REE Recovery from End-of-Life NdFeB Permanent Magnet Scrap : A Critical Review

NARCIS (Netherlands)

Yang, Y.; Walton, A; Sheridan, R.; Güth, K.; Gauß, R.; Gutfleisch, O; Buchert, M; Steenari, B-M,; Van Gerven, T; Jones, PT; Binnemans, K

2017-01-01

NdFeB permanent magnets have different life cycles, depending on the applications: from as short as 2–3 years in consumer electronics to 20–30 years in wind turbines. The size of the magnets ranges from less than 1 g in small consumer electronics to about 1 kg in electric vehicles (EVs) and hybrid

Feasibility of low-cost magnetic rail designs by integrating ferrite magnets and NdFeB magnets for HTS Maglev systems

Science.gov (United States)

Sun, R. X.; Deng, Z. G.; Gou, Y. F.; Li, Y. J.; Zheng, J.; Wang, S. Y.; Wang, J. S.

2015-09-01

Permanent magnet guideway (PMG) is an indispensable part of high temperature superconducting (HTS) Maglev systems. Present PMGs are made of NdFeB magnets with excellent performance and cost much. As another permanent magnet material, the ferrite magnet is weak at magnetic energy product and coercive force, but inexpensive. So, it is a possible way to integrate the ferrite and NdFeB magnets for cutting down the cost of present PMGs. In the paper, the equivalent on magnetic field intensity between ferrite magnets and NdFeB magnets was evaluated by finite element simulation. According to the calculation results, the magnetic field of the PMG integrating ferrite magnets and NdFeB magnets can be increased remarkably comparing with the pure ferrite PMG. It indicates that low-cost PMG designs by integrating the two permanent magnet materials are feasible for the practical HTS Maglev system.

Introduction to permanent magnets

International Nuclear Information System (INIS)

Zijlstra, H.

1985-01-01

Some general considerations concerning the application of permanent magnets are developed. The relevant magnet properties are discussed, with particular reference to Nd-Fe-B alloy. The author comes to the following conclusions; the air gap field B should be high, for high electrical efficiency; the magnet should face the air gap, for efficient use of the magnet material; the magnet material should therefore have a high remanence; and the new Nd-Fe-B magnet fits in nicely, having (potentially) the highest remanence ever reported in permanent magnets, combined with sufficient coercivity to sustain it

The effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets

International Nuclear Information System (INIS)

Mural, Zorjana; Kollo, Lauri; Xia, Manlong; Bahl, Christian R.H.; Abrahamsen, Asger Bech; Bez, Henrique Neves; Link, Joosep; Veinthal, Renno

2017-01-01

This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets. It was found that introducing nano-TiC prior to jet milling was effective as the nanoparticles dispersed in the final alloy, concentcalcrating in the neodymium-rich phase of the magnets. Magnets with optimal properties were obtained with the addition of 1 wt% TiC nanoparticles. The hysteresis loop for such magnets showed an improved shape and VSM analysis a coercivity value of 1188 kA/m, a remanence value of 0.96 T and a maximum energy product of 132 kJ/m 3 . The maximum working point and the Curie temperature of the developed magnets were 373 K and 623 K respectively. - Highlights: • Improvement of thermal stability of Nd-Fe-B magnets by introducing nano-TiC prior sintering is proposed. • The mechanism relies on nano-TiC particles behaving as grain growth inhibitors between thin RE-rich phase regions. • The concentration of up to 1 wt% of nano-TiC appears to increase coercivity without a significant decrease in remanence. • The maximum working point and the Curie temperature of the developed magnets are 373 K and 623 K respectively.

The effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets

Energy Technology Data Exchange (ETDEWEB)

Mural, Zorjana, E-mail: zorjana.mural@ttu.ee [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia); Kollo, Lauri [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia); Xia, Manlong; Bahl, Christian R.H. [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Abrahamsen, Asger Bech [Department of Wind Energy, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Bez, Henrique Neves [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Link, Joosep [National Institute of Chemical Physics and Biophysics, Akadeemia tee 23, 12618 Tallinn (Estonia); Veinthal, Renno [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia)

2017-05-01

This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets. It was found that introducing nano-TiC prior to jet milling was effective as the nanoparticles dispersed in the final alloy, concentcalcrating in the neodymium-rich phase of the magnets. Magnets with optimal properties were obtained with the addition of 1 wt% TiC nanoparticles. The hysteresis loop for such magnets showed an improved shape and VSM analysis a coercivity value of 1188 kA/m, a remanence value of 0.96 T and a maximum energy product of 132 kJ/m{sup 3}. The maximum working point and the Curie temperature of the developed magnets were 373 K and 623 K respectively. - Highlights: • Improvement of thermal stability of Nd-Fe-B magnets by introducing nano-TiC prior sintering is proposed. • The mechanism relies on nano-TiC particles behaving as grain growth inhibitors between thin RE-rich phase regions. • The concentration of up to 1 wt% of nano-TiC appears to increase coercivity without a significant decrease in remanence. • The maximum working point and the Curie temperature of the developed magnets are 373 K and 623 K respectively.

High performance permanent magnet materials

International Nuclear Information System (INIS)

Sankar, S.G.; Herbst, J.F.; Koon, N.C.

1987-01-01

This book contains 25 selections. Some of the titles are: Initial magnetization behavior of rapidly quenched neodymium-iron-boron magnets; Optimization of liquid dynamic compaction for Fe-Nd-B magnet alloys; Misch-metal and/or aluminum substitutions in Nd-Fe-B permanent magnets; and NdFeB magnets with improved temperature characteristics

Corrosion of NdFeB permanent magnet materials

International Nuclear Information System (INIS)

Warren, G.W.; Gao, G.; Li, Q.

1991-01-01

NdFeB is an important class of new magnetic materials, however corrosion resistance is a serious concern and literature on the electrochemical behavior of NdFeB is scarce. This paper reports the results of an electrochemical investigation of the corrosion behavior of sintered NdFeB magnets obtained from three manufacturers. Linear polarization (cyclic voltammetry) experiments were conducted in aqueous solutions ranging in pH from 0.7 to 13.5. A limited degree of passivation was observed in all solutions which is believed to be due to the formation of a complex Fe-Nd oxide and/or hydroxide film. The presence of a small amount of chloride ion, 10 to 100 ppm, shows only a slight effect, but higher concentrations (1000 ppm) cause a total breakdown in passivity and a dramatic increase in anodic current. The cathodic potential sweep shows an abrupt and unusual oxidation process, giving rise to an oxidation peak not commonly seen. This peak may result from dissolution of the film or preferential attack of intergranular phases

Measurement of NdFeB permanent magnets demagnetization induced by high energy electron radiation

Energy Technology Data Exchange (ETDEWEB)

Temnykh, Alexander B. [Wilson Lab, Cornell University, LEPP, Ithaca, NY 14850 (United States)], E-mail: abt6@cornell.edu

2008-03-11

Demagnetization of NdFeB permanent magnets has been measured as function of radiation dose induced by high energy electrons. The magnet samples were of different intrinsic coercive forces, {approx_equal}12 and {approx_equal}20KOe, dimensions and direction of magnetization. 5 GeV electron beam from 12 GeV Cornell Synchrotron was used as a radiation source. A calorimetric technique was employed for radiation dose measurement. Results indicated that depending on the sample intrinsic coercive force, shape and direction of magnetization the radiation dose causing 1% of demagnetization of the sample varies from 0.0765{+-}0.005Mrad to 11.3{+-}3.0Mrad, i.e., by more than a factor of 100. Experimental data analysis revealed that demagnetization of the given sample induced by radiation is strongly correlated with the sample demagnetizing temperature. This correlation was approximated by an exponential function with two parameters obtained from the data fitting. The function can be used to predict the critical radiation dose for permanent magnet assemblies like undulator magnets based on its demagnetizing temperature. The latter (demagnetization temperature) can be determined at the design stage from 3-D magnetic modeling and permanent magnet material properties.

Influence of Demagnetization-Temperature on Magnetic Performance of Recycled Nd-Fe-B Magnets

DEFF Research Database (Denmark)

Högberg, Stig; Bendixen, Flemming Buus; Mijatovic, Nenad

2015-01-01

Recycling rare earth permanent magnets is becoming an important alternative source of supply of raw materials for neodymium-iron-boron (Nd-Fe-B) permanent magnets. This article documents a recycling case-study in which isotropic binder-free magnet powder is extracted and recycled from hermeticall...

Coercivity degradation caused by inhomogeneous grain boundaries in sintered Nd-Fe-B permanent magnets

Science.gov (United States)

Chen, Hansheng; Yun, Fan; Qu, Jiangtao; Li, Yingfei; Cheng, Zhenxiang; Fang, Ruhao; Ye, Zhixiao; Ringer, Simon P.; Zheng, Rongkun

2018-05-01

Quantitative correlation between intrinsic coercivity and grain boundaries in three dimensions is critical to further improve the performance of sintered Nd-Fe-B permanent magnets. Here, we quantitatively reveal the local composition variation across and especially along grain boundaries using the powerful atomic-scale analysis technique known as atom probe tomography. We also estimate the saturation magnetization, magnetocrystalline anisotropy constant, and exchange stiffness of the grain boundaries on the basis of the experimentally determined structure and composition. Finally, using micromagnetic simulations, we quantify the intrinsic coercivity degradation caused by inhomogeneous grain boundaries. This approach can be applied to other magnetic materials for the analysis and optimization of magnetic properties.

Influences of Laser Spot Welding on Magnetic Property of a Sintered NdFeB Magnet

Directory of Open Access Journals (Sweden)

Baohua Chang

2016-08-01

Full Text Available Laser welding has been considered as a promising method to join sintered NdFeB permanent magnets thanks to its high precision and productivity. However, the influences of laser welding on the magnetic property of NdFeB are still not clear. In the present paper, the effects of laser power on the remanence (Br were experimentally investigated in laser spot welding of a NdFeB magnet (N48H. Results show that the Br decreased with the increase of laser power. For the same welding parameters, the Br of magnets, that were magnetized before welding, were much lower than that of magnets that were magnetized after welding. The decrease in Br of magnets after laser welding resulted from the changes in microstructures and, in turn, the deterioration of magnetic properties in the nugget and the heat affected zone (HAZ in a laser weld. It is recommended that the dimensions of nuggets and HAZ in laser welds of a NdFeB permanent magnet should be as small as possible, and the magnets should be welded before being magnetized in order to achieve a better magnetic performance in practical engineering applications.

Effects of proton irradiation on electronic structure of NdFeB permanent magnets

Energy Technology Data Exchange (ETDEWEB)

Yang, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)], E-mail: lzhen@hit.edu.cn; Xu, C.Y.; Sun, X.Y.; Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

2009-09-15

Effects of proton irradiation on electronic structure and atomic local structure of N35EH-type NdFeB permanent magnet were investigated by soft X-ray absorption spectrometry and Moessbauer spectrometry. The local coordination environment of Fe atoms changes after proton irradiation, and the average hyperfine field H{sub in} of the magnets decreases from 288.4 to 286.9 kOe. The effects of irradiation on Fe atoms local environment at different lattice sites are different. The near edge structure of Fe L{sub 3} edge is changed, indicating the density of unoccupied state of Fe 3d electrons increases after proton irradiation.

Improvement of the microstructure and magnetic properties of sintered NdFeB permant magnets

International Nuclear Information System (INIS)

Vial, F.; Rozendaal, E.; Sagawa, M.

1998-01-01

A correlation between sintered NdFeB process, microstructure of the products at each step of the process and magnetic properties has been established. To increase (BH) max of sintered NdFeB magnets, the total rare-earth content in the alloy has to be decreased and to keep coercivity as high as possible, the unavoidable oxygen pick-up has to be substantially reduced. The composition improvements tend to create a high sensitivity to form abnormal grain growth which can potentially occur during the sintering operation. Special attention has been given to characterising, understanding the mechanisms and solving this defect which could affect the magnetic properties. In addition, the composition and each step of the process have been optimised to improve magnetic properties, thermal stability and corrosion resistance of the NdFeB permanent magnets. These collaborative studies have resulted in a significant improvement of both remanence and coercivity of the sintered NdFeB permanent magnets, covering a wide coercivity range from 800 to 2500 kA/m (10 to 35 kOe) with respective associated energy products of 400 to 270 kJ/m3 (52 to 35 MGOe). (orig.)

Coercivity enhancement in Nd-Fe-B sintered permanent magnet by Dy nanoparticles doping

Energy Technology Data Exchange (ETDEWEB)

Liu, W.Q., E-mail: liuweiqiang77@hotmail.co [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Sun, H. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Yi, X.F. [Anhui Earth-panda Advance Magnetic Material Co., Ltd., Anhui 231500 (China); Liu, X.C.; Zhang, D.T. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Yue, M., E-mail: yueming@bjut.edu.c [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Zhang, J.X. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China)

2010-07-02

Nd-Fe-B permanent magnets with a small amount of Dysprosium (Dy) nanoparticles doping were prepared by conventional sintered method, and the microstructure and magnetic properties of the magnets were studied. Investigation shows that the coercivity rises gradually, while the remanence decreases simultaneously with increased Dy doping amount. As a result, the magnet with 1.5 wt.% Dy exhibits optimal magnetic properties. Further investigation presumed that Dy is enriched as (Nd, Dy){sub 2}Fe{sub 14}B phase in the surface region of the Nd{sub 2}Fe{sub 14}B matrix grains indicated by the enhancement of the magneto-crystalline anisotropy field of the Nd{sub 2}Fe{sub 14}B phase. As a result, the magnet doped with a small amount of Dy nanoparticles possesses remarkably enhanced coercivity without sacrificing its magnetization noticeably.

Measurement of the radiation incident on ALS NdFeB permanent magnet insertion device structures and a determination of their lifetime

International Nuclear Information System (INIS)

Krebs, G.F.; Holmes, M.

1997-05-01

Measurements of the radiation incident on ALS insertion device NdFeB permanent magnet structures were carried out using thermoluminescence dosimeters. A plastic scintillator gamma telescope was utilized to unravel the various contributions to the integrated dose. Magnet lifetimes were calculated for various operational conditions

Microstructural and electrochemical characterization of Ni/Ti/sub 2/N composite coating for sintered NdFeB permanent magnets

International Nuclear Information System (INIS)

Ali, A.; Ahmad, A.; Deen, K.M.; Ahmad, R.

2009-01-01

Sintered NdFeB magnets have complex microstructure that makes them susceptible to corrosion in humid or moist environments. The paper presents the anticorrosion characteristics of a novel Ni/Ti/sub 2/N composite coating applied through electrodeposition and cathodic arc physical vapour deposition (CAPVD) to sintered NdFeB permanent magnets. The performance of composite coating was evaluated in simulated marine environment with the help of dc polarization techniques. The rate of coating degradation was also determined by employing ac electrochemical impedance spectroscopy (EIS). The coating morphology and surface chemistry were studied with scanning electron microscope (SEM). X-ray diffraction (XRD) was used for identification of component phases in the coating-substrate system. The results showed that the composite coating provided an adequately improved corrosion protection to the sintered NdFeB magnets in the simulated marine environment compared to the earlier reported ceramic and metallic coatings. The composite coating did not damage the magnetic properties of coating-substrate system that remained at par with the ceramic and nickel coating having copper interlayer. (author)

Analysis and testing of a double armature brushless dc linear motor with NdFeB permanent magnets

International Nuclear Information System (INIS)

Filho, A.F.F.

1998-01-01

The use of high-energy product NdFeB permanent magnets benefits the design and features of a double armature brushless dc linear motor. As the linear motor is also slotless, its 5 mm airgap requires a source of high flux to overcome the reluctance and produce an adequate amount of force. The linear motor employs a topology that makes use of five permanent magnets to provide excitation flux. The permanent magnets are arranged in such a way that maximises the force the linear motor can deliver. The actuator produces a force up to 86.2 N at an armature current of 4.5 A. However, the topology makes the actuator prone to saturation. It affects the operation point of the permanent magnets, reduces the airgap flux density and the force, and increases flux leakage. To avoid saturation, a flux compensation scheme was conceived. The results are presented and assessed by means of finite element simulation and by experimental results that presented a good agreement. (orig.)

ASPECTS REGARDING MECHANICAL PROCESSING OF STEELS FOR MAGNETS, NDFEB BASED

Directory of Open Access Journals (Sweden)

MELANIA TĂMAŞ

2015-05-01

Full Text Available This paper presents experimental research concerning the behavior on cutting by turning of steels for magnets NdFeB based. In this context, cutting by rough turning of steels magnet neodymium and boron ferrite based were performed. Turning processing with the values of the cutting parameters recommended by European Union and Sandvik Coromant company rules, taking into account the chemical composition of the processed material and cutting tool were performed. The tables have been drawn up with different values of the cutting parameters. By comparing these data it can be concluded that steels for permanent magnets, NdFeB based have acceptable behavior, the process by rough turning. A full assessment of the optimization of the cutting by turning process of steels for permanent magnet, NdFeB base will result from subsequent experimental research that will take into account the wear of cutting tools and quality (roughness of processed surface.

Cryogenic Permanent Magnet Undulators

International Nuclear Information System (INIS)

Chavanne, J.; Lebec, G.; Penel, C.; Revol, F.; Kitegi, C.

2010-01-01

For an in-vacuum undulator operated at small gaps the permanent magnet material needs to be highly resistant to possible electron beam exposure. At room temperature, one generally uses Sm 2 Co 17 or high coercivity NdFeB magnets at the expense of a limited field performance. In a cryogenic permanent magnet undulator (CPMU), at a temperature of around 150 K, any NdFeB grade reveals a coercivity large enough to be radiation resistant. In particular, very high remanence NdFeB material can be used to build undulators with enhanced field and X-ray brilliance at high photon energy provided that the pre-baking of the undulator above 100 deg. C can be eliminated. The ESRF has developed a full scale 2 m long CPMU with a period of 18 mm. This prototype has been in operation on the ID6 test beamline since January 2008. A significant effort was put into the characterization of NdFeB material at low temperature, the development of dedicated magnetic measurement systems and cooling methods. The measured heat budget with beam is found to be larger than expected without compromising the smooth operation of the device. Leading on from this first experience, new CPMUs are currently being considered for the upgrade of the ESRF.

Investigation of coercivity mechanism in hot deformed Nd-Fe-B permanent magnets by small-angle neutron scattering

International Nuclear Information System (INIS)

Yano, M.; Manabe, A.; Shoji, T.; Kato, A.; Ono, K.; Harada, M.; Kohlbrecher, J.

2014-01-01

The magnetic reversal behaviors of single domain sized Nd-Fe-B permanent magnets, with and without isolation between the Nd 2 Fe 14 B grains, was clarified using small-angle neutron scattering (SANS). The SANS patterns obtained arose from changes in the magnetic domains and were analyzed using the Teubner–Stray model, a phenomenological correlation length model, to quantify the periodicity and morphology of the magnetic domains. The results indicated that the magnetic reversal evolved with the magnetic domains that had similar sized grains. The grain isolation enabled us to realize the reversals of single domains

Effects of sintering temperature on the mechanical properties of sintered NdFeB permanent magnets prepared by spark plasma sintering

International Nuclear Information System (INIS)

Wang, G.P.; Liu, W.Q.; Huang, Y.L.; Ma, S.C.; Zhong, Z.C.

2014-01-01

Sintered NdFeB-based permanent magnets were fabricated by spark plasma sintering (SPS) and a conventional method to investigate the mechanical and magnetic properties. The experimental results showed that sintered NdFeB magnet prepared by the spark plasma sintering (SPS NdFeB) possesses a better mechanical properties compared to the conventionally sintered one, of which the maximum value of bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively. The effects of sintering temperature on bending strength and Vickers hardness were investigated. It was shown that the bending strength firstly increases to the maximum value and then decreases with the increase of sintering temperature in a certain range. The investigations of microstructures and mechanical properties indicated that the unique sintering mechanism in the SPS process is responsible for the improvement of mechanical properties of SPS NdFeB. Furthermore, the relations between the mechanical properties and relevant microstructure have been analyzed based on the experimental fact. - Highlights: • Studied the sintering temperature effect on strengthening mechanism of NdFeB magnet firstly. • It showed that sintering temperature may effectively affect the mechanical properties. • The maximum bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively

Effects of sintering temperature on the mechanical properties of sintered NdFeB permanent magnets prepared by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Wang, G.P., E-mail: wgp@jxnu.edu.cn [College of Physics and Communication Electronics, Jiangxi Normal University, Nanchang 330022 (China); Liu, W.Q. [Key Laboratory of Advanced Functional Materials Science and Engineering, Ministry of Education, Beijing University of Technology, Beijing 100022 (China); Huang, Y.L.; Ma, S.C.; Zhong, Z.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

2014-01-15

Sintered NdFeB-based permanent magnets were fabricated by spark plasma sintering (SPS) and a conventional method to investigate the mechanical and magnetic properties. The experimental results showed that sintered NdFeB magnet prepared by the spark plasma sintering (SPS NdFeB) possesses a better mechanical properties compared to the conventionally sintered one, of which the maximum value of bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively. The effects of sintering temperature on bending strength and Vickers hardness were investigated. It was shown that the bending strength firstly increases to the maximum value and then decreases with the increase of sintering temperature in a certain range. The investigations of microstructures and mechanical properties indicated that the unique sintering mechanism in the SPS process is responsible for the improvement of mechanical properties of SPS NdFeB. Furthermore, the relations between the mechanical properties and relevant microstructure have been analyzed based on the experimental fact. - Highlights: • Studied the sintering temperature effect on strengthening mechanism of NdFeB magnet firstly. • It showed that sintering temperature may effectively affect the mechanical properties. • The maximum bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively.

Designing a Virtual laboratory for Simulating to Production of Nanocomposite NdFeB Magnets

Directory of Open Access Journals (Sweden)

Musa Faruk Çakir

2014-02-01

Full Text Available The talent figure for a permanent magnet is the multiplication of the maximum energy (BHmax. Less volume magnet is required for the production of magnet flux density if the BHmax value is higher. Mathematical functions are obtained from the data related to resiudal flux density, magnetic coercitivy, permanent magnet flux product capability, Curie temperature and density which were obtained as a result of the studies on different NdFeB alloys in the laboratory. Besides this, mathematical functions of NdFeB hard magnet’s resiudal flux density are obtained by adding elements. In this study, a virtual laboratory for producing nanocompositedNdFeB magnet has been designed. The virtual laboratory software has been used to simulate NdFeB hard magnets for industrial utilities.

Effects of proton irradiation on structure of NdFeB permanent magnets studied by X-ray diffraction and X-ray absorption fine structure

International Nuclear Information System (INIS)

Yang, L.; Zhen, L.; Xu, C.Y.; Sun, X.Y.; Shao, W.Z.

2011-01-01

The effects of proton irradiation on the structure of NdFeB permanent magnet were investigated by X-ray diffraction and X-ray absorption fine structure (XAFS). The results reveal that proton irradiation has no effect on the long-range structure, but significantly affects the atomic local structure of the NdFeB magnet. The alignment degree of the magnet decreases and the internal stress of the lattice increases after proton irradiation. XAFS results show that the coordination number of Fe-Nd in the first neighboring coordination shell of the Fe atoms decreases and the disorder degree increases.

Effects of proton irradiation on structure of NdFeB permanent magnets studied by X-ray diffraction and X-ray absorption fine structure

Energy Technology Data Exchange (ETDEWEB)

Yang, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L., E-mail: lzhen@hit.edu.c [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Xu, C.Y.; Sun, X.Y.; Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

2011-01-15

The effects of proton irradiation on the structure of NdFeB permanent magnet were investigated by X-ray diffraction and X-ray absorption fine structure (XAFS). The results reveal that proton irradiation has no effect on the long-range structure, but significantly affects the atomic local structure of the NdFeB magnet. The alignment degree of the magnet decreases and the internal stress of the lattice increases after proton irradiation. XAFS results show that the coordination number of Fe-Nd in the first neighboring coordination shell of the Fe atoms decreases and the disorder degree increases.

Electrodeposition of amorphous Ni-P coatings onto Nd-Fe-B permanent magnet substrates

Energy Technology Data Exchange (ETDEWEB)

Ma, C.B [Department of Chemistry, Yuquan campus, Zhejiang University, Hangzhou 310027 (China); Cao, F.H [Department of Chemistry, Yuquan campus, Zhejiang University, Hangzhou 310027 (China); Zhang, Z. [Department of Chemistry, Yuquan campus, Zhejiang University, Hangzhou 310027 (China)]. E-mail: eaglezzy@zjuem.zju.edu.cn; Zhang, J.Q [Department of Chemistry, Yuquan campus, Zhejiang University, Hangzhou 310027 (China); State Key Laboratory for Corrosion and Protection of Metals, Institute of Metal Research, The Chinese Academy of Sciences, Shenyang 110016 (China)

2006-12-15

Decorative and protective Ni-P amorphous coatings were electroplated onto NdFeB permanent magnet from an ortho-phosphorous acid contained bath. The influences of the main electroplating technological parameters including current density, bath pH, bath temperature and H{sub 3}PO{sub 3} on the structure and chemical composition of Ni-P coatings were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques in conjunction with X-ray diffraction (XRD), scanning transmission electron microscopy (SEM) and X-ray energy-dispersive spectrometry (EDX). The optimized amorphous Ni-P coated NdFeB can stand for ca. 180 h against neutral 3.0 wt.% NaCl salt spray without any pitting corrosion. Meanwhile, the results also showed that large phosphorous content is the precondition for Ni-P coatings to possess the amorphous structure, but too much high phosphorous content can damage the amorphous structure due to the separation of superfluous P from Ni{sub 2}P/Ni{sub 3}P and the resultant formation of multi-phase coatings (such as Ni{sub 2}P-P)

Study of high-coercivity sintered NdFeB magnets

International Nuclear Information System (INIS)

Bai, G.; Gao, R.W.; Sun, Y.; Han, G.B.; Wang, B.

2007-01-01

Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of j H c =25.6 kOe, B r =13.2 kG and (BH) max =39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 deg. C) is -0.53% deg. C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors

Corrosion behaviour of Nd-Fe-B magnets containing Co and Cr

International Nuclear Information System (INIS)

Pawlowska, G.; Bala, H.; Szymura, S.

1993-01-01

The effect of partial substitution of iron by Co and Cr on corrosion behaviour of Nd 16 Fe 76 B 8 permanent magnets has been investigated. Small additions of Cr (1 to 4%at) are enough to ensure maximal corrosion inhibition. Greater amount of Cr into Nd-Fe-B alloy (>8%at), against expectations, practically do not affect the corrosion behaviour and additionally, considerably worsen its magnetic properties. Corrosion tests have shown a distinct effect of cobalt addition on the inhibition of both acid corrosion and the abnormal dissolution process of the Nd-Fe-Co-B magnets. Cobalt additions inhibit the atmosphere corrosion of Nd-Fe-B permanent magnets, especially a salt-spray environment. (author). 6 refs, 4 figs, 1 tab

Dysprosium-free melt-spun permanent magnets

International Nuclear Information System (INIS)

Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

2014-01-01

Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd 2 Fe 14 B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175–200 °C. (paper)

Dysprosium-free melt-spun permanent magnets.

Science.gov (United States)

Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

2014-02-12

Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd2Fe14B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175-200 °C.

Roles of coercivity and remanent flux density of permanent magnet in interior permanent magnet synchronous motor (IPMSM) performance for electric vehicle applications

Science.gov (United States)

Won, Hoyun; Hong, Yang-Ki; Lee, Woncheol; Choi, Minyeong

2018-05-01

We used four rotor topologies of an interior permanent magnet synchronous motor (IPMSM) to investigate the effects of remanent flux density (Br) and coercivity (Hc) of permanent magnet on motor performance. Commercial strontium hexaferrite (SrFe12O19: energy product, (BH)max, of 4.62 MGOe) and Nd-Fe-B ((BH)max of 38.2 MGOe) magnets were used for the rotor designs. The same machine specifications and magnet volume keep constant, while the Hc and Br vary to calculate torque and energy efficiency with the finite-element analysis. A combination of high Hc and low Br more effectively increased maximum torque of IPMSM when the hexaferrite magnet was used. For Nd-Fe-B magnet, the same combination did not affect maximum torque, but increased energy efficiency at high speed. Therefore, the Hc value of a permanent magnet is more effective than the Br in producing high maximum torque for SrM-magnet based IPMSM and high energy efficiency at high speed for Nd-Fe-B magnet based IPMSM.

EXPERIMENTAL STUDIES FOR DEVELOPMENT HIGH-POWER AUDIO SPEAKER DEVICES PERFORMANCE USING PERMANENT NdFeB MAGNETS SPECIAL TECHNOLOGY

Directory of Open Access Journals (Sweden)

Constantin D. STĂNESCU

2013-05-01

Full Text Available In this paper the authors shows the research made for improving high-power audio speaker devices performance using permanent NdFeB magnets special technology. Magnetic losses inside these audio devices are due to mechanical system frictions and to thermal effect of Joules eddy currents. In this regard, by special technology, were made conical surfaces at top plate and center pin. Analysing results obtained by modelling the magnetic circuit finite element method using electronic software package,was measured increase efficiency by over 10 %, from 1,136T to13T.

Application of bonded NdFeB magnet for C-Band circulator component

Science.gov (United States)

Kristiantoro, T.; Idayanti, N.; Sudrajat, N.; Septiani, A.; Dedi

2016-11-01

In this paper bonded NdFeB permanent magnets of the crashed-ribbon type were made as an alternative for circulator magnet to improve their magnetic performance. The fabrication process is also easier than the sintered NdFeB because there had no shrinkage of product (such as sintered barium ferrite magnet), with the others advantages as follows; large freeness of product shapes, high precision of dimension and good corrosion resistance. The dimension of the samples was measured to calculate its bulk densities and the magnetic properties were characterized by Permagraph to obtain values such as; Remanence induction (Br) in kG, Coercivity value (Hcj) in kOe, the Maximum energy product (BH max) in MGOe. Whereas the surface magnetic field strength (B) was observed by the Gauss-meter. The bonded NdFeB permanent magnets revealed 6.39 kG of Br, 6.974 kOe of Hcj and 7.13 MGOe of BHmax. The circulator performance was measured using Vector Network Analyzer (VNA). The optimum values of the circulator measurement at a frequency of 5 GHz show a VSWR value of 1.062 and insertion loss of -0.463 dB. The bonded magnet could be used as component of permanent magnets on the circulator that working on C-Band at a frequency range of 4 GHz - 8 GHz.

Study of high-coercivity sintered NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Bai, G. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Department of Mathematics and Physics, Xi' an Institute of Technology, Xi' an, 710032 (China); Gao, R.W. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China)]. E-mail: gaorwbox@sdu.edu.cn; Sun, Y. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Han, G.B. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Wang, B. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Baotou Rare Earth Research Institute, Batou 014030 (China)

2007-01-15

Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of {sub j} H {sub c}=25.6 kOe, B {sub r}=13.2 kG and (BH){sub max}=39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 deg. C) is -0.53% deg. C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors.

Removing metal debris from thermosetting EMC powders by Nd-Fe-B permanent magnets

Directory of Open Access Journals (Sweden)

Liaw Yowching

2017-01-01

Full Text Available During the preparation of thermosetting encapsulation molding compounds (EMCs for semiconductor packaging, metal debris are always present in the EMC powders due to the hard silica fillers in the compound. These metal debris in the EMC powders will cause circuit shortage and therefore have to be removed before molding. In this study, Nd-Fe-B permanent magnets are used to remove these debris. The results show that the metal debris can be removed effectively as the rate of accumulation of the metal debris increases as time proceeds in the removing operation. The removal effectiveness of the debris is affected by both the magnetic flux density and the flow around the magnet. The wake flow behind the magnet is a relatively low speed recirculation region which facilities the attraction of metal debris in the powders. Thus, the largest amount of the accumulated EMC powders occurs downstream of the magnet. Hence, this low speed recirculation region should be better utilized to enhance the removal efficiency of the metal debris.

Magnetic forces between arrays of cylindrical permanent magnets

DEFF Research Database (Denmark)

Vokoun, D.; Tomassetti, G.; Beleggia, Marco

2011-01-01

procedures. Here, we introduce analytical expressions for calculating the attraction force between two arrays of cylindrical permanent magnets and compare the predictions with experimental data obtained from force measurements with NdFeB magnets. We show that the difference between predicted and measured...

Development of NdFeB magnet through hydrogen decrepitation

International Nuclear Information System (INIS)

Akhtar, S.; Farooque, M.; Haider, A.; Ahmad, Z.

2009-01-01

Neodymium based magnets are the powerful permanent magnet of today. This paper will discuss iron based rare earth magnets. NdFeB sintered magnet material has been developed. The magnets are produced by powder metallurgy route involving hydrogen decrepitation technique for making fine powder. After melting and casting, the NdFeB alloy is subject to hydrogen atmosphere. Hydrogen slowly absorbs into the solid alloy and makes it brittle, which upon milling becomes fine powder. Hydrogen is then removed by placing the powder at temperature around 800 deg. C under vacuum. Then the powders are pressed under isostatic conditions and sintered at temperature range of 1020-1050 deg. C. Post sintering is done at 800 deg. C and 580 deg. C followed by quenching. Energy product in the range of 8 MGOe is achieved. (author)

CRADA/NFE-15-05761 Report: Additive Manufacturing of Isotropic NdFeB Bonded Permanent Magnets

Energy Technology Data Exchange (ETDEWEB)

Paranthaman, M Parans [ORNL

2016-07-18

The technical objective of this technical collaboration phase I proposal is to fabricate net shape isotropic NdFeB bonded magnets utilizing additive manufacturing technologies at the ORNL MDF. The goal is to form complex shapes of thermoplastic and/or thermoset bonded magnets without expensive tooling and with minimal wasted material. Two additive manufacturing methods; the binder jet process; and big area additive manufacturing (BAAM) were used. Binder jetting produced magnets with the measured density of the magnet of 3.47 g/cm³, close to 46% relative to the NdFeB single crystal density of 7.6 g/cm³ were demonstrated. Magnetic measurements indicate that there is no degradation in the magnetic properties. In addition, BAAM was used to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm³, and the room temperature magnetic properties are: Intrinsic coercivity Hci = 8.65 kOe, Remanence Br = 5.07 kG, and energy product (BH)_max = 5.47 MGOe (43.50 kJ/m³). This study provides a new pathway for preparing near-net shape bonded magnets for various magnetic applications.

Physical and magnetic properties, microstructure of bonded magnet NdFeB prepared by using synthesis rubber

International Nuclear Information System (INIS)

Suprapedi; Sardjono, P.; Muljadi

2016-01-01

The magnet permanent has been made by using NdFeB (NQP-B) powder with purity 99.90% and polymer rubber with purity 90%. This research was done to determine the effect of the polymer (rubber) composition as binder in the manufacture of bonded magnet NdFeB on physical properties, microstructure and magnetic properties. Bonded magnets are magnet material made from a mixture of magnetic powder as a filler and the polymer as a matrix material or as binder to bind the magnetic particles. The NdFeB (NQP-B) powder fractions of bonded magnets NdFeB investigated were as follows: a) 97 wt.% of NdFeB (NQP-B) and 3 wt.% of rubber,b) 95wt.% of NdFeB (NQP-B) and 5 wt.% of rubber, c) 93 wt.% of NdFeB (NQP-B) and 7 wt.% of rubber, d) 91 wt.% of NdFeB (NQP-B) and 9 wt.% of rubber. Both raw materials were mixed by using mixer until homogen with total weight about 16 g for each sample, then added 0.3 ml of catalyst and mixed again and put in dies mould and compacted at pressure 30 MPa, then dried for 2 hours at room temperature. The dried samples was characterized such as: bulk density measurement and magnetic properties by using BH-curve permeagraph. The bulk density values of the sample bonded NdFeB magnets using the binder 3% wt. and 5% wt. rubber are respectively 4,70 g/cm 3 and 4.88 g/cm 3 . The result from BH- curve shows that the highest value of remanence (Br = 5.12 kGauss) is at sample with 3% wt. of rubber, but sample with 5% wt. of rubber has lowest value of remanance (Br = 4.40 kGauss). Based on the observation of the SEM photograph shown that the rubber material has been successfully covered the whole surface of the grain and fill some of the voids that are in the grain boundary. (paper)

Physical and magnetic properties, microstructure of bonded magnet NdFeB prepared by using synthesis rubber

Science.gov (United States)

Suprapedi; Sardjono, P.; Muljadi

2016-11-01

The magnet permanent has been made by using NdFeB (NQP-B) powder with purity 99.90% and polymer rubber with purity 90%. This research was done to determine the effect of the polymer (rubber) composition as binder in the manufacture of bonded magnet NdFeB on physical properties, microstructure and magnetic properties. Bonded magnets are magnet material made from a mixture of magnetic powder as a filler and the polymer as a matrix material or as binder to bind the magnetic particles. The NdFeB (NQP-B) powder fractions of bonded magnets NdFeB investigated were as follows: a) 97 wt.% of NdFeB (NQP-B) and 3 wt.% of rubber,b) 95wt.% of NdFeB (NQP-B) and 5 wt.% of rubber, c) 93 wt.% of NdFeB (NQP-B) and 7 wt.% of rubber, d) 91 wt.% of NdFeB (NQP-B) and 9 wt.% of rubber. Both raw materials were mixed by using mixer until homogen with total weight about 16 g for each sample, then added 0.3 ml of catalyst and mixed again and put in dies mould and compacted at pressure 30 MPa, then dried for 2 hours at room temperature. The dried samples was characterized such as: bulk density measurement and magnetic properties by using BH-curve permeagraph. The bulk density values of the sample bonded NdFeB magnets using the binder 3% wt. and 5% wt. rubber are respectively 4,70 g/cm3 and 4.88 g/cm3. The result from BH- curve shows that the highest value of remanence (Br = 5.12 kGauss) is at sample with 3% wt. of rubber, but sample with 5% wt. of rubber has lowest value of remanance (Br = 4.40 kGauss). Based on the observation of the SEM photograph shown that the rubber material has been successfully covered the whole surface of the grain and fill some of the voids that are in the grain boundary.

Irradiated radiation dose measurements of multilayer mirrors and permanent magnets used at FELI facilities

International Nuclear Information System (INIS)

Wakisaka, K.; Tongu, H.; Okuma, S.; Oshita, E.; Wakita, K.; Takii, T.; Tomimasu, Takio

1997-01-01

Recently the operation time of the free electron laser (FEL) user's facilities is close on three thousand hours per year. Cavity mirrors of their optical resonators and permanent magnets of their undulators are used under high intensity radiation field along their high current electron beam lines. Among these mirrors and permanent magnets, multilayer mirrors and Nd-Fe-B permanent magnets are not so strong against radiation damage compared with Au-coated copper mirrors and Sm-Co permanent magnets. A radiation damage on Ta 2 O 5 /SiO 2 mirrors was found for the first time after about fifty hours visible FEL operation at the FELI. The damage is due to irradiated bremsstrahlung and intracavity FEL. However, radiation damages on Nd-Fe-B permanent magnets were already reported compared with Sm-Co ones using high energy neutrons, protons, deuterons and 60 Coγ-rays. Mixed irradiation effects of 85-MeV electrons, bremsstrahlung and 60 Coγ-rays and of 17-MeV electrons and 60 Coγ-rays were also studied. The latest results show that the magnetic flux loss of Nd-Fe-B is 2% at an absorbed dose of 10 MGy. The present work was carried out to study the irradiated dose distributions near the multilayer mirrors and Nd-Fe-B permanent magnets with thermoluminescence dosimeters (TLDs). The irradiated dose to the cavity mirrors used in Linac-based FEL experiment is estimated to be 0.3 MGray for fifty hours irradiation. The irradiated dose to the Nd-Fe-B magnets is estimated to be 16 MGray for 2 thousand hours operation. The decrease of their magnetic flux due to 16 MGray is estimated to be about 3%. These dose monitorings are useful to reduce irradiated dosages to the mirrors and the permanent magnets as low as possible and to estimate their safety lifetimes. (author)

Properties enhancement and recoil loop characteristics for hot deformed nanocrystalline NdFeB permanent magnets

International Nuclear Information System (INIS)

Liu, Z. W.; Huang, Y. L.; Hu, S. L.; Zhong, X. C.; Yu, H. Y.; Gao, X. X.

