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Sample records for nd-fe-b permanent magnets

  1. New developments in NdFeB-based permanent magnets

    International Nuclear Information System (INIS)

    Liu, Z.W.

    2011-01-01

    NdFeB based alloys have been used as permanent magnets for almost thirty years. The recent researches aim at optimizing the composition, microstructure and properties, reducing cost, and developing new processes. The demand for sintered magnet is increasing. Efforts are directed towards improving properties by controlling grain boundary diffusion, minimizing the rare earth (RE) content and also improving production yield. As for bonded magnets, to enhance remanence and energy product, nanocrystalline powders are employed. High thermal stability has been realized by mixing NdFeB with hard ferrite powders. For nanocrystalline and nano composite NdFeB based alloys, both compositional modification and microstructural optimization have been carried out. New approaches have also been proposed to prepare NdFeB magnets with idea structure. Surfactant assisted ball milling is a good top-down method to obtain nano sized hard magnetic particles and anisotropic nano flakes. Synthesis of NdFeB nanoparticles and NdFeB/Fe (Co) nano composite powders by bottom-up techniques, such as chemical reduction process and co-precipitation, has been successful very recently. To assemble nanocrystalline NdFeB powders or nanoparticles into bulk magnets, various novel consolidation processes including spark plasma sintering and high velocity press have been employed. Hot deformation can be selected as the process to achieve anisotropy in nanocrystalline magnets. (author)

  2. Temperature compensation of NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Kim, S.H.; Doose, C.

    1997-01-01

    Permanent magnet blocks of NdFeB have a relatively high maximum energy product. Because of its relatively low Curie temperature, however, NdFeB has a large temperature coefficient for its residual induction. The temperature coefficients of the relative magnetic fields (ΔB/B)/ΔT in the air gap of NdFeB dipole magnets were reduced from -1.1 x 10 -3 /c to less than 2 x 10 -5 /degree C under operating temperatures of ± 6 C. This was achieved passively by using 1.25-mm-thick strips of 30%-Ni-Fe alloy as flux shunts for the NdFeB blocks. The magnets with soft-steel poles and flux-return yokes were assembled and measured in a temperature-controlled environment

  3. NdFeB permanent magnets with various Nd content

    Czech Academy of Sciences Publication Activity Database

    Žák, Tomáš; Talijan, N.; Ćosović, V.; Grujić, A.

    2008-01-01

    Roč. 113, č. 1 (2008), s. 279-282 ISSN 0587-4246. [Czech and Slovak Conference on Magnetism /13./ (CSMAG'07). Košice, 09.08.2007-12.08.2007] R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : NdFeB permanent magnets * Mossbauer effect * X-ray Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.321, year: 2008

  4. Characterization of nanocomposite NdFeB permanent magnetic materials

    International Nuclear Information System (INIS)

    Mat Husin Salleh; Hussain, P.; Mohammad, M.; Abd Aziz Mohamed

    2005-01-01

    The following topics were discussed: Introduction to NdFeB magnet, grain size measurement using XRD (X-ray diffraction), FESEM , TEM (Transmission Electron Microscopy) and SANS (Small-angle Neutron Scattering). The objective of the project are to analyze the structure of nano-crystallite formed in the melt spun ribbons after annealing by XRD, FESEM,TEM and SANS, to study the magnetic properties of nano-composite NdFeB melt spun ribbons and their bonded magnet and possible usage in small motor to replace the conventional NdFeB bonded magnet

  5. Corrosion of NdFeB permanent magnet materials

    International Nuclear Information System (INIS)

    Warren, G.W.; Gao, G.; Li, Q.

    1991-01-01

    NdFeB is an important class of new magnetic materials, however corrosion resistance is a serious concern and literature on the electrochemical behavior of NdFeB is scarce. This paper reports the results of an electrochemical investigation of the corrosion behavior of sintered NdFeB magnets obtained from three manufacturers. Linear polarization (cyclic voltammetry) experiments were conducted in aqueous solutions ranging in pH from 0.7 to 13.5. A limited degree of passivation was observed in all solutions which is believed to be due to the formation of a complex Fe-Nd oxide and/or hydroxide film. The presence of a small amount of chloride ion, 10 to 100 ppm, shows only a slight effect, but higher concentrations (1000 ppm) cause a total breakdown in passivity and a dramatic increase in anodic current. The cathodic potential sweep shows an abrupt and unusual oxidation process, giving rise to an oxidation peak not commonly seen. This peak may result from dissolution of the film or preferential attack of intergranular phases

  6. Net Shape 3D Printed NdFeB Permanent Magnet

    OpenAIRE

    Jacimovic, J.; Binda, F.; Herrmann, L. G.; Greuter, F.; Genta, J.; Calvo, M.; Tomse, T.; Simon, R. A.

    2016-01-01

    For two decades, NdFeB based magnets have been a critical component in a range of electrical devices engaged in energy production and conversion. The magnet shape and the internal microstructure of the selected NdFeB grade govern their efficiency and size. However, stricter requirements on device efficiency call for better performing magnets preferably with novel functionality not achievable today. Here we use 3D metal printing by Selective Laser Melting to fabricate dense net shape permanent...

  7. Investigation Procedure of Magnetic Performances of NdFeB Permanent Magnets

    DEFF Research Database (Denmark)

    Calin, Marius-Daniel; Helerea, Elena; Ritchie, Ewen

    2011-01-01

    The permanent magnet applications based on carbon steel magnets, hard ferrites and AlNiCo magnets classes are renewed with new classes of advanced magnetic materials based on rare earth elements, the Sm-Co and NdFeB types. Performance increase of the hard magnetic materials and their use in speci......The permanent magnet applications based on carbon steel magnets, hard ferrites and AlNiCo magnets classes are renewed with new classes of advanced magnetic materials based on rare earth elements, the Sm-Co and NdFeB types. Performance increase of the hard magnetic materials and their use...... in specific applications impose also great advances in the field of magnetic measurement. New researches need to be validated in order to investigate the NdFeB permanent magnets performances, including their stability under different thermal operational regimes. In this paper a specific investigation...... procedure of magnetic performances of NdFeB permanent magnets in correlation with the range of operating temperature is proposed based on modern hysteresisgraph method and impulse magnetization technique....

  8. Nanocomposite permanent magnetic materials Nd-Fe-B type: The influence of nanocomposite on magnetic properties

    Directory of Open Access Journals (Sweden)

    Talijan Nadežda M.

    2005-01-01

    Full Text Available The influence on the magnetic properties of nanocristalline ribbons and powders has character of microstructure, between others – the grain size volume of hard and soft magnetic phases and their distribution. Magnetic properties of ribbons and powders depend mainly on their chemical composition and parameters of their heat treatment [1]. Technology of magnets from nanocristalline ribbon consists of the following process: preparing the Nd-Fe- B alloy, preparing the ribbon, powdering of the ribbon, heat treatment of the powder and finally preparing the magnets. Nanocomposite permanent magnet materials based on Nd-Fe- B alloy with Nd low content are a new type of permanent magnetic material. The microstructure of this nanocomposite permanent magnet is composed of a mixture of magnetically soft and hard phases which provide so called exchange coupling effect.

  9. Radiation hardness of permanent magnets of NdFeB in high energy neutron fields

    International Nuclear Information System (INIS)

    Shchegolev, V.Yu.

    2003-01-01

    Magnetic properties of NdFeB permanent magnet samples were measured before and after irradiation with conditions similar to conditions of DRIBs (phase 1) (FLNR, JINR) facility. Demagnetization of the samples after 8-day irradiation was found to be in the range of 17 to 87 %. Estimation of magnet 'life time' was made in the case of setting up these magnets on ECR ion source of DRIBs (phase 1) facility. Possible reasons of considerable demagnetization of the magnets are discussed. (author)

  10. Radiation Hardness of Permanent Magnets of NdFeB in High Energy Neutrons Field

    CERN Document Server

    Schegolev, V Yu

    2003-01-01

    Magnetic properties of NdFeB permanent magnet samples were measured before and after irradiation with conditions similar to conditions of DRIBs (phase 1) (FLNR, JINR) facility. Demagnetization of the samples after 8-day irradiation was found to be in the range of 17 to 87 \\%. Estimation of magnet "life tim" was made in the case of setting up these magnets on ECR ion source of DRIBs (phase 1) facility. Possible reasons of considerable demagnetization of the magnets are discussed.

  11. Radiation hardness of permanent magnets of NdFeB in high energy neutron fields

    CERN Document Server

    Shchegolev, V Y

    2003-01-01

    Magnetic properties of NdFeB permanent magnet samples were measured before and after irradiation with conditions similar to conditions of DRIBs (phase 1) (FLNR, JINR) facility. Demagnetization of the samples after 8-day irradiation was found to be in the range of 17 to 87 %. Estimation of magnet 'life time' was made in the case of setting up these magnets on ECR ion source of DRIBs (phase 1) facility. Possible reasons of considerable demagnetization of the magnets are discussed.

  12. Grain size dependence of coercivity of sintered Nd-Fe-B permanent magnets

    International Nuclear Information System (INIS)

    Tang Weizhong; Zhou Shouzeng; Hu Bing

    1991-01-01

    The grain size dependence of intrinsic coercivity H c of sintered Nd-Fe-B permanent magnets is investigated. It is confirmed that small grain sizes are connected with high Hc values, and that for magnets with different grain sizes, their coercivity can be expressed by the formula μ 0 H c =N c (kμ 0 H A -N i I s ), where H A and I s denote the magnetic anisotropy field and spontaneous magnetization of the hard magnetic Nd 2 Fe 14 B phase, respectively, and k and N i are thought to be two constants related to the perfectness and the demagnetization field of isolated grains, and N e a parameter inversely changing with the grain size. It is suggested that in analyzing the coercivity mechanism of the Nd-Fe-B magnets, the effect of magnetic interactions between individual magnetic grains should also be considered. (orig.)

  13. Cerium: an unlikely replacement of dysprosium in high performance Nd-Fe-B permanent magnets.

    Science.gov (United States)

    Pathak, Arjun K; Khan, Mahmud; Gschneidner, Karl A; McCallum, Ralph W; Zhou, Lin; Sun, Kewei; Dennis, Kevin W; Zhou, Chen; Pinkerton, Frederick E; Kramer, Matthew J; Pecharsky, Vitalij K

    2015-04-24

    Replacement of Dy and substitution of Nd in NdFeB-based permanent magnets by Ce, the most abundant and lowest cost rare earth element, is important because Dy and Nd are costly and critical rare earth elements. The Ce, Co co-doped alloys have excellent high-temperature magnetic properties with an intrinsic coercivity being the highest known for T ≥ 453 K. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. The Effect of Nano-TiC Addition on Sintered Nd-Fe-B Permanent Magnets

    DEFF Research Database (Denmark)

    Mural, Zorjana; Kollo, Lauri; Xia, Manlong

    2017-01-01

    This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets. I...... for such magnets showed an improved shape and VSM analysis a coercivity value of 1188 kA/m, a remanence value of 0.96 T and a maximum energy product of 132 kJ/m3. The maximum working point and the Curie temperature of the developed magnets were 373 K and 623 K respectively....

  15. The effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets

    International Nuclear Information System (INIS)

    Mural, Zorjana; Kollo, Lauri; Xia, Manlong; Bahl, Christian R.H.; Abrahamsen, Asger Bech; Bez, Henrique Neves; Link, Joosep; Veinthal, Renno

    2017-01-01

    This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets. It was found that introducing nano-TiC prior to jet milling was effective as the nanoparticles dispersed in the final alloy, concentcalcrating in the neodymium-rich phase of the magnets. Magnets with optimal properties were obtained with the addition of 1 wt% TiC nanoparticles. The hysteresis loop for such magnets showed an improved shape and VSM analysis a coercivity value of 1188 kA/m, a remanence value of 0.96 T and a maximum energy product of 132 kJ/m 3 . The maximum working point and the Curie temperature of the developed magnets were 373 K and 623 K respectively. - Highlights: • Improvement of thermal stability of Nd-Fe-B magnets by introducing nano-TiC prior sintering is proposed. • The mechanism relies on nano-TiC particles behaving as grain growth inhibitors between thin RE-rich phase regions. • The concentration of up to 1 wt% of nano-TiC appears to increase coercivity without a significant decrease in remanence. • The maximum working point and the Curie temperature of the developed magnets are 373 K and 623 K respectively.

  16. The effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Mural, Zorjana, E-mail: zorjana.mural@ttu.ee [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia); Kollo, Lauri [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia); Xia, Manlong; Bahl, Christian R.H. [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Abrahamsen, Asger Bech [Department of Wind Energy, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Bez, Henrique Neves [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, 4000 Roskilde (Denmark); Link, Joosep [National Institute of Chemical Physics and Biophysics, Akadeemia tee 23, 12618 Tallinn (Estonia); Veinthal, Renno [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086 Tallinn (Estonia)

    2017-05-01

    This paper addresses the effect of nano-TiC addition on sintered Nd-Fe-B permanent magnets. TiC nanoparticles were added to sintered Nd-Fe-B magnets with a specific aim to improve the Curie temperature and thermal stability. A standard powder metallurgy route was adopted to prepare the magnets. It was found that introducing nano-TiC prior to jet milling was effective as the nanoparticles dispersed in the final alloy, concentcalcrating in the neodymium-rich phase of the magnets. Magnets with optimal properties were obtained with the addition of 1 wt% TiC nanoparticles. The hysteresis loop for such magnets showed an improved shape and VSM analysis a coercivity value of 1188 kA/m, a remanence value of 0.96 T and a maximum energy product of 132 kJ/m{sup 3}. The maximum working point and the Curie temperature of the developed magnets were 373 K and 623 K respectively. - Highlights: • Improvement of thermal stability of Nd-Fe-B magnets by introducing nano-TiC prior sintering is proposed. • The mechanism relies on nano-TiC particles behaving as grain growth inhibitors between thin RE-rich phase regions. • The concentration of up to 1 wt% of nano-TiC appears to increase coercivity without a significant decrease in remanence. • The maximum working point and the Curie temperature of the developed magnets are 373 K and 623 K respectively.

  17. Magnetic domain structures of overquenched Nd-Fe-B permanent magnets studied by electron holography

    International Nuclear Information System (INIS)

    Park, Y.-G.; Shindo, D.

    2002-01-01

    Microstructures and magnetic domain structures of overquenched Nd-Fe-B permanent magnets have been investigated in detail by transmission electron microscopy. While magnetic domain boundaries are clarified by Lorentz microscopy, magnetization distribution in the domains is clearly observed by electron holography. In the as-quenched magnet, the size of the magnetic domains is in the range from 200 to 500 nm and the direction of the magnetic lines of force changes gradually in wide region, while in the annealed one having the crystalline phase of Nd 2 Fe 14 B, the direction of the magnetic lines of force changes drastically especially at the grain boundaries. Furthermore, the direction of the magnetic lines of force changes more drastically in the specimen annealed at 893 K than the specimen annealed at 843 K. This result clearly indicates that the magnetocrystalline anisotropy is enhanced with the increase of annealing temperature, resulting in strong domain wall pinning

  18. Application of permanent magnets made from NdFeB powder and from mixtures of powders in DC motors

    International Nuclear Information System (INIS)

    Slusarek, B.; Dudzikowski, I.

    2002-01-01

    The paper presents the influence of magnetic properties of applied permanent magnets on the characteristics of DC motors excited with these magnets. In the factory-produced DC motors, excited with sintered ferrite magnets, authors replaced ferrite magnets with the dielectromagnets from NdFeB powder and from different mixtures of NdFeB and ferrite powders. The paper shows the increase of the power of the resultant DC motors according to the powders' content

  19. Effects of proton irradiation on electronic structure of NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yang, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)], E-mail: lzhen@hit.edu.cn; Xu, C.Y.; Sun, X.Y.; Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2009-09-15

    Effects of proton irradiation on electronic structure and atomic local structure of N35EH-type NdFeB permanent magnet were investigated by soft X-ray absorption spectrometry and Moessbauer spectrometry. The local coordination environment of Fe atoms changes after proton irradiation, and the average hyperfine field H{sub in} of the magnets decreases from 288.4 to 286.9 kOe. The effects of irradiation on Fe atoms local environment at different lattice sites are different. The near edge structure of Fe L{sub 3} edge is changed, indicating the density of unoccupied state of Fe 3d electrons increases after proton irradiation.

  20. Mechanical properties of Nylon bonded Nd-Fe-B permanent magnets

    Science.gov (United States)

    Garrell, Monika G.; Shih, Albert J.; Ma, Bao-Min; Lara-Curzio, Edgar; Scattergood, Ronald O.

    2003-02-01

    Tensile and flexural strengths as well as Young's modulus of Polyamide-11 (Nylon-11) based injection molded Nd-Fe-B magnets have been determined from -40°C to 100°C. Two types of Nd-Fe-B powders were included in this study. One is the conventional melt spun powder of irregular shape, the other is the atomized powder of spherical morphology. It was found that the tensile strength varies significantly with both test temperature and morphology of Nd-Fe-B powder. For a fixed volume fraction of magnet powder, the tensile strength decreases with increasing temperature. For bonded magnets made of melt spun powder, the tensile strength increases with increasing volume fraction of magnet powder. Specimens made of spherical atomized powders exhibit much lower tensile strength and better flexibility when compared to those made of melt spun powder. Scanning electron microscopy (SEM) analysis indicated that the debonding at the Nd-Fe-B powder and Nylon interface is the main cause of failure at 23°C and 100°C. At -40°C, a different failure mechanism with the fracture of Nd-Fe-B particle was observed on magnets prepared from melt spun powders. For the specimen containing 59.7 vol% of melt spun powder, a bending strength of 41 MPa and dynamic Young's modulus of 12.7 GPa were obtained.

  1. Measurement of NdFeB permanent magnets demagnetization induced by high energy electron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Temnykh, Alexander B. [Wilson Lab, Cornell University, LEPP, Ithaca, NY 14850 (United States)], E-mail: abt6@cornell.edu

    2008-03-11

    Demagnetization of NdFeB permanent magnets has been measured as function of radiation dose induced by high energy electrons. The magnet samples were of different intrinsic coercive forces, {approx_equal}12 and {approx_equal}20KOe, dimensions and direction of magnetization. 5 GeV electron beam from 12 GeV Cornell Synchrotron was used as a radiation source. A calorimetric technique was employed for radiation dose measurement. Results indicated that depending on the sample intrinsic coercive force, shape and direction of magnetization the radiation dose causing 1% of demagnetization of the sample varies from 0.0765{+-}0.005Mrad to 11.3{+-}3.0Mrad, i.e., by more than a factor of 100. Experimental data analysis revealed that demagnetization of the given sample induced by radiation is strongly correlated with the sample demagnetizing temperature. This correlation was approximated by an exponential function with two parameters obtained from the data fitting. The function can be used to predict the critical radiation dose for permanent magnet assemblies like undulator magnets based on its demagnetizing temperature. The latter (demagnetization temperature) can be determined at the design stage from 3-D magnetic modeling and permanent magnet material properties.

  2. REE Recovery from End-of-Life NdFeB Permanent Magnet Scrap : A Critical Review

    NARCIS (Netherlands)

    Yang, Y.; Walton, A; Sheridan, R.; Güth, K.; Gauß, R.; Gutfleisch, O; Buchert, M; Steenari, B-M,; Van Gerven, T; Jones, PT; Binnemans, K

    2017-01-01

    NdFeB permanent magnets have different life cycles, depending on the applications: from as short as 2–3 years in consumer electronics to 20–30 years in wind turbines. The size of the magnets ranges from less than 1 g in small consumer electronics to about 1 kg in electric vehicles (EVs) and hybrid

  3. Properties enhancement and recoil loop characteristics for hot deformed nanocrystalline NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Liu, Z. W.; Huang, Y. L.; Hu, S. L.; Zhong, X. C.; Yu, H. Y.; Gao, X. X.

    2013-01-01

    Nanocrystalline NdFeB magnets were prepared by spark plasma sintering (SPS) and SPS followed by HD using melt spun ribbons as the starting materials. The microstructure of SPSed and HDed magnets were analyzed. The effects of process including temperature and compression ratio on the microstructure and properties were investigated. High magnetic properties were obtained in anisotropic HDed magnets. The combination of Zn and Dy additions was successfully employed to improve the coercivity and thermal stability of the SPSed magnets. Open recoil loops were found in these magnets with Nd-rich composition and without soft magnetic phase for the first time. The relationship between the recoil loops and microstructure for SPS and HD NdFeB magnets were investigated. The investigations showed that the magnetic properties of SPS+HDed magnets are related to the extent of the aggregation of Nd-rich phase, which was formed during HD due to existence of porosity in SPSed precursor. Large local demagnetization fields induced by the Nd-rich phase aggregation leads to the open loops and significantly reduced the coercivity. By reducing the recoil loop openness, the magnetic properties of HDed NdFeB magnets were successfully improved. (author)

  4. Removing metal debris from thermosetting EMC powders by Nd-Fe-B permanent magnets

    Directory of Open Access Journals (Sweden)

    Liaw Yowching

    2017-01-01

    Full Text Available During the preparation of thermosetting encapsulation molding compounds (EMCs for semiconductor packaging, metal debris are always present in the EMC powders due to the hard silica fillers in the compound. These metal debris in the EMC powders will cause circuit shortage and therefore have to be removed before molding. In this study, Nd-Fe-B permanent magnets are used to remove these debris. The results show that the metal debris can be removed effectively as the rate of accumulation of the metal debris increases as time proceeds in the removing operation. The removal effectiveness of the debris is affected by both the magnetic flux density and the flow around the magnet. The wake flow behind the magnet is a relatively low speed recirculation region which facilities the attraction of metal debris in the powders. Thus, the largest amount of the accumulated EMC powders occurs downstream of the magnet. Hence, this low speed recirculation region should be better utilized to enhance the removal efficiency of the metal debris.

  5. Recent developments toward understanding magnetization processes in Nd-Fe-B permanent magnet materials

    International Nuclear Information System (INIS)

    Hirosawa, S.; Fukagawa, T.; Maki, T.

    2007-01-01

    The quick rise of an enormous market of high-coercivity grades of Nd-Fe-B sintered magnets for hybrid electric vehicles (HEV) has created a new concern about resources of certain elements such as Tb and Dy which is used in order to guarantee stability of magnetic flux at operating temperatures. Accordingly, improvements of coercivity in the Nd-Fe-B magnets at elevated temperatures without heavily using these scarce elements are required. For this goal, deeper understanding of the coercivity mechanism is necessary. In order to clearly study the relationship between local microstructure and coercivity related to that microstructure, an approach using a model magnet composed of a thin sintered magnet and an Nd layer deposited on its surface is reported. Besides this micropscopic apporach, macroscopic approaches are also indepensable. Also described in this paper is investigation of successive recoil curves and their relation with magnetic domain structures in a system composed of submicron size grains of Nd 2 Fe 14 B that can be prepared by means of hydrogenation-disproportionation-dehydrogenation-decomposition process. (copyright 2008 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  6. Nd-Fe-B-Co-Al based permanent magnets with improved magnetic properties and temperature characteristics

    International Nuclear Information System (INIS)

    Mizoguchi, T.; Sakai, I.; Niu, H.; Inomata, K.

    1986-01-01

    Magnetic properties of Nd-Fe-B-Co-Al alloy magnets have been studied with respect to both boron and aluminum concentration. Both cobalt and aluminum substitution for iron is remarkably effective for increasing magnetic hardness in the low boron concentration region. The following magnetic properties were attained for Nd/sub 15/Fe/sub 62.5/B5.5Co/sub 16/Al : Br=13.2KG, iHc=11.0k0e, (BH)/sub max/=41.OMGOe and T/sub c/=500 0 C. The reversible temperature coefficient of remanence in the above magnet was -0.071%/deg., approximately one-half that for the Nd/sub 15/Fe/sub 77/B/sub 8/ magnet. It was observed that Laves phase Nd(Fe, Co)/sub 2/ precipitates in cobalt containing magnets. The authors think that the addition of aluminum makes this Nd(Fe,Co)/sub 2/ magnetic phase non-magnetic; which is considered to be the cause of coercivity increase

  7. Magnetic viscosity and Barkhausen noise in NdFeB-type permanent magnets

    International Nuclear Information System (INIS)

    Thompson, P.J.; Street, R.

    1997-01-01

    The Barkhausen noise and magnetic viscosity in sintered and melt-quenched needles of anisotropic NdFeB-type magnets are examined. In the sintered magnet, the time integral of the Barkhausen signal during magnetic viscosity is shown to correlate with the change in the bulk magnetisation as measured using a vibrating sample magnetometer. This is in contrast with similar measurements on soft magnetic materials by Tebble et al., where the magnetisation change, as estimated from the time integral of the Barkhausen noise, was significantly less than that measured by magnetometric techniques. The activation volume in each of the two materials is estimated from measurements of the coefficient of magnetic viscosity, S v , and in the case of the sintered magnet is shown to be up to 13 orders of magnitude smaller that the largest Barkhausen volumes associated with the demagnetisation process. The magnitude of the Barkhausen volumes are indicative of magnetisation processes involving instabilities in the magnetisation of clusters of grains. It was not possible to identify heterogeneities in the microstructural or magnetic topology in these materials which would account for the magnitudes of the observed Barkhausen jumps. (orig.)

  8. Increased Efficiency of a Permanent Magnet Synchronous Generator through Optimization of NdFeB Magnet Arrays

    Science.gov (United States)

    Khazdozian, Helena; Hadimani, Ravi; Jiles, David

    2014-03-01

    The United States is currently dependent on fossil fuels for the majority of its energy needs, which has many negative consequences such as climate change. Wind turbines present a viable alternative, with the highest energy return on investment among even fossil fuel generation. Traditional commercial wind turbines use an induction generator for energy conversion. However, induction generators require a gearbox to increase the rotational speed of the drive shaft. These gearboxes increase the overall cost of the wind turbine and account for about 35 percent of reported wind turbine failures. Direct drive permanent magnet synchronous generators (PMSGs) offer an alternative to induction generators which eliminate the need for a gearbox. Yet, PMSGs can be more expensive than induction generators at large power output due to their size and weight. To increase the efficiency of PMSGs, the geometry and configuration of NdFeB permanent magnets were investigated using finite element techniques. The optimized design of the PMSG increases flux density and minimizes cogging torque with NdFeB permanent magnets of a reduced volume. These factors serve to increase the efficiency and reduce the overall cost of the PMSG. This work is supported by a National Science Foundation IGERT fellowship and the Barbara and James Palmer Endowment at the Department of Electrical and Computer Engineering of Iowa State University.

  9. EXPERIMENTAL STUDIES FOR DEVELOPMENT HIGH-POWER AUDIO SPEAKER DEVICES PERFORMANCE USING PERMANENT NdFeB MAGNETS SPECIAL TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Constantin D. STĂNESCU

    2013-05-01

    Full Text Available In this paper the authors shows the research made for improving high-power audio speaker devices performance using permanent NdFeB magnets special technology. Magnetic losses inside these audio devices are due to mechanical system frictions and to thermal effect of Joules eddy currents. In this regard, by special technology, were made conical surfaces at top plate and center pin. Analysing results obtained by modelling the magnetic circuit finite element method using electronic software package,was measured increase efficiency by over 10 %, from 1,136T to13T.

  10. Processing and physical metallurgy of NdFeB and other R.E. magnets

    International Nuclear Information System (INIS)

    Ormerod, J.

    1985-01-01

    The background to the developmetn of NdFeB-based permanent magnets is described. The processing of NdFeB permanent magnets is outlined and compared with the production of SmCo-based permanent magnets. Some metallographic observations of sintered NdFeB magnets are presented. Finally, the improvement and future development of NdFeB and related permanent magnet materials are discussed

  11. The permanent NdFeB magnets in the circuits for magnetic filters and the first technological tests

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel; Mucha, Pavel

    2005-01-01

    Roč. 78, - (2005), s. 31-39 ISSN 0301-7516 R&D Projects: GA AV ČR IBS3046004 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnetic circuit * magnetic filter * rare earth magnets ( NdFeB ) Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.965, year: 2005

  12. Application of permanent magnet BaFe12O19 and NdFeB on small scale low speed permanent magnet generator

    International Nuclear Information System (INIS)

    Pudji Irasari; Novrita Idayanti

    2009-01-01

    Designing and manufacturing of low speed permanent magnet generator (PMG) for small scale electric power plant have been conducted. In this paper, the characteristics of generator using permanent magnet of barium ferrite (BaFe 12 O 19 ) and neodymium iron boron (NdFeB) were compared. Surface mounted type is selected as the rotor structure as all flux faces to stator winding and take a role in energy conversion. The experiment result demonstrates that at nominal speed, generator with BaFe 12 O 19 magnet can only generate power of 8.87 W while generator with NdFeB magnet can generate power of 1,988.93 W. (author)

  13. Crystallization and atomic diffusion behavior of high coercive Ta/Nd-Fe-B/Ta-based permanent magnetic thin film

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Na; Zhang, Xiao; You, Caiyin; Fu, Huarui [Xi' an University of Technology, School of Materials Science and Engineering, Xi' an (China); Shen, Qianlong [Logistics University of People' s Armed Police Force, Tianjin (China)

    2017-06-15

    A high coercivity of about 20.4 kOe was obtained through post-annealing the sputtered Ta/Nd-Fe-B/Ta-based permanent magnetic thin films. Transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS) analyses were performed to investigate the crystallization and atomic diffusion behaviors during post-annealing. The results show that the buffer and capping Ta layers prefered to intermix with Fe and B atoms, and Nd tends to be combined with O atoms. The preferred atomic combination caused the appearance of the soft magnetic phase of Fe-Ta-B, resulting in a kink of the second quadratic magnetic hysteresis loop. The preferred atomic diffusion and phase formation of the thin films were well explained in terms of the formation enthalpy of the various compounds. (orig.)

  14. Grain boundary engineering in sintered Nd-Fe-B permanent magnets for efficient utilization of heavy rare earth elements

    Energy Technology Data Exchange (ETDEWEB)

    Loewe, Konrad

    2016-10-18

    The first part of the thesis investigates the diffusion of rare-earth (RE) elements in commercial sintered Nd-Fe-B based permanent magnets. A strong temperature dependence of the diffusion distance and resulting change in magnetic properties were found. A maximum increase in coercivity of ∼+350 kA/m using a Dy diffusion source occurred at the optimum annealing temperature of 900 C. After annealing for 6 h at this temperature, a Dy diffusion distance of about 4 mm has been observed with a scanning Hall probe. Consequently, the maximum thickness of grain boundary diffusion processed magnets with homogeneous properties is also only a few mm. The microstructural changes in the magnets after diffusion were investigated by electron microscopy coupled with electron probe microanalysis. It was found that the diffusion of Dy into sintered Nd-Fe-B permanent magnets occurs along the grain boundary phases, which is in accordance with previous studies. A partial melting of the Nd-Fe-B grains during the annealing process lead to the formation of so - called (Nd,Dy)-Fe-B shells at the outer part of the grains. These shells are μm thick at the immediate surface of the magnet and become thinner with increasing diffusion distance towards the center of the bulk. With scanning transmission electron microscopy coupled with electron probe analysis a Dy content of about 1 at.% was found in a shell located about 1.5 mm away from the surface of the magnet. The evaluation of diffusion speeds of Dy and other RE (Tb, Ce, Gd) in Nd-Fe-B magnets showed that Tb diffuses significantly faster than Dy, and Ce slightly slower than Dy, which is attributed to differences in the respective phase diagrams. The addition of Gd to the grain boundaries has an adverse effect on coercivity. Exemplary of the heavy rare earth element Tb, the nano - scale elemental distribution around the grain boundaries after the diffusion process was visualized with high resolution scanning transmission electron microscopy

  15. Effect of {gamma}-ray irradiation on the magnetic properties of NdFeB and Fe-Cr-Co permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Gao, R.S. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)]. E-mail: zhenl@hit.edu.cn; Li, G.A. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Xu, C.Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2006-07-15

    The effect of {gamma}-ray irradiation on the magnetic properties of NdFeB and Fe-Cr-Co permanent magnets has been investigated. The magnetic flux loss of two kinds of magnets before and after irradiation was measured. Results show that the effect of {gamma}-ray irradiation on the magnetic properties of sintered NdFeB is not so obvious as that on Fe-Cr-Co magnet. Irradiation-induced damage from {gamma}-ray for the Fe-Cr-Co magnets was characterized for the first time. The decline of permanent magnetic properties of Fe-Cr-Co magnet induced by {gamma}-ray irradiation is reversible except for the maximum energy product (BH){sub max}. The difference of coercivity mechanism between these two kinds of permanent magnets is responsible for the different dependence of magnetic properties loss induced by {gamma}-ray irradiation.

  16. Effects of proton irradiation on structure of NdFeB permanent magnets studied by X-ray diffraction and X-ray absorption fine structure

    International Nuclear Information System (INIS)

    Yang, L.; Zhen, L.; Xu, C.Y.; Sun, X.Y.; Shao, W.Z.

    2011-01-01

    The effects of proton irradiation on the structure of NdFeB permanent magnet were investigated by X-ray diffraction and X-ray absorption fine structure (XAFS). The results reveal that proton irradiation has no effect on the long-range structure, but significantly affects the atomic local structure of the NdFeB magnet. The alignment degree of the magnet decreases and the internal stress of the lattice increases after proton irradiation. XAFS results show that the coordination number of Fe-Nd in the first neighboring coordination shell of the Fe atoms decreases and the disorder degree increases.

  17. Effects of proton irradiation on structure of NdFeB permanent magnets studied by X-ray diffraction and X-ray absorption fine structure

    Energy Technology Data Exchange (ETDEWEB)

    Yang, L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhen, L., E-mail: lzhen@hit.edu.c [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Xu, C.Y.; Sun, X.Y.; Shao, W.Z. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2011-01-15

    The effects of proton irradiation on the structure of NdFeB permanent magnet were investigated by X-ray diffraction and X-ray absorption fine structure (XAFS). The results reveal that proton irradiation has no effect on the long-range structure, but significantly affects the atomic local structure of the NdFeB magnet. The alignment degree of the magnet decreases and the internal stress of the lattice increases after proton irradiation. XAFS results show that the coordination number of Fe-Nd in the first neighboring coordination shell of the Fe atoms decreases and the disorder degree increases.

  18. Analysis and testing of a double armature brushless dc linear motor with NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Filho, A.F.F.

    1998-01-01

    The use of high-energy product NdFeB permanent magnets benefits the design and features of a double armature brushless dc linear motor. As the linear motor is also slotless, its 5 mm airgap requires a source of high flux to overcome the reluctance and produce an adequate amount of force. The linear motor employs a topology that makes use of five permanent magnets to provide excitation flux. The permanent magnets are arranged in such a way that maximises the force the linear motor can deliver. The actuator produces a force up to 86.2 N at an armature current of 4.5 A. However, the topology makes the actuator prone to saturation. It affects the operation point of the permanent magnets, reduces the airgap flux density and the force, and increases flux leakage. To avoid saturation, a flux compensation scheme was conceived. The results are presented and assessed by means of finite element simulation and by experimental results that presented a good agreement. (orig.)

  19. Effects of sintering temperature on the mechanical properties of sintered NdFeB permanent magnets prepared by spark plasma sintering

    International Nuclear Information System (INIS)

    Wang, G.P.; Liu, W.Q.; Huang, Y.L.; Ma, S.C.; Zhong, Z.C.

    2014-01-01

    Sintered NdFeB-based permanent magnets were fabricated by spark plasma sintering (SPS) and a conventional method to investigate the mechanical and magnetic properties. The experimental results showed that sintered NdFeB magnet prepared by the spark plasma sintering (SPS NdFeB) possesses a better mechanical properties compared to the conventionally sintered one, of which the maximum value of bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively. The effects of sintering temperature on bending strength and Vickers hardness were investigated. It was shown that the bending strength firstly increases to the maximum value and then decreases with the increase of sintering temperature in a certain range. The investigations of microstructures and mechanical properties indicated that the unique sintering mechanism in the SPS process is responsible for the improvement of mechanical properties of SPS NdFeB. Furthermore, the relations between the mechanical properties and relevant microstructure have been analyzed based on the experimental fact. - Highlights: • Studied the sintering temperature effect on strengthening mechanism of NdFeB magnet firstly. • It showed that sintering temperature may effectively affect the mechanical properties. • The maximum bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively

  20. Effects of sintering temperature on the mechanical properties of sintered NdFeB permanent magnets prepared by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Wang, G.P., E-mail: wgp@jxnu.edu.cn [College of Physics and Communication Electronics, Jiangxi Normal University, Nanchang 330022 (China); Liu, W.Q. [Key Laboratory of Advanced Functional Materials Science and Engineering, Ministry of Education, Beijing University of Technology, Beijing 100022 (China); Huang, Y.L.; Ma, S.C.; Zhong, Z.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

    2014-01-15

    Sintered NdFeB-based permanent magnets were fabricated by spark plasma sintering (SPS) and a conventional method to investigate the mechanical and magnetic properties. The experimental results showed that sintered NdFeB magnet prepared by the spark plasma sintering (SPS NdFeB) possesses a better mechanical properties compared to the conventionally sintered one, of which the maximum value of bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively. The effects of sintering temperature on bending strength and Vickers hardness were investigated. It was shown that the bending strength firstly increases to the maximum value and then decreases with the increase of sintering temperature in a certain range. The investigations of microstructures and mechanical properties indicated that the unique sintering mechanism in the SPS process is responsible for the improvement of mechanical properties of SPS NdFeB. Furthermore, the relations between the mechanical properties and relevant microstructure have been analyzed based on the experimental fact. - Highlights: • Studied the sintering temperature effect on strengthening mechanism of NdFeB magnet firstly. • It showed that sintering temperature may effectively affect the mechanical properties. • The maximum bending strength and Vickers hardness was 402.3 MPa and 778.1 MPa, respectively.

  1. Measurement of the radiation incident on ALS NdFeB permanent magnet insertion device structures and a determination of their lifetime

    International Nuclear Information System (INIS)

    Krebs, G.F.; Holmes, M.

    1997-05-01

    Measurements of the radiation incident on ALS insertion device NdFeB permanent magnet structures were carried out using thermoluminescence dosimeters. A plastic scintillator gamma telescope was utilized to unravel the various contributions to the integrated dose. Magnet lifetimes were calculated for various operational conditions

  2. A new method of assembling large magnetic blocks from permanent NdFeB magnets

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel

    2007-01-01

    Roč. 4, č. 3 (2007), 75-83 ISSN 1214-9705 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnet assembly * magnet ic circuits * magnet ic separation Subject RIV: BM - Solid Matter Physics ; Magnet ism www.irsm.cas.cz

  3. Structure and phases of low-neodymium NdFeB permanent magnets

    Czech Academy of Sciences Publication Activity Database

    Žák, Tomáš; Talijan, N.; Ćosović, V.; Grujić, A.

    2006-01-01

    Roč. 56, Suppl. E (2006), E45-E50 ISSN 0011-4626. [Mossbauer Spectroscopy in Materials Science. Kočovce, 11.06.2006-15.06.2006] R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : nanocomposite permanent magnets * Mossbauer spectroscopy * X-ray diffraction * thermomagnetic curve Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.568, year: 2006

  4. CRADA/NFE-15-05761 Report: Additive Manufacturing of Isotropic NdFeB Bonded Permanent Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, M Parans [ORNL

    2016-07-18

    The technical objective of this technical collaboration phase I proposal is to fabricate net shape isotropic NdFeB bonded magnets utilizing additive manufacturing technologies at the ORNL MDF. The goal is to form complex shapes of thermoplastic and/or thermoset bonded magnets without expensive tooling and with minimal wasted material. Two additive manufacturing methods; the binder jet process; and big area additive manufacturing (BAAM) were used. Binder jetting produced magnets with the measured density of the magnet of 3.47 g/cm3, close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3 were demonstrated. Magnetic measurements indicate that there is no degradation in the magnetic properties. In addition, BAAM was used to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm3, and the room temperature magnetic properties are: Intrinsic coercivity Hci = 8.65 kOe, Remanence Br = 5.07 kG, and energy product (BH)max = 5.47 MGOe (43.50 kJ/m3). This study provides a new pathway for preparing near-net shape bonded magnets for various magnetic applications.

  5. An analysis of radiation effects on NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Samin, Adib; Kurth, Michael; Cao, Lei R., E-mail: cao.152@osu.edu

    2015-01-01

    Radiation-induced demagnetization of permanent magnets may present a serious problem in a number of applications including robots conducting rescue and sampling missions in radiation-intense environments, NASA applications, and particle accelerators. Therefore, developing a good understanding of the underlying mechanisms of this phenomenon is crucial. In this study, hysteresis loops pre- and post-irradiation are examined via the Jiles–Atherton (JA) model, Molecular Dynamics (MD) simulations are conducted to establish length and time scales of the thermal spike process, and Density Functional Theory (DFT) calculations are performed to better characterize the effects of microstructure damage on the magnetization. It is found that the interaction between the domains of the magnet increases and that the pinning energy is also increased in the irradiated sample. Furthermore, the MD simulation allowed us to determine that the thermal spike process occurs on time scales of tens to hundreds of femtoseconds and on length scales of a few nanometers. Finally, the DFT simulations clearly depicted the effects of lattice structure defects on the magnetization. These observations showed qualitative agreement with previous studies. The results of this study will be used in a future Monte Carlo simulation that will attempt to take all these effects into account to model the process of radiation-induced demagnetization.

  6. Experimental and micromagnetic first-order reversal curves analysis in NdFeB-based bulk 'exchange spring'-type permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Chiriac, Horia [National Institute of Research and Development for Technical Physics, 47 Mangeron Boulevard, 700050, Iasi (Romania); Lupu, Nicoleta [National Institute of Research and Development for Technical Physics, 47 Mangeron Boulevard, 700050, Iasi (Romania); Stoleriu, Laurentiu [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania)]. E-mail: lstoler@uaic.ro; Postolache, Petronel [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania); Stancu, Alexandru [Al. I. Cuza University, Department of Solid State and Theoretical Physics, Blvd. Carol I, 11, 700506, Iasi (Romania)

    2007-09-15

    In this paper we present the results of applying the first-order reversal curves (FORC) diagram experimental method to the analysis of the magnetization processes of NdFeB-based permanents magnets. The FORC diagrams for this kind of exchange spring magnets show the existence of two magnetic phases-a soft magnetic phase and a hard magnetic one. Micromagnetic modeling is used for validating the hypotheses regarding the origin of the different features of the experimental FORC diagrams.

  7. Effect of Stabilization Heat Treatment on Time-Dependent Polarization Losses in Sintered Nd-Fe-B Permanent Magnets

    Directory of Open Access Journals (Sweden)

    Tuominen S.

    2013-01-01

    Full Text Available Some companies in the motor and generator industry utilizing sintered NdFeB magnets have adopted pre-ageing heat treatment in order to improve the stability of the magnets. The parameters of this stabilization heat treatment are based mainly on assumptions rather than on any published research results. In this work, the effects of pre-ageing treatment on the time-dependent polarization losses of two different types of commercial sintered NdFeB magnets were studied. The material showing the squarer J(H curve did not benefit from the pre-ageing treatment, since it seems to be stable under a certain critical temperature. In contrast, a stabilizing effect was observed in the material showing rounder J(H curve. After the stabilization heat treatment, the polarization of the magnets was found to be at lower level, but unchanged over a certain period of time. The length of this period depends on the temperature and the duration of the pre-ageing treatment. In addition, our analysis reveals that the stabilization heat treatment performed in an open circuit condition does not stabilize the magnet uniformly.

  8. Microstructural and electrochemical characterization of Ni/Ti/sub 2/N composite coating for sintered NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Ali, A.; Ahmad, A.; Deen, K.M.; Ahmad, R.

    2009-01-01

    Sintered NdFeB magnets have complex microstructure that makes them susceptible to corrosion in humid or moist environments. The paper presents the anticorrosion characteristics of a novel Ni/Ti/sub 2/N composite coating applied through electrodeposition and cathodic arc physical vapour deposition (CAPVD) to sintered NdFeB permanent magnets. The performance of composite coating was evaluated in simulated marine environment with the help of dc polarization techniques. The rate of coating degradation was also determined by employing ac electrochemical impedance spectroscopy (EIS). The coating morphology and surface chemistry were studied with scanning electron microscope (SEM). X-ray diffraction (XRD) was used for identification of component phases in the coating-substrate system. The results showed that the composite coating provided an adequately improved corrosion protection to the sintered NdFeB magnets in the simulated marine environment compared to the earlier reported ceramic and metallic coatings. The composite coating did not damage the magnetic properties of coating-substrate system that remained at par with the ceramic and nickel coating having copper interlayer. (author)

  9. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Xu, J.L.; Huang, Z.X.; Luo, J.M.; Zhong, Z.C.

    2014-01-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H 2 SO 4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H 2 SO 4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates

  10. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Xu, J.L., E-mail: jlxu@nchu.edu.cn; Huang, Z.X.; Luo, J.M.; Zhong, Z.C., E-mail: zzhong.2006@yahoo.com.cn

    2014-04-15

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H{sub 2}SO{sub 4} solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H{sub 2}SO{sub 4} solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates.

  11. Development of NdFeB magnet through hydrogen decrepitation

    International Nuclear Information System (INIS)

    Akhtar, S.; Farooque, M.; Haider, A.; Ahmad, Z.

    2009-01-01

    Neodymium based magnets are the powerful permanent magnet of today. This paper will discuss iron based rare earth magnets. NdFeB sintered magnet material has been developed. The magnets are produced by powder metallurgy route involving hydrogen decrepitation technique for making fine powder. After melting and casting, the NdFeB alloy is subject to hydrogen atmosphere. Hydrogen slowly absorbs into the solid alloy and makes it brittle, which upon milling becomes fine powder. Hydrogen is then removed by placing the powder at temperature around 800 deg. C under vacuum. Then the powders are pressed under isostatic conditions and sintered at temperature range of 1020-1050 deg. C. Post sintering is done at 800 deg. C and 580 deg. C followed by quenching. Energy product in the range of 8 MGOe is achieved. (author)

  12. Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

    International Nuclear Information System (INIS)

    Jiang Yonggang; Fujita, Takayuki; Uehara, Minoru; Iga, Yuki; Hashimoto, Taichi; Hao, Xiuchun; Higuchi, Kohei; Maenaka, Kazusuke

    2011-01-01

    The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-μm-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 μm are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T. - Highlights: → We demonstrate the fabrication of micro-magnets using silicon molding processes. → NdFeB/Ta films are well filled in silicon trenches with a thickness of 12 μm. → The 12-μm-thick NdFeB/Ta magnetic film shows a retentivity of 1.3 T. → Magnetic structures as narrow as 20 μm are fabricated using NdFeB magnetic powder. → VSM measurement shows a retentivity of 0.37 T for patterned NdFeB magnetic powder.

  13. Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Yonggang, E-mail: yonggangj@gmail.com [School of Mechanical Engineering and Automation, Beihang University, Xueyuan Road No. 37, Haidian District, Beijing 100191 (China); Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Fujita, Takayuki [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Uehara, Minoru [NEOMAX Co. Ltd., 2-15-17, Egawa, Shimamoto-Cho, Mishima-gun, Osaka 618-0013 (Japan); Iga, Yuki [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Hashimoto, Taichi [Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Hao, Xiuchun; Higuchi, Kohei [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Maenaka, Kazusuke [Maenaka Human-Sensing Fusion project, Japan Science and Technology Agency, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan); Graduate School of Engineering, University of Hyogo, 2167 Shosha, Himeji, Hyogo 671-2280 (Japan)

    2011-11-15

    The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-{mu}m-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 {mu}m are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T. - Highlights: > We demonstrate the fabrication of micro-magnets using silicon molding processes. > NdFeB/Ta films are well filled in silicon trenches with a thickness of 12 {mu}m. > The 12-{mu}m-thick NdFeB/Ta magnetic film shows a retentivity of 1.3 T. > Magnetic structures as narrow as 20 {mu}m are fabricated using NdFeB magnetic powder. > VSM measurement shows a retentivity of 0.37 T for patterned NdFeB magnetic powder.

  14. First report on soapnut extract-mediated synthesis of sulphur-substituted nanoscale NdFeB permanent magnets and their characterization

    Science.gov (United States)

    Jayapala Rao, G. V. S.; Prasad, T. N. V. K. V.; Shameer, Syed; Arun, T.; Purnachandra Rao, M.

    2017-10-01

    Biosynthesis of nanoscale materials has its own advantages over other physical and chemical methods. Using soapnut extract as reducing and stabilizing agent for the synthesis of inorganic nanoscale materials is novel and has not been exploited to its potential so far. Herein, we report for the first time on the effects of sulphur substitution on soapnut extract-mediated synthesis of nanoscale NdFeB (S-NdFeB) permanent magnetic powders (Nd 15%, Fe 77.5%, B 7.5% and S with molar ratios: 0.1, 0.2, 0.3, 0.4, and 0.5). To synthesize, a 10 ml of 10% soapnut extract was added to 90 ml of respective chemical composition and heated to 60 °C for 30 min and aged for 24 h. The dried powder was sintered at 500 °C for 1 h. The characterization of the as-prepared nanoscale S-NdFeB magnetic materials was done using the techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersion spectroscopy (EDS), Fourier transform infrared spectroscopy (FT-IR), dynamic light scattering (DLS for size and zeta potential measurements) and vibrating sample magnetometer (VSM)-hysteresis loop studies. The results revealed that particles were highly stable (with a negative zeta potential of 25.7 mV) with irregular and spherical shape (with measured hydrodynamic diameter 6.7 and 63.5 nm). The tetragonal structures of the formed powders were revealed by XRD micrographs. Hysteresis loop studies clearly indicate the effect of S concentration on the enhanced magnetization of the materials.

  15. Fabrication of Nd-Fe-B exchange-spring magnets

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen Mau Lam [Department of Physics, Pedagogic University of Hanoi No 2, Xuan Hoa, Phuc Yen, Vinh Phuc (Viet Nam); Nguyen Thi Thanh Huyen [University of Industry, Dong Trieu, Quang Ninh (Viet Nam); Do Hung Manh; Vu Hong Ky; Do Khanh Tung; Nguyen Huy Dan [Institute of Materials Science, Vietnam Academy of Science and Technology, 18 Hoang Quoc Viet, Cau Giay, Hanoi (Viet Nam)], E-mail: dannh@ims.vast.ac.vn

    2009-09-01

    In this report we present our recent results on fabrication of Nd-Fe-B exchange-spring magnets using melt-spinning method. Additive elements were used to improve useful parameters of this kind of hard magnetic materials. Hot pressing technique was applied to increase mass density of the magnets. The compositions and technology routes for fabricating the Nd-Fe-B exchange-spring magnets with maximum energy product (BH){sub max} above 10 MGOe were shown.

  16. Impulse Magnetization of Nd-Fe-B Sintered Magnets for Sensors

    Directory of Open Access Journals (Sweden)

    Marek Przybylski

    2016-04-01

    Full Text Available Magnetization of large Nd-Fe-B sintered permanent magnets is still challenging. This type of permanent magnet is electrically conductive, so impulse magnetization causes a flow of eddy currents which prevent magnetization of the whole volume of the magnet. The paper deals with the impulse magnetization of sintered Nd-Fe-B permanent magnets and shows a method for the determination of suitable parameters for the supply system. The necessary magnetic field strength for magnetization of the magnet to saturation was determined. The optimal magnetizing fixture supply voltage for magnetization to saturation was determined from simulations in PSpice software, finite element analyses in Maxwell 15 and measurements. Measurements of magnetic induction on the surface of the Nd-Fe-B magnet are also presented to ensure that a magnet with 70 mm diameter and 20 mm in height is fully saturated.

  17. Micromagnetic simulation for the magnetization reversal process of Nd-Fe-B hot-deformed nanocrystalline permanent magnets

    Directory of Open Access Journals (Sweden)

    Hiroshi Tsukahara

    2017-05-01

    Full Text Available We numerically demonstrated the magnetization reversal process inside a hot-deformed nanocrystalline permanent magnet. We performed large-scale micromagnetics simulation based on the Landau–Lifshitz–Gilbert equation with 0.1 billion calculation cells. The simulation model for the hot-deformed nanocrystalline permanent magnet consists of 2622 tabular grains that interact with each other by inter-grain exchange and dipole interactions. When the strength of the external field approached a coercive force, nucleation cores were created at the grain surface. The magnetization reversal was propagated by the inter-grain and dipole interactions. When the grains had overlapping regions parallel to the external field, the magnetization reversal propagated quickly between the grains due to the dipole interaction. In contrast, the motion of the magnetic domain wall was inhibited at interfaces between the grains perpendicular to the external field. Reversal magnetic domains had a pillar-shaped structure that is parallel to the external field. In the perpendicular direction, the reversal magnetic domain expanded gradually because of the inhibition of the domain wall motion.

  18. Recent development in bonded NdFeB magnets

    International Nuclear Information System (INIS)

    Ma, B.M.; Herchenroeder, J.W.; Smith, B.; Suda, M.; Brown, D.N.; Chen, Z.

    2002-01-01

    The magnetic properties of isotropic NdFeB powders used for bonded magnets are compared. The characteristics of two newly developed powders, namely MQP-13-9 and MQP-S-9-8 were compared with respect to existing powders. The advantages of spherical powders for injection molding were highlighted. Development targets for the 180 deg. C application and NdFeB nanocomposites were also discussed

  19. Designing a Virtual laboratory for Simulating to Production of Nanocomposite NdFeB Magnets

    Directory of Open Access Journals (Sweden)

    Musa Faruk Çakir

    2014-02-01

    Full Text Available The talent figure for a permanent magnet is the multiplication of the maximum energy (BHmax. Less volume magnet is required for the production of magnet flux density if the BHmax value is higher. Mathematical functions are obtained from the data related to resiudal flux density, magnetic coercitivy, permanent magnet flux product capability, Curie temperature and density which were obtained as a result of the studies on different NdFeB alloys in the laboratory. Besides this, mathematical functions of NdFeB hard magnet’s resiudal flux density are obtained by adding elements. In this study, a virtual laboratory for producing nanocompositedNdFeB magnet has been designed. The virtual laboratory software has been used to simulate NdFeB hard magnets for industrial utilities.

  20. MAGNETIC VISCOSITY IN NdFeB MAGNETS

    OpenAIRE

    Martinez , J.; Missell , F.

    1988-01-01

    The relaxation of the magnetization is calculated for isotropic and anisotropic magnets. For NdFeB magnets, the dependence of Sv on texture, above room temperature, is roughly consistent with the model, while the NdDyFeB magnets show no dependence upon texture.

  1. Preparation and characterization of amorphous SiO{sub 2} coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Xu, J.L., E-mail: jlxu@nchu.edu.cn [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Xiao, Q.F.; Mei, D.D. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Zhong, Z.C., E-mail: zzhong2014@sina.com [The Institute for Rare Earth Magnetic Materials and Devices, Jiangxi University of Science and Technology, Ganzhou 341000 (China); Tong, Y.X. [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Zheng, Y.F., E-mail: yfzheng@pku.edu.cn [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Li, L. [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China)

    2017-03-15

    Amorphous SiO{sub 2} coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the “coral reef” like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 µm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO{sub 2} and a few amorphous Fe{sub 2}O{sub 3} and Nd{sub 2}O{sub 3}. The amorphous SiO{sub 2} coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees. - Highlights: • Amorphous SiO{sub 2} coatings were prepared on sintered NdFeB magnets by micro-arc oxidation. • The coatings presented excellent thermal shock resistance. • The corrosion resistance could be enhanced by one order of magnitude. • The MAO coatings slightly decreased the magnetic properties of the NdFeB samples.

  2. Preparation and characterization of amorphous SiO2 coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Xu, J.L.; Xiao, Q.F.; Mei, D.D.; Zhong, Z.C.; Tong, Y.X.; Zheng, Y.F.; Li, L.

    2017-01-01

    Amorphous SiO 2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the “coral reef” like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 µm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO 2 and a few amorphous Fe 2 O 3 and Nd 2 O 3 . The amorphous SiO 2 coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees. - Highlights: • Amorphous SiO 2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation. • The coatings presented excellent thermal shock resistance. • The corrosion resistance could be enhanced by one order of magnitude. • The MAO coatings slightly decreased the magnetic properties of the NdFeB samples.

  3. High-energy electron irradiation of NdFeB permanent magnets: Dependence of radiation damage on the electron energy

    Energy Technology Data Exchange (ETDEWEB)

    Bizen, Teruhiko [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan)]. E-mail: bizen@spring8.or.jp; Asano, Yoshihiro [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Marechal, Xavier-Marie [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Seike, Takamitsu [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Aoki, Tsuyoshi [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Fukami, Kenji [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Hosoda, Naoyasu [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Yonehara, Hiroto [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Takagi, Tetsuya [JASRI SPring-8, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5198 (Japan); Hara, Toru [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Tanaka, Takashi [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan); Kitamura, Hideo [RIKEN SPring-8 Center, 1-1-1 Kouto Sayo-cho, Sayo-gun, Hyogo 679-5148 (Japan)

    2007-05-11

    High-energy electron-beam bombardment of Nd{sub 2}Fe{sub 14}B-type permanent magnets induces radiation damage characterized by a drop in the magnetic field. Experiments carried out at the SPring-8 booster synchrotron, with 4, 6, and 8 GeV electrons, show that the drop in magnetic field is energy dependent. Electromagnetic shower simulations suggest that most of the radiation damage happens in a small region around the irradiation axis, and that the contribution of neutrons with large scattering angles or with low energies to the magnetic field change is small.

  4. Influence of Demagnetization-Temperature on Magnetic Performance of Recycled Nd-Fe-B Magnets

    DEFF Research Database (Denmark)

    Högberg, Stig; Bendixen, Flemming Buus; Mijatovic, Nenad

    2015-01-01

    Recycling rare earth permanent magnets is becoming an important alternative source of supply of raw materials for neodymium-iron-boron (Nd-Fe-B) permanent magnets. This article documents a recycling case-study in which isotropic binder-free magnet powder is extracted and recycled from hermetically...

  5. Corroded microstructure of HDDR-NdFeB magnetic powders

    International Nuclear Information System (INIS)

    Zhu, L.Y.; Itakura, M.; Tomokiyo, Y.; Kuwano, N.; Machida, K.

    2004-01-01

    The microstructure of corroded HDDR-NdFeB magnetic powders in bonded magnet has been investigated by transmission electron microscopy. Following an exposure time of 300 h at 398 K in air, the HDDR-NdFeB magnetic powders are found covered with an altered layer about 300 nm thick on the surface. The layer is composed of α-Fe grains 5-10 nm in diameter and h-Nd 2 O 3 grains smaller than 5 nm. Under the altered layer, corrosion has proceeded along the Nd 2 (Fe,Co) 14 B grain boundaries to leave a wetting layer composed of a dense mixture of α-Fe and h-Nd 2 O 3 phase. The appearance of α-Fe grains in both of the altered layer wetting layer leads to the high magnetic flux loss of the corroded HDDR-NdFeB bonded magnet

  6. Laboratory scale fabrication of Nd-Fe-B sintered magnets

    International Nuclear Information System (INIS)

    Rodrigues, Daniel; Beneduce Neto, Flavio; Landgraf, Fernando Jose Gomes; Neiva, Augusto Camara; Romero, Sergio; Missell, Frank Patrick

    1992-01-01

    Results are presented on magnetic properties of Nd-Fe-B sauntered magnets produced from 1 kg of alloy caste in vacuum induction furnace. The fabrication viability of these magnets, with properties similar to the commercial magnets, and the influence of particle size in the energy product, through the effect on the H k field, is confirmed

  7. Structural and magnetic properties of NdFeB and NdFeB/Fe films with Mo addition

    Energy Technology Data Exchange (ETDEWEB)

    Urse, M; Grigoras, M; Lupu, N; Chiriac, H, E-mail: urse@phys-iasi.ro [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania)

    2011-07-06

    The influence of the Mo addition on the microstructure and magnetic properties of Nd-Fe-B and Nd-Fe-B/Fe films was studied. The coercivity is a key parameter in the control of technical performances of Nd-Fe-B films. A small amount of about 1 at.% Mo can enhance the coercivity of Nd-Fe-B film by controlling the growth of soft and hard magnetic grains. A coercivity of 22.1 kOe, a remanence ratio, M{sub r}/M{sub s}, of 0.83 and a maximum energy product of 8 MGOe were obtained for Ta/[NdFeBMo(1at.%)(540nm)/Ta films annealed at 650{sup 0}C for 20 minutes due to Mo precipitates formed at the Nd{sub 2}Fe{sub 14}B phase boundaries which prevent the nucleation and expansion of the magnetic domains. Simultaneous use of Mo as addition and the stratification of Nd-Fe-B-Mo films using Fe as spacer layer are important tools for the improvement of the hard magnetic properties of Nd-Fe-B films. The Ta/[NdFeBMo(1at.%)(180nm)/Fe(1nm)]x3/Ta multilayer film annealed at 620{sup 0}C exhibits an increase in the coercivity from 12.1 kOe to 22.8 kOe, in the remanence ratio from 0.77 to 0.80, and in the maximum energy product from 4.5 to 7.1 MGOe in comparison with Ta/Nd-Fe-B/Ta film. As compared to Ta/Nd-Fe-B/Ta film, the Ta/[NdFeBMo(1at.%)(180nm)/Fe(1nm)]x3/Ta film presents a decrease in the crystallization temperature of about 30{sup 0}C.

  8. Metal Injection Molding (MIM) of NdFeB Magnets

    OpenAIRE

    Hartwig T.; Lopes L.; Wendhausen P.; Ünal N.

    2014-01-01

    Due to the increased and unstable prices for Rare Earth elements there are activities to develop alternative hard magnetic materials. Reducing the amount of material necessary to produce complex sintered NdFeB magnets can also help to reduce some of the supply problem. Metal Injection Molding (MIM) is able to produce near net shape parts and can reduce the amount of finishing to achieve final geometry. Although MIM of NdFeB has been patented and published fairly soon after the development of ...

  9. Magnetic viscosity and texture in NdFeB magnets

    International Nuclear Information System (INIS)

    Martinez, J.C.; Missell, F.P.

    1988-01-01

    The dependence of the magnetic viscosity on texture can be used to study a model recently proposed by Givord and co-workers to describe the angular dependence of the coercive field in NdFeB magnets. We have measured the magnetic viscosity parameter S/sub v/ for samples of Magnequench (MQ) II and III as a function of magnetic field H and temperature T above room temperature. Near room temperature, S/sub v/ for MQ II is smaller than for MQ III, while for temperatures above ∼70 0 C, the opposite behavior is observed. This temperature dependence is discussed and compared with that observed in sintered NdFeB and NdDyFeB magnets

  10. Progress of sintered NdFeB permanent magnets by the diffusion of non-rare earth elements and their alloy compounds

    Directory of Open Access Journals (Sweden)

    Lyu Meng

    2017-12-01

    Full Text Available It has been found that the coercivity (HC and corrosivity of sintered NdFeB magnets are closely related to the components and microstructure of their intergranular phase.The traditional smelting NdFeB magnets with adding heavy rare earth elements can modify intergranular phase to improve the HC and corrosion resistance of magnets.However,it makes the additives be homogenously distributed on the main phase,and causes magnetic decrease and cost increase.With the addition of non-rare earth materials into grain boundary,the microstructure of intergranular phase as well as its electrochemical potential and wettability can be optimized.As a result,the amount of heavy rare earth elements and cost of magnets could be reduced whilst the HC and corrosion resistance of magnets can be improved.This paper summarized the research on regulating the components and the microstructure of intergranular phase in sintered NdFeB magnets by non-rare earth metals and compounds,and its influence on coercivity and corrosion resistance.

  11. Preparation and characterization of amorphous SiO2 coatings deposited by mirco-arc oxidation on sintered NdFeB permanent magnets

    Science.gov (United States)

    Xu, J. L.; Xiao, Q. F.; Mei, D. D.; Zhong, Z. C.; Tong, Y. X.; Zheng, Y. F.; Li, L.

    2017-03-01

    Amorphous SiO2 coatings were prepared on sintered NdFeB magnets by micro-arc oxidation (MAO) in silicate solution. The surface and cross-sectional morphologies, element and phase composition, corrosion resistance and magnetic properties of the coatings were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization test and physical properties measurements system (PPMS). The results showed that the surface morphologies of the coatings exhibited the "coral reef" like structure, different from the typical MAO porous structure. With increasing the voltages, the thickness of the coatings increased from 12.72 to 19.90 μm, the content of Si element increased, while the contents of Fe, Nd and P elements decreased. The coatings were mainly composed of amorphous SiO2 and a few amorphous Fe2O3 and Nd2O3. The amorphous SiO2 coatings presented excellent thermal shock resistance, while the thermal shock resistance decreased with increasing the voltages. The corrosion resistance of the coatings increased with increasing the voltages, and it could be enhanced by one order of magnitude compared to the uncoated NdFeB magnets. The MAO coatings slightly decreased the magnetic properties of the NdFeB samples in different degrees.

  12. Influences of Laser Spot Welding on Magnetic Property of a Sintered NdFeB Magnet

    Directory of Open Access Journals (Sweden)

    Baohua Chang

    2016-08-01

    Full Text Available Laser welding has been considered as a promising method to join sintered NdFeB permanent magnets thanks to its high precision and productivity. However, the influences of laser welding on the magnetic property of NdFeB are still not clear. In the present paper, the effects of laser power on the remanence (Br were experimentally investigated in laser spot welding of a NdFeB magnet (N48H. Results show that the Br decreased with the increase of laser power. For the same welding parameters, the Br of magnets, that were magnetized before welding, were much lower than that of magnets that were magnetized after welding. The decrease in Br of magnets after laser welding resulted from the changes in microstructures and, in turn, the deterioration of magnetic properties in the nugget and the heat affected zone (HAZ in a laser weld. It is recommended that the dimensions of nuggets and HAZ in laser welds of a NdFeB permanent magnet should be as small as possible, and the magnets should be welded before being magnetized in order to achieve a better magnetic performance in practical engineering applications.

  13. NdFeB magnets for high-power motors

    International Nuclear Information System (INIS)

    Oswald, B.; Soell, M.; Berberich, A.

