High-Temperature Oxidation-Resistant and Low Coefficient of Thermal Expansion NiAl-Base Bond Coat Developed for a Turbine Blade Application

Science.gov (United States)

2003-01-01

Many critical gas turbine engine components are currently made from Ni-base superalloys that are coated with a thermal barrier coating (TBC). The TBC consists of a ZrO2-based top coat and a bond coat that is used to enhance the bonding between the superalloy substrate and the top coat. MCrAlY alloys (CoCrAlY and NiCrAlY) are currently used as bond coats and are chosen for their very good oxidation resistance. TBC life is frequently limited by the oxidation resistance of the bond coat, along with a thermal expansion mismatch between the metallic bond coat and the ceramic top coat. The aim of this investigation at the NASA Glenn Research Center was to develop a new longer life, higher temperature bond coat by improving both the oxidation resistance and the thermal expansion characteristics of the bond coat. Nickel aluminide (NiAl) has excellent high-temperature oxidation resistance and can sustain a protective Al2O3 scale to longer times and higher temperatures in comparison to MCrAlY alloys. Cryomilling of NiAl results in aluminum nitride (AlN) formation that reduces the coefficient of thermal expansion (CTE) of the alloy and enhances creep strength. Thus, additions of cryomilled NiAl-AlN to CoCrAlY were examined as a potential bond coat. In this work, the composite alloy was investigated as a stand-alone substrate to demonstrate its feasibility prior to actual use as a coating. About 85 percent of prealloyed NiAl and 15 percent of standard commercial CoCrAlY alloys were mixed and cryomilled in an attritor with stainless steel balls used as grinding media. The milling was carried out in the presence of liquid nitrogen. The milled powder was consolidated by hot extrusion or by hot isostatic pressing. From the consolidated material, oxidation coupons, four-point bend, CTE, and tensile specimens were machined. The CTE measurements were made between room temperature and 1000 C in an argon atmosphere. It is shown that the CTE of the NiAl-AlN-CoCrAlY composite bond coat

Ion-plasma diffusion aluminide coatings for gas turbine blades (structure and properties)

International Nuclear Information System (INIS)

Muboyadzhyan, S.A.; Budinovskij, S.A.; Terekhova, V.V.

2003-01-01

A consideration is given to the ion-plasma method of heart resisting alloy diffusion coating with alloyed aluminides offering some advantages over routine techniques. Specific features of ion-plasma diffusion coatings production at the surface of heart resisting alloys using one- and multistage techniques are studied. The process of formation of coatings (Al-Si-Y, Al-Si-Ni-B, Al-Si-Cr-Y) along with coating effects on long-term heat resistance of nickel base alloys (ZhS6U, VZhL12U, ZhS26VNK) is investigated. The advantages of the new method of diffusion aluminide coatings are reported [ru

Development of high toughness, high strength aluminide-bonded carbide ceramics

Energy Technology Data Exchange (ETDEWEB)

Becher, P.F.; Plucknett, K.P.; Tiegs, T.N. [Oak Ridge National Lab., TN (United States)] [and others

1997-04-01

Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

Formation of electrically insulating coatings on aluminided vanadium-base alloys in liquid lithium

International Nuclear Information System (INIS)

Park, J.H.; Dragel, G.

1993-01-01

Aluminide coatings were produced on vanadium and vanadium-base alloys by exposure of the materials to liquid lithium that contained 3-5 at.% dissolved aluminum in sealed capsules at temperatures between 775 and 880 degrees C. Reaction of the aluminide layer with dissolved nitrogen in liquid lithium provides a means of developing an in-situ electrical insulator coating on the surface of the alloys. The electrical resistivity of A1N coatings on aluminided V and V-20 wt.% Ti was determined in-situ

Lifetime modelling for MCrAlY coatings in industrial gas turbine blades

Directory of Open Access Journals (Sweden)

Krukovsky Pavel

2004-01-01

Full Text Available A novel theoretical and experimental approach for lifetime modelling of MCrAlY coatings for stationary gas turbines has been undertaken using the Inverse Problem Solution (IPS technique. With this technique feasible experimental data acquired after a defined experimental time t e are used as input values for the model parameters estimation. In the first stage of the approach a model, based on the oxidation and diffusion processes (Fick's first and second law was assumed, which considers the Al concentration profile across the coating. The measured average Al concentration profiles in the two-phase g+b and g - regions of coating as well as base metal were used as input values for the model parameters estimation and calculational prediction of the long term diffusion and oxidation behavior of the coating was performed. The time, when the b-NiAl phase is completely consumed was assumed as the coating lifetime end. Exposure experiments were carried out with a NiCoCrAlY coating (200 micron thickness with 8% Al in air at 900 °C and 950 °C, currently up to 10000 h. The oxide scale is growing continuously and no other oxides were observed. The average and b-NiAl phase concentration profiles of Al across the coating thickness were determined by electron microprobe and image analysis systems in the initial state after 700 and 10000 h of oxidation. The concentration profile measured after 700 h was used as input values for the model parameters estimation in order to calculate the Al and b-NiAl phase concentration profiles after 10000 h. The computational forecast for 10000 h at 950 °C and 900 °C are in good agreement with the measured data. The approach was applied for NiCoCrAlY (200 micron thickness coating lifetime modelling at 950 °C and 900 °C as well as for different coating thicknesses at 950 °C.

Development of iron aluminides

International Nuclear Information System (INIS)

McKamey, C.G.; Viswanathan, S.; Goodwin, G.M.; Sikka, V.K.

1994-01-01

Recent studies demonstrating that improved engineering ductility (to 10-15% in Fe 3 Al) can be achieved in wrought Fe 3 Al-based iron aluminide alloys through control of composition and microstructure are discussed. Accompanying this improvement has been an increased understanding of the causes for ambient temperature embrittlement in this system. Because of these advances, iron aluminide alloys are being considered for many structural uses, especially for applications where their excellent corrosion resistance is needed. The understanding and control of cast structures are important steps in making iron-aluminide alloys viable engineering materials. This includes understanding the various components of cast structure, their evolution, their properties, their behavior during further processing, and, finally, their effect on mechanical properties. The first phase of the study of cast Fe 3 Al-based alloys characterized the various components of the cast structure in the FA-129 alloy, while the current phase of the research involves characterizing the as-cast mechanical properties of Fe 3 Al-based alloys. The investigation of the room temperature mechanical properties of as-cast Fe 3 Al, including tensile tests in air, oxygen, and water vapor environments is described. Studies have begun to refine the grain size of the cast structure. An investigation of the effect of environmental hydrogen embrittlement on the weldability of wrought alloys was also initiated during this period with the aim of understanding the role of environment in the cold-cracking of iron aluminides

The Influence of Cobalt and Rhenium on the Behaviour of MCrAlY Coatings

OpenAIRE

Täck, Ulrike

2009-01-01

Superalloys are widely applied as materials for components in the hot section of gas turbines. As superalloys have a limited oxidation life, the application of a coating is vital. The most commonly applied coatings in stationary gas turbines are MCrAlY coatings. Since the turbine components are exposed to high cyclic thermal stresses, MCrAlY coatings must also show a high thermal fatigue resistance. In this thesis, the effect of Cobalt and Rhenium on microstructure, oxidation and thermal fati...

Plastic flow and microstructure of cast nickel aluminides at 1273 K

Science.gov (United States)

Schneibel, J. H.; Porter, W. D.; Horton, J. A.

1987-12-01

Chill-cast nickel aluminides based on Ni3Al were compression-tested in vacuum at 1273 K at strain rates ranging from 10-5 s-1 to 10-1 s-1. As the strain rate increases, the propensity for intergranular cracking increases. The ductile-to-brittle transition strain rate (DBTS) of as-cast Ni-22.5Al-0.5Hf-0.1B (at. pct) is approximately 10-1 s-1. Homogenization lowers this value by three orders of magnitude, to 10-4 s-1 (a homogenized specimen disintegrated completely at a rate of 10-3 s-1). The fine-grained structure of the as-cast alloy plays an important role in its relatively high DBTS. A hafnium-free alloy, Ni-24A1-0.1B, on the other hand, shows only a weak dependence of the DBTS on prior homogenization, and possible reasons for this finding are discussed.

Microstructural characterization of silicon added titanium aluminide

International Nuclear Information System (INIS)

Khan, A.N.

2009-01-01

Titanium aluminides intermetallic compounds have received great attention during the past decade, since they have the potential, in aircraft and automotive engines, to replace the high density Ni-base superalloys However, these intermetallics possess poor oxidation properties at high temperatures. Previous studies showed that protective alumina scale formation on gamma-TiAl can be obtained by small additions (around 2 at.%) of Ag. In the present study, a number of cast Ti-Al-Si alloys were investigated in relation to transient oxide formation in air at 1300 deg. C. After various oxidation times the oxide composition, microstructure and morphology were studied by combining a number of analysis techniques. The TiAl-Si alloys appear to form Al Ti and Si oxides. However, the formation of silicon oxide at the interface of base metal and scale slows down the oxidation rate significantly. (author)

Aging of vacuum plasma sprayed MCrAlY protective layers and their interaction with nickel- and cobalt-based γ/γ'-superalloys; Alterung von Vakuum-plasmagespritzten MCrAlY-Schutzschichten und ihre Wechselwirkung mit Nickel- und Cobalt-basierten γ/γ'-Superlegierungen

Energy Technology Data Exchange (ETDEWEB)

Terberger, Philipp J.

2015-07-01

γ/γ' single crystal superalloys with plasma-sprayed thermal barrier coating systems are used as turbine rotor blades in gas turbines if the blades are exposed to high temperatures and high mechanical loads. A bond coat (BC) is part of the thermal barrier coating system. It protects the substrate from oxidation and ensures good bonding of the ceramic coating that serves as a thermal insulator. MCrAlY (M=Ni,Co) alloys are commonly used as BCs. They form a protective Al{sub 2}O{sub 3} layer. This study investigates four different vacuum plasma-sprayed MCrAlY BCs with and without Re after thermal treatment of up to 1000 h at 1044 C in air. The employed substrates are the Ni-based superalloy ERBO1 and the novel Co-based γ/γ' superalloy ERBOCo-1. Additionally, the ternary γ/γ' alloy Co-9Al-9W (in at.%) was aged with a BC for up to 500 h at 900 C. Up to now little is known about the interaction of the Co-based substrates and the BCs. Oxidation and Al depletion of the BC as well as the interdiffusion of BCs and substrates are analysed primarily on the basis of SEM/EDX and XRD. The effect of Y and Hf on the microstructure of the oxide scale is discussed. Rate constants show that Hf results in higher oxidation rates while Re slows down the oxidation. The influence of the alloying elements on the BC microstructure is described. For example, Co prevents the formation of γ' phase, Re slows down diffusion and results in the formation of brittle phases. The choice of substrate material has no measurable influence on the oxidation. Qualitative and quantitative analysis of the interdiffusion zone (IDZ) shows that the choice of substrate surface pre-treatment (grit blasting or grinding) has a major influence on the interdiffusion behaviour with the BC. Grinding results in a thinner IDZ and fewer topologically closed packed (TCP) phases. The reason for this is the recrystallisation of the single crystal substrate. A study of the influence of the substrate

Ni{sub 3}Al technology transfer

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.; Santella, M.L.; Alexander, D.J. [Oak Ridge National Laboratory, TN (United States)] [and others

1995-05-01

Ductile Ni{sub 3}Al and Ni{sub 3}Al-based alloys have been identified for a range of applications. These applications require the use of material in a variety of product forms such as sheet, plate, bar, tubing, piping, and castings. Although significant progress has been made in the melting, casting, and near-net-shape forming of nickel aluminides, some issues still remain. These include the need for (1)high-strength castable composition for turbochargers, furnace furniture, and hot-die applications; (2) castability (fluidity, hot-shortness, porosity, etc.); (3) weld reparability of castings; and (4) hot fabricability of cast ingots. All of the issues listed above can be {open_quotes}show stoppers{close_quotes} for the commercial application of nickel aluminides. This report describes work completed to address some of these issues during the fourth quarter of FY 1994.

Welding and Joining of Titanium Aluminides

Science.gov (United States)

Cao, Jian; Qi, Junlei; Song, Xiaoguo; Feng, Jicai

2014-01-01

Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials. PMID:28788113

The Influence of the Coating Deposition Process on the Interdiffusion Behavior Between Nickel-Based Superalloys and MCrAlY Bond Coats

Science.gov (United States)

Elsaß, M.; Frommherz, M.; Oechsner, M.

2018-02-01

In this work, interdiffusion between two nickel-based superalloys and two MCrAlY bond coats is investigated. The MCrAlY bond coats were applied using two different spraying processes, high velocity oxygen fuel spraying (HVOF) and low-pressure plasma spraying. Of primary interest is the evolution of Kirkendall porosity, which can form at the interface between substrate and bond coat and depends largely on the chemical compositions of the coating and substrate. Experimental evidence further suggested that the formation of Kirkendall porosity depends on the coating deposition process. Formation of porosity at the interface causes a degradation of the bonding strength between substrate and coating. After coating deposition, the samples were annealed at 1050 °C for up to 2000 h. Microstructural and compositional analyses were performed to determine and evaluate the Kirkendall porosity. The results reveal a strong influence of both the coating deposition process and the chemical compositions. The amount of Kirkendall porosity formed, as well as the location of appearance, is largely influenced by the coating deposition process. In general, samples with bond coats applied by means of HVOF show accelerated element diffusion. It is hypothesized that recrystallization of the substrate material is a main root cause for these observations.

Iron aluminide composites

International Nuclear Information System (INIS)

Schneibel, J.H.

1999-01-01

Iron aluminides with the B2 structure are highly oxidation and corrosion resistant. They are thermodynamically compatible with a wide range of ceramics such as TiC, WC, TiB 2 , and ZrB 2 . In addition, liquid iron aluminides wet these ceramics very well. Therefore, FeAl/ceramic composites may be produced by techniques such as liquid phase sintering of powder mixtures, or pressureless melt infiltration of ceramic powders with liquid FeAl. These techniques, the resulting microstructures, and their advantages as well as limitations are described. Iron aluminide composites can be very strong. Room temperature flexure strengths as high as 1.8 GPa have been observed for FeAl/WC. Substantial gains in strength of elevated temperatures (1,073 K) have also been demonstrated. Above 40 vol.% WC the room temperature flexure strength becomes flaw-limited. This is thought to be due to processing flaws and limited interfacial strength. The fracture toughness of FeAl/WC is unexpectedly high and follows a rule of mixtures. Interestingly, sufficiently thin (<1 microm) FeAl ligaments between adjacent WC particles fracture not by cleavage, but in a ductile manner. For these thin ligaments the dislocation pile-ups formed during deformation are not long enough to nucleate cleavage fracture, and their fracture mode is therefore ductile. For several reasons, this brittle-to-ductile size transition does not improve the fracture toughness of the composites significantly. However, since no cleavage cracks are nucleated in sufficiently thin FeAl ligaments, slow crack growth due to ambient water vapor does not occur. Therefore, as compared to monolithic iron aluminides, environmental embrittlement is dramatically reduced in iron aluminide composites

Welding and Joining of Titanium Aluminides

Directory of Open Access Journals (Sweden)

Jian Cao

2014-06-01

Full Text Available Welding and joining of titanium aluminides is the key to making them more attractive in industrial fields. The purpose of this review is to provide a comprehensive overview of recent progress in welding and joining of titanium aluminides, as well as to introduce current research and application. The possible methods available for titanium aluminides involve brazing, diffusion bonding, fusion welding, friction welding and reactive joining. Of the numerous methods, solid-state diffusion bonding and vacuum brazing have been most heavily investigated for producing reliable joints. The current state of understanding and development of every welding and joining method for titanium aluminides is addressed respectively. The focus is on the fundamental understanding of microstructure characteristics and processing–microstructure–property relationships in the welding and joining of titanium aluminides to themselves and to other materials.

Ni{sub 3}Al technology transfer

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.; Viswanathan, S.; Santella, M.L. [Oak Ridge National Lab., TN (United States)] [and others

1997-04-01

Ductile Ni{sub 3}Al and Ni{sub 3}Al-based alloys have been identified for a range of applications. These applications require the use of material in a variety of product forms such as sheet, plate, bar, wire, tubing, piping, and castings. Although significant progress has been made in the melting, casting, and near-net-shape forming of nickel aluminides, some issues still remain. These include the need for: (1) high-strength castable composition for many applications that have been identified; (2) castability (mold type, fluidity, hot-shortness, porosity, etc.); (3) weld reparability of castings; and (4) workability of cast or powder metallurgy product to sheet, bar, and wire. The four issues listed above can be {open_quotes}show stoppers{close_quotes} for the commercial application of nickel aluminides. This report describes the work completed to address some of these issues during FY 1996.

Influences of MCrAlY coatings on oxidation resistance of single crystal superalloy DD98M and their inter-diffusion behaviors

Energy Technology Data Exchange (ETDEWEB)

Shi, Long [School of Materials and Metallurgy, Northeastern University, Shenyang 110819 (China); Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Xin, Li, E-mail: xli@imr.ac.cn [Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Xinyue; Wang, Xiaolan; Wei, Hua; Zhu, Shenglong; Wang, Fuhui [Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)

2015-11-15

Oxidation and interdiffusion behaviors of Ni-based single crystal superalloy DD98M with nominal compositions Ni–5.0Co–6.0Cr–6.3Al–6.0W–2.0Mo–6.0Ta–1.0Ti (in wt.%) and two types of MCrAlY coatings at 1000 °C and 1050 °C were investigated. Complex oxides formed on the surface of DD98M alloy when oxidized at 1000 °C and 1050 °C, which stratified, cracked and spalled. The faceted-like AlN and the particle-like and strip-like TiN formed in the alloy. The application of the NiCrAlY and NiCoCrAlYHfSi coatings greatly improved the oxidation resistance of DD98M alloy. After 500 h oxidation, α-Al{sub 2}O{sub 3} was still the dominate phase in the oxide scales formed on the coated specimens. The adhesion of the oxide scale on the NiCoCrAlYHfSi coating was much better than that on the NiCrAlY coating. Interdiffusion occurred between the coatings and the substrate, which led to the formation of the IDZ and SRZ. The IDZ of the NiCrAlY coated specimen was composed of γ phase and Al- and Ta-rich γ′ phase. The γ′ phase in the IDZ accommodated most of the inward diffusing aluminum, so the SRZ formation was suppressed when oxidized at 1050 °C. However the formation of SRZ with μ-TCP still occurred when oxidized at 1000 °C probably due to the low solubility and slow diffusion rate of the alloying elements at lower temperature. The IDZ of the NiCoCrAlYHfSi coated specimen was a single γ phase. A large amount of μ-TCP precipitated in the SRZ of the NiCoCrAlYHfSi coated specimen when oxidized at 1000 °C and 1050 °C. It can be concluded coating composition has a significant effect on the development of the IDZ and SRZ. Thermal exposure temperature also has influences on the formation of the SRZ. The mechanism of SRZ formation and TCP precipitation are discussed. - Graphical abstract: The TEM micrograph of the IDZ and SRZ of the NiCoCrAlYHfSi-coated specimen oxidized at 1050 °C for 100 h and the respective diffraction patterns of the needle-like and the

Oxidation-sulfidation behavior of Ni aluminide in oxygen-sulfur mixed-gas atmospheres

International Nuclear Information System (INIS)

Natesan, K.

1988-01-01

Oxidation-sulfidation studies were conducted with sheet samples of nickel aluminide, containing 23.5 at. % Al, 0.5 at. % Hf, and 0.2 at. % B, in an annealed condition and after preoxidation treatments. Continuous weight-change measurements were made by a thermogravimetric technique in exposure atmospheres of air, a low-pO/sub 2/ gas mixture, and low-pO/sub 2/ gas mixtures with several levels of sulfur. The air-exposed specimens developed predominantly nickel oxide; the specimen exposed to a low-pO/sub 2/ environment developed an aluminum oxide scale. As the sulfur content of the gas mixture increased, the alumina scale exhibited spallation and the alloy tended to form nickel sulfide as the reaction phase. The results indicated that the sulfidation reaction of nickel aluminide specimens (both bare and preoxidized) was determined by the rate of transport of nickel from the substrate through the scale to the gas/alumina scale interface, the mechanical integrity of the oxide scale, and the H/sub 2/S concentration in the exposure environment

Diffusion barriers of Al2O3 to reduce the bondcoat-oxidation of MCrAlY alloys

International Nuclear Information System (INIS)

Schmitt-Thomas, K.G.; Dietl, U.

1992-01-01

Under operating conditions in gas turbines plasma sprayed MCrAlY bondcoats (M = Co and/or Ni) for thermal barrier coatings are exposed to a strong oxidation attack. One possibility to reduce bondcoat oxidation is the application of diffusion barriers. Onto the bondcoat, diffusion barriers of Al 2 O 3 are deposited by CVD, PVD and plasma pulse process. The oxidation behaviour of these coating systems were examined at a temperature of 1273 K for times up to 250 hours. The CVD and PVD Al 2 O 3 - coated specimens show compared to the uncoated specimens smaller oxidation rates. The porous Al 2 O 3 coatings, produced by plasma pulse process are not fit for oxidation protection of the bondcoat. There is hope for further improvement of the oxidation resistance by optimizing the CVD- and PVD-process parameters. (orig.) [de

PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

Directory of Open Access Journals (Sweden)

Milena Voděrová

2013-07-01

Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

PROTECTIVE LAYERS OF IRON AND NICKEL ALUMINIDES ON STEEL

Directory of Open Access Journals (Sweden)

Milena Voderova

2013-05-01

Full Text Available Intermediary phases Ni-Al and Fe-Al are promising materials due to their superior properties such as hardness and good resistance against oxidation at high temperatures. Moreover, Fe-Al phases are resistant in sulphur - containing atmospheres. Because of these characteristics, the above mentioned intermetallic phases seem to be prospective for the use in many technical applications such as energetics, chemical or automotive industry in a form of a bulk material or coatings. Presently, the protective aluminide layer is usually prepared by thermal spraying. Nevertheless, this method is not suitable for complex-shaped components. Therefore, the aim of this work was to find an alternative way to prepare layers consisting of nickel or iron aluminides by other technique than thermal spraying. At first, carbon steel samples were coated using galvanic or electroless nickel plating. Coated samples were subsequently submerged into molten aluminium at various temperatures and process durations. The influence of the temperature and duration on the intermetallic phase growth was studied by scanning electron and light microscopy. Thickness and microhardness of the intermetallic layer was also measured.

Structure and Properties of the Aluminide Coatings on the Inconel 625 Superalloy

Science.gov (United States)

Adamiak, Stanisław; Bochnowski, Wojciech; Dziedzic, Andrzej; Filip, Ryszard; Szeregij, Eugeniusz

2016-01-01

The research samples used in this study were based on the Inconel 625 alloy; the examined samples were coated with aluminide films deposited in a low-activity chemical vapor deposition (CVD) process. The samples' microstructure was investigated with optical and electron microscopy and energy dispersive X-ray spectroscopy analysis. Hardness measurements were performed using Vickers and Berkovich test methods. The adhesion of the aluminide coating was determined by fractography. It was shown that the fracture mechanism was different for the respective zones of the aluminide coating and the substrate material. The outer zone of the aluminide coating is characterized by an intercrystalline fracture, with a small contribution of transcrystalline fracture within individual grains (large crystallites in the bottom of the zone, composed of smaller crystallites, also show an intercrystalline fracture). The substrate material exhibited a ductile intercrystalline fracture. Based on this investigation, an increase of the microhardness of the material occurring at loads below 0.2 N was observed. When determining microhardness of aluminide coating it is necessary to take into account the optimal choice of the indentation tip.

Method of manufacturing aluminide sheet by thermomechanical processing of aluminide powders

Science.gov (United States)

Hajaligol, Mohammad R.; Scorey, Clive; Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier; Lilly, Jr., A. Clifton; German, Randall M.

2000-01-01

A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr.ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3% Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

Progress in Protective Coatings for Aircraft Gas Turbines: A Review of NASA Sponsored Research

Science.gov (United States)

Merutka, J. P.

1981-01-01

Problems associated with protective coatings for advanced aircraft gas turbines are reviewed. Metallic coatings for preventing titanium fires in compressors are identified. Coatings for turbine section are also considered, Ductile aluminide coatings for protecting internal turbine-blade cooling passage surface are also identified. Composite modified external overlay MCrAlY coatings deposited by low-pressure plasma spraying are found to be better in surface protection capability than vapor deposited MCrAlY coatings. Thermal barrier coating (TBC), studies are presented. The design of a turbine airfoil is integrated with a TBC, and computer-aided manufacturing technology is applied.

Two phase titanium aluminide alloy

Science.gov (United States)

Deevi, Seetharama C.; Liu, C. T.

2001-01-01

A two-phase titanic aluminide alloy having a lamellar microstructure with little intercolony structures. The alloy can include fine particles such as boride particles at colony boundaries and/or grain boundary equiaxed structures. The alloy can include alloying additions such as .ltoreq.10 at % W, Nb and/or Mo. The alloy can be free of Cr, V, Mn, Cu and/or Ni and can include, in atomic %, 45 to 55% Ti, 40 to 50% Al, 1 to 5% Nb, 0.3 to 2% W, up to 1% Mo and 0.1 to 0.3% B. In weight %, the alloy can include 57 to 60% Ti, 30 to 32% Al, 4 to 9% Nb, up to 2% Mo, 2 to 8% W and 0.02 to 0.08% B.

Isothermal deformation of gamma titanium aluminide

International Nuclear Information System (INIS)

Srinivasan, R.; Singh, J.P.; Tuval, E.; Weiss, I.

1996-01-01

Gamma titanium aluminide has received considerable attention in recent years from the automotive industry as a potential material for making rotating and reciprocating components to produce a quieter and more efficient engine. The objectives of this study were to identify processing routes for the manufacture of automobile valves from gamma titanium aluminide. The issues considered were microstructure and composition of the material, and processing parameters such as deformation rates, temperatures, and total deformation. This paper examines isothermal deformation of gamma titanium aluminide in order to develop a processing window for this type of material

Infrared and x-ray photoelectron spectroscopic studies on sodium borosilicate glass interacted with thermally oxidized aluminides formed on alloy 690

International Nuclear Information System (INIS)

Yusufali, C.; Dutta, R.S.; Dey, G.K.; Kshirsagar, R.J.; Jagannath; Mishra, R.K.

2012-01-01

Thermally oxidized aluminides formed on Ni-Cr-Fe based superalloy 690 substrates were subjected to interaction with sodium borosilicate melt (used as matrices for immobilization of high-level radioactive liquid waste) at 1248 K for 192 hours. After the interaction, Fourier-transform infrared (FT-IR) spectroscopy analysis of glass samples indicated the incorporation of Al in the glass network. X-ray photoelectron spectroscopy (XPS) of glass specimens revealed modified glass structure. (author)

A study on the growth kinetics of CeO2-modified aluminide coating and its computer fitting

International Nuclear Information System (INIS)

Wen Jiuba; Yang Liusong; Zhu Limin; Zhang Jinmin; Li QuanAn

2009-01-01

A CeO 2 -modified aluminide coating was obtained by composite electro-deposition Ni and CeO 2 particles on 20 steel with different holding time using pack cementation. The growth kinetics curve was given with computer fitting by measuring the thickness of the layer. Scanning electronic microscopy and X-ray energy dispersive spectrometry were used to analyze the microstructure and components of the layer. The results showed that the content of CeO 2 was up to 5.21 wt.% in the rich area of NiAl coatings, which restrain the interdiffusion between the coating and the base during the oxidation process at high temperature. Meanwhile, the growth curve obtained could offer an important basis to forecasting and controlling the depth of the coating

High temperature mechanical properties of iron aluminides

International Nuclear Information System (INIS)

Morris, D. G.; Munoz-Morris, M. A.

2001-01-01

Considerable attention has been given to the iron aluminide family of intermetallics over the past years since they offer considerable potential as engineering materials for intermediate to high temperature applications, particularly in cases where extreme oxidation or corrosion resistance is required. Despite efforts at alloy development, however, high temperature strength remains low and creep resistance poor. Reasons for the poor high-temperature strength of iron aluminides will be discussed, based on the ordered crystal structure, the dislocation structure found in the materials, and the mechanisms of dislocation pinning operating. Alternative ways of improving high temperature strength by microstructural modification and the inclusion of second phase particles will also be considered. (Author)

Room Temperature Mechanical Properties of A356 Alloy with Ni Additions from 0.5 Wt to 2 Wt %

Directory of Open Access Journals (Sweden)

Lucia Lattanzi

2018-03-01

Full Text Available In recent years, the influence of Ni on high-temperature mechanical properties of casting Al alloys has been extensively examined in the literature. In the present study, room temperature mechanical properties of an A356 alloy with Ni additions from 0.5 to 2 wt % were investigated. The role of Ni-based compounds and eutectic Si particles in reinforcing the Al matrix was studied with image analysis and was then related to tensile properties and microhardness. In the as-cast condition, the formation of the 3D network is not sufficient to determine an increase of mechanical properties of the alloys since fracture propagates by cleavage through eutectic Si particles and Ni aluminides or by the debonding of brittle phases from the aluminum matrix. After T6 heat treatment the increasing amount of Ni aluminides, due to further addition of Ni to the alloy, together with their brittle behavior, leads to a decrease of yield strength, ultimate tensile strength, and Vickers microhardness. Despite the fact that Ni addition up to 2 wt % hinders spheroidization of eutectic Si particles during T6 heat treatment, it also promotes the formation of a higher number of brittle Ni-based compounds that easily promote fracture propagation.

Protective coatings for high temperature alloys state of technology

International Nuclear Information System (INIS)

Goward, G.W.

1976-01-01

Coatings used on nickel- and cobalt-base superalloy blades and vanes in gas turbine engines typify the state of coating technology for high temperature alloys. Coatings formed by interdiffusion of aluminum with the alloys to form layers consisting mainly of intermetallic compounds, such as NiAl and CoAl, were the first systems used for protection of gas turbine airfoils. The protectivity of these systems is derived from the formation of protective alumina scales. In a general way, coating degradation occurs by cyclic oxidation, molten salt hot corrosion and, at higher temperatures, interdiffusion with the substrate. Thermal fatigue properties are governed by the brittle-ductile transition behavior of the intermetallic compounds NiAl and CoAl. Both positive and negative effects occur, depending on the shapes of thermal strain-temperature curves for particular applications. Significant increases in hot corrosion and oxidation resistance have been obtained by the incorporation of noble metals, such as platinum, in aluminide coatings. The so-called MCrAlY overlay coatings, based on nickel, cobalt, iron and combinations thereof with chromium, aluminum and yttrium can be formulated over a wide range of compositions nominally independent of those of substrate alloys. Improved oxidation resistance and, in part, hot corrosion resistance is derived from yttrium which enhances protective oxide adherence. Mechanical properties, principally ductility, and therefore thermal fatigue resistance, can be adjusted to the requirements of specific applications. Incremental improvements in performance of the MCrAlY coatings are expected as research programs define degradation mechanisms in greater detail and more complex compositions are devised. More basic evaluations of mixed metal-ceramic insulative coatings have been initiated to determine if these systems are capable of effecting further increases in airfoil durability

Effect of grit blasting on the thermal cycling behavior of diffusion aluminide/YSZ TBCs

Energy Technology Data Exchange (ETDEWEB)

Xu, Zhenhua, E-mail: zhxuciac@163.com; Huang, Guanghong; He, Limin; Mu, Rende; Wang, Kai; Dai, Jianwei

2014-02-15

Highlights: • TBCs including of CVD NiAl bond coat and EB-PVD YSZ ceramic coating with and without grit blasting process. • Grain boundary ridges are the sites for spallation damage initiation in aluminide/YSZ TBCs. • Ridges are removed, and no cavity formation and this damage initiation mode are suppressed. • Damage initiation and progression occurs at the bond coat to TGO interface leading to a buckling failure behavior. -- Abstract: Thermal barrier coating system (TBCs) including of chemical vapor deposited NiAl bond coat and electron beam physical vapor deposited Y{sub 2}O{sub 3}–stabilized-ZrO{sub 2} (YSZ) ceramic coating with and without grit blasting process were investigated. The phase structures, surface and cross-sectional morphologies, cyclic oxidation behaviors of these coatings were studied in detail. Grain boundary ridges form on the surface of aluminide bond coat prior to the deposition of the ceramic coating by EB-PVD, which are shown to be the sites for spallation damage initiation in aluminide/YSZ TBCs. When these ridges are removed, there is no cavity formation and this damage initiation mode is suppressed. Damage initiation and progression occurs at the bond coat to TGO interface leading to a buckling failure behavior. A buckle failure once started may be arrested when it runs into a region of high bond coat to TGO interface toughness. Thus, complete failure requires further loss in toughness of the bond coat to TGO interface with additional cycling. From the result of thermal cycling, an averaged four folds lifetime improvement can be achieved with samples after grit blasting of bond coat surface as compared with those samples existence in ridges on the bond coats’ surface.

Environmental effects in titanium aluminide alloys

International Nuclear Information System (INIS)

Thompson, A.W.

1991-01-01

Environmental effects on titanium aluminide alloys are potentially of great importance for engineering applications of these materials, although little has been published to date on such effects. The primary emphasis in this paper is on hydrogen effects, with a brief reference to oxygen effects. Hydrogen is readily absorbed at elevated temperature into all the titanium aluminide compositions studied to date, in amounts as large as 10 at.%, and on cooling virtually all this hydrogen is precipitated as a hydride phase or phases. The presence of these precipitated hydride plates affects mechanical properties in ways similar to what is observed in other hydride forming materials, although effects per unit volume of hydride are not particularly severe in the titanium aluminides. Microstructure, and thus thermal and mechanical history, plays a major role in controlling the severity of hydrogen effects

Creep deformation mechanisms in a γ titanium aluminide

Energy Technology Data Exchange (ETDEWEB)

Abdallah, Zakaria [Institute of Structural Materials, College of Engineering, Bay Campus, Swansea University, Swansea SA18EN (United Kingdom); Ding, Rengen [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B152TT (United Kingdom); Martin, Nigel; Dixon, Mark [Rolls-Royce plc, P.O. Box 31, Derby DE248BJ (United Kingdom); Bache, Martin [Institute of Structural Materials, College of Engineering, Bay Campus, Swansea University, Swansea SA18EN (United Kingdom)

2016-09-15

Titanium aluminides (TiAl) are considered as potential alternatives to replace nickel-based alloys of greater density for selected components within future gas turbine aero-engines. This is attributed to the high specific strength as well as the good oxidation resistance at elevated temperatures. The gamma (γ) titanium aluminide system Ti-45Al-2Mn-2Nb has previously demonstrated promising performance in terms of its physical and mechanical properties. The main aim of the current study, which is a continuation of a previously published paper, aims at evaluating the performance of this titanium aluminide system under high temperature creep conditions. Of particular interest, the paper is strongly demonstrating the precise capability of the Wilshire Equations technique in predicting the long-term creep behaviour of this alloy. Moreover, it presents a physically meaningful understanding of the various creep mechanisms expected under various testing conditions. To achieve this, two creep specimens, tested under distinctly different stress levels at 700 °C have been extensively examined. Detailed microstructural investigations and supporting transmission electron microscopy (TEM) have explored the differences in creep mechanisms active under the two stress regimes, with the deformation mechanisms correlated to Wilshire creep life prediction curves.

Shock response of a gamma titanium aluminide

International Nuclear Information System (INIS)

Shazly, Mostafa; Prakash, Vikas

2008-01-01

Potential use of γ-TiAl alloys in aerospace and other structural applications require knowledge of their impact behavior for better evaluation and modeling. In the present study plate impact experiments are conducted using a single-stage gas gun to better understand the shock behavior of the recently developed class of gamma titanium aluminide alloys--the Gamma-Met PX. The Gamma-Met PX showed superior shock properties when compared to the conventional titanium aluminide alloys. The spall strength of Gamma-Met PX is 1.8±0.09 GPa, which is four to six times higher than those reported for other gamma titanium aluminide alloys. Moreover, it has a Hugoniot elastic limit of 1.88 GPa at a target thickness of 3.86 mm, which drops to 1.15 GPa at target thickness of 15.8 mm. The decay in the elastic precursor is continuous without showing an asymptote to a constant level within the range of target thicknesses studied

Peculiarities of formation of zirconium aluminides in hydride cycle mode

International Nuclear Information System (INIS)

Muradyan, G.N.

2016-01-01

The zirconium aluminides are promising structural materials in aerospace, mechanical engineering, chemical industry, etc. They are promising for manufacturing of heat-resistant wires, that will improve the reliability and efficiency of electrical networks. In the present work, the results of study of zirconium aluminides formation in the Hydride Cycle (HC) mode, developed in the Laboratory of high-temperature synthesis of the Institute of Chemical Physics of NAS RA, are described. The formation of zirconium aluminides in HC proceeded according to the reaction xZrH_2+(1-x)Al → alloy Zr_xAl(1-x)+H_2↑. The samples were certified using: chemical analysis to determine the content of hydrogen (pyrolysis method); differential thermal analysis (DTA, derivatograph Q-1500, T_heating = 1000°C, rate 20°C/min); X-ray analysis (XRD, diffractometer DRON-0.5). The influences of the ratio of powders ZrH_2/Al in the reaction mixture, compacting pressure, temperature and heating velocity on the characteristics of the synthesized aluminides were determined. In HC, the solid solutions of Al in Zr, single phase ZrAl_2 and ZrAl_3 aluminides and Zr_3AlH_4.49 hydride were synthesized. Formation of aluminides in HC mode took place by the solid-phase mechanism, without melting of aluminum. During processing, the heating of the initial charge up to 540°C resulted in the decomposition of zirconium hydride (ZrH_2) to HCC ZrH_1.5, that interacted with aluminum at 630°C forming FCC alumohydride of zirconium. Further increase of the temperature up to 800°C led to complete decomposition of the formed alumohydride of zirconium. The final formation of the zirconium aluminide occurred at 1000-1100°C in the end of HC process. Conclusion: in the synthesis of zirconium aluminides, the HC mode has several significant advantages over the conventional modes: lower operating temperatures (1000°C instead of 1800°C); shorter duration (1.5-2 hours instead of tens of hours); the availability of

Assessment of a residual life evaluation tool for gas turbine blades and vanes based on microstructural evolution of a NiCoCrAlY+Re coating

Energy Technology Data Exchange (ETDEWEB)

Barbareschi, E.; Bonadei, A.; Costa, A.; Guarnone, P.; Vacchieri, E. [Ansaldo Energia S.p.A., Genoa (Italy)

2010-07-01

Life management of hot gas path components is a fundamental topic in gas turbine for power generation. The gas turbine components have to withstand severe service conditions in term of high temperature oxidation, corrosion and creep-fatigue. The resistance to environmental conditions is assured by metallic coatings of the MCrAlY family. {beta} phase, NiAl, present as secondary phase, is the source of protection against oxidation. Among MCrAlY coatings, NiCoCrAlY + Re have a complex microstructure with a higher number of phases than the standard ones; these phases are subjected to transformations during service. The addition of Re is effective against the diffusion of protective elements, as Al and Cr, toward the base material. For the estimation of residual life a first approach has been developed using the decrease of {beta} phase amount after static oxidation test at high temperature and for long time. This type of prediction tool is not complete for the assessment of the hot gas path components life management and a deep study focused on the transformation of the other phases is necessary. Experimental tests have been performed to identify the phase stability range by annealing at different temperatures and durations. Moreover after static oxidation tests a systematic data collection of phase evolution has been carried out through EDS, XRD and EBSD techniques in order to define the kinetic laws that rule the phase transformations. The tuning of thermodynamic and kinetic results allows to build up another residual life tool that, even if it is more complex, is more reliable in temperature evaluation in GT components. Both models have been applied to a component after service and a comparison between the different models evaluation has been conducted. (orig.)

Improving long term oxidation protection for {gamma}-TiAl substrates

Energy Technology Data Exchange (ETDEWEB)

Bobzin, K.; Schlaefer, T.; Bruehl, M.; Linke, T.F. [Thermisches Spritzen, Institut fuer Oberflaechentechnik (IOT), RWTH Aachen University (Germany); Warda, T.

2011-11-15

In previous work, a thermal spray multilayer system consisting of Zirconia (ZrO{sub 2}) and MCrAlY top coat showed promising results regarding the oxidation behavior of the Gamma Titanium Aluminides substrates tested, which encouraged further research activities. Diffusion of substrate material was successfully inhibited by a ceramic Zirconia coating. A building up of a dense and stable oxide layer could be achieved by additional application of an MCrAlY top coat, leading to improved oxidation resistance and thus showing feasibility. In this work the main focus for development was put on enhancing adhesion and lowering residual stresses of the coatings in order to allow long term and cyclic testing without delamination taking place. Being a very brittle material, Gamma Titanium Aluminides require special surface treatment to enable roughening which is crucial for a strong mechanical bond between substrate and coating. Alternatives to conventional grit blasting as a standard preparation method were investigated. These were micro-abrasive blasting and blasting at elevated temperature ({approx}300-550 C) to allow a more ductile behavior. The paper will highlight the implications by means of these measures and will also show the present development status of the multilayer system. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Parameter Studies on High-Velocity Oxy-Fuel Spraying of CoNiCrAlY Coatings Used in the Aeronautical Industry

Directory of Open Access Journals (Sweden)

J. A. Cabral-Miramontes

2014-01-01

Full Text Available The thermal spraying process is a surface treatment which does not adversely affect the base metal on which it is performed. The coatings obtained by HVOF thermal spray are employed in aeronautics, aerospace, and power generation industries. Alloys and coatings designed to resist oxidizing environments at high temperatures should be able to develop a surface oxide layer, which is thermodynamically stable, slowly growing, and adherent. MCrAlY type (M = Co, Ni or combination of both coatings are used in wear and corrosion applications but also provide protection against high temperature oxidation and corrosion attack in molten salts. In this investigation, CoNiCrAlY coatings were produced employing a HVOF DJH 2700 gun. The work presented here focuses on the influences of process parameters of a gas-drive HVOF system on the microstructure, adherence, wear, and oxygen content of CoNiCrAlY. The results showed that spray distance significantly affects the properties of CoNiCrAlY coatings.

Chemical vapor deposition of aluminide coatings on iron, nickel and superalloys

International Nuclear Information System (INIS)

John, John T.; De, P.K.; Dubey, Vivekanand; Srinivasa, Raman

2009-08-01

Aluminide coatings are a class of intermetallic coatings applied on nickel and cobalt base superalloys and steels to protect them from different forms of environmental degradation at high temperatures. In this report a CVD system that can produce the aluminide coatings on iron, nickel and nickel base alloys has been described and the result of chemical vapor deposition of aluminide coatings on iron specimens, their characterization, and property evaluation have been presented. The CVD system consists of an AlCl 3 bath, a stainless steel retort as a hot-wall reacto, cold traps and vacuum system. Aluminium chloride vapor was carried in a stream of hydrogen gas at a flow rate of 150 SCCM (standard cubic centimeter per minute) into the CVD reactor maintained in the temperature range of 1173 - 1373 K and at a pressure of 1.33 kPa (10 Torr). Aluminum deposition takes place from aluminium subchlorides produced by reaction between AlCl 3 and pure aluminum kept in the CVD reactor. The aluminum diffuses into the iron samples and iron aluminide phases are formed at the surface. The coatings were shining bright and showed good adherence to the substrate. The coatings consisted of FeAl phase over a wide range of experimental conditions. The growth kinetics of the coating followed a parabolic rate law and the mean activation energy was 212 ±16 kJ/mol. Optical microscopic studies on the transverse section of the coating showed that the aluminide coating on iron consisted of two layers. The top layer had a thickness in the range of 20-50 μm, and the under layer had thickness ranging from 35 to 250 μm depending on coating temperature in two hours. The thickness of the aluminide layer increased with coating duration and temperature. Electron microprobe studies (EPMA) showed that the aluminum concentration decreased steadily as distance from the surface increased. TEM studies showed that the outer most layer had a B2 order (of the FeAl phase), which extended even into the under

Metallic substrate materials for thin film oxygen transport membranes for application in a fossil power plant

Energy Technology Data Exchange (ETDEWEB)

Xing, Y.; Baumann, S.; Sebold, D.; Meulenberg, W.A.; Stoever, D. [Forschungszentrum Juelich GmbH (DE). Inst. fuer Energieforschung (IEF) - IEF-1 Materials Synthesis and Processing

2010-07-01

La{sub 0.58}Sr{sub 0.4}CO{sub 0.2}Fe{sub 0.8}O{sub 3-{delta}} (LSCF58428) and Ba{sub 0.5}Sr{sub 0.5}CO{sub 0.8}Fe{sub 3-{delta}} (BSCF5582) exhibit high oxygen permeability due to their high ionic and electronic conductivity. For this reason they are under discussion for application in oxygen transport membranes (OTMs) in zero-emission power plants using oxyfuel technology. A thin film membrane which can increase the oxygen flux is beneficial and a structural substrate is required. Two types of Ni-base alloys were studied as substrate material candidates with a number of advantages, such as high strength, high temperature stability, easy joining and similar thermal expansion coefficient to the selected perovskite materials. Chemical compositions and thermal expansion coefficients of Ni-base alloys were measured in this study. LSCF58428 and BSCF5582 layers were screen printed on Ni-based alloys and co-fired at high temperature in air. The microstructure and element analysis of samples were characterized by scanning electron microscopy (SEM and EDX). A Ni-base alloy, MCrAlY, with a high Al content was the most suitable substrate material, and showed better chemical compatibility with perovskite materials at high temperature than Hastelloy X, which is a chromia-forming Ni-base alloy. A reaction occurred between Sr in the perovskite and the alumina surface layers on MCr-AlY. However, the reaction zone did not increase in thickness during medium-term annealing at 800 C in air. Hence, it is expected that this reaction will not prevent the application of MCr-AlY as a substrate material. (orig.)

Microstructure and oxidation performance of a γ–γ′ Pt-aluminide ...

Indian Academy of Sciences (India)

Microstructure and oxidation performance of a –' Pt-aluminide bond coat on directionally solidified superalloy CM-247LC ... Keywords. Platinum aluminide bond coat; coating; cyclic oxidation; superalloy; microstructure. ... Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058, India ...

Analysis of weld solidification cracking in cast nickel aluminide alloys

International Nuclear Information System (INIS)

Santella, M.L.; Feng, Z.

1995-01-01

A study of the response of several nickel aluminide alloys to SigmaJig testing was done to examine their weld solidification cracking behavior and the effect of Zr concentration. The alloys were based on the Ni-8Al-7.7Cr-1.5Mo-0.003B wt% composition and contained Zr concentrations of 3, 4.5, and 6 wt%. Vacuum induction melted ingots with a diameter of 2.7 in and weight about 18 lb were made of each alloy, and were used to make 2 x 2 x 0.030 in specimens for the Sigmajig test. The gas tungsten arc welds were made at travel speeds of 10, 20, and 30 ipm with heat inputs of 2--2.5 kJ/in. When an arc was established before traveling onto the test specimen centerline cracking was always observed. This problem was overcome by initiating the arc directly on the specimens. Using this approach, the 3 wt% Zr alloy withstood an applied stress of 24 ksi without cracking at a welding speed of 10 ipm. This alloy cracked at 4 ksi applied at 20 ipm, and with no applied load at 30 ipm. Only limited testing was done on the remaining alloys, but the results indicate that resistance to solidification cracking increases with Zr concentration. Zirconium has limited solid solubility and segregates strongly to interdendritic regions during solidification where it forms a Ni solid solution-Ni 5 Zr eutectic. The volume fraction of the eutectic increases with Zr concentration. The solidification cracking behavior of these alloys is consistent with phenomenological theory, and is discussed in this context. The results from SigmaJig testing are analyzed using finite element modeling of the development of mechanical strains during solidification of welds. Experimental data from the test substantially agree with recent analysis results

Effect of microstructures on the hydrogen attack to gamma titanium aluminide at low temperature

Energy Technology Data Exchange (ETDEWEB)

Hamzah, E. [Faculty of Mechanical Engineering, Universiti Technologi Malaysia 81310, Johor Bahru (Malaysia)]. E-mail: esah@fkm.utm.my; Suardi, K. [Faculty of Mechanical Engineering, Universiti Technologi Malaysia 81310, Johor Bahru (Malaysia); Ourdjini, A. [Faculty of Mechanical Engineering, Universiti Technologi Malaysia 81310, Johor Bahru (Malaysia)

2005-04-25

Intermetallic alloys based on gamma titanium aluminide are now regarded as promising candidates for high temperature applications such as for aerospace, marine and automotive engine components, due to their high specific strength and modulus. Their oxidation resistance is good, especially at intermediate and high temperature; oxidation resistance can be obtained up to 800 deg. C. One critical area of application is in combustion engines in aerospace vehicles such as hypersonic airplanes and high-speed civil transport airplanes. This entails the use of hydrogen as a fuel component and it has been widely reported by researchers that these materials exhibit corrosion in the form of environment embrittlement in the presence of hydrogen. A fair amount of research has been carried out to investigate the influence of hydrogen in {gamma}-titanium aluminide. Some researchers reported that {alpha}{sub 2} and lamellar phases had major influence in the susceptible of hydrogen to alloys, while hydrogen is too low to penetrate the {gamma}-phases. This research focused on the effect of different microstructures of {gamma}-titanium aluminide to the diffusion coefficient of hydrogen (D) and the corrosion product after hydrogen attack. Modification of {gamma}-titanium aluminide can be achieved by heat treatment of as-cast binary samples Ti-45% Al and Ti-48% Al. All samples were then subjected to corrosion attack under cathodically charged with galvanostatic mode for 6 h. The potential variation with time was monitored from these data the values of the diffusion coefficient of hydrogen (D) to {gamma}-titanium aluminide was obtained. D was calculated based on Fick's second Law. These results were compared with that obtained from micro-Vickers hardness profiling, which was measured at cross-section area per depth from the top corroded surface. The hardness values were calculated using the error function equation. An image analyzer; X-ray diffraction (XRD); scanning electron

Effect of microstructures on the hydrogen attack to gamma titanium aluminide at low temperature

International Nuclear Information System (INIS)

Hamzah, E.; Suardi, K.; Ourdjini, A.

2005-01-01

Intermetallic alloys based on gamma titanium aluminide are now regarded as promising candidates for high temperature applications such as for aerospace, marine and automotive engine components, due to their high specific strength and modulus. Their oxidation resistance is good, especially at intermediate and high temperature; oxidation resistance can be obtained up to 800 deg. C. One critical area of application is in combustion engines in aerospace vehicles such as hypersonic airplanes and high-speed civil transport airplanes. This entails the use of hydrogen as a fuel component and it has been widely reported by researchers that these materials exhibit corrosion in the form of environment embrittlement in the presence of hydrogen. A fair amount of research has been carried out to investigate the influence of hydrogen in γ-titanium aluminide. Some researchers reported that α 2 and lamellar phases had major influence in the susceptible of hydrogen to alloys, while hydrogen is too low to penetrate the γ-phases. This research focused on the effect of different microstructures of γ-titanium aluminide to the diffusion coefficient of hydrogen (D) and the corrosion product after hydrogen attack. Modification of γ-titanium aluminide can be achieved by heat treatment of as-cast binary samples Ti-45% Al and Ti-48% Al. All samples were then subjected to corrosion attack under cathodically charged with galvanostatic mode for 6 h. The potential variation with time was monitored from these data the values of the diffusion coefficient of hydrogen (D) to γ-titanium aluminide was obtained. D was calculated based on Fick's second Law. These results were compared with that obtained from micro-Vickers hardness profiling, which was measured at cross-section area per depth from the top corroded surface. The hardness values were calculated using the error function equation. An image analyzer; X-ray diffraction (XRD); scanning electron microscope (SEM) and secondary ion mass

Synthesis and characterisation of pack cemented aluminide coatings on metals

International Nuclear Information System (INIS)

Houngninou, C.; Chevalier, S.; Larpin, J.P.

2004-01-01

The exposition of metallic materials to high temperature environments leads to their corrosion because of oxidation or sulphidation. One way to protect such materials is to produce an Al 2 O 3 layer which needs to be continuous enough to limit diffusion of oxygen or metallic elements, and withstand this corrosion. Since a few years, it has been proved that aluminide compounds are one of the most effective materials to achieve this goal. Indeed, they possess sufficient Al and many beneficial mechanical properties when exposed to high temperature conditions to make possible the formation of a protective Al 2 O 3 scale. This study is aimed at the elaboration of iron, nickel and molybdenum aluminides by modification of the surface of the base materials by a pack cementation process. The as-cemented alloys were analysed by means of SEM coupled with EDX and by XRD. Cross-section examinations showed, in each case, a progressive diffusion of aluminium through the substrates. The diffusion thickness layer was more or less important depending on the base material and on the coating conditions

Effects of titanium and zirconium on iron aluminide weldments

Energy Technology Data Exchange (ETDEWEB)

Mulac, B.L.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States). Center for Welding, Joining, and Coatings Research; Burt, R.P. [Alumax Technical Center, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

1997-12-01

When gas-tungsten arc welded, iron aluminides form a coarse fusion zone microstructure which is susceptible to hydrogen embrittlement. Titanium inoculation effectively refined the fusion zone microstructure in iron aluminide weldments, but the inoculated weldments had a reduced fracture strength despite the presence of a finer microstructure. The weldments fractured by transgranular cleavage which nucleated at cracked second phase particles. With titanium inoculation, second phase particles in the fusion zone changed shape and also became more concentrated at the grain boundaries, which increased the particle spacing in the fusion zone. The observed decrease in fracture strength with titanium inoculation was attributed to increased spacing of second phase particles in the fusion zone. Current research has focused on the weldability of zirconium- and carbon-alloyed iron aluminides. Preliminary work performed at Oak Ridge National Laboratory has shown that zirconium and carbon additions affect the weldability of the alloy as well as the mechanical properties and fracture behavior of the weldments. A sigmajig hot cracking test apparatus has been constructed and tested at Colorado School of Mines. Preliminary characterization of hot cracking of three zirconium- and carbon-alloyed iron aluminides, each containing a different total concentration of zirconium at a constant zirconium/carbon ratio of ten, is in progress. Future testing will include low zirconium alloys at zirconium/carbon ratios of five and one, as well as high zirconium alloys (1.5 to 2.0 atomic percent) at zirconium/carbon ratios of ten to forty.

Effects of titanium and zirconium on iron aluminide weldments

Energy Technology Data Exchange (ETDEWEB)

Burt, R.P.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States)

1996-08-01

Iron aluminides form a coarse fusion zone microstructure when gas-tungsten arc welded. This microstructure is susceptible to hydrogen cracking when water vapor is present in the welding environment. Because fusion zone microstructural refinement can reduce the hydrogen cracking susceptibility, titanium was used to inoculate the weld pool in iron aluminide alloy FA-129. Although the fusion zone microstructure was significantly refined by this method, the fracture stress was found to decrease with titanium additions. This decrease is attributed to an increase in inclusions at the grain boundaries.

Development of aluminide coatings on vanadium-base alloys in liquid lithium

International Nuclear Information System (INIS)

Park, J.H.; Dragel, D.

1993-01-01

Aluminide coatings were produced on vanadium and vanadium-base alloys by exposure of the materials to liquid lithium that contained 3/5 at.% dissolved aluminum in sealed V and V-20 wt.% Ti capsules at temperatures between 775 and 880 degrees C. After each test, the capsules were opened and the samples were examined by optical microscopy and scanning electron microscopy (SEM), and analyzed by electron-energy-dispersive spectroscopy (EDS) and X-ray diffraction. Hardness of the coating layers and bulk alloys was determined by microidentation techniques. The nature of the coatings, i.e., surface coverage, thickness, and composition, varied with exposure time and temperature, solute concentration in lithium, and alloy composition. Solute elements that yielded adherent coatings on various substrates can provide a means of developing in-situ electrical insulator coatings by reaction of the reactive layers with dissolved nitrogen in liquid lithium

Gamma titanium aluminide production using the Induction Skull Melting (ISM) process

International Nuclear Information System (INIS)

Reed, S.

1995-01-01

Since 1985, more than 2,000 titanium aluminide heats have been produced using the Induction Skull Melting (ISM) process. The history of ISM/Gamma production will be discussed in this paper. Gamma titanium aluminide processing with Induction Skull Melting offers many advantages over other types of reactive alloy melting methods. These advantages will be discussed as well as drawbacks. Also, potential markets and applications for ISM/Gamma will be presented

Effect of Nb on phase transformations and microstructure in high Nb titanium aluminides

International Nuclear Information System (INIS)

Bean, Glenn E.; Kesler, Michael S.; Manuel, Michele V.

2014-01-01

Highlights: • Thermodynamically-guided design of heat treatment schedules. • Linking chemistry and heat treatment to phase morphology. • Strong dependence of phase transformation behavior on Nb concentration. - Abstract: Titanium aluminides are of interest due to their high specific strength and performance up to 750 °C. Research into high-Nb γ-TiAl based titanium aluminides has shown promising improvements in performance by introduction of the σ-Nb 2 Al phase. However, one current challenge is improving mechanical properties at room and elevated temperatures in order to enable their further implementation. These properties are closely tied with microstructural refinement, and thus phase evolution and microstructural development is the focus of this work. Phase transformation temperatures and stability ranges were determined experimentally through DSC analysis of arc melted alloys, then compared with predictions based upon computational models, and investigated through heat treatment of experimental alloys to develop an ultrafine γ + σ microstructure

Effect of Nb on phase transformations and microstructure in high Nb titanium aluminides

Energy Technology Data Exchange (ETDEWEB)

Bean, Glenn E.; Kesler, Michael S.; Manuel, Michele V., E-mail: mmanuel@mse.ufl.edu

2014-11-15

Highlights: • Thermodynamically-guided design of heat treatment schedules. • Linking chemistry and heat treatment to phase morphology. • Strong dependence of phase transformation behavior on Nb concentration. - Abstract: Titanium aluminides are of interest due to their high specific strength and performance up to 750 °C. Research into high-Nb γ-TiAl based titanium aluminides has shown promising improvements in performance by introduction of the σ-Nb{sub 2}Al phase. However, one current challenge is improving mechanical properties at room and elevated temperatures in order to enable their further implementation. These properties are closely tied with microstructural refinement, and thus phase evolution and microstructural development is the focus of this work. Phase transformation temperatures and stability ranges were determined experimentally through DSC analysis of arc melted alloys, then compared with predictions based upon computational models, and investigated through heat treatment of experimental alloys to develop an ultrafine γ + σ microstructure.

Effects of high temperature surface oxides on room temperature aqueous corrosion and environmental embrittlement of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Buchanan, R.A.; Perrin, R.L.

1996-09-01

Studies were conducted to determine the effects of high-temperature surface oxides, produced during thermomechanical processing, heat treatment (750 {degrees}C in air, one hour) or simulated in-service-type oxidation (1000{degrees}C in air, 24 hours) on the room-temperature aqueous-corrosion and environmental-embrittlement characteristics of iron aluminides. Materials evaluated included the Fe{sub 3}Al-based iron aluminides, FA-84, FA-129, FAL and FAL-Mo, a FeAl-based iron aluminide, FA-385, and a disordered low-aluminum Fe-Al alloy, FAPY. Tests were performed in a mild acid-chloride solution to simulate aggressive atmospheric corrosion. Cyclic-anodic-polarization tests were employed to evaluate resistances to localized aqueous corrosion. The high-temperature oxide surfaces consistently produced detrimental results relative to mechanically or chemically cleaned surfaces. Specifically, the pitting corrosion resistances were much lower for the as-processed and 750{degrees} C surfaces, relative to the cleaned surfaces, for FA-84, FA-129, FAL-Mo, FA-385 and FAPY. Furthermore, the pitting corrosion resistances were much lower for the 1000{degrees}C surfaces, relative to cleaned surfaces, for FA-129, FAL and FAL-Mo.

First-principles interatomic potentials for transition-metal aluminides. III. Extension to ternary phase diagrams

Science.gov (United States)

Widom, Mike; Al-Lehyani, Ibrahim; Moriarty, John A.

2000-08-01

Modeling structural and mechanical properties of intermetallic compounds and alloys requires detailed knowledge of their interatomic interactions. The first two papers of this series [Phys. Rev. B 56, 7905 (1997); 58, 8967 (1998)] derived first-principles interatomic potentials for transition-metal (TM) aluminides using generalized pseudopotential theory (GPT). Those papers focused on binary alloys of aluminum with first-row transition metals and assessed the ability of GPT potentials to reproduce and elucidate the alloy phase diagrams of Al-Co and Al-Ni. This paper addresses the phase diagrams of the binary alloy Al-Cu and the ternary systems Al-Co-Cu and Al-Co-Ni, using GPT pair potentials calculated in the limit of vanishing transition-metal concentration. Despite this highly simplifying approximation, we find rough agreement with the known low-temperature phase diagrams, up to 50% total TM concentration provided the Co fraction is below 25%. Full composition-dependent potentials and many-body interactions would be required to correct deficiencies at higher Co concentration. Outside this troublesome region, the experimentally determined stable and metastable phases all lie on or near the convex hull of a scatter plot of energy versus composition. We verify, qualitatively, reported solubility ranges extending binary alloys into the ternary diagram in both Al-Co-Cu and Al-Co-Ni. Finally, we reproduce previously conjectured transition-metal positions in the decagonal quasicrystal phase.

Microstructural Evolution of NiCoCrAlHfYSi and NiCoCrAlTaY Coatings Deposited by AC-HVAF and APS

Science.gov (United States)

Han, Yujun; Chen, Hongfei; Gao, Dong; Yang, Guang; Liu, Bin; Chu, Yajie; Fan, Jinkai; Gao, Yanfeng

2017-12-01

The chemical composition of NiCoCrAlHfYSi with a suitable particle size, deposited using an activated combustion-high velocity air fuel (AC-HVAF) spray, is a potentially promising process because dense, continuous and pure alumina can be formed on the surface of the MCrAlY metallic coatings after isothermal oxidation exposure. The NiCoCrAlHfYSi (Amdry386) and NiCoCrAlTaY (Amdry997) coatings were produced using AC-HVAF and APS, respectively. Isothermal oxidation was subsequently conducted at 1050 °C in air for 200 h. This paper compares the characteristics of four coated samples, including the surface roughness, elastic modulus, hardness, oxide content, microstructural characteristics and phase evolution of thermally grown oxides (TGO). The growth of both the TGO and alumina scales in the TGO of the HVAF386 coating was relatively rapid. The θ- to α-alumina phase transformation was strongly determined by the Hf and Si dopants in the HVAF386 coating. Finally, the extent of grain refinement and deformation storage energy in the HVAF997 coatings were determined to be significantly crucial for the θ- to α-alumina phase transformation.

Three-dimensional rigid multiphase networks providing high-temperature strength to cast AlSi10Cu5Ni1-2 piston alloys

International Nuclear Information System (INIS)

Asghar, Z.; Requena, G.; Boller, E.

2011-01-01

The three-dimensional (3-D) architecture of rigid multiphase networks present in AlSi10Cu5Ni1 and AlSi10Cu5Ni2 piston alloys in as-cast condition and after 4 h spheroidization treatment is characterized by synchrotron tomography in terms of the volume fraction of rigid phases, interconnectivity, contiguity and morphology. The architecture of both alloys consists of α-Al matrix and a rigid long-range 3-D network of Al 7 Cu 4 Ni, Al 4 Cu 2 Mg 8 Si 7 , Al 2 Cu, Al 15 Si 2 (FeMn) 3 and AlSiFeNiCu aluminides and Si. The investigated architectural parameters of both alloys studied are correlated with room-temperature and high-temperature (300 deg. C) strengths as a function of solution treatment time. The AlSi10Cu5Ni1 and AlSi10Cu5Ni2 alloys behave like metal matrix composites with 16 and 20 vol.% reinforcement, respectively. Both alloys have similar strengths in the as-cast condition, but the AlSi10Cu5Ni2 is able to retain ∼15% higher high temperature strength than the AlSi10Cu5Ni1 alloy after more than 4 h of spheroidization treatment. This is due to the preservation of the 3-D interconnectivity and the morphology of the rigid network, which is governed by the higher degree of contiguity between aluminides and Si.

The effects of zirconium and carbon on the hot cracking resistance of iron aluminides. Topical report

Energy Technology Data Exchange (ETDEWEB)

Mulac, B.L.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States). Dept. of Metallurgical and Materials Engineering; David, S.A. [Oak Ridge National Lab., TN (United States)

1998-02-01

Iron aluminides have been of interest for about 60 years because of their good high temperature strengths (below 600{degrees}C) and excellent oxidation and sulfidation resistance, as well as their relatively low cost and conservation of strategic elements. These advantageous properties have driven the development of iron aluminides as potential structural materials. However, the industrial application of iron aluminides has been inhibited because of a sharp reduction in strength at temperatures higher than 600{degrees}C and low ductility at ambient temperatures due to hydrogen embrittlement. Oak Ridge National Laboratory has shown in recent years that room temperature properties of alloys containing 28% Al (all compositions are in atomic percent unless otherwise noted) can be improved through thermomechanical processing and alloying. Iron aluminides must have good weldability if they are to be used as structural materials. A coarse fusion zone microstructure is formed when iron aluminides are welded, increasing their susceptibility to cold cracking in water vapor. A recent study at Colorado School of Mines has shown that refining the fusion zone microstructure by weld pool oscillation effectively reduces cold cracking. Weld pool inoculation has been shown to refine fusion zone microstructures, but coarse carbide distribution caused this approach to reducing cold cracking to be ineffective.

High-velocity-oxidation performance of metal-chromium-aluminum (MCrAl), cermet, and modified aluminide coatings on IN-100 and type VIA alloys at 1093 C

Science.gov (United States)

Deadmore, D. L.

1974-01-01

Cermet, MCrAl, and modified aluminide types of coatings applied to IN-100 and NASA-TRW-VIA alloy specimens were cyclically oxidation tested in a high velocity (Mach 1) gas flame at 1093 C. Several coating compositions of each type were evaluated for oxidation resistance. The modified aluminide coating, Pt-Al, applied to alloy 6A proved to be the best, providing oxidation protection to approximately 750 hours based on weight change measurements. The second best, a CoCrAlY coating applied to 6A, provided protection to 450 hours. The third best was a cermet + aluminide coating on 6A with a protection time to 385 hours.

