WorldWideScience

Sample records for ncd coatings produced

  1. Explanation of the Wear Behaviour of NCD Coated Carbide Tools Facilitated by Appropriate Methods for Assessing the Coating Adhesion Deterioration at Elevated Temperatures

    Directory of Open Access Journals (Sweden)

    K.-D. Bouzakis

    2015-09-01

    Full Text Available The determination of the temperature dependent interface fatigue strength of Nano-Crystalline Diamond (NCD coatings facilitates a thorough understanding of the NCD coated cutting tools wear mechanisms. In the present paper, the fatigue strength of the interface region between a NCD film and its hardmetal substrate was investigated by inclined impact tests at various temperatures. Depending upon the impact load and the applied temperature, after a certain number of impacts, damages in the film-substrate interface develop, resulting in coating detachment and lifting. These effects were attributed among others to the release of highly compressive residual stresses in the NCD coating structure. The attained inclined impact test’s results contributed to the explanation of the wear-evolution of NCD-coated tools with diverse film-substrate adhesion qualities. The related milling experiments using as work material AA 7075 T6 verified the dominant effect of the film adhesion on the NCD coated tool life.

  2. Process and apparatus for producing coated particles

    NARCIS (Netherlands)

    Van Ommen, J.R.; Ellis, N.; Yurteri, C.; Marijnissen, J.C.M.

    2010-01-01

    The invention is directed to a process and apparatus for preparing coated particles, in particular a process for preparing particles that are coated with small particles using electrospraying. The coated particles produced according to the present invention find use for instance as catalysts or as

  3. 42 CFR 426.525 - NCD review.

    Science.gov (United States)

    2010-10-01

    ... 42 Public Health 3 2010-10-01 2010-10-01 false NCD review. 426.525 Section 426.525 Public Health... PROGRAM REVIEW OF NATIONAL COVERAGE DETERMINATIONS AND LOCAL COVERAGE DETERMINATIONS Review of an NCD § 426.525 NCD review. (a) Opportunity for the aggrieved party after his or her review of the NCD...

  4. Method to produce catalytically active nanocomposite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Erdemir, Ali; Eryilmaz, Osman Levent; Urgen, Mustafa; Kazmanli, Kursat

    2016-02-09

    A nanocomposite coating and method of making and using the coating. The nanocomposite coating is disposed on a base material, such as a metal or ceramic; and the nanocomposite consists essentially of a matrix of an alloy selected from the group of Cu, Ni, Pd, Pt and Re which are catalytically active for cracking of carbon bonds in oils and greases and a grain structure selected from the group of borides, carbides and nitrides.

  5. Producing Functionally Graded Coatings by Laser-Powder Cladding

    NARCIS (Netherlands)

    Pei, Y.T.; Hosson, J.Th.M. De

    2000-01-01

    Al-40Si functionally graded coatings produced by a one-step laser powder cladding process on cast aluminum-alloy substrate is a possible solution for avoiding the interfacial problems often present in laser coatings. The microstructure of the coatings consists of a large amount of silicon-primary

  6. Properties of multilayer coatings produced by coaxial laser cladding

    Science.gov (United States)

    Petrovskiy, V. N.; Bykovskiy, D. P.; Dzhumaev, P. S.; Polskiy, V. I.; Prokopova, N. M.; Chirikov, S. N.

    2016-09-01

    This article contains results of the study of multilayer coatings produced by laser cladding on the substrate steel 34HMA using iron based powder PR-10R6M5 as the filler material. The coatings were produced with consistent application of the tracks with fixed overlapping. The dependencies between the characteristics of tracks and the technological mode of deposition were revealed. Properties of coatings were determined for various overlapping of tracks and directions of the cladding layers.

  7. Method of Producing Controlled Thermal Expansion Coat for Thermal Barrier Coatings

    Science.gov (United States)

    Brindley, William J. (Inventor); Miller, Robert A. (Inventor); Aikin, Beverly J. M. (Inventor)

    2000-01-01

    An improved thermal barrier coating and method for producing and applying such is disclosed herein. The thermal barrier coatings includes a high temperature substrate, a first bond coat layer applied to the substrate of MCrAlX and a second bond coat layer of MCrAlX with particles of a particulate dispersed throughout the MCrAlX and the preferred particulate is Al2O3. The particles of the particulate dispersed throughout the second bond coat layer preferably have a diameter of less then the height of the peaks of the second bond coat layer or a diameter of less than 5 micron. The method of producing the second bond coat layer may either include the steps of mechanical alloying of particles throughout the second bond coat layer, attrition milling the particles of the particulate throughout the second bond coat layer, or using electrophoresis to disperse the particles throughout the second bond coat layer. In the preferred embodiment of the invention the first bond coat layer is applied to the substrate. and then the second bond coat layer is thermally sprayed onto the first bond coat layer. Further, in a preferred embodiment of the invention a ceramic insulating layer covers the second bond coat layer.

  8. Anodization process produces opaque, reflective coatings on aluminum

    Science.gov (United States)

    1965-01-01

    Opaque, reflective coatings are produced on aluminum articles by an anodizing process wherein the anodizing bath contains an aqueous dispersion of finely divided insoluble inorganic compounds. These particles appear as uniformly distributed occlusions in the anodic deposit on the aluminum.

  9. Tackling the global NCD crisis: innovations in law and governance.

    Science.gov (United States)

    Thomas, Bryan; Gostin, Lawrence O

    2013-01-01

    35 million people die annually of non-communicable diseases (NCDs), 80% of them in low- and middle-income countries - representing a marked epidemiological transition from infectious to chronic diseases and from richer to poorer countries. The total number of NCDs is projected to rise by 17% over the coming decade, absent significant interventions. The NCD epidemic poses unique governance challenges: the causes are multifactorial, the affected populations diffuse, and effective responses require sustained multi-sectorial cooperation. The authors propose a range of regulatory options available at the domestic level, including stricter food labeling laws, regulation of food advertisements, tax incentives for healthy lifestyle choices, changes to the built environment, and direct regulation of food and drink producers. Given the realities of globalization, such interventions require global cooperation. In 2011, the UN General Assembly held a High-level meeting on NCDs, setting a global target of a 25% reduction in premature mortality from NCDs by 2025. Yet concrete plans and resource commitments for reaching this goal are not yet in the offing, and the window is rapidly closing for achieving these targets through prevention - as opposed to treatment, which is more costly. Innovative global governance for health is urgently needed to engage private industry and civil society in the global response to the NCD crisis.

  10. Apparatus for producing carbon-coated nanoparticles and carbon nanospheres

    Energy Technology Data Exchange (ETDEWEB)

    Perry, W. Lee; Weigle, John C.; Phillips, Jonathan

    2015-10-20

    An apparatus for producing carbon-coated nano- or micron-scale particles comprising a container for entraining particles in an aerosol gas, providing an inlet for carbon-containing gas, providing an inlet for plasma gas, a proximate torch for mixing the aerosol gas, the carbon-containing gas, and the plasma gas, bombarding the mixed gases with microwaves, and providing a collection device for gathering the resulting carbon-coated nano- or micron-scale particles. Also disclosed is a method and apparatus for making hollow carbon nano- or micro-scale spheres.

  11. Mechanical properties of Cr-Cu coatings produced by electroplating

    Science.gov (United States)

    Riyadi, Tri Widodo Besar; Sarjito, Masyrukan, Riswan, Ricky Ary

    2017-06-01

    Hard chromium coatings has long been considered as the most used electrodeposited coating in several industrial applications such as in petrochemistry, oil and gas industries. When hard coatings used in fastener components, the sliding contact during fastening operation produces high tensile stresses on the surface which can generate microcracks. For component used in high oxidation and corrosion environment, deep cracks cannot be tolerated. In this work, a laminated structure of Cr-Cu coating was prepared using electroplating on carbon steel substrates. Two baths of chrome and copper electrolyte solutions were prepared to deposit Cr as the first layer and Cu as the second layer. The effect of current voltages on the thickness, hardness and specific wear rate of the Cu layer was investigated. The results show that an increase of the current voltages increased the thickness and hardness of the Cu layer, but reduced the specific wear rate. This study showed that the use of Cu can be a potential candidate as a laminated structure Cr-Cu for chromium plating.

  12. Amorphous boron coatings produced with vacuum arc deposition technology

    CERN Document Server

    Klepper, C C; Yadlowsky, E J; Carlson, E P; Keitz, M D; Williams, J M; Zuhr, R A; Poker, D B

    2002-01-01

    In principle, boron (B) as a material has many excellent surface properties, including corrosion resistance, very high hardness, refractory properties, and a strong tendency to bond with most substrates. The potential technological benefits of the material have not been realized, because it is difficult to deposit it as coatings. B is difficult to evaporate, does not sputter well, and cannot be thermally sprayed. In this article, first successful deposition results from a robust system, based on the vacuum (cathodic) arc technology, are reported. Adherent coatings have been produced on 1100 Al, CP-Ti, Ti-6Al-4V, 316 SS, hard chrome plate, and 52 100 steel. Composition and thickness analyses have been performed by Rutherford backscattering spectroscopy. Hardness (H) and modules (E) have been evaluated by nanoindentation. The coatings are very pure and have properties characteristic of B suboxides. A microhardness of up to 27 GPa has been measured on a 400-nm-thick film deposited on 52 100 steel, with a corresp...

  13. Effects of nanotopography on the in vitro hemocompatibility of nanocrystalline diamond coatings.

    Science.gov (United States)

    Skoog, Shelby A; Lu, Qijin; Malinauskas, Richard A; Sumant, Anirudha V; Zheng, Jiwen; Goering, Peter L; Narayan, Roger J; Casey, Brendan J

    2017-01-01

    Nanocrystalline diamond (NCD) coatings have been investigated for improved wear resistance and enhanced hemocompatibility of cardiovascular devices. The goal of this study was to evaluate the effects of NCD surface nanotopography on in vitro hemocompatibility. NCD coatings with small (NCD-S) and large (NCD-L) grain sizes were deposited using microwave plasma chemical vapor deposition and characterized using scanning electron microscopy, atomic force microscopy, contact angle testing, and Raman spectroscopy. NCD-S coatings exhibited average grain sizes of 50-80 nm (RMS 5.8 nm), while NCD-L coatings exhibited average grain sizes of 200-280 nm (RMS 23.1 nm). In vitro hemocompatibility testing using human blood included protein adsorption, hemolysis, nonactivated partial thromboplastin time, platelet adhesion, and platelet activation. Both NCD coatings demonstrated low protein adsorption, a nonhemolytic response, and minimal activation of the plasma coagulation cascade. Furthermore, the NCD coatings exhibited low thrombogenicity with minimal platelet adhesion and aggregation, and similar morphological changes to surface-bound platelets (i.e., activation) in comparison to the HDPE negative control material. For all assays, there were no significant differences in the blood-material interactions of NCD-S versus NCD-L. The two tested NCD coatings, regardless of nanotopography, had similar hemocompatibility profiles compared to the negative control material (HDPE) and should be further evaluated for use in blood-contacting medical devices. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 253-264, 2017.

  14. Her-entingen tegen Pseudo Vogelpest (NCD) op 'Het Spelderholt'

    NARCIS (Netherlands)

    Voorst, van A.

    1993-01-01

    Pseudo Vogelpest of NCD is een gevreesde virusziekte, waartegen een entverplichting geldt. Na het uitbreken van de ziekte in het zuiden van Nederland is al het volwassen pluimvee op Het Spelderholt opnieuw geënt.

  15. 42 CFR 426.320 - Who may challenge an LCD or NCD.

    Science.gov (United States)

    2010-10-01

    ... 42 Public Health 3 2010-10-01 2010-10-01 false Who may challenge an LCD or NCD. 426.320 Section... DETERMINATIONS General Provisions for the Review of LCDs and NCDs § 426.320 Who may challenge an LCD or NCD. (a) Only an aggrieved party may initiate a review of an LCD or NCD (including a deemed NCD), or...

  16. 42 CFR 426.565 - Board's role in making an LCD or NCD review record available.

    Science.gov (United States)

    2010-10-01

    ... 42 Public Health 3 2010-10-01 2010-10-01 false Board's role in making an LCD or NCD review record... LOCAL COVERAGE DETERMINATIONS Review of an NCD § 426.565 Board's role in making an LCD or NCD review... of the Board's LCD or NCD review record (as described in § 426.587)....

  17. Structure-property relationship of ceramic coatings on metals produced by laser processing

    NARCIS (Netherlands)

    de Hosson, J.T.M.; van den Burg, M.; Mazumder, J; Conde, O; Villar, R; Steen, W

    1996-01-01

    This paper concentrates on the mechanical performance of various ceramic coatings of Cr2O3 on steel (SAF2205), as produced by CO2 laser processing. The thickness of the coating that can be applied by laser coating is limited to about 200 mu m setting a limit to the maximum strain energy release rate

  18. Optically transparent, superhydrophobic, biocompatible thin film coatings and methods for producing same

    Energy Technology Data Exchange (ETDEWEB)

    Armstrong, Beth L.; Aytug, Tolga; Paranthaman, Mariappan Parans; Simpson, John T.; Hillesheim, Daniel A.; Trammell, Neil E.

    2017-09-05

    An optically transparent, hydrophobic coating, exhibiting an average contact angle of at least 100 degrees with a drop of water. The coating can be produced using low-cost, environmentally friendly components. Methods of preparing and using the optically transparent, hydrophobic coating.

  19. Interface behavior study of WC92-Co8 coating produced by electrospark deposition

    Science.gov (United States)

    Ruijun, Wang; Yiyu, Qian; Jun, Liu

    2005-02-01

    WC92-Co8 coating produced by electrospark deposition effectively improves the surface performance of the substrate. The behavior of the interface between the WC92-Co8 coating and the substrate is studied in this paper. The high-melting-point WC92-Co8 was deposited onto the surface of Ti alloy, and the coating was usually more than 50 μm thick. The surface of the coating is mainly composed of TiC and W 2C besides a small amount of W, and its micro hardness reaches HV1129. The coating dramatically improves the performance of the substrate.

  20. Application of magnetron sputtering for producing bioactive ceramic coatings on implant materials

    Indian Academy of Sciences (India)

    J Z Shi; C Z Chen; H J Yu; S J Zhang

    2008-11-01

    Radio frequency (RF) magnetron sputtering is a versatile deposition technique that can produce thin, uniform, dense calcium phosphate coatings. In this paper, principle and character of magnetron sputtering is introduced, and development of the hydroxyapatite and its composite coatings application is reviewed. In addition, influence of heat treatment on magnetron sputtered coatings is discussed. The heat treated coatings have been shown to exhibit bioactive behaviour both in vivo and in vitro. At last, the future application of the bioactive ceramic coating deposited by magnetron sputtering is mentioned.

  1. Interface behavior study of WC92-Co8 coating produced by electrospark deposition

    Institute of Scientific and Technical Information of China (English)

    汪瑞军; 钱乙余; 刘军

    2004-01-01

    ESD (electrospark deposition) is a promising process to produce hard and wear-resisting coatings on metallic substrates. In this paper microstructure and interfacial characteristics of the WC92-Co8 coated on titanium and carbon steel are presented. A metallurgical bonding between the coating and substrate is obtained. The Ti element was found to distribute in WC92-Co8 at the metal pool, as well as the interface by diffusion. Some new phases were produced in the coating layer due to the chemical reaction during the ESD process. Experimental observation and thermodynamic analysis were utilized to study the mechanism of ESD.

  2. Performance Testing of Suspension Plasma Sprayed Thermal Barrier Coatings Produced with Varied Suspension Parameters

    Directory of Open Access Journals (Sweden)

    Nicholas Curry

    2015-07-01

    Full Text Available Suspension plasma spraying has become an emerging technology for the production of thermal barrier coatings for the gas turbine industry. Presently, though commercial systems for coating production are available, coatings remain in the development stage. Suitable suspension parameters for coating production remain an outstanding question and the influence of suspension properties on the final coatings is not well known. For this study, a number of suspensions were produced with varied solid loadings, powder size distributions and solvents. Suspensions were sprayed onto superalloy substrates coated with high velocity air fuel (HVAF -sprayed bond coats. Plasma spray parameters were selected to generate columnar structures based on previous experiments and were maintained at constant to discover the influence of the suspension behavior on coating microstructures. Testing of the produced thermal barrier coating (TBC systems has included thermal cyclic fatigue testing and thermal conductivity analysis. Pore size distribution has been characterized by mercury infiltration porosimetry. Results show a strong influence of suspension viscosity and surface tension on the microstructure of the produced coatings.

  3. 42 CFR 426.310 - LCD and NCD reviews and individual claim appeals.

    Science.gov (United States)

    2010-10-01

    ... 42 Public Health 3 2010-10-01 2010-10-01 false LCD and NCD reviews and individual claim appeals... COVERAGE DETERMINATIONS General Provisions for the Review of LCDs and NCDs § 426.310 LCD and NCD reviews and individual claim appeals. (a) LCD and NCD reviews are distinct from the claims appeal...

  4. 42 CFR 426.515 - CMS' role in making the NCD record available.

    Science.gov (United States)

    2010-10-01

    ... 42 Public Health 3 2010-10-01 2010-10-01 false CMS' role in making the NCD record available. 426.515 Section 426.515 Public Health CENTERS FOR MEDICARE & MEDICAID SERVICES, DEPARTMENT OF HEALTH AND... COVERAGE DETERMINATIONS Review of an NCD § 426.515 CMS' role in making the NCD record available. CMS...

  5. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    Energy Technology Data Exchange (ETDEWEB)

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  6. MCrA1Y/TaC Metal Matrix Composite Coatings Produced by Electrospark Deposition

    Institute of Scientific and Technical Information of China (English)

    Yujiang XIE; Yanhong YANG; Mingsheng WANG; Jian HOU

    2013-01-01

    MCrAlY/TaC metal matrix composite coatings with 10,20 and 30 wt.% TaC have been successfully produced by electrospark deposition (ESD).The effects of TaC content on microstructure,hardness and oxidation behavior of the composite coatings were studied.The results showed that the composite coatings were composed of superfine γ columnar dendrite and large TaC particles dispersedly distributed.The hardness was enhanced but oxidation resistance of the composite coatings was reduced with increasing TaC contents.

  7. Moisture resistant and anti-reflection optical coatings produced by plasma polymerization of organic compounds

    Science.gov (United States)

    Hollahan, J. R.; Wydeven, T.

    1975-01-01

    The need for protective coatings on critical optical surfaces, such as halide crystal windows or lenses used in spectroscopy, has long been recognized. It has been demonstrated that thin, one micron, organic coatings produced by polymerization of flourinated monomers in low temperature gas discharge (plasma) exhibit very high degrees of moisture resistence, e.g., hundreds of hours protection for cesium iodide vs. minutes before degradation sets in for untreated surfaces. The index of refraction of these coatings is intermediate between that of the halide substrate and air, a condition for anti-reflection, another desirable property of optical coatings. Thus, the organic coatings not only offer protection, but improved transmittance as well. The polymer coating is non-absorbing over the range 0.4 to 40 microns with an exception at 8.0 microns, the expected absorption for C-F bonds.

  8. Antimicrobial coatings for ensuring safety of fresh produces

    Science.gov (United States)

    Safety of fresh produce has been a perennial issue for the industry in the US despite tightening up regulations and implementing good manufacturing practice. The diversity of crops and labor-intense operations in the fresh produce production created a unique set of contamination routes that are not...

  9. In-situ TiC Reinforced Composite Coating Produced by Powder Feeding Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    Sen YANG; Wenjin LIU; Minlin ZHONG

    2006-01-01

    A Ni-base alloy composite coating reinforced with TiC particles of various shapes and sizes on medium carbon steel substrate was produced by multilayer laser cladding. The chemical compositions, microstructures and surface morphology of the cladded layer were analyzed using energy dispersive X-ray spectroscopy (EDX),scanning electron microscope (SEM), and X-ray diffractometry (XRD). The experimental results showed that an excellent metallurgical bonding between the coating and the substrate was obtained. The microstructure of the coating was mainly composed of γ-Ni dendrites, a small amount of CrB, Ni3B, M23C6 and dispersed TiC particles. Much more and larger TiC particles formed in the overlapping zone, which led to a slightly higher microhardness of this zone. The maximum microhardness of the coating was about HV0.21200. The effects of the laser processing parameters on the microstructures and properties of coating were also investigated.

  10. Decreased Bacterial Attachment and Protein Adsorption to Coatings Produced by Low Enegy Plasma Polymerization

    DEFF Research Database (Denmark)

    Andersen, T.E.; Kingshott, Peter; Benter, M.

    with a surface less prone to the adsorption of biological matter. In the current study two different hydrophilic nanoscale coatings were produced by low energy plasma polymerization [3] and investigated· f()rl()w ... pr()tein adsorption and bacterial attachment properties. Methods were setup to enable...... and Methods: Coatings: Plasma polymerized poly(vinyl pyrrolidone) (PP-PVP), poly(2-methoxyethyl methacrylate) (PPPMEA) or an inorganic oxide (10) coating were applied onto medical grade silicon rubber sheets (Silopren LSR 2050, Momentive Performance Materials Inc.). Plasma polymerization chamber......-coated crystals were then treated with one of the plasma polymerized coatings. Adsorption of fibrinogen, human serum albumin or immunoglobulin G was measured using a QCM-D instrument [5] (model E4, Q-Sense AB, Vastra Frolunda, Sweden) using a solution of 50llg/1 protein in PBS buffer. Results and Discussion: Our...

  11. Microstructural, mechanical and oxidation features of NiCoCrAlY coating produced by plasma activated EB-PVD

    Energy Technology Data Exchange (ETDEWEB)

    He, Jian; Guo, Hongbo, E-mail: guo.hongbo@buaa.edu.cn; Peng, Hui; Gong, Shengkai

    2013-06-01

    NiCoCrAlY coatings produced by electron beam-physical vapor deposition (EB-PVD) have been extensively used as the oxidation resistance coatings or suitable bond coats in thermal barrier coating (TBC) system. However, the inherent imperfections caused by EB-PVD process degrade the oxidation resistance of the coatings. In the present work, NiCoCrAlY coatings were creatively produced by plasma activated electron beam-physical vapor deposition (PA EB-PVD). The novel coatings showed a terraced substructure on the surface of each grain due to the increased energy of metal ions and enhanced mobility of adatoms. Also a strong (1 1 1) crystallographic texture of γ/γ′ grains was observed. The toughness of the coatings got remarkably improved compared with the coatings deposited by conventional EB-PVD and the oxidation behavior at 1373 K showed that the novel coatings had excellent oxidation resistance. The possible mechanism was finally discussed.

  12. Experimental modeling of polymer latex spray coating for producing controlled-release urea

    Institute of Scientific and Technical Information of China (English)

    Rui Lan; Yonghui Liu; Guanda Wang; Tingjie Wang; Chengyou Kan; Yong Jin

    2011-01-01

    Spray coating of polymer latex onto fertilizer particles in a fluidized bed for producing controlled-release urea is an environment friendly technology as it does not need any toxic organic solvent.Since the spray coating process in a fluidized bed occurs in the presence of particle collisions,the coating of the particles is random,intermittent and multiple,thus making it difficult to investigate the film formation process.In this paper,an experimental model apparatus was designed and used to investigate the effects of the key factors in the spray coating process.This apparatus reasonably simplified the complex process to avoid particle collisions and randomness in the coating.The intermittent coating in the fluidized bed was modeled by periodic coating and dewatering in the experimental apparatus.A large area film was obtained,and the film permeability was measured.The effects of atomizing gas flow rate,spray rate of latex,solid content of latex and gas temperature on film structure and film permeability were investigated.It was found that water transfer played a dominant role in the spray coating process.

  13. Characterization of Vc-Vb Particles Reinforced Fe-Based Composite Coatings Produced by Laser Cladding

    Science.gov (United States)

    Qu, K. L.; Wang, X. H.; Wang, Z. K.

    2016-03-01

    In situ synthesized VC-VB particles reinforced Fe-based composite coatings were produced by laser beam melting mixture of ferrovanadium (Fe-V) alloy, boron carbide (B4C), CaF2 and Fe-based self-melting powders. The results showed that VB particles with black regular and irregular blocky shape and VC with black flower-like shape were uniformly distributed in the coatings. The type, amount, and size of the reinforcements were influenced by the content of FeV40 and B4C powders. Compared to the substrate, the hardness and wear resistance of the composite coatings were greatly improved.

  14. Conversion Coatings Produced on AZ61 Magnesium Alloy by Low-Voltage Process

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2016-03-01

    Full Text Available The resultes of anodic oxide conversion coatings on wrought AZ61 magnesium alloy production are describe. The studies were conducted in a solution containing: KOH (80 g/l and KF (300 g/l using anodic current densities of 3, 5 and 10 A/dm2 and different process durations. The obtained coatings were examined under a microscope and corrosion tests were performed by electrochemical method. Based on these results, it was found that the low-voltage process produces coatings conferring improved corrosion resistance to the tested magnesium alloy.

  15. FEM ANALYSIS OF THERMAL STRESSES IN GRADIENT THERMAL BARRIER COATINGS PRODUCED BY EB-PVD

    Institute of Scientific and Technical Information of China (English)

    H.B. Guo; H.B. Xu; S.K. Gong

    2001-01-01

    Gradient thermal barrier coatings (GTBCs) produced by co-deposition of mixtures ofAl-Al2 O3-YSZ onto metallic bond coat exhibited longer lifetimes than the two-layeredTBCs. The finite element method (FEM) numerical models were used to investigatestress and strain states in the GTBCs and traditional two-layered TBCs as they cooledto 750℃ from a stress-free state at 850℃.

  16. Toxicity of hydrogen peroxide produced by electroplated coatings to pathogenic bacteria.

    Science.gov (United States)

    Zhao, Z H; Sakagami, Y; Osaka, T

    1998-05-01

    The ability of various electroplated coatings (cobalt, zinc, copper, and cobalt-containing alloys of nickel, zinc, chromium, etc.) to inhibit the growth of pathogenic bacteria (Gram-positive bacteria Enterococcus faecalis and methicillin-resistant Staphylococcus aureus and Gram-negative bacteria Escherichia coli, Pseudomonas aeruginosa, and Klebsiella pneumoniae) was determined by a drop-method antibacterial experiment. The amounts of H2O2 produced and metal ions dissolved from the surfaces of various electroplated coatings were measured and it was found that the inhibitory ability of coatings corresponded to the amounts of H2O2 produced. The more significant the inhibition of the coating to bacterial growth, the greater the amount of H2O2 production. In addition, the bacterial survival rates on the surfaces of coatings were almost zero when H2O2 was produced in amounts greater than 10(-6) mmol/cm2. However, the dominant concentrations of metal ions dissolved from coatings were outside of the bacterial lethal range.

  17. MoS2 PARTICLES MODIFIED WITH POLYSTYRENE FOR PRODUCING Ni–PS/MoS2 COATINGS

    OpenAIRE

    ZHONGJIA HUANG; DANGSHENG XIONG

    2008-01-01

    The MoS2 particles were coated with polystyrene and can be written as PS/MoS2 hereinafter. Ni–PS/MoS2 coatings and Ni–MoS2 coatings were produced by PC electrodeposition technique. The surface morphology of Ni–PS/MoS2 coating was examined and compared with those of Ni–MoS2 coating. The effect of particle concentrations on the volume percent of particles incorporated in the coatings was investigated. And the microhardness of coatings was also investigated. Results show that the surface morphol...

  18. Characterization of Fe-Cr-B based coatings produced by HVOF and PTA processes

    Science.gov (United States)

    Kim, Hyung-Jun; Grossi, Stephanie; Kweon, Young-Gak

    1999-02-01

    Two Fe-Cr-B based gas atomized powders, Armacor M and 16, were thermally sprayed on a low carbon steel substrate, using the HVOF (High Velocity Oxygen Fuel) process. Armacor M was also weld-surfaced with the PTA (Plasma Transferred Arc) process. The resultant deposits were subsequently characterized, using X-ray diffraction, scanning electron microscopy, and microhardness measurement. The effects of heat treatment were also studied for HVOF-sprayed coatings. The wear performance of the coatings was investigated by two-body abrasive wear tests. The results of microstructural analysis of as-sprayed deposits revealed oxide and boride phases such as Fe3O4 and Cr1.65F0.35B0.96 in an α matrix for the HVOF-sprayed Armacor 16 coating, and only the boride phases (Cr1.65F0.35B0.96 and Cr2B) in an α matrix for the HVOFsprayed Armacor M coating. PTA weld-surfaced Armacor M coating contains needle-type long precipitates of Cr2B) and Cr1.65F0.35B0.96, in the α matrix. The hardness of the HVOF-sprayed Armacor 16 coating after heat treatment was substantially less than that of the as-sprayed coating due to the phase transformation from α to γ phase. Heat treatments of the HVOF-sprayed Armacor M coating did not produce changes in phase and its hardness decreased as compared to that of the as-sprayed coating. While HVOF-sprayed and PTA weld-surfaced Armacor M coatings have the same hardness, the latter shows better abrasive wear resistance because of the size and orientation of its boride phases. The broadening of the XRD patterns and the increase in hardness after wear testing suggest that the transformation from the crystalline to the amorphous structure occurred on the uppermost layer during wear testing.

  19. Novel Alkyd-Type Coating Resins Produced Using Cationic Polymerization [PowerPoint

    Energy Technology Data Exchange (ETDEWEB)

    Chisholm, Bret; Kalita, Harjyoti; Alam, Samim; Jayasooriyamu, Anurad; Fernando, Shashi; Samanata, Satyabrata; Bahr, James; Selvakumar, Sermadurai; Sibi, Mukund; Vold, Jessica; Ulven, Chad

    2014-04-07

    Novel, partially bio-based poly(vinyl ether) copolymers derived from soybean oil and cyclohexyl vinyl ether (CHVE) were produced by cationic polymerization and investigated for application as alkyd-type surface coatings. Compared to conventional alkyd resins, which are produced by high temperature melt condensation polymerization, the poly(vinyl ether)s provide several advantages. These advantages include miler, more energy efficient polymer synthesis, elimination of issues associated with gelation during polymer synthesis, production of polymers with well-defined composition and relatively narrow molecular weight distribution, and elimination of film formation and physical property issues associated with entrained monomers, dimers, trimmers, etc. The results of the studied showed that the thermal, mechanical, and physical properties of the coatings produced from these novel polymers varied considerable as a function of polymer composition and cure temperature. Overall, the results suggest a good potential for these novel copolymers to be used for coatings cured by autoxidation.

  20. The Formation of Nanocrystalline Diamond Coating on WC Deposited by Microwave Assisted Plasma CVD

    Science.gov (United States)

    Toff, M. R. M.; Hamzah, E.; Purniawan, A.

    2010-03-01

    Diamond is one form of carbon structure. The extreme hardness and high chemical resistant of diamond coatings determined that many works on this area relate to coated materials for tribological applications in biomedicine, as mechanical seals or cutting tools for hard machining operations. In the work, nanocrystalline diamond (NCD) coated tungsten carbide (WC) have been deposited by microwave assisted plasma chemical vapor deposition (MAPCVD) from CH4/H2 mixtures. Morphology of NCD was investigated by using Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). The quality of NCD is defined as ratio between diamond and non diamond and also full width at half maximum (FWHM) was determined using Raman spectra. The result found that the NCD structure can be deposited on WC surface using CH4/H2 gas mixture with grain size ˜20 nm to 100 nm. Increase %CH4 concentration due to increase the nucleation of NCD whereas decrease the quality of diamond. Based on Raman spectra, the quality of NCD is in the range ˜98.82-99.01% and 99.56-99.75% for NCD and microcrystalline (MCD), respectively. In addition, FWHM of NCD is high than MCD in the range of 8.664-62.24 cm-1 and 4.24-5.05 cm-1 for NCD and MCD respectively that indicate the crystallineity of NCD is smaller than MCD.

  1. Osteoblast proliferation on hydroxyapatite thin coatings produced by right angle magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Mello, A [Instituto Militar de Engenharia, IME, Rio de Janeiro, 22290-270, RJ (Brazil); Hong, Z [Department of Physics and Astronomy, Northwestern University, Evanston, IL 60208 (United States); Rossi, A M [Centro Brasileiro de Pesquisas FIsicas, Rua Dr. Xavier Sigaud, 150, Rio de Janeiro, 22290-180, RJ (Brazil); Luan, L [Department of Physics and Astronomy, Northwestern University, Evanston, IL 60208 (United States); Farina, M [Instituto de Ciencias Biomedicas, Universidade Federal do Rio de Janeiro, Ilha do Fundao, Rio de Janeiro, RJ, 21941-590 (Brazil); Querido, W [Instituto de Ciencias Biomedicas, Universidade Federal do Rio de Janeiro, Ilha do Fundao, Rio de Janeiro, RJ, 21941-590 (Brazil); Eon, J [Inst. QuImica, PUC/RJ, Rio de Janeiro, 21941-590, RJ (Brazil); Terra, J [Centro Brasileiro de Pesquisas FIsicas, Rua Dr. Xavier Sigaud, 150, Rio de Janeiro, 22290-180, RJ (Brazil); Balasundaram, G [Division of Engineering, Brown University, Providence, RI, 02912 (United States); Webster, T [Division of Engineering, Brown University, Providence, RI, 02912 (United States); Feinerman, A [Department of Electrical and Computer Engineering, University of Illinois, Chicago, IL, 60612 (United States); Ellis, D E [Department of Physics and Astronomy, Northwestern University, Evanston, IL 60208 (United States); Ketterson, J B [Department of Physics and Astronomy, Northwestern University, Evanston, IL 60208 (United States); Ferreira, C L [Instituto Militar de Engenharia, IME, Rio de Janeiro, 22290-270, RJ (Brazil)

    2007-06-01

    Right angle magnetron sputtering (RAMS) was used to produce hydroxyapatite (HA) film coatings on pure titanium substrates and oriented silicon wafer (Si(0 0 1)) substrates with flat surfaces as well as engineered surfaces having different forms. Analyses using synchrotron XRD, AFM, XPS, FTIR and SEM with EDS showed that as-sputtered thin coatings consist of highly crystalline hydroxyapatite. The HA coatings induced calcium phosphate precipitation when immersed in simulated body fluid, suggesting in vivo bioactive behavior. In vitro experiments, using murine osteoblasts, showed that cells rapidly adhere, spread and proliferate over the thin coating surface, while simultaneously generating strong in-plane stresses, as observed on SEM images. Human osteoblasts were seeded at a density of 2500 cells cm{sup -2} on silicon and titanium HA coated substrates by RAMS. Uncoated glass was used as a reference substrate for further counting of cells. The highest proliferation of human osteoblasts was achieved on HA RAMS-coated titanium substrates. These experiments demonstrate that RAMS is a promising coating technique for biomedical applications.

  2. OXIDATION RESISTANCE OF NANOCRYSTAL ODS ALUMINIDE COATINGS PRODUCED BY PACK ALUMINIZING PROCESS ASSISTED BY BALL PEENING

    Institute of Scientific and Technical Information of China (English)

    Z.L. Zhan; Y.D. He; W. Gao

    2006-01-01

    Nanocrystal ODS (oxide dispersion strengthening) aluminide coatings were produced on a stainless steel and nickel-based superalloy by the pack aluminizing process assisted by ball peening. Pure Al powders and 1% of ultra-fine Y2O3 powders were mixed by ball milling. The ultra-fine Y2O3powders were dispersed in Al particles. Ball peening welded the Al particles onto the substrate and accelerated the formation of aluminide coating. Nanocrystal ODS aluminide coatings were produced by the outward growth at a much low temperature (below 600℃) in a short treatment time.The effects of the operation temperature and treatment time on the formation of the coatings were analyzed. SEM (scanning electron microscope), AFM (atomic force microscope), EDS (energy dispersive X-ray spectroscopy), XRF (X-ray fluorescence spectrometer) and XRD (X-ray diffraction )methods were applied to investigate the microstructure of the coatings. High-temperature oxidation tests were carried out to evaluate the oxidation resistance of the ODS aluminide coatings.

  3. Synthesis and Characterization of Multilayered Diamond Coatings for Biomedical Implants

    Directory of Open Access Journals (Sweden)

    Leigh Booth

    2011-05-01

    Full Text Available With incredible hardness and excellent wear-resistance, nanocrystalline diamond (NCD coatings are gaining interest in the biomedical community as articulating surfaces of structural implant devices. The focus of this study was to deposit multilayered diamond coatings of alternating NCD and microcrystalline diamond (MCD layers on Ti-6Al-4V alloy surfaces using microwave plasma chemical vapor deposition (MPCVD and validate the multilayer coating’s effect on toughness and adhesion. Multilayer samples were designed with varying NCD to MCD thickness ratios and layer numbers. The surface morphology and structural characteristics of the coatings were studied with X-ray diffraction (XRD, Raman spectroscopy, and atomic force microscopy (AFM. Coating adhesion was assessed by Rockwell indentation and progressive load scratch adhesion tests. Multilayered coatings shown to exhibit the greatest adhesion, comparable to single-layered NCD coatings, were the multilayer samples having the lowest average grain sizes and the highest titanium carbide to diamond ratios.

  4. Strategic investments in non-communicable diseases (NCD) research in Africa: the GSK Africa NCD Open Lab.

    Science.gov (United States)

    Hall, Matthew D; Dufton, Ann M; Katso, Roy M; Gatsi, Sally A; Williams, Pauline M; Strange, Michael E

    2015-01-01

    In March 2014, GSK announced a number of new strategic investments in Africa. One of these included investment of up to 25 million Pounds Sterling (£25 million) to create the world's first R&D Open Lab to increase understanding of non-communicable diseases (NCDs) in Africa. The vision is to create a new global R&D effort with GSK working in partnership with major funders, academic centres and governments to share expertise and resources to conduct high-quality research. The Africa NCD Open Lab will see GSK scientists collaborate with scientific research centres across Africa. An independent advisory board of leading scientists and clinicians will provide input to develop the strategy and selection of NCD research projects within a dynamic and networked open-innovation environment. It is hoped that these research projects will inform prevention and treatment strategies in the future and will enable researchers across academia and industry to discover and develop new medicines to address the specific needs of African patients.

  5. Beryllium coating produced by evaporation-condensation method and some their properties

    Energy Technology Data Exchange (ETDEWEB)

    Pepekin, G.I.; Anisimov, A.B.; Chernikov, A.S.; Mozherinn, S.I.; Pirogov, A.A. [SRI SIA Lutch., Podolsk (Russian Federation)

    1998-01-01

    The method of vacuum evaporation-condensation for deposition of beryllium coatings on metal substrates, considered in the paper, side by side with a plasma-spray method is attractive fon ITER application. In particular this technique may be useful for repair the surface of eroded tiles which is operated in a strong magnetic field. The possibility of deposition of beryllium coatings with the rate of layer growth 0.1-0.2 mm/h is shown. The compatibility of beryllium coating with copper or stainless steel substrate is provided due to intermediate barrier. The results of examination of microstructure, microhardness, porosity, thermal and physical properties and stability under thermal cycling of beryllium materials are presented. The value of thermal expansion coefficient and thermal conductivity of condensed beryllium are approximately the same as for industrial grade material produced by powder mettalurgy technique. However, the condensed beryllium has higher purity (up to 99.9-99.99 % wt.). (author)

  6. Biological evaluation of ultrananocrystalline and nanocrystalline diamond coatings.

    Science.gov (United States)

    Skoog, Shelby A; Kumar, Girish; Zheng, Jiwen; Sumant, Anirudha V; Goering, Peter L; Narayan, Roger J

    2016-12-01

    Nanostructured biomaterials have been investigated for achieving desirable tissue-material interactions in medical implants. Ultrananocrystalline diamond (UNCD) and nanocrystalline diamond (NCD) coatings are the two most studied classes of synthetic diamond coatings; these materials are grown using chemical vapor deposition and are classified based on their nanostructure, grain size, and sp(3) content. UNCD and NCD are mechanically robust, chemically inert, biocompatible, and wear resistant, making them ideal implant coatings. UNCD and NCD have been recently investigated for ophthalmic, cardiovascular, dental, and orthopaedic device applications. The aim of this study was (a) to evaluate the in vitro biocompatibility of UNCD and NCD coatings and (b) to determine if variations in surface topography and sp(3) content affect cellular response. Diamond coatings with various nanoscale topographies (grain sizes 5-400 nm) were deposited on silicon substrates using microwave plasma chemical vapor deposition. Scanning electron microscopy and atomic force microscopy revealed uniform coatings with different scales of surface topography; Raman spectroscopy confirmed the presence of carbon bonding typical of diamond coatings. Cell viability, proliferation, and morphology responses of human bone marrow-derived mesenchymal stem cells (hBMSCs) to UNCD and NCD surfaces were evaluated. The hBMSCs on UNCD and NCD coatings exhibited similar cell viability, proliferation, and morphology as those on the control material, tissue culture polystyrene. No significant differences in cellular response were observed on UNCD and NCD coatings with different nanoscale topographies. Our data shows that both UNCD and NCD coatings demonstrate in vitro biocompatibility irrespective of surface topography.

  7. TiC Reinforcement Composite Coating Produced Using Graphite of the Cast Iron by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Yanhui Liu

    2016-09-01

    Full Text Available In this study, a TiC-reinforced composite coating was produced to improve the wear resistance of a pearlite matrix grey iron using a pre-placed Ti powder by laser cladding. Results of scanning electron microscopy (SEM, X-ray diffractometer (XRD, and energy dispersive X-ray spectroscopy (EDS confirmed that the coating was composed of TiC particles and two kinds of α-Fe phase. The fine TiC particles were only a few microns in size and uniformly distributed on the matrix phase in the composite coating. The microstructure characteristic of the composite coating resulted in the microhardness rising to about 1000 HV0.3 (China GB/T 4342-1991 and the wear resistance significantly increased relative to the substrate. In addition, the fine and homogeneous solidification microstructure without graphite phase in the transition zone led to a good metallurgical bonding and transition between the coating and the substrate. It was of great significance for the cast iron to modify the surface and repair surface defects or surface damage.

  8. Producing Durable Continuously Reinforced Concrete Pavement using Glass-ceramic Coated Reinforcing Steel

    Science.gov (United States)

    2010-02-01

    Portland cement is manufactured by firing the clinker at 1400 C Enamel application produces no changes BUILDING STRONG® Treatment Average Peak...ceramic Coated Reinforcing Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER... transition zone at the surface of the reinforcement steel is often the most permeable part of the concrete BUILDING STRONG® Schematic of Ceramic

  9. Bioactivity assessment of hydroxyapatite coatings produced by alkali conversion of monetite

    Energy Technology Data Exchange (ETDEWEB)

    Silva, M.H.P. da [Military Inst. of Engineering, Rio de Janeiro, RJ (Brazil); Soares, G.A. [Federal Univ. of Rio de Janeiro, RJ (Brazil); Elias, C.N. [Universidade Federal Fluminense, Niteroi, RJ (Brazil). Dept. de Matematica; Gibson, I.R. [London Univ. (United Kingdom). IRC Biomedical Materials; Best, S.M. [Cambridge Univ. (United Kingdom). Dept. of Metallurgy and Materials Science

    2001-07-01

    Commercially pure titanium sheets were coated with hydroxyapatite using three different routes: alkali conversion of monetite to hydroxyapatite utilising NH{sub 4}OH, KOH and NaOH solutions with pH=12.5. The hydroxyapatite coatings produced by each of the three different routes all exhibited similar morphologies and crystallinities, and hydroxyapatite was the only crystalline phase observed in all the coatings. The crystallinity and identification of the phases present were obtained by X-ray diffraction (XRD) analysis and the bioactivity was assessed according to the method developed by KOKUBO and co-workers. SEM analysis showed that all specimens exhibited areas with apatite precipitation from the SBF solution after 3 days immersion in SBF solution, irrespective of the alkaline solution used for the conversion process. This finding was confirmed by XRD analysis, which revealed a pattern corresponding to poorly-crystallinity hydroxyapatite. There appeared to be no effect of the ammonium, sodium or potassium ions from the different alkaline solutions used on the chemical conversion of monetite to hydroxyapatite on the properties of the resulting coating. (orig.)

  10. Review on materials & methods to produce controlled release coated urea fertilizer.

    Science.gov (United States)

    Azeem, Babar; KuShaari, KuZilati; Man, Zakaria B; Basit, Abdul; Thanh, Trinh H

    2014-05-10

    With the exponential growth of the global population, the agricultural sector is bound to use ever larger quantities of fertilizers to augment the food supply, which consequently increases food production costs. Urea, when applied to crops is vulnerable to losses from volatilization and leaching. Current methods also reduce nitrogen use efficiency (NUE) by plants which limits crop yields and, moreover, contributes towards environmental pollution in terms of hazardous gaseous emissions and water eutrophication. An approach that offsets this pollution while also enhancing NUE is the use of controlled release urea (CRU) for which several methods and materials have been reported. The physical intromission of urea granules in an appropriate coating material is one such technique that produces controlled release coated urea (CRCU). The development of CRCU is a green technology that not only reduces nitrogen loss caused by volatilization and leaching, but also alters the kinetics of nitrogen release, which, in turn, provides nutrients to plants at a pace that is more compatible with their metabolic needs. This review covers the research quantum regarding the physical coating of original urea granules. Special emphasis is placed on the latest coating methods as well as release experiments and mechanisms with an integrated critical analyses followed by suggestions for future research. Copyright © 2014 Elsevier B.V. All rights reserved.

  11. Optimization of Ni-Based WC/Co/Cr Composite Coatings Produced by Multilayer Laser Cladding

    Directory of Open Access Journals (Sweden)

    Andrea Angelastro

    2013-01-01

    Full Text Available As a surface coating technique, laser cladding (LC has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr composite coatings were fabricated by the multilayer laser cladding technique (MLC. An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.

  12. Characterization of hard coatings produced by laser cladding using laser-induced breakdown spectroscopy technique

    Energy Technology Data Exchange (ETDEWEB)

    Varela, J.A.; Amado, J.M.; Tobar, M.J.; Mateo, M.P.; Yañez, A.; Nicolas, G., E-mail: gines@udc.es

    2015-05-01

    Highlights: • Chemical mapping and profiling by laser-induced breakdown spectroscopy (LIBS) of coatings produced by laser cladding. • Production of laser clads using tungsten carbide (WC) and nickel based matrix (NiCrBSi) powders. • Calibration by LIBS of hardfacing alloys with different WC concentrations. - Abstract: Protective coatings with a high abrasive wear resistance can be obtained from powders by laser cladding technique, in order to extend the service life of some industrial components. In this work, laser clad layers of self-fluxing NiCrBSi alloy powder mixed with WC powder have been produced on stainless steel substrates of austenitic type (AISI 304) in a first step and then chemically characterized by laser-induced breakdown spectroscopy (LIBS) technique. With the suitable laser processing parameters (mainly output power, beam scan speed and flow rate) and powders mixture proportions between WC ceramics and NiCrBSi alloys, dense pore free layers have been obtained on single tracks and on large areas with overlapped tracks. The results achieved by LIBS technique and applied for the first time to the analysis of laser clads provided the chemical composition of the tungsten carbides in metal alloy matrix. Different measurement modes (multiple point analyses, depth profiles and chemical maps) have been employed, demonstrating the usefulness of LIBS technique for the characterization of laser clads based on hardfacing alloys. The behavior of hardness can be explained by LIBS maps which evidenced the partial dilution of some WC spheres in the coating.

  13. Method of Producing a Film Coating by Matrix Assisted Pulsed Laser Deposition

    Science.gov (United States)

    1997-05-28

    N.C. 78,117 PATENT APPLICATION Inventor’s Name: R. Andrew McGill and Douglas B. Chrisey 1 in a technique called spin coating . These techniques have...several disadvantages. It is difficult with 2 the spin coating or spray coating methods to control the coating thickness precisely, or to ensure 3... Spin coating potentially provides a more uniform 5 coating surface than does spray coating, but nevertheless this method has the disadvantage that 6

  14. Co-blasting of titanium surfaces with an abrasive and hydroxyapatite to produce bioactive coatings: substrate and coating characterisation.

    Science.gov (United States)

    Dunne, Conor F; Twomey, Barry; O'Neill, Liam; Stanton, Kenneth T

    2014-01-01

    The aim of this work is to assess the influence of two blast media on the deposition of hydroxyapatite onto a titanium substrate using a novel ambient temperature coating technique named CoBlast. CoBlast was developed to address the problems with high temperature coating techniques. The blasting media used in this study were Al2O3 and a sintered apatite powder. The prepared and coated surfaces were compared to plasma sprayed hydroxyapatite on the same substrates using the same hydroxyapatite feedstock powder. X-ray diffraction analysis revealed the coating crystallinity was the same as the original hydroxyapatite feedstock powder for the CoBlast samples while evidence of amorphous hydroxyapatite phases and β-TCP was observed in the plasma sprayed samples. The blast media type significantly influences the adhesive strength of the coating, surface roughness of both the substrate and coating and the microstructure of the substrate. The coating adhesion increased for the CoBlasted samples from 50 MPa to 60 MPa for sintered apatite powder and alumina, respectively, while plasma spray samples were significantly lower (5 MPa) when tested using a modified pull-test. In conclusion, the choice of blast medium is shown to be a key parameter in the CoBlast process. This study indicates that sintered apatite powder is the most suitable candidate for use as a blast medium in the coating of medical devices.

  15. Optimization of Cvd Diamond Coating Type on Micro Drills in Pcb Machining

    Science.gov (United States)

    Lei, X. L.; He, Y.; Sun, F. H.

    2016-12-01

    The demand for better tools for machining printed circuit boards (PCBs) is increasing due to the extensive usage of these boards in digital electronic products. This paper is aimed at optimizing coating type on micro drills in order to extend their lifetime in PCB machining. First, the tribotests involving micro crystalline diamond (MCD), nano crystalline diamond (NCD) and bare tungsten carbide (WC-Co) against PCBs show that NCD-PCB tribopair exhibits the lowest friction coefficient (0.35) due to the unique nano structure and low surface roughness of NCD films. Thereafter, the dry machining performance of the MCD- and NCD-coated micro drills on PCBs is systematically studied, using diamond-like coating (DLC) and TiAlN-coated micro drills as comparison. The experiments show that the working lives of these micro drills can be ranked as: NCD>TiAlN>DLC>MCD>bare WC-Co. The superior cutting performance of NCD-coated micro drills in terms of the lowest flank wear growth rate, no tool degradation (e.g. chipping, tool tipping) appearance, the best hole quality as well as the lowest feed force may come from the excellent wear resistance, lower friction coefficient against PCB as well as the high adhesive strength on the underneath substrate of NCD films.

  16. How Can Progress on Global Tobacco Control Inform Progress on NCD?

    Science.gov (United States)

    Yach, Derek

    2016-12-01

    Dr. Gro Harlem Brundtland's appointment as Director General of the World Health Organization (WHO) in 1998 led to a stronger global focus on tobacco control, and eventually, all noncommunicable diseases (NCD) and mental health. Since the adoption of the Framework Convention on Tobacco Control (FCTC) in 2003, global health has turned toward addressing all NCD. I pose 2 questions. 1) What lessons can we apply from the WHO FCTC development and implementation processes to broader aspects of NCD prevention and control? 2) In retrospect, what could we have done better? I also propose 3 lessons: 1) it takes a broad-based alliance to make progress; 2) visible and courageous leadership matters, and is aided by financial support; and 3) in developing the FCTC, WHO focused on a few messages: demonize industry, tax, and regulate tobacco. We now need to broaden public and private players required for progress, use insights on levering market forces for NCD control, and build approaches that demonstrate empathy for millions struggling with NCD risks. Copyright © 2016 World Heart Federation (Geneva). Published by Elsevier B.V. All rights reserved.

  17. Nanocrystalline Diamond as a Coating for Joint Implants: Cytotoxicity and Biocompatibility Assessment

    National Research Council Canada - National Science Library

    Amaral, Margarida; Gomes, Pedro S; Lopes, Maria A; Santos, José D; Silva, Rui F; Fernandes, Maria H

    2008-01-01

    Nanocrystalline diamond (NCD) coatings combine a very low surface roughness with the outstanding diamond properties, such as superlative hardness, low self-friction coefficient, high wear and corrosion resistance...

  18. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    Institute of Scientific and Technical Information of China (English)

    SHENDe-jiu; WANGYu-lin; GUWei-chao; XINGGuang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3, γ-Al2O3, θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  19. A comparative study of the corrosion performance of TiN, Ti(B,N) and (Ti,Al)N coatings produced by physical vapour deposition methods

    Energy Technology Data Exchange (ETDEWEB)

    Aromaa, J.; Ronkainen, H.; Mahiout, A.; Hannula, S.P. (Technical Research Centre of Finland, Espoo (Finland)); Leyland, A.; Matthews, A. (Univ. of Hull (United Kingdom)); Matthes, B.; Broszeit, E. (Technische Hochschule Darmstadt (Germany))

    1991-07-07

    Thin film coatings produced by physical vapour deposition methods often exhibit porosity. Local defects can cause local and rapid corrosion of the base material. The porosity is difficult to estimate and electrochemical methods are most suitable for evaluating the corrosion resistance of the coated material. This paper compares the corrosion resistance of TiN, Ti(B,N), (Ti,Al)N- and TiB{sub 2}-coated ASP 23 high speed steel. For the materials studied here the corrosion performance of TiB{sub 2}-coated samples was poor. Ti(B,N) coatings obtained by two different methods were quite similar even though the calculated porosity of the coating produced by magnetron sputtering was lower than that of coatings produced by the electron beam technique. These coatings had similar or slightly better corrosion resistance than (Ti,Al)N coatings with a high aluminium-to-titanium ratio. (Ti,Al)N coatings with a low aluminium-to-titanium ratio were better than coatings with a high aluminium-to-titanium ratio. TiN coatings were better than other types excluding (Ti,Al)N+AlN layer coatings, which performed best. (Ti,Al)N+AlN coatings have an insulating layer on top of the coating, which increases the polarization resistance and decreases the corrosion current density. (orig.).