2013-01-01

Nanocrystalline NdFeB magnets were prepared by spark plasma sintering (SPS) and SPS followed by HD using melt spun ribbons as the starting materials. The microstructure of SPSed and HDed magnets were analyzed. The effects of process including temperature and compression ratio on the microstructure and properties were investigated. High magnetic properties were obtained in anisotropic HDed magnets. The combination of Zn and Dy additions was successfully employed to improve the coercivity and thermal stability of the SPSed magnets. Open recoil loops were found in these magnets with Nd-rich composition and without soft magnetic phase for the first time. The relationship between the recoil loops and microstructure for SPS and HD NdFeB magnets were investigated. The investigations showed that the magnetic properties of SPS+HDed magnets are related to the extent of the aggregation of Nd-rich phase, which was formed during HD due to existence of porosity in SPSed precursor. Large local demagnetization fields induced by the Nd-rich phase aggregation leads to the open loops and significantly reduced the coercivity. By reducing the recoil loop openness, the magnetic properties of HDed NdFeB magnets were successfully improved. (author)

Samarium-cobalt type rare earth permanent magnets

International Nuclear Information System (INIS)

Kamat, S.V.

2014-01-01

Permanent magnets are one of the oldest and largest applications of magnetic materials and form an integral part of our modern industrial society. They belong to a special class of functional materials and are characterized for remanence (flux output from the magnet), coercivity (resistance to demagnetization) and energy product (material energy density) from the second quadrant of the magnetic hysteresis loop. The reliability, stability, size, weight, cost and performance of many electro-technical devices depend mainly on the properties of permanent magnets used in them. There are three important families of permanent magnets viz., Ferrites, Alnicos and Rare Earth Permanent Magnets (REPMs) with energy product values ranging from 3 to 50 MGOe and among the front ranking high performance REPMs, SmCo 5 , Sm 2 Co 17 type and NdFeB alloys are technologically the most important materials. They are used in a wide range of applications ranging from consumer products to very specialized areas of tele-communications, microelectronics, defence, space, avionics etc. While NdFeB has the highest energy product, Sm-Co based magnets are preferred for most critical applications where temperature stability of magnetic properties is essential because of their significantly higher Curie temperatures. In this presentation some of the key challenges associated with these Sm-Co based rare earth permanent magnets will be highlighted. (author)

Method for forming permanent magnets with different polarities for use in microelectromechanical devices

Science.gov (United States)

Roesler, Alexander W [Tijeras, NM; Christenson, Todd R [Albuquerque, NM

2007-04-24

Methods are provided for forming a plurality of permanent magnets with two different north-south magnetic pole alignments for use in microelectromechanical (MEM) devices. These methods are based on initially magnetizing the permanent magnets all in the same direction, and then utilizing a combination of heating and a magnetic field to switch the polarity of a portion of the permanent magnets while not switching the remaining permanent magnets. The permanent magnets, in some instances, can all have the same rare-earth composition (e.g. NdFeB) or can be formed of two different rare-earth materials (e.g. NdFeB and SmCo). The methods can be used to form a plurality of permanent magnets side-by-side on or within a substrate with an alternating polarity, or to form a two-dimensional array of permanent magnets in which the polarity of every other row of the array is alternated.

Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

Science.gov (United States)

Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

2014-02-01

Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

Multi-layered electroless Ni-P coatings on powder-sintered Nd-Fe-B permanent magnet

International Nuclear Information System (INIS)

Chen Zhong; Ng, Alice; Yi Jianzhang; Chen Xingfu

2006-01-01

This paper has shown a successful protective coating scheme for powder-sintered Nd-Fe-B permanent magnet using multi-layered electroless nickel (EN) deposition. A low-phosphorus nickel layer is plated with an alkaline EN solution first, followed by a high-phosphorus nickel layer plated with an acidic solution. An additional topcoat by medium-phosphorus nickel on the high-phosphorus coating is also explored. It is shown that the high-phosphorus nickel layer coated in acidic solution provides the best corrosion protection because of its dense amorphous structure. The medium phosphorus topcoat is also dense and is able to provide reasonable corrosion resistance. The low-phosphorus layer itself does not have enough corrosion resistance; its main role is to provide an intermediate coating on the powder-sintered magnet. X-ray diffraction measurement shows that the low-phosphorus coating consists of nano-crystallines, and the high- and the medium-phosphorus coatings are dominated by amorphous structure. Microscopic observation and scratch test on these composite coatings demonstrate good adhesion between the magnet and the coatings. Remanence and coercivity of the plated magnet decrease with the applied coatings, but measured values are still very attractive for practical applications among known hard magnets

Grain boundary engineering in sintered Nd-Fe-B permanent magnets for efficient utilization of heavy rare earth elements

Energy Technology Data Exchange (ETDEWEB)

Loewe, Konrad

2016-10-18

The first part of the thesis investigates the diffusion of rare-earth (RE) elements in commercial sintered Nd-Fe-B based permanent magnets. A strong temperature dependence of the diffusion distance and resulting change in magnetic properties were found. A maximum increase in coercivity of ∼+350 kA/m using a Dy diffusion source occurred at the optimum annealing temperature of 900 C. After annealing for 6 h at this temperature, a Dy diffusion distance of about 4 mm has been observed with a scanning Hall probe. Consequently, the maximum thickness of grain boundary diffusion processed magnets with homogeneous properties is also only a few mm. The microstructural changes in the magnets after diffusion were investigated by electron microscopy coupled with electron probe microanalysis. It was found that the diffusion of Dy into sintered Nd-Fe-B permanent magnets occurs along the grain boundary phases, which is in accordance with previous studies. A partial melting of the Nd-Fe-B grains during the annealing process lead to the formation of so - called (Nd,Dy)-Fe-B shells at the outer part of the grains. These shells are μm thick at the immediate surface of the magnet and become thinner with increasing diffusion distance towards the center of the bulk. With scanning transmission electron microscopy coupled with electron probe analysis a Dy content of about 1 at.% was found in a shell located about 1.5 mm away from the surface of the magnet. The evaluation of diffusion speeds of Dy and other RE (Tb, Ce, Gd) in Nd-Fe-B magnets showed that Tb diffuses significantly faster than Dy, and Ce slightly slower than Dy, which is attributed to differences in the respective phase diagrams. The addition of Gd to the grain boundaries has an adverse effect on coercivity. Exemplary of the heavy rare earth element Tb, the nano - scale elemental distribution around the grain boundaries after the diffusion process was visualized with high resolution scanning transmission electron microscopy

The Creation of a Strong Magnetic Field by Means of Large Magnetic Blocks from NdFeB Magnets in Opposing Linear Halbach Arrays

Czech Academy of Sciences Publication Activity Database

Žežulka, Václav; Straka, Pavel

2016-01-01

Roč. 21, č. 3 (2016), 364-373 ISSN 1226-1750 Institutional support: RVO:67985891 Keywords : magnetic field * permanent magnets * NdFeB magnets * Halbach Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.713, year: 2016 http://komag.org/journal/

Magnetic properties of sintered high energy sm-co and nd-fe-b magnets

Directory of Open Access Journals (Sweden)

Talijan Nadežda M.

2006-01-01

Full Text Available Magnetic properties of permanent magnetic materials based on intermetallic compounds of Sm-Co and Nd-Fe-B are in direct dependence on the microstructure. In the first part of this paper, having in mind the importance of the regime of sintering and heat treatment to obtain the optimal magnetic structure, yet another approach in defining the most adequate technological parameters of the sintering process for applied heat treatment conditions was made. The goal of these investigations was to use the correlation that exists between sintering conditions (temperature and time and intensity of the diffraction peak of the (111 plane of the SmCo5 phase to optimize. In the second part a brief overview of high energy magnetic materials based on Nd-Fe-B is presented with special emphasis to the current research and development of high remanent nanocomposite magnetic materials based on Nd-Fe-B alloys with a reduced Nd content. Part of experimental results gained during research of the sintering process of SmCo5 magnetic materials were realized and published earlier. The scientific meeting devoted to the 60th anniversary of Frankel’s theory of sintering was an opportunity to show once more the importance and role of sintering in optimization of the magnetic microstructure of sintered Sm Co5 magnetic materials.

High energy permanent magnets - Solutions to high performance devices

International Nuclear Information System (INIS)

Ma, B.M.; Willman, C.J.

1986-01-01

Neodymium iron boron magnets are a special class of magnets providing the highest level of performance with the least amount of material. Crucible Research Center produced the highest energy product magnet of 45 MGOe - a world record. Commercialization of this development has already taken place. Crucible Magnetics Division, located in Elizabethtown, Kentucky, is currently manufacturing and marketing six different grades of NdFeB magnets. Permanent magnets find application in motors, speakers, electron beam focusing devices for military and Star Wars. The new NdFeB magnets are of considerable interest for a wide range of applications

Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

International Nuclear Information System (INIS)

Xu, J.L.; Huang, Z.X.; Luo, J.M.; Zhong, Z.C.

2014-01-01

The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H 2 SO 4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H 2 SO 4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates

Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

Energy Technology Data Exchange (ETDEWEB)

Xu, J.L., E-mail: jlxu@nchu.edu.cn; Huang, Z.X.; Luo, J.M.; Zhong, Z.C., E-mail: zzhong.2006@yahoo.com.cn

2014-04-15

The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H{sub 2}SO{sub 4} solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H{sub 2}SO{sub 4} solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates.

The permanent NdFeB magnets in the circuits for magnetic filters and the first technological tests

Czech Academy of Sciences Publication Activity Database

Žežulka, Václav; Straka, Pavel; Mucha, Pavel

2005-01-01

Roč. 78, - (2005), s. 31-39 ISSN 0301-7516 R&D Projects: GA AV ČR IBS3046004 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnetic circuit * magnetic filter * rare earth magnets ( NdFeB ) Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.965, year: 2005

Magnetostatic interactions and forces between cylindrical permanent magnets

International Nuclear Information System (INIS)

Vokoun, David; Beleggia, Marco; Heller, Ludek; Sittner, Petr

2009-01-01

Permanent magnets of various shapes are often utilized in magnetic actuators, sensors or releasable magnetic fasteners. Knowledge of the magnetic force is required to control devices reliably. Here, we introduce an analytical expression for calculating the attraction force between two cylindrical permanent magnets on the assumption of uniform magnetization. Although the assumption is not fulfilled exactly in cylindrical magnets, we obtain a very good agreement between the calculated and measured forces between two identical cylindrical magnets and within an array of NdFeB cylindrical magnets.

New developments in NdFeB-based permanent magnets

International Nuclear Information System (INIS)

Liu, Z.W.

2011-01-01

NdFeB based alloys have been used as permanent magnets for almost thirty years. The recent researches aim at optimizing the composition, microstructure and properties, reducing cost, and developing new processes. The demand for sintered magnet is increasing. Efforts are directed towards improving properties by controlling grain boundary diffusion, minimizing the rare earth (RE) content and also improving production yield. As for bonded magnets, to enhance remanence and energy product, nanocrystalline powders are employed. High thermal stability has been realized by mixing NdFeB with hard ferrite powders. For nanocrystalline and nano composite NdFeB based alloys, both compositional modification and microstructural optimization have been carried out. New approaches have also been proposed to prepare NdFeB magnets with idea structure. Surfactant assisted ball milling is a good top-down method to obtain nano sized hard magnetic particles and anisotropic nano flakes. Synthesis of NdFeB nanoparticles and NdFeB/Fe (Co) nano composite powders by bottom-up techniques, such as chemical reduction process and co-precipitation, has been successful very recently. To assemble nanocrystalline NdFeB powders or nanoparticles into bulk magnets, various novel consolidation processes including spark plasma sintering and high velocity press have been employed. Hot deformation can be selected as the process to achieve anisotropy in nanocrystalline magnets. (author)

Methods of characterization of multiphase Nd-Fe-B melt-spun alloys

Directory of Open Access Journals (Sweden)

Grujić A.

2007-01-01

Full Text Available Nanocomposite permanent magnetic materials based on Nd-Fe-B alloys with a low Nd content are a new type of permanent magnetic material. The microstructure of these nanocomposite permanent magnets is composed of a mixture of magnetically soft and hard phases providing the so called exchange coupling effect. Beside the optimization process parameters, methods of characterization have a very important role in the design of an optimal magnetic matrix of multiphase melt-spun Nd-Fe-B alloys. Different methods and techniques of characterization were used for observation and study of the microstructure evolution during crystallization. A summary results of measurements using different methods of characterization are presented to enable a better insight into relations between the microstructure and magnetic properties of the investigated melt-spun Nd-Fe-B alloys. .

The comparative study of Nd-Fe-B magnetic materials with different Nd content

Czech Academy of Sciences Publication Activity Database

Grujić, A.; Žák, Tomáš; Ćosović, V.; Stajić-Trošić, J.; Spasojević, V.; Talijan, N.

2009-01-01

Roč. 3, č. 5 (2009), s. 477-480 ISSN 1842-6573 R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : Rapid quenched Nd-Fe-B alloy * Chemical composition * Phase composition * Magnetic properties * Performance permanent-magnets * Nanocrystalline composite * Alloys * Phase Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.451, year: 2009

Static devices with new permanent magnets

International Nuclear Information System (INIS)

Chavanne, J.; Laforest, J.; Pauthenet, R.

1987-01-01

The high remanence and coercivity of the new permanent magnet materials are of special interest in the static applications. High ordering temperature and are uniaxial anisotropy at the origin of their good permanent magnet properties are obtained in rare earth-transition metal compounds. Binary SmCo/sub 5/ and Sm/sub 2/Co/sub 17/ and ternary Nd/sub 2/Fe/sub 14/B compounds are the basis materials of the best permanent magnets. new concepts of calculations of static devices with these magnets can be applied: the magnetization can be considered as ridig, the density of the surface Amperian current is constant, the relative permeability is approximately 1 and the induction calculations are linear. Examples of hexapoles with Sm-Co and NdFeB magnets are described and the performances are compared. The problems of temperature behavior and corrosion resistance are underlined

Micromagnetics of rare-earth efficient permanent magnets

Science.gov (United States)

Fischbacher, Johann; Kovacs, Alexander; Gusenbauer, Markus; Oezelt, Harald; Exl, Lukas; Bance, Simon; Schrefl, Thomas

2018-05-01

The development of permanent magnets containing less or no rare-earth elements is linked to profound knowledge of the coercivity mechanism. Prerequisites for a promising permanent magnet material are a high spontaneous magnetization and a sufficiently high magnetic anisotropy. In addition to the intrinsic magnetic properties the microstructure of the magnet plays a significant role in establishing coercivity. The influence of the microstructure on coercivity, remanence, and energy density product can be understood by using micromagnetic simulations. With advances in computer hardware and numerical methods, hysteresis curves of magnets can be computed quickly so that the simulations can readily provide guidance for the development of permanent magnets. The potential of rare-earth reduced and rare-earth free permanent magnets is investigated using micromagnetic simulations. The results show excellent hard magnetic properties can be achieved in grain boundary engineered NdFeB, rare-earth magnets with a ThMn12 structure, Co-based nano-wires, and L10-FeNi provided that the magnet’s microstructure is optimized.

Magnetisation reversal on surface of Nd-Fe-B magnets

International Nuclear Information System (INIS)

Sun, H.; Woodward, R.; Street, R.

1998-01-01

Full text: Time dependent magnetisation processes on surface of isotropic and anisotropic Nd-Fe-B magnets were measured using a Magneto-Optic Magnetometer (MOM) and the data were analysed by means of the constitutive equation H = H(M, M). The surface magnetic viscosity parameter Λ (or fluctuation field H f ) was obtained. The activation volume v, which represents the volume of a negative magnetisation nuclei during a magnetisation reversal process was calculated from Λ. The results are compared with those of the corresponding bulk properties obtained by analysing the data measured using a Vibrating Sample Magnetometer (VSM). Similar to bulk materials, Λ for the surface magnetisation is nearly constant over a wide range of magnetisation for both isotropic and anisotropic Nd-Fe-B. However, the surface hysteresis loops are significantly different from the bulk materials, indicating a significant difference in the magnetisation reversal processes between the bulk and surface materials. The surface magnetisation reversal mechanism, its relation and influence to the bulk properties and therefore the performance of permanent magnet are discussed

Development of cryogenic permanent magnet undulator

International Nuclear Information System (INIS)

Hara, Toru; Tanaka, Takashi; Shirasawa, Katsutoshi; Kitamura, Hideo; Bizen, Teruhiko; Seike, Takamitsu; Marechal, Xavier; Tsuru, Rieko; Iwaki, Daisuke

2005-01-01

A short period undulator increases not only the photon energy of undulator radiation, but also the brilliance due to its increased number of undulator periods. As a result, brilliant undulator radiation becomes available in the photon energy range, which is currently covered by wigglers. In order to develop a short period undulator, high performance magnets are indispensable and superconductive undulators have been actively investigated in recent years. In this paper, however, we propose a new approach, so called a cryogenic permanent magnet undulator using NdFeB magnets at the temperatures around 150 K. The current status of this cryogenic permanent magnet undulator development at SPring-8 is presented including the results of the magnetic field measurements on a prototype undulator. (author)

Mechanical design and fabrication of pure-permanent magnet undulator

International Nuclear Information System (INIS)

Chouksey, Sanjay; Vinit Kumar; Abhay Kumar; Krishnagopal, Srinivas

2003-01-01

A 50 mm period, 2.5 m long (50 periods), pure permanent magnet, variable gap undulator using NdFeB magnets is being built in two sections, each 1.25 m long. We present details of the mechanical design, fabrication experience, assembly and inspection of the undulator. (author)

Thin films of NdFeB deposited by PLD technique

International Nuclear Information System (INIS)

Constantinescu, C.; Scarisoreanu, N.; Moldovan, A.; Dinescu, M.; Petrescu, L.; Epureanu, G.

2007-01-01

Neodymium-iron-boron (NdFeB) is a material with important magnetic properties, mostly used in permanent magnet fabrication. Thin layers of NdFeB are needed for miniaturization in electrical engineering, electronics and for high-tech devices. In this paper we applied pulsed lased deposition (PLD) in vacuum for obtaining thin films of NdFeB from stoichiometric targets. The influence of different buffer layers and of the laser parameters (wavelength and fluence) on the NdFeB structures, composition and magnetic properties have been investigated. The obtained structures were characterized by atomic force microscopy (AFM) and optical microscopy. Vibrating sample magnetometry (VSM) has been performed for specific magnetic characterization

Thin films of NdFeB deposited by PLD technique

Energy Technology Data Exchange (ETDEWEB)

Constantinescu, C. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Scarisoreanu, N. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Moldovan, A. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Dinescu, M. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania)]. E-mail: dinescum@ifin.nipne.ro; Petrescu, L. [Department of Electrical Engineering, ' Politehnica' University of Bucharest, 313 Spl. Independentei, 060042 Bucharest (Romania); Epureanu, G. [Department of Electrical Engineering, ' Politehnica' University of Bucharest, 313 Spl. Independentei, 060042 Bucharest (Romania)

2007-07-31

Neodymium-iron-boron (NdFeB) is a material with important magnetic properties, mostly used in permanent magnet fabrication. Thin layers of NdFeB are needed for miniaturization in electrical engineering, electronics and for high-tech devices. In this paper we applied pulsed lased deposition (PLD) in vacuum for obtaining thin films of NdFeB from stoichiometric targets. The influence of different buffer layers and of the laser parameters (wavelength and fluence) on the NdFeB structures, composition and magnetic properties have been investigated. The obtained structures were characterized by atomic force microscopy (AFM) and optical microscopy. Vibrating sample magnetometry (VSM) has been performed for specific magnetic characterization.

Progress of sintered NdFeB permanent magnets by the diffusion of non-rare earth elements and their alloy compounds

Directory of Open Access Journals (Sweden)

Lyu Meng

2017-12-01

Full Text Available It has been found that the coercivity (HC and corrosivity of sintered NdFeB magnets are closely related to the components and microstructure of their intergranular phase.The traditional smelting NdFeB magnets with adding heavy rare earth elements can modify intergranular phase to improve the HC and corrosion resistance of magnets.However,it makes the additives be homogenously distributed on the main phase,and causes magnetic decrease and cost increase.With the addition of non-rare earth materials into grain boundary,the microstructure of intergranular phase as well as its electrochemical potential and wettability can be optimized.As a result,the amount of heavy rare earth elements and cost of magnets could be reduced whilst the HC and corrosion resistance of magnets can be improved.This paper summarized the research on regulating the components and the microstructure of intergranular phase in sintered NdFeB magnets by non-rare earth metals and compounds,and its influence on coercivity and corrosion resistance.

Variable-field permanent-magnet quadrupole for the SSC

International Nuclear Information System (INIS)

Barlow, D.B.; Kraus, R.H. Jr.; Martinez, R.P.; Meyer, R.E.

1994-01-01

A set of compact variable-field permanent-magnet quadrupoles have been designed, fabricated, and tested for use in the SSC linac matching section. The quadrupoles have 24 mm-diameter apertures and 40 mm-long poles. The hybrid (permanent-magnet and iron) design, uses a fixed core of magnet material (NdFeB) and iron (C-1006) surrounded by a rotating ring of the same magnet material and iron. The quadrupole gradient-length product can be smoothly varied from a minimum of 0.7 T up to a maximum of 4.3 T by a 90 degree rotation of the outer ring of iron and magnet material

Variable-field permanent magnet quadrupole for the SSC

International Nuclear Information System (INIS)

Barlow, D.B.; Kraus, R.H. Jr.; Martinez, R.P.; Meyer, R.E.

1993-01-01

A set of compact variable-field permanent-magnet quadrupoles have been designed, fabricated, and tested for use In the SSC linac matching section. The quadrupoles have 24 mm-diameter apertures and 40 mm-long poles. The hybrid (permanent-magnet and iron) design, uses a fixed core of magnet material (NdFeB) and iron (C-1006) surrounded by a rotating ring of the same magnet material and iron. The quadrupole gradient-length product can be smoothly varied from a minimum of 0.7 T up to a maximum, of 4.3 T by a 90 degrees rotation of the outer ring of iron and magnet material

Additive Manufacturing of Near-net Shaped Permanent Magnets

Energy Technology Data Exchange (ETDEWEB)

Paranthaman, M Parans [ORNL

2016-07-26

The technical objective of this technical collaboration phase I proposal is to fabricate near net-shaped permanent magnets using alloy powders utilizing direct metal deposition technologies at the ORNL MDF. Direct Manufacturing using the POM laser system was used to consolidate Nd₂Fe₁₄B (NdFeB) magnet powders into near net-shape parts efficiently and with virtually no wasted material as part of the feasibility study. We fabricated builds based on spherical NdFeB magnet particles. The results show that despite the ability to fabricate highly reactive materials in the laser deposition process, the magnetic coercivity and remanence of the NdFeB hard magnets is significantly reduced. X-ray powder diffraction in conjunction with electron microscopy showed that the material experienced a primary Nd₂Fe₁₇B_x solidification due to the undercooling effect (>60K). Consequently the presence of alpha iron phase resulted in deterioration of the build properties. Further optimization of the processing parameters is needed to maintain the Nd₂Fe₁₄B phase during fabrication.

MAGNETIC VISCOSITY IN NdFeB MAGNETS

OpenAIRE

Martinez , J.; Missell , F.

1988-01-01

The relaxation of the magnetization is calculated for isotropic and anisotropic magnets. For NdFeB magnets, the dependence of Sv on texture, above room temperature, is roughly consistent with the model, while the NdDyFeB magnets show no dependence upon texture.

Non linear permanent magnets modelling with the finite element method

International Nuclear Information System (INIS)

Chavanne, J.; Meunier, G.; Sabonnadiere, J.C.

1989-01-01

In order to perform the calculation of permanent magnets with the finite element method, it is necessary to take into account the anisotropic behaviour of hard magnetic materials (Ferrites, NdFeB, SmCo5). In linear cases, the permeability of permanent magnets is a tensor. This one is fully described with the permeabilities parallel and perpendicular to the easy axis of the magnet. In non linear cases, the model uses a texture function which represents the distribution of the local easy axis of the cristallytes of the magnet. This function allows a good representation of the angular dependance of the coercitive field of the magnet. As a result, it is possible to express the magnetic induction B and the tensor as functions of the field and the texture parameter. This model has been implemented in the software FLUX3D where the tensor is used for the Newton-Raphson procedure. 3D demagnetization of a ferrite magnet by a NdFeB magnet is a suitable representative example. They analyze the results obtained for an ideally oriented ferrite magnet and a real one using a measured texture parameter

Streaming flows produced by oscillating interface of magnetic fluid adsorbed on a permanent magnet in alternating magnetic field

Science.gov (United States)

Sudo, S.; Ito, M.; Ishimoto, Y.; Nix, S.

2017-04-01

This paper describes microstreaming flows generated by oscillating interface of magnetic fluid adsorbed on a circular cylindrical permanent magnet in alternating magnetic field. The interface of magnetic fluid adsorbed on the NdFeB magnet responds to the external alternating magnetic flied as harmonic oscillation. The directions of alternating magnetic field are parallel and antiparallel to the magnetic field of permanent magnet. The oscillation of magnetic fluid interface generates streaming flow around the magnet-magnetic fluid element in water. Microstreaming flows are observed with a high-speed video camera analysis system. The flow pattern generated by magnetic fluid motion depends on the Keulegan-Carpenter number and the Reynolds number.

The dynamic behavior of magnetic fluid adsorbed to small permanent magnet in alternating magnetic field

Energy Technology Data Exchange (ETDEWEB)

Sudo, Seiichi, E-mail: sudo@akita-pu.ac.j [Faculty of Systems Science and Technology, Akita Prefectural University, Ebinokuchi 84-4, Yurihonjo 015-0055 (Japan); Asano, Daisaku [Faculty of Systems Science and Technology, Akita Prefectural University, Ebinokuchi 84-4, Yurihonjo 015-0055 (Japan); Takana, Hidemasa; Nishiyama, Hideya [Institute of Fluid Science, Tohoku University, Katahira 2-1-1, Aobaku, Sendai 980-8577 (Japan)

2011-05-15

The dynamic behavior of a magnetic fluid adsorbed to a small NdFeB permanent magnet subjected to an alternating magnetic field was studied with a high speed video camera system. The directions of alternating magnetic field are parallel and opposite to that of the permanent magnet. It was found that the surface of magnetic fluid responds to the external alternating magnetic field in elongation and contraction with a lot of spikes. Generation of a capillary magnetic fluid jet was observed in the neighbourhood of a specific frequency of alternating field. The effect of gravitational force on surface phenomena of magnetic fluid adsorbed to the permanent magnet was revealed. - Research Highlights: Magnetic fluid of the system responds to alternating magnetic field with higher frequencies. Large-amplitude surface motions of magnetic fluid occur at the specific frequencies of the external field. Capillary jets of magnetic fluid are generated at the natural frequency of the system.

Magnetizing of permanent magnet using HTS bulk magnet

International Nuclear Information System (INIS)

Oka, Tetsuo; Muraya, Tomoki; Kawasaki, Nobutaka; Fukui, Satoshi; Ogawa, Jun; Sato, Takao; Terasawa, Toshihisa

2011-01-01

A demagnetized Nd-Fe-B permanent magnet was scanned just above the magnetic pole containing the HTS bulk magnet, generating a magnetic field of 3.27 T. The magnet sample was subsequently found to be fully magnetized in the open space of the static magnetic fields. We examined the magnetic field distributions when the magnetic poles were scanned twice to activate the magnetic plates inversely with various overlap distances between the tracks of the HTS bulk magnet. The magnetic field of the 'rewritten' magnet reached the values of the magnetically saturated region of the material, showing steep gradients at the border of each magnetic pole. As a replacement for conventional pulse field magnetizing methods, this technique is proposed to expand the degree of freedom in the design of electromagnetic devices, and is proposed as a novel practical method for magnetizing rare-earth magnets, which have excellent magnetic performance and require intense fields of more than 3 T to be activated. (author)

NdFeB magnets for high-power motors

International Nuclear Information System (INIS)

Oswald, B.; Soell, M.; Berberich, A.

1998-01-01

The use of REM in electric motors especially in the case of servo drives is state of the art today. Whether permanent magnet types SmCo or NdFeB are also suitable for high power main drives has to be decided regarding criteria which apply to high power machines. In this paper operation characteristics of common electric motors and especially those of drives with controlled speed are presented. In the case of electric motors with REM, increased output power and high efficiency at the same time are to be expected in comparison to classical drives. This makes them attractive for a number of applications. However their speed range is restricted for fundamental reasons as normally weakening of field is not possible. It is to be expected that due to their advantages the use of permanent magnet motors for elevated output power also will increase. Besides other forms they can be used also as special design such as e.g. round or flat linear motors. Their power density (force density) makes them attractive for numerous applications in this form. A comparison between permanent magnet motors with superconducting motors made of bulk HTS material gives insight into the wide area of future design of electrical machines. (orig.)

NdFeB Residue to Be Recycled

Institute of Scientific and Technical Information of China (English)

无

2006-01-01

@@ NdFeB is a permanent magnetic material with excellent performances. It is widely used in electronics and communications. Around 30% of rare earth elements (among which 90% is Nd, others are Tb and Dy) and 2-3% of Co element are contained in the material. NdFeB plays an important role in the development of our society and our economy.

NdFeB alloy as a magnetic electrode material for lithium-ion batteries

International Nuclear Information System (INIS)

Zhang, J.; Shui, J.L.; Zhang, S.L.; Wei, X.; Xiang, Y.J.; Xie, S.; Zhu, C.F.; Chen, C.H.

2005-01-01

The search for a reliable indicator of state of charge and even the remaining energy of a lithium-ion cell is of great importance for various applications. This study was an exploratory effort to use magnetic susceptibility as the indicator. In this work, for the first time the change of ac susceptibility of cells was in situ monitored during charge-discharge process. A strong permanent magnetic material, NdFeB alloy, was investigated as an anode material for rechargeable lithium batteries. Both original and partially oxidized NdFeB powders were made into electrodes. Structural characterization was performed on the NdFeB electrodes by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM) analysis. An alloy (core)-oxide (shell) structure was found for those partially oxidized samples. The electrochemical cycling of cells made of the NdFeB electrodes against lithium was measured. The first lithium intercalation capacity of a treated NdFeB can be up to about 831 mAh/g, while a rather reversible capacity of up to 352 mAh/g can be obtained. With a specially designed cell, we were able to monitor in situ the change of relative ac susceptibility during charge and/or discharge steps. A clearly monotonous relationship is found between the ac susceptibility of a cell and its depth-of-discharge (DOD). A mechanism based on skin effect and eddy current change is proposed to explain this susceptibility versus DOD relationship

NdFeB alloy as a magnetic electrode material for lithium-ion batteries

Energy Technology Data Exchange (ETDEWEB)

Zhang, J. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Shui, J.L. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Zhang, S.L. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Wei, X. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Xiang, Y.J. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Xie, S. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Zhu, C.F. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Chen, C.H. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China)]. E-mail: cchchen@ustc.edu.cn

2005-04-05

The search for a reliable indicator of state of charge and even the remaining energy of a lithium-ion cell is of great importance for various applications. This study was an exploratory effort to use magnetic susceptibility as the indicator. In this work, for the first time the change of ac susceptibility of cells was in situ monitored during charge-discharge process. A strong permanent magnetic material, NdFeB alloy, was investigated as an anode material for rechargeable lithium batteries. Both original and partially oxidized NdFeB powders were made into electrodes. Structural characterization was performed on the NdFeB electrodes by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM) analysis. An alloy (core)-oxide (shell) structure was found for those partially oxidized samples. The electrochemical cycling of cells made of the NdFeB electrodes against lithium was measured. The first lithium intercalation capacity of a treated NdFeB can be up to about 831 mAh/g, while a rather reversible capacity of up to 352 mAh/g can be obtained. With a specially designed cell, we were able to monitor in situ the change of relative ac susceptibility during charge and/or discharge steps. A clearly monotonous relationship is found between the ac susceptibility of a cell and its depth-of-discharge (DOD). A mechanism based on skin effect and eddy current change is proposed to explain this susceptibility versus DOD relationship.

Magnetic viscosity and texture in NdFeB magnets

International Nuclear Information System (INIS)

Martinez, J.C.; Missell, F.P.

1988-01-01

The dependence of the magnetic viscosity on texture can be used to study a model recently proposed by Givord and co-workers to describe the angular dependence of the coercive field in NdFeB magnets. We have measured the magnetic viscosity parameter S/sub v/ for samples of Magnequench (MQ) II and III as a function of magnetic field H and temperature T above room temperature. Near room temperature, S/sub v/ for MQ II is smaller than for MQ III, while for temperatures above ∼70 0 C, the opposite behavior is observed. This temperature dependence is discussed and compared with that observed in sintered NdFeB and NdDyFeB magnets

Tests of planar permanent magnet multipole focusing elements

International Nuclear Information System (INIS)

Cobb, J.; Tatchyn, R.

1993-08-01

In recent work, planar configurations of permanent magnets were proposed as substitutes for conventional current-driven iron quadrupoles in applications limited by small aperture sizes and featuring small beam occupation diameters. Important examples include the configuring of focusing lattices in small-gap insertion devices, and the implementation of compact mini-beta sections on linear or circular machines. In subsequent analysis, this approach was extended to sextupoles and higher-order multipoles. In this paper we report on initial measurements conducted at the Stanford Linear Accelerator Center on recently fabricated planar permanent magnet quadrupoles and sextupoles configured out of SmCo and NdFe/B

Prediction of the new efficient permanent magnet SmCoNiFe3

Science.gov (United States)

Söderlind, P.; Landa, A.; Locht, I. L. M.; Åberg, D.; Kvashnin, Y.; Pereiro, M.; Däne, M.; Turchi, P. E. A.; Antropov, V. P.; Eriksson, O.

2017-09-01

We propose a new efficient permanent magnet, SmCoNiFe3, which is a development of the well-known SmCo5 prototype. More modern neodymium magnets of the Nd-Fe-B type have an advantage over SmCo5 because of their greater maximum energy products due to their iron-rich stoichiometry. Our new magnet, however, removes most of this disadvantage of SmCo5 while preserving its superior high-temperature efficiency over the neodymium magnets. We show by means of first-principles electronic-structure calculations that SmCoNiFe3 has very favorable magnetic properties and could therefore potentially replace SmCo5 or Nd-Fe-B types in various applications.

Preparation and characterization of amorphous SiO2 coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

International Nuclear Information System (INIS)

Xu, J.L.; Xiao, Q.F.; Mei, D.D.; Zhong, Z.C.; Tong, Y.X.; Zheng, Y.F.; Li, L.

2017-01-01

Amorphous SiO 2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the “coral reef” like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 µm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO 2 and a few amorphous Fe 2 O 3 and Nd 2 O 3 . The amorphous SiO 2 coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees. - Highlights: • Amorphous SiO 2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation. • The coatings presented excellent thermal shock resistance. • The corrosion resistance could be enhanced by one order of magnitude. • The MAO coatings slightly decreased the magnetic properties of the NdFeB samples.

Influence of AC external magnetic field perturbation on the guidance force of HTS bulk over a NdFeB guideway

International Nuclear Information System (INIS)

Zhang Longcai; Wang Jiasu; Wang Suyu; He Qingyong

2007-01-01

Superconducting maglev vehicle system requires that the surface magnetic field of the guideway is uniform along the forward direction. But in practice the surface magnetic field of the NdFeB permanent magnet guideway is not always immutable. So the HTS bulks in this case are exposed to AC external magnetic field, which may induce the energy loss in the bulk and influence the guidance force between the HTS bulks and the NdFeB guideway. In this paper, we experimentally studied the influence of the AC external magnetic field perturbation on the guidance force of a HTS bulk over the NdFeB guideway. The experimental results showed that the guidance force was influenced by the application of the AC external magnetic. The guidance fore hysteresis became more evident with the amplitude of the AC field and was independent of the frequency in the range 90-400 Hz. We attributed the reason to magnetic hysteresis loss in the superconductor

Influence of AC external magnetic field perturbation on the guidance force of HTS bulk over a NdFeB guideway

Energy Technology Data Exchange (ETDEWEB)

Zhang Longcai [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China)]. E-mail: zhlcai2000@163.com; Wang Jiasu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China); Wang Suyu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China); He Qingyong [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China)

2007-08-01

Superconducting maglev vehicle system requires that the surface magnetic field of the guideway is uniform along the forward direction. But in practice the surface magnetic field of the NdFeB permanent magnet guideway is not always immutable. So the HTS bulks in this case are exposed to AC external magnetic field, which may induce the energy loss in the bulk and influence the guidance force between the HTS bulks and the NdFeB guideway. In this paper, we experimentally studied the influence of the AC external magnetic field perturbation on the guidance force of a HTS bulk over the NdFeB guideway. The experimental results showed that the guidance force was influenced by the application of the AC external magnetic. The guidance fore hysteresis became more evident with the amplitude of the AC field and was independent of the frequency in the range 90-400 Hz. We attributed the reason to magnetic hysteresis loss in the superconductor.

Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

Energy Technology Data Exchange (ETDEWEB)

Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R. [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Williams, A.J., E-mail: a.j.williams@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)

2012-01-15

Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10({+-}0.02) T and an intrinsic coercivity of 800 ({+-}16) kA m{sup -1} and giving a (BH){sub max} of 129({+-}2.5) kJ m{sup -3}. - Highlights: > Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. > Reaction pressure increases with increasing processing temperature. > Best magnetic properties achieved by processing at 880 deg. C.

Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

International Nuclear Information System (INIS)

Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R.; Williams, A.J.

2012-01-01

Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10(±0.02) T and an intrinsic coercivity of 800 (±16) kA m -1 and giving a (BH) max of 129(±2.5) kJ m -3 . - Highlights: → Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. → Reaction pressure increases with increasing processing temperature. → Best magnetic properties achieved by processing at 880 deg. C.

Investigation of Anisotropic Bonded Magnets in Permanent Magnet Machine Applications

Science.gov (United States)

Khazdozian, H. A.; McCall, S. K.; Kramer, M. J.; Paranthaman, M. P.; Nlebedim, I. C.

Rare earth elements (REE) provide the high energy product necessary for permanent magnets, such as sintered Nd2Fe14B, in many applications like wind energy generators. However, REEs are considered critical materials due to risk in their supply. To reduce the use of critical materials in permanent magnet machines, the performance of anisotropic bonded NdFeB magnets, aligned under varying magnetic field strength, was simulated using 3D finite element analysis in a 3MW direct-drive permanent magnet generator (DDPMG), with sintered N42 magnets used as a baseline for comparison. For direct substitution of the anisotropic bonded magnets, approximately 85% of the efficiency of the baseline model was achieved, irrespective of the alignment field. The torque and power generation of the DDPMG was not found to vary significantly with increase in the alignment field. Finally, design changes were studied to allow for the achievement of rated torque and power with the use of anisotropic bonded magnets, demonstrating the potential for reduction of critical materials in permanent magnets for renewable energy applications. This work was supported by the Critical Materials Institute, an Energy Innovation Hub funded by the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Advanced Manufacturing Office.

Al–Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance

Energy Technology Data Exchange (ETDEWEB)

Ding, Jingjing; Xu, Bajin; Ling, Guoping, E-mail: linggp@zju.edu.cn

2014-06-01

Al–Mn coatings were electrodeposited on sintered NdFeB permanent magnet in MnCl{sub 2}–AlCl{sub 3}–1-ethyl-3-methylim-idazolium chloride (MnCl{sub 2}–AlCl{sub 3}–EMIC) ionic liquid at room temperature. The coatings were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The adhesion strength of the coating on NdFeB substrate was evaluated by thermal shock and scratch test. The hardness and corrosion behavior of Al–Mn coating were measured by a Knoop microhardness tester, immersion test and neutral salt spray test respectively. The results showed that the amorphous structure of the deposits was obtained at the current density of 6 mA/cm{sup 2}, while higher current densities resulted in a mixed structure of amorphous and crystalline. The Al–Mn coating showed excellent adhesion strength on NdFeB substrate with the thermal shock test over 30 cycles and L{sub c} > 80 N. The hardness of Al–Mn coating was up to 5.4 GPa. The amorphous Al–Mn coating showed an anodic sacrificial protection with a low corrosion rate for NdFeB. Meanwhile, the magnetic properties measured by an AMT-4 magnetic measurement device showed that Al–Mn coating did not deteriorate the magnetic property of NdFeB.

Al–Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance

International Nuclear Information System (INIS)

Ding, Jingjing; Xu, Bajin; Ling, Guoping

2014-01-01

Al–Mn coatings were electrodeposited on sintered NdFeB permanent magnet in MnCl 2 –AlCl 3 –1-ethyl-3-methylim-idazolium chloride (MnCl 2 –AlCl 3 –EMIC) ionic liquid at room temperature. The coatings were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The adhesion strength of the coating on NdFeB substrate was evaluated by thermal shock and scratch test. The hardness and corrosion behavior of Al–Mn coating were measured by a Knoop microhardness tester, immersion test and neutral salt spray test respectively. The results showed that the amorphous structure of the deposits was obtained at the current density of 6 mA/cm 2 , while higher current densities resulted in a mixed structure of amorphous and crystalline. The Al–Mn coating showed excellent adhesion strength on NdFeB substrate with the thermal shock test over 30 cycles and L c > 80 N. The hardness of Al–Mn coating was up to 5.4 GPa. The amorphous Al–Mn coating showed an anodic sacrificial protection with a low corrosion rate for NdFeB. Meanwhile, the magnetic properties measured by an AMT-4 magnetic measurement device showed that Al–Mn coating did not deteriorate the magnetic property of NdFeB.

