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Sample records for ni3 brazing alloy

  1. Laser Brazing of High Temperature Braze Alloy

    Science.gov (United States)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  2. Silver-hafnium braze alloy

    Science.gov (United States)

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  3. Brazing of Titanium with Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2017-06-01

    Full Text Available This study presents results of vacuum diffusion brazing of Grade 2 titanium with 6082 (AlMg1Si0.6Cu0.3 aluminium alloy using B-Ag72Cu-780 (Ag72Cu28 grade silver brazing metal as an interlayer. Brazed joints underwent shear tests, light-microscopy-based metallographic examinations and structural examinations using scanning electron microscopy (SEM and X-ray energy dispersive spectrometry (EDS. The highest quality and shear strength of 20 MPa was characteristic of joints brazed at 530°C with a 30-minute hold. The structural examinations revealed that in diffusion zone near the boundary with titanium the braze contained solid solutions based on hard and brittle Ti-Al type intermetallic phases determining the strength of the joints.

  4. Weld-brazing - a new joining process. [combination resistance spot welding and brazing of titanium alloys

    Science.gov (United States)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1972-01-01

    A joining process designated weld brazing which combines resistance spot welding and brazing has been developed. Resistance spot welding is used to position and align the parts as well as to establish a suitable faying surface gap for brazing. Fabrication is then completed by capillary flow of the braze alloy into the joint. The process has been used successfully to fabricate Ti-6Al-4V titanium alloy joints using 3003 aluminum braze alloy. Test results obtained on single overlap and hat-stiffened structural specimens show that weld brazed joints are superior in tensile shear, stress rupture, fatigue, and buckling than joint fabricated by spotwelding or brazing. Another attractive feature of the process is that the brazed joints is hermetically sealed by the braze material.

  5. Design of a braze alloy for fast epitaxial brazing of superalloys

    Science.gov (United States)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  6. Study on cast Ni3A1-base alloys

    International Nuclear Information System (INIS)

    Yiz'hang, Z.; Tianxiang, Z.; Yingjie, T.; Bingda, Z.; Yaoxiao, Z.; Zhuanggi, H.

    1989-01-01

    This paper presents a study of a series of cast Ni 3 Al-base alloys with the addition of alloying elements, such as Hf, Zr, Ti, Nb etc., in which the total amount of Al and alloying elements substituting for Al was controlled in the range of 18 to 23 at%. It was found the alloying elements change remarkably the morphology, distribution and amount of γ phase as well as the morphology and size of primary γ intermetallic compound. The size of primary γ can be decreased to micron order. The brittle γ - γ boundary (refer to primary γ) can be substituted by touch γ - γ - γ boundary. As a result, the mechanical properties of the cast Ni 3 Al-base alloys, especially high temperature ductility, can be enhanced. In addition, the effect of Cr is discussed when tested in air environment, and considered that chromium addition is not very effective to improve the high temperature embrittlement

  7. Peculiarities of phase transformation in Ni3Fe powder alloy

    International Nuclear Information System (INIS)

    Nuzhdin, A.A.

    1990-01-01

    Ordering process in sintered powder alloy Ni 3 Fe by normal and high temperatures was studied. Thermal stresses connected with porosity level of material effect on transformation peculiarities. The changes of electric conductivity, thermal expansion coefficient, bulk modulus during transformation were studied. The analysis of this changes was made

  8. Microstructure and Mechanical Properties of Wide-gap Brazed Joints of K465 Alloy Using Cobalt-base Brazing Alloy

    OpenAIRE

    PAN Hui; ZHAO Haisheng

    2017-01-01

    Vacuum brazing of K465 superalloy was carried out by using Co45NiCrWB cobalt-base filler metal at 1220 ℃ for different holding time, and the joint clearance was 0.5 mm pre-filled with FGH95 nickel-base superalloy powder. The effect of the structural constitution of brazed different holding time of temperature on the brazed joint microstructure and properties. The results show that the brazing seam is composed of alloy powder particles and borides among them. It is two-phase structure of γ and...

  9. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  10. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    Science.gov (United States)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  11. Microstructure and Mechanical Properties of Wide-gap Brazed Joints of K465 Alloy Using Cobalt-base Brazing Alloy

    Directory of Open Access Journals (Sweden)

    PAN Hui

    2017-06-01

    Full Text Available Vacuum brazing of K465 superalloy was carried out by using Co45NiCrWB cobalt-base filler metal at 1220 ℃ for different holding time, and the joint clearance was 0.5 mm pre-filled with FGH95 nickel-base superalloy powder. The effect of the structural constitution of brazed different holding time of temperature on the brazed joint microstructure and properties. The results show that the brazing seam is composed of alloy powder particles and borides among them. It is two-phase structure of γ and γ' with a few small blocks of borides in the powder particles, and there exists phases rich in Cr, W and Nb elements. The powder particles are growing along the holding time during the brazing process, while their combination is expanded. It is good for stress rapture properties of joints that borides was fine in brazing seam with more superalloy powder and proper holding time. And the joints brazed for 30-60 min show higher stress rapture properties.

  12. Brazing

    CERN Document Server

    Schwartz, Mel M

    2003-01-01

    Text provides information needed to braze materials that will be used in the 21st century. Revised to include lessons learned on tooling, design, materials, atmospheres, processing, and equipment. For brazing technologists and engineers.

  13. Self-brazing Mechanism of Aluminum Alloy at Medium Temperature

    Directory of Open Access Journals (Sweden)

    CHENG Fang-jie

    2018-01-01

    Full Text Available ZnCl2 and SnCl2 were added to the AlF3-CsF eutectic flux, which can be used for connecting aluminum alloy sheet by self-brazing at medium temperature. The influence of the amount of ZnCl2 and SnCl2 and the size of the T-joint area on the interface microstructure and the self-brazing joint mechanical properties was investigated. The interface microstructure, chemical compositions, defects and tensile fractography of the self-brazing joints were analyzed by metallographic microscope, scanning electron microscope and energy dispersive spectroscopy. The results show that the joints are soundly bonded when both the mass fractions of ZnCl2 and SnCl2 are about 4%; the replacement reactions between Zn2+, Sn2+ of flux and Al atoms of base metal occur during brazing, then the liquid metals of Sn and Zn appear, a great degree of Zn which has high solid solution with Al spreads rapidly to the base metal; Sn is distributed along the interface forming a low melting point metal layer with Zn and Al; the brazing of joints with small area can be realized easily; there are a lot of dimples on the fracture surface and the tensile strength of the brazing joint reaches (58±5MPa.

  14. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  15. Brazing

    International Nuclear Information System (INIS)

    Roemer, J.C.

    1979-10-01

    This report is a compilation of published literature on high temperature brazing covering the period 1973-1978. The references are listed alphabetically with regard to the base material or combination of base materials to be brazed. Trade names are treated as base materials. The report contains approximately 1500 references, of which 300 are to patents

  16. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    Science.gov (United States)

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  17. Non-alloyed Ni3Al based alloys – preparation and evaluation of mechanical properties

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2013-07-01

    Full Text Available The paper reports on the fabrication and mechanical properties of Ni3Al based alloy, which represents the most frequently used basic composition of nickel based intermetallic alloys for high temperature applications. The structure of the alloy was controlled through directional solidification. The samples had a multi-phase microstructure. The directionally solidified specimens were subjected to tensile tests with concurrent measurement of acoustic emission (AE. The specimens exhibited considerable room temperature ductility before fracture. During tensile testing an intensive AE was observed.

  18. Determination of phosphorus in gold or silver brazing alloys

    International Nuclear Information System (INIS)

    Antepenko, R.J.

    1976-01-01

    A spectrophotometric method has been devised for measuring microgram levels of phosphorus in brazing alloys of gold or silver alloys is normally measured by solid mass spectrometry, but the high nickel concentration produces a double ionized nickel spectral interference. The described procedures is based upon the formation of molybdovandophosphoric acid when a molybdate solution is added to an acidic solution containing orthophosphate and vanadate ions. The optimum acidity for forming the yellow colored product is 0.5 N hydrochloric acid. The working concentration range is from 0.1 to 1 ppm phosphorus using 100-mm cells and measuring the absorbance at 460 nm. The sample preparation procedure employs aqua regia to dissolve the alloy oxidize the phosphorus to orthophosphate. Cation-exchange chromatography is used to remove nickel ions and anion-exchange and chromatography to remove gold ions as the chloride complex. Excellent recoveries are obtained for standard phosphorus solutions run through the sample procedure. The procedure is applicable to a variety of gold or silver braze alloys requiring phosphorus analysis

  19. Microstructure and Mechanical Properties of C/C Composite/TC17 Joints with Ag-Cu-Ti Brazing Alloy

    Science.gov (United States)

    Cao, Xiujie; Zhu, Ying; Guo, Wei; Peng, Peng; Ma, Kaituo

    2017-12-01

    Carbon/Carbon composite(C/C) was vacuum brazed to titanium alloy (TC17) using Ag-Cu-Ti brazing alloy. The effects of brazing temperature on the interfacial microstructure and joint properties were investigated by energy dispersive spectrometer (EDS), a scanning electron microscope (SEM), X-ray diffraction (XRD) and Gleeble1500D testing machine. Results show that C/C composite and TC17 were successfully brazed using AgCuTi brazing alloy. Various phases including TiC, Ag(s, s), Cu(s, s), Ti3Cu4, TiCu, and Ti2Cu were formed in the brazed joint. The maximum shear strength of the brazed joints with AgCuTi brazing alloy was 24±1 MPa when brazed at 860°C for 15 min.

  20. Study of TiC-Ni3Al alloy properties and development of processing procedures

    International Nuclear Information System (INIS)

    Smirnov, Yu.I.; Karpov, A.V.; Mozoleva, I.F.

    1996-01-01

    There have been investigated physical and mechanical properties of the TiC-Ni 3 Al alloys containing intermetallic compounds (8, 11, 6 and 25.2%). There have been studied and of these alloys. There has been put forward the technology for producing sintered products. There has been stated that with respect to physical and mechanical properties at T=20 C alloys of the TiC-Ni 3 Al type are similar to alloys T15K6 and T3K4 and at elevated temperatures they surpass the latter. Refs. 4, figs. 2

  1. Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

    Directory of Open Access Journals (Sweden)

    S.C. Nwigbo

    2014-09-01

    Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

  2. Reversible brazing process

    Science.gov (United States)

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  3. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    Science.gov (United States)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  4. Morphological instability of lamellar structures in directionally solidified Ni-Ni3Si alloys

    Science.gov (United States)

    Wei, Lufeng; Zhao, Zhilong; Gao, Jianjun; Cui, Kai; Guo, Jingying; Chen, Sen; Liu, Lin

    2018-02-01

    The morphological instability of lamellar structures in Ni-Ni3Si eutectic and hypereutectic alloys directionally solidified at low growth rates was investigated. The first instability in large lamellar structures was zigzag instability, which formed curved lamellae. A zigzag pattern was first displayed in three dimensions. The diffusion-limited growth of the Ni3Si phase decreased phase width and spacing, consequently causing zigzag instability. The reduced spacing was observed at λ/λave = 0.9. After zigzag instability, the microstructure of the eutectic alloy turned into a labyrinth structure and lamellar fragmentation. However, in hypereutectic alloys, shape transition from lamellae to rods occurred, in turn, by the broken lamellae or elongated rods to dumbbell-shaped rods, peanut-shaped rods, and circular rods.

  5. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2016-03-01

    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.

  6. Laser fusion-brazing of aluminum alloy to galvanized steel with pure Al filler powder

    Science.gov (United States)

    Liu, Jia; Jiang, Shichun; Shi, Yan; Kuang, Yulin; Huang, Genzhe; Zhang, Hong

    2015-03-01

    The fusion-brazing connection of the dissimilar metal 5052 aluminum alloy/ST07Z steel was achieved by using the Nd:YAG laser with pure Al filler powder, and the effects of the laser power and powder feeding speed on the formation and mechanical properties of the resultant joints were investigated. The experimental results show that melting-brazing connection of 5052 aluminum alloy/galvanized steel can be successfully achieved, and the zinc plating layer has played the role of flux, assuring the brazing properties. The intermetallic compound layer was generated on the welded brazing interface. The joint exhibited a shear strength of 174 N/mm if the thickness of the intermetallic layer at the interface is about 6-7 μm.

  7. Kinetic properties of ternary alloys Ni3Mn x Al1 - x

    Science.gov (United States)

    Volkova, N. V.; Kourov, N. I.; Marchenkov, V. V.

    2014-12-01

    Kinetic properties of Ni3Mn x Al1 - x alloys have been studied at temperatures of 4.2 to 800 K in magnetic fields up to 12 MA/m. Separate contributions to the electrical resistance have been determined: the residual resistance, phonon component, and magnetic component. The behavior of the kinetic properties typical of the ferromagnets is observed, including the positive temperature coefficient of resistance and features in the form of a bend in the curves of the temperature dependence of resistance at the Curie temperature. It is shown that the parameters of the investigated kinetic properties change substantially upon the isomorphic concentration transition L12 → L12 from the ordinary superstructure of Ni3Mn type to the Ni3Al intermetallic compound. It has been revealed that the concentration dependence of the resistance can be described in terms of the percolation theory in the model of effective medium.

  8. Elemental analysis of brazing alloy samples by neutron activation technique

    International Nuclear Information System (INIS)

    Eissa, E.A.; Rofail, N.B.; Hassan, A.M.; El-Shershaby, A.; Walley El-Dine, N.

    1996-01-01

    Two brazing alloy samples (C P 2 and C P 3 ) have been investigated by Neutron activation analysis (NAA) technique in order to identify and estimate their constituent elements. The pneumatic irradiation rabbit system (PIRS), installed at the first egyptian research reactor (ETRR-1) was used for short-time irradiation (30 s) with a thermal neutron flux of 1.6 x 10 1 1 n/cm 2 /s in the reactor reflector, where the thermal to epithermal neutron flux ratio is 106. Long-time irradiation (48 hours) was performed at reactor core periphery with thermal neutron flux of 3.34 x 10 1 2 n/cm 2 /s, and thermal to epithermal neutron flux ratio of 79. Activation by epithermal neutrons was taken into account for the (1/v) and resonance neutron absorption in both methods. A hyper pure germanium detection system was used for gamma-ray acquisitions. The concentration values of Al, Cr, Fe, Co, Cu, Zn, Se, Ag and Sb were estimated as percentages of the sample weight and compared with reported values. 1 tab

  9. The effects of welding parameters on the weldability of different materials using brazing alloy fillers

    International Nuclear Information System (INIS)

    Saeed, Alaa Muhsin; Hussain, Zuhailawati; Badri, Ahmad; Ariga, Tadashi

    2010-01-01

    The objectives of the study were to investigate the microwelding conditions related to diffusion mechanism and elemental migration metallurgical and microscopy investigation, and to establish the fundamental corrosion mechanism on the properties of small welding and brazing areas that consist different materials. This study focuses on the weldability of Ti /Ni using microspot brazing technology by selection of brazing condition current, 2, 2.5, 3, 3.5 and 4 kA, voltage 2 V, load 60 N and welding time 25-50 ms, this welding condition effective on brazing temperature optimization this condition. Ti and Ni were selected as base metals. Four types of metal fillers were used as filler foils, sandwiched between Ti/Ni. First type of metal fillers was, 65Ni-35Cu foil, melting point 846 o C; the second was, 71Ag-28Cu-1Mg foil, melting point 775 o C; the third was, 80Ag-18Cu-2Ti foil, melting point 782 o C; and fourthly was, 73Ni-18Cr-9Si foil, melting point 917 o C. The electrode tip face chosen was circuitous in form. All brazed joint were made by microspot brazing method. Brazing was done under normal atmospheric condition. A single lap joint was selected in order to estimation mechanical property of point by tensile shear strength test and micro hardness test. Cross-section of brazed joint was observed and analyzed by Scanning Electron Microscope and Energy Dispersible X-ray Spectroscopy, Size of nugget formed. It was found that the shear strength of brazed joints strongly depended strongly on the welding current, welding time and kind of filler. Furthermore, the fracture path and value of shear strength significantly changed with the type of filler alloy by microspot brazing and small size of nugget was obtained. Forming of several reaction layers at the interface was observed.

  10. Grain growth and thermal stability accompanying recrystallization in undercooled Ni-3at.%Sn alloy

    International Nuclear Information System (INIS)

    Chen, Z.; Chen, Q.; Shen, C.J.; Liu, F.

    2015-01-01

    The grain growth and thermal stability after recrystallization in as-solidified highly undercooled Ni-3at.%Sn alloy melt were investigated. As for undercooled Ni-3at.%Sn alloy, a transition from dendritic to granular crystals occurred when ΔT≥ΔT * , which was induced by the plastic deformation of dendrites and subsequent recrystallization. On this basis, the subsequent grain growth and solute segregation accompanying recalescence were calculated by a recently proposed thermo-kinetic model, which showed close agreement with the experimental results. It is concluded that the grain growth process was interrelated to recalescence, solute trapping and solute segregation of Sn atoms captured by solute trapping, which was responsible for the reduction of grain boundary energy and improvement of thermal stability. - Highlights: • A transition from dendritic to granular crystals occurred when ΔT≥ΔT * . • The grain growth accompanying recalescence was calculated. • A close agreement with the experimental results was shown

  11. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

  12. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    International Nuclear Information System (INIS)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

  13. Tensile Creep Properties of the 50Au-50Cu Braze Alloy

    International Nuclear Information System (INIS)

    Stephens, J.J.

    1999-01-01

    The 50Au-50CU (wt.%) alloy is a solid-solution strengthened braze alloy used extensively in conventional, hermetic metal/ceramic brazing applications where low vapor pressure is a requirement. Typical metal/ceramic base materials would be Kovar TM alloy and metallized and Ni-plated 94% alumina ceramic. The elevated temperature mechanical properties are important for permitting FEA evaluation of residual stresses in metal/ceramic brazes given specific geometries and braze cooldown profiles. For material with an atomic composition of 76.084 at.% CL 23.916 Au (i.e., on the Cu-rich side of Cu 3 Au) that was annealed for 2 hr. at 750 ampersand deg;C and water quenched a Garofalo sinh equation was found to adequately characterize the minimum strain rate data over the temperature mnge 450-850 ampersand deg;C. At lower temperatures (250 arid 350 ampersand deg;C), a conventional power law equation was found to characterize the data. For samples held long periods of time at 375 ampersand deg;C (96 hrs.) and slowly cooled to room temperature, a slight strengthening reaction was observed: with the stress necessary to reach the same strain rate increasing by about 15% above the baseline annealed and quenched data. X-ray diffiction indicates that the 96 hr at 375 ampersand deg;C + slow cool condition does indeed order. The microhardness of the ordered samples indicates a value of 94.5 VHN, compared to 93.7 VHN for the baseline annealed and quenched (disordered FCC) samples. From a brazing perspective, the relative sluggishness of this ordering reaction does not appear to pose a problem for braze joints cooled at reasonable rates following brazing

  14. Surface development of a brazing alloy during heat treatment–a comparison between UHV and APXPS

    Science.gov (United States)

    Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

    2018-01-01

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  15. X-ray determination of static displacements of atoms in alloyed Ni3Al

    International Nuclear Information System (INIS)

    Morinaga, M.; Sone, K.; Kamimura, T.; Ohtaka, K.; Yukawa, N.

    1988-01-01

    Single crystals of Ni 3 (Al, M) were grown by the Bridgman method, where M is Ti, V, Cr, Mn, Fe, Nb, Mo and Ta. The composition was controlled to be about Ni 75 Al 20 M 5 so that the alloying element, M, substitutes mainly for Al. With these crystals conventional X-ray structural analysis was performed. The measured static displacements of atoms from the average lattice points depended largely on the alloying elements and varied in the range 0.00-0.13 A for Ni atoms and 0.09-0.18 A for Al atoms. It was found that these atomic displacements correlated well with the atomic radius of the alloying element, M. For example, when the atomic radius of M is larger than that of Al, the static displacements are large for the atoms in the Al sublattice but small for the atoms in the Ni sublattice. By contrast, when the atomic radius of M is smaller than that of Al, the displacements are more enhanced in the Ni sublattice than in the Al sublattice. Thus, there is an interesting correlation between the atomic displacements in both the Al and Ni sublattices in the presence of alloying elements. This seems to be one of the characteristics of alloyed compounds with several sublattices. (orig.)

  16. Ultrasonic assisted fluxless flame soldering and brazing of aluminum alloys; Flussmittelfreies Flammloeten von Aluminiumlegierungen durch Ultraschallunterstuetzung

    Energy Technology Data Exchange (ETDEWEB)

    Bach, F.W. [FORTIS, ISOT GmbH, Witten (Germany); Moehwald, K.; Hollaender, U.; Stoll, P. [FORTIS, Hannover Univ., Hannover (Germany)

    2004-07-01

    Fluxless flame soldering and brazing of different pipe joints made of aluminium alloys can be realized by charging the joining zone with high power ultrasonic during the current process. The fundamental requirement for a successful ultrasonic assisted fluxless flame soldering or brazing is to couple the ultrasonic directly to the molten solder via a sonotrode. In order to guarantee defined acoustic conditions, constant temperature gradients in the sonotrode are required. This can be achieved by adapting a water cooling at the sonotrode. The acoustic energy which is applied to the joining zone causes the development of cavitations and ''micro-streams'' in the molten brazing filler metal. These effects ensure the occurrence of wetting and diffusion processes in the joining zone. (orig.)

  17. Silver nanoparticle-assisted diffusion brazing of 3003 Al alloy for microchannel applications

    International Nuclear Information System (INIS)

    Eluri, Ravi; Paul, Brian K.

    2012-01-01

    Highlights: ► 5 nm AgNPs showed size dependent melting behavior. ► 3003 Al alloy was brazed well below the Al–Ag eutectic (567 °C) temperature. ► Heating rate influenced the microstructural/phase changes at the bond interface. ► A 7 μm Ag interlayer resulted in shear stress of 69.7 MPa when brazed at 570 °C. ► Diffusion zone of ∼25 μm (one side) is a potential candidate for precision joining. -- Abstract: In the current study, we investigated the effect of braze filler particle size and various processing parameters on vacuum diffusion brazing of thin foils of 3003 Al using a Ag nanoparticle (AgNPs) interlayer. All samples were brazed at 550 °C and 570 °C at heating rates of 5 °C/min and 25 °C/min under a pressure of 1 MPa. Differential scanning calorimetric results, involving 5 nm AgNPs, showed significant reduction in phase transformation temperature. Microstructures of brazed cross-sections revealed that nanoparticles aid formation of the joint at temperatures below the Al–Ag eutectic temperature of 567 °C. X-ray diffraction analysis of the interface showed the presence of δ-phase (Ag 2 Al) and μ-phase (Ag 3 Al). This was confirmed with energy dispersive spectroscopic analysis. A tensile strength of 69.7 MPa was achieved for a sample brazed at 570 °C with an interlayer of approximately 7 μm in thickness.

  18. Quantitative characterization of brazing performance for Sn-plated silver alloy fillers

    Science.gov (United States)

    Wang, Xingxing; Peng, Jin; Cui, Datian

    2017-12-01

    Two types of AgCuZnSn fillers were prepared based on BAg50CuZn and BAg34CuZnSn alloy through a combinative process of electroplating and thermal diffusion. The models of wetting entropy and joint strength entropy of AgCuZnSn filler metals were established. The wetting entropy of the Sn-plated silver brazing alloys are lower than the traditional fillers, and its joint strength entropy value is slightly higher than the latter. The wetting entropy value of the Sn-plated brazing alloys and traditional filler metal are similar to the change trend of the wetting area. The trend of the joint strength entropy value with those fillers are consisted with the tensile strength of the stainless steel joints with the increase of Sn content.

  19. Metal/not metal joints: analysis of graphite junction for electric use of titanium by direct brazing with reactive alloy

    International Nuclear Information System (INIS)

    Guimaraes, A.S.; Rebello, J.M.A.

    1988-01-01

    The usual techniques of joining graphite (for electrical use) and titanium by brazing with zirconium alloys are described. The morphological and the chemical aspects obtained by X-ray diffraction analysis are also presented. (C.G.C.) [pt

  20. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC-Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nagatsuka, Kimiaki, E-mail: nagatuka@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, Joining and Welding Research Institute, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sechi, Yoshihisa, E-mail: sechi@kagoshima-it.go.jp [Kagoshima Prefectural Institute of Industrial Technology, 1445-1 Oda, Hayato-cho, Kirishima, Kagoshima 899-5105 (Japan); Miyamoto, Yoshinari, E-mail: y_miyamoto@toyotanso.co.jp [Toyo Tanso Co., Ltd., 5-7-12 Takeshima, Nishiyodgawa-ku, Osaka 555-0011 (Japan); Nakata, Kazuhiro, E-mail: nakata@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2012-04-25

    Highlights: Black-Right-Pointing-Pointer Ti was required in the filler metal for brazing graphite to WC-Co alloy. Black-Right-Pointing-Pointer The shear strength of the joint increased with Ti content up to 1.7 mass%. Black-Right-Pointing-Pointer Ti concentrated at the interface of graphite/filler metal. Black-Right-Pointing-Pointer TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag-Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC-Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC-Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC-Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  1. Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

    Directory of Open Access Journals (Sweden)

    LI Xiao-qiang

    2016-09-01

    Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

  2. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    Science.gov (United States)

    2013-02-01

    alloying additions are predicted to optimize corrosion performance and be compatible with AA 6061 and 5052 from the standpoint of mitigating...34Corrosion of metals and alloys . Determination of resistance to intergranular corrosion of solution heat- treatable aluminium alloys " 1996. 25. ASTM...binary aluminium alloys —I. Al-Cu alloys . Pitting and intergranular corrosion," Corros Sei 17, 3 (1977): p. 179. 42. I.L. Müller and J.R. Galvele

  3. Brazing of zirconia to titanium using Ag-Cu and Au-Ni filler alloys

    Directory of Open Access Journals (Sweden)

    Jean S. Pimenta

    2013-12-01

    Full Text Available Advanced ceramic is usually joined to metal by the well-known direct brazing process, where costly active filler alloys can be considered a limitation. Brazing using active-metal-free filler alloy as insert between the joint components is an attempt to overcome it. The active metal diffusion from the titanium member through the bulk of molten filler to the ceramic was responsible to produce an active filler alloy in loco and promote reduction of the zirconium oxide to improve wetting on the ceramic surface. Unalloyed titanium was joined in a high-vacuum furnace (<3x10-5 mbar to yttria-tetragonal zirconia polycristals (Y-TZP and zirconia partially stabilized with magnesia (Mg-PSZ, where commercial fillers Ag-28Cu and Au-18Ni with respective thermal cycles were evaluated. Helium gas leak detection test was performed at the ceramic/metal interface at room temperature; samples from reliable vacuum tight joints were examined by microstructural analysis techniques and energy dispersive X-ray analysis at the joint cross-section. Tight joints were produced with eutectic Ag-Cu filler, revealing an intermetallic layer and a dark reaction layer near the ceramic surface; titanium diffusion was efficient for superficial chemical interactions between individual components. Brazing joints were also tested using three-point flexure testing.

  4. Springback of aluminum alloy brazing sheet in warm forming

    Science.gov (United States)

    Han, Kyu Bin; George, Ryan; Kurukuri, Srihari; Worswick, Michael J.; Winkler, Sooky

    2017-10-01

    The use of aluminum is increasing in the automotive industry due to its high strength-to-weight ratio, recyclability and corrosion resistance. However, aluminum is prone to significant springback due to its low elastic modulus coupled with its high strength. In this paper, a warm forming process is studied to improve the springback characteristics of 0.2 mm thick brazing sheet with an AA3003 core and AA4045 clad. Warm forming decreases springback by lowering the flow stress. The parts formed have complex features and geometries that are representative of automotive heat exchangers. The key objective is to utilize warm forming to control the springback to improve the part flatness which enables the use of harder temper material with improved strength. The experiments are performed by using heated dies at several different temperatures up to 350 °C and the blanks are pre-heated in the dies. The measured springback showed a reduction in curvature and improved flatness after forming at higher temperatures, particularly for the harder temper material conditions.

  5. Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2017-07-01

    80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface.

  6. Synthesis and characterization of Ni-Mo filler brazing alloy for Mo-W joining for microwave tube technology

    Directory of Open Access Journals (Sweden)

    Frank Ferrer Sene

    2013-04-01

    Full Text Available A brazing process based on Ni-Mo alloy was developed to join porous tungsten cathode bottom and dense molybdenum cathode body for microwave tubes manufacture. The Ni-Mo alloy was obtained by mixing and milling powders in the eutectic composition, and applied on the surface of the components. The brazing was made at 1400 °C by using induction heating in hydrogen for 5 minutes. Alumina surfaces were coated with the binder and analyzed by Energy Dispersive X-rays Fluorescence. The brazed samples were analyzed by Scanning Electron Microscopy coupled to Energy Dispersive Spectroscopy. Stress-strain tests were performed to determine the mechanical behavior of the joining. The quality of the brazing was evaluated by assuring the presence of a "meniscus" formed by the Ni-Mo alloy on the border of the tungsten and molybdenum joint, the absence of microstructural defects in the interface between the tungsten and molybdenum alloys, and the adhesion of the brazed components.

  7. Experimental Investigation of Microstructure and Phase Transitions in Ag-Cu-Zn Brazing Alloys

    Science.gov (United States)

    Dimitrijević, Stevan P.; Manasijević, Dragan; Kamberović, Željko; Dimitrijević, Silvana B.; Mitrić, Miodrag; Gorgievski, Milan; Mladenović, Srba

    2018-03-01

    Microstructure and phase transitions of selected brazing alloys from the Ag-Cu-Zn ternary system were investigated. Four ternary alloys with silver content in the compositional range from 25 to 60 wt.% were studied using x-ray diffraction (XRD) and scanning electron microscopy coupled with the energy-dispersive spectroscopy (SEM-EDS). Phase transitions of the investigated alloys were measured using differential scanning calorimetry (DSC). Experimentally obtained results were compared with the results of a thermodynamic calculation of the phase equilibria according to the CALPHAD method. The experiments confirmed the optimized thermodynamic parameters for the calculations from the thermodynamic assessment in literature. Phase compositions, liquidus and solidus temperatures were confirmed by the EDS and DTA methods. Additionally, the calculated solidification paths and predicted phase transformations were in agreement with the SEM images.

  8. Studies and research on the crack testing for brazed aluminium alloys specimens

    Science.gov (United States)

    Dimitescu, A.; Babiş, C.; Niţoi, D. F.; Radu, C.

    2017-08-01

    The scope of this paper is the identification of an optimum technological solution for brazing aluminum alloys using crack tested specimens. To obtain conclusive results, these tests are conducted on two sets of different specimens. Thus, we get two sets of data which we will compare. These tests are part of the standardized series of tests required by the ASME standards. These are called exfoliation tests. They are used to determine where the crack occurs: in the base material or in the filler material. Thus, we can determine whether the cracking is cohesive or adhesive.

  9. The dissimilar brazing of Kovar alloy to SiCp/Al composites using silver-based filler metal foil

    Science.gov (United States)

    Wang, Peng; Xu, Dongxia; Zhai, Yahong; Niu, Jitai

    2017-09-01

    Aluminum metal matrix composites with high SiC content (60 vol.% SiCp/Al MMCs) were surface metallized with a Ni-P alloy coating, and vacuum brazing between the composites and Kovar alloy were performed using rapidly cooled Ag-22.0Cu-15.9In-10.86Sn-1.84Ti (wt%) foil. The effects of Ni-P alloy coating and brazing parameters on the joint microstructures and properties were researched by SEM, EDS, and single lap shear test, respectively. Results show that Ag-Al intermetallic strips were formed in the 6063Al matrix and filler metal layer because of diffusion, and they were arranged regularly and accumulated gradually as the brazing temperature was increased ( T/°C = 550-600) or the soaking time was prolonged ( t/min = 10-50). However, excessive strips would destroy the uniformity of seams and lead to a reduced bonding strength (at most 70 MPa). Using a Ni-P alloy coating, void free joints without those strips were obtained at 560 °C after 20 min soaking time, and a higher shear strength of 90 MPa was achieved. The appropriate interface reaction ( 2 μm transition layer) that occurred along the Ni-P alloy coating/filler metal/Kovar alloy interfaces resulted in better metallurgical bonding. In this research, the developed Ag-based filler metal was suitable for brazing the dissimilar materials of Ni-P alloy-coated SiCp/Al MMCs and Kovar alloy, and capable welding parameters were also broadened.

  10. Interfacial microstructure and shear strength of reactive air brazed oxygen transport membrane ceramic-metal alloy joints

    Science.gov (United States)

    FR, Wahid Muhamad; Yoon, Dang-Hyok; Raju, Kati; Kim, Seyoung; Song, Kwang-sup; Yu, Ji Haeng

    2018-01-01

    To fabricate a multi-layered structure for maximizing oxygen production, oxygen transport membrane (OTM) ceramics need to be joined or sealed hermetically metal supports for interfacing with the peripheral components of the system. Therefore, in this study, Ag-10 wt% CuO was evaluated as an effective filler material for the reactive air brazing of dense Ce0.9Gd0.1O2-δ-La0.7Sr0.3MnO3±δ (GDC-LSM) OTM ceramics. Thermal decomposition in air and wetting behavior of the braze filler was performed. Reactive air brazing was performed at 1050 °C for 30 min in air to join GDC-LSM with four different commercially available high temperature-resistant metal alloys, such as Crofer 22 APU, Inconel 600, Fecralloy, and AISI 310S. The microstructure and elemental distribution of the ceramic-ceramic and ceramic-metal interfaces were examined from polished cross-sections. The mechanical shear strength at room temperature for the as-brazed and isothermally aged (800 °C for 24 h) joints of all the samples was compared. The results showed that the strength of the ceramic-ceramic joints was decreased marginally by aging; however, in the case of metal-ceramic joints, different decreases in strengths were observed according to the metal alloy used, which was explained based on the formation of different oxide layers at the interfaces.

  11. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    Science.gov (United States)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-03-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  12. Evolution of Ni3X Precipitation Kinetics, Morphology and Spatial Correlations in Binary Ni-X Alloys Aged Under Externally Applied Stress

    Energy Technology Data Exchange (ETDEWEB)

    Ardell, Alan J

    2006-02-07

    Coarsening of Ni3Al, Ni3Ga, Ni3Ge and Ni3Si precipitates in aged binary single-crystal Ni-Al, Ni-Ga, Ni-Ge and Ni-Si alloys under applied compressive stress was measured experimentally over the temperature range 600 to 700 °C. Experiments were also performed on binary Ni-Al single crystals deformed in tension at 640°C. The orientation of the crystals was [100] in all the experiments. Compared to the kinetics of coarsening in unstressed alloys, coarsening was slightly slower in specimens aged under compression and slightly faster in specimens aged in tension. The effect of applied stress on morphology and spatial correlation was also measured and found to be small. Ni3Al precipitates of a given size generally tended to become more non-equiaxed and their interfaces more planar, with increasing compressive stress. Ni3Ge precipitates behaved differently, becoming more spherical in specimens aged under compression. The effect of applied stress on kinetics is attributed to the influence of elastic deformation on diffusion. A model was developed that predicts slightly slower diffusion under compression and slightly faster diffusion in tension. The elastic constants of single crystals of Ni-Al, Ni-Si, Ni-Ga and Ni-Ge solid solutions were measured from room temperature to about 1100 K using resonant ultrasound spectroscopy.

  13. Brazing handbook

    CERN Document Server

    American Welding Society

    2007-01-01

    By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

  14. Dissimilar Joining of Stainless Steel and 5083 Aluminum Alloy Sheets by Gas Tungsten Arc Welding-Brazing Process

    Science.gov (United States)

    Cheepu, Muralimohan; Srinivas, B.; Abhishek, Nalluri; Ramachandraiah, T.; Karna, Sivaji; Venkateswarlu, D.; Alapati, Suresh; Che, Woo Seong

    2018-03-01

    The dissimilar joining using gas tungsten arc welding - brazing of 304 stainless steel to 5083 Al alloy had been conducted with the addition of Al-Cu eutectic filler metal. The interface microstructure formation between filler metal and substrates, and spreading of the filler metal were studied. The interface microstructure between filler metal and aluminum alloy characterized that the formation of pores and elongated grains with the initiation of micro cracks. The spreading of the liquid braze filler on stainless steel side packed the edges and appeared as convex shape, whereas a concave shape has been formed on aluminum side. The major compounds formed at the fusion zone interface were determined by using X-ray diffraction techniques and energy-dispersive X-ray spectroscopy analysis. The micro hardness at the weld interfaces found to be higher than the substrates owing to the presence of Fe2Al5 and CuAl2 intermetallic compounds. The maximum tensile strength of the weld joints was about 95 MPa, and the tensile fracture occurred at heat affected zone on weak material of the aluminum side and/or at stainless steel/weld seam interface along intermetallic layer. The interface formation and its effect on mechanical properties of the welds during gas tungsten arc welding-brazing has been discussed.

  15. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  16. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    Science.gov (United States)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  17. Reduced-Temperature Transient-Liquid-Phase Bonding of AluminaUsing a Ag-Cu-Based Brazing Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Sung Moo; Glaeser, Andreas M.

    2005-12-19

    The mechanical properties and microstructural evolution ofmetal-ceramic bonds produced using a transient liquid phase (TLP) aredescribed. Alumina (Al2O3) was joined at 500 degrees C, 600 degrees C,and 700 degrees C using a multilayer In/Cusil-ABA (R) (commercialcopper-silver eutectic brazing alloy)/In interlayer. The introduction ofthin In cladding layers allows the system to bond at much lowertemperatures than those typically used for brazing with Cusil-ABA (R),thereby protecting temperature-sensitive components. After chemicalhomogenization, the interlayers retain an operating temperature rangesimilar to that of the brazed joints. TLP bonds made at 500 degrees C,600 degrees C, and 700 degrees C with holding times ranging from as lowas 1.5 h to 24 h had average fracture strengths above 220 MPa. Theeffects of bonding temperature and time on fracture strength aredescribed. Preliminary analysis of the interlayers shows that the Ag-Inor Cu-In intermetallic phases do not form. Considerations unique tosystems with two-phase core layers are discussed. Experiments usingsingle-crystal sapphire indicate rapid formation of a reaction layer at700 degrees C, suggesting the possibility of making strong bonds usinglower temperatures and/or shorter processing times.

  18. Mechanical characteristics of heterogeneous structures obtained by high-temperature brazing of corrosion-resistant steels with rapidly quenched non-boron nickel-based alloys

    Science.gov (United States)

    Kalin, B.; Penyaz, M.; Ivannikov, A.; Sevryukov, O.; Bachurina, D.; Fedotov, I.; Voennov, A.; Abramov, E.

    2018-01-01

    Recently, the use rapidly quenched boron-containing nickel filler metals for high temperature brazing corrosion resistance steels different classes is perspective. The use of these alloys leads to the formation of a complex heterogeneous structure in the diffusion zone that contains separations of intermediate phases such as silicides and borides. This structure negatively affects the strength characteristics of the joint, especially under dynamic loads and in corrosive environment. The use of non-boron filler metals based on the Ni-Si-Be system is proposed to eliminate this structure in the brazed seam. Widely used austenitic 12Cr18Ni10Ti and ferrite-martensitic 16Cr12MoSiWNiVNb reactor steels were selected for research and brazing was carried out. The mechanical characteristics of brazed joints were determined using uniaxial tensile and impact toughness tests, and fractography was investigated by electron microscopy.

  19. Corrosion behavior in high-temperature pressurized water of Zircaloy-4 joints brazed with Zr-Cu-based amorphous filler alloys

    International Nuclear Information System (INIS)

    Lee, Jung Gu; Lee, Gyoung-Ja; Park, Jin-Ju; Lee, Min-Ku

    2017-01-01

    The compositional effects of ternary Zr-Cu-X (X: Al, Fe) amorphous filler alloys on galvanic corrosion susceptibility in high-temperature pressurized water were investigated for Zircaloy-4 brazed joints. Through an Al-induced microgalvanic reaction that deteriorated the overall nobility of the joint, application of the Zr-Cu-Al filler alloy caused galvanic coupling to develop readily between the Al-bearing joint and the Al-free base metal, finally leading to massive localized corrosion of the joint. Contrastingly, joints prepared with a Zr-Cu-Fe filler alloy showed excellent corrosion resistance comparable to that of the Zircaloy-4 base metal, since the Cu and Fe elements forming fine intermetallic particles with Zr did not influence the electrochemical stability of the resultant joints. The present results demonstrate that Fe is a more suitable alloying element than Al for brazing filler alloys subjected to high-temperature corrosive environments. - Highlights: •Corrosion of Zircaloy-4 joints brazed with Zr-Cu-X filler alloys was investigated. •Alloyed Al deteriorated the overall nobility of joints by microgalvanic reaction. •Compositional gradient of Al in joints was the driving force for galvanic corrosion. •Cu and Fe did not influence the electrochemical stability of joints. •Zr-Cu-Fe filler alloy yielded excellent high-temperature corrosion resistance.

  20. Effect of directional solidification on the structure and properties of Ni3Al-based alloy single crystals alloyed with Cr, Mo, W, Ti, Co, Re, and REM

    Science.gov (United States)

    Povarova, K. B.; Bondarenko, Yu. A.; Drozdov, A. A.; Bazyleva, O. A.; Antonova, A. V.; Morozov, A. E.; Arginbaeva, E. G.

    2015-01-01

    The effect of the solidification rate ( R = 2, 5, 10, 20 mm/min) at the same solidification gradient ( G = 150°C/cm) on the structural parameters of single-crystal blade workpieces made of an alloy based on the γ'(Ni3Al) intermetallic compound and alloyed with cobalt and rhenium apart from chromium, molybdenum, titanium, and rare-earth metal microadditions is studied. The single crystals have a dendritic-cellular structure. Primary γ'-phase precipitates are observed in the interdendritic space of heterophase γ' + γ dendrites. An increase in the solidification rate from 2 to 20 mm/min at a solidification gradient of 150°C/min leads to refinement of all structural constituents by a factor of 1.5-2, with the morphology and the mutual position of the structural constituents being independent of the solidification rate. In experiments with moderate additional alloying with cobalt and rhenium, the yield strength increases by 10-20% and the long-term strength increases by at least 20-25% at a temperature of 900 and 1100°C upon holding for 100 and 500 h. The VKNA-25 alloy single crystals have moderate plasticity (δ = 6-20%) over the entire temperature range (20-1200°C) and have no sharp increase in the plasticity characteristic of a VKNA-1V alloy without cobalt and rhenium. During long-term tests, local raft structure regions misoriented with respect to the tension direction form in γ' + γ dendrites. γ'-Phase nanoparticles precipitate in the γ layers. During tests, refractorymetal-rich nanoparticles of a predominantly acicular-lamellar shape precipitate in dendrite arms.

  1. An electrochemical study of the effect of Li on the corrosion behavior of Ni3Al intermetallic alloy in molten (Li + K) carbonate

    International Nuclear Information System (INIS)

    Gonzalez-Rodriguez, J.G.; Mejia, E.; Lucio-Garcia, M.A.; Salinas-Bravo, V.M.; Porcayo-Calderon, J.; Martinez-Villafane, A.

    2009-01-01

    A study of the effect of lithium content (1, 3 and 5 wt.%) and heat treatment (400 deg. C during 144 h) on the corrosion behavior of Ni 3 Al alloy has been carried out in a 62 mol.%Li 2 CO 3 -38 mol.%K 2 CO 3 mixture at 650 deg. C using electrochemical techniques. Employed electrochemical techniques included potentiodynamic polarization curves, linear polarization resistance, LPR, electrochemical impedance spectroscopy, EIS, and electrochemical noise, measurements EN. Results have shown that the alloys exhibited an active-passive behavior regardless of the heat treatment. For alloys without heat treatment, the most corrosion resistant was the Ni 3 Al base alloy, but when they were heat treated, the most corrosion resistant was the alloy containing 3%Li. EIS results showed that for short immersion tests, the corrosion process was under diffusion control, but for longer exposure times, the presence of a protective scale was evident. All the alloys were highly susceptible to a localized type of corrosion according to EN measurements and supported by SEM micrographs.

  2. Oxide film on 5052 aluminium alloy: Its structure and removal mechanism by activated CsF-AlF3 flux in brazing

    Science.gov (United States)

    Xiao, Bing; Wang, Dongpo; Cheng, Fangjie; Wang, Ying

    2015-05-01

    The oxide-film structure on the 5052 Al alloy and the film-removal mechanism by activated CsF-AlF3 flux in brazing were studied. Characterisation of the oxide film shows that thermally activated Mg, segregated from the alloy's interior, was significantly enriched and oxidised during medium-temperature brazing. Thus, the outer oxide surface consisted of the amorphous MgO-like phase, and the interior of the oxide film comprised mainly the amorphous MgO-like phase and dispersely distributed and less-ordered MgAl2O4. The MgO-like phase was the main obstacle to oxide removal in brazing. The activated ZnCl2-containing CsF-AlF3 flux effectively removed the oxide film, and the 5052 Al alloy was successfully brazed by the Zn-Al filler metal and activated flux. When Zn2+ in the molten flux permeated the oxide film through cracks, its chemical reaction with the Al substrate loosened the oxide film, which was eventually pushed out as the filler metal spread over the alloy surface.

  3. Effect of directional solidification on the structure and properties of Ni3Al-based alloy single crystals alloyed with W, Mo, Cr, and REM

    Science.gov (United States)

    Povarova, K. B.; Drozdov, A. A.; Bondarenko, Yu. A.; Bazyleva, O. A.; Bulakhtina, M. A.; Morozov, A. E.; Antonova, A. V.

    2014-07-01

    The effect of the solidification gradient ( G = 60 and 150°C/cm) at a solidification rate R = 10 mm/min on the structural parameters and the short- and long-term strength characteristics of blade-type single-crystal workpieces made of a heterophase γ' + γ VKNA-1V-type γ'(Ni3Al)-based alloy with low contents of refractory metals is studied. The single crystals have a cellular-dendritic structure: dendrites are heterophase and consist of thin discontinuous nickel-based γ solid solution layers between γ'(Ni3Al)-matrix regions. Primary γ'-phase precipitates are located in the interdendritic space. An increase in solidification gradient G from 60 to 150°C/cm (by a factor of 2.5) at a solidification rate R = 10 mm/min leads to a decrease in the dendrite arm spacing by ˜1.5 times, the size of primary γ'-phase precipitates by 2.5-3 times, and the refinement of γ' regions between γ layers in dendrite arms and at the periphery of dendrites by 2-3 times. The strength characteristics of the single crystals grown at G = 150°C/cm are higher than those of the single crystals grown at G = 60°C/cm by 10%. An increase in gradient G weakly affects the long-term strength of the single crystals. During long-term high-temperature tests under loading, secondary disperse γsec' particles precipitate in the discontinuous γ solid solution layers forming inclusions in two-phase γ' + γ dendrites, and the morphology of the γ layers changes (they become thicker and shorter). The VKNA-1V alloy single crystals grown at G = 150°C/cm and R = 10 mm/min have a set of the required properties, namely, a high high-temperature strength over the entire temperature range, moderate high-temperature plasticity, and the absence of the plasticity drop at 800°C (which is characteristic of single crystals with other crystallographic orientations). These properties make VKNA-1V alloy single crystals promising for working and nozzle gas turbine engine blades, including the blades in "blisk

  4. Strength properties of preceramic brazed joints of a gold-palladium alloy with a microwave-assisted oven and gas/oxygen torch technique.

    Science.gov (United States)

    Kim, Hyeongil; Prasad, Soni; Dunford, Robert; Monaco, Edward A

    2014-09-01

    The effect of microwave brazing on the strength properties of dental casting alloys is not yet known. The purpose of this study was to compare the strength properties of preceramic brazed joints obtained by using a microwave oven and a conventional torch flame for a high noble alloy (Au-Pd). A total of 18 tensile bars made of an Au-Pd ceramic alloy were fabricated. Six specimens were cut and joined with a high-fusing preceramic solder in a specially designed microwave oven, and 6 specimens were joined with a conventional natural gas/oxygen torch. The remaining 6 uncut specimens were tested as a control. All the specimens were subjected to testing with a universal testing machine. A 1-way ANOVA was performed for each strength property tested. The tensile strength of the uncut group was the highest (745 ±19 MPa), followed by the microwave group (420 ±68 MPa) and the conventional torch group (348 ±103 MPa) (Ptorch group. The tensile strength of the microwave group exceeded ANSI/ADA Standard No. 88, Dental Brazing Alloys (a joint standard of the American National Standards Institute and the American Dental Association). The microwave heating preceramic solder method demonstrated the excellent tensile strength of an Au-Pd alloy and may be an alternative way of joining alloys when a torch flame is contraindicated. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  5. Development of aero-space structural Ni3Al-based alloys for service at temperature above 1000 oC in air without protection coating

    International Nuclear Information System (INIS)

    Kablov, E.N.; Buntushkin, V.P.; Povarova, K.B.; Kasanskaya, N.K.

    2001-01-01

    The principles of alloying are developed for alloys based on the γ' phase Ni 3 Al and realized for the design of a high-temperature alloy VKNA-1V destined for a wide range of 'hot' GTE articles (e.g., flaps, nozzle vanes, turbine rotor blades, elements of flame tubes, and other complex thin-wall articles) produced by vacuum investment casting. Owing to a fortunate combination of the selected boron-free alloying system (Ni-AI-Cr-W-Mo-Zr-C), the presence of a ductile structure constituent such as nickel-based γ solid solution (∼10 wt%) and directed columnar or single crystal structure the alloy is characterized by high ductility at room (El=14-35 %), middle and high temperatures (El=18-31 % at 673-1473 K), by a melting temperature (solidus) as high as T m = 1613 K, a density of at most 7930 kg /m 3 , high short term and long term strength at temperatures 1273-1573 K (σ 100 =110 MPa at 1373 K). Alloy has a high oxidation resistance at temperatures up to 1573 K and is resistant to stress corrosion and general atmospheric corrosion. New VKNA-1V Ni 3 Al-based alloy with equiaxed grained, directional solidification (DS), or single crystal structures can be produced by conventional cast processes used for investment casting of nickel superalloys, including the process of high-gradient DS. Compared to nickel analogs, the alloy is relatively cheap and do not need in protective coating up to 1573 K in air. (author)

  6. Compatibility between Co-Metallized PbTe Thermoelectric Legs and an Ag–Cu–In Brazing Alloy

    Science.gov (United States)

    Ben-Ayoun, Dana; Sadia, Yatir; Gelbstein, Yaniv

    2018-01-01

    In thermoelectric (TE) generators, maximizing the efficiency of conversion of direct heat to electricity requires the reduction of any thermal and electrical contact resistances between the TE legs and the metallic contacts. This requirement is especially challenging in the development of intermediate to high-temperature TE generators. PbTe-based TE materials are known to be highly efficient up to temperatures of around 500 °C; however, only a few practical TE generators based on these materials are currently commercially available. One reason for that is the insufficient bonding techniques between the TE legs and the hot-side metallic contacts. The current research is focused on the interaction between cobalt-metallized n-type 9.104 × 10−3 mol % PbI2-doped PbTe TE legs and the Ag0.32Cu0.43In0.25 brazing alloy, which is free of volatile species. Clear and fine interfaces without any noticeable formation of adverse brittle intermetallic compounds were observed following prolonged thermal treatment testing. Moreover, a reasonable electrical contact resistance of ~2.25 mΩmm2 was observed upon brazing at 600 °C, highlighting the potential of such contacts while developing practical PbTe-based TE generators. PMID:29320430

  7. Synergistic effect of alloying elements doping and external pressure on the elastic property of Ni3Al: A first-principles study

    Directory of Open Access Journals (Sweden)

    C. Li

    2015-07-01

    Full Text Available In this paper, the basic electronic structures and elastic properties of Ni3Al doping with alloying elements (Re, Cr, and Mo under different pressures have been investigated using first-principles calculations based on density functional theory. It is shown that both alloying elements and external applied pressure contribute positively to the elastic properties of Ni3Al, and the configurations of the compounds remain almost unchanged. The calculated elastic constants and moduli increase linearly with the pressure increasing from 0 and 40 GPa. Among the alloying elements studied in the present work, Re exhibits the most significant effect compared with the other elements, showing its practical importance. Especially, if both alloying elements doping and pressure effects are considered simultaneously, which has not been considered previously, the studied compounds exhibit an even better elastic property than the simple superposition of the two influences. Such synergistic effect demonstrates promising applications of Ni-based single crystal superalloys in possible extreme mechanical environments.

  8. Shape of growing crystals of primary phases in autectic alloys of Fe - Fe2B and Ni - Ni3B systems

    International Nuclear Information System (INIS)

    Tavadze, F.N.; Garibashvili, V.I.; Nakaidze, Sh.G.

    1983-01-01

    Shapes of Fe 2 B and Ni 3 B crystal growth in eutectic Fe-B and Ni-B system alloys are considered. Iron hemiboride primary crystals take the form of a plane-face phase boundary and inherit a tetragonal prismatic lattice. After the crystal attains the critical size the dendritic branching occurs resulting in formation of a typical sceleton dendrite. Comparison of data obtained with entropy of melting for Fe 2 B and Ni 3 B borides shows that FeB crystals during the growth should take the spherical form. It is stated that the shape of growing crystals in Fe-Fe 2 B and Ni-Ni 2 B eutectic colonies is determined by the shape of borides

  9. Porous NiTi shape memory alloys produced by SHS: microstructure and biocompatibility in comparison with Ti2Ni and TiNi3.

    Science.gov (United States)

    Bassani, Paola; Panseri, Silvia; Ruffini, Andrea; Montesi, Monica; Ghetti, Martina; Zanotti, Claudio; Tampieri, Anna; Tuissi, Ausonio

    2014-10-01

    Shape memory alloys based on NiTi have found their main applications in manufacturing of new biomedical devices mainly in surgery tools, stents and orthopedics. Porous NiTi can exhibit an engineering elastic modulus comparable to that of cortical bone (12-17 GPa). This condition, combined with proper pore size, allows good osteointegration. Open cells porous NiTi was produced by self propagating high temperature synthesis (SHS), starting from Ni and Ti mixed powders. The main NiTi phase is formed during SHS together with other Ni-Ti compounds. The biocompatibility of such material was investigated by single culture experiment and ionic release on small specimen. In particular, NiTi and porous NiTi were evaluated together with elemental Ti and Ni reference metals and the two intermetallic TiNi3, Ti2Ni phases. This approach permitted to clearly identify the influence of secondary phases in porous NiTi materials and relation with Ni-ion release. The results indicated, apart the well-known high toxicity of Ni, also toxicity of TiNi3, whilst phases with higher Ti content showed high biocompatibility. A slightly reduced biocompatibility of porous NiTi was ascribed to combined effect of TiNi3 presence and topography that requires higher effort for the cells to adapt to the surface.

  10. Hydrogen storage properties of LaMgNi3.6M0.4 (M = Ni, Co, Mn, Cu, Al) alloys

    International Nuclear Information System (INIS)

    Yang, Tai; Zhai, Tingting; Yuan, Zeming; Bu, Wengang; Xu, Sheng; Zhang, Yanghuan

    2014-01-01

    Highlights: • La–Mg–Ni system AB 2 -type alloys were prepared by induction melting. • Structures and lattice parameters were analysed by XRD. • Hydrogen absorption/desorption performances were studied. • Mechanisms of hydrogen absorption capacity fading were investigated. - Abstract: LaMgNi 3.6 M 0.4 (M = Ni, Co, Mn, Cu, Al) alloys were prepared through induction melting process. The phase compositions and crystal structures were characterised via X-ray diffraction (XRD). The hydrogen storage properties, including activation performance, hydrogen absorption capacity, cycle stability, alloy particle pulverisation and plateau pressure, were systemically investigated. Results show that Ni, Co, Mn and Cu substitution alloys exhibit multiphase structures comprising the main phase LaMgNi 4 and the secondary phase LaNi 5 . However, the secondary phase of the Al substitution alloy changes into LaAlNi 4 . The lattice parameters and cell volumes of the LaMgNi 4 phase follow the order Ni < Co < Al < Cu < Mn. Activation is simplified through partial substitution of Ni with Al, Cu and Co. The hydrogen absorption capacities of all of the alloys are approximately 1.7 wt.% at the first activation process; however, they rapidly decrease with increasing cycle number. In addition, the stabilities of hydriding and dehydriding cycles decrease in the order Al > Co > Ni > Cu > Mn. Hydriding processes result in numerous cracks and amorphisation of the LaMgNi 4 phase in the alloys. The p–c isotherms were determined by a Sieverts-type apparatus. Two plateaus were observed for the Ni, Co and Al substitution alloys, whereas only one plateau was found for Mn and Cu. This result was caused by the amorphisation of the LaMgNi 4 phase during the hydriding cycles. Reversible absorption and desorption of hydrogen are difficult to achieve. Substitutions of Ni with Co, Mn, Cu and Al significantly influence the reduction of hysteresis between hydriding and dehydriding

  11. The influence of local volume forces on surface relaxation of pure metals and alloys: Applications to Ni, Al, Ni3Al

    International Nuclear Information System (INIS)

    Savino, E.J.; Farkas, D.

    1987-11-01

    We present an analysis of the relative influence of the interatomic potential, lattice structure and defect symmetry on the calculated and measured distortion for the free surfaces of alloys and pure metals. In particular, the effect of using local ''volume'' dependent interactions is studied, as opposed to simple pair interatomic forces. The dependence of the relaxation on the lattice structure is examined by comparing pure metals with ordered alloys. A Green function method for surface relaxation is presented and used for the above analysis as well as for studying the influence of different surface symmetries. Examples based on computer simulation of Ni, Al and Ni 3 Al for some surface orientations are presented. (author). 33 refs, 4 figs

  12. Hand-Controlled Brazing-Paste Dispenser

    Science.gov (United States)

    Gilbert, Jeffrey L.

    1994-01-01

    Hand control proven superior to foot control. Hand-operated switch added to hand-held brazing-alloy-paste dispenser yields improved, more consistent brazing-alloy beads. Dispenser used to apply paste between adjacent tubes in heat exchanger. Switch reliable and safe, and removed and reattached easily.

  13. Development of Ni-Mn-based alloys for the fast epitaxial braze-repair of single-crystalline nickel-based superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Laux, Britta; Roesler, Joachim [Technische Univ. Braunschweig (Germany). Inst. fuer Werkstoffe

    2010-05-15

    Diffusion brazing is a widely-used technology for the repair of cracks in hot section turbine components, mostly fabricated from nickel-based superalloys. However, the filling of wide cracks in the range of 100-300 ?m is difficult since the precipitation of brittle secondary phases, which are formed by the conventionally used melting point depressants B and Si, leads to deteriorating mechanical properties. Therefore, new Ni-Mn-based braze alloys were developed which allow a very fast epitaxial healing of particularly wide cracks in single-crystalline components. As B and Si are replaced by Mn, the repair process can be significantly shortened since the epitaxial solidification is not completely controlled by diffusion but can also be controlled by cooling. Ni-Mn-based systems enhanced by Al, Cr and Ti were investigated. In this work an improved brazing cycle for the minimization of porosity within the braze gap as well as an enhanced heat treatment, which produces a {gamma}/{gamma}' microstructure very similar to the parent material, are presented. Results from tensile tests at room temperature and at 900 C conducted on 300 {mu}m gap width samples are discussed. (orig.)

  14. Structural heat-resistant β-NiAl + γ'-Ni3Al alloys of the Ni-Al-Co system: I. Solidification and structure

    Science.gov (United States)

    Povarova, K. B.; Drozdov, A. A.; Bazyleva, O. A.; Morozov, A. E.; Antonova, A. V.; Bondarenko, Yu. A.; Bulakhtina, M. A.; Ashmarin, A. A.; Arginbaeva, E. G.; Alad'ev, N. A.

    2017-09-01

    When analyzing the ternary Ni-Al- M phase diagrams, where M is a group VI-VIII transition metal, we chose the Ni-Al-Co system, where the γ' and γ phases are in equilibrium with the β phase, as a base for designing alloys with the following physicochemical properties: a moderate density (≤7.2 g/cm3) and satisfactory heat resistance at temperatures up to 1300°C. The structure formation in heterophase β + γ' alloys during directional solidification is studied. It is found that, in contrast to cobalt-free β + γ' alloys (where the γ'-Ni3Al aluminide forms according to the peritectic reaction L + β ⇄ γ'), the alloys with 8-10 at % Co studied in this work during directional solidification at 1370°C contain the degenerate eutectic L ⇄ β + γ. The transition from the β + γ field to the β + γ' + γ field occurs in the temperature range 1323-1334°C, and the γ' phase then forms according to the reaction β + γ ⇄ γ'.

  15. Application of Induction Heating for Brazing Parts of Solar Collectors

    Directory of Open Access Journals (Sweden)

    Kristína Demianová

    2012-01-01

    Full Text Available This paper reports on the application of induction heating for brazing parts of solar collectors made of Al alloys. The tube-flange joint is a part of the collecting pipe of a solar collector. The main task was to design an induction coil for this type of joint, and to select the optimum brazing parameters. Brazing was performed with AlSi12 brazing alloy, and corrosive and non-corrosive flux types were also applied. The optimum brazing parameters were determined on the basis of testing the fabricated brazed joints by visual inspection, by leakage tests, and by macro- and micro-analysis of the joint boundary. The following conditions can be considered to be the best for brazing Al materials: power 2.69 kW,brazing time 24 s, flux BrazeTec F32/80.

  16. Heat affected zone microfissuring in a laser beam welded directionally solidified Ni3Al-base alloy

    International Nuclear Information System (INIS)

    Ojo, O.A.; Ding, R.G.; Chaturvedi, M.C.

    2006-01-01

    The laser beam weld heat affected zone (HAZ) microstructure of a newly developed aerospace alloy, IC 6, was examined. HAZ microfissuring was observed and found to be associated with grain boundary liquation facilitated by subsolidus eutectic-type transformation of the alloy's major phase, γ' precipitates, and interfacial melting of M 6 C-type carbide and (Mo 2 Ni)B 2 -type boride particles

  17. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  18. Brazing Inconel 625 Using the Copper Foil

    Science.gov (United States)

    Chen, Wen-Shiang; Wang, Cheng-Yen; Shiue, Ren-Kae

    2013-12-01

    Brazing Inconel 625 (IN-625) using the copper foil has been investigated in this research. The brazed joint is composed of nanosized CrNi3 precipitates and Cr/Mo/Nb/Ni quaternary compound in the Cu/Ni-rich matrix. The copper filler 50 μm in thickness is enough for the joint filling. However, the application of Cu foil 100 μm in thickness has little effect on the shear strength of the brazed joint. The specimen brazed at 1433 K (1160 °C) for 1800 seconds demonstrates the best shear strength of 470 MPa, and its fractograph is dominated by ductile dimple fracture with sliding marks. Decreasing the brazing temperature slightly decreases the shear strength of the brazed joint due to the presence of a few isolated solidification shrinkage voids smaller than 15 μm. Increasing the brazing temperature, especially for the specimen brazed at 1473 K (1200 °C), significantly deteriorates the shear strength of the joint below 260 MPa because of coalescence of isothermal solidification shrinkage voids in the joint. The Cu foil demonstrates potential in brazing IN-625 for industrial application.

  19. Fusion zone microstructure of laser beam welded directionally solidified Ni3Al-base alloy IC6

    International Nuclear Information System (INIS)

    Ding, R.G.; Ojo, O.A.; Chaturvedi, M.C.