  20. Tribological and Corrosion Properties of Nickel/TiC Bilayered Coatings Produced by Electroless Deposition and PACVD

    Science.gov (United States)

    Shanaghi, Ali; Chu, Paul K.

    2016-11-01

    Ni/TiC bilayered coatings are deposited on hot-working steel (H11) by plasma-assisted chemical vapor deposition and electroless technique. The TiC layer is deposited at 490 °C using a gas mixture of TiCl4, CH4, H2, and Ar, and a dense nanostructured TiC coating with minimum excessive carbon phases and low chlorine concentration is produced. The effects of the Ni intermediate layer on the microstructure, tribology, and corrosion behavior of the nanostructured TiC coating are investigated. The friction coefficient of the Ni/TiC bilayered coating (Ni thickness = 4 µm) at 500 cycles is much smaller than that of the coating without the Ni intermediate layer. The smallest friction coefficient is about 0.2, and the hardness values of the Ni/TiC bilayered samples with three different Ni layer thicknesses of 2, 4, and 6 µm are 2534, 3070, and 2008 Hv, respectively. The wear mechanism of the Ni/TiC bilayered coatings is abrasive induced by plastic deformation and fatigue during the sliding process. The smaller groove width on the 4-µm electroless nickel-Ni3P/TiC bilayered coating correlates with the larger H/ E ratio and the 4-µm nickel/TiC bilayered sample shows the better wear resistance. The polarization resistance of the 6-µm electroless nickel-Ni3P/TiC coating in 0.05 M NaCl and 0.5 M H2SO4 increases by about 8 and 15 times, respectively. The Ni intermediate layer increases the toughness of the coating and adhesion between the hard coating and steel substrate thereby enhancing the tribological properties and corrosion resistance.

  1. Tribological and Corrosion Properties of Nickel/TiC Bilayered Coatings Produced by Electroless Deposition and PACVD

    Science.gov (United States)

    Shanaghi, Ali; Chu, Paul K.

    2016-10-01

    Ni/TiC bilayered coatings are deposited on hot-working steel (H11) by plasma-assisted chemical vapor deposition and electroless technique. The TiC layer is deposited at 490 °C using a gas mixture of TiCl4, CH4, H2, and Ar, and a dense nanostructured TiC coating with minimum excessive carbon phases and low chlorine concentration is produced. The effects of the Ni intermediate layer on the microstructure, tribology, and corrosion behavior of the nanostructured TiC coating are investigated. The friction coefficient of the Ni/TiC bilayered coating (Ni thickness = 4 µm) at 500 cycles is much smaller than that of the coating without the Ni intermediate layer. The smallest friction coefficient is about 0.2, and the hardness values of the Ni/TiC bilayered samples with three different Ni layer thicknesses of 2, 4, and 6 µm are 2534, 3070, and 2008 Hv, respectively. The wear mechanism of the Ni/TiC bilayered coatings is abrasive induced by plastic deformation and fatigue during the sliding process. The smaller groove width on the 4-µm electroless nickel-Ni3P/TiC bilayered coating correlates with the larger H/E ratio and the 4-µm nickel/TiC bilayered sample shows the better wear resistance. The polarization resistance of the 6-µm electroless nickel-Ni3P/TiC coating in 0.05 M NaCl and 0.5 M H2SO4 increases by about 8 and 15 times, respectively. The Ni intermediate layer increases the toughness of the coating and adhesion between the hard coating and steel substrate thereby enhancing the tribological properties and corrosion resistance.

  2. Structure and properties of Ti-C-B coatings produced by non-vacuum electron beam cladding

    Science.gov (United States)

    Lenivtseva, O. G.; Belousova, N. S.; Lozhkina, E. A.; Zimoglyadova, T. A.; Samoylenko, V. V.; Chuchkova, L. V.

    2016-11-01

    Cp-Ti/TiB+TiC wear-resistance coatings produced by non-vacuum electron beam cladding of boron carbide and titanium powders are studied in the paper. The X-ray phase analysis of the composite coatings microstructure showed that titanium carbide and boride reinforcing particles are evolved during the process. The obtained data are in good agreement with results of optical and electron microscopy. Undissolved particles of the initial boron carbide powder are detected in the coatings. The microhardness test as well as wear resistance test of materials under conditions of loose abrasive particles are conducted. It is established that the precipitation of reinforcing particles improves the tribological properties of the composite coatings.

  3. The origin of minus-end directionality and mechanochemistry of Ncd motors.

    Directory of Open Access Journals (Sweden)

    Biman Jana

    Full Text Available Adaptation of molecular structure to the ligand chemistry and interaction with the cytoskeletal filament are key to understanding the mechanochemistry of molecular motors. Despite the striking structural similarity with kinesin-1, which moves towards plus-end, Ncd motors exhibit minus-end directionality on microtubules (MTs. Here, by employing a structure-based model of protein folding, we show that a simple repositioning of the neck-helix makes the dynamics of Ncd non-processive and minus-end directed as opposed to kinesin-1. Our computational model shows that Ncd in solution can have both symmetric and asymmetric conformations with disparate ADP binding affinity, also revealing that there is a strong correlation between distortion of motor head and decrease in ADP binding affinity in the asymmetric state. The nucleotide (NT free-ADP (φ-ADP state bound to MTs favors the symmetric conformation whose coiled-coil stalk points to the plus-end. Upon ATP binding, an enhanced flexibility near the head-neck junction region, which we have identified as the important structural element for directional motility, leads to reorienting the coiled-coil stalk towards the minus-end by stabilizing the asymmetric conformation. The minus-end directionality of the Ncd motor is a remarkable example that demonstrates how motor proteins in the kinesin superfamily diversify their functions by simply rearranging the structural elements peripheral to the catalytic motor head domain.

  4. Joint International Workshop on Professional Learning, Competence Development and Knowledge Management - LOKMOL and L3NCD

    NARCIS (Netherlands)

    Memmel, Martin; Ras, Eric; Weibelzahl, Stephan; Burgos, Daniel; Olmedilla, Daniel; Wolpers, Martin

    2006-01-01

    Memmel, M., Ras, E., Weibelzahl, S., Burgos, D., Olmedilla, D., & Wolpers, M. (2006). Joint International Workshop on Professional Learning, Competence Development and Knowledge Management - LOKMOL and L3NCD. Proceedings of ECTEL 2006. October 2nd-4th, Crete, Greece. Retrieved October 2nd, 2006, fro

  5. A criterion-related validity study of the nursing-care dependency (NCD) scale

    NARCIS (Netherlands)

    Dijkstra, A.; Buist, G.; Dassen, Th.W.N.

    1998-01-01

    The purpose of this study was to examine some aspects of the criterion-related validity of the Nursing-Care Dependency (NCD) scale. This 15-item counting scale has recently been developed for assessing the care dependency of demented or mentally handicapped in-patients. Its criterion-related validit

  6. Dry wear behaviors of wear resistant composite coatings produced by laser cladding

    Institute of Scientific and Technical Information of China (English)

    Jiang Xu; Wenjin Liu; Minlin Zhong

    2004-01-01

    Using different proportional mixtures of Ni-coated MoS2, TiC and pure Ni powders, new typical wear resistant and selflubricant coatings were formed on low carbon steel by laser cladding process. The microstructures and phase composition of the composite coatings were studied by SEM and XRD. The typical microstructure of the composite coating is composed of multisulfide phases including binary element sulfide and ternary element sulfide, γ-Ni, TiC and Mo2C. Wear tests were carried out using an FALEX-6 type pin-on-disc machine. The friction coefficient and mass loss of three kinds of MoS2/TiC/Ni laser clad coatings are lower than those of quenched 45 steel, and the worn surfaces of the laser cladding coatings are very smooth. Because of high hardness combined with low friction, the laser cladding composite coating with a mixture of 70% Ni-coated MoS2, 20%TiC and 10%pure Ni powder presents better wear behaviors than the composite coating with other powder blends. The composition analysis of the worn surface of GCr15 bearing steel shows that the transferred film from the laser cladding coating to the opposite surface of GCr15beating steel contains an amount of sulfide, which can change the micro-friction mechanism and lead to a reduced friction coefficient.

  7. Producing cobalt–graphene composite coating by pulse electrodeposition with excellent wear and corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Cansen; Su, Fenghua, E-mail: fhsu@scut.edu.cn; Liang, Jizhao

    2015-10-01

    Graphical abstract: - Highlights: • Graphene oxide/cobalt coatings are synthesized by pulse electrodeposition. • Incorporating GO refines the grain size and changes the microstructure of the coating. • Incorporating GO greatly improves the friction reduction and wear resistance of the coating. • The corrosion resistance is enhanced by the incorporation of GO. - Abstract: Cobalt (Co) and graphene oxide/cobalt (GO/Co) composite coatings were fabricated by pulse electrodeposition technique from an aqueous bath containing cobalt sulfate and GO, etc. Effect of the incorporations of GO on morphology, phase structure, average grain size and corrosion and wear resistance of the resulting composite coatings were evaluated in detail. Scanning electron microscope (SEM) and energy dispersed X-ray (EDX) show that the GO nanosheets disperse homogeneously in the composite coating and the incorporations of GO change the morphologies of the deposit from conical shaped structure to protruding structure. In addition, the co-deposition GO with Co ions favor the formation of hcp (1 0 0), (0 0 2) and (1 0 1) textures in the composite coating and have functions of grain refining and hardness enhancement. The wear tests show that the incorporations of GO in the coating improve the wear resistance and friction reduction of the deposit. The electrochemical corrosion tests using potentiodynamic polarization and electrochemical impedance spectroscopy show that the GO/Co composite coating possesses better corrosion resistance than the pure Co coating.

  8. Microanalyses of the hydroxyl-poly-calcium sodium phosphate coatings produced by ion beam assisted deposition

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Thin calcium phosphate coatings on titanium alloy substrates wereprepared by Ar+ ion beam assisted deposition (IBAD) from hydroxyl-poly-calciumsodium phosphate (HPPA) target. The coatings were analyzed by XRD, FTIR, XPS.These analyses revealed that the as-deposited films were amorphous or no apparentcrystallinity. No distinct absorption band of the hydroxyl group was observed in FTIRspectra of the coatings but new absorption bands were presented for CO3-2. Thecalcium to phosphorous ratio of these coatings in different IBAD conditions variedfrom 0.46 to 3.36.

  9. Study on Fe-Based Coating Produced by Plasma Surface Metallurgy

    Institute of Scientific and Technical Information of China (English)

    LI Hui-qi; LIU Bang-wu; LI Hui-dong; ZHANG Li-min; LI Min; SUN Yu-zong

    2004-01-01

    In the paper, plasma surface metallurgy was performed using Fe-based powder on steel substrate. The microstructure and microhardness of the coating have been analyzed. On the base of orthogonal comparison tests,influences of many factors on the cracking sensibility of plasma metallurgy coating have also been studied. The results indicate that substrate and its surface condition, processing parameters and components of plasma metallurgy coating have great effects on cracking sensibility of plasma metallurgy coating. Through changing these factors, it is possible to reduce cracks and promote the applications of this technology.Key Words: plasma surface metallurgy, microstructure, microhardness, cracking sensibility

  10. Study on Fe-Based Coating Produced by Plasma Surface Metallurgy

    Institute of Scientific and Technical Information of China (English)

    LIHui-qi; LIUBang-wu; LIHui-dong; ZHANGLi-min; LIMin; SUNYu-zong

    2004-01-01

    In the paper, plasma surface metallurgy was performed using Fe-based powder on steel substrate. The microstructure and microhardness of the coating have been analyzed. On the base of orthogonal comparison tests, influences of many factors on the cracking sensibility of plasma metallurgy coating have also been studied. The results indicate that substrate and its surface condition, processing parameters and components of plasma metallurgy coating have great effects on cracking sensibility of plasma metallurgy coating. Through changing these factors, it is possible to reduce cracks and promote the applications of this technology.

  11. Investigation of coatings of austenitic steels produced by supersonic laser deposition

    Science.gov (United States)

    Gorunov, A. I.; Gilmutdinov, A. Kh.

    2017-02-01

    The structure and properties of stainless austenitic steel coatings obtained by the supersonic laser deposition are studied in the paper. Implantation of the powder particles into the substrate surface and simultaneous plastic deformation at partial melting improved the mechanical properties of the coatings - tensile strength limit was 650 MPa and adhesion strength was 105 MPa. It was shown that insufficient laser power leads to disruption of the deposition process stability and coating cracking. Surface temperature increase caused by laser heating above 1300 °C resulted in coating melting. The X-ray analysis showed that radiation intensifies the cold spray process and does not cause changes in the austenitic base structure.

  12. The erosion performance of particle reinforced metal matrix composite coatings produced by co-deposition cold gas dynamic spraying

    Science.gov (United States)

    Peat, Tom; Galloway, Alexander; Toumpis, Athanasios; McNutt, Philip; Iqbal, Naveed

    2017-02-01

    This work reports on the erosion performance of three particle reinforced metal matrix composite coatings, co-deposited with an aluminium binder via cold-gas dynamic spraying. The deposition of ceramic particles is difficult to achieve with typical cold spray techniques due to the absence of particle deformation. This issue has been overcome in the present study by simultaneously spraying the reinforcing particles with a ductile metallic binder which has led to an increased level of ceramic/cermet particles deposited on the substrate with thick (>400 μm) coatings produced. The aim of this investigation was to evaluate the erosion performance of the co-deposited coatings within a slurry environment. The study also incorporated standard metallographic characterisation techniques to evaluate the distribution of reinforcing particles within the aluminium matrix. All coatings exhibited poorer erosion performance than the uncoated material, both in terms of volume loss and mass loss. The Al2O3 reinforced coating sustained the greatest amount of damage following exposure to the slurry and recorded the greatest volume loss (approx. 2.8 mm3) out of all of the examined coatings. Despite the poor erosion performance, the WC-CoCr reinforced coating demonstrated a considerable hardness increase over the as-received AA5083 (approx. 400%) and also exhibited the smallest free space length between adjacent particles. The findings of this study reveal that the removal of the AA5083 matrix by the impinging silicon carbide particles acts as the primary wear mechanism leading to the degradation of the coating. Analysis of the wear scar has demonstrated that the damage to the soft matrix alloy takes the form of ploughing and scoring which subsequently exposes carbide/oxide particles to the impinging slurry.

  13. Method of producing carbon coated nano- and micron-scale particles

    Science.gov (United States)

    Perry, W. Lee; Weigle, John C; Phillips, Jonathan

    2013-12-17

    A method of making carbon-coated nano- or micron-scale particles comprising entraining particles in an aerosol gas, providing a carbon-containing gas, providing a plasma gas, mixing the aerosol gas, the carbon-containing gas, and the plasma gas proximate a torch, bombarding the mixed gases with microwaves, and collecting resulting carbon-coated nano- or micron-scale particles.

  14. ELECTRICAL FURNACE FOR PRODUCING CARBIDE COATINGS USING THE THERMOREACTIVE DEPOSITION/DIFFUSION TECHNIQUE

    Directory of Open Access Journals (Sweden)

    FABIO CASTILLEJO

    2011-01-01

    the presence of VC and NbC, and as MEB results clearly show, the formation of regular thickness coatings. The results obtained allow for assessing that the designed and built furnace fulfills the requirements of the TRD technique for obtaining different types of hard coatings.

  15. Multilayer CVD Diamond Coatings in the Machining of an Al6061-15 Vol % Al2O3 Composite

    Directory of Open Access Journals (Sweden)

    Mohammadmehdi Shabani

    2017-10-01

    Full Text Available Ceramic cutting inserts coated with ten-fold alternating micro- and nanocrystalline diamond (MCD/NCD layers grown by hot filament chemical vapor deposition (CVD were tested in the machining of an Al based metallic matrix composite (MMC containing 15 vol % Al2O3 particles. Inserts with total coating thicknesses of approximately 12 µm and 24 µm were produced and used in turning: cutting speed (v of 250 to 1000 m·min−1; depth of cut (DOC from 0.5 to 3 mm and feed (f between 0.1 and 0.4 mm·rev−1. The main cutting force increases linearly with DOC (ca. 294 N per mm and with feed (ca. 640 N per mm·rev−1. The thicker coatings work within the following limits: DOC up to 1.5 mm and maximum speeds of 750 m·min−1 for feeds up to 0.4 mm·rev−1. Flank wear is predominant but crater wear is also observed due to the negative tool normal rake. Layer-by-layer wear of the tool rake, and not total delamination from the substrate, evidenced one of the advantages of using a multilayer design. The MCD/NCD multilayer diamond coated indexable inserts have longer tool life than most CVD diamond systems and behave as well as most polycrystalline diamond (PCD tools.

  16. X-ray residual stress measurement of laminated coating layers produced by plasma spraying

    Energy Technology Data Exchange (ETDEWEB)

    Nishida, Masayuki (Faculty of Engineering, Tokushima Univ. (Japan)); Hanabusa, Takao (Faculty of Engineering, Tokushima Univ. (Japan)); Fujiwara, Haruo (Faculty of Engineering, Tokushima Univ. (Japan))

    1993-12-03

    The present paper describes residual stress in laminated layers deposited by thermal spraying on a low carbon steel substrate. Laminated layers were made of Al[sub 2]O[sub 3]-NiCr or Al[sub 2]O[sub 3]-NiAl with various combinations of mixing ratios. X-Ray diffraction was used to measure residual stress in the outermost surface layer. The results of finite-element method (FEM) thermal stress analysis were compared with the experimental results of X-ray measurements. From the X-ray stress measurements, tensile residual stress (100-300 MPa) was measured in the as-coated surface layers of all specimens. The effect of annealing on residual stress variation was also examined. In the case of the Al[sub 2]O[sub 3] (100%) layer of the Al[sub 2]O[sub 3]-NiCr system, residual stress of surface layers was not greatly affected by the method of lamination and did not change significantly upon annealing. In contrast, in the layer with mixed Al[sub 2]O[sub 3] and NiAl, residual stress in the as-coated layer was influenced by the mixing ratio of Al[sub 2]O[sub 3] and NiAl. Furthermore, residual stresses were gradually reduced in both the Al[sub 2]O[sub 3] and Ni phase following annealing. FEM calculation revealed that large compressive residual stress (about -2 GPa) was produced in the 100% Al[sub 2]O[sub 3] layer after a full annealing treatment. The value of residual stress depends on the difference between the thermal expansion coefficients of the laminated layers and the substrate. This result was exactly opposite to the experimental results for the fully annealed Al[sub 2]O[sub 3]-NiCr system. However, residual stresses in the mixed layer (Al[sub 2]O[sub 3]-NiAl) depended on the mixing ration of Al[sub 2]O[sub 3] and NiAl. This agrees qualitatively with the experimental results. (orig.)

  17. Automated coating procedures to produce poly(ethylene glycol) brushes in fused-silica capillaries

    DEFF Research Database (Denmark)

    Poulsen, Nicklas N.; Østergaard, Jesper; Petersen, Nickolaj J.

    2017-01-01

    . Flexible and reliable approaches for preventing unwanted protein adsorption in separation science are thus in high demand. We therefore present new coating approaches based on an automated in-capillary surface initiated atom transfer radical polymerization process (covalent coating) as well...... as by electrostatically adsorbing a pre-synthesized polymer leading to functionalized molecular brushes. The electroosmotic flow was measured following each step of the covalent coating procedure providing a detailed characterization and quality control. Both approaches resulted in good fouling resistance against...... the four model proteins cytochrome c, myoglobin, ovalbumin and human serum albumin in the pH range 3.4-8.4. Further, even samples containing 10% v/v plasma derived from human blood did not show signs of adsorbing to the coated capillaries. The covalent as well as the electrostatically adsorbed coating were...

  18. Microstructure Characterization of WCCo-Mo Based Coatings Produced Using High Velocity Oxygen Fuel

    Directory of Open Access Journals (Sweden)

    Serkan Islak

    2015-12-01

    Full Text Available The present study has been carried out in order to investigate the microstructural properties of WCCo-Mo composite coatings deposited onto a SAE 4140 steel substrate by high velocity oxygen fuel (HVOF thermal spray. For this purpose, the Mo quantity added to the WCCo was changed as 10, 20, 30 and 40 wt. % percents. The coatings are compared in terms of their phase composition, microstructure and hardness. Phase compound and microstructure of coating layers were examined using X-ray diffractometer (XRD and scanning electron microscope (SEM. XRD results showed that WCCo-Mo composite coatings were mainly composed of WC, W2C, Co3W3C, Mo2C, MoO2, Mo and Co phases. The average hardness of the coatings increased with increasing Mo content.

  19. Microstructures and Composition of Ceramic Coatings on Aluminum Produced by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Microstructures and phase composition of the ceramic coatings formed on pure aluminum by heteropolar pulsed current ceramic synthesizing system for different periods were investigated by X-ray diffraction (XRD) and scanning electronic microscopy (SEM). Results show that the amount of the discharge channels in the ceramic coating sminish while the aperture largen in the micro-arc oxidation process, and the surface of the ceramic coatingmelted and solidified in the process.XRD studies of ceramic coatings deposited for different time show that these coatings consist mainly of α-Al2 O3, γ-Al2 O3 , θ-Al2 O3 and a little amorphous phase, and phase composition of compact and porous ceramic coatings don' t have much difference but have a little change of the content of α-Al2 O3 and amorphous phase.

  20. COMPARISON OF THERMAL SHOCK BEHAVIOR OF 7YSZ, 15YSZ AND SYSZ THERMAL BARRIER COATINGS PRODUCED BY APS METHOD

    Directory of Open Access Journals (Sweden)

    H. Jamali

    2016-07-01

    Full Text Available Nanostructured scandia, yttria doped zirconia (SYSZ, 7wt. % yttria stabilized zirconia (7YSZ and 15YSZ thermal barrier coatings (TBCs were produced by plasma spraying on nickel-based superalloy substrates with NiCrAlY as the bond coat. The thermal shock behavior of the three as-sprayed TBCs at 1000 °C was investigated. The results indicated that the thermal cycling lifetime of SYSZ and 7YSZ TBCs was longer than the 15YSZ TBCs due to the lower thermal mismatch stress between the ceramic layer and the metallic layer at high temperature and higher amount of tetragonal phase.

  1. Magnesium substituted hydroxyapatite formation on (Ti,Mg)N coatings produced by cathodic arc PVD technique

    Energy Technology Data Exchange (ETDEWEB)

    Onder, Sakip [Department of Metallurgical and Materials Engineering, Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Molecular Biology-Genetics and Biotechnology Program (MOBGAM), Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Kok, Fatma Nese [Molecular Biology-Genetics and Biotechnology Program (MOBGAM), Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Department of Molecular Biology and Genetics, Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Kazmanli, Kursat, E-mail: kursat@itu.edu.tr [Department of Metallurgical and Materials Engineering, Istanbul Technical University, 34469, Maslak, Istanbul (Turkey); Urgen, Mustafa [Department of Metallurgical and Materials Engineering, Istanbul Technical University, 34469, Maslak, Istanbul (Turkey)

    2013-10-15

    In this study, formation of magnesium substituted hydroxyapatite (Ca{sub 10−x}Mg{sub x}(PO{sub 4}){sub 6}(OH){sub 2}) on (Ti,Mg)N and TiN coating surfaces were investigated. The (Ti{sub 1−x},Mg{sub x})N (x = 0.064) coatings were deposited on titanium substrates by using cathodic arc physical vapor deposition technique. TiN coated grade 2 titanium substrates were used as reference to understand the role of magnesium on hydroxyapatite (HA) formation. The HA formation experiments was carried out in simulated body fluids (SBF) with three different concentrations (1X SBF, 5X SBF and 5X SBF without magnesium ions) at 37 °C. The coatings and hydroxyapatite films formed were characterized by scanning electron microscope (SEM), X-ray diffraction (XRD) and FTIR Spectroscopy techniques. The energy dispersive X-ray spectroscopy (EDS) analyses and XRD investigations of the coatings indicated that magnesium was incorporated in the TiN structure rather than forming a separate phase. The comparison between the TiN and (Ti, Mg)N coatings showed that the presence of magnesium in TiN structure facilitated magnesium substituted HA formation on the surface. The (Ti,Mg)N coatings can potentially be used to accelerate the HA formation in vivo conditions without any prior hydroxyapatite coating procedure. - Highlights: • Mg incorporated in (Ti,Mg)N coating structure and did not form a separate phase • Mg dissolution in SBF solution facilitated Mg-substituted hydroxyapatite formation • (Ti,Mg)N acted as Mg-source for Mg-substituted hydroxyapatite formation in SBF.

  2. Structure and properties of protective coatings produced by vacuum arc deposition

    Energy Technology Data Exchange (ETDEWEB)

    Leontiev, S.A. [Leningradsky Metallitchesky Zavod, St. Petersburg (Russian Federation); Kuznetsov, V.G. [Machine Research Problems Institute, Russian Academy of Sciences V.O., Bolshoy pr. 61, 199178 St. Petersburg (Russian Federation); Rybnikov, A.I. [Polzunov Central Boiler and Turbine Institute (NPO TsKTI), Polytechnicheskaya 24, 194021 St. Petersburg (Russian Federation); Burov, I.V. [Machine Research Problems Institute, Russian Academy of Sciences V.O., Bolshoy pr. 61, 199178 St. Petersburg (Russian Federation)

    1995-11-01

    CoCrAlY, NiCrWTi and CoCrAlY/ZrO{sub 2}+8wt.%Y{sub 2}O{sub 3} coatings were deposited by vacuum arc evaporation. Coatings were deposited onto specimens for metallographic analysis, corrosion resistance testing, thermal fatigue testing, high-frequency fatigue and onto gas turbine blades. It has been shown by testing that the developed procedures ensure gas turbine blade coatings of high quality comparable with those manufactured by electron beam procedures. (orig.)

  3. Characterization of nanostructured Ti-B-(N) coatings produced by direct current magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Cartes, C. [Instituto de Ciencia de Materiales de Sevilla (CSIC-Univ. Sevilla), Avda. Americo Vespucio 49, 41092 Sevilla (Spain)]. E-mail: clopez@icmse.csic.es; Martinez-Martinez, D. [Instituto de Ciencia de Materiales de Sevilla (CSIC-Univ. Sevilla), Avda. Americo Vespucio 49, 41092 Sevilla (Spain); Sanchez-Lopez, J.C. [Instituto de Ciencia de Materiales de Sevilla (CSIC-Univ. Sevilla), Avda. Americo Vespucio 49, 41092 Sevilla (Spain); Fernandez, A. [Instituto de Ciencia de Materiales de Sevilla (CSIC-Univ. Sevilla), Avda. Americo Vespucio 49, 41092 Sevilla (Spain); Garcia-Luis, A. [Fundacion INASMET, Mikeletegi Pasealekua 2, 20009 Donostia-San Sebastian (Spain); Brizuela, M. [Fundacion INASMET, Mikeletegi Pasealekua 2, 20009 Donostia-San Sebastian (Spain); Onate, J.I. [Fundacion INASMET, Mikeletegi Pasealekua 2, 20009 Donostia-San Sebastian (Spain)

    2007-02-26

    A series of Ti-B-(N) coatings prepared by dc magnetron sputtering using TiB{sub 2} targets in Ar/N{sub 2} gas mixtures has been chemically and structurally characterized by transmission electron microscopy, X-ray diffraction, electron energy-loss spectroscopy, and X-ray photoelectron spectroscopy. The influence of synthesis parameters such as applied heating power and nitrogen flow on the structure and chemical composition of the coatings has been studied. Independently of the experimental conditions employed during the synthesis, hexagonal TiB{sub 2} is the main crystalline phase present in the coatings. The use of N{sub 2} leads to the formation of an amorphous mixture of BN/TiN phases, as well as a diminution of the TiB{sub 2} crystalline phase. The influence of the composition and structure of the coatings on their hardness is also discussed.

  4. Investigation of Ni-Cr-Si-Fe-B coatings produced by the electron beam cladding technique

    Science.gov (United States)

    Zimogliadova, T. A.; Drobyaz, E. A.; Golkovskii, M. G.; Bataev, V. A.; Durakov, V. G.; Cherkasova, N. Yu

    2016-11-01

    This paper presents the results of structural investigations and results of tribological and microhardness tests of the coating obtained by electron beam cladding of a Ni-Cr-Si-Fe-B self-fluxing alloy on low-carbon steel. After electron beam treatment high-quality dense layer with a thickness of 1.2-1.8 mm was obtained. The structure of the coating consisted of dendrite crystals based on y-Ni-solid solution and eutectic with complex composition. Microhardness of the coating achieves 370 HV. Wear-resistance of the coating obtained by electron-beam cladding technique was 1.6-fold higher than that of low-carbon carburized steel.

  5. Effect of Boron on Microstructure and Microhardness Properties of Mo-Si-B Based Coatings Produced Via TIG Process

    Directory of Open Access Journals (Sweden)

    Islak S.

    2016-09-01

    Full Text Available In this study, Mo-Si-B based coatings were produced using tungsten inert gas (TIG process on the medium carbon steel because the physical, chemical, and mechanical properties of these alloys are particularly favourable for high-temperature structural applications. It is aimed to investigate of microstructure and microhardness properties of Mo-Si-B based coatings. Optical microscopy (OM, X-ray diffraction (XRD and scanning electron microscopy (SEM were used to characterize the microstructures of Mo-Si-B based coatings. The XRD results showed that microstructure of Mo–Si–B coating consists of α-Mo, α-Fe, Mo2B, Mo3Si and Mo5SiB2 phases. It was reported that the grains in the microstructure were finer with increasing amounts of boron which caused to occur phase precipitations in the grain boundary. Besides, the average microhardness of coatings changed between 735 HV0.3 and 1140 HV0.3 depending on boron content.

  6. Oxidation performance of Fe-Al/WC composite coatings produced by high velocity arc spraying

    Institute of Scientific and Technical Information of China (English)

    MENG Fan-jun; XU Bin-shi; ZHU Sheng; MA Shi-ning; ZHANG wei

    2005-01-01

    Fe-Al intermetallics with remarkable high-temperature intensity and excellent erosion, high-temperature oxidation and sulfuration resistance are potential low cost high-temperature structural materials. But the room tem perature brittleness induces shape difficult and limits its industrial application. The Fe-Al intermetallic coatings were prepared by high velocity arc spraying technology with cored wire on 20G steel, which will not only obviate the problems faced in fabrication of these alloys into useful shapes, but also allow the effective use of their outstanding high-temperature performance. The Fe-Al/WC intermetallic composite coatings were prepared by high velocity arc spraying technology on 20G steel and the oxidation performance of Fe-Al/WC composite coatings was studied by means of thermogrativmetic analyzer at 450, 650 and 800 ℃. The results demonstrate that the kinetics curve of oxidation at three temperatures approximately follows the logarithmic law. The composition of the oxidized coating is mainly composed of Al2 O3, Fe2 O3, Fe3 O4 and FeO. These phases distribute unevenly. The protective Al2 O3 film firstly forms and preserves the coatings from further oxidation.

  7. Sol-gel coatings: An alternative route for producing planar optical waveguides

    Energy Technology Data Exchange (ETDEWEB)

    Rey-Garcia, F.; Gomez-Reino, C. [Unidad Asociada de Optica and Microoptica GRIN (CSIC-ICMA), Departamento de Fisica Aplicada, Escola Universitaria de Optica e Optometria, Universidade de Santiago de Compostela, Campus Sur s/n, E-15782 Santiago de Compostela (Spain); Flores-Arias, M.T., E-mail: maite.flores@usc.es [Unidad Asociada de Optica and Microoptica GRIN (CSIC-ICMA), Departamento de Fisica Aplicada, Escola Universitaria de Optica e Optometria, Universidade de Santiago de Compostela, Campus Sur s/n, E-15782 Santiago de Compostela (Spain); De La Fuente, G.F., E-mail: xerman@unizar.es [Instituto de Ciencia de Materiales de Aragon (CSIC-Universidad de Zaragoza), Maria de Luna 3, E-50018 Zaragoza (Spain); Duran, A. [Instituto de Ceramica y Vidrio (CSIC), Kelsen 5, E-28049, Madrid (Spain); Castro, Y., E-mail: castro@icv.csic.es [Instituto de Ceramica y Vidrio (CSIC), Kelsen 5, E-28049, Madrid (Spain)

    2011-09-01

    Inorganic and hybrid planar waveguides with different compositions (silica-titania, methacrylate-silica-cerium oxide, zirconia-cerium oxide and silica-zirconia) have been obtained by sol-gel synthesis followed by dip-coating. Soda-lime glass slides and conventional commercial window glass were used as substrates. The thickness and refractive index of the coatings were determined by profilometry and Spectroscopic Ellipsometry. Waveguide efficiency was measured at ca. 70.8% with a He-Ne laser beam, coupled with an optical microscope objective into and out of the waveguiding layer via a double prism configuration. Thicknesses between 150 and 2000 nm, along with refractive index values ranging between 1.45 and {approx} 1.99 ({lambda} = 633 nm) were obtained depending on the sol composition and the dip-coating conditions. This wide range of values allows designing multilayered guides that can be used in a variety of applications.

  8. Microanalyses of the hydroxyl—poly—calcium sodium phosphate coatings produced by ion beam assisted deposition

    Institute of Scientific and Technical Information of China (English)

    LIUZhong-Yang; WANGChang-Xing; 等

    2002-01-01

    Thin calcium phosphate catings on titanium alloy substrates were prepared by Ar+ ion beam assisted deposition(IBAD) from hydroxyl-poly-calcium sodium phosphate(HPPA) target.The coatings were analyzed by XRD,FTIR,XPS,These analyses revealed that the as-deposited films were amorphous or no apparent crystallinity.No distinct absorption band of the hydroxyl group was observed in FTIR spectra of the coatings but new absorption bands were presented for CO3-2,The calcium to phosphorous ratio of these catings in different IBAD conditions varied from 0.46 to 3.36.

  9. Low porosity and fine coatings produced by a new type nozzle of high velocity arc spray gun

    Institute of Scientific and Technical Information of China (English)

    Wang Ruijun; Zhang Tianjian; Xu Lin; Huang Xiaoou

    2006-01-01

    The new designed high-velocity arc spray gun with three different nozzles is developed to match the DZ400 arc spray system, which can produce the coatings with the structure of superfine and low porosity.This system can be used to spray three normal wires such as 4Cr13, FeCrAl and 7Cr13 (flux cored wires).Using the scanning electron microscope (SEM) to analyze shape and particles size that sprayed by the nozzles with different parameters, as well as with the S-3500N SEM and the energy spectrum analytic ( ESA ) instrument to identify the content of the oxides, porosity and thickness of the coatings, we get the result that the porosity in the coatings of solid wire is less than 3%, of the flux-cored wires is less than 5%, and the distribution of the coatings sprayed by the nozzle with secondary supplementary airflow is typically shown in the form of highdensity lamellarsplat structure and the average lamellar thickness is around 5 μm.

  10. Microstructure characteristics of ZrO2 coating produced by atmospheric pressure chemical vapor deposition.

    Science.gov (United States)

    Sun, Wei; Xiong, Xiang; Li, Xiaobin

    2011-09-01

    To settle the problem of low growth rate when prepare ZrO2 thermal barrier coating by Metalorganic CVD (MOCVD), a simple method was employed-atmospheric pressure CVD (APCVD). The paper firstly thermodynamic calculated the effect of O/Zr ratio and temperature on phase formation at various H/C ratios for ZrCl4-CO2-H2-Ar system. With temperature increment, the solid phase changes from C+ monoclinic ZrO2 to Monoclinic ZrO2 then to tetragonal ZrO2. With the increase of H/C ratio, the phase zone of C+ monoclinic ZrO2 expands. XRD and Raman spectrum were employed to measure phase structure of ZrO2 coating at different temperature. At 1300 degrees C, the coating contains a small amount tetragonal ZrO2 phase besides monoclinic phase; at 1100 degrees C, the coating is composed of monoclinic ZrO2 phase and a little C. The surface SEM images show the small grains evolve to polycrystals which have clear crystal form when raising temperature. The cross-section images show that dense ZrO2 column crystals arrange normal to the substrate.

  11. Thick metallic coatings produced by coaxial and side laser cladding : Processing and properties

    NARCIS (Netherlands)

    Ocelík, V.; De Hosson, J.T.M.

    2010-01-01

    Cobalt and iron-based, defect-free coatings with thicknesses from 1 to 3.3. mm were created by a laser cladding process on different steel substrates. Extensive laser cladding experiments with a gradual change of laser power were used to study relations between main processing parameters and geometr

  12. Kinetics of niobium carbide coating produced on AISI 1040 steel by thermo-reactive deposition technique

    Energy Technology Data Exchange (ETDEWEB)

    Sen, Ugur

    2004-07-15

    There are a lot of technologically interesting characteristics of niobium carbide coating deposited by pack method which is the production of hard, wear-resistant, oxidation and corrosion resistant coating layer on the steel substrates. In the present study, the growth kinetics of niobium carbide layer deposited by thermo-reactive diffusion techniques in a solid medium on steel samples was reported. Niobium carbide coating treatment was performed on AISI 1040 steels in the powder mixture consisting of ferro-niobium, ammonium chloride and alumina at 1073, 1173 and 1273 K for 1-4 h. The presence of NbC and Nb{sub 2}C phases formed on the surface of the steel substrates was confirmed by optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction analyses. Niobium carbide layer thickness ranges from 3.42{+-}0.52 to 11.78{+-}2.29 {mu}m depending upon the treatment time and temperature. Layer growth kinetics was analyzed by measuring the depth of niobium carbide layer as a function of time and temperature. The kinetics of niobium carbide coating by pack method shows a parabolic relationship between carbide layer thickness and treatment time, and the activation energy for the process is estimated to be 91.257 kJ mol{sup -1}. Moreover, an attempt was made to investigate the possibility of predicting the contour diagram of niobium carbide layer variation and to establish some empirical relationships between process parameters and niobium carbide layer thickness.

  13. Some preliminary evaluations of black coating on aluminium AA2219 alloy produced by plasma electrolytic oxidation (PEO) process for space applications

    Science.gov (United States)

    Shrestha, S.; Merstallinger, A.; Sickert, D.; Dunn, B. D.

    2003-09-01

    This paper describes the results of a study of a black coating produced on aluminium AA2219 alloy using a process that involves creation of a hard ceramic oxide layer on the surface of the alloy by plasma electrolytic oxidation (PEO) known as the 'KERONITE®' process. Coating microstructure has been examined and the coating characteristics such as porosity, hardness, adhesion and phase composition were measured. The thermo-optical properties such as solar absorptance 'as' and normal infrared emittance 'en-IR' of the coating were measured in the 'as-prepared' condition and after environmental exposures to humidity, thermal cycling and UV-radiation in vacuum and to thermal shock. Comparison was made with alternative coatings produced using standard black anodising processes. The study also looked at the cold welding and friction behaviours of the coated alloy in vacuum and in an ambient laboratory environment. Standard spacecraft materials tests were conducted on the coated disc against an AISI 52100 steel ball and also against a coated pin using a pin-on-disc apparatus. Parameters such as friction coefficient and wear depth were measured and the cold welding behaviours were investigated. Test results were compared with the data generated for NiCr plated and anodised coatings. Corrosion performance was assessed using a salt spray exposure test and using an accelerated electrochemical test method. In addition, the study looked at the effect of post coating sealing with a sol-gel solution.

  14. Cutting performance and wear mechanisms of PVD coated carbide tools during dry drilling of newly produced ADI

    Science.gov (United States)

    Meena, Anil; El Mansori, Mohamed

    2016-10-01

    The austempered ductile iron (ADI) material is widely used for automotive and structural applications. However, it is considered a difficult to machine material due to its strain hardening behavior and low thermal conductivity characteristics; thus delivering higher mechanical and thermal loads at the tool-chip interface, which significantly affects the tool wear and surface quality. The paper thus overviews the cutting performance and wear behavior of different cutting tools during dry drilling of newly produced ADI material. Cutting performance was evaluated in terms of specific cutting energy, workpiece surface integrity and tool wear behavior. Tool wear behavior shows crater wear mode and workpiece adhesion. The surface alteration at the machined subsurface was confirmed from the hardness variation. Multilayer (Ti,Al,Cr)N coated tool shows improved cutting performance and wear behavior due to its enhanced tribological adaptability as compared to another PVD coating leading to the reduction in specific cutting energy by 25%.

  15. The kinetics, current efficiency, and power consumption of electrochemical dye decolorization by BD-NCD film electrode

    Science.gov (United States)

    Nurhayati, Ervin; Juang, Yaju; Huang, Chihpin

    2017-06-01

    Diamond film electrode has been known as a material with very wide potential window for water electrolysis which leads to its applicability in numerous electrochemical processes. Its capability to produce hydroxyl radicals, a very strong oxidants, prompts its popular application in wastewater treatment. Batch and batch recirculation reactor were applied to perform bulk electrolysis experiments to investigate the kinetics of dye decolorization under different operation conditions, such as pH, active species, and current density. Furthermore, COD degradation data from batch recirculation reactor operation was used as the basis for the calculation of current efficiency and power consumption in the decolorization process. The kinetics of decolorization process using boron-doped nanocrystalline diamond (BD-NCD) film electrode revealed that acidic condition is favored for the dye degradation, and the presence of chloride ion in the solution was found to be more advantageous than sulfate active species, as evidenced by the higher reaction rate constants. Applying different current density of 10, 20 and 30 mA cm-2, it was found that the higher the current density the faster the decolorization rate. General current efficiency achieved after nearly total decolorization and 80% COD removal in batch recirculation reactor was around 74%, with specific power consumption of 4.4 kWh m-3 (in terms of volume of solution treated) or 145 kWh kg-1(in terms of kg COD treated).

  16. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, Joseph C.; Wong, Frank M. G.; Haslam, Jeffery J.; Ji, Xiaoyan (Jane); Day, Sumner D.; Blue, Craig A.; Rivard, John D. K.; Aprigliano, Louis F.; Kohler, Leslie K.; Bayles, Robert; Lemieux, Edward J.; Yang, Nancy; Perepezko, John H.; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J.

    2013-07-09

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  17. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, Joseph C; Wong, Frank M.G.; Haslam, Jeffery J; Ji, Xiaoyan; Day, Sumner D; Blue, Craig A; Rivard, John D.K.; Aprigliano, Louis F; Kohler, Leslie K; Bayles, Robert; Lemieux, Edward J; Yang, Nancy; Perepezko, John H; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J

    2013-09-03

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  18. Lubricated sliding wear behaviour of Ni-P-W multilayered alloy coatings produced by pulse plating

    DEFF Research Database (Denmark)

    Panagopoulos, C. N.; Papachristos, V. D.; Christoffersen, Lasse

    2000-01-01

    content. The wavelengths studied were 6, 200 and 2000 nm and the total thickness of the coatings was 25 mu m approximately. Using a range of normal loads between 2 and 110 N and a range of sliding speeds between 14 and 90 cm/s, the Stribeck curve of the system was constructed. indicating the various...... lubrication regimes. The wear mechanisms in each lubrication regime were studied and in mixed lubrication regime, the effect of normal load and sliding speed on wear volume and friction coefficient was also studied. (C) 2000 Elsevier Science S.A. All rights reserved....

  19. SiC-Si[sub 3]N[sub 4] composite coatings produced by plasma-enhanced chemical vapour deposition

    Energy Technology Data Exchange (ETDEWEB)

    Gerretsen, J. (Centre for Technical Ceramics, Netherlands Organization for Applied Scientific Research, Eindhoven (Netherlands)); Kirchner, G. (Centre for Technical Ceramics, Netherlands Organization for Applied Scientific Research, Eindhoven (Netherlands)); Kelly, T. (Irish Science and Technology Agency, Dublin (Ireland)); Mernagh, V. (Irish Science and Technology Agency, Dublin (Ireland)); Koekoek, R. (Tempress, Hoogeveen (Netherlands)); McDonnell, L. (Tekscan Ltd., Cork (Ireland))

    1993-10-08

    Silicon carbonitride coatings have been produced by plasma-enhanced chemical vapour deposition (CVD) on AISI 440C steel in a hot-wall reactor at 250 C from a mixture of SiH[sub 4], N[sub 2]-NH[sub 3] and C[sub 2]H[sub 4], and analysed by electron probe microanalysis and Rutherford backscattering spectroscopy-elastic recoil detection. Coatings with different ratios of silicon carbide to silicon nitride and silicon suband superstoichiometries have been deposited. Stoichiometric coatings show a maximum in their mechanical properties. Depending on the SiC-to-Si[sub 3]N[sub 4] ratio, the Knoop hardness values vary between 1500 and 2800 HK[sub 0.025]. Internal stress is low at a level of 100-300 MPa. The pinhole density is less than 2 cm[sup -2]. The fracture toughness as determined from indention tests is 4 MPa m[sup 1/2]. Linear polarization testing results show excellent protection of the substrate material against chemically aggressive media as compared with conventional CVD. (orig.)

  20. Soft-x-ray imaging from an ultrashort-pulse laser-produced plasma using a multilayer coated optic

    Science.gov (United States)

    Norby, J. R.; van Woerkom, L. D.

    1996-02-01

    Measurements are presented of soft-x-ray images from a plasma produced by a high-intensity ultrashort-pulse laser. For the intensity range of 1015-1016 W / cm2 the soft-x-ray source appears to follow the spatial profile of the driving laser. A curved multilayer coated optic is used to collect 13.5-nm light and form a magnified image of the plasma. Knife-edge scans have been performed in the image plane and show a geometrically limited spot size of 280 mu m.

  1. Analyzing the performance of diamond-coated micro end mills.

    Energy Technology Data Exchange (ETDEWEB)

    Torres, C. D.; Heaney, P. J.; Sumant, A. V.; Hamilton, M. A.; Carpick, R. W.; Pfefferkorn, F. E.; Univ. of Wisconsin at Madison; Univ. of Pennsylvania

    2009-06-01

    A method is presented to improve the tool life and cutting performance of 300 {micro}m diameter tungsten carbide (WC) micro end mills by applying thin (<300 nm) fine-grained diamond (FGD) and nanocrystalline diamond (NCD) coatings using the hot-filament chemical vapor deposition (HF-CVD) process. The performance of the diamond-coated tools has been evaluated by comparing their performance in dry slot milling of 6061-T6 aluminum against uncoated WC micro end mills. Tool wear, coating integrity, and chip morphology were characterized using SEM and white light interferometry. The initial test results show a dramatic improvement in the tool integrity (i.e., corners not breaking off), a lower wear rate, no observable adhesion of aluminum to the diamond-coated tool, and a significant reduction in the cutting forces (>50%). Reduction of the cutting forces is attributed to the low friction and adhesion of the diamond coating. However, approximately 80% of the tools coated with the larger FGD coatings failed during testing due to delamination. Additional machining benefits were attained for the NCD films, which was obtained by using a higher nucleation density seeding process for diamond growth. This process allowed for thinner, smaller grained diamond coatings to be deposited on the micro end mills, and enabled continued operation of the tool even after the integrity of the diamond coating had been compromised. As opposed to the FGD-coated end mills, only 40% of the NCD-tools experienced delamination issues.

  2. Single Layer Broadband Anti-Reflective Coatings for Plastic Substrates Produced by Full Wafer and Roll-to-Roll Step-and-Flash Nano-Imprint Lithography

    Directory of Open Access Journals (Sweden)

    Pascal Buskens

    2013-08-01

    Full Text Available Anti-reflective coatings (ARCs are used to lower the reflection of light on the surface of a substrate. Here, we demonstrate that the two main drawbacks of moth eye-structured ARCs—i.e., the lack of suitable coating materials and a process for large area, high volume applications—can be largely eliminated, paving the way for cost-efficient and large-scale production of durable moth eye-structured ARCs on polymer substrates. We prepared moth eye coatings on polymethylmethacrylate (PMMA and polycarbonate using wafer-by-wafer step-and-flash nano-imprint lithography (NIL. The reduction in reflection in the visible field achieved with these coatings was 3.5% and 4.0%, respectively. The adhesion of the coating to both substrates was good. The moth eye coating on PMMA demonstrated good performance in three prototypical accelerated ageing tests. The pencil hardness of the moth eye coatings on both substrates was <4B, which is less than required for most applications and needs further optimization. Additionally, we developed a roll-to-roll UV NIL pilot scale process and produced moth eye coatings on polyethylene terephthalate (PET at line speeds up to two meters per minute. The resulting coatings showed a good replication of the moth eye structures and, consequently, a lowering in reflection of the coated PET of 3.0%.

  3. Monte Carlo for the NCD phase of the Sudbury Neutrino Observatory

    Energy Technology Data Exchange (ETDEWEB)

    Beltran, B [Department of Physics, University of Alberta, Edmonton, AB, T6G 2R3 (Canada); Monroe, J [Laboratory for Nuclear Science, Massachusetts Institute of Technology, Cambridge, MA 02139 (United States); Oblath, N S; Robertson, R G H [Center for Experimental Nuclear Physics and Astrophysics, and Department of Physics, University of Washington, Seattle, WA 98195 (United States); Prior, G [Institute for Nuclear and Particle Astrophysics and Nuclear Science Division, Lawrence Berkeley National Laboratory, Berkeley, CA 94720 (United States); Rielage, K [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Tseung, H Wan Chan [Department of Physics, University of Oxford, Denys Wilkinson Building, Keble Road, Oxford OX1 3RH (United Kingdom)], E-mail: nsoblath@u.Washington.edu

    2008-11-01

    In the third phase of the Sudbury Neutrino Observatory (SNO) experiment an array of {sup 3}He proportional counters was added deployed in the heavy-water volume of the SNO detector. This Neutral-Current Detection (NCD) Array detected the neutrons from the neutral-current interaction of {sup 8}B solar neutrinos with deuterium. Before we can determine the neutrino flux we must separate the neutron-capture pulses from pulses due to alpha particles and instrumental backgrounds. We have created a unique, detailed simulation of the current pulses from the proportional counters that includes energy straggling, ion drift, electron diffusion, space charge, and electronics effects. We have conducted extensive studies to determine the accuracy of the simulation. In the solar neutrino analysis the NCD Monte Carlo is used to determine the energy spectrum of the alpha background, as well as the applicable systematic effects. In the near future it will be used to fit the data pulses to separate neutron-capture and alpha pulses. With this pulse-shape analysis method the differences between pulse characteristics can be associated directly with the physical mechanisms of track formation and charge motion in the counter gas.

  4. Bone ingrowth potential of electron beam and selective laser melting produced trabecular-like implant surfaces with and without a biomimetic coating.

    Science.gov (United States)

    Biemond, J E; Hannink, G; Verdonschot, N; Buma, P

    2013-03-01

    The bone ingrowth potential of trabecular-like implant surfaces produced by either selective laser melting (SLM) or electron beam melting (EBM), with or without a biomimetic calciumphosphate coating, was examined in goats. For histological analysis and histomorphometry of bone ingrowth depth and bone implant contact specimens were implanted in the femoral condyle of goats. For mechanical push out tests to analyse mechanical implant fixation specimens were implanted in the iliac crest. The follow up periods were 4 (7 goats) and 15 weeks (7 goats). Both the SLM and EBM produced trabecular-like structures showed a variable bone ingrowth after 4 weeks. After 15 weeks good bone ingrowth was found in both implant types. Irrespective to the follow up period, and the presence of a coating, no histological differences in tissue reaction around SLM and EBM produced specimens was found. Histological no coating was detected at 4 and 15 weeks follow up. At both follow up periods the mechanical push out strength at the bone implant interface was significantly lower for the coated SLM specimens compared to the uncoated SLM specimens. The expected better ingrowth characteristics and mechanical fixation strength induced by the coating were not found. The lower mechanical strength of the coated specimens produced by SLM is a remarkable result, which might be influenced by the gross morphology of the specimens or the coating characteristics, indicating that further research is necessary.

  5. Microstructure and thermal conductivity of Cu/diamond composites with Ti-coated diamond particles produced by gas pressure infiltration

    Energy Technology Data Exchange (ETDEWEB)

    Li, Jianwei; Zhang, Hailong; Zhang, Yang; Che, Zifan; Wang, Xitao, E-mail: xtwang@ustb.edu.cn

    2015-10-25

    As an attractive thermal management material, diamond particles reinforced Cu matrix (Cu/diamond) composites generally exhibit thermal conductivities lower than expected. To exploit the potential of heat conduction, a combination of Ti coating on diamond particles and gas pressure infiltration was used to prepare Cu/diamond(Ti) composites. A high thermal conductivity of 716 W/mK and a low coefficient of thermal expansion of 5.8 ppm/K at 323 K were obtained in the composites. Auger electron spectroscopy (AES) characterization shows that a TiC layer was formed between Cu matrix and diamond reinforcement, which is responsible for the enhancement of thermal conductivity. The results suggest that Ti coating can significantly promote interface bonding between Cu and diamond and gas pressure infiltration is an effective method to produce Cu/diamond composites. - Highlights: • The Cu/diamond(Ti) composites are produced by gas pressure infiltration. • A TiC layer is formed between Cu matrix and diamond reinforcement. • A thermal conductivity of 716 W/mK is obtained for the composites. • A coefficient of thermal expansion of 5.8 ppm/K at 323 K was obtained.

