A Review on Inertia and Linear Friction Welding of Ni-Based Superalloys

Science.gov (United States)

Chamanfar, Ahmad; Jahazi, Mohammad; Cormier, Jonathan

2015-04-01

Inertia and linear friction welding are being increasingly used for near-net-shape manufacturing of high-value materials in aerospace and power generation gas turbines because of providing a better quality joint and offering many advantages over conventional fusion welding and mechanical joining techniques. In this paper, the published works up-to-date on inertia and linear friction welding of Ni-based superalloys are reviewed with the objective to make clarifications on discrepancies and uncertainties reported in literature regarding issues related to these two friction welding processes as well as microstructure, texture, and mechanical properties of the Ni-based superalloy weldments. Initially, the chemical composition and microstructure of Ni-based superalloys that contribute to the quality of the joint are reviewed briefly. Then, problems related to fusion welding of these alloys are addressed with due consideration of inertia and linear friction welding as alternative techniques. The fundamentals of inertia and linear friction welding processes are analyzed next with emphasis on the bonding mechanisms and evolution of temperature and strain rate across the weld interface. Microstructural features, texture development, residual stresses, and mechanical properties of similar and dissimilar polycrystalline and single crystal Ni-based superalloy weldments are discussed next. Then, application of inertia and linear friction welding for joining Ni-based superalloys and related advantages over fusion welding, mechanical joining, and machining are explained briefly. Finally, present scientific and technological challenges facing inertia and linear friction welding of Ni-based superalloys including those related to modeling of these processes are addressed.

Role of tantalum in the hot corrosion of a Ni-base single crystal superalloy

International Nuclear Information System (INIS)

Chang, J.X.; Wang, D.; Liu, T.; Zhang, G.; Lou, L.H.; Zhang, J.

2015-01-01

Highlights: • Ta is beneficial to hot corrosion resistance. • Ta promoted the formation of a new type sulphide TaS 2 . • Thermodynamic factors affect the constituent of sulphide layer. • Ta can substitute Cr for sulphur catcher in hot corrosion. • The result provides new perspective in hot corrosion resistant superalloys design. - Abstract: Hot corrosion behaviour of a Ni-base single crystal superalloy with low Cr, Ti and high Ta contents in molten sodium sulphate (Na 2 SO 4 ) at 900 °C in static air was investigated using the “deposit recoat” method. The corrosion scale was composed of an outer NiO layer, an inner Al 2 O 3 -dominant oxide network layer and a (CrS x(1.0003 and TaS 2 , and therefore inhibiting the formation of liquid phases Na 2 MoO 4 and Ni-sulphides. The formation mechanism and effect of TaS 2 were discussed in detail in the present paper

The Ni3Al and NiAl alloys: a class of intermetallics which can replace the Ni-base superalloys for the aerospace high temperature structural applications

International Nuclear Information System (INIS)

Lucaci, M.; Vidu, C.D.; Vasile, E.

2001-01-01

The paper presents the results obtained in synthesizing Ni-base refractory intermetallics from elemental powder mixes. In view of this, four mixes were made for the Ni 3 Al intermetallics and five mixes for the NiAl ones. The compound synthesis was made at T = 660 o C under vacuum by the SHS method, in the thermo-explosion mode. The variable parameters were the compacting pressure and the aluminum amount in the mixes. The obtained materials were then characterized by the microstructure and by the physical properties. The product synthesis degree was followed as well as their influence on the types of microstructures obtained. The reaction products were evidenced by x-ray diffraction and by quantitative chemical microanalysis. The obtained results revealed the formation of the Ni 3 Al compound having a primitive cubic crystal lattice with a 0 = 3,564 Aa and the formation of the NiAl compound, of a bcc lattice having a 0 = 2,86 Aa. Those obtained prove the ample influences of the powder homogeneity degree and of the powder purity on the possibility to produce an adequate synthesis, as well as the influence of the amount liquid appeared in the system on the synthesis degree, on the reaction rate and on the porosity of materials obtained. (author)

Compositional variations for small-scale gamma prime (γ′) precipitates formed at different cooling rates in an advanced Ni-based superalloy

International Nuclear Information System (INIS)

Chen, Y.Q.; Francis, E.; Robson, J.; Preuss, M.; Haigh, S.J.

2015-01-01

Size-dependent compositional variations under different cooling regimes have been investigated for ordered L1 2 -structured gamma prime (γ′) precipitates in the commercial powder metallurgy Ni-based superalloy RR1000. Using scanning transmission electron microscope imaging combined with absorption-corrected energy-dispersive X-ray spectroscopy, we have discovered large differences in the Al, Ti and Co compositions for γ′ precipitates in the size range 10–300 nm. Our experimental results, coupled with complementary thermodynamic calculations, demonstrate the importance of kinetic factors on precipitate composition in Ni-based superalloys. In particular, these results provide new evidence for the role of elemental diffusion kinetics and aluminium antisite atoms on the low-temperature growth kinetics of fine-scale γ′ precipitates. Our findings have important implications for understanding the microstructure and precipitation behaviour of Ni-based superalloys, suggesting a transition in the mechanism of vacancy-mediated diffusion of Al from intrasublattice exchange at high temperatures to intersublattice antisite-assisted exchange at low temperatures

Molecular dynamics simulation of edge dislocation piled at cuboidal precipitate in Ni-based superalloy

International Nuclear Information System (INIS)

Yashiro, Kisaragi; Naito, Masato; Tomita, Yoshihiro

2003-01-01

In order to clarify the fundamental mechanism of dislocations in the γ/γ' microstructure of Ni-based superalloy, three molecular dynamics simulations are conducted on the behavior of edge dislocations nucleated from a free surface and proceeding in the pure Ni matrix (γ) toward cuboidal Ni 3 Al precipitates (γ') under shear force. One involves dislocations near the apices of two precipitates adjoining each other with the distance of 0.04 μm, as large as the width of the γ channel in real superalloys. Others simulate dislocations piled at the precipitates as well, however, the scale of the microstructure is smaller than that in real superalloys by one order of magnitude, and one of them have precipitates with atomistically sharp edge. Dislocations are pinned at precipitates and bowed-out in the γ channel, then they begin to penetrate into the precipitate at the edge in both the real-scale and smaller microstructures when the precipitates have blunt edges. On the other hand, an edge dislocation splits into a superpartial in the γ' precipitate and a misfit screw dislocation bridging between two adjacent precipitates at the atomistically sharp edge of γ' precipitates. It is also observed that two superpartials glide in the precipitate as a superdislocation with anti-phase boundary (APB), of which the width is evaluated to be about 4 nm. (author)

Effect of cobalt on microstructural parameters and mechanical properties of Ni-base single crystal superalloys

International Nuclear Information System (INIS)

Suzuki, Takanobu; Imai, Hachiro; Yokokawa, Tadaharu; Kobayashi, Toshiharu; Koizumi, Yutaka; Harada, Hiroshi

2007-01-01

The alloying effect of Cobalt (Co) to microstructural parameters and mechanical properties, such as partitioning ratios of alloying elements and creep strength, of Re-bearing Ni-base single crystal superalloys have been investigated. The second generation single crystal superalloys, TMS-82+, Ni-7.8Co-4.9Cr-1.9Mo-8.7W-5.3Al-6.0Ta-2.4Re-0.1Hf, in mass% (8Co) was compared to a Co-free (0Co) and 15 mass% Co (15Co) alloy which had the same chemical composition as TMS-82+ except that Co was changed. It was shown that the partitioning ratios of alloying elements trend to k(=X γ /X' γ )=1, as the content of Co was increased. Furthermore, it was found that there was suitable content of Co for the creep strength under various temperature-stress conditions. (author)

Intermediate Co/Ni-base model superalloys — Thermophysical properties, creep and oxidation

International Nuclear Information System (INIS)

Zenk, Christopher H.; Neumeier, Steffen; Engl, Nicole M.; Fries, Suzana G.; Dolotko, Oleksandr; Weiser, Martin; Virtanen, Sannakaisa; Göken, Mathias

2016-01-01

The mechanical properties of γ′-strengthened Co–Ni–Al–W–Cr model superalloys extending from pure Ni-base to pure Co-base superalloys have been assessed. Differential scanning calorimetry measurements and thermodynamic calculations match well and show that the γ′ solvus temperature decreases with increasing Co-content. The γ/γ′ lattice misfit is negative on the Ni- and positive on the Co-rich side. High Ni-contents decelerate the oxidation kinetics up to a factor of 15. The creep strength of the Ni-base alloy increases by an order of magnitude with additions of Co before it deteriorates strongly upon higher additions despite an increasing γ′ volume fraction.

High Temperature Degradation of Powder-processed Ni-based Superalloy

Czech Academy of Sciences Publication Activity Database

Luptáková, Natália; Pizúrová, Naděžda; Roupcová, Pavla; Dymáček, Petr

2015-01-01

Roč. 22, č. 2 (2015), s. 85-94 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : powder materials * polycrystalline Ni-based superalloy * creep machine grips * oxidation Subject RIV: JG - Metallurgy

The metallurgy of superalloys part 1

International Nuclear Information System (INIS)

Abdelazim, M.E.; Hammad, F.H.

1990-01-01

This is part I of the report titled 'the metallurgy of superalloys'. In this part the structure, phases and systems of superalloys are reviewed. The role of alloying elements in the design of superalloys and the mechanical properties of superalloys are also reviewed. Superalloys are important in high temperature technology, especially above 700 degree c. They are 'super' mainly because their creep and stress rupture resistances are very high. Superalloys are based on an austenitic matrix including secondary phases, mainly gamma precipitates, inter and intragranular carbides mainly M 23 C 6 and M 6 C. They are classified into three systems, Ni-base, Fe-Ni base and Ce-base alloys. Different alloying elements mainly Cr, Mo, Al, Ti are added to increase the strength either by solid solution hardening (Cr, Mo, Al), precipitation hardening (A 1, Ti to produce gamma) or by dispersion hardening (Cr, Mo to form M 23 C 6 and M 6 C carbides) and to increase the oxidation resistance (Cr, Al). 3 tab., 2 fig

MC Carbide Characterization in High Refractory Content Powder-Processed Ni-Based Superalloys

Science.gov (United States)

Antonov, Stoichko; Chen, Wei; Huo, Jiajie; Feng, Qiang; Isheim, Dieter; Seidman, David N.; Sun, Eugene; Tin, Sammy

2018-04-01

Carbide precipitates in Ni-based superalloys are considered to be desirable phases that can contribute to improving high-temperature properties as well as aid in microstructural refinement of the material; however, they can also serve as crack initiation sites during fatigue. To date, most of the knowledge pertaining to carbide formation has originated from assessments of cast and wrought Ni-based superalloys. As powder-processed Ni-based superalloys are becoming increasingly widespread, understanding the different mechanisms by which they form becomes increasingly important. Detailed characterization of MC carbides present in two experimental high Nb-content powder-processed Ni-based superalloys revealed that Hf additions affect the resultant carbide morphologies. This morphology difference was attributed to a higher magnitude of elastic strain energy along the interface associated with Hf being soluble in the MC carbide lattice. The composition of the MC carbides was studied through atom probe tomography and consisted of a complex carbonitride core, which was rich in Nb and with slight Hf segregation, surrounded by an Nb carbide shell. The characterization results of the segregation behavior of Hf in the MC carbides and the subsequent influence on their morphology were compared to density functional theory calculations and found to be in good agreement, suggesting that computational modeling can successfully be used to tailor carbide features.

Microstructural aspects of Ni-based superalloy 693

International Nuclear Information System (INIS)

Dutta, R.S.; Sengupta, P.; Tewari, R.; Kain, V.; Dey, G.K.; Sharma, A.K.; Raj, K.

2009-01-01

Alloy 693 is an austenitic, precipitation-hardenable Ni-based superalloy. It is a promising material for high temperature fuel cell, petrochemical processing industry, high temperature waste and biomass incinerators and as thermal processing equipment, burner nozzles, melter pot material and in other areas. Microstructure plays quite often a major role in regulating the properties of the materials. Keeping this in view, optical microscope, scanning electron microscope (SEM) and transmission electron microscope (TEM) were employed to characterize the microstructure of Alloy 693. Microanalyses of the phases were performed by using electron probe microanalysis (EPMA) and TEM along with energy dispersive spectroscopy (EDS). The alloy in as-received condition under an optic microscope and SEM revealed the presence of predominantly finer intergranular precipitates and randomly distributed coarser precipitates of various morphologies. EPMA of spherical-shaped coarse precipitate indicated that the major constituent of this precipitate has been chromium. Besides this, niobium-rich irregular-shaped coarse precipitate was also detected. The finer grain boundary precipitates in the alloy appeared to be of Cr-carbide. TEM examination on as-received alloy indicated very uniform distribution of a large volume fraction of fine precipitates in the austenite matrix. Selected area diffraction (SAD) pattern, dark-field TEM and detailed analyses confirmed that these fine precipitates have been ordered Ni 3 Al type phase. TEM investigation also revealed the presence of coarse particles of various morphologies. Analyses of such particles indicated this phase as M 6 C type. EDS analyses indicated that the major constituents of these coarse particles have been Cr and Ni. Minor elements like Fe, Al and Nb were also detected in all the particles with some variation of their contents from particle to particle. TEM investigation on annealed (1373 K/30 minutes, WQ) specimen of Alloy 693

Coarsening behaviour and interfacial structure of γ′ precipitates in Co-Al-W based superalloys

International Nuclear Information System (INIS)

Vorontsov, V.A.; Barnard, J.S.; Rahman, K.M.; Yan, H.-Y.; Midgley, P.A.; Dye, D.

2016-01-01

This work discusses the effects of alloying on the coarsening behaviour of the L1 2 ordered γ ′ phase and the structure of the γ/γ ′ interfaces in three Co-Al-W base superalloys aged at ∼90 °C below the respective solvus temperatures: Co-7Al-7W, Co-10Al-5W-2Ta and Co-7Al-7W-20Ni (at.%). The coarsening kinetics are adequately characterised by the classical Lifshitz-Slyozov-Wagner model for Ostwald ripening. Co-7Al-7W exhibited much slower coarsening than its quaternary derivatives. Alloying can be exploited to modify the coarsening kinetics either by increasing the solvus temperature by adding tantalum, or by adding nickel to shift the rate controlling mechanism towards dependence on the diffusion of aluminium rather than tungsten. Lattice resolution STEM imaging was used to measure the widths of the order-disorder (structural) and Z-contrast (compositional) gradients across the γ/γ ′ interfaces. Similarly to nickel base superalloys, the compositional gradient was found to be wider than the structural. Co-7Al-7W-20Ni had much wider interface gradients than Co-7Al-7W and Co-10Al-5W-2Ta, which suggests that its γ ′ phase stoichiometry is less constrained. A possible correlation between temperature and misfit normalised r vs. t 1/3 coarsening rate coefficients and the structural gradient width has also been identified, whereby alloys with wider interfaces exhibit faster coarsening rates.

Alloying effects of refractory elements in the dislocation of Ni-based single crystal superalloys

Directory of Open Access Journals (Sweden)

Shiyu Ma

2016-12-01

Full Text Available The alloying effects of W, Cr and Re in the [100] (010 edge dislocation cores (EDC of Ni-based single crystal superalloys are investigated using first-principles based on the density functional theory (DFT. The binding energy, Mulliken orbital population, density of states, charge density and radial distribution functions are discussed, respectively. It is clearly demonstrated that the addition of refractory elements improves the stability of the EDC systems. In addition, they can form tougher bonds with their nearest neighbour (NN Ni atoms, which enhance the mechanical properties of the Ni-based single crystal superalloys. Through comparative analysis, Cr-doped system has lower binding energy, and Cr atom has evident effect to improve the systemic stability. However, Re atom has the stronger alloying effect in Ni-based single crystal superalloys, much more effectively hindering dislocation motion than W and Cr atoms.

High Temperature Oxidation Behavior of gamma-Ni+gamma'-Ni3Al Alloys and Coatings Modified with Pt and Reactive Elements

Energy Technology Data Exchange (ETDEWEB)

Mu, Nan [Iowa State Univ., Ames, IA (United States)

2007-12-01

Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000 C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455 C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain β-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al₂O₃ scale at elevated temperatures. The drawbacks to the currently-used {beta}-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt + Hf-modified γ-Ni + γ-Ni₃Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase γ-Ni and γ'-Ni₃Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al₂O₃ formation by suppressing the NiO growth on both γ-Ni and γ'Ni₃Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at

Promoting a-Al2O3 layer growth upon high temperature oxidation of NiCoCrAlY alloys

NARCIS (Netherlands)

Nijdam, T.J.

2005-01-01

The turbine blades in gas turbine engines need to be protected against high temperature oxidation and corrosion with a coating system. This coating system comprises of a Ni-based superalloy substrate, a NiCoCrAlY bond coating (BC) and an insulating ceramic thermal barrier coating (TBC). Good

Mechanical Behavior of Three-Dimensional Braided Nickel-Based Superalloys Synthesized via Pack Cementation

Science.gov (United States)

Lippitz, Nicolas; Erdeniz, Dinc; Sharp, Keith W.; Dunand, David C.

2018-03-01

Braided tubes of Ni-based superalloys are fabricated via three-dimensional (3-D) braiding of ductile Ni-20Cr (wt pct) wires followed by post-textile gas-phase alloying with Al and Ti to create, after homogenization and aging, γ/ γ' strengthened lightweight, porous structures. Tensile tests reveal an increase in strength by 100 MPa compared to as-braided Ni-20Cr (wt pct). An interrupted tensile test, combined with X-ray tomographic scans between each step, sheds light on the failure behavior of the braided superalloy tubes.

MeCrAl coatings obtained by arc PVD and pack cementation processes on nickel base superalloys

International Nuclear Information System (INIS)

Swadzba, L.; Maciejny, A.; Formanek, B.; Mendala, B.

1997-01-01

The paper presents the results of researches on obtaining and structure of high temperature resistance coatings on superalloys. The coatings were deposited on nickel and nickel base superalloys in two stages. During the first stage, the NiCr and NiCrHf coatings were obtained by arc-PVD method. Basic technology, bias, arc current, rotation, parameters of deposition of NiCr and MeCrHf coatings were defined. The high efficiency of deposition of both single and two sources was observed. The targets were made by vacuum melting and machining. An influence of targets chemical composition on coating structure and chemical coatings composition was described. The second stage was made by pack cementation HTLA (high temperature low activity) on 1323 K chromoaluminizing process. These arc-PVD and diffusion (pack cementation) connected processes permitted to obtain MeCrAl and MeCrAlHf type of coatings. The morphology, structure and microchemical composition were characterized by scanning electron microscopy, X-ray microanalysis, energy dispersive X-ray spectroscopy and X-ray diffraction methods. (orig.)

The ternary Ni—Al—Co embedded-atom-method potential for γ/γ' Ni-based single-crystal superalloys: Construction and application

International Nuclear Information System (INIS)

Du Jun-Ping; Wang Chong-Yu; Yu Tao

2014-01-01

An Ni—Al—Co system embedded-atom-method potential is constructed for the γ(Ni)/γ'(Ni 3 Al) superalloy based on experiments and first-principles calculations. The stacking fault energies (SFEs) of the Ni(Co, Al) random solid solutions are calculated as a function of the concentrations of Co and Al. The calculated SFEs decrease with increasing concentrations of Co and Al, which is consistent with the experimental results. The embedding energy term in the present potential has an important influence on the SFEs of the random solid solutions. The cross-slip processes of a screw dislocation in homogenous Ni(Co) solid solutions are simulated using the present potential and the nudged elastic band method. The cross-slip activation energies increase with increasing Co concentration, which implies that the creep resistance of γ(Ni) may be improved by the addition of Co

Oxidation behavior of a single-crystal Ni-base superalloy between 900 and 1000 {sup o}C in air

Energy Technology Data Exchange (ETDEWEB)

Liu, C.T., E-mail: liuchunting76@yahoo.com.c [College of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061 (China); Ma, J. [College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao 266061 (China); Sun, X.F. [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)

2010-02-18

The oxidation behavior of a single-crystal Ni-base superalloy DD32 was studied in air at 900 and 1000 {sup o}C and analyzed by X-ray diffraction (XRD), scanning electron microscopy, combined with energy-dispersive X-ray spectroscopy (SEM/EDS). At 900 and 1000 {sup o}C, two oxidation steps appear in the oxidation kinetics. The first one is controlled by NiO growth and the second by Al{sub 2}O{sub 3} growth until a continuous Al{sub 2}O{sub 3} layer formed under the previously grown NiO layer after a critical time. The variations in the chemical composition due to segregations, which resulted from the solidification process, led to the formation of different kinds of oxide scale on the dendritic and interdendritic area during oxidation between 900 and 1000 {sup o}C. The scales formed between 900 and 1000 {sup o}C were complicated, and consisted of three layers: an outer columnar NiO layer with a small amount of CoO, an intermediate layer mainly composed of W{sub 20}O{sub 58}, CrTaO{sub 4}, a small amount of spinels NiCr{sub 2}O{sub 4}, NiAl{sub 2}O{sub 4} and CoAl{sub 2}O{sub 4}, an inner continuous layer of {alpha}-Al{sub 2}O{sub 3}.

High temperature deformation mechanisms of L12-containing Co-based superalloys

Science.gov (United States)

Titus, Michael Shaw

Ni-based superalloys have been used as the structural material of choice for high temperature applications in gas turbine engines since the 1940s, but their operating temperature is becoming limited by their melting temperature (Tm =1300degrees C). Despite decades of research, no viable alternatives to Ni-based superalloys have been discovered and developed. However, in 2006, a ternary gamma' phase was discovered in the Co-Al-W system that enabled a new class of Co-based superalloys to be developed. These new Co-based superalloys possess a gamma-gamma' microstructure that is nearly identical to Ni-based superalloys, which enables these superalloys to achieve extraordinary high temperature mechanical properties. Furthermore, Co-based alloys possess the added benefit of exhibiting a melting temperature of at least 100degrees C higher than commercial Ni-based superalloys. Superalloys used as the structural materials in high pressure turbine blades must withstand large thermomechanical stresses imparted from the rotating disk and hot, corrosive gases present. These stresses induce time-dependent plastic deformation, which is commonly known as creep, and new superalloys must possess adequate creep resistance over a broad range of temperature in order to be used as the structural materials for high pressure turbine blades. For these reasons, this research focuses on quantifying high temperature creep properties of new gamma'-containing Co-based superalloys and identifying the high temperature creep deformation mechanisms. The high temperature creep properties of new Co- and CoNi-based alloys were found to be comparable to Ni-based superalloys with respect to minimum creep rates and creep-rupture lives at 900degrees C up to the solvus temperature of the gamma' phase. Co-based alloys exhibited a propensity for extended superlattice stacking fault formation in the gamma' precipitates resulting from dislocation shearing events. When Ni was added to the Co-based compositions

Atom probe tomography of Ni-base superalloys Allvac 718Plus and Alloy 718

Energy Technology Data Exchange (ETDEWEB)

Viskari, L., E-mail: viskari@chalmers.se [Chalmers University of Technology, Gothenburg (Sweden); Stiller, K. [Chalmers University of Technology, Gothenburg (Sweden)

2011-05-15

Atom probe tomography (APT) allows near atomic scale compositional- and morphological studies of, e.g. matrix, precipitates and interfaces in a wide range of materials. In this work two Ni-base superalloys with similar compositions, Alloy 718 and its derivative Allvac 718Plus, are subject for investigation with special emphasis on the latter alloy. The structural and chemical nuances of these alloys are important for their properties. Of special interest are grain boundaries as their structure and chemistry are important for the materials' ability to resist rapid environmentally induced crack propagation. APT has proved to be suitable for analyses of these types of alloys using voltage pulsed APT. However, for investigations of specimens containing grain boundaries and other interfaces the risk for early specimen fracture is high. Analyses using laser pulsing impose lower electrical field on the specimen thereby significantly increasing the success rate of investigations. Here, the effect of laser pulsing was studied and the derived appropriate acquisition parameters were then applied for microstructural studies, from which initial results are shown. Furthermore, the influence of the higher evaporation field experienced by the hardening {gamma}' Ni{sub 3}(Al,Nb) precipitates on the obtained results is discussed. -- Research highlights: {yields} Laser pulsed APT is shown to be a good method for analysis of Ni-based superalloys. {yields} The evaporation field is shown to be different for different phases which affects reconstructions. {yields} B and P are shown to segregate to grain boundaries. {yields} Initial results of {delta}-phase analysed by APT are shown.

Double minimum creep of single crystal Ni-base superalloys

Czech Academy of Sciences Publication Activity Database

WU, X.; Wollgramm, P.; Somsen, C.; Dlouhý, Antonín; Kostka, A.; Eggeler, G.

2016-01-01

Roč. 112, JUN (2016), s. 242-260 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA14-22834S Institutional support: RVO:68081723 Keywords : Single crystal Ni-base superalloys * Primary creep * Transmission electron microscopy * Dislocations * Stacking faults Subject RIV: JG - Metallurgy Impact factor: 5.301, year: 2016

The nonlinear unloading behavior of a typical Ni-based superalloy during hot deformation. A unified elasto-viscoplastic constitutive model

International Nuclear Information System (INIS)

Chen, Ming-Song; Lin, Y.C.; Li, Kuo-Kuo; Chen, Jian

2016-01-01

In authors' previous work (Chen et al. in Appl Phys A. doi:10.1007/s00339-016-0371-6, 2016), the nonlinear unloading behavior of a typical Ni-based superalloy was investigated by hot compressive experiments with intermediate unloading-reloading cycles. The characters of unloading curves were discussed in detail, and a new elasto-viscoplastic constitutive model was proposed to describe the nonlinear unloading behavior of the studied Ni-based superalloy. Still, the functional relationships between the deformation temperature, strain rate, pre-strain and the parameters of the proposed constitutive model need to be established. In this study, the effects of deformation temperature, strain rate and pre-strain on the parameters of the new constitutive model proposed in authors' previous work (Chen et al. 2016) are analyzed, and a unified elasto-viscoplastic constitutive model is proposed to predict the unloading behavior at arbitrary deformation temperature, strain rate and pre-strain. (orig.)

High-temperature γ (FCC/γ′ (L12 Co-Al-W based superalloys

Directory of Open Access Journals (Sweden)

Knop Matthias

2014-01-01

Full Text Available Interim results from the development of a polycrystalline Co-Al-W based superalloy are presented. Cr has been added to provide oxidation resistance and Ni has then been added to widen and stabilise the γ′ phase field. The alloy presented has a solvus of 1010 °C and a density of 8.7 g cm−3. The room temperature flow stress is over 1000 MPa and this reduces dramatically above 800 °C. The flow stress anomaly is observed. A microstructure with both ∼ 50 nm γ′ produced on cooling and larger 100–200 nm γ′ can be obtained. Isothermal oxidation at 800 °C in air for 200 h gave a mass gain of 0.96 mg cm−2. After hot deformation in the 650–850 °C temperature range, both anti phase boundaries (APBs and stacking faults could be observed. An APB energy of 71 mJ m−2 was measured, which is comparable to that found in commercial nickel superalloys.

Influence of γ' precipitates on Portevin–Le Chatelier effect of Ni-based superalloys

Energy Technology Data Exchange (ETDEWEB)

Cai, Yulong [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); CAS Key Laboratory of Mechanical Behavior and Design of Materials, University of Science and Technology of China, Hefei 230027 (China); Tian, Chenggang [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Fu, Shihua, E-mail: fushihua@ustc.edu.cn [CAS Key Laboratory of Mechanical Behavior and Design of Materials, University of Science and Technology of China, Hefei 230027 (China); Han, Guoming [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Cui, Chuanyong, E-mail: chycui@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Zhang, Qingchuan, E-mail: zhangqc@ustc.edu.cn [CAS Key Laboratory of Mechanical Behavior and Design of Materials, University of Science and Technology of China, Hefei 230027 (China)

2015-06-25

The γ′ precipitate plays a critical role in improving the mechanical properties of Ni-based superalloys. An undesirable phenomenon referred to as the Portevin–Le Chatelier (PLC) effect always appears in Ni-based superalloys deformed within specific ranges of strain rate and temperature. In order to systematically investigate the influence of the γ′ precipitates on the PLC effect, four Ni-based superalloys with various γ′ contents were designed and fabricated. Microscopic observations from transmission electron microscopy (TEM) indicated that the volume fraction of the γ′ phase was consistent with the designed value. Furthermore, analysis of energy dispersive spectroscopy (EDS) results revealed that the γ matrix of all the alloys consisted of the same components. Uniaxial tensile tests were performed at strain rates and temperatures ranging from 1×10{sup −4} to 3×10{sup −3} s{sup −1} and 300–500 °C, respectively. We found that the ultimate strength increased while the elongation decreased with increasing γ′ content. In addition, the serration changed from type A to type B and to type C with increasing temperature, decreasing strain rate or increasing γ′ content; the amplitude of type B serrations was described by unimodal or bimodal distributions. Increasing volume fraction of γ′ precipitates shifted the region in which the PLC effect occurred, to the range of low temperatures and high strain rates. Moreover, the serration amplitude increased with increasing γ′ content at a given temperature, which indicated that the γ′ precipitate increases the dynamic strain ageing (DSA) effect.

Castability of Traditionally Wrought Ni-Based Superalloys for USC Steam Turbines

Energy Technology Data Exchange (ETDEWEB)

Jablonski, P D; Cowen, C J; Hawk, J A; Evens, N; Maziasz, P

2011-02-27

The high temperature components within conventional coal fired power plants are manufactured from ferritic/martensitic steels. In order to reduce greenhouse gas emissions the efficiency of pulverized coal steam power plants must be increased. The proposed steam temperature in the Advanced Ultra Supercritical (A-USC) power plant is high enough (760°C) that ferritic/martensitic steels will not work due to temperature limitations of this class of materials; thus Ni-based superalloys are being considered. The full size castings are quite substantial: ~4in thick, several feet in diameter and weigh 5-10,000lb each half. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled in order to produce relevant microstructures. A multi-step homogenization heat treatment was developed in order to better deploy the alloy constituents. The castability of two traditionally wrought Ni-based superalloys to which minor alloy adjustments have been made in order to improve foundry performance is further explored.

A high-throughput search for new ternary superalloys

Science.gov (United States)

Nyshadham, Chandramouli; Hansen, Jacob; Oses, Corey; Curtarolo, Stefano; Hart, Gus

In 2006 an unexpected new superalloy, Co3[Al,W], was discovered. This new alloy is cobalt-based, in contrast to conventional superalloys, which are nickel-based. Inspired by this new discovery, we performed first-principles calculations, searching through 2224 ternary metallic systems of the form A3[B0.5C0.5], where A = Ni/Co/Fe and [B, C] = all binary combinations of 40 different elements chosen from the periodic table. We found 175 new systems that are better than the Co3[Al, W] superalloy. 75 of these systems are brand new--they have never been reported in experimental literature. These 75 new potential superalloys are good candidates for further experiments. Our calculations are consistent with current experimental literature where data exists. Work supported under: ONR (MURI N00014-13-1-0635).

Development of a Refractory High Entropy Superalloy (Postprint)

Science.gov (United States)

2016-03-17

hardened with HfC precipitates [2], Co-Re- or Co-Al-W-based alloys [3] or two-phase ( FCC + L12) refractory superalloys based on platinum group metals...Ni-based superalloys consisting of cuboids with the ordered L12 structure embedded in an FCC solid-solution matrix. Based on this microstructural...and 5). A comparison of the average atomic radii with the measured lattice parameters allows us to conclude that the disordered BCC phase forming

PRECIPITATION HARDENING IN B2-ORDERED NiAl BY Ni2AlTiCOMPOUND

Institute of Scientific and Technical Information of China (English)

W.H. Tian; K. Ohishi; M. Nemoto

2001-01-01

Microstructural variations and correlated hardness changes in B2-ordered NiAl containing fine precipitation of Ni2AlTi have been investigated by means of transmission electron microscopy (TEM) and hardness tests. The amount of age hardening is not large as compared to the large microstructural variations during aging. TEM observations have revealed that the L21-type Ni2AlTi precipitates keep a lattice coherency with the NiAl matrix at the beginning of aging. By longer periods of aging Ni2AlTi precipitates lose their coherency and change their morphology to the globular ones surrounded by misfit dislocations. The temperature dependence of the yield strength of precipitate-containing B2-ordered NiAl was investigated by compression tests over the temperature range of 873-1273K. The fine precipitation of Ni2AlTi was found to enhance greatly the yield strength and the high-temperature strength is comparison with that of superalloy Mar-M200.``

Comparison of Thermodynamic Predictions and Experimental Observations on B Additions in Powder-Processed Ni-Based Superalloys Containing Elevated Concentrations of Nb

Science.gov (United States)

Antonov, Stoichko; Huo, Jiajie; Feng, Qiang; Isheim, Dieter; Seidman, David N.; Sun, Eugene; Tin, Sammy

2018-03-01

Boron additions to Ni-based superalloys are considered to be beneficial to the creep properties of the alloy, as boron has often been reported to increase grain boundary cohesion, increase ductility, and promote the formation of stable boride phases. Despite the importance, it is not well understood whether these improvements are associated with the presence of elemental boron or stable borides along the grain boundaries. In this investigation, two experimental powder-processed Ni-based superalloys containing elevated levels of Nb were found to exhibit increased solubility for B in the γ matrix when compared to similar commercial Ni-based superalloys. This resulted in an overall lower B concentration at grain boundaries that suppressed boride formation. As the predictive capability of CALPHAD database models for Ni-based superalloys have improved over the years, some discrepancies may still persist around compositionally heterogeneous features such as grain boundaries. Improved quantification of the characteristic partitioning of B as a function of the bulk alloy composition is required for understanding and predicting the stability of borides.

Effect of alloying by lanthanum and high rhenium superalloys on the basis of Ni-Al-Cr on the structure and phase composition

Energy Technology Data Exchange (ETDEWEB)

Kozlov, Eduard, E-mail: kozlov@tsuab.ru; Tsedrik, Elena, E-mail: tsedrik@sibmail.ru; Koneva, Nina, E-mail: koneva@tsuab.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Popova, Natalya, E-mail: natalya-popova-44@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Institute of Strength Physics and Materials Science, SB RAS, 2/4, Academicheskii Av., 634055, Tomsk (Russian Federation); Nikonenko, Elena, E-mail: vilatomsk@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30, Lenin Av., 634050, Tomsk (Russian Federation); Fedoricheva, Marina, E-mail: fed-mv@mail.ru [Institute of Strength Physics and Materials Science, SB RAS, 2/4, Academicheskii Av., 634055, Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30, Lenin Av., 634050, Tomsk (Russian Federation)

2016-01-15

This paper presents transmission and scanning electronic microscope investigations of Ni-Al-Cr superalloy alloyed with additional Re and La elements. This superalloy is obtained by the directional solidification method and subsequently is subjected to two-stage high-temperature annealing: 1) at T = 1150°C, the test time is 1 hour; 2) at T = 1100°C, the testing time is 1430 hours. It was found that the γ- and γ′-phases are the main phases in the two states on the basis of fcc lattice. Where γ is the disordered fcc solid solution and γ′-phase is the main phase with an ordered arrangement of atoms having the L1{sub 2} superstructure. It is shown that such additional elements as Re and La result in the formation of new phases in Ni-Al-Cr accompanied by considerable modifications of quasi-cuboid structure in its γ′-phase. The phase composition and morphology of the phases are studied.

Computational and Experimental Design of Fe-Based Superalloys for Elevated-Temperature Applications

Energy Technology Data Exchange (ETDEWEB)

Liaw, Peter K. [Univ. of Tennessee, Knoxville, TN (United States); Fine, Morris E. [Northwestern Univ., Evanston, IL (United States); Ghosh, Gautam [Northwestern Univ., Evanston, IL (United States); Asta, Mark D. [Univ. of California, Berkeley, CA (United States); Liu, Chain T. [Auburn Univ., AL (United States); Sun, Zhiqian [Univ. of Tennessee, Knoxville, TN (United States); Huang, Shenyan [Univ. of Tennessee, Knoxville, TN (United States); Teng, Zhenke [Univ. of Tennessee, Knoxville, TN (United States); Wang, Gongyao [Univ. of Tennessee, Knoxville, TN (United States)

2012-04-13

Analogous to nickel-based superalloys, Fe-based superalloys, which are strengthened by coherent B2- type precipitates are proposed for elevated-temperature applications. During the period of this project, a series of ferritic superalloys have been designed and fabricated by methods of vacuum-arc melting and vacuum-induction melting. Nano-scale precipitates were characterized by atom-probe tomography, ultrasmall- angle X-ray scattering, and transmission-electron microscopy. A duplex distribution of precipitates was found. It seems that ferritic superalloys are susceptible to brittle fracture. Systematic endeavors have been devoted to understanding and resolving the problem. Factors, such as hot rolling, precipitate volume fractions, alloy compositions, precipitate sizes and inter-particle spacings, and hyperfine cooling precipitates, have been investigated. In order to understand the underlying relationship between the microstructure and creep behavior of ferric alloys at elevated temperatures, in-situ neutron studies have been carried out. Based on the current result, it seems that the major role of β' with a 16%-volume fraction in strengthening ferritic alloys is not load sharing but interactions with dislocations. The oxidation behavior of one ferritic alloy, FBB8 (Fe-6.5Al-10Ni-10Cr-3.4Mo-0.25Zr-0.005B, weight percent), was studied in dry air. It is found that it possesses superior oxidation resistance at 1,023 and 1,123 K, compared with other creep-resistant ferritic steels [T91 (modified 9Cr-1Mo, weight percent) and P92 (9Cr-1.8W-0.5Mo, weight percent)]. At the same time, the calculation of the interfacial energies between the -iron and B2-type intermetallics (CoAl, FeAl, and NiAl) has been conducted.

Structural high-temperature and (βNiAl+γ)-alloys based on Ni-Al-Co-Me systems with an improved low-temperature ductility

International Nuclear Information System (INIS)

Povarova, K.B.; Kazanskaya, N.K.; Drozdov, A.A.; Lomberg, B.S.; Gerasimov, V.V.

2001-01-01

The βNiAl-based alloys (B2) have lower density higher resistance to oxidation, and higher melting temperature relative to those of Ni-superalloys or γ'Ni 3 Al-base alloys. An improved low-temperature ductility of advanced Ni-AI-Co-M β+γ alloys(El=9-16 % at 293-1173 K is achieved due to the formation γ-Ni solid solution intergranular interlayers of eutectic origin. Secondary γ and/or γ' precipitates form in the grains of the supersaturated β-solid solution upon heat treatment at 1473-1573 K and 1073-1173 K. The limiting contents of alloying elements (Ti, Hf, Nb, Ta, Cr, Mo) for the (β+γ) alloys Ni - (19-29) % AI - (22-35) % Co, are determined which allowed to avoid the formation of primary γ'-phase (decrease solidus temperature ≤1643 K) and hard phases of the types σ, η and δ (decrease ductility). Alloying affects the morphology of the secondary γ and γ' precipitates: globular equiaxed precipitates are formed in the alloys containing Cr, Mo, and needle precipitates are formed in alloys alloys containing γ'-forming elements Nb, Ta and, especially, Ti and Hf. After directional solidification, (β+γ')-alloys have directed columnar special structure with a low extension of transverse grain boundaries. This microstructure allows one to increase UTS, by a factor 1,5-2 and long-term strength (time to rupture increase by a factor of 5-10 at 1173 K). (author)

The influence of Ta on the solidification microstructure and segregation behavior of γ(Ni)/γ′(Ni3Al)–δ(Ni3Nb) eutectic Ni-base superalloys

International Nuclear Information System (INIS)

Xie, M.; Helmink, R.; Tin, S.

2013-01-01

Highlights: ► Ta and Nb have a nominally identical influence on equilibrium δ volume fraction. ► Ta and Nb impact the sequence and segregation differently during solidification. ► Microstructure varies with both overall Ta + Nb level and Ta/Nb ratio. ► Pandat (PanNi7) is unable to predict trends quantitatively in this system. -- Abstract: Polycrystalline γ/γ′–δ eutectic Ni-base superalloys based on the Ni–Al–Nb alloy system were recently demonstrated to possess excellent high temperature strength and creep resistance. Investigations aimed to establish the fundamental relationships between alloy chemistry, solidification behavior and cast microstructure in these novel Ni–Al–Nb γ/γ′–δ alloy systems are currently underway. This particular study is focused on understanding the influence of Ta additions on the solidification sequence, phase volume fraction, distribution coefficient and solid state partitioning parameter of this eutectic alloy system by systematically investigating a series of experimental alloys with nominally constant overall levels of Ta + Nb content but varying Ta/Nb ratios. Although many of the tendencies observed in these multi-component γ/γ′–δ eutectic alloys are in agreement with trends observed in lower order model alloy systems, Ta additions were found to significantly modify solidification characteristics of the alloys. The experimental observations were also used to critically assess the predictive capability of thermodynamic database calculations. Despite the qualitative agreement observed between the experimental results and predictions for relatively simple quaternary and quinary model alloys, comparison of the results for higher order, multi-component γ/γ′–δ eutectic alloys reveals notable differences

Research on microstructure properties of the TiC/Ni-Fe-Al coating prepared by laser cladding technology

Science.gov (United States)

Jiao, Junke; Xu, Zifa; Zan, Shaoping; Zhang, Wenwu; Sheng, Liyuan

2017-10-01

In this paper, the laser cladding method was used to preparation the TiC reinforced Ni-Fe-Al coating on the Ni base superalloy. The Ti/Ni-Fe-Al powder was preset on the Ni base superalloy and the powder layer thickness is 0.5mm. A fiber laser was used the melting Ti/Ni-Fe-Al powder in an inert gas environment. The shape of the cladding layer was tested using laser scanning confocal microscope (LSCM) under different cladding parameters such as the laser power, the melting velocity and the defocused amount. The microstructure, the micro-hardness was tested by LSCM, SEM, Vickers hardness tester. The test result showed that the TiC particles was distributed uniformly in the cladding layer and hardness of the cladding layer was improved from 180HV to 320HV compared with the Ni-Fe-Al cladding layer without TiC powder reinforced, and a metallurgical bonding was produced between the cladding layer and the base metal. The TiC powder could make the Ni-Fe-Al cladding layer grain refining, and the more TiC powder added in the Ni-Fe-Al powder, the smaller grain size was in the cladding layer.

Statistical Study of the Effects of the Composition on the Oxidation Resistance of Ni-Based Superalloys

Directory of Open Access Journals (Sweden)

Si-Jun Park

2015-01-01

Full Text Available The effects of alloying elements (Co, Cr, Mo, W, Al, Ti, and Ta on the oxidation resistance of Ni-based superalloys are studied using the Response Surface Methodology (RSM. The statistical analysis showed that Al and Ta generally improve the oxidation resistance of the alloy, whereas Ti and Mo degrade the oxidation resistance. Co, Cr, and W did not alter oxidation rate significantly when examined by the mass gain averaged for all model alloys. However, it is remarkable that the degree of the effects of alloying elements varied with the concentration of other elements. Further, the effect of each element was sometimes found to be reversed for alloy groups specified by the concentration of another element.

Aging of vacuum plasma sprayed MCrAlY protective layers and their interaction with nickel- and cobalt-based γ/γ'-superalloys

International Nuclear Information System (INIS)

Terberger, Philipp J.

2015-01-01

γ/γ' single crystal superalloys with plasma-sprayed thermal barrier coating systems are used as turbine rotor blades in gas turbines if the blades are exposed to high temperatures and high mechanical loads. A bond coat (BC) is part of the thermal barrier coating system. It protects the substrate from oxidation and ensures good bonding of the ceramic coating that serves as a thermal insulator. MCrAlY (M=Ni,Co) alloys are commonly used as BCs. They form a protective Al 2 O 3 layer. This study investigates four different vacuum plasma-sprayed MCrAlY BCs with and without Re after thermal treatment of up to 1000 h at 1044 C in air. The employed substrates are the Ni-based superalloy ERBO1 and the novel Co-based γ/γ' superalloy ERBOCo-1. Additionally, the ternary γ/γ' alloy Co-9Al-9W (in at.%) was aged with a BC for up to 500 h at 900 C. Up to now little is known about the interaction of the Co-based substrates and the BCs. Oxidation and Al depletion of the BC as well as the interdiffusion of BCs and substrates are analysed primarily on the basis of SEM/EDX and XRD. The effect of Y and Hf on the microstructure of the oxide scale is discussed. Rate constants show that Hf results in higher oxidation rates while Re slows down the oxidation. The influence of the alloying elements on the BC microstructure is described. For example, Co prevents the formation of γ' phase, Re slows down diffusion and results in the formation of brittle phases. The choice of substrate material has no measurable influence on the oxidation. Qualitative and quantitative analysis of the interdiffusion zone (IDZ) shows that the choice of substrate surface pre-treatment (grit blasting or grinding) has a major influence on the interdiffusion behaviour with the BC. Grinding results in a thinner IDZ and fewer topologically closed packed (TCP) phases. The reason for this is the recrystallisation of the single crystal substrate. A study of the influence of the substrate crystal

Designing Nanoscale Precipitates in Novel Cobalt-based Superalloys to Improve Creep Resistance and Operating Temperature

Energy Technology Data Exchange (ETDEWEB)

Dunand, David C. [Northwestern Univ., Evanston, IL (United States); Seidman, David N. [Northwestern Univ., Evanston, IL (United States); Wolverton, Christopher [Northwestern Univ., Evanston, IL (United States); Saal, James E. [Northwestern Univ., Evanston, IL (United States); Bocchini, Peter J. [Northwestern Univ., Evanston, IL (United States); Sauza, Daniel J. [Northwestern Univ., Evanston, IL (United States)

2014-10-01

High-temperature structural alloys for aerospace and energy applications have long been dominated by Ni-base superalloys, whose strength and creep resistance can be attributed to microstructures consisting of a large volume fraction of ordered (L1₂) γ'-precipitates embedded in a disordered’(f.c.c.) γ-matrix. These alloys exhibit excellent mechanical behavior and thermal stability, but after decades of incremental improvement are nearing the theoretical limit of their operating temperatures. Conventional Co-base superalloys are solid-solution or carbide strengthened; although they see industrial use, these alloys are restricted to lower-stress applications because the absence of an ordered intermetallic phase places an upper limit on their mechanical performance. In 2006, a γ+γ' microstructure with ordered precipitates analogous to (L1₂) Ni₃Al was first identified in the Co-Al-W ternary system, allowing, for the first time, the development of Co-base alloys with the potential to meet or even exceed the elevated-temperature performance of their Ni-base counterparts. The potential design space for these alloys is complex: the most advanced Ni-base superalloys may contain as many as 8-10 minor alloying additions, each with a specified purpose such as raising the γ' solvus temperature or improving creep strength. Our work has focused on assessing the effects of alloying additions on microstructure and mechanical behavior of γ'-strengthened Co-base alloys in an effort to lay the foundations for understanding this emerging alloy system. Investigation of the size, morphology, and composition of γ' and other relevant phases is investigated utilizing scanning electron microscopy (SEM) and 3-D picosecond ultraviolet local electrode atom probe tomography (APT). Microhardness, compressive yield stress at ambient and elevated temperatures, and compressive high-temperature creep measurements are employed to

High temperature properties of polycrystalline γ"'-strengthened cobalt-base superalloys

International Nuclear Information System (INIS)

Bauer, Alexander

2016-01-01

The recent discovery of a stable γ"'-phase in Co-based superalloys opened up a pathway for the development of a new high temperature material class, which is similar in microstructure and properties to the modern γ"'-hardened Ni-based superalloys. In this work, the first attempt was done to check the influence of several for Ni-based superalloys typical alloying elements on the properties of the new Co-based superalloys. It became clear that the basic characteristics of the first experimental alloys are similar to those of the γ"'-hardened Ni-based alloys. The results of the multinary experimental alloys show that, based on the insight gained so far, targeted alloy development is possible. These materials have the potential to be used as disc materials in turbines.

Creep Crack Initiation and Growth Behavior for Ni-Base Superalloys

Science.gov (United States)

Nagumo, Yoshiko; Yokobori, A. Toshimitsu, Jr.; Sugiura, Ryuji; Ozeki, Go; Matsuzaki, Takashi

The structural components which are used in high temperature gas turbines have various shapes which may cause the notch effect. Moreover, the site of stress concentration might have the heterogeneous microstructural distribution. Therefore, it is necessary to clarify the creep fracture mechanism for these materials in order to predict the life of creep fracture with high degree of accuracy. In this study, the creep crack growth tests were performed using in-situ observational testing machine with microscope to observe the creep damage formation and creep crack growth behavior. The materials used are polycrystalline Ni-base superalloy IN100 and directionally solidified Ni-base superalloy CM247LC which were developed for jet engine turbine blades and gas turbine blades in electric power plants, respectively. The microstructural observation of the test specimens was also conducted using FE-SEM/EBSD. Additionally, the analyses of two-dimensional elastic-plastic creep finite element using designed methods were conducted to understand the effect of microstructural distribution on creep damage formation. The experimental and analytical results showed that it is important to determine the creep crack initiation and early crack growth to predict the life of creep fracture and it is indicated that the highly accurate prediction of creep fracture life could be realized by measuring notch opening displacement proposed as the RNOD characteristic.

High temperature oxidation behavior of aluminide on a Ni-based single crystal superalloy in different surface orientations

Institute of Scientific and Technical Information of China (English)

Fahamsyah H.Latief; Koji Kakehi; El-Sayed M.Sherif

2014-01-01

An investigation on oxidation behavior of coated Ni-based single crystal superalloy in different surface orientations has been carried out at 1100 1C. It has been found that the {100} surface shows a better oxidation resistance than the {110} one, which is attributed that the {110}surface had a slightly higher oxidation rate when compared to the {100} surface. The experimental results also indicated that the anisotropic oxidation behavior took place even with a very small difference in the oxidation rates that was found between the two surfaces. The differences of the topologically close packed phase amount and its penetration depth between the two surfaces, including the ratio of α-Al2O3 after 500 h oxidation, were responsible for the oxidation anisotropy.