    2006-01-01

    The fusion zone microstructure of laser welded alloy IC6 was examined. Extensive weld-metal cracking was observed to be closely associated with non-equilibrium eutectic-type microconstituents identified as consisting of γ, γ' and NiMo (Y) phases. Their formation has been related to modification of primary solidification path due to reduced solutal microsegregation

  20. Fluxless brazing of thin walled titanium based alloys using partial heating; Flussmittelfreies Hartloeten duennwandiger Titanlegierungen mit partieller Erwaermung

    Energy Technology Data Exchange (ETDEWEB)

    Bach, F.W. [FORTIS, ISOT GmbH, Witten (Germany); Moehwald, K.; Hollaender, U.; Roxlau, C. [FORTIS, Hannover Univ., Hannover (Germany)

    2004-07-01

    Brazing systems for flame and induction brazing of thin titanium components by means of partial heating in air were developed and investigated. In this respect, it was important to protect not only the brazing-solder material but also the substrate from oxidation and, at the same time, to achieve a good metallurgical bond as well as a joining strength comparable with that of the base material. The objects under investigation were titanium multi-layer foils which have been coated with copper and nickel by means of ion plating as well as with a zirconium layer as an oxygen getter. Aluminium foils with a copper coating were also used, the latter supplied good brazing results and permitted flux free joining in atmospheric conditions. (orig.)

  1. Effects of phosphorus on the δ-Ni3Nb phase precipitation and the stress rupture properties in alloy 718

    International Nuclear Information System (INIS)

    Sun, W.R.; Guo, S.R.; Hu, Z.Q.; Park, N.K.; Yoo, Y.S.; Choe, S.J.

    1998-01-01

    The effects of phosphorus on the phase transformation and stress rupture properties of alloy 718 were investigated. The nucleation of δ-phase, which does not contain phosphorus, was suppressed by the enrichment of phosphorus at grain boundaries. A low level of phosphorus resulted in the formation of faults-containing film-like δ-phase along the grain boundaries, while a higher level of phosphorus favored the long lath-like δ-phase precipitation. Phosphorus greatly prolonged the stress rupture life of the alloy in the range of 0.0008-0.013 wt.%, while it reduced the stress rupture life in the range of 0.013-0.049 wt.%. The effect of phosphorus on the stress rupture properties was closely related to its interaction with oxygen. Phosphorus atoms, in the range of 0.0008-0.013 wt.%, enhanced the resistance to oxygen intrusion along the grain boundaries, protected the grain boundaries from decohesion by oxygen atoms and oxidation, and subsequently prolonged the rupture life of the alloy. The protection effect of P is clearly demonstrated by the phenomenon that the crack initiation site was shifted from the surface to the center in the stress-ruptured samples with increasing addition of P. Over 0.013 wt.%, the protection effect of phosphorus is excessive and phosphorus began to display its inherent effect of damaging the grain boundary strength: the stress rupture life of the alloy was reduced accordingly. Maximum stress rupture life was thus obtained at ∼0.013 wt.% P. (orig.)

  2. Predicting yield-stress anomalies in L12 alloys: Ni3Ge-Fe3Ge pseudo-binaries

    International Nuclear Information System (INIS)

    Liu, J.B.; Johnson, D.D.; Smirnov, A.V.

    2005-01-01

    The L1 2 -based pseudo-binary (Ni 1-c Fe c ) 3 Ge is an ideal system to study yield-strength anomaly and its origin as it has a solid-solution phase vs. c and Ni 3 Ge exhibits an anomaly while Fe 3 Ge does not. Using two ab initio electronic-structure techniques, we calculate the planar-fault energies on the γ-surface, i.e., antiphase boundaries (APB) and stacking faults, both complex and superlattice intrinsic (SISF), for (Ni 1-c Fe c ) 3 Ge as a function of c. Generally, we use the fault energies combined with elasticity theory to predict occurrence/loss of the yield-strength anomaly and show that the loss of anomaly occurs due to APB(1 1 1)-to-SISF(1 1 1) instability. Assessing the stability of APB(1 1 1) on the γ-surface within linear elasticity theory, we predict the transition from anomalous to normal temperature dependence of yield strength for c ∼≥ 0.35 (or 26 at.% Fe), as is observed, after which type-II, rather than type-I, dissociation is energetically favorable. Hence, first-principles calculations can predict reliably the existence/loss of anomalous yield-strength. Finally, we show that (0 0 1) and (1 1 1) APB energies of the binaries and pseudo-binaries agree quantitatively with measured values when chemical antisite disorder, intrinsic to the samples characterized, is included, whereas they are too large by a factor of two in perfect L1 2 . We investigate three types of disorder: thermal and off-stoichiometric antisites, as well as chemical disorder vs. Fe-content in pseudo-binaries

  3. Study on alumina-alumina brazing for application in vacuum chambers of proton synchrotron

    International Nuclear Information System (INIS)

    Yadav, D.P.; Kaul, R.; Ganesh, P.; Shiroman, Ram; Tiwari, Pragya; Sridhar, R.; Kukreja, L.M.

    2013-01-01

    The paper describes an experimental study to standardize vacuum brazing process to obtain satisfactory high purity alumina brazed joints for application in rapid cycle proton synchrotron machine. Two different brazing routes, adopted for making alumina-alumina brazed joints, included (i) multi-step Mo-Mn metallization and brazing with BVAg-8 alloy and (ii) advanced single-step active brazing with CuSil-ABA alloy. Brazed alumina specimens, prepared by both the routes, yielded ultra high vacuum compatible, helium leak tight and bakeable joints. Active-brazed specimens exhibited satisfactory strength values in tensile and four-point bend tests. Metallized-brazed specimens, although exhibited relatively lower tensile strength than the targeted value, displayed satisfactory flexural strength in four-point bend test. The results of the study demonstrated that active brazing is the simple and cost effective alternative to conventional metallization route for producing satisfactory brazed joints for application in rapid cycle proton synchrotron machine. (author)

  4. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present report...... presents a combined numerical and experimental method for determination of appropriate/optimiged coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper...

  5. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  6. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  7. Brazing, high temperature brazing and diffusion welding

    International Nuclear Information System (INIS)

    1989-01-01

    Brazing and high temperature brazing is a major joining technology within the economically important fields of energy technology, aerospace and automotive engineering, that play a leading role for technical development everywhere in the world. Moreover diffusion welding has gained a strong position especially in advanced technologies due to its specific advantages. Topics of the conference are: 1. high-temperature brazing in application; 2. basis of brazing technology; 3. brazing of light metals; 4. nondestructive testing; 5. diffusion welding; 6. brazing of hard metals and other hard materials; and 7. ceramic-metal brazing. 28 of 20 lectures and 20 posters were recorded separately for the database ENERGY. (orig./MM) [de

  8. Hydrogen storage and microstructure investigations of La0.7-xMg0.3PrxAl0.3Mn0.4Co0.5Ni3.8 alloys

    International Nuclear Information System (INIS)

    Galdino, G.S.; Casini, J.C.S.; Ferreira, E.A.; Faria, R.N.; Takiishi, H.

    2010-01-01

    The effects of substitution of Pr for La in the hydrogen storage capacity and microstructures of La 0.7-x Pr x Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (x=0, 0.1, 0.3, 0.5, 0.7) alloys electrodes have been studied. X-ray diffraction (XRD), scanning electron microscopy, energy dispersive spectrometry (EDS) and electrical tests were carried out in a the alloys and electrodes. Cycles of charge and discharge have also been carried out in the Ni/MH (Metal hydride) batteries based on the alloys negative electrodes. (author)

  9. Fiber Laser Welding-Brazing Characteristics of Dissimilar Metals AZ31B Mg Alloys to Copper with Mg-Based Filler

    Science.gov (United States)

    Zhao, Xiaoye; Tan, Caiwang; Meng, Shenghao; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai

    2018-03-01

    Fiber laser welding-brazing of 1-mm-thick AZ31B Mg alloys to 1.5-mm-thick copper (T2) with Mg-based filler was performed in a lap configuration. The weld appearance, interfacial microstructure and mechanical properties were investigated with different heat inputs. The results indicated that processing windows for optimizing appropriate welding parameters were relatively narrow in this case. Visually acceptable joints with certain strength were achieved at appropriate welding parameters. The maximum tensile-shear fracture load of laser-welded-brazed Mg/Cu joint could reach 1730 N at the laser power of 1200 W, representing 64.1% joint efficiency relative to AZ31Mg base metal. The eutectic structure (α-Mg + Mg2Cu) and Mg-Cu intermetallic compound was observed at the Mg/Cu interface, and Mg-Al-Cu ternary intermetallic compound were identified between intermetallics and eutectic structure at high heat input. All the joints fractured at the Mg-Cu interface. However, the fracture mode was found to differ. For laser power of 1200 W, the surface was characterized by tearing edge, while that with poor joint strength was almost dominated by smooth surface or flat tear pattern.

  10. Fiber Laser Welding-Brazing Characteristics of Dissimilar Metals AZ31B Mg Alloys to Copper with Mg-Based Filler

    Science.gov (United States)

    Zhao, Xiaoye; Tan, Caiwang; Meng, Shenghao; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai

    2018-02-01

    Fiber laser welding-brazing of 1-mm-thick AZ31B Mg alloys to 1.5-mm-thick copper (T2) with Mg-based filler was performed in a lap configuration. The weld appearance, interfacial microstructure and mechanical properties were investigated with different heat inputs. The results indicated that processing windows for optimizing appropriate welding parameters were relatively narrow in this case. Visually acceptable joints with certain strength were achieved at appropriate welding parameters. The maximum tensile-shear fracture load of laser-welded-brazed Mg/Cu joint could reach 1730 N at the laser power of 1200 W, representing 64.1% joint efficiency relative to AZ31Mg base metal. The eutectic structure (α-Mg + Mg2Cu) and Mg-Cu intermetallic compound was observed at the Mg/Cu interface, and Mg-Al-Cu ternary intermetallic compound were identified between intermetallics and eutectic structure at high heat input. All the joints fractured at the Mg-Cu interface. However, the fracture mode was found to differ. For laser power of 1200 W, the surface was characterized by tearing edge, while that with poor joint strength was almost dominated by smooth surface or flat tear pattern.

  11. Vacuum brazing of graphite-metals

    International Nuclear Information System (INIS)

    Jacquot, P.; Coll, B.; Gabriel, M.; Speri, R.

    1989-01-01

    This conference paper discusses the brazing in vacuum of stainless steel (304 L) and graphite. In order to reduce stresses induced in the brazed system, molybdenum and copper foils are inserted between the two base materials. The filler metal used for brazing is the alloy 69AG27Cu4Ti (Ticusil). The structure of the metal-graphite joint is explained in detail, and a microhardness profile is given. This type of joint is primarily applied in devices for thermonuclear fusion (Tokamak devices). (MM) [de

  12. Simulation of Zr content in TiZrCuNi brazing filler metal for Ti6Al4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yue, Xishan [Northwestern Polytechnical University, School of Astronautics, Xi' an (China); AVIC Beijing Aeronautical Manufacturing Technology Research Institute, Aeronautical Key Laboratory for Welding and Joining Technology, Beijing (China); Xie, Zonghong [Northwestern Polytechnical University, School of Astronautics, Xi' an (China); Jing, Yongjuan [AVIC Beijing Aeronautical Manufacturing Technology Research Institute, Aeronautical Key Laboratory for Welding and Joining Technology, Beijing (China)

    2017-07-15

    To optimize the Zr content in Ti-based filler metal, the covalent electron on the nearest atoms bond in unit cell (n{sub A}{sup u-v}) with Ti-based BCC structure was calculated, in which the brazing temperature was considered due to its influence on the lattice parameter. Based on EET theory (The Empirical Electron Theory for solid and molecules), n{sub A}{sup u-v} represents the strength of the unit cell with defined element composition and structure, which reflects the effect from solid solution strengthening on the strength of the unit cell. For Ti-Zr-15Cu-10Ni wt% filler metal, it kept constant as 0.3476 with Zr as 37.5 ∝ 45 wt% and decreased to 0.333 with Zr decreasing from 37.5 to 25 wt%. Finally, it increased up to 0.3406 with Zr as 2 ∝ 10 wt%. Thus, Ti-based filler metal with Zr content being 2 ∝ 10 wt% is suggested based on the simulation results. Moreover, the calculated covalent electron of n{sub A}{sup u-v} showed good agreement with the hardness of the joint by filler 37.5Zr and 10Zr. The composition of Ti-10Zr-15Cu-10Ni wt% was verified in this study with higher tensile strength of the brazing joint and uniform microstructure of the interface. (orig.)

  13. Ultra high vacuum scanning Auger/electron microscopy studies of oxidation and B surface segregation of in situ fractured B- doped Ni3Al alloys

    NARCIS (Netherlands)

    Agterveld, D.T.L. van; Koch, S.A.; Palasantzas, G.; Hosson, J.Th.M. De

    2001-01-01

    This paper focuses on local probe Auger spectroscopy studies of segregation and oxidation of in situ fractured Ni3Al specimens, both with and without B-doping. Although immediately after in situ fracture small amounts of segregated B at grain boundaries were observed occasionally in the B-doped

  14. Eutectic superalloys strengthened by delta Ni3Cb lamellae, and gamma prime, Ni3Al precipitates.

    Science.gov (United States)

    Lemkey, F. D.; Thompson, E. R.

    1972-01-01

    Bivariant eutectic alloys, located on a liquidus surface within the Ni-Cb-Cr-Al quaternary, were identified which permitted the production of aligned delta Ni3Cb lamellae within a nichrome matrix containing the fcc precipitate gamma prime Ni3Al. The volume fraction of delta and gamma prime could be varied significantly by compositional changes. After directional solidification certain alloys possessed improved ductility and corrosion resistance with respect to the Ni3Al-Ni3Cb eutectic, while their values of tensile and creep strength approached or exceeded those for the Ni3Al-Ni3Cb pseudobinary system. The mechanical properties of the directionally solidified alloy, Ni-19.7 wt % Cb-6.0 wt % Cr-2.5 wt % Al, were evaluated. Its longitudinal strength in tension and creep was found to be superior to all advanced nickel base superalloys. It is thus demonstrated that useful properties for gas turbine airfoil applications can be achieved by reinforcing a strong and tough gamma nichrome matrix containing precipitated gamma prime by a strong lamellar intermetallic compound having greater strength at elevated temperature.

  15. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  16. Microwave-assisted brazing of alumina ceramics for electron tube ...

    Indian Academy of Sciences (India)

    The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of ...

  17. Liquid Film Migration in Warm Formed Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, M. J.; Whitney, M. A.; Wells, M. A.; Jin, H.; Winkler, S.

    2017-10-01

    Warm forming has previously proven to be a promising manufacturing route to improve formability of Al brazing sheets used in automotive heat exchanger production; however, the impact of warm forming on subsequent brazing has not previously been studied. In particular, the interaction between liquid clad and solid core alloys during brazing through the process of liquid film migration (LFM) requires further understanding. Al brazing sheet comprised of an AA3003 core and AA4045 clad alloy, supplied in O and H24 tempers, was stretched between 0 and 12 pct strain, at room temperature and 523K (250 °C), to simulate warm forming. Brazeability was predicted through thermal and microstructure analysis. The rate of solid-liquid interactions was quantified using thermal analysis, while microstructure analysis was used to investigate the opposing processes of LFM and core alloy recrystallization during brazing. In general, liquid clad was consumed relatively rapidly and LFM occurred in forming conditions where the core alloy did not recrystallize during brazing. The results showed that warm forming could potentially impair brazeability of O temper sheet by extending the regime over which LFM occurs during brazing. No change in microstructure or thermal data was found for H24 sheet when the forming temperature was increased, and thus warm forming was not predicted to adversely affect the brazing performance of H24 sheet.

  18. Investigation on localized corrosion of 304 stainless steel joints brazed using Sn-plated Ag alloy filler in NaCl aqueous solution

    Science.gov (United States)

    Wang, Xingxing; Li, Shuai; Peng, Jin

    2018-03-01

    Novel AgCuZnSn filler metal with high Sn contents was prepared from BAg50CuZn filler metal by a process of electroplating and thermal diffusion, and the prepared filler metal was applied to induction brazing of 304 stainless steel. The corrosion behavior of the brazed joints was evaluated based on localized corrosion analysis, the morphology of the joints were analyzed by SEM after immersion in a 3.5 vol% NaCl aqueous solution. The results indicated that corrosion groove occurred near the interface between the stainless steel base metal and the brazing seam. A wide range of defects such as holes and cracks appeared on the surface of the base metal, while the brazing seam zone almost no corrosion defects occur. With the increase of corrosion time, the corrosion rates of both the brazing seam and the base metal first exhibited an increasing trend, followed by a decreasing trend, and the corrosion rate of the base metal was slightly greater than that of the brazing seam. The corrosion potential of the brazing seam and 304 stainless steel were -0.7758 V and -0.7863 V, respectively.

  19. Influence of thickness of zinc coating on CMT welding-brazing with AlSi5 alloy wire

    Science.gov (United States)

    Jin, Pengli; Wang, Zhiping; Yang, Sinan; Jia, Peng

    2018-03-01

    Effect of thickness of zinc coating on Cold Mattel Transfer (CMT) brazing of aluminum and galvanized steel is investigated. The thickness of zinc coating is 10 μm, 30 μm, and 60 μm, respectively. A high-speed camera was used to capture images of welding process of different specimens; the microstructure and composition analyses of the welding seam were examined by scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS); the mechanical properties were measured in the form of Nano-indentation experiments. The results showed that arc characteristics and metal transfer behavior were unsteady at the beginning of welding process and that became stable after two cycles of CMT. With the thickness of zinc coating thickening, arc characteristics and metal transfer behaviors were more deteriorated. Compared with 10 μm and 30 μm, clad appearance of 60 μm was straight seam edges and a smooth surface which wetting angle was 60°. Zinc-rich zone at the seam edges was formed by zinc dissolution and motel pool oscillating, and zinc content of 10 μm and 30 μm were 5.8% and 7.75%. Zinc content of 60 μm was 14.61%, and it was a belt between galvanized steel and welding seam. The thickness of intermetallic compounds layer was in the range of 1–8 μm, and it changed with the thickness of zinc coating. The average hardness of the reaction layer of 60 μm is 9.197 GPa.

  20. Active brazed diamond and cubic boron nitride interfacial nanostructure and application

    International Nuclear Information System (INIS)

    Klotz, U.E.; Elsener, H.R.; Elsener, H.R.

    2005-01-01

    Active brazing is an effective technique for joining diamond or cBN grit onto metallic substrates. Current use of this technique is being made for super abrasive, high performance tools. The lecture will give an overview over different aspects such as (i) tool performance in selected applications, (ii) interfacial nanostructure between super abrasive grit and brazing alloys matrix, (iii) attempts to computer model such interface reactions and (iv) recent improvements of the abrasion resistance of the brazing alloy itself. Super abrasive tools with outstanding performance in applications such as grinding, honing or stone cutting can be manufactured by a single-layer of brazed diamond or cBN grit. A method to obtain regular grit patterns will be presented. Examples of prototype tools and their performance in different applications will be shown. The investigation of interface reactions between diamond and active brazing alloys plays an important role to further improve the brazing process and resulting tool performance. The interfacial nanostructure is characterised by a thin reaction layer of Ti with diamond and cBN, respectively. Results for Ag- and Cu-based brazing alloys will be presented and discussed in view of the influence of brazing process parameters and brazing alloy matrix. Computer modelling of the thermodynamics and kinetics of the interface reactions may allow optimising the process parameters. This requires reliable databases currently being built up. The potential of such methods in ceramic to metal joining will be described. The abrasion resistance of brazing alloys itself plays an important role for tool performance. A new method to achieve a dispersion of nano sized TiC precipitates in the alloy matrix by addition of an organic binder, decomposing during brazing will be presented. In an outlook further applications of brazed diamond grit, such as thermal management materials will be discussed. (author)

  1. Thermo-physical characterization of the Fe67Mo6Ni3.5Cr3.5P12C5.5B2.5 bulk metallic glass forming alloy

    International Nuclear Information System (INIS)

    Bochtler, Benedikt; Gross, Oliver; Gallino, Isabella; Busch, Ralf

    2016-01-01

    The iron-phosphorus based bulk metallic glass forming alloy Fe 67 Mo 6 Ni 3.5 Cr 3.5 P 12 C 5.5 B 2.5 is characterized with respect to its thermophysical properties, crystallization and relaxation behavior, as well as its viscosity. The alloy provides a high critical casting thickness of 13 mm, thus allowing for the casting of amorphous parts with a considerable size. Calorimetric measurements reveal the characteristic transformation temperatures, transformation enthalpies, and the specific heat capacity. The analyses show that no stable supercooled liquid region exists upon heating. The specific heat capacity data are used to calculate the enthalpy, entropy, and Gibbs free energy differences between the crystalline and the supercooled liquid state. The crystallization behavior of amorphous samples upon heating is analyzed by differential scanning calorimetry and X-ray diffraction, and a time-temperature-transformation diagram is constructed. Dilatometry is used to determine the thermal expansion behavior. The equilibrium viscosity below the glass transition as well as volume relaxation behavior are measured by three-point beam bending and dilatometry, respectively, to assess the kinetic fragility. With a kinetic fragility parameter of D* = 21.3, the alloy displays a rather strong liquid behavior. Viscosity above the melting point is determined using electromagnetic levitation in microgravity on a reduced gravity aircraft in cooperation with the German Aerospace Center (DLR). These high-temperature viscosity data are compared with the low-temperature three-point beam bending measurements. The alloy displays a strong liquid behavior at low temperatures and a fragile behavior at high temperatures. These results are analogous to the ones observed in several Zr-based bulk metallic glass forming liquids, indicating a strong to fragile liquid-liquid transition in the undercooled liquid, which is obscured by crystallization.

  2. Thermochemistry of brazing ceramics and metals in air

    Energy Technology Data Exchange (ETDEWEB)

    Bobzin, Kirsten; Schlaefer, Thomas; Kopp, Nils [RWTH Aachen (DE). Surface Engineering Inst. (IOT)

    2011-08-15

    Reactive air brazing offers economically and technologically advantageous joining of ceramics to metals. Solid oxide fuel cells and membranes for oxyfuel combustion are recent fields of application. However, it remains a problem that strong metallurgical reactions between brazes and base materials occur. These reactions were analysed by differential scanning calorimetry tests to get a better understanding. Therefore, three braze alloys (Ag8Cu, Ag8Cu0.5Ti and Ag4Cu4Ni) and five base materials (alumina, 3YSZ partially stabilised zirconia, BSCF perovskite ceramic, X1CrTi-La22 and X15CrNiSi25-20) were investigated. The reaction peaks correlate with the formation of reaction layers, which were observed in metallographic analysis of brazed specimens. The results help to explain the reaction mechanisms and allow optimised selection of filler metals and brazing temperature. (orig.)

  3. High Temperature Oxidation Behavior of gamma-Ni+gamma'-Ni3Al Alloys and Coatings Modified with Pt and Reactive Elements

    Energy Technology Data Exchange (ETDEWEB)

    Mu, Nan [Iowa State Univ., Ames, IA (United States)

    2007-12-01

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000 C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455 C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain β-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used {beta}-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt + Hf-modified γ-Ni + γ-Ni3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase γ-Ni and γ'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al2O3 formation by suppressing the NiO growth on both γ-Ni and γ'Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at

  4. Brazed thermocouple pass-through for sodium service in a liquid-metal-cooled fast breeder reactor

    International Nuclear Information System (INIS)

    Walker, D.E.

    1975-10-01

    Sensors installed in special fuel elements for the EBR-II reactor had 30-ft-long leads that would pass from the sodium environment through a sealed bulkhead. A hydrogen-atmosphere, induction-heated brazing furnace was constructed to simultaneously braze 20-26 separate sensor leads at one time. The brazed seals were leak-tight, and the sheath wall has less than 10 percent interaction with the braze alloy

  5. PITTING CORROSION IN EROSIVE CONDITION OF AGED 550°C CU10NI-3AL-1,3FE ALLOY IN 0,01 M NA2 SO4

    Directory of Open Access Journals (Sweden)

    Rodrigo Nascimento Liberto

    2012-09-01

    Full Text Available This study evaluates the effect of aging at 550°C on pitting corrosion of Cu10Ni-3Al-1.3Fe alloy, after potentiodynamic polarization test in 0.01 M Na2 SO4 in erosive condition. Cold rolled sheet specimens were solution treated at 900°C for 1 hour, and aged at 550°C until 1,032 hours. The investigation was carried out by potentiodynamic polarization in electrolyte consisted of 0.01 M Na2 SO4 with 10 wt. (% of Al2 O3 abrasive particles. After the polarization tests, specimens were analyzed by optical microscopy and scanning electron microscopy techniques to examine the morphology of the corroded regions. Result show that all samples present a passivity break potential (Eq that characterizes the initiation of pitting corrosion. However, it is not observed any significant change in the value of passivity break potential as a function of aging time. The mechanism of pitting corrosion in the studied alloys can be the passivity breakdown by the action of sulfate ion, followed by growth of pit by galvanic action or dissolution of the copper in cupric and cuprous ions and membrane formation of cuprous oxide over the pit

  6. Brazing molybdenum and tungsten for high temperature service

    International Nuclear Information System (INIS)

    Lundberg, L.B.; Turner, W.C.; Hoffman, C.G.

    1978-01-01

    Investigations were conducted to develop vacuum brazes for molybdenum and tungsten which can be used in seal joint applications up to 1870 K (1597 C, 2907 F). Joints were attempted in molybdenum, tungsten and tungsten--molybdenum. The braze materials included: Ti--10Cr powder, Ti--30V wire, Ti--65V wire, V wire, Ni electroplate, MoB--50MoC powder mixture, V--50Mo powder mixture, Mo--15MoB 2 powder mixture and Mo--49V--15MoB 2 powder mixture. Braze temperature ranged from 1900 K (1627 C, 2961 F) to 2530 K, (2257 C, 4095 F), and leak-tight joints were made with all braze materials except Ti--10Cr. After heat treatments up to 1870 K (1597 C, 2907 F) Kirkendall voiding was found to cause leakage of some of the joints made with only substitutional alloying elements. However, adding base metal powders to the braze or narrowing the root opening eliminated this problem. Kirkendall voiding was not a problem when interstitial elements were a major ingredient in the braze material. Shear testing of Ti--65V, V, MoB--50MoC and V--50Mo brazed molybdenum at 1670 K (1397 C, 2547 F) indicated strengths equal to or better than the base metal. Ti--65V, V--50Mo and MoB--50MoC brazed joints were exposed to basalt at 1670 K (1397 C, 2547 F) for 3 h without developing leaks

  7. PDS 1-5. Divertor heat sink materials pre- and post-neutron irradiation. Tensile and fatigue tests of brazed joints of molybdenum alloys and 316L stainless steel

    International Nuclear Information System (INIS)

    Lind, Anders.

    1994-01-01

    Tensile specimens from brazed joints of molybdenum alloys (TZM or Mo-5%Re) and Type 316L austenitic stainless steel tubes have been tested at ambient temperature and 127 degrees C before and after neutron irradiation at about 40 degrees C to approximately 0.2 dpa. The unirradiated specimens showed generally ductile behaviour, but the irradiated specimens were notch sensitive and failed in a brittle manner with zero elongation; in all cases the fracture occurred in the molybdenum alloy. The brittle behaviour is consistent with previously published data and results from the increase in strength (radiation hardening) and the associated increase in the ductile-brittle transition temperature (radiation embrittlement) induced in the body-centered-cubic (BCC) molybdenum alloys by irradiation to relatively low displacement doses. The same type of irradiated specimens were also used in fatigue tests. However, the results from the fatigue tests are too limited and complementary studies are needed. During exposure to water locally up to 25% of the wall thickness of the Mo-alloys has corroded away. These observations cast serious doubts on the viability of the molybdenum alloys for divertor applications in fusion systems. 8 refs, 29 figs

  8. Columnar-to-Equiaxed Transition and Equiaxed Grain Alignment in Directionally Solidified Ni3Al Alloy Under an Axial Magnetic Field

    Science.gov (United States)

    Liu, Huan; Xuan, Weidong; Xie, Xinliang; Li, Chuanjun; Wang, Jiang; Yu, Jianbo; Li, Xi; Zhong, Yunbo; Ren, Zhongming

    2017-09-01

    The effect of an axial magnetic field on the solidification structure in directionally solidified Ni-21.5Al-0.4Zr-0.1B (at. pct) alloy was investigated. The experimental results indicated that the application of a high magnetic field caused the deformation of dendrites and the occurrence of columnar-to-equiaxed transition (CET). The magnetic field tended to orient the 〈001〉 crystal direction of the equiaxed grains along the magnetic field direction. The bulk solidification experiment under a high magnetic field showed that the crystal exhibited magnetic crystalline anisotropy. Further, the thermoelectric (TE) magnetic force and TE magnetic convention were analyzed by three-dimensional (3-D) numerical simulations. The results showed that the maximum value of TE magnetic force localized in the vicinity of the secondary dendrite arm root, which should be responsible for the dendrite break and CET. Based on the high-temperature creep mechanism, a simple model was proposed to describe the magnetic field intensity needed for CET: B ≥ kG^{ - 1.5} R^{1.25} . The model is in good agreement with the experiment results. The experimental results should be attributed to the combined action of TE magnetic effects and the magnetic moment.

  9. The role of antiphase boundaries in the kinetic process of the L12→ D022 structural change of an Ni3Al0.45V0.50 alloy

    International Nuclear Information System (INIS)

    Tanimura, Makoto; Koyama, Yasumasa

    2006-01-01

    The influence of antiphase boundaries (APBs) on the kinetic process of the L1 2 → D0 22 structural change in an Ni 3 Al 0.45 V 0.50 alloy has been investigated by transmission electron microscopy. The structural change includes two kinetic factors, i.e., the periodic introduction of antiphase-shifted planes (APSPs) in the L1 2 structure and V diffusion in the L1 2 matrix. Our results revealed that APB migration was accompanied by V diffusion as if to sweep the V atoms out of the antiphase domains (APDs). It was also found that the APBs served as the nucleation sites of the D0 22 regions, because the combination of the migrated APBs produced the APSPs in the L1 2 structure. On this basis, it is proposed that the APBs bring together the two kinetic factors in the process of the L1 2 → D0 22 structural change, the physical origin of which is the variation in the charge density distribution of the APDs due to APB migration

  10. Pitting Corrosion of Ni3(Si,Ti+2Cr Intermetallic Compound at Various Chloride Concentrations

    Directory of Open Access Journals (Sweden)

    Gadang Priyotomo

    2014-05-01

    Full Text Available The pitting corrosion of Ni3(Si,Ti with 2 at% Cr containing two regions of a Ni3(Si,Ti single-phase of L12 structure and a mixture phase of of (L12 +Niss was investigated as function of chloride concentrations by using a polarization method, scanning electron microscope and energy dispersive X-Ray spectroscopy in neutral sodium chloride solutions at 293 K.  The pitting corrosion of Ni3(Si,Ti with and without the addition of aluminium and type C276 alloy were also studied under the same experimental condition for the comparison.  The pitting potential obtained for the Ni3(Si,Ti with 2 at% Cr decreased with increasing chloride concentration.  The specific pitting potentials and the pitting potentials were decreased in the order of C276 alloy > Ni3(Si,Ti > Ni3(Si,Ti + 2Cr > Ni3(Si,Ti + 4Al, which means that the pitting corrosion resistance of Ni3(Si,Ti with 2 at% Cr was higher than Ni3(Si,Ti with 4 at% Al, but lower than that of Ni3(Si,Ti.  A critical chloride concentration of Ni3(Si,Ti with 2 at% Cr was found to be higher than that of Ni3(Si,Ti with at% Al. In addition, the presence of high concentration for oxygen indicates the occurrence of pit formation.

  11. A review of oxide, silicon nitride, and silicon carbide brazing

    International Nuclear Information System (INIS)

    Santella, M.L.; Moorhead, A.J.

    1987-01-01

    There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed

  12. Dissimilar Brazed Joints Between Steel and Tungsten Carbide

    Science.gov (United States)

    Voiculescu, I.; Geanta, V.; Binchiciu, H.; Iovanas, D.; Stefanoiu, R.

    2017-06-01

    Brazing is a joining process used to obtain heterogeneous assemblies between different materials, such as steels, irons, non-ferrous metals, ceramics etc. Some application, like asphalt cutters, require quick solutions to obtain dissimilar joints at acceptable costs, given the very short period of operation of these parts. This paper presents some results obtained during the brazing of dissimilar joints between steel and tungsten carbide by using different types of Ag-Cu system filler materials alloyed with P and Sn. The brazing techniques used were oxygen-gas flame and induction joining. The brazing behaviour was analysed in cross sections by optical and electron microscopy. The metallographic analysis enhanced the adhesion features and the length of penetration in the joining gap. The melting range of the filler materials was measured using thermal analysis.

  13. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    Science.gov (United States)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  14. Atomistic calculations of hydrogen interactions with Ni3Al grain boundaries and Ni/Ni3Al interfaces

    International Nuclear Information System (INIS)

    Baskes, M.I.; Angelo, J.E.; Moody, N.R.

    1995-01-01

    Embedded Atom Method (EAM) potentials have been developed for the Ni/Al/H system. The potentials have been fit to numerous properties of this system. For example, these potentials represent the structural and elastic properties of bulk Ni, Al, Ni 3 Al, and NiAl quite well. In addition the potentials describe the solution and migration behavior of hydrogen in both nickel and aluminum. A number of calculations using these potentials have been performed. It is found that hydrogen strongly prefers sites in Ni 3 Al that are surrounded by 6 Ni atoms. Calculations of the trapping of hydrogen to a number of grain boundaries in Ni 3 Al have been performed as a function of hydrogen chemical potential at room temperature. The failure of these bicrystals under tensile stress has been examined and will be compared to the failure of pure Ni 3 Al boundaries. Boundaries containing a preponderance of nickel are severely weakened by hydrogen. In order to investigate the potential embrittlement of γ/γ' alloys, trapping of hydrogen to a spherical Ni 3 Al precipate in nickel as a function of chemical potential at room temperature has been calculated. It appears that the boundary is not a strong trap for hydrogen, hence embrittlement in these alloys is not primarily due to interactions of hydrogen with the γ/γ interface

  15. Microstructure and mechanical properties of Ni3Al intermetallics prepared by directional solidification electromagnetic cold crucible technique

    OpenAIRE

    Hong-sheng Ding; Guo-tian Wang; Rui-run Chen

    2017-01-01

    The present work focused on the Ni3Al-based alloy with a high melting point. The aim of the research is to study the effect of withdrawal rate on the microstructures and mechanical properties of directionally solidified Ni-25Al alloy. Ni3Al intermetallics were prepared at different withdrawal rates by directional solidification (DS) in an electromagnetic cold crucible directional solidification furnace. The DS samples contain Ni3Al and NiAl phases. The primary dendritic spacing (λ) decreases ...

  16. Microwave-assisted brazing of alumina ceramics for electron tube ...

    Indian Academy of Sciences (India)

    of Ti-based compounds at the substrate-filler alloy interfaces of the microwave and conventionally brazed joints. ... During conventional joining of ce- ... Mayur Shukla et al for various applications due to their enhanced toughness and wear resistance. Aravindan and Krishnamurthy [15] joined sintered alumina–30% zirconia ...

  17. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by

  18. Laser Welding-Brazing of Immiscible AZ31B Mg and Ti-6Al-4V Alloys Using an Electrodeposited Cu Interlayer

    Science.gov (United States)

    Zhang, Zequn; Tan, Caiwang; Wang, Gang; Chen, Bo; Song, Xiaoguo; Zhao, Hongyun; Li, Liqun; Feng, Jicai

    2018-03-01

    Metallurgical bonding between immiscible system AZ31B magnesium (Mg) and Ti-6Al-4V titanium (Ti) was achieved by adding Cu interlayer using laser welding-brazing process. Effect of the laser power on microstructure evolution and mechanical properties of Mg/Cu-coated Ti joints was studied. Visually acceptable joints were obtained at the range of 1300 to 1500 W. The brazed interface was divided into three parts due to temperature gradient: direct irradiation zone, intermediate zone and seam head zone. Ti3Al phase was produced along the interface at the direct irradiation zone. Ti-Al reaction layer grew slightly with the increase in laser power. A small amount of Ti2(Cu,Al) interfacial compounds formed at the intermediate zone and the ( α-Mg + Mg2Cu) eutectic structure dispersed in the fusion zone instead of gathering when increasing the laser power at this zone. At the seam head zone, Mg-Cu eutectic structure was produced in large quantities under all cases. Joint strength first increased and then decreased with the variation of the laser power. The maximum fracture load of Mg/Cu-coated Ti joint reached 2314 N at the laser power of 1300 W, representing 85.7% joint efficiency when compared with Mg base metal. All specimens fractured at the interface. The feature of fracture surface at the laser power of 1100 W was characterized by overall smooth surface. Obvious tear ridge and Ti3Al particles were observed at the fracture surface with increase in laser power. It suggested atomic diffusion was accelerated with more heat input giving rise to the enhanced interfacial reaction and metallurgical bonding in direct irradiation zone, which determined the mechanical properties of the joint.

  19. Induction Processed Separable Tubular Brazed Connectors

    National Research Council Canada - National Science Library

    Hunt, V

    1966-01-01

    .... The induction process was selected for brazing the separable tube connectors. Special plier-type induction brazing tools were made to permit the brazing of M-1 thrust chamber transition tube joints to the fuel torus. An 82% gold-18...

  20. Brazed Diamond Micropowder Bur Fabricated by Supersonic Frequency Induction Heating for Precision Machining

    Science.gov (United States)

    Ma, Bojiang; Lou, Jianpeng; Pang, Qian

    2014-04-01

    The common brazed diamond micropowder bur fabricated in a vacuum furnace produces an even brazing alloy surface. The small brazed diamond grits show low outcropping from the brazing alloy surface, and the chip space between them is small. The bur shows a low grinding efficiency and poor heat dissipation. In this study, a brazed diamond micropowder bur was fabricated by supersonic frequency induction heating. The method afforded a fluctuant surface on the brazing alloy. The brazed diamond grits with an outcropping height distributed uniformly on the fluctuant surface. The fluctuant surface showed a certain chip space. These characteristics of the tool increased the grinding efficiency and decreased the temperature of the grinding arc area. The roughness R a of the ceramic tile surface trimmed by the tool cylinder was between 0.09 and 0.12 μm. In the first 90 min, the decrease in the weight of the ceramic tile ground by the tool cylinder was higher than that ground by the tool fabricated in a vacuum furnace. When the ceramic tile was cylindrically ground, the temperature of the grinding arc area measured using a thermocouple remained below 70 °C.

  1. Wetting evaluation of silver based braze alloys onto zirconia metalized with reactive elements for application in oil well drill bots; Avaliacao do molhamento de ligas de adicao a base de prata sobre zirconia polida e metalizada com elementos ativos para aplicacao em brocas de perfuracao de pocos de petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, J.C.; Silva, J.M.; Santos, P.R.F.; Nascimento, R.M.; Martinelli, A.E. [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil). Dept. de Engenharia de Materiais], Email: jocabuzo@gmail.com; Pimenta, J.S. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Drill bits with hard ceramic inserts are often used on drilling operations. The cutting and crushing action of rocks will produce failures in the tricone bits, which are related to wear; total or partial rupture of the drill bit body or even the inserts; thermal shock and corrosion. The research of better drill bits with ceramic inserts thermally more stable and mechanically stronger, will lead to an increase of their lifetime, and so reducing costs of substitution and maintenance. In the present work, some silver based braze alloys were melted onto zirconia YSZ substrates metallized or not with active metals. inside a furnace with vacuum of 10{sup -5} mbar to evaluate the wetting behavior. The system with AgCuTi and the non metallized YSZ ceramic, showed low contact angles and stable interfaces, which may be appropriate for brazing metal/ceramic parts. (author)

  2. High-temperature brazing for reliable tungsten-CFC joints

    International Nuclear Information System (INIS)

    Koppitz, Th; Pintsuk, G; Reisgen, U; Remmel, J; Hirai, T; Sievering, R; Rojas, Y; Casalegno, V

    2007-01-01

    The joining of tungsten and carbon-based materials is demanding due to the incompatibility of their chemical and thermophysical properties. Direct joining is unfeasible by the reason of brittle tungsten carbide formation. High-temperature brazing has been investigated in order to find a suitable brazing filler metal (BFM) which successfully acts as an intermediary between the incompatible properties of the base materials. So far only low Cr-alloyed Cu-based BFMs provide the preferential combination of good wetting action on both materials, tolerable interface reactions, and a precipitation free braze joint. Attempts to implement a higher melting metal (e.g. Pd, Ti, Zr) as a BFM have failed up to now, because the formation of brittle precipitations and pores in the seam were inevitable. But the wide metallurgical complexity of this issue is regarded to offer further joining potential

  3. Finding Brazing Voids by Holography

    Science.gov (United States)

    Galluccio, R.

    1986-01-01

    Vibration-induced interference fringes reveal locations of defects. Holographic apparatus used to view object while vibrated ultrasonically. Interference fringes in hologram reveal brazing defects. Holographic technique locates small voids in large brazed joints. Identifies unbrazed regions 1 in. to second power (6 cm to the second power) or less in area.

  4. Analysis of Brazing Effect on Hot Corrosion Behavior of a Nickel-Based Aerospace Superalloy

    Science.gov (United States)

    Esmaeili, N.; Ojo, O. A.

    2018-02-01

    The effects of brazing and use of composite powder mixture as interlayer material on hot corrosion resistance of brazed IN738 superalloy were studied. Brazing was observed to result in significant reduction in the hot corrosion resistance of the superalloy. However, application of composite powder mixture, which consists of additive superalloy powder, enhanced the hot corrosion resistance of brazed samples. It is also found that although the use of composite powder mixture increased hot corrosion resistance of brazed alloy, if the additive powder completely melts, which is possible during brazing, it can significantly reduce the hot corrosion resistance of the brazed joint. Elemental micro-segregation during solidification of the joint with completely melted powder mixture produces chromium-depleted zones and consequently reduces hot corrosion resistance, since a uniform distribution and adequate chromium concentration are necessary to combat hot corrosion. This has not been previously reported in the literature and it is crucial to the use of composite powder mixture for enhancing the properties of brazed superalloys.

  5. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    Directory of Open Access Journals (Sweden)

    J. W. Elmer

    2001-05-01

    Full Text Available Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC. Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi and 3.45 MPa (500 psi], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa, full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two

  6. Brasagem da zircônia metalizada com titânio à liga Ti-6Al-4V Brazing of metalized zirconia with titanium to Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    J. S. Pimenta

    2012-06-01

    Full Text Available Zircônia tetragonal estabilizada com ítria foi mecanicamente metalizada com titânio e a condição de molhamento avaliada com as ligas convencionais Ag-28Cu e Au-18Ni. Estas dissolveram o revestimento de titânio para uma completa distribuição deste metal ativo na superfície cerâmica, gerando uma liga ativa in situ e possibilitando adequadas ligações químicas ao metal base na temperatura de união. Os melhores resultados de molhamento foram selecionados para brasagem indireta em forno de alto-vácuo nas juntas ZrO2/Ti-6Al-4V. Testes de detecção de vazamento de gás hélio foram realizados na interface de união das juntas; amostras removidas na seção transversal de juntas estanques foram examinadas por técnicas de análise microestrutural. Formou-se uma camada escura adjacente à cerâmica metalizada, responsável pelo molhamento ocasionado pela liga Ag-28Cu. Entretanto, o uso da liga Au-18Ni resultou em precipitação de intermetálicos e microtrincamento interfacial. Perfis de microdureza através da interface resultante até onde a zircônia mostrou típico escurecimento não indicaram alternância significativa entre medições consecutivas; os resultados dos ensaios de resistência mecânica à flexão-3p foram considerados satisfatórios.Yttria tetragonal zirconia polycrystal was mechanically metallized with titanium and the wetting behavior on the ceramic surface was analyzed using the conventional fillers Ag-28Cu and Au-18Ni. These alloys had dissolved the active metal coating, which acts to zirconia reduction on its surface and promoting suitable chemical bonding to the metallic member. Better wetting results were selected for indirect brazing in a high-vacuum furnace for ZrO2/Ti-6Al-4V simple butt joints. Helium gas leak detection was made at the joints interface; samples were removed from the tight joints cross-section and examined by microstructural analysis techniques and EDX analysis. There was formation of a dark

  7. Manufacturing and testing in reactor relevant conditions of brazed plasma facing components of the ITER divertor

    International Nuclear Information System (INIS)

    Bisio, M.; Branca, V.; Marco, M. Di; Federici, A.; Grattarola, M.; Gualco, G.; Guarnone, P.; Luconi, U.; Merola, M.; Ozzano, C.; Pasquale, G.; Poggi, P.; Rizzo, S.; Varone, F.

    2005-01-01

    A fabrication route based on brazing technology has been developed for the realization of the high heat flux components for the ITER vertical target and Dome-Liner. The divertor vertical target is armoured with carbon fiber reinforced carbon and tungsten in the lower straight part and in the upper curved part, respectively. The armour material is joined to heat sinks made of precipitation hardened copper-chromium-zirconium alloy. The plasma facing units of the dome component are based on a tungsten flat tile design with hypervapotron cooling. An innovative brazing technique based on the addition of carbon fibers to the active brazing alloy, developed by Ansaldo Ricerche for applications in the field of the energy production, has been used for the carbon fiber composite to copper joint to reduce residual stresses. The tungsten-copper joint has been realized by direct casting. A proper brazing thermal cycle has been studied to guarantee the required mechanical properties of the precipitation hardened alloy after brazing. The fabrication route of plasma facing components for the ITER vertical target and dome based on the brazing technology has been proved by means of thermal fatigue tests performed on mock-ups in reactor relevant conditions

  8. Influence of electroless coatings of Cu, Ni-P and Co-P on MmNi3.25Al0.35Mn0.25Co0.66 alloy used as anodes in Ni-MH batteries

    International Nuclear Information System (INIS)

    Raju, M.; Ananth, M.V.; Vijayaraghavan, L.

    2009-01-01

    Electroless coatings of Ni-P, Co-P and Cu were applied on the surface of non-stoichiometric MmNi 3.25 Al 0.35 Mn 0.25 Co 0.66 (Mm: misch metal) metal hydride alloy. Elemental analysis was made with Energy Dispersive X-ray Analysis (EDAX). The structural analysis of bare and coated alloys was done by X-ray diffraction (XRD) whereas surface morphology was examined with scanning electron microscope (SEM) and transmission electron microscope (TEM). The electrode characteristics inclusive of electrochemical capacity and cycle life were studied at C/5 rate. Superior performance is obtained with copper coated alloy. Microstructure observations indicate that the observed excellent performance could be attributed to uniform and efficient surface coverage with copper. Also, lanthanum surface enrichment in samples during Cu coating leads to improvement in performance. It is inferred from electro analytical investigations that copper coatings act as microcurrent collectors with alterations in hydrogen transport mechanism and facilitate charge transfer reaction on the alloy surface without altering battery properties. Moreover, supportive first time TEM evidence of existence of such copper nano current collectors (about 8 nm in diameter and length about 20 nm) is reported.

  9. Brazing copper to dispersion-strengthened copper

    Energy Technology Data Exchange (ETDEWEB)

    Ryding, D.G.; Allen, D.; Lee, R.

    1996-08-01

    The Advanced Photon Source (APS) is a state-of-the-art synchrotron light source that will produce intense x-ray beams, which will allow the study of smaller samples and faster reactions and processes at a greater level of detail that has been possible to date. The beam is produced by using third-generation insertion devices in a 7 GeV electron/positron storage ring that is 1100 meters in circumference. The heat load from these intense high power devices is very high and certain components must sustain total heat loads of 3 to 15 kW and heat fluxes of 30 W/mm{sup 2}. Because the beams will cycle on and off many times, thermal shock and fatigue will be a problem. High heat flux impinging on a small area causes a large thermal gradient that results in high stress. GlidCop{reg_sign}, a dispersion strengthened copper, is the desired material because of its high thermal conductivity and superior mechanical properties as compared to copper and its alloys. GlidCop is not amenable to joining by fusion welding, and brazing requires diligence because of high diffusivity. Brazing procedures were developed using optical and scanning electron microscopy.

  10. Mechanical design of ceramic beam tube braze joints for NOvA kicker magnets

    International Nuclear Information System (INIS)

    Ader, C.R.; Reilly, R.E.; Wilson, J.H.

    2010-01-01

    The NO?A Experiment will construct a detector optimized for electron neutrino detection in the existing NuMI neutrino beam. The NuMI beam line is capable of operating at 400 kW of primary beam power and the upgrade will allow up to 700 kW. Ceramic beam tubes are utilized in numerous kicker magnets in different accelerator rings at Fermi National Accelerator Laboratory. Kovar flanges are brazed onto each beam tube end, since kovar and high alumina ceramic have similar expansion curves. The tube, kovar flange, end piece, and braze foil alloy brazing material are stacked in the furnace and then brazed. The most challenging aspect of fabricating kicker magnets in recent years have been making hermetic vacuum seals on the braze joints between the ceramic and flange. Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. The ceramic-filler metal interface is normally the weak layer when failure does not occur within the ceramic. Differences between active brazing filler metal and the moly-manganese process will be discussed along with the applicable results of these techniques used for Fermilab production kicker tubes.

  11. The Application of 40Ti-35Ni-25Nb Filler Foil in Brazing Commercially Pure Titanium

    Directory of Open Access Journals (Sweden)

    Shan-Bo Wang

    2018-03-01

    Full Text Available The clad ternary 40Ti-35Ni-25Nb (wt % foil has been applied in brazing commercially pure titanium (CP-Ti. The wavelength dispersive spectroscope (WDS was utilized for quantitative chemical analyses of various phases/structures, and electron back scattered diffraction (EBSD was used for crystallographic analyses in the brazed joint. The microstructure of brazed joint relies on the Nb and Ni distributions across the joint. For the β-Ti alloyed with high Nb and low Ni contents, the brazed zone (BZ, consisting of the stabilized β-Ti at room temperature. In contrast, eutectoid decomposition of the β-Ti into Ti2Ni and α-Ti is widely observed in the transition zone (TZ of the joint. Although average shear strengths of joints brazed at different temperatures are approximately the same level, their standard deviations decreased with increasing the brazing temperature. The presence of inherent brittle Ti2Ni intermetallics results in higher standard deviation in shear test. Because the Ni content is lowered in TZ at a higher brazing temperature, the amount of eutectoid is decreased in TZ. The fracture location is changed from TZ into BZ mixed with α and β-Ti.

  12. Brazing process in nuclear fuel element fabrication

    International Nuclear Information System (INIS)

    Katam, K.; Sudarsono

    1982-01-01

    The purpose of the brazing process is to join the spacers and pads of fuel pins, so that the process is meant as a soldering technique and not only as a hardening or reinforcing process such as in common brazing purposes. There are some preliminary processes before executing the brazing process such as: materials preparation, sand blasting, brazing metal coating tack welding the spacers and pads on the fuel cladding. The metal brazing used is beryllium in strip form which will be evaporated in vacuum condition to coat the spacers and pads. The beryllium vapor and dust is very hazardous to the workers, so all the line process of brazing needs specials safety protection and equipment to protect the workers and the processing area. Coating process temperature is 2470 deg C with a vacuum pressure of 10 -5 mmHg. Brazing process temperature process is 1060 deg C with a vacuum pressure of 10 -6 mmHg. The brazing process with beryllium coating probably will give metallurgical structural change in the fuel cladding metal at the locations of spacers and pads. The quality of brazing is highly influenced by and is depending on the chemical composition of the metal and the brazing metal, materials preparations, temperature, vacuum pressure, time of coating and brazing process. The quality control of brazing could be performed with methods of visuality geometry, radiography and metallography. (author)

  13. Grain boundaries in Ni3Al. 2

    International Nuclear Information System (INIS)

    Kung, H.; Sass, S.L.

    1992-01-01

    This paper discusses the dislocation structure of small angle tilt and twist boundaries in ordered Ni 3 Al, with and without boron, investigated using transmission electron microscopy. Dislocation with Burgers vectors that correspond to anti-phase boundary (APB)-coupled superpartials were found in small angle twist boundaries in both boron-free and boron-doped Ni 3 Al, and a small angle tilt boundary in boron-doped Ni 3 Al. The boundary structures are in agreement with theoretical models proposed by Marcinkowski and co-workers. The APB energy determined from the dissociation of the grain boundary dislocations was lower than values reported for isolated APBs in Ni 3 Al. For small angle twist boundaries the presence of boron reduced the APB energy at the interface until it approached zero. This is consistent with the structure of these boundaries containing small regions of increased compositional disorder in the first atomic plane next to the interface

  14. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present paper...... presents a combined numerical and experimental method for fast determination of appropriate coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper. The method has...

  15. An unconventional set-up for fluxless brazing of aluminium

    CERN Document Server

    Loos, Robert

    1999-01-01

    In order to successfully braze aluminium alloy assemblies without the use of oxide-removing fluxes, an evironment with very low contaminant level is mandatory. This is mostly achieved by using a vacuum furnace. Brazing under inert gas of sufficient purity is also possible. The method reported upon here makes use of a stainless steel bag which can enter a traditional air furnace. The bag is evacuated, giving a well distributed mechanical pressure on the parts to join. The intrinsic handicap of poor vacuum is compensated by regular inert gas flushing, even at high temperatures. The set-up works rather well, and the idea is believed to yield a valuable strategic and economic option, for the realization of special equipment as well as for prototyping work. We intend to use the principle for the CMS Preshower cooling screens.

  16. The effect of graphite precipitates in Ni3Al/C composite on tribological properties

    Directory of Open Access Journals (Sweden)

    A. Janas

    2010-01-01

    Full Text Available The study shows the results of investigations of the tribological properties of cast Ni3Al/C composite and compares them with the properties of pure intermetallic phases of the Ni3Al type. An inspiration to these studies was a surprising similarity observed between the microstructure of iron-carbon alloys, and specifically of different cast iron grades, and the microstructure of, absolutely different in terms of the chemical composition, nickel-aluminium alloy. Because of carbon present in the alloy, an attempt was made to determine what effect the presence of graphite (acting as a lubricant might have on the abrasive wear behaviour of alloy during lubricated friction test. Tests were made on a Miller apparatus, used for active testing of the abrasive wear resistance. The specimen loss of mass was determined in function of time.

  17. Fast diffusion in the intermetallics Ni3Sb and Fe3Si: a neutron scattering study

    International Nuclear Information System (INIS)

    Randl, O.G.

    1994-02-01

    We present the results of neutron scattering experiments designed to elucidate the reason for the extraordinarily fast majority component diffusion in two intermetallic alloys of DO 3 structure, Fe 3 Si and Ni 3 Sb: We have performed diffraction measurements in order to determine the crystal structure and the state of order of both alloys as a function of composition and temperature. The results on Fe 3 Si essentially confirm the classical phase diagram: The alloys of a composition between 16 and 25 at % Si are DO 3 -ordered at room temperature and disorder at high temperatures. The high-temperature phase Ni 3 Sb also crystallizes in the DO 3 structure. Vacancies are created in one Ni sublattice at Sb contents beyond 25 at %. In a second step the diffusion mechanism in Ni 3 Sb has been studied by means of quasielastic neutron scattering. The results are reconcileable with a very simple NN jump model between the two different Ni sublattices. Finally, the lattice dynamics of Fe 3 Si and Ni 3 Sb has been studied by inelastic neutron scattering in dependence of temperature (both alloys) and alloy composition (Fe 3 Si only). The results on Fe 3 Si indicate clearly that phonon enhancement is not the main reason for fast diffusion in this alloy. In Ni 3 Sb no typical signs of phonon-enhanced diffusion have been found either. As a conclusion, fast diffusion in DO 3 intermetallics is explained by extraordinarily high vacancy concentrations (several atomic percent) in the majority component sublattices. (author)

  18. Trends in wetting behavior for Ag–CuO braze alloys on Ba0.5Sr0.5Co0.8Fe0.2O(3-δ) at elevated temperatures in air

    Energy Technology Data Exchange (ETDEWEB)

    Joshi, Vineet V.; Meier, Alan; Darsell, Jens; Weil, K. Scott; Bowden, Mark

    2013-06-21

    Ba0.5Sr0.5Co0.80.2O(3-δ)(BSCF) is a potential oxygen separation membrane material for advanced coal based power plants. For this application, BSCF must be joined to a metal. In the current study, Ag-CuO, a reactive air brazing (RAB) alloy was evaluated for brazing BSCF. In-situ contact angle tests were performed on BSCF using Ag-CuO binary mixtures at 950 and 1000°C and the interfacial microstructures were evaluated. Wetting contact angles (θ< 90°) were obtained at short times at 950°C and the contact angles remained constant at 1000°C for 1, 2 and 8 mol% CuO contents. Microstructural analysis revealed the dissolution of copper oxide into the BSCF matrix to form copper-cobalt-oxygen rich dissolution products along the BSCF grain boundary. The formation of a thick interfacial reaction product layer and ridging at the sessile drop triple point indicate that the reaction kinetics are very rapid and that it will require careful process control to obtain the desired thin but continuous interfacial product layer.

  19. Crystal structure changes in Ni3Al and its anomalous temperature dependence of strength

    NARCIS (Netherlands)

    Ramesh, R.; Pathiraj, B.; Kolster, B.H.

    1996-01-01

    The existence of a structural transformation in Ni3Al alloys established earlier through X-ray diffraction, dilatometry and TEM investigations are summarised. The results obtained are discussed through a model proposed. The L12 structure appears to transform to another L12 or to a DO22 structure

  20. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  1. First-principles investigations of Ni3Al(111) and NiAl(110) surfaces at metal dusting conditions

    DEFF Research Database (Denmark)

    Saadi, Souheil; Hinnemann, Berit; Appel, Charlotte C.

    2011-01-01

    We investigate the structure and surface composition of the γ′-Ni3Al(111) and β-NiAl(110) alloy surfaces at conditions relevant for metal dusting corrosion related to catalytic steam reforming of natural gas. In regular service as protective coatings, nickel–aluminum alloys are protected...

  2. Tensile behavior of directionally solidified Ni3Al intermetallics with different Al contents and solidification rates

    Science.gov (United States)

    Lu, Yun; Gu, Jiho; Kim, Sangshik; Hong, Hyunuk; Choi, Heekyu; Lee, Jehyun

    2014-03-01

    Despite the excellent high temperature mechanical properties of the Ni3Al intermetallic compound, its application is still limited due to its inherently weak grain boundary. Recent research advances have demonstrated that the tensile ductility can be enhanced by controlling the grain morphology using a directional solidification. In this study, a series of directional solidification experiments were carried out to increase both the tensile ductility and the strength of Ni3Al alloys by arraying either the ductile phase of γ-Ni-rich dendrite fibers or the hard phase of β-NiAl dendrite fibers in the γ'-Ni3Al matrix. The dendrite arm spacing could be controlled by the solidification rate, and the volume fraction of the γ or β phase could be altered by the Al content, ranging from 23 at.% to 27 at.%. With an increasing Al content, the γ dendritic microstructure was transformed into the β dendrite in the γ' matrix, thereby reducing the tensile ductility by increasing the volume fraction of brittle β dendrites in the γ' matrix. With an increasing solidification rate, the dendrite arm spacing decreased and the tensile properties of Ni3Al varied in a complex manner. The microstructural evolution affecting the tensile behavior of directionally solidified Ni3Al alloy specimens with different solidification rates and Al contents is discussed.

  3. Corrosion Behavior of Ni3(Si,Ti + 2Mo in Hydrochloric Acid Solution

    Directory of Open Access Journals (Sweden)

    Gadang Priyotomo

    2013-10-01

    Full Text Available The corrosion behavior of Ni3(Si,Ti + 2Mo intermetallic compound (L12 and (L12 + Niss mixture region has been investigated using an immersion test, polarization method and surface analytical method (scanning electron microscope and energy-dispersive X-Ray spectrometry in 0.5 kmol/m3 hydrochloric acid (HCl solution at 303 K.  In addition, the results obtained were compared to those of the L12 single-phase Ni3(Si,Ti intermetallic compound and C 276 alloy.  It was found that Ni3(Si,Ti + 2Mo had the preferential dissolution of L12 with a lower Mo concentration compared to (L12 + Niss mixture region.  From the immersion test and polarization curves, Ni3(Si,Ti + 2Mo and C276 showed the lowest corrosion resistance and the highest corrosion resistance in the solution, respectively.  From this work, It implied that unlike C276, Ni3(Si,Ti +2Mo intermetallic compound was difficult to form a stable passive film in HCl solution as well as Ni3(Si,Ti in the same solution.

  4. Effect of the Noble Metals Addition on the Oxidation Behavior of Ni3Al

    Directory of Open Access Journals (Sweden)

    J. J. Ramos-Hernandez

    2018-01-01

    Full Text Available This paper discusses the effect of the addition of noble metals on the microstructure, mechanism, and oxidation kinetics of the Ni3Al intermetallic alloy. Ni3Al was doped with 1% (atomic percent of Au, Ag, Pd, and Pt. Oxidation behavior of the alloys was evaluated at 900, 1000, and 1100°C in O2 for 24 hours. XRD analysis showed that the addition of noble metals favored the oxide growth on preferential crystallographic planes. In addition, the preferential substitution of the noble metals in the Ni3Al structure modifies the surface composition by increasing the Al/Ni ratio. It was observed that most of the alloys showed a subparabolic behavior, and only the intermetallic base and the alloy doped with Ag show a parabolic behavior at 900°C. The developed oxides were analyzed both superficially and in cross section by scanning electron microscopy (SEM and energy dispersive X-ray analysis (EDXA. It was evident that only the intermetallic base showed the formation of a duplex oxide scale (Al2O3/NiO. The alloys doped with noble metals showed the oxide growth practically of pure Al2O3. This was due to a decrease in the diffusion of the Ni cations because of the presence of the noble metals in the crystalline structure.

  5. Detached Melt Nucleation during Diffusion Brazing of a Technical Ni-based Superalloy: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Laux, B.; Piegert, S.

    2015-06-01

    Advanced solidification processes like welding, soldering, and brazing are often characterized by their specific solidification conditions. But they also may include different types of melting processes which themselves are strongly influenced by the initial microstructures and compositions of the applied materials and therefore are decisive for the final quality and mechanical properties of the joint. Such melting processes are often not well- understood because - compared to other fields of solidification science - relatively little research has been done on melting by now. Also, regarding microstructure simulation, melting has been strongly neglected in the past, although this process is substantially different from solidification due to the reversed diffusivities of the involved phases. In this paper we present phase-field simulations showing melting, solidification and precipitation of intermetallic phases during diffusion brazing of directionally solidified and heat-treated high-alloyed Ni- based gas turbine blade material using different boron containing braze alloys. Contrary to the common belief, melting of the base material is not always planar and can be further accompanied by detached nucleation and growth of a second liquid phase inside the base material leading to polycrystalline morphologies of the joint after solidification. These findings are consistent with results from brazed laboratory samples, which were characterized by EDX and optical microscopy, and can be explained in terms of specific alloy thermodynamics and inter-diffusion kinetics. Consequences of the gained new understanding for brazing of high- alloyed materials are discussed.