First-principles interatomic potentials for transition-metal aluminides. III. Extension to ternary phase diagrams

International Nuclear Information System (INIS)

Widom, Mike; Al-Lehyani, Ibrahim; Moriarty, John A.

2000-01-01

Modeling structural and mechanical properties of intermetallic compounds and alloys requires detailed knowledge of their interatomic interactions. The first two papers of this series [Phys. Rev. B 56, 7905 (1997); 58, 8967 (1998)] derived first-principles interatomic potentials for transition-metal (TM) aluminides using generalized pseudopotential theory (GPT). Those papers focused on binary alloys of aluminum with first-row transition metals and assessed the ability of GPT potentials to reproduce and elucidate the alloy phase diagrams of Al-Co and Al-Ni. This paper addresses the phase diagrams of the binary alloy Al-Cu and the ternary systems Al-Co-Cu and Al-Co-Ni, using GPT pair potentials calculated in the limit of vanishing transition-metal concentration. Despite this highly simplifying approximation, we find rough agreement with the known low-temperature phase diagrams, up to 50% total TM concentration provided the Co fraction is below 25%. Full composition-dependent potentials and many-body interactions would be required to correct deficiencies at higher Co concentration. Outside this troublesome region, the experimentally determined stable and metastable phases all lie on or near the convex hull of a scatter plot of energy versus composition. We verify, qualitatively, reported solubility ranges extending binary alloys into the ternary diagram in both Al-Co-Cu and Al-Co-Ni. Finally, we reproduce previously conjectured transition-metal positions in the decagonal quasicrystal phase. (c) 2000 The American Physical Society

Effects of thermomechanical processing on titanium aluminide strip cast by the melt overflow process

Energy Technology Data Exchange (ETDEWEB)

Gaspar, T.A. (Ribbon Technology Corporation, PO Box 30758, Columbus, OH 43230 (United States)); Hackman, L.E. (Ribbon Technology Corporation, PO Box 30758, Columbus, OH 43230 (United States)); Batawi, E. (Sulzer-Innotec, Division 1511, PO Box 65, Winterthur 8404 (Switzerland)); Peters, J.A. (Sulzer-Innotec, Division 1511, PO Box 65, Winterthur 8404 (Switzerland))

1994-05-01

The objective of this research project was to investigate the feasibility of producing titanium aluminide foils from direct cast strip using ribbon technology''s plasma melt overflow process. Niobium-modified Ti[sub 3]Al alloys were melted in a cold copper crucible using a transferred plasma arc and then direct cast into strip on a rotating chill roll.Samples cut from the as-cast Ti[sub 3]Al-Nb ([alpha][sub 2]) titanium aluminide strip were encapsulated into a pack. The packs were heated to the rolling temperature and then hot rolled at low strain rates. Foils 70 [mu]m (0.003 in) thick, having a uniform [alpha][sub 2]-B2 microstructure with oxygen contents as low as 900 wt.ppm were obtained after pack rolling. The strips and foils were characterized in terms of microstructure and chemical composition in the as-received, heat-treated and pack-rolled conditions.The results indicated that it was technically feasible to produce foils from direct cast titanium aluminide strip using pack-rolling technology. The advantage of this technology lies in its cost-effectiveness, since the relatively low cost direct-cast titanium aluminide strip was thermomechanically processed into foil with the desired microstructure without any intermediate processing steps. ((orig.))

Formation of Ni(Al, Mo) solid solutions by mechanical alloying and their ordering on heating

International Nuclear Information System (INIS)

Portnoj, V.K.; Tomilin, I.A.; Blinov, A.M.; Kulik, T.

2002-01-01

The Ni(Al, Mo) solid solutions with different crystalline lattice periods (0.3592 and 0.3570 nm correspondingly) are formed in the course of the Ni 70 Al 25 Mo 5 and Ni 75 Al 20 Mo 5 powder mixtures mechanical alloying (MA) (through the mechanical activation in a vibrating mill). After MA the Mo atoms in the Ni 75 Al 20 Mo 5 mixture completely replace the aluminium positions with formation of the Ni 75 (AlMo) 25 (the L1 2 -type) ternary ordered phase, whereby such a distribution remains after heating up to 700 deg C. The Ni(Al, Mo) metastable solution is formed by MA in the Ni 75 Al 20 Mo 5 mixture, which decays with the release of molybdenum and the remained aluminide undergoes ordering by the L1 2 -type [ru

High temperature oxidation behavior of aluminide on a Ni-based single crystal superalloy in different surface orientations

Institute of Scientific and Technical Information of China (English)

Fahamsyah H.Latief; Koji Kakehi; El-Sayed M.Sherif

2014-01-01

An investigation on oxidation behavior of coated Ni-based single crystal superalloy in different surface orientations has been carried out at 1100 1C. It has been found that the {100} surface shows a better oxidation resistance than the {110} one, which is attributed that the {110}surface had a slightly higher oxidation rate when compared to the {100} surface. The experimental results also indicated that the anisotropic oxidation behavior took place even with a very small difference in the oxidation rates that was found between the two surfaces. The differences of the topologically close packed phase amount and its penetration depth between the two surfaces, including the ratio of α-Al2O3 after 500 h oxidation, were responsible for the oxidation anisotropy.

Saturated bonds and anomalous electronic transport in transition-metal aluminides

Energy Technology Data Exchange (ETDEWEB)

Schmidt, T.

2006-05-22

This thesis deals with the special electronic properties of the transition-metal aluminides. Following quasicrystals and their approximants it is shown that even materials with small elementary cells exhibit the same surprising effects. So among the transition-metal aluminides also semi-metallic and semiconducting compounds exist, although if they consist of classic-metallic components like Fe, Al, or Cr. These properties are furthermore coupled with a deep pseusogap respectively gap in the density of states and strongly covalent bonds. Bonds are described in this thesis by two eseential properties. First by the bond charge and second by the energetic effect of the bond. It results that in the caes of semiconducting transition-metal aluminides both a saturation of certain bonds and a bond-antibond alteration in the Fermi level is present. By the analysis of the near-order in form of the so-calles coordination polyeders it has been succeeded to establish a simple rule for semiconductors, the five-fold coordination for Al. This rule states that aluminium atoms with their three valence electrons are not able to build more than five saturated bonds to their nearest transition-metal neighbours. In excellent agreement with the bond angles predicted theoretically under assumption of equal-type bonds it results that all binary transition-element aluminide semiconductors exhibit for the Al atoms the same near order. Typical values for specific resistances of the studied materials at room temperature lie in the range of some 100 {mu}{omega}cm, which is farly larger than some 10 {mu}{omega}cm as in the case of the unalloyed metals. SUrprising is furthermore a high transport anisotropy with a ratio of the specific resistances up to 3.0. An essential result of this thesis can be seen in the coupling of the properties of the electronic transport and the bond properties. The small conducitivities could be explained by small values in the density of states and a bond

A respiratory model for uranium aluminide based on occupational data

International Nuclear Information System (INIS)

Leggett, R W; Eckerman, K F; Jr, J D Boice

2005-01-01

As part of an epidemiological study, doses from intake of radionuclides were estimated for workers employed during a 52-year period at the Rocketdyne/Atomics International facility in California. The facility was involved in a variety of research programmes, including nuclear fuel fabrication, spent nuclear fuel decladding, and reactor operation and disassembly. Most of the documented intakes involved inhalation of enriched uranium (U), fission products, or plutonium (Pu). Highest doses were estimated for a group of workers exposed to airborne uranium aluminide (UAl x ) during the fabrication of reactor fuel plates. Much of the exposure to UAl x occurred early in the fuel fabrication programme, before it was recognised that intake and lung retention were being underestimated from urinary data due to an unexpected delayed dissolution of the inhaled material. In workers who had been removed from exposure, the rate of urinary excretion of U increased for a few months, peaked, and then declined at a rate consistent with moderately soluble material. This pattern differs markedly from the monotonically decreasing absorption rates represented by the default absorption types in the Human Respiratory Tract Model (HRTM) of the International Commission on Radiological Protection (ICRP). This paper summarises the findings on the behaviour of UAl x in these workers and describes material-specific parameter values of the HRTM based on this information

Method of manufacturing iron aluminide by thermomechanical processing of elemental powders

Science.gov (United States)

Deevi, Seetharama C.; Lilly, Jr., A. Clifton; Sikka, Vinod K.; Hajaligol, Mohammed R.

2000-01-01

A powder metallurgical process of preparing iron aluminide useful as electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 20 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1 % rare earth metal, .ltoreq.1% oxygen, and/or .ltoreq.3% Cu. The process includes forming a mixture of aluminum powder and iron powder, shaping the mixture into an article such as by cold rolling the mixture into a sheet, and sintering the article at a temperature sufficient to react the iron and aluminum powders and form iron aluminide. The sintering can be followed by hot or cold rolling to reduce porosity created during the sintering step and optional annealing steps in a vacuum or inert atmosphere.

Simulation of uranium aluminide dissolution in a continuous aluminum dissolver system

International Nuclear Information System (INIS)

Evans, D.R.; Farman, R.F.; Christian, J.D.

1990-01-01

This paper reports on the Idaho Chemical Processing Plant (ICPP) which recovers highly-enriched uranium (uranium that contains at least 20 atom percent 235 U) from spent nuclear reactor fuel by dissolution of the fuel elements and extraction of the uranium from the aqueous dissolver product. Because the uranium is highly-enriched, consideration must be given to whether a critical mass can form at any stage of the process. In particular, suspended 235 U-containing particles are of special concern, due to their high density (6.8 g/cm 3 ) and due to the fact that they can settle into geometrically unfavorable configurations when not adequately mixed. A portion of the spent fuel is aluminum-alloy-clad uranium aluminide (UAl 3 ) particles, which dissolve more slowly than the cladding. As the aluminum alloy cladding dissolves in mercury-catalyzed nitric acid, UAl 3 is released. Under standard operating conditions, the UAl 3 dissolves rapidly enough to preclude the possibility of forming a critical mass anywhere in the system. However, postulated worst-case abnormal operating conditions retard uranium aluminide dissolution, and thus require evaluation. To establish safety limits for operating parameters, a computerized simulation model of uranium aluminide dissolution in the aluminum fuel dissolver system was developed

A Review on the Properties of Iron Aluminide Intermetallics

Directory of Open Access Journals (Sweden)

Mohammad Zamanzade

2016-01-01

Full Text Available Iron aluminides have been among the most studied intermetallics since the 1930s, when their excellent oxidation resistance was first noticed. Their low cost of production, low density, high strength-to-weight ratios, good wear resistance, ease of fabrication and resistance to high temperature oxidation and sulfurization make them very attractive as a substitute for routine stainless steel in industrial applications. Furthermore, iron aluminides allow for the conservation of less accessible and expensive elements such as nickel and molybdenum. These advantages have led to the consideration of many applications, such as brake disks for windmills and trucks, filtration systems in refineries and fossil power plants, transfer rolls for hot-rolled steel strips, and ethylene crackers and air deflectors for burning high-sulfur coal. A wide application for iron aluminides in industry strictly depends on the fundamental understanding of the influence of (i alloy composition; (ii microstructure; and (iii number (type of defects on the thermo-mechanical properties. Additionally, environmental degradation of the alloys, consisting of hydrogen embrittlement, anodic or cathodic dissolution, localized corrosion and oxidation resistance, in different environments should be well known. Recently, some progress in the development of new micro- and nano-mechanical testing methods in addition to the fabrication techniques of micro- and nano-scaled samples has enabled scientists to resolve more clearly the effects of alloying elements, environmental items and crystal structure on the deformation behavior of alloys. In this paper, we will review the extensive work which has been done during the last decades to address each of the points mentioned above.

Aluminide Coating on Stainless Steel for Nuclear Reactor Application: A Preliminary Study

International Nuclear Information System (INIS)

Hishamuddin Husain; Zaifol Samsu; Yusof Abdullah; Muhamad Daud

2015-01-01

Stainless steels have been used as structural materials in the nuclear reactor since its first generation. Stainless steels type 304 and 316 are commonly used in structural components. Since the first generation materials, improvements were made on Stainless steels. This includes addition of stabilizing elements and by modification of metallurgical structure. This study investigates the formation of aluminide coating on Stainless steels by diffusion to help improve corrosion resistance. Stainless steels type 304 and 316 substrates were immersed in molten aluminium at 750 degree Celsius for 5 minutes. Interaction between molten aluminium and solid to form the outer aluminide coating by hot dipped aluminizing is studied. (Author)

Effect of cerium addition on the corrosion behaviour of carbon-alloyed iron aluminides

International Nuclear Information System (INIS)

Sriram, S.; Balasubramaniam, R.; Mungole, M.N.; Bharagava, S.; Baligidad, R.G.

2006-01-01

The effect of Ce addition on the microstructure and corrosion behavior of carbon-alloyed iron aluminides Fe-20.0Al-2.0C, Fe-18.5Al-3.6C and Fe-19.2Al-3.3C-0.07Ce (in at.%) has been studied. The potentiodynamic polarization behaviour of the alloys was evaluated in freely aerated 0.25 mol/l H 2 SO 4 . A 0.05% C steel was used for comparison purposes. All the alloys exhibited active-passive behaviour in the acidic solution. The addition of Ce destroyed passivity as indicated by lower breakdown potentials in polarization studies. This has been related to the finer distribution of the carbides in the microstructure. Corrosion rates were evaluated by immersion testing. The iron aluminide with Ce addition exhibited a lower corrosion rate compared to the aluminides without Ce addition. This has been attributed to modifications in surface film with Ce addition. Scanning electron microscopy of corroded surfaces indicated that the carbon-alloyed intermetallics were susceptible to localized galvanic corrosion due to the presence of carbides in the microstructure

Spallation of oxide scales from NiCrAlY overlay coatings

International Nuclear Information System (INIS)

Strawbridge, A.; Evans, H.E.; Ponton, C.B.

1997-01-01

A common method of protecting superalloys from aggressive environments at high temperatures is by plasma spraying MCrAlY (M = Fe, Ni and/or Co) to form an overlay coating. Oxidation resistance is then conferred through the development of an alumina layer. However, the use of such coatings is limited at temperatures above about 1100 C due to rapid failure of the protective oxide scales. In this study, the oxidation behaviour of air-plasma-sprayed NiCrAlY coatings has been investigated at 1200 C in 1 atm air. A protective alumina layer develops during the early stages, but breakaway oxidation occurs after prolonged exposure. The results suggest that the critical temperature drop to initiate failure is inversely proportional to the scale thickness, and an analytical model is put forward to explain this behaviour. Local surface curvature of the coating can lead to delamination within the oxide during cooling and it is shown that the largest individual pore in a spall region is the critical flaw for oxide fracture. (orig.)

Effects of stress concentrations on the fatigue life of a gamma based titanium aluminide

International Nuclear Information System (INIS)

Trail, S.J.; Bowen, P.

1995-01-01

S-N curves for a gamma based titanium aluminide alloy of composition Ti-47.2Al-2.1Mn-1.9Nb(at.%)+2TiB 2 (wt.%) have been used to define fatigue life. Effects of residual stress, stressed volume, loading ratio, loading mode, elevated temperature and surface roughness have been considered. Residual tensile stresses and micro-cracking are introduced by Electro Discharge Machining and the fatigue life is reduced slightly compared with polished samples. Notched fatigue tests show a significant notch strengthening effect which increases with increasing stress concentration factor. The fracture surfaces of specimens tested at room temperature reveal fully brittle failure mechanisms and no evidence of stable crack growth is observed. The fatigue life appears, therefore, to be determined predominantly by the number of cycles to crack initiation. At the elevated temperature of 830 C, evidence for some stable fatigue crack growth has been found. Probable sites for crack initiation are addressed

Relationship of interaction of titanium aluminides with alloying elements as a basis for design of high-temperature alloys and composites

International Nuclear Information System (INIS)

Povarova, K.B.; Bannykh, O.A.; Antonova, A.V.

2002-01-01

One analyzed the available ternary phase diagrams of Ti-Al-AE where AE - alloying metal or metalloid. Nature of interaction of titanium aluminides, in particular, α 2 -Ti 3 Al, γ-TiAl and TiAl 3 with alloying elements (AE) in the uninvestigated systems was hypothesized with regard to the available binary and ternary phase diagrams and data on electron structure of AE. One determined that structure of Ti-Al-AE ternary phase diagrams, namely, position of domains of γ-TiAl and α 2 -Ti 3 Al base solid solutions, nature of substitution for AE positions in Ti or Al sublattices and position of (α 2 +γ)/γ domain boundary were governed by likeness or difference of electron structure of AE and of the substituted metal (Ti or Al) in titanium aluminide lattice and by value of dimension factor (difference of atomic radii of Al and Ti or Al). One analyzed promises offered by application of solid solution alloying and microalloying of aluminides by I-VIII group metals of the Periodic System [ru

A comparative study on laser processing of commercially available titanium aluminide (TI-48AL-2CR-2NB) and in-situ alloying of titanium aluminide

CSIR Research Space (South Africa)

Hoosain, Shaik E

2017-11-01

Full Text Available Titanium aluminides (TiAl) are acknowledged as promising high temperature structural materials due to their high melting point, high strength to density, high elastic modulus and high creep strength. Due to their low ductility, it is difficult...

Recent advances in alloy design of Ni{sub 3}Al alloys for structural use

Energy Technology Data Exchange (ETDEWEB)

Liu, C.T.; George, E.P.

1996-12-31

This is a comprehensive review of recent advances in R&D of Ni{sub 3}Al-based alloys for structural use at elevated temperatures in hostile environments. Recent studies indicate that polycrystalline Ni{sub 3}Al is intrinsically quite ductile at ambient temperatures, and its poor tensile ductility and brittle grain-boundary fracture are caused mainly by moisture-induced hydrogen embrittlement when the aluminide is tested in moisture- or hydrogen-containing environments. Tensile ductility is improved by alloying with substitutional and interstitial elements. Among these additives, B is most effective in suppressing environmental embrittlement and enhancing grain-boundary cohesion, resulting in a dramatic increase of tensile ductility at room temperature. Both B-doped and B-free Ni{sub 3}Al alloys exhibit brittle intergranular fracture and low ductility at intermediate temperatures (300-850 C) because of oxygen-induced embrittlement in oxidizing environments. Cr is found to be most effective in alleviating elevated-temperature embrittlement. Parallel efforts on alloy development using physical metallurgy principles have led to development of several Ni{sub 3}Al alloys for industrial use. The unique properties of these alloys are briefly discussed. 56 refs, 15 figs, 3 tabs.

Microstructural and mechanical property characterization of ingot metallurgy ODS iron aluminide

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.; Howell, C.R. [Oak Ridge National Lab., TN (United States); Hall, F.; Valykeo, J. [Hoskins Mfg. Co., Hamburg, MI (United States)

1997-12-01

This paper deals with a novel, lower cost method of producing a oxide dispersion strengthened (ODS) iron-aluminide alloy. A large 250-kg batch of ODS iron-aluminide alloy designated as FAS was produced by Hoskins Manufacturing Company (Hoskins) [Hamburg, Michigan] using the new process. Plate and bar stock of the ODS alloy were the two major products received. Each of the products was characterized for its microstructure, including grain size and uniformity of oxide dispersion. Tensile tests were completed from room temperature to 1100 C. Only 100-h creep tests were completed at 800 and 1000 C. The results of these tests are compared with the commercial ODS alloy designated as MA-956. An assessment of these data is used to develop future plans for additional work and identifying applications.

In-depth study of the mechanical properties for Fe_3Al based iron aluminide fabricated using the wire-arc additive manufacturing process

International Nuclear Information System (INIS)

Shen, Chen; Pan, Zengxi; Cuiuri, Dominic; Dong, Bosheng; Li, Huijun

2016-01-01

An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate iron aluminide alloy in-situ, through separate feeding of pure Fe and Al wires into a molten pool that is generated by the gas tungsten arc welding (GTAW) process. This paper investigates the morphologies, chemical compositions and mechanical properties of the as-fabricated 30 at% Al iron aluminide wall components, and how these properties vary at different locations within the buildup wall. The tensile properties are also measured in different loading orientations; as epitaxial growth of large columnar grains is observed in the microstructures. Fe_3Al is the only phase detected in the middle buildup section of the wall structure, which constitutes the majority of the deposited material. The bottom section of the structure contains a dilution affected region where some acicular Fe_3AlC_0_._5 precipitates can be observed, induced by carbon from the steel substrate that was used for fabrication. The microhardness and chemical composition indicate relatively homogeneous material properties throughout the buildup wall. However, the tensile properties are very different in the longitudinal direction and normal directions, due to epitaxial growth of large columnar grains. In general, the results have demonstrated that the WAAM process is capable of producing full density in-situ-alloyed iron aluminide components with tensile properties that are comparable to powder metallurgy methods.

Advances in the Systems and Processes for the Production of Gamma Titanium Aluminide Bars and Powder

Science.gov (United States)

Haun, Robert E.

2017-12-01

A historical look at the melt processing of gamma titanium aluminides is presented first, followed by recent advances in melting equipment design by Retech to produce 50-mm and 100-mm-diameter ingots up to 1000 mm long. Equipment design for the economical production of gamma titanium aluminide powder is then discussed. The focus in industry has shifted away from basic research to cost-effective production of these titanium alloys for aerospace and automotive engine applications.

Management of the acceptance process of RTR aluminide type spent fuel

International Nuclear Information System (INIS)

Auziere, P.; Thomasson, J.

2002-01-01

A wide range of Research Test Reactor aluminide type spent fuel is already received for treatment conditioning at the La Hague reprocessing complex. Such a diversity calls for an utmost attention to be paid to all safety-related systems and technical aspects, to all regulatory and administrative constraints. Despite of such multiple data inputs and rigid constraints, a close cooperation between the Research Reactor operator and COGEMA enables to reach adequate and cost effective solutions also relevant to spent fuel having had an uneven history. The acceptance process is primarily based on the client descriptive data and status declaration issued by the Research Reactor (RR) operator under QA. This acceptance process is a key step, to be keenly scheduled as it is directly interactive with the RR evacuation plans and the La Hague industrial plant program. It is also governed by the reviews conducted by the French Safety Authority and generally translated into operational authorisations. Concerned by maintaining high safety standards, reliable and proven operational levels of its nuclear services performed in the La Hague facilities COGEMA includes, all through this acceptance process, the operating, regulatory and administrative requirements. This paper sets forth an overview of the approach implemented in the COGEMA organisation for the management of the acceptance process of RTR aluminide type spent fuel. (author)

Evaluation of the intrinsic and extrinsic fracture behavior of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Cooper, B.R.; Kang, B.S. [West Virginia Univ., Morgantown, WV (United States)

1998-07-27

Iron aluminides have excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperatures with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides has been undertaken. The modeling and the experimental work connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component has been on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}Al and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}Al. These calculations include lattice relaxation effects which are quite large for one of the two types of iron sites. This has significant implications for vacancy clustering effects with consequences for hydrogen diffusion. Indeed, the ab-initio-based estimate of the divacancy binding energy indicates a likely tendency toward such clustering for iron vacancies on the sites with large lattice relaxation. The experimental work has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior.

In-depth study of the mechanical properties for Fe{sub 3}Al based iron aluminide fabricated using the wire-arc additive manufacturing process

Energy Technology Data Exchange (ETDEWEB)

Shen, Chen; Pan, Zengxi, E-mail: zengxi@uow.edu.au; Cuiuri, Dominic; Dong, Bosheng; Li, Huijun

2016-07-04

An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate iron aluminide alloy in-situ, through separate feeding of pure Fe and Al wires into a molten pool that is generated by the gas tungsten arc welding (GTAW) process. This paper investigates the morphologies, chemical compositions and mechanical properties of the as-fabricated 30 at% Al iron aluminide wall components, and how these properties vary at different locations within the buildup wall. The tensile properties are also measured in different loading orientations; as epitaxial growth of large columnar grains is observed in the microstructures. Fe{sub 3}Al is the only phase detected in the middle buildup section of the wall structure, which constitutes the majority of the deposited material. The bottom section of the structure contains a dilution affected region where some acicular Fe{sub 3}AlC{sub 0.5} precipitates can be observed, induced by carbon from the steel substrate that was used for fabrication. The microhardness and chemical composition indicate relatively homogeneous material properties throughout the buildup wall. However, the tensile properties are very different in the longitudinal direction and normal directions, due to epitaxial growth of large columnar grains. In general, the results have demonstrated that the WAAM process is capable of producing full density in-situ-alloyed iron aluminide components with tensile properties that are comparable to powder metallurgy methods.

Preparation of aluminide coatings on the inner surface of tubes by heat treatment of Al coatings electrodeposited from an ionic liquid

International Nuclear Information System (INIS)

Xue, Dongpeng; Chen, Yimin; Ling, Guoping; Liu, Kezhao; Chen, Chang’an; Zhang, Guikai

2015-01-01

Highlights: • Al coating is prepared on the inner surface of one-meter tube. • Al coating shows good adherence to the substrate. • The thickness of Al coating is uniform along the tube. • Aluminide coating is obtained by heat treating Al coating. • Structure of aluminide coating is regulated by different thickness of Al coating. - Abstract: Aluminide coatings were prepared on the inner surface of 316L stainless steel tubes with size of Ø 12 mm × 1000 mm by heat-treating Al coatings electrodeposited from AlCl 3 -1-ethyl-3-methyl-imidazolium chloride (AlCl 3 –EMIC) ionic liquid at room temperature. Studies on the electrolytic etching pretreatment of stainless tubes before Al coating electrodeposition were carried out. The Al coating showed good adherence to the substrate after electrolytic etching at 10 mA/cm 2 for 10 min. The thickness of Al coatings was uniform along the tube. The structure of prepared aluminide coatings can be regulated by different thickness of Al coating. The outer layer of aluminide coatings was FeAl, Fe 2 Al 5 and FeAl 3 for the samples of 1-μm, 5-μm and 10-μm thick Al coatings, respectively.

Steam oxidation resistance of Ni-aluminide/Fe-aluminide duplex coatings formed on creep resistant ferritic steels by low temperature pack cementation process

International Nuclear Information System (INIS)

Xiang, Z.D.; Zeng, D.; Zhu, C.Y.; Rose, S.R.; Datta, P.K.

2011-01-01

Research highlights: → The Ni 2 Al 3 /Fe 2 Al 5 duplex coating on ferritic steel is resistant against steam oxidation at 650 o C. → The coating shows evidence of enhanced thermal stability. → The enhanced thermal stability of the coating is facilitated by thermodynamic constraints. → The lifetime of the coating can be enhanced by controlling the layer structure of the coating. - Abstract: Steam oxidation resistance and thermal stability were studied at 650 o C for a coating with an outer Ni 2 Al 3 layer and an inner Fe 2 Al 5 layer formed on P92 steel surface. The parabolic rate law of oxidation was obeyed only in less than 2000 h with positive deviations occurring at longer oxidation times. The outer layer of the coating was transformed to NiAl during oxidation, but it remained stable once it was formed. The mechanisms for the enhanced thermal stability were discussed and a simple approach to enhancing the lifetime of the coating was proposed.

The free growth criterion for grain initiation in TiB 2 inoculated γ-titanium aluminide based alloys

Science.gov (United States)

Gosslar, D.; Günther, R.

2014-02-01

γ-titanium aluminide (γ-TiAl) based alloys enable for the design of light-weight and high-temperature resistant engine components. This work centers on a numerical study of the condition for grain initiation during solidification of TiB2 inoculated γ-TiAl based alloys. Grain initiation is treated according to the so-called free growth criterion. This means that the free growth barrier for grain initiation is determined by the maximum interfacial mean curvature between a nucleus and the melt. The strategy presented in this paper relies on iteratively increasing the volume of a nucleus, which partially wets a hexagonal TiB2 crystal, minimizing the interfacial energy and calculating the corresponding interfacial curvature. The hereby obtained maximum curvature yields a scaling relation between the size of TiB2 crystals and the free growth barrier. Comparison to a prototypical TiB2 crystal in an as cast γ-TiAl based alloy allowed then to predict the free growth barrier prevailing under experimental conditions. The validity of the free growth criterion is discussed by an interfacial energy criterion.

Nitriding behavior of Ni and Ni-based binary alloys

Energy Technology Data Exchange (ETDEWEB)

Fonovic, Matej

2015-01-15

Gaseous nitriding is a prominent thermochemical surface treatment process which can improve various properties of metallic materials such as mechanical, tribological and/or corrosion properties. This process is predominantly performed by applying NH{sub 3}+H{sub 2} containing gas atmospheres serving as the nitrogen donating medium at temperatures between 673 K and 873 K (400 C and 600 C). NH{sub 3} decomposes at the surface of the metallic specimen and nitrogen diffuses into the surface adjacent region of the specimen whereas hydrogen remains in the gas atmosphere. One of the most important parameters characterizing a gaseous nitriding process is the so-called nitriding potential (r{sub N}) which determines the chemical potential of nitrogen provided by the gas phase. The nitriding potential is defined as r{sub N} = p{sub NH{sub 3}}/p{sub H{sub 2}{sup 3/2}} where p{sub NH{sub 3}} and p{sub H{sub 2}} are the partial pressures of the NH{sub 3} and H{sub 2} in the nitriding atmosphere. In contrast with nitriding of α-Fe where the nitriding potential is usually in the range between 0.01 and 1 atm{sup -1/2}, nitriding of Ni and Ni-based alloys requires employing nitriding potentials higher than 100 atm{sup -1/2} and even up to ∞ (nitriding in pure NH{sub 3} atmosphere). This behavior is compatible with decreased thermodynamic stability of the 3d-metal nitrides with increasing atomic number. Depending on the nitriding conditions (temperature, nitriding potential and treatment time), different phases are formed at the surface of the Ni-based alloys. By applying very high nitriding potential, formation of hexagonal Ni{sub 3}N at the surface of the specimen (known as external nitriding) leads to the development of a compound layer, which may improve tribological properties. Underneath the Ni{sub 3}N compound layer, two possibilities exist: (i) alloying element precipitation within the nitrided zone (known as internal nitriding) and/or (ii) development of metastable and

High-rate sputter deposition of NiAl on sapphire fibers

Energy Technology Data Exchange (ETDEWEB)

Reichert, K.; Martinez, C.; Cremer, R.; Neuschuetz, D. [Lehrstuhl fuer Theoretische Huettenkunde, RWTH Aachen, Aachen (Germany)

2002-07-01

Once the fiber-matrix bonding has been optimized to meet the different requirements during fabrication and operation of the later composite component, sapphire fiber reinforced NiAl will be a potential candidate to substitute conventional superalloys as structural material for gas turbine blades. To improve the composite fabrication process, a direct deposition of the intermetallic matrix material onto hBN coated sapphire fibers prior to the consolidation of the fiber-matrix composite is proposed. It is believed that this will simplify the fabrication process and prevent pore formation during the diffusion bonding. In addition, the fiber volume fraction can be quite easily adjusted by varying the NiAl coating thickness. For this, a high-rate deposition of NiAl is in any case necessary. It has been achieved by a pulsed DC magnetron sputtering of combined Al-Ni targets with the fibers rotating between the two facing cathodes. The obtained nickel aluminide coatings were analyzed as to structure and composition by means of X-ray (GIXRD) as well as electron diffraction (RHEED) and X-ray photoelectron spectroscopy (XPS), respectively. The morphology of the NiAl coatings was examined by SEM. (orig.)

Oxide Dispersion Strengthened Iron Aluminide by CVD Coated Powders

Energy Technology Data Exchange (ETDEWEB)

Asit Biswas Andrew J. Sherman

2006-09-25

This I &I Category2 program developed chemical vapor deposition (CVD) of iron, aluminum and aluminum oxide coated iron powders and the availability of high temperature oxidation, corrosion and erosion resistant coating for future power generation equipment and can be used for retrofitting existing fossil-fired power plant equipment. This coating will provide enhanced life and performance of Coal-Fired Boilers components such as fire side corrosion on the outer diameter (OD) of the water wall and superheater tubing as well as on the inner diameter (ID) and OD of larger diameter headers. The program also developed a manufacturing route for readily available thermal spray powders for iron aluminide coating and fabrication of net shape component by powder metallurgy route using this CVD coated powders. This coating can also be applid on jet engine compressor blade and housing, industrial heat treating furnace fixtures, magnetic electronic parts, heating element, piping and tubing for fossil energy application and automotive application, chemical processing equipment , heat exchanger, and structural member of aircraft. The program also resulted in developing a new fabrication route of thermal spray coating and oxide dispersion strengthened (ODS) iron aluminide composites enabling more precise control over material microstructures.

Formation of alumina-aluminide coatings on ferritic-martensitic T91 steel

Directory of Open Access Journals (Sweden)

Choudhary R.K.

2014-01-01

Full Text Available In this work, alumina-aluminide coatings were formed on ferritic-martensitic T91 steel substrate. First, coatings of aluminum were deposited electrochemically on T91 steel in a room temperature AlCl3-1-ethyl-3-methyl imidazolium chloride ionic liquid, then the obtained coating was subjected to a two stage heat treatment procedure consisting of prolonged heat treatment of the sample in vacuum at 300 ○C followed by oxidative heat treatment in air at 650 ○C for 16 hours. X-ray diffraction measurement of the oxidatively heat treated samples indicated formation of Fe-Al and Cr-Al intermetallics and presence of amorphous alumina. Energy dispersive X-ray spectroscopy measurement confirmed 50 wt- % O in the oxidized coating. Microscratch adhesion test conducted on alumina-aluminide coating formed on T91 steel substrate showed no major adhesive detachment up to 20 N loads. However, adhesive failure was observed at a few discrete points on the coating along the scratch track.

Precipitation-strengthening effects in iron-aluminides

Energy Technology Data Exchange (ETDEWEB)

Maziasz, P.J.; McKamey, C.G.; Goodwin, G.M. [Oak Ridge National Laboratory, TN (United States)] [and others

1995-05-01

The purpose of this work is to produce precipitation to improve both high-temperature strength and room-temperature ductibility in FeAl-type(B2 phase) iron-aluminides. Previous work has focused on primarily wrought products, but stable precipitates can also refine the grain size and affect the properties of as-cast and/or welded material as well. New work began in FY 1994 on the properties of these weldable, strong FeAl alloys in the as-cast condition. Because the end product of this project is components for industry testing, simpler and better (cheaper, near-net-shape) processing methods must be developed for industrial applications of FeAl alloys.

Thermal and Irradiation Creep Behavior of a Titanium Aluminide in Advanced Nuclear Plant Environments

Science.gov (United States)

Magnusson, Per; Chen, Jiachao; Hoffelner, Wolfgang

2009-12-01

Titanium aluminides are well-accepted elevated temperature materials. In conventional applications, their poor oxidation resistance limits the maximum operating temperature. Advanced reactors operate in nonoxidizing environments. This could enlarge the applicability of these materials to higher temperatures. The behavior of a cast gamma-alpha-2 TiAl was investigated under thermal and irradiation conditions. Irradiation creep was studied in beam using helium implantation. Dog-bone samples of dimensions 10 × 2 × 0.2 mm3 were investigated in a temperature range of 300 °C to 500 °C under irradiation, and significant creep strains were detected. At temperatures above 500 °C, thermal creep becomes the predominant mechanism. Thermal creep was investigated at temperatures up to 900 °C without irradiation with samples of the same geometry. The results are compared with other materials considered for advanced fission applications. These are a ferritic oxide-dispersion-strengthened material (PM2000) and the nickel-base superalloy IN617. A better thermal creep behavior than IN617 was found in the entire temperature range. Up to 900 °C, the expected 104 hour stress rupture properties exceeded even those of the ODS alloy. The irradiation creep performance of the titanium aluminide was comparable with the ODS steels. For IN617, no irradiation creep experiments were performed due to the expected low irradiation resistance (swelling, helium embrittlement) of nickel-base alloys.

Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

Energy Technology Data Exchange (ETDEWEB)

Tang, H.P., E-mail: thpfys@126.com [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); Yang, G.Y.; Jia, W.P.; He, W.W.; Lu, S.L. [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); Qian, M., E-mail: ma.qian@rmit.edu.au [State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi' an 710016 (China); RMIT University, School of Aerospace, Mechanical and Manufacturing Engineering, Centre for Additive Manufacturing, Melbourne, VIC 3001 (Australia)

2015-06-11

Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways.

Additive manufacturing of a high niobium-containing titanium aluminide alloy by selective electron beam melting

International Nuclear Information System (INIS)

Tang, H.P.; Yang, G.Y.; Jia, W.P.; He, W.W.; Lu, S.L.; Qian, M.

2015-01-01

Additive manufacturing (AM) offers a radical net-shape manufacturing approach for titanium aluminide alloys but significant challenges still remain. A study has been made of the AM of a high niobium-containing titanium aluminide alloy (Ti–45Al–7Nb–0.3W, in at% throughout the paper) using selective electron beam melting (SEBM). The formation of various types of microstructural defects, including banded structures caused by the vaporization of aluminum, was investigated with respect to different processing parameters. To avoid both micro- and macro-cracks, the use of higher preheating temperatures and an intermediate reheating process (to reheat each solidified layer during SEBM) was assessed in detail. These measures enabled effective release of the thermal stress that developed during SEBM and therefore the avoidance of cracks. In addition, the processing conditions for the production of a fine full lamellar microstructure were identified. As a result, the Ti–45Al–7Nb–0.3W alloy fabricated showed outstanding properties (compression strength: 2750 MPa; strain-to-fracture: 37%). SEBM can be used to fabricate high performance titanium aluminide alloys with appropriate processing parameters and pathways

Fatigue-crack propagation in gamma-based titanium aluminide alloys at large and small crack sizes

International Nuclear Information System (INIS)

Kruzic, J.J.; Campbell, J.P.; Ritchie, R.O.

1999-01-01

Most evaluations of the fracture and fatigue-crack propagation properties of γ+α 2 titanium aluminide alloys to date have been performed using standard large-crack samples, e.g., compact-tension specimens containing crack sizes which are on the order of tens of millimeters, i.e., large compared to microstructural dimensions. However, these alloys have been targeted for applications, such as blades in gas-turbine engines, where relevant crack sizes are much smaller ( 5 mm) and (c ≅ 25--300 microm) cracks in a γ-TiAl based alloy, of composition Ti-47Al-2Nb-2Cr-0.2B (at.%), specifically for duplex (average grain size approximately17 microm) and refined lamellar (average colony size ≅150 microm) microstructures. It is found that, whereas the lamellar microstructure displays far superior fracture toughness and fatigue-crack growth resistance in the presence of large cracks, in small-crack testing the duplex microstructure exhibits a better combination of properties. The reasons for such contrasting behavior are examined in terms of the intrinsic and extrinsic (i.e., crack bridging) contributions to cyclic crack advance

Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

Energy Technology Data Exchange (ETDEWEB)

Z. Zak Fang; H. Y. Sohn

2009-08-31

Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

In-service testing of Ni{sub 3}Al coupons and trays in carburizing furnaces at Delphi Saginaw. CRADA final report

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.; Santella, M.L.; Viswanathan, S.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States); Chatterjee, M. [General Motors Corporaion, Saginaw Division (United States)

1998-08-01

This Cooperative Research and Development Agreement (CRADA) report deals with the development of nickel aluminide alloy for improved longer life heat-resistant fixture assemblies for batch and continuous pusher carburizing furnaces. The nickel aluminide development was compared in both coupon and component testing with the currently used Fe-Ni-Cr heat-resisting alloy known as HU. The specific goals of the CRADA were: (1) casting process development, (2) characterization and possible modification of the alloy composition to optimize its manufacturing ability and performance under typical furnace operating conditions, and (3) testing and evaluation of specimens and prototype fixtures. In support of the CRADA objectives, coupons of nickel aluminide and the HU alloy were installed in both batch and pusher furnaces. The coupons were taken from two silicon levels and contained welds made with two different filler compositions (IC-221LA and IC-221W). Both nickel-aluminide and HU coupons were removed from the batch and pusher carburizing furnace at time intervals ranging from one month to one year. The exposed coupons were cut and mounted for metallographic, hardness, and microprobe analysis. The results of the microstructural analysis have been transmitted to General Motors Corporation, Saginaw Division (Delphi Saginaw) through reports that were presented at periodic CRADA review meetings. Based on coupon testing and verification of the coupon results with the testing of trays, Delphi Saginaw moved forward with the use of six additional trays in a batch furnace and two assemblies in a pusher furnace. Fifty percent of the trays and fixtures are in the as-cast condition and the remaining trays and fixtures are in the preoxidized condition. The successful operating experience of two assemblies in the pusher furnace for nearly a year formed the basis for a production run of 63 more assemblies. The production run required melting of 94 heats weighing 500 lb. each. Twenty

Plasma electrolytic oxidation of Titanium Aluminides

International Nuclear Information System (INIS)

Morgenstern, R; Sieber, M; Lampke, T; Grund, T; Wielage, B

2016-01-01

Due to their outstanding specific mechanical and high-temperature properties, titanium aluminides exhibit a high potential for lightweight components exposed to high temperatures. However, their application is limited through their low wear resistance and the increasing high-temperature oxidation starting from about 750 °C. By the use of oxide ceramic coatings, these constraints can be set aside and the possible applications of titanium aluminides can be extended. The plasma electrolytic oxidation (PEO) represents a process for the generation of oxide ceramic conversion coatings with high thickness. The current work aims at the clarification of different electrolyte components’ influences on the oxide layer evolution on alloy TNM-B1 (Ti43.5Al4Nb1Mo0.1B) and the creation of compact and wear resistant coatings. Model experiments were applied using a ramp-wise increase of the anodic potential in order to show the influence of electrolyte components on the discharge initiation and the early stage of the oxide layer growth. The production of PEO layers with technically relevant thicknesses close to 100 μm was conducted in alkaline electrolytes with varying amounts of Na 2 SiO 3 ·5H 2 O and K 4 P 2 O 7 under symmetrically pulsed current conditions. Coating properties were evaluated with regard to morphology, chemical composition, hardness and wear resistance. The addition of phosphates and silicates leads to an increasing substrate passivation and the growth of compact oxide layers with higher thicknesses. Optimal electrolyte compositions for maximum coating hardness and thickness were identified by statistical analysis. Under these conditions, a homogeneous inner layer with low porosity can be achieved. The frictional wear behavior of the compact coating layer is superior to a hard anodized layer on aluminum. (paper)

Advances in processing of NiAl intermetallic alloys and composites for high temperature aerospace applications

Science.gov (United States)

Bochenek, Kamil; Basista, Michal

2015-11-01

Over the last few decades intermetallic compounds such as NiAl have been considered as potential high temperature structural materials for aerospace industry. A large number of investigations have been reported describing complex fabrication routes, introducing various reinforcing/alloying elements along with theoretical analyses. These research works were mainly focused on the overcoming of main disadvantage of nickel aluminides that still restricts their application range, i.e. brittleness at room temperature. In this paper we present an overview of research on NiAl processing and indicate methods that are promising in solving the low fracture toughness issue at room temperature. Other material properties relevant for high temperature applications are also addressed. The analysis is primarily done from the perspective of NiAl application in aero engines in temperature regimes from room up to the operating temperature (over 1150 °C) of turbine blades.

Recent developments in high temperature coatings for gas turbine airfoils

Science.gov (United States)

Goward, G. W.

1983-01-01

The importance of coatings for hot section airfoils has increased with the drive for more cost-effective use of fuel in a wide variety of gas turbine engines. Minor additions of silicon have been found to appreciably increase the oxidation resistance of plasma-sprayed NiCoCrAlY coatings on a single crystal nickel-base superalloy. Increasing the chromium content of MCrAlY coatings substantially increases the resistance to acidic (Na2SO4-SO3) hot corrosion at temperatures of about 1300 F (704 C) but gives no significant improvement beyond contemporary coatings in the range of 1600 F (871 C). Surface enrichment of MCrAlY coatings with silicon also gives large increases in resistance to acidic hot corrosion in the 1300 F region. The resistance to the thermal stress-induced spalling of zirconia-based thermal barrier coatings has been improved by lowering coating stresses with segmented structures and by controlling the substrate temperature during coating fabrication.

First-principles calculations for the elastic properties of Ni-base model superalloys: Ni/Ni3Al multilayers

International Nuclear Information System (INIS)

Yun-Jiang, Wang; Chong-Yu, Wang

2009-01-01

A model system consisting of Ni[001](100)/Ni 3 Al[001](100) multi-layers are studied using the density functional theory in order to explore the elastic properties of single crystal Ni-based superalloys. Simulation results are consistent with the experimental observation that rafted Ni-base superalloys virtually possess a cubic symmetry. The convergence of the elastic properties with respect to the thickness of the multilayers are tested by a series of multilayers from 2γ'+2γ to 10γ'+10γ atomic layers. The elastic properties are found to vary little with the increase of the multilayer's thickness. A Ni/Ni 3 Al multilayer with 10γ'+10γ atomic layers (3.54 nm) can be used to simulate the mechanical properties of Ni-base model superalloys. Our calculated elastic constants, bulk modulus, orientation-dependent shear modulus and Young's modulus, as well as the Zener anisotropy factor are all compatible with the measured results of Ni-base model superalloys R1 and the advanced commercial superalloys TMS-26, CMSX-4 at a low temperature. The mechanical properties as a function of the γ' phase volume fraction are calculated by varying the proportion of the γ and γ' phase in the multilayers. Besides, the mechanical properties of two-phase Ni/Ni 3 Al multilayer can be well predicted by the Voigt–Reuss–Hill rule of mixtures. (classical areas of phenomenology)

Aluminide slurry coatings for protection of ferritic steel in molten nitrate corrosion for concentrated solar power technology

Science.gov (United States)

Audigié, Pauline; Bizien, Nicolas; Baráibar, Ignacio; Rodríguez, Sergio; Pastor, Ana; Hernández, Marta; Agüero, Alina

2017-06-01

Molten nitrates can be employed as heat storage fluids in solar concentration power plants. However molten nitrates are corrosive and if operating temperatures are raised to increase efficiencies, the corrosion rates will also increase. High temperature corrosion resistant coatings based on Al have demonstrated excellent results in other sectors such as gas turbines. Aluminide slurry coated and uncoated P92 steel specimens were exposed to the so called Solar Salt (industrial grade), a binary eutectic mixture of 60 % NaNO3 - 40 % KNO3, in air for 2000 hours at 550°C and 580°C in order to analyze their behavior as candidates to be used in future solar concentration power plants employing molten nitrates as heat transfer fluids. Coated ferritic steels constitute a lower cost technology than Ni based alloy. Two different coating morphologies resulting from two heat treatment performed at 700 and 1050°C after slurry application were tested. The coated systems exhibited excellent corrosion resistance at both temperatures, whereas uncoated P92 showed significant mass loss from the beginning of the test. The coatings showed very slow reaction with the molten Solar Salt. In contrast, uncoated P92 developed a stratified, unprotected Fe, Cr oxide with low adherence which shows oscillating Cr content as a function of coating depth. NaFeO2 was also found at the oxide surface as well as within the Fe, Cr oxide.

Effects of surface condition on aqueous corrosion and environmental embrittlement of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Perrin, R.L.; Buchanan, R.A. [Univ. of Tennessee, Knoxville, TN (United States)

1996-08-01

Effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion and environmental-embrittlement characteristics of Fe{sub 3}Al-based iron aluminides (FA-84, FA-129 and FAL-Mo), a FeAl-based iron aluminide (FA-385), and a disordered low-aluminum Fe-Al alloy (FAPY) were evaluated. All tests were conducted at room temperature in a mild acid-chloride solution. In cyclic-anodic-polarization testing for aqueous-corrosion behavior, the surface conditions examined were: as-received (i.e., with the retained high-temperature oxides), mechanically cleaned and chemically cleaned. For all materials, the polarization tests showed the critical pitting potentials to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. These results indicate detrimental effects of the retained high-temperature oxides in terms of increased susceptibilities to localized corrosion. In 200-hour U-bend stress-corrosion-cracking tests for environmental-embrittlement behavior, conducted at open-circuit corrosion potentials and at a hydrogen-charging potential of {minus}1500 mV (SHE), the above materials (except FA-385) were examined with retained oxides and with mechanically cleaned surfaces. At the open-circuit corrosion potentials, none of the materials in either surface condition underwent cracking. At the hydrogen-charging potential, none of the materials with retained oxides underwent cracking, but FA-84, FA-129 and FAL-Mo in the mechanically cleaned condition did undergo cracking. These results suggest beneficial effects of the retained high-temperature oxides in terms of increased resistance to environmental hydrogen embrittlement.

Phase stability and electronic structure of transition-metal aluminides

International Nuclear Information System (INIS)

Carlsson, A.E.

1992-01-01

This paper will describe the interplay between die electronic structure and structural energetics in simple, complex, and quasicrystalline Al-transition metal (T) intermetallics. The first example is the Ll 2 -DO 22 competition in Al 3 T compounds. Ab-initio electronic total-energy calculations reveal surprisingly large structural-energy differences, and show that the phase stability of both stoichiometric and ternary-substituted compounds correlates closely with a quasigap in the electronic density of states (DOS). Secondly, ab-initio calculations for the structural stability of the icosahedrally based Al 12 W structure reveal similar quasigap effects, and provide a simple physical explanation for the stability of the complex aluminide structures. Finally, parametrized tight-binding model calculations for the Al-Mn quasicrystal reveal a large spread in the local Mn DOS behavior, and support a two-site model for the quasicrystal's magnetic behavior

Titanium Aluminide Casting Technology Development

Science.gov (United States)

Bünck, Matthias; Stoyanov, Todor; Schievenbusch, Jan; Michels, Heiner; Gußfeld, Alexander

2017-12-01

Titanium aluminide alloys have been successfully introduced into civil aircraft engine technology in recent years, and a significant order volume increase is expected in the near future. Due to its beneficial buy-to-fly ratio, investment casting bears the highest potential for cost reduction of all competing production technologies for TiAl-LPTB. However, highest mechanical properties can be achieved by TiAl forging. In view of this, Access e.V. has developed technologies for the production of TiAl investment cast parts and TiAl die cast billets for forging purposes. While these parts meet the highest requirements, establishing series production and further optimizing resource and economic efficiency are present challenges. In order to meet these goals, Access has recently been certified according to aircraft standards, aiming at qualifying parts for production on technology readiness level 6. The present work gives an overview of the phases of development and certification.

Ni/boride interfaces and environmental embrittlement in Ni-based superalloys: A first-principles study

International Nuclear Information System (INIS)

Sanyal, Suchismita; Waghmare, Umesh V.; Hanlon, Timothy; Hall, Ernest L.

2011-01-01

Highlights: ► Fracture strengths of Ni/boride interfaces through first-principles calculations. ► Fracture strengths of Ni/boride interfaces are higher than Ni/Ni 3 Al and NiΣ5 grain boundaries. ► Ni/boride interfaces have higher resistance to O-embrittlement than Ni/Ni 3 Al and NiΣ5 grain boundaries. ► CrMo-borides are more effective than Cr-borides in resisting O-embrittlement. ► Electronegativity differences between alloying elements correlate with fracture strengths. - Abstract: Motivated by the vital role played by boride precipitates in Ni-based superalloys in improving mechanical properties such as creep rupture strength, fatigue crack growth rates and improved resistance towards environmental embrittlement , we estimate fracture strength of Ni/boride interfaces through determination of their work of separation using first-principles simulations. We find that the fracture strength of Ni/boride interfaces is higher than that of other commonly occurring interfaces in Ni-alloys, such as Ni Σ-5 grain boundaries and coherent Ni/Ni 3 Al interfaces, and is less susceptible to oxygen-induced embrittlement. Our calculations show how the presence of Mo in Ni/M 5 B 3 (M = Cr, Mo) interfaces leads to additional reduction in oxygen-induced embrittlement. Through Electron-Localization-Function based analyses, we identify the electronic origins of effects of alloying elements on fracture strengths of these interfaces and observe that chemical interactions stemming from electronegativity differences between different atomic species are responsible for the trends in calculated strengths. Our findings should be useful towards designing Ni-based alloys with higher interfacial strengths and reduced oxygen-induced embrittlement.

Aluminide protective coatings on high–temperature creep resistant cast steel

OpenAIRE

J. Kubicki; A. Kochmańska

2009-01-01

This paper presents the results of research on aluminide protective coatings manufactured on high–temperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, especially at high carburizing potential atmosphere. Coatings were obtained on cast steel type G–XNiCrSi36–18 with the following methods: pack cementation, paste method, cast method and slurry cementation. The phase composition, thickness and morphology of coatings were...

Mechanical matching and microstructural evolution at the coating/substrate interfaces of cold-sprayed Ni, Al coatings

International Nuclear Information System (INIS)

Lee, H.; Lee, S.; Shin, H.; Ko, K.

2009-01-01

The effect of mechanical hard/soft matching of raw powder and substrate in the cold gas dynamic spraying process (CDSP) on the formation of intermetallic compounds was examined. Instead of pre-alloyed materials, pure Al and Ni were selected as a soft and a hard material, respectively, and post-annealing was used for compound formation. Most of the aluminide layers were observed in the coated layer, but not in the substrate, along with the entire original interface for both Al coating on a Ni substrate and vice versa. Thickening of the compound layer depended mainly on the creation of defects during spraying and intrinsic diffusivity of atoms moving toward the coating side. When Ni was coated, the compound layer was made thicker by fast diffusion of Al, while the thickness was limited in soft Al coating on hard Ni substrate. However, the composition of the compound can be affected by relative transfer of diffusing atoms toward both the coating and the substrate. So, for Ni coating on an Al substrate, most of the intermetallic compound formed was Ni-rich and conversion of the Al-rich compound was observed after post-annealing above 500 deg. C.

Optimization of laboratory hot rolling of brittle Fe-40at.%Al-Zr-B aluminide

Czech Academy of Sciences Publication Activity Database

Schindler, I.; Hadasik, E.; Kopeček, Jaromír; Kawulok, P.; Fabík, R.; Opěla, P.; Rusz, S.; Kawulok, R.; Jabłońska, M.

2015-01-01

Roč. 60, č. 3 (2015), s. 1693-1701 ISSN 1733-3490 R&D Projects: GA ČR(CZ) GAP107/10/0438 Institutional support: RVO:68378271 Keywords : iron aluminides * EBSD * textures * modelling Subject RIV: JG - Metallurgy Impact factor: 1.090, year: 2014

Recent advances in ordered intermetallics

International Nuclear Information System (INIS)

Liu, C.T.

1995-01-01

Ordered intermetallic alloys based on aluminides and silicides offer many advantages for structural use at elevated temperatures in hostile environments. Their attractive properties include excellent oxidation and corrosion resistance, light weight, and superior strength at elevated temperatures. The major concern for structural use of intermetallics was their low ductility and poor fracture resistance at ambient temperatures. For the past ten years, considerable effort has been devoted to the research and development of ordered intermetallic alloys, and good progress has been made on understanding intrinsic and extrinsic factors controlling brittle fracture in intermetallic alloys based on aluminides and silicides. Parallel efforts on alloy design have led to the development of a number of ductile and strong intermetallic alloys based on Ni(3)Al, NiAl, Fe(3)Al, FeAl, Ti(3)Al and TiAl systems for structural applications. (orig.)

Application of Precipitate Free Zone Growth Kinetics to the β-Phase Depletion Behavior in a CoNiCrAlY Coating Alloy: An Analytical Approach

Science.gov (United States)

Chen, H.

2018-06-01

This paper concerns the β-phase depletion kinetics of a thermally sprayed free-standing CoNiCrAlY (Co-31.7 pct Ni-20.8 pct Cr-8.1 pct Al-0.5 pct Y, all in wt pct) coating alloy. An analytical β-phase depletion model based on the precipitate free zone growth kinetics was developed to calculate the β-phase depletion kinetics during isothermal oxidation. This approach, which accounts for the molar volume of the alloy, the interfacial energy of the γ/ β interface, and the Al concentration at γ/ γ + β boundary, requires the Al concentrations in the β-phase depletion zone as the input rather than the oxidation kinetics at the oxide/coating interface. The calculated β-phase depletion zones derived from the current model were compared with experimental results. It is shown that the calculated β-phase depletion zones using the current model are in reasonable agreement with those obtained experimentally. The constant compositional terms used in the model are likely to cause the discrepancies between the model predictions and experimental results. This analytical approach, which shows a reasonable correlation with experimental results, demonstrates a good reliability in the fast evaluation on lifetime prediction of MCrAlY coatings.

Application of Precipitate Free Zone Growth Kinetics to the β-Phase Depletion Behavior in a CoNiCrAlY Coating Alloy: An Analytical Approach

Science.gov (United States)

Chen, H.

2018-03-01

This paper concerns the β-phase depletion kinetics of a thermally sprayed free-standing CoNiCrAlY (Co-31.7 pct Ni-20.8 pct Cr-8.1 pct Al-0.5 pct Y, all in wt pct) coating alloy. An analytical β-phase depletion model based on the precipitate free zone growth kinetics was developed to calculate the β-phase depletion kinetics during isothermal oxidation. This approach, which accounts for the molar volume of the alloy, the interfacial energy of the γ/β interface, and the Al concentration at γ/γ + β boundary, requires the Al concentrations in the β-phase depletion zone as the input rather than the oxidation kinetics at the oxide/coating interface. The calculated β-phase depletion zones derived from the current model were compared with experimental results. It is shown that the calculated β-phase depletion zones using the current model are in reasonable agreement with those obtained experimentally. The constant compositional terms used in the model are likely to cause the discrepancies between the model predictions and experimental results. This analytical approach, which shows a reasonable correlation with experimental results, demonstrates a good reliability in the fast evaluation on lifetime prediction of MCrAlY coatings.

Microstructures and superplasticity in near-gamma titanium aluminide alloys

International Nuclear Information System (INIS)

Bampton, C.C.; Martin, P.L.

1993-01-01

Microstructure control by thermomechanical processing in near-gamma titanium aluminide alloys has recently progressed to a point where the authors are able to reliably produce a wide range of microstructures in a single alloy. The authors are now studying the basic superplastic deformation microstructures. Correlations are made between microstructural details and flow stress, strain hardening, strain-rate hardening, necking, cavitation and failure. Special emphasis is given to the cavitation behavior since this phenomenon may constitute a major limitation to the useful application of superplastic forming for gamma TiAl structures

Corrosion performance of iron aluminides in fossil energy environments

Energy Technology Data Exchange (ETDEWEB)

Natesan, K. [Argonne National Lab., IL (United States). Energy Technology Div.

1997-12-01

Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

Structural formation of aluminide phases on titanium alloy during annealing

International Nuclear Information System (INIS)

Mamaeva, A.A.; Romankov, S.E.; Sagdoldina, Zh.

2006-01-01

Full text: The aluminum layer on the surface of titanium alloy has been formed by thermal deposition. The structural formation of aluminide phases on the surface has been studied. The sequence of structural transformations at the Ti/Al interface is limited by the reaction temperature and time. The sequence of aluminide phase formation is occurred in compliance with Ti-Al equilibrium phase diagram. At the initial stages at the Ti/Al interface the Al3Ti alloy starts forming as a result of interdiffusion, and gradually the whole aluminum films is spent on the formation of this layer. The Al3Ti layer decomposes with the increase of temperature (>600C). At 800C the two-phase (Ti3Al+TiAl) layer is formed on the titanium surface. The TiAl compound is unstable and later on with the increase of the exposure time at 800C gradually transforms into the Ti3Al. The chain of these successive transformations leads to the formation of the continuous homogeneous layer consisting of the Ti3Al compound on the surface. At temperatures exceeding the allotropic transformation temperature (>900C) the Ti3Al compound starts decomposing. All structural changes taking place at the Ti/Al interface are accompanied by considerable changes in micro hardness. The structure of initial substrate influences on kinetics of phase transformation and microstructure development. (author)

Evaluation of the Intrinsic and Extrinsic Fracture Behavior of Iron Aluminides

Energy Technology Data Exchange (ETDEWEB)

Cooper, B.R.

2001-01-11

In this paper, we first present the status of our computational modeling study of the thermal expansion coefficient of Fe/Al over a wide range of temperature and evaluate its dependence on selected additives. This will be accomplished by applying an isobaric Monte Carlo technique. The required total energy of the sample will be computed by using a tight-binding (TB) method that allows us to significantly increase the size of the computational data base without reducing the accuracy of the calculations. The parameters of the TB Hamiltonian are fitted to reproduce the band structure obtained by our quantum mechanical full-potential LMTO calculations. The combination of the three methods mentioned above creates an effective approach to the computation of the physical properties of the transition-metal aluminides and it can be extended to alloys with more than two components. At present, we are using a simplified approach for a first-round of results; and as a test of the simplified approach, have obtained excellent agreement with experiment for aluminum. Our previous experimental results showed that, because of their smaller grain size, FA-187 and FA-189 are extrinsically more susceptible to environmental embrittlement than FA-186 under low strain loading condition. To further investigate the grain boundary size effect as related to the susceptibility of hydrogen embrittlement, we conducted comparative finite element modeling simulations of initial intergranular fracture of two iron aluminides (FA186 and FA189) due to hydrogen embrittlement. Sequentially coupled stress and mass diffusion analyses are carried out to determine crack-tip stress state and the extent of hydrogen diffusion at the crack tip region, and a proper failure criteria is then adopted to simulate the intergranular fracture. Good qualitative agreement between the modeling predictions and experimental results is observed.

Titanium Aluminide Scramjet Inlet Flap Subelement Benchmark Tested

Science.gov (United States)

Krause, David L.; Draper, Susan L.

2005-01-01

A subelement-level ultimate strength test was completed successfully at the NASA Glenn Research Center (http://www.nasa.gov/glenn/) on a large gamma titanium aluminide (TiAl) inlet flap demonstration piece. The test subjected the part to prototypical stress conditions by using unique fixtures that allowed both loading and support points to be located remote to the part itself (see the photograph). The resulting configuration produced shear, moment, and the consequent stress topology proportional to the design point. The test was conducted at room temperature, a harsh condition for the material because of reduced available ductility. Still, the peak experimental load-carrying capability exceeded original predictions.

Mechanisms of defect complex formation and environmental-assisted fracture behavior of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Cooper, B.R.; Muratov, L.S.; Kang, B.S.J.; Li, K.Z. [West Virginia Univ., Morgantown, WV (United States)

1997-12-01

Iron aluminide has excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperature with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides is being undertaken. The modeling and the experimental work will connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component at this point is on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}A{ell} and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}A{ell}. These calculations include lattice relaxation effects which are quite large. This has significant implications for vacancy clustering effects with consequences to be explored for hydrogen diffusion. The experimental work at this stage has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior. For this reason, comparative crack growth tests of FA-186, FA-187, and FA-189 iron aluminides (all with basic composition of Fe-28A{ell}-5Cr, at % with micro-alloying additives of Zr, C or B) under, air, oxygen, or water environment have been performed. These tests showed that the alloys are susceptible to room temperature hydrogen embrittlement in both B2 and DO{sub 3} conditions. Test results indicated that FA-187, and FA-189 are intrinsically more brittle than FA-186.

A simple stir casting technique for the preparation of in situ Fe-aluminides reinforced Al-matrix composites

Directory of Open Access Journals (Sweden)

Susanta K. Pradhan

2016-09-01

Full Text Available This article presents a simple stir casting technique for the development of Fe-aluminides particulate reinforced Al-matrix composites. It has been demonstrated that stirring of super-heated Al-melt by a mild steel plate followed by conventional casting and hot rolled results in uniform dispersion of in situ Al13Fe4 particles in the Al matrix; the amount of reinforcement is found to increase with increasing melt temperature. With reference to base alloy, the developed composite exhibits higher hardness and improved tensile strength without much loss of ductility; since, composite like base alloy undergoes ductile mode of fracture.

CLASSICAL AREAS OF PHENOMENOLOGY: First-principles calculations for the elastic properties of Ni-base model superalloys: Ni/Ni3Al multilayers

Science.gov (United States)

Wang, Yun-Jiang; Wang, Chong-Yu

2009-10-01

A model system consisting of Ni[001](100)/Ni3Al[001](100) multi-layers are studied using the density functional theory in order to explore the elastic properties of single crystal Ni-based superalloys. Simulation results are consistent with the experimental observation that rafted Ni-base superalloys virtually possess a cubic symmetry. The convergence of the elastic properties with respect to the thickness of the multilayers are tested by a series of multilayers from 2γ'+2γ to 10γ'+10γ atomic layers. The elastic properties are found to vary little with the increase of the multilayer's thickness. A Ni/Ni3Al multilayer with 10γ'+10γ atomic layers (3.54 nm) can be used to simulate the mechanical properties of Ni-base model superalloys. Our calculated elastic constants, bulk modulus, orientation-dependent shear modulus and Young's modulus, as well as the Zener anisotropy factor are all compatible with the measured results of Ni-base model superalloys R1 and the advanced commercial superalloys TMS-26, CMSX-4 at a low temperature. The mechanical properties as a function of the γ' phase volume fraction are calculated by varying the proportion of the γ and γ' phase in the multilayers. Besides, the mechanical properties of two-phase Ni/Ni3Al multilayer can be well predicted by the Voigt-Reuss-Hill rule of mixtures.

Low temperature gaseous nitriding of Ni based superalloys

DEFF Research Database (Denmark)

Eliasen, K. M.; Christiansen, Thomas Lundin; Somers, Marcel A. J.

2010-01-01

In the present work the nitriding response of selected Ni based superalloys at low temperatures is addressed. The alloys investigated are nimonic series nos. 80, 90, 95 and 100 and nichrome (Ni/Cr......In the present work the nitriding response of selected Ni based superalloys at low temperatures is addressed. The alloys investigated are nimonic series nos. 80, 90, 95 and 100 and nichrome (Ni/Cr...

Covalent bonding and band-gap formation in ternary transition-metal di-aluminides: Al4MnCo and related compounds

International Nuclear Information System (INIS)

Krajci, M.; Hafner, J.