Atomistic calculations of hydrogen interactions with Ni3Al grain boundaries and Ni/Ni3Al interfaces

International Nuclear Information System (INIS)

Baskes, M.I.; Angelo, J.E.; Moody, N.R.

1995-01-01

Embedded Atom Method (EAM) potentials have been developed for the Ni/Al/H system. The potentials have been fit to numerous properties of this system. For example, these potentials represent the structural and elastic properties of bulk Ni, Al, Ni 3 Al, and NiAl quite well. In addition the potentials describe the solution and migration behavior of hydrogen in both nickel and aluminum. A number of calculations using these potentials have been performed. It is found that hydrogen strongly prefers sites in Ni 3 Al that are surrounded by 6 Ni atoms. Calculations of the trapping of hydrogen to a number of grain boundaries in Ni 3 Al have been performed as a function of hydrogen chemical potential at room temperature. The failure of these bicrystals under tensile stress has been examined and will be compared to the failure of pure Ni 3 Al boundaries. Boundaries containing a preponderance of nickel are severely weakened by hydrogen. In order to investigate the potential embrittlement of γ/γ' alloys, trapping of hydrogen to a spherical Ni 3 Al precipate in nickel as a function of chemical potential at room temperature has been calculated. It appears that the boundary is not a strong trap for hydrogen, hence embrittlement in these alloys is not primarily due to interactions of hydrogen with the γ/γ interface

Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

Science.gov (United States)

Whittenberger, J. D.

1981-01-01

Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

High-Temperature Oxidation-Resistant and Low Coefficient of Thermal Expansion NiAl-Base Bond Coat Developed for a Turbine Blade Application

Science.gov (United States)

2003-01-01

Many critical gas turbine engine components are currently made from Ni-base superalloys that are coated with a thermal barrier coating (TBC). The TBC consists of a ZrO2-based top coat and a bond coat that is used to enhance the bonding between the superalloy substrate and the top coat. MCrAlY alloys (CoCrAlY and NiCrAlY) are currently used as bond coats and are chosen for their very good oxidation resistance. TBC life is frequently limited by the oxidation resistance of the bond coat, along with a thermal expansion mismatch between the metallic bond coat and the ceramic top coat. The aim of this investigation at the NASA Glenn Research Center was to develop a new longer life, higher temperature bond coat by improving both the oxidation resistance and the thermal expansion characteristics of the bond coat. Nickel aluminide (NiAl) has excellent high-temperature oxidation resistance and can sustain a protective Al2O3 scale to longer times and higher temperatures in comparison to MCrAlY alloys. Cryomilling of NiAl results in aluminum nitride (AlN) formation that reduces the coefficient of thermal expansion (CTE) of the alloy and enhances creep strength. Thus, additions of cryomilled NiAl-AlN to CoCrAlY were examined as a potential bond coat. In this work, the composite alloy was investigated as a stand-alone substrate to demonstrate its feasibility prior to actual use as a coating. About 85 percent of prealloyed NiAl and 15 percent of standard commercial CoCrAlY alloys were mixed and cryomilled in an attritor with stainless steel balls used as grinding media. The milling was carried out in the presence of liquid nitrogen. The milled powder was consolidated by hot extrusion or by hot isostatic pressing. From the consolidated material, oxidation coupons, four-point bend, CTE, and tensile specimens were machined. The CTE measurements were made between room temperature and 1000 C in an argon atmosphere. It is shown that the CTE of the NiAl-AlN-CoCrAlY composite bond coat

Electronic structure of Ni/sub 3/Al and Ni/sub 3/Ga alloys

CERN Document Server

Pong, W F; Chang, Y K; Tsai, M H; Hsieh, H H; Pieh, J Y; Tseng, P K; Lee, J F; Hsu, L S

1999-01-01

This work investigates the charge transfer and Al(Ga) p-Ni d hybridization effects in the intermetallic Ni/sub 3/Al(Ni/sub 3/Ga) alloy using the NiL/sub 3.2/- and K-edge and Al(Ga)K X-ray absorption near edge structure (XANES) measurements. We find that the intensity of white-line features at the NiL/sub 3.2/-edge in the Ni/sub 3/Al(Ni /sub 3/Ga) alloy decreased in comparison with that of pure Ni, which can be attributed to the enhancement of Ni3d states filling and the depletion of the density of Ni 3d unoccupied states in the Ni/sub 3 /Al(Ni/sub 3/Ga) alloy. Two clear features are also observed in the Ni/sub 3/Al(Ni/sub 3/Ga) XANES spectrum at the Al(Ga) K-edge, which can be assigned to the Al(Ga) unoccupied 3p (4p) states and their hybridized states with the Ni 3d/4sp states above the Fermi level in Ni/sub 3/Al(Ni/sub 3/Ga). The threshold at Al K-edge XANES for Ni/sub 3/Al clearly shifts towards higher photon energies relative to that of pure Al, indicating that Al loses charges upon forming Ni/sub 3 /Al. ...

Microstructure and Mechanical Properties in Gamma(face-centered cubic) + Gamma Prime(L12) Precipitation-Strengthened Cobalt-based Superalloys

Science.gov (United States)

Bocchini, Peter J.

High-temperature structural alloys for aerospace and energy applications have long been dominated by Ni-based superalloys, whose high-temperature strength and creep resistance can be attributed to a two-phase microstructure consisting of a large volume fraction of ordered gamma'(L12)-precipitates embedded in a disordered gamma(f.c.c.)-matrix. These alloys exhibit excellent mechanical behavior and thermal stability, but after decades of incremental improvement, are nearing the theoretical limit of their operating temperatures. In 2006, an analogous gamma(f.c.c.) + gamma'(L12) microstructure was identified in the Co-Al-W ternary system with liquidus and solidus temperatures 50-150 °C higher than conventional Ni-based superalloys. The work herein focuses on assessing the effects of alloying additions on microstructure and mechanical behavior in an effort to lay the foundations for understanding this emerging alloy system. A variety of Co-based superalloys are investigated in order to study fundamental materials properties and to address key engineering challenges. Coarsening rate constants and temporal exponents are measured for gamma'(L1 2)-precipitates in a ternary Co-Al-W alloy aged at 650 °C and 750 °C. A series of Co-Al-W-B-Zr alloys are cast to study the influence of segregation of B and Zr to grain boundaries (GBs) on mechanical properties. Co-Ni-Al-W-Ti alloys with various amounts of Al, W, and Ti are cast in order to fabricate Co-based superalloys with decreased density and increased gamma'(L1 2)-solvus temperature. 2-D dislocation dynamics modeling is employed to predict how gamma'(L12)-precipitate size and volume fraction affect the mechanical properties of Ni- and Co-based superalloys. Compositional information such as phase concentrations, partitioning behavior, and GB segregation are measured with local electrode atom probe (LEAP) tomography in alloys with fine microstructures and with scanning electron microscope (SEM) electron dispersive x

Strain-induced γ{sup '}-coarsening during aging of Ni-based superalloys under uniaxial load. Modeling and analysis

Energy Technology Data Exchange (ETDEWEB)

Mushongera, Leslie T.

2016-07-28

called for a regularization that enforces local equilibrium at the corners, and the method of Eggelston et al. [Physica D 150, 91 (2001)], generalized to arbitrary crystal symmetries and rotations of the crystalline axes was adapted for that context. Mechanical effects accounting for the contributions from the misfit, anisotropic and inhomogeneous elasticity and creep loading were integrated physically consistent. The mechanical effects are incorporated into the phase field model via the Allen-Cahn equation based on Steinbach [Physica D, 217, 153 (2006)] and Fleck et. al [Philos. Mag., 90, 265 (2010)]. The relaxed displacement fields required to calculate the elastic driving force was obtained by solving the mechanical equilibrium using an iterative Jacobi relaxation scheme using a staggered grid based on the finite difference method. Morphological evolution and kinetics in single crystal Ni-base superalloys was studied. To gain insight in optimized alloying, a systematic computational measure to assess and track the evolution anisotropic microstructures was integrated in the model. Previously, focusing on the solidification behavior, Heckl et al. [Metal. and Mater. Trans. A, 41, 202 (2010)] discussed Ruthenium (Ru) as a possible Rhenium (Re) replacement-candidate for next generation Ni-based superalloys. Employing phase field simulation studies, we performed virtual experiments of the coarsening behavior in Re and Ru containing alloys. The simulations revealed that the degradation of the γ-γ{sup '} microstructure via coarsening is considerably slower in Re-containing superalloys. We observed that an increase in the Re content strongly reduces the γ{sup '}-coarsening kinetics and the simulations explicitly resolved the time dependence of that slow down beyond experiment. Likewise, it was found that Ru variations have no significant effect on the coarsening kinetics. The simulations revealed the mechanism by which Re reduces coarsening kinetics. The

Enhancing the Oxidation Performance of Wrought Ni-Base Superalloy by Minor Additions of Active Elements

Science.gov (United States)

Tawancy, H. M.

2016-12-01

We show that the oxidation performance of Cr2O3-forming superalloy based upon the Ni-Cr-W system is significantly improved by the presence of minor concentrations of La, Si and Mn, which outweigh the detrimental effect of high W concentration in the alloy. Although Cr2O3 is known to transform into volatile CrO3 at temperatures ≥950 °C, the respective protection is extended to temperatures reaching 1150 °C, which has also been correlated with the beneficial effects of La, Si and Mn. During high-temperature oxidation, an inner protective La- and Si-modified layer of α-Cr2O3 in contact with the superalloy substrate is developed and shielded by an outermost layer of MnCr2O4. The distribution of La and Si in the inner oxide layer has been characterized down to the scale of transmission electron microscopy, and the possible mechanisms underlying their beneficial effects are elucidated.

Bulk-compositional changes of Ni2Al3 and NiAl3 during ion etching

International Nuclear Information System (INIS)

Chen Houwen; Wang Rong

2008-01-01

Bulk-compositional changes of Ni 2 Al 3 and NiAl 3 in a Ni-50 wt% Al alloy during ion etching have been investigated by transmission electron microscopy and energy dispersive X-ray spectroscopic analyses. After etching with 7, 5 and 3 keV Ar + ions for 15, 24 and 100 h nickel contents in both Ni 2 Al 3 and NiAl 3 exceeded greatly those in the initial compounds and increased with the decrement of the sputtering energy. After 100 h etching with 3 keV Ar + ions the compositions of these two compounds reached a similar value, about Ni 80-83 Al 12-15 Fe 3-4 Cr 1-2 (at%). A synergistic action of preferential sputtering, radiation-induced segregation and radiation-enhanced diffusion enables the altered-layers at the top and bottom of the film extend through the whole film. The bulk-compositional changes are proposed to occur in the unsteady-state sputtering regime of ion etching and caused by an insufficient supply of matter in a thin film

High temperature oxidation characteristics of developed Ni-Cr-W superalloys in air

International Nuclear Information System (INIS)

Suzuki, Tomio; Shindo, Masami

1996-11-01

For expanding utilization of the Ni-Cr-W superalloy, which has been developed as one of new high temperature structural materials used in the advanced High Temperature Gas-cooled Reactors (HTGRs), in various engineering fields including the structural material for heat utilization system, the oxidation behavior of this alloy in air as one of high oxidizing environments becomes one of key factors. The oxidation tests for the industrial scale heat of Ni-Cr-W superalloy with the optimized chemical composition and five kinds of experimental Ni-Cr-W alloys with different Cr/W ratio were carried out at high temperatures in the air compared with Hastelloy XR. The conclusions were obtained as follows. (1) The oxidation resistance of the industrial scale heat of Ni-Cr-W superalloy with the optimized chemical composition was superior to that of Hastelloy XR. (2) The most excellent oxidation resistance was obtained in an alloy with 19% Cr of the industrial scale heat of Ni-Cr-W superalloy. (author)

The influence of high temperature on the microstructure properties of Ni-based superalloy

Czech Academy of Sciences Publication Activity Database

Luptáková, Natália; Král, Petr; Dymáček, Petr

2014-01-01

Roč. 14, č. 4 (2014), s. 190-198 ISSN 1335-8987. [Deformation and Fracture in PM Materials. Stará Lesná, 26.10.2014-29.10.2014] R&D Projects: GA MPO FR-TI4/406; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : powder materials * Ni-based PM superalloy * grip of creep machine * oxidation Subject RIV: JG - Metallurgy

Hot corrosion behavior of Ni based Inconel 617 and Inconel 738 superalloys

Energy Technology Data Exchange (ETDEWEB)

El-Awadi, G.A., E-mail: gaberelawdi@yahoo.com [Atomic Energy Authority, NRC, Cyclotron Project, Abo-zabal, 13759 Cairo (Egypt); Abdel-Samad, S., E-mail: salem_abdelsamad@yahoo.com [Atomic Energy Authority, NRC, Cyclotron Project, Abo-zabal, 13759 Cairo (Egypt); Elshazly, Ezzat S. [Atomic Energy Authority, NRC, Metallurgy Dept., Abo-zabal, 13759 Cairo (Egypt)

2016-08-15

Highlights: • Supperalloy good resistance to high temperature oxidation. • Ni-base alloy IN738 and Inconel 617 good resistance to hot corrosion. • Corrosion resistance of supperalloys depending on environment of abrasive ions such as (NaCl or NaSO{sub 4}). • Hot corrosion resistance depend on what the oxides phases where formed. - Abstract: Superalloys are extensively used at high temperature applications due to their good oxidation and corrosion resistance properties in addition to their high stability were made at high temperature. Experimental measurements of hot corrosion at high temperature of Inconel 617 and Inconel 738 superalloys. The experiments were carried out at temperatures 700 °C, 800 °C and 900 °C for different exposure times to up to 100 h. The corrosive media was NaCl and Na{sub 2}SO{sub 4} sprayed on the specimens. Seven different specimens were used at each temperature. The corrosion process is endothermic and the spontaneity increased by increasing temperature. The activation energy was found to be Ea = 23.54 and E{sub a} = 25.18 KJ/mol for Inconel 738 and Inconel 617 respectively. X-ray diffraction technique (XRD) was used to analyze the formed scale. The morphology of the specimen and scale were examined by scanning electron microscopy (SEM). The results show that the major corrosion products formed were NiCr{sub 2}O{sub 4}, and Co Cr{sub 2}O{sub 4} spinles, in addition to Cr{sub 2}O{sub 3}.

Microstructure and hot corrosion behavior of the Ni-based superalloy GH202 treated by laser shock processing

Energy Technology Data Exchange (ETDEWEB)

Cao, Jiangdong [School of Material Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Mechanical and Electrical Department, Nantong Shipping College, Nantong, Jiangsu 226010 (China); Zhang, Junsong [School of Material Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Hua, Yinqun, E-mail: huayq@ujs.edu.cn [School of Material Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Chen, Ruifang [School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Li, Zhibao [School of Material Science and Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China); Ye, Yunxia [School of Mechanical Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013 (China)

2017-03-15

The effects of laser shock processing on microstructure, the residual stress, and hot corrosion behavior of the Ni-based superalloy GH202 were investigated. The microstructures of GH202 before and after laser shock processing (LSP) were characterized by electron backscattered diffraction (EBSD) and transmission electron microscope (TEM). A large number of crystal defects (twins, dislocation arrays, and high dense tangles) were generated on the surface of GH202 treated with LSP. The cross-sectional compressive residual stress and micro-hardness of specimens treated by LSP were improved significantly. The corrosion kinetics of GH202 with or without LSP treatment at 800 °C and 900 °C were investigated. Analysis by X-ray diffraction (XRD) revealed that the corrosion products mainly consist of Cr{sub 2}O{sub 3}, TiO{sub 2}, Al{sub 2}O{sub 3}, NiO, CrS, Ni{sub 3}S{sub 2}, and Na{sub 2}CrO{sub 4}. The surface and cross-section morphologies were observed by scanning electron microscope (SEM) combined with energy dispersive spectroscopy (EDS). The results confirmed that the crystal defects induced by LSP promotes the creation of diffusion paths for elements (Cr, Al, and Ti), allowing the formation of tiny homogeneous oxidation films in a very short time. Additionally, the spallation of oxidation film on the treated specimens was alleviated significantly. Overall, the hot corrosion resistance of Ni-based GH202 induced by LSP was improved in Na{sub 2}SO{sub 4} and NaCl molten salt from 800 °C to 900 °C. - Highlights: • Microstructure changes of GH202 before and after LSP were observed by EBSD and TEM. • The hardness and residual compressive stress after LSP were significantly increased. • The increased diffusion paths for elements helped to form oxidation films quickly. • Hot corrosion resistance of GH202 after LSP was significantly improved.

The Influence of Cr on the Solidification Behavior of Polycrystalline γ(Ni)/ γ'(Ni3Al)- δ(Ni3Nb) Eutectic Ni-Base Superalloys

Science.gov (United States)

Xie, Mengtao; Helmink, Randolph; Tin, Sammy

2012-04-01

In the current investigation, the effect of Cr on the solidification characteristics and as-cast microstructure of pseudobinary γ- δ eutectic alloys based on a near-eutectic composition (Ni-5.5Al-13.5Nb at. pct) was investigated. It was found that Cr additions promote the formation of a higher volume fraction of γ- δ eutectic microstructure in the interdendritic region. Increasing levels of Cr also triggered morphological changes in the γ- δ eutectic and the formation of γ- γ'- δ ternary eutectic during the last stage of solidification. A detailed characterization of the as-cast alloys also revealed that Cr additions suppressed the liquidus, solidus, and γ' precipitation temperature of these γ/ γ'- δ eutectic alloys. A comparison of the experimental results with thermodynamic calculations using the CompuTherm Pandat database (CompuTherm LLC, Madison, WI) showed qualitative agreement.

The formation mechanism of eutectic microstructures in NiAl-Cr composites.

Science.gov (United States)

Tang, Bin; Cogswell, Daniel A; Xu, Guanglong; Milenkovic, Srdjan; Cui, Yuwen

2016-07-20

NiAl-based eutectic alloys, consisting of an ordered bcc matrix (B2) and disordered bcc fibers (A2), have been a subject of intensive efforts aimed at tailoring the properties of many of the currently used nickel-based superalloys. A thermodynamic phase field model was developed on a thermodynamic foundation and fully integrated with a thermo-kinetic database of the Ni-Al-Cr ternary system to elucidate the resulting peculiar eutectic microstructure. Invoking a variation of the liquid/solid interfacial thickness with temperature, we simulated the characteristic sunflower-like eutectic microstructures in the NiAl-Cr composites, consistent with experimental observations. The mechanism that governs the formation of the peculiar eutectic morphology was envisioned from the modeled evolutions associated with six sequential steps. Our calculations show that the conditional spinodal decomposition occurring in sequence could further trim and revise the microstructure of the eutectics by generating fine-domain structures, thereby providing an additional method to explore the novel NiAl-based eutectic composites with tunable properties at elevated temperatures.

Deformation-phase transformation coupling mechanism of white layer formation in high speed machining of FGH95 Ni-based superalloy

Energy Technology Data Exchange (ETDEWEB)

Du, Jin [School of Mechanical and Automotive Engineering, Qilu University of Technology, Jinan, Shandong 250353 (China); Liu, Zhanqiang, E-mail: melius@sdu.edu.cn [School of Mechanical Engineering, Shandong University, Jinan, Shandong 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education, Shandong (China); Lv, Shaoyu [School of Mechanical Engineering, Shandong University, Jinan, Shandong 250061 (China)

2014-02-15

Ni-based superalloy represents a significant metal portion of the aircraft critical structural and engine components. When these critical structural components in aerospace industry are manufactured with the objective to reach high reliability levels and excellent service performance, surface integrity is one of the most relevant parameter used for evaluating the quality of finish machined surfaces. In the study of surface integrity, the formation white layer is a very important research topic. The formation of white layer on the Ni-based superalloy machined surface will reduce the machined parts service performance and fatigue life. This paper was conducted to determine the effects of cutting speed on white layer formation in high speed machining of FGH95 Ni-based superalloy. Optical microscope, scanning electron microscope and X-ray diffraction were employed to analyze the elements and microstructures of white layer and bulk materials. The statistical analysis for grain numbers was executed to study the influence of cutting speed on the grain refinement in the machined surface. The investigation results showed that white layer exhibits significantly different microstructures with the bulk materials. It shows densification, no obvious structural features characteristic. The microstructure and phase of Ni-based solid solution changed during cutting process. The increase of cutting speed causes the increase of white layer thickness when the cutting speed is less than 2000 m/min. However, white layer thickness reduces with the cutting speed further increase. The higher the cutting speed, the more serious grains refinement in machined surface. 2-D FEM for machining FGH95 were carried out to simulate the cutting process and obtained the cutting temperature field, cutting strain field and strain rate field. The impact mechanisms of cutting temperature, cutting strain and strain rates on white layer formation were analyzed. At last, deformation-phase transformation

Development of aero-space structural Ni3Al-based alloys for service at temperature above 1000 oC in air without protection coating

International Nuclear Information System (INIS)

Kablov, E.N.; Buntushkin, V.P.; Povarova, K.B.; Kasanskaya, N.K.

2001-01-01

The principles of alloying are developed for alloys based on the γ' phase Ni 3 Al and realized for the design of a high-temperature alloy VKNA-1V destined for a wide range of 'hot' GTE articles (e.g., flaps, nozzle vanes, turbine rotor blades, elements of flame tubes, and other complex thin-wall articles) produced by vacuum investment casting. Owing to a fortunate combination of the selected boron-free alloying system (Ni-AI-Cr-W-Mo-Zr-C), the presence of a ductile structure constituent such as nickel-based γ solid solution (∼10 wt%) and directed columnar or single crystal structure the alloy is characterized by high ductility at room (El=14-35 %), middle and high temperatures (El=18-31 % at 673-1473 K), by a melting temperature (solidus) as high as T m = 1613 K, a density of at most 7930 kg /m 3 , high short term and long term strength at temperatures 1273-1573 K (σ 100 =110 MPa at 1373 K). Alloy has a high oxidation resistance at temperatures up to 1573 K and is resistant to stress corrosion and general atmospheric corrosion. New VKNA-1V Ni 3 Al-based alloy with equiaxed grained, directional solidification (DS), or single crystal structures can be produced by conventional cast processes used for investment casting of nickel superalloys, including the process of high-gradient DS. Compared to nickel analogs, the alloy is relatively cheap and do not need in protective coating up to 1573 K in air. (author)

Effect of thermal fatigue on the structure and properties of Ni3Al-based alloy single crystals

Science.gov (United States)

Povarova, K. B.; Drozdov, A. A.; Bazyleva, O. A.; Bulakhtina, M. A.; Alad'ev, N. A.; Antonova, A. V.; Arginbaeva, E. G.; Morozov, A. E.

2014-05-01

The effect of thermal fatigue during tests of and single crystals according to the schedules 100 ai 850°C, 100 ai 1050°C, 100 ai 1100°C at a peak-to-peak stress Δσtc = 700-1000 MPa (sum of the maximum tensile and compressive stresses in a thermal cycle) on the structure, the fracture, and the fatigue life of an Ni3Al-based VKNA-1V alloy is studied. It is found that, at 103 thermal cycles, the single crystals have the maximum thermal fatigue resistance at the maximum cycle temperature of 850 and 1050°C, and the properties of the and samples are almost the same at the maximum thermal cycle temperature of 1100°C. After thermal cycling at the maximum temperature of 850°C, the γ layers in the two-phase γ' + γ region in dendrites remain a single-phase structure, as in the as-cast material, and the layer thickness is 100-150 nm. When the maximum thermal cycle temperature increases to 1050 or 1100°C, the discontinuous γ-phase layers in the γ'(Ni3Al) matrix change their morphology and become shorter and wider (their thickness is 300-700 nm). The nickel-based supersaturated solid solution in these layers decomposes with the formation of secondary γ'(Ni3Al)-phase (γ'sec) precipitates in the form of cuboids 50 and 100 nm in size at the maximum cycle temperature of 1050 and 1100°C, respectively. The alternating stresses that appear during thermal cycling cause plastic deformation. As in nickel superalloys, this deformation at the first stage proceeds via the slip of screw dislocations along octahedral {111} planes. Networks of 60° dislocation segments form at γ'/γ interfaces in this case. Fracture begins at the lines of intersection of the slip planes of the {111} octahedron with the sample surface. During fractional, a crack passes from one octahedral plane to another and forms terraces and steps (crystallographic fracture); as a result, the fracture surface bends and becomes curved. In all cases, the fracture surfaces have a mixed brittle-ductile character

Surface alloying of nickel based superalloys by laser

International Nuclear Information System (INIS)

Rodriguez, G.P.; Garcia, I.; Damborenea, J.J. de

1998-01-01

Ni based superalloys present a high oxidation resistance at high temperature as well as good mechanical properties. But new technology developments force to research in this materials to improve their properties at high temperature. In this work, two Ni based superalloys (Nimonic 80A and Inconel 600) were surface alloyed with aluminium using a high power laser. SEM and EDX were used to study the microstructure of the obtained coatings. Alloyed specimens were tested at 1.273 K between 24 and 250 h. Results showed the generation of a protective and continuous coating of alumina on the laser treated specimens surface that can improve oxidation resistance. (Author) 8 refs

Ductility of Ni3Al doped with substitutional elements

International Nuclear Information System (INIS)

Hanada, S.; Chiba, A.; Guo, H.Z.; Watanabe, S.

1993-01-01

This paper reports on ductility of B-free Ni 3 Al alloys. Recrystallized Ni 3 Al binary alloys with Ni-rich compositions show appreciable ductility when an environmental effect is eliminated, while the alloys with stoichiometric and Al-rich compositions remain brittle. The ductility in the Ni-rich Ni 3 Al alloys is associated with low ordering energy. The additions of ternary elements, which are classified as γ formers, ductilize ternary Ni 3 Al alloys(Ni-23 at% Al-2 at% X, X = Pd, Pt, Cu and Co), whereas the additions of γ' formers embrittle ternary Ni 3 Al alloys(Ni-23 at% Al-2 at% X, X = Ta, Mo, Nb, Zr, Hf, V, Ti and Si). The additions of small amounts (less than 1 at%) of γ' formers such as Zr and Hf also ductilize as-cast ternary Ni 3 Al alloys. Ductility of Ni 3 Al alloys doped with substitutional elements is discussed in terms of ordering energy and microstructure

Density of liquid NiCoAlCr quarternary alloys measured by modified sessile drop method

Institute of Scientific and Technical Information of China (English)

FANG Liang; ZHANG Shu-fang; XIAO Feng; YANG Ling-chuan; DONG Jian-xin; CAO Chun-lan; TAO Zai-nan; K. MUKAI

2006-01-01

The densities of liquid NiCoAlCr quaternary alloys with a fixed molar ratio of Ni to Co to Al (x(Ni)-x(Co)-x(Al)≈73-12-15) which is close to the average value of the commercial Ni-based superalloys TMS75, INCO713, CM247LC and CMSX-4, and the mass fraction of chromium changes from 0 to 9% were measured by a modified sessile drop method. It is found that with increasing temperature and chromium concentration in the alloys, the densities of the liquid NiCoAlCr quaternary alloys decrease, whereas the molar volume of the liquid NiCoAlCr quaternary alloys increases. And the liquid densities of NiCoAlCr quaternary alloys calculated from the partial molar volumes of nickel, cobalt, aluminum and chromium in the corresponding Ni-bases binary alloys are in good agreement with the experimental ones, i.e. within the error tolerance range the densities of the liquid Ni-based multi-component alloys can be predicted from the partial volumes of elements in Ni-based binary alloys in liquid state. The molar volume of liquid NiCoAlCr binary alloy shows a negative deviation from the ideal linear mixing and the deviation changes small with the increase of chromium concentration at the same temperature.

Molecular dynamics study on the evolution of interfacial dislocation network and mechanical properties of Ni-based single crystal superalloys

Science.gov (United States)

Li, Nan-Lin; Wu, Wen-Ping; Nie, Kai

2018-05-01

The evolution of misfit dislocation network at γ /γ‧ phase interface and tensile mechanical properties of Ni-based single crystal superalloys at various temperatures and strain rates are studied by using molecular dynamics (MD) simulations. From the simulations, it is found that with the increase of loading, the dislocation network effectively inhibits dislocations emitted in the γ matrix cutting into the γ‧ phase and absorbs the matrix dislocations to strengthen itself which increases the stability of structure. Under the influence of the temperature, the initial mosaic structure of dislocation network gradually becomes irregular, and the initial misfit stress and the elastic modulus slowly decline as temperature increasing. On the other hand, with the increase of the strain rate, it almost has no effect on the elastic modulus and the way of evolution of dislocation network, but contributes to the increases of the yield stress and tensile strength. Moreover, tension-compression asymmetry of Ni-based single crystal superalloys is also presented based on MD simulations.

Tensile mechanical properties of Ni-based superalloy of nanophases using molecular dynamics simulation

Energy Technology Data Exchange (ETDEWEB)

Ma, Lei; Hu, Wangyu [College of Materials Science and Engineering, Hunan University, Changsha (China); Department of Applied Physics, Hunan University, Changsha (China); Xiao, Shifang; Deng, Huiqiu [Department of Applied Physics, Hunan University, Changsha (China)

2016-04-15

The mechanical properties of Ni/Ni{sub 3}Al monocrystal of nanophases with varying temperatures, strain rates, and phase sizes have been studied using molecular dynamics simulation. The simulation results show that the primary deformation mechanisms in Ni/Ni{sub 3}Al monocrystal of nanophases were slip bands and antiphase boundaries at room temperature. The studies on the effects of temperature showed that the yield strain, yield strength, and elastic module decreased as temperature increased. However, the influences of strain rate and phase size on the mechanical properties of Ni/Ni{sub 3}Al monocrystal of nanophases showed that the high strain rate led to the increase of yield stress, and the phase sizes had no significant influence on the maximum yield stress. In addition, the behavior of crack propagation in the model of Ni/Ni{sub 3}Al interface was investigated under cyclic loading, and it was found that the interface of Ni/Ni{sub 3}Al was resistance to the fatigue crack propagation. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Effects of alloying element and temperature on the stacking fault energies of dilute Ni-base superalloys.

Science.gov (United States)

Shang, S L; Zacherl, C L; Fang, H Z; Wang, Y; Du, Y; Liu, Z K

2012-12-19

A systematic study of stacking fault energy (γ(SF)) resulting from induced alias shear deformation has been performed by means of first-principles calculations for dilute Ni-base superalloys (Ni(23)X and Ni(71)X) for various alloying elements (X) as a function of temperature. Twenty-six alloying elements are considered, i.e., Al, Co, Cr, Cu, Fe, Hf, Ir, Mn, Mo, Nb, Os, Pd, Pt, Re, Rh, Ru, Sc, Si, Ta, Tc, Ti, V, W, Y, Zn, and Zr. The temperature dependence of γ(SF) is computed using the proposed quasistatic approach based on a predicted γ(SF)-volume-temperature relationship. Besides γ(SF), equilibrium volume and the normalized stacking fault energy (Γ(SF) = γ(SF)/Gb, with G the shear modulus and b the Burgers vector) are also studied as a function of temperature for the 26 alloying elements. The following conclusions are obtained: all alloying elements X studied herein decrease the γ(SF) of fcc Ni, approximately the further the alloying element X is from Ni on the periodic table, the larger the decrease of γ(SF) for the dilute Ni-X alloy, and roughly the γ(SF) of Ni-X decreases with increasing equilibrium volume. In addition, the values of γ(SF) for all Ni-X systems decrease with increasing temperature (except for Ni-Cr at higher Cr content), and the largest decrease is observed for pure Ni. Similar to the case of the shear modulus, the variation of γ(SF) for Ni-X systems due to various alloying elements is traceable from the distribution of (magnetization) charge density: the spherical distribution of charge density around a Ni atom, especially a smaller sphere, results in a lower value of γ(SF) due to the facility of redistribution of charges. Computed stacking fault energies and the related properties are in favorable accord with available experimental and theoretical data.

Calculation of Gibbs energy of Zr-Al-Ni, Zr-Al-Cu, Al-Ni-Cu and Zr-Al-Ni-Cu liquid alloys based on quasiregular solution model

International Nuclear Information System (INIS)

Li, H.Q.; Yang, Y.S.; Tong, W.H.; Wang, Z.Y.

2007-01-01

With the effects of electronic structure and atomic size being introduced, the mixing enthalpy as well as the Gibbs energy of the ternary Zr-Al-Cu, Ni-Al-Cu, Zr-Ni-Al and quaternary Zr-Al-Ni-Cu systems are calculated based on quasiregular solution model. The computed results agree well with the experimental data. The sequence of Gibbs energies of different systems is: G Zr-Al-Ni-Cu Zr-Al-Ni Zr-Al-Cu Cu-Al-Ni . To Zr-Al-Cu, Ni-Al-Cu and Zr-Ni-Al, the lowest Gibbs energy locates in the composition range of X Zr 0.39-0.61, X Al = 0.38-0.61; X Ni = 0.39-0.61, X Al = 0.38-0.60 and X Zr = 0.32-0.67, X Al = 0.32-0.66, respectively. And to the Zr-Ni-Al-Cu system with 66.67% Zr, the lowest Gibbs energy is obtained in the region of X Al = 0.63-0.80, X Ni = 0.14-0.24

Phase transformation and liquid density redistribution during solidification of Ni-based superalloy Inconel 718

Directory of Open Access Journals (Sweden)

Wang Ling

2012-08-01

Full Text Available The influences of chemical segregation and phase transformation on liquid density variation during solidification of Ni-based supperalloy Inconel 718 were investigated using SEM and EDS. It was found that significant segregation in liquid prompts high Nb phase to precipitate directly from liquid, which results in the redistribution of alloy elements and liquid density in their vicinity. The term “inter-precipitate liquid density” is therefore proposed and this concept should be applied to determine the solidification behavior of superalloy Inconel 718.

Changes in the properties of superalloys by long term heating

International Nuclear Information System (INIS)

Susukida, H.; Tsuji, I.; Kawai, H.

1976-01-01

A laboratory study was conducted in order to determine the effect of long term heating (max. 10000h at 850 0 and 950 0 C) on the microstructure, tensile properties, hardness and stress rupture properties of four kinds of superalloys. These superalloys are two kinds of solid solution hardened Ni-base superalloys Hastelloy X and Inconel 617 and two kinds of dispersion strengthened Ni-base superalloys TD-Ni and TD-NiCr. The result of the study can be summarized as follows: (1) Solid solution hardened superalloys: Many precipitates were observed in the grains and on the grain boundaries after 100 hours of heating, and the precipitates became coarse-grained by over 1000 hours of heating. This tendency was remarkable when they were heated at 950 0 C. With the change of their microstructure, their mechanical properties also changed, particularly their tensile ductility decreased remarkably. (2) Dispersion strengthened superalloys: Their microstructure and mechanical properties were almost unchanged by long term heating. (3) The authors proposed ''solid solution hardening value'' in order to grasp quantitatively the solid solution hardening which has been discussed by the content of each element hitherto. (auth.)

Aging of vacuum plasma sprayed MCrAlY protective layers and their interaction with nickel- and cobalt-based γ/γ'-superalloys; Alterung von Vakuum-plasmagespritzten MCrAlY-Schutzschichten und ihre Wechselwirkung mit Nickel- und Cobalt-basierten γ/γ'-Superlegierungen

Energy Technology Data Exchange (ETDEWEB)

Terberger, Philipp J.

2015-07-01

γ/γ' single crystal superalloys with plasma-sprayed thermal barrier coating systems are used as turbine rotor blades in gas turbines if the blades are exposed to high temperatures and high mechanical loads. A bond coat (BC) is part of the thermal barrier coating system. It protects the substrate from oxidation and ensures good bonding of the ceramic coating that serves as a thermal insulator. MCrAlY (M=Ni,Co) alloys are commonly used as BCs. They form a protective Al{sub 2}O{sub 3} layer. This study investigates four different vacuum plasma-sprayed MCrAlY BCs with and without Re after thermal treatment of up to 1000 h at 1044 C in air. The employed substrates are the Ni-based superalloy ERBO1 and the novel Co-based γ/γ' superalloy ERBOCo-1. Additionally, the ternary γ/γ' alloy Co-9Al-9W (in at.%) was aged with a BC for up to 500 h at 900 C. Up to now little is known about the interaction of the Co-based substrates and the BCs. Oxidation and Al depletion of the BC as well as the interdiffusion of BCs and substrates are analysed primarily on the basis of SEM/EDX and XRD. The effect of Y and Hf on the microstructure of the oxide scale is discussed. Rate constants show that Hf results in higher oxidation rates while Re slows down the oxidation. The influence of the alloying elements on the BC microstructure is described. For example, Co prevents the formation of γ' phase, Re slows down diffusion and results in the formation of brittle phases. The choice of substrate material has no measurable influence on the oxidation. Qualitative and quantitative analysis of the interdiffusion zone (IDZ) shows that the choice of substrate surface pre-treatment (grit blasting or grinding) has a major influence on the interdiffusion behaviour with the BC. Grinding results in a thinner IDZ and fewer topologically closed packed (TCP) phases. The reason for this is the recrystallisation of the single crystal substrate. A study of the influence of the substrate

Kinetics of Grain Growth in 718 Ni-Base Superalloy

Directory of Open Access Journals (Sweden)

Huda Z.

2014-10-01

Full Text Available The Haynes® 718 Ni-base superalloy has been investigated by use of modern material characterization, metallographic and heat treatment equipment. Grain growth annealing experiments at temperatures in the range of 1050 – 1200 oC (1323–1473K for time durations in the range of 20 min-22h have been conducted. The kinetic equations and an Arrhenius-type equation have been applied to compute the grain-growth exponent n and the activation energy for grain growth, Qg, for the investigated alloy. The grain growth exponent, n, was computed to be in the range of 0.066-0.206; and the n values have been critically discussed in relation to the literature. The activation energy for grain growth, Qg, for the investigated alloy has been computed to be around 440 kJ/mol; and the Qg data for the investigated alloy has been compared with other metals and alloys and ceramics; and critically analyzed in relation to our results.

Phase-field simulation of microstructure evolution in Ni-based superalloys

Energy Technology Data Exchange (ETDEWEB)

Tsukada, Yuhki; Murata, Yoshinori; Morinaga, Masahiko [Nagoya Univ. (Japan). Dept. of Materials, Physics and Energy Engineering; Koyama, Toshiyuki [National Institute for Materials Science, Tsukuba, Ibaraki (Japan)

2010-07-01

The morphological evolution of the ({gamma} + {gamma}') microstructure in Ni-based superalloys is investigated by a series of phase-field simulations. In the simulation for simple aging heat treatment, the effect of elastic constant inhomogeneity between the {gamma} and {gamma}' phases is investigated. The elastic anisotropy or the shear modulus is changed independently in the simulation. The variation of the anisotropy affects the morphology, particle size distribution and coarsening kinetics of the {gamma}' phase, whereas the variation of the shear modulus does not affect them. In the simulation for high temperature creep, formation and collapse of the rafted structure are reproduced under the assumption that the creep strain in the {gamma} matrix increases with creep time. This morphological evolution is related to the change in the energetically stable morphology of the {gamma}' phase with increasing the creep strain. (orig.)

Fatigue strain mapping via digital image correlation for Ni-based superalloys: The role of thermal activation on cube slip

International Nuclear Information System (INIS)

Mello, Alberto W.; Nicolas, Andrea; Sangid, Michael D.

2017-01-01

A deformation mechanism map for a Ni-based superalloy is presented during cyclic loading at low (300 °C), intermediate (550 °C), and high (700 °C) temperatures for low (0.7%) and high (1.0%) applied strain amplitudes. Strain mapping is performed via digital image correlation (DIC) during interrupted fatigue experiments at elevated temperatures at 1, 10, 100 and 1000 cycles, for each specified loading and temperature condition. The DIC measurements are performed in a scanning electron microscope, which allows high-resolution measurements of heterogeneous slip events and a vacuum environment to ensure stability of the speckle pattern for DIC at high temperatures. The cumulative fatigue experiments show that the slip bands are present in the first cycle and intensify with number of cycles; resulting in highly localized strain accumulation. The strain mapping results are combined with microstructure characterization via electron backscatter diffraction. The combination of crystal orientations and high-resolution strain measurements was used to determine the active slip planes. At low temperatures, slip bands follow the {111} octahedral planes. However, as temperature increases, both the {111} octahedral and {100} cubic slip planes accommodate strain. The activation of cubic slip via cross-slip within the ordered intermetallic γ’ phase has been well documented in Ni-based superalloys and is generally accepted as the mechanism responsible for the anomalous yield phenomenon. The results in this paper represent an important quantifiable study of cubic slip system activity at the mesoscale in polycrystalline γ-γ’ Ni-based superalloys, which is a key advancement to calibrate the thermal activation components of polycrystalline deformation models.

Fatigue strain mapping via digital image correlation for Ni-based superalloys: The role of thermal activation on cube slip

Energy Technology Data Exchange (ETDEWEB)

Mello, Alberto W.; Nicolas, Andrea; Sangid, Michael D., E-mail: msangid@purdue.edu

2017-05-17

A deformation mechanism map for a Ni-based superalloy is presented during cyclic loading at low (300 °C), intermediate (550 °C), and high (700 °C) temperatures for low (0.7%) and high (1.0%) applied strain amplitudes. Strain mapping is performed via digital image correlation (DIC) during interrupted fatigue experiments at elevated temperatures at 1, 10, 100 and 1000 cycles, for each specified loading and temperature condition. The DIC measurements are performed in a scanning electron microscope, which allows high-resolution measurements of heterogeneous slip events and a vacuum environment to ensure stability of the speckle pattern for DIC at high temperatures. The cumulative fatigue experiments show that the slip bands are present in the first cycle and intensify with number of cycles; resulting in highly localized strain accumulation. The strain mapping results are combined with microstructure characterization via electron backscatter diffraction. The combination of crystal orientations and high-resolution strain measurements was used to determine the active slip planes. At low temperatures, slip bands follow the {111} octahedral planes. However, as temperature increases, both the {111} octahedral and {100} cubic slip planes accommodate strain. The activation of cubic slip via cross-slip within the ordered intermetallic γ’ phase has been well documented in Ni-based superalloys and is generally accepted as the mechanism responsible for the anomalous yield phenomenon. The results in this paper represent an important quantifiable study of cubic slip system activity at the mesoscale in polycrystalline γ-γ’ Ni-based superalloys, which is a key advancement to calibrate the thermal activation components of polycrystalline deformation models.

Effects of Microalloying on the Microstructures and Mechanical Properties of Directionally Solidified Ni-33(at.%)Al-31Cr-3Mo Eutectic Alloys Investigated

Science.gov (United States)

Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

2002-01-01

Despite nickel aluminide (NiAl) alloys' attractive combination of oxidation and thermophysical properties, their development as replacements for superalloy airfoils in gas turbine engines has been largely limited by difficulties in developing alloys with an optimum combination of elevated-temperature creep resistance and room-temperature fracture toughness. Alternatively, research has focused on developing directionally solidified NiAl-based in situ eutectic composites composed of NiAl and (Cr,Mo) phases in order to obtain a desirable combination of properties a systematic investigation was undertaken at the NASA Glenn Research Center to examine the effects of small additions of 11 alloying elements (Co, Cu, Fe, Hf, Mn, Nb, Re, Si, Ta, Ti, and Zr) in amounts varying from 0.25 to 1.0 at.% on the elevated-temperature strength and room-temperature fracture toughness of directionally solidified Ni-33Al-31Cr-3Mo eutectic alloy. The alloys were grown at 12.7 mm/hr, where the unalloyed eutectic base alloy exhibited a planar eutectic microstructure. The different microstructures that formed because of these fifth-element additions are included in the table. The additions of these elements even in small amounts resulted in the formation of cellular microstructures, and in some cases, dendrites and third phases were observed. Most of these elemental additions did not improve either the elevated-temperature strength or the room-temperature fracture toughness over that of the base alloy. However, small improvements in the compression strength were observed between 1200 and 1400 K when 0.5 at.% Hf and 0.25 at.% Ti were added to the base alloy. The results of this study suggest that the microalloying of Ni-33Al-31Cr-3Mo will not significantly improve either its elevatedtemperature strength or its room-temperature fracture toughness. Thus, any improvements in these properties must be acquired by changing the processing conditions.

3D digital image correlation investigation of PLC effect in a new Ni-Co base superalloy

Science.gov (United States)

Gao, Y.; Fu, S. H.; Cheng, T.; Huo, X.; Zhang, Q. C.

2013-06-01

Repeated plastic instability accompanying serrated yielding in stress-strain curves and localization of deformation is observed during plastic deformation of many metallic alloys when tensile specimens are deformed under certain experimental conditions of temperature, strain rate, and pre-deformation. This phenomenon is referred to as the Portevin- Le Chatelier (PLC) effect. TMW alloy, a newly developed Ni-Co base superalloy for aircraft engine application, also exhibit PLC effect during tensile test at temperatures ranging from 300 ° to 600 °, which are also the temperature range for engine working. In this paper, a 3D digital image correlation (3D DIC) measurement system was established to observe the localization of deformation (PLC band) in a tensile test performed on TMW alloy specimen at temperature of 400 °. The 3D DIC system, with displacement measurement accuracy up to 0.01 pixels and strain measurement accuracy up to 100 μɛ, has a high performance in displacement field calculation with more than 10000 points every second on a 3.1G Hz CPU computer. The test result shows that, the PLC bands are inclined at an angle of about 60° to the tensile axis. Unlike tensile test performed on aluminums alloy, the widths of PLC bands of TMW alloy specimen, ranging from 4 mm to 4.5 mm, are much greater than the specimen thickness (0.25 mm).

Microstructure and properties of nickel base superalloy joints brazed with Ni-Cr-Co-B and BNi-1a filler metals

Energy Technology Data Exchange (ETDEWEB)

Zhuang, H. [Beijing Univ. of Aeronautics and Astronautics (China); Liu, W. [Dalian Railway Inst. (China). Welding Div.

1995-12-31

In this study, the kind and compositions of brittle phases formed in joints of a nickel-base superalloy brazed with the Ni-Cr-Co-B and BNi-1a (Ni-Cr-B-Si) filler metals were investigated. Their brittle-phase-free maximum brazing clearances (MBC) were characterized in dependence on the brazing conditions. The improvement on joint structures by post-braze heat treatment was also examined. (orig./MM)

Ab-initio thermodynamic and elastic properties of AlNi and AlNi3 intermetallic compounds

Science.gov (United States)

Yalameha, Shahram; Vaez, Aminollah

2018-04-01

In this paper, thermodynamic and elastic properties of the AlNi and AlNi3 were investigated using density functional theory (DFT). The full-potential linearized augmented plane-wave (APW) in the framework of the generalized gradient approximation as used as implemented in the Wien2k package. The temperature dependence of thermal expansion coefficient, bulk modulus and heat capacity in a wide range of temperature (0-1600 K) were investigated. The calculated elastic properties of the compounds show that both intermetallic compounds of AlNi and AlNi3 have surprisingly negative Poisson’s ratio (NPR). The results were compared with other experimental and computational data.

Applications of Ni3Al Based Intermetallic Alloys—Current Stage and Potential Perceptivities

Directory of Open Access Journals (Sweden)

Pawel Jozwik

2015-05-01

Full Text Available The paper presents an overview of current and prospective applications of Ni3Al based intermetallic alloys—modern engineering materials with special properties that are potentially useful for both structural and functional purposes. The bulk components manufactured from these materials are intended mainly for forging dies, furnace assembly, turbocharger components, valves, and piston head of internal combustion engines. The Ni3Al based alloys produced by a directional solidification are also considered as a material for the fabrication of jet engine turbine blades. Moreover, development of composite materials with Ni3Al based alloys as a matrix hardened by, e.g., TiC, ZrO2, WC, SiC and graphene, is also reported. Due to special physical and chemical properties; it is expected that these materials in the form of thin foils and strips should make a significant contribution to the production of high tech devices, e.g., Micro Electro-Mechanical Systems (MEMS or Microtechnology-based Energy and Chemical Systems (MECS; as well as heat exchangers; microreactors; micro-actuators; components of combustion chambers and gasket of rocket and jet engines as well components of high specific strength systems. Additionally, their catalytic properties may find an application in catalytic converters, air purification systems from chemical and biological toxic agents or in a hydrogen “production” by a decomposition of hydrocarbons.

Al2O3 adherence on CoCrAl alloys

International Nuclear Information System (INIS)

Kingsley, L.M.

