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Sample records for nd-fe-b sintered magnets

  1. History of Sintered NdFeB Magnets(Continued)

    Institute of Scientific and Technical Information of China (English)

    LUO Yang

    2007-01-01

    @@ 2. Output of sintered NdFeB magnets increased rapidly at the beginning of 21st century Annual output growth rate of magnets in China kept 25.2% from 1995-2000, and in Japan, USA and Europe was 26.2%,10% and 10.3% respectively.

  2. Grain Growth Behavior in Sintered Nd-Fe-B Magnets

    Institute of Scientific and Technical Information of China (English)

    Liu Xianglian; Zhou Shouzeng

    2007-01-01

    The Nd2Fe14B grain growth behavior in sintered Nd-Fe-B magnets was quantitatively described. The effects of sintering temperature and time, and alloy powder size and its distribution on grain growth process were analyzed. Hence, possible grain growth mechanisms in these magnets were qualitatively discussed. The Nd2Fe14B grain growth proceeded at quite a high rate in the initial 0~1 h of sintering and from then onwards the grain growth rate decreased. A large average particle size or a wide particle size distribution of initial alloy powders was found to remarkably accelerate the grain growth process and even result in the occurrence of abnormal grain growth. On the basis of experimental results, two grain growth mechanisms were considered to operate during sintering of Nd-Fe-B magnets, that is, dissolution and re-precipitation of Nd2Fe14B particles, and Nd2Fe14B particle growth by coalescence. It was believed that Nd2Fe14B particle growth by coalescence not only produced a large average grain size and a wide grain size distribution, but also was the fundamental reason for the formation of abnormally large grains in the microstructure of sintered Nd-Fe-B magnets.

  3. Heat treatment process of new NdFeB magnet prepared by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    李涛; 岳明; 张久兴; 王公平; 肖耀福; 王润

    2003-01-01

    In recent years, spark plasma sintering technique(SPS) has been a focus in the field of material preparation due to its advantages. SPS technique is first introduced for preparation of high quality NdFeB magnets. The effects of heat treatment process on the magnetic properties of SPS NdFeB magnet were investigated. Meanwhile, the effects of heat treatment process on the microstructure, tropism and dimensional precision of the SPS NdFeB magnets were also studied. The high quality NdFeB magnets with fine grains were prepared under proper heat treatment process. The results show that the magnetic properties of SPS NdFeB can be further improved through proper heat treatment process. Meanwhile, the experiment also demonstrates that it is feasible to prepare near-net-shape NdFeB magnets with fine grains and high magnetic property by spark plasma sintering.

  4. Corrosion behaviors of NdFeB magnets prepared by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    Tao Li; Ming Yue; Aizhi Sun; Baoqin Qiu; Yaofu Xiao; Jiuxing Zhang

    2004-01-01

    The spark plasma sintering (SPS) technique was introduced into the field of NdFeB preparation due to its own advantages.High property NdFeB magnets with fine grains were prepared by SPS method. The corrosion behaviors of SPS NdFeB were studied by electrochemical measurements and 92% RH hyther tests at 353 K. The results were compared with those of the traditional sintered NdFeB magnets. It shows that both the SPS NdFeB and the traditional sintered NdFeB have good corrosion resistance in alkaline environment due to surface passivation; while, the fine grain microstructure of SPS NdFeB results in a more homogeneous phase composition distribution and thus reduces the electrochemical inhomogenity between the ferromagnetic phase and the Nd-rich intergranular phase in the magnet. Therefore, the SPS NdFeB exhibits better corrosion resistance than the traditional sintered NdFeB in neutral and weak acidic environment.

  5. Electrochemical Corrosion Behavior of Nd-Fe-B Sintered Magnets in Different Acid Solutions

    Institute of Scientific and Technical Information of China (English)

    Zheng Jingwu; Jiang Liqiang; Chen Qiaoling

    2006-01-01

    Electrochemical corrosion behavior of Nd-Fe-B sintered magnets in nitric acid, hydrochloric acid, sulfuric acid, phosphate acid and in oxalic acid was studied.Potentiodynamic polarization curves and immersion time dependence of corrosion rates of Nd-Fe-B sintered magnets in different acid solutions were tested.Microstructures of corroded Nd-Fe-B sintered magnets were investigated by means of SEM and AFM.The results indicate that in strong acid solutions of similar hydrogen ion concentration, the corrosion current increases in the order of HCl>H2SO4>HNO3 solution and Nd-Fe-B sintered magnets are passivated in phosphate acid and oxalic acid.Within 25 min, the corrosion rates of Nd-Fe-B sintered magnets in H2SO4 and H3PO4 solutions show a declining trend with immersion time, while in HNO3 and HCl solutions the corrosion rates are rising.And in H2C2O4 solution, weight of the magnets increases.The brim of Nd-Fe-B sintered magnets is corroded rather seriously and the size of the magnets changed greatly in nitric acid.The surfaces of the corroded magnets in the above mentioned acid solutions are all coarse.

  6. Multilayer ceramic coating for impeding corrosion of sintered NdFeB magnets

    Institute of Scientific and Technical Information of China (English)

    A.Ali; A.Ahmad; K.M.Deen

    2009-01-01

    Sintered NdFeB magnets have complex microstructure that makes them susceptible to corrosion in active environments.The current paper evaluated the anticorrosion characteristics of multilayer titanium nitride ceramic coating applied through cathodic arc physical vapour deposition(CAPVD) for protection of sintered NdFeB permanent magnets.The performance of ceramic coating was compared to the electrodeposited nickel coating having a copper interlayer.Electrochemical impedance spectroscopy(EIS) and cyclic polar...

  7. Impulse Magnetization of Nd-Fe-B Sintered Magnets for Sensors.

    Science.gov (United States)

    Przybylski, Marek; Kapelski, Dariusz; Ślusarek, Barbara; Wiak, Sławomir

    2016-04-21

    Magnetization of large Nd-Fe-B sintered permanent magnets is still challenging. This type of permanent magnet is electrically conductive, so impulse magnetization causes a flow of eddy currents which prevent magnetization of the whole volume of the magnet. The paper deals with the impulse magnetization of sintered Nd-Fe-B permanent magnets and shows a method for the determination of suitable parameters for the supply system. The necessary magnetic field strength for magnetization of the magnet to saturation was determined. The optimal magnetizing fixture supply voltage for magnetization to saturation was determined from simulations in PSpice software, finite element analyses in Maxwell 15 and measurements. Measurements of magnetic induction on the surface of the Nd-Fe-B magnet are also presented to ensure that a magnet with 70 mm diameter and 20 mm in height is fully saturated.

  8. Impulse Magnetization of Nd-Fe-B Sintered Magnets for Sensors

    Directory of Open Access Journals (Sweden)

    Marek Przybylski

    2016-04-01

    Full Text Available Magnetization of large Nd-Fe-B sintered permanent magnets is still challenging. This type of permanent magnet is electrically conductive, so impulse magnetization causes a flow of eddy currents which prevent magnetization of the whole volume of the magnet. The paper deals with the impulse magnetization of sintered Nd-Fe-B permanent magnets and shows a method for the determination of suitable parameters for the supply system. The necessary magnetic field strength for magnetization of the magnet to saturation was determined. The optimal magnetizing fixture supply voltage for magnetization to saturation was determined from simulations in PSpice software, finite element analyses in Maxwell 15 and measurements. Measurements of magnetic induction on the surface of the Nd-Fe-B magnet are also presented to ensure that a magnet with 70 mm diameter and 20 mm in height is fully saturated.

  9. Magnetic properties of sintered high energy sm-co and nd-fe-b magnets

    Directory of Open Access Journals (Sweden)

    Talijan Nadežda M.

    2006-01-01

    Full Text Available Magnetic properties of permanent magnetic materials based on intermetallic compounds of Sm-Co and Nd-Fe-B are in direct dependence on the microstructure. In the first part of this paper, having in mind the importance of the regime of sintering and heat treatment to obtain the optimal magnetic structure, yet another approach in defining the most adequate technological parameters of the sintering process for applied heat treatment conditions was made. The goal of these investigations was to use the correlation that exists between sintering conditions (temperature and time and intensity of the diffraction peak of the (111 plane of the SmCo5 phase to optimize. In the second part a brief overview of high energy magnetic materials based on Nd-Fe-B is presented with special emphasis to the current research and development of high remanent nanocomposite magnetic materials based on Nd-Fe-B alloys with a reduced Nd content. Part of experimental results gained during research of the sintering process of SmCo5 magnetic materials were realized and published earlier. The scientific meeting devoted to the 60th anniversary of Frankel’s theory of sintering was an opportunity to show once more the importance and role of sintering in optimization of the magnetic microstructure of sintered Sm Co5 magnetic materials.

  10. Statistical model of magnetization reversal in Nd-Fe-B sintered magnets

    Institute of Scientific and Technical Information of China (English)

    WANG Huijie; ZHU Minggang; LI Wei; ZHANG Xin

    2006-01-01

    Statistical model of magnetization reversal was used to simulate the magnetization reversal behavior in the sintered Nd-Fe-B magnets with double grain-size distributions due to the abnormal grain growth (AGG). The magnetic properties and mechanical properties due to the formation of AGG grains in Nd-Fe-B sintered magnets were tested. The results show that the magnetic properties, especially the rectangularity were severely deteriorated after the formation of the AGG grains and a step was shown on the demagnetization curve, and the occurrence of AGG mayaccount for the poor rectangularity and existence of the step on demagnetization curve according to the statistical model of magnetization reversal. The fracture toughness and bending strength are lowered because of the stress concentration in the AGG grains. The SEM images show that the formation of AGG grains is caused by the solid sintering due to the absence of RE-rich phase. Statistical model of magnetization reversal can qualitative by explain the dependence of the magnetization reversal behavior on the grain size in the Nd-Fe-B sintered magnets.

  11. Effect of Annealing on the Magnetism of the Sintered NdFeB Magnet

    Institute of Scientific and Technical Information of China (English)

    ZHENG Hua-jun; HUANG Jian-guo; MA Chun-an

    2004-01-01

    This paper deals with the effect of annealing on the magnetism of the sintered NdFeB magnet with a composition of Nd30B5.1Dy1.2A10.6Nb0.7Fe62.4. Microstructural investigations of the grain size and grain boundaries with SEM were carried out. Microstructural investigations showed the presence of some Nd-rich phase in grain boundaries and main phase.The results of magnetic properties analysis shows that this non-magnetic Nd-rich phase, produced in annealing process,can increase or decrease the magnetism of the sintered NdFeB-type permanent magnet. Appropriate amount of Nd-rich phase will strengthen the pinning field and elevated the coercive force of magnet, but too many these non-magnetism phases in Nd2Fe14B main phase will decrease it. When the sintered NdFeB magnet was annealed at 3Pa and 492℃ for an hour the coercive force would raise from 915.6kA/m to 1164.8kA/m, and the (BH)max from 277.7kJ/m to 349.5kJ/m. However, annealing at a non-optimized temperature at 542℃, microstructure changes in some main phase will leading the decrease of properties.

  12. Factors Affecting the Squareness of Hysteresis Loops of Sintered NdFeB Magnets

    Institute of Scientific and Technical Information of China (English)

    Wang Zhanyong; Wang Xianying; Jin Minglin

    2007-01-01

    Investigation into the magnets with different squareness of hysteresis loop (SHL) reveals that the microstructure of sintered NdFeB magnets has great effects on the SHL of the magnets. The abnormal grain growth deteriorates the SHL seriously. The shape of the grain and the grain boundary affect the intensity of demagnetization field, and consequently on the SHL. The added elements have effects on the phase structures and distributions in the magnets, which influences the uniform of demagnetization field.

  13. The Effect of Nano-TiC Addition on Sintered Nd-Fe-B Permanent Magnets

    DEFF Research Database (Denmark)

    Mural, Zorjana; Kollo, Lauri; Xia, Manlong

    2017-01-01

    This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets. I...... for such magnets showed an improved shape and VSM analysis a coercivity value of 1188 kA/m, a remanence value of 0.96 T and a maximum energy product of 132 kJ/m3. The maximum working point and the Curie temperature of the developed magnets were 373 K and 623 K respectively....

  14. Magnetic Microstructure of Sintered Nd-Fe-B Magnets Made from Casting Strips

    Institute of Scientific and Technical Information of China (English)

    FANG Yi-Kun; ZHU Ming-Gang; GUO Yong-Quan; LI Wei; HAN Bao-Shan

    2004-01-01

    @@ The magnetic microstructures of two Dy-Al substituted sintered Nd-FeB magnets with the different nominal compositions of Nd12.2Dy0.6Fes0.4Al0. 7B6 (at. %) (composition-A, C-A) and Nd13.7Dy0.6Fe78.8Al0.7B6.2 (at. %)(composition-B, C-B) prepared by strip casting technique have been revealed by using a magnetic force microscope.

  15. Production of NdFeB powders by HDDR from sintered magnets; Obtencao de pos de NdFeB por HDDR a partir de imas sinterizados

    Energy Technology Data Exchange (ETDEWEB)

    Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G. [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil). Lab. de Metalurgia e Materiais Ceramicos; Silva, B.F.A. da; Takiishi, H [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Campos, M.F. de [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil)

    2010-07-01

    The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd{sub 2}Fe{sub 14}B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

  16. Preparation Technology and Performances of Zn-Cr Coating on Sintered NdFeB Permanent Magnet

    Institute of Scientific and Technical Information of China (English)

    Yu Shengxue; Chen Ling

    2006-01-01

    Zn-Cr coating was prepared on the surface of sintered NdFeB permanent magnet samples and preparation parameters were established.The anticorrosive property of Zn-Cr coating on NdFeB was studied by whole-immersion test in NaCl solution and compared with that of zinc plating and nickel plating on NdFeB.Open-circuit potential and self-corrosion current of NdFeB samples with and without Zn-Cr coating were measured.The micro-morphology and composition of Zn-Cr coating were analyzed through SEM, XPS, EDS and XRD.The effect of Zn-Cr coating on magnetic property of NdFeB magnet was also investigated.It is exposed that Zn-Cr coating is anodic type coating for NdFeB magnet, and provided substrate electrochemical protection, barrier protection and passivation protection.The anticorrosion property of NdFeB magnet is obviously enhanced by Zn-Cr coating while the magnet property of NdFeB magnet changed little.

  17. Magnetic Properties of Nd-Fe-B Sintered Magnet Powders Recovered by Yb Metal Vapor Sorption

    Institute of Scientific and Technical Information of China (English)

    Horikawa T; Itoh M; Suzuki Shunji; Machida K

    2004-01-01

    Fine ground powders of Nd-Fe-B sintered magnet bulks(particle size=46~125 μm in diameter) were coated and alloyed with Yb metal by sorbing them. A significant recovery of the decreased magnetic properties of the ground powders(remanence Br=~0.95 T, coercivity Hcj =~227 kA·m-1 and maximum energy product(BH)max=~48.8 kJ·m-3) was observed in accordance with increasing temperature up to 800 ℃. The sorbing temperature and time for Yb metal vapor were optimized and after heating at 800 ℃ for 90 min and annealing subsequently at 610 ℃ for 60 min, the Br, Hcj and(BH)max values were increased to be 0.98 T, 712 kA·m-1 and 173 kJ·m-3, respectively. From the microstructural characterizations of resulting samples by using X-ray diffraction(XRD), scanning electron microscopy(SEM), and electron probe X-ray microanalyzer(EPMA), it is found that the sorbed Yb metal uniformly covers the surface and diffuses to the Nd-rich grain boundary of fine ground powders of Nd-Fe-B sintered magnet bulks forming a(Nd,Yb)Fe2 phase.

  18. Recycle for Sludge Scrap of Nd-Fe-B Sintered Magnet as Isotropic Bonded Magnet

    Institute of Scientific and Technical Information of China (English)

    Masahiro Itoh; Masahiro Masuda; Shunji Suzuki; Ken-ichi Machida

    2004-01-01

    The reduction diffusion method was performed for the sludge scrap of Nd-Fe-B sintered magnets with adding Ca metal to recover the oxidized Nd-Fe-B phase. After washing the resultant powders to remove Ca metal component, the powders obtained were recycled as an isotropic magnetic powder by the melt spinning method. The magnetic properties of powders as recycled were inferior, especially for the coercivity value, due to the deletion of rare earth metals during the washing process. The adjustment of metal composition, i.e., the addition of Nd metal, at the melt spinning process improved the magnetic properties to be Br=~0.75 T, Hcj=~0.93 mA·m-1, and(BH)max=~91 kJ·m-3. The magnetic properties of the bonded magnets prepared from the composition-adjusted powders were Br=~0.66 T, Hcj=~0.92 mA·m-1, and(BH)max=~70 kJ·m-3, which are approximately comparable to the commercially available MQPB boned one(Br=~0.73 T, Hcj=~0.79 mA·m-1, and(BH)max=~86 kJ·m-3).

  19. Recycling of waste Nd-Fe-B sintered magnets by doping with dysprosium hydride nanoparticles

    Institute of Scientific and Technical Information of China (English)

    刘卫强; 李超; ZAKOTNIK Miha; 岳明; 张东涛; 黄秀莲

    2015-01-01

    Recycling of waste sintered Nd-Fe-B permanent magnets by doping DyH3 nanoparticles was investigated. The effect of the DyH3 nanoparticles on the microstructure and magnetic properties of the recycled magnets was studied. As the DyH3 nanoparticles additive increased, the coercivity of recycled magnet increased gradually. The recycled magnets with DyH3 nanoparticle content be-tween 0.0 wt.% and 1.0 wt.% maintained the remanence (Br), but, with higher additions, theBr began to decrease rapidly. The best recycled magnet produced contained 1.0 wt.% of DyH3 nanoparticles when compared to the properties of the starting waste sintering magnet. TheHcj,Br and (BH)max values of 101.7%, 95.4%, and 88.58%, respectively, were recovered.

  20. Development of Sintered NdFeB Magnet Industry in China

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Rare earth performance materials grow rapidly in recent years with technical progress in electronic information, autos and manufacturing industries. As the fastest developing functional materials, NdFeB magnets have become the main force that pushes the development of whole rare earth industry.Applications of NdFeB magnets have been extended to many high tech fields with the continuous technique innovation in production process and improvement of product performances. Relying on abundant RE resources and lower labor cost, China has become the largest producer and also the biggest consumer of NdFeB magnets.

  1. Enhanced magnetic properties in Nd-Fe-B magnets prepared by spark plasma sintering via die-upsetting process

    Institute of Scientific and Technical Information of China (English)

    HU Zhihua; CHU Linhua; LI Jun; LIU Ying

    2011-01-01

    The magnetic properties and microstructure of Nd-Fe-B magnets prepared by spark plasma sintering with different die-upsetting processes were investigated.The results showed that the optimum magnetic properties of die-upset Nd-Fe-B magnets were obtained at 680 ℃ when the die-upset level was 60%,and the degree of magnetic alignment was 0.84.The microstructures showed that the coarse grains occurred predominantly within certain areas,and abnormal grain growth was not observed within the major areas of well-aligned grains.There existed many small spherical grains,which stacked together and were not aligned during die upsetting when the deformation temperature was 650 ℃.These small spherical grains grew up,and were aligned when the deformation temperature increased from 650 to 680 ℃,which could improve the crystallographic alignment of die-upset Nd-Fe-B magnets.

  2. Thermomagnetic treatment effects on microstructure in Nd-Fe-B type sintered magnets

    Science.gov (United States)

    PaigeSmith, Catherine

    Optimizing the microstructure of sintered Nd-Fe-B type magnets has become increasingly important. Sintered magnets are key components to the growing industry of alternative energy, particularly wind turbines and electric car generators. With rising costs and limited supply of rare earth elements, special attention has been dedicated to improving magnetic properties of these magnets through processing rather than compositional modifications. The magnetic property needing the most improvement in Nd-Fe-B type sintered magnets is coercivity. Coercivity dictates the performance of magnets at temperatures still below the demagnetizing threshold temperature. It has been shown that annealing sintered magnets in a magnetic field can enhance coercivity when compared to conventional post-sinter annealing in the absence of a magnetic field. However, little is known about the microstructural changes that occur in sintered magnets as a result of these thermo-magnetic treatments. This work presents themicrostructural characterization of Dy-free and Dy-containing sintered magnets that have undergone annealing in a magnetic field of 9T. Microstructural characterization techniques were used to identify phases, analyze the texture of phases identified, and to study intergranular phases. Microstructural findings were then used to propose a solidification scheme during annealing and connect such findings to magnetic property results, as well as to make suggestions for optimizing the manufacturing process. In addition to the magnetic phase, phases identified in the Dy-free and Dy-containing Nd-Fe-B sintered magnets consisted of Nb-rich precipitates, Nd-rich phases, and phases from the Nd-Fe-Cu ternary system. Nd-Fe-Cu phases included alpha-Nd, NdCu, and the tau (Nd6Fe13Cu). The Nd-rich phases were specifically identified to be NdOx precipitates in an alpha-Nd matrix, and contained an orientation relationship described by (0001)alpha-Nd||(111)NdOx and [112¯0]alpha-Nd||[1¯10]NdO x. This

  3. Technique for recovering rare-earth metals from spent sintered Nd-Fe-B magnets without external heating

    Directory of Open Access Journals (Sweden)

    Ryo Sasai

    2016-06-01

    Full Text Available To selectively recover rare-earth metals with higher purity from spent sintered Nd-Fe-B magnets without external heating, we investigated the mechano-chemical treatment of spent sintered Nd-Fe-B magnet powder with a reaction solution of HCl and (COOH2 at room temperature. The results of various experiments showed that the mechano-chemical treatment with HCl and (COOH2 is very effective for recovering the rare-earth metals contained in spent sintered Nd-Fe-B magnet powder; the recovery rate and purity of the rare-earth metals were 95.3 and 95.0 mass%, respectively, under optimal conditions ([HCl] = 0.2 mol/dm3 and [(COOH2] = 0.25 mol/dm3.

  4. Effect of optimal aging treatment on magnetic performance and mechanical properties of sintered Nd-Fe-B permanent magnets

    Institute of Scientific and Technical Information of China (English)

    DING Xia; DING Kai-hong; CUI Sheng-li; SUN Yong-cong; LI Mu-sen

    2016-01-01

    The magnetic performance and mechanical properties including hardness, brittleness, fracture toughness and strength characteristics of the as-sintered and the optimal aged Nd-Fe-B magnets were examined in this work. A new method of Vickers hardness indentation combined with acoustic emission was used to test the brittleness of the magnets.The results show that the magnetic properties of the magnets could be improved through aging treatment, especially the intrinsic coercive force. But it is accompanied by a decrease of strength and fracture toughness. Theoretical calculation confirms that acoustic emission energy accumulated count value could be used to characterize the material brittleness. The bending fracture morphologies of the as-sintered and the optimal aged NdFeB magnets were investigated with the emphasis on the relationship between mechanical properties and microstructure using a field emission scanning electron microscopy (FE-SEM). The research results indicate that the intergranular fracture is the primary fracture mechanism for both as-sintered and optimal aged NdFeB magnets. Aging treatment changes the morphology and distribution of the Nd-rich phases, reducing the sliding resistance between Nd2Fe14B main crystal grains and lowers the grain boundary strength, which is the main reason for the strength and fracture toughness decrease of the aged Nd-Fe-B magnets.

  5. Regeneration of waste sintered Nd-Fe-B magnets to fabricate anisotropic bonded magnets

    Institute of Scientific and Technical Information of China (English)

    李现涛; 岳明; 刘卫强; 张东涛; 左铁镛

    2015-01-01

    The waste sintered Nd-Fe-B magnets were regenerated as magnetic powders via manually crushing (MC) or hydrogen de-crepitation (HD) to fabricate anisotropic bonded magnets. Effect of size distribution on the magnetic properties of the regenerated magnetic MC and HD powders was investigated. For the MC powders, as the particle size decreased, the remanence (Br) increased first, and then decreased again, while the coercivity (Hci) dropped monotonically. The powders with particle size in the range of 200–450μm possessed the best magnetic properties ofBr of 1.22 T andHci of 875.6 kA/m. The corresponding bonded magnet exhibited magnetic properties ofBr of 0.838 T,Hci of 940.9 kA/m, and (BH)max of 91.4 kJ/m3, respectively. On the other hand, the HD powders with particle size range of 200-450μm bore the best magnetic properties ofBr of 1.24 T andHci of 860.4 kA/m. Compared with magnetic proper-ties of the waste magnet, the powders retained 93.9% ofBr and 70.0% ofHci, respectively. The bonded magnet produced from HD powders possessedBr of 0.9 T,Hci of 841.4 kA/m, and (BH)max of 111.6 kJ/m3, indicating its good potential in practical applications.

  6. Effect of additions of zinc stearate on the properties of sintered Nd-Fe-B magnets

    Science.gov (United States)

    Popov, A. G.; Gerasimov, E. G.; Terent'ev, P. B.; Gaviko, V. S.; Shunyaev, K. Yu.; Mikhailova, T. L.; Vas'kovskii, V. O.; Kulesh, N. A.

    2013-04-01

    Zinc stearate additions have been used to increase the remanence of sintered Nd-Fe-B magnets produced by the powder metallurgy without powder pressing. Zinc stearate acts as an internal lubricant, i.e., it decreases the friction forces between the particles and favors an increase in the degree of texture of the powders, which is induced by the magnetic field. It is shown that the density and the magnetic hysteresis characteristics of sintered magnets produced using additions of 0.15 wt % zinc stearate exceeds the corresponding values obtained for magnets produced without this addition at a filling density of powders in containers of more than 2.9 and 3.0 g/cm3 in dry and wet states, respectively. Using additions of zinc stearate in the amount of 0.15% with respect to the weight of the powder, magnets with a density of 7.55 g/cm3, B r = 14.02 kG, H c = 7.91 kOe, and ( BH)max = 46.1 MG Oe have been produced.

  7. Effects of orientation and interaction of grains on coercivity for sintered NdFeB magnets

    Institute of Scientific and Technical Information of China (English)

    高汝伟; 李卫; 张建成; 吴良学; 喻晓军

    1999-01-01

    The coercivity of NdFeB magnets is determined by the coercivity of individual grains and the interaction between the grains composed of the magnets. The coercivity of individual grains and the intergrain interaction depend on the degree of the grain alignment. "tanθ type" Ganssian function is applied to describing the degree of the grain alignment. According to different coercivity mechanisms, there are different formula on the coercivity and the angular dependence of coercivity. The interaction between grains can be classified as the long-range magnetostatic interaction and the exchange-coupling interaction of neighboring grains. For the sintered magnet, the grain size is large and the grain boundaries are mostly separated by the non-magnetic phase. So, the long-range magnetostatic interaction is much stronger than the exchange coupling interaction and it makes the coercivity of the magnet composed of misaligned grains be bigger than that of the magnet composed of ideally aligned grains. The effects o

  8. Effect of FeGa{sub 3} powder addition on the magnetic properties of NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, T.S.; Kim, Y.B.; Jeung, W.Y.

    1999-09-01

    NdFeB sintered magnets with the addition of various amounts of FeGa{sub 3} powder were prepared by blending during the ball milling process. The magnetic properties and microstructure of the NdFeB magnets were studied. It was found that the addition of 0.1--0.2 wt.% FeGa{sub 3} powder increases the coercivity of the magnets without reducing the remanence. The improvement in coercivity by the addition of FeGa{sub 3} powder may be related to the formation of a Nd{sub 6}Fe{sub 14{minus}x}Ga{sub x} (x {approx{underscore}equal} 1) intergranular phase in the magnets.

  9. Magnetic and structural properties of spark plasma sintered nanocrystalline NdFeB-powders

    Energy Technology Data Exchange (ETDEWEB)

    Wuest, H., E-mail: holger.wuest@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Bommer, L., E-mail: lars.bommer@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Weissgaerber, T., E-mail: thomas.weissgaerber@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Kieback, B., E-mail: bernd.kieback@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Technische Universität Dresden, Institute for Materials Science, Helmholtzstraße 7, 01069 Dresden (Germany)

    2015-10-15

    Near-stoichiometric NdFeB melt-spun ribbons have been subjected to spark plasma sintering varying the process temperature T{sub SPS} and pressure p{sub SPS} between 600 and 800 °C and 50–300 MPa, respectively. Produced bulk magnets were analyzed regarding microstructure and magnetic properties. For all samples the intrinsic coercivity H{sub c,J} gradually decreases with increasing sintering temperature and pressure, while residual induction B{sub r} increases simultaneously with sample density. Densities close to the theoretical limit were achieved for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. With increasing T{sub SPS} precipitations of Nd-rich and Fe-rich phases have been observed as a result of a decomposition of the hard magnetic Nd{sub 2}Fe{sub 14}B phase. Under optimum sintering conditions of p{sub SPS}=300 MPa and T{sub SPS}=650 °C high-density bulk magnets with H{sub c,J}=652 kA/m, B{sub r}=0.86 T and (BH){sub max}=106 kJ/m{sup 3} have been produced. - Highlights: • Consolidation close to the theoretical density for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. • Highest (BH){sub max} of 106 kJ/m{sup 3} for p{sub SPS}=300 MPa and T{sub SPS}=650 °C with 98% theo. • H{sub c,J} gradually decreases with increasing T{sub SPS}, while B{sub r} increases simultaneously with. • With increasing T{sub SPS}, Nd- and Fe-rich precipitations are observed. • Reduction in t{sub SPS} is economic but does not increase (BH){sub max} significantly.

  10. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 104 ppm and 4·104 ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting......The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon...

  11. Laboratory scale fabrication of Nd-Fe-B sintered magnets; Fabricacao de imas sinterizados de Nd-Fe-B em escala piloto

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, Daniel; Beneduce Neto, Flavio; Landgraf, Fernando Jose Gomes; Neiva, Augusto Camara; Romero, Sergio; Missell, Frank Patrick

    1992-12-31

    Results are presented on magnetic properties of Nd-Fe-B sauntered magnets produced from 1 kg of alloy caste in vacuum induction furnace. The fabrication viability of these magnets, with properties similar to the commercial magnets, and the influence of particle size in the energy product, through the effect on the H{sub k} field, is confirmed 12 refs., 7 figs., 1 tab.

  12. Micromagnetic simulation of the orientation dependence of grain boundary properties on the coercivity of Nd-Fe-B sintered magnets

    Science.gov (United States)

    Fujisaki, Jun; Furuya, Atsushi; Uehara, Yuji; Shimizu, Koichi; Ataka, Tadashi; Tanaka, Tomohiro; Oshima, Hirotaka; Ohkubo, Tadakatsu; Hirosawa, Satoshi; Hono, Kazuhiro

    2016-05-01

    This paper is focused on the micromagnetic simulation study about the orientation dependence of grain boundary properties on the coercivity of polycrystalline Nd-Fe-B sintered magnets. A multigrain object with a large number of meshes is introduced to analyze such anisotropic grain boundaries and the simulation is performed by combining the finite element method and the parallel computing. When the grain boundary phase parallel to the c-plane is less ferromagnetic the process of the magnetization reversal changes and the coercivity of the multigrain object increases. The simulations with various magnetic properties of the grain boundary phases are executed to search for the way to enhance the coercivity of polycrystalline Nd-Fe-B sintered magnets.

  13. Design and fabrication of sintered Nd-Fe-B magnets with a low temperature coefficient of intrinsic coercivity

    Directory of Open Access Journals (Sweden)

    Cui X.G.

    2009-01-01

    Full Text Available To decrease the temperature coefficients of sintered Nd-Fe-B magnets, the influencing factors on temperature coefficients, especially the reversible temperature coefficient β of intrinsic coercivity Hcj, were analyzed. The results showed that the absolute value of β decreased with increasing Hcj and also the ratio of microstructure parameter c to Neff, indicating that the increase of magnetocrystalline anisotropy field HA and c/Neff can effectively decrease the absolute value of β. On the basis of this analysis, a sintered Nd-Fe-B magnet with a low temperature coefficient of Hcj was fabricated through composition design, and the value of β was only -0.385%/ºC in the temperature interval of 20-150ºC.

  14. THE EFFECT OF Mo ADDITION ON COERCIVITY OF NdFeB SINTERED MAGNET PREPARED BY BLENDING METHOD

    Institute of Scientific and Technical Information of China (English)

    J.Q.Zhou; M.G. Zhang

    2005-01-01

    Alloy modification, accompanying with proper heat treatment, is commonly used to improve the thermal stability of NdFeB magnet. Traditional alloy modification is performed through melting process with alloy elements to form the multi-alloy. In doing so, these alloy elements not only are introduced into the inter-granular boundaries, but partly into the main phase, thus decreasing to some extent the magnetism of the main phase. In this paper, the blending method is used to prepare the Nd22Fe71B/Mo sintered magnet, and its magnetic properties and microstructures are investigated. The results show that by adding 1.5% (mass fraction) Mo, the intrinsic coercivity Hc of the magnet reaches the maximum value of 1719.36KA/m, while continually increasing the amount of Mo has a less effect on iHc Microstructures analysis indicates that Mo-free Nd-Fe-B magnet has not uniform grains in size, while that with Mo element has uniform grains in size and smooth grain boundaries. Experiments show that after the NdFeB magnet is sintered at 1273K and annealed at 873K, the added Mo element could prevent the equilibrium transformation between the main phase and Nd-rich phase, thus resulting in the precipitation of fine second main phase (Nd2Fe14-xMoxB) from the main phase boundaries, preventing the nucleation and expansion of anti-magnetic domain, and enhancing the coercivity.

  15. Development of Sintered NdFeB Magnet Industry in China (Continued)

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Ⅳ. Intensive competition in NdFeB industry 2. Competition features of NdFeB industry Competition in NdFeB industry will be fierce in the future affected by tight supply and high price level of raw materials.

  16. Effects of terbium sulfide addition on magnetic properties, microstructure and thermal stability of sintered Nd-Fe-B magnets

    Science.gov (United States)

    Xiang-Bin, Li; Shuo, Liu; Xue-Jing, Cao; Bei-Bei, Zhou; Ling, Chen; A-Ru, Yan; Gao-Lin, Yan

    2016-07-01

    To increase coercivity and thermal stability of sintered Nd-Fe-B magnets for high-temperature applications, a novel terbium sulfide powder is added into (Pr0.25Nd0.75)30.6Cu0.15FebalB1 (wt.%) basic magnets. The effects of the addition of terbium sulfide on magnetic properties, microstructure, and thermal stability of sintered Nd-Fe-B magnets are investigated. The experimental results show that by adding 3 wt.% Tb2S3, the coercivity of the magnet is remarkably increased by about 54% without a considerable reduction in remanence and maximum energy product. By means of the electron probe microanalyzer (EPMA) technology, it is observed that Tb is mainly present in the outer region of 2:14:1 matrix grains and forms a well-developed Tb-shell phase, resulting in enhancement of H A, which accounts for the coercivity enhancement. Moreover, compared with Tb2S3-free magnets, the reversible temperature coefficients of remanence (α) and coercivity (β) and the irreversible flux loss of magnetic flow (h irr) values of Tb2S3-added magnets are improved, indicating that the thermal stability of the magnets is also effectively improved. Project supported by the Science Funds from the Ministry of Science and Technology, China (Grant Nos. 2014DFB50130 and 2011CB612304) and the National Natural Science Foundation of China (Grant Nos. 51172168 and 51072139).

  17. Corrosion Resistance of Sintered NdFeB Permanent Magnet With Ni-P/TiO2 Composite Film

    Institute of Scientific and Technical Information of China (English)

    SONG Lai-zhou; YANG Zhi-yong

    2009-01-01

    The Ni-P/TiO2 composite film on sintered NdFeB permanent magnet was investigated by X-ray diffraction (XRD), environmental scanning electron microscopy (ESEM), and energy dispersive X-ray spectrometer (EDX).The corrosion resistance of Ni-P/TiO2 film coated on NdFeB magnet, in 0. 5 mol/L NaCl solution, was studied by potentiodynamic polarization, salt spray test and electrochemical impedance spectroscopy (EIS) techniques. The selfcorrosion current density (icorr) and the polarization resistance (Rp) of Ni-P/TiO2 film are 0. 22 μA/cm2 (about 14% of that of Ni-P coating), and 120 kΩ·cm2 (about 2 times of that of Ni-P coating), respectively. The anti-salt spray time of Ni-P/TiO2 film is about 2.5 times of that of the Ni-P coating. The results indicate that Ni-P/TiO2 film has a better corrosion resistance than Ni-P coating, and the composite film increases the corrosion resistance of NdFeB magnet markedly.

  18. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    Science.gov (United States)

    Xia, M.; Abrahamsen, A. B.; Bahl, C. R. H.; Veluri, B.; Søegaard, A. I.; Bøjsøe, P.; Millot, S.

    2017-01-01

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 104 ppm and 4·104 ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small.

  19. Origin of (105) Reflection of X-Ray Diffraction and Quantitative Evaluation of Alignment Degree for Sintered Nd-Fe-B Magnets

    Institute of Scientific and Technical Information of China (English)

    HE Ye-Qing; ZHOU Shou-Zeng; ZHANG Zhen-Rong; HAN Bao-Shan

    2001-01-01

    A new method for quantitatively evaluating the alignment degree ofsintered Nd-FeB magnets by x-ray diffraction spectra has been proposed. It has been experimentally revealed that the strong (105) reflection existing in almost all x-ray diffraction spectra of sintered Nd-FeB magnets stems from the misalignment grains whose easy axes are at an angle of 15.5° with respect to the orientated direction of the magnet.

  20. Relationship between controllable preparation and microstructure of NdFeB sintered magnets

    Institute of Scientific and Technical Information of China (English)

    李岩峰; 朱明刚; 李安华; 冯海波; 黄书林; 李卫; 杜安; 齐岩

    2014-01-01

    The double hard magnetic phase magnets with nominal compositions of Nd30-xDyxFe69B1 (x=2, and 4) (wt.%) were pre-pared. The magnetic properties of the magnets were measured with a NIM-2000H hysteresigraph. The crystalline structures of the magnets were identified by X-ray diffraction (XRD). The Rietveld refinement was carried out using the FULLPROF software. The scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analyses were carried out in order to investigate the microstructure of the magnets. It showed that the magnets consisted mainly of Nd2Fe14B phase, and some Nd-rich phase. Two types of matrix-phase grains in dark grey and light grey were found in the magnets with x=2 and 4. The Dy content was obviously dif-ferent in the two types of grains, which proved that the double hard magnetic phases (Dy-rich and Dy-lean phases) coexisted in the magnet. It revealed that the Nd-rich phases in junction regions had fcc structure, with the unit cell parameter of about 0.52-0.56 nm. The weak superlattice spots were found in the SAD patterns of the junction Nd-rich phases with large scale. The double hard mag-netic phase structure seemed to improve the magnetic properties of NdFeB magnets with high coercivity, while decrease the con-sumption of Dy element, compared with the single alloy magnet.

  1. Effect of Stabilization Heat Treatment on Time-Dependent Polarization Losses in Sintered Nd-Fe-B Permanent Magnets

    Directory of Open Access Journals (Sweden)

    Tuominen S.

    2013-01-01

    Full Text Available Some companies in the motor and generator industry utilizing sintered NdFeB magnets have adopted pre-ageing heat treatment in order to improve the stability of the magnets. The parameters of this stabilization heat treatment are based mainly on assumptions rather than on any published research results. In this work, the effects of pre-ageing treatment on the time-dependent polarization losses of two different types of commercial sintered NdFeB magnets were studied. The material showing the squarer J(H curve did not benefit from the pre-ageing treatment, since it seems to be stable under a certain critical temperature. In contrast, a stabilizing effect was observed in the material showing rounder J(H curve. After the stabilization heat treatment, the polarization of the magnets was found to be at lower level, but unchanged over a certain period of time. The length of this period depends on the temperature and the duration of the pre-ageing treatment. In addition, our analysis reveals that the stabilization heat treatment performed in an open circuit condition does not stabilize the magnet uniformly.

  2. Grain boundary engineering in sintered Nd-Fe-B permanent magnets for efficient utilization of heavy rare earth elements

    Energy Technology Data Exchange (ETDEWEB)

    Loewe, Konrad

    2016-10-18

    The first part of the thesis investigates the diffusion of rare-earth (RE) elements in commercial sintered Nd-Fe-B based permanent magnets. A strong temperature dependence of the diffusion distance and resulting change in magnetic properties were found. A maximum increase in coercivity of ∼+350 kA/m using a Dy diffusion source occurred at the optimum annealing temperature of 900 C. After annealing for 6 h at this temperature, a Dy diffusion distance of about 4 mm has been observed with a scanning Hall probe. Consequently, the maximum thickness of grain boundary diffusion processed magnets with homogeneous properties is also only a few mm. The microstructural changes in the magnets after diffusion were investigated by electron microscopy coupled with electron probe microanalysis. It was found that the diffusion of Dy into sintered Nd-Fe-B permanent magnets occurs along the grain boundary phases, which is in accordance with previous studies. A partial melting of the Nd-Fe-B grains during the annealing process lead to the formation of so - called (Nd,Dy)-Fe-B shells at the outer part of the grains. These shells are μm thick at the immediate surface of the magnet and become thinner with increasing diffusion distance towards the center of the bulk. With scanning transmission electron microscopy coupled with electron probe analysis a Dy content of about 1 at.% was found in a shell located about 1.5 mm away from the surface of the magnet. The evaluation of diffusion speeds of Dy and other RE (Tb, Ce, Gd) in Nd-Fe-B magnets showed that Tb diffuses significantly faster than Dy, and Ce slightly slower than Dy, which is attributed to differences in the respective phase diagrams. The addition of Gd to the grain boundaries has an adverse effect on coercivity. Exemplary of the heavy rare earth element Tb, the nano - scale elemental distribution around the grain boundaries after the diffusion process was visualized with high resolution scanning transmission electron microscopy

  3. Development of Sintered NdFeB Magnet Industry in China (Continued)

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Ⅲ. Changes in NdFeB industry pattern With the development of China economy, many oversea companies have shifted the resource-intensive,energy-consumption and labor-intensive industries to China due to lack of predominance of resources and production cost in the competition with China.

  4. Effect of microstructure changes on magnetic properties of spark plasma sintered Nd-Fe-B powders

    Directory of Open Access Journals (Sweden)

    Michalski B.

    2013-01-01

    Full Text Available In this study the SPS method was applied for low RE content (8,5% at. and high RE content (13,5 % at. MQ powders. The powders were sintered in a wide range of temperature, for 5 min., under pressure of 35 MPa. The low RE content grade, densified reluctantly and gained the density close to the theoretical value only for 850 °C. The coercivity decreased gradually with increasing sintering temperature. On the other hand, the densification of the higher RE content grade powder occurred much easier and the coercivity, close to the theoretical value, was achieved already at 650 °C. The coercivity of this material also decreased with increasing sintering temperature. Microstructural studies revealed that the SPS sintering process leads to partial decomposition of the Nd2Fe14B phase. The proportion of the RE-rich and iron phases increases parallel to the increasing sintering temperature. On the basis of the current results one can conclude that fabrication of high density MQ powders based magnets by the SPS method is possible, however the powders having higher RE content should be used for this purpose and the sintering temperature as low as possible, related to density, should be kept.

  5. Study of sintered Nd-Fe-B magnet with high performance of Hcj (kOe + (BHmax (MGOe > 75

    Directory of Open Access Journals (Sweden)

    Bo-Ping Hu

    2013-04-01

    Full Text Available We have developed a Nd-Fe-B sintered magnet of extremely high performance. The intrinsic coercivity Hcj is as high as 35.2 kOe (2803kA/m together with the maximum energy product (BHmax of 40.4 MGOe (321.6kJ/m3. These values result in Hcj (kOe + (BHmax (MGOe > 75. Between 293 K (20ºC and 473 K (200ºC, the temperature coefficients of remanence and intrinsic coercivity are αBr = −0.122 %/°C and αHcj = −0.403%/°C, respectively. A maximum operating temperature of 503 K (230ºC is obtained when permeance coefficient Pc = −B/H = 2. Grain boundary diffusion (GBD technique on magnet surface has been developed to increase Hcj by 3.6 kOe without significantly decrease of Br and (BHmax. The intrinsic coercivity of the GBD treated magnet Hcj(C has a linear relationship with that of the untreated magnet Hcj(B between 200 K and 473 K (in unit of kOe: Hcj(C = 1.03Hcj(B + 2.38. The enhancement of Hcj by GBD treatment has contributions not only from the improvement of microstructure but also from the increase of Ha in the grain surface layer. It is also found that GBD treatment brings no deterioration in corrosion resistance of untreated magnet.

  6. Magnetic Behavior of Sintered NdFeB Magnets on a Long-Term Timescale

    Directory of Open Access Journals (Sweden)

    Minna Haavisto

    2014-01-01

    Full Text Available Stable polarization of permanent magnets over the lifetime of the application is an important aspect in electrical machine design. Specification of the long-term stability of magnet material is difficult, since knowledge of the phenomenon is incomplete. To be able to optimize magnet material selection, the long-term magnetic behavior of the material must also be understood. This study shows that material with a very square JH curve is stable until a certain critical operating temperature is reached. Major losses are detected as the critical temperature is exceeded. Material with a rounder JH curve does not show a well-defined critical temperature, but increasing losses over a large temperature range. The critical temperature of a material is also dependent on the field conditions. Results differ whether the tests are performed in an open or closed magnetic circuit. In open-circuit tests, the opposing field is not homogeneously distributed throughout the volume of the magnet and thus the long-term behavior is different than that in closed-circuit conditions. Open-circuit tests seem to give bigger losses than closed-circuit tests in cases where the permeance coefficient of the open-circuit sample is considered to be the average permeance coefficient, calculated according to the dimensions of the magnet.

  7. Relation between Nd{sub 2}Fe{sub 14}B grain alignment and coercive force decrease ratio in NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Matsuura, Yutaka, E-mail: Yutaka_Matsuura@hitachi-metals.co.jp [Hitachi Metals Ltd., NEOMAX Division, 2-15-17 Egawa, Shimamoto-cho, Mishima-gun, Osaka 618-0013 (Japan); Hoshijima, Jun; Ishii, Rintaro [Hitachi Metals Ltd., NEOMAX Division, 2-15-17 Egawa, Shimamoto-cho, Mishima-gun, Osaka 618-0013 (Japan)

    2013-06-15

    It was found that the coercive force of NdFeB sintered magnets decreases as the Nd{sub 2}Fe{sub 14}B grain alignment improves. Because of this phenomenon, studies looked at the relation between this alignment and the coercive force decrease ratio. In experiments, it was expected that the coercive force of perfectly aligned magnet reached 0.7 of coercive force in istotropically aligned magnet. When it is postulated that the coercive force is determined by the Stoner–Wohlfarth model, coercive force increases as the alignment improves and it becomes difficult to explain our experimental data. On the other hand, when the coercive force is determined by magnetic domain wall motion, the coercive force decreases as the alignment improves and the coercive force of the perfectly aligned magnet reaches 1/√(2) of the isotropically aligned magnet. This tendency and value was very close to our data. It strongly suggests that the coercive force of NdFeB sintered magnets is determined by the domain wall motion. - Highlights: ► Coercive force of NdFeB sintered magnets decreases as grains alignment improves. ► Coercive force decrease ratio reaches −30% at the perfect aligned magnet. ►These experimental results are different from the Stoner–Wohlfarth model. ► The magnetic domain wall motion could explain this coercive force decrease ratio.

  8. Microstructural investigation of Nd-rich phase in sintered Nd-Fe-B magnets through electron microscopy

    Institute of Scientific and Technical Information of China (English)

    付新; 韩小磊; 杜志伟; 冯海波; 李岩峰

    2013-01-01

    The distribution, morphologies and structures of intergranular Nd-rich phase in sintered Nd-Fe-B magnets were studied through electron microscopy. Backscattered electron (BSE) imaging revealed that Nd-rich particles with various morphologies and sizes were randomly distributed at the grain boundaries and the triple junctions of the tetragonal Nd2Fe14B matrix. Through selected area electron diffraction (SAED) analysis under a systematic tilting condition, most intergranular Nd-rich phase particles, with sizes ranging from hundreds of nanometres to several micrometres, were identified as face-centred cubic (FCC) structure. Such particles possessed several approximate orientation relationships with their adjacent Nd2Fe14B matrix grains, such as (002)Nd2Fe14B//(200)FCC_Nd-rich [120] Nd2Fe14B//[001]FCC_Nd-rich, (002)Nd2Fe14B//( 220 )FCC_Nd-rich [110] Nd2Fe14B//[112]FCC_Nd-rich, as well as (011)Nd2Fe14B//(131)FCC_Nd-rich [111] Nd2Fe14B//[114]FCC_Nd-rich, which could be attributed to minimising interfacial energy. The combination of high-resolution electron microscopy with energy-dispersive X-ray spectroscopy revealed the internal inhomogeneous nature of Nd-rich phases. The large lattice distortion and nanoscale-ordered structures within a single Nd-rich grain were observed.

  9. Effect Of DyMn Alloy-Powder Addition On Microstructure And Magnetic Properties Of NdFeB Sintered Magnets

    Directory of Open Access Journals (Sweden)

    Lee M.-W.

    2015-06-01

    Full Text Available Micostructural change and corresponding effect on coercivity of a NdFeB sintered magnet mixed with small amount of DyMn powder was investigated. In the sintered magnet mixed with the DyMn alloy-powder Dy-rich shell was formed at outer layer of the main grains, while Mn was mostly concentrated at Nd-rich triple junction phase (TJP, lowering melting temperature of the Nd-rich phase that eventually improved the microstructural characteristics of the gain boundary phase. The coercivity of a magnet increased more than 3.5 kOe by the mixing of the DyMn alloy-powder.

  10. Hydrogen Decrepitation Press-Less Process Recycling of NdFeB sintered magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d 100 μm. Adding a ball milling step resulted in full density isotropic magnets for d > 100 μm. The coercivity reached Hci = 957 kA/m being 86 % of the original N48M material without addition of rare earth...

  11. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Xu, J.L., E-mail: jlxu@nchu.edu.cn; Huang, Z.X.; Luo, J.M.; Zhong, Z.C., E-mail: zzhong.2006@yahoo.com.cn

    2014-04-15

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H{sub 2}SO{sub 4} solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H{sub 2}SO{sub 4} solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates.

  12. Preparation and characterization of amorphous SiO2 coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

    Science.gov (United States)

    Xu, J. L.; Xiao, Q. F.; Mei, D. D.; Zhong, Z. C.; Tong, Y. X.; Zheng, Y. F.; Li, L.

    2017-03-01

    Amorphous SiO2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the "coral reef" like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 μm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO2 and a few amorphous Fe2O3 and Nd2O3. The amorphous SiO2 coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees.

  13. Specification Requirement for Thermal Stability of Sintered NdFeB Materials for Electrical Machines

    Institute of Scientific and Technical Information of China (English)

    Lin Yan; Jiang Daiwei; Chen Lixiang; Chen Hailing; Bi Haitao; Tang Renyuan

    2004-01-01

    Based on IEC standards and Chinese national standards of sintered NdFeB materials, in the paper the hightemperature, room-temperature properties and thermal stability of about one hundred samples of NdFeB materials for electrical machines were measured and analyzed.These materials are produced by ten representative manufactories in China.Combined with the analysis results, the paper points out that the magnetic properties of sintered NdFeB materials for electrical machines should meet not only the specific values in standards, such as Br, (BH)max ,HcJ ,but also the requirement of temperature coefficients a (Br) , a (HcJ).

  14. Metal Injection Molding (MIM of NdFeB Magnets

    Directory of Open Access Journals (Sweden)

    Hartwig T.

    2014-07-01

    Full Text Available Due to the increased and unstable prices for Rare Earth elements there are activities to develop alternative hard magnetic materials. Reducing the amount of material necessary to produce complex sintered NdFeB magnets can also help to reduce some of the supply problem. Metal Injection Molding (MIM is able to produce near net shape parts and can reduce the amount of finishing to achieve final geometry. Although MIM of NdFeB has been patented and published fairly soon after the development of the NdFeB magnets there has never been an industrial production. This could be due to the fact that MIM was very young at that time and hardly developed. Thus, the feasibility of the process needs to be revaluated. This paper presents results of our work on determining the process parameters influencing the magnetic properties of the sintered magnets as well as the shrinkage during processing. The role of binder and powder loading on the alignment of the particles as well as on the carbon and oxygen contamination was examined.

  15. Pembuatan Bonded Anisotropi Magnet NdFeB dan Karakterisasinya

    OpenAIRE

    Nuraini, Siti

    2015-01-01

    Research on fabrications of bonded magnets NdFeB type MQA-37-16 with polivynil chloride binder has been done. The purpose of this study the effect of field strength and orientation on the physical and magnetic properties in the manufacture of bonded magnets NdFeB. Preparation process by dry mixing powder magnets NdFeB and polivynil chloride binder bi using Shaker Mill. For each sample takes 4 grams total mass of bonded magnet NdFeB. Printing is done isotropic and anisotropy using a magnetic f...

  16. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    Science.gov (United States)

    Xu, J. L.; Huang, Z. X.; Luo, J. M.; Zhong, Z. C.

    2014-04-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H2SO4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H2SO4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings.

  17. Improvement of the thermal stability of sintered Nd-Fe-B magnets by intergranular addition of Dy{sub 82.3}Co{sub 17.7}

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiaofeng; Guo, Shuai; Yan, Changjiang; Cai, Lingwen; Chen, Renjie; Yan, Aru, E-mail: aruyan@nimte.ac.cn [Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang (China); Lee, Don [University of Dayton, Dayton, Ohio 45469 (United States)

    2014-05-07

    In this study, microstructure and magnetic properties of sintered Nd-Fe-B magnets with addition of Dy{sub 82.3}Co{sub 17.7} (wt. %) were investigated. By adding a small amount of Dy{sub 82.3}Co{sub 17.7}, the coercivity is improved greatly, and the irreversible loss is decreased sharply. The increase of Curie temperature suggests that Co atoms have entered into the 2:14:1 main phase. Microstructural analysis indicates that a well-developed core-shell structure was formed in the magnets with the addition of Dy{sub 82.3}Co{sub 17.7}. The improvement of magnetic properties can be attributed to the microstructural modification and the intrinsic properties' improvement.

  18. Effects of terbium sulfide addition on magnetic properties, microstructure and thermal stability of sintered Nd Fe B magnets

    Institute of Scientific and Technical Information of China (English)

    李向斌; 刘硕; 曹学静; 周贝贝; 陈岭; 闫阿儒; 严高林

    2016-01-01

    To increase coercivity and thermal stability of sintered Nd–Fe–B magnets for high-temperature applications, a novel terbium sulfide powder is added into (Pr0.25Nd0.75)30.6Cu0.15FebalB1 (wt.%) basic magnets. The effects of the addition of terbium sulfide on magnetic properties, microstructure, and thermal stability of sintered Nd–Fe–B magnets are investigated. The experimental results show that by adding 3 wt.% Tb2S3, the coercivity of the magnet is remarkably increased by about 54%without a considerable reduction in remanence and maximum energy product. By means of the electron probe microanalyzer (EPMA) technology, it is observed that Tb is mainly present in the outer region of 2:14:1 matrix grains and forms a well-developed Tb-shell phase, resulting in enhancement of HA, which accounts for the coercivity enhancement. Moreover, compared with Tb2S3-free magnets, the reversible temperature coefficients of remanence (α) and coercivity (β) and the irreversible flux loss of magnetic flow (hirr) values of Tb2S3-added magnets are improved, indicating that the thermal stability of the magnets is also effectively improved.

  19. Corrosion and protection of NdFeB type magnets

    Science.gov (United States)

    Cavalloti, P.; Bozzini, B.; Cecchini, R.; Bava, G. F.; Davies, H. A.; Hoggarth, C.

    1992-02-01

    A general mechanism for the corrosion behaviour of NdFeB magnets is presented, related to the magnet heterogeneity with the presence of different phases. Cathodic control is outlined. An electrochemical method to assess the corrosion resistance of magnets, with and without coatings, is proposed; it is based on the study of the transient voltage at the magnet surface after a second cathodic current pulse in a suitable aggressive solution and its dependence on the amount of cathodic current circulating. Suitable pretreatments have been tried and interesting results obtained with passivation pretreatments, giving phosphorous Nd at grain boundaries. Coatings if sintered and plastic magnets have been tried using several methods. Good results are obtained with Zn-Co layers on sintered magnets and a sol-gel glass on powders for plastic magnets. Improved ACS (Autocatalytic Chemical Deposition) Ni=P coatings have been realized, with an alkaline brass flash plating to start ACD deposition.

  20. Normal and abnormal grain growth in fine-grained Nd-Fe-B sintered magnets prepared from He jet milled powders

    Science.gov (United States)

    Bittner, F.; Woodcock, T. G.; Schultz, L.; Schwöbel, C.; Gutfleisch, O.; Zickler, G. A.; Fidler, J.; Üstüner, K.; Katter, M.

    2017-03-01

    Fine-grained, heavy rare earth free Nd-Fe-B sintered magnets were prepared from He jet milled powders with an average particle size of 1.5 μm by low temperature sintering at 920 °C or 980 °C. A coercivity of >1600 kA/m was achieved for an average grain size of 1.68 μm. Transmission electron microscopy showed that the distribution and composition of intergranular and grain boundary junction phases was similar to that in conventionally processed magnets. Microstructural analysis on different length scales revealed the occurrence of abnormal grain growth, which is unexpected for sintering temperatures below 1000 °C. A larger area fraction of abnormal grains was observed in the sample sintered at 920 °C compared to that sintered at 980 °C. Microtexture investigation showed a better crystallographic alignment of the abnormal grains compared to the fine-grained matrix, which is explained by a size dependent alignment of the powder particles during magnetic field alignment prior to sintering. Slightly larger particles in the initial powder show a better alignment and will act as nucleation sites for abnormal grain growth. Magneto-optical Kerr investigations confirmed the lower switching field of the abnormal grains compared to the fine-grained matrix. The demagnetisation curve of the sample sintered at 920 °C showed reduced rectangularity and this was attributed to a cooperative effect of the larger fraction of abnormal grains with low switching field and, as a minor effect, a reduced degree of crystallographic texture in this sample compared to the material sintered at 980 °C, which did not show the reduced rectangularity of the demagnetisation curve.

  1. Temperature stability and microstructure of ultra-high intrinsic coercivity Nd-Fe-B magnets

    Institute of Scientific and Technical Information of China (English)

    HU Zhihua; CHENG Xinghua; ZHU Minggang; LI Wei; LIAN Fazeng

    2008-01-01

    The variations of intrinsic coercivity and remanence of sintered Nd-Fe-B magnets with ultra-high intrinsic coercivity were investigated.The results showed that the intrinsic coercivity and remanence declined simultaneously with increasing temperature,but the squareness of the magnets has hardly been changed.The temperature coefficients of remanence (α) and coercivity (β) for the magnets were calculated by two different methods,and the variations of the temperature coefficients and the microstructure of sintered Nd-Fe-B magnets were analyzed.The temperature coefficients of remanence (α) and coercivity (β) for the sintered magnets are very small,and the existence of free microstructure is necessary to obtain sintered Nd-Fe-B magnets with ultra-high intrinsic coercivity.

  2. Improving sintered NdFeB permanent magnets by powder compaction in a 9 T superconducting solenoid

    Science.gov (United States)

    Mulcahy, T. M.; Hull, J. R.; Rozendaal, E.; Wise, J. H.; Turner, L. R.

    2003-05-01

    Commercial-grade magnet powder (Magnequench UG) was axial die pressed in the 76.2 mm warm bore of a 9 T superconducting solenoid. Otherwise, processing was performed as part of normal factory operations. This pressing was done to improve the alignment of the anisotropic single-crystal particles of the compact and, thus, the remanent magnetization of the sintered cylindrical permanent magnets (12.7 mm diameter). Although the press was operated in batch mode for this proof-of-concept study, its design enables automated production. Improvements of up to 8% in magnetization and 16% in energy products were obtained, as the alignment field H was increased above the 2 T maximum field of electromagnets used in industry. The greatest improvements were obtained for magnets with the smallest length-to-diameter ratios, L/D<0.5. The production of quality magnets in this near-final-shape size range is currently being pursued by industry to eliminate expensive machining steps. To understand the potential for 2-8 T alignment fields to overcome the distortions created in the otherwise uniform field by the self-field of short compacts, electromagnetic code (Opera) calculations were made. A simple material model was used to predict the distortions. The trends in the predicted field-line inclinations, with L/D and H, compare to trends in the improvement of the magnetic properties.

  3. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    Science.gov (United States)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB.

  4. Magnetic properties of Nd-Fe-B magnets sintered using granulated powders by spray drying method. 3; Spray zoryufun wo mochiita Nd-Fe-B shoketsu jishaku no jiki tokusei. 3

    Energy Technology Data Exchange (ETDEWEB)

    Kishimoto, Y. [Sumitomo Metal Industries Ltd., Osaka (Japan); Yamashita, O. [Sumitomo Special Metals Co. Ltd., Osaka (Japan)

    1997-08-15

    Using two kinds of polymers with different tensile strengths and plasticizer as binders for the spray drying method of Nd2Fe14B rare earth system alloy powder, the relation between binder composition and powder characteristics or sintered magnet characteristics was studied. The binder polymers with high tensile strength improved the binding strength between alloy powders, and formed the secondary grain powder with a flowability superior in granulation. An increase in residual carbon was controlled to 200-300ppm by decarbonization at 673K for 0.5h. Reduction of an oxygen content in granulated powders was important for improving magnet characteristics. Magnet characteristics of sintered bodies were largely dependent on the amount of added plasticizer. The higher flexibility of binders due to addition of more amount of plasticizer reduced the binding strength between alloy powders and slightly reduced the flowability, however, improved magnet characteristics. The binder composed of PVA of 0.2wt% and plasticizer (glycerine) of 0.09wt% was most suitable. 4 refs., 7 figs., 1 tab.

  5. Effect of sintering conditions on the magnetic and microstructural properties of Nd-Fe-B sintered magnets doped with DyF(3) powders.

    Science.gov (United States)

    Park, Song-E; Kim, Tae-Hoon; Lee, Seong-Rae; Namkung, Seok; Jang, Tae-Suk

    2012-04-01

    The microstructural and magnetic property changes of DyF(3)-doped (Nd(26.06), Dy(6.51))-Fe(bal) -B(0.97)-M(2.39) (wt. %) (M = Cu, Al, Co, and Nb) sintered magnets as functions of the sintering conditions were studied. The sintering conditions for the optimum core-shell microstructure were determined. When the magnets were sintered at 1050 °C for 4 h, a coercivity of 35.1 kOe was obtained without sacrificing the remanence. When the magnets were doped with DyF(3), the formation of the RE-rich phase (Nd-Dy-O) was effectively suppressed and, hence, saving the Dy. In addition, the formation of a cubic-NdOF triple-junction phase (TJP) improves the interface uniformity and enhances the coercivity.

  6. Application of bonded NdFeB magnet for C-Band circulator component

    Science.gov (United States)

    Kristiantoro, T.; Idayanti, N.; Sudrajat, N.; Septiani, A.; Dedi

    2016-11-01

    In this paper bonded NdFeB permanent magnets of the crashed-ribbon type were made as an alternative for circulator magnet to improve their magnetic performance. The fabrication process is also easier than the sintered NdFeB because there had no shrinkage of product (such as sintered barium ferrite magnet), with the others advantages as follows; large freeness of product shapes, high precision of dimension and good corrosion resistance. The dimension of the samples was measured to calculate its bulk densities and the magnetic properties were characterized by Permagraph to obtain values such as; Remanence induction (Br) in kG, Coercivity value (Hcj) in kOe, the Maximum energy product (BH max) in MGOe. Whereas the surface magnetic field strength (B) was observed by the Gauss-meter. The bonded NdFeB permanent magnets revealed 6.39 kG of Br, 6.974 kOe of Hcj and 7.13 MGOe of BHmax. The circulator performance was measured using Vector Network Analyzer (VNA). The optimum values of the circulator measurement at a frequency of 5 GHz show a VSWR value of 1.062 and insertion loss of -0.463 dB. The bonded magnet could be used as component of permanent magnets on the circulator that working on C-Band at a frequency range of 4 GHz - 8 GHz.

  7. Electrophoretic deposition of graphene oxide as a corrosion inhibitor for sintered NdFeB

    Science.gov (United States)

    He, Wenting; Zhu, Liqun; Chen, Haining; Nan, Haiyang; Li, Weiping; Liu, Huicong; Wang, Yan

    2013-08-01

    Graphene oxide (GO) was deposited uniformly on the surface of permanent magnet material NdFeB by electrophoretic deposition (EPD). Electrophoretic deposited graphene oxide (EPD-GO) coating was reduced partially after EPD process, owing to the removal of oxygen functional groups. And EPD-GO coating showed excellent adhesion to the NdFeB matrix. According to the results of electrochemical tests, the decrease in corrosion current density and the positive shift in corrosion potential have both demonstrated that EPD-GO coating served as a corrosion inhibitor, protecting NdFeB from NaCl aqueous solution.

  8. Magnetic microstructure and coercivity mechanism of high performance Nd-Fe-B magnets

    Institute of Scientific and Technical Information of China (English)

    ZHU Minggang; LIU Xingmin; FANG Yikun; LI Zhengbang; LI Wei

    2006-01-01

    Magnetic microstructure of high performance Nd-Fe-B magnets was investigated by using magnetic force microscopy. The correlation between magnetic microstructure and coercivity for high performance Nd-Fe-B magnets was studied. It is found that the magnets with different coercivity mechanism take on different microstructures and magnetism. Moreover, the magnetic microstructures of high performance permanent magnets can be explained by the starting field theory model.

  9. Influence of dysprosium substitution on magnetic and mechanical properties of high intrinsic coercivity Nd-Fe-B magnets prepared by double-alloy powder mixed method

    Institute of Scientific and Technical Information of China (English)

    胡志华; 瞿海锦; 马冬威; 罗成; 王会杰

    2016-01-01

    The double-alloy powder mixed method is very proper for developing new small-mass products by changing the composi-tion of sintered Nd-Fe-B magnets, and there is little research on this aspect. The variation on magnetic and mechanical properties of high intrinsic coercivity Nd-Fe-B magnets prepared by double-alloy powder mixed method was discussed, which is a method blend-ing two-type main phase alloy powders with different components. The results showed that the intrinsic coercivity and density of sin-tered Nd-Fe-B magnets increased gradually with the increase in Dy content, and the double-alloy powder mixed method could obtain high intrinsic coercivity Nd-Fe-B magnets with good crystallographic alignment and microstructure. The bending strength of sintered Nd-Fe-B magnets declined, and the Rockwell hardness of sintered Nd-Fe-B magnets first declined, and then increased with the in-crease in Dy content. The microstructure showed that there existed the phenomenon that the Dy element diffused into main phase dur-ing sintering process, and the distribution of Dy content in main phase had some variation in homogeneity as a result of incomplete reaction between the double-alloy powder types.

  10. Microstructure and Magnetic Properties of NdFeB Films through Nd Surface Diffusion Process

    Directory of Open Access Journals (Sweden)

    Wenfeng Liu

    2017-01-01

    Full Text Available Ta/Nd/NdFeB/Nd/Ta films were deposited by magnetron sputtering on Si (100 substrates and subsequently annealed for 30 min at 923 K in vacuum. It was found that the microstructure and magnetic properties of Ta/Nd/NdFeB/Nd/Ta films strongly depend on the NdFeB layer thickness. With NdFeB layer thickness increasing, both the grain size and the strain firstly reduce and then increase. When NdFeB layer thickness is 750 nm, the strain reaches the minimum value. Meanwhile, both the in-plane and perpendicular coercivities firstly drastically increase and then slowly decrease with NdFeB layer thickness increasing. The highest in-plane and perpendicular coercivities can be obtained at NdFeB layer thickness of 750 nm, which are 21.2 kOe and 19.5 kOe, respectively. In addition, the high remanence ratio (remanent magnetization/saturation magnetization of 0.87 can also be achieved in Ta/Nd/NdFeB (750 nm/Nd/Ta film.

  11. Corrosion properties of aluminium coatings deposited on sintered NdFeB by ion-beam-assisted deposition

    Science.gov (United States)

    Mao, Shoudong; Yang, Hengxiu; Li, Jinlong; Huang, Feng; Song, Zhenlun

    2011-04-01

    Pure Al coatings were deposited by direct current (DC) magnetron sputtering to protect sintered NdFeB magnets. The effects of Ar+ ion-beam-assisted deposition (IBAD) on the structure and the corrosion behaviour of Al coatings were investigated. The Al coating prepared by DC magnetron sputtering with IBAD (IBAD-Al-coating) had fewer voids than the coating without IBAD (Al-coating). The corrosion behaviour of the Al-coated NdFeB specimens was investigated by potentiodynamic polarisation, a neutral salt spray (NSS) test, and electrochemical impedance spectroscopy (EIS). The pitting corrosion of the Al coatings always began at the voids of the grain boundaries. Bombardment by the Ar+ ion-beams effectively improved the corrosion resistance of the IBAD-Al-coating.