  6. Graphite to Inconel brazing using active filler metal

    International Nuclear Information System (INIS)

    King, J.F.; Baity, F.W.; Walls, J.C.; Hoffman, D.J.

    1989-01-01

    Ion cyclotron resonant frequency (ICRF) antennas are designed to supply large amounts of auxiliary heating power to fusion-grade plasmas in the Toroidal Fusion Test Reactor (TFTR) and Tore Supra fusion energy experiments. A single Faraday shield structure protects a pair of resonant double loops which are designed to launch up to 2 MW of power per loop. The shield consists of two tiers of actively cooled Inconel alloy tubes with the front tier being covered with semicircular graphite tiles. Successful operation of the antenna requires the making of high integrity bonds between the Inconel tubes and graphite tiles by brazing. This paper discusses this process

  7. Multi-Scale Computational Modeling of Ni-Base Superalloy Brazed Joints for Gas Turbine Applications

    Science.gov (United States)

    Riggs, Bryan

    , ductile a-Ni phase that formed at the joint interface and a hard, brittle multi-phase centerline eutectic. CrB and Ni3B type borides were identified in the eutectic region via electron probe micro-analysis, and a boron diffusion gradient was observed in the BM adjacent to the joint. The volume fraction of centerline eutectic was found to be highly dependent on the extent of the boron diffusion that occurred during brazing and therefore a function of the primary process parameters; hold time, temperature, FM/BM composition, and joint gap. Thermo-Calc(TM) and DICTRA(TM) simulations were used to model the BM dissolution, isothermal solidification and phase transformations that occurred during brazing to predict the final joint microstructure based on these process parameters. Good agreement was found between experimental and simulated joint microstructures at various joint gaps demonstrating the application of these simulations for brazed joints. However, thermodynamic/kinetic databases available for brazing FMs were limited. A variety of mechanical testing was performed to determine the mechanical properties of CMSX-4/BNi-2 and IN718/BNi-2 brazed joints including small-scale tensile tests, standard-size butt joints and lap shear tests. Small-scale tensile testing provided a novel method for studying microstructure-property relationships in brazed joints and indicated that both joint strength and ductility decrease significantly with an increase in the volume fraction of centerline eutectic. In-situ observations during small-scale testing also showed strain localization and crack initiation occurs around the hard, eutectic phases in the joint microstructure during loading. The average tensile strength for standard-size IN718/BNi-2 butt joints containing a low volume fraction of centerline eutectic was found to be 152.8 ksi approximately 90% of the BM yield strength (˜170 ksi). The average lap shear FM stress was found to decrease from 70 to 20 ksi for IN718/BNi-2 joints and

  8. Effect of carbon addition on functional and mechnical properties of the Ni3Al phase

    Directory of Open Access Journals (Sweden)

    E. Olejnik

    2012-10-01

    Full Text Available Casting technology was applied and research was carried out on two alloys based on the Ni3Al phase with variable carbon content of 0,2 and 1,25 wt. % C, respectively. Resistance to abrasive wear, friction coefficient and Vickers microhardness were determined. Metallographic studies were conducted to examine the macrostructure and microstructure of the investigated alloys. An increase in resistance to abrasive wear and microhardness of alloy containing 1,25 wt. % C was observed. The coefficient of friction was determined, which for the alloy with increased carbon content was much lower than for the alloy containing 0,2 wt. % C. Structural changes were reported to have some effect on functional and mechanical properties of the examined alloys.

  9. Microstructure evolution and shear strength of vacuum brazed joint for super-Ni/NiCr laminated composite with Ni–Cr–Si–B amorphous interlayer

    International Nuclear Information System (INIS)

    Wu, Na; Li, Yajiang; Ma, Qunshuang

    2014-01-01

    Highlights: • Divorced eutectic of γ-Ni and Ni 3 B formed in the brazed region. • The detailed isothermal solidification mechanism was proposed. • Borides formed at the interfaces at different temperatures were identified. • Effect of brazing temperatures on microstructure and shear strength was investigated. • Excellent joint with shear strength of 191 MPa was obtained at 1100 °C for 20 min. - Abstract: Vacuum brazing of super-Ni/NiCr laminated composite and Cr18–Ni8 steel was carried out with Ni–Cr–Si–B amorphous interlayer at different temperatures (1060–1150 °C). The effects of brazing temperature on the microstructure evolution and shear strength of the joints were investigated. Microstructure, chemical composition and microhardness of the joints were studied using field emission scanning electron microscope, energy dispersive spectroscopy, X-ray diffraction and microsclerometer. Shear strength of the joints were measured by the electromechanical universal testing machine. Diffusion of B was the controlling factor for microstructure evolution. The detailed isothermal solidification mechanism was proposed in this study. The fracture morphology of the joint made at 1100 °C exhibited plastic feature and the shear strength reached 191 MPa. Bulky Ni 3 B formed in super-Ni cover layer near the brazed region when performed at 1060–1100 °C while Ni–B eutectic formed instead at 1150 °C

  10. Cast in situ composites of Ni3Al / MeC type

    Directory of Open Access Journals (Sweden)

    E. Fras

    2009-04-01

    Full Text Available In this work a new method SHSB (Self- Propagating High-Temperature Synthesis in Bath has been used to produce of five new composites i.e.Ni3Al / TiC, Ni3Al / WC, Ni3Al / Zr, Ni3Al / NbC and Ni3Al /TaC (in the amount of carbides of 5% volume fraction. The composites fabricated by the „in situ” process, with the Ni3Al compound used as a matrix material and the reinforcement composed of Ti, W, Zr, Nb or Ta carbide particles were made. Fabrication of composites was carried out in Balzers vacuum furnace and conducted the process in the atmosphere of argon at a negative gas pressure of 0,5 MPa. After melting down of aluminium and completion of the exothermic reaction between mixing powder of carbon, aluminium, titanium or tungsten, zirconium, niobium and tantalum, boron in the form of Al-B 3% master alloy was introduced to alloy melt. From thus fabricated composites, the specimens were prepared for metallographic examinations, and scanning topographic analysis. It have been shown that the size of TiC and TaC particles was comprised in a range of up to 10 μm. The NbC and ZrC carbides were characterised by the dimensions of up to 20 μm, while WC carbides were the largest (up to 80 μm. In all the examined composites, the X-ray microanalysis revealed total absence of reaction products at the matrixreinforcing particle interface. The SHSB process eliminated the fundamental problem - reactivity of the matrix-particle system, observed in the ex situ methods .

  11. Microstructure characteristics of vacuum glazing brazing joints using laser sealing technique

    Science.gov (United States)

    Liu, Sixing; Yang, Zheng; Zhang, Jianfeng; Zhang, Shanwen; Miao, Hong; Zhang, Yanjun; Zhang, Qi

    2018-05-01

    Two pieces of plate glass were brazed into a composite of glazing with a vacuum chamber using PbO-TiO2-SiO2-RxOy powder filler alloys to develop a new type of vacuum glazing. The brazing process was carried out by laser technology. The interface characteristics of laser brazed joints formed between plate glass and solder were investigated using optical microscope, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) techniques. The results show that the inter-diffusion of Pb/Ti/Si/O elements from the sealing solder toward the glass and O/Al/Si elements from the glass toward the solder, resulting in a reaction layer in the brazed joints. The microstructure phases of PbTiO3, AlSiO, SiO2 and PbO in the glass/solder interface were confirmed by XRD analysis. The joining of the sealing solder to the glass was realized by the reaction products like fibrous structures on interface, where the wetting layer can help improve the bonding performance and strength between the sealing solder and the plate glass during the laser brazing process.

  12. AA6082 to DX56-Steel Laser Brazing: Process Parameter-Intermetallic Formation Correlation

    Science.gov (United States)

    Narsimhachary, D.; Pal, S.; Shariff, S. M.; Padmanabham, G.; Basu, A.

    2017-09-01

    In the present study, laser-brazed AA6082 to DX56-galvanized steel joints were investigated to understand the influence of process parameters on joint strength in terms of intermetallic layer formation. 1.5-mm-thick sheet of aluminum alloy (AA6082-T6) and galvanized steel (DX56) sheet of 0.7 mm thickness were laser-brazed with 1.5-mm-diameter Al-12% Si solid filler wire. During laser brazing, laser power (4.6 kW) and wire feed rate (3.4 m/min) were kept constant with a varying laser scan speed of 3.5, 3, 2.5, 2, 1.5, and 1 m/min. Microstructure of brazed joint reveals epitaxial growth at the aluminum side and intermetallic layer formation at steel interface. Intermetallic layer formation was confirmed by EDS analysis and XRD study. Hardness profile showed hardness drop in filler region, and failure during tensile testing was initiated through the filler region near the steel interface. As per both experimental study and numerical analysis, it was observed that intermetallic layer thickness decreases with increasing brazing speed. Zn vaporization from galvanized steel interface also affected the joint strength. It was found that high laser scan speed or faster cooling rate can be chosen for suppressing intermetallic layer formation or at least decreasing the layer thickness which results in improved mechanical properties.

  13. Fast brazing development for the joining of the beryllium armor layer for the ITER First Wall panels

    International Nuclear Information System (INIS)

    Buodot, C.; Boireau, B.; Lorenzetto, P.; Macel, D.

    2006-01-01

    In order to reduce cost and manufacturing time induction brazing is being developed as an alternative to Hot Isostatic Pressing for the joining of the beryllium armor onto the copper alloy heat sink material for the manufacture of First Wall panels for the ITER Blanket. The copper alloy that is currently adopted by ITER is a Copper Chromium Zirconium alloy. Its good mechanical properties are obtained by precipitation hardening by means of an ageing heat treatment at a temperature of about 480 o C. In order to avoid over-ageing and keep acceptable mechanical properties, brazing at higher temperatures must therefore be done as fast as possible. The flat geometry of a panel is not familiar for induction process; nevertheless, a development work was done validating the feasibility of joining beryllium tiles onto a copper chromium zirconium flat surface of a panel by induction brazing process. The development was done in 2 stages: validation of the capability of the induction process to realise a heat cycle on a dummy panel and in parallel, validation of the brazing parameters giving acceptable mechanical results on the beryllium CuCrZr joint. A flat pancake inductor was manufactured and tested on a dummy panel in an induction brazing vessel manufactured for this purpose. Several heating cycles were done with the aim of defining a cycle that gives uniform temperature at the interface of all the beryllium tiles on the entire panel surface. These cycles gave us a temperature range in which the brazing can be performed. A special device for brazing small mock up was also manufactured. This was for the metallurgical characterisation program. Many brazing samples where done and mechanically characterised. Unfortunately, this first metallurgical stage led to unacceptably low shear test values. A complete analysis of this non conformance put in evidence that the bad results were due to the braze material that was not adapted to this process. By changing the braze material

  14. Single-step brazing process for mono-block joints and mechanical testing

    International Nuclear Information System (INIS)

    Casalegno, V.; Ferraris, M.; Salvo, M.; Rizzo, S.; Merola, M.

    2007-01-01

    Full text of publication follows: Plasma facing components act as actively cooled thermal shields to sustain thermal and particle loads during normal and transient operations in ITER (International Thermonuclear Experimental Reactor). The plasma-facing layer is referred to as 'armour', which is made of either carbon fibre reinforced carbon composite (CFC) or tungsten (W). CFC is the reference design solution for the lower part of the vertical target of the ITER divertor. The armour is joined onto an actively cooled substrate, the heat sink, made of precipitation hardened copper alloy CuCrZr through a thin pure copper interlayer to decrease, by plastic deformation, the joint interface stresses; in fact, the CFC to Cu joint is affected by the CTE mismatch between the ceramic and metallic material. A new method of joining CFC to copper and CFC/Cu to CuCrZr alloy was effectively developed for the flat-type configuration; the feasibility of this process also for mono-block geometry and the development of a procedure for testing mono-block-type mock-ups is described in this work. The mono-block configuration consists of copper alloy pipe shielded by CFC blocks. It is worth noting that in mono-block configuration, the large thermal expansion mismatch between CFC and copper alloy is more significant than for flat-tile configuration, due to curved interfaces. The joining technique foresees a single-step brazing process: the brazing of the three materials (CFC-Cu-CuCrZr) can be performed in a single heat treatment using the same Cu/Ge based braze. The composite surface was modified by solid state reaction with chromium with the purpose of increasing the wettability of CFC by the brazing alloy. The CFC substrate reacts with Cr which, forming a carbide layer, allows a large reduction of the contact angle; then, the brazing of CFC to pure copper and pure copper to CuCrZr by the same treatment is feasible. This process allows to obtain good joints using a non-active brazing

  15. Influence of Exposure to Multiple Brazing Cycles on the Integrity of OFE Copper Brazed Joints

    Science.gov (United States)

    Ganesh, P.; Sandha, R. S.; Choudhary, R. S.; Nagpure, D. C.; Goswami, S. G.; Dwivedi, Jishnu; Kaul, R.; Singh, B.

    2017-11-01

    A 10 MeV, 5 kW S-band travelling wave electron linear accelerator has been developed at Raja Ramanna Centre for Advanced Technology for industrial applications. The electron accelerating structure is made of oxygen-free electronic (OFE) copper and comprises of fifty-six brazed joints and is fabricated in multiple stages, as per the process and testing requirements. The accelerating structure is often required to be repaired through an additional brazing cycle with the same filler. The present study evaluates possible microstructural and mechanical property degradation of OFE copper brazed joints, as a result of its exposure to multiple brazing cycles. The study was performed on an OFE copper cavity stack brazed assembly, made through a four-stage brazing using BVAg-8 as braze filler. The resultant brazed assembly did not exhibit any leak at a sensitivity of 1 × 10-10 mbar.L/s. The results of the study demonstrate that OFE copper brazements can be safely subjected to an additional brazing cycle without causing significant degradation in its microstructure and strength. However, brazed joint's exposure to any additional brazing cycles results in the formation of voids and cracks due to intergranular penetration of silver, with associated drop in tensile strength from about 210 MPa to about 150-180 MPa. Based on the results of study, it is recommended to qualify the accelerating structure, fabricated through multiple brazing cycles, by a suitable non-destructive technique. The results of the study are important for design, fabrication and maintenance of electron linear accelerator components.

  16. Direct metal brazing to cermet feedthroughs

    Science.gov (United States)

    Not Available

    1982-07-29

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces.

  17. Failure Assessment Diagram for Titanium Brazed Joints

    Science.gov (United States)

    Flom, Yury; Jones, Justin S.; Powell, Mollie M.; Puckett, David F.

    2011-01-01

    The interaction equation was used to predict failure in Ti-4V-6Al joints brazed with Al 1100 filler metal. The joints used in this study were geometrically similar to the joints in the brazed beryllium metering structure considered for the ATLAS telescope. This study confirmed that the interaction equation R(sub sigma) + R(sub Tau) = 1, where R(sub sigma) and R(sub Tau)are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in ATLAS brazed joints as well as for construction of the Failure Assessment Diagram (FAD).

  18. Microstructure and mechanical properties of Ni3Al intermetallics prepared by directional solidification electromagnetic cold crucible technique

    Directory of Open Access Journals (Sweden)

    Hong-sheng Ding

    2017-05-01

    Full Text Available The present work focused on the Ni3Al-based alloy with a high melting point. The aim of the research is to study the effect of withdrawal rate on the microstructures and mechanical properties of directionally solidified Ni-25Al alloy. Ni3Al intermetallics were prepared at different withdrawal rates by directional solidification (DS in an electromagnetic cold crucible directional solidification furnace. The DS samples contain Ni3Al and NiAl phases. The primary dendritic spacing (λ decreases with the increasing of withdrawal rate (V, and the volume fraction of NiAl phase increases as the withdrawal rate increases. Results of tensile tests show that ductility of DS samples is enhanced with a decrease in the withdrawal rate.

  19. Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

    NARCIS (Netherlands)

    Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

    2017-01-01

    This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

  20. Applications of Ni3Al Based Intermetallic Alloys—Current Stage and Potential Perceptivities

    Science.gov (United States)

    Jozwik, Pawel; Polkowski, Wojciech; Bojar, Zbigniew

    2015-01-01

    The paper presents an overview of current and prospective applications of Ni3Al based intermetallic alloys—modern engineering materials with special properties that are potentially useful for both structural and functional purposes. The bulk components manufactured from these materials are intended mainly for forging dies, furnace assembly, turbocharger components, valves, and piston head of internal combustion engines. The Ni3Al based alloys produced by a directional solidification are also considered as a material for the fabrication of jet engine turbine blades. Moreover, development of composite materials with Ni3Al based alloys as a matrix hardened by, e.g., TiC, ZrO2, WC, SiC and graphene, is also reported. Due to special physical and chemical properties; it is expected that these materials in the form of thin foils and strips should make a significant contribution to the production of high tech devices, e.g., Micro Electro-Mechanical Systems (MEMS) or Microtechnology-based Energy and Chemical Systems (MECS); as well as heat exchangers; microreactors; micro-actuators; components of combustion chambers and gasket of rocket and jet engines as well components of high specific strength systems. Additionally, their catalytic properties may find an application in catalytic converters, air purification systems from chemical and biological toxic agents or in a hydrogen “production” by a decomposition of hydrocarbons.

  1. Applications of Ni3Al Based Intermetallic Alloys—Current Stage and Potential Perceptivities

    Directory of Open Access Journals (Sweden)

    Pawel Jozwik

    2015-05-01

    Full Text Available The paper presents an overview of current and prospective applications of Ni3Al based intermetallic alloys—modern engineering materials with special properties that are potentially useful for both structural and functional purposes. The bulk components manufactured from these materials are intended mainly for forging dies, furnace assembly, turbocharger components, valves, and piston head of internal combustion engines. The Ni3Al based alloys produced by a directional solidification are also considered as a material for the fabrication of jet engine turbine blades. Moreover, development of composite materials with Ni3Al based alloys as a matrix hardened by, e.g., TiC, ZrO2, WC, SiC and graphene, is also reported. Due to special physical and chemical properties; it is expected that these materials in the form of thin foils and strips should make a significant contribution to the production of high tech devices, e.g., Micro Electro-Mechanical Systems (MEMS or Microtechnology-based Energy and Chemical Systems (MECS; as well as heat exchangers; microreactors; micro-actuators; components of combustion chambers and gasket of rocket and jet engines as well components of high specific strength systems. Additionally, their catalytic properties may find an application in catalytic converters, air purification systems from chemical and biological toxic agents or in a hydrogen “production” by a decomposition of hydrocarbons.

  2. Metallurgical reactions in the coalescence zone between a reinforcement and a base metal in reinforced brazed joints

    Directory of Open Access Journals (Sweden)

    Zorc, B.

    2004-12-01

    Full Text Available A reinforcement wire added to a brazed joint strongly improves the properties of the joint, i.e., its strength, toughness and resistance to crack initiation and propagation. This effect, however, can be achieved only if the reinforcement wire is of a suitable shape, from an appropriate material as regards the base metal and the brazing alloy and it coalesces strongly and toughly with the base metal. The properties of such a joint depend on the reinforcement wire and not on the brazing alloy. The most favourable reinforcement shape was determined. Metallurgical reactions among the base metal, the brazing alloy, and the reinforcement were studied.

    La armadura, añadida a las uniones fuertemente soldadas, mejora considerablemente las características de la unión, es decir, su dureza, tenacidad y resistencia frente a la formación y propagación de la grieta separada. Se puede alcanzar dicho resultado solamente si el alambre de la armadura tiene la forma apropiada, está formado con el material adecuado (acorde al material de base y la unión y se funde de manera fuerte y tenaz con el material de base. Las propiedades de la unión mencionada, dependen del alambre de la armadura y no de la soldadura. Se determina la forma más ventajosa de la armadura y se investigan las reacciones metalúrgicas entre el material de base, la soldadura y la armadura.

  3. process controller for induction vacuum brazing

    International Nuclear Information System (INIS)

    Aldea, A.

    2016-01-01

    A brazing operation involves joining two parts made of different materials, using a filler material that has a melting temperature lower than the base materials used. The temperature of the process must be carefully controlled, sometimes with an accuracy of about 1°C, because overshooting the prescribed temperature results in detrimental metallurgic phenomena and joints of poor quality. The brazing system is composed of an operating cabinet, a mid-frequency generator, a vacuum chamber with an induction coil inside and the parts that have to be brazed. Until now, to operate this system two operators were required: one to continuously read the temperature with an optical pyrometer and another to manually adjust the current in the induction coil according to his intuition and prediction gained only by experience. The improvement that we made to the system involved creating an automatic temperature control unit, using a PID closed loop controller that reads the temperature of the parts and adjusts automatically the current in the coil. Using the PID controller, the brazing engineer can implement a certain temperature slope for the current brazing process. (authors)

  4. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    Science.gov (United States)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  5. Interface microstructure of the brazed zirconia and Ti-6Al-4V using Ti-based amorphous filler

    Directory of Open Access Journals (Sweden)

    Liu Y.

    2013-01-01

    Full Text Available The polycrystalline ZrO2−3mol.%Y2O3 was brazed to Ti-6Al-4V using a Ti47Zr28Cu14Ni11 (at.% amorphous ribbon at 1123 K in a high vacuum. The microstructure of the interface and evolution mechanism of the joint was investigated. The experimental result showed that the typical interfacial microstructures of the joints consisted of ZrO2/TiO+TiO2+Cu2Ti4O+Ni2Ti4O/α-Ti+(Ti,Zr2(Cu,Ni eutectic/(Ti,Zr2(Cu,Ni/acicular Widmanstäten structure/Ti-6Al-4V alloy. The microstructure of the brazed joint was related to the solution and chemical reaction among atoms during brazing. According to the mechanical property tests the joint brazed at 1123 K for 30 min obtained the maximum shear strength 63 MPa. Both the white block intermetallic compound (Ti,Zr2(Cu,Ni and the coarse α-Ti+(Ti,Zr2(Cu,Ni eutectic structure should be avoided forming in the brazed joint.

  6. Intrinsic ductility and environmental embrittlement of binary Ni3Al

    International Nuclear Information System (INIS)

    George, E.P.; Liu, C.T.; Pope, D.P.

    1993-01-01

    Polycrystalline, B-free Ni 3 Al (23.4 at.% Al), produced by cold working and recrystallizing a single crystal, exhibits room temperature tensile ductilities of 3-5% in air and 13-16% in oxygen. These ductilities are considerably higher than anything previously reported, and demonstrate that the 'intrinsic' ductility of Ni 3 Al is much higher than previously thought. They also show that the moisture present in ordinary ambient air can severely embrittle Ni 3 Al (ductility decreasing from a high of 16% in oxygen to a low of 3% in air). Fracture is predominantly intergranular in both air and oxygen. This indicates that, while moisture can further embrittle the GBs in Ni 3 Al, they persist as weak links even in the absence of environmental embrittlement. However, they are not 'intrinsically brittle' as once thought, since they can withstand relatively large plastic deformations prior to fracture. Because B essentially eliminates environmental embrittlement in Ni 3 Al - and environmental embrittlement is a major cause of poor ductility in B-free Ni 3 Al - it is concluded that a significant portion of the so-called B effect must be related to suppression of moisture-induced environmental embrittlement. However, since B-doped Ni 3 Al fractures transgranularly, whereas B-free Ni 3 Al fractures predominantly intergranularly, B must have the added effect that it strengthens the GBs. A comparison with the earlier work on Zr-doped Ni 3 Al shows that Zr improves the ductility of Ni 3 Al, both in air and (and even more dramatically) in oxygen. While the exact mechanism of this ductility improvement is not clear at present, Zr appears to have more of an effect on (enhancing) GB strength than on (suppressing) environmental embrittlement

  7. Brazing of Be with CuCrZr-bronze using copper-based filler metal STEMET

    Directory of Open Access Journals (Sweden)

    B.A. Kalin

    2016-12-01

    Optimization of the composition of the Cu–Ni–Sn–P system filler metals and comparative tests of filler metals of various compositions have been carried out in this paper to reduce the brazing temperature of beryllium with CuCrZr. Alloys of the following compositions Cu–6.4Ni–9.2Sn–6.3P (STEMET 1105 and Cu–9.1Ni–3.6Sn–8.0P (STEMET 1101 were made in the form of rapidly quenched ribbons with a thickness of 50µm and a width of 50mm. They were used to perform furnace brazing by Joule heating (with a rate of 15K/min of beryllium with CuCrZr (Be/CuCrZr at temperatures of 650, 700 and 750°C for 15min. Metallographic investigations of the zone of brazing and mechanical shear tests of joints before and after the heat treatment at 350°C for 30h have been conducted. It was found that the joints of Be/CuCrZr brazed at 650°C using STEMET 1105 (τs=230MPa and at 750°C using STEMET 1101 (τs=260MPa had the best shear strength properties. However, there is a significant decrease of the microhardness of CuCrZr from 1570 to 1140MPa at 750°C, which indicates a significant loss of its strength. The results obtained suggest that the brazing of beryllium with CuCrZr using STEMET 1105 at 650–700°C will not adversely affect the CuCrZr.

  8. Experimental fatigue curves for aluminium brazed areas

    Science.gov (United States)

    Dimitescu, A.; Babiş, C.; Niţoi, D. F.; Radu, C.

    2017-08-01

    An important factor for the quality of joints is the brazed area. The fatigue check occupies a major position among many test procedures and methods, especially by the joining technologies. The results of processing the fatigue data experiments for aluminium brazed samples are used to find the regression function and the response surface methodology. The fatigue process of mechanical components under service loading is stochastic in nature. The prediction of time-dependent fatigue reliability is critical for the design and maintenance planning of many structural components.

  9. WETTING AND REACTIVE AIR BRAZING OF BSCF FOR OXYGEN SEPARATION DEVICES

    Energy Technology Data Exchange (ETDEWEB)

    LaDouceur, Richard M.; Meier, Alan; Joshi, Vineet V.

    2014-10-13

    Reactive air brazes Ag-CuO and Ag-V2O5 were evaluated for brazing Ba0.5Sr0.5Co0.8Fe0.2O(3-δ) (BSCF). BSCF has been determined in previous work to have the highest potential mixed ionic/electronic conducting (MIEC) ceramic material based on the design and oxygen flux requirements of an oxy-fuel plant such as an integrated gasification combined cycle (IGCC) used to facilitate high-efficiency carbon capture. Apparent contact angles were observed for Ag-CuO and Ag-V2O5 mixtures at 1000 °C for isothermal hold times of 0, 10, 30, and 60 minutes. Wetting apparent contact angles (θ<90°) were obtained for 1%, 2%, and 5% Ag-CuO and Ag-V2O5 mixtures, with the apparent contact angles between 74° and 78° for all compositions and furnace dwell times. Preliminary microstructural analysis indicates that two different interfacial reactions are occurring: Ag-CuO interfacial microstructures revealed the same dissolution of copper oxide into the BSCF matrix to form copper-cobalt-oxygen rich dissolution products along the BSCF grain boundaries and Ag-V2O5 interfacial microstructures revealed the infiltration and replacement of cobalt and iron with vanadium and silver filling pores in the BSCF microstructure. The Ag-V2O5 interfacial reaction product layer was measured to be significantly thinner than the Ag-CuO reaction product layer. Using a fully articulated four point flexural bend test fixture, the flexural fracture strength for BSCF was determined to be 95 ± 33 MPa. The fracture strength will be used to ascertain the success of the reactive air braze alloys. Based on these results, brazes were fabricated and mechanically tested to begin to optimize the brazing parameters for this system. Ag-2.5% CuO braze alloy with a 2.5 minute thermal cycle achieved a hermetic seal with a joint flexural strength of 34 ± 15 MPa and Ag-1% V2O5 with a 30 minute thermal cycle had a joint flexural strength of 20 ± 15 MPa.

  10. Silicon high vacuum brazing study and microstructural analysis of the joint formation; Estudo da brasagem de silicio em alto vacuo e analise microestructural da juncao

    Energy Technology Data Exchange (ETDEWEB)

    Santana, E.C.A. [Universidade Estadual Paulista - UNESP, Campus de Guaratingueta, SP (Brazil); Francisco, F.R.; Bagnato, O.R. [Laboratorio Nacional de Luz Sincrotron - LNLS, Campinas, SP (Brazil)], e-mail: erika.santana@lnls.br

    2010-07-01

    On the project of Synchrotron Light Source, silicon-crystal are often used as monochromator and mirrors, to reflect the electrons beam. Silicon is known as a very fragile material, and its optical elements must be designed carefully. Usually, it is bonded in a cooling support made by copper. Thermal contact between the crystal plate and cooling support is made of In-Ga liquid alloy. Due to the difficult of this bonding, brazing tests are being taken with Fe-Ni alloy, in order to improve the silicon mirrors application and performance. Wet ability tests were performed between the silicon plate and commercial fillers. A brazing test was made of silicon and Al12Si, as filler, with Fe-Ni, as base material. Results of microstructure analysis indicated that the braze of a silicon plate is quite promissory. (author)

  11. Effects of size reduction on the structure and magnetic properties of core–shell Ni3Si/silica nanoparticles prepared by electrochemical synthesis

    International Nuclear Information System (INIS)

    Pigozzi, Giancarlo; Mukherji, Debashis; Elerman, Yalçin; Strunz, Pavel; Gilles, Ralph; Hoelzel, Markus; Barbier, Bruno; Schmutz, Patrik

    2014-01-01

    Highlights: • β 1 -Ni 3 Si nanoparticles were produced by electrochemical selective phase dissolution. • A core–shell structure with ordered Ni 3 Si core and silica shell is obtained. • The ordered L1 2 crystal structure is maintained upon size reduction down to 20 nm. • Bulk Ni 3 Si is ferromagnetic below 260 K with low saturation magnetization (2 emu/g). • Nanoparticles are superparamagnetic (T B ∼ 9–11 K) with magnetization >20 emu/g. -- Abstract: Nanostructured nickel silicides find application in electronics, high-temperature alloys, electrode materials and catalysis. In this work, the effect of size reduction on the structure and magnetic properties of β 1 -Ni 3 Si intermetallic phase nanoparticles is studied. Electrochemical selective phase dissolution (ESPD) was used to produce the β 1 -Ni 3 Si nanoparticles of different sizes (from 20 to 215 nm) by extracting β 1 nano-size precipitates from two-phase Ni–Si and Ni–Si–Al precursor alloys. The extracted nanoparticles have a core–shell structure with β 1 -Ni 3 Si core and an amorphous silica shell. Particles size and shape are controlled by the composition and thermal treatment of the precursor alloys. Precipitates size is scaled without modifying the ordered L1 2 lattice structure. The bulk β 1 -Ni 3 Si is ferromagnetic below 260 K with low saturation magnetization (2 emu/g), while the core–shell Ni 3 Si/silica nanoparticles are superparamagnetic at low temperatures ( 20 emu/g at 5 T. It is suggested that weak particle magnetic moments and low magnetic anisotropy of the L1 2 structure are responsible for these properties. The shell on one hand protects the core from degradation; however the oxidation of the core/shell interface region can influence the magnetic behavior of the nano-powders

  12. The effect of brazing parameters on corrosion behavior of brazed aluminum joints

    Science.gov (United States)

    Ghasimakbari, Farzam; Hadian, Ali Mohammad; Ershadrad, Soheil; Omidazad, Amir Mansour

    2018-01-01

    Fluid transmission pipes made of aluminum are widely used in petrochemical industries. For many applications, they have to be brazed to each other. The brazed joints, in many cases, are encountered with corrosive medias. This paper reports a part of a work to investigate the corrosion behavior of brazed AA6061 using AA4047 as filler metal with and without the use of flux under different brazing atmospheres. The samples brazed under air, vacuum, argon, and hydrogen atmospheres. The interfacial area of the joints was examined to ensure being free of any defects. The sides of each test piece were covered with an insulator and the surface of the joint was encountered to polarization test. The results revealed a significant difference of corrosion resistance. The samples that brazed under argon and hydrogen atmospheres had better corrosion resistance than other samples. The microstructure of the corroded joints revealed that the presence of defects, impurities due to use of flux and depth of filter metal penetration in base metal are crucial variables on the corrosion resistance of the joints.

  13. Effect of dual laser beam on dissimilar welding-brazing of aluminum to galvanized steel

    Science.gov (United States)

    Mohammadpour, Masoud; Yazdian, Nima; Yang, Guang; Wang, Hui-Ping; Carlson, Blair; Kovacevic, Radovan

    2018-01-01

    In this investigation, the joining of two types of galvanized steel and Al6022 aluminum alloy in a coach peel configuration was carried out using a laser welding-brazing process in dual-beam mode. The feasibility of this method to obtain a sound and uniform brazed bead with high surface quality at a high welding speed was investigated by employing AlSi12 as a consumable material. The effects of alloying elements on the thickness of intermetallic compound (IMC) produced at the interface of steel and aluminum, surface roughness, edge straightness and the tensile strength of the resultant joint were studied. The comprehensive study was conducted on the microstructure of joints by means of a scanning electron microscopy and EDS. Results showed that a dual-beam laser shape and high scanning speed could control the thickness of IMC as thin as 3 μm and alter the failure location from the steel-brazed interface toward the Al-brazed interface. The numerical simulation of thermal regime was conducted by the Finite Element Method (FEM), and simulation results were validated through comparative experimental data. FEM thermal modeling evidenced that the peak temperatures at the Al-steel interface were around the critical temperature range of 700-900 °C that is required for the highest growth rate of IMC. However, the time duration that the molten pool was placed inside this temperature range was less than 1 s, and this duration was too short for diffusion-control based IMC growth.

  14. Corrosion effect on the electrochemical properties of LaNi3.55Mn0.4Al0.3Co0.75 and LaNi3.55Mn0.4Al0.3Fe0.75 negative electrodes used in Ni-MH batteries

    International Nuclear Information System (INIS)

    Khaldi, Chokri; Boussami, Sami; Rejeb, Borhene Ben; Mathlouthi, Hamadi; Lamloumi, Jilani

    2010-01-01

    The thermodynamic parameters, electrochemical capacity, equilibrium potential and the equilibrium pressure, of LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 alloys have been evaluated from the electrochemical isotherms (C/30 and OCV methods) and CV technique. A comparative study has been done between the parameter values deduced from the electrochemical methods and the solid-gas method. The parameter values deduced from the electrochemical methods are influenced by the electrochemical corrosion of the alloys in aqueous KOH electrolyte. The corrosion behaviour of the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 electrodes after activation was investigated using the method of the potentiodynamic polarization. The variation of current and potential corrosion values with the state of charge (SOC) show that the substitution of cobalt by iron accentuates the corrosion process. The high-rate dischargeability (HRD) of the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 and LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 alloys was examined. By increasing the discharge current the (HRD) decrease linearly for both the alloys and for the LaNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 compound is greater then for the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 one.

  15. Analysis of the brazeability of W–W joints using a high temperature Ni-based alloy

    International Nuclear Information System (INIS)

    Sánchez, M.; Garrido, M.A.; Múnez, C.J.; Rams, J.; Ureña, A.

    2014-01-01

    Highlights: • The brazing conditions used in this work are adequate to obtain a good joint between Ni based filler and W. • Microhardness tests ensure the strength of the joint-substrate interface. • Shear tests revealed that the use of Ni–Mn alloy as filler of W–W brazing give rise to satisfactory mechanical properties. - Abstract: Tungsten is considered in fusion technology as structural material in divertor for future application in DEMO. Helium cooled divertor design includes joints between W and W alloys. Present study analyzed the brazeability of pure tungsten using a commercial high temperature nickel-based alloy in vacuum furnace. Although nickel application of interlayers in the W–W joints of the structural zone is not desirable, as it can promote helium accumulation under irradiation and a subsequent embrittlement enhancement of the brazed joint, this experimental study could help to define conditions of the braze application inside the W–W joints, besides obtaining useful information to control the brazing conditions and avoid undesirable brazeability problems (cracking, dilution, W recrystallization, grain growth, etc.). High vacuum brazing tests have been carried out at temperatures higher than the liquidus one of the braze alloy. Characterization studies, both microstructural and mechanical, of the W–W brazed specimens demonstrated the development of new brazing fillers which meet requirements such as strength and flexibility for adaptation to the shape of the joint

  16. Calculated site substitution in ternary gamma'-Ni3Al: Temperature and composition effects

    DEFF Research Database (Denmark)

    Ruban, Andrei; Skriver, Hans Lomholt

    1997-01-01

    The temperature and composition dependence of the site substitution behavior of ternary additions to Ni3Al is examined on the basis of first-principles calculations of the total energies of ternary, partially ordered (gamma') alloys. The calculations are performed by means of the linear muffin......-tin orbitals method in conjunction with the local-density and multisublattice coherent-potential approximations and include all 3d, 4d, 5d, and noble metals. The calculations show the existence of simple trends in the alloying behavior of the gamma' phase which may be explained in a Friedel-like model based...... diagram for the elements Co, Pd, Cu, and Ag incorrectly has been interpreted as evidence for strong Ni site preference and that, in fact, these elements are expected to exhibit only weak Ni site preference....

  17. The story of laser brazing technology

    Science.gov (United States)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  18. PROSES BRAZING Cu-Ag BERBAHAN BAKAR BIOGAS TERMURNIKAN

    Directory of Open Access Journals (Sweden)

    Ali Kusrijadi

    2015-01-01

    Full Text Available Pemanfaatan biogas sebagai salah satu alternatif bahan bakar  pada proses brazing merupakan langkah diversifikasi biogas, yang diharapkan dapat meningkatkan tingkat efisiensi dan keramahan teknologi. Permasalahan yang bersifat teknis dan menjadi kendala dalam pemanfaatan biogas ini adalah rendahnya konsentrasi CH4 dikarenakan adanya pengotor utama berupa air, karbondioksida dan asam disulfida. Penelitian dilakukan melalui dua tahap yaitu  tahap  pressureized storage process meliputi pemisahan komponen pengotor yang terdapat dalam biogas melalui teknik absorbsi sehingga dihasilkan biogas yang berkualitas gas alam terbarukan dan proses injeksi ke dalam suatu tangki penyimpanan, dan tahap selanjutnya adalah menggunakan biogas tersebut pada proses brazing logam Cu (tembaga dengan bahan tambah Ag (silver. Analisis hasil brazing dilakukan melalui analisis struktur mikro (metalografi untuk melihat kualitas tampak dari hasil brazing, serta analisis kekerasan mikro dan analisis parameter fisik standar terhadap hasil proses brazing. Penelitian ini telah menghasilkan perangkat alat pemurnian biogas yang dapat memurnikan biogas menjadi metana mendekati 100% dan sistem pengemasan (storage system  biogas bertekanan hingga 2 bar. Dari hasil analisis struktur mikro dan uji kekerasan mikro diketahui bahwa hasil proses brazing dengan biogas menghasilkan kualitas yang sama dengan hasil proses brazing dengan gas acetylene sehingga disimpulkan bahwa biogas dapat menjadi bahan bakar alternatif untuk proses brazing, khususnya untuk logam Cu dengan bahan tambah Ag.  Kata kunci : Biogas, Pressureized Storage, Brazing

  19. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  20. Complex investigation of several silver-less brazed Be/CuCrZr joints

    International Nuclear Information System (INIS)

    Komarov, A.; Gervash, A.; Komarov, V.; Mazul, I.; Litounovski, N.; Fedotov, V.; Sevrukov, O.; Ganenko, A.

    1998-01-01

    One of the main problems for ITER divertor target technology is to provide a reliable joint between Be as armour material and copper alloy as heat-sink structure. Such joints should satisfy the different requirements. In particular, these joints should successfully withstand cyclic heat fluxes and should have good properties under neutron irradiation. To study such complex of problems several investigation stages were planned in Russia. This paper presents the results of complex investigation of several silver-less brazed Be/CuCrZr joint candidates. (author)

  1. Brazing, high temperature brazing and diffusion welding. Lectures and posters; Hart- und Hochtemperaturloeten und Diffusionsschweissen. Vortraege und Posterbeitraege

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1998-12-01

    This collection of papers contains the following main aspects: Brazing in traffic and transport, brazing in refrigeration and air conditioning and other applications, materials development, process development, diffusion bonding, brazing of high-performance materials and composite materials, quality and testing. (orig./MM) [Deutsch] Dieser Tagungsband enthaelt folgende Themenschwerpunkte: Loeten in der Verkehrstechnik, Loeten in der Kaelte- und Klimatechnik und andere Anwendungen, Werkstoffentwicklung, Prozessentwicklung, Diffusionsfuegen, Loeten von Hochleistungswerkstoffen und Verbundwerkstoffen, Qualitaet und Pruefung. (orig./MM)

  2. Finite element modelling for thermal analysis of stud-to-plate laser brazing for a dissimilar metal joint

    International Nuclear Information System (INIS)

    Park, Jun Soo; Kim, Jong Min

    1996-06-01

    A finite element model was developed for the thermal analysis of a stud-to-plate laser brazing joint, and the transient temperature fields were analysed by using a three-dimensional model. The finite element program ABAQUS, together with a few user subroutines, was employed to perform the numerical approximation. Temperature-dependent thermal properties, effect of latent heat, and the convection and radiative heat losses were considered. The brazing parts used were AISI 304 stainless steel stud and aluminium A1 5052 plate, and the brazing alloy 88 A1-12 Si was used as filler metal. A pseudo-TM 01 mode of the cw CO 2 laser beam was used as heat source, for which TM 00 mode generated by beam oscillator was optically modulated using axicon lens. Re-location of the filler metal during the brazing process including its wetting and spreading was examined by using a high speed motion analyser, and the results were incorporated inn the FEM modelling for defining the solution domain and boundary conditions. The numerical results were obtained for typical process parameters, and were compared with experimental ones determined by using the infrared and thermocouple measurements. 11 figs., 30 refs. (Author)

  3. Finite element modelling for thermal analysis of stud-to-plate laser brazing for a dissimilar metal joint

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jun Soo; Kim, Jong Min [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1996-06-01

    A finite element model was developed for the thermal analysis of a stud-to-plate laser brazing joint, and the transient temperature fields were analysed by using a three-dimensional model. The finite element program ABAQUS, together with a few user subroutines, was employed to perform the numerical approximation. Temperature-dependent thermal properties, effect of latent heat, and the convection and radiative heat losses were considered. The brazing parts used were AISI 304 stainless steel stud and aluminium A1 5052 plate, and the brazing alloy 88 A1-12 Si was used as filler metal. A pseudo-TM{sub 01} mode of the cw CO{sub 2} laser beam was used as heat source, for which TM{sub 00} mode generated by beam oscillator was optically modulated using axicon lens. Re-location of the filler metal during the brazing process including its wetting and spreading was examined by using a high speed motion analyser, and the results were incorporated inn the FEM modelling for defining the solution domain and boundary conditions. The numerical results were obtained for typical process parameters, and were compared with experimental ones determined by using the infrared and thermocouple measurements. 11 figs., 30 refs. (Author).

  4. Influence of brazing conditions on the strength of brazed joints of alumina dispersion-strengthened copper to 316 stainless steel

    International Nuclear Information System (INIS)

    Nishi, H.; Kikuchi, K.

    1998-01-01

    Brazing of alumina dispersion-strengthened copper (DS Cu) to 316 stainless steel were conducted in order to investigate the influence of filler metals and brazing conditions on the joint strength. The brazing were performed with a silver-base (BAg-8) and three kinds of gold-base (BAu-2.4.11) filler metals with varying brazing joint clearance and brazing time. The filler metal had a greater effect on the joint strength than the brazing joint clearance and brazing time. The joint with BAu-2 was superior to the joint with other filler metals. The tensile strength of the joint with BAu-2 was as large as that of DS Cu, however, the Charpy and low cycle fatigue strength were lower than those of DS Cu. The DS Cu melted near the brazed zone, consequently recrystallization and agglomeration of alumina occurred in the diffusion layer for all filler metals. The grain size after the recrystallization was small in order of BAu-2. BAu-4 and BAu-11, that was in accordance with the order of the brazing temperature. The excellent fracture strength for the joint with BAu-2 was attributed to the smallest grain size. (orig.)

  5. Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

    2016-06-01

    Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

  6. 46 CFR 56.75-20 - Brazing qualification.

    Science.gov (United States)

    2010-10-01

    ... brazing operators shall be in accordance with the requirements of part C, Section IX of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 56.01-2) and part 57 of this... 46 Shipping 2 2010-10-01 2010-10-01 false Brazing qualification. 56.75-20 Section 56.75-20...

  7. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  8. Equilibrium And Growth Morphologies Of Trinickel Boride Ni3b ...

    African Journals Online (AJOL)

    The morphology of the trinickel boride Ni3B precipitates during slow cooling in differential thermal analysis (DTA) has been investigated using high resolution electron microscopy (HREM). Due to the large development of the facets of the type {022}, the crystal tends towards an equilibrium morphology whereas the growth ...

  9. The effect of grain boundary chemistry on the slip transmission process through grain boundaries in Ni3Al

    International Nuclear Information System (INIS)

    Robertson, I.M.; Lee, T.C.; Subramanian, R.; Birnbaum, H.K.

    1992-01-01

    This paper reports on the conditions established in disordered FCC systems for predicting the slip system that will be activated by a grain boundary to relieve a local stress concentration that have been applied to the ordered FCC alloy Ni 3 Al. The slip transfer behavior in hypo-stoichiometric Ni 3 Al with (0.2 at. %B) and without boron was directly observed by performing the deformation experiments in situ in the transmission electron microscope. In the boron-free and boron-doped alloys, lattice dislocations were incorporated in the grain boundary, but did not show evidence of dissociation to grain boundary dislocations or of movement in the grain boundary plane. The stress concentration associated with the dislocation pileup at the grain boundary are relieved by the emission of dislocations from the grain boundary in the boron-doped alloy. The slip system initiated in the adjoining grain obeyed the conditions established for disordered FCC systems. In the boron-free alloy, the primary stress relief mechanism was grain-boundary cracking, although dislocation emission from the grain boundary also occurred and accompanied intergranular crack advance

  10. A Combined Brazing and Aluminizing Process for Repairing Turbine Blades by Thermal Spraying Using the Coating System NiCrSi/NiCoCrAlY/Al

    Science.gov (United States)

    Nicolaus, M.; Möhwald, K.; Maier, H. J.

    2017-10-01

    The repair and maintenance of components in the aerospace industry play an increasingly important role due to rising manufacturing costs. Besides welding, vacuum brazing is a well-established repair process for turbine blades made of nickel-based alloys. After the coating of the worn turbine blade has been removed, the manual application of the nickel-based filler metal follows. Subsequently, the hot gas corrosion-protective coating is applied by thermal spraying. The brazed turbine blade is aluminized to increase the hot gas corrosion resistance. The thermal spray technology is used to develop a two-stage hybrid technology that allows shortening the process chain for repair brazing turbine blades and is described in the present paper. In the first step, the coating is applied on the base material. Specifically, the coating system employed here is a layer system consisting of nickel filler metal, NiCoCrAlY and aluminum. The second step represents the combination of brazing and aluminizing of the coating system which is subjected to a heat treatment. The microstructure, which results from the combined brazing and aluminizing process, is characterized and the relevant diffusion processes in the coating system are illustrated. The properties of the coating and the ramifications with respect to actual applications will be discussed.

  11. Bonding of Cf/SiC composite to Invar alloy using an active cement, Ag-Cu eutectic and Cu interlayer

    Science.gov (United States)

    Lei, Zhao; Xiaohong, Li; Jinbao, Hou; Qiang, Sun; Fuli, Zhang

    2012-10-01

    The interfacial microstructures and mechanical properties of the joints formed by active cement added brazing in vacuum of Cf/SiC composite to Invar alloy, using Ag-Cu eutectic alloy and pure copper foil as braze alloy and interlayer respectively, were investigated. CuTi, Cu4Ti3, Fe2Ti and the reaction layer of TiC and Si were the predominant components at the joint interface. The maximum shear strength of the joint was 77 MPa for brazing at 850 °C for 15 min. The results show that active cement added brazing in vacuum using Ag-Cu eutectic alloy and Cu interlayer can be used successfully for joining Cf/SiC composites to Invar alloy.

  12. Solidification phenomena in nickel base brazes containing boron and silicon

    International Nuclear Information System (INIS)

    Tung, S.K.; Lim, L.C.; Lai, M.O.

    1996-01-01

    Nickel base brazes containing boron and/or silicon as melting point depressants are used extensively in the repair and joining of aero-engine hot-section components. These melting point depressants form hard and brittle intermetallic compounds with nickel which are detrimental to the mechanical properties of brazed joints. The present investigation studied the microstructural evolution in nickel base brazes containing boron and/or silicon as melting point depressant(s) in simple systems using nickel as the base metal. The basic metallurgical reactions and formation of intermetallic compounds uncovered in these systems will be useful as a guide in predicting the evolution of microstructures in similar brazes in more complex systems involving base metals of nickel base superalloys. The four filler metal systems investigated in this study are: Ni-Cr-Si; Ni-Cr-B; Ni-Si-B and Ni-Cr-Fe-Si-B

  13. Improved Assembly for Gas Shielding During Welding or Brazing

    Science.gov (United States)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  14. Quality assurance of brazed copper plates through advanced ultrasonic NDE

    OpenAIRE

    Segreto, T.; Caggiano, A.; Teti, R.

    2016-01-01

    Ultrasonic non-destructive methods have demonstrated great potential for the detection of flaws in a material under examination. In particular, discontinuities produced by welding, brazing, and soldering are regularly inspected through ultrasonic techniques. In this paper, an advanced ultrasonic non-destructive evaluation technique is applied for the quality control of brazed copper cells in order to realize an accelerometer prototype for cancer proton therapy. The cells are composed of two h...

  15. Carbon-metal brazing for divertor plates in fusion devices

    Science.gov (United States)

    Matsuda, T.; Matsumoto, Takashi; Miki, Sokan; Sogabe, T.; Okada, M.; Kubota, Yoshinobu; Sagara, A.; Noda, N.; Motojima, O.; Hino, T.; Yamashina, T.

    1993-02-01

    A diverter unit, which consists of carbon armors brazed to a copper cooling channel, is under development for fusion devices. Isotropic graphite (IG-430U) and CFC (CX-2002U) are used for the armor, and a copper for the cooling tube. A technique named `dissolution and deposit of base metal' was employed for brazing. The reliability of the brazed components was evaluated both by a 4-point bending test and a thermal shock test. According to the results of the 4-point bending test under the temperature ranged from RT to 800 degree(s)C in a vacuum, it was found that the strength of the brazed surface at RT was maintained up to the higher temperature, 600 degree(s)C. A high heat load test has also been performed on the brazed sample in order to find out whether the samples meet the requirement of the diverter plates of LHD. Active Cooling Teststand (ACT:NIFS) with an electron beam power of 100 kW was used. In LHD, it is presumed that the maximum heat flux is 10 MW/m2. In addition, the surface temperature of the diverter has to be kept below 1200 degree(s)C to avoid RES, by active cooling. The heat load test showed that the brazing components of CX-2002U (flat plate type CFC-Cu brazed) were stable at 1300 degree(s)C under a heat flux of 10 MW/m2, when the flow velocity of cooling water was 6 m/s. No damage nor deterioration was found at the brazed zone after the heat load test.

  16. RETRACTED ARTICLE: Microstructure and strengthening mechanism of Ni3Al intermetallic compound

    Science.gov (United States)

    Oh, Chang-Sup; Han, Chang-Suk

    2013-09-01

    Structural studies have been performed on precipitation hardening found in Ni3Al-base ordered alloys using transmission electron microscopy. The γ' phase hardens appreciably by the fine precipitation of disordered γ. The strength of γ' increases over the temperature range of experiment by the precipitation of fine γ particles. The peak temperature where a maximum strength was obtained shifted to higher temperature. Superlattice dislocations dissociate into fourfold Shockley partial dislocations in a uniform supersaturated solid solution of the γ' phase. Dislocations are attracted into the disordered γ phase and dissociate further in the particles. At any stage of aging, dislocations cut through the particles and the Orowan bypassing process does not occur even in the overaged stage of this alloy system. When the applied stress is removed, the dislocations make cross slip into (010) plane, while those in γ precipitates remain on the (111) primary slip plane. The increase of high temperature strength in γ' containing γ precipitates is due to the restraint of cross slip of dislocations from (111) to (010) by the dispersion of disordered γ particles. The orientation dependence of strength is decreased by the fine precipitation of a disordered γ phase.

  17. Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Asthana, R.

    2007-01-01

    Two gold-base active metal brazes (gold-ABA and gold-ABA-V) were evaluated for oxidation resistance to 850 C, and used to join yttria-stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel for possible use in solid oxide fuel cells. Thermogravimetric analysis and optical microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy were used to evaluate the braze oxidation behavior, and microstructure and composition of the YSZ/braze/steel joints. Both gold-ABA and gold-ABA-V exhibited nearly linear oxidation kinetics at 850 C, with gold-ABA-V showing faster oxidation than gold-ABA. Both brazes produced metallurgically sound YSZ/steel joints due to chemical interactions of Ti and V with the YSZ and steel substrates.

  18. Acoustic wave propagation in Ni3 R (R = Mo, Nb, Ta) compounds

    Indian Academy of Sciences (India)

    Department of Applied Physics, AMITY School of Engineering and Technology, Bijwasan,. New Delhi 110 061, India. E-mail: pkyadawa@aset.amity.edu ... In the present investigation, ultrasonic properties like orientation-dependent sound veloc- ities and second-order elastic constants for the Ni3Mo, Ni3Nb and Ni3Ta ...

  19. Thermal Cyclability of Reactive Air Braze Seals in Anode Supported Solid Oxide Fuel Cells

    Energy Technology Data Exchange (ETDEWEB)

    Hardy, John S.; Darsell, Jens T.; Coyle, Christopher A.; Birnbaum, Jerome C.; Weil, K. Scott

    2004-12-31

    The popularity of anode-supported solid oxide fuel cells (SOFC) has increased in tandem with the ability to fabricate thinner gas-tight yttrium-stabilized zirconia (YSZ) electrolyte layers, which can now be routinely produced on the order of 7 to 10 μm thick. While this has significantly improved power output and decreased the required fuel cell operating temperatures, the ability to reliably seal fuel cells remains a concern. The seals must be hermetic and be robust enough to retain their hermeticity even under the extreme operating conditions of SOFCs. Perhaps the largest contributor to stresses experienced by the seal is the fact that the SOFC is an assembly of many different materials with different thermal expansion properties. Although every effort is made to minimize thermal expansion mismatches across the seals, the stresses developed during thermal cycling still jeopardize seal integrity. Reactive air brazing (RAB), a method of joining that employs a metallic, and therefore non-brittle, seal material has been used to seal electrolyte/anode bilayers, such as those in anode-supported SOFCs, to Crofer-22 alloy. The results of rupture strength testing will be reported for as-brazed and thermally cycled samples and the effect of thermal cycling on the RAB seal microstructure will be shown

  20. Fabrication of divertor mock-up with ODS-Cu and W by the improved brazing technique

    Science.gov (United States)

    Tokitani, M.; Hamaji, Y.; Hiraoka, Y.; Masuzaki, S.; Tamura, H.; Noto, H.; Tanaka, T.; Muroga, T.; Sagara, A.; FFHR Design Group

    2017-07-01

    Copper alloy has been considered as a divertor cooling tube or heat sink not only in the helical reactor FFHR-d1 but also in the tokamak DEMO reactor, because it has a high thermal conductivity. This work focused on applying an oxide dispersion strengthened copper alloy (ODS-Cu), GlidCop® (Cu-0.3 wt%Al2O3) as the divertor heat sink material of FFHR-d1. This alloy has superior high temperature yield strength exceeding 300 MPa at room temperature even after annealing up to ~1000 °C. The change in material properties of Pure-Cu, GlidCop® and CuCrZr by neutron irradiation are summarized in this paper. A primary dose limit is the radiation-induced hardening/softening (~0.2 dpa/1-2 dpa) which has a temperature dependence. According to such an evaluation, the GlidCop® can be selected as the current best candidate material in the commercial base of the divertor heat sink, and its temperature should be maintained as close as possible to 300 °C during operation. Bonding between the W armour and the GlidCop® heat sink was successfully performed by using an improved brazing technique with BNi-6 (Ni-11%P) filler material. The bonding strength was measured by a three-point bending test and reached up to approximately 200 MPa. Surprisingly, several specimens showed an obvious yield point. This means that the BNi-6 brazing (bonding) layer caused relaxation of the applied stress. The small-scale divertor mock-up of the W/BNi-6/GlidCop® was successfully fabricated by using the improved brazing technique. The heat loading test was carried out by the electron beam device ACT2 in NIFS. The mock-up showed an excellent heat removal capability for use in the FFHR-d1 divertor.

  1. Plastic deformation of Ni3Nb single crystals

    International Nuclear Information System (INIS)

    Hagihara, Kouji; Nakano, Takayoshi; Umakoshi, Yukichi

    1999-01-01

    Temperature dependence of yield stress and operative slip system in Ni 3 Nb single crystals with the D0 a structure was investigated in comparison with that in an analogous L1 2 structure. Compression tests were performed at temperatures between 20 C and 1,200 C for specimens with loading axes perpendicular to (110), (331) and (270). (010)[100] slip was operative for three orientations, while (010)[001] slip for (331) and [211] twin for (270) orientations were observed, depending on deformation temperature. The critical resolved shear stress (CRSS) for the (010)[100] slip anomaly increased with increasing temperature showing a maximum peak between 400 C and 800 C depending on crystal orientation. The CRSS showed orientation dependence and no significant strain rate dependence in the temperature range for anomalous strengthening. The [100] dislocations with a screw character were aligned on the straight when the anomalous strengthening occurred. The anomalous strengthening mechanism for (010)[100] slip in Ni 3 Nb single crystals is discussed on the basis of a cross slip model which has been widely accepted for some L1 2 -type compounds

  2. Optimization of TiNP/Ti Content for Si3N4/42CrMo Joints Brazed With Ag-Cu-Ti+TiNP Composite Filler

    Science.gov (United States)

    Wang, Tianpeng; Zhang, Jie; Liu, Chunfeng

    The Si3N4 ceramic was brazed to 42CrMo steel by using TiN particles modified braze, and the proportion of TiNp reinforcement and active element Ti was optimized to improve the joint strength. The brazed joints were examined by means of SEM. and EDS investigations. Microstructural examination showed that TiN+Ti5Si3 reaction layer was adjacent to Si3N4, whereas TiC was formed in 42CrMo/filler reaction layer. The Ag-Cu-Ti brazing alloy showed intimate bonding with TiNp and Cu-Ti intermetallics precipitated in the joint. The strength tests demonstrated that the mechanical properties of joints increased and then decreased by increasing the TiNp content when a low Ti content (6wt.%) was supplied. When the Ti content (>6wt.%) was offered sufficiently, the joint strength decreased firstly and then stayed stable with increasing the TiNp content. The maximum four-point bending strength (221 MPa) was obtained when the contents of TiNp and Ti were 10vol.% and 6wt.%, respectively.

  3. Online monitoring of the laser brazing of titanium overlap joints

    Science.gov (United States)

    Schmitt, R.; Vielhaber, K.; Donst, D.; Klocke, F.

    2007-06-01

    Image processing and thermography for its own are very versatile and established measurement techniques for many years. However, the combination of these two measurement technologies opens a new field of applications. The online monitoring of the laser-brazing of titanium overlap joints is such a new application. The laser brazing process for overlap joining of formed titanium sheets for the production of heat exchangers is presently being investigated at the Fraunhofer IPT. In comparison to conventional furnace brazing the laser brazing technology decreases substantially the heat impact and thus reduces the thermal material damage in the parts due to local selective heating in a laser beam focal spot. Even though the process is stable, errors in the brazing seam such as pores or unacceptable material oxidation can occur. To ensure a high quality an online process monitoring or even process control is necessary. But since the surface remains unchanged during this brazing process no geometrical inspection of the surface can be conducted. Therefore today's quality assurance performs x-ray or destructive testing. This paper demonstrates how the use of thermography in combination with image processing allows a machine integrated online monitoring of the laser brazing process. First the basic principals are presented which cover the fields of heat coupling, heat transmission and heat distribution as well as the temperature emission of light and the spectral properties of the laser beam shaping optic and so lead to the optical set-up. Then analysis algorithms are derived which characterize the process, detect process failures and make a seam tracking possible.

  4. Synergistically Enhanced Electrochemical Performance of Ni3S4-PtX (X = Fe, Ni) Heteronanorods as Heterogeneous Catalysts in Dye-Sensitized Solar Cells.

    Science.gov (United States)

    Huang, Shoushuang; Ma, Dui; Hu, ZhangJun; He, Qingquan; Zai, Jiantao; Chen, Dayong; Sun, Huai; Chen, Zhiwen; Qiao, Qiquan; Wu, Minghong; Qian, Xuefeng

    2017-08-23

    Platinum (Pt)-based alloys are considerably promising electrocatalysts for the reduction of I - /I 3 - and Co 2+ /Co 3+ redox couples in dye-sensitized solar cells (DSSCs). However, it is still challenging to minimize the dosage of Pt to achieve comparable or even higher catalytic efficiency. Here, by taking full advantages of the Mott-Schottky (M-S) effect at the metal-semiconductor interface, we successfully strategize a low-Pt-based M-S catalyst with enhanced electrocatalytic performance and stability for the large-scale application of DSSCs. The optimized M-S electrocatalyst of Ni 3 S 4 -Pt 2 X 1 (X = Fe, Ni) heteronanorods is constructed by rationally controlling the ratio of Pt to transition metal in the hybrids. It was found that the electrons transferred from Ni 3 S 4 to Pt 2 X 1 at their interface under the Mott-Schottky effect result in the concentration of electrons onto Pt 2 X 1 domains, which subsequently accelerates the regeneration of both I - /I 3 - and Co 2+ /Co 3+ redox shuttles in DSSCs. As a result, the DSSC with Ni 3 S 4 -Pt 2 Fe 1 manifests an impressive power conversion efficiency (PCE) of 8.79% and 5.56% for iodine and cobalt-based electrolyte under AM1.5G illumination, respectively. These PCEs are obviously superior over those with Ni 3 S 4 -Pt, PtFe, Ni 3 S 4 , and pristine Pt electrodes. The strategy reported here is able to be further expanded to fabricate other low-Pt-alloyed M-S catalysts for wider applications in the fields of photocatalysis, water splitting, and heterojunction solar cells.

  5. Fabrication of large aperture SiC brazing mirror

    Science.gov (United States)

    Li, Ang; Wang, Peipei; Dong, Huiwen; Wang, Peng

    2016-10-01

    The SiC brazing mirror is the mirror whose blank is made by assembling together smaller SiC pieces with brazing technique. Using such kinds of joining techniques, people can manufacture large and complex SiC assemblies. The key technologies of fabricating and testing SiC brazing flat mirror especially for large aperture were studied. The SiC brazing flat mirror was ground by smart ultrasonic-milling machine, and then it was lapped by the lapping smart robot and measured by Coordinate Measuring Machine (CMM). After the PV of the surface below 4um, we did classic coarse polishing to the surface and studied the shape of the polishing tool which directly effects removal amount distribution. Finally, it was figured by the polishing smart robot and measured by Fizeau interferometer. We also studied the influence of machining path and removal functions of smart robots on the manufacturing results and discussed the use of abrasive in this process. At last, an example for fabricating and measuring a similar SiC brazing flat mirror with the aperture of 600 mm made by Shanghai Institute of Ceramics was given. The mirror blank consists of 6 SiC sectors and the surface was finally processed to a result of the Peak-to-Valley (PV) 150nm and Root Mean Square (RMS) 12nm.