  6. Whole blood treated with riboflavin and ultraviolet light: quality assessment of all blood components produced by the buffy coat method.

    Science.gov (United States)

    Schubert, Peter; Culibrk, Brankica; Karwal, Simrath; Serrano, Katherine; Levin, Elena; Bu, Daniel; Bhakta, Varsha; Sheffield, William P; Goodrich, Raymond P; Devine, Dana V

    2015-04-01

    Pathogen inactivation (PI) technologies are currently licensed for use with platelet (PLT) and plasma components. Treatment of whole blood (WB) would be of benefit to the blood banking community by saving time and costs compared to individual component treatment. However, no paired, pool-and-split study directly assessing the impact of WB PI on the subsequently produced components has yet been reported. In a "pool-and-split" study, WB either was treated with riboflavin and ultraviolet (UV) light or was kept untreated as control. The buffy coat (BC) method produced plasma, PLT, and red blood cell (RBC) components. PLT units arising from the untreated WB study arm were treated with riboflavin and UV light on day of production and compared to PLT concentrates (PCs) produced from the treated WB units. A panel of common in vitro variables for the three types of components was used to monitor quality throughout their respective storage periods. PCs derived from the WB PI treatment were of significantly better quality than treated PLT components for most variables. RBCs produced from the WB treatment deteriorated earlier during storage than untreated units. Plasma components showed a 3% to 44% loss in activity for several clotting factors. Treatment of WB with riboflavin and UV before production of components by the BC method shows a negative impact on all three blood components. PLT units produced from PI-treated WB exhibited less damage compared to PLT component treatment. © 2014 AABB.

  7. Microstructural studies and wear assessments of Ti/TiC surface composite coatings on commercial pure Ti produced by titanium cored wires and TIG process

    Energy Technology Data Exchange (ETDEWEB)

    Monfared, A., E-mail: amirmonfared25@yahoo.com [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Kokabi, A.H.; Asgari, S. [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of)

    2013-01-15

    Tungsten Inert Gas (TIG) process and titanium cored wires filled with micro size TiC particles were employed to produce surface composite coatings on commercial pure Ti substrate for wear resistance improvement. Wire drawing process was utilized to produce several cored wires from titanium strips and titanium carbide powders. Subsequently, these cored wires were melted and coated on commercial pure Ti using TIG process. This procedure was repeated at different current intensities and welding travel speeds. Composite coating tracks were found to be affected by TIG heat input. The microstructural studies using optical and scanning electron microscopy supported by X-ray diffraction showed that the surface composite coatings consisted of {alpha} Prime -Ti, spherical and dendritic TiC particles. Also, greater volume fractions of TiC particles in the coatings were found at lower heat input. A maximum microhardness value of about 1100 HV was measured which is more than 7 times higher than the substrate material. Pin-on-disk wear tests exhibited a better performance of the surface composite coatings than the untreated material which was attributed to the presence of TiC particles in the microstructure. -- Highlights: Black-Right-Pointing-Pointer Ti/TiC composite coatings were produced on the CP-Ti. Black-Right-Pointing-Pointer Titanium cored wire and TIG process were employed for production of the coatings. Black-Right-Pointing-Pointer Decreasing heat input, increased the volume fraction of TiC in the coatings. Black-Right-Pointing-Pointer The maximum microhardness obtained in the lowest heat input. Black-Right-Pointing-Pointer The wear resistance of the coatings improved due to the formation of TiC particles.

  8. NCD Prevention and Control in Latin America and the Caribbean: A Regional Approach to Policy and Program Development.

    Science.gov (United States)

    Hospedales, C James; Barcelo, Alberto; Luciani, Silvana; Legetic, Branka; Ordunez, Pedro; Blanco, Adriana

    2012-03-01

    This article describes efforts from the Pan American Health Organization (PAHO) that have supported progress in country-driven planning and implementing of actions to address noncommunicable diseases (NCD), as well as mechanisms that PAHO has supported for countries in the Americas to share and build on each other's experiences. The Regional Strategy and Plan of Action for NCD, approved by all member states in 2006, is the major frame for this work. The strategy has 4 lines of action: policy and advocacy; surveillance; health promotion and disease prevention; and integrated management of NCD and risk factors. Cross-cutting strategies include resource mobilization, communication, training, and networks and partnerships. The strategy is operationalized through biannual work plans for which countries link and commit to achieving specific objectives. PAHO then provides technical support toward achieving these plans, and countries report progress annually. The CARMEN (Collaborative Action for Risk Factor Prevention and Effective Management of NCD [Conjunto de Acciones para la Reducción y el Manejo de las Enfermedades No transmisibles]) Network provides a major platform for sharing, and the multisector Pan American Forum for Action on NCD has been launched to extend the network to include business and civil society. PAHO also supported civil society capacity building. Almost all member states have made substantial progress in implementing their national chronic disease programs, in most instances reporting exceeding the indicators of the strategic plan related to chronic diseases. From the Caribbean countries, leadership has been provided to achieve the historic UN High-Level Meeting on NCD in September 2011. The region is on track to meet the mortality reduction target set for 2013, though much remains to be done to further increase awareness of and resources for scaling up NCD prevention and control programs, given the huge health and economic burden, increasing costs

  9. Synthesis optimization and characterization of chitosan-coated iron oxide nanoparticles produced for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Unsoy, Gozde, E-mail: gozdeunsoy@hotmail.com [Middle East Technical University, Department of Biotechnology (Turkey); Yalcin, Serap [Middle East Technical University, Department of Biological Sciences (Turkey); Khodadust, Rouhollah [Middle East Technical University, Department of Biotechnology (Turkey); Gunduz, Gungor [Middle East Technical University, Department of Chemical Engineering (Turkey); Gunduz, Ufuk, E-mail: ufukg@metu.edu.tr [Middle East Technical University, Department of Biological Sciences (Turkey)

    2012-11-15

    The chitosan-coated magnetic nanoparticles (CS MNPs) were in situ synthesized by cross-linking method. In this method; during the adsorption of cationic chitosan molecules onto the surface of anionic magnetic nanoparticles (MNPs) with electrostatic interactions, tripolyphosphate (TPP) is added for ionic cross-linking of the chitosan molecules with each other. The characterization of synthesized nanoparticles was performed by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS/ESCA), Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM), dynamic light scattering (DLS), thermal gravimetric analysis (TGA), and vibrating sample magnetometry (VSM) analyses. The XRD and XPS analyses proved that the synthesized iron oxide was magnetite (Fe{sub 3}O{sub 4}). The layer of chitosan on the magnetite surface was confirmed by FTIR. TEM results demonstrated a spherical morphology. In the synthesis, at higher NH{sub 4}OH concentrations, smaller sized nanoparticles were obtained. The average diameters were generally between 2 and 8 nm for CS MNPs in TEM and between 58 and 103 nm in DLS. The average diameters of bare MNPs were found as around 18 nm both in TEM and DLS. TGA results indicated that the chitosan content of CS MNPs were between 15 and 23 % by weight. Bare and CS MNPs were superparamagnetic. These nanoparticles were found non-cytotoxic on cancer cell lines (SiHa, HeLa). The synthesized MNPs have many potential applications in biomedicine including targeted drug delivery, magnetic resonance imaging (MRI), and magnetic hyperthermia.

  10. Physical and chemical characterization of Ag-doped Ti coatings produced by magnetron sputtering of modular targets

    Energy Technology Data Exchange (ETDEWEB)

    Schmitz, Tobias [Department for Functional Materials in Medicine and Dentistry, School of Dentistry, University of Würzburg, Pleicherwall 2, 97070 Würzburg (Germany); Institute of Tissue Engineering and Regenerative Medicine, University Hospital of the Julius-Maximilians University, Röntgenring 11, 97070 Würzburg (Germany); Warmuth, Franziska [Department for Functional Materials in Medicine and Dentistry, School of Dentistry, University of Würzburg, Pleicherwall 2, 97070 Würzburg (Germany); Werner, Ewald; Hertl, Cornelia [Institute of Materials Science and Mechanics of Materials, Technical University of Munich, Boltzmannstrasse 15, 85748 Garching (Germany); Groll, Jürgen; Gbureck, Uwe [Department for Functional Materials in Medicine and Dentistry, School of Dentistry, University of Würzburg, Pleicherwall 2, 97070 Würzburg (Germany); Moseke, Claus, E-mail: claus.moseke@fmz.uni-wuerzburg.de [Department for Functional Materials in Medicine and Dentistry, School of Dentistry, University of Würzburg, Pleicherwall 2, 97070 Würzburg (Germany)

    2014-11-01

    Silver-doped Ti films were produced using a single magnetron sputtering source equipped with a titanium target containing implemented silver modules under variation of bias voltage and substrate temperature. The Ti(Ag) films were characterized regarding their morphology, contact angle, phase composition, silver content and distribution as well as the elution of Ag{sup +} ions into cell media. SEM and AFM pictures showed that substrate heating during film deposition supported the formation of even and dense surface layers with small roughness values, an effect that could even be enforced, when a substrate bias voltage was applied instead. The deposition of both Ti and Ag was confirmed by X-ray diffraction. ICP-MS and EDX showed a clear correlation between the applied sputtering parameters and the silver content of the coatings. Surface-sensitive XPS measurements revealed that higher substrate temperatures led to an accumulation of Ag in the near-surface region, while the application of a bias voltage had the opposite effect. Additional elution measurements using ICP-MS showed that the release kinetics depended on the amount of silver located at the film surface and hence could be tailored by variation of the sputter parameters. - Highlights: • Modular targets were used to deposit Ti(Ag) films. • Ag-content is adjustable by bias voltage, sputtering power and substrate temperature. • Coating parameters significantly change film morphology and roughness. • A critical parameter for Ag release is the fraction of silver on the film surface.

  11. THE EFFECT OF DEPOSITION PARAMETERS ON THE CHEMICAL COMPOSITION AND CORROSION RESISTANCE OF TICXNY COATINGS PRODUCED ON HIGH-SPEED STEEL SUBSTRATES

    Directory of Open Access Journals (Sweden)

    Senna L.F.

    2001-01-01

    Full Text Available TiCxNy coatings deposited on high-speed steel substrates have been used to enhance the tribological properties of cutting tools (hardness, wear resistance, etc. as well as their corrosion resistance in an aggressive environment. These layers are usually produced by plasma deposition techniques (PVD or CVD, and different coating properties can be obtained with each method. In this work, TiCxNy films were deposited on AISI M2 high-speed steel substrates by the reactive magnetron sputtering technique. A series of samples with a variety of reactive gas mixtures (nitrogen and methane, substrate biases, and deposition temperatures was produced. As a result, coatings with different chemical compositions were deposited for each group of deposition parameters. Gas mixture composition and substrate bias directly affected the chemical composition of the coating, while deposition temperature influenced the chemical composition of TiCxNy layers to a very low extent.

  12. The effect of colouring agent on the physical properties of glass ceramic produced from waste glass for antimicrobial coating deposition

    Science.gov (United States)

    Juoi, J. M.; Ayoob, N. F.; Rosli, Z. M.; Rosli, N. R.; Husain, K.

    2016-07-01

    Domestic waste glass is utilized as raw material for the production of glass ceramic material (GCM) via sinter crystallisation route. The glass ceramic material in a form of tiles is to be utilized for the deposition of Ag-TiO2 antimicrobial coating. Two types of soda lime glass (SLG) that are non-coloured and green SLG are utilised as main raw materials during the batch formulation in order to study the effect of colouring agent (Fe2O3) on the physical and mechanical properties of glass ceramic produced. Glass powder were prepared by crushing bottles using hammer milled with milling machine and sieved until they passed through 75 µm sieve. The process continues by mixing glass powder with ball clay with ratio of 95:5 wt. %, 90:10 wt. % and 85:15 wt. %. Each batch mixture was then uniaxial pressed and sintered at 800°C, 825 °C and 850 °C. The physical and mechanical properties were then determined and compared between those produced from non-coloured and green coloured SLG in order to evaluate the effect of colouring agent (Fe2O3) on the GCM produced. The optimum properties of non-coloured SLG is produced with smaller ball clay content (10 wt. %) compared to green SLG (15 wt. %). The physical properties (determined thru ASTM C373) of the optimized GCM produced from non-coloured SLG and green SLG are 0.69 % of porosity, 1.92 g/cm3 of bulk density, 0.36 % of water absorption; and 1.96 % of porosity, 2.69 g/cm3 of bulk density, 0.73 % of water absorption; respectively. Results also indicate that the most suitable temperature in producing GCM from both glasses with optimized physical and mechanical properties is at 850 °C.

  13. Mössbauer study of carbon coated iron magnetic nanoparticles produced by simultaneous reduction/pyrolysis

    Science.gov (United States)

    Mendonça, Fernanda G.; Ardisson, José D.; Rosmaninho, Marcelo G.; Lago, Rochel M.; Tristão, Juliana C.

    2011-11-01

    Magnetic iron nanoparticles immersed in a carbon matrix were produced by a combined process of controlled dispersion of Fe3 + ions in sucrose, thermal decomposition with simultaneous reduction of iron cores and the formation of the porous carbonaceous matrix. The materials were prepared with iron contents of 1, 4 and 8 in %wt in sucrose and heated at 400, 600 and 800°. The samples were analyzed by XRD, Mössbauer spectroscopy, magnetization measurements, TG, SEM and TEM. The materials prepared at 400° are composed essentially of Fe3O4 particles and carbon, while treatments at higher temperatures, e.g. 600 and 800° produced as main phases Fe0 and Fe3C. The Mössbauer spectra of samples heated at 400° showed two sextets characteristic of a magnetite phase and other contributions compatible with Fe3 + and Fe2 + phases in a carbonaceous matrix. Samples treated at temperatures above 600° showed the presence of metallic iron with concentrations between 16-43%. The samples heated at 800° produced higher amounts of Fe3C (between 20% and 58%). SEM showed for the iron 8% sample treated at 600-800°C particle sizes smaller than 50 nm. Due to the presence of Fe0 particles in the carbonaceous porous matrix the materials have great potential for application as magnetic adsorbents.

  14. A human-mouse hybridoma producing monoclonal antibody against human sperm coating antigen.

    Science.gov (United States)

    Kyurkchiev, S D; Shigeta, M; Koyama, K; Isojima, S

    1986-01-01

    Since anti-sperm antibodies were first discovered in the sera of women, the relationship of these antibodies to sterility has been studied by many investigators. In order to determine the antigens of spermatozoa responsible for raising antibodies to spermatozoa in humans, many studies have been carried out by purifying human spermatozoa cell membrane and seminal plasma components. Since it was found that the purification was difficult by physiochemical procedures, the immunoaffinity chromatography bound monoclonal antibody (Mab) to spermatozoa antigens was attempted for this purpose. The establishment of hybridomas producing Mabs to human seminal plasma and human spermatozoa was reported by Shigeta et al. (1980), Isojima, Koyoma & Fujiwara (1982), Lee et al. (1982) and Isahakia & Alexander (1984). The ordinary approaches to obtain the Mabs consisted of xenogenic immunization with human semen and cell fusion of immunized spleen cells with mouse myeloma cells. However, the antigenic epitopes of human spermatozoa, which induced antibody production, are xenogenic for the mouse, and therefore there is a possibility that there is a difference in recognized antigenic epitopes in humans as isotypic and in mice as xenogenic. In order to study these antigenic epitopes, which correspond to antibodies against spermatozoa in women, the establishment of human-mouse hybridomas, which produced anti-semen antibodies as produced in sterile women, became essential. In these studies, we used recently developed cell fusion techniques to fuse immunized human peripheral lymphocytes with mouse myeloma cells. PMID:3456978

  15. Microstructure and microhardness characterization of Cr{sub 3}C{sub 2}-SiC coatings produced by the plasma transferred arc method

    Energy Technology Data Exchange (ETDEWEB)

    Islak, Serkan [Kastamonu Univ. (Turkey). Cide Rifat Ilgaz Vocational High School; Eski, Oezkan [Kastamonu Univ. (Turkey). Kastamonu Vocational High School; Buytoz, Soner [Firat Univ., Elazig (Turkey). Dept. of Metallurgy and Materials Engineering; Karagoez, Muzaffer [Bartin Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Stokes, Joseph [Dublin City Univ. (Ireland). School of Mechanical and Manufacturing Engineering

    2012-07-01

    The purpose of this work was to investigate the coatings made of Cr{sub 3}C{sub 2} and SiC powder manufactured on AISI 304 stainless steel applied by the plasma transferred arc (PTA) welding process. SiC content in the produced coated layer was varied between 0-100 wt. % and the effect of SiC concentration on the microstructure and hardness of the coating was measured experimentally. SEM analyses revealed that the composite coatings had a homogeneous, nonporous, and crack-free microstructure. Dendrites and interdendrite eutectics formed on the coating layer, subject to the temperature gradient and the solidification ratio. There was a significant increase in the hardness of coating layers with the effect of the {gamma}-(Fe,Ni), Cr{sub 7}C{sub 3}, Cr{sub 23}C{sub 6}, Fe{sub 5}C{sub 2}, Cr{sub 3}Si, CrSi{sub 2}, Fe{sub 0.64}Ni{sub 0.36}, CFe{sub 15.1}, C-(Fe,Cr)-Si phases formed in the microstructure. In comparison to the substrate, the microhardness of the coatings produced by PTA were 2.5-3.5 times harder. (orig.)

  16. On the Use of the Electrospinning Coating Technique to Produce Antimicrobial Polyhydroxyalkanoate Materials Containing In Situ-Stabilized Silver Nanoparticles

    Directory of Open Access Journals (Sweden)

    Jinneth Lorena Castro-Mayorga

    2016-12-01

    Full Text Available Electro-hydrodynamic processing, comprising electrospraying and electrospinning techniques, has emerged as a versatile technology to produce nanostructured fiber-based and particle-based materials. In this work, an antimicrobial active multilayer system comprising a commercial polyhydroxyalkanoate substrate (PHA and an electrospun PHA coating containing in situ-stabilized silver nanoparticles (AgNPs was successfully developed and characterized in terms of morphology, thermal, mechanical, and barrier properties. The obtained materials reduced the bacterial population of Salmonella enterica below the detection limits at very low silver loading of 0.002 ± 0.0005 wt %. As a result, this study provides an innovative route to generate fully renewable and biodegradable materials that could prevent microbial outbreaks in food packages and food contact surfaces.

  17. Moessbauer study of carbon coated iron magnetic nanoparticles produced by simultaneous reduction/pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Mendonca, Fernanda G. [Universidade Federal de Minas Gerais, Departamento de Quimica - ICEx (Brazil); Ardisson, Jose D. [CDTN, Laboratorio de Fisica Aplicada, Centro de Desenvolvimento de Tecnologia Nuclear (Brazil); Rosmaninho, Marcelo G.; Lago, Rochel M.; Tristao, Juliana C., E-mail: juliana@ufv.br [Universidade Federal de Minas Gerais, Departamento de Quimica - ICEx (Brazil)

    2011-11-15

    Magnetic iron nanoparticles immersed in a carbon matrix were produced by a combined process of controlled dispersion of Fe{sup 3 + } ions in sucrose, thermal decomposition with simultaneous reduction of iron cores and the formation of the porous carbonaceous matrix. The materials were prepared with iron contents of 1, 4 and 8 in %wt in sucrose and heated at 400, 600 and 800 Degree-Sign . The samples were analyzed by XRD, Moessbauer spectroscopy, magnetization measurements, TG, SEM and TEM. The materials prepared at 400 Degree-Sign are composed essentially of Fe{sub 3}O{sub 4} particles and carbon, while treatments at higher temperatures, e.g. 600 and 800 Degree-Sign produced as main phases Fe{sup 0} and Fe{sub 3}C. The Moessbauer spectra of samples heated at 400 Degree-Sign showed two sextets characteristic of a magnetite phase and other contributions compatible with Fe{sup 3 + } and Fe{sup 2 + } phases in a carbonaceous matrix. Samples treated at temperatures above 600 Degree-Sign showed the presence of metallic iron with concentrations between 16-43%. The samples heated at 800 Degree-Sign produced higher amounts of Fe{sub 3}C (between 20% and 58%). SEM showed for the iron 8% sample treated at 600-800 Degree-Sign C particle sizes smaller than 50 nm. Due to the presence of Fe{sup 0} particles in the carbonaceous porous matrix the materials have great potential for application as magnetic adsorbents.

  18. Prevention and control of cancers: National Action Plan for NCD Prevention, Control and Health Promotion in Pakistan.

    Science.gov (United States)

    Nishtar, Sania; Ahmed, Ashfaq; Bhurgri, Yasmin; Mohamud, Khalif Bile; Zoka, Natasha; Sultan, Faisal; Jafarey, Naeem A

    2004-12-01

    The National Action Plan for Non-communicable Diseases Prevention, Control and Health Promotion in Pakistan (NAP-NCD) integrates prevention and control of cancers with a comprehensive NCD prevention framework with a specific emphasis on tobacco, diet and physical activity as cross-cutting risks. The programme prioritizes on sustainable institutional support for mature cancer registries in order to facilitate cancer surveillance; prevention of cancers and early detection as part of an integrated NCD behavioural change communication strategy and building capacity in the health system for cancer prevention and control. The programme's research agenda also includes appropriate studies to bridge critical gaps in evidence relating to appropriate and cost-effective strategies for preventing common cancers in Pakistan. To contain exposure to carcinogenic agents in the environment and in worksites, NAP-NCD stresses on the transparent enforcement of National Environmental Quality Standards; the institution to take proactive measures to contain potential risks to cancers in industrial settings; stricter enforcement of labour laws, stringent regulations governing chemical handling and the active incorporation of preventive health in the mandate of organizations providing health coverage for the labour workforce. It has also been deemed essential to study cancer trends in defined industrial settings at high-risk and to identify causal associations in order to delineate precise targets for preventive interventions in the native setting. NAP-NCD stresses on the development of institutional mechanisms with a regulatory function for cancer control; these include a National Cancer Control Council, with the mandate to uphold ethics and principles and guidelines on technical matters and a National Occupational Safety and Health Association. The Plan also prioritizes on pain relief and palliative care alongside prevention and control efforts and stresses on the need to integrate

  19. Sugar-coated: exopolysaccharide producing lactic acid bacteria for food and human health applications.

    Science.gov (United States)

    Ryan, P M; Ross, R P; Fitzgerald, G F; Caplice, N M; Stanton, C

    2015-03-01

    The human enteric microbiome represents a veritable organ relied upon by the host for a range of metabolic and homeostatic functions. Through the production of metabolites such as short chain fatty acids (SCFA), folate, vitamins B and K, lactic acid, bacteriocins, peroxides and exopolysaccharides, the bacteria of the gut microbiome provide nutritional components for colonocytes, liver and muscle cells, competitively exclude potential pathogenic organisms and modulate the hosts immune system. Due to the extensive variation in structure, size and composition, microbial exopolysaccharides represent a useful set of versatile natural ingredients for the food industrial sector, both in terms of their rheological properties and in many cases, their associated health benefits. The exopolysaccharide-producing bacteria that fall within the 35 Lactobacillus and five Bifidobacterium species which have achieved qualified presumption of safety (QPS) and generally recognised as safe (GRAS) status are of particular interest, as their inclusion in food products can avoid considerable scrutiny. In addition, additives commonly utilised by the food industry are becoming unattractive to the consumer, due to the demand for a more 'natural' and 'clean labelled' diet. In situ production of exopolysaccharides by food-grade cultures in many cases confers similar rheological and sensory properties in fermented dairy products, as traditional additives, such as hydrocolloids, collagen and alginate. This review will focus on microbial synthesis of exopolysaccharides, the human health benefits of dietary exopolysaccharides and the technofunctional applications of exopolysaccharide-synthesising microbes in the food industry.

  20. Nanocrystalline Diamond as a Coating for Joint Implants: Cytotoxicity and Biocompatibility Assessment

    Directory of Open Access Journals (Sweden)

    Margarida Amaral

    2008-01-01

    Full Text Available Nanocrystalline diamond (NCD coatings combine a very low surface roughness with the outstanding diamond properties, such as superlative hardness, low self-friction coefficient, high wear and corrosion resistance, and biotolerance, which are ideal features for applications in medicine (knee and hip replacement and surgical tools. The present work presents a comprehensive study of the cytotoxicity and biocompatibility of NCD films grown by hot-filament chemical vapour deposition (HFCVD technique, aiming such future applications. Cytotoxicity was evaluated in vitro by seeding human gingival fibroblasts on the NCD surface for 14 days, while specific biocompatibility was assessed on samples seeded with human bone marrow-derived osteoblasts during 21 days. The NCD coatings proved to be noncytotoxic in the preliminary human gingival fibroblast cell cultures, as denoted by a notable sequence of cell attachment, spreading, and proliferation events. In the specific biocompatibility assay envisaging bone tissue applications, NCD coatings induced human osteoblast proliferation and the stimulation of differentiation markers, compared to standard polystyrene tissue culture plates.

  1. 枯草芽孢杆菌NCD-2菌株的高效电击转化%High-efficiency Electro-transformation of Bacillus subtilis Strain NCD-2

    Institute of Scientific and Technical Information of China (English)

    王培培; 郭庆港; 李社增; 鹿秀云; 李宝庆; 张莉萍; 马平; 董金皋

    2011-01-01

    Transformation efficiency of Bacillus subtilis stain NCD-2 was compared when the transformation was performed by using 5 different plasmids with various sizes and replication origins.Results showed that the replication origin of plasmid had a significant effect on the transformation efficiency,but not the plasmid size.For example,plasmid pNW33N carried the replication from B.coagulans showed the highest transformation efficiency by 3.53×104 cfu·μg-1 DNA.Other parameters affecting the transformation efficiency,including electric resistances,electric field strengths and cell growth phases,were also optimized with plasmid pNW33N.The result revealed that the highest transformation efficiency of 6.07×104 cfu·μg-1 DNA in strain NCD-2 could be obtained under the optimized condition,the cells of strain NCD-2 electroporated at 14.0 kV·cm-1 and 200 Ω after incubated at 150 r·min-1 and 37 ℃ in growth medium for 3.5 h.%本研究对影响枯草芽孢杆菌Bacillus subtilisNCD-2菌株遗传转化的因素进行摸索并对其转化条件进行优化,建立了该菌株的高效电击转化体系。通过比较5个不同大小和携带不同来源复制子的质粒对其转化效率的影响,发现质粒大小与NCD-2菌株的电击转化效率之间没有相关性;而携带来源于Bacillus coagu-lans复制子的质粒pNW33N时,NCD-2菌株的电击转化效率最高,达到3.53×104cfu.μg-1DNA,说明复制子来源是影响转化效率的一个重要因素。采用pNW33N质粒在不同电阻、电场

  2. Bone ingrowth potential of electron beam and selective laser melting produced trabecular-like implant surfaces with and without a biomimetic coating

    NARCIS (Netherlands)

    Biemond, J.E.; Hannink, G.J.; Verdonschot, N.J.; Buma, P.

    2013-01-01

    The bone ingrowth potential of trabecular-like implant surfaces produced by either selective laser melting (SLM) or electron beam melting (EBM), with or without a biomimetic calciumphosphate coating, was examined in goats. For histological analysis and histomorphometry of bone ingrowth depth and bon

  3. Bone ingrowth potential of electron beam and selective laser melting produced trabecular-like implant surfaces with and without a biomimetic coating

    NARCIS (Netherlands)

    Biemond, J.E.; Hannink, G.J.; Verdonschot, N.J.; Buma, P.

    2013-01-01

    The bone ingrowth potential of trabecular-like implant surfaces produced by either selective laser melting (SLM) or electron beam melting (EBM), with or without a biomimetic calciumphosphate coating, was examined in goats. For histological analysis and histomorphometry of bone ingrowth depth and

  4. Research Priorities for NCD Prevention and Climate Change: An International Delphi Survey

    Directory of Open Access Journals (Sweden)

    Ruth Colagiuri

    2015-10-01

    Full Text Available Climate change and non-communicable diseases (NCDs are arguably the greatest global challenges of the 21st Century. However, the confluence between them remains under-examined and there is little evidence of a comprehensive, systematic approach to identifying research priorities to mitigate their joint impact. Consequently, we: (i convened a workshop of academics (n = 25 from the Worldwide Universities Network to identify priority areas at the interface between NCDs and climate change; (ii conducted a Delphi survey of international opinion leaders in public health and relevant other disciplines; and (iii convened an expert panel to review and advise on final priorities. Three research areas (water security; transport; conceptualising NCD harms to support policy formation were listed among the top 10 priorities by >90% of Delphi respondents, and ranked among the top 12 priorities by >60% of respondents who ranked the order of priority. A fourth area (reducing the carbon footprint of cities was ranked highest by the same >60% of respondents. Our results are consistent with existing frameworks on health and climate change, and extends them by focusing specifically on NCDs. Researching these priorities could progress understanding of climate change and NCDs, and inform global and national policy decisions for mitigating associated harms.

  5. Optical properties of thin flms of MEH-PPV produced by the spin-coating technique at different rotational speeds

    Directory of Open Access Journals (Sweden)

    Paulo Sérgio Soares Guimarães

    2008-08-01

    Full Text Available We present a study on the optical properties of thin flms of poly[2-methoxy-5-(20-ethyl-hexyloxy-1,4-phenylene vinylene] (MEH-PPV produced at a concentration of 10 mg/ml xylene. The solution was deposited onto glass substrates by the spin-coating technique at different rotational speeds (300, 1000 and 4000 rpm. We study the effect of rotational speeds on the sample at 300 K, by analyzing the photoluminescence (PL spectra at different points of the polymeric flm. We also analyze the effects of the excitation power on the optical behavior of MEH-PPV at 300 K. At low temperatures the PL spectra of sample A1000 (1000 rpm show a narrow peak for the electronic transition and a series of vibronic sidebands which reveal the electron coupling with two different vibronic modes. In the temperature range of 130 K to 290 K, we analyze systematically the transition lineshapes in the optical spectra using Gaussian curves.

  6. Graded composite diamond coatings with top-layer nanocrystallinity and interfacial integrity: Cross-sectional Raman mapping

    Energy Technology Data Exchange (ETDEWEB)

    Dumpala, Ravikumar [Manufacturing Engineering Section, Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Nano Functional Materials Technology Centre, Department of Physics, Indian Institute of Technology Madras, Chennai 600036 (India); Ramamoorthy, B. [Manufacturing Engineering Section, Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Rao, M.S. Ramachandra, E-mail: msrrao@iitm.ac.in [Nano Functional Materials Technology Centre, Department of Physics, Indian Institute of Technology Madras, Chennai 600036 (India)

    2014-01-15

    Cross-sectional structural characteristics of the CVD diamond coatings deposited on the tungsten carbide (WC-Co) substrates were analysed using Raman imaging technique. The grain size of the nanocrystalline diamond (NCD) coatings was observed to deviate from the nanocrystallinity with increasing thickness and exhibited the surface characteristics of microcrystalline diamond (MCD). However, thick diamond coatings with surface nanocrystallinity is the key requirement for load-bearing tribological applications. Tribological tests have clearly indicated the significance and need for the top-layer nanocrystallinity. Graded composite diamond coatings with an architecture of NCD/transition-layer/MCD/WC-Co are potentail candiadates to realize thick diamond coatings with top-layer nanocrystallinity. Residual stresses along the cross-section of the graded composite diamond coatings were analysed using Raman imaging technique, which confirmed the improved interfacial integrity of the graded composite diamond coatings.

  7. Stabilization of the high-temperature phases in ceramic coatings on zirconium alloy produced by plasma electrolytic oxidation

    Science.gov (United States)

    Apelfeld, A. V.; Betsofen, S. Y.; Borisov, A. M.; Vladimirov, B. V.; Savushkina, S. V.; Knyazev, E. V.

    2016-09-01

    The composition and structure of ceramic coatings obtained on Zr-1%Nb alloy by plasma electrolytic oxidation (PEO) in aqueous electrolyte comprising 2 g/L KOH, 6 g/L NaAlO2 and 2 g/L Na2SiO3 with addition of yttria nanopowder, have been studied. The PEO coatings of thickness ∼⃒20 μm were studied using scanning electron microscopy, X-ray microanalysis and X-ray phase analysis. Additives in the electrolyte of yttria nanopowder allowed stabilizing the high-temperature tetragonal and cubic zirconia in the coating.

  8. Determination of elastic and thermal properties of a thin nanocrystalline diamond coating using all-optical methods

    Energy Technology Data Exchange (ETDEWEB)

    Sermeus, J.; Verstraeten, B.; Salenbien, R. [KU Leuven-University of Leuven, Soft Matter and Biophysics, Celestijnenlaan 200D, B-3001 Heverlee (Belgium); Pobedinskas, P.; Haenen, K. [Instituut voor Materiaalonderzoek (IMO), Hasselt University, Wetenschapspark 1, 3590 Diepenbeek (Belgium); IMOMEC, IMEC vzw, Wetenschapspark 1, 3590 Diepenbeek (Belgium); Glorieux, C., E-mail: christ.glorieux@fys.kuleuven.be [KU Leuven-University of Leuven, Soft Matter and Biophysics, Celestijnenlaan 200D, B-3001 Heverlee (Belgium)

    2015-09-01

    Results are presented on the thermal and elastic properties of a thin, 1.5 μm, nanocrystalline diamond coating (NCD), deposited on a silicon substrate by microwave plasma enhanced chemical vapor deposition. A combination of two all-optical measurement techniques, impulsive stimulated thermal scattering and grating induced laser beam deflection, was employed to launch and detect surface acoustic waves (SAWs). The relation between the dispersive propagation velocity of SAWs to the coating-substrate geometry is exploited to determine the elastic properties of the NCD coating. The elastic properties are found to be consistent with literature values. The thermal properties of the coating were determined by monitoring the thermal diffusion induced washing away of the laser induced transient surface temperature grating. The transient thermal grating signals were fitted by the low-frequency limit of a thermoelastic model for a multilayer configuration. Similar to the dispersion of the surface acoustic wave velocity, the characteristic time of the thermal diffusion driven grating decay evolves from a coating-dominated value at short grating spacings towards a substrate-dominated value at grating spacings well exceeding the coating thickness. The grating spacing dependence of the corresponding effective thermal diffusivity was experimentally determined and fitted, leading to a value for the thermal diffusivity of the NCD coating α{sub NCD} = 8.4{sub −0.1}{sup +2.7} mm{sup 2}·s{sup −1}, which is an order of magnitude lower than that of the silicon substrate. The low value of the thermal diffusivity is interpreted with a simple touching model. - Highlights: • We investigate a thin nano-crystalline diamond coating. • We used two all optical surface acoustic wave based methods. • We found a young's modulus and density that is in line with literature. • The thermal diffusivity of the NCD coating was 2 orders of magnitude lower than the one of bulk diamond.

  9. High-temperature thermo-mechanical behavior of functionally graded materials produced by plasma sprayed coating: Experimental and modeling results

    Science.gov (United States)

    Choi, Kang Hyun; Kim, Hyun-Su; Park, Chang Hyun; Kim, Gon-Ho; Baik, Kyoung Ho; Lee, Sung Ho; Kim, Taehyung; Kim, Hyoung Seop

    2016-09-01

    Thermal barrier coatings are widely used in aerospace industries to protect exterior surfaces from harsh environments. In this study, functionally graded materials (FGMs) were investigated with the aim to optimize their high temperature resistance and strength characteristics. NiCrAlY bond coats were deposited on Inconel-617 superalloy substrate specimens by the low vacuum plasma spraying technique. Functionally graded Ni-yttria-stabilized zirconia (YSZ) coatings with gradually varying amounts of YSZ (20%-100%) were fabricated from composite powders by vacuum plasma spraying. Heat shield performance tests were conducted using a high- temperature plasma torch. The temperature distributions were measured using thermocouples at the interfaces of the FGM layers during the tests. A model for predicting the temperature at the bond coating-substrate interface was established. The temperature distributions simulated using the finite element method agreed well with the experimental results.

  10. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  11. High abrasion resistance coating materials from organic/inorganic hybrid materials produced by the sol-gel method

    OpenAIRE

    1990-01-01

    A series of new high abrasion resistance coating materials have been prepared utilizing organic/inorganic hybrid materials formed by cohydrolyzing a metal alkoxide sol (e.g. silicon, aluminum, titanium, or zirconium metal alkoxide sol) with one or more bis(trialkoxysilane-containing) organic components or related functionalized species. These hybrid materials show optical clarity and improve the abrasion resistance of polymer substrates when applied as coatings and cured on such substrates.

  12. Structure of the local environment of titanium atoms in multicomponent nitride coatings produced by plasma-ion techniques

    Science.gov (United States)

    Krysina, O. V.; Timchenko, N. A.; Koval, N. N.; Zubavichus, Ya V.

    2016-01-01

    An experiment was performed to examine the X-ray Absorption Near-Edge Structure (XANES) and the Extended X-ray Absorption Fine Structure (EXAFS) near the K-edge of titanium in nanocrystalline titanium nitride coatings containing additives of copper, silicon, and aluminum. Using the observation data, the structure parameters of the local environment of titanium atoms have been estimated for the coatings. According to crystallographic data, the Ti-N distance in the bulk phase of titanium nitride is 2.12 Å and the Ti-Ti distance is 3.0 Å. Nearly these values have been obtained for the respective parameters of the coatings. The presence of copper as an additive in a TiN coating increases the Ti-N distance inappreciably compared to that estimated for titanium nitride, whereas addition of silicon decreases the bond distance. It has been revealed that the copper and silicon atoms in Ti-Cu-N and Ti-Si-N coatings do not enter into the crystallographic phase of titanium nitride and do not form bonds with titanium and nitrogen, whereas the aluminum atoms in Ti-Al-N coatings form intermetallic phases with titanium and nitride phases.

  13. Electrochemically assisted deposition of hydroxyapatite on Ti6Al4V substrates covered by CVD diamond films — Coating characterization and first cell biological results

    Energy Technology Data Exchange (ETDEWEB)

    Strąkowska, Paulina [Gdańsk University of Technology, Mechanical Engineering Faculty (Poland); Gdańsk University of Technology, Faculty of Electronics, Telecommunications, and Informatics (Poland); Beutner, René [Max Bergmann Center, Technische Universität Dresden (Germany); Gnyba, Marcin [Gdańsk University of Technology, Faculty of Electronics, Telecommunications, and Informatics (Poland); Zielinski, Andrzej [Gdańsk University of Technology, Mechanical Engineering Faculty (Poland); Scharnweber, Dieter, E-mail: Dieter.Scharnweber@tu-dresden.de [Max Bergmann Center, Technische Universität Dresden (Germany)

    2016-02-01

    Although titanium and its alloys are widely used as implant material for orthopedic and dental applications they show only limited corrosion stability and osseointegration in different cases. The aim of the presented research was to develop and characterize a novel surface modification system from a thin diamond base layer and a hydroxyapatite (HAp) top coating deposited on the alloy Ti6Al4V widely used for implants in contact with bone. This coating system is expected to improve both the long-term corrosion behavior and the biocompatibility and bioactivity of respective surfaces. The diamond base films were obtained by Microwave Plasma Assisted Chemical Vapor Deposition (MW-PACVD); the HAp coatings were formed in aqueous solutions by electrochemically assisted deposition (ECAD) at varying polarization parameters. Scanning electron microscopy (SEM), Raman microscopy, and electrical conductivity measurements were applied to characterize the generated surface states; the calcium phosphate coatings were additionally chemically analyzed for their composition. The biological properties of the coating system were assessed using hMSC cells analyzing for cell adhesion, proliferation, and osteogenic differentiation. Varying MW-PACVD process conditions resulted in composite coatings containing microcrystalline diamond (MCD/Ti-C), nanocrystalline diamond (NCD), and boron-doped nanocrystalline diamond (B-NCD) with the NCD coatings being dense and homogeneous and the B-NCD coatings showing increased electrical conductivity. The ECAD process resulted in calcium phosphate coatings from stoichiometric and non-stoichiometric HAp. The deposition of HAp on the B-NCD films run at lower cathodic potentials and resulted both in the highest coating mass and the most homogenous appearance. Initial cell biological investigations showed an improved cell adhesion in the order B-NCD > HAp/B-NCD > uncoated substrate. Cell proliferation was improved for both investigated coatings whereas ALP

  14. The high temperature corrosion behaviour of Hf modified chromo-aluminised coatings produced by a single step process

    Energy Technology Data Exchange (ETDEWEB)

    Du, H.L. [Northumbria Univ., Newcastle-upon-Tyne (United Kingdom). Surface Eng. Res. Group; Kipkemoi, J. [Dept. of Mechanical Engineering, Aristoteles Univ., Thessaloniki (Greece); Tsipas, D.N. [Dept. of Mechanical Engineering, Aristoteles Univ., Thessaloniki (Greece); Datta, P.K. [Northumbria Univ., Newcastle-upon-Tyne (United Kingdom). Surface Eng. Res. Group

    1996-12-01

    In this paper the introduction of Cr, Al and Hf into the surface of the RENE 80, INC718 and 2.25Cr-1Mo steel by pack cementation in a single step process has been described. The coated alloys were subject to cyclic hot corrosion and cyclic oxidation test at 870 and 875 C. The surface treated alloys were also sulphidised at 750 C in an environment of H{sub 2}/H{sub 2}S/H{sub 2}O yielding P{sub S{sub 2}} = 10{sup -6} atm. and P{sub O{sub 2}} = 10{sup -23} atm. The coated and exposed specimens were characterised by optical microscope, SEM, EPMA, EDX and XRD. Cyclic hot corrosion and cyclic oxidation tests showed that the presence of the Cr-Al-Hf on the surface of the alloys enhanced their corrosion resistance. The rare earth element modified chromium aluminide coatings showed superior protectivity. However the Cr-Al-Hf coating on INC718 delayed the formation of the refractory metal sulphides in sulphidising atmosphere and thereby reduced its sulphidation resistance whilst the coating on 2.25Cr-1Mo steel only slightly increased its resistance to sulphidation attack. (orig.)

  15. Gold nanoparticles: BSA (Bovine Serum Albumin) coating and X-ray irradiation produce variable-spectrum photoluminescence

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kuo-Hao [Department of Electrophysics, National Chiao Tung University, Hsinchu, Taiwan (China); Institute of Physics, Academia Sinica, Taipei 115, Taiwan (China); Lai, Sheng-Feng [Institute of Physics, Academia Sinica, Taipei 115, Taiwan (China); Department of Engineering Science, National Cheng Kung University, Tainan 701, Taiwan (China); Lin, Yan-Cheng; Chou, Wu-Ching [Department of Electrophysics, National Chiao Tung University, Hsinchu, Taiwan (China); Ong, Edwin B.L. [Institute of Physics, Academia Sinica, Taipei 115, Taiwan (China); Tan, Hui-Ru [Institute of Materials Research and Engineering, 3 Research Link, 117602 (Singapore); Tok, Eng Soon [Physics Department, National University of Singapore, 117542 (Singapore); Yang, C.S. [Center for Nanomedicine, National Health Research Institutes, Miaoli 350, Taiwan (China); Margaritondo, G. [Ecole Polytechnique Fédérale de Lausanne (EPFL), CH-1015 Lausanne (Switzerland); Hwu, Y., E-mail: phhwu@sinica.edu.tw [Institute of Physics, Academia Sinica, Taipei 115, Taiwan (China); Advanced Optoelectronic Technology Center, National Cheng Kung University, Tainan 701, Taiwan (China); Institute of Optoelectronic Sciences, National Taiwan Ocean University, Keelung 202, Taiwan (China)

    2015-01-15

    We show that by using different x-ray irradiation times of BSA-coated Au nanoparticles (NPs) we can change their ultraviolet-stimulated photoluminescence and shift the spectral weight over the visible spectral range. This is due to the interplay of two emission bands, one due to BSA and the other related to gold. The emission properties did not change with time over a period of several months. - Highlights: • Gold nanoparticles (Au NPs) coated with Bovine Serum Albumin (BSA) are synthesized by x-ray irradiation. • BSA coated AuNPs with ∼1 nm size show strong photoluminescence in red by UV excitation. • The blue photoluminescence of BSA increase with x-ray irradiation. • Increase x-ray irradiation time during the synthesis shift the color of the colloid from red to blue.

  16. Transparent binary-thickness coatings on metal substrates that produce binary patterns of orthogonal elliptical polarization states in reflected light

    Science.gov (United States)

    Azzam, Rasheed M. A.; Angel, Wade W.

    1992-12-01

    A reflective division-of-wavefront polarizing beam splitter is described that uses a dual- thickness transparent thin-film coating on a metal substrate. A previous design that used a partially clad substrate at the principal angle of the metal [Azzam, JOSA A 5, 1576 (1988)] is replaced by a more general one in which the substrate is coated throughout and the film thickness alternates between two non-zero levels. The incident linear polarization azimuth is chosen near, but not restricted to, 45 degree(s) (measured from the plane of incidence), and the angle of incidence may be selected over a range of values. The design procedure, which uses the two-dimensional Newton-Raphson method, is applied to the SiO2-Au film- substrate system at 633 nm wavelength, as an example, and the characteristics of the various possible coatings are presented.

  17. Prevention and control of noncommunicable diseases through evidence-based public health: implementing the NCD 2020 action plan.

    Science.gov (United States)

    Diem, Günter; Brownson, Ross C; Grabauskas, Vilius; Shatchkute, Aushra; Stachenko, Sylvie

    2016-09-01

    The control of noncommunicable diseases (NCDs) was addressed by the declaration of the 66th United Nations (UN) General Assembly followed by the World Health Organization's (WHO) NCD 2020 action plan. There is a clear need to better apply evidence in public health settings to tackle both behaviour-related factors and the underlying social and economic conditions. This article describes concepts of evidence-based public health (EBPH) and outlines a set of actions that are essential for successful global NCD prevention. The authors describe the importance of knowledge translation with the goal of increasing the effectiveness of public health services, relying on both quantitative and qualitative evidence. In particular, the role of capacity building is highlighted because it is fundamental to progress in controlling NCDs. Important challenges for capacity building include the need to bridge diverse disciplines, build the evidence base across countries and the lack of formal training in public health sciences. As brief case examples, several successful capacity-building efforts are highlighted to address challenges and further evidence-based decision making. The need for a more comprehensive public health approach, addressing social, environmental and cultural conditions, has led to government-wide and society-wide strategies that are now on the agenda due to efforts such as the WHO's NCD 2020 action plan and Health 2020: the European Policy for Health and Wellbeing. These efforts need research to generate evidence in new areas (e.g. equity and sustainability), training to build public health capacity and a continuous process of improvement and knowledge generation and translation.

  18. Corrosion resistance of Al-based coatings in flowing Pb–15.7Li produced by aluminum electrodeposition from ionic liquids

    Directory of Open Access Journals (Sweden)

    Sven-Erik Wulf

    2016-12-01

    Full Text Available Reduced activation ferritic–martensitic steels are intended to serve as structural materials in different blanket designs, e.g. HCLL, DCLL and WCLL. In these designs the material is supposed to be in direct contact with the flowing liquid breeder material Pb–15.7Li at an operating temperature of up to 550°C. These conditions will lead to severe corrosion attack of the steel and high corrosion rates of up to 400µm per year are reported in the literature. To avoid or reduce corrosion Al-based corrosion barriers were developed in the last years by using electrochemical techniques to deposit aluminum. Until now two processes have been developed. The first one, so called ECA process, is based on volatile toluene electrolytes. Long-term corrosion experiments on these coatings indicated reduced corrosion rates compared to bare Eurofer steel in flowing Pb–15.7Li. However, these Fe–Al scales showed inhomogeneous corrosion attack of the corrosion barrier itself. In this study the improved ECX process was applied to produce Al-based coatings. The short-term corrosion behavior of such barrier coatings was analyzed for up to 4000h by diameter measurements and metallographic examinations. The investigation revealed uniform corrosion in comparison to inhomogeneous attack in case of ECA coated samples and reduced corrosion rates of around 20µm/a even for low exposure times of 4000h.

  19. Coating Nanoparticles with Plant-Produced Transferrin-Hydrophobin Fusion Protein Enhances Their Uptake in Cancer Cells

    DEFF Research Database (Denmark)

    Reuter, Lauri J.; Shahbazi, Mohammad-Ali; Makila, Ermei M.

    2017-01-01

    to a surfactant phase in an aqueous two-phase system, and the transferrin moiety was able to reversibly bind iron. Coating porous silicon nanoparticles with the fusion protein resulted in uptake of the nanoparticles in human cancer cells. This study provides a proof-of concept for the functionalization...

  20. The analysis of impact of irregularity in radionuclide coating of scaffold on the distribution of absorbed dose produced by grid of microsources

    Directory of Open Access Journals (Sweden)

    N. A. Nerosin

    2015-01-01

    Full Text Available The impact of irregularity in radionuclide coating of scaffold on the distribution of absorbed dose produced by grid of microsources was analyzed. On engineering software MATHCAD the program for calculation of absorbed dose produced by grid of microsources was created. To verify this algorithm the calculation model for MCNP code was established and represented the area consisted of soft biological tissue or any other tissue in which the grid of microsources was incorporated. Using the developed system the value of possible systematic irregular coating of radioactivity on the microsource’s core was analyzed. The distribution of activity along the surface of microsource was simulated to create distribution of absorbed dose rate corresponding to experimental data on radiation injury. The obtained model of microsource with irregular distribution of activity was compared to conventional microsource with core coated regularly along the entire area of the silver stem by main dosimetry characteristics. The results showed that even for extremely irregular distribution of activity the distribution of dose rate produced by microsource in the tumor area was not substantially different from dose-rate field obtained for microsource with regularly coated activity. The differences in dose rates (up to 10% in areas which were the nearest to the center of the grid were significantly lower than its decline from center to periphery of the grid. For spatial distribution of absorbed dose for specific configuration of microsource set and tracing of curves of equal level by selected cut-off the program SEEDPLAN was developed. The developed program represents precisely enough the spatial distribution of selected configuration set of microsources using results of calculation data for absorbed dose around the single microsource as basic data and may be used for optimal planning of brachytherapy with microsources. 

  1. Composite Nickel Coatings Produced on 6XXX Series Aluminium Alloys with the Addition of Vanadium / Kompozytowe Powłoki Niklowe Wytwarzane Na Stopach Aluminum Serii 6XXX Z Dodatkiem Wanadu

    Directory of Open Access Journals (Sweden)

    Nowak M.

    2015-12-01

    Full Text Available Studies of composite nickel coatings electrolytically deposited on aluminium alloys with different content of vanadium were described. Composite coatings were deposited from a Watts bath containing fine-dispersed SiC powder particles in an amount of 20 g/l and organic matters such as saccharin and sodium laurate. The morphology, structure and thickness of the obtained composite coatings were presented. The corrosion resistance of produced coatings was examined by electrochemical method. Basing on the results of studies it was found that coatings obtained with the sole addition of saccharin were characterized by numerous surface defects. The addition of sodium laurate eliminated the occurrence of defects caused by hydrogen evolution and the resulting coatings were continuous with good adhesion to the substrate. The distribution of the ceramic SiC phase in coatings was fairly uniform for all the examined variants of aluminium alloys. SEM examinations did not reveal the phenomenon of the ceramic particles agglomeration.

  2. Prevention--a cost-effective way to fight the non-communicable disease epidemic: an academic perspective of the United Nations High-level NCD Meeting.

    Science.gov (United States)

    Probst-Hensch, Nicole; Tanner, Marcel; Kessler, Claudia; Burri, Christian; Künzli, Nino

    2011-09-07

    The United Nations General Assembly has convened a Summit on non-communicable diseases (NCDs), an historic moment in the global combat of these disorders. Lifestyles in increasingly urban and globalised environments have led to a steep surge in NCD incidence in low and middle income countries, where two thirds of all NCD deaths occur (most importantly from cancer, cardiovascular and respiratory disease as well as diabetes). Treatment of NCDs is usually long term and expensive, thus threatening patients' and nations' budgets and putting them at high risk for poverty. The NCD Summit offers an opportunity for strengthening and shaping primary prevention, the most cost-effective instrument to fight major risk factors such as tobacco smoking, alcohol abuse, physical inactivity and unhealthy diet. From a Swiss perspective, we also emphasised the efforts for new laws on prevention and diagnosis registration, in accordance with the recommendations of the NCD summit in order to strengthen primary prevention and disease monitoring. In addition, the need for structural prevention across all policy sectors with leadership in environmental policy making to prevent NCDs as well as the need to adapt and strengthen primary health care are equally relevant for Switzerland. To compliment efforts in primary prevention, the field of NCDs requires special R&D platforms for affordable NCD drugs and diagnostics for neglected population segments in both Switzerland and low and middle income countries. Switzerland has a track record in research and development against diseases of poverty on a global scale that now needs to be applied to NCDs.

  3. A new titanium based alloy Ti-27Nb-13Zr produced by powder metallurgy with biomimetic coating for use as a biomaterial.