2002-01-01

In this paper we extend our previous study of the electronic structure of and bonding mechanism in transition-metal (TM) di-aluminides to ternary systems. We have studied the character of the bonding in Al 4 MnCo and related TM di-aluminides in the C11 b (MoSi 2 ) and C54 (TiSi 2 ) crystal structures. A peculiar feature of the electronic structure of these TM di-aluminides is the existence of a semiconducting gap at the Fermi level. In our previous work we predicted a gap in Al 2 TM compounds where the TM atoms have eight valence electrons. Here we demonstrate that the semiconducting gap does not disappear if the TM sites are occupied by two different TMs, provided that the electron-per-atom ratio is conserved. Such a replacement substantially increases the class of possibly semiconducting TM di-aluminides. Substitution for 3d TMs of 4d or 5d TMs enhances the width of the gap. From the analysis of the charge density distribution and the crystal orbital overlap population, we conclude that the bonding between atoms has dominantly covalent character. This is confirmed not only by the enhanced charge density halfway between atoms, but also by the clear bonding-antibonding splitting of the electronic states. If the gaps between split states that correspond to all bonding configurations in the crystal have a common overlap at the Fermi level, the intermetallic compound becomes a semiconductor. However, the results of the total-energy calculations suggest that the existence of a band gap does not necessarily imply a stable structure. Strong covalent bonds can exist also in Al-TM structures where no band gap is observed. (author)

Effect of Hf Additions to Pt Aluminide Bond Coats on EB-PVD TBC Life

Science.gov (United States)

Nesbitt, James; Nagaraj, Ben; Williams, Jeffrey

2000-01-01

Small Hf additions were incorporated into a Pt aluminide coating during chemical vapor deposition (CVD) on single crystal RENE N5 substrates. Standard yttria-stabilized zirconia top coats were subsequently deposited onto the coated substrates by electron beam-physical vapor deposition (EB-PVD). The coated substrates underwent accelerated thermal cycle testing in a furnace at a temperature in excess of 1121 C (2050 F) (45 minute hot exposure, 15 minute cool to approximately 121 C (250 F)) until the thermal barrier coating (TBC) failed by spallation. Incorporating Hf in the bond coat increased the TBC life by slightly more than three times that of a baseline coating without added Hf. Scanning electron microscopy of the spalled surfaces indicated that the presence of the Hf increased the adherence of the thermally grown alumina to the Pt aluminide bond coat. The presence of oxide pegs growing into the coating from the thermally grown alumina may also partially account for the improved TBC life by creating a near-surface layer with a graded coefficient of thermal expansion.

In-Pile Experiment of a New Hafnium Aluminide Composite Material to Enable Fast Neutron Testing in the Advanced Test Reactor

Energy Technology Data Exchange (ETDEWEB)

Donna Post Guillen; Douglas L. Porter; James R. Parry; Heng Ban

2010-06-01

A new hafnium aluminide composite material is being developed as a key component in a Boosted Fast Flux Loop (BFFL) system designed to provide fast neutron flux test capability in the Advanced Test Reactor. An absorber block comprised of hafnium aluminide (Al3Hf) particles (~23% by volume) dispersed in an aluminum matrix can absorb thermal neutrons and transfer heat from the experiment to pressurized water cooling channels. However, the thermophysical properties, such as thermal conductivity, of this material and the effect of irradiation are not known. This paper describes the design of an in-pile experiment to obtain such data to enable design and optimization of the BFFL neutron filter.

A Novel Low-Temperature Fiffusion Aluminide Coating for Ultrasupercritical Coal-Fried Boiler Applications

Energy Technology Data Exchange (ETDEWEB)

Zhang, Ying

2009-12-31

An ultrasupercritical (USC) boiler with higher steam temperature and pressure is expected to increase the efficiency of the coal-fired power plant and also decrease emissions of air pollutants. Ferritic/martensitic alloys have been developed with good creep strength for the key components in coal-fired USC plants. However, they typically suffer excessive steam-side oxidation, which contributes to one of main degradation mechanisms along with the fire-side corrosion in coal-fired boilers. As the steam temperature further increases in USC boilers, oxidation of the tube internals becomes an increasing concern, and protective coatings such as aluminide-based diffusion coatings need to be considered. However, conventional aluminizing processes via pack cementation or chemical vapor deposition are typically carried out at elevated temperatures (1000-1150 C). Thermochemical treatment of ferritic/martensitic alloys at such high temperatures could severely degrade their mechanical properties, particularly the alloy's creep resistance. The research focus of this project was to develop an aluminide coating with good oxidation resistance at temperatures {le} 700 C so that the coating processing would not detrimentally alter the creep performance of the ferritic/martensitic alloys. Nevertheless, when the aluminizing temperature is lowered, brittle Al-rich intermetallic phases, such as Fe{sub 2}Al{sub 5} and FeAl{sub 3}, tend to form in the coating, which may reduce the resistance to fatigue cracking. Al-containing binary masteralloys were selected based on thermodynamic calculations to reduce the Al activity in the pack cementation process and thus to prevent the formation of brittle Al-rich intermetallic phases. Thermodynamic computations were carried out using commercial software HSC 5.0 for a series of packs containing various Cr-Al binary masteralloys. The calculation results indicate that the equilibrium partial pressures of Al halides at 700 C were a function of Al

Filler metal alloy for welding cast nickel aluminide alloys

Science.gov (United States)

Santella, M.L.; Sikka, V.K.

1998-03-10

A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

Phase equilibria and stability of the B2 phase in the Ni-Mn-Al and Co-Mn-Al systems

International Nuclear Information System (INIS)

Kainuma, R.; Ise, M.; Ishikawa, K.; Ohnuma, I.; Ishida, K.

1998-01-01

The phase equilibria and ordering reactions in the composition region up to 50 at.% Al have been investigated in the Ni-Mn-Al and Co-Mn-Al systems at temperatures in the interval 850-1200 C mainly by the diffusion couple method. The compositions of the γ (A1: fcc-Ni, -Co, γ-Mn), γ' (L1 2 : Ni 3 Al), β (B2: NiAl, CoAl, NiMn), β-Mn (A13: β-Mn type), δ-Mn (A2: bcc-Mn) and ε (A3: hcp-(Mn, Al)) phases in equilibrium and the critical boundaries of the A2/B2 continuous ordering transition in the bcc phase region have been determined. It is shown that in the Mn-rich portion of the ternary systems both continuous and discontinuous A2 to B2 ordering transitions exist. The A2+B2 two-phase region in the isothermal sections has a lenticular shape and exists over a wide temperature range. The phase equilibria between the γ, γ', β, β-Mn, δ-Mn and ε phases are presented and the stability of the ordered bcc aluminides is discussed. (orig.)

Microstructure evaluation and mechanical behavior of high-niobium containing titanium aluminides

Science.gov (United States)

Bean, Glenn Estep, Jr.

Ti-Al-Nb-based alloys with gamma(TiAl)+sigma(Nb2Al) microstructure have shown promise for potential high temperature applications due to their high specific strength. Recent research has been aimed towards increasing strength and operating temperatures through microstructural refinement and control. Alloys with 10 - 30% sigma-phase have been investigated, exploring relationships between chemistry, microstructure development, and flow behavior. Alloys with composition Ti-45Al-xNb-5Cr-1Mo (where x = 15, 20, 25 at%) have been produced, characterized, and tested at high temperature under compression. Processing, microstructure and mechanical property relationships are thoroughly investigated to reveal a significant connection between phase stability, morphology and their resultant effects on mechanical properties. Phase transformation temperatures and stability ranges were predicted using the ThermoCalc software program and a titanium aluminide database, investigated through thermal analysis, and alloys were heat treated to develop an ultrafine gamma+sigma microstructure. It has been demonstrated that microstructural development in these alloys is sensitive to composition and processing parameters, and heating and cooling rates are vital to the modification of gamma+sigma microstructure in these alloys. Towards the goal of designing a high-Nb titanium aluminide with ultrafine, disconnected gamma+sigma morphology, it has been established that microstructural control can be accomplished in alloys containing 15-25at% Nb through targeted chemistry and processing controls. The strength and flow softening characteristics show strain rate sensitivity that is also affected by temperature. From the standpoint of microstructure development and mechanical behavior at elevated temperature, the most favorable results are obtained with the 20 at% Nb alloy, which produces a combination of high strength and fine disconnected gamma+sigma microstructure. Microstructural analysis reveals

My Experience with Ti-Ni-Based and Ti-Based Shape Memory Alloys

Science.gov (United States)

Miyazaki, Shuichi

2017-12-01

The present author has been studying shape memory alloys including Cu-Al-Ni, Ti-Ni-based, and Ni-free Ti-based alloys since 1979. This paper reviews the present author's research results for the latter two materials since 1981. The topics on the Ti-Ni-based alloys include the achievement of superelasticity in Ti-Ni alloys through understanding of the role of microstructures consisting of dislocations and precipitates, followed by the contribution to the development of application market of shape memory effect and superelasticity, characterization of the R-phase and monoclinic martensitic transformations, clarification of the basic characteristics of fatigue properties, development of sputter-deposited shape memory thin films and fabrication of prototypes of microactuators utilizing thin films, development of high temperature shape memory alloys, and so on. The topics of Ni-free Ti-based shape memory alloys include the characterization of the orthorhombic phase martensitic transformation and related shape memory effect and superelasticity, the effects of texture, omega phase and adding elements on the martensitic transformation and shape memory properties, clarification of the unique effects of oxygen addition to induce non-linear large elasticity, Invar effect and heating-induced martensitic transformation, and so on.

Comparison of orthorhombic and alpha-two titanium aluminides as matrices for continuous SiC-reinforced composites

International Nuclear Information System (INIS)

Smith, P.R.; Graves, J.A.; Rhodes, C.G.

1994-01-01

The attributes of an orthorhombic Ti aluminide alloy, Ti-21Al-22Nb (at. pct), and an alpha-two Ti aluminide alloy, Ti-24Al-11Nb (at. pct), for use as a matrix with continuous SiC (SCS-6) fiber reinforcement have been compared. Foil-fiber-foil processing was used to produce both unreinforced (''neat'') and unidirectional ''SCS-6'' reinforced panels. Microstructure of the Ti-24Al-11Nb matrix consisted of ordered Ti 3 Al (α 2 ) + disordered beta (β), while the Ti-21Al-22Nb matrix contained three phases: α 2 , ordered beta (β 0 ), and ordered orthorhombic (O). Fiber/matrix interface reaction zone growth kinetics at 982 C were examined for each composite system. Although both systems exhibited similar interface reaction products (i.e., mixed Ti carbides, silicides, and Ti-Al carbides), growth kinetics in the α 2 + β matrix composite were much more rapid than in the O + β 0 + α 2 matrix composite. Additionally, interfacial reaction in the α 2 + β composite resulted in a relatively large brittle matrix zone, depleted of beta phase, which was not present in the O + β 0 + α 2 matrix composite. Mechanical property measurements included room and elevated temperature tensile, thermal stability, thermal fatigue, thermomechanical fatigue (TMF), and creep. The three-phase orthorhombic-based alloy outperformed the α 2 + β alloy in all of these mechanical behavioral areas, on both an absolute and a specific (i.e., density corrected) basis

Effects of Microalloying on the Microstructures and Mechanical Properties of Directionally Solidified Ni-33(at.%)Al-31Cr-3Mo Eutectic Alloys Investigated

Science.gov (United States)

Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

2002-01-01

Despite nickel aluminide (NiAl) alloys' attractive combination of oxidation and thermophysical properties, their development as replacements for superalloy airfoils in gas turbine engines has been largely limited by difficulties in developing alloys with an optimum combination of elevated-temperature creep resistance and room-temperature fracture toughness. Alternatively, research has focused on developing directionally solidified NiAl-based in situ eutectic composites composed of NiAl and (Cr,Mo) phases in order to obtain a desirable combination of properties a systematic investigation was undertaken at the NASA Glenn Research Center to examine the effects of small additions of 11 alloying elements (Co, Cu, Fe, Hf, Mn, Nb, Re, Si, Ta, Ti, and Zr) in amounts varying from 0.25 to 1.0 at.% on the elevated-temperature strength and room-temperature fracture toughness of directionally solidified Ni-33Al-31Cr-3Mo eutectic alloy. The alloys were grown at 12.7 mm/hr, where the unalloyed eutectic base alloy exhibited a planar eutectic microstructure. The different microstructures that formed because of these fifth-element additions are included in the table. The additions of these elements even in small amounts resulted in the formation of cellular microstructures, and in some cases, dendrites and third phases were observed. Most of these elemental additions did not improve either the elevated-temperature strength or the room-temperature fracture toughness over that of the base alloy. However, small improvements in the compression strength were observed between 1200 and 1400 K when 0.5 at.% Hf and 0.25 at.% Ti were added to the base alloy. The results of this study suggest that the microalloying of Ni-33Al-31Cr-3Mo will not significantly improve either its elevatedtemperature strength or its room-temperature fracture toughness. Thus, any improvements in these properties must be acquired by changing the processing conditions.

Hydrogen permeation rate reduction by post-oxidation of aluminide coatings on DIN 1.4914 martensitic steel (MANET)

International Nuclear Information System (INIS)

Perujo, A.; Sample, T.

1996-01-01

In a previous work, it has been shown that lower aluminium content aluminide, having the same permeation rate reduction as the higher aluminium content, exhibited a lower hardness and greater ductility and therefore greater crack resistance than the higher aluminium content. In this work we combine this characteristic with a post-oxidation to obtain a further deuterium permeation reduction. The post-oxidation was performed in air at 1023 K for 15 h and at 1223 K for 10 h and 1 h. The maximum deuterium permeation rate reduction obtained is very moderate (maximum of a factor 500 for 1 h at 1223 K) as compared to that of the non-oxidised aluminide specimen (two orders of magnitude) and is constant in the temperature range studied (573-800 K). This method has the technological appeal of using air rather than the controlled environment used by other authors. (orig.)

Interface-related deformation phenomena in intermetallic γ-titanium aluminides

International Nuclear Information System (INIS)

Appel, F.; Wagner, R.

1993-01-01

The development of titanium aluminides towards higher ductility concentrates on Ti-rich alloys which are composed of the intermetallic phases γ(TiAl) and α 2 (Ti 3 Al). The two phases form a lamellar microstructure with various types of interfaces. The deformation behaviour of these materials was investigated by compression tests, which were performed for different orientations of the interfacial boundaries with respect to the sample axis. With regard to the mechanical properties the structure of the interfaces and the micromechanisms of deformation were studied by conventional and high resolution electron microscopy. Accordingly, the interfacial boundaries impede the propagation of slip across the lamellae, leading to an athermal contribution to the flow stress. (orig.)

Interface-related deformation phenomena in intermetallic γ-titanium aluminides

Science.gov (United States)

Appel, F.; Wagner, R.

1993-01-01

The development of titanium aluminides towards higher ductility concentrates on Ti-rich alloys which are composed of the intermetallic phases γ(TiAl) and α2(Ti3Al). The two phases form a lamellar microstructure with various types of interfaces. The deformation behaviour of these materials was investigated by compression tests, which were performed for different orientations of the interfacial boundaries with respect to the sample axis. With regard to the mechanical properties the structure of the interfaces and the micromechanisms of deformation were studied by conventional and high resolution electron microscopy. Accordingly, the interfacial boundaries impede the propagation of slip across the lamellae, leading to an athermal contribution to the flow stress.

An Ultrastable and High-Performance Flexible Fiber-Shaped Ni-Zn Battery based on a Ni-NiO Heterostructured Nanosheet Cathode.

Science.gov (United States)

Zeng, Yinxiang; Meng, Yue; Lai, Zhengzhe; Zhang, Xiyue; Yu, Minghao; Fang, Pingping; Wu, Mingmei; Tong, Yexiang; Lu, Xihong

2017-11-01

Currently, the main bottleneck for the widespread application of Ni-Zn batteries is their poor cycling stability as a result of the irreversibility of the Ni-based cathode and dendrite formation of the Zn anode during the charging-discharging processes. Herein, a highly rechargeable, flexible, fiber-shaped Ni-Zn battery with impressive electrochemical performance is rationally demonstrated by employing Ni-NiO heterostructured nanosheets as the cathode. Benefiting from the improved conductivity and enhanced electroactivity of the Ni-NiO heterojunction nanosheet cathode, the as-fabricated fiber-shaped Ni-NiO//Zn battery displays high capacity and admirable rate capability. More importantly, this Ni-NiO//Zn battery shows unprecedented cyclic durability both in aqueous (96.6% capacity retention after 10 000 cycles) and polymer (almost no capacity attenuation after 10 000 cycles at 22.2 A g -1 ) electrolytes. Moreover, a peak energy density of 6.6 µWh cm -2 , together with a remarkable power density of 20.2 mW cm -2 , is achieved by the flexible quasi-solid-state fiber-shaped Ni-NiO//Zn battery, outperforming most reported fiber-shaped energy-storage devices. Such a novel concept of a fiber-shaped Ni-Zn battery with impressive stability will greatly enrich the flexible energy-storage technologies for future portable/wearable electronic applications. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

61Ni synchrotron radiation-based Mössbauer spectroscopy of nickel-based nanoparticles with hexagonal structure

Science.gov (United States)

Masuda, Ryo; Kobayashi, Yasuhiro; Kitao, Shinji; Kurokuzu, Masayuki; Saito, Makina; Yoda, Yoshitaka; Mitsui, Takaya; Hosoi, Kohei; Kobayashi, Hirokazu; Kitagawa, Hiroshi; Seto, Makoto

2016-01-01

We measured the synchrotron-radiation (SR)-based Mössbauer spectra of Ni-based nanoparticles with a hexagonal structure that were synthesised by chemical reduction. To obtain Mössbauer spectra of the nanoparticles without 61Ni enrichment, we developed a measurement system for 61Ni SR-based Mössbauer absorption spectroscopy without X-ray windows between the 61Ni84V16 standard energy alloy and detector. The counting rate of the 61Ni nuclear resonant scattering in the system was enhanced by the detection of internal conversion electrons and the close proximity between the energy standard and the detector. The spectrum measured at 4 K revealed the internal magnetic field of the nanoparticles was 3.4 ± 0.9 T, corresponding to a Ni atomic magnetic moment of 0.3 Bohr magneton. This differs from the value of Ni3C and the theoretically predicted value of hexagonal-close-packed (hcp)-Ni and suggested the nanoparticle possessed intermediate carbon content between hcp-Ni and Ni3C of approximately 10 atomic % of Ni. The improved 61Ni Mössbauer absorption measurement system is also applicable to various Ni materials without 61Ni enrichment, such as Ni hydride nanoparticles. PMID:26883185

Integrated design of Nb-based superalloys: Ab initio calculations, computational thermodynamics and kinetics, and experimental results

International Nuclear Information System (INIS)

Ghosh, G.; Olson, G.B.

2007-01-01

An optimal integration of modern computational tools and efficient experimentation is presented for the accelerated design of Nb-based superalloys. Integrated within a systems engineering framework, we have used ab initio methods along with alloy theory tools to predict phase stability of solid solutions and intermetallics to accelerate assessment of thermodynamic and kinetic databases enabling comprehensive predictive design of multicomponent multiphase microstructures as dynamic systems. Such an approach is also applicable for the accelerated design and development of other high performance materials. Based on established principles underlying Ni-based superalloys, the central microstructural concept is a precipitation strengthened system in which coherent cubic aluminide phase(s) provide both creep strengthening and a source of Al for Al 2 O 3 passivation enabled by a Nb-based alloy matrix with required ductile-to-brittle transition temperature, atomic transport kinetics and oxygen solubility behaviors. Ultrasoft and PAW pseudopotentials, as implemented in VASP, are used to calculate total energy, density of states and bonding charge densities of aluminides with B2 and L2 1 structures relevant to this research. Characterization of prototype alloys by transmission and analytical electron microscopy demonstrates the precipitation of B2 or L2 1 aluminide in a (Nb) matrix. Employing Thermo-Calc and DICTRA software systems, thermodynamic and kinetic databases are developed for substitutional alloying elements and interstitial oxygen to enhance the diffusivity ratio of Al to O for promotion of Al 2 O 3 passivation. However, the oxidation study of a Nb-Hf-Al alloy, with enhanced solubility of Al in (Nb) than in binary Nb-Al alloys, at 1300 deg. C shows the presence of a mixed oxide layer of NbAlO 4 and HfO 2 exhibiting parabolic growth

Microstructure and mechanical properties of Al/Fe-aluminide in-situ composite prepared by reactive stir casting route

International Nuclear Information System (INIS)

Chatterjee, Subhranshu; Sinha, Arijit; Das, Debdulal; Ghosh, Sumit; Basumallick, Amitava

2013-01-01

Iron aluminide particulate reinforced aluminium composites were prepared by a simple liquid metal stir casting route. The particulate intermetallic reinforcements were formed by in-situ reaction between molten aluminium and a rotating mild steel stirrer at 800 °C. X-ray diffraction studies were carried out to identify the types of iron aluminide particulates present in the as cast composite. Compositional variations of the composite samples were estimated with the aid of energy dispersive spectroscopy. The microstructural features of the composite were studied with respect to different heat treatment schedules and deformation conditions. Microhardness and nanoindentation measurements were also carried out to assess the micromechanical behaviour e.g., hardness and elastic modulus in micrometric length scale of the composite samples. Tensile tests and fractographic analysis were performed to estimate the mechanical properties and determine the mode of failure of the samples. The microstructure and mechanical properties of the composite samples were correlated and discussed

The obtainment of highly concentrated uranium pellets for plate type (MTR) fuel by dispersion of uranium aluminides in aluminium

International Nuclear Information System (INIS)

Morando, R.A.; Raffaeli, H.A.; Balzaretti, D.E.

1980-01-01

The use of the intermetallic UAl 3 for manufacturing plate type MTR fuel with 20% U 235 enriched uranium and a density of about 20 kg/m 3 is analyzed. The technique used is the dispersion of UAl 3 particles in aluminium powder. The obtainment of the UAl 3 intermetallic was performed by fusion in an induction furnace in an atmosphere of argon at a pressure of 0.7 BAR (400 mm) using an alumina melting pot. To make the aluminide powder and attain the wished granulometry a cutting and a rotating crusher were used. Aluminide powders of different granulometries and different pressures of compactation were analyzed. In each case the densities were measured. The compacts were colaminated with the 'Picture Frame' technique at temperatures of 490 and 0 deg C with excellent results from the manufacturing view point. (M.E.L.) [es

Preparation of Ti-aluminide reinforced in situ aluminium matrix composites by reactive hot pressing

International Nuclear Information System (INIS)

Roy, D.; Ghosh, S.; Basumallick, A.; Basu, B.

2007-01-01

Aluminium based metal matrix composites reinforced with in situ Ti-aluminide and alumina particles were prepared by reactive hot pressing a powder mix of aluminium and nanosized TiO 2 powders. The reinforcements were formed in situ by exothermal reaction between the TiO 2 nano crystalline powder and aluminium. The thermal characteristics of the in situ reaction were studied with the aid of Differential scanning calorimetry (DSC). X-ray diffraction (XRD), Energy dispersive spectroscopy (EDS) and Scanning electron microscopy (SEM) techniques were employed to study the microstructural architecture of the composites as a function of hot pressing temperature and volume percent reinforcement. Microhardness measurements on the as prepared in situ aluminium matrix composites exhibit significant increase in hardness with increase in hot pressing temperature and volume fraction of reinforcement

Single-step gas phase synthesis of stable iron aluminide nanoparticles with soft magnetic properties

Energy Technology Data Exchange (ETDEWEB)

Vernieres, Jerome, E-mail: Jerome.vernieres@oist.jp; Benelmekki, Maria; Kim, Jeong-Hwan; Grammatikopoulos, Panagiotis; Diaz, Rosa E. [Nanoparticles by Design Unit, Okinawa Institute of Science and Technology (OIST) Graduate University, 1919-1 Tancha, Onna Son, Okinawa 904-0495 (Japan); Bobo, Jean-François [Centre d’Elaboration de Materiaux et d’Etudes Structurales (CEMES), 29 rue Jeanne Marvig, 31055 Toulouse Cedex 4 (France); Sowwan, Mukhles, E-mail: Mukhles@oist.jp [Nanoparticles by Design Unit, Okinawa Institute of Science and Technology (OIST) Graduate University, 1919-1 Tancha, Onna Son, Okinawa 904-0495 (Japan); Nanotechnology Research Laboratory, Al-Quds University, P.O. Box 51000, East Jerusalem, Palestine (Country Unknown)

2014-11-01

Soft magnetic alloys at the nanoscale level have long generated a vivid interest as candidate materials for technological and biomedical purposes. Consequently, controlling the structure of bimetallic nanoparticles in order to optimize their magnetic properties, such as high magnetization and low coercivity, can significantly boost their potential for related applications. However, traditional synthesis methods stumble upon the long standing challenge of developing true nanoalloys with effective control over morphology and stability against oxidation. Herein, we report on a single-step approach to the gas phase synthesis of soft magnetic bimetallic iron aluminide nanoparticles, using a versatile co-sputter inert gas condensation technique. This method allowed for precise morphological control of the particles; they consisted of an alloy iron aluminide crystalline core (DO{sub 3} phase) and an alumina shell, which reduced inter-particle interactions and also prevented further oxidation and segregation of the bimetallic core. Remarkably, the as-deposited alloy nanoparticles show interesting soft magnetic properties, in that they combine a high saturation magnetization (170 emu/g) and low coercivity (less than 20 Oe) at room temperature. Additional functionality is tenable by modifying the surface of the particles with a polymer, to ensure their good colloidal dispersion in aqueous environments.

Failure probability analyses for PWSCC in Ni-based alloy welds

International Nuclear Information System (INIS)

Udagawa, Makoto; Katsuyama, Jinya; Onizawa, Kunio; Li, Yinsheng

2015-01-01

A number of cracks due to primary water stress corrosion cracking (PWSCC) in pressurized water reactors and Ni-based alloy stress corrosion cracking (NiSCC) in boiling water reactors have been detected around Ni-based alloy welds. The causes of crack initiation and growth due to stress corrosion cracking include weld residual stress, operating stress, the materials, and the environment. We have developed the analysis code PASCAL-NP for calculating the failure probability and assessment of the structural integrity of cracked components on the basis of probabilistic fracture mechanics (PFM) considering PWSCC and NiSCC. This PFM analysis code has functions for calculating the incubation time of PWSCC and NiSCC crack initiation, evaluation of crack growth behavior considering certain crack location and orientation patterns, and evaluation of failure behavior near Ni-based alloy welds due to PWSCC and NiSCC in a probabilistic manner. Herein, actual plants affected by PWSCC have been analyzed using PASCAL-NP. Failure probabilities calculated by PASCAL-NP are in reasonable agreement with the detection data. Furthermore, useful knowledge related to leakage due to PWSCC was obtained through parametric studies using this code

Biocompatibility study on Ni-free Ti-based and Zr-based bulk metallic glasses

Energy Technology Data Exchange (ETDEWEB)

Li, T.H. [Institute of Material Science and Engineering, National Central University, Taoyuan, Taiwan (China); Wong, P.C. [Department of Biomedical Engineering, National Yang-Ming University, Taipei, Taiwan (China); Chang, S.F. [Department of Mechanical Engineering, National Central University, Taoyuan, Taiwan (China); Tsai, P.H. [Institute of Material Science and Engineering, National Central University, Taoyuan, Taiwan (China); Jang, J.S.C., E-mail: jscjang@ncu.edu.tw [Institute of Material Science and Engineering, National Central University, Taoyuan, Taiwan (China); Department of Mechanical Engineering, National Central University, Taoyuan, Taiwan (China); Huang, J.C. [Department of Materials and Optoelectronic Science, National Sun Yat-Sen University, Kaohsiung, Taiwan (China)

2017-06-01

Safety and reliability are crucial issues for medical instruments and implants. In the past few decays, bulk metallic glasses (BMGs) have drawn attentions due to their superior mechanical properties, good corrosion resistance, antibacterial and good biocompatibility. However, most Zr-based and Ti-based BMGs contain Ni as an important element which is prone to human allergy problem. In this study, the Ni-free Ti-based and Zr-based BMGs, Ti{sub 40}Zr{sub 10}Cu{sub 36}Pd{sub 14}, and Zr{sub 48}Cu{sub 36}Al{sub 8}Ag{sub 8}, were selected for systematical evaluation of their biocompatibility. Several biocompatibility tests, co-cultural with L929 murine fibroblast cell line, were carried out on these two BMGs, as well as the comparison samples of Ti6Al4V and pure Cu. The results in terms of cellular adhesion, cytotoxicity, and metallic ion release affection reveal that the Ti{sub 40}Zr{sub 10}Cu{sub 36}Pd{sub 14} BMG and Ti6Al4V exhibit the optimum biocompatibility; cells still being attached on the petri dish with good adhesion and exhibiting the spindle shape after direct contact test. Furthermore, the Ti{sub 40}Zr{sub 10}Cu{sub 36}Pd{sub 14} BMG showed very low Cu ion release level, in agreement with the MTT results. Based on the current findings, it is believed that Ni-free Ti-based BMG can act as an ideal candidate for medical implant. - Highlight: • Ni-free bulk metallic glass is promising material for medical implants. • Ni-free Ti-based BMG presents similar cellular adhesion as Ti6Al4V. • Ni-free Ti-based BMG shows less cytotoxicity, and metallic ion release than Ti6Al4V.

The dependence of tensile ductility on investment casting parameters in gamma titanium aluminides

International Nuclear Information System (INIS)

Raban, R.; Rishel, L.L.; Pollock, T.M.

1999-01-01

Plates of three gamma titanium aluminide alloys have been investment cast with a wide variety of casting conditions designed to influence cooling rates. These alloys include Ti-48Al-2Cr-2Nv, Ti-47Al-2Cr-2Nb+0.5at%B and Ti-45Al-2Cr-2Nb+0.9at%B. Cooling rates have been estimated with the use of thermal data from casting experiments, along with the UES ProCAST simulation package. Variations in cooling rate significantly influenced the microstructure and tensile properties of all three alloys

Ni-Based Catalysts for the Hydrotreatment of Fast Pyrolysis Oil

NARCIS (Netherlands)

Ardiyanti, A. R.; Bykova, M. V.; Khromova, S. A.; Yin, W.; Venderbosch, R. H.; Yakovlev, V. A.; Heeres, Hero

Catalytic hydrotreatment is an attractive technology to convert fast pyrolysis oil to stabilized oil products for co processing in conventional crude oil refinery units. We report here the use of novel bimetallic NiCu- and NiPd-based (Picula) catalysts characterized by a high Ni content (29-58 wt %)

The effect of aluminium on the creep behavior of titanium aluminide alloys

International Nuclear Information System (INIS)

Nandy, T.K.; Mishra, R.S.; Gogia, A.K.; Banerjee, D.

1995-01-01

Small increases in the Al content of Ti 3 Al-Nb alloys are known to improve creep resistance at the expense of the room temperature ductility. Though considerable work has been done on the creep behavior of titanium aluminide alloys, a systematic investigation involving the role of Al on the creep of aluminides is lacking. In the present study the authors have therefore carried out a complete investigation on stress and temperature effects on two alloys with differing Al contents, Ti-24Al-15Nb and Ti-26Al-15Nb (nominal composition in at%) in order to understand the effect of Al in terms of power law creep behavior. The following conclusions are made: (1) A strong Al effect on the creep resistance of O phase alloys in the Ti-Al-Nb systems has been confirmed, through a study of stress and temperature effects on the creep behavior of the Ti-24Al-15Nb and the Ti-26Al-15Nb compositions. (2) It has been shown, however, that the small differences in Al do not affect either the activation energies for creep (∼370 kJ/mole) or the creep mechanism (climb controlled creep with a stress exponent of 4). The activation energies and stress exponents are similar to that observed in single phase O alloys. (3) It is suggested that Al influences creep strength through an intrinsic effect on the pre-exponential term AD o in the power law creep equation. It is possible that this effect is related to a higher ordering energy of the O phase with increasing Al content

Rhodium and Hafnium Influence on the Microstructure, Phase Composition, and Oxidation Resistance of Aluminide Coatings

OpenAIRE

Maryana Zagula-Yavorska; Małgorzata Wierzbińska; Jan Sieniawski

2017-01-01

A 0.5 μm thick layer of rhodium was deposited on the CMSX 4 superalloy by the electroplating method. The rhodium-coated superalloy was hafnized and aluminized or only aluminized using the Chemical vapour deposition method. A comparison was made of the microstructure, phase composition, and oxidation resistance of three aluminide coatings: nonmodified (a), rhodium-modified (b), and rhodium- and hafnium-modified (c). All three coatings consisted of two layers: the additive layer and the interdi...

Nickel aluminide alloy suitable for structural applications

Science.gov (United States)

Liu, C.T.

1998-03-10

Alloys are disclosed for use in structural applications based upon NiAl to which are added selected elements to enhance room temperature ductility and high temperature strength. Specifically, small additions of molybdenum produce a beneficial alloy, while further additions of boron, carbon, iron, niobium, tantalum, zirconium and hafnium further improve performance of alloys at both room temperature and high temperatures. A preferred alloy system composition is Ni--(49.1{+-}0.8%)Al--(1.0{+-}0.8%)Mo--(0.7 + 0.5%)Nb/Ta/Zr/Hf--(nearly zero to 0.03%)B/C, where the % is at. % in each of the concentrations. All alloys demonstrated good oxidation resistance at the elevated temperatures. The alloys can be fabricated into components using conventional techniques. 4 figs.

High temperature oxidation and corrosion behavior of Ni-base superalloy in He environment

International Nuclear Information System (INIS)

Lee, Gyoeng Geun; Park, Ji Yeon; Jung, Su jin

2010-11-01

Ni-base superalloy is considered as a IHX (Intermediate Heat Exchanger) material for VHTR (Very High Temperature Gas-Cooled Reactor). The helium environment in VHTR contains small amounts of impure gases, which cause oxidation, carburization, and decarburization. In this report, we conducted the literature survey about the high temperature behavior of Ni-base superalloys in air and He environments. The basic information of Ni-base superalloy and the basic metal-oxidation theory were briefly stated. The He effect on the corrosion of Ni-base superalloy was also summarized. This works would provide a brief suggestion for the next research topic for the application of Ni-base superalloy to VHTR

Supercritical water corrosion of high Cr steels and Ni-base alloys

International Nuclear Information System (INIS)

Jang, Jin Sung; Han, Chang Hee; Hwang, Seong Sik

2004-01-01

High Cr steels (9 to 12% Cr) have been widely used for high temperature high pressure components in fossil power plants. Recently the concept of SCWR (supercritical water-cooled reactor) has aroused a keen interest as one of the next generation (Generation IV) reactors. Consequently Ni-base (or high Ni) alloys as well as high Cr steels that have already many experiences in the field are among the potential candidate alloys for the cladding or reactor internals. Tentative inlet and outlet temperatures of the anticipated SCWR are 280 and 510 .deg. C respectively. Among many candidate alloys there are austenitic stainless steels, Ni base alloys, ODS alloys as well as high Cr steels. In this study the corrosion behavior of the high Cr steels and Ni base (or high Ni) alloys in the supercritical water were investigated. The corrosion behavior of the unirradiated base metals could be used in the near future as a guideline for the out-of-pile or in-pile corrosion evaluation tests

Corrosion aspects of Ni-Cr-Fe based and Ni-Cu based steam generator tube materials

International Nuclear Information System (INIS)

Dutta, R.S.

2009-01-01

This paper reviews corrosion related issues of Ni-Cr-Fe based (in a general sense) and Ni-Cu based steam generator tube materials for nuclear power plants those have been dealt with for last more than four decades along with some updated information on corrosion research. The materials include austenitic stainless steels (SSs), Alloy 600, Monel 400, Alloy 800 and Alloy 690. Compatibility related issues of these alloys are briefly discussed along with the alloy chemistry and microstructure. For austenitic SSs, stress corrosion cracking (SCC) behaviour in high temperature aqueous environments is discussed. For Alloy 600, intergranular cracking in high temperature water including hydrogen-induced intergranular cracking is highlighted along with the interactions of material in various environments. In case of Monel 400, intergranular corrosion and pitting corrosion at ambient temperature and SCC behaviour at elevated temperature are briefly described. For Alloy 800, the discussion covers SCC behaviour, surface characterization and microstructural aspects of pitting, whereas hydrogen-related issues are also highlighted for Alloy 690.

Devising Strain Hardening Models Using Kocks–Mecking Plots—A Comparison of Model Development for Titanium Aluminides and Case Hardening Steel

Directory of Open Access Journals (Sweden)

Markus Bambach

2016-08-01

Full Text Available The present study focuses on the development of strain hardening models taking into account the peculiarities of titanium aluminides. In comparison to steels, whose behavior has been studied extensively in the past, titanium aluminides possess a much larger initial work hardening rate, a sharp peak stress and pronounced softening. The work hardening behavior of a TNB-V4 (Ti–44.5Al–6.25Nb–0.8Mo–0.1B alloy is studied using isothermal hot compression tests conducted on a Gleeble 3500 simulator, and compared to the typical case hardening steel 25MoCrS4. The behavior is analyzed with the help of the Kocks-Mecking plots. In contrast to steel the TNB-V4 alloy shows a non-linear course of θ (i.e., no stage-III hardening initially and exhibits neither a plateau (stage IV hardening nor an inflection point at all deformation conditions. The present paper describes the development and application of a methodology for the design of strain hardening models for the TNB-V4 alloy and the 25CrMoS4 steel by taking the course of the Kocks-Mecking plots into account. Both models use different approaches for the hardening and softening mechanisms and accurately predict the flow stress over a wide range of deformation conditions. The methodology may hence assist in further developments of more sophisticated physically-based strain hardening models for TiAl-alloys.

Results on powder injection molding of Ni[sub 3]Al and application to other intermetallic compositions

Energy Technology Data Exchange (ETDEWEB)

Cooper, R.M.

1992-01-01

Net forming processes are under development to allow affordable production of intermetallic components. Powder injection molding (PIM) mav be employed for the production of complex-shaped intermetallic geometries. Proper choice of powder parameters and processing conditions can lead to the formation of fullv dense structures through pressure-less sintering. In this study, Ni[sub 3]Al with 0.04 wt.-% boron has been successfully injection molded and sintered to full density. A yield strength of 340 MPa, ultimate tensile strength (UTS) of 591 MPa, and 8% elongation were attained for injection molded and sintered tensile bars. Powder characteristics and sintering behavior are given for the nickel aluminide employed in this study to highlight the powder attributes needed for injection molding. Molding parameters, debinding and sintering schedules, along, with mechanical properties are presented to indicate the viability of PIM for intermetallics. This approach based on the understanding of key powder characteristics and use of the reactive synthesis powder process mav be extended to the successful injection molding of other intermetallic systems.

Results on powder injection molding of Ni{sub 3}Al and application to other intermetallic compositions

Energy Technology Data Exchange (ETDEWEB)

Cooper, R.M.

1992-12-31

Net forming processes are under development to allow affordable production of intermetallic components. Powder injection molding (PIM) mav be employed for the production of complex-shaped intermetallic geometries. Proper choice of powder parameters and processing conditions can lead to the formation of fullv dense structures through pressure-less sintering. In this study, Ni{sub 3}Al with 0.04 wt.-% boron has been successfully injection molded and sintered to full density. A yield strength of 340 MPa, ultimate tensile strength (UTS) of 591 MPa, and 8% elongation were attained for injection molded and sintered tensile bars. Powder characteristics and sintering behavior are given for the nickel aluminide employed in this study to highlight the powder attributes needed for injection molding. Molding parameters, debinding and sintering schedules, along, with mechanical properties are presented to indicate the viability of PIM for intermetallics. This approach based on the understanding of key powder characteristics and use of the reactive synthesis powder process mav be extended to the successful injection molding of other intermetallic systems.

Microstructure and mechanical properties of multiphase NiAl-based alloys

Science.gov (United States)

Pank, D. R.; Koss, D. A.; Nathal, M. V.

1990-01-01

The effect of the gamma-prime phase on the deformation behavior and fracture resistance of melt-spun ribbons and consolidated bulk specimens of a series of Nial-based alloys with Co and Hf additions has been examined. The morphology, location, and volume fraction of the gamma-prime phase are significant factors in enhancing the fracture resistance of the normally brittle NiAl-based alloys. In particular, the results indicate that a continuous-grain-boundary film of gamma-prime can impart limited room-temperature ductility regardless of whether B2 or L10 NiAl is present. Guidelines for microstructure control in multiphase NiAl-based alloys are also presented.

Magnetic interactions in martensitic Ni-Mn based Heusler systems

Energy Technology Data Exchange (ETDEWEB)

Aksoy, Seda

2010-04-22

In this work, magnetic, magnetocaloric and structural properties are investigated in Ni-Mn-based martensitic Heusler alloys with the aim to tailor these properties as well as to understand in detail the magnetic interactions in the various crystallographic states of these alloys. We choose Ni{sub 50}Mn{sub 34}In{sub 16} as a prototype which undergoes a martensitic transformation and exhibits field-induced strain and the inverse magnetocaloric effect. Using the structural phase diagram of martensitic Ni-Mn-based Heusler alloys, we substitute gallium and tin for indium to carry these effects systematically closer to room temperature by shifting the martensitic transformation. A magneto-calorimeter is designed and built to measure adiabatically the magnetocaloric effect in these alloys. The temperature dependence of strain under an external magnetic field is studied in Ni{sub 50}Mn{sub 50-x}Z{sub x} (Z: Ga, Sn, In and Sb) and Ni{sub 50}Mn{sub 34}In{sub 16-x}Z{sub x} (Z: Ga and Sn). An argument based on the effect of the applied magnetic field on martensite nucleation is adopted to extract information on the direction of the magnetization easy axis in the martensitic unit cell in Heusler alloys. Parallel to these studies, the structure in the presence of an external field is also studied by powder neutron diffraction. It is demonstrated that martensite nucleation is influenced by cooling the sample under a magnetic field such that the austenite phase is arrested within the martensitic state. The magnetic interactions in Ni{sub 50}Mn{sub 37}Sn{sub 13} and Ni{sub 50}Mn{sub 40}Sb{sub 10} are characterized by using neutron polarization analysis. Below the martensitic transformation temperature, M{sub s}, an antiferromagnetically correlated state is found. Ferromagnetic resonance experiments are carried out on Ni{sub 50}Mn{sub 37}Sn{sub 13} and Ni{sub 50}Mn{sub 34}In{sub 16} to gain more detailed information on the nature of the magnetic interactions. The experimental

Calculation of Gibbs energy of Zr-Al-Ni, Zr-Al-Cu, Al-Ni-Cu and Zr-Al-Ni-Cu liquid alloys based on quasiregular solution model

International Nuclear Information System (INIS)

Li, H.Q.; Yang, Y.S.; Tong, W.H.; Wang, Z.Y.

2007-01-01

With the effects of electronic structure and atomic size being introduced, the mixing enthalpy as well as the Gibbs energy of the ternary Zr-Al-Cu, Ni-Al-Cu, Zr-Ni-Al and quaternary Zr-Al-Ni-Cu systems are calculated based on quasiregular solution model. The computed results agree well with the experimental data. The sequence of Gibbs energies of different systems is: G Zr-Al-Ni-Cu Zr-Al-Ni Zr-Al-Cu Cu-Al-Ni . To Zr-Al-Cu, Ni-Al-Cu and Zr-Ni-Al, the lowest Gibbs energy locates in the composition range of X Zr 0.39-0.61, X Al = 0.38-0.61; X Ni = 0.39-0.61, X Al = 0.38-0.60 and X Zr = 0.32-0.67, X Al = 0.32-0.66, respectively. And to the Zr-Ni-Al-Cu system with 66.67% Zr, the lowest Gibbs energy is obtained in the region of X Al = 0.63-0.80, X Ni = 0.14-0.24

Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

Energy Technology Data Exchange (ETDEWEB)

DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

1996-08-01

Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

Oxidation behavior of Hf-modified platinum aluminide coatings during thermal cycling

Directory of Open Access Journals (Sweden)

Liya Ye

2018-02-01

Full Text Available Platinum aluminide coatings with different Hf contents were fabricated by using HfCl4. The oxidation kinetics and the rumpling behavior of oxide scale were investigated. After thermal cycling, the coating with 0.46 wt% Hf showed least weight gain. With the increase of Hf content, rumpling extent of the scale decreased. Meanwhile, HfO2 preferentially formed in the scale resulting in the increase of scale thickness. The oxidation of excessive Hf even caused the spallation of the scale. The results in the present study indicate that although Hf plays an important role in decreasing rumpling extent of TGO, the oxidation of Hf decreases the adhesion of the scale. Keywords: Pt-Al coating, Hf, Oxidation, Rumpling

Aluminide protective coatings on high–temperature creep resistant cast steel

Directory of Open Access Journals (Sweden)

J. Kubicki

2009-10-01

Full Text Available This paper presents the results of research on aluminide protective coatings manufactured on high–temperature creep resistant cast steel. The main purpose of these coatings is protection against the high temperature corrosion, especially at high carburizing potential atmosphere. Coatings were obtained on cast steel type G–XNiCrSi36–18 with the following methods: pack cementation, paste method, cast method and slurry cementation. The phase composition, thickness and morphology of coatings were determined. Coatings capacity of carbon diffusion inhibition and thermal shocks resistance of coatings were determined with different methods. It was found, that all of the coatings reduce carbon diffusion in different degree and all coatings liable to degradation in consequence cracking and oxidation. Coating life time is mainly dependent on morphology, phase composition and service condition (thermal shocks first of all.

Ti-Ni-based shape memory alloys as smart materials

International Nuclear Information System (INIS)

Otsuka, K.; Xu, Y.; Ren, X.

2003-01-01

Smart materials consist of three principal materials, ferroelectrics, shape memory alloys (SMA) and electro-active polymers (EAP). Among these SMAs, especially Ti-Ni-based alloys are important, since only they can provide large recoverable strains and high recovery stress. In the present paper the unique characteristics of Ti-Ni-based shape memory alloys are reviewed on an up-to-date basis with the aim of their applications to smart materials and structures. (orig.)

Microstructural development in NiAl/Ni-Si-B/Ni transient liquid phase bonds

International Nuclear Information System (INIS)

Gale, W.F.; Orel, S.V.

1996-01-01

A transmission electron microscopy (TEM) based investigation of microstructural development during transient liquid phase bonding of near-stoichiometric NiAl to commercial purity nickel is presented in this article. The work described employed Ni-4.5 wt pct Si-3.2 wt pct B (BNi-3) melt-spun interlayers. The precipitation of both Ni-Al based phases and borides within the joint and adjacent substrate regions is discussed. The article considers martensite formation (within the NiAl substrate) and the precipitation of L1 2 type phases (both within the joint and at the interface with the NiAl substrate). The relative roles of the two substrate materials (NiAl and Ni) in the isothermal resolidification process are identified. The preferential formation of Ni 3 B boride phases in the Ni substrate near the original location of the Ni substrate-joint interface is discussed and contrasted with the absence of similar events in the NiAl substrate

In-situ formation of Ni4Ti3 precipitate and its effect on pseudoelasticity in selective laser melting additive manufactured NiTi-based composites

Science.gov (United States)

Gu, Dongdong; Ma, Chenglong

2018-05-01

Selective laser melting (SLM) additive manufacturing technology was applied to synthesize NiTi-based composites via using ball-milled Ti, Ni, and TiC mixed powder. By transmission electron microscope (TEM) characterization, it indicated that the B2 (NiTi) matrix was obtained during SLM processing. In spite of more Ti content (the Ti/Ni ratio >1), a mass of Ni-rich intermetallic compounds containing Ni4Ti3 with nanostructure features and eutectic Ni3Ti around in-situ Ti6C3.75 dendrites were precipitated. Influence of the applied laser volume energy density (VED) on the morphology and content of Ni4Ti3 precipitate was investigated. Besides, nanoindentation test of the matrix was performed in order to assess pseudoelastic recovery behavior of SLM processed NiTi-based composites. At a relatively high VED of 533 J/mm3, the maximum pseudoelastic recovery was obtained due to the lowest content of Ni4Ti3 precipitates. Furthermore, the precipitation mechanism of in-situ Ni4Ti3 was present based on the redistribution of titanium element and thermodynamics analysis, and then the relationship of Ni4Ti3 precipitate, VED and pseudoelastic recovery behavior was also revealed.

σ and η Phase formation in advanced polycrystalline Ni-base superalloys

Energy Technology Data Exchange (ETDEWEB)

Antonov, Stoichko, E-mail: santonov@hawk.iit.edu [Illinois Institute of Technology, 10 W. 32nd Street, Chicago, IL 60616 (United States); Huo, Jiajie; Feng, Qiang [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Isheim, Dieter; Seidman, David N. [Department of Materials Science and Engineering, Northwestern University, 2220 Campus Drive, Evanston, IL 60208 (United States); Northwestern University Center for Atom Probe Tomography (NUCAPT), 2220 Campus Drive, Evanston, IL 60208 (United States); Helmink, Randolph C.; Sun, Eugene [Rolls-Royce Corporation, 450 S. Meridian Street, Indianapolis, IN 46225 (United States); Tin, Sammy [Illinois Institute of Technology, 10 W. 32nd Street, Chicago, IL 60616 (United States)

2017-02-27

In polycrystalline Ni-base superalloys, grain boundary precipitation of secondary phases can be significant due to the effects they pose on the mechanical properties. As new alloying concepts for polycrystalline Ni-base superalloys are being developed to extend their temperature capability, the effect of increasing levels of Nb alloying additions on long term phase stability and the formation of topologically close packed (TCP) phases needs to be studied. Elevated levels of Nb can result in increased matrix supersaturation and promote the precipitation of secondary phases. Long term thermal exposures on two experimental powder processed Ni-base superalloys containing various levels of Nb were completed to assess the stability and precipitation of TCP phases. It was found that additions of Nb promoted the precipitation of η-Ni{sub 6}AlNb along the grain boundaries in powder processed, polycrystalline Ni-base superalloys, while reduced Nb levels favored the precipitation of blocky Cr and Mo – rich σ phase precipitates along the grain boundary. Evaluation of the thermodynamic stability of these two phases in both alloys using Thermo-calc showed that while σ phase predictions are fairly accurate, predictions of the η phase are limited.

Synthesis and densification of Cu-coated Ni-based amorphous composite powders

International Nuclear Information System (INIS)

Kim, Yong-Jin; Kim, Byoung-Kee; Kim, Jin-Chun

2007-01-01

Spherical Ni 57 Zr 20 Ti 16 Si 2 Sn 3 (numbers indicate at.%) amorphous powders were produced by the gas atomization process, and ductile Cu phase was coated on the Ni-based amorphous powders by the spray drying process in order to increase the ductility of the consolidated amorphous alloy. The characteristics of the as-prepared powders and the consolidation behaviors of Cu-coated Ni-based amorphous composite powders were investigated. The atomization was conducted at 1450 deg. C under the vacuum of 10 -2 mbar. The Ni-based amorphous powders and Cu nitrate solution were mixed and sprayed at temperature of 130 deg. C. After spray drying and reduction treatment, the sub-micron size Cu powders were coated successfully on the surface of the atomized Ni amorphous powders. The spark plasma sintering process was applied to study the densification behavior of the Cu-coated composite powders. Thickness of the Cu layer was less than 1 μm. The compacts obtained by SPS showed high relative density of over 98% and its hardness was over 800 Hv

Release of fission products from irradiated aluminide fuel at high temperature

International Nuclear Information System (INIS)

Shibata, Toshikazu; Kanda, Keiji; Mishima, Kaichiro; Tamai, Tadaharu; Hayashi, Masatoshi; Snelgrove, James L.; Stahl, David; Matos, James E.; Travelli, Armando; Case, F. Neil; Posey, John C.

1983-01-01

Irradiated uranium aluminide fuel plates of 40% U-235 enrichment were heated for the determination of fission products released under flowing helium gas at temperatures up to and higher than the melting point of fuel cladding material. The release of fission products from the fuel plate at temperature below 500 deg. C was found negligible. The first rapid release of fission products was observed with the occurrence of blistering at 561±1 deg. C on the plates. The next release at 585. C might be caused by melting of the cladding material of 6061-Al alloy. The last release of fission product gases was occurred at the eutectic temperature of 640 deg. C of U-Al x . The released material was mostly xenon, but small amounts of iodine and cesium were observed. (author)

Release of fission products from irradiated aluminide fuel at high temperature

International Nuclear Information System (INIS)

Shibata, T.; Kanda, K.; Mishima, K.

1982-01-01

Irradiated uranium aluminide fuel plates of 40% U-235 enrichment were heated for the determination of fission products released under flowing helium gas at temperatures up to and higher than the melting point of fuel-cladding material. The release of fission products from the fuel plate at temperature below 500 0 C was found negligible. The firist rapid release of fission products was observed with the occurrence of blistering at 561 +- 1 0 C on the plates. The next release at 585 0 C might be caused by melting of the cladding material of 6061-Al alloy. The last release of fission product gases was occurred at the eutectic temperature of 640 0 C of U-Al/sub x/. The released material was mostly xenon, but small amounts of iodine and cesium were observed

Intermediate Co/Ni-base model superalloys — Thermophysical properties, creep and oxidation

International Nuclear Information System (INIS)

Zenk, Christopher H.; Neumeier, Steffen; Engl, Nicole M.; Fries, Suzana G.; Dolotko, Oleksandr; Weiser, Martin; Virtanen, Sannakaisa; Göken, Mathias

2016-01-01

The mechanical properties of γ′-strengthened Co–Ni–Al–W–Cr model superalloys extending from pure Ni-base to pure Co-base superalloys have been assessed. Differential scanning calorimetry measurements and thermodynamic calculations match well and show that the γ′ solvus temperature decreases with increasing Co-content. The γ/γ′ lattice misfit is negative on the Ni- and positive on the Co-rich side. High Ni-contents decelerate the oxidation kinetics up to a factor of 15. The creep strength of the Ni-base alloy increases by an order of magnitude with additions of Co before it deteriorates strongly upon higher additions despite an increasing γ′ volume fraction.

Effect of Ti seed and spacer layers on structure and magnetic properties of FeNi thin films and FeNi-based multilayers

Energy Technology Data Exchange (ETDEWEB)

Svalov, A.V., E-mail: andrey.svalov@ehu.es [Departamento de Electricidad y Electrónica, Universidad del País Vasco (UPV/EHU), 48080 Bilbao (Spain); Department of Magnetism and Magnetic Nanomaterials, Ural Federal University, 620002 Ekaterinburg (Russian Federation); Larrañaga, A. [SGIker, Servicios Generales de Investigación, Universidad del País Vasco (UPV/EHU), 48080 Bilbao (Spain); Kurlyandskaya, G.V. [Departamento de Electricidad y Electrónica, Universidad del País Vasco (UPV/EHU), 48080 Bilbao (Spain); Department of Magnetism and Magnetic Nanomaterials, Ural Federal University, 620002 Ekaterinburg (Russian Federation)

2014-10-15

Highlights: • Fe{sub 19}Ni{sub 81} films and FeNi-based multilayers were prepared by magnetron sputtering. • The samples were deposited onto glass substrates at room temperature. • Ti/FeNi films exhibit good (1 1 1) texture and crystallinity. • The thick Cu seed increases the coercive force of the magnetic layer. • The thin Ti spacer restores the magnetic softness of the Cu/Ti/FeNi multilayers. - Abstract: The microstructure and magnetic properties of sputtered permalloy films and FeNi-based multilayers prepared by magnetron sputtering have been studied. X-ray diffraction measurements indicate that Ti/FeNi films exhibit good (1 1 1) texture and crystallinity. Ti/FeNi bilayers with high crystallographic quality have relatively low resistivity. The Ti seed layer does not influence the magnetic properties of FeNi film in Ti/FeNi bilayers, but the thick Cu seed layer leads to an increase of the coercive force of the magnetic layer. For the FeNi films deposited on thick Cu seed layer, the (0 1 0) and (0 0 2) diffraction peaks of hcp nickel were clearly observed. The thin Ti spacer between Cu and FeNi layers prevents the formation of the nickel phase and restores the magnetic softness of the FeNi layer in the Cu/Ti/FeNi sample. Obtained results can be important for the development of multilayer sensitive elements for giant magnetoimpedance or magnetoresistance detectors.

γ' Precipitation Study of a Co-Ni-Based Alloy

Science.gov (United States)

Locq, D.; Martin, M.; Ramusat, C.; Fossard, F.; Perrut, M.

2018-05-01

A Co-Ni-based alloy strengthened by γ'-(L12) precipitates was utilized to investigate the precipitation evolution after various cooling rates and several aging conditions. In this study, the precipitate size and volume fraction have been studied via scanning electron microscopy and transmission electron microscopy. The influence of the precipitation evolution was measured via microhardness tests. The cooling rate study shows a more sluggish γ' precipitation reaction compared to that observed in a Ni-based superalloy. Following a rapid cooling rate, the application of appropriate double aging treatments allows for the increase of the γ' volume fraction as well as the control of the size and distribution of the precipitates. The highest hardness values reach those measured on supersolvus cast and wrought Ni-based superalloys. The observed γ' precipitation behavior should have implications for the production, the heat treatment, the welding, or the additive manufacturing of this new class of high-temperature materials.

Development of Non-Noble Metal Ni-Based Catalysts for Dehydrogenation of Methylcyclohexane

KAUST Repository

Al-ShaikhAli, Anaam H.

2016-11-30

Liquid organic chemical hydride is a promising candidate for hydrogen storage and transport. Methylcyclohexane (MCH) to toluene (TOL) cycle has been considered as one of the feasible hydrogen carrier systems, but selective dehydrogenation of MCH to TOL has only been achieved using the noble Pt-based catalysts. The aim of this study is to develop non-noble, cost-effective metal catalysts that can show excellent catalytic performance, mainly maintaining high TOL selectivity achievable by Pt based catalysts. Mono-metallic Ni based catalyst is a well-known dehydrogenation catalyst, but the major drawback with Ni is its hydrogenolysis activity to cleave C-C bonds, which leads to inferior selectivity towards dehydrogenation of MCH to TOL. This study elucidate addition of the second metal to Ni based catalyst to improve the TOL selectivity. Herein, ubiquitous bi-metallic nanoparticles catalysts were investigated including (Ni–M, M: Ag, Zn, Sn or In) based catalysts. Among the catalysts investigated, the high TOL selectivity (> 99%) at low conversions was achieved effectively using the supported NiZn catalyst under flow of excess H2. In this work, a combined study of experimental and computational approaches was conducted to determine the main role of Zn over Ni based catalyst in promoting the TOL selectivity. A kinetic study using mono- and bimetallic Ni based catalysts was conducted to elucidate reaction mechanism and site requirement for MCH dehydrogenation reaction. The impact of different reaction conditions (feed compositions, temperature, space velocity and stability) and catalyst properties were evaluated. This study elucidates a distinctive mechanism of MCH dehydrogenation to TOL reaction over the Ni-based catalysts. Distinctive from Pt catalyst, a nearly positive half order with respect to H2 pressure was obtained for mono- and bi-metallic Ni based catalysts. This kinetic data was consistent with rate determining step as (somewhat paradoxically) hydrogenation

Ni-Based Catalysts for Low Temperature Methane Steam Reforming: Recent Results on Ni-Au and Comparison with Other Bi-Metallic Systems

Directory of Open Access Journals (Sweden)

Anna M. Venezia

2013-06-01

Full Text Available Steam reforming of light hydrocarbons provides a promising method for hydrogen production. Ni-based catalysts are so far the best and the most commonly used catalysts for steam reforming because of their acceptably high activity and significantly lower cost in comparison with alternative precious metal-based catalysts. However, nickel catalysts are susceptible to deactivation from the deposition of carbon, even when operating at steam-to-carbon ratios predicted to be thermodynamically outside of the carbon-forming regime. Reactivity and deactivation by carbon formation can be tuned by modifying Ni surfaces with a second metal, such as Au through alloy formation. In the present review, we summarize the very recent progress in the design, synthesis, and characterization of supported bimetallic Ni-based catalysts for steam reforming. The progress in the modification of Ni with noble metals (such as Au and Ag is discussed in terms of preparation, characterization and pretreatment methods. Moreover, the comparison with the effects of other metals (such as Sn, Cu, Co, Mo, Fe, Gd and B is addressed. The differences of catalytic activity, thermal stability and carbon species between bimetallic and monometallic Ni-based catalysts are also briefly shown.

Investigation of aluminised steel as a barrier to tritium using accelerator-based and hydrogen permeation techniques

Energy Technology Data Exchange (ETDEWEB)

Sokhi, R S; Forcey, K S; Ross, D K; Earwaker, L G [Birmingham Univ. (UK). School of Physics and Space Research

1989-04-01

Aluminised steel has been proposed as a barrier to tritium permeation in fusion reactors. The properties of these materials as tritium barriers have been studied using accelerator-based techniques and hydrogen permeation methods. The aluminide layers has been characterised by Rutherford backscattering spectroscopy (RBS) and nuclear reaction analysis (NRA) techniques using the 3 MV Dynamitron accelerator based at the School of Physics and Space Research Radiation Centre. The effectiveness of the aluminide layer as a tritium barrier has been measured directly by a conventional permeation apparatus over a range of temperatures. The effect of high temperatures on the structure of the aluminide layer has been examined. Any correlation between the composition of the layer and its effectiveness as a tritium barrier is also discussed. (orig.).

Anisotropic ferromagnetic behaviors in highly orientated epitaxial NiO-based thin films

Directory of Open Access Journals (Sweden)

Yu-Jun Zhang

2015-07-01

Full Text Available Antiferromagnetic materials attract a great amount of attention recently for promising antiferromagnet-based spintronics applications. NiO is a conventional antiferromagnetic semiconductor material and can show ferromagnetism by doping other magnetic elements. In this work, we synthesized epitaxial Fe-doped NiO thin films on SrTiO3 substrates with various crystal orientations by pulsed laser deposition. The room-temperature ferromagnetism of these films is anisotropic, including the saturated magnetization and the coercive field. The anisotropic magnetic behaviors of Fe-doped NiO diluted magnetic oxide system should be closely correlated to the magnetic structure of antiferromagnetic NiO base. Within the easy plane of NiO, the coercive field of the films becomes smaller, and larger coercive field while tested out of the easy plane of NiO. The saturated magnetization anisotropy is due to different strain applied by different substrates. These results lead us to more abundant knowledge of the exchange interactions in this conventional antiferromagnetic system.

Tunable photoelectric response in NiO-based heterostructures by various orientations

Science.gov (United States)

Luo, Yidong; Qiao, Lina; Zhang, Qinghua; Xu, Haomin; Shen, Yang; Lin, Yuanhua; Nan, Cewen

2018-02-01

We engineered various orientations of NiO layers for NiO-based heterostructures (NiO/Au/STO) to investigate their effects on the generation of hot electrons and holes. Our calculation and experimental results suggested that bandgap engineering and the orientation of the hole transport layer (NiO) were crucial elements for the optimization of photoelectric responses. The (100)-orientated NiO/Au/STO achieved the highest photo-current density (˜30 μA/cm2) compared with (111) and (110)-orientated NiO films, which was attributed to the (100) films's lowest effective mass of photogenerated holes (˜1.82 m0) and the highest efficiency of separating and transferring electron-holes of the (100)-orientated sample. Our results opened a direction to design a high efficiency photoelectric solar cell.

A Review on Inertia and Linear Friction Welding of Ni-Based Superalloys

Science.gov (United States)

Chamanfar, Ahmad; Jahazi, Mohammad; Cormier, Jonathan

2015-04-01

Inertia and linear friction welding are being increasingly used for near-net-shape manufacturing of high-value materials in aerospace and power generation gas turbines because of providing a better quality joint and offering many advantages over conventional fusion welding and mechanical joining techniques. In this paper, the published works up-to-date on inertia and linear friction welding of Ni-based superalloys are reviewed with the objective to make clarifications on discrepancies and uncertainties reported in literature regarding issues related to these two friction welding processes as well as microstructure, texture, and mechanical properties of the Ni-based superalloy weldments. Initially, the chemical composition and microstructure of Ni-based superalloys that contribute to the quality of the joint are reviewed briefly. Then, problems related to fusion welding of these alloys are addressed with due consideration of inertia and linear friction welding as alternative techniques. The fundamentals of inertia and linear friction welding processes are analyzed next with emphasis on the bonding mechanisms and evolution of temperature and strain rate across the weld interface. Microstructural features, texture development, residual stresses, and mechanical properties of similar and dissimilar polycrystalline and single crystal Ni-based superalloy weldments are discussed next. Then, application of inertia and linear friction welding for joining Ni-based superalloys and related advantages over fusion welding, mechanical joining, and machining are explained briefly. Finally, present scientific and technological challenges facing inertia and linear friction welding of Ni-based superalloys including those related to modeling of these processes are addressed.

Room temperature synthesis of Ni-based alloy nanoparticles by radiolysis.