1980-04-01

Adherence of protective oxides on NiCrAl and CoCrAl superalloys has been promoted by a dispersion of a highly oxygen reactive element or its oxide being produced within the protection system. Two aspects of this subject are investigated here: the use of Al 2 O 3 as both the dispersion and protective oxide; and the production of an HfO 2 dispersion while simultaneously aluminizing the alloy. It was found that an Al 2 O 3 dispersion will act to promote the adherence of an external scale of Al 2 O 3 to a degree comparable to previously tested dispersions and an HfO 2 dispersion comparable to that produced by a Rhines pack treatment is produced during aluminization

Unit-cell design for two-dimensional phase-field simulation of microstructure evolution in single-crystal Ni-based superalloys during solidification

Directory of Open Access Journals (Sweden)

Dongjia Cao

2017-12-01

Full Text Available Phase-field simulation serves as an effective tool for quantitative characterization of microstructure evolution in single-crystal Ni-based superalloys during solidification nowadays. The classic unit cell is either limited to γ dendrites along crystal orientation or too ideal to cover complex morphologies for γ dendrites. An attempt to design the unit cell for two-dimensional (2-D phase-field simulations of microstructure evolution in single-crystal Ni-based superalloys during solidification was thus performed by using the MICRESS (MICRostructure Evolution Simulation Software in the framework of the multi-phase-field (MPF model, and demonstrated in a commercial TMS-113 superalloy. The coupling to CALPHAD (CALculation of PHAse Diagram thermodynamic database was realized via the TQ interface and the experimental diffusion coefficients were utilized in the simulation. Firstly, the classic unit cell with a single γ dendrite along crystal orientation was employed for the phase-field simulation in order to reproduce the microstructure features. Then, such simple unit cell was extended into the cases with two other different crystal orientations, i.e., and . Thirdly, for crystal orientations, the effect of γ dendritic orientations and unit cell sizes on microstructure and microsegregation was comprehensively studied, from which a new unit cell with multiple γ dendrites was proposed. The phase-field simulation with the newly proposed unit cell was further performed in the TMS-113 superalloy, and the microstructure features including the competitive growth of γ dendrites, microsegregation of different solutes and distribution of γ′ grains, can be nicely reproduced.

Ni{sub 3}Al technology transfer

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.; Santella, M.L.; Alexander, D.J. [Oak Ridge National Laboratory, TN (United States)] [and others

1995-05-01

Ductile Ni{sub 3}Al and Ni{sub 3}Al-based alloys have been identified for a range of applications. These applications require the use of material in a variety of product forms such as sheet, plate, bar, tubing, piping, and castings. Although significant progress has been made in the melting, casting, and near-net-shape forming of nickel aluminides, some issues still remain. These include the need for (1)high-strength castable composition for turbochargers, furnace furniture, and hot-die applications; (2) castability (fluidity, hot-shortness, porosity, etc.); (3) weld reparability of castings; and (4) hot fabricability of cast ingots. All of the issues listed above can be {open_quotes}show stoppers{close_quotes} for the commercial application of nickel aluminides. This report describes work completed to address some of these issues during the fourth quarter of FY 1994.

Liquation Cracking in the Heat-Affected Zone of IN738 Superalloy Weld

Directory of Open Access Journals (Sweden)

Kai-Cheng Chen

2018-05-01

Full Text Available The main scope of this study investigated the occurrence of liquation cracking in the heat-affected zone (HAZ of IN738 superalloy weld, IN738 is widely used in gas turbine blades in land-based power plants. Microstructural examinations showed considerable amounts of γ’ uniformly precipitated in the γ matrix. Electron probe microanalysis (EPMA maps showed the γ-γ’ colonies were rich in Al and Ti, but lean in other alloy elements. Moreover, the metal carbides (MC, fine borides (M3B2 and M5B3, η-Ni3Ti, σ (Cr-Co and lamellar Ni7Zr2 intermetallic compounds could be found at the interdendritic boundaries. The fracture morphologies and the corresponding EPMA maps confirmed that the liquation cracking in the HAZ of the IN738 superalloy weld resulted from the presence of complex microconstituents at the interdendritic boundaries.

Effect of carbon additions on the as-cast microstructure and defect formation of a single crystal Ni-based superalloy

International Nuclear Information System (INIS)

Al-Jarba, K.A.; Fuchs, G.E.

2004-01-01

In an effort to reduce grain defects in large single crystal Ni-base superalloy components, carbon is intentionally added. In this study, the effect of carbon additions on the microstructure and solidification defect formation of a model Ni-based superalloy, LMSX-1, was examined. The results show that the tendency of the alloy to form all types of solidification defects decreased as the carbon content increased. The as-cast microstructures also exhibited a decrease in the amount of γ-γ' eutectic structure and an increase in the volume fraction of carbides and porosity, as the carbon content was increased. The carbides formed in these alloys were mostly of script-type MC carbides which formed continuous, dendritic networks in the interdendritic region. Microprobe analysis of the as-cast structures showed that the partitioning coefficients did not change with carbon additions. Therefore, the reduction in defect formation with increasing carbon content could not be attributed to changes in segregation behavior of alloying elements. Instead, the presence of these carbides in the interdendritic regions of the alloy appeared to have prevented the thermosolutal fluid flow

Thermo-Viscoplastic Behavior of Ni-Based Superalloy Haynes 282 and Its Application to Machining Simulation

Directory of Open Access Journals (Sweden)

Marcos Rodríguez-Millán

2017-12-01

Full Text Available Ni-based superalloys are extensively used in high-responsibility applications in components of aerospace engines and gas turbines with high temperature service lives. The wrought, γ’-strengthened superalloy Haynes 282 has been recently developed for applications similar to other common superalloys, such as Waspaloy or Inconel 718, with improved creep behavior, thermal stability, and fabrication ability. Despite the potential of Haynes 282, there are still important gaps in the knowledge of the mechanical behavior of this alloy. In fact, it was not possible to find information concerning the mechanical behavior of the alloy under impulsive loading. This paper focuses on the mechanical characterization of the Haynes 282 at strain rates ranging from 0.1 to 2800 s−1 and high temperatures ranging from 293 to 523 K using Hopkinson bar compression tests. The experimental results from the thermo-mechanical characterization allowed for calibration of the Johnson–Cook model widely used in modeling metallic alloy’s responses under dynamic loading. Moreover, the behavior of Haynes 282 was compared to that reported for Inconel 718, and the results were used to successfully model the orthogonal cutting of Haynes 282, being a typical case of dynamic loading requiring previous characterization of the alloy.

Hot corrosion testing of Ni-based alloys and coatings in a modified Dean rig

Science.gov (United States)

Steward, Jason Reid

Gas turbine blades are designed to withstand a variety of harsh operating conditions. Although material and coating improvements are constantly administered to increase the mean time before turbine refurbishment or replacement, hot corrosion is still considered as the major life-limiting factor in many industrial and marine gas turbines. A modified Dean rig was designed and manufactured at Tennessee Technological University to simulate the accelerated hot corrosion conditions and to conduct screening tests on the new coatings on Ni-based superalloys. Uncoated Ni-based superalloys, Rene 142 and Rene 80, were tested in the modified Dean rig to establish a testing procedure for Type I hot corrosion. The influence of surface treatments on the hot corrosion resistance was then investigated. It was found that grit-blasted specimens showed inferior hot corrosion resistance than that of the polished counterpart. The Dean rig was also used to test model MCrAlY alloys, pack cementation NiAl coatings, and electro-codeposited MCrAlY coatings. Furthermore, the hot corrosion attack on the coated-specimens were also assessed using a statistical analysis approach.

Microstructural development in NiAl/Ni-Si-B/Ni transient liquid phase bonds

International Nuclear Information System (INIS)

Gale, W.F.; Orel, S.V.

1996-01-01

A transmission electron microscopy (TEM) based investigation of microstructural development during transient liquid phase bonding of near-stoichiometric NiAl to commercial purity nickel is presented in this article. The work described employed Ni-4.5 wt pct Si-3.2 wt pct B (BNi-3) melt-spun interlayers. The precipitation of both Ni-Al based phases and borides within the joint and adjacent substrate regions is discussed. The article considers martensite formation (within the NiAl substrate) and the precipitation of L1 2 type phases (both within the joint and at the interface with the NiAl substrate). The relative roles of the two substrate materials (NiAl and Ni) in the isothermal resolidification process are identified. The preferential formation of Ni 3 B boride phases in the Ni substrate near the original location of the Ni substrate-joint interface is discussed and contrasted with the absence of similar events in the NiAl substrate

Ni{sub 3}Al technology transfer

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.; Viswanathan, S.; Santella, M.L. [Oak Ridge National Lab., TN (United States)] [and others

1997-04-01

Ductile Ni{sub 3}Al and Ni{sub 3}Al-based alloys have been identified for a range of applications. These applications require the use of material in a variety of product forms such as sheet, plate, bar, wire, tubing, piping, and castings. Although significant progress has been made in the melting, casting, and near-net-shape forming of nickel aluminides, some issues still remain. These include the need for: (1) high-strength castable composition for many applications that have been identified; (2) castability (mold type, fluidity, hot-shortness, porosity, etc.); (3) weld reparability of castings; and (4) workability of cast or powder metallurgy product to sheet, bar, and wire. The four issues listed above can be {open_quotes}show stoppers{close_quotes} for the commercial application of nickel aluminides. This report describes the work completed to address some of these issues during FY 1996.

Very High Cycle Fatigue of Ni-Based Single-Crystal Superalloys at High Temperature

Science.gov (United States)

Cervellon, A.; Cormier, J.; Mauget, F.; Hervier, Z.; Nadot, Y.

2018-05-01

Very high cycle fatigue (VHCF) properties at high temperature of Ni-based single-crystal (SX) superalloys and of a directionally solidified (DS) superalloy have been investigated at 20 kHz and a temperature of 1000 °C. Under fully reversed conditions (R = - 1), no noticeable difference in VHCF lifetimes between all investigated alloys has been observed. Internal casting pores size is the main VHCF lifetime-controlling factor whatever the chemical composition of the alloys. Other types of microstructural defects (eutectics, carbides), if present, may act as stress concentration sites when the number of cycles exceed 109 cycles or when porosity is absent by applying a prior hot isostatic pressing treatment. For longer tests (> 30 hours), oxidation also controls the main crack initiation sites leading to a mode I crack initiation from oxidized layer. Under such conditions, alloy's resistance to oxidation has a prominent role in controlling the VHCF. When creep damage is present at high ratios (R ≥ 0.8), creep resistance of SX/DS alloys governs VHCF lifetime. Under such high mean stress conditions, SX alloys developed to retard the initiation and creep propagation of mode I micro-cracks from pores have better VHCF lifetimes.

Effects of Rhenium Addition on the Temporal Evolution of the Nanostructure and Chemistry of a Model Ni-Cr-Al Superalloy. 1; Experimental Observations

Science.gov (United States)

Yoon, Kevin E.; Noebe, Ronald D.; Seidman, David N.

2006-01-01

The temporal evolution of the nanostructure and chemistry of a model Ni-8.5 at.% Cr-10 at. % Al alloy, with the addition of 2 at.% Re, aged at 1073 K from 0.25 to 264 h, was studied. Transmission electron microscopy and atom-probe tomography were used to measure the number density and mean radius of the gamma prime (L1(sub 2) structure)-precipitates and the chemistry of the gamma prime-precipitates and the gamma (face-centered cubic)-matrix, including the partitioning behavior of all alloying elements between the gamma- and gamma prime-phases and the segregation behavior at gamma/gamma prime interfaces. The precipitates remained spheroidal for an aging time of up to 264 h and, unlike commercial nickel-based superalloys containing Re, there was not confined (nonmonotonic) Re segregation at the gamma/gamma prime interfaces.

Grain boundaries in Ni3Al. 2

International Nuclear Information System (INIS)

Kung, H.; Sass, S.L.

1992-01-01

This paper discusses the dislocation structure of small angle tilt and twist boundaries in ordered Ni 3 Al, with and without boron, investigated using transmission electron microscopy. Dislocation with Burgers vectors that correspond to anti-phase boundary (APB)-coupled superpartials were found in small angle twist boundaries in both boron-free and boron-doped Ni 3 Al, and a small angle tilt boundary in boron-doped Ni 3 Al. The boundary structures are in agreement with theoretical models proposed by Marcinkowski and co-workers. The APB energy determined from the dissociation of the grain boundary dislocations was lower than values reported for isolated APBs in Ni 3 Al. For small angle twist boundaries the presence of boron reduced the APB energy at the interface until it approached zero. This is consistent with the structure of these boundaries containing small regions of increased compositional disorder in the first atomic plane next to the interface

High temperature properties of polycrystalline γ{sup '}-strengthened cobalt-base superalloys; Hochtemperatureigenschaften polykristalliner γ{sup '}-gehaerteter Kobaltbasis-Superlegierungen

Energy Technology Data Exchange (ETDEWEB)

Bauer, Alexander

2016-07-01

The recent discovery of a stable γ{sup '}-phase in Co-based superalloys opened up a pathway for the development of a new high temperature material class, which is similar in microstructure and properties to the modern γ{sup '}-hardened Ni-based superalloys. In this work, the first attempt was done to check the influence of several for Ni-based superalloys typical alloying elements on the properties of the new Co-based superalloys. It became clear that the basic characteristics of the first experimental alloys are similar to those of the γ{sup '}-hardened Ni-based alloys. The results of the multinary experimental alloys show that, based on the insight gained so far, targeted alloy development is possible. These materials have the potential to be used as disc materials in turbines.

Superalloy Lattice Block Developed for Use in Lightweight, High-Temperature Structures

Science.gov (United States)

Hebsur, Mohan G.; Whittenberger, J. Daniel; Krause, David L.

2003-01-01

Successful development of advanced gas turbine engines for aircraft will require lightweight, high-temperature components. Currently titanium-aluminum- (TiAl) based alloys are envisioned for such applications because of their lower density (4 g/cm3) in comparison to superalloys (8.5 g/cm3), which have been utilized for hot turbine engine parts for over 50 years. However, a recently developed concept (lattice block) by JAMCORP, Inc., of Willmington, Massachusetts, would allow lightweight, high-temperature structures to be directly fabricated from superalloys and, thus, take advantage of their well-known, characterized properties. In its simplest state, lattice block is composed of thin ligaments arranged in a three dimensional triangulated trusslike configuration that forms a structurally rigid panel. Because lattice block can be fabricated by casting, correctly sized hardware is produced with little or no machining; thus very low cost manufacturing is possible. Together, the NASA Glenn Research Center and JAMCORP have extended their lattice block methodology for lower melting materials, such as Al alloys, to demonstrate that investment casting of superalloy lattice block is possible. This effort required advances in lattice block pattern design and assembly, higher temperature mold materials and mold fabrication technology, and foundry practice suitable for superalloys (ref. 1). Lattice block panels have been cast from two different Ni-base superalloys: IN 718, which is the most commonly utilized superalloy and retains its strength up to 650 C; and MAR M247, which possesses excellent mechanical properties to at least 1100 C. In addition to the open-cell lattice block geometry, same-sized lattice block panels containing a thin (1-mm-thick) solid face on one side have also been cast from both superalloys. The elevated-temperature mechanical properties of the open cell and face-sheeted superalloy lattice block panels are currently being examined, and the

Atomistic simulations of diffusion mechanisms in off-stoichiometric Al-rich Ni3Al

International Nuclear Information System (INIS)

Duan, Jinsong

2007-01-01

This paper presents dynamics simulation results of diffusion in off-stoichiometric Al-rich Ni 3 Al (Ni 73 Al 27 ) at temperature ranging from 1300 to 1550 K. The interatomic forces are described by the Finnis-Sinclair type N-body potentials. Particular attention is devoted to the effect of the extra 2% of Al atoms sitting on the Ni sublattice as antisite point defects (Al Ni ) on diffusion. Simulation results show that Ni atoms mainly diffuse through the Ni sublattice at the temperatures investigated. Al atoms diffuse via both the intrasublattice and antistructure bridge (ASB) mechanisms. The contribution to Al diffusion from the ASB mechanism decreases at the lower temperature (T Ni ) enhances both Al and Ni diffusion in Ni 73 Al 27 . The Ni-Al coupled diffusion effect is observed and understood at the atomic level for the first time

Nanoscale Origins of the Size Effect in the Compression Response of Single Crystal Ni-Base Superalloy Micro-Pillars

Directory of Open Access Journals (Sweden)

Siqi Ying

2018-04-01

Full Text Available Nickel superalloys play a pivotal role in enabling power-generation devices on land, sea, and in the air. They derive their strength from coherent cuboidal precipitates of the ordered γ’ phase that is different from the γ matrix in composition, structure and properties. In order to reveal the correlation between elemental distribution, dislocation glide and the plastic deformation of micro- and nano-sized volumes of a nickel superalloy, a combined in situ nanoindentation compression study was carried out with a scanning electron microscope (SEM on micro- and nano-pillars fabricated by focused ion beam (FIB milling of Ni-base superalloy CMSX4. The observed mechanical response (hardening followed by softening was correlated with the progression of crystal slip that was revealed using FIB nano-tomography and energy-dispersive spectroscopy (EDS elemental mapping. A hypothesis was put forward that the dependence of material strength on the size of the sample (micropillar diameter is correlated with the characteristic dimension of the structural units (γ’ precipitates. By proposing two new dislocation-based models, the results were found to be described well by a new parameter-free Hall–Petch equation.

Improvement of the Oxidation Resistance of CoNiCrAlY Bond Coats Sprayed by High Velocity Oxygen-Fuel onto Nickel Superalloy Substrate

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Alessio Fossati

2010-11-01

Full Text Available CoNiCrAlY powders with similar granulometry and chemical composition, but different starting reactivity toward oxygen, were sprayed onto superalloy substrates by High Velocity Oxygen-Fuel producing coatings of similar thicknesses. After spraying, samples were maintained at 1,273 K in air for different test periods of up to 5,000 hours. Morphological, microstructural, compositional and electrochemical analyses were performed on the coated samples in order to assess the high temperature oxidation resistance provided by the two different powders. The powder with higher starting reactivity towards oxygen improves the oxidation resistance of the coated samples by producing thinner and more adherent thermally grown oxide layers.

Moessbauer effect measurements on the intermetallic compounds Ni3Al and Ni3Ge

International Nuclear Information System (INIS)

Drijver, J.W.; Woude, F. van der

1975-01-01

Moessbauer parameters obtained from room temperature emission and absorption spectra of Ni 3 Al and Ni 3 Ga processed by a computer assuming a singlet and a doublet are given. The doublet is due to iron or cobalt atoms at the nickel site. Quadrupole splitting at 57 Fe nuclei in Ni 3 Ga is larger than in Ni 3 Al, viz. 0.52 and 0.37 mm/sec, respectively. Isomer shift at the Al/Ga position is very close to -0.02 mm/sec found in metallic nickel. Also given are the hyperfine magnetic fields at 4.2 K. Considering the preference of 57 Co and 57 Fe atoms in the lattice, the field intensities at the nickel and aluminium sites are found to be 227 +- 1 and 238 +- 1 kOe, respectively. (Z.S.)

Intrinsic ductility and environmental embrittlement of binary Ni3Al

International Nuclear Information System (INIS)

George, E.P.; Liu, C.T.; Pope, D.P.

1993-01-01

Polycrystalline, B-free Ni 3 Al (23.4 at.% Al), produced by cold working and recrystallizing a single crystal, exhibits room temperature tensile ductilities of 3-5% in air and 13-16% in oxygen. These ductilities are considerably higher than anything previously reported, and demonstrate that the 'intrinsic' ductility of Ni 3 Al is much higher than previously thought. They also show that the moisture present in ordinary ambient air can severely embrittle Ni 3 Al (ductility decreasing from a high of 16% in oxygen to a low of 3% in air). Fracture is predominantly intergranular in both air and oxygen. This indicates that, while moisture can further embrittle the GBs in Ni 3 Al, they persist as weak links even in the absence of environmental embrittlement. However, they are not 'intrinsically brittle' as once thought, since they can withstand relatively large plastic deformations prior to fracture. Because B essentially eliminates environmental embrittlement in Ni 3 Al - and environmental embrittlement is a major cause of poor ductility in B-free Ni 3 Al - it is concluded that a significant portion of the so-called B effect must be related to suppression of moisture-induced environmental embrittlement. However, since B-doped Ni 3 Al fractures transgranularly, whereas B-free Ni 3 Al fractures predominantly intergranularly, B must have the added effect that it strengthens the GBs. A comparison with the earlier work on Zr-doped Ni 3 Al shows that Zr improves the ductility of Ni 3 Al, both in air and (and even more dramatically) in oxygen. While the exact mechanism of this ductility improvement is not clear at present, Zr appears to have more of an effect on (enhancing) GB strength than on (suppressing) environmental embrittlement

Nickel-base superalloy powder metallurgy: state-of-the-art

International Nuclear Information System (INIS)

Allen, M.M.; Athey, R.L.; Moore, J.B.

1975-01-01

Development of powder metallurgical methods for fabrication of Ni-base superalloy turbine engine disks is reviewed. Background studies are summarized and current state-of-art is discussed for the F100 jet engine, advanced applications, and forging processes

Creep Properties of NiAl-1Hf Single Crystals Re-Investigated

Science.gov (United States)

Whittenberger, J. Daniel; Locci, Ivan E.; Darolia, Ram; Bowman, Randy R.

2000-01-01

NiAl-1Hf single crystals have been shown to be quite strong at 1027 C, with strength levels approaching those of advanced Ni-based superalloys. Initial testing, however, indicated that the properties might not be reproducible. Study of the 1027 C creep behavior of four different NiAl-1Hf single-crystal ingots subjected to several different heat treatments indicated that strength lies in a narrow band. Thus, we concluded that the mechanical properties are reproducible. Recent investigations of the intermetallic NiAl have confirmed that minor alloying additions combined with single-crystal growth technology can produce elevated temperature strength levels approaching those of Ni-based superalloys. For example, General Electric alloy AFN 12 {Ni-48.5(at.%) Al-0.5Hf-1Ti-0.05Ga} has a creep rupture strength equivalent to Rene 80 combined with a approximately 30-percent lower density, a fourfold improvement in thermal conductivity, and the ability to form a self-protective alumina scale in aggressive environments. Although the compositions of strong NiAl single crystals are relatively simple, the microstructures are complex and vary with the heat treatment and with small ingot-toingot variations in the alloy chemistry. In addition, initial testing suggested a strong dependence between microstructure and creep strength. If these observations were true, the ability to utilize NiAl single-crystal rotating components in turbine machinery could be severely limited. To investigate the possible limitations in the creep response of high-strength NiAl single crystals, the NASA Glenn Research Center at Lewis Field initiated an in depth investigation of the effect of heat treatment on the microstructure and subsequent 1027 C creep behavior of [001]-oriented NiAl-1Hf with a nominal chemistry of Ni-47.5Al-1Hf-0.5Si. This alloy was selected since four ingots, grown over a number of years and possessing slightly different compositions, were available for study. Specimens taken from the

Integrated design of Nb-based superalloys: Ab initio calculations, computational thermodynamics and kinetics, and experimental results

International Nuclear Information System (INIS)

Ghosh, G.; Olson, G.B.

2007-01-01

An optimal integration of modern computational tools and efficient experimentation is presented for the accelerated design of Nb-based superalloys. Integrated within a systems engineering framework, we have used ab initio methods along with alloy theory tools to predict phase stability of solid solutions and intermetallics to accelerate assessment of thermodynamic and kinetic databases enabling comprehensive predictive design of multicomponent multiphase microstructures as dynamic systems. Such an approach is also applicable for the accelerated design and development of other high performance materials. Based on established principles underlying Ni-based superalloys, the central microstructural concept is a precipitation strengthened system in which coherent cubic aluminide phase(s) provide both creep strengthening and a source of Al for Al 2 O 3 passivation enabled by a Nb-based alloy matrix with required ductile-to-brittle transition temperature, atomic transport kinetics and oxygen solubility behaviors. Ultrasoft and PAW pseudopotentials, as implemented in VASP, are used to calculate total energy, density of states and bonding charge densities of aluminides with B2 and L2 1 structures relevant to this research. Characterization of prototype alloys by transmission and analytical electron microscopy demonstrates the precipitation of B2 or L2 1 aluminide in a (Nb) matrix. Employing Thermo-Calc and DICTRA software systems, thermodynamic and kinetic databases are developed for substitutional alloying elements and interstitial oxygen to enhance the diffusivity ratio of Al to O for promotion of Al 2 O 3 passivation. However, the oxidation study of a Nb-Hf-Al alloy, with enhanced solubility of Al in (Nb) than in binary Nb-Al alloys, at 1300 deg. C shows the presence of a mixed oxide layer of NbAlO 4 and HfO 2 exhibiting parabolic growth

Structure of NiCrAlY coatings deposited on single-crystal alloy turbine blade material by laser cladding

International Nuclear Information System (INIS)

Vilar, R.; Santos, E.C.; Ferreira, P.N.; Franco, N.; Silva, R.C. da

2009-01-01

In the present work single and multiple layer NiCrAlY coatings were produced by laser cladding on (100) single-crystalline substrates of SRR99 Ni-based superalloy. Detailed structural characterisation and texture analysis by optical microscopy, scanning electron microscopy, X-ray diffraction and Rutherford backscattering showed that the NiCrAlY coatings consisted essentially of γ phase with yttrium oxide (Y 2 O 3 ) and a small proportion of yttrium-aluminum garnet (Al 5 Y 3 O 12 ) precipitated in the interdendritic regions. The coatings presented a columnar dendritic structure grown by epitaxial solidification on the substrate and inherited the single-crystalline nature and the orientation of the substrate. The coating material also showed a mosaicity and a defect density similar to those of the substrate. It can be expected that the protective effect of these coatings against oxidation is greatly enhanced compared with polycrystalline coatings because high diffusivity paths, such as grain boundaries, are eliminated in single-crystalline coatings, thus reducing mass transport through the coating.

High-rate sputter deposition of NiAl on sapphire fibers

Energy Technology Data Exchange (ETDEWEB)

Reichert, K.; Martinez, C.; Cremer, R.; Neuschuetz, D. [Lehrstuhl fuer Theoretische Huettenkunde, RWTH Aachen, Aachen (Germany)

2002-07-01

Once the fiber-matrix bonding has been optimized to meet the different requirements during fabrication and operation of the later composite component, sapphire fiber reinforced NiAl will be a potential candidate to substitute conventional superalloys as structural material for gas turbine blades. To improve the composite fabrication process, a direct deposition of the intermetallic matrix material onto hBN coated sapphire fibers prior to the consolidation of the fiber-matrix composite is proposed. It is believed that this will simplify the fabrication process and prevent pore formation during the diffusion bonding. In addition, the fiber volume fraction can be quite easily adjusted by varying the NiAl coating thickness. For this, a high-rate deposition of NiAl is in any case necessary. It has been achieved by a pulsed DC magnetron sputtering of combined Al-Ni targets with the fibers rotating between the two facing cathodes. The obtained nickel aluminide coatings were analyzed as to structure and composition by means of X-ray (GIXRD) as well as electron diffraction (RHEED) and X-ray photoelectron spectroscopy (XPS), respectively. The morphology of the NiAl coatings was examined by SEM. (orig.)

Mesoscale modeling and simulation of microstructure evolution during dynamic recrystallization of a Ni-based superalloy

Energy Technology Data Exchange (ETDEWEB)

Chen, Fei [University of Nottingham, Department of Mechanical, Materials and Manufacturing Engineering, Nottingham (United Kingdom); Shanghai Jiao Tong University, Institute of Forming Technology and Equipment, Shanghai (China); Cui, Zhenshan [Shanghai Jiao Tong University, Institute of Forming Technology and Equipment, Shanghai (China); Ou, Hengan [University of Nottingham, Department of Mechanical, Materials and Manufacturing Engineering, Nottingham (United Kingdom); Long, Hui [University of Sheffield, Department of Mechanical Engineering, Sheffield (United Kingdom)

2016-10-15

Microstructural evolution and plastic flow characteristics of a Ni-based superalloy were investigated using a simulative model that couples the basic metallurgical principle of dynamic recrystallization (DRX) with the two-dimensional (2D) cellular automaton (CA). Variation of dislocation density with local strain of deformation is considered for accurate determination of the microstructural evolution during DRX. The grain topography, the grain size and the recrystallized fraction can be well predicted by using the developed CA model, which enables to the establishment of the relationship between the flow stress, dislocation density, recrystallized fraction volume, recrystallized grain size and the thermomechanical parameters. (orig.)

Improvement of stress-rupture property by Cr addition in Ni-based single crystal superalloys

International Nuclear Information System (INIS)

Chen, J.Y.; Feng, Q.; Cao, L.M.; Sun, Z.Q.

2011-01-01

Research highlights: → Cr improved the stress-rupture life of single crystal superalloys significantly. → Cr increased the Re partitioning ratio and resulted in more negative misfit. → Mechanism for improving the stress-rupture life by Cr addition is addressed here. - Abstract: The effects of Cr addition on the microstructure and stress-rupture property have been investigated in three experimental Ni-based single crystal superalloys containing various levels of Cr addition (0-5.7 wt.%). The Re partitioning ratio increased and the lattice misfit became more negative with increasing the Cr addition in both dendrite core and interdendritic region. The changes of elemental partitioning behaviors and the lattice misfit show good agreement with the change of γ' morphology. Cr addition increased the stress-rupture life at 1100 deg. C/140 MPa significantly due to higher γ' volume fraction, more negative lattice misfit and a well rafting structure as well as less width of γ channels. High Cr addition (5.7 wt.%) increased the degree of Re and Cr supersaturation in the γ phase and promoted the formation of topologically close-packed (TCP) phases significantly under thermal exposure and creep deformation at 1100 deg. C.

Erosion–corrosion behaviour of Ni-based superalloy Superni-75

Indian Academy of Sciences (India)

The super-heater and re-heater tubes of the boilers used in thermal power plants are ... mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the ...

Microstructure and mechanical properties of sputter deposited Ni/Ni{sub 3}Al multilayer films at elevated temperature

Energy Technology Data Exchange (ETDEWEB)

Zhang, Chao [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai 200240 (China); Feng, Kai, E-mail: fengkai@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai 200240 (China); Lu, Fenggui; Huang, Jian; Wu, Yixiong [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai 200240 (China)

2016-08-15

Highlights: • Ni/Ni{sub 3}Al multilayers are prepared by magnetron sputtering. • Both grain size and phase constitution of annealed Ni/Ni{sub 3}Al multilayers are dependent on individual layer thickness. • The hardness of annealed Ni/Ni{sub 3}Al multilayers varies with individual layer thickness and annealing temperature. • 40 nm Ni/Ni{sub 3}Al multilayer exhibits excellent hardness at elevated temperature. - Abstract: Nano-structured Ni/Ni{sub 3}Al multilayer was prepared by magnetron sputtering, with individual layer thicknesses h varying from 10 to 160 nm. The microstructure and hardness of Ni/Ni{sub 3}Al multilayer were investigated by X-ray diffraction, transmission electron microscopy and nanoindentation. The results show that the hardness increases with decreasing h for as-deposited and 500 °C annealed multilayers. When annealed at 700 °C, the hardness approach a peak value at h = 40 nm with followed by softening at smaller h. The influence of individual layer thickness, grain size as well as formation of ordered Ni{sub 3}Al on strengthening mechanisms of Ni/Ni{sub 3}Al multilayers at elevated temperature are discussed.

On the nature of γ′ phase cutting and its effect on high temperature and low stress creep anisotropy of Ni-base single crystal superalloys

Czech Academy of Sciences Publication Activity Database

Jácome, L. A.; Nörtershäuser, P.; Somsen, C.; Dlouhý, Antonín; Eggeler, G.

2014-01-01

Roč. 69, MAY (2014), s. 246-264 ISSN 1359-6454 Institutional support: RVO:68081723 Keywords : Ni-base single crystal superalloys * Creep * Anisotropy * Dislocation * Rafting Subject RIV: JG - Metallurgy Impact factor: 4.465, year: 2014

Microstructure and mechanical properties of the superalloy ATI Allvac 718Plus

International Nuclear Information System (INIS)

Zickler, Gerald A.; Schnitzer, Ronald; Radis, Rene; Hochfellner, Rainer; Schweins, Ralf; Stockinger, Martin; Leitner, Harald

2009-01-01

ATI Allvac 718Plus is a novel nickel-based superalloy, which was designed for heavy-duty applications in aerospace turbines. In the present study the high-resolution investigation techniques, atom probe tomography, electron microscopy and in situ high-temperature small-angle neutron scattering were used for a comprehensive microstructural characterization. The alloy contains nanometer-sized spherical γ' phase precipitates (Ni 3 (Al,Ti)) and plate-shaped δ phase precipitates (Ni 3 Nb) of micrometer size. The precipitation kinetics of the γ' phase can be described by a classical model for coarsening. The precipitation strongly influences the mechanical properties and is of high scientific and technological interest.

Influence of the alloy composition on the oxidation and internal-nitridation behaviour of nickel-base superalloys

International Nuclear Information System (INIS)

Krupp, U.; Christ, H.-J.

1999-01-01

Internal nitridation of nickel-base superalloys takes place as a consequence of the failure of protecting oxide scales (Al 2 O 3 and Cr 2 O 3 , respectively) and leads to a deterioration of the material properties due to near-surface embrittlement caused by the nitrides precipitated (TiN and AlN, respectively) and due to near-surface dissolution of the γ' phase. By using thermogravimetric methods in a temperature range between 800 C and 1100 C supplemented by microstructural examinations, the failure potential due to internal nitridation could be documented. A quantification was carried out by extending the experimental program to thermogravimetric studies in a nearly oxygen-free nitrogen atmosphere which was also applied to various model alloys of the system Ni-Cr-Al-Ti. It could be shown that the nitrogen diffusivity and solubility in nickel-base alloys is influenced particularly by the chromium concentration. An increasing chromium content leads to an enhanced internal-nitridation attack. (orig.)

The effect of heat treatment on the micro-structure and the mechanical properties of high-temperature nickel-base-superalloys

International Nuclear Information System (INIS)

Schubert, R.; Horn, E.

1974-01-01

General review of heat treatment applied to high-temperature nickel-base-superalloys as a function of the volume percent of the γ'-phase. Heat treatment schedule. γ'-morphology and γ'-distribution as well as their effect on mechanical properties. Values obtained from tensile tests up to 1,000 0 C. Results obtained from creep tests. Limitation for the heat treatment of alloys having an unstable γ'-phase. Alloys X 5 NiCrTi 26 15, ATS 270 (approximately INCO 718), NiCr 20 TiAl, NiCr 20 Co 18 Ti, ATS 342 (approximately Waspaloy), ATS 354 (approximately Udimet 520), NiCo 20 Cr 15 MoAlTi, ATS 382 (approximately Udimet 710), ATS 381-G (approximately Mar M 246), FIS 145 and ATS 391-G (aproximately IN 100). (orig.) [de

High temperature low cycle fatigue behavior of Ni-base superalloy M963

International Nuclear Information System (INIS)

He, L.Z.; Zheng, Q.; Sun, X.F.; Guan, H.R.; Hu, Z.Q.; Tieu, A.K.; Lu, C.; Zhu, H.T.

2005-01-01

The cyclic stress-strain response and the low cycle fatigue life behavior of solution treated Ni-base superalloy M963 were studied. Fully reversed strain-controlled tests were performed at temperature range from 700 to 950 deg. C in air at a constant total strain rate. The dislocation characteristics and failed surface observation were evaluated through scanning electron microscopy and transmission electron microscopy, respectively. The alloy exhibited the cyclic hardening, softening, or stable cyclic stress response, which was dependent on the temperature and total strain range. The fracture surface observation revealed that fatigue crack initiation was transgranular and closely related to the total strain range; however, fatigue crack propagation exhibited a strong dependence on testing temperature. The dramatic reduction in fatigue life and intergranular cracking observed at 900 and 950 deg. C were attributed to oxidation

Amperometric glucose sensor based on the Ni(OH){sub 2}/Al(OH){sub 4}{sup −} electrode obtained from a thin Ni{sub 3}Al foil

Energy Technology Data Exchange (ETDEWEB)

Jarosz, Magdalena, E-mail: jarosz@chemia.uj.edu.pl [Department of Physical Chemistry and Electrochemistry, Faculty of Chemistry, Jagiellonian University, Ingardena 3, 30060 Krakow (Poland); Socha, Robert P. [Jerzy Haber Institute of Catalysis and Surface Chemistry Polish Academy of Sciences, Niezapominajek 8, 30239 Krakow (Poland); Jóźwik, Paweł [Faculty of Advanced Technology and Chemistry, Military University of Technology, Kaliskiego 2, 00908 Warsaw (Poland); Sulka, Grzegorz D. [Department of Physical Chemistry and Electrochemistry, Faculty of Chemistry, Jagiellonian University, Ingardena 3, 30060 Krakow (Poland)

2017-06-30

Highlights: • Chemical etching of Ni{sub 3}Al alloy in an acidic mixture was performed. • Electrochemical activity of samples was achieved by their oxidation in NaOH. • Ni(OH){sub 2}/Al(OH){sub 4}{sup −} electrode showed electrochemical activity towards glucose. • Synthesized material is characterized by high sensitivity and short response time. - Abstract: In this report, we present a facile and relatively fast method to roughen the surface of Ni{sub 3}Al–based intermetallic foil, and test it as an amperometric non-enzymatic glucose sensor. The alloy samples underwent chemical etching in a H{sub 3}PO{sub 4}:CH{sub 3}COOH (HAc):HNO{sub 3}:H{sub 2}O (24:1:1:7 in volume) solution in order to achieve a high surface area with more electroactive sites. The Ni(OH){sub 2}/Al(OH){sub 4}{sup −} electrode was fabricated using potential cycling technique in a highly concentrated alkaline solution. The electrodes were tested electrochemically for oxidation of glucose. We have demonstrated that Ni(OH){sub 2}/Al(OH){sub 4}{sup −} electrodes exhibit high sensitivity towards glucose detection (796 μAmM{sup -1}cm{sup -2}) and short response time (3 s) upon successive addition of glucose. Moreover, as for a non-nanometric material, prepared electrodes show a relatively good linear correlation between current density and glucose concentration (0.025–0.45 mM) and limit of detection (47.6 μM). For more in-depth characterization of presented material, electrodes were examined using scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS).

Development of a Ni-based superalloy with cellular structure and interconnected micro porosity

International Nuclear Information System (INIS)

Bernabe, A.; Lopez, E.; Gil-Sevillano, J.

1998-01-01

A cellular metallic material with interconnected porosity of controlled size of an order of 10 μm has been developed by electrochemical dissolution of tungsten grains in a W-Ni-Fe heavy alloy. The nickel superalloy with sponge structure and high surface/volume ratio can also be processed recycling chips from heavy metal machining (Patent number p9700191, 1997). Applications for the new materials could be found as support for catalysts, high temperature filters for corrosive fluids, burners, etc. (Author) 10 refs

Measurements of short-range ordering in Ni3Al

International Nuclear Information System (INIS)

Okamoto, J.K.; Ahn, C.C.

1992-01-01

This paper reports on extended electron energy-loss fine structure (EXELFS) that has been used to measure short-range ordering in Ni 3 Al. Films of fcc Ni 3 Al with suppressed short-range order synthesized by vacuum evaporation of Ni 3 Al onto room temperature substrates. EXELFS data were taken from both Al K and Ni L 23 edges. The development of short-range order was observed after the samples were annealed for various times at temperatures below 350 degrees C. Upon comparison with ab initio planewave EXELFS calculations, it was found that the Warren-Cowley short-range order parameter a(1nn) changed by about -0.1 after 210 minutes of annealing at 150 degrees C

Superstructure formation in PrNi_2Al_3 and ErPd_2Al_3

International Nuclear Information System (INIS)

Eustermann, Fabian; Hoffmann, Rolf-Dieter; Janka, Oliver; Oldenburg Univ.

2017-01-01

The intermetallic phase ErPd_2Al_3 was obtained by arc-melting of the elements and subsequent annealing for crystal growth. The sample was studied by X-ray diffraction on powders and single crystals. The structure of ErPd_2Al_3 was refined from X-ray diffraction data and revealed a superstructure of PrNi_2Al_3 - a CaCu_5 derivative (P6/m, a=1414.3(1), c=418.87(3) pm wR=0.0820, 1060 F"2 values, 48 variables). The same superstructure was subsequently found for PrNi_2Al_3 (P6/m, a=1407.87(4), c=406.19(2) pm, wR=0.0499, 904 F"2 values, 47 variables). In the crystal structure, the aluminium and transition metal atoms form a polyanionic network according to [T_2Al_3]"δ"-, while rare earth atoms fill cavities within the networks. They are coordinated by six transition metal and twelve aluminum atoms. In contrast to the PrNi_2Al_3 type structure reported so far, two crystallographic independent rare-earth sites are found of which one (1b) is shifted by 1/2 z, causing a distortion in the structure along with a recoloring of the T and Al atoms in the network.

Kink structures induced in nickel-based single crystal superalloys by high-Z element migration

Energy Technology Data Exchange (ETDEWEB)

Sun, Fei; Zhang, Jianxin [Key Laboratory for Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Mao, Shengcheng [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China); Jiang, Ying [Center of Electron Microscopy and State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Feng, Qiang [National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Shen, Zhenju; Li, Jixue; Zhang, Ze [Center of Electron Microscopy and State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Han, Xiaodong [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China)

2015-01-05

Highlights: • Innovative kink structures generate at the γ/γ′ interfaces in the crept superalloy. • Clusters of heavy elements congregate at the apex of the kinks. • Dislocation core absorbs hexagonal structural high-Z elements. - Abstract: Here, we investigate a new type of kink structure that is found at γ/γ′ interfaces in nickel-based single crystal superalloys. We studied these structures at the atomic and elemental level using aberration corrected high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM). The core of the dislocation absorbs high-Z elements (i.e., Co and Re) that adopt hexagonal arrangements, and it extrudes elements (i.e., Ni and Al) that adopt face centered cubic (fcc) structures. High-Z elements (i.e., Ta and W) and Cr, which is a low-Z element, are stabilized in body centered cubic (bcc) arrangements; Cr tends to behave like Re. High-Z elements, which migrate and adopt a hexagonal structure, induce kink formation at γ/γ′ interfaces. This process must be analyzed to fully understand the kinetics and dynamics of creep in nickel-based single crystal superalloys.

Prospects for designing structural cast eutectic alloys on Al-Ce-Ni system base

International Nuclear Information System (INIS)

Belov, N.A.; Naumova, E.S.

1996-01-01

The phase diagram of Al-Ce-Ni system is built for an aluminium corner at component concentration up to 16 mass %Ce and 8 mass%Ni. A ternary eutectic reaction is established at 12%Ce, 5%Ni and 626 deg C. The ternary eutectic alloy is similar in structure to rapidly cooled Al base alloys with transition metals. The possibility to design new cast alloys based on three-phase (Al)+NiAl 3 +CeAl 4 eutectics is under consideration. Al-Zn-Mg-Cu, Al-Sc and Al-Zr base alloys can be used as (Al) constituent of the eutectics. The new alloys may be considered as heat resistant ones due to the fact that no structural changes are observed in castings on heating up to 350 deg C. 18 refs.; 4 figs.; 2 tabs

Microporous Ni@NiO nanoparticles prepared by chemically dealloying Al_3Ni_2@Al nanoparticles as a high microwave absorption material

International Nuclear Information System (INIS)

Pang, Yu; Xie, Xiubo; Li, Da; Chou, Wusheng; Liu, Tong

2017-01-01

The Al_3Ni_2@Al nanoparticles (NPs) were prepared from Ni_4_5Al_5_5 master alloy by hydrogen plasma-metal reaction method, and were subsequently dealloyed to produce porous Ni@NiO NPs of 36 nm. The pore size ranges from 0.7 to 1.6 nm, leading to large specific surface area of 69.5 m"2/g and big pore volume of 0.507 cc/g. The saturation magnetization (M_S) and coercivity (H_C) of the microporous Ni@NiO NPs are 11.5 emu/g and 5.2 Oe. They exhibit high microwave absorption performance with a minimum reflection coefficient (RC) of −86.9 dB and an absorption bandwidth of 2.6 GHz (RC≤−10 dB) at thickness of 4.5 mm. The enhanced microwave absorption properties are attributed to the synergistic effect of the magnetic Ni core and dielectric NiO shell, and the micropore architecture. The NPs with micropore morphology and core/shell structure open a new way to modify the microwave absorption performance. - Graphical abstract: The microporous Ni/NiO nanoparticles prepared by chemically dealloying Al_3Ni_2@Al NPs exhibit high microwave absorption intensity (−86.9 dB) and wide absorption bandwidth (2.6 GHz for RC≤−10 dB). - Highlights: • Microporous Ni/NiO nanoparticals were prepared by chemically dealloying method. • They possessed micropores of 0.7–1.6 nm with a surface area of 69.5 m"2/g. • They showed high microwave absorption intensity and wide absorption bandwidth. • Microwave absorption mechanism was explained by micropore and core/shell structures.

Potentiodynamic polarization studies of bulk amorphous alloy Zr57Cu15.4Ni12.6Al10Nb5 and Zr59Cu20Ni8Al10Ti3 in aqueous HNO3 media

International Nuclear Information System (INIS)

Sharma, Poonam; Dhawan, Anil; Jayraj, J.; Kamachi Mudali, U.

2013-01-01

The potentiodynamic polarization studies were carried out on Zr based bulk amorphous alloy Zr 57 Cu 15.4 Ni 12.6 Al 10 Nb 5 and Zr 59 Cu 20 Ni 8 Al 10 Ti 3 in solutions of 1 M, 6 M and 11.5 M HNO 3 aqueous media at room temperature. As received specimens of Zr 57 Cu 15.4 Ni 12.6 Al 10 Nb 5 (5 mm diameter rod) and Zr 59 Cu 20 Ni 8 Al 10 Ti 3 (3 mm diameter rod) were polished with SiC paper before testing them for potentiodynamic polarization studies. The amorphous nature of the specimens was checked by X-ray diffraction. The bulk amorphous alloy Zr 59 Cu 20 Ni 8 Al 10 Ti 3 shows the better corrosion resistance than Zr 57 Cu 15.4 Ni 12.6 Al 10 Nb 5 alloy in the aqueous HNO 3 media as the value of the corrosion current density (I corr ) for Zr 57 Cu 15.4 Ni 12.6 Al 10 Nb 5 alloy were found to be more than Zr 59 Cu 20 Ni 8 Al 10 Ti 3 alloy in aqueous HNO 3 media. The improved corrosion resistance of Zr 59 Cu 20 Ni 8 Al 10 Ti 3 alloy is possibly due to the presence of Ti and formation of TiO 2 during anodic oxidation. Both Zr based bulk amorphous alloys shows wider passive range at lower concentration of nitric acid and the passive region gets narrowed down with the increase in concentration. A comparison of data obtained from both the Zr-based bulk amorphous alloys is made and results are discussed in the paper. (author)

Charge-transport in Josephson-junctions with ferromagnetic Ni3Al-interlayer

International Nuclear Information System (INIS)

Born, F.

2006-01-01

The present dissertation reports on experimental studies about superconducting coupling through a thin Ni 76 Al 24 film. A new patterning process has been developed, which allows in combination with the wedge shaped deposition technique the in situ deposition of 20 single Nb/Al/Al 2 O 3 /Ni 3 Al/Nb multilayers, each with its own well defined Ni 3 Al thickness. Every single multilayer consists of 10 different sized Josephson junctions, showing a high reproducibility and scaling with its junction area. Up to six damped oscillations of the critical current density against F-layer thickness were observed, revealing three single 0-π-transitions in the ground state of Josephson junctions. Contrary to former experimental studies, the exponential decay length is one magnitude larger than the oscillation period defining decay length. The theoretical predictions based on linearised Eilenberger equations results in excellent agreement of theory and experimental results. (orig.)

High Temperature coatings based on β-NiAI

Energy Technology Data Exchange (ETDEWEB)

Severs, Kevin [Iowa State Univ., Ames, IA (United States)

2012-01-01

High temperature alloys are reviewed, focusing on current superalloys and their coatings. The synthesis, characerization, and oxidation performance of a NiAl–TiB₂ composite are explained. A novel coating process for Mo–Ni–Al alloys for improved oxidation performance is examined. The cyclic oxidation performance of coated and uncoated Mo–Ni–Al alloys is discussed.

Solute transport during the cyclic oxidation of Ni-Cr-Al alloys. M.S. Thesis

Science.gov (United States)

Nesbitt, J. A.

1982-01-01

Important requirements for protective coatings of Ni-Cr-Al alloys for gas turbine superalloys are resistance to oxidation accompanied by thermal cycling, resistance to thermal fatigue cracking. The resistance to oxidation accompanied by thermal cycling is discussed. The resistance to thermal fatigue cracking is also considered.

Microstructural investigations of Ni and Ni2Al3 coatings exposed in biomass power plants

DEFF Research Database (Denmark)

Wu, D. L.; Dahl, K. V.; Christiansen, T. L.

2018-01-01

The present work investigates the corrosion resistance of Ni and Ni2Al3 coated austenitic stainless steel (TP347H) tubes, which were exposed in a biomass-fired boiler with an outlet steam temperature of 540 °C for 6757 h. The Ni2Al3 coating was produced by electroplating Ni followed by low...... temperature pack cementation. After exposure, microstructural investigations were performed by light optical and electron microscopy (SEM-EDS). Electroplated Ni coatings were not protective in straw firing power plants and exhibited similar corrosion morphology as uncoated tubes. For Ni2Al3 coatings...

Multi-Scale Computational Modeling of Ni-Base Superalloy Brazed Joints for Gas Turbine Applications

Science.gov (United States)

Riggs, Bryan

Brazed joints are commonly used in the manufacture and repair of aerospace components including high temperature gas turbine components made of Ni-base superalloys. For such critical applications, it is becoming increasingly important to account for the mechanical strength and reliability of the brazed joint. However, material properties of brazed joints are not readily available and methods for evaluating joint strength such as those listed in AWS C3.2 have inherent challenges compared with testing bulk materials. In addition, joint strength can be strongly influenced by the degree of interaction between the filler metal (FM) and the base metal (BM), the joint design, and presence of flaws or defects. As a result, there is interest in the development of a multi-scale computational model to predict the overall mechanical behavior and fitness-for-service of brazed joints. Therefore, the aim of this investigation was to generate data and methodology to support such a model for Ni-base superalloy brazed joints with conventional Ni-Cr-B based FMs. Based on a review of the technical literature a multi-scale modeling approach was proposed to predict the overall performance of brazed joints by relating mechanical properties to the brazed joint microstructure. This approach incorporates metallurgical characterization, thermodynamic/kinetic simulations, mechanical testing, fracture mechanics and finite element analysis (FEA) modeling to estimate joint properties based on the initial BM/FM composition and brazing process parameters. Experimental work was carried out in each of these areas to validate the multi-scale approach and develop improved techniques for quantifying brazed joint properties. Two Ni-base superalloys often used in gas turbine applications, Inconel 718 and CMSX-4, were selected for study and vacuum furnace brazed using two common FMs, BNi-2 and BNi-9. Metallurgical characterization of these brazed joints showed two primary microstructural regions; a soft

The oxidation of aluminide diffusion coatings containing platinum used for the protection of IN738 superalloy

International Nuclear Information System (INIS)

Hanna, M.D.; Haworth, C.W.