Study of the polymer permanent magnets properties - rare earths

International Nuclear Information System (INIS)

Takiishi, H.; Benini, H.R.; Lima, L.F.C.P.; Faria, R.N.

1996-01-01

An alternative method for permanent magnet production without the sintering step is polymer bonded magnets. In this work magnets were prepared from magnetic Sm Co 5 or Nd 15 Fe 77 B 8 alloys bonded with 10% wt of resin. For the Nd 15 Fe 77 B 8 alloy the hydrogenation - decomposition - desorption - recombination (HDDR) process have been employed in the preparation of the magnets. Results from the magnetic properties showed that no milling is necessary for the production of polymer bonded Nd-Fe-B magnets. The magnets showed good magnetic properties. (author)

Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

Science.gov (United States)

Pinkerton, Frederick E.; Balogh, Michael P.; Ellison, Nicole; Foto, Aldo; Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P.

2016-11-01

High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity Hci of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H2 gas. Expansion of the NdFeB crystal lattice in both ATF and H2 identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets.

Preparation and characterization of amorphous SiO{sub 2} coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

Energy Technology Data Exchange (ETDEWEB)

Xu, J.L., E-mail: jlxu@nchu.edu.cn [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Xiao, Q.F.; Mei, D.D. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Zhong, Z.C., E-mail: zzhong2014@sina.com [The Institute for Rare Earth Magnetic Materials and Devices, Jiangxi University of Science and Technology, Ganzhou 341000 (China); Tong, Y.X. [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Zheng, Y.F., E-mail: yfzheng@pku.edu.cn [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Li, L. [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China)

2017-03-15

Amorphous SiO{sub 2} coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the “coral reef” like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 µm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO{sub 2} and a few amorphous Fe{sub 2}O{sub 3} and Nd{sub 2}O{sub 3}. The amorphous SiO{sub 2} coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees. - Highlights: • Amorphous SiO{sub 2} coatings were prepared on sintered NdFeB magnets by micro-arc oxidation. • The coatings presented excellent thermal shock resistance. • The corrosion resistance could be enhanced by one order of magnitude. • The MAO coatings slightly decreased the magnetic properties of the NdFeB samples.

Technological parameter effect on properties of sintered hard-magnetic type Nd-Fe-B materials

International Nuclear Information System (INIS)

Rastegaev, V.S.; Stepanova, G.I.; Gudim, Z.Yu.

1989-01-01

The effect of each technological operation on manufacturing hard magnets from Nd-Fe-B alloys on properties of sintered permanent magnets is studied. It is noted that violation of the metting regime can result in burn-up of boron and rare earths, and violation of the grinding mode-formation of nonmagnetic powder fractions, etc. Special attention is paid to material protection against oxidation by introducing passivating additions and creating of particular conditions for alloy sintering and heat treatment

Tessellated permanent magnet circuits for flow-through, open gradient separations of weakly magnetic materials

Energy Technology Data Exchange (ETDEWEB)

Moore, Lee R. [Department of Biomedical Engineering, Cleveland Clinic, 9500 Euclid Ave., Cleveland OH 44195 (United States); Williams, P. Stephen [Cambrian Technologies, Inc., Cleveland, OH (United States); Chalmers, Jeffrey J. [William G. Lowrie Department of Chemical and Biomedical Engineering, The Ohio State University, Columbus 151 W. Woodruff Avenue, OH 43210 (United States); Zborowski, Maciej, E-mail: zborowm@ccf.org [Department of Biomedical Engineering, Cleveland Clinic, 9500 Euclid Ave., Cleveland OH 44195 (United States)

2017-04-01

Emerging microfluidic-based cell assays favor label-free red blood cell (RBC) depletion. Magnetic separation of RBC is possible because of the paramagnetism of deoxygenated hemoglobin but the process is slow for open-gradient field configurations. In order to increase the throughput, periodic arrangements of the unit magnets were considered, consisting of commercially available Nd-Fe-B permanent magnets and soft steel flux return pieces. The magnet design is uniquely suitable for multiplexing by magnet tessellation, here meaning the tiling of the magnet assembly cross-sectional plane by periodic repetition of the magnet and the flow channel shapes. The periodic pattern of magnet magnetizations allows a reduction of the magnetic material per channel with minimal distortion of the field cylindrical symmetry inside the magnet apertures. A number of such magnet patterns are investigated for separator performance, size and economy with the goal of designing an open-gradient magnetic separator capable of reducing the RBC number concentration a hundred-fold in 1 mL whole blood per hour. - Highlights: • Simple geometry of commercial, off-the-shelf NdFeB magnet blocks is amenable to generate high fields and open gradients. • Periodic pattern of permanent magnet blocks (tessellation) reduces the number of blocks per separation channel and improves the efficiency of separator design. • Split-flow lateral transport thin (SPLITT) fractionation model predicts 100-fold reduction of red blood cells from 1 mL whole blood sample in 1 h, suitable for laboratory medicine applications.

Tessellated permanent magnet circuits for flow-through, open gradient separations of weakly magnetic materials

International Nuclear Information System (INIS)

Moore, Lee R.; Williams, P. Stephen; Chalmers, Jeffrey J.; Zborowski, Maciej

2017-01-01

Emerging microfluidic-based cell assays favor label-free red blood cell (RBC) depletion. Magnetic separation of RBC is possible because of the paramagnetism of deoxygenated hemoglobin but the process is slow for open-gradient field configurations. In order to increase the throughput, periodic arrangements of the unit magnets were considered, consisting of commercially available Nd-Fe-B permanent magnets and soft steel flux return pieces. The magnet design is uniquely suitable for multiplexing by magnet tessellation, here meaning the tiling of the magnet assembly cross-sectional plane by periodic repetition of the magnet and the flow channel shapes. The periodic pattern of magnet magnetizations allows a reduction of the magnetic material per channel with minimal distortion of the field cylindrical symmetry inside the magnet apertures. A number of such magnet patterns are investigated for separator performance, size and economy with the goal of designing an open-gradient magnetic separator capable of reducing the RBC number concentration a hundred-fold in 1 mL whole blood per hour. - Highlights: • Simple geometry of commercial, off-the-shelf NdFeB magnet blocks is amenable to generate high fields and open gradients. • Periodic pattern of permanent magnet blocks (tessellation) reduces the number of blocks per separation channel and improves the efficiency of separator design. • Split-flow lateral transport thin (SPLITT) fractionation model predicts 100-fold reduction of red blood cells from 1 mL whole blood sample in 1 h, suitable for laboratory medicine applications.

Recent development in bonded NdFeB magnets

International Nuclear Information System (INIS)

Ma, B.M.; Herchenroeder, J.W.; Smith, B.; Suda, M.; Brown, D.N.; Chen, Z.

2002-01-01

The magnetic properties of isotropic NdFeB powders used for bonded magnets are compared. The characteristics of two newly developed powders, namely MQP-13-9 and MQP-S-9-8 were compared with respect to existing powders. The advantages of spherical powders for injection molding were highlighted. Development targets for the 180 deg. C application and NdFeB nanocomposites were also discussed

Effect of Stabilization Heat Treatment on Time-Dependent Polarization Losses in Sintered Nd-Fe-B Permanent Magnets

Directory of Open Access Journals (Sweden)

Tuominen S.

2013-01-01

Full Text Available Some companies in the motor and generator industry utilizing sintered NdFeB magnets have adopted pre-ageing heat treatment in order to improve the stability of the magnets. The parameters of this stabilization heat treatment are based mainly on assumptions rather than on any published research results. In this work, the effects of pre-ageing treatment on the time-dependent polarization losses of two different types of commercial sintered NdFeB magnets were studied. The material showing the squarer J(H curve did not benefit from the pre-ageing treatment, since it seems to be stable under a certain critical temperature. In contrast, a stabilizing effect was observed in the material showing rounder J(H curve. After the stabilization heat treatment, the polarization of the magnets was found to be at lower level, but unchanged over a certain period of time. The length of this period depends on the temperature and the duration of the pre-ageing treatment. In addition, our analysis reveals that the stabilization heat treatment performed in an open circuit condition does not stabilize the magnet uniformly.

Identification and recovery of rare-earth permanent magnets from waste electrical and electronic equipment.

Science.gov (United States)

Lixandru, A; Venkatesan, P; Jönsson, C; Poenaru, I; Hall, B; Yang, Y; Walton, A; Güth, K; Gauß, R; Gutfleisch, O

2017-10-01

Nd-Fe-B permanent magnets are a strategic material for a number of emerging technologies. They are a key component in the most energy efficient electric motors and generators, thus, they are vital for energy technologies, industrial applications and automation, and future forms of mobility. Rare earth elements (REEs) such as neodymium, dysprosium and praseodymium are also found in waste electrical and electronic equipment (WEEE) in volumes that grow with the technological evolution, and are marked as critical elements by the European Commission due to their high economic importance combined with significant supply risks. Recycling could be a good approach to compensate for the lack of rare earths (REs) on the market. However, less than 1% of REs are currently being recycled, mainly because of non-existing collection logistics, lack of information about the quantity of RE materials available for recycling and recycling-unfriendly product designs. To improve these lack of information, different waste streams of electrical and electronic equipment from an industrial recycling plant were analyzed in order to localize, identify and collect RE permanent magnets of the Nd-Fe-B type. This particular type of magnets were mainly found in hard disk drives (HDDs) from laptops and desktop computers, as well as in loudspeakers from compact products such as flat screen TVs, PC screens, and laptops. Since HDDs have been investigated thoroughly by many authors, this study focusses on other potential Nd-Fe-B resources in electronic waste. The study includes a systematic survey of the chemical composition of the Nd-Fe-B magnets found in the selected waste streams, which illustrates the evolution of the Nd-Fe-B alloys over the years. The study also provides an overview over the types of magnets integrated in different waste electric and electronic equipment. Copyright © 2017 Elsevier Ltd. All rights reserved.

Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets

Science.gov (United States)

Li, Ling; Tirado, Angelica; Nlebedim, I. C.; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R. R.; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A.; Paranthaman, M. Parans

2016-10-01

Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm3, and the room temperature magnetic properties are: intrinsic coercivity Hci = 688.4 kA/m, remanence Br = 0.51 T, and energy product (BH)max = 43.49 kJ/m3 (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials.

The Design of a Device for the Generation of a Strong Magnetic Field in an Air Gap Using Permanent Magnets

Czech Academy of Sciences Publication Activity Database

Žežulka, Václav; Straka, Pavel

2017-01-01

Roč. 22, č. 2 (2017), s. 250-256 ISSN 1226-1750 Institutional support: RVO:67985891 Keywords : magnet ic field * permanent magnet s * NdFeB magnet s * Halbach arrays Subject RIV: BM - Solid Matter Physics ; Magnet ism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 0.713, year: 2016

Use of paired, bonded NdFeB magnets in redox magnetohydrodynamics.

Science.gov (United States)

Arumugam, Prabhu U; Clark, Emily A; Fritsch, Ingrid

2005-02-15

Bonded neodymium-iron-boron (NdFeB) permanent magnets in a paired configuration were successfully used to control mass transport in redox-based, magnetohydrodynamics (MHD). Control of fluid flow based on magnetic fields has potential for use in portable lab-on-a-chip (LOAC) and analytical devices. Bonded magnets, composed of magnetic powder and organic binder materials, are less expensive and easier to fabricate and pattern than electromagnets and sintered permanent magnets, which have been previously used in MHD studies on electrochemical systems. The ability to pattern bonded magnets near and around the electrodes is expected to allow for better control over the magnetic field distribution and solution flow. Current was generated at an 800-microm-radius platinum disk electrode in a solution of 0.06 M nitrobenzene and 0.5 M tetra-n-butylammonium hexafluorophosphate in acetonitrile. Increases in limiting current in the presence of the magnetic field, which indicate enhancement in mass transport, for sintered (210+/-14%, N = 4, where B(r) = 1.23 T and magnetic field strength is 0.55 T) and bonded (94+/-8%, N = 4, where B(r) = 0.41 T and magnetic field strength is 0.20 T) magnets, were similar to those obtained using an electromagnet with the same magnetic flux densities. The magnetic field strength and not the magnet type is important in controlling fluid flow, which is encouraging for integration of bonded permanent magnets into LOAC devices.

Design and construction of permanent magnetic gears

DEFF Research Database (Denmark)

Jørgensen, Frank Thorleif

/l]. Measurement from this gear has resulted in a measured total torque density of 23 [Nm/l]. Mechanical versions of this gear type are found with total torque density in the 16 to 31 [Nm/l] range. The third and last gear technology that is investigated is a gear that reminds of a planetary gear. Research shows......This thesis deals with design and development of permanent magnetic gears. The goal of this thesis is to develop knowledge and calculation software for magnetic gears. They use strong NdFeB permanent magnets and a new magnetic gear technology, which will be a serious alternative to classical...... mechanical gears. The new magnetic gear will have a high torque density1 relationship –high efficiency and are maintenance free. In this project was manufactured two test gears which is tested and verified with models developed in this project. Present technological status for magnetic gears is introduced...

Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

International Nuclear Information System (INIS)

Pinkerton, Frederick E.; Balogh, Michael P.; Ellison, Nicole; Foto, Aldo; Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P.

2016-01-01

High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity H ci of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H 2 gas. Expansion of the NdFeB crystal lattice in both ATF and H 2 identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets. - Highlights: • Injection molded NdFeB magnets age rapidly in automatic transmission fluid (ATF). • Coercivity loss is not due to direct chemical reaction between ATF and the powder. • Chemical reaction with the binder does not play a major role in aging. • Hydrogen dissociates from ATF and diffuses into Nd 2 Fe 14 B, reducing coercivity.

Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

Energy Technology Data Exchange (ETDEWEB)

Pinkerton, Frederick E., E-mail: frederick.e.pinkerton@gm.com [Chemical and Materials Systems Laboratory, General Motors Research and Development Center, Warren, MI 48092 (United States); Balogh, Michael P.; Ellison, Nicole [Chemical and Materials Systems Laboratory, General Motors Research and Development Center, Warren, MI 48092 (United States); Foto, Aldo [Element Materials Technology Wixom, Inc (United States); Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P. [Powertrain Materials/Fluids/AMPPD Engineering and Labs, GFL VE/PT Materials Engineering, General Motors LLC, Pontiac, MI 48340 (United States)

2016-11-01

High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity H{sub ci} of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H{sub 2} gas. Expansion of the NdFeB crystal lattice in both ATF and H{sub 2} identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets. - Highlights: • Injection molded NdFeB magnets age rapidly in automatic transmission fluid (ATF). • Coercivity loss is not due to direct chemical reaction between ATF and the powder. • Chemical reaction with the binder does not play a major role in aging. • Hydrogen dissociates from ATF and diffuses into Nd{sub 2}Fe{sub 14}B, reducing coercivity.

Inhomogeneity of surface magnetic field over a NdFeB guideway and its influence on levitation force of the HTS bulk maglev system

International Nuclear Information System (INIS)

Zhang, Longcai; Wang Jiasu; He Qingyong; Zhang Jianghua; Wang Suyu

2007-01-01

Superconducting maglev vehicle system was one of the most promising applications of HTS bulks. The NdFeB guideway in this system was composed of many NdFeB permanent magnets and screws, so the air gaps (airgaps) between two permanent magnets and the screws would result in the inhomogeneity of the surface magnetic field. In this paper, we studied the magnetic inhomogeneity over the permanent magnet guideway (PMG) used in high-temperature superconducting (HTS) maglev vehicle system and its influence on the levitation force of the HTS bulk. Firstly, we measured the transverse magnetic field above the airgap, the screw and the place under where there was no airgap and screw. It was found that the magnetic field 10 mm above the guideway was roughly uniform. Secondly, we investigated the influence of the magnetic inhomogeneity of the PMG on levitation force of the bulk superconductor. From the experiment results, we found that the influence was very small, and would be ignored. Therefore, we could conclude that the PMG made by this method satisfied the requirements of the HTS maglev vehicle system in a quasi-static state

Inhomogeneity of surface magnetic field over a NdFeB guideway and its influence on levitation force of the HTS bulk maglev system

Energy Technology Data Exchange (ETDEWEB)

Zhang, Longcai [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China)]. E-mail: zhlcai2000@163.com; Wang Jiasu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); He Qingyong [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); Zhang Jianghua [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); Wang Suyu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China)

2007-08-01

Superconducting maglev vehicle system was one of the most promising applications of HTS bulks. The NdFeB guideway in this system was composed of many NdFeB permanent magnets and screws, so the air gaps (airgaps) between two permanent magnets and the screws would result in the inhomogeneity of the surface magnetic field. In this paper, we studied the magnetic inhomogeneity over the permanent magnet guideway (PMG) used in high-temperature superconducting (HTS) maglev vehicle system and its influence on the levitation force of the HTS bulk. Firstly, we measured the transverse magnetic field above the airgap, the screw and the place under where there was no airgap and screw. It was found that the magnetic field 10 mm above the guideway was roughly uniform. Secondly, we investigated the influence of the magnetic inhomogeneity of the PMG on levitation force of the bulk superconductor. From the experiment results, we found that the influence was very small, and would be ignored. Therefore, we could conclude that the PMG made by this method satisfied the requirements of the HTS maglev vehicle system in a quasi-static state.

Nanocomposite permanent magnetic materials Nd-Fe-B type: The influence of nanocomposite on magnetic properties

Directory of Open Access Journals (Sweden)

Talijan Nadežda M.

2005-01-01

Full Text Available The influence on the magnetic properties of nanocristalline ribbons and powders has character of microstructure, between others – the grain size volume of hard and soft magnetic phases and their distribution. Magnetic properties of ribbons and powders depend mainly on their chemical composition and parameters of their heat treatment [1]. Technology of magnets from nanocristalline ribbon consists of the following process: preparing the Nd-Fe- B alloy, preparing the ribbon, powdering of the ribbon, heat treatment of the powder and finally preparing the magnets. Nanocomposite permanent magnet materials based on Nd-Fe- B alloy with Nd low content are a new type of permanent magnetic material. The microstructure of this nanocomposite permanent magnet is composed of a mixture of magnetically soft and hard phases which provide so called exchange coupling effect.

Magnetic viscosity and coercivity mechanisms in sintered and melt spun NdFeB

International Nuclear Information System (INIS)

Street, R.; Bingham, D.; Day, R.K.; Dunlop, J.B.

1988-01-01

Magnetic viscosity parameters kT/q(=Sv) of sintered and melt spun NdFeB vary with internal field. During initial magnetization of thermally demagnetized specimens signifiant viscosity occurs with melt spun NdFeB but is negligible with sintered NdFeB. Differences in mechanisms of magnetization account for this behaviour

Influence of Segmentation of Ring-Shaped NdFeB Magnets with Parallel Magnetization on Cylindrical Actuators

Directory of Open Access Journals (Sweden)

Paulo Roberto Eckert

2014-07-01

Full Text Available This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines.

Influence of segmentation of ring-shaped NdFeB magnets with parallel magnetization on cylindrical actuators.

Science.gov (United States)

Eckert, Paulo Roberto; Goltz, Evandro Claiton; Flores Filho, Aly Ferreira

2014-07-21

This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines.

A route for recycling Nd from Nd-Fe-B magnets using Cu melts

Energy Technology Data Exchange (ETDEWEB)

Moore, Martina; Gebert, Annett, E-mail: a.gebert@ifw-dresden.de; Stoica, Mihai; Uhlemann, Margitta; Löser, Wolfgang

2015-10-25

Phase evolutions in Nd-Fe-B magnet/Cu systems have been explored with regard to Nd recycling. It was demonstrated that large scale phase separation into a ferromagnetic Fe(B)-rich ingot core with α-Fe main phase and a non-magnetic (Cu,Nd)-rich ingot rim takes place upon arc melting with Cu fractions ≥ 21.5 wt.-%. The re-solidification of the Nd{sub 2}Fe{sub 14}B magnet main phase is suppressed. The rim consists of the Cu{sub 2}Nd main phase and CuNd/Cu{sub 4}Nd minority phases in which Al traces from the magnetic material are gathered. Induction melting of such Nd-Fe-B/Cu mixtures can support the separation of these phase regions with very sharp boundaries. Main features of liquid phase separation and microstructure evolution have been interpreted on the basis of Nd-Fe-Cu phase diagram data. The key advantage with respect to Nd recycling from Nd-Fe-B permanent magnet scrap is the substantial accumulation of Nd in the (Cu,Nd)-rich region of the phase separated solidified specimen, which can be easily detached from the Fe-rich part by mechanical-magnetic treatments. Such portions contained up to ∼44 wt.-% Nd (25 at.-%) in first lab-scale experiments. Nd recovery from the (Cu,Nd)-rich fractions is possible by exploiting the large chemical property differences between the reactive rare earths elements and Cu. - Highlights: • phase evolution analysis in Nd-Fe-B magnet/Cu systems with regard to Nd recycling. • Cu ≥ 21 wt.-%, large scale phase separation- Fe(B)-rich ingot core, (Cu,Nd)-rich rim. • high Nd content (∼44 wt.-%) of (Cu,Nd)-rich region, mechanical-magnetic treatments.

Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets.

Science.gov (United States)

Li, Ling; Tirado, Angelica; Nlebedim, I C; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R R; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A; Paranthaman, M Parans

2016-10-31

Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm 3 , and the room temperature magnetic properties are: intrinsic coercivity H ci  = 688.4 kA/m, remanence B r  = 0.51 T, and energy product (BH) max  = 43.49 kJ/m 3 (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials.

Effect of the repulsive force in the HTSC-permanent magnet hybrid bearing system

International Nuclear Information System (INIS)

Ohashi, S.; Kobayashi, S.

2009-01-01

Magnetic levitation using the pinning force of the YBaCuO high-T c bulk superconductor (HTSC) materials has an advantage to achieve stable levitation without control. To increase levitation force, the HTSC-permanent magnet hybrid magnetic bearing system is introduced. A circular shaped three phase Nd-Fe-B permanent magnet is installed on the rotor, and HTSC bulk superconductor is set on the stator. The additional permanent magnet is installed under the HTSC. Repulsive force of the permanent magnet is used for levitation, and pinning force between the HTSC and permanent magnet is used for guidance force of the bearing. In this system, relationship between permanent magnet and the HTSC is important. When repulsive force of the permanent magnet is large, pinning force of superconductor is used to keep the rotor position. As a result, stability for the lateral direction is decreased with hybrid system. For levitation force, effect of the hybrid system is not observed with column HTSC. Compared with the ring HTSC results, the following thing is considered. Because there is no space that flux of one permanent magnet acts on the other one with the column HTSC configuration, interaction between two permanent magnets becomes small.

A magnetic filter with permanent magnets on the basis of rare earths

International Nuclear Information System (INIS)

Zezulka, V.Vaclav; Straka, Pavel; Mucha, Pavel

2004-01-01

The article presents the development and construction of a magnetic filter based on the HGMS principle with permanent magnets. It is aimed especially at the assembly of the magnetic circuit using magnets from the material NdFeB. The way of the construction of large magnetic blocks, their magnetization and assembly are described. Further, it contains the measured values of magnetic induction in the middle of the air gap as a function of the width of this gap and of the height of the magnetic blocks in question, as well as the corresponding graphic representation. The high values of the magnetic induction obtained together with favourable price are sufficient reasons for the employment of this type of magnetic circuit in various applications

Topology optimization of reduced rare-earth permanent magnet arrays with finite coercivity

Science.gov (United States)

Teyber, R.; Trevizoli, P. V.; Christiaanse, T. V.; Govindappa, P.; Rowe, A.

2018-05-01

The supply chain risk of rare-earth permanent magnets has yielded research efforts to improve both materials and magnetic circuits. While a number of magnet optimization techniques exist, literature has not incorporated the permanent magnet failure process stemming from finite coercivity. To address this, a mixed-integer topology optimization is formulated to maximize the flux density of a segmented Halbach cylinder while avoiding permanent demagnetization. The numerical framework is used to assess the efficacy of low-cost (rare-earth-free ferrite C9), medium-cost (rare-earth-free MnBi), and higher-cost (Dy-free NdFeB) permanent magnet materials. Novel magnet designs are generated that produce flux densities 70% greater than the segmented Halbach array, albeit with increased magnet mass. Three optimization formulations are then explored using ferrite C9 that demonstrates the trade-off between manufacturability and design sophistication, generating flux densities in the range of 0.366-0.483 T.

Preparation and characterization of amorphous SiO2 coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

Science.gov (United States)

Xu, J. L.; Xiao, Q. F.; Mei, D. D.; Zhong, Z. C.; Tong, Y. X.; Zheng, Y. F.; Li, L.

2017-03-01

Amorphous SiO2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the "coral reef" like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 μm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO2 and a few amorphous Fe2O3 and Nd2O3. The amorphous SiO2 coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees.

Metal Injection Molding (MIM of NdFeB Magnets

Directory of Open Access Journals (Sweden)

Hartwig T.

2014-07-01

Full Text Available Due to the increased and unstable prices for Rare Earth elements there are activities to develop alternative hard magnetic materials. Reducing the amount of material necessary to produce complex sintered NdFeB magnets can also help to reduce some of the supply problem. Metal Injection Molding (MIM is able to produce near net shape parts and can reduce the amount of finishing to achieve final geometry. Although MIM of NdFeB has been patented and published fairly soon after the development of the NdFeB magnets there has never been an industrial production. This could be due to the fact that MIM was very young at that time and hardly developed. Thus, the feasibility of the process needs to be revaluated. This paper presents results of our work on determining the process parameters influencing the magnetic properties of the sintered magnets as well as the shrinkage during processing. The role of binder and powder loading on the alignment of the particles as well as on the carbon and oxygen contamination was examined.

From NdFeB magnets towards the rare-earth oxides: a recycling process consuming only oxalic acid

OpenAIRE

Vander Hoogerstraete, Tom; Blanpain, Bart; Van Gerven, Tom; Binnemans, Koen

2014-01-01

A chemical process which consumes a minimum amount of chemicals to recover rare-earth metals from NdFeB magnets was developed. The recovery of rare-earth elements from end-of-life consumer products has gained increasing interest during the last few years. Examples of valuable rare earths are neodymium and dysprosium because they are important constituents of strong permanent magnets used in several large or growing application fields (e.g. hard disk drives, wind turbines, electric vehicles, m...

The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

International Nuclear Information System (INIS)

Xia, M.; Abrahamsen, A.B.; Bahl, C.R.H.; Veluri, B.; Søegaard, A.I.; Bøjsøe, P.; Millot, S.

2017-01-01

The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 10 4 ppm and 4·10 4 ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small. - Highlights: • It is found that the carbon from graphite crucibles will not influence the NdFeB. • The carbon from heptane mixed with NdFeB powder will react with the NdFeB, which breaks the magnetic properties of NdFeB. • Pressless process works well with graphite crucibles, without worrying that carbon has damage on magnets.

The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Xia, M., E-mail: maxi@dtu.dk [Department of Energy Conversion and Storage, DTU Risø Campus, Technical University of Denmark, Roskilde (Denmark); Abrahamsen, A.B. [Department of Wind Energy, DTU Risø campus, Technical University of Denmark, Roskilde (Denmark); Bahl, C.R.H. [Department of Energy Conversion and Storage, DTU Risø Campus, Technical University of Denmark, Roskilde (Denmark); Veluri, B.; Søegaard, A.I. [Grundfos A/S, DK-8850 Bjerringbro (Denmark); Bøjsøe, P. [Holm Magnetics APS, 2800 Kongens Lyngby (Denmark); Millot, S. [FJ Industries A/S, 5863 Ferritslev (Denmark)

2017-01-15

The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 10{sup 4} ppm and 4·10{sup 4} ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small. - Highlights: • It is found that the carbon from graphite crucibles will not influence the NdFeB. • The carbon from heptane mixed with NdFeB powder will react with the NdFeB, which breaks the magnetic properties of NdFeB. • Pressless process works well with graphite crucibles, without worrying that carbon has damage on magnets.

Magnetic microstructure and magnetic properties of spark plasma sintered NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Huang, Y.L., E-mail: hyl1019_lin@163.com [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Wang, Y.; Hou, Y.H.; Wang, Y.L.; Wu, Y.; Ma, S.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Liu, Z.W.; Zeng, D.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Tian, Y.; Xia, W.X. [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhong, Z.C., E-mail: zzhong2014@sina.com [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

2016-02-01

Nanocrystalline NdFeB magnets were prepared by spark plasma sintering (SPS) technique using melt-spun ribbons as starting materials. A distinct two-zone structure with coarse grain zone and fine grain zone was formed in the SPSed magnets. Multi-domain particle in coarse grain zone and exchange interaction domain for fine grain zone were observed. Intergranular non-magnetic phase was favorable to improve the coercivity due to the enhancement of domain wall pinning effects and increased exchange-decouple. The remanent polarization of 0.83 T, coercivity of 1516 kA/m, and maximum energy product of 118 kJ/m{sup 3} are obtained for an isotropic magnet. - Highlights: • Nanocrystalline NdFeB magnets were prepared by spark plasma sintering technique. • Multi-domain particle and exchange interaction domain were observed. • Magnetic microstructure and their relation to the properties were investigated.

Effect of process on the magnetic properties of bonded NdFeB magnet

International Nuclear Information System (INIS)

Li, J.; Liu, Y.; Gao, S.J.; Li, M.; Wang, Y.Q.; Tu, M.J.

2006-01-01

The effects of magnetic separation, coupling treatment, lubricating treatment, preform and biaxial molding on the density and magnetic properties of bonded NdFeB magnet were investigated. The results demonstrate that magnetic separation separates the powders with low coercive force; coupling treatment improves the interfaces between the powders and the binders; decrease in volume fraction of the binder increases magnetic properties of the magnet; granular arrangement improves both the magnetic and mechanical properties when powders are arranged in certain size; lubricating treatment improves the formability of the magnet and preform and biaxial molding improves both density and magnetic properties greatly. Combining these methods, the density of the bonded NdFeB magnet can reach 6.52 g/cm 3 and the maximum energy product can reach 114 kJ/m 3

Effect of process on the magnetic properties of bonded NdFeB magnet

Energy Technology Data Exchange (ETDEWEB)

Li, J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Liu, Y. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China)]. E-mail: liuying5536@163.com; Gao, S.J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Li, M. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Wang, Y.Q. [South-West Magnetic Science and Technology Developing Company, Mianyang, 621600 (China); Tu, M.J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China)

2006-04-15

The effects of magnetic separation, coupling treatment, lubricating treatment, preform and biaxial molding on the density and magnetic properties of bonded NdFeB magnet were investigated. The results demonstrate that magnetic separation separates the powders with low coercive force; coupling treatment improves the interfaces between the powders and the binders; decrease in volume fraction of the binder increases magnetic properties of the magnet; granular arrangement improves both the magnetic and mechanical properties when powders are arranged in certain size; lubricating treatment improves the formability of the magnet and preform and biaxial molding improves both density and magnetic properties greatly. Combining these methods, the density of the bonded NdFeB magnet can reach 6.52 g/cm{sup 3} and the maximum energy product can reach 114 kJ/m{sup 3}.

Nd-Fe-B sintered magnets fabrication by using atomized powders

International Nuclear Information System (INIS)

Goto, R; Sugimoto, S; Matsuura, M; Tezuka, N; Une, Y; Sagawa, M

2011-01-01

Nd-Fe-B sintered magnets are required to achieve high coercivity for improvement of their thermal stability. Dy is added to increase coercivity, however, this element decrease magnetization and energy products. Therefore, Dy-lean Nd-Fe-B sintered magnets with high coercivity are strongly demanded. To increase coercivity, it is necessary that microstructure of sintered magnets is consisted of both fine main phase particles and homogeneously distributed Nd-rich phases around the main phase. To meet those requirements, Nd-Fe-B atomized powders were applied to the fabrication process of sintered magnets. Comparing with the case of using strip casting (SC) alloys, jet-milled powders from atomized powders show homogeneous distribution of Nd-rich phase. After optimized thermal treatment, coercivities of sintered magnets from atomized powders and SC alloys reach 1050 kA·m-1 and 1220 kA·m-1, respectively. This difference in coercivity was due to initial oxygen concentration of starting materials. Consequently, Nd-rich phases became oxides with high melting points, and did not melt and spread during sintering and annealing.

Metal Injection Molding (MIM) of NdFeB Magnets

OpenAIRE

Hartwig T.; Lopes L.; Wendhausen P.; Ünal N.

2014-01-01

Due to the increased and unstable prices for Rare Earth elements there are activities to develop alternative hard magnetic materials. Reducing the amount of material necessary to produce complex sintered NdFeB magnets can also help to reduce some of the supply problem. Metal Injection Molding (MIM) is able to produce near net shape parts and can reduce the amount of finishing to achieve final geometry. Although MIM of NdFeB has been patented and published fairly soon after the development of ...

Perspectives for high-performance permanent magnets: applications, coercivity, and new materials

Science.gov (United States)

Hirosawa, Satoshi; Nishino, Masamichi; Miyashita, Seiji

2017-03-01

High-performance permanent magnets are indispensable in the production of high-efficiency motors and generators and ultimately for sustaining the green earth. The central issue of modern permanent magnetism is to realize high coercivity near and above room temperature on marginally hard magnetic materials without relying upon the critical elements such as heavy rare earths by means of nanostructure engineering. Recent investigations based on advanced nanostructure analysis and large-scale first principles calculations have led to significant paradigm shifts in the understandings of coercivity mechanism in Nd-Fe-B permanent magnets, which includes the discovery of the ferromagnetism of the thin (2 nm) intergranular phase surrounding the Nd2Fe14B grains, the occurrence of negative (in-plane) magnetocrystalline anisotropy of Nd ions and some Fe atoms at the interface which degrades coercivity, and visualization of the stochastic behaviors of magnetization in the magnetization reversal process at high temperatures. A major change may occur also in the motor topologies, which is currently overwhelmed by the magnetic flux weakening interior permanent magnet motor type, to other types with variable flux permanent magnet type in some applications to open up a niche for new permanent magnet materials. Keynote talk at 8th International Workshop on Advanced Materials Science and Nanotechnology (IWAMSN2016), 8-12 November 2016, Ha Long City, Vietnam.

Hard magnetic property and δM(H) plot for sintered NdFeB magnet

International Nuclear Information System (INIS)

Gao, R.W.; Zhang, D.H.; Li, W.; Li, X.M.; Zhang, J.C.

2000-01-01

The hard magnetic properties and the interactions between the grains for sintered Nd 16 Fe 73 Co 5 B 6 magnets are investigated by using δM(H) plot technique. The results show that the δM(H) plot of NdFeB sintered magnet can explain the effects of the microstructure (size, shape and orientation of the grains) and the intergrain interactions on the hard magnetic properties of the magnet. However, the value of δM(H) is positive when the applied field is not strong enough, which means that the common δM(H) plot theory is not completely consistent with the sintered NdFeB magnet

Prediction of particle orientation in simple upsetting process of NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Chang, Chao-Cheng; Hsiao, Po-Jen [Department of Mold and Die Engineering, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Sanmin District, Kaohsiung 80778, Taiwan (China); You, Jr-Shiang; Chen, Yen-Ju; Chang, Can-Xun [Metal Forming Technology Section, Metal Processing R and D Department, Metal Industries Research and Development Centre, 1001 Kaonan Highway, Kaohsiung 81160, Taiwan (China)

2013-12-16

The magnetic properties of NdFeB magnets are strongly affected by crystallographic texture which is highly associated with particle orientation. This study proposed a method for predicting the particle orientation in the simple upsetting process of NdFeB magnets. The method is based on finite element simulation with flow net analysis. The magnets in a cylindrical form were compressed by two flat dies in a chamber filled with argon at 750°C. Three forming speeds were taken into account in order to obtain flow stress curves used in simulations. The micrographs of the cross sections of the deformed magnets show that the particle deformation significantly increases with the compression. The phenomenon was also predicted by the proposed method. Both simulated and experimental results show that the inhomogeneity of the texture of the NdFeB magnets can be increased by the simple upsetting process. The predicted particle orientations were in a good agreement with those examined in the deformed magnets. The proposed method for predicting particle orientations can also be used in other forming processes of NdFeB magnets.

Prediction of particle orientation in simple upsetting process of NdFeB magnets

International Nuclear Information System (INIS)

Chang, Chao-Cheng; Hsiao, Po-Jen; You, Jr-Shiang; Chen, Yen-Ju; Chang, Can-Xun

2013-01-01

The magnetic properties of NdFeB magnets are strongly affected by crystallographic texture which is highly associated with particle orientation. This study proposed a method for predicting the particle orientation in the simple upsetting process of NdFeB magnets. The method is based on finite element simulation with flow net analysis. The magnets in a cylindrical form were compressed by two flat dies in a chamber filled with argon at 750°C. Three forming speeds were taken into account in order to obtain flow stress curves used in simulations. The micrographs of the cross sections of the deformed magnets show that the particle deformation significantly increases with the compression. The phenomenon was also predicted by the proposed method. Both simulated and experimental results show that the inhomogeneity of the texture of the NdFeB magnets can be increased by the simple upsetting process. The predicted particle orientations were in a good agreement with those examined in the deformed magnets. The proposed method for predicting particle orientations can also be used in other forming processes of NdFeB magnets

Coercivity of Nd-Fe-B hot-deformed magnets produced by the spark plasma sintering method

Directory of Open Access Journals (Sweden)

Tetsuji Saito

2017-05-01

Full Text Available The effects of Nd-Cu alloy powder addition on the microstructures and magnetic properties of Nd-Fe-B hot-deformed magnets produced by the spark plasma sintering (SPS method were investigated. The addition of a small amount of Nd-Cu alloy powder, up to 2%, significantly increased the coercivity of the Nd-Fe-B hot-deformed magnets without deteriorating the crystallographic alignment of the Nd2Fe14B phase. The Nd-Fe-B hot-deformed magnet with 2% Nd-Cu alloy powder had the same remanence value as the Nd-Fe-B hot-deformed magnet without Nd-Cu alloy powder addition, but the magnet with 2% Nd-Cu alloy powder exhibited higher coercivity and a higher maximum energy product than the magnet without Nd-Cu alloy powder addition.

Development of a low-cost double rotor axial flux motor with soft magnetic composite and ferrite permanent magnet materials

Science.gov (United States)

Liu, Chengcheng; Zhu, Jianguo; Wang, Youhua; Guo, Youguang; Lei, Gang; Liu, Xiaojing

2015-05-01

This paper proposes a low-cost double rotor axial flux motor (DRAFM) with low cost soft magnetic composite (SMC) core and ferrite permanent magnets (PMs). The topology and operating principle of DRAFM and design considerations for best use of magnetic materials are presented. A 905 W 4800 rpm DRAFM is designed for replacing the high cost NdFeB permanent magnet synchronous motor (PMSM) in a refrigerator compressor. By using the finite element method, the electromagnetic parameters and performance of the DRAFM operated under the field oriented control scheme are calculated. Through the analysis, it is shown that that the SMC and ferrite PM materials can be good candidates for low-cost electric motor applications.

Improved magnetic properties and fracture strength of NdFeB by dehydrogenation

Energy Technology Data Exchange (ETDEWEB)

Yan, M. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)]. E-mail: mse_yanmi@dial.zju.edu.cn; Yu, L.Q. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Wu, J.M. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Cui, X.G. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

2006-11-15

Effects of the dehydrogenation of the hydrogen decrepitated (HD) powders on the magnetic properties and the fracture strength of sintered NdFeB magnets were studied. It was found that the lattice parameters and the crystal phase of NdFeB changed significantly with the various hydrogen contents of the resultant HD powders due to the different degrees of dehydrogenation. The magnetic properties and fracture strength increased with decreasing hydrogen content, reaching the maximum increases of 200% for both intrinsic coercivity and bending strength, which can be ascribed to the improved microstructure of the sintered NdFeB magnets. The hydrogen remaining in the HD powders diffused out and affected drastically the grain and grain boundaries by the hydrogen out-take channel during the subsequent sintering process.

Improved magnetic properties and fracture strength of NdFeB by dehydrogenation

International Nuclear Information System (INIS)

Yan, M.; Yu, L.Q.; Wu, J.M.; Cui, X.G.

