jiong

    2011-06-07

    To test the nickel-titanium (Ni-Ti) shape memory alloys of vertebral body reduction fixator with assisted distraction bar for the treatment of traumatic and osteoporotic vertebral body fracture. A Ni-Ti shape memory alloys of vertebral body reduction fixator with assisted distraction bar was implanted into the compressed fracture specimens through vertebral pedicle with the radiographic monitoring to reduce the collapsed endplate as well as distract the compressed vertebral fracture. Radiographic film and computed tomographic reconstruction technique were employed to evaluate the effects of reduction and distraction. A biomechanic test machine was used to measure the fatigue and the stability of deformation of fixation segments. Relying on the effect of temperature shape memory, such an assembly could basically reduce the collapsed endplate as well as distract the compressed vertebral fracture. And when unsatisfied results of reduction and distraction occurred, its super flexibility could provide additional distraction strength. A Ni-Ti shape memory alloys of vertebral body reduction fixator with assisted distraction bar may provide effective endplate reduction, restore the vertebral height and the immediate biomechanic spinal stability. So the above assembly is indicated for the treatment of traumatic and osteoporotic vertebral body fracture.

  6. Nanostructured Nickel-Cobalt-Titanium Alloy Grown on Titanium Substrate as Efficient Electrocatalyst for Alkaline Water Electrolysis.

    Science.gov (United States)

    Ganesan, Pandian; Sivanantham, Arumugam; Shanmugam, Sangaraju

    2017-04-12

    One of the important challenges in alkaline water electrolysis is to utilize a bifunctional catalyst for both hydrogen evolution (HER) and oxygen evolution (OER) reactions to increase the efficiency of water splitting devices for the long durable operations. Herein, nickel-cobalt-titanium (NCT) alloy is directly grown on a high corrosion resistance titanium foil by a simple, single, and rapid electrochemical deposition at room temperature. The electrocatalytic activity of NCT alloy electrodes is evaluated for both HER and OER in aqueous electrolyte. Our NCT electrocatalyst exhibits low overpotentials around 125 and 331 mV for HER and OER, respectively, in 1 M KOH. In addition to this outstanding activity, the bifunctional catalyst also exhibits excellent OER and HER electrode stability up to 150 h of continuous operation with a minimal loss in activity. Further, the NCT alloy directly grown on titanium foil is used to directly construct membrane electrode assembly (MEA) for alkaline electrolyte membrane (AEM) water electrolyzer, which make the practical applicability. This single-step electrodeposition reveals NCT on titanium foil with high activity and excellent electrode stability suitable for replacing alternative commercial viable catalyst for the alkaline water splitting.

  7. Electrodeposition of a protective copper/nickel deposit on the magnesium alloy (AZ31)

    Energy Technology Data Exchange (ETDEWEB)

    Huang, C.A. [Department of Mechanical Engineering, Chang Gung University, Taoyuan, Taiwan (China)], E-mail: gfehu@mail.cgu.edu.tw; Wang, T.H. [Department of Mechanical Engineering, Chang Gung University, Taoyuan, Taiwan (China); Weirich, T. [Gemeinschaeftslabor fuer Elektronenmikroskopie, RWTH Aachen (Germany); Neubert, V. [Zentrum fuer Funktionswerkstoe GmbH, Clausthal-Zellerfeld (Germany)

    2008-05-15

    An environmental-friendly Cu electrodeposition process was proposed for the Magnesium alloy (AZ 31). Experimental results show that a good bonding between Cu deposit and Mg alloy surface can be achieved with a pretreatment of galvanostatic etching and then copper electrodeposition in the alkaline copper-sulfate plating bath. Microstructures between Cu deposit and Mg alloy substrate were examined with scanning electron and energy-filtering transmission electron microscopes (SEM and EF-TEM). The Cu-deposited Mg alloy can be further electroplated in acidic Cu and Ni plating baths to acquire a protective Cu/Ni deposit.

  8. Effect of recasting of nickel-chromium alloy on its porosity

    Directory of Open Access Journals (Sweden)

    Jayant Palaskar

    2010-01-01

    Full Text Available Statement of Problem: As per the review of literature very few studies have been carried on recasting of dental casting alloy and in particlular its effect on occurrence of porosities. Purpose of Study: This study was designed to find out occurrence of porosities in new alloy and recasted alloy using a scanning electron microscope. Materials and Methods: Different percentage combinations of new and once casted alloy were used to produce twenty five samples. Castings obtained from new alloy were used as control group. All the samples were scanned under scanning electron mocroscope and photographs were taken from three specific sites for comparison. Results: There is no significant difference in occurrence of porosities in casting obtained by using new alloy and recasted alloy. Conclusion: With in the limitations of the study it is conducted that the prorosities will not be affected by recasting of neckel-chromium alloy. Clinical Implication: Porosities in dental casting alloy can alter physical and mechanical properties of the mental which inturn may lead to failure of crown and bridge, and also cast partial denture prosthesis.

  9. Effect of recasting of nickel-chromium alloy on its porosity.

    Science.gov (United States)

    Palaskar, Jayant; Nadgir, D V; Shah, Ila

    2010-10-01

    As per the review of literature very few studies have been carried on recasting of dental casting alloy and in particlular its effect on occurrence of porosities. This study was designed to find out occurrence of porosities in new alloy and recasted alloy using a scanning electron microscope. Different percentage combinations of new and once casted alloy were used to produce twenty five samples. Castings obtained from new alloy were used as control group. All the samples were scanned under scanning electron mocroscope and photographs were taken from three specific sites for comparison. There is no significant difference in occurrence of porosities in casting obtained by using new alloy and recasted alloy. With in the limitations of the study it is conducted that the prorosities will not be affected by recasting of neckel-chromium alloy. Porosities in dental casting alloy can alter physical and mechanical properties of the mental which inturn may lead to failure of crown and bridge, and also cast partial denture prosthesis.

  10. Surface modification of cobalt-chromium-tungsten-nickel alloy using octadecyltrichlorosilanes

    Energy Technology Data Exchange (ETDEWEB)

    Mani, Gopinath [Department of Biomedical Engineering, University of Texas at San Antonio, One UTSA Circle, San Antonio, TX 78249 (United States); Feldman, Marc D. [Department of Biomedical Engineering, University of Texas at San Antonio, One UTSA Circle, San Antonio, TX 78249 (United States); Division of Cardiology, University of Texas Health Science Center at San Antonio, 7703 Floyd Curl Drive, San Antonio, TX 78229 (United States); The Department of Veteran Affairs South Texas Health Care System, 7400 Merton Minter Blvd., San Antonio, TX 78229 (United States); Oh, Sunho [Department of Biomedical Engineering, University of Texas at San Antonio, One UTSA Circle, San Antonio, TX 78249 (United States); Agrawal, C. Mauli [Department of Biomedical Engineering, University of Texas at San Antonio, One UTSA Circle, San Antonio, TX 78249 (United States)], E-mail: Mauli.Agrawal@utsa.edu

    2009-03-15

    Cobalt-chromium (Co-Cr) alloys have been extensively used for medical implants because of their excellent mechanical properties, corrosion resistance, and biocompatibility. This first time study reports the formation and stability of self-assembled monolayers (SAMs) on a Co-Cr-W-Ni alloy. SAMs of octadecyltrichlorosilanes (OTS) were coated on sputtered Co-Cr-W-Ni alloy thin film and bulk Co-Cr-W-Ni alloy. OTS SAM coated alloy specimens were characterized using contact angle goniometry, Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM). Contact angle analysis and FTIR suggested that ordered monolayers were coated on both sputtered and bulk alloy. XPS suggested the selective dissolution of cobalt from the alloy during the formation of OTS SAM. The bonding between the alloy and the OTS SAM was mainly attributed to Si-O-Cr and Si-O-W covalent bonds and a smaller contribution from Si-O-Co bonds. AFM images showed the distribution of islands of monolayers coated on the alloy. The height of monolayers in majority of the islands was closer to the theoretical length of fully extended OTS molecules oriented perpendicular to the surface. The stability of OTS SAM was investigated in tris-buffered saline at 37 {sup o}C for up to 7 days. Contact angle, FTIR, and XPS collectively confirmed that the monolayers remain ordered and bound to the alloy surface under this condition. This study shows that Co-Cr alloys can be surface modified using SAMs for potential biomedical applications.

  11. Development of Nickel Immersion Pretreatment of Electroless Nickel Plating on Al Alloy Surface%铝基化学镀镍浸镍前处理的研究进展

    Institute of Scientific and Technical Information of China (English)

    孙硕; 宋贡生; 马正华

    2015-01-01

    nickel salt solution with certain re-ducing agent which pre-plates a thin layer of nickel on the surface of aluminium base. The principle of this method is the same as electroless nickel plating. This paper analyzed the difference and the relationship of the two kinds of nickel immersion methods and the combined treatment. Finally, this paper pointed out the development direction of nickel immersion pretreatment process for alu-minum alloy as follows. First, in order to simplify the process, the single nickel immersion method is expected to replace the doub-le nickel immersion method. Second, the non-poisonous, low-contaminative and fluoride-free solution of nickel immersion is expec-ted to be developed. Third, the formulation of nickel immersion solution should be optimized to make the bonding strength better.

  12. Effect of preconditioning cobalt and nickel based dental alloys with Bacillus sp. extract on their surface physicochemical properties and theoretical prediction of Candida albicans adhesion.

    Science.gov (United States)

    Balouiri, Mounyr; Bouhdid, Samira; Sadiki, Moulay; Ouedrhiri, Wessal; Barkai, Hassan; El Farricha, Omar; Ibnsouda, Saad Koraichi; Harki, El Houssaine

    2017-02-01

    Biofilm formation on dental biomaterials is implicated in various oral health problems. Thus the challenge is to prevent the formation of this consortium of microorganisms using a safe approach such as antimicrobial and anti-adhesive natural products. Indeed, in the present study, the effects of an antifungal extract of Bacillus sp., isolated from plant rhizosphere, on the surface physicochemical properties of cobalt and nickel based dental alloys were studied using the contact angle measurements. Furthermore, in order to predict the adhesion of Candida albicans to the treated and untreated dental alloys, the total free energy of adhesion was calculated based on the extended Derjaguin-Landau-Verwey-Overbeek approach. Results showed hydrophobic and weak electron-donor and electron-acceptor characteristics of both untreated dental alloys. After treatment with the antifungal extract, the surface free energy of both dental alloys was influenced significantly, mostly for cobalt based alloy. In fact, treated cobalt based alloy became hydrophilic and predominantly electron donating. Those effects were time-dependent. Consequently, the total free energy of adhesion of C. albicans to this alloy became unfavorable after treatment with the investigated microbial extract. A linear relationship between the electron-donor property and the total free energy of adhesion has been found for both dental alloys. Also, a linear relationship has been found between this latter and the hydrophobicity for the cobalt based alloy. However, the exposure of nickel based alloy to the antifungal extract failed to produce the same effect. Copyright © 2016 Elsevier B.V. All rights reserved.

  13. THE EFFECT OF THE CONDITIONS OF SHOT PEENING THE INCONEL 718 NICKEL ALLOY ON THE GEOMETRICAL STRUCTURE OF THE SURFACE

    Directory of Open Access Journals (Sweden)

    Kazimierz Zaleski

    2017-06-01

    Full Text Available The article presents the research results of roughness and topography of the surface of Inconel 718 nickel alloy after shot peening. Evaluation of stereometric properties of the surface layer of the examined material was performed based on the amplitude, height and Abbott-Firestone curve parametres. The shot peening was carried out on the impulse shot peening stand. The impact energy Ej, distance between the traces xs and the ball diameter dk were changed in the range: Ej = 60 ÷ 240 mJ, xs = 0,15 ÷ 0,5 mm, dk = 3,95 ÷ 12,45 mm. The T8000 RC 120-140 device of the Hommel-Etamic company, along with the software, was used for measuring the surface roughness and for determining the material bearing curve. As a result of the machin-ing, the surface roughness was reduced and the selected functional parameters were improved.

  14. DETERMINATION OF IN-VITRO LUNG SOLUBILITY AND INTAKE-TO-DOSE CONVERSION FACTOR FOR TRITIATED LANTHANUM NICKEL ALUMINUM ALLOY

    Energy Technology Data Exchange (ETDEWEB)

    Farfan, E.; Labone, T.; Staack, G.; Cheng, Y.; Zhou, Y.; Varallo, T.

    2011-11-11

    A sample of tritiated lanthanum nickel aluminum alloy (LaNi4.25Al0.75 or LANA.75) similar to that used at the Savannah River Site Tritium Facilities was analyzed to estimate the particle size distribution of this metal tritide powder and the rate, at which this material dissolves in the human respiratory tract after it is inhaled. This information is used to calculate the committed effective dose received by a worker after inhaling the material. These doses, which were calculated using the same methodology given in the DOE Tritium Handbook, are presented as inhalation intake-to-dose conversion factors (DCF). The DCF for this metal tritide is less than the DCF for tritiated water and radiation worker bioassay programs designed for tritiated water are adequate to monitor for intakes of this material.

  15. Effect of electrodeposition current density on the microstructure and magnetic properties of nickel-cobalt-molybdenum alloy powders

    Directory of Open Access Journals (Sweden)

    Pešić O.

    2014-01-01

    Full Text Available Nanostructured nickel-cobalt-molybdenum alloy powders were electrodeposited from an ammonium sulfate bath. The powders mostly consist of an amorphous phase and a very small amount of nanocrystals with an mean size of less than 3 nm. An increase in deposition current density increases the amorphous phase percentage, the density of chaotically distributed dislocations and internal microstrains in the powders, while decreasing the mean nanocrystal size. The temperature range over which the structural relaxation of the powders deposited at higher current densities occurs is shifted towards lower temperatures. A change in relative magnetic permeability during structural relaxation is higher in powders deposited at higher current densities. Powder crystallization takes place at temperatures above 700ºC. The formation of the stable crystal structure causes a decrease in relative magnetic permeability. [Projekat Ministarstva nauke Republike Srbije, br. 172057

  16. Effect of Water Nutrient Pollution on Long-Term Corrosion of 90:10 Copper Nickel Alloy

    Directory of Open Access Journals (Sweden)

    Robert E. Melchers

    2015-11-01

    Full Text Available Due to their good corrosion resistance, copper and copper alloys such as 90:10 Cu-Ni are used extensively in high-quality marine and industrial piping systems and also in marine, urban, and industrial environments. Their corrosion loss and pitting behaviour tends to follow a bi-modal trend rather than the classic power law. Field data for 90:10 copper nickel immersed in natural seawater are used to explore the effect of water pollution and in particular the availability of critical nutrients for microbiologically induced corrosion. It is shown, qualitatively, that increased dissolved inorganic nitrogen increases corrosion predominantly in the second, long-term, mode of the model. Other, less pronounced, influences are salinity and dissolved oxygen concentration.

  17. Electrochemical deposition and characterization of zinc–nickel alloys deposited by direct and reverse current

    Directory of Open Access Journals (Sweden)

    JELENA B. BAJAT

    2005-12-01

    Full Text Available Zn–Ni alloys electrochemically deposited on steel under various deposition conditions were investigated. The alloys were deposited on a rotating disc electrode and on a steel panel from chloride solutions by direct and reverse current. The influence of reverse plating variables (cathodic and anodic current densities and their time duration on the composition, phase structure and corrosion properties were investigated. The chemical content and phase composition affect the anticorrosive properties of Zn–Ni alloys during exposure to a corrosive agent (3 % NaCl solution. It was shown that the Zn–Ni alloy electrodeposited by reverse current with a full period T = 1 s and r = 0.2 exhibits the best corrosion properties of all the investigated alloys deposited by reverse current.

  18. ELECTROLESS NICKEL PLATING OF MAGNESIUM ALLOY WITH MICROARC OXIDATION PRETREATMENT%镁合金微弧氧化预处理化学镀镍研究

    Institute of Scientific and Technical Information of China (English)

    李均明; 薛晓楠; 王爱娟; 马安博; 符致昭

    2012-01-01

    Magnesium alloys after microarc oxidation(MAO) pretreatment were directly electroless Ni plated by using NiSO_4 solution,meanwhile,any traditional pretreatment,including alkaline washing,acid washing and activation,etc.,was used.The microstructure and composition of nickel layer were characterized.The effect of MAO pretreatment on the thickness,hardness,electrical conductivity and corrosion resistance of nickel layer were investigated.The results indicate that the layer which contains Ni and P is composed of cellular particles. MAO pretreatmely affects the thickness and electrical conductivity of nickel layer significantly.The thickness of nickel layer fastly increases but the sheet resistance of the layer rapidly decreases when the thickness of MAO film increases from 3 to 7μm.Furthermore,the results of polarization curve test reveal that when the thickness of MAO film is 15μm,the corrosion potential of the obtained electroless nickel plated magnesium alloy is the highest,and the corrosion current is the lowest.The results of 48 h salt spray test show that the corrosion resistance of electroless nickel plated magnesium alloy with MAO pretreatment is much higher than that of electroless nickel plated magnesium alloy with traditional pretreatment and magnesium alloy substrate.%镁合金微弧氧化(MAO)预处理后,无需碱洗酸洗活化等传统预处理直接在硫酸镍溶液中化学镀镍。表征了镀镍层的显微结构与成分,研究了MAO预处理对镀层厚度、硬度、导电性及耐蚀性的影响。结果表明:含有Ni,P两种元素的镀层由均匀分布的胞状颗粒组成。MAO预处理显著影响镀层的厚度与导电性;当MAO薄膜从3μm增厚至7μm时,镀层的厚度快速增大而方块电阻迅速下降。极化曲线测试表明,当MAO薄膜厚15μm时化学镀镍镁合金的腐蚀电位最高,腐蚀电流最小。48h盐雾实验表明,MAO预处理化学镀镍镁合金的耐蚀性显著优于传统预处理化学镀镍镁合金。

  19. Current Status of Development of High Nickel Low Alloy Steels for Commercial Reactor Pressure Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Chul; Lee, B. S.; Park, S. G.; Lee, K. H. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2008-12-15

    SA508 Gr.3 Mn-Mo-Ni low alloy steels have been used for nuclear reactor pressure vessel steels up to now. Currently, the design goal of nuclear power plant is focusing at larger capacity and longer lifetime. Requirements of much bigger pressure vessels may cause critical problems in the manufacturing stage as well as for the welding stage. Application of higher strength steel may be required to overcome the technical problems. It is known that a higher strength and fracture toughness of low alloy steels such as SA508 Gr.4N low alloy steel could be achieved by increasing the Ni and Cr contents. Therefore, SA508 Gr.4N low alloy steel is very attractive as eligible RPV steel for the next generation PWR systems. In this report, we propose the possibility of SA508 Gr.4N low alloy steel for an application of next generation commercial RPV, based on the literature research result about development history of the RPV steels and SA508 specification. In addition, we have surveyed the research result of HSLA(High Strength Low Alloy steel), which has similar chemical compositions with SA508 Gr.4N, to understand the problems and the way of improvement of SA508 Gr.4N low alloy steel. And also, we have investigated eastern RPV steel(WWER-1000), which has higher Ni contents compared to western RPV steel.

  20. Liquid Phase Sintering of Carbides Using a Nickel-Molybdenum Alloy

    Science.gov (United States)

    1988-07-01

    AD TECHNICAL REPORT ARCCB-TR-88031 LIQUID PHASE SINTERING OF CARBIDES USING A NICKEL-MOL YBDENUM ALL 0 Y co J. M. BARRANCO mS R. A. WARENCHAK...ORG. REPORT NUMBER 7. AUTHOR(e) S. CONTRACT OR GRANT NUMBER,) J. M. Barranco and R. A. Warenchak 9. PERFORMING ORGANIZATION NAME AND ADDRESS 10

  1. The Effect of Microstructure on Fretting Fatigue Behavior of Nickel Alloy IN-100

    Science.gov (United States)

    2007-03-01

    2317, 2004 115 27. Sondhi, S.K. et al. Tension-compression creep asymmetry in a turbine disc superalloy : Roles if internal stress and thermal...82 5.6 Effect of Grain Size on Fatigue in Nickel-based Superalloys 83...done on correlating changes in microstructure to changes in strength for superalloys . Huther and Reppich [18] suggest the following formula for

  2. Metallurgical characterization of new palladium-containing cobalt chromium and nickel chromium alloys

    Science.gov (United States)

    Puri, Raghav

    Recently introduced to the market has been an entirely new subclass of casting alloy composition whereby palladium (˜25 wt%) is added to traditional base metal alloys such as CoCr and NiCr. Objectives. The purpose of this study was to evaluate the microstructure and Vickers hardness of two new CoPdCr and one new NiPdCr alloy and compare them to traditional CoCr and NiCr alloys. Methods. The casting alloys investigated were: CoPdCr-A (Noble Crown NF, The Argen Corporation), CoPdCr-I (Callisto CP+, Ivoclar Vivadent), NiPdCr (Noble Crown, Argen), CoCr (Argeloy N.P. Special, Argen), and NiCr (Argeloy N.P. Star, Argen). As-cast cylindrical alloy specimens were mounted in epoxy resin and prepared with standard metallographic procedures, i.e. grinding with successive grades of SiC paper and polishing with alumina suspensions. The alloys were examined with an optical microscope, SEM/EPMA, and XRD to gain insight into their microstructure, composition, and crystal structure. Vickers hardness (VHN) was measured and statistically analyzed by one way ANOVA and Tukey's HSD test (alpha=0.05). Results. Optical microscopy showed a dendritic microstructure for all alloys. The Pd-containing alloys appear to possess a more complex microstructure. SEM/EPMA showed Cr to be rather uniformly distributed in the matrix with palladium tending to be segregated apart from Mo and Ni or Co. Areas of different composition may explain the poor electrochemical results noted in previous studies. XRD suggested the main phase in the Ni-containing solutions was a face centered cubic Ni solid solution, whereas the CoCr exhibited a hexagonal crystal structure that was altered to face centered cubic when Pd was included in the composition. For Vickers hardness, the Co-containing alloys possessed a greater hardness than the Ni-containing alloys. However, the incorporation of Pd in CoCr and NiCr had only a slight effect on microhardness. Conclusion. Overall, the inclusion of palladium increases the

  3. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    Science.gov (United States)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  4. Capacitive behaviour and electronic structure of passive films formed on nickel base alloy type Inconel 600; influence of Cr and Fe. Comportement capacitif et structure electronique des films passifs formes sur l'alliage a base de nickel du type Inconel 600 (75Ni-16Cr-8Fe); influence du chrome et du fer

    Energy Technology Data Exchange (ETDEWEB)

    Hakiki, N.E.; Da Cunha Belo, M. (Centre National de la Recherche Scientifique (CNRS), 94 - Vitry-sur-Seine (France). Centre d' Etudes de Chimie Metallurgique)

    1994-08-01

    The study of passive films formed on a nickel base alloy type Inconel 600 is performed by capacitance measurements (Mott-Schottky approach). This research is supported by the passivation study of the alloying elements Ni, Cr, Fe and high purity alloys Ni-Cr, Ni-Fe, Ni-Cr-Fe. The results obtained show that the capacitive behaviour of the Inconel 600 in the passive state is similar to that on a p-n heterojunction to which a barrier zone of nickel oxide is added. The individual or combined action of alloying elements on the development of this kind of electronic structure is discussed. (authors). 5 refs., 6 figs.

  5. 镁合金化学镀镍层的生长过程%Deposition process of electroless nickel plating on magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    邵忠财; 李建中; 康凤娣; 田彦文

    2005-01-01

    The initial nickel deposition for the direct electroless nickel plating on non-catalytically active magnesium alloy is critical. The surface morphology and composition of the initial nickel plating coating are obtained by means of the scanning electron microscopy (SEM) and the energy dispersive X-ray (EDS). In addition, the mass gain/loss in the initial nickel deposition process was measured by using the electrobalance. The results showed that the MgO coating was gradually corroded by the plating solution, at the same time, MgF2 produced by F , H+ and MgO was deposited on the substrate during the initial electroless plating process. The nickel of the initial electroless plating was mostly growing on the boundary between the MgF2 coating and the MgO coating of the activation substrate, and then came to two sides. After that, the Ni-P coating growth rate to cover with the MgF2 coating was prior to the MgO coating. The electroless plating was in company with the substrate corrosion, but the electroless plating rate catalyzed by the exchanged nickel was more than the substrate corrosion rate.

  6. Mechanodynamical analysis of nickel-titanium alloys for orthodontics application; Analise mecanodinamica de ligas de niquel-titanio para aplicacao ortodontica

    Energy Technology Data Exchange (ETDEWEB)

    Arruda, Carlos do Canto

    2002-07-01

    Nickel-titanium alloys may coexist in more than one crystalline structure. There is a high temperature phase, austenite, and a low temperature phase, martensite. The metallurgical basis for the superelasticity and the shape memory effect relies in the ability of these alloys to transform easily from one phase to another. There are three essential factors for the orthodontist to understand nickel-titanium alloys behaviour: stress; deflection; and temperature. These three factors are related to each other by the stress-deflection, stress-temperature and deflection-temperature diagrams. This work was undertaken with the objective to analyse commercial nickel-titanium alloys for orthodontics application, using the dynamical mechanical analyser - DMA. Four NiTi 0,017 X 0,025'' archwires were studied. The archwires were Copper NiTi 35 deg C (Ormco), Neo Sentalloy F200 (GAC), Nitinol Superelastic (Unitek) and NiTi (GAC). The different mechanodynamical properties such as elasticity and damping moduli were evaluated. Each commercial material was evaluated with and without a 1 N static force, aiming to evaluate phase transition temperature variation with stress. The austenitic to martensitic phase ratio, for the experiments without static force, was in the range of 1.59 to 1.85. For the 1 N static force tests the austenitic to martensitic phase ratio, ranged from 1.28 to 1.57 due to the higher martensite elasticity modulus. With elastic modulus variation with temperature behaviour, the orthodontist has the knowledge of the force variation applied in the tooth in relation to the oral cavity temperature change, for nickel-titanium alloys that undergo phase transformation. The damping capacity of the studied alloys depends on the materials state: martensitic phase; austenitic phase or during phase transformation. The martensitic phase shows higher dumping capacity. During phase transformation, an internal friction peak may be observed for the CuNiTi 35 deg C and Neo

  7. Modelling of phase distributions in MCrAlY coatings and their interactions with nickel based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Achar, D.R.G.; Munaz-Arroyo, R.; Singheiser, L.; Quadakkers, W.J. [Forschungszentrum Juelich GmbH, Institute for Materials and Processes in Energy Systems (Germany)

    2004-12-01

    In recent years gas turbine manufacturers are demanding higher operating temperatures for achieving improved efficiency. At high operating temperatures the oxidation resistant MCrAlY (M=Ni, Co) coatings and the substrate alloys are highly susceptible to phase changes, particularly, after long hours of exposure. With the advent of computational modelling involving metallurgical thermodynamics and diffusion parameters in recent times, it is now possible to follow these phase changes and interdiffusion processes through simulation. In the present work, phase changes in the temperature range between 950 and 1050 Celsius degrees in the MCrAlY coating materials containing additions of Cobalt and Rhenium have been determined through such an approach. Furthermore, using a diffusion simulation software interdiffusion between a commercial NiCoCrAlY coating and a Nickel-base super-alloy substrate material at 1000 C has been simulated. The simulated results have been compared with the experimental findings and they are found to be in reasonable agreement with each other. Some deviations observed are discussed in the light of limited availability of thermodynamic and kinetic data. (authors)

  8. Interrogation of the microstructure and residual stress of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain); Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L.L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: Leon.Shaw@Uconn.Edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States)

    2008-02-15

    A low stacking-fault energy nickel-base, single-phase, face-centered-cubic (fcc) alloy has been subjected to surface severe plastic deformation (S{sup 2}PD) to introduce nano-grains and grain size gradients to the surface region of the alloy. The simultaneous microstructural and stress state changes induced by S{sup 2}PD have been investigated via the X-ray diffraction (XRD) analysis that includes evaluation of annealing and deformation twins, deformation faults, in-plane lattice parameters and elastic strains of the crystal lattice, macroscopic residual in-plane stresses, crystallite sizes, internal strains, dislocation densities, and crystallographic texture as a function of the depth measured from the processed surface. Microstructural changes have also been characterized using optical and electron microscopy in order to corroborate the findings from the XRD analysis. The results from the XRD analysis are in excellent agreement with those derived from the microscopy analysis. This is the first systematic and comprehensive study using XRD to quantify depth-profile changes in a wide range of microstructural features and stress states in a fcc material resulting from the S{sup 2}PD process.