  12. Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

    Science.gov (United States)

    Pinkerton, Frederick E.; Balogh, Michael P.; Ellison, Nicole; Foto, Aldo; Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P.

    2016-11-01

    High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity Hci of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H2 gas. Expansion of the NdFeB crystal lattice in both ATF and H2 identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets.

  13. Designing a Virtual laboratory for Simulating to Production of Nanocomposite NdFeB Magnets

    Directory of Open Access Journals (Sweden)

    Musa Faruk Çakir

    2014-02-01

    Full Text Available The talent figure for a permanent magnet is the multiplication of the maximum energy (BHmax. Less volume magnet is required for the production of magnet flux density if the BHmax value is higher. Mathematical functions are obtained from the data related to resiudal flux density, magnetic coercitivy, permanent magnet flux product capability, Curie temperature and density which were obtained as a result of the studies on different NdFeB alloys in the laboratory. Besides this, mathematical functions of NdFeB hard magnet’s resiudal flux density are obtained by adding elements. In this study, a virtual laboratory for producing nanocompositedNdFeB magnet has been designed. The virtual laboratory software has been used to simulate NdFeB hard magnets for industrial utilities.

  14. Protection of NdFeB magnets by corrosion resistance phytic acid conversion film

    Science.gov (United States)

    Nan, Haiyang; Zhu, Liqun; Liu, Huicong; Li, Weiping

    2015-11-01

    Phytic acid conversion film was prepared on NdFeB magnets by dipping the NdFeB into phytic acid solution. The morphology, composition, structure and corrosion resistance of the film were systematically investigated. The results showed that the phytic acid film was effective in improving the corrosion resistance of NdFeB magnets. XRD, TEM and FT-IR analyses revealed that the film was amorphous and had a strong peak of phosphate radical (PO43-). The formation mechanism of the film was also explored by XPS and the potential of zero charge (Epzc) measurement at the solution-metal interface.

  15. Investigation Procedure of Magnetic Performances of NdFeB Permanent Magnets

    DEFF Research Database (Denmark)

    Calin, Marius-Daniel; Helerea, Elena; Ritchie, Ewen

    2011-01-01

    The permanent magnet applications based on carbon steel magnets, hard ferrites and AlNiCo magnets classes are renewed with new classes of advanced magnetic materials based on rare earth elements, the Sm-Co and NdFeB types. Performance increase of the hard magnetic materials and their use...... in specific applications impose also great advances in the field of magnetic measurement. New researches need to be validated in order to investigate the NdFeB permanent magnets performances, including their stability under different thermal operational regimes. In this paper a specific investigation...... procedure of magnetic performances of NdFeB permanent magnets in correlation with the range of operating temperature is proposed based on modern hysteresisgraph method and impulse magnetization technique....

  16. Dipolar energy of Nd-Fe-B nanocrystalline magnets in magnetization reversal process

    Science.gov (United States)

    Ohtori, Hiroyuki; Iwano, Kaoru; Mitsumata, Chiharu; Yano, Masao; Kato, Akira; Shoji, Tetsuya; Manabe, Akira; Ono, Kanta

    2014-05-01

    We analyzed the dipolar energy of Nd-Fe-B nanocrystalline magnets in magnetization reversal process through visualizing magnetic dipolar interaction. We obtained magnetization distribution images experimentally by using scanning transmission X-ray microscopy (STXM). The magnetic dipolar interaction was calculated by the interaction between the magnetization at each point and those at the other points on the STXM image. We showed the dipolar energy in the nanocrystalline Nd-Fe-B magnets and compared it with the exchange energy at various applied fields. Our results indicated the significance of the dipolar energy in magnetization reversal process.

  17. Multiple magnetic scattering in small-angle neutron scattering of Nd-Fe-B nanocrystalline magnet.

    Science.gov (United States)

    Ueno, Tetsuro; Saito, Kotaro; Yano, Masao; Ito, Masaaki; Shoji, Tetsuya; Sakuma, Noritsugu; Kato, Akira; Manabe, Akira; Hashimoto, Ai; Gilbert, Elliot P; Keiderling, Uwe; Ono, Kanta

    2016-06-20

    We have investigated the influence of multiple scattering on the magnetic small-angle neutron scattering (SANS) from a Nd-Fe-B nanocrystalline magnet. We performed sample-thickness- and neutron-wavelength-dependent SANS measurements, and observed the scattering vector dependence of the multiple magnetic scattering. It is revealed that significant multiple scattering exists in the magnetic scattering rather than the nuclear scattering of Nd-Fe-B nanocrystalline magnet. It is considered that the mean free path of the neutrons for magnetic scattering is rather short in Nd-Fe-B magnets. We analysed the SANS data by the phenomenological magnetic correlation model considering the magnetic microstructures and obtained the microstructural parameters.

  18. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    Science.gov (United States)

    Meakin, J. P.; Speight, J. D.; Sheridan, R. S.; Bradshaw, A.; Harris, I. R.; Williams, A. J.; Walton, A.

    2016-08-01

    Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.- computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd2O3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10-13 cm2/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated temperatures in the literature. This indicates that the growth of the room temperature oxidation products are likely defect enhanced processes at the NdFeB triple junctions.

  19. Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

    Energy Technology Data Exchange (ETDEWEB)

    Pinkerton, Frederick E., E-mail: frederick.e.pinkerton@gm.com [Chemical and Materials Systems Laboratory, General Motors Research and Development Center, Warren, MI 48092 (United States); Balogh, Michael P.; Ellison, Nicole [Chemical and Materials Systems Laboratory, General Motors Research and Development Center, Warren, MI 48092 (United States); Foto, Aldo [Element Materials Technology Wixom, Inc (United States); Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P. [Powertrain Materials/Fluids/AMPPD Engineering and Labs, GFL VE/PT Materials Engineering, General Motors LLC, Pontiac, MI 48340 (United States)

    2016-11-01

    High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity H{sub ci} of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H{sub 2} gas. Expansion of the NdFeB crystal lattice in both ATF and H{sub 2} identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets. - Highlights: • Injection molded NdFeB magnets age rapidly in automatic transmission fluid (ATF). • Coercivity loss is not due to direct chemical reaction between ATF and the powder. • Chemical reaction with the binder does not play a major role in aging. • Hydrogen dissociates from ATF and diffuses into Nd{sub 2}Fe{sub 14}B, reducing coercivity.

  20. Nb含量对烧结NdFeB永磁体磁性能及显微结构的影响%INVESTIGATIONS ON THE MAGNETIC PROPERTIES AND MICROSTRUCTURES OF SINTERED NdFeB MAGNETS WITH DIFFERENT Nb ADDITIONS

    Institute of Scientific and Technical Information of China (English)

    成问好; 李卫; 李传健

    2001-01-01

    对Nd33.0Fe65.9-xNbxB1.1(wt%,x=0,0.3,0.6,1.0,1.5,2.0)系列烧结永磁体的磁性能、组织形貌以及磁性能与组织形貌间的关系进行了系统研究.研究发现,不含Nb的NdFeB磁体晶粒的大小、形状差异非常大.这种结构使NdFeB磁体的磁性能恶化.添加一定量的Nb元素后,磁体的组织结构变得均匀一致.当Nb含量小于1.0时磁体矫顽力、剩磁、磁能积均比相应不含Nb的磁体高.其原因是Nb使NdFeB磁体的晶粒变得均匀一致,密度提高.Nb对NdFeB磁体的绝大部分磁性能的影响均与Nb使NdFeB磁体的晶粒得到均匀化有关.%The magnetic properties and microstructures of a series of sintered magnets Nd33.0Fe65.9-xNbxB1.1(wt%,x=0,0.3,0.6,1.0,1.5,2.0) as well as their relations were investigated in detail. It was found that the grain size of NdFeB magnet without Nb addition was quiet different from each other and the shape of the grains was very irregular, which led to the deterioration of the magnetic properties. The microstructures of the magnets with proper Nb addition became homogeneous and the final size of the grain after annealing was very fine, and, correspondingly, the density of the final magnet was increased to a higher level. Magnetic measurements showed that the coercivity iHc, magnetic remanence Br and energy product (BH)max of the magnet with Nb additions below 1.0wt% were generally higher than those of their Nb-free counterparts. The effect of Nb on the magnetic properties originated mainly from the homogenization of the microstructure due to Nb addition.

  1. High coercivity, anisotropic, heavy rare earth-free Nd-Fe-B by Flash Spark Plasma Sintering.

    Science.gov (United States)

    Castle, Elinor; Sheridan, Richard; Zhou, Wei; Grasso, Salvatore; Walton, Allan; Reece, Michael J

    2017-09-11

    In the drive to reduce the critical Heavy Rare Earth (HRE) content of magnets for green technologies, HRE-free Nd-Fe-B has become an attractive option. HRE is added to Nd-Fe-B to enhance the high temperature performance of the magnets. To produce similar high temperature properties without HRE, a crystallographically textured nanoscale grain structure is ideal; and this conventionally requires expensive "die upset" processing routes. Here, a Flash Spark Plasma Sintering (FSPS) process has been applied to a Dy-free Nd30.0Fe61.8Co5.8Ga0.6Al0.1B0.9 melt spun powder (MQU-F, neo Magnequench). Rapid sinter-forging of a green compact to near theoretical density was achieved during the 10 s process, and therefore represents a quick and efficient means of producing die-upset Nd-Fe-B material. The microstructure of the FSPS samples was investigated by SEM and TEM imaging, and the observations were used to guide the optimisation of the process. The most optimal sample is compared directly to commercially die-upset forged (MQIII-F) material made from the same MQU-F powder. It is shown that the grain size of the FSPS material is halved in comparison to the MQIII-F material, leading to a 14% increase in coercivity (1438 kA m(-1)) and matched remanence (1.16 T) giving a BHmax of 230 kJ m(-3).

  2. Use of paired, bonded NdFeB magnets in redox magnetohydrodynamics.

    Science.gov (United States)

    Arumugam, Prabhu U; Clark, Emily A; Fritsch, Ingrid

    2005-02-15

    Bonded neodymium-iron-boron (NdFeB) permanent magnets in a paired configuration were successfully used to control mass transport in redox-based, magnetohydrodynamics (MHD). Control of fluid flow based on magnetic fields has potential for use in portable lab-on-a-chip (LOAC) and analytical devices. Bonded magnets, composed of magnetic powder and organic binder materials, are less expensive and easier to fabricate and pattern than electromagnets and sintered permanent magnets, which have been previously used in MHD studies on electrochemical systems. The ability to pattern bonded magnets near and around the electrodes is expected to allow for better control over the magnetic field distribution and solution flow. Current was generated at an 800-microm-radius platinum disk electrode in a solution of 0.06 M nitrobenzene and 0.5 M tetra-n-butylammonium hexafluorophosphate in acetonitrile. Increases in limiting current in the presence of the magnetic field, which indicate enhancement in mass transport, for sintered (210+/-14%, N = 4, where B(r) = 1.23 T and magnetic field strength is 0.55 T) and bonded (94+/-8%, N = 4, where B(r) = 0.41 T and magnetic field strength is 0.20 T) magnets, were similar to those obtained using an electromagnet with the same magnetic flux densities. The magnetic field strength and not the magnet type is important in controlling fluid flow, which is encouraging for integration of bonded permanent magnets into LOAC devices.

  3. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    Energy Technology Data Exchange (ETDEWEB)

    Meakin, J.P., E-mail: jxm764@bham.ac.uk; Speight, J.D.; Sheridan, R.S.; Bradshaw, A.; Harris, I.R.; Williams, A.J.; Walton, A.

    2016-08-15

    Highlights: • Room temperature atmospheric oxidation behaviour of sintered NdFeB. • 3D laser confocal microscopy measurement of oxide phase growth. • Significant height increase of oxide phase only observed at triple points. • Raman spectroscopy identified oxide phase to be Nd{sub 2}O{sub 3}. • Diffusion coefficient determined to be 4 × 10{sup −13} cm{sup 2}/s. - Abstract: Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.— computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd{sub 2}O{sub 3} and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10{sup −13} cm{sup 2}/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth

  4. Influence of bath PH value on microstructure and corrosion resistance of phosphate chemical conversion coating on sintered Nd-Fe-B permanent magnets

    Science.gov (United States)

    Ding, Xia; Xue, Long-fei; Wang, Xiu-chun; Ding, Kai-hong; Cui, Sheng-li; Sun, Yong-cong; Li, Mu-sen

    2016-10-01

    The effect of bath PH value on formation, microstructure and corrosion resistance of the phosphate chemical conversion (PCC) coatings as well as the effect on the magnetic property of the magnets is investigated in this paper. The results show that the coating mass and thickness increase with the decrease of the bath PH value. Scanning electron microscopy observation demonstrates that the PCC coatings are in a blocky structure with different grain size. Transmission electron microscope and X-ray diffractometer tests reveal the coatings are polycomponent and are mainly composed of neodymium phosphate hydrate and praseodymium phosphate hydrate. The electrochemical analysis and static immersion corrosion test show the corrosion resistance of the PCC coatings prepared at bath PH value of 0.52 is worst. Afterwards the corrosion resistance increases first and then decreases with the increasing of the bath PH values. The magnetic properties of all the samples with PCC treatment are decreased. The biggest loss is occurred when the bath PH value is 0.52. Taken together, the optimum PH range of 1.00-1.50 for the phosphate solution has been determined.

  5. Net Shape 3D Printed NdFeB Permanent Magnet

    CERN Document Server

    Jacimovic, J; Herrmann, L G; Greuter, F; Genta, J; Calvo, M; Tomse, T; Simon, R A

    2016-01-01

    For two decades, NdFeB based magnets have been a critical component in a range of electrical devices engaged in energy production and conversion. The magnet shape and the internal microstructure of the selected NdFeB grade govern their efficiency and size. However, stricter requirements on device efficiency call for better performing magnets preferably with novel functionality not achievable today. Here we use 3D metal printing by Selective Laser Melting to fabricate dense net shape permanent magnets based on NdFeB that exhibit high magnetic performance. Evidence is provided that the internal microstructure, not achievable by traditional manufacturing means, is the origin of the solid magnetic properties. The freedom in magnet body shape and size that ranges from the millimeter to tens of centimeter scale opens up a design freedom that could be a catalyzer for the next generation of electrical devices.

  6. Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

    Science.gov (United States)

    Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

    2014-02-01

    Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  7. Influence of modulated structure on magnetic properties of NdFeB/Co multilayer thin films

    Institute of Scientific and Technical Information of China (English)

    傅宇东; 王诗阳; 朱小硕; 方博; 闫峰

    2015-01-01

    The NdFeB/Co multilayer films were prepared by magnetron sputtering. After that, the samples were annealed at 600 °C for 20 min. The surface morphology, phase structures and magnetic properties of Mo (50 nm)/[NdFeB (100 nm)/Co(y)]×10/Mo (50 nm) thin films were researched by AFM, XRD and VSM, respectively. The results show that the films show stronger perpendicular magnetic anisotropy. When the thickness of Co layers is 10 nm, the coercivity Hc⊥ is the maximum, 295 kA/m. However, for y=10−20, the reduced remanence M/Ms of films has increased. When the thickness of Co layers is 20−30 nm, the NdFeB/Co multilayer films obtained more superior magnetic properties with M/Ms=0.95.

  8. Enhanced method of magnetic powder alignment for production of PLP Nd-Fe-B magnets

    Science.gov (United States)

    Popov, A. G.; Golovnia, O. A.; Protasov, A. V.

    2017-04-01

    It is demonstrated how the high degree of powder alignment in PLP magnets can be achieved by loading the powder into a container placed in a magnetic field of moderate strength. The strip-cast alloy with a composition of 30.00 Nd, 1.95 Dy, 66.42 Fe, 0.99 B, 0.54 Co, 0.1 Ga (wt%) was subjected to hydrogen decrepitation and then milled in a vibratory mill in toluene to an average particle size of 2.9 μm determined by the FSSS method. The powder was compacted in the magnetic field of 0.2 - 1.2 T to the filling density 2.6 - 3.2×103 kg/m3. It is shown that loading the powder into a container placed in a magnetic field enhances the degree of powder alignment in sintered Nd-Fe-B magnets produced from non-pressed powder. At the filling density less than 3.2×103 kg/m3, the density of magnets is high but insufficient, because of the formation of magnetostatic chains of particles, which impedes the powder compaction. The simulation by the discrete-element method qualitatively proves that the magnetostatic interaction of the chains of particles that are formed in the course of loading in the magnetic field stimulates a decrease in the density of the sintered magnets and its non-uniform distribution over the sample. As a result of the optimization of the parameters of the alignment and compaction of the powder loaded in a magnetic field, PLP magnets with Br ≥1.34 T, Нc ≥950 kA/m, (BH)max ≥340 kJ/m3, and the degree of alignment exceeding 96% were produced.

  9. Effective anisotropy and coercivity in nanocrystalline single-phase NdFeB permanent magnetic material

    Institute of Scientific and Technical Information of China (English)

    韩广兵; 高汝伟; 冯维存; 刘汉强; 王标; 张鹏; 陈伟; 李卫; 郭永权

    2003-01-01

    The effect of exchange-coupling interaction on the effective anisotropy and its varying tendency in nanocrystalline single-phase NdFeB permanent magnetic material have been investigated. The results show that the exchange-coupling interaction between grains makes the effective anisotropy of material, Keff, decrease with the reduction of grain size. The variation of Keff is basically the same as that of coercivity. The decrease in effective anisotropy is the main reason of the reduction of coercivity for nanocrystalline single-phase NdFeB permanent magnetic material. In order to get high anisotropy and coercivity in nanocrystalline single-phase NdFeB permanent material, the grain size should be larger than 35 nm.

  10. Rapid sintering of anisotropic, nanograined Nd-Fe-B by flash-spark plasma sintering

    Science.gov (United States)

    Castle, Elinor; Sheridan, Richard; Grasso, Salvatore; Walton, Allan; Reece, Mike

    2016-11-01

    A Spark Plasma Sintering (SPS) furnace was used to Flash-Sinter (FS) Nd-Fe-Dy-Co-B-Ga melt spun permanent magnetic material. During the 10 s "Flash" process (heating rate 2660 K min-1), sample sintering (to theoretical density) and deformation (54% height reduction) occurred. This produced texturing and significant magnetic anisotropy, comparable to conventional die-upset magnets; yet with much greater coercivities (>1600 kA m-1) due to the nanoscale characteristics of the plate-like sintered grains. These preliminary results suggest that Flash-SPS could provide a new processing route for the mass production of highly anisotropic, nanocrystalline magnetic materials with high coercivity.

  11. Some Character of Application of Nd-Fe-B Permanent Magnet

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The character of application of Nd-Fe-B permanent magnet is characterized in an irreversible loss of magnetic flux in the various environment conditions. According to the size of permanent magnet in the various environment conditions the irreversible loss of the permanent magnets is very different. Therefore, the irreversible loss and the application method according to the size of permanent magnets and the intervals in the magnetic system are discussed.

  12. Modification of the Interface Nanostructure and Magnetic Properties in Nd-Fe-B Thin Films.

    Science.gov (United States)

    Koike, Kunihiro; Kusano, Takanao; Ogawa, Daisuke; Kobayashi, Keisuke; Kato, Hiroaki; Oogane, Mikihiko; Miyazaki, Takamichi; Ando, Yasuo; Itakura, Masaru

    2016-12-01

    The effects of Nd2Fe14B grain size and Nd coating on the coercivity in sputter-deposited Nd-Fe-B/Nd thin films have been investigated in order to gain an insight into the coercivity mechanism of Nd-Fe-B magnets. Highly textured Nd2Fe14B particles were grown successfully on the MgO(100) single-crystal substrate with the Mo underlayer. As the Nd-Fe-B layer thickness t NFB was decreased from 70 to 5 nm, the coercivity H c increased gradually from 6.5 to 16 kOe. By depositing the Nd overlayer onto these films and post-annealing at 500 °C, the H c value further increased from 17.5 kOe (t NFB=70 nm) to 26.2 kOe (t NFB=5 nm). The amount of H c increase by the combination of the Nd coating and post-annealing was about 10 kOe irrespective of the t NFB value. These results therefore suggest an independence of size and interface effects on the coercivity of Nd-Fe-B magnets.

  13. A characterisation of the magnetically induced movement of NdFeB-particles in magnetorheological elastomers

    Science.gov (United States)

    Schümann, M.; Borin, D. Y.; Huang, S.; Auernhammer, G. K.; Müller, R.; Odenbach, S.

    2017-09-01

    Magnetorheological elastomers are a type of smart hybrid material where elastic properties of a soft elastomer matrix are combined with magnetic properties of magnetic micro particles. This combination leads to a complex interplay of magnetic and elastic phenomena, of which the magnetorheological effect is the best described. In this paper, magnetically hard NdFeB-particles were used to obtain remanent magnetic properties. X-ray microtomography has been utilised to analyse the particle movement induced by magnetic fields. A particle tracking was performed; thus, it was possible to characterise the movement of individual particles. Beyond that, a comprehensive analysis of the orientation of all particles was performed at different states of magnetisation and global particle arrangements. For the first time, this method was successfully applied to a magnetorheological material with a technically relevant amount of magnetic NdFeB-particles. A significant impact of the magnetic field on the rotation and translation of the particles was shown.

  14. The impact of processing parameters on the properties of Zn-bonded Nd-Fe-B magnets

    Science.gov (United States)

    Kelhar, Luka; Zavašnik, Janez; McGuiness, Paul; Kobe, Spomenka

    2016-12-01

    We report on the effect of loading factor and pressure on the density and the magnetic properties of Zn-bonded Nd-Fe-B magnets produced by pulsed-electric-current sintering (PECS). The idea behind this study is to fabricate bonded magnets with a metallic binder in order for the bonded magnet to operate at temperatures higher than 180 °C: the current upper-limit for polymer-bonded magnets. These composites are made of hard-magnetic powder in the form of melt-spun ribbons bonded with the low-melting-point metal Zn. The binder additions were varied from 10 to 30 wt%, and pressures of 50 and 500 MPa were applied. The high-pressure mode with 20 wt% Zn resulted in a 24% increase of Jr, compared to the low-pressure mode. The magnetic measurements revealed a maximum remanence of 0.64 T for 10 wt% Zn, while the coercivity is largely unaffected by the processing conditions. The density of the composites was up to 7.0 g/cm3, corresponding to 94% of the theoretical density. Compared to commercial polymer-bonded magnets, the Zn-bonded counterparts exhibit a slightly lower Jr, but the coercivity is retained. We show that there is a minor diffusion of Zn into the Nd-Fe-B, forming a 1 μm thin transition layer, but it does not harm the magnetic properties. These metal-bonded Nd-Fe-B magnets are ideal for use in high-temperature automotive applications like under-the-hood sensors and other magnet-based devices that are close to the engine.

  15. Reduction in Flux Loss of an Nd-Fe-B Bonded Ring Magnet for an SPM Motor

    OpenAIRE

    Yanai, Takeshi; Horita, Satoshi; Nakano, Masaki; Tsutsumi, Shinichi; Fukunaga, Hirotoshi

    2014-01-01

    We have previously proposed a simulation method of an initial flux loss in permanent magnets using finite element method, and confirmed that predicted flux loss of an Nd-Fe-B boned ring magnet showed good agreement with measured flux loss. In this paper, we applied our proposed method to an Nd-Fe-B boned ring magnet in an SPM motor. We modeled a rotor composed of an Nd-Fe-B bonded ring magnet and a soft magnetic core made from silicon steels, and carried out the simulations for magnetizing pr...

  16. Microstructure and magnetic properties of Nd-Fe-B-(Re, Ti alloys

    Directory of Open Access Journals (Sweden)

    Hasiak Mariusz

    2015-03-01

    Full Text Available The microstructure and magnetic properties of nanocomposite hard magnetic Nd-Fe-B-(Re, Ti materials with different Nd and Fe contents are studied. The role of Re and Ti addition in phase composition and volume fraction of the Nd-Fe-B phase is determined. All samples are annealed at the same temperature of 993 K for 10 min. Mössbauer spectroscopy shows that the addition of 4 at.% of Re to the Nd8Fe78B14 alloy leads to creation of an ineligible amount of the magnetically hard Nd2Fe14B phase. Moreover, the microstructure and magnetic characteristics recorded in a wide range of temperatures for the Nd8Fe79−xB13Mx (x = 4; M = Re or Ti alloys are also analyzed.

  17. Magnetostrictions and Magnetic Properties of Nd-Fe-B and SrFe12019

    Institute of Scientific and Technical Information of China (English)

    CHEN Hai-Ying; ZHANG Yan; YANG Yun-Bo; CHEN Xue-Gang; LIU Shun-Quan; WANG Chang-Sheng; YANG Ying-Chang; YANG Jin-Bo

    2011-01-01

    The magnetostrictions of polycrystalline Nd-Fe-B and Sr-ferrite at different temperatures are reinvestigated using a strain gauge rotating-sample method.It is found that the magnetostriction λs of Nd-Fe-B is +52× 10-6,and that of Sr-ferrite is -25×10-6 under a magnetic field of 8 T at room temperature.The maximum energy product (BH)max of the Nd-Fe-B magnet is improved when the powders are magnetically aligned perpendicular to the pressing direction,whereas that of the Sr-ferrite magnet is better when the powders are aligned parallel to the pressing direction.These experimental results suggest that the magnetostriction can generate compressive strain anisotropy resulting from the inverse effect of the magnetostriction.Thus,the magnetization of materials with a negative coefficient of magnetostriction are easier to be aligned normal to the stress direction,while for the materials with a positive coefficient of magnetostriction,the magnetization is easier to be aligned along the stress direction. Therefore,the magnetostriction anisotropy can be used to improve the alignment of the magnetic powders as well as the performance of the magnets.

  18. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    Science.gov (United States)

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-07-01

    The goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers of bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4-6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed "green" part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. This study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.

  19. Cerium: an unlikely replacement of dysprosium in high performance Nd-Fe-B permanent magnets.

    Science.gov (United States)

    Pathak, Arjun K; Khan, Mahmud; Gschneidner, Karl A; McCallum, Ralph W; Zhou, Lin; Sun, Kewei; Dennis, Kevin W; Zhou, Chen; Pinkerton, Frederick E; Kramer, Matthew J; Pecharsky, Vitalij K

    2015-04-24

    Replacement of Dy and substitution of Nd in NdFeB-based permanent magnets by Ce, the most abundant and lowest cost rare earth element, is important because Dy and Nd are costly and critical rare earth elements. The Ce, Co co-doped alloys have excellent high-temperature magnetic properties with an intrinsic coercivity being the highest known for T ≥ 453 K.

  20. A route for recycling Nd from Nd-Fe-B magnets using Cu melts

    Energy Technology Data Exchange (ETDEWEB)

    Moore, Martina; Gebert, Annett, E-mail: a.gebert@ifw-dresden.de; Stoica, Mihai; Uhlemann, Margitta; Löser, Wolfgang

    2015-10-25

    Phase evolutions in Nd-Fe-B magnet/Cu systems have been explored with regard to Nd recycling. It was demonstrated that large scale phase separation into a ferromagnetic Fe(B)-rich ingot core with α-Fe main phase and a non-magnetic (Cu,Nd)-rich ingot rim takes place upon arc melting with Cu fractions ≥ 21.5 wt.-%. The re-solidification of the Nd{sub 2}Fe{sub 14}B magnet main phase is suppressed. The rim consists of the Cu{sub 2}Nd main phase and CuNd/Cu{sub 4}Nd minority phases in which Al traces from the magnetic material are gathered. Induction melting of such Nd-Fe-B/Cu mixtures can support the separation of these phase regions with very sharp boundaries. Main features of liquid phase separation and microstructure evolution have been interpreted on the basis of Nd-Fe-Cu phase diagram data. The key advantage with respect to Nd recycling from Nd-Fe-B permanent magnet scrap is the substantial accumulation of Nd in the (Cu,Nd)-rich region of the phase separated solidified specimen, which can be easily detached from the Fe-rich part by mechanical-magnetic treatments. Such portions contained up to ∼44 wt.-% Nd (25 at.-%) in first lab-scale experiments. Nd recovery from the (Cu,Nd)-rich fractions is possible by exploiting the large chemical property differences between the reactive rare earths elements and Cu. - Highlights: • phase evolution analysis in Nd-Fe-B magnet/Cu systems with regard to Nd recycling. • Cu ≥ 21 wt.-%, large scale phase separation- Fe(B)-rich ingot core, (Cu,Nd)-rich rim. • high Nd content (∼44 wt.-%) of (Cu,Nd)-rich region, mechanical-magnetic treatments.

  1. Investigation of Optimal Megnetic Properties in NdFeB Magnets by Artificial Neural Network

    Institute of Scientific and Technical Information of China (English)

    Lian Lixian; Liu Ying; Hu Wang; Hou Tinghong; Gao Shengji; Tu Mingjing

    2004-01-01

    In order to study the effect of alloy component on magnetic properties of NdFeB magnets, the experiment schemes are carried out by the uniform design theory, and the relationship between the component and the magnetic properties is established by artificial neural network(ANN) predicting model.The element contents of alloys are optimized by the ANN model.Meanwhile, the influences of mono-factor or multi-factor interaction on alloy magnetic properties are respectively discussed according to the curves ploted by ANN model.Simulation result shows that the predicted and measured results are in good agreement.The relative error is every low, the error is not more than 1.68% for remanence Br, 1.56% for maximal energy product (BH)m, and 7.73% for coercivity Hcj.Hcj can be obviously improved and Br can be reduced by increasing Nd or Zr content.Co and B have advantageous effects on increasing Br and disadvantageous effects on increasing Hcj.Influence of alloying elements on Hcj and Br are inverse, and the interaction among the alloying elements play an important role in the magnetic properties of NdFeB magnets.The ANN prediction model presents a new approach to investigate the nonlinear relationship between the component and the magnetic properties of NdFeB alloys.

  2. 放电等离子烧结-热变形各向异性Nd-Fe-B磁体的微观组织及磁性能%Microstructure and magnetic properties of anisotropic Nd-Fe-B magnets prepared by spark plasma sintering and hot deformation

    Institute of Scientific and Technical Information of China (English)

    李小强; 李力; 胡可; 陈志成; 屈盛官; 杨超

    2014-01-01

    Bulk anisotropic Nd-Fe-B magnets were prepared from hydrogen-disproportionation-desorption-recombination (HDDR) powders via spark plasma sintering (SPS) and subsequent hot deformation. The influence of sintering temperature on the structure and magnetic properties of the spark plasma sintered Nd-Fe-B magnets were studied. The remanence Br, intrinsic coercivity Hcj, and the maximum energy product (BH)max, of sintered Nd-Fe-B magnets first increase and then decrease with the increase of sintering temperature,TSPS, from 650 °C to 900 °C. The optimal magnetic properties can be obtained whenTSPS is 800 °C. The Nd-Fe-B magnet sinter treated at 800 °C was subjected to further hot deformation. Compared with the starting HDDR powders or the SPS treated magnets, the hot-deformed magnets present more obvious anisotropy and possess much better magnetic properties due to the goodc-axis texture formed in the deformation process. The anisotropic magnet deformed at 800 °C with 50% compression ratio has a microstructure consisting of well aligned and platelet-shaped Nd2Fe14B grains without abnormal grain growth and exhibits excellent magnetic properties parallel to the pressing axis.%采用放电等离子烧结及后续热变形技术制备各向异性Nd-Fe-B磁体,研究烧结温度对放电等离子烧结Nd-Fe-B磁体微观组织和磁性能的影响。随着烧结温度在650~900°C范围内的升高,烧结态Nd-Fe-B磁体的剩磁、内禀矫顽力及最大磁能积呈现先升后降的趋势。在800°C下烧结所获得磁体的磁性能最佳。随后,对800°C烧结后具有最佳磁性能的磁体采用放电等离子烧结技术进行后续热变形处理。与初始吸氢-歧化-脱氢-再复合粉末和烧结态磁体相比,热变形磁体拥有更显著的各向异性和更好的磁性能。当热变形温度为800°C且压缩比为50%时,热变形磁体中的Nd2Fe14B晶粒呈扁平片状且不发生异常长大;磁体沿热压方向具有最佳的磁

  3. Effects of Fe fine powders doping on hot deformed NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Min, E-mail: linm@nimte.ac.cn [Ningbo Institute of Material Technology & Engineering Chinese Academy of Science, Ningbo 315201 (China); Wang, Huijie [Ningbo Jinji Strong Magnetic Material Company, Ningbo 315041 (China); Zheng, Jingwu [Zhejiang University of Technology, Hangzhou 310014 (China); Yan, Aru [Ningbo Institute of Material Technology & Engineering Chinese Academy of Science, Ningbo 315201 (China)

    2015-04-01

    The composite NdFeB magnets with blending melt-spun flakes and Fe fine powders were prepared by the hot-pressed and hot-deformed route. Characterizations of the hot-deformed NdFeB magnets affected by the doped Fe powders were tested. The doped Fe powders decrease the hot-deformed pressure when the strain is between 15 and 50%. XRD patterns show that the doped Fe powders have little influence on the c-axis alignment of hot-deformed NdFeB magnets in the press direction. The B{sub r} and the (BH){sub max} get improved when the doped Fe powders are less than 3 wt%. The doped Fe of hot-deformed NdFeB magnets exists in the elongated state and the spherical state surrounded by the Nd-rich phase. With the Fe fraction increasing, the potential of magnet moves to the positive direction and the diameter of the Nyquist arc becomes larger, which indicate that the corrosion resistance improved effectively. The bending strength was enhanced by the elongated α-Fe phase embedded in the matrix 2:14:1 phase. - Highlights: • The doped Fe powders have little influence on the c-axis alignment of magnets. • The elongated Fe powders are more than the spherical Fe powders in the magnets. • The corrosion resistance is improved effectively with the increasing Fe fraction. • The bending strength is enhanced by the elongated α-Fe phase embedded in the matrix.

  4. Magnetic properties and thermal stability of anisotropic bonded Nd-Fe-B magnets by warm compaction

    Institute of Scientific and Technical Information of China (English)

    TAO Siwu; LU Xin; TIAN Jianjun; QU Xuanhui; Y. Honkura; H. Mitaraib; K. Noguchi

    2009-01-01

    Anisotropic bonded magnets were prepared by warm compaction using anisotropic Nd-Fe-B powder. The forming process, magnetic properties, and temperature stability were studied. The results indicate that the optimal temperature of the process, which was decided by the viscosity of the binders, was 110℃. With increasing pressure, the density of the magnets increased. When the pressure was above 700 MPa, the powder particles were destroyed and the magnetic properties decreased. The magnetic properties of the anisotropic bonded magnets were as follows: remanence Br = 0.98 T, intrinsic coercivity iHc=1361 kA/m, and maximum energy product BHmax = 166 kJ/m3. The magnets had excellent thermal stability because of the high coercivity and good squareness of demagnetization curves. The flux density of the magnets was 35% higher than that of isotropic bonded Nd-Fe-B magnets at 120℃ for 1000 h. The flux density of the bonded magnets showed little change with regard to temperature.

  5. Material Flow Analysis of NdFeB magnets for Denmark: A comprehensive waste flow sampling and analysis approach

    DEFF Research Database (Denmark)

    Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter

    2014-01-01

    Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key Rare Earth Elements (REEs) i.e. neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets allowing for consider......Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key Rare Earth Elements (REEs) i.e. neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets allowing...... of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global level by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products...

  6. Temperature stability and fracture toughness of Nd-Fe-B magnets

    Institute of Scientific and Technical Information of China (English)

    LI Ying; QI Yuxuan; LI Xiumei

    2006-01-01

    Temperature stability and toughness of magnets are very important properties especially for application in motor. In this paper, it is found that temperature stability and toughness of magnets are improved when Fe is substituted with Co andheavy rare earth is substituted for Nd in part and suitable rich B grain-boundary phase is added. In addition, heavy rare earth substitution decreases the remanence temperature coefficient greatly, but has a little effect on Curie temperature of the magnets, which is beneficial to Nd-Fe-B magnets for the application in motor.

  7. Magnetic force microscope study on anisotropic NdFeB permanent magnets

    Institute of Scientific and Technical Information of China (English)

    刘薇; 蒋建华; 吴建生; 李刚

    2003-01-01

    NdFeB permanent magnets prepared by powder metallurgy were investigated using magnetic force microscopy(MFM).The excellent MFM images of sample along the surfaces parallel and perpendicular to the alignment axis were collected respectively.The results show the necessity of annealing procedure in the preparation of the samples to remove the polishing surface stress and to illustrate the real magnetic domain structure,so that the much information about both the magnetic structure and the topographic microstructure is obtained.The hard MFM tip is verified to be effective for this material especially for the sample with the examined surface parallel to alignment axis.By analyzing these well-captured magnetic force images,magnetic domains and alignment degree as well as thetopographic information such as grain size and the nonmagnetic phases at the grain boundaries were demonstrated.

  8. Magnetic properties of ND Rich Melt-Spun ND-FE-B alloy

    Directory of Open Access Journals (Sweden)

    Grujić Aleksandar

    2005-01-01

    Full Text Available As a part of these experimental investigations of melt-spun Nd-Fe-B alloy with Nd rich content in relation to Nd2Fe14B prepared by rapid quenching process for optimally selected cooling rate and heat treatment, the influence of the chosen chemical composition on magnetic properties was observed. The results of X-ray diffraction, Mössbauer spectroscopy phase analysis and magnetic measurement of investigated melt-spun Nd14.5Fe78.5B7 alloy are presented to bring some new information concerning the relation between their structure and magnetic properties.

  9. Physical and magnetic properties, microstructure of bonded magnet NdFeB prepared by using synthesis rubber

    Science.gov (United States)

    Suprapedi; Sardjono, P.; Muljadi

    2016-11-01

    The magnet permanent has been made by using NdFeB (NQP-B) powder with purity 99.90% and polymer rubber with purity 90%. This research was done to determine the effect of the polymer (rubber) composition as binder in the manufacture of bonded magnet NdFeB on physical properties, microstructure and magnetic properties. Bonded magnets are magnet material made from a mixture of magnetic powder as a filler and the polymer as a matrix material or as binder to bind the magnetic particles. The NdFeB (NQP-B) powder fractions of bonded magnets NdFeB investigated were as follows: a) 97 wt.% of NdFeB (NQP-B) and 3 wt.% of rubber,b) 95wt.% of NdFeB (NQP-B) and 5 wt.% of rubber, c) 93 wt.% of NdFeB (NQP-B) and 7 wt.% of rubber, d) 91 wt.% of NdFeB (NQP-B) and 9 wt.% of rubber. Both raw materials were mixed by using mixer until homogen with total weight about 16 g for each sample, then added 0.3 ml of catalyst and mixed again and put in dies mould and compacted at pressure 30 MPa, then dried for 2 hours at room temperature. The dried samples was characterized such as: bulk density measurement and magnetic properties by using BH-curve permeagraph. The bulk density values of the sample bonded NdFeB magnets using the binder 3% wt. and 5% wt. rubber are respectively 4,70 g/cm3 and 4.88 g/cm3. The result from BH- curve shows that the highest value of remanence (Br = 5.12 kGauss) is at sample with 3% wt. of rubber, but sample with 5% wt. of rubber has lowest value of remanance (Br = 4.40 kGauss). Based on the observation of the SEM photograph shown that the rubber material has been successfully covered the whole surface of the grain and fill some of the voids that are in the grain boundary.

  10. Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Nlebedim, I. C.; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R. R.; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A.; Paranthaman, M. Parans

    2016-10-01

    Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm3, and the room temperature magnetic properties are: intrinsic coercivity Hci = 688.4 kA/m, remanence Br = 0.51 T, and energy product (BH)max = 43.49 kJ/m3 (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials.

  11. Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets.

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Nlebedim, I C; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R R; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A; Paranthaman, M Parans

    2016-10-31

    Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm(3), and the room temperature magnetic properties are: intrinsic coercivity Hci = 688.4 kA/m, remanence Br = 0.51 T, and energy product (BH)max = 43.49 kJ/m(3) (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials.

  12. Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Nlebedim, I. C.; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R. R.; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A.; Paranthaman, M. Parans

    2016-01-01

    Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm3, and the room temperature magnetic properties are: intrinsic coercivity Hci = 688.4 kA/m, remanence Br = 0.51 T, and energy product (BH)max = 43.49 kJ/m3 (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials. PMID:27796339

  13. Effect of Post Annealing on the Microstructure and Magnetic Properties of NdFeB/α-Fe/NdFeB Thin Films

    Institute of Scientific and Technical Information of China (English)

    Zhang Lina; Zhang Mingang; Yi Meiqing

    2007-01-01

    A series of nanocomposite thin films, composed of Nd2Fe14B and α-Fe, has been prepared by DC-magnetron sputtering combined ion beam sputtering onto Si (100) substrates. The effects of post annealing on the microstructure and magnetic properties of [NdFeB/α-Fe/NdFeB]-type thin films have been investigated. The X-ray diffraction (XRD) study showed that annealing of the films for 30min at temperatures 550,600,650,700℃ resulted in the appearance of diffraction peaks, characteristic for Nd2Fe14B tetragonal structure, α-Fe and Nd2O3 phases. The investigation using the Vibrating Sample Magnetometer (VSM) with a maximum applied field of 2 T indicated that with the increase of the annealing temperature, the magnetic properties of the multilayer films were improved and reached peak value at 650℃ (Hci=41.72kA·m-1, Mr/Ms=0.4, (BH)max=30.35kJ·m-3), after which the magnetic properties were decreased greatly. Along with the increase of the thickness of α-Fe layer from Tα-Fe16nm, the coercivity Hci, saturation magnetization Ms, and remanence ratio Mr/Ms all declined. As the Atomic Force Microscope (AFM) indicated, after being annealed at 650℃ for 30min, the sample was showed fine surface morphology with grain size 60nm≤dα-Fe≤80nm and 100nm≤dNdFeB≤150nm.

  14. Electron holography on remanent magnetization distribution of melt-spun Nd-Fe-B magnets.

    Science.gov (United States)

    Park, Young-Gil; Shindo, Daisuke

    2004-01-01

    Microstructures and magnetic domain structures of melt-spun Nd-Fe-B permanent magnets were investigated in detail by analytical electron microscopy and electron holography. While the crystal orientation of matrix Nd2Fe14B grains was analyzed by nanobeam electron diffraction, precipitates of a few tens of nanometers at grain boundaries were identified to be alpha-Fe by energy-dispersive X-ray spectroscopy. The detailed magnetization distribution in Nd2Fe14B grains and at their boundaries was visualized by electron holography. Ex situ experimentation with an electromagnet revealed that the domain walls in the demagnetized state and remanent states were pinned at grain boundaries, and Fe precipitates at the grain boundary were situated at the center of the closure domain.

  15. Studies on in situ magnetic alignment of bonded anisotropic Nd-Fe-B alloy powders

    Science.gov (United States)

    Nlebedim, I. C.; Ucar, Huseyin; Hatter, Christine B.; McCallum, R. W.; McCall, Scott K.; Kramer, M. J.; Paranthaman, M. Parans

    2017-01-01

    Considerations for achieving high degree of alignment in polymer bonded permanent magnets are presented via the results of a study on in situ magnetic alignment of anisotropic Nd-Fe-B magnet powders. Contributions from effect of the alignment temperature, alignment magnetic field and the properties of the polymer on the hard magnetic properties of the bonded magnet were considered. The thermo-rheological properties of the polymer and the response of the magnet powders to the applied magnetic field indicate that hard magnetic properties were optimized at an alignment temperature just above the melting temperature of the EVA co-polymer. This agrees with an observed correlation between the change in magnetization due to improved magnetic alignment of the anisotropic powders and the change in viscosity of the binder. Manufacturing cost can be minimized by identifying optimum alignment temperatures and magnetic field strengths.

  16. Study of Technology of Stripping Nickel Coating on NdFeB Permanent Magnet

    Institute of Scientific and Technical Information of China (English)

    Rao Houzeng; Li Guohua; Jiang Longfa; Lin Guanjie

    2004-01-01

    The influences of category and density of reagents, temperature and the value of pH in the solution of stripping the nickel coating on NdFeB permanent magnet on the stripping result were studied systematically.The practical formular contains mainly the oxidant m-O2NC6H4SO3Na, the complex reagent ( NaOOCCH2 ) 2N( CH2 ) 2N( CH2COOH)2,the reagent of retarding corrosion KF and the calatyze RL-3 was obtained.

  17. Micromagnetic Simulation of Demagnetization Curves for Single-Phase Nanocrystalline Nd-Fe-B Magnet

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The demangetization curves for the nanocrystalline Nd-Fe-B magnets of the stoichiometric com position were calculated by using the finite element technique of micromagnetism, The curve, especially iHc become smaller with increase of N. The most small iHc from a series of the curves along different field directions is closer to that for N=∞. iHc increases with increase of L. and are close or some what smaller than that the experimental values should be.

  18. Structure and magnetic properties of bulk nanocrystalline Nd-Fe-B permanent magnets prepared by hot pressing and hot deformation

    Institute of Scientific and Technical Information of China (English)

    SONG Jie; YUE Ming; ZUO Jianhua; ZHANG Zirui; LIU Weiqiang; ZHANG Dongtao; ZHANG Jiuxing

    2013-01-01

    Structure and magnetic properties were studied for bulk nanocrystalline Nd-Fe-B permanent magnets that were prepared at 650 ℃ for 3 min under 300 MPa using the SPS-3.20-MK-V sintering machine and the hot pressed magnets were then submitted to hot deformation with height reduction of 50%,60%,70%,80%,and 85%.Effects of height reduction (HR) and deformation temperature on the structure and magnetic properties of the magnets were investigated.The crystal structure was evaluated by means of X-ray diffraction (XRD) and the microstructure was observed by transmission electron microscopy (TEM).The magnetic properties of the magnets were investigated by vibrating sample magnetometer (VSM).As the height reduction increased,the remanence (Br) of the magnets increased first,peaks at 1.3 T with HR=60%,then decreased again,and the coercivity (Hci) of the magnets decreased monotonically.On the other hand,as the deformation temperature increased,the Br of the magnets increased first,peaks at 1.36 T with HR=60%,then decreased again,and the Hci of the magnets decreased monotonically.Under optimal conditions,the hot deformed magnet possessed excellent magnetic properties as Br=l.36 T,Hci=1143 kA/m,and (BH)max=370 kJ/m3,suggesting the good potential of the magnets in practical applications.

  19. Study of Nd-Fe-B alloys with nonstoichiometric Nd content in optimal magnetic state

    Directory of Open Access Journals (Sweden)

    Ćosović V.

    2009-01-01

    Full Text Available Characterization of two rapid-quenched Nd-Fe-B alloys with nonstoichiometric Nd content in the optimized magnetic state was carried out using the X-ray diffractometry (XRD, 57Fe Mössbauer spectroscopic phase analysis (MS, electron microscopy (TEM, high resolution TEM (HREM and Superconducting Quantum Interference Device (SQUID magnetometer. The experimental results demonstrate the fundamental difference in the structure and magnetic properties of the two investigated alloys in the optimized magnetic state. The Nd-Fe-B alloy with the reduced Nd content (Nd4.5Fe77B18.5 was found to have the nanocomposite structure of Fe3B/Nd2Fe14B and partly α-Fe/Nd2Fe14B, with mean grain size below 30 nm. On the other side, the overstoichiometric Nd14Fe79B7 alloy has almost a monophase structure with the dominant content of the hard magnetic phase Nd2Fe14B (up to 95 wt. % and a mean crystallite size about 60 nm, as determined by XRD and TEM analysis. The results of magnetic measurements on SQUID magnetometer also suggest the nanocomposite structure of the Nd-low alloy and nanocrystalline decoupled structure of the Nd-rich alloy after the optimal heat treatment.

  20. Effect of microstructure on the coercivity of HDDR Nd-Fe-B permanent magnetic alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effect of the grain boundary microstructure on the anisotropy and coercivity was investigated in an HDDR Nd-Fe-B permanent magnetic alloy. Considering the special microstructure of its magnetic powder grain, an anisotropic theoretical model influenced simultaneously by the structure defect at the grain boundary and the exchange coupling interaction was put forward. The variations of the structure defect factors based on the nucleation and pinning mechanism with 2r0/lex (where r0 and lex are the defect thickness and the length of exchange coupling, respec-tively) were calculated. The results show that the coercivity mechanism of an HDDR Nd-Fe-B permanent magnetic alloy is greatly related to its microstructure defect at the grain boundary. For a fixed lex, when 2r0/lex < 1.67, the coercivity is controlled by the pinning mechanism; when 2r0/lex > 1.67, it is determined by the nucleation mechanism. The coercivity reaches the maximum when 2r0/lex = 1.67. The calcula-tion result is consistent well with the experimental result given by Morimoto et al.

  1. Microstructure of explosively compacted Nd-Fe-B magnet by TEM

    Institute of Scientific and Technical Information of China (English)

    AO Qi; LIU Wei; CAO Li-jun; WU Jian-sheng

    2005-01-01

    The microstructure of an explosively compacted Nd-Fe-B permanent magnet(Nd-Fe-B) was investigated by means of TEM and XRD. It is shown that there are three kinds of phases: Nd2 Fe14 B matrix phase, O-rich phases and Nd-rich phase with different structures and compositions in the magnet. The hard magnetic phase Nd2 Fe14 B is tetragonal, which lattice parameters are determined to be a=0. 88 nm and c= 1.22 nm. The O-rich phase locates at the grain boundaries and the triple junctions has fcc structure whose lattice parameter is a=0. 559 nm. A dislocation is observed in this phase. It is also found that a large number of the block-shaped Nd-rich phases with hcp structure are embedded in the Nd2 Fe14B matrix or at grain boundary. Their lattice parameters are determined to be a=0. 395 nm and c=0.628 nm.

  2. Material flow analysis of NdFeB magnets for Denmark: a comprehensive waste flow sampling and analysis approach.

    Science.gov (United States)

    Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter; Dall, Ole; Wenzel, Henrik

    2014-10-21

    Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key rare earth elements (REEs), i.e., neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets, allowing for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of a secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, material flow analysis (MFA) has been carried out to perform the detailed mapping of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global levels by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products representing 18 various product types. The results show that the current amount of neodymium and dysprosium in NdFeB magnets present in the Danish waste stream is only 3 and 0.2 Mg, respectively. However, this number is estimated to increase to 175 Mg of neodymium and 11.4 Mg of dysprosium by 2035. Nevertheless, efficient recovery of these elements from a very diverse electronic waste stream remains a logistic and economic challenge.

  3. Influence of dynamic crystallization on exchange-coupled NdFeB nanocrystalline permanent magnets

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ran; LIU Ying; MA Yilong; ZHANG Longfeng; XU Jianchuan; GAO Shengji

    2006-01-01

    Dynamic crystallization was introduced to improve the magnetic properties of NdFeB nanocrystalline permanent magnets by optimizing microstructure. The microstructure was studied by X-ray diffraction (XRD) and transmission electron microscopy (TEM). It has been determined that, compared with the conventional heat treatment, dynamic crystallization can shorten the crystallization time. Moreover, dynamic crystallization can refine grains, enhance the exchange-coupled interaction among grains, and promote the magnetic properties. As a result, the optimal magnetic properties of Nd10.5(FeCoZr)83.4B6.1(Br=0.685T, Hci =732 kA·m -1 , Hcb =429 kA·m-1 ,( BH )m=75 kJ·m -3 ) are obtained after dynamic crystallization heat treatment at 700 ℃ for 10 min.

  4. Cathode electrophoretic technology for bonded NdFeB permanent magnet

    Institute of Scientific and Technical Information of China (English)

    CHEN Gang; YANG Xiao-lin; GAO Dan-ying; NI Jian-sen; XU Hui; ZHOU Bang-xin

    2006-01-01

    The bonded NdFeB permanent magnet was painted by cathode electrophoretic technology. The effect of technological parameters on the thickness of the layer was researched. The optimum voltage, time, electrophoresis temperature, area-ratio and spacing between cathode and anode are 220-250 V, 2-3 min, 25-32 ℃, 7-10 cm and (2-4)∶1, respectively. After treated under optimum conditions, the excellent corrosion resistance of the bonded magnet is achieved, with temperature and humidity resistant time of 468 h, brine-fast resistant time of 48 h. The cathode electrophoretic technology and treating process were successfully applied to produce bonded magnets with mass capacity of tens of million pieces per year.

  5. INTER-GRAIN EXCHANGE INTERACTION FOR SINGLE-PHASE NANOCRYSTALLINE Nd-Fe-B MAGNETS

    Institute of Scientific and Technical Information of China (English)

    WANG XUE-FENG; JIN HAN-MIN; ZHAO SU-FEN; YAN YU

    2001-01-01

    The demagnetization curve as a function of intensity of the inter-grain exchange interaction was calculated for single-phase nanocrystalline Nd-Fe-B magnets by use of the finite-element technique of micromagnetics. Also,the strength of the exchange interaction was estimated as a function of the Nd content x for the nanocrystalline NdxFe94-xB6 magnets by comparing the above result with the experimental relation between iHc and x for the magnets. We found that the inter-grain exchange interaction decreases with the increase of x, are≈70% and≈60% of the inter-grain exchange interaction for x=15.5(p0 iHc ≈2.0T) and x=19(p0 iHc ≈2.3T), respectively.

  6. Isotropic and anisotropic nanocrystalline NdFeB bulk magnets prepared by binder-free high-velocity compaction technique

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Xiangxing [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu, Zhongwu, E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Yu, Hongya [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Xiao, Zhiyu [School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 (China); Zhang, Guoqing [Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)

    2015-09-15

    NdFeB powders were consolidated into nanocrystalline bulk magnets by a near-net-shape process of high-velocity compaction (HVC) at room temperature with no binder employed. The nanostructure can be maintained after compaction. The compacted magnets with relatively high density can inherit the coercivity of the starting powders. The mechanical strength of the HVCed magnet after heat treatment is comparable to that of the conventional bonded NdFeB magnets. The anisotropic magnet has also been prepared by hot deformation using HVCed magnet as the precursor. The remanence value along the pressing direction increased from 0.64 to 0.95 T and maximum energy product (BH){sub max} increased from 65 to 120 kJ/m{sup 3} after hot deformation. The processing–structure–properties relationships for both isotropic and anisotropic magnets are discussed. - Highlights: • HVC is a feasible binder-free approach for preparing NdFeB magnets. • The compacted magnets can inherit the coercivity of the starting powders. • The magnets post heat treatment have compression strength higher than bonded magnets. • The approach of HVC is a potential pre-process for anisotropic NdFeB bulk magnets.

  7. Micromagnetic simulations on the grain shape effect in Nd-Fe-B magnets

    Science.gov (United States)

    Yi, Min; Gutfleisch, Oliver; Xu, Bai-Xiang

    2016-07-01

    Micromagnetic simulations were performed to study the effect of grain shape and defect layer in Nd-Fe-B magnets. It was found that the coercivity can be increased by a factor of ˜2 by changing the grain shape from the triangular prism to the spheroid. Both the anisotropy field contribution and the shape contribution to the coercivity, and thus also the final coercivity, were found to decrease in the order: spheroid > circular prism > hexagonal prism > square prism > triangular prism. Sputtered columnar grains and hot-deformed platelet grains with a constant volume were also considered. Results show that the coercivity initially increases with the aspect ratio and then nearly saturates above the ratio of ˜4. Simulations of multigrain ensembles showed that depending on the grain shape, compared to the case of single grain, a further decrease of ˜10%-45% in the coercivity is induced by magnetostatic coupling.

  8. Research of warm compaction technology on nylon bonded Nd-Fe-B magnets

    Institute of Scientific and Technical Information of China (English)

    Xiuhai ZHANG; Weihao XIONG; Dameng YE; Jun QU; Zhenhua YAO

    2009-01-01

    Warm compaction and room temperature compaction were applied to prepare bonded Nd-Fe-B magnets. The results indicated that the density of magnet was determined by the compaction pressure and warm compaction temperature, whereas, the ther-mosetting temperature could hardly affect the density of magnet. The mechanical properties of magnets were the best when the thermosetting temperature was 200 ℃.The Br, Hcb, and (BH)max of warm compaction magnet were higher than those of room compaction. When the warm compaction temperature and thermosetting tem-perature were invariable, the density of magnet increased with the increase of com-paction pressure, which resulted in the increase of Br, Hob, and (BH)max of magnet and the decrease of Hcj of magnet. When the warm compaction temperature and compaction pressure were invariable, the magnetic properties of magnets decreased with the increase of thermosetting temperature. The magnetic properties of warm compaction molding magnets were better than those of injection molding magnets.

  9. High-performance nanocrystalline NdFeB magnets by CAPA process

    Science.gov (United States)

    Kim, H. T.; Kim, Y. B.; Jeon, J. W.; Jang, I. H.; Kapustin, G. A.; Kim, H. S.

    2006-09-01

    The anisotropic NdFeB magnets were prepared from the melt-spun isotropic powders by CAPA process. The precursor isotropic magnet shows the uniform magnetic properties according to the overall position in the magnet. In the case of the anisotropic magnet, the outer position shows higher remanence and energy product compared to the center position. The magnetic properties of the anisotropic magnet obtained from Nd 14Fe 80B 6 powders are B=15 kG, iH=4.1 kOe and BH=36 MG Oe. In the case of addition of Zn to Nd 14Fe 80B 6 powders, the energy product increased because of the improved coercivity. The magnetic properties of the Zn-added magnet are B=14.5 kG, iH=9.7 kOe and BH=52 MG Oe. The Zn addition is effective to depress Nd 2Fe 14B grain growth of the interparticle regions during plastic deformation.

  10. High-performance nanocrystalline NdFeB magnets by CAPA process

    Energy Technology Data Exchange (ETDEWEB)

    Kim, H.T. [Tesla Co., Ltd., 340-1 Songsan-Ri, Yanggam-Myeon, Hwasung City, Gyeonggi-Do, 445-396 (Korea, Republic of)]. E-mail: htkim@gotesla.com; Kim, Y.B. [Korea Research Institute Standards and Sciences, 305-600, Daejeon (Korea, Republic of); Jeon, J.W. [Chonbuk National University, 756-356, Jeonju (Korea, Republic of); Jang, I.H. [Tesla Co., Ltd., 340-1 Songsan-Ri, Yanggam-Myeon, Hwasung City, Gyeonggi-Do, 445-396 (Korea, Republic of); Kapustin, G.A. [RRC Kurchatov Institute, Moscow, 123182 (Russian Federation); Kim, H.S. [Chonbuk National University, 756-356, Jeonju (Korea, Republic of)

    2006-09-15

    The anisotropic NdFeB magnets were prepared from the melt-spun isotropic powders by CAPA process. The precursor isotropic magnet shows the uniform magnetic properties according to the overall position in the magnet. In the case of the anisotropic magnet, the outer position shows higher remanence and energy product compared to the center position. The magnetic properties of the anisotropic magnet obtained from Nd{sub 14}Fe{sub 80}B{sub 6} powders are B{sub r}=15kG, {sub i}H{sub c}=4.1kOe and BH{sub max}=36MGOe. In the case of addition of Zn to Nd{sub 14}Fe{sub 80}B{sub 6} powders, the energy product increased because of the improved coercivity. The magnetic properties of the Zn-added magnet are B{sub r}=14.5kG, {sub i}H{sub c}=9.7kOe and BH{sub max}=52MGOe. The Zn addition is effective to depress Nd{sub 2}Fe{sub 14}B grain growth of the interparticle regions during plastic deformation.

  11. Modeling of magnetic hystereses in soft MREs filled with NdFeB particles

    Science.gov (United States)

    Kalina, K. A.; Brummund, J.; Metsch, P.; Kästner, M.; Borin, D. Yu; Linke, J. M.; Odenbach, S.

    2017-10-01

    Herein, we investigate the structure-property relationships of soft magnetorheological elastomers (MREs) filled with remanently magnetizable particles. The study is motivated from experimental results which indicate a large difference between the magnetization loops of soft MREs filled with NdFeB particles and the loops of such particles embedded in a comparatively stiff matrix, e.g. an epoxy resin. We present a microscale model for MREs based on a general continuum formulation of the magnetomechanical boundary value problem which is valid for finite strains. In particular, we develop an energetically consistent constitutive model for the hysteretic magnetization behavior of the magnetically hard particles. The microstructure is discretized and the problem is solved numerically in terms of a coupled nonlinear finite element approach. Since the local magnetic and mechanical fields are resolved explicitly inside the heterogeneous microstructure of the MRE, our model also accounts for interactions of particles close to each other. In order to connect the microscopic fields to effective macroscopic quantities of the MRE, a suitable computational homogenization scheme is used. Based on this modeling approach, it is demonstrated that the observable macroscopic behavior of the considered MREs results from the rotation of the embedded particles. Furthermore, the performed numerical simulations indicate that the reversion of the sample’s magnetization occurs due to a combination of particle rotations and internal domain conversion processes. All of our simulation results obtained for such materials are in a good qualitative agreement with the experiments.

  12. Cellular uptake of magnetite nanoparticles enhanced by NdFeB magnets in staggered arrangement

    Science.gov (United States)

    Lu, Yi-Ching; Chang, Fan-Yu; Tu, Shu-Ju; Chen, Jyh-Ping; Ma, Yunn-Hwa

    2017-04-01

    Magnetic force may greatly enhance uptake of magnetic nanoparticles (MNPs) by cultured cells; however, the effects of non-uniformity of magnetic field/ magnetic gradient on MNP internalization in culture has not been elucidated. Cellular uptake of polyacrylic acid coated-MNP by LN229 cells was measured with cylindrical NdFeB magnets arranged in a staggered pattern. The magnetic field generated by placing a magnet underneath (H-field) elicited a homogenous distribution of MNPs on the cells in culture; whereas the field without magnet underneath (L-field) resulted in MNP distribution along the edge of the wells. Cell-associated MNP (MNPcell) appeared to be magnetic field- and concentration-dependent. In H-field, MNPcell reached plateau within one hour of exposure to MNP with only one-min application of the magnetic force in the beginning of incubation; continuous presence of the magnet for 2 h did not further increase MNPcell, suggesting that magnetic force-induced uptake may be primarily contributed to enhanced MNP sedimentation. Although MNP distribution was much inhomogeneous in L-field, averaged MNPcell in the L-field may reach as high as 80% of that in H-field during 1-6 h incubation, suggesting high capacity of MNP internalization. In addition, no significant difference was observed in MNPcell analyzed by flow cytometry with the application of H-field of staggered plate vs. filled magnet plate. Therefore, biological variation may dominate MNP internalization even under relatively uniformed magnetic field; whereas non-uniformed magnetic field may serve as a model for tumor targeting with MNPs in vivo.

  13. ANISOTROPIC CHARACTERISTICS OF DEMAGNETIZATION CURVE FOR NANOCRYSTALLINE Nd-Fe-B MAGNET CALCULATED BY MICROMAGNETICS

    Institute of Scientific and Technical Information of China (English)

    金汉民; 王学凤; 赵素芬; 闫羽

    2001-01-01

    The demagnetization curves for nanocrystalline Nd-Fe-B magnets of a stoichiometric composition were calculated by making use of the finite element technique of micromagnetics. The curve, especially iHc, varies in a wide range with the direction of applied field if the grain number N is taken to be small. With the increase of N, the range becomes smaller and the average of iHc decreases and approaches a limit iHc(N = ∞). iHc for finite N is larger than, or at least equal to, iHc(N= o∞). Jr/Js is weakly affected by N and the field direction. Jr/Js(N = oo) decreases with the increase of grain size L. These are larger than the experimental values for the Nd-rich Nd2.33Fe14B1.06Si0.21 magnets by ~0.05. iHc(N = ∞) increases with the increase of L, and is close to or somewhat smaller than the experimental values of the Nd-rich magnet, as would be expected. In contrast, the curve calculated for the non-interacting grain system (Stoner-Wohlfarth model) of N 30 depends neither on the field direction nor on N.

  14. Investigation of the coercivity mechanism for Nd-Fe-B based magnets prepared by a new technique of strip casting

    Institute of Scientific and Technical Information of China (English)

    LI Bo; HU Jifan; WANG Dongling; GUO Binglin; WANG Xinlin

    2004-01-01

    The coercivity mechanism of Nd-Fe-B based magnets prepared by a new technique of strip casting was investigated. Different from the traditional magnets, α-Fe phases are difficult to be found in Nd-Fe-B magnets prepared by strip casting. Meanwhile, the rich-Nd phases occur not only near the grain boundaries of main phases, but also within the main-phase grains. Investigation on the magnetizing field dependence of the coercivity for the (Nd0.935Dy0.065)14.5Fe79.4B6.1magnet and the temperature dependence of the coercivity for the Nd14.5Fe79.4B6.1magnet have been done. Results show that coercivities for strip casting magnets are controlled by the nucleation mechanism.

  15. CRADA/NFE-15-05761 Report: Additive Manufacturing of Isotropic NdFeB Bonded Permanent Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, M Parans [ORNL

    2016-07-18

    The technical objective of this technical collaboration phase I proposal is to fabricate net shape isotropic NdFeB bonded magnets utilizing additive manufacturing technologies at the ORNL MDF. The goal is to form complex shapes of thermoplastic and/or thermoset bonded magnets without expensive tooling and with minimal wasted material. Two additive manufacturing methods; the binder jet process; and big area additive manufacturing (BAAM) were used. Binder jetting produced magnets with the measured density of the magnet of 3.47 g/cm3, close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3 were demonstrated. Magnetic measurements indicate that there is no degradation in the magnetic properties. In addition, BAAM was used to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm3, and the room temperature magnetic properties are: Intrinsic coercivity Hci = 8.65 kOe, Remanence Br = 5.07 kG, and energy product (BH)max = 5.47 MGOe (43.50 kJ/m3). This study provides a new pathway for preparing near-net shape bonded magnets for various magnetic applications.

  16. First-Principles Study of the Role of Cu in Improving the Coercivity of Nd-Fe-B Permanent Magnets

    Science.gov (United States)

    Tatetsu, Y.; Tsuneyuki, S.; Gohda, Y.

    2016-12-01

    We study the magnetic and electronic properties of Cu-doped Nd2 Fe14 B /NdOx systems with first-principles calculations in order to understand the roles of Cu in improving the coercivity of Nd-Fe-B permanent magnets. By analyzing the formation energies of several model systems, we find that Cu prefers to be at the interface. We conclude that the Cu addition to Nd-Fe-B magnets is a practical way of not only increasing the anisotropy of Nd atoms at the interface but also of lessening the magnetic coupling between the Nd and Fe atoms. Particularly, substituting Fe at the interface of the main phase with Cu works effectively in terms of improving the magnetic anisotropy in Nd atoms. This may explain the coercivity improvements reported recently.

  17. Influence of AC external magnetic field on guidance force relaxation between HTS bulk and NdFeB guideway

    Science.gov (United States)

    Zhang, Longcai; Wang, Suyu; Wang, Jiasu; Zheng, Jun

    2007-12-01

    Superconducting maglev vehicle is one of the most promising applications of HTS bulks. In such a system, the HTS bulks are always exposed to time-varying external magnetic field, which is generated by the inhomogeneous surface magnetic field of the NdFeB guideway. So it is required to study whether the guidance force of the bulks is influenced by the inhomogeneity. In this paper, we studied the characteristics of the guidance force relaxation between the HTS bulk and the NdFeB guideway by an experiment in which AC external magnetic field generated by an electromagnet was used to simulate the time-varying external magnetic field caused by the inhomogeneity of the guideway. From the experiment results, it was found that the guidance force was decreased with the application of the AC external magnetic field, and the decay increased with the amplitude and was almost independent of the frequency.

  18. Decay Characteristics of Levitation Force of YBCO Bulk Exposed to AC Magnetic Field above NdFeB Guideway

    Science.gov (United States)

    Liu, Minxian; Lu, Yiyun; Wang, Suyu; Ma, Guangtong

    2011-04-01

    The superconducting maglev vehicle is one of the most promising applications of HTS bulks. In such a system, the nonuniformity of the magnetic field along the movement direction above the NdFeB guideway is inevitable due to the assembly error and inhomogeneity of the material property of the NdFeB magnet. So it is required to study the characteristics of levitation force of the bulks affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we will study the characteristics of the levitation force relaxation between the HTS bulk and the NdFeB guideway by an experiment in which AC external magnetic field generated by an electromagnet is used to simulate the time-varying external magnetic field caused by the inhomogeneity of the guideway. From the experimental results, it has found that the levitation force is decreasing with the application of the AC external magnetic field, and the decay increasing with the amplitude of the applied magnetic field and is almost independent of the frequency.