1993-01-01

Aluminide coatings, as used for the protection against oxidation of most nickel-base superalloy components in modern jet engines, have been formed by a diffusion process on IN738 to give a coating that is essentially NiAl containing Al-rich precipitates. Aluminide coatings containing platinum have also been produced by initially depositing a thin layer (several microns thick) of Pt on the superalloy prior to the aluminisation process. Depending upon the details of the processing (such as the thickness of the Pt or the Al flux during the diffusion process) the structure of the coating on being formed was essentially either PtAl/sub 2/, PtAl or NiAl, or a mixture of these phases, but after some hours heat treatment at a high temperature (equivalent to service) was converted to either NiAl (containing Pt), or PtAl (containing Ni) or a mixture of PtAl and NiAl. The oxidation rate of these coatings at different temperatures between 800 and 1000 deg. C was studied using an automatic recording micro-balance and compared with the oxidation rate of a simple aluminide coating and of uncoated IN738. Further longer-term oxidation tests, including cyclic tests, were also undertaken. The Pt containing coatings gave approximately the same performance, and some were slightly better than the simple aluminide coatings, (and much better than the uncoated IN738). Both sections through the oxidised surface of the Al/sub 2/O/sub 3/ scale formed on the coatings were examined using optical microscopy and the SEM. The coating/scale interface on the platinum aluminide was seen to be slightly convoluted. It was more adherent and showed less tendency to spall than that formed on the simple aluminide coating. (author)

On the Path to Optimizing the Al-Co-Cr-Cu-Fe-Ni-Ti High Entropy Alloy Family for High Temperature Applications

Directory of Open Access Journals (Sweden)

Anna M. Manzoni

2016-03-01

Full Text Available The most commonly investigated high entropy alloy, AlCoCrCuFeNi, has been chosen for optimization of its microstructural and mechanical properties by means of compositional changes and heat treatments. Among the different available optimization paths, the decrease of segregating element Cu, the increase of oxidation protective elements Al and Cr and the approach towards a γ-γ′ microstructure like in Ni-based superalloys have been probed and compared. Microscopical observations have been made for every optimization step. Vickers microhardness measurements and/or tensile/compression test have been carried out when the alloy was appropriate. Five derived alloys AlCoCrFeNi, Al23Co15Cr23Cu8Fe15Ni16, Al8Co17Cr17Cu8Fe17Ni33, Al8Co17Cr14Cu8Fe17Ni34.8Mo0.1Ti1W0.1 and Al10Co25Cr8Fe15Ni36Ti6 (all at.% have been compared to the original AlCoCrCuFeNi and the most promising one has been selected for further investigation.

Effects of cutting parameters on machinability characteristics of Ni-based superalloys: a review

Directory of Open Access Journals (Sweden)

Kaya Eren

2017-12-01

Full Text Available Nickel based superalloys offer high strength, corrosion resistance, thermal stability and superb thermal fatigue properties. However, they have been one of the most difficult materials to machine due to these properties. Although we are witnessing improved machining strategies with the developing machining, tooling and inspection technologies, machining of nickel based superalloys is still a challenging task due to in-process strains and post process part quality demands.

Studies on SiC(p) reinforced Al-Al sub 3 Ni eutectic matrix composites

International Nuclear Information System (INIS)

Masrom, A.K.; Foo, L.C.; Ismail, A.B.

1996-01-01

An investigation on processing of Al-5.69wt% Ni eutectic with SiC particulate composites is reported. The intermetallic composites are prepared by elemental powder metallurgy route and sintered at two different temperatures, i.e., 600 degree C and 620 degree C. Results show that the metal matrix was Al-Al sub 3 Ni eutectic. The phase analysis by XRD identified the presence of Al sub 3 Ni and Al as dominant phases together with silicon and Al sub 4 C sub 3 phase as minor phases. The Al sub 4 C sub 3 and Si phases are formed during sintering due to SiC-Al interface reaction. SEM micrographs also reveal the formation of microvoid surrounding the SiC particle

On the Occurrence of Liquation During Linear Friction Welding of Ni-Based Superalloys

Science.gov (United States)

Masoumi, F.; Shahriari, D.; Jahazi, M.; Cormier, J.; Flipo, B. C. D.

2017-06-01

A combination of experimental and analytical methods was used to study the possible occurrence of liquation during LFW of the newly developed AD730TM Ni-based superalloy. LFWed joints were produced using a semi-industrial size facility and the interfaces of the joints as well as the ejected flash were examined using optical and Field Emission Gun Scanning Electron Microscopy (FEG-SEM). Physical simulation of the LFW thermal cycle, using thermomechanical simulator Gleeble™ 3800, showed that incipient melting started from 1473 K (1200 °C). The analytical model, calibrated by experiments, predicted that the highest temperature of the interface was about 1523 K (1250 °C). The constitutive equations based on lattice and pipe diffusion models were developed to quantify the self-diffusivity of the elements and control the extent of liquation by considering the effect of LFW process parameters. Analytical results show that the application of compressive stresses during LFW results in 25 times increase in the diffusion of Ni atoms at the weld interface. Therefore, no presence of re-solidified phases, i.e., occurrence of liquation, was observed in the microstructure of the weld zone or the flash in the present study. Based on the obtained results, a methodology was developed for designing the optimum pressure above which no liquation, and hence cracking, will be observable.

First-principles investigations of Ni3Al(111) and NiAl(110) surfaces at metal dusting conditions

DEFF Research Database (Denmark)

Saadi, Souheil; Hinnemann, Berit; Appel, Charlotte C.

2011-01-01

We investigate the structure and surface composition of the γ′-Ni3Al(111) and β-NiAl(110) alloy surfaces at conditions relevant for metal dusting corrosion related to catalytic steam reforming of natural gas. In regular service as protective coatings, nickel–aluminum alloys are protected...... by an oxide scale, but in case of oxide scale spallation, the alloy surface may be directly exposed to the reactive gas environment and vulnerable to metal dusting. By means of density functional theory and thermochemical calculations for both the Ni3Al and NiAl surfaces, the conditions under which CO and OH...... adsorption is to be expected and under which it is inhibited, are mapped out. Because CO and OH are regarded as precursors for nucleating graphite or oxide on the surfaces, phase diagrams for the surfaces provide a simple description of their stability. Specifically, this study shows how the CO and OH...

Low cycle fatigue behavior of polycrystalline NiAl at 300 and 1000 K

Science.gov (United States)

Lerch, Bradley A.; Noebe, Ronald D.

1993-01-01

mechanism. The C+E samples were tested only in air. At 1000 K, NiAl exhibited a superior fatigue life when compared to most superalloys on a plastic strain basis, but was inferior to most superalloys on a stress basis.

Corrosion effect on the electrochemical properties of LaNi3.55Mn0.4Al0.3Co0.75 and LaNi3.55Mn0.4Al0.3Fe0.75 negative electrodes used in Ni-MH batteries

International Nuclear Information System (INIS)

Khaldi, Chokri; Boussami, Sami; Rejeb, Borhene Ben; Mathlouthi, Hamadi; Lamloumi, Jilani

2010-01-01

The thermodynamic parameters, electrochemical capacity, equilibrium potential and the equilibrium pressure, of LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 alloys have been evaluated from the electrochemical isotherms (C/30 and OCV methods) and CV technique. A comparative study has been done between the parameter values deduced from the electrochemical methods and the solid-gas method. The parameter values deduced from the electrochemical methods are influenced by the electrochemical corrosion of the alloys in aqueous KOH electrolyte. The corrosion behaviour of the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 electrodes after activation was investigated using the method of the potentiodynamic polarization. The variation of current and potential corrosion values with the state of charge (SOC) show that the substitution of cobalt by iron accentuates the corrosion process. The high-rate dischargeability (HRD) of the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 alloys was examined. By increasing the discharge current the (HRD) decrease linearly for both the alloys and for the LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 compound is greater then for the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 one.

Effects of electrical discharge surface modification of superalloy Haynes 230 with aluminum and molybdenum on oxidation behavior

International Nuclear Information System (INIS)

Bai, C.-Y.

2007-01-01

The effects of the electrical discharge alloying (EDA) process on improving the high temperature oxidation resistance of the Ni-based superalloy Haynes 230 have been investigated. The 85 at.% Al and 15 at.% Mo composite electrode provided the surface alloying materials. An Al-rich layer is produced on the surface of the EDA specimen alloyed with positive electrode polarity, whereas, many discontinuous piled layers are attached to the surface of the EDA superalloy when negative electrode polarity is selected. The oxidation resistance of the specimen alloyed with positive electrode polarity is better than that of the unalloyed superalloy, and the effective temperature of oxidation resistance of the alloyed layer can be achieved to 1100 o C. Conversely, the oxidation resistance of the other EDA specimen alloyed with negative electrode polarity is even worse than that of the unalloyed superalloy

In situ TEM investigation on the precipitation behavior of μ phase in Ni-base single crystal superalloys

International Nuclear Information System (INIS)

Gao, Shuang; Liu, Zhi-Quan; Li, Cai-Fu; Zhou, Yizhou; Jin, Tao

2016-01-01

The precipitation behavior of μ phase in Ni-base single crystal superalloys was investigated by in situ transmission electron microscopy (TEM). A layer-by-layer growth process with a ledge propagation mechanism was first observed during in situ precipitation. Three types of μ phase with different morphologies were found, which grow along [001] μ with (001) μ planar defects, [-111] μ with (1–12) μ planar defects, as well as both directions with mixed planar defects. High-resolution TEM image and established atomic models reveal a basic growth mechanism of μ phase by stacking on (001) μ plane and randomly forming coherent planar defects, while the nucleation of incoherent (1–12) μ planar defects at the early stage of precipitation plays an important role in affecting the basic growth mechanism. The frequent faults during the stacking process of the sub-unit layers within μ lattice should be responsible for the defect formation. -- Graphical abstract: In situ transmission electron microscopy (TEM) investigations reveal the layer-by-layer growth mechanism of μ phase precipitated in Ni-base single crystal superalloys. Three types of μ phase with different morphologies were formed at 1050 °C, which grows along [001] μ with (001) μ planar defects, [-111] μ with (1–12) μ planar defects, as well as both directions with mixed planar defects respectively. Formation of (001) μ micro-twin and stacking fault is the essential feature for precipitated μ phase, while nucleation of incoherent (1–12) μ planar defects plays an important role in changing growth method. Display Omitted

Surface and interface analysis of PVD Al-O-N and {gamma}-Al{sub 2}O{sub 3} diffusion barriers

Energy Technology Data Exchange (ETDEWEB)

Cremer, R.; Witthaut, M.; Reichert, K.; Neuschuetz, D. [Technische Hochschule Aachen (Germany). Lehrstuhl fuer Metallurgie der Kernbrennstoffe und Theoretische Huettenkunde

1999-10-01

The suitability of PVD films of {gamma}-Al{sub 2}O{sub 3} and of ternary Al-O-N as diffusion barriers between a nickel based superalloy CMSX-4 and NiCoCrAlY for a possible application in gas turbines was investigated. Therefore, an Al{sub 2}O{sub 3} film and, alternatively, an Al-O-N film were deposited on CMSX-4 at 100 C substrate temperature by means of reactive magnetron sputtering ion plating (MSIP). After characterization of composition and structure of the films by X-ray photoelectron spectroscopy (XPS) and grazing incidence X-ray diffraction (XRD), a NiCoCrAlY coating was deposited onto the diffusion barriers and, for comparison, directly onto CMSX-4 by MSIP as well. The composites were annealed for 4 h at 1100 C under inert atmosphere. Wavelength dispersive X-ray (WDX) element mappings and line-scans of the cross-sectional cut served to evaluate the suitability of the films as diffusion barriers. After detachment of the coatings from the substrate, the phase stabilities of the two metastable phases {gamma}-Al{sub 2}O{sub 3} and Al-O-N were determined by means of grazing incidence XRD. Without a diffusion barrier, enhanced interdiffusion was observed. Analyses of the composite with the {gamma}-Al{sub 2}O{sub 3} interlayer revealed diffusion of Ti and Ta from the substrate into the NiCoCrAlY coating. No interdiffusion of Ni, Ti, Ta, and Cr could be detected in case of the ternary Al-O-N film. Whereas the ternary Al-O-N film remained in the as-deposited X-ray amorphous structure after annealing, a phase change from the {gamma} to the {alpha} modification could be observed in case of the Al{sub 2}O{sub 3} film, presumably responsible for its lower efficiency as a diffusion barrier. (orig.)

Development of advanced P/M Ni-base superalloys for turbine disks

Directory of Open Access Journals (Sweden)

Garibov Genrikh S.

2014-01-01

Full Text Available In the process of evolution of powder metallurgy in Russia the task permanently formulated was the following: to improve strength properties of P/M superalloys without application of additional complex HIPed blanks deformation operation. On the other hand development of a turbine disk material structure to ensure an improvement in aircraft engine performance requires the use of special HIP and heat treatment conditions. To ensure maximum strength properties of disk materials it is necessary to form a structure which would have optimum size of solid solution grains, γ′-phases and carbides. Along with that heating of the material up to a temperature determined by solvus of an alloy ensures a stable and reproducible level of mechanical properties of the disks. The above-said can be illustrated by successful mastering of new complex-alloyed VVP-class superalloys with the use of powder size − 100 μm. Application of special HIP and heat treatment conditions for these superalloys to obtain the desired grain size and the strengthening γ′-phase precipitates allowed a noticeable improvement in ultimate tensile strength and yield strength up to ≥1600 MPa and ≥1200 MPa respectively. 100 hrs rupture strength at 650 ∘C and 750 ∘C was improved up to 1140 MPa and 750 MPa respectively. P/M VVP nickel-base superalloys offer higher characteristics in comparison with many superalloys designed for the same purposes. HIPed disc compacts manufactured from PREP-powder have a homogeneous micro- and macrostructure, a stable level of mechanical properties.

Preparation of TiC/Ni3Al Composites by Upward Melt Infiltration

Institute of Scientific and Technical Information of China (English)

无

2000-01-01

TiC/Ni3Al composites have been prepared using upward infiltration method. The densificstion was performed by both Ni3Al melt filling and TiC sintering during the infiltration. The dissolution of TiC in liquid Ni3Al has been evidenced by finding Ni3(Al,Ti)C after fast cooling in the TiC/Ni3Al composites. The dissolution may be responsible for the infiltration and sintering. Compared with downward infiltration, the upward infiltration brought about higher strength and fracture toughness and shorter infiltration time. TiC/20 vol. pct Ni3Al composite processed by upward infiltration had a flexural strength of 1476 Mpa with a statistic Weibull modulus of 20.2 and a fracture toughness of 20.4 Mpa(m). Better mechanical properties may be attributed to melt unidirectional movement in upward infiltration.

Mechanical properties of Ni-base superalloys in high temperature steam environments

International Nuclear Information System (INIS)

Jang, Changheui; Kim, Donghoon; Sah, Injin; Lee, Ho Jung

2015-01-01

The effects of environmental damages on the mechanical properties of Ni-base superalloys, Alloy 617 and Haynes 230, were evaluated for VHTR-HTSE applications. Tensile tests were carried out at room temperature after ageing at 900 deg. C in vacuum, steam, and steam + 20 vol.% H2 environments up to 3 000 h. Also, creep rupture test were performed in air, steam, and steam + 20 vol.% H2 environments. The degradations such as oxidation, decarburization, and redistribution of carbides were studied in view of the interaction of materials with the environment. During the long-term ageing at 900 deg. C in vacuum, secondary phases such as M23C6 and M6C were precipitated and coarsened, which caused increase in tensile strength and decrease in ductility. For the specimens aged in steam environments, surface and internal oxides acted as preferential sites for crack initiation and consequently, decreased the tensile and creep strength. Also, the formation of decarburization region resulted in glide plane failure during tensile test and reduction in creep rupture life due to grain boundary migration and recrystallisation. During creep tests, tensile stress caused the crack and void formation in oxide layer. Consequently, fast diffusion of oxidant occurred and environmental damage were accelerated. Among the test conditions, such environmental damage was much severe in steam environments. (authors)

The effects of Ta on the stress rupture properties and microstructural stability of a novel Ni-base superalloy for land-based high temperature applications

International Nuclear Information System (INIS)

Zheng, Liang; Zhang, Guoqing; Lee, Tung L.; Gorley, Michael J.; Wang, Yue; Xiao, Chengbo; Li, Zhou

2014-01-01

Highlights: • An equiaxed superalloy has high rupture life equivalent to single crystal alloy DD3. • Low Cr and high W superalloys possess good microstructrual stability at 850–1100 °C. • Tantalum promotes, strengthens and stabilizes the eutectic γ′ and MC carbides. • Excessive Ta leads to form harmful abnormal primary α and plate-like M 6 C phases. • Proper Ta can improve the stress rupture life at intermediate and high temperatures. - Abstract: A novel polycrystalline Ni-base superalloy was developed for land-based high temperature applications, such as isothermal forging dies and industrial gas turbines. The alloy possessed surprisingly high stress rupture life of 52 h at 1100 °C/118 MPa which is comparable to the first generation single crystal (SC) superalloy and exhibited good microstructural stability. The effects of Ta addition on the phase change, stress rupture properties and microstructural stability of the alloy were investigated. The results indicated that Ta is a γ′-former and promotes the formation of eutectic γ′. The alloys with ∼7 vol.% eutectic γ′ possess higher stress rupture life at 1100 °C/118 MPa than the alloys with higher ∼20 vol.% eutectic. However, ∼20 vol.% excessive eutectic phases will enhance the stress rupture life at intermediate temperature of 760 °C for 686 MPa but weaken high temperature stress rupture properties. The (Al + Ta) content over 14.4 at.% led to the formation of large amounts of eutectic γ′ and exceeded the solubility of W and Mo in the residue liquid pool, which then promoted the precipitation of primary α-(W,Mo) and M 6 C phases. Tantalum was also found as a strong MC carbides forming element. The order of ability to form monocarbide decreased from NbC to TaC to TiC. 6Al–0Ta (wt.%) alloys possessed good microstructural stability with no harmful topologically close-packed (TCP) phases being observed after thermal exposure at 850 °C/3000 h, 900 °C/1000 h. Only trace amounts of

Energies of Electronic States of Ni (II) Ion in NiO-Al2O3 Catalyst Prepared by Impregnation

International Nuclear Information System (INIS)

Obadovic, D. Z.; Kiurski, J.; Marinkovic-Neducin, R. P.

2007-01-01

The behavior of NiO-Al2O3 catalysts is strongly dependent on the preparation method, as well as on pretreatment conditions. In the present work we investigated the influences of Ni(II) ion on NiO-Al2O3 catalysts properties due to the preparation by impregnation method. Based on experimental diffuse reflectance spectroscopy (DRS) data of electronic d-d transitions of Ni (II) promoter ion the energies of electronic states in spinel-like structure were calculated, and the most probable scheme of molecular orbital have been proposed

Fabrication and thermal characterization of amorphous and nanocrystalline Al{sub 9}FeNi/Al{sub 3}Ti compound

Energy Technology Data Exchange (ETDEWEB)

Tavoosi, Majid, E-mail: ma.tavoosi@gmail.com

2017-01-15

In this study, the fabrication and structural characterization of amorphous/nanocrystalline Al{sub 9}FeNi/Al{sub 3}Ti phase has been performed. In this regards, milling and annealing processes were applied on Al{sub 80}Fe{sub 10}Ti{sub 5}Ni{sub 5} (at. %) powder mixture for different periods of time. The prepared samples were characterized using X-ray diffraction (XRD), scanning and transmission electron microscopy (SEM and TEM) and differential scanning calorimetery (DSC). According to the results, supersaturated solid solution, nanocrystalline Al{sub 9}FeNi/Al{sub 3}Ti (with average crystallite size of about 7 nm) and amorphous phases indicated three different microstructures which can be formed in Al{sub 80}Fe{sub 10}Ti{sub 5}Ni{sub 5} system during milling process. The formed supersaturated solid solution and amorphous phases were unstable and transformed to Al{sub 9}FeNi/Al{sub 3}Ti intermetallic compound during annealing process. It is shown that, Al{sub 9}FeNi phase in Al{sub 9}FeNi/Al{sub 3}Ti intermetallic compound can decompose into Al{sub 3}Ni, Al{sub 13}Fe{sub 4} and liquid phases during a reversible peritectic reaction at 809 °C. - Highlights: • We study the effect of milling process on Al{sub 80}Fe{sub 10}Ti{sub 5}Ni{sub 5} alloy. • We study the effect of annealing on Al{sub 80}Fe{sub 10}Ti{sub 5}Ni{sub 5} supersaturated solid solution phase. • We study the effect of annealing on Al{sub 80}Fe{sub 10}Ti{sub 5}Ni{sub 5} amorphous phase. • We study the thermal behaviour of Al{sub 9}FeNi/Al{sub 3}Ti compound.

Microstructural response of an Al-modified Ni-Cr-Fe ternary alloy during thermal processing

Energy Technology Data Exchange (ETDEWEB)

Akinlade, D.A. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, MB (Canada)], E-mail: dotun172@yahoo.co.uk; Caley, W.F. [Department of Process Engineering and Applied Science, Dalhousie University, Halifax, NS (Canada); Richards, N.L.; Chaturvedi, M.C. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, MB (Canada)

2008-07-15

A thermodynamic package was used to predict the phase transformations that occurred during thermal processing of a superalloy based on the composition of a ternary Ni-Cr-Fe alloy. The effect of the addition of 6 w/o Al on phase transformation in the material sintered were estimated and compared with results obtained experimentally by X-ray diffraction and metallography, while the transformation temperature of the modified alloy was corroborated by differential scanning calorimetry (DSC). Mechanical property of the alloy was estimated in terms of Vickers hardness. These results suggest that despite potential problems encountered in high-temperature powder processing of superalloys that often tend to influence the feasibility of using thermodynamic predictions to model such alloy systems, the software and predictions used in this study offer a way to simulate both design and characterisation of the experimental alloy.

Relationship of heat treatment-mechanical properties of nickel base superalloys

International Nuclear Information System (INIS)

Zamora R, L.

1997-01-01

The nickel-base superalloys have high strength, excellent corrosion resistant, and good creep and fatigue resistance. These alloy improved properties at high temperature derive their mechanical and creep behavior on γ precipitate morphology, and the evolution of such morphology during different heat treatment conditions. The main microstructural variable of Nickel-based superalloys, responsible for the mechanical properties are: a) amount and morphology of precipitates; b) size and shape of grains; and c) carbide distribution. In this work, a Nickel-base superalloy Nimonic 80A, modified little with Zr prepared by melting and casting practices of materials electrolytic in vacuum-induction melting (VIM) type Balzers, to obtain five alloys different and ingots of 2 Kg and 1 Kg, with composition in weight % of Nimonic 80-A is: Ni = bal (76.66), C = 0.01, Cr = 19.83, Fe = 2.4, Mn = 0.17, Si 0.47, Al = 0.19, Zr = 0.4. The solidification process is made in a steel mold. After having realized four thermal treatments, the most representative microstructures there were obtained. The results from tensile tests performed on Instron Servohydraulic testing systems at uniaxial dynamic testing, at constant speeds to ,0.2 cm/min, were: the yield strength, the ultimate strength value, percentage elongation and area reduction. Creep tests were performed at in stress of 90 and 129 MPa, at a temperature of 600 and 680 Centigrades at different times and width of specimen of 1 mm. The alloys were analyzed by MEB(JEOL 35CF) at different magnifications. The nucleation and growth of intergranular cavities during creep of alloy Nimonic M3, were investigated. One sample was deformed in creep at 129 MPa and 680 Centigrades during 110 hs. Creep samples were annealing heat treated at 800 Centigrades, during 7 days. After a careful sample preparation procedure, 3100 of cavities were measured in the sample . The cavity size distributions in the sample were obtained. The cavity growth rate, was

NASA/ORNL/AFRL Project Work on EBM LSHR: Additive Manufacturing of High-Temperature Gamma-Prime Strengthened Ni-Based Superalloys

Science.gov (United States)

Sudbrack, Chantal K.; Kirka, Michael M.; Dehoff, Ryan R.; Carter, Robert W.; Semiatin, Sheldon L.; Gabb, Timothy P.

2016-01-01

Powder-bed fabrication of aerospace alloys may revolutionize production by eliminating the need for extensive machining and expensive tooling. Heated-bed electron-beam melting (EBM) offers advantages over non-heated laser additive manufacturing (AM) methods, including lower residual stress, reduced risk of contamination, slower cooling rates, and faster build times. NASA Glenn Research Center has joint project work with Oak Ridge National Lab and the Air Force Research Laboratory to explore the feasibility of fabricating advanced Ni-based gamma-prime superalloys with EBM AM.

Microstructure-sensitive Crystal Viscoplasticity for Ni-base Superalloys Targeting Long-term Creep-Fatigue Interaction Modeling

Energy Technology Data Exchange (ETDEWEB)

Neu, Richard W.

2017-09-30

The aim of this project is to develop a microstructure-sensitive crystal viscoplasticity (CVP) model for single-crystal Ni-base superalloys to model the behavior of the material and components in the hot gas path sections of industrial gas turbines (IGT). Microstructure degradation associated with aging critical to predicting long-term creep-fatigue interactions will be embedded into the model through the γ' precipitate morphology evolution by coupling the coarsening drivers and kinetics into the constitutive equations of the CVP model. Model parameters will be determined using new experimental protocols that involve systematically artificially aging the alloy under different stress conditions to determine the relationship between the size and morphology g' precipitates on the creep and thermomechanical fatigue response.

Microstructure-sensitive Crystal Viscoelasticity for Ni-base Superalloys Targeting Long-term Creep-Fatigue Interaction Modeling

Energy Technology Data Exchange (ETDEWEB)

Neu, Richard W

2016-09-30

The aim of this project is to develop a microstructure-sensitive crystal viscoplasticity (CVP) model for single-crystal Ni-base superalloys to model the behavior of the material and components in the hot gas path sections of industrial gas turbines (IGT). Microstructure degradation associated with aging critical to predicting long-term creep-fatigue interactions will be embedded into the model through the γ' precipitate morphology evolution by coupling the coarsening drivers and kinetics into the constitutive equations of the CVP model. Model parameters will be determined using new experimental protocols that involve systematically artificially aging the alloy under different stress conditions to determine the relationship between the size and morphology g' precipitates on the creep and thermomechanical fatigue response.

Advanced Scale Bridging Microstructure Analysis of Single Crystal Ni-Base Superalloys

Czech Academy of Sciences Publication Activity Database

Parsa, A. B.; Wollgramm, P.; Buck, H.; Somsen, C.; Kostka, A.; Povstugar, I.; Choi, P.-P.; Raabe, D.; Dlouhý, Antonín; Müller, J.; Spiecker, E.; Demtroder, K.; Schreuer, J.; Neuking, K.; Eggeler, G.

2015-01-01

Roč. 17, č. 2 (2015), s. 216-230 ISSN 1438-1656 Institutional support: RVO:68081723 Keywords : High temperature materials * Nickel based superalloys * EPMA * HRTEM Subject RIV: JG - Metallurgy Impact factor: 1.817, year: 2015

Microporous Ni@NiO nanoparticles prepared by chemically dealloying Al{sub 3}Ni{sub 2}@Al nanoparticles as a high microwave absorption material

Energy Technology Data Exchange (ETDEWEB)

Pang, Yu; Xie, Xiubo; Li, Da [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, No.37 Xueyuan Road, Beijing 100191 (China); Chou, Wusheng [School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Liu, Tong, E-mail: tongliu@buaa.edu.cn [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, No.37 Xueyuan Road, Beijing 100191 (China)

2017-03-15

The Al{sub 3}Ni{sub 2}@Al nanoparticles (NPs) were prepared from Ni{sub 45}Al{sub 55} master alloy by hydrogen plasma-metal reaction method, and were subsequently dealloyed to produce porous Ni@NiO NPs of 36 nm. The pore size ranges from 0.7 to 1.6 nm, leading to large specific surface area of 69.5 m{sup 2}/g and big pore volume of 0.507 cc/g. The saturation magnetization (M{sub S}) and coercivity (H{sub C}) of the microporous Ni@NiO NPs are 11.5 emu/g and 5.2 Oe. They exhibit high microwave absorption performance with a minimum reflection coefficient (RC) of −86.9 dB and an absorption bandwidth of 2.6 GHz (RC≤−10 dB) at thickness of 4.5 mm. The enhanced microwave absorption properties are attributed to the synergistic effect of the magnetic Ni core and dielectric NiO shell, and the micropore architecture. The NPs with micropore morphology and core/shell structure open a new way to modify the microwave absorption performance. - Graphical abstract: The microporous Ni/NiO nanoparticles prepared by chemically dealloying Al{sub 3}Ni{sub 2}@Al NPs exhibit high microwave absorption intensity (−86.9 dB) and wide absorption bandwidth (2.6 GHz for RC≤−10 dB). - Highlights: • Microporous Ni/NiO nanoparticals were prepared by chemically dealloying method. • They possessed micropores of 0.7–1.6 nm with a surface area of 69.5 m{sup 2}/g. • They showed high microwave absorption intensity and wide absorption bandwidth. • Microwave absorption mechanism was explained by micropore and core/shell structures.

Hydrogenation of naphthalene on NiMo- Ni- and Ru/Al{sub 2}O{sub 3} catalysts. Langmuir-Hinshelwood kinetic modelling

Energy Technology Data Exchange (ETDEWEB)

Monteiro-Gezork, Ana Cristina Alves; Winterbottom, John Mike [Department of Chemical Engineering, School of Engineering, The University of Birmingham, Birmingham B15 2TT (United Kingdom); Natividad, Reyna [Department of Chemical Engineering, Faculty of Chemistry, Universidad Autonoma del Estado de Mexico, Paseo Colon Esq. Tollocan, Toluca, Edo. de Mexico, Mexico CP 50120 (Mexico)

2008-01-30

The importance of the hydrodearomatisation (HDA) is increasing together with tightening legislation of fuel quality and exhaust emissions. The present study focuses on hydrogenation (HYD) kinetics of the model aromatic compound naphthalene, found in typical diesel fraction, in n-hexadecane over a NiMo (nickel molybdenum), Ni (nickel) and Ru (ruthenium) supported on trilobe alumina (Al{sub 2}O{sub 3}) catalysts. Kinetic reaction expressions based on the mechanistic Langmuir-Hinshelwood (L-H) model were derived and tested by regressing the experimental data that translated the effect of both naphthalene and hydrogen concentration at a constant temperature (523.15 and 573.15 K over the NiMo catalyst and at 373.15 K over the Ni and Ru/Al{sub 2}O{sub 3} catalysts) on the initial reaction rate. The L-H equation, giving an adequate fit to the experimental data with physically meaningful parameters, suggested a competitive adsorption between hydrogen and naphthalene over the presulphided NiMo catalyst and a non-competitive adsorption between these two reactants over the prereduced Ni and Ru/Al{sub 2}O{sub 3} catalysts. In addition, the adsorption constant values indicated that the prereduced Ru catalyst was a much more active catalyst towards naphthalene HYD than the prereduced Ni/Al{sub 2}O{sub 3} or the presulphided NiMo/Al{sub 2}O{sub 3} catalyst. (author)

Al{sub 2} O{sub 3}:Cr,Ni: a possible thermoluminescent dosemeter; Al{sub 2} O{sub 3}: Cr, Ni un posible dosimetro termoluminiscente

Energy Technology Data Exchange (ETDEWEB)

Mariani R, Francisco; Roman B, Alvaro; Saavedra S, Renato [Pontificia Univ. Catolica de Chile, Santiago (Chile). Facultad de Fisica; Ibarra S, Angel [Centro de Investigaciones Energeticas, Medioambientales y Tecnologicas (CIEMAT), Madrid (Spain). Seccion Materiales para Fusion

1997-12-31

Results from a study on the thermoluminescent (Tl) emission from Al{sub 2} O{sub 3}:Cr,Ni are presented. The measurements were obtained for evaluation of the Al{sub 2} O{sub 3}:Cr,Ni dosimetric properties. Different crystal batches were exposed to two kind of ionizing radiation (X-ray and {beta}{sup -}). The Tl spectrum has a main peak with high thermal and optical stability, deviating from linearity for doses lower than 3.6 Gy. Furthermore, this material shows advantages (thermal resistance, reusability, multiple heating cycles) compared to TLD-100. Measured Al{sub 2} O{sub 3}:Cr,Ni properties indicate that it could be used as a dosemeter. (author). 5 refs., 4 figs.

Erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

Energy Technology Data Exchange (ETDEWEB)

Sidhu, T.S.; Prakash, S.; Agrawal, R.D.; Bhagat, R. [Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur (India)

2009-04-15

The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion-corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation ultra-supercritical boilers. The aim of the present investigation is to evaluate the erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900{sup o}C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

Al2 O3:Cr,Ni: a possible thermoluminescent dosemeter

International Nuclear Information System (INIS)

Mariani R, Francisco; Roman B, Alvaro; Saavedra S, Renato; Ibarra S, Angel

1996-01-01

Results from a study on the thermoluminescent (Tl) emission from Al 2 O 3 :Cr,Ni are presented. The measurements were obtained for evaluation of the Al 2 O 3 :Cr,Ni dosimetric properties. Different crystal batches were exposed to two kind of ionizing radiation (X-ray and β - ). The Tl spectrum has a main peak with high thermal and optical stability, deviating from linearity for doses lower than 3.6 Gy. Furthermore, this material shows advantages (thermal resistance, reusability, multiple heating cycles) compared to TLD-100. Measured Al 2 O 3 :Cr,Ni properties indicate that it could be used as a dosemeter. (author)

Strength and ductility of Ni3Al alloyed with boron and substitutional elements

International Nuclear Information System (INIS)

Ishikawa, K.; Aoki, K.; Masumoto, T.

1995-01-01

The effect of simultaneous alloying of boron (B) and the substitutional elements M on mechanical properties of Ni 3 Al was investigated by the tensile test at room temperature. The yield strength of Ni 3 Al+B increases by alloying with M except for Fe and Ga. In particular, it increases by alloying with Hf, Nb, W, Ta, Pd and Si. The fracture strength of Ni 3 Al+B increases by alloying with Pd, Ga, Si and Hf, but decreases with the other elements. Elongation of Ni 3 Al+B increases by alloying with Ga, Fe and Pd, but decreases with other elements. Hf and Pd is the effective element for the increase of the yield strength and the fracture strength of Ni 3 Al+B, respectively. Alloying with Hf leads to the increases of the yield strength and the fracture strength of Ni 3 Al+B, but to the lowering of elongation. On the other hand, alloying with Pd improves all mechanical properties, i.e. the yield strength, the fracture strength and elongation. On the contrary, alloying with Ti, V and Co leads to the lowering of mechanical properties of Ni 3 Al+B. The reason why ductility of Ni 3 Al+B is reduced by alloying with some elements M is discussed

Ductility and fracture behavior of polycrystalline Ni/sub 3/Al alloys

International Nuclear Information System (INIS)

Liu, C.T.

1987-01-01

This paper provides a comprehensive review of the recent work on tensile ductility and fracture behavior of Ni/sub 3/Al alloys tested at ambient and elevated temperatures. Polycrystalline Ni/sub 3/Al is intrinsically brittle along grain boundaries, and the brittleness has been attributed to the large difference in valency, electronegativity, and atom size between nickel and aluminum atoms. Alloying with B, Mn, Fe, and Be significantly increases the ductility and reduces the propensity for intergranular fracture in Ni/sub 3/Al alloys. Boron is found to be most effective in improving room-temperature ductility of Ni/sub 3/Al with <24.5 at.% Al. The tensile ductility of Ni/sub 3/Al alloys depends strongly on test environments at elevated temperatures, with much lower ductilities observed in air than in vacuum. The loss in ductility is accompanied by a change in fracture mode from transgranular to intergranular. This embrittlement is due to a dynamic effect involving simultaneously high localized stress, elevated temperature, and gaseous oxygen. The embrittlement can be alleviated by control of grain shape or alloying with chromium additions. All the results are discussed in terms of localized stress concentration and grain-boundary cohesive strength

Effect of heat treatment on microstructures and tensile properties of Ni-base superalloy M963

International Nuclear Information System (INIS)

He, L.Z.; Zheng, Q.; Sun, X.F.; Guan, H.R.; Hu, Z.Q.; Tieu, A.K.; Lu, C.; Zhu, H.T.

2005-01-01

The effect of solution treatment (ST) on tensile properties of M963 Ni-base superalloy tested at 800 deg. C has been investigated. The detailed microstructures, fracture surfaces and dislocation structures are examined through energy dispersive X-ray analysis (EDAX), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). With increasing solution treated temperature, the yield strength (YS) and ultimate tensile strength (UTS) increase, however, the elongation decreases. Microstructural observations show that the morphologies of carbide, primary γ' and re-precipitated γ' change significantly with increasing solution treated temperature. The main deformation mode is γ' by-pass when solution treated temperature is lower than 1220 deg. C, and changes to γ' shearing at 1230 deg. C. The interface of carbide with matrix is the main site of crack initiation and propagation under all testing conditions

Growth of C60 thin films on Al2O3/NiAl(100) at early stages

Science.gov (United States)

Hsu, S.-C.; Liao, C.-H.; Hung, T.-C.; Wu, Y.-C.; Lai, Y.-L.; Hsu, Y.-J.; Luo, M.-F.

2018-03-01

The growth of thin films of C60 on Al2O3/NiAl(100) at the earliest stage was studied with scanning tunneling microscopy and synchrotron-based photoelectron spectroscopy under ultrahigh-vacuum conditions. C60 molecules, deposited from the vapor onto an ordered thin film of Al2O3/NiAl(100) at 300 K, nucleated into nanoscale rectangular islands, with their longer sides parallel to direction either [010] or [001] of NiAl. The particular island shape resulted because C60 diffused rapidly, and adsorbed and nucleated preferentially on the protrusion stripes of the crystalline Al2O3 surface. The monolayer C60 film exhibited linear protrusions of height 1-3 Å, due to either the structure of the underlying Al2O3 or the lattice mismatch at the boundaries of the coalescing C60 islands; such protrusions governed also the growth of the second layer. The second layer of the C60 film grew only for a C60 coverage >0.60 ML, implying a layer-by-layer growth mode, and also ripened in rectangular shapes. The thin film of C60 was thermally stable up to 400 K; above 500 K, the C60 islands dissociated and most C60 desorbed.

Thermodynamic analysis of (Ni, Fe)3Al formation by mechanical alloying

International Nuclear Information System (INIS)

Adabavazeh, Z.; Karimzadeh, F.; Enayati, M.H.

2012-01-01

Highlights: ► (Ni, Fe) 3 Al intermetallic compound was synthesized by mechanical alloying. ► We use a thermodynamic analysis to predict the more stable phase. ► We calculate the Gibbs free-energy changes by using extended Miedema model. ► The results of MA compared with thermodynamic analysis and showed a good agreement with it. - Abstract: (Ni, Fe) 3 Al intermetallic compound was synthesized by mechanical alloying (MA) of Ni, Fe and Al elemental powder mixtures of composition Ni 50 Fe 25 Al 25 . Phase transformation and microstructure characteristics of the alloy powders were investigated by X-ray diffraction (XRD). The results show that mechanical alloying resulted in a Ni (Al, Fe) solid solution. By continued milling, this structure transformed to the disordered (Ni, Fe) 3 Al intermetallic compound. A thermodynamic model developed on the basis of extended theory of Miedema is used to calculate the Gibbs free-energy changes. Final product of MA is a phase having minimal Gibbs free energy compared with other competing phases in Ni–Fe–Al system. However in Ni–Fe–Al system, the most stable phase at all compositions is intermetallic compound (not amorphous phase or solid solution). The results of MA were compared with thermodynamic analysis and revealed the leading role of thermodynamic on the formation of MA product prediction.

Effect of Phosphine Doping and the Surface Metal State of Ni on the Catalytic Performance of Ni/Al2O3 Catalyst

Directory of Open Access Journals (Sweden)

Xiaoru Li

2015-04-01

Full Text Available Ni-based catalysts as replacement for noble metal catalysts are of particular interest in the catalytic conversion of biomass due to their cheap and satisfactory catalytic activity. The Ni/SiO2 catalyst has been studied for the hydrogenolysis of glycerol, and doping with phosphorus (P found to improve the catalytic performance significantly because of the formation of Ni2P alloys. However, in the present work we disclose a different catalytic phenomenon for the P-doped Ni/Al2O3 catalyst. We found that doping with P has a significant effect on the state of the active Ni species, and thus improves the selectivity to 1,2-propanediol (1,2-PDO significantly in the hydrogenolysis of glycerol, although Ni-P alloys were not observed in our catalytic system. The structure and selectivity correlations were determined from the experimental data, combining the results of X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, hydrogen temperature-programmed reduction (H2-TPR and ammonia temperature-programmed desorption (NH3-TPD. The presence of NiO species, formed from P-doped Ni/Al2O3 catalyst, was shown to benefit the formation of 1,2-PDO. This was supported by the results of the Ni/Al2O3 catalyst containing NiO species with incomplete reduction. Furthermore, the role the NiO species played in the reaction and the potential reaction mechanism over the P-doped Ni/Al2O3 catalyst is discussed. The new findings in the present work open a new vision for Ni catalysis and will benefit researchers in designing Ni-based catalysts.

Microstructure and mechanical properties of multiphase NiAl-based alloys

Science.gov (United States)

Pank, D. R.; Koss, D. A.; Nathal, M. V.

1990-01-01

The effect of the gamma-prime phase on the deformation behavior and fracture resistance of melt-spun ribbons and consolidated bulk specimens of a series of Nial-based alloys with Co and Hf additions has been examined. The morphology, location, and volume fraction of the gamma-prime phase are significant factors in enhancing the fracture resistance of the normally brittle NiAl-based alloys. In particular, the results indicate that a continuous-grain-boundary film of gamma-prime can impart limited room-temperature ductility regardless of whether B2 or L10 NiAl is present. Guidelines for microstructure control in multiphase NiAl-based alloys are also presented.

Atom-probe field-ion microscopy investigation of CMSX-4 Ni-base superalloy laser beam welds

International Nuclear Information System (INIS)

Babu, S.S.; David, S.A.; Vitek, J.M.; Miller, M.K.

1996-01-01

CMSX-4 superalloy laser beam welds were investigated by transmission electron microscopy and atom probe field-ion microscopy (APFIM). The weld microstructure consisted of fine (10- to 50-nm) irregularly shaped γ' precipitates (0.65 to 0.75 volume fraction) within the γ matrix. APFIM compositions of the γ and γ' phases were found to be different from those in the base metal. Concentration profiles across the γ and γ' phases showed extensive variations of Cr, Co and Al concentrations as a function of distance within the γ phase. Calculated lattice misfits near the γ/γ' interface in the welds are positive values compared to the negative values for base metal. (orig.)

Microstructure Evolution of Electron Beam Physical Vapour Deposited Ni-23.5Cr-2.66Co-1.44Al Superalloy Sheet During Annealing at 600 °C

Directory of Open Access Journals (Sweden)

Li Mingwei

2013-02-01

Full Text Available Microstructure evolution of electron beam physical vapour deposited (EB-PVD Ni‑23.5Cr‑2.66Co‑1.44Al superalloy sheet during annealing at 600 °C was investigated. The results showed that the as-deposited alloy was composed of only g phase. After annealing at 600 °C, the locations of diffraction peaks were still the same. The (220 diffraction peak of the deposition side increased with annealing time. The sheet on deposited side had a tendency toward forming (220 texture during post-annealing. No obvious texture was observed at as-deposited and annealed sheet at 600 °C in substrate side. The count and size of "voids" decreased with time. The size of grains increased obviously with annealing time. The ultimate tensile strength of EB-PVD Ni-23.5Cr-2.66Co-1.44Al alloy sheet increased from 641 MPa to 829 MPa after annealing at 600 °C for 30 hours.

Disorder trapping in Ni3(Al, Ti) by solidification from the undercooled melt

International Nuclear Information System (INIS)

Goetzinger, R.; Kurz, W.

1997-01-01

Modelling of rapid solidification predicts disorder trapping in the superlattice structure of Ni 3 Al. However, experimental investigations on this compound suffer from ambiguities concerning the solidification path. There is a phase selection competition between the ordered fcc γ'-phase (Ni 3 Al), the ordered bcc β-phase (NiAl), the disordered fcc γ-phase (Ni), the stable γ'/β eutectic and the metastable γ/β eutectic, and there are subsequent solid state transformations. A replacement of several at.% Al by Ti leads to a stabilization of the γ'-phase and to an avoidance of most of the problems encountered on Ni 3 Al. The experiments on Ni 3 (Al, Ti) presented here clearly show the expected disordered crystallization from the undercooled melt. This was proven by measuring the dendrite growth velocity of electromagnetically levitated droplets and by analysing the data in the framework of dendrite and kinetic growth models. Complementary microstructural investigations were performed on the as-solidified samples. (orig.)

Quantifying the effect of microstructure variability on the yield strength predictions of Ni-base superalloys

Energy Technology Data Exchange (ETDEWEB)

Tiley, J.S. [Air Force Research Laboratory, Wright Patterson AFB, OH 45433 (United States); Kim, S.L.; Parthasarathy, T.A. [UES, Inc., Wright Patterson AFB, OH 45433 (United States); Loughnane, G.T. [Wright State University, Dayton, OH 45435 (United States); Kublik, R.; Salem, A.A. [Materials Resources LLC, Dayton, OH 45402 (United States)

2017-02-08

Physics-based models for predicting the mechanical behavior of Ni-based superalloys as a function of microstructure features require the use of microstructure data for calibration and verification. Accurate representation of the heterogeneity of microstructure features requires accurate selection of the representative microstructure data size (i.e. image size). Thus, this work is carried out to address the influence of microstructure data size on the accuracy of a discrete dislocation dynamic model in predicting the critical resolved share stress (CRSS) of IN100. Microstructure features from backscattered electron images were extracted using image processing techniques. Single point statistics (e.g. area fraction, precipitate size, and distance between γ' particles) and higher order statistics using two-point correlations were calculated from segmented 2-D images. Modified Bhattacharyya Coefficient analysis techniques were employed to calculate three-dimensional particle size distributions. Results indicate a significant influence of the microstructure data size on the calculated CRSS.

Hot corrosion of arc ion plating NiCrAlY and sputtered nanocrystalline coatings on a nickel-based single-crystal superalloy

International Nuclear Information System (INIS)

Wang, Jinlong; Chen, Minghui; Cheng, Yuxian; Yang, Lanlan; Bao, Zebin; Liu, Li; Zhu, Shenglong; Wang, Fuhui

2017-01-01

Highlights: •Hot corrosion of three metallic coatings was investigated. •NiCrAlY coating loses protectiveness against hot corrosion due to scale spallation. •The two nanocrystalline coatings perform better than NiCrAlY in hot corrosion. •Ta oxidation leads to scale pitting and corrosion of the nanocrystalline coating. •Y addition in the nanocrystalline coating reduces such harmful effect of Ta. -- Abstract: Hot corrosion in sulfate salt at 850 °C of three metallic coatings is investigated comparatively. The NiCrAlY coating loses its protectiveness after 200 h corrosion. Its oxide scale spalls off partly and becomes porous as a consequence of basic fluxing. The nanocrystalline coating (SN) performs better than the NiCrAlY one, but its scale is porous as well. Oxidation and/or sulfidation of Ta account for the formation of pores. The yttrium modified nanocrystalline coating (SNY) provides the highest corrosion resistance. Yttrium completely inhibits oxidation and sulfidation of Ta. Its scale is intact and adherent, and exclusively composted of alumina.

Microstructural characterisation of Ni75Al25 and Ni31.5Al68.5 powder particles produced by gas atomisation

International Nuclear Information System (INIS)

García-Escorial, A.; Lieblich, M.

