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Sample records for nd-fe-b sintered magnets

  1. Nd-Fe-B sintered magnets fabrication by using atomized powders

    International Nuclear Information System (INIS)

    Goto, R; Sugimoto, S; Matsuura, M; Tezuka, N; Une, Y; Sagawa, M

    2011-01-01

    Nd-Fe-B sintered magnets are required to achieve high coercivity for improvement of their thermal stability. Dy is added to increase coercivity, however, this element decrease magnetization and energy products. Therefore, Dy-lean Nd-Fe-B sintered magnets with high coercivity are strongly demanded. To increase coercivity, it is necessary that microstructure of sintered magnets is consisted of both fine main phase particles and homogeneously distributed Nd-rich phases around the main phase. To meet those requirements, Nd-Fe-B atomized powders were applied to the fabrication process of sintered magnets. Comparing with the case of using strip casting (SC) alloys, jet-milled powders from atomized powders show homogeneous distribution of Nd-rich phase. After optimized thermal treatment, coercivities of sintered magnets from atomized powders and SC alloys reach 1050 kA·m-1 and 1220 kA·m-1, respectively. This difference in coercivity was due to initial oxygen concentration of starting materials. Consequently, Nd-rich phases became oxides with high melting points, and did not melt and spread during sintering and annealing.

  2. Impulse Magnetization of Nd-Fe-B Sintered Magnets for Sensors

    Directory of Open Access Journals (Sweden)

    Marek Przybylski

    2016-04-01

    Full Text Available Magnetization of large Nd-Fe-B sintered permanent magnets is still challenging. This type of permanent magnet is electrically conductive, so impulse magnetization causes a flow of eddy currents which prevent magnetization of the whole volume of the magnet. The paper deals with the impulse magnetization of sintered Nd-Fe-B permanent magnets and shows a method for the determination of suitable parameters for the supply system. The necessary magnetic field strength for magnetization of the magnet to saturation was determined. The optimal magnetizing fixture supply voltage for magnetization to saturation was determined from simulations in PSpice software, finite element analyses in Maxwell 15 and measurements. Measurements of magnetic induction on the surface of the Nd-Fe-B magnet are also presented to ensure that a magnet with 70 mm diameter and 20 mm in height is fully saturated.

  3. Study of high-coercivity sintered NdFeB magnets

    International Nuclear Information System (INIS)

    Bai, G.; Gao, R.W.; Sun, Y.; Han, G.B.; Wang, B.

    2007-01-01

    Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of j H c =25.6 kOe, B r =13.2 kG and (BH) max =39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 deg. C) is -0.53% deg. C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors

  4. Study of high-coercivity sintered NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Bai, G. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Department of Mathematics and Physics, Xi' an Institute of Technology, Xi' an, 710032 (China); Gao, R.W. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China)]. E-mail: gaorwbox@sdu.edu.cn; Sun, Y. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Han, G.B. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Wang, B. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Baotou Rare Earth Research Institute, Batou 014030 (China)

    2007-01-15

    Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of {sub j} H {sub c}=25.6 kOe, B {sub r}=13.2 kG and (BH){sub max}=39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 deg. C) is -0.53% deg. C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors.

  5. Magnetic viscosity and coercivity mechanisms in sintered and melt spun NdFeB

    International Nuclear Information System (INIS)

    Street, R.; Bingham, D.; Day, R.K.; Dunlop, J.B.

    1988-01-01

    Magnetic viscosity parameters kT/q(=Sv) of sintered and melt spun NdFeB vary with internal field. During initial magnetization of thermally demagnetized specimens signifiant viscosity occurs with melt spun NdFeB but is negligible with sintered NdFeB. Differences in mechanisms of magnetization account for this behaviour

  6. Hard magnetic property and δM(H) plot for sintered NdFeB magnet

    International Nuclear Information System (INIS)

    Gao, R.W.; Zhang, D.H.; Li, W.; Li, X.M.; Zhang, J.C.

    2000-01-01

    The hard magnetic properties and the interactions between the grains for sintered Nd 16 Fe 73 Co 5 B 6 magnets are investigated by using δM(H) plot technique. The results show that the δM(H) plot of NdFeB sintered magnet can explain the effects of the microstructure (size, shape and orientation of the grains) and the intergrain interactions on the hard magnetic properties of the magnet. However, the value of δM(H) is positive when the applied field is not strong enough, which means that the common δM(H) plot theory is not completely consistent with the sintered NdFeB magnet

  7. Magnetic properties of sintered high energy sm-co and nd-fe-b magnets

    Directory of Open Access Journals (Sweden)

    Talijan Nadežda M.

    2006-01-01

    Full Text Available Magnetic properties of permanent magnetic materials based on intermetallic compounds of Sm-Co and Nd-Fe-B are in direct dependence on the microstructure. In the first part of this paper, having in mind the importance of the regime of sintering and heat treatment to obtain the optimal magnetic structure, yet another approach in defining the most adequate technological parameters of the sintering process for applied heat treatment conditions was made. The goal of these investigations was to use the correlation that exists between sintering conditions (temperature and time and intensity of the diffraction peak of the (111 plane of the SmCo5 phase to optimize. In the second part a brief overview of high energy magnetic materials based on Nd-Fe-B is presented with special emphasis to the current research and development of high remanent nanocomposite magnetic materials based on Nd-Fe-B alloys with a reduced Nd content. Part of experimental results gained during research of the sintering process of SmCo5 magnetic materials were realized and published earlier. The scientific meeting devoted to the 60th anniversary of Frankel’s theory of sintering was an opportunity to show once more the importance and role of sintering in optimization of the magnetic microstructure of sintered Sm Co5 magnetic materials.

  8. Effects of sintering temperature on the mechanical properties of sintered NdFeB permanent magnets prepared by spark plasma sintering

    International Nuclear Information System (INIS)

    Wang, G.P.; Liu, W.Q.; Huang, Y.L.; Ma, S.C.; Zhong, Z.C.

    2014-01-01

    Sintered NdFeB-based permanent magnets were fabricated by spark plasma sintering (SPS) and a conventional method to investigate the mechanical and magnetic properties. The experimental results showed that sintered NdFeB magnet prepared by the spark plasma sintering (SPS NdFeB) possesses a better mechanical properties compared to the conventionally sintered one, of which the maximum value of bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively. The effects of sintering temperature on bending strength and Vickers hardness were investigated. It was shown that the bending strength firstly increases to the maximum value and then decreases with the increase of sintering temperature in a certain range. The investigations of microstructures and mechanical properties indicated that the unique sintering mechanism in the SPS process is responsible for the improvement of mechanical properties of SPS NdFeB. Furthermore, the relations between the mechanical properties and relevant microstructure have been analyzed based on the experimental fact. - Highlights: • Studied the sintering temperature effect on strengthening mechanism of NdFeB magnet firstly. • It showed that sintering temperature may effectively affect the mechanical properties. • The maximum bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively

  9. Effects of sintering temperature on the mechanical properties of sintered NdFeB permanent magnets prepared by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Wang, G.P., E-mail: wgp@jxnu.edu.cn [College of Physics and Communication Electronics, Jiangxi Normal University, Nanchang 330022 (China); Liu, W.Q. [Key Laboratory of Advanced Functional Materials Science and Engineering, Ministry of Education, Beijing University of Technology, Beijing 100022 (China); Huang, Y.L.; Ma, S.C.; Zhong, Z.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

    2014-01-15

    Sintered NdFeB-based permanent magnets were fabricated by spark plasma sintering (SPS) and a conventional method to investigate the mechanical and magnetic properties. The experimental results showed that sintered NdFeB magnet prepared by the spark plasma sintering (SPS NdFeB) possesses a better mechanical properties compared to the conventionally sintered one, of which the maximum value of bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively. The effects of sintering temperature on bending strength and Vickers hardness were investigated. It was shown that the bending strength firstly increases to the maximum value and then decreases with the increase of sintering temperature in a certain range. The investigations of microstructures and mechanical properties indicated that the unique sintering mechanism in the SPS process is responsible for the improvement of mechanical properties of SPS NdFeB. Furthermore, the relations between the mechanical properties and relevant microstructure have been analyzed based on the experimental fact. - Highlights: • Studied the sintering temperature effect on strengthening mechanism of NdFeB magnet firstly. • It showed that sintering temperature may effectively affect the mechanical properties. • The maximum bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively.

  10. Improvement of the microstructure and magnetic properties of sintered NdFeB permant magnets

    International Nuclear Information System (INIS)

    Vial, F.; Rozendaal, E.; Sagawa, M.

    1998-01-01

    A correlation between sintered NdFeB process, microstructure of the products at each step of the process and magnetic properties has been established. To increase (BH) max of sintered NdFeB magnets, the total rare-earth content in the alloy has to be decreased and to keep coercivity as high as possible, the unavoidable oxygen pick-up has to be substantially reduced. The composition improvements tend to create a high sensitivity to form abnormal grain growth which can potentially occur during the sintering operation. Special attention has been given to characterising, understanding the mechanisms and solving this defect which could affect the magnetic properties. In addition, the composition and each step of the process have been optimised to improve magnetic properties, thermal stability and corrosion resistance of the NdFeB permanent magnets. These collaborative studies have resulted in a significant improvement of both remanence and coercivity of the sintered NdFeB permanent magnets, covering a wide coercivity range from 800 to 2500 kA/m (10 to 35 kOe) with respective associated energy products of 400 to 270 kJ/m3 (52 to 35 MGOe). (orig.)

  11. Nanocrystalline NdFeB magnet prepared by mechanically activated disproportionation and desorption-recombination in-situ sintering

    International Nuclear Information System (INIS)

    Xiaoya, Liu; Yuping, Li; Lianxi, Hu

    2013-01-01

    The process of mechanically activated disproportionation and desorption-recombination in-situ sintering was proposed to synthesize highly densified nanocrystalline NdFeB magnet, and its validity was demonstrated by experimental investigation with the use of a Nd 16 Fe 76 B 8 (atomic ratio) alloy. Firstly, the as-cast alloy was disproportionated by mechanical milling in hydrogen, with the starting micron-sized Nd 2 Fe 14 B phase decomposed into an intimate mixture of nano-structured NdH 2.7 , Fe 2 B and α-Fe phases. The as-disproportionated alloy powders were compacted by cold pressing and then subjected to desorption-recombination in-situ sintering. The microstructure of both the as-disproportionated and the subsequently sintered samples was characterized by X-ray diffraction and electron transmission microscopy, respectively. The magnetic properties of the sintered samples were measured by using vibrating sample magnetometer. The results showed that, by vacuum sintering, not only was the powder compact consolidated, but also the as-disproportionated microstucture transformed into nanocrystalline Nd 2 Fe 14 B phase via the well-known desorption-recombination reaction, thus giving rise to nanocrystalline NdFeB magnet. In the present study, the optimal sintering parameters were found to be 780 °C×30 min. In this case, the coercivity, the remanence, and maximum energy product of the magnet sample achieved 0.8 T, 635.3 kA/m, and 106.3 kJ/m 3 , respectively. - Highlights: ► Nano-structured disproportionated NdFeB alloy powders by mechanical milling in hydrogen. ► Highly densified green magnet compact by cold pressing of as-disproportionated NdFeB alloy powders. ► Nanocrystalline NdFeB magnets by desorption-recombination in-situ sintering under vacuum. ► Magnetic properties significantly improved by relative density enhancement and nanocrystallization of Nd 2 Fe 14 B phase. ► The effects of sintering parameters on magnetic properties and the underlying

  12. Relation between Nd2Fe14B grain alignment and coercive force decrease ratio in NdFeB sintered magnets

    International Nuclear Information System (INIS)

    Matsuura, Yutaka; Hoshijima, Jun; Ishii, Rintaro

    2013-01-01

    It was found that the coercive force of NdFeB sintered magnets decreases as the Nd 2 Fe 14 B grain alignment improves. Because of this phenomenon, studies looked at the relation between this alignment and the coercive force decrease ratio. In experiments, it was expected that the coercive force of perfectly aligned magnet reached 0.7 of coercive force in istotropically aligned magnet. When it is postulated that the coercive force is determined by the Stoner–Wohlfarth model, coercive force increases as the alignment improves and it becomes difficult to explain our experimental data. On the other hand, when the coercive force is determined by magnetic domain wall motion, the coercive force decreases as the alignment improves and the coercive force of the perfectly aligned magnet reaches 1/√(2) of the isotropically aligned magnet. This tendency and value was very close to our data. It strongly suggests that the coercive force of NdFeB sintered magnets is determined by the domain wall motion. - Highlights: ► Coercive force of NdFeB sintered magnets decreases as grains alignment improves. ► Coercive force decrease ratio reaches −30% at the perfect aligned magnet. ►These experimental results are different from the Stoner–Wohlfarth model. ► The magnetic domain wall motion could explain this coercive force decrease ratio

  13. Nanocrystalline NdFeB magnet prepared by mechanically activated disproportionation and desorption-recombination in-situ sintering

    Energy Technology Data Exchange (ETDEWEB)

    Xiaoya, Liu; Yuping, Li [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Lianxi, Hu, E-mail: hulx@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2013-03-15

    The process of mechanically activated disproportionation and desorption-recombination in-situ sintering was proposed to synthesize highly densified nanocrystalline NdFeB magnet, and its validity was demonstrated by experimental investigation with the use of a Nd{sub 16}Fe{sub 76}B{sub 8} (atomic ratio) alloy. Firstly, the as-cast alloy was disproportionated by mechanical milling in hydrogen, with the starting micron-sized Nd{sub 2}Fe{sub 14}B phase decomposed into an intimate mixture of nano-structured NdH{sub 2.7}, Fe{sub 2}B and {alpha}-Fe phases. The as-disproportionated alloy powders were compacted by cold pressing and then subjected to desorption-recombination in-situ sintering. The microstructure of both the as-disproportionated and the subsequently sintered samples was characterized by X-ray diffraction and electron transmission microscopy, respectively. The magnetic properties of the sintered samples were measured by using vibrating sample magnetometer. The results showed that, by vacuum sintering, not only was the powder compact consolidated, but also the as-disproportionated microstucture transformed into nanocrystalline Nd{sub 2}Fe{sub 14}B phase via the well-known desorption-recombination reaction, thus giving rise to nanocrystalline NdFeB magnet. In the present study, the optimal sintering parameters were found to be 780 Degree-Sign C Multiplication-Sign 30 min. In this case, the coercivity, the remanence, and maximum energy product of the magnet sample achieved 0.8 T, 635.3 kA/m, and 106.3 kJ/m{sup 3}, respectively. - Highlights: Black-Right-Pointing-Pointer Nano-structured disproportionated NdFeB alloy powders by mechanical milling in hydrogen. Black-Right-Pointing-Pointer Highly densified green magnet compact by cold pressing of as-disproportionated NdFeB alloy powders. Black-Right-Pointing-Pointer Nanocrystalline NdFeB magnets by desorption-recombination in-situ sintering under vacuum. Black-Right-Pointing-Pointer Magnetic properties significantly

  14. Production of NdFeB powders by HDDR from sintered magnets

    International Nuclear Information System (INIS)

    Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G.; Campos, M.F. de

    2010-01-01

    The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd 2 Fe 14 B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

  15. Relation between Nd{sub 2}Fe{sub 14}B grain alignment and coercive force decrease ratio in NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Matsuura, Yutaka, E-mail: Yutaka_Matsuura@hitachi-metals.co.jp [Hitachi Metals Ltd., NEOMAX Division, 2-15-17 Egawa, Shimamoto-cho, Mishima-gun, Osaka 618-0013 (Japan); Hoshijima, Jun; Ishii, Rintaro [Hitachi Metals Ltd., NEOMAX Division, 2-15-17 Egawa, Shimamoto-cho, Mishima-gun, Osaka 618-0013 (Japan)

    2013-06-15

    It was found that the coercive force of NdFeB sintered magnets decreases as the Nd{sub 2}Fe{sub 14}B grain alignment improves. Because of this phenomenon, studies looked at the relation between this alignment and the coercive force decrease ratio. In experiments, it was expected that the coercive force of perfectly aligned magnet reached 0.7 of coercive force in istotropically aligned magnet. When it is postulated that the coercive force is determined by the Stoner–Wohlfarth model, coercive force increases as the alignment improves and it becomes difficult to explain our experimental data. On the other hand, when the coercive force is determined by magnetic domain wall motion, the coercive force decreases as the alignment improves and the coercive force of the perfectly aligned magnet reaches 1/√(2) of the isotropically aligned magnet. This tendency and value was very close to our data. It strongly suggests that the coercive force of NdFeB sintered magnets is determined by the domain wall motion. - Highlights: ► Coercive force of NdFeB sintered magnets decreases as grains alignment improves. ► Coercive force decrease ratio reaches −30% at the perfect aligned magnet. ►These experimental results are different from the Stoner–Wohlfarth model. ► The magnetic domain wall motion could explain this coercive force decrease ratio.

  16. Magnetic microstructure and magnetic properties of spark plasma sintered NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Y.L., E-mail: hyl1019_lin@163.com [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Wang, Y.; Hou, Y.H.; Wang, Y.L.; Wu, Y.; Ma, S.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Liu, Z.W.; Zeng, D.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Tian, Y.; Xia, W.X. [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhong, Z.C., E-mail: zzhong2014@sina.com [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

    2016-02-01

    Nanocrystalline NdFeB magnets were prepared by spark plasma sintering (SPS) technique using melt-spun ribbons as starting materials. A distinct two-zone structure with coarse grain zone and fine grain zone was formed in the SPSed magnets. Multi-domain particle in coarse grain zone and exchange interaction domain for fine grain zone were observed. Intergranular non-magnetic phase was favorable to improve the coercivity due to the enhancement of domain wall pinning effects and increased exchange-decouple. The remanent polarization of 0.83 T, coercivity of 1516 kA/m, and maximum energy product of 118 kJ/m{sup 3} are obtained for an isotropic magnet. - Highlights: • Nanocrystalline NdFeB magnets were prepared by spark plasma sintering technique. • Multi-domain particle and exchange interaction domain were observed. • Magnetic microstructure and their relation to the properties were investigated.

  17. Coercivity of Nd-Fe-B hot-deformed magnets produced by the spark plasma sintering method

    Directory of Open Access Journals (Sweden)

    Tetsuji Saito

    2017-05-01

    Full Text Available The effects of Nd-Cu alloy powder addition on the microstructures and magnetic properties of Nd-Fe-B hot-deformed magnets produced by the spark plasma sintering (SPS method were investigated. The addition of a small amount of Nd-Cu alloy powder, up to 2%, significantly increased the coercivity of the Nd-Fe-B hot-deformed magnets without deteriorating the crystallographic alignment of the Nd2Fe14B phase. The Nd-Fe-B hot-deformed magnet with 2% Nd-Cu alloy powder had the same remanence value as the Nd-Fe-B hot-deformed magnet without Nd-Cu alloy powder addition, but the magnet with 2% Nd-Cu alloy powder exhibited higher coercivity and a higher maximum energy product than the magnet without Nd-Cu alloy powder addition.

  18. The preparation of sintered NdFeB magnet with high-coercivity and high temperature-stability

    Energy Technology Data Exchange (ETDEWEB)

    Yan, G H; Chen, R J; Ding, Y; Guo, S; Lee, Don; Yan, A R, E-mail: yangh@nimte.ac.cn [Zhejiang province Key Laboratory of Magnetic Materials and Application Technology, Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China)

    2011-01-01

    The NdFeB magnets with high intrinsic coercivity have been produced by using the conventional powder metallurgy method (including SC, HD and JM) of sintered NdFeB magnets. The effects of grain boundary phases on the microstructure and magnetic properties of as-sintered and annealed magnets have been tried to investigate. Also the Curie temperature of the magnets was studied. By adopting suitable component ratio of some heavy rare-earth atoms and some micro-quantity additives, we have prepared high-coercivity sintered NdFeB magnets with magnetic properties of {sub j}H{sub c}=36.3kOe, B{sub r}=11.7kGs and (BH){sub max}=34.0MGOe. The temperature coefficient of residual magnetic flux of the magnets (between 20 and 200 deg. C) is -0.113%/deg. C, while the temperature coefficient of intrinsic coercivity -0.355%/deg. C. The Curie temperature of the magnets is about 342 deg. C.

  19. The preparation of sintered NdFeB magnet with high-coercivity and high temperature-stability

    International Nuclear Information System (INIS)

    Yan, G H; Chen, R J; Ding, Y; Guo, S; Lee, Don; Yan, A R

    2011-01-01

    The NdFeB magnets with high intrinsic coercivity have been produced by using the conventional powder metallurgy method (including SC, HD and JM) of sintered NdFeB magnets. The effects of grain boundary phases on the microstructure and magnetic properties of as-sintered and annealed magnets have been tried to investigate. Also the Curie temperature of the magnets was studied. By adopting suitable component ratio of some heavy rare-earth atoms and some micro-quantity additives, we have prepared high-coercivity sintered NdFeB magnets with magnetic properties of j H c =36.3kOe, B r =11.7kGs and (BH) max =34.0MGOe. The temperature coefficient of residual magnetic flux of the magnets (between 20 and 200 deg. C) is -0.113%/deg. C, while the temperature coefficient of intrinsic coercivity -0.355%/deg. C. The Curie temperature of the magnets is about 342 deg. C.

  20. Coercivity enhancement in Nd-Fe-B sintered permanent magnet by Dy nanoparticles doping

    Energy Technology Data Exchange (ETDEWEB)

    Liu, W.Q., E-mail: liuweiqiang77@hotmail.co [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Sun, H. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Yi, X.F. [Anhui Earth-panda Advance Magnetic Material Co., Ltd., Anhui 231500 (China); Liu, X.C.; Zhang, D.T. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Yue, M., E-mail: yueming@bjut.edu.c [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Zhang, J.X. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China)

    2010-07-02

    Nd-Fe-B permanent magnets with a small amount of Dysprosium (Dy) nanoparticles doping were prepared by conventional sintered method, and the microstructure and magnetic properties of the magnets were studied. Investigation shows that the coercivity rises gradually, while the remanence decreases simultaneously with increased Dy doping amount. As a result, the magnet with 1.5 wt.% Dy exhibits optimal magnetic properties. Further investigation presumed that Dy is enriched as (Nd, Dy){sub 2}Fe{sub 14}B phase in the surface region of the Nd{sub 2}Fe{sub 14}B matrix grains indicated by the enhancement of the magneto-crystalline anisotropy field of the Nd{sub 2}Fe{sub 14}B phase. As a result, the magnet doped with a small amount of Dy nanoparticles possesses remarkably enhanced coercivity without sacrificing its magnetization noticeably.

  1. Improved magnetic properties and thermal stabilities of Pr-Nd-Fe-B sintered magnets by Hf addition

    Science.gov (United States)

    Jiang, Qingzheng; Lei, Weikai; Zeng, Qingwen; Quan, Qichen; Zhang, Lili; Liu, Renhui; Hu, Xianjun; He, Lunke; Qi, Zhiqi; Ju, Zhihua; Zhong, Minglong; Ma, Shengcan; Zhong, Zhenchen

    2018-05-01

    Nd2Fe14B-type permanent magnets have been widely applied in various fields such as wind power, voice coil motors, and medical instruments. The large temperature dependence of coercivity, however, limits their further applications. We have systematically investigated the magnetic properties, thermal stabilities and coercivity mechanisms of the (Pr0.2Nd0.8)13Fe81-xB6Hfx (x=0, 0.5) nanocrystalline magnets fabricated by a spark plasma sintering (SPS) technique. The results indicate that the influence of Hf addition is significant on magnetic properties and thermal stabilities of the (PrNd)2Fe14B-type sintered magnets. It is shown that the sample with x = 0.5 at 300 K has much higher coercivity and remanent magnetization than those counterparts without Hf. The temperature coefficients of remanence (α) and coercivity (β) of the (Pr0.2Nd0.8)13Fe81-xB6Hfx magnets are improved significantly from -0.23 %/K, -0.57 %/K for the sample at x = 0 to -0.17 %/K, -0.49 %/K for the sample at x = 0.5 in the temperature range of 300-400 K. Furthermore, it is found out that the domain wall pinning mechanism is more likely responsible for enhancing the coercivity of the (Pr0.2Nd0.8)13Fe81-xB6Hfx magnets.

  2. The Effect of Nano-TiC Addition on Sintered Nd-Fe-B Permanent Magnets

    DEFF Research Database (Denmark)

    Mural, Zorjana; Kollo, Lauri; Xia, Manlong

    2017-01-01

    This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets....... It was found that introducing nano-TiC prior to jet milling was effective as the nanoparticles dispersed in the final alloy, concentcalcrating in the neodymium-rich phase of the magnets. Magnets with optimal properties were obtained with the addition of 1 wt% TiC nanoparticles. The hysteresis loop...

  3. Uniform magnetization reversal in dual main-phase (Ce,Nd)2Fe14B sintered magnets with inhomogeneous microstructure

    International Nuclear Information System (INIS)

    Zhang, Le-le; Li, Zhu-bai; Zhang, Xue-feng; Ma, Qiang; Liu, Yan-li; Li, Yong-feng; Zhao, Qian

    2017-01-01

    The element distribution and the magnetic properties were investigated in (Ce,Nd)–Fe–B sintered magnets prepared by mixing Nd 13.5 Fe 80 B 6.5 and Ce 9 Nd 4.5 Fe 80 B 6.5 powders with different mass ratios. Two main phases exist, but element diffusion is evident, and the chemical composition of the main phase is widely different from that of the master alloy. The Ce element tends to be expelled from the Ce-rich Re 2 Fe 14 B phase. Compared with the Ce-rich main phase, the Nd-rich Re 2 Fe 14 B phase is more stable in structure. Although the microstructure is inhomogeneous and the magnetocrystalline anisotropy is variable, the magnetization reversal is uniform in these dual main-phase magnets, which should ascribe to the existence of the exchange coupling, and magnetization reversal undergoes the nucleation of the reversed domain in irreversible magnetization. It is expected to further improve the coercivity by optimizing the distribution of the Nd-rich main phase in preparing the resource-saving (Ce,Nd) 2 Fe 14 B sintered magnets. (paper)

  4. Angular dependence of coercivity in isotropically aligned Nd-Fe-B sintered magnets

    Science.gov (United States)

    Matsuura, Yutaka; Nakamura, Tetsuya; Sumitani, Kazushi; Kajiwara, Kentaro; Tamura, Ryuji; Osamura, Kozo

    2018-05-01

    In order to understand the coercivity mechanism in Nd-Fe-B sintered magnets, the angular dependence of the coercivity of an isotropically aligned Nd15Co1.0B6Febal. sintered magnet was investigated through magnetization measurements using a vibrating sample magnetometer. These results are compared with the angular dependence calculated under the assumption that the magnetization reversal of each grain follows the Kondorskii law or, in other words, the 1/cos θ law for isotropic alignment distributions. The calculated angular dependence of the coercivity agrees very well with the experiment for magnetic fields applied between angles of 0 and 60°, and it is expected that the magnetization reversal occurs in each grain individually followed the 1/cos θ law. In contrast, this agreement between calculation and experiment is not found for anisotropic Nd-Fe-B samples. This implies that the coercivity of the aligned magnets depends upon the de-pinning of the domain walls from pinning sites. When the de-pinning occurs, it is expected that the domain walls are displaced through several grains at once.

  5. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    International Nuclear Information System (INIS)

    Xia, M.; Abrahamsen, A.B.; Bahl, C.R.H.; Veluri, B.; Søegaard, A.I.; Bøjsøe, P.; Millot, S.

    2017-01-01

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 10 4 ppm and 4·10 4 ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small. - Highlights: • It is found that the carbon from graphite crucibles will not influence the NdFeB. • The carbon from heptane mixed with NdFeB powder will react with the NdFeB, which breaks the magnetic properties of NdFeB. • Pressless process works well with graphite crucibles, without worrying that carbon has damage on magnets.

  6. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Xia, M., E-mail: maxi@dtu.dk [Department of Energy Conversion and Storage, DTU Risø Campus, Technical University of Denmark, Roskilde (Denmark); Abrahamsen, A.B. [Department of Wind Energy, DTU Risø campus, Technical University of Denmark, Roskilde (Denmark); Bahl, C.R.H. [Department of Energy Conversion and Storage, DTU Risø Campus, Technical University of Denmark, Roskilde (Denmark); Veluri, B.; Søegaard, A.I. [Grundfos A/S, DK-8850 Bjerringbro (Denmark); Bøjsøe, P. [Holm Magnetics APS, 2800 Kongens Lyngby (Denmark); Millot, S. [FJ Industries A/S, 5863 Ferritslev (Denmark)

    2017-01-15

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 10{sup 4} ppm and 4·10{sup 4} ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small. - Highlights: • It is found that the carbon from graphite crucibles will not influence the NdFeB. • The carbon from heptane mixed with NdFeB powder will react with the NdFeB, which breaks the magnetic properties of NdFeB. • Pressless process works well with graphite crucibles, without worrying that carbon has damage on magnets.

  7. Technique for recovering rare-earth metals from spent sintered Nd-Fe-B magnets without external heating

    Directory of Open Access Journals (Sweden)

    Ryo Sasai

    2016-06-01

    Full Text Available To selectively recover rare-earth metals with higher purity from spent sintered Nd-Fe-B magnets without external heating, we investigated the mechano-chemical treatment of spent sintered Nd-Fe-B magnet powder with a reaction solution of HCl and (COOH2 at room temperature. The results of various experiments showed that the mechano-chemical treatment with HCl and (COOH2 is very effective for recovering the rare-earth metals contained in spent sintered Nd-Fe-B magnet powder; the recovery rate and purity of the rare-earth metals were 95.3 and 95.0 mass%, respectively, under optimal conditions ([HCl] = 0.2 mol/dm3 and [(COOH2] = 0.25 mol/dm3.

  8. A preparation method and effects of Al–Cr coating on NdFeB sintered magnets

    International Nuclear Information System (INIS)

    Zheng, Jingwu; Lin, Min; Xia, Qingping

    2012-01-01

    A 50 μm Al–Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 °C. The morphology and composition of the Al–Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al–Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al–Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al–Cr coating moves positively from −0.67 to −0.48 V, which is in accordance with Nyquist and Bode plots. The Al–Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: ► The Al–Cr coating can be prepared by dipping in solution, shaking dry and heating. ► The coating morphology shows to be an intense overlapping structure. ► The barrier effect combines with passivation and cathodic protection. ► The anticorrosion abilities improve while magnetic properties change little. ► Compared with other surface treatments, this method is convenient and low cost.

  9. Temperature stability and corrosion behavior of sintered Nd-Dy-Fe-Co-TM-B magnets, TM:V,Mo (abstract)

    International Nuclear Information System (INIS)

    Adler, E.; Rodewald, W.; Wall, B.

    1991-01-01

    By simultaneous additions of Co and V or of Co and Mo the temperature stability of sintered Nd-Fe-Al-B magnets can be improved. 1--3 A partial substitution of Nd by Dy increases the coercivity by 1.4 kA/cm per wt. % Dy in the alloy, which results in strong coercivities at high temperatures. At 150 degree C, for instance, coercivities of about 9 kA/cm can be achieved. The magnetizing behavior is determined by nucleation of reversed domains. A complete magnetization requires a magnetizing field strength of about 25 kA/cm and does not depend on the coercive field strength. Although in Nd-Dy-Fe-Co-Mo-B magnets the Nd-rich Fe eutectic and the Nd 1.1 Fe 4 B 4 boride are replaced by the Nd 3 Co compound and the Mo 2 FeB 2 boride, respectively, the corrosion is similar to sintered Nd-Dy-Fe-B magnets. The corrosion rate at the 85 degree C--85% relative humidity test is much more determined by the surface treatment of the magnets

  10. Multiple recycling of NdFeB-type sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Zakotnik, M. [Department of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)], E-mail: miha.zakotnik@gmail.com; Harris, I.R.; Williams, A.J. [Department of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2009-02-05

    Some fully dense, sintered NdFeB-type magnets (employed in VCM disc drives) have been subjected to a recycling process using the hydrogen decrepitation (HD) process. After a brief milling treatment, the powder was aligned, pressed and re-sintered and this procedure was repeated four times with a progressive fall in the density and in the magnetic properties. The chemical analysis indicated that this was due to the progressive oxidation of the Nd-rich material and to some Nd loss by evaporation. The procedure was then repeated but with the addition (blending) of a fine powder of neodymium hydride after the first cycle. It was found that the addition of 1 at.% of neodymium at each stage was sufficient to maintain the density and the magnetic properties of the recycled magnets up to and including the 4th cycle. Inductively coupled plasma (ICP) and metallographic analysis indicated that the neodymium hydride additions compensated for the neodymium loss due to evaporation and to oxidation so that the proportion of Nd-rich material remained approximately constant. The additional amount of Nd{sub 2}O{sub 3} in the blended recycled magnets appeared to inhibit grain growth on the 3rd and 4th cycles when compared to that of the unblended magnets. The next challenge is to see if the process can be scaled-up to an industrial scale.

  11. A preparation method and effects of Al-Cr coating on NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Jingwu [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China); Lin, Min, E-mail: linm@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, 519 Road Zhuangshi, District Zhenghai, Ningbo 315201, People' s Republic of China (China); Xia, Qingping [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China)

    2012-11-15

    A 50 {mu}m Al-Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 Degree-Sign C. The morphology and composition of the Al-Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al-Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al-Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al-Cr coating moves positively from -0.67 to -0.48 V, which is in accordance with Nyquist and Bode plots. The Al-Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: Black-Right-Pointing-Pointer The Al-Cr coating can be prepared by dipping in solution, shaking dry and heating. Black-Right-Pointing-Pointer The coating morphology shows to be an intense overlapping structure. Black-Right-Pointing-Pointer The barrier effect combines with passivation and cathodic protection. Black-Right-Pointing-Pointer The anticorrosion abilities improve while magnetic properties change little. Black-Right-Pointing-Pointer Compared with other surface treatments, this method is convenient and low cost.

  12. Influences of Laser Spot Welding on Magnetic Property of a Sintered NdFeB Magnet

    Directory of Open Access Journals (Sweden)

    Baohua Chang

    2016-08-01

    Full Text Available Laser welding has been considered as a promising method to join sintered NdFeB permanent magnets thanks to its high precision and productivity. However, the influences of laser welding on the magnetic property of NdFeB are still not clear. In the present paper, the effects of laser power on the remanence (Br were experimentally investigated in laser spot welding of a NdFeB magnet (N48H. Results show that the Br decreased with the increase of laser power. For the same welding parameters, the Br of magnets, that were magnetized before welding, were much lower than that of magnets that were magnetized after welding. The decrease in Br of magnets after laser welding resulted from the changes in microstructures and, in turn, the deterioration of magnetic properties in the nugget and the heat affected zone (HAZ in a laser weld. It is recommended that the dimensions of nuggets and HAZ in laser welds of a NdFeB permanent magnet should be as small as possible, and the magnets should be welded before being magnetized in order to achieve a better magnetic performance in practical engineering applications.

  13. Multi-phase EBSD mapping and local texture analysis in NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Woodcock, T.G., E-mail: t.woodcock@ifw-dresden.de [IFW Dresden, Institute for Metallic Materials, PO Box 270116, 01171 Dresden (Germany); Gutfleisch, O. [IFW Dresden, Institute for Metallic Materials, PO Box 270116, 01171 Dresden (Germany)

    2011-02-15

    A combination of electron backscatter diffraction and energy-dispersive X-ray spectroscopy has been used to identify the crystal structure and composition of all the phases present in commercially available NdFeB sintered magnets and to map their spatial distribution. The Nd{sub 2}Fe{sub 14}B and NdO grains were shown to have low defect densities. The fcc Nd-rich and Nd{sub 2}O{sub 3} grains had intra-grain misorientation angles of up to 14{sup o}, which was shown to be due to defects. Large numbers ({approx}100) of data points for each phase were used to study texture in the NdO, Nd{sub 2}O{sub 3} and Nd{sub 2}Fe{sub 14}B phases. The Nd{sub 2}Fe{sub 14}B grains exhibited a <0 0 1> fibre texture. The Nd oxide phases showed no strong texture, which implied that no strongly preferred orientation relationships between those phases and Nd{sub 2}Fe{sub 14}B exist. The result was shown to be valid for optimally annealed samples exhibiting high coercivity and as-sintered samples exhibiting low coercivity.

  14. Hydrogen Decrepitation Press-Less Process Recycling of NdFeB sintered magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered...

  15. Effect of grain alignment distribution on magnetic properties in (MM, Nd)-Fe-B sintered magnets

    Science.gov (United States)

    Yu, Xiaoqiang; Yue, Ming; Zhu, Minggang; Liu, Weiqiang; Li, Yuqing; Xi, Longlong; Li, Jiajie; Zhang, Jiuxing; Li, Wei

    2018-03-01

    H cj of (MM x Nd1-x )-Fe-B sintered magnets decreases distinctly with x increasing when misch metal (MM) content (x) ranges from 0.3 to 1. Practical application is taken into consideration so that the (MM0.6Nd0.4)-Fe-B components are chosen to analyze the changes in behavior of the magnetic properties. Both Magnet II and Magnet III belong to (MM0.6Nd0.4)-Fe-B sintered magnets, however, it should be noted that Magnet II is prepared by the single alloying method (SAM) and Magnet III is prepared by the double main phase alloy method (DMPAM). Core-shell structures of the magnets prepared by DMPAM can result in the higher H cj and lower knee-point coercivity (H k) compared with that by SAM. Furthermore, for Magnet II, the abnormal grain growth contributes to a better grain alignment and smaller distribution coefficient (σ) defined as the degree of grain alignment, which will enforce a higher tendency of the H cj decreasing and H k increasing. The expression of their normalized coercivity h(σ) is deduced by combining Gao’s starting field model with Kronmüller’s nucleation mechanism. Based on the overall h(σ) ~ σ curve, the best desirable h(σ) value is calculated when σ  =  0.09. Theoretically, for Magnet III, the resultant larger σ should be attributed to the more uniform grain alignment. In addition, the deviations of grain size distributions on the c-plane become more remarkable with more MM concentrates, which can be presented by SEM images. Meanwhile, by means of the pole figures, it is also verified that the grain alignment distribution becomes much more diverse with x increasing. Therefore, it can be predicted whether the grain alignment distribution is significant for H k and H cj of (MM x Nd1-x )-Fe-B sintered magnets (x  ≠  0.6) prepared by SAM/DMPAM or not.

  16. Magnetic and structural properties of spark plasma sintered nanocrystalline NdFeB-powders

    Energy Technology Data Exchange (ETDEWEB)

    Wuest, H., E-mail: holger.wuest@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Bommer, L., E-mail: lars.bommer@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Weissgaerber, T., E-mail: thomas.weissgaerber@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Kieback, B., E-mail: bernd.kieback@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Technische Universität Dresden, Institute for Materials Science, Helmholtzstraße 7, 01069 Dresden (Germany)

    2015-10-15

    Near-stoichiometric NdFeB melt-spun ribbons have been subjected to spark plasma sintering varying the process temperature T{sub SPS} and pressure p{sub SPS} between 600 and 800 °C and 50–300 MPa, respectively. Produced bulk magnets were analyzed regarding microstructure and magnetic properties. For all samples the intrinsic coercivity H{sub c,J} gradually decreases with increasing sintering temperature and pressure, while residual induction B{sub r} increases simultaneously with sample density. Densities close to the theoretical limit were achieved for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. With increasing T{sub SPS} precipitations of Nd-rich and Fe-rich phases have been observed as a result of a decomposition of the hard magnetic Nd{sub 2}Fe{sub 14}B phase. Under optimum sintering conditions of p{sub SPS}=300 MPa and T{sub SPS}=650 °C high-density bulk magnets with H{sub c,J}=652 kA/m, B{sub r}=0.86 T and (BH){sub max}=106 kJ/m{sup 3} have been produced. - Highlights: • Consolidation close to the theoretical density for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. • Highest (BH){sub max} of 106 kJ/m{sup 3} for p{sub SPS}=300 MPa and T{sub SPS}=650 °C with 98% theo. • H{sub c,J} gradually decreases with increasing T{sub SPS}, while B{sub r} increases simultaneously with. • With increasing T{sub SPS}, Nd- and Fe-rich precipitations are observed. • Reduction in t{sub SPS} is economic but does not increase (BH){sub max} significantly.

  17. The effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets

    International Nuclear Information System (INIS)

    Mural, Zorjana; Kollo, Lauri; Xia, Manlong; Bahl, Christian R.H.; Abrahamsen, Asger Bech; Bez, Henrique Neves; Link, Joosep; Veinthal, Renno

    2017-01-01

    This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets. It was found that introducing nano-TiC prior to jet milling was effective as the nanoparticles dispersed in the final alloy, concentcalcrating in the neodymium-rich phase of the magnets. Magnets with optimal properties were obtained with the addition of 1 wt% TiC nanoparticles. The hysteresis loop for such magnets showed an improved shape and VSM analysis a coercivity value of 1188 kA/m, a remanence value of 0.96 T and a maximum energy product of 132 kJ/m 3 . The maximum working point and the Curie temperature of the developed magnets were 373 K and 623 K respectively. - Highlights: • Improvement of thermal stability of Nd-Fe-B magnets by introducing nano-TiC prior sintering is proposed. • The mechanism relies on nano-TiC particles behaving as grain growth inhibitors between thin RE-rich phase regions. • The concentration of up to 1 wt% of nano-TiC appears to increase coercivity without a significant decrease in remanence. • The maximum working point and the Curie temperature of the developed magnets are 373 K and 623 K respectively.

  18. The effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Mural, Zorjana, E-mail: zorjana.mural@ttu.ee [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia); Kollo, Lauri [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia); Xia, Manlong; Bahl, Christian R.H. [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Abrahamsen, Asger Bech [Department of Wind Energy, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Bez, Henrique Neves [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Link, Joosep [National Institute of Chemical Physics and Biophysics, Akadeemia tee 23, 12618 Tallinn (Estonia); Veinthal, Renno [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia)

    2017-05-01

    This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets. It was found that introducing nano-TiC prior to jet milling was effective as the nanoparticles dispersed in the final alloy, concentcalcrating in the neodymium-rich phase of the magnets. Magnets with optimal properties were obtained with the addition of 1 wt% TiC nanoparticles. The hysteresis loop for such magnets showed an improved shape and VSM analysis a coercivity value of 1188 kA/m, a remanence value of 0.96 T and a maximum energy product of 132 kJ/m{sup 3}. The maximum working point and the Curie temperature of the developed magnets were 373 K and 623 K respectively. - Highlights: • Improvement of thermal stability of Nd-Fe-B magnets by introducing nano-TiC prior sintering is proposed. • The mechanism relies on nano-TiC particles behaving as grain growth inhibitors between thin RE-rich phase regions. • The concentration of up to 1 wt% of nano-TiC appears to increase coercivity without a significant decrease in remanence. • The maximum working point and the Curie temperature of the developed magnets are 373 K and 623 K respectively.

  19. Coercivity enhancement in (Ce,Nd)-Fe-B sintered magnets prepared by adding NdH{sub x} powders

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Le-le [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Li, Zhu-bai, E-mail: lzbgj@163.com [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Ma, Qiang; Li, Yong-feng; Zhao, Qian [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Zhang, Xue-feng, E-mail: xuefeng056@163.com [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China)

    2017-08-01

    (Ce,Nd)-Fe-B sintered magnets were prepared by the addition of NdH{sub x} powders in Ce{sub 9}Nd{sub 4.5}Fe{sub 80}B{sub 6.5} powders. The coercivity is rather low in Ce{sub 9}Nd{sub 4.5}Fe{sub 80}B{sub 6.5} magnets, and Ce element prefers to distribute at the outer-layer of main phase (Ce,Nd){sub 2}Fe{sub 14}B. The investigation of scanning electron microscope shows that the addition of NdH{sub x} powders leads to the increase of Nd content at grain outer-layer of main phase owing to the element diffusion. Magnetization reversal undergoes the nucleation of reversed domain wall at grain outer-later, and the addition of NdH{sub x} powders leads to the increase in the nucleation field of reversed domain, giving rise to the significant improvement of coercivity. The larger amount addition of NdH{sub x} powders leads to the increase in the amount of intergranular phase, resulting in the decreases of the remanence, the squareness of demagnetization curve and the maximum energy product.

  20. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon...

  1. New developments in NdFeB-based permanent magnets

    International Nuclear Information System (INIS)

    Liu, Z.W.

    2011-01-01

    NdFeB based alloys have been used as permanent magnets for almost thirty years. The recent researches aim at optimizing the composition, microstructure and properties, reducing cost, and developing new processes. The demand for sintered magnet is increasing. Efforts are directed towards improving properties by controlling grain boundary diffusion, minimizing the rare earth (RE) content and also improving production yield. As for bonded magnets, to enhance remanence and energy product, nanocrystalline powders are employed. High thermal stability has been realized by mixing NdFeB with hard ferrite powders. For nanocrystalline and nano composite NdFeB based alloys, both compositional modification and microstructural optimization have been carried out. New approaches have also been proposed to prepare NdFeB magnets with idea structure. Surfactant assisted ball milling is a good top-down method to obtain nano sized hard magnetic particles and anisotropic nano flakes. Synthesis of NdFeB nanoparticles and NdFeB/Fe (Co) nano composite powders by bottom-up techniques, such as chemical reduction process and co-precipitation, has been successful very recently. To assemble nanocrystalline NdFeB powders or nanoparticles into bulk magnets, various novel consolidation processes including spark plasma sintering and high velocity press have been employed. Hot deformation can be selected as the process to achieve anisotropy in nanocrystalline magnets. (author)

  2. A preliminary electron backscattered diffraction study of sintered NdFeB-type magnets.

    Science.gov (United States)

    Lillywhite, S J; Williams, A J; Davies, B E; Harris, I R

    2002-03-01

    This paper reports, for the first time, the use of electron backscattered diffraction (EBSD) to study orientation in sintered NdFeB type magnets. The magnetic properties of NdFeB magnets are greatly improved if a strong crystallographic texture is firstly achieved, namely, the direction of the c-axis is along the direction of magnetization. A systematic survey of sample preparation techniques showed that samples that were mechanically polished and then etched gave the most reliable EBSD data. Analyses were made using both fully automated EBSD scans and by EBSD measurements taken after manual movement of the beam. The EBSD results are presented as secondary electron SEM micrographs, orientation images and 001 pole figures. For the selection of grains investigated, the deviation of the c-axis was shown to be between 10 degrees and 30 degrees from the ideal [001]//magnetization direction. It is demonstrated that EBSD is a valuable tool for characterizing the microstructure and texture relationships and for assessing the performance of the processing routes of NdFeB magnets.

  3. Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R. [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Williams, A.J., E-mail: a.j.williams@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2012-01-15

    Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10({+-}0.02) T and an intrinsic coercivity of 800 ({+-}16) kA m{sup -1} and giving a (BH){sub max} of 129({+-}2.5) kJ m{sup -3}. - Highlights: > Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. > Reaction pressure increases with increasing processing temperature. > Best magnetic properties achieved by processing at 880 deg. C.

  4. Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

    International Nuclear Information System (INIS)

    Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R.; Williams, A.J.

    2012-01-01

    Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10(±0.02) T and an intrinsic coercivity of 800 (±16) kA m -1 and giving a (BH) max of 129(±2.5) kJ m -3 . - Highlights: → Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. → Reaction pressure increases with increasing processing temperature. → Best magnetic properties achieved by processing at 880 deg. C.

  5. Production of NdFeB powders by HDDR from sintered magnets; Obtencao de pos de NdFeB por HDDR a partir de imas sinterizados

    Energy Technology Data Exchange (ETDEWEB)

    Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G. [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil). Lab. de Metalurgia e Materiais Ceramicos; Silva, B.F.A. da; Takiishi, H [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Campos, M.F. de [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil)

    2010-07-01

    The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd{sub 2}Fe{sub 14}B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

  6. Magnetic viscosity, susceptibility and fluctuation fields in sintered NdFeB

    International Nuclear Information System (INIS)

    Tomka, G.J.; Bissell, P.R.; O'Grady, K.; Chantrell, R.W.

    1990-01-01

    Magnetic viscosity and irreversible susceptibility of a sample of anisotropic sintered NdFeB have been measured using a vibrating sample magnetometer. The fluctuation field as a function of local field is found to decrease with increasing demagnetizing field with a dip at the coercivity. This behavior is compared with an existing computer model based on a non-interacting system of fine, uniaxial, randomly oriented particles

  7. Magnetic viscosity and texture in NdFeB magnets

    International Nuclear Information System (INIS)

    Martinez, J.C.; Missell, F.P.

    1988-01-01

    The dependence of the magnetic viscosity on texture can be used to study a model recently proposed by Givord and co-workers to describe the angular dependence of the coercive field in NdFeB magnets. We have measured the magnetic viscosity parameter S/sub v/ for samples of Magnequench (MQ) II and III as a function of magnetic field H and temperature T above room temperature. Near room temperature, S/sub v/ for MQ II is smaller than for MQ III, while for temperatures above ∼70 0 C, the opposite behavior is observed. This temperature dependence is discussed and compared with that observed in sintered NdFeB and NdDyFeB magnets

  8. Isotropic and anisotropic nanocrystalline NdFeB-based magnets prepared by spark plasma sintering and hot deformation

    International Nuclear Information System (INIS)

    Liu, Z.W.; Huang, Y.L.; Huang, H.Y.; Zhong, X.C.; Yu, Y.H.; Zeng, D.C.

    2011-01-01

    Isotropic and anisotropic NdFeB permanent magnets were prepared by Spark Plasma Sintering (SPS) and SPS followed hot deformation (HD), respectively, using melt spun NdFeB ribbons with various compositions as starting materials. It is found that, based on RE-rich composition, SPSed magnets sintered at low temperatures (<700 C) almost maintained the uniform fine grain structure inherited from rapid quenching. At higher temperatures, a distinct two-zone (coarse grain and fine grain zones) structure was formed in the SPSed magnets. The SPS temperature and pressure have important effects on the grain structure, which led to the variations in the magnetic properties. By employing low SPS temperature and high pressure, high-density magnets with negligible coarse grain zone and an excellent combination of magnetic properties can be obtained. For single phase NdFeB alloy, because of the deficiency of Nd-rich phases, it is relatively difficult to consolidate micro-sized melt spun powders into high density bulk magnet, but generally a larger particle size is beneficial to achieve better magnetic properties. Anisotropic magnets with a maximum energy product of approx. equal to 38 MGOe were produced by the SPS+HD process. HD did not lead to obvious grain growth and the two-zone structure still existed in the hot deformed magnets. The results indicated that nanocrystalline NdFeB magnets without significant grain growth and with excellent properties could be obtained by SPS and HD processes. (author)

  9. Effect Of DyMn Alloy-Powder Addition On Microstructure And Magnetic Properties Of NdFeB Sintered Magnets

    Directory of Open Access Journals (Sweden)

    Lee M.-W.

    2015-06-01

    Full Text Available Micostructural change and corresponding effect on coercivity of a NdFeB sintered magnet mixed with small amount of DyMn powder was investigated. In the sintered magnet mixed with the DyMn alloy-powder Dy-rich shell was formed at outer layer of the main grains, while Mn was mostly concentrated at Nd-rich triple junction phase (TJP, lowering melting temperature of the Nd-rich phase that eventually improved the microstructural characteristics of the gain boundary phase. The coercivity of a magnet increased more than 3.5 kOe by the mixing of the DyMn alloy-powder.

  10. Tuning Ce distribution for high performanced Nd-Ce-Fe-B sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Xiaodong [School of Materials Science and Engineering, Xi’an University of Technology, Xi’an 710048 (China); Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); Guo, Shuai; Chen, Kan; Chen, Renjie; Lee, Don [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China); You, Caiyin, E-mail: caiyinyou@xaut.edu.cn [School of Materials Science and Engineering, Xi’an University of Technology, Xi’an 710048 (China); Yan, Aru, E-mail: aruyan@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Science, Ningbo 315201 (China)

    2016-12-01

    A dual-alloy method was applied to tune the distribution of Ce for enhancing the performance of Nd-Ce-Fe-B sintered magnets with a nominal composition of (Nd{sub 0.75}Ce{sub 0.25}){sub 30.5}Fe{sub bal}Al{sub 0.1}Cu{sub 0.1}B. In comparison to the single alloy of (Nd{sub 0.75}Ce{sub 0.25}){sub 30.5}Fe{sub bal}Al{sub 0.1}Cu{sub 0.1}B, the coercivity was enhanced from 10.3 kOe to 12.1 kOe and the remanence was increased from 13.1 kG to 13.3 kG for the magnets with a dual-alloy method. In addition, the remanence temperature coefficient α and coercivity temperature coefficient β were also slightly improved for the magnet with the dual alloys. The results of microstructure characterizations show the uniform distribution of Ce for the magnet with a single alloy, and the coexistence of the Ce-rich and Ce-lean regions for the magnet with the dual alloys. In combinations with the nucleation of reversal domains and magnetic recoil curves, the property enhancement of magnets with a dual-alloy method was well explained. - Highlights: • Improved magnetic properties were obtained in dual-alloy magnet. • This is due to the tuning of Ce distribution and the change in microstructure. • The magnetic hardening effect can be observed in dual-alloy magnet.

  11. Technological parameter effect on properties of sintered hard-magnetic type Nd-Fe-B materials

    International Nuclear Information System (INIS)

    Rastegaev, V.S.; Stepanova, G.I.; Gudim, Z.Yu.

    1989-01-01

    The effect of each technological operation on manufacturing hard magnets from Nd-Fe-B alloys on properties of sintered permanent magnets is studied. It is noted that violation of the metting regime can result in burn-up of boron and rare earths, and violation of the grinding mode-formation of nonmagnetic powder fractions, etc. Special attention is paid to material protection against oxidation by introducing passivating additions and creating of particular conditions for alloy sintering and heat treatment

  12. Processing and physical metallurgy of NdFeB and other R.E. magnets

    International Nuclear Information System (INIS)

    Ormerod, J.

    1985-01-01

    The background to the developmetn of NdFeB-based permanent magnets is described. The processing of NdFeB permanent magnets is outlined and compared with the production of SmCo-based permanent magnets. Some metallographic observations of sintered NdFeB magnets are presented. Finally, the improvement and future development of NdFeB and related permanent magnet materials are discussed

  13. Microstructural and electrochemical characterization of Ni/Ti/sub 2/N composite coating for sintered NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Ali, A.; Ahmad, A.; Deen, K.M.; Ahmad, R.

    2009-01-01

    Sintered NdFeB magnets have complex microstructure that makes them susceptible to corrosion in humid or moist environments. The paper presents the anticorrosion characteristics of a novel Ni/Ti/sub 2/N composite coating applied through electrodeposition and cathodic arc physical vapour deposition (CAPVD) to sintered NdFeB permanent magnets. The performance of composite coating was evaluated in simulated marine environment with the help of dc polarization techniques. The rate of coating degradation was also determined by employing ac electrochemical impedance spectroscopy (EIS). The coating morphology and surface chemistry were studied with scanning electron microscope (SEM). X-ray diffraction (XRD) was used for identification of component phases in the coating-substrate system. The results showed that the composite coating provided an adequately improved corrosion protection to the sintered NdFeB magnets in the simulated marine environment compared to the earlier reported ceramic and metallic coatings. The composite coating did not damage the magnetic properties of coating-substrate system that remained at par with the ceramic and nickel coating having copper interlayer. (author)

  14. Grain boundary engineering in sintered Nd-Fe-B permanent magnets for efficient utilization of heavy rare earth elements

    Energy Technology Data Exchange (ETDEWEB)

    Loewe, Konrad

    2016-10-18

    The first part of the thesis investigates the diffusion of rare-earth (RE) elements in commercial sintered Nd-Fe-B based permanent magnets. A strong temperature dependence of the diffusion distance and resulting change in magnetic properties were found. A maximum increase in coercivity of ∼+350 kA/m using a Dy diffusion source occurred at the optimum annealing temperature of 900 C. After annealing for 6 h at this temperature, a Dy diffusion distance of about 4 mm has been observed with a scanning Hall probe. Consequently, the maximum thickness of grain boundary diffusion processed magnets with homogeneous properties is also only a few mm. The microstructural changes in the magnets after diffusion were investigated by electron microscopy coupled with electron probe microanalysis. It was found that the diffusion of Dy into sintered Nd-Fe-B permanent magnets occurs along the grain boundary phases, which is in accordance with previous studies. A partial melting of the Nd-Fe-B grains during the annealing process lead to the formation of so - called (Nd,Dy)-Fe-B shells at the outer part of the grains. These shells are μm thick at the immediate surface of the magnet and become thinner with increasing diffusion distance towards the center of the bulk. With scanning transmission electron microscopy coupled with electron probe analysis a Dy content of about 1 at.% was found in a shell located about 1.5 mm away from the surface of the magnet. The evaluation of diffusion speeds of Dy and other RE (Tb, Ce, Gd) in Nd-Fe-B magnets showed that Tb diffuses significantly faster than Dy, and Ce slightly slower than Dy, which is attributed to differences in the respective phase diagrams. The addition of Gd to the grain boundaries has an adverse effect on coercivity. Exemplary of the heavy rare earth element Tb, the nano - scale elemental distribution around the grain boundaries after the diffusion process was visualized with high resolution scanning transmission electron microscopy

  15. Design and fabrication of sintered Nd-Fe-B magnets with a low temperature coefficient of intrinsic coercivity

    Directory of Open Access Journals (Sweden)

    Cui X.G.

    2009-01-01

    Full Text Available To decrease the temperature coefficients of sintered Nd-Fe-B magnets, the influencing factors on temperature coefficients, especially the reversible temperature coefficient β of intrinsic coercivity Hcj, were analyzed. The results showed that the absolute value of β decreased with increasing Hcj and also the ratio of microstructure parameter c to Neff, indicating that the increase of magnetocrystalline anisotropy field HA and c/Neff can effectively decrease the absolute value of β. On the basis of this analysis, a sintered Nd-Fe-B magnet with a low temperature coefficient of Hcj was fabricated through composition design, and the value of β was only -0.385%/ºC in the temperature interval of 20-150ºC.

  16. Plasma sprayed Nd-Fe-B permanent magnets

    International Nuclear Information System (INIS)

    Willson, M.; Bauser, S.; Liu, S.; Huang, M.

    2003-01-01

    This study demonstrated that the plasma spray deposition method is an alternative process for producing Nd-Fe-B magnets in addition to the two existing principal processes: the powder metallurgy process for producing sintered Nd-Fe-B magnets and the melt spinning process for bonded Nd-Fe-B magnets. Plasma spray is a potentially better process for producing magnetic parts with complicated shape, large area, thin thickness, small dimension, or unusual geometry. High intrinsic coercivity greater than 15 kOe was readily obtained for Nd 16 Dy 1 Fe 76 B 7 even in the as-deposited condition when the substrate was preheated. The plasma spray process contains only three steps: melting, crushing, and plasma spray, which is much simpler than the powder metallurgy and melt spinning processes. Without preheating the substrate, the coercivity was usually very low (∼0.1 kOe) in the as-deposited condition and it increased to 10 to >15 kOe after anneal. Evidence of magnetocrystalline anisotropy was observed in plasma sprayed Nd 15 Dy 1 Fe 77 B 7 magnets when the substrate was not preheated. It is believed that a crystal texture was developed during the plasma spray as a result of the existence of a temperature gradient in the solidifying melt

  17. Effects of Dy and Nb on the magnetic properties and corrosion resistance of sintered NdFeB

    International Nuclear Information System (INIS)

    Yu, L.Q.; Wen, Y.H.; Yan, M.

    2004-01-01

    Dy and Nb were added into the sintered NdFeB magnets with the aim of improving their magnetic properties and corrosion resistance. It was found that intrinsic coercivity of magnets is promoted whilst remanence is reduced as a result of Dy addition. Simultaneous addition of Dy and Nb not only gives rise to greatly improved coercivity, but also suppresses the undesirable effect of Dy on the remanence. The optimum magnetic properties were achieved when 1.0% Dy and 1.5% Nb were incorporated. Moreover, corrosion resistance of NdFeB magnets improves with the increase in the content of Dy and Nb

  18. Effect of Partial Substitution of Neodymium with Praseodymium on the Magnetic and Process Properties of Sintered Magnets of Type NdFeB

    Science.gov (United States)

    Dormidontov, N. A.; Dormidontov, A. G.; Lileev, A. S.; Kamynin, A. V.; Lukin, A. A.

    2017-01-01

    The effect of substitution of neodymium with praseodymium in sintered magnets of type NdFeB on their magnetic and process properties in the concentration range of [Pr] = 0 - 13 wt.% is studied. The special features of milling of the alloys, sintering processes and heat treatments in the production of magnets containing praseodymium are discussed. Hysteresis characteristics of B r ≥ 1.2 T, H cJ ≥ 1200 kA/m, H cb ≥ 880 kA/m, H k ≥ 960 kA/m, and BH max ≥ 280 kJ/m3 are obtained for magnets with composition (in wt.%) 33 Nd, 10 Pr, 1.5 (Ti + Al + Cu), 1.3 B, the remainder Fe.

  19. Development of NdFeB magnet through hydrogen decrepitation

    International Nuclear Information System (INIS)

    Akhtar, S.; Farooque, M.; Haider, A.; Ahmad, Z.

    2009-01-01

    Neodymium based magnets are the powerful permanent magnet of today. This paper will discuss iron based rare earth magnets. NdFeB sintered magnet material has been developed. The magnets are produced by powder metallurgy route involving hydrogen decrepitation technique for making fine powder. After melting and casting, the NdFeB alloy is subject to hydrogen atmosphere. Hydrogen slowly absorbs into the solid alloy and makes it brittle, which upon milling becomes fine powder. Hydrogen is then removed by placing the powder at temperature around 800 deg. C under vacuum. Then the powders are pressed under isostatic conditions and sintered at temperature range of 1020-1050 deg. C. Post sintering is done at 800 deg. C and 580 deg. C followed by quenching. Energy product in the range of 8 MGOe is achieved. (author)

  20. Production and corrosion resistance of NdFeBZr magnets with an improved response to thermal variations during sintering

    International Nuclear Information System (INIS)

    Yu, L.Q.; Zhong, X.L.; Zhang, Y.P.; Yan, Y.G.; Zhen, Y.H.; Zakotnik, M.

    2011-01-01

    This study describes an attempt to produce NdFeB magnets that are insensitive to the sintering temperature. It was found that addition of Zr to NdFeB magnets significantly augmented the thermal stability of this magnetic material during sintering at high temperature even at industrial scale. The best sintered magnets were produced by jet-milling the powder (to achieve an average 3.4 μm particle size), and then aligned, pressed and sintered under argon at 1100 o C for 3 h followed by appropriate heat treatment. The magnetic properties of the resulting magnets were: (BH) m =403.8 kJ m -3 (±4.7 kJ m -3 ), B r =1430 mT (±9 mT) and i H c =907 kA m -1 (±12 kA m -1 ). Large grain growth, in excess of 100 μm in the Zr-free magnets, was observed during sintering at 1100 o C. This did not occur in the presence of Zr. These observations imply that the sensitivity of this class of magnets to high sintering temperatures is greatly reduced by Zr addition. Corrosion resistance of NdFeB was therefore significantly improved by the addition of small amounts of Zr. - Research highlights: →This study describes an attempt to produce NdFeB magnets that are insensitive to the sintering temperature. → It was found that addition of Zr to NdFeB magnets significantly augmented the thermal stability of this magnetic material during sintering at high temperature; even at industrial scale. → The magnetic properties of the resulting magnets were: (BH) m =403.8 kJ m -3 (±4.7 kJ m -3 ), B r =1430 mT (±9 mT) and i H c =907 kA m -1 (±12 kA m -1 ).

  1. Improved magnetic properties and fracture strength of NdFeB by dehydrogenation

    Energy Technology Data Exchange (ETDEWEB)

    Yan, M. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)]. E-mail: mse_yanmi@dial.zju.edu.cn; Yu, L.Q. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Wu, J.M. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Cui, X.G. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

    2006-11-15

    Effects of the dehydrogenation of the hydrogen decrepitated (HD) powders on the magnetic properties and the fracture strength of sintered NdFeB magnets were studied. It was found that the lattice parameters and the crystal phase of NdFeB changed significantly with the various hydrogen contents of the resultant HD powders due to the different degrees of dehydrogenation. The magnetic properties and fracture strength increased with decreasing hydrogen content, reaching the maximum increases of 200% for both intrinsic coercivity and bending strength, which can be ascribed to the improved microstructure of the sintered NdFeB magnets. The hydrogen remaining in the HD powders diffused out and affected drastically the grain and grain boundaries by the hydrogen out-take channel during the subsequent sintering process.

  2. Improved magnetic properties and fracture strength of NdFeB by dehydrogenation

    International Nuclear Information System (INIS)

    Yan, M.; Yu, L.Q.; Wu, J.M.; Cui, X.G.

    2006-01-01

    Effects of the dehydrogenation of the hydrogen decrepitated (HD) powders on the magnetic properties and the fracture strength of sintered NdFeB magnets were studied. It was found that the lattice parameters and the crystal phase of NdFeB changed significantly with the various hydrogen contents of the resultant HD powders due to the different degrees of dehydrogenation. The magnetic properties and fracture strength increased with decreasing hydrogen content, reaching the maximum increases of 200% for both intrinsic coercivity and bending strength, which can be ascribed to the improved microstructure of the sintered NdFeB magnets. The hydrogen remaining in the HD powders diffused out and affected drastically the grain and grain boundaries by the hydrogen out-take channel during the subsequent sintering process

  3. Progress of sintered NdFeB permanent magnets by the diffusion of non-rare earth elements and their alloy compounds

    Directory of Open Access Journals (Sweden)

    Lyu Meng

    2017-12-01

    Full Text Available It has been found that the coercivity (HC and corrosivity of sintered NdFeB magnets are closely related to the components and microstructure of their intergranular phase.The traditional smelting NdFeB magnets with adding heavy rare earth elements can modify intergranular phase to improve the HC and corrosion resistance of magnets.However,it makes the additives be homogenously distributed on the main phase,and causes magnetic decrease and cost increase.With the addition of non-rare earth materials into grain boundary,the microstructure of intergranular phase as well as its electrochemical potential and wettability can be optimized.As a result,the amount of heavy rare earth elements and cost of magnets could be reduced whilst the HC and corrosion resistance of magnets can be improved.This paper summarized the research on regulating the components and the microstructure of intergranular phase in sintered NdFeB magnets by non-rare earth metals and compounds,and its influence on coercivity and corrosion resistance.

  4. Improved HDDR processing route for production of anisotropic powder from sintered NdFeB type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Williams, A.J.; Harris, I.R.; Walton, A., E-mail: a.walton@bham.ac.uk

    2014-01-15

    The hydrogenation disproportionation desorption recombination (HDDR) process has been investigated as a possible means of producing bonded magnets from used NdFeB-type sintered magnets with compositions, Nd{sub 13.4}Dy{sub 0.8}Al{sub 0.7}Nb{sub 0.3}Fe{sub 78.5}B{sub 6.3} and Nd{sub 12.5}Dy{sub 1.8}Al{sub 0.9}Nb{sub 0.6}Co{sub 5.0}Fe{sub 72.8}B{sub 6.4} (atomic%). It has been shown that by increasing the processing temperature, an increase in the equilibrium pressure for disproportionation and in the overall reaction time was observed. The magnetic properties of the lower Dy content magnet were affected significantly by the change in processing temperature with a peak in properties observed at 880 °C producing magnetic powder with a remanence of 1.08 (±0.02) T, a coercivity of 840 (±17) kA m{sup −1}, and a maximum energy product of 175 (±2.5) kJ m{sup −3}. Further work on magnets with a significantly higher Dy content has shown that simultaneous processing of sintered magnets with varying compositions can be achieved by increasing the hydrogen pressure, however a range of magnetic properties are produced depending on the initial compositions of the samples in the input feed. - Highlights: • Reduced oxidation during the HDDR processing in this work compared to the previous paper resulted in a powder with a higher coercivity. • Increasing the hydrogen pressure for disproportionation allowed for Dy, Co rich NdFeB compositions to be processed. • Mixed compositions (which will be typical from “real scrap”) can be processed simultaneously in the same equipment. • Mixed feeds produced lower magnetic properties due to overprocessing of the low Dy content compositions.

  5. Micromagnetic simulation of the orientation dependence of grain boundary properties on the coercivity of Nd-Fe-B sintered magnets

    Directory of Open Access Journals (Sweden)

    Jun Fujisaki

    2016-05-01

    Full Text Available This paper is focused on the micromagnetic simulation study about the orientation dependence of grain boundary properties on the coercivity of polycrystalline Nd-Fe-B sintered magnets. A multigrain object with a large number of meshes is introduced to analyze such anisotropic grain boundaries and the simulation is performed by combining the finite element method and the parallel computing. When the grain boundary phase parallel to the c-plane is less ferromagnetic the process of the magnetization reversal changes and the coercivity of the multigrain object increases. The simulations with various magnetic properties of the grain boundary phases are executed to search for the way to enhance the coercivity of polycrystalline Nd-Fe-B sintered magnets.

  6. Hydrogen Decrepitation Press-Less Process recycling of NdFeB sintered magnets

    Science.gov (United States)

    Xia, Manlong; Abrahamsen, Asger B.; Bahl, Christian R. H.; Veluri, Badrinath; Søegaard, Allan I.; Bøjsøe, Poul

    2017-11-01

    A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d 100 μm. The coercivity reached Hci = 957 kA/m being 86% of the original N48M material without addition of rare earth elements.

  7. Magnetic properties and thermal stability of MnBi/NdFeB hybrid bonded magnets

    International Nuclear Information System (INIS)

    Cao, S.; Yue, M.; Yang, Y. X.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.; Guo, Z. H.; Li, W.

    2011-01-01

    Magnetic properties and thermal stability were investigated for the MnBi/NdFeB (MnBi = 0, 20, 40, 60, 80, and 100 wt.%) bonded hybrid magnets prepared by spark plasma sintering (SPS) technique. Effect of MnBi content on the magnetic properties of the hybrid magnets was studied. With increasing MnBi content, the coercivity of the MnBi/NdFeB hybrid magnets increases rapidly, while the remanence and maximum energy product drops simultaneously. Thermal stability measurement on MnBi magnet, NdFeB magnet, and the hybrid magnet with 20 wt.% MnBi indicates that both the NdFeB magnet and the MnBi/NdFeB hybrid magnet have a negative temperature coefficient of coercivity, while the MnBi magnet has a positive one. The (BH) max of the MnBi/NdFeB magnet (MnBi = 20 wt.%) is 5.71 MGOe at 423 K, which is much higher than 3.67 MGOe of the NdFeB magnet, indicating a remarkable improvement of thermal stability.

  8. Magnetism in grain-boundary phase of a NdFeB sintered magnet studied by spin-polarized scanning electron microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Kohashi, Teruo, E-mail: teruo.kohashi.fc@hitachi.com; Motai, Kumi [Central Research Laboratory, Hitachi, Ltd., Hatoyama, Saitama 350-0395 (Japan); Nishiuchi, Takeshi; Hirosawa, Satoshi [Magnetic Materials Research Laboratory, Hitachi Metals Ltd., Osaka 618-0013 (Japan)

    2014-06-09

    The magnetism in the grain-boundary phase of a NdFeB sintered magnet was measured by spin-polarized scanning electron microscopy (spin SEM). A sample magnet was fractured in the ultra-high-vacuum chamber to avoid oxidation, and its magnetizations in the exposed grain-boundary phase on the fracture surface were evaluated through the spin polarization of secondary electrons. Spin-SEM images were taken as the fracture surface was milled gradually by argon ions, and the magnetization in the grain-boundary phase was quantitatively obtained separately from that of the Nd{sub 2}Fe{sub 14}B phase. The obtained magnetization shows that the grain-boundary phase of this magnet has substantial magnetization, which was confirmed to be ferromagnetic.