    1998-01-01

    The use of REM in electric motors especially in the case of servo drives is state of the art today. Whether permanent magnet types SmCo or NdFeB are also suitable for high power main drives has to be decided regarding criteria which apply to high power machines. In this paper operation characteristics of common electric motors and especially those of drives with controlled speed are presented. In the case of electric motors with REM, increased output power and high efficiency at the same time are to be expected in comparison to classical drives. This makes them attractive for a number of applications. However their speed range is restricted for fundamental reasons as normally weakening of field is not possible. It is to be expected that due to their advantages the use of permanent magnet motors for elevated output power also will increase. Besides other forms they can be used also as special design such as e.g. round or flat linear motors. Their power density (force density) makes them attractive for numerous applications in this form. A comparison between permanent magnet motors with superconducting motors made of bulk HTS material gives insight into the wide area of future design of electrical machines. (orig.)

  14. Improvement of the microstructure and magnetic properties of sintered NdFeB permant magnets

    International Nuclear Information System (INIS)

    Vial, F.; Rozendaal, E.; Sagawa, M.

    1998-01-01

    A correlation between sintered NdFeB process, microstructure of the products at each step of the process and magnetic properties has been established. To increase (BH) max of sintered NdFeB magnets, the total rare-earth content in the alloy has to be decreased and to keep coercivity as high as possible, the unavoidable oxygen pick-up has to be substantially reduced. The composition improvements tend to create a high sensitivity to form abnormal grain growth which can potentially occur during the sintering operation. Special attention has been given to characterising, understanding the mechanisms and solving this defect which could affect the magnetic properties. In addition, the composition and each step of the process have been optimised to improve magnetic properties, thermal stability and corrosion resistance of the NdFeB permanent magnets. These collaborative studies have resulted in a significant improvement of both remanence and coercivity of the sintered NdFeB permanent magnets, covering a wide coercivity range from 800 to 2500 kA/m (10 to 35 kOe) with respective associated energy products of 400 to 270 kJ/m3 (52 to 35 MGOe). (orig.)

  15. Influence of the spacer layer on microstructure and magnetic properties of [NdFeB/(NbCu)]xn thin films

    Energy Technology Data Exchange (ETDEWEB)

    Chiriac, H. [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania); Grigoras, M. [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania); Urse, M. [National Institute of R and D for Technical Physics, 47 Mangeron Blvd., 700050 Iasi (Romania)]. E-mail: urse@phys-iasi.ro

    2007-09-15

    Some results concerning the influence of the composition and thickness of NbCu spacer layer on the microstructure and magnetic properties of multilayer [NdFeB/(NbCu)]xn films, in view of their utilization for manufacturing the thin film permanent magnets are presented. A comparison between the microstructure and magnetic properties of NdFeB single layer and [NdFeB/(NbCu)]xn multilayer is also presented. The multilayer [NdFeB/(NbCu)]xn thin films with the thickness of the NdFeB layer of 180nm and the thickness of the NbCu spacer layer of 3nm, exhibit good hard magnetic characteristics such as coercive force H{sub c} of about 1510kA/m and the remanence ratio M{sub r}/M{sub s} of about 0.8.

  16. Influence of the spacer layer on microstructure and magnetic properties of [NdFeB/(NbCu)]xn thin films

    International Nuclear Information System (INIS)

    Chiriac, H.; Grigoras, M.; Urse, M.

    2007-01-01

    Some results concerning the influence of the composition and thickness of NbCu spacer layer on the microstructure and magnetic properties of multilayer [NdFeB/(NbCu)]xn films, in view of their utilization for manufacturing the thin film permanent magnets are presented. A comparison between the microstructure and magnetic properties of NdFeB single layer and [NdFeB/(NbCu)]xn multilayer is also presented. The multilayer [NdFeB/(NbCu)]xn thin films with the thickness of the NdFeB layer of 180nm and the thickness of the NbCu spacer layer of 3nm, exhibit good hard magnetic characteristics such as coercive force H c of about 1510kA/m and the remanence ratio M r /M s of about 0.8

  17. Metal Injection Molding (MIM of NdFeB Magnets

    Directory of Open Access Journals (Sweden)

    Hartwig T.

    2014-07-01

    Full Text Available Due to the increased and unstable prices for Rare Earth elements there are activities to develop alternative hard magnetic materials. Reducing the amount of material necessary to produce complex sintered NdFeB magnets can also help to reduce some of the supply problem. Metal Injection Molding (MIM is able to produce near net shape parts and can reduce the amount of finishing to achieve final geometry. Although MIM of NdFeB has been patented and published fairly soon after the development of the NdFeB magnets there has never been an industrial production. This could be due to the fact that MIM was very young at that time and hardly developed. Thus, the feasibility of the process needs to be revaluated. This paper presents results of our work on determining the process parameters influencing the magnetic properties of the sintered magnets as well as the shrinkage during processing. The role of binder and powder loading on the alignment of the particles as well as on the carbon and oxygen contamination was examined.

  18. Magnetic viscosity and coercivity mechanisms in sintered and melt spun NdFeB

    International Nuclear Information System (INIS)

    Street, R.; Bingham, D.; Day, R.K.; Dunlop, J.B.

    1988-01-01

    Magnetic viscosity parameters kT/q(=Sv) of sintered and melt spun NdFeB vary with internal field. During initial magnetization of thermally demagnetized specimens signifiant viscosity occurs with melt spun NdFeB but is negligible with sintered NdFeB. Differences in mechanisms of magnetization account for this behaviour

  19. NdFeB alloy as a magnetic electrode material for lithium-ion batteries

    International Nuclear Information System (INIS)

    Zhang, J.; Shui, J.L.; Zhang, S.L.; Wei, X.; Xiang, Y.J.; Xie, S.; Zhu, C.F.; Chen, C.H.

    2005-01-01

    The search for a reliable indicator of state of charge and even the remaining energy of a lithium-ion cell is of great importance for various applications. This study was an exploratory effort to use magnetic susceptibility as the indicator. In this work, for the first time the change of ac susceptibility of cells was in situ monitored during charge-discharge process. A strong permanent magnetic material, NdFeB alloy, was investigated as an anode material for rechargeable lithium batteries. Both original and partially oxidized NdFeB powders were made into electrodes. Structural characterization was performed on the NdFeB electrodes by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM) analysis. An alloy (core)-oxide (shell) structure was found for those partially oxidized samples. The electrochemical cycling of cells made of the NdFeB electrodes against lithium was measured. The first lithium intercalation capacity of a treated NdFeB can be up to about 831 mAh/g, while a rather reversible capacity of up to 352 mAh/g can be obtained. With a specially designed cell, we were able to monitor in situ the change of relative ac susceptibility during charge and/or discharge steps. A clearly monotonous relationship is found between the ac susceptibility of a cell and its depth-of-discharge (DOD). A mechanism based on skin effect and eddy current change is proposed to explain this susceptibility versus DOD relationship

  20. NdFeB alloy as a magnetic electrode material for lithium-ion batteries

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, J. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Shui, J.L. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Zhang, S.L. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Wei, X. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Xiang, Y.J. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Xie, S. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Zhu, C.F. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China); Chen, C.H. [Department of Materials Science and Engineering, University of Science and Technology of China, Anhui Hefei 230026 (China)]. E-mail: cchchen@ustc.edu.cn

    2005-04-05

    The search for a reliable indicator of state of charge and even the remaining energy of a lithium-ion cell is of great importance for various applications. This study was an exploratory effort to use magnetic susceptibility as the indicator. In this work, for the first time the change of ac susceptibility of cells was in situ monitored during charge-discharge process. A strong permanent magnetic material, NdFeB alloy, was investigated as an anode material for rechargeable lithium batteries. Both original and partially oxidized NdFeB powders were made into electrodes. Structural characterization was performed on the NdFeB electrodes by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM) analysis. An alloy (core)-oxide (shell) structure was found for those partially oxidized samples. The electrochemical cycling of cells made of the NdFeB electrodes against lithium was measured. The first lithium intercalation capacity of a treated NdFeB can be up to about 831 mAh/g, while a rather reversible capacity of up to 352 mAh/g can be obtained. With a specially designed cell, we were able to monitor in situ the change of relative ac susceptibility during charge and/or discharge steps. A clearly monotonous relationship is found between the ac susceptibility of a cell and its depth-of-discharge (DOD). A mechanism based on skin effect and eddy current change is proposed to explain this susceptibility versus DOD relationship.

  1. Zinc and resin bonded NdFeB magnets

    International Nuclear Information System (INIS)

    Leonowicz, M.; Kaszuwara, W.

    2002-01-01

    Zinc and resin bonded NdFeB magnets were processed. Basic magnetic parameters as well as compressive strength were evaluated versus annealing temperature and volume fraction of the bonding agent. For the zinc bonded magnets phase composition was investigated. The additional NdZn 5 phase was found in the Zn bonded magnets after annealing. Comparison of the Zn and resin bonded magnets reveals higher remanence for the former and higher coercivity for the latter. For the Zn and resin bonded magnets, 15 wt.% Zn / 370 o C and 7-10 wt.% resin were chosen as the optimal processing parameters. (author)

  2. Overview on the permanent magnets technology of rare earth based on Nd-Fe-B; Panorama general sobre tecnologia de imanes permanentes de tierras raras a base de Nd-Fe-B

    Energy Technology Data Exchange (ETDEWEB)

    Rosales Vazquez, Maria Ines [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    In this paper the technological development in the area of permanent magnetic materials, is shown, from the 1930`s when the first aluminum-nickel-cobalt (Al-Ni-Co) magnets appeared. As a result of the continuous worldwide research in this field, it was made known, during the 1980`s decade of a new type of magnets based on Neodymium (Nd). In accordance with the outstanding magnetic properties of these magnets, at the Instituto de Investigaciones Electricas (IIE), their development was initiated, focussed on the stages and parameters definition of their manufacturing process. Up to now, the research has been oriented to the preparation of magnets of the isotropic agglutinated type and the manufacturing process encompasses the following stages: a) Alloy preparation; b) Microcrystals obtainment; c) Magnet preparation. The preliminary results that have been obtained in the magnetic characterization show that the quality of the prepared magnets is comparable to the quality of the imported magnets and/or to the ones other research groups report. [Espanol] En este trabajo se muestra el desarrollo tecnologico del area de materiales magneticos permanentes a partir de los anos treinta en que surgieron los primeros imanes de aluminio-niquel-cobalto (Al-Ni-Co). Como resultado de la constante investigacion a nivel mundial en ese campo, durante el decenio de los ochenta se informo en torno a un nuevo tipo de imanes a base de neodimio (Nd). Atendiendo a las propiedades magneticas sobresalientes de estos imanes, en el Instituto de Investigaciones Electricas (IIE), se inicio el desarrollo de los mismos, enfocandolo a la definicion de las etapas y parametros del proceso de fabricacion. Hasta ahora, la investigacion se ha orientado a la preparacion de imanes de tipo isotropico aglutinado y el proceso de fabricacion comprende las etapas: a) preparacion de la aleacion; b) obtencion de microcristales, y c) preparacion de los imanes. Los resultados preliminares que se han obtenido en la

  3. Application of high-energy Nd-Fe-B magnets in the magnetic refrigeration

    International Nuclear Information System (INIS)

    Dai, W.; Shen, B.G.; Li, D.X.; Gao, Z.X.

    2000-01-01

    The magnetisation M(T, H) of magnetic refrigerants varies strongly with temperature in the vicinity of their Curie temperatures, thus in realistic magnetic refrigerators employing Nd-Fe-B permanent magnets the isofield process of the Ericsson refrigeration cycle cannot be realized by simply keeping a ferromagnetic working body in the gap of a magnetic circuit made up by two tablet-shaped permanent magnets and an iron yoke. In addition, the operational point of Nd-Fe-B magnets is determined by a temperature-dependent load in the magnetic circuit, i.e. the magnetic circuit gap has a low load (ferromagnetic) below the Curie point T Curie of the working substance but a high load (paramagnetic) above the T Curie . To estimate the refrigeration power we consider a pile of equally spaced thin Gadolinium sheets as the working body, which are inserted into (or extracted from) the gap of Nd-Fe-B magnetic circuits. In terms of equivalent reluctance parameters and using iterative calculations, we have determined the average H-field experienced by Gd as a function of temperature for several kinds of Gd sheet pile geometry. The derived adiabatic temperature changes are in good agreement with the experiments

  4. Environmental degradation of NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yan Gaolin [Wuhan University, School of Physics and Technology, Wuhan 430072 (China)], E-mail: gaolinyan@whu.edu.cn; McGuiness, P.J. [Jozef Stefan Institute (Slovenia); Farr, J.P.G.; Harris, I.R. [School of Metallurgy and Materials, University of Birmingham, Elms Road, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2009-06-10

    A mechanism for pitting of NdFeB magnet because of differential-aeration beneath a water droplet is proposed and observations of the localised corrosions are presented. NdFeB magnets exhibit general corrosion along the grain boundaries when etched in Viella's reagent. However, localised corrosion of these magnets results in a crater-like feature when corrosion is produced in an environmental chamber, e.g. when Nd{sub 16}Fe{sub 76}B{sub 8} magnets are corroded in the environmental chamber at 85 deg. C, relative humidity (RH): 80%. This is attributed to the condensation of water droplets on the surface of samples and the concentration gradient of oxygen dissolved in the droplets then influencing the corrosion process. It is thought that during the process of pitting, the high concentration of H{sup +} in the center of the pit accelerates the pit development; meanwhile, the cathodic Nd{sub 2}Fe{sub 14}B matrix phase absorbs the nascent hydrogen atoms. It is believed that pits start at the Nd-rich phase and then propagate along the grain boundaries.

  5. Microstructure and Magnetic Properties of NdFeB Films through Nd Surface Diffusion Process

    OpenAIRE

    Liu, Wenfeng; Zhang, Mingang; Zhang, Kewei; Chai, Yuesheng

    2017-01-01

    Ta/Nd/NdFeB/Nd/Ta films were deposited by magnetron sputtering on Si (100) substrates and subsequently annealed for 30 min at 923 K in vacuum. It was found that the microstructure and magnetic properties of Ta/Nd/NdFeB/Nd/Ta films strongly depend on the NdFeB layer thickness. With NdFeB layer thickness increasing, both the grain size and the strain firstly reduce and then increase. When NdFeB layer thickness is 750 nm, the strain reaches the minimum value. Meanwhile, both the in-plane and per...

  6. Remagnetization processes in hard magnetic films on the Nd-Fe-B base

    International Nuclear Information System (INIS)

    Lileev, A.S.; Tyagunov, Ye.V.; Bachinskiy, Yu.B.

    1998-01-01

    The question about the main stage of a reversal magnetization process in hard magnetic films on the Nd-Fe-B base is considered. Therefore, modeling of reversal magnetization processes was conducted. The model constructing for the massive nucleation-type permanent magnets was taken as a base. The minor hysteresis loops, magnetization return, demagnetization and initial magnetization curves were obtained. The latest curves were measured after alternating demagnetization. It was shown on the grounds of analysis of calculated and experimental results that nucleation and growth of nucleus of reverse magnet phase is the main stage of the reversal magnetization process in hard magnetic films on the Nd-Fe-B base. As a result of modeling were found parameters characterizing the magnetic and crystalline condition of particles formed an assembly. (orig.)

  7. Study of high-coercivity sintered NdFeB magnets

    International Nuclear Information System (INIS)

    Bai, G.; Gao, R.W.; Sun, Y.; Han, G.B.; Wang, B.

    2007-01-01

    Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of j H c =25.6 kOe, B r =13.2 kG and (BH) max =39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 deg. C) is -0.53% deg. C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors

  8. Study of high-coercivity sintered NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Bai, G. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Department of Mathematics and Physics, Xi' an Institute of Technology, Xi' an, 710032 (China); Gao, R.W. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China)]. E-mail: gaorwbox@sdu.edu.cn; Sun, Y. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Han, G.B. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Wang, B. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Baotou Rare Earth Research Institute, Batou 014030 (China)

    2007-01-15

    Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of {sub j} H {sub c}=25.6 kOe, B {sub r}=13.2 kG and (BH){sub max}=39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 deg. C) is -0.53% deg. C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors.

  9. Magnetic properties of sintered high energy sm-co and nd-fe-b magnets

    Directory of Open Access Journals (Sweden)

    Talijan Nadežda M.

    2006-01-01

    Full Text Available Magnetic properties of permanent magnetic materials based on intermetallic compounds of Sm-Co and Nd-Fe-B are in direct dependence on the microstructure. In the first part of this paper, having in mind the importance of the regime of sintering and heat treatment to obtain the optimal magnetic structure, yet another approach in defining the most adequate technological parameters of the sintering process for applied heat treatment conditions was made. The goal of these investigations was to use the correlation that exists between sintering conditions (temperature and time and intensity of the diffraction peak of the (111 plane of the SmCo5 phase to optimize. In the second part a brief overview of high energy magnetic materials based on Nd-Fe-B is presented with special emphasis to the current research and development of high remanent nanocomposite magnetic materials based on Nd-Fe-B alloys with a reduced Nd content. Part of experimental results gained during research of the sintering process of SmCo5 magnetic materials were realized and published earlier. The scientific meeting devoted to the 60th anniversary of Frankel’s theory of sintering was an opportunity to show once more the importance and role of sintering in optimization of the magnetic microstructure of sintered Sm Co5 magnetic materials.

  10. The comparative study of Nd-Fe-B magnetic materials with different Nd content

    Czech Academy of Sciences Publication Activity Database

    Grujić, A.; Žák, Tomáš; Ćosović, V.; Stajić-Trošić, J.; Spasojević, V.; Talijan, N.

    2009-01-01

    Roč. 3, č. 5 (2009), s. 477-480 ISSN 1842-6573 R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : Rapid quenched Nd-Fe-B alloy * Chemical composition * Phase composition * Magnetic properties * Performance permanent-magnets * Nanocrystalline composite * Alloys * Phase Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.451, year: 2009

  11. Production for high thermal stability NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yu, L.Q. [College of Physics Science and Technology, China University of Petroleum (East China), Dongying 257061, Shandong Province (China)], E-mail: iyy2000@163.com; Zhang, J.; Hu, S.Q.; Han, Z.D. [College of Physics Science and Technology, China University of Petroleum (East China), Dongying 257061, Shandong Province (China); Yan, M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

    2008-04-15

    To improve sintered NdFeB magnets' thermal stability and magnetic properties, combined addition of elements Cu and Gd was investigated. It was found that with Gd addition increase to 1.0%, the temperature coefficient {alpha} improved from -0.15 to -0.05%/deg. C (maximum working temperature 120 deg. C), but the remanence and the maximum energy product linearly decreased. With addition of Cu in Gd-containing magnets the intrinsic coercivity increased greatly, and the remanence increased also because of their density improvement, and optimum Cu content was achieved at 0.2%. Microstructure analysis showed that most of the Cu distributed at grain boundaries and led to clear and smooth morphologies. Magnets with high thermal stability {alpha}=-0.05%/deg. C and magnetic properties were obtained with addition of Gd=0.8% and Cu=0.2%.

  12. Application of bonded NdFeB magnet for C-Band circulator component

    Science.gov (United States)

    Kristiantoro, T.; Idayanti, N.; Sudrajat, N.; Septiani, A.; Dedi

    2016-11-01

    In this paper bonded NdFeB permanent magnets of the crashed-ribbon type were made as an alternative for circulator magnet to improve their magnetic performance. The fabrication process is also easier than the sintered NdFeB because there had no shrinkage of product (such as sintered barium ferrite magnet), with the others advantages as follows; large freeness of product shapes, high precision of dimension and good corrosion resistance. The dimension of the samples was measured to calculate its bulk densities and the magnetic properties were characterized by Permagraph to obtain values such as; Remanence induction (Br) in kG, Coercivity value (Hcj) in kOe, the Maximum energy product (BH max) in MGOe. Whereas the surface magnetic field strength (B) was observed by the Gauss-meter. The bonded NdFeB permanent magnets revealed 6.39 kG of Br, 6.974 kOe of Hcj and 7.13 MGOe of BHmax. The circulator performance was measured using Vector Network Analyzer (VNA). The optimum values of the circulator measurement at a frequency of 5 GHz show a VSWR value of 1.062 and insertion loss of -0.463 dB. The bonded magnet could be used as component of permanent magnets on the circulator that working on C-Band at a frequency range of 4 GHz - 8 GHz.

  13. Corrosion behaviour of Nd-Fe-B magnets containing Co and Cr

    International Nuclear Information System (INIS)

    Pawlowska, G.; Bala, H.; Szymura, S.

    1993-01-01

    The effect of partial substitution of iron by Co and Cr on corrosion behaviour of Nd 16 Fe 76 B 8 permanent magnets has been investigated. Small additions of Cr (1 to 4%at) are enough to ensure maximal corrosion inhibition. Greater amount of Cr into Nd-Fe-B alloy (>8%at), against expectations, practically do not affect the corrosion behaviour and additionally, considerably worsen its magnetic properties. Corrosion tests have shown a distinct effect of cobalt addition on the inhibition of both acid corrosion and the abnormal dissolution process of the Nd-Fe-Co-B magnets. Cobalt additions inhibit the atmosphere corrosion of Nd-Fe-B permanent magnets, especially a salt-spray environment. (author). 6 refs, 4 figs, 1 tab

  14. Magnetic properties and thermal stability of MnBi/NdFeB hybrid bonded magnets

    International Nuclear Information System (INIS)

    Cao, S.; Yue, M.; Yang, Y. X.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.; Guo, Z. H.; Li, W.

    2011-01-01

    Magnetic properties and thermal stability were investigated for the MnBi/NdFeB (MnBi = 0, 20, 40, 60, 80, and 100 wt.%) bonded hybrid magnets prepared by spark plasma sintering (SPS) technique. Effect of MnBi content on the magnetic properties of the hybrid magnets was studied. With increasing MnBi content, the coercivity of the MnBi/NdFeB hybrid magnets increases rapidly, while the remanence and maximum energy product drops simultaneously. Thermal stability measurement on MnBi magnet, NdFeB magnet, and the hybrid magnet with 20 wt.% MnBi indicates that both the NdFeB magnet and the MnBi/NdFeB hybrid magnet have a negative temperature coefficient of coercivity, while the MnBi magnet has a positive one. The (BH) max of the MnBi/NdFeB magnet (MnBi = 20 wt.%) is 5.71 MGOe at 423 K, which is much higher than 3.67 MGOe of the NdFeB magnet, indicating a remarkable improvement of thermal stability.

  15. Multiple recycling of NdFeB-type sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Zakotnik, M. [Department of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)], E-mail: miha.zakotnik@gmail.com; Harris, I.R.; Williams, A.J. [Department of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2009-02-05

    Some fully dense, sintered NdFeB-type magnets (employed in VCM disc drives) have been subjected to a recycling process using the hydrogen decrepitation (HD) process. After a brief milling treatment, the powder was aligned, pressed and re-sintered and this procedure was repeated four times with a progressive fall in the density and in the magnetic properties. The chemical analysis indicated that this was due to the progressive oxidation of the Nd-rich material and to some Nd loss by evaporation. The procedure was then repeated but with the addition (blending) of a fine powder of neodymium hydride after the first cycle. It was found that the addition of 1 at.% of neodymium at each stage was sufficient to maintain the density and the magnetic properties of the recycled magnets up to and including the 4th cycle. Inductively coupled plasma (ICP) and metallographic analysis indicated that the neodymium hydride additions compensated for the neodymium loss due to evaporation and to oxidation so that the proportion of Nd-rich material remained approximately constant. The additional amount of Nd{sub 2}O{sub 3} in the blended recycled magnets appeared to inhibit grain growth on the 3rd and 4th cycles when compared to that of the unblended magnets. The next challenge is to see if the process can be scaled-up to an industrial scale.

  16. Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R. [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Williams, A.J., E-mail: a.j.williams@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2012-01-15

    Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10({+-}0.02) T and an intrinsic coercivity of 800 ({+-}16) kA m{sup -1} and giving a (BH){sub max} of 129({+-}2.5) kJ m{sup -3}. - Highlights: > Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. > Reaction pressure increases with increasing processing temperature. > Best magnetic properties achieved by processing at 880 deg. C.

  17. Anisotropic powder from sintered NdFeB magnets by the HDDR processing route

    International Nuclear Information System (INIS)

    Sheridan, R.S.; Sillitoe, R.; Zakotnik, M.; Harris, I.R.; Williams, A.J.

    2012-01-01

    Sintered NdFeB-based scrap magnets were recovered and processed using the HD and HDDR routes. The effects of varying the HDDR processing temperature were investigated (over the range 835-930 deg. C). The disproportion was carried out with a pressure ramp to a maximum of 1000 mbar hydrogen pressure with a 1 h hold time at each step and the optimum recombination conditions were set at 100 mbar with a 20 min hold time. Anisotropic NdFeB powder was produced in all cases with the best magnetic properties achieved at a processing temperature of 880 deg. C, producing powder with a remanence of 1.10(±0.02) T and an intrinsic coercivity of 800 (±16) kA m -1 and giving a (BH) max of 129(±2.5) kJ m -3 . - Highlights: → Production of anisotropic permanent magnet powder from scrap NdFeB magnets by HDDR. → Reaction pressure increases with increasing processing temperature. → Best magnetic properties achieved by processing at 880 deg. C.

  18. Physical and magnetic properties, microstructure of bonded magnet NdFeB prepared by using synthesis rubber

    International Nuclear Information System (INIS)

    Suprapedi; Sardjono, P.; Muljadi

    2016-01-01

    The magnet permanent has been made by using NdFeB (NQP-B) powder with purity 99.90% and polymer rubber with purity 90%. This research was done to determine the effect of the polymer (rubber) composition as binder in the manufacture of bonded magnet NdFeB on physical properties, microstructure and magnetic properties. Bonded magnets are magnet material made from a mixture of magnetic powder as a filler and the polymer as a matrix material or as binder to bind the magnetic particles. The NdFeB (NQP-B) powder fractions of bonded magnets NdFeB investigated were as follows: a) 97 wt.% of NdFeB (NQP-B) and 3 wt.% of rubber,b) 95wt.% of NdFeB (NQP-B) and 5 wt.% of rubber, c) 93 wt.% of NdFeB (NQP-B) and 7 wt.% of rubber, d) 91 wt.% of NdFeB (NQP-B) and 9 wt.% of rubber. Both raw materials were mixed by using mixer until homogen with total weight about 16 g for each sample, then added 0.3 ml of catalyst and mixed again and put in dies mould and compacted at pressure 30 MPa, then dried for 2 hours at room temperature. The dried samples was characterized such as: bulk density measurement and magnetic properties by using BH-curve permeagraph. The bulk density values of the sample bonded NdFeB magnets using the binder 3% wt. and 5% wt. rubber are respectively 4,70 g/cm 3 and 4.88 g/cm 3 . The result from BH- curve shows that the highest value of remanence (Br = 5.12 kGauss) is at sample with 3% wt. of rubber, but sample with 5% wt. of rubber has lowest value of remanance (Br = 4.40 kGauss). Based on the observation of the SEM photograph shown that the rubber material has been successfully covered the whole surface of the grain and fill some of the voids that are in the grain boundary. (paper)

  19. Physical and magnetic properties, microstructure of bonded magnet NdFeB prepared by using synthesis rubber

    Science.gov (United States)

    Suprapedi; Sardjono, P.; Muljadi

    2016-11-01

    The magnet permanent has been made by using NdFeB (NQP-B) powder with purity 99.90% and polymer rubber with purity 90%. This research was done to determine the effect of the polymer (rubber) composition as binder in the manufacture of bonded magnet NdFeB on physical properties, microstructure and magnetic properties. Bonded magnets are magnet material made from a mixture of magnetic powder as a filler and the polymer as a matrix material or as binder to bind the magnetic particles. The NdFeB (NQP-B) powder fractions of bonded magnets NdFeB investigated were as follows: a) 97 wt.% of NdFeB (NQP-B) and 3 wt.% of rubber,b) 95wt.% of NdFeB (NQP-B) and 5 wt.% of rubber, c) 93 wt.% of NdFeB (NQP-B) and 7 wt.% of rubber, d) 91 wt.% of NdFeB (NQP-B) and 9 wt.% of rubber. Both raw materials were mixed by using mixer until homogen with total weight about 16 g for each sample, then added 0.3 ml of catalyst and mixed again and put in dies mould and compacted at pressure 30 MPa, then dried for 2 hours at room temperature. The dried samples was characterized such as: bulk density measurement and magnetic properties by using BH-curve permeagraph. The bulk density values of the sample bonded NdFeB magnets using the binder 3% wt. and 5% wt. rubber are respectively 4,70 g/cm3 and 4.88 g/cm3. The result from BH- curve shows that the highest value of remanence (Br = 5.12 kGauss) is at sample with 3% wt. of rubber, but sample with 5% wt. of rubber has lowest value of remanance (Br = 4.40 kGauss). Based on the observation of the SEM photograph shown that the rubber material has been successfully covered the whole surface of the grain and fill some of the voids that are in the grain boundary.

  20. Multiple magnetic scattering in small-angle neutron scattering of Nd?Fe?B nanocrystalline magnet

    OpenAIRE

    Ueno, Tetsuro; Saito, Kotaro; Yano, Masao; Ito, Masaaki; Shoji, Tetsuya; Sakuma, Noritsugu; Kato, Akira; Manabe, Akira; Hashimoto, Ai; Gilbert, Elliot P.; Keiderling, Uwe; Ono, Kanta

    2016-01-01

    We have investigated the influence of multiple scattering on the magnetic small-angle neutron scattering (SANS) from a Nd?Fe?B nanocrystalline magnet. We performed sample-thickness- and neutron-wavelength-dependent SANS measurements, and observed the scattering vector dependence of the multiple magnetic scattering. It is revealed that significant multiple scattering exists in the magnetic scattering rather than the nuclear scattering of Nd?Fe?B nanocrystalline magnet. It is considered that th...

  1. Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

    International Nuclear Information System (INIS)

    Pinkerton, Frederick E.; Balogh, Michael P.; Ellison, Nicole; Foto, Aldo; Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P.

    2016-01-01

    High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity H ci of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H 2 gas. Expansion of the NdFeB crystal lattice in both ATF and H 2 identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets. - Highlights: • Injection molded NdFeB magnets age rapidly in automatic transmission fluid (ATF). • Coercivity loss is not due to direct chemical reaction between ATF and the powder. • Chemical reaction with the binder does not play a major role in aging. • Hydrogen dissociates from ATF and diffuses into Nd 2 Fe 14 B, reducing coercivity.

  2. Microstructure and Magnetic Properties of NdFeB Films through Nd Surface Diffusion Process

    Directory of Open Access Journals (Sweden)

    Wenfeng Liu

    2017-01-01

    Full Text Available Ta/Nd/NdFeB/Nd/Ta films were deposited by magnetron sputtering on Si (100 substrates and subsequently annealed for 30 min at 923 K in vacuum. It was found that the microstructure and magnetic properties of Ta/Nd/NdFeB/Nd/Ta films strongly depend on the NdFeB layer thickness. With NdFeB layer thickness increasing, both the grain size and the strain firstly reduce and then increase. When NdFeB layer thickness is 750 nm, the strain reaches the minimum value. Meanwhile, both the in-plane and perpendicular coercivities firstly drastically increase and then slowly decrease with NdFeB layer thickness increasing. The highest in-plane and perpendicular coercivities can be obtained at NdFeB layer thickness of 750 nm, which are 21.2 kOe and 19.5 kOe, respectively. In addition, the high remanence ratio (remanent magnetization/saturation magnetization of 0.87 can also be achieved in Ta/Nd/NdFeB (750 nm/Nd/Ta film.

  3. Preparation and magnetic properties of anisotropic bulk MnBi/NdFeB hybrid magnets

    International Nuclear Information System (INIS)

    Ma, Y.L.; Liu, X.B.; Nguyen, V.V.; Poudyal, N.; Yue, M.; Liu, J.P.

    2016-01-01

    Anisotropic hybrid bulk magnets of MnBi/NdFeB with different composition ratio have been prepared with starting MnBi and Nd 2 Fe 14 B powders as well as epoxy resin as a binder in case it is needed to form bulk samples. It has been found that the ratio between the two phases in content has a remarkable influence on the magnetic properties, the thermal stability and the density of the bulk magnets. With increasing MnBi content the binder addition can be reduced. When the MnBi content is larger than 30 wt%, no binder is needed. On the other hand, the coercivity and saturation magnetization were increased significantly with increasing NdFeB content. When the NdFeB content was increased from 0% to 50%, the maximum energy product was enhanced from 4.7 to 10.0 MGOe, respectively. The energy product then decreased gradually with the NdFeB content due to the reduced density of the hybrid magnet. The thermal stability measurements showed that the temperature coefficient of coercivity grew with the MnBi content and became positive with MnBi=80 wt%. - Highlights: • Anisotropic bulk hybrid MnBi/NdFeB magnets were prepared. • MnBi content affected the density and coercivity temperature coefficient positively. • An energy product (BH) max of 10 MGOe was obtained at NdFeB content of 50 wt%.

  4. Preparation and magnetic properties of anisotropic bulk MnBi/NdFeB hybrid magnets

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Y.L. [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); College of Metallurgical and Materials Engineering, Chongqing University of Science and Technology, Chongqing 401331 (China); Liu, X.B.; Nguyen, V.V.; Poudyal, N. [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); Yue, M. [College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Liu, J.P., E-mail: pliu@uta.edu [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States)

    2016-08-01

    Anisotropic hybrid bulk magnets of MnBi/NdFeB with different composition ratio have been prepared with starting MnBi and Nd{sub 2}Fe{sub 14}B powders as well as epoxy resin as a binder in case it is needed to form bulk samples. It has been found that the ratio between the two phases in content has a remarkable influence on the magnetic properties, the thermal stability and the density of the bulk magnets. With increasing MnBi content the binder addition can be reduced. When the MnBi content is larger than 30 wt%, no binder is needed. On the other hand, the coercivity and saturation magnetization were increased significantly with increasing NdFeB content. When the NdFeB content was increased from 0% to 50%, the maximum energy product was enhanced from 4.7 to 10.0 MGOe, respectively. The energy product then decreased gradually with the NdFeB content due to the reduced density of the hybrid magnet. The thermal stability measurements showed that the temperature coefficient of coercivity grew with the MnBi content and became positive with MnBi=80 wt%. - Highlights: • Anisotropic bulk hybrid MnBi/NdFeB magnets were prepared. • MnBi content affected the density and coercivity temperature coefficient positively. • An energy product (BH){sub max} of 10 MGOe was obtained at NdFeB content of 50 wt%.

  5. Al–Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Jingjing; Xu, Bajin; Ling, Guoping, E-mail: linggp@zju.edu.cn

    2014-06-01

    Al–Mn coatings were electrodeposited on sintered NdFeB permanent magnet in MnCl{sub 2}–AlCl{sub 3}–1-ethyl-3-methylim-idazolium chloride (MnCl{sub 2}–AlCl{sub 3}–EMIC) ionic liquid at room temperature. The coatings were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The adhesion strength of the coating on NdFeB substrate was evaluated by thermal shock and scratch test. The hardness and corrosion behavior of Al–Mn coating were measured by a Knoop microhardness tester, immersion test and neutral salt spray test respectively. The results showed that the amorphous structure of the deposits was obtained at the current density of 6 mA/cm{sup 2}, while higher current densities resulted in a mixed structure of amorphous and crystalline. The Al–Mn coating showed excellent adhesion strength on NdFeB substrate with the thermal shock test over 30 cycles and L{sub c} > 80 N. The hardness of Al–Mn coating was up to 5.4 GPa. The amorphous Al–Mn coating showed an anodic sacrificial protection with a low corrosion rate for NdFeB. Meanwhile, the magnetic properties measured by an AMT-4 magnetic measurement device showed that Al–Mn coating did not deteriorate the magnetic property of NdFeB.

  6. Al–Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance

    International Nuclear Information System (INIS)

    Ding, Jingjing; Xu, Bajin; Ling, Guoping

    2014-01-01

    Al–Mn coatings were electrodeposited on sintered NdFeB permanent magnet in MnCl 2 –AlCl 3 –1-ethyl-3-methylim-idazolium chloride (MnCl 2 –AlCl 3 –EMIC) ionic liquid at room temperature. The coatings were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The adhesion strength of the coating on NdFeB substrate was evaluated by thermal shock and scratch test. The hardness and corrosion behavior of Al–Mn coating were measured by a Knoop microhardness tester, immersion test and neutral salt spray test respectively. The results showed that the amorphous structure of the deposits was obtained at the current density of 6 mA/cm 2 , while higher current densities resulted in a mixed structure of amorphous and crystalline. The Al–Mn coating showed excellent adhesion strength on NdFeB substrate with the thermal shock test over 30 cycles and L c > 80 N. The hardness of Al–Mn coating was up to 5.4 GPa. The amorphous Al–Mn coating showed an anodic sacrificial protection with a low corrosion rate for NdFeB. Meanwhile, the magnetic properties measured by an AMT-4 magnetic measurement device showed that Al–Mn coating did not deteriorate the magnetic property of NdFeB.

  7. Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

    Science.gov (United States)

    Pinkerton, Frederick E.; Balogh, Michael P.; Ellison, Nicole; Foto, Aldo; Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P.

    2016-11-01

    High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity Hci of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H2 gas. Expansion of the NdFeB crystal lattice in both ATF and H2 identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets.

  8. Enhancement of exchange coupling interaction of NdFeB/MnBi hybrid magnets

    Science.gov (United States)

    Nguyen, Truong Xuan; Nguyen, Khanh Van; Nguyen, Vuong Van

    2018-03-01

    MnBi ribbons were fabricated by melt - spinning with subsequent annealing. The MnBi ribbons were ground and mixed with NdFeB commercial Magnequench powders (MQA). The hybrid powder mixtures were subjected thrice to the annealing and ball-milling route. The hybrid magnets (100 - x)NdFeB/xMnBi, x=0, 30, 40, 50 and 100 wt% were in-mold aligned in an 18 kOe magnetic field and warm compacted at 290 °C by 2000 psi uniaxial pressure for 10 min. An enhancement of the exchange coupling of NdFeB/MnBi hybrid magnets was obtained by optimizing the magnets' microstructures via annealing and ball-milling processes. The magnetic properties of prepared NdFeB/MnBi hybrid magnets were studied and discussed in details.

  9. Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Nlebedim, I. C.; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R. R.; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A.; Paranthaman, M. Parans

    2016-10-01

    Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm3, and the room temperature magnetic properties are: intrinsic coercivity Hci = 688.4 kA/m, remanence Br = 0.51 T, and energy product (BH)max = 43.49 kJ/m3 (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials.

  10. Effect of molybdate on phosphating of Nd-Fe-B magnets for corrosion protection

    OpenAIRE

    SALIBA SILVA, A.M.; OLIVEIRA, M.C.L.; COSTA, I.

    2014-01-01

    Nd-Fe-B magnets are highly susceptible to corrosion and need protection against environment attack. The use of organic coatings is one of the main methods of corrosion protection of these materials. Data related to the effect of conversion coatings, such as phosphating, on corrosion performance of these magnets is still scarce. Studies about the effect of phosphating on the corrosion resistance of a commercial Nd-Fe-B sintered magnet indicated that it increases the corrosion resistance of the...

  11. Multiple magnetic scattering in small-angle neutron scattering of Nd-Fe-B nanocrystalline magnet.

    Science.gov (United States)

    Ueno, Tetsuro; Saito, Kotaro; Yano, Masao; Ito, Masaaki; Shoji, Tetsuya; Sakuma, Noritsugu; Kato, Akira; Manabe, Akira; Hashimoto, Ai; Gilbert, Elliot P; Keiderling, Uwe; Ono, Kanta

    2016-06-20

    We have investigated the influence of multiple scattering on the magnetic small-angle neutron scattering (SANS) from a Nd-Fe-B nanocrystalline magnet. We performed sample-thickness- and neutron-wavelength-dependent SANS measurements, and observed the scattering vector dependence of the multiple magnetic scattering. It is revealed that significant multiple scattering exists in the magnetic scattering rather than the nuclear scattering of Nd-Fe-B nanocrystalline magnet. It is considered that the mean free path of the neutrons for magnetic scattering is rather short in Nd-Fe-B magnets. We analysed the SANS data by the phenomenological magnetic correlation model considering the magnetic microstructures and obtained the microstructural parameters.

  12. Isotropic and anisotropic nanocrystalline NdFeB-based magnets prepared by spark plasma sintering and hot deformation

    International Nuclear Information System (INIS)

    Liu, Z.W.; Huang, Y.L.; Huang, H.Y.; Zhong, X.C.; Yu, Y.H.; Zeng, D.C.

    2011-01-01

    Isotropic and anisotropic NdFeB permanent magnets were prepared by Spark Plasma Sintering (SPS) and SPS followed hot deformation (HD), respectively, using melt spun NdFeB ribbons with various compositions as starting materials. It is found that, based on RE-rich composition, SPSed magnets sintered at low temperatures (<700 C) almost maintained the uniform fine grain structure inherited from rapid quenching. At higher temperatures, a distinct two-zone (coarse grain and fine grain zones) structure was formed in the SPSed magnets. The SPS temperature and pressure have important effects on the grain structure, which led to the variations in the magnetic properties. By employing low SPS temperature and high pressure, high-density magnets with negligible coarse grain zone and an excellent combination of magnetic properties can be obtained. For single phase NdFeB alloy, because of the deficiency of Nd-rich phases, it is relatively difficult to consolidate micro-sized melt spun powders into high density bulk magnet, but generally a larger particle size is beneficial to achieve better magnetic properties. Anisotropic magnets with a maximum energy product of approx. equal to 38 MGOe were produced by the SPS+HD process. HD did not lead to obvious grain growth and the two-zone structure still existed in the hot deformed magnets. The results indicated that nanocrystalline NdFeB magnets without significant grain growth and with excellent properties could be obtained by SPS and HD processes. (author)

  13. Thermal aging of melt-spun NdFeB magnetic powder in hydrogen

    Energy Technology Data Exchange (ETDEWEB)

    Pinkerton, Frederick E., E-mail: frederick.e.pinkerton@gm.com [Chemical and Materials Systems Laboratory, General Motors Research and Development Center, Warren, MI 48092 (United States); Balogh, Michael P.; Ellison, Nicole [Chemical and Materials Systems Laboratory, General Motors Research and Development Center, Warren, MI 48092 (United States); Foto, Aldo [Element Materials Technology Wixom, Inc (United States); Sechan, Martin; Tessema, Misle M.; Thompson, Margarita P. [Powertrain Materials/Fluids/AMPPD Engineering and Labs, GFL VE/PT Materials Engineering, General Motors LLC, Pontiac, MI 48340 (United States)

    2016-11-01

    High energy product neodymium-iron-boron (NdFeB) magnets are the premier candidate for demanding electrified vehicle traction motor applications. Injection molded (IM) or compression molded (CM) magnets made using NdFeB powders are promising routes to improve motor efficiency, cost, and manufacturability. However, IM and CM NdFeB magnets are susceptible to substantial thermal aging losses at motor operating temperatures when exposed to the automatic transmission fluid (ATF) used as a lubricant and cooling medium. The intrinsic coercivity H{sub ci} of NdFeB IM and CM magnets degrades by as much as 18% when aged for 1000 h in ATF at 150 °C, compared to a 3% loss when aged in air. Here we report aging studies of rapidly quenched NdFeB powder in air, ATF, and H{sub 2} gas. Expansion of the NdFeB crystal lattice in both ATF and H{sub 2} identified hydrogen dissociated from the ATF during aging and diffused into the primary NdFeB phase as the probable cause of the coercivity loss of IM and CM magnets. - Highlights: • Injection molded NdFeB magnets age rapidly in automatic transmission fluid (ATF). • Coercivity loss is not due to direct chemical reaction between ATF and the powder. • Chemical reaction with the binder does not play a major role in aging. • Hydrogen dissociates from ATF and diffuses into Nd{sub 2}Fe{sub 14}B, reducing coercivity.

  14. Analysis of physical and magnetic properties of composite NdFeB bind with polyvinyl alcohol

    Science.gov (United States)

    Ramlan; Sardjono, P.; Muljadi; Setiabudidaya, D.; Gulo, F.

    2018-03-01

    The composite magnet NdFeB has been made using magnetic powder MQP-B and polyvinyl alcohol (PVA) as the binder. The mixing compositions of raw materials used are: 95 wt% NdFeB - 5 wt% PVA, 92.5 wt% NdFeB - 7.5 wt% PVA, 90 wt.% NdFeB - 10 wt% PVA, and 87.5 wt% NdFeB - 12.5 wt% PVA. Both raw materials are weighed according to the composition, and then mixed until homogeneous. Furthermore, pellet forming was made using dry pressing at 50 kgf/cm2 pressures and continued with drying at 100 °C and 10 mmbar for 4 hours. The characterization includes bulk density, hardness, compressive strength measurements, and magnetic properties testing. The characterization results show that the optimal composition of binder PVA is achieved at 5–7.5 wt% NdFeB composite magnet with following properties: bulk density = 5.21–5.25 g/cm3, hardness = 302.17 - 304.32 Hv, compressive strength = 25.17–3.17 kgf/cm2, magnetic flux = 1150-1170 Gauss, remanence = 70.90–74.97 emu/g or 4.7–5.0 kGauss, coercivity = 8.68–8.76 kOe, and energy product = 2.89–3.04 MgOe.

  15. [The cytotoxicity of N48 NdFeB magnets coated with titanium-nitride].

    Science.gov (United States)

    Cao, Xiao-Ming; Hou, Zhi-Ming; Chu, Ming

    2008-04-01

    To evaluate the effect of N48 NdFeB magnets coated with titanium-nitride on the growth and apoptosis of L929 mouse fibroblast cells, and to determine the material biocompatibility. The NdFeB magnets coated with titanium-nitride, bare NdFeB magnets and ordinary brackets were put into RPMI-1640 to prepare fusions. L929 mouse fibroblast cells were cultivated in the negative control liquid, positive control liquid, 100%, 50% and 25% sample fusions, respectively. The cell proliferation vitality was detected by MTT assay and the relative growth rate was calculated.Cell scatter diagrams of the negative control liquid, 100% titanium-nitride coated magnets fusion and bare magnets fusion were detected by flow cytometry Annexin V/PI double staining method. The ratios of normal cells, early apoptosis, advanced apoptosis and necrosis cells were calculated. The results were analyzed for paired t test using SPSS11.5 software package. The toxic levels of N48 NdFeB coated with titanium-nitride were ranked as 0-1. The toxic levels of bare magnets were ranked as 2. The cell scatter diagrams showed that there was no significant difference in living cell, early apoptosis and necrosis between magnets coated with titanium-nitride and control group. But there was significant difference between the bare magnets group and control group. The N48 NdFeB magnets coated with titanium-nitride have good biocompatibility.

  16. Magnetic microstructure and magnetic properties of spark plasma sintered NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Y.L., E-mail: hyl1019_lin@163.com [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Wang, Y.; Hou, Y.H.; Wang, Y.L.; Wu, Y.; Ma, S.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); Liu, Z.W.; Zeng, D.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Tian, Y.; Xia, W.X. [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhong, Z.C., E-mail: zzhong2014@sina.com [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

    2016-02-01

    Nanocrystalline NdFeB magnets were prepared by spark plasma sintering (SPS) technique using melt-spun ribbons as starting materials. A distinct two-zone structure with coarse grain zone and fine grain zone was formed in the SPSed magnets. Multi-domain particle in coarse grain zone and exchange interaction domain for fine grain zone were observed. Intergranular non-magnetic phase was favorable to improve the coercivity due to the enhancement of domain wall pinning effects and increased exchange-decouple. The remanent polarization of 0.83 T, coercivity of 1516 kA/m, and maximum energy product of 118 kJ/m{sup 3} are obtained for an isotropic magnet. - Highlights: • Nanocrystalline NdFeB magnets were prepared by spark plasma sintering technique. • Multi-domain particle and exchange interaction domain were observed. • Magnetic microstructure and their relation to the properties were investigated.

  17. Preparation and magnetic properties of anisotropic bulk MnBi/NdFeB hybrid magnets

    Science.gov (United States)

    Ma, Y. L.; Liu, X. B.; Nguyen, V. V.; Poudyal, N.; Yue, M.; Liu, J. P.

    2016-08-01

    Anisotropic hybrid bulk magnets of MnBi/NdFeB with different composition ratio have been prepared with starting MnBi and Nd2Fe14B powders as well as epoxy resin as a binder in case it is needed to form bulk samples. It has been found that the ratio between the two phases in content has a remarkable influence on the magnetic properties, the thermal stability and the density of the bulk magnets. With increasing MnBi content the binder addition can be reduced. When the MnBi content is larger than 30 wt%, no binder is needed. On the other hand, the coercivity and saturation magnetization were increased significantly with increasing NdFeB content. When the NdFeB content was increased from 0% to 50%, the maximum energy product was enhanced from 4.7 to 10.0 MGOe, respectively. The energy product then decreased gradually with the NdFeB content due to the reduced density of the hybrid magnet. The thermal stability measurements showed that the temperature coefficient of coercivity grew with the MnBi content and became positive with MnBi=80 wt%.

  18. Use of paired, bonded NdFeB magnets in redox magnetohydrodynamics.

    Science.gov (United States)

    Arumugam, Prabhu U; Clark, Emily A; Fritsch, Ingrid

    2005-02-15

    Bonded neodymium-iron-boron (NdFeB) permanent magnets in a paired configuration were successfully used to control mass transport in redox-based, magnetohydrodynamics (MHD). Control of fluid flow based on magnetic fields has potential for use in portable lab-on-a-chip (LOAC) and analytical devices. Bonded magnets, composed of magnetic powder and organic binder materials, are less expensive and easier to fabricate and pattern than electromagnets and sintered permanent magnets, which have been previously used in MHD studies on electrochemical systems. The ability to pattern bonded magnets near and around the electrodes is expected to allow for better control over the magnetic field distribution and solution flow. Current was generated at an 800-microm-radius platinum disk electrode in a solution of 0.06 M nitrobenzene and 0.5 M tetra-n-butylammonium hexafluorophosphate in acetonitrile. Increases in limiting current in the presence of the magnetic field, which indicate enhancement in mass transport, for sintered (210+/-14%, N = 4, where B(r) = 1.23 T and magnetic field strength is 0.55 T) and bonded (94+/-8%, N = 4, where B(r) = 0.41 T and magnetic field strength is 0.20 T) magnets, were similar to those obtained using an electromagnet with the same magnetic flux densities. The magnetic field strength and not the magnet type is important in controlling fluid flow, which is encouraging for integration of bonded permanent magnets into LOAC devices.

  19. Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets.

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Nlebedim, I C; Rios, Orlando; Post, Brian; Kunc, Vlastimil; Lowden, R R; Lara-Curzio, Edgar; Fredette, Robert; Ormerod, John; Lograsso, Thomas A; Paranthaman, M Parans

    2016-10-31

    Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing (BAAM) - to fabricate isotropic near-net-shape NdFeB bonded magnets with magnetic and mechanical properties comparable or better than those of traditional injection molded magnets. The starting polymer magnet composite pellets consist of 65 vol% isotropic NdFeB powder and 35 vol% polyamide (Nylon-12). The density of the final BAAM magnet product reached 4.8 g/cm 3 , and the room temperature magnetic properties are: intrinsic coercivity H ci  = 688.4 kA/m, remanence B r  = 0.51 T, and energy product (BH) max  = 43.49 kJ/m 3 (5.47 MGOe). In addition, tensile tests performed on four dog-bone shaped specimens yielded an average ultimate tensile strength of 6.60 MPa and an average failure strain of 4.18%. Scanning electron microscopy images of the fracture surfaces indicate that the failure is primarily related to the debonding of the magnetic particles from the polymer binder. The present method significantly simplifies manufacturing of near-net-shape bonded magnets, enables efficient use of rare earth elements thus contributing towards enriching the supply of critical materials.

  20. The Creation of a Strong Magnetic Field by Means of Large Magnetic Blocks from NdFeB Magnets in Opposing Linear Halbach Arrays

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel

    2016-01-01

    Roč. 21, č. 3 (2016), 364-373 ISSN 1226-1750 Institutional support: RVO:67985891 Keywords : magnetic field * permanent magnets * NdFeB magnets * Halbach Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.713, year: 2016 http://komag.org/journal/

  1. Improved magnetic properties and fracture strength of NdFeB by dehydrogenation

    Energy Technology Data Exchange (ETDEWEB)

    Yan, M. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)]. E-mail: mse_yanmi@dial.zju.edu.cn; Yu, L.Q. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Wu, J.M. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Cui, X.G. [State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

    2006-11-15

    Effects of the dehydrogenation of the hydrogen decrepitated (HD) powders on the magnetic properties and the fracture strength of sintered NdFeB magnets were studied. It was found that the lattice parameters and the crystal phase of NdFeB changed significantly with the various hydrogen contents of the resultant HD powders due to the different degrees of dehydrogenation. The magnetic properties and fracture strength increased with decreasing hydrogen content, reaching the maximum increases of 200% for both intrinsic coercivity and bending strength, which can be ascribed to the improved microstructure of the sintered NdFeB magnets. The hydrogen remaining in the HD powders diffused out and affected drastically the grain and grain boundaries by the hydrogen out-take channel during the subsequent sintering process.

  2. Improved magnetic properties and fracture strength of NdFeB by dehydrogenation

    International Nuclear Information System (INIS)

    Yan, M.; Yu, L.Q.; Wu, J.M.; Cui, X.G.

    2006-01-01

    Effects of the dehydrogenation of the hydrogen decrepitated (HD) powders on the magnetic properties and the fracture strength of sintered NdFeB magnets were studied. It was found that the lattice parameters and the crystal phase of NdFeB changed significantly with the various hydrogen contents of the resultant HD powders due to the different degrees of dehydrogenation. The magnetic properties and fracture strength increased with decreasing hydrogen content, reaching the maximum increases of 200% for both intrinsic coercivity and bending strength, which can be ascribed to the improved microstructure of the sintered NdFeB magnets. The hydrogen remaining in the HD powders diffused out and affected drastically the grain and grain boundaries by the hydrogen out-take channel during the subsequent sintering process

  3. Effect of process on the magnetic properties of bonded NdFeB magnet

    International Nuclear Information System (INIS)

    Li, J.; Liu, Y.; Gao, S.J.; Li, M.; Wang, Y.Q.; Tu, M.J.

    2006-01-01

    The effects of magnetic separation, coupling treatment, lubricating treatment, preform and biaxial molding on the density and magnetic properties of bonded NdFeB magnet were investigated. The results demonstrate that magnetic separation separates the powders with low coercive force; coupling treatment improves the interfaces between the powders and the binders; decrease in volume fraction of the binder increases magnetic properties of the magnet; granular arrangement improves both the magnetic and mechanical properties when powders are arranged in certain size; lubricating treatment improves the formability of the magnet and preform and biaxial molding improves both density and magnetic properties greatly. Combining these methods, the density of the bonded NdFeB magnet can reach 6.52 g/cm 3 and the maximum energy product can reach 114 kJ/m 3

  4. Effect of process on the magnetic properties of bonded NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Li, J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Liu, Y. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China)]. E-mail: liuying5536@163.com; Gao, S.J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Li, M. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China); Wang, Y.Q. [South-West Magnetic Science and Technology Developing Company, Mianyang, 621600 (China); Tu, M.J. [School of Materials Science and Engineering, Sichuan University, Chengdu, 610065 (China)

    2006-04-15

    The effects of magnetic separation, coupling treatment, lubricating treatment, preform and biaxial molding on the density and magnetic properties of bonded NdFeB magnet were investigated. The results demonstrate that magnetic separation separates the powders with low coercive force; coupling treatment improves the interfaces between the powders and the binders; decrease in volume fraction of the binder increases magnetic properties of the magnet; granular arrangement improves both the magnetic and mechanical properties when powders are arranged in certain size; lubricating treatment improves the formability of the magnet and preform and biaxial molding improves both density and magnetic properties greatly. Combining these methods, the density of the bonded NdFeB magnet can reach 6.52 g/cm{sup 3} and the maximum energy product can reach 114 kJ/m{sup 3}.

  5. Laboratory scale fabrication of Nd-Fe-B sintered magnets; Fabricacao de imas sinterizados de Nd-Fe-B em escala piloto

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, Daniel; Beneduce Neto, Flavio; Landgraf, Fernando Jose Gomes; Neiva, Augusto Camara; Romero, Sergio; Missell, Frank Patrick

    1992-12-31

    Results are presented on magnetic properties of Nd-Fe-B sauntered magnets produced from 1 kg of alloy caste in vacuum induction furnace. The fabrication viability of these magnets, with properties similar to the commercial magnets, and the influence of particle size in the energy product, through the effect on the H{sub k} field, is confirmed 12 refs., 7 figs., 1 tab.

  6. Modelling of the material flow of Nd-Fe-B magnets under high temperature deformation via finite element simulation method.

    Science.gov (United States)

    Chen, Yen-Ju; Lee, Yen-I; Chang, Wen-Cheng; Hsiao, Po-Jen; You, Jr-Shian; Wang, Chun-Chieh; Wei, Chia-Min

    2017-01-01

    Hot deformation of Nd-Fe-B magnets has been studied for more than three decades. With a good combination of forming processing parameters, the remanence and (BH) max values of Nd-Fe-B magnets could be greatly increased due to the formation of anisotropic microstructures during hot deformation. In this work, a methodology is proposed for visualizing the material flow in hot-deformed Nd-Fe-B magnets via finite element simulation. Material flow in hot-deformed Nd-Fe-B magnets could be predicted by simulation, which fitted with experimental results. By utilizing this methodology, the correlation between strain distribution and magnetic properties enhancement could be better understood.

  7. Selective electrochemical extraction of REEs from NdFeB magnet waste at room temperature

    NARCIS (Netherlands)

    Venkatesan, P.; Vander Hoogerstraete, Tom; Hennebel, Tom; Binnemans, Koen; Sietsma, J.; Yang, Y.

    2018-01-01

    NdFeB magnet waste is one of the important secondary resources from which rare-earth elements (REEs) can be recovered. Herein we present an electrochemical route to selectively extract REEs from the magnet waste at room temperature. First, the magnet waste was partially leached with HCl. The

  8. Life cycle inventory of the production of rare earths and the subsequent production of NdFeB rare earth permanent magnets.

    Science.gov (United States)

    Sprecher, Benjamin; Xiao, Yanping; Walton, Allan; Speight, John; Harris, Rex; Kleijn, Rene; Visser, Geert; Kramer, Gert Jan

    2014-04-01

    Neodymium is one of the more critical rare earth elements with respect to current availability and is most often used in high performance magnets. In this paper, we compare the virgin production route of these magnets with two hypothetical recycling processes in terms of environmental impact. The first recycling process looks at manual dismantling of computer hard disk drives (HDDs) combined with a novel hydrogen based recycling process. The second process assumes HDDs are shredded. Our life cycle assessment is based both on up to date literature and on our own experimental data. Because the production process of neodymium oxide is generic to all rare earths, we also report the life cycle inventory data for the production of rare earth oxides separately. We conclude that recycling of neodymium, especially via manual dismantling, is preferable to primary production, with some environmental indicators showing an order of magnitude improvement. The choice of recycling technology is also important with respect to resource recovery. While manual disassembly allows in principle for all magnetic material to be recovered, shredding leads to very low recovery rates (<10%).

  9. Hard magnetic property and δM(H) plot for sintered NdFeB magnet

    International Nuclear Information System (INIS)

    Gao, R.W.; Zhang, D.H.; Li, W.; Li, X.M.; Zhang, J.C.

    2000-01-01

    The hard magnetic properties and the interactions between the grains for sintered Nd 16 Fe 73 Co 5 B 6 magnets are investigated by using δM(H) plot technique. The results show that the δM(H) plot of NdFeB sintered magnet can explain the effects of the microstructure (size, shape and orientation of the grains) and the intergrain interactions on the hard magnetic properties of the magnet. However, the value of δM(H) is positive when the applied field is not strong enough, which means that the common δM(H) plot theory is not completely consistent with the sintered NdFeB magnet

  10. Studies on in situ magnetic alignment of bonded anisotropic Nd-Fe-B alloy powders

    International Nuclear Information System (INIS)

    Nlebedim, I.C.; Ucar, Huseyin; Hatter, Christine B.; McCallum, R.W.; McCall, Scott K.; Kramer, M.J.; Paranthaman, M. Parans

    2017-01-01

    Considerations for achieving high degree of alignment in polymer bonded permanent magnets are presented via the results of a study on in situ magnetic alignment of anisotropic Nd-Fe-B magnet powders. Contributions from effect of the alignment temperature, alignment magnetic field and the properties of the polymer on the hard magnetic properties of the bonded magnet were considered. The thermo-rheological properties of the polymer and the response of the magnet powders to the applied magnetic field indicate that hard magnetic properties were optimized at an alignment temperature just above the melting temperature of the EVA co-polymer. This agrees with an observed correlation between the change in magnetization due to improved magnetic alignment of the anisotropic powders and the change in viscosity of the binder. Manufacturing cost can be minimized by identifying optimum alignment temperatures and magnetic field strengths. - Highlights: • Optimum alignment of anisotropic magnet powders can enable high performance bonded magnets. • The viscoelastic state of polymer binders determines the dominating coercivity mechanism. • The minimum deviation in coercivity and remanence, with magnetic field, can occur at different temperatures. • Melting characteristics of polymer binders and the change in magnetization during alignment can be correlated.

  11. Studies on in situ magnetic alignment of bonded anisotropic Nd-Fe-B alloy powders

    Energy Technology Data Exchange (ETDEWEB)

    Nlebedim, I.C. [Ames Laboratory, Ames, IA 50011 (United States); Ucar, Huseyin; Hatter, Christine B. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); McCallum, R.W. [Ames Laboratory, Ames, IA 50011 (United States); McCall, Scott K. [Lawrence Livermore National Laboratory, Livermore, CA 94550 (United States); Kramer, M.J. [Ames Laboratory, Ames, IA 50011 (United States); Paranthaman, M. Parans [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

    2017-01-15

    Considerations for achieving high degree of alignment in polymer bonded permanent magnets are presented via the results of a study on in situ magnetic alignment of anisotropic Nd-Fe-B magnet powders. Contributions from effect of the alignment temperature, alignment magnetic field and the properties of the polymer on the hard magnetic properties of the bonded magnet were considered. The thermo-rheological properties of the polymer and the response of the magnet powders to the applied magnetic field indicate that hard magnetic properties were optimized at an alignment temperature just above the melting temperature of the EVA co-polymer. This agrees with an observed correlation between the change in magnetization due to improved magnetic alignment of the anisotropic powders and the change in viscosity of the binder. Manufacturing cost can be minimized by identifying optimum alignment temperatures and magnetic field strengths. - Highlights: • Optimum alignment of anisotropic magnet powders can enable high performance bonded magnets. • The viscoelastic state of polymer binders determines the dominating coercivity mechanism. • The minimum deviation in coercivity and remanence, with magnetic field, can occur at different temperatures. • Melting characteristics of polymer binders and the change in magnetization during alignment can be correlated.

  12. Effect of Fe-Mn addition on microstructure and magnetic properties of NdFeB magnetic powders

    Science.gov (United States)

    Kurniawan, C.; Purba, A. S.; Setiadi, E. A.; Simbolon, S.; Warman, A.; Sebayang, P.

    2018-03-01

    In this paper, the effect of Fe-Mn alloy addition on microstructures and magnetic properties of NdFeB magnetic powders was investigated. Varied Fe-Mn compositions of 1, 5, and 10 wt% were mixed with commercial NdFeB type MQA powders for 15 minutes using shaker mill. The characterizations were performed by powder density, PSA, XRD, SEM, and VSM. The Fe-Mn addition increased the powder density of NdFeB/Fe-Mn powders. On the other side, particle size distribution slightly decreased as the Fe-Mn composition increases. Magnetic properties of NdFeB/Fe-Mn powders changed with the increasing of Fe-Mn content. SEM analysis showed the particle size of NdFeB/Fe-Mn powder was smaller as the Fe-Mn composition increases. It showed that NdFeB/Fe-Mn particles have different size and shape for NdFeB and Fe-Mn particles separately. The optimum magnetic properties of NdFeB/Fe-Mn powder was achieved on the 5 wt% Fe-Mn composition with remanence M r = 49.45 emu/g, coercivity H c = 2.201 kOe, and energy product, BH max = 2.15 MGOe.

  13. Hydrogen Decrepitation Press-Less Process Recycling of NdFeB sintered magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered...

  14. Prediction of particle orientation in simple upsetting process of NdFeB magnets

    International Nuclear Information System (INIS)

    Chang, Chao-Cheng; Hsiao, Po-Jen; You, Jr-Shiang; Chen, Yen-Ju; Chang, Can-Xun

    2013-01-01

    The magnetic properties of NdFeB magnets are strongly affected by crystallographic texture which is highly associated with particle orientation. This study proposed a method for predicting the particle orientation in the simple upsetting process of NdFeB magnets. The method is based on finite element simulation with flow net analysis. The magnets in a cylindrical form were compressed by two flat dies in a chamber filled with argon at 750°C. Three forming speeds were taken into account in order to obtain flow stress curves used in simulations. The micrographs of the cross sections of the deformed magnets show that the particle deformation significantly increases with the compression. The phenomenon was also predicted by the proposed method. Both simulated and experimental results show that the inhomogeneity of the texture of the NdFeB magnets can be increased by the simple upsetting process. The predicted particle orientations were in a good agreement with those examined in the deformed magnets. The proposed method for predicting particle orientations can also be used in other forming processes of NdFeB magnets

  15. Prediction of particle orientation in simple upsetting process of NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Chao-Cheng; Hsiao, Po-Jen [Department of Mold and Die Engineering, National Kaohsiung University of Applied Sciences, 415 Chien-Kung Road, Sanmin District, Kaohsiung 80778, Taiwan (China); You, Jr-Shiang; Chen, Yen-Ju; Chang, Can-Xun [Metal Forming Technology Section, Metal Processing R and D Department, Metal Industries Research and Development Centre, 1001 Kaonan Highway, Kaohsiung 81160, Taiwan (China)

    2013-12-16

    The magnetic properties of NdFeB magnets are strongly affected by crystallographic texture which is highly associated with particle orientation. This study proposed a method for predicting the particle orientation in the simple upsetting process of NdFeB magnets. The method is based on finite element simulation with flow net analysis. The magnets in a cylindrical form were compressed by two flat dies in a chamber filled with argon at 750°C. Three forming speeds were taken into account in order to obtain flow stress curves used in simulations. The micrographs of the cross sections of the deformed magnets show that the particle deformation significantly increases with the compression. The phenomenon was also predicted by the proposed method. Both simulated and experimental results show that the inhomogeneity of the texture of the NdFeB magnets can be increased by the simple upsetting process. The predicted particle orientations were in a good agreement with those examined in the deformed magnets. The proposed method for predicting particle orientations can also be used in other forming processes of NdFeB magnets.