    Science.gov (United States)

    Mendes, Marcio W D; Ágreda, Carola G; Bressiani, Ana H A; Bressiani, José C

    2016-06-01

    Titanium alloys are widely used in biomedical applications due to their excellent properties such as high strength, good corrosion resistance and biocompatibility. Titanium alloys with alloying elements such as Nb and Zr are biocompatible and have Young's modulus close to that of human bone. To increase the bioactivity of titanium alloy surfaces is used chemical treatment with NaOH followed by immersion in simulated body fluid (SBF). The purpose of this study was to produce the alloy Ti-27Nb-13Zr with low Young's modulus by powder metallurgy using powders produced by the HDH process. The formation of biomimetic coatings on samples immersed in SBF for 3, 7, 11 and 15 days was evaluated. Characterization of the coating was performed by diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) and scanning electron microscope. The microstructure and composition of the alloy were determined using SEM and XRD, while the mechanical properties were evaluated by determining the elastic modulus and the Vickers microhardness. The sintered alloys were composed of α and β phases, equiaxed grains and with density around 97.8% of its theoretical density. The Vickers microhardness and elasticity modulus of the alloy were determined and their values indicate that this alloy can be used as a biomaterial. Analysis of the coating revealed the presence of calcium phosphate layers on samples immersed for >3 days in the SBF solution.

  4. Influence of Nitrided Layer on The Properties of Carbon Coatings Produced on X105CrMo17 Steel Under DC Glow-Discharge Conditions

    Directory of Open Access Journals (Sweden)

    Tomasz BOROWSKI

    2016-09-01

    Full Text Available In most cases, machine components, which come in contact with each other, are made of steel. Common steel types include 100Cr6 and X105CrMo17 are widely used in rolling bearings, which are subjected to high static loads. However, more and more sophisticated structural applications require increasingly better performance from steel. The most popular methods for improving the properties of steel is carburisation or nitriding. Unfortunately, when very high surface properties of steel are required, this treatment may be insufficient. Improvement of tribological properties can be achieved by increasing the hardness of the surface, reducing roughness or reducing the coefficient of friction. The formation of composite layers on steel, consisting of a hard nitride diffusion layer and an external carbon coating with a low coefficient of friction, seems to be a prospect with significant potential. The article describes composite layers produced on X105CrMo17 steel and defines their morphology, surface roughness and their functional properties such as: resistance to friction-induced wear, coefficient of friction and corrosion resistance. The layers have been formed at a temperature of 370°C in successive processes of: nitriding in low-temperature plasma followed by deposition of a carbon coating under DC glow-discharge conditions. An evaluation was also made of the impact of the nitrided layers on the properties and morphology of the carbon coatings formed by comparing them to coatings formed on non-nitrided X105CrMo17 steel substrates. A study of the surface topography, adhesion, resistance to friction-induced wear and corrosion shows the significant importance of the substrate type the carbon coatings are formed on.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.7532

  5. Bioactive ZnO Coatings Deposited by MAPLE—An Appropriate Strategy to Produce Efficient Anti-Biofilm Surfaces

    Directory of Open Access Journals (Sweden)

    Alexandra Elena Oprea

    2016-02-01

    Full Text Available Deposition of bioactive coatings composed of zinc oxide, cyclodextrin and cefepime (ZnO/CD/Cfp was performed by the Matrix Assisted Pulsed Laser Evaporation (MAPLE technique. The obtained nanostructures were characterized by X-ray diffraction, IR microscopy and scanning electron microscopy. The efficient release of cefepime was correlated with an increased anti-biofilm activity of ZnO/CD/Cfp composites. In vitro and in vivo tests have revealed a good biocompatibility of ZnO/CD/Cfp coatings, which recommend them as competitive candidates for the development of antimicrobial surfaces with biomedical applications. The release of the fourth generation cephalosporin Cfp in a biologically active form from the ZnO matrix could help preventing the bacterial adhesion and the subsequent colonization and biofilm development on various surfaces, and thus decreasing the risk of biofilm-related infections.

  6. The High performance of nanocrystalline CVD diamond coated hip joints in wear simulator test.

    Science.gov (United States)

    Maru, M M; Amaral, M; Rodrigues, S P; Santos, R; Gouvea, C P; Archanjo, B S; Trommer, R M; Oliveira, F J; Silva, R F; Achete, C A

    2015-09-01

    The superior biotribological performance of nanocrystalline diamond (NCD) coatings grown by a chemical vapor deposition (CVD) method was already shown to demonstrate high wear resistance in ball on plate experiments under physiological liquid lubrication. However, tests with a close-to-real approach were missing and this constitutes the aim of the present work. Hip joint wear simulator tests were performed with cups and heads made of silicon nitride coated with NCD of ~10 μm in thickness. Five million testing cycles (Mc) were run, which represent nearly five years of hip joint implant activity in a patient. For the wear analysis, gravimetry, profilometry, scanning electron microscopy and Raman spectroscopy techniques were used. After 0.5 Mc of wear test, truncation of the protruded regions of the NCD film happened as a result of a fine-scale abrasive wear mechanism, evolving to extensive plateau regions and highly polished surface condition (Ra<10nm). Such surface modification took place without any catastrophic features as cracking, grain pullouts or delamination of the coatings. A steady state volumetric wear rate of 0.02 mm(3)/Mc, equivalent to a linear wear of 0.27 μm/Mc favorably compares with the best performance reported in the literature for the fourth generation alumina ceramic (0.05 mm(3)/Mc). Also, squeaking, quite common phenomenon in hard-on-hard systems, was absent in the present all-NCD system.

  7. Structure and properties of chromium-containing coatings produced by electron-beam facing in the atmosphere

    Science.gov (United States)

    Poletika, I. M.; Golkovskii, M. G.; Krylova, T. A.; Perovskaya, M. V.

    2009-03-01

    The chemical and phase compositions and the structure of layers formed by electron-beam facing of low-carbon steel with mixtures of powdered chromium and chromium carbide in air are studied. The microhardness of the layers is determined over their thickness. The faced steels are tested for bending strength, corrosion resistance, and resistance to abrasive wear. A possible mechanism of formation of the properties of the coating, i.e., the hardness, the wear resistance, and the crack resistance, is considered.

  8. PhoR/PhoP two component regulatory system affects biocontrol capability of Bacillus subtilis NCD-2

    Directory of Open Access Journals (Sweden)

    Qinggang Guo

    2010-01-01

    Full Text Available The Bacillus subtilis strain NCD-2 is an important biocontrol agent against cotton verticillium wilt and cotton sore shin in the field, which are caused by Verticillium dahliae Kleb and Rhizoctonia solani Kuhn, respectively. A mutant of strain NCD-2, designated M216, with decreased antagonism to V. dahliae and R. solani, was selected by mini-Tn10 mutagenesis and in vitro virulence screening. The inserted gene in the mutant was cloned and identified as the phoR gene, which encodes a sensor kinase in the PhoP/PhoR two-component system. Compared to the wild-type strain, the APase activities of the mutant was decreased significantly when cultured in low phosphate medium, but no obvious difference was observed when cultured in high phosphate medium. The mutant also grew more slowly on organic phosphate agar and lost its phosphatidylcholine-solubilizing ability. The suppression of cotton seedling damping-off in vivo and colonization of the rhizosphere of cotton also decreased in the mutant strain when compared with the wild type strain. All of these characteristics could be partially restored by complementation of the phoR gene in the M216 mutant.

  9. PhoR/PhoP two component regulatory system affects biocontrol capability of Bacillus subtilis NCD-2.

    Science.gov (United States)

    Guo, Qinggang; Li, Shezeng; Lu, Xiuyun; Li, Baoqing; Ma, Ping

    2010-04-01

    The Bacillus subtilis strain NCD-2 is an important biocontrol agent against cotton verticillium wilt and cotton sore shin in the field, which are caused by Verticillium dahliae Kleb and Rhizoctonia solani Kuhn, respectively. A mutant of strain NCD-2, designated M216, with decreased antagonism to V. dahliae and R. solani, was selected by mini-Tn10 mutagenesis and in vitro virulence screening. The inserted gene in the mutant was cloned and identified as the phoR gene, which encodes a sensor kinase in the PhoP/PhoR two-component system. Compared to the wild-type strain, the APase activities of the mutant was decreased significantly when cultured in low phosphate medium, but no obvious difference was observed when cultured in high phosphate medium. The mutant also grew more slowly on organic phosphate agar and lost its phosphatidylcholine-solubilizing ability. The suppression of cotton seedling damping-off in vivo and colonization of the rhizosphere of cotton also decreased in the mutant strain when compared with the wild type strain. All of these characteristics could be partially restored by complementation of the phoR gene in the M216 mutant.

  10. Prevention and control of mental illnesses and mental health: National Action Plan for NCD Prevention, Control and Health Promotion in Pakistan.

    Science.gov (United States)

    Nishtar, Sania; Minhas, Fareed A; Ahmed, Ashfaq; Badar, Asma; Mohamud, Khalif Bile

    2004-12-01

    As part of the National Action Plan for Non-communicable Disease Prevention, Control and Health Promotion in Pakistan (NAP-NCD), mental illnesses have been grouped alongside non-communicable diseases (NCD) within a combined strategic framework in order to synchronize public health actions. The systematic approach for mental illnesses is centred on safeguarding the rights of the mentally ill, reducing stigma and discrimination, and de-institutionalisation and rehabilitation of the mentally ill in the community outlining roles of healthcare providers, the community, legislators and policy makers. The approach has implications for support functions in a number of areas including policy building, manpower and material development and research. Priority action areas for mental health as part of NAP-NCD include the integration of surveillance of mental illnesses in a comprehensive population-based NCD surveillance system; creating awareness about mental health as part of an integrated NCD behavioural change communication strategy; integration of mental health with primary healthcare; the development of sustainable public health infrastructure to support community mental health initiatives; building capacity of the health system in support of prevention and control activities; effective implementation of existing legislation and harmonizing working relationships with law enforcing agencies. NAP-NCD also stresses on the need to integrate mental health into health services as part of a sustainable and integrated medical education programme for all categories of healthcare providers and the availability of essential psychotropic drugs at all healthcare levels. It lays emphasis on protecting the interests of special groups such as prisoners, refugees and displaced persons, women, children and individuals with disabilities. Furthermore, it promotes need-based research for contemporary mental health issues.

  11. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  12. In Vivo Differentiation of Mesenchymal Stem Cells into Insulin Producing Cells on Electrospun Poly-L-Lactide Acid Scaffolds Coated with Matricaria chamomilla L. Oil

    Directory of Open Access Journals (Sweden)

    Afsaneh Fazili

    2016-09-01

    Full Text Available Objective: This study examined the in vivo differentiation of mesenchymal stem cells (MSCs into insulin producing cells (IPCs on electrospun poly-L-lactide acid (PLLA scaffolds coated with Matricaria chammomila L. (chamomile oil. Materials and Methods: In this interventional, experimental study adipose MSCs (AMSCs were isolated from 12 adult male New Zealand white rabbits and characterized by flow cytometry. AMSCs were subsequently differentiated into osteogenic and adipogenic lines. Cells were seeded onto either a PLLA scaffold (control or PLLA scaffold coated with chamomile oil (experimental. A total of 24 scaffolds were inserted into the pancreatic area of each rabbit and placement was confirmed by ultrasound. After 21 days, immunohistochemistry analysis of insulin-producing like cells on protein levels confirmed insulin expression of insulin producing cells (IPSCs. Real-time polymerase chain reaction (PCR determined the expressions of genes related to pancreatic endocrine development and function. Results: Fourier transform infrared spectroscopy (FTIR results confirmed the existence of oil on the surface of the PLLA scaffold. The results showed a new peak at 2854 cm-1 for the aliphatic CH2 bond. Pdx1 expression was 0.051 ± 0.007 in the experimental group and 0.009 ± 0.002 in the control group. There was significantly increased insulin expression in the scaffold coated with chamomile oil (0.09 ± 0.001 compared to control group (0.063 ± 0.009, P≤0.05. Both groups expressed Ngn3 and Pdx1 specific markers and pancreatic tissue was observed at 21 days post transplantation. Conclusion: The pancreatic region is an optimal site for differentiation of AMSCs to IPCs. Chamomile oil (as an antioxidant agent can affect cell adhesion to the scaffold and increase cell differentiation. In addition, the oil may lead to increased blood glucose uptake in pathways in the muscles, liver and fatty tissue of a diabetic animal model by some probable molecular

  13. The Role of SiO2 Gas in the Operation of Anti-Corrosion Coating Produced by PVD

    Directory of Open Access Journals (Sweden)

    Meysam Zarchi

    2015-09-01

    Full Text Available This study examined theSiO2 gas present in the coatings used in corrosion industry.These layers have been created by physical vapor deposition (PVD, with an appropriate performance. Sublimation of SiO2is used to protect PVD aluminum flakes from water corrosionand to generate highly porous SiO2 flakes with holes in the nanometer range. SiOx/Al/SiOx sandwiches were made as well as Ag loaded porous SiO2 as antimicrobial filler.

  14. A review of producing hard coatings by means of duplex treatments using an electroplated coating–thermochemical treatment combination

    Directory of Open Access Journals (Sweden)

    Héctor Cifuentes Aya

    2011-12-01

    Full Text Available Duplex treatments have been developed to overcome the disadvantages presented by simple treatments to surfaces of different materials and have, in a combined and complementary way, the properties that each of these methods supplies individually. The difference between thermal expansion coefficients for Fe and Cr in hard chrome plating leads to crack formation in the deposited coat, through which corrosive agents migrate and reduce the system’s integrity.Direct deposition by physical vapour deposition (PVD, used for obtaining chromium nitride films on steel substrates, is limited by high production costs, the low thickness obtained and low resistance to corrosion due to the presence of micro pores. Some studies have combined an electroplated chromium with thermochemical treatments made in a controlled atmosphere or vacuum furnaces or by plasma. This kind of duplex treatment allows compounds such as CrxN, CrxCyN and CrxCy to be obtained from chemical and micro structural transformation of chromium with nitrogen and/or carbon, the sealing of cracks in the coating and increasing the magnitude of properties like hardness and density, improving wear and abrasion and corrosion resistance.

  15. Electrochemical characterization of V{sub x}Nb{sub y}C{sub z}/Bi{sub x}Ti{sub y}O{sub z} coatings produced through thermo-reactive diffusion and the sputtering technique

    Energy Technology Data Exchange (ETDEWEB)

    Castro H, S. A.; Alfonso, J. E.; Olaya, J. J., E-mail: jealfonso@unal.edu.co [Universidad Nacional de Colombia, Departamento de Fisica, Grupo de Ciencia de Materiales y Superficies, AA-14490 Bogota (Colombia)

    2016-11-01

    We present and experimental study of the structural evolution of a bilayer V{sub x}Nb{sub y}C{sub z}/Bi{sub x}Ti{sub y}O{sub z} coating produced via thermo-reactive diffusion (TRD) and the RF sputtering process on D-2 steel substrate. The TRD treatments were carried out in a molten mixture consisting of borax, ferro-niobium, ferro-vanadium, and aluminum, at 1313 K for 3 hours, using a resistance-heating furnace. Bi{sub x}Ti{sub y}O{sub z} coatings were deposited using RF magnetron sputtering on TRD coatings, in order to carry out a study of the corrosion behavior of this compound. The crystallographic structure of the coatings was determined via X-ray diffraction, the corrosion resistance was analyzed through the potentiodynamic polarization test (Tafel Extrapolation) and electrochemical impedance spectroscopic analysis (EIS). X-ray diffraction patterns showed that the ternary coating (VNbC{sub 2}) was preferentially oriented along the [200] direction with a cubic-centered face structure, and the Bi{sub x}Ti{sub y}O{sub z} coatings were amorphous. The electrochemical studies showed that the resistance corrosion of the coatings increased with respect to the bare substrate, and that polarization resistance in the bilayer coatings increased with respect to the ternary coatings, suggesting that the titanate has anti corrosive barrier effects. (Author)

  16. Soft-agar-coated filter method for early detection of viable and thermostable direct hemolysin (TDH)- or TDH-related hemolysin-producing Vibrio parahaemolyticus in seafood.

    Science.gov (United States)

    Hayashi, Sachiko; Okura, Masatoshi; Osawa, Ro

    2006-07-01

    A novel method for detecting viable and thermostable direct hemolysin (TDH)-producing or TDH-related hemolysin (TRH)-producing Vibrio parahaemolyticus in seafood was developed. The method involved (i) enrichment culture, selective for viable, motile cells penetrating a soft-agar-coated filter paper, and (ii) a multiplex PCR assay targeting both the TDH gene (tdh) and TRH gene (trh) following DNase pretreatment on the test culture to eradicate any incidental DNAs that might have been released from dead cells of tdh- or trh-positive (tdh+ trh+) strains and penetrated the agar-coated filter. A set of preliminary laboratory tests performed on 190 ml of enrichment culture that had been inoculated simultaneously with ca. 100 viable cells of a strain of tdh+ trh+ V. parahaemolyticus and dense populations of a viable strain of tdh- and trh-negative V. parahaemolyticus or Vibrio alginolyticus indicated that the method detected the presence of viable tdh+ trh+ strains. Another set of preliminary tests on 190 ml of enrichment culture that had been initially inoculated with a large number of dead cells of the tdh+ trh+ strain together with dense populations of the tdh- and trh-negative strains confirmed that the method did not yield any false-positive results. Subsequent quasi-field tests using various seafood samples (ca. 20 g), each of which was experimentally contaminated with either or both hemolysin-producing strains at an initial density of ca. 5 to 10 viable cells per gram, demonstrated that contamination could be detected within 2 working days.

  17. Coating of Microbially Produced Calcium Carbonate Precipitation on Marble%大理石表面微生物诱导碳酸钙覆膜

    Institute of Scientific and Technical Information of China (English)

    牟涛; 竹文坤; 段涛; 张友魁; 陈晓明

    2014-01-01

    选育碳酸盐矿化菌,利用其诱导CaCO3沉积,采用涂覆法和浸泡法进行细菌矿化试验,最终在大理石样品表面形成一层致密的矿化膜。采用扫描电镜(SEM)和X射线衍射(XRD)对大理石空白试样和处理后试样进行分析,并对矿化膜进行抗酸性测试。结果表明,涂覆法和浸泡法均能在大理石表面粘结一层细小颗粒,形成一层致密、厚度为50~100μm的CaCO3矿化膜。经过覆膜处理的大理石耐酸性能得到了明显提升。%CaCO3 precipitation was induced by carbonate-mineralization microbe using the immersion method and the coating method, and ifnally formed a dense mineralization membrane layer on marble sample surface. The immersed and smeared samples were characterized by scanning electron microscopic (SEM) and X-ray diffraction (XRD), as well as tested the acid-resistance of the calcium carbonate layer. Experimental results showed that both immersion method and coating method can produce calcium carbonate particle forming a layer of dense mineralization membrane of 50~100μm, acid-resistance of the coated marble samples was improved signiifcantly.

  18. Submicron MC-type reinforced coating produced by laser alloying%激光合金化引入亚微米MC型增强相的研究

    Institute of Scientific and Technical Information of China (English)

    韩甜; 王爱华; 彭锦; 吴宝业; 黄朝

    2012-01-01

    为了研究不同反应方式的原位合成或直接添加所引入的碳化物增强相对碳化物强化铁基复合涂层耐磨性能的影响,采用CO2激光器在T10钢表面激光合金化制备TiC/Fe基复合涂层,对涂层的组织结构、显微硬度和耐磨性能进行了检测和分析.结果表明,合金化层组织致密无缺陷,由γ-CrFe7C0.5相+亚微米MC相(M=Ti,Cr,W)组成,其中奥氏体在磨损过程中由于加工硬化转变成马氏体;直接添加增强相的磨损失重是原位合成反应生成增强相的2倍~3倍;Ti+C化合反应生成的碳化物含量高于TiO2+C还原反应,耐磨性能更优异.该实验结果对制备TiC强化Fe基复合涂层时陶瓷相的最佳引入方式,有一定的指导借鉴作用.%In order to study the influence of carbides produced by in situ synthesis of various chemical reactions or direct addition on wear resistance of carbide reinforced composite coatings, TiC reinforced Fe-based composite coatings were prepared on T10 steel substrate by laser alloying. Then their microstructures, phases, microhardness and wear properties were investigated and analyzed. Results showed that compact and non-defective alloy layers were obtained, consisting of γ-CrFe, C0.5 and submicron MC(M=Ti, Cr, W) particles. Austenite transformed into martensite in wear testing because of processing hardening. Wear weight loss of direct addition was 2 times to 3 times larger than that of in situ synthesis. The content of carbides produced through combination reaction between Ti and C was higher than that produced through reduction reaction between TiO2 and C, which led to a better tribological performance. The results can serve as a guide in selecting the best method of the ceramic phase introduction when preparing TiC reinforced Fe-based composite coatings.

  19. Research on the abrasive wear resistance of YDCrMoV coating produced by CO2 shielded flux-cored wire surfacing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Caterpillar construction machines play an important part in many fields such as hydraulic and electric engineering, the construction of highway, for its particular of structure. The walking system of caterpillar construction machines is always under the condition of three-body abrasive wear. The abrasive wear of walking system is very severe, which always results in damages of components or structures of walking system of caterpillar construction machines. It is very important to repair the walking system by cladding technique. The abrasive wear properties of four kinds coatings produced by the shielded flux-cored wire surfacing for the repair of the damaged components of walking system of caterpillar construction machines have been studied experimentally on an MLS-23 type wet sand rubber wheel abrasive tester. The surfaces morphologies of the abrasively worn specimens and their microstructures are investigated by transmitting electron microscopy (TEM) after wear testing. Results show that the wear mechanism of cladding metals of the flux-cored wire No.1 and the No.2 is micro-cutting while that of the No.3 and the No.4 is micro-ploughing. The four kinds of flux-cored wire coatings present great potential applications for the repairing of caterpillar construction machines in the Three Gorges Engineering.

  20. On the influence of a TiN interlayer on DLC coatings produced by pulsed vacuum arc discharge: Compositional and morphological study

    Energy Technology Data Exchange (ETDEWEB)

    Segura-Giraldo, B. [Departamento de Fisica y Quimica, Universidad Nacional de Colombia Sede Manizales, Campus La Nubia, Km. via al aeropuerto, Manizales (Colombia); Restrepo-Parra, E., E-mail: erestrepopa@unal.edu.co [Departamento de Fisica y Quimica, Universidad Nacional de Colombia Sede Manizales, Campus La Nubia, Km. via al aeropuerto, Manizales (Colombia); Grupo de Desarrollo de Nuevos Materiales, Universidad Nacional de Colombia Sede Manizales, Campus La Nubia, Km. via al aeropuerto, Manizales (Colombia); Laboratorio de Fisica del Plasma, Universidad Nacional de Colombia Sede Manizales, Campus La Nubia, Km. via al aeropuerto, Manizales (Colombia); Arango-Arango, P.J. [Departamento de Fisica y Quimica, Universidad Nacional de Colombia Sede Manizales, Campus La Nubia, Km. via al aeropuerto, Manizales (Colombia); Laboratorio de Fisica del Plasma, Universidad Nacional de Colombia Sede Manizales, Campus La Nubia, Km. via al aeropuerto, Manizales (Colombia)

    2009-10-15

    The influence of a TiN interlayer on DLC coatings grown on silicon (1 0 0), 316 stainless steel and KCl by using the PAPVD pulsed arc discharge technique is presented in this paper. The structure of the coatings was determined by means of FTIR through observation of the absorption band modes of CH{sub 2} between 3100 and 2800 cm{sup -1} and representation of the sp{sup 3} and sp{sup 2} carbon bonds, respectively. The sp{sup 3}/sp{sup 2} bonds ratio was calculated by using the base line method and producing a value greater than 1 which was a good prediction of high hardness. XPS analysis of the films was made; the wide spectrum showed the elemental composition of the films (Ti, N, C). A narrow spectrum of C1s at binding energy of 284.48 eV was obtained, and its deconvolution showed peaks of sp{sup 3}, sp{sup 2} and Ti-C. Ti-C bonds were formed due to diffusion of carbon atoms into a TiN matrix. The concentration for the XPS spectra was calculated by using the area under the curve of sp{sup 3} and sp{sup 2} peaks. The morphology of the bilayer, including roughness, grain size and thickness was studied through SPM techniques.

  1. High-performance resin-bonded magnets produced from zinc metal-coated Sm2(Fe0.9Co0.1)17Nx fine powders

    Science.gov (United States)

    Noguchi, K.; Machida, K.; Yamamoto, K.; Nishimura, M.; Adachi, G.

    1999-09-01

    Fine powders of Sm2(Fe0.9Co0.1)17Nx (x=˜3) with particle sizes (d) around 1 μm as coated with zinc metal produced via the photodecomposition of diethylzinc [Zn(C2H5)2], which still provided high remanence (Br) and coercivity (Hcj) values of ˜1.43 T and ˜0.85 MAm-1, were molded to compression-type resin bonded Zn/Sm2(Fe0.9Co0.1)17Nx magnets with density values of ˜6.33 g cm-3. By optimizing the preparation conditions such as grinding, surface coating, and molding for them, the highest maximum energy product of (BH)max=186 kJm-3 for Hcj=0.73 MAm-1 was recorded among all kinds of the Sm-Fe-N based magnets reported to date. Furthermore, the excellent aging behavior of the bonded Zn/Sm2(Fe0.9Co0.1)17Nx magnets was observed after standing in air at ˜393 K and the thermal coefficient for permanent magnet was evaluated to be α(Br)=-0.04% K-1.

  2. Effect of adhesive properties of buffy coat on the quality of blood components produced with Top & Top and Top & Bottom bags.

    Science.gov (United States)

    Cerelli, Eugenio; Nocera, Martina; Di Bartolomeo, Erminia; Panzani, Paola; Baricchi, Roberto

    2015-04-01

    The Transfusion Medicine Unit of Reggio Emilia currently collects whole blood using conventional quadruple Fresenius Top & Top bags. In this study, new Fresenius Top & Bottom bags were assessed and compared to the routine method with regards to product quality and operational requirements. Twenty-one whole blood units were collected with both the new and the traditional bags, and then separated. Quality control data were evaluated and compared in order to estimate yield and quality of final blood components obtained with the two systems. We collected other bags, not included in the ordinary quality control programme, for comparison of platelet concentrates produced by pools of buffy coat. Compared to the traditional system, the whole blood units processed with Top & Bottom bags yielded larger plasma volumes (+5.7%) and a similar amount of concentrated red blood cells, but with a much lower contamination of lymphocytes (-61.5%) and platelets (-86.6%). Consequently, the pooled platelets contained less plasma (-26.3%) and were significantly richer in platelets (+17.9%). This study investigated the effect of centrifugation on the adhesiveness of the buffy coat to the bag used for whole blood collection. We analysed the mechanism by which this undesirable phenomenon affects the quality of packed red blood cells in two types of bags. We also documented the incomparability of measurements on platelet concentrates performed with different principles of cell counting: this vexing problem has important implications for biomedical research and for the establishment of universal product standards. Our results support the conclusion that the Top & Bottom bags produce components of higher quality than our usual system, while having equal operational efficiency. Use of the new bags could result in an important quality improvement in blood components manufacturing.

  3. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    Science.gov (United States)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  4. Investigation of the Microstructure and the Mechanical Properties of Cu-NiC Composite Produced by Accumulative Roll Bonding and Coating Processes

    Science.gov (United States)

    Shabani, Ali; Toroghinejad, Mohammad Reza

    2015-12-01

    In the present study, Cu-1.8 wt.% NiC (nickel coating) composite was produced by the combination of two methods, including accumulative roll bonding (ARB) and electroplating processes. Electroplating process was done on copper strips in order to produce a nickel-particle-reinforced composite. Microstructure, texture, and the mechanical properties of the produced composite were evaluated during various cycles of ARB using optical and scanning electron microscopes, x-ray diffraction, microhardness, and tensile tests. In addition, the results were compared with Cu-Cu and also Cu-NiS (nickel sheet) samples. It was found that nickel layers were fractured from the first cycle of the process, and nickel fragments were distributed in the copper matrix as the number of cycles was increased. Variation of orientation density of α-, β-, and τ-fibers for the produced composite was examined in different cycles. Microhardness for different elements in different cycles of Cu-NiC was also evaluated. Also, the investigation of the mechanical properties showed that by proceeding the ARB process, the tensile strength of the produced Cu-NiC and Cu-Cu samples was increased. However, improvement in the mechanical properties of composite samples was more noticeable due to the reinforcing effect of nickel particles. The elongation of composite samples showed a decrease in the primary cycles, unlike Cu-Cu ones; however, it was then increased. Finally, by using scanning electron microscopy, the fracture surfaces of Cu-NiC composite were studied to disclose the fracture mechanism of the samples.

  5. Novel method to produce {sup 109}Cd via proton irradiation of electroplated silver on a gold-coated copper backing

    Energy Technology Data Exchange (ETDEWEB)

    Gholamzadeh, Z.; Sadeghi, M.; Mirzaei, M. [Nuclear Science and Technology Research Institute, Tehran (Iran, Islamic Republic of). Agricultural, Medical and Industrial Research School; Aref, M. [Zanjan Univ. (Iran, Islamic Republic of). Faculty of Physics

    2011-08-15

    Silver electrodeposition on gold layer was carried out by the alkaline plating baths to produce cadmium-109 via {sup nat}Ag(p, n){sup 109}Cd nuclear reaction. Gold was electrodeposited on copper backing in the beginning; the bath content consisted of 17.7 gl{sup -1} KCN, 6.6 gl{sup -1} Au, 6.6 gl{sup -1} K{sub 2}CO{sub 3} and 3.3 gl{sup -1} Na{sub 2}CO{sub 3} while acidity and temperature of the bath adjusted at 10 and 45 C respectively. A DC current density of ca 2.08 mA . cm{sup -2} was used to electroplate gold. A gold layer of 63 {mu}m thickness with suitable morphology was obtained after the electrodeposition. Silver was electrodeposited on the gold layer with 100% efficiency using a cyanide bath. The silver target was irradiated with 15 MeV proton beam and current of 150 {mu}A; the {sup 109}Cd production yield was 2.0 {mu}Ci/{mu}A . h (0.074 MBq/{mu}A . h). The target material was dissolved by 14 M HNO{sub 3}{sup .} Cadmium-109 in the dissolved target solution was separated from silver by evaporation process. Cadmium recovered with more than 88% efficiency involved non-detected silver impurity. (orig.)

  6. Corrosion resistance and biological activity of TiO2 implant coatings produced in oxygen-rich environments.

    Science.gov (United States)

    Zhang, Rui; Wan, Yi; Ai, Xing; Liu, Zhanqiang; Zhang, Dong

    2017-01-01

    The physical and chemical properties of bio-titanium alloy implant surfaces play an important role in their corrosion resistance and biological activity. New turning and turning-rolling processes are presented, employing an oxygen-rich environment in order to obtain titanium dioxide layers that can both protect implants from corrosion and also promote cell adhesion. The surface topographies, surface roughnesses and chemical compositions of the sample surfaces were obtained using scanning electron microscopy, a white light interferometer, and the Auger electron spectroscopy, respectively. The corrosion resistance of the samples in a simulated body fluid was determined using electrochemical testing. Biological activity on the samples was also analyzed, using a vitro cell culture system. The results show that compared with titanium oxide layers formed using a turning process in air, the thickness of the titanium oxide layers formed using turning and turning-rolling processes in an oxygen-rich environment increased by 4.6 and 7.3 times, respectively. Using an oxygen-rich atmosphere in the rolling process greatly improves the corrosion resistance of the resulting samples in a simulated body fluid. On samples produced using the turning-rolling process, cells spread quickly and exhibited the best adhesion characteristics.

  7. Combustion chemical vapor deposited coatings for thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States). School of Materials Science and Engineering

    1995-12-31

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings. In this report, the evaluation of alumina and ceria coatings on a nickel-chromium alloy is described.

  8. Combustion chemical vapor deposited coatings for thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States). School of Materials Science and Engineering

    1995-12-31

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings. In this report, the evaluation of alumina and ceria coatings on a nickel-chromium alloy is described.

  9. Comparative High-Temperature Corrosion Behavior of Ni-20Cr Coatings on T22 Boiler Steel Produced by HVOF, D-Gun, and Cold Spraying

    Science.gov (United States)

    Kaushal, Gagandeep; Bala, Niraj; Kaur, Narinder; Singh, Harpreet; Prakash, Satya

    2014-01-01

    To protect materials from surface degradations such as wear, corrosion, and thermal flux, a wide variety of materials can be deposited on the materials by several spraying processes. This paper examines and compares the microstructure and high-temperature corrosion of Ni-20Cr coatings deposited on T22 boiler steel by high velocity oxy-fuel (HVOF), detonation gun spray, and cold spraying techniques. The coatings' microstructural features were characterized by means of XRD and FE-SEM/EDS analyses. Based upon the results of mass gain, XRD, and FE-SEM/EDS analyses it may be concluded that the Ni-20Cr coating sprayed by all the three techniques was effective in reducing the corrosion rate of the steel. Among the three coatings, D-gun spray coating proved to be better than HVOF-spray and cold-spray coatings.

  10. Single Layer Broadband Anti-Reflective Coatings for Plastic Substrates Produced by Full Wafer and Roll-to-Roll Step-and-Flash Nano-Imprint Lithography.

    Science.gov (United States)

    Burghoorn, Marieke; Roosen-Melsen, Dorrit; de Riet, Joris; Sabik, Sami; Vroon, Zeger; Yakimets, Iryna; Buskens, Pascal

    2013-08-27

    Anti-reflective coatings (ARCs) are used to lower the reflection of light on the surface of a substrate. Here, we demonstrate that the two main drawbacks of moth eye-structured ARCs-i.e., the lack of suitable coating materials and a process for large area, high volume applications-can be largely eliminated, paving the way for cost-efficient and large-scale production of durable moth eye-structured ARCs on polymer substrates. We prepared moth eye coatings on polymethylmethacrylate (PMMA) and polycarbonate using wafer-by-wafer step-and-flash nano-imprint lithography (NIL). The reduction in reflection in the visible field achieved with these coatings was 3.5% and 4.0%, respectively. The adhesion of the coating to both substrates was good. The moth eye coating on PMMA demonstrated good performance in three prototypical accelerated ageing tests. The pencil hardness of the moth eye coatings on both substrates was polyethylene terephthalate (PET) at line speeds up to two meters per minute. The resulting coatings showed a good replication of the moth eye structures and, consequently, a lowering in reflection of the coated PET of 3.0%.

  11. Improving tribological properties of (Zn–Ni)/nano Al{sub 2}O{sub 3} composite coatings produced by ultrasonic assisted pulse plating

    Energy Technology Data Exchange (ETDEWEB)

    Ataie, Sayed Alireza, E-mail: ataie_s_alireza@metaleng.iust.ac.ir; Zakeri, Alireza

    2016-07-25

    In this study pulse electroplating was used to deposit the composite coating of (Zn–Ni) strengthened by Al{sub 2}O{sub 3} nanoparticles on mild steel plate. The effect of Al{sub 2}O{sub 3} fraction and ultrasonic irradiation on the properties of the composite coating was also investigated. Scanning electron microscopy and energy dispersive spectroscopy techniques were employed to characterize the morphology and composition of the coating. Topography and surface roughness were investigated by atomic force microscopy. Also in order to evaluate the mechanical properties of the coating micro hardness and wear tests were conducted. It was found that coating hardness was increased from 538 HV to 750 HV and friction coefficient was decreased from 0.588 to 0.392. Results revealed that tribological properties of coating could be improved significantly by using suitable ultrasonic intensity simultaneously with pulse plating. - Highlights: • SEM indicated on the elimination of cracks and pores when ultrasounds were used. • XRD result showed nano sized grains of Zn–Ni matrix was developed in this research. • Simultaneous pulse plating and ultrasonic conditions improved the properties of the coating. • A (Zn–Ni)/nano alumina uniform composite coating for especial applications was developed. • Micro hardness and wear behavior of the coating was modified by intensifying the ultrasound.

  12. The effect of zinc bath temperature on the morphology, texture and corrosion behaviour of industrially produced hot-dip galvanized coatings

    Directory of Open Access Journals (Sweden)

    A. Bakhtiari

    2014-03-01

    Full Text Available The purpose of this work is to identify the influence of zinc bath temperature on the morphology, texture and corrosion behavior of hot-dip galvanized coatings. Hot-dip galvanized samples were prepared at temperature in the range of 450-480 °C in steps of 10 °C, which is the conventional galvanizing temperature range in the galvanizing industries. The morphology of coatings was examined with optical microscopy and scanning electron microscopy (SEM. The composition of the coating layers was determined using energy dispersive spectroscopy (EDS analysis. The texture of the coatings was evaluated using X-ray diffraction. Corrosion behavior was performed using salt spray cabinet test and Tafel extrapolation test. From the experimental results, it was found that increasing the zinc bath temperature affects the morphology of the galvanized coatings provoking the appearance of cracks in the coating structure. These cracks prevent formation of a compact structure. In addition, it was concluded that (00.2 basal plane texture component was weakened by increasing the zinc bath temperature and, conversely, appearance of (10.1 prism component, (20.1 high angle pyramidal component and low angle component prevailed. Besides, coatings with strong (00.2 texture component and weaker (20.1 components have better corrosion resistance than the coatings with weak (00.2 and strong (20.1 texture components. Furthermore, corrosion resistance of the galvanized coatings was decreased by increasing the zinc bath temperature.

  13. "They just come, pick and go." The Acceptability of Integrated Medication Adherence Clubs for HIV and Non Communicable Disease (NCD) Patients in Kibera, Kenya

    Science.gov (United States)

    Venables, Emilie; Edwards, Jeffrey K.; Baert, Saar; Etienne, William; Khabala, Kelly; Bygrave, Helen

    2016-01-01

    Introduction The number of people on antiretroviral therapy (ART) for the long-term management of HIV in low- and middle-income countries (LMICs) is continuing to increase, along with the prevalence of Non-Communicable Diseases (NCDs). The need to provide large volumes of HIV patients with ART has led to significant adaptations in how medication is delivered, but access to NCD care remains limited in many contexts. Medication Adherence Clubs (MACs) were established in Kibera, Kenya to address the large numbers of patients requiring chronic HIV and/or NCD care. Stable NCD and HIV patients can now collect their chronic medication every three months through a club, rather than through individual clinic appointments. Methodology We conducted a qualitative research study to assess patient and health-care worker perceptions and experiences of MACs in the urban informal settlement of Kibera, Kenya. A total of 106 patients (with HIV and/or other NCDs) and health-care workers were purposively sampled and included in the study. Ten focus groups and 19 in-depth interviews were conducted and 15 sessions of participant observation were carried out at the clinic where the MACs took place. Thematic data analysis was conducted using NVivo software, and coding focussed on people’s experiences of MACs, the challenges they faced and their perceptions about models of care for chronic conditions. Results MACs were considered acceptable to patients and health-care workers because they saved time, prevented unnecessary queues in the clinic and provided people with health education and group support whilst they collected their medication. Some patients and health-care workers felt that MACs reduced stigma for HIV positive patients by treating HIV as any other chronic condition. Staff and patients reported challenges recruiting patients into MACs, including patients not fully understanding the eligibility criteria for the clubs. There were also some practical challenges during the

  14. A multilayer innovative solution to improve the adhesion of nanocrystalline diamond coatings

    Energy Technology Data Exchange (ETDEWEB)

    Poulon-Quintin, A., E-mail: poulon@icmcb-bordeaux.cnrs.fr [CNRS, ICMCB, UPR 9048, F-33600 Pessac (France); Univ. Bordeaux, ICMCB, UPR 9048, F-33600 Pessac (France); Faure, C.; Teulé-Gay, L.; Manaud, J.P. [CNRS, ICMCB, UPR 9048, F-33600 Pessac (France); Univ. Bordeaux, ICMCB, UPR 9048, F-33600 Pessac (France)

    2015-03-15

    Highlights: • Improvement of the NCD adhesion on WC-12%Co substrates for tooling applications using a multi-interlayer additional system. • Reduction of the graphite layer thickness and continuity at the interface with the diamond. • Transmission electron microscopy study for a better understanding of the diffusion phenomena occurring at the interfaces. - Abstract: Nano-crystalline diamond (NCD) films grown under negative biased substrates by chemical vapor deposition (CVD) are widely used as surface overlay coating onto cermet WC-Co cutting tools to get better performances. To improve the diamond adhesion to the cermet substrate, suitable multi-layer systems have been added. They are composed of a cobalt diffusion barrier close to the substrate (single and sequenced nitrides layers) coated with a nucleation extra layer to improve the nucleus density of diamond during CVD processing. For all systems, before and after diamond deposition, transmission electron microscopy (TEM) has been performed for a better understanding of the diffusion phenomena occurring at the interfaces and to evaluate the presence of graphitic species at the interface with the diamond. Innovative multilayer system dedicated to the regulation of cobalt diffusion coated with a bilayer system optimized for the carbon diffusion control, is shown as an efficient solution to significantly reduce the graphite layer formation at the interface with the diamond down to 10 nm thick and to increase the adhesion of NCD diamond layer as scratch-tests confirm.

  15. 覆砂铁型铸造工艺生产ADI摩擦斜楔%ADI Oblique Wedge Produced with Resin Sand Coated-Iron Mold Casting Process

    Institute of Scientific and Technical Information of China (English)

    王彬; 鲍玉龙; 王德军

    2013-01-01

    The casting method and heat treatment process adopted for using resin sand coated-iron mold to produce ADI oblique wedge of railway vehicles was introduced. By adopting semi -pressurized gating system and filter to skim slag, choosing rational melting charge mixture ratio and the cored-wire injection nodularizing process, using salt bath isothermal quenching process, the hi-strength , hi-hardness and hi-toughness ADI castings with bainite + residual austenite as matrix were finally obtained.%介绍了采用覆砂铁型铸造生产火车用摩擦斜楔ADI铸件的铸造工艺和热处理工艺.通过采用半封闭式浇注系统和过滤网挡渣;选用合理的炉料配比及喂丝球化处理工艺;采用盐浴等温淬火工艺,最终获得以贝氏体+残余奥氏体为基体的高强度、高硬度及高韧性的ADI铸件.

  16. Single layer broadband anti-reflective coatings for plastic substrates produced by full wafer and roll-to-roll step-and-flash nano-imprint lithography

    NARCIS (Netherlands)

    Burghoorn, M.M.A.; Roosen-Melsen, D.A.; Riet, J.F.J. de; Sabik, S.; Vroon, Z.A.E.P.; Yakimets, I.; Buskens, P.J.P.

    2013-01-01

    Anti-reflective coatings (ARCs) are used to lower the reflection of light on the surface of a substrate. Here, we demonstrate that the two main drawbacks of moth eye-structured ARCs-i.e., the lack of suitable coating materials and a process for large area, high volume applications-can be largely

  17. Microstructure and corrosion performance of steam-based conversion coatings produced in the presence of TiO2 particles on aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl;

    2016-01-01

    The steam-based conversion coatings containing TiO2 particleswere prepared using a two-step process comprising of spin coating of particles onto an aluminiumsubstrate followed by a high-pressure steam treatment. Process has resulted in the formation of aluminium oxide layer (~1.3 μm thick) embedded...

  18. Enhancement in Tribological and Mechanical Properties of Cemented Tungsten Carbide Substrates using CVD-diamond Coatings

    Directory of Open Access Journals (Sweden)

    K.A. Najar

    2017-03-01

    Full Text Available An experimental investigation has been carried out to study the influence on the performance characteristics of a cutting tool material notably known as cemented tungsten carbide (WC-Co. A comparison has been documented between nanocrystalline diamond (NCD and microcrystalline diamond (MCD coatings deposited on two cemented tungsten carbide (WC-Co substrates with the architectures of WC-Co/NCD and WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD technique. In the present work, the friction characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10 N normal loads, when sliding against smooth alumina (Al2O3 ceramic ball for the total duration of 20 min, under dry sliding condition. Nanoindentation tests were also conducted using Berkovich nanoindenter for the purpose of measurement of hardness and elastic modulus values. However, the average value of friction coefficient (COF corresponding to MCD and NCD coatings decrease from ~0.37–0.32 and ~0.30–0.27, respectively when the load is increased from 1–10 N. However, for conventional WC-Co substrate the average COF increases from ~0.60–0.75, under the same input operating conditions. The wear tracks formed on the surfaces of NCD, MCD and WC-Co, after sliding were characterised using Raman spectroscopy and scanning electron microscopy (SEM techniques. Therefore, the results will serve breakthrough information for the designer to design the cutting tool or mechanical component using this novel coating procedure.

  19. Microstructure and corrosion performance of steam-based conversion coatings produced in the presence of TiO2 particles on aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl

    2016-01-01

    The steam-based conversion coatings containing TiO2 particleswere prepared using a two-step process comprising of spin coating of particles onto an aluminiumsubstrate followed by a high-pressure steam treatment. Process has resulted in the formation of aluminium oxide layer (~1.3 μm thick) embedded...... to the coatings without TiO2 particles, while the shift in thepitting potential was a function of the steam treatment time and degree of particle incorporation into the oxide....

  20. Effect of Y2O3 Content on Microstructure of Gradient Bioceramic Composite Coating Produced by Wide-Band Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    Liu Qibin; Zou Jianglong; Zheng Min; Dong Chuang

    2005-01-01

    To eliminate thermal stress and cracks in the process of laser cladding, a kind of bioceramic coating with gradient compositional design was prepared on the surface of Ti alloy by using wide-band laser cladding. And effect of Y2O3 content on gradient bioceramic composite coating was studied. The experimental results indicate that adding rare earth can refine grain. Different rare earth contents affect formation of HA and β-TCP in bioceramic coating. When the content of rare earth ranges from 0.4% to 0.6%, the active extent of rare earth in synthesizing HA and β-TCP is the best, which indicates that "monosodium glutamate" effect of rare earth plays a dominant role. However, when rare earth content is up to 0.8%, the amount of synthesizing HA and β-TCP in coating conversely goes down, which demonstrates that rare earth gradually losts its catalysis in manufacturing HA and β-TCP.

  1. Single Layer Broadband Anti-Reflective Coatings for Plastic Substrates Produced by Full Wafer and Roll-to-Roll Step-and-Flash Nano-Imprint Lithography

    National Research Council Canada - National Science Library

    Marieke Burghoorn; Dorrit Roosen-Melsen; Joris de Riet; Sami Sabik; Zeger Vroon; Iryna Yakimets; Pascal Buskens

    2013-01-01

    ...) and polycarbonate using wafer-by-wafer step-and-flash nano-imprint lithography (NIL). The reduction in reflection in the visible field achieved with these coatings was 3.5% and 4.0%, respectively...

  2. Functional analysis of quorum sensing regulator ComA on the production of antifungal active compounds and biofilm formation in Bacillus subtilis NCD-2%群体感应调控因子ComA对枯草芽胞杆菌NCD-2抑菌物质产生和生物膜形成的影响

    Institute of Scientific and Technical Information of China (English)

    王培培; 郭庆港; 李社增; 鹿秀云; 张晓云; 马平

    2016-01-01

    为明确群体感应系统在枯草芽胞杆菌NCD-2菌株抑菌活性和生物膜形成中的作用,通过同源重组技术对群体感应系统中的comA基因进行定位缺失突变,分别比较了NCD-2菌株和comA基因突变子在胞外酶合成、抑菌活性、脂肽抗生素(丰产素)产生以及生物膜形成上的差异,并进一步利用实时荧光定量RT-PCR技术比较了二者生物膜基质编码基因epsA和tasA的表达情况.结果表明,通过同源重组技术获得了comA基因突变子MA-4,同菌株NCD-2相比,其在胞外蛋白酶和纤维素酶的合成能力、对番茄灰霉菌Botrytis cinerea的抑菌活性、丰产素的合成量和生物膜的形成能力上均明显下降;生物膜基质编码基因tasA的表达量下降了70%,而epsA的表达量变化不明显.表明ComA是NCD-2菌株脂肽抗生素和生物膜形成中的重要调控因子.

  3. Effect of CVD-diamond coatings on the tribological performance of cemented tungsten carbide substrates

    Directory of Open Access Journals (Sweden)

    Kaleem Ahmad Najar

    2016-06-01

    Full Text Available A comparison has been documented between nanocrystalline diamond (NCD and microcrystalline diamond (MCD coatings deposited on cemented tungsten carbide (WC-Co substrates with architectures of WC-Co/NCD & WC-Co/MCD, using hot filament chemical vapor deposition (HFCVD technique. In the present work, the frictional characteristics were studied using ball-on-disc type linear reciprocating micro-tribometer, under the application of 1–10N normal loads, when sliding against smooth alumina (Al2O3 ceramic ball for the total duration of 15min, under dry sliding conditions. Nanoindentation tests were also conducted using Berkovich nanoindenter for the purpose of measurement of hardness and elastic modulus values. The average coefficients of friction of MCD and NCD coatings decrease from 0.37 – 0.32 and 0.3 – 0.27 respectively, when the load is increased from 1–10N. However, for conventional WC-Co substrate the average coefficient of friction increases from 0.60–0.75, under the same input operating conditions. The wear tracks formed on the surfaces of CVD-diamond coatings and WC-Co substrate, after friction measurement were characterised using Raman spectroscopy and scanning electron microscopy (SEM techniques. However, the compositional analysis for the formation of tribo-layer observed on the wear tracks of CVD-diamond coatings was confirmed using energy dispersive spectroscopy (EDS technique. Therefore, maintaining an appropriate level of normal load and using appropriate type of diamond coating, friction may be kept to some lower value to improve mechanical processes.

  4. Influence of powder particle injection velocity on the microstructure of Al-12Si/SiCp coatings produced by laser cladding

    NARCIS (Netherlands)

    Anandkumar, R.; Almeida, A.; Vilar, R.; Ocelik, V.; De Hosson, J. Th M.

    2009-01-01

    The influence of powder particle injection velocity on the microstructure of coatings consisting of an Al-Si matrix reinforced with SiC particles prepared by laser cladding from mixtures of powders of Al-12 wt.% Si alloy and SiC was investigated both experimentally and by modeling. At low injection

  5. Development of a novel carbon-coating strategy for producing core-shell structured carbon coated LiFePO4 for an improved Li-ion battery performance.

    Science.gov (United States)

    Pratheeksha, Parakandy Muzhikara; Mohan, Erabhoina Hari; Sarada, Bulusu Venkata; Ramakrishna, Mantripragada; Hembram, Kalyan; Srinivas, Pulakhandam Veera Venkata; Daniel, Paul Joseph; Rao, Tata Narasinga; Anandan, Srinivasan

    2016-12-21

    In the present study, LiFePO4 (LFP) has been synthesized using a flame spray pyrolysis unit followed by carbon coating on LFP using a novel strategy of dehydration assisted polymerization process (DAP) in order to improve its electronic conductivity. Characterization studies revealed the presence of a pure LFP structure and the formation of a thin, uniform and graphitic carbon layer with a thickness of 6-8 nm on the surface of the LFP. A carbon coated LFP with 3 wt% of carbon, using a DAP process, delivered a specific capacity of 167 mA h g(-1) at a 0.1C rate, whereas LFP carbon coated by a carbothermal process (CLFP-C) delivered a capacity of 145 mA h g(-1) at 0.1C. Further carbon coated LFP by the DAP exhibited a good rate capability and cyclic stability. The enhanced electrochemical performance of C-LFP by DAP is attributed to the presence of a uniform, thin and ordered graphitic carbon layer with a core-shell structure, which greatly increased the electronic conductivity of LFP and thereby showed an improved electro-chemical performance. Interestingly, the developed carbon coating process has been extended to synthesize a bulk quantity (0.5 kg) of carbon coated LFP under optimized experimental conditions as a part of up-scaling and the resulting material electro-chemical performance has been evaluated and compared with commercial electrode materials. Bulk C-LFP showed a capacity of 131 mA h g(-1) and 87 mA h g(-1) at a rate of 1C and at 10C, respectively, illustrating that the developed DAP process greatly improved the electrochemical performance of LFP in terms of rate capability and cyclic stability, not only during the lab scale synthesis but also during the large scale synthesis. Benchmark studies concluded that the electro-chemical performance of C-LFP by DAP is comparable with that of TODA LFP and better than that of UNTPL LFP. The DAP process developed in the present study can be extended to other electrode materials as well.

  6. Effect of surfactant concentration in the electrolyte on the tribological properties of nickel-tungsten carbide composite coatings produced by pulse electro co-deposition

    Science.gov (United States)

    Kartal, Muhammet; Uysal, Mehmet; Gul, Harun; Alp, Ahmet; Akbulut, Hatem

    2015-11-01

    A nickel plating bath containing WC particles was used to obtain hard and wear-resistant particle reinforced Ni/WC MMCs on steel surfaces for anti-wear applications. Copper substrates were used for electro co-deposition of Ni matrix/WC with the particle size of nickel films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The effects of the surfactant on the zeta potential, co-deposition and distribution of WC particles in the nickel matrix, as well as the tribological properties of composite coatings were also investigated. The tribological behaviors of the electrodeposited WC composite coatings sliding against M50 steel ball (Ø 10 mm) were examined on a CSM Instrument. All friction and wear tests were performed without lubrication at room temperature and in the ambient air (relative humidity 55-65%).

  7. Lead-Free Sn-Ce-O Composite Coating on Cu Produced by Pulse Electrodeposition from an Aqueous Acidic Sulfate Electrolyte

    Science.gov (United States)

    Sharma, Ashutosh; Das, Karabi; Das, Siddhartha

    2017-10-01

    Pulse-electrodeposited Sn-Ce-O composite solder coatings were synthesized on a Cu substrate from an aqueous acidic solution containing stannous sulfate (SnSO4·3H2O), sulfuric acid (H2SO4), and Triton X-100 as an additive. The codeposition was achieved by adding nano-cerium oxide powder in varying concentrations from 5 g/L to 20 g/L into the electrolytic bath. Microstructural characterization was carried out using x-ray diffraction (XRD), scanning electron microscopy, and transmission electron microscopy. The XRD analysis showed that the deposits consist mainly of tetragonal β (Sn) with reduced cerium oxide species. The composite coatings thus obtained exhibit a smaller grain size, possess higher microhardness, and a lower melting point than the monolithic Sn coating. The electrical resistivity of the developed composites increases, however, but lies within the permissible limits for current lead-free solder applications. Also, an optimum balance of properties in terms of microhardness, adhesion, melting point and resistivity can be obtained with 0.9 wt.% cerium oxide in the Sn matrix, which enables potential applications in solder joints and packaging.