  19. The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

    Science.gov (United States)

    Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

    2016-11-01

    NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable.

  20. Increased Efficiency of a Permanent Magnet Synchronous Generator through Optimization of NdFeB Magnet Arrays

    Science.gov (United States)

    Khazdozian, Helena; Hadimani, Ravi; Jiles, David

    2014-03-01

    The United States is currently dependent on fossil fuels for the majority of its energy needs, which has many negative consequences such as climate change. Wind turbines present a viable alternative, with the highest energy return on investment among even fossil fuel generation. Traditional commercial wind turbines use an induction generator for energy conversion. However, induction generators require a gearbox to increase the rotational speed of the drive shaft. These gearboxes increase the overall cost of the wind turbine and account for about 35 percent of reported wind turbine failures. Direct drive permanent magnet synchronous generators (PMSGs) offer an alternative to induction generators which eliminate the need for a gearbox. Yet, PMSGs can be more expensive than induction generators at large power output due to their size and weight. To increase the efficiency of PMSGs, the geometry and configuration of NdFeB permanent magnets were investigated using finite element techniques. The optimized design of the PMSG increases flux density and minimizes cogging torque with NdFeB permanent magnets of a reduced volume. These factors serve to increase the efficiency and reduce the overall cost of the PMSG. This work is supported by a National Science Foundation IGERT fellowship and the Barbara and James Palmer Endowment at the Department of Electrical and Computer Engineering of Iowa State University.

  1. EXPERIMENTAL STUDIES FOR DEVELOPMENT HIGH-POWER AUDIO SPEAKER DEVICES PERFORMANCE USING PERMANENT NdFeB MAGNETS SPECIAL TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Constantin D. STĂNESCU

    2013-05-01

    Full Text Available In this paper the authors shows the research made for improving high-power audio speaker devices performance using permanent NdFeB magnets special technology. Magnetic losses inside these audio devices are due to mechanical system frictions and to thermal effect of Joules eddy currents. In this regard, by special technology, were made conical surfaces at top plate and center pin. Analysing results obtained by modelling the magnetic circuit finite element method using electronic software package,was measured increase efficiency by over 10 %, from 1,136T to13T.

  2. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate

    Science.gov (United States)

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ˜29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ˜2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise.

  3. Solidification process in melt spun Nd-Fe-B type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Li, Changping [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    A generalized solidification model has been developed based on a systematic investigation on the microstructure of melt spun Nd-Fe-B alloys. Melt spinning was conducted on initial stoichiometric and TiC added Nd2Fe14B (2-14-1) compositions to produce under, optimally and over quenched microstructures. Microstructural characterization was carried out by TEM, SEM, Optical microscopy, XRD, DTA, VSM and DC SQUID techniques. By taking the dendritic breakup during recalescence into consideration, this generalized model has successfully explained the solidification process of the melt spun Nd-Fe-B alloys. Challenging the conventional homogeneous nucleation models, the new model explains the fine and uniform equiaxed 2-14-1 microstructure in optimally quenched ribbons as a result of the breakup of the 2-14-1 dendrites which nucleate heterogeneously from the wheel surface and grow dendritically across the ribbon thickness due to the recalescence. Besides this dendritic breakup feature, the under quenched microstructure is further featured with another growth front starting with the primary solidification of Fe phase near the free side, which results in a coarsely grained microstructure with Fe dendritic inclusions and overall variation in microstructure across the ribbon thickness. In addition, because a epitaxy exists between the Fe phase and the 2-14-1, the so-formed coarse 2-14-1 grains may be textured. C-axis texturing was observed in under quenched ribbons. As a constraint to solidification models in this system, the cause and characteristics of this phenomenon has been studied in detail to test the authors proposed model, and agreement has been found. An extension has also been made to understand the solidification process when TiC is added, which suggests that Ti and C slow down the growth front of both Fe and 2-14-1 phase.

  4. Effect of bonding process on the properties of isotropic epoxy resin-bonded Nd-Fe-B magnets

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiuhai; XIONG Weihao

    2009-01-01

    Bonded NdFeB magnets were prepared by compression molding. The effect of preparation technology on their magnetic and mechanical properties was studied through the analysis of density, Br Hcj, (BH)max, bending strength, and compressive strength of the bonded magnets. The results showed that the magnetic properties decreased with increasing binder content, whereas the mechanical properties increased. Brand (BH)max increased with rising pressure, whereas Hcj decreased. For a fixed mass fraction of the binder, the optimal pressure was 620 MPa and the best thermosetting temperature was 160℃. These conditions made the bonded magnets have the optimal mechanical properties. Scanning electron microscopy (SEM) analyses of the fracture surfaces indicated that the epoxy resin bonded magnets exhibited brittle behavior.

  5. Design and performance of electromagnetic machines based on Nd-Fe-B magnets

    Science.gov (United States)

    Hanitsch, R.

    1991-10-01

    The application of rare-earth permanent magnets - replacing wound coils - in electrical devices is advantageous concerning performance and cost. The benefits are: increased efficiency, reduced time constant, smaller volume and weight, and cost effective production. These magnets have mainly been installed in high-precision small-size motors such as brushless dc motors, stepping motors and coreless motors. Motors of these types are used in computer peripherals and portable electronic products. Because of improvements in the materials rare-earth magnets are now also used for automotive applications and industrial drives. In addition to sintered materials bonded materials are also used for motor and actuator designs.

  6. Corrosion of rapidly solidified neodymium-iron-boron (Nd-Fe-B) permanent magnets and protection via sacrificial zinc coatings

    Energy Technology Data Exchange (ETDEWEB)

    Attanasio, S.A. [Massachusetts Inst. of Tech., Cambridge (United States). Dept. of Materials Science and Engineering; Latanision, R.M. [Massachusetts Inst. of Tech., Cambridge (United States). Dept. of Materials Science and Engineering

    1995-07-15

    Rapidly solidified Nd-Fe-B alloys were found to corrode actively at open circuit in aerated Na{sub 2}SO{sub 4} and NaCl at 30 C and 80 C. Estimated penetration rates (greater than 27 mil year{sup -1}) indicate the need for corrosion control methods.The use of sacrificial zinc coatings in controlling the corrosion of Nd-Fe-B alloys may have previously been overlooked because of two potential limitations: incomplete protection and hydrogen damage. The electrochemical activity of Nd may prevent zinc from providing complete sacrificial protection to Nd-Fe-B at breaks in the coating, and cracking could occur when hydrogen production is galvanically stimulated on Nd-Fe-B at breaks in the coating.This study focuses on the evaluation of the protection conferred to Nd-Fe-B when a Zn/Nd-Fe-B galvanic couple is formed due to coating penetration. Quantitative solution analysis was used to demonstrate that the dissolution of Nd, Fe and B is essentially prevented by the galvanic coupling of Nd-Fe-B to zinc in NaCl at 25 C. Galvanic coupling to zinc also reduces the rate of environmentally assisted cracking of Nd-Fe-B. Sacrificial zinc coatings appear to be a viable, cost-effective corrosion control method for Nd-Fe-B, and the limitations described above should not preclude their use in this application. (orig.)

  7. Hydrogen Embrittlement Processes and Al/Al2O3 Hydrogen Resistance Coatings of NdFeB Magnets

    Institute of Scientific and Technical Information of China (English)

    张万里; 彭斌; 蒋洪川; 张文旭; 杨仕清

    2004-01-01

    After analyzing the phenomena and processes of hydrogen embrittlement of NdFeB permanent magnets,RF magnetron sputtering was used to fabricate Al thin films and then oxidized to form the Al/Al2O3 composite films on the magnets as the hydrogen resistance coatings.SEM and EDS were used to examine the morphology and composition respectively.Hydrogen resistance performance was tested by exposing the magnets in 10 MPa hydrogen gas at room temperature.The results show that the magnets with 8 μm Al/Al2O3 coatings can withstand hydrogen of 10 MPa for 65 min without being embrittled into powder.The samples with and without hydrogen resistance coatings have almost the same magnetic properties.

  8. Influence of Segmentation of Ring-Shaped NdFeB Magnets with Parallel Magnetization on Cylindrical Actuators

    Directory of Open Access Journals (Sweden)

    Paulo Roberto Eckert

    2014-07-01

    Full Text Available This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines.

  9. Influence of segmentation of ring-shaped NdFeB magnets with parallel magnetization on cylindrical actuators.

    Science.gov (United States)

    Eckert, Paulo Roberto; Goltz, Evandro Claiton; Flores Filho, Aly Ferreira

    2014-07-21

    This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines.

  10. Influence of Segmentation of Ring-Shaped NdFeB Magnets with Parallel Magnetization on Cylindrical Actuators

    Science.gov (United States)

    Eckert, Paulo Roberto; Goltz, Evandro Claiton; Filho, Aly Ferreira Flores

    2014-01-01

    This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines. PMID:25051032

  11. Polydimethylsiloxane films doped with NdFeB powder: magnetic characterization and potential applications in biomedical engineering and microrobotics.

    Science.gov (United States)

    Iacovacci, V; Lucarini, G; Innocenti, C; Comisso, N; Dario, P; Ricotti, L; Menciassi, A

    2015-12-01

    This work reports the fabrication, magnetic characterization and controlled navigation of film-shaped microrobots consisting of a polydimethylsiloxane-NdFeB powder composite material. The fabrication process relies on spin-coating deposition, powder orientation and permanent magnetization. Films with different powder concentrations (10 %, 30 %, 50 % and 70 % w/w) were fabricated and characterized in terms of magnetic properties and magnetic navigation performances (by exploiting an electromagnet-based platform). Standardized data are provided, thus enabling the exploitation of these composite materials in a wide range of applications, from MEMS/microrobot development to biomedical systems. Finally, the possibility to microfabricate free-standing polymeric structures and the biocompatibility of the proposed composite materials is demonstrated.

  12. Nanocompositional Electron Microscopic Analysis and Role of Grain Boundary Phase of Isotropically Oriented Nd-Fe-B Magnets

    Directory of Open Access Journals (Sweden)

    Gregor A. Zickler

    2017-01-01

    Full Text Available Nanoanalytical TEM characterization in combination with finite element micromagnetic modelling clarifies the impact of the grain misalignment and grain boundary nanocomposition on the coercive field and gives guidelines how to improve coercivity in Nd-Fe-B based magnets. The nanoprobe electron energy loss spectroscopy measurements obtained an asymmetric composition profile of the Fe-content across the grain boundary phase in isotropically oriented melt-spun magnets and showed an enrichment of iron up to 60 at% in the Nd-containing grain boundaries close to Nd2Fe14B grain surfaces parallel to the c-axis and a reduced iron content up to 35% close to grain surfaces perpendicular to the c-axis. The numerical micromagnetic simulations on isotropically oriented magnets using realistic model structures from the TEM results reveal a complex magnetization reversal starting at the grain boundary phase and show that the coercive field increases compared to directly coupled grains with no grain boundary phase independently of the grain boundary thickness. This behaviour is contrary to the one in aligned anisotropic magnets, where the coercive field decreases compared to directly coupled grains with an increasing grain boundary thickness, if Js value is > 0.2 T, and the magnetization reversal and expansion of reversed magnetic domains primarily start as Bloch domain wall at grain boundaries at the prismatic planes parallel to the c-axis and secondly as Néel domain wall at the basal planes perpendicular to the c-axis. In summary our study shows an increase of coercive field in isotropically oriented Nd-Fe-B magnets for GB layer thickness > 5 nm and an average Js value of the GB layer < 0.8 T compared to the magnet with perfectly aligned grains.

  13. A novel method combining additive manufacturing and alloy infiltration for NdFeB bonded magnet fabrication

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Conner, B. S.; Chi, Miaofang; Elliott, Amy M.; Rios, Orlando; Zhou, Haidong; Paranthaman, M. Parans

    2017-09-01

    In this paper, binder jetting additive manufacturing technique is employed to fabricate NdFeB isotropic bonded magnets, followed by an infiltration process with low-melting point eutectic alloys [i.e., Nd3Cu0.25Co0.75 (NdCuCo) and Pr3Cu0.25Co0.75 (PrCuCo)]. Densification and mechanical strength improvement are achieved for the as-printed porous part. Meanwhile, the intrinsic coercivity Hci is enhanced from 732 to 1345 kA/m and 1233 kA/m after diffusion of NdCuCo and PrCuCo, respectively. This study presents a novel method for fabricating complex-shaped bonded magnets with promising mechanical and magnetic properties.

  14. NdFeB Magnets Aligned in a 9-T Superconducting Solenoid (asterisk)

    Science.gov (United States)

    Mulcahy, T. M.; Hull, J. R.

    2002-08-01

    Commercial-grade magnet powder (Magnequench UG) was uniaxial die-pressed into cylindrical compacts, while being aligned in the 1-T to 8-T DC field of a superconducting solenoid at Argonne National Laboratory. Then, the compacts were added to normal Magnequench UG production batches for sintering and annealing. The variations in magnet properties for different strengths of alignment fields are reported for 15.88-mm (5/8-in.) diameter compacts made with length-to-diameter (L/D) ratios in the range 3 0.25 and L 1. The best magnets were produced when the powder-filled die was inserted into the active field of the solenoid and then pressed. Improvements in the residual flux density of 8% and in the energy product of 16% were achieved by increasing the alignment field beyond the typical 2-T capabilities of electromagnets. The most improvement was achieved for the compacts with the smallest L/D ratio. The ability to make very strong magnets with small L/D, where self-demagnetization effects during alignment are greatest, would benefit most the production of near-final-shape magnets. Compaction of the magnet powder using a horizontal die and a continuously active superconducting solenoid was not a problem. Although the press was operated in the batch mode for this proof-of-concept study, its design is intended to enable automated production.

  15. Effects of thickness and annealing condition on magnetic properties and thermal stabilities of Ta/Nd/NdFeB/Nd/Ta sandwiched films

    Science.gov (United States)

    Liu, Wen-Feng; Zhang, Min-Gang; Zhang, Ke-Wei; Zhang, Hai-Jie; Xu, Xiao-Hong; Chai, Yue-Sheng

    2016-11-01

    Ta/Nd/NdFeB/Nd/Ta sandwiched films are deposited by magnetron sputtering on Si (100) substrates, and subsequently annealed in vacuum at different temperatures for different time. It is found that both the thickness of NdFeB and Nd layer and the annealing condition can affect the magnetic properties of Ta/Nd/NdFeB/Nd/Ta films. Interestingly, the thickness and annealing temperature show the relevant behaviors that can affect the magnetic properties of the film. The high coercivity of 24.1 kOe (1 Oe = 79.5775 A/m) and remanence ratio (remanent magnetization/saturation magnetization) of 0.94 can be obtained in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed for 3 min at 1023 K. In addition, the thermal stability of the film is also linked to the thickness of NdFeB and Nd layer and the annealing temperature as well. The excellent thermal stability can be achieved in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed at 1023 K. Program supported by the National Natural Science Foundation of China (Grant No. 51305290), the Higher Education Technical Innovation Project of Shanxi Province, China (Grant No. 2013133), the Fund Program for the Scientific Activities of Selected Returned Overseas Professionals of Shanxi Province, China (Grant No. 2015003), and the Program for the Key Team of Scientific and Technological Innovation of Shanxi Province, China (Grant No. 2013131009).

  16. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    Energy Technology Data Exchange (ETDEWEB)

    Kataoka, Y.; Kitagawa, J., E-mail: j-kitagawa@fit.ac.jp [Department of Electrical Engineering, Faculty of Engineering, Fukuoka Institute of Technology, 3-30-1 Wajiro-higashi, Higashi-ku, Fukuoka 811-0295 (Japan); Ono, T.; Tsubota, M. [Physonit Inc., 6-10 Minami-Horikawa, Kaita Aki, Hiroshima 736-0044 (Japan)

    2015-11-15

    The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn{sub 2}O{sub 3}-type Nd{sub 2}O{sub 3}. The estimated recovery-ratio of Nd reaches to 97%.

  17. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    Directory of Open Access Journals (Sweden)

    Y. Kataoka

    2015-11-01

    Full Text Available The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn2O3-type Nd2O3. The estimated recovery-ratio of Nd reaches to 97%.

  18. Coercivity enhancement of hot-deformed Nd-Fe-B magnets by the eutectic grain boundary diffusion process

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Lihua [Elements Strategy Initiative Center for Magnetic Materials, National Institute of Materials Science, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Science, University of Tsukuba, Tsukuba 305-8577 (Japan); Sepehri-Amin, H.; Ohkubo, T. [Elements Strategy Initiative Center for Magnetic Materials, National Institute of Materials Science, Tsukuba 305-0047 (Japan); Yano, M.; Kato, A.; Shoji, T. [Toyota Motor Corporation, Advanced Material Engineering Div., Susono 410-1193 (Japan); Hono, K., E-mail: kazuhiro.hono@nims.go.jp [Elements Strategy Initiative Center for Magnetic Materials, National Institute of Materials Science, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Science, University of Tsukuba, Tsukuba 305-8577 (Japan)

    2016-05-05

    Nd-M (M = Al, Cu, Ga, Zn, Mn) alloys with compositions close to eutectic points were investigated as diffusion sources for the grain boundary diffusion process to hot-deformed Nd-Fe-B magnets. Coercivity enhancement was observed for most of the alloys. Among them, the sample processed with Nd{sub 90}Al{sub 10} exhibited the highest coercivity of 2.5 T at room temperature. However, the sample processed with Nd{sub 70}Cu{sub 30} exhibited the highest coercivity of 0.7 T at 200 {sup °}C. Microstructural observations using scanning transmission electron microscope (STEM) showed that nonferromagnetic Nd-rich intergranular phase envelops the Nd{sub 2}Fe{sub 14}B grains after the diffusion process. Abnormal grain growth and the dissolution of Al into the Nd{sub 2}Fe{sub 14}B grains were observed in the sample processed with Nd{sub 90}Al{sub 10}, which explains its inferior thermal stability of coercivity compared to the sample processed with Nd{sub 70}Cu{sub 30}. The coercivity enhancement and poor thermal stability of the coercivity of the Nd{sub 90}Al{sub 10} diffusion-processed sample are discussed based on microstructure studies by transmission electron microscopy. - Highlights: • Coercivity of hot-deformed Nd-Fe-B magnets is enhanced by the infiltration of various R-TM eutectic alloys. • The sample infiltrated with Nd{sub 90}Al{sub 10} shows the highest coercivity of 2.5 T at room temperature. • At 200 °C, Nd{sub 70}Cu{sub 30} diffusion-processed sample possesses the highest coercivity of 0.7 T.

  19. Experimental and micromagnetic first-order reversal curves analysis in NdFeB-based bulk 'exchange spring'-type permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Chiriac, Horia [National Institute of Research and Development for Technical Physics, 47 Mangeron Boulevard, 700050, Iasi (Romania); Lupu, Nicoleta [National Institute of Research and Development for Technical Physics, 47 Mangeron Boulevard, 700050, Iasi (Romania); Stoleriu, Laurentiu [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania)]. E-mail: lstoler@uaic.ro; Postolache, Petronel [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania); Stancu, Alexandru [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania)

    2007-09-15

    In this paper we present the results of applying the first-order reversal curves (FORC) diagram experimental method to the analysis of the magnetization processes of NdFeB-based permanents magnets. The FORC diagrams for this kind of exchange spring magnets show the existence of two magnetic phases-a soft magnetic phase and a hard magnetic one. Micromagnetic modeling is used for validating the hypotheses regarding the origin of the different features of the experimental FORC diagrams.

  20. The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

    Science.gov (United States)

    Liu, Minxian; Wang, Yan

    2012-01-01

    In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

  1. Inducing magnetic anisotropy and optimized microstructure in rapidly solidified Nd-Fe-B based magnets by thermal gradient, magnetic field and hot deformation

    Science.gov (United States)

    Zhao, L. Z.; Li, W.; Wu, X. H.; Hussain, M.; Liu, Z. W.; Zhang, G. Q.; Greneche, J. M.

    2016-10-01

    Direct preparation of Nd-Fe-B alloys by rapid solidification of copper mold casting is a very simple and low cost process for mini-magnets, but these magnets are generally magnetically isotropic. In this work, high coercivity Nd24Co20Fe41B11Al4 rods were produced by injection casting. To induce magnetic anisotropy, temperature gradient, assisted magnetic field, and hot deformation (HD) procedures were employed. As-cast samples showed non-uniform microstructure due to the melt convection. The thermal gradient during solidification led to the formation of radially distributed acicular hard magnetic grains, which gives the magnetic anisotropy. The growth of the oriented grains was confirmed by phase field simulation. A magnetic field up to 1 T applied along the casting direction could not induce significant magnetic anisotropy, but it improved the magnetic properties by reducing the non-uniformity and forming a uniform microstructure. The annealed alloys exhibited high intrinsic coercivity but disappeared anisotropy. HD was demonstrated to be a good approach for inducing magnetic anisotropy and enhanced coercivity by deforming and refining the grains. This work provides an alternative approach for preparing fully dense Nd-rich anisotropic bulk Nd-Fe-B magnets.

  2. Evaluation of the effects of aging in synthetic saliva solution of both commercial and silanized Nd-Fe-B magnets for dental application

    Science.gov (United States)

    Fabiano, F.; Puliafito, V.; Calabrese, L.; Borsellino, C.; Bonaccorsi, L. M.; Giordano, A.; Fabiano, V.; Cordasco, G.

    2016-04-01

    Neodymium-iron-boron magnets are able to ensure a magnetic flux with high maximum energy product also at miniaturized size. In the past, due to their marked corrosion in saliva they were unsuccessfully implemented in orthodontic systems. Thereby, we propose a multi-layered organic-inorganic coating able to supply anticorrosion resistance, wear resistance and durability to the whole assembly. We evaluated the influence on the magnetic force of commercial nickel plated and silanized Nd-Fe-B during aging time in synthetic Fusayama saliva. Two magnets based-micromagnetic simulations were performed in order to analyze the magnetic field generated which is linked to the magnetic force. Our key results underline that the proposed hybrid coating does not affect the magnetic force of Nd-Fe-B magnets, moreover, preventing corrosion degradation in aggressive solution. Thus the limiting aspects avoiding the use of Nd-Fe-B magnets for orthodontic and prosthodontic applications can be overcome by using silane agents as surface coating.

  3. Manufacturing of Injection-Molded NdFeB Magnet with (BH)max111 kJ · m-3

    Institute of Scientific and Technical Information of China (English)

    Duan Bohua; Qu Xuanhui; Xu Zhengzhou; Guo Shibo; Qin Mingli

    2004-01-01

    The bonded NdFeB magnets prepared by injection molding meet with the development tendency of the magnet in small volume, light weight and high performance ,and have a good prospect.In this paper, a modified nylonbased binder was developed for powder injection molding of NdFeB bonded magnets.The effects of pretreatment of NdFeB anisotropic magnetic powder produced with HDDR processing on the anti-oxidation behaviors of powder and the final magnetic properties of the molded bonded magnets were studied.The optimal powder loading of 65 vol% was achieved with the modified binder.It was found that the properties of the bonded magnets were mainly affected by the powder surface pretreatment and the intensity of the applied alignment magnetic field during injection molding for a certain powder.Bonded magnets with remanence of 0.820 T, intrinsic coercivity of 1140.3 kA· m-1 and maximum energy product of 111 kJ · m-3 were produced with the optimal processing.

  4. Quasi-periodic layer structure of die-upset NdFeB magnets

    Institute of Scientific and Technical Information of China (English)

    LAI Bin; LI Yanfeng; WANG Huijie; LI Anhua; ZHU Minggang; LI Wei

    2013-01-01

    Isotropic magnets were prepared from melt-spun powders at different hot pressing temperatures from 550 to 700 ℃,then upset into fully dense anisotropic magnets at the same die-upsetting temperature of 850 ℃.Die-upset magnets had the characteristics of inhomogeneous microstructure,including well-aligned grains structure and nonaligned grains layers transverse to press direction,which was quasi-periodic layer structure with a total length of 5-15 μm.Nonaligned grains layers were mainly made of large grains and had higher Nd content.To clearly understand the formation of layer structure,the microstructure of isotropic precursors with different hot pressing temperatures and their subsequent die-upset magnets was investigated.A new interpretation for the formation of layer structure was proposed in this paper:the layer structure was correlated to the original ribbon interface which was divided into three types based on the contact forms.Because of the incomplete contact of neighboring ribbons,concentration of stress occurred in the contacted points and the Nd-rich phase was squeezed into interspaces at high temperature under stress.Due to the release of interfacial energy and the fluidity of enough Nd-rich liquid phases,the nonaligned layers with large grains formed both in hot compaction and subsequent hot deformation process.The layer structure affected the magnetic properties of die-upset magnets.With increase of the hot pressing temperature,the nonaligned grains layers became thicker,and the magnetic performance of die-upset magnets decreased.It was necessary to reduce the thickness of large grains layers for the preparation of high-performance die-upset magnets.

  5. Exchange-coupled nanoscale SmCo/NdFeB hybrid magnets

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Dapeng; Poudyal, Narayan; Rong, Chuanbing; Zhang, Ying; Kramer, Matthew J.; Liu, J. Ping

    2012-05-11

    Nanoscalehybridmagnets containing SmCo5 and Nd2Fe14B hard magnetic phases have been produced via a novel “in-one-pot” processing route. The grain size of the processed bulk composite materials is controlled below 20 nm. The refinement of the nanoscale morphology leads to effective inter-phase exchange coupling that results in single-phase like magnetic properties. Energy product of 14 MGOe was obtained in the isotropic nanocomposite magnets at room temperature. At elevated temperatures, the hybridmagnets have greatly improved thermal stability compared to the Nd2Fe14B single-phase counterpart and have substantially increased magnetization and energy products compared to the single-phase SmCo5 counterpart.

  6. Development of NdFeB Magnet Industry in New Century

    Institute of Scientific and Technical Information of China (English)

    LUO Yang

    2006-01-01

    @@ Editor's note: The paper was quoted from the papers collection of the "19th International Workshop on Rare Earth Permanent Magnets (Et) Their Applications", held in Beijing on August 30-September 2 of 2006.

  7. Multifaceted Material Substitution: The Case of NdFeB Magnets, 2010-2015

    Science.gov (United States)

    Smith, Braeton J.; Eggert, Roderick G.

    2016-07-01

    Substitution is an important response for material users when faced with disruption to the availability or price of an essential material. In economic terms, substitution refers to the ability of firms to alter their patterns of material use in response to exogenous market shocks. Substitution comes in different forms which vary from situation to situation. This paper uses expert opinion to identify the specific forms of substitution that occurred in permanent magnets, specifically neodymium-iron-boron magnets, following the significant increase in rare earth prices in 2010-2011. The paper provides a framework for understanding the multifaceted nature of substitution and assesses the relative importance of five different types of substitution. Technology-for-element, grade-for-grade, and system-for-system substitution appear to have been more important than element-for-element and magnet-for-magnet substitution. Cost pass-through and absorption were also important responses.

  8. Effects of lanthanum substitution on microstructures and intrinsic magnetic properties of Nd-Fe-B alloy

    Institute of Scientific and Technical Information of China (English)

    李智; 刘卫强; 查善顺; 李玉卿; 王云峤; 张东涛; 岳明; 张久兴

    2015-01-01

    (Nd1–xLax)30Fe69B (x=0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6) alloys were prepared by inducting melting, and the effect of substitution of La for Nd on their microstructure and intrinsic magnetic properties were investigated. With the increase of La content, Curie tem-perature (Tc) decreased from 582.4 to 557.4 K, saturation magnetization (Ms) decreased from 1.59 to 1.37 T, and anisotropy field (HA) decreased from 5394 to 3911 kA/m. However, the reductions of the intrinsic magnetic properties were relatively gentle as La content increased, which meant that the intrinsic magnetic properties still had the potential to fabricate permanent magnets. Moreover, further microstructure observations showed that La tended to diffuse into the Nd-rich grain boundary phase instead of main phase during the substitute process. Such aggregation behavior was beneficial to fabricating La containing magnet with high Ms.

  9. Corrosion Behaviour of a Silane Protective Coating for NdFeB Magnets in Dentistry

    Directory of Open Access Journals (Sweden)

    Luigi Calabrese

    2015-01-01

    Full Text Available The corrosion behavior of coated and uncoated Ni/Cu/Ni rare earth magnets was assessed at increasing steps with a multilayering silanization procedure. Magnets’ durability was analyzed in Fusayama synthetic saliva solution in order to evaluate their application in dental field. Corrosion performance was evaluated by using polarization and electrochemical impedance spectroscopy in synthetic saliva solution up to 72 hours of continuous immersion. The results show that the addition of silane layers significantly improved anticorrosion properties. The coating and aging effects, in synthetic saliva solution, on magnetic field were evaluated by means of cyclic force-displacement curves.

  10. Structural and magnetic studies of the nanocrystalline Nd-Fe-B-Nb alloy ribbons

    Directory of Open Access Journals (Sweden)

    Gębara P.

    2013-01-01

    Full Text Available A detailed studies of the phase constitution, microstructure and magnetic properties of the nanocrystalline Nd9.2Fe61.64B21.16Nb8 alloy ribbons, are reported. It was shown that the rapidly solidified ribbons have partially amorphous structure and soft magnetic properties in the as-cast state. The heat treatment at temperatures higher than 923 K led to the growth of the hard magnetic Nd2Fe14B phase and the metastable Nd2Fe23B3 phase. The Mössbauer confirmed that during annealing of the samples at temperature higher than 923 K the paramagnetic Nd1+εFe4B4 phase was also formed. The microstructure consisting of mixture of constituent phases was observed with transmission electron microscopy (TEM. Furthermore, with increasing annealing temperature the decrease of the saturation polarization Js was observed. The maximum values of coercivity JHc = 1175 kA/m was obtained for a sample annealed at 1023K. However, annealing at 1003 K resulted in the improvement of remanence polarization Jr = 0.35 T and the maximum energy product (BHmax = 21 kJ/m3.

  11. Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets; Avaliacao do efeito de tratamentos superficiais na resistencia a corrosao de magnetos de Nd-Fe-B

    Energy Technology Data Exchange (ETDEWEB)

    Martins, Emerson Alves

    2009-07-01

    Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase ({psi}). Treatment with silane, cerium, sam, Cr 6{sup +}, tricationic phosphate followed by bath of chromium trioxide and in NaH{sup 2}PO{sup 4} solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH{sup 2}PO{sup 4} solution for

  12. Application of positron lifetime spectroscopy to the study of material processing of Nd-Fe-B permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Nishiuchi, T., E-mail: Takeshi_Nishiuchi@hitachi-metals.co.j [Magnetic Materials Research Laboratory, NEOMAX Company, Hitachi Metals Ltd., 2-15-17 Egawa, Shimamoto, Osaka 618-0013 (Japan); Graduate School of Engineering, Osaka University, 2-1 Yamada-oka, Suita, Osaka 565-0871 (Japan); Sakashita, S.; Hirosawa, S. [Magnetic Materials Research Laboratory, NEOMAX Company, Hitachi Metals Ltd., 2-15-17 Egawa, Shimamoto, Osaka 618-0013 (Japan); Nakamura, M.; Kakimoto, M.; Kawabayashi, T.; Mizuno, M.; Araki, H. [Graduate School of Engineering, Osaka University, 2-1 Yamada-oka, Suita, Osaka 565-0871 (Japan); Shirai, Y. [Graduate School of Engineering, Kyoto University, Sakyo-ku, Kyoto 606-8501 (Japan)

    2010-05-15

    A positron lifetime spectroscopy was applied to a series of samples of Nd-Fe-B based alloys prepared by hydrogenation-disproportionation-desorption-recombination (HDDR) process with various desorption-recombination (DR) times and the results were compared to the results of cross-sectional observation with scanning electron microscopy (SEM). From these studies, it is strongly suggested that microstructural changes, which causes the sudden onset of coercivity during DR stage progress abruptly in a relatively short period of time. Positron lifetime spectroscopy can detect the microstructural changes during DR treatment and furthermore, it is suggested that positron annihilation site is directly related to the region which determines the coercivity of the HDDR-processed Nd-Fe-B alloys.

  13. First-principles calculation of crystal field parameters of Dy ions substituted for Nd in Nd-Fe-B magnets

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, S; Moriya, H; Tsuchiura, H; Sakuma, A [Department of Applied Physics, Tohoku University, Sendai 980-8579 (Japan); Divis, M [Department of Condensed Matter, Charles University, FMF, Prague (Czech Republic); Novak, P, E-mail: tanaka@olive.apph.tohoku.ac.jp [Institute of Physics of ASCR, Cukrovarnicka 10, 162 53 Prague 6 (Czech Republic)

    2011-01-01

    We study the electronic structures of crystalline Nd{sub 2}Fe{sub 14}B, Dy{sub 2}Fe{sub 14}B and Dy-doped Nd-Fe-B, and estimate the crystal field parameter A{sup 0}{sub 2}(r{sup 2}) of the rare earth ions of these systems based on the first principles calculations. We find that the crystal field of the Dy ions is appreciably insensitive to its crystallographic location than that of Nd ions.

  14. The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Liu Minxian, E-mail: liukey_sjtu@263.net [School of Computer Science and Technology, Southwest University of Science and Technology, Mianyang, Sichuan 621010 (China); Wang Yan [Luoyang Institute of Science and Technology, Luoyang, Henan 471023 (China)

    2012-01-15

    The characteristic of the levitation force relaxation was studied by experiment. The levitation force is attenuated with the application of the AC external magnetic field. The decay increases with the amplitude of the A external magnetic field. The decay is almost independent of the frequency of AC field. In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

  15. Effects of additive elements (Cu, Zr, Al) on morphological and magnetic properties of NdFeB thin films with perpendicular magnetic anisotropy

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Y.G. [Research Institute of Magnetic Materials, Lanzhou University, Lanzhou 730000 (China); Li, R.S. [Research Institute of Magnetic Materials, Lanzhou University, Lanzhou 730000 (China); Yang, Z. [Research Institute of Magnetic Materials, Lanzhou University, Lanzhou 730000 (China)]. E-mail: yangz@lzu.edu.cn; Matsumoto, M. [Department of Information Engineering, Shinshu University, 4-17-1 Wakasato, Nagano 380-8553 (Japan); Morisako, A. [Department of Information Engineering, Shinshu University, 4-17-1 Wakasato, Nagano 380-8553 (Japan); Takei, S. [Department of Information Engineering, Shinshu University, 4-17-1 Wakasato, Nagano 380-8553 (Japan)

    2005-03-25

    Cu, Zr, Al were doped into the NdFeB thin films to improve the morphological and magnetic properties of the films. Distinct results have been observed due to the different nature of these additives (such as atomic radius and chemical affinity, etc.). The morphological and magnetic properties of the films could be improved selectively according to the additive element. Grains in the Cu-doped film significantly grew and became strip-like. Both Zr and Al addition effectively reduced the grain size. But Zr addition led to a large grain size distribution while Al addition produced more uniformly sized grains in the film. The perpendicular coercivities of NdFeB films could be enhanced by doping a certain amount of the additive element. Addition of 1.0 at.% Cu or 3.8 at.% Zr increased the perpendicular coercivity H {sub cperpendicular} up to 487 or 565 kA/m from 382 kA/m, respectively. On the other hand, addition of 5.0 at.% Al could effectively moderate H {sub cperpendicular} to 279 kA/m while remained a high perpendicular remanent magnetization ratio S{sub perpendicular} around 0.9. Magnetization reversal mechanisms of the doped samples were also discussed according to the angular dependence of the coercivity H {sub c}({theta}) and M-H loop shapes. It was suggested that magnetization reversal of Cu-doped sample was initiated by domain wall motion and ended by domain wall pinning. Most of the grains in the Zr-doped sample were inversely magnetized by magnetization coherent rotation, but the rest were demagnetized by magnetization incoherent switching. In the Al-doped sample, magnetization reversal was proceeded mainly by magnetization incoherent rotation.

  16. The Effect of Grinding and Roasting Conditions on the Selective Leaching of Nd and Dy from NdFeB Magnet Scraps

    Directory of Open Access Journals (Sweden)

    Ho-Sung Yoon

    2015-07-01

    Full Text Available The pretreatment processes consisting of grinding followed by roasting were investigated to improve the selective leaching of Nd and Dy from neodymium-iron-boron (NdFeB magnet scraps. The peaks of Nd(OH3 and Fe were observed in XRD results after grinding with NaOH as the amount of water addition increased to 5 cm3. These results indicate that the components of Nd and Fe in NdFeB magnet could be changed successfully into Nd(OH3 and Fe, respectively. In the roasting tests using the ground product, with increasing roasting temperature to 500 °C, the peaks of Nd(OH3 and Fe disappeared while those of Nd2O3 and Fe2O3 were shown. The peaks of NdFeO3 in the sample roasted at 600 °C were observed in the XRD pattern. Consequently, 94.2%, 93.1%, 1.0% of Nd, Dy, Fe were leached at 400 rpm and 90 °C in 1 kmol·m−3 acetic acid solution with 1% pulp density using a sample prepared under the following conditions: 15 in stoichiometric molar ratio of NaOH:Nd, 550 rpm in rotational grinding speed, 5 cm3 in water addition, 30 min in grinding time, 400 °C and 2 h in roasting temperature and time. The results indicate that the selective leaching of Nd and Dy from NdFeB magnet could be achieved successfully by grinding and then roasting treatments.

  17. Changes in domain structures of NdFeB permanent magnet after magnetization and temperature treatment%NdFeB磁体磁化及温度处理后磁畴结构的变化

    Institute of Scientific and Technical Information of China (English)

    陈杰; 张明; 徐光亮; 向海蓉; 王敬东

    2012-01-01

    We studied the phase components and magnetic domain structure of sintered NdFeB permanent magnet after magnetization and high-temperature treatment using magnetic force microscopy (MFM) and X-ray diffraction (XRD) as well as high-coercivity Co-Cr magnetic probe, made an analysis of the effect of magnetization and heat treatment on the phase components and magnetic domain structures. It is found that magnetization and high-temperature treatment result in no changes in the phase components, but obvious changes occurs in the magnetic domain structure ; open-circuit magnetic flux loss may attribute to the change of magnetic domain structures.%采用磁力显微镜(Magnetic force microscopy,MFM)和X射线衍射(XRD)研究了烧结NdFeB磁体磁化及125℃高温处理后的磁畴结构,分析了磁化及温度处理对磁体物相成分及磁畴结构的影响.结果发现,磁化及高温处理后磁体的相结构没有发生变化,而磁畴结构却发生明显变化;开路磁通的变化是磁畴结构变化引起的.

  18. Investigation of Coercivity Mechanism for Nd-Fe-B Magnets Prepared by Combination of Strip-Casting with Hydrogen Decrepitation Techniques

    Institute of Scientific and Technical Information of China (English)

    李波; 胡季帆; 王东玲; 郭炳麟; 王新林

    2003-01-01

    The coercivity mechanism of Nd-Fe-B magnets prepared by combination of strip-casting with hydrogen decrepitation techniques was investigated. The microstructure of (Nd0.935Dy0.065)14.5Fe79.4B6.1 magnet was observed. The average grain size is about 6~12 μm. The magnetizing field dependence of the hardmagnetic properties for the (Nd0.935Dy0.065)14.5Fe79.4B6.1 and the temperature dependence of the coercivity for the Nd14.5Fe79.4B6.1 were investigated. Results show that the coercivity for magnets prepared by the combination of strip-casting with hydrogen decrepitation techniques is controlled by the nucleation mechanism.

  19. Magnetic Properties Improvement of Die-upset Nd-Fe-B Magnets by Dy-Cu Press Injection and Subsequent Heat Treatment

    Science.gov (United States)

    Wang, Zexuan; Ju, Jinyun; Wang, Jinzhi; Yin, Wenzong; Chen, Renjie; Li, Ming; Jin, Chaoxiang; Tang, Xu; Lee, Don; Yan, Aru

    2016-12-01

    Ultrafine-grained die-upset Nd-Fe-B magnets are of importance because they provide a wide researching space to redesign the textured structures. Here is presented a route to obtain a new die-upset magnet with substantially improved magnetic properties. After experiencing the optimized heat treatment, both the coercivity and remanent magnetization of the Dy-Cu press injected magnets increased substantially in comparison with those of the annealed reference magnets, which is distinct from the reported experimental results on heavy rare-earth diffusion. To study the mechanism, we analyzed the texture evolution in high-temperature annealed die-upset magnets, which had significant impact on the improvement of remanent magnetization. On basis of the results, we find that the new structures are strongly interlinked with the initial structures. With injecting Dy-Cu eutectic alloy, an optimized initial microstructure was achieved in the near-surface diffused regions, which made preparations for the subsequent texture improvement. Besides, the Dy gradient distribution of near-surface regions of the Dy-Cu press injected magnets was also investigated. By controlling the initial microstructure and subsequent diffusion process, a higher performance magnet is expected to be obtained.

  20. Magnetic Properties Improvement of Die-upset Nd-Fe-B Magnets by Dy-Cu Press Injection and Subsequent Heat Treatment.

    Science.gov (United States)

    Wang, Zexuan; Ju, Jinyun; Wang, Jinzhi; Yin, Wenzong; Chen, Renjie; Li, Ming; Jin, Chaoxiang; Tang, Xu; Lee, Don; Yan, Aru

    2016-12-06

    Ultrafine-grained die-upset Nd-Fe-B magnets are of importance because they provide a wide researching space to redesign the textured structures. Here is presented a route to obtain a new die-upset magnet with substantially improved magnetic properties. After experiencing the optimized heat treatment, both the coercivity and remanent magnetization of the Dy-Cu press injected magnets increased substantially in comparison with those of the annealed reference magnets, which is distinct from the reported experimental results on heavy rare-earth diffusion. To study the mechanism, we analyzed the texture evolution in high-temperature annealed die-upset magnets, which had significant impact on the improvement of remanent magnetization. On basis of the results, we find that the new structures are strongly interlinked with the initial structures. With injecting Dy-Cu eutectic alloy, an optimized initial microstructure was achieved in the near-surface diffused regions, which made preparations for the subsequent texture improvement. Besides, the Dy gradient distribution of near-surface regions of the Dy-Cu press injected magnets was also investigated. By controlling the initial microstructure and subsequent diffusion process, a higher performance magnet is expected to be obtained.

  1. The effect of Nd-Cu diffusion during hot pressing and hot deformation on the coercivity and the deformation ability of Nd-Fe-B HDDR magnets

    Science.gov (United States)

    Wang, Haihang; Chen, Renjie; Yin, Wenzong; Zhu, Mingyuan; Tang, Xu; Wang, Zexuan; Jin, Chaoxiang; Ju, Jinyun; Lee, Don; Yan, Aru

    2017-09-01

    HDDR processed Nd-Fe-B powders blended with Nd-Cu powders were hot-pressed and then hot-deformed to obtain fully dense, anisotropic magnets. The microstructure evolution in hot-pressed and hot-deformed HDDR magnets was studied to illustrate the impact of Nd-Cu diffusion on coercivity and deformation ability. It was found that the coercivity and the deformation ability were improved significantly by Nd-Cu addition. The coercivity of hot-deformed magnets was increased from 3.81 kOe to 13.01 kOe after 2 wt% Nd-Cu additions and the annealing at 900 °C for 2 h. Scanning electron microscopy and transmission electron microscopy observations revealed that the variation in coercivity was attributed to the diffusion of Nd-Cu along the grain boundaries during hot pressing and hot deformation.

  2. HDDR法制备NdFeB永磁体的高矫顽力研究%Study on the Mechanism of the High Coercivity of NdFeB Magnets Prepared by HDDR Method

    Institute of Scientific and Technical Information of China (English)

    张朋越; 泮敏翔; 朱津津; 葛洪良; 孙浩; 金一彪

    2011-01-01

    采用X射线衍射分析、扫描电镜和BH测试仪分别研究HDDR法制备的NdFeB永磁体微结构、晶粒表面形貌及其磁性能.结果表明,HDDR法制备的磁粉再经1080℃高温真空烧结所获得的NdFeB永磁体,主要由四方相NdFeB(P42/mnm)和少量的富稀土相构成,扫描电镜相片显示主相平均晶粒尺寸约为12.3μm;采用Horta法计算得到样品(006)晶面的极密度因子约为3.5,表明该样品具有较高的c轴取向;不同温度下退磁曲线研究表明,室温下合金有较好的磁性能:磁能积(BH)=264 kJ/m,剩磁B=1.17 T,矫顽力达到H=2038 kA/m:随温度的升高,磁性能各参数都单调下降,特别是矫顽力降低最为显著,从295 K升温到448 K过程中其值下降了1496 KA/m;H(T)/M磊(T)与H/M(T)(Kronmüller-Plot)关系曲线研究表明,该合金的矫顽力机制为畴成核反转机制,其中微磁参数α和N分别为1.39和1.75,是决定该合金高矫顽力的关键因素.%The microstructure, surface morphology, and magnetic properties of the suttered NdFeB permanent magnet prepared by the HDDR method were analyzed by X-ray diffraction, scanning electron microscopy and BH magnetic measurement Microstructural studies show that NdFeB magnets which were firstly prepared by HDDR powder and then sintered at the higb-temperature of 1080 ℃ consist of a large amount of the tetragonal phase NdZFe14B (P42/mnm) and trace amount of rare earth-rich phase.SEM images indicate that the average grain size of the Nd2Fe14B phase is about 12.3 μm.The density factor of (006) crystal face of Nd2Fe14B phase is estimated as about 3.5 using Horta formula, suggesting that the sample has a strong c-axis orientation.The demagnetic curves at different temperatures show that at room temperature this sample has well magnetic properties, i.e.(BH)max 264 kJ/m3, remanence Br about 1.17 T, and cocrcive Hcj 2038 kA/m.With the temperature increasing, magnetic properties of the samples are monotonicly reduced

  3. Composition-dependent magnetic properties of melt-spun La or/and Ce substituted nanocomposite NdFeB alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hussain, M.; Zhao, L.Z.; Zhang, C.; Jiao, D.L.; Zhong, X.C.; Liu, Z.W.

    2016-02-15

    Aiming at high-performance low-cost NdFeB magnets, the magnetic properties and microstructure for melt spun nanocrystalline (Nd{sub 1−x}M{sub x}){sub 10}Fe{sub 84}B{sub 6} (M=La, Ce, or La{sub 0.5}Ce{sub 0.5}; x=0–0.7) alloys were investigated. Relatively, LaCe-substituted alloys show high values of the remanent magnetization M{sub r}, the maximum energy product (BH){sub max} and the coercivity H{sub c}, up to 114 emu/g (1.07 T), 147 kJ/m{sup 3} and 471 kA/m, respectively, at x=0.1. The unusual increase in coercivity for the alloys with 10% La or 10% La{sub 0.5}Ce{sub 0.5} substitution is possibly attributed to the phase segregation in alloys with certain La or LaCe contents. The reduced Curie temperature and spin-reorientation temperature were obtained for La, Ce or LaCe substituted alloys. Transmission electron microscope analysis has revealed that a fine and uniform distributed grain structure leads to remanence enhancement for La{sub 0.5}Ce{sub 0.5} substituted alloys. The present results indicate that partially substituting Nd by La or/and Ce cannot only effectively reduce the cost of nanocrystalline NdFeB based magnetic powders but also can maintain a relatively good combination of magnetic properties.

  4. NdFeB Residue to Be Recycled

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ NdFeB is a permanent magnetic material with excellent performances. It is widely used in electronics and communications. Around 30% of rare earth elements (among which 90% is Nd, others are Tb and Dy) and 2-3% of Co element are contained in the material. NdFeB plays an important role in the development of our society and our economy.

  5. Microstructure and magnetic properties of backward extruded NdFeB ring magnets by the CAPA process

    Science.gov (United States)

    Kim, Hyoung-Tae; Kim, Yoon-Bae

    2004-06-01

    The inhomogeneity in microstructure and magnetic properties of a ring magnet prepared by backward extrusion with a current-applied pressure-assisted process has been investigated. The initial part (top part) of a ring magnet prepared by back extrusion shows a high coercivity which is comparable to the raw powder. It exhibits isotropic characteristics along the three orthogonal directions probably due to small deformation. The last part (bottom part) of the ring magnet has a a low coercivity with large grains because high current flows through the pressurized punches during the whole deformation process as to increase the temperature and grain growth. The middle part is under an appropriate deformation with short time exposure at high temperature, therefore it maintains a relatively high remanent polarization with high coercivity.

  6. Effect of Titanium Substitution on Magnetic Properties and Microstructure of Nanocrystalline Monophase Nd-Fe-B Magnets

    Directory of Open Access Journals (Sweden)

    Wang Cong

    2012-01-01

    Full Text Available Nd12.3Fe81.7−xTixB6.0  (x=0.5–3.0 ribbons have been prepared by rapid quenching and subsequent annealing treatment. Effect of Ti substitution and annealing treatment on the microstructure, magnetic properties, and crystallization behavior of the ribbons was systematically investigated by the methods of differential scanning calorimeter (DSC, X-ray diffraction (XRD, transmission electron microscopy (TEM, and vibrating sample magnetometer (VSM. It is found that Ti addition may increase the crystallization temperature and stabilize the amorphous phase. Ti element inhibits the grain growth during crystallization process and finally refines the microstructure. The exchange coupling interactions and magnetic properties of the ribbons increase with increasing x from 0.5 to 1 and then decrease with further increasing x≥1.5. Optimum magnetic properties with (BHmax⁡=151.6 kJ/m3, Hci=809.2 kA/m, Jr=1.02 T are achieved in the Nd12.3Fe80.7Ti1B6.0 ribbons annealed at 600°C for 10 min.

  7. International comparison of the properties of NdFeB permanent magnets measured using an electromagnet and a pulsed field magnetometer

    Science.gov (United States)

    Hall, Michael

    2013-08-01

    An IEC TC 68 comparison on the measurement of the magnetic properties of permanent magnets was completed in 2011. Measurements were performed on 6 NdFeB magnets with intrinsic coercivities ranging from 1000 to 2600 kA/m by 8 institutes based in China, Japan, Italy, Belgium, Germany and the UK. Many versions of a Pulsed Field Magnetometer (PFM) that can determine the full BH curve in as little as 100 ms have been developed during the last 2 decades. By comparing measurements made using an internationally accepted electromagnet method and pulsed methods, the influence of the dynamic effects of the latter could be investigated and established. For the quantities remanence, B r , magnetic flux density coercivity, H cB and energy product, BH max the measurements agree within the combined uncertainties. For the intrinsic coercivity, H cJ , the dependence of the measurement of this quantity on the speed at which the magnetic field is reversed was found to be significant with the largest changes in value occurring as a DC measurement condition is approached.

  8. Structure and Properties of Nd-Fe-B Alloy Subjected to HDDR Process

    Directory of Open Access Journals (Sweden)

    Szymański M.

    2016-03-01

    Full Text Available In this paper the Hydrogenation, Disproportionation, Desorption and Recombination (HDDR route was tested, for the Nd-Fe-B master alloy, as a prospective procedure for recycling of sintered scrap neodymium magnets. The HDDR method is based on the hydrogen induced reversal phase transformation of Nd-Fe-B alloy: Nd2Fe14B + (2±x H2 = 2NdH2±x + Fe2B + 12Fe. Microstructural observations (SEM, phase constitution studies (XRD and measurement of magnetic properties (VSM were done to investigate the HDDR transformation progress. It was observed that disproportionation reaction starts at the grain boundaries, where the Nd-rich phase is located. Average grain size was reduced and coercive material was produced as a result of the HDDR process. Obtained results are similar to literature data.

  9. Influence of NdFeB Fillers on Tensile and Electromagnetic Properties of Natural Rubber

    Directory of Open Access Journals (Sweden)

    Puripat LERTSURAWAT

    2009-06-01

    Full Text Available Tensile and electromagnetic properties of hard magnetic natural rubber composites were studied. In a fabrication stage, neodymium-iron-boron (NdFeB magnets were recycled from electronic wastes, broken and then ball-milled for 1 - 3 h. The NdFeB powder was then incorporated into natural rubber (NR by a 2-roll mill technique. Since the NdFeB powder behaved as a non-reinforced filler, thus, it inhibited cross-linking and stress-induced recrystallization. Therefore, the cure time and the tensile strength of the NdFeB-NR composites were reduced compared to the control sample without magnetic fillers. The addition of NdFeB fillers improved the electrical permittivity of NR and the magnetic moment in NdFeB-NR composites could be measured by a fluxmeter.

  10. Effect Of The Desorption-Recombination Temperature On The Microstructure And Magnetic Properties Of HDDR Processed Nd-Fe-B Powders

    Directory of Open Access Journals (Sweden)

    Lee J.-G.

    2015-06-01

    Full Text Available The effect of the desorption-recombination temperature on the microstructure and magnetic properties of hydrogenation-disproportionation-desorption-recombination (HDDR processed Nd-Fe-B powders was studied. The NdxB6.4Ga0.3Nb0.2Febal (x=12.5-13.5, at.% casting alloys were pulverized after homogenizing annealing, and then subjected to HDDR treatment. During the HDDR process, desorption-recombination (DR reaction was induced at two different temperature, 810°C and 820°C. The higher Nd content resulted in enhanced coercivity of the HDDR powder, and which was attributed to the thicker and more uniform Nd-rich phase along grain boundaries. But this uniform Nd-rich phase induced faster grain growth. The remanence of the powder DR-treated at 820°C is higher than that DR-treated at 810°C. In addition, it was also confirmed that higher DR temperature is much more effective to improve squareness.

  11. Phase Formation and Magnetic Properties of Nanocomposite Nd-Fe-B Adjusted by Small Amount of Dy and Co

    Institute of Scientific and Technical Information of China (English)

    T S Jang; T W Lim; H S Aum; D H Lee; M B Kim

    2004-01-01

    In order to improve and stabilize the magnetic properties of nanocomposite Nd2Fe14B/α-Fe magnetic alloys by a compositional adjustment, small amount of Dy and/or Co was added to Nd9Fe84B7 alloys. DTA analysis on the amorphous of the alloys took place as the soft magnetic phases were crystallized, and then the hard magnetic Nd2Fe14B was precipitated from them. While α-Fe and a metastable 1:7 (TbCu7-type) phase were formed simultaneously in Dy and Co-free alloys, they were crystallized separately at different temperatures after Dy or Co was added. This phase separation occurred more clearly in the Dy-treated alloys and the other soft magnetic phase Fe3B was also stabilized by Dy and/or Co. The 1: 7 phase that was stabilized by Dy and/or Co was not eliminated at 700 ℃, decreasing magnetic properties of the alloys. It was eventually disappeared above 725 ℃, but Fe3B was not eliminated even at 750 ℃ when Dy was added more than 0.5 at% or Co was added more than 2.0 at%. Amount of Nd2Fe14B in the alloys tended to increase as Dy addition increased,whereas Co addition did not lead to any appreciable change in the ratio of α-Fe and Nd2Fe14B. Moreover, Dy addition apparently increased coercivity of an alloy while Co addition had a beneficial effect on remanence. The grains in the Dytreated alloys were usually finer than those in the Co-treated alloys. The grain size of both α-Fe and Nd2Fe14B in the alloys exhibiting mr ≥ 0.72 was in the range of 20 ~ 40 nm or even larger 50 nm, which is larger than the theoretical optimum size ( ~ 10 nm). Typical magnetic properties obtained from a Nd7.5Dy1.5Fe82.5Co1.5B7 alloy annealed for 12 min at 725 ℃were iHc=4.85 kOe, Br= 11.32 kG, (BH)max = 15.73 MGOe, and mr=0.73.

  12. Unsupervised Data Mining in nanoscale X-ray Spectro-Microscopic Study of NdFeB Magnet.

    Science.gov (United States)

    Duan, Xiaoyue; Yang, Feifei; Antono, Erin; Yang, Wenge; Pianetta, Piero; Ermon, Stefano; Mehta, Apurva; Liu, Yijin

    2016-09-29

    Novel developments in X-ray based spectro-microscopic characterization techniques have increased the rate of acquisition of spatially resolved spectroscopic data by several orders of magnitude over what was possible a few years ago. This accelerated data acquisition, with high spatial resolution at nanoscale and sensitivity to subtle differences in chemistry and atomic structure, provides a unique opportunity to investigate hierarchically complex and structurally heterogeneous systems found in functional devices and materials systems. However, handling and analyzing the large volume data generated poses significant challenges. Here we apply an unsupervised data-mining algorithm known as DBSCAN to study a rare-earth element based permanent magnet material, Nd2Fe14B. We are able to reduce a large spectro-microscopic dataset of over 300,000 spectra to 3, preserving much of the underlying information. Scientists can easily and quickly analyze in detail three characteristic spectra. Our approach can rapidly provide a concise representation of a large and complex dataset to materials scientists and chemists. For example, it shows that the surface of common Nd2Fe14B magnet is chemically and structurally very different from the bulk, suggesting a possible surface alteration effect possibly due to the corrosion, which could affect the material's overall properties.

  13. Unsupervised Data Mining in nanoscale X-ray Spectro-Microscopic Study of NdFeB Magnet

    Science.gov (United States)

    Duan, Xiaoyue; Yang, Feifei; Antono, Erin; Yang, Wenge; Pianetta, Piero; Ermon, Stefano; Mehta, Apurva; Liu, Yijin

    2016-01-01

    Novel developments in X-ray based spectro-microscopic characterization techniques have increased the rate of acquisition of spatially resolved spectroscopic data by several orders of magnitude over what was possible a few years ago. This accelerated data acquisition, with high spatial resolution at nanoscale and sensitivity to subtle differences in chemistry and atomic structure, provides a unique opportunity to investigate hierarchically complex and structurally heterogeneous systems found in functional devices and materials systems. However, handling and analyzing the large volume data generated poses significant challenges. Here we apply an unsupervised data-mining algorithm known as DBSCAN to study a rare-earth element based permanent magnet material, Nd2Fe14B. We are able to reduce a large spectro-microscopic dataset of over 300,000 spectra to 3, preserving much of the underlying information. Scientists can easily and quickly analyze in detail three characteristic spectra. Our approach can rapidly provide a concise representation of a large and complex dataset to materials scientists and chemists. For example, it shows that the surface of common Nd2Fe14B magnet is chemically and structurally very different from the bulk, suggesting a possible surface alteration effect possibly due to the corrosion, which could affect the material’s overall properties. PMID:27680388

  14. Unsupervised Data Mining in nanoscale X-ray Spectro-Microscopic Study of NdFeB Magnet

    Science.gov (United States)

    Duan, Xiaoyue; Yang, Feifei; Antono, Erin; Yang, Wenge; Pianetta, Piero; Ermon, Stefano; Mehta, Apurva; Liu, Yijin

    2016-09-01

    Novel developments in X-ray based spectro-microscopic characterization techniques have increased the rate of acquisition of spatially resolved spectroscopic data by several orders of magnitude over what was possible a few years ago. This accelerated data acquisition, with high spatial resolution at nanoscale and sensitivity to subtle differences in chemistry and atomic structure, provides a unique opportunity to investigate hierarchically complex and structurally heterogeneous systems found in functional devices and materials systems. However, handling and analyzing the large volume data generated poses significant challenges. Here we apply an unsupervised data-mining algorithm known as DBSCAN to study a rare-earth element based permanent magnet material, Nd2Fe14B. We are able to reduce a large spectro-microscopic dataset of over 300,000 spectra to 3, preserving much of the underlying information. Scientists can easily and quickly analyze in detail three characteristic spectra. Our approach can rapidly provide a concise representation of a large and complex dataset to materials scientists and chemists. For example, it shows that the surface of common Nd2Fe14B magnet is chemically and structurally very different from the bulk, suggesting a possible surface alteration effect possibly due to the corrosion, which could affect the material’s overall properties.

  15. Overview on the permanent magnets technology of rare earth based on Nd-Fe-B; Panorama general sobre tecnologia de imanes permanentes de tierras raras a base de Nd-Fe-B

    Energy Technology Data Exchange (ETDEWEB)

    Rosales Vazquez, Maria Ines [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    In this paper the technological development in the area of permanent magnetic materials, is shown, from the 1930`s when the first aluminum-nickel-cobalt (Al-Ni-Co) magnets appeared. As a result of the continuous worldwide research in this field, it was made known, during the 1980`s decade of a new type of magnets based on Neodymium (Nd). In accordance with the outstanding magnetic properties of these magnets, at the Instituto de Investigaciones Electricas (IIE), their development was initiated, focussed on the stages and parameters definition of their manufacturing process. Up to now, the research has been oriented to the preparation of magnets of the isotropic agglutinated type and the manufacturing process encompasses the following stages: a) Alloy preparation; b) Microcrystals obtainment; c) Magnet preparation. The preliminary results that have been obtained in the magnetic characterization show that the quality of the prepared magnets is comparable to the quality of the imported magnets and/or to the ones other research groups report. [Espanol] En este trabajo se muestra el desarrollo tecnologico del area de materiales magneticos permanentes a partir de los anos treinta en que surgieron los primeros imanes de aluminio-niquel-cobalto (Al-Ni-Co). Como resultado de la constante investigacion a nivel mundial en ese campo, durante el decenio de los ochenta se informo en torno a un nuevo tipo de imanes a base de neodimio (Nd). Atendiendo a las propiedades magneticas sobresalientes de estos imanes, en el Instituto de Investigaciones Electricas (IIE), se inicio el desarrollo de los mismos, enfocandolo a la definicion de las etapas y parametros del proceso de fabricacion. Hasta ahora, la investigacion se ha orientado a la preparacion de imanes de tipo isotropico aglutinado y el proceso de fabricacion comprende las etapas: a) preparacion de la aleacion; b) obtencion de microcristales, y c) preparacion de los imanes. Los resultados preliminares que se han obtenido en la

  16. NdFeB磁体表面镀铝膜层退镀液配方的研究%Study on formulation of stripping solution for aluminum coating on surface of NdFeB magnet

    Institute of Scientific and Technical Information of China (English)

    陈梓赫; 代明江; 胡芳; 林松盛; 侯惠君

    2015-01-01

    A highly efficient and stable solution for stripping aluminum coating from the surface of NdFeB magnet was developed based on NaOH as corrosion agent with auxiliary salt, surfactant, coordination agent, and corrosion inhibitor. The content of aluminum coating on surface of NdFeB and the weight loss of substrate were used as performance evaluation indexes. The optimal stripping process was determined by orthogonal test as follows: NaOH 10 g/L, Na2CO330 g/L, sodium dodecyl benzene sulfonate 6 g/L, EDTA-2Na 4 g/L, and hexamethylenetetramine 4 g/L. A 12-µm thick aluminum coating on surface of NdFeB substrate can be stripped completely by using the optimized stripping solution at room temperature for 3 min. After stripping, the remanence, coercive force, and maximum magnetic energy product of the substrate are changed only by 1.27%, 1.25%, and 0.47%, respectively. The stripping shows less damage to magnetic properties. The mechanism of stripping aluminum coating on NdFeB surface was discussed.%用 NaOH 作腐蚀剂,添加辅助盐、表面活性剂、配位剂和缓蚀剂,研制了一种高效稳定的 NdFeB 表面镀铝膜退镀液。以NdFeB试样表面的铝含量和基体失重量作为性能评定指标,通过正交试验确定了优化的退镀液配方为:NaOH 10 g/L,Na2CO330 g/L,十二烷基苯磺酸钠6 g/L,EDTA-2Na 4 g/L,六次甲基四胺4 g/L。优化的退镀液在室温条件下退镀3 min,即可把NdFeB基体上约12μm厚的铝膜退除干净,而且退镀后基体的剩磁、矫顽力和最大磁能积仅分别变化1.27%、1.25%和0.47%,磁性能损伤较小。探讨了NdFeB表面镀铝膜层的退镀机理。

  17. 低碳经济下钕铁硼永磁体防护新技术%Low-carbon Economy and Corrosion Protection of NdFeB Magnets by New Surface Coatings

    Institute of Scientific and Technical Information of China (English)

    金莹; 曹美蓉; 刘素芬

    2012-01-01

    Low carbon economy is the trend of economic development in the world today. It is the in- evitable choice of sustainable development for human societies. Characterized and summarized are the surface protection technologies, electroplating and vapor deposition, for Nd-Fe-B magnets. There are, however, existing environmental problems such as pollution for the former. In the present paper, we have reviewed the current status of surface protection techniques for Nd-Fe-B magnets. The main is- sues of vapor technology are emphasized on the principles, the characteristics, and its applications. It is finally pointed out that the efficient, clean, and environment friendly physical vapor deposition (PVD) will likely be one of the best choices for the surface protection for Nd-Fe-B magnets.%发展低碳经济是当今世界经济发展的潮流,是人类可持续发展的必然选择。针对NdFeB永磁体各种防护保护技术的特点,概述了钕铁硼永磁体表面防护处理常见方法———电镀,存在的环保和污染问题。论述了气相沉积技术原理、特点以及在钕铁硼永磁体表面防护处理上的应用。提出了气相沉积金属镀层需要解决的主要问题,而高效、清洁、环保的气相沉积技术是今后钕铁硼永磁体防护热点方向之一。

  18. Experimental Investigation and Thermodynamic Modeling of the B2O3-FeO-Fe2O3-Nd2O3 System for Recycling of NdFeB Magnet Scrap

    Science.gov (United States)

    Jakobsson, Lars Klemet; Tranell, Gabriella; Jung, In-Ho

    2016-07-01

    NdFeB magnet scrap is an alternative source of neodymium that could have a significantly lower impact on the environment than current mining and extraction processes. Neodymium can be readily oxidized in the presence of oxygen, which makes it easy to recover neodymium in oxide form. Thermochemical data and phase diagrams for neodymium oxide containing systems is, however, very limited. Thermodynamic modeling of the B2O3-FeO-Fe2O3-Nd2O3 system was hence performed to obtain accurate phase diagrams and thermochemical properties of the system. Key phase diagram experiments were also carried out for the FeO-Nd2O3 system in saturation with iron to improve the accuracy of the present modeling. The modified quasichemical model was used to describe the Gibbs energy of the liquid oxide phase. The Gibbs energy functions of the liquid phase and the solids were optimized to reproduce all available and reliable phase diagram data, and thermochemical properties of the system. Finally the optimized database was applied to calculate conditions for selective oxidation of neodymium from NdFeB magnet waste.

  19. Experimental Investigation and Thermodynamic Modeling of the B2O3-FeO-Fe2O3-Nd2O3 System for Recycling of NdFeB Magnet Scrap

    Science.gov (United States)

    Jakobsson, Lars Klemet; Tranell, Gabriella; Jung, In-Ho

    2017-02-01

    NdFeB magnet scrap is an alternative source of neodymium that could have a significantly lower impact on the environment than current mining and extraction processes. Neodymium can be readily oxidized in the presence of oxygen, which makes it easy to recover neodymium in oxide form. Thermochemical data and phase diagrams for neodymium oxide containing systems is, however, very limited. Thermodynamic modeling of the B2O3-FeO-Fe2O3-Nd2O3 system was hence performed to obtain accurate phase diagrams and thermochemical properties of the system. Key phase diagram experiments were also carried out for the FeO-Nd2O3 system in saturation with iron to improve the accuracy of the present modeling. The modified quasichemical model was used to describe the Gibbs energy of the liquid oxide phase. The Gibbs energy functions of the liquid phase and the solids were optimized to reproduce all available and reliable phase diagram data, and thermochemical properties of the system. Finally the optimized database was applied to calculate conditions for selective oxidation of neodymium from NdFeB magnet waste.

  20. Direct Iron Coating onto Nd-Fe-B Powder by Thermal Decomposition of Iron Pentacarbonyl

    Energy Technology Data Exchange (ETDEWEB)

    Yamamuro, S; Okano, M; Tanaka, T [Department of Materials Science and Engineering, Ehime University, Matsuyama 790-8577 (Japan); Sumiyama, K [Nagoya Institute of Technology, Nagoya 466-8555 (Japan); Nozawa, N; Nishiuchi, T; Hirosawa, S [Magnetic Materials Research Laboratory, NEOMAX Company, Hitachi Metals, Ltd., Osaka 618-0013 (Japan); Ohkubo, T, E-mail: yamamuro@eng.ehime-u.ac.jp [Magnetic Materials Center, National Institute for Materials Science, Tsukuba 305-0047 (Japan)

    2011-01-01

    Iron-coated Nd-Fe-B composite powder was prepared by thermal decomposition of iron pentacarbonyl in an inert organic solvent in the presence of alkylamine. Though this method is based on a modified solution-phase process to synthesize highly size-controlled iron nanoparticles, it is in turn featured by a suppressed formation of iron nanoparticles to achieve an efficient iron coating solely onto the surfaces of rare-earth magnet powder. The Nd-Fe-B magnetic powder was successfully coated by iron shells whose thicknesses were of the order of submicrometer to micrometer, being tuneable by the amount of initially loaded iron pentacarbonyl in a reaction flask. The amount of the coated iron reached to more than 10 wt.% of the initial Nd-Fe-B magnetic powder, which is practically sufficient to fabricate Nd-Fe-B/{alpha}-Fe nanocomposite permanent magnets.