2014-01-01

Highlight: ► Successful production of gas atomised Ni75Al25 and Ni31.5Al68.5 powder particles. ► Characterization of the as-solidified microstructure of 75 Al 25 and Ni 31.5 Al 68.5 at.% powder particles below 100 μm in size have been studied. The gas atomised Ni 75 Al 25 powder particles are mainly spherical. The solidification of this alloy is very fast, and its microstructure consists of a dendrite and lamellar structure of partially ordered γ-(Ni), γ′-Ni 3 Al L1 2 phase, and β-NiAl phase. The order increases with the powder particle size. The gas atomised Ni 31.5 Al 68.5 powder particles are also spherical in shape. The microstructure consists of Ni 2 Al 3 dendrites with interdendritic peritectic NiAl 3 and eutectic NiAl 3 + α-Al. The amount of the Ni 2 Al 3 increases as the cooling rate increases. NiAl phase is absent in the gas atomised Ni 31.5 Al 68.5 powder

Synthesis of Ni3Ta, Ni2Ta and NiTa by high-energy ball milling and subsequent heat treatment

International Nuclear Information System (INIS)

Benites, H.S.N.; Silva, B.P da; Ramos, A.S.; Silva, A.A.A.P.; Coelho, G.C.; Lima, B.B. de

2014-01-01

The tantalum has relevance for the development of multicomponent Ni-based superalloys which are hardened by solid solution and precipitation mechanisms. Master alloys are normally used in the production step in order to produce refractory metals and alloys. The present work reports on the synthesis of Ni_3Ta, Ni_2Ta and NiTa by high-energy ball milling and subsequent heat treatment. The elemental Ni-25Ta, Ni-33Ta and Ni-50Ta (at.-%) powder mixtures were ball milled under Ar atmosphere using stainless steel balls and vials, 300 rpm and a ball-to-powder weight ratio of 10:1. Following, the as-milled samples were uniaxially compacted and heat-treated at 1100 deg C for 4h under Ar atmosphere. The characterization of as-milled and heat-treated samples was conducted by means of X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry. A large amount of Ni_3Ta, Ni_2Ta and NiTa was formed in the mechanically alloyed heat-treated Ni-25Ta, Ni-33Ta and Ni-50Ta alloys. (author)

Microstructure and Mechanical Properties of Zn-Ni-Al2O3 Composite Coatings

Directory of Open Access Journals (Sweden)

Yang Bai

2018-05-01

Full Text Available Zn-Ni-Al2O3 composite coatings with different Ni contents were fabricated by low-pressure cold spray (LPCS technology. The effects of the Ni content on the microstructural and mechanical properties of the coatings were investigated. According to X-ray diffraction patterns, the composite coatings were primarily composed of metallic-phase Zn and Ni and ceramic-phase Al2O3. The energy-dispersive spectroscopy results show that the Al2O3 content of the composite coatings gradually decreased with increasing of Ni content. The cross-sectional morphology revealed thick, dense coatings with a wave-like stacking structure. The process of depositing Zn and Ni particles and Al2O3 particles by the LPCS method was examined, and the deposition mechanism was demonstrated to be mechanical interlocking. The bond strength, micro hardness and friction coefficient of the coatings did not obviously change when the Ni content varied. The presence of Al2O3 and Ni increased the wear resistance of the composite coatings, which was higher than that of pure Zn coatings, and the wear mechanism was abrasive and adhesive wear.

Structural, electronic structure, and band alignment properties at epitaxial NiO/Al{sub 2}O{sub 3} heterojunction evaluated from synchrotron based X-ray techniques

Energy Technology Data Exchange (ETDEWEB)

Singh, S. D., E-mail: devsh@rrcat.gov.in; Das, Arijeet; Ajimsha, R. S.; Upadhyay, Anuj; Kamparath, Rajiv; Mukherjee, C.; Misra, P.; Rai, S. K.; Sinha, A. K.; Ganguli, Tapas [Raja Ramanna Centre for Advanced Technology, Indore, Madhya Pradesh 452013 (India); Nand, Mangla; Jha, S. N. [Bhabha Atomic Research Centre, Mumbai, Maharashtra 400085 (India); Shukla, D. K.; Phase, D. M. [UGC-DAE Consortium for Scientific Research, Khandwa Road, Indore, Madhya Pradesh 452017 (India)

2016-04-28

The valence band offset value of 2.3 ± 0.2 eV at epitaxial NiO/Al{sub 2}O{sub 3} heterojunction is determined from photoelectron spectroscopy experiments. Pulsed laser deposited thin film of NiO on Al{sub 2}O{sub 3} substrate is epitaxially grown along [111] direction with two domain structures, which are in-plane rotated by 60° with respect to each other. Observation of Pendellosung oscillations around Bragg peak confirms high interfacial and crystalline quality of NiO layer deposited on Al{sub 2}O{sub 3} substrate. Surface related feature in Ni 2p{sub 3/2} core level spectra along with oxygen K-edge soft X-ray absorption spectroscopy results indicates that the initial growth of NiO on Al{sub 2}O{sub 3} substrate is in the form of islands, which merge to form NiO layer for the larger coverage. The value of conduction band offset is also evaluated from the measured values of band gaps of NiO and Al{sub 2}O{sub 3} layers. A type-I band alignment at NiO and Al{sub 2}O{sub 3} heterojunction is also obtained. The determined values of band offsets can be useful in heterojunction based light emitting devices.

Elastic Properties of Novel Co- and CoNi-Based Superalloys Determined through Bayesian Inference and Resonant Ultrasound Spectroscopy

Science.gov (United States)

Goodlet, Brent R.; Mills, Leah; Bales, Ben; Charpagne, Marie-Agathe; Murray, Sean P.; Lenthe, William C.; Petzold, Linda; Pollock, Tresa M.

2018-06-01

Bayesian inference is employed to precisely evaluate single crystal elastic properties of novel γ -γ ' Co- and CoNi-based superalloys from simple and non-destructive resonant ultrasound spectroscopy (RUS) measurements. Nine alloys from three Co-, CoNi-, and Ni-based alloy classes were evaluated in the fully aged condition, with one alloy per class also evaluated in the solution heat-treated condition. Comparisons are made between the elastic properties of the three alloy classes and among the alloys of a single class, with the following trends observed. A monotonic rise in the c_{44} (shear) elastic constant by a total of 12 pct is observed between the three alloy classes as Co is substituted for Ni. Elastic anisotropy ( A) is also increased, with a large majority of the nearly 13 pct increase occurring after Co becomes the dominant constituent. Together the five CoNi alloys, with Co:Ni ratios from 1:1 to 1.5:1, exhibited remarkably similar properties with an average A 1.8 pct greater than the Ni-based alloy CMSX-4. Custom code demonstrating a substantial advance over previously reported methods for RUS inversion is also reported here for the first time. CmdStan-RUS is built upon the open-source probabilistic programing language of Stan and formulates the inverse problem using Bayesian methods. Bayesian posterior distributions are efficiently computed with Hamiltonian Monte Carlo (HMC), while initial parameterization is randomly generated from weakly informative prior distributions. Remarkably robust convergence behavior is demonstrated across multiple independent HMC chains in spite of initial parameterization often very far from actual parameter values. Experimental procedures are substantially simplified by allowing any arbitrary misorientation between the specimen and crystal axes, as elastic properties and misorientation are estimated simultaneously.

Superstructure formation in PrNi{sub 2}Al{sub 3} and ErPd{sub 2}Al{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Eustermann, Fabian; Hoffmann, Rolf-Dieter [Muenster Univ. (Germany). Inst. fuer Anorganische und Analytische Chemie; Janka, Oliver [Muenster Univ. (Germany). Inst. fuer Anorganische und Analytische Chemie; Oldenburg Univ. (Germany). Inst. fuer Chemie

2017-09-01

The intermetallic phase ErPd{sub 2}Al{sub 3} was obtained by arc-melting of the elements and subsequent annealing for crystal growth. The sample was studied by X-ray diffraction on powders and single crystals. The structure of ErPd{sub 2}Al{sub 3} was refined from X-ray diffraction data and revealed a superstructure of PrNi{sub 2}Al{sub 3} - a CaCu{sub 5} derivative (P6/m, a=1414.3(1), c=418.87(3) pm wR=0.0820, 1060 F{sup 2} values, 48 variables). The same superstructure was subsequently found for PrNi{sub 2}Al{sub 3} (P6/m, a=1407.87(4), c=406.19(2) pm, wR=0.0499, 904 F{sup 2} values, 47 variables). In the crystal structure, the aluminium and transition metal atoms form a polyanionic network according to [T{sub 2}Al{sub 3}]{sup δ-}, while rare earth atoms fill cavities within the networks. They are coordinated by six transition metal and twelve aluminum atoms. In contrast to the PrNi{sub 2}Al{sub 3} type structure reported so far, two crystallographic independent rare-earth sites are found of which one (1b) is shifted by 1/2 z, causing a distortion in the structure along with a recoloring of the T and Al atoms in the network.

Emission spectral analysis of nickel-base superalloys with fixed time intergration technique

International Nuclear Information System (INIS)

Okochi, Haruno; Takahashi, Katsuyuki; Suzuki, Shunichi; Sudo, Emiko

1980-01-01

Simultaneous determination of multielements (C, B, Mo, Ta, Co, Fe, Mn, Cr, Nb, Cu, Ti, Zr, and Al) in nickel-base superalloys (Ni: 68 -- 76%) was performed by emission spectral analysis. At first, samples which had various nickel contents (ni: 68 -- 76%) were prepared by using JAERI R9, nickel and other metals (Fe, Co, or Cr). It was confirmed that in the internal standard method (Ni II 227.73 nm), analytical values of all the elements examined decreased with a decrease of the integration time (ca. 3.9 -- 4.6 s), that is, an increase of the nickel content. On the other hand, according to the fixed time integration method, elements except for C, Mo, and Cr were not interfered within the range of nickel contents examined. A series of nickel-base binary alloys (Al, Si, Ti, Cr, Mn, Fe, Co, Nb, Mo, and W series) were prepared by high frequency induction melting and the centrifugal casting method and formulae for correcting interferences with near spectral lines were obtained. Various synthetic samples were prepared and analysed by this method. The equations of calibration curves were derived from the data for standard samples (JAERI R1 -- R6, NBS 1189, 1203 -- 1205, and B.S. 600B) by curve fitting with orthogonal polynomials using a computer. For the assessment of this method studied, the F-test was performed by comparison of variances of both analytical values of standard and synthetic samples. The surfaces of specimens were polished with a belt grinder using No. 80 of alumina or silicon carbide endless-paper. The preburn period and integration one were decided at 5 and 6 s respectively. A few standard samples which gave worse reproducibility in emission spectral analysis was investigated with an optical microscope and an electron probe X-ray microanalyser. (author)

High-temperature deformation of B2 NiAl-base alloys

International Nuclear Information System (INIS)

Lee, I.G.; Ghosh, A.K.

1994-01-01

The high-temperature deformation behavior of three rapidly solidified and processed NiAl-base alloys--NiAl, NiAl containing 2 pct TiB 2 , and NiAl containing 4 pct HfC--have been studied and their microstructural and textural changes during deformation characterized. Compressions tests were conducted at 1,300 and 1,447 K at strain rates ranging from 10 -6 to 10 -2 s -1 . HfC-containing material showed dispersion strengthening as well as some degree of grain refinement over NiAl, while TiB 2 dispersoid-containing material showed grain refinement as well as secondary recrystallization and did not improve high-temperature strength. Hot-pack rolling was also performed to develop thin sheet materials (1.27-mm thick) and from these alloys. Without dispersoids, NiAl rolled easily at 1,223 K and showed low flow stress and good ductility during the hot-rolling operation. Rolling of dispersoid-containing alloys was difficult due to strain localization and edge-cracking effects, resulting partly from the high flow stress at the higher strain rate during the rolling operation. Sheet rolling initially produced a {111} texture, which eventually broke into multiple-texture components with severe deformation

Recent advances in alloy design of Ni{sub 3}Al alloys for structural use

Energy Technology Data Exchange (ETDEWEB)

Liu, C.T.; George, E.P.

1996-12-31

This is a comprehensive review of recent advances in R&D of Ni{sub 3}Al-based alloys for structural use at elevated temperatures in hostile environments. Recent studies indicate that polycrystalline Ni{sub 3}Al is intrinsically quite ductile at ambient temperatures, and its poor tensile ductility and brittle grain-boundary fracture are caused mainly by moisture-induced hydrogen embrittlement when the aluminide is tested in moisture- or hydrogen-containing environments. Tensile ductility is improved by alloying with substitutional and interstitial elements. Among these additives, B is most effective in suppressing environmental embrittlement and enhancing grain-boundary cohesion, resulting in a dramatic increase of tensile ductility at room temperature. Both B-doped and B-free Ni{sub 3}Al alloys exhibit brittle intergranular fracture and low ductility at intermediate temperatures (300-850 C) because of oxygen-induced embrittlement in oxidizing environments. Cr is found to be most effective in alleviating elevated-temperature embrittlement. Parallel efforts on alloy development using physical metallurgy principles have led to development of several Ni{sub 3}Al alloys for industrial use. The unique properties of these alloys are briefly discussed. 56 refs, 15 figs, 3 tabs.

Improvement in ductility of high strength polycrystalline Ni-rich Ni{sub 3}Al alloy produced by EB-PVD

Energy Technology Data Exchange (ETDEWEB)

Sun, J.Y.; Pei, Y.L.; Li, S.S.; Zhang, H.; Gong, S.K., E-mail: gongsk@buaa.edu.cn

2014-11-25

Highlights: • High strength and high ductility of polycrystalline Ni-rich Ni{sub 3}Al alloy sheets were produced. • The elongation could be enhanced from ∼0.5% to ∼14.6% by microstructural control. • The fracture strength (∼820 MPa) was enhanced by the precipitation strengthening. • This work provides a general processing for repairing the worn single crystal blades. - Abstract: A 300 μm Ni-rich Ni{sub 3}Al sheet was produced by electron beam physical vapor deposition (EB-PVD) and followed by different heat treatments to obtain fine γ′/γ two-phase structures with large elongation. Tensile testing was performed at room-temperature, and the corresponding mechanisms were investigated in detail. Results indicated that the as-deposited Ni{sub 3}Al alloy exhibited non-equilibrium directional columnar crystal, and transited to equiaxed crystal with uniformly distributed tough γ phase after heat treatment. Meanwhile, the fracture mechanism transited from brittleness to a mixture of ductility and brittleness modes. With an appropriate heat treatment, high strength (ultimate tensile strength obtained 828 MPa) and high ductility (elongation obtained 14.6%) Ni{sub 3}Al alloy has been achieved, which was due to the mesh network microstructure. A series of transmission electron microscope (TEM) characterizations confirmed that the increasing flow stress of Ni{sub 3}Al alloy was attributed to the cubical secondary γ′ phase precipitates (25–50 nm) within the γ phase. This work provides a potential strategy for repairing the worn tip of single crystal engine blades using Ni-rich Ni{sub 3}Al alloy by EB-PVD.

Effects of stacking fault energy on the creep behaviors of Ni-base superalloy

International Nuclear Information System (INIS)

Tian, Chenggang; Han, Guoming; Cui, Chuanyong; Sun, Xiaofeng

2014-01-01

Highlights: • The decrease of SFE could promote the dislocation dissociation. • The creep mechanisms were significantly affected by the SFE of the alloys. • The creep properties of the alloys improved with the decrease of SFE by facilitating the microtwinning process. - Abstract: Cobalt in a 23 wt.% Co containing Ni-base superalloys was systematically substituted by Ni in order to study the effects of stacking fault energy (SFE) on the creep mechanisms. The deformation microstructures of the alloys during different creep stages at 725 °C and 630 MPa were investigated by transmission electron microscopy (TEM). The results showed that the creep life increased as the SFE decreased corresponding to the increase of Co content in the alloys. At primary creep stage, the dislocation was difficult to dissociate independent of SFE. In contrast, at secondary and tertiary creep stages the dislocations dissociated at γ/γ′ interface and the partial dislocation started to shear γ′ precipitates, leaving isolated faults (IFs) in high SFE alloy, while the dislocations dissociated in the matrix and the partials swept out the matrix and γ′ precipitates creating extended stacking faults (ESFs) or deformation microtwins which were involved in diffusion-mediated reordering in low SFE alloy. It is suggested that the deformation microtwinning process should be favorable with the decrease of SFE, which could enhance the creep resistance and improve the creep properties of the alloys

Effect of grain size on yield strength of Ni3Al and other alloys

International Nuclear Information System (INIS)

Takeyama, M.; Liu, C.T.

1988-01-01

This paper analyzes the effect of grain size on yield stress of ordered Ni 3 Al and Zr 3 Al, and mild steels that show Lueders band propagation after yielding, using the Hall--Petch relation, σ/sub y/ = σ 0 +k/sub y/ d -1 /sup // 2 , and the new relation proposed by Schulson et al., σ/sub y/ = σ 0 +kd/sup -(//sup p//sup +1)/2/ [Schulson et al., Acta Metall. 33, 1587 (1985)]. The major emphasis is placed on the analysis of Ni 3 Al data obtained from published and new results, with a careful consideration of the alloy stoichiometry effect. All data, except for binary stoichiometric Ni 3 Al prepared by powder extrusion, fit the Hall--Petch relation, whereas the data from boron-doped Ni 3 Al and mild steels do not follow the Schulson relation. However, no conclusion can be made simply from the curve fitting using either relation. The results are also discussed in terms of Lueders strain and alloy preparation methods. On the basis of the Hall--Petch analysis, the small slope k/sub y/ is obtained only for hypostoichiometric Ni 3 Al with boron, which would be related to a stronger segregation of boron in nickel-rich Ni 3 Al. In addition, the potency for the solid solution strengthening effect of boron is found to be much higher for stoichiometric Ni 3 Al than for hypostoichiometric alloys

Transport and magnetic properties of new heavy-fermion antiferromagnet YbNi{sub 3}Al{sub 9}

Energy Technology Data Exchange (ETDEWEB)

Ohara, S; Yamashita, T; Mori, Y; Sakamoto, I, E-mail: ohara.shigeo@nitech.ac.jp [Department of Engineering Physics, Electronics and Mechanics, Graduate School of Engineering, Nagoya Institute of Technology, Nagoya 466-8555 (Japan)

2011-01-01

We have synthesized a new Yb-based Kondo-lattice compound YbNi{sub 3}Al{sub 9}. This compound crystallizes in a trigonal ErNi{sub 3}Al{sub 9}-type structure (space group R32), in which the Yb-ion is arranged in a two-dimensional honey-comb lattice perpendicular to the c-axis. We report the first measurements of electrical resistivity and magnetization for single-crystalline samples of YbNi{sub 3}Al{sub 9}. The electrical resistivity of YbNi{sub 3}Al{sub 9} is characteristic of the typical properties of heavy-fermion antiferromagnets with a Neel temperature of T{sub N} = 3.4 K. The transport and magnetic properties exhibit large anisotropy in the low-temperature region owing to an interplay among the crystalline-electric-field effect, the Ruderman-Kittel-Kasuya-Yoshida interaction, and the Kondo effect. Below T{sub N}, the metamagnetic transition is observed at a very low magnetic field of around 1 kOe with the field applied along the a-axis. The magnetic structure of YbNi{sub 3}Al{sub 9} is highly sensitive to the applied magnetic field.

The influence of local volume forces on surface relaxation of pure metals and alloys: Applications to Ni, Al, Ni3Al

International Nuclear Information System (INIS)

Savino, E.J.; Farkas, D.

1987-11-01

We present an analysis of the relative influence of the interatomic potential, lattice structure and defect symmetry on the calculated and measured distortion for the free surfaces of alloys and pure metals. In particular, the effect of using local ''volume'' dependent interactions is studied, as opposed to simple pair interatomic forces. The dependence of the relaxation on the lattice structure is examined by comparing pure metals with ordered alloys. A Green function method for surface relaxation is presented and used for the above analysis as well as for studying the influence of different surface symmetries. Examples based on computer simulation of Ni, Al and Ni 3 Al for some surface orientations are presented. (author). 33 refs, 4 figs

Modelling and simulation of superalloys. Book of abstracts

Energy Technology Data Exchange (ETDEWEB)

Rogal, Jutta; Hammerschmidt, Thomas; Drautz, Ralf (eds.)

2014-07-01

Superalloys are multi-component materials with complex microstructures that offer unique properties for high-temperature applications. The complexity of the superalloy materials makes it particularly challenging to obtain fundamental insight into their behaviour from the atomic structure to turbine blades. Recent advances in modelling and simulation of superalloys contribute to a better understanding and prediction of materials properties and therefore offer guidance for the development of new alloys. This workshop will give an overview of recent progress in modelling and simulation of materials for superalloys, with a focus on single crystal Ni-base and Co-base alloys. Topics will include electronic structure methods, atomistic simulations, microstructure modelling and modelling of microstructural evolution, solidification and process simulation as well as the modelling of phase stability and thermodynamics.

Transport, Thermal, and Magnetic Properties of YbNi3X9 (X = Al, Ga): A Newly Synthesized Yb-Based Kondo Lattice System

Science.gov (United States)

Yamashita, Tetsuro; Miyazaki, Ryoichi; Aoki, Yuji; Ohara, Shigeo

2012-03-01

We have succeeded in synthesizing a new Yb-based Kondo lattice system, YbNi3X9 (X = Al, Ga). Our study reveals that YbNi3Al9 shows typical features of a heavy-fermion antiferromagnet with a Néel temperature of TN = 3.4 K. All of the properties reflect a competition between the Kondo effect and the crystalline electric field (CEF) effect. The moderate heavy-fermion state leads to an enhanced Sommerfeld coefficient of 100 mJ/(mol\\cdotK2), even if ordered antiferromagnetically. On the other hand, the isostructural gallide YbNi3Ga9 is an intermediate-valence system with a Kondo temperature of TK = 570 K. A large hybridization scale can overcome the CEF splitting energy, and a moderately heavy Fermi-liquid ground state with high local moment degeneracy should form at low temperatures. Note that the quality of single-crystalline YbNi3X9 is extremely high compared with those of other Yb-based Kondo lattice compounds. We conclude that YbNi3X9 is a suitable system for investigating the electronic structure of Yb-based Kondo lattice systems from a heavy-fermion system with an antiferromagnetically ordered ground state to an intermediate-valence system.

Nucleation of recrystallisation in castings of single crystal Ni-based superalloys

International Nuclear Information System (INIS)

Mathur, Harshal N.; Panwisawas, Chinnapat; Jones, C. Neil; Reed, Roger C.; Rae, Catherine M.F.

2017-01-01

Recrystallisation in single crystal Ni-based superalloys during solution heat treatment results in a significant cost to the investment casting industry. In this paper two sources of surface nucleation have been identified in the alloy CMSX-4 ® . Firstly, Electron Backscattered Diffraction (EBSD) has revealed micro-grains of γ′, between 2 and 30 μm diameter in the layer of surface eutectic found in the upper part of the casting. These have high angle boundaries with respect to the bulk single crystal and a fraction coarsen during solution heat treatment. Secondly, in the lower regions where surface eutectic does not form, locally deformed regions, 5–20 μm deep, form where the metal adheres to the mould. The local strain causes misorientations up to ≈20° with respect the bulk single crystal, and after heat treatment these regions develop into small grains of similar low-angle misorientations. However, they also form twins to produce further grains which have mobile high-angle boundaries with respect to the bulk single crystal. Experiments have shown that micro-grains at the surface grow to cause full recrystallisation where there is sufficient strain in the bulk material, and by removing these surface defects, recrystallisation can be completely mitigated. Etching of the cast surface is demonstrated to be an effective method of achieving this.

Hot corrosion behavior of Ni-based superalloys in lithium molten salt

International Nuclear Information System (INIS)

Cho, Soo Haeng; Lim, Jong Ho; Chung, Joon Ho; Hur, Jin Mok; Seo, Chung Seok; Park, Seoung Won

2004-01-01

The Li-reduction process involves the chemical reduction of spent fuel oxides by liquid lithium metal in a molten LiCl salt bath at 650 .deg. C followed by a separate electrochemical reduction of lithium oxide (Li 2 O), which builds up in the salt bath. This process requires a high purity inert gas atmosphere inside remote hot cell nuclear facility to prevent unwanted Li oxidation and fires during the handling of chemically active Li metal. In light of the limitations of the Li-reduction process, a direct electrolytic reduction technology is being developed by KAERI to enhance process safety and economic viability. The electrolytic reduction of spent oxide fuel involves the liberation of oxygen in a molten LiCl electrolyte, which results in a chemically aggressive environment that is too corrosive for typical structural materials. Even so, the electrochemical process vessel must be resilient at 650 .deg. C in the presence of oxygen to enable high processing rates and an extended service life. But, the mechanism and the rate of the corrosion of metals in LiCl-Li 2 O molten salt under oxidation condition are not clear. In the present work, the corrosion behavior and corrosion mechanism of Ni-based superalloys have been studied in the molten salt of LiCl-Li 2 O under oxidation condition

Failure characteristics and mechanisms of EB-PVD TBCs with Pt-modified NiAl bond coats

Energy Technology Data Exchange (ETDEWEB)

Zhou, Le; Mukherjee, Sriparna; Huang, Ke; Park, Young Whan; Sohn, Yongho, E-mail: Yongho.Sohn@ucf.edu

2015-06-18

Microstructural evolution and failure characteristics/mechanisms were investigated for thermal barrier coatings that consist of electron beam physical vapor deposited ZrO{sub 2}−8 wt% Y{sub 2}O{sub 3} (YSZ) topcoat, Pt-modified nickel aluminide, (Ni,Pt)Al bond coat, and CMSX-4 superalloy substrate with furnace cycling at 1100 °C with 1-h dwell. Photo stimulated luminescence spectroscopy, scanning electron microscopy equipped with X-ray energy dispersive spectroscopy and transmission electron microscopy were employed to examine the residual stress of the thermally grown oxide (TGO) and microstructural changes. For comparison, (Ni,Pt)Al bond coat on CMSX-4 without the YSZ topcoat was also characterized. The TGO grew faster for the YSZ-coated (Ni,Pt)Al bond coat than the (Ni,Pt)Al coating without the YSZ topcoat. Correspondingly, the β-to-γ′/martensite formation in the (Ni,Pt)Al bond coat occurred faster on the YSZ-coated (Ni,Pt)Al bond coat. However the rumpling occurred much faster and with larger amplitude on the (Ni,Pt)Al coating without the YSZ topcoat. Still, the rumpling at the TGO/bond coat interface caused crack initiation as early as 10 thermal cycles, decohesion at the YSZ/TGO interface, and eventual spallation failure primarily through the TGO/bond coat interface. The magnitude of compressive residual stress in the TGO showed an initial increase up to 3−4 GPa followed by a gradual decrease. The rate of stress relaxation was much quicker for the TGO scale without the YSZ topcoat with distinctive relief corresponding to the cracking at the top of geometrical ridges associated with the (Ni,Pt)Al bond coat. The maximum elastic energy for the TGO scale was estimated at 90 J/m{sup 2} at 50% of its lifetime (N{sub f}=545 cycles). The YSZ presence/adhesion to the TGO scale is emphasized to minimize the undulation of the TGO/bond coat interface, i.e., decohesion at the YSZ/TGO scale accelerates the rumpling and crack-coalescence at the TGO/bond coat

Influences of MCrAlY coatings on oxidation resistance of single crystal superalloy DD98M and their inter-diffusion behaviors

Energy Technology Data Exchange (ETDEWEB)

Shi, Long [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Xin, Li, E-mail: xli@imr.ac.cn [Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Xinyue; Wang, Xiaolan; Wei, Hua; Zhu, Shenglong; Wang, Fuhui [Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)

2015-11-15

Oxidation and interdiffusion behaviors of Ni-based single crystal superalloy DD98M with nominal compositions Ni–5.0Co–6.0Cr–6.3Al–6.0W–2.0Mo–6.0Ta–1.0Ti (in wt.%) and two types of MCrAlY coatings at 1000 °C and 1050 °C were investigated. Complex oxides formed on the surface of DD98M alloy when oxidized at 1000 °C and 1050 °C, which stratified, cracked and spalled. The faceted-like AlN and the particle-like and strip-like TiN formed in the alloy. The application of the NiCrAlY and NiCoCrAlYHfSi coatings greatly improved the oxidation resistance of DD98M alloy. After 500 h oxidation, α-Al{sub 2}O{sub 3} was still the dominate phase in the oxide scales formed on the coated specimens. The adhesion of the oxide scale on the NiCoCrAlYHfSi coating was much better than that on the NiCrAlY coating. Interdiffusion occurred between the coatings and the substrate, which led to the formation of the IDZ and SRZ. The IDZ of the NiCrAlY coated specimen was composed of γ phase and Al- and Ta-rich γ′ phase. The γ′ phase in the IDZ accommodated most of the inward diffusing aluminum, so the SRZ formation was suppressed when oxidized at 1050 °C. However the formation of SRZ with μ-TCP still occurred when oxidized at 1000 °C probably due to the low solubility and slow diffusion rate of the alloying elements at lower temperature. The IDZ of the NiCoCrAlYHfSi coated specimen was a single γ phase. A large amount of μ-TCP precipitated in the SRZ of the NiCoCrAlYHfSi coated specimen when oxidized at 1000 °C and 1050 °C. It can be concluded coating composition has a significant effect on the development of the IDZ and SRZ. Thermal exposure temperature also has influences on the formation of the SRZ. The mechanism of SRZ formation and TCP precipitation are discussed. - Graphical abstract: The TEM micrograph of the IDZ and SRZ of the NiCoCrAlYHfSi-coated specimen oxidized at 1050 °C for 100 h and the respective diffraction patterns of the needle-like and the

Formation of epitaxial Al 2O 3/NiAl(1 1 0) films: aluminium deposition

Science.gov (United States)

Lykhach, Y.; Moroz, V.; Yoshitake, M.

2005-02-01

Structure of epitaxial Al 2O 3 layers formed on NiAl(1 1 0) substrates has been studied by means of reflection high-energy electron diffraction (RHEED). The elucidated structure was compared to the model suggested for 0.5 nm-thick Al 2O 3 layers [K. Müller, H. Lindner, D.M. Zehner, G. Ownby, Verh. Dtsch. Phys. Ges. 25 (1990) 1130; R.M. Jaeger, H. Kuhlenbeck, H.J. Freund, Surf. Sci. 259 (1991) 235]. The stepwise growth of Al 2O 3 film, involving deposition and subsequent oxidation of aluminium onto epitaxial 0.5 nm-thick Al 2O 3 layers, has been investigated. Aluminium was deposited at room temperature, whereas its oxidation took place during annealing at 1070 K. The Al 2O 3 thickness was monitored by means of Auger electron spectroscopy (AES). It was found that Al 2O 3 layer follows the structure of 0.5 nm thick Al 2O 3 film, although a tilting of Al 2O 3(1 1 1) surface plane with respect to NiAl(1 1 0) surface appeared after Al deposition.

Application of Finite Element, Phase-field, and CALPHAD-based Methods to Additive Manufacturing of Ni-based Superalloys.

Science.gov (United States)

Keller, Trevor; Lindwall, Greta; Ghosh, Supriyo; Ma, Li; Lane, Brandon M; Zhang, Fan; Kattner, Ursula R; Lass, Eric A; Heigel, Jarred C; Idell, Yaakov; Williams, Maureen E; Allen, Andrew J; Guyer, Jonathan E; Levine, Lyle E

2017-10-15

Numerical simulations are used in this work to investigate aspects of microstructure and microseg-regation during rapid solidification of a Ni-based superalloy in a laser powder bed fusion additive manufacturing process. Thermal modeling by finite element analysis simulates the laser melt pool, with surface temperatures in agreement with in situ thermographic measurements on Inconel 625. Geometric and thermal features of the simulated melt pools are extracted and used in subsequent mesoscale simulations. Solidification in the melt pool is simulated on two length scales. For the multicomponent alloy Inconel 625, microsegregation between dendrite arms is calculated using the Scheil-Gulliver solidification model and DICTRA software. Phase-field simulations, using Ni-Nb as a binary analogue to Inconel 625, produced microstructures with primary cellular/dendritic arm spacings in agreement with measured spacings in experimentally observed microstructures and a lesser extent of microsegregation than predicted by DICTRA simulations. The composition profiles are used to compare thermodynamic driving forces for nucleation against experimentally observed precipitates identified by electron and X-ray diffraction analyses. Our analysis lists the precipitates that may form from FCC phase of enriched interdendritic compositions and compares these against experimentally observed phases from 1 h heat treatments at two temperatures: stress relief at 1143 K (870 °C) or homogenization at 1423 K (1150 °C).

High temperature low cycle fatigue behavior of a directionally solidified Ni-base superalloy DZ951

International Nuclear Information System (INIS)

Chu Zhaokuang; Yu Jinjiang; Sun Xiaofeng; Guan Hengrong; Hu Zhuangqi

2008-01-01

Total strain-controlled low cycle fatigue (LCF) tests were performed at a temperature range from 700 to 900 deg. C in ambient air condition on a directionally solidified Ni-base superalloy DZ951. The fatigue life of DZ951 alloy does not monotonously decrease with increasing temperature, but exhibits a strong dependence on the total strain range. The dislocation characteristics and failed surface observation were evaluated through transmission electron microscopy and scanning electron microscopy. The alloy exhibits cyclic hardening, softening or cyclic stability as a whole, which is dependent on the testing temperature and total strain range. At 700 deg. C, the cyclic plastic deformation process is the main cause of fatigue failure. At 900 deg. C, the failure mostly results from combined fatigue and creep damage under total strain range from 0.6 to 1.2% and the reduction in fatigue life can be taken as the cause of oxidation, creep and cyclic plastic deformation under total strain range of 0.5%

A study on microstructures and extended defects in Ni- and Co-base superalloys. Development and application of advanced TEM techniques

Energy Technology Data Exchange (ETDEWEB)

Mueller, Julian

2016-04-21

To improve the efficiency of stationary gas turbines and air craft jet engines, it is crucial to increase the maximum temperature capabilities of single crystalline superalloys by appropriate alloy design and microstructure tuning. The mechanical properties of superalloys are largely influenced by the physical constitution of the microstructure. To develop a better understanding of fundamental aspects of creep deformation, like the stress states, defect structures and other degradation processes, it is necessary to employ scale-bridging characterization. In the present work, Ni- and Co-based superalloys are investigated by a series of advanced transmission electron microscopy techniques and by the application of specifically developed characterization methods to identify dominating processes on atomic scale and hence to make a direct correlation to the macroscopic creep behavior. For instance, the misfit between γ and γ' in the initial microstructure is of great importance, since it strongly influences the rafting process and the interfacial dislocation network. To address the stress state, on the one hand misfit measurements in undeformed samples are conducted and are directly compared to finite-element simulations. On the other hand, deformed samples are investigated to assess the influence of an initial rafting process and the formation of an interface dislocation network. For this, characterization methods are used which are based on the evaluation of atomically resolved images and on electron diffraction. Moreover, the temperature dependency of the misfit and of the microstructure stability is specifically investigated for different Co-base alloys in in situ heating experiments. The characterization of defect structures in Ni-base superalloys after creep deformation builds the second pillar of this work. Specific cutting processes of superdislocations are studied to elucidate which atomic processes take place. A series of left angle 100 right angle and

Pitting Corrosion of Ni3(Si,Ti+4Al Intermetallic Compound at Various Chloride Concentrations

Directory of Open Access Journals (Sweden)

Gadang Priyotomo

2014-04-01

Full Text Available The pitting corrosion of Ni3(Si,Ti with 4 at% Al consisting of two regions of a Ni3(Si,Ti single-phase of L12 structure and two phases of L12 and fcc Niss was investigated as function of chloride concentrations by using electrochemical method, scanning electron microscope and energy dispersive X-Ray spectroscopy in neutral sodium chloride solutions at 293 K.  In addition, the pitting corrosion of Ni3(Si,Ti and  type C276 alloy were also studied under the same experimental condition for comparison.  The pitting potential obtained for the Ni3(Si,Ti with 4 at%Al decreased with increasing chloride concentration.  The specific pitting potential and pitting potential of Ni3(Si,Ti with 4at%, Ni3(Si,Ti and C276 were the lowest, the moderate and the highest, respectively, which means that the pitting corrosion resistance of Ni3(Si,Ti was higher than Ni3(Si,Ti with 4at% Al, but lower than that of C276.  A critical chloride concentration of Ni3(Si,Ti with 4at% Al was found to be lower than that of Ni3(Si,Ti.  The Pitting corrosion of Ni3(Si,Ti with 4at% Al occurred in the two phase mixture (L12 + Niss.

Influence of dwell times on the thermomechanical fatigue behavior of a directionally solidified Ni-base superalloy

Czech Academy of Sciences Publication Activity Database

Guth, S.; Petráš, Roman; Škorík, Viktor; Kruml, Tomáš; Man, Jiří; Lang, K. H.; Polák, Jaroslav

2015-01-01

Roč. 80, NOV (2015), s. 426-433 ISSN 0142-1123 R&D Projects: GA MŠk(CZ) EE2.3.30.0063 Institutional support: RVO:68081723 Keywords : Nickel base superalloy * Thermomechanical fatigue * Dwell time * Lifetime behavior * Damage mechanisms Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.162, year: 2015

Refractory metal based superalloys

International Nuclear Information System (INIS)

Alonso, Paula R.; Vicente, Eduardo E.; Rubiolo, Gerardo H.

1999-01-01

Refractory metals are looked as promising materials for primary circuits in fission reactors and even as fusion reactor components. Indeed, superalloys could be developed which take advantage of their high temperature properties together with the benefits of a two- phase (intermetallic compound-refractory metal matrix) coherent structure. In 1993, researchers of the Office National d'Etudes et de Recherches Aerospatiales of France reported the observation of such a coherent structure in the Ta-Ti-Zr-Al-Nb-Mo system although the exact composition is not reported. The intermetallic compound would be Ti 2 AlMo based. However, the formation of this compound and its possible coexistence with a disordered bcc phase in the ternary system Ti-Al-Mo is a controversial subject in the related literature. In this work we develop a technique to obtain homogeneous alloys samples with 50 Ti-25 Al-25 Mo composition. The resulting specimens were characterized by optical and electronic metallography (SEM), microprobe composition measurements (EPMA) and X-ray diffraction (XRD) analyses. The results show the evidence for a bcc (A2→B2) ordering reaction in the Ti-Al-Mo system in the 50 Ti-25 Al-25 Mo composition. (author)

γ' Precipitation Study of a Co-Ni-Based Alloy

Science.gov (United States)

Locq, D.; Martin, M.; Ramusat, C.; Fossard, F.; Perrut, M.

2018-05-01

A Co-Ni-based alloy strengthened by γ'-(L12) precipitates was utilized to investigate the precipitation evolution after various cooling rates and several aging conditions. In this study, the precipitate size and volume fraction have been studied via scanning electron microscopy and transmission electron microscopy. The influence of the precipitation evolution was measured via microhardness tests. The cooling rate study shows a more sluggish γ' precipitation reaction compared to that observed in a Ni-based superalloy. Following a rapid cooling rate, the application of appropriate double aging treatments allows for the increase of the γ' volume fraction as well as the control of the size and distribution of the precipitates. The highest hardness values reach those measured on supersolvus cast and wrought Ni-based superalloys. The observed γ' precipitation behavior should have implications for the production, the heat treatment, the welding, or the additive manufacturing of this new class of high-temperature materials.

Effect of carbides on the creep properties of a Ni-base superalloy M963

International Nuclear Information System (INIS)

He, L.Z.; Zheng, Q.; Sun, X.F.; Guan, H.R.; Hu, Z.Q.; Tieu, A.K.; Lu, C.; Zhu, H.T.

2005-01-01

Effect of carbides on the creep properties of a cast Ni-base superalloy M963 tested at 800 and 900 deg. C over a broad stress range has been investigated. Correlation between the carbides and creep properties of the alloy is enabled through scanning electron microscopy (SEM) and transmission electron microscopy (TEM). During high temperature creep tests, the primary MC carbide decomposes sluggishly and a large amount of secondary carbides precipitate. The cubic and acicular M 6 C carbide precipitates at the dendritic core region. Extremely fine chromium-rich M 23 C 6 carbide precipitates preferentially at grain boundaries. The M 6 C and M 23 C 6 carbides are found to be beneficial to the creep properties of the alloy. At lower temperature (800 deg. C), the interface of MC carbide with matrix is one of the principal sites for crack initiation. At higher temperature (900 deg. C), the oxidation and the precipitation of μ phase are the main factors for significant loss in creep strength of the alloy

Thermomechanical behavior of different Ni-base superalloys during cyclic loading at elevated temperatures

Directory of Open Access Journals (Sweden)

Huber Daniel

2014-01-01

Full Text Available The material behavior of three Ni-base superalloys (Inconel® 718, Allvac® 718PlusTM and Haynes® 282® during in-phase cyclic mechanical and thermal loading was investigated. Stress controlled thermo-mechanical tests were carried out at temperatures above 700 ∘C and different levels of maximum compressive stress using a Gleeble® 3800 testing system. Microstructure investigations via light optical microscopy (LOM and field emission gun scanning electron microscopy (FEG-SEM as well as numerical precipitation kinetics simulations were performed to interpret the obtained results. For all alloys, the predominant deformation mechanism during deformation up to low plastic strains was identified as dislocation creep. The main softening mechanism causing progressive increase of plastic strain after preceding linear behavior is suggested to be recrystallization facilitated by coarsening of grain boundary precipitates. Furthermore, coarsening and partial transformation of strengthening phases was observed. At all stress levels, Haynes® 282® showed best performance which is attributable to its stable microstructure containing a high phase fraction of small, intermetallic precipitates inside grains and different carbides evenly distributed along grain boundaries.

Microstructure and Properties of Ni and Ni/Al2O3 Coatings Electrodeposited at Various Current Densities

Directory of Open Access Journals (Sweden)

Góral A.

2016-03-01

Full Text Available The study presents investigations of an influence of various direct current densities on microstructure, residual stresses, texture, microhardness and corrosion resistance of the nickel coatings electrodeposited from modified Watt’s baths. The properties of obtained coatings were compared to the nano-crystalline composite Ni/Al2O3 coatings prepared under the same plating conditions. The similarities and differences of the obtained coatings microstructures visible on both their surfaces and cross sections and determined properties were presented. The differences in the growth character of the Ni matrix and in the microstructural properties were observed. All electrodeposited Ni and Ni/Al2O3 coatings were compact and well adhering to the steel substrates. The thickness and the microhardness of the Ni and Ni/Al2O3 deposits increased significantly with the current density in the range 2 - 6 A/dm2. Residual stresses are tensile and they reduced as the current density increased. The composite coatings revealed better protection from the corrosion of steel substrate than pure nickel in solution 1 M NaCl.

Structural, electronic, magnetic and optical properties of Ni,Ti/Al-based Heusler alloys. A first-principles approach

Energy Technology Data Exchange (ETDEWEB)

Adebambo, Paul O. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Physics; McPherson Univ., Abeokuta (Nigeria). Dept. of Physical and Computer Sciences; Adetunji, Bamidele I. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Physics; Bells Univ. of Technology, Oto (Nigeria). Dept. of Mathematics; Olowofela, Joseph A. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Physics; Oguntuase, James A. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Mathematics; Adebayo, Gboyega A. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Physics; Abdus Salam International Centre for Theoretical Physics, Trieste (Italy)

2016-05-01

In this work, detailed first-principles calculations within the generalised gradient approximation (GGA) of electronic, structural, magnetic, and optical properties of Ni,Ti, and Al-based Heusler alloys are presented. The lattice parameter of C1{sub b} with space group F anti 43m (216) NiTiAl alloys is predicted and that of Ni{sub 2}TiAl is in close agreement with available results. The band dispersion along the high symmetry points W→L→Γ→X→W→K in Ni{sub 2}TiAl and NiTiAl Heusler alloys are also reported. NiTiAl alloy has a direct band gap of 1.60 eV at Γ point as a result of strong hybridization between the d state of the lower and higher valence of both the Ti and Ni atoms. The calculated real part of the dielectric function confirmed the band gap of 1.60 eV in NiTiAl alloys. The present calculations revealed the paramagnetic state of NiTiAl. From the band structure calculations, Ni{sub 2}TiAl with higher Fermi level exhibits metallic properties as in the case of both NiAl and Ni{sub 3}Al binary systems.

Magnetism, microstructure and First Principles calculations of atomized and annealed Ni3Al

International Nuclear Information System (INIS)

García-Escorial, A.; Crespo, P.; Hernando, A.; Lieblich, M.; Marín, P.; Velasco, V.; Ynduráin, F.

2014-01-01

Highlights: • The microstructure and order of as-atomized Ni 3 Al powder change with annealing. • The change of the magnetic properties shows the influence of the chemical order. • First Principles calculations show the effect of the density of states to the order. - Abstract: In this work Ni 3 Al powder particles obtained by atomization were characterized magnetically and microstructurally in as-atomized state and after annealing. Upon annealing the X-ray diffraction patterns show a noticeable increase of the signal of the ordered phase γ′-Ni 3 Al, L1 2 , phase and the microstructure evolves from a lamellar and dendrite to a large grain microstructure. The Curie temperature of the as-atomized powder particles is 85 K and decreases after annealing down to 50 K. First Principles calculations were carried out to correlate the experimental observations with local order of Ni and Al atoms and illustrate the importance of the local order in the density of states at the Fermi level, showing how the magnetic moment depends on the Ni and Al atomic position

Morphology Dependent Flow Stress in Nickel-Based Superalloys in the Multi-Scale Crystal Plasticity Framework

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Shahriyar Keshavarz

2017-11-01

Full Text Available This paper develops a framework to obtain the flow stress of nickel-based superalloys as a function of γ-γ’ morphology. The yield strength is a major factor in the design of these alloys. This work provides additional effects of γ’ morphology in the design scope that has been adopted for the model developed by authors. In general, the two-phase γ-γ’ morphology in nickel-based superalloys can be divided into three variables including γ’ shape, γ’ volume fraction and γ’ size in the sub-grain microstructure. In order to obtain the flow stress, non-Schmid crystal plasticity constitutive models at two length scales are employed and bridged through a homogenized multi-scale framework. The multi-scale framework includes two sub-grain and homogenized grain scales. For the sub-grain scale, a size-dependent, dislocation-density-based finite element model (FEM of the representative volume element (RVE with explicit depiction of the γ-γ’ morphology is developed as a building block for the homogenization. For the next scale, an activation-energy-based crystal plasticity model is developed for the homogenized single crystal of Ni-based superalloys. The constitutive models address the thermo-mechanical behavior of nickel-based superalloys for a large temperature range and include orientation dependencies and tension-compression asymmetry. This homogenized model is used to obtain the morphology dependence on the flow stress in nickel-based superalloys and can significantly expedite crystal plasticity FE simulations in polycrystalline microstructures, as well as higher scale FE models in order to cast and design superalloys.

Phase Transformations in Nickel base Superalloy Inconel 718 during Cyclic Loading at High Temperature

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Michal Jambor

2017-06-01

Full Text Available Nickel base superalloys are hi-tech materials intended for high temperature applications. This property owns a complex microstructure formed by matrix of Ni and variety of precipitates. The type, form and the amount of these phases significantly affect the resulting properties of these alloys. At sufficiently long exposure to high temperatures, the transformation phase can occur, which can lead to degradation of properties of these alloys. A cyclic plastic deformation can accelerate these changes, and they could occur at significantly lower temperatures or in shorter time of exposure. The aim of this study is to describe phase transformation, which can occur by a cyclic plastic deformation at high temperatures in nickel base superalloy Inconel 718.

M(Al,Ni)-TiO2-Based Photoanode for Photoelectrochemical Solar Cells

Science.gov (United States)

Navas, Javier; Reyes-Pérez, Fran; Alcántara, Rodrigo; Fernández-Lorenzo, Concha; Bernal, Juan Jesús Gallardo; Martín-Calleja, Joaquín

2018-05-01

This study presents the incorporation of Al and Ni cations onto the surface of TiO2 nanoparticles used as photoelectrode in dye sensitized solar cells (DSSCs). The incorporation of these cations was performed using the chemical bath deposition (CBD) technique. This process was applied up to three times to evaluate the semiconductors' properties with respect to the amount of Al and Ni. The M(Al,Ni)-TiO2-based semiconductors were widely characterized using techniques such as X-ray fluorescence, X-ray diffraction, Raman spectroscopy, UV-Vis spectroscopy and X-ray photoelectron spectroscopy. The presence of (hydr)oxide species of Al(III) and Ni(II) was confirmed and anatase was the predominant crystalline phase obtained. Moreover, for both elements, a decrease in the band gap energy was observed, this being more pronounced after the incorporation of Ni. Furthermore, the use of the M(Al,Ni)-TiO2-based semiconductors as photoelectrodes in DSSCs led to an increase in the open-circuit voltage of up to 22% and 10% for the incorporation of Al and Ni, respectively. This increase can be reasonably explained by the negative shift of the flat band potential of the photoelectrodes. EIS measurements were performed to study the electron transport kinetics in the photoelectrode and the internal resistance in the DSSCs to understand the photocurrent density values obtained.

Slurry Erosion Performance of Ni-Al2O3 Based Thermal-Sprayed Coatings: Effect of Angle of Impingement

Science.gov (United States)

Grewal, H. S.; Agrawal, Anupam; Singh, H.; Shollock, B. A.

2014-02-01

In this paper, slurry erosion performance of high velocity flame-sprayed Ni-Al2O3 based coatings was evaluated. The coatings were deposited on a hydroturbine steel (CA6NM) by varying the content of Al2O3 in Ni. Using jet-type test rig, erosion behavior of coatings and bare steel was evaluated at different impingement angles. Detailed investigation of the surface morphology of the eroded specimens was undertaken using SEM/EDS to identify potential erosion mechanism. A parameter named "erosion mechanism identifier" (ξ) was used to predict the mode of erosion. It was observed that the coating prepared using 40 wt.% of Al2O3 showed a highest resistance to erosion. This coating enhanced the erosion resistance of the steel by 2 to 4 times. Spalling in the form of splats and chunks of material (formed by interlinking of cracks) along with fracture of Al2O3 splats were identified as primary mechanisms responsible for the loss of coating material. The erosion mechanism of coatings and bare steel predicted by ξ was in good agreement with that observed experimentally. Among different parameters,, a function of fracture toughness ( K IC) and hardness ( H) showed excellent correlation with erosion resistance of coatings at both the impingement angles.