2006-01-01

Effects of the dehydrogenation of the hydrogen decrepitated (HD) powders on the magnetic properties and the fracture strength of sintered NdFeB magnets were studied. It was found that the lattice parameters and the crystal phase of NdFeB changed significantly with the various hydrogen contents of the resultant HD powders due to the different degrees of dehydrogenation. The magnetic properties and fracture strength increased with decreasing hydrogen content, reaching the maximum increases of 200% for both intrinsic coercivity and bending strength, which can be ascribed to the improved microstructure of the sintered NdFeB magnets. The hydrogen remaining in the HD powders diffused out and affected drastically the grain and grain boundaries by the hydrogen out-take channel during the subsequent sintering process

[The cytotoxicity of N48 NdFeB magnets coated with titanium-nitride].

Science.gov (United States)

Cao, Xiao-Ming; Hou, Zhi-Ming; Chu, Ming

2008-04-01

To evaluate the effect of N48 NdFeB magnets coated with titanium-nitride on the growth and apoptosis of L929 mouse fibroblast cells, and to determine the material biocompatibility. The NdFeB magnets coated with titanium-nitride, bare NdFeB magnets and ordinary brackets were put into RPMI-1640 to prepare fusions. L929 mouse fibroblast cells were cultivated in the negative control liquid, positive control liquid, 100%, 50% and 25% sample fusions, respectively. The cell proliferation vitality was detected by MTT assay and the relative growth rate was calculated.Cell scatter diagrams of the negative control liquid, 100% titanium-nitride coated magnets fusion and bare magnets fusion were detected by flow cytometry Annexin V/PI double staining method. The ratios of normal cells, early apoptosis, advanced apoptosis and necrosis cells were calculated. The results were analyzed for paired t test using SPSS11.5 software package. The toxic levels of N48 NdFeB coated with titanium-nitride were ranked as 0-1. The toxic levels of bare magnets were ranked as 2. The cell scatter diagrams showed that there was no significant difference in living cell, early apoptosis and necrosis between magnets coated with titanium-nitride and control group. But there was significant difference between the bare magnets group and control group. The N48 NdFeB magnets coated with titanium-nitride have good biocompatibility.

Design, construction and commissioning of a simple, low cost permanent magnet quadrupole doublet

International Nuclear Information System (INIS)

Conard, E.M.; Parcell, S.K.; Arnott, D.W.

1999-01-01

In the framework of new beam line developments at the Australian National Medical Cyclotron, a permanent magnet quadrupole doublet was designed and built entirely in house. The design proceeded from the classical work by Halbach et al. but emphasised the 'low cost' aspect by using simple rectangular NdFeB blocks and simple assembly techniques. Numerical simulations using the (2-D) Gemini code were performed to check the field strength and homogeneity predictions of analytical calculations. This paper gives the reasons for the selection of a permanent magnet, the design and construction details of the quadrupole doublet and its field measurement results. (authors)

Environmental degradation of NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Yan Gaolin [Wuhan University, School of Physics and Technology, Wuhan 430072 (China)], E-mail: gaolinyan@whu.edu.cn; McGuiness, P.J. [Jozef Stefan Institute (Slovenia); Farr, J.P.G.; Harris, I.R. [School of Metallurgy and Materials, University of Birmingham, Elms Road, Edgbaston, Birmingham B15 2TT (United Kingdom)

2009-06-10

A mechanism for pitting of NdFeB magnet because of differential-aeration beneath a water droplet is proposed and observations of the localised corrosions are presented. NdFeB magnets exhibit general corrosion along the grain boundaries when etched in Viella's reagent. However, localised corrosion of these magnets results in a crater-like feature when corrosion is produced in an environmental chamber, e.g. when Nd{sub 16}Fe{sub 76}B{sub 8} magnets are corroded in the environmental chamber at 85 deg. C, relative humidity (RH): 80%. This is attributed to the condensation of water droplets on the surface of samples and the concentration gradient of oxygen dissolved in the droplets then influencing the corrosion process. It is thought that during the process of pitting, the high concentration of H{sup +} in the center of the pit accelerates the pit development; meanwhile, the cathodic Nd{sub 2}Fe{sub 14}B matrix phase absorbs the nascent hydrogen atoms. It is believed that pits start at the Nd-rich phase and then propagate along the grain boundaries.

Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

International Nuclear Information System (INIS)

Jiang Yonggang; Fujita, Takayuki; Uehara, Minoru; Iga, Yuki; Hashimoto, Taichi; Hao, Xiuchun; Higuchi, Kohei; Maenaka, Kazusuke

2011-01-01

The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-μm-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 μm are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T. - Highlights: → We demonstrate the fabrication of micro-magnets using silicon molding processes. → NdFeB/Ta films are well filled in silicon trenches with a thickness of 12 μm. → The 12-μm-thick NdFeB/Ta magnetic film shows a retentivity of 1.3 T. → Magnetic structures as narrow as 20 μm are fabricated using NdFeB magnetic powder. → VSM measurement shows a retentivity of 0.37 T for patterned NdFeB magnetic powder.

Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

Energy Technology Data Exchange (ETDEWEB)

Jiang Yonggang, E-mail: yonggangj@gmail.com [School of Mechanical Engineering and Automation, Beihang University, Xueyuan Road No. 37, Haidian District, Beijing 100191 (China); Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Fujita, Takayuki [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Uehara, Minoru [NEOMAX Co. Ltd., 2-15-17, Egawa, Shimamoto-Cho, Mishima-gun, Osaka 618-0013 (Japan); Iga, Yuki [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Hashimoto, Taichi [Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Hao, Xiuchun; Higuchi, Kohei [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Maenaka, Kazusuke [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan)

2011-11-15

The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-{mu}m-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 {mu}m are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T. - Highlights: > We demonstrate the fabrication of micro-magnets using silicon molding processes. > NdFeB/Ta films are well filled in silicon trenches with a thickness of 12 {mu}m. > The 12-{mu}m-thick NdFeB/Ta magnetic film shows a retentivity of 1.3 T. > Magnetic structures as narrow as 20 {mu}m are fabricated using NdFeB magnetic powder. > VSM measurement shows a retentivity of 0.37 T for patterned NdFeB magnetic powder.

A Complete Design of a Rare Earth Metal-Free Permanent Magnet Generator

Directory of Open Access Journals (Sweden)

Petter Eklund

2014-05-01

Full Text Available The price of rare-earth metals used in neodymium-iron-boron (NdFeB permanent magnets (PMs has fluctuated greatly recently. Replacing the NdFeB PMs with more abundant ferrite PMs will avoid the cost insecurity and insecurity of supply. Ferrite PMs have lower performance than NdFeB PMs and for similar performance more PM material has to be used, requiring more support structure. Flux concentration is also necessary, for example, by a spoke-type rotor. In this paper the rotor of a 12 kW NdFeB PM generator was redesigned to use ferrite PMs, reusing the existing stator and experimental setup. Finite element simulations were used to calculate both electromagnetic and mechanical properties of the design. Focus was on mechanical design and feasibility of construction. The result was a design of a ferrite PM rotor to be used with the old stator with some small changes to the generator support structure. The new generator has the same output power at a slightly lower voltage level. It was concluded that it is possible to use the same stator with either a NdFeB PM rotor or a ferrite PM rotor. A ferrite PM generator might require a larger diameter than a NdFeB generator to generate the same voltage.

Analysis of physical and magnetic properties of composite NdFeB bind with polyvinyl alcohol

Science.gov (United States)

Ramlan; Sardjono, P.; Muljadi; Setiabudidaya, D.; Gulo, F.

2018-03-01

The composite magnet NdFeB has been made using magnetic powder MQP-B and polyvinyl alcohol (PVA) as the binder. The mixing compositions of raw materials used are: 95 wt% NdFeB - 5 wt% PVA, 92.5 wt% NdFeB - 7.5 wt% PVA, 90 wt.% NdFeB - 10 wt% PVA, and 87.5 wt% NdFeB - 12.5 wt% PVA. Both raw materials are weighed according to the composition, and then mixed until homogeneous. Furthermore, pellet forming was made using dry pressing at 50 kgf/cm2 pressures and continued with drying at 100 °C and 10 mmbar for 4 hours. The characterization includes bulk density, hardness, compressive strength measurements, and magnetic properties testing. The characterization results show that the optimal composition of binder PVA is achieved at 5–7.5 wt% NdFeB composite magnet with following properties: bulk density = 5.21–5.25 g/cm3, hardness = 302.17 - 304.32 Hv, compressive strength = 25.17–3.17 kgf/cm2, magnetic flux = 1150-1170 Gauss, remanence = 70.90–74.97 emu/g or 4.7–5.0 kGauss, coercivity = 8.68–8.76 kOe, and energy product = 2.89–3.04 MgOe.

Enhancement in (BHmax of PLD-made isotropic Nd-Fe-B thick film magnets deposited on Si substrates

Directory of Open Access Journals (Sweden)

M. Nakano

2017-05-01

Full Text Available Increase in Nd contents of a PLD-made isotropic Nd-Fe-B thick-film magnet enabled us to enhance the thickness of the film magnet deposited on a Si substrate because the linear expansion coefficient of Nd is an intermediate value between Nd2Fe14B and Si. The large amount of Nd, however, degraded the residual magnetic polarization and (BHmax. In the study, we reduced the Nd contents of each Nd-Fe-B film by inserting a Nd or a Nd-rich Nd-Fe-B buffer layer between a Nd-Fe-B film and a Si substrate in order to suppress the mechanical destruction together with the improvement in magnetic properties. It was found that the mechanical property of a Nd-Fe-B film comprising the Nd-Fe-B buffer layer in the thickness range from 10 to 60 μm was superior than that of a sample with the Nd buffer layer. Resultantly, an average (BHmax value of Nd-Fe-B films with each Nd-Fe-B buffer layer deposited on Si substrates could be enhanced by approximately 15 kJ/m3 compared to that of non-buffer-layered films.

New magnetic rails with double-layer Halbach structure by employing NdFeB and ferrite magnets for HTS maglev

Science.gov (United States)

Sun, Ruixue; Zheng, Jun; Zheng, Botian; Qian, Nan; Li, Jipeng; Deng, Zigang

2018-01-01

In the high temperature superconducting (HTS) maglev system, the magnetic rail as an essential infrastructure is needed all along the route to carry passengers and goods to the destinations. Thus, large amount of rare earth magnetic materials are required in the magnetic rail construction. In order to decrease the dependence of magnetic rails on rare earth elements, the ferrite magnet is employed to replace part of the NdFeB magnets containing rare earth elements. Consequently, a new type rail with double-layer Halbach structure is presented, which is consisted of NdFeB and ferrite magnets. In this paper, we designed and fabricated the proposed rail, and further measured its magnetic flux density distribution and electromagnetic force interacting with HTS bulks. Experimental results indicate that, this new type rail, in double-layer Halbach structure, can achieve an equivalent distribution of magnetic flux density and levitation performance as the pure NdFeB Halbach rail, while a 10% reduction in NdFeB magnet consumption can be realized at the same time. In addition this work explores another magnetic material selection for HTS maglev applications. The dependence on rare earth element and the cost of magnetic rails can be further reduced, as the coercive force of ferrite magnets improved.

Direct Iron Coating onto Nd-Fe-B Powder by Thermal Decomposition of Iron Pentacarbonyl

International Nuclear Information System (INIS)

Yamamuro, S; Okano, M; Tanaka, T; Sumiyama, K; Nozawa, N; Nishiuchi, T; Hirosawa, S; Ohkubo, T

2011-01-01

Iron-coated Nd-Fe-B composite powder was prepared by thermal decomposition of iron pentacarbonyl in an inert organic solvent in the presence of alkylamine. Though this method is based on a modified solution-phase process to synthesize highly size-controlled iron nanoparticles, it is in turn featured by a suppressed formation of iron nanoparticles to achieve an efficient iron coating solely onto the surfaces of rare-earth magnet powder. The Nd-Fe-B magnetic powder was successfully coated by iron shells whose thicknesses were of the order of submicrometer to micrometer, being tuneable by the amount of initially loaded iron pentacarbonyl in a reaction flask. The amount of the coated iron reached to more than 10 wt.% of the initial Nd-Fe-B magnetic powder, which is practically sufficient to fabricate Nd-Fe-B/α-Fe nanocomposite permanent magnets.

Design, Prototyping, and Analysis of a Novel Modular Permanent Magnet Transverse Flux Disk Generator

DEFF Research Database (Denmark)

Hosseini, Seyedmohsen; Moghani, Javad Shokrollahi; Ershad, Nima Farrokhzad

2011-01-01

by circular flat shaped Nd-Fe-B permanent magnets. First, a typical low power generator is designed, and then partially optimized. The optimization objective is to find an inner radius which maximizes the power factor, the output power to mass ratio and the efficiency. The generator equivalent circuit......This paper presents the design, prototyping, and analysis of a novel modular transverse flux permanent magnet disk generator. The disk-shaped structure simplifies the construction procedure by using laminated steel sheets. To reduce output harmonics, the excitation of the generator is done...... parameters are computed by three dimensional finite element analyses. The simulation results show that the power factor of the proposed structure is considerably greater than the power factor previously reported for other transverse flux permanent magnet generator structures. To verify the simulation results...

Quantum Hall effect in epitaxial graphene with permanent magnets.

Science.gov (United States)

Parmentier, F D; Cazimajou, T; Sekine, Y; Hibino, H; Irie, H; Glattli, D C; Kumada, N; Roulleau, P

2016-12-06

We have observed the well-kown quantum Hall effect (QHE) in epitaxial graphene grown on silicon carbide (SiC) by using, for the first time, only commercial NdFeB permanent magnets at low temperature. The relatively large and homogeneous magnetic field generated by the magnets, together with the high quality of the epitaxial graphene films, enables the formation of well-developed quantum Hall states at Landau level filling factors v = ±2, commonly observed with superconducting electro-magnets. Furthermore, the chirality of the QHE edge channels can be changed by a top gate. These results demonstrate that basic QHE physics are experimentally accessible in graphene for a fraction of the price of conventional setups using superconducting magnets, which greatly increases the potential of the QHE in graphene for research and applications.

Quantum Hall effect in epitaxial graphene with permanent magnets

Science.gov (United States)

Parmentier, F. D.; Cazimajou, T.; Sekine, Y.; Hibino, H.; Irie, H.; Glattli, D. C.; Kumada, N.; Roulleau, P.

2016-12-01

We have observed the well-kown quantum Hall effect (QHE) in epitaxial graphene grown on silicon carbide (SiC) by using, for the first time, only commercial NdFeB permanent magnets at low temperature. The relatively large and homogeneous magnetic field generated by the magnets, together with the high quality of the epitaxial graphene films, enables the formation of well-developed quantum Hall states at Landau level filling factors v = ±2, commonly observed with superconducting electro-magnets. Furthermore, the chirality of the QHE edge channels can be changed by a top gate. These results demonstrate that basic QHE physics are experimentally accessible in graphene for a fraction of the price of conventional setups using superconducting magnets, which greatly increases the potential of the QHE in graphene for research and applications.

Structure and phases of low-neodymium NdFeB permanent magnets

Czech Academy of Sciences Publication Activity Database

Žák, Tomáš; Talijan, N.; Ćosović, V.; Grujić, A.

2006-01-01

Roč. 56, Suppl. E (2006), E45-E50 ISSN 0011-4626. [Mossbauer Spectroscopy in Materials Science. Kočovce, 11.06.2006-15.06.2006] R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : nanocomposite permanent magnets * Mossbauer spectroscopy * X-ray diffraction * thermomagnetic curve Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.568, year: 2006

Structural parameter optimization design for Halbach permanent maglev rail

International Nuclear Information System (INIS)

Guo, F.; Tang, Y.; Ren, L.; Li, J.

2010-01-01

Maglev rail is an important part of the magnetic levitation launch system. Reducing the manufacturing cost of magnetic levitation rail is the key problem for the development of magnetic levitation launch system. The Halbach permanent array has an advantage that the fundamental spatial field is cancelled on one side of the array while the field on the other side is enhanced. So this array used in the design of high temperature superconducting permanent maglev rail could improve the surface magnetic field and the levitation force. In order to make the best use of Nd-Fe-B (NdFeB) material and reduce the cost of maglev rail, the effect of the rail's structural parameters on levitation force and the utilization rate of NdFeB material are analyzed. The optimal ranges of these structural parameters are obtained. The mutual impact of these parameters is also discussed. The optimization method of these structure parameters is proposed at the end of this paper.

Structural parameter optimization design for Halbach permanent maglev rail

Energy Technology Data Exchange (ETDEWEB)

Guo, F., E-mail: guofang19830119@163.co [R and D Center of Applied Superconductivity, Huazhong University of Science and Technology, Wuhan 430074 (China); Tang, Y.; Ren, L.; Li, J. [R and D Center of Applied Superconductivity, Huazhong University of Science and Technology, Wuhan 430074 (China)

2010-11-01

Maglev rail is an important part of the magnetic levitation launch system. Reducing the manufacturing cost of magnetic levitation rail is the key problem for the development of magnetic levitation launch system. The Halbach permanent array has an advantage that the fundamental spatial field is cancelled on one side of the array while the field on the other side is enhanced. So this array used in the design of high temperature superconducting permanent maglev rail could improve the surface magnetic field and the levitation force. In order to make the best use of Nd-Fe-B (NdFeB) material and reduce the cost of maglev rail, the effect of the rail's structural parameters on levitation force and the utilization rate of NdFeB material are analyzed. The optimal ranges of these structural parameters are obtained. The mutual impact of these parameters is also discussed. The optimization method of these structure parameters is proposed at the end of this paper.

Laboratory scale fabrication of Nd-Fe-B sintered magnets

International Nuclear Information System (INIS)

Rodrigues, Daniel; Beneduce Neto, Flavio; Landgraf, Fernando Jose Gomes; Neiva, Augusto Camara; Romero, Sergio; Missell, Frank Patrick

1992-01-01

Results are presented on magnetic properties of Nd-Fe-B sauntered magnets produced from 1 kg of alloy caste in vacuum induction furnace. The fabrication viability of these magnets, with properties similar to the commercial magnets, and the influence of particle size in the energy product, through the effect on the H k field, is confirmed

Microstructure and Magnetic Properties of NdFeB Films through Nd Surface Diffusion Process

Directory of Open Access Journals (Sweden)

Wenfeng Liu

2017-01-01

Full Text Available Ta/Nd/NdFeB/Nd/Ta films were deposited by magnetron sputtering on Si (100 substrates and subsequently annealed for 30 min at 923 K in vacuum. It was found that the microstructure and magnetic properties of Ta/Nd/NdFeB/Nd/Ta films strongly depend on the NdFeB layer thickness. With NdFeB layer thickness increasing, both the grain size and the strain firstly reduce and then increase. When NdFeB layer thickness is 750 nm, the strain reaches the minimum value. Meanwhile, both the in-plane and perpendicular coercivities firstly drastically increase and then slowly decrease with NdFeB layer thickness increasing. The highest in-plane and perpendicular coercivities can be obtained at NdFeB layer thickness of 750 nm, which are 21.2 kOe and 19.5 kOe, respectively. In addition, the high remanence ratio (remanent magnetization/saturation magnetization of 0.87 can also be achieved in Ta/Nd/NdFeB (750 nm/Nd/Ta film.

NdFeB magnets with zero temperature coefficient of induction

International Nuclear Information System (INIS)

Ma, B.M.; Narasimhan, K.S.V.L.; Hurt, J.C.

1986-01-01

Temperature compensation for the induction of NdFeB type magnets has been investigated. A computer assisted alloy selection method was adopted to identify composition of zero temperature coefficient of induction over -50 to 200 0 C. Selected alloys were processed into magnet by the conventional powder metallurgy method. The experimental temperature coefficient on the sintered magnet correlated with the prediction satisfactory. Holmium is an essential ingredient required for temperature compensation of NdFeB magnets. A magnet, (Nd/sub 0.23/Ho/sub 0.64/Dy/sub 0.13/)/sub 15/Fe/sub 79/B/sub 6/ with B/sub r/ of 7,700 Gauss, H/sub c/ of 7,700 Oe, H/sub ci/ of 20,600 Oe, Bh/sub max/ of 14.8 MGOe and temperature coefficient of -0.029% per 0 C over -50 to +150 was obtained

Characterization of corrosion products from Nd-Fe-B magnets used in dental prostheses

Energy Technology Data Exchange (ETDEWEB)

Saiki, Mitiko; Rogero, Sizue O.; Costa, Isolda; Dantas, Elisabeth; Oliveira, Mara C.L. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

2002-07-01

A special group of magnets composed mainly by Nd-Fe-B has been widely used in dental applications as retentive devices for overdentures, due to their strong force and compactness. Dental materials should present high corrosion resistance and be innocuous to human tissues, however, Nd-Fe-B magnets are highly susceptible to corrosion. This work presents results obtained in the elemental analysis of Nd-Fe-B magnets and their corrosion products. The corrosion products were analyzed in the extracts of culture medium where the magnets had been immersed for 10 days at 37 deg C. Elements B, Co, Fe, La, Nd, Dy, Pr, Sm, Ho, Yb and Lu were found in the magnet and the analysis of extract indicated that Co, Fe and Nd are released from the magnet to the extract. Toxicity was also investigated in this extract using the neutral red uptake cytotoxicity assay. Acknowledgements: To FAPESP and CNPq for financial support. (author)

Characterization of corrosion products from Nd-Fe-B magnets used in dental prostheses

International Nuclear Information System (INIS)

Saiki, Mitiko; Rogero, Sizue O.; Costa, Isolda; Dantas, Elisabeth; Oliveira, Mara C.L.

2002-01-01

A special group of magnets composed mainly by Nd-Fe-B has been widely used in dental applications as retentive devices for overdentures, due to their strong force and compactness. Dental materials should present high corrosion resistance and be innocuous to human tissues, however, Nd-Fe-B magnets are highly susceptible to corrosion. This work presents results obtained in the elemental analysis of Nd-Fe-B magnets and their corrosion products. The corrosion products were analyzed in the extracts of culture medium where the magnets had been immersed for 10 days at 37 deg C. Elements B, Co, Fe, La, Nd, Dy, Pr, Sm, Ho, Yb and Lu were found in the magnet and the analysis of extract indicated that Co, Fe and Nd are released from the magnet to the extract. Toxicity was also investigated in this extract using the neutral red uptake cytotoxicity assay. Acknowledgements: To FAPESP and CNPq for financial support. (author)

First report on soapnut extract-mediated synthesis of sulphur-substituted nanoscale NdFeB permanent magnets and their characterization

Science.gov (United States)

Jayapala Rao, G. V. S.; Prasad, T. N. V. K. V.; Shameer, Syed; Arun, T.; Purnachandra Rao, M.

2017-10-01

Biosynthesis of nanoscale materials has its own advantages over other physical and chemical methods. Using soapnut extract as reducing and stabilizing agent for the synthesis of inorganic nanoscale materials is novel and has not been exploited to its potential so far. Herein, we report for the first time on the effects of sulphur substitution on soapnut extract-mediated synthesis of nanoscale NdFeB (S-NdFeB) permanent magnetic powders (Nd 15%, Fe 77.5%, B 7.5% and S with molar ratios: 0.1, 0.2, 0.3, 0.4, and 0.5). To synthesize, a 10 ml of 10% soapnut extract was added to 90 ml of respective chemical composition and heated to 60 °C for 30 min and aged for 24 h. The dried powder was sintered at 500 °C for 1 h. The characterization of the as-prepared nanoscale S-NdFeB magnetic materials was done using the techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersion spectroscopy (EDS), Fourier transform infrared spectroscopy (FT-IR), dynamic light scattering (DLS for size and zeta potential measurements) and vibrating sample magnetometer (VSM)-hysteresis loop studies. The results revealed that particles were highly stable (with a negative zeta potential of 25.7 mV) with irregular and spherical shape (with measured hydrodynamic diameter 6.7 and 63.5 nm). The tetragonal structures of the formed powders were revealed by XRD micrographs. Hysteresis loop studies clearly indicate the effect of S concentration on the enhanced magnetization of the materials.

Micromagnetic simulation for the magnetization reversal process of Nd-Fe-B hot-deformed nanocrystalline permanent magnets

Directory of Open Access Journals (Sweden)

Hiroshi Tsukahara

2017-05-01

Full Text Available We numerically demonstrated the magnetization reversal process inside a hot-deformed nanocrystalline permanent magnet. We performed large-scale micromagnetics simulation based on the Landau–Lifshitz–Gilbert equation with 0.1 billion calculation cells. The simulation model for the hot-deformed nanocrystalline permanent magnet consists of 2622 tabular grains that interact with each other by inter-grain exchange and dipole interactions. When the strength of the external field approached a coercive force, nucleation cores were created at the grain surface. The magnetization reversal was propagated by the inter-grain and dipole interactions. When the grains had overlapping regions parallel to the external field, the magnetization reversal propagated quickly between the grains due to the dipole interaction. In contrast, the motion of the magnetic domain wall was inhibited at interfaces between the grains perpendicular to the external field. Reversal magnetic domains had a pillar-shaped structure that is parallel to the external field. In the perpendicular direction, the reversal magnetic domain expanded gradually because of the inhibition of the domain wall motion.

Multi-pole magnetization of NdFeB magnets for magnetic micro-actuators and its characterization with a magnetic field mapping device

International Nuclear Information System (INIS)

Toepfer, J.; Pawlowski, B.; Beer, H.; Ploetner, K.; Hofmann, P.; Herrfurth, J.

2004-01-01

Multi-pole magnetization of NdFeB plate magnets of thickness between 0.25 and 2 mm with a stripe pattern and a pole pitch of 2 or 1 mm was performed by pulse magnetization. The experimental conditions of the magnetization process were optimized to give a maximum surface flux density at the poles. The magnetic field distribution above the magnets was measured with a field mapping device that automatically scans the surface of the magnet with a Hall probe. It is demonstrated for different magnet geometries that the field mapping system is a useful device to study the magnetic surface pole structure. The characterization of the pole flux density of multi-pole NdFeB flat magnets is an important prerequisite for the application of these magnets in miniature actuators

Magnetic properties and magnetization reversal mechanism of Nd-Fe-B nanoparticles synthesized by a sol-gel method

Science.gov (United States)

Rahimi, Hamed; Ghasemi, Ali; Mozaffarinia, Reza; Tavoosi, Majid

2017-12-01

Nd-Fe-B oxide powders with various pH were prepared using chloride and nitrate precursors including NdCl3·6H2O, FeCl3·6H2O, H3BO3, Nd2O3, Fe(NO3)3·9H2O, HNO3, citric acid (CA), ethylene glycol (EG) by Pechini type sol-gel method. The pH of chloride and nitrate base sols were 0 and 2.2, respectively. Mixed oxide powders were obtained by calcination and annealing the gels. These oxides by using a reduction-diffusion process under high vacuum and employing CaH2 as reducing agent at 800 °C were hated to prepare Nd2Fe14B nanoparticles. The role of pH on phase, morphologies, microstructure, and magnetic properties of the powders were investigated. The results show that with a decrease in pH, the average particle size and coercivity of Nd-Fe-B oxide powders were decreased and increased, respectively. Nd2Fe14B nanoparticles were formed successfully after reduction process. The average particle size of reduction treated products were 30 and 65 nm for powders which made of chloride and nitrate base metal salts, respectively. Final powders which made of chloride and nitrate base metal salts had a saturation magnetization of 127.7 emu/g and 122.8 emu/g while the coercivity of samples were 3.32 kOe and 1.82 kOe, respectively. The experimental results in the angular dependence of coercivity indicated that the normalized coercivity of the permanent magnets Hc(θ)/Hc(0) obeys the 1/cosθ law and intermediate between the 1/cosθ law and Stoner-Wohlfarth formula for different Nd2Fe14B magnets which made of nitrate and chloride base metal salts, respectively. Also, the results show that different Nd2Fe14B magnets which made of nitrate and chloride base metal salts had the maximum energy product of 5 and 16 MGOe, respectively. The Henkel plot showed that magnetic phases in synthesized NdFeB magnets which made of chloride and nitrate base metal salts were coupled by exchange and dipolar interactions, respectively. Different average particle size, morphology and microstructure were

High anisotropic NdFeB submicro/nanoflakes prepared by surfactant-assisted ball milling at low temperature

Science.gov (United States)

An, Xiaoxin; Jin, Kunpeng; Abbas, Nadeem; Fang, Qiuli; Wang, Fang; Du, Juan; Xia, Weixing; Yan, Aru; Liu, J. Ping; Zhang, Jian

2017-11-01

Hard magnetic NdFeB submicro/nanoflakes were successfully prepared by surfactant-assisted ball milling at low temperature (SABMLT) by specially using 2-methyl pentane and trioctylamine (TOA) as solvent and surfactant, respectively. Influences of the amount of TOA and milling temperature on the crystal structure, morphology and magnetic performances of the as-prepared NdFeB powders were investigated systematically. There is significant difference on morphology between the NdFeB powders milled at room and low temperature. The NdFeB powders with flaky morphology could be obtained even with a small amount of TOA by SABMLT, which could not be achieved by surfactant-assisted ball milling at room temperature (SABMRT). The better crystallinity, better grain alignment, higher coercivity, larger saturation magnetization and remanence ratio were achieved in the samples prepared by SABMLT. Furthermore, the final NdFeB powders prepared by SABMLT possessed a lower amount of residual TOA than those prepared by SABMRT. It was demonstrated that SABMLT is a promising way to fabricate rare-earth-transition metal nanoflakes with high anisotropy for permanent magnetic materials. The effective method of preparing NdFeB flakes by lowering temperature will be also useful to fabricate flakes of other functional materials.

The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

International Nuclear Information System (INIS)

Liu Minxian; Wang Yan

2012-01-01

The characteristic of the levitation force relaxation was studied by experiment. The levitation force is attenuated with the application of the AC external magnetic field. The decay increases with the amplitude of the A external magnetic field. The decay is almost independent of the frequency of AC field. In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

Energy Technology Data Exchange (ETDEWEB)

Liu Minxian, E-mail: liukey_sjtu@263.net [School of Computer Science and Technology, Southwest University of Science and Technology, Mianyang, Sichuan 621010 (China); Wang Yan [Luoyang Institute of Science and Technology, Luoyang, Henan 471023 (China)

2012-01-15

The characteristic of the levitation force relaxation was studied by experiment. The levitation force is attenuated with the application of the AC external magnetic field. The decay increases with the amplitude of the A external magnetic field. The decay is almost independent of the frequency of AC field. In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

COMPARATIVE ANALYSIS OF THE BEHAVIOR OF COAXIAL AND FRONTAL COUPLINGS – WITH PERMANENT MAGNETS – IN HIGH TEMPERATURE ENVIRONMENTS

Directory of Open Access Journals (Sweden)

Marcel Oanca

2004-12-01

Full Text Available This paper presents a comparative analysis of the behavior of coaxial and frontal couplings – with permanent magnets – in high temperature environments specific to iron and steel industry. The comparative analysis is made at the level of the specific forces developed in the most difficult environments. The maximum temperature was limited for reasons of thermal stability of the Nd-Fe-B permanent magnets. In this context it was studied, by the help of the PDE-ase soft that uses the finite element method, the way magnetic induction modifies, the specific forces developed and the distribution of temperature within the coaxial and frontal couplers with permanent magnets, for variations of the distance between the magnets (air gap within the limits 2-20 mm.

Wind turbine integrated multipole permanent magnet generator (PMG)

Energy Technology Data Exchange (ETDEWEB)

Vilsboell, N.; Pinegin, A.; Goussarov, D.

1996-01-01

Designed permanent magnet generator (PMG - 20 kW) possesses a number of advantages: it makes possible to replace gearbox, the generator and possibly the hub of the wind turbine by combining wind rotor with external rotor of the generator; use of rare earth magnets Nd-Fe-B allows to reduce mass and dimensions of the generator; use of the PMG for wind turbines increases the reliability of the construction during the life time, comparing to the conventional design (gearbox, asynchronous generator). The test of the PMG -20 kW informs that design method, developed for calculation of multipole permanent magnet generators is correct in general and meets engineering requirements. The calculation uncertainty of the magnetic system and output characteristics does not exceed 2-3%. The test shows, that the maximum efficiency of the PGM - 20 kW with full load can be achieved as high as 90-91.5% and excels the efficiency of the traditional system `generator-gearbox` by 4-5.5%. Designing permanent magnet generator, it is recommended to take into account voltage stabilization (capacitance). Efficiency is expected to be higher, mass and production cost of the generator can be reduced by 25-30%. The frequency converter shall be used not only for control of rotational speed, but also to obtain sinusoidal capacitive current on the generator side. For PMG - 20 kW the angle between voltage and current should be within the range 0-23%. (au)

Development of eddy-current-free MR imaging system with 0.3-T permanent magnet

International Nuclear Information System (INIS)

Kuroda, M.; Takeuchi, H.; Nishimura, H.; Yanaka, S.; Takeshima, H.; Yoshino, H.; Miyamoto, T.; Sakurai, H.

1990-01-01

This paper reports on the eddy current induced by the magnetic gradient field which causes various problems associated with a permanent magnet, the permanent magnetic circuit with new pole pieces has been studied. The magnetic circuit was composed of a permanent magnet, a yoke, and pole pieces. The pole pieces were magnetically connected to the Nd-Fe-B permanent magnet. To study for eddy current, read-size magnetic circuits with pole pieces of various material, such as (a) steel, (b) divided steel, (c) toroidal-shaped silicon steel, and (d) composite material were assembled. The whole 0.3-T MR imaging system consists of only three units, Gantry with coach, MR unit, and operational console with image processor. We have evaluated the frequency characteristics, rise time, spatial homogeneity of magnetic field, and image quality with respect to real-size magnetic circuits with various pole pieces. We have obtained following order for frequency characteristics: (d), (c), (b), (a). We have also made an effort to adjust uniformity of magnetic field for magnetic circuits with toroidal-shaped silicon steel. We have obtained crisp and accurate images with use of the new pole pieces, without causing an eddy current. Especially, MR angio imaging, which is sensitive for eddy current, can be obtained with remarkable improvement

Rare earth permanent magnets

International Nuclear Information System (INIS)

Higuchi, Akira

1992-01-01

This paper is a review of the new technologies for Nd-Fe-B magnets, their markets and future perspectives. This type of magnet is a product approaching the ideal magnet, and is based upon the development history of two previous generations of Sm-Co alloy systems and the recent progress on physical and metallurgical research. (orig.)

Effects of Fe fine powders doping on hot deformed NdFeB magnets

International Nuclear Information System (INIS)

Lin, Min; Wang, Huijie; Zheng, Jingwu; Yan, Aru

2015-01-01

The composite NdFeB magnets with blending melt-spun flakes and Fe fine powders were prepared by the hot-pressed and hot-deformed route. Characterizations of the hot-deformed NdFeB magnets affected by the doped Fe powders were tested. The doped Fe powders decrease the hot-deformed pressure when the strain is between 15 and 50%. XRD patterns show that the doped Fe powders have little influence on the c-axis alignment of hot-deformed NdFeB magnets in the press direction. The B r and the (BH) max get improved when the doped Fe powders are less than 3 wt%. The doped Fe of hot-deformed NdFeB magnets exists in the elongated state and the spherical state surrounded by the Nd-rich phase. With the Fe fraction increasing, the potential of magnet moves to the positive direction and the diameter of the Nyquist arc becomes larger, which indicate that the corrosion resistance improved effectively. The bending strength was enhanced by the elongated α-Fe phase embedded in the matrix 2:14:1 phase. - Highlights: • The doped Fe powders have little influence on the c-axis alignment of magnets. • The elongated Fe powders are more than the spherical Fe powders in the magnets. • The corrosion resistance is improved effectively with the increasing Fe fraction. • The bending strength is enhanced by the elongated α-Fe phase embedded in the matrix

Effects of Fe fine powders doping on hot deformed NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Lin, Min, E-mail: linm@nimte.ac.cn [Ningbo Institute of Material Technology & Engineering Chinese Academy of Science, Ningbo 315201 (China); Wang, Huijie [Ningbo Jinji Strong Magnetic Material Company, Ningbo 315041 (China); Zheng, Jingwu [Zhejiang University of Technology, Hangzhou 310014 (China); Yan, Aru [Ningbo Institute of Material Technology & Engineering Chinese Academy of Science, Ningbo 315201 (China)

2015-04-01

The composite NdFeB magnets with blending melt-spun flakes and Fe fine powders were prepared by the hot-pressed and hot-deformed route. Characterizations of the hot-deformed NdFeB magnets affected by the doped Fe powders were tested. The doped Fe powders decrease the hot-deformed pressure when the strain is between 15 and 50%. XRD patterns show that the doped Fe powders have little influence on the c-axis alignment of hot-deformed NdFeB magnets in the press direction. The B{sub r} and the (BH){sub max} get improved when the doped Fe powders are less than 3 wt%. The doped Fe of hot-deformed NdFeB magnets exists in the elongated state and the spherical state surrounded by the Nd-rich phase. With the Fe fraction increasing, the potential of magnet moves to the positive direction and the diameter of the Nyquist arc becomes larger, which indicate that the corrosion resistance improved effectively. The bending strength was enhanced by the elongated α-Fe phase embedded in the matrix 2:14:1 phase. - Highlights: • The doped Fe powders have little influence on the c-axis alignment of magnets. • The elongated Fe powders are more than the spherical Fe powders in the magnets. • The corrosion resistance is improved effectively with the increasing Fe fraction. • The bending strength is enhanced by the elongated α-Fe phase embedded in the matrix.

Preparation and properties of isotropic Nd-Fe-B bonded magnets with sodium silicate binder

Energy Technology Data Exchange (ETDEWEB)

Liu, W.Q.; Hu, R.J.; Yue, M., E-mail: yueming@bjut.edu.cn; Yin, Y.X.; Zhang, D.T.

2017-08-01

Graphical abstract: To improve the working temperature of bonded Nd-Fe-B magnets, the heat-resistant binder, sodium silicate, was used to prepare new type bonded Nd-Fe-B magnets. The three-dimensional Si-O-Si structure formed in the curing process has excellent strength; it can ensure that the bonded magnets have a certain shape and usable magnetic properties when working at 200 °C. - Highlights: • Sodium silicate enables bonded Nd-Fe-B magnets to be used for higher operation temperatures. • The sodium silicate bonded magnets exhibit usable maximum energy product of 4.057 MGOe at 200 °C. • The compressive strength of sodium silicate bonded magnets is twice bigger than that of epoxy resin bonded magnets. - Abstract: In present study, sodium silicate, a kind of heat-resistant binder, was used to prepare bonded Nd-Fe-B magnets with improved thermal stability and mechanical strength. Effect of curing temperature and curing time of the new binder to the magnetic properties, microstructure, and mechanical strength of the magnets was systematically investigated. Fracture surface morphology observation show that sodium silicate in bonded magnets could completely be cured at 175 °C for 40 min, and the magnets prepared under this condition exhibit optimal properties. They exhibit usable magnetic properties of B{sub r} of 4.66 kGs, H{sub cj} of 4.84 kOe, and (BH){sub max} of 4.06 MGOe at 200 °C. Moreover, the magnets possess high compressive strength of 63 MPa.

The influence of concentration of Nd-Fe-B powder in composite coating of optical fiber to the sensibility to external magnetic field

Directory of Open Access Journals (Sweden)

Radojević Vesna J.

2005-01-01

Full Text Available Multi-mode optical fiber with magnetic composite coating was investigated as an optical fiber sensor element (OFMSE for magnetic field sensing The composite coating was formed with dispersions of permanent magnet powder of Nd-Fe-B in poly (ethylene-co-vinyl acetate-EVA solutions in toluene. The influence of the applied external magnetic field on the change of intensity of the light signal propagate trough developed optical fibers sensor element was investigated. In this paper the influence of the content of magnetic powder in the composite coating on the optical propagation characteristics of optical fiber were particularly investigated.

The preparation of sintered NdFeB magnet with high-coercivity and high temperature-stability

Energy Technology Data Exchange (ETDEWEB)

Yan, G H; Chen, R J; Ding, Y; Guo, S; Lee, Don; Yan, A R, E-mail: yangh@nimte.ac.cn [Zhejiang province Key Laboratory of Magnetic Materials and Application Technology, Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China)

2011-01-01

The NdFeB magnets with high intrinsic coercivity have been produced by using the conventional powder metallurgy method (including SC, HD and JM) of sintered NdFeB magnets. The effects of grain boundary phases on the microstructure and magnetic properties of as-sintered and annealed magnets have been tried to investigate. Also the Curie temperature of the magnets was studied. By adopting suitable component ratio of some heavy rare-earth atoms and some micro-quantity additives, we have prepared high-coercivity sintered NdFeB magnets with magnetic properties of {sub j}H{sub c}=36.3kOe, B{sub r}=11.7kGs and (BH){sub max}=34.0MGOe. The temperature coefficient of residual magnetic flux of the magnets (between 20 and 200 deg. C) is -0.113%/deg. C, while the temperature coefficient of intrinsic coercivity -0.355%/deg. C. The Curie temperature of the magnets is about 342 deg. C.