Energy Technology Data Exchange (ETDEWEB)

Nenoff, Tina Maria; Berry, Donald T.; Lu, Ping; Leung, Kevin; Provencio, Paula Polyak; Stumpf, Roland Rudolph; Huang, Jian Yu; Zhang, Zhenyuan

2009-09-01

Room temperature radiolysis, density functional theory, and various nanoscale characterization methods were used to synthesize and fully describe Ni-based alloy nanoparticles (NPs) that were synthesized at room temperature. These complementary methods provide a strong basis in understanding and describing metastable phase regimes of alloy NPs whose reaction formation is determined by kinetic rather than thermodynamic reaction processes. Four series of NPs, (Ag-Ni, Pd-Ni, Co-Ni, and W-Ni) were analyzed and characterized by a variety of methods, including UV-vis, TEM/HRTEM, HAADF-STEM and EFTEM mapping. In the first focus of research, AgNi and PdNi were studied. Different ratios of Ag{sub x}- Ni{sub 1-x} alloy NPs and Pd{sub 0.5}- Ni{sub 0.5} alloy NP were prepared using a high dose rate from gamma irradiation. Images from high-angle annular dark-field (HAADF) show that the Ag-Ni NPs are not core-shell structure but are homogeneous alloys in composition. Energy filtered transmission electron microscopy (EFTEM) maps show the homogeneity of the metals in each alloy NP. Of particular interest are the normally immiscible Ag-Ni NPs. All evidence confirmed that homogeneous Ag-Ni and Pd-Ni alloy NPs presented here were successfully synthesized by high dose rate radiolytic methodology. A mechanism is provided to explain the homogeneous formation of the alloy NPs. Furthermore, studies of Pd-Ni NPs by in situ TEM (with heated stage) shows the ability to sinter these NPs at temperatures below 800 C. In the second set of work, CoNi and WNi superalloy NPs were attempted at 50/50 concentration ratios using high dose rates from gamma irradiation. Preliminary results on synthesis and characterization have been completed and are presented. As with the earlier alloy NPs, no evidence of core-shell NP formation occurs. Microscopy results seem to indicate alloying occurred with the CoNi alloys. However, there appears to be incomplete reduction of the Na{sub 2}WO{sub 4} to form the W

Protective coatings on structural materials for energy conversion systems

International Nuclear Information System (INIS)

John, J.T.; De, P.K.; Srinivasa, R.S.

2000-01-01

Full text: Structural Materials and Components used in coal fired energy conversion systems, crude oil refineries and coal gasification plants are subjected to degradation due to oxidation, sulfidation, carbonization and halogenation. Suitable protective coatings can significantly enhance their life. Protective coatings work by forming a highly stable, self-healing and slow growing protective scale at the operating temperatures. These scales act as barriers between the corrosive environment and the alloy and prevent degradation of the substitute. Three types of scales that provide such protection are based on Al 2 O 3 , Cr 2 O 3 and SiO 2 . Aluminide coatings are major alumina forming protecting coatings, applied on nickel, cobalt and iron base alloys. Aluminide coatings are prepared by enriching the surface of a component by aluminum. In this paper the formation of aluminide coatings of nickel, IN738, Alloy 800, Zircaloy-2 and pure iron by chemical vapor deposition has been described. In this technique, Aluminum chloride vapors from bath kept at 353-373 K are carried in a stream of hydrogen gas into a Hot Walled CVD chamber kept at 1173-1373 K. The AlCl 3 vapors were allowed to react with pure aluminum whereby aluminum sub-chlorides like AlCl and AlCl 2 are produced which deposit aluminum on the substrates. At the high temperature of the deposition, aluminum diffuses into the substrate and forms the aluminide coating. The process can be represented by the reaction Al (i) + AlCl 3(g) AlCl 2(s) + AlCl 2 (g) . XRD and optical microscopic studies have characterized the coatings. On pure nickel and Alloy 800 the coating consists of Ni 2 Al 3 and NiAl respectively. On pure iron the coatings consisted of FeAl. On Zircaloy-2, ZrAl 2 was also detected. The CVD coating process, XRD and optical microscopy data will be discussed further

MGI-oriented High-throughput Measurement of Interdiffusion Coefficient Matrices in Ni-based Superalloys

Directory of Open Access Journals (Sweden)

TANG Ying

2017-01-01

Full Text Available One of the research hotspots in the field of high-temperature alloys was to search the substitutional elements for Re in order to prepare the single-crystal Ni-based superalloys with less or even no Re addition. To find the elements with similar or even lower diffusion coefficients in comparison with that of Re was one of the effective strategies. In multicomponent alloys, the interdiffusivity matrix were used to comprehensively characterize the diffusion ability of any alloying elements. Therefore, accurate determination of the composition-dependant and temperature-dependent interdiffusivities matrices of different elements in γ and γ' phases of Ni-based superalloys was high priority. The paper briefly introduces of the status of the interdiffusivity matrices determination in Ni-based superalloys, and the methods for determining the interdiffusivities in multicomponent alloys, including the traditional Matano-Kirkaldy method and recently proposed numerical inverse method. Because the traditional Matano-Kirkaldy method is of low efficiency, the experimental reports on interdiffusivity matrices in ternary and higher order sub-systems of the Ni-based superalloys were very scarce in the literature. While the numerical inverse method newly proposed in our research group based on Fick's second law can be utilized for high-throughput measurement of accurate interdiffusivity matrices in alloys with any number of components. After that, the successful application of the numerical inverse method in the high-throughput measurement of interdiffusivity matrices in alloys is demonstrated in fcc (γ phase of the ternary Ni-Al-Ta system. Moreover, the validation of the resulting composition-dependant and temperature-dependent interdiffusivity matrices is also comprehensively made. Then, this paper summarizes the recent progress in the measurement of interdiffusivity matrices in γ and γ' phases of a series of core ternary Ni-based superalloys achieved in

Deformation behaviour of {gamma}+{alpha}{sub 2} Ti aluminide processed through reaction synthesis

Energy Technology Data Exchange (ETDEWEB)

Gupta, R.K., E-mail: rohitkumar_gupta@vssc.gov.in [Vikram Sarabhai Space Centre, ISRO, Trivandrum, Kerala 695 022 (India); Pant, Bhanu [Vikram Sarabhai Space Centre, ISRO, Trivandrum, Kerala 695 022 (India); Kumar, Vinod [SAIL-RDCIS, Ranchi (India); Agarwala, Vijaya [Indian Institute of Technology, Roorkee 247 667 (India); Sinha, P.P. [Vikram Sarabhai Space Centre, ISRO, Trivandrum, Kerala 695 022 (India)

2013-01-01

{gamma}+{alpha}{sub 2} titanium aluminide alloys made through reaction synthesis have been used for deformation study. Hot isothermal compression test is carried out to study the deformation characteristics of the alloys using Gleeble thermomechanical simulator. Three alloys based on Ti48Al2Cr2Nb0.1B (at%) are tested at different temperatures and at different strain rates. True stress-true strain plots are analyzed along with analysis of tested specimens. Tested specimens are observed under optical and electron microscopes. Presence of various deformation morphologies and phases were confirmed. Microhardness evaluation and transmission electron microscopic examination are used to confirm the presence of different phases. It is found that dynamic recrystallization is mainly playing role in deformation of these alloys. Presence of dynamically recrystallized (DRX) grains and lamellar microstructures is confirmed at the intergranular area and inside the grains, respectively. A nucleation model is suggested for DRX and lamellar grain nucleation during deformation. Attempt has been made to quantify the presence of various phases through optical microscopy. Hot workability map is also suggested on the basis of microstructural and visual observation of compression tested specimens.

Hierarchical nanosheet-based Ni3S2 microspheres grown on Ni foam for high-performance all-solid-state asymmetric supercapacitors

Science.gov (United States)

Li, Gaofeng; Cong, Yuan; Zhang, Chuanxiang; Tao, Haijun; Sun, Yueming; Wang, Yuqiao

2017-10-01

The hierarchical nanosheet-based Ni3S2 microspheres directly grew on Ni foam using a two-step hydrothermal method. The microsphere with a diameter of ˜1 microns and a rough surface was well connected to each other without any binders to provide a larger specific surface area, shorter ion/electron diffusion paths, richer electroactive sites as a supercapacitor electrode. As a three-electrode supercapacitor, it delivers a high specific capacity of 981.8 F g-1 at 2 A g-1, an excellent rate capability of 436.4 F g-1 at 12 A g-1, and a good cycling stability of 950.9 F g-1 with 96.9% retention after 1000 cycles at 2 A g-1. Furthermore, an asymmetric supercapacitor based on Ni3S2-microsphere as a positive electrode and active carbon as a negative electrode shows a high energy density of 29.4 Wh kg-1 at 324.5 W kg-1 and a high power density of 3197.6 W kg-1 at 15.1 Wh kg-1. This work demonstrates that nanosheet-based Ni3S2 microspheres coated Ni foam can be an effective electrode for a real supercapacitor.

Coating-Substrate Systems for Thermomechanically Durable Turbine Airfoils

Science.gov (United States)

2015-06-30

vapor phase NiA ! aluminide and NiAI(Cr.Zr) coated Rene N5 samples cycled at 1093°C with Ae, = 0.35%. PtAI VPA NiAI(Cr,Zr) EQ Y-Y’ 10000.0... 505 (2001). 2. T.M. Pollock and S. Tin, AIAA J. Propulsion and Power, 22, 2, (2006), pp. 361 - 374. 3. A.G. Evans, D.R. Clarke and C.G. Lev

Dynamic Fracture Initiation Toughness at Elevated Temperatures With Application to the New Generation of Titanium Aluminide Alloys. Chapter 8

Science.gov (United States)

Shazly, Mostafa; Prakash, Vikas; Draper, Susan; Shukla, Arun (Editor)

2006-01-01

Recently, a new generation of titanium aluminide alloy, named Gamma-Met PX, has been developed with better rolling and post-rolling characteristics. I'revious work on this alloy has shown the material to have higher strengths at room and elevated temperatures when compared with other gamma titanium aluminides. In particular, this new alloy has shown increased ductility at elevated temperatures under both quasi-static and high strain rate uniaxial compressive loading. However, its high strain rate tensile ductility at room and elevated temperatures is limited to approx. 1%. In the present chapter, results of a study to investigate the effects of loading rate and test temperature on the dynamic fracture initiation toughness in Gamma-Met PX are presented. Modified split Hopkinson pressure bar was used along with high-speed photography to determine the crack initiation time. Three-point bend dynamic fracture experiments were conducted at impact speeds of approx. 1 m/s and tests temperatures of up-to 1200 C. The results show that thc dynamic fracture initiation toughness decreases with increasing test temperatures beyond 600 C. Furthermore, thc effect of long time high temperature air exposure on the fracture toughness was investigated. The dynamic fracture initiation toughness was found to decrease with increasing exposure time. The reasons behind this drop are analyzed and discussed.

Interdiffusion behaviors of iron aluminide coatings on China low activation martensitic steel

Science.gov (United States)

Zhu, X. X.; Yang, H. G.; Yuan, X. M.; Zhao, W. W.; Zhan, Q.

2014-12-01

The iron aluminide coating on China Low Activation Martensitic (CLAM) steel was prepared by pack cementation and subsequent heat treatment. A surface Fe2Al5 layer was formed on CLAM substrate by pack cementation process with Fe2Al5 donor powder and NH4Cl activator. Diffusion heat treatment was performed in order to allow the phase transformation from Fe2Al5 to a phase with lower aluminum content. Morphology and composition of the coatings were characterized by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS), glow discharge optical emission spectroscopy (GDOES) and X-ray diffraction (XRD). There is a need to study the interdiffusion behaviors in these Al containing systems, as a basis for controlling the formation and subsequent degradation of the coating. In this paper, a predictive model was developed to describe the phase transformation of Fe2Al5 as a function of processing parameters. The Wagner's equation was used to calculate the interdiffusion coefficients based on the analysis of the Al concentration profiles. The results showed that the interdiffusion coefficients in the FeAl and α-Fe(Al) phase strongly depends on Al content and showed a maximum at about 28 at.% Al.

Interdiffusion behaviors of iron aluminide coatings on China low activation martensitic steel

International Nuclear Information System (INIS)

Zhu, X.X.; Yang, H.G.; Yuan, X.M.; Zhao, W.W.; Zhan, Q.

2014-01-01

The iron aluminide coating on China Low Activation Martensitic (CLAM) steel was prepared by pack cementation and subsequent heat treatment. A surface Fe 2 Al 5 layer was formed on CLAM substrate by pack cementation process with Fe 2 Al 5 donor powder and NH 4 Cl activator. Diffusion heat treatment was performed in order to allow the phase transformation from Fe 2 Al 5 to a phase with lower aluminum content. Morphology and composition of the coatings were characterized by optical microscopy (OM), scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS), glow discharge optical emission spectroscopy (GDOES) and X-ray diffraction (XRD). There is a need to study the interdiffusion behaviors in these Al containing systems, as a basis for controlling the formation and subsequent degradation of the coating. In this paper, a predictive model was developed to describe the phase transformation of Fe 2 Al 5 as a function of processing parameters. The Wagner’s equation was used to calculate the interdiffusion coefficients based on the analysis of the Al concentration profiles. The results showed that the interdiffusion coefficients in the FeAl and α-Fe(Al) phase strongly depends on Al content and showed a maximum at about 28 at.% Al

Nonenzymatic Glucose Sensor Based on In Situ Reduction of Ni/NiO-Graphene Nanocomposite

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Xiaohui Zhang

2016-10-01

Full Text Available Ni/NiO nanoflower modified reduced graphene oxide (rGO nanocomposite (Ni/NiO-rGO was introduced to screen printed electrode (SPE for the construction of a nonenzymatic electrochemical glucose biosensor. The Ni/NiO-rGO nanocomposite was synthesized by an in situ reduction process. Graphene oxide (GO hybrid Nafion sheets first chemical adsorbed Ni ions and assembled on the SPE. Subsequently, GO and Ni ions were reduced by hydrazine hydrate. The electrochemical properties of such a Ni/NiO-rGO modified SPE were carefully investigated. It showed a high activity for electrocatalytic oxidation of glucose in alkaline medium. The proposed nonenzymatic sensor can be utilized for quantification of glucose with a wide linear range from 29.9 μM to 6.44 mM (R = 0.9937 with a low detection limit of 1.8 μM (S/N = 3 and a high sensitivity of 1997 μA/mM∙cm−2. It also exhibited good reproducibility as well as high selectivity.

A Model for Creep and Creep Damage in the γ-Titanium Aluminide Ti-45Al-2Mn-2Nb.

Science.gov (United States)

Harrison, William; Abdallah, Zakaria; Whittaker, Mark

2014-03-14

Gamma titanium aluminides (γ-TiAl) display significantly improved high temperature mechanical properties over conventional titanium alloys. Due to their low densities, these alloys are increasingly becoming strong candidates to replace nickel-base superalloys in future gas turbine aeroengine components. To determine the safe operating life of such components, a good understanding of their creep properties is essential. Of particular importance to gas turbine component design is the ability to accurately predict the rate of accumulation of creep strain to ensure that excessive deformation does not occur during the component's service life and to quantify the effects of creep on fatigue life. The theta (θ) projection technique is an illustrative example of a creep curve method which has, in this paper, been utilised to accurately represent the creep behaviour of the γ-TiAl alloy Ti -45Al-2Mn-2Nb. Furthermore, a continuum damage approach based on the θ-projection method has also been used to represent tertiary creep damage and accurately predict creep rupture.

Resistance to sulfur poisoning of Ni-based alloy with coinage (IB) metals

International Nuclear Information System (INIS)

Xu, Xiaopei; Zhang, Yanxing; Yang, Zongxian

2015-01-01

Highlights: • The effects of IB metal dopants on the S poisoning features of Ni are analyzed. • IB metal dopants can modify the surface electronic structure of Ni. • IB metal dopants can increase the S tolerance of Ni at an optimized concentration. • Au is a preferred dopant to increase the resistance to sulfur poisoning of Ni. - Abstract: The poisoning effects of S atom on the (1 0 0), (1 1 0) and (1 1 1) metal surfaces of pure Ni and Ni-based alloy with IB (coinage) metals (Cu, Ag, Au) are systematically studied. The effects of IB metal dopants on the S poisoning features are analyzed combining the density functional theory (DFT) results with thermodynamics data using the ab initio atomistic thermodynamic method. It is found that introducing IB doping metals into Ni surface can shift the d-band center downward from the Fermi level and weaken the adsorption of S on the (1 0 0) and (1 1 0) surfaces, and the S tolerance ability increases in the order of Ni, Cu/Ni, Ag/Ni and Au/Ni. Nevertheless, on the (1 1 1) surface, the S tolerance ability increases in the order of Ag/Ni (or Cu/Ni), Ni, and Au/Ni. When we increase the coverage of the IB metal dopants, we found that not only Au, but Cu and Ag can increase its S tolerance. We therefore propose that alloying can increase its S tolerance and alloying with Au would be a better way to increase the resistance to sulfur poisoning of the Ni anode as compared with the pure Ni and the Ag- or, Cu-doped Ni materials.

A New Ni-Based Metallic Glass with High Thermal Stability and Hardness

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Aytekin Hitit

2015-02-01

Full Text Available Glass forming ability (GFA, thermal stability and microhardness of Ni51−xCuxW31.6B17.4 (x = 0, 5 metallic glasses have been investigated. For each alloy, thin sheets of samples having thickness of 20 µm and 100 µm were synthesized by piston and anvil method in a vacuum arc furnace. Also, 400 µm thick samples of the alloys were synthesized by suction casting method. The samples were investigated by X-ray diffractometry (XRD and differential scanning calorimetry (DSC. Crystallization temperature of the base alloy, Ni51W31.6B17.4, is found to be 996 K and 5 at.% copper substitution for nickel increases the crystallization temperature to 1063 K, which is the highest value reported for Ni-based metallic glasses up to the present. In addition, critical casting thickness of alloy Ni51W31.6B17.4 is 100 µm and copper substitution does not have any effect on critical casting thickness of the alloys. Also, microhardness of the alloys are found to be around 1200 Hv, which is one of the highest microhardness values reported for a Ni-based metallic glass until now.

Magnetic Properties of FeNi-Based Thin Film Materials with Different Additives

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Cai Liang

2014-07-01

Full Text Available This paper presents a study of FeNi-based thin film materials deposited with Mo, Al and B using a co-sputtering process. The existence of soft magnetic properties in combination with strong magneto-mechanical coupling makes these materials attractive for sensor applications. Our findings show that FeNi deposited with Mo or Al yields magnetically soft materials and that depositing with B further increases the softness. The out-of-plane magnetic anisotropy of FeNi thin films is reduced by depositing with Al and completely removed by depositing with B. The effect of depositing with Mo is dependent on the Mo concentration. The coercivity of FeNiMo and FeNiAl is reduced to less than a half of that of FeNi, and a value as low as 40 A/m is obtained for FeNiB. The surfaces of the obtained FeNiMo, FeNiAl and FeNiB thin films reveal very different morphologies. The surface of FeNiMo shows nano-cracks, while the FeNiAl films show large clusters and fewer nano-cracks. When FeNi is deposited with B, a very smooth morphology is obtained. The crystal structure of FeNiMo strongly depends on the depositant concentration and changes into an amorphous structure at a higher Mo level. FeNiAl thin films remain polycrystalline, even at a very high concentration of Al, and FeNiB films are amorphous, even at a very low concentration of B.

Magnetic properties of FeNi-based thin film materials with different additives

KAUST Repository

Liang, C.

2014-07-04

This paper presents a study of FeNi-based thin film materials deposited with Mo, Al and B using a co-sputtering process. The existence of soft magnetic properties in combination with strong magneto-mechanical coupling makes these materials attractive for sensor applications. Our findings show that FeNi deposited with Mo or Al yields magnetically soft materials and that depositing with B further increases the softness. The out-of-plane magnetic anisotropy of FeNi thin films is reduced by depositing with Al and completely removed by depositing with B. The effect of depositing with Mo is dependent on the Mo concentration. The coercivity of FeNiMo and FeNiAl is reduced to less than a half of that of FeNi, and a value as low as 40 A/m is obtained for FeNiB. The surfaces of the obtained FeNiMo, FeNiAl and FeNiB thin films reveal very different morphologies. The surface of FeNiMo shows nano-cracks, while the FeNiAl films show large clusters and fewer nano-cracks. When FeNi is deposited with B, a very smooth morphology is obtained. The crystal structure of FeNiMo strongly depends on the depositant concentration and changes into an amorphous structure at a higher Mo level. FeNiAl thin films remain polycrystalline, even at a very high concentration of Al, and FeNiB films are amorphous, even at a very low concentration of B. 2014 by the authors.

High-temperature deformation of B2 NiAl-base alloys

International Nuclear Information System (INIS)

Lee, I.G.; Ghosh, A.K.

1994-01-01

The high-temperature deformation behavior of three rapidly solidified and processed NiAl-base alloys--NiAl, NiAl containing 2 pct TiB 2 , and NiAl containing 4 pct HfC--have been studied and their microstructural and textural changes during deformation characterized. Compressions tests were conducted at 1,300 and 1,447 K at strain rates ranging from 10 -6 to 10 -2 s -1 . HfC-containing material showed dispersion strengthening as well as some degree of grain refinement over NiAl, while TiB 2 dispersoid-containing material showed grain refinement as well as secondary recrystallization and did not improve high-temperature strength. Hot-pack rolling was also performed to develop thin sheet materials (1.27-mm thick) and from these alloys. Without dispersoids, NiAl rolled easily at 1,223 K and showed low flow stress and good ductility during the hot-rolling operation. Rolling of dispersoid-containing alloys was difficult due to strain localization and edge-cracking effects, resulting partly from the high flow stress at the higher strain rate during the rolling operation. Sheet rolling initially produced a {111} texture, which eventually broke into multiple-texture components with severe deformation

Prospects for designing structural cast eutectic alloys on Al-Ce-Ni system base

International Nuclear Information System (INIS)

Belov, N.A.; Naumova, E.S.

1996-01-01

The phase diagram of Al-Ce-Ni system is built for an aluminium corner at component concentration up to 16 mass %Ce and 8 mass%Ni. A ternary eutectic reaction is established at 12%Ce, 5%Ni and 626 deg C. The ternary eutectic alloy is similar in structure to rapidly cooled Al base alloys with transition metals. The possibility to design new cast alloys based on three-phase (Al)+NiAl 3 +CeAl 4 eutectics is under consideration. Al-Zn-Mg-Cu, Al-Sc and Al-Zr base alloys can be used as (Al) constituent of the eutectics. The new alloys may be considered as heat resistant ones due to the fact that no structural changes are observed in castings on heating up to 350 deg C. 18 refs.; 4 figs.; 2 tabs

Investigation on Wire Electrochemical Micro Machining of Ni-based Metallic Glass

International Nuclear Information System (INIS)

Meng, Lingchao; Zeng, Yongbin; Zhu, Di

2017-01-01

Highlights: • WECMM with nanosecond pulses is proposed firstly for fabricating micro complex components based on metallic glasses. • Applicable electrolyte for WECMM of the Ni-based MG is discussed. • Significantly uniform machined surface is achieved in H_2SO_4 solution. • High machining efficiency and stability are obtained experimentally by modifying pulse waveforms and electrolyte compositions. • Complex microstructures of Ni-based MG are fabricated by WECMM with optimized parameters. - Abstract: Metallic glasses (MGs) have been recognized as promising materials for realizing high-performance micro devices in micro electromechanical systems (MEMS) due to their excellent functional and structural characteristics. However, the applications of MGs are currently limited because of the difficulty of shaping them on the microscale. Wire electrochemical micro machining (WECMM) is increasingly recognized as a flexible and effective method to fabricate complex-shaped micro metal components with many advantages relative to the thermomechanical processing, which appears to be well suitable for micro shaping of MGs. We consider the example of a Ni-based MG, Ni_7_2Cr_1_9Si_7B_2, which has a typical passivation characteristic in 0.1 M H_2SO_4 solution. The transpassive process can be used for localized material removal when combined with nanosecond pulsed WECMM technique. In present work, the applicable electrolyte for WECMM of the Ni-based MG was discussed firstly. Then the voltage pulse waveform and electrolyte composition were modified to improve machining efficiency and stability. Several complex microstructures such as micro curved cantilever beam, micro gear, and micro square helix were machined with different optimized parameters.

Failure characteristics and mechanisms of EB-PVD TBCs with Pt-modified NiAl bond coats

Energy Technology Data Exchange (ETDEWEB)

Zhou, Le; Mukherjee, Sriparna; Huang, Ke; Park, Young Whan; Sohn, Yongho, E-mail: Yongho.Sohn@ucf.edu

2015-06-18

Microstructural evolution and failure characteristics/mechanisms were investigated for thermal barrier coatings that consist of electron beam physical vapor deposited ZrO{sub 2}−8 wt% Y{sub 2}O{sub 3} (YSZ) topcoat, Pt-modified nickel aluminide, (Ni,Pt)Al bond coat, and CMSX-4 superalloy substrate with furnace cycling at 1100 °C with 1-h dwell. Photo stimulated luminescence spectroscopy, scanning electron microscopy equipped with X-ray energy dispersive spectroscopy and transmission electron microscopy were employed to examine the residual stress of the thermally grown oxide (TGO) and microstructural changes. For comparison, (Ni,Pt)Al bond coat on CMSX-4 without the YSZ topcoat was also characterized. The TGO grew faster for the YSZ-coated (Ni,Pt)Al bond coat than the (Ni,Pt)Al coating without the YSZ topcoat. Correspondingly, the β-to-γ′/martensite formation in the (Ni,Pt)Al bond coat occurred faster on the YSZ-coated (Ni,Pt)Al bond coat. However the rumpling occurred much faster and with larger amplitude on the (Ni,Pt)Al coating without the YSZ topcoat. Still, the rumpling at the TGO/bond coat interface caused crack initiation as early as 10 thermal cycles, decohesion at the YSZ/TGO interface, and eventual spallation failure primarily through the TGO/bond coat interface. The magnitude of compressive residual stress in the TGO showed an initial increase up to 3−4 GPa followed by a gradual decrease. The rate of stress relaxation was much quicker for the TGO scale without the YSZ topcoat with distinctive relief corresponding to the cracking at the top of geometrical ridges associated with the (Ni,Pt)Al bond coat. The maximum elastic energy for the TGO scale was estimated at 90 J/m{sup 2} at 50% of its lifetime (N{sub f}=545 cycles). The YSZ presence/adhesion to the TGO scale is emphasized to minimize the undulation of the TGO/bond coat interface, i.e., decohesion at the YSZ/TGO scale accelerates the rumpling and crack-coalescence at the TGO/bond coat

Damage structures in fission-neutron irradiated Ni-based alloys at high temperatures

Science.gov (United States)

Yamakawa, K.; Shimomura, Y.

1999-01-01

The defects formed in Ni based (Ni-Si, Ni-Cu and Ni-Fe) alloys which were irradiated with fission-neutrons were examined by electron microscopy. Irradiations were carried out at 473 K and 573 K. In the 473 K irradiated specimens, a high density of large interstitial loops and small vacancy clusters with stacking fault tetrahedra (SFT) were observed. The number densities of these two types of defects did not strongly depend on the amount of solute atoms in each alloy. The density of the loops in Ni-Si alloys was much higher than those in Ni-Cu and Ni-Fe alloys, while the density of SFT only slightly depended on the kind of solute. Also, the size of the loops depended on the kinds and amounts of solute. In 573 K irradiated Ni-Cu specimens, a high density of dislocation lines developed during the growth of interstitial loops. In Ni-Si alloys, the number density and size of the interstitial loops changed as a function of the amount of solute. Voids were formed in Ni-Cu alloys but scarcely formed in Ni-Si alloys. The number density of voids was one hundredth of that of SFT observed in 473 K irradiated Ni-Cu alloys. Possible formation processes of interstitial loops, SFT dislocation lines and voids are discussed.

Damage structures in fission-neutron irradiated Ni-based alloys at high temperatures

Energy Technology Data Exchange (ETDEWEB)

Yamakawa, K.; Shimomura, Y. [Hiroshima Univ. (Japan). Faculty of Engineering

1999-01-01

The defects formed in Ni based (Ni-Si, Ni-Cu and Ni-Fe) alloys which were irradiated with fission-neutrons were examined by electron microscopy. Irradiations were carried out at 473 K and 573 K. In the 473 K irradiated specimens, a high density of large interstitial loops and small vacancy clusters with stacking fault tetrahedra (SFT) were observed. The number densities of these two types of defects did not strongly depend on the amount of solute atoms in each alloy. The density of the loops in Ni-Si alloys was much higher than those in Ni-Cu and Ni-Fe alloys, while the density of SFT only slightly depended on the kind of solute. Also, the size of the loops depended on the kinds and amounts of solute. In 573 K irradiated Ni-Cu specimens, a high density of dislocation lines developed during the growth of interstitial loops. In Ni-Si alloys, the number density and size of the interstitial loops changed as a function of the amount of solute. Voids were formed in Ni-Cu alloys but scarcely formed in Ni-Si alloys. The number density of voids was one hundredth of that of SFT observed in 473 K irradiated Ni-Cu alloys. Possible formation processes of interstitial loops, SFT, dislocation lines and voids are discussed. (orig.) 8 refs.

Processing and application properties of silicon-doped titanium aluminides; Formgebungs- und Anwendungseigenschaften silizidhaltiger TiAl-Legierungen

Energy Technology Data Exchange (ETDEWEB)

Fanta, G. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung

2001-07-01

Submicrocrystalline intermetallic/ceramic composites based on the system Ti-Al-Si are prepared by mechanical alloying and subsequent powder consolidation. Finely dispersed silicides prevent coarsening of the {gamma}-TiAl matrix during hot-forming. Therefore, the deformation temperatures can be reduced by about 200 C compared to conventional titanium aluminides. After a subsequent coarsening heat treatment, creep properties comparable to those of conventional TiAl based alloys (1.10{sup -9} s{sup -1} at 700 C) are achieved. This study demonstrates that microstructure design allows for favorable processing properties without compromises regarding the desired application properties. (orig.) [German] Zur Untersuchung des technischen Anwendungspotenzials submikrokristalliner Werkstoffe werden silizidhaltige {gamma}-TiAl-Basislegierungen durch Hochenergiemahlen und heissisostatisches Pressen hergestellt. Bei der industriellen Formgebung ermoeglicht die durch Silizide stabilisierte feine Mikrostruktur eine deutliche Temperaturabsenkung von 200 C im Vergleich zu den fuer Titanaluminide ueblichen Prozesstemperaturen. Nach einer anschliessend durchgefuehrten Gefuegeumwandlung werden Kriechgeschwindigkeiten gemessen, die mit 1.10{sup -9} s{sup -1} bei 700 C im Bereich der Werte schmelzmetallurgisch hergestellter TiAl-Legierungen liegen. Eine gezielte Mikrostrukturgestaltung ermoeglicht somit eine deutliche Verbesserung der Umformeigenschaften unter Beibehaltung der guenstigen Eigenschaften fuer Hochtemperaturanwendungen. (orig.)

Inhibited Aluminization of an ODS FeCr Alloy

International Nuclear Information System (INIS)

Vande Put Ep Rouaix, Aurelie; Pint, Bruce A.

2012-01-01

Aluminide coatings are of interest for fusion energy applications both for compatibility with liquid Pb-Li and to form an alumina layer that acts as a tritium permeation barrier. Oxide dispersion strengthened (ODS) ferritic steels are a structural material candidate for commercial reactor concepts expected to operate above 600 C. Aluminizing was conducted in a laboratory scale chemical vapor deposition reactor using accepted conditions for coating Fe- and Ni-base alloys. However, the measured mass gains on the current batch of ODS Fe-14Cr were extremely low compared to other conventional and ODS alloys. After aluminizing at two different Al activities at 900 C and at 1100 C, characterization showed that the ODS Fe-14Cr specimens formed a dense, primarily AlN layer that prevented Al uptake. This alloy batch contained a higher (> 5000 ppma) N content than the other alloys coated and this is the most likely reason for the inhibited aluminization. Other factors such as the high O content, small (∼ 140 nm) grain size and Y-Ti oxide nano-clusters in ODS Fe-14Cr also could have contributed to the observed behavior. Examples of typical aluminide coatings formed on conventional and ODS Fe- and Ni-base alloys are shown for comparison.

M(Al,Ni)-TiO2-Based Photoanode for Photoelectrochemical Solar Cells

Science.gov (United States)

Navas, Javier; Reyes-Pérez, Fran; Alcántara, Rodrigo; Fernández-Lorenzo, Concha; Bernal, Juan Jesús Gallardo; Martín-Calleja, Joaquín

2018-05-01

This study presents the incorporation of Al and Ni cations onto the surface of TiO2 nanoparticles used as photoelectrode in dye sensitized solar cells (DSSCs). The incorporation of these cations was performed using the chemical bath deposition (CBD) technique. This process was applied up to three times to evaluate the semiconductors' properties with respect to the amount of Al and Ni. The M(Al,Ni)-TiO2-based semiconductors were widely characterized using techniques such as X-ray fluorescence, X-ray diffraction, Raman spectroscopy, UV-Vis spectroscopy and X-ray photoelectron spectroscopy. The presence of (hydr)oxide species of Al(III) and Ni(II) was confirmed and anatase was the predominant crystalline phase obtained. Moreover, for both elements, a decrease in the band gap energy was observed, this being more pronounced after the incorporation of Ni. Furthermore, the use of the M(Al,Ni)-TiO2-based semiconductors as photoelectrodes in DSSCs led to an increase in the open-circuit voltage of up to 22% and 10% for the incorporation of Al and Ni, respectively. This increase can be reasonably explained by the negative shift of the flat band potential of the photoelectrodes. EIS measurements were performed to study the electron transport kinetics in the photoelectrode and the internal resistance in the DSSCs to understand the photocurrent density values obtained.

On the texture of spray formed gamma titanium aluminide

International Nuclear Information System (INIS)

Staron, P.; Bartels, A.; Brokmeier, H.-G.; Gerling, R.; Schimansky, F.P.; Clemens, H.

2006-01-01

Spray forming is an attractive processing route for titanium aluminides that combines advantages both of ingot and powder metallurgy. Spray formed deposits were produced using the electrode induction melting gas atomization technique. The texture of a spray formed Ti-48.9 at.% Al deposit in the as-sprayed state and after isothermal forging as well as after isothermal forging and a subsequent stress relief heat treatment was analysed by means of neutron diffraction. The spray formed deposit was found to have a very weak -fibre texture with a maximum pole density of 1.12 multiples of random distribution. After isothermal forging of cylinders to 77% reduction at an initial strain rate of 2 x 10 -3 s -1 at 1150 deg. C, a band of orientations from to with a maximum close to was found. A Zener-Hollomon parameter of 12.6 is estimated, which indicates that during isothermal forging dynamic recrystallization is governed by nucleation of new grains. A subsequent stress relief treatment at 1030 deg. C for 2 h caused additional grain growth, after which the maximum pole density is increased from 3.3 to 3.8 times random

Microstructural evaluation of NiTi-based films deposited by magnetron sputtering

Energy Technology Data Exchange (ETDEWEB)

Crăciunescu, Corneliu M., E-mail: corneliu.craciunescu@upt.ro; Mitelea, Ion, E-mail: corneliu.craciunescu@upt.ro; Budău, Victor, E-mail: corneliu.craciunescu@upt.ro [Department of Materials and Manufacturing Engineering, Politehnica University of Timisoara (Romania); Ercuţa, Aurel [Department of Materials and Manufacturing Engineering, Politehnica University of Timisoara and Department of Physics, West University Timisoara (Romania)

2014-11-24

Shape memory alloy films belonging to the NiTi-based systems were deposited on heated and unheated substrates, by magnetron sputtering in a custom made system, and their structure and composition was analyzed using electron microscopy. Several substrates were used for the depositions: glass, Cu-Zn-Al, Cu-Al-Ni and Ti-NiCu shape memory alloy ribbons and kapton. The composition of the Ti-Ni-Cu films showed limited differences, compared to the one of the target and the microstructure for the DC magnetron sputtering revealed crystallized structure with features determined on peel off samples from a Si wafer. Both inter and transcrystalline fractures were observed and related to the interfacial stress developed on cooling from deposition temperature.

Ni-Al Alloys as Alternative EUV Mask Absorber

Directory of Open Access Journals (Sweden)

Vu Luong

2018-03-01

Full Text Available Extreme ultraviolet (EUV lithography is being industrialized as the next candidate printing technique for high-volume manufacturing of scaled down integrated circuits. At mask level, the combination of EUV light at oblique incidence, absorber thickness, and non-uniform mirror reflectance through incidence angle, creates photomask-induced imaging aberrations, known as mask 3D (M3D effects. A possible mitigation for the M3D effects in the EUV binary intensity mask (BIM, is to use mask absorber materials with high extinction coefficient κ and refractive coefficient n close to unity. We propose nickel aluminide alloys as a candidate BIM absorber material, and characterize them versus a set of specifications that a novel EUV mask absorber must meet. The nickel aluminide samples have reduced crystallinity as compared to metallic nickel, and form a passivating surface oxide layer in neutral solutions. Composition and density profile are investigated to estimate the optical constants, which are then validated with EUV reflectometry. An oxidation-induced Al L2 absorption edge shift is observed, which significantly impacts the value of n at 13.5 nm wavelength and moves it closer to unity. The measured optical constants are incorporated in an accurate mask model for rigorous simulations. The M3D imaging impact of the nickel aluminide alloy mask absorbers, which predict significant M3D reduction in comparison to reference absorber materials. In this paper, we present an extensive experimental methodology flow to evaluate candidate mask absorber materials.

Microstructural characterisation of friction stir welding joints of mild steel to Ni-based alloy 625

Energy Technology Data Exchange (ETDEWEB)

Rodriguez, J. [Brazilian Nanotechnology National Laboratory (LNNano), P.O. Box 6192, Campinas, SP (Brazil); University of Campinas (UNICAMP), Campinas, SP (Brazil); Ramirez, A.J., E-mail: ramirezlondono.1@osu.edu [Brazilian Nanotechnology National Laboratory (LNNano), P.O. Box 6192, Campinas, SP (Brazil); University of Campinas (UNICAMP), Campinas, SP (Brazil); Department of Materials Science and Engineering, The Ohio State University — OSU, Columbus, OH 43221 (United States)

2015-12-15

In this study, 6-mm-thick mild steel and Ni-based alloy 625 plates were friction stir welded using a tool rotational speed of 300 rpm and a travel speed of 100 mm·min{sup −1}. A microstructural characterisation of the dissimilar butt joint was performed using optical microscopy, scanning and transmission electron microscopy, and energy dispersive X-ray spectroscopy (XEDS). Six different weld zones were found. In the steel, the heat-affected zone (HAZ) was divided into three zones and was composed of ferrite, pearlite colonies with different morphologies, degenerated regions of pearlite and allotriomorphic and Widmanstätten ferrite. The stir zone (SZ) of the steel showed a coarse microstructure consisting of allotriomorphic and Widmanstätten ferrite, degenerate pearlite and MA constituents. In the Ni-based alloy 625, the thermo-mechanically affected zone (TMAZ) showed deformed grains and redistribution of precipitates. In the SZ, the high deformation and temperature produced a recrystallised microstructure, as well as fracture and redistribution of MC precipitates. The M{sub 23}C{sub 6} precipitates, present in the base material, were also redistributed in the stir zone of the Ni-based alloy. TMAZ in the steel and HAZ in the Ni-based alloy could not be identified. The main restorative mechanisms were discontinuous dynamic recrystallisation in the steel, and discontinuous and continuous dynamic recrystallisation in the Ni-based alloy. The interface region between the steel and the Ni-based alloy showed a fcc microstructure with NbC carbides and an average length of 2.0 μm. - Highlights: • Comprehensive microstructural characterisation of dissimilar joints of mild steel to Ni-based alloy • Friction stir welding of joints of mild steel to Ni-based alloy 625 produces sound welds. • The interface region showed deformed and recrystallised fcc grains with NbC carbides and a length of 2.0 μm.

Resistivity and Passivity Characterization of Ni-Base Glassy Alloys in NaOH Media

Directory of Open Access Journals (Sweden)

Khadijah M. Emran

2018-01-01

Full Text Available Resistivity and passivation behavior of two Ni-base bulk metallic glasses, with the nominal composition of Ni70Cr21Si0.5B0.5P8C ≤ 0.1Co ≤ 1Fe ≤ 1 (VZ1 and Ni72.65Cr7.3-Si6.7B2.15C ≤ 0.06Fe8.2Mo3 (VZ2, in various concentrations of NaOH solutions were studied. The investigations involved cyclic polarization (CP, electrochemical impedance spectroscopy (EIS, and electrochemical frequency modulation (EFM methods. Cyclic polarization measurements showed spontaneous passivation for both Ni-base glassy alloys at all alkaline concentrations, due to the presence of chromium as an alloying element that formed an oxide film on the alloy surface. The EIS analysis showed that the passive layers grown on the two Ni-base glassy alloy surfaces are formed by a double oxide layer structure. Scanning electron microscope (SEM examinations of the electrode surface showed Cr, Ni, Fe, and O rich corrosion products that reduced the extent of corrosion damage. Atomic force microscopy (AFM imaging technique was used to evaluate the topographic and morphologic features of surface layers formed on the surface of the alloys.

Benchmark Testing of the Largest Titanium Aluminide Sheet Subelement Conducted

Science.gov (United States)

Bartolotta, Paul A.; Krause, David L.

2000-01-01

To evaluate wrought titanium aluminide (gamma TiAl) as a viable candidate material for the High-Speed Civil Transport (HSCT) exhaust nozzle, an international team led by the NASA Glenn Research Center at Lewis Field successfully fabricated and tested the largest gamma TiAl sheet structure ever manufactured. The gamma TiAl sheet structure, a 56-percent subscale divergent flap subelement, was fabricated for benchmark testing in three-point bending. Overall, the subelement was 84-cm (33-in.) long by 13-cm (5-in.) wide by 8-cm (3-in.) deep. Incorporated into the subelement were features that might be used in the fabrication of a full-scale divergent flap. These features include the use of: (1) gamma TiAl shear clips to join together sections of corrugations, (2) multiple gamma TiAl face sheets, (3) double hot-formed gamma TiAl corrugations, and (4) brazed joints. The structural integrity of the gamma TiAl sheet subelement was evaluated by conducting a room-temperature three-point static bend test.

Potentiometric Zinc Ion Sensor Based on Honeycomb-Like NiO Nanostructures

Directory of Open Access Journals (Sweden)

Magnus Willander

2012-11-01

Full Text Available In this study honeycomb-like NiO nanostructures were grown on nickel foam by a simple hydrothermal growth method. The NiO nanostructures were characterized by field emission electron microscopy (FESEM, high resolution transmission electron microscopy (HRTEM and X-ray diffraction (XRD techniques. The characterized NiO nanostructures were uniform, dense and polycrystalline in the crystal phase. In addition to this, the NiO nanostructures were used in the development of a zinc ion sensor electrode by functionalization with the highly selective zinc ion ionophore 12-crown-4. The developed zinc ion sensor electrode has shown a good linear potentiometric response for a wide range of zinc ion concentrations, ranging from 0.001 mM to 100 mM, with sensitivity of 36 mV/decade. The detection limit of the present zinc ion sensor was found to be 0.0005 mM and it also displays a fast response time of less than 10 s. The proposed zinc ion sensor electrode has also shown good reproducibility, repeatability, storage stability and selectivity. The zinc ion sensor based on the functionalized NiO nanostructures was also used as indicator electrode in potentiometric titrations and it has demonstrated an acceptable stoichiometric relationship for the determination of zinc ion in unknown samples. The NiO nanostructures-based zinc ion sensor has potential for analysing zinc ion in various industrial, clinical and other real samples.

Fabrication and study of double sintered TiNi-based porous alloys

Science.gov (United States)

Sergey, Anikeev; Valentina, Hodorenko; Timofey, Chekalkin; Victor, Gunther; Ji-hoon, Kang; Ji-soon, Kim

2017-05-01

Double-sintered porous TiNi-based alloys were fabricated and their structural characteristics and physico-mechanical properties were investigated. A fabrication technology of powder mixtures is elaborated in this article. Sintering conditions were chosen experimentally to ensure good structure and properties. The porous alloys were synthesized by solid-state double diffusion sintering (DDS) of Ti-Ni powder and prepare to obtain dense, crack-free, and homogeneous samples. The Ti-Ni compound sintered at various temperatures was investigated by scanning electron microscopy. Phase composition of the sintered alloys was determined by x-ray diffraction. Analysis of the data confirmed the morphology and structural parameters. Mechanical and physical properties of the sintered alloys were evaluated. DDS at 1250 °C was found to be optimal to produce porous samples with a porosity of 56% and mean pore size of 90 μm. Pore size distribution was unimodal within the narrow range of values. The alloys present enhanced strength and ductility, owing to both the homogeneity of the macrostructure and relative elasticity of the bulk, which is hardened by the Ni-rich precipitates. These results suggest the possibility to manufacture porous TiNi-based alloys for application as a new class of dental implants.

Electrode characteristics of the (Mm)Ni 5-based hydrogen storage alloys

Energy Technology Data Exchange (ETDEWEB)

Han, Dong Soo; Choi, Seung Jun; Chang, Min Ho; Choi, Jeon; Park, Choong Nyun [Chonnam National University, Kwangju (Korea, Republic of)

1995-06-01

The MmNi-based alloy electrode was studied for use a negative electrode in Ni-MH battery. Alloys with MmNi{sub 5}-{sub x} M{sub x}(M=Co,Al,Mn) composition were synthesized, and their electrode characteristics of activation rate, temperature dependence, electrode capacity and cycle life were investigated. With increasing Al content and decreasing Mn content in the alloys, the discharge capacity increased while the cycle life decreased. As x in MmNi{sub 5}-{sub x} M{sub x} increased from 1.5 to 2.0, decreasing the Ni content, the discharge capacity, the low temperature property and the rate capability decreased. However its cycle life was improved. Increasing Co content resulted in a prolonged cycle life and decrease of high rate discharge capacity. It can be concluded that the most promising alloy in view of discharge capacity and cycle life is MmNi{sub 3}.5 Co{sub 0}.7 Al{sub 0}.5 Mn{sub 0}.3. (author). 9 refs., 9 figs., 1 tab.

Barrier Height Variation in Ni-Based AlGaN/GaN Schottky Diodes

NARCIS (Netherlands)

Hajlasz, Marcin; Donkers, Johan J.T.M.; Pandey, Saurabh; Hurkx, Fred; Hueting, Raymond J.E.; Gravesteijn, Dirk J.

2017-01-01

In this paper, we have investigated Ni-based AlGaN/GaN Schottky diodes comprising capping layers with silicon-Technology-compatible metals such as TiN, TiW, TiWN, and combinations thereof. The observed change in Schottky barrier height of a Ni and Ni/TiW/TiWN/TiW contact can be explained by stress

Natural Rosin-based Phosphate Diester Surfactant Assisted One-step Synthesis of 3D Flowerlikeβ-Ni(OH)2/γ-Ni(OH)2 Composite Nano-microspheres

Institute of Scientific and Technical Information of China (English)

BoShi Wu; Juan Li; ChunRui Han; Feng Xu

2018-01-01

Self-assembled uniform 3Dflowerlikeβ-Ni(OH)2/g-Ni(OH)2composite nano-microspheres with hollow interiors were successfully synthesized via a facile aqueous-ethanol mixed solvothermal method, using nickel sulfate as a precursor, urea as a precipitant, and dehydroabietic based phosphate diester sodium (DDPDS) as a surfactant. The prepared 3D flowerlikeβ-Ni(OH)2/g-Ni(OH)2composite nano-microspheres were tested as supercapacitors in a two-electrode cell with 6 mol/L KOH electrolyte. In addition, the influence of DDPDS concentration on the morphology and size of 3Dflowerlikeβ-Ni(OH)2/g-Ni(OH)2composite nano-microspheres was studied at 180℃. X-ray diffraction (XRD), scanning electron microscopy (SEM), BET(Brunauer, Emmett and Teller)techniques, and equity default swap (EDS) were used to characterize the structure, morphology, and size of the as-prepared samples. Moreover, a possible formation mechanism of the 3Dflowerlikeβ-Ni(OH)2/g-Ni(OH)2composite nano-microspheres was proposed based on the effects of DDPDS concentrationand reaction time. The surfactant micelles were used as soft templates to induce the self-assembly of nanosheets. The crystallinity of the 3D flowerlikeβ-Ni(OH)2/g-Ni(OH)2composite nano-microspheres improved with the increase of DDPDS concentration, and the morphology and size of synthetic nano-microspheres could be controlled.

The influence of processing on microstructure and properties of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Wright, R.N.; Wright, J.K.; Anderson, M.T. [Lockheed Martin Idaho Technologies Co., Idaho Falls, ID (United States). Idaho National Engineering and Environmental Lab.

1997-12-01

Oxide dispersion strengthened (ODS) iron aluminide alloys based on Fe3Al have been formed by reaction synthesis from elemental powders followed by hot extrusion. The resulting alloys have approximately 2.5% by volume Al{sub 2}O{sub 3} particles dispersed throughout the material. A proper combination of extrusion temperature, extrusion ratio, and post-consolidation heat treatment results in a secondary recrystallized microstructure with grain sizes greater than 25mm. ODS material with 5% Cr addition exhibits approximately an order of magnitude increase in time to failure at 650 C compared to a similar alloy without the oxide dispersion. Addition of Nb and Mo along with Cr results in decreased minimum creep rates, however, the time to rupture is greatly reduced due to fracture at low strains initiated at large Nb particles that were not put into solution. The activation energy for creep in the 5% Cr ODS material is on the order of 210 kJ/mole and the power law creep exponent is 9--9.5. Transmission electron microscopy examination of the substructure of deformed samples indicates some formation of low angle dislocation boundaries, however, most of the dislocations are pinned at particles. The TEM observations and the value of the creep exponent are indicative of dislocation breakaway from particles as the rate controlling deformation mechanism. The TEM results indicate that particles smaller than about 100nm and larger than about 500 nm do not contribute significantly to dislocation pinning.

HCP to FCT + precipitate transformations in lamellar gamma-titanium aluminide alloys

Science.gov (United States)

Karadge, Mallikarjun Baburao

Fully lamellar gamma-TiAl [alpha2(HCP) + gamma(FCT)] based alloys are potential structural materials for aerospace engine applications. Lamellar structure stabilization and additional strengthening mechanisms are major issues in the ongoing development of titanium aluminides due to the microstructural instability resulting from decomposition of the strengthening alpha 2 phase. This work addresses characterization of multi-component TiAl systems to identify the mechanism of lamellar structure refinement and assess the effects of light element additions (C and Si) on creep deformation behavior. Transmission electron microscopy studies directly confirmed for the first time that, fine lamellar structure is formed by the nucleation and growth of a large number of basal stacking faults on the 1/6 dislocations cross slipping repeatedly into and out of basal planes. This lamellar structure can be tailored by modifying jog heights through chemistry and thermal processing. alpha 2 → gamma transformation during heating (investigated by differential scanning calorimetry and X-ray diffraction) is a two step process involving the formation of a novel disordered FCC gamma' TiAl [with a(gamma') = c(gamma)] as an intermediate phase followed by ordering. Addition of carbon and silicon induced Ti2AlC H-type carbide precipitation inside the alpha2 lath and Ti 5(Al,Si)3 zeta-type silicide precipitation at the alpha 2/gamma interface. The H-carbides preserve alpha2/gamma type interfaces, while zeta-silicide precipitates restrict ledge growth and interfacial sliding enabling strong resistance to creep deformation.

Inkjet Printing NiO-Based p-Type Dye-Sensitized Solar Cells.

Science.gov (United States)

Brisse, R; Faddoul, R; Bourgeteau, T; Tondelier, D; Leroy, J; Campidelli, S; Berthelot, T; Geffroy, B; Jousselme, B

2017-01-25

Fabrication at low cost of transparent p-type semiconductors with suitable electronic properties is essential toward the scalability of many electronic devices, especially for photovoltaic and photocatalytic applications. In this context, the synthesis of mesoporous NiO films through inkjet printing of a sol-gel ink was investigated for the first time. Nickel chloride and Pluronic F-127, used as nickel oxide precursor and pore-forming agent, respectively, were formulated in a water/ethanol mixture to prepare a jettable ink for Dimatix printer. Multilayer NiO films were formed, and different morphologies could be obtained by playing on the interlayer thermal treatment. At low temperature (30 °C), a porous nanoparticulate-nanofiber dual-pore structure was observed. On the other hand, with a high temperature treatment (450 °C), nanoparticulate denser films without any dual structure were obtained. The mechanism for NiO formation during the final sintering step, investigated by means of X-ray photolectron spectroscopy, shows that a Ni(OH) 2 species is an intermediate between NiCl 2 and NiO. The different morphologies and thicknesses of the NiO films were correlated to their performance in a p-DSSC configuration, using a new push-pull dye (so-called "RBG-174") and an iodine-based electrolyte. Moreover, the positive impact of a nanometric NiO x layer deposited by spin-coating and introduced between FTO and the NiO mesoporous network is highlighted in the present work. The best results were obtained with NiO x /four layer-NiO mesoporous photocathodes of 860 nm, with a current density at the short circuit of 3.42 mA cm -2 (irradiance of 100 mW cm -2 spectroscopically distributed following AM 1.5).

MgNiO-based metal-semiconductor- metal ultraviolet photodetector

International Nuclear Information System (INIS)

Zhao Yanmin; Zhang Jiying; Jiang Dayong; Shan Chongxin; Zhang Zhenzhong; Yao Bin; Zhao Dongxu; Shen Dezhen

2009-01-01

In this study, we report the growth of Mg x Ni 1-x O thin films on quartz substrates by electron beam evaporation. The absorption edge shows a blue shift from 340 nm to 260 nm with increase in the Mg content from 0.2 to 0.8. A metal-semiconductor-metal structured photodetector is fabricated from the Mg 0.2 Ni 0.8 O film. At a bias of 5 V, the dark current of the photodetector is about 70 nA. The maximum responsivity is about 147.3 μA W -1 at 320 nm. In addition, the ultraviolet (UV) (320 nm) to visible (400 nm) rejection ratio is nearly two orders of magnitude. Based on these results, it is proposed that Mg x Ni 1-x O is a potential candidate for application in UV photodetectors. (fast track communication)

Acoustic properties of TiNiMoFe base alloys

International Nuclear Information System (INIS)

Gyunter, V.Eh.; Chernyshev, V.I.; Chekalkin, T.L.

2000-01-01

The regularity of changing the acoustic properties of the TiNi base alloys in dependence on the alloy composition and impact temperature is studied. It is shown that the oscillations of the TiNiMoFe base alloys within the temperature range of the B2 phase existence and possible appearance of the martensite under the load differ from the traditional materials oscillations. After excitation of spontaneous oscillations within the range of M f ≤ T ≤ M d there exists the area of long-term and low-amplitude low-frequency acoustic oscillations. It is established that free low-frequency oscillations of the TH-10 alloy sample are characterized by the low damping level in the given temperature range [ru

High Temperature Degradation of Powder-processed Ni-based Superalloy

Czech Academy of Sciences Publication Activity Database

Luptáková, Natália; Pizúrová, Naděžda; Roupcová, Pavla; Dymáček, Petr

2015-01-01

Roč. 22, č. 2 (2015), s. 85-94 ISSN 1335-0803 Institutional support: RVO:68081723 Keywords : powder materials * polycrystalline Ni-based superalloy * creep machine grips * oxidation Subject RIV: JG - Metallurgy

Solution-Based Epitaxial Growth of Magnetically Responsive Cu@Ni Nanowires

KAUST Repository

Zhang, Shengmao; Zeng, Hua Chun

2010-01-01

An experiment was conducted to show the solution-based epitaxial growth of magnetically responsive Cu@Ni nanowires. The Ni-sheathed Cu nanowires were synthesized with a one-pot approach. 30 mL of high concentration NaOH, Cu(NO3)2. 3H2O, Cu(NO3)2. 3H2O and 0.07-0.30 mL of Ni(NO3)2. 6H 2O aqueous solutions were added into a plastic reactor with a capacity of 50.0 mL. A varying amount of ethylenediamine (EDA) and hydrazine were also added sequentially, followed by thorough mixing of all reagents. The dimension, morphology, and chemical composition of the products were examined with scanning electron microscopy with energy dispersive X-ray spectroscopy. The XPS analysis on the as formed Cu nanowires confirms that there is indeed no nickel inclusion in the nanowires prior to the formation of nickel overcoat, which rules out the possibility of Cu-Ni alloy formation.

Solution-Based Epitaxial Growth of Magnetically Responsive Cu@Ni Nanowires

KAUST Repository

Zhang, Shengmao

2010-02-23

An experiment was conducted to show the solution-based epitaxial growth of magnetically responsive Cu@Ni nanowires. The Ni-sheathed Cu nanowires were synthesized with a one-pot approach. 30 mL of high concentration NaOH, Cu(NO3)2. 3H2O, Cu(NO3)2. 3H2O and 0.07-0.30 mL of Ni(NO3)2. 6H 2O aqueous solutions were added into a plastic reactor with a capacity of 50.0 mL. A varying amount of ethylenediamine (EDA) and hydrazine were also added sequentially, followed by thorough mixing of all reagents. The dimension, morphology, and chemical composition of the products were examined with scanning electron microscopy with energy dispersive X-ray spectroscopy. The XPS analysis on the as formed Cu nanowires confirms that there is indeed no nickel inclusion in the nanowires prior to the formation of nickel overcoat, which rules out the possibility of Cu-Ni alloy formation.

Alloying effects of refractory elements in the dislocation of Ni-based single crystal superalloys

Directory of Open Access Journals (Sweden)

Shiyu Ma

2016-12-01

Full Text Available The alloying effects of W, Cr and Re in the [100] (010 edge dislocation cores (EDC of Ni-based single crystal superalloys are investigated using first-principles based on the density functional theory (DFT. The binding energy, Mulliken orbital population, density of states, charge density and radial distribution functions are discussed, respectively. It is clearly demonstrated that the addition of refractory elements improves the stability of the EDC systems. In addition, they can form tougher bonds with their nearest neighbour (NN Ni atoms, which enhance the mechanical properties of the Ni-based single crystal superalloys. Through comparative analysis, Cr-doped system has lower binding energy, and Cr atom has evident effect to improve the systemic stability. However, Re atom has the stronger alloying effect in Ni-based single crystal superalloys, much more effectively hindering dislocation motion than W and Cr atoms.

Ni nanotube array-based electrodes by electrochemical alloying and de-alloying for efficient water splitting.

Science.gov (United States)

Teng, Xue; Wang, Jianying; Ji, Lvlv; Lv, Yaokang; Chen, Zuofeng

2018-05-17

The design of cost-efficient earth-abundant catalysts with superior performance for the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) is extremely important for future renewable energy production. Herein, we report a facile strategy for constructing Ni nanotube arrays (NTAs) on a Ni foam (NF) substrate through cathodic deposition of NiCu alloy followed by anodic stripping of metallic Cu. Based on Ni NTAs, the as-prepared NiSe2 NTA electrode by NiSe2 electrodeposition and the NiFeOx NTA electrode by dipping in Fe3+ solution exhibit excellent HER and OER performance in alkaline conditions. In these systems, Ni NTAs act as a binder-free multifunctional inner layer to support the electrocatalysts, offer a large specific surface area and serve as a fast electron transport pathway. Moreover, an alkaline electrolyzer has been constructed using NiFeOx NTAs as the anode and NiSe2 NTAs as the cathode, which only demands a cell voltage of 1.78 V to deliver a water-splitting current density of 500 mA cm-2, and demonstrates remarkable stability during long-term electrolysis. This work provides an attractive method for the design and fabrication of nanotube array-based catalyst electrodes for highly efficient water-splitting.

Ni-based nanoalloys: Towards thermally stable highly magnetic materials

Energy Technology Data Exchange (ETDEWEB)

Palagin, Dennis, E-mail: dennis.palagin@chem.ox.ac.uk; Doye, Jonathan P. K. [Physical and Theoretical Chemistry Laboratory, Department of Chemistry, University of Oxford, South Parks Road, Oxford OX1 3QZ (United Kingdom)

2014-12-07

Molecular dynamics simulations and density functional theory calculations have been used to demonstrate the possibility of preserving high spin states of the magnetic cores within Ni-based core-shell bimetallic nanoalloys over a wide range of temperatures. We show that, unlike the case of Ni–Al clusters, Ni–Ag clusters preserve high spin states (up to 8 μ{sub B} in case of Ni{sub 13}Ag{sub 32} cluster) due to small hybridization between the electronic levels of two species. Intriguingly, such clusters are also able to maintain geometrical and electronic integrity of their cores at temperatures up to 1000 K (e.g., for Ni{sub 7}Ag{sub 27} cluster). Furthermore, we also show the possibility of creating ordered arrays of such magnetic clusters on a suitable support by soft-landing pre-formed clusters on the surface, without introducing much disturbance in geometrical and electronic structure of the cluster. We illustrate this approach with the example of Ni{sub 13}Ag{sub 38} clusters adsorbed on the Si(111)–(7×7) surface, which, having two distinctive halves to the unit cell, acts as a selective template for cluster deposition.

Hydrotreatment of bio-oil over Ni-based catalyst.

Science.gov (United States)

Zhang, Xinghua; Wang, Tiejun; Ma, Longlong; Zhang, Qi; Jiang, Ting

2013-01-01

Inexpensive non-sulfided Ni-based catalysts were evaluated for hydrotreatments using phenol as model compound. HZSM-5, a zeolite with different ratio of Si/Al and γ-Al(2)O(3) were impregnated with Ni(NO(3))(2) · 6H(2)O and calcined at 450 °C. Conversion rates and product distribution for treatment of phenol at 160-240 °C in the presence of catalysts with nickel loads of 6, 10, 14 and 17 wt.% were determined. Phenol conversion was highest (91.8%) at 240 °C in the presence of HZSM-5(Si/Al = 38) loaded with 10% Ni. When hydrotreatment was carried out with bio-oil obtained from pyrolysis of pine sawdust under the optimal conditions determined for phenol, the pH of bio-oil increased from 2.27 to 4.07, and the hydrogen content increased from 6.28 to 7.01 wt.%. The decrease in acidity is desirable for the use of upgraded bio-oil. Copyright © 2012. Published by Elsevier Ltd.

Processing and Mechanical Properties of NiAl-Based In-Situ Composites. Ph.D. Thesis Final Report

Science.gov (United States)

Johnson, David Ray

1994-01-01

In-situ composites based on the NiAl-Cr eutectic system were successfully produced by containerless processing and evaluated. The NiAl-Cr alloys had a fibrous microstructure while the NiAl-(Cr,Mo) alloys containing 1 at. percent or more molybdenum exhibited a lamellar structure. The NiAl-28Cr-6Mo eutectic displays promising high temperature strength while still maintaining a reasonable room temperature fracture toughness when compared to other NiAl-based materials. The Laves phase NiAlTa was used to strengthen NiAl and very promising creep strengths were found for the directionally solidified NiAl-NiAlTa eutectic. The eutectic composition was found to be near NiAl-15.5Ta (at. percent) and well aligned microstructures were produced at this composition. An off-eutectic composition of NiAl-14.5Ta was also processed, consisting of NiAl dendrites surrounded by aligned eutectic regions. The room temperature toughness of these two phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa. Polyphase in-situ composites were generated by directional solidification of ternary eutectics. The systems investigated were the Ni-Al-Ta-X (X=Cr, Mo, or V) alloys. Ternary eutectics were found in each of these systems and both the eutectic composition and temperature were determined. Of these ternary eutectics, the one in the NiAl-Ta-Cr system was found to be the most promising. The fracture toughness of the NiAl-(Cr,Al)NiTa-Cr eutectic was intermediate between those of the NiAl-NiAlTa eutectic and the NiAl-Cr eutectic. The creep strength of this ternary eutectic was similar to or greater than that of the NiAl-Cr eutectic.

Electrical and magnetic properties of Fe-based bulk metallic glass with minor Co and Ni addition

Energy Technology Data Exchange (ETDEWEB)

Jung, H.Y. [IFW Dresden, Institute for Complex Materials, D–01069 Dresden (Germany); Stoica, M. [IFW Dresden, Institute for Complex Materials, D–01069 Dresden (Germany); POLITEHNICA University of Timisoara, P-ta Victoriei 2, Timisoara (Romania); Yi, S. [Department of Materials Science and Metallurgical Engineering, Kyungpook National University, 702–701 Daegu (Korea, Republic of); Kim, D.H. [Center for Non-crystalline Materials, Department of Metallurgical Engineering, Yonsei University, 120–749 Seoul (Korea, Republic of); Eckert, J. [IFW Dresden, Institute for Complex Materials, D–01069 Dresden (Germany); University of Technology Dresden, Institute of Materials Science, D–01062 Dresden (Germany)

2014-09-01

The effect of minor Co and Ni alloying on soft magnetic properties and electrical resistivity of Fe{sub 75.5}C{sub 7.0}Si{sub 3.3}B{sub 5.5}P{sub 8.7} (at%) bulk metallic glass has been investigated. Within examined compositional range (Co and Ni up to 4 at%, respectively), the saturation magnetization and electrical resistivity of the alloys continuously decrease with increasing Co or Ni content, while the Curie temperature and initial permeability increase. Comparing the effect of Co and Ni additions, the alloys with Co addition have much higher Curie temperature and saturation magnetization than the alloy with Ni addition. Also, the Co-added alloys show smaller coercivity and larger permeability than the Ni-added alloys. The present results suggest that minor addition of Co can provide better effectiveness to enhance the magnetic softness of Fe-based BMGs than minor Ni addition. - Highlights: • Soft magnetic characteristics of CI-based BMGs can be enhanced with minor Co and Ni alloying. • Minor Co addition can provide better effectiveness to enhance the magnetic softness of CI-based BMG than Ni addition. • Optimum Co addition enlarges atomic packing density and randomness of amorphous structure.

MgNiO-based metal-semiconductor- metal ultraviolet photodetector

Energy Technology Data Exchange (ETDEWEB)

Zhao Yanmin; Zhang Jiying; Jiang Dayong; Shan Chongxin; Zhang Zhenzhong; Yao Bin; Zhao Dongxu; Shen Dezhen, E-mail: zhangjy53@yahoo.com.c [Key Laboratory of Excited State Processes, Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033 (China)

2009-05-07

In this study, we report the growth of Mg{sub x}Ni{sub 1-x}O thin films on quartz substrates by electron beam evaporation. The absorption edge shows a blue shift from 340 nm to 260 nm with increase in the Mg content from 0.2 to 0.8. A metal-semiconductor-metal structured photodetector is fabricated from the Mg{sub 0.2}Ni{sub 0.8}O film. At a bias of 5 V, the dark current of the photodetector is about 70 nA. The maximum responsivity is about 147.3 {mu}A W{sup -1} at 320 nm. In addition, the ultraviolet (UV) (320 nm) to visible (400 nm) rejection ratio is nearly two orders of magnitude. Based on these results, it is proposed that Mg{sub x}Ni{sub 1-x}O is a potential candidate for application in UV photodetectors. (fast track communication)

Multiscale tomographic analysis of heterogeneous cast Al-Si-X alloys.