  9. Effect of cerium on the corrosion behaviour of sintered (Nd,Ce)FeB magnet

    Science.gov (United States)

    Yang, Lijing; Bi, Mengxue; Jiang, Jianjun; Ding, Xuefeng; Zhu, Minggang; Li, Wei; Lv, Zhongshan; Song, Zhenlun

    2017-06-01

    For the balanced consumption of rare-earth elements, cerium (Ce) was partially used for NdFeB magnets instead of Nd. The corrosion behaviour of the (Nd,Ce)FeB magnet with different Ce contents in 3.5% NaCl solution was investigated by SEM, XRD, EDS and electrochemical tests. After immersion, the weight loss was calculated and the magnetic properties of the samples were measured. Results showed that Ce affected the corrosion of the (Nd,Ce)FeB magnet. Compared with the NdFeB magnet without Ce but of the same grade as the magnetic energy product, (Nd,Ce)FeB magnet showed better corrosion resistance. With increased Ce content, the corrosion resistances and magnetic properties of (Nd,Ce)FeB magnets were investigated.

  10. Microstructure and Magnetic Properties of NdFeB Sintered Magnets Diffusion-Treated with Cu/Al Mixed Dyco Alloy-Powder

    Directory of Open Access Journals (Sweden)

    Lee M.-W.

    2017-06-01

    Full Text Available We investigated the microstructural and magnetic property changes of DyCo, Cu + DyCo, and Al + DyCo diffusion-treated NdFeB sintered magnets. The coercivity of all diffusion treated magnet was increased at 880ºC of 1st post annealing(PA, by 6.1 kOe in Cu and 7.0 kOe in Al mixed DyCo coated magnets, whereas this increment was found to be relatively low (3.9 kOe in the magnet coated with DyCo only. The diffusivity and diffusion depth of Dy were increased in those magnets which were treated with Cu or Al mixed DyCo, mainly due to comparatively easy diffusion path provided by Cu and Al because of their solubility with Ndrich grain boundary phase. The formation of Cu/Al-rich grain boundary phase might have enhanced the diffusivity of Dy-atoms. Moreover, relatively a large number of Dy atoms reached into the magnet and mostly segregated at the interface of Nd2Fe14B and grain boundary phases covering Nd2Fe14B grains so that the core-shell type structures were developed. The formation of highly anisotropic (Nd, Dy2Fe14B phase layer, which acted as the shell in the core-shell type structure so as to prevent the reverse domain movement, was the cause of enhancing the coercivity of diffusion treated NdFeB magnets. Segregation of cobalt in Nd-rich TJP followed by the formation of Co-rich phase was beneficial for the coercivity enhancement, resulting in the stabilization of the metastable c-Nd2O3 phase.

  11. Metal Injection Molding (MIM of NdFeB Magnets

    Directory of Open Access Journals (Sweden)

    Hartwig T.

    2014-07-01

    Full Text Available Due to the increased and unstable prices for Rare Earth elements there are activities to develop alternative hard magnetic materials. Reducing the amount of material necessary to produce complex sintered NdFeB magnets can also help to reduce some of the supply problem. Metal Injection Molding (MIM is able to produce near net shape parts and can reduce the amount of finishing to achieve final geometry. Although MIM of NdFeB has been patented and published fairly soon after the development of the NdFeB magnets there has never been an industrial production. This could be due to the fact that MIM was very young at that time and hardly developed. Thus, the feasibility of the process needs to be revaluated. This paper presents results of our work on determining the process parameters influencing the magnetic properties of the sintered magnets as well as the shrinkage during processing. The role of binder and powder loading on the alignment of the particles as well as on the carbon and oxygen contamination was examined.

  12. The analysis of adhesion failure between Ni-coating and sintered NdFeB substrate

    Energy Technology Data Exchange (ETDEWEB)

    Hengxiu, Y; Yong, D; Zhenlun, S, E-mail: yanghengxiu@nimte.ac.cn [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 315201 (China)

    2011-01-01

    Ni-coating was widely used to protect the sintered NdFeB magnet from corrosion by Watt electro-deposition solution. However, the protection failure always occurs due to poor adhesion strength between Ni-coating and NdFeB substrate. In present work, the adhesion strength of the Ni-coating on NdFeB substrate was measured by vertical tensile method to strip Ni-coating from NdFeB substrate. The results revealed that the adhesion failure was occurred in the side of the NdFeB substrate due to a weak zone sometimes shown cracks located inside of NdFeB substrate, rather than in the interface between Ni-coating and NdFeB substrate. Comparing with cross section morphology of NdFeB magnet after pretreatment, it is concluded that the crack could be formed during the electro-deposition process. The effect of the pH value of bath on adhesion strength indicated that the crack could be induced due to electrochemical hydrogenation of NdFeB substrate during electro-deposition.

  13. Effect of crystal alignment on the remanence of sintered NdFeB magnets

    International Nuclear Information System (INIS)

    Kawai, T.; Ma, B.M.; Sankar, S.G.; Wallace, W.E.

    1990-01-01

    Nd 15.4 Fe 77.8 B 6.8 magnets of various degrees of crystal alignment have been prepared by the conventional powder metallurgy technique. The alignment of these magnets have been determined by x-ray diffraction and fitting the standard deviation of a Gaussian distribution for the relative intensity versus the angle between the normals of (hkl) and the tetragonal c axis. The standard deviation is a good indicator for crystal alignment. An aligning field of 8 kOe is found to be essential to obtain a well-aligned NdFeB magnet. The remanence of sintered magnets is directly affected by the crystal alignment. Furthermore, the effect of crystal alignment on the remanence follows the theoretical prediction of the Stoner--Wohlfarth model. Below the spin reorientation temperature, the effect of crystal alignment on the shape of hysteresis loop becomes more significant. The remanences extrapolated from first and second quadrant of the hysteresis loops have been found to be consistent with the prediction of Stoner--Wohlfarth model

  14. Effect of cerium on the corrosion behaviour of sintered (Nd,Ce)FeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Lijing [CAS Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Bi, Mengxue [CAS Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Nano Science and Technology Institute, University of Science and Technology of China, Hefei 230026 (China); Jiang, Jianjun; Ding, Xuefeng [CAS Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhu, Minggang; Li, Wei [Functional Materials Research Institute, Central Iron & Steel Research Institute, Beijing 100081 (China); Lv, Zhongshan [Ningbo Shuo Teng new material Co., Ltd., Cixi 315301 (China); Song, Zhenlun, E-mail: songzhenlun@nimte.ac.cn [CAS Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2017-06-15

    Highlights: • A little Ce could promote the magnets for a better corrosion resistance. • With increased Ce contents, the corrosion resistances of magnets decrease. • As the corrosion developed, the magnetic properties decreased. - Abstract: For the balanced consumption of rare-earth elements, cerium (Ce) was partially used for NdFeB magnets instead of Nd. The corrosion behaviour of the (Nd,Ce)FeB magnet with different Ce contents in 3.5% NaCl solution was investigated by SEM, XRD, EDS and electrochemical tests. After immersion, the weight loss was calculated and the magnetic properties of the samples were measured. Results showed that Ce affected the corrosion of the (Nd,Ce)FeB magnet. Compared with the NdFeB magnet without Ce but of the same grade as the magnetic energy product, (Nd,Ce)FeB magnet showed better corrosion resistance. With increased Ce content, the corrosion resistances and magnetic properties of (Nd,Ce)FeB magnets were investigated.

  15. Preparation and characterization of amorphous SiO2 coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Xu, J.L.; Xiao, Q.F.; Mei, D.D.; Zhong, Z.C.; Tong, Y.X.; Zheng, Y.F.; Li, L.

    2017-01-01

    Amorphous SiO 2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the “coral reef” like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 µm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO 2 and a few amorphous Fe 2 O 3 and Nd 2 O 3 . The amorphous SiO 2 coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees. - Highlights: • Amorphous SiO 2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation. • The coatings presented excellent thermal shock resistance. • The corrosion resistance could be enhanced by one order of magnitude. • The MAO coatings slightly decreased the magnetic properties of the NdFeB samples.

  16. The effect of CuAl addition on the magnetic property, thermal stability and corrosion resistance of the sintered NdFeB magnets

    Science.gov (United States)

    Liu, Y. L.; Liang, J.; He, Y. Ch.; Li, Y. F.; Wang, G. F.; Ma, Q.; Liu, F.; Zhang, Y.; Zhang, X. F.

    2018-05-01

    To improve the coercivity of the Nd-Fe-B sintered magnets, the Cu29.8Al70.2 (at.%) powders with low melting point were introduced into the Nd-Fe-B magnets. The magnetic properties, microstructure, thermal stability and corrosion behavior of the sintered magnets with different amount of Cu29.8Al70.2 (0,0.25,0.50,0.75,1.0 wt.%) were investigated. When the amount of doped Cu29.8Al70.2 was less than 0.75 wt.%, the coercivity was improved, especially that of the magnets with 0.25 wt.% Cu29.8Al70.2, markedly increased to 13.97 kOe from 12.67 kOe (without CuAl). The improvement of magnetic properties could be attributed to enhanced wettability between Nd2Fe14B phase and Nd-rich phase and decreased exchange coupling between grains, which depended on the optimization of grain boundary microstructure and their distribution by codoping Cu and Al. With the addition of 0-1.0 wt.% Cu29.8Al70.2 powders, the reversible temperature coefficients of remanence and coercivity of the magnets could be also improved. The corrosion resistances was also found to be improved through small addition of Cu29.8Al70.2 powder in 3.5 wt.% NaCl solution by electrochemical and immersion tests, which could be due to the enhancement of the Nd-rich intergranular phase by addition Cu29.8Al70.2.

  17. On the angular dependence of the coercivity of NdFeB hard magnets

    International Nuclear Information System (INIS)

    Jahn, L.; Christoph, V.; Pastuschenko, J.S.

    1989-01-01

    In order to test the model assumptions on hard magnetic properties of sintered NdFeB magnets, a comparison of the measured and calculated values of the magnetization and remanence coercivities H C and H R , respectively, as a function of the angle between texture axis and external field θ in Nd 16 Fe 76 B 8 and (Nd 0.9 Tb 0.1 ) 16 Fe 76 B 8 is given and explained qualitatively

  18. Preparation and characterization of amorphous SiO{sub 2} coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Xu, J.L., E-mail: jlxu@nchu.edu.cn [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Xiao, Q.F.; Mei, D.D. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Zhong, Z.C., E-mail: zzhong2014@sina.com [The Institute for Rare Earth Magnetic Materials and Devices, Jiangxi University of Science and Technology, Ganzhou 341000 (China); Tong, Y.X. [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Zheng, Y.F., E-mail: yfzheng@pku.edu.cn [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Li, L. [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China)

    2017-03-15

    Amorphous SiO{sub 2} coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the “coral reef” like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 µm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO{sub 2} and a few amorphous Fe{sub 2}O{sub 3} and Nd{sub 2}O{sub 3}. The amorphous SiO{sub 2} coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees. - Highlights: • Amorphous SiO{sub 2} coatings were prepared on sintered NdFeB magnets by micro-arc oxidation. • The coatings presented excellent thermal shock resistance. • The corrosion resistance could be enhanced by one order of magnitude. • The MAO coatings slightly decreased the magnetic properties of the NdFeB samples.

  19. Magnetic properties, microstructure and corrosion behavior of (Pr,nd)12.6Fe81.3B6.1-type sintered magnets doped with (Pr,nd)30Fe62Ga8

    Science.gov (United States)

    Ni, Junjie; Zhang, Zhenyu; Liu, Ying; Jia, Zhengfeng; Huang, Baoxu; Yin, Yibin

    2016-10-01

    NdFeB sintered magnets with (Pr,Nd)30Fe62Ga8 were prepared by a binary powder blending method and their magnetic properties, microstructure and corrosion behavior were investigated. Addition of 3 wt% (Pr,Nd)30Fe62Ga8 was found to be the most effective for improving (BH)max and iHc of the magnets. The increase in both magnetic parameters was related to the alteration in microstructure. However, in other samples the occurrence of micropore and the aggregation of intergranular phases harmed the magnetic properties. Such disadvantageous microstructure features also caused higher corrosion current density, thus decreasing the corrosion resistance of the sample with higher additive content. In addition, the Ga-containing intergranular phases that are more stable than the (Pr,Nd)-rich phase formed in the additive doped magnets, leading to better corrosion resistance of the 3 wt% additives doped sample in comparison with the contrastive sample.

  20. Metal Injection Molding (MIM) of NdFeB Magnets

    OpenAIRE

    Hartwig T.; Lopes L.; Wendhausen P.; Ünal N.

    2014-01-01

    Due to the increased and unstable prices for Rare Earth elements there are activities to develop alternative hard magnetic materials. Reducing the amount of material necessary to produce complex sintered NdFeB magnets can also help to reduce some of the supply problem. Metal Injection Molding (MIM) is able to produce near net shape parts and can reduce the amount of finishing to achieve final geometry. Although MIM of NdFeB has been patented and published fairly soon after the development of ...

  1. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    International Nuclear Information System (INIS)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-01-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB. - Highlights: • The same thick Al, SiC and SiC/Al films are deposited on NdFeB by magnetron sputtering. • 510 nm SiC/Al bilayer films can improve the corrosion resistance of the NdFeB evidently. • Al buffer layer improves effectively the surface roughness of the SiC thin film. • SiC/Al bilayer films do not deteriorate the magnetic properties of NdFeB.

  2. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Yiqin [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Li, Heqin, E-mail: lhqjs@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Zuo, Min; Tao, Lei; Wang, Wei [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Zhang, Jing; Tang, Qiong [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); School of Electronic Science and Applied Physics, Hefei University of Technology, Hefei 230009 (China); Bai, Peiwen [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China)

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB. - Highlights: • The same thick Al, SiC and SiC/Al films are deposited on NdFeB by magnetron sputtering. • 510 nm SiC/Al bilayer films can improve the corrosion resistance of the NdFeB evidently. • Al buffer layer improves effectively the surface roughness of the SiC thin film. • SiC/Al bilayer films do not deteriorate the magnetic properties of NdFeB.

  3. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    Science.gov (United States)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB.

  4. Coercivity enhancement of NdFeB sintered magnets by low melting point Dy{sub 32.5}Fe{sub 62}Cu{sub 5.5} alloy modification

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Liping; Ma, Tianyu, E-mail: maty@zju.edu.cn; Zhang, Pei; Jin, Jiaying; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

    2014-04-15

    To improve coercivity without sacrificing other magnetic performance of NdFeB sintered magnets, a low melting point Dy{sub 32.5}Fe{sub 62}Cu{sub 5.5} alloy was introduced as an intergranular additive. Magnetic properties and microstructure of the magnets with different Dy{sub 32.5}Fe{sub 62}Cu{sub 5.5} contents were studied. At the optimum addition of 3 wt%, coercivity H{sub cj} was enhanced from 12.7 to 15.2 kOe, the maximum magnetic energy product (BH){sub max} was simultaneously increased from 46.6 to 47.8 MG Oe, accompanied by a slight reduction in remanence B{sub r}. Further investigation on microstructure and grain boundary composition indicated that the enhanced H{sub cj} and (BH){sub max} could be attributed to the refined and uniform 2:14:1 phase grains, continuous grain boundaries and a (Nd,Dy){sub 2}Fe{sub 14}B hardening shell surrounding the 2:14:1 phase grains. - Highlights: • Low melting-point Dy{sub 32.5}Fe{sub 62}Cu{sub 5.5} alloy was introduced to NdFeB magnets. • The doped magnet exhibits enhanced coercivity and maximum energy product. • (Nd,Dy){sub 2}Fe{sub 14}B shell was expected to form in the surface of Nd{sub 2}Fe{sub 14}B grains. • The continuous grain boundary layer formed between neighboring Nd{sub 2}Fe{sub 14}B grains.

  5. NdFeB magnets with zero temperature coefficient of induction

    International Nuclear Information System (INIS)

    Ma, B.M.; Narasimhan, K.S.V.L.; Hurt, J.C.

    1986-01-01

    Temperature compensation for the induction of NdFeB type magnets has been investigated. A computer assisted alloy selection method was adopted to identify composition of zero temperature coefficient of induction over -50 to 200 0 C. Selected alloys were processed into magnet by the conventional powder metallurgy method. The experimental temperature coefficient on the sintered magnet correlated with the prediction satisfactory. Holmium is an essential ingredient required for temperature compensation of NdFeB magnets. A magnet, (Nd/sub 0.23/Ho/sub 0.64/Dy/sub 0.13/)/sub 15/Fe/sub 79/B/sub 6/ with B/sub r/ of 7,700 Gauss, H/sub c/ of 7,700 Oe, H/sub ci/ of 20,600 Oe, Bh/sub max/ of 14.8 MGOe and temperature coefficient of -0.029% per 0 C over -50 to +150 was obtained

  6. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    Science.gov (United States)

    Xia, M.; Abrahamsen, A. B.; Bahl, C. R. H.; Veluri, B.; Søegaard, A. I.; Bøjsøe, P.; Millot, S.

    2017-01-01

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 104 ppm and 4·104 ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small.

  7. Effect of Stabilization Heat Treatment on Time-Dependent Polarization Losses in Sintered Nd-Fe-B Permanent Magnets

    Directory of Open Access Journals (Sweden)

    Tuominen S.

    2013-01-01

    Full Text Available Some companies in the motor and generator industry utilizing sintered NdFeB magnets have adopted pre-ageing heat treatment in order to improve the stability of the magnets. The parameters of this stabilization heat treatment are based mainly on assumptions rather than on any published research results. In this work, the effects of pre-ageing treatment on the time-dependent polarization losses of two different types of commercial sintered NdFeB magnets were studied. The material showing the squarer J(H curve did not benefit from the pre-ageing treatment, since it seems to be stable under a certain critical temperature. In contrast, a stabilizing effect was observed in the material showing rounder J(H curve. After the stabilization heat treatment, the polarization of the magnets was found to be at lower level, but unchanged over a certain period of time. The length of this period depends on the temperature and the duration of the pre-ageing treatment. In addition, our analysis reveals that the stabilization heat treatment performed in an open circuit condition does not stabilize the magnet uniformly.

  8. The microstructure and magnetic properties of melt-spun Fe 76Nd 16B 8 magnetic materials

    Science.gov (United States)

    Hadjipanayis, G. C.; Dickenson, R. C.; Lawless, K. R.

    1986-02-01

    The origin of magnetic hardening has been examined in melt-spun Fe 76Nd 16B 8 samples heat-treated at around 700°C. Microstructure studies show the same phases as in sintered magnets consisting of Fe 14Nd 2B, Fe 4NdB 4 and two high-Nd content phases. These phases exist in both equiaxed and faceted crystallites of submicron size. Lorentz microscopy shows domain walls which end at grain boundaries indicating that they are pinned there.

  9. Corrosion of NdFeB permanent magnet materials

    International Nuclear Information System (INIS)

    Warren, G.W.; Gao, G.; Li, Q.

    1991-01-01

    NdFeB is an important class of new magnetic materials, however corrosion resistance is a serious concern and literature on the electrochemical behavior of NdFeB is scarce. This paper reports the results of an electrochemical investigation of the corrosion behavior of sintered NdFeB magnets obtained from three manufacturers. Linear polarization (cyclic voltammetry) experiments were conducted in aqueous solutions ranging in pH from 0.7 to 13.5. A limited degree of passivation was observed in all solutions which is believed to be due to the formation of a complex Fe-Nd oxide and/or hydroxide film. The presence of a small amount of chloride ion, 10 to 100 ppm, shows only a slight effect, but higher concentrations (1000 ppm) cause a total breakdown in passivity and a dramatic increase in anodic current. The cathodic potential sweep shows an abrupt and unusual oxidation process, giving rise to an oxidation peak not commonly seen. This peak may result from dissolution of the film or preferential attack of intergranular phases

  10. Laboratory scale fabrication of Nd-Fe-B sintered magnets

    International Nuclear Information System (INIS)

    Rodrigues, Daniel; Beneduce Neto, Flavio; Landgraf, Fernando Jose Gomes; Neiva, Augusto Camara; Romero, Sergio; Missell, Frank Patrick

    1992-01-01

    Results are presented on magnetic properties of Nd-Fe-B sauntered magnets produced from 1 kg of alloy caste in vacuum induction furnace. The fabrication viability of these magnets, with properties similar to the commercial magnets, and the influence of particle size in the energy product, through the effect on the H k field, is confirmed

  11. Corrosion behaviour of Nd-Fe-B permanent magnets

    International Nuclear Information System (INIS)

    Mummert, K.; El-Aziz, A.M.; Barkleit, G.; Schultz, L.; Rodewald, W.

    2000-01-01

    The corrosion behaviour of Nd-Fe-B permanent magnetic alloys as well as of single phases of these alloys have been investigated in sulphuric acid at room temperature and humid air at 150 C using mass loss and electrochemical techniques. Scanning electron microscopy and scanning probe microscopy were used to study the surface topography. The electrostatic surface potential was examined by scanning probe microscopy using tapping mode. A correlation between the electrostatic surface potential and the corrosion rate of these alloys was found. The higher the value of the electrostatic surface potential of the intergranular phases the higher is the corrosion sensitivity. The strength of the corrosion attack on the phases of sintered permanent magnetic alloys is as follows: Ferromagnetic phase < B-rich phase < Nd-rich phase. The differences in the chemical composition as well as in the preparation of these magnetic alloys have distinct influence on the corrosion resistance of the magnetic Nd-Fe-B alloys. (orig.)

  12. Coercivity degradation caused by inhomogeneous grain boundaries in sintered Nd-Fe-B permanent magnets

    Science.gov (United States)

    Chen, Hansheng; Yun, Fan; Qu, Jiangtao; Li, Yingfei; Cheng, Zhenxiang; Fang, Ruhao; Ye, Zhixiao; Ringer, Simon P.; Zheng, Rongkun

    2018-05-01

    Quantitative correlation between intrinsic coercivity and grain boundaries in three dimensions is critical to further improve the performance of sintered Nd-Fe-B permanent magnets. Here, we quantitatively reveal the local composition variation across and especially along grain boundaries using the powerful atomic-scale analysis technique known as atom probe tomography. We also estimate the saturation magnetization, magnetocrystalline anisotropy constant, and exchange stiffness of the grain boundaries on the basis of the experimentally determined structure and composition. Finally, using micromagnetic simulations, we quantify the intrinsic coercivity degradation caused by inhomogeneous grain boundaries. This approach can be applied to other magnetic materials for the analysis and optimization of magnetic properties.

  13. Improvement of the magnetic property, thermal stability and corrosion resistance of the sintered Nd-Fe-B magnets with Dy{sub 80}Al{sub 20} addition

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Beibei; Li, Xiangbin; Liang, Xiaolin [School of Physics and Technology, Wuhan University, Wuhan, Hubei (China); Yan, Gaolin, E-mail: gaolinyan@whu.edu.cn [School of Physics and Technology, Wuhan University, Wuhan, Hubei (China); Chen, Kan; Yan, Aru [Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang (China)

    2017-05-01

    To improve the coercivity and thermal stability of the Nd-Fe-B sintered magnets simultaneously, the Dy{sub 80}Al{sub 20} (at%) powders with low melting point were introduced into the Nd-Fe-B magnets. Additionally, the magnetic properties, microstructure and thermal stability of the sintered magnets with different amounts of Dy{sub 80}Al{sub 20} were investigated. By adding a small amount of Dy{sub 80}Al{sub 20}, the coercivity was significantly increased from 12.72 to 21.75 kOe. As indicated by the microstructure analysis, a well-developed core-shell structure was formed in the magnets with the addition of Dy{sub 80}Al{sub 20}. The improvement of magnetic properties could be attributed to the refined and uniform matrix phase, continuous grain boundaries and a (Nd, Dy){sub 2}Fe{sub 14}B hardening shell surrounding the matrix phase grains. With the addition of 0–4 wt% Dy{sub 80}Al{sub 20} powder, the reversible temperature coefficients of remanence (α) and coercivity (β) of the magnets could be improved from −0.117 to −0.108%/°C and −0.74 to −0.66%/°C in the range of 20–100 °C, respectively. Additionally, the irreversible loss of magnetic flux (hirr) decreased sharply as Dy{sub 80}Al{sub 20} powder was added. The results of temperature-dependent magnetic properties suggest that, the thermal stability of the magnets was effectively improved with the intergranular addition of Dy{sub 80}Al{sub 20} alloy. Also, the corrosion resistance was found to be improved through small addition of Dy{sub 80}Al{sub 20} powders This was partly due to the stability enhancement of the (Pr, Nd)-rich intergranular phase by Dy{sub 80}Al{sub 20}. - Highlights: • We successfully introduced the Dy{sub 80}Al{sub 20} alloy into the Nd-Fe-B magnets. • The magnetic properties and thermal stability of the Nd-Fe-B magnets were improved. • The corrosion resistance of the Nd-Fe-B magnets were improved.

  14. Relations microstructure - magnetic properties - squareness factor of PrFeB and NdFeB sintered magnets prepared with hydrogen

    International Nuclear Information System (INIS)

    Perigo, Elio Alberto

    2009-01-01

    In this work, it has firstly been evaluated the preparation of Pr 16 Fe 76 B 8 sintered permanent magnets (% at.) by means of high-energy milling using a planetary ball mill. The influence of both milling speed and time has been verified. The best magnetic properties [J R = (1.02 ± 0.02) T, μ 0J H c = (1.42 ± 0.03) T and (BH) max = (200 ± 4) kJm -3 ] have been found for a permanent magnet prepared with the magnetic alloy milled during 75 minutes using a rotational milling speed of 200 rpm. In order to improve the remanence, the hydrogen decrepitation process time has been reduced from 60 minutes to 2 minutes. In this case, it has been obtained a sintered magnet with J R = (1.14 ± 0.02) T, μ 0J H c = (1.44 ± 0.03) T and (BH) max = (250 ± 5) kJm -3 due to the improvement of crystallographic alignment of the hard magnetic phase. During such investigation, a new methodology to quantify the parameter has been developed. Subsequently, for the first time, a quantitative correlation between the microstructure and the squareness factor in anisotropic sintered RE 16 Fe 76 B 8 (RE = Nd or Pr) magnets has been proposed. The presented expression utilizes the mean size, the mean elongation and the mean roundness of the hard magnetic grains as well as their respective standard deviations. The squareness factor can be improved with a microstructure with rounder grains and with a sharp grain size distribution. The grain size homogeneity is more important to enhance the squareness factor compared to grain shape homogeneity. Furthermore, it has also been verified that the annealing after sintering improves the grain shape homogeneity and the milling enhances the grain size homogeneity. Moreover, the effect of the temperature on the squareness factor of anisotropic sintered magnets has also been evaluated. Such parameter is mainly controlled by the sample's microstructure, in agreement with the proposed expression. Furthermore, a quantitative correlation between the maximum

  15. Trapped magnetic field in a (NdFeB)–(MgB2) pair-type bulk magnet

    International Nuclear Information System (INIS)

    Aldica, Gheorghe; Burdusel, Mihail; Badica, Petre

    2014-01-01

    Highlights: • Dense MgB 2 discs were obtained by ex-situ Spark Plasma Sintering. • A NdFeB–MgB 2 pair-type bulk magnet was tested for different working conditions. • The polarity of the NdFeB permanent magnet influences macro flux jumps of MgB 2 . • Trapped field of the pair was 2.45 T (20 K) and 3.3 T (12 K). - Abstract: Superconducting bulk discs, S, of 20 mm in diameter and 3.5 or 3.3 mm thickness of MgB 2 (pristine or added with cubic BN, respectively) with density above 97% were prepared by Spark Plasma Sintering. Discs were combined in a pair-type sandwich-like arrangement with a permanent NdFeB axially magnetised magnet, PM (∼0.5 T). Measurement of the trapped field, B tr , with temperature, time, and the reduction rate of the applied magnetic field was performed using a Hall sensor positioned at the centre between the superconductor and the permanent magnet. It is shown that the permanent magnet with certain polarity favors higher trapped field of the superconductor owing to suppression of flux jumps specific for high density MgB 2 samples. The B tr of the PM–S pair was 2.45 T (20 K) and 3.3 T (12 K)

  16. Boundary structure modification and magnetic properties of Nd-Fe-B sintered magnets by co-doping with Dy{sub 2}O{sub 3}/S powders

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Fang [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Guo, Leichen [School of Engineering Technology, Purdue University, West Lafayette, Indiana 47907 (United States); Li, Ping [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Zhao, Xuzhe [School of Engineering Technology, Purdue University, West Lafayette, Indiana 47907 (United States); Sui, Yanli [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Guo, Zhimeng, E-mail: guozhimengustb@163.com [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Gao, Xuexu [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2017-05-01

    In this paper, the effect of Dy{sub 2}O{sub 3}/S co-doping on the magnetic properties and microstructure was studied in Nd-Fe-B sintered magnets. With S co-doping, the coercivity increased due to grain boundary modification and Dy selective introduction. Continuous grain boundary phases were formed in the co-doped magnets with smaller grain size. The average grain size after a doping of 0.2 wt% S is 7.25 µm, which is approximately 2.37 µm smaller than that of the S-free sintered magnets(9.62 µm). The coercivity of the Dy{sub 2}O{sub 3}/0.2 wt% S co-doped magnets could be increased from 20.9 to 22.8 kOe with changing the remanence and the maximum magnetic energy product slightly. S precipitates in the Nd-rich phases were hexagonal Nd{sub 2}O{sub 2}S phase. Dy avoided the Nd{sub 2}O{sub 2}S phase in the triple junction region, resulting in more available Dy atoms diffusing into the Nd{sub 2}Fe{sub 14}B phase grains to enhance the anisotropy field. Dy-saving was achieved by forming Nd{sub 2}O{sub 2}S phase in the Dy{sub 2}O{sub 3}/S co-doped magnets. - Highlights: • The average grain size of Dy{sub 2}O{sub 3}/S co-doped magnets is 2.37 μm smaller than that of Dy{sub 2}O{sub 3} doped magnets. • The Dy atoms avoid the Nd{sub 2}O{sub 2}S phases and more of them become available to diffuse into the Nd{sub 2}Fe{sub 14}B phases. • The coercivity reaches maximum when S content is 0.2 wt%, 9% higher than the 20.9 kOe coercivity of the S-free magnets.

  17. Structure and magnetic properties of hot deformed Nd2Fe14B magnets doped with DyHx nanoparticles

    Science.gov (United States)

    Wang, C. G.; Yue, M.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.

    2016-04-01

    Commercial NdFeB powders mixed with DyHx nanoparticles are hot pressed and hot deformed into anisotropic magnets by Spark Plasma Sintering (SPS). The hot deformed magnet exhibits strong c-axis crystallographic texture. The coercivity of the magnet doped with 1.0 wt% DyHx is increased by 66.7%, compared with the magnet without DyHx, while the remanence decreases only by 3%. TEM observation shows that there exists a continuous (Nd,Dy)2Fe14B layer between Nd-rich phase and NdFeB main phase.

  18. Local profile dependence of coercivity in (MM0.3Nd0.7)-Fe-B sintered magnets

    Science.gov (United States)

    Yu, Xiaoqiang; Zhu, Minggang; Liu, Weiqiang; Li, Wei; Sun, Yachao; Shi, Xiaoning; Yue, Ming

    2018-03-01

    Two magnets with the same nominal composition of (MM0.3Nd0.7)-Fe-B (Marked as A) and [(La0.27Ce0.53Pr0.03Nd0.17)0.3Nd0.7]-Fe-B (Marked as B) were prepared using traditional powder metallurgical process, respectively. In order to point out the difference between two magnets, the magnetic properties, microstructure and magnetic domain of both magnets were investigated. Both magnets have the same elements, but different raw materials of misch-metal (MM) and La/Ce/Pr/Nd pure metal, which induces different magnetic properties. The magnet A with Br of 13.1 kGs, Hcj of 7.6 kOe, (BH)max of 37.8 MGOe and magnet B with Br of 13.4 kGs, Hcj of 5.8 kOe, (BH)max of 34.5 MGOe are obtained. Although both magnets have the similar Br, magnet A has higher coercivity than that of magnet B. According to refined results of characteristic X-ray diffraction peaks, there is a hard magnetic main phase with higher magnetic anisotropy field (HA) in magnet A and opposite case happens on magnet B. SEM images demonstrate that magnet A has more continuous RE-rich phase and smaller grain size compared to that of magnet B, which contributes to enhancing the coercivity. In addition, two main phases of [Nd0.82(La, Ce)0.18]-Fe-B and [Nd0.75(La, Ce)0.25]-Fe-B were detected by the EDX calculation, and the two main phases in both magnets were observed by magnetic domains again. Compared to magnet B, 2:14:1 main phases in magnet A contain more [Nd0.82(La, Ce)0.18]-Fe-B main phases and less [Nd0.75(La, Ce)0.25]-Fe-B main phases, which also leads to higher coercivity due to the different HA among Nd2Fe14B, La2Fe14B and Ce2Fe14B phases. Therefore, it is concluded that MM substitution could exhibit better magnetic properties than (La0.27Ce0.53Pr0.03Nd0.17)-metal substitution. Furthermore, applications of MM are beneficial to fabricate (MM, Nd)-Fe-B permanent magnets with lower cost.

  19. Trapped magnetic field in a (NdFeB)–(MgB{sub 2}) pair-type bulk magnet

    Energy Technology Data Exchange (ETDEWEB)

    Aldica, Gheorghe [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania); Burdusel, Mihail [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania); Faculty of Materials Science and Engineering, ‘‘Politehnica’’ University of Bucharest, Splaiul Independentei 316, 060042 Bucharest (Romania); Badica, Petre, E-mail: badica2003@yahoo.com [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania)

    2014-10-15

    Highlights: • Dense MgB{sub 2} discs were obtained by ex-situ Spark Plasma Sintering. • A NdFeB–MgB{sub 2} pair-type bulk magnet was tested for different working conditions. • The polarity of the NdFeB permanent magnet influences macro flux jumps of MgB{sub 2}. • Trapped field of the pair was 2.45 T (20 K) and 3.3 T (12 K). - Abstract: Superconducting bulk discs, S, of 20 mm in diameter and 3.5 or 3.3 mm thickness of MgB{sub 2} (pristine or added with cubic BN, respectively) with density above 97% were prepared by Spark Plasma Sintering. Discs were combined in a pair-type sandwich-like arrangement with a permanent NdFeB axially magnetised magnet, PM (∼0.5 T). Measurement of the trapped field, B{sub tr}, with temperature, time, and the reduction rate of the applied magnetic field was performed using a Hall sensor positioned at the centre between the superconductor and the permanent magnet. It is shown that the permanent magnet with certain polarity favors higher trapped field of the superconductor owing to suppression of flux jumps specific for high density MgB{sub 2} samples. The B{sub tr} of the PM–S pair was 2.45 T (20 K) and 3.3 T (12 K)

  20. On the cooling rate of strip cast ingots for sintered NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yu, L.Q. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Yan, M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)]. E-mail: mse_yanmi@dial.zju.edu.cn; Wu, J.M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Luo, W. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Cui, X.G. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Ying, H.G. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

    2007-04-30

    Effects of the cooling rate of strip cast ingots on magnetic properties of sintered NdFeB magnets were studied. It is found that the magnetic properties greatly depend on wheel speed due to different alloy microstructures, which affect readily the particle size distribution of powders obtained after the subsequent jet milling. At higher cooling rate, interlamellar spacing between Nd-rich platelets of the alloy was small, resulting in a lower saturated magnetization due to increased amounts of small particles after jet milling. With further decreasing cooling rate, the resultant larger interlamellar spacing led to too large particle sizes as well as a more irregular shape; thus deteriorated the magnetic properties of the final magnet. A model was developed to disclose the effects of particle sizes on the magnetic alignment process. In the current investigation, optimum magnetic properties of the final magnets were obtained with a cooling rate of 2.6 m/s for preparing the strip. The magnets made by conventionally cast ingot technique exhibited the lowest magnetic properties because of the slowest cooling rate.

  1. MAGNETIC VISCOSITY IN NdFeB MAGNETS

    OpenAIRE

    Martinez , J.; Missell , F.

    1988-01-01

    The relaxation of the magnetization is calculated for isotropic and anisotropic magnets. For NdFeB magnets, the dependence of Sv on texture, above room temperature, is roughly consistent with the model, while the NdDyFeB magnets show no dependence upon texture.

  2. Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

    International Nuclear Information System (INIS)

    Jiang Yonggang; Fujita, Takayuki; Uehara, Minoru; Iga, Yuki; Hashimoto, Taichi; Hao, Xiuchun; Higuchi, Kohei; Maenaka, Kazusuke

    2011-01-01

    The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-μm-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 μm are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T. - Highlights: → We demonstrate the fabrication of micro-magnets using silicon molding processes. → NdFeB/Ta films are well filled in silicon trenches with a thickness of 12 μm. → The 12-μm-thick NdFeB/Ta magnetic film shows a retentivity of 1.3 T. → Magnetic structures as narrow as 20 μm are fabricated using NdFeB magnetic powder. → VSM measurement shows a retentivity of 0.37 T for patterned NdFeB magnetic powder.

  3. Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Yonggang, E-mail: yonggangj@gmail.com [School of Mechanical Engineering and Automation, Beihang University, Xueyuan Road No. 37, Haidian District, Beijing 100191 (China); Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Fujita, Takayuki [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Uehara, Minoru [NEOMAX Co. Ltd., 2-15-17, Egawa, Shimamoto-Cho, Mishima-gun, Osaka 618-0013 (Japan); Iga, Yuki [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Hashimoto, Taichi [Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Hao, Xiuchun; Higuchi, Kohei [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Maenaka, Kazusuke [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan)

    2011-11-15

    The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-{mu}m-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 {mu}m are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T. - Highlights: > We demonstrate the fabrication of micro-magnets using silicon molding processes. > NdFeB/Ta films are well filled in silicon trenches with a thickness of 12 {mu}m. > The 12-{mu}m-thick NdFeB/Ta magnetic film shows a retentivity of 1.3 T. > Magnetic structures as narrow as 20 {mu}m are fabricated using NdFeB magnetic powder. > VSM measurement shows a retentivity of 0.37 T for patterned NdFeB magnetic powder.

  4. Preparation and characterization of amorphous SiO2 coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

    Science.gov (United States)

    Xu, J. L.; Xiao, Q. F.; Mei, D. D.; Zhong, Z. C.; Tong, Y. X.; Zheng, Y. F.; Li, L.

    2017-03-01

    Amorphous SiO2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the "coral reef" like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 μm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO2 and a few amorphous Fe2O3 and Nd2O3. The amorphous SiO2 coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees.

  5. Application of bonded NdFeB magnet for C-Band circulator component

    Science.gov (United States)

    Kristiantoro, T.; Idayanti, N.; Sudrajat, N.; Septiani, A.; Dedi

    2016-11-01

    In this paper bonded NdFeB permanent magnets of the crashed-ribbon type were made as an alternative for circulator magnet to improve their magnetic performance. The fabrication process is also easier than the sintered NdFeB because there had no shrinkage of product (such as sintered barium ferrite magnet), with the others advantages as follows; large freeness of product shapes, high precision of dimension and good corrosion resistance. The dimension of the samples was measured to calculate its bulk densities and the magnetic properties were characterized by Permagraph to obtain values such as; Remanence induction (Br) in kG, Coercivity value (Hcj) in kOe, the Maximum energy product (BH max) in MGOe. Whereas the surface magnetic field strength (B) was observed by the Gauss-meter. The bonded NdFeB permanent magnets revealed 6.39 kG of Br, 6.974 kOe of Hcj and 7.13 MGOe of BHmax. The circulator performance was measured using Vector Network Analyzer (VNA). The optimum values of the circulator measurement at a frequency of 5 GHz show a VSWR value of 1.062 and insertion loss of -0.463 dB. The bonded magnet could be used as component of permanent magnets on the circulator that working on C-Band at a frequency range of 4 GHz - 8 GHz.

  6. Effect of {gamma}-ray irradiation on the magnetic properties of NdFeB and Fe-Cr-Co permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Gao, R.S. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)]. E-mail: zhenl@hit.edu.cn; Li, G.A. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Xu, C.Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2006-07-15

    The effect of {gamma}-ray irradiation on the magnetic properties of NdFeB and Fe-Cr-Co permanent magnets has been investigated. The magnetic flux loss of two kinds of magnets before and after irradiation was measured. Results show that the effect of {gamma}-ray irradiation on the magnetic properties of sintered NdFeB is not so obvious as that on Fe-Cr-Co magnet. Irradiation-induced damage from {gamma}-ray for the Fe-Cr-Co magnets was characterized for the first time. The decline of permanent magnetic properties of Fe-Cr-Co magnet induced by {gamma}-ray irradiation is reversible except for the maximum energy product (BH){sub max}. The difference of coercivity mechanism between these two kinds of permanent magnets is responsible for the different dependence of magnetic properties loss induced by {gamma}-ray irradiation.

  7. Structural and magnetic properties of NdFeB and NdFeB/Fe films with Mo addition

    Energy Technology Data Exchange (ETDEWEB)

    Urse, M; Grigoras, M; Lupu, N; Chiriac, H, E-mail: urse@phys-iasi.ro [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania)

    2011-07-06

    The influence of the Mo addition on the microstructure and magnetic properties of Nd-Fe-B and Nd-Fe-B/Fe films was studied. The coercivity is a key parameter in the control of technical performances of Nd-Fe-B films. A small amount of about 1 at.% Mo can enhance the coercivity of Nd-Fe-B film by controlling the growth of soft and hard magnetic grains. A coercivity of 22.1 kOe, a remanence ratio, M{sub r}/M{sub s}, of 0.83 and a maximum energy product of 8 MGOe were obtained for Ta/[NdFeBMo(1at.%)(540nm)/Ta films annealed at 650{sup 0}C for 20 minutes due to Mo precipitates formed at the Nd{sub 2}Fe{sub 14}B phase boundaries which prevent the nucleation and expansion of the magnetic domains. Simultaneous use of Mo as addition and the stratification of Nd-Fe-B-Mo films using Fe as spacer layer are important tools for the improvement of the hard magnetic properties of Nd-Fe-B films. The Ta/[NdFeBMo(1at.%)(180nm)/Fe(1nm)]x3/Ta multilayer film annealed at 620{sup 0}C exhibits an increase in the coercivity from 12.1 kOe to 22.8 kOe, in the remanence ratio from 0.77 to 0.80, and in the maximum energy product from 4.5 to 7.1 MGOe in comparison with Ta/Nd-Fe-B/Ta film. As compared to Ta/Nd-Fe-B/Ta film, the Ta/[NdFeBMo(1at.%)(180nm)/Fe(1nm)]x3/Ta film presents a decrease in the crystallization temperature of about 30{sup 0}C.

  8. Nd-Fe-B/Sm-M/Nd-M (M = Fe, Co, Ti, Cu, Zr) hybrid magnets with improved thermal stability

    Science.gov (United States)

    Grigoras, M.; Lostun, M.; Urse, M.; Borza, F.; Chiriac, H.; Lupu, N.

    2018-02-01

    Hybrid magnets of Nd12Fe82B6(2:14:1-phase)/Nd9.4Fe59Co25.3Ti6.3(3:29-phase) and Nd12Fe82B6/Sm11.1Co65.8Fe8.9Cu10.7Zr3.5(2:17-phase) with different weight ratio have been prepared by spark plasma sintering pressing technique from ball-milled powders obtained from melt-spun ribbons. Influence of the ratio between the two phases on the magnetic properties and thermal stability of the hybrid magnets was studied. It has been found that the ratio has a remarkable influence, especially on the thermal stability of the bulk magnets. However, the magnetic properties of such type of hybrid magnets result not only from the type and ratio of components but also from the interaction between them. It was found that in NdFeB/3:29 hybrid magnets with 15% content of 3:29-phase, the temperature coefficients of remanence (α) and of coercivity (β) are improved from -0.095 to -0.082 (%/°C) and from -0.57 to -0.47 (%/°C), respectively, as compared to the Nd2Fe14B single-phase counterpart. While for the NdFeB/2:17 hybrid magnets the content of 2:17-phase is not significantly influencing the temperature coefficient of induction (α), the temperature coefficient of °C (β) increases up to -0.41 (%/°C) for 10% content of 2:17-phase. The increase in the reversible temperature coefficients of hybrid magnets indicate a remarkable improvement of their thermal stability.

  9. Changes of microstructure and magnetic properties of Nd-Fe-B sintered magnets by doping Al-Cu

    International Nuclear Information System (INIS)

    Ni Junjie; Ma Tianyu; Yan Mi

    2011-01-01

    The microstructural and magnetic properties of Al 100-x Cu x (15at%≤x≤45 at%) doped Nd-Fe-B magnets were studied. The distribution and alloying effects of Cu or Al on the intergranular microstructure were investigated by thermodynamic analysis, differential scanning calorimetery and microscopy techniques. It was observed that when the Cu content of Al 100x Cu x exceeds to 25 at%, the (Pr, Nd)Cu and CuAl 2 phases form in these magnets. The formation of (Pr, Nd)Cu phase depends on the negative formation enthalpy of (Pr, Nd)Cu and the exclusive distribution of Cu in the intergranular regions. The eutectic reaction between (Pr, Nd)Cu phase and (Pr, Nd) occurs at 480 deg. C, which forms the liquid phase that dissolves the (Pr, Nd) 2 Fe 14 B surface irregularities and thus increases the quantities of (Pr, Nd)-rich phase at the grain boundaries. These changes benefit the grain boundary microstructure, especially the distribution of (Pr, Nd)-rich phase, which effectively improves the intrinsic coercivity i H c due to the decreases of exchange coupling between the (Pr, Nd) 2 Fe 14 B grains. - Highlights: → Cu/Al effects on Nd-Fe-B structure depend on their distribution/alloying behaviors. → Cu exclusively distributes in grain boundaries different from Al and has negative mixing heat with Nd. → (Pr,Nd)Cu phase besides CuAl 2 forms in grain boundaries with Cu content increase. → (Pr,Nd)Cu phases optimize microstructure and increase magnetic properties.

  10. Multi-layered electroless Ni-P coatings on powder-sintered Nd-Fe-B permanent magnet

    International Nuclear Information System (INIS)

    Chen Zhong; Ng, Alice; Yi Jianzhang; Chen Xingfu

    2006-01-01

    This paper has shown a successful protective coating scheme for powder-sintered Nd-Fe-B permanent magnet using multi-layered electroless nickel (EN) deposition. A low-phosphorus nickel layer is plated with an alkaline EN solution first, followed by a high-phosphorus nickel layer plated with an acidic solution. An additional topcoat by medium-phosphorus nickel on the high-phosphorus coating is also explored. It is shown that the high-phosphorus nickel layer coated in acidic solution provides the best corrosion protection because of its dense amorphous structure. The medium phosphorus topcoat is also dense and is able to provide reasonable corrosion resistance. The low-phosphorus layer itself does not have enough corrosion resistance; its main role is to provide an intermediate coating on the powder-sintered magnet. X-ray diffraction measurement shows that the low-phosphorus coating consists of nano-crystallines, and the high- and the medium-phosphorus coatings are dominated by amorphous structure. Microscopic observation and scratch test on these composite coatings demonstrate good adhesion between the magnet and the coatings. Remanence and coercivity of the plated magnet decrease with the applied coatings, but measured values are still very attractive for practical applications among known hard magnets

  11. Angular dependence of coercivity derived from alignment dependence of coercivity in Nd-Fe-B sintered magnets

    Directory of Open Access Journals (Sweden)

    Yutaka Matsuura

    2018-01-01

    Full Text Available Experimental results of the alignment dependence of the coercivity in Nd-Fe-B sintered magnets showed that the angle of magnetization reversal for anisotropically aligned magnets was bigger than that obtained from the theoretical results calculated using the postulation that every grain independently reverses its magnetization direction following the 1/cos θ law. The angles of reversed magnetization (θ1 for Nd13.48Co0.55B5.76Febal. with alignment α=0.95 and for Nd12.75Dy0.84B5.81Co0.55Febal. with α=0.96 were 30° and 36°, respectively, which were very similar to that of an ideal magnet with a Gaussian distribution (σ=31° and 44°, respectively of the grain alignment. In this model, we postulated that every grain independently reversed according to the 1/cos θ law. The calculation results for the angular dependence of the coercivity using the values θ1=ω1(0°=30°, σ=31° and θ1=ω1(0°=36°, σ=44° could qualitatively and convincingly explain the observed angular dependence of the coercivity of Nd14.2B6.2Co1.0Febal. and Nd14.2Dy0.3B6.2Co1.0Febal.. It is speculated that the magnetic domain wall is pinned at grains tilted away from the easy magnetization direction, and when the magnetic domain wall de-pins from the tilted grains, the magnetic domain wall jumps through several grains. We suggest that the coercive force of the aligned magnet behaves like a low-aligned magnet owing to the magnetization reversal of the crust of the grains induced by the pinning and subsequent jumping of the magnetic domain wall.

  12. Angular dependence of coercivity derived from alignment dependence of coercivity in Nd-Fe-B sintered magnets

    Science.gov (United States)

    Matsuura, Yutaka; Nakamura, Tetsuya; Sumitani, Kazushi; Kajiwara, Kentaro; Tamura, Ryuji; Osamura, Kozo

    2018-01-01

    Experimental results of the alignment dependence of the coercivity in Nd-Fe-B sintered magnets showed that the angle of magnetization reversal for anisotropically aligned magnets was bigger than that obtained from the theoretical results calculated using the postulation that every grain independently reverses its magnetization direction following the 1/cos θ law. The angles of reversed magnetization (θ1) for Nd13.48Co0.55B5.76Febal. with alignment α=0.95 and for Nd12.75Dy0.84B5.81Co0.55Febal. with α=0.96 were 30° and 36°, respectively, which were very similar to that of an ideal magnet with a Gaussian distribution (σ=31° and 44°, respectively) of the grain alignment. In this model, we postulated that every grain independently reversed according to the 1/cos θ law. The calculation results for the angular dependence of the coercivity using the values θ1=ω1(0°)=30°, σ=31° and θ1=ω1(0°)=36°, σ=44° could qualitatively and convincingly explain the observed angular dependence of the coercivity of Nd14.2B6.2Co1.0Febal. and Nd14.2Dy0.3B6.2Co1.0Febal.. It is speculated that the magnetic domain wall is pinned at grains tilted away from the easy magnetization direction, and when the magnetic domain wall de-pins from the tilted grains, the magnetic domain wall jumps through several grains. We suggest that the coercive force of the aligned magnet behaves like a low-aligned magnet owing to the magnetization reversal of the crust of the grains induced by the pinning and subsequent jumping of the magnetic domain wall.

  13. Micromagnetic simulation of anisotropic grain boundary diffusion for sintered Nd-Fe-B magnets

    Science.gov (United States)

    Li, W.; Zhou, Q.; Zhao, L. Z.; Wang, Q. X.; Zhong, X. C.; Liu, Z. W.

    2018-04-01

    A systematic investigation on the anisotropic grain boundary diffusion in sintered Nd-Fe-B magnets is carried out by micromagnetic simulation. The results indicate that the critical reason for the anisotropic diffusion effect is not the difference in the amount of Dy diffused along different directions but the macroscopic demagnetizing field. The diffusion parallel to the easy axis from both pole surfaces of the magnet can increase the nucleation fields in the two major regions with large macroscopic demagnetizing fields, where the reverse domains can nucleate easily. As a consequence, the grain boundary diffusion along the directions parallel to the easy axis from two pole surfaces is more effective to improve the coercivity of the magnets than that along other directions. It is also found that, to enhance the coercivity, only a limited diffusion depth is required. The present result is in good agreement with the recent experimental findings.

  14. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Xu, J.L.; Huang, Z.X.; Luo, J.M.; Zhong, Z.C.

    2014-01-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H 2 SO 4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H 2 SO 4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates

  15. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Xu, J.L., E-mail: jlxu@nchu.edu.cn; Huang, Z.X.; Luo, J.M.; Zhong, Z.C., E-mail: zzhong.2006@yahoo.com.cn

    2014-04-15

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H{sub 2}SO{sub 4} solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H{sub 2}SO{sub 4} solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates.

  16. A comparative study of magnetoresistance and magnetic structure in recycled vs. virgin NdFeB-type sintered magnets

    Science.gov (United States)

    Shen, Shida; Tsoi, Maxim; Prosperi, Davide; Tudor, Catalina O.; Dove, Stephen K.; Bevan, Alex I.; Furlan, Gojmir; Zakotnik, Miha

    2017-11-01

    Recycled NdFeB magnets are emerging as a viable alternative to virgin NdFeB, because of lower production costs and environmental impacts. Recycled NdFeB magnets produced via the recently reported magnet-to-magnet (m2 m™) recycling process display unanticipated enhancements of magnetic and physical properties that may arise because of their unique microstructure. In the present study, we compare electrical transport and magnetic properties of these recycled magnets (Grade: N42SH, Br = 1289 mT, Hcj = 1876 kA/m, BHmax = 323.4 kJ/m3, Dy content = 4.0 wt%) with an equivalent grade of commercial NdFeB magnet produced from virgin material by conventional techniques (Grade: N42SH, Br = 1215 mT, Hcj = 1943 kA/m, BHmax = 285.0 kJ/m3, with Dy content = 4.6 wt%). Atomic force microscopy (AFM) and magnetic force microscopy (MFM) analyses revealed very similar surface morphology and magnetic structure for the virgin and recycled samples. However, bulk electrical transport measurements demonstrated a 27% enhancement in the resistivity of the recycled magnets. This suggests that the electrical properties of NdFeB alloys are enhanced during Grain Boundary Engineering™ (GBE™). Moreover, point-contact measurements, used to probe the electrical transport properties on the microscopic scale, found similar results to those of the bulk measurements.

  17. High coercivity, anisotropic, heavy rare earth-free Nd-Fe-B by Flash Spark Plasma Sintering.

    Science.gov (United States)

    Castle, Elinor; Sheridan, Richard; Zhou, Wei; Grasso, Salvatore; Walton, Allan; Reece, Michael J

    2017-09-11

    In the drive to reduce the critical Heavy Rare Earth (HRE) content of magnets for green technologies, HRE-free Nd-Fe-B has become an attractive option. HRE is added to Nd-Fe-B to enhance the high temperature performance of the magnets. To produce similar high temperature properties without HRE, a crystallographically textured nanoscale grain structure is ideal; and this conventionally requires expensive "die upset" processing routes. Here, a Flash Spark Plasma Sintering (FSPS) process has been applied to a Dy-free Nd 30.0 Fe 61.8 Co 5.8 Ga 0.6 Al 0.1 B 0.9 melt spun powder (MQU-F, neo Magnequench). Rapid sinter-forging of a green compact to near theoretical density was achieved during the 10 s process, and therefore represents a quick and efficient means of producing die-upset Nd-Fe-B material. The microstructure of the FSPS samples was investigated by SEM and TEM imaging, and the observations were used to guide the optimisation of the process. The most optimal sample is compared directly to commercially die-upset forged (MQIII-F) material made from the same MQU-F powder. It is shown that the grain size of the FSPS material is halved in comparison to the MQIII-F material, leading to a 14% increase in coercivity (1438 kA m -1 ) and matched remanence (1.16 T) giving a BH max of 230 kJ m -3 .

  18. Intrinsic evolution of novel (Nd, MM)2Fe14B-system magnetic flakes

    Science.gov (United States)

    Yu, Xiaoqiang; Zhu, Minggang; Liu, Weiqiang; Li, Yanfeng; Zhang, Jiuxing; Yue, Ming; Li, Wei

    2018-01-01

    The Nd-substituted (Nd x MM1- x )-Fe-B strip-casting flakes were prepared by induction melting in the vacuum furnace and then subsequently by strip-casting technology. The microstructure and magnetic properties of (Nd x MM1- x )-Fe-B alloys are related to the Nd substitution. 2:14:1 main phases and minor impure phases coexist in the MM-Fe-B flake. For example, La2O3 and CeFe2 impure phases are obviously detected in the x = 0 specimen. As an increase of the Ce concentration is inversely accompanied with the decrease of the Nd content ( x) in (Nd x MM1- x )2Fe14B main phases (0 ≤ x ≤ 1), XRD analysis shows that the overall diffraction peaks of the main phases shift to right domestically because of smaller radius Ce4+. The melting point, spin reorientation phase transition temperature, Curie temperature, magneto-crystalline anisotropy field (at 300 K), and the magnetization ( M 9T) for MM-Fe-B/(Nd0.4MM0.6)-Fe-B/(Nd0.7MM0.3)-Fe-B/Nd-Fe-B strip-casting alloys are 1376.15/1414.15/1439.15/1458.15 K, 74/113/124/135 K, 493.2/538.4/559.7/582.3 K, 48/55.2/64.4/70.1 kOe and 136.5/143.7/151.5/153.7 emu/g, respectively. Due to the varied composition of hard magnetic main phases, M 9T increases gradually with the increase of Nd content ( x). SEM observation and EDX results demonstrate that more Nd and Pr elements aggregate into the 2:14:1 ferromagnetic phase, while less La and Ce elements are prone to the RE-rich region compared with the nominal ratio. As a result, the growth of M 9T becomes extraordinary under maximum external field 9 T, indicating that the (Nd0.7MM0.3)-Fe-B flake may display relatively good magnetic properties and those with higher Nd content have evident effect on magnetization, compositions, and microstructures of hard magnetic main phases. Therefore, practical application of (Nd x MM1- x )-Fe-B-sintered magnets will be very prospective.

  19. Normal and abnormal grain growth in fine-grained Nd-Fe-B sintered magnets prepared from He jet milled powders

    Energy Technology Data Exchange (ETDEWEB)

    Bittner, F., E-mail: f.bittner@ifw-dresden.de [IFW Dresden, Institute for Metallic Materials, PO Box 270116, 01171 Dresden (Germany); Technische Universität Dresden, Institute of Materials Science, 01062 Dresden (Germany); Woodcock, T.G. [IFW Dresden, Institute for Metallic Materials, PO Box 270116, 01171 Dresden (Germany); Schultz, L. [IFW Dresden, Institute for Metallic Materials, PO Box 270116, 01171 Dresden (Germany); Technische Universität Dresden, Institute of Materials Science, 01062 Dresden (Germany); Schwöbel, C. [Technische Universität Darmstadt, Materialwissenschaft, Alarich-Weiß-Str. 16, 64287 Darmstadt (Germany); Gutfleisch, O. [Technische Universität Darmstadt, Materialwissenschaft, Alarich-Weiß-Str. 16, 64287 Darmstadt (Germany); Fraunhofer ISC, Projektgruppe für Werkstoffkreisläufe und Ressourcenstrategie IWKS, Rodenbacher Chaussee 4, 63457 Hanau (Germany); Zickler, G.A.; Fidler, J. [Technische Universität Wien, Institute of Solid State Physics, Wiedner Hauptstr. 8-10, 1040 Wien (Austria); Üstüner, K.; Katter, M. [Vacuumschmelze GmbH & Co. KG, 63412 Hanau (Germany)

    2017-03-15

    Fine-grained, heavy rare earth free Nd-Fe-B sintered magnets were prepared from He jet milled powders with an average particle size of 1.5 µm by low temperature sintering at 920 °C or 980 °C. A coercivity of >1600 kA/m was achieved for an average grain size of 1.68 µm. Transmission electron microscopy showed that the distribution and composition of intergranular and grain boundary junction phases was similar to that in conventionally processed magnets. Microstructural analysis on different length scales revealed the occurrence of abnormal grain growth, which is unexpected for sintering temperatures below 1000 °C. A larger area fraction of abnormal grains was observed in the sample sintered at 920 °C compared to that sintered at 980 °C. Microtexture investigation showed a better crystallographic alignment of the abnormal grains compared to the fine-grained matrix, which is explained by a size dependent alignment of the powder particles during magnetic field alignment prior to sintering. Slightly larger particles in the initial powder show a better alignment and will act as nucleation sites for abnormal grain growth. Magneto-optical Kerr investigations confirmed the lower switching field of the abnormal grains compared to the fine-grained matrix. The demagnetisation curve of the sample sintered at 920 °C showed reduced rectangularity and this was attributed to a cooperative effect of the larger fraction of abnormal grains with low switching field and, as a minor effect, a reduced degree of crystallographic texture in this sample compared to the material sintered at 980 °C, which did not show the reduced rectangularity of the demagnetisation curve. - Highlights: • He Jet milling to reduce Nd-Fe-B grain size and to enhance coercivity. • Normal and abnormal grain growth observed for low temperature sintering. • Well oriented abnormal grown grains explained by size dependent field alignment. • Poor rectangularity is caused by low nucleation field of

  20. Normal and abnormal grain growth in fine-grained Nd-Fe-B sintered magnets prepared from He jet milled powders

    International Nuclear Information System (INIS)

    Bittner, F.; Woodcock, T.G.; Schultz, L.; Schwöbel, C.; Gutfleisch, O.; Zickler, G.A.; Fidler, J.; Üstüner, K.; Katter, M.

    2017-01-01

    Fine-grained, heavy rare earth free Nd-Fe-B sintered magnets were prepared from He jet milled powders with an average particle size of 1.5 µm by low temperature sintering at 920 °C or 980 °C. A coercivity of >1600 kA/m was achieved for an average grain size of 1.68 µm. Transmission electron microscopy showed that the distribution and composition of intergranular and grain boundary junction phases was similar to that in conventionally processed magnets. Microstructural analysis on different length scales revealed the occurrence of abnormal grain growth, which is unexpected for sintering temperatures below 1000 °C. A larger area fraction of abnormal grains was observed in the sample sintered at 920 °C compared to that sintered at 980 °C. Microtexture investigation showed a better crystallographic alignment of the abnormal grains compared to the fine-grained matrix, which is explained by a size dependent alignment of the powder particles during magnetic field alignment prior to sintering. Slightly larger particles in the initial powder show a better alignment and will act as nucleation sites for abnormal grain growth. Magneto-optical Kerr investigations confirmed the lower switching field of the abnormal grains compared to the fine-grained matrix. The demagnetisation curve of the sample sintered at 920 °C showed reduced rectangularity and this was attributed to a cooperative effect of the larger fraction of abnormal grains with low switching field and, as a minor effect, a reduced degree of crystallographic texture in this sample compared to the material sintered at 980 °C, which did not show the reduced rectangularity of the demagnetisation curve. - Highlights: • He Jet milling to reduce Nd-Fe-B grain size and to enhance coercivity. • Normal and abnormal grain growth observed for low temperature sintering. • Well oriented abnormal grown grains explained by size dependent field alignment. • Poor rectangularity is caused by low nucleation field of

  1. Effects of rare earth oxide addition on NdFeB magnets

    International Nuclear Information System (INIS)

    Ohashi, K.; Yokoyama, T.; Tawara, Y.

    1988-01-01

    The effects of addition of rare-earth oxides on the magnetic properties of Nd-Fe-B sintered magnets are studied. The addition of Dy 2 O 3 and Tb 4 O 7 leads to an increase in intrinsic coercivity. For addition of Dy 2 O 3 , the optimum conditions for powder mixing and the optimum Dy 2 O 3 particle size were determined. A mixing time of more than 10 minutes, and a Dy 2 O 3 particle size of less than 3 μm, are required to obtain a high intrinsic coercivity. EPMA measurements of NdFeBAl magnets with Dy 2 O 3 added reveal an inhomogeneous distribution of Dy in the Nd 2 Fe 14 B matrix: the material is Dy-rich near grain boundaries, but Dy-poor within the matrix. The appearance of such an inhomogeneous distribution of Dy is attributed to the reduction of Dy 2 O 3 in the Nd-rich phases, followed by diffusion of the resulting Dy atoms into the matrix

  2. MFM study of NdFeB and NdFeB/Fe/NdFeB thin films

    International Nuclear Information System (INIS)

    Gouteff, P.C.; Folks, L.; Street, R.

    1998-01-01

    Domain structures of NdFeB thin films, ranging in thickness between 1500 and 29 nm, have been studied qualitatively by magnetic force microscopy (MFM). Samples were prepared using a range of sputtering conditions resulting in differences in properties such as texture, coercivity and magnetic saturation. MFM images of all the films showed extensive interaction domain structures, similar to those observed in nanocrystalline bulk NdFeB. An exchange-coupled NdFeB/Fe/NdFeB trilayer with layer thicknesses 18 nm/15 nm/18 nm, respectively, was also examined using MFM. (orig.)

  3. Microstructure characteristic and excellent corrosion protection properties of sealed Zn-TiO{sub 2} composite coating for sintered NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Zhang Shiyan; Liu Fang; Wang Shaoyin; Zhang Haixiao [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

    2010-04-09

    In this paper, a protective sealed Zn-TiO{sub 2} composite coating (SCC) was prepared on sintered NdFeB magnet by electrodeposition and sol-gel combined technique. For a comparison, unsealed Zn-TiO{sub 2} composite coating (UCC) was also studied. The surface morphologies of composite coating were studied using scanning electron microscope (SEM). The microstructure of composite coatings and structure of sealing layer were studied by X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) spectrum, respectively. The anticorrosive properties of composite coatings in neutral 3.5 wt.% NaCl solutions were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. The results of corrosion tests showed that due to the blocking effect of sealing layer, SCC could suppress the corrosion process by holding back the transfer or diffusion of corrosive medium, and therefore showed the excellent corrosion protection properties for sintered NdFeB magnet.

  4. Temperature compensation of NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Kim, S.H.; Doose, C.

    1997-01-01

    Permanent magnet blocks of NdFeB have a relatively high maximum energy product. Because of its relatively low Curie temperature, however, NdFeB has a large temperature coefficient for its residual induction. The temperature coefficients of the relative magnetic fields (ΔB/B)/ΔT in the air gap of NdFeB dipole magnets were reduced from -1.1 x 10 -3 /c to less than 2 x 10 -5 /degree C under operating temperatures of ± 6 C. This was achieved passively by using 1.25-mm-thick strips of 30%-Ni-Fe alloy as flux shunts for the NdFeB blocks. The magnets with soft-steel poles and flux-return yokes were assembled and measured in a temperature-controlled environment

  5. Soft and hard natures of Nd2Fe14B permanent magnet explored by first-order-reversal-curves

    International Nuclear Information System (INIS)

    Chen, Po-An; Yang, Chao-Yao; Chang, Shu-Jui; Lee, Min-Han; Tang, Nai-Kuang; Yen, Sheng-Chan; Tseng, Yuan-Chieh

    2014-01-01

    Two commercial Nd 2 Fe 14 B samples, MQP-B and sintered-NdFeB were investigated using synchrotron-based x-ray diffraction and first-order-reversal-curves (FORCs). Despite differing in magnetic and structural properties, the two samples were found to comprise two major ferromagnetic components in FORCs. For the sintered-NdFeB case, the soft component may originate from the intrinsically soft Nd-f site which was coupled with its local Fe atomic environment that differs in magnetic anisotropy from the Nd-g site (intrinsically hard). It may directly originate from the Nd-rich phase or microstructural imperfection, while the former possibility (Nd-f site) appears greater than the latter. While for the MQP-B, the minor second phase resulting from high structural disorder was likely in charge of the presence of the soft component. Sophisticated FORCs analyses revealed the natures of the soft and hard components, soft–hard coupling and switching reversibility of the two cases, irrespective of the origins of their two components. This provides insights to the origin of magnetic stability and reversal dynamics of Nd 2 Fe 14 B that have not been fully understood by conventional magnetic analyses. The coexistence of the two components led to an incoherent reversal undermining the magnetic stability of Nd 2 Fe 14 B. This is a fundamental problem as to why the performance extremity can only be improved finitely through extrinsic tuning. From FORCs simulation we understand that the soft–hard coupling was moderate in a real Nd 2 Fe 14 B compound. A stronger soft–hard coupling is necessary to conquer the anisotropic competition to enable a coherent reversal that will promote the magnetic hardness. - Highlights: • We investigated two commercially available Nd 2 Fe 14 B compounds with FORCs. • The two compounds were found to comprise soft and hard natures. • The coupling between the soft and hard phases is moderate in a real Nd 2 Fe 14 B

  6. Hydrocyclone Separation of Hydrogen Decrepitated NdFeB

    Directory of Open Access Journals (Sweden)

    Muhammad Awais

    2017-11-01

    Full Text Available Hydrogen decrepitation (HD is an effective and environmentally friendly technique for recycling of neodymium-iron-boron (NdFeB magnets. During the HD process, the NdFeB breaks down into a matrix phase (Nd2Fe14BHx and RE-rich grain boundary phase. The grain boundary phase in the HD powder is <2 μm in size. Recycled NdFeB material has a higher oxygen content compared to the primary source material. This additional oxygen mainly occurs at the Rare Earth (RE rich grain boundary phase (GBP, because rare earth elements oxidise rapidly when exposed to air. This higher oxygen level in the material results in a drop in density, coercivity, and remanence of sintered NdFeB magnets. The particle size of the GBP is too small to separate by sieving or conventional screening technology. In this work, an attempt has been made to separate the GBP from the matrix phase using a hydrocyclone, and to optimise the separation process. HD powder, obtained from hard disk drive (HDD scrap NdFeB sintered magnets, was used as a starting material and passed through a hydrocyclone a total number of six times. The X-ray fluorescence (XRF analysis and sieve analysis of overflows showed the matrix phase had been directed to the underflow while the GBP was directed to the overflow. The optimum separation was achieved with three passes. Underflow and overflow samples were further analysed using an optical microscope and MagScan and matrix phase particles were found to be magnetic.

  7. Effects of powder flowability on the alignment degree and magnetic properties for NdFeB sintermagnets

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Y. [School of Physics and Microelectronics, Shandong University, 250100 (China); Gao, R.W. [School of Physics and Microelectronics, Shandong University, 250100 (China)]. E-mail: gaorwbox@sdu.edu.cn; Han, G.B. [School of Physics and Microelectronics, Shandong University, 250100 (China); Bai, G. [School of Physics and Microelectronics, Shandong University, 250100 (China); Liu, T. [School of Physics and Microelectronics, Shandong University, 250100 (China); Wang, B. [School of Physics and Microelectronics, Shandong University, 250100 (China); Yantai Shougang Magnetic Material CO, LTD, 265500 (China)

    2006-04-15

    The magnetic powders for sintered NdFeB magnets have been prepared by using the strip casting (SC), hydrogen decrepitation (HD) and jet milling (JM) techniques. The effects of powder flowability and addition of a lubricant on the alignment degree and the hard magnetic properties of sintered magnets have been studied. The results show that the main factor affecting powder flowability is the aggregation of magnetic particles for powders in a loose state, but it is the friction between the powder particles for powders that are in a compact state. The addition of a lubricant with suitable dose can slightly prevent the congregating of powders, obviously decrease the friction between the powder particles, improve the powder flowability, and increase the alignment degree, remanence and energy product density of sintered magnets. Mixing a suitable dose of lubricant and adopting rubber isostatic pressing (RIP) with a pulse magnetic field, we have succeeded in producing the sintered NdFeB magnet with high hard magnetic properties of B {sub r}=14.57 KG, {sub j}H {sub c}=14.43 KOe (BH){sub max}=51.3 MGOe.

  8. Laboratory scale fabrication of Nd-Fe-B sintered magnets; Fabricacao de imas sinterizados de Nd-Fe-B em escala piloto

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, Daniel; Beneduce Neto, Flavio; Landgraf, Fernando Jose Gomes; Neiva, Augusto Camara; Romero, Sergio; Missell, Frank Patrick

    1993-12-31

    Results are presented on magnetic properties of Nd-Fe-B sauntered magnets produced from 1 kg of alloy caste in vacuum induction furnace. The fabrication viability of these magnets, with properties similar to the commercial magnets, and the influence of particle size in the energy product, through the effect on the H{sub k} field, is confirmed 12 refs., 7 figs., 1 tab.

  9. Structure and magnetic properties of hot deformed Nd{sub 2}Fe{sub 14}B magnets doped with DyH{sub x} nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Wang, C.G.; Yue, M., E-mail: yueming@bjut.edu.cn; Zhang, D.T.; Liu, W.Q.; Zhang, J.X.

    2016-04-15

    Commercial NdFeB powders mixed with DyH{sub x} nanoparticles are hot pressed and hot deformed into anisotropic magnets by Spark Plasma Sintering (SPS). The hot deformed magnet exhibits strong c-axis crystallographic texture. The coercivity of the magnet doped with 1.0 wt% DyH{sub x} is increased by 66.7%, compared with the magnet without DyH{sub x}, while the remanence decreases only by 3%. TEM observation shows that there exists a continuous (Nd,Dy){sub 2}Fe{sub 14}B layer between Nd-rich phase and NdFeB main phase. - Highlights: • The hot deformed magnet exhibits strong c-axis crystallographic texture. • The coercivity of the magnet significantly improved, and the remanence decreases slight. • TEM observation shows that there exists a continuous (Nd,Dy){sub 2}Fe{sub 14}B layer.