The preparation of sintered NdFeB magnet with high-coercivity and high temperature-stability

International Nuclear Information System (INIS)

Yan, G H; Chen, R J; Ding, Y; Guo, S; Lee, Don; Yan, A R

2011-01-01

The NdFeB magnets with high intrinsic coercivity have been produced by using the conventional powder metallurgy method (including SC, HD and JM) of sintered NdFeB magnets. The effects of grain boundary phases on the microstructure and magnetic properties of as-sintered and annealed magnets have been tried to investigate. Also the Curie temperature of the magnets was studied. By adopting suitable component ratio of some heavy rare-earth atoms and some micro-quantity additives, we have prepared high-coercivity sintered NdFeB magnets with magnetic properties of j H c =36.3kOe, B r =11.7kGs and (BH) max =34.0MGOe. The temperature coefficient of residual magnetic flux of the magnets (between 20 and 200 deg. C) is -0.113%/deg. C, while the temperature coefficient of intrinsic coercivity -0.355%/deg. C. The Curie temperature of the magnets is about 342 deg. C.

Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

Science.gov (United States)

Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

2016-07-01

The goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers of bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4-6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed "green" part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. This study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.

Production of NdFeB powders by HDDR from sintered magnets

International Nuclear Information System (INIS)

Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G.; Campos, M.F. de

2010-01-01

The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd 2 Fe 14 B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

A Combined Experimental and Finite Element Analysis Method for the Estimation of Eddy-Current Loss in NdFeB Magnets

Directory of Open Access Journals (Sweden)

Radu Fratila

2014-05-01

Full Text Available NdFeB permanent magnets (PMs are widely used in high performance electrical machines, but their relatively high conductivity subjects them to eddy current losses that can lead to magnetization loss. The Finite Element (FE method is generally used to quantify the eddy current loss of PMs, but it remains quite difficult to validate the accuracy of the results with complex devices. In this paper, an experimental test device is used in order to extract the eddy current losses that are then compared with those of a 3D FE model.

A combined experimental and finite element analysis method for the estimation of eddy-current loss in NdFeB magnets.

Science.gov (United States)

Fratila, Radu; Benabou, Abdelkader; Tounzi, Abdelmounaïm; Mipo, Jean-Claude

2014-05-14

NdFeB permanent magnets (PMs) are widely used in high performance electrical machines, but their relatively high conductivity subjects them to eddy current losses that can lead to magnetization loss. The Finite Element (FE) method is generally used to quantify the eddy current loss of PMs, but it remains quite difficult to validate the accuracy of the results with complex devices. In this paper, an experimental test device is used in order to extract the eddy current losses that are then compared with those of a 3D FE model.

Studies on in situ magnetic alignment of bonded anisotropic Nd-Fe-B alloy powders

Energy Technology Data Exchange (ETDEWEB)

Nlebedim, I.C. [Ames Laboratory, Ames, IA 50011 (United States); Ucar, Huseyin; Hatter, Christine B. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); McCallum, R.W. [Ames Laboratory, Ames, IA 50011 (United States); McCall, Scott K. [Lawrence Livermore National Laboratory, Livermore, CA 94550 (United States); Kramer, M.J. [Ames Laboratory, Ames, IA 50011 (United States); Paranthaman, M. Parans [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2017-01-15

Considerations for achieving high degree of alignment in polymer bonded permanent magnets are presented via the results of a study on in situ magnetic alignment of anisotropic Nd-Fe-B magnet powders. Contributions from effect of the alignment temperature, alignment magnetic field and the properties of the polymer on the hard magnetic properties of the bonded magnet were considered. The thermo-rheological properties of the polymer and the response of the magnet powders to the applied magnetic field indicate that hard magnetic properties were optimized at an alignment temperature just above the melting temperature of the EVA co-polymer. This agrees with an observed correlation between the change in magnetization due to improved magnetic alignment of the anisotropic powders and the change in viscosity of the binder. Manufacturing cost can be minimized by identifying optimum alignment temperatures and magnetic field strengths. - Highlights: • Optimum alignment of anisotropic magnet powders can enable high performance bonded magnets. • The viscoelastic state of polymer binders determines the dominating coercivity mechanism. • The minimum deviation in coercivity and remanence, with magnetic field, can occur at different temperatures. • Melting characteristics of polymer binders and the change in magnetization during alignment can be correlated.

Studies on in situ magnetic alignment of bonded anisotropic Nd-Fe-B alloy powders

International Nuclear Information System (INIS)

Nlebedim, I.C.; Ucar, Huseyin; Hatter, Christine B.; McCallum, R.W.; McCall, Scott K.; Kramer, M.J.; Paranthaman, M. Parans

2017-01-01

Considerations for achieving high degree of alignment in polymer bonded permanent magnets are presented via the results of a study on in situ magnetic alignment of anisotropic Nd-Fe-B magnet powders. Contributions from effect of the alignment temperature, alignment magnetic field and the properties of the polymer on the hard magnetic properties of the bonded magnet were considered. The thermo-rheological properties of the polymer and the response of the magnet powders to the applied magnetic field indicate that hard magnetic properties were optimized at an alignment temperature just above the melting temperature of the EVA co-polymer. This agrees with an observed correlation between the change in magnetization due to improved magnetic alignment of the anisotropic powders and the change in viscosity of the binder. Manufacturing cost can be minimized by identifying optimum alignment temperatures and magnetic field strengths. - Highlights: • Optimum alignment of anisotropic magnet powders can enable high performance bonded magnets. • The viscoelastic state of polymer binders determines the dominating coercivity mechanism. • The minimum deviation in coercivity and remanence, with magnetic field, can occur at different temperatures. • Melting characteristics of polymer binders and the change in magnetization during alignment can be correlated.

Isotropic and anisotropic nanocrystalline NdFeB bulk magnets prepared by binder-free high-velocity compaction technique

Energy Technology Data Exchange (ETDEWEB)

Deng, Xiangxing [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu, Zhongwu, E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Yu, Hongya [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Xiao, Zhiyu [School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 (China); Zhang, Guoqing [Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)

2015-09-15

NdFeB powders were consolidated into nanocrystalline bulk magnets by a near-net-shape process of high-velocity compaction (HVC) at room temperature with no binder employed. The nanostructure can be maintained after compaction. The compacted magnets with relatively high density can inherit the coercivity of the starting powders. The mechanical strength of the HVCed magnet after heat treatment is comparable to that of the conventional bonded NdFeB magnets. The anisotropic magnet has also been prepared by hot deformation using HVCed magnet as the precursor. The remanence value along the pressing direction increased from 0.64 to 0.95 T and maximum energy product (BH){sub max} increased from 65 to 120 kJ/m{sup 3} after hot deformation. The processing–structure–properties relationships for both isotropic and anisotropic magnets are discussed. - Highlights: • HVC is a feasible binder-free approach for preparing NdFeB magnets. • The compacted magnets can inherit the coercivity of the starting powders. • The magnets post heat treatment have compression strength higher than bonded magnets. • The approach of HVC is a potential pre-process for anisotropic NdFeB bulk magnets.

Isotropic and anisotropic nanocrystalline NdFeB bulk magnets prepared by binder-free high-velocity compaction technique

International Nuclear Information System (INIS)

Deng, Xiangxing; Liu, Zhongwu; Yu, Hongya; Xiao, Zhiyu; Zhang, Guoqing

2015-01-01

NdFeB powders were consolidated into nanocrystalline bulk magnets by a near-net-shape process of high-velocity compaction (HVC) at room temperature with no binder employed. The nanostructure can be maintained after compaction. The compacted magnets with relatively high density can inherit the coercivity of the starting powders. The mechanical strength of the HVCed magnet after heat treatment is comparable to that of the conventional bonded NdFeB magnets. The anisotropic magnet has also been prepared by hot deformation using HVCed magnet as the precursor. The remanence value along the pressing direction increased from 0.64 to 0.95 T and maximum energy product (BH) max increased from 65 to 120 kJ/m 3 after hot deformation. The processing–structure–properties relationships for both isotropic and anisotropic magnets are discussed. - Highlights: • HVC is a feasible binder-free approach for preparing NdFeB magnets. • The compacted magnets can inherit the coercivity of the starting powders. • The magnets post heat treatment have compression strength higher than bonded magnets. • The approach of HVC is a potential pre-process for anisotropic NdFeB bulk magnets

Zinc and resin bonded NdFeB magnets

International Nuclear Information System (INIS)

Leonowicz, M.; Kaszuwara, W.

2002-01-01

Zinc and resin bonded NdFeB magnets were processed. Basic magnetic parameters as well as compressive strength were evaluated versus annealing temperature and volume fraction of the bonding agent. For the zinc bonded magnets phase composition was investigated. The additional NdZn 5 phase was found in the Zn bonded magnets after annealing. Comparison of the Zn and resin bonded magnets reveals higher remanence for the former and higher coercivity for the latter. For the Zn and resin bonded magnets, 15 wt.% Zn / 370 o C and 7-10 wt.% resin were chosen as the optimal processing parameters. (author)

Soapnut extract mediated synthesis of nanoscale cobalt substituted NdFeB ferromagnetic materials and their characterization

Science.gov (United States)

Rao, G. V. S. Jayapala; Prasad, T. N. V. K. V.; Shameer, Syed; Rao, M. Purnachandra

2018-04-01

Neodymium iron boron (NdFeB) permanent magnets have high energy product with suitable magnetic and physical properties for an array of applications including power generation and motors. However, synthetic routes of NdFeB permanent magnets involve critical procedures with high energy and needs scientific skills. Herein, we report on soapnut extract mediated synthesis of nanoscale cobalt substituted NdFeB (Co-NdFeB) permanent magnetic powders (Nd: 15%, Fe: 77.5%, B: 7.5% and Co with molar ratios: 0.5, 1, 1.5 and 2). A 10 ml of 10% soapnut extract was added to 90 ml of respective chemical composition and heated to 60 °C for 30 min and aged for 24 h. The dried powder was sintered at 500 °C for 1 h. The characterization of the prepared nanoscale Co-NdFeB magnetic powders was done using the techniques such as Dynamic Light Scattering (DLS for size and zeta potential measurements), X-ray diffraction (XRD) for structural determination, Scanning electron microscopy (SEM) with energy dispersion spectroscopy (EDS) for surface morphological and elemental analysis, Fourier transform infrared spectroscopy (FT-IR) for the identification of functional groups associated and hysteresis loop studies to quantify the magnetization. The results revealed that particles were in irregular and tubular shaped and highly stable (Zeta potential: -44.4 mV) with measured size <100 nm. XRD micrographs revealed a tetragonal crystal structure and FTIR showed predominant N-H and O-H stretching indicates the involvement of these functional groups in the reduction and stabilization process of Co-NdFeB magnetic powders. Hysteresis studies signify the effect of an increase in Co concentration.

Effect of Fe-Mn addition on microstructure and magnetic properties of NdFeB magnetic powders

Science.gov (United States)

Kurniawan, C.; Purba, A. S.; Setiadi, E. A.; Simbolon, S.; Warman, A.; Sebayang, P.

2018-03-01

In this paper, the effect of Fe-Mn alloy addition on microstructures and magnetic properties of NdFeB magnetic powders was investigated. Varied Fe-Mn compositions of 1, 5, and 10 wt% were mixed with commercial NdFeB type MQA powders for 15 minutes using shaker mill. The characterizations were performed by powder density, PSA, XRD, SEM, and VSM. The Fe-Mn addition increased the powder density of NdFeB/Fe-Mn powders. On the other side, particle size distribution slightly decreased as the Fe-Mn composition increases. Magnetic properties of NdFeB/Fe-Mn powders changed with the increasing of Fe-Mn content. SEM analysis showed the particle size of NdFeB/Fe-Mn powder was smaller as the Fe-Mn composition increases. It showed that NdFeB/Fe-Mn particles have different size and shape for NdFeB and Fe-Mn particles separately. The optimum magnetic properties of NdFeB/Fe-Mn powder was achieved on the 5 wt% Fe-Mn composition with remanence M r = 49.45 emu/g, coercivity H c = 2.201 kOe, and energy product, BH max = 2.15 MGOe.

Magnetization reversal mechanism and coercivity enhancement in three-dimensional granular Nd-Fe-B magnets studied by micromagnetic simulations

Science.gov (United States)

Lee, Jae-Hyeok; Choe, Jinhyeok; Hwang, Shinwon; Kim, Sang-Koog

2017-08-01

We studied the mechanism of magnetization reversals and coercivity enhancements in three-dimensional (3D) granular Nd-Fe-B permanent magnets using finite-element micromagnetic simulations. The magnetization reversals in the hard magnets consisting of hard-phase grains separated by relatively soft-phase grain boundaries were analyzed with reference to the simulation results for the magnetic field-dependent distributions of the local magnetizations. The saturation magnetization of the grain-boundary phase plays a crucial role in the transition between nucleation- and domain-wall-propagation-controlled reversal processes. The smaller the saturation magnetization of the grain-boundary phase is, the more preferable is the nucleation-controlled process, which results in a larger coercivity. The exchange stiffness of the grain-boundary phase determines the preferred paths of domain-wall propagations, whether inward into grains or along the grain boundaries for relatively small and large exchange stiffness, respectively. However, the exchange stiffness of the grain-boundary phase alone does not significantly contribute to coercivity enhancement in cases where the size of hard-phase grains is much greater than the exchange length. This work paves the way for the design of high-performance hard magnets of large coercivity and maximum-energy-product values.

Micro-structuring of thick NdFeB films using high-power plasma etching for magnetic MEMS application

International Nuclear Information System (INIS)

Jiang, Yonggang; Fujita, Takayuki; Higuchi, Kohei; Maenaka, Kazusuke; Masaoka, Shingo; Uehara, Minoru

2011-01-01

This paper describes the micro-patterning of thick NdFeB magnetic films using a high-power plasma etching method. The effects of RF bias power and gas composition on the selectivity and etching rate are experimentally studied. A maximum etching rate of 60 nm min −1 is achieved with an inductively coupled plasma power of 500 W and a RF bias power of 200 W. A maximum selectivity of 0.26 between hard baked AZP4903 photoresist and NdFeB magnetic films is achieved when volumetric Cl 2 concentration is 2.5%. NdFeB micro-magnets as thick as 4.2 µm are achieved by using AZP4903 photoresist. Magnetic film as thick as 10 µm can be patterned by using SU-8 photoresist with a thickness of 100 µm as the mask. The magnetic property of patterned microstructures is characterized using a vibrating sample magnetometer and the magnetic field distribution is measured using a Hall effect sensor IC. The characterization results indicate that the patterned magnetic microstructures have a high magnetic remanance of 1.0 T, which is comparable to that of the non-patterned NdFeB films.

Developments in the processing and properties of NdFeb-type permanent magnets

International Nuclear Information System (INIS)

Brown, David; Ma, B.-M.; Chen Zhongmin

2002-01-01

The composition, microstructure and processing of NdFeB-type permanent magnets are all critical factors for the successful production of high performance magnet components. Three common fabrication routes can be used to categorize these NdFeB-based bulk magnets: sintering, polymer bonding and hot deformation. Generally, the former type of magnet has a high-energy product (30-50 MGOe), full density and a relatively simple shape. Bonded magnets have intermediate energy products (10-18 MGOe), lower density and can be formed into intricate net-shapes. Hot deformed magnets possess full density, intermediate to high-energy products (15-46 MGOe), isotropic or anisotropic properties and have the potential to be formed into net shapes. This article discusses the critical issues of improved magnetic performance, environmental stability, net-shape formability and magnetization behavior for the main categories of NdFeB magnets

Stability considerations of permanent magnet quadrupoles for CESR phase-III upgrade

Directory of Open Access Journals (Sweden)

W. Lou

1998-06-01

Full Text Available The Cornell electron storage ring (CESR phase-III upgrade plan includes very strong permanent magnet quadrupoles in front of the cryostat for the superconducting quadrupoles and physically as close as possible to the interaction point. Together with the superconducting quadrupoles, they provide tighter vertical focusing at the interaction point. The quadrupoles are built with neodymium iron boron (NdFeB material and operate inside the 15 kG solenoid field. Requirements on the field quality and stability of these quadrupoles are discussed and test results are presented.

Performance enhancement of NdFeB nanoflakes prepared by surfactant-assisted ball milling at low temperature by using different surfactants

Science.gov (United States)

An, Xiaoxin; Jin, Kunpeng; Wang, Fang; Fang, Qiuli; Du, Juan; Xia, Weixing; Yan, Aru; Liu, J. Ping; Zhang, Jian

2017-02-01

Hard magnetic NdFeB submicron and nanoflakes were successfully prepared by surfactant-assisted ball milling at room temperature (SABMRT) and low temperature (SABMLT) by using oleic acid (OA), oleylamine (OLA) and trioctylamine (TOA) as surfactant, respectively. Among the surfactants used, OA and OLA have similar effects on the morphology of the NdFeB nanoflakes milled at both room and low temperature. In the case of TOA, irregular micron-sized particles and submirco/nanoflakes were obtained for the NdFeB powders prepared by SABMRT and SABMLT, respectively. Samples prepared by SABMLT show better crystallinity and better degree of grain alignment than that prepared by SABMRT with the same surfactant. Comparing with the samples milled at RT, higher coercivity and larger remanence ratio were achieved in the NdFeB samples prepared at LT. The amounts of residual surfactants in final NdFeB powders were also calculated, which reveals that the final NdFeB powders milled at LT possess lower amount of residual surfactants than those milled at RT. It was found that lowering milling temperature of SABM would be a promising way for fabricating permanent magnetic materials with better hard magnetic properties.

Effect of forming process by using external magnetic field of bonded magnet made from NdFeB flakes to microstructure and magnetic properties

Science.gov (United States)

Suprapedi; Sardjono, P.; Muljadi; Djauhari, N. R.; Ramlan

2018-03-01

Research of fabricated bonded magnets NdFeB made from NdFeB flakes with variation of external magnetic field has been done. The materials preparation process begins with milling NdFeB flakes using High Energy Milling (HEM) for 60 minutes and mixing it with 5 wt % celuna binder and performing compaction to form pellet with a pressure of 40 Kgf/cm2 and then applying external magnetic field (0, 2000, 5000, 8000 and 11000 Gauss). The pellet samples were then dried using vacuum dryer with temperature of 100 °C for 1 hour. Characterization includes bulk density, measurement of magnetic properties with gauss meter, and Vibrating Sample Magnetometer (VSM). From the characterization results the best value was obtained on the external magnetic field orientation of 8000 to 11000 Gauss with a density value of 5.38 g/cm3, flux magnetic value of 465.9 – 467.1 Gauss, remanence value of 2.63–2.776 kGauss, and coercivity value of 1.905–1.925 kOe.

Dense arrays of cobalt nanorods as rare-earth free permanent magnets.

Science.gov (United States)

Anagnostopoulou, E; Grindi, B; Lacroix, L-M; Ott, F; Panagiotopoulos, I; Viau, G

2016-02-21

We demonstrate in this paper the feasibility to elaborate rare-earth free permanent magnets based on cobalt nanorods assemblies with energy product (BH)max exceeding 150 kJ m(-3). The cobalt rods were prepared by the polyol process and assembled from wet suspensions under a magnetic field. Magnetization loops of dense assemblies with remanence to a saturation of 0.99 and squareness of 0.96 were measured. The almost perfect M(H) loop squareness together with electron microscopy and small angle neutron scattering demonstrate the excellent alignment of the rods within the assemblies. The magnetic volume fraction was carefully measured by coupling magnetic and thermogravimetric analysis and found in the range from 45 to 55%, depending on the rod diameter and the alignment procedure. This allowed a quantitative assessment of the (BH)max values. The highest (BH)max of 165 kJ m(-3) was obtained for a sample combining a high magnetic volume fraction and a very large M(H) loop squareness. This study shows that this bottom-up approach is very promising to get new hard magnetic materials that can compete in the permanent magnet panorama and fill the gap between the ferrites and the NdFeB magnets.

Laboratory scale fabrication of Nd-Fe-B sintered magnets; Fabricacao de imas sinterizados de Nd-Fe-B em escala piloto

Energy Technology Data Exchange (ETDEWEB)

Rodrigues, Daniel; Beneduce Neto, Flavio; Landgraf, Fernando Jose Gomes; Neiva, Augusto Camara; Romero, Sergio; Missell, Frank Patrick

1993-12-31

Results are presented on magnetic properties of Nd-Fe-B sauntered magnets produced from 1 kg of alloy caste in vacuum induction furnace. The fabrication viability of these magnets, with properties similar to the commercial magnets, and the influence of particle size in the energy product, through the effect on the H{sub k} field, is confirmed 12 refs., 7 figs., 1 tab.

Development of a phosphating process for corrosion protection in NdFeB magnets

International Nuclear Information System (INIS)

Silva, Adonis Marcelo Saliba

2001-01-01

NdFeB magnets are important materials, which produce better energy efficiency in electrical devices, but they are rather vulnerable to corrosion. In this study, a phosphating treatment for protection against corrosion of NdFeB magnets has been investigated. Phosphating is generally used as a pretreatment in the application of protective coatings. This treatment increases the corrosion assistance in defective areas of the coating as well as improves the adhesion between coating and substrate. A commercial NdFeB magnet produced by powder metallurgy has been used and the effect of the following parameters on phosphating was studied: time of phosphating; pH of phosphating solution; anodic polarization and molybdate addition to the phosphating solution. The results showed a significant increase in the corrosion resistance of magnets phosphated in a solution concentrated between 10-20 g/L NaH 2 PO 4 , pH in the range of 3 to 4.6, acidulated preferably with H 3 PO 4 at room temperature (20±1) deg C. Conversion coatings formed at solutions of pH 3.8 showed better corrosion resistance. Phosphating times longer than 4 hours increased the magnet corrosion resistance 10 to 20 times. This resistance improves with higher immersion times. Anodic polarization of the magnet in the range 200-400 mV SCE accelerated phosphating. Results indicated that molybdate interacts preferentially with Nd rich phase of the magnet. In addition to the newly developed technology in this work for NdFeB corrosion protection, two methodologies have been introduced to facilitate electrochemical analyses: selection of samples of similar electrochemical behavior, based on the current density after 200s of constant anodic polarization; and evaluation of the corrosion protection provided by conversion coatings by monitoring of gas evolution during corrosion in acid solution. (author)

Towards understanding of magnetization reversal in Nd-Fe-B nanocomposites: analysis by high-throughput micromagnetic simulations

Science.gov (United States)

Erokhin, Sergey; Berkov, Dmitry; Ito, Masaaki; Kato, Akira; Yano, Masao; Michels, Andreas

2018-03-01

We demonstrate how micromagnetic simulations can be employed in order to characterize and analyze the magnetic microstructure of nanocomposites. For the example of nanocrystalline Nd-Fe-B, which is a potential material for future permanent-magnet applications, we have compared three different models for the micromagnetic analysis of this material class: (i) a description of the nanocomposite microstructure in terms of Stoner-Wohlfarth particles with and without the magnetodipolar interaction; (ii) a model based on the core-shell representation of the nanograins; (iii) the latter model including a contribution of superparamagnetic clusters. The relevant parameter spaces have been systematically scanned with the aim to establish which micromagnetic approach can most adequately describe experimental data for this material. According to our results, only the last, most sophisticated model is able to provide an excellent agreement with the measured hysteresis loop. The presented methodology is generally applicable to multiphase magnetic nanocomposites and it highligths the complex interrelationship between the microstructure, magnetic interactions, and the macroscopic magnetic properties.

A preparation method and effects of Al–Cr coating on NdFeB sintered magnets

International Nuclear Information System (INIS)

Zheng, Jingwu; Lin, Min; Xia, Qingping

2012-01-01

A 50 μm Al–Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 °C. The morphology and composition of the Al–Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al–Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al–Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al–Cr coating moves positively from −0.67 to −0.48 V, which is in accordance with Nyquist and Bode plots. The Al–Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: ► The Al–Cr coating can be prepared by dipping in solution, shaking dry and heating. ► The coating morphology shows to be an intense overlapping structure. ► The barrier effect combines with passivation and cathodic protection. ► The anticorrosion abilities improve while magnetic properties change little. ► Compared with other surface treatments, this method is convenient and low cost.

Material flow analysis of NdFeB magnets for Denmark: a comprehensive waste flow sampling and analysis approach.

Science.gov (United States)

Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter; Dall, Ole; Wenzel, Henrik

2014-10-21

Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key rare earth elements (REEs), i.e., neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets, allowing for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of a secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, material flow analysis (MFA) has been carried out to perform the detailed mapping of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global levels by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products representing 18 various product types. The results show that the current amount of neodymium and dysprosium in NdFeB magnets present in the Danish waste stream is only 3 and 0.2 Mg, respectively. However, this number is estimated to increase to 175 Mg of neodymium and 11.4 Mg of dysprosium by 2035. Nevertheless, efficient recovery of these elements from a very diverse electronic waste stream remains a logistic and economic challenge.

Technique for recovering rare-earth metals from spent sintered Nd-Fe-B magnets without external heating

Directory of Open Access Journals (Sweden)

Ryo Sasai

2016-06-01

Full Text Available To selectively recover rare-earth metals with higher purity from spent sintered Nd-Fe-B magnets without external heating, we investigated the mechano-chemical treatment of spent sintered Nd-Fe-B magnet powder with a reaction solution of HCl and (COOH2 at room temperature. The results of various experiments showed that the mechano-chemical treatment with HCl and (COOH2 is very effective for recovering the rare-earth metals contained in spent sintered Nd-Fe-B magnet powder; the recovery rate and purity of the rare-earth metals were 95.3 and 95.0 mass%, respectively, under optimal conditions ([HCl] = 0.2 mol/dm3 and [(COOH2] = 0.25 mol/dm3.

Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

International Nuclear Information System (INIS)

Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

2016-01-01

The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB. - Highlights: • The same thick Al, SiC and SiC/Al films are deposited on NdFeB by magnetron sputtering. • 510 nm SiC/Al bilayer films can improve the corrosion resistance of the NdFeB evidently. • Al buffer layer improves effectively the surface roughness of the SiC thin film. • SiC/Al bilayer films do not deteriorate the magnetic properties of NdFeB.

Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

Energy Technology Data Exchange (ETDEWEB)

Huang, Yiqin [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Li, Heqin, E-mail: lhqjs@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Zuo, Min; Tao, Lei; Wang, Wei [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Zhang, Jing; Tang, Qiong [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); School of Electronic Science and Applied Physics, Hefei University of Technology, Hefei 230009 (China); Bai, Peiwen [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China)

2016-07-01

The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB. - Highlights: • The same thick Al, SiC and SiC/Al films are deposited on NdFeB by magnetron sputtering. • 510 nm SiC/Al bilayer films can improve the corrosion resistance of the NdFeB evidently. • Al buffer layer improves effectively the surface roughness of the SiC thin film. • SiC/Al bilayer films do not deteriorate the magnetic properties of NdFeB.

The demagnetising factors for bonded neodymium iron boron (NdFeB) magnets

International Nuclear Information System (INIS)

Wang, Z.

2000-10-01

Both analytical and computational methods have been, for the first time, employed to study the demagnetising factors for bonded magnets. The demagnetising factors for bonded NdFeB magnets are dependent on the external shape of the bonded magnet, the shapes of magnetic particles, the magnetic loading percentage and the distributions of magnetic particles. Particularly, it has been shown that the demagnetising factor along the length of an infinitely long bonded magnet is not equal to zero but that it also depends on the shapes of the magnetic particles, magnetic loading percentage and the distribution of magnetic particles. However, the sum of the demagnetising factors along the x, y and z directions is, as expected, unity for all bonded magnets. The demagnetising factor for a fully dense magnet, which is dependent only on the external shape of the magnet, can be considered as a special case of bonded magnets in which the magnetic loading is 100%. Simplified formulae for calculating the demagnetising factors for simple shaped magnets such as cuboid, cylindroid and ellipsoid shapes were obtained and the values are in reasonable agreement with precise analytical solutions. A Lorentz ''sphere'' concept has, for the first time, been employed to calculate the demagnetising factors for hollow magnets and bonded NdFeB magnets. The simplified formulae for hollow magnets and bonded magnets were derived. Computer programmes based on the basic energy method were developed and employed to calculate the demagnetising factors for bonded magnet models, such as a one-dimensional NdFeB ribbon array, two-dimensional bonded magnets and three-dimensional bonded magnets. A finite difference method and a finite element method have been, for the first time, employed to calculate the demagnetising factors for two-dimensional bonded magnet models and the results are comparable with those obtained using the basic energy method. Procedures for calculating demagnetising curves (J vs H) for

Microstructure, texture, and magnetic properties of backward extruded NdFeB ring magnets

International Nuclear Information System (INIS)

Gruenberger, W.; Hinz, D.; Schlaefer, D.; Schultz, L.

1996-01-01

Radially-oriented NdFeB ring magnets have been prepared by backward extrusion of melt-spun material. The average remanence measured in the radial direction reaches values above 1.2 T. Due to the inhomogeneity of the deformation, the magnetic properties and X-ray diffraction patterns revealed a gradual improvement of the alignment from the outer shell to regions near the inner surface of the ring. (orig.)

Effect of composition polymeric PVB binder on physical, magnetic properties and microstructure of bonded magnet NdFeB

Science.gov (United States)

Sardjono, P.; Muljadi; Suprapedi; Sinuaji, P.; Ramlan; Gulo, F.

2017-04-01

The bonded magnet NdFeB has been made by using the hot press method and using Poly Vinyl Butiral (PVB) as a binder. The composition of polymeric binder was varied: 0, 2, 4, 6 and 7 % of weight. Both raw materials are weighed and mixed according to the composition of PVB, then formed by hot press with a pressure 30 MPa, a temperature of 160 ° C and holding time for 30 minutes. The bulk density was measured by using Archimedes method. SEM observation was done to determine the microstructure of bonded magnet NdFeB. The flux magnetic value was measured by using a Gauss meter and the measurement of hysteresis curves was done to know value of remanence Br, coercivity Hc and energy product BHmax by using VSM. According to the characterization results show that the best composition of PVB is 2 of weight. The properties of bonded magnet NdFeB of those compositions are the bulk density around 5.66 g/cm3. Flux Magnetic value: 1862 Gauss, Br value: 5000 kGauss, Hc value: 8.49 kOe and BHmax value : 5.10 MGOe. According of SEM observation results show that the polymer matrix of PVB appears to have covered on all surface grain and filled grain boundary.

A preparation method and effects of Al-Cr coating on NdFeB sintered magnets

Energy Technology Data Exchange (ETDEWEB)

Zheng, Jingwu [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China); Lin, Min, E-mail: linm@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, 519 Road Zhuangshi, District Zhenghai, Ningbo 315201, People' s Republic of China (China); Xia, Qingping [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China)

2012-11-15

A 50 {mu}m Al-Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 Degree-Sign C. The morphology and composition of the Al-Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al-Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al-Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al-Cr coating moves positively from -0.67 to -0.48 V, which is in accordance with Nyquist and Bode plots. The Al-Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: Black-Right-Pointing-Pointer The Al-Cr coating can be prepared by dipping in solution, shaking dry and heating. Black-Right-Pointing-Pointer The coating morphology shows to be an intense overlapping structure. Black-Right-Pointing-Pointer The barrier effect combines with passivation and cathodic protection. Black-Right-Pointing-Pointer The anticorrosion abilities improve while magnetic properties change little. Black-Right-Pointing-Pointer Compared with other surface treatments, this method is convenient and low cost.

Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

Science.gov (United States)

Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

2016-07-01

The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB.

Interaction domains in die-upset NdFeB magnets in dependence on the degree of deformation

International Nuclear Information System (INIS)

Khlopkov, K.; Gutfleisch, O.; Schaefer, R.; Hinz, D.; Mueller, K.-H.; Schultz, L.

2004-01-01

The magnetic domain structure of NdFeB magnets has been studied using high resolution, digitally enhanced Kerr-microscopy. Melt-spun NdFeB powder (MQU-F TM ) was hot pressed into fully dense samples and then hot deformed to axially textured magnets. Various degrees of deformation (height reduction) up to 76% have been realized. Pronounced interaction domains have been observed only in magnets, which were deformed to a degree of deformation of at least 52%. With increasing alignment of the grains the interaction domains become more and more visible and their size increases

Angular dependence of coercivity in isotropically aligned Nd-Fe-B sintered magnets

Science.gov (United States)

Matsuura, Yutaka; Nakamura, Tetsuya; Sumitani, Kazushi; Kajiwara, Kentaro; Tamura, Ryuji; Osamura, Kozo

2018-05-01

In order to understand the coercivity mechanism in Nd-Fe-B sintered magnets, the angular dependence of the coercivity of an isotropically aligned Nd15Co1.0B6Febal. sintered magnet was investigated through magnetization measurements using a vibrating sample magnetometer. These results are compared with the angular dependence calculated under the assumption that the magnetization reversal of each grain follows the Kondorskii law or, in other words, the 1/cos θ law for isotropic alignment distributions. The calculated angular dependence of the coercivity agrees very well with the experiment for magnetic fields applied between angles of 0 and 60°, and it is expected that the magnetization reversal occurs in each grain individually followed the 1/cos θ law. In contrast, this agreement between calculation and experiment is not found for anisotropic Nd-Fe-B samples. This implies that the coercivity of the aligned magnets depends upon the de-pinning of the domain walls from pinning sites. When the de-pinning occurs, it is expected that the domain walls are displaced through several grains at once.

Hydrogen Decrepitation Press-Less Process Recycling of NdFeB sintered magnets

DEFF Research Database (Denmark)

Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

2017-01-01

A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered...

Microstructure and Magnetic Properties of NdFeB Films through Nd Surface Diffusion Process

OpenAIRE

Liu, Wenfeng; Zhang, Mingang; Zhang, Kewei; Chai, Yuesheng

2017-01-01

Ta/Nd/NdFeB/Nd/Ta films were deposited by magnetron sputtering on Si (100) substrates and subsequently annealed for 30 min at 923 K in vacuum. It was found that the microstructure and magnetic properties of Ta/Nd/NdFeB/Nd/Ta films strongly depend on the NdFeB layer thickness. With NdFeB layer thickness increasing, both the grain size and the strain firstly reduce and then increase. When NdFeB layer thickness is 750 nm, the strain reaches the minimum value. Meanwhile, both the in-plane and per...

Study of Magnetic Properties on the Corrosion Behavior and Influence of Temperature in Permanent Magnet (Nd-Fe-B) Used in PMSM

OpenAIRE

N. Yogal; C. Lehrmann

2014-01-01

The use of permanent magnets (PM) is increasing in permanent magnet synchronous machines (PMSM) to fulfill the requirements of high efficiency machines in modern industry. PMSM are widely used in industrial applications, wind power plants and the automotive industry. Since PMSM are used in different environmental conditions, the long-term effect of NdFeB-based magnets at high temperatures and their corrosion behavior have to be studied due to the irreversible loss of magn...

A superconducting solenoid and press for permanent magnet fabrication

International Nuclear Information System (INIS)

Mulcahy, T. M.; Hull, J. R.

2002-01-01

For the first time, a superconducting solenoid (SCM) was used to increase the remnant magnetization of sintered NdFeB permanent magnets (PMs). In particular, improved magnetic alignment of commercial-grade PM powder was achieved, as it was axial die pressed into 12.7-mm diameter cylindrical compacts in the 76.2-mm warm bore of a 9-T SCM. The press used to compact the powder is unique and was specifically designed for use with the SCM. Although the press was operated in the batch mode for this proof of concept study, its design is intended to enable automated production. In operation, a simple die and punch set made of nonmagnetic materials was filled with powder and loaded into a nonmagnetic press tube. The cantilevered press tube was inserted horizontally, on a carrier manually advanced along a track, into the SCM. The robustness of the mechanical components and the SCM, in its liquid helium dewar, were specifically designed to allow for insertion and extraction of the magnetic powder and compacts, while operating at 9 T. Compaction was achieved by pressing the punches between the closed end of the press tube and the hydraulic cylinder mounted on the opposite end. Improvements up to 10% in magnetization and 20% in energy products of the permanent magnets were obtained, as the alignment fields were increased above the 2-T maximum field of the electromagnets used in industry. Increases in magnetization of 3% are significant in the mature sintered magnet industry

Liquid coated melt-spun Nd-Fe-B powders for bonded magnets

Science.gov (United States)

Li, D.; Gaiffi, S.; Kirk, D.; Young, K.; Herchenroeder, J.; Berwald, T.

1999-04-01

The liquid coating (LC) has been employed to apply epoxy and lubricant over the surface of rapidly solidified Nd-Fe-B powder particles. The LC led to an improvement of physical and magnetic properties for the powders and magnets compared to the dry blending and the encapsulation methods. The LC powders have excellent flowability and can be used for bonded magnets requiring very close tolerances; further bonded magnets made using this powder posses higher strength.

Direct current force sensing device based on compressive spring, permanent magnet, and coil-wound magnetostrictive/piezoelectric laminate.

Science.gov (United States)

Leung, Chung Ming; Or, Siu Wing; Ho, S L

2013-12-01

A force sensing device capable of sensing dc (or static) compressive forces is developed based on a NAS106N stainless steel compressive spring, a sintered NdFeB permanent magnet, and a coil-wound Tb(0.3)Dy(0.7)Fe(1.92)/Pb(Zr, Ti)O3 magnetostrictive∕piezoelectric laminate. The dc compressive force sensing in the device is evaluated theoretically and experimentally and is found to originate from a unique force-induced, position-dependent, current-driven dc magnetoelectric effect. The sensitivity of the device can be increased by increasing the spring constant of the compressive spring, the size of the permanent magnet, and/or the driving current for the coil-wound laminate. Devices of low-force (20 N) and high-force (200 N) types, showing high output voltages of 262 and 128 mV peak, respectively, are demonstrated at a low driving current of 100 mA peak by using different combinations of compressive spring and permanent magnet.

Nanocrystalline NdFeB magnet prepared by mechanically activated disproportionation and desorption-recombination in-situ sintering

International Nuclear Information System (INIS)

Xiaoya, Liu; Yuping, Li; Lianxi, Hu

2013-01-01

The process of mechanically activated disproportionation and desorption-recombination in-situ sintering was proposed to synthesize highly densified nanocrystalline NdFeB magnet, and its validity was demonstrated by experimental investigation with the use of a Nd 16 Fe 76 B 8 (atomic ratio) alloy. Firstly, the as-cast alloy was disproportionated by mechanical milling in hydrogen, with the starting micron-sized Nd 2 Fe 14 B phase decomposed into an intimate mixture of nano-structured NdH 2.7 , Fe 2 B and α-Fe phases. The as-disproportionated alloy powders were compacted by cold pressing and then subjected to desorption-recombination in-situ sintering. The microstructure of both the as-disproportionated and the subsequently sintered samples was characterized by X-ray diffraction and electron transmission microscopy, respectively. The magnetic properties of the sintered samples were measured by using vibrating sample magnetometer. The results showed that, by vacuum sintering, not only was the powder compact consolidated, but also the as-disproportionated microstucture transformed into nanocrystalline Nd 2 Fe 14 B phase via the well-known desorption-recombination reaction, thus giving rise to nanocrystalline NdFeB magnet. In the present study, the optimal sintering parameters were found to be 780 °C×30 min. In this case, the coercivity, the remanence, and maximum energy product of the magnet sample achieved 0.8 T, 635.3 kA/m, and 106.3 kJ/m 3 , respectively. - Highlights: ► Nano-structured disproportionated NdFeB alloy powders by mechanical milling in hydrogen. ► Highly densified green magnet compact by cold pressing of as-disproportionated NdFeB alloy powders. ► Nanocrystalline NdFeB magnets by desorption-recombination in-situ sintering under vacuum. ► Magnetic properties significantly improved by relative density enhancement and nanocrystallization of Nd 2 Fe 14 B phase. ► The effects of sintering parameters on magnetic properties and the underlying

Magnetic and microstructural properties of thin NdFeB based films and nanostructures

Energy Technology Data Exchange (ETDEWEB)

Bommer, Lars; Goll, Dagmar [Max-Planck-Institut fuer Metallforschung, Stuttgart (Germany)

2010-07-01

The magnetic and microstructural properties of NdFeB and NdFeB/Fe thin films and nanostructures are presented. Samples with Cr buffer and protection layer (minimum thickness: d=50 nm) have been produced by ion beam sputtering at elevated temperatures (T{sub s}=700 C) using Al{sub 2}O{sub 3} and MgO(001) single crystal substrates. Films deposited on Al{sub 2}O{sub 3} substrates show c-axis growth in out-of-plane direction down to thicknesses of the NdFeB film of d=10 nm with coercivities up to {mu}{sub 0}H{sub c}=1 T. The texture of films deposited on MgO(001) substrates is less pronounced and films below d=20 nm show no hard magnetic behavior. For comparison, films were deposited at room temperature on Al{sub 2}O{sub 3} and MgO(001) followed by post-annealing in Ar atmosphere (T{sub pa}=525-650 C) leading to coercivities as high as {mu}{sub 0}H{sub c}=1.2 T but with isotropic behavior. By TEM images the grain structure of the NdFeB samples is studied. Bilayers of NdFeB (d=50 nm) and Fe (d=0-20 nm) show fully exchange coupled behavior. From the temperature dependence of the coercivity the microstructural parameters of all samples have been determined. Furthermore NdFeB periodical patterns were produced by means of electron beam lithography with dot sizes of 1000 nm and 500 nm, respectively.