Science.gov (United States)

Asghar, Z; Requena, G; Sket, F

2015-07-01

The three-dimensional microstructure of cast AlSi12Ni and AlSi10Cu5Ni2 alloys is investigated by laboratory X-ray computed tomography, synchrotron X-ray computed microtomography, light optical tomography and synchrotron X-ray computed microtomography with submicrometre resolution. The results obtained with each technique are correlated with the size of the scanned volumes and resolved microstructural features. Laboratory X-ray computed tomography is sufficient to resolve highly absorbing aluminides but eutectic and primary Si remain unrevealed. Synchrotron X-ray computed microtomography at ID15/ESRF gives better spatial resolution and reveals primary Si in addition to aluminides. Synchrotron X-ray computed microtomography at ID19/ESRF reveals all the phases ≥ ∼1 μm in volumes about 80 times smaller than laboratory X-ray computed tomography. The volumes investigated by light optical tomography and submicrometre synchrotron X-ray computed microtomography are much smaller than laboratory X-ray computed tomography but both techniques provide local chemical information on the types of aluminides. The complementary techniques applied enable a full three-dimensional characterization of the microstructure of the alloys at length scales ranging over six orders of magnitude. © 2015 The Authors Journal of Microscopy © 2015 Royal Microscopical Society.

Phase transformations in the reaction cell of TiNi-based sintered systems

Science.gov (United States)

Artyukhova, Nadezhda; Anikeev, Sergey; Yasenchuk, Yuriy; Chekalkin, Timofey; Gunther, Victor; Kaftaranova, Maria; Kang, Ji-Hoon; Kim, Ji-Soon

2018-05-01

The present work addresses the structural-phase state changes of porous TiNi-based compounds fabricated by reaction sintering (RS) of Ti and Ni powders with Co, Mo, and no additives introduced. The study also emphasizes the features of a reaction cell (RC) during the transition from the solid- to liquid-phase sintering. Mechanisms of phase transformations occurring in the solid phase, involving the low-melting Ti2Ni phase within the RC, have been highlighted. Also, the intermediate Ti2Ni phase had a crucial role to provide both the required RS behavior and modified phase composition of RS samples, and besides, it is found to be responsible for the near-equiatomic TiNi saturation of the melt. Both cobalt and molybdenum additives are shown to cause additional structuring of the transition zone (TZ) at the Ti2Ni‑TiNi interface and broadening of this zone. The impact of Co and Mo on the Ti2Ni phase is evident through fissuring of this phase layer, which is referred to solidified stresses increased in the layer due to post-alloying defects in the structure.

Characterization of titanium aluminide alloy components fabricated by additive manufacturing using electron beam melting

International Nuclear Information System (INIS)

Murr, L.E.; Gaytan, S.M.; Ceylan, A.; Martinez, E.; Martinez, J.L.; Hernandez, D.H.; Machado, B.I.; Ramirez, D.A.; Medina, F.; Collins, S.; Wicker, R.B.

2010-01-01

Intermetallic, γ-TiAl, equiaxed, small-grain (∼2 μm) structures with lamellar γ/α 2 -Ti 3 Al colonies with average spacing of 0.6 μm have been fabricated by additive manufacturing using electron beam melting (EBM) of precursor, atomized powder. The residual microindentation (Vickers) hardness (HV) averaged 4.1 GPa, corresponding to a nominal yield strength of ∼1.4 GPa (∼HV/3), and a specific yield strength of 0.37 GPa cm 3 g -1 (for a density of 3.76 g cm -3 ), in contrast to 0.27 GPa cm 3 g -1 for EBM-fabricated Ti-6Al-4V components. These results demonstrate the potential to fabricate near net shape and complex titanium aluminide products directly using EBM technology in important aerospace and automotive applications.

A Stochastic Reliability Model for Application in a Multidisciplinary Optimization of a Low Pressure Turbine Blade Made of Titanium Aluminide

OpenAIRE

Dresbach,Christian; Becker,Thomas; Reh,Stefan; Wischek,Janine; Zur,Sascha; Buske,Clemens; Schmidt,Thomas; Tiefers,Ruediger

2016-01-01

Abstract Currently, there are a lot of research activities dealing with gamma titanium aluminide (γ-TiAl) alloys as new materials for low pressure turbine (LPT) blades. Even though the scatter in mechanical properties of such intermetallic alloys is more distinctive as in conventional metallic alloys, stochastic investigations on γ -TiAl alloys are very rare. For this reason, we analyzed the scatter in static and dynamic mechanical properties of the cast alloy Ti-48Al-2Cr-2Nb. It wa...

Effect of annealing on magnetic properties and structure of Fe-Ni based magnetic microwires

International Nuclear Information System (INIS)

Zhukova, V.; Korchuganova, O.A.; Aleev, A.A.; Tcherdyntsev, V.V.; Churyukanova, M.; Medvedeva, E.V.; Seils, S.; Wagner, J.; Ipatov, M.; Blanco, J.M.; Kaloshkin, S.D.; Aronin, A.; Abrosimova, G.; Orlova, N.

2017-01-01

Highlights: • High domain wall mobility of Fe-Ni-based microwires. • Enhancement of domain wall velocity and mobility in Fe-rich microwires after annealing. • Observation of areas enriched by Si and depleted by B after annealing. • Phase separation in annealed Fe-Ni based microwires in metallic nucleus and near the interface layer. - Abstract: We studied the magnetic properties and domain wall (DW) dynamics of Fe 47.4 Ni 26.6 Si 11 B 13 C 2 and Fe 77.5 Si 7.5 B 15 microwires. Both samples present rectangular hysteresis loop and fast magnetization switching. Considerable enhancement of DW velocity is observed in Fe 77.5 Si 7.5 B 15 , while DW velocity of samples Fe 47.4 Ni 26.6 Si 11 B 13 C 2 is less affected by annealing. The other difference is the magnetic field range of the linear region on dependence of domain wall velocity upon magnetic field: in Fe 47.4 Ni 26.6 Si 11 B 13 C 2 sample is considerably shorter and drastically decreases after annealing. We discussed the influence of annealing on DW dynamics considering different magnetoelastic anisotropy of studied microwires and defects within the amorphous state in Fe 47.4 Ni 26.6 Si 11 B 13 C 2 . Consequently we studied the structure of Fe 47.4 Ni 26.6 Si 11 B 13 C 2 sample using X-ray diffraction and the atom probe tomography. The results obtained using the atom probe tomography supports the formation of the B-depleted and Si-enriched precipitates in the metallic nucleus of Fe-Ni based microwires.

MC Carbide Characterization in High Refractory Content Powder-Processed Ni-Based Superalloys

Science.gov (United States)

Antonov, Stoichko; Chen, Wei; Huo, Jiajie; Feng, Qiang; Isheim, Dieter; Seidman, David N.; Sun, Eugene; Tin, Sammy

2018-04-01

Carbide precipitates in Ni-based superalloys are considered to be desirable phases that can contribute to improving high-temperature properties as well as aid in microstructural refinement of the material; however, they can also serve as crack initiation sites during fatigue. To date, most of the knowledge pertaining to carbide formation has originated from assessments of cast and wrought Ni-based superalloys. As powder-processed Ni-based superalloys are becoming increasingly widespread, understanding the different mechanisms by which they form becomes increasingly important. Detailed characterization of MC carbides present in two experimental high Nb-content powder-processed Ni-based superalloys revealed that Hf additions affect the resultant carbide morphologies. This morphology difference was attributed to a higher magnitude of elastic strain energy along the interface associated with Hf being soluble in the MC carbide lattice. The composition of the MC carbides was studied through atom probe tomography and consisted of a complex carbonitride core, which was rich in Nb and with slight Hf segregation, surrounded by an Nb carbide shell. The characterization results of the segregation behavior of Hf in the MC carbides and the subsequent influence on their morphology were compared to density functional theory calculations and found to be in good agreement, suggesting that computational modeling can successfully be used to tailor carbide features.

Effects of composition on the order-disorder transformation in Ni-Cr based alloys

International Nuclear Information System (INIS)

Marucco, A.

1991-01-01

The Ni-Cr based alloys undergo an ordering transformation, due to the formation of an ordered Ni 2 Cr phase, which causes a lattice contraction and it is responsisble for ''negative creep'' or excessive stresses in constrained components. A short-range ordered (SRO) structure develops in the matrix phase after solution treatment and at early stages of ageing, which can transform to a long-range ordered (LRO) structure, depending on the alloy composition and on time and temperature of ageing, upon prolonged annealing below the critical temperature. In stoichiometric Ni 2 Cr alloy LRO forms in a few hours, but in off-stoichiometric alloys the transformation kinetics are very sluggish and LRO takes several tens of thousands of hours to form, when it forms. The ordering behaviours of stoichiometric Ni 2 Cr and Ni 3 Cr were studied by means of isothermal treatments in the temperature range 450-600degC for different ageing times up to 30 000 h, followed by lattice parameter measurements by X-ray diffraction and electrical resistivity measurements. Similar studies performed on a series of ternary Ni-Cr-Fe alloys revealed the dependence of the degree of order on Cr concentration and a markedly delaying influence of Fe on the ordering kinetics. Finally, long-term microstructural stability of some commercial Ni-Cr based alloys, widely used for high temperature applications, have been studied: the ordering behaviour and associated microstructural changes are discussed in this paper

Alloying of aluminum and its influence on the properties of aluminide coatings: oxidation behavior and the chemical stability in Pb-17Li

International Nuclear Information System (INIS)

Glasbrenner, H.; Peric, Z.; Borgstedt, H.U.

1996-01-01

Electrical insulation of the structural material is necessary to reduce the MHD pressure drop in a self-cooled liquid metal blanket. This coating has to be compatible with liquid Pb-17Li up to 450 C. Specimens with different types of coatings were exposed to static Pb-17Li for 1200 h at 450 C in order to study their compatibility. Iron and a ferritic steel were coated with an aluminide layer by means of an aluminizing process. Iron metal plate was hot dip aluminized at Thyssen, Germany. The preheated sheet was coated for this purpose by exposing for a few seconds to a melt of Al with 10 wt% Si. The ferritic steel, MANET, was immersed into a melt of the same composition. In this case, cold specimens were dipped into the melt at 700 C for up to 10 min. The formation of the required oxide scale on top of the aluminide layer was performed by using two different methods: high temperature oxidation in air and anodic oxidation at room temperature. All the exposed specimens were examined before and after the corrosion experiments. The analytical method used is EDX measurements on the cut of the specimens and metallographical examinations. (orig.)

Glass-forming ability and crystallization behavior of some binary and ternary Ni-based glassy alloys

International Nuclear Information System (INIS)

Louzguine-Luzgin, Dmitri V.; Louzguina-Luzgina, Larissa V.; Xie Guoqiang; Li Song; Zhang Wei; Inoue, Akihisa

2008-01-01

The purpose of the current paper is to study the influence of Ti, V, Nb, Al, Sn and Pd additions on the glass-forming ability, formation of a supercooled liquid region and a devitrification process of some Ni-Zr glassy alloys as well as to compare the results with those obtained for similar Cu-based alloys studied earlier. The Ni-based glassy alloys were investigated by using X-ray diffraction, differential scanning and isothermal calorimetries. Although the studied Ni-based alloys showed high values of the reduced glass-transition temperature of about 0.6, their glass-forming ability is quite low. This fact may be explained by low stability of the supercooled liquid against crystallization and formation of the equilibrium intermetallic compounds with a high growth rate compared to those observed in similar Cu-based alloys studied earlier. Relatively low thermal conductivity of Ni-based alloys is also found to be another factor limiting their glass-forming ability

Development of Fe-Ni and Ni-base alloys without {gamma}' strengthening for advanced USC boilers

Energy Technology Data Exchange (ETDEWEB)

Semba, Hiroyuki; Okada, Hirokazu; Igarashi, Masaaki; Hirata, Hiroyuki [Sumitomo Metal Industries, Ltd., Amagasaki, Hyogo (Japan). Corporate Research and Development Labs.; Yoshizawa, Mitsuru [Sumitomo Metal Industries Ltd., Amagasaki, Hyogo (Japan). Steel Tube Works

2010-07-01

An Fe-Ni base alloy, 23Cr-45Ni-7W alloy (HR6W) strengthened by Fe{sub 2}W-type Laves phase is one of the candidate materials for the piping application. Stability of long-term creep strength and superior creep rupture ductility have been proved by creep rupture tests up to 60000h at 650-800 C. The 10{sup 5}h extrapolated creep rupture strength at 700 C approved by TUV is 85MPa. It has also been confirmed that HR6W has excellent microstructural stability by means of microstructural observations after term creep tests and aging. A thick wall pipe of HR6W, which is 457mm in diameter and 60mm in wall thickness, has successfully been manufactured by the Erhart Push Bench press method. This trial production has shown that hot workability of HR6W is sufficient for manufacturing thick wall piping for A-USC plants. A new Ni-base alloy, 30r-50Ni-4W alloy (HR35) has been proposed for piping application having comparable creep rupture strength with Alloy 617 at 700 C. This alloy is not strengthened by {gamma}' phase but mainly by {alpha}-Cr phase. The 10{sup 5}h extrapolated creep rupture strength is estimated to be 114 MPa at 700 C. It has sufficient creep rupture ductility compared with Alloy 617. A thick wall pipe of HR35 has also been successfully manufactured. Capability of HR6W and HR35 as structural materials for A-USC plants has been examined in detail. They have high resistance to relaxation cracking after welding. It is, therefore, concluded that both the alloys are promising candidates especially for thick wall piping in A-USC power plants. (orig.)

Structural high-temperature and (βNiAl+γ)-alloys based on Ni-Al-Co-Me systems with an improved low-temperature ductility

International Nuclear Information System (INIS)

Povarova, K.B.; Kazanskaya, N.K.; Drozdov, A.A.; Lomberg, B.S.; Gerasimov, V.V.

2001-01-01

The βNiAl-based alloys (B2) have lower density higher resistance to oxidation, and higher melting temperature relative to those of Ni-superalloys or γ'Ni 3 Al-base alloys. An improved low-temperature ductility of advanced Ni-AI-Co-M β+γ alloys(El=9-16 % at 293-1173 K is achieved due to the formation γ-Ni solid solution intergranular interlayers of eutectic origin. Secondary γ and/or γ' precipitates form in the grains of the supersaturated β-solid solution upon heat treatment at 1473-1573 K and 1073-1173 K. The limiting contents of alloying elements (Ti, Hf, Nb, Ta, Cr, Mo) for the (β+γ) alloys Ni - (19-29) % AI - (22-35) % Co, are determined which allowed to avoid the formation of primary γ'-phase (decrease solidus temperature ≤1643 K) and hard phases of the types σ, η and δ (decrease ductility). Alloying affects the morphology of the secondary γ and γ' precipitates: globular equiaxed precipitates are formed in the alloys containing Cr, Mo, and needle precipitates are formed in alloys alloys containing γ'-forming elements Nb, Ta and, especially, Ti and Hf. After directional solidification, (β+γ')-alloys have directed columnar special structure with a low extension of transverse grain boundaries. This microstructure allows one to increase UTS, by a factor 1,5-2 and long-term strength (time to rupture increase by a factor of 5-10 at 1173 K). (author)

Investigation on corrosion and wear behaviors of nanoparticles reinforced Ni-based composite alloying layer

International Nuclear Information System (INIS)

Xu Jiang; Tao Jie; Jiang Shuyun; Xu Zhong

2008-01-01

In order to investigate the role of amorphous SiO 2 particles in corrosion and wear resistance of Ni-based metal matrix composite alloying layer, the amorphous nano-SiO 2 particles reinforced Ni-based composite alloying layer has been prepared by double glow plasma alloying on AISI 316L stainless steel surface, where Ni/amorphous nano-SiO 2 was firstly predeposited by brush plating. The composition and microstructure of the nano-SiO 2 particles reinforced Ni-based composite alloying layer were analyzed by using SEM, TEM and XRD. The results indicated that the composite alloying layer consisted of γ-phase and amorphous nano-SiO 2 particles, and under alloying temperature (1000 deg. C) condition, the nano-SiO 2 particles were uniformly distributed in the alloying layer and still kept the amorphous structure. The corrosion resistance of composite alloying layer was investigated by an electrochemical method in 3.5%NaCl solution. Compared with single alloying layer, the amorphous nano-SiO 2 particles slightly decreased the corrosion resistance of the Ni-Cr-Mo-Cu alloying layer. X-ray photoelectron spectroscopy (XPS) revealed that the passive films formed on the composite alloying consisted of Cr 2 O 3 , MoO 3 , SiO 2 and metallic Ni and Mo. The dry wear test results showed that the composite alloying layer had excellent friction-reduced property, and the wear weight loss of composite alloying layer was less than 60% of that of Ni-Cr-Mo-Cu alloying layer

Physical metallurgy of nickel aluminides

Indian Academy of Sciences (India)

R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

The lattice parameter of NiAl is 0·2887 nm (Hughes et al 1971; Taylor & Doyle 1972). Since this intermetallic ... probably due to inadequate control over the chemistry of the alloy and inaccurate methods of determination of the ..... Blackburn 1987). However, this observation has not been confirmed by other studies nor has.

The Ni3Al and NiAl alloys: a class of intermetallics which can replace the Ni-base superalloys for the aerospace high temperature structural applications

International Nuclear Information System (INIS)

Lucaci, M.; Vidu, C.D.; Vasile, E.

2001-01-01

The paper presents the results obtained in synthesizing Ni-base refractory intermetallics from elemental powder mixes. In view of this, four mixes were made for the Ni 3 Al intermetallics and five mixes for the NiAl ones. The compound synthesis was made at T = 660 o C under vacuum by the SHS method, in the thermo-explosion mode. The variable parameters were the compacting pressure and the aluminum amount in the mixes. The obtained materials were then characterized by the microstructure and by the physical properties. The product synthesis degree was followed as well as their influence on the types of microstructures obtained. The reaction products were evidenced by x-ray diffraction and by quantitative chemical microanalysis. The obtained results revealed the formation of the Ni 3 Al compound having a primitive cubic crystal lattice with a 0 = 3,564 Aa and the formation of the NiAl compound, of a bcc lattice having a 0 = 2,86 Aa. Those obtained prove the ample influences of the powder homogeneity degree and of the powder purity on the possibility to produce an adequate synthesis, as well as the influence of the amount liquid appeared in the system on the synthesis degree, on the reaction rate and on the porosity of materials obtained. (author)

Laser cladding Ni-base composite coating on titanium alloy with pre-placed B4C+NiCoCrAlY

International Nuclear Information System (INIS)

Qingwu Meng; Lin Geng; Zhenzhu Zheng

2005-01-01

Using a CO 2 laser, a process of cladding Ni-base composite coating on Ti6Al4V with pre-placed B 4 C and NiCoCrAlY was studied. A good metallurgical bonding coating without cracks and pores was obtained in reasonable ratio of components and low energy laser process. Morphology and microstructure of the coating were analyzed with OM, XRD, SEM and EDS. It is certain that there was a reaction between B 4 C and Ti during in-situ producing TiB 2 and TiC. The Ni-base composite coating is strengthened with TiB 2 and TiC reinforcement phases. Vickers hardness tester measured that the average microhardness of the coating is HV1200 and it is 3.5 times of the Ti6Al4V substrate. The high hard coating containing several reinforcement phases greatly enhances wear resistance of titanium alloy. (orig.)

Effect of annealing on magnetic properties and structure of Fe-Ni based magnetic microwires

Energy Technology Data Exchange (ETDEWEB)

Zhukova, V. [Dpto. de Física de Materiales, Fac. Químicas, UPV/EHU, 20018 San Sebastian (Spain); Dpto. de Física Aplicada, EUPDS, UPV/EHU, 20018 San Sebastian (Spain); Korchuganova, O.A.; Aleev, A.A. [National Research Nuclear University MEPhI (Moscow Engineering Physics Institute), 115409 Moscow (Russian Federation); Tcherdyntsev, V.V.; Churyukanova, M. [National University of Science and Technology «MISIS», 119049 Moscow (Russian Federation); Medvedeva, E.V. [Institute of Electrophysics, Ural Branch, Russian Academy of Sciences 620016 Yekaterinburg (Russian Federation); Seils, S.; Wagner, J. [Karlsruhe Nano Micro Facility (KNMF), Karlsruhe Institute of Technology, 76131 Karlsruhe (Germany); Ipatov, M. [Dpto. de Física de Materiales, Fac. Químicas, UPV/EHU, 20018 San Sebastian (Spain); Dpto. de Física Aplicada, EUPDS, UPV/EHU, 20018 San Sebastian (Spain); Blanco, J.M. [Dpto. de Física Aplicada, EUPDS, UPV/EHU, 20018 San Sebastian (Spain); Kaloshkin, S.D. [National University of Science and Technology «MISIS», 119049 Moscow (Russian Federation); Aronin, A. [National University of Science and Technology «MISIS», 119049 Moscow (Russian Federation); Insitute of Solid State Physics, Moscow Region, 142432 Chernogolovka (Russian Federation); Abrosimova, G.; Orlova, N. [Insitute of Solid State Physics, Moscow Region, 142432 Chernogolovka (Russian Federation); and others

2017-07-01

Highlights: • High domain wall mobility of Fe-Ni-based microwires. • Enhancement of domain wall velocity and mobility in Fe-rich microwires after annealing. • Observation of areas enriched by Si and depleted by B after annealing. • Phase separation in annealed Fe-Ni based microwires in metallic nucleus and near the interface layer. - Abstract: We studied the magnetic properties and domain wall (DW) dynamics of Fe{sub 47.4}Ni{sub 26.6}Si{sub 11}B{sub 13}C{sub 2} and Fe{sub 77.5}Si{sub 7.5}B{sub 15} microwires. Both samples present rectangular hysteresis loop and fast magnetization switching. Considerable enhancement of DW velocity is observed in Fe{sub 77.5}Si{sub 7.5}B{sub 15}, while DW velocity of samples Fe{sub 47.4}Ni{sub 26.6}Si{sub 11}B{sub 13}C{sub 2} is less affected by annealing. The other difference is the magnetic field range of the linear region on dependence of domain wall velocity upon magnetic field: in Fe{sub 47.4}Ni{sub 26.6}Si{sub 11}B{sub 13}C{sub 2} sample is considerably shorter and drastically decreases after annealing. We discussed the influence of annealing on DW dynamics considering different magnetoelastic anisotropy of studied microwires and defects within the amorphous state in Fe{sub 47.4}Ni{sub 26.6}Si{sub 11}B{sub 13}C{sub 2}. Consequently we studied the structure of Fe{sub 47.4}Ni{sub 26.6}Si{sub 11}B{sub 13}C{sub 2} sample using X-ray diffraction and the atom probe tomography. The results obtained using the atom probe tomography supports the formation of the B-depleted and Si-enriched precipitates in the metallic nucleus of Fe-Ni based microwires.

Radiation damage buildup and dislocation evolution in Ni and equiatomic multicomponent Ni-based alloys

Energy Technology Data Exchange (ETDEWEB)

Levo, E. [Department of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland); Granberg, F., E-mail: fredric.granberg@helsinki.fi [Department of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland); Fridlund, C.; Nordlund, K. [Department of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland); Djurabekova, F. [Department of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland); Helsinki Institute of Physics, P.O. Box 43, FIN-00014, University of Helsinki (Finland)

2017-07-15

Single-phase multicomponent alloys of equal atomic concentrations (“equiatomic”) have proven to exhibit promising mechanical and corrosion resistance properties, that are sought after in materials intended for use in hazardous environments like next-generation nuclear reactors. In this article, we investigate the damage production and dislocation mobility by simulating irradiation of elemental Ni and the alloys NiCo, NiCoCr, NiCoFe and NiFe, to assess the effect of elemental composition. We compare the defect production and the evolution of dislocation networks in the simulation cells of two different sizes, for all five studied materials. We find that the trends in defect evolution are in good agreement between the different cell sizes. The damage is generally reduced with increased alloy complexity, and the dislocation evolution is specific to each material, depending on its complexity. We show that increasing complexity of the alloys does not always lead to decreased susceptibility to damage accumulation under irradiation. We show that, for instance, the NiCo alloy behaves very similarly to Ni, while presence of Fe or Cr in the alloy even as a third component reduces the saturated level of damage substantially. Moreover, we linked the defect evolution with the dislocation transformations in the alloys. Sudden drops in defect number and large defect fluctuations from the continuous irradiation can be explained from the dislocation activity.

Giant magnetoimpedance effect in sputtered single layered NiFe film and meander NiFe/Cu/NiFe film

International Nuclear Information System (INIS)

Chen, L.; Zhou, Y.; Lei, C.; Zhou, Z.M.; Ding, W.

2010-01-01

Giant magnetoimpedance (GMI) effect on NiFe thin film is very promising due to its application in developing the magnetic field sensors with highly sensitivity and low cost. In this paper, the single layered NiFe thin film and NiFe/Cu/NiFe thin film with a meander structure are prepared by the MEMS technology. The influences of sputtering parameters, film structure and conductor layer width on GMI effect in NiFe single layer and meander NiFe/Cu/NiFe film are investigated. Maximum of the GMI ratio in single layer and sandwich film is 5% and 64%, respectively. The results obtained are useful for developing the high-performance magnetic sensors based on NiFe thin film.

A Comparative Study of the Microstructure, Mechanical Properties and Corrosion Resistance of Ni- or Fe- Based Composite Coatings by Laser Cladding

Science.gov (United States)

Wan, M. Q.; Shi, J.; Lei, L.; Cui, Z. Y.; Wang, H. L.; Wang, X.

2018-04-01

Ni- and Fe-based composite coatings were laser cladded on 40Cr steel to improve the surface mechanical property and corrosion resistance, respectively. The microstructure and phase composition were analyzed by x-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) equipped with an energy-dispersive spectrometer (EDS). The micro-hardness, tribological properties and electrochemical corrosion behavior of the coatings were evaluated. The results show that the thickness of both the coatings is around 0.7 mm, the Ni-based coating is mainly composed of γ-(Ni, Fe), FeNi3, Ni31Si12, Ni3B, CrB and Cr7C3, and the Fe-based coating is mainly composed of austenite and (Fe, Cr)7C3. Micro-hardness of the Ni-based composite coating is about 960 HV0.3, much higher than that of Fe-based coating (357.4 HV0.3) and the 40Cr substrate (251 HV0.3). Meanwhile, the Ni-based composite coating possesses better wear resistance than the Fe-based coating validated by the worn appearance and the wear loss. Electrochemical results suggested that Ni-based coating exhibited better corrosion resistance than the Fe-based coating. The 40Cr substrate could be well protected by the Ni-based coating.

Studies on the formation of aluminides in heated Nb–Al powder mixtures

Energy Technology Data Exchange (ETDEWEB)

Sina, H.; Iyengar, S.

2015-04-15

Highlights: • Combustion initiates with NbAl{sub 3} formation above the melting point of aluminum. • Nb + 3Al samples yield almost 100% NbAl{sub 3} after combustion. • Nb-rich samples yield multi-phase products after heating to 1000 °C. • Reacted Nb-rich samples yield stable phases on reheating. • For NbAl{sub 3}, calculations show ΔH{sub formation} = −153 ± 15, E{sub activation} = 255 ± 26 kJ mol{sup −1}. - Abstract: The formation of aluminides during the heating of Nb–Al powder mixtures with different initial compositions (25, 33.3 and 75 at.% Al) has been studied using a differential scanning calorimeter. The effect of parameters like particle size, compaction and heating rate on the onset temperature of reaction has been determined. The results show that an increase in heating rate leads to an increase in onset temperature for compacted as well as loose powder samples in the particle size range considered. For Al-rich mixtures, compaction increases the onset temperature irrespective of particle size. For all samples, finer aluminum particles and slower heating rates resulted in a decrease in onset temperature while higher aluminum contents in the mixture led to a higher reaction temperature. In Nb-rich samples, compaction led to a decrease in the onset temperatures. NbAl{sub 3} was the first compound to form in all the mixtures, irrespective of the initial composition. After heating to 1000 °C, EDS and XRD analyses confirmed the formation of only NbAl{sub 3} in Al-rich samples and a mixture of NbAl{sub 3} and Nb{sub 2}Al along with unreacted niobium particles in Nb-rich samples. A subsequent heat treatment was necessary to obtain a single aluminide corresponding to the initial composition. These observations can be explained on the basis of niobium dissolution in molten aluminum and subsequent precipitation of NbAl{sub 3} in Al-rich samples and solid state diffusion through Nb{sub 3}Al and Nb{sub 2}Al phases in Nb-rich samples. For Nb

Effect of Al added to a NiCrMo alloy on the development of the oxide layer of intermetallic coatings; Efeito do teor de Al adicionado a liga NiCrMo no desenvolvimento dos filmes de oxidos em revestimentos intermetalicos

Energy Technology Data Exchange (ETDEWEB)

D' Oliveira, A.S.C.M.; Cangue, F.J.R. [Universidade Federal do Parana (DEM/UFPR), Curitiba, PR (Brazil). Dept. de Engenharia Mecanica; Clark, E.; Levi, C. [University of California, Santa Barbara, CA (United States)

2010-07-01

Components performance in different environment is strongly dependent on oxides that develop on their surfaces. This study analyzed the oxide layer that develops on coatings processed with mixtures of an atomized Hastelloy C alloy with Al powders. Powder mixtures containing 10, 20 and 30wt%Al were deposited on AISI 1020 and AISI304 steel plates. Coatings were subsequently exposed to 850 deg C for two hours in a low PO{sub 2} environment. X-ray diffraction was used to identify the phases that developed in the coating during processing and Raman analysis and Scanning Electron Microscopy were used to characterize the oxide layers. The results showed that coatings processed with the richer Al mixtures, 30wt%Al, which developed NiAl aluminides, reduced the development of {alpha} alumina when processing was done on AISI 304. Coatings processed on AISI 1020 with the three powder mixtures tested developed the different allotropic forms of alumina, as predicted for the tested temperature. (author)

Magnetocaloric effect and multifunctional properties of Ni-Mn-based Heusler alloys

Energy Technology Data Exchange (ETDEWEB)

Dubenko, Igor, E-mail: igor_doubenko@yahoo.com [Department of Physics, Southern Illinois University, Carbondale, IL 62901 (United States); Samanta, Tapas; Kumar Pathak, Arjun [Department of Physics, Southern Illinois University, Carbondale, IL 62901 (United States); Kazakov, Alexandr; Prudnikov, Valerii [Faculty of Physics, Moscow State University, Vorob' evy Gory, 11999I Moscow (Russian Federation); Stadler, Shane [Department of Physics and Astronomy, Louisiana State University, Baton Rouge, LA 70803 (United States); Granovsky, Alexander [Faculty of Physics, Moscow State University, Vorob' evy Gory, 11999I Moscow (Russian Federation); IKERBASQUE, The Basque Foundation for Science, 48011 Bilbao (Spain); Departamento de Fisica de Materiales, Facultad de Quimica, Universidad del Pais Vasco, Paseo M. de Lardizabal 3, 20018 Donostia - San Sebastian (Spain); Zhukov, Arcady [IKERBASQUE, The Basque Foundation for Science, 48011 Bilbao (Spain); Departamento de Fisica de Materiales, Facultad de Quimica, Universidad del Pais Vasco, Paseo M. de Lardizabal 3, 20018 Donostia - San Sebastian (Spain); Ali, Naushad [Department of Physics, Southern Illinois University, Carbondale, IL 62901 (United States)

2012-10-15

The studies of magnetocaloric properties, phase transitions, and phenomena related to magnetic heterogeneity in the vicinity of the martensitic transition (MT) in Ni-Mn-In and Ni-Mn-Ga off-stoichiometric Heusler alloys are summarized. The crystal structure, magnetocaloric effect (MCE), and magnetotransport properties were studied for the following alloys: Ni{sub 50}Mn{sub 50-x}In{sub x}, Ni{sub 50-x}Co{sub x}Mn{sub 35}In{sub 15}, Ni{sub 50}Mn{sub 35-x}Co{sub x}In{sub 15}, Ni{sub 50}Mn{sub 35}In{sub 14}Z (Z=Al, Ge), Ni{sub 50}Mn{sub 35}In{sub 15-x}Si{sub x}, Ni{sub 50-x}Co{sub x}Mn{sub 25+y}Ga{sub 25-y}, and Ni{sub 50-x}Co{sub x}Mn{sub 32-y}FeyGa{sub 18}. It was found that the magnetic entropy change, {Delta}S, associated with the inverse MCE in the vicinity of the temperature of the magneto-structural transition, TM, persists in a range of (125-5) J/(kg K) for a magnetic field change {Delta}H=5 T. The corresponding temperature varies with composition from 143 to 400 K. The MT in Ni{sub 50}Mn{sub 50-x}In{sub x} (x=13.5) results in a transition between two paramagnetic states. Associated with the paramagnetic austenite-paramagnetic martensite transition {Delta}S=24 J/(kg K) was detected for {Delta}H=5 T at T=350 K. The variation in composition of Ni{sub 2}MnGa can drastically change the magnetic state of the martensitic phase below and in the vicinity of TM. The presence of the martensitic phase with magnetic moment much smaller than that in the austenitic phase above TM leads to the large inverse MCE in the Ni{sub 42}Co{sub 8}Mn{sub 32-y}FeyGa{sub 18} system. The adiabatic change of temperature ({Delta}T{sub ad}) in the vicinity of TC and TM of Ni{sub 50}Mn{sub 35}In{sub 15} and Ni{sub 50}Mn{sub 35}In{sub 14}Z (Z=Al, Ge) was found to be {Delta}T{sub ad}=-2 K and 2 K for {Delta}H=1.8 T, respectively. It was observed that |{Delta}T{sub ad}| Almost-Equal-To 1 K for {Delta}H=1 T for both types of transitions. The results on resistivity, magnetoresistance, Hall

Zr - based alloys as hydride electrodes in Ni-MH batteries

International Nuclear Information System (INIS)

Biris, A.R.; Biris, A.S.; Misan, I.; Lupu, D.

1999-01-01

Hydrogen storage alloys, MH, are already used in Ni-MH alkaline batteries conquering an important share of the rechargeable nickel-cadmium battery market. This remarkable success is due not only to the replacement of the toxic material, cadmium, by metal hydrides but also to an increased specific energy, which makes them attractive for electric vehicles. Many research groups are concerned in the improvement of the hydride electrode characteristics: hydrogen storage capacity, high-rate discharge ability, increased cycle life. These properties can be modified by substitution of the base components of a given alloy. A comparison of two types of alloys suitable for MH electrodes LaNi 5 able to store 1.36 w/o hydrogen with Zr(Ti)-Ni alloys of the AB 2 Laves phase type structure showed that the latter could absorb higher amounts of hydrogen. We report part of studies on Zr-V-Cr-Ni of the 15 C type Laves phase structure using our original procedure for pasted electrodes. The substitution of Cr for V atoms in ZrV 0.5 Ni 1 . 5 did not increase the discharge capacity. However, it proved to have a remarkable effect on the discharge capacity C at low temperatures. C at - 12 deg. C as compared to 20 deg.C increases up to ∼ 65 % for Cr containing alloys. (authors)

Adsorption and diffusion of fluorine on Cr-doped Ni(111) surface: Fluorine-induced initial corrosion of non-passivated Ni-based alloy

Energy Technology Data Exchange (ETDEWEB)

Ren, Cui-Lan, E-mail: rencuilan@sinap.ac.cn [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China); Han, Han [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Gong, Wen-Bin [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Shanghai 215123 (China); Wang, Cheng-Bin; Zhang, Wei [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China); Cheng, Cheng [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Huai, Ping, E-mail: huaiping@sinap.ac.cn [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Zhu, Zhi-Yuan [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China)

2016-09-15

Adsorption and diffusion behaviors of fluorine on Cr-doped Ni(111) surface are investigated by using first-principles simulation. It shows that the Cr in the Cr-doped Ni(111) surface serve a trap site for fluorine with adsorption energy 3.52 eV, which is 1.04 eV higher than that on Ni(111) surface. Moreover, the Cr atom is pulled out the surface for 0.41 Å after the fluorine adsorption, much higher than that on Ni(111) surface. Further diffusion behaviors analysis confirms the conclusion because the fluorine diffusion from neighbored sites onto the Cr top site is an energy barrierless process. Detailed electronic structure analysis shows that a deeper hybrid state of F 2 p-Cr 3 d indicates a strong F−Cr interaction. The Ni−Cr bond is elongated and weakened due to the new formed F−Cr bonding. Our results help to understanding the basic fluorine-induced initial corrosion mechanism for Ni-based alloy in molten salt environment.

Electrochemical kinetic performances of electroplating Co–Ni on La–Mg–Ni-based hydrogen storage alloys

Energy Technology Data Exchange (ETDEWEB)

Li, Yuan; Tao, Yang; Ke, Dandan; Ma, Yufei [Hebei Key Laboratory of Applied Chemistry, School of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China); Han, Shumin, E-mail: hanshm@ysu.edu.cn [Hebei Key Laboratory of Applied Chemistry, School of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China); State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

2015-12-01

Graphical abstract: - Highlights: • The Co–Ni composite coating was prepared by electroplating. • The alloy treated at 10 mA/cm{sup 2} has superior kinetic performances. • The Co–Ni layer accelerates the charge transfer rate on the surface of the alloy. - Abstract: Electroplating Co–Ni treatment was applied to the surface of the La{sub 0.75}Mg{sub 0.25}Ni{sub 3.48} alloy electrodes in order to improve the electrochemical and kinetic performances. The Scanning electron microscope-Energy dispersive spectroscopy and X-ray diffraction results showed that the electrodes were plated with a homogeneous Co–Ni alloy film. The alloy coating significantly improved the high rate dischargeability of the alloy electrode, and the HRD value increased to 57.5% at discharge current density 1875 mA/g after the Co–Ni-coating. The exchange current density I{sub 0}, the limiting current density I{sub L} and the oxidation peak current also increased for the coated alloy. The improvement of overall electrode performances was attributed to an enhancement in electro-catalytic activity and conductivity at the alloy surface, owing to the precipitation of the Co–Ni layer.

Synthesis of a novel Au nanoparticles decorated Ni-MOF/Ni/NiO nanocomposite and electrocatalytic performance for the detection of glucose in human serum.

Science.gov (United States)

Chen, Jingyuan; Xu, Qin; Shu, Yun; Hu, Xiaoya

2018-07-01

A nonenzymatic glucose electrochemical sensor was constructed based on Au nanoparticles (AuNPs) decorated Ni metal-organic-framework (MOF)/Ni/NiO nanocomposite. Ni-MOF/Ni/NiO nanocomposite was synthesized by one-step calcination of Ni-MOF. Then AuNPs were loaded onto the Ni-based nanocomposites' surface through electrostatic adsorption. Through characterization by transmission electron microscopy (TEM), high resolution TEM (HRTEM) and energy disperse spectroscopy (EDS) mapping, it is found that the AuNPs were well distributed on the surface of Ni-based nanocomposite. Cyclic voltammetric (CV) study showed the electrocatalytic activity of Au-Ni nanocomposite was highly improved after loading AuNPs onto it. Amperometric study demonstrated that the Au-Ni nanocomposites modified glassy carbon electrode (GCE) exhibited a high sensitivity of 2133.5 mA M -1 cm -2 and a wide linear range (0.4-900 μM) toward the oxidation of glucose with a detection limit as low as 0.1 μM. Moreover, the reproducibility, selectivity and stability of the sensor all exhibited outstanding performance. We applied the as-fabricated high performance sensor to measure the glucose levels in human serum and obtained satisfactory results. It is believed that AuNPs decorated Ni MOF/Ni/NiO nanocomposite provides a new platform for developing highly performance electrochemical sensors in practical applications. Copyright © 2018 Elsevier B.V. All rights reserved.

Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting

Directory of Open Access Journals (Sweden)

Ashfaq Mohammad

2017-02-01

Full Text Available Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM, an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting.

Science.gov (United States)

Mohammad, Ashfaq; Alahmari, Abdulrahman M; Mohammed, Muneer Khan; Renganayagalu, Ravi Kottan; Moiduddin, Khaja

2017-02-21

Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM), an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

Preparation and properties of plasma sprayed NiAl10 and NiAl40 coatings on AZ91 substrate.

Czech Academy of Sciences Publication Activity Database

Kubatík, Tomáš František; Lukáč, František; Stoulil, J.; Ctibor, Pavel; Průša, F.; Stehlíková, K.

2017-01-01

Roč. 319, June (2017), s. 145-154 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Nickel aluminide * AZ91 magnesium alloy * Plasma spraying * Potentiodynamic measurement * Adhesion strength Subject RIV: JJ - Other Materials OBOR OECD: Materials engineering Impact factor: 2.589, year: 2016 http://www.sciencedirect.com/science/article/pii/S0257897217303250

Microstructure and corrosion resistance of Ni-based alloy laser coatings with nanosize CeO2 addition

Science.gov (United States)

Zhang, Shi Hong; Li, Ming Xi; Yoon, Jae Hong; Cho, Tong Yul; Zhu He, Yi; Lee, Chan Gyu

2008-07-01

Micron-size Ni-base alloy (NBA) powders were mixed with both 1.5 wt.% (hereinafter %) micron-size CeO2 (m-CeO2) and also 1.5% and 3.0% nano-size CeO2 (n- CeO2) powders. These mixtures were coated on low-carbon steel (Q235) by 2.0 kW CO2 laser cladding. The effects on the microstructures, phases and electrochemical corrosion of the coatings upon the addition of m- and n- CeO2 powders to NBA (m- and n- CeO2 /NBA) have been investigated. The results showed that a smooth coating was prepared under suitable processing parameters (P= 2.0 kW, V= 180 mm min- 1) by adding 1.5% n- CeO2. In addition to the primary phases of γ-Ni, Cr23 C6 and Ni3 B in the Ni-base alloy coating, CeNi3 was formed in Ni-base alloy coatings with both n- CeO2 and m-CeO2 particles, and CeNi5 appeared in the coating upon decreasing the size of CeO2 particles. Well-developed dendrites were observed in the Ni-base alloy coating; directional dendrites grew at the interface in the coating upon the addition of m-CeO2, whereas fine and multioriented dendrites grew upon decreasing the size of CeO2 particles to the nanoscale. Actinomorphic dendrites and compact equiaxed dendrites grew from the interface to near the surface upon increasing the content of n- CeO2 from 1.5 to 3.0%. In strongly acidic HNO3 solution, the severe corrosion of dendrites occurred and there were many corrosion pits in the Ni-base alloy coating; intercrystalline corrosion also has a dominant role upon the addition of m-CeO2, whereas uniform corrosion occurs in the coating as the size of CeO2 particles is decreased to nanoscale.

Microstructure and corrosion resistance of Ni-based alloy laser coatings with nanosize CeO2 addition

Directory of Open Access Journals (Sweden)

Shi Hong Zhang et al

2008-01-01

Full Text Available Micron-size Ni-base alloy (NBA powders were mixed with both 1.5 wt.% (hereinafter % micron-size CeO2 (m-CeO2 and also 1.5% and 3.0% nano-size CeO2 (n- CeO2 powders. These mixtures were coated on low-carbon steel (Q235 by 2.0 kW CO2 laser cladding. The effects on the microstructures, phases and electrochemical corrosion of the coatings upon the addition of m- and n- CeO2 powders to NBA (m- and n- CeO2 /NBA have been investigated. The results showed that a smooth coating was prepared under suitable processing parameters (P= 2.0 kW, V= 180 mm min- 1 by adding 1.5% n- CeO2. In addition to the primary phases of γ-Ni, Cr23 C6 and Ni3 B in the Ni-base alloy coating, CeNi3 was formed in Ni-base alloy coatings with both n- CeO2 and m-CeO2 particles, and CeNi5 appeared in the coating upon decreasing the size of CeO2 particles. Well-developed dendrites were observed in the Ni-base alloy coating; directional dendrites grew at the interface in the coating upon the addition of m-CeO2, whereas fine and multioriented dendrites grew upon decreasing the size of CeO2 particles to the nanoscale. Actinomorphic dendrites and compact equiaxed dendrites grew from the interface to near the surface upon increasing the content of n- CeO2 from 1.5 to 3.0%. In strongly acidic HNO3 solution, the severe corrosion of dendrites occurred and there were many corrosion pits in the Ni-base alloy coating; intercrystalline corrosion also has a dominant role upon the addition of m-CeO2, whereas uniform corrosion occurs in the coating as the size of CeO2 particles is decreased to nanoscale.

Investigation of moisture-induced embrittlement of iron aluminides. Final report

Energy Technology Data Exchange (ETDEWEB)

Alven, D.A.; Stoloff, N.S. [Rensselaer Polytechnic Inst., Troy, NY (United States). Materials Engineering Dept.

1997-06-05

Iron-aluminum alloys with 28 at.% Al and 5 at.% Cr were shown to be susceptible to hydrogen embrittlement by exposure to both gaseous hydrogen and water vapor. This study examined the effect of the addition of zirconium and carbon on the moisture-induced hydrogen embrittlement of an Fe{sub 3}Al,Cr alloy through the evaluation of tensile properties and fatigue crack growth resistance in hydrogen gas and moisture-bearing air. Susceptibility to embrittlement was found to vary with the zirconium content while the carbon addition was found to only affect the fracture toughness. Inherent fatigue crack growth resistance and fracture toughness, as measured in an inert environment, was found to increase with the addition of 0.5 at.% Zr. The combined addition of 0.5 at.% Zr and carbon only increased the fracture toughness. The addition of 1 at.% Zr and carbon was found to have no effect on the crack growth rate when compared to the base alloy. Susceptibility to embrittlement in moisture-bearing environments was found to decrease with the addition of 0.5 at.% Zr. In gaseous hydrogen, the threshold value of the Zr-containing alloys was found to increase above that found in the inert environment while the crack growth resistance was much lower. By varying the frequency of fatigue loading, it was shown that the corrosion fatigue component of the fatigue crack growth rate in an embrittling environment displays a frequency dependence. Hydrogen transport in iron aluminides was shown to occur primarily by a dislocation-assisted transport mechanism. This mechanism, in conjunction with fractography, indicates that the zirconium-containing precipitates act as traps for the hydrogen that is carried along by the dislocations through the lattice.

Halo Formation During Solidification of Refractory Metal Aluminide Ternary Systems

Science.gov (United States)

D'Souza, N.; Feitosa, L. M.; West, G. D.; Dong, H. B.

2018-02-01

The evolution of eutectic morphologies following primary solidification has been studied in the refractory metal aluminide (Ta-Al-Fe, Nb-Al-Co, and Nb-Al-Fe) ternary systems. The undercooling accompanying solid growth, as related to the extended solute solubility in the primary and secondary phases can be used to account for the evolution of phase morphologies during ternary eutectic solidification. For small undercooling, the conditions of interfacial equilibrium remain valid, while in the case of significant undercooling when nucleation constraints occur, there is a departure from equilibrium leading to unexpected phases. In Ta-Al-Fe, an extended solubility of Fe in σ was observed, which was consistent with the formation of a halo of μ phase on primary σ. In Nb-Al-Co, a halo of C14 is formed on primary CoAl, but very limited vice versa. However, in the absence of a solidus projection it was not possible to definitively determine the extended solute solubility in the primary phase. In Nb-Al-Fe when nucleation constraints arise, the inability to initiate coupled growth of NbAl3 + C14 leads to the occurrence of a two-phase halo of C14 + Nb2Al, indicating a large undercooling and departure from equilibrium.

Microstructural aspects of Ni-based superalloy 693

International Nuclear Information System (INIS)

Dutta, R.S.; Sengupta, P.; Tewari, R.; Kain, V.; Dey, G.K.; Sharma, A.K.; Raj, K.

2009-01-01

Alloy 693 is an austenitic, precipitation-hardenable Ni-based superalloy. It is a promising material for high temperature fuel cell, petrochemical processing industry, high temperature waste and biomass incinerators and as thermal processing equipment, burner nozzles, melter pot material and in other areas. Microstructure plays quite often a major role in regulating the properties of the materials. Keeping this in view, optical microscope, scanning electron microscope (SEM) and transmission electron microscope (TEM) were employed to characterize the microstructure of Alloy 693. Microanalyses of the phases were performed by using electron probe microanalysis (EPMA) and TEM along with energy dispersive spectroscopy (EDS). The alloy in as-received condition under an optic microscope and SEM revealed the presence of predominantly finer intergranular precipitates and randomly distributed coarser precipitates of various morphologies. EPMA of spherical-shaped coarse precipitate indicated that the major constituent of this precipitate has been chromium. Besides this, niobium-rich irregular-shaped coarse precipitate was also detected. The finer grain boundary precipitates in the alloy appeared to be of Cr-carbide. TEM examination on as-received alloy indicated very uniform distribution of a large volume fraction of fine precipitates in the austenite matrix. Selected area diffraction (SAD) pattern, dark-field TEM and detailed analyses confirmed that these fine precipitates have been ordered Ni 3 Al type phase. TEM investigation also revealed the presence of coarse particles of various morphologies. Analyses of such particles indicated this phase as M 6 C type. EDS analyses indicated that the major constituents of these coarse particles have been Cr and Ni. Minor elements like Fe, Al and Nb were also detected in all the particles with some variation of their contents from particle to particle. TEM investigation on annealed (1373 K/30 minutes, WQ) specimen of Alloy 693

Magnetic properties of Co and Ni based alloy nanoparticles dispersed in a silica matrix

Energy Technology Data Exchange (ETDEWEB)

De Julian Fernandez, C. E-mail: dejulian@padova.infm.it; Sangregorio, C.; Mattei, G.; Maurizio, C.; Battaglin, G.; Gonella, F.; Lascialfari, A.; Lo Russo, S.; Gatteschi, D.; Mazzoldi, P.; Gonzalez, J.M.; D' Acapito, F

2001-04-01

A comparative study of the magnetic properties of Co and Ni based alloy nanoparticles (Ni-Co, Ni-Cu and Co-Cu) formed in a silica matrix by ion implantation is presented. Different ion doses and implantation sequences were realized in order to obtain different nanostructures. The structural and magnetic properties observed for the Cu{sub 50}Ni{sub 50} nanoparticles are similar to those of the Cu{sub 60}Ni{sub 40} bulk alloy. The crystal structure of Co{sub x}Ni{sub 1-x} (0{<=}x{<=}1) nanoparticles is similar to that of the corresponding bulk alloy. The magnetic properties depend on the ion-implanted dose and on the alloy composition. The samples prepared by implanting a 15x10{sup 16} ions/cm{sup 2} total dose contain nanoparticles, which are superparamagnetic at room temperature and their magnetic behavior is influenced by dipolar interparticle interactions. The magnetization of the CoNi samples at high magnetic field is larger than that of the corresponding bulk alloy and follows the same composition dependence of that quantity measured in the alloy.

Magnetic properties of Co and Ni based alloy nanoparticles dispersed in a silica matrix

International Nuclear Information System (INIS)

De Julian Fernandez, C.; Sangregorio, C.; Mattei, G.; Maurizio, C.; Battaglin, G.; Gonella, F.; Lascialfari, A.; Lo Russo, S.; Gatteschi, D.; Mazzoldi, P.; Gonzalez, J.M.; D'Acapito, F.

2001-01-01

A comparative study of the magnetic properties of Co and Ni based alloy nanoparticles (Ni-Co, Ni-Cu and Co-Cu) formed in a silica matrix by ion implantation is presented. Different ion doses and implantation sequences were realized in order to obtain different nanostructures. The structural and magnetic properties observed for the Cu 50 Ni 50 nanoparticles are similar to those of the Cu 60 Ni 40 bulk alloy. The crystal structure of Co x Ni 1-x (0≤x≤1) nanoparticles is similar to that of the corresponding bulk alloy. The magnetic properties depend on the ion-implanted dose and on the alloy composition. The samples prepared by implanting a 15x10 16 ions/cm 2 total dose contain nanoparticles, which are superparamagnetic at room temperature and their magnetic behavior is influenced by dipolar interparticle interactions. The magnetization of the CoNi samples at high magnetic field is larger than that of the corresponding bulk alloy and follows the same composition dependence of that quantity measured in the alloy

Structure and properties of porous TiNi(Co, Mo)-based alloy produced by the reaction sintering

Science.gov (United States)

Artyukhova, Nadezda; Yasenchuk, Yuriy; Chekalkin, Timofey; Gunther, Victor; Kim, Ji-Soon; Kang, Ji-Hoon

2016-10-01

Modern medical technologies have developed many new devices that can be implanted into humans to repair, assist or take the place of diseased or defective bones, arteries and even organs. The materials, especially porous ones, used for these devices have evolved steadily over the past twenty years with TiNi-based alloys replacing stainless steels and titanium. The aim of the paper is to presents results for examination of porous TiNi(Co,Mo)-based alloys intended further to be used in clinical practice. The structure and properties of porous TiNi-based alloys obtained by reaction sintering of Ti and Ni powders with additions of Co and Mo have been studied. It has been shown that alloying additions both Co and Mo inhibit the compaction of nickel powders in the initial stage of sintering. The maximum irreversible strain of porous samples under loading in the austenitic state is fixed with the Co addition, and the minimum one is fixed with the Mo addition. The Co addition leads to the fact that the martensite transformation in the TiNi phase becomes close to a one-step, and the Mo addition leads to the fact that the martensite transformation becomes more uniform. Both Co and Mo lead to an increase in the maximum accumulated strain as a result of the formation of temperature martensite. The additional increase in the maximum accumulated strain of the Ti50Ni49Co1 alloy is caused by decreased resistance of the porous Ni γ -based mass during the load.

Enhanced sensitivity in non-enzymatic glucose detection by improved growth kinetics of Ni-based nanostructures

Science.gov (United States)

Urso, M.; Pellegrino, G.; Strano, V.; Bruno, E.; Priolo, F.; Mirabella, S.

2018-04-01

Ni-based nanostructures are attractive catalytic materials for many electrochemical applications, among which are non-enzymatic sensing, charge storage, and water splitting. In this work, we clarify the synthesis kinetics of Ni(OH)2/NiOOH nanowalls grown by chemical bath deposition at room temperature and at 50 °C. We applied the results to non-enzymatic glucose sensing, reaching a highest sensitivity of 31 mA cm-2mM-1. Using scanning electron microscopy, x-ray diffraction analysis and Rutherford backscattering spectrometry we found that the growth occurs through two regimes: first, a quick random growth leading to disordered sheets of Ni oxy-hydroxide, followed by a slower growth of well-aligned sheets of Ni hydroxide. A high growth temperature (50 °C), leading mainly to well-aligned sheets, offers superior electrochemical properties in terms of charge storage, charge carrier transport and catalytic action, as confirmed by cyclic voltammetry and electrochemical impedance spectroscopy analyses. The reported results on the optimization and application of low-cost synthesis of these Ni-based nanostructures have a large potential for application in catalysis, (bio)sensing, and supercapacitors areas.

Gd-Ni-Si system

International Nuclear Information System (INIS)

Bodak, O.I.; Shvets, A.F.

1983-01-01

By X-ray phase analysis method isothermal cross section of phase diagram of the Gd-Ni-Si system at 870 K is studied. The existence of nine previously known compounds (GdNisub(6.72)Sisub(6.28), GdNi 10 Si 2 , GdNi 5 Si 3 , GdNi 4 Si, GdNi 2 Si 2 , GdNiSi 3 , GdNiSi 2 , Gd 3 Ni 6 Si 2 and GdNiSi) is confirmed and three new compounds (GdNisub(0.2)Sisub(1.8), Gdsub(2)Nisub(1-0.8)Sisub(1-1.2), Gd 5 NiSi 4 ) are found. On the base of Gd 2 Si 3 compound up to 0.15 at. Ni fractions, an interstitial solid solution is formed up to 0.25 at Ni fractions dissolution continues of substitution type. The Gd-Ni-Si system is similar to the Y-Ni-Si system

Microstructural effects on the creep and crack propagation behaviors of γ-Ti aluminide alloy

International Nuclear Information System (INIS)

Lupinc, V.; Onofrio, G.; Nazmy, M.; Staubli, M.

1999-01-01

Gamma titanium aluminides class of materials possess several unique physical and mechanical properties. These characteristics can be attractive for specific industrial applications. By applying different heat treatment schedules one can change the microstructural features of this class of materials. In the present investigation, two heat treatment schedules were used to produce two different microstructures, duplex (D) and nearly lamellar (NL) in the cast and HIP'ed Ti-47Al-2W-0.5Si alloy. The tensile strength and creep behavior, in the 700--850 C temperature range, of this alloy have been determined and correlated to the corresponding microstructures. In addition, the fatigue crack propagation behavior in this alloy has been studied at different temperatures. The results on the creep behavior showed that the alloy with nearly lamellar microstructure has a strongly improved creep strength as compared with that of the duplex microstructure

Double minimum creep of single crystal Ni-base superalloys

Czech Academy of Sciences Publication Activity Database

WU, X.; Wollgramm, P.; Somsen, C.; Dlouhý, Antonín; Kostka, A.; Eggeler, G.

2016-01-01

Roč. 112, JUN (2016), s. 242-260 ISSN 1359-6454 R&D Projects: GA ČR(CZ) GA14-22834S Institutional support: RVO:68081723 Keywords : Single crystal Ni-base superalloys * Primary creep * Transmission electron microscopy * Dislocations * Stacking faults Subject RIV: JG - Metallurgy Impact factor: 5.301, year: 2016

Characterization on the coatings of Ni-base alloy with nano- and micron-size Sm2O3 addition prepared by laser deposition

International Nuclear Information System (INIS)

Zhang Shihong; Li Mingxi; Yoon, Jae Hong; Cho, Tong Yul

2008-01-01

The coating materials are the powder mixture of micron-size Ni-base alloy powders with both 1.5 wt.% micron-size and nano-size Sm 2 O 3 powders, which are prepared on Q235 steel plate by 2.0 kW CO 2 laser deposition. The results indicate that with rare earth oxide Sm 2 O 3 addition, the width of planar crystallization is smaller than that of the Ni-base alloy coatings. Micron- and nano-Sm 2 O 3 /Ni-base alloy coatings have similar microstructure showing the primary phase of γ-Ni dendrite and eutectic containing γ-Ni and Cr 23 C 6 phases. However, compared to micron-Sm 2 O 3 /Ni-base alloy, preferred orientation of γ-Ni dendrite of nano-Sm 2 O 3 /Ni-base alloy is weakened. Planar crystal of several-μm thickness is first grown and then dendrite growth is observed at 1.5% micron-Sm 2 O 3 /Ni-base alloy coating whereas equiaxed dendrite is grown at 1.5% nano-Sm 2 O 3 /Ni-base alloy coating. Hardness and wear resistance of the coating improves with decreasing Sm 2 O 3 size from micron to nano. The improvement on tribological property of nano-Sm 2 O 3 /Ni-base alloy over micron-Sm 2 O 3 /Ni-base alloy coatings can be attributed to the better resistance of equiaxed dendrite to adhesion interactions during the wear process. In 6 M HNO 3 solution, the corrosion resistance is greatly improved with nano-Sm 2 O 3 addition since the decrease of corrosion ratio along grain-boundary in nano-Sm 2 O 3 /Ni-base alloy coating contributes to harmonization of corrosion potential

Electrochemical studies on electroless ternary and quaternary Ni-P based alloys

International Nuclear Information System (INIS)

Balaraju, J.N.; Selvi, V. Ezhil; Grips, V.K. William; Rajam, K.S.

2006-01-01

The autocatalytic (electroless) deposition of Ni-P based alloys is a well-known commercial process that has found numerous applications because of their excellent anticorrosive, wear, magnetic, solderable properties, etc. It is a barrier coating, protecting the substrate by sealing it off from the corrosive environments, rather than by sacrificial action. The corrosion resistance varies with the phosphorus content of the deposit: relatively high for a high-phosphorus electroless nickel deposit but low for a low-phosphorus electroless nickel deposit. In the present investigation ternary Ni-W-P alloy films were prepared using alkaline citrate-based bath. Quaternary Ni-W-Cu-P films were deposited by the addition of 3 mM copper ions in ternary Ni-W-P bath. X-ray diffraction (XRD) studies indicated that all the deposits were nanocrystalline, i.e. 1.2, 2.1 and 6.0 nm, respectively, for binary, ternary and quaternary alloys. Corrosion resistance of the films was evaluated in 3.5% sodium chloride solution in non-deaerated and deaerated conditions by potentiodynamic polarization and electrochemical impedance (EIS) methods. Lower corrosion current density values were obtained for the coatings tested in deaerated condition. EIS studies showed that higher charge transfer resistance values were obtained for binary Ni-P coatings compared to ternary or quaternary coatings. For all the coatings a gradual increase in the anodic current density had been observed beyond 740 mV. In deaerated condition all the reported coatings exhibited a narrow passive region and all the values of E p , E tp and i pass were very close showing no major changes in the electrochemical behavior. In the non-deaerated conditions no passivation behavior had been observed for all these coatings

Crystal structure of τ5–TiNi2−xAl5 (x = 0.48) and isotypic {Zr,Hf}Ni2−xAl5−y

Czech Academy of Sciences Publication Activity Database

Khan, A.U.; Buršík, Jiří; Grytsiv, A.; Pomjakushin, V.; Effenberger, H.; Rogl, P.

2011-01-01

Roč. 19, č. 10 (2011), s. 1340-1347 ISSN 0966-9795 Institutional research plan: CEZ:AV0Z20410507 Keywords : titanium nickel aluminides * ternary alloy system * microstructure Subject RIV: BJ - Thermodynamics Impact factor: 1.649, year: 2011

Effect of Al added to a NiCrMo alloy on the development of the oxide layer of intermetallic coatings

International Nuclear Information System (INIS)

D'Oliveira, A.S.C.M.; Cangue, F.J.R.

2010-01-01

Components performance in different environment is strongly dependent on oxides that develop on their surfaces. This study analyzed the oxide layer that develops on coatings processed with mixtures of an atomized Hastelloy C alloy with Al powders. Powder mixtures containing 10, 20 and 30wt%Al were deposited on AISI 1020 and AISI304 steel plates. Coatings were subsequently exposed to 850 deg C for two hours in a low PO 2 environment. X-ray diffraction was used to identify the phases that developed in the coating during processing and Raman analysis and Scanning Electron Microscopy were used to characterize the oxide layers. The results showed that coatings processed with the richer Al mixtures, 30wt%Al, which developed NiAl aluminides, reduced the development of α alumina when processing was done on AISI 304. Coatings processed on AISI 1020 with the three powder mixtures tested developed the different allotropic forms of alumina, as predicted for the tested temperature. (author)

Synthesis of Ni3Ta, Ni2Ta and NiTa by high-energy ball milling and subsequent heat treatment

International Nuclear Information System (INIS)

Benites, H.S.N.; Silva, B.P da; Ramos, A.S.; Silva, A.A.A.P.; Coelho, G.C.; Lima, B.B. de

2014-01-01

The tantalum has relevance for the development of multicomponent Ni-based superalloys which are hardened by solid solution and precipitation mechanisms. Master alloys are normally used in the production step in order to produce refractory metals and alloys. The present work reports on the synthesis of Ni_3Ta, Ni_2Ta and NiTa by high-energy ball milling and subsequent heat treatment. The elemental Ni-25Ta, Ni-33Ta and Ni-50Ta (at.-%) powder mixtures were ball milled under Ar atmosphere using stainless steel balls and vials, 300 rpm and a ball-to-powder weight ratio of 10:1. Following, the as-milled samples were uniaxially compacted and heat-treated at 1100 deg C for 4h under Ar atmosphere. The characterization of as-milled and heat-treated samples was conducted by means of X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry. A large amount of Ni_3Ta, Ni_2Ta and NiTa was formed in the mechanically alloyed heat-treated Ni-25Ta, Ni-33Ta and Ni-50Ta alloys. (author)

Fabrication and current–voltage characteristics of NiOx/ZnO based MIIM tunnel diode

Energy Technology Data Exchange (ETDEWEB)

Singh, Aparajita, E-mail: asing044@fiu.edu [BioMEMS and Microsystems Laboratory, Department of Electrical and Computer Engineering, Florida International University, Miami, Florida 33174, United States of America (United States); Ratnadurai, Rudraskandan [Global Foundaries, Malta, New York 12020 (United States); Kumar, Rajesh [BioMEMS and Microsystems Laboratory, Department of Electrical and Computer Engineering, Florida International University, Miami, Florida 33174 (United States); Department of Physics, Panjab University, Chandigarh 160014 (India); Krishnan, Subramanian [BioMEMS and Microsystems Laboratory, Department of Electrical and Computer Engineering, Florida International University, Miami, Florida 33174 (United States); Emirov, Yusuf [Advanced Materials Engineering Research Institute, Florida International University, Miami, Florida 33174 (United States); Bhansali, Shekhar [BioMEMS and Microsystems Laboratory, Department of Electrical and Computer Engineering, Florida International University, Miami, Florida 33174 (United States)

2015-04-15

Highlights: • Fabrication of single and bilayer tunnel diodes by sputter deposition. • Current–voltage characteristics study. • Enhanced asymmetry and non-linearity. • Study of tunneling mechanism. - Abstract: Enhanced asymmetric and non-linear characteristics of Ni–NiOx based MIM diode has been reported by the addition of a second insulator layer ZnO to form MIIM configuration. These properties are required for applications like energy-harvesting devices, terahertz electronics, macro electronics, etc. In this work, single insulator layer Ni–NiOx–Cr and double insulator Ni–NiOx–ZnO–Cr tunnel diodes were fabricated and their I–V characteristics were studied. A significant increase by one order of magnitude in asymmetry has been observed in case of bilayer NiOx/ZnO dielectric configuration at low voltages. The sensitivity of the NiOx and NiOx/ZnO dielectric configuration in MIM stack was 11 V{sup −1} and 16 V{sup −1}. The improved performance of the bilayer insulator diode is due to the second insulator which enables resonant tunneling or step-tunneling. Resonant tunneling was found to be dominant through trap assisted tunneling in the NiOx/ZnO diode.