  1. Effect of Hot-deformed Temperature on Magnetic Properties of Nanograin Nd-Fe-B Magnets%热变形温度对纳米晶Nd-Fe-B磁体性能的影响

    Institute of Scientific and Technical Information of China (English)

    赖彬; 刘国军; 王会杰; 潘伟; 朱明刚

    2011-01-01

    为了研究纳米晶Nd-Fe-B磁体的热变形机理,在不同温度下对快淬粉进行热压热变形处理.通过分析不同温度下热变形过程中应力和磁体应变的变化,以及磁性能和SEM测试,研究了温度对热变形磁体性能和微观结构的影响,分析了热变形过程的热变形机理.结果表明,纳米晶磁体存在最佳的热压温度和热变形温度.当热压温度为550℃,热变形温度为850℃,磁体的剩磁和磁能积最大值,分别为1.343 T和344.7kJ/m3.纳米晶Nd-Fe-B磁体的热变形过程塑变应力和温度的关系满足:ln σ∝1/T.%Full dense anisotropic magnets are prepared from commercial MQ powders by hot-pressing and subsequent hot deformation with different temperature in order to study the hot-deformation mechanism of nanograin Nd-Fe-B magnets. Effect of temperature during hot-pressing and hot deformation process on magnetic properties and microstructure of Nd-Fe-B magnets is investigated by magnetic measurement and scanning electron microscopy (SEM).The mechanism of hot deformation is studied by analyzing the values of stresses and strains recorded during hot deformation process. The largest remanence (Br = 1. 343 T ) and maximum energy product ( (BH)max = 344. 7 kJ/m3)are obtained with the hot-pressing temperature 550 ℃ and hot deformation temperature 850 ℃. In the hot deformation process the relationship of stresses and temperature satisfies this equation: 1nσ ∝ 1/T

  2. Status and Forecast of VCM Magnets in China

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Chinese NdFeB magnetic industry has made great improvement in the past few years. Global production center of NdFeB magnets has been moved to China, mainly based in Ningbo, Taiyuan, Beijing and Tianjin. China has developed into the largest producer of sintered NdFeB in the world. Sintered NdFeB magnets are widely applied in high tech fields such as VCM, MRI, CD-pick-up and CD-ROM in China. VCM (voice coil motor) is one component of hard disk drive, which is a most common used peripheral to store information...

  3. The Effect of External Magnetic Field on Microstructure and Magnetic Properties of Melt-Spun Nd-Fe-B/Fe-Co Nanocomposite Ribbons

    Directory of Open Access Journals (Sweden)

    Xuan Truong Nguyen

    2013-01-01

    Full Text Available The ribbons Nd2Fe14B/Fe-Co were prepared with the nominal composition Nd16Fe76B8/40% wt. Fe65Co35 by the conventional and the developed magnetic field-assisted melt-spinning (MFMS techniques. Both ribbons are nanocomposites with the smooth single-phase-like magnetization loops. The 0.32 T magnetic field perpendicular to the wheel surface and assisting the melt-spinning process reduces the grain size inside the ribbon, increases the texture of the ribbon, improves the exchange coupling, and, in sequence, increases the energy product (BHmax of the isotropic powdered samples of MFMS ribbon in ~9% by comparison with that of the ribbon melt-spun conventionally. The grain size reduction effect caused by the assisted magnetic field has also been described quantitatively. The MFMS technique seems to be promising for producing high-performance nanocomposite ribbons.

  4. Effect of Cu doping and annealing treatment on the microstructure and magnetic properties of nanocrystalline single-phase Nd-Fe-B alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effects of Cu addition and annealing treatment on the magnetic properties and microstructure of Nd12.3Fe81.7-xCuxB6 (x=0-1.2 ribbons melt-spun and annealed were systematically investigated by the methods of vibrating sample magnetometer (VSM),X-ray diffraction (XRD),and transmission electron microscopy (TEM).Optimum magnetic properties were achieved by annealing melt-spun Nd12.3Fe81.5Cu0.2B6 ribbons at 550℃ for 15 min,which only contained Nd2Fe14B phase.The remanence,coercive force,and maximum energy product increase by 18.4%,36.2%,and 49% respectively compared with those of Cu-free samples.The significant improvement in magnetic properties originates from the finer grains of the samples by introducing Cu,which leads to the stronger exchange-coupling between neighboring grains.

  5. Effect of melt superheating treatment on crystallization behavior and magnetic properties of melt-spun Fe-rich Nd-Fe-B ribbons

    Institute of Scientific and Technical Information of China (English)

    盛洪超; 曾燮榕; 胡强; 邓飞

    2010-01-01

    Melt-spun Nd7Fe90B3 ribbons were prepared under different melt treatment conditions,i.e.,the melt temperature was varied prior to ejection onto the quenching wheel.The microstructure characteristics,crystallization behavior,and subsequent magnetic properties of α-Fe/Nd2Fe14B-based exchange-spring magnets were investigated using X-ray diffraction,differential scanning calorimeter,transmission electron microscopy,and vibrating sample magnetometer.It was shown that melt spinning at different quenching temperat...

  6. Highly oriented NdFeB nanocrystalline magnets from partially recombined compacts with ultrafine grain size by reactive deformation under low pressure

    Institute of Scientific and Technical Information of China (English)

    余云萍; 李军; 刘颖; 王仁全; 郑青; 连利仙

    2015-01-01

    The partially recombined compacts with ultrafine grain size were taken advantage of preparing anisotropic nanocrystalline magnets with full density and homogenous microstructure and texture by reactive deformation under low pressure. Because of the ul-trafine grain size of the precursors, the partially recombined phases could quickly achieve recombination. The results suggested that the newly recombined Nd2Fe14B grains with fine grain size could undergo deformation immediately during the desorp-tion-recombination reaction, and then an obvious anisotropy and uniform alignment would be obtained. The magnetic properties, (BH)max=214 kJ/m3,Br= 1.26 T,Hcj=463 kA/m, were obtained after being treated for 5 min at 820 ºC in high vacuum under low pres-sure less than 26 MPa. Microstructures of the magnets were analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) respectively. Magnetic measurements were carried out using a vibrating sample magnetometer (VSM) with the maximum field of 2.88 T. Accurate phase contents were measured by a Mossbauer spectrometer.

  7. Fast Neutron Damage Studies on NdFeB Materials

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, S.; Spencer, J.; Wolf, Z.; /SLAC; Baldwin, A.; Pellett, D.; Boussoufi, M.; /UC, Davis

    2005-05-17

    Many materials and electronics need to be tested for the radiation environment expected at linear colliders (LC) since both accelerator and detectors will be subjected to large fluences of hadrons, leptons and {gamma}'s over the life of the facility [1]. While the linacs will be superconducting, there are still many uses for NdFeB in the damping rings, injection and extraction lines and final focus. Our understanding of the situation for rare earth, permanent magnet materials was presented at PAC03 [2]. Our first measurements of fast neutron, stepped doses at the UC Davis McClellan Nuclear Reactor Center (UCD MNRC) were presented at EPAC04 [3]. We have extended the doses, included other manufacturer's samples, and measured induced radioactivities which are discussed in detail.

  8. Fast Neutron Damage Studies on NdFeB Materials

    CERN Document Server

    Spencer, James; Baldwin, A; Boussoufi, Moe; Pellet, David; Volk, James T; Wolf, Zachary

    2005-01-01

    Many materials and electronics need to be tested for the radiation environment expected at linear colliders (LC) where the accelerator and detectors will be subjected to large fluences of hadrons, leptons and gammas over the life of the facility. Although the linacs will be superconducting, there are still many potential uses for NdFeB in the damping rings, injection and extraction lines and final focus. Our understanding of the radiation damage situation for rare earth permanent magnet materials was presented at PAC2003 and our first measurements of fast neutron, stepped doses at the UC Davis McClellan Nuclear Reactor Center (UCD MNRC) were presented at EPAC2004 where the damage appeared proportional to the distances between the effective operating points and Hc. Here we have extended those doses and included more commercial samples together with the induced radioactivities associated with their respective dopants. Hall probe data for the external induction distributions are compared with vector magnetizatio...

  9. 汽车用42V钕铁硼永磁发电机稳压分析%An Analysis.on the Voltage Stability of 42V Automotive Generator with Nd-Fe-B Permanent-magnet Rotor

    Institute of Scientific and Technical Information of China (English)

    张学义; 史立伟

    2011-01-01

    Nd-Fe-B permanent-magnet rotor is used in a 42V automotive generator. The theory of voltage stability for the permanent-magnet rotor generator is expounded with the relation of armature-reaction reactance, winding leakage reactance and load terminal voltage versus generator speed analyzed. A voltage stabilizer with five-phase semi-control bridge rectification is developed, which integrates the functions of voltage stabilization and current rectification and is composed of reference circuit, comparator circuit, trigger circuit and rectifier circuit. With the voltage stabilizer, the problem of output voltage instability in 42 V permanent-magnet generator at wide ranges of speed and load of vehicle is solved.%在汽车42V发电机中采用钕铁硼永磁转子.阐述了该永磁发电机的稳压原理,分析了其电枢反应电抗、绕组漏抗和负载端压与发电机转速的关系.研制出了集稳压、整流于一体和由基准电路、比较电路、触发电路和整流电路集成的五相半控桥式整流稳压器,解决了汽车用42V永磁发电机在宽转速、宽负载范围内输出电压不稳定的问题.

  10. Recycling as a strategy against rare earth element criticality: a systemic evaluation of the potential yield of NdFeB magnet recycling.

    Science.gov (United States)

    Rademaker, Jelle H; Kleijn, René; Yang, Yongxiang

    2013-09-17

    End-of-life recycling is promoted by OECD countries as a promising strategy in the current global supply crisis surrounding rare earth elements (REEs) so that dependence on China, the dominant supplier, can be decreased. So far the feasibility and potential yield of REE recycling has not been systematically evaluated. This paper estimates the annual waste flows of neodymium and dysprosium from permanent magnets, the main deployment of these critical REEs, during the 2011-2030 period. The estimates focus on three key permanent magnet waste flows: wind turbines, hybrid and electric vehicles, and hard disk drives (HDDs) in personal computers (PCs). This is a good indication of the end-of-life recycling of neodymium and dysprosium maximum potential yield. Results show that for some time to come, waste flows from permanent magnets will remain small relative to the rapidly growing global REE demand. Policymakers therefore need to be aware that during the next decade recycling is unlikely to substantially contribute to global REE supply security. In the long term, waste flows will increase sharply and will meet a substantial part of the total demand for these metals. Future REE recycling efforts should, therefore, focus on the development of recycling technology and infrastructure.

  11. Life cycle inventory of the production of rare earths and the subsequent production of NdFeB rare earth permanent magnets.

    Science.gov (United States)

    Sprecher, Benjamin; Xiao, Yanping; Walton, Allan; Speight, John; Harris, Rex; Kleijn, Rene; Visser, Geert; Kramer, Gert Jan

    2014-04-01

    Neodymium is one of the more critical rare earth elements with respect to current availability and is most often used in high performance magnets. In this paper, we compare the virgin production route of these magnets with two hypothetical recycling processes in terms of environmental impact. The first recycling process looks at manual dismantling of computer hard disk drives (HDDs) combined with a novel hydrogen based recycling process. The second process assumes HDDs are shredded. Our life cycle assessment is based both on up to date literature and on our own experimental data. Because the production process of neodymium oxide is generic to all rare earths, we also report the life cycle inventory data for the production of rare earth oxides separately. We conclude that recycling of neodymium, especially via manual dismantling, is preferable to primary production, with some environmental indicators showing an order of magnitude improvement. The choice of recycling technology is also important with respect to resource recovery. While manual disassembly allows in principle for all magnetic material to be recovered, shredding leads to very low recovery rates (<10%).

  12. Production of Nd-Fe-B alloys by mechanical alloying; Mechanical alloying ni yoru Nd-Fe-B gokin no sakusei

    Energy Technology Data Exchange (ETDEWEB)

    Saito, T. [Chiba Inst. of Tech., Narashino (Japan)

    1998-07-01

    Nb-Fe-B system magnet known as a high performance permanent magnet is produced by powder metallurgy and quench solidification methods. At present, although for a magnetic powder for Nd-Fe-B magnet an isotropic powder coarsely crashed after conducting heat treatment to and Nd-Fe-B amorphous thin belt produced by melt-spin method, research and development on an anisotropic magnetic powder are being propagated earnestly for magnetic powder with high magnetic property alternating with this. For a new producing method of magnetic powder alternating with the melt spin method, manufacturing methods using mechanical alloying method and using hydrogen storing feature of the Nd-Fe-B alloy called HDDR method are studied. In this study, mechanical alloying of mixed powders of Nd, Fe and B was conducted under hydrogen or nitrogen atmosphere to investigate the reaction to atmospheric gas such as hydrogen, nitrogen and so forth. And, by conducting the obtained powders to vacuum treatment, it was also investigated if Nd2Fe14B ferromagnetic phase formed or not. 9 refs., 6 figs.

  13. NdFeB磁性材料表面化学镀Ni-W-P合金研究%Electroless Ni-W-P plating alloy on the surface of the NdFeB permanent magnets

    Institute of Scientific and Technical Information of China (English)

    刘炜; 王憨鹰

    2011-01-01

    通过不同的化学镀工艺配方,在NdFeB永磁体表面获得4种不同W含量的化学镀Ni-W-P三元合金镀层.利用SEM对镀层的微观组织观察与分析表明:镀层表面形貌呈致密胞状结构,Ni、W、P元素分布均匀.进一步的衍射分析和硬度测试表明:随镀层中W和P元素含量的不同,镀层结构分别由纳米晶态、混晶态和非晶态组成,镀层的硬度随镀层结构从非晶态-混晶态-晶态的转变而增加.%Four ternary Ni-W-P alloy coatings on the surface of the Nd-Fe-B permanent magnet with different W contents were obtained by four different electroless Ni-W-P plating bath. The SEM observation and analysis of the coatings indicate that the morphology appeares closely nodules structure, and Ni, Cu, P elements distribute homogeneously in the coatings. The X-ray diffraction analysis and the hardness measurement suggest that with the changing of W and P content, the coating structures are crystalline, mixed crystalline and amorphous respectively. And the hardness of coatings also increases with its structure changing from amorphous into mixed crystalline and crystalline.

  14. Performance Prediction of Bonded NdFeB Permanent Magnet Based on Least Square Support Vector Machine%基于LS-SVM的粘结NdFeB永磁体磁性能预测

    Institute of Scientific and Technical Information of China (English)

    周胜海; 查五生; 王向中

    2012-01-01

    基于粘结NdFeB永磁体制备工艺优化实验,建立了一个最小二乘支持向量机(LS- SVM)算法模型用于工艺参数的优化.以粘结剂含量、固化温度、固化时间以及单位压制力大小四个工艺参数为影响因数,以剩余磁感应强度Br、矫顽力Hcj;和最大磁能积(BH)m为影响对象,通过最小二乘支持向量机算法模型建立起影响因素与影响对象之间的复杂的非线形关系.针对多影响对象,提出了一种γ和σ选择算法;以均匀设计试验结果为样本进行训练,用训练好的模型进行预测.结果表明,LS - SVM模型的实验结果与预测结果吻合良好,二者相对误差很小,对比ANN模型预测结果,LS - SVM模型具有更高的精度和运算速度,具有很好的实用性.%Based on the optimized preparation process of bonded NdFeB magnets, a least squares support vector machine model was built to optimize process parameters. With Binder content, thermosetting temperature, thermosetting time and pressure as influence factors, Br, Hcj and (BH) m as influence object, a new algorithm was proposed for selecting and , and Uniform Design experiment was taken to get data samples. Experimental results show that the relative error of magnetic properties between their measured value and predicted value are very small, and compared with ANN model, the prediction accuracy and prediction speed are much higher.

  15. NdFeB磁性材料表面化学镀Ni-Cu-P实验研究%Electroless plating of Ni-Cu-P alloy on the surface of NdFeB permanent magnets

    Institute of Scientific and Technical Information of China (English)

    王憨鹰; 李增生; 李成荣; 陈焕铭

    2011-01-01

    In order to improve corrosion resistance of electroless plating Ni-Cu-P coating, plating bath and plating parameters of eletroless deposition of Ni-Cu-P alloy on the surface of NdFeB magnets was optimized by an orthogonal experiment. The optimal formula of electroless Ni-Cu-P plating bath was obtained as follows: 25 g/L of nickel sulfate, 0.4 g/L of copper sulfate, 35 g/L of sodium hypophosphite, 48 g/L of complexant, 50 g/L of buffering agent and pH value of 9. The effect of pH and CuSO4 ? 5H2O content in solution on plating rate and deposit composition was investigated. It is found that the plating rate and the copper and nickel contents of the deposit increase with increasing pH, while phosphorus content decreases; with increasing CuSO4?5H2O content in solution, the copper content of the deposit increases, while the phosphorus contents first increase and then decrease with a simultaneous decrease in the nickel content.%为提高Ni-Cu-P合金镀层的耐腐蚀性,采用正交试验法对NdFeB磁体表面化学镀Ni-Cu-P合金的镀液配方和施镀工艺进行优化,获得NdFeB磁体表面化学镀Ni-Cu-P合金的最佳成分配方为:硫酸镍25g/L,硫酸铜0.4 g/L,次亚磷酸钠35 g/L,络合剂48 g/L,缓冲剂50 g/L,pH值9.分析镀液pH值和镀液中CuS04·5H20浓度对沉积速度和镀层成分的影响.结果表明:随镀液pH值增加,沉积速度提高,镀层中Cu和Ni含量略升高,P含量逐渐降低;随镀液中CuS04·5H20浓度的增加,镀层中Cu含量升高,P含量先升高后降低,Ni含量降低.

  16. Study on Characteristics of Crystal Growth of NdFeB Cast Alloys

    Institute of Scientific and Technical Information of China (English)

    李波; 郭炳麟; 王东玲; 刘涛; 喻晓军

    2004-01-01

    The characteristic of crystal growth of NdFeB cast alloys was studied.It is found that the crystal growth orientation of conventional ingots is along or .As the cooling rate increases,the crystallization orientation changes from a axis to c axis,along which the grain is easy to be magnetized.Meanwhile,by analyzing the change of crystallization orientation,the influence on the property of magnets was discussed.

  17. Effect of Copper and Titanium Addition on Microstructures and Magnetic Properties of Sintered Nd22Fe71B7 Magnets

    Institute of Scientific and Technical Information of China (English)

    宋晓平; 杨森; 王献辉; 孙占波; 孙军

    2001-01-01

    Alloying elements Cu and Ti were added to the intergranular regions of sintered NdFeB magnets and their effects on microstructure and magnetic properties were investigated. The results show that small amounts of Cu/Ti additives can enhance the coercivity greatly and have little effect on the remanence of the magnets, while Ti content is less than 1.2%. The improvement of the coercivity can be attributed to the segregation of Cu and Ti on the surface of main phase, which inhibits the growth of main phase grains during sintering. At the same time, segregation of Cu and Ti can also prevent the magnetic coupling of Nd2Fe14B grains to a certain degree and impede effectively the propagation of reversed domain walls through the magnetic phase grains. As the Ti content increased above 1.2% a strip-like Ti-rich phase appears in the intergranular region, resulting in the dramatic reduction of the remanence of Nd-Fe-B magnets. Compared with the single alloying method, the combined alloying of intergranular regions is more efficient to modify the properties of NdFeB magnets.

  18. 烧结Nd-Fe-B永磁体酸性化学镀Ni-P%Acidic electroless Ni-P plating on sintered Nd-Fe-B magnet

    Institute of Scientific and Technical Information of China (English)

    谷燕; 刘贵昌; 刘阳

    2005-01-01

    经除油、酸洗、封孔、活化、闪镀后,在Nd-Fe-B永磁体上进行常规化学镀Ni-P合金.测试了不同施镀时间下Ni-P镀层的性能.X射线与扫描电镜图显示该Ni-P镀层光亮、致密,为非晶态结构,其磷含量为12.1%. 采用极化曲线测量了Nd-Fe-B永磁体及Ni-P镀层的腐蚀电位、腐蚀电流密度和腐蚀速率,并对其进行了海水浸泡实验.结果表明,Ni-P镀层的自腐蚀电位较Nd-Fe-B大大提高,且封孔能提高镀层的耐蚀性;该镀层能明显提高Nd-Fe-B永磁体的耐腐蚀能力,且随镀层厚度增加,耐蚀性增加.

  19. The Fracture Toughness of Sintered NdFeB Permanent Magnet%烧结NdFeB永磁合金的断裂韧性

    Institute of Scientific and Technical Information of China (English)

    刘薇; 曹力军; 吴建生

    2005-01-01

    用Zwick万能实验机测量了烧结NdFeB永磁合金样品的三点弯曲强度、断裂韧性KIC及弹性模量E.在三点弯曲试验中测得塑变功为0,而断裂功与最大消耗功相等,表明烧结NdFeB合金具有极大的缺口敏感性.缺口敏感的脆性材料用单边切口粱法(SENB)测量KIC时要求较高的抛光精度,以消除表面划痕的影响,比较而言,压痕法测量KIC简便迅速.但由于所用NdFeB合金为烧结复相材料,其微观结构的不均匀性使实验数据较为分散.本研究借助Palmqvist裂纹系统半椭圆裂纹模型Hv-KIC的计算公式,采用开微缺口的单边缺口粱试样的KIC和压痕硬度及系列压痕裂纹参数,经回归分析确定了该公式中的经验常数,使之能够较为准确地表征烧结NdFeB永磁合金的断裂韧性.

  20. Hydrogen Absorption and Release Behavior in Hydrogen Decrepitation Process of Nd-Fe-B Alloys

    Institute of Scientific and Technical Information of China (English)

    陈晓东; 姜忠良; 陈秀云; 石大立; 杨昌平; 朱静

    2003-01-01

    The behavior of hydrogen absorption and release in hydrogen decrepitation (HD) process of Nd-Fe-B alloys were investigated. The results reveal that the reactivity and the amount of hydrogen absorption in HD process are related to the surface activity of the alloy so that the fresh and active surface has a higher efficiency. The presence of Nd-rich phase at the grain boundary is an essential factor of the HD activity of the alloy at room temperature. On degassing, hydrogen is released from the HD powder continuously with increasing temperature. And the residual hydrogen is as low as 0.0015% at 1073 K, which shows that the hydrogen is almost exhaused. It is feasible to remove the hydrogen from the HD powder by heating treatment at the temperature of 523~723 K for 1 h prior to the magnetic field forming in order to decrease the harmful effect of hydrogen on the easy axis alignment of HD magnet.

  1. The Studies of Composite Electroless Plating Process on Sintering Ndfeb Permanent Magnet

    Institute of Scientific and Technical Information of China (English)

    HU Jian-wen; MA Jing; YAN Dong-qing; GAO Qing; MENG Yong-qiang

    2004-01-01

    A reasonable pre-treatment and an ultrasonic pre-plating Cu film were applied for sintering NdFeB permanent magnet. The samples were then plated in neutral bath (PH=7) for 40min and in acidic bath (PH=4.8~5.1) for 2h. A composite electroless plating with different phosphor content was obtained. The results show that the composite plating coatings are dense and have a strong bond with the substrate, which contribute to the excellent corrosion resistance of the plating coating.

  2. The Studies of Composite Electroless Plating Process on Sintering Ndfeb Permanent Magnet

    Institute of Scientific and Technical Information of China (English)

    HUJian-wen; MAJing; YANDong-qing; GAOQing; MENGYong-qiang

    2004-01-01

    A reasonable pre-treatment and an ultrasonic pre-plating Cu film were applied for sintering NdFeB permanent magnet. The samples were then plated in neutral bath (PH=7) for 40rnin and in acidic bath (PH=4.8-5.1) for 2h. A composite electroless plating with different phosphor content was obtained. The results show that the composite plating coatings are dense and have a strong bond with the substrate, which contribute to the excellent corrosion resistance of the plating coating.

  3. Examination and Research of the Surface Topography of Ultrasonic Vibration Honing Nd-Fe-B

    Institute of Scientific and Technical Information of China (English)

    Xi-jing ZHU; Zhi-meng LU; Jian-qing WANG; Quan CHENG

    2010-01-01

    The mechanism of ultrasonic vibration honing Nd-Fe-B has been briefly elaborated after the introduction of the strategic significanoe of processing Nd-Fe-B.Based on the formation principle of Scanning Electrvnic NTicroscope (SFM),and at the exarrnination with the aid of SEM to the ultrasonic vibration honing Nd-Fe-B materials superficial microscopic topography,the paper discusses the new processing mechanism according to the SFM examination picture.The research indicates that as a result of supersonic high frequency vibration,the path of the abrasion extends at the same time,and the supersonic cavitation effect fonts the intense shock-wave,impacting Nd-Fe-B material's internal surface,providing the supersonic energy for the superficial abrasive dust's elimination,which directly explain tat the honing processing efficiency is entranced,and the processing surface rwghness is high.

  4. Fabrication of ultrafine Nd-Fe-B powder by a modified reduction-diffusion process

    Institute of Scientific and Technical Information of China (English)

    JANG T.S.; LEE D.H.; YU J.H.; CHOI C.J.; SEO W.S.; LEE Y.H.

    2006-01-01

    In order to obtain ultrafine Nd-Fe-B powder, a spray-dried precursor was treated by reduction-diffusion (R/D) process.And, unlike the conventional R/D process, calcium reduction that is a crucial step for the formation of Nd2Fe14B was performed without conglomerating the precursor with Ca powder.By adopting this modified process, it is possible to synthesize the hard magnetic Nd2Fe14B at the reaction temperature as low as 850 ℃.The average size of Nd2Fe14B particles that are uniformly distributed in the optimally treated powder was < <1 μm.Most Nd2Fe14B particles were enclosed with thin layers of Nd-rich phase.Typical magnetic properties of such powder without eliminating impurity CaO were iHc=~5.9 kOe, Br=~5.5 kG, and (BH)max=~6 MGOe.

  5. A comparative thermomagnetic study of melt-spun Nd-Fe-B alloys with different Nd content

    Directory of Open Access Journals (Sweden)

    Grujić A.

    2009-01-01

    Full Text Available Changes in the phase composition and magnetic properties of three types of commercial Nd-Fe-B alloys with different Nd content - low (10-12 wt%, near stoichiometric (21-25 wt% and rich (26-29 wt% caused by thermomagnetic analysis (TM were observed in regard to optimal magnetic state. Phase compositions of investigated alloys before and after TM measurement up to 800°C were compared using 57Fe Mössbauer spectroscopy and X-Ray analysis. The TM measurements decompose all three materials and the main products of decomposition process α-Fe and Fe2B phase. Observed changes in structure and phase composition had direct influence on magnetic properties. Loss of magnetic properties induced by thermal decomposition is clearly illustrated on corresponding SQUID hysteresis loops.

  6. Effect of pretreating technologies on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Pengjie [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China); Xu, Guangqing, E-mail: gqxu1979@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Liu, Jiaqin [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Yi, Xiaofei [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China); Wu, Yucheng, E-mail: ycwu@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Chen, JingWu [Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China)

    2016-02-15

    Graphical abstract: Zn coated NdFeB specimens pretreated with different technologies possess different adhesive strengths and anticorrosion properties. And the combined technology of sandblasting and pickling (5 s) achieves the best comprehensive performance. - Highlights: • Zn coated NdFeB specimens are achieved with different pretreating technologies. • Combined technology possesses the highest adhesive strength. • Combined technology possesses excellent anticorrosion property. - Abstract: Zinc coated NdFeB specimens were prepared with different pretreating technologies, such as polishing, pickling (50 s), sandblasting and combined technology of sandblasting and pickling (5 s). Morphologies of the NdFeB substrates pretreated with different technologies were observed with a scanning electron microscope equipped with an energy dispersive spectrometer and an atomic force microscope. The tensile test was performed to measure the adhesive strength between Zn coating and NdFeB substrate. The self-corrosion behavior of the NdFeB specimen was characterized by potentiodynamic polarization curve. The anticorrosion properties of Zn coated NdFeB specimens were characterized by neutral salt spray tests. The pretreating technologies possess obvious impact on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens. Combined pretreating technology of sandblasting and pickling (5 s) achieves the highest adhesive strength (25.56 MPa) and excellent anticorrosion property (average corrosion current density of 21 μA/cm{sup 2}) in the four pretreating technologies. The impacting mechanisms of the pretreating technology on the adhesive strength and anticorrosion properties are deeply discussed.

  7. Magnetic property and microstructure of single crystalline Nd2Fe14B ultrafine particles ball milled from HDDR powders

    Energy Technology Data Exchange (ETDEWEB)

    Li, WF; Hu, XC; Cui, BZ; Yang, JB; Han, JZ; Hadjipanayis, GC

    2013-08-01

    In this work we report the microstructure and magnetic property of single crystalline Nd2Fe14B ultrafine particles ball milled from HDDR Nd-Fe-B alloys. The average size of the particles is 283 nm, and TEM observation reveals that these particles are single crystalline. The coercivity of these particles is 6.0 kOe, which is much higher than that of the particles ball milled from sintered and hot pressed Nd-Fe-B magnets. Micromagnetic analysis shows that the coercivity degradation is caused by surface damage during ball milling. (C) 2013 Elsevier B.V. All rights reserved.

  8. Crystallographic alignment in the recombination stage in d-HDDR process of Nd-Fe-B-Ga-Nb powders

    Directory of Open Access Journals (Sweden)

    Takashi Horikawa

    2016-05-01

    Full Text Available Nd-Fe-B-Ga-Nb magnetic powder was subjected to the dynamic hydrogen disproportionation desorption recombination treatment. For samples disproportionated at both 30 and 100 kPa of hydrogen pressure, the changes in the microstructure and grain orientation during recombination process were investigated. It was observed that even during the recombination process, the orientation relationship was maintained between α-Fe and NdH2+x grains formed after the disproportionation treatment at 30 kPa of hydrogen pressure, [110]α-Fe // [110]NdH2+x, (-110α-Fe // (-220NdH2+x. Additionally, the alignment of recombined Nd2Fe14BHy grains became clear after 30 min of DR treatment showing following orientation relationship: (001Nd2Fe14BHy // (110α-Fe and (110NdH2+x. In contrast, such a relationship was not observed in the sample disproportionated at 100 kPa of hydrogen pressure. This difference in the degree of alignment was also confirmed by measuring the magnetic property of the respective samples.

  9. 添加Dy2O3对烧结NdFeB磁体微观结构的影响%Effects of Dy2O3 Addition on Microstructure of Sintered NdFeB Magnets

    Institute of Scientific and Technical Information of China (English)

    王占勇

    2007-01-01

    研究了NdFeB粉末中添加1wt%Dy2O3粉末对烧结NdFeB磁体微观结构的影响,研究发现,在烧结过程中,Dy2O3中的Dy与Nd2Fe14B中的Nd发生了置换反应,Dy进入Nd2Fe14B相,形成了(Nd,Dy)2Fe14B相,提高了磁体的矫顽力.

  10. Microstructures in Transition Zone of a Laser Remelting/Solidificaiton Pool of Sintered Nd-Fe-B Magnets%粉末烧结钕铁硼激光熔凝过渡区组织的研究

    Institute of Scientific and Technical Information of China (English)

    潘晶; 刘新才

    2004-01-01

    对粉末烧结Nd15Fe77B8永磁体表面激光熔凝池中过渡区的组织进行了研究. 结果表明, 过渡区由初生相α-Fe和富Nd的Nd2Fe14B两相组成.离激光熔凝池与基体的分界面越远, α-Fe二次枝晶间距越小, 而Nd2Fe14B以胞状液固界面向上推进的速度逐步加快, 最后越过了先析出的α-Fe, 导致在过渡区结束时α-Fe相不再出现.当粉末烧结Nd15Fe77B8磁体易磁化轴的取向为z轴时, 过渡区的α-Fe体积百分数最大; Nd2Fe14B以与z轴夹角30°~50°的方向生长, 直到进入胞状区, 其生长方向才逐步调整到与z轴基本平行.当磁体易磁化轴取向为随机分布时, 过渡区α-Fe的体积分数最小; 过渡区Nd2Fe14B选择在基体内易磁化轴在XOY面内的等轴晶Nd2Fe14B上生长. 当磁体的易磁化轴取向分别为x或y轴时, 过渡区Nd2Fe14B直接在基体的Nd2Fe14B上生长, 并在过渡区结束前后, 1个过渡区Nd2Fe14B上平均分化出3个胞状区Nd2Fe14B柱状晶.

  11. Pretreatment Tecnology of Electroplating on Sintered NdFeB Permanent Magnet for Plating%烧结型NdFeB永磁体的镀前处理工艺

    Institute of Scientific and Technical Information of China (English)

    周琦

    2001-01-01

    对NdFeB永磁体材料的不同前处理工艺流程和工艺规范进行实验,并对不同前处理工艺的镀层结合力和耐蚀性进行测定.结果表明,经打磨、封孔、抛光、化学除油、除锈、活化等前处理的试片可直接电镀,经划痕试验和锉刀试验,镀层与基体的结合力良好,并经盐雾试验检测其耐蚀性优良.

  12. 前处理对烧结钕铁硼化学镀镍结合力的影响%EFFECT OF PRETREATMENT ON ADHESION OF ELECTROLESS PLATED Ni-P COATINGS ON SINTERED Nd-Fe-B PERMANENT MAGNET

    Institute of Scientific and Technical Information of China (English)

    孙臣; 张伟; 严川伟

    2009-01-01

    主要研究了酸洗和超声波清洗前处理工艺对化学镀镍结合力的影响.扫描电镜(SEM)结果表明:随着硝酸浓度的增加,烧结钕铁硼酸洗后表面越来越粗糙.其中,硝酸(65%)浓度为20~40 mL/L时,酸洗不能完全去除烧结钕铁硼表面的氧化膜;硝酸(65%)浓度为80~100 ml/L时,不仅将钕铁硼表面的氧化物和富钕相腐蚀掉,而且腐蚀钕铁硼内部的富钕相,使钕铁硼表面粉化.酸洗后,烧结钕铁硼表面粘有大量脱落的主相的晶粒,使用超声波可以有效地去除这些晶粒,消除钕铁硼和镀层之间的夹层.万能实验拉伸机实验结果表明:当硝酸(65%)浓度为60ml/L,酸洗时间40s,并结合超声波清洗时,得到了化学镀镍层结合力最好,结合力大于28 MPa.

  13. Dysprosium-free melt-spun permanent magnets.

    Science.gov (United States)

    Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

    2014-02-12

    Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd2Fe14B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175-200 °C.

  14. Effect of mechanical attrition on microstructure and properties of electro-deposition coatings on NdFeB

    Institute of Scientific and Technical Information of China (English)

    董雪亮; 王德仁; 曾阳庆

    2014-01-01

    Surface mechanical attrition treatment (SMAT) was developed to synthesize nanostructure coatings on alloy surface. The SMAT action was applied in the process of Ni and Cu electroplating coatings on NdFeB substrates in this paper. The role of me-chanical attrition during barrel plating on the microstructure, mechanical and corrosion resistant properties of the coatings was exam-ined. The scanning electron microscopy (SEM) observation showed that the mechanical attrition could refine grain size, markedly smooth the coating surface and obviously decrease the number of pore in the coatings. The continuous collisions of glass balls onto the NdFeB samples could induce more beneficial nucleation defects on the coating, which was helpful for increasing nucleation sites and the nucleation rate. The mechanical attrition could also restrain the heterogeneous growth of the coating grain tips due to the abra-sive action of stainless steel balls. The Tafel polarization curve experimental results indicated that SMAT process could enhance the corrosion resistance of coatings on NdFeB. The scratching test revealed that the binding force between coating and NdFeB substrate could be improved dramatically with SMAT process.

  15. Magnetic properties, microstructure and corrosion behavior of (Pr,nd)12.6Fe81.3B6.1-type sintered magnets doped with (Pr,nd)30Fe62Ga8

    Science.gov (United States)

    Ni, Junjie; Zhang, Zhenyu; Liu, Ying; Jia, Zhengfeng; Huang, Baoxu; Yin, Yibin

    2016-10-01

    NdFeB sintered magnets with (Pr,Nd)30Fe62Ga8 were prepared by a binary powder blending method and their magnetic properties, microstructure and corrosion behavior were investigated. Addition of 3 wt% (Pr,Nd)30Fe62Ga8 was found to be the most effective for improving (BH)max and iHc of the magnets. The increase in both magnetic parameters was related to the alteration in microstructure. However, in other samples the occurrence of micropore and the aggregation of intergranular phases harmed the magnetic properties. Such disadvantageous microstructure features also caused higher corrosion current density, thus decreasing the corrosion resistance of the sample with higher additive content. In addition, the Ga-containing intergranular phases that are more stable than the (Pr,Nd)-rich phase formed in the additive doped magnets, leading to better corrosion resistance of the 3 wt% additives doped sample in comparison with the contrastive sample.

  16. Effect of Nb and Cu on the crystallization behavior of under-stoichiometric Nd-Fe-B alloys

    Science.gov (United States)

    Salazar, D.; Martín-Cid, A.; Madugundo, R.; Garitaonandia, J. S.; Barandiaran, J. M.; Hadjipanayis, G. C.

    2017-01-01

    In this work, we present a complete study of the influence of Nb and Cu addition on the crystallization behavior of Nd-lean Nd-Fe-B melt-spun alloys. Alloys with compositions Nd10-x-y Fe84B6Nb x Cu y (x  =  1, y  =  0 and x  =  0.5, y  =  0.5) were melt-spun at different wheel speeds (15-40 m s-1) to obtain samples in amorphous, highly disordered and nanocrystalline structures. The crystallization process, induced by different heat treatments, was studied by means of differential thermal analysis and x-ray powder thermodiffraction. Magnetic properties of as-made and heat-treated ribbons were measured by magnetometry. The as-made amorphous samples showed a crystallization to the 2:14:1 hard magnetic phase at T 1 ~ 350 °C. Doping with Nb results in an increase of T 1, and addition of Cu lowers T 1. This behavior is explained in terms of an inhibition of grain growth by Nb and a nucleation enhancement by Cu additions. During the crystallization process, a secondary phase (identified as a bcc-Fe-rich phase) is formed. The amount of such a phase increases with the annealing temperature. Coercivity increases upon annealing reaching maxima at 700-750 °C. This can be explained in terms of competition between the two phases formed: the 2:14:1 hard phase and the soft bcc-Fe-rich phase. The highest coercivity of the Nd-lean samples is observed when the microstructure is appropriate and both phases are exchange-coupled.

  17. Effect of cerium on the corrosion behaviour of sintered (Nd,Ce)FeB magnet

    Science.gov (United States)

    Yang, Lijing; Bi, Mengxue; Jiang, Jianjun; Ding, Xuefeng; Zhu, Minggang; Li, Wei; Lv, Zhongshan; Song, Zhenlun

    2017-06-01

    For the balanced consumption of rare-earth elements, cerium (Ce) was partially used for NdFeB magnets instead of Nd. The corrosion behaviour of the (Nd,Ce)FeB magnet with different Ce contents in 3.5% NaCl solution was investigated by SEM, XRD, EDS and electrochemical tests. After immersion, the weight loss was calculated and the magnetic properties of the samples were measured. Results showed that Ce affected the corrosion of the (Nd,Ce)FeB magnet. Compared with the NdFeB magnet without Ce but of the same grade as the magnetic energy product, (Nd,Ce)FeB magnet showed better corrosion resistance. With increased Ce content, the corrosion resistances and magnetic properties of (Nd,Ce)FeB magnets were investigated.

  18. Influence of maglev force relaxation on the forces of bulk HTSC subjected to different lateral displacements above the NdFeB guideway

    Science.gov (United States)

    Qin, Yujie; Hou, Xiaojing

    2011-02-01

    This paper studied the influence of maglev force relaxation on the force (both levitation and guidance forces) of bulk high-temperature superconductor (HTSC) subjected to different lateral displacements above a NdFeB guideway. Firstly, the maglev forces relaxation property of bulk HTSC above the permanent-magnet guideway (PMG) was studied experimentally, then the levitation and guidance forces were measured by SCML-2 measurement system synchronously at different lateral displacements, some times later(after relaxation), the forces were measured again as the same way. Compared to the two measured results, it was found that the change of the levitation force was larger compared to the case without relaxation, while the change of the guidance force was smaller. In addition, the rate of change of levitation force and guidance force was different for different maximum lateral displacements. This work provided a scientific analysis for the practical application of the bulk HTS.

  19. Magnetic texture of Nd2Fe14B solidified in the surface layer of anisotropic sintered-magnets

    Institute of Scientific and Technical Information of China (English)

    PAN Jing; LIU Xincai; TU Fenghua

    2006-01-01

    The arrangements of the easy magnetization axis [001] of columnar Nd2Fe14B crystals in the laser scanned layer on anisotropic sintered Nd15Fe77B8 magnets were investigated by XRD and the Bitter method. The results show that the common effects of both the heat flux and the substrate magnetization orientation constrain the columnar Nd2Fe14B solidified from the laser melting pool to form the c -axis texture orientated with the same direction as that of the substrate, when the geometric relationship between the heat flux in the laser scanning layer and c -axis texture orientation of the substrate is perpendicular to each other, and if the laser scanning velocity is no less than 25 mm·min-1 . The c -axes of columnar Nd2Fe14B crystals are no longer randomly distributed in the plane normal to their preferential growing direction as they are randomly done in both ingots cooled by water-cooling copper mould and directionally solidified Nd-Fe-B rods.

  20. Influence of Demagnetization-Temperature on Magnetic Performance of Recycled Nd-Fe-B Magnets

    DEFF Research Database (Denmark)

    Högberg, Stig; Bendixen, Flemming Buus; Mijatovic, Nenad

    2015-01-01

    with demagnetizationtemperature. Back-emf measurements of recycled rotors support the relatively low reduction in remanence flux density measured. The results suggest that a protective atmosphere is needed during the heat treatment, by which the rotors are demagnetized, in order to avoid oxidation of the powder....

  1. The effects of additive amount of Fe3B on the structure and magnetic properties of Nd-Fe-B melt-spun ribbons%Fe3B添加量对Nd-Fe-B快淬薄带结构与磁性能的影响

    Institute of Scientific and Technical Information of China (English)

    张冠英; 孙继兵

    2012-01-01

    Fe and B were added into the Nd2Fe14B matrix alloy simultaneously according to the atomic ratio of Fe3B. The structure and magnetic properties of Nd1i5Fe77B8, Nd9Fe81B10 and Nd4.5Fe77.0Bi18.5 ribbons were investigated. It was found that the melt-spinning speed of 40 m/s induced formation of high content of amorphous phase in the three types of ribbons. With increasing the additive amount of Fe3B in the parent alloys, the glass-forming ability of ribbons was enhanced and the content of α-Fe and Fe23B6 was increased and the content of Nd2Fe14B was decreased, which results in decreasing monotonously the magnetic properties. After the ribbons were annealed at 680 ℃ for 10 min, the content of amorphous phase decreased obviously and the Fe3B phase was disappear. However, the content of a-Fe and Fe23B6 was increased with increasing the additive amount of Fe3B in the parent alloys. Moreover, the grain size of Nd2Fe14B phase is among the range of 50 ~ 100 nm and the grain size of a-Fe is normally less than 50 nm. The magnetic behavior of annealed Nd15Fe777B8 ribbons mainly behaved the characteristics of a single hard magnetic phase. A special three-phase exchange coupling micro-structure of a-Fe/Nd2Fe14B/Fe23B6 was formed and the maximum remanence ratio of 0.612 and maximum remanence of 58.3 A · m2/kg were obtained in the annealed Nd9Fe81B10 ribbons. In the annealed Nd4.5Fe77.0B18.5 ribbons, however, the remanence enhancement effect was unobvious due to their low coercivity and high content of FeuBe and a-Fe.%通过在Nd2Fe14B合金中按Fe3B原子比同时添加Fe与B,研究了Nd15Fe77B8、Nd9Fe81B10、Nd4.5Fe77.0B18.5 3种合金薄带的结构与磁性能.试验发现,40 m/s的快淬速度使三种合金薄带中形成了较多的非晶相,而且随着合金中Fe3B添加量的增加,薄带的非晶形成能力增强、α-Fe与Fe23B6含量增加、Nd2Fe14B含量减少,磁性能单调降低.经680℃保温10 min退火处理后,3种薄带中的非晶相明显减少,Fe3B

  2. 钕铁硼磁体表面化学镀 Ni-Cu-P 合金工艺及性能研究%Process and Performance Study on Electroless Plating Ni-Cu-P Alloy on Nd-Fe-B Magnet

    Institute of Scientific and Technical Information of China (English)

    王勇; 张祖军

    2013-01-01

    This paper studies the process of plating Ni‐Cu‐P alloy on Nd‐Fe‐B magnet surface .The scanning electron microscopy (SEM ) pictures display Ni‐Cu‐P alloy coating is homogeneous cell structure .X‐ray diffraction pattern analysis results show this coating is in microcrystalline state .Therefore ,the Ni‐Cu‐P alloy coating has good corrosion resistance and wear resistance ,being able to meet the requirement of industrial application .%  研究了Nd-Fe-B磁体表面化学镀Ni-Cu-P合金的工艺过程。扫描电镜照片显示Ni-Cu-P合金镀层呈胞状结构,颗粒较均匀;X射线衍射图谱分析,该镀层为微晶状态。通过该工艺得到的 Ni -Cu-P合金镀层有良好的耐腐蚀性和耐磨性能,符合工业应用要求。

  3. 钕铁硼材料的功率超声珩磨加工试验研究%Nd-Fe-B Material Power Ultrasonic Honing Experimental Study

    Institute of Scientific and Technical Information of China (English)

    赵永娟; 潘玉田

    2011-01-01

    Aiming at the high hardness, high brittleness difficult processing characteristics of Nd-Fe-B material, use power ultrasonic honing method, design Nd-Fe-B power ultrasonic honing test device and carry on Nd-Fe-B material processing experiment, find the impact of Nd-Fe-B surface roughness and material removal rate factors by the orthogonal analysis of test data, and by comparing Nd-Fe-B surface SEM photographs of ultrasonic vibration honing and ordinary honing, prove that Nd-Fe-B material power ultrasonic honing can better improve Nd-Fe-B material processing quality than ordinary honing.%针对钕铁硼材料的高硬度、高脆性的难加工特性,利用功率超声珩磨加工方法,设计了钕铁硼功率超声珩磨加工试验装置,对钕铁硼进行加工试验,通过对试验数据的正交分析,找到了影响钕铁硼加工表面粗糙度和材料去除率的因素,并通过超声振动珩磨与普通珩磨加工钕铁硼材料的表面SEM照片,证明了钕铁硼材料的功率超声珩磨加工相比普通珩磨加工,能够提高钕铁硼材料的加工质量.

  4. Development of NdFeB Magnet Industry in New Century (Continued)

    Institute of Scientific and Technical Information of China (English)

    LUO Yang

    2006-01-01

    @@ Obituary Notice Professor Hongjiang Zhang, a distinguished expert on information technology, director of China Rare Earth Information Center, passed away after the cerebral hemorrhage at 7:00 am on December 16, 2006, at the age of 55. He did active role in facilitating the information exchanges and technical cooperation between China and oversea rare earth enterprises.

  5. Influence of maglev force relaxation on the forces of bulk HTSC subjected to different lateral displacements above the NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Qin Yujie, E-mail: qyjswjtu@vip.sohu.co [Department of Computer and Information Engineering, Luoyang Institute of Science and Technology, Luoyang, Henan 471023 (China); Hou Xiaojing [Department of Computer and Information Engineering, Luoyang Institute of Science and Technology, Luoyang, Henan 471023 (China)

    2011-02-15

    Research highlights: {yields} The relaxation properties of maglev forces have been investigated simultaneously. {yields} Influence of relaxation on forces of HTSC subjected to different LDs above PMG is different. {yields} The influence is explained based on motion of flux lines, re/demagnetization of HTSC during LD. {yields} The work provide a scientific analysis for the practical application of the bulk HTSC. - Abstract: This paper studied the influence of maglev force relaxation on the force (both levitation and guidance forces) of bulk high-temperature superconductor (HTSC) subjected to different lateral displacements above a NdFeB guideway. Firstly, the maglev forces relaxation property of bulk HTSC above the permanent-magnet guideway (PMG) was studied experimentally, then the levitation and guidance forces were measured by SCML-2 measurement system synchronously at different lateral displacements, some times later(after relaxation), the forces were measured again as the same way. Compared to the two measured results, it was found that the change of the levitation force was larger compared to the case without relaxation, while the change of the guidance force was smaller. In addition, the rate of change of levitation force and guidance force was different for different maximum lateral displacements. This work provided a scientific analysis for the practical application of the bulk HTS.

  6. Investigation of chemical composition and crystal structure in sintered Ce15Nd15FebalB1 magnet

    Directory of Open Access Journals (Sweden)

    Shu-lin Huang

    2014-10-01

    Full Text Available The substitution of cerium, a more abundant rare-earth element, for sintered Nd-Fe-B magnets has drawn intense interest. In the present work, nominal composition of Ce15Nd15FebalB1 (wt. %, with cerium constitutes increased to 50% of the total rare-earth content, was used. And Ce-free Nd30FebalB1 (wt. % was prepared by the same preparation process as comparison. The microstructure of the sintered magnets has been investigated by means of X-ray diffraction and transmission electron microscope. The results show that there are three kinds of RE-rich phases in the same magnet, i.e., fcc-(Ce,NdOx (a=0.547nm, hcp-(Ce,Nd2O3 (a=0.386nm, c=0.604nm and bcc-(Ce,Nd2O3 (a=1.113nm. Ors of (140(Ce,Nd2Fe14B// (1-21bcc-(Ce,Nd2O3(∼3°, [001](Ce,Nd2Fe14B// [-214]bcc-(Ce,Nd2O3; (01-1(Ce,Nd2Fe14B// (101fcc- (Ce,NdOx(∼2°, [101](Ce,Nd2Fe14B// [12-1]fcc-(Ce,NdOx were found through selected area electron diffraction (SAED analysis. According to the analysis, it can be concluded that cerium has partly substituted for neodymium by occupying the corresponding atom sites in the Ce15Nd15FebalB1 magnet, without changing the crystal configuration.

  7. Exchange coupling in crystalline/amorphous Nd-Fe-B nanoassemblies

    Energy Technology Data Exchange (ETDEWEB)

    Shield, J. E. [Department of Materials Science and Engineering, University of Utah, Salt Lake City, Utah 84112 (United States); Kappes, B. B. [Department of Materials Science and Engineering, University of Utah, Salt Lake City, Utah 84112 (United States); Crew, D. C. [Department of Applied Science, Brookhaven National Laboratory, Upton, New York 11973 (United States); Branagan, D. J. [Idaho National Engineering and Environmental Laboratory, Idaho Falls, Idaho 83415 (United States)

    2000-05-01

    The demagnetization behavior of nanoassembled crystalline/amorphous microstructures was investigated. The microstructures consisted of isolated Nd{sub 2}Fe{sub 14}B crystallites surrounded by regions of remaining amorphous phase. The hard magnetic crystallites interacted with the surrounding amorphous phase over a length scale of approximately 1.5-2 nm. As the extent of the amorphous phase decreased to less than this, interactions between hard magnetic grains were observed. (c) 2000 American Institute of Physics.

  8. The strained epitaxial Nd-Fe-B films by mechanical elongation

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Ah-Ram; Neu, Volker; Huehne, Ruben; Holzapfel, Bernhard; Schultz, Ludwig; Faehler, Sebastian [IFW Dresden (Germany); Matias, Vlakimir [Los Alamos National Laboratory, Los Alamos, NM (United States); Haenisch, Jens [IFW Dresden (Germany); Los Alamos National Laboratory, Los Alamos, NM (United States)

    2009-07-01

    Though it is well known that a variation of lattice constants strongly influences the functional properties of materials, most of the experiments are limited to hydrostatic pressure or biaxial stress. Here we present an approach, which impresses a large uniaxial strain on epitaxially grown films in order to tune their functional properties. A ductile Hastelloy substrate covered with a (001) oriented ion beam assisted MgO layer is used. Conventional mechanical elongation after deposition breaks the symmetry within the substrate plane compared to the as-deposited state. Consequences are exemplarily examined for an epitaxial hard magnetic Nd{sub 2}Fe{sub 14}B film strained by 2%. Though magnetostriction is usually considered to be negligible in this material exhibiting a high magnetocrystalline anisotropy, the uniaxial strain results in an elliptical distortion of the in-plane anisotropy below the spin-reorientation temperature. Our approach is versatile to study the influence of large strain on various materials, as the used MgO(001) layer is a common substrate for epitaxial growth.

  9. Sintering of Soft Magnetic Material under Microwave Magnetic Field

    Directory of Open Access Journals (Sweden)

    Sadatsugu Takayama

    2012-01-01

    Full Text Available We have developed a simple process for sintering of soft magnetization materials using microwave sintering. The saturated magnetization (Ms of sintered magnetite was 85.6 emu/g, which was as high as 95% of magnetite before heating (90.4 emu/g. On the other hand, the averaged remanence (Mr and coercivity (Hc of the magnetite after heating were 0.17 emu/g and 1.12 Oe under measuring limit of SQUID, respectively. For the sintering process of soft magnetic materials, magnetic fields of microwave have been performed in nitrogen atmosphere. Therefore, a microwave single-mode system operating at a frequency of 2.45 GHz and with a maximum power level of 1.5 kW was used. We can sinter the good soft magnetic material in microwave magnetic field. The sample shrank to 82% theoretical density (TD from 45%TD of green body. The sintered sample was observed the microstructure by TEM and the crystal size was estimated the approximate average size is 10 nm.

  10. Ultrahigh coercivity and core-shell microstructure achieved in oriented Nd-Fe-B thin films diffusion-processed with Dy-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Tongbo; Zhou, Xiaoqian; Yu, Dedong; Fu, Yanqing; Cui, Weibin [Northeastern University, Key Laboratory of Electromagnetic Processing of Materials (EPM), Ministry of Education, Shenyang (China); Northeastern University, Department of Physics and Chemistry of Materials, School of Materials Science and Engineering, Shenyang (China); Li, Guojian; Wang, Qiang [Northeastern University, Key Laboratory of Electromagnetic Processing of Materials (EPM), Ministry of Education, Shenyang (China)

    2017-01-15

    Ultrahigh ambient coercivities of ∝4 T were achieved in Nd-Fe-B benchmark thin film with coercivity of 1.06 T by diffusion-processing with Dy, Dy{sub 70}Cu{sub 30} and Dy{sub 80}Ag{sub 20} alloy layer. High texture and good squareness were obtained. In triple-junction regions, Dy element was found to be immiscible with Nd element. Microstructure observation indicated the typical gradient elementary distribution. Unambiguous core/shell microstructure was characterized by transition electron microscopy. Due to the enhanced ambient coercivity, the coercivity temperature stability was also substantially increased. (orig.)

  11. Ultrahigh coercivity and core-shell microstructure achieved in oriented Nd-Fe-B thin films diffusion-processed with Dy-based alloys

    Science.gov (United States)

    Zhang, Tongbo; Zhou, Xiaoqian; Yu, Dedong; Fu, Yanqing; Li, Guojian; Cui, Weibin; Wang, Qiang

    2017-01-01

    Ultrahigh ambient coercivities of 4 T were achieved in Nd-Fe-B benchmark thin film with coercivity of 1.06 T by diffusion-processing with Dy, Dy70Cu30 and Dy80Ag20 alloy layer. High texture and good squareness were obtained. In triple-junction regions, Dy element was found to be immiscible with Nd element. Microstructure observation indicated the typical gradient elementary distribution. Unambiguous core/shell microstructure was characterized by transition electron microscopy. Due to the enhanced ambient coercivity, the coercivity temperature stability was also substantially increased.

  12. Improvement of Thermal Stability of Nd-Tb-Fe-Co-B Sintered Magnets by Additions of Pr, Ho, Al, and Cu

    Directory of Open Access Journals (Sweden)

    A. A. Lukin

    2012-01-01

    Full Text Available The present work investigates the influence of Pr, Al, Cu, B and Ho which were introduced into the Co-containing sintered magnets of Nd-Dy-Tb-Fe-Co-B type on the magnetic parameters (α, Hci, Br, BHmax⁡. The effect of heat treatment parameters on magnetic properties was also studied. It was revealed that the essential alloying of NdFeB magnets by such elements as Dy, Tb, Ho, Co as well as by boron-forming elements, for example, by titanium, may lead to reducing of F-phase quantity, and, as a consequence, to decreasing of magnetic parameters. It was also shown that additional doping of such alloys by Pr, B, Al and Cu leads to a significant increase of the quantity of F-phase in magnets as well as solubility of the Dy, Tb, Ho and Co in it. This promotes the increase of magnetic parameters. It was possible to attain the following properties for the magnets (Nd0,15Pr0,35Tb0,25Ho0,2515(Fe0,71Co0,29bal ⋅ Al0,9Cu0,1B8,5 (at. % after optimal thermal treatment {1175 K (3,6–7,2 ks with slow (12–16 ks cooling to 675 K and subsequently remaining at T=775 K for 3,6 ks—hardening}: Br=0,88 T, Hci=1760 kA/m, BHmax⁡=144 kJ/m3, α<|0,01|%/K in the temperature interval 223–323 K.

  13. TEM observation of sintered permanent magnetic strontium ferrite

    Institute of Scientific and Technical Information of China (English)

    YU Hongya; LIU Zhengyi; ZENG Dechang

    2006-01-01

    Sintered permanent magnetic strontium ferrites were studied using transmission electron microscopy to investigate the microstructure morphology and its correlation with the magnetic properties. The present study shows that the microstructure of sintered permanent magnetic strontium ferrites is an important parameter in determining their magnetic properties. The microstructure morphology in low-performance ferrite magnet is obviously different from high-performance one. Themagnetic properties of sintered permanent strontium ferrite depend strongly on the orientation degree of strong magnetic crystals. The presence of ferric oxidephase in ferrite magnet can deteriorate the magnetic properties. Moreover, proper quantities of crystal defects are beneficial to high coercive force due to the fixing of magnetic domain.

  14. Structure and Magnetic Properties of Sm2Fe17Nx Sintering Magnets Prepared by Spark Plasma Sintering

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Bulk Sm2Fe17Nx sintering magnet was fabricated by spark plasma sintering(SPS) technique. The effects of sintering pressure and sintering temperature on the magnetic properties of the Sm2Fe17Nx magnet were investigated. As a result, the density of the magnet is obviously improved with the increase of sintering pressure, but the coercivity drops since Sm2Fe17Nx has decomposed into SmN, α-Fe and N2. When sintering temperature was only above 200 ℃ under 1 GPa sintering pressure, the coercivity even begins to decrease, which indicates that high pressure promotes the decomposition of the Sm2Fe17Nx at lower temperature. The decomposition is also proved by the decrease of nitrogen and increase of α-Fe in the magnets.

  15. Nd3+对烧结Nd-Fe-B化学镀Ni-P合金结合力和耐蚀性的影响%Effects of Nd3+ on Adhesion And Corrosion Resistance of Electroless Ni-P Coating on Sintered Nd-Fe-B Magnets

    Institute of Scientific and Technical Information of China (English)

    吴元蝌; 罗伟; 严密

    2009-01-01

    在化学镀液中添加Nd3+,研究其浓度对Ni-P镀层与烧结Nd-Fe-B磁体的结合力和施镀后磁体耐蚀性的影响.测定添加不同浓度Nd3+镀液中所得Ni-P镀层与磁体的结合力,以及镀层在3.5%NaCl(质量分数,下同)溶液中的极化曲线,并结合中性盐雾实验表征施镀后磁体耐蚀性.结果表明,添加2.5 g·L-1Nd3+时,Ni-P镀层与Nd-Fe-B磁体的结合力从6.4 MPa提高至25.2 MPa:施镀后磁体的自腐蚀电位从-0.382 V升高到-0.148 V,自腐蚀电流密度从4.52μA·cm-2降低到0.07μcm-2,耐盐雾腐蚀时间达到256 h,磁体耐蚀性显著提高.

  16. Improved adhesion of electroless Ni-P coatings on sintered Nd-Fe-B magnets by pre-plating in ultrasonic field%超声波化学预镀改善烧结Nd-Fe-B表面Ni-P合金结合力

    Institute of Scientific and Technical Information of China (English)

    吴元騄; 应华根; 罗伟; 严密

    2008-01-01

    采用超声波化学预镀方法,研究超声波功率对Ni-P镀层与烧结Nd-Fe-B磁体结合力的影响.采用扣描电镜观察镀层与磁体的表面和截面组织形貌,采用X射线衍射仪测定镀层的相组成和晶体结构.结果表明,随超声功率的增加,Ni-P镀层与磁体的结合力逐渐提高,当超声功率为150 W时,镀层结合力达到最大值.与无超声场下的Ni-P化学镀层相比,经超声波预镀工艺获得的镀层组织均匀、结构致密,镀层与磁体结合紧密.分析超声波改善镀层与磁体结合力的机理,认为超声波的搅拌作用和空化作用有助于提高镀层与磁体的结合力.

  17. NATO East-West Workshop on Magnetic Materials for Power Applications

    Science.gov (United States)

    2001-08-01

    the 450-600°C range in developing of coercivity. Both the role of surface of the Nd2Fe14B grains and the intergranular regions are analysed...parameters of the Nd2Fe14B phase vary unmonotonously with annealing temperature. After analysis of the hydrogen concentration in as-cast Nd-Fe-B alloys...sintered and heat treated magnets the effect of hydrogen in Nd2Fe14B and intergranular Nd-rich phases is discussed. The study of model alloys of Fe-Nd

  18. Development of Strip Casting Technology in Rare Earth Permanent Magnet Alloys and Hydrogen Storage Alloys in China

    Institute of Scientific and Technical Information of China (English)

    Han Weiping; Guo Binglin; Yu Xiaojun; Zhu Jinghan; Cheng Xinghua

    2007-01-01

    The SC technique is now being applied widely in material preparation, especially in rare earth functional materials in virtue of its advanced process and high performance product. The applications of SC technique in rare earth permanent magnet alloys and hydrogen storage alloys were analyzed integrative, on the basis of summary of SC technique development in this paper. The paper mainly includes development history of SC technology, effect of SC technology on alloy microstructure, application of SC technology in RE storage hydrogen alloy and sintered Nd-Fe-B alloy, development of SC equipment and SC product industry. At the same time, the paper points out the existing problem of SC products.

  19. Effect of Cr Content on Microwave Absorbing Properties of NdFeB Materials%Cr含量对NdFeB材料微波吸收特性的影响

    Institute of Scientific and Technical Information of China (English)

    林培豪; 王磊; 潘顺康; 杨涛

    2011-01-01

    采用高能球磨和在微氧化气氛晶化热处理的方法制备钕铁硼吸波粉体,借助X射线衍射仪和微波矢量网络分析仪测量系统分析,研究Cr含量对钕铁硼粉体组织结构和微波吸收特性的影响.结果发现:高能球磨和微氧化气氛下进行600℃×2 h晶化处理后Nd11.76 Fes2.35 B5.88粉体组织由α-Fe,Nd2O3,Fe23(B.C)6相组成,加入Cr不改变NdFeB粉体的相组成,但可使粉体中的Fe23 (B.C)6相对量减少,而α-Fe相对量增加;加入Cr可降低NdFeB粉体的复介电常数实部ε’和虚部ε"以及复磁导率实部μ’,尤其是Nd26.67Fe69.83 Cr2.5B粉体的复介电常数虚部ε"降低得最多,加入Cr使NdFeB粉体的复磁导率虚部μ"在4- 10 GHz频段时增大,而大于10 GHz频率后,复磁导率虚部μ"变化不大;吸波涂层厚度为1.5mm时,Nd11.76Fe82.35B5.85粉体的反射率最小值约为-8.5 dB,吸收峰频率约为10 GHz;Nd26.67 Fe69.83Cr2.5B反射率最小值降低到- 17.0 dB,吸收峰频率升高到15.5 GHz,当将Cr含量增加到4%时,粉体的反射率最小值回升到-10.8dB,吸收峰频率升高到15.8GHz;加入Cr会使NdFeB粉体的吸波带宽变窄.%The NdFeB absorbing powders was prepared by methods of high energy ball milling and crystallization heat treatment under the partial oxidization atmosphere. Effects of Cr content on the structure and microwave absorbing properties of NdFeB powders were studied with X-ray diffraction and microwave vector network analyzer. The results showed that Nd11.76Fe82.35B5.88powders under crystallization at 600 ℃ for 2 h were consisted of α-Fe, Nd2O3 and Fe23 ( B. C) 6 phases. The addition of Cr, which reduced Fe23 ( B. C)6 phase and increased a-Fe phase without changing the phase composition of NdFeB powder, resulted in the decrease of the real part μ' of complex magnetic conductance and the real part e' and imaginary part e" of the complex dielectric constant of NdFeB powders, in which the e" of Nd26-67Fe69.83Cr2.5B

  20. Fracture in sintered Sm-Co permanent magnetic materials

    Institute of Scientific and Technical Information of China (English)

    LI; Anhua(李安华); DONG; Shengzhi(董生智); LI; Wei(李卫)

    2003-01-01

    The bending strength and fracture toughness of sintered Sm-Co permanent magnetic materials are measured. A scanning electron microscope equipped with an energy dispersive X-ray analysis system is employed to investigate the bending fractography. The fracture behavior and micromechanism are discussed. The fracture behavior of sintered Sm-Co permanent magnetic materials exhibits cleavage fracture. Some Sm-rich impurities are found in fracture plane, suggesting that the Sm-rich impurities help reduce the cleavage brittleness of sintered Sm-Co permanent magnetic materials. The possible methods for improving the strength and toughness are also proposed.

  1. Status and development tendency of rare-earth permanent magnet materials%稀土永磁材料的现状与发展趋势

    Institute of Scientific and Technical Information of China (English)

    胡伯平

    2014-01-01

    作为稀土最重要的应用领域之一,稀土永磁材料是支撑现代社会的重要基础功能材料,与人们的生活息息相关。近10余年来,全球烧结钕铁硼磁体毛坯产量年均增长率为20%,我国年均增长率为28%;全球粘结钕铁硼磁体产量年均增长率为7%,我国年均增长率为21%。2012年,我国烧结钕铁硼磁体毛坯产量和粘结钕铁硼磁体产量分别为8.3万吨和4400吨,达到历史最高。近两年,具有高使用温度和优异耐腐蚀性的烧结钐钴磁体和热压/热变形辐射钕铁硼取向环形磁体的产量也有所增长。低碳经济对烧结钕铁硼磁体的综合磁性能指标“(BH)max (MGOe)+Hcj(kOe)”提出了越来越高的要求,目前该指标已超过70;Tb/Dy晶界扩散提高Hcj成为烧结钕铁硼的新热点,已开发出多种扩散技术并用于批量生产。利用氦气气流磨并结合无氧工艺建成的无或低Tb/Dy生产线已经在日本投入运行。粘结磁体方面,各向同性钕铁硼磁粉的国产化进程在加快,(BH)max=15MGOe的高性能磁粉已经面市,成本及耐蚀性更优的快淬Sm-Fe-N磁粉也在大力研发中;HDDR处理的各向异性钕铁硼磁粉已经商品化。高性价比的各向异性磁体成形技术正在开发,挤出成形工艺可制备直径60mm、壁厚1mm的辐射取向薄壁环。为了进一步高效利用稀土,西方国家和中国正在积极开展稀土永磁材料的回收利用。丰富的稀土资源,广阔的应用市场,稀土永磁材料将迎来更加美好的前景。%As one of the most important application for rare earth, the rare-earth permanent magnet material, which closely relates to people’s daily life, is an important fundamental functional material to support modern society. For recent ten years, the average annual growth rate of sintered Nd-Fe-B magnets output is 20% for the whole world and 28% for China. The average annual growth rate of bonded Nd-Fe-B

  2. Model of temperature field for the preparation process of melt-spun NdFeB powders

    Institute of Scientific and Technical Information of China (English)

    赖彬; 李岩峰; 王会杰; 李安华; 朱明刚; 李卫; 张跃

    2014-01-01

    Melt-spun ribbons which are the important raw material for hot-deformed magnets can be prepared by single-roller melt-spinning. In order to prepare well-structured ribbons, the model of temperature field for single-roller melt-spinning process was constructed in this work. The heat conduction in this process was simplified as one dimensional heat conduction problem. It was shown by modeling that, the temperature field in the melt-spinning before solidification in this model could be described as this equa-tionT(x,t)=Tmoexp[-k(x-x0)-k2αt]+T0. The temperatureT(x,t) of the alloy melts decreased with increased positionx and cooling timet exponentially from the wheel-free surface to the wheel-side surface. The constantk determined the decrease speed of alloy tempera-tureT(x,t), which was proportional to the interfacial heat transfer coefficienth and the interfacial area of heat conductionA0, but in-versely proportional to the thermal conductivityK.x0 was the thickness of the alloy melt. With increasedx0, the temperature differ-ence between wheel-free surface and the wheel-side surface became larger, which would lead to larger difference in grain size. In ex-periments, the influence of melt-spinning process parameters on the temperature field model was discussed, such as cooling roller materials, wheel speed, and so on. Melt-spun ribbons prepared by single-roller melt spinning at different wheel speed were investi-gated and magnetic properties of die-upset magnets from melt-spun ribbons on different cooling roller were analyzed. The variation of grain size in the depth direction consisted with temperature field model. This model provided directions for the preparation of melt-spun ribbons with uniformly distributed fine grains, which were very necessary for producing hot-deformed magnets with high magnetic performance.