  16. Magnetic and microstructural properties of thin NdFeB based films and nanostructures

    Energy Technology Data Exchange (ETDEWEB)

    Bommer, Lars; Goll, Dagmar [Max-Planck-Institut fuer Metallforschung, Stuttgart (Germany)

    2010-07-01

    The magnetic and microstructural properties of NdFeB and NdFeB/Fe thin films and nanostructures are presented. Samples with Cr buffer and protection layer (minimum thickness: d=50 nm) have been produced by ion beam sputtering at elevated temperatures (T{sub s}=700 C) using Al{sub 2}O{sub 3} and MgO(001) single crystal substrates. Films deposited on Al{sub 2}O{sub 3} substrates show c-axis growth in out-of-plane direction down to thicknesses of the NdFeB film of d=10 nm with coercivities up to {mu}{sub 0}H{sub c}=1 T. The texture of films deposited on MgO(001) substrates is less pronounced and films below d=20 nm show no hard magnetic behavior. For comparison, films were deposited at room temperature on Al{sub 2}O{sub 3} and MgO(001) followed by post-annealing in Ar atmosphere (T{sub pa}=525-650 C) leading to coercivities as high as {mu}{sub 0}H{sub c}=1.2 T but with isotropic behavior. By TEM images the grain structure of the NdFeB samples is studied. Bilayers of NdFeB (d=50 nm) and Fe (d=0-20 nm) show fully exchange coupled behavior. From the temperature dependence of the coercivity the microstructural parameters of all samples have been determined. Furthermore NdFeB periodical patterns were produced by means of electron beam lithography with dot sizes of 1000 nm and 500 nm, respectively.

  17. Production of NdFeB powders by HDDR from sintered magnets; Obtencao de pos de NdFeB por HDDR a partir de imas sinterizados

    Energy Technology Data Exchange (ETDEWEB)

    Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G. [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil). Lab. de Metalurgia e Materiais Ceramicos; Silva, B.F.A. da; Takiishi, H [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Campos, M.F. de [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil)

    2010-07-01

    The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd{sub 2}Fe{sub 14}B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

  18. Effects of Fe fine powders doping on hot deformed NdFeB magnets

    International Nuclear Information System (INIS)

    Lin, Min; Wang, Huijie; Zheng, Jingwu; Yan, Aru

    2015-01-01

    The composite NdFeB magnets with blending melt-spun flakes and Fe fine powders were prepared by the hot-pressed and hot-deformed route. Characterizations of the hot-deformed NdFeB magnets affected by the doped Fe powders were tested. The doped Fe powders decrease the hot-deformed pressure when the strain is between 15 and 50%. XRD patterns show that the doped Fe powders have little influence on the c-axis alignment of hot-deformed NdFeB magnets in the press direction. The B r and the (BH) max get improved when the doped Fe powders are less than 3 wt%. The doped Fe of hot-deformed NdFeB magnets exists in the elongated state and the spherical state surrounded by the Nd-rich phase. With the Fe fraction increasing, the potential of magnet moves to the positive direction and the diameter of the Nyquist arc becomes larger, which indicate that the corrosion resistance improved effectively. The bending strength was enhanced by the elongated α-Fe phase embedded in the matrix 2:14:1 phase. - Highlights: • The doped Fe powders have little influence on the c-axis alignment of magnets. • The elongated Fe powders are more than the spherical Fe powders in the magnets. • The corrosion resistance is improved effectively with the increasing Fe fraction. • The bending strength is enhanced by the elongated α-Fe phase embedded in the matrix

  19. Microstructure, texture, and magnetic properties of backward extruded NdFeB ring magnets

    International Nuclear Information System (INIS)

    Gruenberger, W.; Hinz, D.; Schlaefer, D.; Schultz, L.

    1996-01-01

    Radially-oriented NdFeB ring magnets have been prepared by backward extrusion of melt-spun material. The average remanence measured in the radial direction reaches values above 1.2 T. Due to the inhomogeneity of the deformation, the magnetic properties and X-ray diffraction patterns revealed a gradual improvement of the alignment from the outer shell to regions near the inner surface of the ring. (orig.)

  20. Trapped magnetic field in a (NdFeB)–(MgB{sub 2}) pair-type bulk magnet

    Energy Technology Data Exchange (ETDEWEB)

    Aldica, Gheorghe [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania); Burdusel, Mihail [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania); Faculty of Materials Science and Engineering, ‘‘Politehnica’’ University of Bucharest, Splaiul Independentei 316, 060042 Bucharest (Romania); Badica, Petre, E-mail: badica2003@yahoo.com [National Institute of Materials Physics, Atomistilor 105bis, 077125 Magurele, Ilfov (Romania)

    2014-10-15

    Highlights: • Dense MgB{sub 2} discs were obtained by ex-situ Spark Plasma Sintering. • A NdFeB–MgB{sub 2} pair-type bulk magnet was tested for different working conditions. • The polarity of the NdFeB permanent magnet influences macro flux jumps of MgB{sub 2}. • Trapped field of the pair was 2.45 T (20 K) and 3.3 T (12 K). - Abstract: Superconducting bulk discs, S, of 20 mm in diameter and 3.5 or 3.3 mm thickness of MgB{sub 2} (pristine or added with cubic BN, respectively) with density above 97% were prepared by Spark Plasma Sintering. Discs were combined in a pair-type sandwich-like arrangement with a permanent NdFeB axially magnetised magnet, PM (∼0.5 T). Measurement of the trapped field, B{sub tr}, with temperature, time, and the reduction rate of the applied magnetic field was performed using a Hall sensor positioned at the centre between the superconductor and the permanent magnet. It is shown that the permanent magnet with certain polarity favors higher trapped field of the superconductor owing to suppression of flux jumps specific for high density MgB{sub 2} samples. The B{sub tr} of the PM–S pair was 2.45 T (20 K) and 3.3 T (12 K)

  1. Trapped magnetic field in a (NdFeB)–(MgB2) pair-type bulk magnet

    International Nuclear Information System (INIS)

    Aldica, Gheorghe; Burdusel, Mihail; Badica, Petre

    2014-01-01

    Highlights: • Dense MgB 2 discs were obtained by ex-situ Spark Plasma Sintering. • A NdFeB–MgB 2 pair-type bulk magnet was tested for different working conditions. • The polarity of the NdFeB permanent magnet influences macro flux jumps of MgB 2 . • Trapped field of the pair was 2.45 T (20 K) and 3.3 T (12 K). - Abstract: Superconducting bulk discs, S, of 20 mm in diameter and 3.5 or 3.3 mm thickness of MgB 2 (pristine or added with cubic BN, respectively) with density above 97% were prepared by Spark Plasma Sintering. Discs were combined in a pair-type sandwich-like arrangement with a permanent NdFeB axially magnetised magnet, PM (∼0.5 T). Measurement of the trapped field, B tr , with temperature, time, and the reduction rate of the applied magnetic field was performed using a Hall sensor positioned at the centre between the superconductor and the permanent magnet. It is shown that the permanent magnet with certain polarity favors higher trapped field of the superconductor owing to suppression of flux jumps specific for high density MgB 2 samples. The B tr of the PM–S pair was 2.45 T (20 K) and 3.3 T (12 K)

  2. A characterisation of the magnetically induced movement of NdFeB-particles in magnetorheological elastomers

    Science.gov (United States)

    Schümann, M.; Borin, D. Y.; Huang, S.; Auernhammer, G. K.; Müller, R.; Odenbach, S.

    2017-09-01

    Magnetorheological elastomers are a type of smart hybrid material where elastic properties of a soft elastomer matrix are combined with magnetic properties of magnetic micro particles. This combination leads to a complex interplay of magnetic and elastic phenomena, of which the magnetorheological effect is the best described. In this paper, magnetically hard NdFeB-particles were used to obtain remanent magnetic properties. X-ray microtomography has been utilised to analyse the particle movement induced by magnetic fields. A particle tracking was performed; thus, it was possible to characterise the movement of individual particles. Beyond that, a comprehensive analysis of the orientation of all particles was performed at different states of magnetisation and global particle arrangements. For the first time, this method was successfully applied to a magnetorheological material with a technically relevant amount of magnetic NdFeB-particles. A significant impact of the magnetic field on the rotation and translation of the particles was shown.

  3. Preparation and properties of isotropic Nd-Fe-B bonded magnets with sodium silicate binder

    Energy Technology Data Exchange (ETDEWEB)

    Liu, W.Q.; Hu, R.J.; Yue, M., E-mail: yueming@bjut.edu.cn; Yin, Y.X.; Zhang, D.T.

    2017-08-01

    Graphical abstract: To improve the working temperature of bonded Nd-Fe-B magnets, the heat-resistant binder, sodium silicate, was used to prepare new type bonded Nd-Fe-B magnets. The three-dimensional Si-O-Si structure formed in the curing process has excellent strength; it can ensure that the bonded magnets have a certain shape and usable magnetic properties when working at 200 °C. - Highlights: • Sodium silicate enables bonded Nd-Fe-B magnets to be used for higher operation temperatures. • The sodium silicate bonded magnets exhibit usable maximum energy product of 4.057 MGOe at 200 °C. • The compressive strength of sodium silicate bonded magnets is twice bigger than that of epoxy resin bonded magnets. - Abstract: In present study, sodium silicate, a kind of heat-resistant binder, was used to prepare bonded Nd-Fe-B magnets with improved thermal stability and mechanical strength. Effect of curing temperature and curing time of the new binder to the magnetic properties, microstructure, and mechanical strength of the magnets was systematically investigated. Fracture surface morphology observation show that sodium silicate in bonded magnets could completely be cured at 175 °C for 40 min, and the magnets prepared under this condition exhibit optimal properties. They exhibit usable magnetic properties of B{sub r} of 4.66 kGs, H{sub cj} of 4.84 kOe, and (BH){sub max} of 4.06 MGOe at 200 °C. Moreover, the magnets possess high compressive strength of 63 MPa.

  4. Enhancement in (BHmax of PLD-made isotropic Nd-Fe-B thick film magnets deposited on Si substrates

    Directory of Open Access Journals (Sweden)

    M. Nakano

    2017-05-01

    Full Text Available Increase in Nd contents of a PLD-made isotropic Nd-Fe-B thick-film magnet enabled us to enhance the thickness of the film magnet deposited on a Si substrate because the linear expansion coefficient of Nd is an intermediate value between Nd2Fe14B and Si. The large amount of Nd, however, degraded the residual magnetic polarization and (BHmax. In the study, we reduced the Nd contents of each Nd-Fe-B film by inserting a Nd or a Nd-rich Nd-Fe-B buffer layer between a Nd-Fe-B film and a Si substrate in order to suppress the mechanical destruction together with the improvement in magnetic properties. It was found that the mechanical property of a Nd-Fe-B film comprising the Nd-Fe-B buffer layer in the thickness range from 10 to 60 μm was superior than that of a sample with the Nd buffer layer. Resultantly, an average (BHmax value of Nd-Fe-B films with each Nd-Fe-B buffer layer deposited on Si substrates could be enhanced by approximately 15 kJ/m3 compared to that of non-buffer-layered films.

  5. The production and characterization of Ptfe bonded Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Mokal, B.; Williams, A.J.; Hay, J.N.; Harris, I.R.

    1996-01-01

    A study of the processing and characteristics of PTFE bonded Nd Fe B magnets has been carried out. PTFE was used because of its low coefficient of friction, thus enabling its flow between the particles of Nd Fe B powder. PTFE also increases the resistance to corrosion of the magnet. In these investigations, the production of bonded magnets by cold compaction and by hot processing (HP) of MQ powders using PTFE as the binder was investigated . Magnetic, microstructural, and mechanical properties were investigated and are presented together with a correlation with the different processing techniques used. The corrosion behaviour of the hot pressed magnets was also investigated. These studies could lead to the development of simpler and more effective processing routes for the production of bonded magnets. (author)

  6. On the angular dependence of the coercivity of NdFeB hard magnets

    International Nuclear Information System (INIS)

    Jahn, L.; Christoph, V.; Pastuschenko, J.S.

    1989-01-01

    In order to test the model assumptions on hard magnetic properties of sintered NdFeB magnets, a comparison of the measured and calculated values of the magnetization and remanence coercivities H C and H R , respectively, as a function of the angle between texture axis and external field θ in Nd 16 Fe 76 B 8 and (Nd 0.9 Tb 0.1 ) 16 Fe 76 B 8 is given and explained qualitatively

  7. NdFeB magnets with zero temperature coefficient of induction

    International Nuclear Information System (INIS)

    Ma, B.M.; Narasimhan, K.S.V.L.; Hurt, J.C.

    1986-01-01

    Temperature compensation for the induction of NdFeB type magnets has been investigated. A computer assisted alloy selection method was adopted to identify composition of zero temperature coefficient of induction over -50 to 200 0 C. Selected alloys were processed into magnet by the conventional powder metallurgy method. The experimental temperature coefficient on the sintered magnet correlated with the prediction satisfactory. Holmium is an essential ingredient required for temperature compensation of NdFeB magnets. A magnet, (Nd/sub 0.23/Ho/sub 0.64/Dy/sub 0.13/)/sub 15/Fe/sub 79/B/sub 6/ with B/sub r/ of 7,700 Gauss, H/sub c/ of 7,700 Oe, H/sub ci/ of 20,600 Oe, Bh/sub max/ of 14.8 MGOe and temperature coefficient of -0.029% per 0 C over -50 to +150 was obtained

  8. The Pulse Thermal Processing of NdFeB-Based Nanocomposite Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Z. Q. [University of Texas; Wang, Z. L. [Georgia Institute of Technology; Liu, J. P. [University of Texas; Kadolkar, Puja [ORNL; Ott, Ronald D [ORNL

    2006-01-01

    Pulse-thermal processing (PTP) based on high-density plasma arc lamp technology has been utilized to crystallize melt-spun NdFeB-based amorphous ribbons to form magnetic nanocomposites consisting of Nd{sub 2}Fe{sub 14}B and {alpha}-Fe phases. After applying suitable pulses, the NdFeB-based ribbons were developed with hard magnetic properties. The highest coercivity can be obtained for ribbons with a thickness of 40 {micro}m after PTP treatments consisting of a 400 A pulse for 0.25 s for ten times. The correlation between PTP parameters and magnetic properties indicates that PTP is an effective approach to control the structure and properties of nanostructured magnetic materials.

  9. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    Science.gov (United States)

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-07-01

    The goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers of bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4-6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed "green" part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. This study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.

  10. Corrosion protection of a commercial NdFeB magnet by phosphating

    Energy Technology Data Exchange (ETDEWEB)

    Saliba-Silva, A.M.; Costa, I. [IPEN, Inst. de Pesquisas Energeticas e Nucleares, Cidade Univ., Sao Paulo, SP (Brazil)

    2001-07-01

    NdFeB magnets are susceptible to corrosion in normal working environments and are therefore protected against corrosion with coatings of epoxies, electrodeposited nickel, etc. Eventual failure of these coatings expose the surface of the magnet to corrosion. Hence, protection of magnets prior to the application of coatings is one way of overcoming the corrosion problems associated with coating failures. Phosphating is a well known process to protect carbon steels and other ferrous alloys in general, and is often used as a pretreatment before the application of coatings. This study reports the experimental work carried out to obtain a corrosion inhibiting layer directly on NdFeB magnet surfaces, that is also structurally coherent with the substrate. The electrochemical characteristics of the surface layer on the bare magnet surface, obtained by immersion in a solution of 0.15 M NaH{sub 2}PO{sub 4} and acidified with H{sub 2}SO{sub 4}, was determined. The corrosion resistance of the layer was tested in a solution of 1%(wt) NaCl plus 5 mM H{sub 2}SO{sub 4} with pH of 2.9, by electrochemical impedance spectroscopy (EIS) and cyclic polarization tests. The results indicated that NdFeB magnets can be protected in fairly aggressive media by a phosphate layer. Anodic polarization measurements indicated breakdown of the phosphate layer and corrosion of the magnet, only at an overpotential of approximately 400 mV. (orig.)

  11. Hybrid Nd-Fe-B/barium ferrite magnetic materials with epoxy matrix

    Directory of Open Access Journals (Sweden)

    Stajčić Aleksandar P.

    2012-01-01

    Full Text Available Lately a great attention has been paid to the research of bonded hybrid composites with improved dynamic mechanical capacities capable of replacing bonded Nd-Fe-B magnetic materials, by using the cheaper (ferrite materials instead of the Nd-Fe-B powder while retaining the satisfying values of the maximal magnetic energy. The objective of this study is to assess how different contents of Nd-Fe-B and/or barium ferrite particles can affect morphological, dynamic mechanical and magnetic properties of bonded composite materials. The interactions between employed magnetic powders and the interactions between magnetic powders and polymer binder are considered. For the examination of the magnetic behaviour, a vibrating sample magnetometer (VSM is used. Different shapes and sizes of the obtained hysteresis loops are used for comparison and prediction of the polymer bonded materials properties. The homogeneous distribution of the magnetic particles in the polymer matrix is validated using the scanning electron microscope (SEM. The elastic and damping behaviour examined by the dynamic mechanical analysis (DMA show improved properties for hybrid composite materials.

  12. Production of NdFeB powders by HDDR from sintered magnets

    International Nuclear Information System (INIS)

    Janasi, S.R.; Rodrigues, D.; Landgraf, F.J.G.; Campos, M.F. de

    2010-01-01

    The production of NdFeB powders by the HDDR process from metallic alloys has been widely investigated. Different HD and DR conditions have been used to induce anisotropy and to improve the intrinsic coercivity of the obtained powders. The purpose of this study is to apply the HDDR process in the reprocessing of NdFeB sintered magnet scraps. There were investigated different processing conditions as temperature and time of desorption and recombination (DR). The results of X ray diffraction show the formation of the magnetic phase Nd 2 Fe 14 B in all the investigated conditions. Magnetic measurements by vibrating sample magnetometer indicate that powders with intrinsic coercivity up to 790 kA/m were obtained. (author)

  13. Effects of Fe fine powders doping on hot deformed NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Min, E-mail: linm@nimte.ac.cn [Ningbo Institute of Material Technology & Engineering Chinese Academy of Science, Ningbo 315201 (China); Wang, Huijie [Ningbo Jinji Strong Magnetic Material Company, Ningbo 315041 (China); Zheng, Jingwu [Zhejiang University of Technology, Hangzhou 310014 (China); Yan, Aru [Ningbo Institute of Material Technology & Engineering Chinese Academy of Science, Ningbo 315201 (China)

    2015-04-01

    The composite NdFeB magnets with blending melt-spun flakes and Fe fine powders were prepared by the hot-pressed and hot-deformed route. Characterizations of the hot-deformed NdFeB magnets affected by the doped Fe powders were tested. The doped Fe powders decrease the hot-deformed pressure when the strain is between 15 and 50%. XRD patterns show that the doped Fe powders have little influence on the c-axis alignment of hot-deformed NdFeB magnets in the press direction. The B{sub r} and the (BH){sub max} get improved when the doped Fe powders are less than 3 wt%. The doped Fe of hot-deformed NdFeB magnets exists in the elongated state and the spherical state surrounded by the Nd-rich phase. With the Fe fraction increasing, the potential of magnet moves to the positive direction and the diameter of the Nyquist arc becomes larger, which indicate that the corrosion resistance improved effectively. The bending strength was enhanced by the elongated α-Fe phase embedded in the matrix 2:14:1 phase. - Highlights: • The doped Fe powders have little influence on the c-axis alignment of magnets. • The elongated Fe powders are more than the spherical Fe powders in the magnets. • The corrosion resistance is improved effectively with the increasing Fe fraction. • The bending strength is enhanced by the elongated α-Fe phase embedded in the matrix.

  14. Development of a phosphating process for corrosion protection in NdFeB magnets

    International Nuclear Information System (INIS)

    Silva, Adonis Marcelo Saliba

    2001-01-01

    NdFeB magnets are important materials, which produce better energy efficiency in electrical devices, but they are rather vulnerable to corrosion. In this study, a phosphating treatment for protection against corrosion of NdFeB magnets has been investigated. Phosphating is generally used as a pretreatment in the application of protective coatings. This treatment increases the corrosion assistance in defective areas of the coating as well as improves the adhesion between coating and substrate. A commercial NdFeB magnet produced by powder metallurgy has been used and the effect of the following parameters on phosphating was studied: time of phosphating; pH of phosphating solution; anodic polarization and molybdate addition to the phosphating solution. The results showed a significant increase in the corrosion resistance of magnets phosphated in a solution concentrated between 10-20 g/L NaH 2 PO 4 , pH in the range of 3 to 4.6, acidulated preferably with H 3 PO 4 at room temperature (20±1) deg C. Conversion coatings formed at solutions of pH 3.8 showed better corrosion resistance. Phosphating times longer than 4 hours increased the magnet corrosion resistance 10 to 20 times. This resistance improves with higher immersion times. Anodic polarization of the magnet in the range 200-400 mV SCE accelerated phosphating. Results indicated that molybdate interacts preferentially with Nd rich phase of the magnet. In addition to the newly developed technology in this work for NdFeB corrosion protection, two methodologies have been introduced to facilitate electrochemical analyses: selection of samples of similar electrochemical behavior, based on the current density after 200s of constant anodic polarization; and evaluation of the corrosion protection provided by conversion coatings by monitoring of gas evolution during corrosion in acid solution. (author)

  15. A preliminary electron backscattered diffraction study of sintered NdFeB-type magnets.

    Science.gov (United States)

    Lillywhite, S J; Williams, A J; Davies, B E; Harris, I R

    2002-03-01

    This paper reports, for the first time, the use of electron backscattered diffraction (EBSD) to study orientation in sintered NdFeB type magnets. The magnetic properties of NdFeB magnets are greatly improved if a strong crystallographic texture is firstly achieved, namely, the direction of the c-axis is along the direction of magnetization. A systematic survey of sample preparation techniques showed that samples that were mechanically polished and then etched gave the most reliable EBSD data. Analyses were made using both fully automated EBSD scans and by EBSD measurements taken after manual movement of the beam. The EBSD results are presented as secondary electron SEM micrographs, orientation images and 001 pole figures. For the selection of grains investigated, the deviation of the c-axis was shown to be between 10 degrees and 30 degrees from the ideal [001]//magnetization direction. It is demonstrated that EBSD is a valuable tool for characterizing the microstructure and texture relationships and for assessing the performance of the processing routes of NdFeB magnets.

  16. Magnetic viscosity, susceptibility and fluctuation fields in sintered NdFeB

    International Nuclear Information System (INIS)

    Tomka, G.J.; Bissell, P.R.; O'Grady, K.; Chantrell, R.W.

    1990-01-01

    Magnetic viscosity and irreversible susceptibility of a sample of anisotropic sintered NdFeB have been measured using a vibrating sample magnetometer. The fluctuation field as a function of local field is found to decrease with increasing demagnetizing field with a dip at the coercivity. This behavior is compared with an existing computer model based on a non-interacting system of fine, uniaxial, randomly oriented particles

  17. Coercivity of Nd-Fe-B hot-deformed magnets produced by the spark plasma sintering method

    Directory of Open Access Journals (Sweden)

    Tetsuji Saito

    2017-05-01

    Full Text Available The effects of Nd-Cu alloy powder addition on the microstructures and magnetic properties of Nd-Fe-B hot-deformed magnets produced by the spark plasma sintering (SPS method were investigated. The addition of a small amount of Nd-Cu alloy powder, up to 2%, significantly increased the coercivity of the Nd-Fe-B hot-deformed magnets without deteriorating the crystallographic alignment of the Nd2Fe14B phase. The Nd-Fe-B hot-deformed magnet with 2% Nd-Cu alloy powder had the same remanence value as the Nd-Fe-B hot-deformed magnet without Nd-Cu alloy powder addition, but the magnet with 2% Nd-Cu alloy powder exhibited higher coercivity and a higher maximum energy product than the magnet without Nd-Cu alloy powder addition.

  18. A comparative study of magnetoresistance and magnetic structure in recycled vs. virgin NdFeB-type sintered magnets

    Science.gov (United States)

    Shen, Shida; Tsoi, Maxim; Prosperi, Davide; Tudor, Catalina O.; Dove, Stephen K.; Bevan, Alex I.; Furlan, Gojmir; Zakotnik, Miha

    2017-11-01

    Recycled NdFeB magnets are emerging as a viable alternative to virgin NdFeB, because of lower production costs and environmental impacts. Recycled NdFeB magnets produced via the recently reported magnet-to-magnet (m2 m™) recycling process display unanticipated enhancements of magnetic and physical properties that may arise because of their unique microstructure. In the present study, we compare electrical transport and magnetic properties of these recycled magnets (Grade: N42SH, Br = 1289 mT, Hcj = 1876 kA/m, BHmax = 323.4 kJ/m3, Dy content = 4.0 wt%) with an equivalent grade of commercial NdFeB magnet produced from virgin material by conventional techniques (Grade: N42SH, Br = 1215 mT, Hcj = 1943 kA/m, BHmax = 285.0 kJ/m3, with Dy content = 4.6 wt%). Atomic force microscopy (AFM) and magnetic force microscopy (MFM) analyses revealed very similar surface morphology and magnetic structure for the virgin and recycled samples. However, bulk electrical transport measurements demonstrated a 27% enhancement in the resistivity of the recycled magnets. This suggests that the electrical properties of NdFeB alloys are enhanced during Grain Boundary Engineering™ (GBE™). Moreover, point-contact measurements, used to probe the electrical transport properties on the microscopic scale, found similar results to those of the bulk measurements.

  19. Magnetic properties of ND Rich Melt-Spun ND-FE-B alloy

    Directory of Open Access Journals (Sweden)

    Grujić Aleksandar

    2005-01-01

    Full Text Available As a part of these experimental investigations of melt-spun Nd-Fe-B alloy with Nd rich content in relation to Nd2Fe14B prepared by rapid quenching process for optimally selected cooling rate and heat treatment, the influence of the chosen chemical composition on magnetic properties was observed. The results of X-ray diffraction, Mössbauer spectroscopy phase analysis and magnetic measurement of investigated melt-spun Nd14.5Fe78.5B7 alloy are presented to bring some new information concerning the relation between their structure and magnetic properties.

  20. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Xia, M., E-mail: maxi@dtu.dk [Department of Energy Conversion and Storage, DTU Risø Campus, Technical University of Denmark, Roskilde (Denmark); Abrahamsen, A.B. [Department of Wind Energy, DTU Risø campus, Technical University of Denmark, Roskilde (Denmark); Bahl, C.R.H. [Department of Energy Conversion and Storage, DTU Risø Campus, Technical University of Denmark, Roskilde (Denmark); Veluri, B.; Søegaard, A.I. [Grundfos A/S, DK-8850 Bjerringbro (Denmark); Bøjsøe, P. [Holm Magnetics APS, 2800 Kongens Lyngby (Denmark); Millot, S. [FJ Industries A/S, 5863 Ferritslev (Denmark)

    2017-01-15

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 10{sup 4} ppm and 4·10{sup 4} ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small. - Highlights: • It is found that the carbon from graphite crucibles will not influence the NdFeB. • The carbon from heptane mixed with NdFeB powder will react with the NdFeB, which breaks the magnetic properties of NdFeB. • Pressless process works well with graphite crucibles, without worrying that carbon has damage on magnets.

  1. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    International Nuclear Information System (INIS)

    Xia, M.; Abrahamsen, A.B.; Bahl, C.R.H.; Veluri, B.; Søegaard, A.I.; Bøjsøe, P.; Millot, S.

    2017-01-01

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 10 4 ppm and 4·10 4 ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small. - Highlights: • It is found that the carbon from graphite crucibles will not influence the NdFeB. • The carbon from heptane mixed with NdFeB powder will react with the NdFeB, which breaks the magnetic properties of NdFeB. • Pressless process works well with graphite crucibles, without worrying that carbon has damage on magnets.

  2. Hydrogen Decrepitation Press-Less Process recycling of NdFeB sintered magnets

    Science.gov (United States)

    Xia, Manlong; Abrahamsen, Asger B.; Bahl, Christian R. H.; Veluri, Badrinath; Søegaard, Allan I.; Bøjsøe, Poul

    2017-11-01

    A Hydrogen Decrepitation Press-Less Process (HD-PLP) recycling method for recycling of anisotropic NdFeB magnets is demonstrated. The method combines hydrogen decrepitation (HD) disintegration of the initial magnet, powder sieving and the Press-Less Process (PLP), where hydride powder is sintered in a graphite mold. Coercivities up to 534 kA/m were obtained in porous samples based on powder size d 100 μm. The coercivity reached Hci = 957 kA/m being 86% of the original N48M material without addition of rare earth elements.

  3. Effect of molybdate on phosphating of Nd-Fe-B magnets for corrosion protection

    Directory of Open Access Journals (Sweden)

    Adonis Marcelo Saliba-Silva

    2005-06-01

    Full Text Available Nd-Fe-B magnets are highly susceptible to corrosion and need protection against environment attack. The use of organic coatings is one of the main methods of corrosion protection of these materials. Data related to the effect of conversion coatings, such as phosphating, on corrosion performance of these magnets is still scarce. Studies about the effect of phosphating on the corrosion resistance of a commercial Nd-Fe-B sintered magnet indicated that it increases the corrosion resistance of these magnets, compared to non-phosphated magnets. In this study, the solution chemistry of a phosphating bath was altered with the addition of molybdate and its effect on the corrosion resistance of magnets investigated. Sintered magnet specimens were phosphated in solutions of 10 g/L NaH2PO4 (pH 3.8, either with or without molybdate [10-3 M MoO4(2-], to improve their corrosion resistance. The effect of phosphating time was also evaluated, and specimens were phosphated for 4 and 18 hours. To evaluate the corrosion performance of phosphated and unphosphated specimens, a corrosion test based on monitoring hydrogen evolution on the surface of the magnets was used. This technique revealed that the addition of molybdate to the phosphating solution improved the corrosion resistance of the magnets phosphated by immersion for short periods but had no beneficial effect if phosphated by immersion for longer periods.

  4. Magnetic properties and magnetization reversal mechanism of Nd-Fe-B nanoparticles synthesized by a sol-gel method

    Science.gov (United States)

    Rahimi, Hamed; Ghasemi, Ali; Mozaffarinia, Reza; Tavoosi, Majid

    2017-12-01

    Nd-Fe-B oxide powders with various pH were prepared using chloride and nitrate precursors including NdCl3·6H2O, FeCl3·6H2O, H3BO3, Nd2O3, Fe(NO3)3·9H2O, HNO3, citric acid (CA), ethylene glycol (EG) by Pechini type sol-gel method. The pH of chloride and nitrate base sols were 0 and 2.2, respectively. Mixed oxide powders were obtained by calcination and annealing the gels. These oxides by using a reduction-diffusion process under high vacuum and employing CaH2 as reducing agent at 800 °C were hated to prepare Nd2Fe14B nanoparticles. The role of pH on phase, morphologies, microstructure, and magnetic properties of the powders were investigated. The results show that with a decrease in pH, the average particle size and coercivity of Nd-Fe-B oxide powders were decreased and increased, respectively. Nd2Fe14B nanoparticles were formed successfully after reduction process. The average particle size of reduction treated products were 30 and 65 nm for powders which made of chloride and nitrate base metal salts, respectively. Final powders which made of chloride and nitrate base metal salts had a saturation magnetization of 127.7 emu/g and 122.8 emu/g while the coercivity of samples were 3.32 kOe and 1.82 kOe, respectively. The experimental results in the angular dependence of coercivity indicated that the normalized coercivity of the permanent magnets Hc(θ)/Hc(0) obeys the 1/cosθ law and intermediate between the 1/cosθ law and Stoner-Wohlfarth formula for different Nd2Fe14B magnets which made of nitrate and chloride base metal salts, respectively. Also, the results show that different Nd2Fe14B magnets which made of nitrate and chloride base metal salts had the maximum energy product of 5 and 16 MGOe, respectively. The Henkel plot showed that magnetic phases in synthesized NdFeB magnets which made of chloride and nitrate base metal salts were coupled by exchange and dipolar interactions, respectively. Different average particle size, morphology and microstructure were

  5. Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Martins, Emerson Alves

    2009-01-01

    Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase (ψ). Treatment with silane, cerium, sam, Cr 6 + , tricationic phosphate followed by bath of chromium trioxide and in NaH 2 PO 4 solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH 2 PO 4 solution for 24 hours pH=3.8 was the

  6. The demagnetising factors for bonded neodymium iron boron (NdFeB) magnets

    International Nuclear Information System (INIS)

    Wang, Z.

    2000-10-01

    Both analytical and computational methods have been, for the first time, employed to study the demagnetising factors for bonded magnets. The demagnetising factors for bonded NdFeB magnets are dependent on the external shape of the bonded magnet, the shapes of magnetic particles, the magnetic loading percentage and the distributions of magnetic particles. Particularly, it has been shown that the demagnetising factor along the length of an infinitely long bonded magnet is not equal to zero but that it also depends on the shapes of the magnetic particles, magnetic loading percentage and the distribution of magnetic particles. However, the sum of the demagnetising factors along the x, y and z directions is, as expected, unity for all bonded magnets. The demagnetising factor for a fully dense magnet, which is dependent only on the external shape of the magnet, can be considered as a special case of bonded magnets in which the magnetic loading is 100%. Simplified formulae for calculating the demagnetising factors for simple shaped magnets such as cuboid, cylindroid and ellipsoid shapes were obtained and the values are in reasonable agreement with precise analytical solutions. A Lorentz ''sphere'' concept has, for the first time, been employed to calculate the demagnetising factors for hollow magnets and bonded NdFeB magnets. The simplified formulae for hollow magnets and bonded magnets were derived. Computer programmes based on the basic energy method were developed and employed to calculate the demagnetising factors for bonded magnet models, such as a one-dimensional NdFeB ribbon array, two-dimensional bonded magnets and three-dimensional bonded magnets. A finite difference method and a finite element method have been, for the first time, employed to calculate the demagnetising factors for two-dimensional bonded magnet models and the results are comparable with those obtained using the basic energy method. Procedures for calculating demagnetising curves (J vs H) for

  7. Observation of spin-wave dispersion in Nd-Fe-B magnets using neutron Brillouin scattering

    International Nuclear Information System (INIS)

    Ono, K.; Inami, N.; Saito, K.; Takeichi, Y.; Kawana, D.; Yokoo, T.; Itoh, S.; Yano, M.; Shoji, T.; Manabe, A.; Kato, A.; Kaneko, Y.

    2014-01-01

    The low-energy spin-wave dispersion in polycrystalline Nd-Fe-B magnets was observed using neutron Brillouin scattering (NBS). Low-energy spin-wave excitations for the lowest acoustic spin-wave mode were clearly observed. From the spin-wave dispersion, we were able to determine the spin-wave stiffness constant D sw (100.0 ± 4.9 meV.Å 2 ) and the exchange stiffness constant A (6.6 ± 0.3 pJ/m)

  8. Microstructure evolution of hot-deformed Nd-Fe-B anisotropic magnets

    Energy Technology Data Exchange (ETDEWEB)

    Liu, J., E-mail: liu.jun@nims.go.jp; Hono, K. [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8577 (Japan); Sepehri-Amin, H.; Ohkubo, T. [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Hioki, K.; Hattori, A. [Daido Steel Co. Ltd., Nagoya 457-8545 (Japan)

    2014-05-07

    The microstructural evolution of hot-deformed Nd-Fe-B magnets in each stage of hot-deformation process was studied using transmission electron microscopy and three dimensional atom probe (3DAP). The anisotropic growth of initially isotropic grains in rapidly solidified alloy occurs by annealing without pressing. 3DAP analyses showed a higher concentration of rare-earth elements in the intergranular phase parallel to the flat surface of platelet shaped Nd{sub 2}Fe{sub 14}B grains compared to that in the intergranular phase at the side of platelets.

  9. Study of Nd-Fe-B alloys with nonstoichiometric Nd content in optimal magnetic state

    Directory of Open Access Journals (Sweden)

    Ćosović V.

    2009-01-01

    Full Text Available Characterization of two rapid-quenched Nd-Fe-B alloys with nonstoichiometric Nd content in the optimized magnetic state was carried out using the X-ray diffractometry (XRD, 57Fe Mössbauer spectroscopic phase analysis (MS, electron microscopy (TEM, high resolution TEM (HREM and Superconducting Quantum Interference Device (SQUID magnetometer. The experimental results demonstrate the fundamental difference in the structure and magnetic properties of the two investigated alloys in the optimized magnetic state. The Nd-Fe-B alloy with the reduced Nd content (Nd4.5Fe77B18.5 was found to have the nanocomposite structure of Fe3B/Nd2Fe14B and partly α-Fe/Nd2Fe14B, with mean grain size below 30 nm. On the other side, the overstoichiometric Nd14Fe79B7 alloy has almost a monophase structure with the dominant content of the hard magnetic phase Nd2Fe14B (up to 95 wt. % and a mean crystallite size about 60 nm, as determined by XRD and TEM analysis. The results of magnetic measurements on SQUID magnetometer also suggest the nanocomposite structure of the Nd-low alloy and nanocrystalline decoupled structure of the Nd-rich alloy after the optimal heat treatment.

  10. Barkhausen jumps and magnetic viscosity in NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    LoBue, M. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy)]. E-mail: lobue@ien.it; Basso, V. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Beatrice, G. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Bertotti, C. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Durin, G. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy); Sasso, C.P. [Instituto Elettrotecnico Nazionale Galileo Ferraris, Strada delle Cacce 91, 10135 Torino (Italy)

    2005-04-15

    We present the analysis of Barkhausen noise measured on a Nd-Fe-B sintered sample during viscosity experiments at constant applied field H. The measured jump sizes give direct evidence that the dominant magnetization process is the reversal of a single or of a small group of grains. The Barkhausen noise average amplitude allows to evaluate the viscosity coefficient S and the related activation volume v{sub a}. We found v{sub a}{sup 1/3} {approx} 6nm which is comparable to the domain wall width, in agreement with previous interpretations. The Barkhausen jump sizes show a power-law distribution independent of the time elapsed from the beginning of the relaxation. This fact validates the interpretation of the observed relaxations as due to thermal activation over a distribution of energy barriers.

  11. Barkhausen jumps and magnetic viscosity in NdFeB magnets

    International Nuclear Information System (INIS)

    LoBue, M.; Basso, V.; Beatrice, G.; Bertotti, C.; Durin, G.; Sasso, C.P.

    2005-01-01

    We present the analysis of Barkhausen noise measured on a Nd-Fe-B sintered sample during viscosity experiments at constant applied field H. The measured jump sizes give direct evidence that the dominant magnetization process is the reversal of a single or of a small group of grains. The Barkhausen noise average amplitude allows to evaluate the viscosity coefficient S and the related activation volume v a . We found v a 1/3 ∼ 6nm which is comparable to the domain wall width, in agreement with previous interpretations. The Barkhausen jump sizes show a power-law distribution independent of the time elapsed from the beginning of the relaxation. This fact validates the interpretation of the observed relaxations as due to thermal activation over a distribution of energy barriers

  12. Magnetization reversal in textured NdFeB-Fe composites observed by domain imaging

    Energy Technology Data Exchange (ETDEWEB)

    Thielsch, Juliane, E-mail: j.thielsch@ifw-dresden.d [IFW Dresden, Institute for Metallic Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); Hinz, Dietrich; Schultz, Ludwig; Gutfleisch, Oliver [IFW Dresden, Institute for Metallic Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany)

    2010-10-15

    Textured composite samples consisting of Nd{sub 13.6}Fe{sub 73.6}Ga{sub 0.6}Co{sub 6.6}B{sub 5.6} (MQU-F{sup TM}) and micron-sized Fe particles with weight ratios from 100:0 to 70:30 have been prepared by hot deformation. Microstructure studies revealed a layered structure of both phases with the layer normal parallel to the pressing direction. Magnetic measurements showed single-phase hysteresis curves for all samples when measured along the pressing direction, which is also the easy axis of magnetization. Coercivity decreased drastically from 1.32 T for pure NdFeB samples to 0.154 T for a sample with 30 wt% Fe. Magneto-optical Kerr microscopy with a digitally enhanced imaging technique has been used to examine the evolution of magnetic domains in the hard and soft phase during demagnetizing a sample consisting of 70 wt% NdFeB and 30 wt% Fe. It is shown that demagnetization takes place via domain rearrangements within the soft phase, which lead to and support the nucleation of reversed interaction domains at phase boundaries. Also nucleation of interaction domains within the hard magnetic phase could be revealed.

  13. Nd composition dependence of microstructure and magnetic properties for gradient sputtered NdFeB films

    Energy Technology Data Exchange (ETDEWEB)

    Li Shandong [Department of Physics, Fujian Normal University, Fuzhou 350007 (China)], E-mail: dylsd007@yahoo.com.cn; Wang Dawei [Department of Physics, Fujian Normal University, Fuzhou 350007 (China); Fang Jianglin [Center for Materials Analysis, Nanjing University, Nanjing 210093 (China); Duh, J.-G. [Department of Materials Science and Engineering, National TsingHua Universtiy, Hsinchu, Taiwan (China); Wang Yinying; Wu Yizhi; Huang Junheng; Zheng Hongjun [Department of Physics, Fujian Normal University, Fuzhou 350007 (China)

    2008-08-15

    NdFeB films with Nd compositions varied from 13.34 to 24.30 at% were deposited by DC gradient sputtering using targets Nd{sub 12.5}Fe{sub 71.5}B{sub 16} and Nd. The hard magnetic properties, grain growth direction and magnetic domain structures were dramatically influenced by Nd composition. The samples with intermediate Nd concentrations exhibited optimal magnetic properties and microstructures, such as large squareness ratio over 0.9, large energy product up to 174 kJ/m{sup 3}, and vertical domain structure. However, the samples with higher and lower Nd compositions showed almost isotropic loops. (0 0 l) as main X-ray diffraction peaks in the optimal Nd composition region indicated most of Nd{sub 2}Fe{sub 14}B grains with c-axis perpendicular to the film plane, while NdFeB grains in other region are almost random growth. The good magnetic properties can be attributed to the vertical growth of Nd{sub 2}Fe{sub 14}B grains.

  14. Magnetization reversal in textured NdFeB-Fe composites observed by domain imaging

    International Nuclear Information System (INIS)

    Thielsch, Juliane; Hinz, Dietrich; Schultz, Ludwig; Gutfleisch, Oliver

    2010-01-01

    Textured composite samples consisting of Nd 13.6 Fe 73.6 Ga 0.6 Co 6.6 B 5.6 (MQU-F TM ) and micron-sized Fe particles with weight ratios from 100:0 to 70:30 have been prepared by hot deformation. Microstructure studies revealed a layered structure of both phases with the layer normal parallel to the pressing direction. Magnetic measurements showed single-phase hysteresis curves for all samples when measured along the pressing direction, which is also the easy axis of magnetization. Coercivity decreased drastically from 1.32 T for pure NdFeB samples to 0.154 T for a sample with 30 wt% Fe. Magneto-optical Kerr microscopy with a digitally enhanced imaging technique has been used to examine the evolution of magnetic domains in the hard and soft phase during demagnetizing a sample consisting of 70 wt% NdFeB and 30 wt% Fe. It is shown that demagnetization takes place via domain rearrangements within the soft phase, which lead to and support the nucleation of reversed interaction domains at phase boundaries. Also nucleation of interaction domains within the hard magnetic phase could be revealed.

  15. Influence of annealing temperature on the Dy diffusion process in NdFeB magnets

    Science.gov (United States)

    Hu, Sheng-qing; Peng, Kun; Chen, Hong

    2017-03-01

    Sintered NdFeB magnets were coated with a layer of Dy metal using electron beam evaporation method and then annealed at various temperatures to investigate the temperature dependence of Dy diffusion process in NdFeB magnets. A Dy-rich phase was observed along the grain boundaries after the grain boundary diffusion process, the diffusion coefficients of various temperatures were obtained, the diffusion coefficients of Dy along the grain boundaries at 800 °C and 900 °C were determined to be 9.8×10-8 cm2 s-1 and 2.4×10-7 cm2 s-1, respectively. The diffusion length depended on the annealing temperature and the maximum diffusion length of approximately 1.8 mm and 3.0 mm can be obtained after annealing at 800 °C and 900 °C for 8 h. Higher diffusion temperature results in the diffusion not only along the grain boundaries but also into grains and then decrease in magnetic properties. The optimum annealing conditions can be determined as 900 °C for 8 h. The coercivity was improved from 1040 kA/m to 1450 kA/m and its magnetization has no significant reduction after the grain boundary diffusion process at the optimum annealing conditions.

  16. Nd composition dependence of microstructure and magnetic properties for gradient sputtered NdFeB films

    International Nuclear Information System (INIS)

    Li Shandong; Wang Dawei; Fang Jianglin; Duh, J.-G.; Wang Yinying; Wu Yizhi; Huang Junheng; Zheng Hongjun

    2008-01-01

    NdFeB films with Nd compositions varied from 13.34 to 24.30 at% were deposited by DC gradient sputtering using targets Nd 12.5 Fe 71.5 B 16 and Nd. The hard magnetic properties, grain growth direction and magnetic domain structures were dramatically influenced by Nd composition. The samples with intermediate Nd concentrations exhibited optimal magnetic properties and microstructures, such as large squareness ratio over 0.9, large energy product up to 174 kJ/m 3 , and vertical domain structure. However, the samples with higher and lower Nd compositions showed almost isotropic loops. (0 0 l) as main X-ray diffraction peaks in the optimal Nd composition region indicated most of Nd 2 Fe 14 B grains with c-axis perpendicular to the film plane, while NdFeB grains in other region are almost random growth. The good magnetic properties can be attributed to the vertical growth of Nd 2 Fe 14 B grains

  17. Effects of buffer layer temperature on the magnetic properties of NdFeB thin film magnets

    International Nuclear Information System (INIS)

    Kim, Y.B.; Cho, S.H.; Kim, H.T.; Ryu, K.S.; Lee, S.H.; Lee, K.H.; Kapustin, G.A.

    2004-01-01

    Effects of the buffer layer temperature (T b ) on the magnetic properties and microstructure of [Mo/NdFeB/Mo]-type thin films have been investigated. The Mo-buffer layer with low T b is composed of fine grains while that with high T b has coarse grains. The subsequent NdFeB layer also grows with fine or coarse grains following the buffer layer structure. The NdFeB layer grown on a low T b buffer shows high coercivity and strong perpendicular anisotropy. The best magnetic properties of i H c =1.01 MA/m (12.7 kOe), B r =1.31 T (13.1 kG) and BH max =329 kJ/m 3 (41.4 MGOe) were obtained from the film with T b =400 deg. C

  18. Rare Earth Extraction from NdFeB Magnet Using a Closed-Loop Acid Process.

    Science.gov (United States)

    Kitagawa, Jiro; Uemura, Ryohei

    2017-08-14

    There is considerable interest in extraction of rare earth elements from NdFeB magnets to enable recycling of these elements. In practical extraction methods using wet processes, the acid waste solution discharge is a problem that must be resolved to reduce the environmental impact of the process. Here, we present an encouraging demonstration of rare earth element extraction from a NdFeB magnet using a closed-loop hydrochloric acid (HCl)-based process. The extraction method is based on corrosion of the magnet in a pretreatment stage and a subsequent ionic liquid technique for Fe extraction from the HCl solution. The rare earth elements are then precipitated using oxalic acid. Triple extraction has been conducted and the recovery ratio of the rare earth elements from the solution is approximately 50% for each extraction process, as compared to almost 100% recovery when using a one-shot extraction process without the ionic liquid but with sufficient oxalic acid. Despite its reduced extraction efficiency, the proposed method with its small number of procedures at almost room temperature is still highly advantageous in terms of both cost and environmental friendliness. This study represents an initial step towards realization of a closed-loop acid process for recycling of rare earth elements.

  19. Material Flow Analysis of NdFeB magnets for Denmark: A comprehensive waste flow sampling and analysis approach

    DEFF Research Database (Denmark)

    Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter

    2014-01-01

    Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key Rare Earth Elements (REEs) i.e. neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets allowing for consider......Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key Rare Earth Elements (REEs) i.e. neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets allowing...... for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, Material Flow Analysis (MFA) has been carried out to perform the detailed mapping...... of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global level by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products...

  20. Polydimethylsiloxane films doped with NdFeB powder: magnetic characterization and potential applications in biomedical engineering and microrobotics.

    Science.gov (United States)

    Iacovacci, V; Lucarini, G; Innocenti, C; Comisso, N; Dario, P; Ricotti, L; Menciassi, A

    2015-12-01

    This work reports the fabrication, magnetic characterization and controlled navigation of film-shaped microrobots consisting of a polydimethylsiloxane-NdFeB powder composite material. The fabrication process relies on spin-coating deposition, powder orientation and permanent magnetization. Films with different powder concentrations (10 %, 30 %, 50 % and 70 % w/w) were fabricated and characterized in terms of magnetic properties and magnetic navigation performances (by exploiting an electromagnet-based platform). Standardized data are provided, thus enabling the exploitation of these composite materials in a wide range of applications, from MEMS/microrobot development to biomedical systems. Finally, the possibility to microfabricate free-standing polymeric structures and the biocompatibility of the proposed composite materials is demonstrated.

  1. The effects of the addition of ferrite powder on magnetic properties of cold pressed Nd-Fe-B bonded magnets

    International Nuclear Information System (INIS)

    Rodrigues, D.; Landgraf, F.J.G.; Emura, M.

    1998-01-01

    This paper investigates the effects of strontium ferrite powder addition on magnetic properties of cold pressed isotropic NdFeB bonded magnets. Bonded magnets are polymer composites based on a mixture of a hard magnetic powder(s) and an organic component. This mixture can be processed as a traditional powder metallurgy material, i.e., cold pressed, or it can be processed like a thermoplastic material, i.e., by injection molding. The polymeric phase to a large extent determines the mechanical properties of this composite, while magnetic powder determines its magnetic properties. They are less expensive and easier to produce, especially in the case of high complexity parts. The mixture of ferrite and Nd-Fe-B to produce hybrid bonded magnets creates the possibility to produce magnets with properties and cost between Nd-Fe-B and ferrite magnets. The cold pressed NdFeB bonded magnets were manufactured here with melt spun flakes (MQPA) mixed with strontium ferrite powder and polyester resin. Eight different compositions, between 0 wt.% and 80 wt.% of ferrite, were investigated. The most important result analyzed was the shape of demagnetization curves and the values of coercivity and intrinsic coercivity. (orig.)

  2. Développement d'un procédé écologique pour le recyclage des aimants permanents Nd-Fe-B : voie hydrothermale, broyage.

    OpenAIRE

    Maât, Nicolas

    2017-01-01

    Rare earth supplying is a very current topic, linked to the rare earth crisis of 2010. « Urban mining » is a promising path for recycling rare earths included in waste daily generated by industralized countries. In this work, we focus on recycling Nd-Fe-B permanent magnets, because they are a very interesting deposit for Neodymium, but also for Dysprosium and Praseodymium. More precisely, permanent magnets included in hard disks drives have been considered. The objective of this work is to se...

  3. Material flow analysis of NdFeB magnets for Denmark: a comprehensive waste flow sampling and analysis approach.

    Science.gov (United States)

    Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter; Dall, Ole; Wenzel, Henrik

    2014-10-21

    Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key rare earth elements (REEs), i.e., neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets, allowing for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of a secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, material flow analysis (MFA) has been carried out to perform the detailed mapping of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global levels by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products representing 18 various product types. The results show that the current amount of neodymium and dysprosium in NdFeB magnets present in the Danish waste stream is only 3 and 0.2 Mg, respectively. However, this number is estimated to increase to 175 Mg of neodymium and 11.4 Mg of dysprosium by 2035. Nevertheless, efficient recovery of these elements from a very diverse electronic waste stream remains a logistic and economic challenge.

  4. Sulfur doping effect on microstructure and magnetic properties of Nd-Fe-B sintered magnets

    Science.gov (United States)

    Yang, Fang; Sui, Yan-li; Chen, Cun-guang; Ye, Si-Yang; Li, Ping; Guo, Zhi-meng; Paley, Vladislay; Volinsky, Alex A.

    2018-01-01

    In this paper, the effects of sulfur (S) doping on microstructure and magnetic properties of Nd-Fe-B sintered magnets were studied. With 0.2 wt% S doping, the melting point of the Nd-rich eutectic phases decreased from 1038 K to 1021 K. Clear and continuous grain boundary phases were also formed with smaller grain size. The average grain size was 7.83 μm, which was approximately 1.3 μm smaller than that of the undoped magnets. The coercivity enhancement was attributed to boundary microstructure modification and grain size optimization. The coercivity of the 0.2 wt% S-doped magnets increased from 15.54 kOe to 16.67 kOe, with slight changes of the remanence and the maximum magnetic energy production. The magnetic properties of the overdoped magnets deteriorated, due to the reduction in density and decrease of the volume fraction of the main phase. Globular S precipitates in the Nd-rich triple junctions were hexagonal Nd2O2S phase and tetragonal NdS2 phase. S addition allows reducing Dy usage in magnets with comparable magnetic properties.

  5. Rapid magnetic hardening by rapid thermal annealing in NdFeB-based nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Chu, K.-T.; Jin, Z Q; Chakka, Vamsi M; Liu, J P [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States)

    2005-11-21

    A systematic study of heat treatments and magnetic hardening of NdFeB-based melt-spun nanocomposite ribbons have been carried out. Comparison was made between samples treated by rapid thermal annealing and by conventional furnace annealing. Heating rates up to 200 K s{sup -1} were adopted in the rapid thermal processing. It was observed that magnetic hardening can be realized in an annealing time as short as 1 s. Coercivity of 10.2 kOe in the nanocomposites has been obtained by rapid thermal annealing for 1 s, and prolonged annealing did not give any increase in coercivity. Detailed results on the effects of annealing time, temperature and heating rate have been obtained. The dependence of magnetic properties on the annealing parameters has been investigated. Structural characterization revealed that there is a close correlation between magnetic hardening and nanostructured morphology. The coercivity mechanism was also studied by analysing the magnetization minor loops.

  6. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    DEFF Research Database (Denmark)

    Xia, Manlong; Abrahamsen, Asger Bech; Bahl, Christian

    2017-01-01

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon...

  7. Influence of Segmentation of Ring-Shaped NdFeB Magnets with Parallel Magnetization on Cylindrical Actuators

    Directory of Open Access Journals (Sweden)

    Paulo Roberto Eckert

    2014-07-01

    Full Text Available This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines.

  8. Influence of segmentation of ring-shaped NdFeB magnets with parallel magnetization on cylindrical actuators.

    Science.gov (United States)

    Eckert, Paulo Roberto; Goltz, Evandro Claiton; Flores Filho, Aly Ferreira

    2014-07-21

    This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines.

  9. Magnetic and structural properties of NdFeB thin film prepared by step annealing

    International Nuclear Information System (INIS)

    Serrona, Leo K.E.B.; Sugimura, A.; Fujisaki, R.; Okuda, T.; Adachi, N.; Ohsato, H.; Sakamoto, I.; Nakanishi, A.; Motokawa, M.

    2003-01-01

    The crystallization of the amorphous phase into the tetragonal Nd 2 Fe 14 B (PHI) phase and the corresponding changes in magnetic properties have been examined by step annealing experiment using a 2 μm thick NdFeB film sample. Microstructural and magnetic analysis indicate that the film was magnetically soft as deposited with the coercivity H ciperp -1 and the remnant magnetization 4πM rperp -1 was developed and diffraction analysis showed evidence of PHI phase 002l peaks being aligned perpendicular to the film plane. At an optimum annealing temperature of 575 deg. C, the remnant magnetization of this anisotropic thin film is around 0.60 T with intrinsic coercivity of ∼1340 kA m -1 . Annealing the film sample at 200 deg. C≤T ann ≤750 deg. C showed variations in magnetic properties that were mostly due to the change in the perpendicular anisotropy. Based on 4πM sperpendicular values plotted against T ann , a dip in 4πM sperpendicular values was observed as T ann increased in the soft-to-hard magnetic characteristics transition region and rose as the hard crystalline phase started to form. The results show that the magnetic properties of the NdFeB film were slightly influenced by the presence of NdO, film surface roughening and the small increase in crystal size as a consequence of repeated heat treatment. At T ann ∼300 deg. C, the nominal saturation magnetization indicated a certain degree of weak perpendicular magnetic anisotropy in the film sample considered to be essential in the enhancement of coercivity in crystallized films

  10. Effects of Dy and Nb on the magnetic properties and corrosion resistance of sintered NdFeB

    International Nuclear Information System (INIS)

    Yu, L.Q.; Wen, Y.H.; Yan, M.

    2004-01-01

    Dy and Nb were added into the sintered NdFeB magnets with the aim of improving their magnetic properties and corrosion resistance. It was found that intrinsic coercivity of magnets is promoted whilst remanence is reduced as a result of Dy addition. Simultaneous addition of Dy and Nb not only gives rise to greatly improved coercivity, but also suppresses the undesirable effect of Dy on the remanence. The optimum magnetic properties were achieved when 1.0% Dy and 1.5% Nb were incorporated. Moreover, corrosion resistance of NdFeB magnets improves with the increase in the content of Dy and Nb

  11. Interaction domains in die-upset NdFeB magnets in dependence on the degree of deformation

    International Nuclear Information System (INIS)

    Khlopkov, K.; Gutfleisch, O.; Schaefer, R.; Hinz, D.; Mueller, K.-H.; Schultz, L.

    2004-01-01

    The magnetic domain structure of NdFeB magnets has been studied using high resolution, digitally enhanced Kerr-microscopy. Melt-spun NdFeB powder (MQU-F TM ) was hot pressed into fully dense samples and then hot deformed to axially textured magnets. Various degrees of deformation (height reduction) up to 76% have been realized. Pronounced interaction domains have been observed only in magnets, which were deformed to a degree of deformation of at least 52%. With increasing alignment of the grains the interaction domains become more and more visible and their size increases

  12. Micro-patterning of resin-bonded NdFeB magnet for a fully integrated electromagnetic actuator

    Science.gov (United States)

    Tao, Kai; Wu, Jin; Kottapalli, Ajay Giri Prakash; Chen, Di; Yang, Zhuoqing; Ding, Guifu; Lye, Sun Woh; Miao, Jianmin

    2017-12-01

    This paper reports a fully-integrated, batch-fabricated electromagnetic actuator which features micro-patterned NdFeB magnets. The entire actuator is fabricated through MEMS-compatible laminated surface micromachining technology, eliminating the requirement for further component assembly processes. The fabrication strategy allowed the entire volume of the actuator to be reduced to a small size of 2.5 × 2.5 × 2 mm3, which is one of the smallest NdFeB-based electromagnetic actuators demonstrated to date. The magnetic properties of NdFeB thin films are further investigated and optimized using different types of lithographically-defined micromolds. By altering the direction of the input current, actuating displacements of approximately ±10 μm are achieved during both the attraction and the repulsion operations. This work demonstrates the viability and compatibility of using polymer-bonded magnets for magnetic MEMS applications.

  13. Technique for recovering rare-earth metals from spent sintered Nd-Fe-B magnets without external heating

    Directory of Open Access Journals (Sweden)

    Ryo Sasai

    2016-06-01

    Full Text Available To selectively recover rare-earth metals with higher purity from spent sintered Nd-Fe-B magnets without external heating, we investigated the mechano-chemical treatment of spent sintered Nd-Fe-B magnet powder with a reaction solution of HCl and (COOH2 at room temperature. The results of various experiments showed that the mechano-chemical treatment with HCl and (COOH2 is very effective for recovering the rare-earth metals contained in spent sintered Nd-Fe-B magnet powder; the recovery rate and purity of the rare-earth metals were 95.3 and 95.0 mass%, respectively, under optimal conditions ([HCl] = 0.2 mol/dm3 and [(COOH2] = 0.25 mol/dm3.

  14. Influence of annealing temperature on the Dy diffusion process in NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Sheng-qing, E-mail: joy_hsq@126.com [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); Peng, Kun, E-mail: kpeng@hnu.edu.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Chen, Hong [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China)

    2017-03-15

    Sintered NdFeB magnets were coated with a layer of Dy metal using electron beam evaporation method and then annealed at various temperatures to investigate the temperature dependence of Dy diffusion process in NdFeB magnets. A Dy-rich phase was observed along the grain boundaries after the grain boundary diffusion process, the diffusion coefficients of various temperatures were obtained, the diffusion coefficients of Dy along the grain boundaries at 800 °C and 900 °C were determined to be 9.8×10{sup −8} cm{sup 2} s{sup −1} and 2.4×10{sup −7} cm{sup 2} s{sup −1}, respectively. The diffusion length depended on the annealing temperature and the maximum diffusion length of approximately 1.8 mm and 3.0 mm can be obtained after annealing at 800 °C and 900 °C for 8 h. Higher diffusion temperature results in the diffusion not only along the grain boundaries but also into grains and then decrease in magnetic properties. The optimum annealing conditions can be determined as 900 °C for 8 h. The coercivity was improved from 1040 kA/m to 1450 kA/m and its magnetization has no significant reduction after the grain boundary diffusion process at the optimum annealing conditions. - Highlights: • The optimum annealing conditions can be determined as 900 °C for 8 h. • The diffusion coefficient of Dy at 900 °Care determined to be 2.4×10{sup −7} cm{sup 2} s{sup −1}. • A maximum diffusion length of about 3 mm can be obtained.

  15. Isotropic and anisotropic nanocrystalline NdFeB bulk magnets prepared by binder-free high-velocity compaction technique

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Xiangxing [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu, Zhongwu, E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Yu, Hongya [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Xiao, Zhiyu [School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 (China); Zhang, Guoqing [Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)

    2015-09-15

    NdFeB powders were consolidated into nanocrystalline bulk magnets by a near-net-shape process of high-velocity compaction (HVC) at room temperature with no binder employed. The nanostructure can be maintained after compaction. The compacted magnets with relatively high density can inherit the coercivity of the starting powders. The mechanical strength of the HVCed magnet after heat treatment is comparable to that of the conventional bonded NdFeB magnets. The anisotropic magnet has also been prepared by hot deformation using HVCed magnet as the precursor. The remanence value along the pressing direction increased from 0.64 to 0.95 T and maximum energy product (BH){sub max} increased from 65 to 120 kJ/m{sup 3} after hot deformation. The processing–structure–properties relationships for both isotropic and anisotropic magnets are discussed. - Highlights: • HVC is a feasible binder-free approach for preparing NdFeB magnets. • The compacted magnets can inherit the coercivity of the starting powders. • The magnets post heat treatment have compression strength higher than bonded magnets. • The approach of HVC is a potential pre-process for anisotropic NdFeB bulk magnets.

  16. Isotropic and anisotropic nanocrystalline NdFeB bulk magnets prepared by binder-free high-velocity compaction technique

    International Nuclear Information System (INIS)

    Deng, Xiangxing; Liu, Zhongwu; Yu, Hongya; Xiao, Zhiyu; Zhang, Guoqing

    2015-01-01

    NdFeB powders were consolidated into nanocrystalline bulk magnets by a near-net-shape process of high-velocity compaction (HVC) at room temperature with no binder employed. The nanostructure can be maintained after compaction. The compacted magnets with relatively high density can inherit the coercivity of the starting powders. The mechanical strength of the HVCed magnet after heat treatment is comparable to that of the conventional bonded NdFeB magnets. The anisotropic magnet has also been prepared by hot deformation using HVCed magnet as the precursor. The remanence value along the pressing direction increased from 0.64 to 0.95 T and maximum energy product (BH) max increased from 65 to 120 kJ/m 3 after hot deformation. The processing–structure–properties relationships for both isotropic and anisotropic magnets are discussed. - Highlights: • HVC is a feasible binder-free approach for preparing NdFeB magnets. • The compacted magnets can inherit the coercivity of the starting powders. • The magnets post heat treatment have compression strength higher than bonded magnets. • The approach of HVC is a potential pre-process for anisotropic NdFeB bulk magnets

  17. Effect of annealing on the magnetic properties and microstructure of NdFeB/Tb multilayered films

    Energy Technology Data Exchange (ETDEWEB)

    Li, D S; Suzuki, S; Liu, W F; Horikawa, T; Machida, K [Center for Advanced Science and Innovation, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan)], E-mail: machida@casi.osaka-u.ac.jp

    2009-02-01

    The magnetic properties of NdFeB/Tb multilayered films annealed at 773-1273K were investigated by evaluating the effect of Tb spacer layer and comparing them with those of NdFeB single layered films. The as-deposited NdFeB/Tb film with a amorphous structure was crystallized at the higher annealing temperature than 923K and Nd-rich phases were formed at 1073 K, meanwhile the coercivity increased substantially. By observations of the microstructure, Tb element was found to diffuse into the Nd-rich phases to form a Tb-enriched phase around the Nd{sub 2}Fe{sub 14}B primary phase particles in the multilayered films.

  18. Effect of annealing on the magnetic properties and microstructure of NdFeB/Tb multilayered films

    International Nuclear Information System (INIS)

    Li, D S; Suzuki, S; Liu, W F; Horikawa, T; Machida, K

    2009-01-01

    The magnetic properties of NdFeB/Tb multilayered films annealed at 773-1273K were investigated by evaluating the effect of Tb spacer layer and comparing them with those of NdFeB single layered films. The as-deposited NdFeB/Tb film with a amorphous structure was crystallized at the higher annealing temperature than 923K and Nd-rich phases were formed at 1073 K, meanwhile the coercivity increased substantially. By observations of the microstructure, Tb element was found to diffuse into the Nd-rich phases to form a Tb-enriched phase around the Nd 2 Fe 14 B primary phase particles in the multilayered films.