  10. A route for recycling Nd from Nd-Fe-B magnets using Cu melts

    Energy Technology Data Exchange (ETDEWEB)

    Moore, Martina; Gebert, Annett, E-mail: a.gebert@ifw-dresden.de; Stoica, Mihai; Uhlemann, Margitta; Löser, Wolfgang

    2015-10-25

    Phase evolutions in Nd-Fe-B magnet/Cu systems have been explored with regard to Nd recycling. It was demonstrated that large scale phase separation into a ferromagnetic Fe(B)-rich ingot core with α-Fe main phase and a non-magnetic (Cu,Nd)-rich ingot rim takes place upon arc melting with Cu fractions ≥ 21.5 wt.-%. The re-solidification of the Nd{sub 2}Fe{sub 14}B magnet main phase is suppressed. The rim consists of the Cu{sub 2}Nd main phase and CuNd/Cu{sub 4}Nd minority phases in which Al traces from the magnetic material are gathered. Induction melting of such Nd-Fe-B/Cu mixtures can support the separation of these phase regions with very sharp boundaries. Main features of liquid phase separation and microstructure evolution have been interpreted on the basis of Nd-Fe-Cu phase diagram data. The key advantage with respect to Nd recycling from Nd-Fe-B permanent magnet scrap is the substantial accumulation of Nd in the (Cu,Nd)-rich region of the phase separated solidified specimen, which can be easily detached from the Fe-rich part by mechanical-magnetic treatments. Such portions contained up to ∼44 wt.-% Nd (25 at.-%) in first lab-scale experiments. Nd recovery from the (Cu,Nd)-rich fractions is possible by exploiting the large chemical property differences between the reactive rare earths elements and Cu. - Highlights: • phase evolution analysis in Nd-Fe-B magnet/Cu systems with regard to Nd recycling. • Cu ≥ 21 wt.-%, large scale phase separation- Fe(B)-rich ingot core, (Cu,Nd)-rich rim. • high Nd content (∼44 wt.-%) of (Cu,Nd)-rich region, mechanical-magnetic treatments.

  11. The corrosion mechanism of the sintered (Ce, Nd)-Fe-B magnets prepared by double main phase and single main phase approaches

    Science.gov (United States)

    Shi, Xiaoning; Zhu, Minggang; Zhou, Dong; Song, Liwei; Guo, Zhaohui; Li, Jia; Li, Wei

    2018-05-01

    The sintered (Ce, Nd)-Fe-B magnets were produced widely by Double Main Phase (DMP) method in China as the magnetic properties of the DMP magnets are superior to those of single main phase (SMP) magnets with the same nominal composition. In this work, the microstructure and corrosion mechanism of the sintered (Ce0.2Nd0.8)30FebalB (wt.%) magnets prepared by DMP and SMP method were studied in detail. Compared to SMP magnets, the DMP magnets have more positive corrosion potential, lower corrosion current density, larger electron transfer resistance, and lower mass loss of the free corrosion experiment in 0.5mol/l Na2SO4 aqueous solution. All of the results show that the DMP magnets have better corrosion resistance than SMP magnets. The back scattered electron images show that the crystalline grains of the DMP magnets are sphericity with a smooth surface while the SMP ones have plenty of edges and corners. Besides, the distribution of Ce/Nd is much more uneven in both magnetic phase and rare earth (Re)-rich phase of the DMP magnets than those of SMP magnets. After corrosion, DMP magnets show eroded magnetic phase and intact Re-rich phase, which indicate that galvanic corrosion of the Re-rich phase acting as the cathode appears.

  12. Properties enhancement and recoil loop characteristics for hot deformed nanocrystalline NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Liu, Z. W.; Huang, Y. L.; Hu, S. L.; Zhong, X. C.; Yu, H. Y.; Gao, X. X.

    2013-01-01

    Nanocrystalline NdFeB magnets were prepared by spark plasma sintering (SPS) and SPS followed by HD using melt spun ribbons as the starting materials. The microstructure of SPSed and HDed magnets were analyzed. The effects of process including temperature and compression ratio on the microstructure and properties were investigated. High magnetic properties were obtained in anisotropic HDed magnets. The combination of Zn and Dy additions was successfully employed to improve the coercivity and thermal stability of the SPSed magnets. Open recoil loops were found in these magnets with Nd-rich composition and without soft magnetic phase for the first time. The relationship between the recoil loops and microstructure for SPS and HD NdFeB magnets were investigated. The investigations showed that the magnetic properties of SPS+HDed magnets are related to the extent of the aggregation of Nd-rich phase, which was formed during HD due to existence of porosity in SPSed precursor. Large local demagnetization fields induced by the Nd-rich phase aggregation leads to the open loops and significantly reduced the coercivity. By reducing the recoil loop openness, the magnetic properties of HDed NdFeB magnets were successfully improved. (author)

  13. Effect of microstructure changes on magnetic properties of spark plasma sintered Nd-Fe-B powders

    Directory of Open Access Journals (Sweden)

    Michalski B.

    2013-01-01

    Full Text Available In this study the SPS method was applied for low RE content (8,5% at. and high RE content (13,5 % at. MQ powders. The powders were sintered in a wide range of temperature, for 5 min., under pressure of 35 MPa. The low RE content grade, densified reluctantly and gained the density close to the theoretical value only for 850 °C. The coercivity decreased gradually with increasing sintering temperature. On the other hand, the densification of the higher RE content grade powder occurred much easier and the coercivity, close to the theoretical value, was achieved already at 650 °C. The coercivity of this material also decreased with increasing sintering temperature. Microstructural studies revealed that the SPS sintering process leads to partial decomposition of the Nd2Fe14B phase. The proportion of the RE-rich and iron phases increases parallel to the increasing sintering temperature. On the basis of the current results one can conclude that fabrication of high density MQ powders based magnets by the SPS method is possible, however the powders having higher RE content should be used for this purpose and the sintering temperature as low as possible, related to density, should be kept.

  14. Application of permanent magnets made from NdFeB powder and from mixtures of powders in DC motors

    International Nuclear Information System (INIS)

    Slusarek, B.; Dudzikowski, I.

    2002-01-01

    The paper presents the influence of magnetic properties of applied permanent magnets on the characteristics of DC motors excited with these magnets. In the factory-produced DC motors, excited with sintered ferrite magnets, authors replaced ferrite magnets with the dielectromagnets from NdFeB powder and from different mixtures of NdFeB and ferrite powders. The paper shows the increase of the power of the resultant DC motors according to the powders' content

  15. Corroded microstructure of HDDR-NdFeB magnetic powders

    International Nuclear Information System (INIS)

    Zhu, L.Y.; Itakura, M.; Tomokiyo, Y.; Kuwano, N.; Machida, K.

    2004-01-01

    The microstructure of corroded HDDR-NdFeB magnetic powders in bonded magnet has been investigated by transmission electron microscopy. Following an exposure time of 300 h at 398 K in air, the HDDR-NdFeB magnetic powders are found covered with an altered layer about 300 nm thick on the surface. The layer is composed of α-Fe grains 5-10 nm in diameter and h-Nd 2 O 3 grains smaller than 5 nm. Under the altered layer, corrosion has proceeded along the Nd 2 (Fe,Co) 14 B grain boundaries to leave a wetting layer composed of a dense mixture of α-Fe and h-Nd 2 O 3 phase. The appearance of α-Fe grains in both of the altered layer wetting layer leads to the high magnetic flux loss of the corroded HDDR-NdFeB bonded magnet

  16. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    International Nuclear Information System (INIS)

    Meakin, J.P.; Speight, J.D.; Sheridan, R.S.; Bradshaw, A.; Harris, I.R.; Williams, A.J.; Walton, A.

    2016-01-01

    Highlights: • Room temperature atmospheric oxidation behaviour of sintered NdFeB. • 3D laser confocal microscopy measurement of oxide phase growth. • Significant height increase of oxide phase only observed at triple points. • Raman spectroscopy identified oxide phase to be Nd 2 O 3 . • Diffusion coefficient determined to be 4 × 10 −13 cm 2 /s. - Abstract: Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.— computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd 2 O 3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10 −13 cm 2 /sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated

  17. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    Energy Technology Data Exchange (ETDEWEB)

    Meakin, J.P., E-mail: jxm764@bham.ac.uk; Speight, J.D.; Sheridan, R.S.; Bradshaw, A.; Harris, I.R.; Williams, A.J.; Walton, A.

    2016-08-15

    Highlights: • Room temperature atmospheric oxidation behaviour of sintered NdFeB. • 3D laser confocal microscopy measurement of oxide phase growth. • Significant height increase of oxide phase only observed at triple points. • Raman spectroscopy identified oxide phase to be Nd{sub 2}O{sub 3}. • Diffusion coefficient determined to be 4 × 10{sup −13} cm{sup 2}/s. - Abstract: Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.— computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd{sub 2}O{sub 3} and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10{sup −13} cm{sup 2}/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth

  18. Environmental degradation of NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yan Gaolin [Wuhan University, School of Physics and Technology, Wuhan 430072 (China)], E-mail: gaolinyan@whu.edu.cn; McGuiness, P.J. [Jozef Stefan Institute (Slovenia); Farr, J.P.G.; Harris, I.R. [School of Metallurgy and Materials, University of Birmingham, Elms Road, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2009-06-10

    A mechanism for pitting of NdFeB magnet because of differential-aeration beneath a water droplet is proposed and observations of the localised corrosions are presented. NdFeB magnets exhibit general corrosion along the grain boundaries when etched in Viella's reagent. However, localised corrosion of these magnets results in a crater-like feature when corrosion is produced in an environmental chamber, e.g. when Nd{sub 16}Fe{sub 76}B{sub 8} magnets are corroded in the environmental chamber at 85 deg. C, relative humidity (RH): 80%. This is attributed to the condensation of water droplets on the surface of samples and the concentration gradient of oxygen dissolved in the droplets then influencing the corrosion process. It is thought that during the process of pitting, the high concentration of H{sup +} in the center of the pit accelerates the pit development; meanwhile, the cathodic Nd{sub 2}Fe{sub 14}B matrix phase absorbs the nascent hydrogen atoms. It is believed that pits start at the Nd-rich phase and then propagate along the grain boundaries.

  19. Microstructure and property evolution of isotropic and anisotropic NdFeB magnets fabricated from nanocrystalline ribbons by spark plasma sintering and hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z W; Huang, H Y; Yu, H Y; Zhong, X C; Zeng, D C [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Gao, X X; Zhu, J, E-mail: zwliu@scut.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2011-01-19

    Isotropic and anisotropic NdFeB magnets were synthesized by spark plasma sintering (SPS) and SPS+HD (hot deformation), respectively, using melt-spun ribbons as the starting materials. Spark plasma sintered magnets sintered at low temperatures (<700 {sup 0}C) almost maintained the uniform fine grain structure inherited from rapid quenching. At higher temperatures, due to the local high-temperature field caused by the spark plasma discharge, the grain growth occurred at the initial particle surfaces and the coarse grain zones formed in the vicinity of the particle boundaries. Since the interior of the particles maintained the fine grain structure, a distinct two-zone structure was formed in the spark plasma sintered magnets. The SPS temperature and pressure have important effects on the widths of coarse and fine grain zones, as well as the grain sizes in two zones. The changes in grain structure led to variations in the magnetic properties. By employing low SPS temperature and high pressure, high-density magnets with negligible coarse grain zone and an excellent combination of magnetic properties can be obtained. An anisotropic magnet with a maximum energy product of {approx}30 MG Oe was produced by the SPS+HD process. HD at 750 {sup 0}C did not lead to obvious grain growth and the two-zone structure still existed in the hot deformed magnets. Intergranular exchange coupling was demonstrated in the spark plasma sintered magnets and was enhanced by the HD process, which reduced the coercivity. Good temperature stability was manifested by low temperature coefficients of remanence and coercivity. The results indicated that nanocrystalline NdFeB magnets without significant grain growth and with excellent properties could be obtained by SPS and HD processes.

  20. Effect of Fe-Mn addition on microstructure and magnetic properties of NdFeB magnetic powders

    Science.gov (United States)

    Kurniawan, C.; Purba, A. S.; Setiadi, E. A.; Simbolon, S.; Warman, A.; Sebayang, P.

    2018-03-01

    In this paper, the effect of Fe-Mn alloy addition on microstructures and magnetic properties of NdFeB magnetic powders was investigated. Varied Fe-Mn compositions of 1, 5, and 10 wt% were mixed with commercial NdFeB type MQA powders for 15 minutes using shaker mill. The characterizations were performed by powder density, PSA, XRD, SEM, and VSM. The Fe-Mn addition increased the powder density of NdFeB/Fe-Mn powders. On the other side, particle size distribution slightly decreased as the Fe-Mn composition increases. Magnetic properties of NdFeB/Fe-Mn powders changed with the increasing of Fe-Mn content. SEM analysis showed the particle size of NdFeB/Fe-Mn powder was smaller as the Fe-Mn composition increases. It showed that NdFeB/Fe-Mn particles have different size and shape for NdFeB and Fe-Mn particles separately. The optimum magnetic properties of NdFeB/Fe-Mn powder was achieved on the 5 wt% Fe-Mn composition with remanence M r = 49.45 emu/g, coercivity H c = 2.201 kOe, and energy product, BH max = 2.15 MGOe.

  1. Magnetic properties of ND Rich Melt-Spun ND-FE-B alloy

    Directory of Open Access Journals (Sweden)

    Grujić Aleksandar

    2005-01-01

    Full Text Available As a part of these experimental investigations of melt-spun Nd-Fe-B alloy with Nd rich content in relation to Nd2Fe14B prepared by rapid quenching process for optimally selected cooling rate and heat treatment, the influence of the chosen chemical composition on magnetic properties was observed. The results of X-ray diffraction, Mössbauer spectroscopy phase analysis and magnetic measurement of investigated melt-spun Nd14.5Fe78.5B7 alloy are presented to bring some new information concerning the relation between their structure and magnetic properties.

  2. Coercivity enhancement of sintered Nd-Fe-B magnets by chemical bath deposition of TbCl{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Shuai, E-mail: gshuai@nimte.ac.cn; Zhang, Xiaofeng; Ding, Guangfei; Chen, Renjie; Yan, Aru [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Lee, Don [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); University of Dayton, Dayton, Ohio 45469 (United States)

    2014-05-07

    The chemical bath deposition (CBD) and the grain boundary diffusion method were combined to diffuse the heavy rare earth for obtain the thick magnets with high coercivity and low heavy rare earth. The jet mill powders were soaked into the alcohol solution of 0.2 wt. % TbCl{sub 3}. A thin layer of TbCl{sub 3} was wrapped to the surface of (PrNd){sub 2}Fe{sub 14}B powder particles. The coercivity of magnet is increased from 11.89 kOe to 14.72 kOe without significant reduction of remanence after grain boundary diffusion in the sintering and the annealing processes. The temperature coefficients of the remanence and the coercivity are improved by the substitution of PrNd by Tb in the surface of grains. The highly accelerated temperature/humidity stress test (HAST) results indicate that the CBD magnet has poor corrosion resistance, attributing to the present of Cl atoms in the grain boundaries.

  3. Soft and hard natures of Nd{sub 2}Fe{sub 14}B permanent magnet explored by first-order-reversal-curves

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Po-An; Yang, Chao-Yao; Chang, Shu-Jui [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu, Taiwan, ROC (China); Lee, Min-Han [Undergraduate Honors Program of Nano Science and Engineering, National Chiao Tung University, Hsinchu, Taiwan, ROC (China); Tang, Nai-Kuang; Yen, Sheng-Chan [Metal Industries Research and Development Center, Kaohsiung, Taiwan (China); Tseng, Yuan-Chieh, E-mail: yctseng21@mail.nctu.edu.tw [Department of Materials Science and Engineering, National Chiao Tung University, Hsinchu, Taiwan, ROC (China)

    2014-12-15

    Two commercial Nd{sub 2}Fe{sub 14}B samples, MQP-B and sintered-NdFeB were investigated using synchrotron-based x-ray diffraction and first-order-reversal-curves (FORCs). Despite differing in magnetic and structural properties, the two samples were found to comprise two major ferromagnetic components in FORCs. For the sintered-NdFeB case, the soft component may originate from the intrinsically soft Nd-f site which was coupled with its local Fe atomic environment that differs in magnetic anisotropy from the Nd-g site (intrinsically hard). It may directly originate from the Nd-rich phase or microstructural imperfection, while the former possibility (Nd-f site) appears greater than the latter. While for the MQP-B, the minor second phase resulting from high structural disorder was likely in charge of the presence of the soft component. Sophisticated FORCs analyses revealed the natures of the soft and hard components, soft–hard coupling and switching reversibility of the two cases, irrespective of the origins of their two components. This provides insights to the origin of magnetic stability and reversal dynamics of Nd{sub 2}Fe{sub 14}B that have not been fully understood by conventional magnetic analyses. The coexistence of the two components led to an incoherent reversal undermining the magnetic stability of Nd{sub 2}Fe{sub 14}B. This is a fundamental problem as to why the performance extremity can only be improved finitely through extrinsic tuning. From FORCs simulation we understand that the soft–hard coupling was moderate in a real Nd{sub 2}Fe{sub 14}B compound. A stronger soft–hard coupling is necessary to conquer the anisotropic competition to enable a coherent reversal that will promote the magnetic hardness. - Highlights: • We investigated two commercially available Nd{sub 2}Fe{sub 14}B compounds with FORCs. • The two compounds were found to comprise soft and hard natures. • The coupling between the soft and hard phases is moderate in a real Nd

  4. Study of Nd-Fe-B alloys with nonstoichiometric Nd content in optimal magnetic state

    Directory of Open Access Journals (Sweden)

    Ćosović V.

    2009-01-01

    Full Text Available Characterization of two rapid-quenched Nd-Fe-B alloys with nonstoichiometric Nd content in the optimized magnetic state was carried out using the X-ray diffractometry (XRD, 57Fe Mössbauer spectroscopic phase analysis (MS, electron microscopy (TEM, high resolution TEM (HREM and Superconducting Quantum Interference Device (SQUID magnetometer. The experimental results demonstrate the fundamental difference in the structure and magnetic properties of the two investigated alloys in the optimized magnetic state. The Nd-Fe-B alloy with the reduced Nd content (Nd4.5Fe77B18.5 was found to have the nanocomposite structure of Fe3B/Nd2Fe14B and partly α-Fe/Nd2Fe14B, with mean grain size below 30 nm. On the other side, the overstoichiometric Nd14Fe79B7 alloy has almost a monophase structure with the dominant content of the hard magnetic phase Nd2Fe14B (up to 95 wt. % and a mean crystallite size about 60 nm, as determined by XRD and TEM analysis. The results of magnetic measurements on SQUID magnetometer also suggest the nanocomposite structure of the Nd-low alloy and nanocrystalline decoupled structure of the Nd-rich alloy after the optimal heat treatment.

  5. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    Science.gov (United States)

    Meakin, J. P.; Speight, J. D.; Sheridan, R. S.; Bradshaw, A.; Harris, I. R.; Williams, A. J.; Walton, A.

    2016-08-01

    Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.- computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd2O3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10-13 cm2/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated temperatures in the literature. This indicates that the growth of the room temperature oxidation products are likely defect enhanced processes at the NdFeB triple junctions.

  6. Microstructure and Magnetic Properties of NdFeB Films through Nd Surface Diffusion Process

    Directory of Open Access Journals (Sweden)

    Wenfeng Liu

    2017-01-01

    Full Text Available Ta/Nd/NdFeB/Nd/Ta films were deposited by magnetron sputtering on Si (100 substrates and subsequently annealed for 30 min at 923 K in vacuum. It was found that the microstructure and magnetic properties of Ta/Nd/NdFeB/Nd/Ta films strongly depend on the NdFeB layer thickness. With NdFeB layer thickness increasing, both the grain size and the strain firstly reduce and then increase. When NdFeB layer thickness is 750 nm, the strain reaches the minimum value. Meanwhile, both the in-plane and perpendicular coercivities firstly drastically increase and then slowly decrease with NdFeB layer thickness increasing. The highest in-plane and perpendicular coercivities can be obtained at NdFeB layer thickness of 750 nm, which are 21.2 kOe and 19.5 kOe, respectively. In addition, the high remanence ratio (remanent magnetization/saturation magnetization of 0.87 can also be achieved in Ta/Nd/NdFeB (750 nm/Nd/Ta film.

  7. Electrodeposition and Properties of Copper Layer on NdFeB Device

    Directory of Open Access Journals (Sweden)

    LI Yue

    2017-06-01

    Full Text Available To decrease the impact of the regular Ni/Cu/Ni coating on the magnetic performance of sintered NdFeB device, alkaline system of HEDP complexing agent was applied to directly electro-deposit copper layer on NdFeB matrix, then nickel layer was electrodeposited on the copper layer and Cu/Ni coating was finally obtained to replace the regular Ni/Cu/Ni coating. The influence of concentration of HEDP complexing agent on deposition course was tested by electrochemical testing; morphology of copper layer was characterized by SEM, XRD and TEM; the binding force of copper layer and the thermal reduction of magnetic of NdFeB caused by electrodeposited coating were respectively explored through the thermal cycle test and thermal demagnetization test. The results show that the concentration of HEDP has great impact on the deposition overpotential of copper. In the initial electrodepositing stage, copper particles precipitate at the grain boundaries of NdFeB magnets with a preferred (111 orientation. The copper layer is compact and has enough binding force with the NdFeB matrix to meet the requirements in SJ 1282-1977. Furthermore, the thermal demagnetization loss rate of the sintered NdFeB with the protection of Cu/Ni coating is significantly less than that with the protection of Ni/Cu/Ni coating.

  8. Coercivity enhancement of Dy-free Nd–Fe–B sintered magnets by intergranular adding Ho{sub 63.4}Fe{sub 36.6} alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Liping; Ma, Tianyu, E-mail: maty@zju.edu.cn; Wu, Chen; Zhang, Pei; Liu, Xiaolian; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

    2016-01-01

    High coercivity Nd–Fe–B sintered magnets serving in high-temperature environments always consume expensive and scarce heavy rare-earth Dy, which has simulated considerable interest to reduce Dy usage. In this work, coercivity of Dy-free magnets was investigated through intergranular adding eutectic Ho{sub 63.4}Fe{sub 36.6} powders. The coercivity increases gradually up to 4 wt% Ho{sub 63.4}Fe{sub 36.6} addition, however the remanence starts to deteriorate drastically as the addition is over 2.5 wt%. Coercivity above 18.0 kOe is obtained at the expense of a slight reduction in remanence through optimizing the addition amount and sintering conditions. The coercivity enhancement is explained through microstructural observations and elemental distribution analysis. (i) (Nd, Ho){sub 2}Fe{sub 14}B shell forms in the outer region of 2:14:1 phase grains, strengthening the local magnetic anisotropy filed, (ii) RE-rich grain boundary phase with low Fe content is thickened, weakening the magnetic coupling between adjacent 2:14:1 phase grains, and (iii) 2:14:1 phase grains are refined upon lowering sintering temperature, reducing the microstructural defects and the stray fields aroused from neighboring grains. - Highlights: • Eutectic Ho{sub 63.4}Fe{sub 36.6} powders were intergranular added to NdFeB sintered magnets. • The doped Dy-free magnet possessed coercivity of 18.0 kOe, remanence of 13.15 kGs. • (Nd, Ho){sub 2}Fe{sub 14}B shell formed in the surface of the matrix grains, increasing the H{sub A}. • Thick grain boundaries with low Fe content formed, decoupling the matrix grains. • By sintered at lower temperature, the matrix phase grains were refined.

  9. Investigation Procedure of Magnetic Performances of NdFeB Permanent Magnets

    DEFF Research Database (Denmark)

    Calin, Marius-Daniel; Helerea, Elena; Ritchie, Ewen

    2011-01-01

    The permanent magnet applications based on carbon steel magnets, hard ferrites and AlNiCo magnets classes are renewed with new classes of advanced magnetic materials based on rare earth elements, the Sm-Co and NdFeB types. Performance increase of the hard magnetic materials and their use in speci......The permanent magnet applications based on carbon steel magnets, hard ferrites and AlNiCo magnets classes are renewed with new classes of advanced magnetic materials based on rare earth elements, the Sm-Co and NdFeB types. Performance increase of the hard magnetic materials and their use...... in specific applications impose also great advances in the field of magnetic measurement. New researches need to be validated in order to investigate the NdFeB permanent magnets performances, including their stability under different thermal operational regimes. In this paper a specific investigation...... procedure of magnetic performances of NdFeB permanent magnets in correlation with the range of operating temperature is proposed based on modern hysteresisgraph method and impulse magnetization technique....

  10. Progress in sintered NdFeB magnets with Dy/Tb grain boundary diffusion%晶界扩散Dy/Tb烧结NdFeB研究进展

    Institute of Scientific and Technical Information of China (English)

    刘涛; 周磊; 张昕; 程星华; 林德; 喻晓军; 李波

    2011-01-01

    由于汽车和电子应用领域对节能电动机的需求,在VCM、电动机、信号发生器、手机和MRI等领域中得到广泛应用的烧结钕铁硼在电动机市场应用会进一步扩展.剩磁和矫顽力等磁性能的提高有利于烧结磁体在电动机市场快速增长.通常,烧结磁体一些性能的改善总是以牺牲其他性能为代价.而晶界扩散Dy/Tb烧结磁体与传统的同类磁体相比较,其矫顽力和剩磁可同时得以改善,本文对晶界扩散Dy/Tb钕铁硼的一些研究成果进行了综述和总结.晶界扩散Dy/Tb过程中烧结磁体晶界的成份和微观组织的变化对烧结磁体磁性能改善至为重要.%Many new applications of Nd-Fe-B magnets, such as voice coil motor (VCM) in hard disc drive, motors, generators, mobile phone, MRI, etc, are expected to expand in future because of strong energy saving requirements from the automobile and electric appliances markets. Magnetic property improvement in residual (Br) and coercive force (Hcj) helps the rapid growth of the motor market. In many instances, an improvement of some characteristics of sintered magnet is achieved but only at the expense of other characteristics. It has been found that Dy/Tb grain boundary diffusion processed Nd-Fe-B sintered magnets have improvement in both the highest remanence and cocercivity among conventional rare-earth permanent mgnets, which have been introduced in this paper. The influence of Dy/Tb grain boundary diffusion on composition and microstructure of grain boundaries phase is a key point for magnetic property improvement of sintered magnet.

  11. Characterization of nanocomposite NdFeB permanent magnetic materials

    International Nuclear Information System (INIS)

    Mat Husin Salleh; Hussain, P.; Mohammad, M.; Abd Aziz Mohamed

    2005-01-01

    The following topics were discussed: Introduction to NdFeB magnet, grain size measurement using XRD (X-ray diffraction), FESEM , TEM (Transmission Electron Microscopy) and SANS (Small-angle Neutron Scattering). The objective of the project are to analyze the structure of nano-crystallite formed in the melt spun ribbons after annealing by XRD, FESEM,TEM and SANS, to study the magnetic properties of nano-composite NdFeB melt spun ribbons and their bonded magnet and possible usage in small motor to replace the conventional NdFeB bonded magnet

  12. Magnetic and microstructural investigation of high-coercivity net-shape Nd-Fe-B-type magnets produced from spark-plasma-sintered melt-spun ribbons blended with DyF3

    Science.gov (United States)

    Žagar, Kristina; Kocjan, Andraž; Kobe, Spomenka

    2016-04-01

    Nanostructured Nd-Fe-B-type materials produced by melt-spinning (MS) are used in a variety of applications in the electronics, automotive, and sensor industries. The very rapid MS process leads to flake-like powders with metastable, nanoscale, Nd2Fe14B grains. These powders are then formed into net-shaped, isotropic, polymer-bonded magnets, or they are hot formed into fully dense, metallic magnets that are isotropic and anisotropic. These fully dense magnets are usually produced with a conventional hot press without the inclusion of additives prior to the hot pressing. As a result, their properties, particularly the coercivity (Hci), are insufficient at automotive-relevant temperatures of 100-150 °C since the material Hci has a large temperature coefficient. In this study, we instead add a thin layer of DyF3 to the melt-spun ribbons prior to their hot consolidation in order to enhance the coercivity through a diffusion-based, partial substitution of the Nd by Dy. This is accomplished by applying extremely rapid, spark-plasma sintering to minimize any growth of the nanoscale Nd2Fe14B grains during consolidation. The result is a very high-coercivity magnet with drastically reduced amounts of heavy rare earths that is suitable for high-temperature applications. This work clearly demonstrates how rapidly formed, metastable states can provide us with properties that are unobtainable with conventional techniques.

  13. 烧结钕铁硼添加合金元素的研究进展%Progress of Sintered NdFeB Magnets with Addition Element

    Institute of Scientific and Technical Information of China (English)

    刘涛; 周磊; 程星华; 张昕; 喻晓军; 李波

    2011-01-01

    磁性能优越的烧结钕铁硼永磁材料已成为永磁产业的支柱.过去的二十多年里钕铁硼已经在硬盘驱动器的VCM、电动机、信号发生器、手机和MRI等多种器件中得到广泛应用.在未来,由于汽车和电子应用领域对节能电动机的需求,使得电动机市场有望进一步扩展.因此,研究团队致力于钕铁硼磁性能的提高,从而推进电动机市场的快速发展.本文对近些年来通过添加合金元素来改善钕铁硼磁性能的一些研究成果进行了综述,最后,对添加合金元素改善钕铁硼磁体性能进行了总结.%Sintered Nd-Fe-B magnets, which have excellent magnetic performance, were the key materials in permanent magnet industry. In the past two decades, Nd-Fe-B magnets have a wide application, such as, VCM [voice core motor] in hard disc drive, motors, generators, mobile phone, MRI, etc. Motor market is expected to expand in future because of strong energy saving requirements from the automobile and electric appliances markets. Therefore, many groups have spent much effort to improve magnetic property of Nd-Fe-B magnets, which are helping for the rapid growth of the motor market. The research results of the effect of addition alloy elements on the magnetic properties and microstructural features of sintered NdFeB have been introduced in this paper. Finally, an overview how to improve the performance with addition element was outlined.

  14. Microstructure and magnetic properties of Nd-Fe-B-(Re, Ti alloys

    Directory of Open Access Journals (Sweden)

    Hasiak Mariusz

    2015-03-01

    Full Text Available The microstructure and magnetic properties of nanocomposite hard magnetic Nd-Fe-B-(Re, Ti materials with different Nd and Fe contents are studied. The role of Re and Ti addition in phase composition and volume fraction of the Nd-Fe-B phase is determined. All samples are annealed at the same temperature of 993 K for 10 min. Mössbauer spectroscopy shows that the addition of 4 at.% of Re to the Nd8Fe78B14 alloy leads to creation of an ineligible amount of the magnetically hard Nd2Fe14B phase. Moreover, the microstructure and magnetic characteristics recorded in a wide range of temperatures for the Nd8Fe79−xB13Mx (x = 4; M = Re or Ti alloys are also analyzed.

  15. Relations microstructure - magnetic properties - squareness factor of PrFeB and NdFeB sintered magnets prepared with hydrogen; Estudo das correlacoes entre microestrutura, propriedades magneticas e fator de quadratura em imas sinterizados de PrFeB e NdFeB processados com hidrogenio

    Energy Technology Data Exchange (ETDEWEB)

    Perigo, Elio Alberto

    2009-07-01

    In this work, it has firstly been evaluated the preparation of Pr{sub 16}Fe{sub 76}B{sub 8} sintered permanent magnets (% at.) by means of high-energy milling using a planetary ball mill. The influence of both milling speed and time has been verified. The best magnetic properties [J{sub R} = (1.02 {+-} 0.02) T, {mu}{sub 0J}H{sub c} = (1.42 {+-} 0.03) T and (BH){sub max} = (200 {+-} 4) kJm{sup -3}] have been found for a permanent magnet prepared with the magnetic alloy milled during 75 minutes using a rotational milling speed of 200 rpm. In order to improve the remanence, the hydrogen decrepitation process time has been reduced from 60 minutes to 2 minutes. In this case, it has been obtained a sintered magnet with J{sub R} = (1.14 {+-} 0.02) T, {mu}{sub 0J}H{sub c} = (1.44 {+-} 0.03) T and (BH){sub max} = (250 {+-} 5) kJm{sup -3} due to the improvement of crystallographic alignment of the hard magnetic phase. During such investigation, a new methodology to quantify the parameter has been developed. Subsequently, for the first time, a quantitative correlation between the microstructure and the squareness factor in anisotropic sintered RE{sub 16}Fe{sub 76}B{sub 8} (RE = Nd or Pr) magnets has been proposed. The presented expression utilizes the mean size, the mean elongation and the mean roundness of the hard magnetic grains as well as their respective standard deviations. The squareness factor can be improved with a microstructure with rounder grains and with a sharp grain size distribution. The grain size homogeneity is more important to enhance the squareness factor compared to grain shape homogeneity. Furthermore, it has also been verified that the annealing after sintering improves the grain shape homogeneity and the milling enhances the grain size homogeneity. Moreover, the effect of the temperature on the squareness factor of anisotropic sintered magnets has also been evaluated. Such parameter is mainly controlled by the sample

  16. Effects of Fe fine powders doping on hot deformed NdFeB magnets

    International Nuclear Information System (INIS)

    Lin, Min; Wang, Huijie; Zheng, Jingwu; Yan, Aru

    2015-01-01

    The composite NdFeB magnets with blending melt-spun flakes and Fe fine powders were prepared by the hot-pressed and hot-deformed route. Characterizations of the hot-deformed NdFeB magnets affected by the doped Fe powders were tested. The doped Fe powders decrease the hot-deformed pressure when the strain is between 15 and 50%. XRD patterns show that the doped Fe powders have little influence on the c-axis alignment of hot-deformed NdFeB magnets in the press direction. The B r and the (BH) max get improved when the doped Fe powders are less than 3 wt%. The doped Fe of hot-deformed NdFeB magnets exists in the elongated state and the spherical state surrounded by the Nd-rich phase. With the Fe fraction increasing, the potential of magnet moves to the positive direction and the diameter of the Nyquist arc becomes larger, which indicate that the corrosion resistance improved effectively. The bending strength was enhanced by the elongated α-Fe phase embedded in the matrix 2:14:1 phase. - Highlights: • The doped Fe powders have little influence on the c-axis alignment of magnets. • The elongated Fe powders are more than the spherical Fe powders in the magnets. • The corrosion resistance is improved effectively with the increasing Fe fraction. • The bending strength is enhanced by the elongated α-Fe phase embedded in the matrix

  17. Effects of Fe fine powders doping on hot deformed NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Min, E-mail: linm@nimte.ac.cn [Ningbo Institute of Material Technology & Engineering Chinese Academy of Science, Ningbo 315201 (China); Wang, Huijie [Ningbo Jinji Strong Magnetic Material Company, Ningbo 315041 (China); Zheng, Jingwu [Zhejiang University of Technology, Hangzhou 310014 (China); Yan, Aru [Ningbo Institute of Material Technology & Engineering Chinese Academy of Science, Ningbo 315201 (China)

    2015-04-01

    The composite NdFeB magnets with blending melt-spun flakes and Fe fine powders were prepared by the hot-pressed and hot-deformed route. Characterizations of the hot-deformed NdFeB magnets affected by the doped Fe powders were tested. The doped Fe powders decrease the hot-deformed pressure when the strain is between 15 and 50%. XRD patterns show that the doped Fe powders have little influence on the c-axis alignment of hot-deformed NdFeB magnets in the press direction. The B{sub r} and the (BH){sub max} get improved when the doped Fe powders are less than 3 wt%. The doped Fe of hot-deformed NdFeB magnets exists in the elongated state and the spherical state surrounded by the Nd-rich phase. With the Fe fraction increasing, the potential of magnet moves to the positive direction and the diameter of the Nyquist arc becomes larger, which indicate that the corrosion resistance improved effectively. The bending strength was enhanced by the elongated α-Fe phase embedded in the matrix 2:14:1 phase. - Highlights: • The doped Fe powders have little influence on the c-axis alignment of magnets. • The elongated Fe powders are more than the spherical Fe powders in the magnets. • The corrosion resistance is improved effectively with the increasing Fe fraction. • The bending strength is enhanced by the elongated α-Fe phase embedded in the matrix.

  18. Corrosion properties of aluminium coatings deposited on sintered NdFeB by ion-beam-assisted deposition

    Energy Technology Data Exchange (ETDEWEB)

    Mao Shoudong; Yang Hengxiu; Li Jinlong; Huang Feng [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 519 Zhuangshi Road, Ningbo 315201 (China); Song Zhenlun, E-mail: songzhenlun@nimte.ac.cn [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 519 Zhuangshi Road, Ningbo 315201 (China)

    2011-04-15

    Pure Al coatings were deposited by direct current (DC) magnetron sputtering to protect sintered NdFeB magnets. The effects of Ar{sup +} ion-beam-assisted deposition (IBAD) on the structure and the corrosion behaviour of Al coatings were investigated. The Al coating prepared by DC magnetron sputtering with IBAD (IBAD-Al-coating) had fewer voids than the coating without IBAD (Al-coating). The corrosion behaviour of the Al-coated NdFeB specimens was investigated by potentiodynamic polarisation, a neutral salt spray (NSS) test, and electrochemical impedance spectroscopy (EIS). The pitting corrosion of the Al coatings always began at the voids of the grain boundaries. Bombardment by the Ar{sup +} ion-beams effectively improved the corrosion resistance of the IBAD-Al-coating.

  19. Nd composition dependence of microstructure and magnetic properties for gradient sputtered NdFeB films

    International Nuclear Information System (INIS)

    Li Shandong; Wang Dawei; Fang Jianglin; Duh, J.-G.; Wang Yinying; Wu Yizhi; Huang Junheng; Zheng Hongjun

    2008-01-01

    NdFeB films with Nd compositions varied from 13.34 to 24.30 at% were deposited by DC gradient sputtering using targets Nd 12.5 Fe 71.5 B 16 and Nd. The hard magnetic properties, grain growth direction and magnetic domain structures were dramatically influenced by Nd composition. The samples with intermediate Nd concentrations exhibited optimal magnetic properties and microstructures, such as large squareness ratio over 0.9, large energy product up to 174 kJ/m 3 , and vertical domain structure. However, the samples with higher and lower Nd compositions showed almost isotropic loops. (0 0 l) as main X-ray diffraction peaks in the optimal Nd composition region indicated most of Nd 2 Fe 14 B grains with c-axis perpendicular to the film plane, while NdFeB grains in other region are almost random growth. The good magnetic properties can be attributed to the vertical growth of Nd 2 Fe 14 B grains

  20. Nd composition dependence of microstructure and magnetic properties for gradient sputtered NdFeB films

    Energy Technology Data Exchange (ETDEWEB)

    Li Shandong [Department of Physics, Fujian Normal University, Fuzhou 350007 (China)], E-mail: dylsd007@yahoo.com.cn; Wang Dawei [Department of Physics, Fujian Normal University, Fuzhou 350007 (China); Fang Jianglin [Center for Materials Analysis, Nanjing University, Nanjing 210093 (China); Duh, J.-G. [Department of Materials Science and Engineering, National TsingHua Universtiy, Hsinchu, Taiwan (China); Wang Yinying; Wu Yizhi; Huang Junheng; Zheng Hongjun [Department of Physics, Fujian Normal University, Fuzhou 350007 (China)

    2008-08-15

    NdFeB films with Nd compositions varied from 13.34 to 24.30 at% were deposited by DC gradient sputtering using targets Nd{sub 12.5}Fe{sub 71.5}B{sub 16} and Nd. The hard magnetic properties, grain growth direction and magnetic domain structures were dramatically influenced by Nd composition. The samples with intermediate Nd concentrations exhibited optimal magnetic properties and microstructures, such as large squareness ratio over 0.9, large energy product up to 174 kJ/m{sup 3}, and vertical domain structure. However, the samples with higher and lower Nd compositions showed almost isotropic loops. (0 0 l) as main X-ray diffraction peaks in the optimal Nd composition region indicated most of Nd{sub 2}Fe{sub 14}B grains with c-axis perpendicular to the film plane, while NdFeB grains in other region are almost random growth. The good magnetic properties can be attributed to the vertical growth of Nd{sub 2}Fe{sub 14}B grains.

  1. Powder alignment system for anisotropic bonded NdFeB Halbach cylinders \\ud

    OpenAIRE

    Zhu, Z.Q.; Xia, Z.P.; Atallah, K.; Jewell, G.W.; Howe, D.

    2000-01-01

    A Halbach cylinder, fabricated from pre-magnetized sintered NdFeB magnet segments, is proposed for the powder aligning system during the compression or injection moulding of anisotropic bonded Halbach oriented NdFeB ring magnets. The influence of leading design parameters of the powder aligning system, viz. the number of magnet segments per pole, their axial length and radial thickness, and their clearance from the mould, is investigated by finite element analysis, and validated experimentally

  2. Structure and Properties of Nd-Fe-B Alloy Subjected to HDDR Process

    Directory of Open Access Journals (Sweden)

    Szymański M.

    2016-03-01

    Full Text Available In this paper the Hydrogenation, Disproportionation, Desorption and Recombination (HDDR route was tested, for the Nd-Fe-B master alloy, as a prospective procedure for recycling of sintered scrap neodymium magnets. The HDDR method is based on the hydrogen induced reversal phase transformation of Nd-Fe-B alloy: Nd2Fe14B + (2±x H2 = 2NdH2±x + Fe2B + 12Fe. Microstructural observations (SEM, phase constitution studies (XRD and measurement of magnetic properties (VSM were done to investigate the HDDR transformation progress. It was observed that disproportionation reaction starts at the grain boundaries, where the Nd-rich phase is located. Average grain size was reduced and coercive material was produced as a result of the HDDR process. Obtained results are similar to literature data.

  3. Recent development in bonded NdFeB magnets

    International Nuclear Information System (INIS)

    Ma, B.M.; Herchenroeder, J.W.; Smith, B.; Suda, M.; Brown, D.N.; Chen, Z.

    2002-01-01

    The magnetic properties of isotropic NdFeB powders used for bonded magnets are compared. The characteristics of two newly developed powders, namely MQP-13-9 and MQP-S-9-8 were compared with respect to existing powders. The advantages of spherical powders for injection molding were highlighted. Development targets for the 180 deg. C application and NdFeB nanocomposites were also discussed

  4. Westendorf effect in the magnet alloy Nd-Dy-Fe-Co-B

    International Nuclear Information System (INIS)

    Piskorskij, V.P.; Valeev, R.A.; Sychev, I.V.

    2006-01-01

    Sintered magnets of the composition as follows, at. %: (Nd 0.6 Dy 0.4 ) 15 (Fe 1-x Co x ) rest Al 1 B 8 , are under study. It is revealed that the course of coercive force dependence on the temperature of heat treatment varies with a cobalt content increase (within a range of 0.19 - 0.26). The dependence of coercive force on heat treatment temperature for the alloys studied has a pronounced minimum at 700 deg C which is known as a Westendorf effect. This effect is taken to be due to the presence of R(Fe, Co) 4 B phase where R is the sum of REM [ru

  5. High-performance nanocrystalline NdFeB magnets by CAPA process

    Energy Technology Data Exchange (ETDEWEB)

    Kim, H.T. [Tesla Co., Ltd., 340-1 Songsan-Ri, Yanggam-Myeon, Hwasung City, Gyeonggi-Do, 445-396 (Korea, Republic of)]. E-mail: htkim@gotesla.com; Kim, Y.B. [Korea Research Institute Standards and Sciences, 305-600, Daejeon (Korea, Republic of); Jeon, J.W. [Chonbuk National University, 756-356, Jeonju (Korea, Republic of); Jang, I.H. [Tesla Co., Ltd., 340-1 Songsan-Ri, Yanggam-Myeon, Hwasung City, Gyeonggi-Do, 445-396 (Korea, Republic of); Kapustin, G.A. [RRC Kurchatov Institute, Moscow, 123182 (Russian Federation); Kim, H.S. [Chonbuk National University, 756-356, Jeonju (Korea, Republic of)

    2006-09-15

    The anisotropic NdFeB magnets were prepared from the melt-spun isotropic powders by CAPA process. The precursor isotropic magnet shows the uniform magnetic properties according to the overall position in the magnet. In the case of the anisotropic magnet, the outer position shows higher remanence and energy product compared to the center position. The magnetic properties of the anisotropic magnet obtained from Nd{sub 14}Fe{sub 80}B{sub 6} powders are B{sub r}=15kG, {sub i}H{sub c}=4.1kOe and BH{sub max}=36MGOe. In the case of addition of Zn to Nd{sub 14}Fe{sub 80}B{sub 6} powders, the energy product increased because of the improved coercivity. The magnetic properties of the Zn-added magnet are B{sub r}=14.5kG, {sub i}H{sub c}=9.7kOe and BH{sub max}=52MGOe. The Zn addition is effective to depress Nd{sub 2}Fe{sub 14}B grain growth of the interparticle regions during plastic deformation.

  6. Microstructure and Magnetic Properties of NdFeB Films through Nd Surface Diffusion Process

    OpenAIRE

    Liu, Wenfeng; Zhang, Mingang; Zhang, Kewei; Chai, Yuesheng

    2017-01-01

    Ta/Nd/NdFeB/Nd/Ta films were deposited by magnetron sputtering on Si (100) substrates and subsequently annealed for 30 min at 923 K in vacuum. It was found that the microstructure and magnetic properties of Ta/Nd/NdFeB/Nd/Ta films strongly depend on the NdFeB layer thickness. With NdFeB layer thickness increasing, both the grain size and the strain firstly reduce and then increase. When NdFeB layer thickness is 750 nm, the strain reaches the minimum value. Meanwhile, both the in-plane and per...

  7. Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

    Science.gov (United States)

    Pinkerton, Frederick E.; Balogh, Michael P.; Ellison, Nicole; Foto, Aldo; Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P.

    2016-11-01

    High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity Hci of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H2 gas. Expansion of the NdFeB crystal lattice in both ATF and H2 identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets.

  8. Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

    International Nuclear Information System (INIS)

    Pinkerton, Frederick E.; Balogh, Michael P.; Ellison, Nicole; Foto, Aldo; Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P.

    2016-01-01

    High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity H ci of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H 2 gas. Expansion of the NdFeB crystal lattice in both ATF and H 2 identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets. - Highlights: • Injection molded NdFeB magnets age rapidly in automatic transmission fluid (ATF). • Coercivity loss is not due to direct chemical reaction between ATF and the powder. • Chemical reaction with the binder does not play a major role in aging. • Hydrogen dissociates from ATF and diffuses into Nd 2 Fe 14 B, reducing coercivity.

  9. Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

    Energy Technology Data Exchange (ETDEWEB)

    Pinkerton, Frederick E., E-mail: frederick.e.pinkerton@gm.com [Chemical and Materials Systems Laboratory, General Motors Research and Development Center, Warren, MI 48092 (United States); Balogh, Michael P.; Ellison, Nicole [Chemical and Materials Systems Laboratory, General Motors Research and Development Center, Warren, MI 48092 (United States); Foto, Aldo [Element Materials Technology Wixom, Inc (United States); Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P. [Powertrain Materials/Fluids/AMPPD Engineering and Labs, GFL VE/PT Materials Engineering, General Motors LLC, Pontiac, MI 48340 (United States)

    2016-11-01

    High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity H{sub ci} of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H{sub 2} gas. Expansion of the NdFeB crystal lattice in both ATF and H{sub 2} identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets. - Highlights: • Injection molded NdFeB magnets age rapidly in automatic transmission fluid (ATF). • Coercivity loss is not due to direct chemical reaction between ATF and the powder. • Chemical reaction with the binder does not play a major role in aging. • Hydrogen dissociates from ATF and diffuses into Nd{sub 2}Fe{sub 14}B, reducing coercivity.

  10. Effect of molybdate on phosphating of Nd-Fe-B magnets for corrosion protection

    Directory of Open Access Journals (Sweden)

    Adonis Marcelo Saliba-Silva

    2005-06-01

    Full Text Available Nd-Fe-B magnets are highly susceptible to corrosion and need protection against environment attack. The use of organic coatings is one of the main methods of corrosion protection of these materials. Data related to the effect of conversion coatings, such as phosphating, on corrosion performance of these magnets is still scarce. Studies about the effect of phosphating on the corrosion resistance of a commercial Nd-Fe-B sintered magnet indicated that it increases the corrosion resistance of these magnets, compared to non-phosphated magnets. In this study, the solution chemistry of a phosphating bath was altered with the addition of molybdate and its effect on the corrosion resistance of magnets investigated. Sintered magnet specimens were phosphated in solutions of 10 g/L NaH2PO4 (pH 3.8, either with or without molybdate [10-3 M MoO4(2-], to improve their corrosion resistance. The effect of phosphating time was also evaluated, and specimens were phosphated for 4 and 18 hours. To evaluate the corrosion performance of phosphated and unphosphated specimens, a corrosion test based on monitoring hydrogen evolution on the surface of the magnets was used. This technique revealed that the addition of molybdate to the phosphating solution improved the corrosion resistance of the magnets phosphated by immersion for short periods but had no beneficial effect if phosphated by immersion for longer periods.

  11. Production for high thermal stability NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yu, L.Q. [College of Physics Science and Technology, China University of Petroleum (East China), Dongying 257061, Shandong Province (China)], E-mail: iyy2000@163.com; Zhang, J.; Hu, S.Q.; Han, Z.D. [College of Physics Science and Technology, China University of Petroleum (East China), Dongying 257061, Shandong Province (China); Yan, M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

    2008-04-15

    To improve sintered NdFeB magnets' thermal stability and magnetic properties, combined addition of elements Cu and Gd was investigated. It was found that with Gd addition increase to 1.0%, the temperature coefficient {alpha} improved from -0.15 to -0.05%/deg. C (maximum working temperature 120 deg. C), but the remanence and the maximum energy product linearly decreased. With addition of Cu in Gd-containing magnets the intrinsic coercivity increased greatly, and the remanence increased also because of their density improvement, and optimum Cu content was achieved at 0.2%. Microstructure analysis showed that most of the Cu distributed at grain boundaries and led to clear and smooth morphologies. Magnets with high thermal stability {alpha}=-0.05%/deg. C and magnetic properties were obtained with addition of Gd=0.8% and Cu=0.2%.

  12. Delayed demagnetization jumps in (NdDy)(FeCo)B magnets in a steady-state magnetic field

    Science.gov (United States)

    L'vova, G. L.; Kirman, M. V.; Koplak, O. V.; Kucheryaev, V. V.; Valeev, R. A.; Piskorskii, V. P.; Morgunov, R. B.

    2017-11-01

    Spontaneous demagnetization jumps are observed in sintered magnets (Nd0.6Dy0.4)16(Fe0.77Co0.23)78B6 in a constant magnetic field after a sharp decrease in an external magnetic field from the value corresponding to the saturation to a value close to the coercive force. It is shown that the number of the magnetization jumps is proportional to their amplitudes. A low value of the autocorrelation coefficient between the jump amplitude and the time of its appearance ( R white magnetic noise is observed. The distribution of the magnetic field gradient has been obtained near the sample surface that makes it possible to distinguish domains and the grain magnetization in the dependence on the direction of the texturing of the sintered magnet.

  13. Enhanced method of magnetic powder alignment for production of PLP Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Popov, A.G.; Golovnia, O.A.; Protasov, A.V.

    2017-01-01

    It is demonstrated how the high degree of powder alignment in PLP magnets can be achieved by loading the powder into a container placed in a magnetic field of moderate strength. The strip-cast alloy with a composition of 30.00 Nd, 1.95 Dy, 66.42 Fe, 0.99 B, 0.54 Co, 0.1 Ga (wt%) was subjected to hydrogen decrepitation and then milled in a vibratory mill in toluene to an average particle size of 2.9 µm determined by the FSSS method. The powder was compacted in the magnetic field of 0.2 – 1.2 T to the filling density 2.6 – 3.2×10 3 kg/m 3 . It is shown that loading the powder into a container placed in a magnetic field enhances the degree of powder alignment in sintered Nd-Fe-B magnets produced from non-pressed powder. At the filling density less than 3.2×10 3 kg/m 3 , the density of magnets is high but insufficient, because of the formation of magnetostatic chains of particles, which impedes the powder compaction. The simulation by the discrete-element method qualitatively proves that the magnetostatic interaction of the chains of particles that are formed in the course of loading in the magnetic field stimulates a decrease in the density of the sintered magnets and its non-uniform distribution over the sample. As a result of the optimization of the parameters of the alignment and compaction of the powder loaded in a magnetic field, PLP magnets with B r ≥1.34 T, H c ≥950 kA/m, (BH) max ≥340 kJ/m 3 , and the degree of alignment exceeding 96% were produced. - Highlights: • The pressless process (PLP) in magnet production is studied. • A new method of the loading of powder in an applied DC magnetic field is suggested. • The method allows achieving higher degree of alignment in moderate magnetic field. • Density of sintered magnets is studied experimentally and via DEM simulation. • Low density is caused by the formation of magnetostatic chains of powder particles.

  14. Enhanced method of magnetic powder alignment for production of PLP Nd-Fe-B magnets

    Energy Technology Data Exchange (ETDEWEB)

    Popov, A.G. [M.N. Miheev Institute of Metal Physics of Ural Branch of Russian Academy of Sciences, Str. S. Kovalevskoy, 18, 620137 Ekaterinburg (Russian Federation); Institute of Natural Sciences and Mathematics, Ural Federal University, Av. Mira, 19, 620002 Ekaterinburg (Russian Federation); Golovnia, O.A., E-mail: golovnya@imp.uran.ru [M.N. Miheev Institute of Metal Physics of Ural Branch of Russian Academy of Sciences, Str. S. Kovalevskoy, 18, 620137 Ekaterinburg (Russian Federation); Institute of Natural Sciences and Mathematics, Ural Federal University, Av. Mira, 19, 620002 Ekaterinburg (Russian Federation); Protasov, A.V. [M.N. Miheev Institute of Metal Physics of Ural Branch of Russian Academy of Sciences, Str. S. Kovalevskoy, 18, 620137 Ekaterinburg (Russian Federation); Institute of Natural Sciences and Mathematics, Ural Federal University, Av. Mira, 19, 620002 Ekaterinburg (Russian Federation)

    2017-04-15

    It is demonstrated how the high degree of powder alignment in PLP magnets can be achieved by loading the powder into a container placed in a magnetic field of moderate strength. The strip-cast alloy with a composition of 30.00 Nd, 1.95 Dy, 66.42 Fe, 0.99 B, 0.54 Co, 0.1 Ga (wt%) was subjected to hydrogen decrepitation and then milled in a vibratory mill in toluene to an average particle size of 2.9 µm determined by the FSSS method. The powder was compacted in the magnetic field of 0.2 – 1.2 T to the filling density 2.6 – 3.2×10{sup 3} kg/m{sup 3}. It is shown that loading the powder into a container placed in a magnetic field enhances the degree of powder alignment in sintered Nd-Fe-B magnets produced from non-pressed powder. At the filling density less than 3.2×10{sup 3} kg/m{sup 3}, the density of magnets is high but insufficient, because of the formation of magnetostatic chains of particles, which impedes the powder compaction. The simulation by the discrete-element method qualitatively proves that the magnetostatic interaction of the chains of particles that are formed in the course of loading in the magnetic field stimulates a decrease in the density of the sintered magnets and its non-uniform distribution over the sample. As a result of the optimization of the parameters of the alignment and compaction of the powder loaded in a magnetic field, PLP magnets with B{sub r} ≥1.34 T, H{sub c} ≥950 kA/m, (BH){sub max} ≥340 kJ/m{sup 3}, and the degree of alignment exceeding 96% were produced. - Highlights: • The pressless process (PLP) in magnet production is studied. • A new method of the loading of powder in an applied DC magnetic field is suggested. • The method allows achieving higher degree of alignment in moderate magnetic field. • Density of sintered magnets is studied experimentally and via DEM simulation. • Low density is caused by the formation of magnetostatic chains of powder particles.

  15. In-situ magnetization of NdFeB magnets for permanent magnet machines

    International Nuclear Information System (INIS)

    Chang, L.; Eastham, T.R.; Dawson, G.E.

    1991-01-01

    In-situ magnetizers are needed to facilitate the assembly of permanent magnet machines and to remagnetize the magnets after weakening due to a fault condition. The air-core magnetizer in association with the silicon steel lamination structure of the rotor has advantages over its iron-core counterpart. This novel method has been used to magnetize the NdFeB magnets in a 30-hp permanent magnet synchronous motor. The magnetizing capability for different magnetizer geometries was investigated for the magnetization of NdFeB material. The design, testing, and operation of this magnetizer are reported in this paper

  16. The temperature dependence of magnetic anisotropy of Nd-Fe-B thin films

    Science.gov (United States)

    Sato, Takuya; Hashimoto, Ryuji; Tanaka, Yoshitomo; Suzuki, Kenichi; Enokido, Yasushi; Choi, Kyung-Ku; Suzuki, Takao

    2018-05-01

    The magnetic properties of Nd-Fe-B thin films with the three different compositions (#1: Nd12.6Fe81.5B5.9, #2: Nd14.6Fe78.1B7.4 and #3: Nd22.6Fe66.2B11.2) are discussed. With increasing Nd content, the c-axis orientation along the film normal is enhanced. It is found that sample #2 possesses the saturation magnetization Ms very close to that for Nd2Fe14B over a temperature range from 100 to about 300K. The magnetic anisotropy constant Ku2 for sample #2 is the highest among those samples, but smaller by about 20%, as compared to that for Nd2Fe14B. It is of interest to note that the temperature TR at which Ku1 changes its sign is lower by about 30K as compared to that previously reported for Nd2Fe14B. The reason for this discrepancy is not clear, but could be due to the presence of the minority phases of Nd-rich compounds and also a possible contribution of the magneto-elastic effect to the net magnetic anisotropy.

  17. Effects of Dy{sub 71.5}Fe{sub 28.5} intergranular addition on the microstructure and the corrosion resistance of Nd–Fe–B sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Liping; Ma, Tianyu, E-mail: maty@zju.edu.cn; Zhang, Pei; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

    2015-06-15

    To satisfy high-temperature applications, heavy rare-earth (RE) Dy is commonly introduced into the Nd–Fe–B sintered magnets to improve the coercivity. In addition to forming (Nd, Dy){sub 2}Fe{sub 14}B, Dy also exists in the intergranular RE-rich phase. Hence, understanding the effect of Dy on the electrochemical characteristics of the RE-rich phase and corrosion resistance of the magnet is of importance. In this work, eutectic alloy Dy{sub 71.5}Fe{sub 28.5} powders were added into the (Pr{sub 0.2}Nd{sub 0.8}){sub 12.3}Fe{sub bal}B{sub 6.1} magnet through binary-alloy approach to investigate the corrosion resistance of the magnet in electrochemical and hot/humid environments. The results demonstrate that Dy is enriched in the intergranular phase, improving its electrode potential and stability due to the higher electrode potential of Dy than Nd or Pr. As a consequence, the electrode potential difference between the 2:14:1 phase and the RE-rich phase is reduced, improving the corrosion resistance. Furthermore, formation of (Pr, Nd, Dy){sub 2}Fe{sub 14}B shell with stronger local anisotropy surrounding the 2:14:1 phase grains improves the coercivity with a slight remanence loss. Therefore, intergranular adding Dy–Fe alloy powders can obtain both high magnetic properties and good corrosion resistance simultaneously. - Highlights: • Eutectic Dy{sub 71.5}Fe{sub 28.5} powders were intergranular added to NdFeB sintered magnets. • The doped magnet showed improved corrosion resistance compared to Dy-free magnet. • Dy enrichment in RE-rich intergranular phase improved its electrode potential. • (Nd, Dy){sub 2}Fe{sub 14}B shell was expected to form in the surface of Nd{sub 2}Fe{sub 14}B grains. • Both corrosion resistance and coercivity were improved in Dy–Fe doped magnet.

  18. Texturing for bulk α-Fe/Nd2Fe14B nanocomposites with enhanced magnetic properties

    International Nuclear Information System (INIS)

    Lou, L.; Hou, F.C.; Wang, Y.N.; Cheng, Y.; Li, H.L.; Li, W.; Guo, D.F.; Li, X.H.; Zhang, X.Y.

    2014-01-01

    In the present study, the texturing of bulk α-Fe/Nd 2 Fe 14 B nanocomposites produced from Nd-lean amorphous Nd x Fe 92.5−x Cu 1.5 B 6 (x=9 to 11.5 at%) via a hot deformation under a uniaxial stress of ∼350 MPa at 973 K has been studied. An enhanced (00l) texture of the hard phase is observed with increasing Nd content, which results in an increase in the magnetic anisotropy of the nanocomposite magnets. As a result, both the coercivity and the remanence of the magnets increase simultaneously with increasing Nd content from x=9–11.5 at%, yielding a significant enhancement of the maximum energy product from (BH) max =13.2 to 17.5 MGOe in the direction parallel to stress axis. - Highlights: • Textured bulk α-Fe/Nd 2 Fe 14 B nanocomposites have been produced from Nd-lean alloys. • Nd content has an effect on the texturing of α-Fe/Nd 2 Fe 14 B nanocomposite magnets. • An enhanced (00l) texture of hard phase is observed with increasing Nd content. • Both the coercivity and remanence increase simultaneously with Nd content

  19. Corrosion resistance and mechanical properties of pulse electrodeposited Ni-TiO{sub 2} composite coating for sintered NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Zhang Liang; Wang Juping; Chen Bo [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

    2009-08-12

    Ni-TiO{sub 2} composite coating which was prepared under pulse current conditions was successfully performed on sintered NdFeB magnet. As a comparison, pure nickel coating was also prepared. The phase structure, the surface morphology, the chemical composition, the anti-corrosion performance of the coatings for magnets, the microhardness and the wearing resistance performance of the coatings were studied using X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), electrochemical technique, Vickers hardness tester and ball-on-disc tribometer, respectively. The results revealed that Ni-TiO{sub 2} composite coating provided excellent anti-corrosion performance for the magnets, and showed higher microhardness and better anti-wear performance.

  20. Corrosion behaviour of Nd-Fe-B magnets containing Co and Cr

    International Nuclear Information System (INIS)

    Pawlowska, G.; Bala, H.; Szymura, S.

    1993-01-01

    The effect of partial substitution of iron by Co and Cr on corrosion behaviour of Nd 16 Fe 76 B 8 permanent magnets has been investigated. Small additions of Cr (1 to 4%at) are enough to ensure maximal corrosion inhibition. Greater amount of Cr into Nd-Fe-B alloy (>8%at), against expectations, practically do not affect the corrosion behaviour and additionally, considerably worsen its magnetic properties. Corrosion tests have shown a distinct effect of cobalt addition on the inhibition of both acid corrosion and the abnormal dissolution process of the Nd-Fe-Co-B magnets. Cobalt additions inhibit the atmosphere corrosion of Nd-Fe-B permanent magnets, especially a salt-spray environment. (author). 6 refs, 4 figs, 1 tab

  1. Al–Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Jingjing; Xu, Bajin; Ling, Guoping, E-mail: linggp@zju.edu.cn

    2014-06-01

    Al–Mn coatings were electrodeposited on sintered NdFeB permanent magnet in MnCl{sub 2}–AlCl{sub 3}–1-ethyl-3-methylim-idazolium chloride (MnCl{sub 2}–AlCl{sub 3}–EMIC) ionic liquid at room temperature. The coatings were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The adhesion strength of the coating on NdFeB substrate was evaluated by thermal shock and scratch test. The hardness and corrosion behavior of Al–Mn coating were measured by a Knoop microhardness tester, immersion test and neutral salt spray test respectively. The results showed that the amorphous structure of the deposits was obtained at the current density of 6 mA/cm{sup 2}, while higher current densities resulted in a mixed structure of amorphous and crystalline. The Al–Mn coating showed excellent adhesion strength on NdFeB substrate with the thermal shock test over 30 cycles and L{sub c} > 80 N. The hardness of Al–Mn coating was up to 5.4 GPa. The amorphous Al–Mn coating showed an anodic sacrificial protection with a low corrosion rate for NdFeB. Meanwhile, the magnetic properties measured by an AMT-4 magnetic measurement device showed that Al–Mn coating did not deteriorate the magnetic property of NdFeB.

  2. Al–Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance

    International Nuclear Information System (INIS)

    Ding, Jingjing; Xu, Bajin; Ling, Guoping

    2014-01-01

    Al–Mn coatings were electrodeposited on sintered NdFeB permanent magnet in MnCl 2 –AlCl 3 –1-ethyl-3-methylim-idazolium chloride (MnCl 2 –AlCl 3 –EMIC) ionic liquid at room temperature. The coatings were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The adhesion strength of the coating on NdFeB substrate was evaluated by thermal shock and scratch test. The hardness and corrosion behavior of Al–Mn coating were measured by a Knoop microhardness tester, immersion test and neutral salt spray test respectively. The results showed that the amorphous structure of the deposits was obtained at the current density of 6 mA/cm 2 , while higher current densities resulted in a mixed structure of amorphous and crystalline. The Al–Mn coating showed excellent adhesion strength on NdFeB substrate with the thermal shock test over 30 cycles and L c > 80 N. The hardness of Al–Mn coating was up to 5.4 GPa. The amorphous Al–Mn coating showed an anodic sacrificial protection with a low corrosion rate for NdFeB. Meanwhile, the magnetic properties measured by an AMT-4 magnetic measurement device showed that Al–Mn coating did not deteriorate the magnetic property of NdFeB.

  3. Preparation and magnetic properties of anisotropic bulk MnBi/NdFeB hybrid magnets

    International Nuclear Information System (INIS)

    Ma, Y.L.; Liu, X.B.; Nguyen, V.V.; Poudyal, N.; Yue, M.; Liu, J.P.

    2016-01-01

    Anisotropic hybrid bulk magnets of MnBi/NdFeB with different composition ratio have been prepared with starting MnBi and Nd 2 Fe 14 B powders as well as epoxy resin as a binder in case it is needed to form bulk samples. It has been found that the ratio between the two phases in content has a remarkable influence on the magnetic properties, the thermal stability and the density of the bulk magnets. With increasing MnBi content the binder addition can be reduced. When the MnBi content is larger than 30 wt%, no binder is needed. On the other hand, the coercivity and saturation magnetization were increased significantly with increasing NdFeB content. When the NdFeB content was increased from 0% to 50%, the maximum energy product was enhanced from 4.7 to 10.0 MGOe, respectively. The energy product then decreased gradually with the NdFeB content due to the reduced density of the hybrid magnet. The thermal stability measurements showed that the temperature coefficient of coercivity grew with the MnBi content and became positive with MnBi=80 wt%. - Highlights: • Anisotropic bulk hybrid MnBi/NdFeB magnets were prepared. • MnBi content affected the density and coercivity temperature coefficient positively. • An energy product (BH) max of 10 MGOe was obtained at NdFeB content of 50 wt%.

  4. Preparation and magnetic properties of anisotropic bulk MnBi/NdFeB hybrid magnets

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Y.L. [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); College of Metallurgical and Materials Engineering, Chongqing University of Science and Technology, Chongqing 401331 (China); Liu, X.B.; Nguyen, V.V.; Poudyal, N. [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); Yue, M. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Liu, J.P., E-mail: pliu@uta.edu [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States)

    2016-08-01

    Anisotropic hybrid bulk magnets of MnBi/NdFeB with different composition ratio have been prepared with starting MnBi and Nd{sub 2}Fe{sub 14}B powders as well as epoxy resin as a binder in case it is needed to form bulk samples. It has been found that the ratio between the two phases in content has a remarkable influence on the magnetic properties, the thermal stability and the density of the bulk magnets. With increasing MnBi content the binder addition can be reduced. When the MnBi content is larger than 30 wt%, no binder is needed. On the other hand, the coercivity and saturation magnetization were increased significantly with increasing NdFeB content. When the NdFeB content was increased from 0% to 50%, the maximum energy product was enhanced from 4.7 to 10.0 MGOe, respectively. The energy product then decreased gradually with the NdFeB content due to the reduced density of the hybrid magnet. The thermal stability measurements showed that the temperature coefficient of coercivity grew with the MnBi content and became positive with MnBi=80 wt%. - Highlights: • Anisotropic bulk hybrid MnBi/NdFeB magnets were prepared. • MnBi content affected the density and coercivity temperature coefficient positively. • An energy product (BH){sub max} of 10 MGOe was obtained at NdFeB content of 50 wt%.

  5. Study of sintered Nd-Fe-B magnet with high performance of Hcj (kOe + (BHmax (MGOe > 75

    Directory of Open Access Journals (Sweden)

    Bo-Ping Hu

    2013-04-01

    Full Text Available We have developed a Nd-Fe-B sintered magnet of extremely high performance. The intrinsic coercivity Hcj is as high as 35.2 kOe (2803kA/m together with the maximum energy product (BHmax of 40.4 MGOe (321.6kJ/m3. These values result in Hcj (kOe + (BHmax (MGOe > 75. Between 293 K (20ºC and 473 K (200ºC, the temperature coefficients of remanence and intrinsic coercivity are αBr = −0.122 %/°C and αHcj = −0.403%/°C, respectively. A maximum operating temperature of 503 K (230ºC is obtained when permeance coefficient Pc = −B/H = 2. Grain boundary diffusion (GBD technique on magnet surface has been developed to increase Hcj by 3.6 kOe without significantly decrease of Br and (BHmax. The intrinsic coercivity of the GBD treated magnet Hcj(C has a linear relationship with that of the untreated magnet Hcj(B between 200 K and 473 K (in unit of kOe: Hcj(C = 1.03Hcj(B + 2.38. The enhancement of Hcj by GBD treatment has contributions not only from the improvement of microstructure but also from the increase of Ha in the grain surface layer. It is also found that GBD treatment brings no deterioration in corrosion resistance of untreated magnet.

  6. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    Energy Technology Data Exchange (ETDEWEB)

    Kataoka, Y.; Kitagawa, J., E-mail: j-kitagawa@fit.ac.jp [Department of Electrical Engineering, Faculty of Engineering, Fukuoka Institute of Technology, 3-30-1 Wajiro-higashi, Higashi-ku, Fukuoka 811-0295 (Japan); Ono, T.; Tsubota, M. [Physonit Inc., 6-10 Minami-Horikawa, Kaita Aki, Hiroshima 736-0044 (Japan)

    2015-11-15

    The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn{sub 2}O{sub 3}-type Nd{sub 2}O{sub 3}. The estimated recovery-ratio of Nd reaches to 97%.

  7. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    Directory of Open Access Journals (Sweden)

    Y. Kataoka

    2015-11-01

    Full Text Available The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn2O3-type Nd2O3. The estimated recovery-ratio of Nd reaches to 97%.

  8. NdFeB thick films prepared by tape casting

    International Nuclear Information System (INIS)

    Pawlowski, B.; Schwarzer, S.; Rahmig, A.; Toepfer, J.

    2003-01-01

    NdFeB films of thickness between 100 and 800 μm were prepared by tape casting of a slurry containing 84-95 wt% of commercial NdFeB powder (MQP-B, -Q and -S). After curing the flexible green tapes at 120 deg. C non-porous magnetic films are obtained. The remanence of the films is in the range of 350-450 mT and the coercivity is between 300 and 800 kA/m depending on the type of MQP powder used. The magnetic properties of the films are discussed in relation to film composition and type of magnetic material. For MEMS applications the thick films are magnetized with a multi-pole stripe pattern with 1 mm pole pitch. The induction at the surface of the films was measured with a Hall probe and compared to theoretical calculations. The results indicate that the films are completely magnetized regardless of the film thickness. Tape-casted NdFeB thick films are promising candidates for applications in micro-systems or actuators. Miniaturization of the magnet components is one of the key issues in the development of electromagnetic micro-systems, thus creating a need for replacement of small sintered magnets by magnetic thick film components. Other applications include encoders

  9. High performance hard magnetic NdFeB thick films for integration into micro-electro-mechanical systems

    International Nuclear Information System (INIS)

    Dempsey, N. M.; Walther, A.; May, F.; Givord, D.; Khlopkov, K.; Gutfleisch, O.