  9. Mathematical modeling and analysis of WEDM machining parameters of nickel-based super alloy using response surface methodology

    Indian Academy of Sciences (India)

    M P GARG; ANISH KUMAR; C K SAHU

    2017-06-01

    Inconel 625 is one of the most versatile nickel-based super alloy used in the aerospace, automobile, chemical processing, oil refining, marine, waste treatment, pulp and paper, and power industries. Wire electrical discharge machining (WEDM) is the process considered in the present text for machining of Inconel 625 as it can provide an effective solution for machining ultra-hard, high-strength and temperature-resistant materials and alloys, overcoming the constraints of the conventional processes. The present work is mainly focused on the analysis and optimization of the WEDM process parameters of Inconel 625. The four machining parameters, that is, pulse on time, pulse off time, spark gap voltage and wire feed have been varied to investigate their effects onthree output responses, such as cutting speed, gap current, and surface roughness. Response surface methodology was used to develop the experimental models. The parametric analysis-based results revealed that pulse on time and pulse off time were significant, spark gap voltage is the least significant, and wire feed as a single factor is insignificant. Multi-objective optimization technique was employed using desirability approach to obtain theoptimal parameters setting. Furthermore, surface topography in terms of machining parameters revealed that pulse on time and pulse off time significantly deteriorate the surface of the machined samples, which produce thedeeper, wider overlapping craters and globules of debris.

  10. Magnesium-Nickel alloy for hydrogen storage produced by melt spinning followed by cold rolling

    National Research Council Canada - National Science Library

    Leiva, Daniel Rodrigo; Costa, Hevlin Cristina de Almeida; Huot, Jacques; Pinheiro, Tiago Santos; Jorge Junior, Alberto Moreira; Ishikawa, Tomaz Toshimi; Botta Filho, Walter José

    2012-01-01

    Severe plastic deformation routes (SPD) have been shown to be attractive for short time preparation of magnesium alloys for hydrogen storage, generating refined microstructures and interesting hydrogen storage properties when compared...

  11. Electrochemical deposition and characterization of zinc-nickel alloys deposited by direct and pulse current

    Directory of Open Access Journals (Sweden)

    GORAN R. RADOVIC

    2002-09-01

    Full Text Available Chemical composition and phase structure of Zn-Ni alloys obtained by electrochemical deposition under various conditions were investigated. The alloys were deposited on a rotating disc electrode and steel panel from chloride solutions by direct and pulse current. The influence of the pulse plating variables (on-time, off-time, relation of off- and on-time on the composition, phase structure and corrosion properties were investigated. The phase composition affects the anticorrosive properties of Zn-Ni alloys during exposure to a corrosive agent (3 % NaCl solution. It was shown that a Zn-Ni alloy electrodeposited by pulse current with a pulse time of 1 ms and an off- and on-time ratio of 1 exhibits the best corrosion properties.

  12. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  13. Effect of electron beam welding on the microstructure and mechanical properties of nickel alloys

    OpenAIRE

    Øien, Vegard

    2014-01-01

    The effect of electron beam welding on the precipitation strengthened Ni-base superalloys Inconel 718 and Custom Age 625 PLUS have been investigated. Solidification of the weld metal in these alloys terminates in a eutectic formation of γ/Laves in the interdendritic constituents. The formation is associated with the strong segregation behavior of the alloying element Nb during solidification. Post-weld heat treatments in the form of solution annealing and age hardening are normally used to di...

  14. Physical Simulation of Friction Stir Welding and Processing of Nickel-Base Alloys Using Hot Torsion

    Science.gov (United States)

    Rule, James R.; Lippold, John C.

    2013-08-01

    The Gleeble hot torsion test was utilized in an attempt to simulate the friction stir-processed microstructure of three Ni-base alloys: Hastelloy X, Alloy 625, and Alloy 718. The simulation temperatures were based on actual thermal cycles measured by embedded thermocouples during friction stir processing of these alloys. Peak process temperatures were determined to be approximately 1423 K (1150 °C) for Hastelloy X and Alloy 625 K and 1373 K (352 °C and 1100 °C) for Alloy 718. The peak temperature and cooling rates were programed into the Gleeble™ 3800 thermo-mechanical simulator to reproduce the stir zone and thermo-mechanically affected zone (TMAZ) microstructures. The TMAZ was successfully simulated using this technique, but the stir zone microstructure could not be accurately reproduced, with hot torsion samples exhibiting larger grain size than actual friction stir processing trials. Shear stress and strain rates as a function of temperature were determined for each material using hot torsion simulation.

  15. The implantation of a Nickel-Titanium shape memory alloy ameliorates vertebral body compression fractures: a cadaveric study.

    Science.gov (United States)

    Chen, Bo; Zheng, Yue-Huang; Zheng, Tao; Sun, Chang-Hui; Lu, Jiong; Cao, Peng; Zhou, Jian-Hua

    2015-01-01

    To evaluate the effect of a Nickel-Titanium (Ni-Ti) shape memory alloy in the treatment of vertebral body compression fractures. The experimental thoracic-lumbar fracture units were made with adult human fresh-frozen vertebral specimens. A total of 30 fresh-frozen vertebral units were randomly assigned to 3 experimental groups: control group, percutaneous kyphoplasty group (PKP group), and percutaneous Ni-Ti shape memory alloys implant group (Ni-Ti implant group). Vertebral height and ultimate compression load of the vertebral body before and after procedures were measured to determine the restoration of vertebral heights and compressive strength, respectively. The Ni-Ti implant group achieved a vertebrae endplate reduction effect comparable to the PKP group. The vertebral height of the PKP group was restored from 2.01±0.21 cm to 2.27±0.18 cm after procedure, whereas that of the Ni-Ti implant group was restored from 2.00±0.18 cm to 2.31±0.17 cm. The ultimate loads of the vertebrae body of the PKP and the Ni-Ti implant groups were 2880.75±126.17 N and 2888.00±144.69 N, respectively, both of which were statistically significantly higher than that of the control group (2017.17±163.71 N). There was no significant difference in ultimate compression load of vertebrae body between the Ni-Ti implant and PKP groups. The implantation of Ni-Ti shape memory alloys of vertebral body induced effective endplate reduction, restored vertebral height, and provided immediate biomechanical spinal stability.

  16. A comparative study of the cytotoxicity and corrosion resistance of nickel-titanium and titanium-niobium shape memory alloys.

    Science.gov (United States)

    McMahon, Rebecca E; Ma, Ji; Verkhoturov, Stanislav V; Munoz-Pinto, Dany; Karaman, Ibrahim; Rubitschek, Felix; Maier, Hans J; Hahn, Mariah S

    2012-07-01

    Nickel-titanium (NiTi) shape memory alloys (SMAs) are commonly used in a range of biomedical applications. However, concerns exist regarding their use in certain biomedical scenarios due to the known toxicity of Ni and conflicting reports of NiTi corrosion resistance, particularly under dynamic loading. Titanium-niobium (TiNb) SMAs have recently been proposed as an alternative to NiTi SMAs due to the biocompatibility of both constituents, the ability of both Ti and Nb to form protective surface oxides, and their superior workability. However, several properties critical to the use of TiNb SMAs in biomedical applications have not been systematically explored in comparison with NiTi SMAs. These properties include cytocompatibility, corrosion resistance, and alterations in alloy surface composition in response to prolonged exposure to physiological solutions. Therefore, the goal of the present work was to comparatively investigate these aspects of NiTi (49.2 at.% Ti) and TiNb (26 at.% Nb) SMAs. The results from the current studies indicate that TiNb SMAs are less cytotoxic than NiTi SMAs, at least under static culture conditions. This increased TiNb cytocompatibility was correlated with reduced ion release as well as with increased corrosion resistance according to potentio-dynamic tests. Measurements of the surface composition of samples exposed to cell culture medium further supported the reduced ion release observed from TiNb relative to NiTi SMAs. Alloy composition depth profiles also suggested the formation of calcium phosphate deposits within the surface oxide layers of medium-exposed NiTi but not of TiNb. Collectively, the present results indicate that TiNb SMAs may be promising alternatives to NiTi for certain biomedical applications. Copyright © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  17. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  18. Dynamic and quasi-static mechanical properties of iron-nickel alloy honeycomb

    Science.gov (United States)

    Clark, Justin L.

    Several metal honeycombs, termed Linear Cellular Alloys (LCAs), were fabricated via a paste extrusion process and thermal treatment. Two Fe-Ni based alloy compositions were evaluated. Maraging steel and Super Invar were chosen for their compatibility with the process and the wide range of properties they afforded. Cell wall material was characterized and compared to wrought alloy specifications. The bulk alloy was found to compare well with the more conventionally produced wrought product when porosity was taken into account. The presence of extrusion defects and raw material impurities were shown to degrade properties with respect to wrought alloys. The performance of LCAs was investigated for several alloys and cell morphologies. The results showed that out-of-plane properties exceeded model predictions and in-plane properties fell short due to missing cell walls and similar defects. Strength was shown to outperform several existing cellular metals by as much as an order of magnitude in some instances. Energy absorption of these materials was shown to exceed 150 J/cc at strains of 50% for high strength alloys. Finally, the suitability of LCAs as an energetic capsule was investigated. The investigation found that the LCAs added significant static strength and as much as three to five times improvement in the dynamic strength of the system. More importantly, it was shown that the pressures achieved with the LCA capsule were significantly higher than the energetic material could achieve alone. High pressures, approaching 3 GPa, coupled with the fragmentation of the capsule during impact increased the likelihood of initiation and propagation of the energetic reaction. This multi-functional aspect of the LCA makes it a suitable capsule material.

  19. NICKEL-BASED ALLOYS IN GE AIRCRAFT TURBINES:PAST,PRESENT & FUTURE

    Institute of Scientific and Technical Information of China (English)

    D. Chang; R. Schafrik

    2005-01-01

    Improvements in materials have been critical to advances in the propulsion system. Over the past 50 years, many improvements have been made to nickel-based superalloys to satisfy design requirements; several key developments will be highlighted. Today, millions of pounds of superalloys are annually produced for use in turbine blades, vanes, disks, cases, and frames throughout the engine. Looking to the future, several themes emerge, although predicting the future is inherently risky.

  20. 镍钛形状记忆合金管材的研究进展%Recent research of nickel-titanium shape memory alloy tube

    Institute of Scientific and Technical Information of China (English)

    陆鹏; 赵亚楠; 张艳秋; 江树勇

    2013-01-01

      Nickel-Titanium shape memory alloy tube is widely applied in the engineering fields because of excellent shape memory effect and perfect superelasticity. In this paper, according to the scientific achievements of domestic and overseas researchers, Nickel-Titanium shape memory alloy tube is systematically introduced in terms of mechanical behavior, plastic deformation and typical engineering application. Nickel-Titanium shape memory alloy tube exhibits different mechanical behaviors in the cases of uniaxial tension loading, uniaxial torsion loading as well as combined tension and torsion loading. Stress-induced martensitic bands are observed on austenitic Nickel-Titanium shape memory alloy tube which is subjected to uniaxial tension loading. Nickel-Titanium shape memory alloy tube is mainly manufactured by means of plastic deformation methods, such as drawing, extrusion and spinning. Drawing remains the main approach to producing Nickel-Titanium shape memory alloy tube. Nickel-Titanium shape memory alloy tube is typically applied to biomedical stent and pipe couplings in the engineering fields. Nickel-Titanium shape memory alloy tube remains a promising candidate for scientific research and engineering application.%  镍钛形状记忆合金管材因为具有良好的形状记忆效应和超弹性而在工程领域得到了广泛的应用。文章总结了国内外众多学者的研究成果,系统介绍了镍钛形状记忆合金管材的加载力学行为、塑性成形方法和典型工程应用。镍钛形状记忆合金管材在单向拉伸加载、单向扭转加载以及拉伸扭转复合加载方式下表现出了不同的力学行为。奥氏体镍钛形状记忆合金管材在单向拉伸加载下,可以观察到明显的应力诱发马氏体螺旋带。镍钛形状记忆合金管材的塑性成形方法主要有拉拔、挤压和旋压,拉拔工艺仍是目前生产镍钛形状记忆合金管材的主要手段。镍钛形状记忆合金

  1. Nickel Base Alloy Strip Electroslag Cladding of Nuclear Power Equipment%核电设备中的镍基合金带极电渣堆焊

    Institute of Scientific and Technical Information of China (English)

    李双燕

    2011-01-01

    以Inconel 690镍基合金堆焊为例,简述了堆焊工艺评定、模拟件试验和产品应用,结果表明:带极电渣堆焊可用于压水堆核电站核岛主设备蒸汽发生器管板大面积镍基合金堆焊.%Taking Inconel 690 nickel base alloy strip cladding for example,the cladding procedure qualification test, mock ?up test and product application were briefly described. Test results indicate that strip electroslag cladding technology can apply to large area nickel base alloy cladding on tube - sheet of steam generators for pressurized water reactor nuclear power plant nuclear island main equipment.

  2. Modifying structure and properties of nickel alloys by nanostructured composite powders

    Science.gov (United States)

    Cherepanov, A. N.; Ovcharenko, V. E.; Liu, G.; Cao, L.

    2015-01-01

    The article presents the results of an experimental study of the influence of powder nanomodifiers of refractory compounds on the mechanical properties, macro- and microstructure of heat-resistant alloys ZhS-6K and Inconel 718. It is shown that the introduction of nanomodifiers into the melt leads to the refinement of the alloy structure: the average grain size decreases 1.5-2 times, and their morphology becomes similar to equiaxial at significant reduction of the particle size in the carbide phase. The service life of ZhS-6K alloy under cyclic loading at 600°C increases 2.7 times, and at 975 °C by 40 %, and relative elongation increases more than twice. The mechanical properties of Inconel 718 significantly increase: long-term strength at 650 °C increases 1.5-2 times, and the number of cycles before the collapse at 482 °C grows more than three times. It has been found out that addition of nanomodifiers to the melt, in alloys, forms clusters of particles of refractory compounds at borders and joints of the formed grain structure that may help slowing down the processes of recrystallization (prevents the increase in the size of the contacting grains by their associations) and stabilizes the strength properties of the alloys at higher temperatures.

  3. Cavitation erosion behavior of Hastelloy C-276 nickel-based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhen [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Han, Jiesheng; Lu, Jinjun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Chen, Jianmin, E-mail: chenjm@lzb.ac.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)

    2015-01-15

    Highlights: • Cavitation erosion behavior of Hastelloy C-276 was studied by ultrasonic apparatus. • The cavitation-induced precipitates formed in the eroded surface for Hastelloy C-276. • The selective cavitation erosion was found in Hastelloy C-276 alloy. - Abstract: The cavitation erosion behavior of Hastelloy C-276 alloy was investigated using an ultrasonic vibratory apparatus and compared with that of 316L stainless steel. The mean depth of erosion (MDE) and erosion rate (ER) curves vs. test time were attained for Hastelloy C-276 alloy. Morphology and microstructure evolution of the eroded surface were observed by scanning electron microscopy (SEM) and field emission scanning electron microscopy (FESEM) and the predominant erosion mechanism was also discussed. The results show that the MDE is about 1/6 times lower than that of the stainless steel after 9 h of testing. The incubation period of Hastelloy C-276 alloy is about 3 times longer than that of 316L stainless steel. The cavitation-induced nanometer-scaled precipitates were found in the local zones of the eroded surface for Hastelloy C-276. The selective cavitation erosion was found in Hastelloy C-276 alloy. The formation of nanometer-scaled precipitates in the eroded surface may play a significant role in the cavitation erosion resistance of Hastelloy C-276.

  4. The primary creep behavior of single crystal, nickel base superalloys PWA 1480 and PWA 1484

    Science.gov (United States)

    Wilson, Brandon Charles

    Primary creep occurring at intermediate temperatures (650°C to 850°C) and loads greater than 500 MPa has been shown to result in severe creep strain, often exceeding 5-10%, during the first few hours of creep testing. This investigation examines how the addition of rhenium and changes in aging heat treatment affect the primary creep behavior of PWA 1480 and PWA 1484. To aid in the understanding of rhenium's role in primary creep, 3wt% Re was added to PWA 1480 to create a second generation version of PWA 1480. The age heat treatments used for creep testing were either 704°C/24 hr. or 871°C/32hr. All three alloys exhibited the presence of secondary gamma' confirmed by scanning electron microscopy and local electrode atom probe techniques. These aging heat treatments resulted in the reduction of the primary creep strain produced in PWA 1484 from 24% to 16% at 704°C/862 MPa and produced a slight dependence of the tensile properties of PWA 1480 on aging heat treatment temperature. For all test temperatures, the high temperature age resulted in a significant decrease in primary creep behavior of PWA 1484 and a longer lifetime for all but the lowest test temperature. The primary creep behavior of PWA 1480 and PWA 1480+Re did not display any significant dependence on age heat treatment. The creep rupture life of PWA 1480 is greater than PWA 1484 at 704°C, but significantly shorter at 760°C and 815°C. PWA 1480+Re, however, displayed the longest lifetime of all three alloys at both 704°C and 815°C (PWA 1480+Re was not tested at 760°C). Qualitative TEM analysis revealed that PWA 1484 deformed by large dislocation "ribbons" spanning large regions of material. PWA 1480, however, deformed primarily due to matrix dislocations and the creation of interfacial dislocation networks between the gamma and gamma' phases. PWA 1480+ contained stacking faults as well, though they acted on multiple slip systems generating work hardening and forcing the onset of secondary creep. X

  5. XPS and electrochemical impedance spectroscopy studies on effects of the porcelain firing process on surface and corrosion properties of two nickel-chromium dental alloys.

    Science.gov (United States)

    Qiu, Jing; Tang, Chun-bo; Zhu, Zhi-jun; Zhou, Guo-xing; Wang, Jie; Yang, Yi; Wang, Guo-ping

    2013-11-01

    The aim of this study was to evaluate the effects of a simulated porcelain firing process on the surface, corrosion behavior and cell culture response of two nickel-chromium (Ni-Cr) dental alloys. A Be-free alloy and a Be-containing alloy were tested. Before porcelain firing, as-cast specimens were examined for surface composition using X-ray photoelectron spectroscopy and metallurgical phases using X-ray diffraction. Corrosion behaviors were evaluated using electrochemical impedance spectroscopy. 3T3 fibroblasts were cultured and exposed indirectly to specimens. MTT assays were counted after 3 and 6 days. The cell culture mediums exposed to specimens were analyzed for metal ion release. After porcelain firing, similar specimens were examined for the same properties. In both as-cast and fired conditions, the Be-free Ni-Cr alloy showed significantly more resistance to corrosion than the Be-containing Ni-Cr alloy, which exhibited BeNi phase. After porcelain firing, the corrosion resistance of the Be-free Ni-Cr alloy decreased statistically, corresponding with evident decreases of Cr and Ni oxides on the alloy surface. Also, the alloy's MTT assay decreased significantly corresponding with an obvious increase of Ni-ion release after the firing. For the Be-containing Ni-Cr alloy, the firing process led to increases of surface oxides and metallic Be, while its corrosion resistance and cell culture response were not significantly changed after porcelain firing. The results suggested that the corrosion resistance and biocompatibility of the Be-free Ni-Cr alloy decreased after porcelain firing, whereas the firing process had little effect on the same properties of the Be-containing Ni-Cr alloy.

  6. STRUCTURE, PHASE COMPOSITION AND PROPERTIES OF GAS-THERMAL COVERINGS OF MECHANICALLY ALLOYED THERMOREACTING COMPOSITE POWDERS OF NICKEL-ALUMINIUM SYSTEM

    Directory of Open Access Journals (Sweden)

    F. G. Lovshenko

    2015-01-01

    Full Text Available The presented results show that coverings from mechanically alloyed thermoreacting powders of system «nickel–aluminum» are nonequilibrium multiphase systems which basis represents solid solution of aluminum in nickel. It has the microcrystalline type of structure which is characterized by an advanced surface of borders of the grains and subgrains stabilized by nanodimensional inclusions of oxides and alyuminid. These coverings surpass by 1,2–1,6 times analogs in durability, hardness and wear resistance.

  7. OPTIMIZATION OF TECHNOLOGY PERTAINING TO PROCESSING OF MECHANICALLY ALLOYED AND DISPERSIVELY HARDENED NICKEL-CHROMIUM COMPOSITIONS IN SEMI-FINISHED PRODUCTS

    Directory of Open Access Journals (Sweden)

    F. G. Lovshenko

    2010-01-01

    Full Text Available The paper investigates an influence of main technological factors pertaining to processing operations (annealing and hot-tempered  compaction of nano-structural mechanically alloyed granulated nickel-chromium compositions on the properties of highly strong compact semi-products with inter-metallide and oxide hardening. Optimization of the process, phase composition and structure of semi-products have been executed and investigated in the paper.

  8. Explosive welding of a near-equiatomic nickel-titanium alloy to low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Zimmerly, C.A. (Materials and Metallurgical Engineering Department, New Mexico Institute of Mining and Technology, Socorro, NM 87801 (United States)); Inal, O.T. (Materials and Metallurgical Engineering Department, New Mexico Institute of Mining and Technology, Socorro, NM 87801 (United States)); Richman, R.H. (Daedalus Associates, Inc., Mountain View, CA 94043 (United States))

    1994-11-30

    Equiatomic and near-equiatomic NiTi alloys are very resistant to cavitation erosion compared with the alloys commonly used to construct pumps and hydroturbines. Thin layers (0.4-1.0 mm) of a near-equiatomic NiTi alloy were explosively welded to low-carbon steel substrates to fabricate high-strength, bimetallic tandems in which the NiTi provided resistance to cavitation damage and the low-carbon steel provided structural strength. Tensile lap-shear tests on the welded material revealed bond strength of up to 387 MPa. As-welded NiTi/steel tandems were less resistant to cavitation erosion than annealed, unwelded samples; however, a post-weld heat treatment at 500 C recovered most of the lost resistance. ((orig.))

  9. Dislocation Climb Sources Activated by 1 MeV Electron Irradiation of Copper-Nickel Alloys

    DEFF Research Database (Denmark)

    Barlow, P.; Leffers, Torben

    1977-01-01

    Climb sources emitting dislocation loops are observed in Cu-Ni alloys during irradiation with 1 MeV electrons in a high voltage electron microscope. High source densities are found in alloys containing 5, 10 and 20% Ni, but sources are also observed in alloys containing 1 and 2% Ni. The range......, thermodynamically, there is not complete miscibility in the Cu-Ni system as implied by the published phase diagrams. It is furthermore suggested that these precipitates are platelets of Ni atoms on {100} planes, which would account for the formation of the rectangular loops. The binding energy between vacancies...... of irradiation temperatures corresponding to the highest source densities is approximately 350°–500°C. The climb sources are not related to any pre-existing dislocations resolved in the microscope. The sources emit three types of loop: ‘rectangular’ loops with a100 Burgers vector and {100} habit plane, normal...

  10. Improved adherence of sputtered titanium carbide coatings on nickel- and titanium-base alloys

    Science.gov (United States)

    Wheeler, D. R.; Brainard, W. A.

    1979-01-01

    Rene 41 and Ti-6Al-4V alloys were radio frequency sputter coated with titanium carbide by several techniques in order to determine the most effective. Coatings were evaluated in pin-on-disk tests. Surface analysis by X-ray photoelectron spectroscopy was used to relate adherence to interfacial chemistry. For Rene 41, good coating adherence was obtained when a small amount of acetylene was added to the sputtering plasma. The acetylene carburized the alloy surface and resulted in better bonding to the TiC coating. For Ti-6Al-4V, the best adherence and wear protection was obtained when a pure titanium interlayer was used between the coating and the alloy. The interlayer is thought to prevent the formation of a brittle, fracture-prone, aluminum oxide layer.

  11. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    Energy Technology Data Exchange (ETDEWEB)

    Ignatiev, Victor, E-mail: ignatiev@vver.kiae.ru; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-15

    In Russia, R and D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF–BeF{sub 2} salt mixture fueled by about 20 mol% of ThF{sub 4} and 2 mol% of UF{sub 4} at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80M-VI (Mo—12, Cr—7.6, Nb—1.5), HN80MTY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80MTW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and EM-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility.

  12. Survey of degradation modes of four nickel-chromium-molybdenum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gdowski, G.E. [KMI Energy Services, Livermore, CA (United States)

    1991-03-01

    This report examines the degradation modes of four Ni-Cr-Mo alloys under conditions relevant to the Yucca Mountain Site Characterization Project (YMP). The materials considered are Alloys C-276, C-4, C-22, and 625 because they have desirable characteristics for the conceptual design (CD) of the high-level radioactive-waste containers presented in the YMP Site Characterization Plan (SCP). The types of degradation covered in this report are general corrosion; localized corrosion, including pitting and crevice corrosion; stress corrosion cracking in chloride environments; hydrogen embrittlement (HE); and undesirable phase transformations due to a lack of phase stability. Topics not specifically addressed are welding concerns and microbiological corrosion. The four Ni-Cr-Mo alloys have excellent corrosion resistance in chloride environments such as seawater as well as in more aggressive environments. They have significantly better corrosion resistance than the six materials considered for the CD waste container in the YMP SCP. (Those six materials are Types 304L and 3161L stainless steels, Alloy 825, unalloyed copper, Cu(70)-Ni(30), and 7% aluminum bronze.) In seawater, the Ni-Cr-Mo alloys have negligible general corrosion rates and show little evidence of localized corrosion. The four base materials of these alloys are expected to have nearly indistinguishable corrosion resistance in the YMP environments. The strength requirements of the SCP-CD waste container are met by these materials in the annealed condition; in this condition, they are highly resistant to HE. Historically, HE has been noted when these materials have been strengthened (cold-worked) and used in sour gas (H{sub 2}S and CO{sub 2}) well service -- conditions that are not expected for the YMP. Metallurgical phase stability may be a concern under conditions favoring (1) the formation of intermetallics and carbides, and (2) microstructural ordering.

  13. Effect of Rare Earth Elements on Depositing Rate of Nickel Alloy Brush Plating Coating

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The effect of four kinds of rare earth elements on the depositing rate of Ni-based alloy brush plating coatings was investigated. The results indicate that all of the selected rare earth elements increase the depositing rate of Ni-based alloy coatings, and Sm increases the depositing rate most obviously. There is an optimum amount of rare earth addition in the plating solution. With the change of plating voltage to a certain extent, the results reveal no differences. The mechanism of the increase of the depositing rate was analyzed.