  19. On the cooling rate of strip cast ingots for sintered NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yu, L.Q. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Yan, M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)]. E-mail: mse_yanmi@dial.zju.edu.cn; Wu, J.M. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Luo, W. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Cui, X.G. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Ying, H.G. [State Key Lab of Silicon Materials, Zhejiang University, Hangzhou 310027 (China)

    2007-04-30

    Effects of the cooling rate of strip cast ingots on magnetic properties of sintered NdFeB magnets were studied. It is found that the magnetic properties greatly depend on wheel speed due to different alloy microstructures, which affect readily the particle size distribution of powders obtained after the subsequent jet milling. At higher cooling rate, interlamellar spacing between Nd-rich platelets of the alloy was small, resulting in a lower saturated magnetization due to increased amounts of small particles after jet milling. With further decreasing cooling rate, the resultant larger interlamellar spacing led to too large particle sizes as well as a more irregular shape; thus deteriorated the magnetic properties of the final magnet. A model was developed to disclose the effects of particle sizes on the magnetic alignment process. In the current investigation, optimum magnetic properties of the final magnets were obtained with a cooling rate of 2.6 m/s for preparing the strip. The magnets made by conventionally cast ingot technique exhibited the lowest magnetic properties because of the slowest cooling rate.

  20. An environmentally friendly electro-oxidative approach to recover valuable elements from NdFeB magnet waste

    NARCIS (Netherlands)

    Venkatesan, P.; Sun, Z.; Sietsma, J.; Yang, Y.

    2018-01-01

    In this manuscript, we demonstrate a room temperature electrochemical process for efficiently recycling NdFeB magnet waste. First, the magnet waste was completely leached with HCl and then, in-situ electrochemical oxidation was performed to selectively oxidize Fe(II) in the leachate to Fe(III).

  1. Micro-structuring of thick NdFeB films using high-power plasma etching for magnetic MEMS application

    International Nuclear Information System (INIS)

    Jiang, Yonggang; Fujita, Takayuki; Higuchi, Kohei; Maenaka, Kazusuke; Masaoka, Shingo; Uehara, Minoru

    2011-01-01

    This paper describes the micro-patterning of thick NdFeB magnetic films using a high-power plasma etching method. The effects of RF bias power and gas composition on the selectivity and etching rate are experimentally studied. A maximum etching rate of 60 nm min −1 is achieved with an inductively coupled plasma power of 500 W and a RF bias power of 200 W. A maximum selectivity of 0.26 between hard baked AZP4903 photoresist and NdFeB magnetic films is achieved when volumetric Cl 2 concentration is 2.5%. NdFeB micro-magnets as thick as 4.2 µm are achieved by using AZP4903 photoresist. Magnetic film as thick as 10 µm can be patterned by using SU-8 photoresist with a thickness of 100 µm as the mask. The magnetic property of patterned microstructures is characterized using a vibrating sample magnetometer and the magnetic field distribution is measured using a Hall effect sensor IC. The characterization results indicate that the patterned magnetic microstructures have a high magnetic remanance of 1.0 T, which is comparable to that of the non-patterned NdFeB films.

  2. High-performance nanocrystalline NdFeB magnets by CAPA process

    Energy Technology Data Exchange (ETDEWEB)

    Kim, H.T. [Tesla Co., Ltd., 340-1 Songsan-Ri, Yanggam-Myeon, Hwasung City, Gyeonggi-Do, 445-396 (Korea, Republic of)]. E-mail: htkim@gotesla.com; Kim, Y.B. [Korea Research Institute Standards and Sciences, 305-600, Daejeon (Korea, Republic of); Jeon, J.W. [Chonbuk National University, 756-356, Jeonju (Korea, Republic of); Jang, I.H. [Tesla Co., Ltd., 340-1 Songsan-Ri, Yanggam-Myeon, Hwasung City, Gyeonggi-Do, 445-396 (Korea, Republic of); Kapustin, G.A. [RRC Kurchatov Institute, Moscow, 123182 (Russian Federation); Kim, H.S. [Chonbuk National University, 756-356, Jeonju (Korea, Republic of)

    2006-09-15

    The anisotropic NdFeB magnets were prepared from the melt-spun isotropic powders by CAPA process. The precursor isotropic magnet shows the uniform magnetic properties according to the overall position in the magnet. In the case of the anisotropic magnet, the outer position shows higher remanence and energy product compared to the center position. The magnetic properties of the anisotropic magnet obtained from Nd{sub 14}Fe{sub 80}B{sub 6} powders are B{sub r}=15kG, {sub i}H{sub c}=4.1kOe and BH{sub max}=36MGOe. In the case of addition of Zn to Nd{sub 14}Fe{sub 80}B{sub 6} powders, the energy product increased because of the improved coercivity. The magnetic properties of the Zn-added magnet are B{sub r}=14.5kG, {sub i}H{sub c}=9.7kOe and BH{sub max}=52MGOe. The Zn addition is effective to depress Nd{sub 2}Fe{sub 14}B grain growth of the interparticle regions during plastic deformation.

  3. Influence of AC external magnetic field perturbation on the guidance force of HTS bulk over a NdFeB guideway

    International Nuclear Information System (INIS)

    Zhang Longcai; Wang Jiasu; Wang Suyu; He Qingyong

    2007-01-01

    Superconducting maglev vehicle system requires that the surface magnetic field of the guideway is uniform along the forward direction. But in practice the surface magnetic field of the NdFeB permanent magnet guideway is not always immutable. So the HTS bulks in this case are exposed to AC external magnetic field, which may induce the energy loss in the bulk and influence the guidance force between the HTS bulks and the NdFeB guideway. In this paper, we experimentally studied the influence of the AC external magnetic field perturbation on the guidance force of a HTS bulk over the NdFeB guideway. The experimental results showed that the guidance force was influenced by the application of the AC external magnetic. The guidance fore hysteresis became more evident with the amplitude of the AC field and was independent of the frequency in the range 90-400 Hz. We attributed the reason to magnetic hysteresis loss in the superconductor

  4. Influence of AC external magnetic field perturbation on the guidance force of HTS bulk over a NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Longcai [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China)]. E-mail: zhlcai2000@163.com; Wang Jiasu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China); Wang Suyu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China); He Qingyong [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu, Sichuan 610031 (China)

    2007-08-01

    Superconducting maglev vehicle system requires that the surface magnetic field of the guideway is uniform along the forward direction. But in practice the surface magnetic field of the NdFeB permanent magnet guideway is not always immutable. So the HTS bulks in this case are exposed to AC external magnetic field, which may induce the energy loss in the bulk and influence the guidance force between the HTS bulks and the NdFeB guideway. In this paper, we experimentally studied the influence of the AC external magnetic field perturbation on the guidance force of a HTS bulk over the NdFeB guideway. The experimental results showed that the guidance force was influenced by the application of the AC external magnetic. The guidance fore hysteresis became more evident with the amplitude of the AC field and was independent of the frequency in the range 90-400 Hz. We attributed the reason to magnetic hysteresis loss in the superconductor.

  5. Characterization of the magnetic properties of NdFeB thick films exposed to elevated temperatures

    Science.gov (United States)

    Fujiwara, Ryogen; Devillers, Thibaut; Givord, Dominique; Dempsey, Nora M.

    2018-05-01

    Hard magnetic films used in magnetic micro-systems may be exposed to elevated temperatures during film and system fabrication and also during use of the micro-system. In this work, we studied the influence of temperature on the magnetic properties of 10 μm thick out-of-plane textured NdFeB films fabricated by high rate triode sputtering. Out-of-plane hysteresis loops were measured in the range 300K - 650K to establish the temperature dependence of coercivity, magnetization at 7 T and remanent magnetization. Thermal demagnetization was measured and magnetization losses were recorded from 350K in films heated under zero or low (-0.1 T) external field and from 325 K for films heated under an external field of -0.5 T. The effect of thermal cycling under zero field on the remanent magnetization was also studied and it was found that cycling between room temperature and 323 K did not lead to any significant loss in remanence at room temperature, while a 4% drop is recorded when the sample is cycled between RT and 343K. Measurement of hysteresis loops at room temperature following exposure to elevated temperatures reveals that while remanent magnetisation is practically recovered in all cases, irreversible losses in coercivity occur (6.7 % following heating to 650K, and 1.3 % following heating to 343K). The relevance of these results is discussed in terms of system fabrication and use.

  6. Enhanced method of magnetic powder alignment for production of PLP Nd-Fe-B magnets

    Energy Technology Data Exchange (ETDEWEB)

    Popov, A.G. [M.N. Miheev Institute of Metal Physics of Ural Branch of Russian Academy of Sciences, Str. S. Kovalevskoy, 18, 620137 Ekaterinburg (Russian Federation); Institute of Natural Sciences and Mathematics, Ural Federal University, Av. Mira, 19, 620002 Ekaterinburg (Russian Federation); Golovnia, O.A., E-mail: golovnya@imp.uran.ru [M.N. Miheev Institute of Metal Physics of Ural Branch of Russian Academy of Sciences, Str. S. Kovalevskoy, 18, 620137 Ekaterinburg (Russian Federation); Institute of Natural Sciences and Mathematics, Ural Federal University, Av. Mira, 19, 620002 Ekaterinburg (Russian Federation); Protasov, A.V. [M.N. Miheev Institute of Metal Physics of Ural Branch of Russian Academy of Sciences, Str. S. Kovalevskoy, 18, 620137 Ekaterinburg (Russian Federation); Institute of Natural Sciences and Mathematics, Ural Federal University, Av. Mira, 19, 620002 Ekaterinburg (Russian Federation)

    2017-04-15

    It is demonstrated how the high degree of powder alignment in PLP magnets can be achieved by loading the powder into a container placed in a magnetic field of moderate strength. The strip-cast alloy with a composition of 30.00 Nd, 1.95 Dy, 66.42 Fe, 0.99 B, 0.54 Co, 0.1 Ga (wt%) was subjected to hydrogen decrepitation and then milled in a vibratory mill in toluene to an average particle size of 2.9 µm determined by the FSSS method. The powder was compacted in the magnetic field of 0.2 – 1.2 T to the filling density 2.6 – 3.2×10{sup 3} kg/m{sup 3}. It is shown that loading the powder into a container placed in a magnetic field enhances the degree of powder alignment in sintered Nd-Fe-B magnets produced from non-pressed powder. At the filling density less than 3.2×10{sup 3} kg/m{sup 3}, the density of magnets is high but insufficient, because of the formation of magnetostatic chains of particles, which impedes the powder compaction. The simulation by the discrete-element method qualitatively proves that the magnetostatic interaction of the chains of particles that are formed in the course of loading in the magnetic field stimulates a decrease in the density of the sintered magnets and its non-uniform distribution over the sample. As a result of the optimization of the parameters of the alignment and compaction of the powder loaded in a magnetic field, PLP magnets with B{sub r} ≥1.34 T, H{sub c} ≥950 kA/m, (BH){sub max} ≥340 kJ/m{sup 3}, and the degree of alignment exceeding 96% were produced. - Highlights: • The pressless process (PLP) in magnet production is studied. • A new method of the loading of powder in an applied DC magnetic field is suggested. • The method allows achieving higher degree of alignment in moderate magnetic field. • Density of sintered magnets is studied experimentally and via DEM simulation. • Low density is caused by the formation of magnetostatic chains of powder particles.

  7. Synthesis and magnetic properties of Ta/NdFeB-based composite microwires

    Energy Technology Data Exchange (ETDEWEB)

    Szary, P., E-mail: philipp.szary@uni.lu; Périgo, E. A.; Michels, A. [Physics and Materials Science Research Unit, University of Luxembourg, 162 Avenue de la Faïencerie, L-1511 Luxembourg, Grand Duchy of Luxembourg (Luxembourg); Luciu, I.; Duday, D.; Wirtz, T.; Choquet, P. [Science and Analysis of Materials (SAM), Centre de Recherche Public—Gabriel Lippmann, 41, rue du Brill, L-4422 Belvaux, Grand Duchy of Luxembourg (Luxembourg)

    2015-05-07

    Magnetic NdFeB-based microwire composites have been prepared by the direct current magnetron sputtering technique in a specifically designed sputtering chamber for thin-film deposition in wire geometry. As substrate wire material, we have employed steel and Ta. Annealing of the substrate wires during the deposition process was performed by ohmic heating through the application of a direct current. Samples were characterized by means of vibrating sample magnetometry (VSM) and scanning electron microscopy. Best properties have been encountered when using Ta wires as core (substrate) material. The VSM data show a dramatic impact of the current applied during the deposition process on the magnetic properties. For higher current values, i.e., higher annealing temperatures, the wires exhibit a reversal process that is typical for a two-phase system. Moreover, an increase of the coercive field (and remanent magnetization) is observed, which is ascribed to a modification of the magnetic phase present in the sample due to the annealing. We find an indication for the formation of a magnetic easy-axis direction which is azimuthally oriented around the wire axis.

  8. Modeling of magnetic hystereses in soft MREs filled with NdFeB particles

    Science.gov (United States)

    Kalina, K. A.; Brummund, J.; Metsch, P.; Kästner, M.; Borin, D. Yu; Linke, J. M.; Odenbach, S.

    2017-10-01

    Herein, we investigate the structure-property relationships of soft magnetorheological elastomers (MREs) filled with remanently magnetizable particles. The study is motivated from experimental results which indicate a large difference between the magnetization loops of soft MREs filled with NdFeB particles and the loops of such particles embedded in a comparatively stiff matrix, e.g. an epoxy resin. We present a microscale model for MREs based on a general continuum formulation of the magnetomechanical boundary value problem which is valid for finite strains. In particular, we develop an energetically consistent constitutive model for the hysteretic magnetization behavior of the magnetically hard particles. The microstructure is discretized and the problem is solved numerically in terms of a coupled nonlinear finite element approach. Since the local magnetic and mechanical fields are resolved explicitly inside the heterogeneous microstructure of the MRE, our model also accounts for interactions of particles close to each other. In order to connect the microscopic fields to effective macroscopic quantities of the MRE, a suitable computational homogenization scheme is used. Based on this modeling approach, it is demonstrated that the observable macroscopic behavior of the considered MREs results from the rotation of the embedded particles. Furthermore, the performed numerical simulations indicate that the reversion of the sample’s magnetization occurs due to a combination of particle rotations and internal domain conversion processes. All of our simulation results obtained for such materials are in a good qualitative agreement with the experiments.

  9. Properties of nanoparticles prepared from NdFeB-based compound for magnetic hyperthermia application.

    Science.gov (United States)

    Périgo, E A; Silva, S C; de Sousa, E M B; Freitas, A A; Cohen, R; Nagamine, L C C M; Takiishi, H; Landgraf, F J G

    2012-05-04

    Nanoparticles were prepared from a NdFeB-based alloy using the hydrogen decrepitation process together with high-energy ball milling and tested as heating agent for magnetic hyperthermia. In the milling time range evaluated (up to 10 h), the magnetic moment per mass at H = 1.59 MA m(-1) is superior than 70 A m(2) kg(-1); however, the intrinsic coercivity might be inferior than 20 kA m(-1). The material presents both ferromagnetic and superparamagnetic particles constituted by a mixture of phases due to the incomplete disproportionation reaction of Nd(2)Fe(14)BH(x) during milling. Solutions prepared with deionized water and magnetic particles exposed to an AC magnetic field (H(max) ~ 3.7 kA m(-1) and f = 228 kHz) exhibited 26 K ≤ ΔT(max) ≤ 44 K with a maximum estimated specific absorption rate (SAR) of 225 W kg(-1). For the pure magnetic material milled for the longest period of time (10 h), the SAR was estimated as ~2500 W kg(-1). In vitro tests indicated that the powders have acceptable cytotoxicity over a wide range of concentration (0.1-100 µg ml(-1)) due to the coating applied during milling.

  10. Cellular uptake of magnetite nanoparticles enhanced by NdFeB magnets in staggered arrangement

    Science.gov (United States)

    Lu, Yi-Ching; Chang, Fan-Yu; Tu, Shu-Ju; Chen, Jyh-Ping; Ma, Yunn-Hwa

    2017-04-01

    Magnetic force may greatly enhance uptake of magnetic nanoparticles (MNPs) by cultured cells; however, the effects of non-uniformity of magnetic field/ magnetic gradient on MNP internalization in culture has not been elucidated. Cellular uptake of polyacrylic acid coated-MNP by LN229 cells was measured with cylindrical NdFeB magnets arranged in a staggered pattern. The magnetic field generated by placing a magnet underneath (H-field) elicited a homogenous distribution of MNPs on the cells in culture; whereas the field without magnet underneath (L-field) resulted in MNP distribution along the edge of the wells. Cell-associated MNP (MNPcell) appeared to be magnetic field- and concentration-dependent. In H-field, MNPcell reached plateau within one hour of exposure to MNP with only one-min application of the magnetic force in the beginning of incubation; continuous presence of the magnet for 2 h did not further increase MNPcell, suggesting that magnetic force-induced uptake may be primarily contributed to enhanced MNP sedimentation. Although MNP distribution was much inhomogeneous in L-field, averaged MNPcell in the L-field may reach as high as 80% of that in H-field during 1-6 h incubation, suggesting high capacity of MNP internalization. In addition, no significant difference was observed in MNPcell analyzed by flow cytometry with the application of H-field of staggered plate vs. filled magnet plate. Therefore, biological variation may dominate MNP internalization even under relatively uniformed magnetic field; whereas non-uniformed magnetic field may serve as a model for tumor targeting with MNPs in vivo.

  11. Effect of composition polymeric PVB binder on physical, magnetic properties and microstructure of bonded magnet NdFeB

    Science.gov (United States)

    Sardjono, P.; Muljadi; Suprapedi; Sinuaji, P.; Ramlan; Gulo, F.

    2017-04-01

    The bonded magnet NdFeB has been made by using the hot press method and using Poly Vinyl Butiral (PVB) as a binder. The composition of polymeric binder was varied: 0, 2, 4, 6 and 7 % of weight. Both raw materials are weighed and mixed according to the composition of PVB, then formed by hot press with a pressure 30 MPa, a temperature of 160 ° C and holding time for 30 minutes. The bulk density was measured by using Archimedes method. SEM observation was done to determine the microstructure of bonded magnet NdFeB. The flux magnetic value was measured by using a Gauss meter and the measurement of hysteresis curves was done to know value of remanence Br, coercivity Hc and energy product BHmax by using VSM. According to the characterization results show that the best composition of PVB is 2 of weight. The properties of bonded magnet NdFeB of those compositions are the bulk density around 5.66 g/cm3. Flux Magnetic value: 1862 Gauss, Br value: 5000 kGauss, Hc value: 8.49 kOe and BHmax value : 5.10 MGOe. According of SEM observation results show that the polymer matrix of PVB appears to have covered on all surface grain and filled grain boundary.

  12. Effect of crystal alignment on the remanence of sintered NdFeB magnets

    International Nuclear Information System (INIS)

    Kawai, T.; Ma, B.M.; Sankar, S.G.; Wallace, W.E.

    1990-01-01

    Nd 15.4 Fe 77.8 B 6.8 magnets of various degrees of crystal alignment have been prepared by the conventional powder metallurgy technique. The alignment of these magnets have been determined by x-ray diffraction and fitting the standard deviation of a Gaussian distribution for the relative intensity versus the angle between the normals of (hkl) and the tetragonal c axis. The standard deviation is a good indicator for crystal alignment. An aligning field of 8 kOe is found to be essential to obtain a well-aligned NdFeB magnet. The remanence of sintered magnets is directly affected by the crystal alignment. Furthermore, the effect of crystal alignment on the remanence follows the theoretical prediction of the Stoner--Wohlfarth model. Below the spin reorientation temperature, the effect of crystal alignment on the shape of hysteresis loop becomes more significant. The remanences extrapolated from first and second quadrant of the hysteresis loops have been found to be consistent with the prediction of Stoner--Wohlfarth model

  13. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    Science.gov (United States)

    Meakin, J. P.; Speight, J. D.; Sheridan, R. S.; Bradshaw, A.; Harris, I. R.; Williams, A. J.; Walton, A.

    2016-08-01

    Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.- computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd2O3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10-13 cm2/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated temperatures in the literature. This indicates that the growth of the room temperature oxidation products are likely defect enhanced processes at the NdFeB triple junctions.

  14. Nd-Fe-B-Cu hot deformation processing: a comparison of deformation modes, microstructural development and magnetic properties

    International Nuclear Information System (INIS)

    Ferrante, M.; Sinka, V.; Assis, O.B.G.; Oliveira, I. de; Freitas, E. de

    1996-01-01

    Due to its relative simplicity and low cost the hot deformation of Nd-Fe-B ingots is rapidly reaching the status of a valid alternative to sintering. Among the possible deformation modes, pressing, rolling and forging are perhaps the most successful. This paper describes the research programme undertaken so far, by discussing the relationship between deformation mode, microstructure and magnetic properties of magnets produced by hot deformation mode, microstructure and magnetic properties of magnets produced by hot deformation of a number of Nd-fe-B-Cu alloys. Microstructural observation showed that both pressed and forged samples are characterized by a heterogeneous microstructure and from magnetic measurements it was concluded that magnetic properties differ when taken in the center or in the periphery of the sample. On the other hand roller magnets were homogeneous both in terms of microstructure and magnetic properties, and interpretations of the mechanisms of texture development and of microstructural development of hot deformed magnets is put forward. (author)

  15. The influence of concentration of Nd-Fe-B powder in composite coating of optical fiber to the sensibility to external magnetic field

    Directory of Open Access Journals (Sweden)

    Radojević Vesna J.

    2005-01-01

    Full Text Available Multi-mode optical fiber with magnetic composite coating was investigated as an optical fiber sensor element (OFMSE for magnetic field sensing The composite coating was formed with dispersions of permanent magnet powder of Nd-Fe-B in poly (ethylene-co-vinyl acetate-EVA solutions in toluene. The influence of the applied external magnetic field on the change of intensity of the light signal propagate trough developed optical fibers sensor element was investigated. In this paper the influence of the content of magnetic powder in the composite coating on the optical propagation characteristics of optical fiber were particularly investigated.

  16. Multi-phase EBSD mapping and local texture analysis in NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Woodcock, T.G., E-mail: t.woodcock@ifw-dresden.de [IFW Dresden, Institute for Metallic Materials, PO Box 270116, 01171 Dresden (Germany); Gutfleisch, O. [IFW Dresden, Institute for Metallic Materials, PO Box 270116, 01171 Dresden (Germany)

    2011-02-15

    A combination of electron backscatter diffraction and energy-dispersive X-ray spectroscopy has been used to identify the crystal structure and composition of all the phases present in commercially available NdFeB sintered magnets and to map their spatial distribution. The Nd{sub 2}Fe{sub 14}B and NdO grains were shown to have low defect densities. The fcc Nd-rich and Nd{sub 2}O{sub 3} grains had intra-grain misorientation angles of up to 14{sup o}, which was shown to be due to defects. Large numbers ({approx}100) of data points for each phase were used to study texture in the NdO, Nd{sub 2}O{sub 3} and Nd{sub 2}Fe{sub 14}B phases. The Nd{sub 2}Fe{sub 14}B grains exhibited a <0 0 1> fibre texture. The Nd oxide phases showed no strong texture, which implied that no strongly preferred orientation relationships between those phases and Nd{sub 2}Fe{sub 14}B exist. The result was shown to be valid for optimally annealed samples exhibiting high coercivity and as-sintered samples exhibiting low coercivity.

  17. Magnetic circuit with large blocks from NdFeB magnets for suspended magnetic separators

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav

    2010-01-01

    Roč. 7, č. 2 (2010), s. 227-235 ISSN 1214-9705 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnetic circuits * magnetic separation * permanent magnets Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.452, year: 2010 www.irsm.cas.cz/?Lang=CZE&Menu=25,0,0,0

  18. Influence of AC external magnetic field on guidance force relaxation between HTS bulk and NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Longcai [Applied Superconductivity Laboratory, P.O. Box 152, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)], E-mail: zhlcai2000@163.com; Wang Suyu; Wang Jiasu; Zheng Jun [Applied Superconductivity Laboratory, P.O. Box 152, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)

    2007-12-01

    Superconducting maglev vehicle is one of the most promising applications of HTS bulks. In such a system, the HTS bulks are always exposed to time-varying external magnetic field, which is generated by the inhomogeneous surface magnetic field of the NdFeB guideway. So it is required to study whether the guidance force of the bulks is influenced by the inhomogeneity. In this paper, we studied the characteristics of the guidance force relaxation between the HTS bulk and the NdFeB guideway by an experiment in which AC external magnetic field generated by an electromagnet was used to simulate the time-varying external magnetic field caused by the inhomogeneity of the guideway. From the experiment results, it was found that the guidance force was decreased with the application of the AC external magnetic field, and the decay increased with the amplitude and was almost independent of the frequency.

  19. The preparation of sintered NdFeB magnet with high-coercivity and high temperature-stability

    Energy Technology Data Exchange (ETDEWEB)

    Yan, G H; Chen, R J; Ding, Y; Guo, S; Lee, Don; Yan, A R, E-mail: yangh@nimte.ac.cn [Zhejiang province Key Laboratory of Magnetic Materials and Application Technology, Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China)

    2011-01-01

    The NdFeB magnets with high intrinsic coercivity have been produced by using the conventional powder metallurgy method (including SC, HD and JM) of sintered NdFeB magnets. The effects of grain boundary phases on the microstructure and magnetic properties of as-sintered and annealed magnets have been tried to investigate. Also the Curie temperature of the magnets was studied. By adopting suitable component ratio of some heavy rare-earth atoms and some micro-quantity additives, we have prepared high-coercivity sintered NdFeB magnets with magnetic properties of {sub j}H{sub c}=36.3kOe, B{sub r}=11.7kGs and (BH){sub max}=34.0MGOe. The temperature coefficient of residual magnetic flux of the magnets (between 20 and 200 deg. C) is -0.113%/deg. C, while the temperature coefficient of intrinsic coercivity -0.355%/deg. C. The Curie temperature of the magnets is about 342 deg. C.

  20. The preparation of sintered NdFeB magnet with high-coercivity and high temperature-stability

    International Nuclear Information System (INIS)

    Yan, G H; Chen, R J; Ding, Y; Guo, S; Lee, Don; Yan, A R

    2011-01-01

    The NdFeB magnets with high intrinsic coercivity have been produced by using the conventional powder metallurgy method (including SC, HD and JM) of sintered NdFeB magnets. The effects of grain boundary phases on the microstructure and magnetic properties of as-sintered and annealed magnets have been tried to investigate. Also the Curie temperature of the magnets was studied. By adopting suitable component ratio of some heavy rare-earth atoms and some micro-quantity additives, we have prepared high-coercivity sintered NdFeB magnets with magnetic properties of j H c =36.3kOe, B r =11.7kGs and (BH) max =34.0MGOe. The temperature coefficient of residual magnetic flux of the magnets (between 20 and 200 deg. C) is -0.113%/deg. C, while the temperature coefficient of intrinsic coercivity -0.355%/deg. C. The Curie temperature of the magnets is about 342 deg. C.

  1. Cellular uptake of magnetite nanoparticles enhanced by NdFeB magnets in staggered arrangement

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Yi-Ching; Chang, Fan-Yu [Department of Physiology and Pharmacology & Healthy Aging Research Center, Guishan, Taoyuan City 33302, Taiwan, ROC (China); Tu, Shu-Ju [Department of Medical Imaging and Radiological Sciences, Chang Gung University, Guishan, Taoyuan City 33302, Taiwan, ROC (China); Chen, Jyh-Ping [Department of Chemical and Materials Engineering, Chang Gung University, Guishan, Taoyuan City 33302, Taiwan, ROC (China); Ma, Yunn-Hwa, E-mail: yhma@mail.cgu.edu.tw [Department of Physiology and Pharmacology & Healthy Aging Research Center, Guishan, Taoyuan City 33302, Taiwan, ROC (China); Department of Neurology, Chang Gung Memorial Hospital, Guishan, Taoyuan City 33305, Taiwan, ROC (China)

    2017-04-01

    Magnetic force may greatly enhance uptake of magnetic nanoparticles (MNPs) by cultured cells; however, the effects of non-uniformity of magnetic field/ magnetic gradient on MNP internalization in culture has not been elucidated. Cellular uptake of polyacrylic acid coated-MNP by LN229 cells was measured with cylindrical NdFeB magnets arranged in a staggered pattern. The magnetic field generated by placing a magnet underneath (H-field) elicited a homogenous distribution of MNPs on the cells in culture; whereas the field without magnet underneath (L-field) resulted in MNP distribution along the edge of the wells. Cell-associated MNP (MNP{sub cell}) appeared to be magnetic field- and concentration-dependent. In H-field, MNP{sub cell} reached plateau within one hour of exposure to MNP with only one-min application of the magnetic force in the beginning of incubation; continuous presence of the magnet for 2 h did not further increase MNP{sub cell}, suggesting that magnetic force-induced uptake may be primarily contributed to enhanced MNP sedimentation. Although MNP distribution was much inhomogeneous in L-field, averaged MNP{sub cell} in the L-field may reach as high as 80% of that in H-field during 1–6 h incubation, suggesting high capacity of MNP internalization. In addition, no significant difference was observed in MNP{sub cell} analyzed by flow cytometry with the application of H-field of staggered plate vs. filled magnet plate. Therefore, biological variation may dominate MNP internalization even under relatively uniformed magnetic field; whereas non-uniformed magnetic field may serve as a model for tumor targeting with MNPs in vivo. - Graphical abstract: Averaged MNP uptake by glioma cells in the low and non-uniformed magnetic field reached as high as 80% of that in uniformed magnetic field, which is probably due to both heterogeneous distributions of MNPs in the non-uniformed magnetic field and high capacity of the MNP uptake by these cells. - Highlights:

  2. Micromagnetic simulation of the orientation dependence of grain boundary properties on the coercivity of Nd-Fe-B sintered magnets

    Directory of Open Access Journals (Sweden)

    Jun Fujisaki

    2016-05-01

    Full Text Available This paper is focused on the micromagnetic simulation study about the orientation dependence of grain boundary properties on the coercivity of polycrystalline Nd-Fe-B sintered magnets. A multigrain object with a large number of meshes is introduced to analyze such anisotropic grain boundaries and the simulation is performed by combining the finite element method and the parallel computing. When the grain boundary phase parallel to the c-plane is less ferromagnetic the process of the magnetization reversal changes and the coercivity of the multigrain object increases. The simulations with various magnetic properties of the grain boundary phases are executed to search for the way to enhance the coercivity of polycrystalline Nd-Fe-B sintered magnets.

  3. Magnetic and structural properties of spark plasma sintered nanocrystalline NdFeB-powders

    Energy Technology Data Exchange (ETDEWEB)

    Wuest, H., E-mail: holger.wuest@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Bommer, L., E-mail: lars.bommer@de.bosch.com [Robert Bosch GmbH, Postfach 10 60 50, 70049 Stuttgart (Germany); Weissgaerber, T., E-mail: thomas.weissgaerber@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Kieback, B., E-mail: bernd.kieback@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Branch Lab Dresden, Winterbergstraße 28, 01277 Dresden (Germany); Technische Universität Dresden, Institute for Materials Science, Helmholtzstraße 7, 01069 Dresden (Germany)

    2015-10-15

    Near-stoichiometric NdFeB melt-spun ribbons have been subjected to spark plasma sintering varying the process temperature T{sub SPS} and pressure p{sub SPS} between 600 and 800 °C and 50–300 MPa, respectively. Produced bulk magnets were analyzed regarding microstructure and magnetic properties. For all samples the intrinsic coercivity H{sub c,J} gradually decreases with increasing sintering temperature and pressure, while residual induction B{sub r} increases simultaneously with sample density. Densities close to the theoretical limit were achieved for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. With increasing T{sub SPS} precipitations of Nd-rich and Fe-rich phases have been observed as a result of a decomposition of the hard magnetic Nd{sub 2}Fe{sub 14}B phase. Under optimum sintering conditions of p{sub SPS}=300 MPa and T{sub SPS}=650 °C high-density bulk magnets with H{sub c,J}=652 kA/m, B{sub r}=0.86 T and (BH){sub max}=106 kJ/m{sup 3} have been produced. - Highlights: • Consolidation close to the theoretical density for p{sub SPS}≥90 MPa and T{sub SPS}≥650 °C. • Highest (BH){sub max} of 106 kJ/m{sup 3} for p{sub SPS}=300 MPa and T{sub SPS}=650 °C with 98% theo. • H{sub c,J} gradually decreases with increasing T{sub SPS}, while B{sub r} increases simultaneously with. • With increasing T{sub SPS}, Nd- and Fe-rich precipitations are observed. • Reduction in t{sub SPS} is economic but does not increase (BH){sub max} significantly.

  4. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    Energy Technology Data Exchange (ETDEWEB)

    Meakin, J.P., E-mail: jxm764@bham.ac.uk; Speight, J.D.; Sheridan, R.S.; Bradshaw, A.; Harris, I.R.; Williams, A.J.; Walton, A.

    2016-08-15

    Highlights: • Room temperature atmospheric oxidation behaviour of sintered NdFeB. • 3D laser confocal microscopy measurement of oxide phase growth. • Significant height increase of oxide phase only observed at triple points. • Raman spectroscopy identified oxide phase to be Nd{sub 2}O{sub 3}. • Diffusion coefficient determined to be 4 × 10{sup −13} cm{sup 2}/s. - Abstract: Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.— computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd{sub 2}O{sub 3} and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10{sup −13} cm{sup 2}/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth

  5. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    International Nuclear Information System (INIS)

    Meakin, J.P.; Speight, J.D.; Sheridan, R.S.; Bradshaw, A.; Harris, I.R.; Williams, A.J.; Walton, A.

    2016-01-01

    Highlights: • Room temperature atmospheric oxidation behaviour of sintered NdFeB. • 3D laser confocal microscopy measurement of oxide phase growth. • Significant height increase of oxide phase only observed at triple points. • Raman spectroscopy identified oxide phase to be Nd 2 O 3 . • Diffusion coefficient determined to be 4 × 10 −13 cm 2 /s. - Abstract: Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.— computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd 2 O 3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10 −13 cm 2 /sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated

  6. A preparation method and effects of Al–Cr coating on NdFeB sintered magnets

    International Nuclear Information System (INIS)

    Zheng, Jingwu; Lin, Min; Xia, Qingping

    2012-01-01

    A 50 μm Al–Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 °C. The morphology and composition of the Al–Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al–Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al–Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al–Cr coating moves positively from −0.67 to −0.48 V, which is in accordance with Nyquist and Bode plots. The Al–Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: ► The Al–Cr coating can be prepared by dipping in solution, shaking dry and heating. ► The coating morphology shows to be an intense overlapping structure. ► The barrier effect combines with passivation and cathodic protection. ► The anticorrosion abilities improve while magnetic properties change little. ► Compared with other surface treatments, this method is convenient and low cost.

  7. A preparation method and effects of Al-Cr coating on NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Jingwu [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China); Lin, Min, E-mail: linm@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, 519 Road Zhuangshi, District Zhenghai, Ningbo 315201, People' s Republic of China (China); Xia, Qingping [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China)

    2012-11-15

    A 50 {mu}m Al-Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 Degree-Sign C. The morphology and composition of the Al-Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al-Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al-Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al-Cr coating moves positively from -0.67 to -0.48 V, which is in accordance with Nyquist and Bode plots. The Al-Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: Black-Right-Pointing-Pointer The Al-Cr coating can be prepared by dipping in solution, shaking dry and heating. Black-Right-Pointing-Pointer The coating morphology shows to be an intense overlapping structure. Black-Right-Pointing-Pointer The barrier effect combines with passivation and cathodic protection. Black-Right-Pointing-Pointer The anticorrosion abilities improve while magnetic properties change little. Black-Right-Pointing-Pointer Compared with other surface treatments, this method is convenient and low cost.

  8. Inhomogeneity of surface magnetic field over a NdFeB guideway and its influence on levitation force of the HTS bulk maglev system

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Longcai [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China)]. E-mail: zhlcai2000@163.com; Wang Jiasu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); He Qingyong [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); Zhang Jianghua [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China); Wang Suyu [Applied Superconductivity Laboratory, Southwest Jiaotong University, P.O. Box 152, Chengdu 610031 (China)

    2007-08-01

    Superconducting maglev vehicle system was one of the most promising applications of HTS bulks. The NdFeB guideway in this system was composed of many NdFeB permanent magnets and screws, so the air gaps (airgaps) between two permanent magnets and the screws would result in the inhomogeneity of the surface magnetic field. In this paper, we studied the magnetic inhomogeneity over the permanent magnet guideway (PMG) used in high-temperature superconducting (HTS) maglev vehicle system and its influence on the levitation force of the HTS bulk. Firstly, we measured the transverse magnetic field above the airgap, the screw and the place under where there was no airgap and screw. It was found that the magnetic field 10 mm above the guideway was roughly uniform. Secondly, we investigated the influence of the magnetic inhomogeneity of the PMG on levitation force of the bulk superconductor. From the experiment results, we found that the influence was very small, and would be ignored. Therefore, we could conclude that the PMG made by this method satisfied the requirements of the HTS maglev vehicle system in a quasi-static state.

  9. High performance hard magnetic NdFeB thick films for integration into micro-electro-mechanical systems

    International Nuclear Information System (INIS)

    Dempsey, N. M.; Walther, A.; May, F.; Givord, D.; Khlopkov, K.; Gutfleisch, O.

    2007-01-01

    5 μm thick NdFeB films have been sputtered onto 100 mm Si substrates using high rate sputtering (18 μm/h). Films were deposited at ≤500 deg. C and then annealed at 750 deg. C for 10 min. While films deposited at temperatures up to 450 deg. C have equiaxed grains, the size of which decreases with increasing deposition temperature, the films deposited at 500 deg. C have columnar grains. The out-of-plane remanent magnetization increases with deposition temperature, reaching a maximum value of 1.4 T, while the coercivity remains constant at about 1.6 T. The maximum energy product achieved (400 kJ/m 3 ) is comparable to that of high-quality NdFeB sintered magnets

  10. Design and fabrication of sintered Nd-Fe-B magnets with a low temperature coefficient of intrinsic coercivity

    Directory of Open Access Journals (Sweden)

    Cui X.G.

    2009-01-01

    Full Text Available To decrease the temperature coefficients of sintered Nd-Fe-B magnets, the influencing factors on temperature coefficients, especially the reversible temperature coefficient β of intrinsic coercivity Hcj, were analyzed. The results showed that the absolute value of β decreased with increasing Hcj and also the ratio of microstructure parameter c to Neff, indicating that the increase of magnetocrystalline anisotropy field HA and c/Neff can effectively decrease the absolute value of β. On the basis of this analysis, a sintered Nd-Fe-B magnet with a low temperature coefficient of Hcj was fabricated through composition design, and the value of β was only -0.385%/ºC in the temperature interval of 20-150ºC.

  11. A Combined Experimental and Finite Element Analysis Method for the Estimation of Eddy-Current Loss in NdFeB Magnets

    Directory of Open Access Journals (Sweden)

    Radu Fratila

    2014-05-01

    Full Text Available NdFeB permanent magnets (PMs are widely used in high performance electrical machines, but their relatively high conductivity subjects them to eddy current losses that can lead to magnetization loss. The Finite Element (FE method is generally used to quantify the eddy current loss of PMs, but it remains quite difficult to validate the accuracy of the results with complex devices. In this paper, an experimental test device is used in order to extract the eddy current losses that are then compared with those of a 3D FE model.

  12. A combined experimental and finite element analysis method for the estimation of eddy-current loss in NdFeB magnets.

    Science.gov (United States)

    Fratila, Radu; Benabou, Abdelkader; Tounzi, Abdelmounaïm; Mipo, Jean-Claude

    2014-05-14

    NdFeB permanent magnets (PMs) are widely used in high performance electrical machines, but their relatively high conductivity subjects them to eddy current losses that can lead to magnetization loss. The Finite Element (FE) method is generally used to quantify the eddy current loss of PMs, but it remains quite difficult to validate the accuracy of the results with complex devices. In this paper, an experimental test device is used in order to extract the eddy current losses that are then compared with those of a 3D FE model.

  13. The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

    International Nuclear Information System (INIS)

    Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

    2016-01-01

    NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm 3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable. (paper)

  14. The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

    Science.gov (United States)

    Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

    2016-11-01

    NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable.

  15. Hard magnetic properties of rapidly annealed NdFeB thin films on Nb and V buffer layers

    International Nuclear Information System (INIS)

    Jiang, H.; Evans, J.; O'Shea, M.J.; Du Jianhua

    2001-01-01

    NdFeB thin films of the form A (20 nm)/NdFeB(d nm)/A(20 nm), where d ranges from 54 to 540 nm and the buffer layer A is Nb or V were prepared on a Si(1 0 0) substrate by magnetron sputtering. The hard Nd 2 Fe 14 B phase is formed by a 30 s rapid anneal or a 20 min anneal. Average crystallite size ranged from 20 to 35 nm with the rapidly annealed samples having the smaller crystallite size. These samples also exhibited a larger coercivity and energy product than those treated by a 20 min vacuum anneal. A maximum coercivity of 26.3 kOe at room temperature was obtained for a Nb/NdFeB (180 nm)/Nb film after a rapid anneal at 725 deg. C. Initial magnetization curves indicate magnetization rotation rather than nucleation of reverse domains is important in the magnetization process. A Brown's equation analysis of the coercivity as a function of temperature allowed us to compare the rapidly annealed and 20 min annealed samples. This analysis suggests that rapid annealing gives higher quality crystalline grains than the 20 min annealed sample leading to the observed large coercivity in the rapidly annealed samples

  16. Development of a phosphating process for corrosion protection in NdFeB magnets; Desenvolvimento de um processo de fosfatacao para protecao anticorrosiva em imas NdFeB

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Adonis Marcelo Saliba

    2001-07-01

    NdFeB magnets are important materials, which produce better energy efficiency in electrical devices, but they are rather vulnerable to corrosion. In this study, a phosphating treatment for protection against corrosion of NdFeB magnets has been investigated. Phosphating is generally used as a pretreatment in the application of protective coatings. This treatment increases the corrosion assistance in defective areas of the coating as well as improves the adhesion between coating and substrate. A commercial NdFeB magnet produced by powder metallurgy has been used and the effect of the following parameters on phosphating was studied: time of phosphating; pH of phosphating solution; anodic polarization and molybdate addition to the phosphating solution. The results showed a significant increase in the corrosion resistance of magnets phosphated in a solution concentrated between 10-20 g/L NaH{sub 2}PO{sub 4}, pH in the range of 3 to 4.6, acidulated preferably with H{sub 3}PO{sub 4} at room temperature (20{+-}1) deg C. Conversion coatings formed at solutions of pH 3.8 showed better corrosion resistance. Phosphating times longer than 4 hours increased the magnet corrosion resistance 10 to 20 times. This resistance improves with higher immersion times. Anodic polarization of the magnet in the range 200-400 mV{sub SCE} accelerated phosphating. Results indicated that molybdate interacts preferentially with Nd rich phase of the magnet. In addition to the newly developed technology in this work for NdFeB corrosion protection, two methodologies have been introduced to facilitate electrochemical analyses: selection of samples of similar electrochemical behavior, based on the current density after 200s of constant anodic polarization; and evaluation of the corrosion protection provided by conversion coatings by monitoring of gas evolution during corrosion in acid solution. (author)

  17. Nanocrystalline NdFeB magnet prepared by mechanically activated disproportionation and desorption-recombination in-situ sintering

    International Nuclear Information System (INIS)

    Xiaoya, Liu; Yuping, Li; Lianxi, Hu

    2013-01-01

    The process of mechanically activated disproportionation and desorption-recombination in-situ sintering was proposed to synthesize highly densified nanocrystalline NdFeB magnet, and its validity was demonstrated by experimental investigation with the use of a Nd 16 Fe 76 B 8 (atomic ratio) alloy. Firstly, the as-cast alloy was disproportionated by mechanical milling in hydrogen, with the starting micron-sized Nd 2 Fe 14 B phase decomposed into an intimate mixture of nano-structured NdH 2.7 , Fe 2 B and α-Fe phases. The as-disproportionated alloy powders were compacted by cold pressing and then subjected to desorption-recombination in-situ sintering. The microstructure of both the as-disproportionated and the subsequently sintered samples was characterized by X-ray diffraction and electron transmission microscopy, respectively. The magnetic properties of the sintered samples were measured by using vibrating sample magnetometer. The results showed that, by vacuum sintering, not only was the powder compact consolidated, but also the as-disproportionated microstucture transformed into nanocrystalline Nd 2 Fe 14 B phase via the well-known desorption-recombination reaction, thus giving rise to nanocrystalline NdFeB magnet. In the present study, the optimal sintering parameters were found to be 780 °C×30 min. In this case, the coercivity, the remanence, and maximum energy product of the magnet sample achieved 0.8 T, 635.3 kA/m, and 106.3 kJ/m 3 , respectively. - Highlights: ► Nano-structured disproportionated NdFeB alloy powders by mechanical milling in hydrogen. ► Highly densified green magnet compact by cold pressing of as-disproportionated NdFeB alloy powders. ► Nanocrystalline NdFeB magnets by desorption-recombination in-situ sintering under vacuum. ► Magnetic properties significantly improved by relative density enhancement and nanocrystallization of Nd 2 Fe 14 B phase. ► The effects of sintering parameters on magnetic properties and the underlying

  18. Nanocrystalline NdFeB magnet prepared by mechanically activated disproportionation and desorption-recombination in-situ sintering

    Energy Technology Data Exchange (ETDEWEB)

    Xiaoya, Liu; Yuping, Li [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Lianxi, Hu, E-mail: hulx@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2013-03-15

    The process of mechanically activated disproportionation and desorption-recombination in-situ sintering was proposed to synthesize highly densified nanocrystalline NdFeB magnet, and its validity was demonstrated by experimental investigation with the use of a Nd{sub 16}Fe{sub 76}B{sub 8} (atomic ratio) alloy. Firstly, the as-cast alloy was disproportionated by mechanical milling in hydrogen, with the starting micron-sized Nd{sub 2}Fe{sub 14}B phase decomposed into an intimate mixture of nano-structured NdH{sub 2.7}, Fe{sub 2}B and {alpha}-Fe phases. The as-disproportionated alloy powders were compacted by cold pressing and then subjected to desorption-recombination in-situ sintering. The microstructure of both the as-disproportionated and the subsequently sintered samples was characterized by X-ray diffraction and electron transmission microscopy, respectively. The magnetic properties of the sintered samples were measured by using vibrating sample magnetometer. The results showed that, by vacuum sintering, not only was the powder compact consolidated, but also the as-disproportionated microstucture transformed into nanocrystalline Nd{sub 2}Fe{sub 14}B phase via the well-known desorption-recombination reaction, thus giving rise to nanocrystalline NdFeB magnet. In the present study, the optimal sintering parameters were found to be 780 Degree-Sign C Multiplication-Sign 30 min. In this case, the coercivity, the remanence, and maximum energy product of the magnet sample achieved 0.8 T, 635.3 kA/m, and 106.3 kJ/m{sup 3}, respectively. - Highlights: Black-Right-Pointing-Pointer Nano-structured disproportionated NdFeB alloy powders by mechanical milling in hydrogen. Black-Right-Pointing-Pointer Highly densified green magnet compact by cold pressing of as-disproportionated NdFeB alloy powders. Black-Right-Pointing-Pointer Nanocrystalline NdFeB magnets by desorption-recombination in-situ sintering under vacuum. Black-Right-Pointing-Pointer Magnetic properties significantly

  19. MFM study of NdFeB and NdFeB/Fe/NdFeB thin films

    International Nuclear Information System (INIS)

    Gouteff, P.C.; Folks, L.; Street, R.

    1998-01-01

    Domain structures of NdFeB thin films, ranging in thickness between 1500 and 29 nm, have been studied qualitatively by magnetic force microscopy (MFM). Samples were prepared using a range of sputtering conditions resulting in differences in properties such as texture, coercivity and magnetic saturation. MFM images of all the films showed extensive interaction domain structures, similar to those observed in nanocrystalline bulk NdFeB. An exchange-coupled NdFeB/Fe/NdFeB trilayer with layer thicknesses 18 nm/15 nm/18 nm, respectively, was also examined using MFM. (orig.)

  20. The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Liu Minxian, E-mail: liukey_sjtu@263.net [School of Computer Science and Technology, Southwest University of Science and Technology, Mianyang, Sichuan 621010 (China); Wang Yan [Luoyang Institute of Science and Technology, Luoyang, Henan 471023 (China)

    2012-01-15

    The characteristic of the levitation force relaxation was studied by experiment. The levitation force is attenuated with the application of the AC external magnetic field. The decay increases with the amplitude of the A external magnetic field. The decay is almost independent of the frequency of AC field. In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

  1. The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

    International Nuclear Information System (INIS)

    Liu Minxian; Wang Yan

    2012-01-01

    The characteristic of the levitation force relaxation was studied by experiment. The levitation force is attenuated with the application of the AC external magnetic field. The decay increases with the amplitude of the A external magnetic field. The decay is almost independent of the frequency of AC field. In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

  2. Effects of powder flowability on the alignment degree and magnetic properties for NdFeB sintermagnets

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Y. [School of Physics and Microelectronics, Shandong University, 250100 (China); Gao, R.W. [School of Physics and Microelectronics, Shandong University, 250100 (China)]. E-mail: gaorwbox@sdu.edu.cn; Han, G.B. [School of Physics and Microelectronics, Shandong University, 250100 (China); Bai, G. [School of Physics and Microelectronics, Shandong University, 250100 (China); Liu, T. [School of Physics and Microelectronics, Shandong University, 250100 (China); Wang, B. [School of Physics and Microelectronics, Shandong University, 250100 (China); Yantai Shougang Magnetic Material CO, LTD, 265500 (China)

    2006-04-15

    The magnetic powders for sintered NdFeB magnets have been prepared by using the strip casting (SC), hydrogen decrepitation (HD) and jet milling (JM) techniques. The effects of powder flowability and addition of a lubricant on the alignment degree and the hard magnetic properties of sintered magnets have been studied. The results show that the main factor affecting powder flowability is the aggregation of magnetic particles for powders in a loose state, but it is the friction between the powder particles for powders that are in a compact state. The addition of a lubricant with suitable dose can slightly prevent the congregating of powders, obviously decrease the friction between the powder particles, improve the powder flowability, and increase the alignment degree, remanence and energy product density of sintered magnets. Mixing a suitable dose of lubricant and adopting rubber isostatic pressing (RIP) with a pulse magnetic field, we have succeeded in producing the sintered NdFeB magnet with high hard magnetic properties of B {sub r}=14.57 KG, {sub j}H {sub c}=14.43 KOe (BH){sub max}=51.3 MGOe.

  3. XMCD study of the local magnetic and structural properties of microcrystalline NdFeB-based alloys

    Science.gov (United States)

    Menushenkov, A. P.; Ivanov, V. G.; Shchetinin, I. V.; Zhukov, D. G.; Menushenkov, V. P.; Rudnev, I. A.; Ivanov, A. A.; Wilhelm, F.; Rogalev, A.; Savchenko, A. G.

    2017-01-01

    X-ray Magnetic Circular Dichroism (XMCD) technique was used to investigate local magnetic properties of microcrystalline Nd10.4Zr4.0Fe79.2B6.4 samples, oriented along either easy or hard magnetization direction. The Nd L 2,3 and Fe K edge XMCD spectra were measured at room temperature under a magnetic field of T. A very strong dependence of XMCD spectra on the sample orientation has been observed at the Nd L 2,3-edges, whereas the Fe K-edge XMCD spectra are found to be practically isotropic. This result indicates that magnetic anisotropy of NdFeB-based alloys originates from the Nd sublattice. In addition, element selective magnetization curves have been recorded by measuring the intensity of XMCD signals as a function of an applied magnetic field up to T. To find a correlation between local and macroscopic magnetic properties of studied samples we compared these data with magnetization curves, measured by vibrating sample magnetometer up to T. Results are important for understanding the origin of high-coercivity state in NdFeB-based intermetallic compounds.

  4. The influence of carbon and oxygen on the magnetic characteristics of press-less sintered NdFeB magnets

    Science.gov (United States)

    Xia, M.; Abrahamsen, A. B.; Bahl, C. R. H.; Veluri, B.; Søegaard, A. I.; Bøjsøe, P.; Millot, S.

    2017-01-01

    The Pressless Process (PLP) was adopted to manufacture NdFeB sintered magnets, where the investigations on carbon and oxygen residues from heptane milling liquid media and graphite crucibles used for sintering were quantified to evaluate the influence on the magnetic characteristics. The carbon and oxygen content in the magnets produced from wet ball milling of strip cast flakes was found to be of the order 104 ppm and 4·104 ppm respectively, which resulted in soft magnetic behavior. However using jet milling the carbon and oxygen concentration were decreased by an order of magnitude resulting in coercivity of up to 829 kA/m. Thus the influence of the carbon from the graphite crucibles is small.

  5. Computation of magnetic field in DC brushless linear motors built with NdFeB magnets

    International Nuclear Information System (INIS)

    Basak, A.; Shirkoohi, G.H.

    1990-01-01

    A software package based on finite element technique has been used to compute three-dimensional magnetic fields and static forces developed in brushless d.c. linear motors. As the field flux-source two different types of permanent magnets, one of them being the high energy neodymium- iron-boron type, has been used in computer models. Motors with the same specifications as the computer models were built and experimental results obtained from them are compared with the computed results

  6. Effects of thickness and annealing condition on magnetic properties and thermal stabilities of Ta/Nd/NdFeB/Nd/Ta sandwiched films

    International Nuclear Information System (INIS)

    Liu Wen-Feng; Zhang Min-Gang; Zhang Ke-Wei; Zhang Hai-Jie; Chai Yue-Sheng; Xu Xiao-Hong

    2016-01-01

    Ta/Nd/NdFeB/Nd/Ta sandwiched films are deposited by magnetron sputtering on Si (100) substrates, and subsequently annealed in vacuum at different temperatures for different time. It is found that both the thickness of NdFeB and Nd layer and the annealing condition can affect the magnetic properties of Ta/Nd/NdFeB/Nd/Ta films. Interestingly, the thickness and annealing temperature show the relevant behaviors that can affect the magnetic properties of the film. The high coercivity of 24.1 kOe (1 Oe = 79.5775 A/m) and remanence ratio (remanent magnetization/saturation magnetization) of 0.94 can be obtained in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed for 3 min at 1023 K. In addition, the thermal stability of the film is also linked to the thickness of NdFeB and Nd layer and the annealing temperature as well. The excellent thermal stability can be achieved in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed at 1023 K. (paper)

  7. Selective Extraction and Recovery of Nd and Dy from Nd-Fe-B Magnet Scrap by Utilizing Molten MgCl2

    Science.gov (United States)

    Shirayama, Sakae; Okabe, Toru H.

    2018-02-01

    Fundamental experiments are conducted with the aim of developing an efficient recycling process for rare earth elements (REEs) from neodymium-iron-boron (Nd-Fe-B) permanent magnet scrap. Molten magnesium dichloride (MgCl2) was chosen as an extraction medium, which can selectively chlorinate and extract REEs in magnet alloys. Dysprosium-containing Nd-Fe-B magnet alloy was immersed in molten MgCl2 at 1273 K (1000 °C) for 3 to 12 hours. The results of the experiments clearly show that the REEs in the magnetic alloy were successfully extracted into the molten salt, while the Fe-B alloy remained in a solid form. The extraction ratios of Nd and Dy were at most 87 and 78 mass pct, respectively. After the extraction experiment, excess MgCl2 and Mg were removed by vacuum distillation and the rare earth chlorides were recovered. Thus, the feasibility of this method for efficient recovery of rare earths using molten MgCl2 is demonstrated.

  8. Analysis of the demagnetization process of Nd-Fe-B sintered magnets at elevated temperatures by magnetic domain observation using a Kerr microscope

    Science.gov (United States)

    Takezawa, M.; Ogimoto, H.; Kimura, Y.; Morimoto, Y.

    2014-05-01

    Magnetization reversal and its propagation in sintered Nd-Fe-B magnets were clearly observed at elevated temperatures up to 150 °C using a Kerr microscope, image processing, and photo editing. Simultaneous magnetization reversal in several grains along the easy axis direction occurred at elevated temperature, and the extent of simultaneous magnetization reversal increased with temperature. This indicates that reduction in the coercivity of Nd-Fe-B sintered magnets at elevated temperatures is attributable to decrease in anisotropy and insufficient pinning of domain walls at grain boundaries.

  9. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate.

    Science.gov (United States)

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ∼29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ∼2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise.

  10. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate

    Science.gov (United States)

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ˜29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ˜2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise.

  11. Multi-pole magnetization of NdFeB magnets for magnetic micro-actuators and its characterization with a magnetic field mapping device

    International Nuclear Information System (INIS)

    Toepfer, J.; Pawlowski, B.; Beer, H.; Ploetner, K.; Hofmann, P.; Herrfurth, J.

    2004-01-01

    Multi-pole magnetization of NdFeB plate magnets of thickness between 0.25 and 2 mm with a stripe pattern and a pole pitch of 2 or 1 mm was performed by pulse magnetization. The experimental conditions of the magnetization process were optimized to give a maximum surface flux density at the poles. The magnetic field distribution above the magnets was measured with a field mapping device that automatically scans the surface of the magnet with a Hall probe. It is demonstrated for different magnet geometries that the field mapping system is a useful device to study the magnetic surface pole structure. The characterization of the pole flux density of multi-pole NdFeB flat magnets is an important prerequisite for the application of these magnets in miniature actuators

  12. Changes of microstructure and magnetic properties of Nd-Fe-B sintered magnets by doping Al-Cu

    International Nuclear Information System (INIS)

    Ni Junjie; Ma Tianyu; Yan Mi

    2011-01-01

    The microstructural and magnetic properties of Al 100-x Cu x (15at%≤x≤45 at%) doped Nd-Fe-B magnets were studied. The distribution and alloying effects of Cu or Al on the intergranular microstructure were investigated by thermodynamic analysis, differential scanning calorimetery and microscopy techniques. It was observed that when the Cu content of Al 100x Cu x exceeds to 25 at%, the (Pr, Nd)Cu and CuAl 2 phases form in these magnets. The formation of (Pr, Nd)Cu phase depends on the negative formation enthalpy of (Pr, Nd)Cu and the exclusive distribution of Cu in the intergranular regions. The eutectic reaction between (Pr, Nd)Cu phase and (Pr, Nd) occurs at 480 deg. C, which forms the liquid phase that dissolves the (Pr, Nd) 2 Fe 14 B surface irregularities and thus increases the quantities of (Pr, Nd)-rich phase at the grain boundaries. These changes benefit the grain boundary microstructure, especially the distribution of (Pr, Nd)-rich phase, which effectively improves the intrinsic coercivity i H c due to the decreases of exchange coupling between the (Pr, Nd) 2 Fe 14 B grains. - Highlights: → Cu/Al effects on Nd-Fe-B structure depend on their distribution/alloying behaviors. → Cu exclusively distributes in grain boundaries different from Al and has negative mixing heat with Nd. → (Pr,Nd)Cu phase besides CuAl 2 forms in grain boundaries with Cu content increase. → (Pr,Nd)Cu phases optimize microstructure and increase magnetic properties.

  13. Magnetic Behavior of Sintered NdFeB Magnets on a Long-Term Timescale

    Directory of Open Access Journals (Sweden)

    Minna Haavisto

    2014-01-01

    Full Text Available Stable polarization of permanent magnets over the lifetime of the application is an important aspect in electrical machine design. Specification of the long-term stability of magnet material is difficult, since knowledge of the phenomenon is incomplete. To be able to optimize magnet material selection, the long-term magnetic behavior of the material must also be understood. This study shows that material with a very square JH curve is stable until a certain critical operating temperature is reached. Major losses are detected as the critical temperature is exceeded. Material with a rounder JH curve does not show a well-defined critical temperature, but increasing losses over a large temperature range. The critical temperature of a material is also dependent on the field conditions. Results differ whether the tests are performed in an open or closed magnetic circuit. In open-circuit tests, the opposing field is not homogeneously distributed throughout the volume of the magnet and thus the long-term behavior is different than that in closed-circuit conditions. Open-circuit tests seem to give bigger losses than closed-circuit tests in cases where the permeance coefficient of the open-circuit sample is considered to be the average permeance coefficient, calculated according to the dimensions of the magnet.

  14. Solidification process in melt spun Nd-Fe-B type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Li, Changping [Iowa State Univ., Ames, IA (United States)

    1998-02-23

    A generalized solidification model has been developed based on a systematic investigation on the microstructure of melt spun Nd-Fe-B alloys. Melt spinning was conducted on initial stoichiometric and TiC added Nd2Fe14B (2-14-1) compositions to produce under, optimally and over quenched microstructures. Microstructural characterization was carried out by TEM, SEM, Optical microscopy, XRD, DTA, VSM and DC SQUID techniques. By taking the dendritic breakup during recalescence into consideration, this generalized model has successfully explained the solidification process of the melt spun Nd-Fe-B alloys. Challenging the conventional homogeneous nucleation models, the new model explains the fine and uniform equiaxed 2-14-1 microstructure in optimally quenched ribbons as a result of the breakup of the 2-14-1 dendrites which nucleate heterogeneously from the wheel surface and grow dendritically across the ribbon thickness due to the recalescence. Besides this dendritic breakup feature, the under quenched microstructure is further featured with another growth front starting with the primary solidification of Fe phase near the free side, which results in a coarsely grained microstructure with Fe dendritic inclusions and overall variation in microstructure across the ribbon thickness. In addition, because a epitaxy exists between the Fe phase and the 2-14-1, the so-formed coarse 2-14-1 grains may be textured. C-axis texturing was observed in under quenched ribbons. As a constraint to solidification models in this system, the cause and characteristics of this phenomenon has been studied in detail to test the authors proposed model, and agreement has been found. An extension has also been made to understand the solidification process when TiC is added, which suggests that Ti and C slow down the growth front of both Fe and 2-14-1 phase.

  15. The Role of Annealing Temperature on Structural and Magnetic Properties of NdFeB Thin Films

    Directory of Open Access Journals (Sweden)

    A. Khanjani

    2016-06-01

    Full Text Available In the present research NdFeB thin films coupled with buffer and capping layer of W were formed on Si/SiO2 substrate by means of RF magnetron sputtering. The system was annealed at vaccum at different temperatures of 450, 500, 550,. 600 and 650 °C Phase analysis was carried out by XRD and it was found that NdFeB was formed without the formation of any kind of secondary phase. The cross sectional and grain size of the thin films were measured by scanning electron microscopy. Morphological studies were performed by atomic force microscopy. Magnetic properties of thin films including coercivity, saturation of magnetization and hysteresis area were evcaluated by vibrating sample magnetometer. It was found that by annealing at 400 °C the amorphous layer was formed.The highest intensity of peaks was formed at 550 °C and with an increase in temperature the intensity was declined. The grain size was increased by temperature and had an impact on the coercivity. With an increase of temperature up to 600 °C, perpendicular coercivity was increased and then by further increase of temperatute, coercivity was reduced. Based on the obtained data the temperature of 600 °C was selected as the optimum annealing temperature for reaching enhanced structural and magnetic feature.

  16. Big Area Additive Manufacturing of High Performance Bonded NdFeB Magnets

    NARCIS (Netherlands)

    Li, L; Tirado, A.; Nlebedim, I.C.; Rios, O.; Post, B.; Kunc, V.; Lowden, R.R.; Lara-Curzio, E.; Fredette, R.; Ormerod, J.; Lograsso, T.A.; Paranthaman, M.P.

    2016-01-01

    Additive manufacturing allows for the production of complex parts with minimum material waste, offering an effective technique for fabricating permanent magnets which frequently involve critical rare earth elements. In this report, we demonstrate a novel method - Big Area Additive Manufacturing

  17. Effect of Ti and C additions on structural and magnetic properties of (Pr,Nd)-Fe-B nanocrystalline magnetic materials

    Energy Technology Data Exchange (ETDEWEB)

    Murakami, R.K. [Instituto de Fisica, Universidade de Sao Paulo, 05315-970 Sao Paulo, SP (Brazil); Universidade Federal do ABC, R. Santa Adelia, 166, 09210-170 Santo Andre, SP (Brazil)], E-mail: regina.murakami@ufabc.edu.br; Rechenberg, H.R. [Instituto de Fisica, Universidade de Sao Paulo, 05315-970 Sao Paulo, SP (Brazil); Neiva, A.C. [Departamento de Engenharia Quimica, Escola Politecnica da Universidade de Sao Paulo, Sao Paulo, SP (Brazil); Missell, F.P. [Departamento de Fisica e Quimica, Centro de Ciencias Exatas e Tecnologia, Universidade de Caxias do Sul, 95070-560 Caxias do Sul, RS (Brazil); Divisao de Metrologia de Materiais-INMETRO, Av. Nossa Senhora das Gracas, 50 (Xerem), 25250-020 Duque de Caxias, RJ (Brazil); Villas-Boas, V. [Departamento de Fisica e Quimica, Centro de Ciencias Exatas e Tecnologia, Universidade de Caxias do Sul, 95070-560 Caxias do Sul, RS (Brazil)

    2008-07-15

    Effects of titanium carbide (TiC) addition on structural and magnetic properties of isotropic (Pr,Nd)-Fe-B nanocrystalline magnetic materials have been investigated. In this work, we investigate the effect of TiC addition on a (Pr,Nd)-poor and B-rich composition, as well as on a B-poor and (Nd,Pr)-rich composition. Rapidly solidified (Pr,Nd)-Fe-B alloys were prepared by melt-spinning. The compositions studied were (Pr{sub 1-x}Nd{sub x}){sub 4}Fe{sub 78}B{sub 18} (x=0, 0.5, and 1) with addition of 3 at% TiC. Unlike the (Pr{sub x}Nd{sub 1-x}){sub 9.5}Fe{sub 84.5}B{sub 6} materials that present excellent values for coercive field and energy product, the (Pr,Nd)-poor and B-rich composition alloys with TiC addition present lower values. Rietveld analysis of X-ray data and Moessbauer spectroscopy revealed that samples are predominantly composed of Fe{sub 3}B and {alpha}-Fe. For the RE-rich compositions (Pr{sub x}Nd{sub 1-x}){sub 9.5}Fe{sub 84.5}B{sub 6} (x=0.1, 0.25, 0.5, 0.75, and 1) with the addition of 3 at% TiC, the highest coercive field and energy product (8.4 kOe and 14.4 MGOe, respectively) were obtained for the composition Pr{sub 9.5}Fe{sub 84.5}B{sub 6}.