Processing and Mechanical Properties of NiAl-Based In-Situ Composites. Ph.D. Thesis Final Report

Science.gov (United States)

Johnson, David Ray

1994-01-01

In-situ composites based on the NiAl-Cr eutectic system were successfully produced by containerless processing and evaluated. The NiAl-Cr alloys had a fibrous microstructure while the NiAl-(Cr,Mo) alloys containing 1 at. percent or more molybdenum exhibited a lamellar structure. The NiAl-28Cr-6Mo eutectic displays promising high temperature strength while still maintaining a reasonable room temperature fracture toughness when compared to other NiAl-based materials. The Laves phase NiAlTa was used to strengthen NiAl and very promising creep strengths were found for the directionally solidified NiAl-NiAlTa eutectic. The eutectic composition was found to be near NiAl-15.5Ta (at. percent) and well aligned microstructures were produced at this composition. An off-eutectic composition of NiAl-14.5Ta was also processed, consisting of NiAl dendrites surrounded by aligned eutectic regions. The room temperature toughness of these two phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa. Polyphase in-situ composites were generated by directional solidification of ternary eutectics. The systems investigated were the Ni-Al-Ta-X (X=Cr, Mo, or V) alloys. Ternary eutectics were found in each of these systems and both the eutectic composition and temperature were determined. Of these ternary eutectics, the one in the NiAl-Ta-Cr system was found to be the most promising. The fracture toughness of the NiAl-(Cr,Al)NiTa-Cr eutectic was intermediate between those of the NiAl-NiAlTa eutectic and the NiAl-Cr eutectic. The creep strength of this ternary eutectic was similar to or greater than that of the NiAl-Cr eutectic.

Subsurface characterization of an oxidation-induced phase transformation and twinning in nickel-based superalloy exposed to oxy-combustion environments

International Nuclear Information System (INIS)

Zhu Jingxi; Holcomb, Gordon R.; Jablonski, Paul D.; Wise, Adam; Li Jia; Laughlin, David E.; Sridhar, Seetharaman

2012-01-01

Highlights: ►Oxidation products of Ni-based superalloy were studied in oxy-fuel combustion conditions. ► An oxidation-induced phase transformation occurred in the subsurface region. ► One of the two product phases was not in the Ni database of Thermo-Calc. ► This unknown phase is an ordered derivative of FCC structure of Ni–Ti(–Ta) system. ► This phase is likely detrimental to the mechanical integrity of the alloy in use. - Abstract: In the integration of oxy-fuel combustion to turbine power generation system, turbine alloys are exposed to high temperature and an atmosphere comprised of steam, CO 2 and O 2 . While surface and internal oxidation of the alloy takes place, the microstructure in the subsurface region also changes due to oxidation. In this study, bare metal coupons of Ni-base superalloys were exposed in oxy-fuel combustion environment for up to 1000 h and the oxidation-related microstructures were examined. Phase transformation occurred in the subsurface region in Ni-based superalloy and led to twinning. The transformation product phases were analyzed through thermodynamic equilibrium calculations and various electron microscopy techniques, including scanning electron microscopy (SEM), orientation imaging microscopy (OIM) and transmission electron microscopy (TEM). The mechanism by which the phase transformation and the formation of the microstructure occurred was also discussed. The possible effects of the product phases on the performance of the alloy in service were discussed.

Ductility and fracture of single crystaliine Ni3Al with boron additions

International Nuclear Information System (INIS)

Heredia, F.E.; Pope, D.P.

1989-01-01

Low and high temperature tensile tests were performed on single crystals of pure Ni 3 Al and Ni 3 Al+B in order to determine the effect of B additions on the ductility and fracture behavior. Tests were carried out in air at a constant strain rate of 1/3 x 10 -3 s -1 . The orientation tested were [001] for whic the yield stress in tension is always greater than in compression, and those for wich the tension/compression asymmetry is zero ([T=C]) for each particular composition. At room temperature, the results show a positive effect of B additions on both the fracture stress and on the ductility. The ductility at 800K appears to decrease monotonically with B additions. The largest ductilities are found for [T=C] at room temperature where an improvement of about 26% (resolved strain) for an addition of 0.2 at % B was obtained. However, the most dramatic increase in ductility occurs for the [001] oriented samples at room temperature where a 55% improvement was measured over that of pure Ni 3 Al. Fracture surfaces show a combinaton of massive slip, some clevage, and heavily dimpled areas. These observations show that B additions not only increase the ductility of polycrystalline Ni 3 Al, as has been previously observed by many investigators, but also that the already-ductile single crystalline material, indicating that a bulk effect should be added to the grain boundary strengthening effect of B when explaining the improvement in ductility of polycrystalline Ni 3 Al due to B additions

A continuum model for the anisotropic creep of single crystal nickel-based superalloys

International Nuclear Information System (INIS)

Prasad, Sharat C.; Rajagopal, K.R.; Rao, I.J.

2006-01-01

In this paper, we extend the constitutive theory developed by Prasad et al. [Prasad SC, Rao IJ, Rajagopal KR. A continuum model for the creep of single crystal nickel-base superalloys. Acta Mater 2005;53(3):669-79], to describe the creep anisotropy associated with crystallographic orientation in single crystal nickel-based superalloys. The constitutive theory is cast within a general thermodynamic framework that has been developed to describe the response of materials capable of existing in multiple stress free configurations ('natural configurations'). Central to the theory is the prescription of the forms for the stored energy and rate of dissipation functions. The stored energy reflects the fact that the elastic response exhibits cubic symmetry. The model takes into account the fact that the symmetry of single crystals does not change with inelastic deformation. The rate of dissipation function is also chosen to be anisotropic, in that it reflects invariance to transformations that belong to the cubic symmetry group. The model is used to simulate uniaxial creep of single crystal nickel-based superalloy CMSX-4 for loading along the , and orientations. The predictions of the theory agree well with the experimental data

The Effectiveness of a NiCrY-Coating on a Powder Metallurgy Disk Superalloy

Science.gov (United States)

Gabb, Timothy P.; Miller, Robert A.; Nesbitt, James A.; Draper, Susan L.; Rogers, Richard B.; Telesman, Jack

2018-01-01

Protective ductile coatings could be necessary to mitigate oxidation and corrosion attack on superalloy disks in some turbine engine applications. However, the effects of coatings on fatigue life of the disk during service are an important concern. The objective of this study was to investigate how such a coating could perform after varied post-coating processing. Cylindrical gage fatigue specimens of powder metallurgy-processed disk superalloy LSHR were coated with a NiCrY coating, shot peened, preparation treated, exposed, and then subjected to fatigue at high temperature. The effects of varied shot peening, preparation treatment, and exposures on fatigue life with and without the coating were compared. Each of these variables and several of their interactions significantly influenced fatigue life.

Effect of transient liquid phase (TLP) bonding on the ductility of a Ni-base single crystal superalloy in a stress rupture test

International Nuclear Information System (INIS)

Liu, J.D.; Jin, T.; Zhao, N.R.; Wang, Z.H.; Sun, X.F.; Guan, H.R.; Hu, Z.Q.

2008-01-01

A Ni-base single crystal superalloy was transient liquid phase (TLP) bonded using a Ni-Cr-B amorphous foil at 1230 deg. C for 8 h. Stress rupture tests of the TLP joint and a matrix sample were carried out at 982 deg. C/248 MPa and 1010 deg. C/248 MPa. The microstructures and fracture surfaces were studied using scanning electron microscopy (SEM). Transmission electron microscopy (TEM) investigations were performed after creep rupture testing to examine the deformation substructures. The results show that the stress rupture ductility of TLP joints is significantly decreased compared to the matrix sample. This reduction of the ductility of TLP joints can be attributed to solid solution strengthening by boron atoms, subgrain boundaries formed in the bonding zone and the concentration of creep cavities formed during the last stage of the stress rupture test

Selective hydrogenation of furfural to cyclopentanone over Cu-Ni-Al hydrotalcite-based catalysts

Energy Technology Data Exchange (ETDEWEB)

Zhu, Hongyan; Zhou, Minghao; Zeng, Zuo; Xiao, Guomin; Xiao, Rui [Southeast University, Nanjing (China)

2014-04-15

A series of Cu-Ni-Al hydrotalcites derived oxides with a (Cu+Ni)/Al mole ratio of 3 with varied Cu/Ni mole ratio (from 0.017 to 0.5, with a Cu ratio of 0.0125 to 0.25) were prepared by co-precipitation method, then applied to the hydrogenation of furfural in aqueous. Their catalytic performance for liquid phase hydrogenation of furfural to prepare cyclopentanone was described in detail, considering reaction temperature, catalyst composition, reaction time and so on. The yield of cyclopentanone was influenced by the mole ratio of Cu-Ni-Al based heterogeneous catalyst and depended on the reaction conditions. The yield of cyclopentanone was up to 95.8% when the reaction was carried out under 413 K with H{sub 2} pressure of 40 bar for 8 h. The catalysts were characterized by X-ray powder diffraction (XRD), scanning electron microscope (SEM) and H{sub 2} temperature-programmed reduction (H{sub 2}-TPR)

The Influence of oxide additives on Ni/Al2O3 catalysts in low temperature methane steam reforming

International Nuclear Information System (INIS)

Lazar, Mihaela; Dan, Monica; Mihet, Maria; Almasan, Valer

2009-01-01

Hydrogen is industrially produced by methane steam reforming. The process is catalytic and the usual catalyst is based on Ni as the active element. The main problem of this process is its inefficiency. It requires high temperatures at which Ni also favors the formation of graphite, which deactivates the catalysts. Ni has the advantage of being much cheaper than noble metal catalysts, so many researches are done in order to improve the properties of supported Ni catalysts and to decrease the temperature at which the process is energetically efficient. In order to obtain catalysts with high activity and stability, it is essential to maintain the dispersion of the active phase (Ni particles) and the stability of the support. Both properties can be improved by addition of a second oxide to the support. In this paper we present the results obtained in preparation and characterization of Ni/Al 2 O 3 catalysts modified by addition of CeO 2 and La 2 O 3 to alumina support. The following catalysts were prepared by impregnation method: Ni/Al 2 O 3 , Ni/CeO 2 -Al 2 O 3 and Ni/La 2 O 3 -Al 2 O 3 (10 wt.% Ni and 6 wt.% additional oxide). The catalytic surface was characterized by N 2 adsorption - desorption isotherms. The hydrogen - surface bond was characterized by Thermo-Programmed-Desorption (TPD) method. All catalysts were tested in steam reforming reaction of methane in the range of 600 - 700 deg. C, at atmospheric pressure working with CH 4 :H 2 O ratio of 1:3. The modified catalysts showed a better catalytic activity and selectivity for H 2 and CO 2 formation, at lower temperatures than the simple Ni/Al 2 O 3 catalyst. (authors)

Thermal Expansion of Ni3Al Intermetallic Compound: Experiment and Simulation

International Nuclear Information System (INIS)

Wang Hai-Peng; Lü Peng; Zhou Kai; Wei Bing-Bo

2016-01-01

The thermal expansion of Ni 3 Al intermetallic compound is determined by a thermal dilatometer and simulated by the molecular dynamics method. The results of the linear thermal expansion coefficients are presented from 200 K up to the maximum temperature of 1600 K. The single phase of Ni 3 Al intermetallic compound is confirmed by x-ray diffraction together with DSC melting and solidification peaks, from which the solidus and the liquidus temperatures are obtained to be 1660 and 1695 K, respectively. The measured linear thermal expansion coefficient increases from 1.5 × 10 −5 to 2.7 × 10 −5 K −1 in the experimental temperature range, in good agreement with the data obtained by the molecular dynamics simulation, just a slight difference from the temperature dependence coefficient. Furthermore, the atomic structure and position are presented to reveal the atom distribution change during thermal expansion of Ni 3 Al compound. (paper)

Directional Solidification Microstructure of a Ni-Based Superalloy: Influence of a Weak Transverse Magnetic Field

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Xu Li

2015-06-01

Full Text Available A Ni-based superalloy CMSX-6 was directionally solidified at various drawing speeds (5–20 μm·s−1 and diameters (4 mm, 12 mm under a 0.5 T weak transverse magnetic field. The results show that the application of a weak transverse magnetic field significantly modified the solidification microstructure. It was found that if the drawing speed was lower than 10 μm·s−1, the magnetic field caused extensive macro-segregation in the mushy zone, and a change in the mushy zone length. The magnetic field significantly decreases the size of γ’ and the content of γ-γ’ eutectic. The formation of macro-segregation under a weak magnetic field was attributed to the interdendritic solute transport driven by the thermoelectric magnetic convection (TEMC. The γ’ phase refinement could be attributed to a decrease in nucleation activation energy owing to the magnetic field during solid phase transformation. The change of element segregation is responsible for the content decrease of γ-γ’ eutectic.

Characterization of Al/Ni multilayers and their application in diffusion bonding of TiAl to TiC cermet

International Nuclear Information System (INIS)

Cao, J.; Song, X.G.; Wu, L.Z.; Qi, J.L.; Feng, J.C.

2012-01-01

The Al/Ni multilayers were characterized and diffusion bonding of TiAl intermetallics to TiC cermets was carried out using the multilayers. The microstructure of Al/Ni multilayers and TiAl/TiC cermet joint was investigated. The layered structures consisting of a Ni 3 (AlTi) layer, a Ni 2 AlTi layer, a (Ni,Al,Ti) layer and a Ni diffusion layer were observed from the interlayer to the TiAl substrate. Only one AlNi 3 layer formed at the multilayer/TiC cermet interface. The reaction behaviour of Al/Ni multilayers was characterized by means of differential scanning calorimeter (DSC) and X-ray diffraction. The initial exothermic peak of the DSC curve was formed due to the formation of Al 3 Ni and Al 3 Ni 2 phases. The reaction sequence of the Al/Ni multilayers was Al 3 Ni → Al 3 Ni 2 → AlNi → AlNi 3 and the final products were AlNi and AlNi 3 phases. The shear strength of the joint was tested and the experimental results suggested that the application of Al/Ni multilayers improved the joining quality. - Highlights: ► Diffusion bonding of TiAl to TiC cermet was realized using Al/Ni multilayer. ► The reaction sequence of the Al/Ni multilayers was Al 3 Ni → Al 3 Ni 2 → AlNi → AlNi 3 . ► The interfacial microstructure of the joint was clarified. ► The application of Al/Ni multilayers improved the joining quality.

Spallation of oxide scales from NiCrAlY overlay coatings

International Nuclear Information System (INIS)

Strawbridge, A.; Evans, H.E.; Ponton, C.B.

1997-01-01

A common method of protecting superalloys from aggressive environments at high temperatures is by plasma spraying MCrAlY (M = Fe, Ni and/or Co) to form an overlay coating. Oxidation resistance is then conferred through the development of an alumina layer. However, the use of such coatings is limited at temperatures above about 1100 C due to rapid failure of the protective oxide scales. In this study, the oxidation behaviour of air-plasma-sprayed NiCrAlY coatings has been investigated at 1200 C in 1 atm air. A protective alumina layer develops during the early stages, but breakaway oxidation occurs after prolonged exposure. The results suggest that the critical temperature drop to initiate failure is inversely proportional to the scale thickness, and an analytical model is put forward to explain this behaviour. Local surface curvature of the coating can lead to delamination within the oxide during cooling and it is shown that the largest individual pore in a spall region is the critical flaw for oxide fracture. (orig.)

Ni3Al intermetallide-based alloy: a promising material for turbine blades

International Nuclear Information System (INIS)

Kablov, E.N.; Lomberg, B.S.; Buntushkin, V.P.; Golubovskij, E.R.; Muboyadzhyan, S.A.

2002-01-01

A consideration is given to properties and structure of a cast intermetallic alloy grade VKNA-4U-mono- with monocrystalline structure in the temperature range of 20-1250 deg C. The influence of long-term heating at 1200 deg C on the stability of alloy mechanical properties is investigated. The advantages of a cast alloy on the basis of alloyed intermetallic compound Ni 3 Al are demonstrated, the processing and physical properties of the alloy are presented [ru

Magnetism, microstructure and First Principles calculations of atomized and annealed Ni{sub 3}Al

Energy Technology Data Exchange (ETDEWEB)

García-Escorial, A., E-mail: age@cenim.csic.es [CENIM-CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Crespo, P.; Hernando, A. [Instituto de Magnetismo Aplicado, IMA-UCM, P.O. Box 155, 28230 Madrid (Spain); Lieblich, M. [CENIM-CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Marín, P.; Velasco, V. [Instituto de Magnetismo Aplicado, IMA-UCM, P.O. Box 155, 28230 Madrid (Spain); Ynduráin, F. [Dpto. de Física de la Materia Condensada, UAM, Cantoblanco, 28049 Madrid (Spain)

2014-12-05

Highlights: • The microstructure and order of as-atomized Ni{sub 3}Al powder change with annealing. • The change of the magnetic properties shows the influence of the chemical order. • First Principles calculations show the effect of the density of states to the order. - Abstract: In this work Ni{sub 3}Al powder particles obtained by atomization were characterized magnetically and microstructurally in as-atomized state and after annealing. Upon annealing the X-ray diffraction patterns show a noticeable increase of the signal of the ordered phase γ′-Ni{sub 3}Al, L1{sub 2}, phase and the microstructure evolves from a lamellar and dendrite to a large grain microstructure. The Curie temperature of the as-atomized powder particles is 85 K and decreases after annealing down to 50 K. First Principles calculations were carried out to correlate the experimental observations with local order of Ni and Al atoms and illustrate the importance of the local order in the density of states at the Fermi level, showing how the magnetic moment depends on the Ni and Al atomic position.

Low-cycle fatigue and damage of an uncoated and coated single crystal nickel-base superalloy SCB

International Nuclear Information System (INIS)

Stekovic, S.; Ericsson, T.

2007-01-01

This paper presents low-cycle fatigue (LCF) behaviour and damage mechanisms of uncoated and coated specimens of a single crystal nickel-base superalloy SCB tested at 500 C and 900 C. Four coatings were deposited on the base material, an overlay coating AMDRY997, a platinum-modified aluminide diffusion coating RT22 and two innovative coatings called IC1 and IC3 with a NiW diffusion barrier in the interface. AMDRY997 and RT22 were used as reference coatings. The LCF tests were performed at three strain amplitudes, 1.0, 1.2 and 1.4%, with R = -1, in laboratory air and without any dwell time. The LCF life of the specimens is determined by crack initiation and propagation. Crack data are presented for different classes of crack size in the form of crack density, that is, the number of cracks normalised to the investigated interface length. Micrographs of damage of the coatings are also shown. The effect of the coatings on the LCF life of the superalloy was dependent on the test temperature and deposited coating. At 500 C all coatings had a detrimental effect on the LCF life of the superalloy. At 900 C both AMDRY997 and IC1 prolonged the fatigue life of the superalloy by factors ranging between 1.5 and 4 while RT22 and IC3 shortened the life of the coating-substrate system. Specimens coated with RT22 exhibited generally more damage than other tested coatings at 900 C. Most of the cracks observed initiated at the coating surface and a majority were arrested in the interdiffusion zone between the base material and the coating. No topologically close-packed phases were found. Delamination was only found in AMDRY997 at higher strains. Surface roughness or rumpling was found in the overlay coating AMDRY997 with some cracks initiating from the rumples. The failure morphology at 900 C reflected the role of oxidation in the fatigue life, the crack initiation and propagation of the coated specimens. The wake of the cracks grown into the substrate was severely oxidised leading to

Deposition of Fe-Ni nanoparticles on Al2O3 for dechlorination of chloroform and trichloroethylene

International Nuclear Information System (INIS)

Hsieh, S.-H.; Horng, J.-J.

2006-01-01

This research proposes an efficient method for depositing Fe-Ni nanoparticles on Al 2 O 3 microparticles to decompose containments in ground water, such as chloroform and trichloroethylene. The Fe-Ni nanoparticles can be deposited onto the surface of Al 2 O 3 microparticles by electroless plating technique. The reasons why the Fe-Ni nanoparticles would be deposited on the surface of Al 2 O 3 microparticles is to avoid the agglomeration of Fe-Ni nanoparticles due to their surface effect and magnetic property. The results show that the sizes of Fe-Ni particles on Al 2 O 3 particles are between several and several hundreds of nanometers, the contents of Fe and Ni in Fe-Ni nanoparticles can be adjusted from 8 to 60 at.% for Fe and 40 to 92 at.% for Ni, the specific surface area of Fe-Ni nanoparticles can reach to 117 m 2 /g, and the reaction mechanism of dechlorination of chloroform of 2 mg/L by Fe-Ni/Al 2 O 3 particles of 5 g/L appears to be pseudo first order with a half life of 0.7 h and the half life is 0.25 h for the dechlorination of trichloroethylene of 2 mg/L

Pembuatan Katalis Asam (Ni/γ-Al2O3 dan Katalis Basa (Mg/γ-Al2O3 untuk Aplikasi Pembuatan Biodiesel dari Bahan Baku Minyak Jelantah

Directory of Open Access Journals (Sweden)

. Savitri

2016-05-01

Full Text Available Biodiesel is an alternative energy fuel a substitute for diesel oil produced from vegetable oil or animal fat which have the advantage easily used, they are biodegradable, not toxic and sulfur free. This research aims to do process of prosucing biodiesel using acid catalysts (Ni/γ-Al2O3 for a esterification process and base catalyst (Mg/γ-Al2O3 for transesterification  process with the variation of catalyst concentration Ni/γ-Al2O3 (0.5%; 0.75%; 1% and 2% and the time (60 minutes, 120 minutes, and 180 minutes. Research of methodology starting to the process impregnation Ni and Mg metal into a buffer γ-Al2O3, characterization a catalyst with XRD, FTIR, and the SAA, and the esterification process to lower levels of FFA and transesterification process for making it biodiesel. The characterization with X-RD does not appear a new peak, only just occurred a shift peak, and declines intensity of Ni/γ-Al2O3 and Mg/γ-Al2O3. The analysis result of the SAA, a decline in the surface area (the decline in active side of catalyst suspected the process impregnation not run perfect because Ni and Mg metal only distributed on the surface of buffer pore. The results of the FTIR analysis does not occur the addition of acidity and alkalinity. The steady of catalyst concentration from esterification process is 1% within 120 minutes produce levels of FFA 6.85%.  Keywords: Biodiesel, esterification, impregnation, used cooking oil, transesterificationDOI : http://dx.doi.org/10.15408/jkv.v2i1.3104

Atomistic simulation of processes in Ni-base alloys with account for local relaxations

International Nuclear Information System (INIS)

Bursik, Jiri

2007-01-01

Ordering in Ni-base superalloys is the crucial process controlling the development of the characteristic two-phase microstructure and subsequently the mechanical properties. Systems containing up to six alloying elements typical of advanced Ni-based superalloys are modelled in this work using a Monte Carlo approach with phenomenological Lennard-Jones pair potentials and interactions up to the third coordination sphere. Three-dimensional crystal block is used with over 10 5 atoms. Molecular dynamics approach is used to relax local atomic positions in course of ordering processes under applied stress. The importance of taking into account both relaxation of modelled block dimensions and relaxation of local atomic positions is discussed

Relationship of heat treatment-mechanical properties of nickel base superalloys.; Relacion tratamiento termico-propiedades mecanicas de una superaleacion base niquel.

Energy Technology Data Exchange (ETDEWEB)

Zamora R, L

1997-12-01

The nickel-base superalloys have high strength, excellent corrosion resistant, and good creep and fatigue resistance. These alloy improved properties at high temperature derive their mechanical and creep behavior on {gamma} precipitate morphology, and the evolution of such morphology during different heat treatment conditions. The main microstructural variable of Nickel-based superalloys, responsible for the mechanical properties are: (a) amount and morphology of precipitates; (b) size and shape of grains; and (c) carbide distribution. In this work, a Nickel-base superalloy Nimonic 80A, modified little with Zr prepared by melting and casting practices of materials electrolytic in vacuum-induction melting (VIM) type Balzers, to obtain five alloys different and ingots of 2 Kg and 1 Kg, with composition in weight % of Nimonic 80-A is: Ni = bal (76.66), C = 0.01, Cr = 19.83, Fe = 2.4, Mn = 0.17, Si 0.47, Al = 0.19, Zr = 0.4. The solidification process is made in a steel mold. After having realized four thermal treatments, the most representative microstructures there were obtained. The results from tensile tests performed on Instron Servohydraulic testing systems at uniaxial dynamic testing, at constant speeds to ,0.2 cm/min, were: the yield strength, the ultimate strength value, percentage elongation and area reduction. Creep tests were performed at in stress of 90 and 129 MPa, at a temperature of 600 and 680 Centigrades at different times and width of specimen of 1 mm. The alloys were analyzed by MEB(JEOL 35CF) at different magnifications. The nucleation and growth of intergranular cavities during creep of alloy Nimonic M3, were investigated. One sample was deformed in creep at 129 MPa and 680 Centigrades during 110 hs. Creep samples were annealing heat treated at 800 Centigrades, during 7 days. After a careful sample preparation procedure, 3100 of cavities were measured in the sample . The cavity size distributions in the sample were obtained. (Abstract Truncated)

Characterization of Al/Ni multilayers and their application in diffusion bonding of TiAl to TiC cermet

Energy Technology Data Exchange (ETDEWEB)

Cao, J., E-mail: cao_jian@hit.edu.cn [State Key Lab of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin, 150001 (China); Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin, 150001 (China); Song, X.G. [State Key Lab of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin, 150001 (China); Wu, L.Z. [Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin, 150001 (China); Qi, J.L.; Feng, J.C. [State Key Lab of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin, 150001 (China)

2012-02-29

The Al/Ni multilayers were characterized and diffusion bonding of TiAl intermetallics to TiC cermets was carried out using the multilayers. The microstructure of Al/Ni multilayers and TiAl/TiC cermet joint was investigated. The layered structures consisting of a Ni{sub 3}(AlTi) layer, a Ni{sub 2}AlTi layer, a (Ni,Al,Ti) layer and a Ni diffusion layer were observed from the interlayer to the TiAl substrate. Only one AlNi{sub 3} layer formed at the multilayer/TiC cermet interface. The reaction behaviour of Al/Ni multilayers was characterized by means of differential scanning calorimeter (DSC) and X-ray diffraction. The initial exothermic peak of the DSC curve was formed due to the formation of Al{sub 3}Ni and Al{sub 3}Ni{sub 2} phases. The reaction sequence of the Al/Ni multilayers was Al{sub 3}Ni {yields} Al{sub 3}Ni{sub 2} {yields} AlNi {yields} AlNi{sub 3} and the final products were AlNi and AlNi{sub 3} phases. The shear strength of the joint was tested and the experimental results suggested that the application of Al/Ni multilayers improved the joining quality. - Highlights: Black-Right-Pointing-Pointer Diffusion bonding of TiAl to TiC cermet was realized using Al/Ni multilayer. Black-Right-Pointing-Pointer The reaction sequence of the Al/Ni multilayers was Al{sub 3}Ni {yields} Al{sub 3}Ni{sub 2} {yields} AlNi {yields} AlNi{sub 3}. Black-Right-Pointing-Pointer The interfacial microstructure of the joint was clarified. Black-Right-Pointing-Pointer The application of Al/Ni multilayers improved the joining quality.

Ni.sub.3 Al-based intermetallic alloys having improved strength above 850.degree. C.

Science.gov (United States)

Liu, Chain T.

2000-01-01

Intermetallic alloys composed essentially of: 15.5% to 17.0% Al, 3.5% to 5.5% Mo, 4% to 8% Cr, 0.04% to 0.2% Zr, 0.04% to 1.5% B, balance Ni, are characterized by melting points above 1200.degree. C. and superior strengths at temperatures above 1000.degree. C.

Physical and mechanical metallurgy of NiAl

Science.gov (United States)

Noebe, Ronald D.; Bowman, Randy R.; Nathal, Michael V.

1994-01-01

Considerable research has been performed on NiAl over the last decade, with an exponential increase in effort occurring over the last few years. This is due to interest in this material for electronic, catalytic, coating and especially high-temperature structural applications. This report uses this wealth of new information to develop a complete description of the properties and processing of NiAl and NiAl-based materials. Emphasis is placed on the controlling fracture and deformation mechanisms of single and polycrystalline NiAl and its alloys over the entire range of temperatures for which data are available. Creep, fatigue, and environmental resistance of this material are discussed. In addition, issues surrounding alloy design, development of NiAl-based composites, and materials processing are addressed.

Effect of Al and Y2O3 on Mechanical Properties in Mechanically Alloyed Nanograin Ni-Based Alloys.

Science.gov (United States)

Kim, Chung Seok; Kim, Il-Ho

2015-08-01

The effects of aluminum and Y2O3 on the mechanical properties in nano grain Ni-based alloys have been investigated. The test specimens are prepared by mechanical alloying at an Ar atmosphere. The addition of Y2O3 and Al may cause an increase in the tensile strength at room temperature, 400 °C and 600 °C. However, it was confirmed that the increase of tensile strength at room temperature and 400 °C was predominantly caused by addition of Y2O3, while that at 600 °C was mainly due to addition of Al. These results can be attributed to the dispersion strengthening of Y2O3, preventing the formation of Cr2O3 and the change of fracture mode at 600 °C by the addition of Al.

Partitioning and nanostructural evolution in model Ni-based superalloys containing W, Re, and Ru studied on a subnanometer scale

International Nuclear Information System (INIS)

Isheim, D.; Seidman, D.N.

2004-01-01

Full text: Modern Ni-based sueralloys, for example, Rene N6, rely on a complex microstructure and microchemistry to achieve their superior mechanical and physical properties with up to 10 or more alloying additions. Refractory metal additions are known to improve the high-temperature creep-resistance and the influence and interactions with various alloying additions have drawn much attention. We study partitioning behavior of the alloying elements, growth and coarsening kinetics of γ' (L1 2 structure) precipitates in a series of model superalloys containing W, Re, and Ru in the earlier stages of the transformation with precipitates several tens of nanometers in diameter. The three-dimensional elemental spatial distribution with respect to γ' (L1 2 structure) precipitates, their heterophase interfaces, and their temporal evolution with high-temperature aging are characterized by 3D atom-probe (3DAP) microscopy with subnanometer resolution. The overall microstructure is characterized by transmission electron microscopy (TEM), which helps in the spanning of length scales. The experimental characterization provides important input parameters for modeling of partitioning and nanostructural evolution by ThermoCalc and PrecipiCalc and thus allows for a critical test of the predictive capabilities of these models. (author)

Laser cladding Ni-base composite coating on titanium alloy with pre-placed B4C+NiCoCrAlY

International Nuclear Information System (INIS)

Qingwu Meng; Lin Geng; Zhenzhu Zheng

2005-01-01

Using a CO 2 laser, a process of cladding Ni-base composite coating on Ti6Al4V with pre-placed B 4 C and NiCoCrAlY was studied. A good metallurgical bonding coating without cracks and pores was obtained in reasonable ratio of components and low energy laser process. Morphology and microstructure of the coating were analyzed with OM, XRD, SEM and EDS. It is certain that there was a reaction between B 4 C and Ti during in-situ producing TiB 2 and TiC. The Ni-base composite coating is strengthened with TiB 2 and TiC reinforcement phases. Vickers hardness tester measured that the average microhardness of the coating is HV1200 and it is 3.5 times of the Ti6Al4V substrate. The high hard coating containing several reinforcement phases greatly enhances wear resistance of titanium alloy. (orig.)

Hydrogen storage properties of LaMgNi3.6M0.4 (M = Ni, Co, Mn, Cu, Al) alloys

International Nuclear Information System (INIS)

Yang, Tai; Zhai, Tingting; Yuan, Zeming; Bu, Wengang; Xu, Sheng; Zhang, Yanghuan

2014-01-01

Highlights: • La–Mg–Ni system AB 2 -type alloys were prepared by induction melting. • Structures and lattice parameters were analysed by XRD. • Hydrogen absorption/desorption performances were studied. • Mechanisms of hydrogen absorption capacity fading were investigated. - Abstract: LaMgNi 3.6 M 0.4 (M = Ni, Co, Mn, Cu, Al) alloys were prepared through induction melting process. The phase compositions and crystal structures were characterised via X-ray diffraction (XRD). The hydrogen storage properties, including activation performance, hydrogen absorption capacity, cycle stability, alloy particle pulverisation and plateau pressure, were systemically investigated. Results show that Ni, Co, Mn and Cu substitution alloys exhibit multiphase structures comprising the main phase LaMgNi 4 and the secondary phase LaNi 5 . However, the secondary phase of the Al substitution alloy changes into LaAlNi 4 . The lattice parameters and cell volumes of the LaMgNi 4 phase follow the order Ni < Co < Al < Cu < Mn. Activation is simplified through partial substitution of Ni with Al, Cu and Co. The hydrogen absorption capacities of all of the alloys are approximately 1.7 wt.% at the first activation process; however, they rapidly decrease with increasing cycle number. In addition, the stabilities of hydriding and dehydriding cycles decrease in the order Al > Co > Ni > Cu > Mn. Hydriding processes result in numerous cracks and amorphisation of the LaMgNi 4 phase in the alloys. The p–c isotherms were determined by a Sieverts-type apparatus. Two plateaus were observed for the Ni, Co and Al substitution alloys, whereas only one plateau was found for Mn and Cu. This result was caused by the amorphisation of the LaMgNi 4 phase during the hydriding cycles. Reversible absorption and desorption of hydrogen are difficult to achieve. Substitutions of Ni with Co, Mn, Cu and Al significantly influence the reduction of hysteresis between hydriding and dehydriding

X-ray determination of static displacements of atoms in alloyed Ni3Al

International Nuclear Information System (INIS)

Morinaga, M.; Sone, K.; Kamimura, T.; Ohtaka, K.; Yukawa, N.

1988-01-01

Single crystals of Ni 3 (Al, M) were grown by the Bridgman method, where M is Ti, V, Cr, Mn, Fe, Nb, Mo and Ta. The composition was controlled to be about Ni 75 Al 20 M 5 so that the alloying element, M, substitutes mainly for Al. With these crystals conventional X-ray structural analysis was performed. The measured static displacements of atoms from the average lattice points depended largely on the alloying elements and varied in the range 0.00-0.13 A for Ni atoms and 0.09-0.18 A for Al atoms. It was found that these atomic displacements correlated well with the atomic radius of the alloying element, M. For example, when the atomic radius of M is larger than that of Al, the static displacements are large for the atoms in the Al sublattice but small for the atoms in the Ni sublattice. By contrast, when the atomic radius of M is smaller than that of Al, the displacements are more enhanced in the Ni sublattice than in the Al sublattice. Thus, there is an interesting correlation between the atomic displacements in both the Al and Ni sublattices in the presence of alloying elements. This seems to be one of the characteristics of alloyed compounds with several sublattices. (orig.)

Reductive amination of ethanol to ethylamines over Ni/Al_2O_3 catalysts

International Nuclear Information System (INIS)

Park, Jun Hyun; Hong, Eunpyo; An, Sang Hee; Shin, Chae-Ho; Lim, Dong-Hee

2017-01-01

Ni(x)/Al_2O_3 (x=wt%) catalysts with Ni loadings of 5-25 wt% were prepared via a wet impregnation method on an γ-Al_2O_3 support and subsequently applied in the reductive amination of ethanol to ethylamines. Among the various catalysts prepared, Ni(10)/Al2O3 exhibited the highest metal dispersion and the smallest Ni particle size, resulting in the highest catalytic performance. To reveal the effects of reaction parameters, a reductive amination process was performed by varying the reaction temperature (T), weight hourly space velocity (WHSV), and NH_3 and H_2 partial pressures in the reactions. In addition, on/off experiments for NH_3 and H_2 were also carried out. In the absence of NH_3 in the reactant stream, the ethanol conversion and selectivities towards the different ethylamine products were significantly reduced, while the selectivity to ethylene was dominant due to the dehydration of ethanol. In contrast, in the absence of H_2, the selectivity to acetonitrile significantly increased due to dehydrogenation of the imine intermediate. Although a small amount of catalyst deactivation was observed in the conversion of ethanol up to 10 h on stream due to the formation of nickel nitride, the Ni(10)/Al_2O_3 catalyst exhibited stable catalytic performance over 90 h under the optimized reaction conditions (i.e., T=190 .deg. C, WHSV=0.9 h"-"1, and EtOH/NH_3/H_2 molar ratio=1/1/6).

Interfacial, mechanical properties of Al{sub 2}O{sub 3}-NiAl composites respective to long term thermal stability

Energy Technology Data Exchange (ETDEWEB)

Song, Jia; Hu, Weiping; Gottstein, Guenter [RWTH Aachen Univ. (Germany). Inst. of Physical Metallurgy and Metal Physics

2010-07-01

The long term thermal stability of NiAl-Al{sub 2}O{sub 3} composites was investigated. During annealing of the composites at 973 K and 1373 K for 2000 hours, the NiAl-Al{sub 2}O{sub 3} system showed excellent chemical stability. However, grain growth and embrittlement progressed in the polycrystalline NiAl matrix. The interfacial shear strength decreased from 222{+-}50 MPa for the as-fabricated sample to 197{+-}48 MPa and 150{+-}38 MPa for the samples annealed at 973 K and 1373 K, respectively. The microstructure change during annealing at 973K and 1373 K affected the tensile strength differently. The potential causes of microstructure and interface structure change and their impact on mechanical properties are discussed. (orig.)

Characterization of the hierarchical microstructure of a Ni-Al-Ti model alloy; Charakterisierung der hierarchischen Mikrostruktur einer Ni-Al-Ti Modell-Legierung

Energy Technology Data Exchange (ETDEWEB)

Vogel, Florian

2014-02-28

Phase separation of γ{sup '} precipitates determines the microstructure and mechanical properties of nickel-based superalloys. Upon ageing, γ spheres form inside ordered (L1{sub 2}) γ{sup '} precipitates, undergo a morphological change to plates and finally split the γ{sup '} precipitates. To clarify the identity of the insufficiently characterized γ particles and to elucidate their influence on the evolution of the microstructure and the mechanical properties, differently heat treated samples of a Ni-Al-Ti modell alloy were investigated from the micrometer to the atomic scale. The single crystalline cast material was broadly characterized by means of light and scanning electron microscopy, the laue method (back-reflection), differential scanning calorimetry as well as electron probe microanalysis. Dendritic segregations were found, whereas the dendrite cores show an enrichment in nickel and aluminum and in turn the interdendritic regions show an enrichment in titanium. An adequate combination of temperature and time was determined on the basis of quantitative analyses after different homogenization treatments. The evolution of the hierarchical microstructure was investigated on the nanometer scale by means of transmission electron microscopy and on the atomic scale with atom probe tomography. The combined analyses reveal that Ni-rich clusters form within the γ{sup '} precipitates during the early stages of phase separation. These Ni-rich clusters coalesce and thereby form γ spheres which undergo a morphological change to plates accompanied by a chemical evolution. In the beginning the γ spheres are located well within the metastable γ + γ{sup '} two-phase region and later, after the morphological change, achieve the equilibrium composition of the γ phase. Furthermore the involved energies were considered in order to elucidate the driving forces for the phase separation of γ{sup '} precipitates. A correlation between the �

Preparation and characterization of squeeze cast-Al–Si piston alloy reinforced by Ni and nano-Al2O3 particles

Directory of Open Access Journals (Sweden)

Hashem F. El-Labban

2016-07-01

Full Text Available Al–Si base composites reinforced with different mixtures of Ni and nano-Al2O3 particles have been fabricated by squeeze casting and their metallurgical and mechanical characterization has been investigated. A mixture of Ni and nano-Al2O3 particles of different ratios was added to the melted Al–Si piston alloy at 700 °C and stirred under pressure. After the Al-base-nano-composites were fabricated by squeeze casting, the microstructure and the particle distribution inside the matrix have been investigated using optical and scanning electron microscopes. Moreover, the hardness and the tensile properties of the resulted Al-base-nano-composites were evaluated at room temperature by using Vickers hardness and universal tensile testers, respectively. As a result, in most cases, it was found that the matrix showed a fine eutectic structure of short silicon constituent which appeared in the form of islands in the α-phase around some added particle agglomerations of the nano-composite structures. The tendency of this structure formation increases with the increase of Ni particle addition. As the ratio of the added particles increases, the tendency of these particles to be agglomerated also increases. Regarding the tensile properties of the fabricated Al-base-nano-composites, ultimate tensile strength is increased by adding the Ni and nano-Al2O3 particles up to 10 and 2 wt.%, respectively. Moreover, the ductility of the fabricated composites is significantly improved by increasing the added Ni particles. The composite material reinforced with 5 wt.% Ni and 2 wt.% nano-Al2O3 particles showed superior ultimate tensile strength and good ductility compared with any other added particles in this investigation.

Promotion Effect of CaO Modification on Mesoporous Al2O3-Supported Ni Catalysts for CO2 Methanation

Directory of Open Access Journals (Sweden)

Wen Yang

2016-01-01

Full Text Available The catalysts Ni/Al2O3 and CaO modified Ni/Al2O3 were prepared by impregnation method and applied for methanation of CO2. The catalysts were characterized by N2 adsorption/desorption, temperature-programmed reduction of H2 (H2-TPR, X-ray diffraction (XRD, and temperature-programmed desorption of CO2 and H2 (CO2-TPD and H2-TPD techniques, respectively. TPR and XRD results indicated that CaO can effectively restrain the growth of NiO nanoparticles, improve the dispersion of NiO, and weaken the interaction between NiO and Al2O3. CO2-TPD and H2-TPD results suggested that CaO can change the environment surrounding of CO2 and H2 adsorption and thus the reactants on the Ni atoms can be activated more easily. The modified Ni/Al2O3 showed better catalytic activity than pure Ni/Al2O3. Ni/CaO-Al2O3 showed high CO2 conversion especially at low temperatures compared to Ni/Al2O3, and the selectivity to CH4 was very close to 1. The high CO2 conversion over Ni/CaO-Al2O3 was mainly caused by the surface coverage by CO2-derived species on CaO-Al2O3 surface.

Sintering of (Ni,Mg)(Al,Fe)2O4 Materials and their Corrosion Process in Na3AlF6-AlF3-K3AlF6 Electrolyte

Science.gov (United States)

Xu, Yibiao; Li, Yawei; Yang, Jianhong; Sang, Shaobai; Wang, Qinghu

2017-06-01

The application of ledge-free sidewalls in the Hall-Héroult cells can potentially reduce the energy requirement of aluminum production by about 30 pct (Nightingale et al. in J Eur Ceram, 33:2761-2765, 2013). However, this approach poses great material challenges since such sidewalls are in direct contact with corrosive electrolyte. In the present paper, (Ni,Mg)(Al,Fe)2O4 materials were prepared using fused magnesia, reactive alumina, nickel oxide, and iron oxide powders as the starting materials. The sintering behaviors of specimens as well as their corrosion resistance to molten electrolyte have been investigated by means of X-ray diffraction and scanning electron microscope. The results show that after firing at temperature ranging from 1673 K (1400 °C) up to 1873 K (1600 °C), all the specimens prepared are composed of single-phase (Ni,Mg)(Al,Fe)2O4 composite spinel, the lattice parameter of which increases with increasing Fe3+ ion concentration. Increasing the iron oxide content enhances densification of the specimens, which is accompanied by the formation of homogeneously distributed smaller pores in the matrix. The corrosion tests show that corrosion layers consist of fluoride and Ni(Al,Fe)2O4 composite spinel grains are produced in specimens with Fe/Al mole ratio no more than 1, whereas dense Ni(Al,Fe)2O4 composite spinel layers are formed on the surface of the specimens with Fe/Al mole ratio more than 1. The dense Ni(Al,Fe)2O4 composite spinel layers formed improve the corrosion resistance of the specimens by inhibiting the infiltration of electrolyte and hindering the chemical reaction between the specimen and electrolyte.

Characterization of an Additive Manufactured TiAl Alloy—Steel Joint Produced by Electron Beam Welding

Directory of Open Access Journals (Sweden)

Gloria Basile

2018-01-01

Full Text Available In this work, the characterization of the assembly of a steel shaft into a γ-TiAl part for turbocharger application, obtained using Electron Beam Welding (EBW technology with a Ni-based filler, was carried out. The Ti-48Al-2Nb-0.7Cr-0.3Si (at % alloy part was produced by Electron Beam Melting (EBM. This additive manufacturing technology allows the production of a lightweight part with complex shapes. The replacement of Nickel-based superalloys with TiAl alloys in turbocharger automotive applications will lead to an improvement of the engine performance and a substantial reduction in fuel consumption and emission. The welding process allows a promising joint to be obtained, not affecting the TiAl microstructure. Nevertheless, it causes the formation of diffusive layers between the Ni-based filler and both steel and TiAl, with the latter side being characterized by a very complex microstructure, which was fully characterized in this paper by means of Scanning Electron Microscopy, Energy Dispersive X-ray Spectroscopy, and nanoindentation. The diffusive interface has a thickness of about 6 µm, and it is composed of several layers. Specifically, from the TiAl alloy side, we find a layer of Ti3Al followed by Al3NiTi2 and AlNi2Ti. Subsequently Ni becomes more predominant, with a first layer characterized by abundant carbide/boride precipitation, and a second layer characterized by Si-enrichment. Then, the chemical composition of the Ni-based filler is gradually reached.

A crystallographic constitutive model for Ni3Al (L12) intermetallics

International Nuclear Information System (INIS)

Choi, Y.S.; Dimiduk, D.M.; Uchic, M.D.; Parthasarathy, T.A.

2005-01-01

A constitutive model was developed in order to capture the unique thermo-mechanical flow behavior of L1 2 -structured Ni 3 (Al, X) alloys. This model utilized a framework for flow-stress partitioning, which was previously proposed by Ezz and Hirsch, and incorporated a model for exhaustion hardening proposed by Caillard. The simulation results well represent the major aspects of the thermo-mechanical flow behavior of Ni 3 (Al, X) alloys, such as a flow-stress anomaly, its strain dependence and a work-hardening rate anomaly. Selected limitations are discussed along with our current efforts toward extending the present model

Computer aided design of nickel-base superalloys

International Nuclear Information System (INIS)

Lawrence, P.J.

1988-01-01

This paper describes a computer aided design process for Ni-base superalloys developed and employed at ASEA Brown Boveri. The technique involves a series of modules each of which predicts a particular property of a hypothetical new composition. In the first stage of the development of this design techniques modules were produced to predict phase stability, using PHACOMP, and high temperature creep strength and hot corrosion resistance, using multiple linear regression equations derived from the data in the literature. Alloys designed using these technique are also discussed and, in particular, shortcomings of the design process are highlighted. This information was then used to produce a revamped design methodology involving extra modules, including prediction of an alloy's gamma-prime content. (orig.)

Heredity of medium-range order structure from melts to the microstructure of Ni-Cr-W superalloy

Energy Technology Data Exchange (ETDEWEB)

Gao, Zhongtang; Hu, Rui; Wang, Jun; Li, Jinshan [Northwestern Polytechnical University, State Key Laboratory of Solidification Processing, Xi' an (China)

2015-07-15

The structure factor S(Q), intensities and pair distribution function g(r) of liquid Ni-Cr-W superalloy at different temperatures have been measured by a high-temperature X-ray diffractometer. Coordination N{sub min}, correlation radius r{sub c}, the nearest atomic distance r{sub 1}, solidification microstructure and compression performance have been studied. The results show that a pre-peak exists on the structure factor curve at the liquidus temperature, and a fine structure of equiaxed, globular and non-dendritic primary grains can be achieved by casting the alloy at liquidus temperature. Liquid structure feature of Ni-Cr-W superalloy is found to depend on temperature. During the solidification, some structural information carried by the medium-range order (MRO) structure is inherited from the melt to the microstructure, which is beneficial for grain refinement. The maximum yield strength measured from typical microstructure of the equiaxed and non-dendritic grains at 1400 C is 543 MPa. The results show that refinement and non-dendritic grain is beneficial to the improvement of the yield strength. (orig.)

Microstructural study of weld fusion zone of TIG welded IN 738LC nickel-based superalloy

International Nuclear Information System (INIS)

Ojo, O.A.; Richards, N.L.; Chaturvedi, M.C.

2004-01-01

The weld fusion zone microstructure of a commercial aerospace superalloy IN 738 was examined. Elemental segregation induced interdendritic microconstituents were identified to include terminal solidification product M 3 B 2 and Ni 7 Zr 2 in association with γ-γ' eutectic constituent, which require proper consideration during the development of optimum post weld heat treatment

Hydroprocessing of Jatropha Oil for Production of Green Diesel over Non-sulfided Ni-PTA/Al2O3 Catalyst

Science.gov (United States)

Liu, Jing; Lei, Jiandu; He, Jing; Deng, Lihong; Wang, Luying; Fan, Kai; Rong, Long

2015-01-01

The non-sulfided Ni-PTA/Al2O3 catalyst was developed to produce green diesel from the hydroprocessing of Jatropha oil. The Ni-PTA/Al2O3 catalyst was prepared by one-pot synthesis of Ni/Al2O3 with the co-precipitation method and then impregnanting Ni/Al2O3 with PTA solution. The catalysts were characterized with BET, SEM-EDX, TEM, XRD, XPS, TGA and NH3-TPD. The Ni and W species of the Ni-PTA/Al2O3 catalyst were much more homogeneously distributed on the surface than that of commercial Al2O3. Catalytic performance in the hydroprocessing of Jatropha oil was evaluated by GC. The maximum conversion of Jatropha oil (98.5 wt%) and selectivity of the C15-C18 alkanes fraction (84.5 wt %) occurred at 360 °C, 3.0 MPa, 0.8 h−1. The non-sulfided Ni-PTA/Al2O3 catalyst is more environmentally friendly than the conventional sulfided hydroprocessing catalyst, and it exhibited the highest catalytic activity than the Ni-PTA catalyst supported with commercial Al2O3 grain and Al2O3 powder. PMID:26162092

Microstructure investigation of NiAl-Cr(Mo) interface in a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal

International Nuclear Information System (INIS)

Chen, Y.X.; Cui, C.Y.; Guo, J.T.; Li, D.X.