  14. The Effect of Hardness on Eddy Current Residual Stress Profiling in Shot-Peened Nickel Alloys

    Science.gov (United States)

    2010-06-22

    Inconel 718 alloy. Mater. Charact. 61, 49 (2010) 34. Lifshitz, I.M., Slyozov, V.V.: The kinetics of precipitation from su- persaturated solid... 718 . Mater. Sci. Eng. A 486, 117 (2008) 37. Han, Y.F., Deb, P., Chaturvedi, M.C.: Coarsening behaviour of γ ′′- and γ ′-particles in Inconel alloy 718 ...Met. Sci. 16, 555 (1982) 38. Sundaraman, M., Mukhopadhyay, P., Banerjee, S.: Some aspects of the precipitation of metastable intermetallic phases in Inconel 718 . Metall. Mater. Trans. A 23, 2015 (1992)

  15. Studies on the mechanism of amorphous nickel-phosphorus alloy electrodeposition%非晶态镍磷合金电沉积机理的研究

    Institute of Scientific and Technical Information of China (English)

    张启富; 涂抚洲

    2001-01-01

    Electrochemical behavior of nickel-phosphorus alloy deposition was studied by tests of cathodic polarization, cyclic voltammetry, rotating disk electrode polarization and voltage step. According to the principles of mathematics, physics, physical chemistry, hydromechanics and electrochemical dynamics, theoretical model of nickel-phosphorus alloy deposition was derived on the basis of three hypotheses. Nickel-phosphorus alloy electrodeposition is simultaneously controlled by liquid diffusion and electrochemical discharge, which coincides with the test results.%通过镍磷合金电沉积阴极极化曲线、循环伏安曲线、旋转圆盘电极极化曲线以及电位阶跃电流—时间曲线的测量和分析,并根据数学、物理、物理化学、流体力学和电化学动力学等原理,在假设的基础上推导出镍磷合金电沉积的理论模型。镍磷合金电沉积为液相扩散和电化学放电混合控制,与实验结果相一致。

  16. Separation of primary solid phases from Al-Si alloy melts

    Directory of Open Access Journals (Sweden)

    Ki Young Kim

    2014-07-01

    Full Text Available The iron-rich solids formed during solidification of Al-Si alloys which are known to be detrimental to the mechanical, physical and chemical properties of the alloys should be removed. On the other hand, Al-Si hypereutectic alloys are used to extract the pure primary silicon which is suitable for photovoltaic cells in the solvent refining process. One of the important issues in iron removal and in solvent refining is the effective separation of the crystallized solids from the Al-Si alloy melts. This paper describes the separation methods of the primary solids from Al-Si alloy melts such as sedimentation, draining, filtration, electromagnetic separation and centrifugal separation, focused on the iron removal and on the separation of silicon in the solvent refining process.

  17. Nickel-copper alloy tapes as textured substrates for YBCO coated conductors

    Energy Technology Data Exchange (ETDEWEB)

    Vannozzi, A; Celentano, G; Angrisani, A; Augieri, A; Colantoni, I; Galluzzi, V; Mancini, A; Rufoloni, A [ENEA, Frascati Research Center, Via E. Fermi 45, 00044 Frascati (Rome) (Italy); Ciontea, L; Petrisor, T; Thalmaier, G [Techn. University of Cluj Napoca, Str. C. Daicoviciu 15, 3400 Cluj-Napoca (Romania); Gambardella, U [INFN-LFN, Via E. Fermi 40, 00044 Frascati (Rome) (Italy)], E-mail: vannozzi@frascati.enea.it

    2008-02-15

    NiCuCo alloy tape was studied as textured substrates for YBCO coated conductors application. The addition of a small amount of cobalt was pursued in order to enhance the microstructure of the NiCu alloy. The use of different thermal treatments during the recrystallization process permitted to obtain area densities of cube orientation as high as 95%. The substrate was thoroughly characterized by means of x-ray diffraction, EBSD and SEM analyses. Further, the mechanical properties and the magnetic behaviour of this substrate have been investigated and compared with those exhibited by Ni, NiW and NiCu tapes. The suitability of this alloy substrate for YBCO coated conductors has been tested through the deposition of a conventional CeO{sub 2}/YSZ/CeO{sub 2} buffer layer architecture using a Pd transient layer. Apart from passivating Ni-Cu-Co substrate, the use of a Pd transient layer produces a relevant texture sharpening in the out-of-plane orientation and the full width at half maximum of the {omega}-scan drops from about 9{sup 0} of NiCuCo to 2{sup 0} of Pd layer. This sharp texture is transferred to the YBCO film and the results indicate that NiCuCo alloy is a promising alternative substrate for the realization of YBCO coated conductors.

  18. Synthesis, structure and properties of nickel-iron-tungsten alloy electrodeposits - Part II: Effect of microstructure on hardness, electrical and magnetic properties

    Directory of Open Access Journals (Sweden)

    Ćirović Nataša

    2016-01-01

    Full Text Available Nanostructured nickel-iron-tungsten alloys were produced by electrodeposition from an ammoniacal citrate bath. The tungsten content of the alloy ranged from 0.8 wt.% to 11 wt.%, and the crystal grain size of the FCC phase of the solid solution of iron and tungsten in nickel was between 14 nm and 3.3 nm. The amorphous phase content of the alloy increases with decreasing crystal grain size. As the amorphous phase content increases, the magnetization, electrical conductivity and hardness of the alloy decrease. Annealing the alloy to crystallization temperature results in structural relaxation during which the alloy undergoes short-range ordering in conjunction with decreases in the density of chaotically distributed dislocations and internal microstrain level, which increases the exchange integral value, the electronic density of states at the Fermi level, the mean free path of electrons, the ordering and the mean size of cluster in the sliding plane and results in more uniform orientation of dipole moments of certain nanoparticles. These changes: a increase the mobility of magnetic domain walls, facilitate the orientation of domains in the external magnetic field and cause an increase in magnetization; b cause a decrease in electrical resistance, and c impede the sliding of grain boundaries and increase the hardness of the alloy. Annealing the alloys at temperatures above 400ºC results in amorphous phase crystallization and larger crystal grains of the FCC phase, along with a decrease in the density of chaotically distributed dislocations and a decrease in internal microstrain level. The formation of larger crystal grains reduces the hardness of the alloy, decreases its specific electrical resistance and impedes both the orientation of certain magnetic domains and the shift of walls of already oriented domains, thus inducing a decrease in magnetization. The heat released during the milling of Ni87.3Fe11.3W1.4 alloy with FCC-phase crystal grains 8

  19. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    Science.gov (United States)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  20. Microstructure and microanalysis studies of copper-nickel-tin alloys obtained by conventional powder metallurgy processing

    Energy Technology Data Exchange (ETDEWEB)

    Monteiro, Waldemar A.; Carrio, Juan A.G.; Masson, T.J.; Vitor, E.; Abreu, C.D.; Marques, I.M., E-mail: fisica.cch@mackenzie.br [Universidade Presbiteriana Mackenzie (CCH), Sao Paulo, SP (Brazil). Centro de Ciencias e Humanidades; Silva, L.C.E. da, E-mail: jgcarrio@mackenzie.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2009-07-01

    The aim of this paper was to analyze the microstructural development in samples of Cu-Ni-Sn alloys (weight %) obtained by powder metallurgy (P/M). The powders were mixed for 1/2 hour. After this, they were pressed, in a cold uniaxial pressing (1000 kPa). In the next step the specimens were sintered at temperatures varying from 650 up to 780 deg C under vacuum. Secondly, the samples were homogenized at 500 deg C for several special times. The alloys were characterized by optical microscopy, electrical conductivity and Vickers hardness. X-rays powder diffraction data were collected for the sintered samples in order to a structural and microstructural analysis. The comparative analysis is based on the sintered density, densification parameter, hardness, macrostructures and microstructures of the samples. (author)

  1. Characterization of Transformation-Induced Defects in Nickel Titanium Shape Memory Alloys

    Science.gov (United States)

    Bowers, Matthew L.

    Shape memory alloys have remarkable strain recovery properties that make them ideal candidates for many applications that include devices in the automotive, aerospace, medical, and MEMS industries. Although these materials are widely used today, their performance is hindered by poor dimensional stability resulting from cyclic degradation of the martensitic transformation behavior. This functional fatigue results in decreased work output and cyclic accumulation of permanent strain. To date, few studies have taken a fundamental approach to investigating the interaction between plasticity and martensite growth and propagation, which is vitally important to mitigating functional fatigue in future alloy development. The current work focuses on understanding the interplay of these deformation mechanisms in NiTi-based shape memory alloys under a variety of different thermomechanical test conditions. Micron-scale compression testing of NiTi shape memory alloy single crystals is undertaken in an effort to probe the mechanism of austenite dislocation generation. Mechanical testing is paired with post mortem defect analysis via diffraction contrast scanning transmission electron microscopy (STEM). Accompanied by micromechanics-based modeling of local stresses surrounding a martensite plate, these results demonstrate that the previously existing martensite and resulting austenite dislocation substructure are intimately related. A mechanism of transformation-induced dislocation generation is described in detail. A study of pure and load-biased thermal cycling of bulk polycrystalline NiTi is done for comparison of the transformation behavior and resultant defects to the stress-induced case. Post mortem and in situ STEM characterization demonstrate unique defect configurations in this test mode and STEM-based orientation mapping reveals local crystal rotation with increasing thermal cycles. Changes in both martensite and austenite microstructures are explored. The results for

  2. Diamond-like nanocomposite coatings for LIGA-fabricated nickel alloy parts.

    Energy Technology Data Exchange (ETDEWEB)

    Prasad, Somuri V.; Scharf, Thomas W.

    2005-03-01

    A commercial plasma enhanced chemical vapor deposition (PECVD) technique with planetary substrate rotation was used to apply a thin (200-400 nm thick) conformal diamond-like carbon (DLC) coating (known as a diamond-like nanocomposite (DLN)) on LIGA fabricated Ni-Mn alloy parts. The PECVD technique is known to overcome the drawbacks associated with the line-of-sight nature of physical vapor deposition (PVD) and substrate heating inherent with traditional chemical vapor deposition (CVD). The purpose of the present study is to characterize the coverage, adhesion, and tribological (friction and wear) behavior of DLN coatings applied to planar and sidewall surfaces of small featured LIGA Ni-Mn fabricated parts, e.g. 280 {micro}m thick sidewalls. Friction and wear tests were performed in dry nitrogen, dry air, and air with 50% RH at Hertzian contact pressures ranging from 0.3 to 0.6 GPa. The friction coefficient of bare Ni-Mn alloy was determined to be 0.9. In contrast, low friction coefficients ({approx}0.02 in dry nitrogen and {approx}0.2 in 50% RH air) and minimal amount of wear were exhibited for the DLN coated LIGA Ni-Mn alloy parts and test coupons. This behavior was due to the ability of the coating to transfer to the rubbing counterface providing low interfacial shear at the sliding contact; resultantly, coating one surface was adequate for low friction and wear. In addition, a 30 nm thick titanium bond layer was determined to be necessary for good adhesion of DLN coating to Ni-Mn alloy substrates. Raman spectroscopy and cross-sectional SEM with energy dispersive x-ray analysis revealed that the DLN coatings deposited by the PECVD with planetary substrate rotation covered both the planar and sidewall surfaces of LIGA fabricated parts, as well as narrow holes of 300 {micro}m (0.012 inch) diameter.

  3. Swelling, mechanical properties and structure of austenitic high-nickel alloy irradiated in a fast reactor

    Energy Technology Data Exchange (ETDEWEB)

    Shamardin, V.K.; Neustroev, V.S.; Povstyanko, A.V.; Bulanova, T.M.; Ostrovsky, Z.E. [Research Inst. of Atomic Reactors, Dimitrovgrad (Russian Federation); Kuznetzov, A.A.; Kursevitch, I.P.; Nikolaev, V.A. [Central Research Inst. of Structural Materials, St. Petersburg (Russian Federation)

    1996-12-31

    Specimens from fuel assembly wrappers and control rod cases of 0.07C-15Cr35Ni-3Mo-B-Zr-Y alloy were investigated after irradiation in the BOR-60 and BN-600 reactors up to a maximum damage dose of about 110 dpa at temperatures between 340 to 550 C. Maximum swelling occurs at 420 to 430 C with 6% at a dose of about 80 dpa and 13.5% at a dose of 108 dpa. The maximum change in strength properties and corresponding decrease of ductility occur at an irradiation temperature of 385 C. With increasing testing temperature the ductility increases from 3--6% up to 22% at 450 C for the material irradiated at 60--80 dpa. Frank dislocation loops with an average diameter of 25 nm voids having diameter between 20 to 23 nm and semicoherent needle-like precipitates with an average length of 21 nm, oriented to several directions, were observed in the alloy structure irradiated to 60 dpa at 430 C. Analysis of the experimental data was performed and the service life time of the investigated alloy was estimated for use as a material for control rod cases of the BOR-60 reactor.

  4. Corrosion of pre-oxidized nickel alloy X-750 in simulated BWR environment

    Science.gov (United States)

    Tuzi, Silvia; Lai, Haiping; Göransson, Kenneth; Thuvander, Mattias; Stiller, Krystyna

    2017-04-01

    Samples of pre-oxidized Alloy X-750 were exposed to a simulated boiling water reactor environment in an autoclave at a temperature of 286 °C and a pressure of 80 bar for four weeks. The effect of alloy iron content on corrosion was investigated by comparing samples with 5 and 8 wt% Fe, respectively. In addition, the effect of two different surface pre-treatments was investigated. The microstructure of the formed oxide scales was studied using mainly electron microscopy. The results showed positive effects of an increased Fe content and of removing the deformed surface layer by pickling. After four weeks of exposure the oxide scale consists of oxides formed in three different ways. The oxide formed during pre-oxidization at 700 °C, mainly consisting of chromia, is partly still present. There is also an outer oxide consisting of NiFe2O4 crystals, reaching a maximum size of 3 μm, which has formed by precipitation of dissolved metal ions. Finally, there is an inner nanocrystalline and porous oxide, with a metallic content reflecting the alloy composition, which has formed by corrosion.

  5. Magnesium-Nickel alloy for hydrogen storage produced by melt spinning followed by cold rolling

    Directory of Open Access Journals (Sweden)

    Daniel Rodrigo Leiva

    2012-10-01

    Full Text Available Severe plastic deformation routes (SPD have been shown to be attractive for short time preparation of magnesium alloys for hydrogen storage, generating refined microstructures and interesting hydrogen storage properties when compared to the same materials processed by high-energy ball milling (HEBM, but with the benefit of higher air resistance. In this study, we present results of a new processing route for Mg alloys for hydrogen storage: rapid solidification followed by cold work. A Mg97Ni3 alloy was processed by melt spinning (MS and by extensive cold rolling (CR. Submitting Mg97Ni3 ribbons between steel plates to cold rolling has shown to be a viable procedure, producing a thin cold welded foil, with little material waste. The as-processed material presents a high level of [002] fiber texture, a sub microcrystalline grain structure with a high density of defects, and also a fine dispersion of Mg2Ni nanoparticles. This refined microstructure allied to the developed texture resulted in enhanced activation and H-sorption kinetics properties.

  6. Nickel Release of 10 K White Gold Alloy for Jewelry%饰用10K白金合金镍释放的研究

    Institute of Scientific and Technical Information of China (English)

    袁军平; 李卫; 王昶

    2012-01-01

    Nickel is widely used as a bleaching element in white gold alloys for jewelry,it helps to obtain good color and mechanical properties.Although master alloy suppliers promise the safety of their products,the nickel allergy cases caused by such white gold jewelries are reported now and then.The purpose of this study is to investigate nickel release rate of a so-called “No nickel allergy” 10 K white gold alloy extensively used for jewelry and its potential risk to cause nickel allergy.The samples were processed by different heat treatment conditions and surface treatment methods,their nickel release rate were tested according to EN1811 standard.The results show that nickel release rate is closely related to the corrosion resistance and changes under different processing conditions even for the same material.The nickel release rate sequence (from big to little) is as follows:“annealing at the two-phase region with rough surface > cold working with rough surface >cold working with polishing surface > quenching with rough surface > quenching plus low temperature tempering with rough surface”.Although the adjusted values of nickel release rate under various process conditions met the requirement in nickel Directive “94/27/EC”,most of them fail to meet the requirement specified in “2004/96/EC” for piercing jewelry,and the actual values obviously markedly exceed both Directives.There would exist nickel allergy risk for jewelries made from this material,especially for puncture accessories%白色金合金饰品广泛使用镍作为漂白元素,可以获得较好的颜色和机械性能.但是镍是一个潜在的致敏元素.本文选择一种常用的所谓“无镍过敏”10K白金合金首饰材料,按照EN1811标准检测了不同加工条件和表面处理方式下的镍释放情况.结果表明,合金的镍释放率与其耐腐蚀性密切相关,同种合金材料采用不同的加工工艺和表面处理方式,镍释放率不同,呈现“两

  7. Micro-mechanical State at Tip of Environmentally Assisted Cracking in Nickel-based Alloy%镍基合金环境致裂过程中裂尖微观力学特性分析

    Institute of Scientific and Technical Information of China (English)

    薛河; 李永强

    2016-01-01

    Nickel-based alloys and austenitic stainless steels are widely used in the structures of primary circuit of nuclear power plants.Environmentally assisted cracking (EAC) of these materials is one of the most significant potential safety hazards in the primary circuit of nuclear power plants.Researches show that EAC in nickel-based alloy is a process of oxide film rupture and reform at the tip of EAC in the high temperature water environment of nuclear power plants.To understand the micro-mechanical state at the tip of EAC,the stress-strain in the oxide film and the base metal at the EAC tip was simulated and discussed using a commercial finite element analysis code,which provides a foundation to improve the quantitative predication accuracy of EAC growth rate of nickel-based alloys and austenitic stainless steels in the important structures of nuclear power plants.%核电站-回路压力容器、管道及蒸汽发生器等设备和结构中广泛采用镍基合金和奥氏体不锈钢,而这些材料的环境致裂(EAC)却是核电结构的主要安全隐患之一.研究表明,核电高温高压水环境中镍基合金的EAC是裂尖氧化膜破裂和再生成的一个过程.为了深入了解镍基合金EAC裂纹扩展过程中裂尖的力学状况,从理论和数值模拟两方面分析研究了EAC裂尖氧化膜和基体金属区域的应力分布规律,为提高定量预测高温高压水环境中镍基合金EAC扩展速率精度奠定基础.

  8. Material composition and nuclear data libraries' influence on nickel-chromium alloys activation evaluation: a comparison with decay heat experiments

    CERN Document Server

    Cepraga, D G

    2000-01-01

    The paper presents the activation analyses on Inconel-600 nickel-chromium alloy. Three activation data libraries, namely the EAF-4.1, the EAF-97 and the FENDL/A-2, and the FENDL/D-2 decay data library, have been used to perform the calculation with the European activation code ANITA-4/M. The neutron flux distribution into the material samples was provided by JAERI as results of 3D Monte-Carlo MCNP transport code experiment simulation. A comparison with integral decay heat measurement performed at the Fusion Neutronics Source (FNS), JAERI, Tokai, Japan, is used to validate the computational approach. The calculation results are given and discussed. The impact of the material composition, including impurities, on the decay heat of samples irradiated in fusion-like neutron spectra is assessed and discussed. The discrepancies calculations-experiments are within the experimental errors, that is between 6% and 10%, except for the short cooling times (less than 40 min after the end of irradiation). To improve calcul...

  9. Effect of Processing Parameters on the Protective Quality of Electroless Nickel-Phosphorus on Cast Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    Olawale Olarewaju Ajibola

    2015-01-01

    Full Text Available The effects of temperature, pH, and time variations on the protective amount and quality of electroless nickel (EN deposition on cast aluminium alloy (CAA substrates were studied. The temperature, pH, and plating time were varied while the surface condition of the substrate was kept constant in acid or alkaline bath. Within solution pH of 5.0–5.5 range, the best quality is obtained in acid solution pH of 5.2. At lower pH (5.0–5.1, good adhesion characterised the EN deposition. Within the range of plating solution pH of 7.0 to 11.5, the highest quantity and quality of EN deposition are obtained on CAA substrate in solution pH of 10.5. It is characterised with few pores and discontinuous metallic EN film. The quantity of EN deposition is time dependent, whereas the adhesion and brightness are not time controlled. The best fit models were developed from the trends of result data obtained from the experiments. The surface morphologies and the chemical composition of the coating were studied using the Jeol JSM-7600F field emission scanning electron microscope.

  10. Influence of High-Current-Density Impulses on the Compression Behavior: Experiments with Iron and a Nickel-Based Alloy

    Science.gov (United States)

    Demler, E.; Gerstein, G.; Dalinger, A.; Epishin, A.; Rodman, D.; Nürnberger, F.

    2017-01-01

    Difficulties of processing of high strength and/or brittle materials by plastic deformation, e.g., by forging, require to develop new industrial technologies. In particular, the feasible deformation rates are limited for low-ductile metallic materials. For this reason, processes were investigated to improve the deformability in which electrical impulses are to be applied to lower the yield strength. However, owing to the impulse duration and low current densities, concomitant effects always occur, e.g., as a result of Joule heating. Current developments in power electronics allow now to transmit high currents as short pulses. By reducing the impulse duration and increasing the current density, the plasticity of metallic materials can be correspondingly increased. Using the examples of polycrystalline iron and a single-crystal, nickel-based alloy (PWA 1480), current advances in the development of methods for forming materials by means of high-current-density impulses are demonstrated. For this purpose, appropriate specimens were loaded in compression and, using novel testing equipment, subjected to a current strength of 10 kA with an impulse duration of 2 ms. For a pre-defined strain, the test results show a significant decrease in the compressive stress during the compression test and a significant change in the dislocation distribution following the current impulse treatment.

  11. Transient liquid phase bonding of magnesium alloys AZ31 using nickel coatings and high frequency induction heat sintering

    Directory of Open Access Journals (Sweden)

    A.N. AlHazaa

    2016-04-01

    Full Text Available Transient liquid phase (TLP bonding process was applied to join magnesium alloy AZ31 samples with minimum microstructural changes. The magnesium samples were coated by 5 μm nickel prior to the TLP bonding. Bonding conditions of 8 MPa uniaxial pressure and 520 °C bonding temperature were applied for all bonds at various bonding times. The microstructure across the joint regions was examined as a function of bonding time (5–60 min. Investigating the change in Ni contents was examined by EDS line scan. It was noticed that Ni coating could not be observed by SEM for bonds made at 30 and 60 min due to complete dissolution of the Ni coating. Second phase particles containing Mg2Ni intermetallics were observed by X-ray Photoelectron Spectroscopy (XPS near the joint region. The shear strength of the bonds initially increases with the increase in bonding time till 20 min. On the other hand, with bonding times over 20 min the shear strength decreases. Therefore the optimum bonding time at the conditions applied was concluded to be 20 min.

  12. Influence of High-Current-Density Impulses on the Compression Behavior: Experiments with Iron and a Nickel-Based Alloy

    Science.gov (United States)

    Demler, E.; Gerstein, G.; Dalinger, A.; Epishin, A.; Rodman, D.; Nürnberger, F.

    2016-12-01

    Difficulties of processing of high strength and/or brittle materials by plastic deformation, e.g., by forging, require to develop new industrial technologies. In particular, the feasible deformation rates are limited for low-ductile metallic materials. For this reason, processes were investigated to improve the deformability in which electrical impulses are to be applied to lower the yield strength. However, owing to the impulse duration and low current densities, concomitant effects always occur, e.g., as a result of Joule heating. Current developments in power electronics allow now to transmit high currents as short pulses. By reducing the impulse duration and increasing the current density, the plasticity of metallic materials can be correspondingly increased. Using the examples of polycrystalline iron and a single-crystal, nickel-based alloy (PWA 1480), current advances in the development of methods for forming materials by means of high-current-density impulses are demonstrated. For this purpose, appropriate specimens were loaded in compression and, using novel testing equipment, subjected to a current strength of 10 kA with an impulse duration of 2 ms. For a pre-defined strain, the test results show a significant decrease in the compressive stress during the compression test and a significant change in the dislocation distribution following the current impulse treatment.

  13. Recent Advances in Creep Modelling of the Nickel Base Superalloy, Alloy 720Li

    Directory of Open Access Journals (Sweden)

    Steve Williams

    2013-03-01

    Full Text Available Recent work in the creep field has indicated that the traditional methodologies involving power law equations are not sufficient to describe wide ranging creep behaviour. More recent approaches such as the Wilshire equations however, have shown promise in a wide range of materials, particularly in extrapolation of short term results to long term predictions. In the aerospace industry however, long term creep behaviour is not critical and more focus is required on the prediction of times to specific creep strains. The current paper illustrates the capability of the Wilshire equations to recreate full creep curves in a modern nickel superalloy. Furthermore, a finite-element model based on this method has been shown to accurately predict stress relaxation behaviour allowing more accurate component lifing.

  14. Correlation between crystallographic texture, microstructure and magnetic properties of pulse electrodeposited nanocrystalline Nickel-Cobalt alloys

    Science.gov (United States)

    Sharma, Amit; Chhangani, Sumit; Madhavan, R.; Suwas, Satyam

    2017-07-01

    This paper reports the evolution of microstructure and texture in Nickel-Cobalt electrodeposits fabricated by pulse electrodeposition (PED) technique and the correlation of these attributes with the magnetic properties. The structural and microstructural investigation using X-ray diffraction and transmission electron microscopic studies indicate the presence of nanocrystalline grains and nano-twins in the electrodeposits. Convoluted Multiple Whole profile fitting reveals an increase in dislocation density and twin density with increasing cobalt content in the as-deposited samples. Strengthening of fibre texture and weakening of fibre texture with increasing cobalt concentration has been observed with X-ray texture analysis. A corresponding significant increase in the saturation magnetization and coercivity observed with increasing cobalt content. A significant improvement in the soft magnetic character in the electrodeposits in terms of increase in saturation magnetization and decrease in coercivity has been observed with thermal annealing.

  15. Management of long-term and reversible hysteroscopic sterilization: a novel device with nickel-titanium shape memory alloy.