    2007-01-01

    5 μm thick NdFeB films have been sputtered onto 100 mm Si substrates using high rate sputtering (18 μm/h). Films were deposited at ≤500 deg. C and then annealed at 750 deg. C for 10 min. While films deposited at temperatures up to 450 deg. C have equiaxed grains, the size of which decreases with increasing deposition temperature, the films deposited at 500 deg. C have columnar grains. The out-of-plane remanent magnetization increases with deposition temperature, reaching a maximum value of 1.4 T, while the coercivity remains constant at about 1.6 T. The maximum energy product achieved (400 kJ/m 3 ) is comparable to that of high-quality NdFeB sintered magnets

  10. Nanocomposite Nd-Y-Fe-B-Mo bulk magnets prepared by injection casting technique

    Energy Technology Data Exchange (ETDEWEB)

    Tao, Shan [Magnetism Key Laboratory of Zhejiang Province, China Jiliang University, Hangzhou 310018 (China); Ahmad, Zubair [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Zhang, Pengyue [Magnetism Key Laboratory of Zhejiang Province, China Jiliang University, Hangzhou 310018 (China); Yan, Mi, E-mail: mse_yanmi@zju.edu.cn [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Zheng, Xiaomei [Magnetism Key Laboratory of Zhejiang Province, China Jiliang University, Hangzhou 310018 (China)

    2017-09-01

    Highlights: • Nanocomposite Nd{sub 7}Y{sub 6}Fe{sub 61}B{sub 22}Mo{sub 4} sheet magnets were synthesized by injection casting. • High coercivity of 1289 kA/m was obtained for the directly casted magnet. • Magnetic properties arise from magnetically exchange coupled soft and hard phases. - Abstract: The phase composition, magnetic and microstructural properties of Nd{sub 2}Fe{sub 14}B/(α-Fe, Fe{sub 3}B) nanocomposite magnets produced by injection casting technique have been studied. Magnetic hysteresis loop of the Nd{sub 7}Y{sub 6}Fe{sub 61}B{sub 22}Mo{sub 4} permanent magnet demonstrates the coercivity as high as 1289 kA/m. Electron microscopy elucidates a microstructure composed of magnetically soft α-Fe, Fe{sub 3}B and hard Nd{sub 2}Fe{sub 14}B/Y{sub 2}Fe{sub 14}B nanograins (20–50 nm) separated by ultra-thin grain boundary layer. The Henkel plot curve of the Nd{sub 7}Y{sub 6}Fe{sub 61}B{sub 22}Mo{sub 4} magnet yields the existence of exchange coupling interactions between soft and hard phases. Macroscopically large size sheet magnet is obtained due to high glass forming ability of the Nd{sub 7}Y{sub 6}Fe{sub 61}B{sub 22}Mo{sub 4} alloy derived from large atomic radius mismatch and negative enthalpy of alloy constituent elements. The high coercivity of the magnet is attributed to the magnetically hard phase increment, nucleation of reverse domains and the presence of thin grain boundary phase. Good magnetic properties such as remanence of 0.51 T, coercivity of 1289 kA/m and maximum energy product of 46.2 kJ/m{sup 3} are obtained in directly casted Nd{sub 7}Y{sub 6}Fe{sub 61}B{sub 22}Mo{sub 4} sheet magnets.

  11. The Pulse Thermal Processing of NdFeB-Based Nanocomposite Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Z. Q. [University of Texas; Wang, Z. L. [Georgia Institute of Technology; Liu, J. P. [University of Texas; Kadolkar, Puja [ORNL; Ott, Ronald D [ORNL

    2006-01-01

    Pulse-thermal processing (PTP) based on high-density plasma arc lamp technology has been utilized to crystallize melt-spun NdFeB-based amorphous ribbons to form magnetic nanocomposites consisting of Nd{sub 2}Fe{sub 14}B and {alpha}-Fe phases. After applying suitable pulses, the NdFeB-based ribbons were developed with hard magnetic properties. The highest coercivity can be obtained for ribbons with a thickness of 40 {micro}m after PTP treatments consisting of a 400 A pulse for 0.25 s for ten times. The correlation between PTP parameters and magnetic properties indicates that PTP is an effective approach to control the structure and properties of nanostructured magnetic materials.

  12. Liquid metal extraction of Nd from NdFeB magnet scrap

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Yanchen [Iowa State Univ., Ames, IA (United States)

    1999-12-10

    This research involves using molten magnesium (Mg) to remove neodymium (Nd) from NdFeB magnet scrap by diffusion. The results show that liquid metal extraction of Nd may be a viable and inexpensive method for recovering the expensive rare earth element Nd for use in Mg castings.

  13. Magnetic properties of (misch metal, Nd-Fe-B melt-spun magnets

    Directory of Open Access Journals (Sweden)

    R. Li

    2017-05-01

    Full Text Available The effect of replacing Nd with misch metal (MM on magnetic properties and thermal stability has been investigated on melt-spun (Nd1-xMMx13.5Fe79.5B7 ribbons by varying x from 0 to 1. All of the alloys studied crystallize in the tetragonal 2:14:1 structure with single hard magnetic phase. Curie temperature (Tc, coercivity (Hcj, remanence magnetization (Br and maximum energy product ((BHmax all decrease with MM content. The melt-spun MM13.5Fe79.5B ribbons with high ratio of La and Ce exhibit high magnetic properties of Hcj = 8.2 kOe and (BHmax= 10.3 MGOe at room temperature. MM substitution also significantly strengthens the temperature stability of coercivity. The coercivities of the samples with x = 0.2 and even 0.4 exhibit large values close to that of Nd13.5Fe79.5B7 ribbons above 400 K.

  14. Physical and magnetic properties, microstructure of bonded magnet NdFeB prepared by using synthesis rubber

    International Nuclear Information System (INIS)

    Suprapedi; Sardjono, P.; Muljadi

    2016-01-01

    The magnet permanent has been made by using NdFeB (NQP-B) powder with purity 99.90% and polymer rubber with purity 90%. This research was done to determine the effect of the polymer (rubber) composition as binder in the manufacture of bonded magnet NdFeB on physical properties, microstructure and magnetic properties. Bonded magnets are magnet material made from a mixture of magnetic powder as a filler and the polymer as a matrix material or as binder to bind the magnetic particles. The NdFeB (NQP-B) powder fractions of bonded magnets NdFeB investigated were as follows: a) 97 wt.% of NdFeB (NQP-B) and 3 wt.% of rubber,b) 95wt.% of NdFeB (NQP-B) and 5 wt.% of rubber, c) 93 wt.% of NdFeB (NQP-B) and 7 wt.% of rubber, d) 91 wt.% of NdFeB (NQP-B) and 9 wt.% of rubber. Both raw materials were mixed by using mixer until homogen with total weight about 16 g for each sample, then added 0.3 ml of catalyst and mixed again and put in dies mould and compacted at pressure 30 MPa, then dried for 2 hours at room temperature. The dried samples was characterized such as: bulk density measurement and magnetic properties by using BH-curve permeagraph. The bulk density values of the sample bonded NdFeB magnets using the binder 3% wt. and 5% wt. rubber are respectively 4,70 g/cm 3 and 4.88 g/cm 3 . The result from BH- curve shows that the highest value of remanence (Br = 5.12 kGauss) is at sample with 3% wt. of rubber, but sample with 5% wt. of rubber has lowest value of remanance (Br = 4.40 kGauss). Based on the observation of the SEM photograph shown that the rubber material has been successfully covered the whole surface of the grain and fill some of the voids that are in the grain boundary. (paper)

  15. Physical and magnetic properties, microstructure of bonded magnet NdFeB prepared by using synthesis rubber

    Science.gov (United States)

    Suprapedi; Sardjono, P.; Muljadi

    2016-11-01

    The magnet permanent has been made by using NdFeB (NQP-B) powder with purity 99.90% and polymer rubber with purity 90%. This research was done to determine the effect of the polymer (rubber) composition as binder in the manufacture of bonded magnet NdFeB on physical properties, microstructure and magnetic properties. Bonded magnets are magnet material made from a mixture of magnetic powder as a filler and the polymer as a matrix material or as binder to bind the magnetic particles. The NdFeB (NQP-B) powder fractions of bonded magnets NdFeB investigated were as follows: a) 97 wt.% of NdFeB (NQP-B) and 3 wt.% of rubber,b) 95wt.% of NdFeB (NQP-B) and 5 wt.% of rubber, c) 93 wt.% of NdFeB (NQP-B) and 7 wt.% of rubber, d) 91 wt.% of NdFeB (NQP-B) and 9 wt.% of rubber. Both raw materials were mixed by using mixer until homogen with total weight about 16 g for each sample, then added 0.3 ml of catalyst and mixed again and put in dies mould and compacted at pressure 30 MPa, then dried for 2 hours at room temperature. The dried samples was characterized such as: bulk density measurement and magnetic properties by using BH-curve permeagraph. The bulk density values of the sample bonded NdFeB magnets using the binder 3% wt. and 5% wt. rubber are respectively 4,70 g/cm3 and 4.88 g/cm3. The result from BH- curve shows that the highest value of remanence (Br = 5.12 kGauss) is at sample with 3% wt. of rubber, but sample with 5% wt. of rubber has lowest value of remanance (Br = 4.40 kGauss). Based on the observation of the SEM photograph shown that the rubber material has been successfully covered the whole surface of the grain and fill some of the voids that are in the grain boundary.

  16. Preparation and magnetic properties of anisotropic bulk MnBi/NdFeB hybrid magnets

    Science.gov (United States)

    Ma, Y. L.; Liu, X. B.; Nguyen, V. V.; Poudyal, N.; Yue, M.; Liu, J. P.

    2016-08-01

    Anisotropic hybrid bulk magnets of MnBi/NdFeB with different composition ratio have been prepared with starting MnBi and Nd2Fe14B powders as well as epoxy resin as a binder in case it is needed to form bulk samples. It has been found that the ratio between the two phases in content has a remarkable influence on the magnetic properties, the thermal stability and the density of the bulk magnets. With increasing MnBi content the binder addition can be reduced. When the MnBi content is larger than 30 wt%, no binder is needed. On the other hand, the coercivity and saturation magnetization were increased significantly with increasing NdFeB content. When the NdFeB content was increased from 0% to 50%, the maximum energy product was enhanced from 4.7 to 10.0 MGOe, respectively. The energy product then decreased gradually with the NdFeB content due to the reduced density of the hybrid magnet. The thermal stability measurements showed that the temperature coefficient of coercivity grew with the MnBi content and became positive with MnBi=80 wt%.

  17. Magnetization reversal of a Nd-Cu-infiltrated Nd-Fe-B nanocrystalline magnet observed with small-angle neutron scattering

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Kotaro, E-mail: kotaro.saito@kek.jp; Ono, Kanta [Institute of Materials Structure Science, High Energy Accelerator Research Organization, 1-1 Oho, 305-0803 Tsukuba (Japan); Ueno, Tetsuro [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, 1-2-1 Sengen, 305-0047 Tsukuba (Japan); Yano, Masao; Shoji, Tetsuya; Sakuma, Noritsugu; Manabe, Akira; Kato, Akira [Toyota Motor Corporation, Toyota, Aichi 471-8571 (Japan); Harada, Masashi [Toyota Central R and D Labs, Inc., Aichi 480-1192 (Japan); Keiderling, Uwe [Helmholtz-Zentrum Berlin für Materialien and Energie, 14109 Berlin (Germany)

    2015-05-07

    The magnetization reversal process of Nd-Fe-B nanocrystalline magnets infiltrated with Nd-Cu alloy was examined using small-angle neutron scattering (SANS). The magnetic-field dependence of SANS intensity revealed a qualitative difference between Nd-Cu-infiltrated samples and as-deformed samples. Insufficient magnetic isolation along the direction perpendicular to the nominal c-axis is expected from comparable SANS intensities for different ranges of q values along this direction. For small q values near the coercivity field, Nd-Cu-infiltrated samples show a noticeable reduction in SANS intensity along the nominal c-axis, which is parallel to the external magnetic field. This indicates less spatial fluctuation of magnetic moments in Nd-Cu-infiltrated samples, owing to magnetically isolated Nd{sub 2}Fe{sub 14}B grains.

  18. Magnetization reversal of a Nd-Cu-infiltrated Nd-Fe-B nanocrystalline magnet observed with small-angle neutron scattering

    International Nuclear Information System (INIS)

    Saito, Kotaro; Ono, Kanta; Ueno, Tetsuro; Yano, Masao; Shoji, Tetsuya; Sakuma, Noritsugu; Manabe, Akira; Kato, Akira; Harada, Masashi; Keiderling, Uwe

    2015-01-01

    The magnetization reversal process of Nd-Fe-B nanocrystalline magnets infiltrated with Nd-Cu alloy was examined using small-angle neutron scattering (SANS). The magnetic-field dependence of SANS intensity revealed a qualitative difference between Nd-Cu-infiltrated samples and as-deformed samples. Insufficient magnetic isolation along the direction perpendicular to the nominal c-axis is expected from comparable SANS intensities for different ranges of q values along this direction. For small q values near the coercivity field, Nd-Cu-infiltrated samples show a noticeable reduction in SANS intensity along the nominal c-axis, which is parallel to the external magnetic field. This indicates less spatial fluctuation of magnetic moments in Nd-Cu-infiltrated samples, owing to magnetically isolated Nd 2 Fe 14 B grains

  19. Faceted shell structure in grain boundary diffusion-processed sintered Nd–Fe–B magnets

    International Nuclear Information System (INIS)

    Seelam, U.M.R.; Ohkubo, T.; Abe, T.; Hirosawa, S.; Hono, K.

    2014-01-01

    Graphical abstract: The grain boundary diffusion process (GBDP) using a heavy rare earth elements (HRE) such as Dy and Tb is known as an effective method to enhance the coercivity of Nd–Fe–B sintered magnets without reducing remanence. This process has been industrially implemented to manufacture Nd–Fe–B based sintered magnets with high coercivity and high remanence. In this process, Dy is considered to diffuse through grain boundaries (GBs) to form (Nd 1−x Dy x ) 2 Fe 14 B shells surrounding the Nd 2 Fe 14 B grains and the higher anisotropy field of the Dy-rich shell is considered to suppress the nucleation of reverse domains at low magnetic field. Although there are several investigations on the microstructure of HRE GBDP Nd–Fe–B magnets, no paper addressed the origin of the asymmetric formation of HRE rich shells. Based on detailed analysis of facet planes of core/shell interfaces, we propose a mechanism of the faceted core/shell microstructure formation in the GBDP sintered magnets. We believe that this gives new insights on understanding the coercivity enhancement by the GBDP. - Highlights: • Faceting was observed at the interfaces of cores and shells. • The core/shell interfaces are sharp with an abrupt change in Dy concentration. • Meting occurs at the interfaces of metalic Nd-rich/Nd 2 Fe 14 B phases above 685 °C due to eutectic reaction. • Solidification of Dy-enriched liquid phase from 900 °C can result in the shell formation. - Abstract: Dysprosium enriched shell structure formed by the grain boundary diffusion process (GBDP) of a sintered Nd–Fe–B magnet was characterized by using scanning electron microscopy, electron back-scattered diffraction and transmission electron microscopy. Faceted core–shell interfaces with an abrupt change in Dy concentration suggest the Dy-rich shells are formed by the solidification of the liquid phase during cooling from the GBDP temperature. The Nd-rich phases are almost free from Dy, and

  20. Use of paired, bonded NdFeB magnets in redox magnetohydrodynamics.

    Science.gov (United States)

    Arumugam, Prabhu U; Clark, Emily A; Fritsch, Ingrid

    2005-02-15

    Bonded neodymium-iron-boron (NdFeB) permanent magnets in a paired configuration were successfully used to control mass transport in redox-based, magnetohydrodynamics (MHD). Control of fluid flow based on magnetic fields has potential for use in portable lab-on-a-chip (LOAC) and analytical devices. Bonded magnets, composed of magnetic powder and organic binder materials, are less expensive and easier to fabricate and pattern than electromagnets and sintered permanent magnets, which have been previously used in MHD studies on electrochemical systems. The ability to pattern bonded magnets near and around the electrodes is expected to allow for better control over the magnetic field distribution and solution flow. Current was generated at an 800-microm-radius platinum disk electrode in a solution of 0.06 M nitrobenzene and 0.5 M tetra-n-butylammonium hexafluorophosphate in acetonitrile. Increases in limiting current in the presence of the magnetic field, which indicate enhancement in mass transport, for sintered (210+/-14%, N = 4, where B(r) = 1.23 T and magnetic field strength is 0.55 T) and bonded (94+/-8%, N = 4, where B(r) = 0.41 T and magnetic field strength is 0.20 T) magnets, were similar to those obtained using an electromagnet with the same magnetic flux densities. The magnetic field strength and not the magnet type is important in controlling fluid flow, which is encouraging for integration of bonded permanent magnets into LOAC devices.

  1. Barkhausen jumps and magnetic viscosity in NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    LoBue, M. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy)]. E-mail: lobue@ien.it; Basso, V. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Beatrice, G. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Bertotti, C. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Durin, G. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Sasso, C.P. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy)

    2005-04-15

    We present the analysis of Barkhausen noise measured on a Nd-Fe-B sintered sample during viscosity experiments at constant applied field H. The measured jump sizes give direct evidence that the dominant magnetization process is the reversal of a single or of a small group of grains. The Barkhausen noise average amplitude allows to evaluate the viscosity coefficient S and the related activation volume v{sub a}. We found v{sub a}{sup 1/3} {approx} 6nm which is comparable to the domain wall width, in agreement with previous interpretations. The Barkhausen jump sizes show a power-law distribution independent of the time elapsed from the beginning of the relaxation. This fact validates the interpretation of the observed relaxations as due to thermal activation over a distribution of energy barriers.

  2. Barkhausen jumps and magnetic viscosity in NdFeB magnets

    International Nuclear Information System (INIS)

    LoBue, M.; Basso, V.; Beatrice, G.; Bertotti, C.; Durin, G.; Sasso, C.P.

    2005-01-01

    We present the analysis of Barkhausen noise measured on a Nd-Fe-B sintered sample during viscosity experiments at constant applied field H. The measured jump sizes give direct evidence that the dominant magnetization process is the reversal of a single or of a small group of grains. The Barkhausen noise average amplitude allows to evaluate the viscosity coefficient S and the related activation volume v a . We found v a 1/3 ∼ 6nm which is comparable to the domain wall width, in agreement with previous interpretations. The Barkhausen jump sizes show a power-law distribution independent of the time elapsed from the beginning of the relaxation. This fact validates the interpretation of the observed relaxations as due to thermal activation over a distribution of energy barriers

  3. Nd-Fe-B-Cu hot deformation processing: a comparison of deformation modes, microstructural development and magnetic properties

    International Nuclear Information System (INIS)

    Ferrante, M.; Sinka, V.; Assis, O.B.G.; Oliveira, I. de; Freitas, E. de

    1996-01-01

    Due to its relative simplicity and low cost the hot deformation of Nd-Fe-B ingots is rapidly reaching the status of a valid alternative to sintering. Among the possible deformation modes, pressing, rolling and forging are perhaps the most successful. This paper describes the research programme undertaken so far, by discussing the relationship between deformation mode, microstructure and magnetic properties of magnets produced by hot deformation mode, microstructure and magnetic properties of magnets produced by hot deformation of a number of Nd-fe-B-Cu alloys. Microstructural observation showed that both pressed and forged samples are characterized by a heterogeneous microstructure and from magnetic measurements it was concluded that magnetic properties differ when taken in the center or in the periphery of the sample. On the other hand roller magnets were homogeneous both in terms of microstructure and magnetic properties, and interpretations of the mechanisms of texture development and of microstructural development of hot deformed magnets is put forward. (author)

  4. Effects of thickness and annealing condition on magnetic properties and thermal stabilities of Ta/Nd/NdFeB/Nd/Ta sandwiched films

    International Nuclear Information System (INIS)

    Liu Wen-Feng; Zhang Min-Gang; Zhang Ke-Wei; Zhang Hai-Jie; Chai Yue-Sheng; Xu Xiao-Hong

    2016-01-01

    Ta/Nd/NdFeB/Nd/Ta sandwiched films are deposited by magnetron sputtering on Si (100) substrates, and subsequently annealed in vacuum at different temperatures for different time. It is found that both the thickness of NdFeB and Nd layer and the annealing condition can affect the magnetic properties of Ta/Nd/NdFeB/Nd/Ta films. Interestingly, the thickness and annealing temperature show the relevant behaviors that can affect the magnetic properties of the film. The high coercivity of 24.1 kOe (1 Oe = 79.5775 A/m) and remanence ratio (remanent magnetization/saturation magnetization) of 0.94 can be obtained in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed for 3 min at 1023 K. In addition, the thermal stability of the film is also linked to the thickness of NdFeB and Nd layer and the annealing temperature as well. The excellent thermal stability can be achieved in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed at 1023 K. (paper)

  5. Application of a hydrogenation to production of the Nd sub 2 Fe sub 14 B permanent magnet

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jeon; Park, Choong Nyeon; Choi, Dap Chun [Chonnam National Univ., Kwangju (Republic of Korea)

    1989-12-01

    Powders of bulk ingot of Nd-Fe-B permanent magnet were prepared by a combination of hydrogenation and mechanical milling. In-situ observation revealed that cracks, during hydrogenation, were initiated at the grain bounderies where Nd-rich phases existed and then propagated into the matrix Nd{sub 2}Fe{sub 14}B phase. The powders were aligned and pressed in the hydrided condition and the green compacts were sintered at 1100 deg C for 1 hr, followed by heat treatment at 600 deg C for 1 hr. The maximum value of the (BH){sub max} of 37 MGOe was obtained with the sample which was planetary ball milled for 18 min after the hydrogenation at 13 atm. This value of (BH){sub max} is comparable with that of the magnets produced by mechanical milling only. (Author).

  6. The impact of processing parameters on the properties of Zn-bonded Nd-Fe-B magnets

    Science.gov (United States)

    Kelhar, Luka; Zavašnik, Janez; McGuiness, Paul; Kobe, Spomenka

    2016-12-01

    We report on the effect of loading factor and pressure on the density and the magnetic properties of Zn-bonded Nd-Fe-B magnets produced by pulsed-electric-current sintering (PECS). The idea behind this study is to fabricate bonded magnets with a metallic binder in order for the bonded magnet to operate at temperatures higher than 180 °C: the current upper-limit for polymer-bonded magnets. These composites are made of hard-magnetic powder in the form of melt-spun ribbons bonded with the low-melting-point metal Zn. The binder additions were varied from 10 to 30 wt%, and pressures of 50 and 500 MPa were applied. The high-pressure mode with 20 wt% Zn resulted in a 24% increase of Jr, compared to the low-pressure mode. The magnetic measurements revealed a maximum remanence of 0.64 T for 10 wt% Zn, while the coercivity is largely unaffected by the processing conditions. The density of the composites was up to 7.0 g/cm3, corresponding to 94% of the theoretical density. Compared to commercial polymer-bonded magnets, the Zn-bonded counterparts exhibit a slightly lower Jr, but the coercivity is retained. We show that there is a minor diffusion of Zn into the Nd-Fe-B, forming a 1 μm thin transition layer, but it does not harm the magnetic properties. These metal-bonded Nd-Fe-B magnets are ideal for use in high-temperature automotive applications like under-the-hood sensors and other magnet-based devices that are close to the engine.

  7. Net Shape 3D Printed NdFeB Permanent Magnet

    OpenAIRE

    Jacimovic, J.; Binda, F.; Herrmann, L. G.; Greuter, F.; Genta, J.; Calvo, M.; Tomse, T.; Simon, R. A.

    2016-01-01

    For two decades, NdFeB based magnets have been a critical component in a range of electrical devices engaged in energy production and conversion. The magnet shape and the internal microstructure of the selected NdFeB grade govern their efficiency and size. However, stricter requirements on device efficiency call for better performing magnets preferably with novel functionality not achievable today. Here we use 3D metal printing by Selective Laser Melting to fabricate dense net shape permanent...

  8. Characterization of corrosion products from Nd-Fe-B magnets used in dental prostheses

    Energy Technology Data Exchange (ETDEWEB)

    Saiki, Mitiko; Rogero, Sizue O.; Costa, Isolda; Dantas, Elisabeth; Oliveira, Mara C.L. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

    2002-07-01

    A special group of magnets composed mainly by Nd-Fe-B has been widely used in dental applications as retentive devices for overdentures, due to their strong force and compactness. Dental materials should present high corrosion resistance and be innocuous to human tissues, however, Nd-Fe-B magnets are highly susceptible to corrosion. This work presents results obtained in the elemental analysis of Nd-Fe-B magnets and their corrosion products. The corrosion products were analyzed in the extracts of culture medium where the magnets had been immersed for 10 days at 37 deg C. Elements B, Co, Fe, La, Nd, Dy, Pr, Sm, Ho, Yb and Lu were found in the magnet and the analysis of extract indicated that Co, Fe and Nd are released from the magnet to the extract. Toxicity was also investigated in this extract using the neutral red uptake cytotoxicity assay. Acknowledgements: To FAPESP and CNPq for financial support. (author)

  9. Characterization of corrosion products from Nd-Fe-B magnets used in dental prostheses

    International Nuclear Information System (INIS)

    Saiki, Mitiko; Rogero, Sizue O.; Costa, Isolda; Dantas, Elisabeth; Oliveira, Mara C.L.

    2002-01-01

    A special group of magnets composed mainly by Nd-Fe-B has been widely used in dental applications as retentive devices for overdentures, due to their strong force and compactness. Dental materials should present high corrosion resistance and be innocuous to human tissues, however, Nd-Fe-B magnets are highly susceptible to corrosion. This work presents results obtained in the elemental analysis of Nd-Fe-B magnets and their corrosion products. The corrosion products were analyzed in the extracts of culture medium where the magnets had been immersed for 10 days at 37 deg C. Elements B, Co, Fe, La, Nd, Dy, Pr, Sm, Ho, Yb and Lu were found in the magnet and the analysis of extract indicated that Co, Fe and Nd are released from the magnet to the extract. Toxicity was also investigated in this extract using the neutral red uptake cytotoxicity assay. Acknowledgements: To FAPESP and CNPq for financial support. (author)

  10. Enhancement of exchange coupling interaction of NdFeB/MnBi hybrid magnets

    Science.gov (United States)

    Nguyen, Truong Xuan; Nguyen, Khanh Van; Nguyen, Vuong Van

    2018-03-01

    MnBi ribbons were fabricated by melt - spinning with subsequent annealing. The MnBi ribbons were ground and mixed with NdFeB commercial Magnequench powders (MQA). The hybrid powder mixtures were subjected thrice to the annealing and ball-milling route. The hybrid magnets (100 - x)NdFeB/xMnBi, x=0, 30, 40, 50 and 100 wt% were in-mold aligned in an 18 kOe magnetic field and warm compacted at 290 °C by 2000 psi uniaxial pressure for 10 min. An enhancement of the exchange coupling of NdFeB/MnBi hybrid magnets was obtained by optimizing the magnets' microstructures via annealing and ball-milling processes. The magnetic properties of prepared NdFeB/MnBi hybrid magnets were studied and discussed in details.

  11. Magnetization reversal in textured NdFeB-Fe composites observed by domain imaging

    Energy Technology Data Exchange (ETDEWEB)

    Thielsch, Juliane, E-mail: j.thielsch@ifw-dresden.d [IFW Dresden, Institute for Metallic Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); Hinz, Dietrich; Schultz, Ludwig; Gutfleisch, Oliver [IFW Dresden, Institute for Metallic Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany)

    2010-10-15

    Textured composite samples consisting of Nd{sub 13.6}Fe{sub 73.6}Ga{sub 0.6}Co{sub 6.6}B{sub 5.6} (MQU-F{sup TM}) and micron-sized Fe particles with weight ratios from 100:0 to 70:30 have been prepared by hot deformation. Microstructure studies revealed a layered structure of both phases with the layer normal parallel to the pressing direction. Magnetic measurements showed single-phase hysteresis curves for all samples when measured along the pressing direction, which is also the easy axis of magnetization. Coercivity decreased drastically from 1.32 T for pure NdFeB samples to 0.154 T for a sample with 30 wt% Fe. Magneto-optical Kerr microscopy with a digitally enhanced imaging technique has been used to examine the evolution of magnetic domains in the hard and soft phase during demagnetizing a sample consisting of 70 wt% NdFeB and 30 wt% Fe. It is shown that demagnetization takes place via domain rearrangements within the soft phase, which lead to and support the nucleation of reversed interaction domains at phase boundaries. Also nucleation of interaction domains within the hard magnetic phase could be revealed.

  12. Magnetization reversal in textured NdFeB-Fe composites observed by domain imaging

    International Nuclear Information System (INIS)

    Thielsch, Juliane; Hinz, Dietrich; Schultz, Ludwig; Gutfleisch, Oliver

    2010-01-01

    Textured composite samples consisting of Nd 13.6 Fe 73.6 Ga 0.6 Co 6.6 B 5.6 (MQU-F TM ) and micron-sized Fe particles with weight ratios from 100:0 to 70:30 have been prepared by hot deformation. Microstructure studies revealed a layered structure of both phases with the layer normal parallel to the pressing direction. Magnetic measurements showed single-phase hysteresis curves for all samples when measured along the pressing direction, which is also the easy axis of magnetization. Coercivity decreased drastically from 1.32 T for pure NdFeB samples to 0.154 T for a sample with 30 wt% Fe. Magneto-optical Kerr microscopy with a digitally enhanced imaging technique has been used to examine the evolution of magnetic domains in the hard and soft phase during demagnetizing a sample consisting of 70 wt% NdFeB and 30 wt% Fe. It is shown that demagnetization takes place via domain rearrangements within the soft phase, which lead to and support the nucleation of reversed interaction domains at phase boundaries. Also nucleation of interaction domains within the hard magnetic phase could be revealed.

  13. NdFeB permanent magnets with various Nd content

    Czech Academy of Sciences Publication Activity Database

    Žák, Tomáš; Talijan, N.; Ćosović, V.; Grujić, A.

    2008-01-01

    Roč. 113, č. 1 (2008), s. 279-282 ISSN 0587-4246. [Czech and Slovak Conference on Magnetism /13./ (CSMAG'07). Košice, 09.08.2007-12.08.2007] R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : NdFeB permanent magnets * Mossbauer effect * X-ray Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.321, year: 2008

  14. Blending additions to PrFeB and NdFeB-type magnets

    International Nuclear Information System (INIS)

    Ahmad, A.; Harris, I.R.

    2001-01-01

    The RFeB system has been developed over the last fifteen years to provide permanent magnets of the highest quality for advanced applications. These magnets exhibit high saturation and good coercivity but their poor corrosion resistance and high temperature properties had led to considerable research in improving these properties by alloying additions. The majority of studies in to the effects of additions to RFeB magnets have been made by alloy modification at a pre-casting stage. This is a somewhat inflexible route with many casts being required to investigate the systematic effect of a particular addition on properties. In this work, additions have been made by the powder blending technique. By blending powders prior to sintering a wide range of composing can be assessed rapidly using only a small number of starting alloys. Manufacturers could take advantage of this technique by obtaining a large quantity of a base alloy, and then adjusting its properties accordingly to customer requirements. Pr and Nd-based magnets have been prepared by blending with Co and Al powder. The paper reports the domain structure of as cast alloys, microstructure, magnetic properties and curie temperature of sintered magnets made by blending with Co and Al particles. Magnets were made by varying the Co contents from 0 to 10 at % with both alloys. Al blended magnets of Nd-based alloys were made by varying the Al content from 0 to 3 at %. It has been found that blending is very effective way of adding Co and Al to these alloys. There is an improvement in the curie temperature and magnetic properties of the blended magnets. (author)

  15. Microstructure Formation in Strip-Cast RE-Fe-B Alloys for Magnets

    Science.gov (United States)

    Yamamoto, Kazuhiko; Matsuura, Masashi; Sugimoto, Satoshi

    2017-07-01

    During the manufacturing of sintered NdFeB magnets, it is well known that the microstructure of the starting alloy has a strong influence on the processing and the magnetic properties of the product. In this study, we clarify the microstructure formation in strip-cast rare earth (R)-Fe-B alloys used to produce magnets. The microstructure of the alloy surface in contact with the cooling roll and its cross-section were observed using laser microscopy, field emission electron microprobe analysis, and transmission electron microscopy. The orientations of crystal grains were determined by X-ray diffraction and electron backscatter diffraction analyses. Petal-shaped structures were found to cover the alloy surface in contact with the cooling roll, each consisting of a central nucleation region and radially grown Nd2Fe14B dendritic structures. The nucleation region, consisting of a "disc" and "predendrites", occurs in the super-cooled region of the contact area between the cooling roll and melt. In the disc region, spherical Nd2Fe14B particles in the thickness direction increase in volume. These discs and predendrites observed in the super-cooled area negatively influence the magnetic orientation and sinterability in the produced magnets. Therefore, it is important to avoid excessive super-cooling to obtain optimum magnetic properties.

  16. Growth, microstructure, and hard magnetic properties of Nd-Fe-B layers; Wachstum, Mikrostruktur und hartmagnetische Eigenschaften von Nd-Fe-B-Schichten

    Energy Technology Data Exchange (ETDEWEB)

    Hannemann, U.

    2004-07-01

    In this thesis with pulsed laser deposition Nd-Fe-B layers were deposited. The Nd-Fe-B layers were deposited both on chromium and on tantalum buffers. The layers, which were deposed on tantalum buffers, showed a strong dependence of the nicrostructure and the magnetic properties on the deposition temperature. On layers which were deposited at deposition temperatures around 630 C on the tantalum buffer, the epitactical growth of Nd{sub 2}Fe{sub 14}B could be observed. Summarizingly these layers can be described as micrometer-large and parallely oriented single crystals.

  17. Magnetic properties of melt-spun Nd-rich NdFeB alloys with Dy and Ga substitutions

    International Nuclear Information System (INIS)

    Harland, C.L.; Davies, H.A.

    1998-01-01

    The results of a systematic investigation of the effects of Dy and Ga additions on the magnetic properties of a Nd-rich NdFeB alloy are presented and discussed. Particular attention is given to the effect of increasing Dy substitutions on the coercivity of the Nd 18 Fe 76 B 6 alloy. Substitution of 30% of the Nd by Dy resulted in a coercivity increase from 1590 to 3290 kA m -1 . However, contrary to previous suggestions, substitution of 1% of the Fe by Ga was found to have only a small influence on the magnetic properties of all the alloys in the compositional series (Nd 100-x Dy x ) 18 Fe 76 B 6 (x=0-30). (orig.)

  18. Faceted shell structure in grain boundary diffusion-processed sintered Nd–Fe–B magnets

    Energy Technology Data Exchange (ETDEWEB)

    Seelam, U.M.R.; Ohkubo, T.; Abe, T.; Hirosawa, S.; Hono, K., E-mail: kazuhiro.hono@nims.go.jp

    2014-12-25

    Graphical abstract: The grain boundary diffusion process (GBDP) using a heavy rare earth elements (HRE) such as Dy and Tb is known as an effective method to enhance the coercivity of Nd–Fe–B sintered magnets without reducing remanence. This process has been industrially implemented to manufacture Nd–Fe–B based sintered magnets with high coercivity and high remanence. In this process, Dy is considered to diffuse through grain boundaries (GBs) to form (Nd{sub 1−x}Dy{sub x}){sub 2}Fe{sub 14}B shells surrounding the Nd{sub 2}Fe{sub 14}B grains and the higher anisotropy field of the Dy-rich shell is considered to suppress the nucleation of reverse domains at low magnetic field. Although there are several investigations on the microstructure of HRE GBDP Nd–Fe–B magnets, no paper addressed the origin of the asymmetric formation of HRE rich shells. Based on detailed analysis of facet planes of core/shell interfaces, we propose a mechanism of the faceted core/shell microstructure formation in the GBDP sintered magnets. We believe that this gives new insights on understanding the coercivity enhancement by the GBDP. - Highlights: • Faceting was observed at the interfaces of cores and shells. • The core/shell interfaces are sharp with an abrupt change in Dy concentration. • Meting occurs at the interfaces of metalic Nd-rich/Nd{sub 2}Fe{sub 14}B phases above 685 °C due to eutectic reaction. • Solidification of Dy-enriched liquid phase from 900 °C can result in the shell formation. - Abstract: Dysprosium enriched shell structure formed by the grain boundary diffusion process (GBDP) of a sintered Nd–Fe–B magnet was characterized by using scanning electron microscopy, electron back-scattered diffraction and transmission electron microscopy. Faceted core–shell interfaces with an abrupt change in Dy concentration suggest the Dy-rich shells are formed by the solidification of the liquid phase during cooling from the GBDP temperature. The Nd-rich phases

  19. Comparison of properties of Nd-Fe-B and Sm-Co permanent magnets

    International Nuclear Information System (INIS)

    Ervens, W.

    1985-01-01

    In this paper permanent magnet materials on the basis of RECo and NdFeB are compared in terms of manufacturing processes, magnetic values at ambient and elevated temperatures, maximum operating temperatures and magnetization behaviour. At the present stage of development NdFeB-magnets are superior to the high coercivity RECo-magnets in their B/sub r/ - and (BH)/sub ma//sup -/ values at room temperature but are inferior to them at temperatures higher than 120 0 C

  20. Designing a Virtual laboratory for Simulating to Production of Nanocomposite NdFeB Magnets

    Directory of Open Access Journals (Sweden)

    Musa Faruk Çakir

    2014-02-01

    Full Text Available The talent figure for a permanent magnet is the multiplication of the maximum energy (BHmax. Less volume magnet is required for the production of magnet flux density if the BHmax value is higher. Mathematical functions are obtained from the data related to resiudal flux density, magnetic coercitivy, permanent magnet flux product capability, Curie temperature and density which were obtained as a result of the studies on different NdFeB alloys in the laboratory. Besides this, mathematical functions of NdFeB hard magnet’s resiudal flux density are obtained by adding elements. In this study, a virtual laboratory for producing nanocompositedNdFeB magnet has been designed. The virtual laboratory software has been used to simulate NdFeB hard magnets for industrial utilities.

  1. Interaction domains in high performance NdFeB thick films

    Energy Technology Data Exchange (ETDEWEB)

    Woodcock, Tom; Khlopkov, Kirill; Schultz, Ludwig; Gutfleisch, Oliver [IFW Dresden, IMW, Dresden (Germany); Walther, Arno [Insitut Neel, CNRS-UJF, Grenoble (France); CEA Leti - MINATEC, Grenoble (France); Dempsey, Nora; Givord, Dominique [Insitut Neel, CNRS-UJF, Grenoble (France)

    2009-07-01

    Thick sputtered films (5-300 micron) of NdFeB have excellent hard magnetic properties which make them attractive for applications in micro-electro-mechanical systems (MEMS). A two step process consisting of triode sputtering and high temperature annealing produced films with energy densities approaching those of sintered NdFeB magnets. Magnetic force microscopy (MFM) using hard magnetic tips showed that the films deposited without substrate heating and at 300 C exhibited magnetic domains typical of low anisotropy materials. These films were amorphous in the as-deposited state. The film deposited at 500 C was crystalline and displaid hard magnetic properties. This was reflected in the magnetic microstructure which showed interaction domains typical of highly textured and high magnetic anisotropy materials with a grain size below or equal to the critical single-domain particle limit. With increasing substrate temperature, the domain patterns of the annealed films became coarser, indicating higher degrees of texture.

  2. Effect of magnetic soft phase on the magnetic properties of bulk anisotropic Nd2Fe14B/α-Fe nanocomposite permanent magnets

    Science.gov (United States)

    Li, Yuqing; Yue, Ming; Zhao, Guoping; Zhang, Hongguo

    2018-01-01

    The effects of soft phase with different particle sizes and distributions on the Nd2Fe14B/α-Fe nanocomposite magnets have been studied by the micro-magnetism simulation. The calculated results show that smaller and/or scattered distribution of soft phase can benefit to the coercivity (H ci) of the nanocomposite magnets. The magnetization moment evolution during magnetic reversal is systematically analyzed. On the other hand, magnetic properties of anisotropic Nd-Fe-B/α-Fe nanocomposite magnets prepared by hot pressing and hot deformation methods also provide evidences for the calculated results.

  3. Exchange-coupled nanoscale SmCo/NdFeB hybrid magnets

    Energy Technology Data Exchange (ETDEWEB)

    Wang Dapeng; Poudyal, Narayan; Rong, Chuanbing [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); Zhang Ying [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); Materials Science and Engineering, Ames Laboratory, USDOE, Iowa State University, Ames, IA 50011 (United States); Kramer, M.J. [Materials Science and Engineering, Ames Laboratory, USDOE, Iowa State University, Ames, IA 50011 (United States); Liu, J. Ping, E-mail: pliu@uta.edu [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States)

    2012-09-15

    Nanoscale hybrid magnets containing SmCo{sub 5} and Nd{sub 2}Fe{sub 14}B hard magnetic phases have been produced via a novel 'in-one-pot' processing route. The grain size of the processed bulk composite materials is controlled below 20 nm. The refinement of the nanoscale morphology leads to effective inter-phase exchange coupling that results in single-phase like magnetic properties. Energy product of 14 MGOe was obtained in the isotropic nanocomposite magnets at room temperature. At elevated temperatures, the hybrid magnets have greatly improved thermal stability compared to the Nd{sub 2}Fe{sub 14}B single-phase counterpart and have substantially increased magnetization and energy products compared to the single-phase SmCo{sub 5} counterpart. - Highlights: Black-Right-Pointing-Pointer We realize interphase exchange coupling in nanoscale SmCo{sub 5}/Nd{sub 2}Fe{sub 14}B magnets. Black-Right-Pointing-Pointer We observe homogenously distributed two-phase grains with size smaller than 20 nm. Black-Right-Pointing-Pointer We observe a common Curie temperature in the hybrid magnet. Black-Right-Pointing-Pointer High-temperature magnetic properties of the hybrid magnets greatly improved. Black-Right-Pointing-Pointer Plastic deformation of composite materials leads to self-nanoscaling of grains.

  4. Enhancement in (BHmax of PLD-made isotropic Nd-Fe-B thick film magnets deposited on Si substrates

    Directory of Open Access Journals (Sweden)

    M. Nakano

    2017-05-01

    Full Text Available Increase in Nd contents of a PLD-made isotropic Nd-Fe-B thick-film magnet enabled us to enhance the thickness of the film magnet deposited on a Si substrate because the linear expansion coefficient of Nd is an intermediate value between Nd2Fe14B and Si. The large amount of Nd, however, degraded the residual magnetic polarization and (BHmax. In the study, we reduced the Nd contents of each Nd-Fe-B film by inserting a Nd or a Nd-rich Nd-Fe-B buffer layer between a Nd-Fe-B film and a Si substrate in order to suppress the mechanical destruction together with the improvement in magnetic properties. It was found that the mechanical property of a Nd-Fe-B film comprising the Nd-Fe-B buffer layer in the thickness range from 10 to 60 μm was superior than that of a sample with the Nd buffer layer. Resultantly, an average (BHmax value of Nd-Fe-B films with each Nd-Fe-B buffer layer deposited on Si substrates could be enhanced by approximately 15 kJ/m3 compared to that of non-buffer-layered films.

  5. Zinc and resin bonded NdFeB magnets

    International Nuclear Information System (INIS)

    Leonowicz, M.; Kaszuwara, W.

    2002-01-01

    Zinc and resin bonded NdFeB magnets were processed. Basic magnetic parameters as well as compressive strength were evaluated versus annealing temperature and volume fraction of the bonding agent. For the zinc bonded magnets phase composition was investigated. The additional NdZn 5 phase was found in the Zn bonded magnets after annealing. Comparison of the Zn and resin bonded magnets reveals higher remanence for the former and higher coercivity for the latter. For the Zn and resin bonded magnets, 15 wt.% Zn / 370 o C and 7-10 wt.% resin were chosen as the optimal processing parameters. (author)

  6. The effect of phase constitution on the magnetic structure of nanophase NdFeB alloys observed by magnetic force microscopy

    Science.gov (United States)

    Al-Khafaji, M. A.; Rainforth, W. M.; Gibbs, M. R. J.; Davies, H. A.; Bishop, J. E. L.

    1998-09-01

    Magnetic force microscopy (MFM) has been employed to image the magnetic structure in nanocrystalline melt spun ribbon samples of NdFeB alloys of three markedly different and contrasting compositions: Low-Nd (Nd 9.5Fe 84.5B 6) containing Nd 2Fe 14B and α-Fe phases, stoichiometric (Nd 11.8Fe 82.3B 5.9), and high-Nd (Nd 18Fe 76B 6) containing Nd 2Fe 14B and Nd-rich phases. It was found that the magnetic domain length scale is significantly larger than the mean Nd 2Fe 14B grain size (˜35 nm) in each case, although small changes in force gradient occurred down to ˜20 nm. However, both the domain length scale and the tip-sample interaction `strength' were found to decrease with increasing Nd-content. An interpretation of these results in terms of the microstructure is given.

  7. Large batch recycling of waste Nd–Fe–B magnets to manufacture sintered magnets with improved magnetic properties

    International Nuclear Information System (INIS)

    Li, X.T.; Yue, M.; Liu, W.Q.; Li, X.L.; Yi, X.F.; Huang, X.L.; Zhang, D.T.; Chen, J.W.

    2015-01-01

    The waste Nd–Fe–B sintered magnets up to 500 kg per batch were recycled to manufacture anisotropic sintered magnets by combination of hydrogen decrepitation (HD) and alloying technique. Magnetic properties and thermal stability of both the waste magnets and recycled magnets were investigated. The recycled magnet exhibits magnetic properties with remanence (B r ) of 12.38 kGs, coercivity (H ci ) of 24.89 kOe, and maximum energy product [(BH) max ] of 36.51 MGOe, respectively, which restores 99.20% of B r , 105.65% of H ci , and 98.65% of (BH) max of the waste magnets, respectively. The volume fraction of Nd-rich phase in the recycled magnets is about 10.1 vol.%, which is bigger than that of the waste magnets due to the additive of Nd 3 PrFe 14 B alloy containing more rare earth. The remanence temperature coefficient (α) and coercivity temperature coefficient (β) of the recycled magnets are −0.1155%/K and −0.5099%/K in the range of 288–423 K, respectively, which are comparative to those of the waste magnets. - Highlights: • Large batch recycling of waste Nd–Fe–B sintered magnets were performed. • The recycled magnet restores 99.20% of B r , 105.65% of H ci and 98.65% of (BH) max of the magnet. • The recycled magnets bears bigger volume fraction and better distribution of Nd-rich phase. • The recycled magnets exhibit similar temperature coefficients and maximum working temperature

  8. Prediction of particle orientation in simple upsetting process of NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Chao-Cheng; Hsiao, Po-Jen [Department of Mold and Die Engineering, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Sanmin District, Kaohsiung 80778, Taiwan (China); You, Jr-Shiang; Chen, Yen-Ju; Chang, Can-Xun [Metal Forming Technology Section, Metal Processing R and D Department, Metal Industries Research and Development Centre, 1001 Kaonan Highway, Kaohsiung 81160, Taiwan (China)

    2013-12-16

    The magnetic properties of NdFeB magnets are strongly affected by crystallographic texture which is highly associated with particle orientation. This study proposed a method for predicting the particle orientation in the simple upsetting process of NdFeB magnets. The method is based on finite element simulation with flow net analysis. The magnets in a cylindrical form were compressed by two flat dies in a chamber filled with argon at 750°C. Three forming speeds were taken into account in order to obtain flow stress curves used in simulations. The micrographs of the cross sections of the deformed magnets show that the particle deformation significantly increases with the compression. The phenomenon was also predicted by the proposed method. Both simulated and experimental results show that the inhomogeneity of the texture of the NdFeB magnets can be increased by the simple upsetting process. The predicted particle orientations were in a good agreement with those examined in the deformed magnets. The proposed method for predicting particle orientations can also be used in other forming processes of NdFeB magnets.

  9. Prediction of particle orientation in simple upsetting process of NdFeB magnets

    International Nuclear Information System (INIS)

    Chang, Chao-Cheng; Hsiao, Po-Jen; You, Jr-Shiang; Chen, Yen-Ju; Chang, Can-Xun

    2013-01-01

    The magnetic properties of NdFeB magnets are strongly affected by crystallographic texture which is highly associated with particle orientation. This study proposed a method for predicting the particle orientation in the simple upsetting process of NdFeB magnets. The method is based on finite element simulation with flow net analysis. The magnets in a cylindrical form were compressed by two flat dies in a chamber filled with argon at 750°C. Three forming speeds were taken into account in order to obtain flow stress curves used in simulations. The micrographs of the cross sections of the deformed magnets show that the particle deformation significantly increases with the compression. The phenomenon was also predicted by the proposed method. Both simulated and experimental results show that the inhomogeneity of the texture of the NdFeB magnets can be increased by the simple upsetting process. The predicted particle orientations were in a good agreement with those examined in the deformed magnets. The proposed method for predicting particle orientations can also be used in other forming processes of NdFeB magnets

  10. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    Science.gov (United States)

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-07-01

    The goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers of bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4-6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed "green" part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. This study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.

  11. Grain boundary diffusion of Dy films prepared by magnetron sputtering for sintered Nd–Fe–B magnets

    Science.gov (United States)

    Chen, W.; Luo, J. M.; Guan, Y. W.; Huang, Y. L.; Chen, M.; Hou, Y. H.

    2018-05-01

    Dy films, deposited on the surface of sintered Nd–Fe–B magnets by magnetron sputtering, were employed for grain boundary diffusion source. High coercivity sintered Nd–Fe–B magnets were successfully prepared. Effects of sputtering power and grain boundary diffusion processes (GBDP) on the microstructure and magnetic properties were investigated in detail. The dense and uniform Dy films were beneficial to prepare high coercivity magnets by GBDP. The maximum coercivity value of 1189 kA m‑1 could be shown, which was an amplification of 22.3%, compared with that of as-prepared Nd–Fe–B magnet. Furthermore, the improved remanence and maximum energy product were also achieved through tuning grain boundary diffusion processes. Our results demonstrated that the formation of (Nd, Dy)2Fe14B shell surrounding Nd2Fe14B grains and fine, uniform and continuous intergranular RE-rich phases jointly contribute to the improved coercivity.

  12. Micromagnetic finite element study for magnetic properties of nanocomposite exchange coupled Nd{sub 2}Fe{sub 14}B/α-Fe multilayer systems

    Energy Technology Data Exchange (ETDEWEB)

    Ryo, Hyok-Su [School of Material Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Faculty of Physics, Kim Il Sung University, Pyongyang 999093, Democratic People’s Republic of Korea (Korea, Republic of); Hu, Lian-Xi [School of Material Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Kim, Jin-Guk [School of Material Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Faculty of Physics, Kim Il Sung University, Pyongyang 999093, Democratic People’s Republic of Korea (Korea, Republic of); Yang, Yu-Lin [School of Chemistry and Chemical Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2017-03-15

    In this study, magnetic properties of exchange coupled nanocomposite multilayer thin films constructed alternately with magnetic hard Nd{sub 2}Fe{sub 14}B layers and soft α-Fe layers have been studied by micromagnetic finite element method (FEM). According to the results, effects of the thicknesses of layers and the magneto-crystalline anisotropy on the magnetic properties of the Nd{sub 2}Fe{sub 14}B/α-Fe multilayer systems have been estimated. On the other hand, the results have been analyzed by means of efficiency of interphase exchange coupling, which can be estimated by volume ratios of exchange coupled areas between magnetically hard Nd{sub 2}Fe{sub 14}B and soft α-Fe phase layers. The results show that the magnetic properties of exchange coupled Nd{sub 2}Fe{sub 14}B/α-Fe multilayer systems can be enhanced by efficient interphase exchange coupling between magnetically hard Nd{sub 2}Fe{sub 14}B layers and soft α-Fe layers. - Highlights: • Phase layer thicknesses dependence of magnetic properties of Nd{sub 2}Fe{sub 14}B/α-Fe multilayers. • Analyzation of the effectiveness of exchange coupling between the Nd{sub 2}Fe{sub 14}B and α-Fe layers. • Dependence of the magnetic properties on direction of external field of exchange coupled Nd{sub 2}Fe{sub 14}B/α-Fe multilayers. • Dependence of the magnetic properties on magneto-crystalline anisotropy of exchange coupled Nd{sub 2}Fe{sub 14}B/α-Fe multilayers.

  13. Effects of thickness and annealing condition on magnetic properties and thermal stabilities of Ta/Nd/NdFeB/Nd/Ta sandwiched films

    Science.gov (United States)

    Liu, Wen-Feng; Zhang, Min-Gang; Zhang, Ke-Wei; Zhang, Hai-Jie; Xu, Xiao-Hong; Chai, Yue-Sheng

    2016-11-01

    Ta/Nd/NdFeB/Nd/Ta sandwiched films are deposited by magnetron sputtering on Si (100) substrates, and subsequently annealed in vacuum at different temperatures for different time. It is found that both the thickness of NdFeB and Nd layer and the annealing condition can affect the magnetic properties of Ta/Nd/NdFeB/Nd/Ta films. Interestingly, the thickness and annealing temperature show the relevant behaviors that can affect the magnetic properties of the film. The high coercivity of 24.1 kOe (1 Oe = 79.5775 A/m) and remanence ratio (remanent magnetization/saturation magnetization) of 0.94 can be obtained in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed for 3 min at 1023 K. In addition, the thermal stability of the film is also linked to the thickness of NdFeB and Nd layer and the annealing temperature as well. The excellent thermal stability can be achieved in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed at 1023 K. Program supported by the National Natural Science Foundation of China (Grant No. 51305290), the Higher Education Technical Innovation Project of Shanxi Province, China (Grant No. 2013133), the Fund Program for the Scientific Activities of Selected Returned Overseas Professionals of Shanxi Province, China (Grant No. 2015003), and the Program for the Key Team of Scientific and Technological Innovation of Shanxi Province, China (Grant No. 2013131009).

  14. [The cytotoxicity of N48 NdFeB magnets coated with titanium-nitride].

    Science.gov (United States)

    Cao, Xiao-Ming; Hou, Zhi-Ming; Chu, Ming

    2008-04-01

    To evaluate the effect of N48 NdFeB magnets coated with titanium-nitride on the growth and apoptosis of L929 mouse fibroblast cells, and to determine the material biocompatibility. The NdFeB magnets coated with titanium-nitride, bare NdFeB magnets and ordinary brackets were put into RPMI-1640 to prepare fusions. L929 mouse fibroblast cells were cultivated in the negative control liquid, positive control liquid, 100%, 50% and 25% sample fusions, respectively. The cell proliferation vitality was detected by MTT assay and the relative growth rate was calculated.Cell scatter diagrams of the negative control liquid, 100% titanium-nitride coated magnets fusion and bare magnets fusion were detected by flow cytometry Annexin V/PI double staining method. The ratios of normal cells, early apoptosis, advanced apoptosis and necrosis cells were calculated. The results were analyzed for paired t test using SPSS11.5 software package. The toxic levels of N48 NdFeB coated with titanium-nitride were ranked as 0-1. The toxic levels of bare magnets were ranked as 2. The cell scatter diagrams showed that there was no significant difference in living cell, early apoptosis and necrosis between magnets coated with titanium-nitride and control group. But there was significant difference between the bare magnets group and control group. The N48 NdFeB magnets coated with titanium-nitride have good biocompatibility.

  15. Feasibility of low-cost magnetic rail designs by integrating ferrite magnets and NdFeB magnets for HTS Maglev systems

    Science.gov (United States)

    Sun, R. X.; Deng, Z. G.; Gou, Y. F.; Li, Y. J.; Zheng, J.; Wang, S. Y.; Wang, J. S.

    2015-09-01

    Permanent magnet guideway (PMG) is an indispensable part of high temperature superconducting (HTS) Maglev systems. Present PMGs are made of NdFeB magnets with excellent performance and cost much. As another permanent magnet material, the ferrite magnet is weak at magnetic energy product and coercive force, but inexpensive. So, it is a possible way to integrate the ferrite and NdFeB magnets for cutting down the cost of present PMGs. In the paper, the equivalent on magnetic field intensity between ferrite magnets and NdFeB magnets was evaluated by finite element simulation. According to the calculation results, the magnetic field of the PMG integrating ferrite magnets and NdFeB magnets can be increased remarkably comparing with the pure ferrite PMG. It indicates that low-cost PMG designs by integrating the two permanent magnet materials are feasible for the practical HTS Maglev system.

  16. Exchange-coupled nanoscale SmCo/NdFeB hybrid magnets

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Dapeng; Poudyal, Narayan; Rong, Chuanbing; Zhang, Ying; Kramer, Matthew J.; Liu, J. Ping

    2012-05-11

    Nanoscalehybridmagnets containing SmCo5 and Nd2Fe14B hard magnetic phases have been produced via a novel “in-one-pot” processing route. The grain size of the processed bulk composite materials is controlled below 20 nm. The refinement of the nanoscale morphology leads to effective inter-phase exchange coupling that results in single-phase like magnetic properties. Energy product of 14 MGOe was obtained in the isotropic nanocomposite magnets at room temperature. At elevated temperatures, the hybridmagnets have greatly improved thermal stability compared to the Nd2Fe14B single-phase counterpart and have substantially increased magnetization and energy products compared to the single-phase SmCo5 counterpart.

  17. Influence of annealing temperature on the Dy diffusion process in NdFeB magnets

    Science.gov (United States)

    Hu, Sheng-qing; Peng, Kun; Chen, Hong

    2017-03-01

    Sintered NdFeB magnets were coated with a layer of Dy metal using electron beam evaporation method and then annealed at various temperatures to investigate the temperature dependence of Dy diffusion process in NdFeB magnets. A Dy-rich phase was observed along the grain boundaries after the grain boundary diffusion process, the diffusion coefficients of various temperatures were obtained, the diffusion coefficients of Dy along the grain boundaries at 800 °C and 900 °C were determined to be 9.8×10-8 cm2 s-1 and 2.4×10-7 cm2 s-1, respectively. The diffusion length depended on the annealing temperature and the maximum diffusion length of approximately 1.8 mm and 3.0 mm can be obtained after annealing at 800 °C and 900 °C for 8 h. Higher diffusion temperature results in the diffusion not only along the grain boundaries but also into grains and then decrease in magnetic properties. The optimum annealing conditions can be determined as 900 °C for 8 h. The coercivity was improved from 1040 kA/m to 1450 kA/m and its magnetization has no significant reduction after the grain boundary diffusion process at the optimum annealing conditions.

  18. Nd{sub 2}Fe{sub 14}B and Pr{sub 2}Fe{sub 14}B magnets characterisation and modelling for cryogenic permanent magnet undulator applications

    Energy Technology Data Exchange (ETDEWEB)

    Benabderrahmane, C., E-mail: chamseddine.benabderrahmane@synchrotron-soleil.fr [Synchrotron SOLEIL, St Aubin (France); Berteaud, P.; Valleau, M.; Kitegi, C.; Tavakoli, K.; Bechu, N.; Mary, A.; Filhol, J.M.; Couprie, M.E. [Synchrotron SOLEIL, St Aubin (France)

    2012-03-21

    Cryogenic permanent magnet undulators take benefit from improved magnetic properties of RE{sub 2}Fe{sub 14}B (Rare Earth based magnets) at cryogenic temperatures for achieving short period high magnetic field. In particular, using Praseodymium instead of Neodymium generally employed for insertion devices avoids limitation due to Spin Reorientation Transition phenomenon. Magnetic properties of magnet samples (Nd{sub 2}Fe{sub 14}B and Pr{sub 2}Fe{sub 14}B) versus temperature have been investigated and applied to a 20 mm period Nd{sub 2}Fe{sub 14}B (BH50) and to a 18 mm period Pr{sub 2}Fe{sub 14}B (CR53) systems. Four period undulators have been built, characterised and compared to the models.

  19. Effect of low-melting point phases on the microstructure and properties of spark plasma sintered and hot deformed Nd-Fe-B alloys

    Science.gov (United States)

    Zhang, Li; Wang, Meiyu; Yan, Xueliang; Lin, Ye; Shield, Jeffrey

    2018-04-01

    The effect of adding a low melting point Pr-Cu-Al alloy during spark plasma sintering of melt-spun Nd-Fe-B ribbons is investigated. Regions of coarse grains were reduced and overall grain refinement was observed after the addition of Pr68Cu25Al7, leading to an enhancement of coercivity from 12.7 kOe to 20.4 kOe. Hot deformation of the samples in the spark plasma sintering system resulted in the formation of platelet-like grains, producing crystallographic alignment and magnetic anisotropy. The hot deformation process improved the remanence and energy product but reduced the coercivity. The decrease of coercivity resulted from grain growth and aggregation of Pr and Nd elements at triple-junction phases.

  20. Effect of process on the magnetic properties of bonded NdFeB magnet

    International Nuclear Information System (INIS)

    Li, J.; Liu, Y.; Gao, S.J.; Li, M.; Wang, Y.Q.; Tu, M.J.

    2006-01-01

    The effects of magnetic separation, coupling treatment, lubricating treatment, preform and biaxial molding on the density and magnetic properties of bonded NdFeB magnet were investigated. The results demonstrate that magnetic separation separates the powders with low coercive force; coupling treatment improves the interfaces between the powders and the binders; decrease in volume fraction of the binder increases magnetic properties of the magnet; granular arrangement improves both the magnetic and mechanical properties when powders are arranged in certain size; lubricating treatment improves the formability of the magnet and preform and biaxial molding improves both density and magnetic properties greatly. Combining these methods, the density of the bonded NdFeB magnet can reach 6.52 g/cm 3 and the maximum energy product can reach 114 kJ/m 3

  1. Effect of process on the magnetic properties of bonded NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Li, J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Liu, Y. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China)]. E-mail: liuying5536@163.com; Gao, S.J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Li, M. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Wang, Y.Q. [South-West Magnetic Science and Technology Developing Company, Mianyang, 621600 (China); Tu, M.J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China)

    2006-04-15

    The effects of magnetic separation, coupling treatment, lubricating treatment, preform and biaxial molding on the density and magnetic properties of bonded NdFeB magnet were investigated. The results demonstrate that magnetic separation separates the powders with low coercive force; coupling treatment improves the interfaces between the powders and the binders; decrease in volume fraction of the binder increases magnetic properties of the magnet; granular arrangement improves both the magnetic and mechanical properties when powders are arranged in certain size; lubricating treatment improves the formability of the magnet and preform and biaxial molding improves both density and magnetic properties greatly. Combining these methods, the density of the bonded NdFeB magnet can reach 6.52 g/cm{sup 3} and the maximum energy product can reach 114 kJ/m{sup 3}.

  2. Analysis of physical and magnetic properties of composite NdFeB bind with polyvinyl alcohol

    Science.gov (United States)

    Ramlan; Sardjono, P.; Muljadi; Setiabudidaya, D.; Gulo, F.

    2018-03-01

    The composite magnet NdFeB has been made using magnetic powder MQP-B and polyvinyl alcohol (PVA) as the binder. The mixing compositions of raw materials used are: 95 wt% NdFeB - 5 wt% PVA, 92.5 wt% NdFeB - 7.5 wt% PVA, 90 wt.% NdFeB - 10 wt% PVA, and 87.5 wt% NdFeB - 12.5 wt% PVA. Both raw materials are weighed according to the composition, and then mixed until homogeneous. Furthermore, pellet forming was made using dry pressing at 50 kgf/cm2 pressures and continued with drying at 100 °C and 10 mmbar for 4 hours. The characterization includes bulk density, hardness, compressive strength measurements, and magnetic properties testing. The characterization results show that the optimal composition of binder PVA is achieved at 5–7.5 wt% NdFeB composite magnet with following properties: bulk density = 5.21–5.25 g/cm3, hardness = 302.17 - 304.32 Hv, compressive strength = 25.17–3.17 kgf/cm2, magnetic flux = 1150-1170 Gauss, remanence = 70.90–74.97 emu/g or 4.7–5.0 kGauss, coercivity = 8.68–8.76 kOe, and energy product = 2.89–3.04 MgOe.

  3. Soapnut extract mediated synthesis of nanoscale cobalt substituted NdFeB ferromagnetic materials and their characterization

    Science.gov (United States)

    Rao, G. V. S. Jayapala; Prasad, T. N. V. K. V.; Shameer, Syed; Rao, M. Purnachandra

    2018-04-01

    Neodymium iron boron (NdFeB) permanent magnets have high energy product with suitable magnetic and physical properties for an array of applications including power generation and motors. However, synthetic routes of NdFeB permanent magnets involve critical procedures with high energy and needs scientific skills. Herein, we report on soapnut extract mediated synthesis of nanoscale cobalt substituted NdFeB (Co-NdFeB) permanent magnetic powders (Nd: 15%, Fe: 77.5%, B: 7.5% and Co with molar ratios: 0.5, 1, 1.5 and 2). A 10 ml of 10% soapnut extract was added to 90 ml of respective chemical composition and heated to 60 °C for 30 min and aged for 24 h. The dried powder was sintered at 500 °C for 1 h. The characterization of the prepared nanoscale Co-NdFeB magnetic powders was done using the techniques such as Dynamic Light Scattering (DLS for size and zeta potential measurements), X-ray diffraction (XRD) for structural determination, Scanning electron microscopy (SEM) with energy dispersion spectroscopy (EDS) for surface morphological and elemental analysis, Fourier transform infrared spectroscopy (FT-IR) for the identification of functional groups associated and hysteresis loop studies to quantify the magnetization. The results revealed that particles were in irregular and tubular shaped and highly stable (Zeta potential: -44.4 mV) with measured size <100 nm. XRD micrographs revealed a tetragonal crystal structure and FTIR showed predominant N-H and O-H stretching indicates the involvement of these functional groups in the reduction and stabilization process of Co-NdFeB magnetic powders. Hysteresis studies signify the effect of an increase in Co concentration.

  4. Direct observation of magnetization reversal of hot-deformed Nd-Fe-B magnet

    Science.gov (United States)

    Zhu, Xiaoyun; Tang, Xu; Pei, Ke; Tian, Yue; Liu, Jinjun; Xia, Weixing; Zhang, Jian; Liu, J. Ping; Chen, Renjie; Yan, Aru

    2018-01-01

    The dynamic magnetic domain structure in magnetization and demagnetization process of hot-deformed and NdCu-diffused Nd2Fe14B magnets were in-situ observed by Lorentz transmission electron microscopy (LTEM). The demagnetization process of hot-deformed sample is dominated by domain-wall pinning, while that of NdCu-diffused sample is mainly the magnetization reversal of single grains or grain aggregations. This firstly observed result gives an explicit evidence to understand the coercivity mechanism of magnetically segregated magnet. The effect of magnetic field of TEM on decrease in domain wall energy was theoretically analyzed, which helps to understand the in-situ observation process of magnetic materials.

  5. Magnetic properties and microstructure of as-spun Fe3B/Nd2Fe14B nanocomposite permanent magnets produced by low-speed melt spinning technique

    International Nuclear Information System (INIS)

    Hirosawa, S.; Kanekiyo, H.; Ping, D.H.; Hono, K.

    1998-01-01

    Thick permanent magnet flakes of Fe 3 B/Nd 2 Fe 14 B nanocomposites have been produced directly from molten alloys by means of the low surface-velocity melt spinning technique. The thickness of the flakes varies from 70 to 300 μm depending on the surface velocity (V s ) of a quenching copper roll. Melt-spun flakes of Nd 4 Fe 77.5 B 18.5 alloy exhibit the intrinsic coercivity of 276 kA/m at V s of 5 m/s. X-ray diffraction and transmission electron microscopy results have revealed that this material is composed of nanocrystalline Fe 3 B and Nd 2 Fe 14 B grains ranging from 10 to 50 nm in diameter. The melt-spun alloy produced at V s = 3 m/s contains large grains of Nd 2 Fe 14 B, small grains of Fe 3 B, and large dendritic α-Fe of a few μm in length. In contrast, at V s = 7 m/s, a large portion of the quenched alloy is amorphous. These melt-spun alloys do not possess a hard magnetic property. We have also found that small additions of additives affect the optimum range of V s that give rise to hard magnetic properties in the as-melt-spun condition. Cr has a large effect in shifting the optimum V s values down to a 2-3 m/s range. Simultaneous addition of Co and Ga is effective in extending the optimum values of V s . A platelet permanent magnet with a thickness of 240 μm and magnetic properties of (BH) max = 131 kJ/m 3 , H cJ = 400 kA/m, and B r = 1.15 T has been produced from a Nd 3.5 Dy 1 Fe 73 Co 3 Ga 1 B 18.5 alloy. (orig.)

  6. Magnetic properties and magnetization reversal mechanism of Nd-Fe-B nanoparticles synthesized by a sol-gel method

    Science.gov (United States)

    Rahimi, Hamed; Ghasemi, Ali; Mozaffarinia, Reza; Tavoosi, Majid

    2017-12-01

    Nd-Fe-B oxide powders with various pH were prepared using chloride and nitrate precursors including NdCl3·6H2O, FeCl3·6H2O, H3BO3, Nd2O3, Fe(NO3)3·9H2O, HNO3, citric acid (CA), ethylene glycol (EG) by Pechini type sol-gel method. The pH of chloride and nitrate base sols were 0 and 2.2, respectively. Mixed oxide powders were obtained by calcination and annealing the gels. These oxides by using a reduction-diffusion process under high vacuum and employing CaH2 as reducing agent at 800 °C were hated to prepare Nd2Fe14B nanoparticles. The role of pH on phase, morphologies, microstructure, and magnetic properties of the powders were investigated. The results show that with a decrease in pH, the average particle size and coercivity of Nd-Fe-B oxide powders were decreased and increased, respectively. Nd2Fe14B nanoparticles were formed successfully after reduction process. The average particle size of reduction treated products were 30 and 65 nm for powders which made of chloride and nitrate base metal salts, respectively. Final powders which made of chloride and nitrate base metal salts had a saturation magnetization of 127.7 emu/g and 122.8 emu/g while the coercivity of samples were 3.32 kOe and 1.82 kOe, respectively. The experimental results in the angular dependence of coercivity indicated that the normalized coercivity of the permanent magnets Hc(θ)/Hc(0) obeys the 1/cosθ law and intermediate between the 1/cosθ law and Stoner-Wohlfarth formula for different Nd2Fe14B magnets which made of nitrate and chloride base metal salts, respectively. Also, the results show that different Nd2Fe14B magnets which made of nitrate and chloride base metal salts had the maximum energy product of 5 and 16 MGOe, respectively. The Henkel plot showed that magnetic phases in synthesized NdFeB magnets which made of chloride and nitrate base metal salts were coupled by exchange and dipolar interactions, respectively. Different average particle size, morphology and microstructure were

  7. Nanocomposite permanent magnetic materials Nd-Fe-B type: The influence of nanocomposite on magnetic properties

    Directory of Open Access Journals (Sweden)

    Talijan Nadežda M.

    2005-01-01

    Full Text Available The influence on the magnetic properties of nanocristalline ribbons and powders has character of microstructure, between others – the grain size volume of hard and soft magnetic phases and their distribution. Magnetic properties of ribbons and powders depend mainly on their chemical composition and parameters of their heat treatment [1]. Technology of magnets from nanocristalline ribbon consists of the following process: preparing the Nd-Fe- B alloy, preparing the ribbon, powdering of the ribbon, heat treatment of the powder and finally preparing the magnets. Nanocomposite permanent magnet materials based on Nd-Fe- B alloy with Nd low content are a new type of permanent magnetic material. The microstructure of this nanocomposite permanent magnet is composed of a mixture of magnetically soft and hard phases which provide so called exchange coupling effect.

  8. XMCD study of the local magnetic and structural properties of microcrystalline NdFeB-based alloys

    Science.gov (United States)

    Menushenkov, A. P.; Ivanov, V. G.; Shchetinin, I. V.; Zhukov, D. G.; Menushenkov, V. P.; Rudnev, I. A.; Ivanov, A. A.; Wilhelm, F.; Rogalev, A.; Savchenko, A. G.