  18. New magnetic rails with double-layer Halbach structure by employing NdFeB and ferrite magnets for HTS maglev

    Science.gov (United States)

    Sun, Ruixue; Zheng, Jun; Zheng, Botian; Qian, Nan; Li, Jipeng; Deng, Zigang

    2018-01-01

    In the high temperature superconducting (HTS) maglev system, the magnetic rail as an essential infrastructure is needed all along the route to carry passengers and goods to the destinations. Thus, large amount of rare earth magnetic materials are required in the magnetic rail construction. In order to decrease the dependence of magnetic rails on rare earth elements, the ferrite magnet is employed to replace part of the NdFeB magnets containing rare earth elements. Consequently, a new type rail with double-layer Halbach structure is presented, which is consisted of NdFeB and ferrite magnets. In this paper, we designed and fabricated the proposed rail, and further measured its magnetic flux density distribution and electromagnetic force interacting with HTS bulks. Experimental results indicate that, this new type rail, in double-layer Halbach structure, can achieve an equivalent distribution of magnetic flux density and levitation performance as the pure NdFeB Halbach rail, while a 10% reduction in NdFeB magnet consumption can be realized at the same time. In addition this work explores another magnetic material selection for HTS maglev applications. The dependence on rare earth element and the cost of magnetic rails can be further reduced, as the coercive force of ferrite magnets improved.

  19. Design and simulation of an axial flux motor with Nd Fe B magnets and Pcb windings

    Energy Technology Data Exchange (ETDEWEB)

    Aguero, A.; Cacace, R.; Moyano, R.; Actis, F. [Instituto Nacional de Tecnologia Industrial, Cordoba (Argentina). Centro de Investigacion de Materiales y Metrologia

    1996-12-31

    Permanent magnets are increasingly used in generators and motors to supply the magnetic field required for their operation. Rare earth magnets are known to have a high power density and allow volume and weight reduction of the machine under design. Electronically commutated motor applications have been a result of the recent advances in electronics. This paper deals with a simple and typical axial flux permanent magnet (PM) machine topology which is basically formed by sintered neodymium-iron-boron magnets and etched air gap windings. An eight poles machine prototype was designed and constructed. The stator rotor has holes containing axially magnetized PM which are mounted on the disk surface faced to the machine stator. PM are cylindrical shaped. Magnetic circuit design and optimization was conducted applying a 2-dimensional finite element analysis computer code. The performance of the small size prototype was evaluated through experimental testing. (author) 9 refs., 6 figs.

  20. Nanocompositional Electron Microscopic Analysis and Role of Grain Boundary Phase of Isotropically Oriented Nd-Fe-B Magnets

    Directory of Open Access Journals (Sweden)

    Gregor A. Zickler

    2017-01-01

    Full Text Available Nanoanalytical TEM characterization in combination with finite element micromagnetic modelling clarifies the impact of the grain misalignment and grain boundary nanocomposition on the coercive field and gives guidelines how to improve coercivity in Nd-Fe-B based magnets. The nanoprobe electron energy loss spectroscopy measurements obtained an asymmetric composition profile of the Fe-content across the grain boundary phase in isotropically oriented melt-spun magnets and showed an enrichment of iron up to 60 at% in the Nd-containing grain boundaries close to Nd2Fe14B grain surfaces parallel to the c-axis and a reduced iron content up to 35% close to grain surfaces perpendicular to the c-axis. The numerical micromagnetic simulations on isotropically oriented magnets using realistic model structures from the TEM results reveal a complex magnetization reversal starting at the grain boundary phase and show that the coercive field increases compared to directly coupled grains with no grain boundary phase independently of the grain boundary thickness. This behaviour is contrary to the one in aligned anisotropic magnets, where the coercive field decreases compared to directly coupled grains with an increasing grain boundary thickness, if Js value is > 0.2 T, and the magnetization reversal and expansion of reversed magnetic domains primarily start as Bloch domain wall at grain boundaries at the prismatic planes parallel to the c-axis and secondly as Néel domain wall at the basal planes perpendicular to the c-axis. In summary our study shows an increase of coercive field in isotropically oriented Nd-Fe-B magnets for GB layer thickness > 5 nm and an average Js value of the GB layer < 0.8 T compared to the magnet with perfectly aligned grains.

  1. Nd-Fe-B/Sm-M/Nd-M (M = Fe, Co, Ti, Cu, Zr) hybrid magnets with improved thermal stability

    Science.gov (United States)

    Grigoras, M.; Lostun, M.; Urse, M.; Borza, F.; Chiriac, H.; Lupu, N.

    2018-02-01

    Hybrid magnets of Nd12Fe82B6(2:14:1-phase)/Nd9.4Fe59Co25.3Ti6.3(3:29-phase) and Nd12Fe82B6/Sm11.1Co65.8Fe8.9Cu10.7Zr3.5(2:17-phase) with different weight ratio have been prepared by spark plasma sintering pressing technique from ball-milled powders obtained from melt-spun ribbons. Influence of the ratio between the two phases on the magnetic properties and thermal stability of the hybrid magnets was studied. It has been found that the ratio has a remarkable influence, especially on the thermal stability of the bulk magnets. However, the magnetic properties of such type of hybrid magnets result not only from the type and ratio of components but also from the interaction between them. It was found that in NdFeB/3:29 hybrid magnets with 15% content of 3:29-phase, the temperature coefficients of remanence (α) and of coercivity (β) are improved from -0.095 to -0.082 (%/°C) and from -0.57 to -0.47 (%/°C), respectively, as compared to the Nd2Fe14B single-phase counterpart. While for the NdFeB/2:17 hybrid magnets the content of 2:17-phase is not significantly influencing the temperature coefficient of induction (α), the temperature coefficient of °C (β) increases up to -0.41 (%/°C) for 10% content of 2:17-phase. The increase in the reversible temperature coefficients of hybrid magnets indicate a remarkable improvement of their thermal stability.

  2. Crystallographic orientation analysis in HDDR process of anisotropic Nd-Fe-B magnet powders

    Energy Technology Data Exchange (ETDEWEB)

    Takizawa, Rina, E-mail: 3ES15002M@s.kyushu-u.ac.jp [Department of Applied Science for Electronics and Materials, Interdisciplinary Graduate School of Science and Engineering, Kyushu University, 6-1 Kasugakoen, Kasuga 816-8580 (Japan); Itakura, Masaru [Department of Applied Science for Electronics and Materials, Faculty of Engineering Sciences, Kyushu University, 6-1 Kasugakoen, Kasuga, Fukuoka 816-8580 (Japan); Katayama, Nobuhiro; Morimoto, Koichiro [R& D Division, Toda Kogyo Corp., 1-4 Meijishinkai, Otake, Hiroshima 739-0652 (Japan)

    2017-07-01

    Highlights: • Over 70% of the Nd{sub 2}Fe{sub 14}B grains after the HDDR process are aligned within 30°. • The c-axis alignment of Nd{sub 2}Fe{sub 14}B slightly deteriorates by the Nd-rich phase formation. • α-Fe grains possess a uniaxial and 〈1 1 3〉 oriented texture in the decomposed stage. • α-Fe is most likely to induce the texture development of recombined Nd{sub 2}Fe{sub 14}B. - Abstract: Microstructural changes and crystallographic orientation information in the hydrogenation-decomposition-desorption-recombination (HDDR) process of Nd-Fe-B alloy were investigated using electron backscatter diffraction (EBSD) and precession electron diffraction (PED) in order to understand the mechanism of anisotropy inducement in the HDDR process. Recombined Nd{sub 2}Fe{sub 14}B grains were found to nucleate at the interfaces between NdH{sub 2} and α-Fe grains and to have a [0 0 1]-oriented texture from the beginning of the recombination reaction. The Fe grains form with alignment of one of the 〈1 1 3〉 directions at decomposed stage. This suggests that α-Fe most likely induces texture development of recombined Nd{sub 2}Fe{sub 14}B.

  3. A novel method combining additive manufacturing and alloy infiltration for NdFeB bonded magnet fabrication

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Conner, B. S.; Chi, Miaofang; Elliott, Amy M.; Rios, Orlando; Zhou, Haidong; Paranthaman, M. Parans

    2017-09-01

    In this paper, binder jetting additive manufacturing technique is employed to fabricate NdFeB isotropic bonded magnets, followed by an infiltration process with low-melting point eutectic alloys [i.e., Nd3Cu0.25Co0.75 (NdCuCo) and Pr3Cu0.25Co0.75 (PrCuCo)]. Densification and mechanical strength improvement are achieved for the as-printed porous part. Meanwhile, the intrinsic coercivity Hci is enhanced from 732 to 1345 kA/m and 1233 kA/m after diffusion of NdCuCo and PrCuCo, respectively. This study presents a novel method for fabricating complex-shaped bonded magnets with promising mechanical and magnetic properties.

  4. Magnetic properties of melt-spun Nd-rich NdFeB alloys with Dy and Ga substitutions

    International Nuclear Information System (INIS)

    Harland, C.L.; Davies, H.A.

    1998-01-01

    The results of a systematic investigation of the effects of Dy and Ga additions on the magnetic properties of a Nd-rich NdFeB alloy are presented and discussed. Particular attention is given to the effect of increasing Dy substitutions on the coercivity of the Nd 18 Fe 76 B 6 alloy. Substitution of 30% of the Nd by Dy resulted in a coercivity increase from 1590 to 3290 kA m -1 . However, contrary to previous suggestions, substitution of 1% of the Fe by Ga was found to have only a small influence on the magnetic properties of all the alloys in the compositional series (Nd 100-x Dy x ) 18 Fe 76 B 6 (x=0-30). (orig.)

  5. Field homogeneity improvement of maglev NdFeB magnetic rails from joints.

    Science.gov (United States)

    Li, Y J; Dai, Q; Deng, C Y; Sun, R X; Zheng, J; Chen, Z; Sun, Y; Wang, H; Yuan, Z D; Fang, C; Deng, Z G

    2016-01-01

    An ideal magnetic rail should provide a homogeneous magnetic field along the longitudinal direction to guarantee the reliable friction-free operation of high temperature superconducting (HTS) maglev vehicles. But in reality, magnetic field inhomogeneity may occur due to lots of reasons; the joint gap is the most direct one. Joint gaps inevitably exist between adjacent segments and influence the longitudinal magnetic field homogeneity above the rail since any magnetic rails are consisting of many permanent magnet segments. To improve the running performance of maglev systems, two new rail joints are proposed based on the normal rail joint, which are named as mitered rail joint and overlapped rail joint. It is found that the overlapped rail joint has a better effect to provide a competitive homogeneous magnetic field. And the further structure optimization has been done to ensure maglev vehicle operation as stable as possible when passing through those joint gaps. The results show that the overlapped rail joint with optimal parameters can significantly reduce the magnetic field inhomogeneity comparing with the other two rail joints. In addition, an appropriate gap was suggested when balancing the thermal expansion of magnets and homogenous magnetic field, which is considered valuable references for the future design of the magnetic rails.

  6. Magnetic properties and phase evolution of sintered Nd-Fe-B magnets with intergranular addition of Pr–Co alloy

    International Nuclear Information System (INIS)

    Jin, Chaoxiang; Chen, Renjie; Yin, Wenzong; Tang, Xu; Wang, Zexuan; Ju, Jinyun; Lee, Don; Yan, Aru

    2016-01-01

    The magnetic properties, thermal stability and phase evolution of sintered Nd-Fe-B magnets with intergranular addition of Pr–Co were investigated. The thermal stabilities of coercivity and remanence were simultaneously enhanced without heavy rare earth elements, resulting from the partial substitution of Pr for Nd and Co for Fe in matrix phase, respectively. After Pr–Co addition, RE-rich phase reduced and new phases containing Pr and Co, such as (NdPr) (FeCo) 2 (NdPr) 3 (FeCo) and (NdPr) 2 (FeCo) 17 phases, were formed. With the increase of Pr–Co addition amount, intrinsic coercivity firstly decreased sharply which was mainly caused by the formation of soft ferromagnetic (NdPr) (FeCo) 2 phase, and subsequently presented a remarkable recovery induced by the formation of non-magnetic (NdPr) 3 (FeCo) phase and transformation of (NdPr) (FeCo) 2 phase from ferromagnetic to non-magnetic. Due to the reduction of matrix phase proportion, the remanence decreased monotonously after the addition of Pr–Co for more than 10 wt. %. - Highlights: • The improved thermal stabilities of coercivity and remanence were obtained. • An abnormal remarkable recovery of coercivity was found. • The evolution of Co-containing phases was clarified.

  7. Magnetic properties and phase evolution of sintered Nd-Fe-B magnets with intergranular addition of Pr–Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Chaoxiang [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology and Enginnering, Chinese Academy of Sciences, Ningbo 315201 (China); Rare Earth Magnetic Materials Laboratory, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Chen, Renjie, E-mail: chenrj@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology and Enginnering, Chinese Academy of Sciences, Ningbo 315201 (China); Rare Earth Magnetic Materials Laboratory, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Yin, Wenzong; Tang, Xu; Wang, Zexuan; Ju, Jinyun [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology and Enginnering, Chinese Academy of Sciences, Ningbo 315201 (China); Rare Earth Magnetic Materials Laboratory, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Lee, Don [University of Dayton, Dayton OH (United States); Yan, Aru, E-mail: aruyan@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology and Enginnering, Chinese Academy of Sciences, Ningbo 315201 (China); Rare Earth Magnetic Materials Laboratory, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2016-06-15

    The magnetic properties, thermal stability and phase evolution of sintered Nd-Fe-B magnets with intergranular addition of Pr–Co were investigated. The thermal stabilities of coercivity and remanence were simultaneously enhanced without heavy rare earth elements, resulting from the partial substitution of Pr for Nd and Co for Fe in matrix phase, respectively. After Pr–Co addition, RE-rich phase reduced and new phases containing Pr and Co, such as (NdPr) (FeCo){sub 2} (NdPr){sub 3}(FeCo) and (NdPr){sub 2}(FeCo){sub 17} phases, were formed. With the increase of Pr–Co addition amount, intrinsic coercivity firstly decreased sharply which was mainly caused by the formation of soft ferromagnetic (NdPr) (FeCo){sub 2} phase, and subsequently presented a remarkable recovery induced by the formation of non-magnetic (NdPr){sub 3}(FeCo) phase and transformation of (NdPr) (FeCo){sub 2} phase from ferromagnetic to non-magnetic. Due to the reduction of matrix phase proportion, the remanence decreased monotonously after the addition of Pr–Co for more than 10 wt. %. - Highlights: • The improved thermal stabilities of coercivity and remanence were obtained. • An abnormal remarkable recovery of coercivity was found. • The evolution of Co-containing phases was clarified.

  8. Improvement of the corrosion resistance on Nd-Fe-B magnet with nickel plating

    International Nuclear Information System (INIS)

    Minowa, T.; Yoshikawa, M.; Honshima, M.

    1989-01-01

    The authors describe the corrosion-resistant test humidity test (80 0 C, 90%R.H.) autoclave test (120 0 C, 2atm, saturated with water vapor), salt spray test (35 0 C, 5% NaCl) performed on the sintered Nd magnet treated with nickel plating. Al ion-plating and without coating were also exposed to the corrosion test. After the specified periods of corrosion test, the permanent flux loss of the re-magnetized sample was measured. The changes in the appearance were also observed

  9. Multifaceted Material Substitution: The Case of NdFeB Magnets, 2010-2015

    Science.gov (United States)

    Smith, Braeton J.; Eggert, Roderick G.

    2016-07-01

    Substitution is an important response for material users when faced with disruption to the availability or price of an essential material. In economic terms, substitution refers to the ability of firms to alter their patterns of material use in response to exogenous market shocks. Substitution comes in different forms which vary from situation to situation. This paper uses expert opinion to identify the specific forms of substitution that occurred in permanent magnets, specifically neodymium-iron-boron magnets, following the significant increase in rare earth prices in 2010-2011. The paper provides a framework for understanding the multifaceted nature of substitution and assesses the relative importance of five different types of substitution. Technology-for-element, grade-for-grade, and system-for-system substitution appear to have been more important than element-for-element and magnet-for-magnet substitution. Cost pass-through and absorption were also important responses.

  10. Micromagnetic simulation of the influence of grain boundary on cerium substituted Nd-Fe-B magnets

    Directory of Open Access Journals (Sweden)

    D. Liu

    2017-05-01

    Full Text Available A three-dimensional finite element model was performed to study the magnetization reversal of (CexNd1-x2Fe14B nanocomposite permanent magnets. The influences of volume fraction, width and performance parameters of the grain boundary (GB composition on the coercivity were analyzed by the method of micromagnetic simulation. The calculation results indicate that the structure and chemistry of GB phase play important roles in Nd2Fe14B-based magnets. An abnormal increase in the value of coercivity is found to be connected with the GB phase, approximately when the percentage of doped cerium is between 20% and 30%. While the coercivity decreases directly with the increase in cerium content instead of being abnormal when there is no GB phase in magnets at all or the value of magnetocrystalline anisotropy or exchange integral is too large.

  11. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    Directory of Open Access Journals (Sweden)

    Y. Kataoka

    2015-11-01

    Full Text Available The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn2O3-type Nd2O3. The estimated recovery-ratio of Nd reaches to 97%.

  12. Separation of rare earths and other valuable metals from deep-eutectic solvents: a new alternative for the recycling of used NdFeB magnets

    OpenAIRE

    Riano, Sofia; Petranikova, Martina; Onghena, Bieke; Vander Hoogerstraete, Tom; Banerjee, Dipanjan; Foreman, Mark R. St J.; ekberg, christian; BINNEMANS, Koen

    2017-01-01

    International audience; Deep-eutectic solvents (DESs) are used as a promising alternative to aqueous solutions for the recovery of valuable metals from NdFeB magnets. A deep-eutectic solvent based on choline chloride and lactic acid (molar ratio 1 : 2) was used for the leaching of rare earths and other metals from NdFeB magnets. A process for the separation of Fe, B and Co from Nd and Dy in the deep-eutectic solvent was developed by using the ionic liquid tricaprylmethylammonium thiocyanate (...

  13. Direct observation of magnetization reversal of hot-deformed Nd-Fe-B magnet

    Directory of Open Access Journals (Sweden)

    Xiaoyun Zhu

    2018-01-01

    Full Text Available The dynamic magnetic domain structure in magnetization and demagnetization process of hot-deformed and NdCu-diffused Nd2Fe14B magnets were in-situ observed by Lorentz transmission electron microscopy (LTEM. The demagnetization process of hot-deformed sample is dominated by domain-wall pinning, while that of NdCu-diffused sample is mainly the magnetization reversal of single grains or grain aggregations. This firstly observed result gives an explicit evidence to understand the coercivity mechanism of magnetically segregated magnet. The effect of magnetic field of TEM on decrease in domain wall energy was theoretically analyzed, which helps to understand the in-situ observation process of magnetic materials.

  14. Direct observation of magnetization reversal of hot-deformed Nd-Fe-B magnet

    Science.gov (United States)

    Zhu, Xiaoyun; Tang, Xu; Pei, Ke; Tian, Yue; Liu, Jinjun; Xia, Weixing; Zhang, Jian; Liu, J. Ping; Chen, Renjie; Yan, Aru

    2018-01-01

    The dynamic magnetic domain structure in magnetization and demagnetization process of hot-deformed and NdCu-diffused Nd2Fe14B magnets were in-situ observed by Lorentz transmission electron microscopy (LTEM). The demagnetization process of hot-deformed sample is dominated by domain-wall pinning, while that of NdCu-diffused sample is mainly the magnetization reversal of single grains or grain aggregations. This firstly observed result gives an explicit evidence to understand the coercivity mechanism of magnetically segregated magnet. The effect of magnetic field of TEM on decrease in domain wall energy was theoretically analyzed, which helps to understand the in-situ observation process of magnetic materials.

  15. Effects of thickness and annealing condition on magnetic properties and thermal stabilities of Ta/Nd/NdFeB/Nd/Ta sandwiched films

    Science.gov (United States)

    Liu, Wen-Feng; Zhang, Min-Gang; Zhang, Ke-Wei; Zhang, Hai-Jie; Xu, Xiao-Hong; Chai, Yue-Sheng

    2016-11-01

    Ta/Nd/NdFeB/Nd/Ta sandwiched films are deposited by magnetron sputtering on Si (100) substrates, and subsequently annealed in vacuum at different temperatures for different time. It is found that both the thickness of NdFeB and Nd layer and the annealing condition can affect the magnetic properties of Ta/Nd/NdFeB/Nd/Ta films. Interestingly, the thickness and annealing temperature show the relevant behaviors that can affect the magnetic properties of the film. The high coercivity of 24.1 kOe (1 Oe = 79.5775 A/m) and remanence ratio (remanent magnetization/saturation magnetization) of 0.94 can be obtained in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed for 3 min at 1023 K. In addition, the thermal stability of the film is also linked to the thickness of NdFeB and Nd layer and the annealing temperature as well. The excellent thermal stability can be achieved in a Ta/Nd(250 nm)/NdFeB(600 nm)/Nd(250 nm)/Ta film annealed at 1023 K. Program supported by the National Natural Science Foundation of China (Grant No. 51305290), the Higher Education Technical Innovation Project of Shanxi Province, China (Grant No. 2013133), the Fund Program for the Scientific Activities of Selected Returned Overseas Professionals of Shanxi Province, China (Grant No. 2015003), and the Program for the Key Team of Scientific and Technological Innovation of Shanxi Province, China (Grant No. 2013131009).

  16. High-force NdFeB-based magnetic tweezers device optimized for microrheology experiments.

    Science.gov (United States)

    Lin, Jun; Valentine, Megan T

    2012-05-01

    We present the design, calibration, and testing of a magnetic tweezers device that employs two pairs of permanent neodymium iron boron magnets surrounded by low-carbon steel focusing tips to apply large forces to soft materials for microrheology experiments. Our design enables the application of forces in the range of 1-1800 pN to ∼4.5 μm paramagnetic beads using magnet-bead separations in the range of 0.3-20 mm. This allows the use of standard coverslips and sample geometries. A high speed camera, custom LED-based illumination scheme, and mechanically stabilized measurement platform are employed to enable the measurement of materials with viscoelastic moduli as high as ∼1 kPa.

  17. High-force NdFeB-based magnetic tweezers device optimized for microrheology experiments

    Energy Technology Data Exchange (ETDEWEB)

    Lin Jun [Department of Mechanical Engineering, University of California, Santa Barbara, California 93106 (United States); Biomolecular Science and Engineering Program, University of California, Santa Barbara, California 93106 (United States); Valentine, Megan T. [Department of Mechanical Engineering, University of California, Santa Barbara, California 93106 (United States)

    2012-05-15

    We present the design, calibration, and testing of a magnetic tweezers device that employs two pairs of permanent neodymium iron boron magnets surrounded by low-carbon steel focusing tips to apply large forces to soft materials for microrheology experiments. Our design enables the application of forces in the range of 1-1800 pN to {approx}4.5 {mu}m paramagnetic beads using magnet-bead separations in the range of 0.3-20 mm. This allows the use of standard coverslips and sample geometries. A high speed camera, custom LED-based illumination scheme, and mechanically stabilized measurement platform are employed to enable the measurement of materials with viscoelastic moduli as high as {approx}1 kPa.

  18. Effect of forming process by using external magnetic field of bonded magnet made from NdFeB flakes to microstructure and magnetic properties

    Science.gov (United States)

    Suprapedi; Sardjono, P.; Muljadi; Djauhari, N. R.; Ramlan

    2018-03-01

    Research of fabricated bonded magnets NdFeB made from NdFeB flakes with variation of external magnetic field has been done. The materials preparation process begins with milling NdFeB flakes using High Energy Milling (HEM) for 60 minutes and mixing it with 5 wt % celuna binder and performing compaction to form pellet with a pressure of 40 Kgf/cm2 and then applying external magnetic field (0, 2000, 5000, 8000 and 11000 Gauss). The pellet samples were then dried using vacuum dryer with temperature of 100 °C for 1 hour. Characterization includes bulk density, measurement of magnetic properties with gauss meter, and Vibrating Sample Magnetometer (VSM). From the characterization results the best value was obtained on the external magnetic field orientation of 8000 to 11000 Gauss with a density value of 5.38 g/cm3, flux magnetic value of 465.9 – 467.1 Gauss, remanence value of 2.63–2.776 kGauss, and coercivity value of 1.905–1.925 kOe.

  19. Magnetic properties of (misch metal, Nd-Fe-B melt-spun magnets

    Directory of Open Access Journals (Sweden)

    R. Li

    2017-05-01

    Full Text Available The effect of replacing Nd with misch metal (MM on magnetic properties and thermal stability has been investigated on melt-spun (Nd1-xMMx13.5Fe79.5B7 ribbons by varying x from 0 to 1. All of the alloys studied crystallize in the tetragonal 2:14:1 structure with single hard magnetic phase. Curie temperature (Tc, coercivity (Hcj, remanence magnetization (Br and maximum energy product ((BHmax all decrease with MM content. The melt-spun MM13.5Fe79.5B ribbons with high ratio of La and Ce exhibit high magnetic properties of Hcj = 8.2 kOe and (BHmax= 10.3 MGOe at room temperature. MM substitution also significantly strengthens the temperature stability of coercivity. The coercivities of the samples with x = 0.2 and even 0.4 exhibit large values close to that of Nd13.5Fe79.5B7 ribbons above 400 K.

  20. Improved HDDR processing route for production of anisotropic powder from sintered NdFeB type magnets

    Energy Technology Data Exchange (ETDEWEB)

    Sheridan, R.S.; Williams, A.J.; Harris, I.R.; Walton, A., E-mail: a.walton@bham.ac.uk

    2014-01-15

    The hydrogenation disproportionation desorption recombination (HDDR) process has been investigated as a possible means of producing bonded magnets from used NdFeB-type sintered magnets with compositions, Nd{sub 13.4}Dy{sub 0.8}Al{sub 0.7}Nb{sub 0.3}Fe{sub 78.5}B{sub 6.3} and Nd{sub 12.5}Dy{sub 1.8}Al{sub 0.9}Nb{sub 0.6}Co{sub 5.0}Fe{sub 72.8}B{sub 6.4} (atomic%). It has been shown that by increasing the processing temperature, an increase in the equilibrium pressure for disproportionation and in the overall reaction time was observed. The magnetic properties of the lower Dy content magnet were affected significantly by the change in processing temperature with a peak in properties observed at 880 °C producing magnetic powder with a remanence of 1.08 (±0.02) T, a coercivity of 840 (±17) kA m{sup −1}, and a maximum energy product of 175 (±2.5) kJ m{sup −3}. Further work on magnets with a significantly higher Dy content has shown that simultaneous processing of sintered magnets with varying compositions can be achieved by increasing the hydrogen pressure, however a range of magnetic properties are produced depending on the initial compositions of the samples in the input feed. - Highlights: • Reduced oxidation during the HDDR processing in this work compared to the previous paper resulted in a powder with a higher coercivity. • Increasing the hydrogen pressure for disproportionation allowed for Dy, Co rich NdFeB compositions to be processed. • Mixed compositions (which will be typical from “real scrap”) can be processed simultaneously in the same equipment. • Mixed feeds produced lower magnetic properties due to overprocessing of the low Dy content compositions.

  1. Thin films of NdFeB deposited by PLD technique

    International Nuclear Information System (INIS)

    Constantinescu, C.; Scarisoreanu, N.; Moldovan, A.; Dinescu, M.; Petrescu, L.; Epureanu, G.

    2007-01-01

    Neodymium-iron-boron (NdFeB) is a material with important magnetic properties, mostly used in permanent magnet fabrication. Thin layers of NdFeB are needed for miniaturization in electrical engineering, electronics and for high-tech devices. In this paper we applied pulsed lased deposition (PLD) in vacuum for obtaining thin films of NdFeB from stoichiometric targets. The influence of different buffer layers and of the laser parameters (wavelength and fluence) on the NdFeB structures, composition and magnetic properties have been investigated. The obtained structures were characterized by atomic force microscopy (AFM) and optical microscopy. Vibrating sample magnetometry (VSM) has been performed for specific magnetic characterization

  2. Thin films of NdFeB deposited by PLD technique

    Energy Technology Data Exchange (ETDEWEB)

    Constantinescu, C. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Scarisoreanu, N. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Moldovan, A. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania); Dinescu, M. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO-077125 Magurele, Bucharest (Romania)]. E-mail: dinescum@ifin.nipne.ro; Petrescu, L. [Department of Electrical Engineering, ' Politehnica' University of Bucharest, 313 Spl. Independentei, 060042 Bucharest (Romania); Epureanu, G. [Department of Electrical Engineering, ' Politehnica' University of Bucharest, 313 Spl. Independentei, 060042 Bucharest (Romania)

    2007-07-31

    Neodymium-iron-boron (NdFeB) is a material with important magnetic properties, mostly used in permanent magnet fabrication. Thin layers of NdFeB are needed for miniaturization in electrical engineering, electronics and for high-tech devices. In this paper we applied pulsed lased deposition (PLD) in vacuum for obtaining thin films of NdFeB from stoichiometric targets. The influence of different buffer layers and of the laser parameters (wavelength and fluence) on the NdFeB structures, composition and magnetic properties have been investigated. The obtained structures were characterized by atomic force microscopy (AFM) and optical microscopy. Vibrating sample magnetometry (VSM) has been performed for specific magnetic characterization.

  3. Direct Iron Coating onto Nd-Fe-B Powder by Thermal Decomposition of Iron Pentacarbonyl

    International Nuclear Information System (INIS)

    Yamamuro, S; Okano, M; Tanaka, T; Sumiyama, K; Nozawa, N; Nishiuchi, T; Hirosawa, S; Ohkubo, T

    2011-01-01

    Iron-coated Nd-Fe-B composite powder was prepared by thermal decomposition of iron pentacarbonyl in an inert organic solvent in the presence of alkylamine. Though this method is based on a modified solution-phase process to synthesize highly size-controlled iron nanoparticles, it is in turn featured by a suppressed formation of iron nanoparticles to achieve an efficient iron coating solely onto the surfaces of rare-earth magnet powder. The Nd-Fe-B magnetic powder was successfully coated by iron shells whose thicknesses were of the order of submicrometer to micrometer, being tuneable by the amount of initially loaded iron pentacarbonyl in a reaction flask. The amount of the coated iron reached to more than 10 wt.% of the initial Nd-Fe-B magnetic powder, which is practically sufficient to fabricate Nd-Fe-B/α-Fe nanocomposite permanent magnets.

  4. Study of sintered Nd-Fe-B magnet with high performance of Hcj (kOe + (BHmax (MGOe > 75

    Directory of Open Access Journals (Sweden)

    Bo-Ping Hu

    2013-04-01

    Full Text Available We have developed a Nd-Fe-B sintered magnet of extremely high performance. The intrinsic coercivity Hcj is as high as 35.2 kOe (2803kA/m together with the maximum energy product (BHmax of 40.4 MGOe (321.6kJ/m3. These values result in Hcj (kOe + (BHmax (MGOe > 75. Between 293 K (20ºC and 473 K (200ºC, the temperature coefficients of remanence and intrinsic coercivity are αBr = −0.122 %/°C and αHcj = −0.403%/°C, respectively. A maximum operating temperature of 503 K (230ºC is obtained when permeance coefficient Pc = −B/H = 2. Grain boundary diffusion (GBD technique on magnet surface has been developed to increase Hcj by 3.6 kOe without significantly decrease of Br and (BHmax. The intrinsic coercivity of the GBD treated magnet Hcj(C has a linear relationship with that of the untreated magnet Hcj(B between 200 K and 473 K (in unit of kOe: Hcj(C = 1.03Hcj(B + 2.38. The enhancement of Hcj by GBD treatment has contributions not only from the improvement of microstructure but also from the increase of Ha in the grain surface layer. It is also found that GBD treatment brings no deterioration in corrosion resistance of untreated magnet.

  5. Micro-patterning of NdFeB and SmCo magnet films for integration into micro-electro-mechanical-systems

    Energy Technology Data Exchange (ETDEWEB)

    Walther, A. [CEA Leti-MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France); Marcoux, C.; Desloges, B. [CEA Leti-MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Grechishkin, R. [Laboratory of Magnetoelectronics, Tver State University, 170000 Tver (Russian Federation); Givord, D. [Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France); Dempsey, N.M. [Institut Neel, CNRS-UJF, 25 rue des Martyrs, 38042 Grenoble (France)], E-mail: nora.dempsey@grenoble.cnrs.fr

    2009-03-15

    The integration of high-performance RE-TM (NdFeB and SmCo) hard magnetic films into micro-electro-mechanical-systems (MEMS) requires their patterning at the micron scale. In this paper we report on the applicability of standard micro-fabrication steps (film deposition onto topographically patterned substrates, wet etching and planarization) to the patterning of 5-8 {mu}m thick RE-TM films. While NdFeB comprehensively fills micron-scaled trenches in patterned substrates, SmCo deposits are characterized by poor filling of the trench corners, which poses a problem for further processing by planarization. The magnetic hysteresis loops of both the NdFeB and SmCo patterned films are comparable to those of non-patterned films prepared under the same deposition/annealing conditions. A micron-scaled multipole magnetic field pattern is directly produced by the unidirectional magnetization of the patterned films. NdFeB and SmCo show similar behavior when wet etched in an amorphous state: etch rates of approximately 1.25 {mu}m/min and vertical side walls which may be attributed to a large lateral over-etch of typically 20 {mu}m. Chemical-mechanical-planarization (CMP) produced material removal rates of 0.5-3 {mu}m/min for amorphous NdFeB. Ar ion etching of such films followed by the deposition of a Ta layer prior to film crystallization prevented degradation in magnetic properties compared to non-patterned films.

  6. Micro-patterning of NdFeB and SmCo magnet films for integration into micro-electro-mechanical-systems

    International Nuclear Information System (INIS)

    Walther, A.; Marcoux, C.; Desloges, B.; Grechishkin, R.; Givord, D.; Dempsey, N.M.

    2009-01-01

    The integration of high-performance RE-TM (NdFeB and SmCo) hard magnetic films into micro-electro-mechanical-systems (MEMS) requires their patterning at the micron scale. In this paper we report on the applicability of standard micro-fabrication steps (film deposition onto topographically patterned substrates, wet etching and planarization) to the patterning of 5-8 μm thick RE-TM films. While NdFeB comprehensively fills micron-scaled trenches in patterned substrates, SmCo deposits are characterized by poor filling of the trench corners, which poses a problem for further processing by planarization. The magnetic hysteresis loops of both the NdFeB and SmCo patterned films are comparable to those of non-patterned films prepared under the same deposition/annealing conditions. A micron-scaled multipole magnetic field pattern is directly produced by the unidirectional magnetization of the patterned films. NdFeB and SmCo show similar behavior when wet etched in an amorphous state: etch rates of approximately 1.25 μm/min and vertical side walls which may be attributed to a large lateral over-etch of typically 20 μm. Chemical-mechanical-planarization (CMP) produced material removal rates of 0.5-3 μm/min for amorphous NdFeB. Ar ion etching of such films followed by the deposition of a Ta layer prior to film crystallization prevented degradation in magnetic properties compared to non-patterned films

  7. Angular dependence of coercivity derived from alignment dependence of coercivity in Nd-Fe-B sintered magnets

    Directory of Open Access Journals (Sweden)

    Yutaka Matsuura

    2018-01-01

    Full Text Available Experimental results of the alignment dependence of the coercivity in Nd-Fe-B sintered magnets showed that the angle of magnetization reversal for anisotropically aligned magnets was bigger than that obtained from the theoretical results calculated using the postulation that every grain independently reverses its magnetization direction following the 1/cos θ law. The angles of reversed magnetization (θ1 for Nd13.48Co0.55B5.76Febal. with alignment α=0.95 and for Nd12.75Dy0.84B5.81Co0.55Febal. with α=0.96 were 30° and 36°, respectively, which were very similar to that of an ideal magnet with a Gaussian distribution (σ=31° and 44°, respectively of the grain alignment. In this model, we postulated that every grain independently reversed according to the 1/cos θ law. The calculation results for the angular dependence of the coercivity using the values θ1=ω1(0°=30°, σ=31° and θ1=ω1(0°=36°, σ=44° could qualitatively and convincingly explain the observed angular dependence of the coercivity of Nd14.2B6.2Co1.0Febal. and Nd14.2Dy0.3B6.2Co1.0Febal.. It is speculated that the magnetic domain wall is pinned at grains tilted away from the easy magnetization direction, and when the magnetic domain wall de-pins from the tilted grains, the magnetic domain wall jumps through several grains. We suggest that the coercive force of the aligned magnet behaves like a low-aligned magnet owing to the magnetization reversal of the crust of the grains induced by the pinning and subsequent jumping of the magnetic domain wall.

  8. Angular dependence of coercivity derived from alignment dependence of coercivity in Nd-Fe-B sintered magnets

    Science.gov (United States)

    Matsuura, Yutaka; Nakamura, Tetsuya; Sumitani, Kazushi; Kajiwara, Kentaro; Tamura, Ryuji; Osamura, Kozo

    2018-01-01

    Experimental results of the alignment dependence of the coercivity in Nd-Fe-B sintered magnets showed that the angle of magnetization reversal for anisotropically aligned magnets was bigger than that obtained from the theoretical results calculated using the postulation that every grain independently reverses its magnetization direction following the 1/cos θ law. The angles of reversed magnetization (θ1) for Nd13.48Co0.55B5.76Febal. with alignment α=0.95 and for Nd12.75Dy0.84B5.81Co0.55Febal. with α=0.96 were 30° and 36°, respectively, which were very similar to that of an ideal magnet with a Gaussian distribution (σ=31° and 44°, respectively) of the grain alignment. In this model, we postulated that every grain independently reversed according to the 1/cos θ law. The calculation results for the angular dependence of the coercivity using the values θ1=ω1(0°)=30°, σ=31° and θ1=ω1(0°)=36°, σ=44° could qualitatively and convincingly explain the observed angular dependence of the coercivity of Nd14.2B6.2Co1.0Febal. and Nd14.2Dy0.3B6.2Co1.0Febal.. It is speculated that the magnetic domain wall is pinned at grains tilted away from the easy magnetization direction, and when the magnetic domain wall de-pins from the tilted grains, the magnetic domain wall jumps through several grains. We suggest that the coercive force of the aligned magnet behaves like a low-aligned magnet owing to the magnetization reversal of the crust of the grains induced by the pinning and subsequent jumping of the magnetic domain wall.

  9. Coercivity enhancement in (Ce,Nd)-Fe-B sintered magnets prepared by adding NdH{sub x} powders

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Le-le [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Li, Zhu-bai, E-mail: lzbgj@163.com [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Ma, Qiang; Li, Yong-feng; Zhao, Qian [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Zhang, Xue-feng, E-mail: xuefeng056@163.com [Key Laboratory of Integrated Exploitation of Bayan Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); School of Science, Inner Mongolia University of Science and Technology, Baotou 014010 (China)

    2017-08-01

    (Ce,Nd)-Fe-B sintered magnets were prepared by the addition of NdH{sub x} powders in Ce{sub 9}Nd{sub 4.5}Fe{sub 80}B{sub 6.5} powders. The coercivity is rather low in Ce{sub 9}Nd{sub 4.5}Fe{sub 80}B{sub 6.5} magnets, and Ce element prefers to distribute at the outer-layer of main phase (Ce,Nd){sub 2}Fe{sub 14}B. The investigation of scanning electron microscope shows that the addition of NdH{sub x} powders leads to the increase of Nd content at grain outer-layer of main phase owing to the element diffusion. Magnetization reversal undergoes the nucleation of reversed domain wall at grain outer-later, and the addition of NdH{sub x} powders leads to the increase in the nucleation field of reversed domain, giving rise to the significant improvement of coercivity. The larger amount addition of NdH{sub x} powders leads to the increase in the amount of intergranular phase, resulting in the decreases of the remanence, the squareness of demagnetization curve and the maximum energy product.

  10. The effect of additional elements on the magnetic properties of hot-rolled Nd-Fe-B alloys

    International Nuclear Information System (INIS)

    Chang, W.C.; Nakamura, H.; Paik, C.R.; Sugimoto, S.; Okada, M.; Homma, M.

    1992-01-01

    The magnetic properties of hot-rolled Nd 16 Fe bal. B 6 M 1.5 (M = Cu, Ga and Al) and Nd 16 Fe 76 B 5.5 Ga 1.5 Al 1 alloys were investigated, in order to study the role of additive elements in improving the magnetic properties in the Nd-Fe-B system. It is found that the original grain size of Cu, Ga or Ga-Al added alloys is much finer than that of the ternary and Al added alloys. But the grain size is almost identical for all the alloys after hot-rolling at 1000degC with 90% reduction in thickness. The coercivity of hot-rolled alloys with Cu, Ga or Ga-Al addition is not improved as was expected, because Nd-rich liquid phase in these alloys is very easily squeezed out during high-reduction-ratio rolling. Less quantity and nonuniform distribution of Nd-rich phase between distributed grains are believed to be the main reasons to depress the effect on the grain boundary smoothing. This effect is not the same as those observed in the Pr-Fe-B system. The highest magnetic properties achieved in this study are B r = 10 kG, i H c = 8.2 kOe, (BH) max = 18.5 MGOe for the Nd 16 Fe 76.5 B 6 Al 1.5 alloy. (orig.)

  11. Improvement of the magnetic property, thermal stability and corrosion resistance of the sintered Nd-Fe-B magnets with Dy{sub 80}Al{sub 20} addition

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Beibei; Li, Xiangbin; Liang, Xiaolin [School of Physics and Technology, Wuhan University, Wuhan, Hubei (China); Yan, Gaolin, E-mail: gaolinyan@whu.edu.cn [School of Physics and Technology, Wuhan University, Wuhan, Hubei (China); Chen, Kan; Yan, Aru [Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang (China)

    2017-05-01

    To improve the coercivity and thermal stability of the Nd-Fe-B sintered magnets simultaneously, the Dy{sub 80}Al{sub 20} (at%) powders with low melting point were introduced into the Nd-Fe-B magnets. Additionally, the magnetic properties, microstructure and thermal stability of the sintered magnets with different amounts of Dy{sub 80}Al{sub 20} were investigated. By adding a small amount of Dy{sub 80}Al{sub 20}, the coercivity was significantly increased from 12.72 to 21.75 kOe. As indicated by the microstructure analysis, a well-developed core-shell structure was formed in the magnets with the addition of Dy{sub 80}Al{sub 20}. The improvement of magnetic properties could be attributed to the refined and uniform matrix phase, continuous grain boundaries and a (Nd, Dy){sub 2}Fe{sub 14}B hardening shell surrounding the matrix phase grains. With the addition of 0–4 wt% Dy{sub 80}Al{sub 20} powder, the reversible temperature coefficients of remanence (α) and coercivity (β) of the magnets could be improved from −0.117 to −0.108%/°C and −0.74 to −0.66%/°C in the range of 20–100 °C, respectively. Additionally, the irreversible loss of magnetic flux (hirr) decreased sharply as Dy{sub 80}Al{sub 20} powder was added. The results of temperature-dependent magnetic properties suggest that, the thermal stability of the magnets was effectively improved with the intergranular addition of Dy{sub 80}Al{sub 20} alloy. Also, the corrosion resistance was found to be improved through small addition of Dy{sub 80}Al{sub 20} powders This was partly due to the stability enhancement of the (Pr, Nd)-rich intergranular phase by Dy{sub 80}Al{sub 20}. - Highlights: • We successfully introduced the Dy{sub 80}Al{sub 20} alloy into the Nd-Fe-B magnets. • The magnetic properties and thermal stability of the Nd-Fe-B magnets were improved. • The corrosion resistance of the Nd-Fe-B magnets were improved.

  12. Corrosion resistance of rigid bonded magnet MQP-0 (NdFeB compound) pre and post surface coating

    International Nuclear Information System (INIS)

    Purwanto, Setyo; Ihsan, M.; Mujamilah; Mashadi

    2002-01-01

    Rigid Bonded Magnet (RBM) MQP-0 (NdFeB magnetics material compound) has been created and done some treatment. It has been known that corrosion resistance of RBM with epoxy resin binder is higher than RBM with polyester binder (PE). Corrosion rate in variety solutions like water. Na CI, H 2 SO 4 , has proved the earlier statement. For corrosion testing of RBM in Na CI solution with concentrations 0.05 M and 0.10 M shows corrosion rate 0.18 milli inches/year (mpy) and 2.93 mpy for epoxy binder, and 4.10 mpy and 24.87 mpy for polyester binder. In order to enhance the corrosion resistance, coating of RBM with epoxy resin has been done. And it has been known that coating of RBM with epoxy resin decrease of corrosion rate almost 50%. Corrosion rate of RBM with epoxy coating in 0.15 M Na CI is 9.38 mpy, compared without coating 15.11 mpy

  13. Exchange-coupled nanoscale SmCo/NdFeB hybrid magnets

    Energy Technology Data Exchange (ETDEWEB)

    Wang Dapeng; Poudyal, Narayan; Rong, Chuanbing [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); Zhang Ying [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States); Materials Science and Engineering, Ames Laboratory, USDOE, Iowa State University, Ames, IA 50011 (United States); Kramer, M.J. [Materials Science and Engineering, Ames Laboratory, USDOE, Iowa State University, Ames, IA 50011 (United States); Liu, J. Ping, E-mail: pliu@uta.edu [Department of Physics, University of Texas at Arlington, Arlington, TX 76019 (United States)

    2012-09-15

    Nanoscale hybrid magnets containing SmCo{sub 5} and Nd{sub 2}Fe{sub 14}B hard magnetic phases have been produced via a novel 'in-one-pot' processing route. The grain size of the processed bulk composite materials is controlled below 20 nm. The refinement of the nanoscale morphology leads to effective inter-phase exchange coupling that results in single-phase like magnetic properties. Energy product of 14 MGOe was obtained in the isotropic nanocomposite magnets at room temperature. At elevated temperatures, the hybrid magnets have greatly improved thermal stability compared to the Nd{sub 2}Fe{sub 14}B single-phase counterpart and have substantially increased magnetization and energy products compared to the single-phase SmCo{sub 5} counterpart. - Highlights: Black-Right-Pointing-Pointer We realize interphase exchange coupling in nanoscale SmCo{sub 5}/Nd{sub 2}Fe{sub 14}B magnets. Black-Right-Pointing-Pointer We observe homogenously distributed two-phase grains with size smaller than 20 nm. Black-Right-Pointing-Pointer We observe a common Curie temperature in the hybrid magnet. Black-Right-Pointing-Pointer High-temperature magnetic properties of the hybrid magnets greatly improved. Black-Right-Pointing-Pointer Plastic deformation of composite materials leads to self-nanoscaling of grains.

  14. Recoil curve properties and coercive force decrease ratio in NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Matsuura, Yutaka, E-mail: Yutaka_Matsuura@hitachi-metals.co.jp; Kitai, Nobuyuki; Ishii, Rintaro; Natsumeda, Toshimitsu; Hoshijima, Jun

    2013-11-15

    It is examined that whether a reverse domain and magnetic domain wall exist in a lower demagnetization area than the coercive force and whether the observed demagnetization ratio curve can be explained using the alignment distribution function or not. From measurements of the recoil curve in the low demagnetization field, it was confirmed that minor demagnetization occurred in every demagnetization field and magnets of every grade of coercive force. The alignment distribution of Nd{sub 2}Fe{sub 14}B grains was also measured by electron back-scattering diffraction (EBSD). The alignments and the coercive force decrease ratios were calculated using these alignment distributions. These data were compared against the results obtained from magnetization measurements. From EBSD data, it was found that the alignment distributions of magnets used in this experiment were close to a Gaussian distribution. It was also found that there was no difference in the alignment distribution between magnets with Dy and without Dy, even though the coercive force decrease ratios were Dy dependent. The calculated alignments using the alignment distribution functions were close to the values of magnetization measurements. However, it was found that the calculated coercive force decrease ratios were different from the results obtained from magnetization measurement. - Highlights: • Reverse magnetic domains already exist lower magnetic field than coercive force. • Demagnetization happens not only from surface but also from inside of magnets. • Calculated alignment agrees well with that of the magnetic properties measurement. • Coercive force decrease ratio could not explain from alignment distribution. • We could not find any difference with and without Dy magnets in alignment distribution.

  15. Photopatternable Magnetic Hollowbots by Nd-Fe-B Nanocomposite for Potential Targeted Drug Delivery Applications

    Directory of Open Access Journals (Sweden)

    Hui Li

    2018-04-01

    Full Text Available In contrast to traditional drug administration, targeted drug delivery can prolong, localize, target and have a protected drug interaction with the diseased tissue. Drug delivery carriers, such as polymeric micelles, liposomes, dendrimers, nanotubes, and so on, are hard to scale-up, costly, and have short shelf life. Here we show the novel fabrication and characterization of photopatternable magnetic hollow microrobots that can potentially be utilized in microfluidics and drug delivery applications. These magnetic hollowbots can be fabricated using standard ultraviolet (UV lithography with low cost and easily accessible equipment, which results in them being easy to scale up, and inexpensive to fabricate. Contact-free actuation of freestanding magnetic hollowbots were demonstrated by using an applied 900 G external magnetic field to achieve the movement control in an aqueous environment. According to the movement clip, the average speed of the magnetic hollowbots was estimated to be 1.9 mm/s.

  16. Exchange-coupled nanoscale SmCo/NdFeB hybrid magnets

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Dapeng; Poudyal, Narayan; Rong, Chuanbing; Zhang, Ying; Kramer, Matthew J.; Liu, J. Ping

    2012-05-11

    Nanoscalehybridmagnets containing SmCo5 and Nd2Fe14B hard magnetic phases have been produced via a novel “in-one-pot” processing route. The grain size of the processed bulk composite materials is controlled below 20 nm. The refinement of the nanoscale morphology leads to effective inter-phase exchange coupling that results in single-phase like magnetic properties. Energy product of 14 MGOe was obtained in the isotropic nanocomposite magnets at room temperature. At elevated temperatures, the hybridmagnets have greatly improved thermal stability compared to the Nd2Fe14B single-phase counterpart and have substantially increased magnetization and energy products compared to the single-phase SmCo5 counterpart.

  17. A novel tubular linear motor equipped with radially anisotropic NdFeB ring magnets

    International Nuclear Information System (INIS)

    Hor, P.J.

    1998-01-01

    The paper describes the design synthesis and optimisation of a novel tubular linear motor employing radially magnetised anisotropic ring magnets. Design issues, related to optimising the dimensions for maximum acceleration capability, minimum cogging force and low harmonic distortion in the emf waveform, are discussed. The influence of inhomogeneities in the magnets on the performance of a prototype motor is discussed, and its dynamic performance is validated experimentally against a typical target specification for automated high-speed manufacturing applications. (orig.)

  18. NdFeB Magnets Aligned in a 9-T Superconducting Solenoid (asterisk)

    Science.gov (United States)

    Mulcahy, T. M.; Hull, J. R.

    2002-08-01

    Commercial-grade magnet powder (Magnequench UG) was uniaxial die-pressed into cylindrical compacts, while being aligned in the 1-T to 8-T DC field of a superconducting solenoid at Argonne National Laboratory. Then, the compacts were added to normal Magnequench UG production batches for sintering and annealing. The variations in magnet properties for different strengths of alignment fields are reported for 15.88-mm (5/8-in.) diameter compacts made with length-to-diameter (L/D) ratios in the range 3 0.25 and L 1. The best magnets were produced when the powder-filled die was inserted into the active field of the solenoid and then pressed. Improvements in the residual flux density of 8% and in the energy product of 16% were achieved by increasing the alignment field beyond the typical 2-T capabilities of electromagnets. The most improvement was achieved for the compacts with the smallest L/D ratio. The ability to make very strong magnets with small L/D, where self-demagnetization effects during alignment are greatest, would benefit most the production of near-final-shape magnets. Compaction of the magnet powder using a horizontal die and a continuously active superconducting solenoid was not a problem. Although the press was operated in the batch mode for this proof-of-concept study, its design is intended to enable automated production.

  19. Perspective for using Nd-Fe-B magnets as a tool for the improvement of the production and transportation of Vietnamese crude oil with high paraffin content

    International Nuclear Information System (INIS)

    Tung, N.P.; Vinh, N.Q.; Phong, N.T.P.; Long, B.Q.K.; Hung, P.V.

    2003-01-01

    Controlling the paraffin deposition is one of the most serious and costly problems for high-paraffin crude-oil production and transportation. This holds especially for offshore, deep-water wells and pipelines, like in Vietnam. For finding solutions for these problems, a series of experiments has been performed in order to study the effects of a magnetic field on the rheology of two often produced crude oil samples, using the high and variable magnetic-flux density of a Nd-Fe-B magnet. The resulting changes in the essential characteristics of the magnetically treated (MT) crude oils, like form and size of the paraffin clusters as well as the rheology parameters, have definitely proved the possibility to use a Nd-Fe-B magnetic tool as an environmentally friendly and effective method to control the paraffin deposition in crude oils of Vietnam that have a high paraffin content

  20. Relation between Nd2Fe14B grain alignment and coercive force decrease ratio in NdFeB sintered magnets

    International Nuclear Information System (INIS)

    Matsuura, Yutaka; Hoshijima, Jun; Ishii, Rintaro

    2013-01-01

    It was found that the coercive force of NdFeB sintered magnets decreases as the Nd 2 Fe 14 B grain alignment improves. Because of this phenomenon, studies looked at the relation between this alignment and the coercive force decrease ratio. In experiments, it was expected that the coercive force of perfectly aligned magnet reached 0.7 of coercive force in istotropically aligned magnet. When it is postulated that the coercive force is determined by the Stoner–Wohlfarth model, coercive force increases as the alignment improves and it becomes difficult to explain our experimental data. On the other hand, when the coercive force is determined by magnetic domain wall motion, the coercive force decreases as the alignment improves and the coercive force of the perfectly aligned magnet reaches 1/√(2) of the isotropically aligned magnet. This tendency and value was very close to our data. It strongly suggests that the coercive force of NdFeB sintered magnets is determined by the domain wall motion. - Highlights: ► Coercive force of NdFeB sintered magnets decreases as grains alignment improves. ► Coercive force decrease ratio reaches −30% at the perfect aligned magnet. ►These experimental results are different from the Stoner–Wohlfarth model. ► The magnetic domain wall motion could explain this coercive force decrease ratio

  1. Relation between Nd{sub 2}Fe{sub 14}B grain alignment and coercive force decrease ratio in NdFeB sintered magnets

    Energy Technology Data Exchange (ETDEWEB)

    Matsuura, Yutaka, E-mail: Yutaka_Matsuura@hitachi-metals.co.jp [Hitachi Metals Ltd., NEOMAX Division, 2-15-17 Egawa, Shimamoto-cho, Mishima-gun, Osaka 618-0013 (Japan); Hoshijima, Jun; Ishii, Rintaro [Hitachi Metals Ltd., NEOMAX Division, 2-15-17 Egawa, Shimamoto-cho, Mishima-gun, Osaka 618-0013 (Japan)

    2013-06-15

    It was found that the coercive force of NdFeB sintered magnets decreases as the Nd{sub 2}Fe{sub 14}B grain alignment improves. Because of this phenomenon, studies looked at the relation between this alignment and the coercive force decrease ratio. In experiments, it was expected that the coercive force of perfectly aligned magnet reached 0.7 of coercive force in istotropically aligned magnet. When it is postulated that the coercive force is determined by the Stoner–Wohlfarth model, coercive force increases as the alignment improves and it becomes difficult to explain our experimental data. On the other hand, when the coercive force is determined by magnetic domain wall motion, the coercive force decreases as the alignment improves and the coercive force of the perfectly aligned magnet reaches 1/√(2) of the isotropically aligned magnet. This tendency and value was very close to our data. It strongly suggests that the coercive force of NdFeB sintered magnets is determined by the domain wall motion. - Highlights: ► Coercive force of NdFeB sintered magnets decreases as grains alignment improves. ► Coercive force decrease ratio reaches −30% at the perfect aligned magnet. ►These experimental results are different from the Stoner–Wohlfarth model. ► The magnetic domain wall motion could explain this coercive force decrease ratio.

  2. Corrosion Behaviour of a Silane Protective Coating for NdFeB Magnets in Dentistry

    Directory of Open Access Journals (Sweden)

    Luigi Calabrese

    2015-01-01

    Full Text Available The corrosion behavior of coated and uncoated Ni/Cu/Ni rare earth magnets was assessed at increasing steps with a multilayering silanization procedure. Magnets’ durability was analyzed in Fusayama synthetic saliva solution in order to evaluate their application in dental field. Corrosion performance was evaluated by using polarization and electrochemical impedance spectroscopy in synthetic saliva solution up to 72 hours of continuous immersion. The results show that the addition of silane layers significantly improved anticorrosion properties. The coating and aging effects, in synthetic saliva solution, on magnetic field were evaluated by means of cyclic force-displacement curves.

  3. Structural and magnetic studies of the nanocrystalline Nd-Fe-B-Nb alloy ribbons

    Directory of Open Access Journals (Sweden)

    Gębara P.

    2013-01-01

    Full Text Available A detailed studies of the phase constitution, microstructure and magnetic properties of the nanocrystalline Nd9.2Fe61.64B21.16Nb8 alloy ribbons, are reported. It was shown that the rapidly solidified ribbons have partially amorphous structure and soft magnetic properties in the as-cast state. The heat treatment at temperatures higher than 923 K led to the growth of the hard magnetic Nd2Fe14B phase and the metastable Nd2Fe23B3 phase. The Mössbauer confirmed that during annealing of the samples at temperature higher than 923 K the paramagnetic Nd1+εFe4B4 phase was also formed. The microstructure consisting of mixture of constituent phases was observed with transmission electron microscopy (TEM. Furthermore, with increasing annealing temperature the decrease of the saturation polarization Js was observed. The maximum values of coercivity JHc = 1175 kA/m was obtained for a sample annealed at 1023K. However, annealing at 1003 K resulted in the improvement of remanence polarization Jr = 0.35 T and the maximum energy product (BHmax = 21 kJ/m3.

  4. The thermal expansion of hard magnetic materials of the Nd-Fe-B system

    Science.gov (United States)

    Savchenko, Igor; Kozlovskii, Yurii; Samoshkin, Dmitriy; Yatsuk, Oleg

    2017-10-01

    The results of dilatometric measurement of the thermal expansion of hard magnetic materials brands N35M, N35H and N35SH containing as a main component the crystalline phase of Nd2Fe14B type are presented. The temperature range from 200 to 750 K has been investigated by the method of dilatometry with an error of 1.5-2×10-7 K-1. The approximation dependences of the linear thermal expansion coefficient have been obtained. The character of changes of the thermal coefficient of linear expansion in the region of the Curie point has been specified, its critical indices and critical amplitudes have been defined.

  5. The thermal expansion of hard magnetic materials of the Nd-Fe-B system

    Directory of Open Access Journals (Sweden)

    Savchenko Igor

    2017-01-01

    Full Text Available The results of dilatometric measurement of the thermal expansion of hard magnetic materials brands N35M, N35H and N35SH containing as a main component the crystalline phase of Nd2Fe14B type are presented. The temperature range from 200 to 750 K has been investigated by the method of dilatometry with an error of 1.5-2×10-7 K-1. The approximation dependences of the linear thermal expansion coefficient have been obtained. The character of changes of the thermal coefficient of linear expansion in the region of the Curie point has been specified, its critical indices and critical amplitudes have been defined.

  6. Effect of microstructure changes on magnetic properties of spark plasma sintered Nd-Fe-B powders

    Directory of Open Access Journals (Sweden)

    Michalski B.

    2013-01-01

    Full Text Available In this study the SPS method was applied for low RE content (8,5% at. and high RE content (13,5 % at. MQ powders. The powders were sintered in a wide range of temperature, for 5 min., under pressure of 35 MPa. The low RE content grade, densified reluctantly and gained the density close to the theoretical value only for 850 °C. The coercivity decreased gradually with increasing sintering temperature. On the other hand, the densification of the higher RE content grade powder occurred much easier and the coercivity, close to the theoretical value, was achieved already at 650 °C. The coercivity of this material also decreased with increasing sintering temperature. Microstructural studies revealed that the SPS sintering process leads to partial decomposition of the Nd2Fe14B phase. The proportion of the RE-rich and iron phases increases parallel to the increasing sintering temperature. On the basis of the current results one can conclude that fabrication of high density MQ powders based magnets by the SPS method is possible, however the powders having higher RE content should be used for this purpose and the sintering temperature as low as possible, related to density, should be kept.

  7. Transmission electron microscopy study of nanostructured Nd-Fe-B hard magnetic materials

    CERN Document Server

    Marashi, S P H

    2001-01-01

    route. Inferior magnetic properties especially for sub j H sub c and (BH) sub m sub a sub x , were observed for over-quenched and annealed alloys compared with those prepared by directly quenching. The Ga addition did however result in some improvement in sub j H sub c and (BH) sub m sub a sub x , especially for the directly quenched alloy containing 1.5 at.% Ga. The microstructure of ribbon samples were studied extensively by TEM and, in addition to normal polygonal Nd sub 2 Fe sub 1 sub 4 B grains, other more unusual morphologies such as spherical and plate like grains, were found in a number of samples. Various grain size distributions were also observed. Texture and the orientation relationship between alpha-Fe precipitates and Nd sub 2 Fe sub 1 sub 4 B matrix were studied in the near stoichiometric sample containing 3 at.% Ga, melt spun at low roll speeds, and an attempt was made to identify additional phases observed in this sample. Some dislocation-type features found in some samples were also studied....

  8. Methods of characterization of multiphase Nd-Fe-B melt-spun alloys

    Directory of Open Access Journals (Sweden)

    Grujić A.

    2007-01-01

    Full Text Available Nanocomposite permanent magnetic materials based on Nd-Fe-B alloys with a low Nd content are a new type of permanent magnetic material. The microstructure of these nanocomposite permanent magnets is composed of a mixture of magnetically soft and hard phases providing the so called exchange coupling effect. Beside the optimization process parameters, methods of characterization have a very important role in the design of an optimal magnetic matrix of multiphase melt-spun Nd-Fe-B alloys. Different methods and techniques of characterization were used for observation and study of the microstructure evolution during crystallization. A summary results of measurements using different methods of characterization are presented to enable a better insight into relations between the microstructure and magnetic properties of the investigated melt-spun Nd-Fe-B alloys. .

  9. Aplikasi Magnet Berpengikat (Bonded NdFeB untuk S-band Circulator pada Rentang Frekuensi 2,00-4,00 GHz

    Directory of Open Access Journals (Sweden)

    Tony Kristiantoro

    2016-06-01

    Full Text Available Circulator merupakan perangkat elektronik yang memiliki fungsi penting pada suatu sistem pemancar dan penerima gelombang frekuensi radio (RF, di mana magnet permanen dapat berfungsi sebagai pengarah gelombang (waveguide. Penelitian ini bertujuan untuk menggantikan magnet permanen barium ferit (BaFe12O19 yang umumnya digunakan pada circulator dengan magnet permanen berpengikat (bonded neodymium besi boron (NdFeB. Bahan baku yang digunakan adalah serbuk NdFeB crashed ribbon dengan menggunakan metode pengepresan green-compact yang divariasikan pada tekanan 25, 50, 75, dan 100 kg.cm-2 dan dilanjutkan proses pemanasan pada temperatur 200 C selama 60 menit. Karakterisasi sifat magnet dilakukan dengan Permagraph, diperoleh nilai intrinsik optimum dari sampel 100 kg.cm-2 , induksi remanen (Br = 5,37 kG, koersifitas (HcJ = 4,74 kOe, produk energi maksimum (BHmax = 2,39 MGOe, dan densitas (ρ = 4,89 gr.cm-3 . Hasil pengukuran kuat medan permukaan (B dengan Gauss-meter menunjukkan nilai 800 G. Magnet dengan karakteristik optimum diterapkan pada circulator kemudian dikarakterisasi dengan Vector Network Analyzer dan menghasilkan voltage standing wave ratio (VSWR = 1,354, isolasi = -17,165 dB dan kerugian penyisipan = -0,200 dB pada titik kerja 3,00 GHz, sehingga magnet berpengikat (bonded NdFeB ini dapat diterapkan pada S-band circulator yang bekerja pada rentang frekuensi 2,00-4,00 GHz.

  10. Microstructure characteristic and excellent corrosion protection properties of sealed Zn-TiO{sub 2} composite coating for sintered NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Zhang Shiyan; Liu Fang; Wang Shaoyin; Zhang Haixiao [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

    2010-04-09

    In this paper, a protective sealed Zn-TiO{sub 2} composite coating (SCC) was prepared on sintered NdFeB magnet by electrodeposition and sol-gel combined technique. For a comparison, unsealed Zn-TiO{sub 2} composite coating (UCC) was also studied. The surface morphologies of composite coating were studied using scanning electron microscope (SEM). The microstructure of composite coatings and structure of sealing layer were studied by X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) spectrum, respectively. The anticorrosive properties of composite coatings in neutral 3.5 wt.% NaCl solutions were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. The results of corrosion tests showed that due to the blocking effect of sealing layer, SCC could suppress the corrosion process by holding back the transfer or diffusion of corrosive medium, and therefore showed the excellent corrosion protection properties for sintered NdFeB magnet.

  11. Effect Of DyMn Alloy-Powder Addition On Microstructure And Magnetic Properties Of NdFeB Sintered Magnets

    Directory of Open Access Journals (Sweden)

    Lee M.-W.

    2015-06-01

    Full Text Available Micostructural change and corresponding effect on coercivity of a NdFeB sintered magnet mixed with small amount of DyMn powder was investigated. In the sintered magnet mixed with the DyMn alloy-powder Dy-rich shell was formed at outer layer of the main grains, while Mn was mostly concentrated at Nd-rich triple junction phase (TJP, lowering melting temperature of the Nd-rich phase that eventually improved the microstructural characteristics of the gain boundary phase. The coercivity of a magnet increased more than 3.5 kOe by the mixing of the DyMn alloy-powder.

  12. Preparation and Properties of Anisotropic Nano-crystalline NdFeB Powders Made by Hydrogen Decrepitation of Die Upsetting Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Yi, P P; Lee, D; Yan, A R, E-mail: ypp@nimte.ac.cn [Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2011-01-01

    Anisotropic nanocrystalline NdFeB powders were prepared by hydrogen decrepitation (HD) of die upsetting magnets. The effects of varying temperatures of HD on the microstructure and magnetic properties of the anisotropic NdFeB particles were studied. It shows that the powders which obtained by HD process at higher temperature were larger than that at lower temperature, and the HD powders show a well anisotropy at 723 K, the remanence (B{sub r}) was more than 12.46 kG, the maximum energy product ((BH){sub max}) was 19.06 MGOe, and the coercivity (H{sub cj}) was 7.2 kOe. The microstructure of the anisotropic powders revealed that with a reasonable HD temperature, the platelet grains were not destroyed. They were nearly 150-300 nm long and 30-50 nm wide. The results indicate that HD process was an effective way to prepare the anisotropic NdFeB powders.