    Science.gov (United States)

    Xu, Bin; Zhu, Ke-an; Xu, Dabao; Aili, Aixingzi

    2014-07-07

    Female sterilization is the second most commonly used method of contraception in the United States. Female sterilization can now be performed through laparoscopic, abdominal, or hysteroscopic approaches. The hysteroscopic sterilization may be a safer option than sterilization through laparoscopy or laparotomy because it avoids invading the abdominal cavity and undergoing general anaesthesia. Hysteroscopic sterilization mainly includes chemical agents and mechanical devices. Common issues related to the toxicity of the chemical agents used have raised concerns regarding this kind of contraception. The difficulty of the transcervical insertion of such mechanical devices into the fallopian tubes has increased the high incidence of device displacement or dislodgment. At present, Essure® is the only commercially available hysteroscopic sterilization device being used clinically. The system is irreversible and is not effective immediately. Our new hysteroscopic sterility system consists of nickel-titanium (NiTi) shape memory alloy and a waterproof membrane. The NiTi alloy is covered with two coatings to avoid toxic Ni release and to prevent stimulation of epithelial tissue growth around the oviducts. Because of the shape memory effect of the NiTi alloy, the device works like an umbrella: it stays collapsed at low temperature before placement and opens by the force of shape memory activated by the body temperature after it is inserted hysteroscopically into the interstitial tubal lumen. The rim of the open device will incise into interstitial myometrium during the process of unfolding. Once the device is fixed, it blocks the tube completely. When the patient no longer wishes for sterilization, the device can be closed by perfusing liquid with low temperature into the uterine cavity, followed by prospective hysteroscopic removal. After the device removal, the fallopian tube will revert to its physiological functions. Currently, experimental and clinical studies are needed

  16. Corrosion resistance of stainless steel, nickel-titanium, titanium molybdenum alloy, and ion-implanted titanium molybdenum alloy archwires in acidic fluoride-containing artificial saliva: An in vitro study

    Directory of Open Access Journals (Sweden)

    Venith Jojee Pulikkottil

    2016-01-01

    Full Text Available Objective: (1 To evaluate the corrosion resistance of four different orthodontic archwires and to determine the effect of 0.5% NaF (simulating high fluoride-containing toothpaste of about 2250 ppm on corrosion resistance of these archwires. (2 To assess whether surface roughness (Ra is the primary factor influencing the corrosion resistance of these archwires. Materials and Methods: Four different archwires (stainless steel [SS], nickel-titanium [NiTi], titanium molybdenum alloy [TMA], and ion-implanted TMA were considered for this study. Surface characteristics were analyzed using scanning electron microscopy, atomic force microscopy (AFM, and energy dispersive spectroscopy. Linear polarization test, a fast electrochemical technique, was used to evaluate the corrosion resistance, in terms of polarization resistance of four different archwires in artificial saliva with NaF concentrations of 0% and 0.5%. Statistical analysis was performed by one-way analysis of variance. Results: The potentiostatic study reveals that the corrosion resistance of low-friction TMA (L-TMA > TMA > NiTi > SS. AFM analysis showed the surface Ra of TMA > NiTi > L-TMA > SS. This indicates that the chemical composition of the wire is the primary influential factor to have high corrosion resistance and surface Ra is only secondary. The corrosion resistance of all wires had reduced significantly in 0.5% acidic fluoride-containing artificial saliva due to formation of fluoride complex compound. Conclusion: The presence of 0.5% NaF in artificial saliva was detrimental to the corrosion resistance of the orthodontic archwires. Therefore, complete removal of residual high-fluorinated toothpastes from the crevice between archwire and bracket during tooth brushing is mandatory.

  17. Corrosion resistance of stainless steel, nickel-titanium, titanium molybdenum alloy, and ion-implanted titanium molybdenum alloy archwires in acidic fluoride-containing artificial saliva: An in vitro study

    Science.gov (United States)

    Pulikkottil, Venith Jojee; Chidambaram, S.; Bejoy, P. U.; Femin, P. K.; Paul, Parson; Rishad, Mohamed

    2016-01-01

    Objective: (1) To evaluate the corrosion resistance of four different orthodontic archwires and to determine the effect of 0.5% NaF (simulating high fluoride-containing toothpaste of about 2250 ppm) on corrosion resistance of these archwires. (2) To assess whether surface roughness (Ra) is the primary factor influencing the corrosion resistance of these archwires. Materials and Methods: Four different archwires (stainless steel [SS], nickel-titanium [NiTi], titanium molybdenum alloy [TMA], and ion-implanted TMA) were considered for this study. Surface characteristics were analyzed using scanning electron microscopy, atomic force microscopy (AFM), and energy dispersive spectroscopy. Linear polarization test, a fast electrochemical technique, was used to evaluate the corrosion resistance, in terms of polarization resistance of four different archwires in artificial saliva with NaF concentrations of 0% and 0.5%. Statistical analysis was performed by one-way analysis of variance. Results: The potentiostatic study reveals that the corrosion resistance of low-friction TMA (L-TMA) > TMA > NiTi > SS. AFM analysis showed the surface Ra of TMA > NiTi > L-TMA > SS. This indicates that the chemical composition of the wire is the primary influential factor to have high corrosion resistance and surface Ra is only secondary. The corrosion resistance of all wires had reduced significantly in 0.5% acidic fluoride-containing artificial saliva due to formation of fluoride complex compound. Conclusion: The presence of 0.5% NaF in artificial saliva was detrimental to the corrosion resistance of the orthodontic archwires. Therefore, complete removal of residual high-fluorinated toothpastes from the crevice between archwire and bracket during tooth brushing is mandatory. PMID:27829756

  18. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    Science.gov (United States)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint

  19. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  20. Characterization of Magnetron Sputtered Copper-Nickel Thin Film and Alloys

    Science.gov (United States)

    2016-09-01

    1000 °C in a low- pressure chemical vapor deposition (LPCVD) reactor with a gas mixture of 40%H2/60%Ar at 15 Torr pressure to form the final alloys...uniformity of the film improves if the chamber pressure is decreased and/or the distance between target and substrate is increased, we decided to...of 500 W d.c. to improve the deposition rate in order to achieve a film thickness of 1 µm within a reasonable amount of time. Substrate rotation

  1. Influence of process conditions on electroplating zinc-tin-nickel ternary alloy%工艺条件对电镀锌锡镍镀层的影响

    Institute of Scientific and Technical Information of China (English)

    周玉梅

    2013-01-01

    Electrodeposition of zinc-tin-nickel ternary alloy on the surface of copper foil from pyrophosphate system was investigated.Effect of current density,temperature,pH on the appearances of planting were discussed respectively.Process conditions for electroplating zinc-tin-nickel ternary alloy on the surface of copper foil have been optimized.The composition of electrodeposit was tested by energy dispersive spectrometer.The testing results shows that zinc of 34.00(wt)%,nickel of 11.08(wt)% and tin of 54.92(wt)% in plating layer.The process is suitable for industrial application%采用焦磷酸盐体系在电解铜箔上电镀锌锡镍三元合金.研究了电流密度、温度和pH值对镀层质量的影响,确定了在电解铜箔上电镀锌锡镍三元合金的较佳的工艺条件.采用能谱仪分析了镀层的组成,测试结果表明,镀层中锌含量为34.00(wt)%,镍含量为11.08(wt)%,锡含量为54.92(wt)%.该工艺适合工业化应用.

  2. Hydrogen adsorption and diffusion, and subcritical-crack growth in high strength steels and nickel base alloys

    Science.gov (United States)

    Wei, R. P.; Klier, K.; Simmons, G. W.; Chornet, E.

    1973-01-01

    Embrittlement, or the enhancement of crack growth by gaseous hydrogen in high strength alloys, is of primary interest in selecting alloys for various components in the space shuttle. Embrittlement is known to occur at hydrogen gas pressures ranging from fractions to several hundred atmospheres, and is most severe in the case of martensitic high strength steels. Kinetic information on subcritical crack growth in gaseous hydrogen is sparse at this time. Corroborative information on hydrogen adsorption and diffusion is inadequate to permit a clear determination of the rate controlling process and possible mechanism in hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Therefore, coordinated studies of the kinetics of crack growth, and adsorption and diffusion of hydrogen, using identical materials, have been initiated. Comparable conditions of temperature and pressure will be used in the chemical and mechanical experiments. Inconel 718 alloy and 18Ni(200) maraging steel have been selected for these studies. Results from these studies are expected to provide not only a better understanding of the gaseous hydrogen embrittlement phenomenon itself, but also fundamental information on hydrogen adsorption and diffusion, and crack growth information that can be used directly for design.

  3. Influence of oxide films on primary water stress corrosion cracking initiation of alloy 600

    Science.gov (United States)

    Panter, J.; Viguier, B.; Cloué, J.-M.; Foucault, M.; Combrade, P.; Andrieu, E.

    2006-01-01

    In the present study alloy 600 was tested in simulated pressurised water reactor (PWR) primary water, at 360 °C, under an hydrogen partial pressure of 30 kPa. These testing conditions correspond to the maximum sensitivity of alloy 600 to crack initiation. The resulting oxidised structures (corrosion scale and underlying metal) were characterised. A chromium rich oxide layer was revealed, the underlying metal being chromium depleted. In addition, analysis of the chemical composition of the metal close to the oxide scale had allowed to detect oxygen under the oxide scale and particularly in a triple grain boundary. Implication of such a finding on the crack initiation of alloy 600 is discussed. Significant diminution of the crack initiation time was observed for sample oxidised before stress corrosion tests. In view of these results, a mechanism for stress corrosion crack initiation of alloy 600 in PWR primary water was proposed.

  4. Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

    Energy Technology Data Exchange (ETDEWEB)

    Luettschwager, Frank

    2011-09-27

    Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

  5. High temperature deformation behavior and processing map for a nickel-titanium shape memory alloy

    Science.gov (United States)

    Yin, Xiang-Qian; Lee, Sang-Won; Li, Yan-Feng; Park, Chan-Hee; Mi, Xu-Jun; Yeom, Jong-Taek

    2017-09-01

    The hot deformation behavior of 49.2Ti-50.8Ni shape memory alloy was studied using hot compressive deformation testing in the temperature range of 1023-1323 K and at strain rates of 0.01-10 s-1. The work-hardening rate was induced to analyze the stress-strain curves, and the critical stress σc and the dynamic recovery saturation stress σsat were measured which can be specified approximately by the expressions: σsat-1.12σp and σc-0.86σp. An Arrhenius model was calculated to describe the relationship between peak stress and the Z parameter. The relationship between deformation activation energy, the deformation conditions and the effect of Ni component in a binary TiNi alloy on the activation energy were discussed in this work. With the help of electron backscattering diffraction, a connected mode dynamic recrystallization microstructure was confirmed in peak efficiency regimes (850 °C & 0.01 s-1 and 1050 °C & 10 s-1) of the processing map.

  6. Effect of electroless nickel interlayer on wear behavior of CrN/ZrN multilayer films on Cu-alloyed ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Chung-Kwei [School of Dental Technology, College of Oral Medicine, Taipei Medical University, Taipei, 110, Taiwan (China); Research Center for Biomedical Implants and Microsurgery Devices, Taipei Medical University, Taipei, 110, Taiwan (China); Hsu, Cheng-Hsun, E-mail: chhsu@ttu.edu.tw [Research Center for Biomedical Implants and Microsurgery Devices, Taipei Medical University, Taipei, 110, Taiwan (China); Department of Materials Engineering, Tatung University, Taipei, 104, Taiwan (China); Kung, Shu-Chi [Department of Materials Engineering, Tatung University, Taipei, 104, Taiwan (China)

    2013-11-01

    This study utilized electroless nickel as an interlayer, then coated nanoscale CrN/ZrN multilayer on Cu-alloyed ductile iron through cathodic arc deposition method. Morphology and structure of the coatings were analyzed by using field emission scanning electron microscopy (FESEM), X-ray diffractometer (XRD), and transmission electron microscopy (TEM). Moreover, Rockwell-C indentation, nanoindention, and ball-on-disk wear tests were all carried out to explore the properties of the coatings consisting of adhesion, hardness, elastic modulus, friction coefficient, and wear rate, respectively. The results showed that electroless nickel had a major amorphous phase while the CrN/ZrN multilayer coatings exhibited alternate nanocrystalline CrN and ZrN phases. Compared with single coating of electroless nickel or CrN/ZrN, the CrN/ZrN multilayer coatings with an electroless nickel interlayer exhibited higher hardness (31.1 GPa) and elastic modulus (256.4 GPa). Consequently, the ductile iron with the duplex coatings could be available to reduce both the friction coefficient and wear rate.

  7. The phase structure and morphology of electrodeposited nickel-cobalt alloy powders

    Directory of Open Access Journals (Sweden)

    Spasojević M.

    2011-01-01

    Full Text Available Cobalt and nickel powders of three different compositions: Ni0.8Co0.2, Ni0.55Co0.45 and Ni0.2Co0.8 were obtained by electrodeposition from an ammonium chloride-sulphate solution. It was shown that the microstructure and morphology of the powders depended on the deposition current density as well as on the bath composition. Amorphous powder of Ni0.8Co0.2 was obtained at the current density higher than 200 mA cm-2, but nanocrystalline powders having the same composition were obtained at current densities lower than 200 mAcm-2. The nanocrystalline powders with lower Ni contents (0.55 and 0.2 obtained at a current density ranging from 40 mA cm-2 to 450 mA cm-2 were solid solutions of two phases, FCC (β-Ni and HCP (α-Co ones. The increase of the HCP phase in the powder was a result of both the Co content increase in the powder and decrease of the deposition current density.

  8. A Novel Tungsten-Nickel Alloy Ohmic Contact to SiC at 900 C

    Science.gov (United States)

    Okojie, Robert S.; Evans, Laura J.; Lukco, Dorothy; Morris, Joseph P.

    2010-01-01

    A novel tungsten-nickel ohmic contact metallization on 4H-SiC and 6H-SiC capable of surviving temperatures as high as 900 C is reported. Preliminary results revealed the following: 1) ohmic contact on n-type 4H-SiC having net doping levels (Nd's) of 1.4 and 2 x 10(exp 19) per cubic centimeter, with specific contact resistances rhosNd's of 7.69 x 10(exp -4) and 5.81 x 10(exp -4) OMEGA (raised dot) square centimeters, respectively, after rapid thermal annealing (RTA), and 5.9 x 10(exp -3) and 2.51 x 10(exp -4) OMEGA (raised dot) square centimeters, respectively, after subsequent soak at 900 C for 1 h in argon, and 2) ohmic contact on n- and p-type 6H-SiC having Nd > 2 x 10(exp 19) and Na > 1 x 10(exp 20) per cubic centimeter, with rhosNd = 5 x 10(exp -5) and rhosNa = 2 X 10(exp -4) OMEGA (raised dot) square centimeter, respectively, after RTA, and rhosNd = 2.5 x 10 (exp -5) and rhosNa = 1.5 x 10(exp -4) OMEGA (raised dot) square centimeter after subsequent treatment at 900 C for 1 h in argon, respectively.

  9. Fiber laser cladding of nickel-based alloy on cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Arias-González, F., E-mail: felipeag@uvigo.es [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Val, J. del [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Comesaña, R. [Materials Engineering, Applied Mechanics and Construction Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J. [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain)

    2016-06-30

    Highlights: • Fiber laser cladding of Ni-based alloy on cast iron was experimentally studied. • Two different types of cast iron have been analyzed: gray and ductile cast iron. • Suitable processing parameters to generate a Ni-based coating were determined. • Dilution is higher in gray cast iron samples than in ductile cast iron. • Ni-based coating presents higher hardness than cast iron but similar Young's modulus. - Abstract: Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni

  10. Corrosion behavior of Haynes {sup registered} 230 {sup registered} nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung [Institute for Advanced Engineering (IAE), Gyeonggi-do (Korea, Republic of). Plant Engineering Center; Kim, Min Jung [Sungkyunkwan Univ, Gyeonggi-do (Korea, Republic of). Advanced Materials Technology Research Center

    2015-07-01

    The corrosion behavior of commercially available Haynes {sup registered} 230 {sup registered} nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes {sup registered} 230 {sup registered} nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes {sup registered} 556 {sup registered}.

  11. [Use of nickel-titanium alloys in plasty of the anterior abdominal wall].

    Science.gov (United States)

    Veronskiĭ, G I; Zotov, V A

    2000-01-01

    The work presents results of the surgical treatment of postoperative hernias of the abdominal wall using explants of titanium nickelide in 48 patients. Data of biopsy of the anterior abdominal wall muscles in these patients are given. The anatomo-morphological and functional incompetence is shown. A method of preparing the patients with giant hernias to operation with the help of dynamic pneumocompression is described. The indications to using the explants in hernioplasty are determined by the methods of somatometry and intraoperative dynamometry. The data of three methods of combined hernioplasty are presented: with the use of a superelastic network from a nickelide-titanium alloy; explant with tractional properties, effect of the "shape memory"; method of extracorporeal extension of the abdominal wall at the postoperative period. The nearest and long-term results followed-up during 3 years are shown.

  12. Determination of thermophysical and structural properties of nickel super-alloy

    Directory of Open Access Journals (Sweden)

    S. Zlá

    2015-10-01

    Full Text Available In this work the differential thermal analysis (DTA was selected for the study of 718Plus super-alloy. Particular attention was paid to determination of the phase transformation temperatures (liquidus, γ´ precipitation temperature, etc.. Almost at all temperatures of samples an undercooling was observed. Shifting of almost all temperatures was observed in the heating/cooling mode towards higher values with an increasing rate of heating, lower values with the increasing cooling rate. On the basis of DTA and structural analysis it may be stated that development of phase transformations will probably correspond to the following scheme: melting → γ phase; melting → γ + MC (NbC, TiC; melting + MC → γ + Laves + σ; γ → γ´ (γ´´.

  13. Solid state welding processes for an oxide dispersion strengthened nickel-chromium-aluminum alloy

    Science.gov (United States)

    Moore, T. J.

    1975-01-01

    Solid-state welding processes were evaluated for joining TD-NiCrAl (Ni-16Cr-4Al-2ThO2) alloy sheet. Both hot-press and resistance spot welding techniques were successfully applied in terms of achieving grain growth across the bond line. Less success was achieved with a resistance seam welding process. In stress-rupture shear and tensile shear tests of lap joints at 1100 C, most failures occurred in the parent material, which indicates that the weld quality was good and that the welds were not a plane of weakness. The overall weld quality was not as good as previously attained with TD-NiCr, probably because the presence of alumina at the faying surfaces and the developmental TD-NiCrAl sheet, which was not of the quality of the TD-NiCr sheet in terms of surface flatness and dimensional control.

  14. Effects of thermal aging and stress triaxiality on PWSCC initiation susceptibility of nickel-based Alloy 600

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Seung Chang; Choi, Kyoung Joon; Kim, Tae Ho; Kim, Ji Hyun [Dept. of Nuclear Science and Engineering, School of Mechanical and Nuclear Engineering, Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2016-10-15

    In present study, effects of thermal aging and triaxial stress were investigated in terms of primary water stress corrosion cracking susceptibility. The thermal aging was applied via heat treatment at 400°C and triaxial stress was applied via notched tensile test specimen. The crack initiation time of each specimen were then measured by direct current potential drop method during slow strain rate test at primary water environment. Alloys with 10 years thermal aging exhibited the highest susceptibility to stress corrosion cracking and asreceived specimen shows lowest susceptibility. The trend was different with triaxial stress applied; 20 years thermal aging specimen shows highest susceptibility and as-received specimen shows lowest. It would be owing to change of precipitate morphology during thermal aging and different activated slip system in triaxial stress state.

  15. Absorption of Nickel, Chromium, and Iron by the Root Surface of Primary Molars Covered with Stainless Steel Crowns

    Directory of Open Access Journals (Sweden)

    David Keinan

    2010-01-01

    Full Text Available Objective. The purpose of this study was to analyze the absorption of metal ions released from stainless steel crowns by root surface of primary molars. Study Design. Laboratory research: The study included 34 primary molars, exfoliated or extracted during routine dental treatment. 17 molars were covered with stainless-steel crowns for more than two years and compared to 17 intact primary molars. Chemical content of the mesial or distal root surface, 1 mm apically to the crown or the cemento-enamel junction (CEJ, was analyzed. An energy dispersive X-ray spectrometer (EDS was used for chemical analysis. Results. Higher amounts of nickel, chromium, and iron (5-6 times were found in the cementum of molars covered with stainless-steel crowns compared to intact molars. The differences between groups were highly significant (<.001. Significance. Stainless-steel crowns release nickel, chromium, and iron in oral environment, and the ions are absorbed by the primary molars roots. The additional burden of allergenic metals should be reduced if possible.

  16. Fiber laser cladding of nickel-based alloy on cast iron

    Science.gov (United States)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  17. Large inverse magnetocaloric effect and magnetoresistance in nickel rich Ni{sub 52}Mn{sub 34}Sn{sub 14} Heusler alloy

    Energy Technology Data Exchange (ETDEWEB)

    Pal, D., E-mail: deba.phy@gmail.com [S.N. Bose National Center for Basic Sciences, Block-JD, Sector-III, Salt Lake, Kolkata 700098, West Bengal (India); Kandi Raj College, Kandi 742137, West Bengal (India); Ghosh, A.; Mandal, K. [S.N. Bose National Center for Basic Sciences, Block-JD, Sector-III, Salt Lake, Kolkata 700098, West Bengal (India)

    2014-06-01

    Nickel rich Ni{sub 52}Mn{sub 34}Sn{sub 14} Heusler alloy was prepared by arc melting and subsequent homogenization by annealing. Existence of first order magneto-structural transition (FOMST) was confirmed by various measurements. In comparison to conventional Ni{sub 50−x}Mn{sub 36+x}Sn{sub 14} alloys, a larger magnetic entropy change (∆S{sub M}≈8 J/kg K using Maxwell's thermodynamic equation and ∆S{sub M}≈18 J/kg K using Clasius–Clapeyron equation) and large negative magnetoresistance (MR≈−30%) were observed in the vicinity of martensitic transition temperature due to a change of 3 T and 8 T magnetic fields respectively. Effect of excess Ni content was discussed by considering other nearer compositions as reported by other researchers. Irreversibility in FOMST due to kinetic arrest was also studied from MR vs magnetic fields curves taken at a single temperature in two different initial phases. The exchange bias behavior in this alloy was studied by various magnetic measurements. - Highlights: • Large magnetocaloric effect was observed in Ni-rich Ni{sub 52}Mn{sub 34}Sn{sub 14} Heusler alloy. • A large negative magnetoresistance was observed near the structural transition. • We investigated the exchange bias behavior in this alloy. • The resistivity shows irreversibility due to field cycling.

  18. Dependence of phase configurations, microstructures and magnetic properties of iron-nickel (Fe-Ni) alloy nanoribbons on deoxidization temperature in hydrogen

    Science.gov (United States)

    Jing, Panpan; Liu, Mengting; Pu, Yongping; Cui, Yongfei; Wang, Zhuo; Wang, Jianbo; Liu, Qingfang

    2016-11-01

    Iron-nickel (Fe-Ni) alloy nanoribbons were reported for the first time by deoxidizing NiFe2O4 nanoribbons, which were synthesized through a handy route of electrospinning followed by air-annealing at 450 °C, in hydrogen (H2) at different temperatures. It was demonstrated that the phase configurations, microstructures and magnetic properties of the as-deoxidized samples closely depended upon the deoxidization temperature. The spinel NiFe2O4 ferrite of the precursor nanoribbons were firstly deoxidized into the body-centered cubic (bcc) Fe-Ni alloy and then transformed into the face-centered cubic (fcc) Fe-Ni alloy of the deoxidized samples with the temperature increasing. When the deoxidization temperature was in the range of 300 ~ 500 °C, although each sample possessed its respective morphology feature, all of them completely reserved the ribbon-like structures. When it was further increased to 600 °C, the nanoribbons were evolved completely into the fcc Fe-Ni alloy nanochains. Additionally, all samples exhibited typical ferromagnetism. The saturation magnetization (Ms) firstly increased, then decreased, and finally increased with increasing the deoxidization temperature, while the coercivity (Hc) decreased monotonously firstly and then basically stayed unchanged. The largest Ms (~145.7 emu·g-1) and the moderate Hc (~132 Oe) were obtained for the Fe-Ni alloy nanoribbons with a mixed configuration of bcc and fcc phases.

  19. Online monitoring of thermo-cycles and its correlation with microstructure in laser cladding of nickel based super alloy

    Science.gov (United States)

    Muvvala, Gopinath; Patra Karmakar, Debapriya; Nath, Ashish Kumar

    2017-01-01

    Laser cladding, basically a weld deposition technique, is finding applications in many areas including surface coatings, refurbishment of worn out components and generation of functionally graded components owing to its various advantages over conventional methods like TIG, PTA etc. One of the essential requirements to adopt this technique in industrial manufacturing is to fulfil the increasing demand on product quality which could be controlled through online process monitoring and correlating the signals with the mechanical and metallurgical properties. Rapid thermo-cycle i.e. the fast heating and cooling rates involved in this process affect above properties of the deposited layer to a great extent. Therefore, the current study aims to monitor the thermo-cycles online, understand its variation with process parameters and its effect on different quality aspects of the clad layer, like microstructure, elemental segregations and mechanical properties. The effect of process parameters on clad track geometry is also studied which helps in their judicious selection to deposit a predefined thickness of coating. In this study Inconel 718, a nickel based super alloy is used as a clad material and AISI 304 austenitic steel as a substrate material. The thermo-cycles during the cladding process were recorded using a single spot monochromatic pyrometer. The heating and cooling rates were estimated from the recorded thermo-cycles and its effects on microstructures were characterised using SEM and XRD analyses. Slow thermo-cycles resulted in severe elemental segregations favouring Laves phase formation and increased γ matrix size which is found to be detrimental to the mechanical properties. Slow cooling also resulted in termination of epitaxial growth, forming equiaxed grains near the surface, which is not preferred for single crystal growth. Heat treatment is carried out and the effect of slow cooling and the increased γ matrix size on dissolution of segregated elements in

  20. Closed system Fischer-Tropsch synthesis over meteoritic iron, iron ore and nickel-iron alloy. [deuterium-carbon monoxide reaction catalysis

    Science.gov (United States)

    Nooner, D. W.; Gibert, J. M.; Gelpi, E.; Oro, J.

    1976-01-01

    Experiments were performed in which meteoritic iron, iron ore and nickel-iron alloy were used to catalyze (in Fischer-Tropsch synthesis) the reaction of deuterium and carbon monoxide in a closed vessel. Normal alkanes and alkenes and their monomethyl substituted isomers and aromatic hydrocarbons were synthesized. Iron oxide and oxidized-reduced Canyon Diablo used as Fischer-Tropsch catalysts were found to produce aromatic hydrocarbons in distributions having many of the features of those observed in carbonaceous chondrites, but only at temperatures and reaction times well above 300 C and 6-8 h.

  1. DEVELOPMENT OF CERTIFIED REFERENCE MATERIALS OF HEAT RESISTING NICKEL ALLOYS FOR DETERMINATION OF DETRIMENTAL IMPURITIES AND RARE EARTH ELEMENTS BY SPECTRAL METHODS

    Directory of Open Access Journals (Sweden)

    2015-01-01

    Full Text Available Results of development and certification of reference materials of composition of heat resisting nickel alloy with the certified values of content of detrimental impurities (Zn, Cd, Pb, Tl, Bi, In, Ag, Sb, Ga, Ge, As, Se, Sn, Te, Mn, Cu, rare earth elements (Pr, Nd, Dy, Gd, Ho, Er, Nb, Sc, Y, La, Ce, and also other impurities (P, B, Fe, Si, V, Ru, Zr, Hf, Ca, Mg are given. Developed CRMs are used for calibration of optical emission spectrometers, mass-spectrometers with glow discharge and laser sampling and others.