  8. Immunodetection of Triticum mosaic virus by DAS- and DAC-ELISA using antibodies produced against coat protein expressed in Escherichia coli: potential for high-throughput diagnostic methods.

    Science.gov (United States)

    Tatineni, Satyanarayana; Sarath, Gautam; Seifers, Dallas; French, Roy

    2013-04-01

    Triticum mosaic virus (TriMV), an economically important virus infecting wheat in the Great Plains region of the USA, is the type species of the Poacevirus genus in the family Potyviridae. Sensitive and high-throughput serology-based detection methods are crucial for the management of TriMV and germplasm screening in wheat breeding programs. In this study, TriMV coat protein (CP) was expressed in Escherichia coli, and polyclonal antibodies were generated against purified soluble native form recombinant CP (rCP) in rabbits. Specificity and sensitivity of resulting antibodies were tested in Western immuno-blot and enzyme-linked immunosorbent assays (ELISA). In direct antigen coating (DAC)-ELISA, antibodies reacted specifically, beyond 1:20,000 dilution with TriMV in crude sap, but not with healthy extracts, and antiserum at a 1:10,000 dilution detected TriMV in crude sap up to 1:4860 dilution. Notably, rabbit anti-TriMV IgG and anti-TriMV IgG-alkaline phosphatase conjugate reacted positively with native virions in crude sap in a double antibody sandwich-ELISA, suggesting that these antibodies can be used as coating antibodies which is crucial for any 'sandwich' type of assays. Finally, the recombinant antibodies reacted positively in ELISA with representative TriMV isolates collected from fields, suggesting that antibodies generated against rCP can be used for sensitive, large-scale, and broad-spectrum detection of TriMV.

  9. Controlled Thermal Expansion Coat for Thermal Barrier Coatings

    Science.gov (United States)

    Brindley, William J. (Inventor); Miller, Robert A. (Inventor); Aikin, Beverly J. M. (Inventor)

    1999-01-01

    A improved thermal barrier coating and method for producing and applying such is disclosed herein. The thermal barrier coating includes a high temperature substrate, a first bond coat layer applied to the substrate of MCrAlX, and a second bond coat layer of MCrAlX with particles of a particulate dispersed throughout the MCrAlX and the preferred particulate is Al2O3. The particles of the particulate dispersed throughout the second bond coat layer preferably have a diameter of less then the height of the peaks of the second bond coat layer, or a diameter of less than 5 microns. The method of producing the second bond coat layer may either include the steps of mechanical alloying of particles throughout the second bond coat layer, attrition milling the particles of the particulate throughout the second bond coat layer, or using electrophoresis to disperse the particles throughout the second bond coat layer. In the preferred embodiment of the invention, the first bond coat layer is applied to the substrate, and then the second bond coat layer is thermally sprayed onto the first bond coat layer. Further, in a preferred embodiment of die invention, a ceramic insulating layer covers the second bond coat layer.

  10. Effect of particle concentration on the structure and tribological properties of submicron particle SiC reinforced Ni metal matrix composite (MMC) coatings produced by electrodeposition

    Energy Technology Data Exchange (ETDEWEB)

    Guel, H., E-mail: harungul@duzce.edu.tr [Duzce University, Gumusova Vocational School, Department of Metallurgy, 81850, Duzce (Turkey); K Latin-Small-Letter-Dotless-I l Latin-Small-Letter-Dotless-I c, F.; Uysal, M.; Aslan, S.; Alp, A.; Akbulut, H. [Sakarya University, Engineering Faculty, Department of Metallurgical and Materials Engineering, Esentepe Campus, 54187, Sakarya (Turkey)

    2012-03-01

    In the present work, a nickel sulfate bath containing SiC submicron particles between 100 and 1000 nm was used as the plating electrolyte. The aim of this work is to obtain Ni-SiC metal matrix composites (MMCs) reinforced with submicron particles on steel surfaces with high hardness and wear resistance for using in anti-wear applications such as dies, tools and working parts for automobiles and vehicles. The influence of the SiC content in the electrolyte on particle distribution, microhardness and wear resistance of nano-composite coatings was studied. During the electroplating process, the proper stirring speed was also determined for sub-micron SiC deposition with Ni matrix. The Ni films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The depositions were controlled to obtain a specific thickness (between 50 and 200 {mu}m) and volume fraction of the particles in the matrix (between 0.02 and 0.10). The hardness of the coatings was measured to be 280-571 HV depending on the particle volume in the Ni matrix. The tribological behaviors of the electrodeposited SiC nanocomposite coatings sliding against an M50 steel ball (O 10 mm) were examined on a tribometer. All the friction and wear tests were performed without lubrication at room temperature and in the ambient air (with a relative humidity of 55-65%). The results showed that the wear resistance of the nanocomposites was approximately 2-2.2 times more than those of unreinforced Ni.

  11. Effect of Heat Treatment on the Structural Properties of TiO2 Films Produced by Sol-Gel Spin Coating Technique

    Science.gov (United States)

    Nebi, M.; Peker, D.

    2016-10-01

    Due to have superior properties as fotocatalyst and have wide band gap, TiO2 thin films often investigated by researchers and used by technological applications widely. In this study TiO2 films were deposited on glass substrate by Sol-Gel Spin Coating Technic. TiO2 films were deposited at different number of layer and then annealed at 400o C, 500o C, and 600o C in air. Effect of anneal temperature to structural properties were investigated by XRD analysis. It was observed by the light of XRD results that the structural properties of films had changed by anneal temperature.

  12. New nano-sized Al2O3-BN coating 3Y-TZP ceramic composites for CAD/CAM-produced all-ceramic dental restorations. Part I. Fabrication of powders.

    Science.gov (United States)

    Yang, Se Fei; Yang, Li Qiang; Jin, Zhi Hao; Guo, Tian Wen; Wang, Lei; Liu, Hong Chen

    2009-06-01

    Partially sintered 3 mol % yttria-stabilized tetragonal zirconium dioxide (ZrO(2), zirconia) polycrystal (3Y-TZP) ceramics are used in dental posterior restorations with computer-aided design-computer-aided manufacturing (CAD/CAM) techniques. High strength is acquired after sintering, but shape distortion of preshaped compacts during their sintering is inevitable. The aim of this study is to fabricate new machinable ceramic composites with strong mechanical properties that are fit for all-ceramic dental restorations. Aluminum oxide (Al(2)O(3))-coated 3Y-TZP powders were first prepared by the heterogeneous precipitation method starting with 3Y-TZP, Al(NO(3))(3) . 9H(2)O, and ammonia, then amorphous boron nitride (BN) was produced and the as-received composite powders were coated via in situ reaction with boric acid and urea. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) were used to analyze the status of Al(2)O(3)-BN on the surface of the 3Y-TZP particles. TEM micrographs show an abundance of Al(2)O(3) particles and amorphous BN appearing uniformly on the surface of the 3Y-TZP particles after the coating process. The size of the Al(2)O(3) particles is about 20 nm. The XRD pattern shows clearly the peak of amorphous BN among the peaks of ZrO(2).

  13. Reduction of hematite with ethanol to produce magnetic nanoparticles of Fe3O4, Fe1 - x O or Fe0 coated with carbon

    Science.gov (United States)

    Tristão, Juliana C.; Ardisson, José D.; Sansiviero, Maria Terezinha C.; Lago, Rochel M.

    2010-01-01

    The production of magnetic nanoparticles of Fe3O4 or Fe0 coated with carbon and carbon nanotubes was investigated by the reduction of hematite with ethanol in a Temperature Programmed Reaction up to 950°C. XRD and Mössbauer measurements showed after reaction at 350°C the partial reduction of hematite to magnetite. At 600°C the hematite is completely reduced to magnetite (59%), wüstite (39%) and metallic iron (7%). At higher temperatures, carbide and metallic iron are the only phases present. TG weight losses suggested the formation of 3-56 wt.% carbon deposits after reaction with ethanol. It was observed by SEM images a high concentration of nanometric carbon filaments on the material surface. BET analyses showed a slight increase in the surface area after reaction. These materials have potential application as catalyst support and removal of spilled oil contaminants.

  14. 覆砂铁型铸造生产球铁法兰主轴%Main Bearing with Flange Produced by Permanent Die Coated with Sand

    Institute of Scientific and Technical Information of China (English)

    董琪; 顾厚军; 史传岳; 钟晓斌

    2014-01-01

    把原粘土砂湿型生产法兰主轴铸件的工艺改为覆砂铁型工艺,解决了内部缩松等一系列缺陷问题。与原工艺相比,实现了覆砂铁型工艺的“多、快、好、省”。%Problems as defects of inner shrinkage etc in castings of main bearing with flange have been solved when the former technology of clay green sand molding has had been changed to technology of permanent die coated with sand of which the advantages have been much output, quicker, better and cost saved.

  15. Application of a Coated Film Catalyst Layer Model to a High Temperature Polymer Electrolyte Membrane Fuel Cell with Low Catalyst Loading Produced by Reactive Spray Deposition Technology

    Directory of Open Access Journals (Sweden)

    Timothy D. Myles

    2015-10-01

    Full Text Available In this study, a semi-empirical model is presented that correlates to previously obtained experimental overpotential data for a high temperature polymer electrolyte membrane fuel cell (HT-PEMFC. The goal is to reinforce the understanding of the performance of the cell from a modeling perspective. The HT-PEMFC membrane electrode assemblies (MEAs were constructed utilizing an 85 wt. % phosphoric acid doped Advent TPS® membranes for the electrolyte and gas diffusion electrodes (GDEs manufactured by Reactive Spray Deposition Technology (RSDT. MEAs with varying ratios of PTFE binder to carbon support material (I/C ratio were manufactured and their performance at various operating temperatures was recorded. The semi-empirical model derivation was based on the coated film catalyst layer approach and was calibrated to the experimental data by a least squares method. The behavior of important physical parameters as a function of I/C ratio and operating temperature were explored.

  16. Thickness Dependent Structural and Dielectric Properties of Calcium Copper Titanate Thin Films Produced by Spin-Coating Method for Microelectronic Devices

    Science.gov (United States)

    Thiruramanathan, P.; Sankar, S.; Marikani, A.; Madhavan, D.; Sharma, Sanjeev K.

    2017-03-01

    Calcium copper titanate (CaCu3Ti4O12, CCTO) thin films have been deposited on platinized silicon [(111)Pt/Ti/SiO2/Si] substrate through a sol-gel spin coating technique and annealed at 600-900°C with a variation of 100°C per sample for 3 h. The activation energy for crystalline growth, as well as optimal annealing temperature (900°C) of the CCTO crystallites was studied by x-ray diffraction analysis (XRD). Thickness dependent structural, morphological, and optical properties of CCTO thin films were observed. The field emission scanning electron microscopy (FE-SEM) verified that the CCTO thin films are uniform, fully covered, densely packed, and the particle size was found to be increased with film thickness. Meanwhile, quantitative analysis of dielectric properties (interfacial capacitance, dead layers, and bulk dielectric constant) of CCTO thin film with metal-insulator-metal (M-I-M) structures has been investigated systematically using a series capacitor model. Room temperature dielectric properties of all the samples exhibit dispersion at low frequencies, which can be explained based on Maxwell-Wagner two-layer models and Koop's theory. It was found that the 483 nm thick CCTO film represents a high dielectric constant (ɛ r = 3334), low loss (tan δ = 3.54), capacitance (C = 4951 nF), which might satisfy the requirements of embedded capacitor.

  17. Thickness Dependent Structural and Dielectric Properties of Calcium Copper Titanate Thin Films Produced by Spin-Coating Method for Microelectronic Devices

    Science.gov (United States)

    Thiruramanathan, P.; Sankar, S.; Marikani, A.; Madhavan, D.; Sharma, Sanjeev K.

    2017-07-01

    Calcium copper titanate (CaCu3Ti4O12, CCTO) thin films have been deposited on platinized silicon [(111)Pt/Ti/SiO2/Si] substrate through a sol-gel spin coating technique and annealed at 600-900°C with a variation of 100°C per sample for 3 h. The activation energy for crystalline growth, as well as optimal annealing temperature (900°C) of the CCTO crystallites was studied by x-ray diffraction analysis (XRD). Thickness dependent structural, morphological, and optical properties of CCTO thin films were observed. The field emission scanning electron microscopy (FE-SEM) verified that the CCTO thin films are uniform, fully covered, densely packed, and the particle size was found to be increased with film thickness. Meanwhile, quantitative analysis of dielectric properties (interfacial capacitance, dead layers, and bulk dielectric constant) of CCTO thin film with metal-insulator-metal (M-I-M) structures has been investigated systematically using a series capacitor model. Room temperature dielectric properties of all the samples exhibit dispersion at low frequencies, which can be explained based on Maxwell-Wagner two-layer models and Koop's theory. It was found that the 483 nm thick CCTO film represents a high dielectric constant ( ɛ r = 3334), low loss (tan δ = 3.54), capacitance ( C = 4951 nF), which might satisfy the requirements of embedded capacitor.

  18. Thermoplastic coating of carbon fibers

    Science.gov (United States)

    Edie, D. D.; Lickfield, G. C.; Drews, M. J.; Ellison, M. S.; Gantt, B. W.

    1989-01-01

    A process is being developed which evenly coats individual carbon fibers with thermoplastic polymers. In this novel, continuous coating process, the fiber tow bundle is first spread cover a series of convex rollers and then evenly coated with a fine powder of thermoplastic matrix polymer. Next, the fiber is heated internally by passing direct current through the powder coated fiber. The direct current is controlled to allow the carbon fiber temperature to slightly exceed the flow temperature of the matrix polymer. Analysis of the thermoplastic coated carbon fiber tows produced using this continuous process indicates that 30 to 70 vol pct fiber prepregs can be obtained.

  19. Thermoplastic coating of carbon fibers

    Science.gov (United States)

    Edie, D. D.; Lickfield, G. C.; Drews, M. J.; Ellison, M. S.; Gantt, B. W.

    1989-01-01

    A process is being developed which evenly coats individual carbon fibers with thermoplastic polymers. In this novel, continuous coating process, the fiber tow bundle is first spread cover a series of convex rollers and then evenly coated with a fine powder of thermoplastic matrix polymer. Next, the fiber is heated internally by passing direct current through the powder coated fiber. The direct current is controlled to allow the carbon fiber temperature to slightly exceed the flow temperature of the matrix polymer. Analysis of the thermoplastic coated carbon fiber tows produced using this continuous process indicates that 30 to 70 vol pct fiber prepregs can be obtained.

  20. Natural-oxide solar-collector coatings

    Science.gov (United States)

    Krupnick, A. C.; Roberts, M. L.; Sharpe, M. H.

    1979-01-01

    Optically selective coatings for solar collectors are produced by thermally treating stainless steel in furnace after series of cleaning and soaking operations. Coatings have withstood 18-month exposure tests at 100 percent relative humidity and temperatures of 95 F. Room temperature coatings are valuable as they are inexpensive to produce, highly production oriented, and environmentally stable.

  1. Chitin-based coatings

    OpenAIRE

    1995-01-01

    A chitosan starting material is combined with a dilute organic acid to produce a chitosonium ion complex. The chitosonium ion complex is then cast, sprayed, extruded, or otherwise processed to produce filaments, coatings, fibers, or the like. Heat is then used to convert the chitosonium ion complex into a N-(C.sub.1-30)acyl glucose amine polymer.

  2. 解淀粉芽孢杆菌BI2产抑菌物质的新型种衣剂的研制%A Novel Seed Coating Formula with Antifungal Substances Produced by Bacillus amyloliquefaciens BI2

    Institute of Scientific and Technical Information of China (English)

    王亚军; 李昆; 王德培

    2015-01-01

    The antifungal substances produced from Bacillus amyloliquefaciens BI2,were for the first time used asactive ingredients in seed coating. The fermented broth containing antifungal substances was ultrafiltered and freeze-dried to form lyophilized powder,and then mixed with composite film-forming agent solution. Finally,peanut seeds were coated with this kind of seed coating containing antifungal substances. The results showed that the best volume ratio of 4%, polyvinyl alco-hol(PVA)to 1.5%, sodium carboxymethyl cellulose(CMC-Na)was 5:1,which is the best film former recipe in seed coating,and it has no significant effect on seed germination potential and germination rate. The pH stability andthermal stability of the lyophilized powder of the fermentated broth containing antifungal substances are good. The MIC of the pow-der to inhibitAspergillus flavus spore germination is 1.92,mg/mL. When the content of that powder in the film former reaches 4,mg/mL,A. flavuswas completely inhibited.%将解淀粉芽孢杆菌BI2发酵所产抑菌物质作为新型种衣剂的有效成分与研制的复合型成膜剂溶液混合,制成可抑制黄曲霉孢子萌发的花生种子包衣.结果表明,选用 4%,聚乙烯醇(PVA)与 1.5%,羧甲基纤维素钠(CMC-Na)以体积比 5:1 混合作为种子包衣最佳成膜剂配方,经过包衣后对花生种子的发芽势和发芽率没有显著影响.含有抑菌物质的发酵液冻干粉的 pH 稳定性和热稳定性均较好.发酵液冻干粉抑制黄曲霉孢子萌发的最小质量浓度为1.92,mg/mL.在与花生种子混合时,发酵液冻干粉在成膜剂中的含量达到4,mg/mL时,黄曲霉完全被抑制.

  3. Spray-Deposited Superconductor/Polymer Coatings

    Science.gov (United States)

    Wise, Stephanie A.; Tran, Sang Q.; Hooker, Matthew W.

    1993-01-01

    Coatings that exhibit the Meissner effect formed at relatively low temperature. High-temperature-superconductor/polymer coatings that exhibit Meissner effect deposited onto components in variety of shapes and materials. Simple, readily available equipment needed in coating process, mean coatings produced economically. Coatings used to keep magnetic fields away from electronic circuits in such cryogenic applications as magnetic resonance imaging and detection of infrared, and in magnetic suspensions to provide levitation and/or damping of vibrations.

  4. XPS-nanocharacterization of organic layers electrochemically grafted on the surface of SnO2 thin films to produce a new hybrid material coating

    Science.gov (United States)

    Drevet, R.; Dragoé, D.; Barthés-Labrousse, M. G.; Chaussé, A.; Andrieux, M.

    2016-10-01

    This work presents the synthesis and the characterization of hybrid material thin films obtained by the combination of two processes. The electrochemical grafting of organic layers made of carboxyphenyl moieties is carried out from the reduction of a diazonium salt on tin dioxide (SnO2) thin films previously deposited on Si substrates by metal organic chemical vapor deposition (MOCVD). Since the MOCVD experimental parameters impact the crystal growth of the SnO2 layer (i.e. its morphology and its texturation), various electrochemical grafting models can occur, producing different hybrid materials. In order to evidence the efficiency of the electrochemical grafting of the carboxyphenyl moieties, X-ray Photoelectron Spectroscopy (XPS) is used to characterize the first nanometers in depth of the synthesized hybrid material layer. Then three electrochemical grafting models are proposed.

  5. Methods for Coating Particulate Material

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2013-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  6. Effect of V addition on the hardness, adherence and friction coefficient of VC coatings produced by thermo-reactive diffusion deposition

    Directory of Open Access Journals (Sweden)

    Fredy Alejandro Orjuela-Guerrero

    2015-01-01

    Full Text Available Se produjeron recubrimientos de carburo de vanadio (VC sobre sustratos de acero AISI H13 y acero AISI D2 mediante deposito termoreactiva/ difusión (TRD con el fin de evaluar sus propiedades mecánicas como una función del contenido de vanadio. Los recubrimientos se producen con diferentes porcentajes de concentración de ferrovanadio. La composición química de los recubrimientos se determinó mediante fluorescencia de rayos X (XRF, la estructura cristalina se analizó utilizando difracción de rayos X (XRD, la morfología se caracterizó usando microscopía electrónica de barrido (SEM, la dureza se midió a través de nanoindentaciòn, y las propiedades tribológicas mediante la prueba de bola sobre disco. El análisis XRF indicó que los recubrimientos crecidos en acero D2 disminuyó el porcentaje atómico de vanadio cuando el recubrimiento se produce con 20% de ferrovanadio. El análisis XRD estableció que los recubrimientos eran policristalinos, con una estructura cúbica. Las imágenes de SEM revelaron que los recubrimientos crecidos en acero D2 eran más compactos que los crecidos en el acero H13. Finalmente, las pruebas de desgaste establecieron que el coeficiente de fricción disminuyó con un aumento de vanadio en el recubrimiento.

  7. Morbus Coats

    Science.gov (United States)

    Förl, B.; Schmack, I.; Grossniklaus, H.E.; Rohrschneider, K.

    2010-01-01

    Der fortgeschrittene Morbus Coats stellt im Kleinkindalter eine der schwierigsten Differenzialdiagnosen zum Retinoblastom dar. Wir beschreiben die klinischen und histologischen Befunde zweier Jungen im Alter von 9 und 21 Monaten mit einseitiger Leukokorie. Trotz umfassender Diagnostik mittels Narkoseuntersuchung, MRT und Ultraschall konnte ein Retinoblastom nicht sicher ausgeschlossen werden, und es erfolgte eine Enukleation. Histologisch wurde die Diagnose eines Morbus Coats gesichert. Da eine differenzialdiagnostische Abgrenzung zwischen Morbus Coats und Retinoblastom schwierig sein kann, halten wir in zweifelhaften Fällen auch angesichts der eingeschränkten Visusprognose und potenzieller Sekundärkomplikationen beim fortgeschrittenen Morbus Coats eine Enukleation für indiziert. PMID:18299842

  8. Absorptive coating for aluminum solar panels

    Science.gov (United States)

    Desmet, D.; Jason, A.; Parr, A.

    1979-01-01

    Method for coating forming coating of copper oxide from copper component of sheet aluminum/copper alloy provides strong durable solar heat collector panels. Copper oxide coating has solar absorption characteristics similar to black chrome and is much simpler and less costly to produce.

  9. Wear resistance of Fe-Nb-Cr-W, Nb, AISI 1020 and AISI 420 coatings produced by thermal spray wire arc; Resistencia al desgaste de recubrimientos Fe-Nb-Cr-W, Nb, AISI 1020 y AISI 420 producidos por proyeccion termica por arco electrico

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Covaleda, E. A.; Mercado-Veladia, J. L.; Olaya-Florez, J. J.

    2013-07-01

    The commercial materials 140MXC (with iron, tungsten, chrome, niobium), 530AS (AISI 1015 steel) and 560AS (AISI 420 steel) on AISI 4340 steel were deposited using thermal spray with arc. The aim of work was to evaluate the best strategy abrasive wear resistance of the system coating-substrate using the following combinations: (1) homogeneous coatings and (2) coatings depositing simultaneously 140MXC + 530AS and 140MXC + 560AS. The coatings microstructure was characterized using Optical microscopy, Scanning electron microscopy and Laser con focal microscopy. The wear resistance was evaluated through dry sand rubber wheel test (DSRW). We found that the wear resistance depends on the quantity of defects and the mechanical properties like hardness. For example, the softer coatings have the biggest wear rates and the failure mode was characterized by plastic deformation caused by particles indentation, and the other hand the failure mode at the harder materials was grooving. The details and wear mechanism of the coatings produced are described in this investigation. (Author)

  10. Direct Laser Synthesis of Functional Coatings

    Energy Technology Data Exchange (ETDEWEB)

    P. Schaaf; Michelle D. Shinn; E. Carpene; J. Kaspar

    2005-06-01

    The direct laser synthesis of functional coatings employs the irradiation of materials with short intensive laser pulses in a reactive atmosphere. The material is heated and plasma is ignited in the reactive atmosphere. This leads to an intensive interaction of the material with the reactive species and a coating is directly formed on the materials surface. By that functional coatings can be easily produced a fast way on steel, aluminium, and silicon by irradiation in nitrogen, methane, or even hydrogen. The influence of the processing parameters to the properties of the functional coatings will be presented for titanium nitride coating produced on titanium with the free electron laser.

  11. Nanocrystalline Ni-W coatings on copper

    Energy Technology Data Exchange (ETDEWEB)

    Panagopoulos, C.N., E-mail: chpanag@metal.ntua.gr [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780, Athens (Greece); Plainakis, G.D.; Lagaris, D.A. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780, Athens (Greece)

    2011-04-15

    Nanocrystalline Ni-W coatings were produced on copper substrates with the aid of electrodeposition technique. The morphology, chemical composition and structure of the produced coatings were examined with the aid of scanning electron microscopy (SEM), electron dispersive spectroscopy (EDS) and X-ray diffraction (XRD) techniques. The microhardness of alloy Ni-W coatings on copper substrate was also studied. The adhesion between the Ni-W coating, having W content 50 wt%, and the copper substrate, was also studied with a scratch testing apparatus. The scratch tests resulted in the coatings suffering an intensive brittle fracture and minor delamination.

  12. Kinetic regulation of coated vesicle secretion

    CERN Document Server

    Foret, Lionel

    2008-01-01

    The secretion of vesicles for intracellular transport often rely on the aggregation of specialized membrane-bound proteins into a coat able to curve cell membranes. The nucleation and growth of a protein coat is a kinetic process that competes with the energy-consuming turnover of coat components between the membrane and the cytosol. We propose a generic kinetic description of coat assembly and the formation of coated vesicles, and discuss its implication to the dynamics of COP vesicles that traffic within the Golgi and with the Endoplasmic Reticulum. We show that stationary coats of fixed area emerge from the competition between coat growth and the recycling of coat components, in a fashion resembling the treadmilling of cytoskeletal filaments. We further show that the turnover of coat components allows for a highly sensitive switching mechanism between a quiescent and a vesicle producing membrane, upon a slowing down of the exchange kinetics. We claim that the existence of this switching behaviour, also tri...

  13. Bioceramics for implant coatings

    Directory of Open Access Journals (Sweden)

    Allison A Campbell

    2003-11-01

    Early research in this field focused on understanding the biomechanical properties of metal implants, but recent work has turned toward improving the biological properties of these devices. This has led to the introduction of calcium phosphate (CaP bioceramics as a bioactive interface between the bulk metal impart and the surrounding tissue. The first CaP coatings were produced via vapor phase processes, but more recently solution-based and biomimetic methods have emerged. While each approach has its own intrinsic materials and biological properties, in general CaP coatings promise to improve implant biocompatibility and ultimately implant longevity.

  14. Controlled reactions between chromia and coating on alloy surface

    DEFF Research Database (Denmark)

    Linderoth, Søren

    1996-01-01

    An electrically conducting Sr-doped lanthanum chromite (LSC) coating has been produced by reacting a coating of fine particles of La oxide and Sr oxide with chromia formed as an external scale on a metallic alloy. In addition to the formation of LSC the coating also resulted in much reduced...... buckling of the underlying chromia layer compared with a non-coated alloy....

  15. Transparent nanocrystalline diamond coatings and devices

    Energy Technology Data Exchange (ETDEWEB)

    Sumant, Anirudha V.; Khan, Adam

    2017-08-22

    A method for coating a substrate comprises producing a plasma ball using a microwave plasma source in the presence of a mixture of gases. The plasma ball has a diameter. The plasma ball is disposed at a first distance from the substrate and the substrate is maintained at a first temperature. The plasma ball is maintained at the first distance from the substrate, and a diamond coating is deposited on the substrate. The diamond coating has a thickness. Furthermore, the diamond coating has an optical transparency of greater than about 80%. The diamond coating can include nanocrystalline diamond. The microwave plasma source can have a frequency of about 915 MHz.

  16. Producing superhydrophobic roof tiles

    Science.gov (United States)

    Carrascosa, Luis A. M.; Facio, Dario S.; Mosquera, Maria J.

    2016-03-01

    Superhydrophobic materials can find promising applications in the field of building. However, their application has been very limited because the synthesis routes involve tedious processes, preventing large-scale application. A second drawback is related to their short-term life under outdoor conditions. A simple and low-cost synthesis route for producing superhydrophobic surfaces on building materials is developed and their effectiveness and their durability on clay roof tiles are evaluated. Specifically, an organic-inorganic hybrid gel containing silica nanoparticles is produced. The nanoparticles create a densely packed coating on the roof tile surface in which air is trapped. This roughness produces a Cassie-Baxter regime, promoting superhydrophobicity. A surfactant, n-octylamine, was also added to the starting sol to catalyze the sol-gel process and to coarsen the pore structure of the gel network, preventing cracking. The application of ultrasound obviates the need to use volatile organic compounds in the synthesis, thereby making a ‘green’ product. It was also demonstrated that a co-condensation process effective between the organic and inorganic species is crucial to obtain durable and effective coatings. After an aging test, high hydrophobicity was maintained and water absorption was completely prevented for the roof tile samples under study. However, a transition from a Cassie-Baxter to a Wenzel state regime was observed as a consequence of the increase in the distance between the roughness pitches produced by the aging of the coating.

  17. The development of a nanostructured, graded multilayer Cr-CrxNy-Cr1-xAlxN coating produced by pulsed closed field unbalanced magnetron sputtering (P-CFUBMS) for use in aluminum pressure die casting dies.

    Science.gov (United States)

    Lin, Jianliang; Mishra, Brajendra; Myers, Sterling; Ried, Peter; Moore, John J

    2009-06-01

    The main objective of this research is to design an optimized 'coating system' that extends die life by minimizing premature die failure. The concept of the multilayer coating system with desired combinations of different kinds of single-layer coatings was introduced. A pulsed closed field unbalanced magnetron sputtering (P-CFUBMS) deposition system has been used to deposit Cr-CrxNy-Cr1-xAlxN compositionally graded multilayer coating structures. In this study, three power law scenarios have been adopted to vary the aluminum concentration in the graded Cr1-xAlxN layer: (i) p = 1, the aluminum concentration was increased linearly in the Cr1-xAlxN layer. (ii) p = 0.2, the Cr1-xAlxN layer is an aluminum-rich graded layer, and (iii) p = 2, the Cr1-xAlxN layer is a chromium-rich graded layer. It was found that all the graded coatings exhibit lower residual stress and higher adhesion strength than the homogeneous Cr1-xAlxN (x = 0.585) film. However, different power law grading architectures have significant influence on the hardness and wear resistance of the films. When p = 2 and p = 1, the graded films exhibited relatively low hardness values (24 and 26 GPa respectively) and high COF (0.55 to 0.60). When p = 0.2 the graded film exhibited both high hardness (34 GPa) and good wear resistance (COF = 0.45) due to the structural consistency in the graded zone. The paper discusses the correlation between the pulsing parameters and coating architecture with the resulting nanostructure and tribological properties of this Cr-CrxNy-Cr1-xAlxN coating system.

  18. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  19. Protective Coatings

    Science.gov (United States)

    1980-01-01

    General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.

  20. Structure and corrosion properties of PVD Cr-N coatings

    CERN Document Server

    Liu, C; Ziegele, H; Leyland, A; Matthews, A

    2002-01-01

    PVD Cr-N coatings produced by physical vapor deposition (PVD) are increasingly used for mechanical and tribological applications in various industrial sectors. These coatings are particularly attractive for their excellent corrosion resistance, which further enhances the lifetime and service quality of coated components. PVD Cr-N coated steels in an aqueous solution are usually corroded by galvanic attack via through-coating 'permeable' defects (e.g., pores). Therefore, the corrosion performance of Cr-N coated steel is determined by a number of variables of the coating properties and corrosive environment. These variables include: (i) surface continuity and uniformity; (ii) through-coating porosity; (iii) film density and chemical stability; (iv) growth stresses; (v) interfacial and intermediate layers; (vi) coating thickness; (vii) coating composition; and (viii) substrate properties. In this article, PVD Cr-N coatings were prepared, by electron-beam PVD and sputter deposition, with different compositions, t...

  1. for zeolite coating

    Directory of Open Access Journals (Sweden)

    Carlos Renato Rambo

    2006-01-01

    Full Text Available Biotemplating is the processing of microcellular ceramics by reproduction of natural morphologies, where the microstructural features of the biotemplate are maintained in the biomorphic ceramic. Different biotemplates with distinct pore anatomies were used to produce biomorphic supports for the zeolite coating: wood, cardboard, sea-sponge and sisal. The biomorphic ceramics were produced by distinguished processing routes: Al-gas infiltration-reaction, liquid-metal infiltration, dip-coating and sol-gel synthesis, in order to produce nitrides, carbides and oxides, depending on the processing conditions. The zeolite coating was performed by hydrothermal growth of MFI-type (Silicalite-1 and ZSM-5 zeolite crystals onto the internal pore walls of the biomorphic templates. The final biomorphic ceramic-zeolite composites were physically characterized, evaluated in terms of their gas adsorption capabilities and correlated to their microstructure and specific pore anatomy. The combination of the properties of the biomorphic ceramics with the adsorption properties of zeolites results in materials with distinct properties as potential candidates for adsorption and catalytic applications due to their characteristic porosity, molecular sieving capabilities and high thermo-mechanical strength.

  2. Performance of chromium nitride based coatings under plastic processing conditions

    OpenAIRE

    Cunha, l.; Andritschky, M.; Pischow, K.; Wang, Z.(Institute of High Energy Physics, Beijing, China); Zarychta, A.; Miranda, A. S.; A.M. Cunha

    2000-01-01

    Chromium nitride based coatings were produced in the form of monolithic and multilayer coatings, by DC and RF reactive magnetron sputtering. These coatings were deposited onto stainless steel and tool steel substrates. Chromium nitride coatings have;proved to be wear and corrosion resistant. The combination of these characteristics was necessary to protect surfaces during plastic processing. In order to select the best coatings, some mechanical and tribological tests were performed. Har...

  3. Graphene Coatings

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Bøggild, Peter

    2014-01-01

    Owing to its remarkable electrical and mechanical properties, graphene has been attracting tremendous interest in materials science. In particular, its chemical stability and impermeability make it a promising protective membrane. However, recent investigations reveal that single layer graphene...... cannot be used as a barrier in the long run, due to galvanic corrosion phenomena arising when oxygen or water penetrate through graphene cracks or domain boundaries. Here, we overcome this issue by using a multilayered (ML) graphene coating. Our lab- as well as industrial-scale tests demonstrate that ML...... that graphene can still be a relevant candidate for thin coatings....

  4. Oxidation Resistance of CVD (Chemical Vapor Deposition) Coatings

    Science.gov (United States)

    1987-02-01

    carbonaceous residuoe were overcome, and dense, iadherent, coat-ings which :ýtop oxidat-ion Of the substrate art! reliably produced. The iridium deposition...flow, pressure and geometry within the reaction chamber, and substrate material. For the coating to have high integrity and adhesion to the substrate...entirely produced by Ultramet using chemical vapor deposition and a novel integrated fabrication technique. Coating the inside of a long chamber presents

  5. Methods and apparatus for coating particulate material

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2012-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  6. Properties of Plasma and HVOF Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Wojciech Żórawski

    2012-11-01

    Full Text Available The work compares the properties of plasma and HVOF thermally sprayed coatings obtained by blending the NiCrBSi and Fe2O3 powders. The deposition was performed by means of the Plancer PN-120 and the Diamond Jet guns for plasma spraying and HVOF spraying respectively. The SEM (EDS method was employed to study the microstructure of the produced coatings. Although the blended powders differ in particle size, shape, and distribution, it is possible to obtain composite coatings with an NiCrBSi matrix containing iron oxides. Except for a different microstructure, plasma and HVOF coatings have a different phase composition, which was examined using the Bruker D-8 Advance diffractometer. Studies of the coatings wear and scuffing resistance showed that an optimal content of Fe2O3 is about 26 % for plasma sprayed coatings and 22.5 % for HVOF deposited coatings.

  7. Laser cladding of bioactive glass coatings.

    Science.gov (United States)

    Comesaña, R; Quintero, F; Lusquiños, F; Pascual, M J; Boutinguiza, M; Durán, A; Pou, J

    2010-03-01

    Laser cladding by powder injection has been used to produce bioactive glass coatings on titanium alloy (Ti6Al4V) substrates. Bioactive glass compositions alternative to 45S5 Bioglass were demonstrated to exhibit a gradual wetting angle-temperature evolution and therefore a more homogeneous deposition of the coating over the substrate was achieved. Among the different compositions studied, the S520 bioactive glass showed smoother wetting angle-temperature behavior and was successfully used as precursor material to produce bioactive coatings. Coatings processed using a Nd:YAG laser presented calcium silicate crystallization at the surface, with a uniform composition along the coating cross-section, and no significant dilution of the titanium alloy was observed. These coatings maintain similar bioactivity to that of the precursor material as demonstrated by immersion in simulated body fluid. Copyright 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  8. Coating of silicon pore optics

    DEFF Research Database (Denmark)

    Cooper-Jensen, Carsten P.; Ackermann, M.; Christensen, Finn Erland

    2009-01-01

    For the International X-ray observatory (IXO), a mirror module with an effective area of 3 m2 at 1.25 keV and at least 0.65 m2 at 6 keV has to be realized. To achieve this goal, coated silicon pore optics has been developed over the last years. One of the challenges is to coat the Si plates...... and still to realize Si-Si bonding. It has been demonstrated that ribbed silicon plates can be produced and assembled into stacks. All previously work has been done using uncoated Si plates. In this paper we describe how to coat the ribbed Si plates with an Ir coating and a top C coating through a mask so...... that there will be coating only between the ribs and not in the area where bonding takes place. The paper includes description of the mounting jig and how to align the mask on top of the plate. We will also present energy scans from Si plates coated through a mask....

  9. Resistencia al desgaste de recubrimientos de bronce al aluminio producidos con técnica de proyección térmica//Wear resistance of aluminum bronze coatings produced by thermal spray

    Directory of Open Access Journals (Sweden)

    Dayan Carolina Cárdenas-Feria

    2015-09-01

    Full Text Available Se estudió la resistencia al desgaste adhesivo de recubrimientos de bronce al aluminio depositados con la técnica de proyección térmica por llama sobre bronce fosforado SAE 62. Los recubrimientos fueron fabricados variando las presiones parciales de los gases de combustión, oxígeno y acetileno. El material utilizado fue caracterizado estructuralmente mediante difracción de rayosX (X-ray diffraction, XRD y el estudio morfológico mediante microscopía electrónica de barrido (Scanning electron microscopy, SEM. La resistencia al desgaste adhesivo de los recubrimientos se determinó por medio del ensayo de bola sobre disco, utilizando como bola una esférica de acero 100Cr6. Los resultados obtenidos permiten establecer que los recubrimientos proyectados con una presión de oxigeno de 78 psi y una presión de acetileno de 8 psi presentan la mejor resistencia al desgaste en comparación a los tratamientos producidos. El modo de falla de desgaste en los recubrimientos producidos es discutido en esta investigación.Palabras clave: desgaste abrasivo y adhesivo,  proyección térmica,  recubrimientos.______________________________________________________________________________AbstractWe studied the adhesive wear resistance of aluminum bronze coatings deposited by thermal spray on phosphor bronze SAE 62 substrates. The coatings were deposited by varying the partial pressures of the combustion gases: oxygen and acetylene. The structural characterization was made through X-ray diffraction (XRD and the morphological analysis was performed by scanning electron microscopy (SEM. The adhesive wear resistance of the coatings was determined by the bole on disc test using a spherical ball made of steel 100Cr6 and with a diameter of 6 mm. The results obtained show that the coating projected with an oxygen pressure of 78 psi and an acetylene pressure of 8 psi have the better wear resistance compared with the substrate and the others treatments deposited

  10. Tough ceramic coatings: Carbon nanotube reinforced silica sol-gel

    Energy Technology Data Exchange (ETDEWEB)

    Lopez, A.J., E-mail: antoniojulio.lopez@urjc.es [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Rico, A.; Rodriguez, J.; Rams, J. [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain)

    2010-08-15

    Silica coatings reinforced with carbon nanotubes were produced via sol-gel route using two mixing techniques of the sol-gel precursors, mechanical and ultrasonic mixing, and dip-coating as deposition process on magnesium alloy substrates. Effective incorporation and distribution of 0.1 wt.% of carbon nanotubes in the amorphous silica matrix of the coatings were achieved using both techniques. Fabrication procedure determines the morphological aspects of the coating. Only mechanical mixing process produced coatings dense and free of defects. Nanoindentation technique was used to examine the influence of the fabrication process in the mechanical features of the final coatings, i.e. indentation fracture toughness, Young's modulus and hardness. A maximum toughening effect of about 24% was achieved in silica coatings reinforced with carbon nanotubes produced by the mechanical mixing route. Scanning electron microscopy investigation revealed that the toughening of these reinforced coatings was mainly due to bridging effect of the reinforcement.

  11. Bioactivity of Gradient Rare Earths Bioceramic Coating Produced by Wide-Band Laser Cladding%宽带激光熔覆梯度稀土生物陶瓷涂层的生物活性

    Institute of Scientific and Technical Information of China (English)

    李明; 汪震

    2012-01-01

    To decrease thermal crack and to raise bonding strength between substrate and bioceramic coating during laser cladding, a kind of gradient rare earths bioceramics coating is designed. And the rare earth active gradient bioceramic coating with HA and β-TCP on Ti allloy was prepared by using wide-band laser cladding technique. The surface morphologies and microstructure were analyzed by OM, SEM and XRD; the bioceramic coating was immersed in SBF to examine its bioactivity ; and the corrosion resistance of bioceramic was examed by the Electrochemical Analyzer. Results show that the rare earth active bioceramic gradient coatings which have excellent chemical metallurgy bonding at the interface consists of substrate, alloying layer and bioceramic coating. When content of Nd2O3 is up to 0.6wt.%, the amount of HA+β — TCP catalyzed during wide-band laser cladding becomes largest. Bioactivity and corrosion resistance of bioceramic coating is dependent on the amount of HA + β—TCP catalyzed. The largest amount of apatite formed on the surface of gradient bioceramic coating is complied with 0.6wt.% Nd2O3. At the same time, the corrosion resistence is best.%为了减少激光熔覆过程中基材与生物陶瓷涂层之间的热裂纹,提高涂层与基材的结合强度,设计了一种梯度稀土生物陶瓷涂层,采用宽带激光熔覆技术,在TC4钛合金表面制备了含HA+β-TCP活性相的稀土活性梯度生物陶瓷复合涂层.利用SEM、XRD分析手段对涂层形貌、相组成进行了研究;通过模拟体液(SBF)浸泡实验(浸泡7、14 d)考察了生物陶瓷涂层的生物活性;利用电化学分析仪测试了生物活性陶瓷涂层的耐腐蚀性.结果表明,当稀土氧化物Nd2O3添加量为w(Nd2O3) =0.6%时,宽带激光熔覆过程中催化合成HA +3-TCP活性相的数量最多,具有优异的表面形貌;当稀土氧化物Nd2O3添加量为w(Nd2O3)=0.6%时,梯度稀土生物陶瓷涂层在SBF中浸泡不同时间点后表面沉

  12. Y2O3对等离子喷焊高铬铁基涂层组织和性能的影响%Effect of Y2O3on microstructure and properties of high-chromium Fe-base coating produced by plasma arc cladding process

    Institute of Scientific and Technical Information of China (English)

    李殿凯; 李明喜; 洪海峰

    2013-01-01

    采用光学显微镜、扫描电镜(SEM)、X射线衍射(XRD)以及磨损实验,研究了添加1%(质量分数)Y2O3对等离子喷焊高铬铸铁型铁基合金涂层组织和耐磨性的影响.结果表明,加入1%Y2O3并未改变涂层中相的组成,主要都是由面心立方的γ(Fe、Ni)固溶体和六方结构的M7C3型碳化物构成,但使γ(Fe、Ni)固溶体生长晶面由[002]转变为以[111]和[002]晶面为主.由于涂层中Y2O3的加入,稀土氧化物颗粒可作为异质形核核心,细化组织,并抑制碳化物的生长,使其弥散分布于共晶组织中,从而提高喷焊层的显微硬度和耐磨性能.%High chromium iron based coatings with and without 1% Y2O3 were produced by plasma arc cladding process on a low carbon steel.Microstructure and tribological characteristics of the coatings were studied using optical microscope,scanning electron microscopy,X-ray diffraction and wear test.The results show that the high chromium iron based coating is composed of γ-(FeNi) solid solution with face-centered cubic lattice and M7 C3 (M =Cr,Fe,Mo) carbides with hexagonal lattice structure.The Y2O3 in the Fe-based coating doesn't change the coating' s phase composition,but it changes the crystal growth direction of γ-(Fe,N i)solid solution from almost single[002]to both [111] and [002].The rare earth oxide Y2O3 not only acts as the heterogeneous nucleation to refine the microstructure but also restrains the growth of the carbides.Additionally,it improves the microhardness and wear resistance of the coating by making the refined carbide particles dispersively distribute in the coating matrix.

  13. Method for fluidizing and coating ultrafine particles, device for fluidizing and coating ultrafine particles

    Science.gov (United States)

    Li, Jie; Liu, Yung Y

    2015-01-20

    The invention provides a method for dispersing particles within a reaction field, the method comprising confining the particles to the reaction field using a standing wave. The invention also provides a system for coating particles, the system comprising a reaction zone; a means for producing fluidized particles within the reaction zone; a fluid to produce a standing wave within the reaction zone; and a means for introducing coating moieties to the reaction zone. The invention also provides a method for coating particles, the method comprising fluidizing the particles, subjecting the particles to a standing wave; and contacting the subjected particles with a coating moiety.

  14. Erosion Behavior of Fe3Al/WC Intermetallic Matrix Composite Coating Produced By High Velocity Arc spray at Elevated Temperature%高速电弧喷涂Fe3Al/WC复合涂层高温冲蚀行为研究

    Institute of Scientific and Technical Information of China (English)

    田保红; 徐滨士; 马世宁; 胡军志; 张伟

    2000-01-01

    A novel cored wire for producing Fe3Al/WC intermetallic matrix composite (IMC) coating by thermal spraying was developed. High velocity arc wire spray technology was successfully applied to prepare the Fe3Al/WC IMC coating. The coating composition, microstructure and phases were investigated by energy dispersive X-ray (EDX), X-ray diffraction (XRD), scanning electron microscope (SEM) and image analyzer. Results show that the cored wire arc sprayed iron aluminide IMC coating consists of major phases of Fe3Al (Fe-26Al) and the reinforced hard phases of about 20%WC,W2C and a -Al2O3. As compared with boiler tube steel, the solid particles erosion-corrosion behavior under different incidence angles and test temperatures of Fe3Al/WC IMC coatings were determined. Results indicate that the erosion-corrosion resistance at elevated temperature of Fe3Al/WC IMC coating is higher than that of 20g steel. Under oblique impact condition, the relative erosion-corrosion resistance of Fe3Al is 3.14 times than that of 20g steel at temperature of 650℃. It seems that test temperature has great effect on the solid particle erosion behavior of Fe3Al/WC IMC coating. It is found that the Fe3Al/WC coating exhibits typical erosion behavior of ductile materials as increasing test temperature prior to 450℃. With increasing temperature beyond 450℃,the Fe3Al/WC IMC coating turns to exhibit the erosion behavior of brittle material. The erosion-corrosion mechanisms of Fe3Al/WC IMC coatings under elevated temperature were discussed.%采用自行研制的新型热喷涂Fe3Al/WC复合合金粉芯丝材,成功地用高速电弧喷技术制备出了Fe3Al金属化合物基金属陶瓷复合涂层。对涂层成分、显微组织、涂层相结构和组成进行了分析,结果表明,涂层由以Fe 26Al为主的Fe3Al基体相与约20%的WC、W2C和 a Al2O3相组成。对比研究了Fe3Al/WC涂层和电站锅炉钢20 g从室温至650 ℃氧化环境条件下不同攻角的高温冲蚀

  15. Stresses and Cracks in Surface Coatings

    DEFF Research Database (Denmark)

    Horsewell, Andy

    2000-01-01

    This extended abstract of the talk to be given at the Danish Metallurgical Society, Winter Meeting 1999, gives an outline of the areas of interest in current projects in wear and corrosion resistant coatings at Materials Technology, Technical University of Denmark (IPT, Materialeteknologi, DTU......). It also briefly describes our method of approach in analysing new coating / substrate combinations or new materials processing techniques for producing a given coating. We strive to combine, often in collaboration with others, a fundamental understanding of microstructure, mechanical properties...... and fracture mechanics in order to determine the mechanical stability of engineering coatings for various critical applications....

  16. Characterization of novel silane coatings on titanium implant surfaces

    NARCIS (Netherlands)

    Matinlinna, Jukka P; Tsoi, James Kit‐Hon; de Vries, Jacob; Busscher, Hendrik

    2013-01-01

    Objectives This in vitro study describes and characterizes a developed novel method to produce coatings on Ti. Hydrophobic coatings on substrates are needed in prosthetic dentistry to promote durable adhesion between luting resin cements and coated Ti surfaces. In implant dentistry the hydrophobic c

  17. Protection of aluminium by duplex coatings

    Energy Technology Data Exchange (ETDEWEB)

    Musil, J. [Ceska Akademie Ved, Prague (Czech Republic). Fyzikalni Ustav; Vlcek, J. [West Bohemia Univ., Plzen (Czech Republic). Dept. of Phys.; Jezek, V. [West Bohemia Univ., Plzen (Czech Republic). Dept. of Phys.; Benda, M. [West Bohemia Univ., Plzen (Czech Republic). Dept. of Phys.

    1995-11-01

    The paper reports on a new way of producing duplex coatings consisting of two steps. First, the substrate is coated by a physically vapour-deposited coating. Then, this precoated substrate is plasma nitrided or vacuum heat treated. This method was tested in the protection of substrates made of aluminium with a sputtered Ti coating about 5 {mu}m thick. The as-deposited and then plasma-nitrided or vacuum-heat-treated (Ti coating)/(Al substrate) couple was characterized by elemental depth profiles measured by glow discharge optical spectroscopy. It was shown that both the plasma nitriding and vacuum heat treatment process can stimulate a strong interdiffusion between Ti and the substrate elements. It results not only in the formation of a very broad interfacial region with a dramatic redistribution of the substrate elements in the Ti film but also in a formation of intermetallic Ti-Al compounds. This new duplex coating technique is described in detail. (orig.)

  18. Coating Characters and Interface Behavior between TA2 and Zr/WC Coating Produced by Electro-spark Deposition%TA2表面电火花沉积Zr/WC复合涂层特性及界面行为研究

    Institute of Scientific and Technical Information of China (English)

    吴公一; 张占领; 孙凯伟; 于华; 邱然锋; 石红信; 张柯柯

    2016-01-01

    Objective To study the Zr/WC coating character and behavior on the surface of TA2 by electro-spark deposition.Methods The microstructure, the chemical composition distribution, the residual stress, the micro-hardness distribution and the relative wear resistance were received by canning electron micro-scopy ( SEM) , energy dispersion spectrum ( EDX) , X-ray stress analyser, hardness meter and wear tester. Results The deposited layer was continuous and uniform. The thickness was about 50μm to 80 μm, the coating surface was not flat, there were a lot of small pits and adhesion. The coating section had a small amount of porosity and crack. Mutual diffusion of main elements happened between coating surface and substrate. The obtained coating was a composite coating by metallurgical reaction between Ti, Zr, and WC. Residual stresses existed in the coating and the residual stress of the property can be controlled by changing the technological parameters. The micro-hardness of the coating surface was about 4 times as that of the substrate, the wear quality of Zr/WC composite coating was much less than that of TA2,εw=4. 1, the relative wear resistance of the deposited layer was increased by 3. 1 times, the wear resistance improved significantly. Conclusion The performance of the substrate can be improved by TA2 and Zr/WC coating.%目的 通过在TA2表面进行电火花沉积改变其表面性能. 方法 采用电火花沉积技术,在基体TA2表面制备Zr/WC复合涂层,然后分别用扫描电镜( SEM)、能谱分析仪( EDX)、X射线应力分析仪、显微硬度计和摩擦磨损试验机分析涂层的微观组织、化学成分分布、残余应力、显微硬度分布以及涂层的耐磨性. 结果 复合涂层连续、均匀,厚度约为50~80 μm;涂层表面不平整,存在很多小坑和粘连,涂层内部有少量气孔和裂纹;复合涂层与基体的主要元素Ti、Zr、W之间发生相互扩散,并发生冶金反应;经过电火花沉积后TA2表面

  19. Brush seal shaft wear resistant coatings

    Science.gov (United States)

    Howe, Harold

    1995-03-01

    Brush seals suffer from high wear, which reduces their effectiveness. This work sought to reduce brush seal wear by identifying and testing several industry standard coatings. One of the coatings was developed for this work. It was a co-sprayed PSZ with boron-nitride added for a high temperature dry lubricant. Other coatings tested were a PSZ, chrome carbide and a bare rotor. Testing of these coatings included thermal shocking, tensile testing and wear/coefficient of friction testing. Wear testing consisted of applying a coating to a rotor and then running a sample tuft of SiC ceramic fiber against the coating. Surface speeds at point of contact were slightly over 1000 ft/sec. Rotor wear was noted, as well as coefficient of friction data. Results from the testing indicates that the oxide ceramic coatings cannot withstand the given set of conditions. Carbide coatings will not work because of the need for a metallic binder, which oxidizes in the high heat produced by friction. All work indicated a need for a coating that has a lubricant contained within itself and the coating must be resistant to an oxidizing environment.