2004-01-01

The microstructure of a directionally solidified NiAl-Cr(Mo) eutectic alloyed with refractory metal in as-processed and heat-treated states has been studied by means of scanning electron microscopy and high resolution electron microscopy (HREM). The microstructure of the NiAl-Cr(Mo) eutectic was characterized by lamellar Cr(Mo) phases embedded within NiAl matrix with common growth direction of . The interface between NiAl and lamellar Cr(Mo) did not have any transition layers. Misfit dislocations were observed at the NiAl-Cr(Mo) interface. In addition to lamellar Cr(Mo) phases, coherent Cr(Mo, Ni, Al) precipitates and NiAl precipitates were also observed in the NiAl matrix and lamellar Cr(Mo) phases, respectively. After hot isostatic pressing and heat treatment, the NiAl-Cr(Mo) interfaces became smooth and straight. Square array of misfit dislocations was directly observed at the (0 0 1) interface between NiAl and Cr(Mo, Ni, Al) precipitate. The configuration of misfit dislocation network showed a generally good agreement with prediction based on the geometric O-lattice model

The nonlinear unloading behavior of a typical Ni-based superalloy during hot deformation. A new elasto-viscoplastic constitutive model

Energy Technology Data Exchange (ETDEWEB)

Chen, Ming-Song; Li, Kuo-Kuo [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha (China); Lin, Y.C. [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha (China); Central South University, Light Alloy Research Institute, Changsha (China); Chen, Jian [Changsha University of Science and Technology, School of Energy and Power Engineering, Key Laboratory of Efficient and Clean Energy Utilization, Changsha (China)

2016-09-15

The nonlinear unloading behavior of a typical Ni-based superalloy is investigated by hot compressive experiments with intermediate unloading-reloading cycles. The experimental results show that there are at least four types of unloading curves. However, it is found that there is no essential difference among four types of unloading curves. The variation curves of instantaneous Young's modulus with stress for all types of unloading curves include four segments, i.e., three linear elastic segments (segments I, II, and III) and one subsequent nonlinear elastic segment (segment IV). The instantaneous Young's modulus of segments I and III is approximately equal to that of reloading process, while smaller than that of segment II. In the nonlinear elastic segment, the instantaneous Young's modulus linearly decreases with the decrease in stress. In addition, the relationship between stress and strain rate can be accurately expressed by the hyperbolic sine function. This study includes two parts. In the present part, the characters of unloading curves are discussed in detail, and a new elasto-viscoplastic constitutive model is proposed to describe the nonlinear unloading behavior based on the experimental findings. While in the latter part (Chen et al. in Appl Phys A. doi:10.1007/s00339-016-0385-0, 2016), the effects of deformation temperature, strain rate, and pre-strain on the parameters of this new constitutive model are analyzed, and a unified elasto-viscoplastic constitutive model is proposed to predict the unloading behavior at arbitrary deformation temperature, strain rate, and pre-strain. (orig.)

The nonlinear unloading behavior of a typical Ni-based superalloy during hot deformation. A new elasto-viscoplastic constitutive model

International Nuclear Information System (INIS)

Chen, Ming-Song; Li, Kuo-Kuo; Lin, Y.C.; Chen, Jian

2016-01-01

The nonlinear unloading behavior of a typical Ni-based superalloy is investigated by hot compressive experiments with intermediate unloading-reloading cycles. The experimental results show that there are at least four types of unloading curves. However, it is found that there is no essential difference among four types of unloading curves. The variation curves of instantaneous Young's modulus with stress for all types of unloading curves include four segments, i.e., three linear elastic segments (segments I, II, and III) and one subsequent nonlinear elastic segment (segment IV). The instantaneous Young's modulus of segments I and III is approximately equal to that of reloading process, while smaller than that of segment II. In the nonlinear elastic segment, the instantaneous Young's modulus linearly decreases with the decrease in stress. In addition, the relationship between stress and strain rate can be accurately expressed by the hyperbolic sine function. This study includes two parts. In the present part, the characters of unloading curves are discussed in detail, and a new elasto-viscoplastic constitutive model is proposed to describe the nonlinear unloading behavior based on the experimental findings. While in the latter part (Chen et al. in Appl Phys A. doi:10.1007/s00339-016-0385-0, 2016), the effects of deformation temperature, strain rate, and pre-strain on the parameters of this new constitutive model are analyzed, and a unified elasto-viscoplastic constitutive model is proposed to predict the unloading behavior at arbitrary deformation temperature, strain rate, and pre-strain. (orig.)

Microstructure and mechanical properties of NiCoCrAlYTa alloy processed by press and sintering route

Energy Technology Data Exchange (ETDEWEB)

Pereira, J.C., E-mail: jpereira@uc.edu.ve [Instituto de Tecnología de Materiales, Universidad Politécnica de Valencia, Camino de vera s/n, Valencia, España (Spain); Centro de Investigaciones en Mecánica, Facultad de Ingeniería, Universidad de Carabobo (Venezuela, Bolivarian Republic of); Zambrano, J.C. [Centro de Investigaciones en Mecánica, Facultad de Ingeniería, Universidad de Carabobo (Venezuela, Bolivarian Republic of); Afonso, C.R.M. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos (UFSCar), São Carlos, SP (Brazil); Amigó, V. [Instituto de Tecnología de Materiales, Universidad Politécnica de Valencia, Camino de vera s/n, Valencia, España (Spain)

2015-03-15

Nickel-based superalloys such as NiCoCrAlY are widely used in high-temperature applications, such as gas turbine components in the energy and aerospace industries, due to their strength, high elastic modulus, and high-temperature oxidation resistance. However, the processing of these alloys is complex and costly, and the alloys are currently used as a bond coat in thermal barrier coatings. In this work, the effect of cold press and sintering processing parameters on the microstructure and mechanical properties of NiCoCrAlY alloy were studied using the powder metallurgy route as a new way to obtain NiCoCrAlYTa samples from a gas atomized prealloyed powder feedstock. High mechanical strength and adequate densification up to 98% were achieved. The most suitable compaction pressure and sintering temperature were determined for NiCoCrAlYTa alloy through microstructure characterization. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and energy dispersive spectroscopy microanalysis (EDS) were performed to confirm the expected γ-Ni matrix and β-NiAl phase distribution. Additionally, the results demonstrated the unexpected presence of carbides and Ni–Y-rich zones in the microstructure due to the powder metallurgy processing parameters used. Thus, microhardness, nanoindentation and uniaxial compression tests were conducted to correlate the microstructure of the alloy samples with their mechanical properties under the different studied conditions. The results show that the compaction pressure did not significantly affect the mechanical properties of the alloy samples. In this work, the compaction pressures of 400, 700 and 1000 MPa were used. The sintering temperature of 1200 °C for NiCoCrAlYTa alloy was preferred; above this temperature, the improvement in mechanical properties is not significant due to grain coarsening, whereas a lower temperature produces a decrease in mechanical properties due to high porosity and

An investigation of the effect of load ratio on near-threshold fatigue crack propagation in a Ni-Base superalloy

International Nuclear Information System (INIS)

Schooling, J.M.; Reed, P.A.S.

1995-01-01

The near-threshold fatigue crack growth behavior of Waspaloy has been investigated to elucidate important parameters relevant to the development of a modelling program for fatigue behavior in Ni-base superalloys. At low values of load-ratio, R, threshold stress intensity values are found to be highly sensitive to R. This behavior is rationalized in terms of roughness induced crack closure. At high load ratios there is less sensitivity to R, and stage II behavior appears to persist to threshold. The threshold stress intensity at high R-ratios is lower than that for closure corrected Stage I (low load ratio) threshold behavior, indicating the existence of two intrinsic threshold values. This difference appears to be due not only to crack branching and deflection in Stage I, but also to be intrinsic difference in resistance to threshold behavior in the two growth modes. (author)

Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

Science.gov (United States)

Gabb, Timothy P.; Rogers, Richard B.; Nesbitt, James A.; Puleo, Bernadette J.; Miller, Robert A.; Telesman, Ignacy; Draper, Susan L.; Locci, Ivan E.

2017-01-01

Protective ductile coatings will be necessary to mitigate oxidation and corrosion attack on superalloy disks exposed to increasing operating temperatures in some turbine engine environments. However, such coatings must be resistant to harmful surface cracking during service. The objective of this study was to investigate how residual stresses evolve in such coatings. Cylindrical gage fatigue specimens of powder metallurgy-processed disk superalloy LSHR were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of shot peening and fatigue cycling on average residual stresses and other aspects of the coating were assessed. Shot peening did induce beneficial compressive residual stresses in the coating and substrate. However, these stresses became more tensile in the coating with subsequent heating and contributed to cracking of the coating in long intervals of cycling at 760 C. Substantial compressive residual stresses remained in the substrate adjacent to the coating, sufficient to suppress fatigue cracking. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

Influence of Short-time Oxidation on Corrosion Properties of Directionally Solidified Superalloys with Different Orientations

Directory of Open Access Journals (Sweden)

MA Luo-ning

2016-07-01

Full Text Available In order to investigate the corrosion performance on intersecting and longitudinal surfaces of unoxidized and oxidized directionally solidified superalloys, Ni-base directionally solidified superalloy DZ125 and Co-base directionally solidified superalloy DZ40M were selected. Oxidation behavior on both alloys with different orientations was investigated at 1050℃ at different times, simulating the oxidation process of vanes or blades in service; subsequent electrochemical performance in 3.5%NaCl aqueous solution was studied on two orientations of unoxidized and oxidized alloys, simulating the corrosion process of superalloy during downtime. The results show that grain boundaries and sub-boundaries of directionally solidified superalloys are susceptible to corrosion and thus longitudinal surface with lower area fraction of grain boundaries has higher corrosion resistance. Compared to intersecting surface of alloys, the structure of grain boundaries of longitudinal surface is less conducive to diffusion and thus the oxidation rate on longitudinal surface is lower. Formation of oxide layers on alloys after short-time oxidation provides protective effect and enhances the corrosion resistance.

α-NiPt(Al) and phase equilibria in the Ni-Al-Pt system at 1150 deg C

International Nuclear Information System (INIS)

Hayashi, S.; Ford, S.I.; Young, D.J.; Sordelet, D.J.; Besser, M.F.; Gleeson, B.

2005-01-01

The α-NiPt(Al) phase and its associated equilibria in the Ni-Al-Pt system at 1150 deg C were investigated by analyzing equilibrated bulk alloys and the interdiffusion zones of diffusion couples. Phase constitutions, tie-lines and microstructures were determined using a combination of techniques, including high-energy synchrotron X-ray diffraction, scanning electron microscopy and electron probe microanalysis. A large Pt solubility limit was found to exist in the β-NiAl, ∼42 at.%, and in γ'-Ni 3 Al, ∼32 at.%. The α-NiPt(Al) phase was found to have wide Pt solubility range of about 33-60 at.% and to skew along an almost constant Pt/Al ratio of 1.5. The α-NiPt(Al) has an ordered face-centered tetragonal L1 0 crystal structure, with the Al and Pt atoms found to be preferentially located in the corners and prismatic faces, respectively. The temperature dependence of the lattice parameters and unit cell volume of the α phase were also determined

Lifetime-determining spalling mechanisms of NiCoCrAlRe/EB-PVD zirconia TBC systems

Energy Technology Data Exchange (ETDEWEB)

Fritscher, K.; Schulz, U. [DLR - German Aerospace Center, Institute of Materials Research, 51170 Cologne (Germany); Leyens, C. [Technical University of Brandenburg (BTU) Cottbus, Chair of Physical Metallurgy and Materials Technology, 03046 Cottbus (Germany)

2007-09-15

The mechanisms that control the lifetime of thermal barrier coating (TBC) systems have been traced by two particular overlay bondcoats serving as model systems: superalloy pins (IN100, CMSX-4) with two alternative NiCoCrAlRE (RE: Hf, Y) bond coat compositions (i) NiCoCrAlY without and (ii) with co-dopants of silicon and hafnium. On top an electron-beam physical-vapor deposited (EB-PVD) yttria partially stabilized zirconia (YPSZ) TBC commonly mixed with 2 wt.% hafnia, or, rarely with 10 wt.%, was applied. The test pins were thermo-cycled at 1100 and 1150 C until failure. Identical lifetimes in cyclic tests on YPSZ TBCs with 2 (relatively high sintering rate) and 10 wt.% hafnia (relatively low sintering rate) preclude an effect of diffusion mechanisms of the YPSZ TBC on lifetime. The fit of lifetimes and test temperatures to Arrhenius-type relationships gives activation energies for failure. These energies agree with the activation energies for anion and cation diffusion in alumina for the respective bondcoat variant: (i) for the NiCoCrAlY/TBC system for O{sup 2-} diffusion in alumina, (ii) for the NiCoCrAlYSiHf/TBC system for Al{sup 3+} diffusion in alumina. SEM and EDS investigations of the thermally grown oxides (TGOs) confirm the mechanisms responsible for TBC failure as indicated by activation energies. Two categories of failure can be distinguished: (i) NiCoCrAlY coatings fail by an ''adhesive mode of failure'' along smooth bond coat/TGO interfaces driven by a critical TGO thickness. (ii) NiCoCrAlYSiHf coatings fail later and more reluctantly by a ''cohesive'' crack mode via de-cohesion at the TGO/TBC interface. In the latter case a quasi-integrity of the crack-affected TGO is lengthily maintained up to failure by a crack-pinning mechanism which runs via Al{sup 3+} supply from the bondcoat. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [German] Die Mechanismen, welche die Lebensdauer von Waermedaemmschichtsystemen

Corrosion Behavior of High Pressure Die Cast Al-Ni and Al-Ni-Ca Alloys in 3.5% NaCl Solution

Energy Technology Data Exchange (ETDEWEB)

Arthanari, Srinivasan; Jang, Jae Cheol; Shin, Kwang Seon [Seoul National University, Seoul (Korea, Republic of)

2017-06-15

In this investigation corrosion behavior of newly developed high-pressure die cast Al-Ni (N15) and Al-Ni-Ca (NX1503) alloys was studied in 3.5% NaCl solution. The electrochemical corrosion behavior was evaluated using open circuit potential (OCP) measurement, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) techniques. Potentiodynamic polarization results validated that NX1503 alloy exhibited lower corrosion current density (i{sub corr}) value (5.969 μA/cm{sup 2}) compared to N15 (7.387 μA/cm{sup 2}). EIS-Bode plots revealed a higher impedance (|Z|) value and maximum phase angle value for NX1503 than N15 alloy. Equivalent circuit curve fitting analysis revealed that surface layer (R{sub 1}) and charge transfer resistance (R{sub ct}) values of NX1503 alloy was higher compared to N15 alloy. Immersion corrosion studies were also conducted for alloys using fishing line specimen arrangement to simultaneously measure corrosion rates from weight loss (P{sub W}) and hydrogen volume (P{sub H}) after 72 hours and NX1503 alloy had lower corrosion rate compared to N15 alloy. The addition of Ca to N15 alloy significantly reduced the Al{sub 3}Ni intermetallic phase and further grain refinement may be attributed for reduction in the corrosion rate.

Characterization and Modeling of Microstructure Development in Nickel-base Superalloy Welds

Energy Technology Data Exchange (ETDEWEB)

Babu, S.S.; David, S.A.; Miller, M.K.; Vitek, J.M.

1999-11-01

Welding is important for economical reuse and reclamation of used and failed nickel-base superalloy blades, respectively [1]. Solidification and solid state decomposition of {gamma} (Face Centered Cubic, FCC) phase into {gamma}{prime} (L1{sub 2}-ordered) phase control the properties of these welds. In previous publications, the microstructure development in electron beam welds of PWA-1480 alloy [2] and laser beam welds of CMSX-4 alloy [3] were presented. These results showed that the weld cracking in these alloys were associated with low melting point eutectic at the dendrite boundaries [1,2]. The eutectic-{gamma}{prime} precipitation was reduced at rapid weld cooling rates and the partitioning between {gamma}-{gamma}{prime} phase was found to be far from equilibrium conditions [3,4]. This observation was related to diffusional growth of {gamma}{prime} precipitate into {gamma} phase. Subsequent to the above work, the precipitation characteristics of {gamma}{prime} phase from {gamma} phase were evaluated during continuous cooling conditions [5]. The results show that the number density of {gamma} precipitates increased with an increase in cooling rate. However, the details of this decomposition and also the fine-scale elemental partitioning characteristics between {gamma}-{gamma}{prime} were not investigated. In this paper, the precipitation characteristics of {gamma}{prime} from {gamma} during continuous cooling conditions were investigated with transmission electron microscopy, and atom probe field ion microscopy. In addition, thermodynamic and kinetic models were used to describe microstructure development in Ni-base superalloy welds.

Fusion and characterization of an alloy Cu-Zn-Al-Ni of nuclear interest; Fusion y caracterizacion de una aleacion Cu-Zn-Al-Ni de interes nuclear

Energy Technology Data Exchange (ETDEWEB)

Santana M, J.S

2003-07-01

The present work is the result of the study of a non ferrous quatenary alloy of Cu-Zn-Al-Ni (Foundry 3), it was chosen of a series of alloys to obtain so much information of its microstructural properties like mechanical, evaluating them and comparing them with the previously obtained ternary alloys of Cu-AI-Ni (Foundry 1) and Cu-Zn-AI (Foundry 2) identified as alloys of memory effect and superalloys. These were carried out starting from the foundry of their pure elements of Cu, Zn, Al, Ni. When physically having the ingot of each alloy, different techniques were used for their characterization. The used techniques were through the metallographic analysis, by scanning electron microscopy (SEM), X-ray dispersive energy spectroscopy (EDS), X-ray diffraction (XRD), mechanical essays and Rockwell hardness. The non ferrous quaternary alloy Cu-Zn-AI-Ni by means of the metallographic analysis didn't show significant differences in their three sections (superficial, longitudinal and transverse) since result an homogeneous alloy at the same that the both ternaries. The grain size of the quaternary alloy is the finest while the ternary alloy of Cu-AI-Ni is the one that obtained the biggest grain size. Through MEB together with the analysis by EDS and the mapping of the elements that constitute each alloy, show that the three foundries were alloyed, moreover the presence of aggregates was also observed in the Foundries 2 and 3. These results by means of the analysis of XRD corroborate that these alloys have more of two elements. Relating the microstructural properties with those mechanical show us that as minor was the grain size, better they were his mechanical properties, in this case that of the quaternary alloy. With regard to the test of Rockwell hardness the Foundry 1 were the softest with the temper treatment, while that the Foundries 2 and 3 were the hardest with this same treatment, being still harder the Foundry 2 but with very little difference, for what great

Cyclic Oxidation of High Mo, Reduced Density Superalloys

Directory of Open Access Journals (Sweden)

James L. Smialek

2015-11-01

Full Text Available Cyclic oxidation was characterized as part of a statistically designed, 12-alloy compositional study of 2nd generation single crystal superalloys as part of a broader study to co-optimize density, creep strength, and cyclic oxidation. The primary modification was a replacement of 5 wt. % W by 7% or 12% Mo for density reductions of 2%–7%. Compositions at two levels of Mo, Cr, Co, and Re were produced, along with a midpoint composition. Initially, polycrystalline vacuum induction samples were screened in 1100 °C cyclic furnace tests using 1 h cycles for 200 h. The behavior was primarily delimited by Cr content, producing final weight changes of −40 mg/cm2 to −10 mg/cm2 for 0% Cr alloys and −2 mg/cm2 to +1 mg/cm2 for 5% Cr alloys. Accordingly, a multiple linear regression fit yielded an equation showing a strong positive Cr effect and lesser negative effects of Co and Mo. The results for 5% Cr alloys compare well to −1 mg/cm2, and +0.5 mg/cm2 for Rene′ N4 and Rene′ N5 (or Rene′ N6, respectively. Scale phases commonly identified were Al2O3, NiAl2O4, NiTa2O6, and NiO, with (Ni,CoMoO4 found only on the least resistant alloys having 0% Cr and 12% Mo. Scale microstructures were complex and reflected variations in the regional spallation history. Large faceted NiO grains and fine NiTa2O6 particles distributed along NiAl2O4 grain boundaries were typical distinctive features. NiMoO4 formation, decomposition, and volatility occurred for a few high Mo compositions. A creep, density, phase stability, and oxidation balanced 5% Cr, 10% Co, 7% Mo, and 3% Re alloy was selected to be taken forward for more extensive evaluations in single crystal form.

New insight into electrochemical-induced synthesis of NiAl2O4/Al2O3: Synergistic effect of surface hydroxyl groups and magnetism for enhanced adsorptivity of Pd(II)

International Nuclear Information System (INIS)

Salleh, N.F.M.; Jalil, A.A.; Triwahyono, S.; Efendi, J.; Mukti, R.R.; Hameed, B.H.

2015-01-01

Graphical abstract: - Highlights: • The introduction of Ni to γ-Al 2 O 3 by electrolysis formed NiAl 2 O 4 spinels and NiO. • Physical mixed of NiO with γ-Al 2 O 3 only produced agglomerated NiO-Ni 0 . • Ni/Al 2 O 3 -E has remarkably higher degree of magnetism than Ni/Al 2 O 3 -PM. • Ni/Al 2 O 3 -E adsorbed Pd 2+ ions more effectively (q m = 40.3 mg/g) than Ni/Al 2 O 3 -PM. • Pd 2+ ions were adsorbed to both samples via magnetic attraction and ion exchange. - Abstract: A new promising adsorbent, Ni supported on γ-Al 2 O 3 was prepared in a simple electrolysis system (Ni/Al 2 O 3 -E) in minutes and was compared with the sample prepared by a physical mixing method (Ni/Al 2 O 3 -PM). The adsorbents were characterized by XRD, TEM, FTIR, 27 Al MAS NMR, XPS, and VSM. The results showed that besides NiO nanoparticles, a NiAl 2 O 4 spinel was also formed in Ni/Al 2 O 3 -E during the electrolysis via the dealumination and isomorphous substitution of Ni 2+ ions. In contrast, only agglomerated NiO was found in the Ni/Al 2 O 3 -PM. Adsorption test on removal of Pd 2+ ions from aqueous solution showed that the Pd 2+ ions were exchanged with the hydrogen atoms of the surface–OH groups of both adsorbents. Significantly, the Ni/Al 2 O 3 -E demonstrated a higher adsorption towards Pd 2+ ions than Ni/Al 2 O 3 -PM due to its remarkably higher degree of magnetism, which came from the NiAl 2 O 4 . The use of 0.1 g L −1 Ni/Al 2 O 3 -E gave the maximum monolayer adsorption capacity (q m ) of 40.3 mg g −1 at 303 K and pH 5. The Ni/Al 2 O 3 -E showed high potential for simultaneous removal of various noble and transition metal ions and could be also used repetitively without affecting the high adsorptivity for Pd 2+ ions. This work may provide promising adsorbents for recovery of various metals as well as other materials for such related applications

Quantitative characterization and comparison of precipitate and grain shape in Nickel -base superalloys using moment invariants

Science.gov (United States)

Callahan, Patrick Gregory

A fundamental objective of materials science and engineering is to understand the structure-property-processing-performance relationship. We need to know the true 3-D microstructure of a material to understand certain geometric properties of a material, and thus fulfill this objective. Focused ion beam (FIB) serial sectioning allows us to find the true 3-D microstructure of Ni-base superalloys. Once the true 3-D microstructure is obtained, an accurate quantitative description and characterization of precipitate and/or grain shapes is needed to understand the microstructure and describe it in an unbiased way. In this thesis, second order moment invariants, the shape quotient Q, a convexity measure relating the volume of an object to the volume of its convex hull, V/Vconv, and Gaussian curvature have been used to compare an experimentally observed polycrystalline IN100 microstructure to three synthetic microstructures. The three synthetic microstructures used different shape classes to produce starting grain shapes. The three shape classes are ellipsoids, superellipsoids, and the shapes generated when truncating a cube with an octahedron. The microstructures are compared using a distance measure, the Hellinger distance. The Hellinger distance is used to compare distributions of shape descriptors for the grains in each microstructure. The synthetic microstructure that has the smallest Hellinger distance, and so best matched the experimentally observed microstructure is the microstructure that used superellipsoids as a starting grain shape. While it has the smallest Hellinger distance, and is approaching realistic grain morphologies, the superellipsoidal microstructure is still not realistic. Second order moment invariants, Q, and V/V conv have also been used to characterize the γ' precipitate shapes from four experimental Ru-containing Ni-base superalloys with differences in alloying additions. The superalloys are designated UM-F9, UM-F18, UM-F19, and UM-F22. The

The effects of ruthenium on the phase stability of fourth generation Ni-base single crystal superalloys

International Nuclear Information System (INIS)

Sato, Atsushi; Harada, Hiroshi; Yokokawa, Tadaharu; Murakumo, Takao; Koizumi, Yutaka; Kobayashi, Toshiharu; Imai, Hachiro

2006-01-01

The formation of topologically close-packed (TCP) phases in nickel-base single crystal superalloys causes considerable degradation of the mechanical properties. It has recently been found that platinum-group metals can be effective in controlling the precipitation of such phases, and this extent of precipitation control requires further investigation. This study compares Ru-containing and non-Ru-containing single crystal superalloys. Scanning electron microscopy microstructural observations showed that the rate of TCP phase precipitations decreased through Ru addition. Transmission electron microscopy microstructural observations showed that the P phase, one of the TCP phases, was eliminated through the addition of Ru. The occurrence of this phenomenon will be discussed

The influence of microstructure on the measurement of γ-γ'lattice mismatch in single-crystal Ni-base superalloys

International Nuclear Information System (INIS)

Faehrmann, M.; Wolf, J.G.; Pollock, T.M.

1996-01-01

Lattice mismatch in multicomponent high refractory single-crystalline Ni-base superalloys has been measured in situ by hot-stage X-ray diffraction. Prior to X-ray examination, all samples were subjected to long-term aging treatments at 1120 C to relieve coherency stresses. The resolution of the individual γ and γ' peaks at high Bragg angles in the X-ray spectra and the magnitude of the misfit was found to be sensitive to the microstructure of the material. When the precipitation of coherent γ' during cooling from the aging temperature could largely be suppressed, the corresponding matrix peaks were narrower and of higher intensity as compared with samples where cooling γ'was present. Also, a slightly larger misfit, 0.04%, was measured in the microstructures where the cooling γ' was not present. Procedures for deconvoluting X-ray data are outlined in detail, and the experimental results are discussed in terms of changes in phase compositions and misfit strains produced by the cooling γ'. (orig.)

Study on the hot corrosion behavior of a cast Ni-base superalloy

Energy Technology Data Exchange (ETDEWEB)

Wang, W.; Guo, J.T.; Zhang, J.; Yuan, C.; Zhou, L.Z.; Hu, Z.Q. [Chinese Academy of Sciences, Shenyang (China). Inst. of Metal Research

2010-07-01

Hot corrosion behavior of Nickel-base cast superalloy K447 in 90% Na{sub 2}SO{sub 4} + 10% NaCl melting salt at 850 C and 900 C was studied. The hot corrosion kinetic of the alloy follows parabolic rate law under the experimental conditions. The external layer is mainly Cr{sub 2}O{sub 3} scale which is protective to the alloy, the intermediate layer is the Ti-rich phase, and the internal layer is mainly the international oxides and sulfides. With increased corrosion time and temperature, the oxide scales are gradually dissolved in the molten salt and then precipitate as a thick and non-protective scale. Chlorides cause the formation of volatile species, which makes the oxide scale disintegrate and break off. The corrosion kinetics and morphology examinations tend to support the basic dissolution model for hot corrosion mechanisms. (orig.)

Identification of the partitioning characteristics of refractory elements in σ and γ phases of Ni-based single crystal superalloys based on first principles

Energy Technology Data Exchange (ETDEWEB)

Sun, Fei [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Mao, Shengcheng [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China); Zhang, Jianxin, E-mail: jianxin@sdu.edu.cn [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China)

2014-10-15

The impurity formation energies of the σ and γ phases of Ni-based single crystal superalloys doped with W, Cr and Co in different sublattices have been investigated using first-principles based on the density functional theory. The bonding characteristics of the doped σ phase were analyzed with the valence charge densities and the density of the states. The results of the calculations indicated that the typical refractory element W, which has a large atomic size, preferentially partitions into the σ phase due to the nature of the bonding and the unique crystal structure with close-packed planes and large interstitial spaces. In addition, the site preference of refractory elements in γ phase was in the order of W, Cr and Co. - Highlights: • A reasonable σ phase model was adopted in our calculation. • The site preference of refractory elements in σ and γ phases was investigated. • The bonding characteristic was analyzed on the basis of electronic microstructures.

Response to Discussion of "Investigation of Oxide Bifilms in Investment Cast Superalloy IN100 Part I and II"

Science.gov (United States)

Kaplan, M. A.; Fuchs, G. E.

2017-10-01

In his most recent letter (Campbell in Met Trans A, 2017), Professor Campbell provides additional comments on Kaplan and Fuchs papers "Oxides Bifilms in Superalloy: IN100, Parts I and II (Met Trans A 47A:2346-2361, 2016; Met Trans A 47A:2362-2375, 2016) and on their response to his initial comments (Met Trans A 47A:3806-3809, 2016). In this recent submission, Campbell provides some very interesting thoughts on why bifilms were not observed by Kaplan and Fuchs and creates a new theory for the formation of defects referred to as bifilms. However, Campbell again provides no evidence to substantiate the presence of bifilms in Ni-base superalloys or his newly theorized mechanism. The vast majority of Campbell's comments are based solely on the re-interpretation of the photomicrographs and the data reported in the literature, including those presented by Kaplan and Fuchs (Met Trans A 47A:2346-2361, 2016; Met Trans A 47A:2362-2375, 2016). Campbell claims that bifilms are present throughout Ni-base superalloys, even though no one else has reported the presence of bifilms in Ni-base superalloys. In re-interpreting the data and images, Campbell ignores the extensive surface characterization results reported by Kaplan and Fuchs (Met Trans A 47A:2346-2361, 2016; Met Trans A 47A:2362-2375, 2016) that clearly indicate that there are no oxide films or bifilms on the fracture surfaces examined. Please note that this discussion of Campbell's most recent letter will be limited to Ni-base superalloys, since that is the subject of the research reported by Kaplan and Fuchs.

Microstructural characteristics of new type γ-γ` Co-9Al-9W cobalt-based superalloys in as-cast state

Directory of Open Access Journals (Sweden)

A. Tomaszewska

2018-01-01

Full Text Available The paper presented deals primary with the structure characteristics of a new type of cobalt-based superalloys Co-9Al-9W type, casted via induction melting process with partially dosing of Common problems described in literature are focused on difficulties in obtaining uniform distribution of tungsten, particularly in interdendritic areas. That was the reason for the modified casting process to be applied. The method of tungsten dosing into liquid melts of Co and Al allows to obtain microstructure characterized by considerably decreased microsegregation. The material obtained was analyzed by standard methods such as light and scanning microscopy with analysis of chemical composition in micro-areas. Additionally, the detailed analysis of the sub-grain level was made by S/TEM on thin foils collected from equiaxed grains zone of the ingot.

MmNi 3.55Co 0.75Mn 0.4Al 0.3B 0.3 hydrogen storage alloys for high-power nickel/metal hydride batteries

Science.gov (United States)

Ye, Hui; Huang, Yuexiang; Chen, Jianxia; Zhang, Hong

Non-stoichiometric La-rich MmNi 3.55Co 0.75Mn 0.4Al 0.3B 0.3 hydrogen storage alloys using B-Ni or B-Fe alloy as additive and Ce-rich MmNi 3.55Co 0.75Mn 0.4Al 0.3B 0.3 one using pure B as additive have been prepared and their microstructure, thermodynamic, and electrochemical characteristics have been examined. It is found that all investigated alloys show good activation performance and high-rate dischargeability though there is a certain decrease in electrochemical capacities compared with the commercial MmNi 3.55Co 0.75Mn 0.4Al 0.3 alloy. MmNi 3.55Co 0.75Mn 0.4Al 0.3B 0.3 alloys using B-Ni alloy as additive or adopting Ce-rich mischmetal show excellent rate capability and can discharge capacity over 190 mAh/g even under 3000 mA/g current density, which display their promising use in the high-power type Ni/MH battery. The electrochemical performances of these MmNi 3.55Co 0.75Mn 0.4Al 0.3B 0.3 alloys are well correlated with their microstructure, thermodynamic, and kinetic characteristics.

Effect of W content in solid solution on properties and microstructure of (Ti,W)C-Ni{sub 3}Al cermets

Energy Technology Data Exchange (ETDEWEB)

Huang, Bin; Xiong, Weihao, E-mail: whxiong@hust.edu.cn; Zhang, Man; Jing, Yong; Li, Baolong; Luo, Haifeng; Wang, Shengqing

2016-08-15

(Ti{sub 1-x}W{sub x})C solid solutions (x = 0.05, 0.15, 0.25, 0.35) were synthesized by carbothermal reduction and then were used as hard phases to prepare (Ti,W)C-Ni{sub 3}Al cermets by vacuum sintering. (Ti,W)C-Ni{sub 3}Al cermets showed weak core-rim structure carbide particles embedded in Ni{sub 3}Al binder. As W content in (Ti,W)C increased, core-rim structure of carbide particles got weaker and the contrast of particles lowered down in SEM-BSE morphologies. Furthermore, the densification of cermets was promoted with W content in solid solution increasing, meanwhile TRS and toughness of cermets were improved obviously. In this paper, the wettability of molten metal on different group transition metal carbides was discussed in detail based on valence-electron configurations (VECs) of carbides. - Highlights: • (Ti{sub 1-x}W{sub x})C solid solutions were synthesized by carbothermal reduction. • (Ti,W)C-Ni{sub 3}Al cermets were prepared through powder metallurgy route. • The increase of W can improve wetting and densification significantly. • (Ti,W)C-Ni{sub 3}Al cermets showed a weak core-rim structure particles embedded in binder. • Wetting behavior were discussed from valence-electron configurations of carbides.

Hydrogen storage properties of LaMgNi{sub 3.6}M{sub 0.4} (M = Ni, Co, Mn, Cu, Al) alloys

Energy Technology Data Exchange (ETDEWEB)

Yang, Tai [Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Zhai, Tingting; Yuan, Zeming; Bu, Wengang [Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Xu, Sheng [Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Zhang, Yanghuan, E-mail: zhangyh59@sina.com [Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China)

2014-12-25

Highlights: • La–Mg–Ni system AB{sub 2}-type alloys were prepared by induction melting. • Structures and lattice parameters were analysed by XRD. • Hydrogen absorption/desorption performances were studied. • Mechanisms of hydrogen absorption capacity fading were investigated. - Abstract: LaMgNi{sub 3.6}M{sub 0.4} (M = Ni, Co, Mn, Cu, Al) alloys were prepared through induction melting process. The phase compositions and crystal structures were characterised via X-ray diffraction (XRD). The hydrogen storage properties, including activation performance, hydrogen absorption capacity, cycle stability, alloy particle pulverisation and plateau pressure, were systemically investigated. Results show that Ni, Co, Mn and Cu substitution alloys exhibit multiphase structures comprising the main phase LaMgNi{sub 4} and the secondary phase LaNi{sub 5}. However, the secondary phase of the Al substitution alloy changes into LaAlNi{sub 4}. The lattice parameters and cell volumes of the LaMgNi{sub 4} phase follow the order Ni < Co < Al < Cu < Mn. Activation is simplified through partial substitution of Ni with Al, Cu and Co. The hydrogen absorption capacities of all of the alloys are approximately 1.7 wt.% at the first activation process; however, they rapidly decrease with increasing cycle number. In addition, the stabilities of hydriding and dehydriding cycles decrease in the order Al > Co > Ni > Cu > Mn. Hydriding processes result in numerous cracks and amorphisation of the LaMgNi{sub 4} phase in the alloys. The p–c isotherms were determined by a Sieverts-type apparatus. Two plateaus were observed for the Ni, Co and Al substitution alloys, whereas only one plateau was found for Mn and Cu. This result was caused by the amorphisation of the LaMgNi{sub 4} phase during the hydriding cycles. Reversible absorption and desorption of hydrogen are difficult to achieve. Substitutions of Ni with Co, Mn, Cu and Al significantly influence the reduction of hysteresis between

Initial oxidation behavior of Ni{sub 3}Al (210) surface induced by supersonic oxygen molecular beam at room temperature

Energy Technology Data Exchange (ETDEWEB)

Xu, Ya, E-mail: XU.Ya@nims.go.jp [Hydrogen Materials Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Sakurai, Junya [Hydrogen Materials Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Teraoka, Yuden; Yoshigoe, Akitaka [Quantum Beam Science Center, Japan Atomic Energy Research Agency, 1-1-1 Kouto, Sayo-cho, Hyogo 679-5148 (Japan); Demura, Masahiko; Hirano, Toshiyuki [Hydrogen Materials Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan)

2017-01-01

Graphical abstract: - Highlights: • Initial oxidation of Ni{sub 3}Al (210) induced by O{sub 2} beam was investigated. • This was done using real-time synchrotron radiation XPS. • Both the Al and the Ni atoms on the surface were oxidized. • Oxidation of Al progressed much faster than that of Ni. - Abstract: The initial oxidation behavior of a clean Ni{sub 3}Al (210) surface was studied at 300 K using a supersonic O{sub 2} molecular beam (O{sub 2} SSMB) having an O{sub 2} translational energy of 2.3 eV, and real-time photoemission spectroscopy performed with high-brilliance synchrotron radiation. The evolution behaviors of the O 1s, Ni 2p, Al 2p, and Ni 3p spectra were examined during irradiation with the O{sub 2} SSMB. The spectral analysis revealed that both the Al atoms and the Ni atoms on the surface were oxidized; however, the oxidation of Al progressed much faster than that of Ni. The oxidation of Al began to occur and AlO{sub x} was formed at an oxygen coverage of 0.26 monolayer (ML) (1 ML was defined as the atomic density of the Ni{sub 3}Al (210) surface) and saturated at an oxygen coverage of 2.5 ML. In contrast, the oxidation of Ni commenced a little late at an oxygen coverage of 1.6 ML and slowly progressed to saturation, which occurred at an oxygen coverage of 4.89 ML.

Glass forming ability of the Al-Ce-Ni system; Avaliacao da capacidade de formacao vitrea do sistema Al-Ce-Ni

Energy Technology Data Exchange (ETDEWEB)

Triveno Rios, C. [Engenharia Mecanica, Universidade Federal de Mato Grosso, Rondonopolis, MT (Brazil)], e-mail: triveno@ufmt.br; Surinach, S.; Baro, M.D. [Departamento de Engenharia de Materiais - Universidade Federal de Sao Carlos, SP (Brazil); Bolfarini, C.; Botta, W.J.; Kiminami, C.S. [Departamento de Fisica da Universidade Autonoma de Barcelona, Bellaterra (Spain)

2010-07-01

In the present work, the glass forming ability (GFA) and its compositional dependence on Al-Ni-Ce system alloys were investigated in function of several thermal parameters. Rapidly quenched Al{sub 85}Ni{sub 15}-{sub X}Ce{sub X} (X=4,5,6,7,10), Al{sub 90}Ni{sub 5}Ce{sub 5}, Al{sub 89}Ni{sub 2}.{sub 4}Ce{sub 8}.{sub 6}, Al{sub 80}Ni{sub 15.6}Ce{sub 4}.{sub 4} and Al{sub 78}Ni{sub 18.5}Ce{sub 3.5} amorphous ribbons were produced by melt-spinning and the structural transformation during heating was studied using a combination of X-ray diffraction (XRD) and differential scanning calorimetry (DSC). The results showed that the GFA and the thermal stability in the Al-rich corner of Al- Ni-Ce system alloys were enhanced by increasing the solute content and specifically the Ce content (author)

Formation and Yield of Multi-Walled Carbon Nanotubes Synthesized via Chemical Vapour Deposition Routes Using Different Metal-Based Catalysts of FeCoNiAl, CoNiAl and FeNiAl-LDH

Directory of Open Access Journals (Sweden)

Mohd Zobir Hussein

2014-11-01

Full Text Available Multi-walled carbon nanotubes (MWCNTs were prepared via chemical vapor deposition (CVD using a series of different catalysts, derived from FeCoNiAl, CoNiAl and FeNiAl layered double hydroxides (LDHs. Catalyst-active particles were obtained by calcination of LDHs at 800 °C for 5 h. Nitrogen and hexane were used as the carrier gas and carbon source respectively, for preparation of MWCNTs using CVD methods at 800 °C. MWCNTs were allowed to grow for 30 min on the catalyst spread on an alumina boat in a quartz tube. The materials were subsequently characterized through X-ray diffraction, Fourier transform infrared spectroscopy, surface area analysis, field emission scanning electron microscopy and transmission electron microscopy. It was determined that size and yield of MWCNTs varied depending on the type of LDH catalyst precursor that is used during synthesis. MWCNTs obtained using CoNiAl-LDH as the catalyst precursor showed smaller diameter and higher yield compared to FeCoNiAl and FeNiAl LDHs.

Preparation and Characterization of NiMo/Al2O3Catalyst for Hydrocracking Processing

Directory of Open Access Journals (Sweden)

Widiyadi Aditya

2018-01-01

Full Text Available Hydrocracking is a chemical process used in petroleum refineries for converting high boiling hydrocarbons in petroleum crude oils to more valuable lower boiling products such as gasoline, kerosene, and diesel oil that operate at high temperature and pressure. Catalyst was used in hydrocracking to reduce temperature and pressure. Hydrocracking catalyst are composed of active components and support. Alumina is widely used in hydrocracking process as catalyst support due to its high surface area, high thermal stability, and low prices. The objective of this research was preparated NiMo/Al2O3 catalyst that used as hydrocracking catalyst. Catalyst was synthesized by wetness impregnation method and simple heating method with various kind of Al2O3. The physicochemical properties of catalyst were investigated by X-ray diffraction (XRD to determine type of crystal and scanning electron microscopy (SEM to determine morphology of the catalyst. The NiMo/Al2O3 catalyst prepared by aluminium potassium sulfate dodecahydrate exhibited the highest crystallinity of 90.23% and it is clear that MoO3 and NiO crystallites are highly dispersed on the NiMo/Al2O3 catalyst which indicates as the best catalyst. The catalytic activity in hydrocracking process was successfully examined to convert fatty acid into hydrocarbon.

Preparation and Characterization of NiMo/Al2O3Catalyst for Hydrocracking Processing

Science.gov (United States)

Widiyadi, Aditya; Guspiani, Gema Adil; Riady, Jeffry; Andreanto, Rikky; Chaiunnisa, Safina Dea; Widayat

2018-02-01

Hydrocracking is a chemical process used in petroleum refineries for converting high boiling hydrocarbons in petroleum crude oils to more valuable lower boiling products such as gasoline, kerosene, and diesel oil that operate at high temperature and pressure. Catalyst was used in hydrocracking to reduce temperature and pressure. Hydrocracking catalyst are composed of active components and support. Alumina is widely used in hydrocracking process as catalyst support due to its high surface area, high thermal stability, and low prices. The objective of this research was preparated NiMo/Al2O3 catalyst that used as hydrocracking catalyst. Catalyst was synthesized by wetness impregnation method and simple heating method with various kind of Al2O3. The physicochemical properties of catalyst were investigated by X-ray diffraction (XRD) to determine type of crystal and scanning electron microscopy (SEM) to determine morphology of the catalyst. The NiMo/Al2O3 catalyst prepared by aluminium potassium sulfate dodecahydrate exhibited the highest crystallinity of 90.23% and it is clear that MoO3 and NiO crystallites are highly dispersed on the NiMo/Al2O3 catalyst which indicates as the best catalyst. The catalytic activity in hydrocracking process was successfully examined to convert fatty acid into hydrocarbon.

Creep characteristics of single crystalline Ni3Al(Ta,B)

International Nuclear Information System (INIS)

Wolfenstine, J.; Earthman, J.C.

1994-01-01

The creep characteristics, including the nature of the creep transient after a stress reduction and activation energy for creep of single crystalline Ni 3 Al(Ta,B) in the temperature range 1,083 to 1,388 K, were investigated. An inverse type of creep transient is exhibited during stress reduction tests in the creep regime where the stress exponent is equal to 3.2. The activation energy for creep in this regime is equal to 340 kJ mol -1 . A normal type of creep transient is observed during stress reduction tests in the regime where the stress exponent is equal to 4.3. The activation energy for creep in this regime is equal to 530 kJ mol -1 . The different transient creep behavior and activation energies for creep observed in this investigation are consistent with the previous suggestion that the n = 4.3 regime is associated with creep by dislocation climb, whereas the n = 3.2 regime is associated with a viscous dislocation glide process for Ni 3 Al at high temperatures

Theoretical analysis of compatibility of several reinforcement materials with NiAl and FeAl matrices

Science.gov (United States)

Misra, Ajay K.

1989-01-01

Several potential reinforcement materials were assessed for their chemical, coefficient of thermal expansion (CTE), and mechanical compatibility with the intermetallic matrices based on NiAl and FeAl. Among the ceramic reinforcement materials, Al2O3, TiC, and TiB2, appear to be the optimum choices for NiAl and FeAl matrices. However, the problem of CTE mismatch with the matrix needs to be solved for these three reinforcement materials. Beryllium-rich intermetallic compounds can be considered as potential reinforcement materials provided suitable reaction barrier coatings can be developed for these. Based on preliminary thermodynamic calculations, Sc2O3 and TiC appear to be suitable as reaction barrier coatings for the beryllides. Several reaction barrier coatings are also suggested for the currently available SiC fibers.

Investigation on effect of iron and corundum content on corrosion resistance of the NiFe-Al2O3 coatings

International Nuclear Information System (INIS)

Starosta, R.; Zielinski, A.

1999-01-01

The alloy NiFe and composite NiFe-Al 2 O 3 coatings, obtained by electrodeposition on the base of cast iron, were investigated. The iron content in alloy coatings was dependent on iron content in galvanic bath, and was estimated by means of X-ray microanalysis at 18.5 wt. pct. and 41.2 wt. pct. No existence of ordered Ni 3 Fe phase was found by diffraction technique. Both potentiodynamic and impedance measurements disclosed that a presence of Al 2 O 3 or increasing iron content in the layer caused the decrease in corrosion resistance. (author)

Preparation of Inconel 740 superalloy by electron beam smelting

Energy Technology Data Exchange (ETDEWEB)

You, Xiaogang [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); Tan, Yi, E-mail: tanyi@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); You, Qifan; Shi, Shuang; Li, Jiayan [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China); Ye, Fei [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Wei, Xin [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116023 (China); Laboratory for New Energy Material Energetic Beam Metallurgical Equipment Engineering of Liaoning Province, Dalian 116024 (China)

2016-08-15

A novel method, namely electron beam smelting (EBS) technology was used to prepare the Inconel 740 superalloy. The microstructures, hardness and oxidation behavior were characterized and compared with the traditionally prepared Inconel 740 superalloy. The results imply that the solution treatment gives rise to the coarsening of γ′ precipitates, with further aging treatment, the γ′ precipitates with size of less than 30 nm are distributed dispersively in the matrix, leading to a decreasing of the lattice parameters and an increasing of the misfit. The γ′ precipitates result in shearing mechanism of weakly pair coupling. The EBS 740 superalloy produces better properties than that prepared in the traditional method in both precipitation strengthening effect and oxidation resistance. - Highlights: • Electron beam smelting, a new method, was used to prepare the Inconel 740 superalloy. • The EBS 740 shows higher strengthening effect than 740 made in traditional method. • The EBS 740 shows better oxidation resistance than traditional 740. • It shows application prospect of EBS technology in preparing Ni-base superalloys.

Mikrostruktur dan Karakterisasi Sifat Mekanik Lapisan Cr3C2-NiAl-Al2O3 Hasil Deposisi Dengan Menggunakan High Velocity Oxygen Fuel Thermal Spray Coating

Directory of Open Access Journals (Sweden)

Edy Riyanto

2012-03-01

Full Text Available Surface coating processing of industrial component with thermal spray coatings have been applied in many industrial fields. Ceramic matrix composite coating which consists of Cr3C2-Al2O3-NiAl had been carried out to obtain layers of material that has superior mechanical properties to enhance component performance. Deposition of CMC with High Velocity Oxygen Fuel (HVOF thermal spray coating has been employed. This study aims to determine the effect of powder particle size on the microstructure, surface roughness and hardness of the layer, by varying the NiAl powder particle size. Test results show NiAl powder particle size has an influence on the mechanical properties of CMC coating. Hardness of coating increases and surface roughness values of coating decrease with smaller NiAl particle size.  

Deposition of Fe-Ni nanoparticles on Al{sub 2}O{sub 3} for dechlorination of chloroform and trichloroethylene

Energy Technology Data Exchange (ETDEWEB)

Hsieh, S.-H. [Graduate School of Engineering Science and Technology, National Yunlin University of Science and Technology, Taiwan (China) and Department of Materials Science and Engineering, National Formosa University, Taiwan (China)]. E-mail: shhsieh@sunws.nfu.edu.tw; Horng, J.-J. [Department of Safety, Health, and Environmental Engineering, National Yunlin University of Science and Technology, Douliou, Yunlin 640, Taiwan (China)

2006-11-30

This research proposes an efficient method for depositing Fe-Ni nanoparticles on Al{sub 2}O{sub 3} microparticles to decompose containments in ground water, such as chloroform and trichloroethylene. The Fe-Ni nanoparticles can be deposited onto the surface of Al{sub 2}O{sub 3} microparticles by electroless plating technique. The reasons why the Fe-Ni nanoparticles would be deposited on the surface of Al{sub 2}O{sub 3} microparticles is to avoid the agglomeration of Fe-Ni nanoparticles due to their surface effect and magnetic property. The results show that the sizes of Fe-Ni particles on Al{sub 2}O{sub 3} particles are between several and several hundreds of nanometers, the contents of Fe and Ni in Fe-Ni nanoparticles can be adjusted from 8 to 60 at.% for Fe and 40 to 92 at.% for Ni, the specific surface area of Fe-Ni nanoparticles can reach to 117 m{sup 2}/g, and the reaction mechanism of dechlorination of chloroform of 2 mg/L by Fe-Ni/Al{sub 2}O{sub 3} particles of 5 g/L appears to be pseudo first order with a half life of 0.7 h and the half life is 0.25 h for the dechlorination of trichloroethylene of 2 mg/L.