  2. 镍基合金电解加工渣泥中镍和钴的回收%Recovery of nickel and cobalt from electromachining sludge of nickel alloy

    Institute of Scientific and Technical Information of China (English)

    王德全; 姜澜

    2001-01-01

    Recovery of nickel and cobalt from electromachining sludge of a nickel alloy was investigated. According to component of the sludge and thermodynamical analysis, the sludge was treated by using a washing—leaching—hydrolysis precipitation process. The results show that soluble compounds such as sodium chloride, sodium nitrate and a part of chromium salts can be washed out from the sludge. In the following sulphuric acid leaching process, nickel, cobalt and chromium in the washed sludge can be leached out, but tungsten and molybdenum remain in the leaching residue. Extraction ratio of nickel and cobalt in the leaching process amounts to 98%. The chromium in the leach solution can be removed as chromium hydroxide by using a hydrolysis-precipitation process and the efficiency of chromium removal reaches 94.44%.%根据镍基合金电解加工渣泥的组成和热力学分析, 用水洗—浸出—水解沉淀工艺处理这种渣泥。 试验结果表明: 氯化钠、 硝酸钠和部分铬盐等可溶性化合物可以从渣泥中洗出; 继而的硫酸浸出过程中, 可将洗后渣泥中的镍、 钴和铬浸出, 而钨和钼留在浸出渣中。 在浸出过程中, 镍和钴的浸出率达98%。 浸出液中的铬可通过水解沉淀法以氢氧化铬的形态除去, 铬的脱除率达94.44%。

  3. Surface nanostructures orienting self-protection of an orthodontic nickel-titanium shape memory alloys wire

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Shape memory alloys (SMA) have been applied to a wide variety of applications in a number of different fields such as aeronautical applications, sensors/actuators, medical sciences as well as orthodontics. It is a hot topic to enhance the anti-corrosion ability of orthodontic wires for clinical applications. In this letter, a very nice fractal structure, micro-domains with identical nanometer sized grooves, was obtained on the surfaces of the orthodontic wires with an oxygen plasma and acid corrosion. The concave parts of the grooves were dominated by titanium and convex parts were the same as the bulk wires. The micro-nano fractal structure generated a hydrophobic surface with the largest contact angle to water being about 157°. The titanium dominated nanolayer and the hydrophobicity of the surface resulted in jointly the great improvement of the anti-corrosion ability of the orthodontic wires. Because the fractal structures of the wires were formed automatically when they immersed in acidic environment, hence, the self-protection of the oxygen plasma-treated orthodontic wires in acidic environment indicates their potential applications in orthodontics, and should be also inspirable for other applications of SMA materials.

  4. Dynamic Process Analysis In Cutting Zone During Machining Of Nickel Alloys

    Science.gov (United States)

    Czán, Andrej; Šajgalík, Michal; Martikáň, Anton; Mrázik, Jozef

    2015-12-01

    To generally improve effectivity of parts production and metal cutting process, there are used process models of super alloys together with finite element modeling simulations. Advanced measurement methods of the process could improve and verify the accuracy of these models. These methods cause many error sources when using empiric or exact methods such as infrared radiation thermography to measure the temperature distribution of the tool, workpiece, and chip during metal cutting. Measuring of metal machining is challenging due to factors such as the high magnification required, high surface speeds and deformations, micro-blackbody effects, changing emissivity and deformations present at metal cutting. As part of an ongoing effort to improve our understanding of uncertainties associated with these measurement methods, multimeasurement sets of experiments were performed. First set of measurements observed connection between surface temperature and the internal temperature of the cutting tool. This was accomplished by measuring the temperature using a thermal camera in cutting zone. Second set performed high-speed scan of dynamic processes such as formation of elastic and plastic deformation. During this operation was applied high-speed scannning system using macro conversion lens for monitoring of micro-structural changes in deformation areas. Next necessary applied set is recording of dynamic processes by implementation of piezoelectric measurement device for monitoring of cutting forces. The outputs from multimeasuring system are the basis for verification of theoretical knowledge from this field and elimination of uncertainties, which arise by using computer simulation systems.

  5. Dwell Notch Low Cycle Fatigue Behavior of a Powder Metallurgy Nickel Disk Alloy

    Science.gov (United States)

    Telesman, J.; Gabb, T. P.; Yamada, Y.; Ghosn, L. J.; Jayaraman, N.

    2012-01-01

    A study was conducted to determine the processes which govern dwell notch low cycle fatigue (NLCF) behavior of a powder metallurgy (P/M) ME3 disk superalloy. The emphasis was placed on the environmentally driven mechanisms which may embrittle the highly stressed notch surface regions and reduce NLCF life. In conjunction with the environmentally driven notch surface degradation processes, the visco-plastic driven mechanisms which can significantly change the notch root stresses were also considered. Dwell notch low cycle fatigue testing was performed in air and vacuum on a ME3 P/M disk alloy specimens heat treated using either a fast or a slow cooling rate from the solutioning treatment. It was shown that dwells at the minimum stress typically produced a greater life debit than the dwells applied at the maximum stress, especially for the slow cooled heat treatment. Two different environmentally driven failure mechanisms were identified as the root cause of early crack initiation in the min dwell tests. Both of these failure mechanisms produced mostly a transgranular crack initiation failure mode and yet still resulted in low NLCF fatigue lives. The lack of stress relaxation during the min dwell tests produced higher notch root stresses which caused early crack initiation and premature failure when combined with the environmentally driven surface degradation mechanisms. The importance of environmental degradation mechanisms was further highlighted by vacuum dwell NLCF tests which resulted in considerably longer NLCF lives, especially for the min dwell tests.

  6. Microstructural and Mechanical Properties of Friction Stir Welded Nickel-Aluminum Bronze (NAB) Alloy

    Science.gov (United States)

    Küçükömeroğlu, T.; Şentürk, E.; Kara, L.; İpekoğlu, G.; Çam, G.

    2016-01-01

    In this study, the applicability of friction stir welding to cast NAB alloy (i.e., C95800) with a thickness of 9 mm has been investigated. The joint performance was determined by conducting optical microscopy, microhardness measurements, and mechanical testing (e.g., tensile and Charpy impact tests). The effect of stir intensity on joint performance was also determined. A grain refinement (equiaxed fine grain structure) as well as evolution of a Widmanstätten structure was achieved within the stir zone of all the joints produced. Thus, all of the joints produced exhibited higher proof stress (i.e., between 512 and 616 MPa) than that of the base material, i.e., 397 MPa. On the other hand, only half of the specimens exhibited higher tensile strength values than that of the base plate (i.e., 794 MPa), whereas the other specimens displayed lower tensile strength than the base plate due to the existence of weld defects, namely cold bonding and/or tunnel defect.

  7. Influence of Chemical Composition on Rupture Properties at 1200 Degrees F. of Forged Chromium-Cobalt-Nickel-Iron Base Alloys in Solution-Treated and Aged Condition

    Science.gov (United States)

    Reynolds, E E; Freeman, J W; White, A E

    1951-01-01

    The influence of systematic variations of chemical composition on rupture properties at 1200 degrees F. was determined for 62 modifications of a basic alloy containing 20 percent chromium, 20 percent nickel, 20 percent cobalt, 3 percent molybdenum, 2 percent tungsten, 1 percent columbium, 0.15 percent carbon, 1.7 percent manganese, 0.5 percent silicon, 0.12 percent nitrogen and the balance iron. These modifications included individual variations of each of 10 elements present and simultaneous variations of molybdenum, tungsten, and columbium. Laboratory induction furnace heats were hot-forged to round bar stock, solution-treated at 2200 degrees F., and aged at 1400 degrees F. The melting and fabrication conditions were carefully controlled in order to minimize all variable effects on properties except chemical composition. Information is presented which indicates that melting and hot-working conditions play an important role in high-temperature properties of alloys of the type investigated.

  8. Thermophysical properties of Incoloy 800 and five additional FeNiCr-base high temperature alloys in comparison with the nickel-base alloy Nimonic 86 between 20 and 1000deg C

    Energy Technology Data Exchange (ETDEWEB)

    Richter, F. (Mannesmann-Forschungsinstitut GmbH, Duisburg (Germany, F.R.))

    1991-05-01

    The most important physical properties of the following high temperature alloys have been determined in the temperature range between 20 and 1000deg C: Incoloy 800, Incoloy 800 H, Incoloy 802, Incoloy 802 Nb, Manaurite 36 X, IN 519 and Nimonic 86. It is shown that these materials differ only a little in some of the properties. These properties include thermal expansion, thermal conductivity and thermal diffusivity. Owing to a substantially higher nickel content, the density of the nickel-base alloy Nimonic 86 differs significantly from that of the other materials investigated. The differences in the elastic properties of the materials are to be attributed to the differences in their crystallographic texture. Incoly 800 was very highly textured compared to other materials. The temperature dependence of the coefficient of linear thermal expansion and electrical resistivity of these materials is different from the normal behaviour of pure metals and alloys. The discrepancies observed are attributable to short range ordering processes in the case of Nimonic 86 and to temperature-induced electron transitons in the case of the other materials investigated, as known for austenitic Cr-Ni steels. (orig.).

  9. Nickel Dermatitis - Nickel Excretion

    DEFF Research Database (Denmark)

    Menné, T.; Thorboe, A.

    1976-01-01

    Nickel excretion in urine in four females -sensitive to nickel with an intermittent dyshidrotic eruption was measured with flameless atomic absorption. Excretion of nickel was found to be increased in association with outbreaks of vesicles. The results support the idea that the chronic condition...... was maintained by ingestion of nickel in food....

  10. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    Science.gov (United States)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  11. Effects of primary dicarboxylic acids on microstructure and mechanical properties of sub-microcrystalline Ni-Co alloys

    Energy Technology Data Exchange (ETDEWEB)

    Vijayakumar, J., E-mail: sanjnamohan@yahoo.com [Central Electrochemical Research Institute, Karaikudi 630006 (India); Mohan, S., E-mail: mohan40159@cecri.res.in [Central Electrochemical Research Institute, Karaikudi 630006 (India); Yadav, S. Sunil [Central Electrochemical Research Institute, Karaikudi 630006 (India)

    2011-10-06

    Highlights: > The electrodeposited Ni-Co alloys are mostly used in magnetic sensors and it has good mechanical and corrosion resistance properties. > The effect of dicarboxylic acid leads to preferred (2 0 0) crystalline orientation, this may improve magnetic properties dicarboxylic acid can alter the elemental composition of Ni-Co alloy. > Dicarboxylic acid acts as a good brightner. - Abstract: Nickel-cobalt alloys were deposited from sulfate electrolyte with oxalic, malonic and succinic acids as additives and their microstructure and mechanical properties were studied. The crystal structure, surface morphologies, and chemical composition of coatings were investigated using X-ray diffraction, scanning electron microscope, and energy dispersive spectroscopy. The crystal structure and surface morphology analysis showed that the addition of dicarboxylic acid leads to (2 0 0) crystal face and the surface were more compact and uniform due to the grain refining. Ni{sub 60}-Co{sub 40} alloy was achieved when succinic acid is used as additive.

  12. Exploring the Molecular Mechanisms of Nickel-Induced Genotoxicity and Carcinogenicity: A Literature Review

    Science.gov (United States)

    Cameron, Keyuna S.; Buchner, Virginia; Tchounwou, Paul B.

    2011-01-01

    Nickel, a naturally occurring element that exists in various mineral forms, is mainly found in soil and sediment, and its mobilization is influenced by the physicochemical properties of the soil. Industrial sources of nickel include metallurgical processes such as electroplating, alloy production, stainless steel, and nickel-cadmium batteries. Nickel industries, oil- and coal-burning power plants, and trash incinerators have been implicated in its release into the environment. In humans, nickel toxicity is influenced by the route of exposure, dose, and solubility of the nickel compound. Lung inhalation is the major route of exposure for nickel-induced toxicity. Nickel may also be ingested or absorbed through the skin. The primary target organs are the kidneys and lungs. Other organs such as the liver, spleen, heart and testes may also be affected to a lesser extent. Although the most common health effect is an allergic reaction, research has also demonstrated that nickel is carcinogenic to humans. The focus of the present review is on recent research concerning the molecular mechanisms of nickel-induced genotoxicity and carcinogenicity. We first present a background on the occurrence of nickel in the environment, human exposure, and human health effects. PMID:21905451

  13. Evaluation and comparison of the effect of different surface preparations on bond strength of glass ionomer cement with nickel-chrome metal-ceramic alloy: a laboratory study.

    Science.gov (United States)

    Hasti, Kalpana; Jagadeesh, H G; Patil, Narendra P

    2011-03-01

    Retention of fixed partial dentures is mostly dependent upon the bond between metal and cement as well as cement and tooth structure. However, most of the time clinical failure of bond has been observed at metal and cement interface. The treatment of metal surface, prior to luting, plays a crucial role in bonding cement with the metal. This study is conducted to evaluate and compare the effect of different surface preparations on the bond strength of resin-modified glass ionomer cement with nickel-chromium metal ceramic alloy. Fifty caries-free extracted molar teeth were made flat until the dentin of the occlusal surface was exposed. After fabrication of the wax patterns and subsequent castings, the castings were subjected to porcelain firing cycles. The nickel-chromium metal ceramic alloy discs were also divided into five groups and subjected to various surface treatments: (1) Unsandblasted (U), (2) sandblasted (S), (3) sandblasted and treated with 10% aqueous solution of KMnO4 (SK), (4) unsandblasted and roughened with diamond abrasive points (UD) and (5) unsandblasted and roughened with diamond abrasive points and treated with 10% aqueous solution of KMnO(4) (UDK). After surface treatments, the castings were cemented using Fuji PLUS encapsulated resin-modified glass ionomer cement. The obtained values of all the groups were subjected to statistical analysis for Tensile and Shear bond strength. Different surface treatments of the metal affects the bond strength values of resin-modified glass ionomer cement when used as luting agent.

  14. Intermetallic alloy welding wires and method for fabricating the same

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1996-06-11

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  15. Effect of nickel content on the anodic dissolution and passivation of zinc–nickel alloys in alkaline solutions by potentiodynamic and potentiostatic techniques

    Indian Academy of Sciences (India)

    Abdel-Rahman El-Sayed; Hany M Abd El-Lateef; Hossnia S Mohran

    2015-04-01

    The effect of systematic increase of Ni on the anodic dissolution and passivation of Zn–Ni alloys in various concentrations of KOH solution (0.1–1 M) was investigated. The anodic dissolution and passivation behaviour for each pure Zn and Ni in the same studied solutions was also investigated, and the obtained data were compared. Potentiodynamic and potentiostatic methods were used, and the corrosion layer formed on each electrode surface was characterized by X-ray diffraction (XRD) and scanning electron microscope (SEM). The results of the anodic potentiodynamic measurements exhibited that the polarization curves showed active/passive transition in the case of Ni and active/pseudopassive in the case of both Zn and its alloys. The results showed that the increase in Ni content increases the activation energy (a) and decreases the dissolution rate of the alloys in KOH solution, and the lowest dissolution rate was obtained at 10% Ni. The results of both potentiodynamic and potentiostatic measurements exhibit sudden increase in current density which is observed at certain positive potential (+0.42 V .SCE) in the case of the investigated alloys. This indicates that the addition of Ni to Zn promotes the electrochemical reaction (in the passive region). However, the passivation potential shifted to more positive direction with the increase in Ni content in the alloy.

  16. Investigation of hydrogen evolution activity for the nickel, nickel-molybdenum nickel-graphite composite and nickel-reduced graphene oxide composite coatings

    Science.gov (United States)

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang

    2016-03-01

    The nickel, nickel-molybdenum alloy, nickel-graphite and nickel-reduced graphene oxide composite coatings were obtained by the electrodeposition technique from a nickel sulfate bath. Nanocrystalline molybdenum, graphite and reduced graphene oxide in nickel coatings promoted hydrogen evolution reaction in 0.5 M H2SO4 solution at room temperature. However, the nickel-reduced graphene oxide composite coating exhibited the highest electrocatalytic activity for the hydrogen evolution reaction in 0.5 M H2SO4 solution at room temperature. A large number of gaps between 'cauliflower' like grains could decrease effective area for hydrogen evolution reaction in slight amorphous nickel-molybdenum alloy. The synergistic effect between nickel and reduced graphene oxide promoted hydrogen evolution, moreover, refined grain in nickel-reduced graphene oxide composite coating and large specific surface of reduced graphene oxide also facilitated hydrogen evolution reaction.

  17. Etude expérimentale du soudage par laser YAG de l'alliage base nickel Hastelloy X Experimental study of YAG laser welding of nickel base alloy Hastelloy X

    Directory of Open Access Journals (Sweden)

    Graneix Jérémie

    2013-11-01

    Full Text Available Le procédé de soudage laser YAG est envisagé pour remplacer le procédé de soudage TIG manuel pour la réalisation de pièces de turboréacteur en alliage nickel-chrome-molybdène Hastelloy X. Cette étude expérimentale a permis de définir un domaine de soudabilité de cet alliage répondant aux critères spécifiques du secteur aéronautique. The YAG laser welding process is contemplated to replace the manual TIG welding process for the production of parts of turbojet in Hastelloy X. This experimental study has identified the field of weldability of this alloy to meet the specific requirements of the aerospace industry.

  18. Material properties in turbine blades of nickel-base alloy IN792 after long operating time; Materialegenskaper hos turbinskovlar av nickelbaslegeringen IN792 efter laang drifttid

    Energy Technology Data Exchange (ETDEWEB)

    Karlsson, Fredrik [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-01-01

    Research on nickel-base alloys almost always includes mechanical testing of new material in order to ensure sufficient lifetime for the intended application. Metallographic examinations of service exposed components are sometimes performed but there are rarely any mechanical testing done in order to verify the assumptions made from the changes of in the microstructure that are observed. The testing presented in the report is aimed at observing the difference in mechanical properties for the material IN792 after it has been service exposed in a gas turbine for 60,000 operating hours at temperatures and stresses up to 780 deg C and 220 MPa. To try to couple changes of mechanical properties to the change of the microstructure, a metallographic examination was performed on both new and service exposed material. The two most significant changes in the microstructure was the overall formation of continuous bands of Cr{sub 23}C{sub 6}-carbides in the grain boundaries and formation of {sigma}-phase in the area close to the surface of the service exposed material. The results from the mechanical testing were probably not influenced of the formation of {sigma}-phase since the test bars weren't taken in areas where {sigma}-phase had formed. The mechanical testing showed that the impact toughness in service exposed material has been reduced by 30-60 % in the temperature interval 20-800 deg C and that the ductility of the material has been reduced approximately 20 % at room temperature and 30-50 % at service temperature. The reduction is assumed to be related to the Cr{sub 23}C{sub 6}-carbide formation in the grain boundaries. An increase of the stress at 0,02 % inelastic strain with approximately 10 % was observed at room temperature after service exposure and a reduction of the same stress with 20 % was seen at service temperature. The difference in stress at 0,2 % inelastic strain was significantly less. The rupture stress was unchanged except in the test bars taken

  19. Research Progress of Nanostructured Nickel-based Alloy Coatings Prepared by Pulsed Electrodeposition%脉冲电沉积纳米镍基合金镀层的研究现状

    Institute of Scientific and Technical Information of China (English)

    梁平; 张云霞; 史艳华

    2011-01-01

    概述了国内外近些年采用脉冲电沉积方法制备的纳米镍、纳米镍基二元和多元合金镀层、纳米镍基复合镀层的研究现状,并指出了今后脉冲电沉积纳米镀层的发展趋势.%The current status of nickel alloy coatings prepared by pulsed electrodeposition method,especially the research progress of nonoscaled nickel coating, nickel-based alloys and composite coating was reviewed. The further development tendency of the pulsed electrodeposition is also prospected.

  20. Rapid growth of primary dendrite in highly undercooled copper-antimany alloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The droplets of Cu-11wt.%Sb hypoeutectic alloy have been rapidly solidified during containerless processing in a 3 m drop tube. The undercooling and cooling rates are estimated, and both play a dominant role in the dendritic growth of primary Cu phase. Undercoolings up to 200 K (0.16TL, where TL is the liquidus temperature) have been obtained in the experiment. With the increase of undercooling, the microstructural evolution of primary Cu phase proceeds from remelted dendrites to the equiaxed grains. A coarse dendritic grain microstructure can form in the undercooling range of 61~102 K and at cooling rates of 1.35×102~2.66×103 K/s. The segregationless solidification of Cu-11wt.%Sb hypoeutectic alloy occurs when undercooling is more than 176 K. The growth of primary Cu phase is mainly controlled by solute diffusion.

  1. Electromagnetic Filtration of Primary Fe-Rich Phases from Al-Si Alloy Melt

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Electromagnetic filtration of primary Fe-rich phases(complex compound of AIFeSiMn)from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a selfdesigned electromagnetic filtration equipment. The principle of the electromagnetic filtration is that the EMF(electromagnetic force)scarcely acts on the primary Fe-rich phases having low electric conductivity, which are then moved in the direction opposite to that of the EMF.Experimental results show that the primary Fe-rich phases are separated from Al-Si alloy melt and are collected in the filter while the melt is in horizontal flow.The removal efficiency of the primary iron-phases(η)calculated is less as the greatest flow velocity of the melt(uM)and the height of the filter (2h) are larger,while it becomes larger as EMF, operating distance of electromagnetic force (x) and particle size (dp) become larger. lt has been confirmed that the primary iron-phases larger than 20 μm can be removed efficiently by theoretical analysis and experiments. This new technique is high efficient and available for continuously flowing melts as compared with natural settling and filtration methods, which offer a possibility for recycling high quality aluminum alloys.

  2. The design of cobalt-free, nickel-based alloy powder (Ni-3) used for sealing surfaces of nuclear power valves and its structure of laser cladding coating

    Energy Technology Data Exchange (ETDEWEB)

    Fu Geyan, E-mail: fugeyan@suda.edu.c [School of Mechanical and Electric Engineering, Soochow University, Suzhou 215021 (China); Liu Shuang [School of Mechanical and Electric Engineering, Soochow University, Suzhou 215021 (China); Fan Jiwei [School of Materials Science and Chemical Engineering, Zhongyuan University of Technology, Zhengzhou 450007 (China)

    2011-05-15

    Research highlights: The Ni-3 Co-free alloy coating prepared by laser welding. Ni-3 alloy has excellent combination with stainless steel base. Ni-3 alloy containing those strengthening phases could have excellent wear resistance and anti-oxidation ability at high temperature. - Abstract: To meet the demand of cobalt-free for the cladding coating materials used on sealing surface of nuclear power valves, a new Co-free, Ni-Cr based alloy powder (Ni-3) has been developed. It has been successfully coated on the surface of stainless steel as the strengthening layer. The XRD result reveals that the primary phase of cladding coating is Ni-based solid solution, and the carbides M{sub 7}C{sub 3} and M{sub 23}C{sub 6} as well as several A{sub 3}B types of {gamma}' strengthening phases. It indicates that the alloy possesses the high wear resistance, good corrosion resistance and high temperature tolerance. The test results suggest that the micro-hardness of Ni-3 corresponds to that of alloy Stellite 6 which containing cobalt and currently used as material for nuclear power valves. Hence, the developed Ni-3 alloy powder can be the hopeful candidate material for Co-free cladding material used on the surface of nuclear power valves; it can reduce the nuclear pollution and save the expensive metals.

  3. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy

    Science.gov (United States)

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-09-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process.

  4. Replacement of nickel sealing rings by expanded graphite sealing rings -upgrading of SG primary collector flange connection

    Energy Technology Data Exchange (ETDEWEB)

    Cikryt, F.; Bednarek, L.; Kusyn, L. [Vitkovice, Ostrava (Switzerland)

    1997-12-31

    One of the most loaded parts of a steam generator of VVER 440 MW type are the bolts and thread holes of the primary collector cover sealing set. The strength calculations and tensometric measurings performed during operation proved the high degree of a load on the bolts. The conditions of the stress limitation are not met in some cases according to the pertinent standards. The untightnesses at nickel rings occurred during putting the units of Jaslovske Bohunice and Dukovany nuclear power stations into operation. With regard to improve the reliability, the producer has taken measures to improve the quality of the rings and users have introduced more strict regulations for bolts tightening. Due to these measures the high reliability of the set has been obtained from point of view of the tightness, but substantial reduction of bolts and holes threads loading have not been obtained. Several years operation experience proved relatively low service of bolts, damage of thread holes and sealing grooves. As the degree of mechanical load is one of the vital parameters influencing the damage of sealing set, in 1996 we started with the works aimed at a possibility of nickel sealing rings replacement for a more modern type of sealing which assure the higher reliability and service life of the individual part of sealing set under the reduced load.

  5. PWSCC Growth Assessment Model Considering Stress Triaxiality Factor for Primary Alloy 600 Components

    Directory of Open Access Journals (Sweden)

    Jong-Sung Kim

    2016-08-01

    Full Text Available We propose a primary water stress corrosion cracking (PWSCC initiation model of Alloy 600 that considers the stress triaxiality factor to apply to finite element analysis. We investigated the correlation between stress triaxiality effects and PWSCC growth behavior in cold-worked Alloy 600 stream generator tubes, and identified an additional stress triaxiality factor that can be added to Garud's PWSCC initiation model. By applying the proposed PWSCC initiation model considering the stress triaxiality factor, PWSCC growth simulations based on the macroscopic phenomenological damage mechanics approach were carried out on the PWSCC growth tests of various cold-worked Alloy 600 steam generator tubes and compact tension specimens. As a result, PWSCC growth behavior results from the finite element prediction are in good agreement with the experimental results.

  6. PWSCC growth assessment model considering stress triaxiality factor for primary alloy 600 components

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Sung [Dept. of Nuclear Engineering, Sejong University, Seoul (Korea, Republic of); Kim, Ji Soo; Jeon, Jun Young; Kim, Yun Jae [Dept. of of Mechanical Engineering, Korea University, Seoul (Korea, Republic of)

    2016-08-15

    We propose a primary water stress corrosion cracking (PWSCC) initiation model of Alloy 600 that considers the stress triaxiality factor to apply to finite element analysis. We investigated the correlation between stress triaxiality effects and PWSCC growth behavior in cold-worked Alloy 600 stream generator tubes, and identified an additional stress triaxiality factor that can be added to Garud's PWSCC initiation model. By applying the proposed PWSCC initiation model considering the stress triaxiality factor, PWSCC growth simulations based on the macroscopic phenomenological damage mechanics approach were carried out on the PWSCC growth tests of various cold-worked Alloy 600 steam generator tubes and compact tension specimens. As a result, PWSCC growth behavior results from the finite element prediction are in good agreement with the experimental results.