  20. Incorporation of proteins into biomimetic hydroxyapatite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Y.; Groot, K. de [Leiden Univ. (Netherlands). Biomaterials Research Group; IsoTis, Bilthoven (Netherlands); Layrolle, P. [IsoTis, Bilthoven (Netherlands); Blitterswijk, C.A. van [IsoTis, Bilthoven (Netherlands); Twente Univ., Enschede (Netherlands)

    2001-07-01

    Hydroxyapatite coating was biomimetically deposited on titanium alloy (Ti6Al4V). Various concentrations (10 ng/ml - 1 {mu}g/ml) of bovine serum albumin (BSA) were added into a supersaturated calcium phosphate solution (CPS) at physiological temperature and pH of 7.4. Pre-treated Ti6Al4V plates were immersed into such solution for 48 hours at 37 C. BSA was co-precipitated with the crystals during the coating process. A white and thick (30 - 50 {mu}m) coating was uniformly deposited on titanium surfaces. The produced coatings were evaluated and protein release was measured. Results revealed: at higher BSA concentrations in the solution, the coating changed its microstructure; the crystal size of the coating and the coating thickness decreased indicating a crystal growth inhibition. Loading amounts of protein in the coating increased with higher concentration in the solution. Protein was incorporated into whole layer of coating and lead to a slow release. These results indicated that biomimetic hydroxyapatite coatings are suitable carriers for proteins. (orig.)

  1. Recobrimentos de poli (tereftalato de etileno depositados em aço por aspersão térmica a partir de pós obtidos em diferentes condições de moagem Thermally sprayed coated carbon steel produced using PET powder obtained in different grinding conditions

    Directory of Open Access Journals (Sweden)

    Luciana Tavares Duarte

    2003-07-01

    Full Text Available Neste trabalho foram analisados recobrimentos de poli(tereftalato de etileno, PET, depositados em aço carbono através da técnica de aspersão térmica à combustão, e produzidos a partir de pós oriundos de processos de moagem, em moinho de bolas e de facas, de garrafas de PET pós-consumo. Algumas condições de moagem foram testadas, tendo-se obtido pós com diferentes características morfológicas. As características morfológicas dos pós e dos recobrimentos foram avaliadas por microscopia óptica e eletrônica, tendo-se observado que o recobrimento apresentava bolhas, provavelmente devido à degradação do polímero. Além disto, os recobrimentos produzidos, bem como as amostras de pó, foram caracterizados por espectroscopia na região do infravermelho, por calorimetria exploratória diferencial e através da determinação de viscosidade intrínseca em solução. Os resultados obtidos mostraram que é possível a produção de aço carbono recoberto com PET através da técnica de aspersão térmica, sendo que o grau de degradação, a morfologia e a distribuição granulométrica dos pós utilizados influenciaram significativamente as características e propriedades dos recobrimentos formados.The main purpose of this work was to study the production of a thermal spray coated poly(ethyleneterephthalate steel. Poly(ethylene terephthalate coatings were made of a thin grinding waste produced by a PET recycling company, and of a PET powder, which was obtained by grinding post-consumer beverage bottles. Some grinding conditions, using a ceramic ball mill, were studied. Scanning Electronic Microscopy (SEM and optical microscopy (OM were used in the study of powder and coating morphologies, and this analysis showed that PET coating presents bubbles due to polymer degradation. PET powder and coating characteristics were investigated using Differential Scanning Calorimetry (DSC and measurements of intrinsic viscosity. It was observed that

  2. Corrosion resistant coating

    Science.gov (United States)

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  3. Low Energy Atomic Photodesorption from Organic Coatings

    Directory of Open Access Journals (Sweden)

    Alessandro Lucchesini

    2016-10-01

    Full Text Available Organic coatings have been widely used in atomic physics during the last 50 years because of their mechanical properties, allowing preservation of atomic spins after collisions. Nevertheless, this did not produce detailed insight into the characteristics of the coatings and their dynamical interaction with atomic vapors. This has changed since the 1990s, when their adsorption and desorption properties triggered a renewed interest in organic coatings. In particular, a novel class of phenomena produced by non-destructive light-induced desorption of atoms embedded in the coating surface was observed and later applied in different fields. Nowadays, low energy non-resonant atomic photodesorption from organic coatings can be considered an almost standard technique whenever large densities of atomic vapors or fast modulation of their concentration are required. In this paper, we review the steps that led to this widespread diffusion, from the preliminary observations to some of the most recent applications in fundamental and applied physics.

  4. Influence of the Discharge Voltage during Pulse-Plasma Process on the Durability of Edges coated with Superhard Coatings

    Institute of Scientific and Technical Information of China (English)

    Maciej Kupczyk

    2004-01-01

    In the paper the experimental results concerning the functional quality of thin, superhard coatings produced on cutting edges is described. Boron nitride coatings were deposited on insert cutting edges made cemented carbides by the pulse-plasma method. The comparative investigations of mentioned coatings have been concerned of tool life of edges during steel machining. In these investigations for the purpose of additional increase of coated edge durability an interfacial layers were applied. Presented investigations particularly pointed out to essential influence of the values of discharge voltage on the coating structure and durability of edges coated with boron nitride.

  5. Influence of the Discharge Voltage during Pulse-Plasma Process on the Durability of Edges coated with Superhard Coatings

    Institute of Scientific and Technical Information of China (English)

    MaciejKupczyk

    2004-01-01

    In the paper the experimental results concerning the functional quality of thin, superhard coatings produced on cutting edges is described. Boron nitride coatings were deposited on insert cutting edges made cemented carbides by the pulse-plasma method. The comparative investigations of mentioned coatings have been concerned of tool life of edges during steel machining. In these investigations for the purpose of additional increase of coated edge durability an interfacial layers were applied. Presented investigations particularly pointed out to essential influence of the values of discharge voltage on the coating structure and durability of edges coated with boron nitfide.

  6. Graphene based anticorrosive coatings for Cr(VI) replacement.

    Science.gov (United States)

    Aneja, Karanveer S; Bohm, Sivasambu; Khanna, A S; Bohm, H L Mallika

    2015-11-14

    Corrosion has been a perennial issue of concern for the steel industry. Chromate conversion coatings are well known pre-treatment coatings for steel but due to environmental concerns and legislations, their use has been restricted. The industrial community, pegged by these legislations, has been long demanding an economically viable and eco-friendly pre-treatment coating alternative, without having to compromise on the durability and corrosion performance of the overall coating system. The present study focuses on evaluation of graphene as an anticorrosive alternative to Cr(VI) based coatings. Graphene, produced by a high shear liquid exfoliation route, upon functionalisation, provides a conductive and nearly impermeable barrier coating. On electrochemical and coating performance evaluation of this coating system, a dramatic improvement in corrosion resistance is observed. The study confirms the environment friendly corrosion protection of steel using functionalised graphene coating.

  7. Nanosilica-Chitosan Composite Coating on Cotton Fabrics

    Science.gov (United States)

    Maharani, Dina Kartika; Kartini, Indriana; Aprilita, Nurul Hidayat

    2010-10-01

    Nanosilica-chitosan composite coating on cotton fabrics has been prepared by sol-gel method. The sol-gel procedure allows coating of material on nanometer scale, which several commonly used coating procedure cannot achieve. In addition, sol-gel coating technique can be applied to system without disruption of their structure functionaly. The coating were produced via hidrolysis and condensation of TEOS and GPTMS and then mixed with chitosan. The composite coating on cotton fabrics were characterized with X-Ray Diffraction and Scanning Electron microscopy (SEM) method. The result showed that the coating not changed or disrupted the cotton stucture. The coating result in a clear transparent thin layer on cotton surface. The nanocomposite coating has new applications in daily used materials, especially those with low heat resistance, such as textiles and plastics, and as an environmentally friendly water-repellent substitute for fluorine compounds.

  8. Optimization of the deposition process of corrosion resistant Stellite 6 coatings produced by laser cladding; Optimizacion del proceso de aporte de recubrimientos anticorrosion de Stellite 6 producidos mediante plaqueado laser

    Energy Technology Data Exchange (ETDEWEB)

    Vicario, I.; Soriano, C.; Sanz, C.; Bayon, R.; Leunda, J.

    2009-07-01

    Laser cladding is one of the most efficient surface treatment technologies in the industry. It uses a laser heat source to deposit a thin layer of a desired material on a moving substrate, whose properties have to be improved, achieving a metallurgical bonding between them with low heat affected zone and low dilution, compared to other conventional technologies such as PTA, TIG welding or thermal Spraying. In this sense, it is remarkable that there are 3 main application fields for laser cladding technology: restoration of refurbishment of damaged parts, surface coating against corrosion or wear, and rapid proto typing. the present work described a study of the optimization of the laser cladding of Co based coatings (Diamalloy 4060NS) on medium carbon steel C45 (AISI 1945). After laser treatment, the surface of the substrate materials is improved in terms of resistance against corrosion; this confirmed in the analysis performed afterwards. it is also shown that the corrosion barrier properties have direct correlation with the laser cladding variables. (Author) 10 refs.

  9. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  10. Carbon Coating Of Copper By Arc-Discharge Pyrolysis

    Science.gov (United States)

    Ebihara, Ben T.; Jopek, Stanley

    1988-01-01

    Adherent, abrasion-resistant coat deposited with existing equipment. Carbon formed and deposited as coating on copper substrate by pyrolysis of hydrocarbon oil in electrical-arc discharges. Technique for producing carbon deposits on copper accomplished with electrical-discharge-machining equipment used for cutting metals. Applications for new coating technique include the following: solar-energy-collecting devices, coating of metals other than copper with carbon, and carburization of metal surfaces.

  11. Processing and properties of electrodeposited layered surface coatings

    DEFF Research Database (Denmark)

    Horsewell, Andy

    1998-01-01

    clacks and spalls off early on. For thick, non-compliant coatings, much thicker coatings can be formed. Fracture resistance must be considered in relation to both specimen and loading geometries. Since the inherent bending moment causes a maximum tensile stress at the coating surface, the loading......Hard chromium, produced by conventional dir ect curl ent (DC) electrodeposition, cannot be deposited to thicknesses gl enter than about 5 mu m because of the buildup of processing stresses which cause channel cracks in the coating. Much thicker chromium coatings map be produced by depositing...... a layered structure using alternate DC plating and periodic current reversal (PR). Such layering produces a through thickness stepped gradient in residual stresses. Most importantly a bending moment develops in the coating whenever the substrate is compliant. For thin, compliant substrates, the coating...

  12. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  13. Reduction of hematite with ethanol to produce magnetic nanoparticles of Fe{sub 3}O{sub 4}, Fe{sub 1-x}O or Fe{sup 0} coated with carbon

    Energy Technology Data Exchange (ETDEWEB)

    Tristao, Juliana C. [Universidade Federal de Minas Gerais, Departamento de Quimica-ICEx (Brazil); Ardisson, Jose D. [Centro de Desenvolvimento de Tecnologia Nuclear, CDTN, Laboratorio de Fisica Aplicada (Brazil); Sansiviero, Maria Terezinha C.; Lago, Rochel M., E-mail: rochel@ufmg.br [Universidade Federal de Minas Gerais, Departamento de Quimica-ICEx (Brazil)

    2010-01-15

    The production of magnetic nanoparticles of Fe{sub 3}O{sub 4} or Fe{sup 0} coated with carbon and carbon nanotubes was investigated by the reduction of hematite with ethanol in a Temperature Programmed Reaction up to 950 deg. C. XRD and Moessbauer measurements showed after reaction at 350 deg. C the partial reduction of hematite to magnetite. At 600 deg. C the hematite is completely reduced to magnetite (59%), wuestite (39%) and metallic iron (7%). At higher temperatures, carbide and metallic iron are the only phases present. TG weight losses suggested the formation of 3-56 wt.% carbon deposits after reaction with ethanol. It was observed by SEM images a high concentration of nanometric carbon filaments on the material surface. BET analyses showed a slight increase in the surface area after reaction. These materials have potential application as catalyst support and removal of spilled oil contaminants.

  14. Smoothness improvement of micrometer- and submicrometer-thick nanocrystalline diamond films produced by MWPECVD

    Science.gov (United States)

    Cicala, G.; Magaletti, V.; Senesi, G. S.; Tamborra, M.

    2013-04-01

    Thick (around 3 μm) and thin (48-310 nm) nanocrystalline diamond (NCD) films have been produced from Ar-rich CH4/Ar/H2 (1/89/10 %) and H2-rich CH4/H2 (1/99 %) microwave plasmas, respectively. The deposition rate and the nucleation enhancement have been monitored in situ and in real time by pyrometric and laser reflectance interferometry for micrometer- and nanometer-thick films. For thick films, an improvement of the NCD films' smoothness has been obtained by a buffer layer between the films and the treated Si substrate. For thin films, a combinatorial approach, i.e., a treatment of the Si substrate in a suspension of mixed diamond powders of 250 nm and 40-60 μm, has been utilized. The present experimental results show that the buffer layer procedure allows good preservation of the surface of the treated Si substrate and the combinatorial approach promotes effectively the seeding of the Si surface.

  15. An overview on novel thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Thermal barrier coatings (TBCs) offer the potential to significantly improve efficiencies of aero engines as well as stationary gas turbines for power generation. On internally cooled turbine parts, temperature gradients of the order of 100-150℃ can be achieved. TBCs, typically consisting of an yttrium stabilized zirconia top coat and a metallic bond coat deposited onto a superalloy substrate, are mainly used to extend lifetime. Further efficiency improvements require TBCs being an integral part of the component which requires reliable and predictable TBC performance. TBCs produced by electron beam physical vapor deposition (EbPVD) or plasma spray (PS) deposition are favored for high performance applications. The paper highlights critical R&D needs for advanced TBC systems with a special focus on reduced thermal conductivity and life prediction needs. To further enhance the efficiency of gas turbines, higher temperature and a longer lifetime of the coating are needed for the next generation of TBCs. This paper presents the development of new materials, new deposition technologies, and new concept for application as novel TBCs. This paper summarizes the basic properties of conventional thermal barrier coatings. Based on our own investigation, we reviewed the progress on materials and technologies of novel thermal barrier coatings. Except yttria stabilized zirconia, other materials such as lanthanum zirconate and rare earth oxides are also promising materials for thermal barrier coatings. Nanostructure thermal barrier coating is presented as a new concept. This paper also summarizes the technologies for depositing the thermal barrier coatings.

  16. Effect of coating density on oxidation resistance and Cr vaporization from solid oxide fuel cell interconnects

    DEFF Research Database (Denmark)

    Talic, Belma; Falk-Windisch, Hannes; Venkatachalam, Vinothini

    2017-01-01

    •Protective action of dense and porous spinel coatings on Crofer 22 APU was compared. •Reduction and re-oxidation produces denser coatings than heat treating in air only. •Coating density has minor influence on oxidation resistance at 800 °C in air. •Dense coating resulted in three times lower Cr...

  17. Multi-layer coatings

    Energy Technology Data Exchange (ETDEWEB)

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze' ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  18. Producing Presences

    OpenAIRE

    Mandagará, Pedro

    2008-01-01

    Resenha de MENDES, Victor K.; ROCHA, João Cezar de Castro (Eds.). Producing Presences: branching out from Gumbrecht’s work. Dartmouth, Massachusetts: University of Massachusetts Dartmouth, 2007. (Adamastor book series, 2)

  19. Oxidation and Hot Corrosion Behavior of a Composite Coating System

    Institute of Scientific and Technical Information of China (English)

    Dongbai XIE; Fuhui WANG

    2003-01-01

    The oxidation and hot corrosion behavior of Co-Ni-Cr-Al-Ta-Y coating produced by magnetron sputtering with and without enamel coating has been investigated in air at 900℃ and in molten 75 wt pct NaCl+25 wt pct Na2SO4at 850℃. The results show that the enamel coating possesses good hot corrosion resistance in the molten salts, in comparison with the sputtered Co-Ni-Cr-Al-Ta-Y coating. In the hot corrosion test, breakaway corrosion did not occur on the samples with enamel coating and the composition of enamel coating did not significantly change either. The oxidation resistance of the sputtered coating, which offers good adhesion, can be improved by the enamel coating.

  20. Electrochemical corrosion behavior of arc sprayed Zn-Al coatings

    Institute of Scientific and Technical Information of China (English)

    LIU Yan; ZHU Zi-xin; CHEN Yong-xiong; XU Bin-shi; MA Shi-ning; LI Zhuo-xin

    2004-01-01

    Cored wires and high velocity arc spraying (HVAS) technique were applied to produce high Al content Zn-Al alloy coatings on low carbon steel substrates. The electrochemical corrosion behaviors of Zn, Al and Zn-Al coatings were studied with potentiodynamic measurement in 5 % NaCl solution. Compared with pure Zn, pure Al and Zn-15Al coatings, Zn-26Al coatings show a higher corrosion resistance in salt solution. The potentiodynamic polarization tests show that the corrosion resistance of Zn-Al coatings increases as Al content is raised. Pure Al coating exhibits different electrochemical behaviors with other coatings. The corrosion initiated at the micro-pores of the coating and the underlying corrosion mechanism is very similar to that of the pitting corrosion.

  1. A novel electrostatic dry powder coating process for pharmaceutical dosage forms: immediate release coatings for tablets.

    Science.gov (United States)

    Qiao, Mingxi; Zhang, Liqiang; Ma, Yingliang; Zhu, Jesse; Chow, Kwok

    2010-10-01

    An electrostatic dry powder coating process for pharmaceutical solid dosage forms was developed for the first time by electrostatic dry powder coating in a pan coater system. Two immediate release coating compositions with Opadry® AMB and Eudragit® EPO were successfully applied using this process. A liquid plasticizer was sprayed onto the surface of the tablet cores to increase the conductivity of tablet cores to enhance particle deposition, electrical resistivity reduced from greater than 1×10(13)Ωm to less than 1×10(9)Ωm, and to lower the glass transition temperature (T(g)) of the coating polymer for film forming in the pan coater. The application of liquid plasticizer was followed by spraying charged coating particles using an electrostatic charging gun to enhance the uniform deposition on tablet surface. The coating particles were coalesced into a thin film by curing at an acceptable processing temperature as formation was confirmed by SEM micrographs. The results also show that the optimized dry powder coating process produces tablets with smooth surface, good coating uniformity and release profile that are comparable to that of the tablet cores. The data also suggest that this novel electrostatic dry powder coating technique is an alternative to aqueous- or solvent-based coating process for pharmaceutical products. Crown Copyright © 2010. Published by Elsevier B.V. All rights reserved.

  2. Analytical Modeling of Hard-Coating Cantilever Composite Plate considering the Material Nonlinearity of Hard Coating

    Directory of Open Access Journals (Sweden)

    Wei Sun

    2015-01-01

    Full Text Available Due to the material nonlinearity of hard coating, the coated structure produces the nonlinear dynamical behaviors of variable stiffness and damping, which make the modeling of hard-coating composite structure become a challenging task. In this study, the polynomial was adopted to characterize this material nonlinearity and an analytical modeling method was developed for the hard-coating composite plate. Firstly, to relate the hard-coating material parameters obtained by test and the analytical model, the expression of equivalent strain of composite plate was derived. Then, the analytical model of hard-coating composite plate was created by energy method considering the material nonlinearity of hard coating. Next, using the Newton-Raphson method to solve the vibration response and resonant frequencies of composite plate and a specific calculation procedure was also proposed. Finally, a cantilever plate coated with MgO + Al2O3 hard coating was chosen as study case; the vibration response and resonant frequencies of composite plate were calculated using the proposed method. The calculation results were compared with the experiment and general linear calculation, and the correctness of the created model was verified. The study shows the proposed method can still maintain an acceptable precision when the material nonlinearity of hard coating is stronger.

  3. METAL-CERAMIC INTERFACES PRODUCED BY LASER MELT INJECTION PROCESSING

    NARCIS (Netherlands)

    DEHOSSON, JTM; VANDENBURG, M; Burg, M. van den

    1995-01-01

    This paper concentrates on the mechanical performance of various ceramic coatings of Cr2O3 on steel (SAF2205), as produced by CO2 laser processing. It is concluded that a firmly bonded coating of Cr2O3 on steel could be produced by high power laser processing. The actual interface strength of a

  4. METAL-CERAMIC INTERFACES PRODUCED BY LASER MELT INJECTION PROCESSING

    NARCIS (Netherlands)

    DEHOSSON, JTM; VANDENBURG, M; Burg, M. van den

    1995-01-01

    This paper concentrates on the mechanical performance of various ceramic coatings of Cr2O3 on steel (SAF2205), as produced by CO2 laser processing. It is concluded that a firmly bonded coating of Cr2O3 on steel could be produced by high power laser processing. The actual interface strength of a (Fe,

  5. Development of Bioactive Ceramic Coating on Titanium Alloy substrate for Biomedical Application Using Dip Coating Method

    Science.gov (United States)

    Asmawi, R.; Ibrahim, M. H. I.; Amin, A. M.; Mustafa, N.; Noranai, Z.

    2017-08-01

    Bioactive apatite, such as hydroxyapatite ceramic (HA), [Ca10(PO4)6(OH)2] has been extensively investigated for biomedical applications due to its excellent biocompatibility and tissue bioactivity properties. Its bioactivity provides direct bonding to the bone tissue. Because of its similarity in chemical composition to the inorganic matrix of bone, HA is widely used as implant materials for bone. Unfortunately, because of its poor mechanical properties,. this bioactive material is not suitable for load bearing applications. In this study, by the assistance of dip-coating technique, HA coatings were deposited on titanium alloy substrates by employing hydrothermal derived HA powder. The produced coatings then were oven-dried at 130°C for 1 hour and calcined at various temperature over the range of 200-800°C for 1 hour. XRD measurement showed that HA was the only phase present in the coatings. However coatings calcined at 800°C comprised a mixture of HA and tri-calcium phosphate (TCP). FTIR measurement showed the existence of hydroxyl, phosphate, and carbonate bands. PO4 - band became sharper and narrower with the increased of calcination temperature. FESEM observation showed that the coating is polycrystalline with individual particles of nano to submicron size and has an average particle size of 35 nm. The thickness of the coating are direcly propotional with the viscosity of coating slurry. It was shown that the more viscous coating slurry would produce a thicker ceramic coating. Mechanical properties of the coating were measured in term of adhesion strength using a Micro Materials Nano Test microscratch testing machine. The result revealed that the coating had a good adhesion to the titanium alloy substrate.

  6. Platinum and Iridium Coatings Obtained by Double Glow Plasma Technology

    Institute of Scientific and Technical Information of China (English)

    WU Wangping; CHEN Zhaofeng; CHEN Zhou; CONG Xiangna; QIU Jinlian

    2012-01-01

    Pt and Ir coatings were produced by double glow plasma technology on the surface of Ti alloy substrates.The chemical compositions of the coatings were determined by X-ray diffraction and X-ray photoelectron spectroscopy.The microstructure and morphology of the coatings were observed by scanning electron microscopy.The hardness and elastic modulus of the coatings were estimated by nanoindentation.The measurements of adhesive forces of the coatings were performed with scratch tester.The results indicated that the Pt and Ir coatings displayed the preferred (220) orientation due to the initial nuclei with preferred growth on the surface of the substrates.The interface between the Pt coating and substrate exhibited no evidence of delamination.The Ir coating was composed of irregular columnar grains with many nanovoids at the interface between the coating and substrate.The mean values of hardness for Pt and Ir coatings were 0.9 GPa and 9 GPa,respectively.The elastic modulus of Pt and Ir coatings were 178 GPa and 339 GPa,respectively.The adhesive forces of the Pt and Ir coatings were about 66.4 N and 55 N,respectively.The Pt and Ir coatings adhered well to the Ti alloy substrates.

  7. Alternative HTS coated conductors

    Science.gov (United States)

    Blaugher, R. D.; Bhattacharya, R. N.; Chen, J.; Padmanabhan, R.

    2002-10-01

    The availability of Bi-2223 high-temperature-superconductor (HTS) powder-in-tube (PIT) tape, with acceptable performance for long lengths, has provided the ability to construct a wide range of HTS electric power components. As a result, there are major worldwide projects in developing HTS electric power components for demonstration in a utility environment. Utility acceptance for superconducting power equipment will depend on several key factors: improved system performance, lower life-cycle costs, higher efficiency versus conventional technology, reliability and maintenance comparable to conventional power equipment, and a competitive installed cost. The latter is impacted by the current high cost of HTS conductors, which must be lowered to costs comparable to conventional Nb-Ti wire, i.e., $2-5/kAm. The present performance and cost of state-of-the-art Bi-2223 HTS tape, although acceptable for prototype construction, is viewed as a major deterrent that may compromise eventual commercialization for most of these electric power devices. The so-called second-generation coated conductor development, with emphasis on conductors employing HTS YBCO films, is viewed as the solution to this performance and cost issue. The potential for the Tl, Hg, and Bi-oxide superconductors for producing an HTS tape as alternatives to Bi-2223 PIT (and YBCO) will be discussed with some recent results on Bi-2212 “coated conductor” development.

  8. Next Generation Thermal Barrier Coatings for the Gas Turbine Industry

    Science.gov (United States)

    Curry, Nicholas; Markocsan, Nicolaie; Li, Xin-Hai; Tricoire, Aurélien; Dorfman, Mitch

    2011-01-01

    The aim of this study is to develop the next generation of production ready air plasma sprayed thermal barrier coating with a low conductivity and long lifetime. A number of coating architectures were produced using commercially available plasma spray guns. Modifications were made to powder chemistry, including high purity powders, dysprosia stabilized zirconia powders, and powders containing porosity formers. Agglomerated & sintered and homogenized oven spheroidized powder morphologies were used to attain beneficial microstructures. Dual layer coatings were produced using the two powders. Laser flash technique was used to evaluate the thermal conductivity of the coating systems from room temperature to 1200 °C. Tests were performed on as-sprayed samples and samples were heat treated for 100 h at 1150 °C. Thermal conductivity results were correlated to the coating microstructure using image analysis of porosity and cracks. The results show the influence of beneficial porosity on reducing the thermal conductivity of the produced coatings.

  9. Microstructural investigation of phases and pinning properties in MBa2Cu3O7-x (M = Y and/or Gd) coated conductors produced by scale-up facilitie

    Science.gov (United States)

    Jin, Hye-Jin; Moon, Han-Kyoul; Yoon, Seokhyun; Jo, William; Kim, Kunsu; Kim, Miyoung; Ko, Rock-Kil; Jo, Young-Sik; Ha, Dong-Woo

    2016-03-01

    To expedite the commercialization of coated conductors, a robust stacking architecture of the wires must be developed and the performance of the critical currents improved. More importantly, the manufacturability, or large-scale delivery, and the capability of sustaining production at a high rate must be considered. The products of three companies, American Superconductor, Superpower Inc., and SuNAM Co., Ltd, were selected because these companies have announced commercial-grade production lines and delivered a significant amounts of wires to the open market that meet the standards demanded by power devices. X-ray diffraction patterns were used to verify the structural properties and the phase formation in the wires, and transmission electron microscopy with energy dispersive spectroscopy was used to investigate the microstructure and composition of the conductors. In addition, Raman scattering spectroscopy was used for the analysis of the phase formation and for the elucidation of secondary phases in the superconducting layers. The field dependence of the critical current was also studied to compare the transport characteristics under relatively low and medium magnetic field at 77 K and 60 K. Pinning forces were obtained from the field dependence of transport properties and pinning characteristics were investigated. The theoretical and experimental analyses were combined together using the Dew-Hughes formula to extract the scaling exponents and estimate the irreversibility lines of the fields. The results showed that the three conductors possess pinning mechanisms that originate from core pinning with a surface pinning geometry. It is remarkable that the wires discussed in this paper exhibit very similar pinning characteristics even though they have different characteristics in terms of chemical composition, microstructure, stacking architectures, and distribution of parasitic phases.

  10. Coating of pumps; coating af pumper

    Energy Technology Data Exchange (ETDEWEB)

    Andersen, Hans; Moritzen, J.; Thoegersen, Jeanette

    2005-11-15

    Coating of pumps is a quite new activity. For many years pipes and containers have been coated inside in order to avoid corrosion, but the technology has only been used inside pumps for the last ten years. The technology comes from USA and is originally developed in the space technology industry as an exceptionally durable and corrosion constant coating. The project is a further development of results found in a previous R and D project in which measurements were performed before and after coating two different installations. Both installations showed large efficiency improvements. This project supplements the theory behind losses in pumps with measurements on more pumps. (BA)

  11. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined....... The coating density, viscosity, moisture content and wet and dry weight of the coating were evaluated on cores that had been coated at three different dip-coating times. The coating coverage, surface appearance and depth of penetration into the cores were examined with a Stereomicroscope. Gray iron castings...... were produced with sol-gel coated and uncoated cores and the results were related to the coating properties. The casting results were also compared with castings made with cores coated with commercial alcohol-based and water-based foundry coatings. The analyses show that castings produced with sol...

  12. Novel nanostructured hydroxyapatite coating for dental and orthopedic implants

    Science.gov (United States)

    Liu, Huinan; Jiang, Wenping; Malshe, Ajay

    2009-09-01

    A novel hybrid coating process, combining NanoSpray® (built on electrostatic spray coating) technology with microwave sintering process, was developed for synthesizing hydroxyapatite- (HA-) based nanostructured coating with favorable properties for dental and orthopedic implants. Specifically, HA nanoparticles were deposited on commercially pure titanium substrates using NanoSpray technique to produce the HA coating, which was then sintered in a microwave furnace under controlled conditions. The study showed that the use of NanoSpray followed by microwave sintering results in nanoscale HA coating for dental/orthopedic application.

  13. SYNTHESIS AND COATING OF ORDERED MESOPOROUS SILICA

    Institute of Scientific and Technical Information of China (English)

    Wei Guo; Guangsheng Luo; Yujun Wang

    2003-01-01

    1,3,5-trimethyl benzene (TMB) was used as organic swelling agent in O/W emulsions to template ultra-large mesoporous materials using the hydrothermal method. The silicas with well-defined mesopores and hydrothermally robust framework were characterized by X-ray diffraction, transmission electron microscopy and BET surface area analysis. The influence of the quantity of TMB during preparation was studied. It has been found that the TMB/CTAB ratio must be controlled for producing high pore volume materials. Polysulfone (PSU), as the usual extraction agent, was coated on the silicas with the solvent evaporation method to produce a solid separation medium. The adsorptivity and the surface area of the coated MCM were determined: 10% PSU coated MCM adsorbed twice as much phenol as the uncoated material, reaching 0.5 mg/g silica. It was found that the surface area of the coated material decreased rapidly with an increase of the PSU loading.

  14. Steam generated conversion coating on aluminium alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    pressure steam produced by an autoclave at a temperature of 107 – 121 °C and pressure of 15 -17 psi for 10 minutes to produce a thin coating of aluminium oxide. The aim of this study is to understand the effect of high pressure steam with and without different chemical additives on surface morphology...

  15. "m=1" coatings for neutron guides

    OpenAIRE

    Cooper-Jensen, C.P.; Vorobiev, A.; Klinkby, Esben Bryndt; Kapaklis, V.; Wilkens, H.; Rats, D.; Hjörvarsson, B.; Kirstein, O.; Bentley, Philip

    2014-01-01

    A substantial part of the price for a neutron guide is the shielding needed because of the gamma ray produced when neutrons are absorbed. This absorption occurs in the coating and the substrate of the neutron guides. Traditional m=1 coatings have been made of Ni and if reflectivity over the critical angle of Ni is needed one has used Ni58 or Ni/Ti multilayer coatings. Ni has one of the highest neutron scattering density but it also has a fairly high absorption cross section for cold and therm...

  16. Novel ormocers and nanomers for coatings

    OpenAIRE

    Oliveira, Peter William de; Schmidt, Helmut K.; Sepeur, Stefan

    1999-01-01

    Nanoparticles produced by a microemulsion for a controlled growth precipitation technique (ZrO2, AlOOH) have been surface modified and incorporated into inorganic/organic composite matrices made from epoxy or methacryloxy silanes. For this reason, the nanopowders have been surface modified with carboxylic acids in order to obtain full dispersibility necessary for high optical quality coatings. ZrO2 was used for obtaining high refractive index coatings. By adjusting an appropriate zeta-potenti...

  17. Enhanced photothermal effect of plasmonic nanoparticles coated with reduced graphene oxide.

    Science.gov (United States)

    Lim, Dong-Kwon; Barhoumi, Aoune; Wylie, Ryan G; Reznor, Gally; Langer, Robert S; Kohane, Daniel S

    2013-09-11

    We report plasmonic gold nanoshells and nanorods coated with reduced graphene oxide that produce an enhanced photothermal effect when stimulated by near-infrared (NIR) light. Electrostatic interactions between nanosized graphene oxide and gold nanoparticles followed by in situ chemical reduction generated reduced graphene oxide-coated nanoparticles; the coating was demonstrated using Raman and HR-TEM. Reduced graphene oxide-coated gold nanoparticles showed enhanced photothermal effect compared to noncoated or nonreduced graphene oxide-coated gold nanoparticles. Reduced graphene oxide-coated gold nanoparticles killed cells more rapidly than did noncoated or nonreduced graphene oxide-coated gold nanoparticles.

  18. Surfaces, Coatings and Protection

    Science.gov (United States)

    Ferguson, I. F.

    1982-08-01

    Plasma sprayed ceramics, sputter ion plating, and sol-gel ceramic protective coatings for nuclear reactors are discussed. The influence of such coatings on the behavior of reactor fuel elements is noted. The investigation of such coatings by diffraction methods is described. Laser and nuclear microprobes, scanning transmission electron microscopes, neutron scattering, and image analysis are summarized.

  19. Commercial Fastener Coatings Doerken

    Science.gov (United States)

    2010-06-01

    Phosphating* *partly recommended Dip Spinning Dipping Spraying Spin coating Conveyor oven box oven Inductive drying Pretreatment Coating Preheating...Curing Cooling Application Techniques - Dip Spin Coating Gurtbnd Cross BarTranspo" Band beiCifteiE Vo12one Vent llated Pre .Zone Cros~ Bar T ransrt

  20. PIT Coating Requirements Analysis

    Energy Technology Data Exchange (ETDEWEB)

    MINTEER, D.J.

    2000-10-20

    This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.

  1. Nanocrystalline hydroxyapatite/titania coatings on titanium improves osteoblast adhesion.

    Science.gov (United States)

    Sato, Michiko; Aslani, Arash; Sambito, Marisa A; Kalkhoran, Nader M; Slamovich, Elliott B; Webster, Thomas J

    2008-01-01

    Bulk hydroxyapatite (HA) and titania have been used to improve the osseointegration of orthopedic implants. For this reason, composites of HA and titania have been receiving increased attention in orthopedics as novel coating materials. The objective of this in vitro study was to produce nanophase (i.e., materials with grain size less than 100 nm) HA/titania coatings on titanium. The adhesion of bone forming cells (osteoblasts) on the composite coatings were also assessed and compared with single-phase nanotitania and nano-HA titanium coatings. Nanocrystalline HA powders were synthesized through wet chemistry and hydrothermal treatments at 200 degrees C. Nanocrystalline titania powders obtained commercially were mixed with the nanocrystalline HA powders at various weight ratios. The mixed powders were then deposited on titanium utilizing a room-temperature coating process called IonTite. The results of the present study showed that such coatings maintained the chemistry and crystallite size of the original HA and titania powders. Moreover, osteoblasts adherent on single-phase nanotitania coatings were well-spread whereas they became more round and extended distinct filopodia on the composite and single-phase HA coatings. Interestingly, the number of osteoblasts adherent on the nanotitania/HA composite coatings at weight ratios of 2/1 and 1/2 were significantly greater compared with single-phase nanotitania coatings, currently-used plasma-sprayed HA coatings, and uncoated titanium. These findings suggest that nanotitania/HA coatings on titanium should be further studied for improved orthopedic applications.

  2. Characterization of titanium–hydroxyapatite biocomposites processed by dip coating

    Indian Academy of Sciences (India)

    R Baptista; D Gadelha; M Bandeira; D Arteiro; M I Delgado; A C Ferro; M Guedes

    2016-02-01

    Ti orthopaedic implants are commonly coated with hydroxyapatite (HA) to achieve increased biocompatibility and osseointegration with natural bone. In this work the dip-coating technique was used to apply HA films on Ti foil. A gel was used as the support vehicle for commercial HA particles. The experimental parameters like surface roughness of the metallic substrate and immersion time were studied. All coated substrates were heat treated and sintered under vacuum atmosphere. The produced coatings were characterized by field-emission gun scanning electron microscopy coupled with energy-dispersive spectroscopy, X-ray diffraction, Raman spectroscopy, microhardness, scratch test and profilometry. Additionally, the apatite-forming ability of the produced material was tested by exposure to a simulated body fluid. Higher substrate surface roughness and longer immersion time produce thicker, denser films, with higher surface roughness. Lower film porosity is accompanied by higher hardness values. However, thicker coating promotes differential shrinkage and crack formation during sintering. Both coating thickness and coating roughness increase with coating time. HA films $\\sim$30–40 $\\mu$m thick with 45–50% HA theoretical density produced on Ti substrates with surface roughness of $R_z\\sim 1.0–1.7$ $\\mu$m, display an attractive combination of high hardness and resistance to spallation. Attained results are encouraging regarding the possibility of straightforward production of biocompatible and bioactive prosthetic coatings for orthopaedic applications using commercial HA.

  3. Hard and superhard nanocomposite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Musil, J. [Univ. of West Bohemia, Plzen (Czech Republic). Dept. of Phys.

    2000-03-01

    This article reviews the development of hard coatings from a titanium nitride film through superlattice coatings to nanocomposite coatings. Significant attention is devoted to hard and superhard single layer nanocomposite coatings. A strong correlation between the hardness and structure of nanocomposite coatings is discussed in detail. Trends in development of hard nanocomposite coatings are also outlined. (orig.)

  4. Nanosilica coating for bonding improvements to zirconia

    Directory of Open Access Journals (Sweden)

    Chen C

    2013-10-01

    Full Text Available Chen Chen, Gang Chen, Haifeng Xie, Wenyong Dai, Feimin Zhang Institute of Stomatology, Nanjing Medical University, Nanjing, Jiangsu Province, People's Republic of China Abstract: Resin bonding to zirconia cannot be established from standard methods that are currently utilized in conventional silica-based dental ceramics. The solution–gelatin (sol–gel process is a well developed silica-coating technique used to modify the surface of nonsilica-based ceramics. Here, we use this technique to improve resin bonding to zirconia, which we compared to zirconia surfaces treated with alumina sandblasting and tribochemical silica coating. We used the shear bond strength test to examine the effect of the various coatings on the short-term resin bonding of zirconia. Furthermore, we employed field emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, atomic force microscopy, and Fourier transform infrared spectroscopy to characterize the zirconia surfaces. Water–mist spraying was used to evaluate the durability of the coatings. To evaluate the biological safety of the experimental sol–gel silica coating, we conducted an in vitro Salmonella typhimurium reverse mutation assay (Ames mutagenicity test, cytotoxicity tests, and in vivo oral mucous membrane irritation tests. When compared to the conventional tribochemical silica coating, the experimental sol–gel silica coating provided the same shear bond strength, higher silicon contents, and better durability. Moreover, we observed no apparent mutagenicity, cytotoxicity, or irritation in this study. Therefore, the sol–gel technique represents a promising method for producing silica coatings on zirconia. Keywords: zirconia, bond, silica coating, tribochemical silica coating, biocompatibility

  5. Wrinkling of solidifying polymeric coatings

    Science.gov (United States)

    Basu, Soumendra Kumar

    2005-07-01

    In coatings, wrinkles are viewed as defects or as desired features for low gloss, and texture. In either case, discovering the origin of wrinkles and the conditions that lead to their formation is important. This research examines what wrinkling requires and proposes a mechanism to explain the observations. All curing wrinkling coatings contain multi-functional reactants. Upon curing, all develop a depth-wise gradient in solidification that result in a cross-linked elastic skin atop a viscous bottom layer. It is hypothesized that compressive stress develops in the skin when liquid below diffuses up into the skin. High enough compressive stress buckles the skin to produce wrinkles. The hypothesis is substantiated by experimental and theoretical evidences. Effects of various application and compositional parameters on wrinkle size in a liquid-applied acrylic coating and a powder-applied epoxy coating were examined. All three components, namely resin, cross-linker and catalyst blocked with at least equimolar volatile blocker, proved to be required for wrinkling. The wrinkling phenomenon was modeled with a theory that accounts for gradient generation, cross-linking reaction and skinning; predictions compared well with observations. Two-layer non-curing coatings that have a stiff elastic layer atop a complaint elastic bottom layer wrinkled when the top layer is compressed. The top layer was compressed by either moisture absorption or differential thermal expansion. Experimental observations compared well with predictions from a theory based on force balance in multilayer systems subjected to differential contraction or expansion. A model based on the Flory-Rehner free energy of a constrained cross-linked gel was constructed that predicts the compressive stress generated in a coating when it absorbs solvent. Linear stability analysis predicts that when a compressed elastic layer is attached atop a viscous layer, it is always unstable to buckles whose wavelength exceeds a

  6. Synthesis of Superhydrophobic Nanocomposite Coatings Using Electrodeposition

    Science.gov (United States)

    Iacovetta, Daniel John

    The focus of the current research is to produce a metal matrix composite material that possesses a superhydrophobic surface using electrodeposition. The objective is to create a multifunctional coating that is able to provide high strength as well as high water repellency using nanocrystalline nickel and polytetrafluoroethylene (PTFE) particles. The co-deposition process was first studied. It was determined that the amount of PTFE co-deposited is highly dependent on the concentration of PTFE particles in the electroplating bath. The wetting angle of the surface greatly increased when the PTFE content increases. Next the electroplating procedure of pure nickel is altered to produce a nanocrystalline material, resulting in a large increase in the hardness of the nickel coatings. The two techniques are combined to produce a nanocrystalline Nickel-PTFE composite. Under optimum conditions, the composite coating displayed a highly water repellent surface and improved mechanical properties.

  7. Development of high viscosity coatings for advanced Space Shuttle applications

    Science.gov (United States)

    Garofalini, S. H.; Banas, R.; Creedon, J.

    1979-01-01

    Laboratory studies for increasing the thermal resistance of high viscosity coatings for silica reusable surface insulation are presented. The coatings are intended for the reentry temperature associated with advanced Space Shuttle applications which will involve aerodynamic shear forces during entry from earth orbits. Coating viscosity was increased by (1) reduction in the concentration of the low viscosity additive B2O3; (2) reduction in the particle size of the constituent powders in coatings; and (3) addition of a high viscosity glass former (GeO2). A coating system was produced by combining the three methods which showed apparent higher viscosity than the current coating, while satisfying all the current Shuttle Orbiter coating requirements.

  8. Application of thermal barrier coating in a Diesel engine

    Energy Technology Data Exchange (ETDEWEB)

    Buyukkaya, E. [Dept. of Mechanical Engineering, Sakarya Univ., Sakarya (Turkey); Demirkiran, A.S. [Dept. of Metallurgical and Materials Science Engineering, Sakarya Univ., Sakarya (Turkey); Cerit, M.

    2004-07-01

    In this study, an investigation of the effects of ceramic coatings on Diesel engine performance and exhaust emissions was presented. Tests were carried out a range of engine speeds at low, middle and high load conditions for a standard engine and a ceramic-coated engine. Cylinder head and valves of an engine were coated with a 0.35 mm thickness of CaZrO{sub 3} over a 0.15 mm thickness of NiCrAl bond coat. Pistons were also coated with MgZrO{sub 3}. The coatings were produced using atmospheric plasma spray technique. Specific fuel consumption values of insulated engine were lower than standard engine (about 1-6%). Due to the better combustion efficiency in the coated engine, particulate emissions were lower than the standard engine (about 48%). (orig.)

  9. Antibacterial polymer coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.

    2009-09-01

    A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.

  10. ALD Produced B{sub 2}O{sub 3}, Al{sub 2}O{sub 3} and TiO{sub 2} Coatings on Gd{sub 2}O{sub 3} Burnable Poison Nanoparticles and Carbonaceous TRISO Coating Layers

    Energy Technology Data Exchange (ETDEWEB)

    Weimer, Alan

    2012-11-26

    This project will demonstrate the feasibility of using atomic layer deposition (ALD) to apply ultrathin neutron-absorbing, corrosion-resistant layers consisting of ceramics, metals, or combinations thereof, on particles for enhanced nuclear fuel pellets. Current pellet coating technology utilizes chemical vapor deposition (CVD) in a fluidized bed reactor to deposit thick, porous layers of C (or PyC) and SiC. These graphitic/carbide materials degrade over time owing to fission product bombardment, active oxidation, thermal management issues, and long-term irradiation effects. ALD can be used to deposit potential ceramic barrier materials of interest, including ZrO{sub 2}, Y{sub 2}O{sub 3}:ZrO{sub 2} (YSZ), Al{sub 2}O{sub 3}, and TiO{sub 2}, or neutron-absorbing materials, namely B (in BN or B{sub 2}O{sub 3}) and Gd (in Gd{sub 2}O{sub 3}). This project consists of a two-pronged approach to integrate ALD into the next-generation nuclear plant (NGNP) fuel pellet manufacturing process:

  11. Microstructural studies of thermal spray coatings for biomedical applications

    Science.gov (United States)

    Sun, Limin

    2002-01-01

    /EMAA (ethylene methacrylic acid copolymer) coatings were produced using a flame spray system. The coatings exhibited increased Young's modulus compared to pure EMAA coatings and reasonable toughness and dissolution. The mechanical and dissolution behaviors were related to the volume and distribution of the HA in the polymer matrix. This technique provides a new means of preparing HA/polymer coatings for application as implants.

  12. Vacuum plasma spray coating

    Science.gov (United States)

    Holmes, Richard R.; Mckechnie, Timothy N.

    1989-01-01

    Currently, protective plasma spray coatings are applied to space shuttle main engine turbine blades of high-performance nickel alloys by an air plasma spray process. Originally, a ceramic coating of yttria-stabilized zirconia (ZrO2.12Y2O3) was applied for thermal protection, but was removed because of severe spalling. In vacuum plasma spray coating, plasma coatings of nickel-chromium-aluminum-yttrium (NiCrAlY) are applied in a reduced atmosphere of argon/helium. These enhanced coatings showed no spalling after 40 MSFC burner rig thermal shock cycles between 927 C (1700 F) and -253 C (-423 F), while current coatings spalled during 5 to 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2.8Y2O3 to the turbine blades of first-stage high-pressure fuel turbopumps utilizing the enhanced NiCrAlY bond-coating process. NiCrAlY bond coating is applied first, with ZrO2.8Y2O3 added sequentially in increasing amounts until a thermal barrier coating is obtained. The enchanced thermal barrier coating has successfully passed 40 burner rig thermal shock cycles.

  13. Anticorrosive coatings: a review

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim

    2009-01-01

    The main objective of this review is to describe some of the important topics related to the use of marine and protective coatings for anticorrosive purposes. In this context, "protective" refers to coatings for containers, offshore constructions, wind turbines, storage tanks, bridges, rail cars......, and petrochemical plants while "marine" refers to coatings for ballast tanks, cargo holds and cargo tanks, decks, and engine rooms on ships. The review aims at providing a thorough picture of state-of-the-art in anticorrosive coatings systems. International and national legislation aiming at reducing the emission...... of volatile organic compounds (VOCs) have caused significant changes in the anticorrosive coating industry. The requirement for new VOC-compliant coating technologies means that coating manufacturers can no longer rely on the extensive track record of their time-served products to convince consumers...

  14. Evaluation of HVOF coatings

    Directory of Open Access Journals (Sweden)

    Mariana Landová

    2016-07-01

    Full Text Available Attention in this paper is devoted to the evaluation of wear coatings deposited using HVOF technology (high velocity oxy-fuel. There were evaluated three types of coatings based on WC-Co (next only 1343, WC-Co-Cr (next only 1350 and Cr3C2-25NiCr (next only 1375. There was assessed adherence of coatings, micro hardness, porosity and the tribological properties of erosive, abrasive, adhesive and wear resistance of coatings in terms of cyclic thermal load. Thanks to wide variety of suitable materials and their combinations, the area of utilization thermally sprayed coatings is very broad. It is possible to deposit coatings of various materials from pure metals to special alloys. The best results in the evaluated properties were achieved at the coating with the label 1375.

  15. Titanate nanotube coatings on biodegradable photopolymer scaffolds

    Energy Technology Data Exchange (ETDEWEB)

    Beke, S., E-mail: szabolcs.beke@iit.it [Department of Nanophysics, Istituto Italiano di Tecnologia, via Morego 30, 16163 Genova (Italy); Kőrösi, L. [Department of Biotechnology, Nanophage Therapy Center, Enviroinvest Corporation, Kertváros u. 2, H-7632, Pécs (Hungary); Scarpellini, A. [Department of Nanochemistry, Istituto Italiano di Tecnologia, via Morego 30, 16163 Genova (Italy); Anjum, F.; Brandi, F. [Department of Nanophysics, Istituto Italiano di Tecnologia, via Morego 30, 16163 Genova (Italy)

    2013-05-01

    Rigid, biodegradable photopolymer scaffolds were coated with titanate nanotubes (TNTs) by using a spin-coating method. TNTs were synthesized by a hydrothermal process at 150 °C under 4.7 bar ambient pressure. The biodegradable photopolymer scaffolds were produced by mask-assisted excimer laser photocuring at 308 nm. For scaffold coating, a stable ethanolic TNT sol was prepared by a simple colloid chemical route without the use of any binding compounds or additives. Scanning electron microscopy along with elemental analysis revealed that the scaffolds were homogenously coated by TNTs. The developed TNT coating can further improve the surface geometry of fabricated scaffolds, and therefore it can further increase the cell adhesion. Highlights: ► Biodegradable scaffolds were produced by mask-assisted UV laser photocuring. ► Titanate nanotube deposition was carried out without binding compounds or additives. ► The titanate nanotube coating can further improve the surface geometry of scaffolds. ► These reproducible platforms will be of high importance for biological applications.

  16. Hydroxyapatite coating on pretreated CoNiCrMo prosthesis

    Institute of Scientific and Technical Information of China (English)

    WANG Tao; A. Dorner-Reisel

    2005-01-01

    In order to improve the quality of the bio-active coating on medical grade CoNiCrMo substrate, hydroxyapatite(HA) coatings were produced via low-temperature dip-coating route on substrates treated using various surface pre-treating methods. The surface and cross-sectional morphologies of HA coatings were observed by SEM, as well as the bonding strength between coatings and substrates after different pre-treatments were characterized according to ASTM C633. The low-temperature HA dip-coating method with the substrate merely oxidized at 600℃ can provide a high quality HA coating for CoNiCrMo, of which the bonding strength reaches (58±5)MPa, higher than that of the clinically used HA coatings on Ti-alloys produced via plasma spray route, as well as a HA coating with full crystallinity and high phase-purity, which is more in-vivo stable than plasma sprayed HA coating.

  17. Using selective withdrawal to coat microparticles.

    Science.gov (United States)

    Cohen, I; Li, H; Hougland, J L; Mrksich, M; Nagel, S R

    2001-04-13

    We report a method that uses the process of selective withdrawal of one fluid through a second immiscible fluid to coat small particles with polymer films. Fluid is withdrawn through a tube with its orifice slightly above a water-oil interface. Upon increasing the flow rate, there is a transition from a state where only oil is withdrawn to a state where the water, containing the particles to be coated and appropriate prepolymer reagents, is entrained in a thin spout along with the oil. The entrained particles eventually cause the spout interface to break, producing a thin coat of controllable thickness around each particle, which can be subsequently polymerized using chemical reagents, light, or heat. This method allows flexibility in the chemical composition and thickness of the conformal coatings.

  18. Examining properties of arc sprayed nanostructured coatings

    Directory of Open Access Journals (Sweden)

    A. Czupryński

    2016-04-01

    Full Text Available The article presents the results of examining properties of arc sprayed coating obtained with nano-alloy on the iron matrix with a high amount of fine carbide precipitates sprayed on non-alloyed steel plates intended for high temperature operation. Powder metal cored wire EnDOtec DO*390N 1,6 mm diameter, was used to produce, dense, very high abrasion and erosion resistant coatings approx. 1,0 mm thick. Nano-material coatings characterization was done to determine abrasion resistance, erosion resistance, adhesion strength, hardness as well as metallographic examinations. Results have proved high properties of arc sprayed nano-material coatings and have shown promising industrial applications.

  19. Coatings Extend Life of Engines and Infrastructure

    Science.gov (United States)

    2010-01-01

    MesoCoat Inc., of Euclid, Ohio, collaborated with Glenn Research Center to provide thermal barrier coating (TBC) technology, developed by Glenn researcher Dongming Zhu, to enhance the lifespan and performance of engines in U.S. Air Force legacy aircraft. The TBC reduces thermal stresses on engine parts, increasing component life by 50 percent. MesoCoat is also producing metal cladding technology that may soon provide similar life-lengthening benefits for the Nation's infrastructure. Through a Space Act Agreement with Glenn, the company employs the Center's high-density infrared arc lamp system to bond its cladding materials for demonstration prototypes; the coating technology can prevent corrosion on metal beams, pipes, and rebar for up to 100 years.