  6. Microstructural Changes in Brazing Sheet due to Solid-Liquid Interaction

    NARCIS (Netherlands)

    Wittebrood, A.J.

    2009-01-01

    Aluminium brazing sheet is the material of choice to produce automotive heat exchangers. Although in Dutch the official translation of aluminium brazing sheet is “aluminium hardsoldeerplaat” the English name is used in the industry. Aluminium brazing sheet is basically a sandwich material and

  7. Evaluation of damage induced by high irradiation levels on α-Ni-Ni3Si eutectic structure

    Science.gov (United States)

    Camacho Olguin, Carlos Alberto; Garcia-Borquez, Arturo; González-Rodríguez, Carlos Alberto; Loran-Juanico, Jose Antonio; Cruz-Mejía, Hector

    2015-06-01

    Diluted alloys of the binary system Ni-Si have been used as target of beam of ions, electrons, neutrons and so on because in this kind of alloy occurs transformations order-disorder, when the temperature is raised. This fact has permitted to evaluate the phenomena associated with the damage induced by irradiation (DII). The results of these works have been employed to understand the behavior under irradiation of complex alloys and to evaluate the reliability of the results of mathematical simulation of the evolution of the DII. The interest in the alloy system Ni-Si has been reborn due to the necessity of developing materials, which have better resistance against the corrosion on more aggressive environments such as those generated on the nuclear power plants or those that exist out of the Earth's atmosphere. Now, a growing interest to use concentrated alloys of this binary system on diverse fields of the materials science has been taking place because up to determined concentration of silicon, a regular eutectic is formed, and this fact opens the possibility to develop lamellar composite material by directional solidification. However, nowadays, there is a lack of fundamental knowledge about the behavior of this type of lamellar structure under aggressive environments, like those mentioned before. Hence, the task of this work is to evaluate the effect that has the irradiation over the microstructure of the concentrated alloy Ni22at%Si. The dendritic region of the hypereutectic alloy consists of an intermetallic phase Ni3Si, whereas the interdendritic region is formed by the alternation of lamellas of solid solution α-Ni and intermetallic phase Ni3Si. Such kind of microstructure has the advantage to get information of the DII over different phases individually, and at the same time, about of the microstructure influence over the global damage in the alloy. The hypereutectic Ni22at%Si alloy was irradiated perpendicularly to its surface, with 3.66 MeV - Ni ions up

  8. Adiabatic surface thermometer for improved production braze quality

    International Nuclear Information System (INIS)

    Dittbenner, G.R.

    1975-01-01

    An adiabatic surface thermometer was developed to control automatically the critical temperature-time cycle of a production vacuum-brazing process. Investigations revealed that optimum braze-joint strength required precise control of the brazing temperature. Spot-welded thermocouples could not be used because the spot welds cause surface damage. This thermometer touches the surface and uses a differential thermocouple and heater to measure surface temperature without heat flow, thereby eliminating large errors caused by conduction losses common to conventional spring-loaded thermocouples. Temperatures in air or vacuum are measured to 800 0 C with errors less than 5 0 C. This thermometer has minimized the rejection of production parts, resulting in a cost saving to the U. S. Energy Research and Development Administration

  9. Brazing Inconel 625 Using Two Ni/(Fe)-Based Amorphous Filler Foils

    Science.gov (United States)

    Chen, Wen-Shiang; Shiue, Ren-Kae

    2012-07-01

    For MBF-51 filler, the brazed joint consists of interfacial grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr-rich matrix. In contrast, the VZ-2106 brazed joint is composed of interfacial Nb6Ni16Si7 precipitates as well as grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr/Fe-rich matrix. The maximum tensile strength of 443 MPa is obtained from the MBF-51 brazed specimen. The tensile strengths of VZ-2106 brazed joints are approximately 300 MPa. Both amorphous filler foils demonstrate potential in brazing IN-625 substrate.

  10. A Brazing Defect Detection Using an Ultrasonic Infrared Imaging Inspection

    International Nuclear Information System (INIS)

    Cho, Jai Wan; Choi, Young Soo; Jung, Seung Ho; Jung, Hyun Kyu

    2007-01-01

    When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material in real time. In this paper a realtime detection of the brazing defect of thin Inconel plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (23 kHz) ultrasonic transducer was used to infuse the welded Inconel plates with a short pulse of sound for 280 ms. The ultrasonic source has a maximum power of 2 kW. The surface temperature of the area under inspection is imaged by an infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the bound between the two faces of the Inconel plates near the defective brazing point and heated up highly, are observed. And the weak thermal signal is observed at the defect position of brazed plate also. Using the image processing technology such as background subtraction average and image enhancement using histogram equalization, the position of defective brazing regions in the thin Inconel plates can be located certainly

  11. High heat flux performance of W-Eurofer brazed joints

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Wirtz, M.; Pintsuk, G.; Du, J.; Linke, J.; Ureña, A.

    2018-02-01

    The qualification process of the materials and components for the next generation of fusion reactors makes it necessary to expose them to similar service conditions as expected during the service life of the reactor. In the present work, W-Eurofer brazed joints (tungsten block: 8 × 8 × 4 mm; steel block: 8 × 8 × 4 mm; joined to an actively cooled copper heat sink) were exposed to steady state heat loads to study the effect of the thermal fatigue on their microstructure and mechanical integrity. Three different W surface temperatures were tested (400, 500 and 600 °C) varying the number of applied cycles (100 and 1000). The results allowed identifying a braze temperature of 359 °C as threshold condition under which the brazed joints could be used without deterioration. The increase of the surface temperature deteriorated the mechanical integrity of the joints in comparison to those analyzed after the brazing process and accordingly reduced the refrigeration capabilities.

  12. Joining of beryllium by braze welding technique: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Banaim, P.; Abramov, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel); Zalkind, S.; Eden, S.

    1998-01-01

    Within the framework of some applications, there is a need to join beryllium parts to each other. Gas Tungsten Arc Braze Welds were made in beryllium using 0.3 mm commercially Aluminum (1100) shim preplaced at the joint. The welds exhibited a tendency to form microcracks in the Fusion Zone and Heat Affected Zone. All the microcracks were backfilled with Aluminum. (author)

  13. Microwave-assisted brazing of alumina ceramics for electron tube ...

    Indian Academy of Sciences (India)

    2, April 2016, pp. 587–591. c Indian Academy of Sciences. Microwave-assisted brazing of alumina ceramics for electron tube applications. MAYUR SHUKLA1,2 ... 1Academy of Scientific and Innovative Research (AcSIR), CSIR—-Central Glass and Ceramic Research Institute, ... element is the most popular method [2].

  14. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2017-02-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S- N curve, providing a design curve for any joint configuration in fatigue solicitation.

  15. FE-based long range ordered alloys

    International Nuclear Information System (INIS)

    Liu, C.-T.; Inouye, H.; Schaffhauser, A.C.

    1981-01-01

    Malleable long range ordered alloys having high critical ordering temperatures exist in the V(Co,Fe) 3 and V(Co,Fe,Ni) 3 system having a specified composition with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys in this system, having specified compositions. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure. (author)

  16. Tribological Performance of Ni3Al Matrix Self-Lubricating Composites Containing Multilayer Graphene Prepared by Additive Manufacturing

    Science.gov (United States)

    Yan, Zhao; Shi, Xiaoliang; Huang, Yuchun; Deng, Xiaobin; Liu, Xiyao; Yang, Kang

    2018-01-01

    In order to improve tribological performance of Ni3Al-based alloy, Ni3Al matrix composites containing 1.5 wt.% multilayer graphene (MLG) are prepared through additive manufacturing (AM) and spark plasma sintering (SPS), which are denoted as NMAM and NMSPS, respectively. Tribological behaviors of NMAM and NMSPS against Si3N4 balls are researched under constant speed (0.2 m/s) and varied loads (from 4 to 16 N) for evaluating the tribological properties of NMAM and NMSPS. The results present that NMAM exhibits the excellent tribological properties [low friction coefficients (0.26-0.40) and considerable wear resistance (2.8-4.6 × 10-5 mm3 N-1 m-1)] as compared to NMSPS, which attributes to the uniform enrichment of MLG with properties of high tensile strength and being easily sheared off on the worn surfaces. Owing to the use of spherical prealloyed powder containing multilayer graphene and the characteristics of layer by layer depositing in the AM process, NMAM has a more compact and uniform substrate, which persistently provides a source of the formation of continuous and stable frictional layer. Due to the characteristics of AM rapid solidification, NMAM has the small grain size and well-compacted microstructure, which can effectively reduce the probability of spalling wear and lead to the increase in wear resistance of materials. The research can offer the reference for self-lubricating materials prepared by AM technology.

  17. Electrochemical properties of the MmNi3.55Mn0.4Al0.3Co0.75-xFex (x = 0.55 and 0.75) compounds

    International Nuclear Information System (INIS)

    Ben Moussa, M.; Abdellaoui, M.; Mathlouthi, H.; Lamloumi, J.; Guegan, A. Percheron

    2008-01-01

    The hydrogen storage alloys MmNi 3.55 Mn 0.4 Al 0.3 Co 0.75-x Fe x (x = 0.55 and 0.75) were used as negative electrodes in the Ni-MH accumulators. The chronopotentiommetry and the cyclic voltammetry were applied to characterize the electrochemical properties of these alloys. The obtained results showed that the substitution of the cobalt atoms by iron atoms has a good effect on the life cycle of the electrode. For the MmNi 3.55 Mn 0.4 Al 0.3 Co 0.2 Fe 0.55 compound, the discharge capacity reaches its maximum of 210 mAh/g after 12 cycles and then decreases to 190 mAh/g after 30 charge-discharge cycles. However, for the MmNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 compound, the discharge capacity reaches its maximum of 200 mAh/g after 10 cycles and then decreases to 160 mAh/g after 30 cycles. The diffusion behavior of hydrogen in the negative electrodes made from these alloys was characterized by cyclic voltammetry after few activation cycles. The values of the hydrogen coefficient in MmNi 3.55 Mn 0.4 Al 0.3 Co 0.2 Fe 0.55 and MmNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 are, respectively, equal to 2.96 x 10 -9 and 4.98 x 10 -10 cm 2 s -1 . However, the values of the charge transfer coefficients are, respectively, equal to 0.33 and 0.3. These results showed that the substitution of cobalt by iron decreases the reversibility and the kinetic of the electrochemical reaction in these alloys

  18. First-principles investigations of the Ni3Sn alloy at steam reforming conditions

    DEFF Research Database (Denmark)

    Saadi, Souheil; Hinnemann, Berit; Helveg, Stig

    2009-01-01

    surface, it was found that only the bulk termination is present under relevant conditions. In contrast, it was found that for steps preferential adsorption of CO and C on Ni sites may lead to adsorption-induced segregation at temperatures below 400 degrees C. When taking segregation into account, the most...

  19. Fracture analysis of Ag nanobrazing of NiTi to Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Quintino, L., E-mail: lquirino@ist.utl.pt [Universidade Tecnica de Lisboa (IST/UTL) (Portugal). Instituto Superior Tecnico. Dept. de Engenharia Mecanica; Liu, L., E-mail: ray.plasma@gmail.com [Tsinghua Univ., Beijing (China). Dept. of Mechanical Engineering; Hu, A.; Zhou, Y., E-mail: anming.hu@uwaterloo.ca, E-mail: nzhou@uwaterloo.ca [University of Waterloo, Ontario (Canada). Dept. of Mechanical Engineering; Miranda, R.M., E-mail: rmiranda@fct.unl.pt [Universidade Nova de Lisboa (UNIDEMI), Caparica (Portugal). Dept. de Engenharia Mecanica e Industrial

    2013-07-15

    Dissimilar joining of shape memory alloys to Ti alloys has long been attempted by several research groups due to the foreseen potential industrial applications. However, the very dissimilar thermo-physical properties of both materials place several difficulties. Brazing can be a solution since the base materials are subjected to a less sharp thermal cycle. In the present study brazed overlap joints of 1 mm thick plates of equiatomic Ni Ti and Ti6Al4V were produced using nano silver based filler materials. Surfaces were analyzed to asses the type of fracture and the capability of achieving bonding and involved mechanisms are discussed. (author)

  20. Fracture analysis of Ag nanobrazing of NiTi to Ti alloy

    Directory of Open Access Journals (Sweden)

    L. Quintino

    2013-09-01

    Full Text Available Dissimilar joining of shape memory alloys to Ti alloys has long been attempted by several research groups due to the foreseen potential industrial applications. However, the very dissimilar thermo-physical properties of both materials place several difficulties. Brazing can be a solution since the base materials are subjected to a less sharp thermal cycle. In the present study brazed overlap joints of 1 mm thick plates of equiatomic NiTi and Ti6Al4V were produced using nano silver based filler materials. Surfaces were analyzed to assess the type of fracture and the capability of achieving bonding and involved mechanisms are discussed.

  1. Optical Measurement of the Connection State in Laser Brazing

    Science.gov (United States)

    Tenner, Felix; Ramoser, Stephan; Dobler, Michael; Zalevsky, Zeev; Schmidt, Michael

    The laser brazing of steel sheets is widely applied in car-body manufacturing. The critical value for the strength of the joint is the minimal connection width between the two sheets. However, this value is depending on the feed rate and power of the laser and the feed rate and preheating current of the filler wire used. Furthermore, the wetting behavior of the brazing solder is affected by the surface properties of the joining partners and is thus prone to errors. Currently, mostly destructive testing is used to evaluate the connection state. Therefore, we studied a novel optical measurement technique which is capable of remotely measuring oscillations of the joining partners. In the proposed study, we show how the oscillations are connected to the process behavior and the fusion area and how the setup might be applied as a post- and in-process measurement system.

  2. Effects of service environments on aluminum-brazed titanium (ABTi)

    Science.gov (United States)

    Cotton, W. L.

    1978-01-01

    Aluminum brazed titanium (ABTi) structures were evaluated during prolonged exposure to extreme environments: elevated temperature exposure to airline service fluids, hydraulic fluid, and seawater, followed by laboratory corrosion tests. Solid-face and perforated face honeycomb sandwich panel specimens, stressed panel assemblies, and faying surface brazed joints were tested. The corrosion resistance of ABTi is satisfactory for commercial airline service. Unprotected ABTi proved inherently resistant to attack by all of the extreme service aircraft environments except: seawater at 700 K (800 F) and above, dripping phosphate ester hydraulic fluid at 505 K (450 F), and a marine environment at ambient temperature. The natural oxides and deposits present on titanium surfaces in airline service provide protection against hot salt corrosion pitting. Coatings are required to protect titanium dripping phosphate ester fluid at elevated temperatures and to protect exposed acoustic honeycomb parts against corrosion in a marine environment.

  3. Welding and brazing of the JET machine components

    International Nuclear Information System (INIS)

    Walravens, M.J.

    1985-10-01

    The report covers the techniques used for joining the various parts of the machine. The difficulties encountered during the welding and brazing of similar and dissimilar metals are underlined and the solutions adopted to solve them are indicated. The vast experience gained by those involved in the processes of joining the various parts of the JET machine components, and the lessons learnt are summarized in this report. (author)

  4. Ultrasonic guided wave inspection of Inconel 625 brazed lap joints

    Science.gov (United States)

    Comot, Pierre; Bocher, Philippe; Belanger, Pierre

    2016-04-01

    The aerospace industry has been investigating the use of brazing for structural joints, as a mean of reducing cost and weight. There therefore is a need for a rapid, robust, and cost-effective non-destructive testing method for evaluating the structural integrity of the joints. The mechanical strength of brazed joints depends mainly on the amount of brittle phases in their microstructure. Ultrasonic guided waves offer the possibility of detecting brittle phases in joints using spatio-temporal measurements. Moreover, they offer the opportunity to inspect complex shape joints. This study focused on the development of a technique based on ultrasonic guided waves for the inspection of Inconel 625 lap joints brazed with BNi-2 filler metal. A finite element model of a lap joint was used to optimize the inspection parameters and assess the feasibility of detecting the amount of brittle phases in the joint. A finite element parametric study simulating the input signal shape, the center frequency, and the excitation direction was performed. The simulations showed that the ultrasonic guided wave energy transmitted through, and reflected from, the joints was proportional to the amount of brittle phases in the joint.

  5. The effect of urea on microstructures of Ni3S2 on nickel foam and its hydrogen evolution reaction

    International Nuclear Information System (INIS)

    Jinlong, Lv; Tongxiang, Liang

    2016-01-01

    The effects of urea concentration on microstructures of Ni 3 S 2 formed on nickel foam and its hydrogen evolution reaction were investigated. The Ni 3 S 2 nanosheets with porous structure were formed on nickel foam during hydrothermal process due to low urea concentration. While high urea concentration facilitated the forming of Ni 3 S 2 nanotube arrays. The resulting Ni 3 S 2 nanotube arrays exhibited higher catalytic activity than Ni3S2nanosheets for hydrogen evolution reaction. This was mainly attributed to a fact that Ni 3 S 2 nanotube arrays facilitated diffusion of electrolyte for hydrogen evolution reaction. - Graphical abstract: The resulting Ni 3 S 2 nanotube arrays exhibited higher catalytic activity than Ni 3 S 2 nanosheets for hydrogen evolution reaction. This was mainly attributed to a fact that Ni 3 S 2 nanotube arrays facilitated diffusion of electrolyte for hydrogen evolution reaction and hydrogen evolution. - Highlights: • Urea promoted to forming more Ni 3 S 2 nanotube arrays on nickel foam. • Ni 3 S 2 nanotube arrays showed higher catalytic activity in alkaline solution. • Ni 3 S 2 nanotube arrays promoted electron transport and reaction during the HER.

  6. On migration of primary/peritectic interface during interrupted directional solidification of Sn-Ni peritectic alloy

    OpenAIRE

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie; Fu, Hengzhi

    2016-01-01

    The migration of the primary/peritectic interface in local isothermal condition is observed in dendritic structure of Sn?Ni peritectic alloy after experiencing interrupted directional solidification. It was observed that this migration of primary Ni3Sn2/peritectic Ni3Sn4 interface towards the primary Ni3Sn2 phase was accompanied by migration of liquid film located at this interface. The migration velocity of this interface was confirmed to be much faster than that of peritectic transformation...

  7. Assessing braze quality in the actively cooled Tore Supra phase III outboard pump limiter

    International Nuclear Information System (INIS)

    Hygren, R.; Lutz, T.; Miller, J.

    1994-01-01

    This paper discusses the assessment of quality of brazing of pyrolytic graphite (PG) armor brazed to copper tubes in Tore Supra's Phase III Outboard Pump Limiter (OPL). The limiter head is a bank of 14 water-cooled copper tubes with several hundred brazed PG tiles. Braze quality was first assessed through pre-service qualification testing of individual copper/tiles assemblies. The quality of brazes was evaluated using (non-destructive) transient heating (open-quotes hot waterclose quotes) tests performed in the high temperature, high pressure flow loop at Sandia's Plasma Materials Test Facility. The surface temperatures of tiles were monitored with an infra-red (IR) camera as water at 120 degrees C water at about 2.07 MPa (300 psi) passed through a tube assembly initially at 30 degrees C. For tiles with braze voids or cracks, the surface temperatures lagged behind those of adjacent well bonded tiles. Temperature lags were correlated with flaw sizes observed during repairs using a detailed 2-D heat transfer analyses. open-quotes Badclose quotes tiles, i.e., temperature lags of 10-20 degrees C depending upon tile's size, were easy to detect and, when removed, revealed braze voids of roughly 50% of the joint area. 11 of the 14 tubes were rebrazed after bad tiles were detected and removed. Three tubes were re-brazed twice

  8. Electrochemical depth profiling of multilayer metallic structures: An aluminum brazing sheet

    DEFF Research Database (Denmark)

    Afshar, F. Norouzi; Ambat, R.; Kwakernaak, C.

    2012-01-01

    , while lower sensitivity to these localized attacks were detected toward the brazing sheet core. The results highlight the successful application of the electrochemical depth profiling approach in prediction of the corrosion behavior of the aluminum brazing sheet and the importance of the electrochemical...

  9. Experimental and thermodynamic assessment of beryllium-replacement materials for CANDU brazed joints

    International Nuclear Information System (INIS)

    Potter, K.N.; Ferrier, G.A.; Corcoran, E.C.; Dimayuga, F.C.

    2015-01-01

    Currently, appendages are joined to CANDU fuel elements via a brazing process, with beryllium as the filler material. A potential reduction in the occupational limit on airborne beryllium particulates has motivated research into alternative brazing materials. To this end, the Canadian nuclear industry has funded an initiative to identify and evaluate the suitability of several candidate brazing materials. This work describes contributions toward the assessment of alternative brazing materials from the Royal Military College of Canada (RMCC). An impact testing method was developed to evaluate the mechanical strength of candidate braze joints.Thermodynamic modelling was performed to predict the aqueous behaviour of each candidate material in CANDU coolant conditions characteristic of reactor shutdown, and corrosion experiments are underway to support modelling predictions.The results of these activities will assist in selecting a suitable replacement material for beryllium. (author)

  10. Experimental and thermodynamic assessment of beryllium-replacement materials for CANDU brazed joints

    Energy Technology Data Exchange (ETDEWEB)

    Potter, K.N.; Ferrier, G.A.; Corcoran, E.C., E-mail: Kieran.Potter@rmc.ca [Royal Military College of Canada, Kingston ON, (Canada); Dimayuga, F.C. [Canadian Nuclear Laboratories, Chalk River, ON (Canada)

    2015-07-01

    Currently, appendages are joined to CANDU fuel elements via a brazing process, with beryllium as the filler material. A potential reduction in the occupational limit on airborne beryllium particulates has motivated research into alternative brazing materials. To this end, the Canadian nuclear industry has funded an initiative to identify and evaluate the suitability of several candidate brazing materials. This work describes contributions toward the assessment of alternative brazing materials from the Royal Military College of Canada (RMCC). An impact testing method was developed to evaluate the mechanical strength of candidate braze joints.Thermodynamic modelling was performed to predict the aqueous behaviour of each candidate material in CANDU coolant conditions characteristic of reactor shutdown, and corrosion experiments are underway to support modelling predictions.The results of these activities will assist in selecting a suitable replacement material for beryllium. (author)

  11. Rapidly solidified long-range-ordered alloys

    International Nuclear Information System (INIS)

    Lee, E.H.; Koch, C.C.; Liu, C.T.

    1981-01-01

    The influence of rapid solidification processing on the microstructure of long-range-ordered alloys in the (Fe, Co, Ni) 3 V system has been studied by transmission electron microscopy. The main microstructural feature of the as-quenched alloys was a fine cell structure (approx. 300 nm diameter) decorated with carbide particles. This structure was maintained aftr annealing treatments which develop the ordered crystal structure. Other features of the microstructures both before and after annealing are presented and discussed. 6 figures

  12. Evolution of Microstructure in Brazed Joints of Austenitic-Martensitic Stainless Steel with Pure Silver Obtained with Ag-27Cu-5Sn Brazing Filler Material

    Science.gov (United States)

    Gangadharan, S.; Sivakumar, D.; Venkateswaran, T.; Kulkarni, Kaustubh

    2016-12-01

    Brazing of an austenitic-martensitic stainless steel (AMSS) with pure silver was carried out at 1053 K, 1073 K, and 1093 K (780 °C, 800 °C, and 820 °C) with Ag-27Cu-5Sn (wt pct) as brazing filler material (BFM). Wettability of the liquid BFM over base AMSS surface was found to be poor. Application of nickel coating to the steel was observed to enhance the wettability and to enable the formation of a good bond between BFM and the steel. The mechanism responsible for enhanced metallurgical bonding of the BFM with AMSS in the presence of nickel coating was explained based on diffusional interactions and uphill diffusion of iron, chromium and nickel observed in the brazed microstructure. Good diffusion-assisted zone was observed to form on silver side at all three temperatures. Four phases were encountered within the joint including silver solid solution, copper solid solution, Cu3Sn intermetallic and Ni-Fe solid solution. The Cu3Sn intermetallic was present in small amounts in the joints brazed at 1053 K and 1073 K (780 °C and 800 °C). The joint formed at 1093 K (820 °C) exhibited the absence of Cu3Sn, fewer defects and larger diffusion-assisted zone. Hardness of base AMSS was found to reduce during brazing due to austenite reversion and post-brazing sub-zero treatment for 2.5 hours was found suitable to recover the hardness.

  13. A contribution to the study of metal-ceramic bonding by direct vacuum brazing with reactive metals

    International Nuclear Information System (INIS)

    Guimaraes, A.S.

    1988-01-01

    Wettability and bonding tests were utilized to evaluate the behaviour of various specials alloys, for work at high temperature under vacuum, for the inter-bonding of silicon carbide, alumina ceramic, graphite (for electrical applications) and petroleum coke and their joining with themselves as the metals titanium, molybdenum, nickel and copper. The joints exhibiting effective bonding were investigated by means of optical microscopy, scanning electron microscopy and X-rays diffraction. Elemental mapping of the constituents and quantitative chemical microanalysis were also undertaken, via the energy dispersive analysis of X-rays (SEM/EDS). On the basis of the results the possible mechanisms of bond-formation have been discussed. It was verified that: a) of the filler metals studied, those which exhibited effective wettability on all the above materials were: 49Cu-49Ti-2Be, Zircaloy4-5Be and a commercial alloy Ticusil, which consisted of a Cu-Ag eutectic with a small addition of pure Ti, of nominal composition 26.7Cu-68.8Ag-4.5Ti; b) the alloys with high levels of reactive metals such as Ti and Zr tended to form low ductility bonds due to the formation of hard, brittle phases; c) the copper suffered pronounced erosion when in direct contact with alloys of high Ti and Zr contents, due to the formation of phases whose melting points were below the brazing temperature of those materials; e) the compounds detected as reaction products were identified as, TiC in the samples rich in carbon, such as the SiC ceramic and graphite joints, or the oxides Cu2Ti2O5 and Cu3TiO4 in the bonding of alumina to alloys including Ti in their composition or in that of the filler metal, proving that the effectiveness of the bond is dependent upon an initial and indispensable chemical bonding. (author)

  14. Giant magnetic coercivity in CaCu5-type SmNi3TSi (T=Mn–Cu) solid solutions

    International Nuclear Information System (INIS)

    Yao, Jinlei; Yan, Xu; Morozkin, A.V.

    2015-01-01

    The effects of transition metal substitution for Ni on the magnetic properties of the CaCu 5 -type SmNi 3 TSi (T=Mn, Fe, Co, Cu) solid solutions have been investigated. SmNi 3 MnSi, SmNi 3 FeSi, SmNi 3 CoSi and SmNi 3 CuSi show ferromagnetic ordering at 125 K, 190 K, 46 K and 12 K and field induced transitions at 65 K, 110 K, 30 K and 6 K, respectively. The magnetocaloric effects of SmNi 3 TSi (T=Mn, Fe, Co, Cu) were calculated in terms of isothermal magnetic entropy change (ΔS m ). The magnetic entropy ΔS m reaches value of −1.1 J/kg K at 130 K for SmNi 3 MnSi, −0.4 J/kg K at 180 K for SmNi 3 FeSi, −0.37 J/kg K at 45 K for SmNi 3 CoSi and −0.5 J/kg K at 12 K for SmNi 3 CuSi in field change of 0–50 kOe around the ferromagnetic ordering temperature. They show positive ΔS m of +2.4 J/kg K at 30 K for SmNi 3 MnSi, −2.6 J/kg K at 65 K for SmNi 3 FeSi, +0.73 J/kg K at 15 K for SmNi 3 CoSi and −0.5 J/kg K at 6 K for SmNi 3 CuSi in field change of 0–50 kOe around the metamagnetic-like transition temperature. Below the field induced transition temperature, SmNi 3 TSi (T=Mn, Fe, Co, Cu) exhibits giant magnetic coercivity of 80 kOe at 20 K for SmNi 3 MnSi, 87 kOe at 40 K for SmNi 3 FeSi, 27 kOe at 20 K for SmNi 3 CoSi and 54 kOe at 5 K for SmNi 3 CuSi. - Graphical abstract: CaCu 5 -type SmNi 3 MnSi, SmNi 3 FeSi, SmNi 3 CoSi and SmNi 3 CuSi show ferromagnetic ordering at 125 K, 190 K, 46 K and 12 K and field induced transitions at 65 K, 110 K, 30 K and 6 K, respectively. The magnetic entropy ΔS m reaches value of −1.1 J/kg K at 130 K for SmNi 3 MnSi, −0.4 J/kg K at 180 K for SmNi 3 FeSi, −0.37 J/kg K at 45 K for SmNi 3 CoSi and −0.5 J/kg K at 12 K for SmNi 3 CuSi in field change of 0–50 kOe around the ferromagnetic ordering temperature. They show positive ΔS m of +2.4 J/kg K at 30 K for SmNi 3 MnSi, −2.6 J/kg K at 65 K for SmNi 3 FeSi, +0.73 J/kg K at 15 K for SmNi 3 CoSi and −0.5 J/kg K at 6 K for SmNi 3 CuSi in field change of 0–50 k

  15. Effect of gas corrosion on the character of phase boundaries in Ni3Al / WC composite

    Directory of Open Access Journals (Sweden)

    E. Fras

    2009-04-01

    Full Text Available In view of quite specific physico-chemical and performance properties, the composite based on an intermetallic Ni3Al compoundreinforced with tungsten carbides (WC was selected for investigations. The said composite is characterised by very good mechanical and tribological properties within a wide range of temperatures, combined with good corrosion resistance. In fabrication of the Ni3Al/WC composite, a modified variant of the SHS process was applied. It is the SHSB process, i.e. the Self- Propagating High-Temperature Synthesis in Bath. The said method enables obtaining pure products of reaction, unoxidised and free from the precipitates of alien phases.The main goal of this study has been determination of the susceptibility of the Ni3Al/WC composite to gas corrosion. To examine the microstructure and chemical composition of both the composite and the scale, the metallographic and structural examinations were made,using optical and scanning microscopy.

  16. Thermal Expansion of Ni3Al Intermetallic Compound: Experiment and Simulation

    International Nuclear Information System (INIS)

    Wang Hai-Peng; Lü Peng; Zhou Kai; Wei Bing-Bo

    2016-01-01

    The thermal expansion of Ni 3 Al intermetallic compound is determined by a thermal dilatometer and simulated by the molecular dynamics method. The results of the linear thermal expansion coefficients are presented from 200 K up to the maximum temperature of 1600 K. The single phase of Ni 3 Al intermetallic compound is confirmed by x-ray diffraction together with DSC melting and solidification peaks, from which the solidus and the liquidus temperatures are obtained to be 1660 and 1695 K, respectively. The measured linear thermal expansion coefficient increases from 1.5 × 10 −5 to 2.7 × 10 −5 K −1 in the experimental temperature range, in good agreement with the data obtained by the molecular dynamics simulation, just a slight difference from the temperature dependence coefficient. Furthermore, the atomic structure and position are presented to reveal the atom distribution change during thermal expansion of Ni 3 Al compound. (paper)

  17. Anion vacancy-mediated ferromagnetism in atomic-thick Ni3N nanosheets

    Science.gov (United States)

    Xia, Baorui; Wang, Tongtong; Chi, Xiao; Yu, Xiaojiang; Liu, Peitao; Zhang, Jingyan; Xi, Shibo; Du, Yonghua; Gao, Daqiang

    2017-12-01

    Realizing spin and electronic behavior of two-dimensional ultrathin nanosheets is significant to construct next generation nanoelectronics. Here, atomic-thick Ni3N nanosheets with clear room temperature ferromagnetism and high saturation magnetization (1.2 emu/g) are reported. X-ray magnetic circular dichroism and first-principles calculation results give the evidence that the observed intrinsic ferromagnetism in Ni3N nanosheets originates from the surface N-deficiency, where alignments of localized large magnetic moments of Ni in the vicinity of the N defect can be aligned parallel to activate macroscopic ferromagnetism. These ultrathin Ni3N nanosheets show great potential application in next-generation electron devices.

  18. Combined scale effects for effective brazing at low temperatures

    Directory of Open Access Journals (Sweden)

    Bartout D.

    2012-12-01

    Full Text Available In modern joining technology, the focus is on effective brazing and soldering of temperature sensitive materials. Here, as well as in diffusion welding processes the needed thermal energy is externally realized in the joint zone. This produces a heating of the whole joining parts, since in laminar joining the thermal energy is transported in interior by thermal conduction. An excess of critical temperatures or tolerable impact periods in wide parts of materials and respectively components is often not avoidable. This leads to thermal damages. In this point of view nanotechnology shows promising possibilities as scale effects and their resulting thermophysical effects such as melting temperature reduction and high diffusion rates can be used for providing a self-propagating high-temperature synthesis at room temperature. After ignition by an external energy source a self-propagating exothermic reaction is started. By producing a multilayer system with alternately arranged nanoscaled layers of e.g. Al and Ni the resulting thin foil can be used as heat source for melting the braze or solder material within the joining zone without any external preheating. Due to the high process velocities up to 30 m/s and the local heat input significant thermal influences on the joined parts are not detectable.

  19. Evaluation of the feasibility of joining titanium alloy to heavymet tungsten alloy

    International Nuclear Information System (INIS)

    1978-01-01

    Information is presented on a program to select and evaluate methods of brazing and/or explosively welding Ti-6Al-4V titanium alloy to Heavymet, a tungsten-base metal containing up to about 20% alloying elements (nickel, copper, etc.) to improve its ductility and other mechanical properties. Designs permitting the reliable production of joints between these base metals were of interest too. While this investigation was primarily concerned with an engineering study of the problems associated with joining these base metals in the required configuration, limited experimental studies were conducted also. The joining methods are reviewed individually. Recommendations for developing a viable titanium-tungsten joining procedure are discussed

  20. The Microstructural Evolution of Vacuum Brazed 1Cr18Ni9Ti Using Various Filler Metals

    Directory of Open Access Journals (Sweden)

    Yunxia Chen

    2017-04-01

    Full Text Available The microstructures and weldability of a brazed joint of 1Cr18Ni9Ti austenitic stainless steel with BNi-2, BNi82CrSiBFe and BMn50NiCuCrCo filler metals in vacuum were investigated. It can be observed that an interdiffusion region existed between the filler metal and the base metal for the brazed joint of Ni-based filler metals. The width of the interdiffusion region was about 10 μm, and the microstructure of the brazed joint of BNi-2 filler metal was dense and free of obvious defects. In the case of the brazed joint of BMn50NiCuCrCo filler metal, there were pits, pores and crack defects in the brazing joint due to insufficient wettability of the filler metal. Crack defects can also be observed in the brazed joint of BNi82CrSiBFe filler metal. Compared with BMn50NiCuCrCo and BNi82CrSiBFe filler metals, BNi-2 filler metal is the best material for 1Cr18Ni9Ti austenitic stainless steel vacuum brazing because of its distinct weldability.

  1. Crystallization and Martensitic Transformation Behavior of Ti-Ni-Si Alloy Ribbons Prepared via Melt Spinning.

    Science.gov (United States)

    Park, Ju-Wan; Kim, Yeon-Wook; Nam, Tae-Hyun

    2018-09-01

    Ti-(50-x)Ni-xSi (at%) (x = 0.5, 1.0, 3.0, 5.0) alloy ribbons were prepared via melt spinning and their crystallization procedure and transformation behavior were investigated using differential scanning calorimtry, X-ray diffraction, and transmission electron microscopy. Ti-Ni-Si alloy ribbons with Si content less than 1.0 at% were crystalline, whereas those with Si content more than 3.0 at% were amorphous. Crystallization occurred in the sequence of amorphous →B2 → B2 → Ti5Si4 + TiNi3 → B2 + Ti5Si4 + TiNi3 + TiSi in the Ti-47.0Ni-3.0Si alloy and amorphous →R → R + Ti5Si4 + TiNi3 → R + Ti5Si4 + TiNi3 + TiSi in the Ti-45.0Ni-5.0Si alloy. The activation energy for crystallization was 189 ±8.6 kJ/mol for the Ti-47Ni-3Si alloy and 212±8.6 kJ/mol for the Ti-45Ni-5Si alloy. One-stage B2-R transformation behavior was observed in Ti-49.5Ni-0.5Si, Ti-49.0Ni-1.0Si, and Ti-47.0Ni- 3.0Si alloy ribbons after heating to various temperatures in the range of 873 K to 1073 K. In the Ti-45.0Ni-5.0Si alloy, one-stage B2-R transformation occurred after heating to 893 K, two-stage B2-R-B19' occurred after heating to 973 K, and two-stage B2-R-B19' occurred on cooling and one-stage B19'-B2 occurred on heating, after heating to 1073 K.

  2. Cast iron-base alloy for cylinder/regenerator housing

    Science.gov (United States)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  3. Acoustic wave propagation in Ni3 R (R= Mo, Nb, Ta) compounds

    Indian Academy of Sciences (India)

    Home; Journals; Pramana – Journal of Physics; Volume 76; Issue 4. Acoustic wave propagation in Ni3 ( = Mo, Nb, Ta) compounds. Pramod Kumar Yadawa ... Author Affiliations. Pramod Kumar Yadawa1. Department of Applied Physics, AMITY School of Engineering and Technology, Bijwasan, New Delhi 110 061, India ...

  4. Disorder trapping in Ni3(Al, Ti) by solidification from the undercooled melt

    International Nuclear Information System (INIS)

    Goetzinger, R.; Kurz, W.

    1997-01-01

    Modelling of rapid solidification predicts disorder trapping in the superlattice structure of Ni 3 Al. However, experimental investigations on this compound suffer from ambiguities concerning the solidification path. There is a phase selection competition between the ordered fcc γ'-phase (Ni 3 Al), the ordered bcc β-phase (NiAl), the disordered fcc γ-phase (Ni), the stable γ'/β eutectic and the metastable γ/β eutectic, and there are subsequent solid state transformations. A replacement of several at.% Al by Ti leads to a stabilization of the γ'-phase and to an avoidance of most of the problems encountered on Ni 3 Al. The experiments on Ni 3 (Al, Ti) presented here clearly show the expected disordered crystallization from the undercooled melt. This was proven by measuring the dendrite growth velocity of electromagnetically levitated droplets and by analysing the data in the framework of dendrite and kinetic growth models. Complementary microstructural investigations were performed on the as-solidified samples. (orig.)

  5. Neutron diffraction, specific heat and magnetic susceptibility of Ni3(PO4)2

    International Nuclear Information System (INIS)

    Escobal, J.; Pizarro, J.L.; Mesa, J.L.; Rojo, J.M.; Bazan, B.; Arriortua, M.I.; Rojo, T.

    2005-01-01

    The Ni 3 (PO 4 ) 2 phosphate was synthesized by the ceramic method in air atmosphere. The crystal structure consists of a three-dimensional skeleton constructed from Ni 3 O 14 edge-sharing octahedra, which are interconnected by (PO 4 ) 3- oxoanions with tetrahedral geometry. The magnetic behavior was studied on powdered sample by using susceptibility, specific heat and neutron diffraction data. The nickel(II) orthophosphate exhibits a three-dimensional magnetic ordering at approximately 17.1 K. However, its complex crystal structure hampers any parametrization of the J-exchange parameter. The specific heat measurements of Ni 3 (PO 4 ) 2 exhibit a three-dimensional magnetic ordering (λ-type) peak at 17.1 K. Measurements above T N suggest the presence of a small short-range order in this phase. The total magnetic entropy was found to be 28.1 KJ/mol at 50 K. The magnetic structure of the nickel(II) phosphate exhibits ferromagnetic interactions inside the Ni 3 O 14 trimers which are antiferromagnetically coupled between them, giving rise to a purely antiferromagnetic structure

  6. Ni3Ga - an investigation of ordering kinetics by residual resistometry

    International Nuclear Information System (INIS)

    Semenova, Olga

    2005-01-01

    Order-disorder transformations in the compound Ni 3 Ga with L1 2 superstructure were investigated by residual electrical resistometry during isochronal and isothermal step-annealing treatments. Resistivity measurements after several isochronal annealing treatments at rising and falling temperatures in the range at 293-800 K showed a complex annealing behavior of Ni 3 Ga. The first registration of a slight atomic mobility was identified already at 380 K, followed by the second step in atomic mobility observed between 500 and 650 K and attributed to a change in the degree of long range order (LRO) in the structure. Measurements at isothermal annealing have been performed after isothermal step treatments between 673 and 786 K also at rising and falling temperatures. The analysis of electrical resistivity curves allowed for conclusion that the order-disorder equilibrium in Ni 3 Ga is reached not in a single exponential process, but as a result of two processes with distinctly different rates. The ordering activation energies of both fast and slow processes in Ni 3 Ga were calculated. For the first, fast relaxation process an activation energy parameter was found equal to 1.47 eV; the second, slow process was characterized by an activation energy of 2.66 eV

  7. Tribological Performance of Ni3Al Matrix Self-Lubricating Composites Containing Multilayer Graphene and Ti3SiC2 at Elevated Temperatures

    Science.gov (United States)

    Yan, Zhao; Shi, Xiaoliang; Huang, Yuchun; Deng, Xiaobin; Yang, Kang; Liu, Xiyao

    2017-09-01

    The application of Ni3Al-based alloy (NA) in the field of aerospace was limited by its poor tribological properties. For improving the tribological performance of NA, multilayer graphene (MLG) and Ti3SiC2 were added in Ni3Al matrix composites. Tribological behavior of Ni3Al matrix composites containing 1.5 wt.% MLG and 10 wt.% Ti3SiC2 (NMT) against Si3N4 ball at 12 N-0.2 m/s from 25 to 750 °C was investigated. The results showed that NMT exhibited the excellent tribological behavior [lower friction coefficients (0.26-0.57) and less wear resistance (3.1-6.5 × 10-6 mm3 N-1 m-1)] due to synergetic effect of MLG and Ti3SiC2 over a wide temperature range from 25 to 750 °C. At 25-350 °C, part of MLG enriched on worn surface could play a role in reducing friction and improving wear resistance. At 350-550 °C, although MLG gradually lost the lubricating properties, the partial decomposition of Ti3SiC2 could continually improve the tribological properties of NMT. At 550-750 °C, Ti3SiC2 on worn surface was oxidized to form lubricating film, while Ti3SiC2 in the subsurface played an important role in supporting the film, resulting in the excellent high-temperature tribological performance. The research had good guiding significance for the preparation of wide temperature range self-lubricating material and the study of synergetic effect of complex solid lubricants.

  8. Corrosion Behavior of Ni3(Si,Ti in Hydrochloric Acid Solution

    Directory of Open Access Journals (Sweden)

    Gadang Priyotomo

    2013-06-01

    Full Text Available Normal 0 false false false IN X-NONE X-NONE MicrosoftInternetExplorer4 /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-qformat:yes; mso-style-parent:""; mso-padding-alt:0cm 5.4pt 0cm 5.4pt; mso-para-margin:0cm; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:"Times New Roman"; mso-fareast-theme-font:minor-fareast; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:"Times New Roman"; mso-bidi-theme-font:minor-bidi;} The corrosion behaviour of the intermetallic compounds Ni3(Si,Ti (L12: single phase, has been investigated using an immersion test, electrochemical method, scanning electron microscope in 0.5 kmol/m3 HCl at 303 K. In addition, the corrosion behaviour of austenitic stainless steel type 304 and C276 was studied under the same experimental conditions as references. It was found that the intergranular attack was observed for Ni3(Si,Ti in the immersion test. From the immersion test and polarization curves, Ni3(Si,Ti had the moderate corrosion resistance, while the corrosion resistances of C 276 and type 304 were the highest and the lowest. Ni3(Si,Ti and type 304 were difficult to form a stable passive film, but not for C276. A further experiment must be conducted to clarify the stability of film for Ni3(Si,Ti in detail.

  9. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase II project will advance innovative, cost effective and reliable nano-phase exothermic RCC joining processes (ExoBrazeTM) in order to be able to reinforce...

  10. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — MRi is proposing, with its partner, Exotherm Corp (Camden, NJ) to demonstrate the feasibility of using exothermic brazing to join RCC (or C:SiC) composites to itself...

  11. The metallurgy, mechanics, modelling and assessment of dissimilar material brazed joints

    International Nuclear Information System (INIS)

    Hamilton, Niall Robert; Wood, James; Galloway, Alexander; Olsson Robbie, Mikael Brian; Zhang Yuxuan

    2013-01-01

    At the heart of any procedure for modelling and assessing the design or failure of dissimilar material brazed joints there must be a basic understanding of the metallurgy and mechanics of the joint. This paper is about developing this understanding and addressing the issues faced with modelling and predicting failure in real dissimilar material brazed joints and the challenges still to be overcome in many cases. An understanding of the key metallurgical features of such joints in relation to finite element modelling is presented in addition to a study of the mechanics and stress state at an abrupt interface between two materials. A discussion is also presented on why elastic singularities do not exist based on a consideration of the assumption of an abrupt change in material properties and plasticity in the vicinity of the joint. In terms of modelling real dissimilar material brazed joints; there are several barriers to accurately capturing the stress state in the region of the joint and across the brazed layer and these are discussed in relation to a metallurgical study of a real dissimilar material brazed joint. However, this does not preclude using a simplified modelling approach with a representative braze layer in design and failure assessment away from the interface. In addition modelling strategies and techniques for assessing the various failure mechanisms of dissimilar material brazed joints are discussed. The findings from this paper are applicable to dissimilar material brazed joints found in a range of applications; however the references listed are primarily focussed on work in fusion research and development.

  12. Experimental Investigation on High-Cycle Fatigue of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Turner, Daniel P.; Bocher, Philippe

    2018-04-01

    The high-cycle fatigue performance and crack growth pattern of transient liquid phase-brazed joints in a nickel-based superalloy Inconel 625 were studied. Assemblies with different geometries and types of overlaps were vacuum-brazed using the brazing paste Palnicro-36M in conditions such as to generate eutectic-free joints. This optimal microstructure provides the brazed assemblies with static mechanical strength corresponding to that of the base metal. However, eutectic micro-constituents were observed in the fillet region of the brazed assembly due to an incomplete isothermal solidification within this large volume of filler metal. The fatigue performance increased significantly with the overlap distance for single-lap joints, and the best performance was found for double-lap joints. It was demonstrated that these apparent changes in fatigue properties according to the specimen geometry can be rationalized when looking at the fatigue data as a function of the local stress state at the fillet radii. Fatigue cracks were nucleated from brittle eutectic phases located at the surface of the fillet region. Their propagation occurred through the bimodal microstructure of fillet and the diffusion region to reach the base metal. High levels of crack path tortuosity were observed, suggesting that the ductile phases found in the microstructure may act as a potential crack stopper. The fillet region must be considered as the critical region of a brazed assembly for fatigue applications.

  13. Facile Synthesis of Vanadium-Doped Ni3S2 Nanowire Arrays as Active Electrocatalyst for Hydrogen Evolution Reaction.

    Science.gov (United States)

    Qu, Yuanju; Yang, Mingyang; Chai, Jianwei; Tang, Zhe; Shao, Mengmeng; Kwok, Chi Tat; Yang, Ming; Wang, Zhenyu; Chua, Daniel; Wang, Shijie; Lu, Zhouguang; Pan, Hui

    2017-02-22

    Ni 3 S 2 nanowire arrays doped with vanadium(V) are directly grown on nickel foam by a facile one-step hydrothermal method. It is found that the doping can promote the formation of Ni 3 S 2 nanowires at a low temperature. The doped nanowires show excellent electrocatalytic performance toward hydrogen evolution reaction (HER), and outperform pure Ni 3 S 2 and other Ni 3 S 2 -based compounds. The stability test shows that the performance of V-doped Ni 3 S 2 nanowires is improved and stabilized after thousands of linear sweep voltammetry test. The onset potential of V-doped Ni 3 S 2 nanowire can be as low as 39 mV, which is comparable to platinum. The nanowire has an overpotential of 68 mV at 10 mA cm -2 , a relatively low Tafel slope of 112 mV dec -1 , good stability and high Faradaic efficiency. First-principles calculations show that the V-doping in Ni 3 S 2 extremely enhances the free carrier density near the Fermi level, resulting in much improved catalytic activities. We expect that the doping can be an effective way to enhance the catalytic performance of metal disulfides in hydrogen evolution reaction and V-doped Ni 3 S 2 nanowire is one of the most promising electrocatalysts for hydrogen production.

  14. First-Principles Study of Substitution of Au for Ni in Ni3Sn4

    Science.gov (United States)

    Tian, Yali; Wu, Ping

    2018-02-01

    First-principles calculations were performed to investigate the effects of substitution of Au for Ni on the structural, elastic, thermodynamic and electronic properties of Ni3Sn4. The calculated lattice constants for the pure phase are consistent with the reported values. Substitution of Au for Ni results in a stable thermodynamic structure. The bulk modulus, shear modulus, Young's modulus, hardness and thermal conductivity are decreased and the relative brittleness is improved after substitution. A three-dimensional graphic representation of the anisotropy of Young's modulus indicates that substitution of Au for Ni increases the anisotropy. All of the compound compositions examined are metallic and nonmagnetic. The electronic density of states manifests a conjoined peak between - 6 eV and - 4 eV hybridized by Au-d electrons and Sn-p electrons when the fraction of Au atom is above 14.29 at.% in Ni3Sn4.

  15. Crystal structure stability and electronic properties of the layered nickelate La4Ni3O10

    Science.gov (United States)

    Puggioni, Danilo; Rondinelli, James M.

    2018-03-01

    We investigate the crystal structure and the electronic properties of the trilayer nickelate La4Ni3O10 by means of quantum-mechanical calculations in the framework of the density-functional theory. We find that, at low temperature, La4Ni3O10 undergoes a hitherto unreported structural phase transition and transforms to a new monoclinic P 21/a phase. This phase exhibits electronic properties in agreement with recent angle-resolved photoemission spectroscopy data reported in H. Li et al., [Nat. Commun. 8, 704 (2017), 10.1038/s41467-017-00777-0] and should be considered in models focused on explaining the observed ˜140 K metal-to-metal phase transition.

  16. Studies of the g factors and the superhyperfine parameters for Ni3+ ...

    Indian Academy of Sciences (India)

    Abstract. The g factors and the ligand superhyperfine parameters A and B for Ni3+ in KMgF3, CsCaF3 and RbCaF3 are theoretically studied from the formulas of these parameters for a 3d7 ion under octahedral environments in the weak field scheme. The unpaired spin densities for the fluorine 2s, 2pσ and 2pπ orbitals are ...

  17. Magnetism, microstructure and First Principles calculations of atomized and annealed Ni3Al

    International Nuclear Information System (INIS)

    García-Escorial, A.; Crespo, P.; Hernando, A.; Lieblich, M.; Marín, P.; Velasco, V.; Ynduráin, F.

    2014-01-01

    Highlights: • The microstructure and order of as-atomized Ni 3 Al powder change with annealing. • The change of the magnetic properties shows the influence of the chemical order. • First Principles calculations show the effect of the density of states to the order. - Abstract: In this work Ni 3 Al powder particles obtained by atomization were characterized magnetically and microstructurally in as-atomized state and after annealing. Upon annealing the X-ray diffraction patterns show a noticeable increase of the signal of the ordered phase γ′-Ni 3 Al, L1 2 , phase and the microstructure evolves from a lamellar and dendrite to a large grain microstructure. The Curie temperature of the as-atomized powder particles is 85 K and decreases after annealing down to 50 K. First Principles calculations were carried out to correlate the experimental observations with local order of Ni and Al atoms and illustrate the importance of the local order in the density of states at the Fermi level, showing how the magnetic moment depends on the Ni and Al atomic position

  18. An insight into the passivation of cupronickel alloys in chloride ...

    Indian Academy of Sciences (India)

    Unknown

    seawater, the film formed on 90/10 cupronickels contains mainly Cu2O with a small amount of Ni2+, Ni3+ ... of chloride ions, where passive layers formed on these materials suffer localised break- down. Various authors ... Different cupronickel alloys were made from pure metals in inert atmosphere, and then mechanically ...

  19. The Influence of Cr on the Solidification Behavior of Polycrystalline γ(Ni)/ γ'(Ni3Al)- δ(Ni3Nb) Eutectic Ni-Base Superalloys

    Science.gov (United States)

    Xie, Mengtao; Helmink, Randolph; Tin, Sammy

    2012-04-01

    In the current investigation, the effect of Cr on the solidification characteristics and as-cast microstructure of pseudobinary γ- δ eutectic alloys based on a near-eutectic composition (Ni-5.5Al-13.5Nb at. pct) was investigated. It was found that Cr additions promote the formation of a higher volume fraction of γ- δ eutectic microstructure in the interdendritic region. Increasing levels of Cr also triggered morphological changes in the γ- δ eutectic and the formation of γ- γ'- δ ternary eutectic during the last stage of solidification. A detailed characterization of the as-cast alloys also revealed that Cr additions suppressed the liquidus, solidus, and γ' precipitation temperature of these γ/ γ'- δ eutectic alloys. A comparison of the experimental results with thermodynamic calculations using the CompuTherm Pandat database (CompuTherm LLC, Madison, WI) showed qualitative agreement.

  20. Active Metal Brazing of Machinable Aluminum Nitride-Based Ceramic to Stainless Steel

    Science.gov (United States)

    Guedes, Aníbal; Pinto, Ana Maria Pires

    2012-05-01

    Shapal™-M machinable AlN-based ceramic and AISI 304 stainless steel were joined by active metal brazing, at 750, 800, and 850 °C, with a dwell stage of 10 min at the processing temperature, using a 59Ag-27.25Cu-12.5In-1.25Ti (wt.%) filler foil. The influences of temperature on the microstructural features of brazed interfaces and on the shear strength of joints were assessed. The interfacial microstructures were analyzed by scanning electron microscopy (SEM), and the composition of the phases detected at the interfaces was evaluated by energy dispersive X-ray spectroscopy (EDS). The fracture surfaces of joints were analyzed by SEM, EDS, and GIXRD (Grazing Incidence X-Ray Diffraction). Reaction between the liquid braze and both base materials led to the formation of a Ti-rich layer, adjacent to each base material. Between the Ti-rich layers, the interfaces consist of a (Ag) solid-solution matrix, where coarse (Cu) particles and either Cu-In or Cu-In-Ti and Cu-Ti intermetallics phases are dispersed. The stronger joints, with shear strength of 220 ± 32 MPa, were produced after brazing at 800 °C. Fracture of joints occurred preferentially not only through the ceramic sample but also across the adjoining TiN layer, independent of the brazing temperature.

  1. Electron and phonon transport in shandite-structured Ni3Sn2S2

    Science.gov (United States)

    Aziz, Alex; Mangelis, Panagiotis; Vaqueiro, Paz; Powell, Anthony V.; Grau-Crespo, Ricardo

    2016-10-01

    The shandite family of solids, with hexagonal structure and composition A3M2X2 (A = Ni, Co, Rh, Pd; M = Pb, In, Sn, Tl; X = S, Se), has attracted recent research attention due to promising applications as thermoelectric materials. Herein we discuss the electron and phonon transport properties of shandite-structured Ni3Sn2S2 , based on a combination of density functional theory, Boltzmann transport theory, and experimental measurements. Ni3Sn2S2 exhibits a metallic and nonmagnetic ground state with Ni0 oxidation state and very low charge on Sn and S atoms. Seebeck coefficients obtained from theoretical calculations are in excellent agreement with those measured experimentally between 100 and 600 K. From the calculation of the ratio σ /τ between the electronic conductivity and relaxation time, and the experimental determination of electron conductivity, we extract the variation of the scattering rate (1 /τ ) with temperature between 300 and 600 K, which turns out to be almost linear, thus implying that the dominant electron-scattering mechanism in this temperature range is via phonons. The electronic thermal conductivity, which deviates only slightly from the Wiedemann-Franz law, provides the main contribution to thermal transport. The small lattice contribution to the thermal conductivity is calculated from the phonon structure and third-order force constants, and is only ˜2 W m-1K-1 at 300 K (less than 10% of the total thermal conductivity), which is confirmed by experimental measurements. Overall, Ni3Sn2S2 is a poor thermoelectric material (Z T ˜ 0.01 at 300 K), principally due to the low absolute value of the Seebeck coefficient. However, the understanding of its transport properties will be useful for the rationalization of the thermoelectric behavior of other, more promising members of the shandite family.

  2. Experimental and thermodynamic studies of beryllium replacement materials for CANDU brazed joints

    International Nuclear Information System (INIS)

    Potter, K.N.; Ferrier, G.A.; Corcoran, E.C.

    2015-01-01

    Currently, appendages are joined to CANDU fuel elements via a brazing process, which uses beryllium as the filler material. A potential reduction in the occupational limit on airborne beryllium particulates has motivated research into alternative brazing materials. To this end, the Canadian nuclear industry has funded an initiative to identify and evaluate the suitability of several candidate materials. This work describes contributions toward the assessment of alternative brazing materials from the Royal Military College of Canada. Thermodynamic modelling was performed to predict the aqueous behaviour of each candidate material in CANDU coolant conditions characteristic of reactor shutdown, and experiments are underway to support modelling predictions. These results will assist in selecting a suitable replacement material for beryllium. (author)

  3. Study on distribution and optimization of residual stress inside plate-fin structure after braze welding

    International Nuclear Information System (INIS)

    Zhou Guoyan; Tu Shandong; Xuan Fuzhen; Wang Zhengdong

    2010-01-01

    The residual stress inside the plate-fin structure has been analyzed by the finite element method under different operation conditions. The calculated results show that a large scale of residual stress will occur in the plate-fin structure and the maximum value is found at the braze corner. The rapid cooling process and the pressured assembly technology have a significant effect on the distribution of the residual stress. The brazed material owns a better performance with a quicker cooling rate. However, the quicker cooling rate also leads to a tensile residual stress near the brazed seam, which is deleterious to the whole structure. The pressure assembly technology can change the residual stress from a tensile state to the compressed state which can improve the safety and extend the service life of the plate-fin structure effectively. (authors)

  4. Thermal Analysis of Brazing Seal and Sterilizing Technique to Break Contamination Chain for Mars Sample Return

    Science.gov (United States)

    Bao, Xiaoqi; Badescu, Mircea; Bar-Cohen, Yoseph

    2015-01-01

    The potential to return Martian samples to Earth for extensive analysis is in great interest of the planetary science community. It is important to make sure the mission would securely contain any microbes that may possibly exist on Mars so that they would not be able to cause any adverse effects on Earth's environment. A brazing sealing and sterilizing technique has been proposed to break the Mars-to-Earth contamination chain. Thermal analysis of the brazing process was conducted for several conceptual designs that apply the technique. Control of the increase of the temperature of the Martian samples is a challenge. The temperature profiles of the Martian samples being sealed in the container were predicted by finite element thermal models. The results show that the sealing and sterilization process can be controlled such that the samples' temperature is maintained below the potentially required level, and that the brazing technique is a feasible approach to break the contamination chain.

  5. Thermokinetic Simulation of Precipitation in NiTi Shape Memory Alloys

    Science.gov (United States)

    Cirstea, C. D.; Karadeniz-Povoden, E.; Kozeschnik, E.; Lungu, M.; Lang, P.; Balagurov, A.; Cirstea, V.

    2017-06-01

    Considering classical nucleation theory and evolution equations for the growth and composition change of precipitates, we simulate the evolution of the precipitates structure in the classical stages of nucleation, growth and coarsening using the solid-state transformation Matcalc software. The formation of Ni3Ti, Ni4Ti3 or Ni3Ti2 precipitate is the key to hardening phenomenon of the alloys, which depends on the nickel solubility in the bulk alloys. The microstructural evolution of metastable Ni4Ti3 and Ni3Ti2 precipitates in Ni-rich TiNi alloys is simulated by computational thermokinetics, based on thermodynamic and diffusion databases. The simulated precipitate phase fractions are compared with experimental data.

  6. Microstructural Investigations On Ni-Ta-Al Ternary Alloys

    International Nuclear Information System (INIS)

    Negache, M.; Taibi, K.; Lounis, Z.; Souami, N.

    2010-01-01

    The Ni-Al-Ta ternary alloys in the Ni-rich part present complex microstructures. They are composed of multiple phases that are formed according to the nominal composition of the alloy, primary Ni(γ), Ni 3 Al(γ'), Ni 6 AlTa(τ 3 ), Ni 3 Ta(δ) or in equilibrium: two solid phases (γ'-τ 3 ), (τ 3 -δ), (τ 3 -γ), (γ-δ) or three solid phases (γ'-τ 3 -δ). The nature and the volume fraction of these phases give these alloys very interesting properties at high temperature, and this makes them attractive for specific applications. We have developed a series of ternary alloys in electric arc furnace, determining their solidification sequences using Differential Thermal Analysis (DTA), characterized by SEM-EDS, X-ray diffraction and by a microhardness tests. The follow-up results made it possible to make a correlation between the nature of the formed phases and their solidifying way into the Ni 75 Al x Ta y (x+y = 25at.%) system, which are varied and complex. In addition to the solid solution Ni (γ), the formed intermetallics compounds (γ', τ 3 and δ) has been identified and correlated with a complex balance between phases.We noticed that the hardness increases with the tantalum which has a hardening effect and though the compound Ni 3 Ta(δ) is the hardest. The below results provide a better understanding of the complex microstructure of these alloys.

  7. Assessing braze quality in the actively cooled Tore Supra Phase III outboard pump limiter

    International Nuclear Information System (INIS)

    Nygren, R.E.; Lutz, T.L.; Miller, J.D.; McGrath, R.; Dale, G.

    1994-01-01

    The quality of brazing of pyrolytic graphite armor brazed to copper tubes in Tore Supra's Phase III Outboard Pump Limiter was assessed through pre-service qualification testing of individual copper/tile assemblies. The evaluation used non-destructive, hot water transient heating tests performed in the high-temperature, high-pressure flow loop at Sandia's Plasma Materials Test Facility. Surface temperatures of tiles were monitored with an infrared camera as water at 120 degrees C at about 2.07 MPa (300 psi) passed through a tube assembly initially at 30 degrees C. For tiles with braze voids or cracks, the surface temperatures tagged behind those of adjacent well-bonded tiles. Temperature tags were correlated with flaw sizes observed during repairs based upon a detailed 2-D heat transfer analyses. open-quotes Badclose quotes tiles, i.e., temperature tags of 10-20 degrees C depending upon tile's size, were easy to detect and, when removed, revealed braze voids of roughly 50% of the joint area. Eleven of the 14 tubes were rebrazed after bad tiles were detected and removed. Three tubes were rebrazed twice

  8. Copper-silver-titanium-tin filler metal for direct brazing of structural ceramics

    Science.gov (United States)

    Moorhead, Arthur J.

    1988-04-05

    A method of joining ceramics and metals to themselves and to one another at about 800.degree. C. is described using a brazing filler metal consisting essentially of 35 to 50 at. % copper, 40 to 50 at. % silver, 1 to 15 at. % titanium, and 2 to 8 at. % tin. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  9. Copper-silver-titanium filler metal for direct brazing of structural ceramics

    Science.gov (United States)

    Moorhead, Arthur J.

    1987-01-01

    A method of joining ceramics and metals to themselves and to one another is described using a brazing filler metal consisting essentially of 35 to 50 atomic percent copper, 15 to 50 atomic percent silver and 10 to 45 atomic percent titanium. This method produces strong joints that can withstand high service temperatures and oxidizing environments.