  7. The clinical effects of artificial teeth in nickel-chromium alloy containing titanium, cobalt chromium alloy, high-gold alloy porcelain%含钛镍铬合金、钴铬合金、高金合金烤瓷牙的临床应用比较

    Institute of Scientific and Technical Information of China (English)

    李鸿飞

    2011-01-01

    Objective To compare clinical effects of the artificial teeth in nickel-chromium alloy containing titanium, cobalt chromium alloy, high-gold alloy-porcelain restorations. Methods The patients treated with nickel-chromium alloy containing titanium (n = 189, 233units) , cobalt chromium alloy (n = 206,251 units) and porcelain high-gold alloy (n =97, 118units) were observed in 3 months, 1 year, 3 years, including the color of porcelain crowns, gingival inflammation, gingival margin discoloration, and the crack or fracture or collapse of porcelain situation. Results There was no significant difference( P > 0.05 ) in color, gingival margin inflammation (3 months) , the crack or fracture or collapse of porcelain between artificial teeth in nickel-chromium alloy containing titanium andte cobalt chromium alloy-porcelain crown; the rate of gingival margin color (1 year and 3 years) of nickel-chromium alloy containing titanium group was higher than that of cobalt-chromium alloy group, and it was significantly higher than that of the high-gold alloy porcelain group ( P 0.05) . Conclusions The technic of high-gold alloy porcelain teeth has obvious advantages in chemical stability, biocompatibility and color; the artificial teeth in nickel chrome grill porcelain has been gradually replaced by the teeth made of cobalt-chromium alloy in recent years; the long term effects of Ni-Cr alloy-porcelain crown needs further research.%目的 比较含钛镍铬合金、钴铬合金、高金合金烤瓷修复体的临床应用效果.方法 选择含钛镍铬合金、钴铬合金和高金合金烤瓷修复患者分别为189例(233单位冠)、206例(251单位冠)和97例(118单位冠)修复完成后分别于3个月、1年、3年复查,检查烤瓷冠的色泽、牙龈炎症、龈缘变色以及裂纹或折裂或崩瓷情况.结果 含钛镍铬合金、钴铬合金烤瓷冠在色泽、龈缘炎症(3个月时)、裂纹或折裂或崩瓷方面无显著性差异(P>0.05);龈缘变色(1年及3

  8. The Production of Nickel-Chromium-Molybdenum Alloy with Open Pore Structure as an Implant and the Investigation of Its Biocompatibility In Vivo

    Directory of Open Access Journals (Sweden)

    Yusuf Er

    2013-01-01

    Full Text Available A dental crown material, Nickel-Chrome-Molybdenum alloy, is manufactured using precision casting method from a polyurethane foam model in a regular and open-pore form, as a hard tissue implant for orthopedic applications. The samples produced have 10, 20, and 30 (±3 pores per inch of pore densities and 0.0008, 0.0017, and 0.0027 g/mm3 densities, respectively. Samples were implanted in six dogs and observed for a period of two, four, and six months for the histopathological examinations. The dogs were examined radiologically in 15-day intervals and clinically in certain intervals. The implants were taken out with surrounding tissue at the end of these periods. Implants and surrounding tissues were examined histopathologically in terms of biocompatibility. As a result, it is seen that new bone tissue was formed, in pores of the porous implant at the head of the tibia in dogs implanted. Any pathology, inflammation, and reaction in old and new tissues were not observed. It was concluded that a dental alloy (Ni-Cr-Mo alloy could also be used as a biocompatible hard tissue implant material for orthopedics.

  9. Effect of Stoichiometry on Properties of Rare-Earth-Based Hydrogen Storage Alloy for Nickel-Metal Hydride Secondary Battery

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Effect of stoichiometry on microstructures, electrochemical properties and PCT characteristics of the alloys Ml(Ni0.71Co0.15-Al0.06Mn0.08)x (Ml=Lanthanum-rich Michmetal, x=4.6~5.2) have been investigated. The lattice constants a, c, and cellvolumes of non-stoichiometric alloys are bigger than those of the stoichiometric alloy. With the increasing stoichiometry x,the value of a decreases, and the value of c and cell volume increases except for those of the stoichiometric alloy; the plateaupressure of PCT curve, discharge capacity and cycling stability all increase. The alloy with x=5.2 shows the highest dischargecapacity and the best cycling stability among the studied alloys.

  10. Effect of pouring temperature on fractal dimension of primary phase morphology in semi-solid A356 alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Zheng; MAO Wei-min; LIU Xiao-mei

    2009-01-01

    The fractal dimensions of primary phase morphology in semi-solid A356 alloy prepared by low superheat pouring and slightly electromagnetic stirring were calculated, and the effect of pouring temperature on fractal dimension of primary phase morphology in semi-solid A356 alloy was researched. The results indicate that it is feasible to prepare semisolid A356 alloy slurry by low superheat pouring and slightly electromagnetic stirring, and there is an important effect of pouring temperature on the morphology and the grain size of the primary phase in semi-solid A356 alloy, in which the reduction of pouring temperature can obviously improve grain size and shape factor of primary phase in semi-solid A356 alloy under the condition of a certain stirring power. The primary phase morphology of semi-solid A356 alloy prepared by low superheat pouring and slightly electromagnetic stirring can be characterized by fractal dimension, and the primary phase morphology obtained by the different processing parameters has the different fractal dimensions. Solidification of semi-solid alloy is a course of change in fractal dimension.

  11. Lifetime assessment of thick-walled components made of nickel-base alloys under near-service loading conditions; Lebensdauerbewertung dickwandiger Bauteile aus Nickelbasislegierungen unter betriebsnahen Beanspruchungen

    Energy Technology Data Exchange (ETDEWEB)

    Hueggenberg, Daniel

    2015-11-06

    Until 2050 the renewable energies should provide 80% of the power in Germany according to Renewable Energy law. Due to that reason the conventional power plants are not used for base load, but rather for the supply of average and peak load. The change of the operating mode leads to shorter times at stationary temperatures and the number of faster start-ups/shut-downs of the power plants will increase. As a result of this the components are exposed to an interacting load of creep and fatigue which reduces the lifetimes. The aim of this thesis is the development and verification of a lifetime assessment procedure for components made of the nickel-base alloys Alloy 617 mod. and Alloy 263 under creep fatigue loading conditions based on numerical phenomenological models and on the approaches of different standards/recommendations. The focus lies on two components of the high temperature material test rig II (HWT II), a header made of Alloy 617 mod. and Alloy 263 as well as a formed part made of Alloy 617 mod. For the basis characterization of the HWT II melts, specimens of the Alloy 617 mod. and Alloy 263 are tested in uniaxial tensile tests, (creep-)fatigue tests, creep tests and charpy tests in a temperature range between 20 C and 725 C. From the comparisons of the test results and the material specifications respectively the results of the projects COORETEC DE4, MARCKO DE2 and MARCKO700 no deviations were obvious for both materials with the exception of the creep test results with Alloy 617 mod. material. The creep tests with Alloy 617 mod. material of the HWT II melt show differences regarding the deformation and damage behavior. In addition to the basis characterization tests some complex lab tests for the characterization of the material behavior under creep-fatigue and multiaxial loading conditions were conducted. The developments of the microstructure, the precipitations as well as the structure of dislocations are investigated in the light optical microscope

  12. 主盐对镁合金表面化学镀Ni-B合金性能的影响%Effects of Primary Salt Concentration on Property of Electroless Plating Ni-B Alloy on Mg Alloy Surface

    Institute of Scientific and Technical Information of China (English)

    苌清华; 苌真真; 盛俊豪; 彭叠

    2011-01-01

    The effects of the concentration of primary salt on the property of electroless plating Ni-B alloy on Mg alloy surface were studied. The effects of salt concentration on the plating speed, morphology and corrosion resistance of the coating were emphatically discussed. The results show that, when the concentration of nickel chloride is 30g/L, the plating speed is maximum, the microstructure of the plating is small, uniform and compact, the plating has good corrosion resistance.%主要研究镀液中主盐浓度对镁合金表面化学镀Ni-B合金性能的影响,着重探讨主盐浓度对镀速、镀层形貌及耐腐蚀性的影响.结果表明:当氯化镍浓度为30g/L时,镀速最大且镀层组织均匀、紧凑、细小,耐腐蚀性较好.

  13. Mechanistic Selection and Growth of Twinned Bicrystalline Primary Si in Near Eutectic Al-Si Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Choonho [Iowa State Univ., Ames, IA (United States)

    2006-01-01

    Morphological evolution and selection of angular primary silicon is investigated in near-eutectic Al-Si alloys. Angular silicon arrays are grown directionally in a Bridgman furnace at velocities in the regime of 10-3 m/sec and with a temperature gradient of 7.5 x 103 K/m. Under these conditions, the primary Si phase grows as an array of twinned bicrystalline dendrites, where the twinning gives rise to a characteristic 8-pointed star-shaped primary morphology. While this primary Si remains largely faceted at the growth front, a complex structure of coherent symmetric twin boundaries enables various adjustment mechanisms which operate to optimize the characteristic spacings within the primary array. In the work presented here, this primary silicon growth morphology is examined in detail. In particular, this thesis describes the investigation of: (1) morphological selection of the twinned bicrystalline primary starshape morphology; (2) primary array behavior, including the lateral propagation of the starshape grains and the associated evolution of a strong <100> texture; (3) the detailed structure of the 8-pointed star-shaped primary morphology, including the twin boundary configuration within the central core; (4) the mechanisms of lateral propagation and spacing adjustment during array evolution; and (5) the thermosolutal conditions (i.e. operating state) at the primary growth front, including composition and phase fraction in the vicinity of the primary tip.

  14. Thermodynamic Analysis of Electroless Plating Nickel for 5383 Aluminum Alloy%5383铝合金表面化学镀镍的热力学分析

    Institute of Scientific and Technical Information of China (English)

    韩滔; 罗兵辉; 柏振海; 陈和兴; 张吉阜

    2013-01-01

    Electroless nickel plating was conducted on surface of 5383 cast state aluminum alloy with one time and two times zinc dipping process.Kinds of coatings were investigated with scanning electron microscopy (SEM),energy dispersive spectroscopy (EDS) analysis and X-ray diffraction (XRD) under the conditions of different pH value and temperature.According to the electrochemical corrosion experiment,the corrosion resistance of coating in 3.5wt% NaCl solution has been tested.According to thermodynamic analysis of the chemical plating nickel,the influences of the plating bath temperature and pH value to the coating were analyzed.The experimental results indicate that after two times zinc dipping process,the content of zinc became lower and the coating became well-distributed and denser,compared with 5383 aluminum alloy surface of the one time.The key reaction step of electroless nickel plating is H2→2Had.The pH value is the main factor of the thickness of electroless nickel plating.The content of P element under acidic conditions is higher than that under alkaline conditions,and the Ni-P alloy coating is amorphous phase.The corrosion resistance of nickel plating is optimal as the pH value is 4.5 and temperature is 90 ℃.%分别采用一次、二次浸锌工艺在5383铸态铝合金表面进行化学镀镍,并对不同镀液pH值和温度下形成的各种镀层进行了扫描电镜(SEM)观察、能谱分析(EDS)、X射线衍射(XRD)物相分析.通过电化学腐蚀实验对镀层在3.5%(质量分数)NaCl溶液的耐蚀性进行测试,采用热力学分析化学镀镍反应机理并研究施镀温度和镀液pH值对镀层的影响.结果表明,二次浸锌后5383铝合金表面的锌含量较一次浸锌更低而镀层更加均匀、致密;化学镀镍中的关键反应步骤为H2→ 2Had;其中pH值是影响化学镀镍层厚度的主要因素之一并且酸性条件下P的含量比碱性条件下要高许多,Ni-P镀层为非晶相;在pH=4.5、温度90℃

  15. Synthesis and characterization of binder-free Cr{sub 3}C{sub 2} coatings on nickel-based alloys for molten fluoride salt corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Brupbacher, Michael C.; Zhang, Dajie [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States); Buchta, William M. [The Johns Hopkins University Applied Physics Laboratory, 11100 Johns Hopkins Road, Laurel, MD 20723 (United States); Graybeal, Mark L. [U.S. Army Research Laboratory, Aberdeen Proving Ground, MD 21005 (United States); Rhim, Yo-Rhin [The Johns Hopkins University Applied Physics Laboratory, 11100 Johns Hopkins Road, Laurel, MD 20723 (United States); Nagle, Dennis C. [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States); Spicer, James B., E-mail: spicer@jhu.edu [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States)

    2015-06-15

    Under various conditions, chromium carbides appear to be relatively stable in the presence of molten fluoride salts and this suggests that their use in corrosion resistant coatings for fluoride salt environments could be beneficial. One method for producing these coatings is the carburization of sprayed Cr coatings using methane-containing gaseous precursors. This process has been investigated for the synthesis of binder-free chromium carbide coatings on nickel-based alloy substrates for molten fluoride salt corrosion resistance. The effects of the carburization process on coating microstructure have been characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) in conjunction with energy dispersive spectroscopy (EDS). Both plasma-sprayed and cold-sprayed Cr coatings have been successfully converted to Cr{sub 3}C{sub 2}, with the mechanism of conversion being strongly influenced by the initial porosity in the as-deposited coatings.

  16. Nasomaxillary hypoplasia with a congenitally missing tooth treated with LeFort II osteotomy, autotransplantation, and nickel-titanium alloy wire.

    Science.gov (United States)

    Ishida, Takayoshi; Ikemoto, Shigehiro; Ono, Takashi

    2015-09-01

    In some skeletal Class III adult patients with nasomaxillary hypoplasia, the LeFort I osteotomy provides insufficient correction. This case report describes a 20-year-old woman with a combination of nasomaxillary hypoplasia and a protrusive mandible with a congenitally missing mandibular second premolar. We performed a LeFort II osteotomy for maxillary advancement. Autotransplantation of a tooth was also performed; the donor tooth was used to replace the missing permanent tooth. To increase the chance of success, we applied light continuous force with an improved superelastic nickel-titanium alloy wire technique before extraction and after transplantation. The patient's profile and malocclusion were corrected, and the autotransplanted tooth functioned well. The postero-occlusal relationships were improved, and ideal overbite and overjet relationships were achieved. The methods used in this case represent a remarkable treatment. Copyright © 2015 American Association of Orthodontists. Published by Elsevier Inc. All rights reserved.

  17. Comparison of laboratory and field experience of PWSCC in Alloy 182 weld metal

    Energy Technology Data Exchange (ETDEWEB)

    Scott, P.; Meunier, M.-C.; Steltzlen, F. [AREVA NP, Tour AREVA, Paris La Defense (France); Calonne, O.; Foucault, M. [AREVA NP, Centre Technique, Le Creusot Cedex (France); Combrade, P. [ACXCOR, Saint Etienne (France); Amzallag, C. [EDF, SEPTEN, Villeurbanne (France)

    2007-07-01

    Laboratory studies of stress corrosion cracking of the nickel base weld metal, Alloy 182, in simulated PWR primary water suggest similar resistance to crack initiation and somewhat enhanced propagation rates relative to wrought Alloy 600. By contrast, field experience of cracking in the primary circuits of PWRs shows in general much better performance for Alloy 182 relative to Alloy 600 than would be anticipated from laboratory studies. This paper endeavours to resolve this apparent conundrum. It draws on the conclusions of recent research that has focussed on the role of surface finish, particularly cold work and residual stresses resulting from different fabrication processes, on the risk of initiating IGSCC in nickel base alloys in PWR primary water. It also draws on field experience of stress corrosion cracking that highlights the important role of surface finish for crack initiation. (author)

  18. Effect of alloying elements on branching of primary austenite dendrites in Ni-Mn-Cu cast iron

    National Research Council Canada - National Science Library

    A. Janus

    2011-01-01

    Within the research, determined were direction and intensity of influence of individual alloying elements on branching degree of primary austenite dendrites in austenitic cast iron Ni-Mn-Cu. 30 cast shafts dia...

  19. Effect of nickel content on the electrochemical behavior of Cu-Al-Ni alloys in chloride free neutral solutions

    Energy Technology Data Exchange (ETDEWEB)

    Badawy, W.A., E-mail: wbadawy50@hotmail.co [Chemistry Department, Faculty of Science, Cairo University, 12 613 Giza (Egypt); El-Rabiee, M.M.; Helal, N.H.; Nady, H. [Chemistry Department, Faculty of Science, Fayoum University, Fayoum (Egypt)

    2010-12-30

    The electrochemical behavior of Cu-Al-Ni alloys in chloride free neutral solutions was investigated. The effect of Ni content on the corrosion resistance of the alloys was examined and evaluated. Conventional electrochemical techniques and electrochemical impedance spectroscopy, EIS, have been used. Potentiodynamic measurements revealed that the increase in the Ni content decreases the stability of the Cu-Al-Ni alloys. The polarization measurements were confirmed by EIS experiments. The morphology of the alloy surface was investigated by scanning electron microscopy, SEM, and surface analysis was made by energy dispersive X-ray technique. The experimental impedance data were fitted to theoretical data according to a proposed equivalent circuit model representing the electrode/electrolyte interface. The results of these experiments are discussed in reference to the potential-pH (Pourbaix) diagrams of the alloying elements.

  20. Physics-based simulation modeling and optimization of microstructural changes induced by machining and selective laser melting processes in titanium and nickel based alloys

    Science.gov (United States)

    Arisoy, Yigit Muzaffer

    Manufacturing processes may significantly affect the quality of resultant surfaces and structural integrity of the metal end products. Controlling manufacturing process induced changes to the product's surface integrity may improve the fatigue life and overall reliability of the end product. The goal of this study is to model the phenomena that result in microstructural alterations and improve the surface integrity of the manufactured parts by utilizing physics-based process simulations and other computational methods. Two different (both conventional and advanced) manufacturing processes; i.e. machining of Titanium and Nickel-based alloys and selective laser melting of Nickel-based powder alloys are studied. 3D Finite Element (FE) process simulations are developed and experimental data that validates these process simulation models are generated to compare against predictions. Computational process modeling and optimization have been performed for machining induced microstructure that includes; i) predicting recrystallization and grain size using FE simulations and the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model, ii) predicting microhardness using non-linear regression models and the Random Forests method, and iii) multi-objective machining optimization for minimizing microstructural changes. Experimental analysis and computational process modeling of selective laser melting have been also conducted including; i) microstructural analysis of grain sizes and growth directions using SEM imaging and machine learning algorithms, ii) analysis of thermal imaging for spattering, heating/cooling rates and meltpool size, iii) predicting thermal field, meltpool size, and growth directions via thermal gradients using 3D FE simulations, iv) predicting localized solidification using the Phase Field method. These computational process models and predictive models, once utilized by industry to optimize process parameters, have the ultimate potential to improve performance of

  1. Influence of fused Silica and chills incorporation on Corrosion, Thermal and Chemical composition of ASTM A 494 M Grade Nickel alloy

    Science.gov (United States)

    Purushotham, G.; Hemanth, Joel

    2016-09-01

    A review of a host of relevant literature on the composites leads to some important observations on the gap that prevails for developing the composite with increased strength to weight ratio, improved thermal properties and reduced corrosion rate with the addition of fused SiO2 dispersoid for the nickel based alloy. In the arena of engineering, metallurgists look for techniques to improve the thermal, corrosion and chemical properties of the materials. In this connection an investigation has been carried out to fabricate and evaluate the corrosion, chemical and thermal properties of chilled composites consisting of nickel matrix with fused silica particles (size 40-150 μm) in the matrix. The main objective of the present research is to obtain fine grain Ni/SiO2 chilled sound composite having very good properties. The dispersoid added ranged from 3 to 12 wt. % in steps of 3%. The subsequent composites cast in molds containing metallic and non-metallic chill blocks (MS, SiC & Cu) were tested for their microstructure, chemical, thermal properties and corrosion behavior.

  2. Evaluating Primary Dendrite Trunk Diameters in Directionally Solidified Al-Si Alloys

    Science.gov (United States)

    Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2014-01-01

    The primary dendrite trunk diameters of Al-Si alloys that were directionally solidified over a range of processing conditions have been measured. These data are analyzed with a model based primarily on an assessment of secondary dendrite arm dissolution in the mushy zone. Good fit with the experimental data is seen and it is suggested that the primary dendrite trunk diameter is a useful metric that correlates well with the actual solidification processing parameters. These results are placed in context with the limited results from the aluminium - 7 wt. % silicon samples directionally solidified aboard the International Space Station as part of the MICAST project.

  3. Heterogeneous nucleation of the primary phase in the rapid solidification of Al-4.5wt%Cu alloy droplet

    OpenAIRE

    Maitre, A.; Bogno, A-A; Bedel, M; Reinhart, G; Henein, H

    2015-01-01

    International audience; This paper reports on rapid solidification of Al-Cu alloys. A heterogeneous nucleation/growth model coupled with a thermal model of a falling droplet through a stagnant gas was developed. The primary undercooling as well as the number of nucleation points was compared with Al-Cu alloy droplets produced by Impulse Atomization (IA). Based on experimental results from Neutron Diffraction, secondary (eutectic) phases were obtained. Then, primary and secondary undercoolings...

  4. Modification effect of lanthanum on primary phase Mg2Si in Mg-Si alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Liping; GUO Erjun; MA Baoxia

    2008-01-01

    The modifying effect of La addition on primary phase Mg2Si in Mg-5Si alloys was investigated. The results showed that a proper amount of La could effectively modify the primary phase Mg2Si. Based on the present experiment, the optimal modification effect was obtained with an addition of about 0.5 wt.% La. The size of the primary phase Mg2Si was considerably reduced to 25 μm or less and the morphology was modified from a coarse dendritic shape to a polyhedral shape. However, when the addition of La increased to 0.8 wt.% or higher, the primary Mg2Si grew into a coarse dendritic morphology again. Moreover, it was found that some LaSi2 compounds were formed during solidification and the amount of the compounds appeared to increase gradually with increasing La content.

  5. Fatigue and corrosion fatigue behavior of 13Cr and duplex stainless steel and a welded nickel alloy employed in oil and gas production

    Energy Technology Data Exchange (ETDEWEB)

    Schroeder, R.M. [Department of Metallurgy Engineering, Federal University of Rio Grande do Sul, Porto Alegre (Brazil); Juca Batista, Ipanema, Porto Alegre, Rio Grande do Sul CEP (Brazil); Mueller, I.L. [Department of Metallurgy Engineering, Federal University of Rio Grande do Sul, Porto Alegre (Brazil); Aneron Correia de Oliveira, Porto Alegre, Rio Grande do Sul (Brazil)

    2009-05-15

    The materials used in off-shore oil and gas production, e.g. in risers, are often exposed to cyclic loads from the water movement because of their contact with seawater. These factors acting together can develop a corrosion fatigue (CF) process. A duplex and a 13% chromium (13Cr) wrought stainless steel (SS) and a welded nickel base alloy Inconel 625 were tested at different cyclic load magnitudes in an eccentric fatigue machine type. The specimens were tested in the presence of a corrosive environment at low loading frequencies (0.3 Hz). The medium used was an aqueous solution with 115.000 ppm of chloride, pH adjusted to 4, and CO{sub 2} bubbling inside the solution during the test. The end of the test was determined in maximum 500.000 cycles (23 days for frequency of 0.3 Hz) if no fracture occurred before. In the 13Cr steel the fissure seems to propagate in a uniform unique path, while in the duplex steel the crack changes the direction when passing from the ferritic to austenitic grains. The propagation speed seems to be different in the ferrite and in the austenitic structures. Among the materials tested the Inconel 625 alloy, even being in the welded condition, showed higher CF strength than the SSs; 13Cr shows better results when compared with the duplex steel, even though the last one would be more corrosion resistant. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  6. The Interfacial Microstructure and Mechanical Properties of Diffusion-Bonded Joints of 316L Stainless Steel and the 4J29 Kovar Alloy Using Nickel as an Interlayer

    Directory of Open Access Journals (Sweden)

    Tingfeng Song

    2016-11-01

    Full Text Available 316L stainless steel (Fe–18Cr–11Ni and a Kovar (Fe–29Ni–17Co or 4J29 alloy were diffusion-bonded via vacuum hot-pressing in a temperature range of 850–950 °C with an interval of 50 °C for 120 min and at 900 °C for 180 and 240 min, under a pressure of 34.66 MPa. Interfacial microstructures of diffusion-bonded joints were characterized by optical microscopy (OM, scanning electron microscopy (SEM, X-ray diffraction (XRD, and energy dispersive spectroscopy (EDS. The inter-diffusion of the elements across the diffusion interface was revealed via electron probe microanalysis (EPMA. The mechanical properties of the joints were investigated via micro Vickers hardness and tensile strength. The results show that an Ni interlayer can serve as an effective diffusion barrier for the bonding of 316L stainless steel and the 4J29 Kovar alloy. The composition of the joints was 316L/Ni s.s (Fe–Cr–Ni/remnant Ni/Ni s.s (Fe–Co–Ni/4J29. The highest tensile strength of 504.91 MPa with an elongation of 38.75% was obtained at 900 °C for 240 min. After the width of nickel solid solution (Fe–Co–Ni sufficiently increased, failure located at the 4J29 side and the fracture surface indicated a ductile nature.

  7. Mass transport of carbon in one and two phase iron-nickel alloys in a temperature gradient

    Energy Technology Data Exchange (ETDEWEB)

    Okafor, I.C.I.; Carlson, O.N.; Martin, D.M.

    1983-10-01

    The flux of carbon atoms induced by an applied temperature gradient on a specimen was investigated for an Fe-32.5 wt pct Ni alloy for six carbon concentrations. Carbon was found to migrate to the higher temperature region in the low carbon single phase alloys. However, in the higher carbon alloys an abrupt jump in carbon concentrations results when a portion of the specimen is in a two-phase region while the portion in the one-phase region exhibits the usual solute migration toward the higher temperature. A value of -12.2 + or - 0.4 kJ mol/sup -1/ was obtained for the heat of transport of carbon in the ..gamma..-phase Fe-Ni alloys for a wide range of carbon concentrations. A model for diffusion and thermotransport in multiphase systems is presented to explain the observed results.

  8. Analysis of zirconium and nickel based alloys and zirconium oxides by relative and internal monostandard neutron activation analysis methods

    Energy Technology Data Exchange (ETDEWEB)

    Shinde, Amol D.; Acharya, Raghunath; Reddy, Annareddy V. R. [Bhabha Atomic Research Centre, Mumbai (India)

    2017-04-15

    The chemical characterization of metallic alloys and oxides is conventionally carried out by wet chemical analytical methods and/or instrumental methods. Instrumental neutron activation analysis (INAA) is capable of analyzing samples nondestructively. As a part of a chemical quality control exercise, Zircaloys 2 and 4, nimonic alloy, and zirconium oxide samples were analyzed by two INAA methods. The samples of alloys and oxides were also analyzed by inductively coupled plasma optical emission spectroscopy (ICP-OES) and direct current Arc OES methods, respectively, for quality assurance purposes. The samples are important in various fields including nuclear technology. Samples were neutron irradiated using nuclear reactors, and the radioactive assay was carried out using high-resolution gamma-ray spectrometry. Major to trace mass fractions were determined using both relative and internal monostandard (IM) NAA methods as well as OES methods. In the case of alloys, compositional analyses as well as concentrations of some trace elements were determined, whereas in the case of zirconium oxides, six trace elements were determined. For method validation, British Chemical Standard (BCS)-certified reference material 310/1 (a nimonic alloy) was analyzed using both relative INAA and IM-NAA methods. The results showed that IM-NAA and relative INAA methods can be used for nondestructive chemical quality control of alloys and oxide samples.

  9. Primary and secondary creep in aluminum alloys as a solid state transformation

    Science.gov (United States)

    Fernández, R.; Bruno, G.; González-Doncel, G.

    2016-08-01

    Despite the massive literature and the efforts devoted to understand the creep behavior of aluminum alloys, a full description of this phenomenon on the basis of microstructural parameters and experimental conditions is, at present, still missing. The analysis of creep is typically carried out in terms of the so-called steady or secondary creep regime. The present work offers an alternative view of the creep behavior based on the Orowan dislocation dynamics. Our approach considers primary and secondary creep together as solid state isothermal transformations, similar to recrystallization or precipitation phenomena. In this frame, it is shown that the Johnson-Mehl-Avrami-Kolmogorov equation, typically used to analyze these transformations, can also be employed to explain creep deformation. The description is fully compatible with present (empirical) models of steady state creep. We used creep curves of commercially pure Al and ingot AA6061 alloy at different temperatures and stresses to validate the proposed model.

  10. Stress corrosion crack initiation of alloy 600 in PWR primary water

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Ziqing; Toloczko, Mychailo B.; Olszta, Matthew J.; Bruemmer, Stephen M.