Microstructure and phase equilibria in the Ni-Al-W system

Czech Academy of Sciences Publication Activity Database

Popovič, J.; Brož, P.; Buršík, Jiří

2008-01-01

Roč. 16, č. 7 (2008), s. 884-888 ISSN 0966-9795 R&D Projects: GA ČR(CZ) GA106/07/1078 Institutional research plan: CEZ:AV0Z20410507 Keywords : nickel aluminides * heat treatment * phase diagram Subject RIV: BJ - Thermodynamics Impact factor: 2.034, year: 2008

Recubrimientos contra la corrosión a alta temperatura para componentes de turbinas de gas

Directory of Open Access Journals (Sweden)

Agüero, A.

2007-10-01

Full Text Available Hot section gas turbine components are made of superalloys, developed to withstand high temperatures in conditions in which mechanical stresses are high and that require high surface stability. However, during the 50s it became evident that compositions resulting in high mechanical strength for these materials were not compatible with those offering optimal protection from the working environments. The idea of employing protective coatings over materials with high mechanical strength resulted therefore from this situation. Presently, both aeronautic and power generation turbines operate at temperatures within the 900-1400 °C, thanks to these coatings, indispensable for their correct operation. In this work, the principal degradation mechanisms in these operating conditions and the different type of coatings presently employed by the industrial sector are described, beginning by the oldest Ni or Co aluminides, following with the addition of other metals such as Pt, Cr, etc. to the former coatings in order to increase their useful life, continuing with the overlay MCrAlY coatings and finishing with the thermal barrier coating systems. Moreover, the corresponding deposition techniques industrially employed to deposit these coatings are described, and finally, an insight of the latest research lines currently being developed is also included.

Los componentes de las zonas calientes de las turbinas de gas están hechos de superaleaciones desarrolladas para soportar altas temperaturas, en condiciones en que las tensiones mecánicas son relativamente altas y en las que se requiere una alta estabilidad superficial. Sin embargo, durante la década de 1950-60, se hizo evidente que las composiciones que aumentaban la resistencia mecánica de estos materiales y aquellas que ofrecían una óptima protección contra ambientes agresivos no eran compatibles. Esto, condujo a la idea de emplear recubrimientos protectores sobre materiales con alta

Electrochemical hydrogen storage behaviour of as-cast and as-spun RE-Mg-Ni-Mn-based alloys applied to Ni-MH battery

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yanghuan; Hou, Zhonghui; Hu, Feng [Inner Mongolia University of Science and Technology, Baotou (China). Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources; Central Iron and Steel Research Institute, Beijing (China). Dept. of Functional Material Research; Cai, Ying [Inner Mongolia University of Science and Technology, Baotou (China). Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources; Qi, Yan; Zhao, Dongliang [Central Iron and Steel Research Institute, Beijing (China). Dept. of Functional Material Research

2016-09-15

La-Mg-Ni-Mn-based AB{sub 2}-type La{sub 1-x}Ce{sub x}MgNi{sub 3.5}Mn{sub 0.5} (x = 0, 0.1, 0.2, 0.3, 0.4) alloys were fabricated by melt spinning. X-ray diffraction and scanning electron microscopy revealed that the experimental alloys consisted of a major phase LaMgNi{sub 4} and a secondary phase LaNi{sub 5}. The Ce substitution for La and melt spinning refined the grains of the alloys clearly. Electrochemical tests showed that the as-cast and as-spun alloys exhibited excellent activation capability. With the increase in the spinning rate and Ce content, the discharge capacities of the alloys initially increased and then decreased, whereas their cycle stabilities always increased. Moreover, the electrochemical kinetics of the alloys initially increased and then decreased with the growth of Ce content and spinning rate. The major reason leading to the capacity degradation of the alloy electrodes was determined to be the pulverisation of the alloy particles and the corrosion and oxidation of the alloy surface.

Acridine-based fluorescence chemosensors for selective sensing of Fe3+ and Ni2+ ions

Science.gov (United States)

Wang, Chaoyu; Fu, Jiaxin; Yao, Kun; Xue, Kun; Xu, Kuoxi; Pang, Xiaobin

2018-06-01

Two novel acridine-based fluorescence chemosensors (L1 and L2) were prepared and their metal ions sensing properties were investigated. L1 (L2) exhibited an excellent selective fluorescence response toward Fe3+ (Ni2+) and the stoichiometry ratio of L1-Fe3+ and L2-Ni2+ were 1:1. The detection limits of L1 and L2 were calculated by the fluorescence titration to be 4.13 μM and 1.52 μM, respectively, which were below the maximum permissive level of Fe3+ and Ni2+ ions in drinking water set by the EPA. The possible mechanism of the fluorescence detection of Fe3+ and Ni2+ had been proposed according to the analysis of Job's plot, IR spectra and ESI-MS. The determination of Fe3+ and Ni2+ ions in living cells had been applied successfully.

Effects of Ni vacancy, Ni antisite, Cr and Pt on the third-order elastic constants and mechanical properties of NiAl

KAUST Repository

Wu, Shaohua; Wu, Xiaozhi; Wang, Rui; Liu, Qing; Gan, Liyong

2014-01-01

Effects of Ni vacancy, Ni antisite in Al sublattice, Cr in Al sublattice, Pt in Ni sublattice on the second-order elastic constants (SOECs) and third-order elastic constants (TOECs) of the B2 NiAl have been investigated using the first-principles methods. Lattice constant and the SOECs of NiAl are in good agreement with the previous results. The brittle/ductile transition map based on Pugh ratio G/B and Cauchy pressure Pc shows that Ni antisite, Cr, Pt and pressure can improve the ductility of NiAl, respectively. Ni vacancy and lower pressure can enhance the Vickers hardness Hv of NiAl. The density of states (DOS) and the charge density difference are also used to analysis the effects of vacancy, Ni antisite, Cr and Pt on the mechanical properties of NiAl, and the results are in consistent with the transition map. © 2014 Elsevier Ltd. All rights reserved.

Effects of Ni vacancy, Ni antisite, Cr and Pt on the third-order elastic constants and mechanical properties of NiAl

KAUST Repository

Wu, Shaohua

2014-12-01

Effects of Ni vacancy, Ni antisite in Al sublattice, Cr in Al sublattice, Pt in Ni sublattice on the second-order elastic constants (SOECs) and third-order elastic constants (TOECs) of the B2 NiAl have been investigated using the first-principles methods. Lattice constant and the SOECs of NiAl are in good agreement with the previous results. The brittle/ductile transition map based on Pugh ratio G/B and Cauchy pressure Pc shows that Ni antisite, Cr, Pt and pressure can improve the ductility of NiAl, respectively. Ni vacancy and lower pressure can enhance the Vickers hardness Hv of NiAl. The density of states (DOS) and the charge density difference are also used to analysis the effects of vacancy, Ni antisite, Cr and Pt on the mechanical properties of NiAl, and the results are in consistent with the transition map. © 2014 Elsevier Ltd. All rights reserved.

Wettability and interface considerations in advanced heat-resistant Ni-base composites

International Nuclear Information System (INIS)

Asthana, R.; Mileiko, S.T.; Sobczak, N.

2006-01-01

Oxide fiber-reinforced Ni-base composites have long been considered as attractive heat-resistant materials. After several decades of active research, however, interest in these materials began to decline around mid-1990's due chiefly to 1) a lack of manufacturing technology to grow inexpensive single-crystal oxide fibers to be used in structural composites, and 2) fiber strength loss during processing due to chemical interactions with reactive solutes in the matrix. The cost disadvantage has been mitigated to a large extent by the development of innovative fiber fabrication processes such as the Internal Crystallization Method (ICM) that produces monocrystalline oxide fibers in a cost-effective manner. Fiber strength loss has been an equally restrictive issue but recent work has shown that it may be possible to design creep-resistant composites even when fiber surface reconstruction from chemical interactions has degraded the strength of extracted fibers tested outside the matrix. The key issue is the optimization of the composite- and interface structure. Reaction-formed defects may be healed by the matrix (or a suitable coating material) so that the fiber residing in the matrix may exhibit diminished sensitivity to flaws as compared to fibers extracted from the matrix and tested in isolation of the matrix. Generally, the Ni-base/Al 2 O 3 composites exhibit acceptable levels of wettability and interface strength (further improved with the aid of reactive solutes), which are required for elevated-temperature creep-resistance. In order to harness the full potential of these composites, the quality of the interface as manifested in the fiber/matrix wettability, interface composition, interphase morphology, and interface strength must be designed. We identify key issues related to the measurement of contact angle, interface strength, and chemical and structural properties at the fiber/matrix interface in the Ni/alumina composites, and present the current state-of the

Effects of Ni and carbon-coated Ni addition on the thermoelectric properties of 25Bi{sub 2}Te{sub 3}+75Sb{sub 2}Te{sub 3} base composites

Energy Technology Data Exchange (ETDEWEB)

Yoon, Sang Min; Dharmaiah, Peyala; Femi, Olu Emmanuel; Lee, Chul Hee; Hong, Soon-Jik, E-mail: hongsj@kongju.ac.kr

2017-07-01

In this paper, we report the effect of nickel (Ni) and carbon coated nickel (C-Ni) on the thermoelectric and mechanical properties of 25Bi{sub 2}Te{sub 3}+75Sb{sub 2}Te{sub 3} (GA) base composites. Ni and C-Ni powders were synthesized using pulse wire evaporation and mixed with 25Bi{sub 2}Te{sub 3}+75Sb{sub 2}Te{sub 3} in a planetary ball mill. The morphology of the Ni and C-Ni powders and GA + x (x = none, Ni, or C-Ni) composites were examined using transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The thermoelectric properties of the GA + x (x = none, Ni, or C-Ni) composites shows that the addition of Ni increases the carrier concentration while the presence of C-Ni reduces the carrier concentration to a level comparable to the bare sample (x = 0). Subsequently, the Seebeck coefficient of the GA + C-Ni sample increases by about 18% more than in the bare sample. The thermal conductivity of the GA + Ni and GA + C-Ni samples was considerably lower at room temperature compared to the bare sample. The mechanical properties of the GA + Ni and GA + C-Ni composite samples show a three-fold improvement compared to the bare sample. - Highlights: • Ni and carbon-coated Ni nanoparticles were incorporated into 25Bi{sub 2}Te{sub 3}+75Sb{sub 2}Te{sub 3} (BST) matrix. • Seebeck coefficient increased by 18% for BST/carbon coated Ni composites. • BST/carbon coated Ni composite reduces the thermal conductivity (21%). • The Vickers hardness of the BST/C-Ni composite samples significantly improved.

An Alumina-Supported Ni-La-Based Catalyst for Producing Synthetic Natural Gas

Directory of Open Access Journals (Sweden)

Daniel E. Rivero-Mendoza

2016-10-01

Full Text Available LaNi5, known for its hydrogen storage capability, was adapted to the form of a metal oxide-supported (γ-Al2O3 catalyst and its performance for the Sabatier reaction assessed. The 20 wt % La-Ni/γ-Al2O3 particles were prepared via solution combustion synthesis (SCS and exhibited good catalytic activity, achieving a CO2 conversion of 75% with a high CH4 selectivity (98% at 1 atm and 300 °C. Characteristics of the La-Ni/γ-Al2O3 catalyst were identified at various stages of the catalytic process (as-prepared, activated, and post-reaction and in-situ DRIFTS was used to probe the reaction mechanism. The as-prepared catalyst contained amorphous surface La–Ni spinels with particle sizes <6 nm. The reduction process altered the catalyst make-up where, despite the reducing conditions, Ni2+-based particles with diameters between 4 and 20 nm decorated with LaOx moieties were produced. However, the post-reaction catalyst had particle sizes of 4–9 nm and comprised metallic Ni, with the LaOx decoration reverting to a form akin to the as-prepared catalyst. DRIFTS analysis indicated that formates and adsorbed CO species were present on the catalyst surface during the reaction, implying the reaction proceeded via a H2-assisted and sequential CO2 dissociation to C and O. These were then rapidly hydrogenated into CH4 and H2O.

Effects of alloying element and temperature on the stacking fault energies of dilute Ni-base superalloys.

Science.gov (United States)

Shang, S L; Zacherl, C L; Fang, H Z; Wang, Y; Du, Y; Liu, Z K

2012-12-19

A systematic study of stacking fault energy (γ(SF)) resulting from induced alias shear deformation has been performed by means of first-principles calculations for dilute Ni-base superalloys (Ni(23)X and Ni(71)X) for various alloying elements (X) as a function of temperature. Twenty-six alloying elements are considered, i.e., Al, Co, Cr, Cu, Fe, Hf, Ir, Mn, Mo, Nb, Os, Pd, Pt, Re, Rh, Ru, Sc, Si, Ta, Tc, Ti, V, W, Y, Zn, and Zr. The temperature dependence of γ(SF) is computed using the proposed quasistatic approach based on a predicted γ(SF)-volume-temperature relationship. Besides γ(SF), equilibrium volume and the normalized stacking fault energy (Γ(SF) = γ(SF)/Gb, with G the shear modulus and b the Burgers vector) are also studied as a function of temperature for the 26 alloying elements. The following conclusions are obtained: all alloying elements X studied herein decrease the γ(SF) of fcc Ni, approximately the further the alloying element X is from Ni on the periodic table, the larger the decrease of γ(SF) for the dilute Ni-X alloy, and roughly the γ(SF) of Ni-X decreases with increasing equilibrium volume. In addition, the values of γ(SF) for all Ni-X systems decrease with increasing temperature (except for Ni-Cr at higher Cr content), and the largest decrease is observed for pure Ni. Similar to the case of the shear modulus, the variation of γ(SF) for Ni-X systems due to various alloying elements is traceable from the distribution of (magnetization) charge density: the spherical distribution of charge density around a Ni atom, especially a smaller sphere, results in a lower value of γ(SF) due to the facility of redistribution of charges. Computed stacking fault energies and the related properties are in favorable accord with available experimental and theoretical data.

Erosion–corrosion behaviour of Ni-based superalloy Superni-75 in ...

Indian Academy of Sciences (India)

microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro ... gas turbines and they have designated this alloy as superalloy Superni-75. ... The nickel-based superalloy Superni-75 (19·5Cr-3Fe-0·3Ti-0·1C- Balance Ni) was ...

First principles study of the diffusional phenomena across the clean and Re-doped γ -Ni/ γ ’-Ni3Al interface of Ni-based single crystal superalloy

International Nuclear Information System (INIS)

Sun Min; Wang Chong-Yu

2016-01-01

Density functional theory calculations in conjunction with the climbing images nudged elastic band method are conducted to study the diffusion phenomena of the Ni-based single crystal superalloys. We focus our attention on the diffusion processes of the Ni and Al atoms in the γ and γ ’ phases along the direction perpendicular to the interface. The diffusion mechanisms and the expressions of the diffusion coefficients are presented. The vacancy formation energies, the migration energies, and the activation energies for the diffusing Ni and Al atoms are estimated, and these quantities display the expected and clear transition zones in the vicinity of the interface of about 3–7 (002) layers. The local density-of-states profiles of atoms in each (002) layer in the γ and γ ’ phases and the partial density-of-states curves of Re and some of its nearest-neighbor atoms are also presented to explore the electronic effect of the diffusion behavior. (paper)

The effect of addition of various elements on properties of NiTi-based shape memory alloys for biomedical application

Science.gov (United States)

Kök, Mediha; Ateş, Gonca

2017-04-01

In biomedical applications, NiTi and NiTi-based alloys that show their shape memory effects at body temperature are preferred. In this study, the purpose is to produce NiTi and NiTi-based alloys with various chemical rates and electron concentrations and to examine their various physical properties. N45Ti55, Ni45Ti50Cr2.5Cu2.5, Ni48Ti51X (X=Mn, Sn, Co) alloys were produced in an arc melter furnace in this study. After the homogenization of these alloys, the martensitic phase transformation temperatures were determined with differential-scanner calorimeter. The transformation temperature was found to be below the 37 ° C (body temperature) in Ni45Ti50Cr2.5Cu2.5, Ni48Ti51X (X=Mn, Co) alloys; and the transformation temperature of the N45Ti55, Ni48Ti51Sn alloys was found to be over 37 ° C . Then, the micro and crystal structure analyses of the alloys were made, and it was determined that Ni45Ti50Cr2.5Cu2.5, Ni48Ti51X (X=Mn, Co) alloys, which were in austenite phase at room temperature, included B2 (NiTi) phase and Ti2Ni precipitation phase, and the alloys that were in the martensite phase at room temperature included B19ı (NiTi) phase and Ti2Ni phase. The common phase in both alloy groups is the Ti2Ni phase, and this type of phase is generally seen in NiTi alloys that are rich in titanium (Ti-rich).

A Study of CO2 Methanation over Ni-Based Catalysts Supported by CNTs with Various Textural Characteristics

Directory of Open Access Journals (Sweden)

Yanyan Feng

2015-01-01

Full Text Available This work studied the influence of textural characteristics of CNTs on catalytic performance of Ni/CNTs for CO2 methanation. The CNTs supports were prepared by chemical vapor deposition method using Ni/MgO catalysts, and acetonitrile and ethanol were used as carbon sources, respectively. The Ni/CNTs catalysts were prepared via impregnation method and characterized by X-ray diffraction (XRD, N2 adsorption/desorption, and temperature-programmed reduction (H2-TPR techniques. The results indicated that the textural characteristics of CNTs supports significantly impacted on the catalytic performance of Ni/CNTs. The catalyst Ni/CNTs-E (CNTs using ethanol as carbon source had good reducibility, high specific surface area, and moderate defects, resulting in higher CO2 conversion and CH4 yield, followed by Ni/CNTs-C (commercial CNTs and Ni/CNTs-A (CNTs using acetonitrile as carbon source. Based on Arrhenius formula, activation energies of the catalysts were calculated and were found decreased for Ni/CNTs-A and Ni/CNTs-E.

Magnetic properties of fcc Ni-based transition metal alloy

Czech Academy of Sciences Publication Activity Database

Kudrnovský, Josef; Drchal, Václav

2009-01-01

Roč. 100, č. 9 (2009), s. 1193-1196 ISSN 1862-5282 R&D Projects: GA MŠk OC 150; GA AV ČR IAA100100616 Institutional research plan: CEZ:AV0Z10100520 Keywords : transition metal alloys * Ni-based * pair exchange interactions * Curie temperatures * renormalized RPA Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.862, year: 2009

Magnetic properties of fcc Ni-based transition metal alloy

Czech Academy of Sciences Publication Activity Database

Kudrnovský, Josef; Drchal, Václav; Bruno, P.

2008-01-01

Roč. 77, č. 22 (2008), 224422/1-224422/8 ISSN 1098-0121 R&D Projects: GA MŠk OC 150; GA AV ČR IAA100100616; GA ČR GA202/07/0456 Institutional research plan: CEZ:AV0Z10100520 Keywords : Ni-based alloys * magnetic properties * Curie temperatures Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.322, year: 2008

Ni-P/Zn-Ni compositionally modulated multilayer coatings - Part 2: Corrosion and protection mechanisms

Science.gov (United States)

Bahadormanesh, Behrouz; Ghorbani, Mohammad

2018-06-01

The Ni-P/Zn-Ni compositionally modulated multilayer coatings CMMCs were electrodeposited from a single bath by switching the deposition current density. The corrosion resistance of the deposits was studied and compared with that of monolayers of Ni-P and Zn-Ni alloys via Tafel polarization, EIS and salt spray tests. Characterization of corrosion products by means of EDS and XRD revealed more details from the corrosion mechanism of the monolayers and multilayers. The corrosion current density of Ni-P/Zn-Ni CMMCs were around one tenth of Zn-Ni monolayer. The CMMC with incomplete layers performed lower polarization resistance and higher corrosion current density compared to the CMMC with complete layers. The electrical circuit that was proposed for modeling the corrosion process based on the EIS spectrum, proved that layering reduces the porosity and consequently improves the barrier properties. Although, layering of Zn-Ni layers with Ni-P deposits increased the time to red rust in salt spray test, the time for white rust formation decreased. The corrosion mechanism of both Zn-Ni and Ni-P (containing small amount of Zn) was preferential dissolution of Zn and the corrosion products were comprised of mainly Zn hydroxychloride and Zn hydroxycarbonate. Also, Ni and P did not take part in the corrosion products. Based on the electrochemical character of the layers and the morphology of the corroded surface, the corrosion mechanism of multilayers was discussed.

Magnetoimpedance of FeNi-based asymmetric sensitive elements

International Nuclear Information System (INIS)

Chlenova, A.A.; Svalov, A.V.; Kurlyandskaya, G.V.; Volchkov, S.O.

2016-01-01

[Ti/FeNi] 5 /Ti/Cu/Ti/[FeNi/Ti] x (x=0–5) multilayers were prepared by sputtering. Their magnetic properties and magnetoimpedance were studied focusing on future technological applications. Both (ΔZ/Z) max and (ΔR/R) max values showed a tendency to decrease with a decrease of the number of magnetic layers of the top multilayer. Such a parameter as an even or odd number of layers is important for the MI value. In the field interval of technological interest all [Ti/FeNi] 5 /Ti/Cu/Ti/[FeNi/Ti] x structures show similar sensitivities of about 70%/Oe for ΔR/R ratios but the lower the number of magnetic layers in the top multilayer, the higher the operating frequency. - Highlights: • Giant magnetoimpedance effect. • Non-symmetric multilayers sructure. • Biosensing.

Corrosion behavior of Ni-based structural materials for electrolytic reduction in lithium molten salt

International Nuclear Information System (INIS)

Cho, Soo Haeng; Park, Sung Bin; Lee, Jong Hyeon; Hur, Jin Mok; Lee, Han Soo

2011-01-01

In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl-Li 2 O molten salt at 650 deg. C for 24-216 h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700 deg. C under an inert atmosphere. The melt was poured into a preheated metallic mold to prepare an as-cast alloy. The corrosion products and fine structures of the corroded specimens were characterized by scanning electron microscope (SEM), Energy Dispersive X-ray Spectroscope (EDS), and X-ray diffraction (XRD). The corrosion products of as cast and heat treated low Si/high Ti alloys were Cr 2 O 3 , NiCr 2 O 4 , Ni, NiO, and (Al,Nb,Ti)O 2 ; those of as cast and heat treated high Si/low Ti alloys were Cr 2 O 3 , NiCr 2 O 4 , Ni, and NiO. The corrosion layers of as cast and heat treated low Si/high Ti alloys were continuous and dense. However, those of as cast and heat treated high Si/low Ti alloys were discontinuous and cracked. Heat treated low Si/high Ti alloy showed the highest corrosion resistance among the examined alloys. The superior corrosion resistance of the heat treated low Si/high Ti alloy was attributed to the addition of an appropriate amount of Si, and the metallurgical evaluations were performed systematically.

Selective hydrogenation of furfural to cyclopentanone over Cu-Ni-Al hydrotalcite-based catalysts

Energy Technology Data Exchange (ETDEWEB)

Zhu, Hongyan; Zhou, Minghao; Zeng, Zuo; Xiao, Guomin; Xiao, Rui [Southeast University, Nanjing (China)

2014-04-15

A series of Cu-Ni-Al hydrotalcites derived oxides with a (Cu+Ni)/Al mole ratio of 3 with varied Cu/Ni mole ratio (from 0.017 to 0.5, with a Cu ratio of 0.0125 to 0.25) were prepared by co-precipitation method, then applied to the hydrogenation of furfural in aqueous. Their catalytic performance for liquid phase hydrogenation of furfural to prepare cyclopentanone was described in detail, considering reaction temperature, catalyst composition, reaction time and so on. The yield of cyclopentanone was influenced by the mole ratio of Cu-Ni-Al based heterogeneous catalyst and depended on the reaction conditions. The yield of cyclopentanone was up to 95.8% when the reaction was carried out under 413 K with H{sub 2} pressure of 40 bar for 8 h. The catalysts were characterized by X-ray powder diffraction (XRD), scanning electron microscope (SEM) and H{sub 2} temperature-programmed reduction (H{sub 2}-TPR)

Ni-Cr based dental alloys; Ni release, corrosion and biological evaluation

Energy Technology Data Exchange (ETDEWEB)

Reclaru, L., E-mail: lucien.reclaru@pxgroup.com [PX Holding S.A., Dep R and D Corrosion and Biocompatibility Group, Bd. des Eplatures 42, CH-2304 La Chaux-de-Fonds (Switzerland); Unger, R.E.; Kirkpatrick, C.J. [Institute for Pathology, REPAIR Lab, University Medical Center, Johannes Gutenberg University Mainz, Langenbeckstr.1, D-55101 Mainz (Germany); Susz, C.; Eschler, P.-Y.; Zuercher, M.-H. [PX Holding S.A., Dep R and D Corrosion and Biocompatibility Group, Bd. des Eplatures 42, CH-2304 La Chaux-de-Fonds (Switzerland); Antoniac, I. [Materials Science and Engineering Faculty, Politehnica of Bucharest, 060042 Bucharest (Romania); Luethy, H. [Institute of Dental Materials Science and Technology, University of Basel, Hebelstrasse 3, CH-4056 Basel (Switzerland)

2012-08-01

In the last years the dental alloy market has undergone dramatic changes for reasons of economy and biocompatibility. Nickel based alloys have become widely used substitute for the much more expensive precious metal alloys. In Europe the prevalence of nickel allergy is 10-15% for female adults and 1-3% for male adults. Despite the restrictions imposed by the EU for the protection of the general population in contact dermatitis, the use of Ni-Cr dental alloys is on the increase. Some questions have to be faced regarding the safety risk of nickel contained in dental alloys. We have collected based on many EU markets, 8 Ni-Cr dental alloys. Microstructure characterization, corrosion resistance (generalized, crevice and pitting) in saliva and the quantities of cations released in particular nickel and CrVI have been evaluated. We have applied non parametric classification tests (Kendall rank correlation) for all chemical results. Also cytotoxicity tests and an evaluation specific to TNF-alpha have been conducted. According to the obtained results, it was found that their behavior to corrosion was weak but that nickel release was high. The quantities of nickel released are higher than the limits imposed in the EU concerning contact with the skin or piercing. Surprisingly the biological tests did not show any cytotoxic effect on Hela and L929 cells or any change in TNF-alpha expression in monocytic cells. The alloys did not show any proinflammatory response in endothelial cells as demonstrated by the absence of ICAM-1 induction. We note therefore that there is really no direct relationship between the in vitro biological evaluation tests and the physico-chemical characterization of these dental alloys. Clinical and epidemiological studies are required to clarify these aspects. - Highlights: Black-Right-Pointing-Pointer Nickel released was higher than the limits imposed in EU in contact with the skin. Black-Right-Pointing-Pointer No direct relationship between the

Structural, electronic, magnetic and optical properties of Ni,Ti/Al-based Heusler alloys. A first-principles approach

Energy Technology Data Exchange (ETDEWEB)

Adebambo, Paul O. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Physics; McPherson Univ., Abeokuta (Nigeria). Dept. of Physical and Computer Sciences; Adetunji, Bamidele I. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Physics; Bells Univ. of Technology, Oto (Nigeria). Dept. of Mathematics; Olowofela, Joseph A. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Physics; Oguntuase, James A. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Mathematics; Adebayo, Gboyega A. [Univ. of Agriculture. Abeokuta (Nigeria). Dept. of Physics; Abdus Salam International Centre for Theoretical Physics, Trieste (Italy)

2016-05-01

In this work, detailed first-principles calculations within the generalised gradient approximation (GGA) of electronic, structural, magnetic, and optical properties of Ni,Ti, and Al-based Heusler alloys are presented. The lattice parameter of C1{sub b} with space group F anti 43m (216) NiTiAl alloys is predicted and that of Ni{sub 2}TiAl is in close agreement with available results. The band dispersion along the high symmetry points W→L→Γ→X→W→K in Ni{sub 2}TiAl and NiTiAl Heusler alloys are also reported. NiTiAl alloy has a direct band gap of 1.60 eV at Γ point as a result of strong hybridization between the d state of the lower and higher valence of both the Ti and Ni atoms. The calculated real part of the dielectric function confirmed the band gap of 1.60 eV in NiTiAl alloys. The present calculations revealed the paramagnetic state of NiTiAl. From the band structure calculations, Ni{sub 2}TiAl with higher Fermi level exhibits metallic properties as in the case of both NiAl and Ni{sub 3}Al binary systems.

Experimental Study on Influence of Process Variables on Crater Dimensions in Micro- EDM of γ-Titanium Aluminide

International Nuclear Information System (INIS)

Mitra, S.; Paul, G.; Sarkar, S.; Nagahanumaiah

2011-01-01

In the present work the effect of different dielectric mediums in micro-EDM of γ-Titanium Aluminide alloy have been investigated. Experiments were conducted both in the absence (dry conditions) and in presence of dielectric (EDM oil).Circular craters were produced both in the presence and absence of dielectric fluid using varying micro-EDM process variables i.e. open circuit voltage, discharge capacitance, pulse frequency and pulse-on-time. Over cut was measured from optical microscope images using Image Analyzer software. Influences of process variables and optimal conditions for minimum over cut on crater dimensions were investigated. ANOVA test which shows that capacitance of RC circuit contributes significantly in crater formation followed by pulse frequency. Optical photographs exhibit that over cut are less in air medium compared to oil medium.

Magnetoimpedance of FeNi-based asymmetric sensitive elements

Energy Technology Data Exchange (ETDEWEB)

Chlenova, A.A., E-mail: chlenova.anna@gmail.com [Ural Federal University, Laboratory of Magnetic Sensorics, Lenin Ave. 51, 620083 Ekaterinburg, Russian Ferderation (Russian Federation); Immanuel Kant Baltic Federal University, Science and Technology Park “Fabrica”, Gaidara str. 6, Kaliningrad (Russian Federation); Svalov, A.V.; Kurlyandskaya, G.V. [Ural Federal University, Laboratory of Magnetic Sensorics, Lenin Ave. 51, 620083 Ekaterinburg, Russian Ferderation (Russian Federation); Universidad del País Vasco, UPV/EHU, Departamento de Electricidad y Electrónica, P.O. Box 644, Bilbao 48080 (Spain); Volchkov, S.O. [Ural Federal University, Laboratory of Magnetic Sensorics, Lenin Ave. 51, 620083 Ekaterinburg, Russian Ferderation (Russian Federation)

2016-10-01

[Ti/FeNi]{sub 5}/Ti/Cu/Ti/[FeNi/Ti]{sub x} (x=0–5) multilayers were prepared by sputtering. Their magnetic properties and magnetoimpedance were studied focusing on future technological applications. Both (ΔZ/Z){sub max} and (ΔR/R){sub max} values showed a tendency to decrease with a decrease of the number of magnetic layers of the top multilayer. Such a parameter as an even or odd number of layers is important for the MI value. In the field interval of technological interest all [Ti/FeNi]{sub 5}/Ti/Cu/Ti/[FeNi/Ti]{sub x} structures show similar sensitivities of about 70%/Oe for ΔR/R ratios but the lower the number of magnetic layers in the top multilayer, the higher the operating frequency. - Highlights: • Giant magnetoimpedance effect. • Non-symmetric multilayers sructure. • Biosensing.

Atomistic simulation of processes in Ni-base alloys with account for local relaxations

International Nuclear Information System (INIS)

Bursik, Jiri

2007-01-01

Ordering in Ni-base superalloys is the crucial process controlling the development of the characteristic two-phase microstructure and subsequently the mechanical properties. Systems containing up to six alloying elements typical of advanced Ni-based superalloys are modelled in this work using a Monte Carlo approach with phenomenological Lennard-Jones pair potentials and interactions up to the third coordination sphere. Three-dimensional crystal block is used with over 10 5 atoms. Molecular dynamics approach is used to relax local atomic positions in course of ordering processes under applied stress. The importance of taking into account both relaxation of modelled block dimensions and relaxation of local atomic positions is discussed

Recubrimientos protectores para componentes de turbinas de aviación y de generación de energía depositados por proyección por plasma

Directory of Open Access Journals (Sweden)

Agüero Bruna, A.

2000-08-01

Full Text Available Coatings produced by aluminium diffusion, called aluminide are employed to increase the oxidation and corrosion resistance, increasing the life of Ni and Co base superalloys components at temperatures comprised between 900 and 1050ºC. Consequently these coatings are frequently employed in aeronautic and power generation turbines as well as in the chemical industry. Aluminides are industrially produced by pack cementation or CVD and recently it has been demonstrated that its resistance significantly increases when Cr is added (chrome-aluminides. During this work, a feasibility study has been carried out in order to determine if plasma spray can be employed for depositing this type of coatings on turbine blades. Therefore, aluminium and aluminium/chromium layers were deposited on Ni base IN100 superalloy specimens that were subsequently subjected to a diffusion heat treatment under Ar flow. Characterisation and analysis of the coatings were carried out by metallography , SEM and EDS. Cyclic oxidation tests were carried out at 1050º C while molten sulphate hot corrosion was performed at 900º C. The results of this preliminary study are promising and indicate that plasma spray can be developed as an industrial process for production of aluminide and chrome-aluminide coatings.

Los recubrimientos producidos por difusión de aluminio, llamados aluminuros, se emplean para aumentar la resistencia a la oxidación y a la corrosión, incrementando la vida de componentes fabricados con superaleaciones de níquel y cobalto a temperaturas comprendidas entre 900 y 1050º C. Por ello se emplean muy frecuentemente en turbinas aeronaúticas y de producción de energía y en la industria química. Los aluminuros se obtienen industrialmente mediante cementación o CVD y recientemente se ha demostrado que su resistencia aumenta significativamente cuando se añade cromo (cromoaluminuros. Durante el presente trabajo, se ha realizado un estudio de viabilidad

Determination of the DBTT of Aluminide Coatings and its Influence on the Mechanical Behavior of Coated Specimens

Energy Technology Data Exchange (ETDEWEB)

Dryepondt, Sebastien N [ORNL; Pint, Bruce A [ORNL

2010-01-01

The ductility of various coatings deposited by chemical vapor deposition, pack cementation and slurry processes on Fe- and Ni-based alloys was characterized by indentation at room temperature. A hot indentation apparatus has also been developed to more rapidly determine the ductile to brittle transition temperature of coated specimens. Creep testing has been conducted on bare and coated alloy 230 (NiCrW) specimens at 800 C with a significant decrease in creep life observed. Based on the observed failure of coated 230 specimens, the impact of coating ductility on substrate creep properties is discussed.

Low-Temperature Electrical Characteristics of Si-Based Device with New Tetrakis NiPc-SNS Active Layer

Science.gov (United States)

Yavuz, Arzu Büyükyağci; Carbas, Buket Bezgın; Sönmezoğlu, Savaş; Soylu, Murat

2016-01-01

A new tetrakis 4-(2,5-di-2-thiophen-2-yl-pyrrol-1-yl)-substituted nickel phthalocyanine (NiPc-SNS) has been synthesized. This synthesized NiPc-SNS thin film was deposited on p-type Si substrate using the spin coating method (SCM) to fabricate a NiPc-SNS/ p-Si heterojunction diode. The temperature-dependent electrical characteristics of the NiPc-SNS/ p-Si heterojunction with good rectifying behavior were investigated by current-voltage ( I- V) measurements between 50 K and 300 K. The results indicate that the ideality factor decreases while the barrier height increases with increasing temperature. The barrier inhomogeneity across the NiPc-SNS/ p-Si heterojunction reveals a Gaussian distribution at low temperatures. These results provide further evidence of the more complicated mechanisms occurring in this heterojunction. Based on these findings, NiPc-SNS/ p-Si junction diodes are feasible for use in low-temperature applications.

Ni-based amorphous alloy-coating for bipolar plate of PEM fuel cell by electrochemical plating

International Nuclear Information System (INIS)

Yamaura, S; Kim, S C; Inoue, A

2013-01-01

In this study, the Ni-Cr-P amorphous alloy-coated bipolar plates were produced by electro-plating on the Cu base plates with a flow field. The power generation tests of a single fuel cell with those Ni-Cr-P bipolar plates were conducted at 353 K. It was found that the single fuel cell with those Ni-Cr-P bipolar plates showed excellent I-V performance as well as that with the carbon graphite bipolar plates. It was also found that the single cell with those Ni-Cr-P bipolar plates showed better I-V performance than that with the Ni-P amorphous alloy-coated bipolar plates. Furthermore, the long-time operation test was conducted for 440 h with those Ni-Cr-P bipolar plates at the constant current density of 200 mA·cm −2 . As a result, it was found that the cell voltage gradually decreased at the beginning of the measurement before 300 h and then the voltage was kept constant after 300 h.

Microstructural studies on friction surfaced coatings of Ni-based alloys; Gefuegeuntersuchungen an reibgeschweissten Beschichtungen von Ni-Basislegierungen

Energy Technology Data Exchange (ETDEWEB)

Akram, Javed; Puli, Ramesh; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering

2015-07-01

Inconel 625, Inconel 600, Inconel 800H were friction surfaced on steel and Inconel substrates. The interface between steel and Ni-based alloys showed intermixing of two alloys while the interface between two Ni-based alloys showed no such intermixing. The XRD results confirmed that this intermixed zone consisted of mechanical mix two separate metals and no intermetallics were noticed. Friction surfaced Inconel coatings were metallurgically bonded to steel and Inconel substrates with out any physical defects such as voids or cracks. Friction surfaced coatings showed equiaxed fine grained microstructures (4-18 μm) compared with their consumable rod counterparts (12 - 85 μm). Scanning electron microscope electron backscattered diffraction results showed that the coatings consisted of mainly high angle grain boundaries indicative of dynamic recrystallization mechanism. The temperatures recorded using Infra Red camera showed that the temperature attained at the interface between rod and the substrate is about 1100 C. The grain size of the consumable rod was relatively fine near the coating/substrate interface and relatively coarser away from interface indicating the change in strain and temperature the rod experienced at or away from the interface.

Forecasting the magnitude and onset of El Niño based on climate network

Science.gov (United States)

Meng, Jun; Fan, Jingfang; Ashkenazy, Yosef; Bunde, Armin; Havlin, Shlomo

2018-04-01

El Niño is probably the most influential climate phenomenon on inter-annual time scales. It affects the global climate system and is associated with natural disasters; it has serious consequences in many aspects of human life. However, the forecasting of the onset and in particular the magnitude of El Niño are still not accurate enough, at least more than half a year ahead. Here, we introduce a new forecasting index based on climate network links representing the similarity of low frequency temporal temperature anomaly variations between different sites in the Niño 3.4 region. We find that significant upward trends in our index forecast the onset of El Niño approximately 1 year ahead, and the highest peak since the end of last El Niño in our index forecasts the magnitude of the following event. We study the forecasting capability of the proposed index on several datasets, including, ERA-Interim, NCEP Reanalysis I, PCMDI-AMIP 1.1.3 and ERSST.v5.

Effect of heat treatment on the microstructure and properties of Ni based soft magnetic alloy.

Science.gov (United States)

Li, Chunhong; Ruan, Hui; Chen, Dengming; Li, Kejian; Guo, Donglin; Shao, Bin

2018-04-20

A Ni-based alloy was heat treated by changing the temperature and ambient atmosphere of the heat treatment. Morphology, crystal structure, and physical performance of the Ni-based alloy were characterized via SEM, XRD, TEM, and PPMS. Results show that due to the heat treatment process, the grain growth of the Ni-based alloy and the removal of impurities and defects are promoted. Both the orientation and stress caused by rolling are reduced. The permeability and saturation magnetization of the alloy are improved. The hysteresis loss and coercivity are decreased. Higher heat treatment temperature leads to increased improvement of permeability and saturation magnetization. Heat treatment in hydrogen is more conducive to the removal of impurities. At the same temperature, the magnetic performance of the heat-treated alloy in hydrogen is better than that of an alloy with heat treatment in vacuum. The Ni-based alloy shows an excellent magnetic performance on 1,373 K heat treatment in hydrogen atmosphere. In this process, the µ m , B s , P u , and H c of the obtained alloy are 427 mHm -1 , 509 mT, 0.866 Jm -3 , and 0.514 Am -1 , respectively. At the same time, the resistivity of alloy decreases and its thermal conductivity increases in response to heat treatment. © 2018 Wiley Periodicals, Inc.

Corrosion behavior of Ni-based structural materials for electrolytic reduction in lithium molten salt

Energy Technology Data Exchange (ETDEWEB)

Cho, Soo Haeng, E-mail: nshcho1@kaeri.re.kr [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Park, Sung Bin [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of); Lee, Jong Hyeon, E-mail: jonglee@cnu.ac.kr [Graduate School of Green Energy Technology, Chungnam National University, 79 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Hur, Jin Mok; Lee, Han Soo [Korea Atomic Energy Research Institute, 1045 Daedeokdaero Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

2011-05-01

In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl-Li{sub 2}O molten salt at 650 deg. C for 24-216 h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700 deg. C under an inert atmosphere. The melt was poured into a preheated metallic mold to prepare an as-cast alloy. The corrosion products and fine structures of the corroded specimens were characterized by scanning electron microscope (SEM), Energy Dispersive X-ray Spectroscope (EDS), and X-ray diffraction (XRD). The corrosion products of as cast and heat treated low Si/high Ti alloys were Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4}, Ni, NiO, and (Al,Nb,Ti)O{sub 2}; those of as cast and heat treated high Si/low Ti alloys were Cr{sub 2}O{sub 3}, NiCr{sub 2}O{sub 4}, Ni, and NiO. The corrosion layers of as cast and heat treated low Si/high Ti alloys were continuous and dense. However, those of as cast and heat treated high Si/low Ti alloys were discontinuous and cracked. Heat treated low Si/high Ti alloy showed the highest corrosion resistance among the examined alloys. The superior corrosion resistance of the heat treated low Si/high Ti alloy was attributed to the addition of an appropriate amount of Si, and the metallurgical evaluations were performed systematically.

Oxide-assisted crack growth in hold-time low-cycle-fatigue of single-crystal superalloys

Directory of Open Access Journals (Sweden)

Suzuki Akane

2014-01-01

Full Text Available Compressive hold-time low-cycle fatigue is one of the important damage modes in Ni-based superalloy hot-gas path components. In strain controlled LCF, the compressive hold typically degrades fatigue life significantly due to creep relaxation and the resultant generation of tensile stress upon returning to zero strain. Crack initiation typically occurs on the surface, and therefore, the cracks are covered with layers of oxides. Recent finite element modeling based on experimental observations has indicated that the in-plane compressive stress in the alumina layer formed on the surface of the bond coat assists rumpling and, eventually, leads to initiation of cracks. The stress in the oxide layer continues to assist crack extension by pushing the alumina layer along the crack front during the compressive hold. In-situ measurements of the growth strains of alumina were performed using high energy synchrotron X-rays at Argonne National Lab. Specimens of single-crystal superalloys with and without aluminide coatings were statically pre-oxidized to form a layer of alumina at 1093 and 982 ∘C. For the in-situ synchrotron measurements, the specimens were heated up to the pre-oxidation temperatures with a heater. The alumina layers on both bare and coated specimens show compressive in-plane strains at both temperatures. The oxide strains on the superalloys showed dependency on temperature; on the other hand, the oxide strains in the aluminide coatings were insensitive to temperature. The magnitude of the compressive strains was larger on the superalloys than the ones on the aluminide coatings.

Simulation and experimental approach to CVD-FBR aluminide coatings on ferritic steels under steam oxidation

International Nuclear Information System (INIS)

Leal, J.; Alcala, G.; Bolivar, F.J.; Sanchez, L.; Hierro, M.P.; Perez, F.J.

2008-01-01

The ferritic steels used to produce structural components for steam turbines are susceptible to strong corrosion and creep damage due to the extreme working conditions pushed to increase the process efficiency and to reduce pollutants release. The response of aluminide coatings on the P-92 ferritic steel, deposited by CVD-FBR, during oxidation in a simulated steam environment was studied. The analyses were performed at 650 deg. C in order to simulate the working conditions of a steam turbine, and 800 deg. C in order to produce a critical accelerated oxidation test. The Thermo-Calc software was used to predict the different solid phases that could be generated during the oxidation process, in both, coated and uncoated samples. In order to validate the thermodynamic results, the oxides scales produced during steam tests were characterized by different techniques such as XRD, SEM and EDS. The preliminary results obtained are discussed in the present work

Effect of annealing on magnetic properties and structure of Fe-Ni based magnetic microwires

Science.gov (United States)

Zhukova, V.; Korchuganova, O. A.; Aleev, A. A.; Tcherdyntsev, V. V.; Churyukanova, M.; Medvedeva, E. V.; Seils, S.; Wagner, J.; Ipatov, M.; Blanco, J. M.; Kaloshkin, S. D.; Aronin, A.; Abrosimova, G.; Orlova, N.; Zhukov, A.

2017-07-01

We studied the magnetic properties and domain wall (DW) dynamics of Fe47.4Ni26.6Si11B13C2 and Fe77.5Si7.5B15 microwires. Both samples present rectangular hysteresis loop and fast magnetization switching. Considerable enhancement of DW velocity is observed in Fe77.5Si7.5B15, while DW velocity of samples Fe47.4Ni26.6Si11B13C2 is less affected by annealing. The other difference is the magnetic field range of the linear region on dependence of domain wall velocity upon magnetic field: in Fe47.4Ni26.6Si11B13C2 sample is considerably shorter and drastically decreases after annealing. We discussed the influence of annealing on DW dynamics considering different magnetoelastic anisotropy of studied microwires and defects within the amorphous state in Fe47.4Ni26.6Si11B13C2. Consequently we studied the structure of Fe47.4Ni26.6Si11B13C2 sample using X-ray diffraction and the atom probe tomography. The results obtained using the atom probe tomography supports the formation of the B-depleted and Si-enriched precipitates in the metallic nucleus of Fe-Ni based microwires.

Characterization on the coatings of Ni-base alloy with nano- and micron-size Sm{sub 2}O{sub 3} addition prepared by laser deposition

Energy Technology Data Exchange (ETDEWEB)

Zhang Shihong [School of Materials Science and Engineering, Anhui University of Technology, Maanshan City, Anhui Province 243002 (China); School of Nano and Advanced Materials Engineering, Changwon National University, 9, Sarim-Dong, Changwon, Gyeongnam 641-773 (Korea, Republic of)], E-mail: zsh10110903@hotmail.com; Li Mingxi [School of Materials Science and Engineering, Anhui University of Technology, Maanshan City, Anhui Province 243002 (China); Yoon, Jae Hong; Cho, Tong Yul [School of Nano and Advanced Materials Engineering, Changwon National University, 9, Sarim-Dong, Changwon, Gyeongnam 641-773 (Korea, Republic of)

2008-12-01

The coating materials are the powder mixture of micron-size Ni-base alloy powders with both 1.5 wt.% micron-size and nano-size Sm{sub 2}O{sub 3} powders, which are prepared on Q235 steel plate by 2.0 kW CO{sub 2} laser deposition. The results indicate that with rare earth oxide Sm{sub 2}O{sub 3} addition, the width of planar crystallization is smaller than that of the Ni-base alloy coatings. Micron- and nano-Sm{sub 2}O{sub 3}/Ni-base alloy coatings have similar microstructure showing the primary phase of {gamma}-Ni dendrite and eutectic containing {gamma}-Ni and Cr{sub 23}C{sub 6} phases. However, compared to micron-Sm{sub 2}O{sub 3}/Ni-base alloy, preferred orientation of {gamma}-Ni dendrite of nano-Sm{sub 2}O{sub 3}/Ni-base alloy is weakened. Planar crystal of several-{mu}m thickness is first grown and then dendrite growth is observed at 1.5% micron-Sm{sub 2}O{sub 3}/Ni-base alloy coating whereas equiaxed dendrite is grown at 1.5% nano-Sm{sub 2}O{sub 3}/Ni-base alloy coating. Hardness and wear resistance of the coating improves with decreasing Sm{sub 2}O{sub 3} size from micron to nano. The improvement on tribological property of nano-Sm{sub 2}O{sub 3}/Ni-base alloy over micron-Sm{sub 2}O{sub 3}/Ni-base alloy coatings can be attributed to the better resistance of equiaxed dendrite to adhesion interactions during the wear process. In 6 M HNO{sub 3} solution, the corrosion resistance is greatly improved with nano-Sm{sub 2}O{sub 3} addition since the decrease of corrosion ratio along grain-boundary in nano-Sm{sub 2}O{sub 3}/Ni-base alloy coating contributes to harmonization of corrosion potential.

Thermomagnetic characterization of organic-based ferrofluids prepared with Ni ferrite nanoparticles

International Nuclear Information System (INIS)

Arana, Mercedes; Bercoff, Paula G.; Jacobo, Silvia E.

2017-01-01

Highlights: • Kerosene-based ferrofluids of Ni-ferrite NPs from high energy ball milling. • Thermomagnetic characterization of organic-based ferrofluids. • Measured thermal variables enhancements of ferrofluid vs. magnetic field. • Curves successfully fitted by a gas-compression model of nanoaggregates. - Abstract: In this work, a thermomagnetic characterization of kerosene-based ferrofluids (FFs) prepared with Ni-ferrite nanoparticles (NPs) is performed by measuring their thermal conductivity and diffusivity coefficient enhancements. The particles were synthesized by high-energy ball milling, as an alternative to the most commonly chosen NPs synthesis methods for FFs. The action of an applied magnetic field on the FF increases the thermal conductivity and diffusivity due to cooperation between the NPs, as it agglomerates them favoring chain-like and clusters formations. It was found that the heat capacity of the studied FFs decreases under the application of a magnetic field. The obtained results for thermal conductivity of FFs under magnetic fields were fitted by a gas-compression model that considers NPs agglomerates in the fluid.

Thermomagnetic characterization of organic-based ferrofluids prepared with Ni ferrite nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Arana, Mercedes, E-mail: mercedes.arana@labh2.coppe.ufrj.br [Facultad de Matemática, Astronomía, Física y Computación (FaMAF), Universidad Nacional de Córdoba, IFEG, CONICET, Medina Allende s/n, Ciudad Universitaria, Córdoba (Argentina); Bercoff, Paula G. [Facultad de Matemática, Astronomía, Física y Computación (FaMAF), Universidad Nacional de Córdoba, IFEG, CONICET, Medina Allende s/n, Ciudad Universitaria, Córdoba (Argentina); Jacobo, Silvia E. [DiQuiMMAI, Facultad de Ingeniería, Universidad de Buenos Aires, INTECIN, CONICET, Av. Paseo Colón 850, Buenos Aires (Argentina)

2017-01-15

Highlights: • Kerosene-based ferrofluids of Ni-ferrite NPs from high energy ball milling. • Thermomagnetic characterization of organic-based ferrofluids. • Measured thermal variables enhancements of ferrofluid vs. magnetic field. • Curves successfully fitted by a gas-compression model of nanoaggregates. - Abstract: In this work, a thermomagnetic characterization of kerosene-based ferrofluids (FFs) prepared with Ni-ferrite nanoparticles (NPs) is performed by measuring their thermal conductivity and diffusivity coefficient enhancements. The particles were synthesized by high-energy ball milling, as an alternative to the most commonly chosen NPs synthesis methods for FFs. The action of an applied magnetic field on the FF increases the thermal conductivity and diffusivity due to cooperation between the NPs, as it agglomerates them favoring chain-like and clusters formations. It was found that the heat capacity of the studied FFs decreases under the application of a magnetic field. The obtained results for thermal conductivity of FFs under magnetic fields were fitted by a gas-compression model that considers NPs agglomerates in the fluid.

Effect of alloying elements on the stability of Ni2M in Alloy690 based upon thermodynamic calculation

International Nuclear Information System (INIS)

Horiuchi, Toshiaki; Kuwano, Kazuhiro; Satoh, Naohiro

2012-01-01

Some researchers recently point out that Ni based alloys used in nuclear power plants have the ordering tendency, which is a potential to decrease mechanical properties within the expected lifetime of the plants. In the present study, authors evaluated the effect of 8 alloying elements on the ordering tendency in Alloy690 based upon thermodynamic calculation by Thermo-Calc. It is clarified that the additive amount of Fe, Cr, Ti and Si, particularly Fe and Cr, was influential for the stability of Ni 2 M, while that of Mn, Cu, B and C had almost no effect for that. Authors therefore designed the Ni 2 M stabilized alloy by no addition of Fe in Alloy690. Ni 2 M is estimated to be stable even at 773 K in the Ni 2 M stabilized alloy. The influence by long range ordering or precipitating of Ni 2 M in Alloy690 for mechanical properties or SCC susceptibility is expected to be clarified by the sample obtained in the present study. (author)

Applications of Ni3Al Based Intermetallic Alloys—Current Stage and Potential Perceptivities

Directory of Open Access Journals (Sweden)

Pawel Jozwik

2015-05-01

Full Text Available The paper presents an overview of current and prospective applications of Ni3Al based intermetallic alloys—modern engineering materials with special properties that are potentially useful for both structural and functional purposes. The bulk components manufactured from these materials are intended mainly for forging dies, furnace assembly, turbocharger components, valves, and piston head of internal combustion engines. The Ni3Al based alloys produced by a directional solidification are also considered as a material for the fabrication of jet engine turbine blades. Moreover, development of composite materials with Ni3Al based alloys as a matrix hardened by, e.g., TiC, ZrO2, WC, SiC and graphene, is also reported. Due to special physical and chemical properties; it is expected that these materials in the form of thin foils and strips should make a significant contribution to the production of high tech devices, e.g., Micro Electro-Mechanical Systems (MEMS or Microtechnology-based Energy and Chemical Systems (MECS; as well as heat exchangers; microreactors; micro-actuators; components of combustion chambers and gasket of rocket and jet engines as well components of high specific strength systems. Additionally, their catalytic properties may find an application in catalytic converters, air purification systems from chemical and biological toxic agents or in a hydrogen “production” by a decomposition of hydrocarbons.

Thermo-mechanical Fatigue Failure of Thermal Barrier Coated Superalloy Specimen

Science.gov (United States)

Subramanian, Rajivgandhi; Mori, Yuzuru; Yamagishi, Satoshi; Okazaki, Masakazu

2015-09-01

Failure behavior of thermal barrier coated (TBC) Ni-based superalloy specimens were studied from the aspect of the effect of bond coat material behavior on low cycle fatigue (LCF) and thermo-mechanical fatigue (TMF) at various temperatures and under various loading conditions. Initially, monotonic tensile tests were carried out on a MCrAlY alloy bond coat material in the temperature range of 298 K to 1273 K (25 °C to 1000 °C). Special attention was paid to understand the ductile to brittle transition temperature (DBTT). Next, LCF and TMF tests were carried out on the thermal barrier coated Ni-based alloy IN738 specimen. After these tests, the specimens were sectioned to understand their failure mechanisms on the basis of DBTT of the bond coat material. Experimental results demonstrated that the LCF and TMF lives of the TBC specimen were closely related to the DBTT of the bond coat material, and also the TMF lives were different from those of LCF tests. It has also been observed that the crack density in the bond coat in the TBC specimen was significantly dependent on the test conditions. More importantly, not only the number of cracks but also the crack penetration probability into substrate were shown to be sensitive to the DBTT.

THE STRUCTURE AND PROPERTIES OF COMPOSITE LASER CLAD COATINGS WITH Ni BASED MATRIX WITH WC PARTICLES

Directory of Open Access Journals (Sweden)

Zita Iždinská

2010-09-01

Full Text Available In this work, the influence of the processing conditions on the microstructure and abrasive wear behavior of composite laser clad coatings with Ni based matrix reinforced with 50% WC particles is analyzed. Composite powder was applied in the form of coatings onto a mild steel substrate (Fe–0.17% C by different laser powers and cladding speeds. The microstructure of the coatings was analyzed by scanning electron microscopy (SEM. Tribological properties of coatings were evaluated by pin-on-disc wear test. It appeared that the hardness of the matrix of composite coatings decreases with increasing cladding speed. However, wear resistance of composite coatings with decreasing hardness of Ni based matrix increases. Significantly enhanced wear resistance of WC composite coatings in comparison with Ni based coatings is attributed to the hard phase structures in composite coatings.

Electrochemical reduction approach-based 3D graphene/Ni(OH)2 electrode for high-performance supercapacitors

International Nuclear Information System (INIS)

Yan, Huijun; Bai, Jianwei; Wang, Bin; Yu, Lei; Zhao, Lin; Wang, Jun; Liu, Qi; Liu, Jingyuan; Li, Zhanshuang

2015-01-01

Highlights: • 3D graphene foam is synthesized by a simple electrochemical reduction method. • The 3D graphene/Ni(OH) 2 composite is used as a monolithic free-standing electrode material. • The 3D conductive graphene network improves the contact between electrode and electrolyte. • Compositing graphene with Ni(OH) 2 sheets take full advantage of the synergistic effects. • Results show that the as-synthesized products have good electrochemical property. - Abstract: Using a simple electrochemical reduction approach, we have produced three-dimensional (3D) graphene foam having high conductivity and well-defined macroporous structure. Through a hydrothermal process, Ni(OH) 2 sheets are grown in-situ onto the graphene surface. This monolithic 3D graphene/Ni(OH) 2 composite is used as the free-standing electrode for supercapacitor application; it shows a high specific capacitance of 183.1 F g −1 (based on the total mass of the electrode), along with excellent rate capability and cycle performance. The asymmetric supercapacitor based on the 3D graphene/Ni(OH) 2 as a positive electrode and active carbon (AC) as a negative electrode is also assembled and it exhibits a specific capacitance of 148.3 F g −1 at 0.56 A g −1 and a high energy density of 52.7 W h kg −1 at a power density of 444.4 W kg −1 . Moreover, 3D graphene/Ni(OH) 2 //AC has a good cycle stability (87.9% capacitance retention after 1000 cycles), making it promising as one of the most attractive candidates for electrochemical energy storage. This excellent electrochemical performance results from the multiplexed 3D graphene network facilitating electron transport; the interlaced Ni(OH) 2 sheets shorten ion diffusion paths and facilitate the rapid migration of electrolyte ions

Molecules based on M(v) (M=Mo, W) and Ni(II) ions: a new class of trigonal bipyramidal cluster and confirmation of SMM behavior for the pentadecanuclear molecule {NiII[NiII(tmphen)(MeOH)]6[Ni(H2O)3]2[micro-CN]30[WV(CN)3]6}.

Science.gov (United States)

Hilfiger, Matthew G; Zhao, Hanhua; Prosvirin, Andrey; Wernsdorfer, Wolfgang; Dunbar, Kim R

2009-07-14

The preparation, single crystal X-ray crystallography, and magnetic properties are reported for four new clusters based on [M'V(CN)8]3- octacyanometallates (M'=Mo, W). Reactions of [M'V(CN)8]3- with mononuclear NiII ions in the presence of the tmphen blocking ligand (tmphen=3,4,7,8-tetramethyl-1,10-phenanthroline) in a 2:3:6 ratio, respectively, lead to the formation of the trigonal bipyramidal clusters [NiII(tmphen)2]3[M'V(CN)8]2. Analogous reactions with the same starting materials performed in a 2:3:2 ratio, respectively, produce pentadecanuclear clusters of the type {NiII[NiII(tmphen)(MeOH)]6[Ni(H2O)3]2[micro-CN]30[WV(CN)3]6}. The W2Ni3 (1) and Mo2Ni3(2) pentanuclear clusters and the W6Ni9 (3) and Mo6Ni9 (4) pentadecanuclear molecules are isostructural to each other and crystallize in the space groups P2(1)/c and R3 respectively. Magnetic measurements indicate that the ground states for the trigonal bipyamidal clusters are S=4 as a consequence of ferromagnetic coupling with JW-Ni=9.5 cm(-1), JMo-Ni=10 cm(-1). The pentadecanuclear clusters exhibit ferromagnetic coupling as well, which leads to S=12 ground states (JW-Ni=12 cm(-1), JMo-Ni=12.2 cm(-1)). Reduced magnetization studies on the W-Ni analogues support the conclusion that they exhibit a negative axial anisotropy term; the fits give D values of -0.24 cm(-1) for the W2Ni3 cluster and D=-0.04 cm(-1)for the W6Ni9 cluster. AC susceptibility measurements indicate the beginning of an out-of-phase signal for the W2Ni3 and the W6Ni9 compounds, but detailed low temperature studies on small crystals by the microSQUID technique indicate that only the pentadecanuclear cluster exhibits hysteresis in accord with SMM behavior. Neither Mo cluster reveals any evidence for slow paramagnetic relaxation at low temperatures.

Effect of aluminium concentration and boron dopant on environmental embrittlement in FeAl aluminides

International Nuclear Information System (INIS)

Liu, C.T.; George, E.P.

1991-01-01

This paper reports on the room-temperature tensile properties of FeAl aluminides determined as functions of aluminum concentration (35 to 43 at. % Al), test environment, and surface (oil) coating. The two lower aluminum alloys containing 35 and 36.5% Al are prone to severe environmental embrittlement, while the two higher aluminum alloys with 40 and 43% Al are much less sensitive to change in test environment and surface coating. The reason for the different behavior is that the grain boundaries are intrinsically weak in the higher aluminum alloys, and these weak boundaries dominate the low ductility and brittle fracture behavior of the 40 and 43% Al alloys. When boron is added to the 40% Al alloy as a grain-boundary strengthener, the environmental effect becomes prominent. In this case, the tensile ductility of the boron-doped alloy, just like that of the lower aluminum alloys, can be dramatically improved by control of test environment (e.g. dry oxygen vs air). Strong segregation of boron to the grain boundaries, with a segregation factor of 43, was revealed by Auger analyses

Effect of Carbon Content on the Microstructure and Mechanical Properties of NbC-Ni Based Cermets

Directory of Open Access Journals (Sweden)

Shuigen Huang

2018-03-01

Full Text Available The aim of this work was to correlate the overall carbon content in NbC-Ni, NbC-Ni-VC and NbC-Ni-Mo starting powders with the resulting microstructure, hardness, and fracture toughness of Ni-bonded NbC cermets. A series of NbC-Ni, NbC-Ni-VC and NbC-Ni-Mo cermets with different carbon content were prepared by conventional liquid phase sintering for 1 h at 1420 °C in vacuum. Microstructural analysis of the fully densified cermets was performed by electron probe microanalysis (EPMA to assess the effect of carbon and VC or Mo additions on the NbC grain growth and morphology. A decreased carbon content in the starting powder mixtures resulted in increased dissolution of Nb, V, and Mo in the Ni binder and a decreased C/Nb ratio in the NbC based carbide phase. The Vickers hardness (HV30 and Palmqvist indentation toughness were found to decrease significantly with an increasing carbon content in the Mo-free cermets, whereas an antagonistic correlation between hardness and toughness was obtained as a function of the Mo-content in Mo-modified NbC cermets. To obtain optimized mechanical properties, methods to control the total carbon content of NbC-Ni mixtures were proposed and the prepared cermets were investigated in detail.

Microstructure, mechanical and functional properties of NiTi-based shape memory ribbons

International Nuclear Information System (INIS)

Mehrabi, K.; Bruncko, M.; Kneissl, A.C.

2012-01-01

Highlights: ► Melt-spun samples exhibited martensite structure and shape memory effects immediately after processing at room temperature. ► Using a new etchant and interference contrast, it is possible to reveal the fine microstructures and grain boundaries. ► The martensite structure in NiTi is very fine, and nano-sized twin boundaries could be revealed using TEM only. ► Two-way effects have been successfully introduced by different thermomechanical training methods in NiTi, NiTiCu and NiTiW alloys, which can be used for several applications, e.g. microsensors and microactuators. - Abstract: The present work has been aimed to study the microstructures, functional properties and the influence of different thermomechanical training methods on the two-way shape memory effect in NiTi-based melt-spun ribbons. In order to get small-dimensioned shape memory alloys (SMAs) with good functional and mechanical properties, a rapid solidification technique was employed. Their fracture and elasticity characteristics have been determined, as well as shape memory properties by thermomechanical cycling. The ribbons were trained under tensile and bending deformation by thermal cycling through the phase transformation temperature range. The results displayed that all different training methods were effective in developing a two-way shape memory effect (TWSME). The influence of copper (5–25 at.% Cu) and tungsten (2 at.% W) on the microstructure, and the functional and mechanical behavior of NiTi thin ribbons was also investigated. All samples show a shape memory effect immediately after processing without further heat treatment. The melt-spun ribbons were trained under constant strain (bending and tensile deformation) by thermal cycling through the phase transformation temperature range. The addition of copper was effective to narrow the transformation hysteresis. The W addition has improved the TWSME stability of the NiTi alloys and mechanical properties. Results about

Electrochemical Behaviour of Ni and Ni-PVC Electrodes for the Electroxidation of Ethanol

International Nuclear Information System (INIS)

Mohd Syafiq Hamdan; Norazzizi Nordin; Siti Fathrita Mohd Amir; Riyanto; Mohamed Rozali Othman

2011-01-01

In this study, two nickel based electrodes were prepared; nickel foil and nickel-polyvinylchloride (Ni-PVC), in order to study their electrochemical behavior using cyclic voltammetry, CV and chronocoulometry, CC. Ni electrode was prepared from Ni metal foil while Ni-PVC electrode was prepared by mixing a weighed portion of Ni powder and PVC in THF solvent, swirled until the suspension was homogeneous and drying the suspension in an oven at 50 degree Celsius for 3 h. The dry sample was then placed in a 1 cm diameter stainless steel mould and pressed at 10 ton/ cm 2 . From CV data, Ni-PVC electrode showed a better electrochemical behavior compared to Ni metal foil electrode. The use of Ni-PVC electrode at higher concentration of supporting electrolyte (1.0 M KOH) was better than at lower concentration of the same supporting electrolyte in electroxidation of ethanol. In addition to acetic acid, the oxidation of ethanol also produced ethyl acetate and acetaldehyde. (author)

High temperature coatings from post processing Fe-based chips and Ni-based alloys as a solution for critical raw materials

Science.gov (United States)

Dudziak, T.; Olbrycht, A.; Polkowska, A.; Boron, L.; Skierski, P.; Wypych, A.; Ambroziak, A.; Krezel, A.