  10. Gaseous Shielding Gas Additives as Flux Substitute for TIG Arc Brazing

    Directory of Open Access Journals (Sweden)

    Uwe Reisgen

    2015-09-01

    Full Text Available Abstract Brazing is one of the key technologies in the field of joining of metal components. To improve the wetting of brazing material and work-piece surface, it is often required to fall back on the use of flux. The application of these substances requires accuracy and is often connected with considerable expenditure and it is, just as the removal of flux residues, often an additional working step which has to be carried out manually. Within the framework of a DFG research project it has been investigated to which degree gaseous substances as addition to the shielding gas may replace conventional flux in TIG arc brazing. To this end, investigations have been carried out using different combinations of base and filler materials. Mainly monosilane as a gaseous flux substitute has been added in low concentrations to the shielding gas volume flow. The resulting brazed joints have been quantified with regard to their geometry, their fusion conditions and their chemical compositions. These qualities were then correlated and evaluated with the provided quantity of monosilane in order to identify dependencies.

  11. Welding, Cutting and Brazing Safety. Module SH-28. Safety and Health.

    Science.gov (United States)

    Center for Occupational Research and Development, Inc., Waco, TX.

    This student module on welding, cutting and brazing safety is one of 50 modules concerned with job safety and health. This module addresses safety precautions for oxyacetylene welding and gives information about handling compressed gases. Following the introduction, 17 objectives (each keyed to a page in the text) the student is expected to…

  12. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    Science.gov (United States)

    Quinn, Gregory; Beringer, Woody; Gleason, Brian; Stephan, Ryan

    2011-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from four suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used a nickel braze allow to prepare the carbon fibers for joining with aluminum. Initial results on sample blocks indicate that this approach should be repeatable and scalable with good strength and thermal conductance when compared with epoxy bonding.

  13. First-principles study on Ni3Al (111 ) antiphase boundary with Ti and Hf impurities

    Science.gov (United States)

    Sun, Ruoshi; Woodward, Christopher; van de Walle, Axel

    2017-06-01

    The effect of Ti and Hf impurities on the (111 ) antiphase boundary (APB) energy of Ni3Al is investigated via ab initio calculations. Cluster expansion is performed to predict supercell total energies sampled in a Monte Carlo approach that accounts for nondilute point defects at finite temperature, obtaining APB energies as a function of impurity concentration and temperature. Of the two ternary elements, Hf is more effective in increasing the APB energy. While the (111 ) APB energy of a pure L1 2 material requires at least second-nearest-neighbor interactions, we observe a strong correlation between impurity-induced APB energy enhancement and formation of first-nearest-neighbor Ni-Ni bonds across the APB due to symmetry breaking. Using a linear-chain model and effective bond energies derived from effective cluster interactions, we propose a mechanism that explains why Hf is more effective than Ti.

  14. The stability of irradiation-induced defects in Ni3Al

    International Nuclear Information System (INIS)

    Pedraza, D.F.; Caro, A.; Farkas, D.

    1990-01-01

    The L1 2 Ni 3 Al compound is known to be disordered by ion or electron irradiation, while preserving its crystalline structure. In this work, embedded-atom potentials are used to investigate the change of internal energy of the crystal and of the lattice parameter as a function of the degree of long range order. Various vacancy-interstitial configurations are investigated in order to explore the possibility of substantial point defect buildup. It is found that spontaneous recombination is a function of the nature of the interstitial, the vacancy-interstitial distance and the characteristics of the atomic environment of the pair. The vacancy-interstitial interaction is also found to be, in some cases, dependent on the local atomic environment. Local disorder, moreover, can produce in some cases interstitial trapping. The implications of the effects obtained in the present simulations on the possibility of an irradiation-induced amorphous transition are discussed. 15 refs., 2 figs., 3 tabs

  15. Phonons in fcc binary alloys

    International Nuclear Information System (INIS)

    Sharma, Amita; Rathore, R.P.S.

    1992-01-01

    Born-Mayer potential has been modified to account for the unpaired (three body) forces among the common nearest neighbours of the ordered binary fcc alloys i.e. Ni 3 Fe 7 , Ni 5 Fe 5 and Ni 75 Fe 25 . The three body potential is added to the two body form of Morse to formalize the total interaction potential. Measured inverse ionic compressibility, cohesive energy, lattice constant and one measured phonon frequency are used to evaluate the defining parameters of the potential. The potential seeks to bring about the binding among 140 and 132 atoms though pair wise (two body) and non-pair wise (three body) forces respectively. The phonon-dispersion relations obtained by solving the secular equation are compared with the experimental findings on the aforesaid alloys. (author). 19 refs., 3 figs

  16. Interlocked chiral/polar domain walls and large optical rotation in Ni3TeO6

    Directory of Open Access Journals (Sweden)

    Xueyun Wang

    2015-07-01

    Full Text Available Chirality, i.e., handedness, pervades much of modern science from elementary particles, DNA-based biology to molecular chemistry; however, most of the chirality-relevant materials have been based on complex molecules. Here, we report inorganic single-crystalline Ni3TeO6, forming in a corundum-related R3 structure with both chirality and polarity. These chiral Ni3TeO6 single crystals exhibit a large optical specific rotation (α—1355° dm−1 cm3 g−1. We demonstrate, for the first time, that in Ni3TeO6, chiral and polar domains form an intriguing domain pattern, resembling a radiation warning sign, which stems from interlocked chiral and polar domain walls through lowering of the wall energy.

  17. Pre-qualification of brazed plasma facing components of divertor target elements for ITER like tokamak application

    International Nuclear Information System (INIS)

    Singh, K.P.; Pandya, Santosh P.; Khirwadkar, S.S.; Patel, Alpesh; Patil, Y.; Buch, J.J.U.; Khan, M.S.; Tripathi, Sudhir; Pandya, Shwetang; Govindrajan, J.; Jaman, P.M.; Rathore, Devendra; Rangaraj, L.; Divakar, C.

    2011-01-01

    Qualification of tungsten (W) and graphite (C) based brazed plasma facing components (PFCs) is an important R and D area in fusion research. Pre-qualification tests for brazed joints between W-CuCrZr and C-CuCrZr using NDT (IR thermography and ultrasonic test) and thermal fatigue test are attempted. Mockups having good quality brazed joints of W and C based PFCs were identified using NDT. Subsequently, thermal fatigue test was performed on the identified mockups. All brazed tiles of W based PFC mockups could withstand thermal fatigue test, however, few tiles of C based PFC mockup were found detached. Thermal analyses of mockups are performed using finite element analysis (ANSYS) software to simulate the thermal hydraulic condition with 10 MW/m 2 uniform heat flux. Details about experimental and computational work are presented here.

  18. Joining of ceramic Ba0.5Sr0.5Co0.8Fe0.2O3 membranes for oxygen production to high temperature alloys

    DEFF Research Database (Denmark)

    Kiebach, Wolff-Ragnar; Engelbrecht, Kurt; Kwok, Kawai

    2016-01-01

    The possibility of joining dense ceramic BCSF tubular membranes to metal alloys using a silver braze was investigated. Four different alloys (Crofer 22 APU (R), Kanthal APM (R), Haynes 214 (R) and EN 1.4841) were considered and the influence of their oxide scale stability/reactivity and their the......The possibility of joining dense ceramic BCSF tubular membranes to metal alloys using a silver braze was investigated. Four different alloys (Crofer 22 APU (R), Kanthal APM (R), Haynes 214 (R) and EN 1.4841) were considered and the influence of their oxide scale stability...... on these assemblies, demonstrating the functionality of the developed hot sealing. In addition a simulation of the stresses occurring in the joint assembly during use was performed for different materials and geometries. The obtained results fit well with the experimental findings. (C) 2016 Elsevier B.V. All rights...

  19. Aqueous electrochemistry of precipitation-hardened nickel base alloys

    International Nuclear Information System (INIS)

    Hosoya, K.; Ballinger, R.; Prybylowski, J.; Hwang, I.S.

    1990-11-01

    An investigation has been conducted to explore the importance of local crack tip electrochemical processes in precipitation-hardened Ni-Cr-Fe alloys driven by galvanic couples between grain boundary precipitates and the local matrix. The electrochemical behavior of γ' [Ni 3 (Al,Ti)] has been determined as a function of titanium concentration, temperature, and solution pH. The electrochemical behavior of Ni-Cr-Fe solid solution alloys has been investigated as a function of chromium content for a series of 10 Fe-variable Cr (6--18%)-balance Ni alloys, temperature, and pH. The investigation was conducted in neutral and pH3 solutions over the temperature range 25--300 degree C. The results of the investigation show that the electrochemical behavior of these systems is a strong function of temperature and composition. This is especially true for the γ' [Ni 3 (Al,Ti)] system where a transition from active/passive behavior to purely active behavior and back again occurs over a narrow temperature range near 100 degree C. Behavior of this system was also found to be a strong function of titanium concentration. In all cases, the Ni 3 (Al,Ti) phase was active with respect to the matrix. The peak in activity near 100 degree C correlates well with accelerated crack growth in this temperature range, observed in nickel-base alloy X-750 heat treated to precipitate γ' on the grain boundaries. 20 refs., 23 figs., 3 tabs

  20. Formation of the Ni3Nb δ-Phase in Stress-Relieved Inconel 625 Produced via Laser Powder-Bed Fusion Additive Manufacturing

    Science.gov (United States)

    Lass, Eric A.; Stoudt, Mark R.; Williams, Maureen E.; Katz, Michael B.; Levine, Lyle E.; Phan, Thien Q.; Gnaeupel-Herold, Thomas H.; Ng, Daniel S.

    2017-11-01

    The microstructural evolution of laser powder-bed additively manufactured Inconel 625 during a post-build stress-relief anneal of 1 hour at 1143 K (870 °C) is investigated. It is found that this industry-recommended heat treatment promotes the formation of a significant fraction of the orthorhombic D0a Ni3Nb δ-phase. This phase is known to have a deleterious influence on fracture toughness, ductility, and other mechanical properties in conventional, wrought Inconel 625; and is generally considered detrimental to materials' performance in service. The δ-phase platelets are found to precipitate within the inter-dendritic regions of the as-built solidification microstructure. These regions are enriched in solute elements, particularly Nb and Mo, due to the micro-segregation that occurs during solidification. The precipitation of δ-phase at 1073 K (800 °C) is found to require up to 4 hours. This indicates a potential alternative stress-relief processing window that mitigates δ-phase formation in this alloy. Ultimately, a homogenization heat treatment is recommended for additively manufactured Inconel 625 because the increased susceptibility to δ-phase precipitation increases the possibility for significant degradation of materials' properties in service.

  1. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    DEFF Research Database (Denmark)

    Kiebach, Wolff-Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila

    2016-01-01

    as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates...... that the developed braze system is applicable for the use in SOFC/SOEC stacks....

  2. Effect of welding speed on microstructural evolution and mechanical properties of laser welded-brazed Al/brass dissimilar joints

    Science.gov (United States)

    Zhou, L.; Luo, L. Y.; Tan, C. W.; Li, Z. Y.; Song, X. G.; Zhao, H. Y.; Huang, Y. X.; Feng, J. C.

    2018-01-01

    Laser welding-brazing process was developed for joining 5052 aluminum alloy and H62 brass in butt configuration with Zn-15%Al filler. Effect of welding speed on microstructural characteristics and mechanical properties of joints were investigated. Acceptable joints without obvious defect were obtained with the welding speed of 0.5-0.6 m/min, while lower and higher welding speed caused excessive back reinforcement and cracking, respectively. Three reaction layers were observed at welding speed of 0.3 m/min, which were Al4.2Cu3.2Zn0.7 (τ‧)/Al4Cu9/CuZn from weld seam side to brass side; while at welding speed of 0.4-0.6 m/min, two layers Al4.2Cu3.2Zn0.7 and CuZn formed. The thickness of interfacial reaction layers increased with the decrease of welding speed, but varied little at different interfacial positions from top to bottom in one joint. Tensile test results indicated that the maximum joint tensile strength of 128 MPa was obtained at 0.5 m/min, which was 55.7% of that of Al base metal. All the joints fractured along the weld seam/brass interface. Some differences were found regarding fracture locations with three and two reaction layers. The joint fractured between Al4Cu9 and τ‧ IMC layer when the interface had three layers, while the crack occurred between CuZn and τ‧ phase in the case of two layers.

  3. Mixed nickel-gallium tellurides Ni3−xGaTe2 as a matrix for incorporating magnetic cations: A Ni3−xFexGaTe2 series

    International Nuclear Information System (INIS)

    Kuznetsov, Alexey N.; Stroganova, Ekaterina A.; Zakharova, Elena Yu; Solopchenko, Alexander V.; Sobolev, Alexey V.; Presniakov, Igor A.; Kirdyankin, Denis I.; Novotortsev, Vladimir M.

    2017-01-01

    Using a high-temperature ampoule technique, a series of mixed nickel-iron-gallium metal-rich tellurides with layered structures, Ni 3-x Fe x GaTe 2 , were prepared and characterized based on X-ray powder diffraction, energy-dispersive spectroscopy, and 57 Fe Mössbauer spectroscopy data. These compounds may be regarded as a result of partial substitution of nickel by iron in the recently reported ternary Ni 3-x GaTe 2 series, which are based on NiAs/Ni 2 In type of structure. The compositional boundary for the substitution was found to be at x~1. According to the Mössbauer spectroscopy data, the substitution is not statistical, and iron atoms with the increase in x tend to preferentially occupy those nickel positions that are partially vacant in the initial ternary compound. Magnetic measurements data for the Ni 3-x Fe x GaTe 2 series show dramatic change in behavior from temperature-independent paramagnetic properties of the initial matrix to a low-temperature (~75 K) ferromagnetic ordering in the Ni 2 FeGaTe 2 . - Graphical abstract: Ordered substitution of nickel by iron in the Ni 3−x GaTe 2 series leading to ferromagnetic ordering. - Highlights: • A series of Ni 3−x Fe x GaTe 2 compounds were synthesized. • They adopt the NiAs/Ni 2 In type of structure with ordered iron distribution. • The distribution of iron was studied using 57 Fe Mössbauer spectroscopy. • An increase in iron content leads to the strong ferromagnetic coupling.

  4. Alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Hans Thieme, Cornelis Leo (Westborough, MA); Thompson, Elliott D. (Coventry, RI); Fritzemeier, Leslie G. (Acton, MA); Cameron, Robert D. (Franklin, MA); Siegal, Edward J. (Malden, MA)

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  5. 3D structured Mo-doped Ni3S2 nanosheets as efficient dual-electrocatalyst for overall water splitting

    Science.gov (United States)

    Wu, Chengrong; Liu, Bitao; Wang, Jun; Su, Yongyao; Yan, Hengqing; Ng, Chuntan; Li, Cheng; Wei, Jumeng

    2018-05-01

    Searching for a cost-effective, high efficient and stable bifunctional electrocatalyst for overall water-splitting is critical to renewable energy systems. In this study, three-dimensional (3D) curved nanosheets of Mo-doped Ni3S2 grown on nickel foam were successfully synthesized via a one-step hydrothermal process. The hydrogen-evolution reaction (HER) and the oxygen-evolution reaction (OER) in alkaline environment of this 3D catalyst are investigated in detail. The results show that it possesses lower overpotential, high current densities and small Tafel slopes both in OER and HER. For HER, the catalysts show excellent electrochemical performance, demonstrating a low over-potential of 212 mV at 10 mA cm-2 with a large decrease of 127 mV compared to the undoped Ni3S2. And it also shows a lower overpotential of 260 mV at 10 mA cm-2 which decreases 30 mV for OER. In addition, it is only need 1.67 V for the overall water splitting at 10 mA cm-2 which is 70 mV. It found that the Mo element would change the morphology of Ni3S2 and induce much more active sites for HER and OER. The as-prepared Mo-doped Ni3S2 bi-functional electrocatalyst could act as the promising electrode materials for water splitting.

  6. The core structure of a Frank dislocation in Ni3(Al,Nb)

    International Nuclear Information System (INIS)

    Bonnet, R.; Loubradou, M.; Derder, C.; Catana, A.

    1991-01-01

    This paper reports on the core structures of dislocations in L1 2 crystals, in view of understanding the anomalous yield behavior of strength with increasing temperature. Theoretical approaches have been proposed for explaining the dissociations of these dislocations, and experimental evidences have been reported for such dissociations using either the weak beam technique or more recently the HRTEM (High Resolution Transmission Electron Microscopy) technique. Recent HRTEM results show that for Ni 3 A1 the partial dislocations 1/2 left-angle 110 right-angle which limit an APB (Antiphase Boundary) lying on (001) are only split over 0.1 - 0.3 nm along (111) planes, producing very high energy CSF's (Complex Stacking Faults) which limit an SISF (superlattice Intrinsic Stacking Fault) extended on a (111) plane. Concerning the 1/2 left-angle 111 right-angle Frank dislocation, which limits an SESF (Superlattice Extrinsic Stacking Fault), there are no reported results yet. Let us note, however, that for aluminum HRTEM images of Frank dislocation loops have been studied. This lack of information in the L1 2 crystals motivated the present HRTEM study

  7. Enhancement photocatalytic activity of spinel oxide (Co, Ni3O4 by combination with carbon nanotubes

    Directory of Open Access Journals (Sweden)

    Kahdum Bashaer J.

    2017-09-01

    Full Text Available In this study, some types of composites consisting of multi-walled carbon nanotubes (MWCNTs and spinel oxide (Co, Ni3O4 were synthesized by simple evaporation method. These composites were characterized by UV–Vis diffuse reflectance spectroscopy, X-rays diffraction(XRD, Scanning electron microscopy (SEM and specific surface area(SBET. The photocatalytic activity of the prepared composites was investigated by the following removal of Bismarck brown G (BBG dye from its aqueous solutions. The obtained results showed that using MWCNTs in combination with spinel oxide to produced composites (spinel/MWCNTs which succeeded in increasing the activity of spinel oxide and exhibited higher photocatalytic activity than spinel oxide alone. Also it was found that, multiwalled carbon nanotubes were successful in increasing the adsorption and improving the activity of photocatalytic degradation of Bismarck brown G dye(BBG. The obtained results showed that spinel/MWCNTs was more active in dye removal in comparison with each of spinel oxide and MWCNTs alone under the same reaction conditions. Also band gap energies for the prepared composites showed lower values in comparison with neat spinel. This point represents a promising observation as these composites can be excited using a lower energy radiation sources.

  8. Copper-rich invar by mechanical alloying

    Science.gov (United States)

    O'Donnell, K.; Qi, Qinian; Ilyushin, A. S.; Coey, J. M. D.

    1993-05-01

    An fcc alloy of composition Fe 64Cu 26Cr 7Ni 3 with a0 = 0.362 nm and an average crystalline size of 5 nm was produced by high-energy ball milling iron and copper powder in a stainless-steel container. The average number of electrons per atom is 8.7. The Curie temperature of the alloy is 410 K and the room-temperature magnetization is 48 JT -1 kg -1. The Mössbauer spectrum at 15 K shows a broad distribution of hyperfine field with an average of 15.6 T, which indicates coexistence of high and low moment states for iron. The alloy decomposes exothermically at 775 K to yield a mixture of bcc and fcc phases, but 50% of the iron remains in the fcc form with a low moment.

  9. Thermomechanical behavior of actively cooled, brazed divertor components under cyclic high heat flux loads

    International Nuclear Information System (INIS)

    You, J.H.; Bolt, H.; Duwe, R.; Linke, J.; Nickel, H.

    1997-01-01

    Actively cooled divertor mock-ups consisting of various low-Z armor tiles brazed to refractory metal heat sinks were tested in the electron beam test facility at Juelich. Screening and thermal cycling tests were perfomed on the mock-ups to estimate the overall thermal performance under cyclic high heat flux (HHF) loadings. By detecting the temperature of the armor surface and the braze layer, it was possible to assess the heat removal capability and the accumulation of interfacial damage. Microstructures were investigated to elucidate the degradation of the joints. Finite element analyses are carried out for the simulated HHF test conditions. Temperature fields and thermal stresses are calculated for a typical divertor module. The nature of thermomechanical behavior of the divertor mock-ups under cyclic HHF loadings is discussed. (orig.)

  10. Thermomechanical behavior of actively cooled, brazed divertor components under cyclic high heat flux loads

    Science.gov (United States)

    You, J. H.; Bolt, H.; Duwe, R.; Linke, J.; Nickel, H.

    1997-12-01

    Actively cooled divertor mock-ups consisting of various low- Z armor tiles brazed to refractory metal heat sinks were tested in the electron beam test facility at Jülich. Screening and thermal cycling tests were perfomed on the mock-ups to estimate the overall thermal performance under cyclic high heat flux (HHF) loadings. By detecting the temperature of the armor surface and the braze layer, it was possible to assess the heat removal capability and the accumulation of interfacial damage. Microstructures were investigated to elucidate the degradation of the joints. Finite element analyses are carried out for the simulated HHF test conditions. Temperature fields and thermal stresses are calculated for a typical divertor module. The nature of thermomechanical behavior of the divertor mock-ups under cyclic HHF loadings is discussed.

  11. Determinants of the quality of brazed joints of nickel-based superalloys

    Directory of Open Access Journals (Sweden)

    Katarzyna Strzelczak

    2017-10-01

    Full Text Available In the aerospace industry, passenger safety depends on proper quality control at each production stage. The main responsibility for the correct operation of the aircraft lies within a gas turbine. A proper and rigorous selection of the gas turbine construction material is required, and in a further step, the method of joining the construction parts. Nickel superalloys due to the high heat resistance, strength and creep resistance at high temperatures, toughness and corrosion resistance, are very often used for the construction of a gas turbine engine. In the next step, the selection of joining method is necessary. This method must be able to achieve high-quality connections, resistant to work at high temperatures and corrosive environments. The most effective bonding method that meets the above conditions is brazing. In this study non-destructive (visual test and destructive (metallographic test of brazed joint of Inconel 718 and Inconel 625 were conducted.

  12. Experimental Results For Hydrocarbon Refrigerant Vaporization In Brazed Plate Heat Exchangers at High Pressure

    OpenAIRE

    Desideri, Adriano; Schmidt Ommen, Torben; Wronski, Jorrit; Quoilin, Sylvain; Lemort, Vincent; Haglind, Fredrik

    2016-01-01

    In this contribution, the experimental heat transfer coefficient  and the pressure drop measured during HFC refrigerants vaporization inside small brazed plate heat exchanger (PHE) at typical evaporation temperature for organic Rankine cycle systems for low thermal energy quality applications are presented. Scientific work focusing on the heat transfer in PHEs has been carried out since the late 19th century. More recent publications have been focusing on vaporization and condensation of ref...

  13. Experimental results for hydrocarbon refrigerant vaporization in brazed plate heat exchangers at high pressure

    OpenAIRE

    Desideri, Adriano; Rhyl Kaern, Martin; Ommen Schmidt, Torben; Wronski, Jorrit; Quoilin, Sylvain; Lemort, Vincent; Haglind, Fredrik

    2016-01-01

    In recent years the interest in small capacity organic Rankine cycle (ORC) power systems for harvesting low quality waste thermal energy from industrial processes has been steadily growing. Micro ORC systems are normally equipped with brazed plate heat exchangers which allows for efficient heat transfer with a compact design. An accurate prediction of the heat transfer process characterizing these devices is required from the design phase to the development of model- based control strategies....

  14. Study of hydrogenation for pulverization of rare earth alloys with Nb for metal hydride electrodes

    International Nuclear Information System (INIS)

    Ferreira, Eliner Affonso

    2013-01-01

    In this work were studied La ,7 Mg 0,3 Al 0,3 Mn 0,4 Co (0.5-x) NbxNi 3.8 (x= 0 - 0.5) and La 0,7 Mg 0,3 Al 0,3 Mn 0.4 Nb (05+x) Co 0,5 Ni (3.8-x) . (x=0.3; 0.5;1.3) alloys for negative electrodes of the Nickel-Metal Hydride batteries. The hydrogenation of the alloys was performed varying pressing of H 2 (2 and 9 bar). The discharge capacity of the nickel-metal hydride batteries were analyzed in the Arbin BT-4 electrical test equipment. The as-cast alloys were analyzed by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDX) and X-Ray diffraction. The increasing Niobium addition in the alloys decreased cycle life and the maximum discharge capacity of the batteries. The maximum discharge capacity was obtained with the La .7 Mg 0.3 Al 0.3 Mn 0,4 Co 0.5 Ni 3.8 (45.36 mAh) and the battery which presented the best performance was La .7 Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Nb 0.1 Ni 3.8 (44.94 mAh). (author)

  15. Copper-beryllium alloys for technical applications

    International Nuclear Information System (INIS)

    Heller, W.

    1976-01-01

    Data of physical properties are compiled for the most commonly used copper-beryllium alloys (CuBe 2, CuBe 1.7, CuCoBe, and CuCoAgBe), with emphasis on their temperature dependence and their variation with particular annealing and hardening treatments. The purpose is to provide a reference source and to indicate the versatility of these materials with respect to other copper alloys and to pure copper. The special features of CuBe alloys include high mechanical strength with reasonably high electrical conductivity, as well as good wear and corrosion resistance. For example, CuBe 2 has a yield strength of up to 1200 N/mm 2 , about three times that of pure copper, whilst the electrical conductivity of CuCoBe can be as high as 28 MS/m, nearly half that of pure copper. Typical applications are springs and electrical contacts. The importance of a proper heat treatment is discussed in some detail, notably the metallurgy and effects of low-temperature annealing (precipitation-hardening). A chapter on manufacturing processes covers machining, brazing, welding, and cleaning. This is followed by some remarks on safety precautions against beryllium poisoning. CuBe alloys are commercially available in the form of wires, strips, rods, and bars. Typical dimensions, specifications, a brief cost estimate, and addresses of suppliers are listed. (Author)

  16. Mechanical Design, Brazing and Assembly Procedures of the LINAC4 RFQ

    CERN Document Server

    Mathot, S; Briswalter, A; Callamand, Th; Carosone, J; Favre, N; Geisser, J M; Lombardi, A; Maire, V; Malabaila, M; Pugnat, D; Richerot, Ph; Riffaut, B; Rossi, C; Timmins, M; Vacca, A; Vandoni, G; Vretenar, M

    2010-01-01

    The Linac4 RFQ will accelerate the H- beam from the ion source to the energy of 3 MeV. The RFQ is composed of three sections of one meter each, assembled by means of ultra high vacuum flanges and adjustable centring rings. The complete 3-m long RFQ will be supported isostatically over 3 points like a simple beam in order to minimise the maximum deflection. The ridge line, used to feed the RF power into the RFQ, will be supported via springs and its position adjusted in such way that no strain is introduced into the RFQ at the moment of its connection. The mechanical design has been done at CERN where the modules are completely manufactured, heat treated and brazed also. In that way, all of the processes are carefully controlled and the influence, notably of the heat treatments, has been understood in a better way. Since 2002 several four vanes RFQ modules have been brazed at CERN for the TRASCO and IPHI projects. A two-step brazing procedure has been tested. This technique is actually used for the assembly of...

  17. Defects diagnosis in laser brazing using near-infrared signals based on empirical mode decomposition

    Science.gov (United States)

    Cheng, Liyong; Mi, Gaoyang; Li, Shuo; Wang, Chunming; Hu, Xiyuan

    2018-03-01

    Real-time monitoring of laser welding plays a very important role in the modern automated production and online defects diagnosis is necessary to be implemented. In this study, the status of laser brazing was monitored in real time using an infrared photoelectric sensor. Four kinds of braze seams (including healthy weld, unfilled weld, hole weld and rough surface weld) along with corresponding near-infrared signals were obtained. Further, a new method called Empirical Mode Decomposition (EMD) was proposed to analyze the near-infrared signals. The results showed that the EMD method had a good performance in eliminating the noise on the near-infrared signals. And then, the correlation coefficient was developed for selecting the Intrinsic Mode Function (IMF) more sensitive to the weld defects. A more accurate signal was reconstructed with the selected IMF components. Simultaneously, the spectrum of selected IMF components was solved using fast Fourier transform, and the frequency characteristics were clearly revealed. The frequency energy of different frequency bands was computed to diagnose the defects. There was a significant difference in four types of weld defects. This approach has been proved to be an effective and efficient method for monitoring laser brazing defects.

  18. Preparation of W/CuCrZr monoblock test mock-up using vacuum brazing technique

    International Nuclear Information System (INIS)

    Singh, Kongkham Premjit; Khirwadkar, Samir S.; Bhope, Kedar; Patel, Nikunj; Mokaria, Prakash K.; Mehta, Mayur

    2015-01-01

    Development of the joining for W/CuCrZr monoblock PFC test mock-up is an interest area in Fusion R and D. W/Cu bimetallic material has prepared using OFHC copper casting approach on the radial surface of W monoblock tile surface. The W/Cu bimetallic material has been joined with CuCrZr tube (heat sink) material with the vacuum brazing route. Vacuum brazing of W/Cu-CuCrZr has been performed @ 970 °C for 10 mins using NiCuMn-37 filler material under deep vacuum environment (10 -6 mbar). Graphite fixtures were used for OFHC copper casting and vacuum brazing experiments. The joint integrity of W/Cu-CuCrZr monoblock mock-up on W/Cu and Cu-CuCrZr has been checked using ultrasonic immersion technique. Micro-structural examination and Spot-wise elemental analysis have been carried out using HR-SEM and EDAX. The results of the experimental work will be discussed in the paper. (author)

  19. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    Science.gov (United States)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  20. Combined thermodynamic study of nickel-base alloys. Progress report

    International Nuclear Information System (INIS)

    Brooks, C.R.; Meschter, P.J.

    1981-01-01

    Achievements during this period are the following: (1) initiation of a high-temperature study of the Ni-Ta system using the galvanic cell technique, (2) emf study of high-temperature thermodynamics in the Ni-Mo system, (3) measured heat capacity data on ordered and disordered Ni 4 Mo, (4) heat capacities of Ni and disordered Ni 3 Fe, and (5) computer correlation of thermodynamic and phase diagram data in binary Ni-base alloys

  1. From two-dimensional graphene oxide to three-dimensional honeycomb-like Ni3S2@graphene oxide composite: insight into structure and electrocatalytic properties

    Science.gov (United States)

    Wei, Xinting; Li, Yueqiang; Xu, Wenli; Zhang, Kaixuan; Yin, Jie; Shi, Shaozhen; Wei, Jiazhen; Di, Fangfang; Guo, Junxue; Wang, Can; Chu, Chaofan; Sui, Ning; Chen, Baoli; Zhang, Yingtian; Hao, Hongguo; Zhang, Xianxi; Zhao, Jinsheng; Zhou, Huawei; Wang, Shuhao

    2017-12-01

    Three-dimensional (3D) graphene composites have drawn increasing attention in energy storage/conversion applications due to their unique structures and properties. Herein, we synthesized 3D honeycomb-like Ni3S2@graphene oxide composite (3D honeycomb-like Ni3S2@GO) by a one-pot hydrothermal method. We found that positive charges of Ni2+ and negative charges of NO3- in Ni(NO3)2 induced a transformation of graphene oxide with smooth surface into graphene oxide with wrinkled surface (w-GO). The w-GO in the mixing solution of Ni(NO3)2/thioacetamide/H2O evolved into 3D honeycomb-like Ni3S2@GO in solvothermal process. The GO effectively inhibited the aggregation of Ni3S2 nanoparticles. Photoelectrochemical cells based on 3D Ni3S2@GO synthesized at 60 mM l-1 Ni(NO3)2 exhibited the best energy conversion efficiency. 3D Ni3S2@GO had smaller charge transfer resistance and larger exchange current density than pure Ni3S2 for iodine reduction reaction. The cyclic stability of 3D honeycomb-like Ni3S2@GO was good in the iodine electrolyte. Results are of great interest for fundamental research and practical applications of 3D GO and its composites in solar water-splitting, artificial photoelectrochemical cells, electrocatalysts and Li-S or Na-S batteries.

  2. Synergetic interface between NiO/Ni3S2 nanosheets and carbon nanofiber as binder-free anode for highly reversible lithium storage

    Science.gov (United States)

    Jiang, Jialin; Ma, Chao; Yang, Yinbo; Ding, Jingjing; Ji, Hongmei; Shi, Shaojun; Yang, Gang

    2018-05-01

    A novel heterostructure of NiO/Ni3S2 nanoflake is synthesized and composited with carbon nanofibers (CNF) membrane. NiO/Ni3S2 nanoflakes are homogeneously dispersed in CNF network, herein, NiO/Ni3S2 like leaf and CNF like branch. Carbon nanofibers network efficiently prevents the pulverization and buffers the volume changes of NiO/Ni3S2, meanwhile, NiO/Ni3S2 nanoflakes through the conductive channels of carbon nanofibers own improved Li+ diffusion ability and structural stability. The capacity of NiO/Ni3S2/CNF reaches to 519.2 mA g-1 after 200 cycles at the current density of 0.5 A g-1 while NiO/Ni3S2 fades to 71 mAh g-1 after 40 cycles. Owing to the synergetic structure, the resultant binder-free electrode NiO/Ni3S2/carbon nanofibers shows an excellent reversible lithium storage capability.

  3. Effect of composition on the high rate dynamic behaviour of tungsten heavy alloys

    Directory of Open Access Journals (Sweden)

    Latif Kesemen

    2015-01-01

    Full Text Available Tungsten heavy alloys are currently used as kinetic energy penetrators in military applications due to their high density and superior mechanical properties. In the literature, quasi-static properties of different tungsten heavy alloys based on W-Ni-Cu and W-Ni-Fe ternary systems are well documented and presented. However, comparison of the dynamic behaviour of these alloys in terms of the correlation between quasi-static mechanical characterization and dynamical properties is lacking. In the present study, dynamic properties of tungsten heavy alloys having different binder phase compositions (90W-7Ni-3Cu and 90W-8Ni-2Fe at different projectile velocities were investigated. The examined and tested alloys were produced through the conventional powder metallurgy route of mixing, cold compaction and sintering. Mechanical characterization of these alloys was performed. In the ballistic tests, cylindrical tungsten heavy alloys with L/D ratio of 3 were impacted to hardened steel target at different projectile velocities. After the ballistic tests, deformation characteristics of test specimens during dynamic loading were evaluated by comparing the change of length and diameter of the specimens versus kinetic energy densities. The study concluded that 90W-8Ni-2Fe alloy has better perforation characteristics than 90W-7Ni-3Cu alloy.

  4. Hydrogenation of the rare earth alloys for production negative electrodes of nickel-metal hydride batteries

    International Nuclear Information System (INIS)

    Casini, Julio Cesar Serafim

    2011-01-01

    In this work were studied of La 0.7-x Mg x Pr 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (X = 0 and 0.7) alloys for negative electrodes of the nickel-metal hydride batteries. The hydrogenation of the alloys was performed varying pressing of H 2 (2 and 10 bar) and temperature (room and 500 ℃). The discharge capacity of the nic kel-metal hydride batteries were analyzed in ARBIN BT- 4 electrical test equipment. The as-cast alloys were analyzed by scanning electron microscopy (SEM), energy disperse spectroscopy (EDX) and X-Ray diffraction. The increasing Mg addition in the alloy increases maximum discharge capacity but decrease cycle life of the batteries. The maximum discharge capacity was obtained with the Mg 0.7 Pr 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 alloy (60 mAh) and the battery which presented the best performance was La 0.4 Mg 0.3 Pr 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 alloy (53 mAh and 150 cycles). The H 2 capability of absorption was diminished for increased Mg addition and no such effect occurs for Mg 0.7 Pr 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 alloy. (author)

  5. A study of isotopic exchange of hydrogen and deuterium in a LaNi3Al2 hydride bed

    International Nuclear Information System (INIS)

    Fukada, S.; Matsuo, H.; Okunaga, T.; Mitsuishi, N.

    1992-01-01

    An experimental study was carried out on the isotopic exhange of hydrogen and deuterium in a LaNi 3 Al 2 hydride bed. The exchange capacity of the LaNi 3 Al 2 hydride for deuterium, the overall mass-transfer coefficient and the height equivalent to a theoretical plate (HETP) were obtained from the analysis of effluent curves for a pulse or step change of an influent deuterium concentration. The exchange capacity for deuterium was found to be almost constant between 200 and 300deg C and was around 1.7 in a D/metal ratio. The rate of the isotopic exchange was independent of the total hydrogen pressure, and a value of 31.8 kJ/mol was obtained for its activation energy. The minimum HETP value obtained was 0.5 cm at 300deg C and is smaller than that of a cryogenic distillation column for hydrogen isotopic separation. (orig.)

  6. Low-temperature solvothermal approach to the synthesis of La4Ni3O8 by topotactic oxygen deintercalation.

    Science.gov (United States)

    Blakely, Colin K; Bruno, Shaun R; Poltavets, Viktor V

    2011-07-18

    A chimie douce solvothermal reduction method is proposed for topotactic oxygen deintercalation of complex metal oxides. Four different reduction techniques were employed to qualitatively identify the relative reduction activity of each including reduction with H(2) and NaH, solution-based reduction using metal hydrides at ambient pressure, and reduction under solvothermal conditions. The reduction of the Ruddlesden-Popper nickelate La(4)Ni(3)O(10) was used as a test case to prove the validity of the method. The completely reduced phase La(4)Ni(3)O(8) was produced via the solvothermal technique at 150 °C--a lower temperature than by other more conventional solid state oxygen deintercalation methods.

  7. On aging of iron-nickel-titanium alloys

    International Nuclear Information System (INIS)

    Vintajkin, E.Z.; Dmitriev, V.B.; Udovenko, V.A.

    1978-01-01

    The mechanism of structural transformations on the initial stages of aging of Fe-(26-29) at. % Ni-(2.5-5.75) at. % Ti alloys was studied by neutron radiography. It was shown that at the earliest aging stages at 550 deg C there appear ordered areas which are FCC nuclei of the Ni 3 Ti phase. The rate of nucleation depends on the content of titanium in the all. In alloys with more than 3% Ti, nuclei appear even at the hardening stage. During the subsequent aging, the nuclei are enriched with nickel and titanium

  8. Investigation on wear resistance and corrosion resistance of electron beam cladding co-alloy coating on Inconel617

    Science.gov (United States)

    Liu, Hailang; Zhang, Guopei; Huang, Yiping; Qi, Zhengwei; Wang, Bo; Yu, Zhibiao; Wang, Dezhi

    2018-04-01

    To improve surface properties of Inconel 617 alloy (referred to as 617 alloy), co-alloy coating metallurgically bonded to substrate was prepared on the surface of 617 alloy by electron beam cladding. The microstructure, phase composition, microhardness, tribological properties and corrosion resistance of the coatings were investigated. The XRD results of the coatings reinforced by co-alloy (Co800) revealed the presence of γ-Co, CoCx and Cr23C6 phase as matrix and new metastable phases of Cr2Ni3 and Co3Mo2Si. These hypoeutectic structures contain primary dendrites and interdendritic eutectics. The metallurgical bonding forms well between the cladding layer and the matrix of 617 alloy. In most studied conditions, the co-alloy coating displays a better hardness, tribological performance, i.e., lower coefficient of frictions and wear rates, corrosion resistance in 1 mol L‑1 HCl solution, than the 617 alloy.

  9. Anomalous phonon stiffening associated with the (1 1 1) antiphase boundary in L12 Ni3Al

    International Nuclear Information System (INIS)

    Manga, Venkateswara Rao; Shang, Shun-Li; Wang, William Yi; Wang, Yi; Liang, Jiang; Crespi, Vincent H.; Liu, Zi-Kui

    2015-01-01

    Antiphase boundaries (APBs) play a crucial role in the anomalous yield behavior exhibited by Ni 3 Al with L1 2 structure. We investigated the changes in the vibrational properties associated with the formation of (0 0 1) and (1 1 1) APBs in Ni 3 Al by employing first-principles calculations. The phonon density of states of Ni 3 Al with and without (0 0 1) and (1 1 1) APBs revealed an interesting result: the (0 0 1) APB softens the phonons in its vicinity, while the (1 1 1) stiffens them. We also calculated the finite-temperature (0 0 1) and (1 1 1) APB Gibbs free energies from the first-principles quasi-harmonic approximation. The vibrational entropy of formation is positive (e.g. 0.053 mJ K −1 m −2 at 300 K) for the (0 0 1) APB and is negative (e.g. −0.0157 mJ K −1 m −2 at 300 K) for the (1 1 1) APB over the entire temperature range. We also find a significant change in the thermal electronic free energy due to the creation of the (0 0 1) or (1 1 1) APB. The anisotropy ratio of the APB energies, i.e. the ratio of the (1 1 1) APB free energy to the (0 0 1) APB free energy, changes from 2.9 at 300 K to 15.9 at 1000 K

  10. Synthesis of novel spherical Fe3O4@Ni3S2 composite as improved anode material for rechargeable nickel-iron batteries

    International Nuclear Information System (INIS)

    Li, Jing; Guo, Litan; Shangguan, Enbo; Yue, Mingzhu; Xu, Min; Wang, Dong; Chang, Zhaorong; Li, Quanmin

    2017-01-01

    Highlights: • Fe 3 O 4 @Ni 3 S 2 microspheres are fabricated through a facile method for the first time. • Fe 3 O 4 @Ni 3 S 2 is firstly proposed as alkaline anode materials for Ni/Fe batteries. • Fe 3 O 4 @Ni 3 S 2 shows enhanced high-rate capability and improved cycle stability. • Ni 3 S 2 can suppress the passivation and hydrogen evolution behavior of the iron anode. - Abstract: Fe 3 O 4 @Ni 3 S 2 microspheres as a novel alkaline anode material have been successfully fabricated through a four-step process for the first time. In this composite, Ni 3 S 2 nanoparticles are coated tightly on the surface of Fe 3 O 4 microspheres. Compared with the pure Fe 3 O 4 and Fe 3 O 4 @NiO microspheres, the proposed Fe 3 O 4 @Ni 3 S 2 delivers a significantly improved high-rate performance and enhanced cycling stability. At a high discharge rate of 1200 mA g −1 , the specific capacity of the Fe 3 O 4 @Ni 3 S 2 is ∼481.2 mAh g −1 in comparison with ∼83.7 mAh g −1 for the pure Fe 3 O 4 . After 100 cycles at 120 mA g −1 , the Fe 3 O 4 @Ni 3 S 2 can achieve a capacity retention of 95.1%, while the value for the pure Fe 3 O 4 electrode is only 52.5%. The favorable electrochemical performance of the Fe 3 O 4 @Ni 3 S 2 is mainly attributed to the beneficial impact of Ni 3 S 2 . The Ni 3 S 2 layer as a useful additive is significantly conducive to lessening the formation of Fe(OH) 2 passivation layer, enhancing the electronic conductivity, improving the reaction reversibility and suppressing the hydrogen evolution reaction of the alkaline iron anode. Owing to its outstanding electrochemical properties, we believe that the novel Fe 3 O 4 @Ni 3 S 2 composite is potentially a promising candidate for anode material of alkaline iron-based batteries.

  11. Electrochemical properties of the MmNi3.55Mn0.4Al0.3Co0.4Fe0.35 compound

    International Nuclear Information System (INIS)

    Moussa, M. Ben; Abdellaoui, M.; Mathlouthi, H.; Lamloumi, J.; Guegan, A. Percheron

    2005-01-01

    In this paper, the electrochemical properties of the MmNi 3.55 Mn 0.4 Al 0.3 Co 0.4 Fe 0.35 alloy used as a negative electrode in Ni-MH accumulators, have been investigated by different electrochemical methods such as cyclic voltammetry, chronopotentiometry, chronoamperometry and electrochemical impedance spectroscopy. The experimental results indicate that the discharge capacity reaches a maximum value of 260 mAh g -1 after 12 cycles and then decreases to about 200 mAh g -1 after 70 cycles. The value of the mean diffusion coefficient D H , determined by cyclic voltammetry, is about 3.44 x 10 -9 cm 2 s -1 , whereas the charge transfer coefficient α, determined by the same method, is about 0.5 which allows us to conclude that the electrochemical reaction is reversible. The hydrogen diffusion coefficients in this compound, corresponding to 10 and 100% of the charge state, determined by electrochemical impedance spectroscopy, are, respectively, equal to 4.15 x 10 -9 cm 2 s -1 (α phase) and 2.15 x 10 -9 cm 2 s -1 (β phase). These values are higher, for the α phase and less, for the β phase, than the mean value determined by cyclic voltammetry. We assume that this is related to the number of interstitial sites susceptible to accept the hydrogen atom, which are more numerous in the α phase than in the β phase. The chronoamperometry shows that the average size of the particles involved in the electrochemical reaction is about 12 μm

  12. Low temperature pressureless immediate sintering of novel nanostructured WC/Co/NiCrSiB-alloy cemented carbide

    OpenAIRE

    Amel-Farzad, H.; Taheri-Nassaj, E.; Meertens, D.; Dunin-Borkowski, R. E.; Tavabi, A. H.

    2017-01-01

    A novel nanostructured cemented carbide formed from WC-5%Co-20%BNi2 brazing alloy is described. During sintering, the BNi2 alloy is infiltrated into a green compact of WC-5%Co at 1050-1100 {\\deg}C for 2-60 minutes. Perfect wetting behavior and a zero contact angle are achieved after only 40 s. Relative densities of 98.5% and 100% and microhardness values of above 1500HV1 and 1800HV1 are obtained after 2 and 30 minutes, respectively. A change in mean particle size of about 600 nm in the precur...

  13. Joining of aluminum and stainless steel using AlSi10 brazing filler: Microstructure and mechanical properties

    Science.gov (United States)

    Fedorov, Vasilii; Uhlig, Thomas; Wagner, Guntram

    2017-07-01

    Joining of dissimilar materials like stainless steel and aluminum is of special interest for automotive applications. Due to the different properties of these materials, suitable joining techniques are required. Brazing offers the possibilities to manufacture high performance joints in one step and at low joining temperatures. However, these joints often need to withstand a high number of high cyclic loads during application. Therefore, in addition to the monotonic properties, the fatigue behavior of the produced joints must be considered and evaluated. In the present work, specimens are manufactured by induction brazing using an AlSi10 filler and a non-corrosive flux. The mechanical properties are determined by tensile shear tests as well as in fatigue tests at ambient and elevated temperatures. The microstructure of the brazed joints and the fracture surfaces of the tested samples are investigated by SEM.

  14. Development of W-composites/EUROFER brazed joints for the first wall component of future fusion reactors

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Antusch, S.; Ureña, A.

    2017-12-01

    The present work describes a joining procedure between two different tungsten composite materials (W-2Y2O3 and W-1TiC) with reduced activation ferritic-martensitic steel (Eurofer). The results indicated the achievement, in both cases, of high quality W-composites/Eurofer joints using 80Cu-20Ti as filler material. The braze is constituted by several ternary Cu-Ti-Fe phases distributed along a Cu-matrix, which acts as ductile phase capable of relieving the residual stresses, which could be produced during the service life of the component. Some cracks growing from W-braze interface into the base material have been detected. They are originated by the stresses produced during the cooling stage of the brazing cycle. Regarding the strength of the joints, similar shear strengths of both joints were obtained (˜105 MPa). These values were slightly lower than the ones obtained when pure tungsten was used as the base metal.

  15. Active Metal Brazing and Adhesive Bonding of Titanium to C/C Composites for Heat Rejection System

    Science.gov (United States)

    Singh, M.; Shpargel, Tarah; Cerny, Jennifer

    2006-01-01

    Robust assembly and integration technologies are critically needed for the manufacturing of heat rejection system (HRS) components for current and future space exploration missions. Active metal brazing and adhesive bonding technologies are being assessed for the bonding of titanium to high conductivity Carbon-Carbon composite sub components in various shapes and sizes. Currently a number of different silver and copper based active metal brazes and adhesive compositions are being evaluated. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). Several mechanical tests have been employed to ascertain the effectiveness of different brazing and adhesive approaches in tension and in shear that are both simple and representative of the actual system and relatively straightforward in analysis. The results of these mechanical tests along with the fractographic analysis will be discussed. In addition, advantages, technical issues and concerns in using different bonding approaches will also be presented.

  16. Hierarchical hybrid of Ni3N/N-doped reduced graphene oxide nanocomposite as a noble metal free catalyst for oxygen reduction reaction

    Science.gov (United States)

    Zhao, Qi; Li, Yingjun; Li, Yetong; Huang, Keke; Wang, Qin; Zhang, Jun

    2017-04-01

    Novel nickel nitride (Ni3N) nanoparticles supported on nitrogen-doped reduced graphene oxide nanosheets (N-RGOs) are synthesized via a facile strategy including hydrothermal and subsequent calcination methods, in which the reduced graphene oxide nanosheets (RGOs) are simultaneously doped with nitrogen species. By varying the content of the RGOs, a series of Ni3N/N-RGO nanocomposites are obtained. The Ni3N/N-RGO-30% hybrid nanocomposite exhibits superior catalytic activity towards oxygen reduction reaction (ORR) under alkaline condition (0.1 M KOH). Furthermore, this hybrid catalyst also demonstrates high tolerance to methanol poisoning. The RGO containing rich N confers the nanocomposite with large specific surface area and high electronic conduction ability, which can enhance the catalytic efficiency of Ni3N nanoparticles. The enhanced catalytic activity can be attributed to the synergistic effect between Ni3N and nitrogen doped reduced graphene oxide. In addition, the sufficient contact between Ni3N nanoparticles and the N-RGO nanosheets simultaneously promotes good nanoparticle dispersion and provides a consecutive activity sites to accelerate electron transport continuously, which further enhance the ORR performance. The Ni3N/N-RGO may be further an ideal candidate as efficient and inexpensive noble metal-free ORR electrocatalyst in fuel cells.

  17. Characterization of the N-methoxyindole-3-carbinol (NI3C)–Induced Cell Cycle Arrest in Human Colon Cancer Cell Lines

    DEFF Research Database (Denmark)

    Neave, Antje S.; Sarup, Sussi; Seidelin, Michel

    2005-01-01

    study was to show the effect of NI3C on cell growth of two human colon cancer cell lines, DLD-1 and HCT-116. For the first time it is shown that NI3C inhibits cellular growth of DLD-1 and HCT-116 and that NI3C is a more potent inhibitor of cell proliferation than I3C. In addition to the inhibition......Recent results have shown that indole-3-carbinol (I3C) inhibits the cellular growth of human cancer cell lines. In some cruciferous vegetables, another indole, N-methoxyindole-3-carbinol (NI3C), is found beside I3C. Knowledge about the biological effects of NI3C is limited. The aim of the present...... of cellular proliferation, NI3C caused an accumulation of HCT-116 cells in the G2/M phase, in contrast to I3C, which led to an accumulation of the colon cells in G0/G1 phase. Furthermore, NI3C delays the G1-S phase transition of synchronized HCT-116 cells. The indole-mediated cell-cycle arrest may be related...

  18. Characterization of the N-methoxyindole-3-carbinol (NI3C)–Induced Cell Cycle Arrest in Human Colon Cancer Cell Lines

    DEFF Research Database (Denmark)

    Neave, Antje S.; Sarup, Sussi; Seidelin, Michel

    2005-01-01

    Recent results have shown that indole-3-carbinol (I3C) inhibits the cellular growth of human cancer cell lines. In some cruciferous vegetables, another indole, N-methoxyindole-3-carbinol (NI3C), is found beside I3C. Knowledge about the biological effects of NI3C is limited. The aim of the present...... study was to show the effect of NI3C on cell growth of two human colon cancer cell lines, DLD-1 and HCT-116. For the first time it is shown that NI3C inhibits cellular growth of DLD-1 and HCT-116 and that NI3C is a more potent inhibitor of cell proliferation than I3C. In addition to the inhibition...... of cellular proliferation, NI3C caused an accumulation of HCT-116 cells in the G2/M phase, in contrast to I3C, which led to an accumulation of the colon cells in G0/G1 phase. Furthermore, NI3C delays the G1-S phase transition of synchronized HCT-116 cells. The indole-mediated cell-cycle arrest may be related...

  19. Laser welding of Ti40Zr25Ni3Cu12Be20 bulk metallic glass

    International Nuclear Information System (INIS)

    Wang, G.; Huang, Y.J.; Shagiev, M.; Shen, J.

    2012-01-01

    Highlights: ► Laser welding is introduced to weld Ti-based bulk metallic glass. ► No crystallization and defects are observed in the joint. ► The sound joint exhibits a high tensile strength of 1650 MPa, 93% of the base alloy. ► The mechanism of successful welding is discussed by means of numerical simulations. - Abstract: Ti-based bulk metallic glass (BMG) plates have been successfully welded together by laser welding process. The tensile strength of the welded sample reaches up to 93% of the base material. Based on calculations and numerical simulations, the mechanism of successful welding of the BMG has been discussed in terms of the thermal history of weld fusion zone (WFZ) and heat affected zone (HAZ).

  20. Combustion Synthesis of Large Bulk Nanostructured Ni65Al21Cr14 Alloy

    Directory of Open Access Journals (Sweden)

    Jiqiang Ma

    2011-01-01

    Full Text Available A large bulk nanostructured Ni65Al21Cr14 alloy with dimensions of Φ 100 mm × 6 mm was produced by combustion synthesis technique followed with rapid solidification. The Ni65Al21Cr14 alloy was composed of γ′-Ni3Al/γ-Ni(Al, Cr eutectic matrix and γ-Ni(Al, Cr dendrite. The eutectic matrix consisted of 80–150 nm cuboidal γ′-Ni3Al and 2–5 nm γ-Ni(Al, Cr boundary. The dentrite was comprised of high-density growth twins with about 3–20 nm in width. The nanostructured Ni65Al21Cr14 alloy exhibited simultaneously high fracture strength of 2200 MPa and good ductility of 26% in compression test.

  1. Mechanics of brazed joints and compliant layers in high heat flux components

    International Nuclear Information System (INIS)

    Lovato, G.; Moret, F.; Chaumat, G.; Cailletaud, G.; Pilvin, P.

    1994-01-01

    The chamber of carbon fibre composite (CFC) refractory tiles: (A05, N11, N112)/Ag-Cu-Ti filler metal/OFHC or TZM substrate assemblies is recorded during the whole brazing thermal cycle and subsequent thermal fatigue cycles using a special vertical dilatometer. An inverse method based on Finite Element modelling of the samples is used to determine the joint constitutive law. Then, by comparing experiments and FEM calculations, the effects of distributed damage of the CFC and of the strain hardening and thermal softening of OFHC on the in-service stress/strain state of the component are observed. (R.P.) 5 refs., 7 figs

  2. Brazing of Sealing for Instrumentation Feed through of high Pressure Vessel

    International Nuclear Information System (INIS)

    Jeong, H. Y.; Ahn, S. H.; Joung, C. Y.; Lee, J. M.; Lee, C. Y.

    2011-01-01

    Fuel Test Loop(FTL) is a facility which could conduct a fuel irradiation test at HANARO(High-flux Advanced Neutron Application Reactor). FTL simulates commercial NPP's operating conditions such as the pressure, temperature and neutron flux levels to conduct the irradiation and thermo-hydraulic tests. It is composed of an In-Pile test Section(IPS) and an Out- Pile System(OPS). The OPS contains a pressurizer, cooler, pump, heater and purification system which are necessary to maintain the proper fluid conditions. In addition, the OPS contains engineered safety systems that could safely shutdown both HANARO and FTL if an accident occurs. The IPS accommodating fuel pins has loaded IP-1 hole in HANARO has a double pressure vessel for the design conditions of 350 .deg. C, 17.5MPa and is composed of outer assembly and inner assembly. It has instruments such as a thermocouple, LVDT and SPND to measure the fuel performances during the test. FTL coolant is supplied to the IPS at the core of commercial nuclear power plants and the same temperature, pressure and flow conditions. Sensors installed on the inside of IPS to send a signal transmission MI-Cables to the outside for instrumentation is through the pressure boundary. Therefore, pressure boundary should be maintained in the sealing performance. Brazing is typically lower than the melting point of material without melting the material almost would be like welding when it is necessary to use. It is commonly used to use BAg(ASME II SFA-5.8 UNS-P07563) filler metal, but corrosion occurs containing a large quantity of copper in Bag, and when contact with the coolant, the coolant water quality is influenced. Therefore, using BNi-2(ASME II SFA-5.8 UNS-N99620) filler metal is considered. Brazing at the Sealing Plug in the top of IPS was considered for Mi-cable's integrity and to maintain the pressure boundary. After brazing is performed, brazing the Mi-cable integrity and pressure boundary sealing performance was tested

  3. Identification of a cast iron alloy containing nonstrategic elements

    Science.gov (United States)

    Cooper, C. V.; Anton, D. L.; Lemkey, F. D.; Nowotny, H.; Bailey, R. S.; Favrow, L. H.; Smeggil, J. G.; Snow, D. B.

    1989-01-01

    A program was performed to address the mechanical and environmental needs of Stirling engine heater head and regenerator housing components, while reducing the dependence on strategic materials. An alloy was developed which contained no strategic elemental additions per se. The base is iron with additions of manganese, molybdenum, carbon, silicon, niobium, and ferro-chromium. Such an alloy should be producible on a large scale at very low cost. The resulting alloy, designated as NASAUT 4G-Al, contained 15 Mn, 15 Cr, 2 Mo, 1.5 C, 1.0 Si, 1.0 Nb (in weight percent) with a balance of Fe. This alloy was optimized for chemistry, based upon tensile strength, creep-rupture strength, fracture behavior, and fatigue resistance up to 800 C. Alloys were also tested for environmental compatibility. The microstructure and mechanic properties (including hardness) were assessed in the as-cast condition and following several heat treatments, including one designed to simulate a required braze cycle. The alloy was fabricated and characterized in the form of both equiaxed and columnar-grained castings. The columnar grains were produced by directional solidification, and the properties were characterized in both the longitudinal and transverse orientations. The NASAUT 4G-Al alloy was found to be good in cyclic-oxidation resistance and excellent in both hydrogen and hot-corrosion resistance, especially in comparison to the baseline XF-818 alloy. The mechanical properties of yield strength, stress-rupture life, high-cycle-fatigue resistance, and low-cycle-fatigue resistance were good to excellent in comparison to the current alloy for this application, HS-31 (X-40), with precise results depending in a complex manner on grain orientation and temperature. If required, the ductility could be improved by lowering the carbon content.

  4. The influence of Ta on the solidification microstructure and segregation behavior of γ(Ni)/γ′(Ni3Al)–δ(Ni3Nb) eutectic Ni-base superalloys

    International Nuclear Information System (INIS)

    Xie, M.; Helmink, R.; Tin, S.

    2013-01-01

    Highlights: ► Ta and Nb have a nominally identical influence on equilibrium δ volume fraction. ► Ta and Nb impact the sequence and segregation differently during solidification. ► Microstructure varies with both overall Ta + Nb level and Ta/Nb ratio. ► Pandat (PanNi7) is unable to predict trends quantitatively in this system. -- Abstract: Polycrystalline γ/γ′–δ eutectic Ni-base superalloys based on the Ni–Al–Nb alloy system were recently demonstrated to possess excellent high temperature strength and creep resistance. Investigations aimed to establish the fundamental relationships between alloy chemistry, solidification behavior and cast microstructure in these novel Ni–Al–Nb γ/γ′–δ alloy systems are currently underway. This particular study is focused on understanding the influence of Ta additions on the solidification sequence, phase volume fraction, distribution coefficient and solid state partitioning parameter of this eutectic alloy system by systematically investigating a series of experimental alloys with nominally constant overall levels of Ta + Nb content but varying Ta/Nb ratios. Although many of the tendencies observed in these multi-component γ/γ′–δ eutectic alloys are in agreement with trends observed in lower order model alloy systems, Ta additions were found to significantly modify solidification characteristics of the alloys. The experimental observations were also used to critically assess the predictive capability of thermodynamic database calculations. Despite the qualitative agreement observed between the experimental results and predictions for relatively simple quaternary and quinary model alloys, comparison of the results for higher order, multi-component γ/γ′–δ eutectic alloys reveals notable differences

  5. Review Article: recent advances in metal-ceramic brazing Artigo Revisão: avanços recentes em brasagem metal-cerâmica

    Directory of Open Access Journals (Sweden)

    R. M. do Nascimento

    2003-12-01

    Full Text Available Metal-ceramic joining has slowly but steadily become an important manufacturing step. The evolution of joining processes has allowed ceramics to be used in combination with metals in a number of hybrid devices from traditional light bulbs and seals to improved cutting tools and modern monitoring and measuring electronic devices. New joining methods and newer approaches to conventional methods have been developed aiming at joints characterized by improved reliability, and interfaces capable of withstanding high-temperature resistance with minimum residual stresses. A summary of recent improvements on alternative approaches to ceramic-metal joining as well as new developments on brazing are presented herein. The present review also focuses on recent advances towards brazing metallized ceramics and the selection of filler alloys, since in a scenario that includes joining by laser and direct bonding with liquid transient phases, brazing continues to be by far the most widely used approach to joining as a result of its low-cost and possibility to join intricate geometries for large-scale production. Finally, methods to evaluate the mechanical strength and residual thermal stresses are presented in addition to alternative approaches to minimize residual stresses and, consequently, improve joint reliability.O interesse no estudo de métodos de junção-cerâmica para aplicações industriais tem crescido gradativamente ao longo dos anos. A evolução dos processos de união tem permitido a utilização de cerâmicas em conjunto com metais na fabricação de diversos componentes híbridos incluindo lâmpadas tradicionais, juntas para vácuo, ferramentas de corte de alto desempenho e modernos dispositivos eletrônicos de medição e monitoramento. Novos métodos de união e aprimoramentos de métodos convencionais têm sido estudados com o intuito de produzir-se juntas com alta confiabilidade e interfaces capazes de suportar altas temperaturas de

  6. Splitting Fermi Surfaces and Heavy Electronic States in Non-Centrosymmetric U3Ni3Sn4

    Science.gov (United States)

    Maurya, Arvind; Harima, Hisatomo; Nakamura, Ai; Shimizu, Yusei; Homma, Yoshiya; Li, DeXin; Honda, Fuminori; Sato, Yoshiki J.; Aoki, Dai

    2018-04-01

    We report the single-crystal growth of the non-centrosymmetric paramagnet U3Ni3Sn4 by the Bridgman method and the Fermi surface properties detected by de Haas-van Alphen (dHvA) experiments. We have also investigated single-crystal U3Ni3Sn4 by single-crystal X-ray diffraction, magnetization, electrical resistivity, and heat capacity measurements. The angular dependence of the dHvA frequencies reveals many closed Fermi surfaces, which are nearly spherical in topology. The experimental results are in good agreement with local density approximation (LDA) band structure calculations based on the 5f-itinerant model. The band structure calculation predicts many Fermi surfaces, mostly with spherical shape, derived from 12 bands crossing the Fermi energy. To our knowledge, the splitting of Fermi surfaces due to the non-centrosymmetric crystal in 5f-electron systems is experimentally detected for the first time. The temperature dependence of the dHvA amplitude reveals a large cyclotron effective mass of up to 35 m0, indicating the heavy electronic state of U3Ni3Sn4 due to the proximity of the quantum critical point. From the field dependence of the dHvA amplitude, a mean free path of conduction electrons of up to 1950 Å is detected, reflecting the good quality of the grown crystal. The small splitting energy related to the antisymmetric spin-orbit interaction is most likely due to the large cyclotron effective mass.