  13. Recovery of rare earths from spent NdFeB magnets of wind turbine: Leaching and kinetic aspects.

    Science.gov (United States)

    Kumari, Aarti; Sinha, Manish Kumar; Pramanik, Swati; Sahu, Sushanta Kumar

    2018-01-31

    Increasing demands of rare earth (RE) metals for advanced technological applications coupled with the scarcity of primary resources have led to the development of processes to treat secondary resources like scraps or end of life products that are often rich in such metals. Spent NdFeB magnet may serve as a potential source of rare earths containing around ∼30% of neodymium and other rare earths. In the present investigation, a pyro-hydrometallurgical process has been developed to recover rare earth elements (Nd, Pr and Dy) from the spent wind turbine magnet. The spent magnet is demagnetized and roasted at 1123 K to convert rare earths and iron to their respective oxides. Roasting of the magnet not only provides selectivity, but enhances the leaching efficiency also. The leaching of the roasted sample with 0.5 M hydrochloric acid at 368 K, 100 g/L pulp density and 500 rpm for 300 min selectively recovers the rare earth elements almost quantitatively leaving iron oxide in the residue. Leaching of rare earth elements with hydrochloric acid follows the mixed controlled kinetic model with activation energy (E a ) of 30.1 kJ/mol in the temperature range 348-368 K. The leaching mechanism is further established by characterizing the leach residues obtained at different time intervals by scanning electron microscopy- energy dispersive X-ray spectroscopy (SEM-EDS) and X-ray diffraction (XRD). Individual rare earth elements from the leach solution containing 16.8 g/L of Nd, 3.8 g/L Pr, 0.28 g/L of Dy and other minor impurity elements could be separated by solvent extraction. However, mixed rare earth oxide of 99% purity was produced by oxalate precipitation followed by roasting. The leach residue comprising of pure hematite has a potential to be used as pigment or can find other applications. Copyright © 2018 Elsevier Ltd. All rights reserved.

  14. Effect of niobium on microstructure and magnetic properties of bulk anisotropic NdFeB/{alpha}-Fe nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Li Jun [School of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China); Liu Ying, E-mail: Liuying5536@163.com [School of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China) and Key Laboratory of Advanced Special Material and Technology, Ministry of Education, Chengdu 610065 (China); Ma Yilong [School of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China)

    2012-07-15

    Bulk anisotropic NdFeB/{alpha}-Fe nano-composites were obtained directly from alloys of Nd{sub 11}Dy{sub 0.5}Fe{sub 82.4-x}Nb{sub x}B{sub 6.1} (x=0,0.5,1.0,1.5). High resolution transmission electron microscopy images showed the existence of Nb-rich amorphous grain boundary phase in the alloys with Nb doped. Field emission scanning electron microscope morphologies and X-ray diffraction patterns revealed the grain size and grain alignment of hot pressed and hot deformed nanocomposites. It was found that Nb could refine the grain size and grain texture in hot worked ribbons. Vibrating sample magnetometer results showed that the magnetic properties of the anisotropic nanocomposites were improved with increased Nb doping. The remanence, coercivity and maximum energy product of the bulk anisotropic Nd{sub 11}Dy{sub 0.5}Fe{sub 80.4}Nb{sub 2}B{sub 6.1} nanocomposites were 1.04 T, 563 kA/m and 146 kJ/m{sup 3}, respectively. - Highlights: Black-Right-Pointing-Pointer Nb has great influence on the microstructure and magnetic properties of (NdDy){sub 11.5}Fe{sub 82.4-x}Nb{sub x}B{sub 6.1} (x=0-2.0) nanocomposites. Black-Right-Pointing-Pointer Most of Nb atoms gather in the grain boundary to form Nb-rich amorphous intergranular phase, not NbFeB boride. Black-Right-Pointing-Pointer Furthermore, grain alignment can be prompt by the Nb-rich solid intergranular phase during deform. Black-Right-Pointing-Pointer Remanence, coercivity and (BH){sub m} of deformed (NdDy){sub 11.5}Fe{sub 80.4}Nb{sub 2}B{sub 6.1} nanocomposite is 1.04T, 563 kA/m and 146 kJ/m{sup 3} respectively. Black-Right-Pointing-Pointer This study provides an alternative method for prepare anisotropic nanocomposite direct from Nd-lean alloys with low cost.

  15. Magnetism in grain-boundary phase of a NdFeB sintered magnet studied by spin-polarized scanning electron microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Kohashi, Teruo, E-mail: teruo.kohashi.fc@hitachi.com; Motai, Kumi [Central Research Laboratory, Hitachi, Ltd., Hatoyama, Saitama 350-0395 (Japan); Nishiuchi, Takeshi; Hirosawa, Satoshi [Magnetic Materials Research Laboratory, Hitachi Metals Ltd., Osaka 618-0013 (Japan)

    2014-06-09

    The magnetism in the grain-boundary phase of a NdFeB sintered magnet was measured by spin-polarized scanning electron microscopy (spin SEM). A sample magnet was fractured in the ultra-high-vacuum chamber to avoid oxidation, and its magnetizations in the exposed grain-boundary phase on the fracture surface were evaluated through the spin polarization of secondary electrons. Spin-SEM images were taken as the fracture surface was milled gradually by argon ions, and the magnetization in the grain-boundary phase was quantitatively obtained separately from that of the Nd{sub 2}Fe{sub 14}B phase. The obtained magnetization shows that the grain-boundary phase of this magnet has substantial magnetization, which was confirmed to be ferromagnetic.

  16. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Yiqin [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Li, Heqin, E-mail: lhqjs@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Zuo, Min; Tao, Lei; Wang, Wei [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Zhang, Jing; Tang, Qiong [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); School of Electronic Science and Applied Physics, Hefei University of Technology, Hefei 230009 (China); Bai, Peiwen [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China)

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB. - Highlights: • The same thick Al, SiC and SiC/Al films are deposited on NdFeB by magnetron sputtering. • 510 nm SiC/Al bilayer films can improve the corrosion resistance of the NdFeB evidently. • Al buffer layer improves effectively the surface roughness of the SiC thin film. • SiC/Al bilayer films do not deteriorate the magnetic properties of NdFeB.

  17. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    International Nuclear Information System (INIS)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-01-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB. - Highlights: • The same thick Al, SiC and SiC/Al films are deposited on NdFeB by magnetron sputtering. • 510 nm SiC/Al bilayer films can improve the corrosion resistance of the NdFeB evidently. • Al buffer layer improves effectively the surface roughness of the SiC thin film. • SiC/Al bilayer films do not deteriorate the magnetic properties of NdFeB.

  18. Magnetization reversal of a Nd-Cu-infiltrated Nd-Fe-B nanocrystalline magnet observed with small-angle neutron scattering

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Kotaro, E-mail: kotaro.saito@kek.jp; Ono, Kanta [Institute of Materials Structure Science, High Energy Accelerator Research Organization, 1-1 Oho, 305-0803 Tsukuba (Japan); Ueno, Tetsuro [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, 1-2-1 Sengen, 305-0047 Tsukuba (Japan); Yano, Masao; Shoji, Tetsuya; Sakuma, Noritsugu; Manabe, Akira; Kato, Akira [Toyota Motor Corporation, Toyota, Aichi 471-8571 (Japan); Harada, Masashi [Toyota Central R and D Labs, Inc., Aichi 480-1192 (Japan); Keiderling, Uwe [Helmholtz-Zentrum Berlin für Materialien and Energie, 14109 Berlin (Germany)

    2015-05-07

    The magnetization reversal process of Nd-Fe-B nanocrystalline magnets infiltrated with Nd-Cu alloy was examined using small-angle neutron scattering (SANS). The magnetic-field dependence of SANS intensity revealed a qualitative difference between Nd-Cu-infiltrated samples and as-deformed samples. Insufficient magnetic isolation along the direction perpendicular to the nominal c-axis is expected from comparable SANS intensities for different ranges of q values along this direction. For small q values near the coercivity field, Nd-Cu-infiltrated samples show a noticeable reduction in SANS intensity along the nominal c-axis, which is parallel to the external magnetic field. This indicates less spatial fluctuation of magnetic moments in Nd-Cu-infiltrated samples, owing to magnetically isolated Nd{sub 2}Fe{sub 14}B grains.

  19. Magnetization reversal of a Nd-Cu-infiltrated Nd-Fe-B nanocrystalline magnet observed with small-angle neutron scattering

    International Nuclear Information System (INIS)

    Saito, Kotaro; Ono, Kanta; Ueno, Tetsuro; Yano, Masao; Shoji, Tetsuya; Sakuma, Noritsugu; Manabe, Akira; Kato, Akira; Harada, Masashi; Keiderling, Uwe

    2015-01-01

    The magnetization reversal process of Nd-Fe-B nanocrystalline magnets infiltrated with Nd-Cu alloy was examined using small-angle neutron scattering (SANS). The magnetic-field dependence of SANS intensity revealed a qualitative difference between Nd-Cu-infiltrated samples and as-deformed samples. Insufficient magnetic isolation along the direction perpendicular to the nominal c-axis is expected from comparable SANS intensities for different ranges of q values along this direction. For small q values near the coercivity field, Nd-Cu-infiltrated samples show a noticeable reduction in SANS intensity along the nominal c-axis, which is parallel to the external magnetic field. This indicates less spatial fluctuation of magnetic moments in Nd-Cu-infiltrated samples, owing to magnetically isolated Nd 2 Fe 14 B grains

  20. Effect of annealing conditions on the microstructure and magnetic properties of sintered Nd-Fe-B magnets as seen by magnetic small-angle neutron scattering

    Science.gov (United States)

    Périgo, Élio A.; Titov, Ivan; Weber, Raoul; Mettus, Denis; Peral, Inma; Vallcorba, Oriol; Honecker, Dirk; Feoktystov, Artem; Michels, Andreas

    2018-03-01

    We have investigated the effect of the annealing conditions (heating rate and temperature) on the magnetic microstructure of sintered Nd-Fe-B magnets by means of magnetometry, scanning electron microscopy, high-energy synchrotron x-ray diffraction, and small-angle neutron scattering (SANS). While the temperature treatment has a strong effect on the coercivity (reduction by about 50% on annealing), the associated changes in the microstructure do surprisingly not show up (or at best only very weakly) in the neutron-scattering signal, which probes a mesoscopic real-space length scale ranging between about 1–300 nm. On the other hand, the x-ray data reveal microstructural changes in the Nd-rich phases, presumably due to modifications in grain-boundary regions. Moreover, we observe an unusual diamond-shaped angular anisotropy in the SANS cross section, which strongly points towards the existence of texture in the nuclear microstructure.

  1. Amorphous Al–Mn coating on NdFeB magnets: Electrodeposition from AlCl3–EMIC–MnCl2 ionic liquid and its corrosion behavior

    International Nuclear Information System (INIS)

    Chen Jing; Xu Bajin; Ling Guoping

    2012-01-01

    Amorphous Al–Mn coating was electrodeposited on NdFeB magnets from AlCl 3 –EMIC–MnCl 2 ionic liquid with the pretreatment of anodic electrolytic etching in AlCl 3 –EMIC ionic liquid at room temperature. The microstructure, composition and phase constituents of the coatings were investigated by scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The corrosion resistance of the coatings was tested by means of potentiodynamic polarization and immersion test in 3.5 wt. % NaCl solution. The results show that anodic electrolytic etching in AlCl 3 –EMIC ionic liquid is a satisfactory pretreatment to remove the surface oxide film and favor the adhesion of the Al–Mn alloy coating to the NdFeB substrate. The amorphous Al–Mn alloy coating provides sacrificial anodic protection for NdFeB. It exhibited good corrosion resistance and significantly reduced the corrosion current density of NdFeB by three orders of magnitude at potentiodynamic polarization. - Highlights: ► Amorphous Al–Mn alloy coating was electrodeposited on NdFeB magnet from ionic liquid. ► To remove the surface oxides of NdFeB, anodic etching pretreatment is used. ► The deposited Al–Mn alloy coating shows high adhesion to the NdFeB substrate. ► Corrosion tests show that amorphous Al–Mn alloy coating is anodic coating for NdFeB magnet.

  2. Amorphous Al-Mn coating on NdFeB magnets: Electrodeposition from AlCl{sub 3}-EMIC-MnCl{sub 2} ionic liquid and its corrosion behavior

    Energy Technology Data Exchange (ETDEWEB)

    Chen Jing; Xu Bajin [Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Ling Guoping, E-mail: linggp@zju.edu.cn [Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China)

    2012-06-15

    Amorphous Al-Mn coating was electrodeposited on NdFeB magnets from AlCl{sub 3}-EMIC-MnCl{sub 2} ionic liquid with the pretreatment of anodic electrolytic etching in AlCl{sub 3}-EMIC ionic liquid at room temperature. The microstructure, composition and phase constituents of the coatings were investigated by scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The corrosion resistance of the coatings was tested by means of potentiodynamic polarization and immersion test in 3.5 wt. % NaCl solution. The results show that anodic electrolytic etching in AlCl{sub 3}-EMIC ionic liquid is a satisfactory pretreatment to remove the surface oxide film and favor the adhesion of the Al-Mn alloy coating to the NdFeB substrate. The amorphous Al-Mn alloy coating provides sacrificial anodic protection for NdFeB. It exhibited good corrosion resistance and significantly reduced the corrosion current density of NdFeB by three orders of magnitude at potentiodynamic polarization. - Highlights: Black-Right-Pointing-Pointer Amorphous Al-Mn alloy coating was electrodeposited on NdFeB magnet from ionic liquid. Black-Right-Pointing-Pointer To remove the surface oxides of NdFeB, anodic etching pretreatment is used. Black-Right-Pointing-Pointer The deposited Al-Mn alloy coating shows high adhesion to the NdFeB substrate. Black-Right-Pointing-Pointer Corrosion tests show that amorphous Al-Mn alloy coating is anodic coating for NdFeB magnet.

  3. The Effect of Grinding and Roasting Conditions on the Selective Leaching of Nd and Dy from NdFeB Magnet Scraps

    Directory of Open Access Journals (Sweden)

    Ho-Sung Yoon

    2015-07-01

    Full Text Available The pretreatment processes consisting of grinding followed by roasting were investigated to improve the selective leaching of Nd and Dy from neodymium-iron-boron (NdFeB magnet scraps. The peaks of Nd(OH3 and Fe were observed in XRD results after grinding with NaOH as the amount of water addition increased to 5 cm3. These results indicate that the components of Nd and Fe in NdFeB magnet could be changed successfully into Nd(OH3 and Fe, respectively. In the roasting tests using the ground product, with increasing roasting temperature to 500 °C, the peaks of Nd(OH3 and Fe disappeared while those of Nd2O3 and Fe2O3 were shown. The peaks of NdFeO3 in the sample roasted at 600 °C were observed in the XRD pattern. Consequently, 94.2%, 93.1%, 1.0% of Nd, Dy, Fe were leached at 400 rpm and 90 °C in 1 kmol·m−3 acetic acid solution with 1% pulp density using a sample prepared under the following conditions: 15 in stoichiometric molar ratio of NaOH:Nd, 550 rpm in rotational grinding speed, 5 cm3 in water addition, 30 min in grinding time, 400 °C and 2 h in roasting temperature and time. The results indicate that the selective leaching of Nd and Dy from NdFeB magnet could be achieved successfully by grinding and then roasting treatments.

  4. Effect of Partial Substitution of Neodymium with Praseodymium on the Magnetic and Process Properties of Sintered Magnets of Type NdFeB

    Science.gov (United States)

    Dormidontov, N. A.; Dormidontov, A. G.; Lileev, A. S.; Kamynin, A. V.; Lukin, A. A.

    2017-01-01

    The effect of substitution of neodymium with praseodymium in sintered magnets of type NdFeB on their magnetic and process properties in the concentration range of [Pr] = 0 - 13 wt.% is studied. The special features of milling of the alloys, sintering processes and heat treatments in the production of magnets containing praseodymium are discussed. Hysteresis characteristics of B r ≥ 1.2 T, H cJ ≥ 1200 kA/m, H cb ≥ 880 kA/m, H k ≥ 960 kA/m, and BH max ≥ 280 kJ/m3 are obtained for magnets with composition (in wt.%) 33 Nd, 10 Pr, 1.5 (Ti + Al + Cu), 1.3 B, the remainder Fe.

  5. Microstructure and Magnetic Properties of NdFeB Sintered Magnets Diffusion-Treated with Cu/Al Mixed Dyco Alloy-Powder

    Directory of Open Access Journals (Sweden)

    Lee M.-W.

    2017-06-01

    Full Text Available We investigated the microstructural and magnetic property changes of DyCo, Cu + DyCo, and Al + DyCo diffusion-treated NdFeB sintered magnets. The coercivity of all diffusion treated magnet was increased at 880ºC of 1st post annealing(PA, by 6.1 kOe in Cu and 7.0 kOe in Al mixed DyCo coated magnets, whereas this increment was found to be relatively low (3.9 kOe in the magnet coated with DyCo only. The diffusivity and diffusion depth of Dy were increased in those magnets which were treated with Cu or Al mixed DyCo, mainly due to comparatively easy diffusion path provided by Cu and Al because of their solubility with Ndrich grain boundary phase. The formation of Cu/Al-rich grain boundary phase might have enhanced the diffusivity of Dy-atoms. Moreover, relatively a large number of Dy atoms reached into the magnet and mostly segregated at the interface of Nd2Fe14B and grain boundary phases covering Nd2Fe14B grains so that the core-shell type structures were developed. The formation of highly anisotropic (Nd, Dy2Fe14B phase layer, which acted as the shell in the core-shell type structure so as to prevent the reverse domain movement, was the cause of enhancing the coercivity of diffusion treated NdFeB magnets. Segregation of cobalt in Nd-rich TJP followed by the formation of Co-rich phase was beneficial for the coercivity enhancement, resulting in the stabilization of the metastable c-Nd2O3 phase.

  6. The effect of phase constitution on the magnetic structure of nanophase NdFeB alloys observed by magnetic force microscopy

    Science.gov (United States)

    Al-Khafaji, M. A.; Rainforth, W. M.; Gibbs, M. R. J.; Davies, H. A.; Bishop, J. E. L.

    1998-09-01

    Magnetic force microscopy (MFM) has been employed to image the magnetic structure in nanocrystalline melt spun ribbon samples of NdFeB alloys of three markedly different and contrasting compositions: Low-Nd (Nd 9.5Fe 84.5B 6) containing Nd 2Fe 14B and α-Fe phases, stoichiometric (Nd 11.8Fe 82.3B 5.9), and high-Nd (Nd 18Fe 76B 6) containing Nd 2Fe 14B and Nd-rich phases. It was found that the magnetic domain length scale is significantly larger than the mean Nd 2Fe 14B grain size (˜35 nm) in each case, although small changes in force gradient occurred down to ˜20 nm. However, both the domain length scale and the tip-sample interaction `strength' were found to decrease with increasing Nd-content. An interpretation of these results in terms of the microstructure is given.

  7. Extending the magnetoelectric efficiency of an MFC/brass/NdFeB energy harvester by coupling a pair of movable magnets

    Science.gov (United States)

    Leung, Chung Ming; Wang, Ya

    2017-10-01

    In this letter, an MFC/brass/NdFeB tip magnet three-phase cantilever beam was coupled with a pair of movable magnets to harness energy from alternating magnetic fields. By coupling with a pair of moveable magnets, both bandwidth and magnetoelectric (ME) voltage coefficient (α\\text{V}) were largely increased by 25% and 87.5%, respectively, in comparison with the same harvester coupled with stationary magnets. Such improvements were attributed to magnetic energy introduced by the moving magnets. Experiments also revealed the boundary positions of external magnets (movable and stationary) where the repulsive magnetic forces jumped to the attractive ones, and the stiffness hardening switched to the softening process. These results provided a wide-band nonlinear approach to efficiently harvest/detect the low-frequency alternating magnetic field energies.

  8. Evolution of magnetic and microstructural properties of thick sputtered NdFeB films with processing temperature

    Energy Technology Data Exchange (ETDEWEB)

    Walther, A. [Institut Neel, CNRS-UJF, 25 rue de Martyrs, 38042 Grenoble (France); CEA Leti - MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Khlopkov, K. [IFW Dresden, Institute of Metallic Materials, Helmholtzstr. 20, 01069 Dresden (Germany); Gutfleisch, O. [IFW Dresden, Institute of Metallic Materials, Helmholtzstr. 20, 01069 Dresden (Germany); Givord, D. [Institut Neel, CNRS-UJF, 25 rue de Martyrs, 38042 Grenoble (France); Dempsey, N.M. [Institut Neel, CNRS-UJF, 25 rue de Martyrs, 38042 Grenoble (France)]. E-mail: nora.dempsey@grenoble.cnrs.fr

    2007-09-15

    Ta (100 nm)/NdFeB (5 {mu}m)/Ta (100 nm) films have been deposited onto Si substrates using triode sputtering (deposition rate {approx}18 {mu}m/h). A 2-step procedure was used: deposition at temperatures up to 400 deg. C followed by ex-situ annealing at higher temperatures. Post-deposition annealing temperatures above 650 deg. C are needed to develop high values of coercivity. The duration of the annealing time is more critical in anisotropic samples deposited onto heated substrates than in isotropic samples deposited at lower temperatures. For a given set of annealing conditions (750 deg. C/10'), high heating rates ({>=}2000 deg. C/h) favour high coercivity in both isotropic and anisotropic films. The shape and size of Nd{sub 2}Fe{sub 14}B grains depend strongly on the heating rate.

  9. Improved magnetic properties and thermal stabilities of Pr-Nd-Fe-B sintered magnets by Hf addition

    Science.gov (United States)

    Jiang, Qingzheng; Lei, Weikai; Zeng, Qingwen; Quan, Qichen; Zhang, Lili; Liu, Renhui; Hu, Xianjun; He, Lunke; Qi, Zhiqi; Ju, Zhihua; Zhong, Minglong; Ma, Shengcan; Zhong, Zhenchen

    2018-05-01

    Nd2Fe14B-type permanent magnets have been widely applied in various fields such as wind power, voice coil motors, and medical instruments. The large temperature dependence of coercivity, however, limits their further applications. We have systematically investigated the magnetic properties, thermal stabilities and coercivity mechanisms of the (Pr0.2Nd0.8)13Fe81-xB6Hfx (x=0, 0.5) nanocrystalline magnets fabricated by a spark plasma sintering (SPS) technique. The results indicate that the influence of Hf addition is significant on magnetic properties and thermal stabilities of the (PrNd)2Fe14B-type sintered magnets. It is shown that the sample with x = 0.5 at 300 K has much higher coercivity and remanent magnetization than those counterparts without Hf. The temperature coefficients of remanence (α) and coercivity (β) of the (Pr0.2Nd0.8)13Fe81-xB6Hfx magnets are improved significantly from -0.23 %/K, -0.57 %/K for the sample at x = 0 to -0.17 %/K, -0.49 %/K for the sample at x = 0.5 in the temperature range of 300-400 K. Furthermore, it is found out that the domain wall pinning mechanism is more likely responsible for enhancing the coercivity of the (Pr0.2Nd0.8)13Fe81-xB6Hfx magnets.

  10. High anisotropic NdFeB submicro/nanoflakes prepared by surfactant-assisted ball milling at low temperature

    Science.gov (United States)

    An, Xiaoxin; Jin, Kunpeng; Abbas, Nadeem; Fang, Qiuli; Wang, Fang; Du, Juan; Xia, Weixing; Yan, Aru; Liu, J. Ping; Zhang, Jian

    2017-11-01

    Hard magnetic NdFeB submicro/nanoflakes were successfully prepared by surfactant-assisted ball milling at low temperature (SABMLT) by specially using 2-methyl pentane and trioctylamine (TOA) as solvent and surfactant, respectively. Influences of the amount of TOA and milling temperature on the crystal structure, morphology and magnetic performances of the as-prepared NdFeB powders were investigated systematically. There is significant difference on morphology between the NdFeB powders milled at room and low temperature. The NdFeB powders with flaky morphology could be obtained even with a small amount of TOA by SABMLT, which could not be achieved by surfactant-assisted ball milling at room temperature (SABMRT). The better crystallinity, better grain alignment, higher coercivity, larger saturation magnetization and remanence ratio were achieved in the samples prepared by SABMLT. Furthermore, the final NdFeB powders prepared by SABMLT possessed a lower amount of residual TOA than those prepared by SABMRT. It was demonstrated that SABMLT is a promising way to fabricate rare-earth-transition metal nanoflakes with high anisotropy for permanent magnetic materials. The effective method of preparing NdFeB flakes by lowering temperature will be also useful to fabricate flakes of other functional materials.

  11. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    Science.gov (United States)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB.

  12. Microstructure and property evolution of isotropic and anisotropic NdFeB magnets fabricated from nanocrystalline ribbons by spark plasma sintering and hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z W; Huang, H Y; Yu, H Y; Zhong, X C; Zeng, D C [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Gao, X X; Zhu, J, E-mail: zwliu@scut.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2011-01-19

    Isotropic and anisotropic NdFeB magnets were synthesized by spark plasma sintering (SPS) and SPS+HD (hot deformation), respectively, using melt-spun ribbons as the starting materials. Spark plasma sintered magnets sintered at low temperatures (<700 {sup 0}C) almost maintained the uniform fine grain structure inherited from rapid quenching. At higher temperatures, due to the local high-temperature field caused by the spark plasma discharge, the grain growth occurred at the initial particle surfaces and the coarse grain zones formed in the vicinity of the particle boundaries. Since the interior of the particles maintained the fine grain structure, a distinct two-zone structure was formed in the spark plasma sintered magnets. The SPS temperature and pressure have important effects on the widths of coarse and fine grain zones, as well as the grain sizes in two zones. The changes in grain structure led to variations in the magnetic properties. By employing low SPS temperature and high pressure, high-density magnets with negligible coarse grain zone and an excellent combination of magnetic properties can be obtained. An anisotropic magnet with a maximum energy product of {approx}30 MG Oe was produced by the SPS+HD process. HD at 750 {sup 0}C did not lead to obvious grain growth and the two-zone structure still existed in the hot deformed magnets. Intergranular exchange coupling was demonstrated in the spark plasma sintered magnets and was enhanced by the HD process, which reduced the coercivity. Good temperature stability was manifested by low temperature coefficients of remanence and coercivity. The results indicated that nanocrystalline NdFeB magnets without significant grain growth and with excellent properties could be obtained by SPS and HD processes.

  13. Fast neutron Damage Studies on NdFeB Materials

    OpenAIRE

    Anderson, S.; Spencer, J.; Wolf, Z.; Boussoufi, M.; Baldwin, A.; Pellett, D.; Volk, J.

    2005-01-01

    Many materials and electronics need to be tested for the radiation environment expected at linear colliders (LC) since both accelerator and detectors will be subjected to large fluences of hadrons, leptons and gamma’s over the life of the facility. While the linacs will be superconducting, there are still many uses for NdFeB in the damping rings, injection and extraction lines and final focus. Our understanding of the situation for rare earth, permanent magnet materials was presented at the P...

  14. Corrosion resistance and mechanical properties of pulse electrodeposited Ni-TiO{sub 2} composite coating for sintered NdFeB magnet

    Energy Technology Data Exchange (ETDEWEB)

    Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Zhang Liang; Wang Juping; Chen Bo [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

    2009-08-12

    Ni-TiO{sub 2} composite coating which was prepared under pulse current conditions was successfully performed on sintered NdFeB magnet. As a comparison, pure nickel coating was also prepared. The phase structure, the surface morphology, the chemical composition, the anti-corrosion performance of the coatings for magnets, the microhardness and the wearing resistance performance of the coatings were studied using X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), electrochemical technique, Vickers hardness tester and ball-on-disc tribometer, respectively. The results revealed that Ni-TiO{sub 2} composite coating provided excellent anti-corrosion performance for the magnets, and showed higher microhardness and better anti-wear performance.

  15. Low temperature diffusion process using rare earth-Cu eutectic alloys for hot-deformed Nd-Fe-B bulk magnets

    Energy Technology Data Exchange (ETDEWEB)

    Akiya, T., E-mail: akiya.takahiro@nims.go.jp; Sepehri-Amin, H.; Ohkubo, T. [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Liu, J.; Hono, K. [Elements Strategy Initiative Center for Magnetic Materials, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8577 (Japan); Hioki, K.; Hattori, A. [Daido Steel Co., LTD, Nagoya 457-8545 (Japan)

    2014-05-07

    The low temperature grain boundary diffusion process using RE{sub 70}Cu{sub 30} (RE = Pr, Nd) eutectic alloy powders was applied to sintered and hot-deformed Nd-Fe-B bulk magnets. Although only marginal coercivity increase was observed in sintered magnets, a substantial enhancement in coercivity was observed when the process was applied to hot-deformed anisotropic bulk magnets. Using Pr{sub 70}Cu{sub 30} eutectic alloy as a diffusion source, the coercivity was enhanced from 1.65 T to 2.56 T. The hot-deformed sample expanded along c-axis direction only after the diffusion process as RE rich intergranular layers parallel to the broad surface of the Nd{sub 2}Fe{sub 14}B are thickened in the c-axis direction.

  16. Magnetic properties and magnetization behaviors of die-upset anisotropic (CeNd)-Fe-B multiphase magnets

    Science.gov (United States)

    Jin, Chaoxiang; Chen, Renjie; Tang, Xu; Ju, Jinyun; Yin, Wenzong; Wang, Zexuan; Li, Ming; Lee, Don; Yan, Aru

    2018-03-01

    The anisotropic hot deformed magnets consisting of Nd-rich and Ce-rich 2:14:1 main phases were prepared using dual alloy process. After heat treatment, crystallographic alignment was improved and compositional heterogeneity reduced. Coercivity and remanence descended with increasing Ce-Fe-B addition, and then were improved after diffusing heat treatment compared with magnets without heat treatment. Moreover, the magnetization behaviors of magnets were discussed and the coercivity mechanism was controlled by inhomogeneity of the domain wall pinning. The interaction domains were observed and the moment of Ce-rich grain was prior to reversal by comparison with Nd-rich grain in an applied field due to the lower magnetocrystalline anisotropy.

  17. High electrical resistivity Nd-Fe-B die-upset magnet doped with eutectic DyF3–LiF salt mixture

    Directory of Open Access Journals (Sweden)

    K. M. Kim

    2017-05-01

    Full Text Available Nd-Fe-B-type die-upset magnet with high electrical resistivity was prepared by doping of eutectic DyF3–LiF salt mixture. Mixture of melt-spun Nd-Fe-B flakes (MQU-F: Nd13.6Fe73.6Co6.6Ga0.6B5.6 and eutectic binary (DyF3–LiF salt (25 mol% DyF3 – 75 mol% LiF was hot-pressed and then die-upset. By adding the eutectic salt mixture (> 4 wt%, electrical resistivity of the die-upset magnet was enhanced to over 400 μΩ.cm compared to 190 μΩ.cm of the un-doped magnet. Remarkable enhancement of the electrical resistivity was attributed to homogeneous and continuous coverage of the interface between flakes by the easily melted eutectic salt dielectric mixture. It was revealed that active substitution of the Nd atoms in neighboring flakes by the Dy atoms from the added (DyF3–LiF salt mixture had occurred during such a quick thermal processing of hot-pressing and die-upsetting. This Dy substitution led to coercivity enhancement in the die-upset magnet doped with the eutectic (DyF3–LiF salt mixture. Coercivity and remanence of the die-upset magnet doped with (DyF3–LiF salt mixture was as good as those of the DyF3-doped magnet.

  18. Composition-dependent magnetic properties of melt-spun La or/and Ce substituted nanocomposite NdFeB alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hussain, M.; Zhao, L.Z.; Zhang, C.; Jiao, D.L.; Zhong, X.C.; Liu, Z.W.

    2016-02-15

    Aiming at high-performance low-cost NdFeB magnets, the magnetic properties and microstructure for melt spun nanocrystalline (Nd{sub 1−x}M{sub x}){sub 10}Fe{sub 84}B{sub 6} (M=La, Ce, or La{sub 0.5}Ce{sub 0.5}; x=0–0.7) alloys were investigated. Relatively, LaCe-substituted alloys show high values of the remanent magnetization M{sub r}, the maximum energy product (BH){sub max} and the coercivity H{sub c}, up to 114 emu/g (1.07 T), 147 kJ/m{sup 3} and 471 kA/m, respectively, at x=0.1. The unusual increase in coercivity for the alloys with 10% La or 10% La{sub 0.5}Ce{sub 0.5} substitution is possibly attributed to the phase segregation in alloys with certain La or LaCe contents. The reduced Curie temperature and spin-reorientation temperature were obtained for La, Ce or LaCe substituted alloys. Transmission electron microscope analysis has revealed that a fine and uniform distributed grain structure leads to remanence enhancement for La{sub 0.5}Ce{sub 0.5} substituted alloys. The present results indicate that partially substituting Nd by La or/and Ce cannot only effectively reduce the cost of nanocrystalline NdFeB based magnetic powders but also can maintain a relatively good combination of magnetic properties.

  19. Development of High Energy Thin Layers of Exchange Spring Magnets Originating from Rare Earth Magnets of NdFeB/FeCo

    Directory of Open Access Journals (Sweden)

    A. R. Khanjani

    2016-09-01

    Full Text Available In this study, nine Nd-Fe-B and FeCe thin films with 10-50 nanometers width were prepared by RF magnetron sputtering on the Si/SiO2 substrate. Then, the films were annealed at 800 oC for 5 sec in rapid thermal annealing furnace. X-ray diffractometry (XRD was used to analyze the phase composition of layers and existance of Nd2F14 and Fe65Co35 phase was confirmed, without formation of any other secondary phase. The layers surfaces were investigated using Field Emission Scanning Electron Microscope (FESEM. The morphology of layers surfaces was investigated using Atomic Force Microscope (AFM. The magnetic properties of layers were evaluated by vibrating sample magnetometer with maximum applied field of 24kOe, in order to measure coercivity, saturation of magnetization, hysteresis area, rectangular ratio and (BHmax. It was found that all layers have vertical magnetic anisotropy. Increasing thickness of FeCo resulted in increasing saturation of magnetization,  coercivity and saturation magnetization. The results indicate that by an increase in thickness of FeCo up to 20nm, exchange interaction strength between hard and soft magnetic layers is enhanced and, consequently, maximum energy induced from this hetero-structure is increased.

  20. Numerical evaluation of guidance force decay of HTS bulk exposed to AC magnetic field over a NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Longcai [P.O. Box 152, Applied Superconductivity Laboratory, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)], E-mail: zhlcai2000@163.com; Wang Jiasu; Wang Suyu; Zheng Jun; He Qingyong [P.O. Box 152, Applied Superconductivity Laboratory, Southwest Jiaotong University, Chengdu, Sichuan 610031 (China)

    2007-12-01

    The guidance force of the YBCO bulk over a NdFeB guideway used in the high-temperature superconducting maglev vehicle system was decayed by the application of the AC external magnetic field. In our previous work, we explained that the decay was due to the temperature rise of the HTS bulk caused by AC losses. In this paper, we adopted an analytic model to evaluate the decay of the critical current density of the bulk. And based on the analytic results and the Bean critical-state model, we calculated the guidance force as a function of times. Compared with the experimental results, the calculation results have almost the same trend and can qualitatively reveal the characteristics of guidance force of HTS bulk in this situation. Therefore, the guidance force decay of HTS bulk in the maglev vehicle system can be evaluated simply by this numerical method.

  1. The suspended magnetic separator with large blocks from NdFeB magnets and its long term technological tests

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel

    2011-01-01

    Roč. 8, č. 1 (2011), s. 89-97 ISSN 1214-9705 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnetic separation * magnetic separators * magnetic circuits Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.530, year: 2011 http://www.irsm.cas.cz/abstracts/AGG/01_11/8_Zezulka.pdf

  2. The big bang - was it what we think it was? NdFeB-magnets help to find an answer

    Energy Technology Data Exchange (ETDEWEB)

    Marik, H.-J. [Vacuumschmelze GmbH, Hanau (Germany)

    1998-07-01

    End of May 1998 the Space Shuttle Columbia will carry a three ton detector magnet into space. Under the leadership of nobel price winner Samuel C.C. Ting of MIT, USA, the ''antimatter magnet spectrometer'' (AMS) was designed and built as an international co-operation of scientists from USA, China, Taiwan, Russia, Italy, France, Finland, Switzerland and Germany. This will be the first ever sensitive particle spectrometer in space and it has only been made possible by recent advances in permanent magnet technology. The first approx. 10 day flight will essentially test AMS. In addition basic data concerning the background flux of cosmic particles such as electrons, positrons, protons and antiprotons are supposed to be collected. In 2001 AMS will be attached for three to five years to the International Space Station. Only then AMS will serve its real objectives. (orig.)

  3. Effects of surface modification of Nd-Fe-B powders using parylene C by CVDP method on the properties of anisotropic bonded Nd–Fe–B magnets

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Bin; Sun, Aizhi, E-mail: sunaizhi@126.com; Lu, Zhenwen; Cheng, Chuan; Xu, Chen

    2016-10-15

    This paper presents effects of surface modification of Nd–Fe–B powders using parylene C by means of chemical vapor deposition polymerization (CVDP) on the properties of anisotropic bonded Nd–Fe–B magnets. It can be well verified from SEM images and EDS analysis that the surface of Nd–Fe–B powder is coated with thin parylene C films. The maximum energy product ((BH)max), degree of alignment (DOA), actual density and corrosion resistance of parylene Nd–Fe–B magnets prepared at room temperature are much higher than that of non-parylene Nd–Fe–B magnets. (BH)max, DOA and actual density of parylene Nd–Fe–B magnets (70 kJ/m{sup 3}, 0.342, 5.82 g/cm{sup 3}) prepared at room temperature under 578 MPa are improved by 18.6%, 4.6%, 2.1% and 27.3%, 29.1%, 7.8% compared with non-parylene Nd‐Fe‐B magnets prepared at 140 °C (59 kJ/m{sup 3}, 0327, 5.70 g/cm{sup 3}) and room temperature (55 kJ/m{sup 3}, 0.265, 5.40 g/cm{sup 3}), respectively. Additional, the improvement of actual density and the room temperature process also solve problems such as powders’ sticking wall, non-uniform powder filling, non-uniform magnetic properties, seriously mould damage, short life cycle of mould and so on, which exists during warm compaction process. Parylene Nd–Fe–B magnets have better corrosion resistance and worse mechanical properties than that of non-parylene Nd–Fe–B magnets. The reason for the improvement of magnetic properties and actual density is the low friction cofficient of parylene C films, which results in lower frictional resistance and better lubricating property of parylene Nd–Fe–B powders. - Highlights: • Parylene Nd–Fe–B magnets prepared at room temperature show higher (BH)max and DOA. • Actual density of parylene Nd–Fe–B magnet is improved greatly. • Problems such as powders’ sticking wall, mould damage and so on are solved. • Parylene NdFeB magnets have better corrosion resistance. • Low friction cofficient of

  4. Commercial-scale recycling of NdFeB-type magnets with grain boundary modification yields products with 'designer properties' that exceed those of starting materials.

    Science.gov (United States)

    Zakotnik, M; Tudor, C O

    2015-10-01

    NdFeB-type magnets dominate the market for high performance magnetic materials, yet production of 'virgin' magnets via mining is environmentally, financially and energetically costly. Hence, interest is growing in 'magnet to magnet' recycling schemes that offer the potential for cheaper, more environmentally-friendly solutions to the world's growing appetite for rare-earth based magnetic materials. Unfortunately, previously described recycling processes only partially capitalise on this potential, because the methods described to date are limited to 'laboratory scale' or operate only under ideal conditions and result in products that fail to recapture the coercivity of the starting, scrap materials. Herein, we report a commercial scale process (120 kg batches) that completely recovers the properties of the starting scrap magnets. Indeed, 'grain boundary modification', via careful addition of a proprietary mix of blended elements, produces magnets with 'designer properties' that can exceed those of the starting materials and can be closely tailored to meet a wide variety of end-user applications, including high-coercivity (>2000 kA/m), sintered magnets suitable for motor applications. Copyright © 2015 Elsevier Ltd. All rights reserved.

  5. Effects of excessive grain growth on the magnetic and mechanical properties of hot-deformed NdFeB magnets

    Energy Technology Data Exchange (ETDEWEB)

    Lin, M., E-mail: linm@nimte.ac.c [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, Ningbo 315201 (China); Wang, H.J. [Division of Functional Materials, Central Iron and Steel Research Institute, Beijing 100081 (China); Yi, P.P.; Yan, A.R. [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, Ningbo 315201 (China)

    2010-08-15

    The magnetic and mechanical properties of rare-earth magnets hot-deformed at temperature range 750-950 deg. C have been investigated. The grains tended to grow excessively from dozens of nanometers to several microns at the temperatures above 850 deg. C. The alignment of grains was disrupted by the hot deformation at the high temperatures. The Nd-rich phase was extruded at the temperatures which are higher than 850 deg. C. The Nd-rich phase extrusion resulted in the reduction of density by 1% and the reduction of remanence from 1.42 to 0.72 T. The reduction of grain boundaries caused by flat platelet-shaped grains changing to spherical grains and the weak binding strength among large grains of Nd{sub 2}Fe{sub 14}B phase may be the main reasons for the low mechanical strength of hot-deformed magnets.

  6. Magnetization reversal in Nd-Fe-B based nanocomposites as seen by magnetic small-angle neutron scattering

    Science.gov (United States)

    Bick, Jens-Peter; Honecker, Dirk; Döbrich, Frank; Suzuki, Kiyonori; Gilbert, Elliot P.; Frielinghaus, Henrich; Kohlbrecher, Joachim; Gavilano, Jorge; Forgan, Edward M.; Schweins, Ralf; Lindner, Peter; Birringer, Rainer; Michels, Andreas

    2013-01-01

    We have studied the magnetization-reversal process of a Nd2Fe14B/Fe3B nanocomposite using small-angle neutron scattering. Based on the computation of the autocorrelation function of the spin misalignment, we have estimated the characteristic size lC of spin inhomogeneities around the Nd2Fe14B nanoparticles. The quantity lC approaches a constant value of about 12.5 nm (˜average Nd2Fe14B particle radius) at 14 T and takes on a maximum value of about 18.5 nm at the coercive field of -0.55 T. The field dependence of lC can be described by a model that takes into account the convolution relationship between the nuclear and the magnetic microstructure.

  7. Effect of Titanium Substitution on Magnetic Properties and Microstructure of Nanocrystalline Monophase Nd-Fe-B Magnets

    Directory of Open Access Journals (Sweden)

    Wang Cong

    2012-01-01

    Full Text Available Nd12.3Fe81.7−xTixB6.0  (x=0.5–3.0 ribbons have been prepared by rapid quenching and subsequent annealing treatment. Effect of Ti substitution and annealing treatment on the microstructure, magnetic properties, and crystallization behavior of the ribbons was systematically investigated by the methods of differential scanning calorimeter (DSC, X-ray diffraction (XRD, transmission electron microscopy (TEM, and vibrating sample magnetometer (VSM. It is found that Ti addition may increase the crystallization temperature and stabilize the amorphous phase. Ti element inhibits the grain growth during crystallization process and finally refines the microstructure. The exchange coupling interactions and magnetic properties of the ribbons increase with increasing x from 0.5 to 1 and then decrease with further increasing x≥1.5. Optimum magnetic properties with (BHmax⁡=151.6 kJ/m3, Hci=809.2 kA/m, Jr=1.02 T are achieved in the Nd12.3Fe80.7Ti1B6.0 ribbons annealed at 600°C for 10 min.

  8. A Combined TEM/STEM and Micromagnetic Study of the Anisotropic Nature of Grain Boundaries and Coercivity in Nd-Fe-B Magnets

    Directory of Open Access Journals (Sweden)

    Gregor A. Zickler

    2017-01-01

    Full Text Available The nanoanalytical high resolution TEM/STEM investigation of the intergranular grain boundary phase of anisotropic sintered and rapidly quenched heavy rare earth-free Nd-Fe-B magnet materials revealed a difference in composition for grain boundaries parallel (large Fe-content and perpendicular (low Fe content to the alignment direction. This behaviour vanishes in magnets with a high degree of misorientation. The numerical finite element micromagnetic simulations are based on the anisotropic compositional behaviour of GBs and show a decrease of the coercive field with an increasing thickness of the grain boundary layer. The magnetization reversal and expansion of reversed magnetic domains primarily start as Bloch domain wall at grain boundaries parallel to the c-axis and secondly as Néel domain wall perpendicular to the c-axis into the adjacent hard magnetic grains. The increasing misalignment of grains leads to the loss of the anisotropic compositional behaviour and therefore to an averaged value of the grain boundary composition. In this case the simulations show an increase of the coercive field compared to the anisotropic magnet. The calculated coercive field values of the investigated magnet samples are in the order of μ0HcJ=1.8 T–2.1 T for a mean grain boundary thickness of 4 nm, which agrees perfectly with the experimental data.

  9. Unsupervised Data Mining in nanoscale X-ray Spectro-Microscopic Study of NdFeB Magnet.

    Science.gov (United States)

    Duan, Xiaoyue; Yang, Feifei; Antono, Erin; Yang, Wenge; Pianetta, Piero; Ermon, Stefano; Mehta, Apurva; Liu, Yijin

    2016-09-29

    Novel developments in X-ray based spectro-microscopic characterization techniques have increased the rate of acquisition of spatially resolved spectroscopic data by several orders of magnitude over what was possible a few years ago. This accelerated data acquisition, with high spatial resolution at nanoscale and sensitivity to subtle differences in chemistry and atomic structure, provides a unique opportunity to investigate hierarchically complex and structurally heterogeneous systems found in functional devices and materials systems. However, handling and analyzing the large volume data generated poses significant challenges. Here we apply an unsupervised data-mining algorithm known as DBSCAN to study a rare-earth element based permanent magnet material, Nd 2 Fe 14 B. We are able to reduce a large spectro-microscopic dataset of over 300,000 spectra to 3, preserving much of the underlying information. Scientists can easily and quickly analyze in detail three characteristic spectra. Our approach can rapidly provide a concise representation of a large and complex dataset to materials scientists and chemists. For example, it shows that the surface of common Nd 2 Fe 14 B magnet is chemically and structurally very different from the bulk, suggesting a possible surface alteration effect possibly due to the corrosion, which could affect the material's overall properties.

  10. Unsupervised Data Mining in nanoscale X-ray Spectro-Microscopic Study of NdFeB Magnet

    Science.gov (United States)

    Duan, Xiaoyue; Yang, Feifei; Antono, Erin; Yang, Wenge; Pianetta, Piero; Ermon, Stefano; Mehta, Apurva; Liu, Yijin

    2016-09-01

    Novel developments in X-ray based spectro-microscopic characterization techniques have increased the rate of acquisition of spatially resolved spectroscopic data by several orders of magnitude over what was possible a few years ago. This accelerated data acquisition, with high spatial resolution at nanoscale and sensitivity to subtle differences in chemistry and atomic structure, provides a unique opportunity to investigate hierarchically complex and structurally heterogeneous systems found in functional devices and materials systems. However, handling and analyzing the large volume data generated poses significant challenges. Here we apply an unsupervised data-mining algorithm known as DBSCAN to study a rare-earth element based permanent magnet material, Nd2Fe14B. We are able to reduce a large spectro-microscopic dataset of over 300,000 spectra to 3, preserving much of the underlying information. Scientists can easily and quickly analyze in detail three characteristic spectra. Our approach can rapidly provide a concise representation of a large and complex dataset to materials scientists and chemists. For example, it shows that the surface of common Nd2Fe14B magnet is chemically and structurally very different from the bulk, suggesting a possible surface alteration effect possibly due to the corrosion, which could affect the material’s overall properties.

  11. Soapnut extract mediated synthesis of nanoscale cobalt substituted NdFeB ferromagnetic materials and their characterization

    Science.gov (United States)

    Rao, G. V. S. Jayapala; Prasad, T. N. V. K. V.; Shameer, Syed; Rao, M. Purnachandra

    2018-04-01

    Neodymium iron boron (NdFeB) permanent magnets have high energy product with suitable magnetic and physical properties for an array of applications including power generation and motors. However, synthetic routes of NdFeB permanent magnets involve critical procedures with high energy and needs scientific skills. Herein, we report on soapnut extract mediated synthesis of nanoscale cobalt substituted NdFeB (Co-NdFeB) permanent magnetic powders (Nd: 15%, Fe: 77.5%, B: 7.5% and Co with molar ratios: 0.5, 1, 1.5 and 2). A 10 ml of 10% soapnut extract was added to 90 ml of respective chemical composition and heated to 60 °C for 30 min and aged for 24 h. The dried powder was sintered at 500 °C for 1 h. The characterization of the prepared nanoscale Co-NdFeB magnetic powders was done using the techniques such as Dynamic Light Scattering (DLS for size and zeta potential measurements), X-ray diffraction (XRD) for structural determination, Scanning electron microscopy (SEM) with energy dispersion spectroscopy (EDS) for surface morphological and elemental analysis, Fourier transform infrared spectroscopy (FT-IR) for the identification of functional groups associated and hysteresis loop studies to quantify the magnetization. The results revealed that particles were in irregular and tubular shaped and highly stable (Zeta potential: -44.4 mV) with measured size NdFeB magnetic powders. Hysteresis studies signify the effect of an increase in Co concentration.

  12. Cryogenic Permanent Magnet Undulators

    International Nuclear Information System (INIS)

    Chavanne, J.; Lebec, G.; Penel, C.; Revol, F.; Kitegi, C.

    2010-01-01

    For an in-vacuum undulator operated at small gaps the permanent magnet material needs to be highly resistant to possible electron beam exposure. At room temperature, one generally uses Sm 2 Co 17 or high coercivity NdFeB magnets at the expense of a limited field performance. In a cryogenic permanent magnet undulator (CPMU), at a temperature of around 150 K, any NdFeB grade reveals a coercivity large enough to be radiation resistant. In particular, very high remanence NdFeB material can be used to build undulators with enhanced field and X-ray brilliance at high photon energy provided that the pre-baking of the undulator above 100 deg. C can be eliminated. The ESRF has developed a full scale 2 m long CPMU with a period of 18 mm. This prototype has been in operation on the ID6 test beamline since January 2008. A significant effort was put into the characterization of NdFeB material at low temperature, the development of dedicated magnetic measurement systems and cooling methods. The measured heat budget with beam is found to be larger than expected without compromising the smooth operation of the device. Leading on from this first experience, new CPMUs are currently being considered for the upgrade of the ESRF.

  13. Effect of hydrogenation disproportionation conditions on magnetic anisotropy in Nd-Fe-B powder prepared by dynamic hydrogenation disproportionation desorption recombination

    Directory of Open Access Journals (Sweden)

    Masao Yamazaki

    2017-05-01

    Full Text Available Various anisotropic Nd-Fe-B magnetic powders were prepared by the dynamic hydrogenation disproportionation desorption recombination (d-HDDR treatment with different hydrogenation disproportionation (HD times (tHD. The resulting magnetic properties and microstructural changes were investigated. The magnetic anisotropy was decreased with increasing tHD. In the d-HDDR powders with higher magnetic anisotropy, fine (200–600 nm and coarse (600–1200 nm Nd2Fe14B grains were observed. The coarse Nd2Fe14B grains showed highly crystallographic alignment of the c-axis than fine Nd2Fe14B grains. In the highly anisotropic Nd2Fe14B d-HDDR powder, a large area fraction of lamellar-like structures consisting of NdH2 and α-Fe were observed after HD treatment. Furthermore, the mean diameter of the lamellar-like regions, where lamellar-like structures orientate to the same direction in the HD-treated alloys was close to that of coarse Nd2Fe14B grains after d-HDDR treatment. Thus, the lamellar-like regions were converted into the crystallographically aligned coarse Nd2Fe14B grains during desorption recombination treatment, and magnetic anisotropy is closely related to the volume fraction of lamellar-like regions observed after HD treatment.

  14. Boundary structure modification and magnetic properties of Nd-Fe-B sintered magnets by co-doping with Dy{sub 2}O{sub 3}/S powders

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Fang [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Guo, Leichen [School of Engineering Technology, Purdue University, West Lafayette, Indiana 47907 (United States); Li, Ping [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Zhao, Xuzhe [School of Engineering Technology, Purdue University, West Lafayette, Indiana 47907 (United States); Sui, Yanli [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Guo, Zhimeng, E-mail: guozhimengustb@163.com [Institute for Advanced Materials& Technology, University of Science and Technology Beijing, Beijing 100083 (China); Gao, Xuexu [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2017-05-01

    In this paper, the effect of Dy{sub 2}O{sub 3}/S co-doping on the magnetic properties and microstructure was studied in Nd-Fe-B sintered magnets. With S co-doping, the coercivity increased due to grain boundary modification and Dy selective introduction. Continuous grain boundary phases were formed in the co-doped magnets with smaller grain size. The average grain size after a doping of 0.2 wt% S is 7.25 µm, which is approximately 2.37 µm smaller than that of the S-free sintered magnets(9.62 µm). The coercivity of the Dy{sub 2}O{sub 3}/0.2 wt% S co-doped magnets could be increased from 20.9 to 22.8 kOe with changing the remanence and the maximum magnetic energy product slightly. S precipitates in the Nd-rich phases were hexagonal Nd{sub 2}O{sub 2}S phase. Dy avoided the Nd{sub 2}O{sub 2}S phase in the triple junction region, resulting in more available Dy atoms diffusing into the Nd{sub 2}Fe{sub 14}B phase grains to enhance the anisotropy field. Dy-saving was achieved by forming Nd{sub 2}O{sub 2}S phase in the Dy{sub 2}O{sub 3}/S co-doped magnets. - Highlights: • The average grain size of Dy{sub 2}O{sub 3}/S co-doped magnets is 2.37 μm smaller than that of Dy{sub 2}O{sub 3} doped magnets. • The Dy atoms avoid the Nd{sub 2}O{sub 2}S phases and more of them become available to diffuse into the Nd{sub 2}Fe{sub 14}B phases. • The coercivity reaches maximum when S content is 0.2 wt%, 9% higher than the 20.9 kOe coercivity of the S-free magnets.

  15. The practical limits for enhancing magnetic property combinations for bulk nanocrystalline NdFeB alloys through Pr, Co and Dy substitutions

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Z.W. [Department of Engineering Materials, University of Sheffield, Mappin Street, Sheffield S1 3JD (Singapore)]. E-mail: phylz@nus.edu.sg; Davies, H.A. [Department of Engineering Materials, University of Sheffield, Mappin Street, Sheffield S1 3JD (Singapore)

    2007-06-15

    Pr, Co and Dy additions have been employed to improve the combinations of magnetic properties for nanocrystalline Nd {sub x} Fe{sub 94-} {sub x} B{sub 6} melt spun alloys. The dependences of the magnetic properties on the solute element concentrations have been extensively investigated and the relationships between the measured remanence, maximum energy product (BH){sub max} and intrinsic coercivity for several compositional series are discussed. The composition ranges for these elemental substitutions which can be used to achieve the highest values of (BH){sub max} are identified. It is found that, when we employ individual or combined substitutions of Pr and Dy for Nd and Co for Fe in NdFeB alloys with various RE:Fe ratios, the practical limit of (BH){sub max} lies in the range {approx}160-180 kJ/m{sup 3}, combined with a coercivity in the range {approx}400-800 kA/m.

  16. Effect Of The Desorption-Recombination Temperature On The Microstructure And Magnetic Properties Of HDDR Processed Nd-Fe-B Powders

    Directory of Open Access Journals (Sweden)

    Lee J.-G.

    2015-06-01

    Full Text Available The effect of the desorption-recombination temperature on the microstructure and magnetic properties of hydrogenation-disproportionation-desorption-recombination (HDDR processed Nd-Fe-B powders was studied. The NdxB6.4Ga0.3Nb0.2Febal (x=12.5-13.5, at.% casting alloys were pulverized after homogenizing annealing, and then subjected to HDDR treatment. During the HDDR process, desorption-recombination (DR reaction was induced at two different temperature, 810°C and 820°C. The higher Nd content resulted in enhanced coercivity of the HDDR powder, and which was attributed to the thicker and more uniform Nd-rich phase along grain boundaries. But this uniform Nd-rich phase induced faster grain growth. The remanence of the powder DR-treated at 820°C is higher than that DR-treated at 810°C. In addition, it was also confirmed that higher DR temperature is much more effective to improve squareness.

  17. Hot deformed anisotropic nanocrystalline NdFeB based magnets prepared from spark plasma sintered melt spun powders

    Energy Technology Data Exchange (ETDEWEB)

    Hou, Y.H.; Huang, Y.L. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China); School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Liu, Z.W., E-mail: zwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Zeng, D.C. [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640 (China); Ma, S.C.; Zhong, Z.C. [School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063 (China)

    2013-09-01

    Highlights: • Microstructure evolution and its influence on the magnetic properties were investigated. • The increase of stray field and weakening of domain-wall pinning effects were the main reasons of the decrease of the coercivity with increasing the compression ratio. • The influences of non-uniform plastic deformation on the microstructure and magnetic properties were investigated. • Magnetic properties and temperature coefficient of coercivity are indeed very promising without heavy rare earth elements. -- Abstract: Anisotropic magnets were prepared by spark plasma sintering (SPS) followed by hot deformation (HD) using melt-spun powders as the starting material. Good magnetic properties with the remanence J{sub r} > 1.32 T and maximum of energy product (BH){sub max} > 303 kJ/m{sup 3} have been obtained. The microstructure evolution during HD and its influence on the magnetic properties were investigated. The fine grain zone and coarse grain zone formed in the SPS showed different deformation behaviors. The microstructure also had an important effect on the temperature coefficients of coercivity. A strong domain-wall pinning model was valid to interpret the coercivity mechanism of the HDed magnets. The increase of stray field and weakening of domain-wall pinning effects were the main reasons of the decrease of the coercivity with increasing the compression ratio. The influences of non-uniform plastic deformation on the microstructure and magnetic properties were investigated. The polarization characteristics of HDed magnets were demonstrated. It was found out that the HDed magnets had better corrosion resistance than the counterpart sintered magnet.

  18. Phase composition, structure and magnetic behaviour of low neodymium rapid-quenched Nd-Fe-B alloys

    Czech Academy of Sciences Publication Activity Database

    Ćosović, V.; Žák, Tomáš; Talijan, N.; Grujić, A.; Stajić-Trošić, J.

    2008-01-01

    Roč. 456, 1-2 (2008), s. 251-256 ISSN 0925-8388 R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : multiphase Nd(Pr)-Fe-B alloys * rapid solidification * magnetic measurements * Mossbauer spectroscopy * X-ray diffraction * Nanocrystalline composite Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.510, year: 2008

  19. Large-scale micromagnetic simulation of Nd-Fe-B sintered magnets with Dy-rich shell structures

    Directory of Open Access Journals (Sweden)

    T. Oikawa

    2016-05-01

    Full Text Available Large-scale micromagnetic simulations have been performed using the energy minimization method on a model with structural features similar to those of Dy grain boundary diffusion (GBD-processed sintered magnets. Coercivity increases as a linear function of the anisotropy field of the Dy-rich shell, which is independent of Dy composition in the core as long as the shell thickness is greater than about 15 nm. This result shows that the Dy contained in the initial sintered magnets prior to the GBD process is not essential for enhancing coercivity. Magnetization reversal patterns indicate that coercivity is strongly influenced by domain wall pinning at the grain boundary. This observation is found to be consistent with the one-dimensional pinning theory.

  20. Performance enhancement of NdFeB nanoflakes prepared by surfactant-assisted ball milling at low temperature by using different surfactants

    Science.gov (United States)

    An, Xiaoxin; Jin, Kunpeng; Wang, Fang; Fang, Qiuli; Du, Juan; Xia, Weixing; Yan, Aru; Liu, J. Ping; Zhang, Jian

    2017-02-01

    Hard magnetic NdFeB submicron and nanoflakes were successfully prepared by surfactant-assisted ball milling at room temperature (SABMRT) and low temperature (SABMLT) by using oleic acid (OA), oleylamine (OLA) and trioctylamine (TOA) as surfactant, respectively. Among the surfactants used, OA and OLA have similar effects on the morphology of the NdFeB nanoflakes milled at both room and low temperature. In the case of TOA, irregular micron-sized particles and submirco/nanoflakes were obtained for the NdFeB powders prepared by SABMRT and SABMLT, respectively. Samples prepared by SABMLT show better crystallinity and better degree of grain alignment than that prepared by SABMRT with the same surfactant. Comparing with the samples milled at RT, higher coercivity and larger remanence ratio were achieved in the NdFeB samples prepared at LT. The amounts of residual surfactants in final NdFeB powders were also calculated, which reveals that the final NdFeB powders milled at LT possess lower amount of residual surfactants than those milled at RT. It was found that lowering milling temperature of SABM would be a promising way for fabricating permanent magnetic materials with better hard magnetic properties.

  1. Extrapolated surface dose measurements using a NdFeB magnetic deflector for 6 MV x-ray beams.

    Science.gov (United States)

    Damrongkijudom, N; Butson, M; Rosenfeld, A

    2007-03-01

    Extrapolated surface dose measurements have been performed using radiographic film to measure 2-Dimensional maps of skin and surface dose with and without a magnetic deflector device aimed at reducing surface dose. Experiments are also performed using an Attix parallel plate ionisation chamber for comparison to radiographic film extrapolation surface dose analysis. Extrapolated percentage surface dose assessments from radiographic film at the central axis of a 6 MV x-ray beam with magnetic deflector for field size 10 x 10 cm2, 15 x 15 cm2 and 20 x 20 cm2 are 9 +/- 3%, 13 +/- 3% and 16 +/- 3%, these compared to 14 +/- 3%, 19 +/- 3%, and 27 +/- 3% for open fields, respectively. Results from Attix chamber for the same field size are 12 +/- 1%, 15 +/- 1% and 18 +/- 1%, these compared to 16 +/- 1%, 21 +/- 1% and 27 +/- 1% for open fields, respectively. Results are also shown for profiles measured in-plane and cross-plane to the magnetic deflector and compared to open field data. Results have shown that the surface dose is reduced at all sites within the treatment field with larger reductions seen on one side of the field due to the sweeping nature of the designed magnetic field. Radiographic film extrapolation provides an advanced surface dose assessment and has matched well with Attix chamber results. Film measurement allows for easy 2 dimensional dose assessments.

  2. Influence of the spin reorientation transition on the hysteresis characteristics of Nd-Fe-B film and bulk magnets

    International Nuclear Information System (INIS)

    Lileev, A.S.; Parilov, A.A.; Reissner, M.; Steiner, W.

    2004-01-01

    A comparison was made of the hysteresis characteristics of hard magnetic films with those of bulk samples based on Nd 2 Fe 14 B in the temperature range between 4.2 and 293 K. In both types of specimens characteristic 'dips' appear below 135 K in the demagnetisation curves which are caused by both the spin reorientation from easy axis to easy cone and the deviation from a perfect texture of the sample

  3. Fast Neutron Damage Studies on NdFeB Materials

    CERN Document Server

    Spencer, James; Baldwin, A; Boussoufi, Moe; Pellet, David; Volk, James T; Wolf, Zachary

    2005-01-01

    Many materials and electronics need to be tested for the radiation environment expected at linear colliders (LC) where the accelerator and detectors will be subjected to large fluences of hadrons, leptons and gammas over the life of the facility. Although the linacs will be superconducting, there are still many potential uses for NdFeB in the damping rings, injection and extraction lines and final focus. Our understanding of the radiation damage situation for rare earth permanent magnet materials was presented at PAC2003 and our first measurements of fast neutron, stepped doses at the UC Davis McClellan Nuclear Reactor Center (UCD MNRC) were presented at EPAC2004 where the damage appeared proportional to the distances between the effective operating points and Hc. Here we have extended those doses and included more commercial samples together with the induced radioactivities associated with their respective dopants. Hall probe data for the external induction distributions are compared with vector magnetizatio...

  4. Fast Neutron Damage Studies on NdFeB Materials

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, S.; Spencer, J.; Wolf, Z.; /SLAC; Baldwin, A.; Pellett, D.; Boussoufi, M.; /UC, Davis

    2005-05-17

    Many materials and electronics need to be tested for the radiation environment expected at linear colliders (LC) since both accelerator and detectors will be subjected to large fluences of hadrons, leptons and {gamma}'s over the life of the facility [1]. While the linacs will be superconducting, there are still many uses for NdFeB in the damping rings, injection and extraction lines and final focus. Our understanding of the situation for rare earth, permanent magnet materials was presented at PAC03 [2]. Our first measurements of fast neutron, stepped doses at the UC Davis McClellan Nuclear Reactor Center (UCD MNRC) were presented at EPAC04 [3]. We have extended the doses, included other manufacturer's samples, and measured induced radioactivities which are discussed in detail.

  5. Permanent magnet design methodology

    Science.gov (United States)

    Leupold, Herbert A.

    1991-01-01

    Design techniques developed for the exploitation of high energy magnetically rigid materials such as Sm-Co and Nd-Fe-B have resulted in a revolution in kind rather than in degree in the design of a variety of electron guidance structures for ballistic and aerospace applications. Salient examples are listed. Several prototype models were developed. These structures are discussed in some detail: permanent magnet solenoids, transverse field sources, periodic structures, and very high field structures.

  6. The analysis of adhesion failure between Ni-coating and sintered NdFeB substrate

    Energy Technology Data Exchange (ETDEWEB)

    Hengxiu, Y; Yong, D; Zhenlun, S, E-mail: yanghengxiu@nimte.ac.cn [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 315201 (China)

    2011-01-01

    Ni-coating was widely used to protect the sintered NdFeB magnet from corrosion by Watt electro-deposition solution. However, the protection failure always occurs due to poor adhesion strength between Ni-coating and NdFeB substrate. In present work, the adhesion strength of the Ni-coating on NdFeB substrate was measured by vertical tensile method to strip Ni-coating from NdFeB substrate. The results revealed that the adhesion failure was occurred in the side of the NdFeB substrate due to a weak zone sometimes shown cracks located inside of NdFeB substrate, rather than in the interface between Ni-coating and NdFeB substrate. Comparing with cross section morphology of NdFeB magnet after pretreatment, it is concluded that the crack could be formed during the electro-deposition process. The effect of the pH value of bath on adhesion strength indicated that the crack could be induced due to electrochemical hydrogenation of NdFeB substrate during electro-deposition.