    2017-01-01

    X-ray Magnetic Circular Dichroism (XMCD) technique was used to investigate local magnetic properties of microcrystalline Nd10.4Zr4.0Fe79.2B6.4 samples, oriented along either easy or hard magnetization direction. The Nd L 2,3 and Fe K edge XMCD spectra were measured at room temperature under a magnetic field of T. A very strong dependence of XMCD spectra on the sample orientation has been observed at the Nd L 2,3-edges, whereas the Fe K-edge XMCD spectra are found to be practically isotropic. This result indicates that magnetic anisotropy of NdFeB-based alloys originates from the Nd sublattice. In addition, element selective magnetization curves have been recorded by measuring the intensity of XMCD signals as a function of an applied magnetic field up to T. To find a correlation between local and macroscopic magnetic properties of studied samples we compared these data with magnetization curves, measured by vibrating sample magnetometer up to T. Results are important for understanding the origin of high-coercivity state in NdFeB-based intermetallic compounds.

  9. Direct observation of magnetization reversal of hot-deformed Nd-Fe-B magnet

    Directory of Open Access Journals (Sweden)

    Xiaoyun Zhu

    2018-01-01

    Full Text Available The dynamic magnetic domain structure in magnetization and demagnetization process of hot-deformed and NdCu-diffused Nd2Fe14B magnets were in-situ observed by Lorentz transmission electron microscopy (LTEM. The demagnetization process of hot-deformed sample is dominated by domain-wall pinning, while that of NdCu-diffused sample is mainly the magnetization reversal of single grains or grain aggregations. This firstly observed result gives an explicit evidence to understand the coercivity mechanism of magnetically segregated magnet. The effect of magnetic field of TEM on decrease in domain wall energy was theoretically analyzed, which helps to understand the in-situ observation process of magnetic materials.

  10. Coercivity enhancement in hot deformed Nd2Fe14B-type magnets by doping low-melting RCu alloys (R = Nd, Dy, Nd + Dy)

    Science.gov (United States)

    Lee, Y. I.; Huang, G. Y.; Shih, C. W.; Chang, W. C.; Chang, H. W.; You, J. S.

    2017-10-01

    Magnetic properties of the anisotropic NdFeB magnets prepared by hot pressing followed by die-upsetting NdFeB MQU-F powders doped with low-melting RCu alloy powders were explored, where RCu stands for Nd70Cu30, Dy70Cu30 and (Nd0.5Dy0.5)70Cu30, respectively. In addition, the post-annealing at 600 °C was employed to modify the microstructures and the magnetic properties of the hot deformed magnets. It is found that doping RCu alloy powders is effective in enhancing the coercivity of the hot deformed NdFeB magnets from 15.1 kOe to 16.3-19.5 kOe. For Nd70Cu30-doped magnets, the increment of coercivity is only 1.2 kOe. Meanwhile, Dy70Cu30-doped and (Nd0.5Dy0.5)70Cu30-doped magnets show an almost identical enhancement of coercivity of about 4.4 kOe. Importantly, the latter magnet shows a beneficial effect of reducing the usage of Dy from 1.6 wt% to 0.8 wt%. TEM analysis shows that nonmagnetic Nd, Dy and Cu appear at grain boundary and isolate the magnetic grains, leading to an enhancement of coercivity. Doping lower melting point Dy-lean (Nd0.5Dy0.5)70Cu30 powders into commercial MQU-F powders for making high coercivity hot deformed NdFeB magnets might be a potential and economic way for mass production.

  11. Investigation on demagnetization of Nd2Fe14B permanent magnets induced by irradiation

    Science.gov (United States)

    Li, Zhefu; Jia, Yanyan; Liu, Renduo; Xu, Yuhai; Wang, Guanghong; Xia, Xiaobin

    2017-12-01

    Nd2Fe14B is an important component of insertion devices, which are used in synchrotron radiation sources, and could be demagnetized by irradiation. In the present study, the Monte Carlo code FLUKA was used to analyze the irradiation field of Nd2Fe14B, and it was confirmed that the main demagnetization particle was neutron. Nd2Fe14B permanent magnet samples were irradiated by Ar ions at different doses to simulate neutron irradiation damage. The hysteresis loops were measured using a vibrating sample magnetometer, and the microstructure evolutions were characterized by transmission electron microscopy. Moreover, the relationship between them was discussed. The results indicate that the decrease in saturated magnetization is caused by the changes in microstructure. The evolution of single crystals into an amorphous structure is the reason for the demagnetization phenomenon of Nd2Fe14B permanent magnets when considering its microscopic structure.

  12. The microstructure and magnetic properties of anisotropic polycrystalline Nd2Fe14B nanoflakes prepared by surfactant-assisted cryomilling

    International Nuclear Information System (INIS)

    Liu, Lidong; Zhang, Jian; Xia, Weixing; Du, Juan; Yan, Aru; Ping Liu, J; Li, Wei; Guo, Zhaohui

    2014-01-01

    A new method for fabricating rare-earth-transition metal nanoflakes and nanoparticles, surfactant-assisted cryomilling (SACM), was developed. The effects of milling temperature on the particle size, microstructure and magnetic performance of Nd 2 Fe 14 B nanoflakes were investigated systematically. Compared with Nd 2 Fe 14 B nanoflakes prepared by surfactant-assisted ball milling (SABM) at room temperature, the samples prepared by SACM showed more intriguing features such as smaller particle sizes, larger microstrain, smaller grain size and higher coercivity, which were ascribed to a higher defect concentration generated in the nanoflakes. The optimal coercivity of the samples prepared by SACM was about 50% higher than that of the samples milled at room temperature. It is demonstrated that SACM is an effective way to prepare rare-earth-transition metal nanoflakes with higher coercivity and smaller particle size. These findings are of importance for research on sintered magnets and high-performance nanocomposite magnets. (papers)

  13. Effects of buffer layer temperature on the magnetic properties of NdFeB thin film magnets

    International Nuclear Information System (INIS)

    Kim, Y.B.; Cho, S.H.; Kim, H.T.; Ryu, K.S.; Lee, S.H.; Lee, K.H.; Kapustin, G.A.

    2004-01-01

    Effects of the buffer layer temperature (T b ) on the magnetic properties and microstructure of [Mo/NdFeB/Mo]-type thin films have been investigated. The Mo-buffer layer with low T b is composed of fine grains while that with high T b has coarse grains. The subsequent NdFeB layer also grows with fine or coarse grains following the buffer layer structure. The NdFeB layer grown on a low T b buffer shows high coercivity and strong perpendicular anisotropy. The best magnetic properties of i H c =1.01 MA/m (12.7 kOe), B r =1.31 T (13.1 kG) and BH max =329 kJ/m 3 (41.4 MGOe) were obtained from the film with T b =400 deg. C

  14. First report on soapnut extract-mediated synthesis of sulphur-substituted nanoscale NdFeB permanent magnets and their characterization

    Science.gov (United States)

    Jayapala Rao, G. V. S.; Prasad, T. N. V. K. V.; Shameer, Syed; Arun, T.; Purnachandra Rao, M.

    2017-10-01

    Biosynthesis of nanoscale materials has its own advantages over other physical and chemical methods. Using soapnut extract as reducing and stabilizing agent for the synthesis of inorganic nanoscale materials is novel and has not been exploited to its potential so far. Herein, we report for the first time on the effects of sulphur substitution on soapnut extract-mediated synthesis of nanoscale NdFeB (S-NdFeB) permanent magnetic powders (Nd 15%, Fe 77.5%, B 7.5% and S with molar ratios: 0.1, 0.2, 0.3, 0.4, and 0.5). To synthesize, a 10 ml of 10% soapnut extract was added to 90 ml of respective chemical composition and heated to 60 °C for 30 min and aged for 24 h. The dried powder was sintered at 500 °C for 1 h. The characterization of the as-prepared nanoscale S-NdFeB magnetic materials was done using the techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersion spectroscopy (EDS), Fourier transform infrared spectroscopy (FT-IR), dynamic light scattering (DLS for size and zeta potential measurements) and vibrating sample magnetometer (VSM)-hysteresis loop studies. The results revealed that particles were highly stable (with a negative zeta potential of 25.7 mV) with irregular and spherical shape (with measured hydrodynamic diameter 6.7 and 63.5 nm). The tetragonal structures of the formed powders were revealed by XRD micrographs. Hysteresis loop studies clearly indicate the effect of S concentration on the enhanced magnetization of the materials.

  15. The production and characterization of Ptfe bonded Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Mokal, B.; Williams, A.J.; Hay, J.N.; Harris, I.R.

    1996-01-01

    A study of the processing and characteristics of PTFE bonded Nd Fe B magnets has been carried out. PTFE was used because of its low coefficient of friction, thus enabling its flow between the particles of Nd Fe B powder. PTFE also increases the resistance to corrosion of the magnet. In these investigations, the production of bonded magnets by cold compaction and by hot processing (HP) of MQ powders using PTFE as the binder was investigated . Magnetic, microstructural, and mechanical properties were investigated and are presented together with a correlation with the different processing techniques used. The corrosion behaviour of the hot pressed magnets was also investigated. These studies could lead to the development of simpler and more effective processing routes for the production of bonded magnets. (author)

  16. Role of hydrogen in Nd–Fe–B sintered magnets with DyH{sub x} addition

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Pan [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Ma, Tianyu, E-mail: maty@zju.edu.cn [Key Laboratory of Novel Materials for Information Technology of Zhejiang Province, Zhejiang University, Hangzhou 310027 (China); Wang, Xinhua, E-mail: xinhwang@zju.edu.cn [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Zhang, Yujing [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Yan, Mi [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Key Laboratory of Novel Materials for Information Technology of Zhejiang Province, Zhejiang University, Hangzhou 310027 (China)

    2015-04-15

    Highlights: • DyH{sub 2} and DyH{sub 3} fine powder were prepared. • Effect of DyH{sub x} on the magnetic properties of Nd–Fe–B sintered magnets was studied. • The effect mechanism of Dy hydrides was discussed. • The magnetic properties are greatly improved by DyH{sub 2} and DyH{sub 3} addition. - Abstract: In order to improve the coercivity of Nd–Fe–B sintered magnets, DyH{sub 2} and DyH{sub 3} fine powders were prepared and used as additive for preparing Nd–Fe–B sintered magnets. The effects of DyH{sub x} powders addition on the microstructures and the magnetic properties of the magnets have been investigated. It was found that hydrogen will react with oxygen of NdO{sub x} rich intergranular phases to form Nd rich phases by dysprosium hydride addition. The Nd-rich grain boundary phases are more homogenous and continuous because the volume fraction of Nd-rich grain boundary phases increases with respect to the Nd oxide phases. After desorption, fine dysprosium powders become more active and wrap matrix phases well so that the diffusion of dysprosium to the surface layer of matrix phases is convenient, so dysprosium decreases in grain boundary phases and aggregates in surface layer of matrix phases. Then, intrinsic coercivity of NdFeB sintered magnets is improved from 14.96 kOe to 20.5 kOe and 20.31 kOe by 2.0 wt.% DyH{sub 3} and 2.0 wt.% DyH{sub 2} addition, respectively. This study has shown that DyH{sub x} addition can reduce the content of oxygen in grain boundary phases. This can be an effective method for massive production.

  17. Application of permanent magnet BaFe12O19 and NdFeB on small scale low speed permanent magnet generator

    International Nuclear Information System (INIS)

    Pudji Irasari; Novrita Idayanti

    2009-01-01

    Designing and manufacturing of low speed permanent magnet generator (PMG) for small scale electric power plant have been conducted. In this paper, the characteristics of generator using permanent magnet of barium ferrite (BaFe 12 O 19 ) and neodymium iron boron (NdFeB) were compared. Surface mounted type is selected as the rotor structure as all flux faces to stator winding and take a role in energy conversion. The experiment result demonstrates that at nominal speed, generator with BaFe 12 O 19 magnet can only generate power of 8.87 W while generator with NdFeB magnet can generate power of 1,988.93 W. (author)

  18. Magnetic and microstructural properties of thin NdFeB based films and nanostructures

    Energy Technology Data Exchange (ETDEWEB)

    Bommer, Lars; Goll, Dagmar [Max-Planck-Institut fuer Metallforschung, Stuttgart (Germany)

    2010-07-01

    The magnetic and microstructural properties of NdFeB and NdFeB/Fe thin films and nanostructures are presented. Samples with Cr buffer and protection layer (minimum thickness: d=50 nm) have been produced by ion beam sputtering at elevated temperatures (T{sub s}=700 C) using Al{sub 2}O{sub 3} and MgO(001) single crystal substrates. Films deposited on Al{sub 2}O{sub 3} substrates show c-axis growth in out-of-plane direction down to thicknesses of the NdFeB film of d=10 nm with coercivities up to {mu}{sub 0}H{sub c}=1 T. The texture of films deposited on MgO(001) substrates is less pronounced and films below d=20 nm show no hard magnetic behavior. For comparison, films were deposited at room temperature on Al{sub 2}O{sub 3} and MgO(001) followed by post-annealing in Ar atmosphere (T{sub pa}=525-650 C) leading to coercivities as high as {mu}{sub 0}H{sub c}=1.2 T but with isotropic behavior. By TEM images the grain structure of the NdFeB samples is studied. Bilayers of NdFeB (d=50 nm) and Fe (d=0-20 nm) show fully exchange coupled behavior. From the temperature dependence of the coercivity the microstructural parameters of all samples have been determined. Furthermore NdFeB periodical patterns were produced by means of electron beam lithography with dot sizes of 1000 nm and 500 nm, respectively.

  19. Study of microstructure and correlative magnetic property in bulk Fe{sub 61}Nd{sub 10}B{sub 25}Nb{sub 4} permanent magnet

    Energy Technology Data Exchange (ETDEWEB)

    Man, H.; Xu, H. [Laboratory for Microstructures, Shanghai University, Shanghai 200444 (China); Liu, H.W. [The Australian Centre for Microscopy and Microanalysis, The University of Sydney, NSW 2006 (Australia); Tan, X.H., E-mail: tanxiaohua123@163.com [Laboratory for Microstructures, Shanghai University, Shanghai 200444 (China); Peng, J.C.; Bai, Q. [Laboratory for Microstructures, Shanghai University, Shanghai 200444 (China)

    2012-11-01

    Highlights: Black-Right-Pointing-Pointer A fully dense bulk Fe{sub 61}Nd{sub 10}B{sub 25}Nb{sub 4} permanent magnet was obtained by the simple process of copper mold casting and subsequent annealed at 943 K. Black-Right-Pointing-Pointer The relationship between microstructures and correlative magnetic property of Fe{sub 61}Nd{sub 10}B{sub 25}Nb{sub 4} alloy was investigated. Black-Right-Pointing-Pointer The high value of intrinsic coercivity of 1191 kA/m was obtained due to the existence of hard magnetic Nd{sub 2}Fe{sub 14}B phase. - Abstract: The correlation between microstructure and magnetic property of a bulk Fe{sub 61}Nd{sub 10}B{sub 25}Nb{sub 4} alloy are investigated. The microstructure of the as-cast Fe{sub 61}Nd{sub 10}B{sub 25}Nb{sub 4} alloy shows a small amount of NbFeB phase with a grain size of 500 nm embedded in an amorphous matrix. The as-cast sample shows soft magnetic behavior at room temperature, after a heat treatment the hard magnetic properties are observed. A fully dense bulk Fe{sub 61}Nd{sub 10}B{sub 25}Nb{sub 4} permanent magnet is obtained with an intrinsic coercivity ({sub i}H{sub c}) of 1191 kA/m and a maximum energy product ((BH){sub max}) of 31.7 kJ/m{sup 3} after annealing at 943 K for 20 min. The corresponding microstructure consists of Nd{sub 2}Fe{sub 14}B, NdFe{sub 4}B{sub 4} and NbFeB phases. The existence of the hard magnetic Nd{sub 2}Fe{sub 14}B phase is the reason resulting in a high value of {sub i}H{sub c}. On the other hand, the influences of NdFe{sub 4}B{sub 4} and NbFeB phases in the annealed specimen on the magnetic properties are also discussed.

  20. Influence of Demagnetization-Temperature on Magnetic Performance of Recycled Nd-Fe-B Magnets

    DEFF Research Database (Denmark)

    Högberg, Stig; Bendixen, Flemming Buus; Mijatovic, Nenad

    2015-01-01

    Recycling rare earth permanent magnets is becoming an important alternative source of supply of raw materials for neodymium-iron-boron (Nd-Fe-B) permanent magnets. This article documents a recycling case-study in which isotropic binder-free magnet powder is extracted and recycled from hermeticall...

  1. Preparation and properties of isotropic Nd-Fe-B bonded magnets with sodium silicate binder

    Energy Technology Data Exchange (ETDEWEB)

    Liu, W.Q.; Hu, R.J.; Yue, M., E-mail: yueming@bjut.edu.cn; Yin, Y.X.; Zhang, D.T.

    2017-08-01

    Graphical abstract: To improve the working temperature of bonded Nd-Fe-B magnets, the heat-resistant binder, sodium silicate, was used to prepare new type bonded Nd-Fe-B magnets. The three-dimensional Si-O-Si structure formed in the curing process has excellent strength; it can ensure that the bonded magnets have a certain shape and usable magnetic properties when working at 200 °C. - Highlights: • Sodium silicate enables bonded Nd-Fe-B magnets to be used for higher operation temperatures. • The sodium silicate bonded magnets exhibit usable maximum energy product of 4.057 MGOe at 200 °C. • The compressive strength of sodium silicate bonded magnets is twice bigger than that of epoxy resin bonded magnets. - Abstract: In present study, sodium silicate, a kind of heat-resistant binder, was used to prepare bonded Nd-Fe-B magnets with improved thermal stability and mechanical strength. Effect of curing temperature and curing time of the new binder to the magnetic properties, microstructure, and mechanical strength of the magnets was systematically investigated. Fracture surface morphology observation show that sodium silicate in bonded magnets could completely be cured at 175 °C for 40 min, and the magnets prepared under this condition exhibit optimal properties. They exhibit usable magnetic properties of B{sub r} of 4.66 kGs, H{sub cj} of 4.84 kOe, and (BH){sub max} of 4.06 MGOe at 200 °C. Moreover, the magnets possess high compressive strength of 63 MPa.

  2. The comparative study of Nd-Fe-B magnetic materials with different Nd content

    Czech Academy of Sciences Publication Activity Database

    Grujić, A.; Žák, Tomáš; Ćosović, V.; Stajić-Trošić, J.; Spasojević, V.; Talijan, N.

    2009-01-01

    Roč. 3, č. 5 (2009), s. 477-480 ISSN 1842-6573 R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : Rapid quenched Nd-Fe-B alloy * Chemical composition * Phase composition * Magnetic properties * Performance permanent-magnets * Nanocrystalline composite * Alloys * Phase Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.451, year: 2009

  3. The Effect of Grinding and Roasting Conditions on the Selective Leaching of Nd and Dy from NdFeB Magnet Scraps

    Directory of Open Access Journals (Sweden)

    Ho-Sung Yoon

    2015-07-01

    Full Text Available The pretreatment processes consisting of grinding followed by roasting were investigated to improve the selective leaching of Nd and Dy from neodymium-iron-boron (NdFeB magnet scraps. The peaks of Nd(OH3 and Fe were observed in XRD results after grinding with NaOH as the amount of water addition increased to 5 cm3. These results indicate that the components of Nd and Fe in NdFeB magnet could be changed successfully into Nd(OH3 and Fe, respectively. In the roasting tests using the ground product, with increasing roasting temperature to 500 °C, the peaks of Nd(OH3 and Fe disappeared while those of Nd2O3 and Fe2O3 were shown. The peaks of NdFeO3 in the sample roasted at 600 °C were observed in the XRD pattern. Consequently, 94.2%, 93.1%, 1.0% of Nd, Dy, Fe were leached at 400 rpm and 90 °C in 1 kmol·m−3 acetic acid solution with 1% pulp density using a sample prepared under the following conditions: 15 in stoichiometric molar ratio of NaOH:Nd, 550 rpm in rotational grinding speed, 5 cm3 in water addition, 30 min in grinding time, 400 °C and 2 h in roasting temperature and time. The results indicate that the selective leaching of Nd and Dy from NdFeB magnet could be achieved successfully by grinding and then roasting treatments.

  4. Magnetisation reversal on surface of Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Sun, H.; Woodward, R.; Street, R.

    1998-01-01

    Full text: Time dependent magnetisation processes on surface of isotropic and anisotropic Nd-Fe-B magnets were measured using a Magneto-Optic Magnetometer (MOM) and the data were analysed by means of the constitutive equation H = H(M, M). The surface magnetic viscosity parameter Λ (or fluctuation field H f ) was obtained. The activation volume v, which represents the volume of a negative magnetisation nuclei during a magnetisation reversal process was calculated from Λ. The results are compared with those of the corresponding bulk properties obtained by analysing the data measured using a Vibrating Sample Magnetometer (VSM). Similar to bulk materials, Λ for the surface magnetisation is nearly constant over a wide range of magnetisation for both isotropic and anisotropic Nd-Fe-B. However, the surface hysteresis loops are significantly different from the bulk materials, indicating a significant difference in the magnetisation reversal processes between the bulk and surface materials. The surface magnetisation reversal mechanism, its relation and influence to the bulk properties and therefore the performance of permanent magnet are discussed

  5. Thin films of NdFeB deposited by PLD technique

    International Nuclear Information System (INIS)

    Constantinescu, C.; Scarisoreanu, N.; Moldovan, A.; Dinescu, M.; Petrescu, L.; Epureanu, G.

    2007-01-01

    Neodymium-iron-boron (NdFeB) is a material with important magnetic properties, mostly used in permanent magnet fabrication. Thin layers of NdFeB are needed for miniaturization in electrical engineering, electronics and for high-tech devices. In this paper we applied pulsed lased deposition (PLD) in vacuum for obtaining thin films of NdFeB from stoichiometric targets. The influence of different buffer layers and of the laser parameters (wavelength and fluence) on the NdFeB structures, composition and magnetic properties have been investigated. The obtained structures were characterized by atomic force microscopy (AFM) and optical microscopy. Vibrating sample magnetometry (VSM) has been performed for specific magnetic characterization

  6. Thin films of NdFeB deposited by PLD technique

    Energy Technology Data Exchange (ETDEWEB)

    Constantinescu, C. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Scarisoreanu, N. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Moldovan, A. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Dinescu, M. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania)]. E-mail: dinescum@ifin.nipne.ro; Petrescu, L. [Department of Electrical Engineering, ' Politehnica' University of Bucharest, 313 Spl. Independentei, 060042 Bucharest (Romania); Epureanu, G. [Department of Electrical Engineering, ' Politehnica' University of Bucharest, 313 Spl. Independentei, 060042 Bucharest (Romania)

    2007-07-31

    Neodymium-iron-boron (NdFeB) is a material with important magnetic properties, mostly used in permanent magnet fabrication. Thin layers of NdFeB are needed for miniaturization in electrical engineering, electronics and for high-tech devices. In this paper we applied pulsed lased deposition (PLD) in vacuum for obtaining thin films of NdFeB from stoichiometric targets. The influence of different buffer layers and of the laser parameters (wavelength and fluence) on the NdFeB structures, composition and magnetic properties have been investigated. The obtained structures were characterized by atomic force microscopy (AFM) and optical microscopy. Vibrating sample magnetometry (VSM) has been performed for specific magnetic characterization.

  7. Pressless process in route of obtaining sintered Nd–Fe–B magnets

    Energy Technology Data Exchange (ETDEWEB)

    Popov, A.G, E-mail: apopov@imp.uran.ru [Institute of Metal Physics, UB of the RAS, 18, S. Kovalevskoy, Street, 620990 Ekaterinburg (Russian Federation); Golovnia, O.A. [Institute of Metal Physics, UB of the RAS, 18, S. Kovalevskoy, Street, 620990 Ekaterinburg (Russian Federation); Bykov, V.A. [Institute of Metallurgy, UB of the RAS, 101, Amundsena, Street, 620016 Ekaterinburg (Russian Federation)

    2015-06-01

    A short review on the pressless process (PLP) involved in the manufacture of sintered Nd–Fe–B magnet is given. Two approaches to increasing the degree of powder alignment with a high filling density ρ{sub f} in PLP-containers are proposed. (1) An increase in the pulse duration of applied magnetic field from 3.6 to 6.5 ms enhances the magnetic alignment of magnets prepared from the powder with ρ{sub f}=2.5 g/cm{sup 3} and ρ{sub f}=3 g/cm{sup 3} by 3% and 11%, respectively. (2) Addition of internal lubricants such as zinc stearate or esters reduces friction forces between the powder particles and, when the concentration of lubricants is bellow a critical concentration C{sub cr}, increases B{sub r} and (BH){sub max} by 5–7%. Simulation of the magnetic alignment of uniaxial particles demonstrates that a decrease in the coefficient of friction between the powder particles from 0.9 to 0.6 caused by the lubricant addition enhances the alignment degree. Contact dilatometry was used to study the anisotropy of densification of PLP-powders upon sintering. It has been shown that the anisotropy of the powder shrinkage is formed at the first stage of sintering at the temperature about 800 °C and is caused by the capillary action in the Nd-rich liquid. - Highlights: • A review of the pressless process for NdFeB magnets in the world and Russia is given. • Enhancement of the alignment degree by application of pulsed magnetic field is studied. • Reduction of the friction forces via addition of internal lubricants is proposed. • The simulation of the magnetic alignment of Nd–Fe–B uniaxial particles is presented. • A reason of anisotropic shrinkage of the powder at sintering is suggested.

  8. New magnetic rails with double-layer Halbach structure by employing NdFeB and ferrite magnets for HTS maglev

    Science.gov (United States)

    Sun, Ruixue; Zheng, Jun; Zheng, Botian; Qian, Nan; Li, Jipeng; Deng, Zigang

    2018-01-01

    In the high temperature superconducting (HTS) maglev system, the magnetic rail as an essential infrastructure is needed all along the route to carry passengers and goods to the destinations. Thus, large amount of rare earth magnetic materials are required in the magnetic rail construction. In order to decrease the dependence of magnetic rails on rare earth elements, the ferrite magnet is employed to replace part of the NdFeB magnets containing rare earth elements. Consequently, a new type rail with double-layer Halbach structure is presented, which is consisted of NdFeB and ferrite magnets. In this paper, we designed and fabricated the proposed rail, and further measured its magnetic flux density distribution and electromagnetic force interacting with HTS bulks. Experimental results indicate that, this new type rail, in double-layer Halbach structure, can achieve an equivalent distribution of magnetic flux density and levitation performance as the pure NdFeB Halbach rail, while a 10% reduction in NdFeB magnet consumption can be realized at the same time. In addition this work explores another magnetic material selection for HTS maglev applications. The dependence on rare earth element and the cost of magnetic rails can be further reduced, as the coercive force of ferrite magnets improved.

  9. Development of a phosphating process for corrosion protection in NdFeB magnets

    International Nuclear Information System (INIS)

    Silva, Adonis Marcelo Saliba

    2001-01-01

    NdFeB magnets are important materials, which produce better energy efficiency in electrical devices, but they are rather vulnerable to corrosion. In this study, a phosphating treatment for protection against corrosion of NdFeB magnets has been investigated. Phosphating is generally used as a pretreatment in the application of protective coatings. This treatment increases the corrosion assistance in defective areas of the coating as well as improves the adhesion between coating and substrate. A commercial NdFeB magnet produced by powder metallurgy has been used and the effect of the following parameters on phosphating was studied: time of phosphating; pH of phosphating solution; anodic polarization and molybdate addition to the phosphating solution. The results showed a significant increase in the corrosion resistance of magnets phosphated in a solution concentrated between 10-20 g/L NaH 2 PO 4 , pH in the range of 3 to 4.6, acidulated preferably with H 3 PO 4 at room temperature (20±1) deg C. Conversion coatings formed at solutions of pH 3.8 showed better corrosion resistance. Phosphating times longer than 4 hours increased the magnet corrosion resistance 10 to 20 times. This resistance improves with higher immersion times. Anodic polarization of the magnet in the range 200-400 mV SCE accelerated phosphating. Results indicated that molybdate interacts preferentially with Nd rich phase of the magnet. In addition to the newly developed technology in this work for NdFeB corrosion protection, two methodologies have been introduced to facilitate electrochemical analyses: selection of samples of similar electrochemical behavior, based on the current density after 200s of constant anodic polarization; and evaluation of the corrosion protection provided by conversion coatings by monitoring of gas evolution during corrosion in acid solution. (author)

  10. Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

    Science.gov (United States)

    Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

    2014-02-01

    Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  11. Influence of the spacer layer on microstructure and magnetic properties of [NdFeB/(NbCu)]xn thin films

    Energy Technology Data Exchange (ETDEWEB)

    Chiriac, H. [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania); Grigoras, M. [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania); Urse, M. [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania)]. E-mail: urse@phys-iasi.ro

    2007-09-15

    Some results concerning the influence of the composition and thickness of NbCu spacer layer on the microstructure and magnetic properties of multilayer [NdFeB/(NbCu)]xn films, in view of their utilization for manufacturing the thin film permanent magnets are presented. A comparison between the microstructure and magnetic properties of NdFeB single layer and [NdFeB/(NbCu)]xn multilayer is also presented. The multilayer [NdFeB/(NbCu)]xn thin films with the thickness of the NdFeB layer of 180nm and the thickness of the NbCu spacer layer of 3nm, exhibit good hard magnetic characteristics such as coercive force H{sub c} of about 1510kA/m and the remanence ratio M{sub r}/M{sub s} of about 0.8.

  12. Influence of the spacer layer on microstructure and magnetic properties of [NdFeB/(NbCu)]xn thin films

    International Nuclear Information System (INIS)

    Chiriac, H.; Grigoras, M.; Urse, M.

    2007-01-01

    Some results concerning the influence of the composition and thickness of NbCu spacer layer on the microstructure and magnetic properties of multilayer [NdFeB/(NbCu)]xn films, in view of their utilization for manufacturing the thin film permanent magnets are presented. A comparison between the microstructure and magnetic properties of NdFeB single layer and [NdFeB/(NbCu)]xn multilayer is also presented. The multilayer [NdFeB/(NbCu)]xn thin films with the thickness of the NdFeB layer of 180nm and the thickness of the NbCu spacer layer of 3nm, exhibit good hard magnetic characteristics such as coercive force H c of about 1510kA/m and the remanence ratio M r /M s of about 0.8

  13. CRADA/NFE-15-05761 Report: Additive Manufacturing of Isotropic NdFeB Bonded Permanent Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, M Parans [ORNL

    2016-07-18

    The technical objective of this technical collaboration phase I proposal is to fabricate net shape isotropic NdFeB bonded magnets utilizing additive manufacturing technologies at the ORNL MDF. The goal is to form complex shapes of thermoplastic and/or thermoset bonded magnets without expensive tooling and with minimal wasted material. Two additive manufacturing methods; the binder jet process; and big area additive manufacturing (BAAM) were used. Binder jetting produced magnets with the measured density of the magnet of 3.47 g/cm3, close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3 were demonstrated. Magnetic measurements indicate that there is no degradation in the magnetic properties. In addition, BAAM was used to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm3, and the room temperature magnetic properties are: Intrinsic coercivity Hci = 8.65 kOe, Remanence Br = 5.07 kG, and energy product (BH)max = 5.47 MGOe (43.50 kJ/m3). This study provides a new pathway for preparing near-net shape bonded magnets for various magnetic applications.

  14. NdFeB Residue to Be Recycled

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ NdFeB is a permanent magnetic material with excellent performances. It is widely used in electronics and communications. Around 30% of rare earth elements (among which 90% is Nd, others are Tb and Dy) and 2-3% of Co element are contained in the material. NdFeB plays an important role in the development of our society and our economy.

  15. Effect of annealing on the magnetic properties and microstructure of NdFeB/Tb multilayered films

    Energy Technology Data Exchange (ETDEWEB)

    Li, D S; Suzuki, S; Liu, W F; Horikawa, T; Machida, K [Center for Advanced Science and Innovation, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan)], E-mail: machida@casi.osaka-u.ac.jp

    2009-02-01

    The magnetic properties of NdFeB/Tb multilayered films annealed at 773-1273K were investigated by evaluating the effect of Tb spacer layer and comparing them with those of NdFeB single layered films. The as-deposited NdFeB/Tb film with a amorphous structure was crystallized at the higher annealing temperature than 923K and Nd-rich phases were formed at 1073 K, meanwhile the coercivity increased substantially. By observations of the microstructure, Tb element was found to diffuse into the Nd-rich phases to form a Tb-enriched phase around the Nd{sub 2}Fe{sub 14}B primary phase particles in the multilayered films.

  16. Effect of annealing on the magnetic properties and microstructure of NdFeB/Tb multilayered films

    International Nuclear Information System (INIS)

    Li, D S; Suzuki, S; Liu, W F; Horikawa, T; Machida, K

    2009-01-01

    The magnetic properties of NdFeB/Tb multilayered films annealed at 773-1273K were investigated by evaluating the effect of Tb spacer layer and comparing them with those of NdFeB single layered films. The as-deposited NdFeB/Tb film with a amorphous structure was crystallized at the higher annealing temperature than 923K and Nd-rich phases were formed at 1073 K, meanwhile the coercivity increased substantially. By observations of the microstructure, Tb element was found to diffuse into the Nd-rich phases to form a Tb-enriched phase around the Nd 2 Fe 14 B primary phase particles in the multilayered films.

  17. Experimental Investigation and Thermodynamic Modeling of the B2O3-FeO-Fe2O3-Nd2O3 System for Recycling of NdFeB Magnet Scrap

    Science.gov (United States)

    Jakobsson, Lars Klemet; Tranell, Gabriella; Jung, In-Ho

    2017-02-01

    NdFeB magnet scrap is an alternative source of neodymium that could have a significantly lower impact on the environment than current mining and extraction processes. Neodymium can be readily oxidized in the presence of oxygen, which makes it easy to recover neodymium in oxide form. Thermochemical data and phase diagrams for neodymium oxide containing systems is, however, very limited. Thermodynamic modeling of the B2O3-FeO-Fe2O3-Nd2O3 system was hence performed to obtain accurate phase diagrams and thermochemical properties of the system. Key phase diagram experiments were also carried out for the FeO-Nd2O3 system in saturation with iron to improve the accuracy of the present modeling. The modified quasichemical model was used to describe the Gibbs energy of the liquid oxide phase. The Gibbs energy functions of the liquid phase and the solids were optimized to reproduce all available and reliable phase diagram data, and thermochemical properties of the system. Finally the optimized database was applied to calculate conditions for selective oxidation of neodymium from NdFeB magnet waste.

  18. Effect of hydrogenation disproportionation conditions on magnetic anisotropy in Nd-Fe-B powder prepared by dynamic hydrogenation disproportionation desorption recombination

    Directory of Open Access Journals (Sweden)

    Masao Yamazaki

    2017-05-01

    Full Text Available Various anisotropic Nd-Fe-B magnetic powders were prepared by the dynamic hydrogenation disproportionation desorption recombination (d-HDDR treatment with different hydrogenation disproportionation (HD times (tHD. The resulting magnetic properties and microstructural changes were investigated. The magnetic anisotropy was decreased with increasing tHD. In the d-HDDR powders with higher magnetic anisotropy, fine (200–600 nm and coarse (600–1200 nm Nd2Fe14B grains were observed. The coarse Nd2Fe14B grains showed highly crystallographic alignment of the c-axis than fine Nd2Fe14B grains. In the highly anisotropic Nd2Fe14B d-HDDR powder, a large area fraction of lamellar-like structures consisting of NdH2 and α-Fe were observed after HD treatment. Furthermore, the mean diameter of the lamellar-like regions, where lamellar-like structures orientate to the same direction in the HD-treated alloys was close to that of coarse Nd2Fe14B grains after d-HDDR treatment. Thus, the lamellar-like regions were converted into the crystallographically aligned coarse Nd2Fe14B grains during desorption recombination treatment, and magnetic anisotropy is closely related to the volume fraction of lamellar-like regions observed after HD treatment.

  19. NdFeB alloy as a magnetic electrode material for lithium-ion batteries

    International Nuclear Information System (INIS)

    Zhang, J.; Shui, J.L.; Zhang, S.L.; Wei, X.; Xiang, Y.J.; Xie, S.; Zhu, C.F.; Chen, C.H.

    2005-01-01

    The search for a reliable indicator of state of charge and even the remaining energy of a lithium-ion cell is of great importance for various applications. This study was an exploratory effort to use magnetic susceptibility as the indicator. In this work, for the first time the change of ac susceptibility of cells was in situ monitored during charge-discharge process. A strong permanent magnetic material, NdFeB alloy, was investigated as an anode material for rechargeable lithium batteries. Both original and partially oxidized NdFeB powders were made into electrodes. Structural characterization was performed on the NdFeB electrodes by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM) analysis. An alloy (core)-oxide (shell) structure was found for those partially oxidized samples. The electrochemical cycling of cells made of the NdFeB electrodes against lithium was measured. The first lithium intercalation capacity of a treated NdFeB can be up to about 831 mAh/g, while a rather reversible capacity of up to 352 mAh/g can be obtained. With a specially designed cell, we were able to monitor in situ the change of relative ac susceptibility during charge and/or discharge steps. A clearly monotonous relationship is found between the ac susceptibility of a cell and its depth-of-discharge (DOD). A mechanism based on skin effect and eddy current change is proposed to explain this susceptibility versus DOD relationship

  20. NdFeB alloy as a magnetic electrode material for lithium-ion batteries

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, J. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Shui, J.L. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Zhang, S.L. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Wei, X. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Xiang, Y.J. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Xie, S. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Zhu, C.F. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Chen, C.H. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China)]. E-mail: cchchen@ustc.edu.cn

    2005-04-05

    The search for a reliable indicator of state of charge and even the remaining energy of a lithium-ion cell is of great importance for various applications. This study was an exploratory effort to use magnetic susceptibility as the indicator. In this work, for the first time the change of ac susceptibility of cells was in situ monitored during charge-discharge process. A strong permanent magnetic material, NdFeB alloy, was investigated as an anode material for rechargeable lithium batteries. Both original and partially oxidized NdFeB powders were made into electrodes. Structural characterization was performed on the NdFeB electrodes by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM) analysis. An alloy (core)-oxide (shell) structure was found for those partially oxidized samples. The electrochemical cycling of cells made of the NdFeB electrodes against lithium was measured. The first lithium intercalation capacity of a treated NdFeB can be up to about 831 mAh/g, while a rather reversible capacity of up to 352 mAh/g can be obtained. With a specially designed cell, we were able to monitor in situ the change of relative ac susceptibility during charge and/or discharge steps. A clearly monotonous relationship is found between the ac susceptibility of a cell and its depth-of-discharge (DOD). A mechanism based on skin effect and eddy current change is proposed to explain this susceptibility versus DOD relationship.

  1. Isotropic and anisotropic nanocrystalline NdFeB bulk magnets prepared by binder-free high-velocity compaction technique

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Xiangxing [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu, Zhongwu, E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Yu, Hongya [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Xiao, Zhiyu [School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 (China); Zhang, Guoqing [Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)

    2015-09-15

    NdFeB powders were consolidated into nanocrystalline bulk magnets by a near-net-shape process of high-velocity compaction (HVC) at room temperature with no binder employed. The nanostructure can be maintained after compaction. The compacted magnets with relatively high density can inherit the coercivity of the starting powders. The mechanical strength of the HVCed magnet after heat treatment is comparable to that of the conventional bonded NdFeB magnets. The anisotropic magnet has also been prepared by hot deformation using HVCed magnet as the precursor. The remanence value along the pressing direction increased from 0.64 to 0.95 T and maximum energy product (BH){sub max} increased from 65 to 120 kJ/m{sup 3} after hot deformation. The processing–structure–properties relationships for both isotropic and anisotropic magnets are discussed. - Highlights: • HVC is a feasible binder-free approach for preparing NdFeB magnets. • The compacted magnets can inherit the coercivity of the starting powders. • The magnets post heat treatment have compression strength higher than bonded magnets. • The approach of HVC is a potential pre-process for anisotropic NdFeB bulk magnets.

  2. Isotropic and anisotropic nanocrystalline NdFeB bulk magnets prepared by binder-free high-velocity compaction technique

    International Nuclear Information System (INIS)

    Deng, Xiangxing; Liu, Zhongwu; Yu, Hongya; Xiao, Zhiyu; Zhang, Guoqing

    2015-01-01

    NdFeB powders were consolidated into nanocrystalline bulk magnets by a near-net-shape process of high-velocity compaction (HVC) at room temperature with no binder employed. The nanostructure can be maintained after compaction. The compacted magnets with relatively high density can inherit the coercivity of the starting powders. The mechanical strength of the HVCed magnet after heat treatment is comparable to that of the conventional bonded NdFeB magnets. The anisotropic magnet has also been prepared by hot deformation using HVCed magnet as the precursor. The remanence value along the pressing direction increased from 0.64 to 0.95 T and maximum energy product (BH) max increased from 65 to 120 kJ/m 3 after hot deformation. The processing–structure–properties relationships for both isotropic and anisotropic magnets are discussed. - Highlights: • HVC is a feasible binder-free approach for preparing NdFeB magnets. • The compacted magnets can inherit the coercivity of the starting powders. • The magnets post heat treatment have compression strength higher than bonded magnets. • The approach of HVC is a potential pre-process for anisotropic NdFeB bulk magnets

  3. Micro-patterning of resin-bonded NdFeB magnet for a fully integrated electromagnetic actuator

    Science.gov (United States)

    Tao, Kai; Wu, Jin; Kottapalli, Ajay Giri Prakash; Chen, Di; Yang, Zhuoqing; Ding, Guifu; Lye, Sun Woh; Miao, Jianmin

    2017-12-01

    This paper reports a fully-integrated, batch-fabricated electromagnetic actuator which features micro-patterned NdFeB magnets. The entire actuator is fabricated through MEMS-compatible laminated surface micromachining technology, eliminating the requirement for further component assembly processes. The fabrication strategy allowed the entire volume of the actuator to be reduced to a small size of 2.5 × 2.5 × 2 mm3, which is one of the smallest NdFeB-based electromagnetic actuators demonstrated to date. The magnetic properties of NdFeB thin films are further investigated and optimized using different types of lithographically-defined micromolds. By altering the direction of the input current, actuating displacements of approximately ±10 μm are achieved during both the attraction and the repulsion operations. This work demonstrates the viability and compatibility of using polymer-bonded magnets for magnetic MEMS applications.

  4. Novel hydrogen decrepitation behaviors of (La, Ce)-Fe-B strips

    Science.gov (United States)

    Jin, Jiaying; Bai, Guohua; Zhang, Yujing; Peng, Baixing; Liu, Yongsheng; Ma, Tianyu; Yan, Mi

    2018-05-01

    La and Ce substitution for Nd in the 2:14:1-type sintered magnet is of commercial interest to reduce the material cost and to balance the utilization of rare earth (RE) sources. As hydrogen decrepitation (HD) is widely utilized to prepare the magnetic powders during magnets fabrication, incorporating La and Ce into the Nd-Fe-B permanent magnets, however, may exert complex influences on the decrepitation behavior. In the present work, through a comparative study of the HD behaviors between the (La, Ce)-Fe-B strips and the conventional Nd-Fe-B ones, we find that similar to the Nd-Fe-B system, increasing hydrogen pressures from 2.5 to 5.5 MPa do not break the 2:14:1 tetragonal structure of (La, Ce)-Fe-B strips. The enhanced hydrogen absorption behaviors are observed with increasing pressure, which are still inferior to that of the Nd-Fe-B strips. This should be ascribed to the higher oxygen affinity of La and Ce than that of Nd, leading to the decreased amount of active RE-rich phase and limited hydrogen diffusion channel. As a result, the hydrogen absorption of 2:14:1 matrix phase is significantly suppressed, dramatically weakening the exothermic effect. This finding suggests that La and Ce with stable 2:14:1 tetragonal structure upon HD process are promising alternatives for Nd, despite that more precise oxygen control is necessary for the microstructure modification and magnetic performance enhancement of (La, Ce)-Fe-B sintered magnets.

  5. The effect of additional elements on the magnetic properties of hot-rolled Nd-Fe-B alloys

    International Nuclear Information System (INIS)

    Chang, W.C.; Nakamura, H.; Paik, C.R.; Sugimoto, S.; Okada, M.; Homma, M.

    1992-01-01

    The magnetic properties of hot-rolled Nd 16 Fe bal. B 6 M 1.5 (M = Cu, Ga and Al) and Nd 16 Fe 76 B 5.5 Ga 1.5 Al 1 alloys were investigated, in order to study the role of additive elements in improving the magnetic properties in the Nd-Fe-B system. It is found that the original grain size of Cu, Ga or Ga-Al added alloys is much finer than that of the ternary and Al added alloys. But the grain size is almost identical for all the alloys after hot-rolling at 1000degC with 90% reduction in thickness. The coercivity of hot-rolled alloys with Cu, Ga or Ga-Al addition is not improved as was expected, because Nd-rich liquid phase in these alloys is very easily squeezed out during high-reduction-ratio rolling. Less quantity and nonuniform distribution of Nd-rich phase between distributed grains are believed to be the main reasons to depress the effect on the grain boundary smoothing. This effect is not the same as those observed in the Pr-Fe-B system. The highest magnetic properties achieved in this study are B r = 10 kG, i H c = 8.2 kOe, (BH) max = 18.5 MGOe for the Nd 16 Fe 76.5 B 6 Al 1.5 alloy. (orig.)

  6. Material flow analysis of NdFeB magnets for Denmark: a comprehensive waste flow sampling and analysis approach.

    Science.gov (United States)

    Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter; Dall, Ole; Wenzel, Henrik

    2014-10-21

    Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key rare earth elements (REEs), i.e., neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets, allowing for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of a secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, material flow analysis (MFA) has been carried out to perform the detailed mapping of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global levels by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products representing 18 various product types. The results show that the current amount of neodymium and dysprosium in NdFeB magnets present in the Danish waste stream is only 3 and 0.2 Mg, respectively. However, this number is estimated to increase to 175 Mg of neodymium and 11.4 Mg of dysprosium by 2035. Nevertheless, efficient recovery of these elements from a very diverse electronic waste stream remains a logistic and economic challenge.

  7. Micro-structuring of thick NdFeB films using high-power plasma etching for magnetic MEMS application

    International Nuclear Information System (INIS)

    Jiang, Yonggang; Fujita, Takayuki; Higuchi, Kohei; Maenaka, Kazusuke; Masaoka, Shingo; Uehara, Minoru

    2011-01-01

    This paper describes the micro-patterning of thick NdFeB magnetic films using a high-power plasma etching method. The effects of RF bias power and gas composition on the selectivity and etching rate are experimentally studied. A maximum etching rate of 60 nm min −1 is achieved with an inductively coupled plasma power of 500 W and a RF bias power of 200 W. A maximum selectivity of 0.26 between hard baked AZP4903 photoresist and NdFeB magnetic films is achieved when volumetric Cl 2 concentration is 2.5%. NdFeB micro-magnets as thick as 4.2 µm are achieved by using AZP4903 photoresist. Magnetic film as thick as 10 µm can be patterned by using SU-8 photoresist with a thickness of 100 µm as the mask. The magnetic property of patterned microstructures is characterized using a vibrating sample magnetometer and the magnetic field distribution is measured using a Hall effect sensor IC. The characterization results indicate that the patterned magnetic microstructures have a high magnetic remanance of 1.0 T, which is comparable to that of the non-patterned NdFeB films.

  8. Influence of annealing temperature on the Dy diffusion process in NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Sheng-qing, E-mail: joy_hsq@126.com [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); Peng, Kun, E-mail: kpeng@hnu.edu.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Chen, Hong [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China)

    2017-03-15

    Sintered NdFeB magnets were coated with a layer of Dy metal using electron beam evaporation method and then annealed at various temperatures to investigate the temperature dependence of Dy diffusion process in NdFeB magnets. A Dy-rich phase was observed along the grain boundaries after the grain boundary diffusion process, the diffusion coefficients of various temperatures were obtained, the diffusion coefficients of Dy along the grain boundaries at 800 °C and 900 °C were determined to be 9.8×10{sup −8} cm{sup 2} s{sup −1} and 2.4×10{sup −7} cm{sup 2} s{sup −1}, respectively. The diffusion length depended on the annealing temperature and the maximum diffusion length of approximately 1.8 mm and 3.0 mm can be obtained after annealing at 800 °C and 900 °C for 8 h. Higher diffusion temperature results in the diffusion not only along the grain boundaries but also into grains and then decrease in magnetic properties. The optimum annealing conditions can be determined as 900 °C for 8 h. The coercivity was improved from 1040 kA/m to 1450 kA/m and its magnetization has no significant reduction after the grain boundary diffusion process at the optimum annealing conditions. - Highlights: • The optimum annealing conditions can be determined as 900 °C for 8 h. • The diffusion coefficient of Dy at 900 °Care determined to be 2.4×10{sup −7} cm{sup 2} s{sup −1}. • A maximum diffusion length of about 3 mm can be obtained.

  9. Magnetic and structural properties of the Nd2(Fe100-xNbx)14B system prepared by arc melting

    International Nuclear Information System (INIS)

    Oyola Lozano, D.; Zamora, L. E.; Perez Alcazar, G. A.; Rojas, Y. A.; Bustos, H.; Greneche, J. M.

    2006-01-01

    In this work the magnetic and structural properties are investigated by Moessbauer spectrometry, Vibrating Sample Magnetometry and X-ray diffraction of Nd 2 (Fe 100-x Nb x ) 14 B powdered alloys with x = 0, 2 and 4 prepared by arc melting. The Moessbauer spectra of the samples were fitted with several contributions from: Nd 2 Fe 14 B, α-Fe and a paramagnetic phase associated with Nd 1.1 Fe 4 B 4 for x = 0 and additionally from NbFeB and Nd 2 Fe 17 for x = 2 and x = 4. The relative fractions of α-Fe and Nd 2 Fe 14 B are smaller for x = 4 than for x = 0, indicating that the amount of these two phases is reduced with increasing Nb content, while the relative fraction of Nd 2 Fe 17 increases. The α-Fe grain size slightly decreases while that of the Nd 2 Fe 14 B phase is increasing, when the Nb content increases. The hysteresis loops indicate that these samples behave as hard ferromagnets, with a coercive field which decreases when the Nb content increases, but with rather low remanent magnetization.

  10. Structural and magnetic characterization of Nd-based Nd-Fe and Nd-Fe-Co-Al metastable alloys

    International Nuclear Information System (INIS)

    Kumar, G.

    2005-01-01

    The aim of the present work is to characterize a metastable hard magnetic phase referred to as ''A1'' in Nd-Fe alloys, which forms as a part of the fine eutectic depending on the composition and cooling rate. In order to define the range of composition for the formation of A1, Nd 100-x Fe x (x=20,25,40) alloys are cooled at about 150 K/s. The effect of cooling rate on the formation of hard magnetic A1 is studied by investigating the Nd 80 Fe 20 alloys cooled at different rates. The Nd-richer regions are identified as dhcp Nd and fcc Nd-Fe solid solution. However, the Fe-richer regions also referred to as A1, are diffuse and give an average composition of Nd 56 Fe 44 . HRTEM images of the Fe-richer regions reveal the presence of 5-10 nm crystallites embedded in an amorphous phase. The demagnetization curves the hard magnetic Nd80Fe20 measured at temperatures above 30 K are typical of a hard magnetic material. The measurements of initial magnetization, field dependence of coercivity, and temperature dependence of coercivity suggest the Stoner-Wohlfarth type magnetization reversal process for the hard magnetic A1. The values of anisotropy constant are estimated by fitting the magnetization data to the law-of-approach to saturation. The temperature dependence of anisotropy constant and the coercivity indicate that the origin of coercivity is magnetic anisotropy

  11. Effect of niobium on microstructure and magnetic properties of bulk anisotropic NdFeB/{alpha}-Fe nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Li Jun [School of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China); Liu Ying, E-mail: Liuying5536@163.com [School of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China) and Key Laboratory of Advanced Special Material and Technology, Ministry of Education, Chengdu 610065 (China); Ma Yilong [School of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China)

    2012-07-15

    Bulk anisotropic NdFeB/{alpha}-Fe nano-composites were obtained directly from alloys of Nd{sub 11}Dy{sub 0.5}Fe{sub 82.4-x}Nb{sub x}B{sub 6.1} (x=0,0.5,1.0,1.5). High resolution transmission electron microscopy images showed the existence of Nb-rich amorphous grain boundary phase in the alloys with Nb doped. Field emission scanning electron microscope morphologies and X-ray diffraction patterns revealed the grain size and grain alignment of hot pressed and hot deformed nanocomposites. It was found that Nb could refine the grain size and grain texture in hot worked ribbons. Vibrating sample magnetometer results showed that the magnetic properties of the anisotropic nanocomposites were improved with increased Nb doping. The remanence, coercivity and maximum energy product of the bulk anisotropic Nd{sub 11}Dy{sub 0.5}Fe{sub 80.4}Nb{sub 2}B{sub 6.1} nanocomposites were 1.04 T, 563 kA/m and 146 kJ/m{sup 3}, respectively. - Highlights: Black-Right-Pointing-Pointer Nb has great influence on the microstructure and magnetic properties of (NdDy){sub 11.5}Fe{sub 82.4-x}Nb{sub x}B{sub 6.1} (x=0-2.0) nanocomposites. Black-Right-Pointing-Pointer Most of Nb atoms gather in the grain boundary to form Nb-rich amorphous intergranular phase, not NbFeB boride. Black-Right-Pointing-Pointer Furthermore, grain alignment can be prompt by the Nb-rich solid intergranular phase during deform. Black-Right-Pointing-Pointer Remanence, coercivity and (BH){sub m} of deformed (NdDy){sub 11.5}Fe{sub 80.4}Nb{sub 2}B{sub 6.1} nanocomposite is 1.04T, 563 kA/m and 146 kJ/m{sup 3} respectively. Black-Right-Pointing-Pointer This study provides an alternative method for prepare anisotropic nanocomposite direct from Nd-lean alloys with low cost.

  12. The demagnetising factors for bonded neodymium iron boron (NdFeB) magnets

    International Nuclear Information System (INIS)

    Wang, Z.

    2000-10-01

    Both analytical and computational methods have been, for the first time, employed to study the demagnetising factors for bonded magnets. The demagnetising factors for bonded NdFeB magnets are dependent on the external shape of the bonded magnet, the shapes of magnetic particles, the magnetic loading percentage and the distributions of magnetic particles. Particularly, it has been shown that the demagnetising factor along the length of an infinitely long bonded magnet is not equal to zero but that it also depends on the shapes of the magnetic particles, magnetic loading percentage and the distribution of magnetic particles. However, the sum of the demagnetising factors along the x, y and z directions is, as expected, unity for all bonded magnets. The demagnetising factor for a fully dense magnet, which is dependent only on the external shape of the magnet, can be considered as a special case of bonded magnets in which the magnetic loading is 100%. Simplified formulae for calculating the demagnetising factors for simple shaped magnets such as cuboid, cylindroid and ellipsoid shapes were obtained and the values are in reasonable agreement with precise analytical solutions. A Lorentz ''sphere'' concept has, for the first time, been employed to calculate the demagnetising factors for hollow magnets and bonded NdFeB magnets. The simplified formulae for hollow magnets and bonded magnets were derived. Computer programmes based on the basic energy method were developed and employed to calculate the demagnetising factors for bonded magnet models, such as a one-dimensional NdFeB ribbon array, two-dimensional bonded magnets and three-dimensional bonded magnets. A finite difference method and a finite element method have been, for the first time, employed to calculate the demagnetising factors for two-dimensional bonded magnet models and the results are comparable with those obtained using the basic energy method. Procedures for calculating demagnetising curves (J vs H) for

  13. Coercivity enhancements of Nd–Fe–B sintered magnets by diffusing DyHx along different axes

    International Nuclear Information System (INIS)

    Ma, Tianyu; Wang, Xuejiao; Liu, Xiaolian; Wu, Chen; Yan, Mi

    2015-01-01

    Diffusing heavy rare earth elements along the grain boundaries (GBs) for Nd 2 Fe 14 B-type sintered magnets serves as an effective method to enhance coercivity and to minimize remanence loss simultaneously. Considering the texture anisotropy of Nd-rich GB phases, the coercivity incremental difference by diffusing DyH x fine powders along or perpendicular to the  <0 0 1 >  easy axis (c-axis) has been investigated. The coercivity increases more rapidly to 20.61 kOe (5.76 kOe higher than that of the as-sintered state) when diffusing along the c-axis than that diffusing perpendicular to c-axis (18.85 kOe, 4.00 kOe higher than the as-sintered state). Microstructural investigation reveals that Dy diffuses more easily towards the magnet inner part when treating along the c-axis than that for the perpendicular case due to the anisotropic distribution of the Nd-rich phase. This is verified by a higher Dy content at equivalent diffusing depth and a much deeper final diffusion distance. The local Dy-containing fractions with a stronger anisotropy field are richer for the magnet treated along the c-axis, leading to the much rapider coercivity enhancement. This work reveals that diffusion heavy rare earth along the c-axis is more effective to enhance coercivity for aligned Nd–Fe–B sintered magnets. (paper)

  14. Observation of Pseudopartial Grain Boundary Wetting in the NdFeB-Based Alloy

    Science.gov (United States)

    Straumal, B. B.; Mazilkin, A. A.; Protasova, S. G.; Schütz, G.; Straumal, A. B.; Baretzky, B.

    2016-08-01

    The NdFeB-based alloys were invented in 1980s and remain the best-known hard magnetic alloys. In order to reach the optimum magnetic properties, the grains of hard magnetic Nd2Fe14B phase have to be isolated from one another by the (possibly thin) layers of a non-ferromagnetic Nd-rich phase. In this work, we observe that the few-nanometer-thin layers of the Nd-rich phase appear between Nd2Fe14B grains due to the pseudopartial grain boundary (GB) wetting. Namely, some Nd2Fe14B/Nd2Fe14B GBs are not completely wetted by the Nd-rich melt and have the high contact angle with the liquid phase and, nevertheless, contain the 2-4-nm-thin uniform Nd-rich layer.

  15. Multi-pole magnetization of NdFeB magnets for magnetic micro-actuators and its characterization with a magnetic field mapping device

    International Nuclear Information System (INIS)

    Toepfer, J.; Pawlowski, B.; Beer, H.; Ploetner, K.; Hofmann, P.; Herrfurth, J.

    2004-01-01

    Multi-pole magnetization of NdFeB plate magnets of thickness between 0.25 and 2 mm with a stripe pattern and a pole pitch of 2 or 1 mm was performed by pulse magnetization. The experimental conditions of the magnetization process were optimized to give a maximum surface flux density at the poles. The magnetic field distribution above the magnets was measured with a field mapping device that automatically scans the surface of the magnet with a Hall probe. It is demonstrated for different magnet geometries that the field mapping system is a useful device to study the magnetic surface pole structure. The characterization of the pole flux density of multi-pole NdFeB flat magnets is an important prerequisite for the application of these magnets in miniature actuators

  16. Interaction domains in die-upset NdFeB magnets in dependence on the degree of deformation

    International Nuclear Information System (INIS)

    Khlopkov, K.; Gutfleisch, O.; Schaefer, R.; Hinz, D.; Mueller, K.-H.; Schultz, L.

    2004-01-01

    The magnetic domain structure of NdFeB magnets has been studied using high resolution, digitally enhanced Kerr-microscopy. Melt-spun NdFeB powder (MQU-F TM ) was hot pressed into fully dense samples and then hot deformed to axially textured magnets. Various degrees of deformation (height reduction) up to 76% have been realized. Pronounced interaction domains have been observed only in magnets, which were deformed to a degree of deformation of at least 52%. With increasing alignment of the grains the interaction domains become more and more visible and their size increases

  17. Liquid coated melt-spun Nd-Fe-B powders for bonded magnets

    Science.gov (United States)

    Li, D.; Gaiffi, S.; Kirk, D.; Young, K.; Herchenroeder, J.; Berwald, T.

    1999-04-01

    The liquid coating (LC) has been employed to apply epoxy and lubricant over the surface of rapidly solidified Nd-Fe-B powder particles. The LC led to an improvement of physical and magnetic properties for the powders and magnets compared to the dry blending and the encapsulation methods. The LC powders have excellent flowability and can be used for bonded magnets requiring very close tolerances; further bonded magnets made using this powder posses higher strength.

  18. Microstructure, texture, and magnetic properties of backward extruded NdFeB ring magnets

    International Nuclear Information System (INIS)

    Gruenberger, W.; Hinz, D.; Schlaefer, D.; Schultz, L.

    1996-01-01

    Radially-oriented NdFeB ring magnets have been prepared by backward extrusion of melt-spun material. The average remanence measured in the radial direction reaches values above 1.2 T. Due to the inhomogeneity of the deformation, the magnetic properties and X-ray diffraction patterns revealed a gradual improvement of the alignment from the outer shell to regions near the inner surface of the ring. (orig.)

  19. Coercivity enhancement of hot-deformed Nd-Fe-B magnets by the eutectic grain boundary diffusion process

    International Nuclear Information System (INIS)

    Liu, Lihua; Sepehri-Amin, H.; Ohkubo, T.; Yano, M.; Kato, A.; Shoji, T.; Hono, K.

    2016-01-01

    Nd-M (M = Al, Cu, Ga, Zn, Mn) alloys with compositions close to eutectic points were investigated as diffusion sources for the grain boundary diffusion process to hot-deformed Nd-Fe-B magnets. Coercivity enhancement was observed for most of the alloys. Among them, the sample processed with Nd 90 Al 10 exhibited the highest coercivity of 2.5 T at room temperature. However, the sample processed with Nd 70 Cu 30 exhibited the highest coercivity of 0.7 T at 200 ° C. Microstructural observations using scanning transmission electron microscope (STEM) showed that nonferromagnetic Nd-rich intergranular phase envelops the Nd 2 Fe 14 B grains after the diffusion process. Abnormal grain growth and the dissolution of Al into the Nd 2 Fe 14 B grains were observed in the sample processed with Nd 90 Al 10 , which explains its inferior thermal stability of coercivity compared to the sample processed with Nd 70 Cu 30 . The coercivity enhancement and poor thermal stability of the coercivity of the Nd 90 Al 10 diffusion-processed sample are discussed based on microstructure studies by transmission electron microscopy. - Highlights: • Coercivity of hot-deformed Nd-Fe-B magnets is enhanced by the infiltration of various R-TM eutectic alloys. • The sample infiltrated with Nd 90 Al 10 shows the highest coercivity of 2.5 T at room temperature. • At 200 °C, Nd 70 Cu 30 diffusion-processed sample possesses the highest coercivity of 0.7 T.

  20. Magnetization reversal mechanisms in hybrid resin-bonded Nd Fe B magnets

    Science.gov (United States)

    Plusa, D.; Dospial, M.; Slusarek, B.; Kotlarczyk, U.

    2006-11-01

    The magnetic properties of isotropic epoxy resin-bonded magnets prepared by mixing a hard magnetic powder made from melt quenched Nd-Fe-Co-B ribbons and a soft magnetic iron powder have been examined. The magnetization reversal processes and the magnetic parameters have been studied by the measurement of the virgin magnetization curves, the major and minor hysteresis loops and sets of recoil curves. From these recoil curves the field dependence of the reversible and irreversible magnetization components during the magnetization and demagnetization processes has been derived. The remanence relationship was used to study the nature of magnetic interaction between the grains. A study of interaction domains was conducted using optical microscopy. Groups of domains, each over several grains, were observed. It was found that the reversal process in the samples investigated involves the rotation of magnetization vectors in the iron powder grains and pinning of domain walls at the MQP-B grain boundaries.

  1. Magnetization reversal mechanisms in hybrid resin-bonded Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Plusa, D.; Dospial, M.; Slusarek, B.; Kotlarczyk, U.

    2006-01-01

    The magnetic properties of isotropic epoxy resin-bonded magnets prepared by mixing a hard magnetic powder made from melt quenched Nd-Fe-Co-B ribbons and a soft magnetic iron powder have been examined. The magnetization reversal processes and the magnetic parameters have been studied by the measurement of the virgin magnetization curves, the major and minor hysteresis loops and sets of recoil curves. From these recoil curves the field dependence of the reversible and irreversible magnetization components during the magnetization and demagnetization processes has been derived. The remanence relationship was used to study the nature of magnetic interaction between the grains. A study of interaction domains was conducted using optical microscopy. Groups of domains, each over several grains, were observed. It was found that the reversal process in the samples investigated involves the rotation of magnetization vectors in the iron powder grains and pinning of domain walls at the MQP-B grain boundaries

  2. Magnetic and structural properties of NdFeB thin film prepared by step annealing

    International Nuclear Information System (INIS)

    Serrona, Leo K.E.B.; Sugimura, A.; Fujisaki, R.; Okuda, T.; Adachi, N.; Ohsato, H.; Sakamoto, I.; Nakanishi, A.; Motokawa, M.

    2003-01-01

    The crystallization of the amorphous phase into the tetragonal Nd 2 Fe 14 B (PHI) phase and the corresponding changes in magnetic properties have been examined by step annealing experiment using a 2 μm thick NdFeB film sample. Microstructural and magnetic analysis indicate that the film was magnetically soft as deposited with the coercivity H ciperp -1 and the remnant magnetization 4πM rperp -1 was developed and diffraction analysis showed evidence of PHI phase 002l peaks being aligned perpendicular to the film plane. At an optimum annealing temperature of 575 deg. C, the remnant magnetization of this anisotropic thin film is around 0.60 T with intrinsic coercivity of ∼1340 kA m -1 . Annealing the film sample at 200 deg. C≤T ann ≤750 deg. C showed variations in magnetic properties that were mostly due to the change in the perpendicular anisotropy. Based on 4πM sperpendicular values plotted against T ann , a dip in 4πM sperpendicular values was observed as T ann increased in the soft-to-hard magnetic characteristics transition region and rose as the hard crystalline phase started to form. The results show that the magnetic properties of the NdFeB film were slightly influenced by the presence of NdO, film surface roughening and the small increase in crystal size as a consequence of repeated heat treatment. At T ann ∼300 deg. C, the nominal saturation magnetization indicated a certain degree of weak perpendicular magnetic anisotropy in the film sample considered to be essential in the enhancement of coercivity in crystallized films

  3. Magnetic interactions in anisotropic Nd-Dy-Fe-Co-B/α-Fe multilayer magnets

    Science.gov (United States)

    Dai, Z. M.; Liu, W.; Zhao, X. T.; Han, Z.; Kim, D.; Choi, C. J.; Zhang, Z. D.

    2016-10-01

    The magnetic properties and the possible interaction mechanisms of anisotropic soft- and hard-magnetic multilayers have been investigated by altering the thickness of different kinds of spacer layers. The metal Ta and the insulating oxides MgO, Cr2O3 have been chosen as spacer layers to investigate the characteristics of the interactions between soft- and hard-magnetic layers in the anisotropic Nd-Dy-Fe-Co-B/α-Fe multilayer system. The dipolar and exchange interaction between hard and soft phases are evaluated with the help of the first order reversal curve method. The onset of the nucleation field and the magnetization reversal by domain wall movement are also evident from the first-order-reversal-curve measurements. Reversible/irreversible distributions reveal the natures of the soft- and hard-magnetic components. Incoherent switching fields are observed and the calculations show the semiquantitative contributions of hard and soft components to the system. An antiferromagnetic spacer layer will weaken the interaction between ferromagnetic layers and the effective interaction length decreases. As a consequence, the dipolar magnetostatic interaction may play an important role in the long-range interaction in anisotropic multilayer magnets.

  4. Recoil curve properties and coercive force decrease ratio in NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Matsuura, Yutaka, E-mail: Yutaka_Matsuura@hitachi-metals.co.jp; Kitai, Nobuyuki; Ishii, Rintaro; Natsumeda, Toshimitsu; Hoshijima, Jun

    2013-11-15

    It is examined that whether a reverse domain and magnetic domain wall exist in a lower demagnetization area than the coercive force and whether the observed demagnetization ratio curve can be explained using the alignment distribution function or not. From measurements of the recoil curve in the low demagnetization field, it was confirmed that minor demagnetization occurred in every demagnetization field and magnets of every grade of coercive force. The alignment distribution of Nd{sub 2}Fe{sub 14}B grains was also measured by electron back-scattering diffraction (EBSD). The alignments and the coercive force decrease ratios were calculated using these alignment distributions. These data were compared against the results obtained from magnetization measurements. From EBSD data, it was found that the alignment distributions of magnets used in this experiment were close to a Gaussian distribution. It was also found that there was no difference in the alignment distribution between magnets with Dy and without Dy, even though the coercive force decrease ratios were Dy dependent. The calculated alignments using the alignment distribution functions were close to the values of magnetization measurements. However, it was found that the calculated coercive force decrease ratios were different from the results obtained from magnetization measurement. - Highlights: • Reverse magnetic domains already exist lower magnetic field than coercive force. • Demagnetization happens not only from surface but also from inside of magnets. • Calculated alignment agrees well with that of the magnetic properties measurement. • Coercive force decrease ratio could not explain from alignment distribution. • We could not find any difference with and without Dy magnets in alignment distribution.

  5. Ce-didymium-Fe-B sintered permanent magnets

    International Nuclear Information System (INIS)

    Homma, M.; Okada, M.; Sugimoto, S.

    1985-01-01

    Present works report the development of the low cost R-Fe-B permanent magnets. The best magnetic properties obtained in this studies are Br=13.5 kG, iHc=10.2 kOe and (BH)max=40 MGOe with an Fe-33.5wt%(5Ce-Didymium)-1wt% B alloy. Topics considered in this paper include cerium alloys, boron alloys, fabrication, capitalized cost, iron alloys, permanent magnets, and magnetic properties

  6. Methods of characterization of multiphase Nd-Fe-B melt-spun alloys

    Directory of Open Access Journals (Sweden)

    Grujić A.

    2007-01-01

    Full Text Available Nanocomposite permanent magnetic materials based on Nd-Fe-B alloys with a low Nd content are a new type of permanent magnetic material. The microstructure of these nanocomposite permanent magnets is composed of a mixture of magnetically soft and hard phases providing the so called exchange coupling effect. Beside the optimization process parameters, methods of characterization have a very important role in the design of an optimal magnetic matrix of multiphase melt-spun Nd-Fe-B alloys. Different methods and techniques of characterization were used for observation and study of the microstructure evolution during crystallization. A summary results of measurements using different methods of characterization are presented to enable a better insight into relations between the microstructure and magnetic properties of the investigated melt-spun Nd-Fe-B alloys. .

  7. Coercivity enhancement of Nd–Fe–B sintered magnets with intergranular adding (Pr, Dy, Cu)−H{sub x} powders

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yujing; Ma, Tianyu, E-mail: maty@zju.edu.cn; Liu, Xiaolian; Liu, Pan; Jin, Jiaying; Zou, Junding; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

    2016-02-01

    Forming Nd{sub 2}Fe{sub 14}B/(Nd, Dy){sub 2}Fe{sub 14}B core–shell structure by intergranular adding Dy-containing sources into Nd–Fe–B sintered magnets is effective to improve coercivity and to minimize remanence loss simultaneously. However, the excessive Dy located in the intergranular regions has nearly no hard magnetic contribution, causing its low utilization efficiency. In this work, diluted Dy powders (Pr{sub 37}Dy{sub 30}Cu{sub 33})–H{sub x} were prepared and incorporated into Nd–Fe–B sintered magnets via a dual-alloy approach. The coercivity increases rapidly from 15.0 to 18.2 kOe by 21.3% with 2.0 wt% (Pr, Dy, Cu)–H{sub x} addition (the equivalent Dy is only 0.32 at%). The deduced coercivity incremental ratio is 10.0 kOe per unit Dy at%. Dehydrogenation reaction of (Pr, Dy, Cu)–H{sub x} occurs during sintering, which favors Dy diffusion towards the 2:14:1 phase grains as well as smoothing the grain boundaries (GBs). The enhanced local anisotropic field and the well decoupled 2:14:1 phase grains contribute to such rapid coercivity enhancement. This work suggests that adding diluted Dy hydrides is promising for fabricating high coercivity Nd–Fe–B sintered magnets with less heavy rare-earth consumption. - Highlights: • (Pr, Dy, Cu)–H{sub x} hydride powders were introduced into Nd–Fe–B sintered magnets. • Rapid coercivity enhancement from 15.0 kOe to 18.2 kOe with only 0.32 at% Dy was realized. • High utilization efficiency of Dy was achieved due to its promoted diffusion process. • Wettability and mobility of grain boundary phase was improved.