  3. Neodymium as the main feature of permanent magnets from hard disk drives (HDDs).

    Science.gov (United States)

    München, Daniel Dotto; Veit, Hugo Marcelo

    2017-03-01

    As a way to manage neodymium-iron-boron (NdFeB) magnets wasted in end-of-life hard disk drives (HDDs), a waste characterization is needed prior to a recycling process. Due to their magnetic properties, NdFeB magnets are essential in technological applications nowadays, thus causing an increase in the industrial demand for rare earth metals. However, these metals have a short supply, since they are difficult to obtain from ores, creating a critical market. In this work, a study of the characterization of sintered neodymium-iron-boron magnets was undertaken by qualitatively and quantitatively uncovering the neodymium recovery potential from this type of electronic waste. From the collection and disassembly of hard disk drives, in which the magnet represents less than 3% of the total weight, an efficient demagnetization process was proceeded at 320°C. Then, the magnet was ground and screened for an X-ray diffraction (XRD) analysis, which showed the Nd2Fe14B tetragonal phase as the dominant constituent of the sample. An analysis was also carried out in a scanning electron microscope (SEM) and an inductively coupled plasma optical emission spectrometer (ICP-OES), where the magnet composition showed 21.5wt% of neodymium and 65.1wt% of iron, among other chemicals. This Nd content is higher than the one found in Nd ores, enhancing the recyclability and the importance of waste management.

  4. Preparation of Nd-Fe-B by nitrate-citrate auto-combustion followed by the reduction-diffusion process.

    Science.gov (United States)

    Ma, Hao Xuan; Kim, Chang Woo; Kim, Dong Soo; Jeong, Ji Hun; Kim, In Ho; Kang, Young Soo

    2015-05-07

    The Nd2Fe14B alloy has been successfully synthesized by nitrate-citrate auto-combustion followed by the reduction and diffusion process with low energy consumption. H3BO3, Fe(NO3)3·9H2O, and Nd(NO3)3·6H2O were used as precursors and citric acid was used as the chelating ligand of metal ions. Ammonia water was used to adjust pH to 7. CaH2 was used as a reducing agent for the reduction and diffusion process. NdFeO3 and Fe2O3 were produced during auto-combustion of gel. The combustion process of the gel was investigated by TGA/DTA curve measurements. The phase compositions were studied by XRD measurements. The differences of the overall morphology and magnetic properties were measured by SEM, TEM and vibrating sample magnetometry (VSM) at 300 K. The comparison of the magnetic properties of the reduced samples between the pellet type and the random powder type was done with VSM and it showed better magnetic properties of the pellet type Nd2Fe14B. Making a compact pellet type sample for reduction is more efficient for solid reduction and phase transition for higher coercivity.

  5. First order reversal curve analysis on NdFeB nanocomposite ribbons subjected to Joule heating treatments

    Energy Technology Data Exchange (ETDEWEB)

    Pampillo, L.G. [INTECIN-Instituto de Tecnologias y ciencias de la Ingenieria ' Hilario Fernandez Long' (UBA-CONICET), Facultad de Ingenieria, Paseo Colon 850 (C1063ACV), C. A. B. A. (Argentina); Saccone, F.D., E-mail: fsaccone@fi.uba.ar [INTECIN-Instituto de Tecnologias y ciencias de la Ingenieria ' Hilario Fernandez Long' (UBA-CONICET), Facultad de Ingenieria, Paseo Colon 850 (C1063ACV), C. A. B. A. (Argentina); Knobel, M. [Instituto de Fisica Gleb Wataghin-Departamento de Fisica de Materia Condensada-Universidade Estadual de Campinas, Cidade Universitaria Zeferino Vaz, Barao Geraldo 13083-970, Campinas, Sao Paulo (Brazil); Sirkin, H.R.M. [INTECIN-Instituto de Tecnologias y ciencias de la Ingenieria ' Hilario Fernandez Long' (UBA-CONICET), Facultad de Ingenieria, Paseo Colon 850 (C1063ACV), C. A. B. A. (Argentina)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer Nd-lean amorphous precursors subjected to Joule heating. Black-Right-Pointing-Pointer Exchange-spring magnets. Black-Right-Pointing-Pointer FORC diagrams of irreversible switching fields. Black-Right-Pointing-Pointer This last techniques helped us to verify the optimized treatments conditions. - Abstract: Amorphous precursors with composition Nd{sub 4.5}Fe{sub 72-x}Co{sub 3+x}Cr{sub 2}Al{sub 1}B{sub 17.5} (x = 0, 2, 7, 12) were thermally treated by the Joule heating technique with a linearly varying electrical current. The crystallization kinetics was followed by monitoring the resistance of the ribbons during the heating up to the final applied current. Crystallized nanostructured phases coexist with an amorphous matrix, as it was observed by means of Moessbauer Spectroscopy and X-ray diffraction. The irreversible magnetic response of the Joule heated ribbons was analyzed by the First Order Reversal Curves (FORC) diagram technique. For the optimal treatments, associated with the higher maximum energy products for each sample composition, it was found that the main interaction is of a strongly dipolar characteristic. Over annealed samples show a FORC diagram that gives into account of softening, due to grain growth, for those phases precipitated at the first crystallization stage. When it is measured at 20 K, the hardest magnetic sample (Fe = 72 at.%, Co = 3 at.%, I{sub final} = 0.5 A), exhibits a diagram with characteristics corresponding to dipolar interactions of soft phases. This fact is consistent with an enhancement of the exchange length due to the increase in the soft phase stiffness as it is expected at low temperatures.

  6. INTERNAL FINISHING OF CYLINDRICAL PIPES USING SINTERED MAGNETIC ABRASIVES

    Directory of Open Access Journals (Sweden)

    PALWINDER SINGH

    2011-07-01

    Full Text Available An internal magnetic abrasive finishing (MAF process was proposed to produce highly finished inner surfaces of workpieces used in critical applications. The process principle and the finishing characteristics of magnetic abrasive finishing of cylindrical pipes using sintered magnetic abrasives are described in this research work. Thesintered magnetic abrasive is a mixture of Al2O3 abrasive and ferromagnetic particles. The Al2O3 based sintered magnetic abrasives have been developed in sintering machine. The surface roughness measurements resulting from finishing experiments demonstrate the effects of the abrasive behavior on the surface modifications. Thesurface finish was analysed in terms of percent improvement in surface finish (PISF. Also surface finish was analysed using Response Surface Methodology (RSM. The obtained maximum PISF was 95% and minimum surface roughness was 0.05 μm Ra. To further study the improvement in surface finish, the surface was microscopically examined using X-Ray Diffraction (XRD.

  7. Spark plasma sintering of Mn-Al-C hard magnets.

    Science.gov (United States)

    Pasko, A; LoBue, M; Fazakas, E; Varga, L K; Mazaleyrat, F

    2014-02-12

    Structural and magnetic characterization of isotropic Mn-Al-C bulk samples obtained by spark plasma sintering (SPS) is reported. This technique, to the best of our knowledge, has not been used for preparation of Mn-Al-based permanent magnets previously. Transformation from the parent -phase to the ferromagnetic τ-phase occurred on heating in the process of sintering. The phase constitution of the melt-spun precursors and consolidated samples was determined by x-ray diffraction. Magnetic hysteresis loops were recorded using a vibrating sample magnetometer. The compositional dependence of the coercivity, magnetization and density of the sintered materials is analysed. To combine good magnetic properties with proper densification, further optimization of the production parameters is necessary.

  8. Microstructure of pre-sintered permanent magnetic strontium ferrite powder

    Institute of Scientific and Technical Information of China (English)

    YU Hongya; LIU Zhengyi; ZENG Dechang

    2006-01-01

    The microstructure and characteristics of pre-sintered strontium ferrite powderwere investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The present study shows that the pre-sintered strontium ferrite powder is provided with a certain particle size distribution, which results in high-density magnets. The strontium ferrite particle has a laminar hexagonal structure with a size similar to ferrite single domain. Ferric oxidephase due to an incomplete solid phase reaction in the first sintering is discovered, which will deteriorate the magnetic properties of ferrite magnet. In addition, the waste ferrite magnets with needle shape arranging along C axis in good order into the powders are found, which have no negative effects on finished product quality.

  9. Scanning Electron Microscope-Cathodoluminescence Analysis of Rare-Earth Elements in Magnets.

    Science.gov (United States)

    Imashuku, Susumu; Wagatsuma, Kazuaki; Kawai, Jun

    2016-02-01

    Scanning electron microscope-cathodoluminescence (SEM-CL) analysis was performed for neodymium-iron-boron (NdFeB) and samarium-cobalt (Sm-Co) magnets to analyze the rare-earth elements present in the magnets. We examined the advantages of SEM-CL analysis over conventional analytical methods such as SEM-energy-dispersive X-ray (EDX) spectroscopy and SEM-wavelength-dispersive X-ray (WDX) spectroscopy for elemental analysis of rare-earth elements in NdFeB magnets. Luminescence spectra of chloride compounds of elements in the magnets were measured by the SEM-CL method. Chloride compounds were obtained by the dropwise addition of hydrochloric acid on the magnets followed by drying in vacuum. Neodymium, praseodymium, terbium, and dysprosium were separately detected in the NdFeB magnets, and samarium was detected in the Sm-Co magnet by the SEM-CL method. In contrast, it was difficult to distinguish terbium and dysprosium in the NdFeB magnet with a dysprosium concentration of 1.05 wt% by conventional SEM-EDX analysis. Terbium with a concentration of 0.02 wt% in an NdFeB magnet was detected by SEM-CL analysis, but not by conventional SEM-WDX analysis. SEM-CL analysis is advantageous over conventional SEM-EDX and SEM-WDX analyses for detecting trace rare-earth elements in NdFeB magnets, particularly dysprosium and terbium.

  10. Influence of heat treatment on the structural and magnetic characteristics of (NdxPr1-x2Fe14B-based magnetic material for low-temperature application

    Directory of Open Access Journals (Sweden)

    K. Skotnicová

    2016-10-01

    Full Text Available Sintered Pr-Nd-Fe-B-based permanent magnets with 10 and 13 wt. % of Pr were prepared by traditional technology and then subjected to various heat treatments. Stoichiometric composition of the matrix grains corresponds to (Pr0.3Nd0.72Fe14B and (Pr0.4Nd0.62Fe14B compounds, respectively. Conducted thermomagnetic analysis to samples of these magnets showed the presence of spin-reorientation transition in temperature 95 and 75 K, respectively. This makes the magnet potentially applicable for low temperatures. For these compounds, we have determined the optimum heat-treatment conditions. The magnetic domain structure of the magnet subjected to an optimum heat treatment has been studied. The effect of different low-temperature heat treatments on the magnetic properties of magnets has been demonstrated.

  11. Effects of an external magnetic field in pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, T. [Universidad Autonoma de la Ciudad de Mexico (UACM), Prolongacion San Isidro 151, Col. San Lorenzo Tezonco, C.P. 09790, Mexico DF (Mexico)], E-mail: tupacgarcia@yahoo.com; Posada, E. de [CINVESTAV-IPN Unidad Merida, Applied Physics Department, A.P. 73, Cordemex, C.P. 97130 Merida, Yuc. (Mexico); Villagran, M. [CCADET, Universidad Nacional Autonoma de Mexico (UNAM), A.P. 70-186, C.P. 04510, Mexico DF (Mexico); Ll, J.L. Sanchez [Laboratorio de Magnetismo, Facultad de Fisica-IMRE, Universidad de La Habana, La Habana 10400 (Cuba); Bartolo-Perez, P.; Pena, J.L. [CINVESTAV-IPN Unidad Merida, Applied Physics Department, A.P. 73, Cordemex, C.P. 97130 Merida, Yuc. (Mexico)

    2008-12-30

    Thin films were grown by pulsed laser deposition, PLD, on Si (1 0 0) substrates by the ablation of a sintered ceramic SrFe{sub 12}O{sub 19} target with and without the presence of a nonhomogeneous magnetic field of {mu}{sub 0}H = 0.4 T perpendicular to substrate plane and parallel to the plasma expansion axis. The field was produced by a rectangular-shaped Nd-Fe-B permanent magnet and the substrate was just placed on the magnet surface (Aurora method). An appreciable increment of optical emission due to the presence of the magnetic field was observed, but no film composition change or thickness increment was obtained. It suggests that the increment of the optical emission is due mainly to the electron confinement rather than confinement of ionic species.

  12. Baotou Rare Earth Became the World’s Biggest High Performance Magnetic Material Base

    Institute of Scientific and Technical Information of China (English)

    2014-01-01

    <正>The High Performance Magnetic Material Phase II Project,an industry upgrading project implemented by Inner Mongolia Baotou Iron&Steel Rare Earth(Group)Hi-tech Co.,Ltd,recently basically finished equipment commissioning,signifying that the enterprise had developed the production capacity of15000 t/a Nd-Fe-B strip casting alloy and 5000t/a Nd-Fe-B magnet,thus becoming the world’s

  13. Study on sintering process and characteristic of nanosized soft magnetic MnZn ferrite powders

    Institute of Scientific and Technical Information of China (English)

    WANG Yongming; WANG Xin; JIANG Yanfei; HAO Shunli; LIU Chunjing

    2006-01-01

    The effect of sintering process (especially the sintering temperature) on the magnetic property and microstructure of sintered sample of nanosized soft magnetic MnZn ferrite powder was investigated. The sintered sample of MnZn ferrite was prepared by both traditional pressing and cool isostatic pressing on MnZn ferrite nanoparticals. The sintering process of which was segmented. Thedensity, microstructure and phase composition of sintered sample were analyzed by Archimedes'law, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The grain growth and densification in sintering process of MnZn ferrite were investigated. The magnetic property was measured by vibrating sample magnetometer (VSM) and Nim2000 magnetic material testing system. The results show that the better sintering temperature is 850 ℃, at which the better magnetic property and microstructure of sintered compact were obtained.

  14. Microstructural characterisation of sintered soft magnetic nanocomposite materials

    Directory of Open Access Journals (Sweden)

    J. Konieczny

    2013-11-01

    Full Text Available Purpose: The main aim of this work is to investigate microstructure of of sintered soft magnetic nanocomposite materials produced by sintering axially on one side in the ambient atmosphere. Design/methodology/approach: Microstructure observations of 20 mm diameter sintered roller by light microscopy OLYMPUS, scanning electron microscopy OPTON DSM-940 and ZEISS SUPRA 35, and transmission electron microscopy JEOL 3010. The X-ray tests were realized with the use of the XRD 7 SEIFERT-FPM diffractometer equipped with the lamp of the cobalt anode of 35 kV voltage and 30 mA filament current was used. The nanocrystalline ferromagnetic powders were manufactured by high-energy ball milling (8000 SPEX CertiPrep Mixer/Mill of metallic glasses ribbons in as state. The hot pressing process was made on machine “Degussa”. Findings: The analysis of the results enabled determination of the hot pressing parameters on structure of obtained stampings. This is typical of an dispersion strengthened case. Research limitations/implications: For the sintered roller obtained from metallic Co-based amorphous ribbons, further mechanical and magnetic examinations are planed. Practical implications: Conducted research shows that applied technology of sintered roller production allows to obtain good microstructural characteristics. Structure analysis of die stampings of powdered amorphous metallic ribbons is helpful to prepare this material by laboratory methods. Feature an alternative to commercial alloys and composite materials are the amorphous and nanocrystalline metal amorphous ribbons obtained by melt spinning technique and make it possible to obtain the new composite materials with best magnetic properties, which dimensions and shape can be freely formed. Originality/value: The paper presents influence of hot pressing parameters process of metallic powdered ribbons Co77Si11.5B11.5 on structure of obtained die stampings.

  15. 国外稀土永磁最新动向%Recent Trend of Rare-earth Magnet

    Institute of Scientific and Technical Information of China (English)

    王焰; 潘伟

    2011-01-01

    The technical innovation in energy saving is carried on all over the world,with the emphasis on permanent-magnet rotation machine, leading to great increasement of rare-earth magnet output.The recent trend of research on sintered Nd-Fe-B magnet with high energy products are reviewed in this paper.The mechanism of coercive force are introduced.%为了防止地球变暖,各国正在开发和普及能源革新技术,促使旋转机械的稀土永磁用量迅速增长,超过在VCM等电子信息工业的用量,跃居首位.本文概述了高性能稀土永磁最新动向,介绍了一些关于矫顽力机制的论点.

  16. Preparation of Nd–Fe–B sintered magnets from HDDR-processed powder

    Energy Technology Data Exchange (ETDEWEB)

    Takagi, Kenta, E-mail: k-takagi@aist.go.jp [Green Innovative Magnetic Materials Research Center, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan); Akada, Misaho [Magnetic Materials R& D Center, Research Associations of Magnetic Materials for High-Efficiency Motors (MagHEM), Nagoya 463-8560 (Japan); Soda, Rikio; Ozaki, Kimihiro [Green Innovative Magnetic Materials Research Center, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan)

    2015-11-01

    The electric-current sintering technique was used to fully densify hydrogenation–disproportionation–desorption–recombination (HDDR)-processed Nd–Fe–B powder at temperatures below the grain growth temperature in order to produce high-coercive bulk magnets. However, the sintered magnets exhibited anomalous coercivity reduction that depended on sintered density. Reheating examination of the sintered magnets revealed that the reduced coercivity was increased in proportion to the heating temperature, resulting in complete recovery of coercivity. As a result, the combination of electric-current sintering and post-annealing produced sintered magnets with a coercivity of 15 kOe. Scanning and transmission electron microscopy revealed no evidence that associated the anomalous coercivity reduction and recovery with grain boundary morphology. On the other hand, various HDDR powders with different particle sizes were sintered, and finer powders yielded lower coercivity after sintering, implying that the anomalous coercivity reduction was associated with particle surface oxides of the raw powder. - Highlights: • We conduct a sintering of HDDR-processed Nd–Fe–B powder without coercivity reduction. • Rapid current sintering allows densification of this powder without grain growth. • However, the sintered magnets show an anomalous coercivity reduction phenomenon. • It is found that post-annealing completely recovers the reduced coercivity. • The anomalous coercivity reduction would be due to surface oxide of the raw powder.

  17. Effect of sintering conditions on the magnetic and microstructural properties of Nd–Fe–B sintered magnets doped with DyF3 powders

    Science.gov (United States)

    Park, Song-E; Kim, Tae-Hoon; Lee, Seong-Rae; Namkung, Seok; Jang, Tae-Suk

    2012-01-01

    The microstructural and magnetic property changes of DyF3-doped (Nd26.06, Dy6.51)–Febal –B0.97–M2.39 (wt. %) (M = Cu, Al, Co, and Nb) sintered magnets as functions of the sintering conditions were studied. The sintering conditions for the optimum core-shell microstructure were determined. When the magnets were sintered at 1050 °C for 4 h, a coercivity of 35.1 kOe was obtained without sacrificing the remanence. When the magnets were doped with DyF3, the formation of the RE-rich phase (Nd–Dy–O) was effectively suppressed and, hence, saving the Dy. In addition, the formation of a cubic-NdOF triple-junction phase (TJP) improves the interface uniformity and enhances the coercivity. PMID:22412217

  18. 78 FR 42974 - Certain Sintered Rare Earth Magnets, Methods of Making Same and Products Containing Same...

    Science.gov (United States)

    2013-07-18

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Certain Sintered Rare Earth Magnets, Methods of Making Same and Products Containing Same... the sale within the United States after importation of certain sintered rare earth magnets, methods...

  19. ASPECTS REGARDING MECHANICAL PROCESSING OF STEELS FOR MAGNETS, NDFEB BASED

    Directory of Open Access Journals (Sweden)

    MELANIA TĂMAŞ

    2015-05-01

    Full Text Available This paper presents experimental research concerning the behavior on cutting by turning of steels for magnets NdFeB based. In this context, cutting by rough turning of steels magnet neodymium and boron ferrite based were performed. Turning processing with the values of the cutting parameters recommended by European Union and Sandvik Coromant company rules, taking into account the chemical composition of the processed material and cutting tool were performed. The tables have been drawn up with different values of the cutting parameters. By comparing these data it can be concluded that steels for permanent magnets, NdFeB based have acceptable behavior, the process by rough turning. A full assessment of the optimization of the cutting by turning process of steels for permanent magnet, NdFeB base will result from subsequent experimental research that will take into account the wear of cutting tools and quality (roughness of processed surface.

  20. 77 FR 51046 - Certain Sintered Rare Earth Magnets, Methods of Making Same and Products Containing Same; Notice...

    Science.gov (United States)

    2012-08-23

    ... COMMISSION Certain Sintered Rare Earth Magnets, Methods of Making Same and Products Containing Same; Notice... Trade Commission has received a complaint entitled Certain Sintered Rare Earth Magnets, Methods of... United States after importation of certain sintered rare earth magnets, methods of making same...

  1. Spark Plasma Sintering Bulk Sm2 Fe17NxMagnets

    Institute of Scientific and Technical Information of China (English)

    Yue Ming; Zhang Dongtao; Ji Yongcheng; Zhang Jiuxing

    2004-01-01

    High performance Sm2Fe17Nx magnetic powders were fabricated by ball-milling method and were compacted using spark plasma sintering(SPS) technique.Effects of processing conditions on the magnetic properties and decomposition dynamic of the magnets were investigated.It is found that higher sintering temperature improves the densification of the magnets, while deteriorates their magnetic properties simultaneously due to the decomposition of the Sm2Fe17Nx.Sintering at lower temperature can preserve the crystal structure of Sm2Fe17Nx compound, while the powders cannot be consolidated into a fully dense compact.An increased compressive pressure leads to better magnetic properties and higher density for the magnet at the same sintering temperature.

  2. New sintering process adjusts magnetic value of ferrite cores

    Science.gov (United States)

    Vinal, A. W.

    1964-01-01

    A two-phase sintering technique based on time and temperature permits reversible control of the coercive threshold of sintered ferrite cores. Threshold coercivity may be controlled over a substantial range of values by selective control of the cooling rate.

  3. Influence of a large amount of Co substitution on the magnetic properties of NdFeCoGaB magnets (abstract)

    Science.gov (United States)

    Tsutai, A.; Sakai, I.; Sahashi, M.; Inomata, K.

    1990-05-01

    We have found that a NdFeCoGaB sintered magnet containing 30 at. % Co still shows high coercive force in spite of such a large amount of Co substitution. The Curie temperature of the magnet is higher than that of the ternary NdFeB magnet by 280 °C. As a result, the following magnetic properties have been attained for Nd14.5Fe46Co30Ga1B8.5: Tc=590 °C, Br =11.7 kG, Hci =14.3 kOe, and (BH)max=32 MG Oe. Furthermore, in this magnet there exists an additional phase, Nd1(FeCoGa)4B1 with Ce1Co4B1 structure, which, as far as authors know, has not been reported to exist in the NdFeB-based magnets. In this study we investigated the magnetic properties and microstructure of Nd14.5Fe76-xCoxGa1B8.5 (x=16-50) sintered magnets. The high coercive force can be obtained in the Co-content region from 16 to 30 at. %. In particular, the magnet with 30 at. % Co shows coercive force as high as 14.3 kOe. However, further substitution of Co drastically deteriorates the magnetic properties. The coercive force of the magnet with 50 at. % Co is less than 1 kOe. From the metallographical point of view, the above-mentioned Nd1(FeCoGa)4B1 phase is not observed in the magnets containing less than 30 at. % Co. This phase abruptly appears in the magnet with 30 at. % Co and its amount increases with increasing Co content. The strongest x-ray-diffraction peak observed in the magnet with 50 at. % Co comes from the Nd1(FeCoGa)4B1 phase. The demagnetization-curve measurements suggest that reverse magnetic domains are nucleated in the Nd1(FeCoGa)4B1 phase at a low reverse magnetic field. It is noteworthy that the magnet with 30 at. % Co maintains the high coercive force in spite of the existence of such a soft magnetic phase. Details will be discussed in the coming session.

  4. Analysis of thermal demagnetization behavior of Nd–Fe–B sintered magnets using magnetic domain observation

    Directory of Open Access Journals (Sweden)

    Masaaki Takezawa

    2016-05-01

    Full Text Available We used magnetic domain observation to statistically observe the thermal demagnetization behavior of Nd–Fe–B sintered magnets at elevated temperatures up to 150 °C. Simultaneous magnetization reversal in a hundred adjacent grains occurred at 90 °C because of the magnetic interaction among the grains beyond grain boundaries in the Dysprosium (Dy-free low-coercivity magnet. Conversely, simultaneous magnetization reversal in a hundred grains did not occur in the Dy-added high-coercivity magnets, and the demagnetizing ratio steadily increased with temperature. Furthermore, the addition of Dy induced high thermal stability by eliminating the simultaneous thermal demagnetization, which was caused by the magnetic interaction among the grains.

  5. Visualization of magnetic dipolar interaction based on scanning transmission X-ray microscopy

    Science.gov (United States)

    Ohtori, Hiroyuki; Iwano, Kaoru; Mitsumata, Chiharu; Takeichi, Yasuo; Yano, Masao; Kato, Akira; Miyamoto, Noritaka; Shoji, Tetsuya; Manabe, Akira; Ono, Kanta

    2014-04-01

    Using scanning transmission X-ray microscopy (STXM), in this report we visualized the magnetic dipolar interactions in nanocrystalline Nd-Fe-B magnets and imaged their magnetization distributions at various applied fields. We calculated the magnetic dipolar interaction by analyzing the interaction between the magnetization at each point and those at the other points on the STXM image.

  6. Effect of additive elements on exchange coupling and spin reorientation transition of nanocrystalline single-phase Nd-Fe-B alloy

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Nd12.3Fe81.7-xZrxB6.0 (x=0,1.5) and (NdDyTb)12.3(FeZrNbCu)81.7-yCoyB6.0 (y=0,12) ribbons were prepared by melt spinning at 22 m/s and subsequent annealing.The influences of Zr,Dy/Tb and Co substitutions on magnetic properties and spin reorientation transitions of nanophase Nd2Fe14B have been systematically investigated.Compared with Zr-free sample,the remanence,intrinsic coercivity and maximum energy product for Nd12.3Fe80.2Zr1.5B6.0 ribbon increase by 10.8 %,17.8 % and 60.2 %,respectively.The significant improvement of magnetic properties originates from the finer grains of the sample by introducing Zr,which leads to the stronger exchange coupling between neighboring grains.The intrinsic coercivity for (DyTb)-substituted ribbon is significantly increased although the remanence is reduced,which could be compensated by the substitution of Co for Fe.The spin reorientation temperature Tsr of nanocrystalline Nd2Fe14B alloys was determined by measuring the ac magnetic susceptibility.It was found to be lower than that of bulk Nd2Fe14B.The substitutions of Zr,Dy/Tb and Co result in reduction of Tsr.The smaller the grain size,the lower the Tsr will be.Influence of spin reorientation on magnetization characteristics of nanophase Nd2Fe14B was discussed.

  7. Large batch recycling of waste Nd–Fe–B magnets to manufacture sintered magnets with improved magnetic properties

    Energy Technology Data Exchange (ETDEWEB)

    Li, X.T. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Yue, M., E-mail: yueming@bjut.edu.cn [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Liu, W.Q. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Li, X.L.; Yi, X.F.; Huang, X.L. [Anhui Province Key Laboratories of Rare Earth Permanent Magnet Materials, Anhui, 231500 (China); Anhui Earth-panda Advance Magnetic Material Co., Ltd., Anhui, 231500 (China); Zhang, D.T. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Chen, J.W. [Anhui Province Key Laboratories of Rare Earth Permanent Magnet Materials, Anhui, 231500 (China); Anhui Earth-panda Advance Magnetic Material Co., Ltd., Anhui, 231500 (China)

    2015-11-15

    The waste Nd–Fe–B sintered magnets up to 500 kg per batch were recycled to manufacture anisotropic sintered magnets by combination of hydrogen decrepitation (HD) and alloying technique. Magnetic properties and thermal stability of both the waste magnets and recycled magnets were investigated. The recycled magnet exhibits magnetic properties with remanence (B{sub r}) of 12.38 kGs, coercivity (H{sub ci}) of 24.89 kOe, and maximum energy product [(BH){sub max}] of 36.51 MGOe, respectively, which restores 99.20% of B{sub r}, 105.65% of H{sub ci}, and 98.65% of (BH){sub max} of the waste magnets, respectively. The volume fraction of Nd-rich phase in the recycled magnets is about 10.1 vol.%, which is bigger than that of the waste magnets due to the additive of Nd{sub 3}PrFe{sub 14}B alloy containing more rare earth. The remanence temperature coefficient (α) and coercivity temperature coefficient (β) of the recycled magnets are −0.1155%/K and −0.5099%/K in the range of 288–423 K, respectively, which are comparative to those of the waste magnets. - Highlights: • Large batch recycling of waste Nd–Fe–B sintered magnets were performed. • The recycled magnet restores 99.20% of B{sub r}, 105.65% of H{sub ci} and 98.65% of (BH){sub max} of the magnet. • The recycled magnets bears bigger volume fraction and better distribution of Nd-rich phase. • The recycled magnets exhibit similar temperature coefficients and maximum working temperature.

  8. Magnetic Properties and Intergranular Action in Bonded Hybrid Magnets

    Institute of Scientific and Technical Information of China (English)

    Hua Zhenghe; Li Shandong; Han Zhida; Wang Dunhui; Zhong Wei; Gu Benxi; Lu Mu; Zhang Jianrong; Du Youwei

    2007-01-01

    Magnetic properties and intergranular action in bonded hybrid magnets, based on NdFeB and strontium ferrite powders were investigated. The long-range magnetostatic interaction and short-range exchange coupling interaction existed simultaneously in bonded hybrid magnets, and neither of them could be neglected. Some magnetic property parameters of hybrid magnets could be approximately obtained by adding the hysteresis loops of two magnets pro rata.

  9. Microstructural, phase transformation and magnetic properties of Ni-Mn-Ga alloy fabricated by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    Tian Xiao-Hua; Sui Jie-He; Zhang Xin; Feng Xue; Cai Wei

    2011-01-01

    The microstructural, phase transformation and magnetic properties of Ni-Mn-Ga alloy fabricated using the spark plasma sintering method have been investigated. The results show that both the as-sintered and annealed sintered specimens exhibit typical martensitic transformation behaviours. The martensite of the sintered specimen after annealing exhibits a ferromagnetic nature. Moreover, study of the fracture surface indicates that the transgranular fracture contributes to the higher ductility of sintered Ni-Mn-Ga alloy. In addition, the transformation strain in sintered Ni-Mn-Gaalloy is studied for the first time.

  10. Microstructure Formation in Strip-Cast RE-Fe-B Alloys for Magnets

    Science.gov (United States)

    Yamamoto, Kazuhiko; Matsuura, Masashi; Sugimoto, Satoshi

    2017-07-01

    During the manufacturing of sintered NdFeB magnets, it is well known that the microstructure of the starting alloy has a strong influence on the processing and the magnetic properties of the product. In this study, we clarify the microstructure formation in strip-cast rare earth (R)-Fe-B alloys used to produce magnets. The microstructure of the alloy surface in contact with the cooling roll and its cross-section were observed using laser microscopy, field emission electron microprobe analysis, and transmission electron microscopy. The orientations of crystal grains were determined by X-ray diffraction and electron backscatter diffraction analyses. Petal-shaped structures were found to cover the alloy surface in contact with the cooling roll, each consisting of a central nucleation region and radially grown Nd2Fe14B dendritic structures. The nucleation region, consisting of a "disc" and "predendrites", occurs in the super-cooled region of the contact area between the cooling roll and melt. In the disc region, spherical Nd2Fe14B particles in the thickness direction increase in volume. These discs and predendrites observed in the super-cooled area negatively influence the magnetic orientation and sinterability in the produced magnets. Therefore, it is important to avoid excessive super-cooling to obtain optimum magnetic properties.

  11. Design and Analysis of the AlNiCo Hybrid Magnet in EMS Maglev Vehicles

    Directory of Open Access Journals (Sweden)

    Lv Chao

    2017-01-01

    Full Text Available In order to solve the problem of hybrid electromagnet lock orbit, we design a new type of AlNiCo-NdFeB hybrid levitation electromagnet. The theoretical analysis has be carried on and mathematical model is established for AlNiCo-NdFeB hybrid levitation electromagnet. Through two dimensional simulation, the electromagnetic characteristics of the suspended electromagnet are analyzed in the 3 typical operating conditions , which are in heavy load at gap 8mm, in full load at gap 16mm and in no-load at gap 3mm. And it’s compared with the traditional electromagnetic magnet and NdFeB hybrid electromagnet. Calculation and analysis show that the new hybrid levitation electromagnet can effectively solve the problems of the electromagnet lock orbit, at the same time, have a good dynamic performance and suspension regulation performance.

  12. Permanent magnet design methodology

    Science.gov (United States)

    Leupold, Herbert A.

    1991-01-01

    Design techniques developed for the exploitation of high energy magnetically rigid materials such as Sm-Co and Nd-Fe-B have resulted in a revolution in kind rather than in degree in the design of a variety of electron guidance structures for ballistic and aerospace applications. Salient examples are listed. Several prototype models were developed. These structures are discussed in some detail: permanent magnet solenoids, transverse field sources, periodic structures, and very high field structures.

  13. A Review of Permanent Magnet Stirring During Metal Solidification

    Science.gov (United States)

    Zeng, Jie; Chen, Weiqing; Yang, Yindong; Mclean, Alexander

    2017-08-01

    Rather than using conventional electromagnetic stirring (EMS) with three-phase alternating current, permanent magnet stirring (PMS), based on the use of sintered NdFeB material which has excellent magnetic characteristics, can be employed to generate a magnetic field for the stirring of liquid metal during solidification. Recent experience with steel casting indicates that PMS requires less than 20 pct of the total energy compared with EMS. Despite the excellent magnetic density properties and low power consumption, this relatively new technology has received comparatively little attention by the metal casting community. This paper reviews simulation modeling, experimental studies, and industrial trials of PMS conducted during recent years. With the development of magnetic simulation software, the magnetic field and associated flow patterns generated by PMS have been evaluated. Based on the results obtained from laboratory experiments, the effects of PMS on metal solidification structures and typical defects such as surface pinholes and center cavities are summarized. The significance of findings obtained from trials of PMS within the metals processing sector, including the continuous casting of steel, are discussed with the aim of providing an overview of the relevant parameters that are of importance for further development and industrial application of this innovative technology.

  14. Effect of sintering temperature on magnetization and Mössbauer parameters of cobalt ferrite nanoparticles

    Science.gov (United States)

    Chandra, Grish; Srivastava, R. C.; Reddy, V. R.; Agrawal, H. M.

    2017-04-01

    Nanoparticles of cobalt ferrite of different particle size were prepared using sol-gel method. Powder X-ray diffraction (XRD), transmission electron microscopy (TEM), vibrating sample magnetometer (VSM) and Mössbauer spectroscopy techniques were employed for characterization of nanoparticles for structural and magnetic properties. The particle size and saturation magnetization increase with the increase of sintering temperature. The saturation magnetization increases from 53 to 85 emu/g as the sintering temperature increases from 300 to 900 °C. The remanence increases while the coercivity decreases slightly with the increase of sintering temperature. Mössbauer spectra show the ferrimagnetic nature of all the samples and the cation distribution strictly depends on the sintering temperature. The stoichiometry of the cobalt ferrite formed was estimated to be (Co2+xFe3+1-x)[Co2+1-xFe3+1+x]O4, based on our Mössbauer analysis. The inverse spinel structure gradually transforms towards the normal spinel structure as the sintering temperature increases.

  15. MAGNETIC STRUCTURE AND MAGNETIC IMAGING OF RE{sub 2}Fe{sub 14}B (RE=Nd,Pr) PERMANENT MAGNETS

    Energy Technology Data Exchange (ETDEWEB)

    ZHU,Y.; VOLKOV,V.V.

    2000-04-20

    This chapter aims to review the magnetic structures observed in the RE{sub 2}Fe{sub 14}B (RE = Nd, Pr) system using various TEM magnetic imaging techniques. The authors focus on studies of die-upset Nd-based permanent magnets conducted mainly at Brookhaven National Laboratory in the past several years. Investigations on Nd-Fe-B sintered magnets and single crystals, as well as Pr-Fe-B die-upset magnets also will be covered. In Sec.2 and Sec.3 they review the microstructure, including grain alignment and secondary phases of the materials, and grain boundary structure and composition of the intergranular phase. Sec.4 is devoted to the domain structure, such as the width of domain and domain wall and domain-wall energy. Monte Carlo simulation of the effects of demagnetization fields will be presented in Sec.5. In-situ experiments on the dynamic behavior of domain reorientation as a function of temperature, pinning, grain boundary nucleation related to coercivity under various fields are described in Sec.6. Finally, in Sec.7 the correlation between microstructure and properties are discussed.

  16. Interaction domains in permanent-magnetic rare-earth transition-metal compounds; Wechselwirkungsdomaenen in permanentmagnetischen Seltenerd-Uebergangsmetall-Verbindungen

    Energy Technology Data Exchange (ETDEWEB)

    Thielsch, Juliane

    2015-02-05

    In the framework of this dissertation the phenomenon of the interaction domains was studied both experimentally and by means of micromagnetic simulation. Object of the study were one-phase NdFeB magnets, which were fabricated from commercial MQU-F powders of the Magnequench Inc. company by hot pressing and subsequent warm deformation in the IWF Dresden. Additionally via the same fabrication way also composite samples of NdFeB and Fe with different original particle sizes ere obtained and studied. Supported wer the experimental works by simulations with the FEMME software package, which is based on a hybrid finite-element method/boundary-element method.

  17. Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

    Directory of Open Access Journals (Sweden)

    Bölükbaşı Ö.S.

    2014-01-01

    Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

  18. Superconducting Solenoid and Press for Permanent Magnet Fabrication

    Science.gov (United States)

    Mulcahy, T. M.; Hull, J. R.

    2002-08-01

    For the first time, a superconducting solenoid (SCM) was used to increase the remnant magnetization of sintered NdFeB permanent magnets (PMs). In particular, improved magnetic alignment of commercial-grade PM powder was achieved, as it was axial die pressed into 12.7-mm diameter cylindrical compacts in the 76.2-mm warm bore of a 9-T SCM. The press used to compact the powder is unique and was specifically designed for use with the SCM. Although the press was operated in the batch mode for this proof of concept study, its design is intended to enable automated production. In operation, a simple die and punch set made of nonmagnetic materials was filled with powder and loaded into a nonmagnetic press tube. The cantilevered press tube was inserted horizontally, on a carrier manually advanced along a track, into the SCM. The robustness of the mechanical components and the SCM, in its liquid helium dewar, were specifically designed to allow for insertion and extraction of the magnetic powder and compacts, while operating at 9 T.

  19. Low temperature sintering of MgCuZn ferrite and its electrical and magnetic properties

    Indian Academy of Sciences (India)

    S R Murthy

    2001-08-01

    The low temperature sintering of MgCuZn ferrite was investigated using the usual ceramic method. The effect of Cu substitution on the properties of MgZn ferrites was also investigated and it was found that the densification of MgCuZn ferrite is dependent upon Cu concentration. The sintered ferrite with a density of 4.93 g/cm3 and electrical resistivity > 1011-cm was obtained for the ferrite with 12 mol% Cu at relatively low sintering temperature (910°C). The magnetic properties of the ferrites also improved by the Cu substitution. The chip inductors made of the ferrite fired at 910 C with 12 mol% Cu exhibited higher d.c. resistance. From these studies it is concluded that the good quality chip inductor can be obtained using the MgCuZn ferrites.

  20. Magnetic properties of LiZnCu ferrite synthesized by the microwave sintering method

    Energy Technology Data Exchange (ETDEWEB)

    Khot, Sujata S., E-mail: sujataskhot@rediffmail.com [D.B.J. College, Chiplun, Maharashtra (India); Smt. Chandibai Himathmal Mansukhani College, Ulhasnagar, Maharashtra (India); Shinde, Neelam S., E-mail: neelamshinde1976@gmail.com [D.B.J. College, Chiplun, Maharashtra (India); Smt. Chandibai Himathmal Mansukhani College, Ulhasnagar, Maharashtra (India); Basavaiah, Nathani, E-mail: bas@iigs.iigm.res.in [Indian Institute of Geomagnetism, New Panvel 410218, Maharashtra (India); Watawe, Shrikant C., E-mail: shrikantwatawe@yahoo.com [P.D.Karkhanis College, Ambernath (East), Maharashtra (India); Vaidya, Milind M., E-mail: milind_chm@yahoo.co.in [Vedanta College of Management and Information Technology, Vitthalvadi (West), Maharashtra (India)

    2015-01-15

    Lithium ferrites have attracted considerable attention because they have been used as replacements for garnets due to their low cost. A series of polycrystalline ferrite samples were prepared with the composition of Li{sub X}Zn{sub (0.6−2X)}Cu{sub 0.4}Fe{sub 2}O{sub 4}(X=0.05, 0.1, 0.15, 0.2, 0.25, 0.3) at chemical reaction temperature 150 °C by sintering with microwave assisted combustion method. The characterization shows the formation of single phase cubic structure when carried out by using the X-rays technique and I–R technique. Magnetization parameters such as saturation magnetization, coercivity, magnetic moment were calculated by using the Hysteresis graph. The Curie temperature obtained using the susceptibility data are found to be in the range 350–700 °C. Anhysteric remanent magnetization is used for estimating the grain size and domain structure of the composition. An attempt has been made to synthesis the nano-particles at lower reaction temperature by using non-conventional microwave sintering method. The advantage of this method is its lower sintering temperature and time compared to the conventional ceramic technique and direct formation of nano-ferrites without ball-milling. - Highlights: • Single spinel phases of LiZnCu ferrite are studied. • Different sized particles, ranging 43–63 nm were formed by using microwave sintering method. • The substitution of Zn{sup 2+} ions alters the domain structure from SD to MD and then to SP. • SD particle have higher ARM intensities per unit mass compared to MD particles. • A combination of lower chemical reaction temperature with microwave sintering could be useful for obtaining nano-ferrites.

  1. The status of Chinese permanent magnet industry and R&D activities

    Science.gov (United States)

    Dong, Shengzhi; Li, Wei; Chen, Hongsheng; Han, Rui

    2017-05-01

    It has been 15 years since China dominated the rare earth permanent magnet market in 2001. The annual output of sintered Nd-Fe-B magnets in China reached a new record of 126,300 tonnages in 2015 while the output in 2001 is only 6,500 tonnages. The average growth rate from 2001 to 2015 is about 23.5% though the output in 2012 suffers a deep drop due to the well known rare earth crisis in 2011. Currently, the RE magnet production capability in China seems to be over developed compared to actual requirements. Needless to say the oversupply situation implies a hard time for RE magnet manufacturers due to the fierce competition but maybe a good time for the whole industry. The motivation for a company to develop new technology and more competitive products with better performance and/or lower costs is greatly enhanced. The objective of this paper is to give a general picture of Chinese REPM industry and market including the output capability, the status of competition, the development of magnet application and the market trend. Some new research hot points potentially being applied, for example the Cerium magnet, will be introduced as well.

  2. Magnetic properties of lithium zinc ferrites synthesized by microwave sintered method

    Science.gov (United States)

    Yang, Qinghui; Zhang, Huaiwu; Wen, Qiye; Liu, Yingli; Yang, Xuwen

    2016-05-01

    In this paper, a series of polycrystalline ferrite samples were prepared with the composition of Zn0.1Li0.525-xTi0.15MgxFe2.225-0.5xO4 (LiZn) (x=0, 0.05, 0.10, 0.15 and 0.20) using both microwave sintering (MS) and conventional sintering (CS) technologies, respectively. The sintering time and temperature were 22 hours and 1000°C for the CS process, and 2 hours and 880°C for the MS process. Experiments showed that the MS treated LiZn ferrites exhibited more excellent magnetic properties and denser, more uniform micro-structures comparing with the ones treated by CS method. For the LiZn ferrite (x=0.1) sintered at 880°C using MS, the saturation magnetic induction (Bs) is 242.3 mT, the coercive force (Hc) is 135 A/m, the square ratio (Br/Bs) is 0.87 and the ferromagnetic resonance line-width (Δ H) is 143.2 Oe. These results represented very good properties for an X-band phase shifter material and indicated that the MS method is a potentially important technique for fabricating low temperature co-fired ceramics (LTCC).

  3. Magnetic properties of lithium zinc ferrites synthesized by microwave sintered method

    Directory of Open Access Journals (Sweden)

    Qinghui Yang

    2016-05-01

    Full Text Available In this paper, a series of polycrystalline ferrite samples were prepared with the composition of Zn0.1Li0.525-xTi0.15MgxFe2.225-0.5xO4 (LiZn (x=0, 0.05, 0.10, 0.15 and 0.20 using both microwave sintering (MS and conventional sintering (CS technologies, respectively. The sintering time and temperature were 22 hours and 1000°C for the CS process, and 2 hours and 880°C for the MS process. Experiments showed that the MS treated LiZn ferrites exhibited more excellent magnetic properties and denser, more uniform micro-structures comparing with the ones treated by CS method. For the LiZn ferrite (x=0.1 sintered at 880°C using MS, the saturation magnetic induction (Bs is 242.3 mT, the coercive force (Hc is 135 A/m, the square ratio (Br/Bs is 0.87 and the ferromagnetic resonance line-width (Δ H is 143.2 Oe. These results represented very good properties for an X-band phase shifter material and indicated that the MS method is a potentially important technique for fabricating low temperature co-fired ceramics (LTCC.

  4. Modifying bone scaffold architecture in vivo with permanent magnets to facilitate fixation of magnetic scaffolds.

    Science.gov (United States)

    Panseri, S; Russo, A; Sartori, M; Giavaresi, G; Sandri, M; Fini, M; Maltarello, M C; Shelyakova, T; Ortolani, A; Visani, A; Dediu, V; Tampieri, A; Marcacci, M

    2013-10-01

    The fundamental elements of tissue regeneration are cells, biochemical signals and the three-dimensional microenvironment. In the described approach, biomineralized-collagen biomaterial functions as a scaffold and provides biochemical stimuli for tissue regeneration. In addition superparamagnetic nanoparticles were used to magnetize the biomaterials with direct nucleation on collagen fibres or impregnation techniques. Minimally invasive surgery was performed on 12 rabbits to implant cylindrical NdFeB magnets in close proximity to magnetic scaffolds within the lateral condyles of the distal femoral epiphyses. Under this static magnetic field we demonstrated, for the first time in vivo, that the ability to modify the scaffold architecture could influence tissue regeneration obtaining a well-ordered tissue. Moreover, the association between NdFeB magnet and magnetic scaffolds represents a potential technique to ensure scaffold fixation avoiding micromotion at the tissue/biomaterial interface.

  5. Material Characterization of Strontium Ferrite Powders for Producing Sintered Magnets by Ceramic Injection Molding (MagnetPIM

    Directory of Open Access Journals (Sweden)

    Dietmar Drummer

    2014-01-01

    Full Text Available For this study, different strontium ferrite powders were mixed with a filling ratio of about 60 vol% in a binder system and formed into green compacts. During the process of injection molding, a magnetic field was generated in the tool via a magnetic coil, which enables magnetization and orientation of the ceramic particles. All powders were successfully processed by MagnetPIM. The investigations identified that it is impossible to extrapolate from the magnetic properties of a green compact to the magnetic properties of a sintered part. It became obvious, though, that, when producing very strong magnetic parts by MagnetPIM, the best results can be obtained by using powders with small particle sizes.

  6. Enduring Attraction: America’s Dependence On and Need to Secure Its Supply of Permanent Magnets

    Science.gov (United States)

    2012-10-01

    high technology businesses, especially the defense industry. They combine with other elements (specifically iron, boron, and cobalt ) to make...exceptional permanent magnets. Samarium- cobalt (SmCo) magnets have the highest known resistance to demagnetization.13 This capability, meaning the magnet...an equal mass of traditional ferrite magnet, an NdFeB magnet has over 10 times the magnetic energy product.14 Accordingly, a much smaller amount of

  7. Identification and recovery of rare-earth permanent magnets from waste electrical and electronic equipment.

    Science.gov (United States)

    Lixandru, A; Venkatesan, P; Jönsson, C; Poenaru, I; Hall, B; Yang, Y; Walton, A; Güth, K; Gauß, R; Gutfleisch, O

    2017-10-01

    Nd-Fe-B permanent magnets are a strategic material for a number of emerging technologies. They are a key component in the most energy efficient electric motors and generators, thus, they are vital for energy technologies, industrial applications and automation, and future forms of mobility. Rare earth elements (REEs) such as neodymium, dysprosium and praseodymium are also found in waste electrical and electronic equipment (WEEE) in volumes that grow with the technological evolution, and are marked as critical elements by the European Commission due to their high economic importance combined with significant supply risks. Recycling could be a good approach to compensate for the lack of rare earths (REs) on the market. However, less than 1% of REs are currently being recycled, mainly because of non-existing collection logistics, lack of information about the quantity of RE materials available for recycling and recycling-unfriendly product designs. To improve these lack of information, different waste streams of electrical and electronic equipment from an industrial recycling plant were analyzed in order to localize, identify and collect RE permanent magnets of the Nd-Fe-B type. This particular type of magnets were mainly found in hard disk drives (HDDs) from laptops and desktop computers, as well as in loudspeakers from compact products such as flat screen TVs, PC screens, and laptops. Since HDDs have been investigated thoroughly by many authors, this study focusses on other potential Nd-Fe-B resources in electronic waste. The study includes a systematic survey of the chemical composition of the Nd-Fe-B magnets found in the selected waste streams, which illustrates the evolution of the Nd-Fe-B alloys over the years. The study also provides an overview over the types of magnets integrated in different waste electric and electronic equipment. Copyright © 2017 Elsevier Ltd. All rights reserved.

  8. NdFeB永磁轨道上方YBaCuO块材的悬浮稳定性与场冷位置间关系%DEPENDENCE OF LEVITATION STABILITY OF THE YBaCuO BULK ABOVE A NdFeB GUIDEWAY ON FIELD-COOLED POSITION

    Institute of Scientific and Technical Information of China (English)

    郑珺; 王晓融; 王家素

    2005-01-01

    如何获得稳定悬浮是高温超导磁悬浮系统的一个重大问题.高温超导体在外磁场中所受的悬浮力和导向力是两个衡量系统悬浮稳定性的重要参数.本文实验研究了场冷情况下NdFeB永磁轨道上方YBaCuO块材在竖直运动和水平运动时所受悬浮力和导向力的情况,并且根据Bean模型开发了数值计算程序用于悬浮力和导向力的计算分析.不同竖直场冷高度下计算值和实验值获得了较好的一致性.实验结果和计算结果都显示出永磁轨道场中高温超导体所受的两个力与其场冷历史有着密切的关系,也就是说超导体的悬浮稳定性受场冷历史影响程度较大.不同的竖直场冷高度,其最大悬浮力的变化趋势和最大导向力的变化趋势相反.较小的水平场冷位置导致了较大的导向力和较大的磁滞.根据上述结果,为了获得较优的悬浮稳定性,本文推荐了可行的场冷高度范围和有效的高温超导体组合方式.%For the high temperature superconductor (HTS) Maglev system, it is a key problem to realize stable levitation. Levitation force and guidance force of HTS bulks in applied field are two primary parameters. These two forces of YBaCuO HTS bulk above a NdFeB permanent magnetic guideway (PMG) is investigated in the field-cooled (FC). And codes were developed based on the Bean model to calculate these two forces. At different vertical FC positions, the calculation agrees with the experiments well. The results suggest that both forces are also strongly dependent on the HTS cooling history over the PMG, that is to say, HTS cooling history has great influence on levitation stability. For vertical FC positions, the trend of the maximum levitation force is contrary to that of the maximum guidance force. For smaller horizontal FC positions, the guidance force is larger and the hysteresis is stronger. An avail FCH and an effective bulks array mode are also proposed for better

  9. Method for forming permanent magnets with different polarities for use in microelectromechanical devices

    Science.gov (United States)

    Roesler, Alexander W.; Christenson, Todd R.

    2007-04-24

    Methods are provided for forming a plurality of permanent magnets with two different north-south magnetic pole alignments for use in microelectromechanical (MEM) devices. These methods are based on initially magnetizing the permanent magnets all in the same direction, and then utilizing a combination of heating and a magnetic field to switch the polarity of a portion of the permanent magnets while not switching the remaining permanent magnets. The permanent magnets, in some instances, can all have the same rare-earth composition (e.g. NdFeB) or can be formed of two different rare-earth materials (e.g. NdFeB and SmCo). The methods can be used to form a plurality of permanent magnets side-by-side on or within a substrate with an alternating polarity, or to form a two-dimensional array of permanent magnets in which the polarity of every other row of the array is alternated.

  10. Magnetic domain structures of precipitation-hardened SmCo 2:17-type sintered magnets: Heat treatment effect

    Institute of Scientific and Technical Information of China (English)

    Li Xiu-Mei; Fang Yi-Kun; Guo Zhao-Hui; Liu Tao; Guo Yong-Quan; Li Wei; Han Bao-Shan

    2008-01-01

    The typical magnetic domains of Sm(CobalFe0.25Cu0.07Zr0.02)7.4 magnets quenched through various heat-treatment steps have been revealed by using magnetic force microscopy (MFM). For the specimens in which the nominal c-axis is perpendicular to the imaging plane, the domain configurations change from plate-like for the as-sintered mag-net to corrugation and spike-like for the homogenized one, and then to a coarse and finally to a finer domain structure when isothermally aged at 830℃ and then annealed at 400℃. However, only plate-like domains can be detected on the surfaces with the nominal c-axis parallel to the imaging plane. The finer domain (so-called interaction domain) is a characteristic magnetic domain pattern of the Sm-Co 2:17-type magnets with high coercivities. Domain walls in a zigzag shape are revealed by means of MFM in final bulk Sm-Co 2:17-type sintered magnets.

  11. The Behavior Of Asymmetric Frontal Couplings With Permanent Magnets In Magnetic Powder And High Temperature Environments

    Directory of Open Access Journals (Sweden)

    Ion DOBROTA

    2002-12-01

    Full Text Available The main purpose of this paper is the comparative analysis of the behavior of frontal couplings with Nd-Fe-B permanent magnets in difficult environments, specific to metallurgy – such as environments with magnetic powders and high temperature – in two constructive variants: symmetric couplings and asymmetric couplings (with divided poles. The results show the superior performance of asymmetric couplings under the given conditions

  12. Improved Electrical Insulation of Rare Earth Permanent Magnetic Materials With High Magnetic Properties

    Institute of Scientific and Technical Information of China (English)

    CHANG Ying; WANG Da-peng; LI Wei; PAN Wei; YU Xiao-jun; QI Min

    2009-01-01

    Rare earth permanent magnetic materials are typical electrical conductor, and their magnetic properties will decrease because of the eddy current effect, so it is difficult to keep them stable for a long enough time under a high frequency AC field. In the present study, as far as rare earth permanent magnets are concerned, for the first time, rare earth permanent magnets with strong electrical insulation and high magnetic performance have been obtained through experiments, and their properties are as follows:(1) Sm2TM17: Br=0.62 T, jHc=803.7 kA/m, (BH)m= The magnetic properties of Sm2TM17 and NdFeB are obviously higher than those of ferrite permanent magnet, and the electric insulating characteristics of Sm2TM17 and NdFeB applied have in fact been approximately the same as those of ferrite. Therefore, Sm2TM17 and NdFeB will possess the ability to take the place of ferrite under a certain high frequency AC electric field.

  13. Design of pH Measurement and Control System Using in Process of NdFeB Waste With Hydrochloric Acid%盐酸优溶法处理NdFeB废料pH测控系统的设计

    Institute of Scientific and Technical Information of China (English)

    周雄军; 逄启寿

    2014-01-01

    The leaching principle of NdFeB waste using hydrochloric acid is introduced .The pH controlling mathematical model for acid dissolving and neutralizating process are established based on leaching mechanism .The overall designing scheme of pH control system in leaching process is put forwarded .%介绍了盐酸优溶法处理NdFeB废料的原理。结合浸出机制,建立了酸溶、中和过程的pH控制数学模型,提出了浸出过程中pH控制系统的整体设计方案。

  14. Magnetizing of permanent magnets using HTS bulk magnets

    Science.gov (United States)

    Oka, Tetsuo; Muraya, Tomoki; Kawasaki, Nobutaka; Fukui, Satoshi; Ogawa, Jun; Sato, Takao; Terasawa, Toshihisa

    2012-01-01

    A demagnetized Nd-Fe-B permanent magnet was scanned just above the magnetic pole which contains the HTS bulk magnet generating a magnetic field of 3.27 T. The magnet sample was subsequently found to be fully magnetized in the open space of the static magnetic fields. We examined the magnetic field distributions when the magnetic poles were scanned twice to activate the magnet plate inversely with various overlap distances between the tracks of the bulk magnet. The magnetic field of the "rewritten" magnet reached the values of the magnetically saturated region of the material, showing steep gradients at the border of each magnetic pole. As a replacement for conventional pulse field magnetizing methods, this technique is proposed to expand the degree of freedom in the design of electromagnetic devices, and is proposed as a novel practical method for magnetizing rare-earth magnets, which have excellent magnetic performance and require intense fields of more than 3 T to be activated.

  15. Properties of Electroless Ni-Cu-P Plating Coating on Nd-Fe-B Permanent Magnets%烧结Nd-Fe-B永磁体化学镀Ni-Cu-P性能研究

    Institute of Scientific and Technical Information of China (English)

    于升学; 宋伟明; 邵光杰

    2001-01-01

    通过适当的预处理工艺,在烧结Nd-Fe-B永磁体表面直接实现化学镀Ni-Cu-P,不需要预镀处理.用X-射线衍射仪、扫描电镜分析了镀层的结构和表面形貌,测试了镀层的耐蚀性能和结合强度.结果表明,Nd-Fe-B永磁体经化学镀NiCu-P后,可以获得与基体结合良好、孔隙率低、耐蚀性高的镀层.

  16. Development of Electroless Plating of Ni-P for NdFeB Permanent Magnet Material%Nd-Fe-B永磁材料表面化学镀Ni-P工艺开发

    Institute of Scientific and Technical Information of China (English)

    鲁国强; 张文阳; 张峰; 朱静

    2007-01-01

    介绍了Nd-Fe-B表面化学镀Ni-P合金的工业化生产技术.采用封孔化学镀对Nd-Fe-B进行封孔和中性化学镀加厚阻断,再进行酸性高磷化学镀的三维化学镀镍方法,使基体表面镀覆一层均匀致密、无孔隙的镍磷镀层,从根本上解决了化学镀镀层与钕铁硼基体的结合力问题,从而提高了Nd-Fe-B材料的耐腐蚀性能.

  17. Technological Study of Electroless Ni-Cu-P Alloy Plating on Nd-Fe-B Magnet%Nd-Fe-B永磁体化学镀Ni-Cu-P工艺研究

    Institute of Scientific and Technical Information of China (English)

    于升学; 杨雪梅; 杨洪生

    2002-01-01

    本文研究了烧结型Nd-Fe-B永磁体化学镀Ni-Cu-P的工艺过程,Nd-Fe-B永磁体经除油、封孔、出光后直接化学镀Ni-Cu-P合金,可以获得与基体结合良好、耐蚀性高的镀层.

  18. Direct current force sensing device based on compressive spring, permanent magnet, and coil-wound magnetostrictive/piezoelectric laminate.

    Science.gov (United States)

    Leung, Chung Ming; Or, Siu Wing; Ho, S L

    2013-12-01

    A force sensing device capable of sensing dc (or static) compressive forces is developed based on a NAS106N stainless steel compressive spring, a sintered NdFeB permanent magnet, and a coil-wound Tb(0.3)Dy(0.7)Fe(1.92)/Pb(Zr, Ti)O3 magnetostrictive∕piezoelectric laminate. The dc compressive force sensing in the device is evaluated theoretically and experimentally and is found to originate from a unique force-induced, position-dependent, current-driven dc magnetoelectric effect. The sensitivity of the device can be increased by increasing the spring constant of the compressive spring, the size of the permanent magnet, and/or the driving current for the coil-wound laminate. Devices of low-force (20 N) and high-force (200 N) types, showing high output voltages of 262 and 128 mV peak, respectively, are demonstrated at a low driving current of 100 mA peak by using different combinations of compressive spring and permanent magnet.

  19. Correlative multi-scale characterization of a fine grained Nd–Fe–B sintered magnet

    Energy Technology Data Exchange (ETDEWEB)

    Sasaki, T.T., E-mail: sasaki.taisuke@nims.go.jp [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Ohkubo, T.; Hono, K. [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Une, Y.; Sagawa, M. [Intermetallics Co., Ltd., 1-36 Goryo Ohara, Nishikyo-Ku, Kyoto 615-8245 (Japan)

    2013-09-15

    The Nd-rich phases in pressless processed fine grained Nd–Fe–B sintered magnets have been characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and three dimensional atom probe tomography (3DAP). The combination of the backscattered electron (BSE) and in-lens secondary electron (IL-SE) images in SEM led to an unambiguous identification of four types of Nd-rich phases, NdO{sub x}, Ia3{sup ¯} type phase, which is isostructural to Nd{sub 2}O{sub 3}, dhcp-Nd and Nd{sub 1}Fe{sub 4}B{sub 4}. In addition, the 3DAP analysis of thin Nd-rich grain boundary layer indicate that the coercivity has a close correlation with the chemistry of the grain boundary phase. - Highlights: ► Multi-scale characterization of Nd–Fe–B sintered magnet by SEM/TEM/3DAP. ► Phase/chemistry identification of Nd-rich phases at grain boundary triple junctions. ► Identification of micron-scale distribution of Nd-rich phases by IL-SE and BSE SEM. ► Correlative SEM/3DAP analysis from a specific thin grain boundary phase.

  20. Compression Molding and Novel Sintering Treatments for Alnico Type-8 Permanent Magnets in Near-Final Shape with Preferred Orientation

    Science.gov (United States)

    Kassen, Aaron G.; White, Emma M. H.; Tang, Wei; Hu, Liangfa; Palasyuk, Andriy; Zhou, Lin; Anderson, Iver E.

    2017-09-01

    Economic uncertainty in the rare earth (RE) permanent magnet marketplace, as well as in an expanding electric drive vehicle market that favors permanent magnet alternating current synchronous drive motors, motivated renewed research in RE-free permanent magnets like "alnico," an Al-Ni-Co-Fe alloy. Thus, high-pressure, gas-atomized isotropic type-8H pre-alloyed alnico powder was compression molded with a clean burn- out binder to near-final shape and sintered to density >99% of cast alnico 8 (full density of 7.3 g/cm3). To produce aligned sintered alnico magnets for improved energy product and magnetic remanence, uniaxial stress was attempted to promote controlled grain growth, avoiding directional solidification that provides alignment in alnico 9. Successful development of solid-state powder processing may enable anisotropically aligned alnico magnets with enhanced energy density to be mass-produced.

  1. Compression Molding and Novel Sintering Treatments for Alnico Type-8 Permanent Magnets in Near-Final Shape with Preferred Orientation

    Science.gov (United States)

    Kassen, Aaron G.; White, Emma M. H.; Tang, Wei; Hu, Liangfa; Palasyuk, Andriy; Zhou, Lin; Anderson, Iver E.

    2017-07-01

    Economic uncertainty in the rare earth (RE) permanent magnet marketplace, as well as in an expanding electric drive vehicle market that favors permanent magnet alternating current synchronous drive motors, motivated renewed research in RE-free permanent magnets like "alnico," an Al-Ni-Co-Fe alloy. Thus, high-pressure, gas-atomized isotropic type-8H pre-alloyed alnico powder was compression molded with a clean burn-out binder to near-final shape and sintered to density >99% of cast alnico 8 (full density of 7.3 g/cm3). To produce aligned sintered alnico magnets for improved energy product and magnetic remanence, uniaxial stress was attempted to promote controlled grain growth, avoiding directional solidification that provides alignment in alnico 9. Successful development of solid-state powder processing may enable anisotropically aligned alnico magnets with enhanced energy density to be mass-produced.

  2. Hydrogen absorption of NdDyFeCoNbCuB sintered magnets

    Institute of Scientific and Technical Information of China (English)

    LUO Jianjun; De Rango P; Fruchart D; MEI Jinna; HU Rui; LI Jinshan; ZHOU Lian

    2009-01-01

    Hydrogen absorption and desorption charactersfics for high coereivity NdDyFeCoNbCuB sintered bulk magnets were studied, by differential scanning calorimetry (DSC) measurement and hydrogenation kinetics measurement. The DSC measurements showed that hy-drogenation of Nd-rich phase occurred in the temperature range of 40-185 ℃, hydrogenation of the tetragonal (φ) phase in the temperature range of 185-220 ℃, as well as the disproportionation of the φ phase that occurred in a broad temperature range from around 500 to 800℃. The hydrogenation kinetics measurements indicated that hydrogen absorption of the bulk magnets at 50 ℃ absorbed more hydrogen than at 150 ℃, although this procedure was slower at 50 ℃ than at 150 ℃. This phenomenon was discussed by means of pres-sure-concentration-temperature (p-c-T) diagrams.

  3. Micro-magnetic particles frit for capillary electrochromatography.

    Science.gov (United States)

    Oguri, Shigeyuki; Oga, Chiari; Takeda, Haruna

    2007-07-20

    This paper presents a new method for making frit using soft-ferrite-based micro-magnetic particles (MMPs) in a micro-space, such as in a capillary tube. The MMPs-frit was made by injecting an aliquot of 10 microm (outer diameter; o.d.)-MMPs-suspension in methanol (ca. 1mg/ml) into a capillary tube (75 microm inner diameter (i.d.) x 375 microm o.d. x ca. 35 cm length) that was already sandwiched between a pair of cylindrical Neodium (Nd-Fe-B) magnets (1.5 mm o.d. x 1.5 mm height, 280 mT) at a position where the frit was made. The MMPs were trapped in the capillary tube as a frit due to the attraction of the magnets placed at surface on the capillary tube. With regard to durability, the frit was stable for methanol flow with a flow rate of 400 microl/min at room temperature. Using such a frit, a capillary column (20 cm long) was prepared by injecting a 5 microm (o.d.)-ODS-particle suspension in methanol (ca. 0.4 mg/microl) into the capillary tube. The MMPs-frits-ODS-packed column was stable for methanol for a flow pressure less than 20MPa. When comparing the present column with a conventional sintered-frits-ODS-packed column for the purposes of separating five kinds of biogenic amines by means of an on-column derivatization capillary electrochromatography (CEC), the performance of the MMPs-frits capillary column was almost equivalent to that of the sintered-frits-ODS-packed column.

  4. Additive Manufacturing of Near-net Shaped Permanent Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, M Parans [ORNL

    2016-07-26

    The technical objective of this technical collaboration phase I proposal is to fabricate near net-shaped permanent magnets using alloy powders utilizing direct metal deposition technologies at the ORNL MDF. Direct Manufacturing using the POM laser system was used to consolidate Nd2Fe14B (NdFeB) magnet powders into near net-shape parts efficiently and with virtually no wasted material as part of the feasibility study. We fabricated builds based on spherical NdFeB magnet particles. The results show that despite the ability to fabricate highly reactive materials in the laser deposition process, the magnetic coercivity and remanence of the NdFeB hard magnets is significantly reduced. X-ray powder diffraction in conjunction with electron microscopy showed that the material experienced a primary Nd2Fe17Bx solidification due to the undercooling effect (>60K). Consequently the presence of alpha iron phase resulted in deterioration of the build properties. Further optimization of the processing parameters is needed to maintain the Nd2Fe14B phase during fabrication.