    2017-07-01

    Stress corrosion crack (SCC) initiation of three mill-annealed (MA) alloy 600 heats in simulated pressurized water reactor primary water has been investigated using constant load tests equipped with in-situ direct current potential drop (DCPD) measurement capabilities. SCC initiation times were greatly reduced by a small amount of cold work. Shallow intergranular (IG) attack and/or cracks were found on most high-energy grain boundaries intersecting the surface with only a small fraction evolving into larger cracks and IGSCC growth. Crack depth profiles were measured and related to DCPD-detected initiation response. Processes controlling the SCC initiation in MA alloy 600 are discussed. IN PRESS, CORRECTED PROOF, 05/02/2017 - mfl

  11. The Effect of Artificial Aging on The Bond Strength of Heat-activated Acrylic Resin to Surface-treated Nickel-chromium-beryllium Alloy

    Science.gov (United States)

    Al Jabbari, Youssef S.; Zinelis, Spiros; Al Taweel, Sara M.; Nagy, William W.

    2016-01-01

    Purpose The debonding load of heat-activated polymethylmethacrylate (PMMA) denture base resin material to a nickel-chromium-beryllium (Ni-Cr-Be) alloy conditioned by three different surface treatments and utilizing two different commercial bonding systems was investigated. Materials and Methods Denture resin (Lucitone-199) was bonded to Ni-Cr-Be alloy specimens treated with Metal Primer II, the Rocatec system with opaquer and the Rocatec system without opaquer. Denture base resin specimens bonded to non-treated sandblasted Ni-Cr-Be alloy were used as controls. Twenty samples for each treatment condition (80 specimens) were tested. The 80 specimens were divided into two categories, thermocycled and non-thermocycled, containing four groups of ten specimens each. The non-thermocycled specimens were tested after 48 hours’ storage in room temperature water. The thermocycled specimens were tested after 2,000 cycles in 4°C and 55°C water baths. The debonding load was calculated in Newtons (N), and collected data were subjected by non parametric test Kruskal-Wallis One Way Analysis of Variance on Ranks and Dunn’s post hoc test at the α = 0.05. Results The Metal Primer II and Rocatec system without opaquer groups produced significantly higher bond strengths (119.9 and 67.6 N), respectively, than did the sandblasted and Rocatec system with opaquer groups, where the bond strengths were 2.6 N and 0 N, respectively. The Metal Primer II was significantly different from all other groups (P<0.05). The bond strengths of all groups were significantly decreased (P<0.05) after thermocycling. Conclusions Although thermocycling had a detrimental effect on the debonding load of all surface treatments tested, the Metal Primer II system provided higher values among all bonding systems tested, before and after thermocycling. PMID:27335613

  12. The influence of heat treatment on properties of cold rolled alloyed steel and nickel superalloys sheets used in aircraft industry

    Science.gov (United States)

    Zaba, K.; Dul, I.; Puchlerska, S.

    2017-02-01

    Superalloys based on nickel and selected steels are widely used in the aerospace industry, because of their excellent mechanical properties, heat resistance and creep resistance. Metal sheets of these materials are plastically deformed and applied, inter alia, to critical components of aircraft engines. Due to their chemical composition these materials are hardly deformable. There are various methods to improve the formability of these materials, including plastic deformation at an elevated or high temperature, or a suitable heat treatment before forming process. The paper presents results of the metal sheets testing after heat treatment. For the research, sheets of two types of nickel superalloys type Inconel and of three types of steel were chosen. The materials were subjected to multivariate heat treatment at different temperature range and time. After this step, mechanical properties were examined according to the metal sheet rolling direction. The results were compared and the optimal type of pre-trial softening heat treatment for each of the materials was determined.

  13. Corrosion Resistance of Nickel Electroplating on Aluminum Alloy%铝合金表面电镀镍的耐腐蚀性能

    Institute of Scientific and Technical Information of China (English)

    韩登峰; 鲁道荣; 周洋

    2012-01-01

    Nickel coating was electroplated on the surface of aluminum alloy. The effect of the temperature of solution and current density and solution pH on the corrosion resistance of the coating were studied. The Nickel coating were obtained under the optimum conditions. The corrosive medium was 3.50 % sodium chloride solution. The corrosion resistance of nickel coating was researched by steady-state anodic polarization curves. The morphology of apparent and microstructure change before and after corrosion of the nickel coating were researched by SEM and XRD. The results indicated that the temperature at 50 ℃, the current density 30 mA/cm^2 , the solution pH value 3. 82 is the best process conditions. XRD tests showed that the structure of nickel coating is cubic crystal system, and crystal preferred orientation (111) unchanged before and after corrosion, but texture coefficient of (111) was increased from 35.35% to 61.7aN. and that the orientation (111) had better corrosion resistance was showed. SEM test showed that the semi-bright nickel plating with uniform and compact was prepared under the optimum conditions. It had good corrosion resistance.%在铝合金表面电镀镍,考察镀液温度、电流密度和镀液pH值等因素对镀层耐蚀性能的影响,获得最佳电镀条件下的镍镀层.选择3.50%NaCl溶液作为腐蚀介质,采用稳态阳极极化曲线法研究镀层的耐蚀性能.用SEM和XRD研究镍镀层在腐蚀前后的微观结构和表观形貌的变化.结果表明镀镍的最佳工艺条件为温度50℃、电流密度30mA/cm2、镀液pH值3.82.XRD测试表明镍镀层的结构为立方晶系,晶面择优取向为(111),腐蚀前后晶面择优取向不变,但(111)晶面的织构系数由35.35%增至61.73%,说明低指数晶面(111)具有较好的耐蚀性能.SEM测试表明最佳条件下制备的半光亮镍镀层均匀致密,具有较好的耐腐蚀性能.

  14. Determination of inconsistency of crystal lattice parameters of. gamma. - and. gamma. '-phases of nickel heat resisting alloys by Fourier-analysis of x-ray diffraction reflex profiles

    Energy Technology Data Exchange (ETDEWEB)

    Samojlov, A.I.; Ignatova, I.A.; Krivko, A.I.; Kozlova, V.S.; Dodonova, L.P.

    1983-01-01

    A method is outlined that enables with the use of Fourier-analysis of summary unresolved X-ray diffraction profile of the matrix ..gamma.. and intermetallic ..gamma..' phases of nickel heat resisting alloys of the Ni-Cr-Co-Al-Ti-Nb-W-Mo-V -Hf system, to calculate the location of reflexes of each phase, that is, to determine the periods of their crystal lattices in the alloy (in monolith) directly without electrolytic separation of ..gamma..'-phase. The limits of the method applicability were determined.

  15. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  16. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  17. Surface modification and biocompatibility of medical nickel-titanium shape memory alloys%医用镍钛形状记忆合金的表面改性及生物相容性

    Institute of Scientific and Technical Information of China (English)

    杜建; 丁元法; 苏向东; 何力; 郝维昌; 王天民

    2012-01-01

    BACKGROUND: Near-equiatomic nickel-titanium shape memory alloy can be used as a type of ideal biological implant material based on its deformation rate of 8%, million times in the number of cycles, excellent corrosion resistance and low elastic modulus, low magnetism, and radiopacityOBJECTIVE:To discuss the surface modification and bio compatibility of the medical near-ec|ui atomic nickel-titaniumMETHODS:A computer-based online search was performed in PubMed database and Wanfang database for literatures from January 1990 to December 2008 related to surface chemical treatment and chemical modification of medical nickel-titanium shape memory alloy and dissolvabihty of nickel after implantation of the alloy into biological tissues RESULTS AND CONCLUSION:Near-equiatomic nickel-titanium shape memory alloy has high nickel content However, there has been controversy about the safety after long term implantation of the alloy in vivo Alloy surface modification ismodification of nickel-titanium shape memory alloy, and many related research works have been done by domestic and overseas scholars However, studies about the metabolic process of Ni ion in vivo after implantation of nickel-titanium alloy are not comprehensive and systematic.%背景:近等原子比镍钛形状记忆合金以其8和射线不透性,成为理想的生物植入材料之一.目的:论述医用近等原子比镍钛形状记忆合金的表面改性及其生物相容性.方法:由第一作者检索1990/2008 PubMed数据库及万方数据库有关医用镍钛形状记忆合金的表面化学处理、化学修饰及植入生物组织后镍离子溶出等方面的文献.结果与结论:近等原子比镍钛形状记忆合金中含镍量较高,对其是否能在人体内安全地长期使用一直存有争议,合金表面改性是提高植入物的生物相容性、解决这一问题的有效途径.镍钛记忆合金可通过表面改性降低镍离子释放,提高生物相容性,为

  18. Bright nickel plating on surface of machinable zinc-copper-magnesium-aluminum-rare earth zinc alloy%易切削锌-铜-镁-铝-稀土锌合金表面电镀光亮镍

    Institute of Scientific and Technical Information of China (English)

    周宏明; 肖来荣; 刘芙蓉; 李艳芬

    2012-01-01

    以新型易切削Zn-Cu-Mg-Al-RE锌合金为基体,电镀得到光亮镍镀层.其工艺流程主要包括化学除油、活化、预镀镍、光亮镀镍和干燥.研究了温度、pH、电流密度、电镀时间等工艺条件对在以硫酸镍、氯化镍、硼酸和光亮剂为主要成分的镀液中所得光亮镍镀层外观的影响.电镀光亮镍的最佳工艺为:0.045~0.050A/cm2,40~45℃,pH=3.9~4.1,10min.在最佳工艺下得到的镀层总厚度约为80 μm,镀层光滑、致密、光泽度好,无针孔、麻点、起泡等缺陷,与基体结合紧密,界面存在ZnNi过渡层.%Bright nickel coating was electroplated on Zn-Cu-Mg-Al-RE zinc alloy substrate through the following process flow: chemical degreasing, activating, nickel pre-plating, bright nickel plating, and drying. The effects of temperature, pH, current density and plating time on the appearance of bright nickel coating prepared from a bath mainly composed of nickel sulfate, nickel chloride, boric acid, and brightener were studied. The optimal process parameters for bright nickel plating are as follows: 0.045-0.050 A/cm2, 40-45℃, pH 3.9-4.1, and 10 min. The coating with a thickness of ca.80 um is obtained under the optimal parameters, which is smooth, compact and of good glossiness, without defects such as pinholes, pits, and bubbles. The nickel coating is tightly bonded to zinc alloy substrate, and there is a ZnNi transition layer close to the zinc alloy substrate.

  19. Effect of sample diameter on primary dendrite spacing of directionally solidified Al-4%Cu alloy

    Institute of Scientific and Technical Information of China (English)

    QU Min; LIU Lin; TANG Feng-tao; ZHANG Jun; FU Heng-zhi

    2009-01-01

    The relationship between primary dendrite arm spacing and sample diameter was studied during directional solidification for Al-4%Cu (mass fraction) alloy. It is shown that primary dendrite spacing is decreased with the decrease of the sample diameter at given growth rate. By regressing the relationship between primary dendrite arm spacing and the growth rate, the primary dendrite arm spacing complies with 461.76v-0.53, 417.92v-0.28 and 415.83v-0.25 for the sample diameter of 1.8, 3.5 and 7.2 mm, respectively. The primary dendrite spacing, growth rate and thermal gradient for different sample diameters comply with 28.77v-0.35G-0.70, 23.17v-0.35G-0.70 and 23.84v-0.35G-0.70, respectively. They are all consistent with the theoretical model , and b1/a1=2. By analyzing the experimental results with classical models, it is shown that KURZ-FISHER model fits for the primary dendrite spacing in smaller sample diameters with weaker thermosolute convection. Whereas TRIVEDI model is suitable for describing primary dendrite arm spacing with a larger diameter (d>2 mm) where convection should be considered.

  20. Effect of alloying elements on solidification of primary austenite in Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2011-04-01

    Full Text Available Within the research, determined were direction and intensity of alloying elements influence on solidification way (directional orvolumetric of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu. 50 cast shafts dia. 20 mm were analysed.Chemical composition of the alloy was as follows: 1.7 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.9 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to0.16 % P and 0.03 to 0.04 % S. The discriminant analysis revealed that carbon influences solidification of primary austenite dendrites most intensively. It clearly increases the tendency to volumetric solidification. Influence of the other elements is much weaker. This means that the solidification way of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu does not differ from that in an unalloyed cast iron.

  1. Measurements of Al concentration in the primary Si crystals from the rheocast Al-15.5 wt% Si alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kim, G.H.; Lee, J.C.; Lee, H.I. [Korea Inst. of Science and Technology, Seoul (Korea, Republic of); Lee, J.I. [Chungju National Univ. (Korea, Republic of). Dept. of Materials Science and Engineering

    1997-10-01

    The purpose of the present study is to investigate the distribution of Al in the primary crystal of Si in rheocast hypereutectic Al-Si alloy. Lattice parameters of primary Si crystals were determined using relative positions of the higher order Laue zone (HOLZ) lines recorded from the CBED patterns. The measured lattice parameters were then converted to the Al concentrations to compare with EPMA measurements for the accurate determination of solute concentration profile in the primary Si and to understand the role of solute redistribution on the microstructural change in hypereutectic Al-Si alloy during rheocasting.

  2. Effect of bariun on the refinement of primary aluminum and eutectics in a hypoeutectic Al-Si alloy

    Institute of Scientific and Technical Information of China (English)

    LI Wei; FAN Hongyuan; ZHANG Xianju; SHEN Baoluo

    2003-01-01

    The effect of barium on the refinement of primary aluminum and on the modification of eutectics in a hypoeutectic aluminm-silicon alloy was investigated. The results indicate that barium not only modifies the eutectic silicon but also refines the primary aluminum and there is a relationship between the retained barium and the second spacing of primary aluminum. Experiments of barium-treated commercial Al-Si hypoeutectic alloy show that barium is a better modifier than sodium when there is a longer holding time.

  3. Effect of strontium on primary dendrite and eutectic temperature of A357 aluminum alloy

    Directory of Open Access Journals (Sweden)

    Chen Zhongwei

    2010-05-01

    Full Text Available Solidification process of A357 alloy with Sr addition was investigated in this paper. In particular, the effects of strontium and cooling rate on α-Al dendrite and Al-Si eutectic characteristic temperature were characterized by differential thermal analysis (DTA. Sr addition not only modifies the Al-Si eutectic, but also affects the morphology and structure of primary α-Al dendrite. Sr decreases the growth temperature of α-Al dendrite and Al-Si eutectic, and it also affects the dendrite growth mechanism. It has been found that such effect becomes more significant with higher cooling rate.

  4. The Potential Link Between High Angle Grain Boundary Morphology and Grain Boundary Deformation in a Nickel-Based Superalloy (Postprint)

    Science.gov (United States)

    2015-06-01

    B.V. All rights reserved.1. Introduction The creep deformation in polycrystalline nickel based super alloys is a heterogeneous process, the primary...annealing twins in G1 and G2 (TG1 and TG2 respectively). The d via the offset in hafnium oxide grid lines (white) deposited prior to deformation...titanium alloy , Acta Mater. 58 (16) (2010) 5511–5519 , URL 〈http://journals.ohiolink.edu/ejc/article.cgi? issn 13596454&issue v58i0016&article

  5. Application of powder metallurgy to an advanced-temperature nickel-base alloy, NASA-TRW 6-A

    Science.gov (United States)

    Freche, J. C.; Ashbrook, R. L.; Waters, W. J.

    1971-01-01

    Bar stock of the NASA-TRW 6-A alloy was made by prealloyed powder techniques and its properties evaluated over a range of temperatures. Room temperature ultimate tensile strength was 1894 MN/sq m (274 500 psi). The as-extruded powder product showed substantial improvements in strength over the cast alloy up to 649 C (1200 F) and superplasticity at 1093 C (2000 F). Both conventional and autoclave heat treatments were applied to the extruded powder product. The conventional heat treatment was effective in increasing rupture life at 649 and 704 C (1200 and 1300 F); the autoclave heat treatment, at 760 and 816 C (1400 and 1500 F).

  6. 镍合金对γ射线吸收系数的测量与分析%Gamma Ray Absorption Coefficient of Measurement and Analysis on Nickel Alloy

    Institute of Scientific and Technical Information of China (English)

    郑贤利; 王俊霖; 赵焱; 熊绮丽; 汪资深; 杨君

    2013-01-01

    采用BH1324多道及BH1220智能定标器等设备测量了2种型号的镍合金和铅对不同能量γ射线的吸收系数.实验结果表明,镍合金对γ射线的质量吸收系数随能量的增加减少较缓慢,在能量较高的区域质量吸收系数与铅的相近,因此可用镍合金作为γ射线的屏蔽材料.%The absorption coefficients of different energy gamma - ray on the two types of nickel alloy and lead are measured by BH1324 and BH1220 devices. The experimental results show that the mass - absorption coefficient of nickel alloy decreases slowly with the increase of gamma - ray energy, and the values are close to these of lead in the higher energy region. So nickel alloys are suitable to replace lead as the shielding materials for gamma rays.

  7. COMPARISON OF BOND STRENGTH OF COMMERCIALLY PURE TITANIUM AND NICKEL CHROMIUM ALLOY WITH THREE DIFFERENT LUTING CEMENTS: AN IN-VITRO STUDY

    Directory of Open Access Journals (Sweden)

    Lakshmi

    2016-06-01

    Full Text Available BACKGROUND Metal ceramic fixed dental prosthesis remains widely used for oral rehabilitation. The type of alloy used to fabricate the metal substructure of the crown also affects its retention. The aim of this study is to compare the bond strength of commercially pure titanium and nickel chromium plates cemented with three different cements and to comparatively evaluate the bond strength of each luting cement. METHODS Specimens of each metal were divided into three groups, which received one of the following luting techniques: Group 1 (CPTi and Group 2 (NiCr with resin cement; Group 3 (CPTi and Group 4 (NiCr with Glass Ionomer Cement; Group 5 (CPTi and Group 6 (NiCr with Zinc phosphate cement. The bonded specimens were submitted for the bond strength tests conducted with a Universal Testing Machine with a shear mode under a crosshead speed of 0.5 mm/min. Debonded specimens were examined under electron microscope. RESULT The results indicate that Group 1 and 2 have significantly higher values than Group 3, 4, 5 and 6. Also, Group 3 and 4 have significantly higher values when compared to Group 5 and 6. Whereas, there was no significant difference between Group 1 and 2, Group 3 and 4 as well as Group 5 and 6. The scanning electron microscope illustrated the different modes of fracture that occurred at the metal cement interface. Resin cement showed predominantly cohesive failure. Glass ionomer cement showed a mixed mode of both cohesive and adhesive fracture and Zinc phosphate cement also showed mixed mode of fracture with predominantly adhesive failure. CONCLUSIONS Resin cements showed the most superior bond with both commercially pure titanium and nickel chromium metal. Zinc phosphate cement showed the lowest bond strength with both the metals. There was no significant difference observed between the cement bond with different metals.

  8. Phytic acid activation prior to electroless nickel plating on magnesium alloy%镁合金化学镀镍前植酸活化工艺

    Institute of Scientific and Technical Information of China (English)

    王娟; 丁毅; 尹明勇; 马立群

    2012-01-01

    通过植酸活化可提高AZ31镁合金化学镀层的耐蚀性能.采用正交试验优化植酸活化工艺,利用金相显微镜观察了植酸膜的微观形貌,测定了植酸膜在质量分数为3.5%的NaCl溶液中的极化曲线及在化学镀镍液中的开路电位.结果表明,当植酸质量浓度为20 g/L、温度为50 ℃、pH=8时处理25 min,植酸膜具有良好的耐蚀性能,并且能够作为化学镀的活化层.%The corrosion resistance of AZ31 magnesium alloy can be improved by phytic acid activation. The phytic acid activation process was optimized through orthogonal test. The micro-morphology of phytic acid coating was observed by metallographic microscope, and its polarization curve in 3.5wt% NaCl solution and open circuit potential in electroless nickel plating bath were measured. The results showed that the phytic acid coating obtained with phytic acid 20 g/L at 50 ℃ and pH 8 for 25 min has good corrosion resistance and can be used as an activated layer for electroless nickel plating.

  9. Nickel-Based Superalloy Resists Embrittlement by Hydrogen

    Science.gov (United States)

    Lee, Jonathan; Chen, PoShou

    2008-01-01

    A nickel-based superalloy that resists embrittlement by hydrogen more strongly than does nickel alloy 718 has been developed. Nickel alloy 718 is the most widely used superalloy. It has excellent strength and resistance to corrosion as well as acceptably high ductility, and is recognized as the best alloy for many high-temperature applications. However, nickel alloy 718 is susceptible to embrittlement by hydrogen and to delayed failure and reduced tensile properties in gaseous hydrogen. The greater resistance of the present nickel-based superalloy to adverse effects of hydrogen makes this alloy a superior alternative to nickel alloy 718 for applications that involve production, transfer, and storage of hydrogen, thereby potentially contributing to the commercial viability of hydrogen as a clean-burning fuel. The table shows the composition of the present improved nickel-based superalloy in comparison with that of nickel alloy 718. This composition was chosen to obtain high resistance to embrittlement by hydrogen while maintaining high strength and exceptional resistance to oxidation and corrosion. The most novel property of this alloy is that it resists embrittlement by hydrogen while retaining tensile strength greater than 175 kpsi (greater than 1.2 GPa). This alloy exhibits a tensile elongation of more than 20 percent in hydrogen at a pressure of 5 kpsi (approximately equal to 34 MPa) without loss of ductility. This amount of elongation corresponds to 50 percent more ductility than that exhibited by nickel alloy 718 under the same test conditions.

  10. Composition tunable cobalt–nickel and cobalt–iron alloy nanoparticles below 10 nm synthesized using acetonated cobalt carbonyl

    NARCIS (Netherlands)

    van Schooneveld, Matti M.|info:eu-repo/dai/nl/315032863; Campos-Cuerva, Carlos; Pet, Jeroen; Meeldijk, Johannes D.|info:eu-repo/dai/nl/323921647; van Rijssel, Jos; Meijerink, Andries; Erne, Ben H.|info:eu-repo/dai/nl/141937378; de Groot, Frank M. F.|info:eu-repo/dai/nl/08747610X

    A general organometallic route has been developed to synthesize CoxNi1-x and CoxFe1-x alloy nanoparticles with a fully tunable composition and a size of 4–10 nm with high yield. In contrast to previously reported synthesis methods using dicobalt octacarbonyl (Co2(CO)8), here the cobalt–cobalt bond

  11. Composition tunable cobalt–nickel and cobalt–iron alloy nanoparticles below 10 nm synthesized using acetonated cobalt carbonyl

    NARCIS (Netherlands)

    van Schooneveld, Matti M.; Campos-Cuerva, Carlos; Pet, Jeroen; Meeldijk, Johannes D.; van Rijssel, Jos; Meijerink, Andries; Erne, Ben H.; de Groot, Frank M. F.

    2012-01-01

    A general organometallic route has been developed to synthesize CoxNi1-x and CoxFe1-x alloy nanoparticles with a fully tunable composition and a size of 4–10 nm with high yield. In contrast to previously reported synthesis methods using dicobalt octacarbonyl (Co2(CO)8), here the cobalt–cobalt bond i

  12. Molybdenum carbide supported nickel-molybdenum alloys for synthesis gas production via partial oxidation of surrogate biodiesel

    Science.gov (United States)

    Shah, Shreya; Marin-Flores, Oscar G.; Norton, M. Grant; Ha, Su

    2015-10-01

    In this study, NiMo alloys supported on Mo2C are synthesized by wet impregnation for partial oxidation of methyl oleate, a surrogate biodiesel, to produce syngas. When compared to single phase Mo2C, the H2 yield increases from 70% up to >95% at the carbon conversion of ∼100% for NiMo alloy nanoparticles that are dispersed over the Mo2C surface. Supported NiMo alloy samples are prepared at two different calcination temperatures in order to determine its effect on particle dispersion, crystalline phase and catalytic properties. The reforming test data indicate that catalyst prepared at lower calcination temperature shows better nanoparticle dispersion over the Mo2C surface, which leads to higher initial performance when compared to catalysts synthesized at higher calcination temperature. Activity tests using the supported NiMo alloy on Mo2C that are calcined at the lower temperature of 400 °C shows 100% carbon conversion with 90% H2 yield without deactivation due to coking over 24 h time-on-stream.

  13. The effect of environment on the creep deformation of ultra-high purity nickel-chromium-iron alloys at 360 degrees Celcius

    Science.gov (United States)

    Paraventi, Denise Jean

    2000-10-01

    Steam generators in pressurized water nuclear power plants have experienced significant problems with intergranular stress corrosion cracking (IGSCC) on the inner diameter of steam generator tubing for over 25 years. In the course of research to understand IGSCC, it has been shown that creep deformation may play a significant role in the cracking of commercial Alloy 600 (Ni-16Cr-9Fe-0.03C). The primary water environment can cause decreases in creep resistance (i.e., faster creep rates, shorter time to failure, and higher creep strains). During corrosion under the conditions of interest, both hydrogen reduction and metal dissolution occur. One or both may contribute to the enhancement of creep. The purpose of this work was to isolate the mechanism by which the water environment causes the creep deformation to increase. Activation area and activation enthalpy for glide were measured in argon and primary water on high purity Ni-16Cr-9Fe alloys. The results indicated that the activation area was reduced by primary water, consistent with a hydrogen enhanced plasticity mechanism for enhanced creep. The stress dependence of creep was also examined in argon and primary water. The results indicated that the internal stress of the alloy is reduced by the primary water environment. Lower internal stress is consistent with both a hydrogen model as well as a vacancy-aided climb model for enhanced creep. To isolate the effect of hydrogen on the creep of the alloy, experiments were conducted in a dissociated hydrogen environment. The results indicated that hydrogen would only increase the steady state creep rate if present before loading of the samples. However, if the sample was already in steady state creep and hydrogen introduced, a transient in the creep strain was observed. The creep rate returned to the original steady state rate in a short time. The results indicate that while hydrogen does affect the steady state creep to an extent, hydrogen cannot completely account for

  14. Nickel Electroplating

    Institute of Scientific and Technical Information of China (English)

    Toru Murakami; Yasuo Uchikoshiki; Kazutoshi Komori

    2004-01-01

    Nickel electroplating has been used practically for decades, is easy to plate, but there is an unknown interest in it.Nickel electroplating as a basis of surface treatment is shown practically from basics to the applied electronics use. At first the basics of nickel electroplating, for example, purpose, use, merit & demerit, nickel plating solution, current efficiency,limiting current density, additional agents and their behaviors are surveyed. And the points of nickel deposition already practically used such as decorative nickel plating, satin nickel plating and functional nickel plating, which has very high throwing power and has been used for electronics, are described in detail.

  15. Nickel Electroplating

    Institute of Scientific and Technical Information of China (English)

    ToruMurakami; YasuoUchikoshiki; KazutoshiKomori

    2004-01-01

    Nickel electroplating has been used practically for decades, is easy to plate, but there is an unknown interest in it. Nickel electroplating as a basis of surface treatment is shown practically from basics to the applied electronics use. At first the basics of nickel electroplating, for example, purpose, use, merit & demerit, nickel plating solution, current efficiency, limiting current density, additional agents and their behaviors are surveyed. And the points of nickel deposition already practically used such as decorative nickel plating, satin nickel plating and functional nickel plating, which has very high throwing power and has been used for electronics, are described in detail.