  7. Hydrocyclone Separation of Hydrogen Decrepitated NdFeB

    Directory of Open Access Journals (Sweden)

    Muhammad Awais

    2017-11-01

    Full Text Available Hydrogen decrepitation (HD is an effective and environmentally friendly technique for recycling of neodymium-iron-boron (NdFeB magnets. During the HD process, the NdFeB breaks down into a matrix phase (Nd2Fe14BHx and RE-rich grain boundary phase. The grain boundary phase in the HD powder is <2 μm in size. Recycled NdFeB material has a higher oxygen content compared to the primary source material. This additional oxygen mainly occurs at the Rare Earth (RE rich grain boundary phase (GBP, because rare earth elements oxidise rapidly when exposed to air. This higher oxygen level in the material results in a drop in density, coercivity, and remanence of sintered NdFeB magnets. The particle size of the GBP is too small to separate by sieving or conventional screening technology. In this work, an attempt has been made to separate the GBP from the matrix phase using a hydrocyclone, and to optimise the separation process. HD powder, obtained from hard disk drive (HDD scrap NdFeB sintered magnets, was used as a starting material and passed through a hydrocyclone a total number of six times. The X-ray fluorescence (XRF analysis and sieve analysis of overflows showed the matrix phase had been directed to the underflow while the GBP was directed to the overflow. The optimum separation was achieved with three passes. Underflow and overflow samples were further analysed using an optical microscope and MagScan and matrix phase particles were found to be magnetic.

  8. First-principles calculations of crystal field parameters of Nd ions near surfaces and interfaces in Nd-Fe-B magnets

    Czech Academy of Sciences Publication Activity Database

    Tsuchiura, H.; Yoshioka, T.; Novák, Pavel

    2014-01-01

    Roč. 50, č. 11 (2014), s. 2105004 ISSN 0018-9464 Institutional support: RVO:68378271 Keywords : magnets * materials * elements * compounds * permanent magnets Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.386, year: 2014

  9. Structure and magnetic properties of NdFeB thin films with Cr, Mo, Nb, Ta, Ti, and V buffer layers

    International Nuclear Information System (INIS)

    Jiang, H.; O'Shea, M.J.

    2000-01-01

    Layers of NdFeB of the form A(20 nm)/NdFeB(d nm)/A(20 nm) where A represents Cr, Mo, Nb, Ta, Ti, V were prepared on a silicon substrate by magnetron sputtering. The purpose is to determine how (i) the chosen buffer layer and (ii) NdFeB layer thickness d (especially d 2 Fe 14 B with no preferred crystalline orientation. Our highest coercivities occur for buffer layer elements from row five of the periodic table, 20 kOe (1600 kA/m) in a Nb buffered sample with d of 180 nm and 17 kOe (1350 kA/m) in a Mo buffered sample with d of 180 nm. Buffer layers from row four (Ti, V, and Cr) and row six (Ta) all give lower coercivities. Our largest energy product, 10.3 MG-Oe (82 kJ/m 3 ), is obtained for the Mo buffered sample. Average Nd 2 Fe 14 B crystallite size for this sample is 27 nm. Only the Cr and Ti buffered films show a large coercivity (≥2 kOe) for d of 54 nm with the Cr films showing the highest coercivity, 2.7 kOe (215 kA/m). In films subjected to a rapid thermal anneal (anneal time 30 s) we find that both the coercivity and energy product are larger than in samples subjected to a 20 min anneal. In our Nb buffered systems we obtain coercivities as high as 26.3 kOe (2090 kA/m) after a rapid thermal anneal

  10. AlN/Al dual protective coatings on NdFeB by DC magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Li Jinlong; Mao Shoudong; Sun Kefei [Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Li Xiaomin [Shanghai Institute of Ceramics Chinese Academy of Sciences, Shanghai 200050 (China); Song Zhenlun [Zhejiang Province Key Laboratory of Magnetic Materials and Application Technology, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)], E-mail: songzhenlun@nimte.ac.cn

    2009-11-15

    AlN/Al dual protective coatings were prepared on NdFeB by DC magnetron sputtering in a home-made industrial apparatus. Comparing with Al coating, AlN/Al coatings have a denser structure of an outmost AlN amorphous layer following an inner Al columnar crystal layer. The coatings and NdFeB substrate combine well, and moreover, there is occurrence of metallurgy bonding in the interface layer. Both Al and AlN/Al coatings have a good protective ability to NdFeB. Especially, the corrosion resistance of AlN/Al coated NdFeB is improved largely. AlN/Al and Al protective coatings not only do not deteriorate the magnetic properties of NdFeB, but contribute to their slight increase.

  11. AlN/Al dual protective coatings on NdFeB by DC magnetron sputtering

    International Nuclear Information System (INIS)

    Li Jinlong; Mao Shoudong; Sun Kefei; Li Xiaomin; Song Zhenlun

    2009-01-01

    AlN/Al dual protective coatings were prepared on NdFeB by DC magnetron sputtering in a home-made industrial apparatus. Comparing with Al coating, AlN/Al coatings have a denser structure of an outmost AlN amorphous layer following an inner Al columnar crystal layer. The coatings and NdFeB substrate combine well, and moreover, there is occurrence of metallurgy bonding in the interface layer. Both Al and AlN/Al coatings have a good protective ability to NdFeB. Especially, the corrosion resistance of AlN/Al coated NdFeB is improved largely. AlN/Al and Al protective coatings not only do not deteriorate the magnetic properties of NdFeB, but contribute to their slight increase.

  12. The influence of inhomogeneous magnetic field over a NdFeB guideway on levitation force of the HTS bulk maglev system

    Science.gov (United States)

    Zhao, Lifeng; Deng, Jiangtao; Li, Linbo; Feng, Ning; Wei, Pu; Lei, Wei; Jiang, Jing; Wang, Xiqin; Zhang, Yong; Zhao, Yong

    2018-04-01

    Dynamic responses of high temperature superconducting bulk to inhomogeneous magnetic field distribution of permanent magnet guideway, as well as enlarged amplitude of magnetic field obtained by partially covering the permanent magnet guideway (PMG) with iron sheets in different thickness, are investigated. Experiments show that the instantaneous levitation force increases with the increase of the variation rate of magnetic field (dB/dt). Meanwhile, inhomogeneous magnetic field from PMG causes the decay of levitation force. The decay of levitation force almost increases linearly with the increase of alternating magnetic field amplitude. It should be very important for the application of high-speed maglev system.

  13. NdFeB thick films prepared by tape casting

    International Nuclear Information System (INIS)

    Pawlowski, B.; Schwarzer, S.; Rahmig, A.; Toepfer, J.

    2003-01-01

    NdFeB films of thickness between 100 and 800 μm were prepared by tape casting of a slurry containing 84-95 wt% of commercial NdFeB powder (MQP-B, -Q and -S). After curing the flexible green tapes at 120 deg. C non-porous magnetic films are obtained. The remanence of the films is in the range of 350-450 mT and the coercivity is between 300 and 800 kA/m depending on the type of MQP powder used. The magnetic properties of the films are discussed in relation to film composition and type of magnetic material. For MEMS applications the thick films are magnetized with a multi-pole stripe pattern with 1 mm pole pitch. The induction at the surface of the films was measured with a Hall probe and compared to theoretical calculations. The results indicate that the films are completely magnetized regardless of the film thickness. Tape-casted NdFeB thick films are promising candidates for applications in micro-systems or actuators. Miniaturization of the magnet components is one of the key issues in the development of electromagnetic micro-systems, thus creating a need for replacement of small sintered magnets by magnetic thick film components. Other applications include encoders

  14. Permanent magnets in accelerators can save energy, space and cost

    DEFF Research Database (Denmark)

    Bødker, F.; Baandrup, L.O.; Hauge, N.

    2013-01-01

    has been delivered to ETH Zurich for testing in a compact accelerator mass spectrometer facility. Permanent NdFeB magnets generate a fixed magnetic field without using electrical power in the 90° bending magnet. Thermal drift of the permanent magnets is passively compensated. Small air cooled trim...... Magnet technology in other accelerator systems like synchrotron light sources and transfer beamlines....

  15. Powder alignment system for anisotropic bonded NdFeB Halbach cylinders \\ud

    OpenAIRE

    Zhu, Z.Q.; Xia, Z.P.; Atallah, K.; Jewell, G.W.; Howe, D.

    2000-01-01

    A Halbach cylinder, fabricated from pre-magnetized sintered NdFeB magnet segments, is proposed for the powder aligning system during the compression or injection moulding of anisotropic bonded Halbach oriented NdFeB ring magnets. The influence of leading design parameters of the powder aligning system, viz. the number of magnet segments per pole, their axial length and radial thickness, and their clearance from the mould, is investigated by finite element analysis, and validated experimentally

  16. Relations microstructure - magnetic properties - squareness factor of PrFeB and NdFeB sintered magnets prepared with hydrogen

    International Nuclear Information System (INIS)

    Perigo, Elio Alberto

    2009-01-01

    In this work, it has firstly been evaluated the preparation of Pr 16 Fe 76 B 8 sintered permanent magnets (% at.) by means of high-energy milling using a planetary ball mill. The influence of both milling speed and time has been verified. The best magnetic properties [J R = (1.02 ± 0.02) T, μ 0J H c = (1.42 ± 0.03) T and (BH) max = (200 ± 4) kJm -3 ] have been found for a permanent magnet prepared with the magnetic alloy milled during 75 minutes using a rotational milling speed of 200 rpm. In order to improve the remanence, the hydrogen decrepitation process time has been reduced from 60 minutes to 2 minutes. In this case, it has been obtained a sintered magnet with J R = (1.14 ± 0.02) T, μ 0J H c = (1.44 ± 0.03) T and (BH) max = (250 ± 5) kJm -3 due to the improvement of crystallographic alignment of the hard magnetic phase. During such investigation, a new methodology to quantify the parameter has been developed. Subsequently, for the first time, a quantitative correlation between the microstructure and the squareness factor in anisotropic sintered RE 16 Fe 76 B 8 (RE = Nd or Pr) magnets has been proposed. The presented expression utilizes the mean size, the mean elongation and the mean roundness of the hard magnetic grains as well as their respective standard deviations. The squareness factor can be improved with a microstructure with rounder grains and with a sharp grain size distribution. The grain size homogeneity is more important to enhance the squareness factor compared to grain shape homogeneity. Furthermore, it has also been verified that the annealing after sintering improves the grain shape homogeneity and the milling enhances the grain size homogeneity. Moreover, the effect of the temperature on the squareness factor of anisotropic sintered magnets has also been evaluated. Such parameter is mainly controlled by the sample's microstructure, in agreement with the proposed expression. Furthermore, a quantitative correlation between the maximum

  17. Experimental Investigation and Thermodynamic Modeling of the B2O3-FeO-Fe2O3-Nd2O3 System for Recycling of NdFeB Magnet Scrap

    Science.gov (United States)

    Jakobsson, Lars Klemet; Tranell, Gabriella; Jung, In-Ho

    2017-02-01

    NdFeB magnet scrap is an alternative source of neodymium that could have a significantly lower impact on the environment than current mining and extraction processes. Neodymium can be readily oxidized in the presence of oxygen, which makes it easy to recover neodymium in oxide form. Thermochemical data and phase diagrams for neodymium oxide containing systems is, however, very limited. Thermodynamic modeling of the B2O3-FeO-Fe2O3-Nd2O3 system was hence performed to obtain accurate phase diagrams and thermochemical properties of the system. Key phase diagram experiments were also carried out for the FeO-Nd2O3 system in saturation with iron to improve the accuracy of the present modeling. The modified quasichemical model was used to describe the Gibbs energy of the liquid oxide phase. The Gibbs energy functions of the liquid phase and the solids were optimized to reproduce all available and reliable phase diagram data, and thermochemical properties of the system. Finally the optimized database was applied to calculate conditions for selective oxidation of neodymium from NdFeB magnet waste.

  18. Motion stability of the magnetic levitation and suspension with YBa2Cu3O7-x high-Tc superconducting bulks and NdFeB magnets

    Science.gov (United States)

    Li, Jipeng; Zheng, Jun; Huang, Huan; Li, Yanxing; Li, Haitao; Deng, Zigang

    2017-10-01

    The flux pinning effect of YBa2Cu3O7-x high temperature superconducting (HTS) bulk can achieve self-stable levitation over a permanent magnet or magnet array. Devices based on this phenomenon have been widely developed. However, the self-stable flux pinning effect is not unconditional, under disturbances, for example. To disclose the roots of this amazing self-stable levitation phenomenon in theory, mathematical and mechanical calculations using Lyapunov's stability theorem and the Hurwitz criterion were performed under the conditions of magnetic levitation and suspension of HTS bulk near permanent magnets in Halbach array. It is found that the whole dynamical system, in the case of levitation, has only one equilibrium solution, and the singular point is a stable focus. In the general case of suspension, the system has two singular points: one is a stable focus, and the other is an unstable saddle. With the variation of suspension force, the two first-order singular points mentioned earlier will get closer and closer, and finally degenerate to a high-order singular point, which means the stable region gets smaller and smaller, and finally vanishes. According to the center manifold theorem, the high-order singular point is unstable. With the interaction force varying, the HTS suspension dynamical system undergoes a saddle-node bifurcation. Moreover, a deficient damping can also decrease the stable region. These findings, together with existing experiments, could enlighten the improvement of HTS devices with strong anti-interference ability.

  19. Magnetic forces between arrays of cylindrical permanent magnets

    DEFF Research Database (Denmark)

    Vokoun, D.; Tomassetti, G.; Beleggia, Marco

    2011-01-01

    procedures. Here, we introduce analytical expressions for calculating the attraction force between two arrays of cylindrical permanent magnets and compare the predictions with experimental data obtained from force measurements with NdFeB magnets. We show that the difference between predicted and measured...

  20. Coercivity enhancement of NdFeB sintered magnets by low melting point Dy{sub 32.5}Fe{sub 62}Cu{sub 5.5} alloy modification

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Liping; Ma, Tianyu, E-mail: maty@zju.edu.cn; Zhang, Pei; Jin, Jiaying; Yan, Mi, E-mail: mse_yanmi@zju.edu.cn

    2014-04-15

    To improve coercivity without sacrificing other magnetic performance of NdFeB sintered magnets, a low melting point Dy{sub 32.5}Fe{sub 62}Cu{sub 5.5} alloy was introduced as an intergranular additive. Magnetic properties and microstructure of the magnets with different Dy{sub 32.5}Fe{sub 62}Cu{sub 5.5} contents were studied. At the optimum addition of 3 wt%, coercivity H{sub cj} was enhanced from 12.7 to 15.2 kOe, the maximum magnetic energy product (BH){sub max} was simultaneously increased from 46.6 to 47.8 MG Oe, accompanied by a slight reduction in remanence B{sub r}. Further investigation on microstructure and grain boundary composition indicated that the enhanced H{sub cj} and (BH){sub max} could be attributed to the refined and uniform 2:14:1 phase grains, continuous grain boundaries and a (Nd,Dy){sub 2}Fe{sub 14}B hardening shell surrounding the 2:14:1 phase grains. - Highlights: • Low melting-point Dy{sub 32.5}Fe{sub 62}Cu{sub 5.5} alloy was introduced to NdFeB magnets. • The doped magnet exhibits enhanced coercivity and maximum energy product. • (Nd,Dy){sub 2}Fe{sub 14}B shell was expected to form in the surface of Nd{sub 2}Fe{sub 14}B grains. • The continuous grain boundary layer formed between neighboring Nd{sub 2}Fe{sub 14}B grains.

  1. Recycling as a strategy against rare earth element criticality: a systemic evaluation of the potential yield of NdFeB magnet recycling.

    Science.gov (United States)

    Rademaker, Jelle H; Kleijn, René; Yang, Yongxiang

    2013-09-17

    End-of-life recycling is promoted by OECD countries as a promising strategy in the current global supply crisis surrounding rare earth elements (REEs) so that dependence on China, the dominant supplier, can be decreased. So far the feasibility and potential yield of REE recycling has not been systematically evaluated. This paper estimates the annual waste flows of neodymium and dysprosium from permanent magnets, the main deployment of these critical REEs, during the 2011-2030 period. The estimates focus on three key permanent magnet waste flows: wind turbines, hybrid and electric vehicles, and hard disk drives (HDDs) in personal computers (PCs). This is a good indication of the end-of-life recycling of neodymium and dysprosium maximum potential yield. Results show that for some time to come, waste flows from permanent magnets will remain small relative to the rapidly growing global REE demand. Policymakers therefore need to be aware that during the next decade recycling is unlikely to substantially contribute to global REE supply security. In the long term, waste flows will increase sharply and will meet a substantial part of the total demand for these metals. Future REE recycling efforts should, therefore, focus on the development of recycling technology and infrastructure.

  2. Spacer layer effect and microstructure on multi-layer [NdFeB/Nb]n films

    International Nuclear Information System (INIS)

    Tsai, J.-L.; Yao, Y.-D.; Chin, T.-S.; Kronmueller, H.

    2002-01-01

    Spacer layer effect on multi-layer [NdFeB/Nb] n films has been investigated from the variation of magnetic properties and microstructure of the films. From a HRTEM cross-section view observation, the average grain size of [NdFeB/Nb] n multi-layers was controlled by both annealing temperature and thickness of NdFeB layer. Selected area diffraction pattern indicated that the structure of Nb spacer layer was amorphous. The grain size and coercivity of [NdFeB x /Nb] n films change from 50 nm and 16.7 kOe to 167 nm and 9 kOe for films with x=40 nm, n=10 and x=200 nm, n=2, respectively

  3. Electrodeposition and Properties of Copper Layer on NdFeB Device

    Directory of Open Access Journals (Sweden)

    LI Yue

    2017-06-01

    Full Text Available To decrease the impact of the regular Ni/Cu/Ni coating on the magnetic performance of sintered NdFeB device, alkaline system of HEDP complexing agent was applied to directly electro-deposit copper layer on NdFeB matrix, then nickel layer was electrodeposited on the copper layer and Cu/Ni coating was finally obtained to replace the regular Ni/Cu/Ni coating. The influence of concentration of HEDP complexing agent on deposition course was tested by electrochemical testing; morphology of copper layer was characterized by SEM, XRD and TEM; the binding force of copper layer and the thermal reduction of magnetic of NdFeB caused by electrodeposited coating were respectively explored through the thermal cycle test and thermal demagnetization test. The results show that the concentration of HEDP has great impact on the deposition overpotential of copper. In the initial electrodepositing stage, copper particles precipitate at the grain boundaries of NdFeB magnets with a preferred (111 orientation. The copper layer is compact and has enough binding force with the NdFeB matrix to meet the requirements in SJ 1282-1977. Furthermore, the thermal demagnetization loss rate of the sintered NdFeB with the protection of Cu/Ni coating is significantly less than that with the protection of Ni/Cu/Ni coating.

  4. Method of making permanent magnets

    Science.gov (United States)

    McCallum, R. William; Dennis, Kevin W.; Lograsso, Barbara K.; Anderson, Iver E.

    1993-09-07

    A method for making an isotropic permanent magnet comprises atomizing a melt of a rare earth-transition metal alloy (e.g., an Nd--Fe--B alloy enriched in Nd and B) under conditions to produce protectively coated, rapidly solidified, generally spherical alloy particles wherein a majority of the particles are produced/size classified within a given size fraction (e.g., 5 to 40 microns diameter) exhibiting optimum as-atomized magnetic properties and subjecting the particles to concurrent elevated temperature and elevated isotropic pressure for a time effective to yield a densified, magnetically isotropic magnet compact having enhanced magnetic properties and mechanical properties.

  5. Studies on the Production of NdFeB Alloy by Calciothermic Reduction of Neodymium Oxide

    International Nuclear Information System (INIS)

    Charoensri, Apisara

    2003-06-01

    Neodymium-Iron-Boron (NdFeB) is a class of permanent magnets having the highest energy product (BH max ). It has been used in various electronic devices of small size and light weight. This research is to study the preparation of Neodymium-Iron-Boron alloy by calciothermic reduction of neodymium oxide mixed with iron and iron-boron. The reduction process essentially involves the compaction of the charge mixture with calcium metal and then heating at 900-1200οC in argon atmosphere. The results show that charge blend compaction, temperature and time of reaction are important parameters of the process. It is found that at proper conditions, magnetic phase structure of Neodymium-Iron-Boron alloy can be prepared satisfactory although the alloy produced from the reduction contains higher impurities of oxygen and calcium than the alloy produced from the conventional method using Nd metal

  6. Relations microstructure - magnetic properties - squareness factor of PrFeB and NdFeB sintered magnets prepared with hydrogen; Estudo das correlacoes entre microestrutura, propriedades magneticas e fator de quadratura em imas sinterizados de PrFeB e NdFeB processados com hidrogenio

    Energy Technology Data Exchange (ETDEWEB)

    Perigo, Elio Alberto

    2009-07-01

    In this work, it has firstly been evaluated the preparation of Pr{sub 16}Fe{sub 76}B{sub 8} sintered permanent magnets (% at.) by means of high-energy milling using a planetary ball mill. The influence of both milling speed and time has been verified. The best magnetic properties [J{sub R} = (1.02 {+-} 0.02) T, {mu}{sub 0J}H{sub c} = (1.42 {+-} 0.03) T and (BH){sub max} = (200 {+-} 4) kJm{sup -3}] have been found for a permanent magnet prepared with the magnetic alloy milled during 75 minutes using a rotational milling speed of 200 rpm. In order to improve the remanence, the hydrogen decrepitation process time has been reduced from 60 minutes to 2 minutes. In this case, it has been obtained a sintered magnet with J{sub R} = (1.14 {+-} 0.02) T, {mu}{sub 0J}H{sub c} = (1.44 {+-} 0.03) T and (BH){sub max} = (250 {+-} 5) kJm{sup -3} due to the improvement of crystallographic alignment of the hard magnetic phase. During such investigation, a new methodology to quantify the parameter has been developed. Subsequently, for the first time, a quantitative correlation between the microstructure and the squareness factor in anisotropic sintered RE{sub 16}Fe{sub 76}B{sub 8} (RE = Nd or Pr) magnets has been proposed. The presented expression utilizes the mean size, the mean elongation and the mean roundness of the hard magnetic grains as well as their respective standard deviations. The squareness factor can be improved with a microstructure with rounder grains and with a sharp grain size distribution. The grain size homogeneity is more important to enhance the squareness factor compared to grain shape homogeneity. Furthermore, it has also been verified that the annealing after sintering improves the grain shape homogeneity and the milling enhances the grain size homogeneity. Moreover, the effect of the temperature on the squareness factor of anisotropic sintered magnets has also been evaluated. Such parameter is mainly controlled by the sample

  7. Developments in the processing and properties of NdFeb-type permanent magnets

    International Nuclear Information System (INIS)

    Brown, David; Ma, B.-M.; Chen Zhongmin

    2002-01-01

    The composition, microstructure and processing of NdFeB-type permanent magnets are all critical factors for the successful production of high performance magnet components. Three common fabrication routes can be used to categorize these NdFeB-based bulk magnets: sintering, polymer bonding and hot deformation. Generally, the former type of magnet has a high-energy product (30-50 MGOe), full density and a relatively simple shape. Bonded magnets have intermediate energy products (10-18 MGOe), lower density and can be formed into intricate net-shapes. Hot deformed magnets possess full density, intermediate to high-energy products (15-46 MGOe), isotropic or anisotropic properties and have the potential to be formed into net shapes. This article discusses the critical issues of improved magnetic performance, environmental stability, net-shape formability and magnetization behavior for the main categories of NdFeB magnets

  8. A Complete Design of a Rare Earth Metal-Free Permanent Magnet Generator

    Directory of Open Access Journals (Sweden)

    Petter Eklund

    2014-05-01

    Full Text Available The price of rare-earth metals used in neodymium-iron-boron (NdFeB permanent magnets (PMs has fluctuated greatly recently. Replacing the NdFeB PMs with more abundant ferrite PMs will avoid the cost insecurity and insecurity of supply. Ferrite PMs have lower performance than NdFeB PMs and for similar performance more PM material has to be used, requiring more support structure. Flux concentration is also necessary, for example, by a spoke-type rotor. In this paper the rotor of a 12 kW NdFeB PM generator was redesigned to use ferrite PMs, reusing the existing stator and experimental setup. Finite element simulations were used to calculate both electromagnetic and mechanical properties of the design. Focus was on mechanical design and feasibility of construction. The result was a design of a ferrite PM rotor to be used with the old stator with some small changes to the generator support structure. The new generator has the same output power at a slightly lower voltage level. It was concluded that it is possible to use the same stator with either a NdFeB PM rotor or a ferrite PM rotor. A ferrite PM generator might require a larger diameter than a NdFeB generator to generate the same voltage.

  9. Dysprosium-free melt-spun permanent magnets

    International Nuclear Information System (INIS)

    Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

    2014-01-01

    Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd 2 Fe 14 B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175–200 °C. (paper)

  10. Dysprosium-free melt-spun permanent magnets.

    Science.gov (United States)

    Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

    2014-02-12

    Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd2Fe14B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175-200 °C.

  11. Design and construction of permanent magnetic gears

    OpenAIRE

    Jørgensen, Frank Thorleif

    2010-01-01

    This thesis deals with design and development of permanent magnetic gears. The goal of this thesis is to develop knowledge and calculation software for magnetic gears. They use strong NdFeB permanent magnets and a new magnetic gear technology, which will be a serious alternative to classical mechanical gears. The new magnetic gear will have a high torque density1 relationship –high efficiency and are maintenance free. In this project was manufactured two test gears which is tested and verifie...

  12. The Design of a Device for the Generation of a Strong Magnetic Field in an Air Gap Using Permanent Magnets

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel

    2017-01-01

    Roč. 22, č. 2 (2017), s. 250-256 ISSN 1226-1750 Institutional support: RVO:67985891 Keywords : magnet ic field * permanent magnet s * NdFeB magnet s * Halbach arrays Subject RIV: BM - Solid Matter Physics ; Magnet ism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 0.713, year: 2016

  13. Interaction domains in high performance NdFeB thick films

    Energy Technology Data Exchange (ETDEWEB)

    Woodcock, Tom; Khlopkov, Kirill; Schultz, Ludwig; Gutfleisch, Oliver [IFW Dresden, IMW, Dresden (Germany); Walther, Arno [Insitut Neel, CNRS-UJF, Grenoble (France); CEA Leti - MINATEC, Grenoble (France); Dempsey, Nora; Givord, Dominique [Insitut Neel, CNRS-UJF, Grenoble (France)

    2009-07-01

    Thick sputtered films (5-300 micron) of NdFeB have excellent hard magnetic properties which make them attractive for applications in micro-electro-mechanical systems (MEMS). A two step process consisting of triode sputtering and high temperature annealing produced films with energy densities approaching those of sintered NdFeB magnets. Magnetic force microscopy (MFM) using hard magnetic tips showed that the films deposited without substrate heating and at 300 C exhibited magnetic domains typical of low anisotropy materials. These films were amorphous in the as-deposited state. The film deposited at 500 C was crystalline and displaid hard magnetic properties. This was reflected in the magnetic microstructure which showed interaction domains typical of highly textured and high magnetic anisotropy materials with a grain size below or equal to the critical single-domain particle limit. With increasing substrate temperature, the domain patterns of the annealed films became coarser, indicating higher degrees of texture.

  14. Method for forming permanent magnets with different polarities for use in microelectromechanical devices

    Science.gov (United States)

    Roesler, Alexander W [Tijeras, NM; Christenson, Todd R [Albuquerque, NM

    2007-04-24

    Methods are provided for forming a plurality of permanent magnets with two different north-south magnetic pole alignments for use in microelectromechanical (MEM) devices. These methods are based on initially magnetizing the permanent magnets all in the same direction, and then utilizing a combination of heating and a magnetic field to switch the polarity of a portion of the permanent magnets while not switching the remaining permanent magnets. The permanent magnets, in some instances, can all have the same rare-earth composition (e.g. NdFeB) or can be formed of two different rare-earth materials (e.g. NdFeB and SmCo). The methods can be used to form a plurality of permanent magnets side-by-side on or within a substrate with an alternating polarity, or to form a two-dimensional array of permanent magnets in which the polarity of every other row of the array is alternated.

  15. Interaction domains in high-performance NdFeB thick films

    Energy Technology Data Exchange (ETDEWEB)

    Woodcock, T.G. [IFW Dresden, Institute for Metallic Materials, P.O. Box 270116, D-01171 Dresden (Germany)], E-mail: t.woodcock@ifw-dresden.de; Khlopkov, K. [IFW Dresden, Institute for Metallic Materials, P.O. Box 270116, D-01171 Dresden (Germany); Walther, A. [Insitut Neel, CNRS-UJF, 25 avenue de Martyrs, 38042 Grenoble (France); CEA Leti - MINATEC, 17 rue des Martyrs, 38054 Grenoble (France); Dempsey, N.M.; Givord, D. [Insitut Neel, CNRS-UJF, 25 avenue de Martyrs, 38042 Grenoble (France); Schultz, L.; Gutfleisch, O. [IFW Dresden, Institute for Metallic Materials, P.O. Box 270116, D-01171 Dresden (Germany)

    2009-05-15

    The magnetic domain structure in sputtered NdFeB thick films has been imaged by magnetic force microscopy. The local texture of the films was investigated by electron backscatter diffraction. The average misorientation of the grains was shown to decrease with increasing substrate temperature during deposition. Interaction domains were observed and are discussed with reference (i) to the sample grain size compared to the single domain particle size and (ii) to sample texture.

  16. Harvinaisten maametallien talteenotto NdFeB -magneeteista

    OpenAIRE

    Kangas, Sanna

    2017-01-01

    Tutkielman kirjallisessa osassa käsitellään yleisesti harvinaisia maametalleja, niiden ominaisuuksia, valmistusta, käyttökohteita ja kierrätystä lopputuotteista. Harvinaisten maametallien käyttökohteista keskitytään neodyymi-rauta-boori -magneetteihin (NdFeB -magneetit) ja niiden kierrätykseen. Tutkielmassa käydään läpi erilaiset harvinaisten maametallien hydrometallurgiset ja pyrometallurgiset talteenottomenetelmät. Tutkimusprojektissa pyrittiin kehittämään NdFeB -magneettien kierrätysme...

  17. Structure and Properties of Nd-Fe-B Alloy Subjected to HDDR Process

    Directory of Open Access Journals (Sweden)

    Szymański M.

    2016-03-01

    Full Text Available In this paper the Hydrogenation, Disproportionation, Desorption and Recombination (HDDR route was tested, for the Nd-Fe-B master alloy, as a prospective procedure for recycling of sintered scrap neodymium magnets. The HDDR method is based on the hydrogen induced reversal phase transformation of Nd-Fe-B alloy: Nd2Fe14B + (2±x H2 = 2NdH2±x + Fe2B + 12Fe. Microstructural observations (SEM, phase constitution studies (XRD and measurement of magnetic properties (VSM were done to investigate the HDDR transformation progress. It was observed that disproportionation reaction starts at the grain boundaries, where the Nd-rich phase is located. Average grain size was reduced and coercive material was produced as a result of the HDDR process. Obtained results are similar to literature data.

  18. Nanoscale texture analysis of d-HDDR processed Nd-Fe-B powder particles

    OpenAIRE

    Duerrschnabel, Michael; Bruder, Enrico; Güth, Konrad; Gauss, Roland K.; Gutfleisch, Oliver; Molina-Luna, Leopoldo

    2016-01-01

    A strong texture in polycrystalline Nd-Fe-B powder particles processed by dynamic hydrogenation disproportionation desorption and recombination (d-HDDR) method is of importance for enhanced macroscopic magnetic properties [1]. This heavily depends on the processing parameters such as the hydrogen partial pressure [2]. The initial and the final step of the HDDR process has already been extensively studied by electron backscatter diffraction (EBSD) technique in the scanning electron microscope ...

  19. Single step preparation of NdFeB alloy by magnesiothermic reduction-diffusion process

    International Nuclear Information System (INIS)

    Singha, Vinay Kant; Surendranathana, A.O.; John Berchmans, L.

    2014-01-01

    Magnesiothermic reduction is a new approach to produce the NdFeB alloy on a commercial scale. Similar studies were conducted for the preparation of LaNi 5 and SmCo 5 using magnesium as the reductant. In the present investigation NdFeB Hard magnetic bulk materials were synthesized by metallothermic 'Reduction – Diffusion (R-D) Process' using Magnesium as a reductant. For this process oxide precursors of Nd, Fe and B were blended with flux (LiCl/CaCl 2 ) and Mg chips were sandwiched in alternate layers. Thermal analysis (TGA/DTA) was carried out to find the dissociation and decomposition temperature of the reactants. The phase analysis, structure, and elemental composition were assessed by X-ray diffraction (XRD) and electron dispersive spectrometry (EDS). The infrared (IR) spectra were recorded by Fourier transform infrared spectrometer (FTIR). The morphological features and particle size was assessed by scanning electron microscope (SEM). The magnetic behaviour of the alloy was assessed using electron paramagnetic resonance (EPR) and vibratory sample magnetometer (VSM). From these studies it has been concluded that the NdFeB magnetic particles can be prepared using magnesium as the reductant. The process is faster and consumes very less amount of energy for the completion as compared to conventional calciothermic reduction process. Traces of MgO were detected in the alloy which increases the perpendicular anisotropy, thus increasing the coercivity of the material

  20. Intermediate phases in the hydrogen disproportionated state of NdFeB-type powders

    International Nuclear Information System (INIS)

    Yi, G.; Chapman, J. N.; Brown, D. N.; Harris, I. R.

    2001-01-01

    Transmission electron microscopy studies have been carried out on partially disproportionated NdFeB-type alloys. A new intermediate magnetic (NIM) phase has been identified. Moreover, the lamella structure which subsequently develops from the tetragonal NIM phase comprises a tetragonal NdFe-containing (IL) phase and α-Fe. The experimental data show strong evidence of a well-defined crystallographic relation between both the NIM and lamella phases and between the IL phase and α-Fe. These observations give insight into how crystallographic texture, and hence anisotropy, can be developed in NdFeB-type powders processed by the hydrogenation, disproportionation, desorption, and recombination route. copyright 2001 American Institute of Physics

  1. Characterisation of NdFeB thin films prepared on (100)Si substrates with SiO2 barrier layers

    International Nuclear Information System (INIS)

    Sood, D.K.; Muralidhar, G.K.

    1998-01-01

    This work presents a systematic study of the deposition and characterization of NdFeB films on substrates of Si(100) and of SiO2 layer thermally grown on Si(100) held at RT, 360 deg C or 440 deg C. The post-deposition annealing is performed at 600 or 800 deg C in vacuum. The films are characterised using the analytical techniques of RBS, SIMS, XRD, OM and SEM. Results indicate that SiO2 is, in deed, an excellent diffusion barrier layer till 600 deg C but becomes relatively less effective at 800 deg C. Without this barrier layer, interdiffusion at the Si-NdFeB film interface leads to formation of iron silicides, α-Fe and B exclusion from the diffusion zone, in competition with the formation of the magnetic NdFeB phase. (authors)

  2. New permanent magnets; manganese compounds.

    Science.gov (United States)

    Coey, J M D

    2014-02-12

    The exponential growth of maximum energy product that prevailed in the 20th century has stalled, leaving a market dominated by two permanent magnet materials, Nd2Fe14B and Ba(Sr)Fe12O19, for which the maximum theoretical energy products differ by an order of magnitude (515 kJ m(-3) and 45 kJ m(-3), respectively). Rather than seeking to improve on optimized Nd-Fe-B, it is suggested that some research efforts should be devoted to developing appropriately priced alternatives with energy products in the range 100-300 kJ m(-3). The prospects for Mn-based hard magnetic materials are discussed, based on known Mn-based compounds with the tetragonal L10 or D022 structure or the hexagonal B81 structure.

  3. Static devices with new permanent magnets

    International Nuclear Information System (INIS)

    Chavanne, J.; Laforest, J.; Pauthenet, R.

    1987-01-01

    The high remanence and coercivity of the new permanent magnet materials are of special interest in the static applications. High ordering temperature and are uniaxial anisotropy at the origin of their good permanent magnet properties are obtained in rare earth-transition metal compounds. Binary SmCo/sub 5/ and Sm/sub 2/Co/sub 17/ and ternary Nd/sub 2/Fe/sub 14/B compounds are the basis materials of the best permanent magnets. new concepts of calculations of static devices with these magnets can be applied: the magnetization can be considered as ridig, the density of the surface Amperian current is constant, the relative permeability is approximately 1 and the induction calculations are linear. Examples of hexapoles with Sm-Co and NdFeB magnets are described and the performances are compared. The problems of temperature behavior and corrosion resistance are underlined

  4. Streaming flows produced by oscillating interface of magnetic fluid adsorbed on a permanent magnet in alternating magnetic field

    Science.gov (United States)

    Sudo, S.; Ito, M.; Ishimoto, Y.; Nix, S.

    2017-04-01

    This paper describes microstreaming flows generated by oscillating interface of magnetic fluid adsorbed on a circular cylindrical permanent magnet in alternating magnetic field. The interface of magnetic fluid adsorbed on the NdFeB magnet responds to the external alternating magnetic flied as harmonic oscillation. The directions of alternating magnetic field are parallel and antiparallel to the magnetic field of permanent magnet. The oscillation of magnetic fluid interface generates streaming flow around the magnet-magnetic fluid element in water. Microstreaming flows are observed with a high-speed video camera analysis system. The flow pattern generated by magnetic fluid motion depends on the Keulegan-Carpenter number and the Reynolds number.

  5. Methods of assembling large magnetic blocks from NdFeB magnets with a high value of (BH)max and their influence on the magnetic induction reached in an air gap of magnetic circuit

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel

    2008-01-01

    Roč. 44, č. 4 (2008), s. 485-491 ISSN 0018-9464 Institutional research plan: CEZ:AV0Z30460519 Keywords : assembly * demagnetization * magnet ic circuits Subject RIV: BM - Solid Matter Physics ; Magnet ism Impact factor: 1.129, year: 2008

  6. The fluctuation field and anomalous magnetic viscosity in commercial NdFeB alloys, AlNiCo and the bulk amorphous ferromagnets Nd{sub 60}Fe{sub 30}Al{sub 10} and Nd{sub 60}Fe{sub 20}Co{sub 10}Al{sub 10}

    Energy Technology Data Exchange (ETDEWEB)

    Collocott, S.J. [CSIRO Materials Science and Engineering, Lindfield, NSW 2070 (Australia)], E-mail: stephen.collocott@csiro.au; Dunlop, J.B. [CSIRO Materials Science and Engineering, Lindfield, NSW 2070 (Australia)

    2008-08-15

    The fluctuation field, H{sub f}, is a useful parameter for characterising any ferromagnetic material that displays hysteresis, as it is a measure of the thermally activated rate processes that govern magnetisation reversals. Anomalous magnetic viscosity, i.e. nonmonotonic behaviour of the time dependent magnetisation, where the magnetisation is seen to increase, reach a peak, and then decrease, has been observed on both the upper and lower branches of minor loops or recoil curves in some ferromagnetic materials. Parameters relevant to the Preisach model are discussed as to their usefulness in predicting anomalous magnetic viscosity in ferromagnetic materials. This is done with reference to measurements of H{sub f} and the time dependent magnetisation in commercial NdFeB alloys, AlNiCo and the bulk amorphous ferromagnets Nd{sub 60}Fe{sub 30}Al{sub 10} and Nd{sub 60}Fe{sub 20}Co{sub 10}Al{sub 10}.

  7. Additive Manufacturing of Near-net Shaped Permanent Magnets

    Energy Technology Data Exchange (ETDEWEB)

    Paranthaman, M Parans [ORNL

    2016-07-26

    The technical objective of this technical collaboration phase I proposal is to fabricate near net-shaped permanent magnets using alloy powders utilizing direct metal deposition technologies at the ORNL MDF. Direct Manufacturing using the POM laser system was used to consolidate Nd2Fe14B (NdFeB) magnet powders into near net-shape parts efficiently and with virtually no wasted material as part of the feasibility study. We fabricated builds based on spherical NdFeB magnet particles. The results show that despite the ability to fabricate highly reactive materials in the laser deposition process, the magnetic coercivity and remanence of the NdFeB hard magnets is significantly reduced. X-ray powder diffraction in conjunction with electron microscopy showed that the material experienced a primary Nd2Fe17Bx solidification due to the undercooling effect (>60K). Consequently the presence of alpha iron phase resulted in deterioration of the build properties. Further optimization of the processing parameters is needed to maintain the Nd2Fe14B phase during fabrication.

  8. Identification and recovery of rare-earth permanent magnets from waste electrical and electronic equipment.

    Science.gov (United States)

    Lixandru, A; Venkatesan, P; Jönsson, C; Poenaru, I; Hall, B; Yang, Y; Walton, A; Güth, K; Gauß, R; Gutfleisch, O

    2017-10-01

    Nd-Fe-B permanent magnets are a strategic material for a number of emerging technologies. They are a key component in the most energy efficient electric motors and generators, thus, they are vital for energy technologies, industrial applications and automation, and future forms of mobility. Rare earth elements (REEs) such as neodymium, dysprosium and praseodymium are also found in waste electrical and electronic equipment (WEEE) in volumes that grow with the technological evolution, and are marked as critical elements by the European Commission due to their high economic importance combined with significant supply risks. Recycling could be a good approach to compensate for the lack of rare earths (REs) on the market. However, less than 1% of REs are currently being recycled, mainly because of non-existing collection logistics, lack of information about the quantity of RE materials available for recycling and recycling-unfriendly product designs. To improve these lack of information, different waste streams of electrical and electronic equipment from an industrial recycling plant were analyzed in order to localize, identify and collect RE permanent magnets of the Nd-Fe-B type. This particular type of magnets were mainly found in hard disk drives (HDDs) from laptops and desktop computers, as well as in loudspeakers from compact products such as flat screen TVs, PC screens, and laptops. Since HDDs have been investigated thoroughly by many authors, this study focusses on other potential Nd-Fe-B resources in electronic waste. The study includes a systematic survey of the chemical composition of the Nd-Fe-B magnets found in the selected waste streams, which illustrates the evolution of the Nd-Fe-B alloys over the years. The study also provides an overview over the types of magnets integrated in different waste electric and electronic equipment. Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. Effect of nitrogen environment on NdFeB thin films grown by radio frequency plasma beam assisted pulsed laser deposition

    International Nuclear Information System (INIS)

    Constantinescu, C.; Patroi, E.; Codescu, M.; Dinescu, M.

    2013-01-01

    Highlights: ► NdFeB thin films grown by PLD, in vacuum and in nitrogen, are presented. ► Nitrogen inclusion in thin film structures is related to improved coercitivity. ► Magnetical, optical and morphological properties of the thin films are discussed. - Abstract: NdFeB is a very attractive material for applications in electrical engineering and in electronics, for high-tech devices where high coercive field and high remanence are needed. In this paper we demonstrate that the deposition of nitrogen doped NdFeB thin films by pulsed laser deposition, in the presence of a nitrogen radiofrequency plasma beam, exhibit improved magnetic properties and surface morphology, when compared to vacuum deposited NdFeB layers. A Nd:YAG pulsed laser (3ω and 4ω) was focused on a NdFeB target, in vacuum, or in the presence of a nitrogen plasma beam. Substrate temperature (RT-850 °C), nitrogen gas pressure, and radiofrequency power (75–150 W), were particularly varied. The thin films were investigated by means of X-ray diffraction, atomic force microscopy, scanning electron microscopy, spectroscopic-ellipsometry, and vibrating sample magnetometry.

  10. Effect of nitrogen environment on NdFeB thin films grown by radio frequency plasma beam assisted pulsed laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Constantinescu, C., E-mail: catalin.constantinescu@inflpr.ro [National Institute for Laser, Plasma and Radiation Physics, 409 Atomistilor bd., Magurele, RO-077125, Bucharest (Romania); Patroi, E.; Codescu, M. [National Institute for Research and Development in Electrical Engineering - Advanced Research, 313 Spl. Unirii, Sector 3, RO-030138, Bucharest (Romania); Dinescu, M. [National Institute for Laser, Plasma and Radiation Physics, 409 Atomistilor bd., Magurele, RO-077125, Bucharest (Romania)

    2013-03-01

    Highlights: Black-Right-Pointing-Pointer NdFeB thin films grown by PLD, in vacuum and in nitrogen, are presented. Black-Right-Pointing-Pointer Nitrogen inclusion in thin film structures is related to improved coercitivity. Black-Right-Pointing-Pointer Magnetical, optical and morphological properties of the thin films are discussed. - Abstract: NdFeB is a very attractive material for applications in electrical engineering and in electronics, for high-tech devices where high coercive field and high remanence are needed. In this paper we demonstrate that the deposition of nitrogen doped NdFeB thin films by pulsed laser deposition, in the presence of a nitrogen radiofrequency plasma beam, exhibit improved magnetic properties and surface morphology, when compared to vacuum deposited NdFeB layers. A Nd:YAG pulsed laser (3{omega} and 4{omega}) was focused on a NdFeB target, in vacuum, or in the presence of a nitrogen plasma beam. Substrate temperature (RT-850 Degree-Sign C), nitrogen gas pressure, and radiofrequency power (75-150 W), were particularly varied. The thin films were investigated by means of X-ray diffraction, atomic force microscopy, scanning electron microscopy, spectroscopic-ellipsometry, and vibrating sample magnetometry.

  11. Observation of Pseudopartial Grain Boundary Wetting in the NdFeB-Based Alloy

    Science.gov (United States)

    Straumal, B. B.; Mazilkin, A. A.; Protasova, S. G.; Schütz, G.; Straumal, A. B.; Baretzky, B.

    2016-08-01

    The NdFeB-based alloys were invented in 1980s and remain the best-known hard magnetic alloys. In order to reach the optimum magnetic properties, the grains of hard magnetic Nd2Fe14B phase have to be isolated from one another by the (possibly thin) layers of a non-ferromagnetic Nd-rich phase. In this work, we observe that the few-nanometer-thin layers of the Nd-rich phase appear between Nd2Fe14B grains due to the pseudopartial grain boundary (GB) wetting. Namely, some Nd2Fe14B/Nd2Fe14B GBs are not completely wetted by the Nd-rich melt and have the high contact angle with the liquid phase and, nevertheless, contain the 2-4-nm-thin uniform Nd-rich layer.

  12. Influence of shape and thickness on the levitation force of YBaCuO bulk HTS over a NdFeB guideway

    International Nuclear Information System (INIS)

    Ren Zhongyou; Wang Jiasu; Wang Suyu; Jiang He; Zhu Min; Wang Xiaorong; Song Honghai

    2003-01-01

    Levitation forces of YBaCuO bulk high temperature superconductors (HTS) with different shape and size over a NdFeB guideway were studied. Here, the concentrating magnetic field of the NdFeB guideway was 1.2 T, and the YBaCuO bulk HTSs include three cylindrical samples with different diameter and thickness and one hexagonal sample. The maximum levitation force is as high as 85.3 N at a gap of 5 mm between the bottom surface of YBaCuO bulk HTS and the top surface of the NdFeB guideway, where the applied magnetic field is about 0.8 T. The results show that the shape and the size have large influences on the levitation force of YBaCuO bulk HTSs

  13. Corrosion properties of aluminium coatings deposited on sintered NdFeB by ion-beam-assisted deposition

    Energy Technology Data Exchange (ETDEWEB)

    Mao Shoudong; Yang Hengxiu; Li Jinlong; Huang Feng [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 519 Zhuangshi Road, Ningbo 315201 (China); Song Zhenlun, E-mail: songzhenlun@nimte.ac.cn [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 519 Zhuangshi Road, Ningbo 315201 (China)

    2011-04-15

    Pure Al coatings were deposited by direct current (DC) magnetron sputtering to protect sintered NdFeB magnets. The effects of Ar{sup +} ion-beam-assisted deposition (IBAD) on the structure and the corrosion behaviour of Al coatings were investigated. The Al coating prepared by DC magnetron sputtering with IBAD (IBAD-Al-coating) had fewer voids than the coating without IBAD (Al-coating). The corrosion behaviour of the Al-coated NdFeB specimens was investigated by potentiodynamic polarisation, a neutral salt spray (NSS) test, and electrochemical impedance spectroscopy (EIS). The pitting corrosion of the Al coatings always began at the voids of the grain boundaries. Bombardment by the Ar{sup +} ion-beams effectively improved the corrosion resistance of the IBAD-Al-coating.

  14. Preparation of Nd-Fe-B/α-Fe nano-composite thick-film magnets on various substrates using PLD with high laser energy density above 10 J/cm2

    Science.gov (United States)

    Nakano, M.; Kondo, H.; Yamashita, A.; Yanai, T.; Itakura, M.; Fukunaga, H.

    2018-05-01

    PLD (Pulsed Laser Deposition) method with high laser energy density (LED) above 10 J/cm2 followed by a flash annealing enabled us to obtain isotropic nano-composite thick-film magnets with (BH)max ≧ 80 kJ/m3 on polycrystalline Ta substrates. We also have demonstrated that a dispersed structure composed of α-Fe together with Nd2Fe14B phases with the average grain diameter of approximately 20 nm could be formed on the Ta substrates. In this study, we tried to enhance the (BH)max value by controlling the microstructure due to the usage of different metal based substrates with each high melting point such as Ti, Nb, and W. Although it was difficult to vary the microstructure and to improve the magnetic properties of the films deposited on the substrates, we confirmed that isotropic thick-film magnets with (BH)max ≧ 80 kJ/m3 based on the nano-dispersed α-Fe and Nd2Fe14B phases could be obtained on various metal substrates with totally different polycrystalline structure. On the other hand, the use of a glass substrate lead to the deterioration of magnetic properties of a film prepared using the same preparation process.

  15. NdFeB nanoparticles prepared by wet-milling

    Energy Technology Data Exchange (ETDEWEB)

    Thielsch, Juliane; Lyubina, Julia; Woodcock, Thomas; Schultz, Ludwig; Gutfleisch, Oliver [IFW Dresden (Germany)

    2010-07-01

    Since the prediction of a giant energy product of textured nanocomposite magnets those materials where believed to be the next generation of permanent magnets. For effective exchange-coupling in such two-phase magnets grain sizes need to be in the range of the domain wall width of the hard magnetic phase. That makes a homogenous phase distribution and a microstructure with nanograins necessary. One option of preparing such materials is the synthesis of magnetic nanoparticles which further could be aligned and compacted to a bulk magnet. For this we performed wet-milling experiments of a NdFeGaNbB alloy. XRD studies revealed that by using a surfactant and a solvent during the high energy ball milling process amorphization sets in later than compared to dry milling experiments under the same conditions. Dynamic Light Scattering investigations showed a Gauss distribution of the particle size with a mean diameter of about 12nm which was also proven by TEM. Magnetic properties were measured with SQUID and showed so far rather poor coercivity values.

  16. Progress of HDDR NdFeB powders modulated by the diffusion of low melting point elements and their alloys

    Directory of Open Access Journals (Sweden)

    Lyu Meng

    2017-12-01

    Full Text Available The hydrogenation-disproportionation-desorption-recombination (HDDR process is the main technique for the fabrication of anisotropic NdFeB magnetic powder.But the intrinsic coercivity (HC of HDDR magnetic powder is low.The addition of heavy rare earth element Dy could improve its HC.It was found that the added Dy is mainly distributed in the grain boundary of HDDR magnets,which regulates grain boundary phase and increases the thickness of grain boundary to improve the anisotropy field (HA and HC of the magnets.However,Dy becomes scarcer and more expensive,which limits the practical application of HDDR magnets.To reduce the dependence on heavy rare earth elements and cost,researchers replaced the heavy rare earth element Dy by low melting point elements and their alloys through grain boundary diffusion technique.During diffusion process low melting point metal exists as liquid phase that increases the diffusion coefficient of diffusion medium as well as its contact area with grain boundary phases of HDDR magnets,and benefits its diffusion along grain boundaries and regulation of grain boundary phase.The modified grain boundary in magnets improve HC.This review paper focuses on the research progress in improving HC of HDDR NdFeB magnets by low melting point elements and their alloys.

  17. Investigation of Anisotropic Bonded Magnets in Permanent Magnet Machine Applications

    Science.gov (United States)

    Khazdozian, H. A.; McCall, S. K.; Kramer, M. J.; Paranthaman, M. P.; Nlebedim, I. C.

    Rare earth elements (REE) provide the high energy product necessary for permanent magnets, such as sintered Nd2Fe14B, in many applications like wind energy generators. However, REEs are considered critical materials due to risk in their supply. To reduce the use of critical materials in permanent magnet machines, the performance of anisotropic bonded NdFeB magnets, aligned under varying magnetic field strength, was simulated using 3D finite element analysis in a 3MW direct-drive permanent magnet generator (DDPMG), with sintered N42 magnets used as a baseline for comparison. For direct substitution of the anisotropic bonded magnets, approximately 85% of the efficiency of the baseline model was achieved, irrespective of the alignment field. The torque and power generation of the DDPMG was not found to vary significantly with increase in the alignment field. Finally, design changes were studied to allow for the achievement of rated torque and power with the use of anisotropic bonded magnets, demonstrating the potential for reduction of critical materials in permanent magnets for renewable energy applications. This work was supported by the Critical Materials Institute, an Energy Innovation Hub funded by the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Advanced Manufacturing Office.

  18. High coercivity, anisotropic, heavy rare earth-free Nd-Fe-B by Flash Spark Plasma Sintering.

    Science.gov (United States)

    Castle, Elinor; Sheridan, Richard; Zhou, Wei; Grasso, Salvatore; Walton, Allan; Reece, Michael J

    2017-09-11

    In the drive to reduce the critical Heavy Rare Earth (HRE) content of magnets for green technologies, HRE-free Nd-Fe-B has become an attractive option. HRE is added to Nd-Fe-B to enhance the high temperature performance of the magnets. To produce similar high temperature properties without HRE, a crystallographically textured nanoscale grain structure is ideal; and this conventionally requires expensive "die upset" processing routes. Here, a Flash Spark Plasma Sintering (FSPS) process has been applied to a Dy-free Nd 30.0 Fe 61.8 Co 5.8 Ga 0.6 Al 0.1 B 0.9 melt spun powder (MQU-F, neo Magnequench). Rapid sinter-forging of a green compact to near theoretical density was achieved during the 10 s process, and therefore represents a quick and efficient means of producing die-upset Nd-Fe-B material. The microstructure of the FSPS samples was investigated by SEM and TEM imaging, and the observations were used to guide the optimisation of the process. The most optimal sample is compared directly to commercially die-upset forged (MQIII-F) material made from the same MQU-F powder. It is shown that the grain size of the FSPS material is halved in comparison to the MQIII-F material, leading to a 14% increase in coercivity (1438 kA m -1 ) and matched remanence (1.16 T) giving a BH max of 230 kJ m -3 .

  19. Design, construction and commissioning of a simple, low cost permanent magnet quadrupole doublet

    International Nuclear Information System (INIS)

    Conard, E.M.; Parcell, S.K.; Arnott, D.W.

    1999-01-01

    In the framework of new beam line developments at the Australian National Medical Cyclotron, a permanent magnet quadrupole doublet was designed and built entirely in house. The design proceeded from the classical work by Halbach et al. but emphasised the 'low cost' aspect by using simple rectangular NdFeB blocks and simple assembly techniques. Numerical simulations using the (2-D) Gemini code were performed to check the field strength and homogeneity predictions of analytical calculations. This paper gives the reasons for the selection of a permanent magnet, the design and construction details of the quadrupole doublet and its field measurement results. (authors)

  20. Rare earth-cobalt permanent magnets

    International Nuclear Information System (INIS)

    Strnat, K.J.; Strnat, R.M.W.

    1991-01-01

    This paper reviews the historical background and the development of rare earth-cobalt-based permanent magnets from basic science studies on rare earth-transition metal alloys in the 1960's to today's broad spectrum of commercial magnet types and their applications. It puts the RE-Co magnetis in perspective relative to older magnet types and also traces the path to the subsequent development of the related Nd-Fe-B magnets. The treatment is qualitative, with emphasis on the relationship between fundamental properties of the compounds and the interaction between microstructure and magnetic domain walls that makes high coercivity and the exceptional hard magnetic properties of the rare-earth magnets possible. The various kinds of RE-Co magnets in production and use today, some of their engineering properties, and economic aspects governing their applicability, cost and availability are also discussed. Many references provide a guide to the special literature regarding the physics, metallurgy, manufacture, product selection and properties of rare earth-cobalt magnets. (orig.)

  1. Quantum Hall effect in epitaxial graphene with permanent magnets

    Science.gov (United States)

    Parmentier, F. D.; Cazimajou, T.; Sekine, Y.; Hibino, H.; Irie, H.; Glattli, D. C.; Kumada, N.; Roulleau, P.

    2016-12-01

    We have observed the well-kown quantum Hall effect (QHE) in epitaxial graphene grown on silicon carbide (SiC) by using, for the first time, only commercial NdFeB permanent magnets at low temperature. The relatively large and homogeneous magnetic field generated by the magnets, together with the high quality of the epitaxial graphene films, enables the formation of well-developed quantum Hall states at Landau level filling factors v = ±2, commonly observed with superconducting electro-magnets. Furthermore, the chirality of the QHE edge channels can be changed by a top gate. These results demonstrate that basic QHE physics are experimentally accessible in graphene for a fraction of the price of conventional setups using superconducting magnets, which greatly increases the potential of the QHE in graphene for research and applications.

  2. Quantum Hall effect in epitaxial graphene with permanent magnets.

    Science.gov (United States)

    Parmentier, F D; Cazimajou, T; Sekine, Y; Hibino, H; Irie, H; Glattli, D C; Kumada, N; Roulleau, P

    2016-12-06

    We have observed the well-kown quantum Hall effect (QHE) in epitaxial graphene grown on silicon carbide (SiC) by using, for the first time, only commercial NdFeB permanent magnets at low temperature. The relatively large and homogeneous magnetic field generated by the magnets, together with the high quality of the epitaxial graphene films, enables the formation of well-developed quantum Hall states at Landau level filling factors v = ±2, commonly observed with superconducting electro-magnets. Furthermore, the chirality of the QHE edge channels can be changed by a top gate. These results demonstrate that basic QHE physics are experimentally accessible in graphene for a fraction of the price of conventional setups using superconducting magnets, which greatly increases the potential of the QHE in graphene for research and applications.

  3. Texture formation mechanism and constitutive equation for anisotropic thermorheological rare-earth permanent magnets

    Directory of Open Access Journals (Sweden)

    Minggang Zhu

    2017-05-01

    Full Text Available The study investigates the mechanism and constitutive equations describing oriented texture formation in anisotropic thermorheological rare-earth permanent magnets. The thermorheological process cannot be considered as creep, since the related phenomena are not suitably explained by the diffusion creep model. A mathematical model describing the relationship between the rheological deformation rate and texture orientation was established, and a theoretical expression was obtained for the orientation factor of thermorheological magnets. In addition, nanocrystalline Nd-Fe-B magnets were fabricated, with intrinsic coercivity Hcj=760.1 kA/m, remanence Br=1.469 T, and maximum energy product (BHmax=427.1 kJ/m3.

  4. Preparation and properties of [(NdFeB)x/(Nb)z]n multi-layer films

    International Nuclear Information System (INIS)

    Tsai, J.-L.; Chin, T.-S.; Yao, Y.-D.; Melsheimer, A.; Fisher, S.; Drogen, T.; Kelsch, M.; Kronmueller, H.

    2003-01-01

    Multi-layer [(NdFeB) x /(Nb) z ] n films with 200 nm≥x≥10 nm, 10 nm≥z≥0, 40≥n≥2, prepared by ion beam sputtering and subsequent annealing, show significantly enhanced coercivity due to the reduced grain size that enhances the anisotropy of individual grains. After annealing at 630 deg. C, some Nd 2 Fe 14 B grains were enriched with Nb and isolated as the thickness of the Nb spacer layer increases. For multi-layer (NdFeB x /Nb z ) n films with 100 nm ≥x≥25 nm, 5 nm≥z≥2 nm, their coercivity and remanence ratio are better than that of a single NdFeB film. Up to 17.8 kOe room temperature coercivity has been obtained for a sample with x=25 nm, z=5 nm and n=16

  5. A magnetic filter with permanent magnets on the basis of rare earths

    International Nuclear Information System (INIS)

    Zezulka, V.Vaclav; Straka, Pavel; Mucha, Pavel

    2004-01-01

    The article presents the development and construction of a magnetic filter based on the HGMS principle with permanent magnets. It is aimed especially at the assembly of the magnetic circuit using magnets from the material NdFeB. The way of the construction of large magnetic blocks, their magnetization and assembly are described. Further, it contains the measured values of magnetic induction in the middle of the air gap as a function of the width of this gap and of the height of the magnetic blocks in question, as well as the corresponding graphic representation. The high values of the magnetic induction obtained together with favourable price are sufficient reasons for the employment of this type of magnetic circuit in various applications

  6. Influence of cooling rate on microstructure of NdFeB strip casting flakes

    Energy Technology Data Exchange (ETDEWEB)

    Binglin Guo; Bo Li; Dongling Wang; Xiaojun Yu [Central Iron and Steel Research Inst., Beijing, BJ (China); Jifan Hu [Shandong Univ., Jinan (China)

    2005-07-01

    In this paper, flakes of NdFeB cast alloys were prepared by using the strip casting technique. Microstructure and composition of phases in NdFeB SC flakes were studied by SEM and energy spectra. Especially, the influences of cooling rate on the microstructure of SC flakes were discussed, helping us to master strip casting technology. The results show that the cooling rate plays an important role in obtaining the perfect microstructure of SC flakes, which thickness is supposed not less than 0.32mm in these studies. (orig.)

  7. Coercivity enhancement and thermal-stability improvement in the melt-spun NdFeB ribbons by grain boundary diffusion

    Science.gov (United States)

    Xie, Jiajun; Yuan, Chao; Luo, Yang; Yang, Yuanfei; Hu, Bin; Yu, Dunbo; Yan, Wenlong

    2018-01-01

    Rapidly quenched NdFeB ribbons with high coercivity were obtained by Nd70Cu30 diffusion process. Samples with a high coercivity of 22.02 kOe at room temperature were obtained after grain boundary diffusion with 20 wt% Nd70Cu30 alloys. The NdCu diffusion process promoted grain growth in the ribbons, and grain boundary phases were formed with Cu segregation among NdFeB grains. Coercivity above 10 kOe at 150 °C was achieved in the bonded magnets with NdCu content over 10 wt%. The flux loss of bonded magnets was reduced by ∼32% at 120 °C after diffusion treatment with only a small amount (2 wt%) of NdCu.

  8. A comparative thermomagnetic study of melt-spun Nd-Fe-B alloys with different Nd content

    Directory of Open Access Journals (Sweden)

    Grujić A.

    2009-01-01

    Full Text Available Changes in the phase composition and magnetic properties of three types of commercial Nd-Fe-B alloys with different Nd content - low (10-12 wt%, near stoichiometric (21-25 wt% and rich (26-29 wt% caused by thermomagnetic analysis (TM were observed in regard to optimal magnetic state. Phase compositions of investigated alloys before and after TM measurement up to 800°C were compared using 57Fe Mössbauer spectroscopy and X-Ray analysis. The TM measurements decompose all three materials and the main products of decomposition process α-Fe and Fe2B phase. Observed changes in structure and phase composition had direct influence on magnetic properties. Loss of magnetic properties induced by thermal decomposition is clearly illustrated on corresponding SQUID hysteresis loops.

  9. Influence of maglev force relaxation on the forces of bulk HTSC subjected to different lateral displacements above the NdFeB guideway

    Energy Technology Data Exchange (ETDEWEB)

    Qin Yujie, E-mail: qyjswjtu@vip.sohu.co [Department of Computer and Information Engineering, Luoyang Institute of Science and Technology, Luoyang, Henan 471023 (China); Hou Xiaojing [Department of Computer and Information Engineering, Luoyang Institute of Science and Technology, Luoyang, Henan 471023 (China)

    2011-02-15

    Research highlights: {yields} The relaxation properties of maglev forces have been investigated simultaneously. {yields} Influence of relaxation on forces of HTSC subjected to different LDs above PMG is different. {yields} The influence is explained based on motion of flux lines, re/demagnetization of HTSC during LD. {yields} The work provide a scientific analysis for the practical application of the bulk HTSC. - Abstract: This paper studied the influence of maglev force relaxation on the force (both levitation and guidance forces) of bulk high-temperature superconductor (HTSC) subjected to different lateral displacements above a NdFeB guideway. Firstly, the maglev forces relaxation property of bulk HTSC above the permanent-magnet guideway (PMG) was studied experimentally, then the levitation and guidance forces were measured by SCML-2 measurement system synchronously at different lateral displacements, some times later(after relaxation), the forces were measured again as the same way. Compared to the two measured results, it was found that the change of the levitation force was larger compared to the case without relaxation, while the change of the guidance force was smaller. In addition, the rate of change of levitation force and guidance force was different for different maximum lateral displacements. This work provided a scientific analysis for the practical application of the bulk HTS.

  10. Tessellated permanent magnet circuits for flow-through, open gradient separations of weakly magnetic materials

    Energy Technology Data Exchange (ETDEWEB)

    Moore, Lee R. [Department of Biomedical Engineering, Cleveland Clinic, 9500 Euclid Ave., Cleveland OH 44195 (United States); Williams, P. Stephen [Cambrian Technologies, Inc., Cleveland, OH (United States); Chalmers, Jeffrey J. [William G. Lowrie Department of Chemical and Biomedical Engineering, The Ohio State University, Columbus 151 W. Woodruff Avenue, OH 43210 (United States); Zborowski, Maciej, E-mail: zborowm@ccf.org [Department of Biomedical Engineering, Cleveland Clinic, 9500 Euclid Ave., Cleveland OH 44195 (United States)

    2017-04-01

    Emerging microfluidic-based cell assays favor label-free red blood cell (RBC) depletion. Magnetic separation of RBC is possible because of the paramagnetism of deoxygenated hemoglobin but the process is slow for open-gradient field configurations. In order to increase the throughput, periodic arrangements of the unit magnets were considered, consisting of commercially available Nd-Fe-B permanent magnets and soft steel flux return pieces. The magnet design is uniquely suitable for multiplexing by magnet tessellation, here meaning the tiling of the magnet assembly cross-sectional plane by periodic repetition of the magnet and the flow channel shapes. The periodic pattern of magnet magnetizations allows a reduction of the magnetic material per channel with minimal distortion of the field cylindrical symmetry inside the magnet apertures. A number of such magnet patterns are investigated for separator performance, size and economy with the goal of designing an open-gradient magnetic separator capable of reducing the RBC number concentration a hundred-fold in 1 mL whole blood per hour. - Highlights: • Simple geometry of commercial, off-the-shelf NdFeB magnet blocks is amenable to generate high fields and open gradients. • Periodic pattern of permanent magnet blocks (tessellation) reduces the number of blocks per separation channel and improves the efficiency of separator design. • Split-flow lateral transport thin (SPLITT) fractionation model predicts 100-fold reduction of red blood cells from 1 mL whole blood sample in 1 h, suitable for laboratory medicine applications.