  20. High efficiency turbine blade coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L.; Gallis, Michail A.

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600 oC and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the production of layered

  1. High efficiency turbine blade coatings

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gallis, Michail A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600°C and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the

  2. Controllable coating of microneedles for transdermal drug delivery.

    Science.gov (United States)

    Chen, Jianmin; Qiu, Yuqin; Zhang, Suohui; Yang, Guozhong; Gao, Yunhua

    2015-03-01

    Coated microneedles have been paid much attention recently, and several coating strategies have been developed to address the problems during coating process. However, there are still some unresolved issues, such as, precise control requirements, microneedle substrate contamination and high processing temperature. The purpose of this study was to develop a simple and controllable method to make uniform coatings on microneedles at room temperature. This novel method avoids the contamination of microneedle substrate by providing both the adsorption force of thickener and micro-scale coating film produced by a newly design device. Thickeners were screened to enhance the mass of coatings. The parameters that influence the coatings were tested systematically, which made coating process controllable. Finally, three model drugs were coated onto microneedles to prove the method is applicable more broadly. In addition, insertion experiments were carried out to test the drug delivery feasibility of the coated microneedles. In conclusion, this study presents a simple and controllable method to coat microneedles with small molecular chemical drugs or large proteins for rapid skin drug delivery.

  3. Evolution of the Automotive Body Coating Process—A Review

    Directory of Open Access Journals (Sweden)

    Nelson K. Akafuah

    2016-06-01

    Full Text Available Automotive coatings and the processes used to coat automobile surfaces exemplify the avant-garde of technologies that are capable of producing durable surfaces, exceeding customers’ expectations of appearance, maximizing efficiency, and meeting environmental regulations. These accomplishments are rooted in 100 years of experience, trial-and-error approaches, technique and technology advancements, and theoretical assessments. Because of advancements directed at understanding the how, why, when, and where of automobile coatings, the progress in controlling droplets and their deposition attributes, and the development of new technologies and paint chemistries, a comprehensive and up-to-date review of automobile coatings and coating technologies was considered to be of value to industrial practitioners and researchers. Overall, the critical performance factors driving the development and use of advanced automotive coatings and coating technologies are (a aesthetic characteristics; (b corrosion protection; (c mass production; (d cost and environmental requirements; and (e appearance and durability. Although the relative importance of each of these factors is debatable, the perfection of any one at the expense of another would be unacceptable. Hence, new developments in automotive coatings are described and discussed in the following review, and then related to improvements in production technologies and paints. Modern automotive coating procedures are also discussed in detail. Finally, an extrapolation into the future of automotive coating is offered with a view of the developments and technologies needed for an increasingly efficient and more sustainable coatings industry.

  4. Healing particles in self-healing thermal barrier coatings

    NARCIS (Netherlands)

    Derelioglu, Z.; Anusuya Ponnusami, S.; Turteltaub, S.; Van der Zwaag, S.; Sloof, W.G.

    2013-01-01

    Crack healing in ceramic thermal barrier coatings (TBCs) may be realized by embedding Mo-Si based particles in the thermal barrier coating. Upon cracking, these particles are exposed to oxygen that permeates through the top layer and the crack gap is filled with SiO2 which is produced from oxidation

  5. Enhancing thermal barrier coatings performance through reinforcement of ceramic topcoat

    Science.gov (United States)

    Bogdanovich, V. I.; Giorbelidze, M. G.

    2016-11-01

    This paper studies structure of thermal barrier coatings applied to hot gas path components in gas turbine engines and produced in a number of ways, and its impact on performance. Methods of structural reinforcement for ceramic topcoat in thermal barrier coatings are considered.

  6. Cellulose nanofibers use in coated paper

    Science.gov (United States)

    Richmond, Finley

    Cellulose Nanofibers (CNF) are materials that can be obtained by the mechanical breakdown of natural fibers. CNF have the potential to be produced at low cost in a paper mill and may provide novel properties to paper, paper coatings, paints, or other products. However, suspensions have a complex rheology even at low solid contents. To be able to coat, pump, or mix CNF at moderate solids, it is critical to understand the rheology of these suspensions and how they flow in process equipment; current papers only report the rheology up to 6% solids. Few publications are available that describe the coating of CNF onto paper or the use of CNF as an additive into a paper coating. The rheology of CNF suspensions and coatings that contain CNF were characterized with parallel-disk geometry in a controlled stress rheometer. The steady shear viscosity, the complex viscosity, the storage modulus, and the yield stress were determined for the range of solids or concentrations (2.5-10.5%). CNF were coated onto paper with a laboratory rod coater, a size press and a high speed cylindrical laboratory coater (CLC). For each case, the coat weights were measures and the properties of the papers were characterized. CNF water base suspension was found to be a shear thinning with a power law index of around 0.1. Oscillatory tests showed a linear viscoelastic region at low strains and significant storage and loss moduli even at low solids. The Cox Merz rule does not hold for CNF suspensions or coating formulations that contain CNF with complex viscosities that are about 100 times larger than the steady shear viscosities. Paper coating formulations that contain CNF were found to have viscosities and storage and loss moduli that are over ten times larger than coatings that contain starch at similar solids. CNF suspensions were coated on papers with low amount transferred on paper either at high solids or high nip loadings. The amount transferred appears to be controlled by an interaction of

  7. Electrospark deposition coatings

    Science.gov (United States)

    Sheely, W. F.

    1986-11-01

    Hard surfacing for wear resistant and low-friction coatings has been improved by means of advances in the computer controls in electronic circuitry of the electrospark deposition (ESD) process. coatings of nearly any electrically conductive metal alloy or cermet can be deposited on conductive materials. Thickness is usually two mils or less, but can be as high as 10 mils. ESD coatings can quadrupole cutting tool life.

  8. Advanced Multifunctional Coating

    Science.gov (United States)

    2011-08-17

    and UV durability of then current chrome free TT-P-2756 SPTC • Leverage APC technology into SPTC • Coating uses same fluoropolyurethane technology...as APC currently used on C-17 • Leverage recent advances in chrome free corrosion inhibitor technology • State of the art chrome free corrosion...coat exposed metal Aluminum Base Metal Original Finish System Aged APC Topcoat Conversion Coat Chromic Acid Anodize Aluminum Cladding Original Primer

  9. Oxide coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.

    1995-06-01

    Monolithic SiC heat exchangers and fiber-reinforced SiC-matrix composite heat exchangers and filters are susceptible to corrosion by alkali metals at elevated temperatures. Protective coatings are currently being developed to isolate the SiC materials from the corrodants. Unfortunately, these coatings typically crack and spall when applied to SiC substrates. The purpose of this task is to determine the feasibility of using a compliant material between the protective coating and the substrate. The low-modulus compliant layer could absorb stresses and eliminate cracking and spalling of the protective coatings.

  10. Superhard Nanocomposite Coatings

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The recent development in the field of nanocomposite coatings with good mechanical properties is critically reviewed in this paper. The design principle and materials selection for the nanocomposite coatings are introduced. Different methods for the preparation of superhard nanocomposite coatings are described with emphasis on the magnetron sputtering. Based on recent theoretical and experimental results regarding the appearance of superhardness in nanocomposite coating, lattice parameter changes, crystallite size, microstructure and morphology are reviewed in detail. Also emphasized are the mechanical properties (especially on hardness) and the ways by which the properties are derived.

  11. Final Project Report G-Plus Windshield Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Matson, Dean W.; Koram, Kwaku

    2002-08-01

    Samples of Sungate windshield material provided by PPG were analyzed to ascertain failure mechanisms observed at the interface between a copper busbar and the electrically conductive coating in use. Samples of “failed” windshield material were characterized using optical and electron microscopy, as well as surface analysis methods. These were compared to corresponding samples of “good” coatings. The primary failure mechanism of the coated windshield appears to be related to electrical discharges that originate where air-filled gaps are present between the copper busbar and the conductive coating. Gaps are produced by irregularities or wrinkles in the copper busbar that may result from the installation process.

  12. Self-assembled nanolaminate coatings (SV)

    Energy Technology Data Exchange (ETDEWEB)

    Fan, H.

    2012-03-01

    Sandia National Laboratories (Sandia) and Lockheed Martin Aeronautics (LM Aero) are collaborating to develop affordable, self-assembled, nanocomposite coatings and associated fabrication processes that will be tailored to Lockheed Martin product requirements. The purpose of this project is to develop a family of self-assembled coatings with properties tailored to specific performance requirements, such as antireflective (AR) optics, using Sandia-developed self-assembled techniques. The project met its objectives by development of a simple and economic self-assembly processes to fabricate multifunctional coatings. Specifically, materials, functionalization methods, and associated coating processes for single layer and multiple layers coatings have been developed to accomplish high reflective coatings, hydrophobic coatings, and anti-reflective coatings. Associated modeling and simulations have been developed to guide the coating designs for optimum optical performance. The accomplishments result in significant advantages of reduced costs, increased manufacturing freedom/producibility, improved logistics, and the incorporation of new technology solutions not possible with conventional technologies. These self-assembled coatings with tailored properties will significantly address LMC's needs and give LMC a significant competitive lead in new engineered materials. This work complements SNL's LDRD and BES programs aimed at developing multifunctional nanomaterials for microelectronics and optics as well as structure/property investigations of self-assembled nanomaterials. In addition, this project will provide SNL with new opportunities to develop and apply self-assembled nanocomposite optical coatings for use in the wavelength ranges of 3-5 and 8-12 micrometers, ranges of vital importance to military-based sensors and weapons. The SANC technologies will be applied to multiple programs within the LM Company including the F-35, F-22, ADP (Future Strike Bomber

  13. Ion sequestration particles for naval anticorrosion coatings

    Science.gov (United States)

    Zguris, Zachary Z.

    Corrosion is the electrochemical process of a metal returning to its lower energy state, the metal oxide. The cost of corrosion is difficult to estimate. One area particularly susceptible to corrosion problems with high maintenance costs is that of the 20,000 tanks existent in the US Naval Fleet. The Navy is sponsoring the development of novel coatings and additives that can be used to decrease the rising corrosion related costs. This dissertation describes in detail the synthesis of Ion Sequestration Particles (ISP) that when added to the standard MIL-DTL-24441 or potentially another coating system act to enhance the anticorrosion properties of the coating. A solid ion sequestration core material (SISCM) is first produced. The core is then encapsulated in a second stage forming a shell that protects the SISCM sufficiently from the harmful interactions with uncured epoxy based coatings. ISPs were designed to sequester harmful ions while releasing passivating ions in their place. The passivating ions then migrate to defect sites at the coating interface where they act to inhibit corrosion. The anticorrosion performance of ISPs in epoxy coatings has been demonstrated by both 500 hrs of hot deionized water immersion and 1000 hrs of salt spray exposure (ASTM B117). The best improvements in coating performance are attained with ISP content ranging from 5-10 wt % loading in a coating. ISPs were designed to limit the transport of harmful ions through the coating. However this work has determined high diffusion coefficients for ions (CI- and PO42-) through the epoxy matrix. Without ISPs, the diffusion coefficient through the MIL-DTL-24441 coating was determined for phosphate to be 1.16x10-7 cm2/s and for chloride to be in the range of 2.7x10-9 to 5.6x10-10 cm2/s. The addition of 5 wt % ISPs to the coating had the effect of decreasing the diffusion coefficient by an average of 25.5%. These results yield the conclusion that the enhanced anticorrosion properties of coatings

  14. Fabrication of nanogradient coatings for laser devices using the method of magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Abramov, N F; Volpyan, O D; Obod, Yu A [Open Joint-Stock Company M.F. Stel' makh Polyus Research Institute, Moscow (Russian Federation); Dronskii, R V [' Fotron-Auto' Scientific Manufacture Enterprise, Moscow (Russian Federation)

    2013-09-30

    Significant advantages of the magnetron sputtering method for producing complex high-quality optical coatings for laser devices are shown. Technology aspects of efficient fabrication of such coatings are considered. The capabilities of the developed automated technological and control equipment are described. (nanogradient dielectric coatings and metamaterials)

  15. Material-Process-Performance Relationships for Roll-to-Roll Coated PEM Electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Mauger, Scott; Neyerlin, K.C.; Stickel, Jonathan; Ulsh, Michael; More, Karren; Wood, David

    2017-04-26

    Roll-to-roll (R2R) coating is the most economical and highest throughput method for producing fuel cell electrodes. R2R coating encompasses many different methodologies to create uniform films on a moving web substrate. Here we explore two coating methods, gravure and slot die, to understand the impacts of each on film uniformity and performance.

  16. CrCuAgN PVD nanocomposite coatings: Effects of annealing on coating morphology and nanostructure

    Science.gov (United States)

    Liu, Xingguang; Iamvasant, Chanon; Liu, Chang; Matthews, Allan; Leyland, Adrian

    2017-01-01

    CrCuAgN PVD nanocomposite coatings were produced using pulsed DC unbalanced magnetron sputtering. This investigation focuses on the effects of post-coat annealing on the surface morphology, phase composition and nanostructure of such coatings. In coatings with nitrogen contents up to 16 at.%, chromium exists as metallic Cr with N in supersaturated solid solution, even after 300 °C and 500 °C post-coat annealing. Annealing at 300 °C did not obviously change the phase composition of both nitrogen-free and nitrogen-containing coatings; however, 500 °C annealing resulted in significant transformation of the nitrogen-containing coatings. The formation of Ag aggregates relates to the (Cu + Ag)/Cr atomic ratio (threshold around 0.2), whereas the formation of Cu aggregates relates to the (Cu + Ag + N)/Cr atomic ratio (threshold around 0.5). The primary annealing-induced changes were reduced solubility of Cu, Ag and N in Cr, and the composition altering from a mixed ultra-fine nanocrystalline and partly amorphous phase constitution to a coarser, but still largely nanocrystalline structure. It was also found that, with sufficient Cu content (>12 at.%), annealing at a moderately high temperature (e.g. 500 °C) leads to transportation of both Cu and Ag (even at relatively low concentrations of Ag, ≤3 at.%) from inside the coating to the coating surface, which resulted in significant reductions in friction coefficient, by over 50% compared to that of the substrate (from 0.31 to 0.14 with a hemispherical diamond indenter, and from 0.83 to 0.40 with an alumina ball counterface, respectively). Results indicate that the addition of both Cu and Ag (in appropriate concentrations) to nitrogen-containing chromium is a viable strategy for the development of 'self-replenishing' silver-containing thin film architectures for temperature-dependent solid lubrication requirements or antimicrobial coating applications.

  17. Survey of coatings for solar collectors

    Science.gov (United States)

    Mcdonald, G. E.

    1975-01-01

    Optimum solar selective properties of black chrome require some tailoring of current and time for plating solution being used. Black zinc is produced from high zinc electroplate by subsequent conversion with chromate dip. Measurements have also been made of reflectance of previously known solar selective coatings of black copper and electroplated black nickel.

  18. Corrosion protective coating for metallic materials

    Science.gov (United States)

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  19. Computational homogenisation for thermoviscoplasticity: application to thermally sprayed coatings

    Science.gov (United States)

    Berthelsen, Rolf; Denzer, Ralf; Oppermann, Philip; Menzel, Andreas

    2017-07-01

    Metal forming processes require wear-resistant tool surfaces in order to ensure a long life cycle of the expensive tools together with a constant high quality of the produced components. Thermal spraying is a relatively widely applied coating technique for the deposit of wear protection coatings. During these coating processes, heterogeneous coatings are deployed at high temperatures followed by quenching where residual stresses occur which strongly influence the performance of the coated tools. The objective of this article is to discuss and apply a thermo-mechanically coupled simulation framework which captures the heterogeneity of the deposited coating material. Therefore, a two-scale finite element framework for the solution of nonlinear thermo-mechanically coupled problems is elaborated and applied to the simulation of thermoviscoplastic material behaviour including nonlinear thermal softening in a geometrically linearised setting. The finite element framework and material model is demonstrated by means of numerical examples.

  20. Optically transparent, scratch-resistant, diamond-like carbon coatings

    Science.gov (United States)

    He, Xiao-Ming; Lee, Deok-Hyung; Nastasi, Michael A.; Walter, Kevin C.; Tuszewski, Michel G.

    2003-06-03

    A plasma-based method for the deposition of diamond-like carbon (DLC) coatings is described. The process uses a radio-frequency inductively coupled discharge to generate a plasma at relatively low gas pressures. The deposition process is environmentally friendly and scaleable to large areas, and components that have geometrically complicated surfaces can be processed. The method has been used to deposit adherent 100-400 nm thick DLC coatings on metals, glass, and polymers. These coatings are between three and four times harder than steel and are therefore scratch resistant, and transparent to visible light. Boron and silicon doping of the DLC coatings have produced coatings having improved optical properties and lower coating stress levels, but with slightly lower hardness.

  1. Porous Structure Characterization in Titanium Coating for Surgical Implants

    Directory of Open Access Journals (Sweden)

    M.V. Oliveira

    2002-09-01

    Full Text Available Powder metallurgy techniques have been used to produce controlled porous structures, such as the porous coatings applied for dental and orthopedic surgical implants, which allow bony tissue ingrowth within the implant surface improving fixation. This work presents the processing and characterization of titanium porous coatings of different porosity levels, processed through powder metallurgy techniques. Pure titanium sponge powders were used for coating and Ti-6Al7Nb powder metallurgy rods were used as substrates. Characterization was made through quantitative metallographic image analysis using optical light microscope for coating porosity data and SEM analysis for evaluation of the coating/substrate interface integrity. The results allowed optimization of the processing parameters in order to obtain porous coatings that meet the requirements for use as implants.

  2. Carbon nanotube and graphene nanoribbon-coated conductive Kevlar fibers.

    Science.gov (United States)

    Xiang, Changsheng; Lu, Wei; Zhu, Yu; Sun, Zhengzong; Yan, Zheng; Hwang, Chi-Chau; Tour, James M

    2012-01-01

    Conductive carbon material-coated Kevlar fibers were fabricated through layer-by-layer spray coating. Polyurethane was used as the interlayer between the Kevlar fiber and carbon materials to bind the carbon materials to the Kevlar fiber. Strongly adhering single-walled carbon nanotube coatings yielded a durable conductivity of 65 S/cm without significant mechanical degradation. In addition, the properties remained stable after bending or water washing cycles. The coated fibers were analyzed using scanning electron microcopy and a knot test. The as-produced fiber had a knot efficiency of 23%, which is more than four times higher than that of carbon fibers. The spray-coating of graphene nanoribbons onto Kevlar fibers was also investigated. These flexible coated-Kevlar fibers have the potential to be used for conductive wires in wearable electronics and battery-heated armors.

  3. Stronger multilayer acrylic dielectric elastomer actuators with silicone gel coatings

    Science.gov (United States)

    Lau, Gih-Keong; La, Thanh-Giang; Sheng-Wei Foong, Ervin; Shrestha, Milan

    2016-12-01

    Multilayer dielectric elastomer actuators (DEA) perform worst off than single-layer DEAs due to higher susceptibility to electro-thermal breakdown. This paper presents a hot-spot model to predict the electro-thermal breakdown field of DEAs and its dependence on thermal insulation. To inhibit the electrothermal breakdown, silicone gel coating was applied as barrier coating to multilayer acrylic DEA. The gel coating helps suppress the electro-thermally induced puncturing of DEA membrane at the hot spot. As a result, the gel-coated DEAs, in either a single layer or a multilayer stack, can produce 30% more isometric stress change as compared to those none-coated. These gel-coated acrylic DEAs show great potential to make stronger artificial muscles.

  4. Measurement of Thermal Noise in Multilayer Coatings with Optimized Layer Thickness

    CERN Document Server

    Villar, Akira E; DeSalvo, Riccardo; Libbrecht, Kenneth G; Michel, Christophe; Morgado, Nazario; Pinard, Laurent; Pinto, Innocenzo M; Pierro, Vincenzo; Galdi, Vincenzo; Principe, Maria; Taurasi, Ilaria

    2010-01-01

    A standard quarter-wavelength multilayer optical coating will produce the highest reflectivity for a given number of coating layers, but in general it will not yield the lowest thermal noise for a prescribed reflectivity. Coatings with the layer thicknesses optimized to minimize thermal noise could be useful in future generation interferometric gravitational wave detectors where coating thermal noise is expected to limit the sensitivity of the instrument. We present the results of direct measurements of the thermal noise of a standard quarter-wavelength coating and a low noise optimized coating. The measurements indicate a reduction in thermal noise in line with modeling predictions.

  5. Novel surface coating materials for endodontic dental implant

    Energy Technology Data Exchange (ETDEWEB)

    Fathi, M.H. [Isfahan Univ. of Technology, Materials Engineering Dept., Isfahan (Iran, Islamic Republic of); Mortazavi, V.; Moosavi, S.B. [Isfahan Univ. of Medical Sciences, Faculty of Dentistry, Isfahan (Iran, Islamic Republic of)

    2003-07-01

    The aim of this study was to design and produce novel coating materials in order to obtain two goals including; improvement of the corrosion behavior of metallic dental endodontic implant and the bone osteointegration simultaneously. Stainless steel 316L (SS) was used as a metallic substrate and a novel Hydroxyapatite/Titanium (HA/Ti) composite coating was prepared on it. Structural characterization techniques including XRD, SEM and EDX were utilized to investigate the microstructure and morphology of the coating. Electrochemical tests were performed in physiological solutions in order to determine and compare the corrosion behavior of the coated and uncoated specimens as an indication of biocompatibility. Two types of endodontic implants including; SS with and without (HA/Ti) composite coating were prepared and subsequently implanted in the mandibular canine of 20 cats after completion of root canal treatment and osseous preparation. After a healing period of 4 months, osteointegration evaluation and histopathological interpretation was carried out using SEM and optical microscopy. Results indicate that the novel HA/Ti composite coating improves the corrosion behavior and biocompatibility of SS endodontic dental implant. The clinical evaluation (in vivo test) results showed that there was significant difference in osteointegration between coated and uncoated endodontic dental implants and average bone osteointegration of coated implants were more than uncoated implants. The histopathological results and bone tissue response to the coated implants was acceptable and it was concluded that HA/Ti composite coated SS could be used as well as an endodontic dental implant. (author)

  6. A coated electrode carrier for cochlear implantation reduces insertion forces.

    Science.gov (United States)

    Radeloff, Andreas; Unkelbach, Marc H; Mack, Martin G; Settevendemie, Claudia; Helbig, Silke; Mueller, Joachim; Hagen, Rudolf; Mlynski, Robert

    2009-05-01

    To assess the insertion forces and feasibility of insertion of a prototype electrode carrier coated with a flexible and biodegradable coating developed for lubrication and drug delivery. Experimental study. Eight coated and eight uncoated electrode carriers were inserted into a scala tympani model by means of an insertion device, and forces produced during insertion were determined in near real time. The maximum insertion depths and insertion angle were determined. To test the handling and operability, five coated electrode carriers were implanted into human temporal bones. Additionally, the bones were processed undecalcified and the distribution of the coating material within the cochlea evaluated. Insertion forces were markedly reduced in the group of coated electrode carriers for insertion depths above 15 mm. The insertions were less fitful and led to a higher maximum insertion angle. The insertion of the coated electrode carrier was feasible, and the coating material was evident up to the apical parts of the cochlea postimplantation. Coating of a cochlear implant electrode carrier may reduce insertion forces responsible for the surgical trauma. Loaded with active substances, the coating may help to deliver drugs to the apical parts of the cochlear where hair cells reside in patients with residual hearing.

  7. MECHANICAL PERFORMANCE OF METAL-CERAMIC INTERFACES PRODUCED BY LASER PROCESSING

    NARCIS (Netherlands)

    van den Burg, M.; de Hosson, J.T.M.

    1995-01-01

    This paper concentrates on the mechanical performance of various ceramic coatings of Cr2O3 on Steel (SAF2205), as produced by CO2 laser processing. The thickness of the coating that can be applied by laser coating is limited to about 200 mu m setting a limit to the maximum strain energy release rate

  8. MECHANICAL PERFORMANCE OF METAL-CERAMIC INTERFACES PRODUCED BY LASER PROCESSING

    NARCIS (Netherlands)

    van den Burg, M.; de Hosson, J.T.M.

    1995-01-01

    This paper concentrates on the mechanical performance of various ceramic coatings of Cr2O3 on Steel (SAF2205), as produced by CO2 laser processing. The thickness of the coating that can be applied by laser coating is limited to about 200 mu m setting a limit to the maximum strain energy release rate

  9. Wear behavior of gas tunnel type plasma sprayed Zr-based metallic glass composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Yugeswaran, S., E-mail: yugeswaran@gmail.com [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Kobayashi, A., E-mail: kobayasi@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Suresh, K., E-mail: ksureshphy@gmail.com [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong Special Administrative Region (China); Rao, K.P., E-mail: mekprao@cityu.edu.hk [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong Special Administrative Region (China); Subramanian, B., E-mail: subramanianb3@gmail.com [CSIR - Central Electrochemical Research Institute, Karaikudi 630 006 (India)

    2012-09-01

    Highlights: Black-Right-Pointing-Pointer Zr-based metallic glass composite coatings are prepared by gas tunnel plasma torch. Black-Right-Pointing-Pointer Increasing plasma current increases crystallinity amount and hardness of coatings. Black-Right-Pointing-Pointer Coating produced at 300 A plasma current gives minimum sliding wear rate. Black-Right-Pointing-Pointer Coating produced at higher plasma current gives lower erosive wear rate. - Abstract: Gas tunnel type plasma spraying is a prospective method to produce metallic glass composite coatings with high quality due to its noteworthy feature of process controllability. In this study, Zr{sub 55}Cu{sub 30}Al{sub 10}Ni{sub 5} metallic glass composite coatings were produced by gas tunnel type plasma spraying torch under optimum spraying conditions with selected plasma currents. The formation mechanism, sliding, and erosive wear behaviors of the coatings with respect to plasma current was examined. The phase and thermal analyses as well as microstructure of the plasma sprayed coatings produced at different plasma currents were characterized using X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and energy dispersive X-ray spectroscopy (EDX) techniques. The sliding and erosive wear behaviors of the coatings were studied using a pin-on-disc and a specially designed erosive wear tester, respectively. The results showed that an increase in plasma current increased the crystalline content in the metallic glass composite coatings, which enhanced the hardness and wear resistance of the coatings.

  10. UNBALANCED MAGNETRON SPUTTERING SYSTEM FOR PRODUCING CORROSION RESISTANCE MULTILAYER COATINGS

    Directory of Open Access Journals (Sweden)

    DIANA MARULANDA

    2012-01-01

    Full Text Available En este trabajo se describe un sistema de sputtering con magnetrón desbalanceado que permite producir recubrimientos en multicapa resistentes a la corrosión. La principal ventaja de este sistema es que combina características tales como una disposición multi-cátodo, control de temperatura, control sobre la rotación del portamuestras y capacidad de intercambiar muestras sin romper el vacío. El desempeño del sistema se verificó a través de la producción de multicapas nanométricas de Cr/CrN sobre acero inoxidable 304 y silicio (100 y la evaluación de su resistencia a la corrosión. Se utilizó difracción de rayos X (DRX pare estudiar la microestructura cristalina, y microscopía electrónica de barrido (MEB para caracterizar la formación de la multicapa. Los resultados de DRX muestran las orientaciones (111 y (200 para las multicapas de CrN y los resultados de MEB muestran claramente la formación de una estructura en multicapa. La resistencia a la corrosión se evaluó a través de estudios electroquímicos y los resultados muestran que la multicapa de Cr/CrN presenta menor corriente de corrosión y un potencial de corrosión más alto en comparación al sustrato de acero inoxidable 304.

  11. Monitoring the electrochemical potential noise produced by coated metal electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Metikos-Hukovic, M. (Zagreb Univ. (Yugoslavia). Inst. of Electrochemistry); Loncar, M. (Institute of Metallurgy, Sisak (Yugoslavia)); Zevnik, C. (Iskra-Kibernetika, Kranj (Yugoslavia))

    1989-08-01

    The protective properties of paints with polyvinyl phenol formaldehyde and cumar resin bases were tested on mild steel using electrochemical noise measurements. Amplitude spectra of low frequency electrochemical potential noise demonstrated a correlation between the rate and form of the corrosion potential. Such results suggest a practical nondestructive electrochemical corrosion monitoring technique for detecting general corrosion and pitting. The corrosion products were subjected to X-ray diffraction analysis and electron-probe microanalysis. (orig.).

  12. Durability of hydrophobic coatings for superhydrophobic aluminum oxide

    Science.gov (United States)

    Jenner, Elliot; Barbier, Charlotte; D'Urso, Brian

    2013-10-01

    Robust and easily produced superhydrophobic surfaces are of great interest for mechanical applications, including drag reduction and MEMS. We produce novel superhydrophobic surfaces with several different coatings and tested the durability of each of these coatings with respect to long term immersion in water in order to determine the most long-lasting surface preparation. A pair of combinations of spin on polymers, surface features, and adhesion promoters was found that provide long term durability.

  13. Mechanically Invisible Polymer Coatings

    DEFF Research Database (Denmark)

    2014-01-01

    phase comprises particles, said particles comprising a filler material and an encapsulating coating of a second polymeric material, wherein the backbones of the first and second polymeric materials are the same. The composition may be used in electroactive polymers (EAPs) in order to obtain mechanically...... invisible polymer coatings....

  14. Chinese Decorative Coatings Market

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Growth prospects The Chinese market for decorative coatings, excluding non-architectural products such as industrial varnishes,marine paint and other industrially applied coatings, has been growing byaround 10% annually and was estimated to be worth Eurol.3 billion a year, with an annual per capita consumption of just less than 1 liter ofpaint.

  15. Rock-hard coatings

    NARCIS (Netherlands)

    Muller, M.

    2007-01-01

    Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has sign

  16. Coating of graphene

    NARCIS (Netherlands)

    Schneider, G.F.; Dekker, C.

    2014-01-01

    The present invention is in the field of highly crystalline graphene and coating said graphene with a layer. Said graphene may have further structures, such as nanopores, nanogaps, and nanoribbons. The coated graphene can be used for biomolecular analysis and modification, such as DNA-sequencing, as

  17. Unobtrusive graphene coatings

    NARCIS (Netherlands)

    Mugele, Friedrich Gunther

    2012-01-01

    The contact angle of water drops on substrates for which the wettability is dominated by van der Waals forces remains unchanged when the substrates are coated with a monolayer of graphene. Such 'wetting transparency' could lead to superior conducting and hydrophobic graphene-coated surfaces with tun

  18. Coated electroactive materials

    Energy Technology Data Exchange (ETDEWEB)

    Amine, Khalil; Abouimrane, Ali

    2016-08-30

    A process includes suspending an electroactive material in a solvent, suspending or dissolving a carbon precursor in the solvent; and depositing the carbon precursor on the electroactive material to form a carbon-coated electroactive material. Compositions include a graphene-coated electroactive material prepared from a solution phase mixture or suspension of an electroactive material and graphene, graphene oxide, or a mixture thereof.

  19. Coating of graphene

    NARCIS (Netherlands)

    Schneider, G.F.; Dekker, C.

    2014-01-01

    The present invention is in the field of highly crystalline graphene and coating said graphene with a layer. Said graphene may have further structures, such as nanopores, nanogaps, and nanoribbons. The coated graphene can be used for biomolecular analysis and modification, such as DNA-sequencing, as

  20. Nanostructured Protective Coatings

    Science.gov (United States)

    2006-01-01

    stresses induce strain fatigue with subsequent formation of cracks. Cracking in coatings leads to materials failure observed physically as spallation or...elevated temperatures. In this test a hole is drilled into the substrate before coating it. This allows a fixed amount of air to be trapped at the

  1. Deposition of wear-resistant steel surfaces by the plasma rotating electrode coating process

    Science.gov (United States)

    Kim, Michael Robert

    A high-deposition rate thermal spray method was investigated for the purpose of coating aluminum cylinder bores with a wear resistant surface. This method, the plasma rotating electrode coating system (PROTEC) utilized transferred-arc melting of a rapidly rotating consumable electrode to create a droplet stream via centrifugal atomization. A cylindrical substrate was placed around the rotating rod, in the flight path of the droplets, to deposit a coating onto the internal surface of the cylinder. Selected coatings of 1045 steel deposited by the PROTEC coating method exhibited lower wear loss in lubricated sliding than wire-arc sprayed carbon steel coatings and gray cast iron. Splat cohesion was shown to be a significant factor in the wear resistance of PROTEC coatings. The relationship between deposition enthalpy and cooling rate of the coating was found to have the greatest effect on coating microstructure, and the coating cohesion. The most rapidly solidified coatings showed inferior splat cohesion in comparison to coatings that cooled more slowly. The increase in splat cohesion with decreased cooling rate was accompanied by the formation of a directionally oriented coating microstructure, likely formed during cellular solidification of the coating. A model describing the thermal state of the deposition process was used to predict the deposition conditions that would result in a cellular structure, and the level of splat cohesion required to produce a wear resistant coating.

  2. Functionally graded materials produced by laser cladding

    NARCIS (Netherlands)

    Pei, Y.T.; Hosson, J.Th.M. De

    2000-01-01

    AlSi40 functionally graded materials (FGMs) were produced by a one-step laser cladding process on cast Al-alloy substrate as a possible solution for interfacial problems often present in laser coatings. The microstructure of the FGMs consists of a large amount of silicon primary particles surrounded

  3. Functionally graded materials produced by laser cladding

    NARCIS (Netherlands)

    Pei, Y.T.; Hosson, J.Th.M. De

    2000-01-01

    AlSi40 functionally graded materials (FGMs) were produced by a one-step laser cladding process on cast Al-alloy substrate as a possible solution for interfacial problems often present in laser coatings. The microstructure of the FGMs consists of a large amount of silicon primary particles surrounded

  4. Functionally Graded Materials Produced by Laser Cladding

    NARCIS (Netherlands)

    Pei, Y.T.; Hosson, J.Th.M. De

    2000-01-01

    AlSi40 functionally graded materials (FGMs) were produced by a one-step laser cladding process on cast Al-alloy substrate as a possible solution for interfacial problems often present in laser coatings. The microstructure of the FGMs consists of a large amount of silicon primary particles surrounded

  5. Methods of producing continuous boron carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2015-12-01

    Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400.degree. C. to approximately 2200.degree. C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.

  6. Anti-friction Coating for Drilling of Green Austempered Ductile Iron (ADI) grade

    Science.gov (United States)

    Meena, A.; El Mansori, M.; Ghidossi, P.; Mkaddem, A.

    2011-05-01

    In this paper the anti-friction performance of two types of coating, post-coated coating and PVD-TiAlN coating were investigated when drilling green austempered ductile iron (ADI) grade. The green ADI grade is produced by a new processing technology known as continuous casting-heat treatment process. The effect of coatings on tool wear and surface finish of the holes when drilling using coolant were reported. Results showed that the tool with post-coated coating has higher anti-friction properties as compared to PVD-TiAlN coating in terms of tool wear and surface roughness. Results also showed that there is a formation of preventive aluminum oxide layer during machining for both types of coating.

  7. CORROSION BEHAVIOR OF A CONVERSION COATING BASED ON ZIRCONIUM AND COLORANTS ON GALVANIZED STEEL BY ELECTRODEPOSITION

    Directory of Open Access Journals (Sweden)

    Josiane Soares Costa

    2015-06-01

    Full Text Available Corrosion performance of Zr-based coating on substrates obtained by zinc electrodeposition in an alkaline bath is compared to chromate coatings (Cr III and Cr VI. The “nano Zr” is a conversion coating formed by immersion in a hexafluorozirconic acid solution. Since the “nano Zr” coating is transparent, the addiction of a colorant provides color to the surface. In this case, the colorant, when applied after the conversion coating, conferred the yellow color to the surface. The coating produced improves the corrosion protection of the substrate. For this study the samples were analyzed by electrochemical impedance spectroscopy (EIS and accelerated corrosion test in a humidity chamber. The results showed similar behaviors between the “nano Zr”, colorant and the chromate (Cr III coating. Therefore this kind of conversion coating is a promising substitute for chromate coatings.

  8. Maximum shields: the assembly and function of the bacterial spore coat.

    Science.gov (United States)

    Driks, Adam

    2002-06-01

    Spores produced by bacilli and clostridia are surrounded by a multilayered protein shell called the coat. As the armor-like appearance of the coat suggests, this structure, along with others within the spore, confers the remarkable resistance properties that make Bacillus anthracis spores such potent biological weapons. Here, I review recent studies of coat assembly in the model organism Bacillus subtilis, and explore the implications of these findings for coat assembly in B. anthracis and for defense against biological weapons.

  9. Influence of Nano-Al Concentrates on the Corrosion Resistance of Epoxy Coatings

    Institute of Scientific and Technical Information of China (English)

    Yongchun Liang; Fu-Chun Liu; Ming Nie; Shuyan Zhao; Jiedong Lin; En-Hou Han

    2013-01-01

    A two-stage process was used to produce nano-composite epoxy coatings.The first step involved preparing nano-Al concentrates with high concentration and low viscosity,and the second step produced nanocomposite epoxy coatings by mixing the nano-Al concentrates and epoxy resin.Later,the coating was examined with immersion and salt spray tests.The coatings were characterized by electrochemical impedance spectroscopy (EIS),scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS).The results showed that the 5% nano-Al significantly improves the corrosion resistance of the coatings.There are two effects of nano-Al on the coating.Nano-Al is corroded initially to protect the substrate from corrosion,and then the aluminum oxide and aluminum hydroxide were produced after corrosion of nano-Al,which hindered the transmission of corrosion fluid into the coatings.

  10. Photonometers for coating and sputtering machines

    Directory of Open Access Journals (Sweden)

    Václavík J.

    2013-05-01

    Full Text Available The concept of photonometers (alternative name of optical monitor of a vacuum deposition process for coating and sputtering machines is based on photonometers produced by companies like SATIS or HV Dresden. Photometers were developed in the TOPTEC centre and its predecessor VOD (Optical Development Workshop of Institut of Plasma Physics AS CR for more than 10 years. The article describes current status of the technology and ideas which will be incorporated in next development steps. Hardware and software used on coating machines B63D, VNA600 and sputtering machine UPM810 is presented.

  11. Thermal Mechanical Fatigue of Coated Blade Materials

    Science.gov (United States)

    1989-06-01

    Severe Bulk Substrate Damage Following Coating Spallation in PWA 275 Coated PWA 1480 (Quadrilateral Cycle, As = 0.7%, AT = 427-1093-C (800-2000 ’F...90.130 0.329 0.955 0.080 0.765 0.120 View "A" Notes 1. All dimensions in inches Drill and C’sk 2 Holes 180 deg Apart 2. All diameters concentric within...go through an alternating series of first surface oxidation and subsequent spallation . Oxidation was severe enough to produce a substantial loss of

  12. Comprehensive Evaluation of the Properties of Nanocrystalline Diamond Coatings Grown Using CVD with E/H Field Glow Discharge Stabilization

    Directory of Open Access Journals (Sweden)

    Iu. Nasieka

    2015-01-01

    Full Text Available The nanocrystalline diamond films (coatings were prepared using the plasma enhanced chemical vapor deposition (PECVD technique. In this method, direct current (DC glow discharge in the crossed E/H fields was used to activate the gas phase. The diamond coatings were deposited from the working gas mixture CH4/H2 with addition of nitrogen in various concentrations. It was ascertained that addition of N2 to the working gas mixture leads to reduction in the sizes of diamond grains as well as to the substantial decrease in the resistivity of the studied films. The electrophysical data are in good agreement with the changes induced by varying the N2 content in the Raman scattering spectra. The increase in the N2 concentration causes significant lowering of the crystalline diamond related peak and increase in the intensity of the peaks related to the sp2-bonded carbon. These changes in the spectra indicate significant disordering of the structure of prepared films and its uniformity in the nanodiamond film volume. With the great possibility, it is associated with a decrease in the sizes of diamond crystalline grains and tendency of NCD film to amorphization.

  13. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  14. Phenol-formaldehyde intumescent coating composition and coating prepared therefrom

    Science.gov (United States)

    Salyer, Ival O. (Inventor); Fox, Bernard L. (Inventor)

    1986-01-01

    Intumescent coatings which form a thick, uniform, fine celled, low density foam upon exposure to a high intensity heat flux or flame are disclosed, the invention coatings comprise phenolic resin prepolymer containing a blowing agent and a nucleating agent; in the preferred embodiments the coatings also contains a silicone surfactant, the coatings are useful in thermal and fire protection systems.

  15. Coatings to prevent frost

    DEFF Research Database (Denmark)

    Lusada, Ricardo; Holberg, Stefan; Bennedsen, Jeanette Marianne Dalgaard

    2016-01-01

    The ability of hydrophobic, organic–inorganic hybrid coatings to decelerate frost propagation was investigated. Compared to a bare aluminum surface, the coatings do not significantly reduce the freezing probability of supercooled water drops. On both surfaces, the probability for ice nucleation...... at temperatures just below 0°C, for example at −4°C, is low. Freezing of a single drop on aluminum leads, however, to instant freezing of the complete surface. On hydrophobic coatings, such a freezing drop is isolated; the frozen area grows slowly. At −4°C surface temperature in a +12°C/90% relative humidity...

  16. Determination of parameters for successful spray coating of silicon microneedle arrays.

    Science.gov (United States)

    McGrath, Marie G; Vrdoljak, Anto; O'Mahony, Conor; Oliveira, Jorge C; Moore, Anne C; Crean, Abina M

    2011-08-30

    Coated microneedle patches have demonstrated potential for effective, minimally invasive, drug and vaccine delivery. To facilitate cost-effective, industrial-scale production of coated microneedle patches, a continuous coating method which utilises conventional pharmaceutical processes is an attractive prospect. Here, the potential of spray-coating silicon microneedle patches using a conventional film-coating process was evaluated and the key process parameters which impact on coating coalescence and weight were identified by employing a fractional factorial design to coat flat silicon patches. Processing parameters analysed included concentration of coating material, liquid input rate, duration of spraying, atomisation air pressure, gun-to-surface distance and air cap setting. Two film-coating materials were investigated; hydroxypropylmethylcellulose (HPMC) and carboxymethylcellulose (CMC). HPMC readily formed a film-coat on silicon when suitable spray coating parameter settings were determined. CMC films required the inclusion of a surfactant (1%, w/w Tween 80) to facilitate coalescence of the sprayed droplets on the silicon surface. Spray coating parameters identified by experimental design, successfully coated 280μm silicon microneedle arrays, producing an intact film-coat, which follows the contours of the microneedle array without occlusion of the microneedle shape. This study demonstrates a novel method of coating microneedle arrays with biocompatible polymers using a conventional film-coating process. It is the first study to indicate the thickness and roughness of coatings applied to microneedle arrays. The study also highlights the importance of identifying suitable processing parameters when film coating substrates of micron dimensions. The ability of a fractional factorial design to identify these critical parameters is also demonstrated. The polymer coatings applied in this study can potentially be drug loaded for intradermal drug and vaccine delivery

  17. Polymer coatings as separator layers for microbial fuel cell cathodes

    KAUST Repository

    Watson, Valerie J.

    2011-03-01

    Membrane separators reduce oxygen flux from the cathode into the anolyte in microbial fuel cells (MFCs), but water accumulation and pH gradients between the separator and cathode reduces performance. Air cathodes were spray-coated (water-facing side) with anion exchange, cation exchange, and neutral polymer coatings of different thicknesses to incorporate the separator into the cathode. The anion exchange polymer coating resulted in greater power density (1167 ± 135 mW m-2) than a cation exchange coating (439 ± 2 mW m-2). This power output was similar to that produced by a Nafion-coated cathode (1114 ± 174 mW m-2), and slightly lower than the uncoated cathode (1384 ± 82 mW m-2). Thicker coatings reduced oxygen diffusion into the electrolyte and increased coulombic efficiency (CE = 56-64%) relative to an uncoated cathode (29 ± 8%), but decreased power production (255-574 mW m-2). Electrochemical characterization of the cathodes ex situ to the MFC showed that the cathodes with the lowest charge transfer resistance and the highest oxygen reduction activity produced the most power in MFC tests. The results on hydrophilic cathode separator layers revealed a trade off between power and CE. Cathodes coated with a thin coating of anion exchange polymer show promise for controlling oxygen transfer while minimally affecting power production. © 2010 Elsevier B.V. All rights reserved.

  18. Making silica rock coatings in the lab: synthetic desert varnish

    Science.gov (United States)

    Perry, Randall S.; Kolb, Vera M.; Philip, Ajish I.; Lynne, Bridget Y.; McLoughlin, Nicola; Sephton, Mark; Wacey, David; Green, Owen R.

    2005-09-01

    Desert varnish and silica rock coatings have perplexed investigators since Humboldt and Darwin. They are found in arid regions and deserts on Earth but the mechanism of their formation remains challenging (see Perry et al. this volume). One method of researching this is to investigate natural coatings, but another way is to attempt to produce coatings in vitro. Sugars, amino acids, and silicic acid, as well as other organic and (bio)organic compounds add to the complexity of naturally forming rock coatings. In the lab we reduced the complexity of the natural components and produced hard, silica coatings on basaltic chips obtained from the Mojave Desert. Sodium silicate solution was poured over the rocks and continuously exposed to heat and/or UV light. Upon evaporation the solutions were replenished. Experiments were performed at various pH's. The micro-deposits formed were analyzed using optical, SEM-EDAX, and electron microprobe. The coatings formed are similar in hardness and composition to silica glazes found on basalts in Hawaii as well as natural desert varnish found in US southwest deserts. Thermodynamic mechanisms are presented showing the theoretical mechanisms for overcoming energy barriers that allow amorphous silica to condense into hard coatings. This is the first time synthetic silica glazes that resemble natural coatings in hardness and chemical composition have been successfully reproduced in the laboratory, and helps to support an inorganic mechanism of formation of desert varnish as well as manganese-deficient silica glazes.

  19. Thermal Imaging Processes of Polymer Nanocomposite Coatings

    Science.gov (United States)

    Meth, Jeffrey

    2015-03-01

    Laser induced thermal imaging (LITI) is a process whereby infrared radiation impinging on a coating on a donor film transfers that coating to a receiving film to produce a pattern. This talk describes how LITI patterning can print color filters for liquid crystal displays, and details the physical processes that are responsible for transferring the nanocomposite coating in a coherent manner that does not degrade its optical properties. Unique features of this process involve heating rates of 107 K/s, and cooling rates of 104 K/s, which implies that not all of the relaxation modes of the polymer are accessed during the imaging process. On the microsecond time scale, the polymer flow is forced by devolatilization of solvents, followed by deformation akin to the constrained blister test, and then fracture caused by differential thermal expansion. The unique combination of disparate physical processes demonstrates the gamut of physics that contribute to advanced material processing in an industrial setting.

  20. Hydrodynamically driven colloidal assembly in dip coating.

    Science.gov (United States)

    Colosqui, Carlos E; Morris, Jeffrey F; Stone, Howard A

    2013-05-01

    We study the hydrodynamics of dip coating from a suspension and report a mechanism for colloidal assembly and pattern formation on smooth substrates. Below a critical withdrawal speed where the coating film is thinner than the particle diameter, capillary forces induced by deformation of the free surface prevent the convective transport of single particles through the meniscus beneath the film. Capillary-induced forces are balanced by hydrodynamic drag only after a minimum number of particles assemble within the meniscus. The particle assembly can thus enter the thin film where it moves at nearly the withdrawal speed and rapidly separates from the next assembly. The interplay between hydrodynamic and capillary forces produces periodic and regular structures below a critical ratio Ca(2/3)/sqrt[Bo] particles in suspension. The hydrodynamically driven assembly documented here is consistent with stripe pattern formations observed experimentally in dip coating.

  1. Hard implant coatings with antimicrobial properties.

    Science.gov (United States)

    Moseke, Claus; Gbureck, Uwe; Elter, Patrick; Drechsler, Peter; Zoll, Andreas; Thull, Roger; Ewald, Andrea

    2011-12-01

    Infection of orthopaedic implants often leads to inflammation immediately after surgery and increases patient morbidity due to repetitive operations. Silver ions have been shown to combine good biocompatibility with a low risk of inducing bacterial resistance. In this study a physical vapour deposition system using both arc deposition and magnetron sputtering has been utilized to produce silver ion doped TiN coatings on Ti substrates. This biphasic system combines the advantages of silver induced bactericidity with the good mechanical properties of TiN. Crystallographic analysis by X-ray diffraction showed that silver was deposited as well in its elementary form as it was incorporated into the crystal lattice of TiN, which resulted in increasing hardness of the TiN-coatings. Elution experiments revealed a continuous release of Ag ions in phosphate buffered saline. The coatings showed significant inhibitory effects on the growth of Staphylococcus epidermidis and Staphylococcus aureus and practically no cell-toxicity in cytocompatibility tests.

  2. "m=1" coatings for neutron guides

    DEFF Research Database (Denmark)

    Cooper-Jensen, C.P.; Vorobiev, A.; Klinkby, Esben Bryndt

    2014-01-01

    A substantial part of the price for a neutron guide is the shielding needed because of the gamma ray produced when neutrons are absorbed. This absorption occurs in the coating and the substrate of the neutron guides. Traditional m=1 coatings have been made of Ni and if reflectivity over...... the critical angle of Ni is needed one has used Ni58 or Ni/Ti multilayer coatings. Ni has one of the highest neutron scattering density but it also has a fairly high absorption cross section for cold and thermal neutrons and when a neutron is absorbed it emits a lot of gamma rays, some with energies above 9 Me......V. Materials like diamond and Be have higher neutron scattering density than Ni, have smaller absorption cross section and when a neutron is absorbed they emit much less gamma ray and at lower energies. We present results, both theoretically and experimentally, comparing Ni with Be and preliminary results...

  3. Figure correction of multilayer coated optics

    Science.gov (United States)

    Chapman; Henry N. , Taylor; John S.

    2010-02-16

    A process is provided for producing near-perfect optical surfaces, for EUV and soft-x-ray optics. The method involves polishing or otherwise figuring the multilayer coating that has been deposited on an optical substrate, in order to correct for errors in the figure of the substrate and coating. A method such as ion-beam milling is used to remove material from the multilayer coating by an amount that varies in a specified way across the substrate. The phase of the EUV light that is reflected from the multilayer will be affected by the amount of multilayer material removed, but this effect will be reduced by a factor of 1-n as compared with height variations of the substrate, where n is the average refractive index of the multilayer.

  4. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    Science.gov (United States)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  5. Hybrid calcium phosphate coatings for implants

    Science.gov (United States)

    Malchikhina, Alena I.; Shesterikov, Evgeny V.; Bolbasov, Evgeny N.; Ignatov, Viktor P.; Tverdokhlebov, Sergei I.

    2016-08-01

    Monophasic biomaterials cannot provide all the necessary functions of bones or other calcined tissues. It is necessary to create for cancer patients the multiphase materials with the structure and composition simulating the natural bone. Such materials are classified as hybrid, obtained by a combination of chemically different components. The paper presents the physical, chemical and biological studies of coatings produced by hybrid technologies (HT), which combine primer layer and calcium phosphate (CaP) coating. The first HT type combines the method of vacuum arc titanium primer layer deposition on a stainless steel substrate with the following micro-arc oxidation (MAO) in phosphoric acid solution with addition of calcium compounds to achieve high supersaturated state. MAO CaP coatings feature high porosity (2-8%, pore size 5-7 µm) and surface morphology with the thickness greater than 5 µm. The thickness of Ti primer layer is 5-40 µm. Amorphous MAO CaP coating micro-hardness was measured at maximum normal load Fmax = 300 mN. It was 3.1 ± 0.8 GPa, surface layer elasticity modulus E = 110 ± 20 GPa, roughness Ra = 0.9 ± 0.1 µm, Rz = 7.5 ± 0.2 µm, which is less than the titanium primer layer roughness. Hybrid MAO CaP coating is biocompatible, able to form calcium phosphates from supersaturated body fluid (SBF) solution and also stimulates osteoinduction processes. The second HT type includes the oxide layer formation by thermal oxidation and then CaP target radio frequency magnetron sputtering (RFMS). Oxide-RFMS CaP coating is a thin dense coating with good adhesion to the substrate material, which can be used for metal implants. The RFMS CaP coating has thickness 1.6 ± 0.1 µm and consists of main target elements calcium and phosphorus and Ca/P ratio 2.4. The second HT type can form calcium phosphates from SBF solution. In vivo study shows that hybrid RFMS CaP coating is biocompatible and produces fibrointegration processes.

  6. Advanced thermal barrier coating systems

    Science.gov (United States)

    Dorfman, M. R.; Reardon, J. D.

    1985-01-01

    Current state-of-the-art thermal barrier coating (TBC) systems consist of partially stabilized zirconia coatings plasma sprayed over a MCrAlY bond coat. Although these systems have excellent thermal shock properties, they have shown themselves to be deficient for a number of diesel and aircraft applications. Two ternary ceramic plasma coatings are discussed with respect to their possible use in TBC systems. Zirconia-ceria-yttria (ZCY) coatings were developed with low thermal conductivities, good thermal shock resistance and improved resistance to vanadium containing environments, when compared to the baseline yttria stabilized zirconia (YSZ) coatings. In addition, dense zirconia-titania-yttria (ZTY) coatings were developed with particle erosion resistance exceeding conventional stabilized zirconia coatings. Both coatings were evaluated in conjunction with a NiCr-Al-Co-Y2O3 bond coat. Also, multilayer or hybrid coatings consisting of the bond coat with subsequent coatings of zirconia-ceria-yttria and zirconia-titania-yttria were evaluated. These coatings combine the enhanced performance characteristics of ZCY with the improved erosion resistance of ZTY coatings. Improvement in the erosion resistance of the TBC system should result in a more consistent delta T gradient during service. Economically, this may also translate into increased component life simply because the coating lasts longer.