An analysis of radiation effects on NdFeB permanent magnets

Energy Technology Data Exchange (ETDEWEB)

Samin, Adib; Kurth, Michael; Cao, Lei R., E-mail: cao.152@osu.edu

2015-01-01

Radiation-induced demagnetization of permanent magnets may present a serious problem in a number of applications including robots conducting rescue and sampling missions in radiation-intense environments, NASA applications, and particle accelerators. Therefore, developing a good understanding of the underlying mechanisms of this phenomenon is crucial. In this study, hysteresis loops pre- and post-irradiation are examined via the Jiles–Atherton (JA) model, Molecular Dynamics (MD) simulations are conducted to establish length and time scales of the thermal spike process, and Density Functional Theory (DFT) calculations are performed to better characterize the effects of microstructure damage on the magnetization. It is found that the interaction between the domains of the magnet increases and that the pinning energy is also increased in the irradiated sample. Furthermore, the MD simulation allowed us to determine that the thermal spike process occurs on time scales of tens to hundreds of femtoseconds and on length scales of a few nanometers. Finally, the DFT simulations clearly depicted the effects of lattice structure defects on the magnetization. These observations showed qualitative agreement with previous studies. The results of this study will be used in a future Monte Carlo simulation that will attempt to take all these effects into account to model the process of radiation-induced demagnetization.

Micro-patterning of NdFeB and SmCo magnet films for integration into micro-electro-mechanical-systems

International Nuclear Information System (INIS)

Walther, A.; Marcoux, C.; Desloges, B.; Grechishkin, R.; Givord, D.; Dempsey, N.M.

2009-01-01

The integration of high-performance RE-TM (NdFeB and SmCo) hard magnetic films into micro-electro-mechanical-systems (MEMS) requires their patterning at the micron scale. In this paper we report on the applicability of standard micro-fabrication steps (film deposition onto topographically patterned substrates, wet etching and planarization) to the patterning of 5-8 μm thick RE-TM films. While NdFeB comprehensively fills micron-scaled trenches in patterned substrates, SmCo deposits are characterized by poor filling of the trench corners, which poses a problem for further processing by planarization. The magnetic hysteresis loops of both the NdFeB and SmCo patterned films are comparable to those of non-patterned films prepared under the same deposition/annealing conditions. A micron-scaled multipole magnetic field pattern is directly produced by the unidirectional magnetization of the patterned films. NdFeB and SmCo show similar behavior when wet etched in an amorphous state: etch rates of approximately 1.25 μm/min and vertical side walls which may be attributed to a large lateral over-etch of typically 20 μm. Chemical-mechanical-planarization (CMP) produced material removal rates of 0.5-3 μm/min for amorphous NdFeB. Ar ion etching of such films followed by the deposition of a Ta layer prior to film crystallization prevented degradation in magnetic properties compared to non-patterned films

Micro-patterning of NdFeB and SmCo magnet films for integration into micro-electro-mechanical-systems

Energy Technology Data Exchange (ETDEWEB)

Walther, A. [CEA Leti-MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France); Marcoux, C.; Desloges, B. [CEA Leti-MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Grechishkin, R. [Laboratory of Magnetoelectronics, Tver State University, 170000 Tver (Russian Federation); Givord, D. [Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France); Dempsey, N.M. [Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France)], E-mail: nora.dempsey@grenoble.cnrs.fr

2009-03-15

The integration of high-performance RE-TM (NdFeB and SmCo) hard magnetic films into micro-electro-mechanical-systems (MEMS) requires their patterning at the micron scale. In this paper we report on the applicability of standard micro-fabrication steps (film deposition onto topographically patterned substrates, wet etching and planarization) to the patterning of 5-8 {mu}m thick RE-TM films. While NdFeB comprehensively fills micron-scaled trenches in patterned substrates, SmCo deposits are characterized by poor filling of the trench corners, which poses a problem for further processing by planarization. The magnetic hysteresis loops of both the NdFeB and SmCo patterned films are comparable to those of non-patterned films prepared under the same deposition/annealing conditions. A micron-scaled multipole magnetic field pattern is directly produced by the unidirectional magnetization of the patterned films. NdFeB and SmCo show similar behavior when wet etched in an amorphous state: etch rates of approximately 1.25 {mu}m/min and vertical side walls which may be attributed to a large lateral over-etch of typically 20 {mu}m. Chemical-mechanical-planarization (CMP) produced material removal rates of 0.5-3 {mu}m/min for amorphous NdFeB. Ar ion etching of such films followed by the deposition of a Ta layer prior to film crystallization prevented degradation in magnetic properties compared to non-patterned films.

Effects of Dy and Nb on the magnetic properties and corrosion resistance of sintered NdFeB

International Nuclear Information System (INIS)

Yu, L.Q.; Wen, Y.H.; Yan, M.

2004-01-01

Dy and Nb were added into the sintered NdFeB magnets with the aim of improving their magnetic properties and corrosion resistance. It was found that intrinsic coercivity of magnets is promoted whilst remanence is reduced as a result of Dy addition. Simultaneous addition of Dy and Nb not only gives rise to greatly improved coercivity, but also suppresses the undesirable effect of Dy on the remanence. The optimum magnetic properties were achieved when 1.0% Dy and 1.5% Nb were incorporated. Moreover, corrosion resistance of NdFeB magnets improves with the increase in the content of Dy and Nb

烧结钕铁硼添加合金元素的研究进展%Progress of Sintered NdFeB Magnets with Addition Element

Institute of Scientific and Technical Information of China (English)

刘涛; 周磊; 程星华; 张昕; 喻晓军; 李波

2011-01-01

磁性能优越的烧结钕铁硼永磁材料已成为永磁产业的支柱.过去的二十多年里钕铁硼已经在硬盘驱动器的VCM、电动机、信号发生器、手机和MRI等多种器件中得到广泛应用.在未来,由于汽车和电子应用领域对节能电动机的需求,使得电动机市场有望进一步扩展.因此,研究团队致力于钕铁硼磁性能的提高,从而推进电动机市场的快速发展.本文对近些年来通过添加合金元素来改善钕铁硼磁性能的一些研究成果进行了综述,最后,对添加合金元素改善钕铁硼磁体性能进行了总结.%Sintered Nd-Fe-B magnets, which have excellent magnetic performance, were the key materials in permanent magnet industry. In the past two decades, Nd-Fe-B magnets have a wide application, such as, VCM [voice core motor] in hard disc drive, motors, generators, mobile phone, MRI, etc. Motor market is expected to expand in future because of strong energy saving requirements from the automobile and electric appliances markets. Therefore, many groups have spent much effort to improve magnetic property of Nd-Fe-B magnets, which are helping for the rapid growth of the motor market. The research results of the effect of addition alloy elements on the magnetic properties and microstructural features of sintered NdFeB have been introduced in this paper. Finally, an overview how to improve the performance with addition element was outlined.

Effects of buffer layer temperature on the magnetic properties of NdFeB thin film magnets

International Nuclear Information System (INIS)

Kim, Y.B.; Cho, S.H.; Kim, H.T.; Ryu, K.S.; Lee, S.H.; Lee, K.H.; Kapustin, G.A.

2004-01-01

Effects of the buffer layer temperature (T b ) on the magnetic properties and microstructure of [Mo/NdFeB/Mo]-type thin films have been investigated. The Mo-buffer layer with low T b is composed of fine grains while that with high T b has coarse grains. The subsequent NdFeB layer also grows with fine or coarse grains following the buffer layer structure. The NdFeB layer grown on a low T b buffer shows high coercivity and strong perpendicular anisotropy. The best magnetic properties of i H c =1.01 MA/m (12.7 kOe), B r =1.31 T (13.1 kG) and BH max =329 kJ/m 3 (41.4 MGOe) were obtained from the film with T b =400 deg. C

Production of NdFeB powders by HDDR from sintered magnets; Obtencao de pos de NdFeB por HDDR a partir de imas sinterizados

Energy Technology Data Exchange (ETDEWEB)

Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G. [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil). Lab. de Metalurgia e Materiais Ceramicos; Silva, B.F.A. da; Takiishi, H [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Campos, M.F. de [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil)

2010-07-01

The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd{sub 2}Fe{sub 14}B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

Cerium: an unlikely replacement of dysprosium in high performance Nd-Fe-B permanent magnets.

Science.gov (United States)

Pathak, Arjun K; Khan, Mahmud; Gschneidner, Karl A; McCallum, Ralph W; Zhou, Lin; Sun, Kewei; Dennis, Kevin W; Zhou, Chen; Pinkerton, Frederick E; Kramer, Matthew J; Pecharsky, Vitalij K

2015-04-24

Replacement of Dy and substitution of Nd in NdFeB-based permanent magnets by Ce, the most abundant and lowest cost rare earth element, is important because Dy and Nd are costly and critical rare earth elements. The Ce, Co co-doped alloys have excellent high-temperature magnetic properties with an intrinsic coercivity being the highest known for T ≥ 453 K. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Fast neutron Damage Studies on NdFeB Materials

OpenAIRE

Anderson, S.; Spencer, J.; Wolf, Z.; Boussoufi, M.; Baldwin, A.; Pellett, D.; Volk, J.

2005-01-01

Many materials and electronics need to be tested for the radiation environment expected at linear colliders (LC) since both accelerator and detectors will be subjected to large fluences of hadrons, leptons and gamma’s over the life of the facility. While the linacs will be superconducting, there are still many uses for NdFeB in the damping rings, injection and extraction lines and final focus. Our understanding of the situation for rare earth, permanent magnet materials was presented at the P...

Improvement of the field homogeneity with a permanent magnet assembly for MRI

International Nuclear Information System (INIS)

Sakurai, H.; Aoki, M.; Miyamoto, T.

1990-01-01

In the last few years, MRI (Magnetic Resonance imaging) has become one of the most excellent and important radiological and diagnostic methods. For this application, a strong and uniform magnetic field is required in the area where the patient is examined. This requirement for a high order of homogeneity is increasing with the rapid progress of tomographic technology. On the other hand, the cost reduction for the magnet is also strongly required. As reported in the last paper, we developed and mass-produced a permanent type magnet using high energy Nd-Fe-B material. This paper presents a newly developed 15 plane measuring method instead of a 7 plane method to evaluate the homogeneous field precisely. By using this analytical method and linear programing method, a new-shaped pole piece has been developed. In consequence, homogeneity was improved twice as much and the magnet weight was reduced 10 % as compared with the formerly developed pole piece. (author)

Nanocrystalline NdFeB magnet prepared by mechanically activated disproportionation and desorption-recombination in-situ sintering

Energy Technology Data Exchange (ETDEWEB)

Xiaoya, Liu; Yuping, Li [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Lianxi, Hu, E-mail: hulx@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

2013-03-15

The process of mechanically activated disproportionation and desorption-recombination in-situ sintering was proposed to synthesize highly densified nanocrystalline NdFeB magnet, and its validity was demonstrated by experimental investigation with the use of a Nd{sub 16}Fe{sub 76}B{sub 8} (atomic ratio) alloy. Firstly, the as-cast alloy was disproportionated by mechanical milling in hydrogen, with the starting micron-sized Nd{sub 2}Fe{sub 14}B phase decomposed into an intimate mixture of nano-structured NdH{sub 2.7}, Fe{sub 2}B and {alpha}-Fe phases. The as-disproportionated alloy powders were compacted by cold pressing and then subjected to desorption-recombination in-situ sintering. The microstructure of both the as-disproportionated and the subsequently sintered samples was characterized by X-ray diffraction and electron transmission microscopy, respectively. The magnetic properties of the sintered samples were measured by using vibrating sample magnetometer. The results showed that, by vacuum sintering, not only was the powder compact consolidated, but also the as-disproportionated microstucture transformed into nanocrystalline Nd{sub 2}Fe{sub 14}B phase via the well-known desorption-recombination reaction, thus giving rise to nanocrystalline NdFeB magnet. In the present study, the optimal sintering parameters were found to be 780 Degree-Sign C Multiplication-Sign 30 min. In this case, the coercivity, the remanence, and maximum energy product of the magnet sample achieved 0.8 T, 635.3 kA/m, and 106.3 kJ/m{sup 3}, respectively. - Highlights: Black-Right-Pointing-Pointer Nano-structured disproportionated NdFeB alloy powders by mechanical milling in hydrogen. Black-Right-Pointing-Pointer Highly densified green magnet compact by cold pressing of as-disproportionated NdFeB alloy powders. Black-Right-Pointing-Pointer Nanocrystalline NdFeB magnets by desorption-recombination in-situ sintering under vacuum. Black-Right-Pointing-Pointer Magnetic properties significantly

The impact of processing parameters on the properties of Zn-bonded Nd-Fe-B magnets

Science.gov (United States)

Kelhar, Luka; Zavašnik, Janez; McGuiness, Paul; Kobe, Spomenka

2016-12-01

We report on the effect of loading factor and pressure on the density and the magnetic properties of Zn-bonded Nd-Fe-B magnets produced by pulsed-electric-current sintering (PECS). The idea behind this study is to fabricate bonded magnets with a metallic binder in order for the bonded magnet to operate at temperatures higher than 180 °C: the current upper-limit for polymer-bonded magnets. These composites are made of hard-magnetic powder in the form of melt-spun ribbons bonded with the low-melting-point metal Zn. The binder additions were varied from 10 to 30 wt%, and pressures of 50 and 500 MPa were applied. The high-pressure mode with 20 wt% Zn resulted in a 24% increase of Jr, compared to the low-pressure mode. The magnetic measurements revealed a maximum remanence of 0.64 T for 10 wt% Zn, while the coercivity is largely unaffected by the processing conditions. The density of the composites was up to 7.0 g/cm3, corresponding to 94% of the theoretical density. Compared to commercial polymer-bonded magnets, the Zn-bonded counterparts exhibit a slightly lower Jr, but the coercivity is retained. We show that there is a minor diffusion of Zn into the Nd-Fe-B, forming a 1 μm thin transition layer, but it does not harm the magnetic properties. These metal-bonded Nd-Fe-B magnets are ideal for use in high-temperature automotive applications like under-the-hood sensors and other magnet-based devices that are close to the engine.

The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

DEFF Research Database (Denmark)

Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

2017-01-01

The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon...

Effect of washing process on the magnetic properties of Nd-Fe-B nanoparticles prepared by reduction-diffusion method

Science.gov (United States)

Wang, Y.; Ahn, J.; Kim, D.; Ren, W. J.; Liu, W.; Zhang, Z. D.; Choi, C. J.

2017-10-01

Nd-Fe-B nanoparticles with a particle size below 50 nm and excellent magnetic properties were obtained via a novel route which makes use of both spray drying and reduction-diffusion processes. Uniform Nd-Fe-B particles were formed by the optimization of Ca amount as a reducing agent and additional washing by milling in ethanol media. Especially, we implemented a two-step washing process which contributed to the excellent magnetic properties with high remanence and coercivity. After the removal of CaO by novel washing process, the maximum energy product (BH)max of the particles showed 22.1 MGOe. This value is superior to those reported in reduction-diffusion process. We used Henkel plot to assume the mechanism of magnetic interactions of the Nd-Fe-B nanoparticles.

3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

Science.gov (United States)

Meakin, J. P.; Speight, J. D.; Sheridan, R. S.; Bradshaw, A.; Harris, I. R.; Williams, A. J.; Walton, A.

2016-08-01

Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.- computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd2O3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10-13 cm2/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated temperatures in the literature. This indicates that the growth of the room temperature oxidation products are likely defect enhanced processes at the NdFeB triple junctions.

Liquid metal extraction of Nd from NdFeB magnet scrap

Energy Technology Data Exchange (ETDEWEB)

Xu, Yanchen [Iowa State Univ., Ames, IA (United States)

1999-12-10

This research involves using molten magnesium (Mg) to remove neodymium (Nd) from NdFeB magnet scrap by diffusion. The results show that liquid metal extraction of Nd may be a viable and inexpensive method for recovering the expensive rare earth element Nd for use in Mg castings.

A Review of Permanent Magnet Stirring During Metal Solidification

Science.gov (United States)

Zeng, Jie; Chen, Weiqing; Yang, Yindong; Mclean, Alexander

2017-12-01

Rather than using conventional electromagnetic stirring (EMS) with three-phase alternating current, permanent magnet stirring (PMS), based on the use of sintered NdFeB material which has excellent magnetic characteristics, can be employed to generate a magnetic field for the stirring of liquid metal during solidification. Recent experience with steel casting indicates that PMS requires less than 20 pct of the total energy compared with EMS. Despite the excellent magnetic density properties and low power consumption, this relatively new technology has received comparatively little attention by the metal casting community. This paper reviews simulation modeling, experimental studies, and industrial trials of PMS conducted during recent years. With the development of magnetic simulation software, the magnetic field and associated flow patterns generated by PMS have been evaluated. Based on the results obtained from laboratory experiments, the effects of PMS on metal solidification structures and typical defects such as surface pinholes and center cavities are summarized. The significance of findings obtained from trials of PMS within the metals processing sector, including the continuous casting of steel, are discussed with the aim of providing an overview of the relevant parameters that are of importance for further development and industrial application of this innovative technology.

3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

International Nuclear Information System (INIS)

Meakin, J.P.; Speight, J.D.; Sheridan, R.S.; Bradshaw, A.; Harris, I.R.; Williams, A.J.; Walton, A.

2016-01-01

Highlights: • Room temperature atmospheric oxidation behaviour of sintered NdFeB. • 3D laser confocal microscopy measurement of oxide phase growth. • Significant height increase of oxide phase only observed at triple points. • Raman spectroscopy identified oxide phase to be Nd 2 O 3 . • Diffusion coefficient determined to be 4 × 10 −13 cm 2 /s. - Abstract: Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.— computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd 2 O 3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10 −13 cm 2 /sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated

3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

Energy Technology Data Exchange (ETDEWEB)

Meakin, J.P., E-mail: jxm764@bham.ac.uk; Speight, J.D.; Sheridan, R.S.; Bradshaw, A.; Harris, I.R.; Williams, A.J.; Walton, A.

2016-08-15

Highlights: • Room temperature atmospheric oxidation behaviour of sintered NdFeB. • 3D laser confocal microscopy measurement of oxide phase growth. • Significant height increase of oxide phase only observed at triple points. • Raman spectroscopy identified oxide phase to be Nd{sub 2}O{sub 3}. • Diffusion coefficient determined to be 4 × 10{sup −13} cm{sup 2}/s. - Abstract: Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.— computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd{sub 2}O{sub 3} and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10{sup −13} cm{sup 2}/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth

Improvement of the magnetic property, thermal stability and corrosion resistance of the sintered Nd-Fe-B magnets with Dy{sub 80}Al{sub 20} addition

Energy Technology Data Exchange (ETDEWEB)

Zhou, Beibei; Li, Xiangbin; Liang, Xiaolin [School of Physics and Technology, Wuhan University, Wuhan, Hubei (China); Yan, Gaolin, E-mail: gaolinyan@whu.edu.cn [School of Physics and Technology, Wuhan University, Wuhan, Hubei (China); Chen, Kan; Yan, Aru [Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang (China)

2017-05-01

To improve the coercivity and thermal stability of the Nd-Fe-B sintered magnets simultaneously, the Dy{sub 80}Al{sub 20} (at%) powders with low melting point were introduced into the Nd-Fe-B magnets. Additionally, the magnetic properties, microstructure and thermal stability of the sintered magnets with different amounts of Dy{sub 80}Al{sub 20} were investigated. By adding a small amount of Dy{sub 80}Al{sub 20}, the coercivity was significantly increased from 12.72 to 21.75 kOe. As indicated by the microstructure analysis, a well-developed core-shell structure was formed in the magnets with the addition of Dy{sub 80}Al{sub 20}. The improvement of magnetic properties could be attributed to the refined and uniform matrix phase, continuous grain boundaries and a (Nd, Dy){sub 2}Fe{sub 14}B hardening shell surrounding the matrix phase grains. With the addition of 0–4 wt% Dy{sub 80}Al{sub 20} powder, the reversible temperature coefficients of remanence (α) and coercivity (β) of the magnets could be improved from −0.117 to −0.108%/°C and −0.74 to −0.66%/°C in the range of 20–100 °C, respectively. Additionally, the irreversible loss of magnetic flux (hirr) decreased sharply as Dy{sub 80}Al{sub 20} powder was added. The results of temperature-dependent magnetic properties suggest that, the thermal stability of the magnets was effectively improved with the intergranular addition of Dy{sub 80}Al{sub 20} alloy. Also, the corrosion resistance was found to be improved through small addition of Dy{sub 80}Al{sub 20} powders This was partly due to the stability enhancement of the (Pr, Nd)-rich intergranular phase by Dy{sub 80}Al{sub 20}. - Highlights: • We successfully introduced the Dy{sub 80}Al{sub 20} alloy into the Nd-Fe-B magnets. • The magnetic properties and thermal stability of the Nd-Fe-B magnets were improved. • The corrosion resistance of the Nd-Fe-B magnets were improved.

Micro-patterning of resin-bonded NdFeB magnet for a fully integrated electromagnetic actuator

Science.gov (United States)

Tao, Kai; Wu, Jin; Kottapalli, Ajay Giri Prakash; Chen, Di; Yang, Zhuoqing; Ding, Guifu; Lye, Sun Woh; Miao, Jianmin

2017-12-01

This paper reports a fully-integrated, batch-fabricated electromagnetic actuator which features micro-patterned NdFeB magnets. The entire actuator is fabricated through MEMS-compatible laminated surface micromachining technology, eliminating the requirement for further component assembly processes. The fabrication strategy allowed the entire volume of the actuator to be reduced to a small size of 2.5 × 2.5 × 2 mm3, which is one of the smallest NdFeB-based electromagnetic actuators demonstrated to date. The magnetic properties of NdFeB thin films are further investigated and optimized using different types of lithographically-defined micromolds. By altering the direction of the input current, actuating displacements of approximately ±10 μm are achieved during both the attraction and the repulsion operations. This work demonstrates the viability and compatibility of using polymer-bonded magnets for magnetic MEMS applications.

Recycling of rare earth magnet scraps: Carbon and oxygen removal from Nd magnet scraps

International Nuclear Information System (INIS)

Saguchi, A.; Asabe, K.; Fukuda, T.; Takahashi, W.; Suzuki, R.O.

2006-01-01

The decarburization and deoxidation technique for permanent Nd-Fe-B magnet scrap is investigated. The carbon and oxygen contamination damage the magnetic properties. The carbon content decreased less than 0.001% by heating in air. The two stage deoxidation is applied, iron oxides are reduced by heating in hydrogen thereafter rare earth oxides are removed by Ca-reduction and leaching. The appropriate conditions for deoxidation in the Ca-reduction and suppressing the re-oxidation in the leaching are investigated. The heating pattern in Ca-reduction and the leaching condition for the mixture composed of Ca compounds and Nd-Fe-B alloy powder greatly affects the oxygen content of recycled material. The decarburized and deoxidized Nd-Fe-B magnet scrap can be recycled as alloying elements by melting

Rare earth permanent magnets in China: production and raw materials

International Nuclear Information System (INIS)

Luo, Y.

1998-01-01

With the development of computer, electronics, communication and modern information industries, NdFeB magnet industry is growing rapidly as a booming business worldwide. Based on the abundance of rare earth and manpower, supporting by the technical teams and the huge domestic market, China NdFeB magnet industry made big jump during the last decade. Its growth rate is the highest one among all other countries. Now China occupies number one place in the world not only due to its richest rare earth reserves, but also due to its output of rare earth, especially, its sales to the international market. China is the only country, who is able to meet the market needs of rare earth worldwide. The current situation of NdFeB magnet industry can be concluded as ''five highs'', i.e. ''high volume growth'', ''high grade development'', ''high expansion of capacity'', ''high value added product'' and ''high variation speed''. The connotations of these ''five highs'' and a brief review on Chinese rare earth industry will be given in this paper. (orig.)

Production for high thermal stability NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Yu, L.Q. [College of Physics Science and Technology, China University of Petroleum (East China), Dongying 257061, Shandong Province (China)], E-mail: iyy2000@163.com; Zhang, J.; Hu, S.Q.; Han, Z.D. [College of Physics Science and Technology, China University of Petroleum (East China), Dongying 257061, Shandong Province (China); Yan, M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

2008-04-15

To improve sintered NdFeB magnets' thermal stability and magnetic properties, combined addition of elements Cu and Gd was investigated. It was found that with Gd addition increase to 1.0%, the temperature coefficient {alpha} improved from -0.15 to -0.05%/deg. C (maximum working temperature 120 deg. C), but the remanence and the maximum energy product linearly decreased. With addition of Cu in Gd-containing magnets the intrinsic coercivity increased greatly, and the remanence increased also because of their density improvement, and optimum Cu content was achieved at 0.2%. Microstructure analysis showed that most of the Cu distributed at grain boundaries and led to clear and smooth morphologies. Magnets with high thermal stability {alpha}=-0.05%/deg. C and magnetic properties were obtained with addition of Gd=0.8% and Cu=0.2%.

Optimally segmented magnetic structures

DEFF Research Database (Denmark)

Insinga, Andrea Roberto; Bahl, Christian; Bjørk, Rasmus

We present a semi-analytical algorithm for magnet design problems, which calculates the optimal way to subdivide a given design region into uniformly magnetized segments.The availability of powerful rare-earth magnetic materials such as Nd-Fe-B has broadened the range of applications of permanent...... is not available.We will illustrate the results for magnet design problems from different areas, such as electric motors/generators (as the example in the picture), beam focusing for particle accelerators and magnetic refrigeration devices.......We present a semi-analytical algorithm for magnet design problems, which calculates the optimal way to subdivide a given design region into uniformly magnetized segments.The availability of powerful rare-earth magnetic materials such as Nd-Fe-B has broadened the range of applications of permanent...... magnets[1][2]. However, the powerful rare-earth magnets are generally expensive, so both the scientific and industrial communities have devoted a lot of effort into developing suitable design methods. Even so, many magnet optimization algorithms either are based on heuristic approaches[3...

Modifying bone scaffold architecture in vivo with permanent magnets to facilitate fixation of magnetic scaffolds.

Science.gov (United States)

Panseri, S; Russo, A; Sartori, M; Giavaresi, G; Sandri, M; Fini, M; Maltarello, M C; Shelyakova, T; Ortolani, A; Visani, A; Dediu, V; Tampieri, A; Marcacci, M

2013-10-01

The fundamental elements of tissue regeneration are cells, biochemical signals and the three-dimensional microenvironment. In the described approach, biomineralized-collagen biomaterial functions as a scaffold and provides biochemical stimuli for tissue regeneration. In addition superparamagnetic nanoparticles were used to magnetize the biomaterials with direct nucleation on collagen fibres or impregnation techniques. Minimally invasive surgery was performed on 12 rabbits to implant cylindrical NdFeB magnets in close proximity to magnetic scaffolds within the lateral condyles of the distal femoral epiphyses. Under this static magnetic field we demonstrated, for the first time in vivo, that the ability to modify the scaffold architecture could influence tissue regeneration obtaining a well-ordered tissue. Moreover, the association between NdFeB magnet and magnetic scaffolds represents a potential technique to ensure scaffold fixation avoiding micromotion at the tissue/biomaterial interface. © 2013.

Magnetization reversal mechanism of Nd-Fe-B films with perpendicular magnetic anisotropy

International Nuclear Information System (INIS)

Liu Xiaoxi; Ishida, Go; Morisako, Akimitsu

2011-01-01

The microstructure and magnetic properties of Nd-Fe-B films with thicknesses from 100 nm to 3 nm have been investigated. All the films show excellent perpendicular magnetic anisotropy with a squareness ratio of 1 in the perpendicular direction and almost zero coercivity in the in-plane direction. Of particular interest is that the initial magnetization curves sensitively depended on the film thickness. Films thicker than 15 nm show steep initial magnetization curve. Although the films have coercivities larger than 21 kOe, the films can be fully magnetized from the thermally demagnetized state with a field as small as 5 kOe. With the decrease of film thickness to 5 nm, the initial magnetization curve becomes flat. The evolution of initial magnetization curves with film thickness can be understood by the microstructure of the films. Films with thickness of 15 nm show close-packed grains without any intergranular phases. Such microstructures lead to steep initial magnetization curves. On the other hand, when the film thickness decreased to 3 nm, the film thickness became nonuniform. Such microstructure leads to flat initial magnetization curves.

On the angular dependence of the coercivity of NdFeB hard magnets

International Nuclear Information System (INIS)

Jahn, L.; Christoph, V.; Pastuschenko, J.S.

1989-01-01

In order to test the model assumptions on hard magnetic properties of sintered NdFeB magnets, a comparison of the measured and calculated values of the magnetization and remanence coercivities H C and H R , respectively, as a function of the angle between texture axis and external field θ in Nd 16 Fe 76 B 8 and (Nd 0.9 Tb 0.1 ) 16 Fe 76 B 8 is given and explained qualitatively

Nd composition dependence of microstructure and magnetic properties for gradient sputtered NdFeB films

International Nuclear Information System (INIS)

Li Shandong; Wang Dawei; Fang Jianglin; Duh, J.-G.; Wang Yinying; Wu Yizhi; Huang Junheng; Zheng Hongjun

2008-01-01

NdFeB films with Nd compositions varied from 13.34 to 24.30 at% were deposited by DC gradient sputtering using targets Nd 12.5 Fe 71.5 B 16 and Nd. The hard magnetic properties, grain growth direction and magnetic domain structures were dramatically influenced by Nd composition. The samples with intermediate Nd concentrations exhibited optimal magnetic properties and microstructures, such as large squareness ratio over 0.9, large energy product up to 174 kJ/m 3 , and vertical domain structure. However, the samples with higher and lower Nd compositions showed almost isotropic loops. (0 0 l) as main X-ray diffraction peaks in the optimal Nd composition region indicated most of Nd 2 Fe 14 B grains with c-axis perpendicular to the film plane, while NdFeB grains in other region are almost random growth. The good magnetic properties can be attributed to the vertical growth of Nd 2 Fe 14 B grains

Nd composition dependence of microstructure and magnetic properties for gradient sputtered NdFeB films

Energy Technology Data Exchange (ETDEWEB)

Li Shandong [Department of Physics, Fujian Normal University, Fuzhou 350007 (China)], E-mail: dylsd007@yahoo.com.cn; Wang Dawei [Department of Physics, Fujian Normal University, Fuzhou 350007 (China); Fang Jianglin [Center for Materials Analysis, Nanjing University, Nanjing 210093 (China); Duh, J.-G. [Department of Materials Science and Engineering, National TsingHua Universtiy, Hsinchu, Taiwan (China); Wang Yinying; Wu Yizhi; Huang Junheng; Zheng Hongjun [Department of Physics, Fujian Normal University, Fuzhou 350007 (China)

2008-08-15

NdFeB films with Nd compositions varied from 13.34 to 24.30 at% were deposited by DC gradient sputtering using targets Nd{sub 12.5}Fe{sub 71.5}B{sub 16} and Nd. The hard magnetic properties, grain growth direction and magnetic domain structures were dramatically influenced by Nd composition. The samples with intermediate Nd concentrations exhibited optimal magnetic properties and microstructures, such as large squareness ratio over 0.9, large energy product up to 174 kJ/m{sup 3}, and vertical domain structure. However, the samples with higher and lower Nd compositions showed almost isotropic loops. (0 0 l) as main X-ray diffraction peaks in the optimal Nd composition region indicated most of Nd{sub 2}Fe{sub 14}B grains with c-axis perpendicular to the film plane, while NdFeB grains in other region are almost random growth. The good magnetic properties can be attributed to the vertical growth of Nd{sub 2}Fe{sub 14}B grains.

Magnetic properties of ND Rich Melt-Spun ND-FE-B alloy

Directory of Open Access Journals (Sweden)

Grujić Aleksandar

2005-01-01

Full Text Available As a part of these experimental investigations of melt-spun Nd-Fe-B alloy with Nd rich content in relation to Nd2Fe14B prepared by rapid quenching process for optimally selected cooling rate and heat treatment, the influence of the chosen chemical composition on magnetic properties was observed. The results of X-ray diffraction, Mössbauer spectroscopy phase analysis and magnetic measurement of investigated melt-spun Nd14.5Fe78.5B7 alloy are presented to bring some new information concerning the relation between their structure and magnetic properties.

Permanent quadrupole magnets

International Nuclear Information System (INIS)

Bush, E.D. Jr.

1976-01-01

A family of quadrupole magnets using a soft iron return yoke and circular cross-section permanent magnet poles were fabricated to investigate the feasibility for use in ion or electron beam focusing applications in accelerators and transport lines. Magnetic field measurements yielded promising results. In fixed-field applications, permanent magnets with sufficient gradients would be a low cost substitute for conventional electromagnets, eliminating the need for power supplies, associated wiring, and cooling. Based on preliminary tests, it was seen that permanent quadrupole magnets can offer a low cost, reliable solution in applications requiring small, fixed-field focusing devices for use in ion or electron-beam transport systems. Permanent magnets do require special considerations in design, fabrication, handling, and service that are different than encountered in conventional quadrupole magnets. If these basic conditions are satisfied, the resulting beam-focusing device would be stable, maintenance free, with virtually an indefinite lifetime

Effect of molybdate on phosphating of Nd-Fe-B magnets for corrosion protection

Directory of Open Access Journals (Sweden)

Adonis Marcelo Saliba-Silva

2005-06-01

Full Text Available Nd-Fe-B magnets are highly susceptible to corrosion and need protection against environment attack. The use of organic coatings is one of the main methods of corrosion protection of these materials. Data related to the effect of conversion coatings, such as phosphating, on corrosion performance of these magnets is still scarce. Studies about the effect of phosphating on the corrosion resistance of a commercial Nd-Fe-B sintered magnet indicated that it increases the corrosion resistance of these magnets, compared to non-phosphated magnets. In this study, the solution chemistry of a phosphating bath was altered with the addition of molybdate and its effect on the corrosion resistance of magnets investigated. Sintered magnet specimens were phosphated in solutions of 10 g/L NaH2PO4 (pH 3.8, either with or without molybdate [10-3 M MoO4(2-], to improve their corrosion resistance. The effect of phosphating time was also evaluated, and specimens were phosphated for 4 and 18 hours. To evaluate the corrosion performance of phosphated and unphosphated specimens, a corrosion test based on monitoring hydrogen evolution on the surface of the magnets was used. This technique revealed that the addition of molybdate to the phosphating solution improved the corrosion resistance of the magnets phosphated by immersion for short periods but had no beneficial effect if phosphated by immersion for longer periods.

The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

International Nuclear Information System (INIS)

Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

2016-01-01

NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm 3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable. (paper)

The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

Science.gov (United States)

Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

2016-11-01

NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable.

Amorphous Al–Mn coating on NdFeB magnets: Electrodeposition from AlCl3–EMIC–MnCl2 ionic liquid and its corrosion behavior

International Nuclear Information System (INIS)

Chen Jing; Xu Bajin; Ling Guoping

2012-01-01

Amorphous Al–Mn coating was electrodeposited on NdFeB magnets from AlCl 3 –EMIC–MnCl 2 ionic liquid with the pretreatment of anodic electrolytic etching in AlCl 3 –EMIC ionic liquid at room temperature. The microstructure, composition and phase constituents of the coatings were investigated by scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The corrosion resistance of the coatings was tested by means of potentiodynamic polarization and immersion test in 3.5 wt. % NaCl solution. The results show that anodic electrolytic etching in AlCl 3 –EMIC ionic liquid is a satisfactory pretreatment to remove the surface oxide film and favor the adhesion of the Al–Mn alloy coating to the NdFeB substrate. The amorphous Al–Mn alloy coating provides sacrificial anodic protection for NdFeB. It exhibited good corrosion resistance and significantly reduced the corrosion current density of NdFeB by three orders of magnitude at potentiodynamic polarization. - Highlights: ► Amorphous Al–Mn alloy coating was electrodeposited on NdFeB magnet from ionic liquid. ► To remove the surface oxides of NdFeB, anodic etching pretreatment is used. ► The deposited Al–Mn alloy coating shows high adhesion to the NdFeB substrate. ► Corrosion tests show that amorphous Al–Mn alloy coating is anodic coating for NdFeB magnet.

Micromagnetic simulation of the orientation dependence of grain boundary properties on the coercivity of Nd-Fe-B sintered magnets

Directory of Open Access Journals (Sweden)

Jun Fujisaki

2016-05-01

Full Text Available This paper is focused on the micromagnetic simulation study about the orientation dependence of grain boundary properties on the coercivity of polycrystalline Nd-Fe-B sintered magnets. A multigrain object with a large number of meshes is introduced to analyze such anisotropic grain boundaries and the simulation is performed by combining the finite element method and the parallel computing. When the grain boundary phase parallel to the c-plane is less ferromagnetic the process of the magnetization reversal changes and the coercivity of the multigrain object increases. The simulations with various magnetic properties of the grain boundary phases are executed to search for the way to enhance the coercivity of polycrystalline Nd-Fe-B sintered magnets.

Magnetic viscosity, susceptibility and fluctuation fields in sintered NdFeB

International Nuclear Information System (INIS)

Tomka, G.J.; Bissell, P.R.; O'Grady, K.; Chantrell, R.W.

1990-01-01

Magnetic viscosity and irreversible susceptibility of a sample of anisotropic sintered NdFeB have been measured using a vibrating sample magnetometer. The fluctuation field as a function of local field is found to decrease with increasing demagnetizing field with a dip at the coercivity. This behavior is compared with an existing computer model based on a non-interacting system of fine, uniaxial, randomly oriented particles

Effects of powder flowability on the alignment degree and magnetic properties for NdFeB sintermagnets

Energy Technology Data Exchange (ETDEWEB)

Sun, Y. [School of Physics and Microelectronics, Shandong University, 250100 (China); Gao, R.W. [School of Physics and Microelectronics, Shandong University, 250100 (China)]. E-mail: gaorwbox@sdu.edu.cn; Han, G.B. [School of Physics and Microelectronics, Shandong University, 250100 (China); Bai, G. [School of Physics and Microelectronics, Shandong University, 250100 (China); Liu, T. [School of Physics and Microelectronics, Shandong University, 250100 (China); Wang, B. [School of Physics and Microelectronics, Shandong University, 250100 (China); Yantai Shougang Magnetic Material CO, LTD, 265500 (China)

2006-04-15

The magnetic powders for sintered NdFeB magnets have been prepared by using the strip casting (SC), hydrogen decrepitation (HD) and jet milling (JM) techniques. The effects of powder flowability and addition of a lubricant on the alignment degree and the hard magnetic properties of sintered magnets have been studied. The results show that the main factor affecting powder flowability is the aggregation of magnetic particles for powders in a loose state, but it is the friction between the powder particles for powders that are in a compact state. The addition of a lubricant with suitable dose can slightly prevent the congregating of powders, obviously decrease the friction between the powder particles, improve the powder flowability, and increase the alignment degree, remanence and energy product density of sintered magnets. Mixing a suitable dose of lubricant and adopting rubber isostatic pressing (RIP) with a pulse magnetic field, we have succeeded in producing the sintered NdFeB magnet with high hard magnetic properties of B {sub r}=14.57 KG, {sub j}H {sub c}=14.43 KOe (BH){sub max}=51.3 MGOe.

An environmentally friendly electro-oxidative approach to recover valuable elements from NdFeB magnet waste

NARCIS (Netherlands)

Venkatesan, P.; Sun, Z.; Sietsma, J.; Yang, Y.

2018-01-01

In this manuscript, we demonstrate a room temperature electrochemical process for efficiently recycling NdFeB magnet waste. First, the magnet waste was completely leached with HCl and then, in-situ electrochemical oxidation was performed to selectively oxidize Fe(II) in the leachate to Fe(III).