  8. Influence of {gamma} and neutron irradiation on the magnetic properties of Nd Fe B, Alnico, and Mn Al type permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Jipa, S; Setnescu, R; Kappel, W; Alexandru, St [Institute of Research and Design for Electrical Engineering, ICPE - Electrostatica, Splaiul Unirii 313, Sect. 3, R-74204 Bucharest (Romania)

    1996-12-31

    The influence of {gamma} and neutron irradiation on the magnetic properties of Nd Fe B, Alnico and Mn Al type permanent magnets was studied. With the used neutron energies and fluences, no changes in remanent induction values for Nd Fe B type permanent magnets are shown. For Alnico type permanent magnets the remanent induction changes are due to reversible variation of the magnetization directions. Only in case of Mn Al type permanent magnets irreversible structural changes take place, which lead to irreversible losses of induction. (author) 4 figs., 2 tabs., 12 refs. (author).

  9. Influence of γ and neutron irradiation on the magnetic properties of Nd Fe B, Alnico, and Mn Al type permanent magnets

    International Nuclear Information System (INIS)

    Jipa, S.; Setnescu, R.; Kappel, W.; Alexandru, St.

    1995-01-01

    The influence of γ and neutron irradiation on the magnetic properties of Nd Fe B, Alnico and Mn Al type permanent magnets was studied. With the used neutron energies and fluences, no changes in remanent induction values for Nd Fe B type permanent magnets are shown. For Alnico type permanent magnets the remanent induction changes are due to reversible variation of the magnetization directions. Only in case of Mn Al type permanent magnets irreversible structural changes take place, which lead to irreversible losses of induction. (author) 4 figs., 2 tabs., 12 refs. (author)

  10. Microstructure and composition in rapidly quenched NdFeB-based hard magnet alloys

    International Nuclear Information System (INIS)

    Nguyen, T.D.; Krishnan, K.M.; Lewis, L.H.; Zhu, Y.; Welch, D.O.

    1996-01-01

    A detailed study of the microstructure and composition in hot-pressed (MQ-2) and die-upset (MQ-3) magnet alloys based on the Nd 2 Fe 14 B composition, utilizing high resolution and analytical transmission electron microscopy, is reported. The initial magnetic properties of the two samples show different behaviors, which are attributed to the difference in the anisotropy of the grain structure and the grain boundaries. The hot-pressed sample shows faceted grains of the 2-14-1 phase, while die-upset sample shows plate-like grains, together with larger equiaxed grains that contain a speckling of precipitates in the grain interior. The grain structure and composition remain rather similar in the two samples. The grain boundary phase averages ∼1 endash approx-gt 10 nm in width. The thicker grain boundaries are Nd-rich, while the thinner grain boundaries in the hot-pressed sample exhibit an Fe-rich composition near that of the NdFe 3 phase. Nd-rich phases are found at the grain boundary junctions of both samples, with the Nd:Fe ratio near 7:3 in the die-upset sample, and up to 3:2 in the hot-pressed sample. The significance of the microstructure and the grain boundary phases on the magnetic behavior in the two samples is discussed. copyright 1996 American Institute of Physics

  11. Cerium: an unlikely replacement of dysprosium in high performance Nd-Fe-B permanent magnets.

    Science.gov (United States)

    Pathak, Arjun K; Khan, Mahmud; Gschneidner, Karl A; McCallum, Ralph W; Zhou, Lin; Sun, Kewei; Dennis, Kevin W; Zhou, Chen; Pinkerton, Frederick E; Kramer, Matthew J; Pecharsky, Vitalij K

    2015-04-24

    Replacement of Dy and substitution of Nd in NdFeB-based permanent magnets by Ce, the most abundant and lowest cost rare earth element, is important because Dy and Nd are costly and critical rare earth elements. The Ce, Co co-doped alloys have excellent high-temperature magnetic properties with an intrinsic coercivity being the highest known for T ≥ 453 K. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. Micro-patterning of NdFeB and SmCo magnet films for integration into micro-electro-mechanical-systems

    International Nuclear Information System (INIS)

    Walther, A.; Marcoux, C.; Desloges, B.; Grechishkin, R.; Givord, D.; Dempsey, N.M.

    2009-01-01

    The integration of high-performance RE-TM (NdFeB and SmCo) hard magnetic films into micro-electro-mechanical-systems (MEMS) requires their patterning at the micron scale. In this paper we report on the applicability of standard micro-fabrication steps (film deposition onto topographically patterned substrates, wet etching and planarization) to the patterning of 5-8 μm thick RE-TM films. While NdFeB comprehensively fills micron-scaled trenches in patterned substrates, SmCo deposits are characterized by poor filling of the trench corners, which poses a problem for further processing by planarization. The magnetic hysteresis loops of both the NdFeB and SmCo patterned films are comparable to those of non-patterned films prepared under the same deposition/annealing conditions. A micron-scaled multipole magnetic field pattern is directly produced by the unidirectional magnetization of the patterned films. NdFeB and SmCo show similar behavior when wet etched in an amorphous state: etch rates of approximately 1.25 μm/min and vertical side walls which may be attributed to a large lateral over-etch of typically 20 μm. Chemical-mechanical-planarization (CMP) produced material removal rates of 0.5-3 μm/min for amorphous NdFeB. Ar ion etching of such films followed by the deposition of a Ta layer prior to film crystallization prevented degradation in magnetic properties compared to non-patterned films

  13. Micro-patterning of NdFeB and SmCo magnet films for integration into micro-electro-mechanical-systems

    Energy Technology Data Exchange (ETDEWEB)

    Walther, A. [CEA Leti-MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France); Marcoux, C.; Desloges, B. [CEA Leti-MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Grechishkin, R. [Laboratory of Magnetoelectronics, Tver State University, 170000 Tver (Russian Federation); Givord, D. [Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France); Dempsey, N.M. [Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France)], E-mail: nora.dempsey@grenoble.cnrs.fr

    2009-03-15

    The integration of high-performance RE-TM (NdFeB and SmCo) hard magnetic films into micro-electro-mechanical-systems (MEMS) requires their patterning at the micron scale. In this paper we report on the applicability of standard micro-fabrication steps (film deposition onto topographically patterned substrates, wet etching and planarization) to the patterning of 5-8 {mu}m thick RE-TM films. While NdFeB comprehensively fills micron-scaled trenches in patterned substrates, SmCo deposits are characterized by poor filling of the trench corners, which poses a problem for further processing by planarization. The magnetic hysteresis loops of both the NdFeB and SmCo patterned films are comparable to those of non-patterned films prepared under the same deposition/annealing conditions. A micron-scaled multipole magnetic field pattern is directly produced by the unidirectional magnetization of the patterned films. NdFeB and SmCo show similar behavior when wet etched in an amorphous state: etch rates of approximately 1.25 {mu}m/min and vertical side walls which may be attributed to a large lateral over-etch of typically 20 {mu}m. Chemical-mechanical-planarization (CMP) produced material removal rates of 0.5-3 {mu}m/min for amorphous NdFeB. Ar ion etching of such films followed by the deposition of a Ta layer prior to film crystallization prevented degradation in magnetic properties compared to non-patterned films.

  14. Developments in the processing and properties of NdFeb-type permanent magnets

    International Nuclear Information System (INIS)

    Brown, David; Ma, B.-M.; Chen Zhongmin

    2002-01-01

    The composition, microstructure and processing of NdFeB-type permanent magnets are all critical factors for the successful production of high performance magnet components. Three common fabrication routes can be used to categorize these NdFeB-based bulk magnets: sintering, polymer bonding and hot deformation. Generally, the former type of magnet has a high-energy product (30-50 MGOe), full density and a relatively simple shape. Bonded magnets have intermediate energy products (10-18 MGOe), lower density and can be formed into intricate net-shapes. Hot deformed magnets possess full density, intermediate to high-energy products (15-46 MGOe), isotropic or anisotropic properties and have the potential to be formed into net shapes. This article discusses the critical issues of improved magnetic performance, environmental stability, net-shape formability and magnetization behavior for the main categories of NdFeB magnets

  15. Investigation of coercivity mechanism in hot deformed Nd-Fe-B permanent magnets by small-angle neutron scattering

    International Nuclear Information System (INIS)

    Yano, M.; Manabe, A.; Shoji, T.; Kato, A.; Ono, K.; Harada, M.; Kohlbrecher, J.

    2014-01-01

    The magnetic reversal behaviors of single domain sized Nd-Fe-B permanent magnets, with and without isolation between the Nd 2 Fe 14 B grains, was clarified using small-angle neutron scattering (SANS). The SANS patterns obtained arose from changes in the magnetic domains and were analyzed using the Teubner–Stray model, a phenomenological correlation length model, to quantify the periodicity and morphology of the magnetic domains. The results indicated that the magnetic reversal evolved with the magnetic domains that had similar sized grains. The grain isolation enabled us to realize the reversals of single domains

  16. An environmentally friendly electro-oxidative approach to recover valuable elements from NdFeB magnet waste

    NARCIS (Netherlands)

    Venkatesan, P.; Sun, Z.; Sietsma, J.; Yang, Y.

    2018-01-01

    In this manuscript, we demonstrate a room temperature electrochemical process for efficiently recycling NdFeB magnet waste. First, the magnet waste was completely leached with HCl and then, in-situ electrochemical oxidation was performed to selectively oxidize Fe(II) in the leachate to Fe(III).

  17. Effect of composition polymeric PVB binder on physical, magnetic properties and microstructure of bonded magnet NdFeB

    Science.gov (United States)

    Sardjono, P.; Muljadi; Suprapedi; Sinuaji, P.; Ramlan; Gulo, F.

    2017-04-01

    The bonded magnet NdFeB has been made by using the hot press method and using Poly Vinyl Butiral (PVB) as a binder. The composition of polymeric binder was varied: 0, 2, 4, 6 and 7 % of weight. Both raw materials are weighed and mixed according to the composition of PVB, then formed by hot press with a pressure 30 MPa, a temperature of 160 ° C and holding time for 30 minutes. The bulk density was measured by using Archimedes method. SEM observation was done to determine the microstructure of bonded magnet NdFeB. The flux magnetic value was measured by using a Gauss meter and the measurement of hysteresis curves was done to know value of remanence Br, coercivity Hc and energy product BHmax by using VSM. According to the characterization results show that the best composition of PVB is 2 of weight. The properties of bonded magnet NdFeB of those compositions are the bulk density around 5.66 g/cm3. Flux Magnetic value: 1862 Gauss, Br value: 5000 kGauss, Hc value: 8.49 kOe and BHmax value : 5.10 MGOe. According of SEM observation results show that the polymer matrix of PVB appears to have covered on all surface grain and filled grain boundary.

  18. Orientation and magnetic properties of the thick multilayered [NdFeBxTby]n films

    International Nuclear Information System (INIS)

    Liu, Weifang; Suzuki, Shunji; Machida, Kenichi

    2007-01-01

    Multilayered [NdFeB x /Tb y ] n films were prepared by a three-demensional sputtering system. From the thickness of NdFeB layer dependence on the orientation and magnetic properties of multilayered [NdFeB (xμm)/Tb (50nm)] n films with 7.2μm as a total thickness of NdFeB layers, it was found that the orientation of NdFeB grains was maintained. However, the coercivity was enhanced with decreasing the thickness of each NdFeB thin layer. The (BH) max value of 240kJ/m 3 was obtained on the layered [NdFeB (1.2μm)/Tb (50 nm)] 6 film as an optimal value. For the multilayered [NdFeB (1.2μm)/Tb (50 nm)] n films with various multiple layer sets (n), the coercivity value increased with the film thickness without any deterioration of the c-axis texture and consequently, multilayered NdFeB/Tb film magnets with total thickness values around 70μm showed the superior magnetic properties (H cj approx. = 1360kA/m, I r approx.= 1.05T, and (BH) max approx.= 202kJ/m 3 ). (author)

  19. Magnetoresistance in amorphous NdFeB/FeB compositionally modulated multilayers

    International Nuclear Information System (INIS)

    Peral, G.; Briones, F.; Vicent, J.L.

    1991-01-01

    Resistance measurements have been done in amorphous Nd 12 Fe 80 B 8 sputtered films and in amorphous sputtered Nd 26 Fe 68 B 6 /Fe 92 B 8 multilayers between 6 and 150 K with applied magnetic field parallel (LMR) and perpendicular (TMR) up to 7 T. The samples were grown by dc triode sputtering, with nominal unequal (2:1) layer thicknesses. The layered character of the samples have been tested by x-ray diffraction. Longitudinal magnetoresistance (LMR) is positive and transverse magnetoresistance (TMR) is negative. The magnetoresistance values are higher than in amorphous ferromagnets, and multilayering of these alloys produces much larger magnetoresistance values than either alloy alone and there is a strong dependence on the multilayer wavelength. The MR shows a weak temperature dependence in the temperature interval that was investigated

  20. Coercivity enhancement of hot-deformed Nd-Fe-B magnets by the eutectic grain boundary diffusion process

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Lihua [Elements Strategy Initiative Center for Magnetic Materials, National Institute of Materials Science, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Science, University of Tsukuba, Tsukuba 305-8577 (Japan); Sepehri-Amin, H.; Ohkubo, T. [Elements Strategy Initiative Center for Magnetic Materials, National Institute of Materials Science, Tsukuba 305-0047 (Japan); Yano, M.; Kato, A.; Shoji, T. [Toyota Motor Corporation, Advanced Material Engineering Div., Susono 410-1193 (Japan); Hono, K., E-mail: kazuhiro.hono@nims.go.jp [Elements Strategy Initiative Center for Magnetic Materials, National Institute of Materials Science, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Science, University of Tsukuba, Tsukuba 305-8577 (Japan)

    2016-05-05

    Nd-M (M = Al, Cu, Ga, Zn, Mn) alloys with compositions close to eutectic points were investigated as diffusion sources for the grain boundary diffusion process to hot-deformed Nd-Fe-B magnets. Coercivity enhancement was observed for most of the alloys. Among them, the sample processed with Nd{sub 90}Al{sub 10} exhibited the highest coercivity of 2.5 T at room temperature. However, the sample processed with Nd{sub 70}Cu{sub 30} exhibited the highest coercivity of 0.7 T at 200 {sup °}C. Microstructural observations using scanning transmission electron microscope (STEM) showed that nonferromagnetic Nd-rich intergranular phase envelops the Nd{sub 2}Fe{sub 14}B grains after the diffusion process. Abnormal grain growth and the dissolution of Al into the Nd{sub 2}Fe{sub 14}B grains were observed in the sample processed with Nd{sub 90}Al{sub 10}, which explains its inferior thermal stability of coercivity compared to the sample processed with Nd{sub 70}Cu{sub 30}. The coercivity enhancement and poor thermal stability of the coercivity of the Nd{sub 90}Al{sub 10} diffusion-processed sample are discussed based on microstructure studies by transmission electron microscopy. - Highlights: • Coercivity of hot-deformed Nd-Fe-B magnets is enhanced by the infiltration of various R-TM eutectic alloys. • The sample infiltrated with Nd{sub 90}Al{sub 10} shows the highest coercivity of 2.5 T at room temperature. • At 200 °C, Nd{sub 70}Cu{sub 30} diffusion-processed sample possesses the highest coercivity of 0.7 T.

  1. Effect of forming process by using external magnetic field of bonded magnet made from NdFeB flakes to microstructure and magnetic properties

    Science.gov (United States)

    Suprapedi; Sardjono, P.; Muljadi; Djauhari, N. R.; Ramlan

    2018-03-01

    Research of fabricated bonded magnets NdFeB made from NdFeB flakes with variation of external magnetic field has been done. The materials preparation process begins with milling NdFeB flakes using High Energy Milling (HEM) for 60 minutes and mixing it with 5 wt % celuna binder and performing compaction to form pellet with a pressure of 40 Kgf/cm2 and then applying external magnetic field (0, 2000, 5000, 8000 and 11000 Gauss). The pellet samples were then dried using vacuum dryer with temperature of 100 °C for 1 hour. Characterization includes bulk density, measurement of magnetic properties with gauss meter, and Vibrating Sample Magnetometer (VSM). From the characterization results the best value was obtained on the external magnetic field orientation of 8000 to 11000 Gauss with a density value of 5.38 g/cm3, flux magnetic value of 465.9 – 467.1 Gauss, remanence value of 2.63–2.776 kGauss, and coercivity value of 1.905–1.925 kOe.

  2. Irradiation of Nd-Fe-B permanent magnets with APS bending magnet x-rays and 60Co γ-rays

    International Nuclear Information System (INIS)

    Alderman, J.; Job, P. K.; Puhl, J.

    2000-01-01

    The Advanced Photon Source (APS), as well as other third-generation synchrotron light sources, uses permanent magnets in the insertion devices to produce x-rays for scientific research. When placed in a high-energy storage ring, these permanent magnets are subjected to irradiation from synchrotron radiation, high-energy bremsstrahlung, and bremsstrahlung-produced photoneutrons. Previous investigations have exhibited varying degrees of degradation in the intensity of magnetization of these magnets due to irradiation from electron beams, 60 Co γrays, and high-energy neutrons. The APS specifically uses Nd-Fe-B permanent magnets in their insertion devices. Although no detectable radiation-induced demagnetization has been observed in the APS insertion devices so far, partial demagnetization has been observed in at least one insertion device at the European Synchrotron Radiation Facility (ESRF), where Nd-Fe-B permanent magnets are also used

  3. The permanent NdFeB magnets in the circuits for magnetic filters and the first technological tests

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel; Mucha, Pavel

    2005-01-01

    Roč. 78, - (2005), s. 31-39 ISSN 0301-7516 R&D Projects: GA AV ČR IBS3046004 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnetic circuit * magnetic filter * rare earth magnets ( NdFeB ) Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.965, year: 2005

  4. The Magnetization Reversal Processes Of Bulk (Nd, Y-(Fe, Co-B Alloy In The As-Quenched State

    Directory of Open Access Journals (Sweden)

    Dośpiał M.

    2015-09-01

    Full Text Available The magnetization reversal processes of bulk Fe64Co5Nd6Y6B19 alloy in the as-quenched state have been investigated. From the analysis of the initial magnetization curve and differential susceptibility versus an internal magnetic field it was deduced, that the main mechanism of magnetization reversal process is the pinning of domain walls at the grain’s boundaries of the Nd2Fe14B phase. Basing on the dependence of the reversible magnetization component as a function of magnetic field it was found that reversible rotation of a magnetic moment vector and motion of domain walls in multi-domain grains result in high initial values of the reversible component. The presence of at least two maxima on differential susceptibility of irreversible magnetization component in function of magnetic field imply existence of few pinning sites of domain walls in Fe64Co5Nd6Y6B19 alloy. The dominant interactions between particles have been determined on the basis of the Wohlfarth dependence. Such a behavior of Wohlfarth’s plot implies that the dominant interaction between grains becomes short range exchange interactions.

  5. Corrosion behaviour of sintered NdFeB coated with Al/Al{sub 2}O{sub 3} multilayers by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Mao Shoudong; Yang Hengxiu; Huang Feng; Xie Tingting [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 519 Zhuangshi Road, Ningbo 315201 (China); Song Zhenlun, E-mail: songzhenlun@nimte.ac.cn [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 519 Zhuangshi Road, Ningbo 315201 (China)

    2011-02-15

    Al/Al{sub 2}O{sub 3} multilayers were deposited on sintered NdFeB magnets to improve the corrosion resistance. The amorphous Al{sub 2}O{sub 3} films were used to periodically interrupt the columnar growth of the Al layers. The structure of the multilayers was investigated by Scanning Electron Microscopy (SEM) and High Resolution Transmission Electron Microscopy (HRTEM). It was found that the columnar structure was effectively inhibited in the multilayers. Subsequent corrosion testing by potentiodynamic polarization in 3.5 wt.% NaCl and neutral salt spray test (NSS) revealed that the Al/Al{sub 2}O{sub 3} multilayers had much better corrosion resistance than the Al single layer. Furthermore, for multilayers with similar thickness, the corrosion resistance was improved as the period decreased.

  6. Effect of washing process on the magnetic properties of Nd-Fe-B nanoparticles prepared by reduction-diffusion method

    Science.gov (United States)

    Wang, Y.; Ahn, J.; Kim, D.; Ren, W. J.; Liu, W.; Zhang, Z. D.; Choi, C. J.

    2017-10-01

    Nd-Fe-B nanoparticles with a particle size below 50 nm and excellent magnetic properties were obtained via a novel route which makes use of both spray drying and reduction-diffusion processes. Uniform Nd-Fe-B particles were formed by the optimization of Ca amount as a reducing agent and additional washing by milling in ethanol media. Especially, we implemented a two-step washing process which contributed to the excellent magnetic properties with high remanence and coercivity. After the removal of CaO by novel washing process, the maximum energy product (BH)max of the particles showed 22.1 MGOe. This value is superior to those reported in reduction-diffusion process. We used Henkel plot to assume the mechanism of magnetic interactions of the Nd-Fe-B nanoparticles.

  7. Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets.

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Nlebedim, I C; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R R; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A; Paranthaman, M Parans

    2016-10-31

    Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm 3 , and the room temperature magnetic properties are: intrinsic coercivity H ci  = 688.4 kA/m, remanence B r  = 0.51 T, and energy product (BH) max  = 43.49 kJ/m 3 (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials.

  8. Selective electrochemical extraction of REEs from NdFeB magnet waste at room temperature

    NARCIS (Netherlands)

    Venkatesan, P.; Vander Hoogerstraete, Tom; Hennebel, Tom; Binnemans, Koen; Sietsma, J.; Yang, Y.

    2018-01-01

    NdFeB magnet waste is one of the important secondary resources from which rare-earth elements (REEs) can be recovered. Herein we present an electrochemical route to selectively extract REEs from the magnet waste at room temperature. First, the magnet waste was partially leached with HCl. The

  9. Anomalous magnetic viscosity in α-Fe(Co)/(Nd,Pr)2Fe14B exchange-spring magnet

    International Nuclear Information System (INIS)

    Hai, Nguyen Hoang; Chau, Nguyen; Ngo, Duc-The; Gam, Duong Thi Hong

    2011-01-01

    This article presents an anomalous magnetic viscosity in α-Fe(Co)/(Nd,Pr) 2 Fe 14 B exchange-spring magnet. A similar effect has been observed in non-interacting or weakly interacting systems but not in a strong interacting magnetic systems. We reported a new procedure to measure magnetic relaxation under various magnetic fields. Changing the applied magnetic field by different field protocols during the reversal process, we found that a memory effect of the magnetization appeared if the field change is large enough. The mechanism of the phenomenon can be explained in the model of conventional magnetic reversal in strong ferromagnetic systems with an energy barrier distribution. The study of such magnetic relaxations can provide some information related to the energy barrier distribution function. - Highlights: → The memory effect was observed in a strong magnetically interacting system. → The memory effect on hard magnets can be explained by conventional reversal mechanism. → And it provides some information of the energy barrier for the reversal of magnetic moments.

  10. Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Nlebedim, I. C.; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R. R.; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A.; Paranthaman, M. Parans

    2016-10-01

    Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm3, and the room temperature magnetic properties are: intrinsic coercivity Hci = 688.4 kA/m, remanence Br = 0.51 T, and energy product (BH)max = 43.49 kJ/m3 (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials.

  11. Hard magnetic properties of rapidly annealed NdFeB thin films on Nb and V buffer layers

    International Nuclear Information System (INIS)

    Jiang, H.; Evans, J.; O'Shea, M.J.; Du Jianhua

    2001-01-01

    NdFeB thin films of the form A (20 nm)/NdFeB(d nm)/A(20 nm), where d ranges from 54 to 540 nm and the buffer layer A is Nb or V were prepared on a Si(1 0 0) substrate by magnetron sputtering. The hard Nd 2 Fe 14 B phase is formed by a 30 s rapid anneal or a 20 min anneal. Average crystallite size ranged from 20 to 35 nm with the rapidly annealed samples having the smaller crystallite size. These samples also exhibited a larger coercivity and energy product than those treated by a 20 min vacuum anneal. A maximum coercivity of 26.3 kOe at room temperature was obtained for a Nb/NdFeB (180 nm)/Nb film after a rapid anneal at 725 deg. C. Initial magnetization curves indicate magnetization rotation rather than nucleation of reverse domains is important in the magnetization process. A Brown's equation analysis of the coercivity as a function of temperature allowed us to compare the rapidly annealed and 20 min annealed samples. This analysis suggests that rapid annealing gives higher quality crystalline grains than the 20 min annealed sample leading to the observed large coercivity in the rapidly annealed samples

  12. Phase equilibrium of the system Ag-Fe-Nd, and Nd extraction from magnet scraps using molten silver

    International Nuclear Information System (INIS)

    Takeda, O.; Okabe, T.H.; Umetsu, Y.

    2004-01-01

    To develop a new recycling process, we examined the direct extraction of neodymium (Nd) metal from Nd-Fe-B magnet scraps using molten silver (Ag) as an extraction medium. Prior to the extraction experiment, the phase equilibrium of the system Ag-Fe-Nd was investigated to estimate the theoretical extraction limit. It was observed that the Fe/Nd 2 Fe 17 mixture equilibrates with the molten Ag-Nd alloy containing 50-52 mol% Nd (57-59 mass% Nd) at 1363 K. The experimental results were in good agreement with the thermodynamic calculation based on literature values. By reacting Nd-Fe-B magnet scraps with molten silver at 1273 K, more than 90% of the neodymium in the scrap was extracted, and an Ag-Nd alloy containing 40-50 mass% Nd was obtained. The neodymium in the Ag-Nd alloy was separated from silver as Nd 2 O 3 by oxidizing the obtained alloy in air. Although the wettability of Nd 2 O 3 with molten silver caused some difficulties in the separation of neodymium from silver, molten silver is shown to be an effective medium for neodymium extraction from magnet scrap

  13. Effects of proton irradiation on electronic structure of NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yang, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)], E-mail: lzhen@hit.edu.cn; Xu, C.Y.; Sun, X.Y.; Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2009-09-15

    Effects of proton irradiation on electronic structure and atomic local structure of N35EH-type NdFeB permanent magnet were investigated by soft X-ray absorption spectrometry and Moessbauer spectrometry. The local coordination environment of Fe atoms changes after proton irradiation, and the average hyperfine field H{sub in} of the magnets decreases from 288.4 to 286.9 kOe. The effects of irradiation on Fe atoms local environment at different lattice sites are different. The near edge structure of Fe L{sub 3} edge is changed, indicating the density of unoccupied state of Fe 3d electrons increases after proton irradiation.

  14. The effect of phase constituent on the magnetic properties for melt-spun Nd15Fe77B8 ribbons

    International Nuclear Information System (INIS)

    Sun Wensheng; Li Shandong; Quan Mingxiu

    1997-01-01

    Some acicular Nd 2 Fe 14 B grains are precipitated from Nd-rich phase near-coarse grains in melt-spun Nd 15 Fe 77 B 8 alloy, as confirmed by SEM energy spectral analysis. The Nd-rich phase plays an important role in enhancing magnetic properties on annealing. This result suggests that the melted Nd-rich phase may act as a sink for free iron to be captured within Nd-rich phase regions resulting in the decreased iron constituent and enhanced magnetic properties at the annealing temperature at which the Nd-rich phase is melted. After an optimized heat treatment, the higher magnetic properties with ultrahigh coercivity H c , 1400 kAm -1 , and maximum energy product (BH) max , 89 kJm -3 , are obtained. The initial magnetization curves of melt-spun samples are composed of multi-domain and single-domain magnetization processes. (orig.)

  15. Crystallographic orientation analysis in HDDR process of anisotropic Nd-Fe-B magnet powders

    Energy Technology Data Exchange (ETDEWEB)

    Takizawa, Rina, E-mail: 3ES15002M@s.kyushu-u.ac.jp [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Science and Engineering, Kyushu University, 6-1 Kasugakoen, Kasuga 816-8580 (Japan); Itakura, Masaru [Department of Applied Science for Electronics and Materials, Faculty of Engineering Sciences, Kyushu University, 6-1 Kasugakoen, Kasuga, Fukuoka 816-8580 (Japan); Katayama, Nobuhiro; Morimoto, Koichiro [R& D Division, Toda Kogyo Corp., 1-4 Meijishinkai, Otake, Hiroshima 739-0652 (Japan)

    2017-07-01

    Highlights: • Over 70% of the Nd{sub 2}Fe{sub 14}B grains after the HDDR process are aligned within 30°. • The c-axis alignment of Nd{sub 2}Fe{sub 14}B slightly deteriorates by the Nd-rich phase formation. • α-Fe grains possess a uniaxial and 〈1 1 3〉 oriented texture in the decomposed stage. • α-Fe is most likely to induce the texture development of recombined Nd{sub 2}Fe{sub 14}B. - Abstract: Microstructural changes and crystallographic orientation information in the hydrogenation-decomposition-desorption-recombination (HDDR) process of Nd-Fe-B alloy were investigated using electron backscatter diffraction (EBSD) and precession electron diffraction (PED) in order to understand the mechanism of anisotropy inducement in the HDDR process. Recombined Nd{sub 2}Fe{sub 14}B grains were found to nucleate at the interfaces between NdH{sub 2} and α-Fe grains and to have a [0 0 1]-oriented texture from the beginning of the recombination reaction. The Fe grains form with alignment of one of the 〈1 1 3〉 directions at decomposed stage. This suggests that α-Fe most likely induces texture development of recombined Nd{sub 2}Fe{sub 14}B.

  16. The origin of the coercivity reduction of Nd–Fe–B sintered magnet annealed below an optimal temperature

    International Nuclear Information System (INIS)

    Akiya, T.; Sasaki, T.T.; Ohkubo, T.; Une, Y.; Sagawa, M.; Kato, H.; Hono, K.

    2013-01-01

    In order to understand the origin of the coercivity reduction in a sintered Nd–Fe–B magnet that is annealed below an optimal annealing temperature, we performed focused ion beam/scanning electron microscopy tomography of post-sinter annealed magnets. A number of grain boundary cracks were observed between Nd 2 Fe 14 B grains and Nd-rich phases in the sample annealed below the optimal temperature. We deduced micromagnetic parameters α and N eff by fitting the temperature dependence of the coercivity. While α was constant regardless of the annealing conditions, N eff increased in the sample annealed below the optimal temperature with the reduced coercivity. This indicates that the reduction of the coercivity is due to the local stray field at the cracks. - Highlights: • We performed FIB/SEM tomography of post-sinter annealed magnets. • A number of grain boundary cracks were observed in the low-coercivity sample. • Parameters α and N eff were deduced from the temperature dependence of coercivity. • While α was constant, N eff increased in the low-coercivity sample. • The reduction of the coercivity is due to the local stray field at the cracks

  17. A characterisation of the magnetically induced movement of NdFeB-particles in magnetorheological elastomers

    Science.gov (United States)

    Schümann, M.; Borin, D. Y.; Huang, S.; Auernhammer, G. K.; Müller, R.; Odenbach, S.

    2017-09-01

    Magnetorheological elastomers are a type of smart hybrid material where elastic properties of a soft elastomer matrix are combined with magnetic properties of magnetic micro particles. This combination leads to a complex interplay of magnetic and elastic phenomena, of which the magnetorheological effect is the best described. In this paper, magnetically hard NdFeB-particles were used to obtain remanent magnetic properties. X-ray microtomography has been utilised to analyse the particle movement induced by magnetic fields. A particle tracking was performed; thus, it was possible to characterise the movement of individual particles. Beyond that, a comprehensive analysis of the orientation of all particles was performed at different states of magnetisation and global particle arrangements. For the first time, this method was successfully applied to a magnetorheological material with a technically relevant amount of magnetic NdFeB-particles. A significant impact of the magnetic field on the rotation and translation of the particles was shown.

  18. Microstructure and properties of multiphase sintered cermets Fe-Fe2B

    International Nuclear Information System (INIS)

    Nowacki, J.; Klimek, L.

    1998-01-01

    The process of multiphase sintering of iron in the vacuum has been analysed. As a result of the process iron-iron boride cermets have been produced. Fe-Fe 2 B cermets were obtained as a result of sintering of the Fe and B pure elements in the vacuum. Attemps at sintering in the solid phase and with the participation of the liquid phase, the Fe-Fe 2 B eutectic, have been made. Metallographic qualitative and quantitative studies, X-ray structural qualitative and qauantitative analysis allowed to determine the structure of Fe 2 B cermets, as well as a description of the kinetics of quantitative changes in phase proportions in the course of sintering. It has been found that their structure varies widely depending on sintering parameters and the composition of the sinters. Measurements of the Fe-Fe 2 B cermets hardness and measurements on wear during dry friction by the pin-on-disc method have shown distinct advantages of the cermets as a modern constructional materials. The hardness of Fe-Fe 2 B cermets, depending on their chemical composition and sintering parameters, ranges widely from 150 to 1500 HV, and their resistance to wear is comparable to that of diffusively boronized steels. FeFe 2 B cermets are a composite material in which iron boride, Fe 2 B, with a hardness of about 1800 HV plays the role of the reinforcement,while iron-iron boride, Fe-Fe 2 B, with a hardness of about 500 HV plays the role of matrix. The eutectic in the spaces between iron boride grains is composed of boron solid solution plates in iron with a hardness of arround 250 HV, and iron boride, Fe 2 B, plates with a hardness of approximaly 1800 HV. The combination of such different materials, a hard reinforcement and a relatively plastic matrix produces favourable properties of the cermet thus produced high hardness (1500 HV) constant over whole cross section of the material, resistance of abrasive wear and acceptable ductility. The properties mentioned above, resulting from the cermet

  19. Development of High Energy Thin Layers of Exchange Spring Magnets Originating from Rare Earth Magnets of NdFeB/FeCo

    Directory of Open Access Journals (Sweden)

    A. R. Khanjani

    2016-09-01

    Full Text Available In this study, nine Nd-Fe-B and FeCe thin films with 10-50 nanometers width were prepared by RF magnetron sputtering on the Si/SiO2 substrate. Then, the films were annealed at 800 oC for 5 sec in rapid thermal annealing furnace. X-ray diffractometry (XRD was used to analyze the phase composition of layers and existance of Nd2F14 and Fe65Co35 phase was confirmed, without formation of any other secondary phase. The layers surfaces were investigated using Field Emission Scanning Electron Microscope (FESEM. The morphology of layers surfaces was investigated using Atomic Force Microscope (AFM. The magnetic properties of layers were evaluated by vibrating sample magnetometer with maximum applied field of 24kOe, in order to measure coercivity, saturation of magnetization, hysteresis area, rectangular ratio and (BHmax. It was found that all layers have vertical magnetic anisotropy. Increasing thickness of FeCo resulted in increasing saturation of magnetization,  coercivity and saturation magnetization. The results indicate that by an increase in thickness of FeCo up to 20nm, exchange interaction strength between hard and soft magnetic layers is enhanced and, consequently, maximum energy induced from this hetero-structure is increased.

  20. First-order-reversal-curve analysis of exchange-coupled SmCo/NdFeB nanocomposite alloys

    International Nuclear Information System (INIS)

    Pan, Mingxiang; Zhang, Pengyue; Ge, Hongliang; Yu, Nengjun; Wu, Qiong

    2014-01-01

    Exchange-coupled SmCo 5 /Nd 2 Fe 14 B nanocomposite magnets have been fabricated by ball milling of the micrometer sized SmCo 5 and Nd 2 Fe 14 B powders. The influence of Nd 2 Fe 14 B content on the microstructure and magnetic properties of these hybrid alloys was investigated. The alloys that show strong intergrain exchange-coupling behavior with (BH) max =2.95 MGOe was obtained when the two hard phases are well coupled. A first-order-reversal-curve (FORC) analysis was performed for both SmCo 5 single-phase magnet and SmCo 5 /Nd 2 Fe 14 B hybrid magnet; the FORC diagrams results show two major peaks for the hybrid magnets. In both cases, the magnetization reversal behaviors for these alloys were discussed in detail and are consistent with the results of δM plots. - Highlights: • Exchange-coupled SmCo 5 /Nd 2 Fe 14 B nanocomposite magnets were studied. • Magnetization reversal behaviors of the hybrid magnet were discussed. • The FORCs analysis is taken to identify the optimal conditions for hybrid magnet

  1. Micromagnetic simulation of the influence of grain boundary on cerium substituted Nd-Fe-B magnets

    Directory of Open Access Journals (Sweden)

    D. Liu

    2017-05-01

    Full Text Available A three-dimensional finite element model was performed to study the magnetization reversal of (CexNd1-x2Fe14B nanocomposite permanent magnets. The influences of volume fraction, width and performance parameters of the grain boundary (GB composition on the coercivity were analyzed by the method of micromagnetic simulation. The calculation results indicate that the structure and chemistry of GB phase play important roles in Nd2Fe14B-based magnets. An abnormal increase in the value of coercivity is found to be connected with the GB phase, approximately when the percentage of doped cerium is between 20% and 30%. While the coercivity decreases directly with the increase in cerium content instead of being abnormal when there is no GB phase in magnets at all or the value of magnetocrystalline anisotropy or exchange integral is too large.

  2. RAPIDLY-SOLIDIFIED PERMANENT MAGNET MATERIALS: FACTORS AFFECTING QUENCHABILITY AND MAGNETIC PROPERTIES IN Nd2Fe14B

    International Nuclear Information System (INIS)

    LEWIS, L.H.; KRAMER, M.J.; MCCALLUM, R.W.; BRANAGAN, D.J.

    1999-01-01

    Insight into the solidification behavior of Nd 2 Fe 14 B-based materials processed by rapid solidification techniques has been obtained by a systematic experimental study of the Curie temperatures of selected phases found in these materials. Nd 2 Fe 14 B-based materials fabricated by two disparate rapid solidification techniques, inert gas atomization (IGA) and melt-spinning, has been studied. The compositions of the starting materials have been altered with additions of the refractory elements Ti and C which are known to alter the solidification behavior of these materials. Special emphasis has been placed on trying to understand the effect of alloying additions upon the nature of the quenched glass, the distribution of the elemental additions within the Nd 2 Fe 14 B lattice and the evolution of the elemental partitioning with quench rate and annealing condition. The experimental Curie temperature data obtained using thermal analysis methods from the particles produced by gas-atomization is consistent with both an ejection of quenched-in refractory species from the crystalline Nd 2 Fe 14 B lattice and with increased crystallographic order as particle size, and hence grain size, increases. Magnetic ac susceptibility measurements performed on nominally-amorphous Nd 2 Fe 14 B ribbons produced by melt-spinning indicate a decrease of the Curie temperature with increasing quench rate, a result that may be attributed either to the degree of Ti/C retention in the glass or to the degree of disorder in the glass, independent of Ti/C retention

  3. Enhanced coercivity in α-(Fe,Co)/(Nd,Pr)2Fe14B nanocomposite magnets via interfacial modification

    International Nuclear Information System (INIS)

    Li Wei; Li Lanlan; Li Xiaohong; Sun Hongyu; Zhang Xiangyi

    2008-01-01

    We have prepared α-(Fe,Co)/(Nd,Pr) 2 Fe 14 B nanocomposite magnets having a high coercivity H c = 7.5 kOe and a large energy product (BH) max = 22.7 MGOe by interfacial modification using an intergranular amorphous phase, as compared with the corresponding values obtained without the intergranular phase, H c = 5.5 kOe and (BH) max = 16.1 MGOe. The enhanced coercivity is attributed to the increase in the nucleation field for magnetization reversal due to interfacial modification. This demonstrates a counter-intuitive approach for enhancing the magnetic properties of nanocomposite magnets

  4. Direct Iron Coating onto Nd-Fe-B Powder by Thermal Decomposition of Iron Pentacarbonyl

    International Nuclear Information System (INIS)

    Yamamuro, S; Okano, M; Tanaka, T; Sumiyama, K; Nozawa, N; Nishiuchi, T; Hirosawa, S; Ohkubo, T

    2011-01-01

    Iron-coated Nd-Fe-B composite powder was prepared by thermal decomposition of iron pentacarbonyl in an inert organic solvent in the presence of alkylamine. Though this method is based on a modified solution-phase process to synthesize highly size-controlled iron nanoparticles, it is in turn featured by a suppressed formation of iron nanoparticles to achieve an efficient iron coating solely onto the surfaces of rare-earth magnet powder. The Nd-Fe-B magnetic powder was successfully coated by iron shells whose thicknesses were of the order of submicrometer to micrometer, being tuneable by the amount of initially loaded iron pentacarbonyl in a reaction flask. The amount of the coated iron reached to more than 10 wt.% of the initial Nd-Fe-B magnetic powder, which is practically sufficient to fabricate Nd-Fe-B/α-Fe nanocomposite permanent magnets.

  5. Magnetic properties of centrifugally prepared melt-spun Nd-Fe-B alloys and their powders

    International Nuclear Information System (INIS)

    Andreev, S.V.; Kudrevatykh, N.V.; Kozlov, A.I.; Markin, P.E.; Pushkarskiy, V.I.

    1998-01-01

    Magnetic hysteresis properties and microstructure peculiarities of melt spun Nd-Fe-B alloys (ribbons) prepared by melt quenching on to the internal surface of an iron spinning wheel at the tangential speeds in the range 5-20 m/sec are reported. The alloy composition was Nd-36% wt. B-1.2% wt. and Fe-reminder. It was found that the coercivity of ribbons does not practically depend on the wheel speed in the applied range (1430 kA/m at 5 m/sec and 1750 kA/m at 20 m/sec), whereas the grain size of the basic phase (2-14-1) steadily decreases when the speed rises, starting from 2-3 μm for 5 m sec alloy down to the 200-300 nm for 20 m/sec alloy. All ribbons have normal convex demagnetization curves, even those prepared at low wheel speeds (without peculiar step near H∝0, which usually exists on such curves for traditionally prepared underquenched melt-spun Nd-Fe-B alloys). Grinding the ribbons subjected to hydrogen and annealing treatments causes the coercivity drop. However, this operations increase the powder alignment ability and, as a result, the energy product for fully dense magnet from such powder rises to 160-180 kJ/m 3 . (orig.)

  6. Composition-dependent magnetic properties of melt-spun La or/and Ce substituted nanocomposite NdFeB alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hussain, M.; Zhao, L.Z.; Zhang, C.; Jiao, D.L.; Zhong, X.C.; Liu, Z.W.

    2016-02-15

    Aiming at high-performance low-cost NdFeB magnets, the magnetic properties and microstructure for melt spun nanocrystalline (Nd{sub 1−x}M{sub x}){sub 10}Fe{sub 84}B{sub 6} (M=La, Ce, or La{sub 0.5}Ce{sub 0.5}; x=0–0.7) alloys were investigated. Relatively, LaCe-substituted alloys show high values of the remanent magnetization M{sub r}, the maximum energy product (BH){sub max} and the coercivity H{sub c}, up to 114 emu/g (1.07 T), 147 kJ/m{sup 3} and 471 kA/m, respectively, at x=0.1. The unusual increase in coercivity for the alloys with 10% La or 10% La{sub 0.5}Ce{sub 0.5} substitution is possibly attributed to the phase segregation in alloys with certain La or LaCe contents. The reduced Curie temperature and spin-reorientation temperature were obtained for La, Ce or LaCe substituted alloys. Transmission electron microscope analysis has revealed that a fine and uniform distributed grain structure leads to remanence enhancement for La{sub 0.5}Ce{sub 0.5} substituted alloys. The present results indicate that partially substituting Nd by La or/and Ce cannot only effectively reduce the cost of nanocrystalline NdFeB based magnetic powders but also can maintain a relatively good combination of magnetic properties.

  7. First-order-reversal-curve analysis of exchange-coupled SmCo/NdFeB nanocomposite alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pan, Mingxiang; Zhang, Pengyue, E-mail: Zhang_pengyue@cjlu.edu.cn; Ge, Hongliang; Yu, Nengjun; Wu, Qiong

    2014-06-01

    Exchange-coupled SmCo{sub 5}/Nd{sub 2}Fe{sub 14}B nanocomposite magnets have been fabricated by ball milling of the micrometer sized SmCo{sub 5} and Nd{sub 2}Fe{sub 14}B powders. The influence of Nd{sub 2}Fe{sub 14}B content on the microstructure and magnetic properties of these hybrid alloys was investigated. The alloys that show strong intergrain exchange-coupling behavior with (BH){sub max}=2.95 MGOe was obtained when the two hard phases are well coupled. A first-order-reversal-curve (FORC) analysis was performed for both SmCo{sub 5} single-phase magnet and SmCo{sub 5}/Nd{sub 2}Fe{sub 14}B hybrid magnet; the FORC diagrams results show two major peaks for the hybrid magnets. In both cases, the magnetization reversal behaviors for these alloys were discussed in detail and are consistent with the results of δM plots. - Highlights: • Exchange-coupled SmCo{sub 5}/Nd{sub 2}Fe{sub 14}B nanocomposite magnets were studied. • Magnetization reversal behaviors of the hybrid magnet were discussed. • The FORCs analysis is taken to identify the optimal conditions for hybrid magnet.

  8. Influence of AC external magnetic field perturbation on the guidance force of HTS bulk over a NdFeB guideway

    International Nuclear Information System (INIS)

    Zhang Longcai; Wang Jiasu; Wang Suyu; He Qingyong

    2007-01-01

    Superconducting maglev vehicle system requires that the surface magnetic field of the guideway is uniform along the forward direction. But in practice the surface magnetic field of the NdFeB permanent magnet guideway is not always immutable. So the HTS bulks in this case are exposed to AC external magnetic field, which may induce the energy loss in the bulk and influence the guidance force between the HTS bulks and the NdFeB guideway. In this paper, we experimentally studied the influence of the AC external magnetic field perturbation on the guidance force of a HTS bulk over the NdFeB guideway. The experimental results showed that the guidance force was influenced by the application of the AC external magnetic. The guidance fore hysteresis became more evident with the amplitude of the AC field and was independent of the frequency in the range 90-400 Hz. We attributed the reason to magnetic hysteresis loss in the superconductor

  9. Influence of AC external magnetic field perturbation on the guidance force of HTS bulk over a NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Longcai [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China)]. E-mail: zhlcai2000@163.com; Wang Jiasu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China); Wang Suyu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China); He Qingyong [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China)

    2007-08-01

    Superconducting maglev vehicle system requires that the surface magnetic field of the guideway is uniform along the forward direction. But in practice the surface magnetic field of the NdFeB permanent magnet guideway is not always immutable. So the HTS bulks in this case are exposed to AC external magnetic field, which may induce the energy loss in the bulk and influence the guidance force between the HTS bulks and the NdFeB guideway. In this paper, we experimentally studied the influence of the AC external magnetic field perturbation on the guidance force of a HTS bulk over the NdFeB guideway. The experimental results showed that the guidance force was influenced by the application of the AC external magnetic. The guidance fore hysteresis became more evident with the amplitude of the AC field and was independent of the frequency in the range 90-400 Hz. We attributed the reason to magnetic hysteresis loss in the superconductor.

  10. Investigation of polycrystalline Nd2Fe14B texturing by solidification in a magnetic field

    International Nuclear Information System (INIS)

    Paduani, C.; Ducruet, C.; Rivoirard, S.; Rango, P. de; Tournier, R.

    2001-01-01

    A polycrystalline sample of Nd 2 Fe 14 B was prepared by induction melting and solidification in an intense applied magnetic field, to study the alignment due to residual magnetocrystalline anisotropy of this compound near the melting point. A well-defined direction of the thermal gradient perpendicular to the magnetic field was achieved by means of an appropriate experimental set-up. The results of measurements indicate that the sample is substantially textured, but not in parallel to the elaboration field. A numerical method is utilized for the determination of anisotropy parameters in Nd 2 Fe 14 B compound, involving the analysis of measured magnetization curves. The minimization of the free-energy density, expanded in terms of these constants, is performed to determine the sub-lattice terms which are necessary to calculate the polarization curves. A fitting of the measured magnetization curves obtained at room temperature is realized to obtain the anisotropy constants, texture parameters and saturation magnetization

  11. Nd2Fe14C-based magnet with better permanent magnetic properties prepared by a simple mechanochemical method

    Science.gov (United States)

    Geng, Hongmin; Ji, Yuan; Zhang, Jingjing; Gao, Yuchao; Yan, Yu; Wang, Wenquan; Su, Feng; Du, Xiaobo

    2017-11-01

    Nd2Fe14C-based magnet is prepared by a mechanochemical method, namely high-energy ball-milling Nd2Fe11Bx (x = 0-0.15) alloy in heptane (C7H16), followed by annealing to 850 °C in vacuum. Under the action of high-energy ball-milling, Nd2Fe11Bx react with heptane to form NdH2+δ, Fe-(CB), C, etc. H2 is released and Nd2Fe17, Nd2Fe17Cx (x = 0-3), Nd2Fe14C, Nd carbides and α-Fe are formed in the subsequent annealing. C amount depends on ball-milling time t. Long time ball milling or high C content suppresses the formation of 2:17 phase and favors the formation of 2:14:1 phase in the final products. Excessive ball-milling results in the quick increase of α-Fe. The maximum of magnetically hard Nd2Fe14C is obtained at t = 4 h. For Nd2Fe11 samples, there exists considerable quantity of Nd carbides and α-Fe phase appears earlier and increases rapidly with extending the ball-milling time t. The addition of B element shortens the ball-milling time of the formation of maximum Nd2Fe14C and prominently suppresses the formation of Nd carbide and α-Fe. The optimum magnetic properties, coercivity iHc of 1193.7 kA/m, remanence Mr of 580.9 kA/m, maximum magnetic energy product (BH)max of 91.7 kJ/m3 is approaching to its theoretic value of 99.2 kJ/m3 for isotropic Nd2Fe14C magnet, are obtained in Nd2Fe11B0.06 alloy ball milled for 3.5 h.

  12. Effect of Titanium Substitution on Magnetic Properties and Microstructure of Nanocrystalline Monophase Nd-Fe-B Magnets

    Directory of Open Access Journals (Sweden)

    Wang Cong

    2012-01-01

    Full Text Available Nd12.3Fe81.7−xTixB6.0  (x=0.5–3.0 ribbons have been prepared by rapid quenching and subsequent annealing treatment. Effect of Ti substitution and annealing treatment on the microstructure, magnetic properties, and crystallization behavior of the ribbons was systematically investigated by the methods of differential scanning calorimeter (DSC, X-ray diffraction (XRD, transmission electron microscopy (TEM, and vibrating sample magnetometer (VSM. It is found that Ti addition may increase the crystallization temperature and stabilize the amorphous phase. Ti element inhibits the grain growth during crystallization process and finally refines the microstructure. The exchange coupling interactions and magnetic properties of the ribbons increase with increasing x from 0.5 to 1 and then decrease with further increasing x≥1.5. Optimum magnetic properties with (BHmax⁡=151.6 kJ/m3, Hci=809.2 kA/m, Jr=1.02 T are achieved in the Nd12.3Fe80.7Ti1B6.0 ribbons annealed at 600°C for 10 min.

  13. Nanocompositional Electron Microscopic Analysis and Role of Grain Boundary Phase of Isotropically Oriented Nd-Fe-B Magnets

    Directory of Open Access Journals (Sweden)

    Gregor A. Zickler

    2017-01-01

    Full Text Available Nanoanalytical TEM characterization in combination with finite element micromagnetic modelling clarifies the impact of the grain misalignment and grain boundary nanocomposition on the coercive field and gives guidelines how to improve coercivity in Nd-Fe-B based magnets. The nanoprobe electron energy loss spectroscopy measurements obtained an asymmetric composition profile of the Fe-content across the grain boundary phase in isotropically oriented melt-spun magnets and showed an enrichment of iron up to 60 at% in the Nd-containing grain boundaries close to Nd2Fe14B grain surfaces parallel to the c-axis and a reduced iron content up to 35% close to grain surfaces perpendicular to the c-axis. The numerical micromagnetic simulations on isotropically oriented magnets using realistic model structures from the TEM results reveal a complex magnetization reversal starting at the grain boundary phase and show that the coercive field increases compared to directly coupled grains with no grain boundary phase independently of the grain boundary thickness. This behaviour is contrary to the one in aligned anisotropic magnets, where the coercive field decreases compared to directly coupled grains with an increasing grain boundary thickness, if Js value is > 0.2 T, and the magnetization reversal and expansion of reversed magnetic domains primarily start as Bloch domain wall at grain boundaries at the prismatic planes parallel to the c-axis and secondly as Néel domain wall at the basal planes perpendicular to the c-axis. In summary our study shows an increase of coercive field in isotropically oriented Nd-Fe-B magnets for GB layer thickness > 5 nm and an average Js value of the GB layer < 0.8 T compared to the magnet with perfectly aligned grains.

  14. A comparative thermomagnetic study of melt-spun Nd-Fe-B alloys with different Nd content

    Directory of Open Access Journals (Sweden)

    Grujić A.

    2009-01-01

    Full Text Available Changes in the phase composition and magnetic properties of three types of commercial Nd-Fe-B alloys with different Nd content - low (10-12 wt%, near stoichiometric (21-25 wt% and rich (26-29 wt% caused by thermomagnetic analysis (TM were observed in regard to optimal magnetic state. Phase compositions of investigated alloys before and after TM measurement up to 800°C were compared using 57Fe Mössbauer spectroscopy and X-Ray analysis. The TM measurements decompose all three materials and the main products of decomposition process α-Fe and Fe2B phase. Observed changes in structure and phase composition had direct influence on magnetic properties. Loss of magnetic properties induced by thermal decomposition is clearly illustrated on corresponding SQUID hysteresis loops.

  15. Aplikasi Magnet Berpengikat (Bonded NdFeB untuk S-band Circulator pada Rentang Frekuensi 2,00-4,00 GHz

    Directory of Open Access Journals (Sweden)

    Tony Kristiantoro

    2016-06-01

    Full Text Available Circulator merupakan perangkat elektronik yang memiliki fungsi penting pada suatu sistem pemancar dan penerima gelombang frekuensi radio (RF, di mana magnet permanen dapat berfungsi sebagai pengarah gelombang (waveguide. Penelitian ini bertujuan untuk menggantikan magnet permanen barium ferit (BaFe12O19 yang umumnya digunakan pada circulator dengan magnet permanen berpengikat (bonded neodymium besi boron (NdFeB. Bahan baku yang digunakan adalah serbuk NdFeB crashed ribbon dengan menggunakan metode pengepresan green-compact yang divariasikan pada tekanan 25, 50, 75, dan 100 kg.cm-2 dan dilanjutkan proses pemanasan pada temperatur 200 C selama 60 menit. Karakterisasi sifat magnet dilakukan dengan Permagraph, diperoleh nilai intrinsik optimum dari sampel 100 kg.cm-2 , induksi remanen (Br = 5,37 kG, koersifitas (HcJ = 4,74 kOe, produk energi maksimum (BHmax = 2,39 MGOe, dan densitas (ρ = 4,89 gr.cm-3 . Hasil pengukuran kuat medan permukaan (B dengan Gauss-meter menunjukkan nilai 800 G. Magnet dengan karakteristik optimum diterapkan pada circulator kemudian dikarakterisasi dengan Vector Network Analyzer dan menghasilkan voltage standing wave ratio (VSWR = 1,354, isolasi = -17,165 dB dan kerugian penyisipan = -0,200 dB pada titik kerja 3,00 GHz, sehingga magnet berpengikat (bonded NdFeB ini dapat diterapkan pada S-band circulator yang bekerja pada rentang frekuensi 2,00-4,00 GHz.

  16. Crystallization and atomic diffusion behavior of high coercive Ta/Nd-Fe-B/Ta-based permanent magnetic thin film

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Na; Zhang, Xiao; You, Caiyin; Fu, Huarui [Xi' an University of Technology, School of Materials Science and Engineering, Xi' an (China); Shen, Qianlong [Logistics University of People' s Armed Police Force, Tianjin (China)

    2017-06-15

    A high coercivity of about 20.4 kOe was obtained through post-annealing the sputtered Ta/Nd-Fe-B/Ta-based permanent magnetic thin films. Transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS) analyses were performed to investigate the crystallization and atomic diffusion behaviors during post-annealing. The results show that the buffer and capping Ta layers prefered to intermix with Fe and B atoms, and Nd tends to be combined with O atoms. The preferred atomic combination caused the appearance of the soft magnetic phase of Fe-Ta-B, resulting in a kink of the second quadratic magnetic hysteresis loop. The preferred atomic diffusion and phase formation of the thin films were well explained in terms of the formation enthalpy of the various compounds. (orig.)

  17. Kinetical analysis of the heat treatment procedure in SmCo5 and other rare-earth transition-metal sintered magnets

    International Nuclear Information System (INIS)

    Campos, Marcos Flavio de; Rangel Rios, Paulo

    2004-01-01

    In the processing of all types of commercial sintered rare-earth transition-metal magnets (SmCo 5 , Sm(CoCuFeZr) z , NdFeB) a post-sintering heat treatment is included, which is responsible for large increase of the coercive field. During this post-sintering heat treatment, there are phase transformations with diffusion of the alloying elements, moving the system towards the thermodynamic equilibrium. Due to the larger size of the rare-earth atoms, the diffusion of the rare-earth atoms in the lattice of rare-earth transition-metal phases like SmCo 5 , Sm 2 (Co, Fe) 17 or Nd 2 Fe 14 B should be very slow, implying that the diffusion of the rare-earth atoms should be controlling the overall kinetics of the process. From the previous assumption, a parameter named 'diffusion length of rare-earth atoms' is introduced as a tool to study the kinetics of the heat treatment in rare-earth magnets. Detailed microstructural characterization of SmCo 5 and NdFeB magnets did not indicate significant microstructural changes between sintering and heat treatment temperatures and it was suggested that the increase of coercivity can be related to decrease of the content of lattice defects. The sintering temperature is high, close to melting temperature, and in this condition there are large amount of defects in the lattice, possibly rare-earth solute atoms. Phase diagram analysis has suggested that a possible process for the coercivity increase can be the elimination of excess rare-earth atoms, i.e. solute atoms from a supersatured matrix. The 'diffusion length of rare-earth atoms' estimated from diffusion kinetics is compatible with the diffusion length determined from microstructure. For the case of SmCo 5 , it was found that the time of heat treatment necessary is around 20 times lower if an isothermal treatment at 850 deg. C is substituted by a slow cooling from sintering temperature 1150 to 850 deg. C. These results give support for the thesis that the coercivity increase is

  18. The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

    International Nuclear Information System (INIS)

    Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

    2016-01-01

    NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm 3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable. (paper)

  19. The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

    Science.gov (United States)

    Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

    2016-11-01

    NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable.

  20. Magnetic hysteresis properties of melt-spun Nd-Fe-B alloys prepared by centrifugal method

    International Nuclear Information System (INIS)

    Andreev, S.V.; Kudrevatykh, N.V.; Pushkarsky, V.I.; Markin, P.E.; Zaikov, N.K.; Tarasov, E.N.

    1998-01-01

    Magnetic hysteresis properties and microstructure peculiarities of melt spun Nd-Fe-B alloys (ribbons) prepared by melt quenching onto the internal surface of an iron spinning wheel at tangential speeds in the range 5-20 m/s are reported. The alloy composition was Nd-36% wt, B-1.2% wt. and Fe-remainder. It was found that the coercivity of ribbons does not practically depend on the wheel speed in applied range (18 kOe at 5 m/s and 22 kOe at 20 m/s), whereas the grain size of the basic phase (2-14-1) ste[ily decreases when the speed rises, starting from 2-3 μm for 5 m/s alloy down to the 200-300 nm for 20 m/s alloy. All ribbons have normal convex demagnetization curves, even those prepared at low wheel speeds (without peculiar step near H∝0, which usually exists on such curves for tr[itionally prepared underquenched melt-spun Nd-Fe-B alloys). Grinding the ribbon in a vibration mill causes the coercivity drop to 7 kOe after 120 min of treatment. However, this operation increases the powder alignment ability and, as a result, the energy product for a fully dense magnet from anisotropic powder prepared from some ribbons rises to 20-23 MGOe. (orig.)

  1. Effects of proton irradiation on structure of NdFeB permanent magnets studied by X-ray diffraction and X-ray absorption fine structure

    International Nuclear Information System (INIS)

    Yang, L.; Zhen, L.; Xu, C.Y.; Sun, X.Y.; Shao, W.Z.

    2011-01-01

    The effects of proton irradiation on the structure of NdFeB permanent magnet were investigated by X-ray diffraction and X-ray absorption fine structure (XAFS). The results reveal that proton irradiation has no effect on the long-range structure, but significantly affects the atomic local structure of the NdFeB magnet. The alignment degree of the magnet decreases and the internal stress of the lattice increases after proton irradiation. XAFS results show that the coordination number of Fe-Nd in the first neighboring coordination shell of the Fe atoms decreases and the disorder degree increases.

  2. Effects of proton irradiation on structure of NdFeB permanent magnets studied by X-ray diffraction and X-ray absorption fine structure

    Energy Technology Data Exchange (ETDEWEB)

    Yang, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L., E-mail: lzhen@hit.edu.c [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Xu, C.Y.; Sun, X.Y.; Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2011-01-15

    The effects of proton irradiation on the structure of NdFeB permanent magnet were investigated by X-ray diffraction and X-ray absorption fine structure (XAFS). The results reveal that proton irradiation has no effect on the long-range structure, but significantly affects the atomic local structure of the NdFeB magnet. The alignment degree of the magnet decreases and the internal stress of the lattice increases after proton irradiation. XAFS results show that the coordination number of Fe-Nd in the first neighboring coordination shell of the Fe atoms decreases and the disorder degree increases.

  3. Hydrogen absorption and its effect on magnetic properties of Nd2Fe14B

    Science.gov (United States)

    Bezdushnyi, R.; Damianova, R.; Tereshina, I. S.; Pankratov, N. Yu.; Nikitin, S. A.

    2018-05-01

    Magnetic properties of hydrides of the intermetallic compound Nd2Fe14BHx are investigated in the temperature range covering the Curie temperatures (TC) of the compounds (up to 670 K). The temperature dependencies of magnetization are measured under continuous control of hydrogen content in the investigated samples. The dependencies of Curie and spin-reorientation transition (TSR) temperatures on the hydrogen concentration are studied in detail. The dependence of hydrogen concentration on pressure at a constant temperature (near TC) and on the temperature at various pressures are obtained. We attempted to estimate the contributions of the unit cell volume increase upon hydrogenation and the electronic structure change in the variation of TC of the hydrogenated Nd2Fe14 B .

  4. The Creation of a Strong Magnetic Field by Means of Large Magnetic Blocks from NdFeB Magnets in Opposing Linear Halbach Arrays

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel

    2016-01-01

    Roč. 21, č. 3 (2016), 364-373 ISSN 1226-1750 Institutional support: RVO:67985891 Keywords : magnetic field * permanent magnets * NdFeB magnets * Halbach Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.713, year: 2016 http://komag.org/journal/

  5. Coercivity enhancement in Ce-Fe-B based magnets by core-shell grain structuring

    Directory of Open Access Journals (Sweden)

    M. Ito

    2016-05-01

    Full Text Available Ce-based R2Fe14B (R= rare-earth nano-structured permanent magnets consisting of (Ce,Nd2Fe14B core-shell grains separated by a non-magnetic grain boundary phase, in which the relative amount of Nd to Ce is higher in the shell of the magnetic grain than in its core, were fabricated by Nd-Cu infiltration into (Ce,Nd2Fe14B hot-deformed magnets. The coercivity values of infiltrated core-shell structured magnets are superior to those of as-hot-deformed magnets with the same overall Nd content. This is attributed to the higher value of magnetocrystalline anisotropy of the shell phase in the core-shell structured infiltrated magnets compared to the homogeneous R2Fe14B grains of the as-hot-deformed magnets, and to magnetic isolation of R2Fe14B grains by the infiltrated grain boundary phase. First order reversal curve (FORC diagrams suggest that the higher anisotropy shell suppresses initial magnetization reversal at the edges and corners of the R2Fe14B grains.

  6. Magnetic and structural properties of the Nd{sub 2}(Fe{sub 100-x}Nb{sub x}){sub 14}B system prepared by arc melting

    Energy Technology Data Exchange (ETDEWEB)

    Oyola Lozano, D., E-mail: doyola@ut.edu.co [University of Tolima, Department of Physics (Colombia); Zamora, L. E.; Perez Alcazar, G. A. [University of Valle, Department of Physics (Colombia); Rojas, Y. A.; Bustos, H. [University of Tolima, Department of Physics (Colombia); Greneche, J. M. [Universite du Maine, Laboratoire de Physique de l' Etat Condense, UMR CNRS 6087 (France)

    2006-04-15

    In this work the magnetic and structural properties are investigated by Moessbauer spectrometry, Vibrating Sample Magnetometry and X-ray diffraction of Nd{sub 2}(Fe{sub 100-x}Nb{sub x}){sub 14}B powdered alloys with x = 0, 2 and 4 prepared by arc melting. The Moessbauer spectra of the samples were fitted with several contributions from: Nd{sub 2}Fe{sub 14}B, {alpha}-Fe and a paramagnetic phase associated with Nd{sub 1.1}Fe{sub 4}B{sub 4} for x = 0 and additionally from NbFeB and Nd{sub 2}Fe{sub 17} for x = 2 and x = 4. The relative fractions of {alpha}-Fe and Nd{sub 2}Fe{sub 14}B are smaller for x = 4 than for x = 0, indicating that the amount of these two phases is reduced with increasing Nb content, while the relative fraction of Nd{sub 2}Fe{sub 17} increases. The {alpha}-Fe grain size slightly decreases while that of the Nd{sub 2}Fe{sub 14}B phase is increasing, when the Nb content increases. The hysteresis loops indicate that these samples behave as hard ferromagnets, with a coercive field which decreases when the Nb content increases, but with rather low remanent magnetization.

  7. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate.

    Science.gov (United States)

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ∼29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ∼2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise.

  8. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate

    Science.gov (United States)

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ˜29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ˜2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise.

  9. Baking effect for NdFeB magnets against demagnetization induced by high-energy electrons

    Energy Technology Data Exchange (ETDEWEB)

    Bizen, T. E-mail: bizen@spring8.or.jp; Asano, Y.; Hara, T.; Marechal, X.; Seike, T.; Tanaka, T.; Lee, H.S.; Kim, D.E.; Chung, C.W.; Kitamura, H

    2003-12-11

    The effect of thermal stabilization (pre-baking at 142 deg. C) on the sensitivity of neodymium-iron-boron (Nd{sub 2}Fe{sub 14}B) magnets to irradiation was studied. Thermally stabilized magnets showed higher resistance to irradiation with 2.0 GeV electrons: their demagnetization curves decrease linearly with respect to the number of electrons, and with a demagnetization rate remarkably smaller than that of the unbaked magnets.

  10. Amorphous Al–Mn coating on NdFeB magnets: Electrodeposition from AlCl3–EMIC–MnCl2 ionic liquid and its corrosion behavior

    International Nuclear Information System (INIS)

    Chen Jing; Xu Bajin; Ling Guoping

    2012-01-01

    Amorphous Al–Mn coating was electrodeposited on NdFeB magnets from AlCl 3 –EMIC–MnCl 2 ionic liquid with the pretreatment of anodic electrolytic etching in AlCl 3 –EMIC ionic liquid at room temperature. The microstructure, composition and phase constituents of the coatings were investigated by scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The corrosion resistance of the coatings was tested by means of potentiodynamic polarization and immersion test in 3.5 wt. % NaCl solution. The results show that anodic electrolytic etching in AlCl 3 –EMIC ionic liquid is a satisfactory pretreatment to remove the surface oxide film and favor the adhesion of the Al–Mn alloy coating to the NdFeB substrate. The amorphous Al–Mn alloy coating provides sacrificial anodic protection for NdFeB. It exhibited good corrosion resistance and significantly reduced the corrosion current density of NdFeB by three orders of magnitude at potentiodynamic polarization. - Highlights: ► Amorphous Al–Mn alloy coating was electrodeposited on NdFeB magnet from ionic liquid. ► To remove the surface oxides of NdFeB, anodic etching pretreatment is used. ► The deposited Al–Mn alloy coating shows high adhesion to the NdFeB substrate. ► Corrosion tests show that amorphous Al–Mn alloy coating is anodic coating for NdFeB magnet.

  11. X-ray circular magnetic dichroism as a probe of spin reorientation transitions in Nd2Fe14B and Er2Fe14B systems

    International Nuclear Information System (INIS)

    Chaboy, J.; Marcelli, A.; Garcia, L.M.; Bartolome, J.; Kuz'min, M.D.; Maruyama, H.; Kobayashi, K.; Kawata, H.; Iwazumi, T.

    1995-01-01

    We present the first experimental observation of spin reorientation phase transitions (SRT) with the X-Ray circular magnetic dichroism (XCMD) technique. Both the first-order SRT in Er 2 Fe 14 B and the second-order one in Nd 2 Fe 14 B have been clearly detected, demonstrating the feasibility of this technique for studying SRTs. ((orig.))

  12. Radiation hardness of permanent magnets of NdFeB in high energy neutron fields

    International Nuclear Information System (INIS)

    Shchegolev, V.Yu.

    2003-01-01

    Magnetic properties of NdFeB permanent magnet samples were measured before and after irradiation with conditions similar to conditions of DRIBs (phase 1) (FLNR, JINR) facility. Demagnetization of the samples after 8-day irradiation was found to be in the range of 17 to 87 %. Estimation of magnet 'life time' was made in the case of setting up these magnets on ECR ion source of DRIBs (phase 1) facility. Possible reasons of considerable demagnetization of the magnets are discussed. (author)

  13. Radiation Hardness of Permanent Magnets of NdFeB in High Energy Neutrons Field

    CERN Document Server

    Schegolev, V Yu

    2003-01-01

    Magnetic properties of NdFeB permanent magnet samples were measured before and after irradiation with conditions similar to conditions of DRIBs (phase 1) (FLNR, JINR) facility. Demagnetization of the samples after 8-day irradiation was found to be in the range of 17 to 87 \\%. Estimation of magnet "life tim" was made in the case of setting up these magnets on ECR ion source of DRIBs (phase 1) facility. Possible reasons of considerable demagnetization of the magnets are discussed.

  14. Radiation hardness of permanent magnets of NdFeB in high energy neutron fields

    CERN Document Server

    Shchegolev, V Y

    2003-01-01

    Magnetic properties of NdFeB permanent magnet samples were measured before and after irradiation with conditions similar to conditions of DRIBs (phase 1) (FLNR, JINR) facility. Demagnetization of the samples after 8-day irradiation was found to be in the range of 17 to 87 %. Estimation of magnet 'life time' was made in the case of setting up these magnets on ECR ion source of DRIBs (phase 1) facility. Possible reasons of considerable demagnetization of the magnets are discussed.

  15. A novel method combining additive manufacturing and alloy infiltration for NdFeB bonded magnet fabrication

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Conner, B. S.; Chi, Miaofang; Elliott, Amy M.; Rios, Orlando; Zhou, Haidong; Paranthaman, M. Parans

    2017-09-01

    In this paper, binder jetting additive manufacturing technique is employed to fabricate NdFeB isotropic bonded magnets, followed by an infiltration process with low-melting point eutectic alloys [i.e., Nd3Cu0.25Co0.75 (NdCuCo) and Pr3Cu0.25Co0.75 (PrCuCo)]. Densification and mechanical strength improvement are achieved for the as-printed porous part. Meanwhile, the intrinsic coercivity Hci is enhanced from 732 to 1345 kA/m and 1233 kA/m after diffusion of NdCuCo and PrCuCo, respectively. This study presents a novel method for fabricating complex-shaped bonded magnets with promising mechanical and magnetic properties.

  16. Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process.

    Science.gov (United States)

    Kitagawa, Jiro; Uemura, Ryohei

    2017-08-14

    There is considerable interest in extraction of rare earth elements from NdFeB magnets to enable recycling of these elements. In practical extraction methods using wet processes, the acid waste solution discharge is a problem that must be resolved to reduce the environmental impact of the process. Here, we present an encouraging demonstration of rare earth element extraction from a NdFeB magnet using a closed-loop hydrochloric acid (HCl)-based process. The extraction method is based on corrosion of the magnet in a pretreatment stage and a subsequent ionic liquid technique for Fe extraction from the HCl solution. The rare earth elements are then precipitated using oxalic acid. Triple extraction has been conducted and the recovery ratio of the rare earth elements from the solution is approximately 50% for each extraction process, as compared to almost 100% recovery when using a one-shot extraction process without the ionic liquid but with sufficient oxalic acid. Despite its reduced extraction efficiency, the proposed method with its small number of procedures at almost room temperature is still highly advantageous in terms of both cost and environmental friendliness. This study represents an initial step towards realization of a closed-loop acid process for recycling of rare earth elements.