  5. Spark plasma sintered Sm(2)Co(17)-FeCo nanocomposite permanent magnets synthesized by high energy ball milling.

    Science.gov (United States)

    Sreenivasulu, G; Gopalan, R; Chandrasekaran, V; Markandeyulu, G; Suresh, K G; Murty, B S

    2008-08-20

    Nanocomposite Sm(2)Co(17)-5 wt% FeCo magnets were synthesized by high energy ball milling followed by consolidation into bulk shape by the spark plasma sintering technique. The evolution of magnetic properties was systematically investigated in milled powders as well as in spark plasma sintered samples. A high energy product of 10.2 MGOe and the other magnetic properties of M(s) = 107 emu g(-1), M(r) = 59 emu g(-1), M(r)/M(s) = 0.55 and H(c) = 6.4 kOe were achieved in a 5 h milled and spark plasma sintered Sm(2)Co(17)-5 wt% FeCo nanocomposite magnet. The spark plasma sintering was carried out at 700 °C for 5 min with a pressure of 70 MPa. The nanocomposite showed a higher Curie temperature of 955 °C for the Sm(2)Co(17) phase in comparison to its bulk Curie temperature for the Sm(2)Co(17) phase (920 °C). This higher Curie temperature can improve the performance of the magnet at higher temperatures.

  6. EU FP7 EREAN training network offers (c)lean recycling solutions for rare-earth magnets

    OpenAIRE

    2015-01-01

    EREAN is the European Rare Earth Magnet Recycling Network which started its activities in September 2013. It trains 15 young researchers in the direct and indirect recycling of NdFeB permanent magnets. The innovative aspect of the EREAN project is that it addresses the whole materials loop from End-of-Life consumer goods to recycling and the production of new REE magnets, with an integrated life cycle assessment. As is highlighted by the European Rare Earths Competency Network (ERECON),...

  7. EU FP7 EREAN training network offers (c)lean recycling solutions for rare-earth magnets

    OpenAIRE

    Binnemans, Koen; Jones, Peter Tom

    2015-01-01

    EREAN is the European Rare Earth Magnet Recycling Network which started its activities in September 2013. It trains 15 young researchers in the direct and indirect recycling of NdFeB permanent magnets. The innovative aspect of the EREAN project is that it addresses the whole materials loop from End-of-Life consumer goods to recycling and the production of new REE magnets, with an integrated life cycle assessment. As is highlighted by the European Rare Earths Competency Network (ERECON),...

  8. Magnetic forces between arrays of cylindrical permanent magnets

    DEFF Research Database (Denmark)

    Vokoun, D.; Tomassetti, G.; Beleggia, Marco

    2011-01-01

    Permanent magnet arrays are often employed in a broad range of applications: actuators, sensors, drug targeting and delivery systems, fabrication of self-assembled particles, just to name a few. An estimate of the magnetic forces in play between arrays is required to control devices and fabrication...... procedures. Here, we introduce analytical expressions for calculating the attraction force between two arrays of cylindrical permanent magnets and compare the predictions with experimental data obtained from force measurements with NdFeB magnets. We show that the difference between predicted and measured...

  9. Magnetostatic interactions and forces between cylindrical permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Vokoun, David [Institute of Physics ASCR, v.v.i., Prague (Czech Republic)], E-mail: vokoun@fzu.cz; Beleggia, Marco [Institute for Materials Research, University of Leeds, Leeds LS2 9JT (United Kingdom); Heller, Ludek; Sittner, Petr [Institute of Physics ASCR, v.v.i., Prague (Czech Republic)

    2009-11-15

    Permanent magnets of various shapes are often utilized in magnetic actuators, sensors or releasable magnetic fasteners. Knowledge of the magnetic force is required to control devices reliably. Here, we introduce an analytical expression for calculating the attraction force between two cylindrical permanent magnets on the assumption of uniform magnetization. Although the assumption is not fulfilled exactly in cylindrical magnets, we obtain a very good agreement between the calculated and measured forces between two identical cylindrical magnets and within an array of NdFeB cylindrical magnets.

  10. Magnetostatic interactions and forces between cylindrical permanent magnets

    Science.gov (United States)

    Vokoun, David; Beleggia, Marco; Heller, Luděk; Šittner, Petr

    2009-11-01

    Permanent magnets of various shapes are often utilized in magnetic actuators, sensors or releasable magnetic fasteners. Knowledge of the magnetic force is required to control devices reliably. Here, we introduce an analytical expression for calculating the attraction force between two cylindrical permanent magnets on the assumption of uniform magnetization. Although the assumption is not fulfilled exactly in cylindrical magnets, we obtain a very good agreement between the calculated and measured forces between two identical cylindrical magnets and within an array of NdFeB cylindrical magnets.

  11. Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

    Directory of Open Access Journals (Sweden)

    Inès M. M. M. Ponsot

    2014-07-01

    Full Text Available Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low temperatures (900–1000 °C, whereas glass/slag interactions resulted in the formation of magnetite crystals, providing ferrimagnetism. Such behavior could be exploited for applying the obtained glass ceramics as induction heating plates, according to preliminary tests (showing the rapid heating of selected samples, even above 200 °C. The chemical durability and safety of the obtained glass ceramics were assessed by both leaching tests and cytotoxicity tests.

  12. Magnetic Glass Ceramics by Sintering of Borosilicate Glass and Inorganic Waste

    Science.gov (United States)

    Ponsot, Inès M. M. M.; Pontikes, Yiannis; Baldi, Giovanni; Chinnam, Rama K.; Detsch, Rainer; Boccaccini, Aldo R.; Bernardo, Enrico

    2014-01-01

    Ceramics and glass ceramics based on industrial waste have been widely recognized as competitive products for building applications; however, there is a great potential for such materials with novel functionalities. In this paper, we discuss the development of magnetic sintered glass ceramics based on two iron-rich slags, coming from non-ferrous metallurgy and recycled borosilicate glass. The substantial viscous flow of the glass led to dense products for rapid treatments at relatively low temperatures (900–1000 °C), whereas glass/slag interactions resulted in the formation of magnetite crystals, providing ferrimagnetism. Such behavior could be exploited for applying the obtained glass ceramics as induction heating plates, according to preliminary tests (showing the rapid heating of selected samples, even above 200 °C). The chemical durability and safety of the obtained glass ceramics were assessed by both leaching tests and cytotoxicity tests. PMID:28788146

  13. Hot-press sintering of MA Fe-based nanocrystalline/amorphous soft magnetic powder

    Institute of Scientific and Technical Information of China (English)

    卢斌; 易丹青; 严彪; 殷俊林; 刘会群; 吴标理; 陈小丽

    2004-01-01

    Microstructures and magnetic properties of Fe84 Nb7 B9, Fe80 Ti8 B12 and Fe32 Ni36 (Nb/Ⅴ) 7 Si8 B17 powders and their bulk alloys prepared by mechanical alloying(MA) method and hot-press sintering were studied. The results show that: 1) After MA for 20 h, nanocrystalline bcc single phase supersaturated solid solution forms in Fe84-Nb7 B9 and Fe8o Ti8 B12 alloys, amorphous structure forms in Fe32 Ni36 Nb7 Si8 B17 alloy, duplex microstructure composed of nanocrystalline γ-(FeNi) supersaturated solid solution and trace content of Fe2B phase forms in Fe32 Ni36-V7 Si8 B17 alloy. 2) The decomposition process of supersaturated solid solution phases in Fe84 Nb7 B9 and Fe80 Ti8 B12alloys happens at 710 -780 ℃, crystallization reaction in Fe32 Ni36 Nb7 Si8 B17 alloy happens at 530 ℃ (the temperature of peak value) and residual amorphous crystallized further happens at 760 ℃ (the temperature of peak value), phase decomposition process of supersaturated solid solution at 780 ℃ (the temperature of peak value) and crystallization reaction at 431 ℃ (the temperature of peak value) happens in Fe32 Ni36 V7Si8B17 alloy. 3) under 900 ℃, 30 MPa,0.5 h hot-press sintering conditions, bulk alloys with high relative density(94.7%- 95.8%) can be obtained. Except that the grain size of Fe84 Nb7B9 bulk alloy is large, superfine grains (grain size 50 - 200 nm) are obtained in other alloys. Except that single phase microstructure is obtained in Fe80 Ti8B12 bulk alloy, multi-phase microstructures are obtained in other alloys. 4) The magnetic properties of Fe80 Ti8 B12 bulk alloy(Bs = 1.74 T, Hc = 4.35 kA/m) are significantly superior to those of other bulk alloys, which is related to the different phases of nanocrystalline or amorphous powder formed during hot-press sintering process and grain size.

  14. Design and construction of permanent magnetic gears

    OpenAIRE

    Jørgensen, Frank Thorleif

    2010-01-01

    This thesis deals with design and development of permanent magnetic gears. The goal of this thesis is to develop knowledge and calculation software for magnetic gears. They use strong NdFeB permanent magnets and a new magnetic gear technology, which will be a serious alternative to classical mechanical gears. The new magnetic gear will have a high torque density1 relationship –high efficiency and are maintenance free. In this project was manufactured two test gears which is tested and verifie...

  15. Structural, magnetic and electrical characterization of Cd-substituted Mg ferrites synthesized by double sintering technique

    Energy Technology Data Exchange (ETDEWEB)

    Zahir, R. [Department of Physics, Chittagong University of Engineering and Technology, Chittagong 4349 (Bangladesh); Chowdhury, F.-U.Z, E-mail: faruque@cuet.ac.bd [Department of Physics, Chittagong University of Engineering and Technology, Chittagong 4349 (Bangladesh); Uddin, M.M. [Department of Physics, Chittagong University of Engineering and Technology, Chittagong 4349 (Bangladesh); Hakim, M.A. [Materials Science Division, Atomic Energy Center, Dhaka 1000 (Bangladesh)

    2016-07-15

    Cd-substituted Mg ferrites with compositional formula Mg{sub 1−x}Cd{sub x}Fe{sub 2}O{sub 4} with 0.1≤x≤0.6 in the steps of 0.1 have been synthesized by double sintering ceramic technique. The X-ray diffraction analysis has revealed that the samples crystallize in a single phase cubic spinel structure. The lattice parameter has increased with increasing Cd content in conformity with Vegard's law. The study of scanning electron microscopy has revealed that Cd substitution has increased the particle size of the ferrites increases from ~2.2 to 9.2 µm. Some probable interpretations based on literature have been discussed. The increase in particle size with increasing of Cd content has consequently resulted in the initial permeability. The Curie temperature has decreased linearly with increasing Cd content which pointed out the weakening of A-B exchange interaction. The spectra of quality factor have showed a steady bandwidth of 0.1–8 MHz, this finding makes the ferrite system suitable for broadband pulse transformer. The variation of electrical resistivity (DC and AC) has been explained on the basis of electron hopping between Fe{sup 2+}and Fe{sup 3+}. - Highlights: • Synthesis of Cd-substituted Mg ferrites by double sintering ceramic technique. • Studies of Cd substitution on the structural and magnetic properties of Mg Ferrites. • The Curie temperature decreases linearly with increasing Cd concentration. • Due to the conduction of hopping of charge carriers DC resistivity decreases.

  16. Microstructure and magnetic properties of low-temperature sintered CoTi-substituted barium ferrite for LTCC application

    Science.gov (United States)

    Chen, Daming; Liu, Yingli; Li, Yuanxun; Zhong, Wenguo; Zhang, Huaiwu

    2011-11-01

    In this article, the influences of the BaCu(B 2O 5) (BCB) additive on sintering behavior, structure and magnetic properties of iron deficient M-type barium ferrite Ba(CoTi) xFe 11.8-2 xO 19 (BaM) have been investigated. It is found that the maximum sintered densities of BaM change from 86% to 94% as the BCB content varies from 1 to 4 wt%. Single-phase BaM can be detected by the XRD analysis in the sample with 3 wt% BCB sintered at 900 °C, and the microstructure is hexagonal platelets with few intragranular pores. This is attributed to the formation of the BCB liquid phase. Meanwhile, the experimental results illuminate that the CoTi ions prefer to occupy the 4f2 and 2b sites and the magnetic properties depend on the amount of CoTi-substitution. In addition, the chemical compatibility between BaM and silver paste is also investigated; it can be seen that BaM is co-fired well with the silver paste and no other second phase is observed. Especially, the 3 wt% BCB-added Ba(CoTi) 0.9Fe 11O 19 sintered at 900 °C has good properties with the sintered density of 4.9 g/cm 3, saturation magnetization of 49.7 emu/g and coercivity of 656.6 Oe. These results indicate that it is cost effective in the production of Low Temperature Co-fired Ceramics (LTCC) multilayer devices.

  17. Calculation of the magnetic properties of pseudo-ternary R2M14B intermetallic compounds (R = rare earth, M = Fe, Co

    Directory of Open Access Journals (Sweden)

    Gabriel Gómez Eslava

    2016-06-01

    Full Text Available The extrinsic properties of NdFeB-based magnets can be tuned through partial substitution of Nd by another rare-earth element and Fe by Co, as such substitution leads to a modification in the intrinsic properties of the main phase. Optimisation of a magnet's composition through trial and error is time consuming and not straightforward, since the interplay existing between magnetocrystalline anisotropy and coercivity is not completely understood. In this paper we present a model to calculate the intrinsic magnetic properties of pseudo-ternary Nd2Fe14B-based compounds. As concrete examples, which are relevant for the optimisation of NdFeB-based high-performance magnets used in (hybrid electric vehicles and wind turbines, we consider partial substitution of Nd by Dy or Tb, and Fe by Co.

  18. Effect of Sintering Temperature to Physical, Magnetic Properties and Crystal Structure on Permanent Magnet BaFe12O19 Prepared From Mill Scale

    Science.gov (United States)

    Ramlan; Muljadi; Sardjono, Priyo; Gulo, Fakhili; Setiabudidaya, Dedi

    2017-07-01

    Permanent magnet of Barium hexa Ferrite with formula BaFe12O19 has been made by metallurgy powder method from raw materials : Barium carbonate (BaCO3 E-merck) and Iron Oxide (Fe2O3 from mill scale). Both of raw materials have been mixed with stoichiometry composition by using a ball mill for 24 hours. The fine powder obtained from milling process was formed by using a hydraulic press at pressure 50 MPa and continued with sintering process. The sintering temperature was varied : 1150°C, 1200°C, 1250°C and 1300°C with holding time for 1 hour. The sintered samples were characterized such as : physical properties (bulk density, porosity and shrinkage), magnetic properties (flux density, remanence, coercivity and magnetic saturation) by using VSM and crystal structure by using XRD. According characterization results show that the crystal structure of BaFe12O19 does not change after sintering process, but the grain size tends to increase. The optimum condition is achieved at temperature 1250°C, and at this condition, the sample has characterization such as : bulk density = 4.35 g/cm3, porosity = 1.03% and firing shrinkage = 11.63%, flux density = 681.1 Gauss, remanence (σr) = 20.78 emu/g, coercivity (Hc) = 2058 Oe and magnetic saturation (σs) 45.16 emu/g.

  19. Corrosion Protection of Nd-Fe Magnets via Phophatization, Silanization and Electrostatic Spraying with Organic Resin Composite Coatings

    Science.gov (United States)

    Ding, Xia; Li, Jingjie; Li, Musen; Ge, Shengsong; Wang, Xiuchun; Ding, Kaihong; Cui, Shengli; Sun, Yongcong

    2014-09-01

    Nd-Fe-B permanent magnets possess excellent properties. However, they are highly sensitive to the attack of corrosive environment. The aim of this work is to improve the corrosion resistance of the magnets by phosphatization, silanization, and electrostatic spraying with organic resin composite coatings. Field emission scanning electron microscope (FE-SEM) and energy dispersive spectrometer (EDS) tests showed that uniform phosphate conversion coatings and spray layers were formed on the surface of the Nd-Fe-B magnets. Neutral salt spray tests exhibited that, after treated by either phosphating, silanization or electrostatic spraying, the protectiveness of Nd-Fe-B alloys was apparently increased. And corrosion performance of magnets treated with silane only was slightly inferior to those of phosphatized ones. However, significant improvement in corrosion protection was achieved after two-step treatments, i.e. by top-coating spray layer with phosphate or silane films underneath. Grid test indicated that the phosphate and silane coating were strongly attached to the substrate while silane film was slightly weaker than the phosphate-treated ones. Magnetic property analysis revealed phosphatization, silanization, and electrostatic spraying caused decrease in magnetism, but silanization had the relatively smaller effect.

  20. The low magnetic field properties of superconducting bulk yttrium barium copper oxide - Sintered versus partially melted material

    Science.gov (United States)

    Hein, R. A.; Hojaji, H.; Barkatt, A.; Shafii, H.; Michael, K. A.; Thorpe, A. N.; Ware, M. F.; Alterescu, S.

    1989-01-01

    A comparison of the low magnetic field properties of sintered (990 C) and partially melted samples (1050 C) has been performed. Changes in the microstructure produced by recrystallization from the melt result in a significant increase in flux pinning at 77 K. Low-frequency (10-100 Hz), low-ac magnetic-field (0.01-9.0 Oe) ac susceptibility data show that gross changes in the loss component accompany the observed changes in microstructure. The effects of applied dc magnetic fields (10-220 Oe) on the ac responses of these microstructures have also been probed.

  1. Main Problems Faced by Chinese RE Permanent Magnetic Industry

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Under over 50 years' development, Chinese rare earth magnetic industry developed into the global AINiCo, ferrite permanent magnets and NdFeB magnets manufacturing center, and average consumption of magnets per person in China increased to 1.026 tons in 2003 from 0.217 ton in 1990. Although China has been the large producing country of rare earth permanent magnetic materials, to be the strongest one, there are many problems to solve. Main Problems Faced By Chinese Permanent Magnet Industry

  2. A study of high-energy milling for the production of sintered PrFeB magnets

    Directory of Open Access Journals (Sweden)

    Elio Alberto Périgo

    2007-09-01

    Full Text Available Sintered Pr16Fe76B8 magnets have been produced using the hydrogen decrepitation (HD process and high-energy planetary ball milling. Investigations have been carried out to evaluate the influence of the milling speed and time. The best magnetic properties obtained were Br = (1020 ± 20 mT, µ0iHc = (1420 ± 30 mT and (BHmax/= (200 ± 4 kJm-3, for a magnet prepared with the alloy milled at 200 rpm for 4.5 ks. Magnets prepared from this powder exhibited a superior intrinsic coercivity compared to that of magnets produced using low-energy ball milling. However, the remanence and energy product of the latter were somewhat lower. An important feature was the dramatic reduction in the processing time (about 90%. Microstructural observation have shown that increasing the milling time and keeping constant the rotational mill speed caused an exponential grain size reduction in the sintered magnet. Increasing the milling speed also reduced the grain size and influenced both remanence and intrinsic coercivity.

  3. Sintering in Laser Sintering

    Science.gov (United States)

    Bourell, David L.

    2016-03-01

    Laser sintering is a popular additive manufacturing technology, particularly for service parts. Invented by C. Deckard in the mid-1980s, the approach of using a laser to densify a powder bed selectively has been extensively researched and has been applied to metals, ceramics, polymers and composites. In the traditional powder-metallurgical sense, sintering involves solid-state atomic transport resulting in neck formation and eventual densification in a powder mass. The use of the term "sintering" as a descriptive term for the powder-bed additive manufacturing process has been problematical to the technical community, because the predominant densification mechanism has been shown for most applications to be melting and reflow. The term has perpetuated as a name for the additive manufacturing process, at least for polymers. The technical term "sintering" is accurately associated with laser sintering insofar as powder pre-processing and part post-processing are concerned. It may also be used to describe formation of "part cake". This paper describes the circumstances surrounding the coining of the term, "laser sintering" and provides some examples of how sintering is used in pre- and post-processing.

  4. The Influence Of The Temperature Of Liquid Nitrogen On The Physical Properties Of Powder Magnetic Composites

    Directory of Open Access Journals (Sweden)

    Kapelski D.

    2015-06-01

    Full Text Available The paper presents the physical properties of soft magnetic iron composites and Nd-Fe-B bonded permanent magnets measured at room temperature and at liquid nitrogen. The objective of research was a determination of influence of liquid nitrogen temperature on the magnetic properties, resistivity and mechanical properties of different powder magnetic materials. Research was carried out for three powder materials: soft magnetic, i.e. Somaloy 700, AncorLam and hard magnetic powder MQP-B used for production of bonded magnets. Composite specimens were prepared by compression moulding technology.

  5. Effects of underlayer materials and substrate temperatures on the structural and magnetic properties of Nd2Fe14B films

    Institute of Scientific and Technical Information of China (English)

    Ma Yun-Gui; Yang Zheng; M.Matsumoto; A.Morisako; S.Takei

    2004-01-01

    Thin films of Nd2Fe14B were fabricated on heated glass substrates by dc magnetron sputtering. Different material underlayers (Ta, Mo, or W) were used to examine the underlayer influence on the structural and magnetic properties of the NdFeB films. Deposited on a Ta buffer layer at 420℃, the 300 nm thick NdFeB films were shown to be isotropic.But when the substrate temperature Ts was elevated to 520℃, the Nd2Fe14B crystallites of (00l) plane were epitaxially grown on Ta (110) underlayer. In contrast, Mo (110) buffer layer could not induce any preferential orientation in NdFeB film irrespective of the substrate temperature or film thickness. The W buffer layer was found to be most effective for the nucleation of Nd2Fe14B crystallites with c-axis alignment perpendicular to the film plane when Ts < 490℃. But at Ts=490℃ the magnetic layer became isotropic. The maximum coercivity obtained was about 995 kA/m for the 100nm film deposited on W underlayer at 490℃. These variations were tentatively explained in terms of the lattice misfit between the underlayer and the magnetic layer, combined with the considerations of underlayer morphologies.

  6. Levitation force and magnetization in bulk and thin film high T{sub c} superconductors

    Energy Technology Data Exchange (ETDEWEB)

    Riise, A.B

    1998-04-01

    The authors present high-resolution measurements of the repulsive vertical force and its associated stiffness between a Nd-B-Fe magnet and a YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} superconductor in cylindrical geometry. The results are compared with theoretical predictions. The calculations are based on a model in which the superconductor is assumed to be either a sintered granular material or consisting of grains embedded in a nonactive matrix so that only intragranular currents are important. The critical state model is applied to each grain individually and closed form expressions for both vertical force F{sub z} and stiffness are obtained in a configuration with cylindrical symmetry. The model explains all features of the experimental results in a consistent way. A good quantitative agreement has been obtained using only three adjustable parameters. Several central aspects of the phenomenon of magnetic levitation with high-T{sub c} superconductors are presented. High-resolution measurements are made of the repulsive vertical force and its associated stiffness as well as the horizontal stabilizing force and the stiffness governing lateral vibrations. The results obtained at 77 K using a granular YBa{sub 2}Cu{sub 3}O{sub 7-{delta}} sample and Nd-Fe-B magnet in a rectangular levitation configuration are compared with theoretical predictions. The calculations, which are based on the critical state model with the assumption that it applies to the grins individually, give closed-form expressions for all the measured quantities. It is concluded that the present model explains all features of the observations in a consistent way. Using only three adjustable parameters a good agreement exists also at a quantitative level. Experimental studies and theoretical modelling of the levitation force on a permanent magnet placed above a superconducting thin film are offered. It is shown that measurements of the levitation force is a simple and precise method to determine the

  7. Review - Fabrication of crystal-oriented barium-bismuth titanate ceramics in high magnetic field and subsequent reaction sintering

    Directory of Open Access Journals (Sweden)

    Satoshi Tanaka, Yusuke Tomita, Ryoichi Furushima, Hiroyuki Shimizu, Yutaka Doshida and Keizo Uematsu

    2009-01-01

    Full Text Available High magnetic field was applied to fabricate novel lead-free piezoelectric ceramics with a textured structure. A compact of crystallographically oriented grains was prepared by dry forming in a high magnetic field from a mixed slurry of bismuth titanate and barium titanate powders. Bismuth titanate particles with a size of about 1 μ m were used as the host material. In the forming process, the slurry was poured into a mold and set in a magnetic field of 10 T until completely dried. Bismuth titanate particles were highly oriented in the slurry under the magnetic field. The dried powder compact consisted of highly oriented bismuth titanate particles and randomly oriented barium titanate particles. Barium bismuth titanate ceramics with a- and b-axis orientations were successfully produced from the dried compact by sintering at temperatures above 1100 ° C.

  8. Permanent magnet microstructures using dry-pressed magnetic powders

    Science.gov (United States)

    Oniku, Ololade D.; Bowers, Benjamin J.; Shetye, Sheetal B.; Wang, Naigang; Arnold, David P.

    2013-07-01

    This paper presents microfabrication methods and performance analysis of bonded powder permanent magnets targeting dimensions ranging from 10 µm to greater than 1 mm. For the structural definition and pattern transfer, a doctor blade technique is used to dry press magnetic powders into pre-etched cavities in a silicon substrate. The powders are secured in the cavities by one of the three methods: capping with a polyimide layer, thermal reflow of intermixed wax-binder particles, or conformal coating with a vapor-deposited parylene-C film. A systematic study of micromagnets fabricated using these methods is conducted using three different types of magnetic powders: 50 µm Nd-Fe-B, 5 µm Nd-Fe-B and 1 µm barium ferrite powder. The isotropic magnets are shown to exhibit intrinsic coercivities (Hci) as high as 720 kA m-1, remanences (Br) up to 0.5 T and maximum energy products (BHmax) up to 30 kJ m-3, depending on the magnetic powder used. Process compatibility experiments demonstrate the potential for the magnets to withstand typical microfabrication chemical exposure and thermal cycles, thereby facilitating their integration into more complex process flows. The remanences are also characterized at elevated temperatures to determine thermal sensitivities and maximum operating temperature ranges.

  9. Magnetically altered ethanol fermentation capacity of Saccharomyces cerevisiae

    Directory of Open Access Journals (Sweden)

    Galonja-Corghill Tamara

    2009-01-01

    Full Text Available We studied the effect of static magnetic fields on ethanol production by yeast Saccharomyces cerevisiae 424A (LNH-ST using sugar cane molasses during the fermentation in an enclosed bioreactor. Two static NdFeB magnets were attached to a cylindrical tube reactor with their opposite poles (north to south, creating 150 mT magnetic field inside the reactor. Comparable differences emerged between the results of these two experimental conditions. We found ethanol productivity to be 15% higher in the samples exposed to 150 mT magnetic field.

  10. Magnetic features of Fe-Cr-Co alloys with tailoring chromium content fabricated by spark plasma sintering

    Science.gov (United States)

    Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Ramazani, Mazaher

    2017-03-01

    Structural and magnetic characterization of Fe-Cr-Co alloys during milling, annealing and consolidation processes was the goal of this study. In this regards, different powder mixtures of Fe80-xCrxCo20 (15≤x≤35) were mechanically milled in a planetary ball mill and then were consolidated by spark plasma sintering (SPS). The produced samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). According to achieved results, the structure of as-milled samples in different compositions consists of single α phase solid solution with coercivity and saturation of magnetization in the range of 110-200 Oe and 150-220 emu/g, respectively. The magnetic properties of consolidated samples depend on the kinds of formed precipitates in microstructure and the maximum values of coercive force and saturation of magnetization obtained in Fe55Cr25Co20 magnetic (with single α phase) alloy were 107 Oe and Ms 172 emu/g, respectively. In fact, the formation of non-magnetic σ and γ phases has a destructive effect on magnetic properties of consolidated samples with higher Cr content. Since such magnet requires less cobalt, and contains similar magnetic feature with superior ductility compare to the AlNiCo 5, it could be considered as a promising candidate for employing instead of AlNiCo 5.

  11. Evaluation of magnetic loss in a YBa sub 2 Cu sub 3 O sub x superconductor

    CERN Document Server

    Konishi, H; Futamura, M

    2003-01-01

    We measured the magnetic force between a YBa sub 2 Cu sub 3 O sub x (YBCO) superconductor and a Nd-Fe-B magnet while reciprocating the superconductor under the magnet. The magnetic force showed a hysteretic characteristic against the displacement of the superconductor. Magnetic loss calculated from the hysteresis curve decreased as the drive frequency increased. A mechanical model was used to analyze the characteristics of the magnetic loss. By adding the contribution of viscous force and repined flux lines to the mechanical model, we obtained good agreement between the analytical and experimental results. (author)

  12. Magnetovisual method for monitoring thermal demagnetization of permanent magnets used in magnetostrictive actuators

    Institute of Scientific and Technical Information of China (English)

    J. Kaleta; P. Wiewiórski

    2014-01-01

    The design and measuring potential of the latest generation of the magnetic scanner called Magscanner-Maglab System (MMS) was presented. It enabled the fast acquisition of 3D signals from magnetic sensors and their visualization as digitalized mag-netic images. This system was used for monitoring of a thermal demagnetization process of permanent magnets. The original method and measurement devices were capable for examination of magnetic, mechanical and thermal defects in cylindrical rods made of NdFeB and non-rare earth components. Effectiveness of the method and device was tested for the reference demagnetized magnet dedicated for magnetostrictive actuators.

  13. CRADA/NFE-15-05779 Report: Fabrication of Large Area Printable Composite Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, M. Parans [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-29

    The technical objective of this technical collaboration phase I proposal was to fabricate large area NdFeB composite magnets at the Oak Ridge National Laboratory Manufacturing Demonstration Facility (ORNL MDF). The goal was to distribute domestically produced isotropic and highly anisotropic high energy density magnetic particles throughout the composite structure in order to enable site specific placement of magnetic phases and minimize the generated waste associated with permanent magnet manufacturing. Big area additive manufacturing (BAAM) and magnet composite fabrication methods were used in this study. BAAM was used to fabricate 65 vol % isotropic MQP NdFeB magnets in nylon polymer matrix. BAAM magnet cylinder was sliced to two magnetic arc-shaped braces. The density of the small BAAM magnet pieces reached 4.1 g/cm3, and the room temperature magnetic properties are: Intrinsic coercivity Hci = 8.8 kOe, Remanence Br = 4.2 kG, and energy product (BH)max = 3.7 MGOe. Also, 1.5” x 1.5” composite magnets with anisotropic MQA NdFeB magnet in a resin were also fabricated under magnetic field. The unaligned sample had a density of 3.75 g/cm3. However, aligned sample possessed a density of 4.27 g/cm3. The magnetic properties didn’t degrade during this process. This study provides a pathway for preparing composite magnets for various magnetic applications.

  14. Effect of sintering process on microstructure and magnetic properties of high frequency power ferrite

    Institute of Scientific and Technical Information of China (English)

    SUN Ke; LAN Zhongwen; CHEN Shengming; SUN Yueming; YU Zhong

    2006-01-01

    An oxide ceramic process was adopted to prepare high frequency manganese-zinc (MnZn) power ferrite. In combination with the microstructure analysis of material, the influences of sintering process on initial permeability (μi) and high frequency loss in unit volume (Pcv) of MnZn power ferrite were investigated. The results show that in order to obtain fine microstructure and high frequency properties, the preferable sintering temperature and atmosphere are 1230 ℃ and oxygen partial pressure ( PO2) of 4%, respectively.

  15. Towards high-performance permanent magnets without rare earths.

    Science.gov (United States)

    Kuz'min, M D; Skokov, K P; Jian, H; Radulov, I; Gutfleisch, O

    2014-02-12

    Achieving a very strong magnetic anisotropy in a 3d material is a difficult, but not an impossible task. It is difficult because there is no general recipe (necessary condition) for a strong anisotropy in a band magnet. Several strategies can be pursued in this situation. One of them is to re-examine the less studied 3d compounds, somewhat neglected since the discovery of the Nd-Fe-B magnets 30 years ago. As an example, a single crystal of (Fe0.7Co0.3)2B has been investigated in this work.

  16. Optimally segmented magnetic structures

    DEFF Research Database (Denmark)

    Insinga, Andrea Roberto; Bahl, Christian; Bjørk, Rasmus;

    ], or are applicable only to analytically solvable geometries[4]. In addition, some questions remained fundamentally unanswered, such as how to segment a given design into N uniformly magnetized pieces.Our method calculates the globally optimal shape and magnetization direction of each segment inside a certain......We present a semi-analytical algorithm for magnet design problems, which calculates the optimal way to subdivide a given design region into uniformly magnetized segments.The availability of powerful rare-earth magnetic materials such as Nd-Fe-B has broadened the range of applications of permanent...... designarea with an optional constraint on the total amount of magnetic material. The method can be applied to any objective functional which is linear respect to the field, and with any combination of linear materials. Being based on an analytical-optimization approach, the algorithm is not computationally...

  17. Nanomechanical mapping of bone tissue regenerated by magnetic scaffolds.

    Science.gov (United States)

    Bianchi, Michele; Boi, Marco; Sartori, Maria; Giavaresi, Gianluca; Lopomo, Nicola; Fini, Milena; Dediu, Alek; Tampieri, Anna; Marcacci, Maurilio; Russo, Alessandro

    2015-01-01

    Nanoindentation can provide new insights on the maturity stage of regenerating bone. The aim of the present study was the evaluation of the nanomechanical properties of newly-formed bone tissue at 4 weeks from the implantation of permanent magnets and magnetic scaffolds in the trabecular bone of rabbit femoral condyles. Three different groups have been investigated: MAG-A (NdFeB magnet + apatite/collagen scaffold with magnetic nanoparticles directly nucleated on the collagen fibers during scaffold synthesis); MAG-B (NdFeB magnet + apatite/collagen scaffold later infiltrated with magnetic nanoparticles) and MAG (NdFeB magnet). The mechanical properties of different-maturity bone tissues, i.e. newly-formed immature, newly-formed mature and native trabecular bone have been evaluated for the three groups. Contingent correlations between elastic modulus and hardness of immature, mature and native bone have been examined and discussed, as well as the efficacy of the adopted regeneration method in terms of "mechanical gap" between newly-formed and native bone tissue. The results showed that MAG-B group provided regenerated bone tissue with mechanical properties closer to that of native bone compared to MAG-A or MAG groups after 4 weeks from implantation. Further, whereas the mechanical properties of newly-formed immature and mature bone were found to be fairly good correlated, no correlation was detected between immature or mature bone and native bone. The reported results evidence the efficacy of nanoindentation tests for the investigation of the maturity of newly-formed bone not accessible through conventional analyses.

  18. Global use structures of the magnetic materials neodymium and dysprosium. A scenario-based analysis of the effect of the diffusion of electromobility on the demand for rare earths; Globale Verwendungsstrukturen der Magnetwerkstoffe Neodym und Dysprosium. Eine szenariobasierte Analyse der Auswirkung der Diffusion der Elektromobilitaet auf den Bedarf an Seltenen Erden

    Energy Technology Data Exchange (ETDEWEB)

    Gloeser-Chahoud, Simon; Kuehn, Andre; Tercero Espinoza, Luis

    2016-06-15

    Neodymium-iron-boron magnets (NdFeB) have experienced a significant demand as the most powerful permanent magnet in recent years, especially for the manufacture of compact electric servomotors with high efficiency and high power density, especially for mobile applications in hybrid traction motors and electric vehicles or for electric bikes. However, NdFeB magnets are also increasingly being used in general mechanical engineering (conveying and pumping systems, tools, air conditioning systems, lift motors, etc.), in the small electric motors of conventional passenger cars or in the generators of large wind power plants with permanent magnetic direct drive. Nevertheless, there is still high uncertainty in the use structures of NdFeB magnets and the contained rare earth elements neodymium and dysprosium. An effective instrument for increasing the market transparency and the understanding of complex anthropogenic material cycles is the dynamic material flow modeling. In the present work paper, this instrument is used for an in-depth analysis of the use structures of NdFeB magnets and the contained rare earths on a global scale. The dynamic modeling of product usage cycles reveals today's usage structures and quantifies future magnetic quantities in obsolete product flows. It could be shown that the magnets in today's scrap volume are mainly contained in obsolete electronics applications such as hard disks (HDD), CD and DVD drives, which makes the recycling hardly seem to be economical due to the small magnets and the high material spread, but in the foreseeable future with larger magnetic quantities from synchronous servomotors and generators can be expected, which significantly increases the recycling potential. In a further step, the effect of the diffusion of alternative drives in the automotive market on the dysprosium requirement is analyzed using a system dynamics model and possible adaptation mechanisms in the form of different substitution effects in

  19. Thermoelectric and magnetic properties of Yb{sub 2}MgSi{sub 2} prepared by spark plasma sintering method

    Energy Technology Data Exchange (ETDEWEB)

    Kubouchi, M.; Hayashi, K.; Miyazaki, Y. [Tohoku University, Department of Applied Physics, Graduate School of Engineering, Sendai (Japan)

    2016-08-15

    An intermediate-valence compound, Yb{sub 2}MgSi{sub 2}, has been prepared using a spark plasma sintering method. The magnetic susceptibility and thermoelectric properties of Yb{sub 2}MgSi{sub 2} are measured in the temperature range from 5 to 300 K. From the magnetic susceptibility results, Yb valence of the Yb{sub 2}MgSi{sub 2} is evaluated. As compared with YbAl{sub 3}, which is one of the promising thermoelectric materials that can be used at low temperatures, Yb{sub 2}MgSi{sub 2} exhibits a lower absolute value of Seebeck coefficient, higher electrical resistivity, and lower thermal conductivity over the measured temperature range. A maximum dimensionless figure of merit, ZT, of 0.0018 is achieved at around 200 K. (orig.)

  20. Neutron diffraction texture analysis for {alpha}-Al{sub 2}O{sub 3} oriented by high magnetic field and sintering

    Energy Technology Data Exchange (ETDEWEB)

    Terada, N; Suzuki, H S; Suzuki, T S; Kitazawa, H; Sakka, Y [National Institute for Materials Science, Tsukuba, Ibaraki 305-0047 (Japan); Kaneko, K; Metoki, N [Japan Atomic Energy Agency, Tokai, Ibaraki 319-1195 (Japan)], E-mail: TERADA.Noriki@nims.go.jp

    2009-05-21

    We have performed neutron diffraction experiments on highly oriented {alpha}-Al{sub 2}O{sub 3}, obtained by slip casting under a magnetic field and sintering. In order to investigate the magnetic field, B, and sintering temperature, T{sub sint}, dependence of the degree of alignment of the orientation, we used samples treated with systematically varied B up to 12 T and T{sub sint} up to 1600 deg. C. The degree of alignment of the magnetic easy axis (the hexagonal c-axis) is rapidly enhanced by sintering above 1200 deg. C, which is coincident with the temperature at which crystal grains start to grow. The angular distribution of the c-axis for the sample sintered at 1600 deg. C, obtained by {omega}-scan neutron diffraction profiles, is almost coincident with the probability distribution calculated for the particle size two times larger than that in the starting material. We discuss the orientation process mechanism with sintering in light of the results of this analysis.

  1. De Magnete et Meteorite: Cosmically Motivated Materials

    Energy Technology Data Exchange (ETDEWEB)

    Lewis, LH; Pinkerton, FE; Bordeaux, N; Mubarok, A; Poirier, E; Goldstein, JI; Skomski, R; Barmak, K

    2014-01-01

    Meteorites, likely the oldest source of magnetic material known to mankind, are attracting renewed interest in the science and engineering community. Worldwide focus is on tetrataenite, a uniaxial ferromagnetic compound with the tetragonal L1(0) crystal structure comprised of nominally equiatomic Fe-Ni that is found naturally in meteorites subjected to extraordinarily slow cooling rates, as low as 0.3 K per million years. Here, the favorable permanent magnetic properties of bulk tetrataenite derived from the meteorite NWA 6259 are quantified. The measured magnetization approaches that of Nd-Fe-B (1.42 T) and is coupled with substantial anisotropy (1.0-1.3 MJ/m(3)) that implies the prospect for realization of technologically useful coercivity. A highly robust temperature dependence of the technical magnetic properties at an elevated temperature (20-200 degrees C) is confirmed, with a measured temperature coefficient of coercivity of -0.005%/ K, over one hundred times smaller than that of Nd-Fe-B in the same temperature range. These results quantify the extrinsic magnetic behavior of chemically ordered tetrataenite and are technologically and industrially significant in the current context of global supply chain limitations of rare-earth metals required for present-day high-performance permanent magnets that enable operation of a myriad of advanced devices and machines.

  2. Magnetic properties of ferrite-titanate nanostructured composites synthesized by the polyol method and consolidated by spark plasma sintering

    Science.gov (United States)

    Acevedo, Ulises; Gaudisson, Thomas; Ortega-Zempoalteca, Raul; Nowak, Sophie; Ammar, Souad; Valenzuela, Raul

    2013-05-01

    Multiferroic systems formed by a mixing of a ferroelectric phase and a ferrimagnetic phase are receiving significant attention because of their wide possibilities for tailoring properties. In this work, the magnetic properties of the cobalt ferrite-barium titanate system were investigated on samples prepared by an original combination of synthesis methods. Cobalt ferrite and barium titanate nanoparticles were synthesized separately by hydrolysis of the metal acetates in a polyol method. Both materials were mixed in a 1:1 ratio and consolidated by spark plasma sintering at 500 °C for 5 min. A high density nanostructured ceramic was obtained with grains smaller than 100 nm and a density about 80% of the theoretical value. Magnetic hysteresis loops showed a hard magnet behavior, with a coercive field larger than cobalt ferrite alone prepared under the same conditions. δM reversible magnetization plots exhibited dipolar interactions with a maximum at the coercive field. These results are interpreted in terms of an efficient mixing of the components, which strongly decreases the magnetic percolation in the composite by separating ferrite grains by titanate grains.

  3. Bonded permanent magnets: Current status and future opportunities (invited)

    Science.gov (United States)

    Ormerod, John; Constantinides, Steve

    1997-04-01

    Permanent magnets play a vital role in modern society as a component in a wide range of devices utilized by many industries and consumers. In 1995, the world production of permanent magnets was estimated to be valued at 3.6 billion and growing at an annual rate of 12%. Bonded permanent magnets are the fastest growing segment of this market. Bonded magnet technology enables a wide variety of magnetic powders to be combined with several polymer and binder systems to produce magnetic components utilizing several processing options. In this article, we review the development of bonded magnet technology. The major classes of magnetic powders, binder systems, and processing technologies are described. Recent developments in magnetic material grades, e.g., anisotropic NdFeB, rare earth lean NdFeB, SmFe(N,C) are outlined. The current status of processing and binder options aimed at increasing the upper application temperature limit of these materials is highlighted. Finally, the improvements and future opportunities for bonded magnets are discussed.

  4. Improved Nonambipolar Electron Source Operation with Permanent Magnets

    Science.gov (United States)

    Gudmundson, Jesse; Hershkowitz, Noah

    2008-11-01

    The Nonambipolar Electron Source (NES) is a Radio Frequency (rf) plasma-based electron source that does not rely on electron emission at a cathode surface. All electrons are extracted at an electron sheath through a biased ring and all ions are lost radially to a biased Faraday shield. An electromagnet in the original NES has been replaced by a NdFeB permanent magnet array. A portion of the magnet array consists of a ring of radially aligned magnets followed by a ring of axially aligned magnets that produce a peak field of approximately 800 Gauss. Axial magnetic field strength at the extraction ring was increased using an additional ring of axially aligned magnets. Measurement of the magnetic field was in good agreement with field predicted by the FEMM (Finite Element Method Magnetics) code. Optimization of the single turn antenna and biased ring position in the magnetic field will be discussed. At least 15 A of electron current was extracted using a flow rate of 15 sccm Ar at 600 W of rf power at 13.56 MHz. For comparison, the original NES required 1200 W of power to achieve 15 A of extracted current. Compared to the previous coil design, the NdFeB magnets are lighter weight and require no power.

  5. Magnetic Field Analysis of Interior Composite-Rotor Controllable-Flux Permanent Magnet Synchronous Machine

    Institute of Scientific and Technical Information of China (English)

    CHEN Yiguang; PAN Wei; SHEN Yonghuan; TANG Renyuan

    2006-01-01

    Conventional permanent magnet synchronous machine(PMSM)has the problem of large stator copper loss and narrow speed range. To solve this problem, an interior composite-rotor controllable-flux PMSM adaptive to multi-polar is proposed. This machine has the characteristics of low stator copper loss and wide-speed operation. The half-radial-set and half-tangential-set permanent magnets(PMs)are NdFeB that has high remanent flux density and high coercive force. The tangential-set PMs are AlNiCo that has high remanent flux density and low coercive force. By applying the pulse of d-axis stator current id, the magnetized intensity and direction of AlNiCo can be controlled. The flux created by NdFeB is repelled to stator and air-gap PM-flux is intensified, or is partially bypassed by AlNiCo in the rotor, so the air-gap PM-flux is weakened. The internal magnetic field distribution in two ultra magnetized situations is analyzed by finite element method. The dimension of PMs and magnetic structure are demonstrated. Especially when the q-axis magnetic resistance is larger and the q-axis inductance is smaller, the result of flux-weakening is better and the influence of armature reaction on air-gap PM-flux is weakened.

  6. Effects of sintering process on the structural, magnetic and thermal properties of Ni{sub 0.92}Ca{sub 0.08}Fe{sub 2}O{sub 4} nanoferrite

    Energy Technology Data Exchange (ETDEWEB)

    Abosheiasha, H.F., E-mail: Hatem_Fouad@f-eng.tanta.edu.eg; Assar, S.T.

    2014-12-15

    Nanoparticles of Ni{sub 0.92}Ca{sub 0.08}Fe{sub 2}O{sub 4} ferrite was prepared by the citrate precursor method. The effect of sintering temperature and sintering time on the structural, magnetic, and thermal properties of the prepared samples were investigated by using x-ray diffraction (XRD) and transmission electron microscope (TEM), vibrating sample magnetometer (VSM), and photoacoustic (PA) technique, respectively. The grain size of the sintered samples estimated from the XRD and the TEM results inform that the increase in the particle size is more announced by increasing the sintering temperature than increasing the sintering time. The unexpected decrease of the saturation magnetization of the sintered samples is ascribed to the dominant effect of the cation distribution which is affected by the sintering process. The cation distribution of the present samples was obtained from the analysis of the magnetization measurements and XRD data. The increase of measured density and the decrease of porosity of the sintered samples as a result of the grain growth have the obvious effect of increasing their thermal diffusivity. - Highlights: • Nanoferrite of Ni{sub 0.92}Ca{sub 0.08}Fe{sub 2}O{sub 4} has been prepared by citrate precursor method. • Effect of sintering temperature and time on various properties of the sintered samples is studied. • The XRD patterns reveal that the sintered samples at higher than 400 °C have single phase structure. • Abnormal effect of both sintering temperature and time on saturation magnetization is explained. • The increase of thermal diffusivity with increasing sintering temperature and time is discussed.

  7. Functional Materials To Drive RE Consumption Market

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    1. RE Permanent Materials Chinese demand for RE permanent magnets increases at 20% per year. The output of sintered NdFeB magnets will reach 70,000 tons in 2010, 75% of the world total, with sales value of RMB $26 billion. 2. RE Catalyst Materials

  8. Characteristics of B2O3 and Fe added into BaFe12O19 permanent magnets prepared at different milling time and sintering temperature

    Science.gov (United States)

    Sebayang, Perdamean; Sari, Ayu Yuswita; Ginting, Delovita; Allan, Yola; Nasruddin M., N.; Sebayang, Kerista

    2016-02-01

    The objective of present work is to investigate the characteristic of BaFe12O19, B2O3-BaFe12O19 and Fe-BaFe12O19 magnets fabricated at different milling time and sintering temperature. The characteristic of perrmanen magnet BaFe12O19 with different content of B2O3 and Fe which was fabricated at different milling time and sintering temperature were investigated. The powder mixtures were prepared by dry and wet milling at various milling time. The powder were mixtured and prepared by dry and wet milling at various milling time. The mixture powder was then compacted by anisotropic with compressive pressure of 50 N/cm2. The green bodies were sinter at 1050, 1100, 1150 and 1200°C and hold for 1 h, separately. The density, magnetic flux density and B-H curve were measured by Archimedes principle, Gauss meter and Permagraph, respectively. The microstructure and phase composition characterization were performed by SEM and XRD. The results of this study are presented in this paper. It shows that addition of Fe (in wet milling) and B2O3 (in dry milling) respectively give a potential benefit to reduce the sintering temperature and improve the magnetic flux density of barium hexaferrite.

  9. Temperature dependence of magnetic behaviour in very fine grained, spark plasma sintered NiCuZn ferrites

    Energy Technology Data Exchange (ETDEWEB)

    Ahmadi, Behzad; Zehani, Karim; LoBue, Martino; Loyau, Vincent; Mazaleyrat, Frederic [SATIE, ENS Cachan, CNRS, UniverSud 61, avenue du President Wilson, F-94230 Cachan (France)

    2012-04-01

    Recently, using spark plasma sintering technique, a family of very fine grained, fully dense NiCuZn ferrites have been produced, which show constant permeability up to several 10 MHz. These ferrites can be used for filtering purposes in high frequency applications where a wide frequency band is required. In this paper, we study the magnetization processes taking place in these nano grained materials, in the frequency interval of 100 kHz to 5 MHz. Using a fluxmetric hysteresis graph, permeability, loss, and BH loops are measured at different temperatures, from -5 deg. C to 110 deg. C. Results are compared to the behavior of micrometric grain size ferrites, which are commonly used for power electronic and high frequency applications.

  10. High speed electric motors based on high performance novel soft magnets

    Science.gov (United States)

    Silveyra, J. M.; Leary, A. M.; DeGeorge, V.; Simizu, S.; McHenry, M. E.

    2014-05-01

    Novel Co-based soft magnetic materials are presented as a potential substitute for electrical steels in high speed motors for current industry applications. The low losses, high permeabilities, and good mechanical strength of these materials enable application in high rotational speed induction machines. Here, we present a finite element analysis of Parallel Path Magnetic Technology rotating motors constructed with both silicon steel and Co-based nanocomposite. The later achieved a 70% size reduction and an 83% reduction on NdFeB magnet volume with respect to a similar Si-steel design.

  11. Structural characteristics and magnetic properties of bulk nanocrystalline Fe_(84)Zr_2Nb_4B_(10) alloy prepared by mechanical alloying and spark plasma sintering consolidation

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    Magnetic properties of Fe84Zr2Nb4B10 sample were investigated. The sample was produced from nanocrystalline powders made by the mechanical alloying (MA) and consolidation using the spark plasma sintering (SPS) technique. Effects of milling time on phase transformation, structural characteristics, and magnetic properties of powders were examined by X-ray diffraction (XRD), scanning electron microscopy (SEM), and physical property measure system (PPMS), respectively. Results show that nanostructured α-Fe supe...

  12. The performance of bonded magnets used in the treatment of anterior open bite.

    Science.gov (United States)

    Noar, J H; Shell, N; Hunt, N P

    1996-05-01

    This investigation examined the magnetic flux and repulsive force of neodymium-iron-boron (Nd-Fe-B) magnets based on Nd2Fe14B with acrylic coatings in different orientations. The flux was measured with a Hall probe and the force measured by electronic scales with the magnets mounted on a laboratory jack. Results show that there were no magnetic losses after embedding the magnets in acrylic bite-blocks, although there were significant flux losses when the magnet blocks were directly heated. The alignment of the magnets over each other was of the utmost importance and significantly affected the repulsive force between the magnets. When the magnets were mounted in an articulator to simulate jaw movement, the force levels between the magnets was further reduced as a result of the effects of the rotation of the articulator. It is concluded that Nd-Fe-B type magnets embedded in acrylic can be used to give predictable repulsive forces in the mouth. The dramatic reduction in force levels when the magnets are not in optimal alignment, however, makes their effectiveness in aiding intrusion of teeth doubtful.

  13. Design and construction of permanent magnetic gears

    DEFF Research Database (Denmark)

    Jørgensen, Frank Thorleif

    This thesis deals with design and development of permanent magnetic gears. The goal of this thesis is to develop knowledge and calculation software for magnetic gears. They use strong NdFeB permanent magnets and a new magnetic gear technology, which will be a serious alternative to classical...... calculation models for determination of gear output torque from different magnetic gear types are analysed. These analytical calculations models are used together with optimisation tools in order to improve the performance of investigated magnetic gear types. Experimental test gears are designed to validate...... is searched and only a single reference [74] is found and that is why the combination of a cycloidal gear and a magnetic gear are considered as an innovative supplement to magnetic gear technology. A magnetic cycloidal gear is designed with a gearing of 1:21 and a calculated active torque density of 142 [Nm...

  14. Effects of Milling Atmosphere and Increasing Sintering Temperature on the Magnetic Properties of Nanocrystalline Ni0.36Zn0.64Fe2O4

    Directory of Open Access Journals (Sweden)

    Abdollah Hajalilou

    2015-01-01

    Full Text Available Nanocrystalline Ni0.36Zn0.64Fe2O4 was synthesized by milling a powder mixture of Zn, NiO, and Fe2O3 in a high-energy ball mill for 30 h under three different atmospheres of air, argon, and oxygen. After sintering the 30 h milled samples at 500°C, the XRD patterns suggested the formation of a single phase of Ni-Zn ferrite. The XRD results indicated the average crystallite sizes to be 15, 14, and 16 nm, respectively, for the 30 h milled samples in air, argon, and oxygen atmospheres sintered at 500°C. From the FeSEM micrographs, the average grain sizes of the mentioned samples were 83, 75, and 105 nm, respectively, which grew to 284, 243, and 302 nm after sintering to 900°C. A density of all the samples increased while a porosity decreased by elevating sintering temperature. The parallel evolution of changes in magnetic properties, due to microstructural variations with changes in the milling atmosphere and sintering temperature in the rage of 500–900°C with 100°C increments, is also studied in this work.

  15. Material Characterization of Strontium Ferrite Powders for Producing Sintered Magnets by Ceramic Injection Molding (MagnetPIM)

    OpenAIRE

    Dietmar Drummer; Susanne Messingschlager

    2014-01-01

    For this study, different strontium ferrite powders were mixed with a filling ratio of about 60 vol% in a binder system and formed into green compacts. During the process of injection molding, a magnetic field was generated in the tool via a magnetic coil, which enables magnetization and orientation of the ceramic particles. All powders were successfully processed by MagnetPIM. The investigations identified that it is impossible to extrapolate from the magnetic properties of a green compact t...

  16. Structural and magnetic studies of La{sub 2}BMnO{sub 6} (B=Ni and Co) nanoparticles prepared by microwave sintering approach

    Energy Technology Data Exchange (ETDEWEB)

    Reddy, M. Penchal, E-mail: drlpenchal@gmail.com [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Shakoor, R.A., E-mail: shakoor@qu.edu.qa [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Mohamed, A.M.A. [Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University, Suez 43721 (Egypt)

    2016-07-01

    Double perovskite La{sub 2}BMnO{sub 6} (B=Ni and Co) nanoparticles were successfully synthesized by microwave sintering approach (MWS). The crystal structure properties of LBMO nanoparticles were systematically investigated using X-ray diffraction (XRD), Fourier transform infrared (FTIR) and X-ray photoelectron spectroscopies (XPS). The morphological characteristic features were examined by TEM and SEM images. Magnetization measurements were carried out by employing a physical property measurement system (PPMS). Field cooled (FC) and Zero field cooled (ZFC) magnetization measurements under an applied field of 100 Oe and in the temperature range of 5–400 K were performed. The single-phase La{sub 2}Ni/CoMnO{sub 6} of about 40–50 nm size was synthesized at 900 °C for 10 min, without the formation of any intermediate phase. The magnetization values obtained in the present wok show magnitudes of 42.9 emu/g and 65.4 emu/g for LNMO and LCMO, respectively. It is further noted that microwave sintered sample showed higher saturation magnetization values than the conventionally sintered samples reported in the literature and thus are promising candidate for possible spintronic applications in novel devices. - Highlights: • La{sub 2}BMnO{sub 6} (B=Ni and Co) nanoparticles were successfully synthesized by microwave sintering approach. • Crystal structure was confirmed by XRD, FTIR and SEM. • Its structural, morphological, magnetic behavior is studied. • Outstanding saturation magnetization of 42.9 and 65.4 emu/g for LNMO and LCMO, respectively.

  17. Solidification Behavior of Laser Melting Layer of Nd15Fe77 B8Sintered Magnets and Its Microstructures Evolution

    Institute of Scientific and Technical Information of China (English)

    Pan Jing; Liu Xincai

    2005-01-01

    To research the solidification behavior and microstructures of a laser remelting/solidification layer on anisotropic Nd15Fe77B8 sintered magnets with their magnetization direction parallel to X, Y, Z-axis respectively, their surfaces (parallel to XOY plane) were scanned by 5 kW Roffin-Sinar 850 type of CO2 laser along Y axis. The rapid solidification of the molten alloy in the layer results in three distinct zones. The transition zone close to the unmolten portion of a magnet (substrate), consists of the columnar Nd2Fe14B phase (matrix), the 10.0%~15.1% dendrite primary iron phase dispersing in the matrix, and the Nd-rich phase along Nd2Fe14B grain boundaries. The columnar crystal zone in the middle of the layer consists of the long columnar Nd2Fe14B grains and their grain boundary Nd-rich phase. And the dendrite crystal zone near the free surface of the layer consists of dendrite Nd2Fe14B grains and their grain boundary Nd-rich phase. When the laser scanning velocity is lower, the growing direction of the microstructures in the layer tends to the laser scanning direction step by step. When the velocity is not lower than 25 mm · s-1, the laser remelting/solidification layer thins and the columnar crystal zone comprises almost the whole layer. Under this condition, on the substrate with its magnetization direction along X or Y-axis respectively, the columnar Nd2Fe14B grains in the layer grow in the direction of Z-axis (that is their long-axis along Z-axis), their alignment of the easy magnetization axis [001] is parallel to the magnetization direction of the substrate correspondingly; but on the substrate with its magnetization direction along Z-axis, the columnar Nd2Fe14B grains in the transition zone grow at an angle of 30°~50° between Z-axis and their long-axis. And the columnar Nd2Fe14B grains in the columnar crystal zone gradually tend to the Z-axis,and their easy magnetization axis [001] arrange in the range of 0°~360° of the plane perpendicular to

  18. Effect of addition of esters of fatty acids on the microstructure and properties of sintered Nd–Fe–B magnets produced by PLP

    Energy Technology Data Exchange (ETDEWEB)

    Popov, A.G., E-mail: apopov@imp.uran.ru [Institute of Metal Physics, Str. S. Kovalevskoy, 18, Ekaterinburg 620990 (Russian Federation); Gaviko, V.S.; Shchegoleva, N.N.; Golovnia, O.A. [Institute of Metal Physics, Str. S. Kovalevskoy, 18, Ekaterinburg 620990 (Russian Federation); Gorbunova, T.I. [Institute of Organic Synthesis of Ural Branch of Russian Academy of Sciences, Str. S. Kovalevskoy 20, Ekaterinburg 620990, Russia (Russian Federation); Hadjipanayis, G.C. [Department of Physics and Astronomy, University of Delaware, 217 Sharp Lab, Newark, DE 19716 (United States)

    2015-07-15

    High filling density of powders for production of sintered Nd–Fe–B magnets by the pressless process (PLP) impedes magnetic alignment. The latter can be enhanced by reduction of friction forces between powder particles. Thus, increase in the remanence and maximum energy product of the magnets by lubrication of powder particles is studied. Esters of fatty acids have been added in toluene or acetone in the course of grinding of Nd–Fe–B alloy in a vibratory mill. Coated by a thin layer of a lubricant powders have been aligned in pulsed magnetic field. It is shown that the remanence of sintered magnets has been increased by 5–7%. Lubricant concentration should not exceed critical values, which for the lubricants used varied between 2.0 wt% (ethyl butyrate) and 0.3 wt% (ethyl laurate). Otherwise, the complicated removal of lubricant residue leads to reaction of the latter with Nd-rich grain-boundary phase in the course of sintering and results in a sharp decrease in magnetic hysteresis properties. Addition of lubricating additives allows one to produce PLP-magnets with density exceeding 7.5 g/cm{sup 3}, B{sub r}≥14 kG, H{sub c}≥9 kOe and (BH){sub max}≥45 MG Oe. - Highlights: • Application of internal lubricants in the PLP-produced magnets is studied. • The alignment degree is enhanced by addition of esters of fatty acids. • Critical concentrations of lubricants are determined. • Exceeding the critical concentration decreases magnetic properties by increasing oxygen content.

  19. Effects of magnetic pre-alignment of nano-powders on formation of high textured barium hexa-ferrite quasi-single crystals via a magnetic forming and liquid participation sintering route

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Junliang, E-mail: liujunliang@yzu.edu.cn [Key Laboratory of Environmental Materials and Engineering of Jiangsu Province, School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002 (China); Zeng, Yanwei [State Key Laboratory of Materials-Oriented Chemical Engineering, School of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); Zhang, Xingkai [Key Laboratory of Environmental Materials and Engineering of Jiangsu Province, School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002 (China); Zhang, Ming [Key Laboratory of Environmental Materials and Engineering of Jiangsu Province, School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002 (China); Testing Center of Yangzhou University, Yangzhou 225002 (China)

    2015-05-15

    Highly textured barium hexa-ferrite quasi-single crystal with narrow ferromagnetic resonance line-width is believed to be a potential gyromagnetic material for self-biased microwave devices. To fabricate barium hexa-ferrite quasi-single crystal with a high grain orientation degree, a magnetic forming and liquid participation sintering route has been developed. In this paper, the effects of the pre-alignment of the starting nano-powders on the formation of barium quasi-single crystal structures have been investigated. The results indicated that: the crystallites with large sizes and small specific surfaces were easily aligned for they got higher driving forces and lower resistances during magnetic forming. The average restricting magnetic field was about 4.647 kOe to overcome the average friction barrier between crystallites. The pre-aligned crystallites in magnetic forming acted as the “crystal seeds” for oriented growth of the un-aligned crystallites during liquid participation sintering to achieve a high grain orientation. To effectively promote the grain orientation degrees of the sintered pellets, the grain orientation degrees of the green compacts must be higher than a limited value of 15.0%. Barium hexa-ferrite quasi-single crystal with a high grain orientation degree of 98.6% was successfully fabricated after sintering the green compact with its grain orientation degree of 51.1%. - Highlights: • Aligned particles acted as “crystal seeds” for un-aligned ones' oriented growth. • Magnetic field of 4.647 kOe was needed to overcome crystallites' friction barrier. • GOD dramatically increased after sintering if starting GOD exceeded to 15.0%. • Quasi-single crystal was prepared by sintering green compact with GOD of 51.1%.

  20. Structural, magnetic and electrical characterization of Cd-substituted Mg ferrites synthesized by double sintering technique

    Science.gov (United States)

    Zahir, R.; Chowdhury, F.-U.-Z.; Uddin, M. M.; Hakim, M. A.

    2016-07-01

    Cd-substituted Mg ferrites with compositional formula Mg1-xCdxFe2O4 with 0.1≤x≤0.6 in the steps of 0.1 have been synthesized by double sintering ceramic technique. The X-ray diffraction analysis has revealed that the samples crystallize in a single phase cubic spinel structure. The lattice parameter has increased with increasing Cd content in conformity with Vegard's law. The study of scanning electron microscopy has revealed that Cd substitution has increased the particle size of the ferrites increases from ~2.2 to 9.2 μm. Some probable interpretations based on literature have been discussed. The increase in particle size with increasing of Cd content has consequently resulted in the initial permeability. The Curie temperature has decreased linearly with increasing Cd content which pointed out the weakening of A-B exchange interaction. The spectra of quality factor have showed a steady bandwidth of 0.1-8 MHz, this finding makes the ferrite system suitable for broadband pulse transformer. The variation of electrical resistivity (DC and AC) has been explained on the basis of electron hopping between Fe2+and Fe3+.

  1. Magnetic properties of lithium zinc ferrites synthesized by microwave sintered method

    National Research Council Canada - National Science Library

    Yang, Qinghui; Zhang, Huaiwu; Wen, Qiye; Liu, Yingli; Yang, Xuwen

    2016-01-01

    ...°C for the MS process. Experiments showed that the MS treated LiZn ferrites exhibited more excellent magnetic properties and denser, more uniform micro-structures comparing with the ones treated by CS method...

  2. Optimization of magnetic properties of sintered (SmGdDy)(Co, Fe, Cu, Zr){sub z} magnets by Dy–Co addition

    Energy Technology Data Exchange (ETDEWEB)

    Liu, L. [Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Pan, D.L. [Ningbo Co-star Materials Hi-Tech Co. Ltd., Ningbo 315145 (China); Liu, Z., E-mail: zliu@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhang, H.W.; Li, M.; Chen, R.J.; Liu, X.M. [Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Yan, A.R., E-mail: aruyan@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Lee, Don [Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); University of Dayton, Dayton, OH 45469 (United States); Li, W. [Key Laboratory of Magnetic Materials and Devices, Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2015-01-15

    Liquid phase sintering is used to optimize the magnetic properties and temperature stability of (SmGdDy)(Co, Fe, Cu, Zr){sub z} sintered magnet. DyCo{sub 0.51} and Sm{sub 0.67}Dy{sub 0.11}Gd{sub 0.22}(Co{sub 0.693}Fe{sub 0.201}Cu{sub 0.081}Zr{sub 0.0252}){sub 7.94} alloys are chosen as liquid phase and main phase, respectively. (SmGdDy)(Co, Fe, Cu, Zr){sub z} permanent magnets are prepared with different content of liquid phase. XRD analysis shows that all magnets consist of Th{sub 2}Zn{sub 17}-type phase and CaCu{sub 5}-type phase. Cellular structure studies indicate that the H1-5 cell boundary phase shifts gradually from thin and part of discontinuous to thick and continuous. The cell size decreases with the increase of the content of liquid phase. In addition, the Cu content in cell boundary phase is getting lower with the increase of LP adding ratio. The homogeneous and continuous cellular structure is got when the adding ratio of liquid phase is 3 wt% and the highest intrinsic coercivity is achieved at room temperature (23.88 kOe) and 200 °C (12.06 kOe). It’s interesting to find that temperature dependence of remanence (α) and the temperature dependence of intrinsic coercivity (β) can be optimized with the increase of the content of liquid phase, in which the α(20–100 °C) and β(20–200 °C) are −0.0075%/°C and −0.140%/°C for the magnet with 5 wt% liquid phase, and −0.016%/°C and −0.322%/°C for the magnet with 1 wt% liquid phase. - Highlights: • 2–17 Type Sm–Co sintered magnets with low remanence temperature coefficient have been further optimized by adding DyCo{sub 0.51} liquid phase. • Cellular structure shows that the H1-5 cell boundary phase shifts gradually from thin and part of discontinuous to thick and continuous. And the cell size decreases with the increase of liquid phase content. In addition, the Cu content in cell boundary phase is getting lower with the increase of LP adding ratio. • With the increase of LP content

  3. Studies of sintered MRE-Fe-B magnets by DyF3 addition or diffusion treatment (MRE = Nd + Y + Dy)

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Wei; Dennis, Kevin W.; Kramer, Matthew; Anderson, Iver, McCallum, Ralph W.

    2012-03-13

    Sintered MRE2(Fe, Co)14B magnets by DyF3 blending or diffusion treatment were investigated. “Base-line” magnets with a thickness of 1.5 mm were coated (painted) with DyF3 powder and heated to promote Dy diffusion at 800–900 °C, i.e., “Diffusion” magnets. For comparison, the magnet alloy powder for making Base-line magnets was blended with 3–5 wt.% DyF3 powder and then made into sintered magnets, i.e., “Blended” magnets. The coercivity and (BH)max of Base-line magnets were 9.7 kOe and 32.7 MGOe, respectively, while the coercivity of Diffusion magnets was increased to 15 kOe and the (BH)max was nearly unchanged at 31.4 MGOe. Blended magnets with 5 wt% DyF3 had a coercivity of 17.8 kOe, but the (BH)max was reduced to 25.4 MGOe, due to a considerable reduction of remanence. The total Dy concentration in the MRE2(Fe, Co)14B Diffusion magnets with a β value of −0.5%/°C was 5.3 wt%, while typical commercial Nd-based Nd2Fe14B magnets require at least 7.5 wt% Dy to achieve the same β. Therefore, the MRE2(Fe, Co)14B Diffusion magnets exhibited better temperature stability.

  4. Effect of Sm Volatilization on Magnetic Microstructures of Sintered Sm(Co,Fe,Cu,Zr)z Magnets at High Temperatures

    Institute of Scientific and Technical Information of China (English)

    XIA Ai-Lin; FANG Yi-Kun; GUO Zhao-Hui; LI Wei; HAN Bao-Shan

    2006-01-01

    @@ We present a magnetic force microscopy study of surface magnetic microstructure changes at high temperatures in 2:17-type Sm( Co, Fe, Cu,Zr)z (z ~ 7.4) magnets. Surface magnetic microstructures are found to change greatly in parallel and vertical specimens after heat-treatment at 400℃ for one hour in vacuum of 10-5 Torr with Ar gas as protecting atmosphere. Changes of microstructures are attributed to the formation of a soft-magnetic surfaces layer in the specimens, resulting from Sm volatilization due to high temperature. This hypothesis is further confirmed by the heat-treatment experiments at 400℃ for 0.5 h and 2 h. Finally, the existence of the soft-magnetic layers, which consist primarily of Fe-Co compounds, is verified by the results of both XRD and XPS of the vertical specimens before and after heat-treatment.