Relation between Nd2Fe14B grain alignment and coercive force decrease ratio in NdFeB sintered magnets

International Nuclear Information System (INIS)

Matsuura, Yutaka; Hoshijima, Jun; Ishii, Rintaro

2013-01-01

It was found that the coercive force of NdFeB sintered magnets decreases as the Nd 2 Fe 14 B grain alignment improves. Because of this phenomenon, studies looked at the relation between this alignment and the coercive force decrease ratio. In experiments, it was expected that the coercive force of perfectly aligned magnet reached 0.7 of coercive force in istotropically aligned magnet. When it is postulated that the coercive force is determined by the Stoner–Wohlfarth model, coercive force increases as the alignment improves and it becomes difficult to explain our experimental data. On the other hand, when the coercive force is determined by magnetic domain wall motion, the coercive force decreases as the alignment improves and the coercive force of the perfectly aligned magnet reaches 1/√(2) of the isotropically aligned magnet. This tendency and value was very close to our data. It strongly suggests that the coercive force of NdFeB sintered magnets is determined by the domain wall motion. - Highlights: ► Coercive force of NdFeB sintered magnets decreases as grains alignment improves. ► Coercive force decrease ratio reaches −30% at the perfect aligned magnet. ►These experimental results are different from the Stoner–Wohlfarth model. ► The magnetic domain wall motion could explain this coercive force decrease ratio

High performance hard magnetic NdFeB thick films for integration into micro-electro-mechanical systems

International Nuclear Information System (INIS)

Dempsey, N. M.; Walther, A.; May, F.; Givord, D.; Khlopkov, K.; Gutfleisch, O.

2007-01-01

5 μm thick NdFeB films have been sputtered onto 100 mm Si substrates using high rate sputtering (18 μm/h). Films were deposited at ≤500 deg. C and then annealed at 750 deg. C for 10 min. While films deposited at temperatures up to 450 deg. C have equiaxed grains, the size of which decreases with increasing deposition temperature, the films deposited at 500 deg. C have columnar grains. The out-of-plane remanent magnetization increases with deposition temperature, reaching a maximum value of 1.4 T, while the coercivity remains constant at about 1.6 T. The maximum energy product achieved (400 kJ/m 3 ) is comparable to that of high-quality NdFeB sintered magnets

Comparison of torque capability of three-phase permanent magnet synchronous motors with different permanent magnet arrangement

International Nuclear Information System (INIS)

Stumberger, Bojan; Stumberger, Gorazd; Hadziselimovic, Miralem; Hamler, Anton; Gorican, Viktor; Jesenik, Marko; Trlep, Mladen

2007-01-01

The paper presents a comparison of torque capability of three-phase permanent magnet synchronous motors with different permanent magnet arrangement. Motors with the following permanent magnet topologies were accounted for in the comparison: the surface-mounted permanent magnet synchronous motor (SMPMSM), the interior permanent magnet synchronous motor (IPMSM), the permanent magnet-assisted synchronous reluctance motor (PMASRM) and the flux reversal permanent magnet motor (FRPMM). Finite element method analysis is employed to determine the performance of each motor. Calculated performance of four-pole IPMSM determined by finite element method calculation is confirmed with the measurements at nearly constant nominal output power in the range of speed 3000-10,000 rpm

3-D analysis of eddy current in permanent magnet of interior permanent magnet motors

International Nuclear Information System (INIS)

Kawase, Yoshihiro; Yamaguchi, Tadashi; Fukanaga, Hiromu; Ito, Shokichi

2002-01-01

Interior permanent magnet motors are widely used in various fields. However, in high-speed operations, it is important to decrease the eddy current loss in the permanent magnet. In order to decrease the eddy current loss, we propose to divide the permanent magnet. In this paper, we clarified the effect of division of permanent magnet on the eddy current loss using the 3-D finite element method. (Author)

Structural and magnetic properties of NdFeB and NdFeB/Fe films with Mo addition

Energy Technology Data Exchange (ETDEWEB)

Urse, M; Grigoras, M; Lupu, N; Chiriac, H, E-mail: urse@phys-iasi.ro [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania)

2011-07-06

The influence of the Mo addition on the microstructure and magnetic properties of Nd-Fe-B and Nd-Fe-B/Fe films was studied. The coercivity is a key parameter in the control of technical performances of Nd-Fe-B films. A small amount of about 1 at.% Mo can enhance the coercivity of Nd-Fe-B film by controlling the growth of soft and hard magnetic grains. A coercivity of 22.1 kOe, a remanence ratio, M{sub r}/M{sub s}, of 0.83 and a maximum energy product of 8 MGOe were obtained for Ta/[NdFeBMo(1at.%)(540nm)/Ta films annealed at 650{sup 0}C for 20 minutes due to Mo precipitates formed at the Nd{sub 2}Fe{sub 14}B phase boundaries which prevent the nucleation and expansion of the magnetic domains. Simultaneous use of Mo as addition and the stratification of Nd-Fe-B-Mo films using Fe as spacer layer are important tools for the improvement of the hard magnetic properties of Nd-Fe-B films. The Ta/[NdFeBMo(1at.%)(180nm)/Fe(1nm)]x3/Ta multilayer film annealed at 620{sup 0}C exhibits an increase in the coercivity from 12.1 kOe to 22.8 kOe, in the remanence ratio from 0.77 to 0.80, and in the maximum energy product from 4.5 to 7.1 MGOe in comparison with Ta/Nd-Fe-B/Ta film. As compared to Ta/Nd-Fe-B/Ta film, the Ta/[NdFeBMo(1at.%)(180nm)/Fe(1nm)]x3/Ta film presents a decrease in the crystallization temperature of about 30{sup 0}C.

Structure and performance of anisotropic nanocrystalline Nd-Fe-B magnets fabricated by high-velocity compaction followed by deformation

Science.gov (United States)

Zhao, L. Z.; Deng, X. X.; Yu, H. Y.; Guan, H. J.; Li, X. Q.; Xiao, Z. Y.; Liu, Z. W.; Greneche, J. M.

2017-12-01

High-velocity compaction (HVC) has been proposed as an effective approach for the fabrication of nanocrystalline Nd-Fe-B magnets. In this work, the effect of powder size on the density of HVCed magnets has been studied and the anisotropic nanocrystalline Nd-Fe-B magnets were prepared by HVC followed by hot deformation (HD). It is found that a proper particle size range is beneficial to high density. The investigations on the microstructure, magnetic domain structure, and hyperfine structure, indicate that the deformed grain structure and the magnetic domain structure with uniform paramagnetic grain boundary phase give good magnetic properties of HVC + HDed magnets. These magnets also have good mechanical and anti-corrosion properties. The results indicate that HVC is not only a near-net-shape, room temperature and binder-free process but is also able to maintain uniform nanostructure and to achieve good magnetic properties in both isotropic and anisotropic magnets. As a result, HVC can be employed as an ideal alternative process for bonding or hot pressing for the conventional MQI, MQII and MQIII magnets.

Study of Nd-Fe-B alloys with nonstoichiometric Nd content in optimal magnetic state

Directory of Open Access Journals (Sweden)

Ćosović V.

2009-01-01

Full Text Available Characterization of two rapid-quenched Nd-Fe-B alloys with nonstoichiometric Nd content in the optimized magnetic state was carried out using the X-ray diffractometry (XRD, 57Fe Mössbauer spectroscopic phase analysis (MS, electron microscopy (TEM, high resolution TEM (HREM and Superconducting Quantum Interference Device (SQUID magnetometer. The experimental results demonstrate the fundamental difference in the structure and magnetic properties of the two investigated alloys in the optimized magnetic state. The Nd-Fe-B alloy with the reduced Nd content (Nd4.5Fe77B18.5 was found to have the nanocomposite structure of Fe3B/Nd2Fe14B and partly α-Fe/Nd2Fe14B, with mean grain size below 30 nm. On the other side, the overstoichiometric Nd14Fe79B7 alloy has almost a monophase structure with the dominant content of the hard magnetic phase Nd2Fe14B (up to 95 wt. % and a mean crystallite size about 60 nm, as determined by XRD and TEM analysis. The results of magnetic measurements on SQUID magnetometer also suggest the nanocomposite structure of the Nd-low alloy and nanocrystalline decoupled structure of the Nd-rich alloy after the optimal heat treatment.

Design and fabrication of sintered Nd-Fe-B magnets with a low temperature coefficient of intrinsic coercivity

Directory of Open Access Journals (Sweden)

Cui X.G.

2009-01-01

Full Text Available To decrease the temperature coefficients of sintered Nd-Fe-B magnets, the influencing factors on temperature coefficients, especially the reversible temperature coefficient β of intrinsic coercivity Hcj, were analyzed. The results showed that the absolute value of β decreased with increasing Hcj and also the ratio of microstructure parameter c to Neff, indicating that the increase of magnetocrystalline anisotropy field HA and c/Neff can effectively decrease the absolute value of β. On the basis of this analysis, a sintered Nd-Fe-B magnet with a low temperature coefficient of Hcj was fabricated through composition design, and the value of β was only -0.385%/ºC in the temperature interval of 20-150ºC.

Influence of AC external magnetic field on guidance force relaxation between HTS bulk and NdFeB guideway

Energy Technology Data Exchange (ETDEWEB)

Zhang Longcai [Applied Superconductivity Laboratory, P.O. Box 152, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)], E-mail: zhlcai2000@163.com; Wang Suyu; Wang Jiasu; Zheng Jun [Applied Superconductivity Laboratory, P.O. Box 152, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)

2007-12-01

Superconducting maglev vehicle is one of the most promising applications of HTS bulks. In such a system, the HTS bulks are always exposed to time-varying external magnetic field, which is generated by the inhomogeneous surface magnetic field of the NdFeB guideway. So it is required to study whether the guidance force of the bulks is influenced by the inhomogeneity. In this paper, we studied the characteristics of the guidance force relaxation between the HTS bulk and the NdFeB guideway by an experiment in which AC external magnetic field generated by an electromagnet was used to simulate the time-varying external magnetic field caused by the inhomogeneity of the guideway. From the experiment results, it was found that the guidance force was decreased with the application of the AC external magnetic field, and the decay increased with the amplitude and was almost independent of the frequency.

Permanent quadrupole magnets

International Nuclear Information System (INIS)

Bush, E.D. Jr.

1976-01-01

A family of quadrupole magnets using a soft iron return yoke and circular cross-section permanent magnet poles were fabricated to investigate the feasibility for use in ion or electron beam focusing applications in accelerators and transport lines. Magnetic field measurements yielded promising results. In fixed-field applications, permanent magnets with sufficient gradients would be a low cost substitute for conventional electromagnets, eliminating the need for power supplies, associated wiring, and cooling. (author)

High-performance nanocrystalline NdFeB magnets by CAPA process

Energy Technology Data Exchange (ETDEWEB)

Kim, H.T. [Tesla Co., Ltd., 340-1 Songsan-Ri, Yanggam-Myeon, Hwasung City, Gyeonggi-Do, 445-396 (Korea, Republic of)]. E-mail: htkim@gotesla.com; Kim, Y.B. [Korea Research Institute Standards and Sciences, 305-600, Daejeon (Korea, Republic of); Jeon, J.W. [Chonbuk National University, 756-356, Jeonju (Korea, Republic of); Jang, I.H. [Tesla Co., Ltd., 340-1 Songsan-Ri, Yanggam-Myeon, Hwasung City, Gyeonggi-Do, 445-396 (Korea, Republic of); Kapustin, G.A. [RRC Kurchatov Institute, Moscow, 123182 (Russian Federation); Kim, H.S. [Chonbuk National University, 756-356, Jeonju (Korea, Republic of)

2006-09-15

The anisotropic NdFeB magnets were prepared from the melt-spun isotropic powders by CAPA process. The precursor isotropic magnet shows the uniform magnetic properties according to the overall position in the magnet. In the case of the anisotropic magnet, the outer position shows higher remanence and energy product compared to the center position. The magnetic properties of the anisotropic magnet obtained from Nd{sub 14}Fe{sub 80}B{sub 6} powders are B{sub r}=15kG, {sub i}H{sub c}=4.1kOe and BH{sub max}=36MGOe. In the case of addition of Zn to Nd{sub 14}Fe{sub 80}B{sub 6} powders, the energy product increased because of the improved coercivity. The magnetic properties of the Zn-added magnet are B{sub r}=14.5kG, {sub i}H{sub c}=9.7kOe and BH{sub max}=52MGOe. The Zn addition is effective to depress Nd{sub 2}Fe{sub 14}B grain growth of the interparticle regions during plastic deformation.

Aplikasi Magnet Berpengikat (Bonded NdFeB untuk S-band Circulator pada Rentang Frekuensi 2,00-4,00 GHz

Directory of Open Access Journals (Sweden)

Tony Kristiantoro

2016-06-01

Full Text Available Circulator merupakan perangkat elektronik yang memiliki fungsi penting pada suatu sistem pemancar dan penerima gelombang frekuensi radio (RF, di mana magnet permanen dapat berfungsi sebagai pengarah gelombang (waveguide. Penelitian ini bertujuan untuk menggantikan magnet permanen barium ferit (BaFe12O19 yang umumnya digunakan pada circulator dengan magnet permanen berpengikat (bonded neodymium besi boron (NdFeB. Bahan baku yang digunakan adalah serbuk NdFeB crashed ribbon dengan menggunakan metode pengepresan green-compact yang divariasikan pada tekanan 25, 50, 75, dan 100 kg.cm-2 dan dilanjutkan proses pemanasan pada temperatur 200 C selama 60 menit. Karakterisasi sifat magnet dilakukan dengan Permagraph, diperoleh nilai intrinsik optimum dari sampel 100 kg.cm-2 , induksi remanen (Br = 5,37 kG, koersifitas (HcJ = 4,74 kOe, produk energi maksimum (BHmax = 2,39 MGOe, dan densitas (ρ = 4,89 gr.cm-3 . Hasil pengukuran kuat medan permukaan (B dengan Gauss-meter menunjukkan nilai 800 G. Magnet dengan karakteristik optimum diterapkan pada circulator kemudian dikarakterisasi dengan Vector Network Analyzer dan menghasilkan voltage standing wave ratio (VSWR = 1,354, isolasi = -17,165 dB dan kerugian penyisipan = -0,200 dB pada titik kerja 3,00 GHz, sehingga magnet berpengikat (bonded NdFeB ini dapat diterapkan pada S-band circulator yang bekerja pada rentang frekuensi 2,00-4,00 GHz.

Trapped magnetic field in a (NdFeB)–(MgB2) pair-type bulk magnet

International Nuclear Information System (INIS)

Aldica, Gheorghe; Burdusel, Mihail; Badica, Petre

2014-01-01

Highlights: • Dense MgB 2 discs were obtained by ex-situ Spark Plasma Sintering. • A NdFeB–MgB 2 pair-type bulk magnet was tested for different working conditions. • The polarity of the NdFeB permanent magnet influences macro flux jumps of MgB 2 . • Trapped field of the pair was 2.45 T (20 K) and 3.3 T (12 K). - Abstract: Superconducting bulk discs, S, of 20 mm in diameter and 3.5 or 3.3 mm thickness of MgB 2 (pristine or added with cubic BN, respectively) with density above 97% were prepared by Spark Plasma Sintering. Discs were combined in a pair-type sandwich-like arrangement with a permanent NdFeB axially magnetised magnet, PM (∼0.5 T). Measurement of the trapped field, B tr , with temperature, time, and the reduction rate of the applied magnetic field was performed using a Hall sensor positioned at the centre between the superconductor and the permanent magnet. It is shown that the permanent magnet with certain polarity favors higher trapped field of the superconductor owing to suppression of flux jumps specific for high density MgB 2 samples. The B tr of the PM–S pair was 2.45 T (20 K) and 3.3 T (12 K)

Hydrocyclone Separation of Hydrogen Decrepitated NdFeB

Directory of Open Access Journals (Sweden)

Muhammad Awais

2017-11-01

Full Text Available Hydrogen decrepitation (HD is an effective and environmentally friendly technique for recycling of neodymium-iron-boron (NdFeB magnets. During the HD process, the NdFeB breaks down into a matrix phase (Nd2Fe14BHx and RE-rich grain boundary phase. The grain boundary phase in the HD powder is <2 μm in size. Recycled NdFeB material has a higher oxygen content compared to the primary source material. This additional oxygen mainly occurs at the Rare Earth (RE rich grain boundary phase (GBP, because rare earth elements oxidise rapidly when exposed to air. This higher oxygen level in the material results in a drop in density, coercivity, and remanence of sintered NdFeB magnets. The particle size of the GBP is too small to separate by sieving or conventional screening technology. In this work, an attempt has been made to separate the GBP from the matrix phase using a hydrocyclone, and to optimise the separation process. HD powder, obtained from hard disk drive (HDD scrap NdFeB sintered magnets, was used as a starting material and passed through a hydrocyclone a total number of six times. The X-ray fluorescence (XRF analysis and sieve analysis of overflows showed the matrix phase had been directed to the underflow while the GBP was directed to the overflow. The optimum separation was achieved with three passes. Underflow and overflow samples were further analysed using an optical microscope and MagScan and matrix phase particles were found to be magnetic.

Shimming with permanent magnets for the x-ray detector in a hybrid x-ray∕MR system

Science.gov (United States)

Wen, Zhifei; Fahrig, Rebecca; Williams, Scott T.; Pelc, Norbert J.

2008-01-01

In this x-ray∕MR hybrid system an x-ray flat panel detector is placed under the patient cradle, close to the MR volume of interest (VOI), where the magnetic field strength is ∼0.5 T. Immersed in this strong field, several electronic components inside the detector become magnetized and create an additional magnetic field that is superimposed on the original field of the MR scanner. Even after linear shimming, the field homogeneity of the MR scanner remains disrupted by the detector. The authors characterize the field due to the detector with the field of two magnetic dipoles and further show that two sets of permanent magnets (NdFeB) can withstand the main magnetic field and compensate for the nonlinear components of the additional field. The ideal number of magnets and their locations are calculated based on a field map measured with the detector in place. Experimental results demonstrate great promise for this technique, which may be useful in many settings where devices with magnetic components need to be placed inside or close to an MR scanner. PMID:18841840

Amorphous Al-Mn coating on NdFeB magnets: Electrodeposition from AlCl{sub 3}-EMIC-MnCl{sub 2} ionic liquid and its corrosion behavior

Energy Technology Data Exchange (ETDEWEB)

Chen Jing; Xu Bajin [Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Ling Guoping, E-mail: linggp@zju.edu.cn [Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China)

2012-06-15

Amorphous Al-Mn coating was electrodeposited on NdFeB magnets from AlCl{sub 3}-EMIC-MnCl{sub 2} ionic liquid with the pretreatment of anodic electrolytic etching in AlCl{sub 3}-EMIC ionic liquid at room temperature. The microstructure, composition and phase constituents of the coatings were investigated by scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The corrosion resistance of the coatings was tested by means of potentiodynamic polarization and immersion test in 3.5 wt. % NaCl solution. The results show that anodic electrolytic etching in AlCl{sub 3}-EMIC ionic liquid is a satisfactory pretreatment to remove the surface oxide film and favor the adhesion of the Al-Mn alloy coating to the NdFeB substrate. The amorphous Al-Mn alloy coating provides sacrificial anodic protection for NdFeB. It exhibited good corrosion resistance and significantly reduced the corrosion current density of NdFeB by three orders of magnitude at potentiodynamic polarization. - Highlights: Black-Right-Pointing-Pointer Amorphous Al-Mn alloy coating was electrodeposited on NdFeB magnet from ionic liquid. Black-Right-Pointing-Pointer To remove the surface oxides of NdFeB, anodic etching pretreatment is used. Black-Right-Pointing-Pointer The deposited Al-Mn alloy coating shows high adhesion to the NdFeB substrate. Black-Right-Pointing-Pointer Corrosion tests show that amorphous Al-Mn alloy coating is anodic coating for NdFeB magnet.

Laced permanent magnet quadrupole drift tube magnets

International Nuclear Information System (INIS)

Feinberg, B.; Behrsing, G.U.; Halbach, K.; Marks, J.S.; Morrison, M.E.; Nelson, D.H.

1988-10-01

A laced permanent magnet quadrupole drift tube magnet has been constructed for a proof-of-principle test. The magnet is a conventional tape-wound quadrupole electromagnet, using iron pole- pieces, with the addition of permanent magnet material (neodymium iron) between the poles to reduce the effects of saturation. The iron is preloaded with magnetic flux generated by the permanent magnet material, resulting in an asymmetrical saturation curve. Since the polarity of the quadrupole magnets in a drift tube linac is not reversed we can take advantage of this asymmetrical saturation to provide greater focusing strength. The magnet configuration has been optimized and the vanadium permendur poles needed in a conventional quadrupole have been replaced with iron poles. The use of permanent magnet material has allowed us to increase the focusing strength of the magnet by about 20% over that of a conventional tape-wound quadrupole. Comparisons will be made between this magnet and the conventional tape-wound quadrupole. 3 refs., 5 figs

Hydrogen Decrepitation Press-Less Process recycling of NdFeB sintered magnets

Science.gov (United States)

Xia, Manlong; Abrahamsen, Asger B.; Bahl, Christian R. H.; Veluri, Badrinath; Søegaard, Allan I.; Bøjsøe, Poul

2017-11-01

A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d 100 μm. The coercivity reached Hci = 957 kA/m being 86% of the original N48M material without addition of rare earth elements.

Trapped magnetic field in a (NdFeB)–(MgB{sub 2}) pair-type bulk magnet

Energy Technology Data Exchange (ETDEWEB)

Aldica, Gheorghe [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania); Burdusel, Mihail [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania); Faculty of Materials Science and Engineering, ‘‘Politehnica’’ University of Bucharest, Splaiul Independentei 316, 060042 Bucharest (Romania); Badica, Petre, E-mail: badica2003@yahoo.com [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania)

2014-10-15

Highlights: • Dense MgB{sub 2} discs were obtained by ex-situ Spark Plasma Sintering. • A NdFeB–MgB{sub 2} pair-type bulk magnet was tested for different working conditions. • The polarity of the NdFeB permanent magnet influences macro flux jumps of MgB{sub 2}. • Trapped field of the pair was 2.45 T (20 K) and 3.3 T (12 K). - Abstract: Superconducting bulk discs, S, of 20 mm in diameter and 3.5 or 3.3 mm thickness of MgB{sub 2} (pristine or added with cubic BN, respectively) with density above 97% were prepared by Spark Plasma Sintering. Discs were combined in a pair-type sandwich-like arrangement with a permanent NdFeB axially magnetised magnet, PM (∼0.5 T). Measurement of the trapped field, B{sub tr}, with temperature, time, and the reduction rate of the applied magnetic field was performed using a Hall sensor positioned at the centre between the superconductor and the permanent magnet. It is shown that the permanent magnet with certain polarity favors higher trapped field of the superconductor owing to suppression of flux jumps specific for high density MgB{sub 2} samples. The B{sub tr} of the PM–S pair was 2.45 T (20 K) and 3.3 T (12 K)

Metallurgical problems of manufacturing REM-iron-boron magnets

International Nuclear Information System (INIS)

Kononenko, A.S.; Rabinovich, Yu.M.; Sergeev, V.V.; Fedyakin, V.V.

1989-01-01

Fabrication practice of permanent magnets made of Nd-Fe-B and Pr-Fe-B alloys is considered in detail. The effect of impurities (C, Si) and alloying additions (Co, Al, Dy) on magnetic properties of sinterd alloys is studied. The ways of preventing oxidation of rare earth components of the alloys during grinding, drying, compacting and sintering are specified. The effect of the texturing field parameters on the permanent magnet properties is studied

High-energy electron irradiation of NdFeB permanent magnets: Dependence of radiation damage on the electron energy

Energy Technology Data Exchange (ETDEWEB)

Bizen, Teruhiko [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan)]. E-mail: bizen@spring8.or.jp; Asano, Yoshihiro [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Marechal, Xavier-Marie [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Seike, Takamitsu [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Aoki, Tsuyoshi [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Fukami, Kenji [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Hosoda, Naoyasu [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Yonehara, Hiroto [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Takagi, Tetsuya [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Hara, Toru [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Tanaka, Takashi [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Kitamura, Hideo [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan)

2007-05-11

High-energy electron-beam bombardment of Nd{sub 2}Fe{sub 14}B-type permanent magnets induces radiation damage characterized by a drop in the magnetic field. Experiments carried out at the SPring-8 booster synchrotron, with 4, 6, and 8 GeV electrons, show that the drop in magnetic field is energy dependent. Electromagnetic shower simulations suggest that most of the radiation damage happens in a small region around the irradiation axis, and that the contribution of neutrons with large scattering angles or with low energies to the magnetic field change is small.

High-energy electron irradiation of NdFeB permanent magnets: Dependence of radiation damage on the electron energy

International Nuclear Information System (INIS)

Bizen, Teruhiko; Asano, Yoshihiro; Marechal, Xavier-Marie; Seike, Takamitsu; Aoki, Tsuyoshi; Fukami, Kenji; Hosoda, Naoyasu; Yonehara, Hiroto; Takagi, Tetsuya; Hara, Toru; Tanaka, Takashi; Kitamura, Hideo

2007-01-01

High-energy electron-beam bombardment of Nd 2 Fe 14 B-type permanent magnets induces radiation damage characterized by a drop in the magnetic field. Experiments carried out at the SPring-8 booster synchrotron, with 4, 6, and 8 GeV electrons, show that the drop in magnetic field is energy dependent. Electromagnetic shower simulations suggest that most of the radiation damage happens in a small region around the irradiation axis, and that the contribution of neutrons with large scattering angles or with low energies to the magnetic field change is small

Preparation and Properties of Anisotropic Nano-crystalline NdFeB Powders Made by Hydrogen Decrepitation of Die Upsetting Magnets

Energy Technology Data Exchange (ETDEWEB)

Yi, P P; Lee, D; Yan, A R, E-mail: ypp@nimte.ac.cn [Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

2011-01-01

Anisotropic nanocrystalline NdFeB powders were prepared by hydrogen decrepitation (HD) of die upsetting magnets. The effects of varying temperatures of HD on the microstructure and magnetic properties of the anisotropic NdFeB particles were studied. It shows that the powders which obtained by HD process at higher temperature were larger than that at lower temperature, and the HD powders show a well anisotropy at 723 K, the remanence (B{sub r}) was more than 12.46 kG, the maximum energy product ((BH){sub max}) was 19.06 MGOe, and the coercivity (H{sub cj}) was 7.2 kOe. The microstructure of the anisotropic powders revealed that with a reasonable HD temperature, the platelet grains were not destroyed. They were nearly 150-300 nm long and 30-50 nm wide. The results indicate that HD process was an effective way to prepare the anisotropic NdFeB powders.

Monitoring long-term evolution of engineered barrier systems using magnets: Magnetic response.

Science.gov (United States)

Rigonat, N; Isnard, O; Harley, S L; Butler, I B

2018-01-05

Remote and non-destructive monitoring of the stability and performance of Engineered Barrier Systems for Geological Disposal Facility of is gaining considerable importance in establishing the safety cases for Higher Activity Wastes disposal. This study offers an innovative use of mineral magnetism for monitoring groundwater saturation of the barrier. Four mixtures of permanent magnets (Nd-Fe-B, coated and uncoated; SmCo and AlNiCo) and bentonite were reacted for 4, 8 and 12 months with mildly-saline, high-pH leachates, representing the fluids saturating a time-evolved engineered barrier. Coupled hysteresis and thermomagnetic analyses demonstrate how Nd-Fe-B feature a time-dependent transition from square-like ferromagnetic to superparamagnetic loop via pot-bellied and wasp-waist loops, whereas SmCo and AlNiCo do not show so extensive corrosion-related variations of the intrinsic and extrinsic magnetic properties. This study allowed to identify magnetic materials suitable for shorter- (Nd-Fe-B) and longer-term (SmCo and AlNiCo) monitoring purposes. Copyright © 2017 The Authors. Published by Elsevier B.V. All rights reserved.

Influence of annealing temperature on the Dy diffusion process in NdFeB magnets

Science.gov (United States)

Hu, Sheng-qing; Peng, Kun; Chen, Hong

2017-03-01

Sintered NdFeB magnets were coated with a layer of Dy metal using electron beam evaporation method and then annealed at various temperatures to investigate the temperature dependence of Dy diffusion process in NdFeB magnets. A Dy-rich phase was observed along the grain boundaries after the grain boundary diffusion process, the diffusion coefficients of various temperatures were obtained, the diffusion coefficients of Dy along the grain boundaries at 800 °C and 900 °C were determined to be 9.8×10-8 cm2 s-1 and 2.4×10-7 cm2 s-1, respectively. The diffusion length depended on the annealing temperature and the maximum diffusion length of approximately 1.8 mm and 3.0 mm can be obtained after annealing at 800 °C and 900 °C for 8 h. Higher diffusion temperature results in the diffusion not only along the grain boundaries but also into grains and then decrease in magnetic properties. The optimum annealing conditions can be determined as 900 °C for 8 h. The coercivity was improved from 1040 kA/m to 1450 kA/m and its magnetization has no significant reduction after the grain boundary diffusion process at the optimum annealing conditions.

Metal coordination in the high-temperature leaching of roasted NdFeB magnets with the ionic liquid betainium bis(trifluoromethylsulfonyl)imide

OpenAIRE

Orefice, Martina; Binnemans, Koen; Vander Hoogerstraete, Tom

2018-01-01

Ionic liquids are largely used to leach metals from primary (ores) and secondary sources (end-of-life products). However, dry ionic liquids with a carboxylic function on the cation have not yet been used to leach metals at temperature above 100 °C and under atmospheric pressure. The ionic liquid betainium bis(trifluoromethylsulfonyl)imide, [Hbet][Tf2N], was used in the dry state to recover neodymium, dysprosium and cobalt from NdFeB magnets and NdFeB production scrap. The magnets and the scra...

Permanent magnets including undulators and wigglers

CERN Document Server

Bahrdt, J

2010-01-01

After a few historic remarks on magnetic materials we introduce the basic definitions related to permanent magnets. The magnetic properties of the most common materials are reviewed and the production processes are described. Measurement techniques for the characterization of macroscopic and microscopic properties of permanent magnets are presented. Field simulation techniques for permanent magnet devices are discussed. Today, permanent magnets are used in many fields. This article concentrates on the applications of permanent magnets in accelerators starting from dipoles and quadrupoles on to wigglers and undulators.

Barkhausen jumps and magnetic viscosity in NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

LoBue, M. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy)]. E-mail: lobue@ien.it; Basso, V. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Beatrice, G. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Bertotti, C. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Durin, G. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Sasso, C.P. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy)

2005-04-15

We present the analysis of Barkhausen noise measured on a Nd-Fe-B sintered sample during viscosity experiments at constant applied field H. The measured jump sizes give direct evidence that the dominant magnetization process is the reversal of a single or of a small group of grains. The Barkhausen noise average amplitude allows to evaluate the viscosity coefficient S and the related activation volume v{sub a}. We found v{sub a}{sup 1/3} {approx} 6nm which is comparable to the domain wall width, in agreement with previous interpretations. The Barkhausen jump sizes show a power-law distribution independent of the time elapsed from the beginning of the relaxation. This fact validates the interpretation of the observed relaxations as due to thermal activation over a distribution of energy barriers.

Barkhausen jumps and magnetic viscosity in NdFeB magnets

International Nuclear Information System (INIS)

LoBue, M.; Basso, V.; Beatrice, G.; Bertotti, C.; Durin, G.; Sasso, C.P.

2005-01-01

We present the analysis of Barkhausen noise measured on a Nd-Fe-B sintered sample during viscosity experiments at constant applied field H. The measured jump sizes give direct evidence that the dominant magnetization process is the reversal of a single or of a small group of grains. The Barkhausen noise average amplitude allows to evaluate the viscosity coefficient S and the related activation volume v a . We found v a 1/3 ∼ 6nm which is comparable to the domain wall width, in agreement with previous interpretations. The Barkhausen jump sizes show a power-law distribution independent of the time elapsed from the beginning of the relaxation. This fact validates the interpretation of the observed relaxations as due to thermal activation over a distribution of energy barriers

Changes of microstructure and magnetic properties of Nd-Fe-B sintered magnets by doping Al-Cu

International Nuclear Information System (INIS)

Ni Junjie; Ma Tianyu; Yan Mi

2011-01-01

The microstructural and magnetic properties of Al 100-x Cu x (15at%≤x≤45 at%) doped Nd-Fe-B magnets were studied. The distribution and alloying effects of Cu or Al on the intergranular microstructure were investigated by thermodynamic analysis, differential scanning calorimetery and microscopy techniques. It was observed that when the Cu content of Al 100x Cu x exceeds to 25 at%, the (Pr, Nd)Cu and CuAl 2 phases form in these magnets. The formation of (Pr, Nd)Cu phase depends on the negative formation enthalpy of (Pr, Nd)Cu and the exclusive distribution of Cu in the intergranular regions. The eutectic reaction between (Pr, Nd)Cu phase and (Pr, Nd) occurs at 480 deg. C, which forms the liquid phase that dissolves the (Pr, Nd) 2 Fe 14 B surface irregularities and thus increases the quantities of (Pr, Nd)-rich phase at the grain boundaries. These changes benefit the grain boundary microstructure, especially the distribution of (Pr, Nd)-rich phase, which effectively improves the intrinsic coercivity i H c due to the decreases of exchange coupling between the (Pr, Nd) 2 Fe 14 B grains. - Highlights: → Cu/Al effects on Nd-Fe-B structure depend on their distribution/alloying behaviors. → Cu exclusively distributes in grain boundaries different from Al and has negative mixing heat with Nd. → (Pr,Nd)Cu phase besides CuAl 2 forms in grain boundaries with Cu content increase. → (Pr,Nd)Cu phases optimize microstructure and increase magnetic properties.

The analysis of adhesion failure between Ni-coating and sintered NdFeB substrate

Energy Technology Data Exchange (ETDEWEB)

Hengxiu, Y; Yong, D; Zhenlun, S, E-mail: yanghengxiu@nimte.ac.cn [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 315201 (China)

2011-01-01

Ni-coating was widely used to protect the sintered NdFeB magnet from corrosion by Watt electro-deposition solution. However, the protection failure always occurs due to poor adhesion strength between Ni-coating and NdFeB substrate. In present work, the adhesion strength of the Ni-coating on NdFeB substrate was measured by vertical tensile method to strip Ni-coating from NdFeB substrate. The results revealed that the adhesion failure was occurred in the side of the NdFeB substrate due to a weak zone sometimes shown cracks located inside of NdFeB substrate, rather than in the interface between Ni-coating and NdFeB substrate. Comparing with cross section morphology of NdFeB magnet after pretreatment, it is concluded that the crack could be formed during the electro-deposition process. The effect of the pH value of bath on adhesion strength indicated that the crack could be induced due to electrochemical hydrogenation of NdFeB substrate during electro-deposition.

Generation of magnetic fields for accelerators with permanent magnets

International Nuclear Information System (INIS)

Meinander, T.

1994-01-01

Commercially available permanent magnet materials and their properties are reviewed. Advantages and disadvantages of using permanent magnets as compared to electromagnets for the generation of specific magnetic fields are discussed. Basic permanent magnet configurations in multipole magnets and insertion devices are presented. (orig.)

Challenges of in-vacuum and cryogenic permanent magnet undulator technologies

Directory of Open Access Journals (Sweden)

Jui-Che Huang

2017-06-01

Full Text Available An in-vacuum undulator (IVU provides a means to reach high-brilliance x rays in medium energy storage rings. The development of short period undulators with low phase errors creates the opportunity for an unprecedented brilliant light source in a storage ring. Since the spectral quality from cryogenic permanent magnet undulators (CPMUs has surpassed that of IVUs, NdFeB or PrFeB CPMUs have been proposed for many new advanced storage rings to reach high brilliance x-ray photon beams. In a low emittance ring, not only the performance of the undulator but also the choice of the lattice functions are important design considerations. Optimum betatron functions and a zero-dispersion function shall be provided in the straight sections for IVU/CPMUs. In this paper, relevant factors and design issues for IVUs and CPMUs are discussed together with many technological challenges in short period undulators associated with beam induced–heat load, phase errors, and the deformation of support girders.

Challenges of in-vacuum and cryogenic permanent magnet undulator technologies

Science.gov (United States)

Huang, Jui-Che; Kitamura, Hideo; Yang, Chin-Kang; Chang, Cheng-Hsing; Chang, Cheng-Hsiang; Hwang, Ching-Shiang

2017-06-01

An in-vacuum undulator (IVU) provides a means to reach high-brilliance x rays in medium energy storage rings. The development of short period undulators with low phase errors creates the opportunity for an unprecedented brilliant light source in a storage ring. Since the spectral quality from cryogenic permanent magnet undulators (CPMUs) has surpassed that of IVUs, NdFeB or PrFeB CPMUs have been proposed for many new advanced storage rings to reach high brilliance x-ray photon beams. In a low emittance ring, not only the performance of the undulator but also the choice of the lattice functions are important design considerations. Optimum betatron functions and a zero-dispersion function shall be provided in the straight sections for IVU/CPMUs. In this paper, relevant factors and design issues for IVUs and CPMUs are discussed together with many technological challenges in short period undulators associated with beam induced-heat load, phase errors, and the deformation of support girders.

Relation between Nd{sub 2}Fe{sub 14}B grain alignment and coercive force decrease ratio in NdFeB sintered magnets

Energy Technology Data Exchange (ETDEWEB)

Matsuura, Yutaka, E-mail: Yutaka_Matsuura@hitachi-metals.co.jp [Hitachi Metals Ltd., NEOMAX Division, 2-15-17 Egawa, Shimamoto-cho, Mishima-gun, Osaka 618-0013 (Japan); Hoshijima, Jun; Ishii, Rintaro [Hitachi Metals Ltd., NEOMAX Division, 2-15-17 Egawa, Shimamoto-cho, Mishima-gun, Osaka 618-0013 (Japan)

2013-06-15

It was found that the coercive force of NdFeB sintered magnets decreases as the Nd{sub 2}Fe{sub 14}B grain alignment improves. Because of this phenomenon, studies looked at the relation between this alignment and the coercive force decrease ratio. In experiments, it was expected that the coercive force of perfectly aligned magnet reached 0.7 of coercive force in istotropically aligned magnet. When it is postulated that the coercive force is determined by the Stoner–Wohlfarth model, coercive force increases as the alignment improves and it becomes difficult to explain our experimental data. On the other hand, when the coercive force is determined by magnetic domain wall motion, the coercive force decreases as the alignment improves and the coercive force of the perfectly aligned magnet reaches 1/√(2) of the isotropically aligned magnet. This tendency and value was very close to our data. It strongly suggests that the coercive force of NdFeB sintered magnets is determined by the domain wall motion. - Highlights: ► Coercive force of NdFeB sintered magnets decreases as grains alignment improves. ► Coercive force decrease ratio reaches −30% at the perfect aligned magnet. ►These experimental results are different from the Stoner–Wohlfarth model. ► The magnetic domain wall motion could explain this coercive force decrease ratio.

Magnetic guns with cylindrical permanent magnets

DEFF Research Database (Denmark)

Vokoun, David; Beleggia, Marco; Heller, Luděk

2012-01-01

The motion of a cylindrical permanent magnet (projectile) inside a tubular permanent magnet, with both magnets magnetized axially, illustrates nicely the physical principles behind the operation of magnetic guns. The force acting upon the projectile is expressed semi-analytically as derivative...... of the magnetostatic interaction energy. For comparison, the forces involved are also calculated numerically using finite elements methods. Based on the conservation of the magnetostatic and kinetic energies, the exit and asymptotic velocities are determined. The derived formulas can be used to optimize the generated...... forces and motion of the inner cylindrical magnet....

Magnetic and structural properties of NdFeB thin film prepared by step annealing

International Nuclear Information System (INIS)

Serrona, Leo K.E.B.; Sugimura, A.; Fujisaki, R.; Okuda, T.; Adachi, N.; Ohsato, H.; Sakamoto, I.; Nakanishi, A.; Motokawa, M.