Structure alterations in Al-Y-based metallic glasses with La and Ni addition

Energy Technology Data Exchange (ETDEWEB)

Shi, X. M.; Wang, X. D., E-mail: wangxd@zju.edu.cn, E-mail: jiangjz@zju.edu.cn; Yu, Q.; Cao, Q. P.; Jiang, J. Z., E-mail: wangxd@zju.edu.cn, E-mail: jiangjz@zju.edu.cn [International Center for New-Structured Materials (ICNSM), Laboratory of New-Structured Materials, and School of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Zhang, D. X. [State Key Laboratory of Modern Optical Instrumentation, Zhejiang University, Hangzhou 310027 (China); Zhang, J.; Hu, T. D. [Beijing Synchrotron Radiation Facility, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing (China); Lai, L. H.; Xie, H. L.; Xiao, T. Q. [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201203 (China)

2016-03-21

The atomic structures of Al{sub 89}Y{sub 11}, Al{sub 90}Y{sub 6.5}La{sub 3.5}, and Al{sub 82.8}Y{sub 6.07}Ni{sub 8}La{sub 3.13} metallic glasses have been studied by using high energy X-ray diffraction, X-ray absorption fine structure combined with the ab initio molecular dynamics and reverse Monte Carlo simulations. It is demonstrated that the partial replacement of Y atoms by La has limited improvement of the glass forming ability (GFA), although La atoms reduce the ordering around Y atoms and also the fractions of icosahedron-like polyhedra centered by Al atoms. In contrast, Ni atoms can significantly improve the GFA, which are inclined to locate in the shell of polyhedra centered by Al, Y, and La atoms, mainly forming Ni-centered icosahedron-like polyhedra to enhance the spatial connectivity between clusters and suppress the crystallization.

Effect of phosphorus addition on the hydrotreating activity of NiMo/Al{sub 2}O{sub 3} carbide catalyst

Energy Technology Data Exchange (ETDEWEB)

Sundaramurthy, V.; Dalai, A.K. [Catalysis and Chemical Reaction Engineering Laboratories, Department of Chemical Engineering, University of Saskatchewan, Saskatoon, SK S7N 5A9 (Canada); Adjaye, J. [Syncrude Edmonton Research Centre, Edmonton, AB T6N 1H4 (Canada)

2007-07-30

A series of phosphorus promoted {gamma}-Al{sub 2}O{sub 3} supported NiMo carbide catalysts with 0-4.5 wt.% P, 13 wt.% Mo and 2.5 wt.% Ni were synthesized and characterized by elemental analysis, pulsed CO chemisorption, BET surface area measurement, X-ray diffraction, near-edge X-ray absorption fine structure, DRIFT spectroscopy of CO adsorption and H{sub 2} temperature programmed reduction. X-ray diffraction patterns and CO uptake showed the P addition to NiMo/{gamma}-Al{sub 2}O{sub 3} carbide, increased the dispersion of {beta}-Mo{sub 2}C particles. DRIFT spectra of adsorbed CO revealed that P addition to NiMo/{gamma}-Al{sub 2}O{sub 3} carbide catalyst not only increases the dispersion of Ni-Mo carbide phase, but also changes the nature of surface active sites. The hydrodenitrogenation (HDN) and hydrodesulfurization (HDS) activities of these P promoted NiMo/{gamma}-Al{sub 2}O{sub 3} carbide catalysts were performed in trickle bed reactor using light gas oil (LGO) derived from Athabasca bitumen and model feed containing quinoline and dibenzothiophene at industrial conditions. The P added NiMo/{gamma}-Al{sub 2}O{sub 3} carbide catalysts showed enhanced HDN activity compared to the NiMo/{gamma}-Al{sub 2}O{sub 3} catalysts with both the feed stocks. The P had almost no influence on the HDS activity of NiMo/{gamma}-Al{sub 2}O{sub 3} carbide with LGO and dibenzothiophene. P addition to NiMo/{gamma}-Al{sub 2}O{sub 3} carbide accelerated C-N bond breaking and thus increased the HDN activity. (author)

First principles study of structural stability and site preference in Co3 (W,X

Directory of Open Access Journals (Sweden)

Joshi Sri Raghunath

2014-01-01

Full Text Available Since the discovery [1] of γ′ precipitate (L12 – Co3(Al, W in the Co-Al-W ternary system, there has been an increased interest in Co-based superalloys. Since these alloys have two phase microstructures (γ + γ′ similar to Ni-based superalloys [2], they are viable candidates in high temperature applications, particularly in land-based turbines. The role of alloying on stability of the γ′ phase has been an active area of research. In this study, electronic structure calculations were done to probe the effect of alloying in Co3W with L12 structure. Compositions of type Co3(W,X, (where X/Y = Mn, Fe, Ni, Pt, Cr , Al, Si, V, W, Ta, Ti, Nb, Hf, Zr and Mo were studied. Effect of alloying on equilibrium lattice parameters and ground state energies was used to calculate Vegard's coefficients and site preference related data. The effect of alloying on the stability of the L12 structure vis a vis other geometrically close packed ordered structures was also studied for a range of Co3X compounds. Results suggest that the penchant of element for the W sublattice can be predicted by comparing heats of formation of Co3X in different structures.

Effect of Surface Roughness and Structure Features on Tribological Properties of Electrodeposited Nanocrystalline Ni and Ni/Al2O3 Coatings

Science.gov (United States)

Góral, Anna; Lityńska-Dobrzyńska, Lidia; Kot, Marcin

2017-05-01

Metal matrix composite coatings obtained by electrodeposition are one of the ways of improving the surfaces of materials to enhance their durability and properties required in different applications. This paper presents an analysis of the surface topography, microstructure and properties (residual stresses, microhardness, wear resistance) of Ni/Al2O3 nanocomposite coatings electrodeposited on steel substrates from modified Watt's-type baths containing various concentrations of Al2O3 nanoparticles and a saccharin additive. The residual stresses measured in the Ni/Al2O3 coatings decreased with an increasing amount of the co-deposited ceramics. It was established that the addition of Al2O3 powder significantly improved the coatings' microhardness. The wear mechanism changed from adhesive-abrasive to abrasive with a rising amount of Al2O3 particles and coating microhardness. Nanocomposite coatings also exhibited a lower coefficient of friction than that of a pure Ni-electrodeposited coating. The friction was found to depend on the surface roughness, and the smoother surfaces gave lower friction coefficients.

The precipitation behavior of superalloy ATI Allvac 718Plus

Energy Technology Data Exchange (ETDEWEB)

Zickler, Gerald A.; Schnitzer, Ronald; Leitner, Harald [Department of Physical Metallurgy and Materials Testing, Christian Doppler Laboratory Early Stages of Precipitation, Montanuniversitaet Leoben (Austria); Radis, Rene [Christian Doppler Laboratory Early Stages of Precipitation, Institute of Materials Science and Technology, Vienna University of Technology (Austria); Institute for Materials Science and Welding, Graz University of Technology (Austria); Kozeschnik, Ernst [Christian Doppler Laboratory Early Stages of Precipitation, Institute of Materials Science and Technology, Vienna University of Technology (Austria); Stockinger, Martin [Boehler Schmiedetechnik GmbH and Co. KG., Kapfenberg (Austria)

2010-03-15

ATI Allvac 718Plus is a novel nickel-based superalloy, which was designed for heavy-duty applications in aerospace gas turbines. The precipitation kinetics of the intermetallic {delta} (Ni{sub 3}Nb) and {gamma}' (Ni{sub 3}(Al,Ti)) phases in this alloy are of scientific as well as technological interest because of their significant influence on the mechanical properties. Important parameters like grain size are controlled by coarse {delta} precipitates located at grain boundaries, whereas small {gamma}' precipitates are responsible for strengthening by precipitation hardening. In the present study, the microstructure is investigated by three-dimensional atom probe tomography and simulated by computer modeling using the thermo-kinetic software MatCalc. The results of numerical simulations and experimental data are compared and critically discussed. It is shown that the chemical compositions of the phases change during isothermal aging, and the precipitation kinetics of {delta} and {gamma}' phases interact with each other as shown in a time temperature precipitation (TTP) plot. The TTP plot shows C-shaped curves with characteristic discontinuities in the temperature range, where simultaneous and concurrent precipitation of the {delta} and {gamma}' phases occurs. This leads to a competition in the diffusion of Nb and Al, which are partly present in both phases. Thus, the present study gives important information on heat treatments for ATI Allvac 718Plus in order to achieve the desired microstructure and mechanical properties. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

Physical behaviors of impure atoms during relaxation of impure NiAl-based alloy grain boundary

International Nuclear Information System (INIS)

Zheng Liping; Jiang Bingyao; Liu Xianghuai; Li Douxing

2003-01-01

The Monte Carlo simulation with the energetics described by the embedded atom method has been employed to mainly study physical behaviors of boron atoms during relaxation of the Ni 3 Al-x at.% B grain boundary. During relaxation of impure Ni 3 Al grain boundaries, authors suggest that for different types of impure atoms (Mg, B, Cr and Zr atoms etc.), as the segregating species, they have the different behaviors, but as the inducing species, they have the same behaviors, i.e. they all induce Ni atoms to substitute Al atoms. Calculations show that at the equilibrium, when x(the B bulk concentration) increases from 0.1 to 0.9, the peak concentration of B increases, correspondently, the peak concentration of Ni maximizes but the valley concentration of Al minimizes, at x=0.5. The calculations also show the approximate saturation of Ni at the grain boundary at x=0.5

Synergistic effect of rhenium and ruthenium in nickel-based single-crystal superalloys

Energy Technology Data Exchange (ETDEWEB)

Yu, X.X. [Department of Physics, Tsinghua University, Beijing 100084 (China); Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Wang, C.Y., E-mail: cywang@mail.tsinghua.edu.cn [Department of Physics, Tsinghua University, Beijing 100084 (China); Central Iron and Steel Research Institute, Beijing 100081 (China); Zhang, X.N. [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China); Yan, P. [Central Iron and Steel Research Institute, Beijing 100081 (China); Zhang, Z., E-mail: zezhang@zju.edu.cn [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China)

2014-01-05

Highlights: • Re and Ru synergistic effects in nickel-based superalloys are investigated. • The Al site occupation of Re atom in the γ′ phase is observed directly. • The addition of Ru results in the repartitioning of Re to γ phase. -- Abstract: The microstructures of ternary Ni–Al–Re and quaternary Ni–Al–Re–Ru single-crystal alloys were investigated at atomic and electronic levels to clarify the synergistic effect of Re and Ru in nickel-based single-crystal superalloys. In the Ni–Al–Re alloy, it was directly observed that Re atom occupied the Al site of γ′ phase. In the Ni–Al–Re–Ru alloy, the mechanisms of Re repartition between γ and γ′ phases were proposed. In the dendritic cores, high concentrations of Re exceeded the solubility limit of γ′ phase and partitioned to γ phase, which led to the homogenization. In the interdendritic regions, Ru resulted in the repartitioning of Re to γ phase which was proved by transmission electron microscopy and first-principles calculations.

Noburnium: Systems design of niobium superalloys

Science.gov (United States)

Misra, Abhijeet

2005-11-01

A systems-based approach, integrating quantum mechanical calculations with efficient experimentation, was employed to design niobium-based superalloys. The microstructural concept of gamma-gamma' nickel-based superalloys was adopted, where, the coherent gamma ' aluminides act both as the strengthening phase and a source of aluminum for Al2O3 passivation. Building on previous research, the selected bcc-type ordered aluminide was L2 1 structured Pd2HfAl phase. Comprehensive phase relations were measured on Nb-Pd-Hf-Al prototype alloys, and key tie-tetrahedra were identified. Aluminide precipitation in a bcc matrix was demonstrated in designed Nb+Pd2HfAl alloys. Thermodynamic databases were developed by integrating first-principles calculations with measured phase relations. Atomic volume models were developed for the bcc matrix and the Pd2HfAl phase and matrix elements which would reduce lattice misfit were identified. An experimental 2-phase alloy demonstrated a misfit of 3%. A modified Wagner's model was used to predict the required transient properties to form external Al2O3. The principal oxidation design goal was to decrease the oxygen permeability ( NSOx DO ) divided by the aluminum diffusivity (DAl) by 5 orders of magnitude. A multicomponent mobility database was developed to predict the diffusivities. Guided by first-principles calculations the effect of alloying elements on the oxygen diffusivity in Nb was measured, and the mobility database was experimentally validated. Based on the mobility database, it was found that increasing Al solubility in the bcc matrix greatly increased Al diffusivity. Alloying elements were identified that would increase Al solubility in the bcc matrix. Prototype alloys were prepared and the best oxidation performance was exhibited by a bcc+Nb2Al Nb-Hf-Al alloy, which exhibited parabolic oxidation behavior at 1300°C. The alloy was shown to have achieved the required 5 orders of magnitude reduction in the design parameter. The

Structure of as cast L12 compounds in Al3Zr-base alloys containing Cu and Mn

International Nuclear Information System (INIS)

Virk, I.S.; Varin, R.A.

1991-01-01

It was first shown that the low symmetry, tetragonal DO 23 crystal structure of Al 3 Zr intermetallic can be changed to the related cubic L1 2 crystal structure by alloying with Ni (Al 5 NiZr 2 ) and Cu(Al 5 CuZr 2 ). It has been reported that previous work has successfully modified Al 3 Zr with Fe, Cu, Cr and Ni obtaining nearly single phase materials with L1 2 structure. However, they only studied the microstructure and mechanical properties of Fe - modified intermetallic (Al-6at% Fe-25at% Zr). The purpose of the paper is to describe and interpret experimental observations on the microstructure of Al 5 CuZr 2 and Al 66 Mn 9 Zr 25 (at.%) modifications of base Al 3 Zr intermetallic. The one modified with Mn has not been reported in literature although its Al 3 Ti - base counterpart has recently been successfully produced (3, 4)

Structure of MeCrAlY + AlSi coatings deposited by Arc-PVD method on CMSX4 single crystal alloy

International Nuclear Information System (INIS)

Swadzba, L.; Hetmanczyk, M.; Mendala, B.; Saunders, S.R.J.

2002-01-01

Investigations of depositing high temperature resistant coatings on the Ni base superalloys by Arc-PVD method using exothermic reaction processes between Ni and Al with NiAl intermetallic formation are presented in the article. By the diffusion heating at 1050 o C in vacuum, NiAl diffusion coating containing 21% at. Al and 50 μm thick were obtained. In the next stage coatings with more complex chemical composition - MeCrAlY were formed. The MeCrAlY coatings were made from two targets. Good correlation between the chemical composition of the targets and a uniform distribution of elements in the coatings was shown. Then the surface was also covered with aluminium by the Arc-PVD method . In the vacuum chamber of the equipment a synthesis reaction between NiCoCrAlY and Al with the formation of NiAl intermetallics of high Co, Cr, Y content was initiated. The final heat treatment of coatings was conducted in vacuum at 1323 K. Strong segregation of yttrium into the oxide scale in the specimens heated in the air was shown. It was possible to form NiAl and intermetallics phase coatings modified by Co, Cr and Y by the Arc-PVD method. The coatings were formed on a single crystal CMSX-4. The structure, morphology and phase composition of coatings was carried out. (author)

Characterization of an Additive Manufactured TiAl Alloy-Steel Joint Produced by Electron Beam Welding.

Science.gov (United States)

Basile, Gloria; Baudana, Giorgio; Marchese, Giulio; Lorusso, Massimo; Lombardi, Mariangela; Ugues, Daniele; Fino, Paolo; Biamino, Sara

2018-01-17

In this work, the characterization of the assembly of a steel shaft into a γ-TiAl part for turbocharger application, obtained using Electron Beam Welding (EBW) technology with a Ni-based filler, was carried out. The Ti-48Al-2Nb-0.7Cr-0.3Si (at %) alloy part was produced by Electron Beam Melting (EBM). This additive manufacturing technology allows the production of a lightweight part with complex shapes. The replacement of Nickel-based superalloys with TiAl alloys in turbocharger automotive applications will lead to an improvement of the engine performance and a substantial reduction in fuel consumption and emission. The welding process allows a promising joint to be obtained, not affecting the TiAl microstructure. Nevertheless, it causes the formation of diffusive layers between the Ni-based filler and both steel and TiAl, with the latter side being characterized by a very complex microstructure, which was fully characterized in this paper by means of Scanning Electron Microscopy, Energy Dispersive X-ray Spectroscopy, and nanoindentation. The diffusive interface has a thickness of about 6 µm, and it is composed of several layers. Specifically, from the TiAl alloy side, we find a layer of Ti₃Al followed by Al₃NiTi₂ and AlNi₂Ti. Subsequently Ni becomes more predominant, with a first layer characterized by abundant carbide/boride precipitation, and a second layer characterized by Si-enrichment. Then, the chemical composition of the Ni-based filler is gradually reached.

Microstructure of Al2O3 scales formed on NiCrAl alloys. Ph.D. Thesis - Case Western Reserve Univ.

Science.gov (United States)

Smialek, J. L.

1981-01-01

The structure of transient scales formed on pure and Y or Zr-doped Ni-15Cr-13Al alloys oxidized for 0.1 hr at 1100 C was studied by the use of transmission electron microscopy. Crystallographically oriented scales were found on all three alloys, but especially for the Zr-doped NiCrAl. The oriented scales consisted of alpha-(Al,Cr)2O3, Ni(Al,Cr)2O4 and gamma-Al2O3. They were often found in intimate contact with each other such that the close-packed planes and directions of one oxide phase were aligned with those of another. The prominent structural features of the oriented scales were approximately equal to micrometer subgrains; voids, antiphase domain boundaries and aligned precipitates were also prevalent. Randomly oriented alpha-Al2O3 was also found and was the only oxide ever observed at the immediate oxide metal interface. These approximately 0.15 micrometer grains were populated by intragranular voids which decreased in size and number towards the oxide metal interface. A sequence of oxidation was proposed in which the composition of the growing scale changed from oriented oxides rich in Ni and Cr to oriented oxides rich in Al. At the same time the structure changed from cubic spinels to hexagonal corundums with apparent precipitates of one phase in the matrix of the other. Eventually randomly oriented pure alpha-Al2O3 formed as the stable oxide with an abrupt transition: there was no gradual loss of orientation, no gradual compositional change or no gradual decrease in precipitate density.

Barrier Height Variation in Ni-Based AlGaN/GaN Schottky Diodes

NARCIS (Netherlands)

Hajlasz, Marcin; Donkers, Johan J.T.M.; Pandey, Saurabh; Hurkx, Fred; Hueting, Raymond J.E.; Gravesteijn, Dirk J.

2017-01-01

In this paper, we have investigated Ni-based AlGaN/GaN Schottky diodes comprising capping layers with silicon-Technology-compatible metals such as TiN, TiW, TiWN, and combinations thereof. The observed change in Schottky barrier height of a Ni and Ni/TiW/TiWN/TiW contact can be explained by stress

Catalisadores Ni/Al2O3 promovidos com molibdênio para a reação de reforma a vapor de metano Mo-Ni/AL2O3 catalysts for the methane steam reforming reaction

Directory of Open Access Journals (Sweden)

Silvia Sálua Maluf

2003-03-01

Full Text Available Mo-promoted Ni/Al2O3 catalysts for the methane steam reforming reaction were studied in this work. The Ni/Al2O3 catalysts were prepared by precipitation and molibdenum was added by impregnation up to 2%wt. The solids were tested using a micro-reactor under two H2Ov/C conditions and were characterized by ICP-OES, XRD, N2 adsoption, H2 chemisorption and TPR. NiO and NiAl2O4 phases were observed and the metallic area decreased with the increase of the Mo content. From the catalytic tests high stability was verified for H2Ov/C=4.0. On the other hand, only the catalyst containing 0,05% Mo stayed stable during 30 hours of the test at H2Ov/C=2.0.

Synthesis, structure and physical properties of YbNi3Al9.23

International Nuclear Information System (INIS)

Tobash, P H; Ronning, F; Thompson, J D; Scott, B L; Bauer, E D; Jiang, Yu; Booth, C H

2011-01-01

The physical properties of YbNi 3 Al 9.23(1) , including the crystal structure, magnetization, specific heat, valence, and electrical resistivity, are reported. Single crystal x-ray diffraction reveals that the compound crystallizes with the rhombohedral space group R32 and has unit cell parameters a = 7.2443(3) A and c = 27.251(3) A with some crystallographic disorder at Al sites. The compound orders antiferromagnetically at T N = 3 K despite the presence of strong ferromagnetic correlations, accompanied by a spin-flop-like transition to a moment-aligned state above 0.1 T. X-ray absorption spectroscopy and magnetic susceptibility measurements indicate a localized Yb 3+ electronic configuration, while the Sommerfeld coefficient for the magnetically ordered state was determined as approximately 135 mJ mol -1 K -2 , suggesting moderately heavy fermion behavior. Therefore, these data indicate a balance between competing Ruderman-Kittel-Kasuya-Yosida (RKKY) and Kondo interactions in YbNi 3 Al 9.23(1) with a somewhat dominant RKKY interaction that leads to a relatively high ordering temperature.

Oxidation of Al2O3 Scale-Forming MAX Phases in Turbine Environments

Science.gov (United States)

Smialek, James L.

2018-03-01

High temperature oxidation of alumina-forming MAX phases, Ti2AlC and Cr2AlC, were examined under turbine engine environments and coating configurations. Thermogravimetric furnace tests of Ti2AlC showed a rapid initial transient due to non-protective TiO2 growth. Subsequent well-behaved cubic kinetics for alumina scale growth were shown from 1273 K to 1673 K (1000 °C to 1400 °C). These possessed an activation energy of 335 kJ/mol, consistent with estimates of grain boundary diffusivity of oxygen ( 375 kJ/mol). The durability of Ti2AlC under combustion conditions was demonstrated by high pressure burner rig testing at 1373 K to 1573 K (1100 °C to 1300 °C). Here good stability and cubic kinetics also applied, but produced lower weight gains due to volatile TiO(OH)2 formation in water vapor combustion gas. Excellent thermal stability was also shown for yttria-stabilized zirconia thermal barrier coatings deposited on Ti2AlC substrates in 2500-hour furnace tests at 1373 K to 1573 K (1100 °C to 1300 °C). These sustained a record 35 µm of scale as compared to 7 μm observed at failure for typical superalloy systems. In contrast, scale and TBC spallation became prevalent on Cr2AlC substrates above 1423 K (1150 °C). Cr2AlC diffusion couples with superalloys exhibited good long-term mechanical/oxidative stability at 1073 K (800 °C), as would be needed for corrosion-resistant coatings. However, diffusion zones containing a NiAl-Cr7C3 matrix with MC and M3B2 particulates were commonly formed and became extensive at 1423 K (1150 °C).

Reductive amination of ethanol to ethylamines over Ni/Al{sub 2}O{sub 3} catalysts

Energy Technology Data Exchange (ETDEWEB)

Park, Jun Hyun [Korea Research Institute of Chemical Technology, Daejeon (Korea, Republic of); Hong, Eunpyo; An, Sang Hee; Shin, Chae-Ho; Lim, Dong-Hee [Chungbuk National University, Chungju (Korea, Republic of)

2017-10-15

Ni(x)/Al{sub 2}O{sub 3} (x=wt%) catalysts with Ni loadings of 5-25 wt% were prepared via a wet impregnation method on an γ-Al{sub 2}O{sub 3} support and subsequently applied in the reductive amination of ethanol to ethylamines. Among the various catalysts prepared, Ni(10)/Al2O3 exhibited the highest metal dispersion and the smallest Ni particle size, resulting in the highest catalytic performance. To reveal the effects of reaction parameters, a reductive amination process was performed by varying the reaction temperature (T), weight hourly space velocity (WHSV), and NH{sub 3} and H{sub 2} partial pressures in the reactions. In addition, on/off experiments for NH{sub 3} and H{sub 2} were also carried out. In the absence of NH{sub 3} in the reactant stream, the ethanol conversion and selectivities towards the different ethylamine products were significantly reduced, while the selectivity to ethylene was dominant due to the dehydration of ethanol. In contrast, in the absence of H{sub 2}, the selectivity to acetonitrile significantly increased due to dehydrogenation of the imine intermediate. Although a small amount of catalyst deactivation was observed in the conversion of ethanol up to 10 h on stream due to the formation of nickel nitride, the Ni(10)/Al{sub 2}O{sub 3} catalyst exhibited stable catalytic performance over 90 h under the optimized reaction conditions (i.e., T=190 .deg. C, WHSV=0.9 h{sup -1}, and EtOH/NH{sub 3}/H{sub 2} molar ratio=1/1/6).

Effect of Squareness of Initial γ' Precipitates on Creep-Rupture Life of a Ni-Base Single Crystal Superalloy at 760/982 °C

Science.gov (United States)

Shi, Zhenbin; Peng, Zhifang; Luo, Yushi; Xie, Hongji; Jin, Haipeng; Zhao, Yunsong; Mei, Qingsong

2018-05-01

An approach to determination of squareness of initial γ' precipitates (S 2D) is proposed to evaluate its effect on creep-rupture life (t r) of nickel-base single crystal (SC) superalloys. It is found that the 760/982 °C rupture life varied with the change in regional S 2D caused by redistribution of W when 1st-step aging temperature changed in full heat treatment on superalloy DD83 investigated. The longest creep-rupture life occurred at the highest value/the lowest difference in S 2D in the interdendritic regions/between the typical dendritic regions in DD83. It is also found that S 2D is a weighted function of the area fraction (F 2D), spacing (h), and size (d) of γ' precipitates and is closely related to t r in a series of SC superalloys. In addition, the variation of S 2D with F 2D (here, thermodynamic mole fraction is approximately expressed by F 2D) through lattice misfit (δ) in the SC superalloys with F 2D ranging from 60 to 75 pct is well correlated. Therefore, to reveal and to better understand these relationships and correlations may help to optimize the phase variables in order to achieve a long rupture life of SC superalloys. In addition, functions to reveal the interrelationships of F 2D, volume fraction (F 3D), S 2D, and cuboidness (S 3D) of initial γ' precipitates are derived considering their shape changes. All of these are hoped to be helpful in practical applications and in understanding the true meaning of the related variables.

Effect of NiAl2O4 Formation on Ni/Al2O3 Stability during Dry Reforming of Methane

KAUST Repository

Zhou, Lu; Li, Lidong; Wei, Nini; Li, Jun; Basset, Jean-Marie

2015-01-01

A series of alumina-supported Ni catalysts were prepared to examine their activity and carbon deposition during dry reforming of methane (DRM). With an increase in the final calcination temperature to T=900 °C to form exclusively NiAl2O4, a catalyst with strong metal–support interactions was obtained. During a long-term DRM reaction (of about t=100 h) at T=700 °C and with CH4/CO2=1:1, reduced Ni (from NiAl2O4) showed a high resistance to sintering and coking. The DRM kinetics behaviors of the catalysts calcined at different temperatures were also investigated. Carbon growth models were proposed to rationalize the different carbon morphologies observed on the catalysts.

Effect of NiAl2O4 Formation on Ni/Al2O3 Stability during Dry Reforming of Methane

KAUST Repository

Zhou, Lu

2015-07-16

A series of alumina-supported Ni catalysts were prepared to examine their activity and carbon deposition during dry reforming of methane (DRM). With an increase in the final calcination temperature to T=900 °C to form exclusively NiAl2O4, a catalyst with strong metal–support interactions was obtained. During a long-term DRM reaction (of about t=100 h) at T=700 °C and with CH4/CO2=1:1, reduced Ni (from NiAl2O4) showed a high resistance to sintering and coking. The DRM kinetics behaviors of the catalysts calcined at different temperatures were also investigated. Carbon growth models were proposed to rationalize the different carbon morphologies observed on the catalysts.

The intergranular segregation of boron in substoichiometric Ni/sub 3/Al

Energy Technology Data Exchange (ETDEWEB)

Choudhury, A.

1987-12-01

The intermetallic compound Ni/sub 3/Al offers promise as a material for high temperature applications. In addition to its unusual property of increasing strength with temperature (until approx.700/sup 0/C), it has excellent corrosion and oxidation resistance. Microalloying the alloy with boron has been shown to be dramatically effective in improving its inherent intergranular brittleness. This improvement results from the strong tendency of boron to segregate to the grain boundaries of Ni/sub 3/Al. This research deals with the study of the segregation behavior of boron. Auger electron spectroscopy was chosen as the technique adopted to study this segregation. The strong effect of segregant level on the grain boundary strength level can be controlled by thermal history variations and by variations in the level of solute in the bulk. Cathodic hydrogen charging was shown to be a potent tool in opening up other wise cohesive boundaries for analysis. The effective binding energy of boron at the grain boundaries of Ni/sub 3/Al was calculated from experimental data; it was found to vary between 0.2 and 0.45 eV. Kinetics of segregation have been investigated; the present set of kinetic studies were shown to be inadequate to find a diffusion coefficient and that temperatures lower than those studied here need to be used. As an associated investigation, a set of elemental standards were developed for the particular scanning Auger microprobe used in this study. 141 refs., 94 figs., 26 tabs.

Atomistic simulation of the pinning of edge dislocations in Ni by Ni3Al precipitates

International Nuclear Information System (INIS)

Kohler, Christopher; Kizler, Peter; Schmauder, Siegfried

2005-01-01

Classical molecular dynamics simulations of the interaction of edge dislocations in Ni with chains of spherical Ni 3 Al precipitates are performed using EAM potentials. The order hardening is investigated at temperature T=0 -bar K by determining the critical resolved shear stresses (CRSSs) for a superdislocation that is dissociated into four partial dislocations. The CRSS is computed as a function of the radius and the distance of the precipitates. It is found that for precipitates with a diameter smaller than the dissociation width of perfect edge dislocation in Ni, the CRSS of the trailing dislocation of the superdislocation is a fraction of about 0.4 of the CRSS of the leading dislocation

Microstructure evolution during annealing of TiAl/NiCoCrAl multilayer composite prepared by EB-PVD

Energy Technology Data Exchange (ETDEWEB)

Zhang, Rubing, E-mail: zrb86411680@126.com [Department of Mechanics, School of Civil Engineering, Beijing Jiaotong University, Beijing 100044 (China); Zhang, Deming [Beijing General Research Institute of Mining and Metallurgy, Beijing 100044 (China); Chen, Guiqing [Center for Composite Materials, Harbin Institute of Technology, Harbin 150001 (China); Wang, Yuesheng [Department of Mechanics, School of Civil Engineering, Beijing Jiaotong University, Beijing 100044 (China)

2014-07-01

TiAl/NiCoCrAl laminate composite sheet with a thickness of 0.4–0.6 mm as well as a dimension of 150 mm × 100 mm was fabricated successfully by using electron beam physical vapor deposition (EB-PVD) method. The annealing treatment was processed at 1123 and 1323 K for 3 h in a high vacuum atmosphere, respectively. The phase composition and microstructure of TiAl/NiCoCrAl microlaminated sheet have been analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Based on the sheet characterization and results of the microstructure evolution during annealing treatment process, the diffusion mechanism of interfacial reaction in TiAl/NiCoCrAl microlaminate was investigated and discussed.

Effects of Ni vacancy, Ni antisite, Cr and Pt on the third-order elastic constants and mechanical properties of NiAl

KAUST Repository

Wu, Shaohua; Wu, Xiaozhi; Wang, Rui; Liu, Qing; Gan, Liyong

2014-01-01

Effects of Ni vacancy, Ni antisite in Al sublattice, Cr in Al sublattice, Pt in Ni sublattice on the second-order elastic constants (SOECs) and third-order elastic constants (TOECs) of the B2 NiAl have been investigated using the first-principles methods. Lattice constant and the SOECs of NiAl are in good agreement with the previous results. The brittle/ductile transition map based on Pugh ratio G/B and Cauchy pressure Pc shows that Ni antisite, Cr, Pt and pressure can improve the ductility of NiAl, respectively. Ni vacancy and lower pressure can enhance the Vickers hardness Hv of NiAl. The density of states (DOS) and the charge density difference are also used to analysis the effects of vacancy, Ni antisite, Cr and Pt on the mechanical properties of NiAl, and the results are in consistent with the transition map. © 2014 Elsevier Ltd. All rights reserved.

Effects of Ni vacancy, Ni antisite, Cr and Pt on the third-order elastic constants and mechanical properties of NiAl

KAUST Repository

Wu, Shaohua

2014-12-01

Effects of Ni vacancy, Ni antisite in Al sublattice, Cr in Al sublattice, Pt in Ni sublattice on the second-order elastic constants (SOECs) and third-order elastic constants (TOECs) of the B2 NiAl have been investigated using the first-principles methods. Lattice constant and the SOECs of NiAl are in good agreement with the previous results. The brittle/ductile transition map based on Pugh ratio G/B and Cauchy pressure Pc shows that Ni antisite, Cr, Pt and pressure can improve the ductility of NiAl, respectively. Ni vacancy and lower pressure can enhance the Vickers hardness Hv of NiAl. The density of states (DOS) and the charge density difference are also used to analysis the effects of vacancy, Ni antisite, Cr and Pt on the mechanical properties of NiAl, and the results are in consistent with the transition map. © 2014 Elsevier Ltd. All rights reserved.

Specific heat of the chiral-soliton-lattice phase in Yb(Ni0.94Cu0.06)3Al9

Science.gov (United States)

Ninomiya, Hiroki; Sato, Takaaki; Inoue, Katsuya; Ohara, Shigeo

2018-05-01

We have studied the monoaxial-chiral helimagnet YbNi3Al9 and its-substituted analogue Yb(Ni0.94Cu0.06)3Al9. These compounds belong to a chiral space group R32. In Yb(Ni0.94Cu0.06)3Al9 with the magnetic ordering temperature TM = 6.4 K , only when the magnetic field is applied perpendicular to the helical axis, the chiral soliton lattice is observed below Hc = 10 kOe . YbNi3Al9 with TM = 3.4 K exhibits a metamagnetic transition at Hc = 1 kOe in 2 K. To study the formation of chiral helimagnetic state and chiral soliton lattice, we have measured the specific heat in magnetic fields applied parallel and perpendicular to the helical axis. In zero field, with decreasing temperature, specific heat shows λ-type phase transition from paramagnetic state to chiral helimagnetic one. At the temperature where the chiral soliton lattice emerges, we have found that the specific heat shows a sharp peak. In addition, at around the crossover between paramagnetic state and forced-ferromagnetic one, a broad maximum has been observed. We have determined the magnetic phase diagrams of YbNi3Al9 and Yb(Ni0.94Cu0.06)3Al9.

Experimental and kinetics studies of aromatic hydrogenation in a two-stage hydrotreating process using NiMo/Al{sub 2}O{sub 3} and NiW/Al{sub 2}O{sub 3} catalysts

Energy Technology Data Exchange (ETDEWEB)

Owusu-Boakye, A.; Dalai, A.K.; Ferdous, D. [Saskatchewan Univ., Saskatoon, SK (Canada). Dept. of Chemical Engineering, Catalysis and Chemical Reaction Engineering Laboratories; Adjaye, J. [Syncrude Canada Ltd., Edmonton, AB (Canada)

2006-10-15

The degree of hydrogenation of aromatics in light gas oil (LGO) feed from Athabasca bitumen was examined using a two-stage process. Experiments were conducted in a trickle-bed reactor using 2 catalysts, namely nickel molybdenum alumina (NiMo/Al{sub 2}O{sub 3}) in stage one and nickel tungsten alumina (NiW/Al{sub 2}O{sub 3}) in the second stage. NiMo/Al{sub 2}O{sub 3} was used in the first stage in order to remove nitrogen and sulphur containing heteroatoms. NiW/Al{sub 2}O{sub 3} was used in the second stage for saturation of the aromatic rings in the hydrocarbon species. The catalysts were used under a range of temperature and pressure condition. Temperature and liquid hourly space velocity ranged from 350 to 390 degrees C and 1.0 to 1.5 per hour, respectively. Pressure was kept constant at 11.0 MPa for all experiments. Reaction time results from the two-stage process were compared with those from a single-stage where hydrotreating was performed over NiMo/AL{sub 2}O{sub 3}. Product samples from different feedstocks were analyzed with respect to sulfur, nitrogen and aromatic content. Gasoline selectivity and kinetic parameters for hydrodesulphurization (HDS) or hydrodenitrogenation (HDN) reactions for the feed materials were also compared. The effect of hydrogen sulphide (H{sub 2}S) inhibition on aromatics hydrogenation (HDA) was also kinetically modelled using the Langmuir-Hinshelwood approach. Kinetic analysis of the single-stage hydrotreating process showed that HDA and HDS activities were slowed by the presence of hydrogen sulphide that is produced as a by-product of the HDS process. However, with inter-stage removal of hydrogen sulphide in the two-stage process, significant improvement of the HDA and HDS activities were noted. It was concluded that the experimental data was successfully predicted by the Langmuir-Hinshelwood kinetic models. 27 refs., 4 tabs., 8 figs.

Microstructural studies of carbides in MAR-M247 nickel-based superalloy

Science.gov (United States)

Szczotok, A.; Rodak, K.

2012-05-01

Carbides play an important role in the strengthening of microstructures of nickel-based superalloys. Grain boundary carbides prevent or retard grain-boundary sliding and make the grain boundary stronger. Carbides can also tie up certain elements that would otherwise promote phase instability during service. Various types of carbides are possible in the microstructure of nickel-based superalloys, depending on the superalloy composition and processing. In this paper, scanning electron and scanning transmission electron microscopy studies of carbides occurring in the microstructure of polycrystalline MAR-M247 nickel-based superalloy were carried out. In the present work, MC and M23C6 carbides in the MAR-M247 microstructure were examined.

Study of the ternary alloy systems Al-Ni-Fe and Al-Cu-Ru with special regard to quasicrystalline phases

International Nuclear Information System (INIS)

Lemmerz, U.

1996-07-01

Two ternary alloy-systems, the Al-Ni-Fe system and the Al-Cu-Ru system were studied with special regard to quasicrystalline phases. Isothermal sections were established in both systems in the stoichiometric area of the quasicrystalline phase. In the Al-Ni-Fe system a new stable decagonal phase was found. Its stoichiometric range is very small around Al 71.6 Ni 23.0 Fe 5.4 . The temperature range in which it is stable lies between 847 and 930 C. The decagonal phase undergoes a eutectoid reaction to the three crystalline phases Al 3 Ni 2 , Al 3 Ni and Al 13 Fe 4 at 847 C. It melts peritectically at 930 C forming Al 13 Fe 4 , Al 3 Ni 2 and a liquid. The investigations in the Al-Cu-Ru system concentrated on the phase equilibria between the icosahedral phase and its neighbouring phases in a temperature range between 600 and 1000 C. The icosahedral phase was observed in the whole temperature range. The investigated stoichiometric area extends down to Al contents of 45%, which allows the fields of existence to be determined for the ternary phases α-AlCuRu, the icosahedral phase and Al 7 Cu 2 Ru. Binary phases were determined down to the upper (high Al content) border of AlRu. No hitherto unknown phase was observed in the investigated area. Rietveld analyses were carried out on α-AlCuRu and Al 7 Cu 2 Ru showing some discrepancies from the α-AlMnSi structure taken as a base for α-AlCuRu and confirming the Al 7 Cu 2 Fe structure for Al 7 Cu 2 Ru. (orig.)

Fusion and characterization of an alloy Cu-Zn-Al-Ni of nuclear interest

International Nuclear Information System (INIS)

Santana M, J.S.

2003-01-01

The present work is the result of the study of a non ferrous quatenary alloy of Cu-Zn-Al-Ni (Foundry 3), it was chosen of a series of alloys to obtain so much information of its microstructural properties like mechanical, evaluating them and comparing them with the previously obtained ternary alloys of Cu-AI-Ni (Foundry 1) and Cu-Zn-AI (Foundry 2) identified as alloys of memory effect and superalloys. These were carried out starting from the foundry of their pure elements of Cu, Zn, Al, Ni. When physically having the ingot of each alloy, different techniques were used for their characterization. The used techniques were through the metallographic analysis, by scanning electron microscopy (SEM), X-ray dispersive energy spectroscopy (EDS), X-ray diffraction (XRD), mechanical essays and Rockwell hardness. The non ferrous quaternary alloy Cu-Zn-AI-Ni by means of the metallographic analysis didn't show significant differences in their three sections (superficial, longitudinal and transverse) since result an homogeneous alloy at the same that the both ternaries. The grain size of the quaternary alloy is the finest while the ternary alloy of Cu-AI-Ni is the one that obtained the biggest grain size. Through MEB together with the analysis by EDS and the mapping of the elements that constitute each alloy, show that the three foundries were alloyed, moreover the presence of aggregates was also observed in the Foundries 2 and 3. These results by means of the analysis of XRD corroborate that these alloys have more of two elements. Relating the microstructural properties with those mechanical show us that as minor was the grain size, better they were his mechanical properties, in this case that of the quaternary alloy. With regard to the test of Rockwell hardness the Foundry 1 were the softest with the temper treatment, while that the Foundries 2 and 3 were the hardest with this same treatment, being still harder the Foundry 2 but with very little difference, for what great

Produção de hidrogênio a partir da reforma a vapor de etanol utilizando catalisadores Cu/Ni/gama-Al2o3 Hydrogen production by ethanol steam reforming using Cu/Ni/gamma-Al2o3 catalysts

Directory of Open Access Journals (Sweden)

Thaísa A. Maia

2007-04-01

Full Text Available Cu/Ni/gamma-Al2O3 catalysts were prepared by an impregnation method with 2.5 or 5% wt of copper and 5 or 15% wt of nickel and applied in ethanol steam reforming. The catalysts were characterized by atomic absorption spectrophotometry, X-ray diffraction, temperature programmed reduction with hydrogen and nitrogen adsorption. The samples showed low crystallinity, with the presence of CuO and NiO, both as crystallites and in dispersed phase, as well as of NiO-Al2O3. The catalytic tests carried out at 400 ºC, with a 3:1 water/ethanol molar ratio, indicated the 5Cu/5Ni/Al2O3 catalyst as the most active for hydrogen production, with a hydrogen yield of 77% and ethanol conversion of 98%.

Spark-plasma sintering and mechanical property of mechanically alloyed NiAl powder compact and ball-milled (Ni+Al) mixed powder compact

International Nuclear Information System (INIS)

Kim, J.S.; Jang, Y.I.; Kwon, Y.S.; Kim, Y.D.; Ahn, I.S.

2001-01-01

Mechanically-alloyed NiAl powder and (Ni+Al) powder mixture prepared by ball-milling were sintered by spark-plasma sintering (SPS) process. Densification behavior and mechanical property were determined from the experimental results and analysis such as changes in linear shrinkage, shrinkage rate, microstructure, and phase during sintering process, Vicker's hardness and transverse rupture strength tests. Densification mechanisms for MA-NiAl powder compact and (Ni+Al) powder mixture were different from each other. While the former showed a rapid increase in densification rate only at higher temperature region of 800-900 o C, the latter revealed firstly a rapid increase in densification rate even at low temperature of 300 o C and a subsequent increase up to 500 o C. Densities of both powder compact (MA and mixture) sintered at 1150 o C for 5 min were 98 and above 99 %, respectively. Sintered bodies were composed mainly of NiAl phase with Ni 3 Al as secondary phase for both powders. Sintered body of MA-NiAl powder showed a very fine grain structure. Crystallite size determined by XRD result and the Sherrer's equation was approximately 80 nm. Vicker's hardness for the sintered bodies of (Ni+Al) powder mixture and MA-NiAl powder were 410±12 H v and 555±10 H v , respectively, whereas TRS values 1097±48 MPa and 1393±75 MPa. (author)

Effects of P/Ni ratio and Ni content on performance of γ-Al2O3-supported nickel phosphides for deoxygenation of methyl laurate to hydrocarbons

Science.gov (United States)

Zhang, Zhena; Tang, Mingxiao; Chen, Jixiang

2016-01-01

γ-Al2O3-supported nickel phosphides (mNi-Pn) were prepared by the TPR method and tested for the deoxygenation of methyl laurate to hydrocarbons. The effects of the P/Ni ratio (n = 1.0-2.5) and Ni content (m = 5-15 wt.%) in the precursors on their structure and performance were investigated. Ni/γ-Al2O3 was also studied for comparison. It was found that the formation of AlPO4 in the precursor inhibited the reduction of phosphate and so the formation of nickel phosphides. With increasing the P/Ni ratio and Ni content, the Ni, Ni3P, Ni12P5 and Ni2P phases orderly formed, accompanying with the increases of their particle size and the amount of weak acid sites (mainly due to P-OH group), while the CO uptake and the amount of medium strong acid sites (mainly related to Ni sites) reached maximum on 10%Ni-P1.5. In the deoxygenation reaction, compared with Ni/γ-Al2O3, the mNi-Pn catalysts showed much lower activities for decarbonylation, Csbnd C hydrogenolysis and methanation due to the ligand and ensemble effects of P. The conversion and the selectivity to n-C11 and n-C12 hydrocarbons achieved maximum on 10%Ni-P 2.0 for the 10%Ni-Pn catalysts and on 8%Ni-P2.0 for the mNi-P2.0 catalysts, while the turnover frequency (TOF) of methyl laurate mainly increased with the P/Ni ratio and Ni content. We propose that TOF was influenced by the nickel phosphide phases, the catalyst acidity and the particle size as well as the synergetic effect between the Ni site and acid site. Again, the hydrodeoxygenation pathway of methyl laurate was promoted with increasing P/Ni ratio and Ni content, ascribed to the phase change in the order of Ni, Ni3P, Ni12P5 and Ni2P in the prepared catalysts.

Estimation of metal temperature of MCrAlY coated IN738 components based on interdiffusion behaviour

DEFF Research Database (Denmark)

Dahl, Kristian Vinter; Hald, John

2006-01-01

Interdiffusion at the interface between a Co-36.5Ni-17.5Cr-8Al-0.5Y, MCrAlY coating and the underlying IN738 superalloy was studied in a large matrix of specimens isothermally heat treated up to 12,000 hours at temperatures 875°C, 925°C or 950°C. Microstructural investigations and calculated phas....... The developed model was used to estimate metal temperatures for a service exposed, first stage gas turbine blade....

Laboratory Investigations of Ni-Al Coatings Exposed to Conditions Simulating Biomass Firing

DEFF Research Database (Denmark)

Wu, Duoli; Okoro, Sunday Chukwudi; Dahl, Kristian Vinter

2016-01-01

Fireside corrosion is a key problem when using biomass fuels in power plants. A possible solution is to apply corrosion resistant coatings. The present paper studies the corrosion and interdiffusion behaviour of a Ni-Al diffusion coating on austenitic stainless steel (TP347H). Ni-Al coatings were...... prepared by electrolytic deposition of nickel followed by pack aluminizing performed at 650˚C. A uniform and dense Ni-Al coating with an outer layer of Ni2Al3 and an inner Ni layer was formed. Samples were exposed to 560°C for 168h in an atmosphere simulating biomass combustion. This resulted in localized...... corrosion attack. Interdiffusion was studied by isothermal heat treatment in static air at 650˚C or 700˚C for up to 3000h. The Ni2Al3 gradually transformed into NiAl and Ni3Al during the interdiffusion process. Porosity developed at the interface between the Ni-Al coating and the Ni layer and expanded...

Preparation and microwave-infrared absorption of reduced graphene oxide/Cu-Ni ferrite/Al2O3 composites

Science.gov (United States)

De-yue, Ma; Xiao-xia, Li; Yu-xiang, Guo; Yu-run, Zeng

2018-01-01

Reduced graphene oxide (RGO)/Cu-Ni ferrite/Al2O3 composite was prepared by solvothermal method, and its properties were characterized by SEM, x-ray diffraction, energy-dispersive x-ray spectroscopy and FTIR. The electromagnetic parameters in 2-18 GHz and mid-infrared (IR) spectral transmittance of the composite were measured, respectively. The results show that Cu0.7Ni0.3Fe2O4 nanoparticles with an average size of tens nanometers adsorb on surface of RGO, and meanwhile, Al2O3 nanoparticles adhere to the surface of Cu0.7Ni0.3Fe2O4 nanoparticles and RGO. The composite has both dielectric and magnetic loss mechanism. Its reflection loss is lower than -19 dB in 2-18 GHz, and the maximum of -23.2 dB occurs at 15.6 GHz. With the increasing of Al2O3 amount, its reflection loss becomes lower and the maximum moves towards low frequency slightly. Compared with RGO/Cu-Ni ferrite composites, its magnetic loss and reflection loss slightly reduce with the increasing of Al2O3 amount, and the maximum of reflection loss shifts from a low frequency to a high one. However, its broadband IR absorption is significantly enhanced owing to nano-Al2O3. Therefore, RGO/Cu-Ni ferrite/Al2O3 composites can be used as excellent broadband microwave and IR absorbing materials, and maybe have broad application prospect in electromagnetic shielding, IR absorbing and coating materials.