  16. Nickel dermatitis provoked by buttons in blue jeans.

    Science.gov (United States)

    Brandrup, F; Larsen, F S

    1979-05-01

    A total of 79 nickel-sensitive patients (65 women, 14 men) were examined with regard to a present or past eczema corresponding to contact with metallic buttons in blue jeans; 63% of the women and 64% of the men had or had had eczema of this kind. Among 40% of the women below 30 years this was the primary site of manifestation. The seriousness of this sensitivity is illustrated by the fact that two-thirds of the nickel sensitive patients with button dermatitis had or had had eczema of the hands. The conclusion is that blue jean buttons should be made of a material which does not contain nickel, for instance zinc alloys which are presently used for some metallic buttons, or they should be designed in such a way that the button does not directly contact the skin.

  17. 3D study of the structure of primary crystals in a rheocast Al-Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Niroumand, B.; Xia, K. [Melbourne Univ., Parkville, Vic. (Australia). Dept. of Mech. and Manuf. Eng.

    2000-05-15

    An Al-10.25 wt.% Cu alloy was mechanically stirred at 1000 rpm while being cooled to and isothermally held at 619 C for various times before casting. The microstructure of as-cast materials consists of pseudo-particles and pseudo-clusters in two-dimensional (2D) views. Serial sectioning was performed and it was found that pseudo-particles belonging to a pseudo-cluster were connected in three dimensions and a pseudo-cluster was actually a single primary particle. A three dimensional (3-D) model of such a primary particle was constructed from 2D sections which showed the complexity of its structure. It is suggested that the theories based on agglomeration and disagglomeration of particles during rheocasting be re-examined in light of the experimental results. (orig.)

  18. Primary Structure and Mechanical Properties of AlSi2 Alloy Continuous Ingots

    Directory of Open Access Journals (Sweden)

    Wróbel T.

    2017-06-01

    Full Text Available The paper presents the research results of horizontal continuous casting of ingots of aluminium alloy containing 2% wt. silicon (AlSi2. Together with the casting velocity (velocity of ingot movement we considered the influence of electromagnetic stirring in the area of the continuous casting mould on refinement of the ingot’s primary structure and their selected mechanical properties, i.e. tensile strength, yield strength, hardness and elongation. The effect of primary structure refinement and mechanical properties obtained by electromagnetic stirring was compared with refinement obtained by using traditional inoculation, which consists in introducing additives, i.e. Ti, B and Sr, to the metal bath. On the basis of the obtained results we confirmed that inoculation done by electromagnetic stirring in the range of the continuous casting mould guarantees improved mechanical properties and also decreases the negative influence of casting velocity, thus increasing the structure of AlSi2 continuous ingots.

  19. Separation of primary solid phases from Al-Si alloy melts

    Institute of Scientific and Technical Information of China (English)

    Ki Young Kim

    2014-01-01

    The iron-rich solids formed during solidification of Al-Si aloys which are known to be detrimental to the mechanical, physical and chemical properties of the aloys should be removed. On the other hand, Al-Si hypereutectic alloys are used to extract the pure primary silicon which is suitable for photovoltaic cells in the solvent refining process. One of the important issues in iron removal and in solvent reifning is the effective separation of the crystalized solids from the Al-Si aloy melts. This paper describes the separation methods of the primary solids from Al-Si aloy melts such as sedimentation, draining, ifltration, electromagnetic separation and centrifugal separation, focused on the iron removal and on the separation of silicon in the solvent refining process.

  20. History-dependent Selection of Primary Dendritic Spacing in Directionally Solidified Alloy

    Institute of Scientific and Technical Information of China (English)

    Linlin WANG; Xin LIN; Guolu DING; Lilin WANG; Weidong HUANG

    2007-01-01

    Directional solidification experiments were carried out for succinonitrile-1.0 wt pct acetone alloy with the orientation of dendritic arrays being not parallel to the direction of the temperature gradient. Experimental results show that there exists an allowable range of primary dendritic spacing under a given growth condition.The average primary spacing depends not only on the current growth conditions but also on the way by which the conditions were achieved. The upper limit of the allowable range becomes smaller in comparison with that with direction of dendrite arrays parallel to the direction of the temperature gradient, which means that the history-dependence of dendritic growth is weaker under this condition. The lower limit obtained is compared with a self-consistent model, which shows a good agreement with experimental results.

  1. The Effect of Slag on the Effectiveness of Phosphorus Removal from Ferrous Alloys Containing Carbon, Chromium and Nickel

    Directory of Open Access Journals (Sweden)

    Kawecka-Cebula E.

    2016-03-01

    Full Text Available The aim of this study was to determine the impact of slag composition on phosphorus removal from ferrous solutions containing carbon, chromium and nickel. Additions of cryolite, Na3AlF6, were applied for better fluxing and higher phosphate capacity of the slag. An X-ray analysis of final slags formed during dephosphorization of ferrous solutions containing chromium and nickel with CaO-CaF2 or CaO-CaF2-Na3AlF6 mixtures of different chemical compositions was carried out. The equilibrium composition of the liquid and the solid phase while cooling the slags from 1673K to 298K was computed using FactSage 6.2 software. The performed equilibrium computations indicated that the slags were not entirely liquid at those temperatures. The addition of cryolite causes a substantial increase of the liquid phase of the slag. It also has a favourable effect on the dephosphorization grade of hot metal. The obtained results were statistically processed and presented in the form of regression equations.

  2. Ecologically acceptable manufacture of rechargeable nickel-hydride-button-cells and lithium-primary-button-cells as an alternative to nickel-cadmium-button-cells, mercury-button-cells and other mercury based alkaline-primary-button-cells. Final report; Investitionen zur Verminderung von Umweltbelastungen. Umweltschonende Herstellung von wiederaufladbaren Nickel-Metall-Hydrid-Knopfzellen und Lithium-Primaer-Knopfzellen zur Substitution von Nickel-Cadmium-Knopfzellen, Quecksilberoxid-Knopfzellen und anderen quecksilberhaltigen alkalischen Primaer-Knopfzellen. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Fahlbusch, E.

    1999-06-01

    Resulting from the transfer of the button cell production from Singapore to Ellwangen, it has been possible to develop two completely new button cell production technologies for integration in the Ellwangen plant. The first innovation pertains to the production of rechargeable nickel-bydride-button-cells (NiMH) which replaces entirely the former nickel-cadmium-button-cell production, reducing the cadmium requirements by approximately 86 tons per year and avoiding a further 39 tons of cadmium polluted waste. Secondly, an innovative method for the production of lithium-primary-button-cells (LiP) was developed. LiP-button-cells and zinc/air-button-cells replace the former mercury-button-cell production completely and saving a further 10 tons of mercury yearly. (orig.) [German] Im Rahmen der Verlagerung der Knopfzellenproduktion von Singapur nach Ellwangen wurden zwei neue, innovative Fertigungsbereiche zur Herstellung von Knopfzellen am Produktionsstandort Ellwangen realisiert. Zum einen handelt es sich um die Produktion von wiederaufladbaren Nickel-Metallhybrid-Knopfzellen (NiMH-Knopfzellen). Durch diese NiMH-Knopfzellen werden die bisher produzierten Nickel-Cadmium-Knopfzellen vollstaendig substituiert. Hierdurch wird der Cadmiumanteil im Produkt um ca. 86 Tonnen pro Jahr reduziert. In der Produktion werden zusaetzlich 39 Tonnen cadmiumhaltige Abfaelle vermieden. Als zweiter neuer Fertigungsbereich wurde die Herstellung von Lithium-Primaer-Knopfzellen (LiP-Knopfzellen) realisiert. LiP-Knopfzellen und Zink-Luft-Knopfzellen ersetzen zu 100% die bisher produzierten Quecksilberoxid-Knopfzellen. Die pro Jahr verarbeitete Quecksilbermenge von ungefaehr 10 Tonnen kann somit zukuenftig entfallen. (orig.)

  3. Correlation between Ni base alloys surface conditioning and cation release mitigation in primary coolant

    Energy Technology Data Exchange (ETDEWEB)

    Clauzel, M.; Guillodo, M.; Foucault, M. [AREVA NP SAS, Technical Centre, Le Creusot (France); Engler, N.; Chahma, F.; Brun, C. [AREVA NP SAS, Chemistry and Radiochemistry Group, Paris La Defense (France)

    2010-07-01

    The mastering of the reactor coolant system radioactive contamination is a real stake of performance for operating plants and new builds. The reduction of activated corrosion products deposited on RCS surfaces allows minimizing the global dose integrated by workers which supports the ALARA approach. Moreover, the contamination mastering limits the volumic activities in the primary coolant and thus optimizes the reactor shutdown duration and environment releases. The main contamination sources on PWR are due to Co-60 and Co-58 nuclides which come respectively Co-59 and Ni-58, naturally present in alloys used in the RCS. Co is naturally present as an impurity in alloys or as the main component of hardfacing materials (Stellites™). Ni is released mainly by SG tubes which represent the most important surface of the RCS. PWR steam generators (SG), due to the huge wetted surface are the main source of corrosion products release in the primary coolant circuit. As corrosion products may be transported throughout the whole circuit, activated in the core, and redeposited all over circuit surfaces, resulting in an increase of activity buildup, it is of primary importance to gain a better understanding of phenomenon leading to corrosion product release from SG tubes before setting up mitigation measures. Previous studies have shown that SG tubing made of the same material had different release rates. To find the origin of these discrepancies, investigations have been performed on tubes at the as-received state and after exposure to a nominal primary chemistry in titanium recirculating loop. These investigations highlighted the existence of a correlation between the inner surface metallurgical properties and the release of corrosion products in primary coolant. Oxide films formed in nominal primary chemistry are always protective, their morphology and their composition depending strongly on the geometrical, metallurgical and physico-chemical state of the surface on which they

  4. Nickel recovery from electronic waste II electrodeposition of Ni and Ni-Fe alloys from diluted sulfate solutions.

    Science.gov (United States)

    Robotin, B; Ispas, A; Coman, V; Bund, A; Ilea, P

    2013-11-01

    This study focuses on the electrodeposition of Ni and Ni-Fe alloys from synthetic solutions similar to those obtained by the dissolution of electron gun (an electrical component of cathode ray tubes) waste. The influence of various parameters (pH, electrolyte composition, Ni(2+)/Fe(2+) ratio, current density) on the electrodeposition process was investigated. Scanning electron microscopy (SEM) and X-ray fluorescence analysis (XRFA) were used to provide information about the obtained deposits' thickness, morphology, and elemental composition. By controlling the experimental parameters, the composition of the Ni-Fe alloys can be tailored towards specific applications. Complementarily, the differences in the nucleation mechanisms for Ni, Fe and Ni-Fe deposition from sulfate solutions have been evaluated and discussed using cyclic voltammetry and potential step chronoamperometry. The obtained results suggest a progressive nucleation mechanism for Ni, while for Fe and Ni-Fe, the obtained data points are best fitted to an instantaneous nucleation model.

  5. The role of grain boundary chemistry and structure in the environmentally-assisted intergranular cracking of nickel-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Was, G.S.

    1992-07-01

    Stress corrosion cracking tests in constant extension rate tensile (CERT) and constant load tensile (CLT) tests were conducted on Ni-xCr- 9Fe-yC in Ar, water, and a LiOH-boric acid solution. Cr and C improve the resistance of Ni-base alloys to IG cracking in both Ar and water at 360C. Since creep plays a role in IG cracking, one possible explanation for the role of the environment involves its effect on the creep. Experiments were conducted on the role of C in the deformation behavior and failure mode of Ni-16Cr-9Fe. Constant load experiments were conducted on Ni-16Cr-9Fe to determine if the CLT test is more aggressive than CERT. The electron backscattering technique in a SEM is being developed in order to extend the IG cracking studies to grain sizes typical of commercial alloys, 20-30 microns.

  6. Laser Engineered Net Shaping of Nickel-Based Superalloy Inconel 718 Powders onto AISI 4140 Alloy Steel Substrates: Interface Bond and Fracture Failure Mechanism.

    Science.gov (United States)

    Kim, Hoyeol; Cong, Weilong; Zhang, Hong-Chao; Liu, Zhichao

    2017-03-25

    As a prospective candidate material for surface coating and repair applications, nickel-based superalloy Inconel 718 (IN718) was deposited on American Iron and Steel Institute (AISI) 4140 alloy steel substrate by laser engineered net shaping (LENS) to investigate the compatibility between two dissimilar materials with a focus on interface bonding and fracture behavior of the hybrid specimens. The results show that the interface between the two dissimilar materials exhibits good metallurgical bonding. Through the tensile test, all the fractures occurred in the as-deposited IN718 section rather than the interface or the substrate, implying that the as-deposited interlayer bond strength is weaker than the interfacial bond strength. From the fractography using scanning electron microscopy (SEM) and energy disperse X-ray spectrometry (EDS), three major factors affecting the tensile fracture failure of the as-deposited part are (i) metallurgical defects such as incompletely melted powder particles, lack-of-fusion porosity, and micropores; (ii) elemental segregation and Laves phase, and (iii) oxide formation. The fracture failure mechanism is a combination of all these factors which are detrimental to the mechanical properties and structural integrity by causing premature fracture failure of the as-deposited IN718.

  7. Standard practice for determining the susceptibility of stainless steels and related Nickel-Chromium-Iron Alloys to stress-corrosion cracking in polythionic acids

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice covers procedures for preparing and conducting the polythionic acid test at room temperature, 22 to 25°C (72 to 77°F), to determine the relative susceptibility of stainless steels or other related materials (nickel-chromiumiron alloys) to intergranular stress corrosion cracking. 1.2 This practice can be used to evaluate stainless steels or other materials in the “as received” condition or after being subjected to high-temperature service, 482 to 815°C (900 to 1500°F), for prolonged periods of time. 1.3 This practice can be applied to wrought products, castings, and weld metal of stainless steels or other related materials to be used in environments containing sulfur or sulfides. Other materials capable of being sensitized can also be tested in accordance with this test. 1.4 This practice may be used with a variety of stress corrosion test specimens, surface finishes, and methods of applying stress. 1.5 This standard does not purport to address all of the safety concerns, if any, ...

  8. Standard test method for evaluating stress-corrosion cracking of stainless alloys with different nickel content in boiling acidified sodium chloride solution

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2000-01-01

    1.1 This test method describes a procedure for conducting stress-corrosion cracking tests in an acidified boiling sodium chloride solution. This test method is performed in 25% (by mass ) sodium chloride acidified to pH 1.5 with phosphoric acid. This test method is concerned primarily with the test solution and glassware, although a specific style of U-bend test specimen is suggested. 1.2 This test method is designed to provide better correlation with chemical process industry experience for stainless steels than the more severe boiling magnesium chloride test of Practice G36. Some stainless steels which have provided satisfactory service in many environments readily crack in Practice G36, but have not cracked during interlaboratory testing using this sodium chloride test method. 1.3 This boiling sodium chloride test method was used in an interlaboratory test program to evaluate wrought stainless steels, including duplex (ferrite-austenite) stainless and an alloy with up to about 33% nickel. It may also b...

  9. Experimental Identification and Simulation of Time and/or Rate Dependent Reversible and Irreversible Deformation Regions for both a Titanium and Nickel Alloy

    Science.gov (United States)

    Arnold, Steven M.; Lerch, Bradley A.; Sellers, Cory

    2013-01-01

    In this paper time and/or rate dependent deformation regions are experimentally mapped out as a function of temperature. It is clearly demonstrated that the concept of a threshold stress (a stress that delineate reversible and irreversible behavior) is valid and necessary at elevated temperatures and corresponds to the classical yield stress at lower temperatures. Also the infinitely slow modulus, (Es) i.e. the elastic modulus of the material if it was loaded at an infinitely slow strain rate, and the "dynamic modulus", modulus, Ed, which represents the modulus of the material if it is loaded at an infinitely fast rate are used to delineate rate dependent from rate independent regions. As demonstrated at elevated temperatures there is a significant difference between the two modulus values, thus indicating both significant time-dependence and rate dependence. In the case of the nickel-based super alloy, ME3, this behavior is also shown to be grain size specific. Consequently, at higher temperatures viscoelastic behavior exist below k (i.e., the threshold stress) and at stresses above k the behavior is viscoplastic. Finally a multi-mechanism, stress partitioned viscoelastic model, capable of being consistently coupled to a viscoplastic model is characterized over the full temperature range investigated for Ti-6-4 and ME3.

  10. 3D modelling of a multi pass dissimilar tube welding and post weld heat treatment of nickel based alloy and chromium steel

    Energy Technology Data Exchange (ETDEWEB)

    Kumar-Krishnasamy, Ram, E-mail: ram.kumar.krishnasamy@iwm.fraunhofer.d [Fraunhofer Institute for Mechanics of Materials, Woehlerstrasse 11, 79108 Freiburg (Germany); Siegele, Dieter [Fraunhofer Institute for Mechanics of Materials, Woehlerstrasse 11, 79108 Freiburg (Germany)

    2010-11-15

    A dissimilar tube welding is performed between the nickel based Alloy617 and creep resistant steel VM12 using the former as the weld material. SYSWELD welding software is used to model the thermal and mechanical analysis. A readily available thermal history is used to calibrate the heat source input for the thermal analysis to generate the adequate thermal cycle by fitting the welding velocity, heat intensity factor of the GOLDAK heat source and the length of molten zone. The transient temperature field is then incorporated as the input for the mechanical analysis to obtain the residual stresses in which the phase transformation of the materials during welding is taken into account. Subsequently, the weld materials are characterized by using the Norton's creep law to determine the Norton parameters based on relaxation experiments. The residual stresses generated after the multi pass welding by SYSWELD is transferred into ABAQUS as the initial condition for the post weld heat treatment (PWHT) simulation. The simulations show that the residual stresses reduce in magnitude but still present even after PWHT.

  11. 铝及铝合金光亮化学镀镍的研究%Research on Bright Electroless Nickel Plating of Aluminum and Ahnninum Alloy

    Institute of Scientific and Technical Information of China (English)

    赵岚; 杨震

    2012-01-01

    研究了一种新的、简便的、环保的铝及铝合金化学镀镍新工艺,探讨了前处理、光亮剂添加量对镀层质量的影响。结果表明,铝及铝合金经过自制浸锌剂二次浸锌后,每升镀液中添加15mL光亮剂所获得的样品镀层均匀、结合力最佳。%This research studies a new simple environment-friendly aluminum and aluminum alloy eleetroless nickel plating process, analyses the influence ofpretreatment and bright plating additives on deposit quality as well. The experimental results show that an optimal deposit with even coating and strong binding force was achieved after two-time zinc dipping with self-made zinc dipping agent and 15ml brightener in every

  12. 碱性锌镍合金电镀工艺控制要点%Key points for the control of alkaline zinc-nickel alloy electroplating process

    Institute of Scientific and Technical Information of China (English)

    周长虹; 肖洪兵; 王超

    2013-01-01

    简述了碱性Zn-Ni合金电镀的工艺流程及镀液控制的要点.指出其前处理应做到“四无”——无油、无锈、无挂灰、无氧化膜,而镀液中NaOH/ZnO质量比和Zn2+/Ni2+质量比是影响镀层中含镍量的关键因素.介绍了用赫尔槽试验调整镀液的操作步骤及现场维护要点.%The process flow of alkaline Zn-Ni alloy electroplating and the key points for bath control were described. It is pointed out that the pretreatment effectiveness should be "four noes"—no grease, no rust, no dust, and no oxide film. The mass ratios of NaOH to ZnO and Zn2+ to Ni2+ in bath are key factors affecting the nickel content in coating. The operation procedure of Hull cell test for bath adjustment and the key points for on-site maintenance were introduced.

  13. Effects of the zinc and zinc-nickel alloys electroplating on the corrodibility of reinforced concrete rebars

    Directory of Open Access Journals (Sweden)

    F. A. CEDRIM

    Full Text Available Abstract This paper shows the analysis performed on the corrosion parameters of three groups of reinforcing steel bars, two of these coated by electroplating process with Zinc (Zn and Zinc-Nickel (Zn-Ni, and the other without any coating. It was used reinforced concrete specimens, which ones were grouped and then subjected to two different corrosion accelerating methods: aging wetting/drying cycles and salt spray exposure. Corrosion potential was measured to qualitative monitoring of the process and, after the end of the tests, corrosion rate was estimated by measuring the mass loss, to quantitative analyses. As it was expected, coated bars presented a better performance than the average bars regarding the corrosion resistance in chloride ions containing environments. It was also observed that the drying/ NaCl solution wetting cycles seems to be more severe than salt spray fog apparatus with respect to the acceleration of corrosion process.

  14. Formation mechanism of primary phases and eutectic structures within undercooled Pb-Sb-Sn ternary alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The solidification characteristics of three types of Pb-Sb-Sn ternary alloys with different primary phases were studied under substantial undercooling conditions. The experimental results show that primary (Pb) and SbSn phases grow in the dendritic mode, whereas primary (Sb) phase exhibits faceted growth in the form of polygonal blocks and long strips. (Pb) solid solution phase displays strong affinity with SbSn intermetallic compound so that they produce various morphologies of pseudobinary eutectics, but it can only grow in the divorced eutectic mode together with (Sb) phase. Although (Sb) solid solution phase and SbSn intermetallic com- pound may grow cooperatively within ternary eutectic microstructures, they sel- dom form pseudobinary eutectics independently. The (Pb)+(Sb)+SbSn ternary eutectic structure usually shows lamellar morphology, but appears as anomalous eutectic when its volume fraction becomes small. EDS analyses reveal that all of the three primary (Pb), (Sb) and SbSn phases exhibit conspicuous solute trapping effect during rapid solidification, which results in the remarkable extension of sol- ute solubility.

  15. Formation mechanism of primary phases and eutectic structures within undercooled Pb-Sb-Sn ternary alloys

    Institute of Scientific and Technical Information of China (English)

    WANG WeiLi; DAI FuPing; WEI BingBo

    2007-01-01

    The solidification characteristics of three types of Pb-Sb-Sn ternary alloys with different primary phases were studied under substantial undercooling conditions. The experimental results show that primary (Pb) and SbSn phases grow in the dendritic mode, whereas primary (Sb) phase exhibits faceted growth in the form of polygonal blocks and long strips. (Pb) solid solution phase displays strong affinity with SbSn intermetallic compound so that they produce various morphologies of pseudobinary eutectics, but it can only grow in the divorced eutectic mode together with (Sb) phase. Although (Sb) solid solution phase and SbSn intermetallic compound may grow cooperatively within ternary eutectic microstructures, they seldom form pseudobinary eutectics independently. The (Pb)+(Sb)+SbSn ternary eutectic structure usually shows lamellar morphology, but appears as anomalous eutectic when its volume fraction becomes small. EDS analyses reveal that all of the three primary (Pb), (Sb) and SbSn phases exhibit conspicuous solute trapping effect during rapid solidification, which results in the remarkable extension of solute solubility.

  16. Solidification of Liquid Distributed in its Primary Matrix Phase of Al-10Cu-Fe Alloy and Their Tribological Characteristics

    Science.gov (United States)

    Rao, L. Sankara; Jha, A. K.; Ojha, S. N.

    2016-12-01

    Solidification behavior of liquid phase entrained in its primary solid has been investigated. A hypoeutectic alloy based on Al-Cu-Fe system containing Fe and Si was thermal cycled between semisolid regions to low temperatures. The freezing characteristics of the liquid were recorded in inverse rate cooling curves. The continuous network of the liquid phase progressively changed into isolated droplets with their different size and size distribution. Such droplets revealed undercooling of the melt varying from 20 to 35 °C below the eutectic temperature of the alloy. This behavior of melt undercooling is discussed in light of independent nucleation events associated with freezing of droplets. Solidification structure of droplets revealed particulate eutectic phases in contrast to lamellar eutectic microstructure in the interdendritic region of the as-cast alloy. The droplet distribution and their solidification structure resulted in an improvement in tribological characteristics of the alloy. This effect is correlated with features of wear surfaces generated on the matting surfaces.

  17. Galvanic cells including cobalt-chromium alloys.

    Science.gov (United States)

    Gjerdet, N R

    1980-01-01

    Galvanic cells may be created when dentures made of cobalt-chromium alloys are placed on teeth with metallic restorations. The power of such cells was evaluated in an in vitro galvanic using amalgams, gold alloy, and nickel-chromium alloys. The amalgams and one of the nickel-chromium alloys revealed high corrosion currents when placed in contact with cobalt-chromium alloy, the conventional amalgam showing the highest values. The gold alloy and another nickel-chromium alloy exhibited low corrosion currents and they were noble with respect to cobalt-chromium.

  18. Quality Evaluation of Zinc-nickel Alloy Layer on Low Carbon Steel Surface%低碳钢表面锌-镍合金镀层的质量评价

    Institute of Scientific and Technical Information of China (English)

    郑凯; 施凯顺; 李红艺; 韩玉华; 崔俊; 施文静

    2013-01-01

    In alkaline medium, zinc-nickel alloy was electroplated on the low carbon steel surface in a plating bath containing polarized solvent. The qualities of coatings were tested according to national standards. The analyzing results indicate that adhesion and glossiness of the coatings are fine. The surface morphology and composition of coatings were analyzed by SEM. The results show that coating thickness is even and the compactness is good. Meanwhile, the alloy layer is mainly made up of nickel atoms and zinc atoms, the atom ration of nickel is 16 percents and that of zinc is 84 percents. The form of crystalline of alloy was determined by the X-ray diffraction spectrogram. The analyzed results show that crystal of the alloys was y crystal.%在碱性介质中,采用含有极化剂的溶液在低碳钢表面电镀锌-镍合金,按照国家相关标准对镀层进行质量检测,通过电子扫描电镜对镀层表面形貌和成分进行分析.结果表明,电镀层附着力好,粗糙度低,镀层厚度均匀、致密度好,锌-镍合金镀层中w(镍)和w(锌)分别为16%和84%;采用X-射线衍射仪分析锌-镍合金的结构,晶型为γ晶型.

  19. Analysis of Alkaline Pre-nickel Plating and Acidic Nickel Plating on Zinc Alloy%锌合金表面碱性预镀+酸性化学镀镍层分析

    Institute of Scientific and Technical Information of China (English)

    周华; 刘洪军; 王丽波

    2011-01-01

    The alkaline pre-nickel plating, acidic nickel plating, alkaline and acidic nickel layer was prepared. The effects of pre-nickel plating on the property of electroless nickel plating were studied. The results show that the alkaline pre-nickel plating can help the whole alkaline and acidic nickel layer achieve good quality. The surface morphology and interface condition of specimen heat treated at 350℃ for 1 h were observed, pre-nickel plating hasn't bad effects on the heat treatment of nickel plating.%制备碱性镀层、酸性单层、碱酸双层,研究预镀层对锌铝合金镀镍层性能的影响.实验结果表明,碱性镀层能有效保证整个碱酸镀层的质量.试样在350℃下热处理1h,然后观察试样表面形貌和界面状态,预镀层对镀层的热处理没有负面影响.

  20. Thermophysical Properties of Matter - the TPRC Data Series. Volume 12. Thermal Expansion Metallic Elements and Alloys

    Science.gov (United States)

    1975-01-01

    alloys--erawy--Molybdeum--M.1ybdmm alloys--Neodymium-- Nickel--Nickel alloys-Niobum-Niobium alloys--Palladiua--Palladum alloys- Platin-- Platium alloys...98 220 Palladium-Silver Pd-Ag................962 221* Platiu-Rhodium Pt-Rh..................987 222 Platium -Rutbentum Pt-Ru