2003-01-01

The crystallization of the amorphous phase into the tetragonal Nd 2 Fe 14 B (PHI) phase and the corresponding changes in magnetic properties have been examined by step annealing experiment using a 2 μm thick NdFeB film sample. Microstructural and magnetic analysis indicate that the film was magnetically soft as deposited with the coercivity H ciperp -1 and the remnant magnetization 4πM rperp -1 was developed and diffraction analysis showed evidence of PHI phase 002l peaks being aligned perpendicular to the film plane. At an optimum annealing temperature of 575 deg. C, the remnant magnetization of this anisotropic thin film is around 0.60 T with intrinsic coercivity of ∼1340 kA m -1 . Annealing the film sample at 200 deg. C≤T ann ≤750 deg. C showed variations in magnetic properties that were mostly due to the change in the perpendicular anisotropy. Based on 4πM sperpendicular values plotted against T ann , a dip in 4πM sperpendicular values was observed as T ann increased in the soft-to-hard magnetic characteristics transition region and rose as the hard crystalline phase started to form. The results show that the magnetic properties of the NdFeB film were slightly influenced by the presence of NdO, film surface roughening and the small increase in crystal size as a consequence of repeated heat treatment. At T ann ∼300 deg. C, the nominal saturation magnetization indicated a certain degree of weak perpendicular magnetic anisotropy in the film sample considered to be essential in the enhancement of coercivity in crystallized films

The realization of strong, stray static magnetic fields

Czech Academy of Sciences Publication Activity Database

Žežulka, Václav; Straka, Pavel

2012-01-01

Roč. 9, č. 1 (2012), s. 71-77 ISSN 1214-9705 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnetic fields * magnetic circuits * permanent NdFeB magnets Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.530, year: 2011 http://www.irsm.cas.cz/materialy/acta_content/2012_01/7_Zezulka.pdf

Magnetization reversal of a Nd-Cu-infiltrated Nd-Fe-B nanocrystalline magnet observed with small-angle neutron scattering

Energy Technology Data Exchange (ETDEWEB)

Saito, Kotaro, E-mail: kotaro.saito@kek.jp; Ono, Kanta [Institute of Materials Structure Science, High Energy Accelerator Research Organization, 1-1 Oho, 305-0803 Tsukuba (Japan); Ueno, Tetsuro [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, 1-2-1 Sengen, 305-0047 Tsukuba (Japan); Yano, Masao; Shoji, Tetsuya; Sakuma, Noritsugu; Manabe, Akira; Kato, Akira [Toyota Motor Corporation, Toyota, Aichi 471-8571 (Japan); Harada, Masashi [Toyota Central R and D Labs, Inc., Aichi 480-1192 (Japan); Keiderling, Uwe [Helmholtz-Zentrum Berlin für Materialien and Energie, 14109 Berlin (Germany)

2015-05-07

The magnetization reversal process of Nd-Fe-B nanocrystalline magnets infiltrated with Nd-Cu alloy was examined using small-angle neutron scattering (SANS). The magnetic-field dependence of SANS intensity revealed a qualitative difference between Nd-Cu-infiltrated samples and as-deformed samples. Insufficient magnetic isolation along the direction perpendicular to the nominal c-axis is expected from comparable SANS intensities for different ranges of q values along this direction. For small q values near the coercivity field, Nd-Cu-infiltrated samples show a noticeable reduction in SANS intensity along the nominal c-axis, which is parallel to the external magnetic field. This indicates less spatial fluctuation of magnetic moments in Nd-Cu-infiltrated samples, owing to magnetically isolated Nd{sub 2}Fe{sub 14}B grains.

Magnetization reversal of a Nd-Cu-infiltrated Nd-Fe-B nanocrystalline magnet observed with small-angle neutron scattering

International Nuclear Information System (INIS)

Saito, Kotaro; Ono, Kanta; Ueno, Tetsuro; Yano, Masao; Shoji, Tetsuya; Sakuma, Noritsugu; Manabe, Akira; Kato, Akira; Harada, Masashi; Keiderling, Uwe

2015-01-01

The magnetization reversal process of Nd-Fe-B nanocrystalline magnets infiltrated with Nd-Cu alloy was examined using small-angle neutron scattering (SANS). The magnetic-field dependence of SANS intensity revealed a qualitative difference between Nd-Cu-infiltrated samples and as-deformed samples. Insufficient magnetic isolation along the direction perpendicular to the nominal c-axis is expected from comparable SANS intensities for different ranges of q values along this direction. For small q values near the coercivity field, Nd-Cu-infiltrated samples show a noticeable reduction in SANS intensity along the nominal c-axis, which is parallel to the external magnetic field. This indicates less spatial fluctuation of magnetic moments in Nd-Cu-infiltrated samples, owing to magnetically isolated Nd 2 Fe 14 B grains

Effect Of DyMn Alloy-Powder Addition On Microstructure And Magnetic Properties Of NdFeB Sintered Magnets

Directory of Open Access Journals (Sweden)

Lee M.-W.

2015-06-01

Full Text Available Micostructural change and corresponding effect on coercivity of a NdFeB sintered magnet mixed with small amount of DyMn powder was investigated. In the sintered magnet mixed with the DyMn alloy-powder Dy-rich shell was formed at outer layer of the main grains, while Mn was mostly concentrated at Nd-rich triple junction phase (TJP, lowering melting temperature of the Nd-rich phase that eventually improved the microstructural characteristics of the gain boundary phase. The coercivity of a magnet increased more than 3.5 kOe by the mixing of the DyMn alloy-powder.

Electrodeposition and Properties of Copper Layer on NdFeB Device

Directory of Open Access Journals (Sweden)

LI Yue

2017-06-01

Full Text Available To decrease the impact of the regular Ni/Cu/Ni coating on the magnetic performance of sintered NdFeB device, alkaline system of HEDP complexing agent was applied to directly electro-deposit copper layer on NdFeB matrix, then nickel layer was electrodeposited on the copper layer and Cu/Ni coating was finally obtained to replace the regular Ni/Cu/Ni coating. The influence of concentration of HEDP complexing agent on deposition course was tested by electrochemical testing; morphology of copper layer was characterized by SEM, XRD and TEM; the binding force of copper layer and the thermal reduction of magnetic of NdFeB caused by electrodeposited coating were respectively explored through the thermal cycle test and thermal demagnetization test. The results show that the concentration of HEDP has great impact on the deposition overpotential of copper. In the initial electrodepositing stage, copper particles precipitate at the grain boundaries of NdFeB magnets with a preferred (111 orientation. The copper layer is compact and has enough binding force with the NdFeB matrix to meet the requirements in SJ 1282-1977. Furthermore, the thermal demagnetization loss rate of the sintered NdFeB with the protection of Cu/Ni coating is significantly less than that with the protection of Ni/Cu/Ni coating.

Technological and economical analysis of salient pole and permanent magnet synchronous machines designed for wind turbines

Energy Technology Data Exchange (ETDEWEB)

Guendogdu, Tayfun, E-mail: tgundogdu@itu.edu.tr [Istanbul Technical University, Department of Electrical Engineering, Ayazaga Campus, 34469 Maslak/Istanbul (Turkey); Koemuergoez, Gueven, E-mail: komurgoz@itu.edu.tr [Istanbul Technical University, Department of Electrical Engineering, Ayazaga Campus, 34469 Maslak/Istanbul (Turkey)

2012-08-15

Chinese export restrictions already reduced the planning reliability for investments in permanent magnet wind turbines. Today the production of permanent magnets consumes the largest proportion of rare earth elements, with 40% of the rare earth-based magnets used for generators and other electrical machines. The cost and availability of NdFeB magnets will likely determine the production rate of permanent magnet generators. The high volatility of rare earth metals makes it very difficult to quote a price. Prices may also vary from supplier to supplier to an extent of up to 50% for the same size, shape and quantity with a minor difference in quality. The paper presents the analysis and the comparison of salient pole with field winding and of peripheral winding synchronous electrical machines, presenting important advantages. A neodymium alloy magnet rotor structure has been considered and compared to the salient rotor case. The Salient Pole Synchronous Machine and the Permanent Magnet Synchronous Machine were designed so that the plate values remain constant. The Eddy current effect on the windings is taken into account during the design, and the efficiency, output power and the air-gap flux density obtained after the simulation were compared. The analysis results clearly indicate that Salient Pole Synchronous Machine designs would be attractive to wind power companies. Furthermore, the importance of the design of electrical machines and the determination of criteria are emphasized. This paper will be a helpful resource in terms of examination and comparison of the basic structure and magnetic features of the Salient Pole Synchronous Machine and Permanent Magnet Synchronous Machine. Furthermore, an economic analysis of the designed machines was conducted. - Highlights: Black-Right-Pointing-Pointer Importance of the design of electrical machines and the determination of criteria are emphasized. Black-Right-Pointing-Pointer Machines were investigated in terms of

Technological and economical analysis of salient pole and permanent magnet synchronous machines designed for wind turbines

International Nuclear Information System (INIS)

Gündoğdu, Tayfun; Kömürgöz, Güven

2012-01-01

Chinese export restrictions already reduced the planning reliability for investments in permanent magnet wind turbines. Today the production of permanent magnets consumes the largest proportion of rare earth elements, with 40% of the rare earth-based magnets used for generators and other electrical machines. The cost and availability of NdFeB magnets will likely determine the production rate of permanent magnet generators. The high volatility of rare earth metals makes it very difficult to quote a price. Prices may also vary from supplier to supplier to an extent of up to 50% for the same size, shape and quantity with a minor difference in quality. The paper presents the analysis and the comparison of salient pole with field winding and of peripheral winding synchronous electrical machines, presenting important advantages. A neodymium alloy magnet rotor structure has been considered and compared to the salient rotor case. The Salient Pole Synchronous Machine and the Permanent Magnet Synchronous Machine were designed so that the plate values remain constant. The Eddy current effect on the windings is taken into account during the design, and the efficiency, output power and the air-gap flux density obtained after the simulation were compared. The analysis results clearly indicate that Salient Pole Synchronous Machine designs would be attractive to wind power companies. Furthermore, the importance of the design of electrical machines and the determination of criteria are emphasized. This paper will be a helpful resource in terms of examination and comparison of the basic structure and magnetic features of the Salient Pole Synchronous Machine and Permanent Magnet Synchronous Machine. Furthermore, an economic analysis of the designed machines was conducted. - Highlights: ► Importance of the design of electrical machines and the determination of criteria are emphasized. ► Machines were investigated in terms of efficiency, weight and maintenance requirements. ► An

Magnetic spring based on two permanent magnets

International Nuclear Information System (INIS)

Tsivilitsin, V.Yu.; Mil'man, Yu.V.; Goncharuk, V.A.; Bondar, I.B.

2011-01-01

A new type of the magnetic spring construction 'two permanent magnets' has been considered. A mathematical expression for the estimation of a pulling-in force has been offered. This expression is verified experimentally on the produced operating magnetic spring. The theoretical and experimental data are in good accordance. A number of advantages of the magnetic spring over the construction 'permanent magnet - magnetic circuit' such as an insignificant friction force between two magnets and a higher pulling force are discussed.

Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets

International Nuclear Information System (INIS)

Martins, Emerson Alves

2009-01-01

Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase (ψ). Treatment with silane, cerium, sam, Cr 6 + , tricationic phosphate followed by bath of chromium trioxide and in NaH 2 PO 4 solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH 2 PO 4 solution for 24 hours pH=3.8 was the

Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process.

Science.gov (United States)

Kitagawa, Jiro; Uemura, Ryohei

2017-08-14

There is considerable interest in extraction of rare earth elements from NdFeB magnets to enable recycling of these elements. In practical extraction methods using wet processes, the acid waste solution discharge is a problem that must be resolved to reduce the environmental impact of the process. Here, we present an encouraging demonstration of rare earth element extraction from a NdFeB magnet using a closed-loop hydrochloric acid (HCl)-based process. The extraction method is based on corrosion of the magnet in a pretreatment stage and a subsequent ionic liquid technique for Fe extraction from the HCl solution. The rare earth elements are then precipitated using oxalic acid. Triple extraction has been conducted and the recovery ratio of the rare earth elements from the solution is approximately 50% for each extraction process, as compared to almost 100% recovery when using a one-shot extraction process without the ionic liquid but with sufficient oxalic acid. Despite its reduced extraction efficiency, the proposed method with its small number of procedures at almost room temperature is still highly advantageous in terms of both cost and environmental friendliness. This study represents an initial step towards realization of a closed-loop acid process for recycling of rare earth elements.

NdFeB thick films prepared by tape casting

International Nuclear Information System (INIS)

Pawlowski, B.; Schwarzer, S.; Rahmig, A.; Toepfer, J.

2003-01-01

NdFeB films of thickness between 100 and 800 μm were prepared by tape casting of a slurry containing 84-95 wt% of commercial NdFeB powder (MQP-B, -Q and -S). After curing the flexible green tapes at 120 deg. C non-porous magnetic films are obtained. The remanence of the films is in the range of 350-450 mT and the coercivity is between 300 and 800 kA/m depending on the type of MQP powder used. The magnetic properties of the films are discussed in relation to film composition and type of magnetic material. For MEMS applications the thick films are magnetized with a multi-pole stripe pattern with 1 mm pole pitch. The induction at the surface of the films was measured with a Hall probe and compared to theoretical calculations. The results indicate that the films are completely magnetized regardless of the film thickness. Tape-casted NdFeB thick films are promising candidates for applications in micro-systems or actuators. Miniaturization of the magnet components is one of the key issues in the development of electromagnetic micro-systems, thus creating a need for replacement of small sintered magnets by magnetic thick film components. Other applications include encoders

Magnetism in grain-boundary phase of a NdFeB sintered magnet studied by spin-polarized scanning electron microscopy

Energy Technology Data Exchange (ETDEWEB)

Kohashi, Teruo, E-mail: teruo.kohashi.fc@hitachi.com; Motai, Kumi [Central Research Laboratory, Hitachi, Ltd., Hatoyama, Saitama 350-0395 (Japan); Nishiuchi, Takeshi; Hirosawa, Satoshi [Magnetic Materials Research Laboratory, Hitachi Metals Ltd., Osaka 618-0013 (Japan)

2014-06-09

The magnetism in the grain-boundary phase of a NdFeB sintered magnet was measured by spin-polarized scanning electron microscopy (spin SEM). A sample magnet was fractured in the ultra-high-vacuum chamber to avoid oxidation, and its magnetizations in the exposed grain-boundary phase on the fracture surface were evaluated through the spin polarization of secondary electrons. Spin-SEM images were taken as the fracture surface was milled gradually by argon ions, and the magnetization in the grain-boundary phase was quantitatively obtained separately from that of the Nd{sub 2}Fe{sub 14}B phase. The obtained magnetization shows that the grain-boundary phase of this magnet has substantial magnetization, which was confirmed to be ferromagnetic.

Force prediction in permanent magnet flat linear motors (abstract)

International Nuclear Information System (INIS)

Eastham, J.F.; Akmese, R.

1991-01-01

The advent of neodymium iron boron rare-earth permanent magnet material has afforded the opportunity to construct linear machines of high force to weight ratio. The paper describes the design and construction of an axial flux machine and rotating drum test rig. The machine occupies an arc of 45 degree on a drum 1.22 m in diameter. The excitation is provided by blocks of NdFeB material which are skewed in order to minimize the force variations due to slotting. The stator carries a three-phase short-chorded double-layer winding of four poles. The machine is supplied by a PWM inverter the fundamental component of which is phase locked to the rotor position so that a ''dc brushless'' drive system is produced. Electromagnetic forces including ripple forces are measured at supply frequencies up to 100 Hz. They are compared with finite-element analysis which calculates the force variation over the time period. The paper then considers some of the causes of ripple torque. In particular, the force production due solely to the permanent magnet excitation is considered. This has two important components each acting along the line of motion of the machine, one is due to slotting and the other is due to the finite length of the primary. In the practical machine the excitation poles are skewed to minimize the slotting force and the effectiveness of this is confirmed by both results from the experiments and the finite-element analysis. The end effect force is shown to have a space period of twice that of the excitation. The amplitude of this force and its period are again confirmed by practical results

Microstructure and Magnetic Properties of NdFeB Sintered Magnets Diffusion-Treated with Cu/Al Mixed Dyco Alloy-Powder

Directory of Open Access Journals (Sweden)

Lee M.-W.

2017-06-01

Full Text Available We investigated the microstructural and magnetic property changes of DyCo, Cu + DyCo, and Al + DyCo diffusion-treated NdFeB sintered magnets. The coercivity of all diffusion treated magnet was increased at 880ºC of 1st post annealing(PA, by 6.1 kOe in Cu and 7.0 kOe in Al mixed DyCo coated magnets, whereas this increment was found to be relatively low (3.9 kOe in the magnet coated with DyCo only. The diffusivity and diffusion depth of Dy were increased in those magnets which were treated with Cu or Al mixed DyCo, mainly due to comparatively easy diffusion path provided by Cu and Al because of their solubility with Ndrich grain boundary phase. The formation of Cu/Al-rich grain boundary phase might have enhanced the diffusivity of Dy-atoms. Moreover, relatively a large number of Dy atoms reached into the magnet and mostly segregated at the interface of Nd2Fe14B and grain boundary phases covering Nd2Fe14B grains so that the core-shell type structures were developed. The formation of highly anisotropic (Nd, Dy2Fe14B phase layer, which acted as the shell in the core-shell type structure so as to prevent the reverse domain movement, was the cause of enhancing the coercivity of diffusion treated NdFeB magnets. Segregation of cobalt in Nd-rich TJP followed by the formation of Co-rich phase was beneficial for the coercivity enhancement, resulting in the stabilization of the metastable c-Nd2O3 phase.

The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

Science.gov (United States)

Xia, M.; Abrahamsen, A. B.; Bahl, C. R. H.; Veluri, B.; Søegaard, A. I.; Bøjsøe, P.; Millot, S.

2017-01-01

The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 104 ppm and 4·104 ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small.

Permanent magnet based dipole magnets for next generation light sources

Directory of Open Access Journals (Sweden)

Takahiro Watanabe

2017-07-01

Full Text Available We have developed permanent magnet based dipole magnets for the next generation light sources. Permanent magnets are advantageous over electromagnets in that they consume less power, are physically more compact, and there is a less risk of power supply failure. However, experience with electromagnets and permanent magnets in the field of accelerators shows that there are still challenges to replacing main magnets of accelerators for light sources with permanent magnets. These include the adjustability of the magnetic field, the temperature dependence of permanent magnets, and the issue of demagnetization. In this paper, we present a design for magnets for future light sources, supported by experimental and numerical results.

Interaction domains in permanent-magnetic rare-earth transition-metal compounds

International Nuclear Information System (INIS)

Thielsch, Juliane

2015-01-01

In the framework of this dissertation the phenomenon of the interaction domains was studied both experimentally and by means of micromagnetic simulation. Object of the study were one-phase NdFeB magnets, which were fabricated from commercial MQU-F powders of the Magnequench Inc. company by hot pressing and subsequent warm deformation in the IWF Dresden. Additionally via the same fabrication way also composite samples of NdFeB and Fe with different original particle sizes ere obtained and studied. Supported wer the experimental works by simulations with the FEMME software package, which is based on a hybrid finite-element method/boundary-element method.

Design of combined magnetic field system for magnetic-bottle time-of-flight spectrometer

International Nuclear Information System (INIS)

Wang Chao; Tian Jinshou; Zhang Meizhi; Kang Yifan

2011-01-01

Based on the primary requirement for the magnetic field system in magnetic-bottle time-of-flight spectrometer, an appropriate combined inhomogeneous magnetic field system is designed. The inhomogeneous higher magnetic field part, with the highest field of 1.2 T, is produced by the combination of a permanent magnet and a pole piece with optimized shape. The magnet,known as NdFeB magnet,is one of rare earth permanent magnets in N52. The guiding uniform magnetic field of 1.0 x 10 -3 T is provided by solenoid, with length of 3 m and radius of 3 cm. The pitch between the pole piece and the near end of used solenoid is determined to be 5 cm, which can satisfy the actual engineering needs. (authors)

21 CFR 886.4445 - Permanent magnet.

Science.gov (United States)

2010-04-01

... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Permanent magnet. 886.4445 Section 886.4445 Food... DEVICES OPHTHALMIC DEVICES Surgical Devices § 886.4445 Permanent magnet. (a) Identification. A permanent magnet is a nonelectric device that generates a magnetic field intended to find and remove metallic...

Powder alignment system for anisotropic bonded NdFeB Halbach cylinders \\ud

OpenAIRE

Zhu, Z.Q.; Xia, Z.P.; Atallah, K.; Jewell, G.W.; Howe, D.

2000-01-01

A Halbach cylinder, fabricated from pre-magnetized sintered NdFeB magnet segments, is proposed for the powder aligning system during the compression or injection moulding of anisotropic bonded Halbach oriented NdFeB ring magnets. The influence of leading design parameters of the powder aligning system, viz. the number of magnet segments per pole, their axial length and radial thickness, and their clearance from the mould, is investigated by finite element analysis, and validated experimentally

Application of a hydrogenation to production of the Nd sub 2 Fe sub 14 B permanent magnet

Energy Technology Data Exchange (ETDEWEB)

Choi, Jeon; Park, Choong Nyeon; Choi, Dap Chun [Chonnam National Univ., Kwangju (Republic of Korea)

1989-12-01

Powders of bulk ingot of Nd-Fe-B permanent magnet were prepared by a combination of hydrogenation and mechanical milling. In-situ observation revealed that cracks, during hydrogenation, were initiated at the grain bounderies where Nd-rich phases existed and then propagated into the matrix Nd{sub 2}Fe{sub 14}B phase. The powders were aligned and pressed in the hydrided condition and the green compacts were sintered at 1100 deg C for 1 hr, followed by heat treatment at 600 deg C for 1 hr. The maximum value of the (BH){sub max} of 37 MGOe was obtained with the sample which was planetary ball milled for 18 min after the hydrogenation at 13 atm. This value of (BH){sub max} is comparable with that of the magnets produced by mechanical milling only. (Author).

Comparing superconducting and permanent magnets for magnetic refrigeration

DEFF Research Database (Denmark)

Bjørk, Rasmus; Nielsen, Kaspar Kirstein; Bahl, C. R. H.

2016-01-01

We compare the cost of a high temperature superconducting (SC) tape-based solenoidwith a permanent magnet (PM) Halbach cylinder for magnetic refrigeration.Assuming a five liter active magnetic regenerator volume, the price of each type ofmagnet is determined as a function of aspect ratio...... of the regenerator and desiredinternal magnetic field. It is shown that to produce a 1 T internal field in theregenerator a permanent magnet of hundreds of kilograms is needed or an area ofsuperconducting tape of tens of square meters. The cost of cooling the SC solenoidis shown to be a small fraction of the cost...... of the SC tape. Assuming a cost ofthe SC tape of 6000 $/m2 and a price of the permanent magnet of 100 $/kg, thesuperconducting solenoid is shown to be a factor of 0.3-3 times more expensive thanthe permanent magnet, for a desired field from 0.5-1.75 T and the geometrical aspectratio of the regenerator...

Permanent magnet materials and their application

International Nuclear Information System (INIS)

Campbell, P.

1994-01-01

Permanent magnets are of great industrial importance in industrial drives, consumer products, computers, and automobiles. Since 1970, new classes of magnet materials have been developed. This book reviews the older and newer materials and is presented as a comprehensive design text for permanent magnets and their applications. After an initial chapter on the fundamentals of magnetism, the author discusses magnetic physics considerations specific to permanent magnets and describes the fabrications and characteristics of commercial materials: alnico, samarium-cobalt, ferrite, and neodymium-iron-boron. Thermal stability, magnet design procedures, magnetic field analysis methods, and measurement methods are discussed in subsequent chapters, followed by a concluding chapter reviewing commercial and industrial products that use permanent magnets. The chapter on thermal properties of magnet materials is of particular interest, bringing together information not readily found elsewhere. The review of applications is also deserving of attention, specifically the sections on motors and actuators. Although particle accelerator applications are discussed, the use of permanent magnet sextuples in modern ECR ion sources is not mentioned

Modern permanent magnetic materials - preparation and properties

International Nuclear Information System (INIS)

Rodewald, W.

1989-01-01

First of all, the basic properties of the classical (steel, AlNiCo) permanent magnetic materials and the modern rare-earth (RE) permanent magnetic materials are compared. Since the properties of RE permanent magnets depend on the particular production process, the fundamentals of the main industrial processes (powder metallurgy, rapid-solidification technique) are described and the typical properties are explained. Furthermore the production processes in development such as mechanical alloying, melt spinning technique and extrusion upsetting are briefly outlined. For applying the permanent magnets, they have to be completely magnetized. The magnetization behaviour of the various RE permanent magnets is discussed by means of the internal demagnetization curve. Finally the various influences on the temperature stability of RE permanent magnets are compiled. (orig./MM) [de

Topology optimized permanent magnet systems

DEFF Research Database (Denmark)

Bjørk, Rasmus; Bahl, Christian; Insinga, Andrea Roberto

2017-01-01

Topology optimization of permanent magnet systems consisting of permanent magnets, high permeability iron and air is presented. An implementation of topology optimization for magnetostatics is discussed and three examples are considered. The Halbach cylinder is topology optimized with iron...... and an increase of 15% in magnetic efficiency is shown. A topology optimized structure to concentrate a homogeneous field is shown to increase the magnitude of the field by 111%. Finally, a permanent magnet with alternating high and low field regions is topology optimized and a ΛcoolΛcool figure of merit of 0...

The effect of CuAl addition on the magnetic property, thermal stability and corrosion resistance of the sintered NdFeB magnets

Science.gov (United States)

Liu, Y. L.; Liang, J.; He, Y. Ch.; Li, Y. F.; Wang, G. F.; Ma, Q.; Liu, F.; Zhang, Y.; Zhang, X. F.

2018-05-01

To improve the coercivity of the Nd-Fe-B sintered magnets, the Cu29.8Al70.2 (at.%) powders with low melting point were introduced into the Nd-Fe-B magnets. The magnetic properties, microstructure, thermal stability and corrosion behavior of the sintered magnets with different amount of Cu29.8Al70.2 (0,0.25,0.50,0.75,1.0 wt.%) were investigated. When the amount of doped Cu29.8Al70.2 was less than 0.75 wt.%, the coercivity was improved, especially that of the magnets with 0.25 wt.% Cu29.8Al70.2, markedly increased to 13.97 kOe from 12.67 kOe (without CuAl). The improvement of magnetic properties could be attributed to enhanced wettability between Nd2Fe14B phase and Nd-rich phase and decreased exchange coupling between grains, which depended on the optimization of grain boundary microstructure and their distribution by codoping Cu and Al. With the addition of 0-1.0 wt.% Cu29.8Al70.2 powders, the reversible temperature coefficients of remanence and coercivity of the magnets could be also improved. The corrosion resistances was also found to be improved through small addition of Cu29.8Al70.2 powder in 3.5 wt.% NaCl solution by electrochemical and immersion tests, which could be due to the enhancement of the Nd-rich intergranular phase by addition Cu29.8Al70.2.

Macroscopic simulation of isotropic permanent magnets

International Nuclear Information System (INIS)

Bruckner, Florian; Abert, Claas; Vogler, Christoph; Heinrichs, Frank; Satz, Armin; Ausserlechner, Udo; Binder, Gernot; Koeck, Helmut; Suess, Dieter

2016-01-01

Accurate simulations of isotropic permanent magnets require to take the magnetization process into account and consider the anisotropic, nonlinear, and hysteretic material behaviour near the saturation configuration. An efficient method for the solution of the magnetostatic Maxwell equations including the description of isotropic permanent magnets is presented. The algorithm can easily be implemented on top of existing finite element methods and does not require a full characterization of the hysteresis of the magnetic material. Strayfield measurements of an isotropic permanent magnet and simulation results are in good agreement and highlight the importance of a proper description of the isotropic material. - Highlights: • Simulations of isotropic permanent magnets. • Accurate calculation of remanence magnetization and strayfield. • Comparison with strayfield measurements and anisotropic magnet simulations. • Efficient 3D FEM–BEM coupling for solution of Maxwell equations.

Superconducting permanent magnets and their application in magnetic levitation

International Nuclear Information System (INIS)

Schultz, L.; Krabbes, G.; Fuchs, G.; Pfeiffer, W.; Mueller, K.H.

2002-01-01

Superconducting permanent magnets form a completely new class of permanent magnets. Of course, they must be cooled to 77 K or below. At very low temperatures (24 K) their magnetization can be a factor of 10 higher than that of the best conventional magnets, providing magnetic forces and energies which are up to two orders of magnitude higher. These new supermagnets became only recently available by the extreme improvement of the quality of melt-textured massive YBa 2 Cu 3 O x samples. Besides having a high magnetization, these superconducting permanent magnets can freeze in any given magnetic field configuration allowing completely new applications like superconducting transport systems or superconducting magnetic bearings. (orig.)

Periodic permanent magnet focused klystron

Science.gov (United States)

Ferguson, Patrick; Read, Michael; Ives, R Lawrence

2015-04-21

A periodic permanent magnet (PPM) klystron has beam transport structures and RF cavity structures, each of which has permanent magnets placed substantially equidistant from a beam tunnel formed about the central axis, and which are also outside the extent of a cooling chamber. The RF cavity sections also have permanent magnets which are placed substantially equidistant from the beam tunnel, but which include an RF cavity coupling to the beam tunnel for enhancement of RF carried by an electron beam in the beam tunnel.

Comparing superconducting and permanent magnets for magnetic refrigeration

Directory of Open Access Journals (Sweden)

R. Bjørk

2016-05-01

Full Text Available We compare the cost of a high temperature superconducting (SC tape-based solenoid with a permanent magnet (PM Halbach cylinder for magnetic refrigeration. Assuming a five liter active magnetic regenerator volume, the price of each type of magnet is determined as a function of aspect ratio of the regenerator and desired internal magnetic field. It is shown that to produce a 1 T internal field in the regenerator a permanent magnet of hundreds of kilograms is needed or an area of superconducting tape of tens of square meters. The cost of cooling the SC solenoid is shown to be a small fraction of the cost of the SC tape. Assuming a cost of the SC tape of 6000 $/m2 and a price of the permanent magnet of 100 $/kg, the superconducting solenoid is shown to be a factor of 0.3-3 times more expensive than the permanent magnet, for a desired field from 0.5-1.75 T and the geometrical aspect ratio of the regenerator. This factor decreases for increasing field strength, indicating that the superconducting solenoid could be suitable for high field, large cooling power applications.

Topology optimized permanent magnet systems

Science.gov (United States)

Bjørk, R.; Bahl, C. R. H.; Insinga, A. R.

2017-09-01

Topology optimization of permanent magnet systems consisting of permanent magnets, high permeability iron and air is presented. An implementation of topology optimization for magnetostatics is discussed and three examples are considered. The Halbach cylinder is topology optimized with iron and an increase of 15% in magnetic efficiency is shown. A topology optimized structure to concentrate a homogeneous field is shown to increase the magnitude of the field by 111%. Finally, a permanent magnet with alternating high and low field regions is topology optimized and a Λcool figure of merit of 0.472 is reached, which is an increase of 100% compared to a previous optimized design.

Large Magnetic Anisotropy in HfMnP

Science.gov (United States)

Parker, David; Lamichhane, Tej; Taufour, Valentin; Masters, Morgan; Thimmaiah, Srinivasa; Bud'Ko, Ser'gey; Canfield, Paul

We present a theoretical and experimental study of two little-studied manganese phosphide ferromagnets, HfMnP and ZrMnP, with Curie temperatures above room temperature. We find an anisotropy field in HfMnP approaching 10 T - larger than that of the permanent magnet workhorse NdFeB magnets. From theory we determine the source of this anisotropy. Our results show the potential of 3d-element-based magnetic materials for magnetic applications.

Nanocrystalline permanent magnets with enhanced properties

International Nuclear Information System (INIS)

Leonowicz, M.

2002-01-01

Parameters of permanent magnets result from the combination of intrinsic properties such as saturation magnetization, magnetic exchange, and magnetocrystalline energy, as well as microstructural parameters such as phase structure, grain size, and orientation. Reduction of grain size into nanocrystalline regime (∼ 50 nm) leads to the enhanced remanence which derives from ferromagnetic exchange coupling between highly refined grains. In this study the fundamental phenomena, quantities, and structure parameters, which define nanophase permanent magnets are presented and discussed. The theoretical considerations are confronted with experimental data for nanocrystalline Sm-Fe-N type permanent magnets. (author)

Fast Neutron Damage Studies on NdFeB Materials

Energy Technology Data Exchange (ETDEWEB)

Anderson, S.; Spencer, J.; Wolf, Z.; /SLAC; Baldwin, A.; Pellett, D.; Boussoufi, M.; /UC, Davis

2005-05-17

Many materials and electronics need to be tested for the radiation environment expected at linear colliders (LC) since both accelerator and detectors will be subjected to large fluences of hadrons, leptons and {gamma}'s over the life of the facility [1]. While the linacs will be superconducting, there are still many uses for NdFeB in the damping rings, injection and extraction lines and final focus. Our understanding of the situation for rare earth, permanent magnet materials was presented at PAC03 [2]. Our first measurements of fast neutron, stepped doses at the UC Davis McClellan Nuclear Reactor Center (UCD MNRC) were presented at EPAC04 [3]. We have extended the doses, included other manufacturer's samples, and measured induced radioactivities which are discussed in detail.

Cylindrical Hall Thrusters with Permanent Magnets

International Nuclear Information System (INIS)

Raitses, Yevgeny; Merino, Enrique; Fisch, Nathaniel J.

2010-01-01

The use of permanent magnets instead of electromagnet coils for low power Hall thrusters can offer a significant reduction of both the total electric power consumption and the thruster mass. Two permanent magnet versions of the miniaturized cylindrical Hall thruster (CHT) of different overall dimensions were operated in the power range of 50W-300 W. The discharge and plasma plume measurements revealed that the CHT thrusters with permanent magnets and electromagnet coils operate rather differently. In particular, the angular ion current density distribution from the permanent magnet thrusters has an unusual halo shape, with a majority of high energy ions flowing at large angles with respect to the thruster centerline. Differences in the magnetic field topology outside the thruster channel and in the vicinity of the channel exit are likely responsible for the differences in the plume characteristics measured for the CHTs with electromagnets and permanent magnets. It is shown that the presence of the reversing-direction or cusp-type magnetic field configuration inside the thruster channel without a strong axial magnetic field outside the thruster channel does not lead to the halo plasma plume from the CHT.

Magnetic circuit with large blocks from NdFeB magnets for suspended magnetic separators

Czech Academy of Sciences Publication Activity Database

Žežulka, Václav

2010-01-01

Roč. 7, č. 2 (2010), s. 227-235 ISSN 1214-9705 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnetic circuits * magnetic separation * permanent magnets Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.452, year: 2010 www.irsm.cas.cz/?Lang=CZE&Menu=25,0,0,0

Magnetic properties of centrifugally prepared melt-spun Nd-Fe-B alloys and their powders

International Nuclear Information System (INIS)

Andreev, S.V.; Kudrevatykh, N.V.; Kozlov, A.I.; Markin, P.E.; Pushkarskiy, V.I.

1998-01-01

Magnetic hysteresis properties and microstructure peculiarities of melt spun Nd-Fe-B alloys (ribbons) prepared by melt quenching on to the internal surface of an iron spinning wheel at the tangential speeds in the range 5-20 m/sec are reported. The alloy composition was Nd-36% wt. B-1.2% wt. and Fe-reminder. It was found that the coercivity of ribbons does not practically depend on the wheel speed in the applied range (1430 kA/m at 5 m/sec and 1750 kA/m at 20 m/sec), whereas the grain size of the basic phase (2-14-1) steadily decreases when the speed rises, starting from 2-3 μm for 5 m sec alloy down to the 200-300 nm for 20 m/sec alloy. All ribbons have normal convex demagnetization curves, even those prepared at low wheel speeds (without peculiar step near H∝0, which usually exists on such curves for traditionally prepared underquenched melt-spun Nd-Fe-B alloys). Grinding the ribbons subjected to hydrogen and annealing treatments causes the coercivity drop. However, this operations increase the powder alignment ability and, as a result, the energy product for fully dense magnet from such powder rises to 160-180 kJ/m 3 . (orig.)

Composition-dependent magnetic properties of melt-spun La or/and Ce substituted nanocomposite NdFeB alloys

Energy Technology Data Exchange (ETDEWEB)

Hussain, M.; Zhao, L.Z.; Zhang, C.; Jiao, D.L.; Zhong, X.C.; Liu, Z.W.

2016-02-15

Aiming at high-performance low-cost NdFeB magnets, the magnetic properties and microstructure for melt spun nanocrystalline (Nd{sub 1−x}M{sub x}){sub 10}Fe{sub 84}B{sub 6} (M=La, Ce, or La{sub 0.5}Ce{sub 0.5}; x=0–0.7) alloys were investigated. Relatively, LaCe-substituted alloys show high values of the remanent magnetization M{sub r}, the maximum energy product (BH){sub max} and the coercivity H{sub c}, up to 114 emu/g (1.07 T), 147 kJ/m{sup 3} and 471 kA/m, respectively, at x=0.1. The unusual increase in coercivity for the alloys with 10% La or 10% La{sub 0.5}Ce{sub 0.5} substitution is possibly attributed to the phase segregation in alloys with certain La or LaCe contents. The reduced Curie temperature and spin-reorientation temperature were obtained for La, Ce or LaCe substituted alloys. Transmission electron microscope analysis has revealed that a fine and uniform distributed grain structure leads to remanence enhancement for La{sub 0.5}Ce{sub 0.5} substituted alloys. The present results indicate that partially substituting Nd by La or/and Ce cannot only effectively reduce the cost of nanocrystalline NdFeB based magnetic powders but also can maintain a relatively good combination of magnetic properties.

Permanent Magnet Eddy Current Loss Analysis of a Novel Motor Integrated Permanent Magnet Gear

DEFF Research Database (Denmark)

Zhang, Yuqiu; Lu, Kaiyuan; Ye, Yunyue

2012-01-01

In this paper, a new motor integrated permanent magnet gear (MIPMG) is discussed. The focus is on eddy current loss analysis associated to permanent magnets (PMs). A convenient model of MIPMG is provided based on 2-D field-motion coupled time-stepping finite element method for transient eddy...... current analysis. The model takes the eddy current effect of PMs into account in determination of the magnetic field in the air-gap and in the magnet regions. The eddy current losses generated in the magnets are properly interpreted. Design improvements for reducing the eddy current losses are suggested...

De Magnete et Meteorite: Cosmically Motivated Materials

Energy Technology Data Exchange (ETDEWEB)

Lewis, LH; Pinkerton, FE; Bordeaux, N; Mubarok, A; Poirier, E; Goldstein, JI; Skomski, R; Barmak, K

2014-01-01

Meteorites, likely the oldest source of magnetic material known to mankind, are attracting renewed interest in the science and engineering community. Worldwide focus is on tetrataenite, a uniaxial ferromagnetic compound with the tetragonal L1(0) crystal structure comprised of nominally equiatomic Fe-Ni that is found naturally in meteorites subjected to extraordinarily slow cooling rates, as low as 0.3 K per million years. Here, the favorable permanent magnetic properties of bulk tetrataenite derived from the meteorite NWA 6259 are quantified. The measured magnetization approaches that of Nd-Fe-B (1.42 T) and is coupled with substantial anisotropy (1.0-1.3 MJ/m(3)) that implies the prospect for realization of technologically useful coercivity. A highly robust temperature dependence of the technical magnetic properties at an elevated temperature (20-200 degrees C) is confirmed, with a measured temperature coefficient of coercivity of -0.005%/ K, over one hundred times smaller than that of Nd-Fe-B in the same temperature range. These results quantify the extrinsic magnetic behavior of chemically ordered tetrataenite and are technologically and industrially significant in the current context of global supply chain limitations of rare-earth metals required for present-day high-performance permanent magnets that enable operation of a myriad of advanced devices and machines.

Permanent multipole magnets with adjustable strength

International Nuclear Information System (INIS)

Halbach, K.

1983-01-01

Preceded by a short discussion of the motives for using permanent magnets in accelerators, a new type of permanent magnet for use in accelerators is presented. The basic design and most important properties of a quadrople will be described that uses both steel and permanent magnet material. The field gradient produced by this magnet can be adjusted without changing any other aspect of the field produced by this quadrupole. The generalization of this concept to produce other multipole fields, or combination of multipole fields, will also be presented

Permanent multipole magnets with adjustable strength

International Nuclear Information System (INIS)

Halbach, K.

1983-03-01

Preceded by a short discussion of the motives for using permanent magnets in accelerators, a new type of permanent magnet for use in accelerators is presented. The basic design and most important properties of a quadrupole will be described that uses both steel and permanent magnet material. The field gradient produced by this magnet can be adjusted without changing any other aspect of the field produced by this quadrupole. The generalization of this concept to produce other multipole fields, or combination of multipole fields, will also be presented

Growth, microstructure, and hard magnetic properties of Nd-Fe-B layers; Wachstum, Mikrostruktur und hartmagnetische Eigenschaften von Nd-Fe-B-Schichten

Energy Technology Data Exchange (ETDEWEB)

Hannemann, U.

2004-07-01

In this thesis with pulsed laser deposition Nd-Fe-B layers were deposited. The Nd-Fe-B layers were deposited both on chromium and on tantalum buffers. The layers, which were deposed on tantalum buffers, showed a strong dependence of the nicrostructure and the magnetic properties on the deposition temperature. On layers which were deposited at deposition temperatures around 630 C on the tantalum buffer, the epitactical growth of Nd{sub 2}Fe{sub 14}B could be observed. Summarizingly these layers can be described as micrometer-large and parallely oriented single crystals.