  11. Tessellated permanent magnet circuits for flow-through, open gradient separations of weakly magnetic materials

    International Nuclear Information System (INIS)

    Moore, Lee R.; Williams, P. Stephen; Chalmers, Jeffrey J.; Zborowski, Maciej

    2017-01-01

    Emerging microfluidic-based cell assays favor label-free red blood cell (RBC) depletion. Magnetic separation of RBC is possible because of the paramagnetism of deoxygenated hemoglobin but the process is slow for open-gradient field configurations. In order to increase the throughput, periodic arrangements of the unit magnets were considered, consisting of commercially available Nd-Fe-B permanent magnets and soft steel flux return pieces. The magnet design is uniquely suitable for multiplexing by magnet tessellation, here meaning the tiling of the magnet assembly cross-sectional plane by periodic repetition of the magnet and the flow channel shapes. The periodic pattern of magnet magnetizations allows a reduction of the magnetic material per channel with minimal distortion of the field cylindrical symmetry inside the magnet apertures. A number of such magnet patterns are investigated for separator performance, size and economy with the goal of designing an open-gradient magnetic separator capable of reducing the RBC number concentration a hundred-fold in 1 mL whole blood per hour. - Highlights: • Simple geometry of commercial, off-the-shelf NdFeB magnet blocks is amenable to generate high fields and open gradients. • Periodic pattern of permanent magnet blocks (tessellation) reduces the number of blocks per separation channel and improves the efficiency of separator design. • Split-flow lateral transport thin (SPLITT) fractionation model predicts 100-fold reduction of red blood cells from 1 mL whole blood sample in 1 h, suitable for laboratory medicine applications.

  12. Effect of pretreating technologies on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens

    International Nuclear Information System (INIS)

    Zhang, Pengjie; Xu, Guangqing; Liu, Jiaqin; Yi, Xiaofei; Wu, Yucheng; Chen, JingWu

    2016-01-01

    Graphical abstract: Zn coated NdFeB specimens pretreated with different technologies possess different adhesive strengths and anticorrosion properties. And the combined technology of sandblasting and pickling (5 s) achieves the best comprehensive performance. - Highlights: • Zn coated NdFeB specimens are achieved with different pretreating technologies. • Combined technology possesses the highest adhesive strength. • Combined technology possesses excellent anticorrosion property. - Abstract: Zinc coated NdFeB specimens were prepared with different pretreating technologies, such as polishing, pickling (50 s), sandblasting and combined technology of sandblasting and pickling (5 s). Morphologies of the NdFeB substrates pretreated with different technologies were observed with a scanning electron microscope equipped with an energy dispersive spectrometer and an atomic force microscope. The tensile test was performed to measure the adhesive strength between Zn coating and NdFeB substrate. The self-corrosion behavior of the NdFeB specimen was characterized by potentiodynamic polarization curve. The anticorrosion properties of Zn coated NdFeB specimens were characterized by neutral salt spray tests. The pretreating technologies possess obvious impact on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens. Combined pretreating technology of sandblasting and pickling (5 s) achieves the highest adhesive strength (25.56 MPa) and excellent anticorrosion property (average corrosion current density of 21 μA/cm 2 ) in the four pretreating technologies. The impacting mechanisms of the pretreating technology on the adhesive strength and anticorrosion properties are deeply discussed.

  13. Micromagnetics of rare-earth efficient permanent magnets

    Science.gov (United States)

    Fischbacher, Johann; Kovacs, Alexander; Gusenbauer, Markus; Oezelt, Harald; Exl, Lukas; Bance, Simon; Schrefl, Thomas

    2018-05-01

    The development of permanent magnets containing less or no rare-earth elements is linked to profound knowledge of the coercivity mechanism. Prerequisites for a promising permanent magnet material are a high spontaneous magnetization and a sufficiently high magnetic anisotropy. In addition to the intrinsic magnetic properties the microstructure of the magnet plays a significant role in establishing coercivity. The influence of the microstructure on coercivity, remanence, and energy density product can be understood by using micromagnetic simulations. With advances in computer hardware and numerical methods, hysteresis curves of magnets can be computed quickly so that the simulations can readily provide guidance for the development of permanent magnets. The potential of rare-earth reduced and rare-earth free permanent magnets is investigated using micromagnetic simulations. The results show excellent hard magnetic properties can be achieved in grain boundary engineered NdFeB, rare-earth magnets with a ThMn12 structure, Co-based nano-wires, and L10-FeNi provided that the magnet’s microstructure is optimized.

  14. Optimally segmented magnetic structures

    DEFF Research Database (Denmark)

    Insinga, Andrea Roberto; Bahl, Christian; Bjørk, Rasmus

    We present a semi-analytical algorithm for magnet design problems, which calculates the optimal way to subdivide a given design region into uniformly magnetized segments.The availability of powerful rare-earth magnetic materials such as Nd-Fe-B has broadened the range of applications of permanent...

  15. Stability considerations of permanent magnet quadrupoles for CESR phase-III upgrade

    Directory of Open Access Journals (Sweden)

    W. Lou

    1998-06-01

    Full Text Available The Cornell electron storage ring (CESR phase-III upgrade plan includes very strong permanent magnet quadrupoles in front of the cryostat for the superconducting quadrupoles and physically as close as possible to the interaction point. Together with the superconducting quadrupoles, they provide tighter vertical focusing at the interaction point. The quadrupoles are built with neodymium iron boron (NdFeB material and operate inside the 15 kG solenoid field. Requirements on the field quality and stability of these quadrupoles are discussed and test results are presented.

  16. Novel Extraction Process Of Rare Earth Elements From NdFeB Powders Via Alkaline Treatment

    Directory of Open Access Journals (Sweden)

    Chung K.W.

    2015-06-01

    Full Text Available The alkaline treatment of NdFeB powders in NaOH solution at various equivalent amounts of NaOH at 100°C was performed. The resultant powders were then leached in 0.5M H2SO4 solution at 25°C for 2 minutes. At 5 equivalents of NaOH, neodymium in NdFeB powders was partially transformed to neodymium hydroxide. The transformation of neodymium to neodymium hydroxide actually occurred at 10 equivalents of NaOH and was facilitated by increasing the equivalent of NaOH from 10 to 30. In addition, iron was partially transformed to magnetite during the alkaline treatment, which was also promoted at a higher equivalent of NaOH. The leaching yield of neodymium from alkaline-treated powders was increased with an increasing equivalent of NaOH up to 10; however, it slightly decreased with the equivalent NaOH of over 10. The leaching yield of iron was inversely proportional to that of rare earth elements. NdFeB powders treated at 10 equivalents of NaOH showed a maximum leaching yield of neodymium and dysprosium of 91.6% and 94.6%, respectively, and the lowest leaching yield of iron of 24.2%, resulting in the highest selective leaching efficiency of 69.4%.

  17. ASPECTS REGARDING MECHANICAL PROCESSING OF STEELS FOR MAGNETS, NDFEB BASED

    Directory of Open Access Journals (Sweden)

    MELANIA TĂMAŞ

    2015-05-01

    Full Text Available This paper presents experimental research concerning the behavior on cutting by turning of steels for magnets NdFeB based. In this context, cutting by rough turning of steels magnet neodymium and boron ferrite based were performed. Turning processing with the values of the cutting parameters recommended by European Union and Sandvik Coromant company rules, taking into account the chemical composition of the processed material and cutting tool were performed. The tables have been drawn up with different values of the cutting parameters. By comparing these data it can be concluded that steels for permanent magnets, NdFeB based have acceptable behavior, the process by rough turning. A full assessment of the optimization of the cutting by turning process of steels for permanent magnet, NdFeB base will result from subsequent experimental research that will take into account the wear of cutting tools and quality (roughness of processed surface.

  18. Effect of pretreating technologies on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Pengjie [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China); Xu, Guangqing, E-mail: gqxu1979@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Liu, Jiaqin [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Yi, Xiaofei [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China); Wu, Yucheng, E-mail: ycwu@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009 (China); Chen, JingWu [Earth-Panda Advance Magnetic Material Co. Ltd., Hefei (China); Anhui Province Key Laboratory of Rare Earth Permanent Magnet Materials, Hefei (China); State Key Laboratory of Rare Earth Permanent Magnet Materials (Earth-Panda Advance Magnetic Material Co., Ltd.), Hefei (China)

    2016-02-15

    Graphical abstract: Zn coated NdFeB specimens pretreated with different technologies possess different adhesive strengths and anticorrosion properties. And the combined technology of sandblasting and pickling (5 s) achieves the best comprehensive performance. - Highlights: • Zn coated NdFeB specimens are achieved with different pretreating technologies. • Combined technology possesses the highest adhesive strength. • Combined technology possesses excellent anticorrosion property. - Abstract: Zinc coated NdFeB specimens were prepared with different pretreating technologies, such as polishing, pickling (50 s), sandblasting and combined technology of sandblasting and pickling (5 s). Morphologies of the NdFeB substrates pretreated with different technologies were observed with a scanning electron microscope equipped with an energy dispersive spectrometer and an atomic force microscope. The tensile test was performed to measure the adhesive strength between Zn coating and NdFeB substrate. The self-corrosion behavior of the NdFeB specimen was characterized by potentiodynamic polarization curve. The anticorrosion properties of Zn coated NdFeB specimens were characterized by neutral salt spray tests. The pretreating technologies possess obvious impact on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens. Combined pretreating technology of sandblasting and pickling (5 s) achieves the highest adhesive strength (25.56 MPa) and excellent anticorrosion property (average corrosion current density of 21 μA/cm{sup 2}) in the four pretreating technologies. The impacting mechanisms of the pretreating technology on the adhesive strength and anticorrosion properties are deeply discussed.

  19. A superconducting solenoid and press for permanent magnet fabrication

    International Nuclear Information System (INIS)

    Mulcahy, T. M.; Hull, J. R.

    2002-01-01

    For the first time, a superconducting solenoid (SCM) was used to increase the remnant magnetization of sintered NdFeB permanent magnets (PMs). In particular, improved magnetic alignment of commercial-grade PM powder was achieved, as it was axial die pressed into 12.7-mm diameter cylindrical compacts in the 76.2-mm warm bore of a 9-T SCM. The press used to compact the powder is unique and was specifically designed for use with the SCM. Although the press was operated in the batch mode for this proof of concept study, its design is intended to enable automated production. In operation, a simple die and punch set made of nonmagnetic materials was filled with powder and loaded into a nonmagnetic press tube. The cantilevered press tube was inserted horizontally, on a carrier manually advanced along a track, into the SCM. The robustness of the mechanical components and the SCM, in its liquid helium dewar, were specifically designed to allow for insertion and extraction of the magnetic powder and compacts, while operating at 9 T. Compaction was achieved by pressing the punches between the closed end of the press tube and the hydraulic cylinder mounted on the opposite end. Improvements up to 10% in magnetization and 20% in energy products of the permanent magnets were obtained, as the alignment fields were increased above the 2-T maximum field of the electromagnets used in industry. Increases in magnetization of 3% are significant in the mature sintered magnet industry

  20. Wind turbine integrated multipole permanent magnet generator (PMG)

    Energy Technology Data Exchange (ETDEWEB)

    Vilsboell, N.; Pinegin, A.; Goussarov, D.

    1996-01-01

    Designed permanent magnet generator (PMG - 20 kW) possesses a number of advantages: it makes possible to replace gearbox, the generator and possibly the hub of the wind turbine by combining wind rotor with external rotor of the generator; use of rare earth magnets Nd-Fe-B allows to reduce mass and dimensions of the generator; use of the PMG for wind turbines increases the reliability of the construction during the life time, comparing to the conventional design (gearbox, asynchronous generator). The test of the PMG -20 kW informs that design method, developed for calculation of multipole permanent magnet generators is correct in general and meets engineering requirements. The calculation uncertainty of the magnetic system and output characteristics does not exceed 2-3%. The test shows, that the maximum efficiency of the PGM - 20 kW with full load can be achieved as high as 90-91.5% and excels the efficiency of the traditional system `generator-gearbox` by 4-5.5%. Designing permanent magnet generator, it is recommended to take into account voltage stabilization (capacitance). Efficiency is expected to be higher, mass and production cost of the generator can be reduced by 25-30%. The frequency converter shall be used not only for control of rotational speed, but also to obtain sinusoidal capacitive current on the generator side. For PMG - 20 kW the angle between voltage and current should be within the range 0-23%. (au)

  1. Permanent magnet domain structures from magnetic force microscopy

    International Nuclear Information System (INIS)

    Folks, L.; Woodward, R.C.; Bradbury, D.L.; Humphrey, K.; Street, R.

    1996-01-01

    Magnetic force microscopy (MFM) offers the ability to image domain structures of permanent magnet materials in the form of bulk samples not suitable for electron microscopy, and at scales which are not possible using optical techniques. Recent developments, such as the use of very low coercivity tips and resonant phase detection MFM systems, have made this technique yet more useful. However, as with any new technique, interpretation of images should be approached with some caution. We have performed studies on bulk samples of sintered and melt-spun Nd Fe B - type materials, comparing images collected by Kerr microscopy with those from MFM. It has been possible to image the same areas of the samples using the two techniques and thereby compare and contrast the details arising from the same magnetic structures in each. From this work it is clear that it is often possible to make straight-forward interpretations of the MFM stray field maps regarding the underlying domain structure (although, of course, there may not be a unique interpretation). In addition we have used tips with different types of magnetic coatings to image the same areas of a sample, and showed that quit different image characteristics result. Of concern was the propensity for the tip coatings to partially re-magnetize in the stray fields from the samples, introducing artifacts into the images and making interpretation more difficult. With these results it has been possible to interpret high resolution MFM images of bulk permanent magnets with increased confidence, and examples of observed structures in thermally demagnetized two-phase nanocrystalline materials are interpreted in terms of interaction domains. (author)

  2. Formation and crystallization kinetics of Nd-Fe-B-based bulk amorphous alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Qiong; Ge, Hongliang; Zhang, Pengyue; Li, Dongyun; Wang, Zisheng [China Jiliang University, Magnetism Key Laboratory of Zhejiang Province, Hangzhou (China)

    2014-06-15

    In order to improve the glass-forming ability (GFA) of Nd-Fe-B ternary alloys to obtain fully amorphous bulk Nd-Fe-B-based alloy, the effects of Mo and Y doping on GFA of the alloys were investigated. It was found that the substitution of Mo for Fe and Y for Nd enhanced the GFA of the Nd-Y-Fe-Mo-B alloys. It was also revealed that the GFA of the samples was optimized by 4 at.% Mo doping and increased with theYcontent. The fully amorphous structures were all formed in the Nd{sub 6-x}Y{sub x}Fe{sub 68}Mo{sub 4}B{sub 22} (x =1-5) alloy rods with 1.5 mm-diameter. After subsequent crystallization, the devitrified Nd{sub 3}Y{sub 3}Fe{sub 68}Mo{sub 4}B{sub 22} alloy rod exhibited a uniform distribution of grains with a coercivity of 364.1 kA/m. The crystallization behavior of Nd{sub 3}Y{sub 3}Fe{sub 68}Mo{sub 4}B{sub 22} BMG was investigated in isothermal situation. The Avrami exponent n determined by JAM plot is lower than 2.5, implying that the crystallization is mainly governed by a growth of particles with decreasing nucleation rate. (orig.)

  3. COMPARATIVE ANALYSIS OF THE BEHAVIOR OF COAXIAL AND FRONTAL COUPLINGS – WITH PERMANENT MAGNETS – IN HIGH TEMPERATURE ENVIRONMENTS

    Directory of Open Access Journals (Sweden)

    Marcel Oanca

    2004-12-01

    Full Text Available This paper presents a comparative analysis of the behavior of coaxial and frontal couplings – with permanent magnets – in high temperature environments specific to iron and steel industry. The comparative analysis is made at the level of the specific forces developed in the most difficult environments. The maximum temperature was limited for reasons of thermal stability of the Nd-Fe-B permanent magnets. In this context it was studied, by the help of the PDE-ase soft that uses the finite element method, the way magnetic induction modifies, the specific forces developed and the distribution of temperature within the coaxial and frontal couplers with permanent magnets, for variations of the distance between the magnets (air gap within the limits 2-20 mm.

  4. Perspectives for high-performance permanent magnets: applications, coercivity, and new materials

    Science.gov (United States)

    Hirosawa, Satoshi; Nishino, Masamichi; Miyashita, Seiji

    2017-03-01

    High-performance permanent magnets are indispensable in the production of high-efficiency motors and generators and ultimately for sustaining the green earth. The central issue of modern permanent magnetism is to realize high coercivity near and above room temperature on marginally hard magnetic materials without relying upon the critical elements such as heavy rare earths by means of nanostructure engineering. Recent investigations based on advanced nanostructure analysis and large-scale first principles calculations have led to significant paradigm shifts in the understandings of coercivity mechanism in Nd-Fe-B permanent magnets, which includes the discovery of the ferromagnetism of the thin (2 nm) intergranular phase surrounding the Nd2Fe14B grains, the occurrence of negative (in-plane) magnetocrystalline anisotropy of Nd ions and some Fe atoms at the interface which degrades coercivity, and visualization of the stochastic behaviors of magnetization in the magnetization reversal process at high temperatures. A major change may occur also in the motor topologies, which is currently overwhelmed by the magnetic flux weakening interior permanent magnet motor type, to other types with variable flux permanent magnet type in some applications to open up a niche for new permanent magnet materials. Keynote talk at 8th International Workshop on Advanced Materials Science and Nanotechnology (IWAMSN2016), 8-12 November 2016, Ha Long City, Vietnam.

  5. Computer-aided topological analysis of Nd-Fe-B ternary system

    International Nuclear Information System (INIS)

    Liu, G.; Xu, P.; Zhang, W.

    1993-01-01

    A three-dimensional partially matrixed topological model of the Nd-Fe-B ternary phase diagram has been established based on experimental results assessed comprehensively with the aid of a computer-aided design and graphic and graphics software, AutoCAD (R10), and application programs developed in this work. Vertical sections at 5.88 at.% B, Nd:B = 1:1, Fe-Nd/sub 2/Fe/sub 14/B-Nd, Nd/sub 2/Fe/sub 17/-Nd/sub 2/Fe/sub 7/B/sub 6/ have been cut out from the model and the corresponding phase relationships have been analyzed. Among them, those on the Nd-rich protons of both the sections at 5.88 at.% B and Nd:B = 2:1 and those on the Nd/sub 2/Fe/sub 14/B-Nd section are given for the first time. (author)

  6. A Review of Permanent Magnet Stirring During Metal Solidification

    Science.gov (United States)

    Zeng, Jie; Chen, Weiqing; Yang, Yindong; Mclean, Alexander

    2017-12-01

    Rather than using conventional electromagnetic stirring (EMS) with three-phase alternating current, permanent magnet stirring (PMS), based on the use of sintered NdFeB material which has excellent magnetic characteristics, can be employed to generate a magnetic field for the stirring of liquid metal during solidification. Recent experience with steel casting indicates that PMS requires less than 20 pct of the total energy compared with EMS. Despite the excellent magnetic density properties and low power consumption, this relatively new technology has received comparatively little attention by the metal casting community. This paper reviews simulation modeling, experimental studies, and industrial trials of PMS conducted during recent years. With the development of magnetic simulation software, the magnetic field and associated flow patterns generated by PMS have been evaluated. Based on the results obtained from laboratory experiments, the effects of PMS on metal solidification structures and typical defects such as surface pinholes and center cavities are summarized. The significance of findings obtained from trials of PMS within the metals processing sector, including the continuous casting of steel, are discussed with the aim of providing an overview of the relevant parameters that are of importance for further development and industrial application of this innovative technology.

  7. Oscillating Permanent Magnets.

    Science.gov (United States)

    Michaelis, M. M.; Haines, C. M.

    1989-01-01

    Describes several ways to partially levitate permanent magnets. Computes field line geometries and oscillation frequencies. Provides several diagrams illustrating the mechanism of the oscillation. (YP)

  8. Permanent quadrupole magnets

    International Nuclear Information System (INIS)

    Bush, E.D. Jr.

    1976-01-01

    A family of quadrupole magnets using a soft iron return yoke and circular cross-section permanent magnet poles were fabricated to investigate the feasibility for use in ion or electron beam focusing applications in accelerators and transport lines. Magnetic field measurements yielded promising results. In fixed-field applications, permanent magnets with sufficient gradients would be a low cost substitute for conventional electromagnets, eliminating the need for power supplies, associated wiring, and cooling. (author)

  9. Permanent magnet electron beam ion source/trap systems with bakeable magnets for improved operation conditions.

    Science.gov (United States)

    Schmidt, M; Zschornack, G; Kentsch, U; Ritter, E

    2014-02-01

    The magnetic system of a Dresden electron beam ion source (EBIS) generating the necessary magnetic field with a new type of permanent magnet made of high energy density NdFeB-type material operable at temperatures above 100 °C has been investigated and tested. The employment of such kind of magnets provides simplified operation without the time-consuming installation and de-installation procedures of the magnets for the necessary baking of the ion source after commissioning and maintenance work. Furthermore, with the use of a new magnetization technique the geometrical filling factor of the magnetic Dresden EBIS design could be increased to a filling factor of 100% leading to an axial magnetic field strength of approximately 0.5 T exceeding the old design by 20%. Simulations using the finite element method software Field Precision and their results compared with measurements are presented as well. It could be shown that several baking cycles at temperatures higher than 100 °C did not change the magnetic properties of the setup.

  10. Corrosion behaviour of sintered NdFeB coated with Al/Al{sub 2}O{sub 3} multilayers by magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Mao Shoudong; Yang Hengxiu; Huang Feng; Xie Tingting [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 519 Zhuangshi Road, Ningbo 315201 (China); Song Zhenlun, E-mail: songzhenlun@nimte.ac.cn [Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, 519 Zhuangshi Road, Ningbo 315201 (China)

    2011-02-15

    Al/Al{sub 2}O{sub 3} multilayers were deposited on sintered NdFeB magnets to improve the corrosion resistance. The amorphous Al{sub 2}O{sub 3} films were used to periodically interrupt the columnar growth of the Al layers. The structure of the multilayers was investigated by Scanning Electron Microscopy (SEM) and High Resolution Transmission Electron Microscopy (HRTEM). It was found that the columnar structure was effectively inhibited in the multilayers. Subsequent corrosion testing by potentiodynamic polarization in 3.5 wt.% NaCl and neutral salt spray test (NSS) revealed that the Al/Al{sub 2}O{sub 3} multilayers had much better corrosion resistance than the Al single layer. Furthermore, for multilayers with similar thickness, the corrosion resistance was improved as the period decreased.

  11. Effect of low-melting point phases on the microstructure and properties of spark plasma sintered and hot deformed Nd-Fe-B alloys

    Science.gov (United States)

    Zhang, Li; Wang, Meiyu; Yan, Xueliang; Lin, Ye; Shield, Jeffrey

    2018-04-01

    The effect of adding a low melting point Pr-Cu-Al alloy during spark plasma sintering of melt-spun Nd-Fe-B ribbons is investigated. Regions of coarse grains were reduced and overall grain refinement was observed after the addition of Pr68Cu25Al7, leading to an enhancement of coercivity from 12.7 kOe to 20.4 kOe. Hot deformation of the samples in the spark plasma sintering system resulted in the formation of platelet-like grains, producing crystallographic alignment and magnetic anisotropy. The hot deformation process improved the remanence and energy product but reduced the coercivity. The decrease of coercivity resulted from grain growth and aggregation of Pr and Nd elements at triple-junction phases.

  12. Rare earth permanent magnets in China: production and raw materials

    International Nuclear Information System (INIS)

    Luo, Y.

    1998-01-01

    With the development of computer, electronics, communication and modern information industries, NdFeB magnet industry is growing rapidly as a booming business worldwide. Based on the abundance of rare earth and manpower, supporting by the technical teams and the huge domestic market, China NdFeB magnet industry made big jump during the last decade. Its growth rate is the highest one among all other countries. Now China occupies number one place in the world not only due to its richest rare earth reserves, but also due to its output of rare earth, especially, its sales to the international market. China is the only country, who is able to meet the market needs of rare earth worldwide. The current situation of NdFeB magnet industry can be concluded as ''five highs'', i.e. ''high volume growth'', ''high grade development'', ''high expansion of capacity'', ''high value added product'' and ''high variation speed''. The connotations of these ''five highs'' and a brief review on Chinese rare earth industry will be given in this paper. (orig.)

  13. Modifying bone scaffold architecture in vivo with permanent magnets to facilitate fixation of magnetic scaffolds.

    Science.gov (United States)

    Panseri, S; Russo, A; Sartori, M; Giavaresi, G; Sandri, M; Fini, M; Maltarello, M C; Shelyakova, T; Ortolani, A; Visani, A; Dediu, V; Tampieri, A; Marcacci, M

    2013-10-01

    The fundamental elements of tissue regeneration are cells, biochemical signals and the three-dimensional microenvironment. In the described approach, biomineralized-collagen biomaterial functions as a scaffold and provides biochemical stimuli for tissue regeneration. In addition superparamagnetic nanoparticles were used to magnetize the biomaterials with direct nucleation on collagen fibres or impregnation techniques. Minimally invasive surgery was performed on 12 rabbits to implant cylindrical NdFeB magnets in close proximity to magnetic scaffolds within the lateral condyles of the distal femoral epiphyses. Under this static magnetic field we demonstrated, for the first time in vivo, that the ability to modify the scaffold architecture could influence tissue regeneration obtaining a well-ordered tissue. Moreover, the association between NdFeB magnet and magnetic scaffolds represents a potential technique to ensure scaffold fixation avoiding micromotion at the tissue/biomaterial interface. © 2013.

  14. The influence of low temperature on gamma-ray irradiated permanent magnets.

    Science.gov (United States)

    Han, Young Chul; Cha, Hyun Gil; Kim, Chang Woo; Ji, Eun Sun; Kim, Young Hwan; Kang, Dong In; Kang, Young Soo

    2009-12-01

    The temperature effect on the magnetic property of gamma-ray irradiated Nd-Fe-B and Sr-Ferrite magnets has been investigated. When the permanent magnets are exposed to gamma-ray, it's magnetic and other related properties are declined with degree of dose. The decreased magnetic property by gamma-ray irradiation at low temperature is similar with the result of magnet at high temperature. The temperature effect on the gamma-ray irradiation at exposed moment is also regarded as one of the important parameters for the reduced magnetic properties. The gamma-irradiation at low temperature was carried out at 195 K, and the changed properties of two kinds of magnets before and after gamma-irradiation were comparatively studied. The increased demagnetization of the magnets were studied by Hall probe. And changed Curie temperature and micro-crystal structure of each permanent magnet by gamma-ray irradiation has been also studied. Moreover the strong and broad single line shape of ESR signal in the resonance magnetic field is attributed to unpaired electron of Fe2+ in the sample by the effect of gamma-ray irradiation.

  15. Interaction domains in permanent-magnetic rare-earth transition-metal compounds

    International Nuclear Information System (INIS)

    Thielsch, Juliane

    2015-01-01

    In the framework of this dissertation the phenomenon of the interaction domains was studied both experimentally and by means of micromagnetic simulation. Object of the study were one-phase NdFeB magnets, which were fabricated from commercial MQU-F powders of the Magnequench Inc. company by hot pressing and subsequent warm deformation in the IWF Dresden. Additionally via the same fabrication way also composite samples of NdFeB and Fe with different original particle sizes ere obtained and studied. Supported wer the experimental works by simulations with the FEMME software package, which is based on a hybrid finite-element method/boundary-element method.

  16. Interference of neodymium magnets with cardiac pacemakers and implantable cardioverter-defibrillators: an in vitro study.

    Science.gov (United States)

    Ryf, Salome; Wolber, Thomas; Duru, Firat; Luechinger, Roger

    2008-01-01

    Permanent magnets may interfere with the function of cardiac pacemakers and implantable cardioverter-defibrillators (ICDs). Neodymium-iron-boron (NdFeB) magnets have become widely available in recent years and are incorporated in various articles of daily life. We conducted an in-vitro study to evaluate the ability of NdFeB magnets for home and office use to cause interference with cardiac pacemakers and ICDs. The magnetic fields of ten NdFeB magnets of different size and shape were measured at increasing distances beginning from the surface until a field-strength (B-field) value of 0.5 mT was reached. Furthermore, for each magnet the distance was determined at which a sample pacemaker switched from magnet mode to normal mode. Depending on the size and remanence of individual magnets, a B-field value of 0.5 mT was found at distances ranging from 1.5 cm to 30 cm and a value of 1 mT at distances from 1 cm to 22 cm. The pacemaker behavior was influenced at distances from 1 cm to 24 cm. NdFeB magnets for home and office use may cause interference with cardiac pacemakers and ICDs at distances up to 24 centimeters. Patient education and product declarations should include information about the risk associated with these magnets.

  17. Dense arrays of cobalt nanorods as rare-earth free permanent magnets.

    Science.gov (United States)

    Anagnostopoulou, E; Grindi, B; Lacroix, L-M; Ott, F; Panagiotopoulos, I; Viau, G

    2016-02-21

    We demonstrate in this paper the feasibility to elaborate rare-earth free permanent magnets based on cobalt nanorods assemblies with energy product (BH)max exceeding 150 kJ m(-3). The cobalt rods were prepared by the polyol process and assembled from wet suspensions under a magnetic field. Magnetization loops of dense assemblies with remanence to a saturation of 0.99 and squareness of 0.96 were measured. The almost perfect M(H) loop squareness together with electron microscopy and small angle neutron scattering demonstrate the excellent alignment of the rods within the assemblies. The magnetic volume fraction was carefully measured by coupling magnetic and thermogravimetric analysis and found in the range from 45 to 55%, depending on the rod diameter and the alignment procedure. This allowed a quantitative assessment of the (BH)max values. The highest (BH)max of 165 kJ m(-3) was obtained for a sample combining a high magnetic volume fraction and a very large M(H) loop squareness. This study shows that this bottom-up approach is very promising to get new hard magnetic materials that can compete in the permanent magnet panorama and fill the gap between the ferrites and the NdFeB magnets.

  18. Micro magnetic modeling of magnetization reversal in permanent magnets

    International Nuclear Information System (INIS)

    Toussaint, J.C.; Kevorkian, B.; Givord, D.; Rossignol, M.F.

    1996-01-01

    Micro magnetic numerical 3 D calculation is presented in this paper to investigate the effect of a soft magnetic heterogeneity on the magnetization reversal of a single hard magnetic grain. Both equilibrium and transient magnetization configurations are obtained by solving the dynamic Landau-Lifshitz-Gilbert (L.L.G.) equation. A modified forward difference method is used to integrate the time dependent L.L.G. equation without conflicting with the constraint of constant magnetic moment. A continuum view of the material medium is adopted and the spatial finite difference method is used to describe the system as a set of cubic elements. In each element the magnetization is interpolated with quadratic polynomial functions and constrained to follow the Brown condition at the surface. A multigrid approach is developed to calculate the magnetic potential and the resulting stray field associated with a given microstructure. The calculated properties are compared to actual properties of Nd Fe B sintered magnets. Assuming a soft nucleus of 160 angstrom diameter and 80 angstrom depth, the calculated coercive field is about 1.45 T, close to experimental values and the calculated angular dependence of H c resembles experimental behaviours. (author)

  19. Force prediction in permanent magnet flat linear motors (abstract)

    International Nuclear Information System (INIS)

    Eastham, J.F.; Akmese, R.

    1991-01-01

    The advent of neodymium iron boron rare-earth permanent magnet material has afforded the opportunity to construct linear machines of high force to weight ratio. The paper describes the design and construction of an axial flux machine and rotating drum test rig. The machine occupies an arc of 45 degree on a drum 1.22 m in diameter. The excitation is provided by blocks of NdFeB material which are skewed in order to minimize the force variations due to slotting. The stator carries a three-phase short-chorded double-layer winding of four poles. The machine is supplied by a PWM inverter the fundamental component of which is phase locked to the rotor position so that a ''dc brushless'' drive system is produced. Electromagnetic forces including ripple forces are measured at supply frequencies up to 100 Hz. They are compared with finite-element analysis which calculates the force variation over the time period. The paper then considers some of the causes of ripple torque. In particular, the force production due solely to the permanent magnet excitation is considered. This has two important components each acting along the line of motion of the machine, one is due to slotting and the other is due to the finite length of the primary. In the practical machine the excitation poles are skewed to minimize the slotting force and the effectiveness of this is confirmed by both results from the experiments and the finite-element analysis. The end effect force is shown to have a space period of twice that of the excitation. The amplitude of this force and its period are again confirmed by practical results

  20. The realization of strong, stray static magnetic fields

    Czech Academy of Sciences Publication Activity Database

    Žežulka, Václav; Straka, Pavel

    2012-01-01

    Roč. 9, č. 1 (2012), s. 71-77 ISSN 1214-9705 Institutional research plan: CEZ:AV0Z30460519 Keywords : magnetic fields * magnetic circuits * permanent NdFeB magnets Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.530, year: 2011 http://www.irsm.cas.cz/materialy/acta_content/2012_01/7_Zezulka.pdf

  1. Large Magnetic Anisotropy in HfMnP

    Science.gov (United States)

    Parker, David; Lamichhane, Tej; Taufour, Valentin; Masters, Morgan; Thimmaiah, Srinivasa; Bud'Ko, Ser'gey; Canfield, Paul

    We present a theoretical and experimental study of two little-studied manganese phosphide ferromagnets, HfMnP and ZrMnP, with Curie temperatures above room temperature. We find an anisotropy field in HfMnP approaching 10 T - larger than that of the permanent magnet workhorse NdFeB magnets. From theory we determine the source of this anisotropy. Our results show the potential of 3d-element-based magnetic materials for magnetic applications.

  2. New permanent magnets

    Science.gov (United States)

    Müller, K.-H.; Krabbes, G.; Fink, J.; Gruß, S.; Kirchner, A.; Fuchs, G.; Schultz, L.

    2001-05-01

    Permanent magnets play an important role and are widely spread in daily-life applications. Due to their very low costs, large availability of the row materials and their high chemical stability, hard ferrites are still dominant in the permanent magnet market although their relatively poor magnetic properties are a distinct disadvantage. Today's high-performance magnets are mostly made from Nd 2Fe 14B. The aim of research is to combine the large spontaneous magnetization of 3d metals with strong anisotropy fields known from rare-earth transition-metal compounds and, at the same time, to maintain a high value of the Curie temperature. However, the number of iron-rich rare-earth intermetallics is very limited and, consequently, not much success can be noted in this field for the last 10 years. One alternative concept is to use magnetic fields trapped in type II superconductors where much higher fields can be achieved compared to conventional rare-earth magnets. Very recently, we obtained a trapped field as high as 14.4 T in a melt-textured YBCO bulk sample of a few centimeters in diameter. This is the highest value ever achieved in a bulk superconductor. The trapped field of a superconductor is not governed by the Laplace equation and, therefore, levitation works without any additional (active) stabilization. The disadvantage of these magnets is their low working temperature (of liquid nitrogen and below).

  3. Towards high-performance permanent magnets without rare earths.

    Science.gov (United States)

    Kuz'min, M D; Skokov, K P; Jian, H; Radulov, I; Gutfleisch, O

    2014-02-12

    Achieving a very strong magnetic anisotropy in a 3d material is a difficult, but not an impossible task. It is difficult because there is no general recipe (necessary condition) for a strong anisotropy in a band magnet. Several strategies can be pursued in this situation. One of them is to re-examine the less studied 3d compounds, somewhat neglected since the discovery of the Nd-Fe-B magnets 30 years ago. As an example, a single crystal of (Fe0.7Co0.3)2B has been investigated in this work.

  4. Composition dependence of crystallization temperature and magnetic property of NdFeB thin films

    Energy Technology Data Exchange (ETDEWEB)

    Khoa, T.V. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); International Training Institute for Materials Science (ITIMS), Hanoi University of Technology, 1 Dai Co Viet, Hanoi (Viet Nam); Ha, N.D. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Hong, S.M. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Jin, H.M. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Kim, G.W. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Hien, T.D. [International Training Institute for Materials Science (ITIMS), Hanoi University of Technology, 1 Dai Co Viet, Hanoi (Viet Nam); Tai, L.T. [International Training Institute for Materials Science (ITIMS), Hanoi University of Technology, 1 Dai Co Viet, Hanoi (Viet Nam); Duong, N.P. [International Training Institute for Materials Science (ITIMS), Hanoi University of Technology, 1 Dai Co Viet, Hanoi (Viet Nam); Lee, K.E. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Kim, C.G. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of); Kim, C.O. [Research Center for Advanced Magnetic Materials (ReCAMM), Chungnam National University, Daejon, 305-764 (Korea, Republic of)]. E-mail: magkim@cnu.ac.kr

    2006-09-15

    Si(100)/Mo(30nm)/Nd{sub x}Fe{sub 92-x}B{sub 8}(800nm)/Mo(30nm) (x=14, 20, 30) films are prepared by RF magnetron sputtering at room temperature. As-deposited films are amorphous materials. The crystallization temperature of the Nd{sub 2}Fe{sub 14}B phase decreases from 575deg. C to 500deg. C with increase of x from 14 to 20-30. The optimum annealing temperature with 30min annealing time is 650 deg. C, 625 deg. C and 600 deg. C for x=14, 20 and 30, respectively, and the x=20 film has the largest energy product of 100118MG.

  5. Permanent-Magnet Meissner Bearing

    Science.gov (United States)

    Robertson, Glen A.

    1994-01-01

    Permanent-magnet meissner bearing features inherently stable, self-centering conical configuration. Bearing made stiffer or less stiff by selection of magnets, springs, and spring adjustments. Cylindrical permanent magnets with axial magnetization stacked coaxially on rotor with alternating polarity. Typically, rare-earth magnets used. Magnets machined and fitted together to form conical outer surface.

  6. Corrosion resistance of the NdFeB coated with AlN/SiC bilayer thin films by magnetron sputtering under different environments

    International Nuclear Information System (INIS)

    Tao, Lei; Li, Heqin; Shen, Jiong; Qiao, Kai; Wang, Wei; Zhou, Chu; Zhang, Jing; Tang, Qiong

    2015-01-01

    The AlN/SiC bilayer and SiC monolayer thin films were deposited on sintered NdFeB by RF magnetron sputtering to improve the corrosion resistance. Their structures and morphologies were studied by XRD and AFM and SEM. The corrosion behaviors of AlN/SiC and SiC-coated NdFeB in 3.5 wt% NaCl, 20 wt% NaOH and 0.1 mol/L H 2 SO 4 solutions were characterized with potentiodynamic polarization curves. The results show that AlN/SiC and SiC thin films can evidently improve the corrosion resistance of NdFeB, and the AlN/SiC films have the better resistance than the SiC film. - Highlights: • SiC monolayer and AlN/SiC bilayer thin films have been prepared on NdFeB at room temperature by RF magnetron sputtering. • NdFeB coated with AlN/SiC bilayer films has more corrosion resistance than that coated with SiC monolayer film under different environments. • The grains of the AlN/SiC bilayer films are finer and the surface roughness is lower than that of SiC monolayer film

  7. Corrosion resistance of the NdFeB coated with AlN/SiC bilayer thin films by magnetron sputtering under different environments

    Energy Technology Data Exchange (ETDEWEB)

    Tao, Lei [School of Materials Science and Engineering, Hefei University of Technology, Anhui Hefei 230009 (China); Li, Heqin, E-mail: lhqjs@hfut.edu.cn [School of Materials Science and Engineering, Hefei University of Technology, Anhui Hefei 230009 (China); Shen, Jiong [Earth-Panda Advance Magnetic Material Co., Ltd., Anhui Lujiang 231500 (China); Qiao, Kai; Wang, Wei; Zhou, Chu [School of Materials Science and Engineering, Hefei University of Technology, Anhui Hefei 230009 (China); Zhang, Jing; Tang, Qiong [School of Materials Science and Engineering, Hefei University of Technology, Anhui Hefei 230009 (China); School of Electronic Science and Applied Physics, Hefei University of Technology, Anhui Hefei 230009 (China)

    2015-02-01

    The AlN/SiC bilayer and SiC monolayer thin films were deposited on sintered NdFeB by RF magnetron sputtering to improve the corrosion resistance. Their structures and morphologies were studied by XRD and AFM and SEM. The corrosion behaviors of AlN/SiC and SiC-coated NdFeB in 3.5 wt% NaCl, 20 wt% NaOH and 0.1 mol/L H{sub 2}SO{sub 4} solutions were characterized with potentiodynamic polarization curves. The results show that AlN/SiC and SiC thin films can evidently improve the corrosion resistance of NdFeB, and the AlN/SiC films have the better resistance than the SiC film. - Highlights: • SiC monolayer and AlN/SiC bilayer thin films have been prepared on NdFeB at room temperature by RF magnetron sputtering. • NdFeB coated with AlN/SiC bilayer films has more corrosion resistance than that coated with SiC monolayer film under different environments. • The grains of the AlN/SiC bilayer films are finer and the surface roughness is lower than that of SiC monolayer film.

  8. The status of Chinese permanent magnet industry and R&D activities

    Science.gov (United States)

    Dong, Shengzhi; Li, Wei; Chen, Hongsheng; Han, Rui

    2017-05-01

    It has been 15 years since China dominated the rare earth permanent magnet market in 2001. The annual output of sintered Nd-Fe-B magnets in China reached a new record of 126,300 tonnages in 2015 while the output in 2001 is only 6,500 tonnages. The average growth rate from 2001 to 2015 is about 23.5% though the output in 2012 suffers a deep drop due to the well known rare earth crisis in 2011. Currently, the RE magnet production capability in China seems to be over developed compared to actual requirements. Needless to say the oversupply situation implies a hard time for RE magnet manufacturers due to the fierce competition but maybe a good time for the whole industry. The motivation for a company to develop new technology and more competitive products with better performance and/or lower costs is greatly enhanced. The objective of this paper is to give a general picture of Chinese REPM industry and market including the output capability, the status of competition, the development of magnet application and the market trend. Some new research hot points potentially being applied, for example the Cerium magnet, will be introduced as well.

  9. Interaction domains in permanent-magnetic rare-earth transition-metal compounds; Wechselwirkungsdomaenen in permanentmagnetischen Seltenerd-Uebergangsmetall-Verbindungen

    Energy Technology Data Exchange (ETDEWEB)

    Thielsch, Juliane

    2015-02-05

    In the framework of this dissertation the phenomenon of the interaction domains was studied both experimentally and by means of micromagnetic simulation. Object of the study were one-phase NdFeB magnets, which were fabricated from commercial MQU-F powders of the Magnequench Inc. company by hot pressing and subsequent warm deformation in the IWF Dresden. Additionally via the same fabrication way also composite samples of NdFeB and Fe with different original particle sizes ere obtained and studied. Supported wer the experimental works by simulations with the FEMME software package, which is based on a hybrid finite-element method/boundary-element method.

  10. (SiC/AlN)2 multilayer film as an effective protective coating for sintered NdFeB by magnetron sputtering

    Science.gov (United States)

    You, Yu; Li, Heqin; Huang, Yiqin; Tang, Qiong; Zhang, Jing; Xu, Jun

    2017-08-01

    SiC/AlN and (SiC/AlN)2 multilayer films with a well-arranged bilayer structure and a four-layer structure are prepared respectively on NdFeB substrates by a magnetron sputtering method. Crystal phase and microstructures of the SiC/AlN and (SiC/AlN)2 films are investigated using x-ray diffraction (XRD), field-emission scanning electron microscope (FESEM) and atomic force microscope (AFM). It is observed that the surface of the (SiC/AlN)2 four-layer film is much denser and smoother than that of the SiC/AlN bilayer film. Corrosion behaviors of the NdFeB substrates coated with SiC/AlN and (SiC/AlN)2 films as well as the bare NdFeB substrate are evaluated by potentiodynamic polarization curve tests. It is revealed that the lateral growth structures developed in interfaces are favorable for an enhanced corrosion resistance. Corrosion current densities of the (SiC/AlN)2 coated NdFeB measured in acid, alkali and salt solutions are 2.796  ×  10-9, 3.65  ×  10-6, and 2.912  ×  10-6 A cm-2, respectively, which are much lower than those of the bare NdFeB and the SiC/AlN coated NdFeB.

  11. Magnetic guns with cylindrical permanent magnets

    DEFF Research Database (Denmark)

    Vokoun, David; Beleggia, Marco; Heller, Luděk

    2012-01-01

    The motion of a cylindrical permanent magnet (projectile) inside a tubular permanent magnet, with both magnets magnetized axially, illustrates nicely the physical principles behind the operation of magnetic guns. The force acting upon the projectile is expressed semi-analytically as derivative...

  12. Lodestone: Nature's own permanent magnet

    Science.gov (United States)

    Wasilewski, P.

    1976-01-01

    Magnetic hysteresis and microstructural details are presented which explain why the class of magnetic iron ores defined as proto-lodestones, can behave as permanent magnets, i.e. lodestones. Certain of these proto-lodestones which are not permanent magnets can be made into permanent magnets by charging in a field greater than 1000 oersted. This fact, other experimental observations, and field evidence from antiquity and the middle ages, which seems to indicate that lodestones are found as localized patches within massive ore bodies, suggests that lightning might be responsible for the charging of lodestones. The large remanent magnetization, high values of coercive force, and good time stability for the remanent magnetization are all characteristics of proto-lodestone iron ores which behave magnetically as fine scale ( 10 micrometer) intergrowths when subjected to magnetic hysteresis analysis. The magnetic results are easily understood by analysis of the complex proto lodestone microstructural patterns observable at the micrometer scale and less.

  13. Topology optimized permanent magnet systems

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Bahl, Christian; Insinga, Andrea Roberto

    2017-01-01

    Topology optimization of permanent magnet systems consisting of permanent magnets, high permeability iron and air is presented. An implementation of topology optimization for magnetostatics is discussed and three examples are considered. The Halbach cylinder is topology optimized with iron...... and an increase of 15% in magnetic efficiency is shown. A topology optimized structure to concentrate a homogeneous field is shown to increase the magnitude of the field by 111%. Finally, a permanent magnet with alternating high and low field regions is topology optimized and a ΛcoolΛcool figure of merit of 0...

  14. Replacement and Original Magnet Engineering Options (ROMEOs): A European Seventh Framework Project to Develop Advanced Permanent Magnets Without, or with Reduced Use of, Critical Raw Materials

    Science.gov (United States)

    Mcguiness, P.; Akdogan, O.; Asali, A.; Bance, S.; Bittner, F.; Coey, J. M. D.; Dempsey, N. M.; Fidler, J.; Givord, D.; Gutfleisch, O.; Katter, M.; Le Roy, D.; Sanvito, S.; Schrefl, T.; Schultz, L.; Schwöbl, C.; Soderžnik, M.; Šturm, S.; Tozman, P.; Üstüner, K.; Venkatesan, M.; Woodcock, T. G.; Žagar, K.; Kobe, S.

    2015-06-01

    The rare-earth crisis, which peaked in the summer of 2011 with the prices of both light and heavy rare earths soaring to unprecedented levels, brought about the widespread realization that the long-term availability and price stability of rare earths could not be guaranteed. This triggered a rapid response from manufacturers involved in rare earths, as well as governments and national and international funding agencies. In the case of rare-earth-containing permanent magnets, three possibilities were given quick and serious consideration: (I) increased recycling of devices containing rare earths; (II) the search for new, mineable, rare-earth resources beyond those in China; and (III) the development of high-energy-product permanent magnets with little or no rare-earth content used in their manufacture. The Replacement and Original Magnet Engineering Options (ROMEO) project addresses the latter challenge using a two-pronged approach. With its basis on work packages that include materials modeling and advanced characterization, the ROMEO project is an attempt to develop a new class of novel permanent magnets that are free of rare earths. Furthermore, the project aims to minimize rare-earth content, particularly heavy-rare-earth (HRE) content, as much as possible in Nd-Fe-B-type magnets. Success has been achieved on both fronts. In terms of new, rare-earth-free magnets, a Heusler alloy database of 236,945 compounds has been narrowed down to approximately 20 new compounds. Of these compounds, Co2MnTi is expected to be a ferromagnet with a high Curie temperature and a high magnetic moment. Regarding the reduction in the amount of rare earths, and more specifically HREs, major progress is seen in electrophoretic deposition as a method for accurately positioning the HRE on the surface prior to its diffusion into the microstructure. This locally increases the coercivity of the rather small Nd-Fe-B-type magnet, thereby substantially reducing the dependence on the HREs Dy and

  15. MAGNETIC STRUCTURE AND MAGNETIC IMAGING OF RE{sub 2}Fe{sub 14}B (RE=Nd,Pr) PERMANENT MAGNETS

    Energy Technology Data Exchange (ETDEWEB)

    ZHU,Y.; VOLKOV,V.V.

    2000-04-20

    This chapter aims to review the magnetic structures observed in the RE{sub 2}Fe{sub 14}B (RE = Nd, Pr) system using various TEM magnetic imaging techniques. The authors focus on studies of die-upset Nd-based permanent magnets conducted mainly at Brookhaven National Laboratory in the past several years. Investigations on Nd-Fe-B sintered magnets and single crystals, as well as Pr-Fe-B die-upset magnets also will be covered. In Sec.2 and Sec.3 they review the microstructure, including grain alignment and secondary phases of the materials, and grain boundary structure and composition of the intergranular phase. Sec.4 is devoted to the domain structure, such as the width of domain and domain wall and domain-wall energy. Monte Carlo simulation of the effects of demagnetization fields will be presented in Sec.5. In-situ experiments on the dynamic behavior of domain reorientation as a function of temperature, pinning, grain boundary nucleation related to coercivity under various fields are described in Sec.6. Finally, in Sec.7 the correlation between microstructure and properties are discussed.

  16. Direct current force sensing device based on compressive spring, permanent magnet, and coil-wound magnetostrictive/piezoelectric laminate.

    Science.gov (United States)

    Leung, Chung Ming; Or, Siu Wing; Ho, S L

    2013-12-01

    A force sensing device capable of sensing dc (or static) compressive forces is developed based on a NAS106N stainless steel compressive spring, a sintered NdFeB permanent magnet, and a coil-wound Tb(0.3)Dy(0.7)Fe(1.92)/Pb(Zr, Ti)O3 magnetostrictive∕piezoelectric laminate. The dc compressive force sensing in the device is evaluated theoretically and experimentally and is found to originate from a unique force-induced, position-dependent, current-driven dc magnetoelectric effect. The sensitivity of the device can be increased by increasing the spring constant of the compressive spring, the size of the permanent magnet, and/or the driving current for the coil-wound laminate. Devices of low-force (20 N) and high-force (200 N) types, showing high output voltages of 262 and 128 mV peak, respectively, are demonstrated at a low driving current of 100 mA peak by using different combinations of compressive spring and permanent magnet.

  17. Magnetoresistance in amorphous NdFeB/FeB compositionally modulated multilayers

    International Nuclear Information System (INIS)

    Peral, G.; Briones, F.; Vicent, J.L.

    1991-01-01

    Resistance measurements have been done in amorphous Nd 12 Fe 80 B 8 sputtered films and in amorphous sputtered Nd 26 Fe 68 B 6 /Fe 92 B 8 multilayers between 6 and 150 K with applied magnetic field parallel (LMR) and perpendicular (TMR) up to 7 T. The samples were grown by dc triode sputtering, with nominal unequal (2:1) layer thicknesses. The layered character of the samples have been tested by x-ray diffraction. Longitudinal magnetoresistance (LMR) is positive and transverse magnetoresistance (TMR) is negative. The magnetoresistance values are higher than in amorphous ferromagnets, and multilayering of these alloys produces much larger magnetoresistance values than either alloy alone and there is a strong dependence on the multilayer wavelength. The MR shows a weak temperature dependence in the temperature interval that was investigated

  18. An investigation of domains and walls in two NdFeB alloys by transmission electron microscopy

    International Nuclear Information System (INIS)

    Young, S.; Chapman, J.N.

    1993-01-01

    Transmission Electron Microscopy (TEM) has been used to investigate the domain structure in NdFeB alloy ampersand The variation of domain period in thinned sections has been studied for two different alloys and an energy minimization model has been used to calculate the specific domain wall energy (σ) for each alloy. For the basic alloy (A) a value for σ of 20.4mJ/m 2 Was found, whilst the alloy with additions of Dy (B) had a value which was ∼10% lower. This apparently surprising result is attributed to a decrease in the RE-TM exchange energy which more than offsets the increase in anisotropy resulting from the addition of Dy. The behavior of domains as they approach a grain boundary has also been investigated. It has been observed that the relative orientation of the c-axes of two adjacent grains is extremely important in determining the behavior of the domain structure at the grain boundary

  19. Shimming with permanent magnets for the x-ray detector in a hybrid x-ray/ MR system.

    Science.gov (United States)

    Wen, Zhifei; Fahrig, Rebecca; Williams, Scott T; Pelc, Norbert J

    2008-09-01

    In this x-ray/MR hybrid system an x-ray flat panel detector is placed under the patient cradle, close to the MR volume of interest (VOI), where the magnetic field strength is approximately 0.5 T. Immersed in this strong field, several electronic components inside the detector become magnetized and create an additional magnetic field that is superimposed on the original field of the MR scanner. Even after linear shimming, the field homogeneity of the MR scanner remains disrupted by the detector. The authors characterize the field due to the detector with the field of two magnetic dipoles and further show that two sets of permanent magnets (NdFeB) can withstand the main magnetic field and compensate for the nonlinear components of the additional field. The ideal number of magnets and their locations are calculated based on a field map measured with the detector in place. Experimental results demonstrate great promise for this technique, which may be useful in many settings where devices with magnetic components need to be placed inside or close to an MR scanner.

  20. Shimming with permanent magnets for the x-ray detector in a hybrid x-ray∕MR system

    Science.gov (United States)

    Wen, Zhifei; Fahrig, Rebecca; Williams, Scott T.; Pelc, Norbert J.

    2008-01-01

    In this x-ray∕MR hybrid system an x-ray flat panel detector is placed under the patient cradle, close to the MR volume of interest (VOI), where the magnetic field strength is ∼0.5 T. Immersed in this strong field, several electronic components inside the detector become magnetized and create an additional magnetic field that is superimposed on the original field of the MR scanner. Even after linear shimming, the field homogeneity of the MR scanner remains disrupted by the detector. The authors characterize the field due to the detector with the field of two magnetic dipoles and further show that two sets of permanent magnets (NdFeB) can withstand the main magnetic field and compensate for the nonlinear components of the additional field. The ideal number of magnets and their locations are calculated based on a field map measured with the detector in place. Experimental results demonstrate great promise for this technique, which may be useful in many settings where devices with magnetic components need to be placed inside or close to an MR scanner. PMID:18841840

  1. Periodic permanent magnet focused klystron

    Science.gov (United States)

    Ferguson, Patrick; Read, Michael; Ives, R Lawrence

    2015-04-21

    A periodic permanent magnet (PPM) klystron has beam transport structures and RF cavity structures, each of which has permanent magnets placed substantially equidistant from a beam tunnel formed about the central axis, and which are also outside the extent of a cooling chamber. The RF cavity sections also have permanent magnets which are placed substantially equidistant from the beam tunnel, but which include an RF cavity coupling to the beam tunnel for enhancement of RF carried by an electron beam in the beam tunnel.

  2. Magnetic Fields: Visible and Permanent.

    Science.gov (United States)

    Winkeljohn, Dorothy R.; Earl, Robert D.

    1983-01-01

    Children will be able to see the concept of a magnetic field translated into a visible reality using the simple method outlined. Standard shelf paper, magnets, iron filings, and paint in a spray can are used to prepare a permanent and well-detailed picture of the magnetic field. (Author/JN)

  3. Comparison of Achievable Magnetic Fields with Superconducting and Cryogenic Permanent Magnet Undulators – A Comprehensive Study of Computed and Measured Values

    Energy Technology Data Exchange (ETDEWEB)

    Moog, E. R. [Argonne National Lab. (ANL), Argonne, IL (United States); Dejus, R. J. [Argonne National Lab. (ANL), Argonne, IL (United States); Sasaki, S. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2017-01-01

    Magnetic modeling was performed to estimate achievable magnetic field strengths of superconducting undulators (SCUs) and to compare them with those of cryogenically cooled permanent magnet undulators (CPMUs). Starting with vacuum (beam stay-clear) gaps of 4.0 and 6.0 mm, realistic allowances for beam chambers (in the SCU case) and beam liners (in the CPMU case) were added. (A 6.0-mm vacuum gap is planned for the upgraded APS). The CPMU magnetic models consider both CPMUs that use NdFeB magnets at ~150 K and PrFeB magnets at 77 K. Parameters of the magnetic models are presented along with fitted coefficients of a Halbach-type expression for the field dependence on the gap-to-period ratio. Field strengths for SCUs are estimated using a scaling law for planar SCUs; an equation for that is given. The SCUs provide higher magnetic fields than the highest-field CPMUs – those using PrFeB at 77 K – for period lengths longer than ~14 mm for NbTi-based SCUs and ~10 mm for Nb3Sn-based SCUs. To show that the model calculations and scaling law results are realistic, they are compared to CPMUs that have been built and NbTi-based SCUs that have been built. Brightness tuning curves of CPMUs (PrFeB) and SCUs (NbTi) for the upgraded APS lattice are also provided for realistic period lengths.

  4. Challenges of in-vacuum and cryogenic permanent magnet undulator technologies

    Directory of Open Access Journals (Sweden)

    Jui-Che Huang

    2017-06-01

    Full Text Available An in-vacuum undulator (IVU provides a means to reach high-brilliance x rays in medium energy storage rings. The development of short period undulators with low phase errors creates the opportunity for an unprecedented brilliant light source in a storage ring. Since the spectral quality from cryogenic permanent magnet undulators (CPMUs has surpassed that of IVUs, NdFeB or PrFeB CPMUs have been proposed for many new advanced storage rings to reach high brilliance x-ray photon beams. In a low emittance ring, not only the performance of the undulator but also the choice of the lattice functions are important design considerations. Optimum betatron functions and a zero-dispersion function shall be provided in the straight sections for IVU/CPMUs. In this paper, relevant factors and design issues for IVUs and CPMUs are discussed together with many technological challenges in short period undulators associated with beam induced–heat load, phase errors, and the deformation of support girders.

  5. Challenges of in-vacuum and cryogenic permanent magnet undulator technologies

    Science.gov (United States)

    Huang, Jui-Che; Kitamura, Hideo; Yang, Chin-Kang; Chang, Cheng-Hsing; Chang, Cheng-Hsiang; Hwang, Ching-Shiang

    2017-06-01

    An in-vacuum undulator (IVU) provides a means to reach high-brilliance x rays in medium energy storage rings. The development of short period undulators with low phase errors creates the opportunity for an unprecedented brilliant light source in a storage ring. Since the spectral quality from cryogenic permanent magnet undulators (CPMUs) has surpassed that of IVUs, NdFeB or PrFeB CPMUs have been proposed for many new advanced storage rings to reach high brilliance x-ray photon beams. In a low emittance ring, not only the performance of the undulator but also the choice of the lattice functions are important design considerations. Optimum betatron functions and a zero-dispersion function shall be provided in the straight sections for IVU/CPMUs. In this paper, relevant factors and design issues for IVUs and CPMUs are discussed together with many technological challenges in short period undulators associated with beam induced-heat load, phase errors, and the deformation of support girders.

  6. Small angle neutron scattering study of nanostructure in permanent magnet materials and coercivity mechanism

    International Nuclear Information System (INIS)

    Kato, Hiroaki

    2008-01-01

    Small angle neutron scattering study was performed in sintered Nd-Fe-B permanent magnets. The 99% enriched 11 B isotope was used to avoid high neutron absorption of 10 B in natural boron. In all the samples examined, the intensity of scattered neutrons was proportional to the q -4 for q -1 , irrespective of the direction of q. For q>0.5 nm -1 , on the other hand, the intensity was markedly higher than that expected from the q -4 dependence. These results show that there exists a neutron scatterer with a dimension of less than 10 nm, which is considered to be a Nd-rich grain boundary phase in the matrix of Nd 2 Fe 14 B phase. In the sample with Al and Cu additives, we observed a small but finite increase of intensity as compared with the sample without Al and Cu additives for the q range of 0.1 -1 . Since Al- and Cu-containing samples have higher coercivity, this result suggests that there is a correlation between the density of neutron scatterer at a Nd-rich grain boundary and the coercivity. (author)

  7. Avaliação do efeito de tratamentos superficiais na resistência à corrosão de magnetos de Nd-Fe-B

    OpenAIRE

    Emerson Alves Martins

    2009-01-01

    Magnetos de Nd-Fe-B produzidos por metalurgia do pó são altamente susceptíveis à corrosão devido à porosidade intrínseca e à sua microestrutura complexa. Por outro lado, tais ímãs apresentam excelentes propriedades magnéticas tendo por isso várias aplicações. Na área nuclear, os ímãs permanentes à base de terras raras-metais de transição-boro (Nd-Fe-B) são utilizados na fabricação de suportes magnéticos (levitação magnética) para ultra-centrífugas utilizadas no enriquecimento isotópico do urâ...

  8. Global use structures of the magnetic materials neodymium and dysprosium. A scenario-based analysis of the effect of the diffusion of electromobility on the demand for rare earths

    International Nuclear Information System (INIS)

    Gloeser-Chahoud, Simon; Kuehn, Andre; Tercero Espinoza, Luis

    2016-01-01

    Neodymium-iron-boron magnets (NdFeB) have experienced a significant demand as the most powerful permanent magnet in recent years, especially for the manufacture of compact electric servomotors with high efficiency and high power density, especially for mobile applications in hybrid traction motors and electric vehicles or for electric bikes. However, NdFeB magnets are also increasingly being used in general mechanical engineering (conveying and pumping systems, tools, air conditioning systems, lift motors, etc.), in the small electric motors of conventional passenger cars or in the generators of large wind power plants with permanent magnetic direct drive. Nevertheless, there is still high uncertainty in the use structures of NdFeB magnets and the contained rare earth elements neodymium and dysprosium. An effective instrument for increasing the market transparency and the understanding of complex anthropogenic material cycles is the dynamic material flow modeling. In the present work paper, this instrument is used for an in-depth analysis of the use structures of NdFeB magnets and the contained rare earths on a global scale. The dynamic modeling of product usage cycles reveals today's usage structures and quantifies future magnetic quantities in obsolete product flows. It could be shown that the magnets in today's scrap volume are mainly contained in obsolete electronics applications such as hard disks (HDD), CD and DVD drives, which makes the recycling hardly seem to be economical due to the small magnets and the high material spread, but in the foreseeable future with larger magnetic quantities from synchronous servomotors and generators can be expected, which significantly increases the recycling potential. In a further step, the effect of the diffusion of alternative drives in the automotive market on the dysprosium requirement is analyzed using a system dynamics model and possible adaptation mechanisms in the form of different substitution effects in

  9. Optimally segmented permanent magnet structures

    DEFF Research Database (Denmark)

    Insinga, Andrea Roberto; Bjørk, Rasmus; Smith, Anders

    2016-01-01

    We present an optimization approach which can be employed to calculate the globally optimal segmentation of a two-dimensional magnetic system into uniformly magnetized pieces. For each segment the algorithm calculates the optimal shape and the optimal direction of the remanent flux density vector......, with respect to a linear objective functional. We illustrate the approach with results for magnet design problems from different areas, such as a permanent magnet electric motor, a beam focusing quadrupole magnet for particle accelerators and a rotary device for magnetic refrigeration....

  10. Frictionless Bearing Uses Permanent Magnets

    Science.gov (United States)

    1965-01-01

    The purpose of this innovation was to develop a frictionless bearing for high speed, light load applications. The device involves the incorporation of permanent magnets in the bearing design. The repulsion of like magnetic poles provides concentric support of the inner member so that no metallic contact occurs between the bearing surfaces.

  11. Magnetic guns with cylindrical permanent magnets

    Czech Academy of Sciences Publication Activity Database

    Vokoun, David; Beleggia, M.; Heller, Luděk

    2012-01-01

    Roč. 324, č. 9 (2012), s. 1715-1719 ISSN 0304-8853 R&D Projects: GA ČR(CZ) GAP107/11/0391; GA AV ČR IAA100100920 Institutional research plan: CEZ:AV0Z10100520 Keywords : permanent magnet * cylindrical magnet * Earnshaw's theorem * magnet ic gun * magnet ostatic interaction Subject RIV: BM - Solid Matter Physics ; Magnet ism Impact factor: 1.826, year: 2012 http://www.sciencedirect.com/science/article/pii/S0304885311008997

  12. Technological and economical analysis of salient pole and permanent magnet synchronous machines designed for wind turbines

    International Nuclear Information System (INIS)

    Gündoğdu, Tayfun; Kömürgöz, Güven

    2012-01-01

    Chinese export restrictions already reduced the planning reliability for investments in permanent magnet wind turbines. Today the production of permanent magnets consumes the largest proportion of rare earth elements, with 40% of the rare earth-based magnets used for generators and other electrical machines. The cost and availability of NdFeB magnets will likely determine the production rate of permanent magnet generators. The high volatility of rare earth metals makes it very difficult to quote a price. Prices may also vary from supplier to supplier to an extent of up to 50% for the same size, shape and quantity with a minor difference in quality. The paper presents the analysis and the comparison of salient pole with field winding and of peripheral winding synchronous electrical machines, presenting important advantages. A neodymium alloy magnet rotor structure has been considered and compared to the salient rotor case. The Salient Pole Synchronous Machine and the