  7. Effects of Ni3+ substitution on structural and temperature dependent dielectrical properties of NdFeO3

    International Nuclear Information System (INIS)

    Kaur, Pawanpreet; Pandit, Rabia; Sharma, K. K.; Kumar, Ravi

    2014-01-01

    The polycrystalline samples of NdFe 1−x Ni x O 3 (x=0.0, 0.2) were prepared by solid state reaction route, the single phase of powdered samples were ensured by Rietveld refinement of their X-ray diffraction (XRD) data. We have also studied the variation of dielectric constant (ε′), tangent loss (tan δ) and AC conductivity (σ ac ) as a function of frequency and temperature for both the compositions. It is noticed that both the increase in temperature and Ni 3+ ion substitution results in enhancement of dielectric constant, tangent loss and AC conductivity

  8. Injection moulding of low expansion Fe-Ni-Co alloys

    Energy Technology Data Exchange (ETDEWEB)

    Nascimento, R.M. do; Justino, J.G.; Fredel, M.C.; Wendhausen, P.A.P.; Klein, A.N.; Almeida Buschinelli, A.J. de [Dept. of Mechanical Engineering, Univ. Federal de Santa Catarina Florianopolis (Brazil)

    2001-07-01

    Low-expansion alloys (Fe-Ni-Co) are used in specific applications that require accurate dimensional control, such as standards for length measurement, radar resonant cavities, components for nuclear reactors and parts for ceramic-metal joining. This work investigates the production of the Fe-28%Ni-18%Co and Fe-28%Ni-23%Co alloys by powder injection moulding. The mixtures were characterised in the capillar rheometer. The microstructure was characterised with a scanning electron microscope and X-ray diffraction and the coefficient of thermal expansion determined with a linear dilatometer. The mixtures presented a pseudoplastic rheological behaviour and a viscosity level adequate to the injection moulding. The microstructure of the two alloys was constituted of an austenitic phase and the residual porosity (8.5%). Dilatometric behaviour of two alloys is characterised by two distinct regions, demonstrating the presence of the Invar effect and different transition temperature depending on the cobalt content. Coefficients of thermal expansion for both alloys can be considered adequate for brazing with alumina. (orig.)

  9. Few-Layered Mo(1-x)WxS2Hollow Nanospheres on Ni3S2Nanorod Heterostructure as Robust Electrocatalysts for Overall Water Splitting.

    Science.gov (United States)

    Zheng, Meiyong; Du, Jing; Hou, Baopu; Xu, Cai-Ling

    2017-08-09

    Owing to unique optical, electronic, and catalytic properties, MoS 2 have received increasing interest in electrochemical water splitting. Herein, few-layered Mo (1-x) W x S 2 hollow nanospheres-modified Ni 3 S 2 heterostructures are prepared through a facile hydrothermal method to further enhance the electrocatalytic performance of MoS 2 . The doping of W element optimizes the electronic structure of MoS 2 @Ni 3 S 2 thus improving the conductivity and charge-transfer ability of MoS 2 @Ni 3 S 2 . In addition, benefitting from the few-layered hollow structure of Mo (1-x) W x S 2 , the strong electronic interactions between Mo (1-x) W x S 2 and Ni 3 S 2 and the hierarchical structure of one-dimensional nanorods and three-dimensional Ni foam, massive active sites and fast ion and charge transportation are obtained. As a result, the optimized Mo (1-x) W x S 2 @Ni 3 S 2 heterostructure (Mo-W-S-2@Ni 3 S 2 ) achieves an extremely low overpotential of 98 mV for hydrogen evolution reaction and 285 mV for oxygen evolution reaction at 10 mA cm -2 in alkaline electrolyte. Particularly, using Mo-W-S-2@Ni 3 S 2 heterostructure as a bifunctional electrocatalyst, a cell voltage of 1.62 V is required to deliver a 10 mA cm -2 water splitting current density. In addition, the electrode can be maintained at 10 mA cm -2 for at least 50 h, indicating the excellent stability of Mo-W-S-2@Ni 3 S 2 heterostructure. Therefore, this development demonstrates an effective and feasible strategy to prepare highly efficient bifunctional electrocatalysts for overall water splitting.

  10. Graphene-immobilized flower-like Ni3S2 nanoflakes as a stable binder-free anode material for sodium-ion batteries

    Science.gov (United States)

    Han, Yu; Liu, Shuang-yu; Cui, Lei; Xu, Li; Xie, Jian; Xia, Xue-Ke; Hao, Wen-Kui; Wang, Bo; Li, Hui; Gao, Jie

    2018-01-01

    A binder-free Ni3S2 electrode was prepared directly on a graphene-coated Ni foam (G/Ni) substrate through surface sulfiding of substrate using thiourea as the sulfur source in this work. The Ni3S2 showed a flower-like morphology and was uniformly distributed on the G/Ni surface. The flower-like Ni3S2 was composed of cross-arrayed nanoflakes with a diameter and a thickness of 1-2 μm and 50 nm, respectively. The free space in the flowers and the thin feature of Ni3S2 buffered the volume changes and relieved mechanical strain during repeated cycling. The intimate contact with the Ni substrate and the fixing effect of graphene maintained the structural stability of the Ni3S2 electrode during cycling. The G/Ni-supported Ni3S2 maintained a reversible capacity of 250 mAh.g-1 after 100 cycles at 50 mA.g-1, demonstrating the good cycling stability as a result of the unique microstructure of this electrode material.

  11. Ni3S2@CoS core-shell nano-triangular pyramid arrays on Ni foam for high-performance supercapacitors.

    Science.gov (United States)

    Li, Rui; Wang, Senlin; Wang, Jianpeng; Huang, Zongchuan

    2015-07-07

    In this study, we demonstrate a facile method to fabricate novel Ni3S2 nano-triangular pyramid (NTP) arrays on Ni foam through a hydrothermal process and build unique Ni3S2@CoS core-shell NTP arrays by electro-deposition. The obtained Ni3S2@CoS material displays twice the specific capacitance of the pure Ni3S2 material in both a three-electrode system (4.89 F cm(-2) at 4 mA cm(-2)) and asymmetric supercapacitor device (0.69 F cm(-2) at 1.43 mA cm(-2)). In addition, the asymmetric supercapacitor demonstrates the outstanding energy density of 28.24 W h kg(-1) at a power density of 134.46 W kg(-1), with a stable cycle life (98.83% retained after 2000 cycles). The unique structure of the Ni3S2@CoS core-shell NTP arrays, which provides an ultra-thin CoS shell to enlarge efficient areas, introduces good conductivity, and short transportation lengths for both ions and electrons, contributes most to its excellent performance. Moreover, the bare Ni3S2 NTP arrays can be used as a new template to build other potential electrode materials.

  12. Hydrothermal synthesis of the clustered network-like Ni3S2-Co9S8 with enhanced electrochemical behavior for supercapacitor electrode

    Science.gov (United States)

    Han, Tao; Jiang, Liya; Jiu, Hongfang; Chang, Jianxia

    2017-11-01

    In this work, a facile one-pot solvothermal route has been employed in preparing the clustered network-like Ni3S2-Co9S8 on Ni foam substrate (Ni3S2-Co9S8/NF) worked as electrode of supercapacitor. Ni3S2-Co9S8/Ni foam obtained showed a high specific capacitance of 5.37 F cm2 at a current density of 5 mA cm2. Furthermore, an asymmetric supercapacitor has been assembled using Ni3S2-Co9S8/NF as positive electrode and activated carbon (AC) as negative electrode. The resulting Ni3S2-Co9S8/NF//AC device exhibited a high energy density of 17 Wh kg-1 at a power density of 1.4 kW kg-1 with good cycling performance (80% of the initial capacitance retention after 1000 cycles). The superior electrochemical performance can be attributed to the combined contribution of both component and unique clustered network-like. The results demonstrate that the Ni3S2-Co9S8/NF is promising as electrode material for supercapacitors in energy storage.

  13. Mechanical properties of molybdenum alloyed liquid phase-sintered tungsten-based composites

    International Nuclear Information System (INIS)

    Kemp, P.B.; German, R.M.

    1995-01-01

    Tungsten-based composites are fabricated from mixed elemental powders using liquid phase sintering, usually with a nickel-iron matrix. During sintering, the tungsten undergoes grain growth, leading to microstructure coarsening that lowers strength but increases ductility. Often the desire is to increase strength at the sacrifice of ductility, and historically, this has been performed by postsintering deformation. There has been considerable research on alloying to adjust the as-sintered mechanical properties to match those of swaged alloys. Prior reports cover many additions, seemingly including much of the periodic table. Unfortunately, many of the modified alloys proved disappointing, largely due to degraded strength at the tungsten-matrix interface. Of these modified alloys, the molybdenum-containing systems exhibit a promising combination of properties, cost, and processing ease. For example, the 82W-8Mo-7Ni-3Fe alloy gives a yield strength that is 34% higher than the equivalent 90W-7Ni-3Fe alloy (from 535 to 715 MPa) but with a 33% decrease in fracture elongation (from 30 to 20% elongation). This article reports on experiments geared to promoting improved properties in the W-Mo-Ni-Fe alloys. However, unlike the prior research which maintained a constant Ni + Fe content and varied the W:Mo ratio, this study considers the Mo:(Ni + Fe) ratio effect for 82, 90, and 93 wt pct W

  14. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    Science.gov (United States)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  15. Furnace Brazing Parameters Optimized by Taguchi Method and Corrosion Behavior of Tube-Fin System of Automotive Condensers

    Science.gov (United States)

    Guía-Tello, J. C.; Pech-Canul, M. A.; Trujillo-Vázquez, E.; Pech-Canul, M. I.

    2017-08-01

    Controlled atmosphere brazing has a widespread industrial use in the production of aluminum automotive heat exchangers. Good-quality joints between the components depend on the initial condition of materials as well as on the brazing process parameters. In this work, the Taguchi method was used to optimize the brazing parameters with respect to corrosion performance for tube-fin mini-assemblies of an automotive condenser. The experimental design consisted of five factors (micro-channel tube type, flux type, peak temperature, heating rate and dwell time), with two levels each. The corrosion behavior in acidified seawater solution pH 2.8 was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. Scanning electron microscope (SEM) and energy-dispersive x-ray spectroscopy (EDS) were used to analyze the microstructural features in the joint zone. The results showed that the parameters that most significantly affect the corrosion rate are the type of flux and the peak temperature. The optimal conditions were: micro-channel tube with 4.2 g/m2 of zinc coating, standard flux, 610 °C peak temperature, 5 °C/min heating rate and 4 min dwell time. The corrosion current density value of the confirmation experiment is in excellent agreement with the predicted value. The electrochemical characterization for selected samples gave indication that the brazing conditions had a more significant effect on the kinetics of the hydrogen evolution reaction than on the kinetics of the metal dissolution reaction.

  16. Study of the aging of LaNi3.55Mn0.4Al0.3(Co1-xFex)0.75 (0≤x≤1) compounds in Ni-MH batteries by SEM and magnetic measurements

    International Nuclear Information System (INIS)

    Ayari, M.; Paul-Boncour, V.; Lamloumi, J.; Percheron-Guegan, A.; Guillot, M.

    2005-01-01

    The study of LaNi 3.55 Mn 0.4 Al 0.3 (Co 1-x Fe x ) 0.75 (0≤x≤1) alloys as material for negative electrodes in Ni-MH batteries has shown that the electrochemical cycle life is strongly dependent on the amount of substituted iron. The samples have been characterized before and after 2 to 50 electrochemical cycles by scanning electron microscopy (SEM) and magnetization measurements in order to follow the decrepitation and the decomposition of the alloys. The bulk magnetic properties of the alloy show an evolution from a spin glass behaviour dominated by antiferromagnetic interactions towards a ferromagnetic behaviour as the Fe content increases. After electrochemical cycling, the alloys are partially decomposed into La hydroxide and small metallic and oxidized transition metal particles. A correlation has been established between the loss of electrochemical capacity and the alloy decomposition which reaches 45% after 50 cycles for x=1, whereas it remains limited to 10-15% for x=0 and 0.47. A model combining both SEM and magnetic results has been used to estimate the average thickness of the corrosion layer

  17. Quantitative estimation of hydrogen concentration on the Ni3Al specimens surface in the process of hydrogen release

    International Nuclear Information System (INIS)

    Katano, Gen; Sano, Shogo; Saito, Hideo; Mori, Minoru

    2000-01-01

    The method to calculate the hydrogen concentration in metal specimens is given by tritium counts with the liquid scintillation counter. As segments to measure, Ni 3 Al intermetallic compound crystals were used. Tritium was charged to crystals with the method of cathode charging. The charged tritium was transported by diffusion and released from specimen surface. The tritium releasing rate was calculated from the increasing rate of tritium activity. Then the concentration of hydrogen at the surface was calculated from tritium counts. The outcome showed that the hydrogen concentration decreases at specimens surface by elapsed time. Then, the behavior of tritium diffusion was affected by doped boron (up to 0.235 atom% B and 0.470 atom% B) in Ni 3 Al crystals. As the amount of boron increased, the tritium diffusion coefficient decreased. And the hydrogen concentration varied with the amount of boron. After passing enough time, the hydrogen concentration in crystals with boron was much larger than the one without boron. Since it is very likely that the hydrogen concentration is affected by the number of hydrogen sites in the crystal, it is obvious judging by these phenomena, that by doping boron, numbers of hydrogen trapping sites were created. As the hydrogen distribution becomes homogenous after passing enough time, it is possible to measure the hydrogen concentration in all the crystals from β-ray counts at specimens surface. (author)

  18. Nonswelling alloy

    International Nuclear Information System (INIS)

    Harkness, S.D.

    1975-01-01

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses

  19. Neutron irradiation test of copper alloy/stainless steel joint materials

    International Nuclear Information System (INIS)

    Yamada, Hirokazu; Kawamura, Hiroshi

    2006-01-01

    As a study about the joint technology of copper alloy and stainless steel for utilization as cooling piping in International Thermonuclear Experimental Reactor (ITER), Al 2 O 3 -dispersed strengthened copper or CuCrZr was jointed to stainless steel by three kinds of joint methods (casting joint, brazing joint and friction welding method) for the evaluation of the neutron irradiation effect on joints. A neutron irradiation test was performed to three types of joints and each copper alloy. The average value of fast neutron fluence in this irradiation test was about 2 x 10 24 n/m 2 (E>1 MeV), and the irradiation temperature was about 130degC. As post-irradiation examinations, tensile tests, hardness tests and observation of fracture surface after the tensile tests were performed. All type joints changed to be brittle by the neutron irradiation effect like each copper alloy material, and no particular neutron irradiation effect due to the effect of joint process was observed. On the casting and friction welding, hardness of copper alloy near the joint boundary changed to be lower than that of each copper alloy by the effect of joint procedure. However, tensile strength of joints was almost the same as that of each copper alloy before/after neutron irradiation. On the other hand, tensile strength of joints by brazing changed to be much lower than CuAl-25 base material by the effect of joint process before/after neutron irradiation. Results in this study showed that the friction welding method and the casting would be able to apply to the joint method of piping in ITER. This report is based on the final report of the ITER Engineering Design Activities (EDA). (author)

  20. Mechanical properties, microstructural and thermal evolution of Mg65Ni20Y15-xSix (X = 1, 2, 3) alloys by mechanical alloying

    Science.gov (United States)

    Kursun, Celal; Gogebakan, Musa; Eskalen, Hasan

    2018-03-01

    We report on a work of the influence of the mechanical alloying on the microstructure, thermal and mechanical features of Mg65Ni20Y15-xSix (X = 1, 2, 3) alloys. The Mg-based alloys were produced by mechanical alloying technique from mixtures of pure crystalline Mg, Ni, Y and Si powders. These alloys were investigated using a variety of analytical techniques including x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectrometry (EDX) and differential scanning calorimetry (DSC). The mechanical properties of the alloys were investigated by Vickers microhardness (HV) tester. After 75 h of milling time, three different intermetallic phases were obtained. These phases were defined as Mg24Y5, Mg2Ni3Si and Mg2Ni by XRD data. The particle and crystallite sizes of the Mg-based alloys were decreased by increasing milling time and they were calculated 2 μm and ˜9 nm, respectively. From the EDX analysis, it was determined that compositional homogeneity of the Mg-based alloys was fairly high. The microhardness values of the Mg65Ni20Y15-xSix (X = 1, 2, 3) alloys increased by increasing Si into the alloys and were determined 101, 131 and 158 HV, respectively.

  1. Isotope effects in the diffusion of hydrogen and deuterium in ferromagnetic binary alloys of the Cu3Au type

    International Nuclear Information System (INIS)

    Hirscher, M.; Maier, C.U.; Schwendemann, B.; Kronmueller, H.

    1989-01-01

    The diffusion behaviour of hydrogen and deuterium at low temperatures was investigated in ordered and disordered alloys of Ni 3 Fe, Ni 3 Mn, and Fe 3 Pt by means of magnetic after-effect (MAE) measurements. After hydrogen charging all specimens show characteristic MAE relaxation spectra, which can be described taking into account the different octahedral positions of the hydrogen atoms in the Cu 3 Au structure. The observed isotope effect can qualitatively be explained by a thermally activated tunnelling process of the hydrogen isotopes. (orig.)

  2. Investigation on the Structure and Electrochemical Properties of La-Ce-Mg-Al-Ni Hydrogen Storage Alloy

    Directory of Open Access Journals (Sweden)

    Yuqing Qiao

    2013-01-01

    Full Text Available Structure and electrochemical characteristics of La0.96Ce0.04Mg0.15Al0.05Ni2.8 hydrogen storage alloy have been investigated. X-ray diffraction analyses reveal that the La0.96Ce0.04Mg0.15Al0.05Ni2.8 hydrogen storage alloy consisted of a (La, MgNi3 phase with the rhombohedral PuNi3-type structure and a LaNi5 phase with the hexagonal CaCu5-type structure. TEM shows that the alloy is multicrystal with a lattice space 0.187 nm. EDS analyse shows that the content of Mg is 3.48% (atom which coincide well with the designed composition of the electrode alloy. Electrochemical investigations show that the maximum discharge capacity of the alloy electrode is 325 mAh g−1. The alloy electrode has higher discharge capacity within the discharge current density span from 60 mA g−1 to 300 mA g−1. Electrochemical impedance spectroscopy measurements indicate that the charge transfer resistance RT on the alloy electrode surface and the calculated exchange current density I0 are 0.135 Ω and 1298 mA g−1, respectively; the better eletrochemical reaction kinetic of the alloy electrode may be responsible for the better high-rate dischargeability.

  3. Microstructures responsible for the invar and permalloy effects in Fe-Ni alloys

    Science.gov (United States)

    Ustinovshchikov, Yu. I.; Shabanova, I. N.; Lomova, N. V.

    2015-05-01

    The experimental studies of Fe68Ni32 and Fe23Ni77 alloys by transmission electron microscopy and X-ray electron spectroscopy show that the ordering-separation phase transition in these alloys occurs in a temperature range near 600°C. At temperatures higher than the transition temperature, the ordering energy of the alloy is positive, and the structures contain clusters enriched in one of the components. After heat treatment at the temperatures where the invar effect in the Fe68Ni32 alloy is maximal, a modulated microstructure forms. Below the transition temperature, the ordering energy is negative, which provides a tendency to formation of chemical compounds. After aging at these temperatures (where the Fe23Ni77 alloy exhibits high permalloy properties), highly dispersed completely coherent particles of the FeNi3 phase with structure L12 precipitate in a solid solution.

  4. Arc brazing of austenitic stainless steel to similar and dissimilar metals

    Science.gov (United States)

    Moschini, Jamie Ian

    There is a desire within both the stainless steel and automotive industries to introduce stainless steel into safety critical areas such as the crumple zone of modem cars as a replacement for low carbon mild steel. The two main reasons for this are stainless steel's corrosion resistance and its higher strength compared with mild steel. It has been anticipated that the easiest way to introduce stainless steel into the automotive industry would be to incorporate it into the existing design. The main obstacle to be overcome before this can take place is therefore how to join the stainless steel to the rest of the car body. In recent times arc brazil g has been suggested as a joining technique which will eliminate many of the problems associated with fusion welding of zinc coated mild steel to stainless steel.Similar and dissimilar parent material arc brazed joints were manufactured using three copper based filler materials and three shielding gases. The joints were tested in terms of tensile strength, impact toughness and fatigue properties. It was found that similar parent material stainless steel joints could be produced with a 0.2% proof stress in excess of the parent material and associated problems such as Liquid Metal Embrittlement were not experienced. Dissimilar parent material joints were manufactured with an ultimate tensile strength in excess of that of mild steel although during fatigue testing evidence of Liquid Metal Embrittlement was seen lowering the mean fatigue load.At the interface of the braze and stainless steel in the similar material butt joints manufactured using short circuit transfer, copper appeared to penetrate the grain boundaries of the stainless steel without embrittling the parent material. Further microscopic investigation of the interface showed that the penetration could be described by the model proposed by Mullins. However, when dissimilar metal butt joints were manufactured using spray arc transfer, penetration of copper into the

  5. Transmission electron and optical microscopy of the domain structure of Ni3B7O13Br ferroic boracite

    International Nuclear Information System (INIS)

    Castellanos-Guzman, A.G.; Trujillo-Torrez, M.; Czank, M.

    2005-01-01

    The study investigated the domain structure of nickel bromine boracite single crystals, by means of polarised-light in conjunction with transmission electron microscopy. Single crystals of Ni 3 B 7 O 13 Br were grown by chemical transport reactions in closed quartz ampoules, in the temperature range of 1130 K and were examined by polarising optical microscopy (PLM), and transmission electron microscopy (TEM). PLM was also used in order to study the behaviour of birefringence as a function of temperature. For TEM the single crystals were crushed and mounted on holey carbon films. Comparative electron microscope images were useful for revealing the domain structure of this fully ferroelectric/fully ferroelastic material previously observed between the crossed polars of an optical microscope. X-ray diffraction analysis of the crystal under study was performed at room temperature

  6. Differences in genotoxic activity of alpha-Ni3S2 on human lymphocytes from nickel-hypersensitized and nickel-unsensitized donors.

    Science.gov (United States)

    Arrouijal, F Z; Marzin, D; Hildebrand, H F; Pestel, J; Haguenoer, J M

    1992-05-01

    The genotoxic activity of alpha-Ni3S2 was assessed on human lymphocytes from nickel-hypersensitized (SSL) and nickel-unsensitized (USL) subjects. Three genotoxicity tests were performed: the sister chromatid exchange (SCE) test, the metaphase analysis test and the micronucleus test. (i) The SCE test (3-100 micrograms/ml) showed a weak but statistically significant increase in the number of SCE in both lymphocyte types with respect to controls, USL presenting a slightly higher SCE incidence but only at one concentration. (ii) The metaphase analysis test demonstrated a high dose-dependent clastogenic activity of alpha-Ni3S2 in both lymphocyte types. The frequency of chromosomal anomalies was significantly higher in USL than in SSL for all concentrations applied. (iii) The micronucleus test confirmed the dose-dependent clastogenic activity of alpha-Ni3S2 and the differences already observed between USL and SSL, i.e. the number of cells with micronuclei was statistically higher in USL. Finally, the incorporation study with alpha-63Ni3S2 showed a higher uptake of its solubilized fraction by USL. This allows an explanation of the different genotoxic action of nickel on the two cell types. In this study we demonstrated that hypersensitivity has an influence on the incorporation of alpha-Ni3S2 and subsequently on the different induction of chromosomal aberrations in human lymphocytes.

  7. Heteromorphic NiCo2S4/Ni3S2/Ni Foam as a Self-Standing Electrode for Hydrogen Evolution Reaction in Alkaline Solution.

    Science.gov (United States)

    Liu, Hui; Ma, Xiao; Rao, Yuan; Liu, Yang; Liu, Jialiang; Wang, Luyang; Wu, Mingbo

    2018-04-04

    Considerable works have been devoted on developing high-efficiency nonplatinum electrocatalysts for hydrogen evolution reaction (HER). Herein, 3D heteromorphic NiCo 2 S 4 /Ni 3 S 2 nanosheets network has been constructed on Ni foam (denoted as NiCo 2 S 4 /Ni 3 S 2 /NF) serving as a self-standing electrocatalyst through directly thermal sulfurization of a single-source NiCo-layered double hydroxide precursor. The resultant NiCo 2 S 4 /Ni 3 S 2 /NF electrode exhibits outstanding electrocatalytic HER performance with an extremely low onset overpotential of 15 mV and long-term durability in alkaline solution. Such enhanced HER performance can be credited to (1) the massive exposed active sites provided by mixed transition metal chalcogenides (NiCo 2 S 4 and Ni 3 S 2 ), (2) the strong interfacial interaction at NiCo 2 S 4 /Ni 3 S 2 heterojunction interfaces with the strengthened H binding, and (3) the porous highly conductive Ni foam substrate with accelerated electron transfer. This work opens up a new direction to fabricate effective and non-noble-metal electrodes for water splitting and hydrogen generation.

  8. Application of Chemical Doping and Architectural Design Principles To Fabricate Nanowire Co2Ni3ZnO8 Arrays for Aqueous Asymmetric Supercapacitors.

    Science.gov (United States)

    Liu, Qi; Yang, Bin; Liu, Jingyuan; Yuan, Yi; Zhang, Hongsen; Liu, Lianhe; Wang, Jun; Li, Rumin

    2016-08-10

    Electrode materials derived from transition metal oxides have a serious problem of low electron transfer rate, which restricts their practical application. However, chemically doped graphene transforms the chemical bonding configuration to enhance electron transfer rate and, therefore, facilitates the successful fabrication of Co2Ni3ZnO8 nanowire arrays. In addition, the Co2Ni3ZnO8 electrode materials, considered as Ni and Zn ions doped into Co3O4, have a high electron transfer rate and electrochemical response capability, because the doping increases the degree of crystal defect and reaction of Co/Ni ions with the electrolyte. Hence, the Co2Ni3ZnO8 electrode exhibits a high rate property and excellent electrochemical cycle stability, as determined by electrochemical analysis of the relationship between specific capacitance, IR drop, Coulomb efficiency, and different current densities. From the results of a three-electrode system of electrochemical measurement, the Co2Ni3ZnO8 electrode demonstrates a specific capacitance of 1115 F g(-1) and retains 89.9% capacitance after 2000 cycles at a current density of 4 A g(-1). The energy density of the asymmetric supercapacitor (AC//Co2Ni3ZnO8) is 54.04 W h kg(-1) at the power density of 3200 W kg(-1).

  9. Thermodynamic characterization of Ni3TeO6, Ni2Te3O8 and NiTe2O5

    Science.gov (United States)

    Dawar, Rimpi; Babu, R.; Ananthasivan, K.; Anthonysamy, S.

    2017-09-01

    Measurement of vapour pressure of TeO2(g) over the biphasic mixture Ni3TeO6 (s) + NiO(s) in the temperature range 1143-1272 K was carried out using transpiration-thermogravimetric technique (TTG). Gibbs energy of formation of Ni3TeO6 was obtained from the temperature dependence of vapour pressure of TeO2 (g) generated by the incongruent vapourisation reaction, Ni3TeO6 (s) → NiO(s) + TeO2 (g) + 1/2 O2 in the temperature range 1143-1272 K. An isoperibol type drop calorimeter was used to measure the enthalpy increments of Ni3TeO6, Ni2Te3O8 and NiTe2O5. Thermodynamic functions viz., heat capacity, entropy and Gibbs energy functions of these compounds were derived from the experimentally measured enthalpy increment values. Third-law analysis was carried out to ascertain absence of temperature dependent systematic errors in the measurement of vapour pressure of TeO2 (g). A value of -1265.1 ± 1.5 kJ mol-1 was obtained for Δ Hf,298K o (Ni3TeO6) using third-law analysis.

  10. Ultrahigh-performance pseudocapacitor based on phase-controlled synthesis of MoS2 nanosheets decorated Ni3S2 hybrid structure through annealing treatment

    Science.gov (United States)

    Huang, Long; Hou, Huijie; Liu, Bingchuan; Zeinu, Kemal; Zhu, Xiaolei; Yuan, Xiqing; He, Xiulin; Wu, Longsheng; Hu, Jingping; Yang, Jiakuan

    2017-12-01

    In this work, a hierarchical Ni3S2@MoS2 hybrid structure was synthesized by an effective strategy with a combined hydrothermal route and subsequent annealing treatment. When tested as supercapacitor electrodes, the Ni3S2@MoS2 composites exhibited high specific capacitance of 1418.5 F g-1 at 0.5 A g-1, which also showed a good capacitance retention of 75.8% at 5 A g-1 after 1250 cycles. The Ni3S2@MoS2 composites demonstrated 1.9 fold higher specific capacitance compared to the amorphous shell counterpart (NixSy@MoS2). Furthermore, the assembled asymmetric supercapacitor (Ni3S2@MoS2//rGO) also demonstrated a capacitance of 61 F g-1 at 0.5 A g-1, with energy and power densities of 21.7 Wh kg-1 at 400 W kg-1 and 12 Wh kg-1 at 2400 W kg-1 under an operating window of 1.6 V. The asymmetric supercapacitor also showed a favorable cycle stability with 72% capacity retention over 4000 cycles at 10 A g-1. The improved electrochemical performance is attributed to the synergetic effect of the large accessible surface area and optimal contacts between the MoS2 and the electrolyte, as well as high capacitance of the metallic Ni3S2 core.

  11. MoS2/Ni3S4 composite nanosheets on interconnected carbon shells as an excellent supercapacitor electrode architecture for long term cycling at high current densities

    Science.gov (United States)

    Qin, Shengchun; Yao, Tinghui; Guo, Xin; Chen, Qiang; Liu, Dequan; Liu, Qiming; Li, Yali; Li, Junshuai; He, Deyan

    2018-05-01

    In this paper, we report an electrode architecture of molybdenum disulfide (MoS2)/nickel sulfide (Ni3S4) composite nanosheets anchored on interconnected carbon (C) shells (C@MoS2/Ni3S4). Electrochemical measurements indicate that the C@MoS2/Ni3S4 structure possesses excellent supercapacitive properties especially for long term cycling at high current densities. A specific capacitance as high as ∼640.7 F g-1 can still be delivered even after 10,000 cycles at a high current density of 20 A g-1. From comparison of microstructures and electrochemical properties of the related materials/structures, the improved performance of C@MoS2/Ni3S4 can be attributed to the relatively dispersedly distributed nanosheet-shaped MoS2/Ni3S4 that provides efficient contact with electrolyte and effectively buffers the volume change during charge/discharge processes, enhanced cycling stability by MoS2, and reduced equivalent series resistance by the interconnected C shells.

  12. Ni3FeN-Supported Fe3Pt Intermetallic Nanoalloy as a High-Performance Bifunctional Catalyst for Metal-Air Batteries.

    Science.gov (United States)

    Cui, Zhiming; Fu, Gengtao; Li, Yutao; Goodenough, John B

    2017-08-07

    Electrocatalysts for both the oxygen reduction and evolution reactions (ORR and OER) are vital for the performances of rechargeable metal-air batteries. Herein, we report an advanced bifunctional oxygen electrocatalyst consisting of porous metallic nickel-iron nitride (Ni 3 FeN) supporting ordered Fe 3 Pt intermetallic nanoalloy. In this hybrid catalyst, the bimetallic nitride Ni 3 FeN mainly contributes to the high activity for the OER while the ordered Fe 3 Pt nanoalloy contributes to the excellent activity for the ORR. Robust Ni 3 FeN-supported Fe 3 Pt catalysts show superior catalytic performance to the state-of-the-art ORR catalyst (Pt/C) and OER catalyst (Ir/C). The Fe 3 Pt/Ni 3 FeN bifunctional catalyst enables Zn-air batteries to achieve a long-term cycling performance of over 480 h at 10 mA cm -2 with high efficiency. The extraordinarily high performance of the Fe 3 Pt/Ni 3 FeN bifunctional catalyst makes it a very promising air cathode in alkaline electrolyte. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  13. Microstructure and property of directionally solidified Ni-Si hypereutectic alloy

    Science.gov (United States)

    Cui, Chunjuan; Tian, Lulu; Zhang, Jun; Yu, Shengnan; Liu, Lin; Fu, Hengzhi

    2016-03-01

    This paper investigates the influence of the solidification rate on the microstructure, solid/liquid interface, and micro-hardness of the directionally solidified Ni-Si hypereutectic alloy. Microstructure of the Ni-Si hypereutectic alloy is refined with the increase of the solidification rate. The Ni-Si hypereutectic composite is mainly composed of α-Ni matrix, Ni-Ni3Si eutectic phase, and metastable Ni31Si12 phase. The solid/liquid interface always keeps planar interface no matter how high the solidification rate is increased. This is proved by the calculation in terms of M-S interface stability criterion. Moreover, the Ni-Si hypereutectic composites present higher micro-hardness as compared with that of the pure Ni3Si compound. This is caused by the formation of the metastable Ni31Si12 phase and NiSi phase during the directional solidification process.

  14. Low Temperature Diffusion Transformations in Fe-Ni-Ti Alloys During Deformation and Irradiation

    Science.gov (United States)

    Sagaradze, Victor; Shabashov, Valery; Kataeva, Natalya; Kozlov, Kirill; Arbuzov, Vadim; Danilov, Sergey; Ustyugov, Yury

    2018-03-01

    The deformation-induced dissolution of Ni3Ti intermetallics in the matrix of austenitic alloys of Fe-36Ni-3Ti type was revealed in the course of their cascade-forming neutron irradiation and cold deformation at low temperatures via employment of Mössbauer method. The anomalous deformation-related dissolution of the intermetallics has been explained by the migration of deformation-induced interstitial atoms from the particles into a matrix in the stress field of moving dislocations. When rising the deformation temperature, this process is substituted for by the intermetallics precipitation accelerated by point defects. A calculation of diffusion processes has shown the possibility of the realization of the low-temperature diffusion of interstitial atoms in configurations of the crowdions and dumbbell pairs at 77-173 K. The existence of interstitial atoms in the Fe-36Ni alloy irradiated by electrons or deformed at 77 K was substantiated in the experiments of the electrical resistivity measurements.

  15. A Special Pre-Service-Inspection Using Radiographic Testing(RT) for Brazing Fitting used in Aircraft Hydraulic System

    International Nuclear Information System (INIS)

    Kim, Gyu Ho

    2010-01-01

    Brazing fitting which is one of the aircraft hydraulic power system components is widely used for saving weight and achieving higher reliability. Any inherent defects or damage of fitting can cause system failure and/or physical damage of human body due to highly pressurized fluid. Radiographic testing(RT) technique and additional micro-structure investigation on cut-away surfaces have been accomplished to find out some defect-like-inhomogeneity in the fittings. The radiography results showed that some defect-like-inhomogeneity existed inside body. Additional micro-structure investigation on cut-away surface reveals that the inhomogeneity is due to internal voids. In this study, it can be is said that RT technique can be a useful tool for field acceptance test of hydraulic brazing fitting in short time

  16. Density function theoretical investigation on the Ni3PP structure and the hydrogen adsorption property of the Ni2P(0001) surface

    OpenAIRE

    Ariga, Hiroko; Kawashima, Mayumi; Takakusagi, Satoru; Asakura, Kiyotaka

    2013-01-01

    The electronic and structural properties of a phosphorus-terminated structure of Ni2P(0001) surface (Ni3PP) are investigated by density functional theory (DFT) calculations. Phosphorus adsorption largely stabilizes the Ni2P(0001) surface by creating Ni-P bonds on the Ni trimer. Atomic hydrogen can adsorb on the topmost P site although its adsorption energy is much lower than its adsorption energy on the Ni trimer site of the Ni3P2 surface. Our results suggest that the Ni trimer is the key fac...

  17. Electronic structure of Ni/sub 3/Al and Ni/sub 3/Ga alloys

    CERN Document Server

    Pong, W F; Chang, Y K; Tsai, M H; Hsieh, H H; Pieh, J Y; Tseng, P K; Lee, J F; Hsu, L S

    1999-01-01

    This work investigates the charge transfer and Al(Ga) p-Ni d hybridization effects in the intermetallic Ni/sub 3/Al(Ni/sub 3/Ga) alloy using the NiL/sub 3.2/- and K-edge and Al(Ga)K X-ray absorption near edge structure (XANES) measurements. We find that the intensity of white-line features at the NiL/sub 3.2/-edge in the Ni/sub 3/Al(Ni /sub 3/Ga) alloy decreased in comparison with that of pure Ni, which can be attributed to the enhancement of Ni3d states filling and the depletion of the density of Ni 3d unoccupied states in the Ni/sub 3 /Al(Ni/sub 3/Ga) alloy. Two clear features are also observed in the Ni/sub 3/Al(Ni/sub 3/Ga) XANES spectrum at the Al(Ga) K-edge, which can be assigned to the Al(Ga) unoccupied 3p (4p) states and their hybridized states with the Ni 3d/4sp states above the Fermi level in Ni/sub 3/Al(Ni/sub 3/Ga). The threshold at Al K-edge XANES for Ni/sub 3/Al clearly shifts towards higher photon energies relative to that of pure Al, indicating that Al loses charges upon forming Ni/sub 3 /Al. ...

  18. Influence of different brazing and welding methods on tensile strength and microhardness of orthodontic stainless steel wire.

    Science.gov (United States)

    Bock, Jens Johannes; Fraenzel, Wolfgang; Bailly, Jacqueline; Gernhardt, Christian Ralf; Fuhrmann, Robert Andreas Werner

    2008-08-01

    The aim of this study was to compare the mechanical strength and microhardness of joints made by conventional brazing and tungsten inert gas (TIG) and laser welding. A standardized end-to-end joint configuration of the orthodontic wire material in spring hard quality was used. The joints were made using five different methods: brazing (soldering > 450 degrees C) with universal silver solder, two TIG, and two laser welders. Laser parameters and welding conditions were used according to the manufacturers' guidance. The tensile strengths were measured with a universal testing machine (Zwick 005). The microhardness measurements were carried out with a hardness tester (Zwick 3202). Data were analysed using one-way analysis of variance and Bonferroni's post hoc correction (P tensile strength (198 +/- 146 MPa). Significant differences (P tensile strength (369-520 MPa) compared with TIG welding. Significant differences (P < 0.001) were found between the original orthodontic wire and the mean microhardness at the centre of the welded area. The mean microhardness differed significantly between brazing (1.99 GPa), TIG (2.22-2.39 GPa) and laser welding (2.21-2.68 GPa). For orthodontic purposes, laser and TIG welding are solder-free alternatives to joining metal. TIG welding with a lower investment cost is comparable with laser welding. However, while expensive, the laser technique is a sophisticated and simple method.

  19. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...

  20. Investigation on the structure, thermodynamic and electrochemical properties of the MmNi3.55Mn0.4Al0.3Fe0.75 compound used as negative electrode in Ni–MH batteries

    International Nuclear Information System (INIS)

    Ben Moussa, M.; Abdellaoui, M.; Lamloumi, J.; Percheron Guégan, A.

    2013-01-01

    Highlights: •The solid–gas capacity at room temperature is equal to 3.93 H/mol. •The value pressure equilibrium is 0.024 bar. •The average radius particles decrease with number of cycles. •The hydrogen diffusion coefficient D H , increase with number of cycles. -- Abstract: The structure, thermodynamic and electrochemical properties of the hydride poly-substituted MmNi 3.55 Mn 0.4 Al 0.3 Fe 0.75 alloy used as material for negative electrode in Ni–MH batteries investigated. The solid–gas capacity and pressure equilibrium measurement at room temperature are respectively 3.93 H/mol and 0.024 bars. The chronoamperometry method shows the size of the particles (a) participating in the electrochemical reaction decrease of cycle number. The hydrogen diffusion coefficient determined by electrochemical impedance spectroscopy (EIS) increase of the number of cycles from 3.5 × 10 −12 cm 2 s −1 before cycling to 7.29 × 10 −10 cm 2 s −1 after 13 cycles charge–decharge

  1. Summary of Prior Work on Joining of Oxide Dispersion-Strengthened Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wright, Ian G [ORNL; Tatlock, Gordon J [ORNL; Badairy, H. [University of Liverpool; Chen, C-L. [University of Liverpool

    2009-08-01

    There is a range of joining techniques available for use with ODS alloys, but care should be exercised in matching the technique to the final duty requirements of the joint. The goal for joining ODS alloys is a joint with no local disruption of the distribution of the oxide dispersion, and no significant change in the size and orientation of the alloy microstructure. Not surprisingly, the fusion welding processes typically employed with wrought alloys produce the least satisfactory results with ODS alloys, but some versions, such as fusion spot welding, and the laser and electron-beam welding technologies, have demonstrated potential for producing sound joints. Welds made using solid-state spot welding reportedly have exhibited parent metal properties. Thus, it is possible to employ processes that result in significant disruption of the alloy microstructure, as long as the processing parameters are adjustment to minimize the extent of or influence of the changes in the alloy microstructure. Selection among these joining approaches largely depends on the particular application and component configuration, and an understanding of the relationships among processing, alloy microstructure, and final properties is key. Recent developments have resulted in friction welding evolving to be a prime method for joining ODS sheet products, and variants of brazing/diffusion bonding have shown excellent promise for use with tubes and pipes. The techniques that come closest to the goal defined above involve solid-state diffusion bonding and, in particular, it has been found that secondary recrystallization of joints made by pulsed plasma-assisted diffusion can produce the desired, continuous, large alloy grain structure through the joint. Such joints have exhibited creep rupture failure at >82% of the load needed to fail the monolithic parent alloy at 1000 C.

  2. Energy of Vacancy Formation and Migration of Two Sigma 5 Tilt Grain Boundaries in Ni3Al Intermetallic:a Monte Carlo Simulation Study

    Czech Academy of Sciences Publication Activity Database

    Čermák, Jiří

    203-205, - (2002), s. 161-176 ISSN 1012-0386 R&D Projects: GA MŠk OC P3.110 Institutional research plan: CEZ:AV0Z2041904 Keywords : grain boundary * monte carlo simulation * ni3al Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.379, year: 2002

  3. Rational synthesis of Ni3(HCOO)6/CNT ellipsoids with enhanced lithium storage performance: inspired by the time evolution of the growth process of a nickel formate framework.

    Science.gov (United States)

    Gou, Lei; Liu, Peng-Gang; Liu, Dan; Wang, Chen-Yu; Lei, Hao-Yu; Li, Zhao-Yang; Fan, Xiao-Yong; Li, Dong-Lin

    2017-05-16

    Metal-organic frameworks (MOFs) as novel electrode materials have attracted intensive attention; however, low electronic conductivity hinders their practical application in lithium ion batteries (LIBs). This work reports the synthesis of conductive MOF/CNT composites with enhanced electrochemical reactivity. The growth mechanism of the pristine MOF and the correlations of two components are investigated from the viewpoint of crystal engineering. The time dependent morphology evolution experiment reveals that [Ni 3 (HCOO) 6 ] undergoes an 'aggregation-based nucleation-growth' mechanism. As a result, [Ni 3 (HCOO) 6 ]/CNT microsized ellipsoidal particles are controllably synthesized by tuning the reaction time and the reagent concentration, where CNTs penetrate the entire particles thoroughly. The obtained [Ni 3 (HCOO) 6 ]/CNT composites exhibit significantly enhanced electrochemical activity in comparison with the as-synthesized pristine [Ni 3 (HCOO) 6 ]. This is ascribed to the effective 3D conductive network constructed by CNTs. Our results provide an effective synthetic strategy to construct conductive MOF/CNT composites, which pave the way for developing other conductive MOFs for electrode materials.

  4. Modelling Plasticity of Ni3Al-Based L12 Intermetallic Single Crystals. II. Two-Step (T1) and T2) Deformation Behaviour (Postprint

    National Research Council Canada - National Science Library

    Choi, Y. S; Dimiduk, D. M; Uchic, M. D; Parthasarathy, T. A

    2007-01-01

    The two-step (T1 and T2) deformation behaviour of Ni3Al-based single crystals was modelled under the framework of a new constitutive model proposed by Y.S. Choi, D.M. Dimiduk, M.D. Uchic, et al. [Phil. Mag. 87 1939 (2007...

  5. Interactions between Lattice Dislocations and Grain Boundaries in Ni3Al Investigated by Means of In Situ TEM and Computer Modelling Experiments

    NARCIS (Netherlands)

    Pestman, B.J.; Hosson, J.Th.M. De

    1992-01-01

    The interaction between lattice dislocations and grain boundaries in Ni3Al has been investigated by means of in situ TEM deformation experiments. The interaction between screw dislocations and a coherent twin boundary could be analyzed in detail. The interaction mechanism found experimentally was

  6. Tribological Performance of Ni3Al Matrix Composites Synthesized by Laser Melt Deposition Under Different Scanning Velocities

    Science.gov (United States)

    Huang, Yuchun; Shi, Xiaoliang; Liu, Xiyao; Yan, Zhao; Deng, Xiaobin

    2018-02-01

    In order to study the effect of scanning velocity on the microstructure and tribological properties of Ni3Al matrix composites containing graphene nanoplatelets (NGs), a series of NG samples are successfully synthesized by laser melt deposition under the various scanning velocities from 300 to 500 mm s-1. The sliding friction tests of NG against GCr15 steel balls are carried out under 10 N and 0.2 m s-1 at room temperature. The microstructures, tribological properties and wear mechanisms of the NG samples are analyzed. The results show that the scanning velocity can be optimized to effectively control the surface hardness and relative density, as well as tribological performance of NG. The NG sample synthesized under scanning velocity of 450 mm s-1 has a dense and fine microstructure as well as excellent properties such as higher relative density (98.6%), lower friction coefficient (0.23) and wear rate (5.5 × 10-6 mm3 N-1 m-1). The lower substrate layer with dense and stable structure plays an important role in supporting the upper glaze layer with rich graphene and oxides, as well as nanocrystalline structure, which contributes to the excellent friction-reducing and wear resistance performances of NG. The research results could be used to guide the selection of suitable scanning velocity and study the wear mechanisms of NG for having excellent tribological performance.

  7. Field dependence of magnetic ordering in Kagomé-staircase compound Ni3V2O8

    Science.gov (United States)

    Kenzelmann, M.; Harris, A. B.; Aharony, A.; Entin-Wohlman, O.; Yildirim, T.; Huang, Q.; Park, S.; Lawes, G.; Broholm, C.; Rogado, N.; Cava, R. J.; Kim, K. H.; Jorge, G.; Ramirez, A. P.

    2006-07-01

    We present powder and single-crystal neutron diffraction and bulk measurements of the Kagomé-staircase compound Ni3V2O8 (NVO) in fields up to 8.5T applied along the c direction. (The Kagomé plane is the a-c plane.) This system contains two types of Ni ions, which we call “spine” and “cross-tie.” Our neutron measurements can be described with the paramagnetic space group Cmca for TTCC'=2.3K indicates an additional transition, which remarkably does not affect Bragg peaks of the commensurate C structure. Neutron, specific heat, and magnetization measurements produce a comprehensive temperature-field phase diagram. The symmetries of the incommensurate magnetic phases are consistent with the observation that only one phase is electrically polarized. The magnetic structures are explained theoretically using a simplified model Hamiltonian, that involves competing nearest- and next-nearest-neighbor exchange interactions, single-ion anisotropy, pseudodipolar interactions, and Dzyaloshinskii-Moriya interactions.

  8. Alloy chemistry and microstructural control to meet the demands of the automotive Stirling engine

    Science.gov (United States)

    Stephens, J. R.

    1986-01-01

    The automotive Stirling engine now under development by DOE/NASA as an alternative to the internal combustion engine, imposes severe materials requirements for the hot portion of the engine. Materials selected must be low cost and contain a minimum of strategic elements so that availability is not a problem. Heater head tubes contain high pressure hydrogen on the inside and are exposed to hot combustion gases on the outside surface. The cylinders and regenerator housings must be readily castable into complex shapes having varying wall thicknesses and be amenable to brazing and welding operations. Also, high strength, oxidation resistance, resistance to hydrogen permeation, cyclic operation, and long-life are required. A research program conducted by NASA Lewis focused on alloy chemistry and microstructural control to achieve the desired properties over the life of the engine. Results of alloy selection, characterization, evaluation, and actual engine testing of selected materials are presented.

  9. Effect of the structure on the low-cycle fatigue behaviour of alloy 800

    International Nuclear Information System (INIS)

    Robert, G.; Mathiot, A.; Regnard, C.; Dessus, J.; Claret, J.

    1982-04-01

    Alloy 800 (grade I) is used for making the steam generators of liquid metal fast breeder reactors. At working temperature (525 0 C) alloy 800 is strengthned by γ' (Ni 3 (Ti,Al)) precipitation which occurs during thermal aging. The mechanical properties of this alloy depend on the parameters which define the γ' precipitation and obviously on the structural characteristics due to the thermomechanical treatments which govern the manufacture of the product. For one cast of alloy 800 this work aims to analyse the influence, on low cycle fatigue behaviour at 550 0 C, of structural and microstructural variations originating either in different elaboration procedures or in γ' precipitation obtained by a thermal aging of 3000h at 550 0 C with or without a preceeding cold working of 10% [fr

  10. X-ray study of rapidly cooled ribbons of Al-Cr-Zr and Al-Ni-Y-Cr-Zr alloys

    International Nuclear Information System (INIS)

    Betsofen, S.Ya.; Osintsev, O.E.; Lutsenko, A.N.; Konkevich, V.Yu.

    2002-01-01

    One investigated into phase composition, lattice spacing and structure of rapidly cooled 25-200 μm gauge strips made of Al-4,1Cr-3,2Zr and Al-1,5Cr-1,5Zr-4Ni-3Y alloys, wt. %, produced by melt spinning to a water-cooled copper disk. In Al-4,1Cr-3,2Zr alloy one detected intermetallic phases: Al 3 Zr and two Al 86 Cr 14 composition icosahedral phases apart from aluminium solid solution with 4.040-4.043 A lattice spacing. In Al-1,5Cr-1,5Zr-4Ni-3Y alloy one identified two Al 86 Cr 14 icosahedral phases and two AlNiY and Al 3 Y yttrium-containing ones, lattice spacing of aluminium solid solution was equal to 4.052-4.053 A [ru

  11. Two-phase refrigerant distribution in a combining/dividing header of a brazed aluminum evaporator

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Nae Hyun; Byun, Ho Won; Go, Min Geon [School of Mechanical System Engineering, Incheon National University, Incheon (Korea, Republic of)

    2016-12-15

    For a brazed aluminum evaporator, it is very important to distribute the refrigerant (especially the liquid) evenly into each channel. If not, the liquid-deficient channel will be soon dry, and reduce the thermal performance of the evaporator. In this study, tests were conducted for a two pass evaporator having 10 combing channels and 14 dividing channels. Both lower and upper header configurations were considered. Effects of mass flux or vapor quality on flow distribution in the combining/dividing header were investigated. Data are also compared with those obtained from the header having 12 dividing channels. In the lower combining/dividing header, the effect of dividing header length on liquid distribution is different based on vapor quality. The centrifugal force, whose strength depends on header length and vapor quality, appears to play a significant role on flow distribution. In the upper combining/dividing header, the flow distribution is better for the header having shorter header length. The reason was attributed to more uniform height of the liquid pool, which is formed by the drained liquid film from top of the header. The effects of mass flux or vapor quality on flow distribution are also discussed.

  12. Heat transfer and pressure drop during hydrocarbon refrigerant condensation inside a brazed plate heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Longo, Giovanni A. [University of Padova, Department of Management and Engineering, Str.lla S.Nicola 3, I-36100 Vicenza (Italy)

    2010-08-15

    This paper presents the heat transfer coefficients and pressure drop measured during HC-600a, HC-290 and HC-1270 saturated vapour condensation inside a brazed plate heat exchanger: the effects of refrigerant mass flux, saturation temperature (pressure) and fluid properties are investigated. The heat transfer coefficients show weak sensitivity to saturation temperature (pressure) and great sensitivity to refrigerant mass flux and fluid properties. A transition point between gravity controlled and forced convection condensation has been found for a refrigerant mass flux around 15-18 kg m{sup -2} s{sup -1}. In the forced convection condensation region the heat transfer coefficients show a 35-40% enhancement for a 60% increase of the refrigerant mass flux. The frictional pressure drop shows a linear dependence on the kinetic energy per unit volume of the refrigerant flow. HC-1270 shows heat transfer coefficients 5% higher than HC-600a and 10-15% higher than HC-290, together with frictional pressure drop 20-25% lower than HC-290 and 50-66% lower than HC-600a. (author)

  13. Grey–Taguchi method to optimize the percent zinc coating balances edge joints for galvanized steel sheets using metal inert gas pulse brazing process

    Directory of Open Access Journals (Sweden)

    Khasempong Songsorn

    2016-06-01

    Full Text Available The objective of this work was to optimize the percent zinc coating balances edge joints of galvanized steel sheets using the metal inert gas pulse brazing process. The Taguchi method and grey relational analysis were used to determine the relationship between the metal inert gas pulse brazing process parameters and percent zinc coating balances edge joints. The metal inert gas pulse brazing process parameters used in this study included wire feed speeds, arc voltages, travel speed, peak currents, and pulse frequency. The characteristics of metal inert gas pulse brazing process that were considered to find response were percent zinc coating balances edge joints on the upper edge joint (PZBEJ1, the lower edge joint (PZBEJ2, and the back sides of the edge joint (PZBEJ3. Analysis of variance was performed to determine the impact of an individual process parameter on the quality parameters. The results showed that the optimal parameters in which grey relational grade increases at the highest level were wire feed speeds at 3.25 m/min, arc voltages at 16 V, travel speeds at 0.9 m/min, peak currents at 425 A, and pulse frequency at 35 Hz. These parameters gave a 74.90% higher response value than those of the initial parameters of metal inert gas pulse brazing process.

  14. Control of microstructure in brazed zone of Zircaloy-4 nuclear fuel sheathing by optimization of Σ(C+P+Si) contents and cooling schedules

    International Nuclear Information System (INIS)

    Quach, V.; Northwood, D.O.

    1985-01-01

    In the production of fuel elements for the CANDU-PHW reactor, induction brazing is used to attach appendages (bearing and split spacer pads) onto the outside wall of the Zircaloy-4 sheathing. The brazing process, 40 to 60 seconds at temperature in excess of 1000 0 C, produces 3 heat-affected zones amounting to about 30% of the thickness. These heat affected zones quite often contain large grains and either a basketweave or a parallel plate type of Widmanstatten structure. Small grains and a basketweave structure are preferred. Using simulated brazing treatments, it is demonstrated that by control of the impurity content, Σ(C+P+Si), and cooling rate from the brazing temperature, the desired microstructure can be obtained in the braze heat-affected zone. The formation of the basketweave structure is promoted by higher impurity contents, with the second phase impurity particles acting as nuclei for the basketweave structure in preference to the β-grain boundaries where the parallel plate structure is nucleated

  15. Influence of oxide and alloy formation on the Electrochemistry of Ti deposition from the NaCl-KCl-NaF-K-2 TiF6 melt reduced by metallic Ti

    DEFF Research Database (Denmark)

    Barner, Jens H. Von; Precht Noyé, Pernille; Barhoun, A

    2005-01-01

    could be detected as waves on voltammograms performed with platinum electrodes. Deposits on nickel plates in general consisted of multiphase Ni-Ti layers. By varying the deposition potential outer layers with compositions ranging from pure titanium over NiTi to nickel-rich alloys such as Ni3Ti could...

  16. Microstructure, mechanical properties and superelasticity of biomedical porous NiTi alloy prepared by microwave sintering.

    Science.gov (United States)

    Xu, J L; Bao, L Z; Liu, A H; Jin, X J; Tong, Y X; Luo, J M; Zhong, Z C; Zheng, Y F

    2015-01-01

    Porous NiTi alloys were prepared by microwave sintering using ammonium hydrogen carbonate (NH4HCO3) as the space holder agent to adjust the porosity in the range of 22-62%. The effects of porosities on the microstructure, hardness, compressive strength, bending strength, elastic modulus, phase transformation temperature and superelasticity of the porous NiTi alloys were investigated. The results showed that the porosities and average pore sizes of the porous NiTi alloys increased with increasing the contents of NH4HCO3. The porous NiTi alloys consisted of nearly single NiTi phase, with a very small amount of two secondary phases (Ni3Ti, NiTi2) when the porosities are lower than 50%. The amount of Ni3Ti and NiTi2 phases increased with further increasing of the porosity proportion. The porosities had few effects on the phase transformation temperatures of the porous NiTi alloys. By increasing the porosities, all of the hardness, compressive strength, elastic modulus, bending strength and superelasticity of the porous NiTi alloys decreased. However, the compressive strength and bending strength were higher or close to those of natural bone and the elastic modulus was close to the natural bone. The superelastic recovery strain of the trained porous NiTi alloys could reach between 3.1 and 4.7% at the pre-strain of 5%, even if the porosity was up to 62%. Moreover, partial shape memory effect was observed for all porosity levels under the experiment conditions. Therefore, the microwave sintered porous NiTi alloys could be a promising candidate for bone implant. Copyright © 2014 Elsevier B.V. All rights reserved.

  17. A new class of natural magnetic materials - The ordering alloys

    Science.gov (United States)

    Wasilewski, Peter

    1988-01-01

    It is shown that tetrataenite (approximately FeNi), found in many meteorites, and Josephinite (approximately FeNi3), found in many serpentinized peridotites and possibly in Allende, are atomically ordered alloys. Data are presented, showing magnetic hysteresis loops, coercivity-temperature behavior at cryogenic temperatures, and thermomagnetic curves, that show that these ordered magnetic materials have unique magnetic properties and do not fit the conventional rock magnetism paradigms represented by Fe3O4 serpentinites. The ordered state is characterized by induced magnetic anisotropy, reaching the extreme for the tetragonal truly uniaxial anisotropy in FeNi. It is suggested that these ordered magnetic alloys should be considered a new class of natural magnetic materials.

  18. Development of a high strength, hydrogen-resistant austenitic alloy

    International Nuclear Information System (INIS)

    Chang, K.M.; Klahn, D.H.; Morris, J.W. Jr.

    1980-08-01

    Research toward high-strength, high toughness nonmagnetic steels for use in the retaining rings of large electrical generators led to the development of a Ta-modified iron-based superalloy (Fe-36 Ni-3 Ti-3 Ta-0.5 Al-1.3 Mo-0.3 V-0.01 B) which combines high strength with good toughness after suitable aging. The alloy did, however, show some degradation in fatigue resistance in gaseous hydrogen. This sensitivity was associated with a deformation-induced martensitic transformation near the fracture surface. The addition of a small amount of chromium to the alloy suppressed the martensite transformation and led to a marked improvement in hydrogen resistance

  19. Study of the structural, thermodynamic and electrochemical properties of LaNi3.55Mn0.4Al0.3(Co1-xFe x)0.75 (0 ≤ x ≤ 1) compounds used as negative electrode in Ni-MH batteries

    International Nuclear Information System (INIS)

    Ayari, M.; Paul-Boncour, V.; Lamloumi, J.; Mathlouthi, H.; Percheron-Guegan, A.

    2006-01-01

    This study concerns the influence of iron for cobalt substitution on the structural, thermodynamic and electrochemical properties of the hydrides of poly-substituted LaNi 3.55 Mn 0.4 Al 0.3 (Co 1-x Fe x ) 0.75 (0 ≤ x ≤ 1) alloys used as material for negative electrode in Ni-MH batteries. The Fe substitution leads to an increase of the cell parameter, this increase is linear according to the rate of substitution, and a decrease of the equilibrium pressure in agreement with the geometric law. Nevertheless, it is observed that the Fe substitution leads to a deviation from the linear variation between the logarithm of the pressure and the cell volume observed for Co, Mn and Al for Ni substitution. The Fe for Co substitution leads also to a decrease of the solid-gas and electrochemical capacity

  20. Phase transformation of NiTi alloys during vacuum sintering

    Science.gov (United States)

    Wang, Jun; Hu, Kuang

    2017-05-01

    The aim of this study is to ascertain the Phase transformation of NiTi alloys during vacuum sintering. NiTi shape memory alloys (SMA) of atomic ratio 1:1 were prepared through press forming and vacuum sintering with the mixture of Ni and Ti powders. Different samples were prepared by changing the sintering time and the sintering temperature. Phase and porosity of the samples were investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM). The results show that in the process of sintering NiTi2 and Ni3Ti phases are formed firstly and then transform into NiTi phase. The quantity of NiTi2 and Ni3Ti phases gradually decreased but not eliminate completely with increase of sintering time. The porosity of specimen sintering at 900°C decreases slightly with increase of sintering time. With increase of sintering time the porosity of specimen sintering at 1050°C decreased firstly and then increased because of generation rich titanium liquid in the process of sintering.

  1. Non-destructive testing of assemblies by welding, brazing or bonding, and material to use for this process

    International Nuclear Information System (INIS)

    Benoit, J.

    1983-01-01

    The process consists in doing a neutron photography of the pieces assembled with the aid of a joining material containing a neutrophage element, such as gadolinium, samarium, europium, boron, cadmium. The neutrophage element, e.g. gadolinium, is dispersed in the joining material with contents between 0,5 and 7,5% of weight. Its granulometry must be less than 1000 MESH. The incorporation of a neutrophage element in the joining material of metallic pieces by welding or brazing, allows to visualize, among others, the following defects: blistering, cracks, slag inclusions, undercuts, bad distribution of the successive passes [fr

  2. FEM simulation of Cu{sub 97}Si{sub 3} filler metal droplets spreading under arc brazing

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Z.Y.; Li, R.F.; Zhou, Y.Y.; Qi, K.; Zhou, F.M.; Wu, M.F.

    2005-08-15

    The spreading behaviour of Cu{sub 97}Si{sub 3} filler metal droplets under arc brazing is studied by finite element method (FEM) simulation using Surface Evolver software. The mathematical model of arc pressure force acceleration added to the droplet microelement as the form of gravity acceleration is used in numerical simulation. The 3D filler metal droplet profile for different welding currents is then simulated. Finally, the simulation results were compared with experimental results, showing good correspondence. It was seen that the spreading height decreases and the diameter increases with increase of the welding current in an approximate linear relation. (author)

  3. Development and dispensing of a nickel nanoparticle ink for the diffusion brazing of a microchannel array

    International Nuclear Information System (INIS)

    Eluri, Ravi; Paul, Brian

    2013-01-01

    A process was developed for producing nickel nanoparticle (NiNP) films for use in diffusion-brazing stainless steel 316L microchannel laminae at 800 °C and 1 MPa of bonding pressure. NiNPs were synthesized in 45 s at 80 °C using a NiCl 2 ·6H 2 O salt solution, a combination of NaBH 4 and N 2 H 5 OH as reducing agents and PVP-40K as a stabilizing agent. A minimum molar ratio of 8:1 [NaOH]:[NaBH 4 ] was required to obtain pure fcc-Ni with an average particle size of 4.2 ± 0.6 nm. Using TGA and DSC, phase change behavior was observed at temperatures as low as 720 °C. A continuous and uniform NiNP film with a thickness of 18.1 ± 2.3 μm and a roughness of 3.1 ± 0.5 μm was dispensed using a fluid pressure of 0.6 psi, a dispense gap of 1.5 mm, and a head speed of 0.5 mm/s. A microchannel array was bonded and hermetically tested up to a pressure of 120 psi with no leakage. The ultimate lap shear strength of the joint was found to be 341 ± 29 MPa. Migration of Ni into the stainless steel 316L laminae was confirmed using SEM and EDS.Graphical Abstract

  4. Two new coordination polymers with flexible alicyclic carboxylate and bipyridyl co-ligands bearing trinuclear [Ni3(COO)6] SBUs: Synthesis, crystal structures, and magnetic properties

    Science.gov (United States)

    Zhu, Xian-Dong; Li, Yong; Gao, Jian-Gang; Wang, Fen-Hua; Li, Qing-Hai; Yang, Hong-Xun; Chen, Lei

    2017-02-01

    Two new coordination polymers generally formulated as [Ni3(Hchda)2(chda)2(bpy)2(H2O)2]n (1) and [Ni3(Hchda)2(chda)2(bpp)2(H2O)2]n (2) [H2chda = 1,1'-cyclohexanediacetic acid, bpy = 4,4'-bipyridine and bpp = 1,3-bis(4-pyridyl)propane], have been successfully assembled through mixed-ligands synthetic strategy with flexible alicyclic carboxylate and bipyridyl ligands. There structures feature trinuclear nickel secondary building units connected via the bridging bipyridyl spacers to form two-dimensional (4,4) grid layer. The nature of the different N-donor auxiliary ligands leads to the discrepancy in supramolecular structure of the two compounds. Magnetic studies indicate the ferromagnetic intra-complex magnetic interaction in the molecule for 1 and 2.