  5. Spark-plasma-sintering magnetic field assisted compaction of Co{sub 80}Ni{sub 20} nanowires for anisotropic ferromagnetic bulk materials

    Energy Technology Data Exchange (ETDEWEB)

    Ouar, Nassima; Schoenstein, Frédéric; Mercone, Silvana; Farhat, Samir; Jouini, Noureddine [Laboratoire des Sciences des Procédés et des Matériaux, CNRS, LSPM—UPR 3407, Université Paris 13, Sorbonne-Paris-Cité, 99 Avenue J.-B. Clément, 93430 Villetaneuse (France); Villeroy, Benjamin [Institut de Chimie et des Matériaux Paris Est, CNRS, ICMPE—UMR 7182, Equipe de Chimie Métallurgique des Terres Rares, 2-8 rue Henri Dunant, 94320 Thiais Cedex (France); Leridon, Brigitte [Laboratoire de Physique et d’Étude des Matériaux, LPEM, ESPCI-ParisTech, CNRS, UPMC, 10 rue Vauquelin, F-75231 Paris Cedex 5 (France)

    2013-10-28

    We developed a two-step process showing the way for sintering anisotropic nanostructured bulk ferromagnetic materials. A new reactor has been optimized allowing the synthesis of several grams per batch of nanopowders via a polyol soft chemistry route. The feasibility of the scale-up has been successfully demonstrated for Co{sub 80}Ni{sub 20} nanowires and a massic yield of ∼97% was obtained. The thus obtained nanowires show an average diameter of ∼6 nm and a length of ∼270 nm. A new bottom-up strategy allowed us to compact the powder into a bulk nanostructured system. We used a spark-plasma-sintering technique under uniaxial compression and low temperature assisted by a permanent magnetic field of 1 T. A macroscopic pellet of partially aligned nanowire arrays has been easily obtained. This showed optimized coercive properties along the direction of the magnetic field applied during compaction (i.e., the nanowires' direction)

  6. Effect of a Temperature Mode of Radiation-thermal Sintering the Structure and Magnetic Properties of Mn-Zn-ferrites

    Directory of Open Access Journals (Sweden)

    V.G. Kostishyn

    2015-12-01

    Full Text Available 2000NM Mn-Zn-ferrites have been produced by radiation-thermal sintering (RTS. We have studied the effect of RTS on the electromagnetic properties of ferrites. X-ray diffraction have been used to investigate general aspects of phase transformations during the radiation-thermal sintering of green compacts.

  7. Magnetic composite Hydrodynamic Pump with Laser Induced Graphene Electrodes

    KAUST Repository

    Khan, Mohammed Asadullah

    2017-05-24

    A polymer based magneto hydrodynamic pump capable of actuating saline fluids is presented. The benefit of this pumping concept to operate without any moving parts is combined with simple and cheap fabrication methods and a magnetic composite material, enabling a high level of integration. The operating principle, fabrication methodology and flow characteristics of the pump are detailed. The pump electrodes are created by laser printing of polyimide, while the permanent magnet is molded from an NdFeB powder - polydimethylsiloxane (PDMS) composite. The cross-section area of the pump is 240 mm $^2$ . The electrode length is 5 mm. The magnetic characteristics of the NdFeB-PDMS composite indicate high degree of magnetization, which increases the pump efficiency. Using a saline solution similar to seawater, the pump produces 3.4 mm/s flow velocity at a voltage of 7.5V and a current density of 30 mA/cm $^2$ .

  8. Microwave absorption studies of magnetic sublattices in microwave sintered Cr3+ doped SrFe12O19

    Science.gov (United States)

    Praveena, K.; Sadhana, K.; Liu, Hsiang-Lin; Bououdina, M.

    2017-03-01

    The partial substitution of Fe3+ by Cr3+ in strontium hexaferrite has shown to be an effective method to tailor anisotropy for many novel microwave applications. Some basic studies have revealed that this substitution leads to unusual interactions among the magnetic sublattices of the hexaferrite. In order to investigate these interactions, Cr3+ doped SrCrxFe12-xO19 (x=0.0, 0.1, 0.3, 0.5, 0.7 and 0.9) (m-type) hexaferrites were prepared by microwave-hydrothermal (m-H) method and subsequently sintered at 950 °C/90 min using microwave furnace. The magnetic hysteresis (m-H) loops revealed the ferromagnetic nature of nanoparticles (NPs). The coercive field was increasing from 3291 Oe to 7335 Oe with increasing chromium content. This resulting compacts exhibited high squareness ratio (Mr/Ms-80%). The intrinsic coercivity (Hci) above 1,20,000 Oe and high values of magnetocrystalline anisotropy revealed that all samples are magnetically hard materials. A material with high loss as well as high dielectric constant may be desired in applications such as electromagnetic (EM) wave absorbing coatings. The room temperature complex dielectric and magnetic properties (ε‧, ε‧‧, μ‧ and μ‧‧) of Cr3+ doped SrFe12O19 were measured in X-band region. The frequency dependent dielectric and magnetic losses were increasing to large extent. The reflection coefficient varied from -16 to -33 dB at 10.1 GHz as Cr3+ concentration increased from x=0.0 to x=0.9. Ferromagnetic resonance spectra (FMR) were measured in the X-band (9.4 GHz), linewidth decreases with chromium concentration from 1368 to 752 Oe from x=0.0 to x=0.9, which is quite low compared to commercial samples. We also have detailed origins of the FMR linewidth broadenings in terms of some important theoretical models. These results show that chromium doped strontium hexaferrites are useful for microwave absorption in the X-band frequency and also have potential for use in low frequency self-biased microwave

  9. Magnetic Properties of Liquid-Phase Sintered CoFe2O4 for Application in Magnetoelastic and Magnetoelectric Transducers

    Science.gov (United States)

    de Brito, Vera Lúcia Othéro; Cunha, Stéphanie Alá; Lemos, Leonardo Violim; Nunes, Cristina Bormio

    2012-01-01

    Cobalt ferrite is a ferrimagnetic magnetostrictive ceramic that has potential application in magnetoelastic and magnetoelectric transducers. In this work, CoFe2O4 was obtained using a conventional ceramic method and Bi2O3 was used as additive in order to obtain liquid-phase sintered samples. Bi2O3 was added to the ferrite in amounts ranging from 0.25 mol% to 0.45 mol% and samples were sintered at 900 °C and 950 °C. It was observed the presence of Bi-containing particles in the microstructure of the sintered samples and the magnetostriction results indicated microstructural anisotropy. It was verified that it is possible to get dense cobalt ferrites, liquid-phase sintered, with relative densities higher than 90% and with magnetostriction values very close to samples sintered without additives. PMID:23112589

  10. Effects of Gd on the magnetic, electric and structural properties of BiFeO{sub 3} nanstructures synthesized by co-precipitation followed by microwave sintering

    Energy Technology Data Exchange (ETDEWEB)

    Mohammadi, S.; Shokrollahi, H., E-mail: Shokrollahi@sutech.ac.ir; Basiri, M.H.

    2015-02-01

    The ultrafine of Bi{sub 1−x}Gd{sub x}FeO{sub 3} with x=0, 0.05, 0.1, 0.15 were synthesized by the co-precipitation method. These powders were defined by the X-ray diffraction analysis, transmission electron microscopy (TEM), field emission scanning electron microscopy (FESEM) and vibrating sample magnetometer (VSM). The dielectric constant and dielectric loss were measured by an inductance–capacitance–resistance (LCR) meter. The X-ray diffraction analysis showed that increasing the asymmetry and decreasing the second phases occur by increasing the amount of gadolinium. A phase transformation began from the rhombohedral phase to the orthorhombic one by adding gadolinium in about x=0.15. Gd-doping improved the magnetic properties because the cycloid spins were distorted by adding Gd instead of Bi. Furthermore, the dielectric properties were improved as a result of the reduction in Fe{sup 2+} and oxygen vacancies. The microwave sintering method was used to densify the compact pellets for electrical tests. FESEM images showed that microwave sintering leads to the enhancement of ferroelectric properties due to the high densities of the sintered pellets and the prevention of grain growth. - Highlights: • We synthesized Bi{sub 1−x}Gd{sub x}FeO{sub 3} with x=0, 0.05, 0.1, 0.15 by co-precipitation. • We highlighted the role of Gd on the magnetic, electric and structural properties. • Gd improved the magnetic and dielectric properties. • Microwave sintering improved the bulk density and other properties.

  11. Structural, Optical, and Magnetic Properties of NiMoO4 Nanorods Prepared by Microwave Sintering

    Directory of Open Access Journals (Sweden)

    Ana P. de Moura

    2015-01-01

    Full Text Available We report on the structural, optical, and magnetic properties of α,β-NiMoO4 nanorods synthesized by annealing the NiMoO4:nH2O precursor at 600°C for 10 minutes in a domestic microwave. The crystalline structure properties of α,β-NiMoO4 were investigated using X-ray diffraction (XRD, Fourier transform infrared (FTIR, and Raman (FT-Raman spectroscopies. The particle morphologies and size distributions were identified by field emission microscopy (FE-SEM. Experimental data were obtained by magnetization measurements for different applied magnetic fields. Optical properties were analyzed by ultraviolet-visible (UV-vis and photoluminescence (PL measurements. Our results revealed that the oxygen atoms occupy different positions and are very disturbed in the lattice and exhibit a particular characteristic related to differences in the length of the chemical bonds (Ni-O and Mo-O of the cluster structure or defect densities in the crystalline α,β-NiMoO4 nanorods, which are the key to a deeper understanding of the exploitable physical and chemical properties in this study.

  12. Stability considerations of permanent magnet quadrupoles for CESR phase-III upgrade

    Directory of Open Access Journals (Sweden)

    W. Lou

    1998-06-01

    Full Text Available The Cornell electron storage ring (CESR phase-III upgrade plan includes very strong permanent magnet quadrupoles in front of the cryostat for the superconducting quadrupoles and physically as close as possible to the interaction point. Together with the superconducting quadrupoles, they provide tighter vertical focusing at the interaction point. The quadrupoles are built with neodymium iron boron (NdFeB material and operate inside the 15 kG solenoid field. Requirements on the field quality and stability of these quadrupoles are discussed and test results are presented.

  13. Magnetic performance of DEVU25.20h undulator at IDDL, DAVV,India

    Science.gov (United States)

    Mishra, G.; Gehlot, Mona; Sharma, Geetanjali; Khullar, Roma

    2016-10-01

    In this paper, we describe the design development and magnetic performance of a prototype DEVU25.20h, variable gap hybrid undulator at IDD laboratory, DAVV, Indore, India. The undulator is NdFeB based hybrid undulator with twenty five period and 20 mm each period length. Low cost M35 grade cobalt steel is used as the pole material of the undulator. The abc coefficients of the new pole material is prescribed and the measured performance and characteristics of the undulator is evaluated using RADIA. The detailed design parameters and performance indicators are summarized in Table 1 and Table 2 respectively.

  14. The availability of Henkel plots for sintered hard/soft magnetic composite ferrites

    Energy Technology Data Exchange (ETDEWEB)

    Xia, Ailin, E-mail: alxia@126.com [Anhui Key Laboratory of Metal Materials and Processing, School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243002 (China); Li, Yang; Li, Tingting [Anhui Key Laboratory of Metal Materials and Processing, School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243002 (China); Su, Shubing [School of Electronic and Information Engineering, Ningbo University of Technology, Ningbo 315016 (China); Jin, Chuangui; Liu, Xianguo [Anhui Key Laboratory of Metal Materials and Processing, School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243002 (China)

    2016-07-15

    Henkel plots of several kinds of hard/soft magnetic composites with exchange coupling interaction, including SrFe{sub 12}O{sub 19}/(Ni,Zn)Fe{sub 2}O{sub 4}, SrFe{sub 12}O{sub 19}/CoFe{sub 2}O{sub 4} and SrFe{sub 12}O{sub 19}/Fe–B, were obtained from the recoil loops in the initial magnetization and demagnetization state measured by a vibrating sample magnetometer. It is found that the magnetocrystalline anisotropy constant (K) and coercivity (H{sub c}) of ‘soft’ phases could affect the availability of Henkel plots greatly. The Henkel plot could be used to characterize the existence and strength of exchange coupling interaction only in a composite with a ‘soft’ phase of small K and H{sub c}, and it deviates markedly from the reality for a composite of a ‘soft’ phase of relatively large K and H{sub c}.

  15. New permanent magnets; manganese compounds.

    Science.gov (United States)

    Coey, J M D

    2014-02-12

    The exponential growth of maximum energy product that prevailed in the 20th century has stalled, leaving a market dominated by two permanent magnet materials, Nd2Fe14B and Ba(Sr)Fe12O19, for which the maximum theoretical energy products differ by an order of magnitude (515 kJ m(-3) and 45 kJ m(-3), respectively). Rather than seeking to improve on optimized Nd-Fe-B, it is suggested that some research efforts should be devoted to developing appropriately priced alternatives with energy products in the range 100-300 kJ m(-3). The prospects for Mn-based hard magnetic materials are discussed, based on known Mn-based compounds with the tetragonal L10 or D022 structure or the hexagonal B81 structure.

  16. Creation of transcatheter aortopulmonary and cavopulmonary shunts using magnetic catheters: feasibility study in swine.

    Science.gov (United States)

    Levi, Daniel S; Danon, Saar; Gordon, Brent; Virdone, Nicky; Vinuela, Fernando; Shah, Sanjay; Carman, Greg; Moore, John W

    2009-05-01

    Surgical shunts are the basic form of palliation for many types of congenital heart disease. The Glenn shunt (superior cavopulmonary connection) and central shunt (aortopulmonary connection) represent surgical interventions that could potentially be accomplished by transcatheter techniques. We sought to investigate the efficacy of using neodymium iron boron (NdFeB) magnetic catheters to create transcatheter cavopulmonary and aortopulmonary shunts. NdFeB magnets were machined and integrated into catheters. "Target" catheters were placed in the pulmonary arteries (PAs), and radiofrequency "perforation" catheters were placed in either the descending aorta (DAo) for central shunts or the superior vena cava (SVC) for Glenn shunts. The magnet technique or "balloon target" method was used to pass wires from the DAo or the SVC into the PA. Aortopulmonary and cavopulmonary connections were then created using Atrium iCAST covered stents. Magnet catheters were used to perforate the left pulmonary artery from the DAo, thereby establishing a transcatheter central shunt. Given the orientation of the vasculature, magnetic catheters could not be used for SVC-to-PA connections; however, perforation from the SVC to the right pulmonary artery was accomplished with a trans-septal needle and balloon target. Transcatheter Glenn or central shunts were successfully created in four swine.

  17. Reduction in Current Consumption of Small DC Motor with Rare-Earth Flexible Bonded Magnets Prepared by Powder Compacting Press and Hot Rolling

    Science.gov (United States)

    Yamashita, Fumitoshi; Watanabe, Akihiko; Fukunaga, Hirotoshi

    The usage of high-performance rare-earth magnets is one of the key technologies in the development of efficient small motors. Ring-shaped melt-spun Nd-Fe-B bonded magnets, prepared using a powder compacting press and/or injection molding, are generally used in typical applications to small efficient motors. For exploiting the maximum characteristics according to the variety of magnetic powder, however, the preparation method of the magnet, the magnet form, and the motor design needs to be changed for high-productivity as well as for improving total performance, including the magnetic properties of bonded magnets. This paper reports recent achievements in new preparation processes for rare-earth bonded magnets and small motors using new materials other than Nd-Fe-B melt-spun powder. This paper especially focuses on the method for maximally exploiting certain rare-earth magnetic powders . Furthermore, reduction in the current consumption of the small DC motor using the developed technique is reported.

  18. Structure and Magnetic Properties of Bi5Ti3FeO15 Ceramics Prepared by Sintering, Mechanical Activation and Edamm Process. A Comparative Study

    Directory of Open Access Journals (Sweden)

    Jartych E.

    2016-06-01

    Full Text Available Three different methods were used to obtain Bi5Ti3FeO15 ceramics, i.e. solid-state sintering, mechanical activation (MA with subsequent thermal treatment, and electrical discharge assisted mechanical milling (EDAMM. The structure and magnetic properties of produced Bi5Ti3FeO15 samples were characterized using X-ray diffraction and Mössbauer spectroscopy. The purest Bi5Ti3FeO15 ceramics was obtained by standard solid-state sintering method. Mechanical milling methods are attractive because the Bi5Ti3FeO15 compound may be formed at lower temperature or without subsequent thermal treatment. In the case of EDAMM process also the time of processing is significantly shorter in comparison with solid-state sintering method. As revealed by Mössbauer spectroscopy, at room temperature the Bi5Ti3FeO15 ceramics produced by various methods is in paramagnetic state.

  19. Development of permanent magnetic refrigerator at room temperature

    Institute of Scientific and Technical Information of China (English)

    HUANG Jiaohong; LIU Jinrong; JIN Peiyu; YAN Hongwei; QIU Jufeng; XU Laizi; ZHANG Jiuxing

    2006-01-01

    A reciprocating magnetic refrigerator was developed based on the active magneticregeneration technology. Rare earth metal Gd and intermetallic compound LaFe11.2Co0.7Si1.1 were used as the magnetic operating materials in the machine. The particles of the magnetic operating materials, with diameter of 0.5- 2 mm and total mass of 950 g, were mounted in the cooling bed. A magnetic field was assembled using NdFeB rare earth permanent magnets. It had the magneticfield space of Φ 34×200 and the magnetic induction of 1.5 T. The water at pH=10 is used as a heat transfer fluid. When the ambient temperature is 296 K, a temperature span of 18 K was achieved after operation of 45 min at a frequency of 0.178 Hz. The temperature span and the output power increase significantly with the increasing velocity of heat transfer.

  20. Permanent magnet system of alpha magnetic spectrometer

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Alpha magnetic spectrometer (AMS) is the first large magnetic spectrometer in space. Its precursor flight was completed successfully in June 1998. The key part of AMS is the permanent magnet system, which was built by the Institute of Electric Engineering, the Institute of High Energy Physics and the Chinese Academy of Launch Vehicle Technology. This system includes a permanent magnet made of high grade NdFeB and a support structure. The unique design of the permanent magnet based on the magic ring fulfills the severe requirements on the magnetic field leakage and the dipole moment for space experiments. The permanent magnet weighs about 2 tons, and provides a geometric acceptance of 0.6 m2 ·sr and an analyzing power BL2 of 0.135 T·m2. It works up to 40℃ without demagnetization. The main structure is a thin double shell, which undergoes the strong magnetic force and torque of the permanent magnet, as well as the large load during launching and landing. The permanent magnet system fulfills the requirements from AMS, and satisfies the strict safety standards of NASA.

  1. Permanent magnet system of alpha magnetic spectrometer

    Institute of Scientific and Technical Information of China (English)

    陈和生

    2000-01-01

    Alpha magnetic spectrometer (AMS) is the first large magnetic spectrometer in space. Its precursor flight was completed successfully in June 1998. The key part of AMS is the permanent magnet system, which was built by the Institute of Electric Engineering, the Institute of High Energy Physics and the Chinese Academy of Launch Vehicle Technology. This system includes a permanent magnet made of high grade NdFeB and a support structure. The unique design of the permanent magnet based on the magic ring fulfills the severe requirements on the magnetic field leakage and the dipole moment for space experiments. The permanent magnet weighs about 2 tons, and provides a geometric acceptance of 0.6 m2·sr and an analyzing power BL2 of 0.135 T·m2. It works up to 40℃ without demagnetization. The main structure is a thin double shell, which undergoes the strong magnetic force and torque of the permanent magnet, as well as the large load during launching and landing. The permanent magnet system fulfills the requirem

  2. Magnetic flux motion in (P rxY1 -x ) B a2C u3O7 -δ polycrystal samples sintered in Ar and O2 atmospheres

    Science.gov (United States)

    Favre, S.; Yelpo, C.; Romero, P.; Stari, C.; Ariosa, D.

    2016-09-01

    We present a comparative study of the magnetic flux motion in ceramic pellets made of (P rxY1 -x ) B a2C u3O7 -δ as a function of their composition and morphology. Samples produced in Ar or O2 atmosphere present noticeable differences in their magnetic response that we explain in terms of their structural parameters. The material's parameters that most influence the flux dynamics are morphology and oxygen content, that change dramatically with the sintering atmosphere. Moderate changes are also observed as a function of the Pr content. Magnetic pinning efficiency is discussed in terms of intergranular couplings and effective activation energies, estimated from AC-susceptibility and magnetoresistance measurements.

  3. Influence of La-Co substitution on the structure and magnetic properties of low-temperature sintered M-type barium ferrites

    Institute of Scientific and Technical Information of China (English)

    李颉; 张怀武; 李强; 李元勋; 郁国良

    2013-01-01

    La-Co substituted M-type barium ferrites (BaM) were prepared by traditional solid state method and sintered at low tem-perature (1173 K). X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM) were employed to investigate the influence of La-Co on the structure and magnetic properties of the samples. By sintering at 1173 K for 6 h in air, single phase M-type barium ferrites with chemical composition of Ba(LaCo)xFe12-2xO19 (x=0.0-0.5) were formed. M-H curves showed that the magnetic properties of barium ferrites were obviously effected by La-Co substitution. The saturation magnetization (Ms) and coercivity (Hc) reached the maximum value of 65.15 Am2/kg and 4165 Oe, respectively. This behavior was attributed to the sites of La-Co substitutions and the particles size. SEM revealed that the shape of ferrite particles was influenced by La-Co substitution.

  4. On the microstructural and magnetic properties of fine-grained CoFe2O4 ceramics produced by combining polyol process and spark plasma sintering

    Science.gov (United States)

    Gaudisson, T.; Artus, M.; Acevedo, U.; Herbst, F.; Nowak, S.; Valenzuela, R.; Ammar, S.

    2014-12-01

    Starting from polyol-made CoFe2O4 ferrite nanoparticles of different aggregation states, high-density fine-grained ceramics were produced using Spark Plasma Sintering technique at 600 and 500 °C, under vacuum and applying a uniaxial pressure of more than 80 MPa. The grain growth of thus produced ceramics appears to be proportional to the temperature plateau and inversely proportional to the aggregation state of the initial powders. Average grain sizes ranging between about 50 and 350 nm were obtained. In all the cases, magnetic measurements evidenced a ferrimagnetic behavior at room temperature with non-zero coercivity, while their starting powders exhibited superparamagnetic features.

  5. Study on the Performance of Ni-P Alloy Coatings Electroless Plating Twice on Nd-Fe-B Permanent Magnet%钕铁硼永磁体二次化学镀镍-磷合金镀层性能研究

    Institute of Scientific and Technical Information of China (English)

    杨培燕; 顾宝珊; 纪晓春; 宫丽; 范成河

    2008-01-01

    将超声波技术引入到化学镀中用于NdFeB永磁材料的表面防护,利用孔隙率测试、扫描电子显微镜、热震试验、电化学测试及盐雾试验等检测手段,对镀层的孔隙率、形貌、结合力以及镀层的耐腐蚀性能进行了分析.研究结果表明,将超声波技术与二次化学镀技术相结合应用到稀土永磁材料表面化学镀Ni-P合金上,能有效地提高镀层的结合力和抗腐蚀能力.

  6. Determining the structure-mechanics relationships of dense microtubule networks with confocal microscopy and magnetic tweezers-based microrheology.

    Science.gov (United States)

    Yang, Yali; Valentine, Megan T

    2013-01-01

    The microtubule (MT) cytoskeleton is essential in maintaining the shape, strength, and organization of cells. Its spatiotemporal organization is fundamental for numerous dynamic biological processes, and mechanical stress within the MT cytoskeleton provides an important signaling mechanism in mitosis and neural development. This raises important questions about the relationships between structure and mechanics in complex MT structures. In vitro, reconstituted cytoskeletal networks provide a minimal model of cell mechanics while also providing a testing ground for the fundamental polymer physics of stiff polymer gels. Here, we describe our development and implementation of a broad tool kit to study structure-mechanics relationships in reconstituted MT networks, including protocols for the assembly of entangled and cross-linked MT networks, fluorescence imaging, microstructure characterization, construction and calibration of magnetic tweezers devices, and mechanical data collection and analysis. In particular, we present the design and assembly of three neodymium iron boron (NdFeB)-based magnetic tweezers devices optimized for use with MT networks: (1) high-force magnetic tweezers devices that enable the application of nano-Newton forces and possible meso- to macroscale materials characterization; (2) ring-shaped NdFeB-based magnetic tweezers devices that enable oscillatory microrheology measurements; and (3) portable magnetic tweezers devices that enable direct visualization of microscale deformation in soft materials under applied force.

  7. Determination of magnetic anisotropy of magnetically hard materials

    Science.gov (United States)

    Richter, H. J.

    1990-03-01

    The determination of the first-order anisotropy field strength using the torsion pendulum method is described. Since the applied field need not necessarily be in the range of the anisotropy field, this method is particularly useful for characterizing modern permanent magnet materials which have a very high uniaxial anisotropy. The method requires oriented samples. Measurements were made on polycrystalline samples of NdFeB, SmCo, and barium ferrite. The method is described and error sources are discussed. It is pointed out that the torsion pendulum method is closely related to reversible transverse susceptibility measurements. It is shown both experimentally and theoretically, that using susceptibility measurements similar results can be obtained. The susceptibility method is, however, not applicable to conducting materials at present.

  8. The Rare Earth Magnet Industry and Rare Earth Price in China

    Directory of Open Access Journals (Sweden)

    Ding Kaihong

    2014-07-01

    Full Text Available In the past four years, the price of rare earth metal fluctuates sharply for many reasons. Currently, it has become more stable and more reasonable. This presentation is focused on the effect about the rare earth metal price. Some motor manufacturers have shifted from rare earth permanent magnet to ferrite magnet. Many motor manufacturers changed the design for the motor cooling system to make the motor function at a lower temperature. Thus the consumption of Dy can be markedly reduced. As for manufacturer of NdFeB magnet, we are also trying to optimize our process to reduce to dependence of HREE such as Dy and Tb. HS process have been introduced to solve the problem. With more and more people focusing and engaging on the REE industry, the price of REE will be more transparent without too many fluctuations. China is considering the problems of balancing the environment, energy sources, and labor sources. The application field about NdFeB such as wind turbine generator, HEV/EV, FA /OA is flourishing.

  9. High magnetostriction parameters for low-temperature sintered cobalt ferrite obtained by two-stage sintering

    Energy Technology Data Exchange (ETDEWEB)

    Khaja Mohaideen, K.; Joy, P.A., E-mail: pa.joy@ncl.res.in

    2014-12-15

    From the studies on the magnetostriction characteristics of two-stage sintered polycrystalline CoFe{sub 2}O{sub 4} made from nanocrystalline powders, it is found that two-stage sintering at low temperatures is very effective for enhancing the density and for attaining higher magnetostriction coefficient. Magnetostriction coefficient and strain derivative are further enhanced by magnetic field annealing and relatively larger enhancement in the magnetostriction parameters is obtained for the samples sintered at lower temperatures, after magnetic annealing, despite the fact that samples sintered at higher temperatures show larger magnetostriction coefficients before annealing. A high magnetostriction coefficient of ∼380 ppm is obtained after field annealing for the sample sintered at 1100 °C, below a magnetic field of 400 kA/m, which is the highest value so far reported at low magnetic fields for sintered polycrystalline cobalt ferrite. - Highlights: • Effect of two-stage sintering on the magnetostriction characteristics of CoFe{sub 2}O{sub 4} is studied. • Two-stage sintering is very effective for enhancing the density and the magnetostriction parameters. • Higher magnetostriction for samples sintered at low temperatures and after magnetic field annealing. • Highest reported magnetostriction of 380 ppm at low fields after two-stage, low-temperature sintering.

  10. Quantum Hall effect in epitaxial graphene with permanent magnets

    Science.gov (United States)

    Parmentier, F. D.; Cazimajou, T.; Sekine, Y.; Hibino, H.; Irie, H.; Glattli, D. C.; Kumada, N.; Roulleau, P.

    2016-12-01

    We have observed the well-kown quantum Hall effect (QHE) in epitaxial graphene grown on silicon carbide (SiC) by using, for the first time, only commercial NdFeB permanent magnets at low temperature. The relatively large and homogeneous magnetic field generated by the magnets, together with the high quality of the epitaxial graphene films, enables the formation of well-developed quantum Hall states at Landau level filling factors v = ±2, commonly observed with superconducting electro-magnets. Furthermore, the chirality of the QHE edge channels can be changed by a top gate. These results demonstrate that basic QHE physics are experimentally accessible in graphene for a fraction of the price of conventional setups using superconducting magnets, which greatly increases the potential of the QHE in graphene for research and applications.

  11. Evaluation of the magnetic field requirements for nanomagnetic gene transfection

    Directory of Open Access Journals (Sweden)

    A. Fouriki

    2010-07-01

    Full Text Available The objective of this work was to examine the effects of magnet distance (and by proxy, field strength on nanomagnetic transfection efficiency. Methods: non-viral magnetic nanoparticle-based transfection was evaluated using both static and oscillating magnet arrays. Results: Fluorescence intensity (firefly luciferase of transfected H292 cells showed no increase using a 96-well NdFeB magnet array when the magnets were 5 mm from the cell culture plate or nearer. At 6 mm and higher, fluorescence intensity decreased systematically. Conclusion: In all cases, fluorescence intensity was higher when using an oscillating array compared to a static array. For distances closer than 5 mm, the oscillating system also outperformed Lipofectamine 2000™.

  12. 提高YBCO块材在外磁场中悬浮力%ENHANCING OF LEVITATION FORCE OF YBCO BULK IN APPLIED MAGNETIC FIELD

    Institute of Scientific and Technical Information of China (English)

    任仲友; 王家素; 王素玉; 王晓融; 宋宏海; 王兴志; 郑珺

    2003-01-01

    本文给出了三种提高YBCO块材在外磁场中悬浮力的方法.第一种方法是增强外磁场,对于此方法,本文研究了一块直径为30mm的圆柱状YBCO块材分别在圆柱状NdFeB永磁体和NdFeB永磁导轨上的悬浮力.测量结果表明在77K温度下YBCO块在圆柱状NdFeB永磁体上的最大悬浮力为50N,在NdFeB永磁导轨上的最大悬浮力为103.0N.第二种方法是提高YBCO块材自身的性能,包括临界电流密度、俘获磁通和块材尺寸,对于此方法,本文仅研究了块材尺寸对悬浮力的影响.三块直径分别为30mm、35mm、40mm的圆柱状YBCO块材在NdFeB永磁导轨上的悬浮力被测量,77K温度下5mm悬浮间距时的悬浮力分别为103.0N、134.5N、175.0N.第三方法是将YBCO块材变成准永久磁体,此种情况下,直径为40mm的圆柱状YBCO块材在77K温度下5mm悬浮间距时的悬浮力高达218.3N.%Three methods are presented to enhance levitation force of YBCO bulk in applied magnetic field. The first one is to strengthen applied magnetic field. For this method, levitation forces of a YBCO bulk with 30mm in diameter are studied over a single NdFeB cylinder and a NdFeB guideway respectively and their maximum levitation forces are 50.0N for the NdFeB cylinder and 103.0N for the NdFeB guideway at 77K. The second one is to promote properties of YBCO bulk itself, including critical current density and trapped flux and its size. Here, levitation forces of three YBCO bulks with 30mm, 35mm, 40mm in diameter are studied over a NdFeB guideway, and levitation forces at gap 5mm are 103.0N, 134.5N and 175.0N at 77K, respectively. The last one is to change a YBCO bulk into a superconducting quasi-permanent magnet, levitation force of a YBCO bulk with 40 mm in diameter is up to 218.3N at 5mm gap over a NdFeB guideway at 77K by this method.

  13. Effects of magnets with non-unit magnetic permeability on an elliptically polarizing undulator.

    Science.gov (United States)

    Wang, C; Chang, L H; Chang, C H; Lin, M C; Hwang, C S; Chen, J R

    1998-05-01

    This study employs the three-dimensional magnetostatic code TOSCA to assess numerically the effects of NdFeB magnets with non-unit magnetic permeability on an elliptically polarizing undulator. A reduction of a few percent of the on-axis magnetic field strength is predicted. In addition, a deviation of +/-100 G cm uncompensated dipole steering is predicted in a phase shift of 180 degrees for the elliptically polarizing undulator EPU5.6 (having a period length of 56 mm) at the minimum gap of 18 mm, which is related primarily to the configuration of the device end scheme. Results presented herein demonstrate that implementing an active compensation mechanism is a prerequisite for minimizing the orbit distortion during phase-shift adjustment, particularly for operating such a polarizing undulator in a third-generation machine having a median energy similar to that of the 1.5 GeV storage ring at SRRC.

  14. Using injection molding and reversible bonding for easy fabrication of magnetic cell trapping and sorting devices

    Science.gov (United States)

    Royet, David; Hériveaux, Yoann; Marchalot, Julien; Scorretti, Riccardo; Dias, André; Dempsey, Nora M.; Bonfim, Marlio; Simonet, Pascal; Frénéa-Robin, Marie

    2017-04-01

    Magnetism and microfluidics are two key elements for the development of inexpensive and reliable tools dedicated to high-throughput biological analysis and providing a large panel of applications in domains ranging from fundamental biology to medical diagnostics. In this work, we introduce a simple protocol, relying on injection molding and reversible bonding for fabrication of magnetic cell trapping and sorting devices using only standard soft-lithography equipment. Magnetic strips or grids made of Polydimethylsiloxane (PDMS) doped with hard (NdFeB) or soft (carbonyl iron) magnetic powders were integrated at the bottom of whole PDMS chips. Preliminary results show the effective deviation/trapping of magnetic beads or magnetically-labeled bacteria as the sample flows through the microchannel, proving the potential of this rapid prototyping approach for easy fabrication of magnetic cell sorters.

  15. Effect of partial saturation of bonded neo magnet on the automotive accessory motor

    Science.gov (United States)

    Sheth, Nimitkumar K.; Angara, Raghu C. S. Babu

    2017-05-01

    In this paper the effects of using a partially magnetized bonded neo (NdFeB) magnet in an automotive accessory motor are presented. The potential reason for partial saturation of the bonded neo magnet is explained and a simple method to ensure saturation of the magnet is discussed. A magnetizing fixture design using the 2-D Finite element analysis (FEA) is presented. The motor performance at various magnet saturation levels has been estimated using the 2-D FEA. Details of the thermal demagnetization test adopted by the automotive industry is also discussed and results of the motor performance for four saturation levels are detailed. These results indicate that the effect of demagnetization is more adverse in a motor with partially saturated magnets.

  16. Magnetic Field Design by Using Image Effect from Iron Shield

    Institute of Scientific and Technical Information of China (English)

    Quanling PENG; S.M. McMurry; J.M.D.Coey

    2004-01-01

    Permanent magnet rings are presented, which exploit the image effect in the surrounding circular iron shields. The theory is given for a general permanent ring when the magnetization orientation Ψ at each coordinate angle Ψ changes by Ψ=(n+1)Ψ,where n is a positive or negative integer. For the uniformly magnetized case n=-1, the permanent ring produces no field in its bore, and the field is that of a dipole outside. When the ring is surrounded by a soft iron shield, its field becomes uniform in the bore, and zero outside the ring. The field can be varied continuously by moving the iron shield along the magnet axis.A small variable field device was constructed by using NdFeB permanent rings, which produced a field flux density of 0~0.5 T in the central region.

  17. Suppression of magnetic levitation force in melt-textured YBa{sub 2}Cu{sub 3}O{sub 7-x} superconductors by a transverse AC magnetic field

    Energy Technology Data Exchange (ETDEWEB)

    Rudnev, I A; Ermolaev, Yu S [Department of Superconductivity and Physics of Nanostructures, Moscow Engineering Physics Institute (State University), 31 Kashirskoe Shosse, Moscow 115409 (Russian Federation)], E-mail: iarudnev@mephi.ru

    2008-02-01

    We have studied experimentally the influence of transverse ac magnetic fields on the levitation force arising between a permanent NdFeB magnet and a bulk melt-textured HTSC YBCO superconducting sample. The axes of superconducting disc and cylindrical magnet were coinciding while the transverse ac magnetic field generated by resistive coil was directed parallel to surface of a disc i.e., perpendicular to the disc axis. We found that application of both impulse and alternative transverse magnetic fields results in suppression of the value of levitation force and its relaxation rate. Namely, the variable magnetic field with amplitude 12 mT, that approximately in 20 times is less than field of a constant magnet, causes suppression of force more than twice. Monotonous behavior of value of levitation force reduction with the increase in transverse magnetic field amplitude was observed. The possible origin of observed phenomenon is discussed.

  18. Synthesis of magnetic nanofibers using femtosecond laser material processing in air

    Directory of Open Access Journals (Sweden)

    Tan Bo

    2011-01-01

    Full Text Available Abstract In this study, we report formation of weblike fibrous nanostructure and nanoparticles of magnetic neodymium-iron-boron (NdFeB via femtosecond laser radiation at MHz pulse repetition frequency in air at atmospheric pressure. Scanning electron microscopy (SEM analysis revealed that the nanostructure is formed due to aggregation of polycrystalline nanoparticles of the respective constituent materials. The nanofibers diameter varies between 30 and 70 nm and they are mixed with nanoparticles. The effect of pulse to pulse separation rate on the size of the magnetic fibrous structure and the magnetic strength was reported. X-ray diffraction (XRD analysis revealed metallic and oxide phases in the nanostructure. The growth of magnetic nanostructure is highly recommended for the applications of magnetic devices like biosensors and the results suggest that the pulsed-laser method is a promising technique for growing nanocrystalline magnetic nanofibers and nanoparticles for biomedical applications.

  19. Magnetic levitation and its application for education devices based on YBCO bulk superconductors

    Science.gov (United States)

    Yang, W. M.; Chao, X. X.; Guo, F. X.; Li, J. W.; Chen, S. L.

    2013-10-01

    A small superconducting maglev propeller system, a small spacecraft model suspending and moving around a terrestrial globe, several small maglev vehicle models and a magnetic circuit converter have been designed and constructed. The track was paved by NdFeB magnets, the arrangement of the magnets made us easy to get a uniform distribution of magnetic field along the length direction of the track and a high magnetic field gradient in the lateral direction. When the YBCO bulks mounted inside the vehicle models or spacecraft model was field cooled to LN2 temperature at a certain distance away from the track, they could be automatically floating over and moving along the track without any obvious friction. The models can be used as experimental or demonstration devices for the magnetic levitation applications.

  20. A Practical Permanent Magnetic Motor Drive for Hybrid Motorcycle

    Institute of Scientific and Technical Information of China (English)

    崔巍; 江建中; 邵定国; 杨斌

    2003-01-01

    A novel embedded-type permanent magnetic motor for hybrid motorcycle, which employs asymmetric design of eccentric air-gap, is proposed in the paper. This special design of air-gap well conforms to the mono-directional operation characteristic of motorcycle and effectively suppresses the distortion of air-gap magnetic field caused by armature reaction. Hence the torque ripple is reduced. A drive system consisting of the newly-designed Nd-Fe-B permanent magnet synchronous motor and parallel-MOSFET threephase inverter for hybrid motorcycle propulsion is established. Wide-range speed operation is realized through a simple and novel control strategy. Computer simulation is described and experimental results given to verify the practicality of the proposed motor design and control strategy.

  1. MgAl{sub 2}O{sub 4}(001) based magnetic tunnel junctions made by direct sputtering of a sintered spinel target

    Energy Technology Data Exchange (ETDEWEB)

    Belmoubarik, Mohamed; Sukegawa, Hiroaki, E-mail: sukegawa.hiroaki@nims.go.jp; Ohkubo, Tadakatsu; Mitani, Seiji; Hono, Kazuhiro [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan)

    2016-03-28

    We developed a fabrication process of an epitaxial MgAl{sub 2}O{sub 4} barrier for magnetic tunnel junctions (MTJs) using a direct sputtering method from an MgAl{sub 2}O{sub 4} spinel sintered target. Annealing the sputter-deposited MgAl{sub 2}O{sub 4} layer sandwiched between Fe electrodes led to the formation of a (001)-oriented cation-disorder spinel with atomically sharp interfaces and lattice-matching with the Fe electrodes. A large tunnel magnetoresistance ratio up to 245% at 297 K (436% at 3 K) was achieved in the Fe/MgAl{sub 2}O{sub 4}/Fe(001) MTJ as well as an excellent bias voltage dependence. These results indicate that the direct sputtering is an alternative method for the realization of high performance MTJs with a spinel-based tunnel barrier.

  2. One-Step Synthesis and Magnetic Phase Transformation of Ln-TM-B Alloy by Chemical Reduction.

    Science.gov (United States)

    Kim, Chang Woo; Kim, Young Hwan; Cha, Hyun Gil; Lee, Don Keun; Kang, Young Soo

    2007-04-11

    Binary and ternary intermetallic alloy systems are of interest for a variety of academic and technological applications. Despite recent advances in synthesizing binary alloy, there are very few reports of ternary alloy related to lanthanide series. The purpose of this work is to contribute to ternary alloy systems such as lanthanide-transition metal-boron with a simple chemical method and analysis of its magnetic behavior. Ternary Nd-Fe-B amorphous alloy was successfully synthesized with borohydride. The magnetic behavior in the process of formation of ternary Nd-Fe-B alloy and Nd2Fe14B from amorphous phase alloy is reported. Compared with the synthesis of a transition metal, the existence of a lanthanide ion makes aggregates-like particles with a diameter of 2 nm possible in the formation of a nanosphere, which is a significantly important result in terms of acceleration of the reduction-diffusion reaction for the formation of ternary alloy. In the process of reduction and diffusion, the Nd phase is diffused into the Fe-based phase, and then the ternary Nd2Fe14B intermetallic compound is fabricated.

  3. Magnetic and microstructural properties of Ni-Zn ferrites synthesized and sintered by microwave energy; Propriedades magneticas e microestruturais de ferritas Ni-Zn sintetizadas e sinterizadas oir energia de microondas

    Energy Technology Data Exchange (ETDEWEB)

    Vieira, D.A.; Diniz, V.C.S.; Sousa, J-P.LM.L.; Costa, A.C.F.M. [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Dept. de Engenharia de Materiais; Kiminami, R.H.G.A. [Universidade Federal de Sao Carlos (UFScar), SP (Brazil). Dept. de Engenharia de Materiais; Cornejo, D.R. [Universidade de Sao Paulo (IF/USP), SP (Brazil). Inst. de Fisica

    2009-07-01

    The soft ferrites (or soft) and the Ni-Zn type are composed of spinel with cubic structure, which exhibit a permanent magnetization, called ferrimagnetism. Thus, this work will be assessed the structure and magnetic properties of ferrites Ni{sub 0},{sub 5}Zn{sub 0},{sub 5}Fe{sub 2}O{sub 4} prepared by combustion reaction using microwave energy as a source of heat and urea as fuel and after sintering by microwave energy. The synthesized powders were compacted by uniaxial pressing. The synthesized powders and the samples after sintering were characterized by XRD, SEM and magnetic measures. The diffractogram X-ray powder and the sintered samples showed the presence of the desired phase Ni{sub 0},{sub 5}Zn{sub 0},{sub 5}Fe{sub 2}O{sub 4} in both cases. The powders and sintered samples resulted in the Ms value of 8.09 emu/g and 67.73 emu/g, respectively. (author)

  4. Structure and some magnetic properties of (BiFeO3x-(BaTiO31−x solid solutions prepared by solid-state sintering

    Directory of Open Access Journals (Sweden)

    Kowal Karol

    2015-03-01

    Full Text Available This paper presents the results of the study on structure and magnetic properties of the perovskite-type (BiFeO3x-(BaTiO31−x solid solutions. The samples differing in the chemical composition (x = 0.9, 0.8, and 0.7 were produced according to the conventional solid-state sintering method from the mixture of powders. Moreover, three different variants of the fabrication process differing in the temperatures and soaking time were applied. The results of X-ray diffraction (XRD, Mössbauer spectroscopy (MS, and vibrating sample magnetometry (VSM were collected and compared for the set of the investigated materials. The structural transformation from rhombohedral to cubic symmetry was observed for the samples with x = 0.7. With increasing of BaTiO3 concentration Mössbauer spectra become broadened reflecting various configurations of atoms around 57Fe probes. Moreover, gradual decreasing of the average hyperfine magnetic field and macroscopic magnetization were observed with x decreasing.

  5. 烧结机磁力密封中的磁场与台车移动速度的耦合研究%Research on Coupling of Magnetic Field of Magnetic Sealand Walking Speed of Trolley in Sintering Machine

    Institute of Scientific and Technical Information of China (English)

    王凌燕; 于旭光; 杨九霄; 王俊帅

    2014-01-01

    To solve the problem of air leakage between the sintering machine trolley and the air box , the coupling law of magnetic field of magnetic seal on sintering machine and trolley ’ s speed is studied .A set of sim-ulated device is applied , which includes moving part , fixed part, and a variable gap between them .The magnet-ic field source is set in the fixed part .Three kinds of magnetic media are put in the gap and their motion states are observed.The results show that when the moving part moves with a linear velocity of 0.79~2.12 meter per second , the magnetic media is divided into two layers , which are the moving layer and the fixed layer .The lay-ered interface are associated with many factors such as the strength of the magnetic field in the gap , the moving speed of the moving part , the size of the gap and the characteristics of the magnetic medium .It reveals the cou-pling law of the magnetic medium ’ s magnetic properties and speed which is marked by the “thickness of moving layer ” in the magnetic medium having function relationship with the above four factors .%为了解决烧结机台车与风箱之间的漏风问题,研究了烧结机磁力密封中的磁场与台车移动速度的耦合规律。在模拟装置上,设置了移动副和含磁场源的固定副,在可变的二者间隙中分别放入3种磁介质并观察其运动状态。结果表明:移动副以0.79~2.12 m/min的线速度移动时,磁介质分为移动层和固定层两层;分层面与间隙中的磁场强度、移动副移动速度、间隙大小以及磁介质的特性等因素有关。揭示了以“移动层厚度”为标志,与以上四因素具有函数关系的磁介质中“磁”与“速度”的耦合规律。

  6. Crystallite-growth, phase transition, magnetic properties, and sintering behaviour of nano-CuFe{sub 2}O{sub 4} powders prepared by a combustion-like process

    Energy Technology Data Exchange (ETDEWEB)

    Köferstein, Roberto, E-mail: roberto.koeferstein@chemie.uni-halle.de [Institute of Chemistry, Martin-Luther-University Halle-Wittenberg, Kurt-Mothes-Strasse 2, 06120 Halle (Germany); Walther, Till [Institute of Chemistry, Martin-Luther-University Halle-Wittenberg, Kurt-Mothes-Strasse 2, 06120 Halle (Germany); Hesse, Dietrich [Max Planck Institute of Microstructure Physics, Weinberg 2, 06120 Halle (Germany); Ebbinghaus, Stefan G. [Institute of Chemistry, Martin-Luther-University Halle-Wittenberg, Kurt-Mothes-Strasse 2, 06120 Halle (Germany)

    2014-05-01

    The synthesis of nano-crystalline CuFe{sub 2}O{sub 4} powders by a combustion-like process is described herein. Phase formation and evolution of the crystallite size during the decomposition process of a (CuFe{sub 2})—precursor gel were monitored up to 1000 °C. Phase-pure nano-sized CuFe{sub 2}O{sub 4} powders were obtained after reaction at 750 °C for 2 h resulting in a crystallite size of 36 nm, which increases to 96 nm after calcining at 1000 °C. The activation energy of the crystallite growth process was calculated as 389 kJ mol{sup −1}. The tetragonal⇄cubic phase transition occurs between 402 and 419 °C and the enthalpy change (ΔH) was found to range between 1020 and 1229 J mol{sup −1} depending on the calcination temperature. The optical band gap depends on the calcination temperature and was found between 2.03 and 1.89 eV. The shrinkage and sintering behaviour of compacted powders were examined. Dense ceramic bodies can be obtained either after conventional sintering at 950 °C or after a two-step sintering process at 800 °C. Magnetic measurements of both powders and corresponding ceramic bodies show that the saturation magnetization rises with increasing calcination-/sintering temperature up to 49.1 emu g{sup −1} (2.1 µ{sub B} fu{sup −1}), whereas the coercivity and remanence values decrease. - Graphical abstract: A cheap one-pot synthesis was developed to obtain CuFe{sub 2}O{sub 4} nano-powders with different crystallite sizes (36–96 nm). The optical band gaps, phase transition temperatures and enthalpies were determined depending on the particle size. The sintering behaviour of nano CuFe{sub 2}O{sub 4} was studied in different sintering procedures. The magnetic behaviour of the nano-powders as well as the corresponding ceramic bodies were investigated. - Highlights: • Eco-friendly and simple synthesis for nano CuFe{sub 2}O{sub 4} powder using starch as polymerization agent. • Monitoring the phase evolution and crystallite growth

  7. COMPARATIVE ANALYSIS OF THE BEHAVIOR OF COAXIAL AND FRONTAL COUPLINGS – WITH PERMANENT MAGNETS – IN HIGH TEMPERATURE ENVIRONMENTS

    Directory of Open Access Journals (Sweden)

    Marcel Oanca

    2004-12-01

    Full Text Available This paper presents a comparative analysis of the behavior of coaxial and frontal couplings – with permanent magnets – in high temperature environments specific to iron and steel industry. The comparative analysis is made at the level of the specific forces developed in the most difficult environments. The maximum temperature was limited for reasons of thermal stability of the Nd-Fe-B permanent magnets. In this context it was studied, by the help of the PDE-ase soft that uses the finite element method, the way magnetic induction modifies, the specific forces developed and the distribution of temperature within the coaxial and frontal couplers with permanent magnets, for variations of the distance between the magnets (air gap within the limits 2-20 mm.

  8. Effect of sintering temperature on the structural, dielectric and magnetic properties of Ni0.4Zn0.2Mn0.4Fe2O4 potential for radar absorbing

    Science.gov (United States)

    Praveena, K.; Sadhana, K.; Matteppanavar, S.; Liu, Hsiang-Lin

    2017-02-01

    Ni0.4Zn0.2Mn0.4Fe2O4 nanopowders were prepared by sol-gel auto-combustion method, densified at different temperatures 400-700 °C/4 h using conventional sintering method. The grain sizes of all the samples vary between 18 nm and 30 nm. The hysteresis loops show high saturation magnetization and low coercivity, indicating magnetically soft behaviour of the material. The real and imaginary parts of permittivity is almost constant upto 1 GHz and increases with further increase of frequency. The permeability is ruled by Snoek's law, the values of μ‧ increases with increase of temperature and the resonance frequency increases with an increase of temperature. The reflection coefficient is however increasing with sintering temperature and the maximum loss is observed in the range of 100 MHz-1 GHz. Sample sintered at 700 °C has shown maximum reflection loss and this loss occurs due to absorption, destructive interference and multiple internal reflections in the sample. Quality factor is constant upto 380 MHz and increases with frequency for all the samples sintered at different temperatures. The TC for all the samples is above 230 °C. The room temperature EPR spectra confirm the oxidation state of Fe3+. The g-factor is in the range of 2.

  9. Magnetic forces and magnetized biomaterials provide dynamic flux information during bone regeneration.

    Science.gov (United States)

    Russo, Alessandro; Bianchi, Michele; Sartori, Maria; Parrilli, Annapaola; Panseri, Silvia; Ortolani, Alessandro; Sandri, Monica; Boi, Marco; Salter, Donald M; Maltarello, Maria Cristina; Giavaresi, Gianluca; Fini, Milena; Dediu, Valentin; Tampieri, Anna; Marcacci, Maurilio

    2016-03-01

    The fascinating prospect to direct tissue regeneration by magnetic activation has been recently explored. In this study we investigate the possibility to boost bone regeneration in an experimental defect in rabbit femoral condyle by combining static magnetic fields and magnetic biomaterials. NdFeB permanent magnets are implanted close to biomimetic collagen/hydroxyapatite resorbable scaffolds magnetized according to two different protocols . Permanent magnet only or non-magnetic scaffolds are used as controls. Bone tissue regeneration is evaluated at 12 weeks from surgery from a histological, histomorphometric and biomechanical point of view. The reorganization of the magnetized collagen fibers under the effect of the static magnetic field generated by the permanent magnet produces a highly-peculiar bone pattern, with highly-interconnected trabeculae orthogonally oriented with respect to the magnetic field lines. In contrast, only partial defect healing is achieved within the control groups. We ascribe the peculiar bone regeneration to the transfer of micro-environmental information, mediated by collagen fibrils magnetized by magnetic nanoparticles, under the effect of the static magnetic field. These results open new perspectives on the possibility to improve implant fixation and control the morphology and maturity of regenerated bone providing "in site" forces by synergically combining static magnetic fields and biomaterials.

  10. A comparative study of conventionally sintered and microwave sintered nickel zinc ferrite

    Energy Technology Data Exchange (ETDEWEB)

    Rani, Rekha [Electroceramics Research Lab, GVM Girls College, Sonepat-131001, India and School of Physics and Materials Science, Thapar University, Patiala-147004 (India); Juneja, J. K. [Department of Physics, Hindu College, Sonepat-131001 (India); Raina, K. K. [School of Physics and Materials Science, Thapar University, Patiala-147004 (India); Kotnala, R. K. [National Physical Laboratory, New Delhi -110012 (India); Prakash, Chandra, E-mail: cprakash2014@gmail.com [Solid State Physics Laboratory, Timarpur, Delhi - 110054 (India)

    2014-04-24

    For the present work, nickel zinc ferrite having compositional formula Ni{sub 0.8}Zn{sub 0.2}Fe{sub 2}O{sub 4} was synthesized by conventional solid state method and sintered in conventional and microwave furnaces. Pellets were sintered with very short soaking time of 10 min at 1150 °C in microwave furnace whereas 4 hrs of soaking time was selected for conventional sintering at 1200 °C. Phase formation was confirmed by X-ray diffraction analysis technique. Scanning electron micrographs were taken for microstructural study. Dielectric properties were studied as a function of temperature. To study magnetic behavior, M-H hysteresis loops were recorded for both samples. It is observed that microwave sintered sample could obtain comparable properties to the conventionally sintered one in lesser soaking time at lower sintering temperature.

  11. Spark plasma sintering of hydrothermally synthesized bismuth ferrite

    Directory of Open Access Journals (Sweden)

    Zorica Branković

    2016-12-01

    Full Text Available Bismuth ferrite, BiFeO3 (BFO, powder was synthesized by hydrothermal method from Bi(NO33·5 H2O and Fe(NO33·9 H2O as precursors. The synthesized powder was further sintered using spark plasma sintering (SPS. The sintering conditions were optimized in order to achieve high density, minimal amount of secondary phases and improved ferroelectric and magnetic properties. The optimal structure and properties were achieved after spark plasma sintering at 630 °C for 20 min, under uniaxial pressure of 90 MPa. The composition, microstructure, ferroelectric and magnetic properties of the SPS samples were characterized and compared to those of conventionally sintered ceramics obtained from the same powder. Although the samples sintered using conventional method showed slightly lower amount of secondary phases, the spark plasma sintered samples exhibited favourable microstructure and better ferroelectric properties.

  12. Fundamentals of Sintering Dolomite

    Institute of Scientific and Technical Information of China (English)

    LIMaoqiang

    1996-01-01

    The difficulties in sintering of dolomite rise form the low mutual diffusibilites of Ca2+ in MgO and Mg2+ in CaO ,and from unique pore and agglomerate structures formed after calcination of dolomite.These microstructures in decompsoed dolomite play a great role in inhibition of densification during sintering.The measures ,which can destroy these stuctures,such as hydration or isostatic pressing after calcination of dolomite,result in increasing the sintered density and reducting the sintering temperature,Addition of ome oxide such as Fe2O3,ater the sintering mechanism from solid state sintering to liquid phase sintering,therefore,dense dolomite ody can be obtained at relatively low sintering temperature,Com-minution of dolomite before its calcination can lower the sintering temperature and enhance the sinterd ensity due to increasing both the quantity and homogeneity of Fe2O3 in dolomite.

  13. Microstructural Characterization of Novel Ni-Containing Nd-Fe-B Strips by Strip Casting

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The characteristics of novel Nd-Fe(Ni, Co, Al)-B microstructure prepared by strip casting technique were studied. The novel microstructure was observed using scanning electron microscope (SEM) and transmission electron microscope (TEM). Along the direction of heat flow, there are two kinds of different microstructures. Close to the wheel side, there is a thick layer containing many polygonal Nd2Fe14B grains. Near the free surface side, however, there are relative uniform platelike Nd2Fe14B grains whose growth direction is not completely the direction of the heat flow during solidification. The formation of the novel microstructure is presumed to be the contribution of the special temperature field and Ni component.

  14. Solidification microstructure selection of the peritectic Nd-Fe-B alloys

    Institute of Scientific and Technical Information of China (English)

    ZHONG Hong; LI ShuangMing; L(U) HaiYan; LIU Lin; ZOU GuangRong; FU HengZhi

    2007-01-01

    Bridgman directional solidification and laser remelting experiments were carried out on Nd11.76Fe82.36B5.88 and Nd13.5Fe79.75B6.75 alloys. Microstructure evolutions along with solidification parameters (temperature gradient G, growth velocity V and initial alloy composition C0) were investigated. A solidification microstructure selection map was established, based on the consideration of solidification characteristics of peritectic T1 phase. In Bridgman directional solidification experiments, with the increasing growth velocities, the morphology of T1 phase changed from plane front or faceted plane front to dendrites. In laser remelting experiments, a transition from primary γ-Fe dendrites to T1 dendrites was found. Theoretical predictions are in good agreement with experimental results.

  15. Solidification microstructure selection of the peritectic Nd-Fe-B alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Bridgman directional solidification and laser remelting experiments were carried out on Nd11.76Fe82.36B5.88 and Nd13.5Fe79.75B6.75 alloys.Microstructure evolutions along with solidification parameters(temperature gradient G,growth velocity V and initial alloy composition C0)were investigated.A solidification microstructure selection map was established,based on the consideration of solidification characteristics of peritectic T1 phase.In Bridgman directional solidification experiments,with the increasing growth velocities,the morphology of T1 phase changed from plane front or faceted plane front to dendrites.In laser remelting experiments,a transition from primary γ-Fe dendrites to T1 dendrites was found.Theoretical predictions are in good agreement with experimental results.

  16. New avenues to efficient chemical synthesis of exchange coupled hard/soft nanocomposite magnet.

    Science.gov (United States)

    Lee, Don Keun; Cha, Hyun Gil; Kim, Young Hwan; Kim, Chang Woo; Ji, Eun Sun; Kang, Young Soo

    2009-07-01

    Nd-Fe-B ultrafine amorphous alloy particles were prepared by reaction of metal ions with borohydride in aqueous solution. Monodispersed Fe nanoparticles were synthesized under an argon atmosphere via thermal decomposition of Fe(2+)-oleate2. Exchange coupled Nd2Fe14B/Fe nanocomposite magnets have been prepared by self-assembly using surfactant. The crystal structure of the synthesized nanoparticles was identified by using X-ray powder diffraction (XRD). The size and shape of nanoparticles were obtained by transmission electron microscope (TEM). Thermogravimetry using a microbalance with magnetic field gradient positioned below the sample was used for the measurement of a thermomagnetic analysis (TMA) curve showing the downward magnetic force versus temperature.

  17. Design, Prototyping, and Analysis of a Novel Modular Permanent Magnet Transverse Flux Disk Generator

    DEFF Research Database (Denmark)

    Hosseini, Seyedmohsen; Moghani, Javad Shokrollahi; Ershad, Nima Farrokhzad;

    2011-01-01

    This paper presents the design, prototyping, and analysis of a novel modular transverse flux permanent magnet disk generator. The disk-shaped structure simplifies the construction procedure by using laminated steel sheets. To reduce output harmonics, the excitation of the generator is done...... by circular flat shaped Nd-Fe-B permanent magnets. First, a typical low power generator is designed, and then partially optimized. The optimization objective is to find an inner radius which maximizes the power factor, the output power to mass ratio and the efficiency. The generator equivalent circuit...... parameters are computed by three dimensional finite element analyses. The simulation results show that the power factor of the proposed structure is considerably greater than the power factor previously reported for other transverse flux permanent magnet generator structures. To verify the simulation results...

  18. A transportable magnetic resonance imaging system for in situ measurements of living trees: the Tree Hugger.

    Science.gov (United States)

    Jones, M; Aptaker, P S; Cox, J; Gardiner, B A; McDonald, P J

    2012-05-01

    This paper presents the design of the 'Tree Hugger', an open access, transportable, 1.1 MHz (1)H nuclear magnetic resonance imaging system for the in situ analysis of living trees in the forest. A unique construction employing NdFeB blocks embedded in a reinforced carbon fibre frame is used to achieve access up to 210 mm and to allow the magnet to be transported. The magnet weighs 55 kg. The feasibility of imaging living trees in situ using the 'Tree Hugger' is demonstrated. Correlations are drawn between NMR/MRI measurements and other indicators such as relative humidity, soil moisture and net solar radiation. Copyright © 2012 Elsevier Inc. All rights reserved.

  19. Effects of external magnetic field on biodistribution of nanoparticles: A histological study

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Tony [Department of Neurology, Chang Gung University College of Medicine and Memorial Hospital, 199 Tung-Hwa N Rd, Taipei, Taiwan (China); Hua, M.-Y. [Department of Chemical and Material Engineering, Chang Gung University, 259 Wen-Hwa 1st Road, Kwei-Shan, Tao-Yuan, Taiwan (China); Chen Jyhping [Department of Chemical and Material Engineering, Chang Gung University, 259 Wen-Hwa 1st Road, Kwei-Shan, Tao-Yuan, Taiwan (China); Wei, K.-C. [Department of Neurosurgery, Chang Gung University College of Medicine and Memorial Hospital, 199 Tung-Hwa N Rd, Taipei, Taiwan (China); Jung, S.-M. [Department of Pathology, Chang Gung University College of Medicine and Memorial Hospital, 199 Tung-Hwa N Rd, Taipei, Taiwan (China); Chang, Y.-J. [Department of Neurology, Chang Gung University College of Medicine and Memorial Hospital, 199 Tung-Hwa N Rd, Taipei, Taiwan (China); Jou, M.-J. [Department of Physiology and Pharmacology, College of Medicine, Chang Gung University, 259 Wen-Hwa 1st Road, Kwei-Shan, Tao-Yuan 333, Taiwan (China); Ma, Y.-H. [Department of Physiology and Pharmacology, College of Medicine, Chang Gung University, 259 Wen-Hwa 1st Road, Kwei-Shan, Tao-Yuan 333, Taiwan (China)]. E-mail: yhma@mail.cgu.edu.tw

    2007-04-15

    This study investigates the effect of external magnetic fields on the biodistribution of nanoparticles (NP). A NdFeB magnet of 2.4 kG was externally applied over the left femoral artery or right kidney. The 250 nm dextran-coated Fe{sub 3}O{sub 4} NP was injected via tail vein in healthy rats, and organs were taken 1 or 24 h later. Prussian blue stain revealed that NP were more rapidly retained in the liver and spleen than in the lungs. NP aggregation observed in the kidney and femoral artery after application of external magnets was time dependent. Hollow organs such as the intestine, colon, and urinary bladder retained little NP.

  20. Sintering process and grain growth of Mn-Zn ferrite nanoparticles

    Institute of Scientific and Technical Information of China (English)

    WANG Xin; CUI Yinfang; WANG Yongming; HAO Shunli; LIU Chunjing

    2006-01-01

    The density, microstructure and magnetic properties of non-doped Mn-Zn ferrite nanoparticles sintered compacts were investigated. The compacts of non-doped Mn-Zn ferrite nanoparticles were sintered by segmented-sintering process at lower sintering temperature. The density of sintered samples was measured by Archimedes method, and the phase composition and microstructure were examined by XRD and SEM. The sintered Mn-Zn ferrite magnetic measurements were carried out with Vibrating Sample. The results show that the density of sintered compacts increases with the rising of sintering temperature, achieving 4.8245 g·cm-3 when sintered at 900 ℃, which is the optimal density of Mn-Zn functional ferrite needed and from the fractured surface of sintered samples, it can be seen that the grain grows well with small grain size and homogeneous distribution.

  1. Design of combined magnetic field system for magnetic-bottle time-of-flight spectrometer%磁瓶飞行时间谱仪用复合磁场系统设计

    Institute of Scientific and Technical Information of China (English)

    王超; 田进寿; 张美志; 康轶凡

    2011-01-01

    根据磁瓶飞行时间谱仪磁场系统的基本要求,设计了一套符合其使用的复合磁场系统.最高强度达1.2T的强非均匀磁场部分由永久磁铁和结构经过优化的截圆锥状磁极靴所产生.永久磁铁为N52系列NdFeB,磁极靴材料为高磁导率珀明德合金.强度为1.0×10-3 T的弱均匀引导磁场由半径为3 cm、长度为3m螺线管提供.磁极靴与螺线管之间的距离为5 cm.%Based on the primary requirement for the magnetic field system in magnetic-bottle time-of-flight spectrometer, an appropriate combined inhomogeneous magnetic field system is designed. The inhomogeneous higher magnetic field part, with the highest field of 1. 2 T. is produced by the combination of a permanent magnet and a pole piece with optimized shape. The magnet, known as NdFeB magnet, is one of rare earth permanent magnets in N52. The guiding uniform magnetic field of 1. 0× 10-3 T is provided by solenoid, with length of 3 m and radius of 3 cm. The pitch between the pole piece and the near end of used solenoid is determined to be 5 cm, which can satisfy the actual engineering needs.

  2. Improvement of magnetic hysteresis loss, corrosion resistance and compressive strength through spark plasma sintering magnetocaloric LaFe11.65Si1.35/Cu core-shell powders

    Directory of Open Access Journals (Sweden)

    Caiyin You

    2016-05-01

    Full Text Available LaFe11.65Si1.35/Cu core-shell powders were achieved by self-designed magnetron sputtering system, which presents a better solidification during spark plasma sintering in comparison to the naked LaFe11.65Si1.35 powders. Much higher compressive strength, lower corrosion current density and magnetic hysteresis losses are achieved for the sintered sample of LaFe11.65Si1.35/Cu core-shell powders without significant decrease of the magnetic entropy change. The compressive strength, corrosion current density and maximum magnetic hysteresis losses are 105.6 MPa/16.8 MPa, 1.08 × 10−3A/cm2/3.03 × 10−3 A/cm2 and 1.33 J/kg/2.71 J/kg, respectively for the sintered samples of core-shell structured/naked powders. The technique of fabricating the core-shell structured powders demonstrated here is also applicable for other types of functional powders.

  3. Magnetic Properties of Liquid-Phase Sintered CoFe2O4 for Application in Magnetoelastic and Magnetoelectric Transducers

    Directory of Open Access Journals (Sweden)

    Leonardo Violim Lemos

    2012-07-01

    Full Text Available Cobalt ferrite is a ferrimagnetic magnetostrictive ceramic that has potential application in magnetoelastic and magnetoelectric transducers. In this work, CoFe2O4 was obtained using a conventional ceramic method and Bi2O3 was used as additive in order to obtain liquid-phase sintered samples. Bi2O3 was added to the ferrite in amounts ranging from 0.25 mol% to 0.45 mol% and samples were sintered at 900 °C and 950 °C. It was observed the presence of Bi-containing particles in the microstructure of the sintered samples and the magnetostriction results indicated microstructural anisotropy. It was verified that it is possible to get dense cobalt ferrites, liquid-phase sintered, with relative densities higher than 90% and with magnetostriction values very close to samples sintered without additives.

  4. Monitoring fluid evolution in an Engineered Barrier System using NEO-magnets

    Science.gov (United States)

    Rigonat, N.; Butler, I. B.