  17. Magnetization reversal mechanism of Nd-Fe-B films with perpendicular magnetic anisotropy

    International Nuclear Information System (INIS)

    Liu Xiaoxi; Ishida, Go; Morisako, Akimitsu

    2011-01-01

    The microstructure and magnetic properties of Nd-Fe-B films with thicknesses from 100 nm to 3 nm have been investigated. All the films show excellent perpendicular magnetic anisotropy with a squareness ratio of 1 in the perpendicular direction and almost zero coercivity in the in-plane direction. Of particular interest is that the initial magnetization curves sensitively depended on the film thickness. Films thicker than 15 nm show steep initial magnetization curve. Although the films have coercivities larger than 21 kOe, the films can be fully magnetized from the thermally demagnetized state with a field as small as 5 kOe. With the decrease of film thickness to 5 nm, the initial magnetization curve becomes flat. The evolution of initial magnetization curves with film thickness can be understood by the microstructure of the films. Films with thickness of 15 nm show close-packed grains without any intergranular phases. Such microstructures lead to steep initial magnetization curves. On the other hand, when the film thickness decreased to 3 nm, the film thickness became nonuniform. Such microstructure leads to flat initial magnetization curves.

  18. The development of microstructure during hydrogenation–disproportionation–desorption–recombination treatment of sintered neodymium-iron-boron-type magnets

    International Nuclear Information System (INIS)

    Sheridan, R.S.; Harris, I.R.; Walton, A.

    2016-01-01

    The hydrogen absorption and desorption characteristics of the hydrogenation disproportionation desorption and recombination (HDDR) process on scrap sintered neodymium-iron-boron (NdFeB) type magnets have been investigated. At each stage of the process, the microstructural changes have been studied using high resolution scanning electron microscopy. It was found that the disproportionation reaction initiates at grain boundaries and triple points and then propagates towards the centre of the matrix grains. This process was accelerated at particle surfaces and at free surfaces produced by any cracks in the powder particles. However, the recombination reaction appeared to initiate randomly throughout the particles with no apparent preference for particle surfaces or internal cracks. During the hydrogenation of the grain boundaries and triple junctions, the disproportionation reaction was, however, affected by the much higher oxygen content of the sintered NdFeB compared with that of the as-cast NdFeB alloys. Throughout the entire HDDR reaction the oxidised triple junctions (from the sintered structure) remained unreacted and hence, remained in their original form in the fine recombined microstructure. This resulted in a very significant reduction in the proportion of cavitation in the final microstructure and this could lend to improved consolidation in the recycled magnets. - Highlights: • Disproportionation reaction initiates at grain boundaries and triple points. • Disproportionation then propagates towards the centre of the matrix grains. • Disproportionation was affected by the high oxygen content of sintered NdFeB. • Oxidised triple points remain unreacted in original form in final HDDR structure. • Significant reduction in the proportion of cavitation in the final microstructure.

  19. The development of microstructure during hydrogenation–disproportionation–desorption–recombination treatment of sintered neodymium-iron-boron-type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Harris, I.R.; Walton, A., E-mail: a.walton@bham.ac.uk

    2016-03-01

    The hydrogen absorption and desorption characteristics of the hydrogenation disproportionation desorption and recombination (HDDR) process on scrap sintered neodymium-iron-boron (NdFeB) type magnets have been investigated. At each stage of the process, the microstructural changes have been studied using high resolution scanning electron microscopy. It was found that the disproportionation reaction initiates at grain boundaries and triple points and then propagates towards the centre of the matrix grains. This process was accelerated at particle surfaces and at free surfaces produced by any cracks in the powder particles. However, the recombination reaction appeared to initiate randomly throughout the particles with no apparent preference for particle surfaces or internal cracks. During the hydrogenation of the grain boundaries and triple junctions, the disproportionation reaction was, however, affected by the much higher oxygen content of the sintered NdFeB compared with that of the as-cast NdFeB alloys. Throughout the entire HDDR reaction the oxidised triple junctions (from the sintered structure) remained unreacted and hence, remained in their original form in the fine recombined microstructure. This resulted in a very significant reduction in the proportion of cavitation in the final microstructure and this could lend to improved consolidation in the recycled magnets. - Highlights: • Disproportionation reaction initiates at grain boundaries and triple points. • Disproportionation then propagates towards the centre of the matrix grains. • Disproportionation was affected by the high oxygen content of sintered NdFeB. • Oxidised triple points remain unreacted in original form in final HDDR structure. • Significant reduction in the proportion of cavitation in the final microstructure.

  20. Preparation and Properties of Anisotropic Nano-crystalline NdFeB Powders Made by Hydrogen Decrepitation of Die Upsetting Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yi, P P; Lee, D; Yan, A R, E-mail: ypp@nimte.ac.cn [Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2011-01-01

    Anisotropic nanocrystalline NdFeB powders were prepared by hydrogen decrepitation (HD) of die upsetting magnets. The effects of varying temperatures of HD on the microstructure and magnetic properties of the anisotropic NdFeB particles were studied. It shows that the powders which obtained by HD process at higher temperature were larger than that at lower temperature, and the HD powders show a well anisotropy at 723 K, the remanence (B{sub r}) was more than 12.46 kG, the maximum energy product ((BH){sub max}) was 19.06 MGOe, and the coercivity (H{sub cj}) was 7.2 kOe. The microstructure of the anisotropic powders revealed that with a reasonable HD temperature, the platelet grains were not destroyed. They were nearly 150-300 nm long and 30-50 nm wide. The results indicate that HD process was an effective way to prepare the anisotropic NdFeB powders.

  1. REE Recovery from End-of-Life NdFeB Permanent Magnet Scrap : A Critical Review

    NARCIS (Netherlands)

    Yang, Y.; Walton, A; Sheridan, R.; Güth, K.; Gauß, R.; Gutfleisch, O; Buchert, M; Steenari, B-M,; Van Gerven, T; Jones, PT; Binnemans, K

    2017-01-01

    NdFeB permanent magnets have different life cycles, depending on the applications: from as short as 2–3 years in consumer electronics to 20–30 years in wind turbines. The size of the magnets ranges from less than 1 g in small consumer electronics to about 1 kg in electric vehicles (EVs) and hybrid

  2. High-coercivity Nd-Fe-B magnets obtained with the electrophoretic deposition of submicron TbF3 followed by the grain-boundary diffusion process

    International Nuclear Information System (INIS)

    Soderžnik, Marko; Korent, Matic; Žagar Soderžnik, Kristina; Katter, Matthias; Üstüner, Kaan; Kobe, Spomenka

    2016-01-01

    Using a grain-boundary diffusion process (GBDP) involving the electrophoretic deposition (EPD) of submicron TbF 3 powder, we substantially increased the coercivity of sintered Nd-Fe-B permanent magnets. The experiments used magnets with low heavy-rare-earth (HRE) content (HRE = 1.2 wt%) and a coercivity of 790 kA/m (at 75 °C). After experiencing optimized conditions at 875 °C for 10 h and subsequent annealing at 500 °C for 1 h, the coercivity was increased to 1536 kA/m (at 75 °C). This value is 1.94 times higher than that for a sintered magnet, without post-sintering heat treatment. Furthermore, a vibration test revealed satisfactory adhesion of the TbF 3 powder to the surface of the magnet with no detected reduction in coercivity. Using field emission gun scanning electron microscopy (FEG-SEM) with an energy dispersive spectroscope (EDS), we confirmed the formation of various secondary intergranular phases and the core-shell-type microstructure, which increases the coercivity. The Tb content in the magnet, exposed to the EPD-based GBDP, was controlled by inductively coupled plasma optical electron spectroscopy (ICP-OES). The additional Tb detected in the magnet due to the described technology was only 0.12 wt%.

  3. Boron Behavior Induced Lamellar Structure and Anisotropic Magnetic Properties of Nd{sub 2}Fe{sub 14}B during HDDR process

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Moonhee; Song, Yeonghwan [Samsung Electro-Mechanics, Suwon (Korea, Republic of); Cho, Seungchan; Jo, Ilguk; Yu, Jihun [Korea Institute of Materials Science, Changwon (Korea, Republic of); Kim, Chiho; Kim, Yangdo [Pusan National University, Busan (Korea, Republic of)

    2017-08-15

    The anisotropy of the Nd{sub 2}Fe{sub 14}B powder is originated during the creation of a fine Fe2B lamellar structure in the disproportionation step. The aspect ratio (A/R) of Fe2B structure increased from 3.37 ± 1.5 to 6.69 ± 3.2 during phase decomposition for 0 ∼ 60 min at 820 ℃ (P{sub H2} = 10 kPa). The Fe{sub 2}B having high A/R ratio recombined Nd{sub 2}Fe{sub 14}B, which is close to the single domain, and the magnetic properties are also improved with increasing A/R ratio.

  4. The role of dysprosium on the structural and magnetic properties of (Nd_1_−_xDy_x)_2Fe_1_4B nanoparticles

    International Nuclear Information System (INIS)

    Rahimi, Hamed; Ghasemi, Ali; Mozaffarinia, Reza; Tavoosi, Majid

    2017-01-01

    In current work, Nd2Fe14B nanoparticles was synthesized by sol-gel method. Dysprosium powders were added into Nd2Fe14B nanoparticles by mechanical alloying process in order to enhancement of coercivity. The phase analysis, structure, and magnetic properties of annealed (Nd_1_−_xDy_x)_2Fe_1_4B nanoparticles with different Dy-content (x=0.1, 0.2, 0.3, 0.4, 0.5, 0.6) were investigated by employing X-ray diffraction, X-ray photoelectron spectroscopy, energy dispersive spectroscopy, field emission scanning electron microscope, transmission electron microscope and vibrating sample magnetometer techniques. The results showed that with an increase in Dy amounts, the coercivity of particles increased from 2.9 kOe to 13.4 kOe and then decreased to 5.6 kOe. By adding an optimum amount of Dy (x=0.4), the coercivity was significantly increased from 2.9 kOe to 13.4 kOe. The average particle size of annealed (Nd_1_−_xDy_x)_2Fe_1_4B nanoparticles was below 10 nm. Magnetization reversal studies indicate that the coercivity of milled and annealed (Nd_1_−_xDy_x)_2Fe_1_4B nanoparticles is controlled by the nucleation of reversed magnetic domains. The experimental results in the angular dependence of coercivity for (Nd_1_−_xDy_x)_2Fe_1_4B permanent magnets showed that the normalized coercivity of the permanent magnets H_c(θ)/H_c(0) increases from 1 to about 1.2–1.5 with increasing θ from 0 to about π/3, for x=0.4–0.6. - Highlights: • Dy was added to Nd_2Fe_1_4B nanoparticles to improve the coercivity. • A maximum squareness ratio of 0.99 was obtained. • The average particle size decreased with an increase in Dy-content.

  5. A Combined TEM/STEM and Micromagnetic Study of the Anisotropic Nature of Grain Boundaries and Coercivity in Nd-Fe-B Magnets

    Directory of Open Access Journals (Sweden)

    Gregor A. Zickler

    2017-01-01

    Full Text Available The nanoanalytical high resolution TEM/STEM investigation of the intergranular grain boundary phase of anisotropic sintered and rapidly quenched heavy rare earth-free Nd-Fe-B magnet materials revealed a difference in composition for grain boundaries parallel (large Fe-content and perpendicular (low Fe content to the alignment direction. This behaviour vanishes in magnets with a high degree of misorientation. The numerical finite element micromagnetic simulations are based on the anisotropic compositional behaviour of GBs and show a decrease of the coercive field with an increasing thickness of the grain boundary layer. The magnetization reversal and expansion of reversed magnetic domains primarily start as Bloch domain wall at grain boundaries parallel to the c-axis and secondly as Néel domain wall perpendicular to the c-axis into the adjacent hard magnetic grains. The increasing misalignment of grains leads to the loss of the anisotropic compositional behaviour and therefore to an averaged value of the grain boundary composition. In this case the simulations show an increase of the coercive field compared to the anisotropic magnet. The calculated coercive field values of the investigated magnet samples are in the order of μ0HcJ=1.8 T–2.1 T for a mean grain boundary thickness of 4 nm, which agrees perfectly with the experimental data.

  6. High anisotropic NdFeB submicro/nanoflakes prepared by surfactant-assisted ball milling at low temperature

    Science.gov (United States)

    An, Xiaoxin; Jin, Kunpeng; Abbas, Nadeem; Fang, Qiuli; Wang, Fang; Du, Juan; Xia, Weixing; Yan, Aru; Liu, J. Ping; Zhang, Jian

    2017-11-01

    Hard magnetic NdFeB submicro/nanoflakes were successfully prepared by surfactant-assisted ball milling at low temperature (SABMLT) by specially using 2-methyl pentane and trioctylamine (TOA) as solvent and surfactant, respectively. Influences of the amount of TOA and milling temperature on the crystal structure, morphology and magnetic performances of the as-prepared NdFeB powders were investigated systematically. There is significant difference on morphology between the NdFeB powders milled at room and low temperature. The NdFeB powders with flaky morphology could be obtained even with a small amount of TOA by SABMLT, which could not be achieved by surfactant-assisted ball milling at room temperature (SABMRT). The better crystallinity, better grain alignment, higher coercivity, larger saturation magnetization and remanence ratio were achieved in the samples prepared by SABMLT. Furthermore, the final NdFeB powders prepared by SABMLT possessed a lower amount of residual TOA than those prepared by SABMRT. It was demonstrated that SABMLT is a promising way to fabricate rare-earth-transition metal nanoflakes with high anisotropy for permanent magnetic materials. The effective method of preparing NdFeB flakes by lowering temperature will be also useful to fabricate flakes of other functional materials.

  7. Thermal stability of carbon-encapsulated Fe-Nd-B nanoparticles

    International Nuclear Information System (INIS)

    Bystrzejewski, M.; Cudzilo, S.; Huczko, A.; Lange, H.

    2006-01-01

    Thermal stability of various magnetic nanomaterials is very essential, due to their prospective future applications. In this paper, thermal behaviour of the carbon-encapsulated Fe-Nd-B nanoparticles is studied. These nanostructures were produced by direct current arcing of carbon anodes filled with Nd 2 Fe 14 B material. The thermogravimetry and differential thermal analysis curves were recorded in an oxygen atmosphere. The thermal processes were monitored by X-ray diffraction to follow the changes in the phase composition. The investigated samples have been thermally stable up to 600 K

  8. Large-scale micromagnetic simulation of Nd-Fe-B sintered magnets with Dy-rich shell structures

    Directory of Open Access Journals (Sweden)

    T. Oikawa

    2016-05-01

    Full Text Available Large-scale micromagnetic simulations have been performed using the energy minimization method on a model with structural features similar to those of Dy grain boundary diffusion (GBD-processed sintered magnets. Coercivity increases as a linear function of the anisotropy field of the Dy-rich shell, which is independent of Dy composition in the core as long as the shell thickness is greater than about 15 nm. This result shows that the Dy contained in the initial sintered magnets prior to the GBD process is not essential for enhancing coercivity. Magnetization reversal patterns indicate that coercivity is strongly influenced by domain wall pinning at the grain boundary. This observation is found to be consistent with the one-dimensional pinning theory.

  9. Polar and Magnetic Layered A Site and Rock Salt B Site-Ordered NaLnFeWO6 (Ln = La, Nd) Perovskites

    Energy Technology Data Exchange (ETDEWEB)

    Tetuerto, Maria [State University of New Jersey, The; Li, Mang-Rong [State University of New Jersey, The; Ignatov, Alexander [State University of New Jersey, The; Croft, Mark [State University of New Jersey, The; Ramanujachary, Kandalam V. [Rowan University; Chi, Songxue [ORNL; Hodges, Jason P [ORNL; Dachraoui, W. [University of Antwerp; Hadermann, Joke [University of Antwerp; Thao Tran, T. [University of Houston, Houston; Shiv Halasyamani, P. [University of Houston, Houston; Grams, C. [Universitat zu Koln, Koln, Germany; Hemberger, J. [Universitat zu Koln, Koln, Germany; Greenblatt, M. [State University of New Jersey, The

    2013-01-01

    We have expanded the double perovskite family of materials with the unusual combination of layered order in the A sublattice and rock salt order over the B sublattice to compounds NaLaFeWO6 and NaNdFeWO6. The materials have been synthesized and studied by powder X-ray diffraction, neutron diffraction, electron diffraction, magnetic measurements, X-ray absorption spectroscopy, dielectric measurements, and second harmonic generation. At room temperature, the crystal structures of both compounds can be defined in the noncentrosymmetric monoclinic P21 space group resulting from the combination of ordering both in the A and B sublattices, the distortion of the cell due to tilting of the octahedra, and the displacement of certain cations. The magnetic studies show that both compounds are ordered antiferromagnetically below TN 25 K for NaLaFeWO6 and at 21 K for NaNdFeWO6. The magnetic structure of NaNdFeWO6 has been solved with a propagation vector k = (1/2 0 1/2) as an antiferromagnetic arrangement of Fe and Nd moments. Although the samples are potential multiferroics, the dielectric measurements do not show a ferroelectric response.

  10. AlN/Al dual protective coatings on NdFeB by DC magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Li Jinlong; Mao Shoudong; Sun Kefei [Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Li Xiaomin [Shanghai Institute of Ceramics Chinese Academy of Sciences, Shanghai 200050 (China); Song Zhenlun [Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)], E-mail: songzhenlun@nimte.ac.cn

    2009-11-15

    AlN/Al dual protective coatings were prepared on NdFeB by DC magnetron sputtering in a home-made industrial apparatus. Comparing with Al coating, AlN/Al coatings have a denser structure of an outmost AlN amorphous layer following an inner Al columnar crystal layer. The coatings and NdFeB substrate combine well, and moreover, there is occurrence of metallurgy bonding in the interface layer. Both Al and AlN/Al coatings have a good protective ability to NdFeB. Especially, the corrosion resistance of AlN/Al coated NdFeB is improved largely. AlN/Al and Al protective coatings not only do not deteriorate the magnetic properties of NdFeB, but contribute to their slight increase.

  11. AlN/Al dual protective coatings on NdFeB by DC magnetron sputtering

    International Nuclear Information System (INIS)

    Li Jinlong; Mao Shoudong; Sun Kefei; Li Xiaomin; Song Zhenlun

    2009-01-01

    AlN/Al dual protective coatings were prepared on NdFeB by DC magnetron sputtering in a home-made industrial apparatus. Comparing with Al coating, AlN/Al coatings have a denser structure of an outmost AlN amorphous layer following an inner Al columnar crystal layer. The coatings and NdFeB substrate combine well, and moreover, there is occurrence of metallurgy bonding in the interface layer. Both Al and AlN/Al coatings have a good protective ability to NdFeB. Especially, the corrosion resistance of AlN/Al coated NdFeB is improved largely. AlN/Al and Al protective coatings not only do not deteriorate the magnetic properties of NdFeB, but contribute to their slight increase.

  12. Phase composition, structure and magnetic behaviour of low neodymium rapid-quenched Nd-Fe-B alloys

    Czech Academy of Sciences Publication Activity Database

    Ćosović, V.; Žák, Tomáš; Talijan, N.; Grujić, A.; Stajić-Trošić, J.

    2008-01-01

    Roč. 456, 1-2 (2008), s. 251-256 ISSN 0925-8388 R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : multiphase Nd(Pr)-Fe-B alloys * rapid solidification * magnetic measurements * Mossbauer spectroscopy * X-ray diffraction * Nanocrystalline composite Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.510, year: 2008

  13. Microstructure and properties of multiphase sintered cermets Fe-Fe{sub 2}B; Mikrostruktura i wlasnosci spiekanych reakcyjnie cermetali Fe-Fe{sub 2}B

    Energy Technology Data Exchange (ETDEWEB)

    Nowacki, J. [Wydzial Inzynierii Materialowej, Politechnika Szczecinska, Szczecin (Poland); Klimek, L. [Instytut Inzynierii Materialowej i Technik Bezwiorowych, Politechnika Lodzka, Lodz (Poland)

    1998-12-31

    The process of multiphase sintering of iron in the vacuum has been analysed. As a result of the process iron-iron boride cermets have been produced. Fe-Fe{sub 2}B cermets were obtained as a result of sintering of the Fe and B pure elements in the vacuum. Attemps at sintering in the solid phase and with the participation of the liquid phase, the Fe-Fe{sub 2}B eutectic, have been made. Metallographic qualitative and quantitative studies, X-ray structural qualitative and qauantitative analysis allowed to determine the structure of Fe{sub 2}B cermets, as well as a description of the kinetics of quantitative changes in phase proportions in the course of sintering. It has been found that their structure varies widely depending on sintering parameters and the composition of the sinters. Measurements of the Fe-Fe{sub 2}B cermets hardness and measurements on wear during dry friction by the pin-on-disc method have shown distinct advantages of the cermets as a modern constructional materials. The hardness of Fe-Fe{sub 2}B cermets, depending on their chemical composition and sintering parameters, ranges widely from 150 to 1500 HV, and their resistance to wear is comparable to that of diffusively boronized steels. FeFe{sub 2}B cermets are a composite material in which iron boride, Fe{sub 2}B, with a hardness of about 1800 HV plays the role of the reinforcement,while iron-iron boride, Fe-Fe{sub 2}B, with a hardness of about 500 HV plays the role of matrix. The eutectic in the spaces between iron boride grains is composed of boron solid solution plates in iron with a hardness of arround 250 HV, and iron boride, Fe{sub 2}B, plates with a hardness of approximaly 1800 HV. The combination of such different materials, a hard reinforcement and a relatively plastic matrix produces favourable properties of the cermet thus produced high hardness (1500 HV) constant over whole cross section of the material, resistance of abrasive wear and acceptable ductility. The properties mentioned above

  14. Enhanced coercivity in {alpha}-(Fe,Co)/(Nd,Pr){sub 2}Fe{sub 14}B nanocomposite magnets via interfacial modification

    Energy Technology Data Exchange (ETDEWEB)

    Li Wei; Li Lanlan; Li Xiaohong; Sun Hongyu; Zhang Xiangyi [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, 066004 Qinhuangdao (China)], E-mail: xyzh66@ysu.edu.cn

    2008-08-07

    We have prepared {alpha}-(Fe,Co)/(Nd,Pr){sub 2}Fe{sub 14}B nanocomposite magnets having a high coercivity H{sub c} = 7.5 kOe and a large energy product (BH){sub max} = 22.7 MGOe by interfacial modification using an intergranular amorphous phase, as compared with the corresponding values obtained without the intergranular phase, H{sub c} = 5.5 kOe and (BH){sub max} = 16.1 MGOe. The enhanced coercivity is attributed to the increase in the nucleation field for magnetization reversal due to interfacial modification. This demonstrates a counter-intuitive approach for enhancing the magnetic properties of nanocomposite magnets.

  15. Measurements on very small single crystals of NdFeB using a vibrating reed magnetometer

    International Nuclear Information System (INIS)

    Richter, H.J.; Hempel, K.A.; Verhoef, R.

    1988-01-01

    Nd 2 Fe 14 B single crystals with magnetic moments ranging from 1.6 x 10 -8 Acm 2 to 9.5 x 10 -7 Acm 2 are measured using the ultra high sensitivity vibrating reed magnetometer. The hysteresis loops are compared to those of BaFe 12 O 19 single crystals. It turns out that the magnetization reversal of the Nd 2 Fe 14 B samples is similar to that of BaFe 12 O 19 single crystals if the ferrite samples are considerably bigger in size. This does not hold for bigger Nd 2 Fe 14 B particles where stronger domain wall pinning is observed. For very small grains of Nd 2 Fe 14 B there is still evidence of domain wall processes while for BaFe 12 O 19 grains of the same size true single domain behaviour can be observed

  16. Effect of deformation ratios on grain alignment and magnetic properties of hot pressing/hot deformation Nd-Fe-B magnets

    Science.gov (United States)

    Guo, Zhaohui; Li, Mengyu; Wang, Junming; Jing, Zheng; Yue, Ming; Zhu, Minggang; Li, Wei

    2018-05-01

    The magnetic properties, microstructure and orientation degrees of hot pressing magnet and hot deformation Nd-Fe-B magnets with different deformation ratios have been investigated in this paper. The remanence (Br) and maximum magnetic energy product ((BH)max) were enhanced gradually with the deformation ratio increasing from 0% to 70%, whereas the coercivity (HCj) decreased. The scanning electron microscopy (SEM) images of fractured surfaces parallel to the pressure direction during hot deformation show that the grains tend to extend perpendicularly to the c-axes of Nd2Fe14B grains under the pressure, and the aspect ratios of the grains increase with the increase of deformation ratio. Besides, the compression stress induces the long axis of grains to rotate and the angle (θ) between c-axis and pressure direction decreases. The X-ray diffraction (XRD) patterns reveal that orientation degree improves with the increase of deformation ratio, agreeing well with the SEM results. The hot deformation magnet with a deformation ratio of 70% has the best Br and (BH)max, and the magnetic properties are as followed: Br=1.40 T, HCj=10.73 kOe, (BH)max=42.30 MGOe.

  17. Study on magnetic properties of (Nd0.8Ce0.2)2-xFe12Co2B (x = 0-0.6) alloys

    Science.gov (United States)

    Tan, G. S.; Xu, H.; Yu, L. Y.; Tan, X. H.; Zhang, Q.; Gu, Y.; Hou, X. L.

    2017-09-01

    In the present work, (Nd0.8Ce0.2)2-xFe12Co2B (x = 0-0.6) permanent alloys are prepared by melt-spinning method. The hard magnetic properties of (Nd0.8Ce0.2)2-xFe12Co2B (x = 0-0.6) alloys annealed at optimum temperatures have been investigated systematically. Depending on the Nd, Ce concentration, the maximum energy product ((BH)max) and remanence (Br) increase gradually with x in the range of 0 ≤ x ≤ 0.4, whereas decrease gradually in the alloys with 0.4 plays a certain role in the magnetization reversal behavior and can improve the microstructure of (Nd0.8Ce0.2)1.6Fe12Co2B alloy.

  18. Permanent magnetic properties of NdFe12Nx sputtered films epitaxially grown on V buffer layer

    Science.gov (United States)

    Sato, T.; Ohsuna, T.; Yano, M.; Kato, A.; Kaneko, Y.

    2017-08-01

    To clarify the magnetic properties of the NdFe12Nx compound, which shows promise as a high-performance permanent magnet material, NdFe12Nx epitaxial films fabricated by using a V underlayer on MgO (100) single-crystalline substrates were investigated. Nd-Fe films deposited on a V underlayer consist of NdFe12 grains, which have a c-axis orientation perpendicular to the film plane, as well as α-Fe and Nd2Fe17 phases. In the Nd-Fe-N film obtained by subsequent nitridation of the Nd-Fe film, NdFe12Nx grains grew as the dominant phase, and the volume fractions of α-Fe phases dropped below 5%. A Nd-Fe-N film with a thickness of 50 nm exhibits a saturation magnetization (Ms) of 1.7 T, an anisotropy field (HA) of ˜60 kOe, a magnetocrystalline anisotropy energy (K1) of ˜4.1 MJ/m3, and a coercivity (Hc) of 1.7 kOe. The Hc of a Nd-Fe-N film with a thickness of 25 nm is 4.3 kOe. These results indicate that NdFe12Nx compounds have a superior Ms compared to Nd-Fe-B magnets, while the enhancement in Hc is indispensable.

  19. Amorphous Al-Mn coating on NdFeB magnets: Electrodeposition from AlCl{sub 3}-EMIC-MnCl{sub 2} ionic liquid and its corrosion behavior

    Energy Technology Data Exchange (ETDEWEB)

    Chen Jing; Xu Bajin [Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Ling Guoping, E-mail: linggp@zju.edu.cn [Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China)

    2012-06-15

    Amorphous Al-Mn coating was electrodeposited on NdFeB magnets from AlCl{sub 3}-EMIC-MnCl{sub 2} ionic liquid with the pretreatment of anodic electrolytic etching in AlCl{sub 3}-EMIC ionic liquid at room temperature. The microstructure, composition and phase constituents of the coatings were investigated by scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The corrosion resistance of the coatings was tested by means of potentiodynamic polarization and immersion test in 3.5 wt. % NaCl solution. The results show that anodic electrolytic etching in AlCl{sub 3}-EMIC ionic liquid is a satisfactory pretreatment to remove the surface oxide film and favor the adhesion of the Al-Mn alloy coating to the NdFeB substrate. The amorphous Al-Mn alloy coating provides sacrificial anodic protection for NdFeB. It exhibited good corrosion resistance and significantly reduced the corrosion current density of NdFeB by three orders of magnitude at potentiodynamic polarization. - Highlights: Black-Right-Pointing-Pointer Amorphous Al-Mn alloy coating was electrodeposited on NdFeB magnet from ionic liquid. Black-Right-Pointing-Pointer To remove the surface oxides of NdFeB, anodic etching pretreatment is used. Black-Right-Pointing-Pointer The deposited Al-Mn alloy coating shows high adhesion to the NdFeB substrate. Black-Right-Pointing-Pointer Corrosion tests show that amorphous Al-Mn alloy coating is anodic coating for NdFeB magnet.

  20. Influence of AC external magnetic field on guidance force relaxation between HTS bulk and NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Longcai [Applied Superconductivity Laboratory, P.O. Box 152, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)], E-mail: zhlcai2000@163.com; Wang Suyu; Wang Jiasu; Zheng Jun [Applied Superconductivity Laboratory, P.O. Box 152, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)

    2007-12-01

    Superconducting maglev vehicle is one of the most promising applications of HTS bulks. In such a system, the HTS bulks are always exposed to time-varying external magnetic field, which is generated by the inhomogeneous surface magnetic field of the NdFeB guideway. So it is required to study whether the guidance force of the bulks is influenced by the inhomogeneity. In this paper, we studied the characteristics of the guidance force relaxation between the HTS bulk and the NdFeB guideway by an experiment in which AC external magnetic field generated by an electromagnet was used to simulate the time-varying external magnetic field caused by the inhomogeneity of the guideway. From the experiment results, it was found that the guidance force was decreased with the application of the AC external magnetic field, and the decay increased with the amplitude and was almost independent of the frequency.

  1. Microstructure, magnetic and Moessbauer studies on spark-plasma sintered Sm-Co-Fe/Fe(Co) nanocomposite magnets

    Energy Technology Data Exchange (ETDEWEB)

    Rao, N V Rama; Saravanan, P; Gopalan, R; Raja, M Manivel; Rao, D V Sreedhara; Chandrasekaran, V [Defence Metallurgical Research Laboratory, Hyderabad-500 058 (India); Sivaprahasam, D [International Advanced Research Centre for Powder Metallurgy and New Materials Hyderabad-500 005 (India); Ranganathan, R [Saha Institute of Nuclear Physics, Kolkata-700 064 (India)], E-mail: rg_gopy@yahoo.com

    2008-03-21

    Nanocomposite powders comprising Sm-Co-Fe intermetallic phases and Fe(Co) were synthesized by high-energy ball milling and were consolidated into bulk magnets by the spark-plasma sintering (SPS) technique. While the microstructure of the SPS samples was characterized by transmission electron microscopy (TEM), the solubility of Fe in different phases was investigated using Moessbauer spectroscopy. TEM studies revealed that the spark-plasma sintered sample has Sm(Co,Fe){sub 5} as a major phase with Sm{sub 2}(Co,Fe){sub 17}, Sm(Co,Fe){sub 2} and Fe(Co) as secondary phases. The size of the nanocrystalline grains of all these phases was found to be in the range 50-100 nm. The Moessbauer spectra of the as-milled powders exhibited two different subspectra: a sextet corresponding to the Fe phase and a broad sextet associated with the Fe(Co) phase; while that of the SPS sample showed four different subspectra: a sextet corresponding to Fe and other three sextets corresponding to the Fe(Co), Sm(Co,Fe){sub 5} and Sm{sub 2}(Co,Fe){sub 17} phases; these results are in accordance with the TEM observation. Recoil magnetization and reversible susceptibility measurements revealed magnetically single phase behaviour of the SPS magnets.

  2. Milling condition effects on the Nd15 Fe77 B8 powder magnetic properties

    International Nuclear Information System (INIS)

    Landgraf, Fernando J.G.; Missell, Frank P.

    1992-01-01

    As a result of the first part of a study of the development of permanent magnets, an investigation of the effect of milling on the magnetic properties of the alloy Nd 15 Fe 77 B 8 showed differences in efficiency between ball milling and vibration milling, as well as a dependence of the intrinsic coercive field on particle size. The maximum value of the coercive field was obtained for a particle size of 1.7 μm in samples compacted without magnetic orientation. (author)

  3. Structure and performance of anisotropic nanocrystalline Nd-Fe-B magnets fabricated by high-velocity compaction followed by deformation

    Science.gov (United States)

    Zhao, L. Z.; Deng, X. X.; Yu, H. Y.; Guan, H. J.; Li, X. Q.; Xiao, Z. Y.; Liu, Z. W.; Greneche, J. M.

    2017-12-01

    High-velocity compaction (HVC) has been proposed as an effective approach for the fabrication of nanocrystalline Nd-Fe-B magnets. In this work, the effect of powder size on the density of HVCed magnets has been studied and the anisotropic nanocrystalline Nd-Fe-B magnets were prepared by HVC followed by hot deformation (HD). It is found that a proper particle size range is beneficial to high density. The investigations on the microstructure, magnetic domain structure, and hyperfine structure, indicate that the deformed grain structure and the magnetic domain structure with uniform paramagnetic grain boundary phase give good magnetic properties of HVC + HDed magnets. These magnets also have good mechanical and anti-corrosion properties. The results indicate that HVC is not only a near-net-shape, room temperature and binder-free process but is also able to maintain uniform nanostructure and to achieve good magnetic properties in both isotropic and anisotropic magnets. As a result, HVC can be employed as an ideal alternative process for bonding or hot pressing for the conventional MQI, MQII and MQIII magnets.

  4. Metal coordination in the high-temperature leaching of roasted NdFeB magnets with the ionic liquid betainium bis(trifluoromethylsulfonyl)imide

    OpenAIRE

    Orefice, Martina; Binnemans, Koen; Vander Hoogerstraete, Tom

    2018-01-01

    Ionic liquids are largely used to leach metals from primary (ores) and secondary sources (end-of-life products). However, dry ionic liquids with a carboxylic function on the cation have not yet been used to leach metals at temperature above 100 °C and under atmospheric pressure. The ionic liquid betainium bis(trifluoromethylsulfonyl)imide, [Hbet][Tf2N], was used in the dry state to recover neodymium, dysprosium and cobalt from NdFeB magnets and NdFeB production scrap. The magnets and the scra...

  5. Effects of excessive grain growth on the magnetic and mechanical properties of hot-deformed NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Lin, M., E-mail: linm@nimte.ac.c [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, Ningbo 315201 (China); Wang, H.J. [Division of Functional Materials, Central Iron and Steel Research Institute, Beijing 100081 (China); Yi, P.P.; Yan, A.R. [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, Ningbo 315201 (China)

    2010-08-15

    The magnetic and mechanical properties of rare-earth magnets hot-deformed at temperature range 750-950 deg. C have been investigated. The grains tended to grow excessively from dozens of nanometers to several microns at the temperatures above 850 deg. C. The alignment of grains was disrupted by the hot deformation at the high temperatures. The Nd-rich phase was extruded at the temperatures which are higher than 850 deg. C. The Nd-rich phase extrusion resulted in the reduction of density by 1% and the reduction of remanence from 1.42 to 0.72 T. The reduction of grain boundaries caused by flat platelet-shaped grains changing to spherical grains and the weak binding strength among large grains of Nd{sub 2}Fe{sub 14}B phase may be the main reasons for the low mechanical strength of hot-deformed magnets.

  6. High electrical resistivity Nd-Fe-B die-upset magnet doped with eutectic DyF3–LiF salt mixture

    Directory of Open Access Journals (Sweden)

    K. M. Kim

    2017-05-01

    Full Text Available Nd-Fe-B-type die-upset magnet with high electrical resistivity was prepared by doping of eutectic DyF3–LiF salt mixture. Mixture of melt-spun Nd-Fe-B flakes (MQU-F: Nd13.6Fe73.6Co6.6Ga0.6B5.6 and eutectic binary (DyF3–LiF salt (25 mol% DyF3 – 75 mol% LiF was hot-pressed and then die-upset. By adding the eutectic salt mixture (> 4 wt%, electrical resistivity of the die-upset magnet was enhanced to over 400 μΩ.cm compared to 190 μΩ.cm of the un-doped magnet. Remarkable enhancement of the electrical resistivity was attributed to homogeneous and continuous coverage of the interface between flakes by the easily melted eutectic salt dielectric mixture. It was revealed that active substitution of the Nd atoms in neighboring flakes by the Dy atoms from the added (DyF3–LiF salt mixture had occurred during such a quick thermal processing of hot-pressing and die-upsetting. This Dy substitution led to coercivity enhancement in the die-upset magnet doped with the eutectic (DyF3–LiF salt mixture. Coercivity and remanence of the die-upset magnet doped with (DyF3–LiF salt mixture was as good as those of the DyF3-doped magnet.

  7. Increased Efficiency of a Permanent Magnet Synchronous Generator through Optimization of NdFeB Magnet Arrays

    Science.gov (United States)

    Khazdozian, Helena; Hadimani, Ravi; Jiles, David

    2014-03-01

    The United States is currently dependent on fossil fuels for the majority of its energy needs, which has many negative consequences such as climate change. Wind turbines present a viable alternative, with the highest energy return on investment among even fossil fuel generation. Traditional commercial wind turbines use an induction generator for energy conversion. However, induction generators require a gearbox to increase the rotational speed of the drive shaft. These gearboxes increase the overall cost of the wind turbine and account for about 35 percent of reported wind turbine failures. Direct drive permanent magnet synchronous generators (PMSGs) offer an alternative to induction generators which eliminate the need for a gearbox. Yet, PMSGs can be more expensive than induction generators at large power output due to their size and weight. To increase the efficiency of PMSGs, the geometry and configuration of NdFeB permanent magnets were investigated using finite element techniques. The optimized design of the PMSG increases flux density and minimizes cogging torque with NdFeB permanent magnets of a reduced volume. These factors serve to increase the efficiency and reduce the overall cost of the PMSG. This work is supported by a National Science Foundation IGERT fellowship and the Barbara and James Palmer Endowment at the Department of Electrical and Computer Engineering of Iowa State University.

  8. NdFeB magnets for high-power motors

    International Nuclear Information System (INIS)

    Oswald, B.; Soell, M.; Berberich, A.

    1998-01-01

    The use of REM in electric motors especially in the case of servo drives is state of the art today. Whether permanent magnet types SmCo or NdFeB are also suitable for high power main drives has to be decided regarding criteria which apply to high power machines. In this paper operation characteristics of common electric motors and especially those of drives with controlled speed are presented. In the case of electric motors with REM, increased output power and high efficiency at the same time are to be expected in comparison to classical drives. This makes them attractive for a number of applications. However their speed range is restricted for fundamental reasons as normally weakening of field is not possible. It is to be expected that due to their advantages the use of permanent magnet motors for elevated output power also will increase. Besides other forms they can be used also as special design such as e.g. round or flat linear motors. Their power density (force density) makes them attractive for numerous applications in this form. A comparison between permanent magnet motors with superconducting motors made of bulk HTS material gives insight into the wide area of future design of electrical machines. (orig.)

  9. Elevated temperature study of Nd-Fe-B--based magnets with cobalt and dysprosium additions

    International Nuclear Information System (INIS)

    Gauder, D.R.; Froning, M.H.; White, R.J.; Ray, A.E.

    1988-01-01

    This paper discusses the elevated temperature performance of Nd-Fe-B magnets containing 0--15 wt. % cobalt substitutions for iron and 0--10 wt. % dysprosium substitutions for neodymium. Test samples were prepared using conventional powder metallurgy techniques. Elevated temperature hysteresis loop and open-circuit measurements were performed on the samples to investigate irreversible losses and long term aging losses at 150 0 C. Magnets with high amounts of both cobalt and dysprosium exhibited lower losses of coercivity and magnetization. Dysprosium had more influence on the elevated temperature performance of the material than did cobalt

  10. Spacer layer effect and microstructure on multi-layer [NdFeB/Nb]n films

    International Nuclear Information System (INIS)

    Tsai, J.-L.; Yao, Y.-D.; Chin, T.-S.; Kronmueller, H.

    2002-01-01

    Spacer layer effect on multi-layer [NdFeB/Nb] n films has been investigated from the variation of magnetic properties and microstructure of the films. From a HRTEM cross-section view observation, the average grain size of [NdFeB/Nb] n multi-layers was controlled by both annealing temperature and thickness of NdFeB layer. Selected area diffraction pattern indicated that the structure of Nb spacer layer was amorphous. The grain size and coercivity of [NdFeB x /Nb] n films change from 50 nm and 16.7 kOe to 167 nm and 9 kOe for films with x=40 nm, n=10 and x=200 nm, n=2, respectively

  11. Application of spark plasma sintering for fabricating Nd-Fe-B composite

    Science.gov (United States)

    Sivkov, A. A.; Ivashutenko, A. S.; Lomakina, A. A.

    2015-10-01

    Constant magnets are applied in such fields as electric equipment and electric generators with fixed rotor. Rare earth metal neodymium is well known as promising material. Production of magnets by sintering three elements (neodymium, iron and boron) is one the most promising methods. But there are difficulties in choosing the right temperature for sintering and further processing. Structure and properties of the product, consisted of rare earth metals, was analyzed. X-ray analysis of the resulting product and the finished constant magnet was performed. Vickers microhardness was obtained.

  12. Intermediate phases in the hydrogen disproportionated state of NdFeB-type powders

    International Nuclear Information System (INIS)

    Yi, G.; Chapman, J. N.; Brown, D. N.; Harris, I. R.

    2001-01-01

    Transmission electron microscopy studies have been carried out on partially disproportionated NdFeB-type alloys. A new intermediate magnetic (NIM) phase has been identified. Moreover, the lamella structure which subsequently develops from the tetragonal NIM phase comprises a tetragonal NdFe-containing (IL) phase and α-Fe. The experimental data show strong evidence of a well-defined crystallographic relation between both the NIM and lamella phases and between the IL phase and α-Fe. These observations give insight into how crystallographic texture, and hence anisotropy, can be developed in NdFeB-type powders processed by the hydrogenation, disproportionation, desorption, and recombination route. copyright 2001 American Institute of Physics

  13. Computer-aided topological analysis of Nd-Fe-B ternary system

    International Nuclear Information System (INIS)

    Liu, G.; Xu, P.; Zhang, W.

    1993-01-01

    A three-dimensional partially matrixed topological model of the Nd-Fe-B ternary phase diagram has been established based on experimental results assessed comprehensively with the aid of a computer-aided design and graphic and graphics software, AutoCAD (R10), and application programs developed in this work. Vertical sections at 5.88 at.% B, Nd:B = 1:1, Fe-Nd/sub 2/Fe/sub 14/B-Nd, Nd/sub 2/Fe/sub 17/-Nd/sub 2/Fe/sub 7/B/sub 6/ have been cut out from the model and the corresponding phase relationships have been analyzed. Among them, those on the Nd-rich protons of both the sections at 5.88 at.% B and Nd:B = 2:1 and those on the Nd/sub 2/Fe/sub 14/B-Nd section are given for the first time. (author)

  14. Properties of nanoparticles prepared from NdFeB-based compound for magnetic hyperthermia application.

    Science.gov (United States)

    Périgo, E A; Silva, S C; de Sousa, E M B; Freitas, A A; Cohen, R; Nagamine, L C C M; Takiishi, H; Landgraf, F J G

    2012-05-04

    Nanoparticles were prepared from a NdFeB-based alloy using the hydrogen decrepitation process together with high-energy ball milling and tested as heating agent for magnetic hyperthermia. In the milling time range evaluated (up to 10 h), the magnetic moment per mass at H = 1.59 MA m(-1) is superior than 70 A m(2) kg(-1); however, the intrinsic coercivity might be inferior than 20 kA m(-1). The material presents both ferromagnetic and superparamagnetic particles constituted by a mixture of phases due to the incomplete disproportionation reaction of Nd(2)Fe(14)BH(x) during milling. Solutions prepared with deionized water and magnetic particles exposed to an AC magnetic field (H(max) ~ 3.7 kA m(-1) and f = 228 kHz) exhibited 26 K ≤ ΔT(max) ≤ 44 K with a maximum estimated specific absorption rate (SAR) of 225 W kg(-1). For the pure magnetic material milled for the longest period of time (10 h), the SAR was estimated as ~2500 W kg(-1). In vitro tests indicated that the powders have acceptable cytotoxicity over a wide range of concentration (0.1-100 µg ml(-1)) due to the coating applied during milling.

  15. Influence of microstructural change of the interface between Nd2Fe14B and Nd-O phases on coercivity of Nd-Fe-B films by oxidation and subsequent low-temperature annealing

    International Nuclear Information System (INIS)

    Matsuura, Masashi; Tezuka, Nobuki; Sugimoto, Satoshi; Goto, Ryota

    2011-01-01

    This study provides the influence of microstructural change of the interface between Nd 2 Fe 14 B and Nd-O phases on coercivity of Nd-Fe-B thin films during annealing at low temperature (∼350 deg. C). All films were prepared by using ultra high vacuum (UHV) magnetron sputtering, and the Nd-Fe-B layer was oxidized under Ar gas atmosphere (O 2 content; ∼2 Vol.ppm). Then, the films were annealed at 250-350 deg. C under UHV condition. After oxidation, the coercivity of Nd-Fe-B film decreased to around 40% of the coercivity of as-deposited Nd-Fe-B film. The Nd-rich phase changed from α-Nd to amorphous Nd(-O), and the interface of Nd 2 Fe 14 B/Nd(-O) became rough. In the Nd-Fe-B films oxidized and subsequent annealed at 350 deg. C, the coercivity decreased to around 20%. In the films, poly crystalline hcp Nd 2 O 3 phase crystallized in Nd-rich phase, and there were some steps at the surface of Nd 2 Fe 14 B phase contacting with hcp Nd 2 O 3 phase. Regardless of crystal orientation of Nd 2 Fe 14 B, the microstructural changes of the interface described above were observed.

  16. Electrodeposition of amorphous Ni-P coatings onto Nd-Fe-B permanent magnet substrates

    Energy Technology Data Exchange (ETDEWEB)

    Ma, C.B [Department of Chemistry, Yuquan campus, Zhejiang University, Hangzhou 310027 (China); Cao, F.H [Department of Chemistry, Yuquan campus, Zhejiang University, Hangzhou 310027 (China); Zhang, Z. [Department of Chemistry, Yuquan campus, Zhejiang University, Hangzhou 310027 (China)]. E-mail: eaglezzy@zjuem.zju.edu.cn; Zhang, J.Q [Department of Chemistry, Yuquan campus, Zhejiang University, Hangzhou 310027 (China); State Key Laboratory for Corrosion and Protection of Metals, Institute of Metal Research, The Chinese Academy of Sciences, Shenyang 110016 (China)

    2006-12-15

    Decorative and protective Ni-P amorphous coatings were electroplated onto NdFeB permanent magnet from an ortho-phosphorous acid contained bath. The influences of the main electroplating technological parameters including current density, bath pH, bath temperature and H{sub 3}PO{sub 3} on the structure and chemical composition of Ni-P coatings were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques in conjunction with X-ray diffraction (XRD), scanning transmission electron microscopy (SEM) and X-ray energy-dispersive spectrometry (EDX). The optimized amorphous Ni-P coated NdFeB can stand for ca. 180 h against neutral 3.0 wt.% NaCl salt spray without any pitting corrosion. Meanwhile, the results also showed that large phosphorous content is the precondition for Ni-P coatings to possess the amorphous structure, but too much high phosphorous content can damage the amorphous structure due to the separation of superfluous P from Ni{sub 2}P/Ni{sub 3}P and the resultant formation of multi-phase coatings (such as Ni{sub 2}P-P)

  17. Effect of boron addition on the magnetic properties of the Fe-Nd-Al alloys prepared by suction casting

    International Nuclear Information System (INIS)

    Bai, Q.; Xu, H.; Tan, X.H.; Zhang, S.Y.

    2007-01-01

    The microstructure and magnetic properties of the Fe-Nd-Al alloys prepared by suction casting with boron addition have been investigated. The increasing boron content in the Fe-Nd-Al alloys significantly increases the intrinsic coercivity ( i H c ) and decreases the proportion of the amorphous phase. The magnetization at the maximum applied field (σ ' s ) of the Fe-Nd-Al-B alloys decreases, while the coercivity increases markedly after annealing. The high intrinsic coercivity is due to the presence of the Nd 2 Fe 14 B phase

  18. The practical limits for enhancing magnetic property combinations for bulk nanocrystalline NdFeB alloys through Pr, Co and Dy substitutions

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z.W. [Department of Engineering Materials, University of Sheffield, Mappin Street, Sheffield S1 3JD (Singapore)]. E-mail: phylz@nus.edu.sg; Davies, H.A. [Department of Engineering Materials, University of Sheffield, Mappin Street, Sheffield S1 3JD (Singapore)

    2007-06-15

    Pr, Co and Dy additions have been employed to improve the combinations of magnetic properties for nanocrystalline Nd {sub x} Fe{sub 94-} {sub x} B{sub 6} melt spun alloys. The dependences of the magnetic properties on the solute element concentrations have been extensively investigated and the relationships between the measured remanence, maximum energy product (BH){sub max} and intrinsic coercivity for several compositional series are discussed. The composition ranges for these elemental substitutions which can be used to achieve the highest values of (BH){sub max} are identified. It is found that, when we employ individual or combined substitutions of Pr and Dy for Nd and Co for Fe in NdFeB alloys with various RE:Fe ratios, the practical limit of (BH){sub max} lies in the range {approx}160-180 kJ/m{sup 3}, combined with a coercivity in the range {approx}400-800 kA/m.

  19. The role of dysprosium on the structural and magnetic properties of (Nd{sub 1−x}Dy{sub x}){sub 2}Fe{sub 14}B nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Rahimi, Hamed; Ghasemi, Ali, E-mail: ali13912001@yahoo.com; Mozaffarinia, Reza; Tavoosi, Majid

    2017-02-15

    In current work, Nd2Fe14B nanoparticles was synthesized by sol-gel method. Dysprosium powders were added into Nd2Fe14B nanoparticles by mechanical alloying process in order to enhancement of coercivity. The phase analysis, structure, and magnetic properties of annealed (Nd{sub 1−x}Dy{sub x}){sub 2}Fe{sub 14}B nanoparticles with different Dy-content (x=0.1, 0.2, 0.3, 0.4, 0.5, 0.6) were investigated by employing X-ray diffraction, X-ray photoelectron spectroscopy, energy dispersive spectroscopy, field emission scanning electron microscope, transmission electron microscope and vibrating sample magnetometer techniques. The results showed that with an increase in Dy amounts, the coercivity of particles increased from 2.9 kOe to 13.4 kOe and then decreased to 5.6 kOe. By adding an optimum amount of Dy (x=0.4), the coercivity was significantly increased from 2.9 kOe to 13.4 kOe. The average particle size of annealed (Nd{sub 1−x}Dy{sub x}){sub 2}Fe{sub 14}B nanoparticles was below 10 nm. Magnetization reversal studies indicate that the coercivity of milled and annealed (Nd{sub 1−x}Dy{sub x}){sub 2}Fe{sub 14}B nanoparticles is controlled by the nucleation of reversed magnetic domains. The experimental results in the angular dependence of coercivity for (Nd{sub 1−x}Dy{sub x}){sub 2}Fe{sub 14}B permanent magnets showed that the normalized coercivity of the permanent magnets H{sub c}(θ)/H{sub c}(0) increases from 1 to about 1.2–1.5 with increasing θ from 0 to about π/3, for x=0.4–0.6. - Highlights: • Dy was added to Nd{sub 2}Fe{sub 14}B nanoparticles to improve the coercivity. • A maximum squareness ratio of 0.99 was obtained. • The average particle size decreased with an increase in Dy-content.

  20. Microstructure and magnetic properties of highly textured Nd-Fe-B films grown on Ta (1 0 0)

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, A.R. [IFW Dresden, Institute for Metallic Materials, Helmholtzstr.20, D-01069 Dresden (Germany)]. E-mail: a.kwon@ifw-dresden.de; Hannemann, U. [IFW Dresden, Institute for Metallic Materials, Helmholtzstr.20, D-01069 Dresden (Germany); Neu, V. [IFW Dresden, Institute for Metallic Materials, Helmholtzstr.20, D-01069 Dresden (Germany); Faehler, S. [IFW Dresden, Institute for Metallic Materials, Helmholtzstr.20, D-01069 Dresden (Germany); Schultz, L. [IFW Dresden, Institute for Metallic Materials, Helmholtzstr.20, D-01069 Dresden (Germany)

    2005-04-15

    Hard magnetic Nd-Fe-B films were deposited by pulsed laser deposition on a combined Cr/Ta buffer layer on single crystalline MgO(1 0 0) substrates. At suitable temperatures this system of substrate and buffers allows epitaxial growth of the Nd{sub 2}Fe{sub 14}B phase with the c-axis pointing out-of-plane. The films exhibit coercivities up to 1.3 T. The in-plane to out-of-plane remanence ratio between 560 deg. C and 600 deg. C is as low as 0.1. Using this buffer system a moderate substrate temperature of 420 deg. C is sufficient to deposit films with an out-of-plane coercivity above 1 T.

  1. Microstructure and magnetic properties of highly textured Nd-Fe-B films grown on Ta (1 0 0)

    International Nuclear Information System (INIS)

    Kwon, A.R.; Hannemann, U.; Neu, V.; Faehler, S.; Schultz, L.

    2005-01-01

    Hard magnetic Nd-Fe-B films were deposited by pulsed laser deposition on a combined Cr/Ta buffer layer on single crystalline MgO(1 0 0) substrates. At suitable temperatures this system of substrate and buffers allows epitaxial growth of the Nd 2 Fe 14 B phase with the c-axis pointing out-of-plane. The films exhibit coercivities up to 1.3 T. The in-plane to out-of-plane remanence ratio between 560 deg. C and 600 deg. C is as low as 0.1. Using this buffer system a moderate substrate temperature of 420 deg. C is sufficient to deposit films with an out-of-plane coercivity above 1 T

  2. Improvement of the corrosion resistance on Nd-Fe-B magnet with nickel plating

    International Nuclear Information System (INIS)

    Minowa, T.; Yoshikawa, M.; Honshima, M.

    1989-01-01

    The authors describe the corrosion-resistant test humidity test (80 0 C, 90%R.H.) autoclave test (120 0 C, 2atm, saturated with water vapor), salt spray test (35 0 C, 5% NaCl) performed on the sintered Nd magnet treated with nickel plating. Al ion-plating and without coating were also exposed to the corrosion test. After the specified periods of corrosion test, the permanent flux loss of the re-magnetized sample was measured. The changes in the appearance were also observed

  3. Preparation and soft magnetic properties of spark plasma sintered compacts based on Fe–Si–B glassy powder

    Energy Technology Data Exchange (ETDEWEB)

    Neamţu, B.V., E-mail: bogdan.neamtu@stm.utcluj.ro [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Marinca, T.F.; Chicinaş, I. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Isnard, O. [Institut Néel, CNRS/University Joseph Fourier, BP 166, 38042 Grenoble Cédex 9 (France); Popa, F. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania); Păşcuţă, P. [Physics and Chemistry Department Technical University of Cluj-Napoca, 400614 Cluj-Napoca (Romania)

    2014-07-05

    Highlights: • Amorphous powder of Fe{sub 75}Si{sub 20}B{sub 5} (at.%) was prepared by wet mechanical alloying. • Spark plasma sintering was used for compaction of amorphous Fe{sub 75}Si{sub 20}B{sub 5} powder. • Increasing SPS time/temperature leads to improvement of AC/DC compacts properties. - Abstract: Amorphous powder of Fe{sub 75}Si{sub 20}B{sub 5} (at.%) was prepared by wet mechanical alloying route using benzene as surfactant. The amorphous phase is obtained after 60 h of milling. Structural, morphological, and thermal characteristics were investigated. The as-milled powder consists in micrometric particles with a mean diameter of 10.4 μm which are formed by the agglomeration of smaller particles. The amorphous powder is thermally stable up to the temperature of 490 °C. Spark plasma sintered compacts were prepared from the amorphous powders at sintering temperatures of 800, 850 and 900 °C. The phases formation and their evolution was investigated by X-ray diffraction technique showing that Fe{sub 3}Si and Fe{sub 2}B are the main phases formed during the spark plasma sintering process. Fe{sub 75}Si{sub 20}B{sub 5} (at.%) samples in the form of a ring were investigated in DC and AC magnetization regime. It was found that the boride phase formation (during sintering) and the low density of the compacts affect the magnetic properties of the compacts. In addition, a superficial contamination of the compacts with carbon (a layer of 2–3 μm) was evidenced, contributing thus to their soft magnetic deterioration. Increasing of the saturation induction, maximum relative permeability and initial relative permeability was observed by increasing both sintering temperature and time. It was generally observed that the compacts with high density have higher total core losses at high frequency.

  4. The effect of temperature on the magnetization reversal mechanism in sintered PrFeB

    International Nuclear Information System (INIS)

    Crew, D. C.; Lewis, L. H.; Welch, D. O.; Pourarian, F.

    2000-01-01

    To understand the effects of nucleation fields and intergranular dipolar interactions on the magnetization reversal mechanism, recoil curves from the major hysteresis loop have been measured on a sample of sintered PrFeB as a function of temperature from 150 to 300 K. At room temperature the reversible magnetization behavior indicates a reversal mechanism of nucleation of domain walls whose motion after nucleation is resisted by dipolar fields. As the temperature is reduced, the coercivity, and hence the nucleation field, is observed to increase while the dipolar fields, dependent on microstructure and saturation magnetization, remain approximately constant. These temperature-dependent changes in the relative magnitudes of the dipolar field and nucleation field cause the reversible magnetization behavior to change from domain wall motion to rotation. This change in behavior is attributed to the supposition that at temperatures where the nucleation field exceeds the dipolar field, once nucleated, domain walls are swept out of the material. (c) 2000 American Institute of Physics

  5. (SiC/AlN)2 multilayer film as an effective protective coating for sintered NdFeB by magnetron sputtering

    Science.gov (United States)

    You, Yu; Li, Heqin; Huang, Yiqin; Tang, Qiong; Zhang, Jing; Xu, Jun

    2017-08-01

    SiC/AlN and (SiC/AlN)2 multilayer films with a well-arranged bilayer structure and a four-layer structure are prepared respectively on NdFeB substrates by a magnetron sputtering method. Crystal phase and microstructures of the SiC/AlN and (SiC/AlN)2 films are investigated using x-ray diffraction (XRD), field-emission scanning electron microscope (FESEM) and atomic force microscope (AFM). It is observed that the surface of the (SiC/AlN)2 four-layer film is much denser and smoother than that of the SiC/AlN bilayer film. Corrosion behaviors of the NdFeB substrates coated with SiC/AlN and (SiC/AlN)2 films as well as the bare NdFeB substrate are evaluated by potentiodynamic polarization curve tests. It is revealed that the lateral growth structures developed in interfaces are favorable for an enhanced corrosion resistance. Corrosion current densities of the (SiC/AlN)2 coated NdFeB measured in acid, alkali and salt solutions are 2.796  ×  10-9, 3.65  ×  10-6, and 2.912  ×  10-6 A cm-2, respectively, which are much lower than those of the bare NdFeB and the SiC/AlN coated NdFeB.

  6. The fluctuation field and anomalous magnetic viscosity in commercial NdFeB alloys, AlNiCo and the bulk amorphous ferromagnets Nd{sub 60}Fe{sub 30}Al{sub 10} and Nd{sub 60}Fe{sub 20}Co{sub 10}Al{sub 10}

    Energy Technology Data Exchange (ETDEWEB)

    Collocott, S.J. [CSIRO Materials Science and Engineering, Lindfield, NSW 2070 (Australia)], E-mail: stephen.collocott@csiro.au; Dunlop, J.B. [CSIRO Materials Science and Engineering, Lindfield, NSW 2070 (Australia)

    2008-08-15

    The fluctuation field, H{sub f}, is a useful parameter for characterising any ferromagnetic material that displays hysteresis, as it is a measure of the thermally activated rate processes that govern magnetisation reversals. Anomalous magnetic viscosity, i.e. nonmonotonic behaviour of the time dependent magnetisation, where the magnetisation is seen to increase, reach a peak, and then decrease, has been observed on both the upper and lower branches of minor loops or recoil curves in some ferromagnetic materials. Parameters relevant to the Preisach model are discussed as to their usefulness in predicting anomalous magnetic viscosity in ferromagnetic materials. This is done with reference to measurements of H{sub f} and the time dependent magnetisation in commercial NdFeB alloys, AlNiCo and the bulk amorphous ferromagnets Nd{sub 60}Fe{sub 30}Al{sub 10} and Nd{sub 60}Fe{sub 20}Co{sub 10}Al{sub 10}.

  7. Commercial-scale recycling of NdFeB-type magnets with grain boundary modification yields products with 'designer properties' that exceed those of starting materials.

    Science.gov (United States)

    Zakotnik, M; Tudor, C O

    2015-10-01

    NdFeB-type magnets dominate the market for high performance magnetic materials, yet production of 'virgin' magnets via mining is environmentally, financially and energetically costly. Hence, interest is growing in 'magnet to magnet' recycling schemes that offer the potential for cheaper, more environmentally-friendly solutions to the world's growing appetite for rare-earth based magnetic materials. Unfortunately, previously described recycling processes only partially capitalise on this potential, because the methods described to date are limited to 'laboratory scale' or operate only under ideal conditions and result in products that fail to recapture the coercivity of the starting, scrap materials. Herein, we report a commercial scale process (120 kg batches) that completely recovers the properties of the starting scrap magnets. Indeed, 'grain boundary modification', via careful addition of a proprietary mix of blended elements, produces magnets with 'designer properties' that can exceed those of the starting materials and can be closely tailored to meet a wide variety of end-user applications, including high-coercivity (>2000 kA/m), sintered magnets suitable for motor applications. Copyright © 2015 Elsevier Ltd. All rights reserved.

  8. Magnetic and microstructural investigation of high-coercivity net-shape Nd–Fe–B-type magnets produced from spark-plasma-sintered melt-spun ribbons blended with DyF{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Žagar, Kristina, E-mail: kristina.zagar@ijs.si; Kocjan, Andraž; Kobe, Spomenka

    2016-04-01

    Nanostructured Nd–Fe–B-type materials produced by melt-spinning (MS) are used in a variety of applications in the electronics, automotive, and sensor industries. The very rapid MS process leads to flake-like powders with metastable, nanoscale, Nd{sub 2}Fe{sub 14}B grains. These powders are then formed into net-shaped, isotropic, polymer-bonded magnets, or they are hot formed into fully dense, metallic magnets that are isotropic and anisotropic. These fully dense magnets are usually produced with a conventional hot press without the inclusion of additives prior to the hot pressing. As a result, their properties, particularly the coercivity (H{sub ci}), are insufficient at automotive-relevant temperatures of 100–150 °C since the material H{sub ci} has a large temperature coefficient. In this study, we instead add a thin layer of DyF{sub 3} to the melt-spun ribbons prior to their hot consolidation in order to enhance the coercivity through a diffusion-based, partial substitution of the Nd by Dy. This is accomplished by applying extremely rapid, spark-plasma sintering to minimize any growth of the nanoscale Nd{sub 2}Fe{sub 14}B grains during consolidation. The result is a very high-coercivity magnet with drastically reduced amounts of heavy rare earths that is suitable for high-temperature applications. This work clearly demonstrates how rapidly formed, metastable states can provide us with properties that are unobtainable with conventional techniques. - Highlights: • We produced high coercivity magnets with drastically reduced amounts of HRE. • Microstructural analysis was conducted of the “free” and “wheel” side of Dy-treated Nd{sub 2}Fe{sub 14}B ribbons. • Dy-diffusion mechanism into ribbons depending on processing parameters is shown.

  9. Anomalous magnetic aftereffect and thermal remagnetization in melt-spun Nd4 Fe77 B19 permanent magnets

    International Nuclear Information System (INIS)

    Mueller, K.H.; Eckert, D.; Handstein, A.; Wolf, M.; Collocott, S.; Andrikidis, C.

    1996-01-01

    Usually measurements of the magnetic after effect in permanent magnet materials are performed on the major demagnetization curve. In this investigation, however, we measured the time dependence of magnetization of the spring magnet Nd 4 Fe 77 B 19 for different magnetic pre histories. The measurements were done with SQUID magnetometers. Depending on the magnetic pre history the magnetic viscosity S can be positive as well as negative, even for the same 'coordinate' (J,H), i.e. the system does not always move directly towards the thermal equilibrium state. In particular the samples spontaneously remagnetize after being field demagnetized. The driving force for this effect may be similar as that for thermal remagnetization. For certain magnetic pre histories the magnetization J (t) depends non-monotonically on time t, i.e. it can not always be described by a formula S 1 n(1 + t/t o ). Similar effects observed for αFe, many years ago, have been called anomalous aftereffect. These observations were attributed to the reversible aftereffect associated with the diffusion of C-atoms in α-Fe. However, the reversible aftereffect is not typical for permanent magnet materials. THe anomalous aftereffect found in our investigation as well as the effects of spontaneous remagnetization will be explained in terms of magnetic interactions in the material. (author)

  10. Single step preparation of NdFeB alloy by magnesiothermic reduction-diffusion process

    International Nuclear Information System (INIS)

    Singha, Vinay Kant; Surendranathana, A.O.; John Berchmans, L.

    2014-01-01

    Magnesiothermic reduction is a new approach to produce the NdFeB alloy on a commercial scale. Similar studies were conducted for the preparation of LaNi 5 and SmCo 5 using magnesium as the reductant. In the present investigation NdFeB Hard magnetic bulk materials were synthesized by metallothermic 'Reduction – Diffusion (R-D) Process' using Magnesium as a reductant. For this process oxide precursors of Nd, Fe and B were blended with flux (LiCl/CaCl 2 ) and Mg chips were sandwiched in alternate layers. Thermal analysis (TGA/DTA) was carried out to find the dissociation and decomposition temperature of the reactants. The phase analysis, structure, and elemental composition were assessed by X-ray diffraction (XRD) and electron dispersive spectrometry (EDS). The infrared (IR) spectra were recorded by Fourier transform infrared spectrometer (FTIR). The morphological features and particle size was assessed by scanning electron microscope (SEM). The magnetic behaviour of the alloy was assessed using electron paramagnetic resonance (EPR) and vibratory sample magnetometer (VSM). From these studies it has been concluded that the NdFeB magnetic particles can be prepared using magnesium as the reductant. The process is faster and consumes very less amount of energy for the completion as compared to conventional calciothermic reduction process. Traces of MgO were detected in the alloy which increases the perpendicular anisotropy, thus increasing the coercivity of the material

  11. Cold compaction behavior of nano-structured Nd-Fe-B alloy powders prepared by different processes

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Xiaoya [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Hu, Lianxi, E-mail: hulx@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wang, Erde [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2013-02-25

    Graphical abstract: Relative density enhancement and nanocrystallization of Nd{sub 2}Fe{sub 14}B phase are two major effective means to improve magnetic properties. Since the matrix Nd{sub 2}Fe{sub 14}B phase in the starting Nd-Fe-B alloy can be disproportionated into a nano-structured mixture of NdH{sub 2.7}, Fe{sub 2}B, and {alpha}-Fe phases during mechanical milling in hydrogen. It is thus important to study the densification behavior of nanocrystalline powders to evaluate and predict the cold compactibility of powders. By comparison with the as milled as well as melt-spun Nd{sub 16}Fe{sub 76}B{sub 8} alloy powders, we find that the as-disproportionated Nd{sub 16}Fe{sub 76}B{sub 8} alloy powder exhibits the best cold compactibility. As evident from the illustration presented below, compaction parameters (representing the powder compactibility) have been determined by fitting density-pressure data with double logarithm compaction equation. Densification mechanisms involved during cold compaction process are clarified in our work by referring to microstructure observation of samples prepared by various methods. As a result, highly densified green magnet compact can be obtained by cold pressing of as-disproportionated NdFeB alloy powders. Highlights: Black-Right-Pointing-Pointer Nano-structured disproportionated Nd-Fe-B alloy powders by mechanical milling in hydrogen. Black-Right-Pointing-Pointer Highly densified green magnet compact by cold pressing of as-disproportionated Nd-Fe-B alloy powders. Black-Right-Pointing-Pointer Density-pressure data fitted well by an empirical powder compaction model. Black-Right-Pointing-Pointer As-disproportionated powder showed better compactibility than as milled and melt-spun counterparts. Black-Right-Pointing-Pointer The effects of physical properties on powder compactibility and densification mechanisms are clarified. - Abstract: The compaction behavior of nano-structured Nd{sub 16}Fe{sub 76}B{sub 8} (atomic ratio) alloy

  12. Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Martins, Emerson Alves

    2009-01-01

    Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase (ψ). Treatment with silane, cerium, sam, Cr 6 + , tricationic phosphate followed by bath of chromium trioxide and in NaH 2 PO 4 solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH 2 PO 4 solution for 24 hours pH=3.8 was the

  13. Observation of spin-wave dispersion in Nd-Fe-B magnets using neutron Brillouin scattering

    International Nuclear Information System (INIS)

    Ono, K.; Inami, N.; Saito, K.; Takeichi, Y.; Kawana, D.; Yokoo, T.; Itoh, S.; Yano, M.; Shoji, T.; Manabe, A.; Kato, A.; Kaneko, Y.

    2014-01-01

    The low-energy spin-wave dispersion in polycrystalline Nd-Fe-B magnets was observed using neutron Brillouin scattering (NBS). Low-energy spin-wave excitations for the lowest acoustic spin-wave mode were clearly observed. From the spin-wave dispersion, we were able to determine the spin-wave stiffness constant D sw (100.0 ± 4.9 meV.Å 2 ) and the exchange stiffness constant A (6.6 ± 0.3 pJ/m)

  14. Performance enhancement of NdFeB nanoflakes prepared by surfactant-assisted ball milling at low temperature by using different surfactants

    Science.gov (United States)

    An, Xiaoxin; Jin, Kunpeng; Wang, Fang; Fang, Qiuli; Du, Juan; Xia, Weixing; Yan, Aru; Liu, J. Ping; Zhang, Jian

    2017-02-01

    Hard magnetic NdFeB submicron and nanoflakes were successfully prepared by surfactant-assisted ball milling at room temperature (SABMRT) and low temperature (SABMLT) by using oleic acid (OA), oleylamine (OLA) and trioctylamine (TOA) as surfactant, respectively. Among the surfactants used, OA and OLA have similar effects on the morphology of the NdFeB nanoflakes milled at both room and low temperature. In the case of TOA, irregular micron-sized particles and submirco/nanoflakes were obtained for the NdFeB powders prepared by SABMRT and SABMLT, respectively. Samples prepared by SABMLT show better crystallinity and better degree of grain alignment than that prepared by SABMRT with the same surfactant. Comparing with the samples milled at RT, higher coercivity and larger remanence ratio were achieved in the NdFeB samples prepared at LT. The amounts of residual surfactants in final NdFeB powders were also calculated, which reveals that the final NdFeB powders milled at LT possess lower amount of residual surfactants than those milled at RT. It was found that lowering milling temperature of SABM would be a promising way for fabricating permanent magnetic materials with better hard magnetic properties.

  15. Study of Magnetic Properties on the Corrosion Behavior and Influence of Temperature in Permanent Magnet (Nd-Fe-B) Used in PMSM

    OpenAIRE

    N. Yogal; C. Lehrmann

    2014-01-01

    The use of permanent magnets (PM) is increasing in permanent magnet synchronous machines (PMSM) to fulfill the requirements of high efficiency machines in modern industry. PMSM are widely used in industrial applications, wind power plants and the automotive industry. Since PMSM are used in different environmental conditions, the long-term effect of NdFeB-based magnets at high temperatures and their corrosion behavior have to be studied due to the irreversible loss of magn...