  5. Highly efficient hydrogen evolution based on Ni3S4@MoS2 hybrids supported on N-doped reduced graphene oxide

    Science.gov (United States)

    Xu, Xiaobing; Zhong, Wei; Wu, Liqian; Sun, Yuan; Wang, Tingting; Wang, Yuanqi; Du, Youwei

    2018-01-01

    Hydrogen evolution reaction (HER) through water splitting at low overpotential is an appealing technology to produce renewable energy, wherein the design of stable electrocatalysts is very critical. To achieve optimal electrochemical performance, a highly efficient and stable noble-metal-free HER catalyst is synthesized by means of a facile hydrothermal co-synthesis. It consists of Ni3S4 nanosheets and MoS2 nanolayers supported on N-doped reduced graphene oxide (Ni3S4/MoS2@N-rGO). The optimized sample provides a large amount of active sites that benefit electron transfer in 3D conductive networks. Thanks to the strong synergistic effect in the catalyst network, we achieved a low overpotential of 94 mV, a small Tafel slope of 56 mV/dec and remarkable durability in an acidic medium.

  6. Three-dimensional hierarchical NiCo2O4 nanowire@Ni3S2 nanosheet core/shell arrays for flexible asymmetric supercapacitors

    Science.gov (United States)

    Liu, Bo; Kong, Dezhi; Huang, Zhi Xiang; Mo, Runwei; Wang, Ye; Han, Zhaojun; Cheng, Chuanwei; Yang, Hui Ying

    2016-05-01

    Three-dimensional (3D) hierarchical NiCo2O4@Ni3S2 core/shell arrays on Ni foam were synthesized by a facile, stepwise synthesis approach. The 3D heterogeneous NiCo2O4 nanostructure forms an interconnected web-like scaffold and serves as the core for the Ni3S2 shell. The as-prepared NiCo2O4@Ni3S2 nanowire array (NWA) electrodes exhibited excellent electrochemical performance, such as high specific areal capacitance and excellent cycling stability. The specific areal capacitance of 3.0 F cm-2 at a current density of 5 mA cm-2 is among the highest values and the only 6.7% capacitance decay after 10 000 cycles demonstrates the excellent cycling stability. A flexible asymmetric supercapacitor (ASC) was fabricated with activated carbon (AC) as the anode and the obtained NiCo2O4@Ni3S2 NWAs as the cathode. The ASC device exhibited a high energy density of 1.89 mW h cm-3 at 5.81 W cm-3 and a high power density of 56.33 W cm-3 at 0.94 mW h cm-3. As a result, the hybrid nanoarchitecture opens a new way to design high performance electrodes for electrochemical energy storage applications.Three-dimensional (3D) hierarchical NiCo2O4@Ni3S2 core/shell arrays on Ni foam were synthesized by a facile, stepwise synthesis approach. The 3D heterogeneous NiCo2O4 nanostructure forms an interconnected web-like scaffold and serves as the core for the Ni3S2 shell. The as-prepared NiCo2O4@Ni3S2 nanowire array (NWA) electrodes exhibited excellent electrochemical performance, such as high specific areal capacitance and excellent cycling stability. The specific areal capacitance of 3.0 F cm-2 at a current density of 5 mA cm-2 is among the highest values and the only 6.7% capacitance decay after 10 000 cycles demonstrates the excellent cycling stability. A flexible asymmetric supercapacitor (ASC) was fabricated with activated carbon (AC) as the anode and the obtained NiCo2O4@Ni3S2 NWAs as the cathode. The ASC device exhibited a high energy density of 1.89 mW h cm-3 at 5.81 W cm-3 and a high power

  7. Specific heat characteristics of Ce70Ga8.5Cu18.5Ni3 metallic glass at low temperatures

    Science.gov (United States)

    Liu, Rentao; Zhong, Langxiang; Zhang, Bo

    2018-03-01

    Specific heat behaviors have been studied in Ce70Ga8.5Cu18.5Ni3 bulk metallic glass (BMG) from 2 K to 50 K. The low-temperature specific heat of the Ce-based metallic glass is a combined action of the Fermi liquids term, Debye oscillator term, and Einstein oscillator term as well as excess term. We also observed an intense boson peak around 15 K and attributed it to a harmonic localized Einstein mode influenced by the dense-packed atomic cluster structure. It is also demonstrated that Ce70Ga8.5Cu18.5Ni3 BMG belongs to the strongly correlated heavy-fermion system with a great electron specific heat coefficient and a high Wilson ratio. It exhibits a typical Fermi-Liquid feature when the temperature is above 10 K, while it exhibits a Non-Fermi-Liquid feature when the temperature is below 3.5 K.

  8. Cobalt Doping To Boost the Electrochemical Properties of Ni@Ni3S2Nanowire Films for High-Performance Supercapacitors.

    Science.gov (United States)

    Xu, Shusheng; Wang, Tao; Ma, Yujie; Jiang, Wenkai; Wang, Shuai; Hong, Min; Hu, Nantao; Su, Yanjie; Zhang, Yafei; Yang, Zhi

    2017-10-23

    Metal sulfides have aroused great interest for energy storage. However, their low specific capacities and inferior rate capabilities hinder their practical applications. In this work, a facile cobalt-doping process is used to boost the electrochemical performance of Ni@Ni 3 S 2 core-sheath nanowire film electrodes for high-performance electrochemical energy storage. Co ions are doped successfully and uniformly into Ni 3 S 2 nanosheets through a facile ion-exchange process. The electrochemical properties of film electrodes are improved greatly, and an ultrahigh volumetric capacity (increased from 105 to 730 C cm -3 at 0.25 A cm -3 ) and excellent rate capability are obtained after Co is doped into Ni@Ni 3 S 2 core-sheath nanowires. A hybrid asymmetric supercapacitor with Co-doped Ni@Ni 3 S 2 as the positive electrode and graphene-carbon nanotubes as the negative electrode is assembled and exhibits an ultrahigh volumetric capacitance of 142 F cm -3 (based on the total volume of both electrodes) at 0.5 A cm -3 and excellent cycling stability (only 3 % capacitance decrease after 5000 cycles). Moreover, the volumetric energy density can reach 44.5 mWh cm -3 , which is much larger than those of thin-film lithium batteries (1-10 mWh cm -3 ). These results may provide useful insights for the fabrication of high-performance film electrodes for energy-storage applications. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Crystal structure of the Re(Mn, Cu)6 (Re=Ce, Pr, Nd, Sm, Gd) and RE(Mn, Ni)3 (RE=Nd, Sm) compounds

    International Nuclear Information System (INIS)

    Kalychak, Ya.M.; Davydyuk, P.P.; Bodak, O.I.

    1984-01-01

    A crystalline structure of REE(Mn, Cu) 6 compounds is studied by the method of monocrystal and powder using Ce(Mn, Cu) 6 compound as an example. For the Cesub(0.143)Mnsub(0.220)Cusub(0.637) monocrystal a=0.65781(6), c=0.50454(6)nm, a diffraction class is 4/mmm. Isostructural compound lattice periods at Mn content of 0.220 a parts are equal to: a=0.65666(6), c=0.50280(6)nm for Pr(Mn, Cu) 6 ; a=0.6560(3), c=0.5013(3)nm for Nd(Mn, Cu) 6 ; a=0.65220(6), c=0.49975(9)nm for Sm(Mn, Cu) 6 ; a=0.6520(1), c=0.4965(1)nm for Gd(Mn, Cu) 6 . Nd(Mn, Ni) 3 and Sm(Mn, Ni) 3 structures are studied by the powder method. Diffractograms of these compounds are displayed successfully in the P6 3 /mmc space group at a=0.5183(3), c=1.676(1)nm for Smsub(0.25)Mnsub(0.35)Nisub(0.40) and at a=0.5152(2), c=1.6710(6)nm for Ndsub(0.25)Mnsub(0.25)Nisub(0.50). Refinement of the structure is conducted using Sm(Mn, Ni) 3 as an example to confirm the belonging of these compounds to the CeNi 3 type, when disposing Sm atoms in positions of Ce atoms and statistical mixture (Mn, Ni) atoms in positions of Ni atoms

  10. CLASSICAL AREAS OF PHENOMENOLOGY: First-principles calculations for the elastic properties of Ni-base model superalloys: Ni/Ni3Al multilayers

    Science.gov (United States)

    Wang, Yun-Jiang; Wang, Chong-Yu

    2009-10-01

    A model system consisting of Ni[001](100)/Ni3Al[001](100) multi-layers are studied using the density functional theory in order to explore the elastic properties of single crystal Ni-based superalloys. Simulation results are consistent with the experimental observation that rafted Ni-base superalloys virtually possess a cubic symmetry. The convergence of the elastic properties with respect to the thickness of the multilayers are tested by a series of multilayers from 2γ'+2γ to 10γ'+10γ atomic layers. The elastic properties are found to vary little with the increase of the multilayer's thickness. A Ni/Ni3Al multilayer with 10γ'+10γ atomic layers (3.54 nm) can be used to simulate the mechanical properties of Ni-base model superalloys. Our calculated elastic constants, bulk modulus, orientation-dependent shear modulus and Young's modulus, as well as the Zener anisotropy factor are all compatible with the measured results of Ni-base model superalloys R1 and the advanced commercial superalloys TMS-26, CMSX-4 at a low temperature. The mechanical properties as a function of the γ' phase volume fraction are calculated by varying the proportion of the γ and γ' phase in the multilayers. Besides, the mechanical properties of two-phase Ni/Ni3Al multilayer can be well predicted by the Voigt-Reuss-Hill rule of mixtures.

  11. Polyoxometalate-Surfactant Hybrids Directed Assembly of Ni3S2 into Hollow Microsphere as Pt-Comparable Electrocatalyst for Hydrogen Evolution Reaction in Alkaline Medium.

    Science.gov (United States)

    Tian, Bin; Lei, Jinlong; Wang, Jiahai

    2017-11-22

    A large surface area of catalytic sites and low electric resistance are desirable properties for electrocatalysts that lower the overpotential required for electrochemical reactions, such as the hydrogen evolution reaction (HER), in this study. In the presence of polyoxometalate (POM) and triblock copolymer pluronic (P123) as a hybrid soft template, the hydrothermal sulfurization of nickel foam leads to the formation of a hollow microsphere, assembled from the Ni 3 S 2 motif. Sonication for preparing POM+P123 hybrids, while adjusting the POM content, is an effective strategy for synthesizing a Pt-like electrocatalyst with excellent hydrogen evolution efficiency. The reason is that both sonication and optimal POM content can simultaneously enhance the electroactive surface area and electron transfer of the Ni 3 S 2 electrocatalyst. Adopting the optimal conditions, the three-dimensional porous network, composed of Ni 3 S 2 hollow microspheres on the nickel foam, shows that the HER in an alkaline medium requires only 77 mV overpotential for a current density of 10 mA cm -2 , with a robust long-term stability during a 25 h test. The performance at a large current density outperforms the current benchmark electrocatalyst (Pt) for HER.

  12. Low-Cycle Fatigue Behavior of 10CrNi3MoV High Strength Steel and Its Undermatched Welds.

    Science.gov (United States)

    Song, Wei; Liu, Xuesong; Berto, Filippo; Razavi, S M J

    2018-04-24

    The use of high strength steel allows the design of lighter, more slender and simpler structures due to high strength and favorable ductility. Nevertheless, the increase of yield strength does not guarantee the corresponding improvement of fatigue resistance, which becomes a major concern for engineering structure design, especially for the welded joints. The paper presents a comparison of the low cycle fatigue behaviors between 10CrNi3MoV high strength steel and its undermatched weldments. Uniaxial tension tests, Push-pull, strain-controlled fatigue tests were conducted on base metal and weldments in the strain range of 0.2⁻1.2%. The monotonic and cyclic stress-strain curves, stress-life, strain-life and energy-life in terms of these materials were analyzed for fatigue assessment of materials discrepancy. The stress-life results of base metal and undermatched weld metal exhibit cyclic softening behaviors. Furthermore, the shapes of 10CrNi3MoV steel hysteresis loops show a satisfactory Masing-type behavior, while the weld metal shows a non-Masing type behavior. Strain, plastic and total strain energy density amplitudes against the number of reversals to failure results demonstrate that the undermatched weld metal presents a higher resistance to fatigue crack initiation than 10CrNi3MoV high strength steel. Finally, fatigue fracture surfaces of specimens were compared by scanning electron microscopy to identify the differences of crack initiation and the propagation between them.

  13. Catalytic Hydrogenation of Levulinic Acid in Water into g-Valerolactone over Bulk Structure of Inexpensive Intermetallic Ni-Sn Alloy Catalysts

    Directory of Open Access Journals (Sweden)

    Rodiansono Rodiansono

    2015-07-01

    Full Text Available A bulk structure of inexpensive intermetallic nickel-tin (Ni-Sn alloys catalysts demonstrated highly selective in the hydrogenation of levulinic acid in water into g-valerolactone. The intermetallic Ni-Sn catalysts were synthesized via a very simple thermochemical method from non-organometallic precursor at low temperature followed by hydrogen treatment at 673 K for 90 min. The molar ratio of nickel salt and tin salt was varied to obtain the corresponding Ni/Sn ratio of 4.0, 3.0, 2.0, 1.5, and 0.75. The formation of Ni-Sn alloy species was mainly depended on the composition and temperature of H2 treatment. Intermetallics Ni-Sn that contain Ni3Sn, Ni3Sn2, and Ni3Sn4 alloy phases are known to be effective heterogeneous catalysts for levulinic acid hydrogenation giving very excellence g-valerolactone yield of >99% at 433 K, initial H2 pressure of 4.0 MPa within 6 h. The effective hydrogenation was obtained in H2O without the formation of by-product. Intermetallic Ni-Sn(1.5 that contains Ni3Sn2 alloy species demonstrated very stable and reusable catalyst without any significant loss of its selectivity. © 2015 BCREC UNDIP. All rights reserved. Received: 26th February 2015; Revised: 16th April 2015; Accepted: 22nd April 2015  How to Cite: Rodiansono, R., Astuti, M.D., Ghofur, A., Sembiring, K.C. (2015. Catalytic Hydrogenation of Levulinic Acid in Water into g-Valerolactone over Bulk Structure of Inexpensive Intermetallic Ni-Sn Alloy Catalysts. Bulletin of Chemical Reaction Engineering & Catalysis, 10 (2: 192-200. (doi:10.9767/bcrec.10.2.8284.192-200Permalink/DOI: http://dx.doi.org/10.9767/bcrec.10.2.8284.192-200  

  14. Effect of off-stoichiometry and site disorder on the properties of Ni3Al: II. Magnetics

    International Nuclear Information System (INIS)

    Abhyankar, A C; Semwal, A; Kaul, S N

    2008-01-01

    A detailed comparison between the magnetic behaviours of the 'as-prepared' ap-Ni x Al 100-x alloys with x = 74.3, 74.8, 75.1 and 76.1 at.% (that have both compositional disorder and site disorder) and 'annealed' counterparts (that have only compositional disorder) over a wide range of temperatures and magnetic fields (H) permits us to draw the following conclusions about the role of disorder. Regardless of the type of disorder, Curie temperature, T C , and spontaneous magnetization at 0 K, M 0 , decrease in accordance with the power laws T C (x) = t x (x-x c ) τ and M 0 (x) m x (x-x c ) ψ as x→x c (the threshold Ni concentration below which the long-range ferromagnetic order ceases to exist). Site disorder lowers the value of x c by nearly 1 at.% Ni, enhances T C for a given composition (more so as x→x c ) by increasing the number of Ni nearest neighbours for a given Ni atom, and leaves M 0 essentially unaltered because site disorder has essentially no effect on the density of states, N(E F ), at the Fermi level, E F , and the shape of the density-of-states curve near E F (except for x∼x c , where site disorder tends to primarily enhance N(E F ) and thereby stabilize long-range ferromagnetic order for Ni concentrations below the threshold concentration, x c ≅74.6 at.%, dictated by compositional disorder). At low and intermediate temperatures, spontaneous magnetization, M(T,H = 0), as well as the 'in-field' magnetization, M(T,H), exhibit non-Fermi liquid behaviour in the samples ap-Ni 74.3 and ap-Ni 74.8 . As x c is approached from above, i.e. as the compositional disorder increases, stronger deviations from the Fermi liquid behaviour occur and the temperature range over which the non-Fermi liquid behaviour persists widens. In contrast, the ap-Ni 75.1 and ap-Ni 76.1 alloys follow the behaviour that the self-consistent spin-fluctuation theory predicts for a weak itinerant-electron ferromagnet with no disorder. Both compositional disorder and site disorder

  15. Translating VDM to Alloy

    DEFF Research Database (Denmark)

    Lausdahl, Kenneth

    2013-01-01

    specifications. However, to take advantage of the automated analysis of Alloy, the model-oriented VDM specifications must be translated into a constraint-based Alloy specifications. We describe how a sub- set of VDM can be translated into Alloy and how assertions can be expressed in VDM and checked by the Alloy...

  16. The effect of high charging rates activation on the specific discharge capacity and efficiency of a negative electrode based on a LaMgAlMnCoNi alloy

    International Nuclear Information System (INIS)

    Ferreira, E.A.; Zarpelon, L.M.C.; Casini, J.C.S.; Takiishi, H.; Faria, R.N.

    2009-01-01

    A nickel-metal hydride (Ni-MH) rechargeable battery has been prepared using a La 0.7 Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 alloy as the negative electrode. The maximum discharge capacity of the La 0.7 Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 alloy has been determined (350 mAh/g). Using a high starting charging rate (2857 mAg -1 ) an efficiency of 49% has been achieved in the 4 th cycle. The alloy and powders have been characterized by scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and X-ray diffraction (XRD). (author)

  17. Oxidation Behavior of NiTi-Al Based Alloy with Nb and Mo Additions

    Science.gov (United States)

    Song, Xiaoyun; Ye, Wenjun; Hui, Songxiao; Li, Yan

    2017-10-01

    Oxidation behavior of a Ni-45Ti-5Al-2Nb-1Mo (composition in at %) alloy was studied in comparison with the Ni-45Ti-5Al alloy by X-ray diffraction (XRD), scanning electron microscopy (SEM) and cyclic oxidation tests. The results show that the microstructure of Ni-45Ti-5Al-2Nb-1Mo alloy is composed of NiTi matrix, Ti2Ni and (Nb, Ti) solid solution phases. By 2 at% Nb and 1 at% Mo addition, the Ni-45Ti-5Al-2Nb-1Mo alloy shows excellent oxidation resistance. The mass gain of Ni-45Ti-5Al-2Nb-1Mo alloy after 100 h exposure at 800 °C is 2.29 mg/cm2, which is much lower than that of Ni-45Ti-5Al alloy. This is mainly resulted from the doping effect of Nb and Mo in TiO2 and the formation of a continuous Al2O3 layer by Nb and Mo addition. The oxide scale of the present alloy is with multi-layer structure in order of TiO2 layer/ Al2O3 + NiAl2O4 mixture layer/ TiO2 layer/ Nb-rich TiO2 layer/ Ni3Ti layer from outside.

  18. Aging of Alloy 617 at 650 and 750 Degrees C

    Energy Technology Data Exchange (ETDEWEB)

    Julian Benz; Thomas Lillo; Richard Wright

    2013-01-01

    Alloy 617 has been selected as the primary candidate for heat exchanger applications in advanced reactors. For the VHTR this application could require extended service up to a reactor outlet temperature of 950°C. A key hurdle to using this alloy in the VHTR heat exchanger application is qualifying the alloy for Section III of the ASME Boiler and Pressure Vessel Code. In order to Code qualify the material it is necessary to characterize the influence of long term aging on the mechanical behavior. Alloy 617 has been aged at 650 and 750°C for times up to 5300 hours. The microstructure after aging has been characterized using optical and transmission electron microscopies. It has been determined that in addition to carbides, a significant volume fraction of ?’ phase (Ni3Al) is formed at these temperatures. The ?’ does not contribute significantly to changing the tensile or impact properties of the aged material. It does, however, appear to increase creep resistance and impede creep crack growth.

  19. Mechanical alloying of the FeNi-Ag system

    International Nuclear Information System (INIS)

    Gonzalez, G.; Ibarra, D.; Ochoa, J.; Villalba, R.; Sagarzazu, A.

    2007-01-01

    The Fe-Ni-Ag system is of particular interest for its potential applications as soft magnetic granular material with small magnetic grains embedded in a non-magnetic metal matrix. Under equilibrium conditions: Fe-Ag and Ni-Ag are immiscible and Fe-Ni shows complete solubility. These materials are particularly important for magnetoresistivity properties. The properties of these alloys are closely related to their microstructure; therefore, a detailed study of the transformations occurring during milling was undertaken using pre-alloyed Fe x Ni 100-x (x = 30, 50 and 70) further milled with different Ag content to give the following alloys compositions (Fe x -Ni 100-x ) 100-y Ag y (y = 5, 20, 60). Consolidation of the mechanically alloyed powders by sintering at 950 o C was performed. Morphological and structural characterization of the sintered powders was carried out by scanning and transmission electron microscopy and X-ray diffraction. Fe 30 Ni 70 and Fe 50 Ni 50 formed ordered FeNi 3 compound. Fe 70 Ni 30 showed the formation of a mixture of γ-(Fe,Ni) and α-Fe(Ni) solid solutions. The mixture of these systems with Ag showed the metal solid solutions surrounded by Ag islands of Fe x Ni y -Ag, There was also evidence of Ag diffusing into the γ-(Fe,Ni). High Ag content (60%) shows formation of islands of FeNi surrounded by Ag. Sintering is always improved with the Ag content

  20. Electrochemical impedance spectroscopy study of the metal hydride alloy/electrolyte junction

    International Nuclear Information System (INIS)

    Khaldi, Chokri; Mathlouthi, Hamadi; Lamloumi, Jilani

    2009-01-01

    The behaviour of the LaNi 3.55 Mn 0.4 Al 0.3 Co 0.75 alloy, used as a negative electrode in the Ni-MH batteries, was studied by the electrochemical impedance spectroscopy (EIS), measured at different potentials. The modeling of the EIS spectra allows us to model the interface electrolyte/Ni-MH electrode by a succession of interfaces electrolyte/corrosion film/alloy particles. The various processes and the physics parameters of each interface are discussed and evaluated. When the potential shifts to more negative values, two reactions are in competition: the hydrogen molecular evolution and the hydrogen atomic absorption. The hydrogen diffuses in the bulk of the alloy and the diffusion is not the limiting factor for the hydrogen absorption.

  1. Microstructure of Precipitation Hardenable Powder Metallurgical Ni Alloys Containing 35 to 45 pct Cr and 3.5 to 6 pct Nb

    DEFF Research Database (Denmark)

    Bihlet, Uffe Ditlev; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2014-01-01

    Ni-based alloys with high Cr contents are not only known for their excellent high temperature and hot corrosion resistance, but are also known for poor mechanical properties and difficult workability. Powder metallurgical (PM) manufacturing of alloys may overcome several of the shortcomings...... encountered in materials manufacturing involving solidification. In the present work, six PM Ni-based alloys containing 35 to 45 wt pct Cr and 3.5 to 6 wt pct Nb were produced and compacted via hot isostatic pressing. Samples were heat treated for up to 1656 hours at either 923 K or 973 K (650 °C or 700 °C......), and the microstructures and mechanical properties were quantified and compared to thermodynamic calculations. For the majority of the investigated alloys, the high Cr and Nb contents caused development of primary populations of globular α-Cr and δ (Ni3Nb). Transmission electron microscopy of selected alloys confirmed...

  2. Microstructure and fracture toughness of the in-situ NiAl-Ni(3)Al intermetallic composites

    Science.gov (United States)

    Gao, Qian

    1997-11-01

    increase with increasing crack extension, forming a very special shape which can be called "HOOP HEAD". Particularly, a critical value (Jsb{Ivc}) of the fracture energy for a CNB test can be simply calculated by a horizontal line tangent to the "HOOP HEAD". It is shown that fracture toughness of Nisb3Al/NiAl increases with increasing volume fraction of Nisb3Al in the in-situ composites according to a general formula Ksb{Ivc}=6.1+0.7Vsbsp{d}{0.75} (Mpasurdm) (where Vsb{d} - volume % of Nisb3Al). In some Nisb3Al/NiAl composite alloys the Nisb5Alsb3 fine particles are formed (so-called "mat-like structure") which exhibits very high Vickers microhardness ({≈}690 kg/mmsp2). The significant yield strength of {≈}1150 kg/mmsp2 in the aged Nisb{65.9}Alsb{34.1} in-situ composite is also attributed to this needle-like structure of Nisb5Asb3. It is worth pointing out that a very high yield strength (sigmasb{YS}≈1150MPa) is combined in aged alloys with a reasonable value of fracture toughness ({≈}13 MPasurdm). It indicates that such a new promising alloy can be yielded by an economic and simple casting method followed by a proper heat treatment as shown in this research. The highest Weibull's modulus m ≈ 23.8 for Nisb{63.7}Alsb{36.3}\\ ({≈}17 vol.% Nisb3Al) indicates that this alloy is a very reliable material for engineering design even with lower fracture toughness value (Ksb{Ivm}sp{W}≈8 MPasurdm). The lowest Weibull's modulus m ≈ 5.8 for Nisb{73.2}Alsb{26.8}\\ ({≈}99 vol.% Nisb3Al) means that the fracture toughness of this alloy is highly variable and no single value for Ksb{Ivm}sp{W} be assigned easily.

  3. On migration of primary/peritectic interface during interrupted directional solidification of Sn-Ni peritectic alloy

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie; Fu, Hengzhi

    2016-04-01

    The migration of the primary/peritectic interface in local isothermal condition is observed in dendritic structure of Sn-Ni peritectic alloy after experiencing interrupted directional solidification. It was observed that this migration of primary Ni3Sn2/peritectic Ni3Sn4 interface towards the primary Ni3Sn2 phase was accompanied by migration of liquid film located at this interface. The migration velocity of this interface was confirmed to be much faster than that of peritectic transformation, so this migration was mostly caused by superheating of primary Ni3Sn2 phase below TP, leading to nucleation and migration of liquid film at this interface. This migration can be classified as a kind of liquid film migration (LFM), and the migration velocity at the horizontal direction has been confirmed to be much faster than that along the direction of temperature gradient. Analytical prediction has shown that the migration of liquid film could be divided into two stages depending on whether primary phase exists below TP. If the isothermal annealing time is not long enough, both the liquid film and the primary/peritectic interface migrate towards the primary phase until the superheated primary phase has all been dissolved. Then, this migration process towards higher temperature is controlled by temperature gradient zone melting (TGZM).

  4. Magnesium-Nickel alloy for hydrogen storage produced by melt spinning followed by cold rolling

    Directory of Open Access Journals (Sweden)

    Daniel Rodrigo Leiva

    2012-10-01

    Full Text Available Severe plastic deformation routes (SPD have been shown to be attractive for short time preparation of magnesium alloys for hydrogen storage, generating refined microstructures and interesting hydrogen storage properties when compared to the same materials processed by high-energy ball milling (HEBM, but with the benefit of higher air resistance. In this study, we present results of a new processing route for Mg alloys for hydrogen storage: rapid solidification followed by cold work. A Mg97Ni3 alloy was processed by melt spinning (MS and by extensive cold rolling (CR. Submitting Mg97Ni3 ribbons between steel plates to cold rolling has shown to be a viable procedure, producing a thin cold welded foil, with little material waste. The as-processed material presents a high level of [002] fiber texture, a sub microcrystalline grain structure with a high density of defects, and also a fine dispersion of Mg2Ni nanoparticles. This refined microstructure allied to the developed texture resulted in enhanced activation and H-sorption kinetics properties.

  5. Microstructure and composition of rare earth-transition metal-aluminium-magnesium alloys

    Directory of Open Access Journals (Sweden)

    Lia Maria Carlotti Zarpelon

    2008-03-01

    Full Text Available The determination of the microstructure and chemical composition of La0.7-xPr xMg0.3Al 0.3Mn0.4Co0.5 Ni3.8 (0 < x < 0.7 metal hydride alloys has been carried out using scanning electron microscopy (SEM, energy dispersive X ray analysis (EDX and X ray diffraction analysis (XRD. The substitution of La with Pr changed the grain structure from equiaxial to columnar. The relative atomic ratio of rare earth to (Al, Mn, Co, Ni in the matrix phase was 1:5 (LaNi5-type structure. Magnesium was detected only in two other phases present. A grey phase revealed 11 at.% Mg and the concentration ratios of other elements indicated the composition to be close to PrMgNi4. A dark phase was very heterogeneous in composition, attributed to the as-cast state of these alloys. The phases identified by XRD analysis in the La0.7Mg0.3Al0.3Mn0.4Co 0.5Ni3.8 alloy were: La(Ni,Co5, LaAl(Ni,Co4, La2(Ni,Co7 and AlMn(Ni,Co2. Praseodymium favors the formation of a phase with a PuNi3-type structure. Cobalt substituted Ni in the structures and yielded phases of the type: Pr(Ni,Co5 and Pr(Ni,Co3.

  6. Pre-Brazed Casting and Hot Radial Pressing: A Reliable Process for the Manufacturing of CFC and W Monoblock Mockups

    International Nuclear Information System (INIS)

    Visca, E.; Libera, S.; Mancini, A.; Mazzone, G.; Pizzuto, A.; Testani, C.

    2006-01-01

    ENEA association is involved in the European International Thermonuclear Experimental Reactor (ITER) R-and-D activities and in particular for the manufacturing of high heat flux plasma-facing components (HHFC), such as the divertor targets, the baffles and the limiters: During the last years ENEA has manufactured actively cooled mock-ups by using different technologies, namely brazing, diffusion bonding and hot isostatic pressing (HIPping). A new manufacturing process has been set up and tested. It was successfully applied for the manufacturing of W armoured monoblock mockups. This technique is the HRP (Hot Radial Pressing) based on performing a radial diffusion bonding between the cooling tube and the armour tile by pressurizing only the internal tube and by keeping the joining zone in vacuum and at the required bonding temperature. The heating is obtained by a standard air furnace. The next step was to apply the HRP technique for the manufacturing of CFC armoured monoblock components. For this purpose some issues have to be solved like as the low CFC tensile strength, the pure copper interlayer between the heat sink and the armour necessary to mitigate the stress at the joint interface and the low wettability of the pure copper on the CFC matrix. This paper reports the research path followed to manufacture a medium scale vertical target CFC and W armoured mockup by HRP. An ad hoc rig able to maintain the CFC in a compressive constant condition was also designed and tested. The casting of a soft copper interlayer between the tube and the tile was performed by a new technique: the Pre-Brazed Casting (PBC, ENEA patent). Some mock-ups with three NB31 CFC tiles were successfully manufactured and tested to thermal fatigue using electron beam facilities. They all reached at least 1000 cycles at 20 MW/m 2 without suffering any damage. The manufactured medium scale vertical target mock-up is now under testing at the FE2000 (France) facility. (author)

  7. Influence of Pr in the microstructure and electrical properties in LaPrMgAlMnCoNi based alloys for using for Ni-MH batteries

    International Nuclear Information System (INIS)

    Galdino, Gabriel Souza

    2011-01-01

    The La 0.7-x Pr x Mg 0.3 Al 0.3 Mn- 0.4 Co 0.5 Ni 3.8 (x= 0 a 0.7) as-cast alloys to apply in negative electrodes for nickel-metal hydride batteries (Ni-MH). The characterizations of the alloys were realized by: scanning electron microscope (SEM), energy dispersive spectrometry (EDS) and X-ray diffraction techniques. A study of hydrogen absorption capacity of the alloys realized. The hydrogenation of the material was performed in two processes: the low pressure (0.2 MPa of hydrogen and temperature of the 773 K) and high pressure (1 MPa of hydrogen and temperature of the 298 K). It was observed that with increasing Pr content occurred a decrease the hydrogen absorption capacity. The capacity of discharge of the batteries was determined utilizing an analyzer digital computerized composed of four channels. It was observed decreases of the discharge capacity of the batteries when increase praseodymium content in La 0.7- x Pr x Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni-3 .8 (x= 0 a 0.3) alloys. The highest discharge capacity (386 mAhg -1 ) and stability cyclic were obtained to La 0.2 Pr 0.5 Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 alloy. This capacity can be related to the higher proportion of phase LaMg 2 Ni 9 in the alloy with the addition of 0.5 at.% Pr. (author)

  8. One-Pot Synthesis of Tunable Crystalline Ni3 S4 @Amorphous MoS2 Core/Shell Nanospheres for High-Performance Supercapacitors.

    Science.gov (United States)

    Zhang, Yu; Sun, Wenping; Rui, Xianhong; Li, Bing; Tan, Hui Teng; Guo, Guilue; Madhavi, Srinivasan; Zong, Yun; Yan, Qingyu

    2015-08-12

    Transition metal sulfides gain much attention as electrode materials for supercapacitors due to their rich redox chemistry and high electrical conductivity. Designing hierarchical nanostructures is an efficient approach to fully utilize merits of each component. In this work, amorphous MoS(2) is firstly demonstrated to show specific capacitance 1.6 times as that of the crystalline counterpart. Then, crystalline core@amorphous shell (Ni(3)S(4)@MoS(2)) is prepared by a facile one-pot process. The diameter of the core and the thickness of the shell can be independently tuned. Taking advantages of flexible protection of amorphous shell and high capacitance of the conductive core, Ni(3)S(4) @amorphous MoS(2) nanospheres are tested as supercapacitor electrodes, which exhibit high specific capacitance of 1440.9 F g(-1) at 2 A g(-1) and a good capacitance retention of 90.7% after 3000 cycles at 10 A g(-1). This design of crystalline core@amorphous shell architecture may open up new strategies for synthesizing promising electrode materials for supercapacitors. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Effects of composition on the order-disorder transformation in Ni-Cr based alloys

    International Nuclear Information System (INIS)

    Marucco, A.

    1991-01-01

    The Ni-Cr based alloys undergo an ordering transformation, due to the formation of an ordered Ni 2 Cr phase, which causes a lattice contraction and it is responsisble for ''negative creep'' or excessive stresses in constrained components. A short-range ordered (SRO) structure develops in the matrix phase after solution treatment and at early stages of ageing, which can transform to a long-range ordered (LRO) structure, depending on the alloy composition and on time and temperature of ageing, upon prolonged annealing below the critical temperature. In stoichiometric Ni 2 Cr alloy LRO forms in a few hours, but in off-stoichiometric alloys the transformation kinetics are very sluggish and LRO takes several tens of thousands of hours to form, when it forms. The ordering behaviours of stoichiometric Ni 2 Cr and Ni 3 Cr were studied by means of isothermal treatments in the temperature range 450-600degC for different ageing times up to 30 000 h, followed by lattice parameter measurements by X-ray diffraction and electrical resistivity measurements. Similar studies performed on a series of ternary Ni-Cr-Fe alloys revealed the dependence of the degree of order on Cr concentration and a markedly delaying influence of Fe on the ordering kinetics. Finally, long-term microstructural stability of some commercial Ni-Cr based alloys, widely used for high temperature applications, have been studied: the ordering behaviour and associated microstructural changes are discussed in this paper

  10. Magnetic and thermodynamic properties of face-centered cubic Fe-Ni alloys.

    Science.gov (United States)

    Lavrentiev, M Yu; Wróbel, J S; Nguyen-Manh, D; Dudarev, S L

    2014-08-14

    A model lattice ab initio parameterized Heisenberg-Landau magnetic cluster expansion Hamiltonian spanning a broad range of alloy compositions and a large variety of chemical and magnetic configurations has been developed for face-centered cubic Fe-Ni alloys. The thermodynamic and magnetic properties of the alloys are explored using configuration and magnetic Monte Carlo simulations over a temperature range extending well over 1000 K. The predicted face-centered cubic-body-centered cubic coexistence curve, the phase stability of ordered Fe3Ni, FeNi, and FeNi3 intermetallic compounds, and the predicted temperatures of magnetic transitions simulated as functions of alloy composition agree well with experimental observations. Simulations show that magnetic interactions stabilize the face-centered cubic phase of Fe-Ni alloys. Both the model Hamiltonian simulations and ab initio data exhibit a particularly large number of magnetic configurations in a relatively narrow range of alloy compositions corresponding to the occurrence of the Invar effect.

  11. Controlled Thermal Expansion Alloys

    Data.gov (United States)

    National Aeronautics and Space Administration — There has always been a need for controlled thermal expansion alloys suitable for mounting optics and detectors in spacecraft applications.  These alloys help...

  12. Alloy Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — At NETL’s Alloy Fabrication Facility in Albany, OR, researchers conduct DOE research projects to produce new alloys suited to a variety of applications, from gas...

  13. Corrosion resistance of amorphous and crystalline Pd40Ni40P20 alloys in aqueous solutions

    DEFF Research Database (Denmark)

    Wu, Y.F.; Chiang, Wen-Chi; Chu, J.

    2006-01-01

    The corrosion behaviors of amorphous and crystalline Pd40Ni40P20 alloys in various aqueous solutions are reported in this paper. The corrosion resistance of crystalline (annealed) Pd40Ni40P20 is better than that of amorphous Pd40Ni40P20 in various corrosive solutions, due to crystalline Pd40Ni40P20...... and mainly consists of inert Pd5P2, NI3P, Ni2Pd2P and noble Pd phases. These inert and noble properties result in a higher corrosion resistance in crystalline Pd40Ni40P20....

  14. Atomic rearrangements in ordered fcc alloys during neutron irradiation

    International Nuclear Information System (INIS)

    Kirk, M.A.; Blewitt, T.H.

    1978-01-01

    Three sets of experiments performed at Argonne National Laboratory over the past few years are described. These experiments deal with atomic rearrangements in the ordered alloys Ni 3 Mn and Cu 3 Au during fast and thermal neutron bombardment. The unique magnetic properties of ordered Ni 3 Mn are utilized to investigate radiation damage production mechanisms at low temperature (5 K) where defect migration is not possible and only disordering is observed. In the case of thermal neutron bombardment, the average recoil energy is about 450 eV and significant disordering due to [110] replacement collision sequences is observed. For fast neutron bombardment where typical recoil energies are 20 keV, significant random disordering is observed but no evidence for sizable replacement sequences is found. The bombardment of ordered Cu 3 Au by fast and thermal neutrons at higher temperature (approx. 150 0 C) is studied by electrical resistance techniques. Both ordering and disordering are observed and related to the number of migrating vacancies escaping from the high energy collision cascade

  15. Fundamental basis for using the platinum group elements as alloying additions in nickel-base alloys to improve high temperature corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Corti, C.W.; Coupland, D.R.; Mcgill, I.R.; Hall, C.W.

    1983-01-01

    The effects are investigated of the addition of the platinum group elements on the structure and environmental properties of the austenitic solid solution gamma matrix and the L1 sub 2 ordered gamma-prime phase (Ni3Al), which constitute the foundation of most high strength nickel-base superalloys. The use of one or more of the platinum group elements as alloying constituents is found to give a further degree of flexibility in alloy design. Results are presented of engine simulation tests carried out on a platinum-containing alloy designed for industrial and marine gas turbine application, as well as a selection of commercial alloys, under severe hot corrosion conditions at temperatures of 740 and 900 C over a period of 800 hours. Also examined are the technical and economic viability of the platinum group metal approaoch to superalloy chemistry in terms of the ability to tailor alloys with specific combinations of mechanical and environmental properties to meet, cost effectively, increasingly severe performance targets for a wide range of industrial applications. 17 references.

  16. Effect of microstructure on the mechanical properties of as-cast Ti-Nb-Al-Cu-Ni alloys for biomedical application.

    Science.gov (United States)

    Okulov, I V; Pauly, S; Kühn, U; Gargarella, P; Marr, T; Freudenberger, J; Schultz, L; Scharnweber, J; Oertel, C-G; Skrotzki, W; Eckert, J

    2013-12-01

    The correlation between the microstructure and mechanical behavior during tensile loading of Ti68.8Nb13.6Al6.5Cu6Ni5.1 and Ti71.8Nb14.1Al6.7Cu4Ni3.4 alloys was investigated. The present alloys were prepared by the non-equilibrium processing applying relatively high cooling rates. The microstructure consists of a dendritic bcc β-Ti solid solution and fine intermetallic precipitates in the interdendritic region. The volume fraction of the intermetallic phases decreases significantly with slightly decreasing the Cu and Ni content. Consequently, the fracture mechanism in tension changes from cleavage to shear. This in turn strongly enhances the ductility of the alloy and as a result Ti71.8Nb14.1Al6.7Cu4Ni3.4 demonstrates a significant tensile ductility of about 14% combined with the high yield strength of above 820 MPa already in the as-cast state. The results demonstrate that the control of precipitates can significantly enhance the ductility and yet maintaining the high strength and the low Young's modulus of these alloys. The achieved high bio performance (ratio of strength to Young's modulus) is comparable (or even superior) with that of the recently developed Ti-based biomedical alloys. © 2013.

  17. Processing and alloying of tungsten heavy alloys

    International Nuclear Information System (INIS)

    Bose, A.

    1993-01-01

    Tungsten heavy alloys are two-phase metal matrix composites with a unique combination of density, strength, and ductility. They are processed by liquid-phase sintering of mixed elemental powders. The final microstructure consists of a contiguous network of nearly pure tungsten grains embedded in a matrix of a ductile W-Ni-Fe alloy. Due to the unique property combination of the material, they are used extensively as kinetic energy penetrators, radiation shields. counterbalances, and a number of other applications in the defense industry. The properties of these alloys are extremely sensitive to the processing conditions. Porosity levels as low as 1% can drastically degrade the properties of these alloys. During processing, care must be taken to reduce or prevent incomplete densification, hydrogen embrittlement, impurity segregation to the grain boundaries, solidification shrinkage induced porosity, and in situ formation of pores due to the sintering atmosphere. This paper will discuss some of the key processing issues for obtaining tungsten heavy alloys with good properties. High strength tungsten heavy alloys are usually fabricated by swaging and aging the conventional as-sintered material. The influence of this on the shear localization tendency of a W-Ni-Co alloy will also be demonstrated. Recent developments have shown that the addition of certain refractory metals partially replacing tungsten can significantly improve the strength of the conventional heavy alloys. This development becomes significant due to the recent interest in near net shaping techniques such as powder injection moldings. The role of suitable alloying additions to the classic W-Ni-Fe based heavy alloys and their processing techniques will also be discussed in this paper

  18. Castability of Magnesium Alloys

    Science.gov (United States)

    Bowles, A. L.; Han, Q.; Horton, J. A.

    There is intense research effort into the development of high pressure die cast-able creep resistant magnesium alloys. One of the difficulties encountered in magnesium alloy development for creep resistance is that many additions made to improve the creep properties have reportedly resulted in alloys that are difficult to cast. It is therefore important to have an understanding of the effect of alloying elements on the castability. This paper gives a review of the state of the knowledge of the castability of magnesium alloys.

  19. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  20. Proceedings of the 2. workshop on vanadium alloy development for fusion

    International Nuclear Information System (INIS)

    Osch, E.V. van

    1996-10-01

    From 20 to 22 May 1996 the Second IEA Vanadium Alloy Development for Fusion Workshop was held at the Netherlands Energy Research Foundation, ECN in Petten. Twenty three experts from the European Union, Japan, the Russian Federation and the United States exchanged results and analyses of completed experiments and discussed the program planning. The manufacturing of half-finished products and the optimization of subsequent heat treatments were presented and discussed in the first session. The problems and solutions to joining vanadium alloy half-finished products by welding and brazing have been addressed in another session. Corrosion and compatibility properties have been evaluated in a different session together with coating requirements. Several sessions were devoted to the effects of radiation on the mechanical properties, especially toughness, of vanadium alloys. Also the role of the transmutation product helium, in particular its introduction into specimens, was evaluated. The respective plans of the four parties for continuation of the ongoing research and development programs have been discussed with the emphasis on avoiding duplications in the area of radiation experiments. The critical issues were identified and the related priorities discussed in the time frame set by the schedule for the building of ITER test modules and with the long term DEMO requirements in mind. (orig.)

  1. Proceedings of the 2. workshop on vanadium alloy development for fusion

    Energy Technology Data Exchange (ETDEWEB)

    Osch, E.V. van [ed.

    1996-10-01

    From 20 to 22 May 1996 the Second IEA Vanadium Alloy Development for Fusion Workshop was held at the Netherlands Energy Research Foundation, ECN in Petten. Twenty three experts from the European Union, Japan, the Russian Federation and the United States exchanged results and analyses of completed experiments and discussed the program planning. The manufacturing of half-finished products and the optimization of subsequent heat treatments were presented and discussed in the first session. The problems and solutions to joining vanadium alloy half-finished products by welding and brazing have been addressed in another session. Corrosion and compatibility properties have been evaluated in a different session together with coating requirements. Several sessions were devoted to the effects of radiation on the mechanical properties, especially toughness, of vanadium alloys. Also the role of the transmutation product helium, in particular its introduction into specimens, was evaluated. The respective plans of the four parties for continuation of the ongoing research and development programs have been discussed with the emphasis on avoiding duplications in the area of radiation experiments. The critical issues were identified and the related priorities discussed in the time frame set by the schedule for the building of ITER test modules and with the long term DEMO requirements in mind. (orig.).

  2. Relationship between welding fume concentration and systemic inflammation after controlled exposure of human subjects with welding fumes from metal inert gas brazing of zinc-coated materials.

    Science.gov (United States)

    Brand, Peter; Bauer, Marcus; Gube, Monika; Lenz, Klaus; Reisgen, Uwe; Spiegel-Ciobanu, Vilia Elena; Kraus, Thomas

    2014-01-01

    It has been shown that exposure of subjects to emissions from a metal inert gas (MIG) brazing process of zinc-coated material led to an increase of high-sensitivity C-reactive protein (hsCRP) in the blood. In this study, the no-observed-effect level (NOEL) for such emissions was assessed. Twelve healthy subjects were exposed for 6 hours to different concentrations of MIG brazing fumes under controlled conditions. High-sensitivity C-reactive protein was measured in the blood. For welding fumes containing 1.20 and 1.50 mg m zinc, high-sensitivity C-reactive protein was increased the day after exposure. For 0.90 mg m zinc, no increase was detected. These data indicate that the no-observed-effect level for emissions from a MIG brazing process of zinc-coated material in respect to systemic inflammation is found for welding fumes with zinc concentrations between 0.90 and 1.20 mg m.

  3. Rotating bending fatigue property of the Ni3Al-based single crystal superalloy IC6SX at 900°C

    Science.gov (United States)

    Jiang, Liwu; Li, Shusuo; Han, Yafang

    2017-03-01

    The high cycle fatigue behavior of a Ni3Al base single crystal superalloy IC6SX has been investigated at 900°C in this work. The specimens used for the fatigue tests were prepared by screw selection crystal method in a directional solidification furnace. The rotating bending fatigue tests were carried out at 900°Cin air, the stress ratio of R(σmax/σmin) was -1, and the rotating speed of the fatigue tests was 6500r/min(108Hz). The stress-fatigue cycle life (S-Nf) curve was obtained based on the fatigue tests, and the fracture surfaces were examined using scanning electron microscopy (SEM). It has been found that the median fatigue strength is 457.5MPa and the safety fatigue strength is 413.93MPa. And the fatigue fracture was composed of three different characteristic regions.

  4. Synthesis under pressure and characterizations through optical spectroscopy of jahn-teller cations (LS Ni3+, is Co3+) as probes diluted in a perovskite matrix

    Science.gov (United States)

    Sanz-Ortiz, M. N.; Rodríguez, F.; Baranov, A.; Demazeau, G.

    2008-07-01

    The objective is to explore through optical spectroscopy and magnetic measurements the coordination and electronic structures of transition-metal ions introduced as impurities with unusual valence states in the oxide perovskite LaAlO3. The selected transition-metal ions Ni3+(3d7) and Co3+(3d6) are characterized by an electronic configuration likely leading to an orbital degenerate E state in Oh symmetry, and thus electron-lattice coupling due to the Jahn-Teller effect may induce low symmetry distortion around the impurity oxygen octahedron. We show that a sol-gel process followed by high oxygen pressure treatments yields stabilization of trivalent state in oxide perovskite. Information about the coordination, electronic structure and aggregation around the magnetic impurity was obtained from X-ray diffraction, FTIR and optical spectroscopy. Finally, evidence on the possible existence of intermediate spin state in Co3+ is under consideration.

  5. Synthesis under pressure and characterizations through optical spectroscopy of jahn-teller cations (LS Ni3+, is Co3+) as probes diluted in a perovskite matrix

    International Nuclear Information System (INIS)

    Sanz-Ortiz, M N; RodrIguez, F; Baranov, A; Demazeau, G

    2008-01-01

    The objective is to explore through optical spectroscopy and magnetic measurements the coordination and electronic structures of transition-metal ions introduced as impurities with unusual valence states in the oxide perovskite LaAlO 3 . The selected transition-metal ions Ni 3+ (3d 7 ) and Co 3+ (3d 6 ) are characterized by an electronic configuration likely leading to an orbital degenerate E state in Oh symmetry, and thus electron-lattice coupling due to the Jahn-Teller effect may induce low symmetry distortion around the impurity oxygen octahedron. We show that a sol-gel process followed by high oxygen pressure treatments yields stabilization of trivalent state in oxide perovskite. Information about the coordination, electronic structure and aggregation around the magnetic impurity was obtained from X-ray diffraction, FTIR and optical spectroscopy. Finally, evidence on the possible existence of intermediate spin state in Co 3+ is under consideration

  6. Temperature dependence of the propagation vector in Ni3-xCoxV2O8 with x=0.1 and 0.5

    Science.gov (United States)

    Lee, Seongsu; Lee, Heeju; Choi, Yong Nam; Semkin, M. A.; Teplykh, A. E.; Skryabin, Yu. N.; Li, Wen-Hsien; Pirogov, A. N.

    2016-01-01

    We present the susceptibility and neutron diffraction data on multiferroic Ni3-xCoxV2O8 with x=0.1 and 0.5. The temperature dependence of the susceptibility indicates that the magnetic order-disorder transition occurs at THTI=8.5 K in both samples. Below THTI, the high-temperature incommensurate magnetic structure is realized, which undergoes a transition to the low-temperature incommensurate phase when the sample is cooled. The temperature evolution of the propagation vector k for x=0.1 is very weak, which confirms previous studies showing that substitution of 3.5% Ni ions by Co ions suppresses the explicit temperature dependence of k that is observed in the parent compound. On the other hand, we found that the vector k for x=0.5 exhibits a definite temperature dependence, which differs from the case of the undoped sample (x=0).

  7. Dominating Role of Aligned MoS2/Ni3S2 Nanoarrays Supported on Three-Dimensional Ni Foam with Hydrophilic Interface for Highly Enhanced Hydrogen Evolution Reaction.

    Science.gov (United States)

    Cao, Jiamu; Zhou, Jing; Zhang, Yufeng; Wang, Yuxi; Liu, Xiaowei

    2018-01-17

    When using water splitting to achieve sustainable hydrogen production, low-cost, stable, and naturally abundant electrocatalysts are required to replace Pt-based ones for the hydrogen evolution reaction (HER). Herein, for the first time, a novel nanostructure with one-dimensional (1D) MoS 2 /Ni 3 S 2 nanoarrays directly grow on a three-dimensional (3D) Ni foam is developed for this purpose, showing excellent catalytic activity and stability. The as-prepared 3D MoS 2 /Ni 3 S 2 /Ni composite has an onset overpotential as low as 13 mV in 1 M KOH, which is comparable to Pt-based electrocatalyst for HER. According to the classical theory, the Tafel slope of the new composite is relatively low, as it goes through a combined Volmer-Heyrovsky mechanism during hydrogen evolution. All the results attribute the excellent electrocatalytic activity of the nanostructure to the electrical coupling among Ni, Ni 3 S 2 , and MoS 2 , the super hydrophilic interface, the synergistic catalytic effects produced by the MoS 2 /Ni 3 S 2 nanoarrays, and abundant exposed active edge sites. These unique and previously undeveloped characteristics of the 3D MoS 2 /Ni 3 S 2 /Ni composite make it a very promising earth-abundant electrocatalyst for HER.

  8. Development of Nanoporous Ni-Sn Alloy and Application for Chemoselective Hydrogenation of Furfural to Furfuryl Alcohol

    Directory of Open Access Journals (Sweden)

    Rodiansono Rodiansono

    2014-03-01

    Full Text Available A very simple synthetic procedure was developed for the preparation of Ni-Sn alloy catalysts that were utilised for chemoselective hydrogenation of furfural, producing furfuryl alcohol almost exclusively. The mixture of nickel nanoparticles supported on aluminium hydroxide (R-Ni/AlOH and a solution containing tin was treated under hydrothermal condition, producing the as prepared nickel-tin alloy supported on aluminium hydroxide (Ni-Sn/AlOH. H2 treatment at range of temperature of 673-873 K for 1.5 h to the as prepared Ni-Sn/AlOH produced nanoporous Ni-Sn alloy catalysts. XRD patterns and SEM images revealed that the formation of Ni-Sn alloy of Ni3Sn and Ni3Sn2 phases and the transformation of crystalline gibbsite and bayerite into amorphous alumina were clearly observed after H2 treatment at 873 K. The formation of the Ni-Sn alloy may have played a key role in the enhancement of the chemoselectivity. © 2014 BCREC UNDIP. All rights reservedReceived: 1st September 2013; Revised: 26th November 2013; Accepted: 7th December 2013[How to Cite: Rodiansono, R., Hara, T., Ichikuni, N., Shimazu, S. (2014. Development of Nanoporous Ni-Sn Alloy and Application for Chemoselective Hydrogenation of Furfural to Furfuryl Alcohol. Bulletin of Chemical Reaction Engineering & Catalysis, 9 (1: 53-59. (doi:10.9767/bcrec.9.1.5529.53-59][Permalink/DOI: http://dx.doi.org/10.9767/bcrec.9.1.5529.53-59

  9. Influence of laser alloying with boron and niobium on microstructure and properties of Nimonic 80A-alloy

    Science.gov (United States)

    Makuch, N.; Piasecki, A.; Dziarski, P.; Kulka, M.

    2015-12-01

    Ni-base superalloys were widely used in aeronautics, chemical and petrochemical industries due to their high corrosion resistance, high creep and rupture strength at high temperature. However, these alloys were not considered for applications in which conditions of appreciable mechanical wear were predominant. The diffusion boriding provided suitable protection against wear. Unfortunately, this process required long duration and high temperature. In this study, instead of the diffusion process, the laser alloying with boron and niobium was used in order to produce the hard and wear resistant layer on Nimonic 80A-alloy. The laser-alloying was carried out as a two-step process. First, the external cylindrical surface of specimens was pre-placed with a paste containing boron and niobium. Then, the pre-placed coating and the thin surface layer of the substrate were re-melted by a laser beam. The high laser beam power (P=1.56 kW) and high averaging irradiance (E=49.66 kW/cm2) provided the thick laser re-melted zone. The laser-borided layers were significantly thicker (470 μm) in comparison with the layers obtained as a consequence of the diffusion boriding. Simultaneously, the high overlapping of multiple laser tracks (86%) caused that the laser-alloyed layer was uniform in respect of the thickness. The produced layer consisted of nickel borides (Ni3B, Ni2B, Ni4B3, NiB), chromium borides (CrB, Cr2B), niobium borides (NbB2, NbB) and Ni-phase. The presence of hard borides caused the increase in microhardness up to 1000 HV in the re-melted zone. However, the measured values were lower than those-characteristic of niobium borides, chromium borides and nickel borides. The presence of the soft Ni-phase in re-melted zone was the reason for such a situation. After laser alloying, the significant increase in abrasive wear resistance was also observed. The mass wear intensity factor, as well as the relative mass loss of the laser-alloyed specimens, was over 10 times smaller in

  10. Effect of Cr contents on the diffusion behavior of Te in Ni-based alloy

    Science.gov (United States)

    Jia, Yanyan; Li, Zhefu; Ye, Xiangxi; Liu, Renduo; Leng, Bin; Qiu, Jie; Liu, Min; Li, Zhijun

    2017-12-01

    The embrittlement of Ni-based structural alloys caused by fission production Te is one of the major challenges for molten salt reactors. It has been reported that solution element Cr can prevent the situation of intergranular cracks caused by Te. However, there is no detailed mechanism explanation on this phenomenon. In this study, the effect of Cr on Te diffusion in Ni-Cr binary system was investigated by diffusion experiments at 800 °C for 100 h. Results show that Te reacts with the alloy mainly forming Ni3Te2, and strip shaped Cr3Te4 is only found on the surface of Ni-15%Cr alloy. According to the discussion of thermodynamic chemical reaction process, Cr3Te4 exhibits the best stability and preferential formation compound in Te/Ni-Cr system as its Gibbs free energy of formation is the lowest. With the increase of Cr content in the alloy, the diffusion depth of Te along grain boundaries significantly decreases. Moreover, the formation process of reaction product and diffusion process are described. The diffusion of Te can be suppressed by high content of Cr in Ni-Cr alloy due to the formation of Cr3Te4 and thus the grain boundary is protected from Te corroding.

  11. Corrosion resistance and microstructure characterization of rare-earth-transition metal-aluminum-magnesium alloys

    International Nuclear Information System (INIS)

    Banczek, E.P.; Zarpelon, L.M.C.; Faria, R.N.; Costa, I.

    2009-01-01

    This paper reports the results of investigation carried out to evaluate the corrosion resistance and microstructure of some cast alloys represented by the general formula: La 0.7-x Pr x Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (x = 0, 0.1, 0.3, 0.5, and 0.7). Scanning electron microscopy (SEM) and electrochemical methods, specifically, polarization curves and electrochemical impedance spectroscopy (EIS), have been employed in this study. The effects of Pr substitution on the composition of the various phases in the alloys and their corrosion resistance have been studied. The electrochemical results showed that the alloy without Pr and the one with total La substitution showed the highest corrosion resistance among the studied alloys. The corrosion resistance of the alloys decreased when Pr was present in the lowest concentrations (0.1 and 0.3), but for higher Pr concentrations (0.5 and 0.7), the corrosion resistance increased. Corrosion occurred preferentially in a Mg-rich phase.

  12. Catalyst Alloys Processing

    Science.gov (United States)

    Tan, Xincai

    2014-10-01

    Catalysts are one of the key materials used for diamond formation at high pressures. Several such catalyst products have been developed and applied in China and around the world. The catalyst alloy most widely used in China is Ni70Mn25Co5 developed at Changsha Research Institute of Mining and Metallurgy. In this article, detailed techniques for manufacturing such a typical catalyst alloy will be reviewed. The characteristics of the alloy will be described. Detailed processing of the alloy will be presented, including remelting and casting, hot rolling, annealing, surface treatment, cold rolling, blanking, finishing, packaging, and waste treatment. An example use of the catalyst alloy will also be given. Industrial experience shows that for the catalyst alloy products, a vacuum induction remelt furnace can be used for remelting, a metal mold can be used for casting, hot and cold rolling can be used for forming, and acid pickling can be used for metal surface cleaning.

  13. High strength alloy

    International Nuclear Information System (INIS)

    Smelikov, V.G.; Obukhov, A.S.; Ryzhkov, I.V.; Koshelev, V.I.

    1995-01-01

    The magnesium-based alloy in question contains alloy components in the form of elements chosen from the Al, Zn, Mn, Zr and rare earth group, and compounds of nitrogen and oxygen with any of these elements in the following proportions (wt%): alloy components chosen from the Al, Zn, Mn, Zr, Th and rare earth group 0.6-8.0, compound of nitrogen and oxygen with any of the above 0.1-6.0, magnesium the remainder. (author)

  14. Experimental study on CO2 frosting and clogging in a brazed plate heat exchanger for natural gas liquefaction process

    Science.gov (United States)

    Wu, Jitan; He, Tianbiao; Ju, Yonglin

    2018-04-01

    The plate-fin heat exchanger (PFHE), which has been widely used in natural gas liquefaction (LNG) industry at present, has some disadvantages such as being sensitive to the impurities in the feed gas, such as water, CO2 and H2S. Compared with the PFHE, the brazed plate heat exchanger (BPHE), which has been applied in some boil off gas (BOG) recycling LNG plants of small to middle size, has simpler inherent structure and higher impurity tolerance. In this study the BPHE is suggested to replace the PFHE to simplify or even omit the massive CO2 purification equipment for the LNG process. A set of experimental apparatus is designed and constructed to investigate the influence of the CO2 concentration of the natural gas on solid precipitation inside a typical BPHE meanly by considering the flow resistance throughout the LNG process. The results show that the maximum allowable CO2 concentration of the natural gas liquefied in the BPHE is two orders of magnitude higher than that in the PFHE under the same condition. In addition, the solid-liquid separation for the CO2 impurity is studied and the reasonable separating temperature is obtained. The solid CO2 should be separated below 135 K under the pressure of 3 MPa.

  15. Machinability of Titanium Alloys

    Science.gov (United States)

    Rahman, Mustafizur; Wong, Yoke San; Zareena, A. Rahmath

    Titanium and its alloys find wide application in many industries because of their excellent and unique combination of high strength-to-weight ratio and high resistance to corrosion. The machinability of titanium and its alloys is impaired by its high chemical reactivity, low modulus of elasticity and low thermal conductivity. A number of literatures on machining of titanium alloys with conventional tools and advanced cutting tool materials is reviewed. The results obtained from the study on high speed machining of Ti-6Al-4V alloys with cubic boron nitride (CBN), binderless cubic boron nitride (BCBN) and polycrystalline diamond (PCD) are also summarized.

  16. Advances in titanium alloys

    International Nuclear Information System (INIS)

    Seagle, S.R.; Wood, J.R.

    1993-01-01

    As described above, new developments in the aerospace market are focusing on higher temperature alloys for jet engine components and higher strength/toughness alloys for airframe applications. Conventional alloys for engines have reached their maximum useful temperature of about 1000 F (540 C) because of oxidation resistance requirements. IMI 834 and Ti-1100 advanced alloys show some improvement, however, the major improvement appears to be in gamma titanium aluminides which could extend the maximum usage temperature to about 1500 F (815 C). This puts titanium alloys in a competitive position to replace nickel-base superalloys. Advanced airframe alloys such as Ti-6-22-22S, Beta C TM , Ti-15-333 and Ti-10-2-3 with higher strength than conventional Ti-6-4 are being utilized in significantly greater quantities, both in military and commercial applications. These alloys offer improved strength with little or no sacrifice in toughness and improved formability, in some cases. Advanced industrial alloys are being developed for improved corrosion resistance in more reducing and higher temperature environments such as those encountered in sour gas wells. Efforts are focused on small precious metal additions to optimize corrosion performance for specific applications at a modest increase in cost. As these applications develop, the usage of titanium alloys for industrial markets should steadily increase to approach that for aerospace applications. (orig.)