2018-03-01

Due to shortage of natural resources worldwide, it is a need to develop innovative technologies, to save natural resources and secure Critical Raw Materials (CRM). On the other hand, these new technologies should move forward materials engineering in order to develop better materials for extreme conditions. One way to develop new materials is to use post processing chips of austenitic steels (i.e. 304L stainless steel: 18/10 Cr/Ni) and other materials such as Ni-based alloy with high Cr content. In this work, the results of the preliminary study on the High Velocity Oxy Fuel (HVOF) coatings developed from 304L stainless steel chips and Haynes® 282® Ni- based alloys are shown. The study obeys development of the powder for HVOF technology. The produced coatings were exposed at high temperature at 500 and 700 °C for 100 and 300 hours respectively to assess corrosion behaviour.

Development of the dentistry alloy Ni-Cr-Nb; Desenvolvimento de ligas odontologicas Ni-Cr-Nb

Energy Technology Data Exchange (ETDEWEB)

Souza, M.A.; Ramos, A.S.; Hashimoto, T.M., E-mail: mari_sou@hotmail.co [UNESP/FEG, Guaratingueta, SP (Brazil). Fac. de Engenharia. Dept. de Materiais e Tecnologia

2010-07-01

This work reports on the structural characterization of Ni-Cr-Mo and Ni-Cr-Nb alloys produced by arc melting. Samples were characterized by means of optical microscopy, X-ray diffraction, scanning electron microscopy, and EDS analysis. Results indicated that the arc melting process was efficient to produce homogeneous structures in Ni-Cr-Mo and Ni-Cr-Nb alloys. The nickel dissolved large amounts of Cr, Mo and Nb, which was detected by EDS analysis and X-ray diffraction. The alloy containing molybdenum indicated the presence of structure based on Ni{sub SS}, while that the alloys containing niobium presented primary grains of Ni{sub SS} and precipitates formed by the simultaneous transformation of the Ni and Ni{sub 3}Nb phases. (author)

Castability of Traditionally Wrought Ni-Based Superalloys for USC Steam Turbines

Energy Technology Data Exchange (ETDEWEB)

Jablonski, P D; Cowen, C J; Hawk, J A; Evens, N; Maziasz, P

2011-02-27

The high temperature components within conventional coal fired power plants are manufactured from ferritic/martensitic steels. In order to reduce greenhouse gas emissions the efficiency of pulverized coal steam power plants must be increased. The proposed steam temperature in the Advanced Ultra Supercritical (A-USC) power plant is high enough (760°C) that ferritic/martensitic steels will not work due to temperature limitations of this class of materials; thus Ni-based superalloys are being considered. The full size castings are quite substantial: ~4in thick, several feet in diameter and weigh 5-10,000lb each half. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled in order to produce relevant microstructures. A multi-step homogenization heat treatment was developed in order to better deploy the alloy constituents. The castability of two traditionally wrought Ni-based superalloys to which minor alloy adjustments have been made in order to improve foundry performance is further explored.

High quality aluminide and thermal barrier coatings deposition for new and service exposed parts by CVD techniques

Energy Technology Data Exchange (ETDEWEB)

Pedraza, F.; Tuohy, C.; Whelan, L.; Kennedy, A.D. [SIFCO Turbine Components, Carrigtwohill, Cork (Ireland)

2004-07-01

In this work, the performance of CVD aluminide coatings is compared to that of coatings deposited by the classical pack cementation technique using standard SIFCO procedures. The CVD coatings always seem to behave better upon exposure to isothermal and cyclic oxidation conditions. This is explained by a longer term stability of CVD coatings, with higher Al amounts in the diffusion zone and less refractory element precipitation in the additive layer. The qualities of Pt/Al coatings by out-of-pack and CVD are also compared as a previous step for further thermal barrier coating deposition. As an example, YSZ thermal barrier coatings are deposited by MO-CVD on Pt/Al CVD bond coats rendering adherent and thick coatings around the surface of turbine blades. This process under development does not require complex manipulation of the component to be coated. (orig.)

Microstructure of Vacuum-Brazed Joints of Super-Ni/NiCr Laminated Composite Using Nickel-Based Amorphous Filler Metal

Science.gov (United States)

Ma, Qunshuang; Li, Yajiang; Wu, Na; Wang, Juan

2013-06-01

Vacuum brazing of super-Ni/NiCr laminated composite and Cr18-Ni8 stainless steel was carried out using Ni-Cr-Si-B amorphous filler metal at 1060, 1080, and 1100 °C, respectively. Microstructure and phase constitution were investigated by means of optical and scanning electron microscopy, energy-dispersive spectroscopy, x-ray diffraction, and micro-hardness tester. When brazed at 1060-1080 °C, the brazed region can be divided into two distinct zones: isothermally solidified zone (ISZ) consisting of γ-Ni solid solution and athermally solidified zone (ASZ) consisting of Cr-rich borides. Micro-hardness of the Cr-rich borides formed in the ASZ was as high as 809 HV50 g. ASZ decreased with increase of the brazing temperature. Isothermal solidification occurred sufficiently at 1100 °C and an excellent joint composed of γ-Ni solid solution formed. The segregation of boron from ISZ to residual liquid phase is the reason of Cr-rich borides formed in ASZ. The formation of secondary precipitates in diffusion-affected zone is mainly controlled by diffusion of B.

Structural Investigation of Fe-Ni-S and Fe-Ni-Si Melts by High-temperature Fluorescence XAFS Measurements

International Nuclear Information System (INIS)

Manghnani, Murli H.; Balogh, John; Hong Xinguo; Newville, Matthew; Amulele, G.

2007-01-01

Iron-nickel (Fe-Ni) alloy is regarded as the most abundant constituent of Earth's core, with an amount of 5.5 wt% Ni in the core based on geochemical and cosmochemical models. The structural role of nickel in liquid Fe-Ni alloys with light elements such as S or Si is poorly understood, largely because of the experimental difficulties of high-temperature melts. Recently, we have succeeded in acquiring Ni K-edge fluorescence x-ray absorption fine structure (XAFS) spectra of Fe-Ni-S and Fe-Ni-Si melts and alloys. Different structural environment of Ni atoms in Fe-Ni-S and Fe-Ni-Si melts is observed, supporting the effect of light elements in Fe-Ni melts

Effects of Bond Coating on NiCrBSi-Mo Composite Functional Coating Properties in Plasma Spraying NiCrBSi-Mo/Ni Coating

OpenAIRE

DU Ji-yu; LI Fang-yi; LU Hai-yang; SHANG Jian-tong; LI Zhen

2017-01-01

Nickel-based bond coating and composite functional coating were sprayed on leaf blade steel material FV520B successively by using air plasma spraying system. NiCrBSi-Mo powder deposition rate, coating porosity, bonding strength and surface hardness were tested. The results indicate that, for the NiCrBSi-Mo/Ni coating, bond coating with 180-220μm thickness can improve NiCrBSi-Mo powder deposition rate while the surface coating with lower porosity, higher bonding strength and high hardness is p...

Fracture assessment for a dissimilar metal weld of low alloy steel and Ni-base alloy

Energy Technology Data Exchange (ETDEWEB)

Ogawa, Takuya, E-mail: takuya4.ogawa@toshiba.co.jp [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan); Itatani, Masao; Saito, Toshiyuki; Hayashi, Takahiro; Narazaki, Chihiro; Tsuchihashi, Kentaro [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan)

2012-02-15

Recently, instances of SCC in Ni-base alloy weld metal of light water reactor components have been reported. Despite the possibility of propagation of SCC crack to the fusion line between low alloy steel (LAS) of pressure vessel and Ni-base alloy of internal structure, a fracture assessment method of dissimilar metal welded joint has not been established. The objective of this study is to investigate a fracture mode of dissimilar metal weld of LAS and Ni-base alloy for development of a fracture assessment method for dissimilar metal weld. Fracture tests were conducted using two types of dissimilar metal weld test plates with semi-elliptical surface crack. In one of the test plates, the fusion line lies around the surface points of the surface crack and the crack tips at the surface points have intruded into LAS. Material ahead of the crack tip at the deepest point is Ni-base alloy. In the other, the fusion line lies around the deepest point of the surface crack and the crack tip at the deepest point has intruded into LAS. Material ahead of the crack tip at the deepest point is LAS. The results of fracture tests using the former type of test plate reveal that the collapse load considering the proportion of ligament area of each material gives a good estimation for fracture load. That is, fracture assessment based on plastic collapse mode is applicable to the former type of test plate. It is also understood that a fracture assessment method based on the elastic-plastic fracture mode is suitable for the latter type of test plate.

Engineering micro-supercapacitors of graphene nanowalls/Ni heterostructure based on microfabrication technology

Science.gov (United States)

Li, Jinhua; Zhu, Minjie; Wang, Zhuqing; Ono, Takahito

2016-10-01

Heterostructure of graphene nanowalls (GNW) supported Ni thin-layer was fabricated to form an on-chip pseudocapacitor via a standard microelectromechanical system process. Beyond a high-rate capability of the micro-supercapacitors, a large specific energy density of 2.1 mW h cm-3 and power density up to 5.91 W cm-3 have been achieved, which are two orders of magnitude higher than those commercial electrolytic capacitors and thin-film batteries, respectively. Rational analysis revealed a rapid GNW growth originated from the Pt current collector embedment by catalyzing hydrocarbon dissociating. The unique concept in our design includes that Ni was evaporated onto GNW to serve as both the shadow mask for microelectrode patterning and subsequently a precursor to be in-situ electrochemically converted into pseudo-capacitive Ni(OH)2 for capacitance enhancing. Addressing the challenge to uniformly coat in complex nanoporous structures, this strategy renders a conformal deposition of pseudo-capacitive material on individual graphene nanoflakes, leading to efficient merits harnessing of huge accessible surfaces from the conductive GNW networks and great capacitance of the Ni-based active materials for high performance delivery. The proof of concept can be potentially extended to other transition metals and paves the way to further apply GNW hybrids in diverse microsystems.

Density functional theory study of the interfacial properties of Ni/Ni3Si eutectic alloy

International Nuclear Information System (INIS)

Zhao, Yuhong; Wen, Zhiqin; Hou, Hua; Guo, Wei; Han, Peide

2014-01-01

In order to clarify the heterogeneous nucleation potential of α-Ni grains on Ni 3 Si particles in Ni-Ni 3 Si eutectic alloy, the work of adhesion (W ad ), fracture toughness (G), interfacial energy (γ i ), and electronic structure of the index (0 0 1), (1 1 0) and (1 1 1) Ni/Ni 3 Si interfaces with two different cohesive manners are investigated using first-principles method based on density functional theory. Results indicate that the center site stacking sequence (OM) is preferable to continue the natural stacking sequence of bulk Ni and Ni 3 Si. Since OM stacking interfaces have larger W ad , G and γ i than that of the top site stacking (OT) interfaces. The Ni/Ni 3 Si (1 1 0) interface with OM stacking has the best mechanical properties. Therefore, the formation of this interface can improve the stability, ductility and fracture toughness of Ni-Ni 3 Si eutectic alloy. The calculated interfacial energy of Ni/Ni 3 Si (0 0 1), (1 1 0) and (1 1 1) interfaces with OM stacking proves the excellent nucleation potency of Ni 3 Si particles for α-Ni phase from thermodynamic considerations. Besides, the electronic structure and chemical bonding of (1 1 0) interface with OM stacking are also discussed.

Elastocaloric effect of a Ni-Ti plate to be applied in a regenerator-based cooling device

DEFF Research Database (Denmark)

Tusek, Jaka; Engelbrecht, Kurt; Pryds, Nini

2016-01-01

The aim of this article is to analyze the elastocaloric effect of a commercial Ni-Ti plate for its application in a cooling device. In the first part, the article shows numerical results of the cooling characteristics of a regenerator-based elastocaloric cooling device with different thickness...... of the Ni-Ti plates based on a previously developed numerical model. It is shown that such a device (with a plate thickness of 0.1 mm) can produce a specific cooling power up to 7 kW/kg and coefficient of performance values up to 5 at the 30 K of the temperature span. In the second part of the article...... and the temperature irreversibilities during unloading are presented and discussed. It can be concluded that thin Ni-Ti plates with suitable austenitic finish temperature are good candidates to be applied in a proof-of-concept regenerator-based cooling device....

Flexible rechargeable Ni//Zn battery based on self-supported NiCo2O4 nanosheets with high power density and good cycling stability

Directory of Open Access Journals (Sweden)

Haozhe Zhang

2018-01-01

Full Text Available The overall electrochemical performances of Ni–Zn batteries are still far from satisfactory, specifically for rate performance and cycling stability Herein, we demonstrated a high-performance flexible Ni//Zn battery with outstanding durability and high power density based on self-supported NiCo2O4 nanosheets as cathode and Zn nanosheets as anode. This Ni//Zn battery is able to deliver a remarkable capacity of 183.1 mAh g−1 and a good cycling performance (82.7% capacity retention after 3500 cycles. More importantly, this battery achieves an admirable power density of 49.0 kW kg−1 and energy density of 303.8 Wh kg−1, substantially higher than most recently reported batteries. With such excellent electrochemical performance, this battery will have great potential as an ultrafast power source in practical application.

UV Light-Assisted Synthesis of Highly Efficient Pd-Based Catalyst over NiO for Hydrogenation of o-Chloronitrobenzene.

Science.gov (United States)

Jiang, Weidong; Xu, Bin; Fan, Guangyin; Zhang, Kaiming; Xiang, Zhen; Liu, Xiaoqiang

2018-04-14

Supported Pd-based catalyst over active nickel oxide (NiO) was repared using the impregnation method companying with UV-light irradiation. Moreover, the catalytic performance of the obtained Pd-based catalysts was evaluated towards the hydrogenation of o -chloronitrobenzene ( o -CNB). Observations indicate that the as-prepared UV-irradiated Pd/NiO catalyst with a mole fraction 0.2% (0.2%Pd/NiO) has higher activity and selectivity in the o -CNB hydrogenation. Especially, UV-light irradiation played a positive role in the improvement of catalytic activity of 0.2%Pd/NiO catalyst, exhibiting an excess 11-fold activity superiority in contrast with non-UV-irradiated 0.2%Pd/NiO catalyst. In addition, it was investigated that effects of varied factors (i.e., reaction time, temperature, o -CNB/Pd ratio, Pd loading, hydrogen pressure) on the selective hydrogenation of ο -CNB catalyzed by UV-irradiated 0.2%Pd/NiO catalyst. Under the reaction conditions of 60 °C, 0.5 h, 1 MPa H₂ pressure, 100% conversion of o -CNB, and 81.1% o -CAN selectivity were obtained, even at high molar ratio (8000:1) of o -CNB to Pd.

Magnetic properties of FeNi-based thin film materials with different additives

KAUST Repository

Liang, C.; Gooneratne, C.P.; Wang, Q.X.; Liu, Y.; Gianchandani, Y.; Kosel, Jü rgen

2014-01-01

This paper presents a study of FeNi-based thin film materials deposited with Mo, Al and B using a co-sputtering process. The existence of soft magnetic properties in combination with strong magneto-mechanical coupling makes these materials

Characteristics of Ni-based coating layer formed by laser and plasma cladding processes

International Nuclear Information System (INIS)

Xu Guojian; Kutsuna, Muneharu; Liu Zhongjie; Zhang Hong

2006-01-01

The clad layers of Ni-based alloy were deposited on the SUS316L stainless plates by CO 2 laser and plasma cladding processes. The smooth clad bead was obtained by CO 2 laser cladding process. The phases of clad layer were investigated by an optical microscope, scanning electron microscopy (SEM), X-ray diffractometer (XRD), electron probe microanalysis (EPMA) and energy-dispersive spectrometer (EDS). The microstructures of clad layers belonged to a hypereutectic structure. Primary phases consist of boride CrB and carbide Cr 7 C 3 . The eutectic structure consists of Ni + CrB or Ni + Cr 7 C 3 . Compared with the plasma cladding, the fine microstructures, low dilutions, high Vickers hardness and excellent wear resistance were obtained by CO 2 laser cladding. All that show the laser cladding process has a higher efficiency and good cladding quality

A General Reliability Model for Ni-BaTiO3-Based Multilayer Ceramic Capacitors

Science.gov (United States)

Liu, Donhang

2014-01-01

The evaluation of multilayer ceramic capacitors (MLCCs) with Ni electrode and BaTiO3 dielectric material for potential space project applications requires an in-depth understanding of their reliability. A general reliability model for Ni-BaTiO3 MLCC is developed and discussed. The model consists of three parts: a statistical distribution; an acceleration function that describes how a capacitor's reliability life responds to the external stresses, and an empirical function that defines contribution of the structural and constructional characteristics of a multilayer capacitor device, such as the number of dielectric layers N, dielectric thickness d, average grain size, and capacitor chip size A. Application examples are also discussed based on the proposed reliability model for Ni-BaTiO3 MLCCs.

Material for the storage of Mg-Ni-Based hydrogen produced by mechanical alloying; Materiales para almacenamiento de hidrogeno base Mg-Ni producidas por aleado mecanico

Energy Technology Data Exchange (ETDEWEB)

Zaldivar-Cadena, A. A. [Universidad Autonoma de Nuevo Leon, San Nicolas de los Garza, Nuevo Leon (Mexico); Leon Santiago, M.; Suarez Alcantara, K.; Morales-Hernandez, J.; Cabanas Moreno, J. G. [Instituto Politecnico Nacional, UPALM, Mexico, D.F. (Mexico)]. E-mail: gcabanas@esfm.ipn.mx

2009-09-15

Combinations of Mg-5%Ni and Mg-20%Ni were prepared with mechanical alloying and evaluated for application as materials to store hydrogen. The effect of the dispersion of nickel in magnesium was studied using grinding times of 15 and 30 hours. Hydration experiments, including batch hydration tests, were performed at 200, 250 and 300 degrees Celsius at 2 Mpa during 30 minutes. Characterization techniques such as SEM-EDX and XRD were used to characterize the microstructure and composition of the powders. The hydrogen absorption-desorption characteristics of the alloys were evaluated using thermal analysis techniques such as DTA-TGA. Batch type preliminary experiments resulted in a variation in the quantities of MgH{sub 2} in the hydrate powders, depending on the hydrate composition and conditions. Gravimetry experiments with Mg-5%Ni powder combinations indicated hydrogen contents of approximately 5.59% - 6.12% in weight, showing rapid hydration kinetics at temperatures under 250 degrees Celsius; although the dehydration process occurred reasonably quickly only at temperatures between 250 and 300 degrees Celsius. The hydration/dehydration behavior is influenced by the tendency of forming Mg{sub 2}Ni in mechanically alloyed powders. This tendency is promoted by high Ni contents, long grinding times and high hydration temperatures. The best results are apparently obtained with an optimal balance of the dispersion of Ni, which depends on the Ni contents and grinding time. [Spanish] Mezclas de Mg-5%Ni y Mg-20%Ni fueron preparadas por aleado mecanico y evaluadas para su aplicacion como materiales para almacenamiento de hidrogeno. El efecto de la dispersion del niquel en el magnesio fue estudiado utilizando tiempos de molienda de 15 y 30 hrs. Experimentos de hidruracion incluyendo pruebas de hidruracion del tipo Batch fueron realizadas a 200, 250 y 300 grados centigrados a 2 Mpa durante 30 minutos. Tecnicas de caracterizacion como MEB-EDX y DRX fueron empleados en la

Amorphous NiFe-OH/NiFeP Electrocatalyst Fabricated at Low Temperature for Water Oxidation Applications

KAUST Repository

Liang, Hanfeng

2017-04-11

Water splitting driven by electricity or sunlight is one of the most promising ways to address the global terawatt energy needs of future societies; however, its large-scale application is limited by the sluggish kinetics of the oxygen evolution reaction (OER). NiFe-based compounds, mainly oxides and hydroxides, are well-known OER catalysts and have been intensively studied; however, the utilization of the synergistic effect between two different NiFe-based materials to further boost the OER performance has not been achieved to date. Here, we report the rapid conversion of NiFe double hydroxide into metallic NiFeP using PH3 plasma treatment and further construction of amorphous NiFe hydroxide/NiFeP/Ni foam as efficient and stable oxygen-evolving anodes. The strong electronic interactions between NiFe hydroxide and NiFeP significantly lower the adsorption energy of H2O on the hybrid and thus lead to enhanced OER performance. As a result, the hybrid catalyst can deliver a geometrical current density of 300 mA cm–2 at an extremely low overpotential (258 mV, after ohmic-drop correction), along with a small Tafel slope of 39 mV decade–1 and outstanding long-term durability in alkaline media.

Characterization of Sputtered Nickel-Titanium (NiTi) Stress and Thermally Actuated Cantilever Bimorphs Based on NiTi Shape Memory Alloy (SMA)

Science.gov (United States)

2015-11-01

necessary anneal . Following this, a thin film of NiTi was blanket sputtered at 600 °C. This NiTi blanket layer was then wet -etch patterned using a...varying the sputter parameters during NiTi deposition, such as thickness, substrate temperature during deposition and anneal , and argon pressure during...6 Fig. 4 Surface texture comparison between NiTi sputtered at RT, then annealed at 600 °C, and NiTi

Brazing Inconel 625 Using Two Ni/(Fe)-Based Amorphous Filler Foils

Science.gov (United States)

Chen, Wen-Shiang; Shiue, Ren-Kae

2012-07-01

For MBF-51 filler, the brazed joint consists of interfacial grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr-rich matrix. In contrast, the VZ-2106 brazed joint is composed of interfacial Nb6Ni16Si7 precipitates as well as grain boundary borides, coarse Nb6Ni16Si7, and Ni/Cr/Fe-rich matrix. The maximum tensile strength of 443 MPa is obtained from the MBF-51 brazed specimen. The tensile strengths of VZ-2106 brazed joints are approximately 300 MPa. Both amorphous filler foils demonstrate potential in brazing IN-625 substrate.

Double layer films based on TiO{sub 2} and NiO{sub x} for gas detection

Energy Technology Data Exchange (ETDEWEB)

Kosc, I., E-mail: ivan.kosc@stuba.sk [Institute of Electronics and Photonics, Slovak University of Technology, Bratislava (Slovakia); Hotovy, I. [Institute of Electronics and Photonics, Slovak University of Technology, Bratislava (Slovakia); Roch, T.; Plecenik, T.; Gregor, M. [Faculty of Mathematics, Physics and Informatics, Comenius University, Bratislava (Slovakia); Predanocy, M. [Institute of Electronics and Photonics, Slovak University of Technology, Bratislava (Slovakia); Cehlarova, M.; Kus, P.; Plecenik, A. [Faculty of Mathematics, Physics and Informatics, Comenius University, Bratislava (Slovakia)

2014-09-01

Highlights: • Double layer films based on TiO{sub 2} and NiO{sub x} for gas detection were studied. • Structural, compositional and morphological properties were investigated. • XPS spectra of TiO{sub 2} and NiO{sub x} were identified. • P- and n-type of response to hydrogen were presented. • Inversion of conductivity response type was confirmed. - Abstract: Double layer films based on TiO{sub 2} and NiO{sub x} for gas detection were studied. Two layouts with opposite position of functional films were deposited via DC magnetron sputtering method and annealed at 600 °C. The compositional, structural, morphological, electrical and gas sensing parameters were investigated. The depth profiles and the chemical state of the thin films elements were explored by X-ray photoelectron spectroscopy (XPS). Differences between the surface and subsurface NiO{sub x} were confirmed. In this way the formation of surface oxides and subsurface metallic Ni were observed. The structural changes and polycrystalline character were noticed by X-ray diffraction (XRD). The atomic force microscopy (AFM) revealed nanocrystalline character of the examined surfaces (both layouts). Different position of TiO{sub 2} and NiO{sub x} functional films brought difference in the type of response to reducing gas. Moreover, inversion of response type due to different H{sub 2} concentrations was confirmed.

Preparation, mechanical strengths, and thermal stability of Ni-Si-B and Ni-P-B amorphous wires

International Nuclear Information System (INIS)

Inoue, A.; Furukawa, S.; Hagiwara, M.; Masumoto, T.

1987-01-01

Ni-based amorphous wires with good bending ductility have been prepared for Ni/sub 75/Si/sub 8/B/sub 17/ and Ni/sub 78/P/sub 12/B/sub 10/ alloys containing 1 to 2 at. pct Al or Zr by melt spinning in rotating water. The enhancement of the wire-formation tendency by the addition of Al has been clarified to be due to the increase in the stability of the melt jet through the formation of a thin Al/sub 2/O/sub 3/ film on the outer surface. The maximum wire diameter is about 190 to 200 μm for the Ni-Si (or P)-B-Al alloys and increases to about 250 μm for the Ni-Si-B-Al-Cr alloys containing 4 to 6 at. pct Cr. The tensile fracture strength and fracture elongation are 2730 MPa and 2.9 pct for (N/sub 0.75/Si/sub 0.08/B/sub 0.17/)/sub 99/Al/sub 1/ wire and 2170 MPa and 2.4 pct for (Ni/sub 0.78/P/sub 0.12/B/sub 0.1/)/sub 99/Al/sub 1/ wire. These wires exhibit a fatigue limit under dynamic bending strain in air with a relative humidity of 65 pct; this limit is 0.50 pct for a NiSi-B-Al wire, which is higher by 0.15 pct than that of a Fe/sub 75/Si/sub 10/B/sub 15/ amorphous wire. Furthermore, the Ni-base wires do not fracture during a 180-deg bending even for a sample annealed at temperatures just below the crystallization temperature, in sharp contrast to high embrittlement tendency for Fe-base amorphous alloys. Thus, the Ni-based amorphous wires have been shown to be an attractive material similar to Fe- and Co-based amorphous wires because of its high static and dynamic strength, high ductility, high stability to thermal embrittlement, and good corrosion resistance

Rapid solidification and dynamic compaction of Ni-base superalloy powders

Science.gov (United States)

Field, R. D.; Hales, S. J.; Powers, W. O.; Fraser, H. L.

1984-01-01

A Ni-base superalloy containing 13Al-9Mo-2Ta (in at. percent) has been characterized in both the rapidly solidified condition and after dynamic compaction. Dynamically compacted specimens were examined in the as-compacted condition and observations related to current theories of interparticle bonding. In addition, the recrystallization behavior of the compacted material at relatively low temperature (about 0.5-0.75 Tm) was investigated.

Ni(salen): a system that forms many solvates with interacting Ni atoms

NARCIS (Netherlands)

Siegler, M.A.M.; Lutz, M.

2009-01-01

Recrystallization of [N,N’-Ethylene-bis(salicylideneiminato)]-nickel(II) [Ni(salen)] has been carried out from a large selection of solvents. Crystals can be either solvent free or solvates. This study is based on X-ray crystal structure determinations, which include the redetermination of Ni(salen)

Intermetallic-Based High-Temperature Materials

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.

1999-04-25

The intermetallic-based alloys for high-temperature applications are introduced. General characteristics of intermetallics are followed by identification of nickel and iron aluminides as the most practical alloys for commercial applications. An overview of the alloy compositions, melting processes, and mechanical properties for nickel and iron aluminizes are presented. The current applications and commercial producers of nickel and iron aluminizes are given. A brief description of the future prospects of intermetallic-based alloys is also given.

Atomic level microstructural characterization by APFIM

International Nuclear Information System (INIS)

Miller, M.K.

1996-01-01

Atom probe field ion microscopy has been used to characterize Ni aluminides in addition to changes in microstructure of pressure vessel steels as a result of exposure to neutron irradiation. Ultrafine intragranular Cu precipitates and P segregation to grain and lath boundaries have been quantified in the pressure vessel steels. In boron-doped Ni 3 Al, the B additions were found to segregate to dislocations, low angle boundaries, antiphase boundaries, stacking faults, and grain boundaries. In boron-doped NiAl, B segregation to grain boundaries and ultrafine MB 2 precipitates were observed. In Mo-doped NiAl, enrichments of Mo, C, N/Si, B, and Fe were observed at the grain boundaries together with Mo precipitates and low Mo matrix solubility

Corrosion and wear protective composition modulated alloy coatings based on ternary Ni-P-X alloys

DEFF Research Database (Denmark)

Leisner, P.; Benzon, M. E.; Christoffersen, Lasse

1996-01-01

Scattered reporting in the litterature describes a number of ternary Ni-P-X alloyes (where X can be Co, Cr, Cu, Mo, Pd, Re or W) with promising corrosin and wear protective performance. Based on a systematic study of Ni-P-X alloys it is the intention to produce coatings with improved corrosion...... and wear performance compared with conventional coatings like electroless nickel, hard chromioum and anodised aluminium....

Ni2+-binding RNA motifs with an asymmetric purine-rich internal loop and a G-A base pair.

Science.gov (United States)

Hofmann, H P; Limmer, S; Hornung, V; Sprinzl, M

1997-01-01

RNA molecules with high affinity for immobilized Ni2+ were isolated from an RNA pool with 50 randomized positions by in vitro selection-amplification. The selected RNAs preferentially bind Ni2+ and Co2+ over other cations from first series transition metals. Conserved structure motifs, comprising about 15 nt, were identified that are likely to represent the Ni2+ binding sites. Two conserved motifs contain an asymmetric purine-rich internal loop and probably a mismatch G-A base pair. The structure of one of these motifs was studied with proton NMR spectroscopy and formation of the G-A pair at the junction of helix and internal loop was demonstrated. Using Ni2+ as a paramagnetic probe, a divalent metal ion binding site near this G-A base pair was identified. Ni2+ ions bound to this motif exert a specific stabilization effect. We propose that small asymmetric purine-rich loops that contain a G-A interaction may represent a divalent metal ion binding site in RNA. PMID:9409620

Cavitation resistance of surface composition "Steel-Ni-TiNi-TiNiZr-cBNCo", formed by High-Velocity Oxygen-Fuel spraying

Science.gov (United States)

Blednova, Zh. M.; Dmitrenko, D. V.; Balaev, E. U. O.

2018-01-01

The object of the study is a multilayered surface composition "Steel - a Multicomponent material with Shape Memory Effect - a wear-resistant layer" under conditions of cavitation effects in sea water. Multicomponent TiNi-based coatings with addition of alloying elements such as Zr in an amount up to 10% mass, allow to create a composite material with a gradient of properties at the interface of layers, which gives new properties to coatings and improves their performance significantly. The use of materials with shape memory effect (SME) as surface layers or in the composition of surface layered compositions allows to provide an effective reaction of materials to the influence of external factors and adaptation to external influences. The surface composite layer cBN-10%Co has high hardness and strength, which ensures its resistance to shock cyclic influences of collapsing caverns. The increased roughness of the surface of a solid surface composite in the form of strong columnar structures ensures the crushing of vacuum voids, redistributing their effect on the entire surface, and not concentrating them in certain zones. In addition, the gradient structure of the multilayer composite coating TiNi-Ti33Ni49Zr18-cBN-10%Co Co makes it possible to create conditions for the relaxation of stresses created by the variable impact load of cavitation caverns and the manifestation of compensating internal forces due to thermo-elastic martensitic transformations of SME materials. The cavitation resistance of the coating TiNi-Ti33Ni49Zr18-cBN-10%Co according to the criterion of mass wear is 15-20 times higher than that of the base material without coating and 10-12 times higher than that of the TiNi-TiNiZr coating. The proposed architecture of the multifunctional gradient composition, "steel-Ni-TiNi- Ti33Ni49Zr18-cBN-10%Co", each layer of which has its functional purpose, allows to increase the service life of parts operating under conditions of cavitation-fatigue loading in

Microstructure of bonding zones in laser-clad Ni-alloy-based composite coatings reinforced with various ceramic powders

International Nuclear Information System (INIS)

Pei, Y.T.; Ouyang, J.H.; Lei, T.C.

1996-01-01

Microstructure of the bonding zones (BZs) between laser-clad Ni-alloy-based composite coatings and steel substrates was studied by means of scanning electron microscope (SEM) and transmission electron microscope (TEM) techniques. Observations indicate that for pure Ni-alloy coating the laser parameters selected for good interface fusion have no effect on the microstructure of the BZ except for its thickness. However, the addition of ceramic particles (TiN, SiC, or ZrO 2 ) to the Ni alloy varies the compositional or constitutional undercooling of the melt near the solid/liquid interface and consequently leads to the observed changes of microstructure of the BZs. For TiN/Ni-alloy coating the morphology of γ-Ni solid solution in the BZ changes from dendritic to planar form with increasing scanning speed. A colony structure of eutectic is found in the BZ of SiC/Ni-alloy coating in which complete dissolution of SiC particles takes place during laser cladding. The immiscible melting of ZrO 2 and Ni-alloy powders induces the stratification of ZrO 2 /Ni-alloy coating which consists of a pure ZrO 2 layer fin the upper region and a BZ composed mainly of γ-Ni dendrites adjacent to the substrate. All the BZs studied in this investigation have good metallurgical characteristics between the coatings and the substrates

Stability of an Electrodeposited Nanocrystalline Ni-Based Alloy Coating in Oil and Gas Wells with the Coexistence of H₂S and CO₂.

Science.gov (United States)

Sui, Yiyong; Sun, Chong; Sun, Jianbo; Pu, Baolin; Ren, Wei; Zhao, Weimin

2017-06-09

The stability of an electrodeposited nanocrystalline Ni-based alloy coating in a H₂S/CO₂ environment was investigated by electrochemical measurements, weight loss method, and surface characterization. The results showed that both the cathodic and anodic processes of the Ni-based alloy coating were simultaneously suppressed, displaying a dramatic decrease of the corrosion current density. The corrosion of the Ni-based alloy coating was controlled by H₂S corrosion and showed general corrosion morphology under the test temperatures. The corrosion products, mainly consisting of Ni₃S₂, NiS, or Ni₃S₄, had excellent stability in acid solution. The corrosion rate decreased with the rise of temperature, while the adhesive force of the corrosion scale increased. With the rise of temperature, the deposited morphology and composition of corrosion products changed, the NiS content in the corrosion scale increased, and the stability and adhesive strength of the corrosion scale improved. The corrosion scale of the Ni-based alloy coating was stable, compact, had strong adhesion, and caused low weight loss, so the corrosion rates calculated by the weight loss method cannot reveal the actual oxidation rate of the coating. As the corrosion time was prolonged, the Ni-based coating was thinned while the corrosion scale thickened. The corrosion scale was closely combined with the coating, but cannot fully prevent the corrosive reactants from reaching the substrate.

Investigation of Iron Aluminide Weld Overlays

Energy Technology Data Exchange (ETDEWEB)

Banovic, S.W.; DuPont, J.B.; Levin, B.F.; Marder, A.R.

1999-08-02

Conventional fossil fired boilers have been retrofitted with low NO(sub)x burners in order for the power plants to comply with new clean air regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion typically has been enhanced resulting in premature tube failure. To protect the existing panels from accelerated attack, weld overlay coatings are typically being applied. By depositing an alloy that offers better corrosion resistance than the underlying tube material, the wastage rates can be reduced. While Ni-based and stainless steel compositions are presently providing protection, they are expensive and susceptible to failure via corrosion-fatigue due to microsegregation upon solidification. Another material system presently under consideration for use as a coating in the oxidation/sulfidation environments is iron-aluminum. These alloys are relatively inexpensive, exhibit little microsegregation, and show excellent corrosion resistance. However, their use is limited due to weldability issues and their lack of corrosion characterization in simulated low NO(sub)x gas compositions. Therefore a program was initiated in 1996 to evaluate the use of iron-aluminum weld overlay coatings for erosion/corrosion protection of boiler tubes in fossil fired boilers with low NO(sub)x burners. Investigated properties included weldability, corrosion behavior, erosion resistance, and erosion-corrosion performance.

Corrosion mechanism of a Ni-based alloy in supercritical water: Impact of surface plastic deformation

International Nuclear Information System (INIS)

Payet, Mickaël; Marchetti, Loïc; Tabarant, Michel; Chevalier, Jean-Pierre

2015-01-01

Highlights: • The dissolution of Ni and Fe cations occurs during corrosion of Ni-based alloys in SCW. • The nature of the oxide layer depends locally on the alloy microstructure. • The corrosion mechanism changes when cold-work increases leading to internal oxidation. - Abstract: Ni–Fe–Cr alloys are expected to be a candidate material for the generation IV nuclear reactors that use supercritical water at temperatures up to 600 °C and pressures of 25 MPa. The corrosion resistance of Alloy 690 in these extreme conditions was studied considering the surface finish of the alloy. The oxide scale could suffer from dissolution or from internal oxidation. The presence of a work-hardened zone reveals the competition between the selective oxidation of chromium with respect to the oxidation of nickel and iron. Finally, corrosion mechanisms for Ni based alloys are proposed considering the effects of plastically deformed surfaces and the dissolution.

Microstructure and bonding strength of Ni-based alloy coating

Directory of Open Access Journals (Sweden)

LIU Qing

2006-05-01

Full Text Available A Ni-Cr-B-Si coating technique was developed and successfully applied on austenite grey iron substrate in a conventional resistance furnace under graphite powder protection. The microstructure, phase distribution, chemical composition profile and microhardness along the coating layer depth were investigated. Shear strength of the coating was also tested. Microanalysis shows that the coating is consist of γ-Ni solution and γ-Ni+Ni3B lamellar eutectic, as well as small amount of Cr5B3 particles. Diffusion induced metallurgical bonding occurs at the coating/substrate interfaces, and the higher the temperature, the more sufficient elements diffused, the broader interfusion region and the larger bonding strength, but it has an optimum value. And the bonding strength at the interface can be enable to reach 250-270 MPa, which is nearly the same as that of processed by flame spray. The microhardness along the coating layer depth shows a gradient distribution manner.

The Effect of Nb Addition on the Microstructure and the High-Temperature Strength of Fe3Al Aluminide

Science.gov (United States)

Kratochvíl, Petr; Švec, Martin; Král, Robert; Veselý, Jozef; Lukáč, Pavel; Vlasák, Tomáš

2018-02-01

The microstructural and high-temperature mechanical properties of Fe-26Al-xNb (x = 3 and 5 at. pct) are compared. The alloys were investigated "as cast" and after hot rolling at 1473 K (1200 °C). Scanning electron microscopes equipped with EDS and EBSD were used for the microstructure and phase identification. The addition of 3 at. pct of Nb into the Fe3Al matrix leads to the formation of C14 λ—Laves phase (Fe,Al)2Nb (LP) particles spread in the Fe3Al matrix, while an eutectic with thin lamellae of LP C14 λ—Laves phase (Fe,Al)2Nb and matrix is also formed in the iron aluminide with 5 at. pct of Nb. The presence of incoherent precipitates is connected with the enhancement of the high-temperature strength and creep resistance.

Design of Fatigue Resistant Heusler-strengthened PdTi-based Shape Memory Alloys for Biomedical Applications

Science.gov (United States)

Frankel, Dana J.

The development of non-surgical transcatheter aortic valve implantation (TAVI) techniques, which utilize collapsible artificial heart valves with shape memory alloy (SMA)-based frames, pushes performance requirements for biomedical SMAs beyond those for well-established vascular stent applications. Fatigue life for these devices must extend into the ultra-high cycle fatigue (UHCF) regime (>600M cycles) with zero probability of failure predicted at applied strain levels. High rates of Ni-hypersensitivity raise biocompatibility concerns, driving the development of low-Ni and Ni-free SMAs. This work focuses on the development of biocompatible, precipitation-strengthened, fatigue-resistant PdTi-based SMAs for biomedical applications. Functional and structural fatigue are both manifestations of cyclic instability resulting in accumulation of slip and eventual structural damage. While functional fatigue is easily experimentally evaluated, structural fatigue is more difficult to measure without the proper equipment. Therefore, in this work a theoretical approach using a model well validated in steels is utilized to investigate structural fatigue behavior in NiTi in the UHCF regime, while low cycle functional fatigue is evaluated in order to monitor the core phenomena of the cyclic instability. Results from fatigue simulations modeling crack nucleation at non-metallic inclusions in commercial NiTi underscore the importance of increasing yield strength for UHCF performance. Controlled precipitation of nanoscale, low-misfit, L21 Heusler aluminides can provide effective strengthening. Phase relations, precipitation kinetics, transformation temperature, transformation strain, cyclic stability, and mechanical properties are characterized in both Ni-free (Pd,Fe)(Ti,Al) and low-Ni high-strength "hybrid" (Pd,Ni)(Ti,Zr,Al) systems. Atom probe tomography is employed to measure phase compositions and particle sizes used to calibrate LSW models for coarsening kinetics and Gibbs

Electroplated Fe-Co-Ni films prepared in ammonium-chloride-based plating baths

Science.gov (United States)

Yanai, T.; Koda, K.; Kaji, J.; Aramaki, H.; Eguchi, K.; Takashima, K.; Nakano, M.; Fukunaga, H.

2018-05-01

We electroplated Fe-Co-Ni films in ammonium-chloride-based plating baths, and investigated the effect of the Co content on the magnetic properties and the structural ones of the as-plated films. The coercivity increased abruptly when the Co content become more than 60 at.%. As the rough surfaces were observed in the high Co content region, we considered that degradation of the surface is a factor of the abrupt increase in the coercivity. From the XRD analysis, we found that another factor of the abrupt increase is fcc-bcc phase transformation, and concluded that we need to keep the fcc structure to obtain Fe-Co-Ni films with low coercivity.

Formaldehyde sensor based on Ni-doped tetrapod-shaped ZnO nanopowder induced by external magnetic field

Science.gov (United States)

Bai, Zikui; Xie, Changsheng; Hu, Mulin; Zhang, Shunping

2008-12-01

The sensors based on Ni-doped ZnO nanopowder with tetrapod-shape (T-ZnO) were fabricated by screen-printing technique with external magnetic field in different direction. The morphologies and crystal structures of the thick film were characterized by X-ray diffraction (XRD) and field-emission scanning electron microscopy (FE-SEM), respectively. Gas-sensing property of sensors responded to 100 ppm formaldehyde was also detected. The results show that the direction of magnetic field has crucial effect on the sensor sensitivity. The sensors based on 5 wt% Ni-doped T-ZnO induced by magnetic field in parallel direction to the thick film surface, has the optimization sensitivity, the shortest response and recovery time, which are 10.6, 16 and 15 s, respectively. The magnetic-field induction model and the gas-sensing mechanism of the Ni-doped T-ZnO are proposed.

Nano-structureal and nano-chemical analysis of Ni-based alloy/low alloy steel dissimilar metal weld interfaces

International Nuclear Information System (INIS)

Choi, Kyoung Joon; Shin, Sang Hun; Kim, Jong Jin; Jung, Ju Ang; Kim, Ji Hyun

2012-01-01

The dissimilar metal joints welded between Ni-based alloy, Alloy 690 and low alloy steel, A533 Gr. B with Alloy 152 filler metal were characterized by using optical microscope, scanning electron microscope, transmission electron microscope, secondary ion mass spectrometry and 3-dimensional atom probe tomography. It was found that in the weld root region, the weld was divided into several regions including unmixed zone in Ni-base alloy, fusion boundary, and heat-affected zone in the low alloy steel. The result of nanostructural and nanochemical analyses in this study showed the non-homogeneous distribution of elements with higher Fe but lower Mn, Ni and Cr in A533 Gr. B compared with Alloy 152, and the precipitation of carbides near the fusion boundary.

Nano-structureal and nano-chemical analysis of Ni-based alloy/low alloy steel dissimilar metal weld interfaces

Energy Technology Data Exchange (ETDEWEB)

Choi, Kyoung Joon; Shin, Sang Hun; Kim, Jong Jin; Jung, Ju Ang; Kim, Ji Hyun [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology (UNIST), Ulsan (Korea, Republic of)

2012-06-15

The dissimilar metal joints welded between Ni-based alloy, Alloy 690 and low alloy steel, A533 Gr. B with Alloy 152 filler metal were characterized by using optical microscope, scanning electron microscope, transmission electron microscope, secondary ion mass spectrometry and 3-dimensional atom probe tomography. It was found that in the weld root region, the weld was divided into several regions including unmixed zone in Ni-base alloy, fusion boundary, and heat-affected zone in the low alloy steel. The result of nanostructural and nanochemical analyses in this study showed the non-homogeneous distribution of elements with higher Fe but lower Mn, Ni and Cr in A533 Gr. B compared with Alloy 152, and the precipitation of carbides near the fusion boundary.

Bridging exchange bias effect in NiO and Ni(core)@NiO(shell) nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Rinaldi-Montes, Natalia, E-mail: nataliarin@gmail.com [Departamento de Física, Universidad de Oviedo, E-33007 Oviedo (Spain); Gorria, Pedro [Departamento de Física & IUTA, EPI, Universidad de Oviedo, E-33203 Gijón (Spain); Martínez-Blanco, David [Servicios Científico-Técnicos, Universidad de Oviedo, E-33006 Oviedo (Spain); Fuertes, Antonio B. [Instituto Nacional del Carbón, CSIC, E-33080 Oviedo (Spain); Fernández Barquín, Luis [CITIMAC, Facultad de Ciencias, Universidad de Cantabria, E-39005 Santander (Spain); Puente-Orench, Inés [Instituto de Ciencia de Materiales de Aragón, CSIC-Universidad de Zaragoza and Institut Laue-Langevin, BP 156, F-38042 Grenoble Cedex 9 (France); Blanco, Jesús A. [Departamento de Física, Universidad de Oviedo, E-33007 Oviedo (Spain)

2016-02-15

Among all bi-magnetic core(transition metal)@shell(transition metal oxide) nanoparticles (NPs), Ni@NiO ones show an onset temperature for the exchange bias (EB) effect far below the Néel temperature of bulk antiferromagnetic NiO. In this framework, the role played by the magnetism of NiO at the nanoscale is investigated by comparing the microstructure and magnetic properties of NiO and Ni@NiO NPs. With the aim of bridging the two systems, the diameter of the NiO NPs (~4 nm) is chosen to be comparable to the shell thickness of Ni@NiO ones (~2 nm). The EB effect in Ni@NiO NPs is attributed to the exchange coupling between the core and the shell, with an interfacial exchange energy of ΔE~0.06 erg cm{sup −2}, thus comparable to previous reports on Ni/NiO interfaces both in thin film and NP morphologies. In contrast, the EB detected in NiO NPs is explained in a picture where uncompensated spins located on a magnetically disordered surface shell are exchange coupled to the antiferromagnetic core. In all the studied NPs, the variation of the EB field as a function of temperature is described according to a negative exponential law with a similar decay constant, yielding a vanishing EB effect around T~40–50 K. In addition, the onset temperature for the EB effect in both NiO and Ni@NiO NPs seems to follow a universal dependence with the NiO crystallite size. - Highlights: • Comparison of the exchange bias effect in NiO and Ni(core)@NiO(shell) nanoparticles. • Universal temperature dependence of the exchange bias effect. • Suggested similar physical origin of the effect in both systems. • Size and crystallinity of the NiO shell hold the key for exchange bias properties.

Eutectic gamma (Nickel)/gamma vprime(Nickel Aluminide) delta (Nickel Niobium) polycrystalline nickel-base superalloys: Chemistry, processing, microstructure and properties

Science.gov (United States)

Xie, Mengtao

Directionally solidified (D.S.) gamma(Ni)/gamma'(Ni 3A1)-delta(Ni3Nb) eutectic alloys were considered as candidate turbine blade materials. Currently, the properties of polycrystalline gamma/gamma'-delta alloys are of interest as they inherit many advantageous attributes from the D.S. gamma/gamma'-delta alloys. This thesis is therefore dedicated towards the development of a fundamental understanding of these novel eutectic alloys from several important perspectives. This thesis will first be focused on quantifying the effect of several elements. A set of Ni-Cr-Al-Nb alloy compositions with increasing levels of Cr was designed to investigate the influence of Cr on the primary phase formation, solidus and liquidus temperatures and g-d eutectic morphology. A matrix of complex gamma/gamma'-delta alloy compositions with the same (Ta+Nb) content but varying Ta/Nb ratios was designed to study the influence of Ta on elemental segregation and solid state partitioning behaviors. Thermodynamic predicaitons using the Computherm Pandat database (PanNi7) were compared to experimental results in these investigations. The second part of this thesis will provide a more general understanding of the effects of common elements. A large number of experimental alloys covering a broad range of compositions were selected for the analysis. Important alloy attributes were characterized as a function of element concentration. Linear regression analysis was performed to reveal the relative effectiveness of different elements. An extensive comparison between the experimental observations and Pandat predictions was provided to critically evaluate the strength and weakness of existing thermodynamic database model in this novel alloy system. The last part of this thesis emphasizes the development of cast and wrought processes for cast gamma/gamma'-delta alloys as a cost effective alternative to the powder metallurgy route. Hot rolling of workpieces encapsulated within a steel can was performed on

Enhanced Electrocatalytic Activity for Water Splitting on NiO/Ni/Carbon Fiber Paper

Directory of Open Access Journals (Sweden)

Ruoyu Zhang

2016-12-01

Full Text Available Large-scale growth of low-cost, efficient, and durable non-noble metal-based electrocatalysts for water splitting is crucial for future renewable energy systems. Atomic layer deposition (ALD provides a promising route for depositing uniform thin coatings of electrocatalysts, which are useful in many technologies, including the splitting of water. In this communication, we report the growth of a NiO/Ni catalyst directly on carbon fiber paper by atomic layer deposition and report subsequent reduction and oxidation annealing treatments. The 10–20 nm NiO/Ni nanoparticle catalysts can reach a current density of 10 mA·cm−2 at an overpotential of 189 mV for hydrogen evolution reactions and 257 mV for oxygen evolution reactions with high stability. We further successfully achieved a water splitting current density of 10 mA·cm−2 at 1.78 V using a typical NiO/Ni coated carbon fiber paper two-electrode setup. The results suggest that nanoparticulate NiO/Ni is an active, stable, and noble-metal-free electrocatalyst, which facilitates a method for future water splitting applications.

Elastic Properties of Novel Co- and CoNi-Based Superalloys Determined through Bayesian Inference and Resonant Ultrasound Spectroscopy

Science.gov (United States)

Goodlet, Brent R.; Mills, Leah; Bales, Ben; Charpagne, Marie-Agathe; Murray, Sean P.; Lenthe, William C.; Petzold, Linda; Pollock, Tresa M.

2018-06-01

Bayesian inference is employed to precisely evaluate single crystal elastic properties of novel γ -γ ' Co- and CoNi-based superalloys from simple and non-destructive resonant ultrasound spectroscopy (RUS) measurements. Nine alloys from three Co-, CoNi-, and Ni-based alloy classes were evaluated in the fully aged condition, with one alloy per class also evaluated in the solution heat-treated condition. Comparisons are made between the elastic properties of the three alloy classes and among the alloys of a single class, with the following trends observed. A monotonic rise in the c_{44} (shear) elastic constant by a total of 12 pct is observed between the three alloy classes as Co is substituted for Ni. Elastic anisotropy ( A) is also increased, with a large majority of the nearly 13 pct increase occurring after Co becomes the dominant constituent. Together the five CoNi alloys, with Co:Ni ratios from 1:1 to 1.5:1, exhibited remarkably similar properties with an average A 1.8 pct greater than the Ni-based alloy CMSX-4. Custom code demonstrating a substantial advance over previously reported methods for RUS inversion is also reported here for the first time. CmdStan-RUS is built upon the open-source probabilistic programing language of Stan and formulates the inverse problem using Bayesian methods. Bayesian posterior distributions are efficiently computed with Hamiltonian Monte Carlo (HMC), while initial parameterization is randomly generated from weakly informative prior distributions. Remarkably robust convergence behavior is demonstrated across multiple independent HMC chains in spite of initial parameterization often very far from actual parameter values. Experimental procedures are substantially simplified by allowing any arbitrary misorientation between the specimen and crystal axes, as elastic properties and misorientation are estimated simultaneously.

Combined experimental and ab-initio investigation of the physical properties of Ni{sub 3}Ge and Ni{sub 3}Al

Energy Technology Data Exchange (ETDEWEB)

Dinkel, Markus; Janisch, Rebecca; Pyczak, Florian; Goeken, Mathias [Institute General Materials Properties, University Erlangen-Nuernberg, Erlangen (Germany)

2008-07-01

Germanium is a promising element for brazing alloys to repair single crystalline ni-base superalloys. Germanium has the advantage that it forms an ordered Ni{sub 3}Ge phase with the same crystal structure as Ni{sub 3}Al ({gamma}' phase). The {gamma}' phase is responsible for the excellent mechanical properties of Ni-base superalloys at high temperature. Interdiffusion between the braze and the base material causes a decreasing concentration of germanium from the brazing zone to the base material and vice versa for aluminum. In the {gamma}' precipitates germanium is more and more substituted by aluminum, which should lead to changing properties of the {gamma}' phase between brazing zone center and base material. In our investigations we determined the chemical composition of binary Ni-Ge by energy dispersive spectroscopy in the electron microscope, the lattice constants using X-ray diffraction investigated the mechanical properties by nanoindentation in an atomic force microscope. Additionally, equilibrium lattice constants, energies of formation, bulk moduli and defect energies of pure Ni{sub 3}Ge and Ni{sub 3}Al phases were calculated by means of a spin-polarized ab initio density-functional method in the general-gradient approximation. The results are discussed in the light of the experimental data.

Stability of an Electrodeposited Nanocrystalline Ni-Based Alloy Coating in Oil and Gas Wells with the Coexistence of H2S and CO2

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Yiyong Sui

2017-06-01

Full Text Available The stability of an electrodeposited nanocrystalline Ni-based alloy coating in a H2S/CO2 environment was investigated by electrochemical measurements, weight loss method, and surface characterization. The results showed that both the cathodic and anodic processes of the Ni-based alloy coating were simultaneously suppressed, displaying a dramatic decrease of the corrosion current density. The corrosion of the Ni-based alloy coating was controlled by H2S corrosion and showed general corrosion morphology under the test temperatures. The corrosion products, mainly consisting of Ni3S2, NiS, or Ni3S4, had excellent stability in acid solution. The corrosion rate decreased with the rise of temperature, while the adhesive force of the corrosion scale increased. With the rise of temperature, the deposited morphology and composition of corrosion products changed, the NiS content in the corrosion scale increased, and the stability and adhesive strength of the corrosion scale improved. The corrosion scale of the Ni-based alloy coating was stable, compact, had strong adhesion, and caused low weight loss, so the corrosion rates calculated by the weight loss method cannot reveal the actual oxidation rate of the coating. As the corrosion time was prolonged, the Ni-based coating was thinned while the corrosion scale thickened. The corrosion scale was closely combined with the coating, but cannot fully prevent the corrosive reactants from reaching the substrate.

Determination of the mechanism and extent of surface degradation in Ni-based cathode materials after repeated electrochemical cycling

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Sooyeon Hwang

2016-09-01

Full Text Available We take advantage of scanning transmission electron microscopy and electron energy loss spectroscopy to investigate the changes in near-surface electronic structure and quantify the degree of local degradation of Ni-based cathode materials with the layered structure (LiNi0.8Mn0.1Co0.1O2 and LiNi0.4Mn0.3Co0.3O2 after 20 cycles of delithiation and lithiation. Reduction of transition metals occurs in the near-surface region of cathode materials: Mn is the major element to be reduced in the case of relatively Mn-rich composition, while reduction of Ni ions is dominant in Ni-rich materials. The valences of Ni and Mn ions are complementary, i.e., when one is reduced, the other is oxidized in order to maintain charge neutrality. The depth of degradation zone is found to be much deeper in Ni-rich materials. This comparative analysis provides important insights needed for the devising of new cathode materials with high capacity as well as long lifetime.

Internal carbonitriding behavior of Ni-V, Ni-Cr, and Ni-3Nb alloys

International Nuclear Information System (INIS)

Allen, A.T.; Douglass, D.L.

1999-01-01

Ni-2V, Ni-5V, Ni-12V, Ni-10Cr, Ni-20Cr, and Ni-3Nb alloys were carbonitrided in C 3 H 6 and NH 3 gas mixtures (bal H 2 ) over the range 700--1,000 C. Carbonitridation of Ni-12V and Ni-20Cr in C 3 H 6 /NH 3 /H 2 (1.5/1.5/97 v/o) and (1.5/10/88.5 v/o) produced duplex subscales consisting of near-surface nitrides with underlying carbides. Growth of each zone obeyed the parabolic rate law under most conditions. The presence of carbon generally did not effect the depth of the nitride zones compared to nitriding the alloys in NH 3 /H 2 (10/90 v/o). However, at 700 C, the nitride zones were deeper in the carbonitrided Ni-V alloys and Ni-20Cr. The presence of nitrogen generally increased the depth of the carbide zones in Ni-12V and Ni-20Cr compared to carburizing these alloys in C 3 H 6 /H 2 (1.5/98.5 v/o). VN, CrN, and NbN formed in Ni-V, Ni-Cr, and Ni-Nb alloys, respectively, whereas the underlying carbide layers contained V 4 C 3 in Ni-12V, Cr 3 C 2 above a zone of Cr 7 C 3 in Ni-20Cr, and NbC in Ni-3Nb. The solubilities and diffusivities of nitrogen and carbon in nickel were determined. Nitrogen and carbon each exhibited retrograde solubility with temperature in pure Ni in both carbonitriding environments. Nitrogen diffusion in nickel was generally lower in each carbonitriding mixture compared to nitrogen diffusion in a nitriding environment, except at 700 C when nitrogen diffusion was higher. Carbon diffusion in nickel was generally higher in the carbonitriding environments compared to carbon diffusion in a carburizing environment

Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

International Nuclear Information System (INIS)

Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

2015-01-01

The aim of this study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. According to our study, the salient features for the ternary alloy are a negative SRO parameter between Ni–Cr and a positive between Cr–Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni–Cr and Ni–Fe pairs and positive for Cr–Cr and Fe–Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. The predicted SRO has an impact on point-defect energetics, electron–phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys

Tungsten inert gas (TIG) welding of Ni-rich NiTi plates: functional behavior

Science.gov (United States)

Oliveira, J. P.; Barbosa, D.; Braz Fernandes, F. M.; Miranda, R. M.

2016-03-01

It is often reported that, to successfully join NiTi shape memory alloys, fusion-based processes with reduced thermal affected regions (as in laser welding) are required. This paper describes an experimental study performed on the tungsten inert gas (TIG) welding of 1.5 mm thick plates of Ni-rich NiTi. The functional behavior of the joints was assessed. The superelasticity was analyzed by cycling tests at maximum imposed strains of 4, 8 and 12% and for a total of 600 cycles, without rupture. The superelastic plateau was observed, in the stress-strain curves, 30 MPa below that of the base material. Shape-memory effect was evidenced by bending tests with full recovery of the initial shape of the welded joints. In parallel, uniaxial tensile tests of the joints showed a tensile strength of 700 MPa and an elongation to rupture of 20%. The elongation is the highest reported for fusion-welding of NiTi, including laser welding. These results can be of great interest for the wide-spread inclusion of NiTi in complex shaped components requiring welding, since TIG is not an expensive process and is simple to operate and implement in industrial environments.

Cu-Ni nanowire-based TiO{sub 2} hybrid for the dynamic photodegradation of acetaldehyde gas pollutant under visible light

Energy Technology Data Exchange (ETDEWEB)

Zhu, Shuying [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Xie, Xiaofeng, E-mail: xxfshcn@163.com [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Chen, Sheng-Chieh [College of Science and Engineering, University of Minnesota, Minneapolis, MN 55455 (United States); Tong, Shengrui [Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190 (China); Lu, Guanhong [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Pui, David Y.H. [College of Science and Engineering, University of Minnesota, Minneapolis, MN 55455 (United States); Sun, Jing [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China)

2017-06-30

Graphical abstract: One-dimensional Cu-Ni bimetallic nanowires were introduced into TiO{sub 2}-based matrix to enhance their photocatalysis efficiency and expand their light absorption range. - Highlights: • Cu-Ni nanowire-based TiO{sub 2} hybrid photocatalyst. • One-dimensional electron pathways and surface plasmon resonance effects. • Dynamic photodegradation of acetaldehyde gas pollutant. - Abstract: One-dimensional bimetallic nanowires were introduced into TiO{sub 2}-based matrix to enhance their photocatalysis efficiency and expand their light absorption range in this work. Recently, metal nanowires have attracted many attention in photocatalyst research fields because of their favorable electronic transmission properties and especially in the aspect of surface plasmon resonance effects. Moreover, Cu-Ni bimetallic nanowires (Cu-Ni NWs) have shown better chemical stability than ordinary monometallic nanowires in our recent works. Interestingly, it has been found that Ni sleeves of the bimetallic nanowires also can modify the Schottky barrier of interface between TiO{sub 2} and metallic conductor, so that be beneficial to the separation of photogenerated carriers in the Cu-Ni/TiO{sub 2} network topology. Hence, a novel heterostructured photocatalyst composed of Cu-Ni NWs and TiO{sub 2} nanoparticles (NPs) was fabricated by one-step hydrolysis approach to explore its photocatalytic performance. TEM and EDX mapping images of this TiO{sub 2} NPs @Cu-Ni NWs (TCN) hybrid displayed that Cu-Ni NWs were wrapped by compact TiO{sub 2} layer and retained the one-dimensional structure in matrix. In experiments, the photocatalytic performance of the TCN nanocomposite was significantly enhanced comparing to pure TiO{sub 2}. Acetaldehyde, as a common gas pollutant in the environment, was employed to evaluate the photodegradation efficiency of a series of TCN nanocomposites under continuous feeding. The TCN exhibited excellent potodegradation performance, where the

Laser clad Ni-base alloy added nano- and micron-size CeO 2 composites

Science.gov (United States)

Zhang, Shi Hong; Li, Ming Xi; Cho, Tong Yul; Yoon, Jae Hong; Lee, Chan Gyu; He, Yi Zhu

2008-07-01

Micron-size Ni-base alloy (NBA) powders are mixed with both 1.5 wt% (%) micron-CeO 2 (m-CeO 2) and also 1.0-3.0% nano-CeO 2 (n-CeO 2) powders. These mixtures are coated on low carbon steel (Q235) by 2.0 kW CO 2 laser cladding. The effects on microstructures, microhardness and wear resistance of the coating by the addition of m- and n-CeO 2 powders to NBA (m- and n-CeO 2/NBA) have been investigated. Addition to the primary phases of γ-Ni, Cr 23C 6 and Ni 3B of NBA coating, CeNi 3 shows up both in m- and n-CeO 2/NBA coatings and CeNi 5 appears only in n-CeO 2/NBA coating. Directional dendrite and coarse equiaxed dendrite are grown in m-CeO 2/NBA coating from interface to central zone, whereas multi-oriented dendrite and fine equiaxed dendrite growth by addition of n-CeO 2. The microhardness and wear resistance of coatings are greatly improved by CeO 2 powder addition, and compared to the addition of 1.0% and 3.0%, 1.5% n-CeO 2/NBA is the best. Hardness and wear resistance of the coating improves with decreasing CeO 2 size from micron to nano.

NI Based System for Seu Testing of Memory Chips for Avionics

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Boruzdina Anna

2016-01-01

Full Text Available This paper presents the results of implementation of National Instrument based system for Single Event Upset testing of memory chips into neutron generator experimental facility, which used for SEU tests for avionics purposes. Basic SEU testing algorithm with error correction and constant errors detection is presented. The issues of radiation shielding of NI based system are discussed and solved. The examples of experimental results show the applicability of the presented system for SEU memory testing under neutrons influence.

A Magnetic Resonance Imaging Receiver Design Based on NI PXIe-7966R

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HU Jin-jie

2017-12-01

Full Text Available A magnetic resonance imaging receiver design based on NI PXIe-7966R is proposed, with which the magnetic resonance signals are sampled directly and down-converted digitally, the raw data are uploaded and the magnetic resonance image are restored. The system-level digital signal processing (DSP development tools offered by NI LabVIEW field programmable gate array (FPGA was used for FPGA function modeling, simulation and automatic code generation of hardware description language (HDL. It was very flexible during the digital down conversion (DDC designing. The sampling rate of this module was 50 Mbps, and the receiver bandwidth could be varied between 100 Hz and 1 MHz. The experimental results showed that the receiver design is a high performance magnetic resonance receiver solution.

Tensile mechanical properties of Ni-based superalloy of nanophases using molecular dynamics simulation

Energy Technology Data Exchange (ETDEWEB)

Ma, Lei; Hu, Wangyu [College of Materials Science and Engineering, Hunan University, Changsha (China); Department of Applied Physics, Hunan University, Changsha (China); Xiao, Shifang; Deng, Huiqiu [Department of Applied Physics, Hunan University, Changsha (China)

2016-04-15

The mechanical properties of Ni/Ni{sub 3}Al monocrystal of nanophases with varying temperatures, strain rates, and phase sizes have been studied using molecular dynamics simulation. The simulation results show that the primary deformation mechanisms in Ni/Ni{sub 3}Al monocrystal of nanophases were slip bands and antiphase boundaries at room temperature. The studies on the effects of temperature showed that the yield strain, yield strength, and elastic module decreased as temperature increased. However, the influences of strain rate and phase size on the mechanical properties of Ni/Ni{sub 3}Al monocrystal of nanophases showed that the high strain rate led to the increase of yield stress, and the phase sizes had no significant influence on the maximum yield stress. In addition, the behavior of crack propagation in the model of Ni/Ni{sub 3}Al interface was investigated under cyclic loading, and it was found that the interface of Ni/Ni{sub 3}Al was resistance to the fatigue crack propagation. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

The adherence of aluminide coatings on MANET II stainless steel and their effect on its mechanical properties

International Nuclear Information System (INIS)

Sample, T.; Fenici, P.; Kolbe, H.; Orecchia, L.