    2015-12-01

    Long-term monitoring of the evolution of the engineered barrier system (EBS) of a Geological Disposal Facility (GDF) is important for establishing the safety case for deep disposal of the UK inventory of high level radioactive waste. With a view to developing techniques for remote fluid monitoring using magnetic properties, we have examined the correlation between the corrosion properties of NEO-magnets and related changes in the magnetic properties of the alloy with fluid chemistry and crystal-chemical changes of the Na-bentonite matrix. Batch experiments comprised fragments of NEO-magnets with deionised water, saline and alkaline solution both in the presence and absence of MX-80 bentonite, and were performed in sealed vessels for durations of up to 5 months at 70°C. This study combined PXRD, thermomagnetic and hysteresis analysis to demonstrate how progressive hydrogenation of the main magnetic phase led to a maximum loss of remanence and coercitivity and increasing Curie temperature in the samples reacted with deionised water with the samples reacted in saline and alkaline solutions showing smaller changes. Semi-quantitative analysis allowed comparison of the Curie temperatures with crystal-chemical parameters. This reveals a clear positive correlation of increasing lattice parameters a and c (and cell volume) with mean hydrogens per unit formula and the Curie temperature of the product NdFeB hydrides. Precipitation of Nd and Fe hydrides/oxyhydroxides is also demonstated by the PXRD data. A crucial role is played by the transformations occurring to the smectite matrix, in particular by the cation exchange in the interlayer, which causes precipitation of highly charged K- and Ca-smectites. This study demonstrates how NEO-magnets are capable of detecting water saturation in the EBS, and that the NdFeB corrosion properties are strongly controlled by the initial fluid composition and presence / absence of the bentonite matrix.

  5. Sintering effect on structural, magnetic and optical properties of Ni0.5Zn0.5Fe2O4 ferrite nano particles

    Science.gov (United States)

    Kannan, Y. B.; Saravanan, R.; Srinivasan, N.; Ismail, I.

    2017-02-01

    Ni0.5Zn0.5Fe2O4 nano ferrite particles have been prepared by mechanical alloying via high energy ball milling and sintered at different temperatures from 700 °C to 1000 °C. Spinel structure is confirmed from the analysis of XRD data. Rietveld refinement method is employed to refine the XRD powder data and the structural parameters are calculated from the refinement. Small amount of hematite phase is found in all samples. The SEM, EDAX and XRF analysis reveals respectively the morphology, stoichiometric composition and purity of the powder samples. Using Maximum Entropy Method (MEM) the values of the bond strength between various sites interactions in ferrites are evaluated and compared with theoretical predictions of strengthening/weakening of various sites interactions from the values of interionic distances and interionic bond angles. Ferromagnetic nature of the samples is confirmed from the vibrating sample magnetometer study. The obtained low saturation magnetization values are attributed to presence of second phase. The optical band gap energy of the samples was determined by using UV-VIS techniques.

  6. Influence on flux density of intraoral dental magnets during 1.5 and 3.0 Tesla MRI; Beeinflussung der Flussdichte intraoraler Dentalmagnete im 1,5 und 3 Tesla-MRT

    Energy Technology Data Exchange (ETDEWEB)

    Blankenstein, F.H.; Peroz, I. [Charite, Berlin (Germany). Charite Centrum 3 - Zahn-, Mund- und Kieferheilkunde; Truong, B. [Zahnarztpraxis Berlin (Germany); Thomas, A. [Charite, Berlin (Germany). Charite Centrum 6 - Diagnostische und Interventionelle Radiologie und Nuklearmedizin; Boeckler, A. [Halle-Wittenberg Univ. (Germany). Zentrum fuer Zahn-, Mund- und Kieferheilkunde

    2011-08-15

    Purpose: When using dental duo-magnet systems, a mini-magnet remains in the jaw after removal of the prosthesis. In some cases, implant-borne magnets may be removed, whereas tooth-borne magnets are irreversibly fixed on a natural tooth root. The goal of this paper is to identify the impacts of the duration and orientation of exposure on these magnets in a 1.5 or 3 Tesla MRI. Materials and Methods: For this study, 30 SmCo and 60 NdFeB magnets were used. During the first experiment, they were exposed with free orientation for 64 minutes. During the second experiment, the magnets were fixed in position and exposed at 1.5 and 3 Tesla while aligned in a parallel or antiparallel direction. Results: While the duration of exposure in MRI is irrelevant, the orientation is not. The coercive field strength of these NdFeB and SmCo alloys is not sufficient to reliably withstand demagnetization in a 1.5 or 3 T MRI when aligned in an antiparallel direction. At 1.5 T neodymium magnets were reduced to approx. 34 % and samarium magnets to approx. 92 % of their initial values. At 3 T all magnets were reversed. Conclusion: As a precaution, the worst-case scenario, i.e. an antiparallel orientation, should be assumed when using a duo-magnet system. If an MRI can be postponed, the general dentist should remove implant-borne magnets. If there is a vital indication, irreversible damage to the magnets is acceptable in consultation with the patient since the replacement costs are irrelevant given the underlying disease. (orig.)

  7. Life on magnets: stem cell networking on micro-magnet arrays.

    Science.gov (United States)

    Zablotskii, Vitalii; Dejneka, Alexandr; Kubinová, Šárka; Le-Roy, Damien; Dumas-Bouchiat, Frédéric; Givord, Dominique; Dempsey, Nora M; Syková, Eva

    2013-01-01

    Interactions between a micro-magnet array and living cells may guide the establishment of cell networks due to the cellular response to a magnetic field. To manipulate mesenchymal stem cells free of magnetic nanoparticles by a high magnetic field gradient, we used high quality micro-patterned NdFeB films around which the stray field's value and direction drastically change across the cell body. Such micro-magnet arrays coated with parylene produce high magnetic field gradients that affect the cells in two main ways: i) causing cell migration and adherence to a covered magnetic surface and ii) elongating the cells in the directions parallel to the edges of the micro-magnet. To explain these effects, three putative mechanisms that incorporate both physical and biological factors influencing the cells are suggested. It is shown that the static high magnetic field gradient generated by the micro-magnet arrays are capable of assisting cell migration to those areas with the strongest magnetic field gradient, thereby allowing the build up of tunable interconnected stem cell networks, which is an elegant route for tissue engineering and regenerative medicine.

  8. DEVELOPMENT OF NEW DESIGN TO IMPROVE THE PERFORMANCE OF PERMANENT MAGNET SYNCHRONOUS RELUCTANCE MOTOR USING FINITE ELEMENT METHOD

    Directory of Open Access Journals (Sweden)

    D. Vimalakeerthy,

    2011-02-01

    Full Text Available Induction Motors(IM are preferred as the most common drive for industrial and civil applications due to their simple construction and robustness. But they are not suitable when the application requires speed regulation. In several cases high torque, high efficiency, and simple controllability are often desired. Permanent Magnet Synchronous Reluctance Motor “PMSRM” has gained interest due to several factors like reduced cost, ability to operate at near zero speed even at full load and flux weakening capability for spindle and traction applications. As the high field strength of neodymium- ron-boron (NdFeB magnets become commercially available with affordable prices, PMSRMs are receiving increasing attention due totheir high speed, high power density and high efficiency. A modified design in the location of permanent magnets in the flux barriers of PMSRM is proposed and its results are validated to improve theperformance. Finite Element Method(FEM is used to analyze the design parameters.

  9. An adjustable focusing system for a 2 MeV H- ion beam line based on permanent magnet quadrupoles

    CERN Document Server

    Nirkko, M; Ereditato, A; Kreslo, I; Scampoli, P; Weber, M

    2012-01-01

    A compact adjustable focusing system for a 2 MeV H- RFQ Linac is designed, constructed and tested based on four permanent magnet quadrupoles (PMQ). A PMQ model is realised using finite element simulations, providing an integrated field gradient of 2.35 T with a maximal field gradient of 57 T/m. A prototype is constructed and the magnetic field is measured, demonstrating good agreement with the simulation. Particle track simulations provide initial values for the quadrupole positions. Accordingly, four PMQs are constructed and assembled on the beam line, their positions are then tuned to obtain a minimal beam spot size of (1.2 x 2.2) mm^2 on target. This paper describes an adjustable PMQ beam line for an external ion beam. The novel compact design based on commercially available NdFeB magnets allows high flexibility for ion beam applications.

  10. Effect of La-Co substitution on the crystal structure and magnetic properties of hot press sintered Sr1-xLaxFe12-xCoxO19 (x=0-0.5) ferrites for use in LTCC technology

    Science.gov (United States)

    Peng, Long; Li, Lezhong; Wang, Rui; Hu, Yun; Tu, Xiaoqiang

    2015-10-01

    The La3+ and Co2+ substituted Sr1-xLaxFe12-xCoxO19 (x=0-0.5) ferrites with Bi2O3 additive were prepared by hot press sintering method at a low sintering temperature of 870 °C compatible with LTCC (low temperature co-fired ceramics) systems, and their crystal structure and magnetic properties were mainly investigated. The results show that the pure M-type crystal phase is successfully obtained for the ferrites with La-Co substitution amount x not higher than 0.3. When the substitution amount further increases to 0.4 and 0.5, the α-Fe2O3 phase and La2O3 phase are found to coexist with the M-type phase, thus the multiphase structure is formed. Besides, the saturation magnetization Ms, intrinsic coercivity Hci, and Curie temperature TC of the ferrites are strongly correlated with the La-Co substitution amount. Enhanced Ms and Hci are obtained when the substitution amount varies from 0.2 to 0.4, which can exceed 3600 Gs and 4000 Oe, respectively. However, the TC decreases rapidly when the substitution amount exceeds 0.3, and a value under 410 °C is observed. It is suggested that the La3+-Co2+ ions can partially substitute the Sr2+-Fe3+ ions for the hot press sintered ferrites at low sintering temperatures, leading to improved Ms and Hci for use in microwave LTCC ferrite devices.

  11. Reversal mechanisms and interactions in magnetic systems: coercivity versus switching field and thermally assisted demagnetization

    Directory of Open Access Journals (Sweden)

    Cebollada, F.

    2005-06-01

    Full Text Available In this paper we present a comparative analysis of the magnetic interactions and reversal mechanisms of two different systems: NdFeB-type alloys with grain sizes in the single domain range and Fe-SiO2 nanocomposites with Fe concentrations above and below the percolation threshold. We evidence that the use of the coercivity as the main parameter to analyse them might be misleading due to the convolution of both reversible and irreversible magnetization variations. We show that the switching field and thermally assisted demagnetization allow a better understanding of these mechanisms since they involve just irreversible magnetization changes. Specifically, the experimental analysis of the coercivity adquisition process for the NdFeB-type system suggests that the magnetization reversal is nucleated at the spin misalignments present due to intergranular exchange interactions. On the other hand, the study of the magnetic viscosity and of the isothermal remanent magnetization (IRM and direct field demagnetization (DCD remanence curves indicates that the dipolar interactions are responsible for the propagation of the switching started at individual particles.

    En este artículo presentamos un análisis comparativo de la influencia de la microestructura a través de las interacciones magnéticas en los mecanismos de inversión de la magnetización en dos sistemas diferentes: aleaciones tipo NdFeB con tamaños de grano en el rango de monodominio y nanocompuestos de Fe-SiO2 con concentraciones de Fe tanto por encima como por debajo del umbral de percolación. Ponemos de manifiesto que el uso del campo coercitivo como parámetro de análisis puede llevar a equívocos debido a la coexistencia de variaciones reversibles e irreversibles de la magnetización. También mostramos que el campo de conmutación y la desimanación térmicamente asistida permiten una mejor comprensión de dichos mecanismos ya que reflejan exclusivamente cambios irreversibles de

  12. Permanent magnet electron beam ion source/trap systems with bakeable magnets for improved operation conditions.

    Science.gov (United States)

    Schmidt, M; Zschornack, G; Kentsch, U; Ritter, E

    2014-02-01

    The magnetic system of a Dresden electron beam ion source (EBIS) generating the necessary magnetic field with a new type of permanent magnet made of high energy density NdFeB-type material operable at temperatures above 100 °C has been investigated and tested. The employment of such kind of magnets provides simplified operation without the time-consuming installation and de-installation procedures of the magnets for the necessary baking of the ion source after commissioning and maintenance work. Furthermore, with the use of a new magnetization technique the geometrical filling factor of the magnetic Dresden EBIS design could be increased to a filling factor of 100% leading to an axial magnetic field strength of approximately 0.5 T exceeding the old design by 20%. Simulations using the finite element method software Field Precision and their results compared with measurements are presented as well. It could be shown that several baking cycles at temperatures higher than 100 °C did not change the magnetic properties of the setup.

  13. Effect of La-CO substitution on the crystal structure and magnetic properties of low temperature sintered Sr1-xLaxFe12-xCoxO19 (x=0-0.5) ferrites

    Science.gov (United States)

    Peng, Long; Li, Lezhong; Wang, Rui; Hu, Yun; Tu, Xiaoqiang; Zhong, Xiaoxi

    2015-11-01

    The La-Co substituted Sr1-xLaxFe12-xCoxO19 (x=0-0.5) ferrites with appropriate Bi2O3 additive were prepared at a low sintering temperature of 890 °C compatible with LTCC (low temperature co-fired ceramics) systems, and the effect of La-Co substitution on their crystal structure and magnetic properties was investigated. The results show that the pure M-type phase is successfully obtained when the La-Co substitution amount x does not exceed 0.3. However, the single M-type phase structure transforms to multiphase structure with further increased x, where the α-Fe2O3 phase and La2O3 phase coexist with the M-type phase. Moreover, the saturation magnetization Ms, magnetic anisotropy field Ha, intrinsic coercivity Hci, and Curie temperature TC of the ferrites depend on the La-Co substitution amount strongly, which are suggested to be determined by the partially substitution of La3+-Co2+ ions for Sr2+-Fe3+ ions with x not higher than 0.3. It is found that the obtained Sr1-xLaxFe12-xCoxO19 (x=0.2 and 0.3) ferrites can provide improved magnetic properties (Ms>62 emu/g, Ha>1400 kA/m, and Hci>320 kA/m) as low temperature sintered M-type hexaferrites for microwave LTCC applications.

  14. Growth of Czochralski silicon under magnetic field

    Institute of Scientific and Technical Information of China (English)

    XU Yuesheng; LIU Caichi; WANG Haiyun; ZHANG Weilian; YANG Qingxin; LI Yangxian; REN Binyan; LIU Fugui

    2004-01-01

    Growth of Czochralski (CZ) silicon crystals under the magnetic field induced by a cusp-shaped permanent magnet of NdFeB has been investigated. It is found that the mass transport in silicon melt was controlled by its diffusion while the magnetic intensity at the edge of a crucible was over 0.15 T. In comparison with the growth of conventional CZ silicon without magnetic field, the resistivity homogeneity of the CZ silicon under the magnetic field was improved. Furthermore, the Marangoni convection which has a significant influence on the control of oxygen concentration was observed on the surface of silicon melt. It is suggested that the crystal growth mechanism in magnetic field was similar to that in micro-gravity if a critical value was reached, named the growth of equivalent micro-gravity. The relationship of the equivalent micro-gravity and the magnetic intensity was derived as g=(v0/veff)g0. Finally, the orders of the equivalent micro-gravity corresponding to two crucibles with characteristic sizes were calculated.

  15. Changes in the topography of cellular components in pea root statocytes exposed to high gradient magnetic fields

    Science.gov (United States)

    Belyavskaya, Ninel A.; Polishchuk, Olexandr V.; Kondrachuk, Alexander V.

    2005-08-01

    High-gradient magnetic field (HGMF) is one of methods, by which gravitropism in plants is studied. The aim of our study was elucidation of HGMF effects on topography of cellular components in root statocytes of 4- day Pisum sativum L. seedlings in comparison to gravistimulation. Under gravistimulation during 5, 30 and 60 min seedlings were rotated 45o; magnetostimulation was carried out along gap between two NdFeB magnets (0.7 T). Morphometric measurements were made from images of whole statocytes, for upper, middle and lower thirds of cells, and proximal and distal halves of cells. Morphometric analysis revealed that HGMF resulted in the redistribution of all cellular components in statocytes. The correlation in the amyloplast distribution between gravistimulation and magnetostimulation was established.

  16. Effect of Sm-rich liquid phase on magnetic properties and microstructures of sintered 2:17-type Sm-Co magnet

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wenchen; ZHAO Rui; FANG Yikun; ZHOU Mingge; ZHU Minggang; LI Wei

    2011-01-01

    The effect of Sm-rich liquid phase (Sm2Co3) on magnetic properties and microstructure of 2:17-type Sm-Co magnet was studied.Three phases existed in liquid phase ingot,and took on white,dark grey and grey,respectively.It was found that the composition of the grey area was similar to the nominal one.Our results indicated that the optimal composition was obtained at 3 wt.% liquid phase added,and the magnetic properties were Br=11.58 kGs,Hci>26 kOe,(BH)m=29.51 MGOe.Br increased by 3%,Hci was 13 times larger,and (BH)m was 6 times bigger than none liquid phase magnets.Moreover,with the aging time decreasing from 20 to 8 h,the squareness of the demagnetization curves got better,while the coercivity of the samples decreased.It revealed that Sm(Co,Cu)5 phase also precipitated at particle boundaries.It maybe also enhanced the coercivity.

  17. Methods of flash sintering

    Energy Technology Data Exchange (ETDEWEB)

    Raj, Rishi; Cologna, Marco; Francis, John S.

    2016-05-10

    This disclosure provides methods of flash sintering and compositions created by these methods. Methods for sintering multilayered bodies are provided in which a sintered body is produced in less than one minute. In one aspect, each layer is of a different composition, and may be constituted wholly from a ceramic or from a combination of ceramic and metallic particles. When the body includes a layer of an anode composition, a layer of an electrolyte composition and a layer of a cathode composition, the sintered body can be used to produce a solid oxide fuel cell.

  18. Magnetic flux motion in (PrxY1−xBa2Cu3O7−δ polycrystal samples sintered in Ar and O2 atmospheres

    Directory of Open Access Journals (Sweden)

    S. Favre

    2016-09-01

    Full Text Available We present a comparative study of the magnetic flux motion in ceramic pellets made of (PrxY1−xBa2Cu3O7−δ as a function of their composition and morphology. Samples produced in Ar or O2 atmosphere present noticeable differences in their magnetic response that we explain in terms of their structural parameters. The material’s parameters that most influence the flux dynamics are morphology and oxygen content, that change dramatically with the sintering atmosphere. Moderate changes are also observed as a function of the Pr content. Magnetic pinning efficiency is discussed in terms of intergranular couplings and effective activation energies, estimated from AC-susceptibility and magnetoresistance measurements.

  19. Preparation of soft magnetic alloys Fe{sub 100-x-y}Si{sub x}P{sub y} (0sintering method

    Energy Technology Data Exchange (ETDEWEB)

    Anestiev, L. E-mail: anestie@mcmaster.ca; De Wulf, M.; Froyen, L.; Dupre, L.; Melkebeek, J

    2004-10-01

    A solid phase sintering diffusion (SPSD) method was used at the production of the soft magnetic alloys Fe{sub 100-x-y}Si{sub x}P{sub y} (0sintering process and eliminates the production difficulties due to the brittleness of the alloying powders. A mathematical model of the diffusion processes at SPSD is proposed, which allows estimation of the processing time required for homogenisation of the alloying elements. The magnetic properties of the materials Fe{sub 100-x-y}Si{sub x}P{sub y} (0magnetic permeability and reduction of the total power losses.

  20. Properties, structure and machnining capabilities sintered corundum abrasives

    Directory of Open Access Journals (Sweden)

    Cz.J. Niżankowski

    2010-07-01

    Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

  1. A method for sintering

    DEFF Research Database (Denmark)

    2012-01-01

    The present invention provides a method for sintering, comprising in the following order the steps of: providing a body in the green state or in the pre-sintered state on a support; providing a load on at least one spacer on the support such that the load is located above said body in the green...

  2. Magnetic and magnetocaloric properties of La{sub 0.85}(Na{sub 1−x}K{sub x}){sub 0.15}MnO{sub 3} ceramics produced by reactive spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Regaieg, Y., E-mail: yassine.regaieg@yahoo.fr [ITODYS, Université Paris Diderot, PRES Sorbonne Paris Cité, CNRS-UMR 7086, 75205 Paris (France); LPM, Faculté des Sciences de Sfax, Université de Sfax, 3000 Sfax (Tunisia); Sicard, L.; Ammar-Merah, S. [ITODYS, Université Paris Diderot, PRES Sorbonne Paris Cité, CNRS-UMR 7086, 75205 Paris (France); Monnier, J. [ICMPE, Université Paris-Est, CNRS UMR-7182, 94320 Thiais (France); Koubaa, M.; Cheikhrouhou, A. [LPM, Faculté des Sciences de Sfax, Université de Sfax, 3000 Sfax (Tunisia)

    2014-05-07

    La{sub 0.85}(Na{sub 1−x}K{sub x}){sub 0.15}MnO{sub 3} (0 ≤ x ≤ 1) ceramics were synthesized from the raw La(OH){sub 3}, NaOH, KOH, and MnO{sub 2} powders using Reactive Spark Plasma Sintering. All the compounds were obtained as pure, dense, and ultrafine grained pellets. The Rietveld refinement of the X-Ray powder diffraction shows that all our synthesized samples are single phase and crystallize in the distorted rhombohedral system with R-3c space group. The thermal variation of their magnetization under a magnetic applied field of 50 mT shows a paramagnetic to ferromagnetic transition at a Curie temperature very close to room temperature. The magnetic entropy change, deduced from magnetization measurements versus magnetic applied field up to 5 T at several temperatures exhibits a maximum |ΔS{sub M}|{sub max} which slightly increases with increasing K content. The relative cooling power values, inferred from the |ΔS{sub M}| vs T peak broadening, vary slightly with the potassium content, reaching, values between 316 and 289 Jkg{sup −1}, in an applied magnetic field of 5 T, when x increases from 0 to 1. Technically, these large values make the prepared materials very promising for domestic magnetic refrigeration.

  3. Large magnetocaloric effect in sintered ferromagnetic EuS

    Science.gov (United States)

    Matsumoto, Koichi; Li, Liang; Hirai, Shinji; Nakamura, Eiji; Murayama, Daiki; Ura, Yutaro; Abe, Satoshi

    2016-10-01

    We present magnetocaloric effect measurements of the ferromagnetic semiconductor EuS in the vicinity of its ordering temperature. Single phase EuS powder was synthesized by CS2 gas sulfurization of Eu2O3. A sintered compact with relative density over 95% was prepared by pulsed electric current sintering of the powder. Temperature and magnetic field dependence of the magnetization and specific heat were characteristic of a paramagnetic to ferromagnetic second order phase transition. The entropy change induced by an external magnetic field and the specific heat were both close to those of a single crystal. We obtained an entropy-temperature (S-T) diagram of the EuS sintered compact. Carnot cycle liquefaction of hydrogen using EuS was compared with several other materials, with results indicating that sintered EuS is an excellent magnetic refrigerant for hydrogen liquefaction.

  4. Magnetic microrheometer for in situ characterization of coating viscosity.

    Science.gov (United States)

    Song, Jin-Oh; Henry, Robert M; Jacobs, Ryan M; Francis, Lorraine F

    2010-09-01

    A magnetic microrheometer has been designed to characterize the local viscosity of liquid-applied coatings in situ during solidification. The apparatus includes NdFeB magnets mounted on computer-controlled micropositioners for the manipulation of ∼1 μm diameter superparamagnetic particles in the coating. Magnetic field gradients at 20-70 T/m are generated by changing magnet size and the gap distance between the magnets. A specimen stage located between two magnets is outfitted with a heater and channels to control process conditions (temperature and air flow), and a digital optical microscope lens above the stage is used to monitor the probe particle position. Validation studies with glycerol and polyimide precursor solution showed that microrheometry results match traditional bulk rheometry within an error of 5%. The viscosities of polyvinyl alcohol (PVA) solution and polyimide precursor solution coatings were measured at different shear rates (0.01-5 s(-1)) by adjusting the magnetic field gradient. The effect of proximity to the substrate on the particle motion was characterized and compared with theoretical predictions. The magnetic microrheometer was used to characterize the time-viscosity profile of PVA coatings during drying at several temperatures. The viscosity range measured by the apparatus was 0.1-20 Pa s during drying of coatings at temperatures between room temperature and 80 °C.

  5. Sintered Superhard Materials

    Science.gov (United States)

    Wentorf, R. H.; Devries, R. C.; Bundy, F. P.

    1980-05-01

    Diamond or cubic boron nitride particles can be sintered into strong masses at high temperatures and very high pressures at which these crystalline forms are stable. Most of the desirable physical properties of the sintered masses, such as hardness and thermal conductivity, approach those of large single crystals; their resistance to wear and catastrophic splitting is superior. The sintered masses are produced on a commercial scale and are increasingly used as cutting tools on hard or abrasive materials, as wire-drawing dies, in rock drills, and in special high-pressure apparatus.

  6. A compact permanent-magnet system for measuring magnetic circular dichroism in resonant inelastic soft X-ray scattering.

    Science.gov (United States)

    Miyawaki, Jun; Suga, Shigemasa; Fujiwara, Hidenori; Niwa, Hideharu; Kiuchi, Hisao; Harada, Yoshihisa

    2017-03-01

    A compact and portable magnet system for measuring magnetic dichroism in resonant inelastic soft X-ray scattering (SX-RIXS) has been developed at the beamline BL07LSU in SPring-8. A magnetic circuit composed of Nd-Fe-B permanent magnets, which realised ∼0.25 T at the center of an 11 mm gap, was rotatable around the axis perpendicular to the X-ray scattering plane. Using the system, a SX-RIXS spectrum was obtained under the application of the magnetic field at an angle parallel, nearly 45° or perpendicular to the incident X-rays. A dedicated sample stage was also designed to be as compact as possible, making it possible to perform SX-RIXS measurements at arbitrary incident angles by rotating the sample stage in the gap between the magnetic poles. This system enables facile studies of magnetic dichroism in SX-RIXS for various experimental geometries of the sample and the magnetic field. A brief demonstration of the application is presented.

  7. Flash light sintering of nickel nanoparticles for printed electronics

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sung-Hyeon [School of Mechanical Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Kim, Hak-Sung, E-mail: kima@hanyang.ac.kr [School of Mechanical Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Institute of Nano Science and Technology, Hanyang University, Seoul 133-79 (Korea, Republic of)

    2014-01-01

    In this paper, a sintering process for nickel nanoparticles using flash light irradiation was investigated for multilayer ceramic capacitors, magnetic devices and printed electronics. The existence of a small amount of 10 nm size nanoparticles in the ink significantly improved the flash light absorption and induced the melting and sintering of the nanoparticles. Due to this phenomenon, uniform diameter nickel nanoparticles (50 nm) could not be sintered, while the nickel nanoparticles with varying diameters (5–500 nm) were sintered by flash light irradiation. In order to acquire high electrical conductivity in the sintered nickel nanoparticles, several flash light sintering parameters such as light energy and pulsed light patterns were optimized. Also, the nickel nano-ink was optimized by changing the weight fractions of organic binder in the ink. - Highlights: • Nickel nanoparticle was sintered by flash light irradiation technique. • The existence of 10 nm size nanoparticles improved the flash light absorption. • The melting temperature of the 10 nm size nanoparticles is significantly decreased. • The only nickel nanoparticles with varying diameters (5–500 nm) were sintered. • Several sintering parameters were optimized for conductivity of nickel nanoparticle.

  8. Large output-power, low-speed permanent magnet synchronous motor designs for ship propulsion drive

    Energy Technology Data Exchange (ETDEWEB)

    Rosu, M.

    2001-07-01

    Over the last decade, serious development has taken place in electric motor technology, and its impact is being felt in the shipbuilding community. This development has brought about a new generation of compact, high efficiency electrical machines. High performance, lightweight permanent magnet motors and generators have been developed for a wide range of applications including vehicle propulsion, power generation, pump and compressor drives. These machines combine the advances in magnetic materials and electronic design to provide shipbuilders new options for weight, energy and cost reduction. Permanent magnet machines were built in many different configurations and power classes, ranging from a few hundred watts to multi-megawatts for ship propulsion. Permanent magnet motors and generators for marine use were constructed and tested, all of these machines providing the same outstanding torque and power density. The basic electromagnetic, thermal and mechanical design approaches were established and tested in small prototype machines, the development of larger machines constituting the engineering later in the design process. The goal of this research work is to find an optimum solution in terms of design and suitability of a low-speed and high-power permanent magnet motor for ship propulsion drive. In this work, the study-case analyses are limited to the electromagnetic part of the motor. Two types of radial flux permanent magnet synchronous motors are designed and optimised to meet the propulsion requirements. The first motor has the permanent magnets mounted on the surface of the rotor while the second motor has the permanent magnets mounted on the rotor surface and covered by laminated pole shoes. In their construction, high-energy NdFeB permanent magnets were chosen. These magnetic materials provide a sufficient airgap magnetic flux density with a low volume of material. Moreover, the NdFeB permanent magnets are endowed with high coercivity. As an immediate

  9. Magnetic Materials: Novel Monitors of Long-Term Evolution of Engineered Barrier Systems

    Directory of Open Access Journals (Sweden)

    Simon L. Harley

    2016-12-01

    Full Text Available Most safety cases for the deep geological disposal of radioactive waste are reliant on the swelling of bentonite in the engineered barrier system as it saturates with groundwater. Assurance of safety therefore requires effective monitoring of bentonite saturation. The time- and fluid-dependent corrosion of synthetic magnets embedded in bentonite is demonstrated here to provide a novel and passive means of monitoring saturation. Experiments have been conducted at 70 °C in which neo magnets, AlNiCo magnets, and ferrite magnets have been reacted with saline (NaCl, KCl, CaCl2 solutions and alkaline fluids (NaOH, KOH, Ca(OH2 solutions; pH = 12 in the presence of bentonite. Nd-Fe-B magnets undergo extensive corrosion that results in a dramatic change from ferromagnetic to superparamagnetic behaviour concomitant with bentonite saturation. AlNiCo magnets in saline solutions show corrosion but only limited decreases in their magnetic intensities, and ferrite magnets are essentially unreactive on the experimental timescales, retaining their initial magnetic properties. For all magnets the impact of their corrosion on bentonite swelling is negligible; alteration of bentonite is essentially governed by the applied fluid composition. In principle, synthetic magnet arrays can, with further development, be designed and embedded in bentonite to monitor its fluid saturation without compromising the integrity of the engineered barrier system itself.

  10. The influence of low temperature on gamma-ray irradiated permanent magnets.

    Science.gov (United States)

    Han, Young Chul; Cha, Hyun Gil; Kim, Chang Woo; Ji, Eun Sun; Kim, Young Hwan; Kang, Dong In; Kang, Young Soo

    2009-12-01

    The temperature effect on the magnetic property of gamma-ray irradiated Nd-Fe-B and Sr-Ferrite magnets has been investigated. When the permanent magnets are exposed to gamma-ray, it's magnetic and other related properties are declined with degree of dose. The decreased magnetic property by gamma-ray irradiation at low temperature is similar with the result of magnet at high temperature. The temperature effect on the gamma-ray irradiation at exposed moment is also regarded as one of the important parameters for the reduced magnetic properties. The gamma-irradiation at low temperature was carried out at 195 K, and the changed properties of two kinds of magnets before and after gamma-irradiation were comparatively studied. The increased demagnetization of the magnets were studied by Hall probe. And changed Curie temperature and micro-crystal structure of each permanent magnet by gamma-ray irradiation has been also studied. Moreover the strong and broad single line shape of ESR signal in the resonance magnetic field is attributed to unpaired electron of Fe2+ in the sample by the effect of gamma-ray irradiation.

  11. Effect of the repulsive force in the HTSC-permanent magnet hybrid bearing system

    Energy Technology Data Exchange (ETDEWEB)

    Ohashi, S., E-mail: ohashi@ipcku.kansai-u.ac.j [Kansai University, 3-3-35, Yamate-cho, Suita, Osaka 564-8680 (Japan); Kobayashi, S. [Kansai University, 3-3-35, Yamate-cho, Suita, Osaka 564-8680 (Japan)

    2009-10-15

    Magnetic levitation using the pinning force of the YBaCuO high-T{sub c} bulk superconductor (HTSC) materials has an advantage to achieve stable levitation without control. To increase levitation force, the HTSC-permanent magnet hybrid magnetic bearing system is introduced. A circular shaped three phase Nd-Fe-B permanent magnet is installed on the rotor, and HTSC bulk superconductor is set on the stator. The additional permanent magnet is installed under the HTSC. Repulsive force of the permanent magnet is used for levitation, and pinning force between the HTSC and permanent magnet is used for guidance force of the bearing. In this system, relationship between permanent magnet and the HTSC is important. When repulsive force of the permanent magnet is large, pinning force of superconductor is used to keep the rotor position. As a result, stability for the lateral direction is decreased with hybrid system. For levitation force, effect of the hybrid system is not observed with column HTSC. Compared with the ring HTSC results, the following thing is considered. Because there is no space that flux of one permanent magnet acts on the other one with the column HTSC configuration, interaction between two permanent magnets becomes small.

  12. Effect of the repulsive force in the HTSC-permanent magnet hybrid bearing system

    Science.gov (United States)

    Ohashi, S.; Kobayashi, S.

    2009-10-01

    Magnetic levitation using the pinning force of the YBaCuO high- Tc bulk superconductor (HTSC) materials has an advantage to achieve stable levitation without control. To increase levitation force, the HTSC-permanent magnet hybrid magnetic bearing system is introduced. A circular shaped three phase Nd-Fe-B permanent magnet is installed on the rotor, and HTSC bulk superconductor is set on the stator. The additional permanent magnet is installed under the HTSC. Repulsive force of the permanent magnet is used for levitation, and pinning force between the HTSC and permanent magnet is used for guidance force of the bearing. In this system, relationship between permanent magnet and the HTSC is important. When repulsive force of the permanent magnet is large, pinning force of superconductor is used to keep the rotor position. As a result, stability for the lateral direction is decreased with hybrid system. For levitation force, effect of the hybrid system is not observed with column HTSC. Compared with the ring HTSC results, the following thing is considered. Because there is no space that flux of one permanent magnet acts on the other one with the column HTSC configuration, interaction between two permanent magnets becomes small.

  13. Influence of static magnetic fields on S. cerevisae biomass growth

    Directory of Open Access Journals (Sweden)

    João B. Muniz

    2007-05-01

    Full Text Available Biomass growth of Saccharomyces cerevisiae DAUFPE-1012 was studied in eight batch fermentations exposed to steady magnetic fields (SMF running at 23ºC (± 1ºC, for 24 h in a double cylindrical tube reactor with synchronic agitation. For every batch, one tube was exposed to 220mT flow intensity SMF, produced by NdFeB rod magnets attached diametrically opposed (N to S magnets on one tube. In the other tube, without magnets, the fermentation occurred in the same conditions. The biomass growth in culture (yeast extract + glucose 2% was monitored by spectrometry to obtain the absorbance and later, the corresponding cell dry weight. The culture glucose concentration was monitored every two hours so as the pH, which was maintained between 4 and 5. As a result, the biomass (g/L increment was 2.5 times greater in magnetized cultures (n=8 as compared with SMF non-exposed cultures (n=8. The differential (SMF-control biomass growth rate (135% was slightly higher than the glucose consumption rate (130 % leading to increased biomass production of the magnetized cells.O crescimento da biomassa da Saccharomyces cerevisiae DAUFPE-1012 foi estudado em oito bateladas de fermentação, cada uma exposta aos campos magnéticos contínuos (CMC, à 23ºC (± 1ºC, durante um período de 24 horas em um reator duplo com agitação sincrônica. Em cada batelada,um tubo foi exposto ao CMC, com 220mT de intensidade de fluxo, produzidos por imãs de NdFeB fixados diametralmente opostos (N para S em um tubo do reator de fermentação. Em outro tubo, sem imãs, a fermentação ocorreu nas mesmas condições. O crescimento da biomassa nas culturas (extrato de fermento + glicose 2% foi monitorado através de espectrometria e correlacionado ao peso seco de levedura. A concentração de glicose nas culturas foi monitorada a cada duas horas e o pH foi mantido entre 4 e 5. Como resultado, a biomassa (g/L aumentou 2,5 vezes nas culturas magnetizadas (n=8 quando comparadas com as

  14. Magnetic separation of general solid particles realised by a permanent magnet

    Science.gov (United States)

    Hisayoshi, K.; Uyeda, C.; Terada, K.

    2016-12-01

    Most existing solids are categorised as diamagnetic or weak paramagnetic materials. The possibility of magnetic motion has not been intensively considered for these materials. Here, we demonstrate for the first time that ensembles of heterogeneous particles (diamagnetic bismuth, diamond and graphite particles, as well as two paramagnetic olivines) can be dynamically separated into five fractions by the low field produced by neodymium (NdFeB) magnets during short-duration microgravity (μg). This result is in contrast to the generally accepted notion that ordinary solid materials are magnetically inert. The materials of the separated particles are identified by their magnetic susceptibility (χ), which is determined from the translating velocity. The potential of this approach as an analytical technique is comparable to that of chromatography separation because the extraction of new solid phases from a heterogeneous grain ensemble will lead to important discoveries about inorganic materials. The method is applicable for the separation of the precious samples such as lunar soils and/or the Hayabusa particles recovered from the asteroids, because even micron-order grains can be thoroughly separated without sample-loss.

  15. Sintering Theory and Practice

    Science.gov (United States)

    German, Randall M.

    1996-01-01

    Although sintering is an essential process in the manufacture of ceramics and certain metals, as well as several other industrial operations, until now, no single book has treated both the background theory and the practical application of this complex and often delicate procedure. In Sintering Theory and Practice, leading researcher and materials engineer Randall M. German presents a comprehensive treatment of this subject that will be of great use to manufacturers and scientists alike. This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion, and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature, and other problems that may cause changes in processing. The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process, and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques, easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles, and pressure-assisted sintering. German draws on some six thousand references to provide a coherent and lucid treatment of the subject, making scientific principles and practical applications accessible to both students and professionals. In the process, he also points out and avoids the pitfalls found in various competing theories, concepts, and mathematical disputes within the field. A unique opportunity to discover what sintering is all about--both in theory and in practice What is sintering? We see the end product of this thermal

  16. Progress on grain growth dynamics in sintering of nano-powders

    Institute of Scientific and Technical Information of China (English)

    LIU Chunjing; WANG Xin; JIANG Yanfei; WANG Yongming; HAO Shunli

    2006-01-01

    Nanostructured materials, characterized by an ultrafine grain size, have stimulated much research interest by virtue of their unusual mechanical, electrical, optical, and magnetic properties. In this paper, the sintering process of nano-powders were reviewed, to which sintering of the traditional materials compared. The microstructural development, i.e., grain growth and densification during sintering as well as the mechanism of crystal surface diffusion and boundary migration were analyzed, and the dynamic models on sintering process were summarized by the relationship of grain growth and pores size, interface diffusion, densification rate, and sintering temperature. Finally, the research tendency of this major on the basis of above models was discussed.

  17. Sintering of calcium phosphate bioceramics.

    Science.gov (United States)

    Champion, E

    2013-04-01

    Calcium phosphate ceramics have become of prime importance for biological applications in the field of bone tissue engineering. This paper reviews the sintering behaviour of these bioceramics. Conventional pressureless sintering of hydroxyapatite, Ca10(PO4)6(OH)2, a reference compound, has been extensively studied. Its physico-chemistry is detailed. It can be seen as a competition between two thermally activated phenomena that proceed by solid-state diffusion of matter: densification and grain growth. Usually, the objective is to promote the first and prevent the second. Literature data are analysed from sintering maps (i.e. grain growth vs. densification). Sintering trajectories of hydroxyapatite produced by conventional pressureless sintering and non-conventional techniques, including two-step sintering, liquid phase sintering, hot pressing, hot isostatic pressing, ultrahigh pressure, microwave and spark plasma sintering, are presented. Whatever the sintering technique may be, grain growth occurs mainly during the last step of sintering, when the relative bulk density reaches 95% of the maximum value. Though often considered very advantageous, most assisted sintering techniques do not appear very superior to conventional pressureless sintering. Sintering of tricalcium phosphate or biphasic calcium phosphates is also discussed. The chemical composition of calcium phosphate influences the behaviour. Similarly, ionic substitutions in hydroxyapatite or in tricalcium phosphate create lattice defects that modify the sintering rate. Depending on their nature, they can either accelerate or slow down the sintering rate. The thermal stability of compounds at the sintering temperature must also be taken into account. Controlled atmospheres may be required to prevent thermal decomposition, and flash sintering techniques, which allow consolidation at low temperature, can be helpful.

  18. Comparison of Achievable Magnetic Fields with Superconducting and Cryogenic Permanent Magnet Undulators – A Comprehensive Study of Computed and Measured Values

    Energy Technology Data Exchange (ETDEWEB)

    Moog, E. R. [Argonne National Lab. (ANL), Argonne, IL (United States); Dejus, R. J. [Argonne National Lab. (ANL), Argonne, IL (United States); Sasaki, S. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2017-01-01

    Magnetic modeling was performed to estimate achievable magnetic field strengths of superconducting undulators (SCUs) and to compare them with those of cryogenically cooled permanent magnet undulators (CPMUs). Starting with vacuum (beam stay-clear) gaps of 4.0 and 6.0 mm, realistic allowances for beam chambers (in the SCU case) and beam liners (in the CPMU case) were added. (A 6.0-mm vacuum gap is planned for the upgraded APS). The CPMU magnetic models consider both CPMUs that use NdFeB magnets at ~150 K and PrFeB magnets at 77 K. Parameters of the magnetic models are presented along with fitted coefficients of a Halbach-type expression for the field dependence on the gap-to-period ratio. Field strengths for SCUs are estimated using a scaling law for planar SCUs; an equation for that is given. The SCUs provide higher magnetic fields than the highest-field CPMUs – those using PrFeB at 77 K – for period lengths longer than ~14 mm for NbTi-based SCUs and ~10 mm for Nb3Sn-based SCUs. To show that the model calculations and scaling law results are realistic, they are compared to CPMUs that have been built and NbTi-based SCUs that have been built. Brightness tuning curves of CPMUs (PrFeB) and SCUs (NbTi) for the upgraded APS lattice are also provided for realistic period lengths.

  19. High temperature superconducting axial field magnetic coupler: realization and test

    Science.gov (United States)

    Belguerras, L.; Mezani, S.; Lubin, T.; Lévêque, J.; Rezzoug, A.

    2015-09-01

    Contactless torque transmission through a large airgap is required in some industrial applications in which hermetic isolation is necessary. This torque transmission usually uses magnetic couplers, whose dimension strongly depends on the airgap flux density. The use of high temperature superconducting (HTS) coils to create a strong magnetic field may constitute a solution to reduce the size of the coupler. It is also possible to use this coupler to replace a torque tube in transmitting the torque produced by a HTS motor to its load. This paper presents the detailed construction and tests of an axial field HTS magnetic coupler. Pancake coils have been manufactured from BSCCO tape and used in one rotor of the coupler. The second rotor is mainly composed of NdFeB permanent magnets. Several tests have been carried out showing that the constructed coupler is working properly. A 3D finite element (FE) model of the studied coupler has been developed. Airgap magnetic field and torque measurements have been carried out and compared to the FE results. It has been shown that the measured and the computed quantities are in satisfactory agreement.

  20. Application of 60 mmphi superconducting bulk magnet to magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Matsuda, T.; Kashimoto, S.; Imai, A.; Yanagi, Y.; Itoh, Y.; Ikuta, H.; Mizutani, U.; Sakurai, K.; Hazama, H

    2003-10-15

    We constructed the planar magnetron sputtering apparatus using a c-axis oriented single-domain Sm123 bulk superconductor with 60 mm in diameter as a very powerful magnet in place of an ordinary Nd-Fe-B magnet. A high magnetic field of 4.2 T at the surface of the superconductor coupled with a high target voltage of maximum 6 kV enabled us to discharge even at pressure of 1 x 10{sup -3} Pa. A target-to-substrate distance of 300 mm was successfully employed under low pressures of 10{sup -2}-10{sup -3} Pa to make the deposition of almost contamination-free films feasible. The simulation software (JMAG) was used to optimize the magnetic circuit configurations. The simulations could reproduce well the distribution of the magnetic field above the target measured by a three-axial Hall sensor. The discharging characteristics of Cu, Ni and Fe targets in the pressure range over 10{sup -1}-10{sup -3} Pa were studied under different target voltages. The deposition rates of 0.063 nm/s (or 38 Angst/min) and 0.013 nm/s (or 8 Angst/min) were achieved for Cu and Fe targets with 3 mm in thickness, respectively, under the Ar pressure of 6.6 x 10{sup -2} Pa (or 4.9 x 10{sup -4} Torr)

  1. Dense arrays of cobalt nanorods as rare-earth free permanent magnets.

    Science.gov (United States)

    Anagnostopoulou, E; Grindi, B; Lacroix, L-M; Ott, F; Panagiotopoulos, I; Viau, G

    2016-02-21

    We demonstrate in this paper the feasibility to elaborate rare-earth free permanent magnets based on cobalt nanorods assemblies with energy product (BH)max exceeding 150 kJ m(-3). The cobalt rods were prepared by the polyol process and assembled from wet suspensions under a magnetic field. Magnetization loops of dense assemblies with remanence to a saturation of 0.99 and squareness of 0.96 were measured. The almost perfect M(H) loop squareness together with electron microscopy and small angle neutron scattering demonstrate the excellent alignment of the rods within the assemblies. The magnetic volume fraction was carefully measured by coupling magnetic and thermogravimetric analysis and found in the range from 45 to 55%, depending on the rod diameter and the alignment procedure. This allowed a quantitative assessment of the (BH)max values. The highest (BH)max of 165 kJ m(-3) was obtained for a sample combining a high magnetic volume fraction and a very large M(H) loop squareness. This study shows that this bottom-up approach is very promising to get new hard magnetic materials that can compete in the permanent magnet panorama and fill the gap between the ferrites and the NdFeB magnets.

  2. Low temperature spark plasma sintering of YIG powders

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez-Garcia, L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Suarez, M., E-mail: m.suarez@cinn.e [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Fundacion ITMA, Parque Tecnologico de Asturias, 33428, Llanera (Spain); Menendez, J.L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain)

    2010-07-16

    A transition from a low to a high spin state in the magnetization saturation between 1000 and 1100 {sup o}C calcination temperature is observed in YIG powders prepared by oxides mixture. Spark plasma sintering of these powders between 900 and 950 {sup o}C leads to dense samples with minimal formation of YFeO{sub 3}, opening the way to co-sintering of YIG with metals or metallic alloys. The optical properties depend on the sintering stage: low (high) density samples show poor (bulk) optical absorption.

  3. SinterHab

    Science.gov (United States)

    Rousek, Tomáš; Eriksson, Katarina; Doule, Ondřej

    2012-05-01

    This project describes a design study for a core module on a Lunar South Pole outpost, constructed by 3D printing technology with the use of in-situ resources and equipped with a bio-regenerative life support system. The module would be a hybrid of deployable (CLASS II) and in-situ built (CLASS III) structures. It would combine deployable membrane structures and pre-integrated rigid elements with a sintered regolith shell for enhanced radiation and micrometeorite shielding. The closed loop ecological system would support a sustainable presence on the Moon with particular focus on research activities. The core module accommodates from four to eight people, and provides laboratories as a test bed for development of new lunar technologies directly in the environment where they will be used. SinterHab also includes an experimental garden for development of new bio-regenerative life support system elements. The project explores these various concepts from an architectural point-of-view particularly, as they constitute the building, construction and interior elements. The construction method for SinterHab is based on 3D printing by sintering of the lunar regolith. Sinterator robotics 3D printing technology proposed by NASA JPL enables construction of future generations of large lunar settlements with little imported material and the use of solar energy. The regolith is processed, placed and sintered by the Sinterator robotics system which combines the NASA ATHLETE and the Chariot remotely controlled rovers. Microwave sintering creates a rigid structure in the form of walls, vaults and other architectural elements. The interior is coated with a layer of inflatable membranes inspired by the TransHab project. The life-support system is mainly bio-regenerative and several parts of the system are intrinsically multifunctional and serve more than one purpose. The plants for food production are also an efficient part of atmosphere revitalization and water treatment. Moreover

  4. Flash sintering of ceramic materials

    OpenAIRE

    Dancer, C. E. J.

    2016-01-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sint...

  5. 3D print of polymer bonded rare-earth magnets, and 3D magnetic field scanning with an end-user 3D printer

    Science.gov (United States)

    Huber, C.; Abert, C.; Bruckner, F.; Groenefeld, M.; Muthsam, O.; Schuschnigg, S.; Sirak, K.; Thanhoffer, R.; Teliban, I.; Vogler, C.; Windl, R.; Suess, D.

    2016-10-01

    3D print is a recently developed technique, for single-unit production, and for structures that have been impossible to build previously. The current work presents a method to 3D print polymer bonded isotropic hard magnets with a low-cost, end-user 3D printer. Commercially available isotropic NdFeB powder inside a PA11 matrix is characterized, and prepared for the printing process. An example of a printed magnet with a complex shape that was designed to generate a specific stray field is presented, and compared with finite element simulation solving the macroscopic Maxwell equations. For magnetic characterization, and comparing 3D printed structures with injection molded parts, hysteresis measurements are performed. To measure the stray field outside the magnet, the printer is upgraded to a 3D magnetic flux density measurement system. To skip an elaborate adjusting of the sensor, a simulation is used to calibrate the angles, sensitivity, and the offset of the sensor. With this setup, a measurement resolution of 0.05 mm along the z-axes is achievable. The effectiveness of our calibration method is shown. With our setup, we are able to print polymer bonded magnetic systems with the freedom of having a specific complex shape with locally tailored magnetic properties. The 3D scanning setup is easy to mount, and with our calibration method we are able to get accurate measuring results of the stray field.

  6. Characteristic Analysis and Trial Manufacture of Permanent-Magnetic Type Linear Generator

    Science.gov (United States)

    Takahara, Kenji; Ohsaki, Shingo; Itoh, Yuzo; Ohyama, Kazuhiro; Kawaguchi, Hideki

    This paper describes design and trial manufacture of the linear generator, which can convert any mechanical vibration of an automobile to electric energy. A mover, which includes permanent magnets, is linearly driven through a stator, by vibrations. Nd Fe-B magnets in the mover are placed as same magnetic poles face mutually, in order to make the change of magnetic flux in the coils of the stator. The coils are placed in the stator with same intervals of magnets. The coils are wound for the reverse to the next coil and they are connected series all. A magnetic material case covers the stator makes the magnetic flax is extended through the case and decrease canceling the flux in the coils of the stator. Numerical simulations calculated distribution of the magnetic field, electromotive force and driven power of the mover in order to determine the size of the linear generator. The linear generator and an experimental apparatus were produced on the basis of the simulation, and its performance was tested by experiments. The produced linear generator was confirmed to be useful as an onboard auxiliary power supply.

  7. A new miniaturized engine based on thermomagnetic effect of magnetic fluids

    Institute of Scientific and Technical Information of China (English)

    Lujun ZHOU; Yimin XUAN; Qiang LI; Wenlei LIAN

    2009-01-01

    A new engine system, essentially consisting of a permanent NdFeB magnet, a kerosene-based magnetic fluid and a rotor, is proposed based on the thermomagnetic effect of a temperature-sensitive magnetic fluid. The rotor was driven by the thermal convection of the magnetic fluid in the presence of a homogeneous external magnetic field. A digital camera was used to record the rotation speed of the rotor to investigate the performance of the engine system under varying conditions such as heat load, heat sink temperature, and magnetic field distribution. The peak angle velocity obtained for the rotor was about 2.1 rad/min. The results illustrate that the rotation speed of the rotor increases as the input heat load increases, or as the heat sink temperature decreases. The performance of the motor is considerably influenced by the magnetic field imposed. Therefore, the performance of such an engine can be controlled conveniently by changing the external magnetic field and/or the temperature distribution in the fluid.

  8. Paramagnetic ionic liquids for measurements of density using magnetic levitation.

    Science.gov (United States)

    Bwambok, David K; Thuo, Martin M; Atkinson, Manza B J; Mirica, Katherine A; Shapiro, Nathan D; Whitesides, George M

    2013-09-03

    Paramagnetic ionic liquids (PILs) provide new capabilities to measurements of density using magnetic levitation (MagLev). In a typical measurement, a diamagnetic object of unknown density is placed in a container containing a PIL. The container is placed between two magnets (typically NdFeB, oriented with like poles facing). The density of the diamagnetic object can be determined by measuring its position in the magnetic field along the vertical axis (levitation height, h), either as an absolute value or relative to internal standards of known density. For density measurements by MagLev, PILs have three advantages over solutions of paramagnetic salts in aqueous or organic solutions: (i) negligible vapor pressures; (ii) low melting points; (iii) high thermal stabilities. In addition, the densities, magnetic susceptibilities, glass transition temperatures, thermal decomposition temperatures, viscosities, and hydrophobicities of PILs can be tuned over broad ranges by choosing the cation-anion pair. The low melting points and high thermal stabilities of PILs provide large liquidus windows for density measurements. This paper demonstrates applications and advantages of PILs in density-based analyses using MagLev.

  9. Multistep sintering to synthesize fast lithium garnets

    Science.gov (United States)

    Xu, Biyi; Duan, Huanan; Xia, Wenhao; Guo, Yiping; Kang, Hongmei; Li, Hua; Liu, Hezhou

    2016-01-01

    A multistep sintering schedule is developed to synthesize Li7La3Zr2O12 (LLZO) doped with 0.2 mol% Al3+. The effect of sintering steps on phase, relative density and ionic conductivity of Al-doped LLZO has been evaluated using powder X-Ray diffraction (XRD), scanning electron microscopy (SEM), 27Al magic spinning nuclear magnetic resonance (NMR) spectroscopy and electrochemical impedance spectroscopy (EIS). The results show that by holding the sample at 900 °C for 6 h, the mixture of tetragonal and cubic garnet phases are obtained; by continuously holding at 1100 °C for 6 h, the tetragonal phase completely transforms into cubic phase; by holding at 1200 °C, the relative density increases without decomposition of the cubic phase. The Al-LLZO pellets after multistep sintering exhibit cubic phase, relative density of 94.25% and ionic conductivity of 4.5 × 10-4 S cm-1 at room temperature. Based on the observation, a sintering model is proposed and discussed.

  10. Magnetic levitation and its application for education devices based on YBCO bulk superconductors

    Energy Technology Data Exchange (ETDEWEB)

    Yang, W.M., E-mail: yangwm@snnu.edu.cn; Chao, X.X.; Guo, F.X.; Li, J.W.; Chen, S.L.

    2013-10-15

    Highlights: • A small superconducting maglev propeller system has been designed and constructed based on YBCO bulk superconductors. • Several small maglev vehicle models have been designed and constructed based on YBCO bulk superconductors. • The models can be used as experimental or demonstration devices for the magnetic levitation applications. -- Abstract: A small superconducting maglev propeller system, a small spacecraft model suspending and moving around a terrestrial globe, several small maglev vehicle models and a magnetic circuit converter have been designed and constructed. The track was paved by NdFeB magnets, the arrangement of the magnets made us easy to get a uniform distribution of magnetic field along the length direction of the track and a high magnetic field gradient in the lateral direction. When the YBCO bulks mounted inside the vehicle models or spacecraft model was field cooled to LN{sub 2} temperature at a certain distance away from the track, they could be automatically floating over and moving along the track without any obvious friction. The models can be used as experimental or demonstration devices for the magnetic levitation applications.

  11. Effect of Different Sintering Process on Magnetic Properties and Microstructures of 2∶ 17-type Sm-Co High-Temperature Magnet%不同的烧结工艺对Sm-Co2∶17型高温磁体性能的影响

    Institute of Scientific and Technical Information of China (English)

    王剑侠; 张东涛; 黄俊; 刘卫强; 岳明; 张久兴

    2012-01-01

    Sm ( Co07.9 Fe0.09 Cu0.085 Zr0.032)7.95 magnetwas prepared by induction melting and traditional sin-tering method. The magnet was sintered at 1200 ~ 1240 ℃ for 1 h and taken the solution treatment at 1165 ~ 1190 ℃ for 3 h. The magnet was aged for 12 h at 840 ℃, , slowly cooled by 0. 4 ·min-1 to 420 ℃ and then held for 10 h. The remanence of the magnet increased as sintering temperature increases and the coercivity reached the maximum when the magnet was sintered at 1230 ℃ and solution at 1180 ℃ for 3 h. The magnet was tested by super-high temperature permanent measure instrument in national institute of metrology, and the (BH)max of the magnet is 10.94 MG-Oe at 773 K, which was higher than reported others magnets owning the same z value. Meanwhile, the hysteresis loops of the magnet tested by VSM showed that the magnet had a Br of 10. 5 kGs, Hcj of 30. 21 kOe and (BH)max of 25. 60 MGOe at room temperature, and the magnet had the high temperature magnetic properties of Br =7.r45 kGs, Hcj =6.02 kOe and (BH)max =9. 85 MGOe at 773 K. The temperature coefficient of remanence was a = - 0. 0624%·℃-1 and the temperature coefficient of coercivity was β = -0. 169%·℃-1 in a range of RT to 773 K.%采用中频感应熔炼法制备了Sm( Co0.79 Fe0.09 Cuo.085 Zr0.032) 7.95合金,采用传统烧结工艺,在1200 ~1240℃烧结1h,1165 ~1190℃固溶处理3h,快速风冷淬火后在840 ℃保温12h,以0.4 ·min-1的冷速冷却至420℃,保温10h,最后随炉冷却.磁体经过加工后,采用不同的磁性测试手段对磁体进行测试.结果表明,磁体的剩磁随烧结温度的升高而增大,矫顽力最好的工艺为1230℃烧结1h,然后在1180℃固溶3h.将此工艺制备的磁体采用中国计量科学院NIM-500C超高温永磁测量仪测试,磁体在773 K时的最大磁能积为10.94 MGOe,高于已经报道的同Z值的2∶17型永磁体.磁体的磁滞回线通过振动样品磁强计( VSM)测得,室温下Br=10.5 kGs,Hcj=30.21 k

  12. The Inductrack Approach to Magnetic Levitation

    Energy Technology Data Exchange (ETDEWEB)

    Post, R.F.; Ryutov, D.D.

    2000-04-19

    Concepts developed during research on passive magnetic bearing systems at the Lawrence Livermore National Laboratory gave rise to a new approach to magnetic levitation, the Inductrack. A passive induced-current system employing permanent magnets on the moving vehicle, the Inductrack maximizes levitation forces by a combination of two elements. First, the permanent magnets on the vehicle are arranged in a ''Halbach array,'' a magnet configuration that optimally produces a periodic magnetic field below the array, while canceling the field above the array. Second, the track is made up of close-packed shorted electrical circuits. These circuits couple optimally to the magnetic field of the Halbach array. As a result, levitating forces of order 40 metric tonnes per square meter of Halbach array can be generated, using NdFeB magnets whose weight is a few percent of the levitated weight. Being an induced-current system, the levitation requires motion of the vehicle above a low transition speed. For maglev applications this speed is a few kilometers per hour, walking speed. At rest or in the station auxiliary wheels are needed. The Inductrack is thus fail-safe, that is, drive system failure would only result in the vehicle slowing down and finally settling on its auxiliary wheels. On the basis of theoretical analyses a small model vehicle and a 20-meter-long track was built and tested at speeds of order 12 meters per second. A second model, designed to achieve 10-g acceleration levels and much higher speeds, is under construction under NASA sponsorship, en route to the design of maglev-based launchers for rockets. Some of the presently perceived practical problems of implementing full-scale maglev systems based on the Inductrack concept will be discussed.

  13. Effect of wheel speed on the crystallization behavior of as-quenched Nd-Fe-B alloys

    Directory of Open Access Journals (Sweden)

    Kuo Men

    2016-02-01

    Full Text Available A series of alloys composed of Nd9Fe85Nb0.5B5.5 were prepared through rapid quenching by different wheel speeds. Nanocomposite was usually obtained by subjecting the as-quenched alloys to a crystallization annealing. The crystallization behavior was investigated by differential scanning calorimetry (DSC as the primary method. The results showed that the DSC curve of sample prepared at 15 m/s had only one exothermic peak at about 690 °C. When the wheel speed increased to 18-27 m/s, one more peak at 590 °C appeared. Moreover, the intensity of this new peak enhances while the original one at 690 °C declined as the speed increases within this range. When the speed further grew up to 30, 35, or 40 m/s , only the peak at 590 °C remained while the other disappeared. This could be ascribed to the different initial phase structures of the alloys, which were found to vary with the wheel speeds. As can be seen, with increasing the wheel speed, the contents of amorphous and metastable phase increased while Nd2Fe14B phase decreased. This change resulted in a huge effect on the crystallization behavior. We could deduce the relative content of each phase from the integral areas of peaks in DSC curves in different samples and figure out the phase transition in the crystallization. The results showed that the crystallization of samples prepared by relatively high speeds, which are almost amorphous initially, manifest as only one step, while those prepared by relatively low speeds showed two. Subsequently, we analyzed the crystallization process and interpreted it from the theory of energy barrier.

  14. Enhanced coercivity thermal stability realized in Nd-Fe-B thin films diffusion-processed by Nd-Co alloys

    Science.gov (United States)

    Zhong, Hui; Fu, Yanqing; Li, Guojian; Liu, Tie; Cui, Weibin; Liu, Wei; Zhang, Zhidong; Wang, Qiang

    2017-03-01

    A proposed Nd2Fe14B-core/Nd2(Fe, Co)14B-shell microstructure was realized by diffusion-processing textured Nd14Fe77B9 single-layer film with Nd100-xCox (x=10, 20 and 40) alloys to improve the coercivity thermal stability. The ambient coercivity was increased from around 1 T in single-layer film to nearly 2 T in diffusion-processed films, which was due to the Nd-rich grain boundaries as seen from transmission electron microscopy (TEM) images. The coercivity thermal stability was improved by the core/shell microstructure because Nd-rich grain boundaries provided the high ambient coercivity and Co-rich shell provided the improved coercivity stability.

  15. Novel microwave assisted chemical synthesis of Nd₂Fe₁₄B hard magnetic nanoparticles.

    Science.gov (United States)

    Swaminathan, Viswanathan; Deheri, Pratap Kumar; Bhame, Shekhar Dnyaneswar; Ramanujan, Raju Vijayaraghavan

    2013-04-07

    The high coercivity and excellent energy product of Nd2Fe14B hard magnets have led to a large number of high value added industrial applications. Chemical synthesis of Nd2Fe14B nanoparticles is challenging due to the large reduction potential of Nd(3+) and the high tendency for Nd2Fe14B oxidation. We report the novel synthesis of Nd2Fe14B nanoparticles by a microwave assisted combustion process. The process consisted of Nd-Fe-B mixed oxide preparation by microwave assisted combustion, followed by the reduction of the mixed oxide by CaH2. This combustion process is fast, energy efficient and offers facile elemental substitution. The coercivity of the resulting powders was ∼8.0 kOe and the saturation magnetization was ∼40 emu g(-1). After removal of CaO by washing, saturation magnetization increased and an energy product of 3.57 MGOe was obtained. A range of magnetic properties was obtained by varying the microwave power, reduction temperature and Nd to Fe ratio. A transition from soft to exchange coupled to hard magnetic properties was obtained by varying the composition of NdxFe1-xB8 (x varies from 7% to 40%). This synthesis procedure offers an inexpensive and facile platform to produce exchange coupled hard magnets.

  16. VERTICAL NONCONTACT POSITIONING H∞ ROBUST CONTROL FOR MAGNETICALLY LEVITATED SURFACE MOTOR

    Institute of Scientific and Technical Information of China (English)

    TAO Tao; HAO Xiaohong; MEI Xuesong; JIANG Gedong; ZHANG Dongsheng

    2008-01-01

    To fulfill the stringent requirement, super-precision positioning and ultra cleanness, a surface motor with the integrated chip fabrication equipment is constructed by using permanent magnets and electromagnet coils as primary actuating components. It consists of stator and mover, and the mover is isolated from the stator by the magnetic bearing. The magnetic bearing in the stator is composed of eight air core electromagnet coils, the propulsion in the stator is composed of iron core and electromagnetic coils, and the mover is composed of NdFeB permanent magnets and levitated stage. Based on Lorentz law, some parameters, including permanent magnets dimensions, currents and levitation height, which may affect the stability, are analyzed and optimized. To improve the positioning accuracy in the vertical direction of the magnetic levitation surface motor, a robust controller is proposed using H∞ mixed sensitivity control theory. The simulation results show that by choosing appropriate weight functions, the controller can ensure the robustness of the closed loop system under the presence of uncertainties, and the H∞ robust controller is excellent for reducing steady error and increasing response speed.

  17. A high-damping magnetorheological elastomer with bi-directional magnetic-control modulus for potential application in seismology

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Miao, E-mail: yumiao@cqu.edu.cn; Qi, Song; Fu, Jie; Zhu, Mi [Key Lab for Optoelectronic Technology and Systems, Ministry of Education, College of Optoelectronic Engineering, Chongqing University, Chongqing 400044 (China)

    2015-09-14

    A high-damping magnetorheological elastomer (MRE) with bi-directional magnetic-control modulus is developed. This MRE was synthesized by filling NdFeB particles into polyurethane (PU)/ epoxy (EP) interpenetrating network (IPN) structure. The anisotropic samples were prepared in a permanent magnetic field and magnetized in an electromagnetic field of 1 T. Dynamic mechanical responses of the MRE to applied magnetic fields are investigated through magneto-rheometer, and morphology of MREs is observed via scanning electron microscope (SEM). Test result indicates that when the test field orientation is parallel to that of the sample's magnetization, the shear modulus of sample increases. On the other hand, when the orientation is opposite to that of the sample's magnetization, shear modulus decreases. In addition, this PU/EP IPN matrix based MRE has a high-damping property, with high loss factor and can be controlled by applying magnetic field. It is expected that the high damping property and the ability of bi-directional magnetic-control modulus of this MRE offer promising advantages in seismologic application.

  18. Shimming with permanent magnets for the x-ray detector in a hybrid x-ray/ MR system.

    Science.gov (United States)

    Wen, Zhifei; Fahrig, Rebecca; Williams, Scott T; Pelc, Norbert J

    2008-09-01

    In this x-ray/MR hybrid system an x-ray flat panel detector is placed under the patient cradle, close to the MR volume of interest (VOI), where the magnetic field strength is approximately 0.5 T. Immersed in this strong field, several electronic components inside the detector become magnetized and create an additional magnetic field that is superimposed on the original field of the MR scanner. Even after linear shimming, the field homogeneity of the MR scanner remains disrupted by the detector. The authors characterize the field due to the detector with the field of two magnetic dipoles and further show that two sets of permanent magnets (NdFeB) can withstand the main magnetic field and compensate for the nonlinear components of the additional field. The ideal number of magnets and their locations are calculated based on a field map measured with the detector in place. Experimental results demonstrate great promise for this technique, which may be useful in many settings where devices with magnetic components need to be placed inside or close to an MR scanner.

  19. Future directions in sintering research

    Directory of Open Access Journals (Sweden)

    Upadhyaya G.S.

    2011-01-01

    Full Text Available From time to time, the gap between sintering science and technology is being attempted to be bridged, but there are still a number of unresolved issues in sintering. So far, only thermal energy was considered for accomplishing sintering of a powder compact. However, other sources of energy may be treated exclusively or in combination with others to achieve densification. The main goal is to tailor the material properties during sintering through microstructural modifications. But in doing so, the very chemical nature of the material subjected to sintering needs to be considered. It is at this stage that the role of electronic structure comes into picture. The present paper reviews this aspect and proposes how the studies on nano-crystalline materials are able to validate the very basic electronic processes occurring during sintering.

  20. The effect of structural changes during sintering on the electric and magnetic traits of the Ni96.7Mo3.3 alloy nanostructured powder

    Directory of Open Access Journals (Sweden)

    Ribić-Zelenović L.

    2009-01-01

    Full Text Available Ni96.7Mo3.3 powder was electrochemically obtained. An X-ray diffraction analysis determined that the powder consisted of a 20% amorphous and 80% crystalline phase. The crystalline phase consisted of a nanocrystalline solid nickel and molybdenum solution with a face-centred cubic (FCC lattice with a high density of chaotically distributed dislocations and high microstrain value. The scanning electronic microscopy (SEM showed that two particle structures were formed: larger cauliflower-like particles and smaller dendriteshaped ones. The thermal stability of the alloy was examined by differential scanning calorimetry (DSC and by measuring the temperature dependence of the electrical resistivity and magnetic permeability. Structural powder relaxation was carried out in the temperature range of 450 K to 560 K causing considerable changes in the electrical resistivity and magnetic permeability. Upon structural relaxation, the magnetic permeability of the cooled alloy was about 80% higher than the magnetic permeability of the fresh powder. The crystallisation of the amorphous portion of the powder and crystalline grain increase occurred in the 630 K to 900 K temperature interval. Upon crystallisation of the amorphous phase and crystalline grain increase, the powder had about 50% lower magnetic permeability than the fresh powder and 3.6 times lower permeability than the powder where only structural relaxation took place.