  16. A (Nd, Zr(Fe, Co11.5Ti0.5Nx compound as a permanent magnet material

    Directory of Open Access Journals (Sweden)

    S. Suzuki

    2014-11-01

    Full Text Available We studied NdFe11TiNx compounds as permanent magnet materials. The (Nd0.7,Zr0.3(Fe0.75Co0.2511.5Ti0.5N0.52 powder that contained a limited amount of the α-(Fe, Co phase shows fairly good magnetic properties, such as a saturation polarization (Js of 1.68 T and an anisotropic field (Ha of 2.88 (Law of approach to saturation – 4.0 MA/m (Intersection of magnetization curves. Both properties are comparable to those of the Nd2Fe14B phase.

  17. Structural and magnetic studies on spark plasma sintered SmCo{sub 5}/Fe bulk nanocomposite magnets

    Energy Technology Data Exchange (ETDEWEB)

    Rama Rao, N.V. [Defence Metallurgical Research Laboratory, Hyderabad 500 058 (India); Gopalan, R. [Defence Metallurgical Research Laboratory, Hyderabad 500 058 (India)]. E-mail: rg_gopy@yahoo.com; Manivel Raja, M. [Defence Metallurgical Research Laboratory, Hyderabad 500 058 (India); Chandrasekaran, V. [Defence Metallurgical Research Laboratory, Hyderabad 500 058 (India); Chakravarty, D. [International Advanced Research Centre for Powder Metallurgy and New Materials, Hyderabad 500 005 (India); Sundaresan, R. [International Advanced Research Centre for Powder Metallurgy and New Materials, Hyderabad 500 005 (India); Ranganathan, R. [Saha Institute of Nuclear Physics, Kolkata 700 064 (India); Hono, K. [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305 0047 (Japan)

    2007-05-15

    SmCo{sub 5}+xwt% Fe (x=0, 5 and 10) nanocomposite powders were synthesized by mechanical milling and were consolidated into bulk shape by spark plasma sintering (SPS) technique. The evolution of structure and magnetic properties were systematically investigated in milled powders as well as in SPS samples. A maximum coercivity of 8.9kOe was achieved in spark plasma sintered SmCo{sub 5}+5wt% Fe sample. The exchange spring interaction between the hard and soft magnetic phases was evaluated using {delta}M-H measurements and the analysis revealed that the SPS sample containing 5wt% Fe had a stronger exchange coupling between the magnetic phases than that of the sample with10wt% Fe.

  18. Study on magnetic properties of (Nd{sub 0.8}Ce{sub 0.2}){sub 2−x}Fe{sub 12}Co{sub 2}B (x = 0–0.6) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tan, G.S.; Xu, H., E-mail: huixu8888@shu.edu.cn; Yu, L.Y.; Tan, X.H.; Zhang, Q.; Gu, Y.; Hou, X.L.

    2017-09-01

    Highlights: • (Nd{sub 0.8}Ce{sub 0.2}){sub 2−x}Fe{sub 12}Co{sub 2}B alloys are prepared by melt-spinning method with simultaneously decreasing of Nd, Ce concentration. • The magnetic properties B{sub r}, (BH){sub max} and squareness are all improved with an appropriate reduction of Nd, Ce concentration. • Magnetic field heat treatment offers a significant improvement in B{sub r}, (BH){sub max} and squareness. - Abstract: In the present work, (Nd{sub 0.8}Ce{sub 0.2}){sub 2−x}Fe{sub 12}Co{sub 2}B (x = 0–0.6) permanent alloys are prepared by melt-spinning method. The hard magnetic properties of (Nd{sub 0.8}Ce{sub 0.2}){sub 2−x}Fe{sub 12}Co{sub 2}B (x = 0–0.6) alloys annealed at optimum temperatures have been investigated systematically. Depending on the Nd, Ce concentration, the maximum energy product ((BH){sub max}) and remanence (B{sub r}) increase gradually with x in the range of 0 ≤ x ≤ 0.4, whereas decrease gradually in the alloys with 0.4 < x ≤ 0.6. It is found that the optimum magnetic properties are obtained at x = 0.4: H{sub ci} = 4.9 kOe, B{sub r} = 10.1 kG, (BH){sub max} = 13.7 MGOe. Specifically, magnetic field heat treatment below the Curie temperature is applied for (Nd{sub 0.8}Ce{sub 0.2}){sub 1.6}Fe{sub 12}Co{sub 2}B (x = 0.4) annealed ribbons. The magnetic properties B{sub r}, (BH){sub max} and squareness are all enhanced after the magnetic field heat treatment. The (BH){sub max} shows a substantial increase from 13.7 MGOe to 16.0 MGOe after the heat treatment at 623 K with a magnetic field of 1 T, which gets 17% improvement compared with that of the sample without a magnetic field heat treatment. We demonstrate that the magnetic field heat treatment plays a certain role in the magnetization reversal behavior and can improve the microstructure of (Nd{sub 0.8}Ce{sub 0.2}){sub 1.6}Fe{sub 12}Co{sub 2}B alloy.

  19. Unsupervised Data Mining in nanoscale X-ray Spectro-Microscopic Study of NdFeB Magnet.

    Science.gov (United States)

    Duan, Xiaoyue; Yang, Feifei; Antono, Erin; Yang, Wenge; Pianetta, Piero; Ermon, Stefano; Mehta, Apurva; Liu, Yijin

    2016-09-29

    Novel developments in X-ray based spectro-microscopic characterization techniques have increased the rate of acquisition of spatially resolved spectroscopic data by several orders of magnitude over what was possible a few years ago. This accelerated data acquisition, with high spatial resolution at nanoscale and sensitivity to subtle differences in chemistry and atomic structure, provides a unique opportunity to investigate hierarchically complex and structurally heterogeneous systems found in functional devices and materials systems. However, handling and analyzing the large volume data generated poses significant challenges. Here we apply an unsupervised data-mining algorithm known as DBSCAN to study a rare-earth element based permanent magnet material, Nd 2 Fe 14 B. We are able to reduce a large spectro-microscopic dataset of over 300,000 spectra to 3, preserving much of the underlying information. Scientists can easily and quickly analyze in detail three characteristic spectra. Our approach can rapidly provide a concise representation of a large and complex dataset to materials scientists and chemists. For example, it shows that the surface of common Nd 2 Fe 14 B magnet is chemically and structurally very different from the bulk, suggesting a possible surface alteration effect possibly due to the corrosion, which could affect the material's overall properties.

  20. Unsupervised Data Mining in nanoscale X-ray Spectro-Microscopic Study of NdFeB Magnet

    Science.gov (United States)

    Duan, Xiaoyue; Yang, Feifei; Antono, Erin; Yang, Wenge; Pianetta, Piero; Ermon, Stefano; Mehta, Apurva; Liu, Yijin

    2016-09-01

    Novel developments in X-ray based spectro-microscopic characterization techniques have increased the rate of acquisition of spatially resolved spectroscopic data by several orders of magnitude over what was possible a few years ago. This accelerated data acquisition, with high spatial resolution at nanoscale and sensitivity to subtle differences in chemistry and atomic structure, provides a unique opportunity to investigate hierarchically complex and structurally heterogeneous systems found in functional devices and materials systems. However, handling and analyzing the large volume data generated poses significant challenges. Here we apply an unsupervised data-mining algorithm known as DBSCAN to study a rare-earth element based permanent magnet material, Nd2Fe14B. We are able to reduce a large spectro-microscopic dataset of over 300,000 spectra to 3, preserving much of the underlying information. Scientists can easily and quickly analyze in detail three characteristic spectra. Our approach can rapidly provide a concise representation of a large and complex dataset to materials scientists and chemists. For example, it shows that the surface of common Nd2Fe14B magnet is chemically and structurally very different from the bulk, suggesting a possible surface alteration effect possibly due to the corrosion, which could affect the material’s overall properties.

  1. Process and magnetic properties of cold pressed Ne Fe B bonded magnets

    International Nuclear Information System (INIS)

    Rodrigues, DAniel; Concilio, Gilberto Vicente; Landgraf, Fernando Jose Gomes; Zanchetta, Antonio Carlos

    1996-01-01

    Bonded magnets are polymer composites based on a mixture of a hard magnetic powder and a polymer. This mixture is processed as a traditional powder metallurgy material, cold pressed, or like a thermoplastic material, by injection molding. The polymeric phase to a large extent determines the mechanical properties of the composite, while magnetic powder determines its magnetic properties. They are less expensive and easier to produce, specially in the case of high complexity parts. This paper presents the relationship between process variables and magnetic properties of cold pressed Nd Fe B bonded magnets produced from melt spun flakes mixed with thermosetting resins. The experiments were done using Statistical Design of Experiments. The variables investigates were: uniaxial compaction pressure, binder type; binder content; size of Nd Fe B particles; addition of lubricant; and addition of small quantities of magnetic additives, particles of ferrites, iron, or alnico. (author)

  2. Characterisation of the aqueous corrosion process in NdFeB melt spun ribbon and MQI bonded magnets

    Science.gov (United States)

    McCain, Stephen

    A major factor limiting the use and longevity of rare earth based magnetic materials is their susceptibility to aqueous corrosion and associated detrimental effects upon the magnetic properties of the material. This process was investigated through a combination of exposure to simulated environmental conditions and hydrogen absorption/desorption studies (HADS) in conjunction with magnetic characterisation. This study utilises NdFeB MQP-B melt-spun ribbon manufactured by Magnequench, in the form of MQI bonded magnets and also in its unbonded state as MQ powder. Specifically, it was concerned with how effective a variety of bonding media (epoxy resin,PTFE, zinc) and surface coatings (PTFE, Qsil, zinc LPPS, Dex-Cool) were at limiting the impact of aqueous corrosion in MQI bonded magnets. To characterise the effect of hydrogen absorption upon the magnetic properties of the MQP-B, hydrogen uptake was induced followed by a series of outgassing heat treatments with subsequent magnetic characterisation accompanied by HADS techniques performed after each outgas. This allowed comparisons to be made between the effects of aqueous corrosion process and hydrogen absorption upon the magnetic properties of the alloy.. This study has clearly demonstrated the link between the abundance of environmental moisture and rate of Hci losses in MQI bonded magnets. In addition to this the key mechanism responsible for the degradation of magnetic properties has been identified. These losses have been attributed to the absorption of hydrogen generated by the dissociation of water in the presence of NdFeB during the aqueous corrosion process. It has been shown that the use of a bonding media that is impermeable to water can limit the effects of aqueous corrosion by limiting water access to the Magnequench particles (MQP) and also the positive effects of the use of suitable surface coatings has been shown to be effective for the same reason..

  3. Material Flow Analysis of NdFeB magnets for Denmark: A comprehensive waste flow sampling and analysis approach

    DEFF Research Database (Denmark)

    Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter

    2014-01-01

    for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, Material Flow Analysis (MFA) has been carried out to perform the detailed mapping...

  4. Synthesis and magnetic properties of Ta/NdFeB-based composite microwires

    Energy Technology Data Exchange (ETDEWEB)

    Szary, P., E-mail: philipp.szary@uni.lu; Périgo, E. A.; Michels, A. [Physics and Materials Science Research Unit, University of Luxembourg, 162 Avenue de la Faïencerie, L-1511 Luxembourg, Grand Duchy of Luxembourg (Luxembourg); Luciu, I.; Duday, D.; Wirtz, T.; Choquet, P. [Science and Analysis of Materials (SAM), Centre de Recherche Public—Gabriel Lippmann, 41, rue du Brill, L-4422 Belvaux, Grand Duchy of Luxembourg (Luxembourg)

    2015-05-07

    Magnetic NdFeB-based microwire composites have been prepared by the direct current magnetron sputtering technique in a specifically designed sputtering chamber for thin-film deposition in wire geometry. As substrate wire material, we have employed steel and Ta. Annealing of the substrate wires during the deposition process was performed by ohmic heating through the application of a direct current. Samples were characterized by means of vibrating sample magnetometry (VSM) and scanning electron microscopy. Best properties have been encountered when using Ta wires as core (substrate) material. The VSM data show a dramatic impact of the current applied during the deposition process on the magnetic properties. For higher current values, i.e., higher annealing temperatures, the wires exhibit a reversal process that is typical for a two-phase system. Moreover, an increase of the coercive field (and remanent magnetization) is observed, which is ascribed to a modification of the magnetic phase present in the sample due to the annealing. We find an indication for the formation of a magnetic easy-axis direction which is azimuthally oriented around the wire axis.

  5. Effect of boron addition to the hard magnetic bulk Nd60Fe30Al10 amorphous alloy

    International Nuclear Information System (INIS)

    Kong, H.Z.; Li, Y.; Ding, J.

    2000-01-01

    A detailed study of the effect of boron addition to crystallinity, magnetic properties and thermal properties was carried out for alloys Nd 60-x Fe 30 Al 10 B x with x=0, 1, 3 and 5 produced by copper mold chill casting and melt-spinning. The cast rods of alloys Nd 60-x Fe 30 Al 10 B x were largely amorphous. Remanence up to 0.154 T and coercivity up to 355 kA/m were observed, which were higher than those of the bulk amorphous Nd 60 Fe 30 Al 10 rod of the same diameter. A step in hysteresis loop was observed for the hard magnetic cast rod and ribbon melt-spun at a low speed of 5 m/s of the alloys with boron addition. Consistent increase in the amplitude of the step and magnetic field (H) at which the step was observed as the boron content increased. A single magnetic phase with low coercivity was observed for fully amorphous ribbon melt-spun at high speed of 30 m/s. Full crystallization due to heat treatment resulted in transition of hard magnetic amorphous phase of Nd 55 Fe 30 Al 10 B 5 cast rod to paramagnetic crystalline phases. TEM results of the as-cast rods illustrated the existence of numerous minute Nd-crystallites in amorphous matrix

  6. Measurement of the radiation incident on ALS NdFeB permanent magnet insertion device structures and a determination of their lifetime

    International Nuclear Information System (INIS)

    Krebs, G.F.; Holmes, M.

    1997-05-01

    Measurements of the radiation incident on ALS insertion device NdFeB permanent magnet structures were carried out using thermoluminescence dosimeters. A plastic scintillator gamma telescope was utilized to unravel the various contributions to the integrated dose. Magnet lifetimes were calculated for various operational conditions

  7. Study of the polymer permanent magnets properties - rare earths

    International Nuclear Information System (INIS)

    Takiishi, H.; Benini, H.R.; Lima, L.F.C.P.; Faria, R.N.

    1996-01-01

    An alternative method for permanent magnet production without the sintering step is polymer bonded magnets. In this work magnets were prepared from magnetic Sm Co 5 or Nd 15 Fe 77 B 8 alloys bonded with 10% wt of resin. For the Nd 15 Fe 77 B 8 alloy the hydrogenation - decomposition - desorption - recombination (HDDR) process have been employed in the preparation of the magnets. Results from the magnetic properties showed that no milling is necessary for the production of polymer bonded Nd-Fe-B magnets. The magnets showed good magnetic properties. (author)

  8. Rapid magnetic hardening by rapid thermal annealing in NdFeB-based nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Chu, K.-T.; Jin, Z Q; Chakka, Vamsi M; Liu, J P [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States)

    2005-11-21

    A systematic study of heat treatments and magnetic hardening of NdFeB-based melt-spun nanocomposite ribbons have been carried out. Comparison was made between samples treated by rapid thermal annealing and by conventional furnace annealing. Heating rates up to 200 K s{sup -1} were adopted in the rapid thermal processing. It was observed that magnetic hardening can be realized in an annealing time as short as 1 s. Coercivity of 10.2 kOe in the nanocomposites has been obtained by rapid thermal annealing for 1 s, and prolonged annealing did not give any increase in coercivity. Detailed results on the effects of annealing time, temperature and heating rate have been obtained. The dependence of magnetic properties on the annealing parameters has been investigated. Structural characterization revealed that there is a close correlation between magnetic hardening and nanostructured morphology. The coercivity mechanism was also studied by analysing the magnetization minor loops.

  9. A Combined Experimental and Finite Element Analysis Method for the Estimation of Eddy-Current Loss in NdFeB Magnets

    Directory of Open Access Journals (Sweden)

    Radu Fratila

    2014-05-01

    Full Text Available NdFeB permanent magnets (PMs are widely used in high performance electrical machines, but their relatively high conductivity subjects them to eddy current losses that can lead to magnetization loss. The Finite Element (FE method is generally used to quantify the eddy current loss of PMs, but it remains quite difficult to validate the accuracy of the results with complex devices. In this paper, an experimental test device is used in order to extract the eddy current losses that are then compared with those of a 3D FE model.

  10. A combined experimental and finite element analysis method for the estimation of eddy-current loss in NdFeB magnets.

    Science.gov (United States)

    Fratila, Radu; Benabou, Abdelkader; Tounzi, Abdelmounaïm; Mipo, Jean-Claude

    2014-05-14

    NdFeB permanent magnets (PMs) are widely used in high performance electrical machines, but their relatively high conductivity subjects them to eddy current losses that can lead to magnetization loss. The Finite Element (FE) method is generally used to quantify the eddy current loss of PMs, but it remains quite difficult to validate the accuracy of the results with complex devices. In this paper, an experimental test device is used in order to extract the eddy current losses that are then compared with those of a 3D FE model.

  11. From NdFeB magnets towards the rare-earth oxides: a recycling process consuming only oxalic acid

    OpenAIRE

    Vander Hoogerstraete, Tom; Blanpain, Bart; Van Gerven, Tom; Binnemans, Koen

    2014-01-01

    A chemical process which consumes a minimum amount of chemicals to recover rare-earth metals from NdFeB magnets was developed. The recovery of rare-earth elements from end-of-life consumer products has gained increasing interest during the last few years. Examples of valuable rare earths are neodymium and dysprosium because they are important constituents of strong permanent magnets used in several large or growing application fields (e.g. hard disk drives, wind turbines, electric vehicles, m...

  12. The Role of Annealing Temperature on Structural and Magnetic Properties of NdFeB Thin Films

    Directory of Open Access Journals (Sweden)

    A. Khanjani

    2016-06-01

    Full Text Available In the present research NdFeB thin films coupled with buffer and capping layer of W were formed on Si/SiO2 substrate by means of RF magnetron sputtering. The system was annealed at vaccum at different temperatures of 450, 500, 550,. 600 and 650 °C Phase analysis was carried out by XRD and it was found that NdFeB was formed without the formation of any kind of secondary phase. The cross sectional and grain size of the thin films were measured by scanning electron microscopy. Morphological studies were performed by atomic force microscopy. Magnetic properties of thin films including coercivity, saturation of magnetization and hysteresis area were evcaluated by vibrating sample magnetometer. It was found that by annealing at 400 °C the amorphous layer was formed.The highest intensity of peaks was formed at 550 °C and with an increase in temperature the intensity was declined. The grain size was increased by temperature and had an impact on the coercivity. With an increase of temperature up to 600 °C, perpendicular coercivity was increased and then by further increase of temperatute, coercivity was reduced. Based on the obtained data the temperature of 600 °C was selected as the optimum annealing temperature for reaching enhanced structural and magnetic feature.

  13. Growth and Characterization of Ce- Substituted Nd2Fe1411B Single Crystals

    Energy Technology Data Exchange (ETDEWEB)

    Susner, M. A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; Conner, B. S. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; Saparov, B. I. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; McGuire, M. A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; Crumlin, E. J. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Advanced Light Source; Veith, G. M. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Advanced Light Source; Cao, H. B. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Quantum Condensed Matter Division; Shanavas, K. V. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; Parker, D. S. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; Chakoumakos, B. C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Quantum Condensed Matter Division; Sales, B. C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division

    2015-08-31

    Single crystals of (Nd1-xCex)2Fe14B are grown out of Fe-(Nd,Ce) flux. Chemical and structural analysis of the crystals indicates that (Nd1-xCex)2Fe14B forms a solid solution until at least x = 0.38 with a Vegard-like variation of the lattice constants with x. Refinements of single crystal neutron diffraction data indicate that Ce has a slight site preference (7:3) for the 4g rare earth site over the 4f site. Furthermore, magnetization measurements show that for x = 0.38 the saturation magnetization at 400 K, a temperature important to applications, falls from 29.8 for the parent Nd2Fe14B to 27.6 μB/f.u., the anisotropy field decreases from 5.5 T to 4.7 T, and the Curie temperature decreases from 586 to 543 K. First principles calculations carried out within density functional theory are used to explain the decrease in magnetic properties due to Ce substitution. Although the presence of the lower-cost and more abundant Ce slightly affects these important magnetic characteristics, this decrease is not large enough to affect a multitude of applications. Ce-substituted Nd2Fe14B is therefore a potential high-performance permanent magnet material with substantially reduced Nd content.

  14. Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets; Avaliacao do efeito de tratamentos superficiais na resistencia a corrosao de magnetos de Nd-Fe-B

    Energy Technology Data Exchange (ETDEWEB)

    Martins, Emerson Alves

    2009-07-01

    Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase ({psi}). Treatment with silane, cerium, sam, Cr 6{sup +}, tricationic phosphate followed by bath of chromium trioxide and in NaH{sup 2}PO{sup 4} solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH{sup 2}PO{sup 4} solution for

  15. High coercivity microcrystalline Nd-rich Nd–Fe–Co–Al–B bulk magnets prepared by direct copper mold casting

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, L.Z.; Hong, Y. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Fang, X.G. [Institute for Advanced Materials and Laboratory of Quantum Engineering and Quantum Materials, South China Normal University, Guangzhou 510640 (China); Qiu, Z.G.; Zhong, X.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Gao, X.S. [Institute for Advanced Materials and Laboratory of Quantum Engineering and Quantum Materials, South China Normal University, Guangzhou 510640 (China); Liu, Z.W., E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China)

    2016-06-15

    High coercivity Nd{sub 25}Fe{sub 40}Co{sub 20}Al{sub 15−x}B{sub x} (x=7–15) hard magnets were prepared by a simple process of injection casting. Different from many previous investigations on nanocomposite compositions, the magnets in this work contain hard magnetic Nd{sub 2}(FeCoAl){sub 14}B, Nd-rich, and Nd{sub 1+ε}(FeCo){sub 4}B{sub 4} phases. The magnetic properties, phase evolution, and microstructure of the as-cast and annealed magnets were investigated. As the boron content increased from 7 to 11 at%, the intrinsic coercivity H{sub cj} of the as-cast magnet increased from 816 to 1140 kA/m. The magnets annealed at 750 °C have shown more regular and smaller grains than the as-cast alloys, especially for the x=11 alloy. The high intrinsic coercivities for the annealed alloys with x=8~11 result from the presence of small-sized grains in the microstructure. The highest H{sub cj} of 1427 kA/m was obtained for the heat treated alloy with x=10. This work provides an alternative approach for preparing fully dense Nd-rich bulk hard magnets with relatively good properties. - Highlights: • 2 mm hard magnetic Nd{sub 25}Fe{sub 40}Co{sub 20}Al{sub 15−x}B{sub x} rods were prepared by direct casting. • High coercivity of 1.78 T was achieved in x=11 sample after heat treatment. • Small grains are responsible for the significant increase in H{sub C} after annealing. • Nd{sub 2}Fe{sub 14}B grains with two different sizes lead to two-step demagnetization process.

  16. Hot deformed anisotropic nanocrystalline NdFeB based magnets prepared from spark plasma sintered melt spun powders

    Energy Technology Data Exchange (ETDEWEB)

    Hou, Y.H.; Huang, Y.L. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu, Z.W., E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Zeng, D.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Ma, S.C.; Zhong, Z.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

    2013-09-01

    Highlights: • Microstructure evolution and its influence on the magnetic properties were investigated. • The increase of stray field and weakening of domain-wall pinning effects were the main reasons of the decrease of the coercivity with increasing the compression ratio. • The influences of non-uniform plastic deformation on the microstructure and magnetic properties were investigated. • Magnetic properties and temperature coefficient of coercivity are indeed very promising without heavy rare earth elements. -- Abstract: Anisotropic magnets were prepared by spark plasma sintering (SPS) followed by hot deformation (HD) using melt-spun powders as the starting material. Good magnetic properties with the remanence J{sub r} > 1.32 T and maximum of energy product (BH){sub max} > 303 kJ/m{sup 3} have been obtained. The microstructure evolution during HD and its influence on the magnetic properties were investigated. The fine grain zone and coarse grain zone formed in the SPS showed different deformation behaviors. The microstructure also had an important effect on the temperature coefficients of coercivity. A strong domain-wall pinning model was valid to interpret the coercivity mechanism of the HDed magnets. The increase of stray field and weakening of domain-wall pinning effects were the main reasons of the decrease of the coercivity with increasing the compression ratio. The influences of non-uniform plastic deformation on the microstructure and magnetic properties were investigated. The polarization characteristics of HDed magnets were demonstrated. It was found out that the HDed magnets had better corrosion resistance than the counterpart sintered magnet.

  17. Crystallographic alignment in the recombination stage in d-HDDR process of Nd-Fe-B-Ga-Nb powders

    Directory of Open Access Journals (Sweden)

    Takashi Horikawa

    2016-05-01

    Full Text Available Nd-Fe-B-Ga-Nb magnetic powder was subjected to the dynamic hydrogen disproportionation desorption recombination treatment. For samples disproportionated at both 30 and 100 kPa of hydrogen pressure, the changes in the microstructure and grain orientation during recombination process were investigated. It was observed that even during the recombination process, the orientation relationship was maintained between α-Fe and NdH2+x grains formed after the disproportionation treatment at 30 kPa of hydrogen pressure, [110]α-Fe // [110]NdH2+x, (-110α-Fe // (-220NdH2+x. Additionally, the alignment of recombined Nd2Fe14BHy grains became clear after 30 min of DR treatment showing following orientation relationship: (001Nd2Fe14BHy // (110α-Fe and (110NdH2+x. In contrast, such a relationship was not observed in the sample disproportionated at 100 kPa of hydrogen pressure. This difference in the degree of alignment was also confirmed by measuring the magnetic property of the respective samples.

  18. Dysprosium-free melt-spun permanent magnets

    International Nuclear Information System (INIS)

    Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

    2014-01-01

    Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd 2 Fe 14 B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175–200 °C. (paper)

  19. Dysprosium-free melt-spun permanent magnets.

    Science.gov (United States)

    Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

    2014-02-12

    Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd2Fe14B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175-200 °C.

  20. Magnetic structure and microstructure of die-upset hard magnets RE13.75Fe80.25B6 (RE=Nd, Pr): A possible origin of high coercivity

    International Nuclear Information System (INIS)

    Volkov, V.V.; Zhu, Y.

    1999-01-01

    In situ transmission electron microscopy magnetizing experiments combined with Lorentz magnetic microscopy in Fresnel endash Foucault modes were used to characterize the magnetic structure of die-upset, high energy-product hard magnets Nd 13.75 Fe 80.25 B 6 and Pr 13.75 Fe 80.25 B 6 . Experimental observations indicate a well-aligned grain structure and quasiperiodic nonaligned open-quotes extended defectclose quotes layers transverse to press direction. The local remanence of the open-quotes defectclose quotes layers is far from saturation when the external field is removed. The layers are enriched with inclusions of approximate composition Nd 7 Fe 3 , generally with a polygonal shape, and are associated with the original ribbon interfaces. They may be responsible for a high coercivity mechanism, since the motion of reverse domains can be impeded by these layers, even when they are nucleated. Thus, a delayed nucleation of reversed domains seems to be a limiting factor for magnetization reversal and coercivity force. Both Lorentz magnetic imaging and high-resolution microscopy highlight the role of magnetocrystalline anisotropy for domain wall-grain boundary interactions and pinning. Local remanence was estimated directly from magnetic moment sensitive Foucault images. copyright 1999 American Institute of Physics

  1. High-energy electron irradiation of NdFeB permanent magnets: Dependence of radiation damage on the electron energy

    Energy Technology Data Exchange (ETDEWEB)

    Bizen, Teruhiko [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan)]. E-mail: bizen@spring8.or.jp; Asano, Yoshihiro [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Marechal, Xavier-Marie [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Seike, Takamitsu [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Aoki, Tsuyoshi [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Fukami, Kenji [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Hosoda, Naoyasu [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Yonehara, Hiroto [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Takagi, Tetsuya [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Hara, Toru [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Tanaka, Takashi [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Kitamura, Hideo [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan)

    2007-05-11

    High-energy electron-beam bombardment of Nd{sub 2}Fe{sub 14}B-type permanent magnets induces radiation damage characterized by a drop in the magnetic field. Experiments carried out at the SPring-8 booster synchrotron, with 4, 6, and 8 GeV electrons, show that the drop in magnetic field is energy dependent. Electromagnetic shower simulations suggest that most of the radiation damage happens in a small region around the irradiation axis, and that the contribution of neutrons with large scattering angles or with low energies to the magnetic field change is small.

  2. High-energy electron irradiation of NdFeB permanent magnets: Dependence of radiation damage on the electron energy

    International Nuclear Information System (INIS)

    Bizen, Teruhiko; Asano, Yoshihiro; Marechal, Xavier-Marie; Seike, Takamitsu; Aoki, Tsuyoshi; Fukami, Kenji; Hosoda, Naoyasu; Yonehara, Hiroto; Takagi, Tetsuya; Hara, Toru; Tanaka, Takashi; Kitamura, Hideo

    2007-01-01

    High-energy electron-beam bombardment of Nd 2 Fe 14 B-type permanent magnets induces radiation damage characterized by a drop in the magnetic field. Experiments carried out at the SPring-8 booster synchrotron, with 4, 6, and 8 GeV electrons, show that the drop in magnetic field is energy dependent. Electromagnetic shower simulations suggest that most of the radiation damage happens in a small region around the irradiation axis, and that the contribution of neutrons with large scattering angles or with low energies to the magnetic field change is small

  3. The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

    International Nuclear Information System (INIS)

    Liu Minxian; Wang Yan

    2012-01-01

    The characteristic of the levitation force relaxation was studied by experiment. The levitation force is attenuated with the application of the AC external magnetic field. The decay increases with the amplitude of the A external magnetic field. The decay is almost independent of the frequency of AC field. In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

  4. The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Liu Minxian, E-mail: liukey_sjtu@263.net [School of Computer Science and Technology, Southwest University of Science and Technology, Mianyang, Sichuan 621010 (China); Wang Yan [Luoyang Institute of Science and Technology, Luoyang, Henan 471023 (China)

    2012-01-15

    The characteristic of the levitation force relaxation was studied by experiment. The levitation force is attenuated with the application of the AC external magnetic field. The decay increases with the amplitude of the A external magnetic field. The decay is almost independent of the frequency of AC field. In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

  5. Mechanical behaviour of Nd-Fe-B alloys in the semi-solid state

    International Nuclear Information System (INIS)

    Oliveira, I.L.; Sinka, V.; Ferrante, M.

    1996-01-01

    Two alloys with composition Nd 17.6 Fe 75.3 B1.2 Cu 5.9 and Nd 15.9 Fe 77.7 B 5 Cu 1.4 were vacuum induction melted and cast into cylindrical ingots. Samples with 12.3 and 13 mm diameter were deformed with different rates and deformation ratios. One alloy was deformed at 800 deg C between two parallel disks under constant load. Results show that these alloys behave as no-Newtonian fluids. This fact gives a better understanding of both magnetic and crystallographic texture development. Also, changes were detected in the behaviour of semisolid in the course of deformation. (author)

  6. Coercivity enhancement and thermal-stability improvement in the melt-spun NdFeB ribbons by grain boundary diffusion

    Science.gov (United States)

    Xie, Jiajun; Yuan, Chao; Luo, Yang; Yang, Yuanfei; Hu, Bin; Yu, Dunbo; Yan, Wenlong

    2018-01-01

    Rapidly quenched NdFeB ribbons with high coercivity were obtained by Nd70Cu30 diffusion process. Samples with a high coercivity of 22.02 kOe at room temperature were obtained after grain boundary diffusion with 20 wt% Nd70Cu30 alloys. The NdCu diffusion process promoted grain growth in the ribbons, and grain boundary phases were formed with Cu segregation among NdFeB grains. Coercivity above 10 kOe at 150 °C was achieved in the bonded magnets with NdCu content over 10 wt%. The flux loss of bonded magnets was reduced by ∼32% at 120 °C after diffusion treatment with only a small amount (2 wt%) of NdCu.

  7. The thermal expansion of hard magnetic materials of the Nd-Fe-B system

    Science.gov (United States)

    Savchenko, Igor; Kozlovskii, Yurii; Samoshkin, Dmitriy; Yatsuk, Oleg

    2017-10-01

    The results of dilatometric measurement of the thermal expansion of hard magnetic materials brands N35M, N35H and N35SH containing as a main component the crystalline phase of Nd2Fe14B type are presented. The temperature range from 200 to 750 K has been investigated by the method of dilatometry with an error of 1.5-2×10-7 K-1. The approximation dependences of the linear thermal expansion coefficient have been obtained. The character of changes of the thermal coefficient of linear expansion in the region of the Curie point has been specified, its critical indices and critical amplitudes have been defined.

  8. Preparation of Nd-Fe-B/α-Fe nano-composite thick-film magnets on various substrates using PLD with high laser energy density above 10 J/cm2

    Science.gov (United States)

    Nakano, M.; Kondo, H.; Yamashita, A.; Yanai, T.; Itakura, M.; Fukunaga, H.

    2018-05-01

    PLD (Pulsed Laser Deposition) method with high laser energy density (LED) above 10 J/cm2 followed by a flash annealing enabled us to obtain isotropic nano-composite thick-film magnets with (BH)max ≧ 80 kJ/m3 on polycrystalline Ta substrates. We also have demonstrated that a dispersed structure composed of α-Fe together with Nd2Fe14B phases with the average grain diameter of approximately 20 nm could be formed on the Ta substrates. In this study, we tried to enhance the (BH)max value by controlling the microstructure due to the usage of different metal based substrates with each high melting point such as Ti, Nb, and W. Although it was difficult to vary the microstructure and to improve the magnetic properties of the films deposited on the substrates, we confirmed that isotropic thick-film magnets with (BH)max ≧ 80 kJ/m3 based on the nano-dispersed α-Fe and Nd2Fe14B phases could be obtained on various metal substrates with totally different polycrystalline structure. On the other hand, the use of a glass substrate lead to the deterioration of magnetic properties of a film prepared using the same preparation process.

  9. Coercivity enhancement of HDDR-processed Nd-Fe-B permanent magnet with the rapid hot-press consolidation process

    Energy Technology Data Exchange (ETDEWEB)

    Nozawa, N. [Magnetic Materials Research Laboratory, NEOMAX Company, Hitachi Metals Ltd., Osaka 618-0013 (Japan); Sepehri-Amin, H. [Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8571 (Japan); Magnetic Materials Center, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Ohkubo, T. [Magnetic Materials Center, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Hono, K. [Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8571 (Japan); Magnetic Materials Center, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Nishiuchi, T. [Magnetic Materials Research Laboratory, NEOMAX Company, Hitachi Metals Ltd., Osaka 618-0013 (Japan); Hirosawa, S., E-mail: Satoshi_Hirosawa@hitachi-metals.co.j [Magnetic Materials Research Laboratory, NEOMAX Company, Hitachi Metals Ltd., Osaka 618-0013 (Japan)

    2011-01-15

    High coercivity, fully dense anisotropic permanent magnets of submicron grain sizes were produced by rapid hot-press consolidation of hydrogenation-disproportionation-desorption-recombination (HDDR) processed Nd-Fe-Co-B powders. In the hot-press process, the coercivity of the consolidated material showed a sharp minimum prior to full densification. Thereafter, it reached a value 25% higher than that of the initial powder. Scanning electron microscopy and transmission electron microscopy observations revealed that the variation in H{sub cJ} was caused by a redistribution of Nd along the grain boundaries during hot pressing and that the high coercivity was attributable to the formation of thin, continuous Nd-rich phase along the grain boundaries.

  10. Interaction domains in high-performance NdFeB thick films

    Energy Technology Data Exchange (ETDEWEB)

    Woodcock, T.G. [IFW Dresden, Institute for Metallic Materials, P.O. Box 270116, D-01171 Dresden (Germany)], E-mail: t.woodcock@ifw-dresden.de; Khlopkov, K. [IFW Dresden, Institute for Metallic Materials, P.O. Box 270116, D-01171 Dresden (Germany); Walther, A. [Insitut Neel, CNRS-UJF, 25 avenue de Martyrs, 38042 Grenoble (France); CEA Leti - MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Dempsey, N.M.; Givord, D. [Insitut Neel, CNRS-UJF, 25 avenue de Martyrs, 38042 Grenoble (France); Schultz, L.; Gutfleisch, O. [IFW Dresden, Institute for Metallic Materials, P.O. Box 270116, D-01171 Dresden (Germany)

    2009-05-15

    The magnetic domain structure in sputtered NdFeB thick films has been imaged by magnetic force microscopy. The local texture of the films was investigated by electron backscatter diffraction. The average misorientation of the grains was shown to decrease with increasing substrate temperature during deposition. Interaction domains were observed and are discussed with reference (i) to the sample grain size compared to the single domain particle size and (ii) to sample texture.

  11. Influence of Segmentation of Ring-Shaped NdFeB Magnets with Parallel Magnetization on Cylindrical Actuators

    Directory of Open Access Journals (Sweden)

    Paulo Roberto Eckert

    2014-07-01

    Full Text Available This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines.

  12. Influence of segmentation of ring-shaped NdFeB magnets with parallel magnetization on cylindrical actuators.

    Science.gov (United States)

    Eckert, Paulo Roberto; Goltz, Evandro Claiton; Flores Filho, Aly Ferreira

    2014-07-21

    This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines.

  13. Removing metal debris from thermosetting EMC powders by Nd-Fe-B permanent magnets

    Directory of Open Access Journals (Sweden)

    Liaw Yowching

    2017-01-01

    Full Text Available During the preparation of thermosetting encapsulation molding compounds (EMCs for semiconductor packaging, metal debris are always present in the EMC powders due to the hard silica fillers in the compound. These metal debris in the EMC powders will cause circuit shortage and therefore have to be removed before molding. In this study, Nd-Fe-B permanent magnets are used to remove these debris. The results show that the metal debris can be removed effectively as the rate of accumulation of the metal debris increases as time proceeds in the removing operation. The removal effectiveness of the debris is affected by both the magnetic flux density and the flow around the magnet. The wake flow behind the magnet is a relatively low speed recirculation region which facilities the attraction of metal debris in the powders. Thus, the largest amount of the accumulated EMC powders occurs downstream of the magnet. Hence, this low speed recirculation region should be better utilized to enhance the removal efficiency of the metal debris.

  14. Effect of nitrogen environment on NdFeB thin films grown by radio frequency plasma beam assisted pulsed laser deposition

    International Nuclear Information System (INIS)

    Constantinescu, C.; Patroi, E.; Codescu, M.; Dinescu, M.

    2013-01-01

    Highlights: ► NdFeB thin films grown by PLD, in vacuum and in nitrogen, are presented. ► Nitrogen inclusion in thin film structures is related to improved coercitivity. ► Magnetical, optical and morphological properties of the thin films are discussed. - Abstract: NdFeB is a very attractive material for applications in electrical engineering and in electronics, for high-tech devices where high coercive field and high remanence are needed. In this paper we demonstrate that the deposition of nitrogen doped NdFeB thin films by pulsed laser deposition, in the presence of a nitrogen radiofrequency plasma beam, exhibit improved magnetic properties and surface morphology, when compared to vacuum deposited NdFeB layers. A Nd:YAG pulsed laser (3ω and 4ω) was focused on a NdFeB target, in vacuum, or in the presence of a nitrogen plasma beam. Substrate temperature (RT-850 °C), nitrogen gas pressure, and radiofrequency power (75–150 W), were particularly varied. The thin films were investigated by means of X-ray diffraction, atomic force microscopy, scanning electron microscopy, spectroscopic-ellipsometry, and vibrating sample magnetometry.

  15. Effect of nitrogen environment on NdFeB thin films grown by radio frequency plasma beam assisted pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Constantinescu, C., E-mail: catalin.constantinescu@inflpr.ro [National Institute for Laser, Plasma and Radiation Physics, 409 Atomistilor bd., Magurele, RO-077125, Bucharest (Romania); Patroi, E.; Codescu, M. [National Institute for Research and Development in Electrical Engineering - Advanced Research, 313 Spl. Unirii, Sector 3, RO-030138, Bucharest (Romania); Dinescu, M. [National Institute for Laser, Plasma and Radiation Physics, 409 Atomistilor bd., Magurele, RO-077125, Bucharest (Romania)

    2013-03-01

    Highlights: Black-Right-Pointing-Pointer NdFeB thin films grown by PLD, in vacuum and in nitrogen, are presented. Black-Right-Pointing-Pointer Nitrogen inclusion in thin film structures is related to improved coercitivity. Black-Right-Pointing-Pointer Magnetical, optical and morphological properties of the thin films are discussed. - Abstract: NdFeB is a very attractive material for applications in electrical engineering and in electronics, for high-tech devices where high coercive field and high remanence are needed. In this paper we demonstrate that the deposition of nitrogen doped NdFeB thin films by pulsed laser deposition, in the presence of a nitrogen radiofrequency plasma beam, exhibit improved magnetic properties and surface morphology, when compared to vacuum deposited NdFeB layers. A Nd:YAG pulsed laser (3{omega} and 4{omega}) was focused on a NdFeB target, in vacuum, or in the presence of a nitrogen plasma beam. Substrate temperature (RT-850 Degree-Sign C), nitrogen gas pressure, and radiofrequency power (75-150 W), were particularly varied. The thin films were investigated by means of X-ray diffraction, atomic force microscopy, scanning electron microscopy, spectroscopic-ellipsometry, and vibrating sample magnetometry.

  16. Harvinaisten maametallien talteenotto NdFeB -magneeteista

    OpenAIRE

    Kangas, Sanna

    2017-01-01

    Tutkielman kirjallisessa osassa käsitellään yleisesti harvinaisia maametalleja, niiden ominaisuuksia, valmistusta, käyttökohteita ja kierrätystä lopputuotteista. Harvinaisten maametallien käyttökohteista keskitytään neodyymi-rauta-boori -magneetteihin (NdFeB -magneetit) ja niiden kierrätykseen. Tutkielmassa käydään läpi erilaiset harvinaisten maametallien hydrometallurgiset ja pyrometallurgiset talteenottomenetelmät. Tutkimusprojektissa pyrittiin kehittämään NdFeB -magneettien kierrätysme...

  17. EXPERIMENTAL STUDIES FOR DEVELOPMENT HIGH-POWER AUDIO SPEAKER DEVICES PERFORMANCE USING PERMANENT NdFeB MAGNETS SPECIAL TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Constantin D. STĂNESCU

    2013-05-01

    Full Text Available In this paper the authors shows the research made for improving high-power audio speaker devices performance using permanent NdFeB magnets special technology. Magnetic losses inside these audio devices are due to mechanical system frictions and to thermal effect of Joules eddy currents. In this regard, by special technology, were made conical surfaces at top plate and center pin. Analysing results obtained by modelling the magnetic circuit finite element method using electronic software package,was measured increase efficiency by over 10 %, from 1,136T to13T.

  18. Investigation of finely dispersed grind of magnetically hard SmCo5 and Nd2Fe14B alloys

    International Nuclear Information System (INIS)

    Balalaev, Yu.N.; Kosobudskij, I.D.

    2000-01-01

    Possibility of preparation of finely dispersed powders of SmCo 5 and Nd 2 Fe 14 B allays investigated and comparison of different types of grinding processes is conducted. Results of comparison of the processes in vibrational mills and disintegrators permit to conclude that density and structure of grindable materials effect on the rate and quality of grinding of magnetically hard alloys [ru

  19. Basic study for plastic deformation of rapidly quenched Nd-Fe-Co-Ga-B magnets at elevated temperature

    International Nuclear Information System (INIS)

    Akayama, M.; Tanigawa, S.; Tokunaga, M.

    1990-01-01

    In order to optimize hot working conditions of rapidly quenched Nd-Fe-C-Ga-B magnets, the behavior of plastic deformation at elevated temperatures has been studied. Compressive and tensile tests were performed with various hot working parameters. Computer simulation of the die upsetting process was performed by rigid plastic FEM calculation. It was found that, to suppress the occurrence of peripheral cracks and improve magnetic properties, low strain rates are necessary. Computer calculation of the distribution of stress can explain the mechanism of peripheral crack initiation in the die upsetting process

  20. Corrosion resistance of the NdFeB coated with AlN/SiC bilayer thin films by magnetron sputtering under different environments

    International Nuclear Information System (INIS)

    Tao, Lei; Li, Heqin; Shen, Jiong; Qiao, Kai; Wang, Wei; Zhou, Chu; Zhang, Jing; Tang, Qiong

    2015-01-01

    The AlN/SiC bilayer and SiC monolayer thin films were deposited on sintered NdFeB by RF magnetron sputtering to improve the corrosion resistance. Their structures and morphologies were studied by XRD and AFM and SEM. The corrosion behaviors of AlN/SiC and SiC-coated NdFeB in 3.5 wt% NaCl, 20 wt% NaOH and 0.1 mol/L H 2 SO 4 solutions were characterized with potentiodynamic polarization curves. The results show that AlN/SiC and SiC thin films can evidently improve the corrosion resistance of NdFeB, and the AlN/SiC films have the better resistance than the SiC film. - Highlights: • SiC monolayer and AlN/SiC bilayer thin films have been prepared on NdFeB at room temperature by RF magnetron sputtering. • NdFeB coated with AlN/SiC bilayer films has more corrosion resistance than that coated with SiC monolayer film under different environments. • The grains of the AlN/SiC bilayer films are finer and the surface roughness is lower than that of SiC monolayer film

  1. Corrosion resistance of the NdFeB coated with AlN/SiC bilayer thin films by magnetron sputtering under different environments

    Energy Technology Data Exchange (ETDEWEB)

    Tao, Lei [School of Materials Science and Engineering, Hefei University of Technology, Anhui Hefei 230009 (China); Li, Heqin, E-mail: lhqjs@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Anhui Hefei 230009 (China); Shen, Jiong [Earth-Panda Advance Magnetic Material Co., Ltd., Anhui Lujiang 231500 (China); Qiao, Kai; Wang, Wei; Zhou, Chu [School of Materials Science and Engineering, Hefei University of Technology, Anhui Hefei 230009 (China); Zhang, Jing; Tang, Qiong [School of Materials Science and Engineering, Hefei University of Technology, Anhui Hefei 230009 (China); School of Electronic Science and Applied Physics, Hefei University of Technology, Anhui Hefei 230009 (China)

    2015-02-01

    The AlN/SiC bilayer and SiC monolayer thin films were deposited on sintered NdFeB by RF magnetron sputtering to improve the corrosion resistance. Their structures and morphologies were studied by XRD and AFM and SEM. The corrosion behaviors of AlN/SiC and SiC-coated NdFeB in 3.5 wt% NaCl, 20 wt% NaOH and 0.1 mol/L H{sub 2}SO{sub 4} solutions were characterized with potentiodynamic polarization curves. The results show that AlN/SiC and SiC thin films can evidently improve the corrosion resistance of NdFeB, and the AlN/SiC films have the better resistance than the SiC film. - Highlights: • SiC monolayer and AlN/SiC bilayer thin films have been prepared on NdFeB at room temperature by RF magnetron sputtering. • NdFeB coated with AlN/SiC bilayer films has more corrosion resistance than that coated with SiC monolayer film under different environments. • The grains of the AlN/SiC bilayer films are finer and the surface roughness is lower than that of SiC monolayer film.

  2. Studies on in situ magnetic alignment of bonded anisotropic Nd-Fe-B alloy powders

    Energy Technology Data Exchange (ETDEWEB)

    Nlebedim, I.C. [Ames Laboratory, Ames, IA 50011 (United States); Ucar, Huseyin; Hatter, Christine B. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); McCallum, R.W. [Ames Laboratory, Ames, IA 50011 (United States); McCall, Scott K. [Lawrence Livermore National Laboratory, Livermore, CA 94550 (United States); Kramer, M.J. [Ames Laboratory, Ames, IA 50011 (United States); Paranthaman, M. Parans [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

    2017-01-15

    Considerations for achieving high degree of alignment in polymer bonded permanent magnets are presented via the results of a study on in situ magnetic alignment of anisotropic Nd-Fe-B magnet powders. Contributions from effect of the alignment temperature, alignment magnetic field and the properties of the polymer on the hard magnetic properties of the bonded magnet were considered. The thermo-rheological properties of the polymer and the response of the magnet powders to the applied magnetic field indicate that hard magnetic properties were optimized at an alignment temperature just above the melting temperature of the EVA co-polymer. This agrees with an observed correlation between the change in magnetization due to improved magnetic alignment of the anisotropic powders and the change in viscosity of the binder. Manufacturing cost can be minimized by identifying optimum alignment temperatures and magnetic field strengths. - Highlights: • Optimum alignment of anisotropic magnet powders can enable high performance bonded magnets. • The viscoelastic state of polymer binders determines the dominating coercivity mechanism. • The minimum deviation in coercivity and remanence, with magnetic field, can occur at different temperatures. • Melting characteristics of polymer binders and the change in magnetization during alignment can be correlated.

  3. Studies on in situ magnetic alignment of bonded anisotropic Nd-Fe-B alloy powders

    International Nuclear Information System (INIS)

    Nlebedim, I.C.; Ucar, Huseyin; Hatter, Christine B.; McCallum, R.W.; McCall, Scott K.; Kramer, M.J.; Paranthaman, M. Parans

    2017-01-01

    Considerations for achieving high degree of alignment in polymer bonded permanent magnets are presented via the results of a study on in situ magnetic alignment of anisotropic Nd-Fe-B magnet powders. Contributions from effect of the alignment temperature, alignment magnetic field and the properties of the polymer on the hard magnetic properties of the bonded magnet were considered. The thermo-rheological properties of the polymer and the response of the magnet powders to the applied magnetic field indicate that hard magnetic properties were optimized at an alignment temperature just above the melting temperature of the EVA co-polymer. This agrees with an observed correlation between the change in magnetization due to improved magnetic alignment of the anisotropic powders and the change in viscosity of the binder. Manufacturing cost can be minimized by identifying optimum alignment temperatures and magnetic field strengths. - Highlights: • Optimum alignment of anisotropic magnet powders can enable high performance bonded magnets. • The viscoelastic state of polymer binders determines the dominating coercivity mechanism. • The minimum deviation in coercivity and remanence, with magnetic field, can occur at different temperatures. • Melting characteristics of polymer binders and the change in magnetization during alignment can be correlated.

  4. Experimental and micromagnetic first-order reversal curves analysis in NdFeB-based bulk 'exchange spring'-type permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Chiriac, Horia [National Institute of Research and Development for Technical Physics, 47 Mangeron Boulevard, 700050, Iasi (Romania); Lupu, Nicoleta [National Institute of Research and Development for Technical Physics, 47 Mangeron Boulevard, 700050, Iasi (Romania); Stoleriu, Laurentiu [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania)]. E-mail: lstoler@uaic.ro; Postolache, Petronel [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania); Stancu, Alexandru [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania)

    2007-09-15

    In this paper we present the results of applying the first-order reversal curves (FORC) diagram experimental method to the analysis of the magnetization processes of NdFeB-based permanents magnets. The FORC diagrams for this kind of exchange spring magnets show the existence of two magnetic phases-a soft magnetic phase and a hard magnetic one. Micromagnetic modeling is used for validating the hypotheses regarding the origin of the different features of the experimental FORC diagrams.

  5. The thermal expansion of hard magnetic materials of the Nd-Fe-B system

    Directory of Open Access Journals (Sweden)

    Savchenko Igor

    2017-01-01

    Full Text Available The results of dilatometric measurement of the thermal expansion of hard magnetic materials brands N35M, N35H and N35SH containing as a main component the crystalline phase of Nd2Fe14B type are presented. The temperature range from 200 to 750 K has been investigated by the method of dilatometry with an error of 1.5-2×10-7 K-1. The approximation dependences of the linear thermal expansion coefficient have been obtained. The character of changes of the thermal coefficient of linear expansion in the region of the Curie point has been specified, its critical indices and critical amplitudes have been defined.

  6. Magnetic and microwave absorption properties of La-Nd-Fe alloys

    Energy Technology Data Exchange (ETDEWEB)

    Qiao, Ziqiang [School of Material Science and Engineering & Guangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004 (China); Pan, Shunkang, E-mail: skpan88@163.com [School of Material Science and Engineering & Guangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004 (China); Xiong, Jilei [Chinalco Guangxi Non Ferrous Jinyuan Rare Earth CO., LTD, Hezhou 542603 (China); Cheng, Lichun; Yao, Qingrong [School of Material Science and Engineering & Guangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004 (China); School of Materials and Engineering, Central South University, Changsha 410083 (China); Lin, Peihao [School of Material Science and Engineering & Guangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004 (China)

    2017-02-01

    Through arc smelting and high energy ball milling method to synthesized the powders of La{sub x}Nd{sub 2-x}Fe{sub 17} (x=0.0, 0.2, 0.4, 0.6). By x-ray diffraction (XRD), scanning electron microscopy (SEM) and laser particle analyzer (LPS) to study the structural, morphology, particle size distribution of the powders, respectively. The electromagnetic parameters and saturation magnetization of the powers were measured by a vector network analyzer (VNA) and vibrating sample magnetometer (VSM), respectively. The saturation magnetization decreases with the La increasing. The minimum absorption peak frequency shifts towards a lower frequency region with an increase of La concentration. The microwave absorbing properties of the composite with different ratios of La{sub 0.2}Nd{sub 1.8}Fe{sub 17}/Ni were studied. The microwave absorbing peaks of the composite shift to higher frequencies, and the microwave absorbing properties improved with the Ni content increase to 20%. The minimum reflection loss is −32.5 dB at 9.8 GHz and the bandwidth less than −10 dB (Microwave absorption rate 90%) reaches 3 GHz with a thickness of 1.8 mm.

  7. Composition dependence of crystallization temperature and magnetic property of NdFeB thin films

    Energy Technology Data Exchange (ETDEWEB)

    Khoa, T.V. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); International Training Institute for Materials Science (ITIMS), Hanoi University of Technology, 1 Dai Co Viet, Hanoi (Viet Nam); Ha, N.D. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Hong, S.M. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Jin, H.M. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Kim, G.W. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Hien, T.D. [International Training Institute for Materials Science (ITIMS), Hanoi University of Technology, 1 Dai Co Viet, Hanoi (Viet Nam); Tai, L.T. [International Training Institute for Materials Science (ITIMS), Hanoi University of Technology, 1 Dai Co Viet, Hanoi (Viet Nam); Duong, N.P. [International Training Institute for Materials Science (ITIMS), Hanoi University of Technology, 1 Dai Co Viet, Hanoi (Viet Nam); Lee, K.E. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Kim, C.G. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Kim, C.O. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of)]. E-mail: magkim@cnu.ac.kr

    2006-09-15

    Si(100)/Mo(30nm)/Nd{sub x}Fe{sub 92-x}B{sub 8}(800nm)/Mo(30nm) (x=14, 20, 30) films are prepared by RF magnetron sputtering at room temperature. As-deposited films are amorphous materials. The crystallization temperature of the Nd{sub 2}Fe{sub 14}B phase decreases from 575deg. C to 500deg. C with increase of x from 14 to 20-30. The optimum annealing temperature with 30min annealing time is 650 deg. C, 625 deg. C and 600 deg. C for x=14, 20 and 30, respectively, and the x=20 film has the largest energy product of 100118MG.

  8. Efek Waktu Wet Milling dan Suhu Annealing Terhadap Sifat Fisis, Mikrostruktur dan Magnet dari Flakes NdFeB

    OpenAIRE

    Sipahutar, Wahyu Solafide

    2015-01-01

    Had made research manufacture NdFeB magnets of flakes of wet milling process using a ball mill to the physic properties, microstructure, and magnetic properties with variations milling time is 16 hours, 24 hours, 48 hours, 72 hours. Powder result of mechanical milling using a ball mill and then analyzed the resulting particle size by using PSA and XRD. Then do the manufacture of test samples in the form of pellets by compaction process through print isotropy. Having obtained a sample of pelle...

  9. Effect of laser beam parameters on magnetic properties of Nd-Fe-B thick-film magnets fabricated by pulsed laser deposition

    International Nuclear Information System (INIS)

    Fukunaga, H.; Nakano, M.; Yanai, T.; Kamikawatoko, T.; Yamashita, F.

    2011-01-01

    The effects of varying the laser power and the spot diameter of a laser beam on the magnetic properties, morphology, and deposition rate of Nd-Fe-B thick-film magnets fabricated by pulsed laser deposition (PLD) were investigated. Reducing the laser fluence on the target reduces the remanence and increases the Nd content and consequently the coercivity of the prepared films. The spot size of the laser beam was found to affect the film surface morphology, the deposition rate, and the reproducibility of the magnetic properties of the prepared films. Reducing the spot size reduces the number of droplets and the reproducibility of the magnetic properties and increases the droplet size. Controlling the spot size of the laser beam enabled us to maximize the deposition rate. Consequently, a coercivity of 1210 kA/m and a remanence of 0.51 T were obtained at a deposition rate of 11.8 μm/(h·W). This deposition rate is 30% greater than the highest previously reported deposition rate by PLD.

  10. Formation and crystallization kinetics of Nd-Fe-B-based bulk amorphous alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Qiong; Ge, Hongliang; Zhang, Pengyue; Li, Dongyun; Wang, Zisheng [China Jiliang University, Magnetism Key Laboratory of Zhejiang Province, Hangzhou (China)

    2014-06-15

    In order to improve the glass-forming ability (GFA) of Nd-Fe-B ternary alloys to obtain fully amorphous bulk Nd-Fe-B-based alloy, the effects of Mo and Y doping on GFA of the alloys were investigated. It was found that the substitution of Mo for Fe and Y for Nd enhanced the GFA of the Nd-Y-Fe-Mo-B alloys. It was also revealed that the GFA of the samples was optimized by 4 at.% Mo doping and increased with theYcontent. The fully amorphous structures were all formed in the Nd{sub 6-x}Y{sub x}Fe{sub 68}Mo{sub 4}B{sub 22} (x =1-5) alloy rods with 1.5 mm-diameter. After subsequent crystallization, the devitrified Nd{sub 3}Y{sub 3}Fe{sub 68}Mo{sub 4}B{sub 22} alloy rod exhibited a uniform distribution of grains with a coercivity of 364.1 kA/m. The crystallization behavior of Nd{sub 3}Y{sub 3}Fe{sub 68}Mo{sub 4}B{sub 22} BMG was investigated in isothermal situation. The Avrami exponent n determined by JAM plot is lower than 2.5, implying that the crystallization is mainly governed by a growth of particles with decreasing nucleation rate. (orig.)

  11. The observation of resistivity change on the ultrasonic treated Fe-Cr ODS sinter alloy under magnetic field influence

    Science.gov (United States)

    Silalahi, Marzuki; Purwanto, Setyo; Mujamilah; Dimyati, Arbi

    2018-03-01

    About the observation of resistivity change on the ultrasonic treated Fe-Cr ODS sinter alloy under magnetic field influence. This paper reported about the observation of the resistivity change in the ultrasonic pre-treated Fe-Cr ODS sinter alloy under the influence of magnetic field at the Center for Science and Technology of Advanced Material, Nuclear Energy Agency of Indonesia. Fe-Cr ODS alloy were sinthesized by vacuum sintering of Fe- and Cr-powder dispersed Y2O3. However, before sintering the powder mixture was subjected to the irradiation process by ultrasonic for 50 hours at 20 kHz and then isostatic pressed up to 50.91 MPa to form a coin of 10 mm in diameter. LCR meassurement revealed the decreasing of resistivity about 3 times by increasing of applied magnetic field from 0 to 70 mT. In addition, VSM meassurement was performed on both as powder material and as sintered sample. The results showed increasing the magnetization with increasing magnetic field and the curve exhibits almost exact symmetry S-form with small hysterese indicating fast changing magnetization and demagnetization capability without energy loss. This opens strong speculations about the existence of magnetoresistant property of the material which is important for many application in field of sensors or electro magnetic valves.

  12. Magnetic Properties of NdFe10Mo2-N Bonded Magnet

    Science.gov (United States)

    Zhang, Hong-Wei; Hu, Bo-Ping; Han, Zhong-Fan; Jin, Han-Min; Fu, Quan

    1997-06-01

    The dependence of remanence and coercivity on the magnetizing field is studied for isotropic and anisotropic epoxy resin bonded magnets. It was found that the coercivity of the NdFe10Mo2-N bonded magnet is mainly controlled by nucleation of reversed magnetic domains. Variation of iHc with Zn content and heat treatment conditions is studied. The value of 0 iHc obtained in the best Zn-bonded condition is about 0.15 T higher than before bonding. The variation of the amount of α-Fe with processing conditions is demonstrated for anisotropic Zn-bonded magnets.

  13. Improvement of the magnetic moment of NiZn ferrites induced by substitution of Nd3+ ions for Fe3+ ions

    Science.gov (United States)

    Wu, Xuehang; Chen, Wen; Wu, Wenwei; Wu, Juan; Wang, Qing

    2018-05-01

    Four types of Ni-Zn based ferrites materials having the general formula Ni0.5Zn0.5NdxFe2-xO4 (0.0 ≤ x ≤ 0.12) have been successfully synthesized by calcining oxalates in air and the influence of Nd content on the structure and magnetic properties of Ni0.5Zn0.5NdxFe2-xO4 is studied. X-ray diffraction examination confirms that a high-crystallized Ni0.5Zn0.5NdxFe2-xO4 with cubic spinel structure is obtained when the precursor is calcined at 1000 °C in air for 2 h. The substitutions of Nd3+ ions for partial Fe3+ ions do not change the spinel crystalline structure of MFe2O4. The incorporation of Nd3+ ions in place of Fe3+ ions in Ni-Zn ferrites increases the average crystallite size. Specific saturation magnetization decreases with increase in Nd content. This is because Nd3+ ions with smaller magnetic moment preferentially fill the octahedral sites. In addition, antiferromagnetic FeNdO3 increases with increase in Nd content. In this study, Ni0.5Zn0.5Nd0.08Fe1.92O4, calcined at 1000 °C, exhibits the highest magnetic moment (4.2954 μB) and the lowest coercivity (28.82 Oe).

  14. Inhomogeneity of surface magnetic field over a NdFeB guideway and its influence on levitation force of the HTS bulk maglev system

    International Nuclear Information System (INIS)

    Zhang, Longcai; Wang Jiasu; He Qingyong; Zhang Jianghua; Wang Suyu

    2007-01-01

    Superconducting maglev vehicle system was one of the most promising applications of HTS bulks. The NdFeB guideway in this system was composed of many NdFeB permanent magnets and screws, so the air gaps (airgaps) between two permanent magnets and the screws would result in the inhomogeneity of the surface magnetic field. In this paper, we studied the magnetic inhomogeneity over the permanent magnet guideway (PMG) used in high-temperature superconducting (HTS) maglev vehicle system and its influence on the levitation force of the HTS bulk. Firstly, we measured the transverse magnetic field above the airgap, the screw and the place under where there was no airgap and screw. It was found that the magnetic field 10 mm above the guideway was roughly uniform. Secondly, we investigated the influence of the magnetic inhomogeneity of the PMG on levitation force of the bulk superconductor. From the experiment results, we found that the influence was very small, and would be ignored. Therefore, we could conclude that the PMG made by this method satisfied the requirements of the HTS maglev vehicle system in a quasi-static state

  15. Inhomogeneity of surface magnetic field over a NdFeB guideway and its influence on levitation force of the HTS bulk maglev system

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Longcai [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China)]. E-mail: zhlcai2000@163.com; Wang Jiasu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); He Qingyong [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); Zhang Jianghua [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); Wang Suyu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China)

    2007-08-01

    Superconducting maglev vehicle system was one of the most promising applications of HTS bulks. The NdFeB guideway in this system was composed of many NdFeB permanent magnets and screws, so the air gaps (airgaps) between two permanent magnets and the screws would result in the inhomogeneity of the surface magnetic field. In this paper, we studied the magnetic inhomogeneity over the permanent magnet guideway (PMG) used in high-temperature superconducting (HTS) maglev vehicle system and its influence on the levitation force of the HTS bulk. Firstly, we measured the transverse magnetic field above the airgap, the screw and the place under where there was no airgap and screw. It was found that the magnetic field 10 mm above the guideway was roughly uniform. Secondly, we investigated the influence of the magnetic inhomogeneity of the PMG on levitation force of the bulk superconductor. From the experiment results, we found that the influence was very small, and would be ignored. Therefore, we could conclude that the PMG made by this method satisfied the requirements of the HTS maglev vehicle system in a quasi-static state.

  16. The magnetic, structure and mechanical properties of rapidly solidified (Nd{sub 7}Y{sub 2.5})-(Fe{sub 64.5}Nb{sub 3})-B{sub 23} nanocomposite permanent magnet

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, Zubair; Tao Shan; Ma Tianyu; Zhao Guoliang [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 312007 (China); Yan Mi, E-mail: mse_yanmi@zju.edu.cn [State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 312007 (China)

    2011-09-08

    The Nd{sub 7}Y{sub 2.5}Fe{sub 64.5}Nb{sub 3}B{sub 23} nanocomposite permanent magnets in the form of rods with 2 mm in diameter have been developed by annealing the amorphous precursors produced by copper mold casting technique. The phase evolution, structure, magnetic and mechanical properties were investigated with X-ray diffractometry, differential scanning calorimetry, electron microscopy, magnetometry and universal uniaxial compression strength techniques. The heat treatment conditions under which the magnets attained maximum magnetic and mechanical properties have been established. The results indicate that magnet properties are sensitive to grain size and volume content of the magnetic phases present in the microstructure. The composite microstructure was mainly composed of soft {alpha}-Fe (20-30 nm) and hard Nd{sub 2}Fe{sub 14}B (45-65 nm) magnetic phase grains. The maximum coercivity of 959.18 kA/m was achieved with the magnets annealed at 760 deg. C whereas the highest remanence of 0.57 T was obtained with the magnets treated at 710 deg. C. The optimally annealed magnets possessed promising magnetic properties such as {sub j}H{sub c} of 891.52 kA/m, B{sub r} of 0.57 T, M{sub r}/M{sub s} = 0.68, (BH){sub max} of 56.8 kJ/m{sup 3} as well as the micro-Vickers hardness (H{sub v}) of 1138 {+-} 20 and compressive stress ({sigma}{sub f}) of 239 {+-} 10 MPa.

  17. Measurement of NdFeB permanent magnets demagnetization induced by high energy electron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Temnykh, Alexander B. [Wilson Lab, Cornell University, LEPP, Ithaca, NY 14850 (United States)], E-mail: abt6@cornell.edu

    2008-03-11

    Demagnetization of NdFeB permanent magnets has been measured as function of radiation dose induced by high energy electrons. The magnet samples were of different intrinsic coercive forces, {approx_equal}12 and {approx_equal}20KOe, dimensions and direction of magnetization. 5 GeV electron beam from 12 GeV Cornell Synchrotron was used as a radiation source. A calorimetric technique was employed for radiation dose measurement. Results indicated that depending on the sample intrinsic coercive force, shape and direction of magnetization the radiation dose causing 1% of demagnetization of the sample varies from 0.0765{+-}0.005Mrad to 11.3{+-}3.0Mrad, i.e., by more than a factor of 100. Experimental data analysis revealed that demagnetization of the given sample induced by radiation is strongly correlated with the sample demagnetizing temperature. This correlation was approximated by an exponential function with two parameters obtained from the data fitting. The function can be used to predict the critical radiation dose for permanent magnet assemblies like undulator magnets based on its demagnetizing temperature. The latter (demagnetization temperature) can be determined at the design stage from 3-D magnetic modeling and permanent magnet material properties.

  18. Magnetic scanning gate microscopy of CoFeB lateral spin valve

    Directory of Open Access Journals (Sweden)

    Héctor Corte-León

    2017-05-01

    Full Text Available Devices comprised of CoFeB nanostructures with perpendicular magnetic anisotropy and non-magnetic Ta channel were operated in thermal lateral spin valve (LSV mode and studied by magnetotransport measurements and magnetic scanning gate microscopy (SGM. Due to the short spin diffusion length of Ta, the spin diffusion signal was suppressed, allowing the study of the contribution from the anomalous Nernst (ANE and anomalous Hall effects (AHE. The magnetotransport measurements identified the switching fields of the CoFeB nanostructures and demonstrated a combination of AHE and ANE when the devices were operated in thermally-driven spin-injection mode. Modified scanning probe microscopy probes were fabricated by placing a NdFeB magnetic bead (MB on the apex of a commercial Si probe. The dipole magnetic field distribution around the MB was characterized by using differential phase contrast technique and direct measurement of the switching field induced by the bead in the CoFeB nanodevices. Using SGM we demonstrate the influence of localized magnetic field on the CoFeB nanostructures near the non-magnetic channel. This approach provides a promising route towards the study of thermal and spin diffusion effects using local magnetic fields.

  19. Magnetic scanning gate microscopy of CoFeB lateral spin valve

    Science.gov (United States)

    Corte-León, Héctor; Scarioni, Alexander Fernandez; Mansell, Rhodri; Krzysteczko, Patryk; Cox, David; McGrouther, Damien; McVitie, Stephen; Cowburn, Russell; Schumacher, Hans W.; Antonov, Vladimir; Kazakova, Olga

    2017-05-01

    Devices comprised of CoFeB nanostructures with perpendicular magnetic anisotropy and non-magnetic Ta channel were operated in thermal lateral spin valve (LSV) mode and studied by magnetotransport measurements and magnetic scanning gate microscopy (SGM). Due to the short spin diffusion length of Ta, the spin diffusion signal was suppressed, allowing the study of the contribution from the anomalous Nernst (ANE) and anomalous Hall effects (AHE). The magnetotransport measurements identified the switching fields of the CoFeB nanostructures and demonstrated a combination of AHE and ANE when the devices were operated in thermally-driven spin-injection mode. Modified scanning probe microscopy probes were fabricated by placing a NdFeB magnetic bead (MB) on the apex of a commercial Si probe. The dipole magnetic field distribution around the MB was characterized by using differential phase contrast technique and direct measurement of the switching field induced by the bead in the CoFeB nanodevices. Using SGM we demonstrate the influence of localized magnetic field on the CoFeB nanostructures near the non-magnetic channel. This approach provides a promising route towards the study of thermal and spin diffusion effects using local magnetic fields.

  20. Effects of the ingot phase transition on microstructure and magnetic properties of CeNdFeB melt-spun ribbons

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xuchao [Division of Functional Materials Research, Central Iron and Steel Research Institute, Beijing 100081, China (China); College of Sciences, Northeastern University, Shenyang 110819 (China); Zhu, Minggang, E-mail: mgzhu@126.com [Division of Functional Materials Research, Central Iron and Steel Research Institute, Beijing 100081, China (China); Li, Wei; Zheng, Liyun; Guo, Zhaohui; Du, Xiao [Division of Functional Materials Research, Central Iron and Steel Research Institute, Beijing 100081, China (China); Du, An [College of Sciences, Northeastern University, Shenyang 110819 (China)

    2015-11-01

    The paper studies the phase transition of ingot with the composition (Ce{sub 50}Nd{sub 50}){sub 30}Fe{sub bal}Co{sub 4}Ga{sub 0.2}B{sub 0.92} after the annealing treatment at 1050 °C. The melt-spun ribbons which is prepared by the two treatment status ingots. The phase structure and microstructure morphologies of the ingots and melt-spun ribbons were analysed and observed by XRD and SEM. It was found that the grain size of the ribbons is on the nanometer scale. The EDS results show that there are four different phases in the ingot: (CeNd){sub 2}Fe{sub 14}B, α-Fe, Ce-rich phase and Nd-rich phase. After the annealing treatment, α-Fe, Ce-rich phase, and Nd-rich phase were obviously reduced and the contents of the main phase was significantly increased in the annealed ingot compared with the unanneal treatment ingot. The VSM results show that there is a peak waist in the ribbon which is prepared by the untreated ingot. Because the ingot is uneven, the ribbons may have the secondary phase, the Hcj is 8394 Oe. But the demagnetization curves of the ribbons, which is prepared by the annealed ingot, is relatively smooth and without the soft magnetic phase and the Hcj is 12,528 Oe, which is higher than the unanneal treatment ingot. We can know that the ingot with fine organization is the key factors to preparing high-performance ribbons.