  17. Comparative investigation on high-speed grinding of TiCp/Ti–6Al–4V particulate reinforced titanium matrix composites with single-layer electroplated and brazed CBN wheels

    Directory of Open Access Journals (Sweden)

    Li Zheng

    2016-10-01

    Full Text Available In order to develop the high-efficiency and precision machining technique of TiCp/Ti–6Al–4V particulate reinforced titanium matrix composites (PTMCs, high-speed grinding experiments were conducted using the single-layer electroplated cubic boron nitride (CBN wheel and brazed CBN wheel, respectively. The comparative grinding performance was studied in terms of grinding force, grinding temperature, grinding-induced surface features and defects. The results display that the grinding forces and grinding temperature obtained with the brazed CBN wheel are always lower than those with the electroplated CBN wheel. Though the voids and microcracks are the dominant grinding-induced surface defects, the brazed CBN wheel produces less surface defects compared to the electroplated wheel according to the statistical analysis results. The maximum materials removal rate with the brazed CBN wheel is much higher than that with the electroplated one. All above indicate that the single-layer brazed CBN super-abrasive wheel is more suitable for high-speed grinding of PTMCs than the electroplated counterpart.

  18. Laser surface alloying of aluminium-transition metal alloys

    International Nuclear Information System (INIS)

    Almeida, A.; Vilar, R.

    1998-01-01

    Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM) alloys. Cr and Mo are particularly interesting alloying elements to produce stable high-strength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO 2 laser . This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloy, over the last years. (Author) 16 refs

  19. Stability of an Electrodeposited Nanocrystalline Ni-Based Alloy Coating in Oil and Gas Wells with the Coexistence of H2S and CO2

    Science.gov (United States)

    Sui, Yiyong; Sun, Chong; Sun, Jianbo; Pu, Baolin; Ren, Wei; Zhao, Weimin

    2017-01-01

    The stability of an electrodeposited nanocrystalline Ni-based alloy coating in a H2S/CO2 environment was investigated by electrochemical measurements, weight loss method, and surface characterization. The results showed that both the cathodic and anodic processes of the Ni-based alloy coating were simultaneously suppressed, displaying a dramatic decrease of the corrosion current density. The corrosion of the Ni-based alloy coating was controlled by H2S corrosion and showed general corrosion morphology under the test temperatures. The corrosion products, mainly consisting of Ni3S2, NiS, or Ni3S4, had excellent stability in acid solution. The corrosion rate decreased with the rise of temperature, while the adhesive force of the corrosion scale increased. With the rise of temperature, the deposited morphology and composition of corrosion products changed, the NiS content in the corrosion scale increased, and the stability and adhesive strength of the corrosion scale improved. The corrosion scale of the Ni-based alloy coating was stable, compact, had strong adhesion, and caused low weight loss, so the corrosion rates calculated by the weight loss method cannot reveal the actual oxidation rate of the coating. As the corrosion time was prolonged, the Ni-based coating was thinned while the corrosion scale thickened. The corrosion scale was closely combined with the coating, but cannot fully prevent the corrosive reactants from reaching the substrate. PMID:28772995

  20. Stability of an Electrodeposited Nanocrystalline Ni-Based Alloy Coating in Oil and Gas Wells with the Coexistence of H2S and CO2

    Directory of Open Access Journals (Sweden)

    Yiyong Sui

    2017-06-01

    Full Text Available The stability of an electrodeposited nanocrystalline Ni-based alloy coating in a H2S/CO2 environment was investigated by electrochemical measurements, weight loss method, and surface characterization. The results showed that both the cathodic and anodic processes of the Ni-based alloy coating were simultaneously suppressed, displaying a dramatic decrease of the corrosion current density. The corrosion of the Ni-based alloy coating was controlled by H2S corrosion and showed general corrosion morphology under the test temperatures. The corrosion products, mainly consisting of Ni3S2, NiS, or Ni3S4, had excellent stability in acid solution. The corrosion rate decreased with the rise of temperature, while the adhesive force of the corrosion scale increased. With the rise of temperature, the deposited morphology and composition of corrosion products changed, the NiS content in the corrosion scale increased, and the stability and adhesive strength of the corrosion scale improved. The corrosion scale of the Ni-based alloy coating was stable, compact, had strong adhesion, and caused low weight loss, so the corrosion rates calculated by the weight loss method cannot reveal the actual oxidation rate of the coating. As the corrosion time was prolonged, the Ni-based coating was thinned while the corrosion scale thickened. The corrosion scale was closely combined with the coating, but cannot fully prevent the corrosive reactants from reaching the substrate.

  1. Effects of size reduction on the structure and magnetic properties of core-shell Ni3Si/silica nanoparticles prepared by electrochemical synthesis

    Czech Academy of Sciences Publication Activity Database

    Pigozzi, G.; Mukherji, D.; Elerman, Y.; Strunz, Pavel; Gilles, R.; Hoelzel, M.; Barbier, B.; Schmutz, P.

    2014-01-01

    Roč. 584, JAN (2014), s. 119-127 ISSN 0925-8388 Institutional support: RVO:61389005 Keywords : intermetallics * nanostructured materials * transition metal alloys and compounds * electrochemical synthesis * crystal structure * magnetic measurements Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.999, year: 2014

  2. Anisotropic lattice variation of alloy 600 by an aging at 474 .deg. C

    International Nuclear Information System (INIS)

    Kim, Sung Soo; Kim, H.; Kim, D.; Hwang, S.; Lim, Y.; Kim, J.

    2006-01-01

    Recently it has been reported that the exothermic reaction between 430∼500 .deg. C in the water quenched specimen of alloy 600 originates from a formation of the short range order (SRO) through DSC (differential scanning calorimetry) study. Marucco has established the existence of an order-disorder transformation in Ni-Cr base alloys from the study of Ni 2 Cr, Ni 3 Cr, and Ni-Cr-Fe. Marucco concluded that the degree of order primarily depends on the Cr content and that the ordering kinetics become slower when the Ni-Cr atomic ratio departs from that of the composition of Ni 2 Cr. The presence of Fe has a strong delaying effect on the ordering kinetics, even in small quantities and other alloying elements can also influence the transformation. Marucco and Nath have concluded that most commercial Ni-Cr based alloys including alloy 600 have an ordering reaction based on Ni 2 Cr at below 550 .deg. C. Ordering is known to have the following consequences: (i) dimensional instability due to lattice parameter changes; (ii) electrical and thermal characteristics; (iii) changes in mechanical properties due to the pile-ups of dislocations; and (iv) phenomenon of negative creep or material contraction under a load. The effects of a formation of SRO on alloy 600 have not been identified as yet. However, it is reported that an aging treatment under about 500 .deg. C results in a lattice contraction after an aging for 40,000 hrs. The magnitude of contraction by an aging for 40,000 hrs was 10 -4 for Ni 3 Cr. It is reasonable that this lattice contraction is due to the formation of SRO or an atomic clustering. In this study, in order to understand the aging effects for long time at 474 .deg. C in alloy 600, neutron diffraction studies were carried out from room temperature (RT) to 650 .deg. C. The ordering effect on the interplanar spacing and thermal expansion coefficients were reported

  3. Shape memory alloys

    International Nuclear Information System (INIS)

    Kaszuwara, W.

    2004-01-01

    Shape memory alloys (SMA), when deformed, have the ability of returning, in certain circumstances, to their initial shape. Deformations related to this phenomenon are for polycrystals 1-8% and up to 15% for monocrystals. The deformation energy is in the range of 10 6 - 10 7 J/m 3 . The deformation is caused by martensitic transformation in the material. Shape memory alloys exhibit one directional or two directional shape memory effect as well as pseudoelastic effect. Shape change is activated by temperature change, which limits working frequency of SMA to 10 2 Hz. Other group of alloys exhibit magnetic shape memory effect. In these alloys martensitic transformation is triggered by magnetic field, thus their working frequency can be higher. Composites containing shape memory alloys can also be used as shape memory materials (applied in vibration damping devices). Another group of composite materials is called heterostructures, in which SMA alloys are incorporated in a form of thin layers The heterostructures can be used as microactuators in microelectromechanical systems (MEMS). Basic SMA comprise: Ni-Ti, Cu (Cu-Zn,Cu-Al, Cu-Sn) and Fe (Fe-Mn, Fe-Cr-Ni) alloys. Shape memory alloys find applications in such areas: automatics, safety and medical devices and many domestic appliances. Currently the most important appears to be research on magnetic shape memory materials and high temperature SMA. Vital from application point of view are composite materials especially those containing several intelligent materials. (author)

  4. Thermofluency in zirconium alloys

    International Nuclear Information System (INIS)

    Orozco M, E.A.

    1976-01-01

    A summary is presented about the theoretical and experimental results obtained at present in thermofluency under radiation in zirconium alloys. The phenomenon of thermofluency is presented in a general form, underlining the thermofluency at high temperature because this phenomenon is similar to the thermofluency under radiation, which ocurrs in zirconium alloys into the operating reactor. (author)

  5. Aluminum battery alloys

    Science.gov (United States)

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  6. Ductile transplutonium metal alloys

    Science.gov (United States)

    Conner, William V.

    1983-01-01

    Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as sources of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.

  7. Alloys in energy development

    Energy Technology Data Exchange (ETDEWEB)

    Frost, B.R.T.

    1984-02-01

    The development of new and advanced energy systems often requires the tailoring of new alloys or alloy combinations to meet the novel and often stringent requirements of those systems. Longer life at higher temperatures and stresses in aggressive environments is the most common goal. Alloy theory helps in achieving this goal by suggesting uses of multiphase systems and intermediate phases, where solid solutions were traditionally used. However, the use of materials under non-equilibrium conditions is now quite common - as with rapidly solidified metals - and the application of alloy theory must be modified accordingly. Under certain conditions, as in a reactor core, the rate of approach to equilibrium will be modified; sometimes a quasi-equilibrium is established. Thus an alloy may exhibit enhanced general diffusion at the same time as precipitate particles are being dispersed and solute atoms are being carried to vacancy sinks. We are approaching an understanding of these processes and can begin to model these complex systems.

  8. Removal of Bismarck Brown G Dye from Simulated Industrial Wastewaters over (Co, Ni3O4/Al2O3 Co- Catalyst

    Directory of Open Access Journals (Sweden)

    Emman J. Mohammad

    2017-02-01

    Full Text Available The spinel co- catalyst (Co, Ni3O4/Al2O3 was prepared using co-precipitation method. The produced material then was calcinated at temperature (600 ᵒC for 4 hours. The resultant catalysts were characterized using powder X-rays diffraction (PXRD, Fourier transform infrared spectroscopy (FTIR. The photocatalytic activity and the adsorption ability of these materials were investigated by following photocatalytic degradation and adsorption of Bismarck braown G dyes (BBG from simulated industrial wastewaters. Different reaction parameters and conditions were undertaken, including studying the effect of pH of the solution, the amount of the used catalyst, and the effect of temperature. In addition to that both of Frundlich and Langmuir adsorption isotherms were studied. From the obtained results in this study, it was found that the best efficiency for BBG removal was around 92.4%. This was achieved at optimal reaction conditions which were PH =3, weight of the catalyst 0.2g and time of reaction was one hour.

  9. Orbital-Specific observation of O2p and Ni3d electrons in LiNi0.5Mn0.5O2, a cathode material for lithium-ion batteries

    Directory of Open Access Journals (Sweden)

    Yoshinori Satou

    2017-09-01

    Full Text Available Cathode materials for lithium-ion batteries containing Ni2+ have attracted much interest because of their high theoretical capacity. However, the precise electronic structures of these cathode materials have not yet been clearly observed, especially the energy positions of the O2p and Ni3d orbitals and the shape of the density of states. The aim of this study was to investigate the relative energy positions and shape of the density of states of O2p and Ni3d for LiNi0.5Mn0.5O2 experimentally. We cleaved a LiNi0.5Mn0.5O2 pellet in an Ar-filled glove box and performed synchrotron ultraviolet photoelectron spectroscopy for different photon energies, which enabled us to investigate the relative cross-section intensity of O2p and Ni3d. As a result, the valence-band structure was determined. We found that O2p electrons are itinerant and exist in the vicinity of the Fermi energy more than Ni3d electrons. Ni3d electrons are more localized and spread mainly from 1.2–1.5 eV below the Fermi energy. To validate the electronic structure, we measured the synchrotron O K-edge X-ray absorption fine structure of electrochemically lithium-extracted LiNi0.5Mn0.5O2. The electronic structure demonstrated that ligand holes in the oxygen atoms form below the Fermi level during the initial stage of Li extraction and that the formation rate of the holes decreases with Li extraction.

  10. Orbital-Specific observation of O2p and Ni3d electrons in LiNi0.5Mn0.5O2, a cathode material for lithium-ion batteries

    Science.gov (United States)

    Satou, Yoshinori; Komine, Shigeki; Shimizu, Sumera

    2017-09-01

    Cathode materials for lithium-ion batteries containing Ni2+ have attracted much interest because of their high theoretical capacity. However, the precise electronic structures of these cathode materials have not yet been clearly observed, especially the energy positions of the O2p and Ni3d orbitals and the shape of the density of states. The aim of this study was to investigate the relative energy positions and shape of the density of states of O2p and Ni3d for LiNi0.5Mn0.5O2 experimentally. We cleaved a LiNi0.5Mn0.5O2 pellet in an Ar-filled glove box and performed synchrotron ultraviolet photoelectron spectroscopy for different photon energies, which enabled us to investigate the relative cross-section intensity of O2p and Ni3d. As a result, the valence-band structure was determined. We found that O2p electrons are itinerant and exist in the vicinity of the Fermi energy more than Ni3d electrons. Ni3d electrons are more localized and spread mainly from 1.2-1.5 eV below the Fermi energy. To validate the electronic structure, we measured the synchrotron O K-edge X-ray absorption fine structure of electrochemically lithium-extracted LiNi0.5Mn0.5O2. The electronic structure demonstrated that ligand holes in the oxygen atoms form below the Fermi level during the initial stage of Li extraction and that the formation rate of the holes decreases with Li extraction.

  11. Alloying principles for magnesium base heat resisting alloys

    International Nuclear Information System (INIS)

    Drits, M.E.; Rokhlin, L.L.; Oreshkina, A.A.; Nikitina, N.I.

    1982-01-01

    Some binary systems of magnesium-base alloys in which solid solutions are formed, are considered for prospecting heat resistant alloys. It is shown that elements having essential solubility in solid magnesium strongly decreasing with temperature should be used for alloying maqnesium base alloys with high strength properties at increased temperatures. The strengthening phases in these alloys should comprise essential quantity of magnesium and be rather refractory

  12. High temperature oxidation behavior of gamma-nickel+gamma'-nickel aluminum alloys and coatings modified with platinum and reactive elements

    Science.gov (United States)

    Mu, Nan

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000°C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455°C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain beta-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used beta-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt+Hf-modified gamma-Ni+gamma'-Ni 3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase gamma-Ni and gamma'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al 2O3 formation by suppressing the NiO growth on both gamma-Ni and gamma'-Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at lower temperatures (˜970°C) in the very early stage of oxidation. It

  13. Virtual Testing of Composite Structures Made of High Entropy Alloys and Steel

    Directory of Open Access Journals (Sweden)

    Victor Geantă

    2017-11-01

    Full Text Available High entropy alloys (HEA are metallic materials obtained from a mixture of at least five atomic-scale chemical elements. They are characterized by high mechanical strength, good thermal stability and hardenability. AlCrFeCoNi alloys have high compression strength and tensile strength values of 2004 MPa, respectively 1250 MPa and elongation of about 32.7%. These materials can be used to create HEA-steel type composite structures which resist to dynamic deformation during high speed impacts. The paper presents four different composite structures made from a combination of HEA and carbon steel plates, using different joining processes. The numerical simulation of the impact behavior of the composite structures was performed by virtual methods, taking into account the mechanical properties of both materials. For analyzing each constructive variant, three virtual shootings were designed, using a 7.62 × 39 mm cal. incendiary armor-piercing bullet and different impact velocities. The best ballistic behavior was provided by the composite structures obtained by welding and brazing that have good continuity and rigidity. The other composite structures, which do not have good surface adhesion, show high fragmentation risk, because the rear plate can fragment on the axis of shooting due to the combination between the shock waves and the reflected ones. The order of materials in the composite structure has a very important role in decreasing the impact energy.

  14. Elevated temperature creep properties of the 54Fe-29Ni-17Co "Kovar" alloy.

    Energy Technology Data Exchange (ETDEWEB)

    Stephens, John Joseph, Jr.; Rejent, Jerome Andrew; Schmale, David T.

    2009-01-22

    The outline of this presentation is: (1) Applications of Kovar Alloy in metal/ceramic brazing; (2) Diffusion bonding of precision-photoetched Kovar parts; (3) Sample composition and annealing conditions; (4) Intermediate temperature creep properties (350-650 C); (5) Power law creep correlations--with and without modulus correction; (6) Compressive stress-strain properties (23-900 C); (7) Effect of creep deformation on grain growth; and (8) Application of the power law creep correlation to the diffusion bonding application. The summary and conclusions are: Elevated temperature creep properties of Kovar from 750-900 C obey a power law creep equation with a stress exponent equal to 4.9, modulus compensated activation energy of 47.96 kcal/mole. Grain growth in Kovar creep samples tested at 750 and 800 C is quite sluggish. Significant grain growth occurs at 850 C and above, this is consistent with isothermal grain growth studies performed on Kovar alloy wires. Finite element analysis of the diffusion bonding of Kovar predict that stresses of 30 MPa and higher are needed for good bonding at 850 C, we believe that 'sintering' effects must be accounted for to allow FEA to be predictive of actual processing conditions. Additional creep tests are planned at 250-650 C.

  15. Effect on strength of ternary alloying additions in L12 intermetallics

    International Nuclear Information System (INIS)

    Wu Yuanpang.

    1991-01-01

    The thermodynamic properties of {111} antiphase boundaries (APBs) as well as the site preference of ternary additions in an A 3 B intermetallic with L1 2 structure are studied, using a thermodynamic model. A survey of the results from a variety of ternary alloying additions to Ni 3 Al has shown that there is a conflict in the actual role which solid solution strengthening plays in the athermal increment of yield strength. For instance, a good quantitative agreement with linear concentration law is observed only in alloys with stoichiometric compositions but not in the general case of non-stoichiometric alloys. In the light of the possibility that micro-segregation could explain the experimental discrepancy, the author extends the binary solid solution strengthening theory to the ternary system in an L1 2 structure for the four real systems of Ni-Al-Si, Ni-Al-Ti, Ni-Al-Hf, and Ni-Al-V. It is found that ternary site preference plays an important role in the ternary solid solution strengthening theory with L1 2 structure. Good quantitative agreement was found between the calculated and experimentally measured strength for both stoichiometric and nonstoichiometric alloys

  16. Crystallization Process of Heat-treated Amorphous Ni-P Alloy Coating

    Directory of Open Access Journals (Sweden)

    JIN Shi-wei

    2016-09-01

    Full Text Available Amorphous Ni-P alloy coatings were prepared on 45 carbon steel blocks using electrodeposition method. The thermal effect and quality change of Ni-P alloy coating under heating rate of 20℃/min were analyzed by differential scanning calorimetry (DSC and thermogravimetry (TG. Coatings were heat-treated at 300℃ and 400℃ for 0, 15, 30, 45, 60, 75min respectively, coating surface was characterized by scanning electron microscope (SEM, energy dispersive spectrometer (EDS, X-ray diffraction (XRD, microhardness tester. The result shows that the exothermic peak of Ni-P alloy coating appears at 284.8℃, coating quality and elemental composition are stable during the heat treatment. Crystallization process experiences a transformation of amorphous, metastable state NiP and Ni5P2, stable state Ni3P. The microhardness of coating can be improved remarkably after heat treatment, namely, the maximum value of heat-treated coating is 1036.56HV, which is nearly 2 times as hard as as-deposited coating. The corrosion resistance of heat-treated Ni-P alloy coating in NaCl solution is inferior to as-deposited coating, but they are both much better than 45 carbon steel substrate.

  17. Producing a gradient-composition nanocrystalline structure on nitrided surfaces of invar-type Fe-Ni alloys using megaplastic deformation

    Science.gov (United States)

    Shabashov, V. A.; Borisov, S. V.; Litvinov, A. V.; Kataeva, N. V.; Afanas'ev, S. V.; Titova, S. G.

    2014-09-01

    A nanocrystalline Fe-Ni matrix strengthened by dispersed CrN and TiN nitrides has been produced on the ion-plasma-nitrided surfaces of the austenitic Fe-Ni38-Cr15 and Fe-Ni36-Ti4 alloys using cyclic "nitride dissolution-nitride precipitation" phase transformations induced by megaplastic deformation. The high-pressure torsion of the nitrided alloys has led to the dissolution of the CrN nitrides and Ni3Ti intermetallic compounds, which appeared in the matrix, in the surface layer and to the mechanical alloying of the nitrided subsurface layer and the unnitriderd bulk of the specimens. Subsequent annealing has resulted in the formation of secondary nitrides, which propagated to a depth substantially exceeding the thickness of the original nitrided layer.

  18. Effect of off-stoichiometry and site disorder on the properties of Ni3Al: I. Electrical and magneto-transport

    International Nuclear Information System (INIS)

    Abhyankar, A C; Kaul, S N

    2008-01-01

    Electrical resistivity, ρ(T), and longitudinal magnetoresistance, Δρ || /ρ=[ρ || (T,H)-ρ(T,H=0)]/ρ(T,H=0), of 'as-prepared' Ni x Al 100-x alloys with x = 74.3, 74.8, 75.1 and 76.1 at.% and 'annealed' Ni 75.1 Al 24.9 alloy, measured over wide ranges of temperature and external magnetic field (H), are discussed in the light of existing theoretical models. ρ(T) exhibits a non-Fermi liquid (NFL) behaviour at low temperatures in the range 1.7 K≤T≤T x (where T x decreases from 25 to 21 K as the Ni concentration x increases from 74.3 to 75.1 at.%) in the alloys with x 3 Al), and stabilizes the NFL behaviour in any given composition over a much wider temperature range. The main contributions to ρ(T) and Δρ || /ρ arise from the scattering of conduction electrons from the 'unconventional' spin waves (exchange-enhanced non-propagating spin-density fluctuations) at low temperatures (intermediate temperatures and temperatures close to the Curie point, T C ). The self-consistent spin fluctuation theory correctly predicts that H leaves the functional dependence of ρ on temperature unaltered and quantitatively describes the suppression of the spin-wave and spin-density fluctuation contributions to ρ by H in different temperature regimes.

  19. Dissolution and oxidation behaviour of various austenitic steels and Ni rich alloys in lead-bismuth eutectic at 520 °C

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Marion, E-mail: marion.roy@cea.fr [CEA, DEN, DPC, SCCME, Laboratoire d’Etude de la Corrosion Non Aqueuse, F-91191 Gif-sur-Yvette (France); Martinelli, Laure, E-mail: laure.martinelli@cea.fr [CEA, DEN, DPC, SCCME, Laboratoire d’Etude de la Corrosion Non Aqueuse, F-91191 Gif-sur-Yvette (France); Ginestar, Kevin, E-mail: kevin.ginestar@cea.fr [CEA, DEN, DPC, SCCME, Laboratoire d’Etude de la Corrosion Non Aqueuse, F-91191 Gif-sur-Yvette (France); Favergeon, Jérôme, E-mail: jerome.favergeon@utc.fr [Laboratoire Roberval, UMR 7337, Université de Technologie de Compiègne, Centre de Recherche de Royallieu, CS 60319, 60203 Compiègne Cedex (France); Moulin, Gérard [Laboratoire Roberval, UMR 7337, Université de Technologie de Compiègne, Centre de Recherche de Royallieu, CS 60319, 60203 Compiègne Cedex (France)

    2016-01-15

    Ten austenitic steels and Ni rich alloys were tested in static lead-bismuth eutectic (LBE) at 520 °C in order to obtain a selection of austenitic steels having promising corrosion behaviour in LBE. A test of 1850 h was carried out with a dissolved oxygen concentration between 10{sup −9} and 5 10{sup −4} g kg{sup −1}. The combination of thermodynamic of the studied system and literature results leads to the determination of an expression of the dissolved oxygen content in LBE as a function of temperature: RT(K)ln[O](wt%) = −57584/T(K) −55.876T(K) + 254546 (R is the gas constant in J mol{sup −1} K{sup −1}). This relation can be considered as a threshold of oxygen content above which only oxidation is observed on the AISI 316L and AISI 304L austenitic alloys in static LBE between 400 °C and 600 °C. The oxygen content during the test leads to both dissolution and oxidation of the samples during the first 190 h and leads to pure oxidation for the rest of the test. Results of mixed oxidation and dissolution test showed that only four types of corrosion behaviour were observed: usual austenitic steels and Ni rich alloys behaviour including the reference alloy 17Cr-12Ni-2.5Mo (AISI 316LN), the 20Cr-31Ni alloy one, the Si containing alloy one and the Al containing alloy one. According to the proposed criteria of oxidation and dissolution kinetics, silicon rich alloys and aluminum rich alloy presented a promising corrosion behaviour. - Highlights: • 10 austenitic steels and Ni rich alloys were tested in LBE at 520 °C with dissolved oxygen content between 10{sup -9} and 5 10{sup -4} wt%. • It is shown that only thermodynamics cannot explain the Ni rich alloys corrosion behaviour in LBE. • The role of oxygen on corrosion behaviour in LBE was highlighted. • An equilibrium line was defined above which only oxidation has occurred on 316L: RTln[O](wt%) = -57584/T(K)-55.876T(K)+254546. • 18Cr-15Ni-3.7Si, 21Cr-11Ni-1.6Si and 14Cr-25Ni-3.5Al

  20. Uranium-Niobium alloys

    International Nuclear Information System (INIS)

    Moura Neto, C. de

    1985-01-01

    The basic characteristics of the phase diagram of the U-Nb alloy are presented. Structural and morphological aspects of the kinectics of phase transformation are discussed, based in the phase diagram. (Author) [pt

  1. Characteristics of mechanical alloying of Zn-Al-based alloys

    International Nuclear Information System (INIS)

    Zhu, Y.H.; Hong Kong Polytechnic; Perez Hernandez, A.; Lee, W.B.

    2001-01-01

    Three pure elemental powder mixtures of Zn-22%Al-18%Cu, Zn-5%Al-11%Cu, and Zn-27%Al-3%Cu (in wt.%) were mechanically alloyed by steel-ball milling processing. The mechanical alloying characteristics were investigated using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. It was explored that mechanical alloying started with the formation of phases from pure elemental powders, and this was followed by mechanical milling-induced phase transformation. During mechanical alloying, phases stable at the higher temperatures formed at the near room temperature of milling. Nano-structure Zn-Al-based alloys were produced by mechanical alloying. (orig.)

  2. Machining of titanium alloys

    CERN Document Server

    2014-01-01

    This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.

  3. Refractory alloy component fabrication

    International Nuclear Information System (INIS)

    Young, W.R.

    1984-01-01

    Purpose of this report is to describe joining procedures, primarily welding techniques, which were developed to construct reliable refractory alloy components and systems for advanced space power systems. Two systems, the Nb-1Zr Brayton Cycle Heat Receiver and the T-111 Alloy Potassium Boiler Development Program, are used to illustrate typical systems and components. Particular emphasis is given to specific problems which were eliminated during the development efforts. Finally, some thoughts on application of more recent joining technology are presented. 78 figures

  4. ROLE OF ULTRASOUND IN MECHANISMS OF ANODE-CATHODE INTERACTIONS DURING ELECTROSPARK ALLOYING

    Directory of Open Access Journals (Sweden)

    N. M. Chigrinova

    2016-01-01

    Full Text Available The paper reveals results of investigations on mass transfer kinetics and dynamics of coating formation while using integral electrospark alloying method with additional ultrasonic exposure at different stages of formation. Nowadays, a classical method for electrospark alloying with hard-alloy anodes and impulse AC voltage frequency on the vibration exciter coil from 20 to 1600 Hz has been mainly used for application of protective and strengthening coatings within permissible thickness and characteristics. The key aspect of ultrasonic exposure application (frequency 22–44 kHz during electrospark alloying is the possibility to increase further thickness of coatings to be formed even after reaching a brittle fracture threshold of the coating material. Methodology of the executed research activity has been based on integrated studies (gravimetric, metallographic, X-ray diffraction and electron microscopic of coatings which are to be formed through compositions produced while using method of high-energy hot compaction and a “refractory carbide (WC and a binding material“ system in the form of alloy based on nickel from the series of “colmonoy” Ni – Ni3B system which is alloyed with additions of copper and silicon. The initial surface treatment within ultrasonic frequency range (22–44 kHz contributes to a noticeable increase in the mass transfer rate, which is primarily determined by chemical composition and thermodynamic stability of anodes. It is due to surface activation in the process of its preliminary deformation at ultrasonic frequency which creates additional conditions for striking of a spark.The final ultrasonic treatment improves coating quality due to its additional forging that leads to an increase of its structure homogeneity and density.

  5. Structural high-temperature and (βNiAl+γ)-alloys based on Ni-Al-Co-Me systems with an improved low-temperature ductility

    International Nuclear Information System (INIS)

    Povarova, K.B.; Kazanskaya, N.K.; Drozdov, A.A.; Lomberg, B.S.; Gerasimov, V.V.

    2001-01-01

    The βNiAl-based alloys (B2) have lower density higher resistance to oxidation, and higher melting temperature relative to those of Ni-superalloys or γ'Ni 3 Al-base alloys. An improved low-temperature ductility of advanced Ni-AI-Co-M β+γ alloys(El=9-16 % at 293-1173 K is achieved due to the formation γ-Ni solid solution intergranular interlayers of eutectic origin. Secondary γ and/or γ' precipitates form in the grains of the supersaturated β-solid solution upon heat treatment at 1473-1573 K and 1073-1173 K. The limiting contents of alloying elements (Ti, Hf, Nb, Ta, Cr, Mo) for the (β+γ) alloys Ni - (19-29) % AI - (22-35) % Co, are determined which allowed to avoid the formation of primary γ'-phase (decrease solidus temperature ≤1643 K) and hard phases of the types σ, η and δ (decrease ductility). Alloying affects the morphology of the secondary γ and γ' precipitates: globular equiaxed precipitates are formed in the alloys containing Cr, Mo, and needle precipitates are formed in alloys alloys containing γ'-forming elements Nb, Ta and, especially, Ti and Hf. After directional solidification, (β+γ')-alloys have directed columnar special structure with a low extension of transverse grain boundaries. This microstructure allows one to increase UTS, by a factor 1,5-2 and long-term strength (time to rupture increase by a factor of 5-10 at 1173 K). (author)

  6. Texture in low-alloyed uranium alloys

    International Nuclear Information System (INIS)

    Sariel, J.

    1982-08-01

    The dependence of the preferred orientation of cast and heat-treated polycrystalline adjusted uranium and uranium -0.1 w/o chromium alloys on the production process was studied. The importance of obtaining material free of preferred orientation is explained, and a survey of the regular methods to determine preferred orientation is given. Dilatometry, tensile testing and x-ray diffraction were used to determine the extent of the directionality of these alloys. Data processing showed that these methods are insufficient in a case of a material without any plastic forming, because of unreproducibility of results. Two parameters are defined from the results of Schlz's method diffraction test. These parameters are shown theoretically and experimentally (by extreme-case samples) to give the deviation from isotropy. Application of these parameters to the examined samples showes that cast material has preferred orientation, though it is not systematic. This preferred orientation was reduced by adequate heat treatments

  7. Capacity of 50Ti-47Ni-3Cu composite to convert heat energy to mechanical work under cyclic measurement of temperature

    International Nuclear Information System (INIS)

    Belyaev, S.P.; Kuz'min, S.L.; Likhachev, V.A.

    1984-01-01

    The TiNiCu alloy with a shape memory which may be used as a working medium for the martensite engine converting heat energy to mechanical one is studied for its energy characteristics. Mechanical characteristics of the material are studied under torsion of cylindrical specimens of stressed thermocycling through temperature intervals of martensite transformations. It is established that the shape memory and transformation ductility effects determining serviceability and power of the martensite enginem vary gradually with the number of heat changes reaching saturation after 10-15 thermocycles, The heating-and-cooling stress dependence of deformations due to the shape memory and transformation ductility effects also varied with the number of heat changes, Cooling conditions under stress of 50 MPa and heating conditions under 200 MPa and above proved to be most optimal. Serviceability of the engine made of the TiNiCu alloy exceeds 10 MJ/m 3 and its power reaches 10 5 MW m -3 under operation frequency of 10 3 Hz

  8. Correlation between diffusion barriers and alloying energy in binary alloys

    DEFF Research Database (Denmark)

    Vej-Hansen, Ulrik Grønbjerg; Rossmeisl, Jan; Stephens, Ifan

    2016-01-01

    In this paper, we explore the notion that a negative alloying energy may act as a descriptor for long term stability of Pt-alloys as cathode catalysts in low temperature fuel cells.......In this paper, we explore the notion that a negative alloying energy may act as a descriptor for long term stability of Pt-alloys as cathode catalysts in low temperature fuel cells....

  9. Impact toughness of laser alloyed aluminium AA1200 alloys

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2013-08-01

    Full Text Available Laser surface alloying of aluminium AA1200 was performed with a 4kW Nd:YAG laser and impact resistance of the alloys was investigated. The alloying powders were a mixture of Ni, Ti and SiC in different proportions. Surfaces reinforced...

  10. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  11. Structural thermodynamics of alloys

    CERN Document Server

    Manenc, Jack

    1973-01-01

    Technical progress has for a very long time been directly dependent on progress in metallurgy, which is itself connected with improvements in the technology of alloys. Metals are most frequently used in the form of alloys for several reasons: the quantity of pure metal in its native state in the earth's crust is very limited; pure metals must be extracted from ores which are themselves impure. Finally, the methods of treatment used lead more easily to alloys than to pure metals. The most typical case is that of iron, where a pure ore may be found, but which is the starting point for cast iron or steel, alloys of iron and carbon. In addition, the properties of alloys are in general superior to those of pure metals and modem metallurgy consists of controlling these properties so as to make them conform to the requirements of the design office. Whilst the engineer was formerly compelled to adapt his designs and constructions to the materials available, such as wood, stone, bronze, iron, cast iron and ordinary st...

  12. Shape memory alloy engine

    International Nuclear Information System (INIS)

    Tanaka, M.

    1992-01-01

    This paper discusses a shape memory alloy engine, developed for the purpose of extracting the mechanical energy from a small difference in temperature. The engine is mainly composed of two pulleys (high temperature and low temperature) and single belt made of the nickel titanium shape memory alloy. The alloy memorizes a shape arcing in the direction opposite to the direction of the belt arc around the pulleys. When the temperature of the belt which is in contact with the high temperature pulley rises above the transformation temperature, a return to the memorized shape generates a force which rotates the pulleys. To make the heat transfer more effective, the engine was designed so that the lower part of the two pulleys are embedded in hot and cold water, respectively. To predict the performance of the shape memory alloy engine, the stress change of the shape memory alloy caused by temperature change has been also investigated with the bending stress test, and a torque loss of the engine system was measured. The predicted results were coincident with the output power experiment

  13. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    OpenAIRE

    Berat Barıs BULDUM; Aydın SIK; Iskender OZKUL

    2013-01-01

    Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attra...

  14. De-alloyed platinum nanoparticles

    Science.gov (United States)

    Strasser, Peter [Houston, TX; Koh, Shirlaine [Houston, TX; Mani, Prasanna [Houston, TX; Ratndeep, Srivastava [Houston, TX

    2011-08-09

    A method of producing de-alloyed nanoparticles. In an embodiment, the method comprises admixing metal precursors, freeze-drying, annealing, and de-alloying the nanoparticles in situ. Further, in an embodiment de-alloyed nanoparticle formed by the method, wherein the nanoparticle further comprises a core-shell arrangement. The nanoparticle is suitable for electrocatalytic processes and devices.

  15. Welding of refractory alloys

    International Nuclear Information System (INIS)

    Lessmann, G.G.

    1984-01-01

    This review primarily summarizes welding evaluations supported by NASA-Lewis Research Center in the 1960s. A literature search run in preparation for this review indicates that more recent work is modest by comparison. Hence, this review restates these accomplishments briefly and addresses opportunities which have evolved in welding technology (such as lasers) in the intervening decade. Emphasis in this review is given to tantalum- and niobium-base alloys. Considerable work was also done to assure that a consistent comparison was made with tungsten. A wide variety of candidate alloys derived primarily from developments directed at aircraft propulsion applications were available. Early efforts by NASA were directed at screening studies to select promising structural alloys for the space power application. This objective required fine tuning of welding procedures, e.g., the demonstration of stringent standards for control of welding atmosphere to assure good corrosion resistance in liquid alkali metals. 16 figures, 6 tables

  16. Free-energies of the Ti-Ni, Fe-Ni and Mo-Ni alloys in relation to their behaviour under particle irradiation

    International Nuclear Information System (INIS)

    De Tendler, R.H.; Rodriguez, C.; Gallego, L.J.; Alonso, J.A.

    1996-01-01

    The metastable free-energy diagrams of the Ti-Ni, Fe-Ni and Mo-Ni systems were calculated at room temperature using a semiempirical theory based on thermodynamic considerations. Ti-Ni and Mo-Ni form equilibrium-ordered compounds that are destabilized by particle irradiation. Effectively, Ti 2 Ni, TiNi, MoNi and MoNi 3 amorphize after irradiation. In the present work, this experimental behaviour is understood by considering the modification of the free-energy diagrams after particle irradiation. Conversely, in the Fe-Ni system, a metastable f c c solid solution evolves under irradiation towards ordered FeNi. In this system, according to our calculation, the free-energy of the amorphous phase is much higher than the free-energy of any other competing phase, so the amorphous phase cannot be produced. Each selected alloy has an intermetallic compound (TiNi 3 , FeNi 3 and MoNi 4 ) which does not amorphize by particle irradiation and whose composition is close to the nickel-rich end of the phase diagram. According to the calculated free-energy diagrams, the reason for this impossibility of amorphization would be the competition of the terminal solid solution with the amorphous phase. (Author)

  17. Shape memory effect alloys

    International Nuclear Information System (INIS)

    Koshimizu, S.

    1992-01-01

    Although the pseudo- or super-elasticity phenomena and the shape memory effect were known since the 1940's, the enormous curiosity and the great interest to their practical applications emerged with the development of the NITINOL alloy (Nickel-Titanium Naval Ordance Laboratory) by the NASA during the 1960's. This fact marked the appearance of a new class of materials, popularly known as shape memory effect alloys (SMEA). The objective of this work is to present a state-of-the-art of the development and applications for the SMEA. (E.O.)

  18. Tungsten Alloy Outgassing Measurements

    CERN Document Server

    Rutherfoord, John P; Shaver, L

    1999-01-01

    Tungsten alloys have not seen extensive use in liquid argon calorimeters so far. Because the manufacturing process for tungsten is different from the more common metals used in liquid argon there is concern that tungsten could poison the argon thereby creating difficulties for precision calorimetry. In this paper we report measurements of outgassing from the tungsten alloy slugs proposed for use in the ATLAS FCal module and estimate limits on potential poisoning with reasonable assumptions. This estimate gives an upper limit poisoning rate of

  19. Characterization of inhalable, thoracic, and respirable fractions and ultrafine particle exposure during grinding, brazing, and welding activities in a mechanical engineering factory.

    Science.gov (United States)

    Iavicoli, Ivo; Leso, Veruscka; Fontana, Luca; Cottica, Danilo; Bergamaschi, Antonio

    2013-04-01

    To investigate the emission sources of fine and ultrafine particles (UFPs) during brazing, welding, and grinding in a mechanical engineering factory and to characterize UFP exposure by measuring size distributions, number, and surface area concentrations. Samplings lasted 4 hours and were conducted during 5 days using the Grimm 1.109 portable aerosol spectrometer, the Grimm portable NanoCheck™ 1.320, the electrical low pressure impactor, and the nanoparticle aerosol monitor AeroTrak™ 9000. Higher concentrations of fine particles were observed in welding and grinding activities. The highest values of UFP number and alveolar surface area concentrations were detected in the welding booth. Potential emission sources of fine particles and UFPs can be identified by the multifaceted approach outlined in this study. This sampling strategy provides important data on key UFP metrics.

  20. Understanding the transport properties of YNiBi half- Heusler alloy: An Ab-initio study

    Science.gov (United States)

    Sharma, Sonu; Kumar, Pradeep

    2017-05-01

    In the present work, we have studied the electronic and transport properties of YNiBi half-Heusler alloy by combining the first principles methods with the Boltzmann transport theory. The electronic band structure and total density of states plot suggest the presence of semiconducting ground state in the compound. The value of indirect band gap is found to be ˜0.21 eV. The origin of the band gap is associated primarily with the interaction between the Ni 3d and the Y 4d states. The room temperature value of Seebeck coefficient is ˜230 µVK-1. A moderate power factor of about 12×1014 μ Wcm-1 K-2 s-1 is obtained at 980 k.

  1. Ternary Bi-Cu-Ni alloys – thermodynamics, characterization, mechanical and electrical properties

    Directory of Open Access Journals (Sweden)

    Branislav Radomir Marković

    2017-09-01

    Full Text Available The Bi–Cu–Ni ternary system belongs to the group of potential Cu-Ni-based advanced lead-free solder materials for high temperature application. The paper shows results of the thermodynamic calculations using general solution model along the line with the molar ratio of Cu: Ni = 1:1. The experimental part shows thermal, structural, electrical and mechanical properties based on differential scanning calorimetry (DSC, scanning electron microscopy with energy dispersive spectrometry (SEM-EDS, electroconductivity and hardness measurements of the alloys selected in the section from bismuth corner with molar ratio Cu: Ni = 1:1, Cu: Ni = 3:1, and Cu: Ni = 1:3.

  2. Galvanic corrosion in odontological alloys

    International Nuclear Information System (INIS)

    Riesgo, O.; Bianchi, G.L.; Duffo, G.S.

    1993-01-01

    Galvanic corrosion can occur when different alloys are placed in direct contact within the oral cavity or within tissues. Concern has been expressed associated with the coupling of selected restorative materials as well as implant material with various alloys used for restorative procedures. This could be critical if the crown or bridge had subgingival finish line with a metallic zone in contact with the tissue, and the implant was made in titanium alloy. The present work shows the results of galvanic coupling studies done on implants of titanium alloy connected to nickel-chromium and cobalt-chromium alloys. (Author)

  3. Borated aluminum alloy manufacturing technology

    International Nuclear Information System (INIS)

    Shimojo, Jun; Taniuchi, Hiroaki; Kajihara, Katsura; Aruga, Yasuhiro

    2003-01-01

    Borated aluminum alloy is used as the basket material of cask because of its light weight, thermal conductivity and superior neutron absorbing abilities. Kobe Steel has developed a unique manufacturing process for borated aluminum alloy using a vacuum induction melting method. In this process, aluminum alloy is melted and agitated at higher temperatures than common aluminum alloy fabrication methods. It is then cast into a mold in a vacuum atmosphere. The result is a high quality aluminum alloy which has a uniform boron distribution and no impurities. (author)

  4. Fracture of Shape Memory Alloys

    OpenAIRE

    Miyazaki, Shuichi; Otsuka, Kazuhiro

    1981-01-01

    The initiation and the propagation of cracks during both quenching and deformation in polycrystalline Cu-Al-Ni alloys have been investigated under various conditions. The fracture surfaces of Ti-Ni and Cu-Al-Ni alloys were also observed by a scanning electron microscope. From these results, it was concluded that the brittleness of Cu-Al-Ni alloy and other β phase alloys are due to large elastic anisotropy and large grain sizes, while that the large ductility in Ti-Ni alloy being due to the sm...

  5. An experimental study on single phase convection heat transfer and pressure drop in two brazed plate heat exchangers with different chevron shapes and hydraulic diameters

    International Nuclear Information System (INIS)

    Kim, Man Bae; Park, Chang Yong

    2017-01-01

    An experimental study on heat transfer and pressure drop characteristics was performed at single phase flow in two Brazed plate heat exchangers (BPHEs) with different geometries. The corrugation density of one of the BPHE (Type II) was two times as high as that of the other BPHE (Type I). The hydraulic diameter of the type II BPHE was 2.13 mm, which was 38 % smaller than that of the type I BPHE. Also, the cross section shape of the flow channels for the type II BPHE was different from that for conventional BPHEs due to the unusual corrugation patterns and brazing points. The experimental conditions for temperatures were varied from 4.6 °C to 49.1 °C, and for mass flow rates were changed from 0.07 kg/s to 1.24 kg/s. The measured results showed that pressure drop in the type II BPHE was about 110 % higher than that in the type I BPHE. Nu of the type II was higher than that of the type I BPHE and the enhancement became larger with the increase of Re at the ranges above 800. New correlations for fF and Nu were proposed by this study and their prediction accuracy could be improved by considering the surface enlargement factor in the correlations. The performance evaluation of the two BPHEs was performed by (j/f F 1 /3 ) which represented the ratio of heat transfer and pressure drop performance. Also, a new parameter, the capacity compactness of PHE, was proposed and it presented the PHE capacity per unit volume and unit log mean temperature difference. The comparison showed that the two BPHEs had similar values of the (j/f F 1 /3 ), whereas they had significantly different values of the capacity compactness. The capacity compactness of the type II BPHE was 1.5 times higher than that for the type I BPHE.

  6. Pre-brazed casting and hot radial pressing: A reliable process for the manufacturing of CFC and W monoblock mock-ups

    International Nuclear Information System (INIS)

    Visca, Eliseo; Libera, S.; Mancini, A.; Mazzone, G.; Pizzuto, A.; Testani, C.

    2007-01-01

    ENEA is involved in the European International Thermonuclear Experimental Reactor (ITER) R and D activities and, in particular, for the manufacturing of high heat flux plasma-facing components (HHFC), such as the divertor targets, the baffles and the limiters. During last years, ENEA has manufactured actively cooled mock-ups by using different technologies, namely brazing, diffusion bonding and hot isostatic pressing (HIPping). A new manufacturing process has been set up and tested. It was successfully applied for the manufacturing of W armoured monoblock mock-ups. This technique is the HRP (hot radial pressing) based on performing a radial diffusion bonding between the cooling tube and the armour tile by pressurizing only internal tube and by keeping the joining zone in vacuum at the required bonding temperature. The heating is obtained by a standard air furnace. The HRP technique is now used for the manufacturing of CFC armoured monoblock components. For this purpose, some issues have to be faced, like the low CFC tensile strength, the pure copper interlayer between the heat sink and the armour necessary to mitigate the stress at the joint interface, and the low wettability of the pure copper on the CFC matrix. This paper reports the research path followed to manufacture a medium scale vertical target CFC and W armoured mock-up by HRP. A casting of a soft copper interlayer between the tube and the tile was obtained by a new technique: the pre-brazed casting (PBC, ENEA patent). Some preliminary mock-ups with three NB31 CFC tiles were successfully manufactured and tested to thermal fatigue using electron beam facilities. They all reached at least 1000 cycles at 20 MW/m 2 without suffering any damage. The manufactured medium scale vertical target mock-up is now under testing at the FE2000 (France) facility. These activities were performed in the frame of ITER-EFDA contracts

  7. Pre-brazed casting and hot radial pressing: A reliable process for the manufacturing of CFC and W monoblock mock-ups

    Energy Technology Data Exchange (ETDEWEB)

    Visca, Eliseo [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, Via E. Fermi, 45, IT-00044 Frascati, RM (Italy)], E-mail: visca@frascati.enea.it; Libera, S.; Mancini, A.; Mazzone, G.; Pizzuto, A. [Associazione EURATOM-ENEA sulla Fusione, C.R. Frascati, Via E. Fermi, 45, IT-00044 Frascati, RM (Italy); Testani, C. [CSM S.p.A., IT-00128 Castel Romano, RM (Italy)

    2007-10-15

    ENEA is involved in the European International Thermonuclear Experimental Reactor (ITER) R and D activities and, in particular, for the manufacturing of high heat flux plasma-facing components (HHFC), such as the divertor targets, the baffles and the limiters. During last years, ENEA has manufactured actively cooled mock-ups by using different technologies, namely brazing, diffusion bonding and hot isostatic pressing (HIPping). A new manufacturing process has been set up and tested. It was successfully applied for the manufacturing of W armoured monoblock mock-ups. This technique is the HRP (hot radial pressing) based on performing a radial diffusion bonding between the cooling tube and the armour tile by pressurizing only internal tube and by keeping the joining zone in vacuum at the required bonding temperature. The heating is obtained by a standard air furnace. The HRP technique is now used for the manufacturing of CFC armoured monoblock components. For this purpose, some issues have to be faced, like the low CFC tensile strength, the pure copper interlayer between the heat sink and the armour necessary to mitigate the stress at the joint interface, and the low wettability of the pure copper on the CFC matrix. This paper reports the research path followed to manufacture a medium scale vertical target CFC and W armoured mock-up by HRP. A casting of a soft copper interlayer between the tube and the tile was obtained by a new technique: the pre-brazed casting (PBC, ENEA patent). Some preliminary mock-ups with three NB31 CFC tiles were successfully manufactured and tested to thermal fatigue using electron beam facilities. They all reached at least 1000 cycles at 20 MW/m{sup 2} without suffering any damage. The manufactured medium scale vertical target mock-up is now under testing at the FE2000 (France) facility. These activities were performed in the frame of ITER-EFDA contracts.

  8. Titanium and zirconium alloys

    International Nuclear Information System (INIS)

    Pinard Legry, G.

    1994-01-01

    Titanium and zirconium pure and base alloys are protected by an oxide film with anionic vacancies which gives a very good resistance to corrosion in oxidizing medium, in some ph ranges. Results of pitting and crevice corrosion are given for Cl - , Br - , I - ions concentration with temperature and ph dependence, also with oxygenated ions effect. (A.B.). 32 refs., 6 figs., 3 tabs

  9. High strength ferritic alloy

    International Nuclear Information System (INIS)

    1977-01-01

    A high strength ferritic steel is specified in which the major alloying elements are chromium and molybdenum, with smaller quantities of niobium, vanadium, silicon, manganese and carbon. The maximum swelling is specified for various irradiation conditions. Rupture strength is also specified. (U.K.)

  10. Magnetism of the spin-trimer compound CaNi 3(P 2O 7)2: Microscopic insight from combined 31P NMR and first-principles studies

    Science.gov (United States)

    Majumder, M.; Kanungo, S.; Ghoshray, A.; Ghosh, M.; Ghoshray, K.

    2015-03-01

    Magnetization, 31P nuclear magnetic resonance study, and first-principles electronic structure calculations have been performed in the spin-1 trimer chain compound CaNi3(P2O7 )2. Two separate spectra arising from magnetically and crystallographically inequivalent P sites are observed. In the ordered state, the resonance lines for both the P sites (P1 and P2) are found to be split into two, which is clear microscopic evidence of the development of two-sublattice AFM order below TM. A nonnegligible contribution of ferromagnetic hyperfine field and dipolar field have also been seen in the ordered state. The first-principles calculations show that the intratrimer (J1) and intertrimer interactions (J2) are of weak ferromagnetic type with the values 2.85 and 1.49 meV, respectively, whereas the interchain interaction (J3) is of strong antiferromagnetic type with a value of 5.63 meV. The anisotropy of the imaginary part of dynamical spin susceptibility around TM along with the exponential decrement of 1 /T1 below TM indicate the probable participation of the Ni -3 d electron's orbital degrees of freedom in the ferrimagnetic transition. The dominance of orbital fluctuations over the spin fluctuations seems to be responsible for showing low value of the binding energy u of the local spin configuration (estimated from local spin models) and an unusually weak exponent in the power-law behavior of 1 /T1 below 50 K, in the paramagnetic state. Electronic structure calculations also reveal the importance of orbital degrees of freedom of Ni -3 d moments, which is consistent with our NMR data analysis.

  11. Hydrothermal growth of hierarchical Ni3S2 and Co3S4 on a reduced graphene oxide hydrogel@Ni foam: a high-energy-density aqueous asymmetric supercapacitor.

    Science.gov (United States)

    Ghosh, Debasis; Das, Chapal Kumar

    2015-01-21

    Ni foam@reduced graphene oxide (rGO) hydrogel-Ni3S2 and Ni foam@rGO hydrogel-Co3S4 composites have been successfully synthesized with the aid of a two-step hydrothermal protocol, where the rGO hydrogel is sandwiched between the metal sulfide and Ni foam substrate. Sonochemical deposition of exfoliated rGO on Ni foam with subsequent hydrothermal treatment results in the formation of a rGO-hydrogel-coated Ni foam. Then second-time hydrothermal treatment of the dried Ni@rGO substrate with corresponding metal nitrate and sodium sulfide results in individual uniform growth of porous Ni3S2 nanorods and a Co3S4 self-assembled nanosheet on a Ni@rGO substrate. Both Ni@rGO-Ni3S2 and Ni@rGO-Co3S4 have been electrochemically characterized in a 6 M KOH electrolyte, exhibiting high specific capacitance values of 987.8 and 1369 F/g, respectively, at 1.5 A/g accompanied by the respective outstanding cycle stability of 97.9% and 96.6% at 12 A/g over 3000 charge-discharge cycles. An advanced aqueous asymmetric (AAS) supercapacitor has been fabricated by exploiting the as-prepared Ni@rGO-Co3S4 as a positive electrode and Ni@rGO-Ni3S2 as a negative electrode. The as-fabricated AAS has shown promising energy densities of 55.16 and 24.84 Wh/kg at high power densities of 975 and 13000 W/kg, respectively, along with an excellent cycle stability of 96.2% specific capacitance retention over 3000 charge-discharge cycles at 12 A/g. The enhanced specific capacitance, stupendous cycle stability, elevated energy density, and a power density as an AAS of these electrode materials indicate that it could be a potential candidate in the field of supercapacitors.

  12. The Effect of Milling Time on the Microstructural Characteristics and Strengthening Mechanisms of NiMo-SiC Alloys Prepared via Powder Metallurgy

    Directory of Open Access Journals (Sweden)

    Chao Yang

    2017-04-01

    Full Text Available A new generation of alloys, which rely on a combination of various strengthening mechanisms, has been developed for application in molten salt nuclear reactors. In the current study, a battery of dispersion and precipitation-strengthened (DPS NiMo-based alloys containing varying amounts of SiC (0.5–2.5 wt % were prepared from Ni-Mo-SiC powder mixture via a mechanical alloying (MA route followed by spark plasma sintering (SPS and rapid cooling. Neutron Powder Diffraction (NPD, Electron Back Scattering Diffraction (EBSD, and Transmission Electron Microscopy (TEM were employed in the characterization of the microstructural properties of these in-house prepared NiMo-SiC DPS alloys. The study showed that uniformly-dispersed SiC particles provide dispersion strengthening, the precipitation of nano-scale Ni3Si particles provides precipitation strengthening, and the solid-solution of Mo in the Ni matrix provides solid-solution strengthening. It was further shown that the milling time has significant effects on the microstructural characteristics of these alloys. Increased milling time seems to limit the grain growth of the NiMo matrix by producing well-dispersed Mo2C particles during sintering. The amount of grain boundaries greatly increases the Hall–Petch strengthening, resulting in significantly higher strength in the case of 48-h-milled NiMo-SiC DPS alloys compared with the 8-h-milled alloys. However, it was also shown that the total elongation is considerably reduced in the 48-h-milled NiMo-SiC DPS alloy due to high porosity. The porosity is a result of cold welding of the powder mixture during the extended milling process.

  13. The Effect of Milling Time on the Microstructural Characteristics and Strengthening Mechanisms of NiMo-SiC Alloys Prepared via Powder Metallurgy

    Science.gov (United States)

    Yang, Chao; Muránsky, Ondrej; Zhu, Hanliang; Thorogood, Gordon J.; Avdeev, Maxim; Huang, Hefei; Zhou, Xingtai

    2017-01-01

    A new generation of alloys, which rely on a combination of various strengthening mechanisms, has been developed for application in molten salt nuclear reactors. In the current study, a battery of dispersion and precipitation-strengthened (DPS) NiMo-based alloys containing varying amounts of SiC (0.5–2.5 wt %) were prepared from Ni-Mo-SiC powder mixture via a mechanical alloying (MA) route followed by spark plasma sintering (SPS) and rapid cooling. Neutron Powder Diffraction (NPD), Electron Back Scattering Diffraction (EBSD), and Transmission Electron Microscopy (TEM) were employed in the characterization of the microstructural properties of these in-house prepared NiMo-SiC DPS alloys. The study showed that uniformly-dispersed SiC particles provide dispersion strengthening, the precipitation of nano-scale Ni3Si particles provides precipitation strengthening, and the solid-solution of Mo in the Ni matrix provides solid-solution strengthening. It was further shown that the milling time has significant effects on the microstructural characteristics of these alloys. Increased milling time seems to limit the grain growth of the NiMo matrix by producing well-dispersed Mo2C particles during sintering. The amount of grain boundaries greatly increases the Hall–Petch strengthening, resulting in significantly higher strength in the case of 48-h-milled NiMo-SiC DPS alloys compared with the 8-h-milled alloys. However, it was also shown that the total elongation is considerably reduced in the 48-h-milled NiMo-SiC DPS alloy due to high porosity. The porosity is a result of cold welding of the powder mixture during the extended milling process. PMID:28772747

  14. Microstructure and Tensile Behavior of Laser Arc Hybrid Welded Dissimilar Al and Ti Alloys

    Directory of Open Access Journals (Sweden)

    Ming Gao

    2014-02-01

    Full Text Available Fiber laser-cold metal transfer arc hybrid welding was developed to welding-braze dissimilar Al and Ti alloys in butt configuration. Microstructure, interface properties, tensile behavior, and their relationships were investigated in detail. The results show the cross-weld tensile strength of the joints is up to 213 MPa, 95.5% of same Al weld. The optimal range of heat input for accepted joints was obtained as 83–98 J·mm−1. Within this range, the joint is stronger than 200 MPa and fractures in weld metal, or else, it becomes weaker and fractures at the intermetallic compounds (IMCs layer. The IMCs layer of an accepted joint is usually thin and continuous, which is about 1μm-thick and only consists of TiAl2 due to fast solidification rate. However, the IMCs layer at the top corner of fusion zone/Ti substrate is easily thickened with increasing heat input. This thickened IMCs layer consists of a wide TiAl3 layer close to FZ and a thin TiAl2 layer close to Ti substrate. Furthermore, both bead shape formation and interface growth were discussed by laser-arc interaction and melt flow. Tensile behavior was summarized by interface properties.

  15. Amorphization of equimolar alloys with HCP elements during mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yu-Liang [Materials and Electro-Optics Research Division, Chung-Shan Institute of Science and Technology, Armaments Bureau, MND, P.O. Box 90008-8-5, Lung-Tan, Tao-Yuan 32599, Taiwan (China); Department of Materials Science and Engineering, National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu 30013, Taiwan (China); Tsai, Che-Wei; Juan, Chien-Chang; Chuang, Ming-Hao [Department of Materials Science and Engineering, National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu 30013, Taiwan (China); Yeh, Jien-Wei, E-mail: jwyeh@mx.nthu.edu.t [Department of Materials Science and Engineering, National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu 30013, Taiwan (China); Chin, Tsung-Shune [Department of Materials Science and Engineering, Feng Chia University, 100, Wenhwa Rd., Seatwen District, Taichung 40724, Taiwan (China); Chen, Swe-Kai [Center for Nanotechnology, Materials Science and Microsystems, National Tsing Hua University, 101, Sec. 2, Kuang-Fu Road, Hsinchu 30013, Taiwan (China)

    2010-09-10

    This study prepares two equimolar alloys, entirely composed of HCP elements, BeCoMgTi and BeCoMgTiZn, from elemental powders by mechanical alloying. No crystalline solid solutions and compounds formed during milling except an amorphous phase formed gradually until full amorphization was attained. The amorphization processes of these two alloys conform to type II according to the Weeber and Bakker classification based on binary alloys. The inhibition of crystalline solid solutions and compounds before amorphization relates to chemical compatibility, high entropy effect and large atomic size difference effect.

  16. Filler metal alloy for welding cast nickel aluminide alloys

    Science.gov (United States)

    Santella, Michael L.; Sikka, Vinod K.

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  17. Two phase titanium aluminide alloy

    Energy Technology Data Exchange (ETDEWEB)

    Deevi, Seetharama C. (Midlothian, VA); Liu, C. T. (Oak Ridge, TN)

    2001-01-01

    A two-phase titanic aluminide alloy having a lamellar microstructure with little intercolony structures. The alloy can include fine particles such as boride particles at colony boundaries and/or grain boundary equiaxed structures. The alloy can include alloying additions such as .ltoreq.10 at % W, Nb and/or Mo. The alloy can be free of Cr, V, Mn, Cu and/or Ni and can include, in atomic %, 45 to 55% Ti, 40 to 50% Al, 1 to 5% Nb, 0.3 to 2% W, up to 1% Mo and 0.1 to 0.3% B. In weight %, the alloy can include 57 to 60% Ti, 30 to 32% Al, 4 to 9% Nb, up to 2% Mo, 2 to 8% W and 0.02 to 0.08% B.

  18. Rare earth ferrosilicon alloy

    International Nuclear Information System (INIS)

    Caiquan, L.; Zeguang, T.; Zaizhang, L.

    1985-01-01

    In order to obtain RE ferrosilicon alloy with good quality and competitive price, it is essential that proper choice of raw materials, processing technology and equipments should be made based on the characteristics of Bai-Yun-Ebo mineral deposits. Experimental work and actual production practice indicate that pyrometallurgical method is suitable for the extraction and isolation of the rare earths and comprehensive utilization of the metal values contained in the feed material is capable of reducing cost of production of RE ferrosilicon alloy. In the Bai-Yun-Ebo deposit, the fluorite type medium lean ore (with respect to iron content) makes a reserve of considerable size. The average content of the chief constituents are given

  19. Metastable superconducting alloys

    International Nuclear Information System (INIS)

    Johnson, W.L.

    1978-07-01

    The study of metastable metals and alloys has become one of the principal activities of specialists working in the field of superconducting materials. Metastable crystalline superconductors such as the A15-type materials have been given much attention. Non-crystalline superconductors were first studied over twenty years ago by Buckel and Hilsch using the technique of thin film evaporation on a cryogenic substrate. More recently, melt-quenching, sputtering, and ion implantation techniques have been employed to produce a variety of amorphous superconductors. The present article presents a brief review of experimental results and a survey of current work on these materials. The systematics of superconductivity in non-crystalline metals and alloys are described along with an analysis of the microscopic parameters which underlie the observed trends. The unique properties of these superconductors which arise from the high degree of structural disorder in the amorphous state are emphasized

  20. Informatics Aided Design for Alloys

    Science.gov (United States)

    2009-02-28

    alloying discoveries/ predictions of new ternary cobalt based alloys that can have improved properties from conventional nickel based superalloys ...Using this approach we have proposed new ternary alloy additions for binary cobalt based intermetallics. Through comparison with some recent...that are even better than nickel base superalloys . This strategy has also been extended to the development of new type of design maps that identify