1994-01-01

This paper describes the production and testing of two different aluminide coatings on the surface of MANET II stainless steel. The coatings were produced by heat treatment of a pure aluminium layer (∼ 100 μm) which had been deposited by vacuum plasma spray. Series 1 coatings were produced by a single heat treatment (1023 K/2h) while series 2 coatings were produced by two consecutive heat treatments (1348 K/30 min, 1023 K/2h). Series 1 coatings were ∼ 120 μm thick, richer in aluminium and harder than series 2 coatings which formed two layers of ∼ 120 μm each. Due to their softer character, series 2 coatings exhibited a greater resistance to cracking under cyclic testing than series 1 coatings. Tensile tests of coated specimens indicated that the coating procedures did not degrade the mechanical properties of the bulk MANET II. (author) 8 refs.; 3 figs.; 3 tabs

Open volume defects and magnetic phase transition in Fe{sub 60}Al{sub 40} transition metal aluminide

Energy Technology Data Exchange (ETDEWEB)

Liedke, M. O., E-mail: m.liedke@hzdr.de; Anwand, W.; Butterling, M.; Wagner, A. [Institute of Radiation Physics, Helmholtz-Zentrum Dresden - Rossendorf, Bautzner Landstraße 400, 01328 Dresden (Germany); Bali, R.; Cornelius, S.; Potzger, K. [Institute of Ion Beam Physics and Materials Research, Helmholtz-Zentrum Dresden - Rossendorf, Bautzner Landstraße 400, 01328 Dresden (Germany); Trinh, T. T. [Institute of Radiation Physics, Helmholtz-Zentrum Dresden - Rossendorf, Bautzner Landstraße 400, 01328 Dresden (Germany); Technical University Dresden, Helmholtzstr. 10, 01609 Dresden (Germany); Salamon, S.; Walecki, D.; Smekhova, A.; Wende, H. [Faculty of Physics and Center for Nanointegration Duisburg-Essen (CENIDE), University of Duisburg-Essen, Lotharstraße 1, 47048 Duisburg (Germany)

2015-04-28

Magnetic phase transition in the Fe{sub 60}Al{sub 40} transition metal aluminide from the ferromagnetic disordered A2-phase to the paramagnetic ordered B2-phase as a function of annealing up to 1000 °C has been investigated by means of magneto-optical and spectroscopy techniques, i.e., Kerr effect, positron annihilation, and Mössbauer spectroscopy. The positron annihilation spectroscopy has been performed in-situ sequentially after each annealing step at the Apparatus for In-situ Defect Analysis that is a unique tool combining positron annihilation spectroscopy with temperature treatment, material evaporation, ion irradiation, and sheet resistance measurement techniques. The overall goal was to investigate the importance of the open volume defects onto the magnetic phase transition. No evidence of variation in the vacancy concentration in matching the magnetic phase transition temperature range (400–600 °C) has been found, whereas higher temperatures showed an increase in the vacancy concentration.

Characterization and Performance Test of Palm Oil Based Bio-Fuel Produced Via Ni/Zeolite-Catalyzed Cracking Process

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Sri Kadarwati

2015-02-01

Full Text Available Catalytic cracking process of palm oil into bio-fuel using Ni/zeolite catalysts (2-10% wt. Ni at various reaction temperatures (400-500oC in a flow-fixed bed reactor system has been carried out. Palm oil was pre-treated to produce methyl ester of palm oil as feedstock in the catalytic cracking reactions. The Ni/zeolite catalysts were prepared by wetness impregnation method using Ni(NO32.6H2O as the precursor. The products were collected and analysed using GC, GC-MS, and calorimeter. The effects of process temperatures and Ni content in Ni/zeolite have been studied. The results showed that Ni-2/zeolite could give a yield of 99.0% at 500oC but only produced gasoline fraction of 18.35%. The physical properties of bio-fuel produced in this condition in terms of density, viscosity, flash point, and specific gravity were less than but similar to commercial fuel. The results of performance test in a 4-strike engine showed that the mixture of commercial gasoline (petrol and bio-fuel with a ratio of 9:1 gave similar performance to fossil-based gasoline with much lower CO and O2 emissions and more efficient combustion

Crystal structures and magnetic properties of iron (III)-based phosphates: Na4NiFe(PO4)3 and Na2Ni2Fe(PO4)3

International Nuclear Information System (INIS)

Essehli, Rachid; Bali, Brahim El; Benmokhtar, Said; Bouziane, Khalid; Manoun, Bouchaib; Abdalslam, Mouner Ahmed; Ehrenberg, Helmut

2011-01-01

Graphical abstract: A perspective view of the Na 2 Ni 2 Fe(PO 4 ) 3 structure along the [0 0 1] direction. Both compounds seem to exibit antiferromagnetic interactions between magnetic entities at low temperature. Display Omitted Research highlights: → Nasicon and Alluaudite compounds, Iron(III)-based phosphates, Crystal structures of Na 4 NiFe(PO 4 ) 3 and Na 2 Ni 2 Fe(PO 4 ) 3 . → Magnetism behaviours of Na 4 NiFe(PO 4 ) 3 and Na 2 Ni 2 Fe(PO 4 ) 3 . → Antiferromagnetism interactions. → Mossbauer spectroscopy. - Abstract: Crystal structures from two new phosphates Na 4 NiFe(PO 4 ) 3 (I) and Na 2 Ni 2 Fe(PO 4 ) 3 (II) have been determined by single crystal X-ray diffraction analysis. Compound (I) crystallizes in a rhombohedral system (S. G: R-3c, Z = 6, a = 8.7350(9) A, c = 21.643(4) A, R 1 = 0.041, wR 2 =0.120). Compound (II) crystallizes in a monoclinic system (S. G: C2/c, Z = 4, a = 11.729(7) A, b = 12.433(5) A, c = 6.431(2) A, β = 113.66(4) o , R 1 = 0.043, wR 2 =0.111). The three-dimensional structure of (I) is closely related to the Nasicon structural type, consisting of corner sharing [(Ni/Fe)O 6 ] octahedra and [PO 4 ] tetrahedra forming [NiFe(PO 4 ) 3 ] 4+ units which align in chains along the c-axis. The Na + cations fill up trigonal antiprismatic sites within these chains. The crystal structure of (II) belongs to the alluaudite type. Its open framework results from [Ni 2 O 10 ] units of edge-sharing [NiO 6 ] octahedra, which alternate with [FeO 6 ] octahedra that form infinite chains. Coordination of these chains yields two distinct tunnels in which site Na + . The magnetization data of compound (I) reveal antiferromagnetic (AFM) interactions by the onset of deviations from a Curie-Weiss behaviour at low temperature as confirmed by Moessbauer measurements performed at 4.2 K. The corresponding temperature dependence of the reciprocal susceptibility χ -1 follows a typical Curie-Weiss behaviour for T > 105 K. A canted AFM state is proposed for

Validation of site-specific soil Ni toxicity thresholds with independent ecotoxicity and biogeochemistry data for elevated soil Ni

International Nuclear Information System (INIS)

Hale, Beverley; Gopalapillai, Yamini; Pellegrino, Amanda; Jennett, Tyson; Kikkert, Julie; Lau, Wilson; Schlekat, Christian; McLaughlin, Mike J.

2017-01-01

The Existing Substances Regulation Risk Assessments by the European Union (EU RA) generated new toxicity data for soil organisms exposed to Ni added to sixteen field-collected soils with low background concentration of metals and varying physico-chemical soil characteristics. Using only effective cation exchange capacity (eCEC) as a bioavailability correction, chronic toxicity of Ni in soils with a wide range of characteristics could be predicted within a factor of two. The objective of the present study was to determine whether this was also the case for three independent data sets of Ni toxicity thresholds. Two of the data sets were from Community Based Risk Assessments in Port Colborne ON, and Sudbury ON (Canada) for soils containing elevated concentrations of Ni, Co and Cu arising from many decades of Ni mining, smelting and refining. The third data set was the Metals in Asia study of soluble Ni added to field soils in China. These data yielded 72 leached and aged EC 10 /NOEC values for soil Ni, for arthropods, higher plants and woodlot structure and function. These were reduced to nine most sensitive single or geometric mean species/function endpoints, none of which were lower than the HC 5 predicted for a soil with an eCEC of 20 cmol/kg. Most of these leached and aged EC 10 /NOEC values were from soils co-contaminated with Cu, in some cases at its median HC 5 as predicted by the EU RA from soil characteristics. We conclude that the EU RA is protective of Ni toxicity to higher-tier ecological endpoints, including in mixture with Cu, before the assessment factor of 2 is applied. We suggest that for prospective risk assessment, the bioavailability based PNEC (HC 5 /2) be used as a conservative screen, but for retrospective and site-specific risk assessment, the bioavailability based HC 5 is sufficient. - Highlights: • Higher-tier ecotoxicity thresholds calculated for field soils with elevated Ni. • Adjusted for Ni bioavailability using soil eCEC and species

Enhancing Sulfur Tolerance of Ni-Based Cermet Anodes of Solid Oxide Fuel Cells by Ytterbium-Doped Barium Cerate Infiltration.

Science.gov (United States)

Li, Meng; Hua, Bin; Luo, Jing-Li; Jiang, San Ping; Pu, Jian; Chi, Bo; Li, Jian

2016-04-27

Conventional anode materials for solid oxide fuel cells (SOFCs) are Ni-based cermets, which are highly susceptible to deactivation by contaminants in hydrocarbon fuels. Hydrogen sulfide is one of the commonly existed contaminants in readily available natural gas and gasification product gases of pyrolysis of biomasses. Development of sulfur tolerant anode materials is thus one of the critical challenges for commercial viability and practical application of SOFC technologies. Here we report a viable approach to enhance substantially the sulfur poisoning resistance of a Ni-gadolinia-doped ceria (Ni-GDC) anode through impregnation of proton conducting perovskite BaCe0.9Yb0.1O3-δ (BCYb). The impregnation of BCYb nanoparticles improves the electrochemical performance of the Ni-GDC anode in both H2 and H2S containing fuels. Moreover, more importantly, the enhanced stability is observed in 500 ppm of H2S/H2. The SEM and XPS analysis indicate that the infiltrated BCYb fine particles inhibit the adsorption of sulfur and facilitate sulfur removal from active sites, thus preventing the detrimental interaction between sulfur and Ni-GDC and the formation of cerium sulfide. The preliminary results of the cell with the BCYb+Ni-GDC anode in methane fuel containing 5000 ppm of H2S show the promising potential of the BCYb infiltration approach in the development of highly active and stable Ni-GDC-based anodes fed with hydrocarbon fuels containing a high concentration of sulfur compounds.

Physical and mechanical metallurgy of NiAl

Science.gov (United States)

Noebe, Ronald D.; Bowman, Randy R.; Nathal, Michael V.

1994-01-01

Considerable research has been performed on NiAl over the last decade, with an exponential increase in effort occurring over the last few years. This is due to interest in this material for electronic, catalytic, coating and especially high-temperature structural applications. This report uses this wealth of new information to develop a complete description of the properties and processing of NiAl and NiAl-based materials. Emphasis is placed on the controlling fracture and deformation mechanisms of single and polycrystalline NiAl and its alloys over the entire range of temperatures for which data are available. Creep, fatigue, and environmental resistance of this material are discussed. In addition, issues surrounding alloy design, development of NiAl-based composites, and materials processing are addressed.

Fabrication and Properties of Iron-based Soft Magnetic Composites Coated with NiZnFe2O4

Directory of Open Access Journals (Sweden)

WU Shen

2017-07-01

Full Text Available This paper focuses on iron-based soft magnetic composites which were synthesized by utilizing the sol-gel method prepared Ni-Zn ferrite particles as insulating compound to coat iron powder, and the influence of NiZnFe2O4 content and molding pressure on the magnetic properties was studied. The morphology, magnetic properties and density of Ni-Zn ferrite insulated compacts were investigated. Scanning electron microscope,line-scan EDX analysis and distribution maps show that the iron particle surface is covered with a thin layer of uniform Ni-Zn ferrites. The existing of the insulating layer can effectively improve the electrical resistivity of soft magnetic composites. Magnetic measurements show that the real part of permeability decreases with the increase of the Ni-Zn ferrite content, and the sample with 3%(mass fraction, the same below Ni-Zn ferrite has an acceptable real part and minimum imaginary part of permeability in comparison with other samples. Results show that the addition of NiZnFe2O4 can dramatically decrease the internal magnetic loss, the magnetic loss of coated samples decreases by 83.8% as compared with that of uncoated samples at 100kHz. The density of the Fe-3%NiZnFe2O4 compacts reaches 7.14g/cm3 and the saturation magnetization is 1.47T when the molding pressure is 1000MPa.

El Niño indices based on subareas of SST in Pacific

Science.gov (United States)

Song, Wanjiao; Dong, Qing; Xue, Cunjin; Hou, Xueyan; Qin, Lijuan

2014-11-01

El Niño continues the most important coupled ocean-atmosphere phenomenon to cause global climate variability on seasonal to inter annual time scales. The first independent spatial mode which carried out by EOF analysis of tropical and north Pacific sea surface temperature (SST) for the period of 1985-2009 in AVHRR dataset is found to be associated with well-known regional climate phenomena: the El Niño. This paper addresses the need for a reliable El Niño index that allows for the historical definition of El Niño events in the instrumental record back to 1985-2009 with a new perspective. For quantitative purposes, possible definitions are explored that match the El Niño identified historically in 1985-2009, and it is suggested that an El Niño can be said to occur if difference of sea surface temperature (SST) anomalies between the tropical and north Pacific exceeds 0.6 times standard deviation for 5 months or more. An advantage of such a definition is that it combines the characteristics between tropical and north Pacific. Through seasonal analysis of SST in El Niño event, we found that the El Niño events are almost beginning in boreal spring or perhaps boreal summer and peak from November to February. It provides a more complete and flexible description of the El Niño phenomenon than single area in tropical Pacific.

Assessment of the crack growth characteristics at the low fatigue limit of a multi-pass welded Ni-based alloy 617

Energy Technology Data Exchange (ETDEWEB)

Park, Young Soo; Bae, Dong Ho [Sungkyunkwan University, Suwon (Korea, Republic of)

2014-04-15

It has become known that the most effective methodology for green power plant systems is to increase the generating efficiency of steam power plants. Among the materials developed to improve the performance, it is known that the most practical and applicable materials are Ni-based Alloys. However, it is necessary to first guarantee mechanical reliability of the weld for applying these Ni-based Alloys. In this study, firstly, the fatigue strength of multi-pass welded Ni-based Alloy 617 in as-welded and post weld heat-treated conditions were assessed. And then the crack growth characteristics at the low fatigue limit of them were assessed. From the results, fatigue strength of the welds those were post weld heat treated did not show large difference compare to not heat-treated ones. These results mean that the weld of Ni-based Alloy 617 is not influenced remarkably by post weld heat treatment in the metallurgical and mechanical changes. However, it was found that the fatigue crack grew at the low fatigue limit, which was about 48.4% (327 MPa) of the static tensile strength(675.1 MPa) of the weld, and 43.1% of the base material (759.4 MPa).

Towards deriving Ni-rich cathode and oxide-based anode materials from hydroxides by sharing a facile co-precipitation method.

Science.gov (United States)

Qiu, Haifa; Du, Tengfei; Wu, Junfeng; Wang, Yonglong; Liu, Jian; Ye, Shihai; Liu, Sheng

2018-05-22

Although intensive studies have been conducted on layered transition metal oxide(TMO)-based cathode materials and metal oxide-based anode materials for Li-ion batteries, their precursors generally follow different or even complex synthesis routes. To share one route for preparing precursors of the cathode and anode materials, herein, we demonstrate a facile co-precipitation method to fabricate Ni-rich hydroxide precursors of Ni0.8Co0.1Mn0.1(OH)2. Ni-rich layered oxide of LiNi0.8Co0.1Mn0.1O2 is obtained by lithiation of the precursor in air. An NiO-based anode material is prepared by calcining the precursor or multi-walled carbon nanotubes (MWCNTs) incorporated precursors. The pre-addition of ammonia solution can simplify the co-precipitation procedures and the use of an air atmosphere can also make the heat treatment facile. LiNi0.8Co0.1Mn0.1O2 as the cathode material delivers a reversible capacity of 194 mA h g-1 at 40 mA g-1 and a notable cycling retention of 88.8% after 100 cycles at 200 mA g-1. This noticeable performance of the cathode arises from a decent particle morphology and high crystallinity of the layered oxides. As the anode material, the MWCNTs-incorporated oxides deliver a much higher reversible capacity of 811.1 mA h g-1 after 200 cycles compared to the pristine oxides without MWCNTs. The improvement on electrochemical performance can be attributed to synergistic effects from MWCNTs incorporation, including reinforced electronic conductivity, rich meso-pores and an alleviated volume effect. This facile and sharing method may offer an integrated and economical approach for commercial production of Ni-rich electrode materials for Li-ion batteries.

On the widths of the hysteresis of mechanically and thermally induced martensitic transformations in Ni-Ti-based shape memory alloys

Energy Technology Data Exchange (ETDEWEB)

Jaeger, Stefanie; Maass, Burkhard; Frenzel, Jan; Schmidt, Marvin; Ullrich, Johannes; Seelecke, Stefan; Schuetze, Andreas; Kastner, Oliver; Eggeler, Gunther [Bochum Univ. (Germany). Inst. fuer Werkstoffe

2015-10-15

It is well known that a good crystallographic compatibility between austenite and martensite in Ni-Ti-based shape memory alloys results in narrow thermal hystereses (e.g. Ball and James, Arch. Ration. Mech. Anal., 1987). The present work suggests that a good crystallographic fit is moreover associated with a small mechanical hysteresis width, observed during a forward and reverse stress-induced transformation. Furthermore, shape memory alloys with a good crystallographic fit show smaller transformation strains. The results obtained in the present study suggest that these correlations are generic and apply to binary Ni-Ti (with varying Ni contents) and quaternary Ni-Ti-Cu-X (X = Cr, Fe, V) alloys. For binary Ni-Ti, it was observed that Ni-rich compositions (good lattice fit) show a lower accumulation of irreversible strains during pseudoelastic cycling.

Synergy in Lignin Upgrading by a Combination of Cu-Based Mixed Oxide and Ni-Phosphide Catalysts in Supercritical Ethanol.

Science.gov (United States)

Korányi, Tamás I; Huang, Xiaoming; Coumans, Alessandro E; Hensen, Emiel J M

2017-04-03

The depolymerization of lignin to bioaromatics usually requires a hydrodeoxygenation (HDO) step to lower the oxygen content. A mixed Cu-Mg-Al oxide (CuMgAlO x ) is an effective catalyst for the depolymerization of lignin in supercritical ethanol. We explored the use of Ni-based cocatalysts, i.e. Ni/SiO 2 , Ni 2 P/SiO 2 , and Ni/ASA (ASA = amorphous silica alumina), with the aim of combining lignin depolymerization and HDO in a single reaction step. While the silica-supported catalysts were themselves hardly active in lignin upgrading, Ni/ASA displayed comparable lignin monomer yield as CuMgAlO x . A drawback of using an acidic support is extensive dehydration of the ethanol solvent. Instead, combining CuMgAlO x with Ni/SiO 2 and especially Ni 2 P/SiO 2 proved to be effective in increasing the lignin monomer yield, while at the same time reducing the oxygen content of the products. With Ni 2 P/SiO 2 , the lignin monomer yield was 53 wt %, leading to nearly complete deoxygenation of the aromatic products.

Room-temperature ferromagnetic transitions and the temperature dependence of magnetic behaviors in FeCoNiCr-based high-entropy alloys

Science.gov (United States)

Na, Suok-Min; Yoo, Jin-Hyeong; Lambert, Paul K.; Jones, Nicholas J.

2018-05-01

High-entropy alloys (HEAs) containing multiple principle alloying elements exhibit unique properties so they are currently receiving great attention for developing innovative alloy designs. In FeCoNi-based HEAs, magnetic behaviors strongly depend on the addition of alloying elements, usually accompanied by structural changes. In this work, the effect of non-magnetic components on the ferromagnetic transition and magnetic behaviors in equiatomic FeCoNiCrX (X=Al, Ga, Mn and Sn) HEAs was investigated. Alloy ingots of nominal compositions of HEAs were prepared by arc melting and the button ingots were cut into discs for magnetic measurements as functions of magnetic field and temperature. The HEAs of FeCoNiCrMn and FeCoNiCrSn show typical paramagnetic behaviors, composed of solid solution FCC matrix, while the additions of Ga and Al in FeCoNiCr exhibit ferromagnetic behaviors, along with the coexistence of FCC and BCC phases due to spinodal decomposition. The partial phase transition in both HEAs with the additions of Ga and Al would enhance ferromagnetic properties due to the addition of the BCC phase. The saturation magnetization for the base alloy FeCoNiCr is 0.5 emu/g at the applied field of 20 kOe (TC = 104 K). For the HEAs of FeCoNiCrGa and FeCoNiCrAl, the saturation magnetization significantly increased to 38 emu/g (TC = 703 K) and 25 emu/g (TC = 277 K), respectively. To evaluate the possibility of solid solution FCC and BCC phases in FeCoNiCr-type HEAs, we introduced a parameter of valence electron concentration (VEC). The proposed rule for solid solution formation by the VEC was matched with FeCoNiCr-type HEAs.

MnNi-based spin valve sensors combining high thermal stability, small footprint and pTesla detectivities

Science.gov (United States)

Silva, Marília; Leitao, Diana C.; Cardoso, Susana; Freitas, Paulo

2018-05-01

Magnetoresistive sensors with high thermal robustness, low noise and high spatial resolution are the answer to a number of challenging applications. Spin valve sensors including MnNi as antiferromagnet layer provide higher exchange bias field and improved thermal stability. In this work, the influence of the buffer layer type (Ta, NiFeCr) and thickness on key sensor parameters (e.g. offset field, Hf) is investigated. A Ta buffer layer promotes a strong (111) texture which leads to a higher value of MR. In contrast, Hf is lower for NiFeCr buffer. Micrometric sensors display thermal noise levels of 1 nT/Hz1/2 and 571 pT/Hz1/2 for a sensor height (h) of 2 and 4 μm, respectively. The temperature dependence of MR and sensitivity is also addressed and compared with MnIr based spin valves. In this case, MR abruptly decreases after heating at 160°C (without magnetic field), contrary to MnNi-based spin valves, where only a 10% MR decrease (relative to the initial value) is seen at 275°C. Finally, to further decrease the noise levels and improve detectivity, MnNi spin-valves are deposited vertically, and connected in parallel and series (in-plane) to create a device with low resistance and high sensitivity. A field detection at thermal level of 346 pT/Hz1/2 is achieved for a device with a total of 300 SVs (4 vertical, 15 in series, 5 in parallel).

Biocorrosion investigation of two shape memory nickel based alloys: Ni-Mn-Ga and thin film NiTi.

Science.gov (United States)

Stepan, L L; Levi, D S; Gans, E; Mohanchandra, K P; Ujihara, M; Carman, G P

2007-09-01

Thin film nitinol and single crystal Ni-Mn-Ga represent two new shape memory materials with potential to be used as percutaneously placed implant devices. However, the biocompatibility of these materials has not been adequately assessed. Immersion tests were conducted on both thin film nitinol and single crystal Ni-Mn-Ga in Hank's balanced salt solution at 37 degrees C and pH 7.4. After 12 h, large pits were found on the Ni-Mn-Ga samples while thin film nitinol displayed no signs of corrosion. Further electrochemical tests on thin film nitinol samples revealed breakdown potentials superior to a mechanically polished nitinol disc. These results suggest that passivation or electropolishing of thin film nitinol maybe unnecessary to promote corrosion resistance.

Creep Crack Initiation and Growth Behavior for Ni-Base Superalloys

Science.gov (United States)

Nagumo, Yoshiko; Yokobori, A. Toshimitsu, Jr.; Sugiura, Ryuji; Ozeki, Go; Matsuzaki, Takashi

The structural components which are used in high temperature gas turbines have various shapes which may cause the notch effect. Moreover, the site of stress concentration might have the heterogeneous microstructural distribution. Therefore, it is necessary to clarify the creep fracture mechanism for these materials in order to predict the life of creep fracture with high degree of accuracy. In this study, the creep crack growth tests were performed using in-situ observational testing machine with microscope to observe the creep damage formation and creep crack growth behavior. The materials used are polycrystalline Ni-base superalloy IN100 and directionally solidified Ni-base superalloy CM247LC which were developed for jet engine turbine blades and gas turbine blades in electric power plants, respectively. The microstructural observation of the test specimens was also conducted using FE-SEM/EBSD. Additionally, the analyses of two-dimensional elastic-plastic creep finite element using designed methods were conducted to understand the effect of microstructural distribution on creep damage formation. The experimental and analytical results showed that it is important to determine the creep crack initiation and early crack growth to predict the life of creep fracture and it is indicated that the highly accurate prediction of creep fracture life could be realized by measuring notch opening displacement proposed as the RNOD characteristic.

Thermal barrier coatings with a double-layer bond coat on Ni{sub 3}Al based single-crystal superalloy

Energy Technology Data Exchange (ETDEWEB)

Zhou, Xin [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Xu, Zhenhua; Mu, Rende [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); He, Limin, E-mail: he_limin@yahoo.com [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Huang, Guanghong [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Cao, Xueqiang, E-mail: xcao@ciac.ac.cn [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China)

2014-04-05

Highlights: • Thermal barrier coatings with a double-layer bond coat of (Ni,Pt)Al and NiCrAlYSi. • Good adherence at all interfaces within TBC system. • The underlying (Ni,Pt)Al layer can supply abundant Al content for the upper NiCrAlYSi layer. • Crack nucleation, propagation and coalescence lead to the failure of coating. -- Abstract: Electron-beam physical vapor deposited thermal barrier coatings (TBCs) with a double-layer bond coat of (Ni,Pt)Al and NiCrAlYSi were prepared on a Ni{sub 3}Al based single-crystal superalloy. Phase and cross-sectional microstructure of the developed coatings were studied by using X-ray diffraction (XRD) and scanning electron microscope (SEM), respectively. The experimental results show good adherence at all interfaces within this system. Furthermore, oxidation resistance and elements interdiffusion behavior of the double-layer bond coat were also investigated. The double-layer bond coat system exhibits a better scale adherence than the single layer bond coat systems since the underlying (Ni,Pt)Al layer can supply abundant Al for the upper NiCrAlYSi layer. Finally, thermal cycling behavior of the double-layer bond coat TBC was evaluated and the failure mechanism was discussed. Crack nucleation, propagation and coalescence caused by TGO growth stress and the thermal expansion mismatch stress between TGO and bond coat can be mainly responsible for the spallation of this coating.

Ultrathin NiO/NiFe2O4 Nanoplates Decorated Graphene Nanosheets with Enhanced Lithium Storage Properties

International Nuclear Information System (INIS)

Du, Dejian; Yue, Wenbo; Fan, Xialu; Tang, Kun; Yang, Xiaojing

2016-01-01

Highlights: • Ultrathin NiO/NiFe 2 O 4 nanoplates derived from NiFe layered double hydroxides are fabricated on the graphene. • NiO/NiFe 2 O 4 nanoplates on the graphene show superior electrochemical performance compared to pure NiO/NiFe 2 O 4 aggregates. • The effects of the content and the particle size/component of NiO/NiFe 2 O 4 on the electrochemical performances are studied. • Graphene-encapsulated NiO/NiFe 2 O 4 is prepared and shows slightly decreased performance compared to graphene-based composite. - Abstract: As anode materials for lithium-ion batteries, bicomponent metal oxide composites show high reversible capacities; but the morphology and particle size of the composites are hardly controllable, which may reduce their electrochemical properties. In this work, ultrathin NiO/NiFe 2 O 4 nanoplates with a diameter of 5 ∼ 7 nm and a thickness of ∼2 nm are controllably fabricated on the graphene derived from NiFe layered double hydroxides (NiFe-LDHs), and exhibit superior electrochemical performance compared to pure NiO/NiFe 2 O 4 aggregates without graphene. The nanosized NiO and NiFe 2 O 4 plates are separated from each other and the graphene substrate can prevent the aggregation of NiO/NiFe 2 O 4 as well as enhance the electronic conductivity of the composite, which is beneficial to improving the electrochemical performance. Moreover, the effects of the content and the particle size/component of NiO/NiFe 2 O 4 on the electrochemical performances are also studied in order to achieve optimal performance. Ultrathin NiO/NiFe 2 O 4 nanoplates are further encapsulated by graphene nanosheets and show slightly decreased performance compared to those supported by graphene nanosheets. The different electrochemical behaviors of graphene-containing composites may be attributed to the different interactions between graphene nanosheets and NiO/NiFe 2 O 4 nanoplates.

Iron aluminide weld overlay coatings for boiler tube protection in coal-fired low NOx boilers

Energy Technology Data Exchange (ETDEWEB)

Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

1997-12-01

Iron aluminide weld overlay coatings are currently being considered for enhanced sulfidation resistance in coal-fired low NO{sub x} boilers. The use of these materials is currently limited due to hydrogen cracking susceptibility, which generally increases with an increase in aluminum concentration of the deposit. The overall objective of this program is to attain an optimum aluminum content with good weldability and improved sulfidation resistance with respect to conventional materials presently in use. Research has been initiated using Gas Tungsten Arc Welding (GTAW) in order to achieve this end. Under different sets of GTAW parameters (wire feed speed, current), both single and multiple pass overlays were produced. Characterization of all weldments was conducted using light optical microscopy, scanning electron microscopy, and electron probe microanalysis. Resultant deposits exhibited a wide range of aluminum contents (5--43 wt%). It was found that the GTAW overlays with aluminum contents above {approximately}10 wt% resulted in cracked coatings. Preliminary corrosion experiments of 5 to 10 wt% Al cast alloys in relatively simple H{sub 2}/H{sub 2}S gas mixtures exhibited corrosion rates lower than 304 stainless steel.

Optimization of Ni-Based WC/Co/Cr Composite Coatings Produced by Multilayer Laser Cladding

Directory of Open Access Journals (Sweden)

Andrea Angelastro

2013-01-01

Full Text Available As a surface coating technique, laser cladding (LC has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr composite coatings were fabricated by the multilayer laser cladding technique (MLC. An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.

Oxidation behavior of HVOF sprayed Ni-5Al coatings deposited on Ni- and Fe-based superalloys under cyclic condition

International Nuclear Information System (INIS)

Mahesh, R.A.; Jayaganthan, R.; Prakash, S.

2008-01-01

Ni-5Al coating was obtained on three superalloy substrates viz. Superni 76, Superni 750 and Superfer 800 using high velocity oxy-fuel (HVOF) spray process. Oxidation studies were carried out on both bare and coated superalloy substrates in air at 900 deg. C for 100 cycles. The weight change was measured at the end of each cycle and observed that the weight gain was high in Superni 750 alloy when compared to Superni 76 and Superfer 800. A nearly parabolic oxidation behavior was observed for Ni-5Al coated Superni 750 and Superfer 800 alloys but a Ni-5Al coated Superni 76 substrate showed a slight deviation. The scale was analysed using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDAX) and electron probe microanalysis (EPMA). The coating increased the oxidation resistance for all the alloy substrates at 900 deg. C. Among the three-coated superalloys, Superfer 800 substrate has shown the best resistance to oxidation. The protective nature of the Ni-5Al coated superalloys was due to the formation of protective oxide scales such as NiO, Al 2 O 3 and Cr 2 O 3

High Temperature Degradation of Powder-processed Ni-based Superalloy

Directory of Open Access Journals (Sweden)

Natália Luptáková

2015-05-01

Full Text Available The aim of present work is to study the high temperature degradation of the powder-processed polycrystalline superalloy Ni-15Cr-18Co-4Al-3.5Ti-5Mo. This superalloy has been applied as material for grips of a creep machine. The material was exposed at 1100 °C for about 10 days at 10 MPa stress. During the creep test occurred unacceptable creep deformation of grips as well as severe surface oxidation with scales peeling off. Three types of the microstructure were observed in the studied alloy: (i unexposed state; (ii heat treated (annealing - 10 min/1200 °C and (iii after using as a part of the equipment of the creep machine during the creep test. It is shown that the microstructure degradation resulting from the revealed γ´ phase fcc Ni3(Al,Ti particles preferentially created at the grain boundaries of the samples after performing creep tests affects mechanical properties of the alloy and represents a significant contribution to all degradation processes affecting performance and service life of the creep machine grips. Based on investigation and obtained results, the given material is not recommended to be used for grips of creep machine at temperatures above 1000 °C.

Martensitic transformation and shape memory effect in polycomponent TiNi-based alloys

International Nuclear Information System (INIS)

Khachin, V.N.; Voronin, V.P.; Sivokha, V.P.; Pushin, V.G.

1995-01-01

The results of martesitic transformation (MT) and shape memory effect (SME) in quaternary Ti 50 (NiCoCu) 50 , Ti 50 (NiFeCu) 50 and (TiAl) 50 (NiCu) 50 alloys studies are generalized in this paper. On alloying TiNi simultaneously by two elements, their individual effect on MT and SME is conserved. Martensitic transformations B2→R and B2→B19' are almost simultaneously realizing in a binary TiNi. One can selectively control each of two MT channels by selecting property of alloying elements. As a result, the alloys having any sequences of MT and their realizations temperatures, including simultaneous realization of two MTs at low temperatures, which was not observed earlier, can be produced. (orig.)

Magnetoviscoelastic characteristics of superparamagnetic oxides (Fe, Ni) based ferrofluids

Energy Technology Data Exchange (ETDEWEB)

Katiyar, Ajay, E-mail: ajay_k@ric.drdo.in [Research and Innovation Centre (DRDO), IIT Madras Research Park, Chennai 600113 (India); Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Dhar, Purbarun [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar, Punjab 140001 (India); Nandi, Tandra [Defence Materials and Stores Research and Development Establishment (DRDO), G.T. Road, Kanpur 208013 (India); Das, Sarit K. [Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar, Punjab 140001 (India)

2017-08-15

Highlights: • The magnetoviscous effect in ferrofluids in the presence of magnetic field is investigated. • Oxides of Fe and Ni are dispersed in oil to formulate the ferrofluids. • Drastic enhancement in the yield stress and viscosity under the magnetic field is observed for Fe{sub 3}O{sub 4}-based ferrofluids. • Viscoelastic properties of the formulated ferrofluids demonstrate the strong function of magnetic field. • The increase in temperature reduces the magneto-viscous effect in ferrofluids under the magnetic field. - Abstract: Ferrofluids have been popular among the academic and scientific communities owing to their intelligent physical characteristics under external stimuli and are in fact among the first nanotechnology products to be employed in real world applications. However, studies on the magnetoviscoelastic behavior of concentrated ferrofluids, especially of superparamagnetic oxides of iron and nickel are rare. The present article comprises the formulation of magneto-colloids utilizing the three various metal oxides nanoparticles viz. Iron (II, III) oxide (Fe{sub 3}O{sub 4}), Iron (III) oxide (Fe{sub 2}O{sub 3}) and Nickel oxide (NiO) in oil. Iron (II, III) oxide based colloids demonstrate high magnetoviscous characteristics over the other oxides based colloids under external magnetic fields. The maximum magnitude of yield stress and viscosity is found to be 3.0 kPa and 2.9 kPa.s, respectively for iron (II, III) oxide based colloids at 2.6 vol% particle concentration and 1.2 T magnetic field. Experimental investigations reveal that the formulated magneto-nanocolloids are stable, even in high magnetic fields and almost reversible when exposed to rising and drop of magnetic fields of the same magnitude. Observations also reveal that the elastic behavior dominates over the viscous behavior with enhanced relaxation and creep characteristics under the magnetic field. The effect of temperature on viscosity and yield stress of magneto

Corrosive sliding wear behavior of laser clad Mo2Ni3Si/NiSi intermetallic coating

International Nuclear Information System (INIS)

Lu, X.D.; Wang, H.M.

2005-01-01

Many ternary metal silicides such as W 2 Ni 3 Si, Ti 2 Ni 3 Si and Mo 2 Ni 3 Si with the topologically closed-packed (TCP) hP12 MgZn 2 type Laves phase crystal structure are expected to have outstanding wear and corrosion resistance due to their inherent high hardness and sluggish temperature dependence and strong atomic bonds. In this paper, Mo 2 Ni 3 Si/NiSi intermetallic coating was fabricated on substrate of an austenitic stainless steel AISI321 by laser cladding using Ni-Mo-Si elemental alloy powders. Microstructure of the coating was characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive X-ray analysis (EDS). Wear resistance of the coating is evaluated under corrosive sliding wear test condition. Influence of corrosion solutions on the wear resistance of the coating was studied and the wear mechanism was discussed based on observations of worn surface morphology. Results showed that the laser clad Mo 2 Ni 3 Si/NiSi composite coating have a fine microstructure of Mo 2 Ni 3 Si primary dendrites and the interdendritic Mo 2 Ni 3 Si/NiSi eutectics. The coating has excellent corrosive wear resistance compared with austenitic stainless steel AISI321 under acid, alkaline and saline corrosive environments

Velcro-like fasteners based on NiTi micro-hook arrays

International Nuclear Information System (INIS)

Vokoun, D; Pilch, J; Majtás, D; Šittner, P; Sedlák, P; Frost, M

2011-01-01

A recently developed Velcro-like fastener utilizes superelastic deformation of two interlocked NiTi hooks when pulled apart. This work focuses on experimental analysis (evaluation of normal detachment force at different temperatures) and modeling (simulation by a finite element implemented SMA model) of the unhooking process. It is claimed that nonlinear superelastic deformation of NiTi leads to unique properties of the NiTi hook fasteners such as high strength (∼15 000 kg m −2 ), a significant increase of strength with increasing temperature, absorption of impact loads, damping of mechanical vibrations, forceless contact or silent release and better functioning in dirty environments compared to conventional Velcro fasteners

Comparison of Thermodynamic Predictions and Experimental Observations on B Additions in Powder-Processed Ni-Based Superalloys Containing Elevated Concentrations of Nb

Science.gov (United States)

Antonov, Stoichko; Huo, Jiajie; Feng, Qiang; Isheim, Dieter; Seidman, David N.; Sun, Eugene; Tin, Sammy

2018-03-01

Boron additions to Ni-based superalloys are considered to be beneficial to the creep properties of the alloy, as boron has often been reported to increase grain boundary cohesion, increase ductility, and promote the formation of stable boride phases. Despite the importance, it is not well understood whether these improvements are associated with the presence of elemental boron or stable borides along the grain boundaries. In this investigation, two experimental powder-processed Ni-based superalloys containing elevated levels of Nb were found to exhibit increased solubility for B in the γ matrix when compared to similar commercial Ni-based superalloys. This resulted in an overall lower B concentration at grain boundaries that suppressed boride formation. As the predictive capability of CALPHAD database models for Ni-based superalloys have improved over the years, some discrepancies may still persist around compositionally heterogeneous features such as grain boundaries. Improved quantification of the characteristic partitioning of B as a function of the bulk alloy composition is required for understanding and predicting the stability of borides.

The influence of Ta on the solidification microstructure and segregation behavior of γ(Ni)/γ′(Ni3Al)–δ(Ni3Nb) eutectic Ni-base superalloys

International Nuclear Information System (INIS)

Xie, M.; Helmink, R.; Tin, S.

2013-01-01

Highlights: ► Ta and Nb have a nominally identical influence on equilibrium δ volume fraction. ► Ta and Nb impact the sequence and segregation differently during solidification. ► Microstructure varies with both overall Ta + Nb level and Ta/Nb ratio. ► Pandat (PanNi7) is unable to predict trends quantitatively in this system. -- Abstract: Polycrystalline γ/γ′–δ eutectic Ni-base superalloys based on the Ni–Al–Nb alloy system were recently demonstrated to possess excellent high temperature strength and creep resistance. Investigations aimed to establish the fundamental relationships between alloy chemistry, solidification behavior and cast microstructure in these novel Ni–Al–Nb γ/γ′–δ alloy systems are currently underway. This particular study is focused on understanding the influence of Ta additions on the solidification sequence, phase volume fraction, distribution coefficient and solid state partitioning parameter of this eutectic alloy system by systematically investigating a series of experimental alloys with nominally constant overall levels of Ta + Nb content but varying Ta/Nb ratios. Although many of the tendencies observed in these multi-component γ/γ′–δ eutectic alloys are in agreement with trends observed in lower order model alloy systems, Ta additions were found to significantly modify solidification characteristics of the alloys. The experimental observations were also used to critically assess the predictive capability of thermodynamic database calculations. Despite the qualitative agreement observed between the experimental results and predictions for relatively simple quaternary and quinary model alloys, comparison of the results for higher order, multi-component γ/γ′–δ eutectic alloys reveals notable differences

Kramers non-magnetic superconductivity in LnNiAsO superconductors.

Science.gov (United States)

Li, Yuke; Luo, Yongkang; Li, Lin; Chen, Bin; Xu, Xiaofeng; Dai, Jianhui; Yang, Xiaojun; Zhang, Li; Cao, Guanghan; Xu, Zhu-an

2014-10-22

We investigated a series of nickel-based oxyarsenides LnNiAsO (Ln=La, Ce, Pr, Nd, Sm) compounds. CeNiAsO undergoes two successive anti-ferromagnetic transitions at TN1=9.3 K and TN2=7.3 K; SmNiAsO becomes an anti-ferromagnet below TN≃3.5 K; NdNiAsO keeps paramagnetic down to 2 K but orders anti-ferromagnetically below TN≃1.3 K. Superconductivity was observed only in Kramers non-magnetic LaNiAsO and PrNiAsO with Tc=2.7 K and 0.93 K, respectively. The superconductivity of PrNiAsO is further studied by upper critical field and specific heat measurements, which reveal that PrNiAsO is a weakly coupled Kramers non-magnetic superconductor. Our work confirms that the nickel-based oxyarsenide superconductors are substantially different in mechanism to iron-based ones, and are likely to be described by the conventional superconductivity theory.

High-temperature resistant MeCrAlY+Al coatings obtained by ARC-PVD method on Ni Base superalloys

International Nuclear Information System (INIS)

Swadzba, L.; Maciejny, A.; Mendala, B.; Supernak, W.

1999-01-01

Investigations of obtaining high temperature coatings on the Ni base superalloys by the ARC-PVD method, using exothermic reaction processes between Ni and Al with NiAl intermetallic formation are presented in the article. By the diffusion heating at 1050 o C NiAl high temperature diffusion coating containing 21% at. Al and 50 μm thick was obtained. In the next stage coatings with more complex chemical composition NiCoCrAlY were formed. The two targets were applied for formation of complex NiCoCrAlY coatings. The good consistence between the chemical composition of the targets and the coatings and an uniform distribution of elements in the coatings were shown. Then the surface was covered with aluminium also by the ARC-PVD method. In the vacuum chamber of the equipment a synthesis reaction between NiCoCrAlY and Al with the formation NiAl intermetallics of high Co, Cr, Y content was initiated by the changes in process parameters. The final heat treatment of coatings was conducted in the air and vacuum at 1050 o C. The strong segregation of yttrium in to the oxide scale in the specimens heated in the air was shown. It was possible to obtain NiAl intermetallic phase coatings modified by Co, Cr and Y by the ARC-PVD method. An example of the application of this method for the aircraft engine turbine blades was presented. Method of ARC-PVD gives the possibility chemical composition and high resistance to oxidizing and hot corrosion. (author)

Effects of Ni{sub 3}Sn{sub 4} and (Cu,Ni){sub 6}Sn{sub 5} intermetallic layers on cross-interaction between Pd and Ni in solder joints

Energy Technology Data Exchange (ETDEWEB)

Baek, Yong-Ho [Department of Materials Science and Engineering, Korea University, Seoul 136-713 (Korea, Republic of); Division of Advanced Circuit Interconnect, Samsung Electro-Mechanics Co., Ltd., Suwon 443-743 (Korea, Republic of); Chung, Bo-Mook [Department of Materials Science and Engineering, Korea University, Seoul 136-713 (Korea, Republic of); Department of Research and Development, KPM TECH, Ansan 425-090 (Korea, Republic of); Choi, Young-Sik [Division of Advanced Circuit Interconnect, Samsung Electro-Mechanics Co., Ltd., Suwon 443-743 (Korea, Republic of); Choi, Jaeho [Department of Advanced Metal and Materials Engineering, Gangneung-Wonju National University, Gangneung 210-702 (Korea, Republic of); Huh, Joo-Youl, E-mail: jyhuh@korea.ac.kr [Department of Materials Science and Engineering, Korea University, Seoul 136-713 (Korea, Republic of)

2013-12-05

Highlights: •Ni{sub 3}Sn{sub 4} acts as a source of Ni atoms, leading to a strong cross-interaction with Pd. •(Cu,Ni){sub 6}Sn{sub 5} is an effective Ni diffusion barrier, inhibiting Pd resettlement. •Dissolution kinetics of (Pd,Ni)Sn{sub 4} was interpreted based on the Sn–Ni–Pd isotherm. •Cu addition to solder alleviates the (Pd,Ni)Sn{sub 4}-related risk of reliability deterioration. -- Abstract: We examined the effects of layers of intermetallic compound (IMC) Ni{sub 3}Sn{sub 4} and (Cu,Ni){sub 6}Sn{sub 5} formed at the solder/Ni interface, on the cross-interactions between Pd and Ni during solid-state aging and reflow soldering. Two types of diffusion couples, Pd/Sn/Ni and Pd/Sn–Cu/Ni, were aged at 150 °C to study the solid-state interactions. In contrast to the Pd/Sn/Ni couples in which a Ni{sub 3}Sn{sub 4} layer formed at the Ni interface, the Pd/Sn–Cu/Ni couple where a (Cu,Ni){sub 6}Sn{sub 5} layer formed at the Ni interface exhibited no significant interaction between Pd and Ni. The (Cu,Ni){sub 6}Sn{sub 5} layer acted as an effective barrier against Ni diffusion and thus inhibited the resettlement of (Pd,Ni)Sn{sub 4} onto the Ni interface. For the interaction during reflow, Sn–3.5Ag and Sn–3.0Ag–0.5Cu solder balls were isothermally reflowed on an electroless Ni(P)/electroless Pd/immersion Au (ENEPIG) surface finish at 250 °C, and the dissolution kinetics of the (Pd,Ni)Sn{sub 4} particles converted from the 0.2-μm-thick Pd-finish layer were examined. The spalled (Pd,Ni)Sn{sub 4} particles very quickly dissolved into the molten solder when the IMC layer formed on the Ni substrate was (Cu,Ni){sub 6}Sn{sub 5} rather than Ni{sub 3}Sn{sub 4}. The dependence of the dissolution kinetics of the spalled (Pd,Ni)Sn{sub 4} particles on the IMC layers was rationalized on the basis of a Sn–Ni–Pd isotherm at 250 °C. The present study suggests that the formation of a dense (Cu,Ni){sub 6}Sn{sub 5} layer at the solder/Ni interface can effectively

Improvement of thermoelectric properties for half-Heusler TiNiSn by interstitial Ni defects

International Nuclear Information System (INIS)

Hazama, Hirofumi; Matsubara, Masato; Asahi, Ryoji; Takeuchi, Tsunehiro

2011-01-01

We have synthesized off-stoichiometric Ti-Ni-Sn half-Heusler thermoelectrics in order to investigate the relation between randomly distributed defects and thermoelectric properties. A small change in the composition of Ti-Ni-Sn causes a remarkable change in the thermal conductivity. An excess content of Ni realizes a low thermal conductivity of 2.93 W/mK at room temperature while keeping a high power factor. The low thermal conductivity originates in the defects generated by an excess content of Ni. To investigate the detailed defect structure, we have performed first-principles calculations and compared with x ray photoemission spectroscopy measurement. Based on these analyses, we conclude that the excess Ni atoms randomly occupy the vacant sites in the half-Heusler structure, which play as phonon scattering centers, resulting in significant improvement of the figure of merit without any substitutions of expensive heavy elements, such as Zr and Hf.

Hydrodeoxygenation of prairie cordgrass bio-oil over Ni based activated carbon synergistic catalysts combined with different metals.

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Cheng, Shouyun; Wei, Lin; Zhao, Xianhui; Kadis, Ethan; Cao, Yuhe; Julson, James; Gu, Zhengrong

2016-06-25

Bio-oil can be upgraded through hydrodeoxygenation (HDO). Low-cost and effective catalysts are crucial for the HDO process. In this study, four inexpensive combinations of Ni based activated carbon synergistic catalysts including Ni/AC, Ni-Fe/AC, Ni-Mo/AC and Ni-Cu/AC were evaluated for HDO of prairie cordgrass (PCG) bio-oil. The tests were carried out in the autoclave under mild operating conditions with 500psig of H2 pressure and 350°C temperature. The catalysts were characterized by X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET) and transmission electron microscope (TEM). The results show that all synergistic catalysts had significant improvements on the physicochemical properties (water content, pH, oxygen content, higher heating value and chemical compositions) of the upgraded PCG bio-oil. The higher heating value of the upgraded bio-oil (ranging from 29.65MJ/kg to 31.61MJ/kg) improved significantly in comparison with the raw bio-oil (11.33MJ/kg), while the oxygen content reduced to only 21.70-25.88% from 68.81% of the raw bio-oil. Compared to raw bio-oil (8.78% hydrocarbons and no alkyl-phenols), the Ni/AC catalysts produced the highest content of gasoline range hydrocarbons (C6-C12) at 32.63% in the upgraded bio-oil, while Ni-Mo/AC generated the upgraded bio-oil with the highest content of gasoline blending alkyl-phenols at 38.41%. Copyright © 2016 Elsevier B.V. All rights reserved.

Heterobimetallic [NiFe] Complexes Containing Mixed CO/CN- Ligands: Analogs of the Active Site of the [NiFe] Hydrogenases.

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Perotto, Carlo U; Sodipo, Charlene L; Jones, Graham J; Tidey, Jeremiah P; Blake, Alexander J; Lewis, William; Davies, E Stephen; McMaster, Jonathan; Schröder, Martin

2018-03-05

The development of synthetic analogs of the active sites of [NiFe] hydrogenases remains challenging, and, in spite of the number of complexes featuring a [NiFe] center, those featuring CO and CN - ligands at the Fe center are under-represented. We report herein the synthesis of three bimetallic [NiFe] complexes [Ni( N 2 S 2 )Fe(CO) 2 (CN) 2 ], [Ni( S 4 )Fe(CO) 2 (CN) 2 ], and [Ni( N 2 S 3 )Fe(CO) 2 (CN) 2 ] that each contain a Ni center that bridges through two thiolato S donors to a {Fe(CO) 2 (CN) 2 } unit. X-ray crystallographic studies on [Ni( N 2 S 3 )Fe(CO) 2 (CN) 2 ], supported by DFT calculations, are consistent with a solid-state structure containing distinct molecules in the singlet ( S = 0) and triplet ( S = 1) states. Each cluster exhibits irreversible reduction processes between -1.45 and -1.67 V vs Fc + /Fc and [Ni( N 2 S 3 )Fe(CO) 2 (CN) 2 ] possesses a reversible oxidation process at 0.17 V vs Fc + /Fc. Spectroelectrochemical infrared (IR) and electron paramagnetic resonance (EPR) studies, supported by density functional theory (DFT) calculations, are consistent with a Ni III Fe II formulation for [Ni( N 2 S 3 )Fe(CO) 2 (CN) 2 ] + . The singly occupied molecular orbital (SOMO) in [Ni( N 2 S 3 )Fe(CO) 2 (CN) 2 ] + is based on Ni 3d z 2 and 3p S with the S contributions deriving principally from the apical S-donor. The nature of the SOMO corresponds to that proposed for the Ni-C state of the [NiFe] hydrogenases for which a Ni III Fe II formulation has also been proposed. A comparison of the experimental structures, and the electrochemical and spectroscopic properties of [Ni( N 2 S 3 )Fe(CO) 2 (CN) 2 ] and its [Ni( N 2 S 3 )] precursor, together with calculations on the oxidized [Ni( N 2 S 3 )Fe(CO) 2 (CN) 2 ] + and [Ni( N 2 S 3 )] + forms suggests that the binding of the {Fe(CO)(CN) 2 } unit to the {Ni(CysS) 4 } center at the active site of the [NiFe] hydrogenases suppresses thiolate-based oxidative chemistry involving the bridging thiolate S donors

M(II)-dipyridylamide-based coordination frameworks (M=Mn, Co, Ni): Structural transformation

Energy Technology Data Exchange (ETDEWEB)

Tzeng, Biing-Chiau; Selvam, TamilSelvi; Tsai, Miao-Hsin

2016-11-15

A series of 1-D double-zigzag (([M(papx){sub 2}(H{sub 2}O){sub 2}](ClO{sub 4}){sub 2}){sub n}; M=Mn, x=s (1), x=o (3); M=Co, x=s (4), x=o (5); M=Ni, x=s (6), x=o (7)) and 2-D polyrotaxane ([Mn(paps){sub 2}(ClO{sub 4}){sub 2}]{sub n} (2)) frameworks were synthesized by reactions of M(ClO{sub 4}){sub 2} (M=Mn, Co, and Ni) with papx (paps, N,N’-bis(pyridylcarbonyl)-4,4’-diaminodiphenylthioether; papo, N,N’-bis(pyridylcarbonyl)-4,4’-diaminodiphenyl ether), which have been isolated and structurally characterized by X-ray diffraction. Based on powder X-ray diffraction (PXRD) experiments, heating the double-zigzag frameworks underwent structural transformation to give the respective polyrotaxane ones. Moreover, grinding the solid samples of the respective polyrotaxanes in the presence of moisture also resulted in the total conversion to the original double-zigzag frameworks. In this study, we have successfully extended studies to Mn{sup II}, Co{sup II}, and Ni{sup II} frameworks from the previous Zn{sup II}, Cd{sup II}, and Cu{sup II} ones, and interestingly such structural transformation is able to be proven experimentally by powder and single-crystal X-ray diffraction studies as well. - Graphical abstract: 1-D double-zigzag and 2-D polyrotaxane frameworks of M(II)-papx (x=s, o; M=Mn, Co, Ni) frameworks can be interconverted by heating and grinding in the presence of moiture, and such structural transformation has be proven experimentally by powder and single-crystal X-ray diffraction studies.

Corrosion in artificial saliva of a Ni-Cr-based dental alloy joined by TIG welding and conventional brazing.

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Matos, Irma C; Bastos, Ivan N; Diniz, Marília G; de Miranda, Mauro S

2015-08-01

Fixed prosthesis and partial dental prosthesis frameworks are usually made from welded Ni-Cr-based alloys. These structures can corrode in saliva and have to be investigated to establish their safety. The purpose of this study was to evaluate the corrosion behavior of joints joined by tungsten inert gas (TIG) welding and conventional brazing in specimens made of commercial Ni-Cr alloy in Fusayama artificial saliva at 37°C (pH 2.5 and 5.5). Eighteen Ni-Cr base metal specimens were cast and welded by brazing or tungsten inert gas methods. The specimens were divided into 3 groups (base metal, 2 welded specimens), and the composition and microstructure were qualitatively evaluated. The results of potential corrosion and corrosion current density were analyzed with a 1-way analysis of variance and the Tukey test for pairwise comparisons (α=.05). Base metal and tungsten inert gas welded material showed equivalent results in electrochemical corrosion tests, while the air-torched specimens exhibited low corrosion resistance. The performance was worst at pH 2.5. These results suggest that tungsten inert gas is a suitable welding process for use in dentistry, because the final microstructure does not reduce the corrosion resistance in artificial saliva at 37°C, even in a corrosion-testing medium that facilitates galvanic corrosion processes. Moreover, the corrosion current density of brazed Ni-Cr alloy joints was significantly higher (P<.001) than the base metal and tungsten inert gas welded joints. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

Cr13Ni5Si2-Based Composite Coating on Copper Deposited Using Pulse Laser Induction Cladding

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Ke Wang

2017-02-01

Full Text Available A Cr13Ni5Si2-based composite coating was successfully deposited on copper by pulse laser induction hybrid cladding (PLIC, and its high-temperature wear behavior was investigated. Temperature evolutions associated with crack behaviors in PLIC were analyzed and compared with pulse laser cladding (PLC using the finite element method. The microstructure and present phases were analyzed using scanning electron microscopy and X-ray diffraction. Compared with continuous laser induction cladding, the higher peak power offered by PLIC ensures metallurgical bonding between highly reflective copper substrate and coating. Compared with a wear test at room temperature, at 500 °C the wear volume of the Cr13Ni5Si2-based composite coating increased by 21%, and increased by 225% for a NiCr/Cr3C2 coating deposited by plasma spray. This novel technology has good prospects for application with respect to the extended service life of copper mold plates for slab continuous casting.

Cr13Ni5Si2-Based Composite Coating on Copper Deposited Using Pulse Laser Induction Cladding.

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Wang, Ke; Wang, Hailin; Zhu, Guangzhi; Zhu, Xiao

2017-02-10

A Cr13Ni5Si2-based composite coating was successfully deposited on copper by pulse laser induction hybrid cladding (PLIC), and its high-temperature wear behavior was investigated. Temperature evolutions associated with crack behaviors in PLIC were analyzed and compared with pulse laser cladding (PLC) using the finite element method. The microstructure and present phases were analyzed using scanning electron microscopy and X-ray diffraction. Compared with continuous laser induction cladding, the higher peak power offered by PLIC ensures metallurgical bonding between highly reflective copper substrate and coating. Compared with a wear test at room temperature, at 500 °C the wear volume of the Cr13Ni5Si2-based composite coating increased by 21%, and increased by 225% for a NiCr/Cr3C2 coating deposited by plasma spray. This novel technology has good prospects for application with respect to the extended service life of copper mold plates for slab continuous casting.

Nickel Oxide (NiO nanoparticles prepared by solid-state thermal decomposition of Nickel (II schiff base precursor

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Aliakbar Dehno Khalaji

2015-06-01

Full Text Available In this paper, plate-like NiO nanoparticles were prepared by one-pot solid-state thermal decomposition of nickel (II Schiff base complex as new precursor. First, the nickel (II Schiff base precursor was prepared by solid-state grinding using nickel (II nitrate hexahydrate, Ni(NO32∙6H2O, and the Schiff base ligand N,N′-bis-(salicylidene benzene-1,4-diamine for 30 min without using any solvent, catalyst, template or surfactant. It was characterized by Fourier Transform Infrared spectroscopy (FT-IR and elemental analysis (CHN. The resultant solid was subsequently annealed in the electrical furnace at 450 °C for 3 h in air atmosphere. Nanoparticles of NiO were produced and characterized by X-ray powder diffraction (XRD at 2θ degree 0-140°, FT-IR spectroscopy, scanning electron microscopy (SEM and transmission electron microscopy (TEM. The XRD and FT-IR results showed that the product is pure and has good crystallinity with cubic structure because no characteristic peaks of impurity were observed, while the SEM and TEM results showed that the obtained product is tiny, aggregated with plate-like shape, narrow size distribution with an average size between 10-40 nm. Results show that the solid state thermal decomposition method is simple, environmentally friendly, safe and suitable for preparation of NiO nanoparticles. This method can also be used to synthesize nanoparticles of other metal oxides.

Developing high-transmittance heterojunction diodes based on NiO/TZO bilayer thin films

Science.gov (United States)

2013-01-01

In this study, radio frequency magnetron sputtering was used to deposit nickel oxide thin films (NiO, deposition power of 100 W) and titanium-doped zinc oxide thin films (TZO, varying deposition powers) on glass substrates to form p(NiO)-n(TZO) heterojunction diodes with high transmittance. The structural, optical, and electrical properties of the TZO and NiO thin films and NiO/TZO heterojunction devices were investigated with scanning electron microscopy, X-ray diffraction (XRD) patterns, UV-visible spectroscopy, Hall effect analysis, and current-voltage (I-V) analysis. XRD analysis showed that only the (111) diffraction peak of NiO and the (002) and (004) diffraction peaks of TZO were observable in the NiO/TZO heterojunction devices, indicating that the TZO thin films showed a good c-axis orientation perpendicular to the glass substrates. When the sputtering deposition power for the TZO thin films was 100, 125, and 150 W, the I-V characteristics confirmed that a p-n junction characteristic was successfully formed in the NiO/TZO heterojunction devices. We show that the NiO/TZO heterojunction diode was dominated by the space-charge limited current theory. PMID:23634999

NiCo2O4-Based Supercapacitor Nanomaterials

Science.gov (United States)

Wang, Chenggang; Zhou, E; He, Weidong; Deng, Xiaolong; Huang, Jinzhao; Ding, Meng; Wei, Xianqi; Liu, Xiaojing; Xu, Xijin

2017-01-01

In recent years, the research on supercapacitors has ushered in an explosive growth, which mainly focuses on seeking nano-/micro-materials with high energy and power densities. Herein, this review will be arranged from three aspects. We will summarize the controllable architectures of spinel NiCo2O4 fabricated by various approaches. Then, we introduce their performances as supercapacitors due to their excellent electrochemical performance, including superior electronic conductivity and electrochemical activity, together with the low cost and environmental friendliness. Finally, the review will be concluded with the perspectives on the future development of spinel NiCo2O4 utilized as the supercapacitor electrodes. PMID:28336875

NiCo2O4-Based Supercapacitor Nanomaterials

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Chenggang Wang

2017-02-01

Full Text Available In recent years, the research on supercapacitors has ushered in an explosive growth, which mainly focuses on seeking nano-/micro-materials with high energy and power densities. Herein, this review will be arranged from three aspects. We will summarize the controllable architectures of spinel NiCo2O4 fabricated by various approaches. Then, we introduce their performances as supercapacitors due to their excellent electrochemical performance, including superior electronic conductivity and electrochemical activity, together with the low cost and environmental friendliness. Finally, the review will be concluded with the perspectives on the future development of spinel NiCo2O4 utilized as the supercapacitor electrodes.

The Influence of Cr on the Solidification Behavior of Polycrystalline γ(Ni)/ γ'(Ni3Al)- δ(Ni3Nb) Eutectic Ni-Base Superalloys

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Xie, Mengtao; Helmink, Randolph; Tin, Sammy

2012-04-01

In the current investigation, the effect of Cr on the solidification characteristics and as-cast microstructure of pseudobinary γ- δ eutectic alloys based on a near-eutectic composition (Ni-5.5Al-13.5Nb at. pct) was investigated. It was found that Cr additions promote the formation of a higher volume fraction of γ- δ eutectic microstructure in the interdendritic region. Increasing levels of Cr also triggered morphological changes in the γ- δ eutectic and the formation of γ- γ'- δ ternary eutectic during the last stage of solidification. A detailed characterization of the as-cast alloys also revealed that Cr additions suppressed the liquidus, solidus, and γ' precipitation temperature of these γ/ γ'- δ eutectic alloys. A comparison of the experimental results with thermodynamic calculations using the CompuTherm Pandat database (CompuTherm LLC, Madison, WI) showed qualitative agreement.

An Experimental Study on Slurry Erosion Resistance of Single and Multilayered Deposits of Ni-WC Produced by Laser-Based Powder Deposition Process

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Balu, Prabu; Hamid, Syed; Kovacevic, Radovan

2013-11-01

Single and multilayered deposits containing different mass fractions of tungsten carbide (WC) in nickel (Ni)-matrix (NT-20, NT-60, NT-80) are deposited on a AISI 4140 steel substrate using a laser-based powder deposition process. The transverse cross section of the coupons reveals that the higher the mass fraction of WC in Ni-matrix leads to a more uniform distribution through Ni-matrix. The slurry erosion resistance of the fabricated coupons is tested at three different impingement angles using an abrasive water jet cutting machine, which is quantified based on the erosion rate. The top layer of a multilayered deposit (i.e., NT-60 in a two-layer NT-60 over NT-20 deposit) exhibits better erosion resistance at all three tested impingement angles when compared to a single-layer (NT-60) deposit. A definite increase in the erosion resistance is noted with an addition of nano-size WC particles. The relationship between the different mass fractions of reinforcement (WC) in the deposited composite material (Ni-WC) and their corresponding matrix (Ni) hardness on the erosion rate is studied. The eroded surface is analyzed in the light of a three-dimensional (3-D) profilometer and a scanning electron microscope (SEM). The results show that a volume fraction of approximately 62% of WC with a Ni-matrix hardness of 540 HV resulting in the gouging out of WC from the Ni-matrix by the action of slurry. It is concluded that the slurry erosion resistance of the AISI 4140 steel can be significantly enhanced by introducing single and multilayered deposits of Ni-WC composite material fabricated by the laser-based powder deposition process.

Telon Blue AGLF Adsorption by NiO Based Nanomaterials:Equilibrium, Kinetic And Thermodynamic Approach

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Gizem Biçer

2017-06-01

Full Text Available In this study, the effects of adsorption parameters such as initial pH, initial dye concentration, temperature and adsorbent dosage on the colour removal from aqueous solution containing Telon Blue AGLF(TB AGLF textile dye were investigated by NiO based nanomaterials and then the compliance of the equilibrium data with the different isotherm models in the literature was evaluated. In the next step, the adsorption sytem was analyzed in terms of kinetics and thermodynamics. At the end of the study, XRD, SEM and FTIR analysis methods were used for the particle characterization. As a result of the experimental studies, it was detected the successful use of NiO based nanomaterials synthesized by aqueous solution method rarely seen in literature for colour removal. Through this study, it is believed that the additional contributions are provided to the scientific investigations about the recovery of the water resources.

In situ NiTi/Nb(Ti) composite

International Nuclear Information System (INIS)

Jiang, Daqiang; Cui, Lishan; Jiang, Jiang; Zheng, Yanjun

2013-01-01

Graphical abstract: - Highlights: • In situ NiTi/Nb(Ti) composites were fabricated. • The transformation temperature was affected by the mixing Ti:Ni atomic ratios. • The NiTi component became micron-scale lamella after forging and rolling. • The composite exhibited high strength and high damping capacity. - Abstract: This paper reports on the creation of a series of in situ NiTi/Nb(Ti) composites with controllable transformation temperatures based on the pseudo-binary hypereutectic transformation of NiTi–Nb system. The composite constituent morphology was controlled by forging and rolling. It is found that the thickness of the NiTi lamella in the composite reached micron level after the hot-forging and cold-rolling. The NiTi/Nb(Ti) composite exhibited high damping capacity as well as high yield strength

Damage-based life prediction model for uniaxial low-cycle stress fatigue of super-elastic NiTi shape memory alloy microtubes

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