  7. Polymer coating, germination and vigor of broccoli seeds

    Directory of Open Access Journals (Sweden)

    Almeida Celina de

    2005-01-01

    Full Text Available Brassica oleracea var italica occupies a special place in the internal and external market of vegetables seeds. Vegetables producers demand seeds with high degree of purity, germination and vigor, since seeds' quality is the basis for the success of the production. In this work, broccoli seeds were coated in a spouted bed, by an aqueous suspension of hidroxy-ethyl-cellulose. Effects of the operating variables: spouting air temperature, atomizing air pressure and coating suspension flow rate over the dependent variables: seeds germination, seeds accelerated aging and the speed of seeds germination in soil, were investigated in a factorial scheme trial. The maximum processing time was 120 min. A totally randomized experiment evaluated and compared seeds germination and vigor of the coated and non-coated seeds. There was no identifiable, pronounced difference on germination of coated and non-coated seeds, accelerated aging of seeds, and speed of seeds germination in the soil. Coating with hidroxy-ethyl-cellulose in the spouted bed did not alter broccoli seeds physiologic quality. The surface of coated seeds presented satisfactory distribution and spreading of the polymer film, uniform and individual coating and homogeneous aspect.

  8. Microstructure and properties of sputtered thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    Yang Gao; Lun Xie; Feng Pan; Mengcheng Chen

    2004-01-01

    A 3 kW radio frequency (RF) magnetron-sputtering unit was used to produce zirconia ceramic coatings on hollow turbine blades and vanes, which had been deposited a NiCrAlY bond coat layer by cathodic arc deposition. The NiCrAlY coating surface was shot-peened, and the residual stress in the bond coat layer and the effects of heat treatment on the residual stress are presented.After shot peening porosities and microgaps disappear in the NiCrAlY bond coat, the whole depth profile is residual compressive stress. Coarseness tests show that the roughness value (Rz) decreases from 16.4 to 3.3 μm. The microstructure and phase composition of the coatings were investigated using electron probe microanalysis (EPMA) and X-ray diffraction (XRD). The results show that the NiCrAlY bond coat is composed of γ' and Cr phases, and the Al2O3 scales are formed near the interface between the ZrO2 ceramic layer and the NiCrAlY bond coat. No degradation occurred to RF sputtered ceramic coatings after oxidating at 1150℃ for 100 h,heating at 1150℃ for 5 min and then air-cooling for 500 thermal cycles.

  9. Microstructural and Tribological Characterization of Duplex Coatings with Additional Ion Bombardment

    Institute of Scientific and Technical Information of China (English)

    B.(S)kori(c); D.Kaka(s); M.Rakita

    2004-01-01

    A duplex surface treatment involves the sequential application of two surface technologies to produce a surface composition with combined properties. A typical duplex process involves plasma nitriding and the PVD coating treatment of steels. In the paper are presented characteristics of hard coatings, type TiN, produced by classic technology PVD (physical vapour deposition) and IBAD (ion beam assisted deposition). Subsequent ion implantation was provided with N5+ions. The dependence of friction coefficient was investigated by means of tribometer (pin-on-ring). The sliding pair was TiN thin coating on steel pin combined with steel ring without coating. The ring was produced from hardenable steel.

  10. Microstructural and Tribological Characterization of Duplex Coatings with Additional Ion Bombardment

    Institute of Scientific and Technical Information of China (English)

    B.Skorie; D.Kakas; M.akita

    2004-01-01

    A duplex surface treatment involves the sequential application of two surface technologies to produce a surface composition with combined properties. A typical duplex process involves plasma nitriding and the PVD coating treatment of steels. In the paper are presented characteristics of hard coatings, type TiN, produced by classic technology PVD (physical vapour deposition) and IBAD (ion beam assisted deposition). Subsequent ion implantation was provided with N5+ ions. The dependence of friction coefficient was investigated by means of tribometer (pin-on-ring). The sliding pair was TiN thin coating on steel pin combined with steel ring without coating. The ring was produced from hardenable steel.

  11. Aluminum phosphate coatings

    Science.gov (United States)

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  12. Inorganic Coatings Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — The inorganic Coatings Lab provides expertise to Navy and Joint Service platforms acquisition IPTs to aid in materials and processing choices which balance up-front...

  13. Friction surfaced Stellite6 coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rao, K. Prasad; Damodaram, R. [Department of Metallurgical and Materials Engineering - Indian Institute of Technology Madras, Chennai 600 036 (India); Rafi, H. Khalid, E-mail: khalidrafi@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Ram, G.D. Janaki [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Reddy, G. Madhusudhan [Metal Joining Group, Defence Metallurgical Research Laboratory (DMRL) Kanchanbagh, Hyderabad 500 058 (India); Nagalakshmi, R. [Welding Research Institute, Bharat Heavy Electricals Limited, Tiruchirappalli 620 014 (India)

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  14. Corrosion protection of SiC-based ceramics with CVD mullite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Auger, M.L.; Sarin, V.K. [Boston Univ., MA (United States). Dept. of Mfg. Engineering

    1997-12-01

    For the first time, crystalline mullite coatings have been chemically vapor deposited on SiC substrates to enhance its corrosion and oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments.

  15. Adherent apatite coating on titanium substrate using chemical deposition.

    Science.gov (United States)

    Rohanizadeh, R; LeGeros, R Z; Harsono, M; Bendavid, A

    2005-03-15

    Plasma-sprayed "HA" coatings on commercial orthopedic and dental implants consist of mixtures of calcium phosphate phases, predominantly a crystalline calcium phosphate phase, hydroxyapatite (HA) and an amorphous calcium phosphate (ACP) with varying HA/ACP ratios. Alternatives to the plasma-spray method are being explored because of some of its disadvantages. The purpose of this study was to deposit an adherent apatite coating on titanium substrate using a two-step method. First, titanium substrates were immersed in acidic solution of calcium phosphate resulting in the deposition of a monetite (CaHPO4) coating. Second, the monetite crystals were transformed to apatite by hydrolysis in NaOH solution. Composition and morphology of the initial and final coatings were identified using X-ray diffraction (XRD), Scanning Electron Microscopy, and Energy Dispersive Spectroscopy (EDS). The final coating was porous and the apatite crystals were agglomerated and followed the outline of the large monetite crystals. EDS revealed the presence of calcium and phosphorous elements on the titanium substrate after removing the coating using tensile or scratching tests. The average tensile bond of the coating was 5.2 MPa and cohesion failures were observed more frequently than adhesion failures. The coating adhesion measured using scratch test with a 200-microm-radius stylus was 13.1N. Images from the scratch tracks demonstrated that the coating materials were squashed without fracturing inside and/or at the border of the tracks until the failure point of the coating. In conclusion, this study showed the potential of a chemical deposition method for depositing a coating consisting of either monetite or apatite. This method has the advantage of producing a coating with homogenous composition on even implants of complex geometry or porosity. This method involves low temperatures and, therefore, can allow the incorporation of growth factors or biogenic molecules.

  16. Nanostructured Superhydrophobic Coatings

    Energy Technology Data Exchange (ETDEWEB)

    None

    2009-03-01

    This factsheet describes a research project that deals with the nanostructured superhydrophobic (SH) powders developed at ORNL. This project seeks to (1) improve powder quality; (2) identify binders for plastics, fiberglass, metal (steel being the first priority), wood, and other products such as rubber and shingles; (3) test the coated product for coating quality and durability under operating conditions; and (4) application testing and production of powders in quantity.

  17. Spin coating apparatus

    Science.gov (United States)

    Torczynski, John R.

    2000-01-01

    A spin coating apparatus requires less cleanroom air flow than prior spin coating apparatus to minimize cleanroom contamination. A shaped exhaust duct from the spin coater maintains process quality while requiring reduced cleanroom air flow. The exhaust duct can decrease in cross section as it extends from the wafer, minimizing eddy formation. The exhaust duct can conform to entrainment streamlines to minimize eddy formation and reduce interprocess contamination at minimal cleanroom air flow rates.

  18. Coated 4340 Steel

    Science.gov (United States)

    2013-08-26

    alternative coatings qualified to MIL-PRE-23377 Class N and an electroplated zinc - nickel alloy passivated with a trivalent chromium solution which is...effect of a non-chromate primer and zinc - nickel plating with non-chromate passivation as alternatives to the chromate primer and cadmium plating with...NAWCADPAX/TR-2013/252 COATED 4340 STEEL by E. U. Lee C. Lei M. Stanley B. Pregger C. Matzdorf 26 August 2013

  19. Development of W coatings for fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Ruset, C., E-mail: ruset@infim.ro [JET-EFDA, Culham Science Centre, Abingdon, OX14 3DB (United Kingdom); National Institute for Laser, Plasma and Radiation Physics, Euratom-MEdC Association, Bucharest (Romania); Grigore, E. [JET-EFDA, Culham Science Centre, Abingdon, OX14 3DB (United Kingdom); National Institute for Laser, Plasma and Radiation Physics, Euratom-MEdC Association, Bucharest (Romania); Maier, H.; Neu, R.; Greuner, H.; Mayer, M. [JET-EFDA, Culham Science Centre, Abingdon, OX14 3DB (United Kingdom); Max-Plank Institut fuer Plasma Physik, Euratom Association, 85748 Garching (Germany); Matthews, G. [JET-EFDA, Culham Science Centre, Abingdon, OX14 3DB (United Kingdom); Culham Centre for Fusion Energy, Euratom Association, Abingdon (United Kingdom)

    2011-10-15

    The paper gives a short overview on tungsten (W) coatings deposited by various methods on carbon materials (carbon fibre composite - CFC and fine grain graphite - FGG). Vacuum Plasma Spray (VPS), Chemical Vapor Deposition (CVD) and Physical Vapor Deposition (PVD) techniques are analyzed in respect with the characteristics and performances of the W coatings. A particular attention is paid to the Combined Magnetron Sputtering and Ion Implantation (CMSII) technique, which was developed during the last 4 years from laboratory to industrial scale and it is successfully applied for W coating (10-15 {mu}m and 20-25 {mu}m) of more than 2500 tiles for the ITER-like Wall project at JET and ASDEX Upgrade. This technique involves simultaneously magnetron sputtering and high energy (tens of keV) ion implantation. Due to the ion bombardment a stress relief occurs within the coating enabling its growth without delamination to a relatively large thickness. In addition, in order to adjust the thermal expansion mismatch between CFC and W, a Mo interlayer of 2-3 {mu}m is currently used. Experimentally, W/Mo coatings with a thickness up to 50 {mu}m were produced and successfully tested in the GLADIS ion beam facility up to 23 MW/m{sup 2}.

  20. Hydroxyapatite coatings for biomedical applications

    CERN Document Server

    Zhang, Sam

    2013-01-01

    Hydroxyapatite coatings are of great importance in the biological and biomedical coatings fields, especially in the current era of nanotechnology and bioapplications. With a bonelike structure that promotes osseointegration, hydroxyapatite coating can be applied to otherwise bioinactive implants to make their surface bioactive, thus achieving faster healing and recovery. In addition to applications in orthopedic and dental implants, this coating can also be used in drug delivery. Hydroxyapatite Coatings for Biomedical Applications explores developments in the processing and property characteri

  1. Residual stresses within sprayed coatings

    Institute of Scientific and Technical Information of China (English)

    JIANG Yi; XU Bin-shi; WANG Hai-dou

    2005-01-01

    Some important developments of residual stress researches for coating-based systems were studied. The following topics were included the sources of residual stresses in coatings: error analysis of Stoney's equation in the curvature method used for the measurement of coating residual stress, the modeling of residual stress and some analytical models for predicting the residual stresses in coatings. These topics should provide some important insights for the fail-safe design of the coating-based systems.

  2. Biocompatibility of Niobium Coatings

    Directory of Open Access Journals (Sweden)

    René Olivares-Navarrete

    2011-09-01

    Full Text Available Niobium coatings deposited by magnetron sputtering were evaluated as a possible surface modification for stainless steel (SS substrates in biomedical implants. The Nb coatings were deposited on 15 mm diameter stainless steel substrates having an average surface roughness of 2 mm. To evaluate the biocompatibility of the coatings three different in vitro tests, using human alveolar bone derived cells, were performed: cellular adhesion, proliferation and viability. Stainless steel substrates and tissue culture plastic were also studied, in order to give comparative information. No toxic response was observed for any of the surfaces, indicating that the Nb coatings act as a biocompatible, bioinert material. Cell morphology was also studied by immune-fluorescence and the results confirmed the healthy state of the cells on the Nb surface. X-ray diffraction analysis of the coating shows that the film is polycrystalline with a body centered cubic structure. The surface composition and corrosion resistance of both the substrate and the Nb coating were also studied by X-ray photoelectron spectroscopy and potentiodynamic tests. Water contact angle measurements showed that the Nb surface is more hydrophobic than the SS substrate.

  3. Thermal Cycling Assessment of Steel-Based Thermal Barrier Coatings for Al Protection

    Science.gov (United States)

    Poirier, Dominique; Lamarre, Jean-Michel; Legoux, Jean-Gabriel

    2015-01-01

    There is a strong interest from the transportation industry to achieve vehicle weight reduction through the replacement of steel components by aluminum parts. For some applications, aluminum requires protective coatings due to its limited wear and lower temperature resistance compared to steel. The objective of this study was to assess the potential of amorphous-type plasma-sprayed steel coatings and conventional arc-sprayed steel coatings as thermal barrier coatings, mainly through the evaluation of their spalling resistance under thermal cycling. The microstructures of the different coatings were first compared via SEM. The amorphicity of the coatings produced via plasma spraying of specialized alloyed steel and the crystalline phases of the conventional arc-sprayed steel coatings were confirmed through x-ray diffraction. The thermal diffusivity of all coatings produced was measured to be about a third of that of bulk stainless steel. Conventional arc-sprayed steel coatings typically offered better spalling resistance under thermal cycling than steel-based amorphous coatings due probably to their higher initial bond strength. However, the presence of vertical cracks in the steel-based amorphous coatings was found to have a beneficial effect on their thermal cycling resistance. The amorphous plasma-sprayed steel coatings presented indications of recrystallization after their exposure to high temperature.

  4. Advanced polymer-inorganic hybrid hard coatings utilizing in situ polymerization method.

    Science.gov (United States)

    Takaki, Toshihiko; Nishiura, Katsunori; Mizuta, Yasushi; Itou, Yuichi

    2006-12-01

    Hard coatings are frequently used to give plastics high scratch resistance. Coating hardness and adhesion to the substrate are considered to be key factors influencing scratch resistance, but it is difficult to produce coatings that have both properties. Hybridization of polymers and inorganic materials is a promising approach for solving this problem. We prepared polymer-silica hybrid coatings by using in situ polymerization to carry out radical polymerization of vinyl monomers in a sol-gel solution of alkoxysilanes, and measured the abrasion resistance of the coatings. However, the expected properties were not obtained because the sol-gel reaction did not perfectly proceed on the surface of the coatings under the N2 conditions. We found that curing the hybrid coatings by UV irradiation in air promoted the sol-gel reaction on the surface, resulting in coatings having excellent abrasion resistance.

  5. Ceramic fiber coatings development and demonstration. Final technical report, 1 July 1989-31 May 1993

    Energy Technology Data Exchange (ETDEWEB)

    Streckert, H.; Hazlebeck, D.; Montgomery, F.; Norton, K.; Schneir, I.

    1993-05-28

    The objective of this program was to develop fiber coating techniques by gas phase and liquid phase processes for interface control in ceramic matrix and metal matrix composites. Thermochemical evaluations of fiber/coating/matrix systems were performed theoretically and experimentally. Liquid phase processes were developed mainly for oxide coatings. Gas phase processes were developed for-carbide, nitride and boride coatings. Coatings were produced on continuous fiber tows and woven fabric. A small scale continuous fabric coater was designed and constructed. Coated fiber tows were infiltrated with silicon nitride matrix by chemical vapor deposition in order to study fiber matrix interactions. Composite coupons were made from Nicalon cloth and infiltrated with silicon nitride. Samples coated with high temperature BN showed flexural strengths up to 350 MPa.... Ceramic Fiber Coating, Chemical Vapor Deposition, Sol-Gel Ceramic Matrix Composites, Metal Matrix Composites.

  6. A new double layer epoxy coating for corrosion protection of Petroleum Equipments

    Directory of Open Access Journals (Sweden)

    Maher A. El Sockarya

    2014-11-01

    Full Text Available Homogeneous epoxy coating containing polymer nanocomposite (PNC was successfully synthesized and applied on carbon steel substrates by room temperature curing of fully mixed epoxy slurry. (PNC containing both ZNO nanoparticles and epoxy hyper branched polymer (EHBP, a new double layer thin film which comprises ZNO-epoxy as a primer coat and ZNO-EHBP-epoxy as a top coat offers better corrosion protection compared to the purely inorganic ZNO-epoxy coating and hybrid ZNO-EHBP-epoxy coating. Chemical structures of synthesized compounds were confirmed by FTIR, H1NMR spectroscopy and GPC. The surface morphology and phase structure of the produced Zno nanoparticles were characterized by scanning electron microscopy SEM, transmission electron microscopy TEM and X-ray diffraction. Chemical resistance of theses coatings to NaOH and HCL was investigated. The effect of incorporating polymer nanocomposite and new double layer coating on corrosion resistance of epoxy coated steel was investigated by salt spray test.

  7. Optimization and characterization of adhesion properties of DLC coatings on different substrates

    Science.gov (United States)

    Waseem, B.; Alam, S.; Irfan, M.; Shahid, M.; Soomro, B. D.; Hashim, S.; Iqbal, R.

    2014-06-01

    The Diamond Like Carbon coatings (DLC) are gaining prime importance in the field of surface engineering especially cutting tools technology. The self lubricating property of these coatings makes them unique among other coatings like TiN, TiAlN, CrN etc. Unlike other coatings, DLC coatings give better surface finish and their self lubrication reduces the wear of a part to large extent. In present work, different substrates were selected to study the wear and adhesion behavior of DLC coatings. The coating was produced by physical Vapor Deposition (PVD) technique and the adhesive properties of DLC coatings were analyzed under ambient conditions using nano Scratch testing. Scanning electron microscope (SEM) was used to observe the scratches and their mechanisms.

  8. Investigating the feasibility of using a grit blasting process to coat nitinol stents with hydroxyapatite.

    Science.gov (United States)

    Keady, F; Murphy, B P

    2013-01-01

    This study investigates the feasibility of utilising a grit blasting process to coat three nitinol substrates (a planer 2D surface, a circular wire and a cardiovascular stent geometry) with a hydroxyapatite coating. Surface characteristics of the coating on the three substrates were determined and additionally the durability of the coating post fatigue testing was analysed. The coating process resulted in a consistent covering of the substrate that resulted in an extremely hydrophilic stent surface. The surface roughness was dependant on grit blasting particle size. A general trend of smaller particle size resulted in a lower surface roughness, while particle size did not have an effect on the hydroxyapatite coating thickness. Fatigue integrity tests that simulated 16 months implantation demonstrated minimal damage to the coating. In conclusion we demonstrated the initial feasibility of using a grit blasting method to produce a consistent, hydrophilic, and durable HAp stent coating that has the capability of incorporating a drug eluting function.

  9. Comments on process of duplex coatings on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Samir H.A.; QIAN Han-cheng(钱翰城); XIA Bo-cai(夏伯才); WU Shi-ming(吴仕明)

    2004-01-01

    Despite the great achievements made in improvement of wear resistance properties of aluminum alloys,their applications in heavy surface load-bearing are limited. Single coating is insufficient to produce the desired combination of surface properties. These problems can be solved through the duplex coatings. The aim of the present study is to overview the research advances on processes of duplex coatings on aluminum alloys combined with micro plasma oxidation process and with other modern processes such as physical vapour deposition and plasma assisted chemical vapour deposition and also to evaluate the performance of micro plasma oxidation coatings in improving the load-bearing, friction and wear resistance properties of aluminum alloys in comparison with other coatings. Wherein, a more detailed presentation of the processes and their performances and disadvantages are given as well.

  10. Nanostructured Si-substituted hydroxyapatite coatings for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Rau, Julietta V., E-mail: giulietta.rau@ism.cnr.it [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Fosca, Marco [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Cacciotti, Ilaria [Università di Roma “Tor Vergata”, Dipartimento di Ingegneria Industriale,UR INSTM “Roma Tor Vergata”, Via del Politecnico, 1-00133 Rome (Italy); Laureti, Sara [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via Salaria km 29.300-00016 Monterotondo Scalo (RM) (Italy); Bianco, Alessandra [Università di Roma “Tor Vergata”, Dipartimento di Ingegneria Industriale,UR INSTM “Roma Tor Vergata”, Via del Politecnico, 1-00133 Rome (Italy); Teghil, Roberto [Università della Basilicata, Dipartimento di Scienze, Via dell' Ateneo Lucano 10-85100, Potenza (Italy)

    2013-09-30

    In the present work, the Si-HAp coatings were deposited on titanium substrates by Pulsed Laser Deposition technique. For deposition, the Si-HAp targets (1.4 wt.% of Si), produced starting from wet synthesized powders, were used. The properties of coatings were investigated by X-ray diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, atomic force microscopy and Vickers microhardness. The obtained Si-HAp coatings presented a nanosized structure, proper thickness and hardness for applications in orthopedical and dental surgery, aimed at improving the stability and the osteointegration of bone implants. - Highlights: ► Pulsed Laser Deposition method was applied to coat heated Titanium supports. ► Films were deposited using a target of Silicon-Hydroxyapatite sintered ceramics. ► Nanostructured crystalline hard film was grown replicating target composition. ► Prepared coating could be used for orthopedic and dental implants applications.

  11. Electrochemical deposition and evaluation of electrically conductive polymer coating on biodegradable magnesium implants for neural applications.

    Science.gov (United States)

    Sebaa, Meriam A; Dhillon, Shan; Liu, Huinan

    2013-02-01

    In an attempt to develop biodegradable, mechanically strong, biocompatible, and conductive nerve guidance conduits, pure magnesium (Mg) was used as the biodegradable substrate material to provide strength while the conductive polymer, poly(3,4-ethylenedioxythiophene) (PEDOT) was used as a conductive coating material to control Mg degradation and improve cytocompatibility of Mg substrates. This study explored a series of electrochemical deposition conditions to produce a uniform, consistent PEDOT coating on large three-dimensional Mg samples. A concentration of 1 M 3,4-ethylenedioxythiophene in ionic liquid was sufficient for coating Mg samples with a size of 5 × 5 × 0.25 mm. Both cyclic voltammetry (CV) and chronoamperometry coating methods produced adequate coverage and uniform PEDOT coating. Low-cost stainless steel and copper electrodes can be used to deposit PEDOT coatings as effectively as platinum and silver/silver chloride electrodes. Five cycles of CV with the potential ranging from -0.5 to 2.0 V for 200 s per cycle were used to produce consistent coatings for further evaluation. Scanning electron micrographs showed the micro-porous structure of PEDOT coatings. Energy dispersive X-ray spectroscopy showed the peaks of sulfur, carbon, and oxygen, indicating sufficient PEDOT coating. Adhesion strength of the coating was measured using the tape test following the ASTM-D 3359 standard. The adhesion strength of PEDOT coating was within the classifications of 3B to 4B. Tafel tests of the PEDOT coated Mg showed a corrosion current (I(CORR)) of 6.14 × 10(-5) A as compared with I(CORR) of 9.08 × 10(-4) A for non-coated Mg. The calculated corrosion rate for the PEDOT coated Mg was 2.64 mm/year, much slower than 38.98 mm/year for the non-coated Mg.

  12. Effect of Coated PHB on Properties of Abradable Seal Coating

    Institute of Scientific and Technical Information of China (English)

    CHENG Xudong; XIANG Hongyu; YE Weiping; MENG Xiaoming; MIN Jie; LIU Minzhi; ZHANG Pu; LU Wei

    2014-01-01

    As pore-forming materials, the coated poly-p-hydroxybenzoate(short for PHB) and h-BN can be applied in the preparation of abradable seal coatings at high temperature. The characteristics of coating such as morphology, thermal stability and composition were studied by SEM, EDS and FTIR. The results show that the modified PHB will change the remained carbon amount, porosity and pore morphology of the coating, which can affect the properties of coatings. If the pore is small enough in uniform distribution, the coating with 5 MPa bond strength, 30-55 HR45Y superficial hardness and certain of carbon can be suitable to well abradability.

  13. The hardness, adhesion, and wear resistance of coatings developed for cobalt-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Cockeram, B.V.; Wilson, W.L.

    2000-05-01

    One potential approach for reducing the level of nuclear plant radiation exposure that results from activated cobalt wear debris is the use of a wear resistant coating. However, large differences in stiffness between a coating/substrate can result in high interfacial stresses that produce coating de-adhesion when a coated substrate is subjected to high stress wear contact. Scratch adhesion and indentation tests have been used to identify four promising coating processes [1,2]: (1) the use of a thin Cr-nitride coating with a hard and less-stiff interlayer, (2) the use of a thick, multilayered Cr-nitride coating with graded layers, (3) use of the duplex approach, or nitriding to harden the material subsurface followed by application of a multilayered Cr-nitride coating, and (4) application of nitriding alone. The processing, characterization, and adhesion of these coating systems are discussed. The wear resistance and performance has been evaluated using laboratory pin-on-disc, 4-ball, and high stress rolling contact tests. Based on the results of these tests, the best coating candidate from the high-stress rolling contact wear test was the thin duplex coating, which consists of ion nitriding followed deposition of a thin Cr-nitride coating, while the thin Cr-nitride coating exhibited the best results in the 4-ball wear test.

  14. Superhard Nanocrystalline Homometallic Stainless Steel on Steel for Seamless Coatings

    Science.gov (United States)

    Tobin, Eric J.; Hafley, R. (Technical Monitor)

    2002-01-01

    The objective of this work is to deposit nanocrystalline stainless steel onto steel substrates (homometallic) for enhanced wear and corrosion resistance. Homometallic coatings provide superior adhesion, and it has been shown that ultrafine-grained materials exhibit the increased hardness and decreased permeability desired for protective coatings. Nanocrystals will be produced by controlling nucleation and growth and use of an ion beam during deposition by e-beam evaporation or sputtering. Phase I is depositing 31 6L nanocrystalline stainless steel onto 31 6L stainless steel substrates. These coatings exhibit hardnesses comparable to those normally obtained for ceramic coatings such ZrO2, and possess the superior adhesion of seamless, homometallic coatings. Hardening the surface with a similar material also enhances adhesion, by avoiding problems associated with thermal and lattice mismatch. So far we have deposited nanocrystalline homometallic 316L stainless steel coatings by varying the ions and the current density of the ion beams. For all deposition conditions we have produced smooth, uniform, superhard coatings. All coatings exhibit hardness of at least 200% harder than that of bulk materials. Our measurements indicate that there is a direct relationship between nanohardness and the current density of the ion beam. Stress measurements indicate that stress in the films is increasingly proportional to current density of the ion beam. TEM, XPS, and XRD results indicate that the coated layers consist of FCC structure nanocrystallites with a dimension of about 10 to 20 nm. The Ni and Mo concentration of these coating are lower than those of bulk 316L but the concentration of Cr is higher.

  15. Bioceramic Coatings for Orthopaedic Implants

    Energy Technology Data Exchange (ETDEWEB)

    Campbell, Allison A.

    2003-11-02

    During the past century, man-made materials and devices have been developed to the point at which they have been used successfully to replace and/or restore function to diseased or damaged tissues. In the field of orthopaedics, the use of metal implants has significantly improved the quality of life for countless individuals. Critical factors for implant success include proper design, material selection, and biocompatibility. While early research focused on the understanding biomechanical properties of the metal device, recent work has turned toward improving the biological properties of these devices. This has lead to the introduction of calcium phosphate (CaP) bioceramics as a bioactive interface between the bulk metal impart and the surrounding tissue. The first calcium phosphate coatings where produced via vapor phase routes but more recently, there has been the emergence of solution based and biomimetic methods. While each approach has its own intrinsic materials and biological properties, in general CaP coatings have the promise to improve implant biocompatibility and ultimately implant longevity.

  16. A supercritical fluid-based coating technology. 3: preparation and characterization of bovine serum albumin particles coated with lipids.

    Science.gov (United States)

    Ribeiro Dos Santos, I; Richard, J; Thies, C; Pech, B; Benoit, J-P

    2003-01-01

    Solvent-free microparticles, loaded with bovine serum albumin as a model protein, were produced using a novel supercritical (SC) fluid-based coating technology. Coating material consists either of trimyristin (Dynasan 114) or of Gelucire 50-02. Microparticles obtained were characterized as regards their morphology, protein content and in vitro release profile. A discontinuous coating made of micro-needles of trimyristin led to an initial burst release of approximately 70% in 30 min. However, a prolonged release of the BSA could be achieved in a phosphate buffer solution at 37 degrees C over a 24 h period from particles coated with Gelucire 50-02. Furthermore, it was shown that BSA does not undergo any degradation after SC CO(2) treatment under the conditions used in the coating process.

  17. Effect of enamel top coating on oxidation behavior of multi-arc ion plating NiCrAlY coating in oxygen containing water vapor

    Institute of Scientific and Technical Information of China (English)

    XIE Dong-bai; ZHU Sheng-long; WANG Fu-hui

    2004-01-01

    The oxidation behavior of Ni-Cr-Al-Y coating produced by multi-arc ion plating with and without an enamel coating was investigated in flow oxygen and oxygen containing water vapor at 900 ℃. The results show that Ni-Cr-Al-Y coating exhibits low oxidation rate at 900 ℃ in pure oxygen and the oxidation kinetics follow the parabolic rate law. The presence of water vapor accelerates the oxidation rate of Ni-Cr-Al-Y coating and K38G alloy.The enamel top coating is very effective in protecting the Ni-Cr-Al-Y coating from water vapor corrosion attack, but the corrosion attack beneath the enamel coating is not observed.

  18. Interface behavior of tungsten coating on stainless steel by electro spark deposition

    Directory of Open Access Journals (Sweden)

    Wang Yuangang

    2015-01-01

    Full Text Available A new method of electro spark deposition method was put forward, which was based on the theory of electro spark deposition by changing the polarity in the liquid. Tungsten coating layers was produced on surface of Stainless Steel by electro spark deposition. The micro hardness, microstructure, chemical composition and phases of the coating layer were examined by means of hardness test, scanning electron microscopy (SEM and energy dispersive spectrometer (EDS analysis. The results showed that there was tungsten coating in the surface, which was discontinuous. Microhardness of the coating layer was about 3 times more than that of the substrate. The combination between coating layer and substrate was metallurgical bond.

  19. Direct morphological comparison of vacuum plasma sprayed and detonation gun sprayed hydroxyapatite coatings for orthopaedic applications.

    Science.gov (United States)

    Gledhill, H C; Turner, I G; Doyle, C

    1999-02-01

    Hydroxyapatite coatings on titanium substrates were produced using two thermal spray techniques vacuum plasma spraying and detonation gun spraying. X-ray diffraction was used to compare crystallinity and residual stresses in the coatings. Porosity was measured using optical microscopy in conjunction with an image analysis system. Scanning electron microscopy and surface roughness measurements were used to characterise the surface morphologies of the coatings. The vacuum plasma sprayed coatings were found to have a lower residual stress, a higher crystallinity and a higher level of porosity than the detonation gun coatings. It is concluded that consideration needs to be given to the significance of such variations within the clinical context.

  20. Atmosphere corrosion behavior of plasma sprayed and laser remelted coatings on copper

    Institute of Scientific and Technical Information of China (English)

    Gongying Liang; T. T. Wong; Geng An; J. M. K. MacAlpine

    2006-01-01

    Nickel and chromium coatings were produced using plasma spraying and laser remelting on the copper sheet. The corrosion test was carried out in an acidic atmosphere, and the corrosive behaviors of both coatings and original copper samples were investigated by using an impedance comparison method. Experimental results show that nickel and chromium coatings display better corrosion resistance properties relative to the original pure copper sample. The corrosion rate of chromium coating is less than that of nickel coating, and corrosion resistances of laser remelted nickel and chromium samples are better thanthose of plasma sprayed samples. The corrosion deposit film of copper is loose compared with nickel and chromium.

  1. Cavitation-erosion resistance of arc ion-plated (Ti, Cr) N coatings

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The cavitation-erosion behavior of (Ti,Cr)N multi-component coatings produced by arcion-plating on grey cast iron was studied by using an ultrasonic cavitation -erosion testing appara-tus and scanning electron microscopy. The test results indicated that surface roughness of thesubstrate, surface morphology of the coating, substrate bias voltage and the thickness of the coat-ing had certain influence on the erosion rate. Arc ion-plated (Ti,Cr)N multi-component coatingsshowed better cavitation -erosion resistance than single component coatings because of highermicrohardness and good adhesion.

  2. Alternative RPC Coatings

    Science.gov (United States)

    Strack, Jason

    2009-10-01

    The nuclear physics group at the University of Illinois is currently developing techniques to further improve the performance of Bakelite Resistive Plate Chambers (RPCs) for use as muon trigger detectors in experiments at hadron colliders. Muon trigger RPCs at LHC and RHIC typically use Bakelite plates coated with linseed oil. Both Bakelite and linseed oil, however, have high bulk and surface resistivity thus limiting the detection efficiency of the RPC at high rates. Experiments which dope the linseed oil with either carbon or copper are carried out with the goal to select targeted lower surface resistivity values for the coating applied to the Bakelite plates. Two doping procedures have been studied. In the first method a thin layer of graphite is deposited between the Bakelite and the linseed oil. For the second method the graphite or copper powder are deposited on top of the drying linseed oil coating. In this presentation the coating methods will be discussed and the effects of the coating on the RPC position resolution, cluster size and efficiencies will be discussed.

  3. Coatings for directional eutectics

    Science.gov (United States)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Coatings developed to provide oxidation protection for the directionally-solidified eutectic alloy NiTaC-B (4.4 weight percent Cr) were evaluated. Of seven Co-, Fe- and Ni-base coatings that were initially investigated, best resistance to cyclic oxidation was demonstrated by duplex coatings fabricated by depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam source followed by deposition of an Al overlayer using the pack cementation process. It was found that addition of carbon to the coating alloy substantially eliminated the problem of fiber denudation in TaC-type eutectic alloys. Burner rig cycled NiTaC-B samples coated with Ni-20Cr-5Al-0.1C-0.1Y+Al and rupture-tested at 1100 deg C performed as well as or better than uncoated, vacuum cycled and air-tested NiTaC-13; however, a slight degradation with respect to uncoated material was noted in air-stress rupture tests at 870 deg C for both cycled and uncycled samples.

  4. Based Adaptive Nanocomposite Coatings

    Science.gov (United States)

    Ramazani, M.; Ashrafizadeh, F.; Mozaffarinia, R.

    2014-08-01

    A promising Ni(Al)-Cr2O3-Ag-CNT-WS2 self-lubricating wear-resistant coating was deposited via atmospheric plasma spray of Ni(Al), nano Cr2O3, nano silver and nano WS2 powders, and CNTs. Feedstock powders with various compositions prepared by spray drying were plasma sprayed onto carbon steel substrates. The tribological properties of coatings were tested by a high temperature tribometer in a dry environment from room temperature to 400 °C, and in a natural humid environment at room temperature. It was found that all nanocomposite coatings have better frictional behavior compared with pure Ni(Al) and Ni(Al)-Cr2O3 coatings; the specimen containing aproximately 7 vol.% Ag, CNT, and WS2 had the best frictional performance. The average room temperature friction coefficient of this coating was 0.36 in humid atmosphere, 0.32 in dry atmosphere, and about 0.3 at high temperature.

  5. Laser fabrication nanocrystalline coatings using simultaneous powders/wire feed

    Science.gov (United States)

    Li, Jianing; Zhai, Tongguang; Zhang, Yuanbin; Shan, Feihu; Liu, Peng; Ren, Guocheng

    2016-07-01

    Laser melting deposition (LMD) fabrication is used to investigate feasibilty of simultaneously feeding TC17 wire and the Stellite 20-Si3N4-TiC-Sb mixed powders in order to increase the utilization ratio of materials and also quality of LMD composite coatings on the TA1 substrate. SEM images indicated that such LMD coating with metallurgical joint to substrate was formed free of the obvious defects. Lots of the ultrafine nanocrystals (UNs) were produced, which distributed uniformly in some coating matrix location, retarding growth of the ceramics in a certain extent; UNs were intertwined with amorphous, leading the yarn-shape materials to be produced. Compared with substrate, an improvement of wear resistance was achieved for such LMD coating.

  6. Oxidation resistant coatings for ceramic matrix composite components

    Energy Technology Data Exchange (ETDEWEB)

    Vaubert, V.M.; Stinton, D.P. [Oak Ridge National Lab., TN (United States); Hirschfeld, D.A. [New Mexico Inst. of Mining and Technology, Socorro, NM (United States). Dept. of Materials and Metallurgical Engineering

    1998-11-01

    Corrosion resistant Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}(PO{sub 4}){sub 6} (CMZP) and Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}(PO{sub 4}){sub 6} (CS-50) coatings for fiber-reinforced SiC-matrix composite heat exchanger tubes have been developed. Aqueous slurries of both oxides were prepared with high solids loading. One coating process consisted of dipping the samples in a slip. A tape casting process has also been created that produced relatively thin and dense coatings covering a large area. A processing technique was developed, utilizing a pre-sintering step, which produced coatings with minimal cracking.

  7. Electrodeposition of nanostructured coatings and their characterization-a review

    Directory of Open Access Journals (Sweden)

    Injeti Gurrappa and Leo Binder

    2008-01-01

    Full Text Available Nanostructured materials have gained importance in recent years due to their significantly enhanced properties. In particular, electrochemistry has a special role in producing a variety of nanostructured materials. In the current review, we discuss the superiority of electrochemical deposition techniques in synthesizing various nanomaterials that exhibit improved characteristics compared with materials produced by conventional techniques, as well as their classification, synthesis routes, properties and applications. The superior properties of a nanostructured nickel coating produced by electrochemical deposition are outlined. The properties of various nanostructured coating materials produced by electrochemical techniques are also described. Finally, the importance of nanostructured coatings in industrial applications as well as their potential in future technologies is emphasized.

  8. Workshop on coatings needs in the auto industry

    Energy Technology Data Exchange (ETDEWEB)

    Courtright, E.L.

    1993-05-01

    New lightweight materials continue to be of great interest to the automotive industry. Compared to 20 years ago, the average vehicle weight has been reduced by almost a fourth, and fuel economy has nearly doubled. While continued improvements are both desirable and possible, materials choices are narrowing and the manufacturing methods needed to produce advanced materials systems are much more costly. The incentives remain high, however; particularly in view of large payoffs associated with minimizing structural weight in electric and hybrid-type vehicles. One generic solution is to develop coatings that will enable the use of lower cost materials. A workshop on coatings needs in the auto industry was held in Detroit, Michigan on October 27 and 28, 1992 with the objective of identifying research needs where coatings could enhance the use of energy efficient lightweight materials for automotive applications. Four generic areas had previously been identified auto manufacturers and industry suppliers. These were: Wear Coatings, Hard Protective Coatings for Plastics, Solar Control Coatings, and Process Manufacturing Issues. The development of coatings and coating technologies for lightweight metals and metal matrix composites emerged as the number one research needs. This need underscores the interest in making better use of existing lightweight metals, e.g. magnesium, aluminum, and their alloys. Coatings to protect plastics and reinforced plastic composites were also identified as a major area of importance. Protection from automotive liquids and gases. Coatings that will improve mar resistance, resist UV degradation, or eliminate degradation due to moisture absorption are also needed. Accordingly, manufacturability issues associated with coating light metals, e.g. aluminum, magnesium, and metal matrix composites with wear and corrosion resistant materials, were identified as a high priority research need.

  9. Polymeric ionic liquid coatings versus commercial solid-phase microextraction coatings for the determination of volatile compounds in cheeses.

    Science.gov (United States)

    Trujillo-Rodríguez, María J; Yu, Honglian; Cole, William T S; Ho, Tien D; Pino, Verónica; Anderson, Jared L; Afonso, Ana M

    2014-04-01

    The extraction performance of four polymeric ionic liquid (PIL)-based solid-phase microextraction (SPME) coatings has been studied and compared to that of commercial SPME coatings for the extraction of 16 volatile compounds in cheeses. The analytes include 2 free fatty acids, 2 aldehydes, 2 ketones and 10 phenols and were determined by headspace (HS)-SPME coupled to gas chromatography (GC) with flame-ionization detection (FID). The PIL-based coatings produced by UV co-polymerization were more efficient than PIL-based coatings produced by thermal AIBN polymerization. Partition coefficients of analytes between the sample and the coating (Kfs) were estimated for all PIL-based coatings and the commercial SPME fiber showing the best performance among the commercial fibers tested: carboxen-polydimethylsyloxane (CAR-PDMS). For the PIL-based fibers, the highest K(fs) value (1.96 ± 0.03) was obtained for eugenol. The normalized calibration slope, which takes into account the SPME coating thickness, was also used as a simpler approximate tool to compare the nature of the coating within the determinations, with results entirely comparable to those obtained with estimated K(fs) values. The PIL-based materials obtained by UV co-polymerization containing the 1-vinyl-3-hexylimidazolium chloride IL monomer and 1,12-di(3-vinylimiazolium)dodecane dibromide IL crosslinker exhibited the best performance in the extraction of the select analytes from cheeses. Despite a coating thickness of only 7 µm, this copolymeric sorbent coating was capable of quantitating analytes in HS-SPME in a 30 to 2000 µg L(-1) concentration range, with correlation coefficient (R) values higher than 0.9938, inter-day precision values (as relative standard deviation in %) varying from 6.1 to 20%, and detection limits down to 1.6 µg L(-1).

  10. Self-assembled hemocompatible coating on poly (vinyl chloride) surface

    Energy Technology Data Exchange (ETDEWEB)

    Zha Zhengbao; Ma Yan; Yue Xiuli; Liu Meng [Nanobiotechnology Division, State Key Laboratory of Urban Water Resources and Environment, School of Sciences, Harbin Institute of Technology, Harbin 150001 (China); Dai Zhifei, E-mail: zhifei.dai@hit.edu.cn [Nanobiotechnology Division, State Key Laboratory of Urban Water Resources and Environment, School of Sciences, Harbin Institute of Technology, Harbin 150001 (China)

    2009-11-15

    A stable hemocompatible coating was fabricated by consecutive alternating adsorption of iron (III) and two kinds of polysaccharides, heparin (Hep) and dextran sulfate (DS), onto poly (vinyl chloride) (PVC) surfaces via electrostatic interaction. The fluctuation of contact angles with the alternative deposition of iron (III) and polysaccharides verified the progressive buildup of the mulitilayer coating onto the PVC surface. Atomic force microscopy (AFM) analysis revealed that the PVC surfaces were completely masked by iron-polysaccharides multilayer coatings. The activated partial thromboplastin time (APTT) assay showed that both Hep/Fe{sup 3+}/Hep and DS/Fe{sup 3+}/Hep coated PVC were less thrombogenic than the uncoated one. Chromogenic assay for heparin activity proved definitively that the inhibition of locally produced thrombin was ascribed to the thromboresistance of the surface-bound heparin. Compared with the unmodified PVC surfaces, iron-polysaccharide multilayer coating presented a drastically reduced adhesion in vitro of platelets, polymorphonuclear neutrophil leukocytes (PMN) and peripheral blood mononuclear cells (PBMC). Interestingly, the DS/Fe{sup 3+}/Hep coating was found to exhibit higher hydrophilicity and stability, hence lower non-specific protein adsorption in comparison with Hep/Fe{sup 3+}/Hep coating due to the incorporation of dextran sulfate into the multilayer coating.

  11. Fabrication of Duplex Coated U-Mo-Ti Atomized Powder

    Energy Technology Data Exchange (ETDEWEB)

    Nam, Ji Min; Kim, Woo Jeong; Lee, Kyu Hong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Ryu, Ho Jin [Korea Advanced Institue of Science and Technology, Daejeon (Korea, Republic of)

    2013-10-15

    The results of an annealing test showed that the coating layers inhibit the formation of interaction layers. The results of duplex coating showed that nitride coating layers inhibit the formation of other coating layers. High-density U-Mo alloys are regarded as promising candidates for advanced research reactor fuel as they have shown stable irradiation performance when compared to other uranium alloys and compounds. However, interaction layer formation between the U-Mo alloys and Al matrix degrades the irradiation performance of U-Mo dispersion fuel. Therefore, the addition of Ti in U-Mo alloys, the addition of Si in a Al matrix, and silicide or nitride coating on the surface of U-Mo particles have been proposed to inhibit the interaction layer growth. In this study, U-Mo-Ti alloy powder was produced using a centrifugal atomization method. In addition, nitride and silicide duplex coating layers were fabricated on the surface of the U-Mo-Ti particles. The coated powders were characterized by using X-ray diffraction, SEM, and EDX. Silicide and nitride single coating layers were fabricated on the surface of U-7wt%Mo-1wt%Ti alloys with a thickness of about 10.20 micrometers.

  12. Superhydrophobic coatings for aluminium surfaces synthesized by chemical etching process

    Directory of Open Access Journals (Sweden)

    Priya Varshney

    2016-10-01

    Full Text Available In this paper, the superhydrophobic coatings on aluminium surfaces were prepared by two-step (chemical etching followed by coating and one-step (chemical etching and coating in a single step processes using potassium hydroxide and lauric acid. Besides, surface immersion time in solutions was varied in both processes. Wettability and surface morphologies of treated aluminium surfaces were characterized using contact angle measurement technique and scanning electron microscopy, respectively. Microstructures are formed on the treated aluminium surfaces which lead to increase in contact angle of the surface (>150°. Also on increasing immersion time, contact angle further increases due to increase in size and depth of microstructures. Additionally, these superhydrophobic coatings show excellent self-cleaning and corrosion-resistant behavior. Water jet impact, floatation on water surface, and low temperature condensation tests assert the excellent water-repellent nature of coatings. Further, coatings are to be found mechanically, thermally, and ultraviolet stable. Along with, these coatings are found to be excellent regeneration ability as verified experimentally. Although aforesaid both processes generate durable and regenerable superhydrophobic aluminium surfaces with excellent self-cleaning, corrosion-resistant, and water-repellent characteristics, but one-step process is proved more efficient and less time consuming than two-step process and promises to produce superhydrophobic coatings for industrial applications.

  13. Sol-gel derived contamination resistant antireflective coatings

    Science.gov (United States)

    Shen, Jun; Liu, Yuan; Wu, Guangming; Zhou, Bin; Zhang, Zhihua; Zhu, Yumei

    2011-02-01

    Silica-based sol-gel antireflective (AR) optical coatings are critical components for high peak power laser systems. It is well known that water vapor and volatile organic compounds in both the laser bay and target bay environments will reduce the antireflective efficiency and laser-damage resistance of the sol-gel AR coating. In this study, alkylation with organosilanes in the vapor state was investigated. Sol-gel AR coatings were vapor-phase treated with hexamethyldisilazane (HMDS) and trimethylchlorosilane (TMCS) at room temperature, and the resulting post-treated sol-gel AR coatings were tested for their resistance to contamination by a series of volatile organic compounds. Contact angle measurements were taken to discern the degree of silanization. After the vapor treatment of sol-gel AR coatings with organosilanes, the spectral performance of the coatings were analyzed by spectrophotometer, both before and after the exposure to volatile organic compounds. It is found that the coatings treated with ammonia and HMDS show a better contamination resistant capability. After being contaminated 70 hours with hexane, the transmittance of the coatings presents no obvious decrease. And the vapor treatment produces an increase in their damage threshold at 1064 nm (10ns pulse width) as compared to untreated control samples.

  14. Characterization of microarc oxidation coatings on pure titanium

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The morphology, composition, and phase structure of the oxide coatings produced on the surface of pure titaniumby alternating-current microarc discharge in aluminate solution were investigated by X-ray diffraction and scanning electronmicroscopy. The profiles of the hardness H and the elastic modulus E in the coatings were determined using a nanoindenta-tion method. The concentration distributions of Ti, Al, and O in the coating show that this coating over 30 μm thick containstwo layers: an outer layer and an inner layer. The oxide coating is mainly composed of TiO2 rutile and Al2TiO5 compounds.During oxidation, the temperature in the microarc discharge channel was very high to make the local coating molten. Fromthe surface to the interior of the coating, H and E increase gradually, and then reach maximum values of 9.78 GPa and 176GPa respectively at a distance of 7 μm from the coating/titanium interface. They are also rather high near the interface.

  15. Application of advanced coating techniques to rocket engine components

    Science.gov (United States)

    Verma, S. K.

    1988-01-01

    The materials problem in the space shuttle main engine (SSME) is reviewed. Potential coatings and the method of their application for improved life of SSME components are discussed. A number of advanced coatings for turbine blade components and disks are being developed and tested in a multispecimen thermal fatigue fluidized bed facility at IIT Research Institute. This facility is capable of producing severe strains of the degree present in blades and disk components of the SSME. The potential coating systems and current efforts at IITRI being taken for life extension of the SSME components are summarized.

  16. Corrosion issues of powder coated AA6060 aluminium profiles

    DEFF Research Database (Denmark)

    Din, Rameez Ud; Valgarðsson, Smári; Jellesen, Morten Stendahl

    2015-01-01

    In this study detailed microstructural investigation of the reason for unexpected corrosion of powder coated aluminium alloy AA6060 windows profiles has been performed. The results from this study reveals that the failure of the window profiles was originated from the surface defects present...... on the extruded AA6060 aluminium profile after metallurgical process prior to powder coating. Surface defects are produced due to intermetallic particles in the alloy, which disturb the flow during the extrusion process. The corrosion mechanism leading to the failure of the powder coated AA6060 aluminium profiles...

  17. Organic nanostructured thin film devices and coatings for clean energy

    CERN Document Server

    Zhang, Sam

    2010-01-01

    Authored by leading experts from around the world, the three-volume Handbook of Nanostructured Thin Films and Coatings gives scientific researchers and product engineers a resource as dynamic and flexible as the field itself. The first two volumes cover the latest research and application of the mechanical and functional properties of thin films and coatings, while the third volume explores the cutting-edge organic nanostructured devices used to produce clean energy. This third volume, Organic Nanostructured Thin Film Devices and Coatings for Clean Energy, addresses various aspects of the proc

  18. 75 FR 10774 - Certain Coated Paper Suitable For High-Quality Print Graphics Using Sheet-Fed Presses from the...

    Science.gov (United States)

    2010-03-09

    ... Chinese producers/exporters of certain coated paper suitable for high-quality print graphics using sheet... letter, on February 12, and 25, 2010, the GOC filed information pertaining to the Chinese banking sector... investigations on coated paper from Indonesia and the PRC and the CVD investigation of coated paper...

  19. Preliminary coating design and coating developments for ATHENA

    DEFF Research Database (Denmark)

    Jakobsen, Anders Clemen; Ferreira, Desiree Della Monica; Christensen, Finn Erland

    2011-01-01

    We present initial novel coating design for ATHENA. We make use of both simple bilayer coatings of Ir and B4C and more complex constant period multilayer coatings to enhance the effective area and cover the energy range from 0.1 to 10 keV. We also present the coating technology used for these des......We present initial novel coating design for ATHENA. We make use of both simple bilayer coatings of Ir and B4C and more complex constant period multilayer coatings to enhance the effective area and cover the energy range from 0.1 to 10 keV. We also present the coating technology used...

  20. Cell Adhesion to Plasma-Coated PVC

    OpenAIRE

    Elidiane C. Rangel; Souza,Eduardo S. de; Francine S. de Moraes; Eliana A. R. Duek; Carolina Lucchesi; Schreiner, Wido H.; Durrant, Steven F.; Cruz, Nilson C.

    2014-01-01

    To produce environments suitable for cell culture, thin polymer films were deposited onto commercial PVC plates from radiofrequency acetylene-argon plasmas. The proportion of argon in the plasmas, P-Ar, was varied from 5.3 to 65.8%. The adhesion and growth of Vero cells on the coated surfaces were examined for different incubation times. Cytotoxicity tests were performed using spectroscopic methods. Carbon, O, and N were detected in all the samples using XPS. Roughness remained almost unchang...

  1. Method of forming corrosion resistant coatings on metal articles

    Energy Technology Data Exchange (ETDEWEB)

    Restall, J.E.

    1983-05-10

    A metallic or ceramic layer is deposited on a component by plasma spraying. This produces a rough, still porous, coating which is poorly bonded at the interface with the substrate. Aluminium or chromium is vapor deposited under pulsating pressure to react with the substrate to form an oxidation resistant coating of Ni Al (intermetallic) or Ni Cr (solid solution) which may include ceramic particles and is aerodynamically smooth.

  2. Advanced Coating Removal Techniques

    Science.gov (United States)

    Seibert, Jon

    2006-01-01

    An important step in the repair and protection against corrosion damage is the safe removal of the oxidation and protective coatings without further damaging the integrity of the substrate. Two such methods that are proving to be safe and effective in this task are liquid nitrogen and laser removal operations. Laser technology used for the removal of protective coatings is currently being researched and implemented in various areas of the aerospace industry. Delivering thousands of focused energy pulses, the laser ablates the coating surface by heating and dissolving the material applied to the substrate. The metal substrate will reflect the laser and redirect the energy to any remaining protective coating, thus preventing any collateral damage the substrate may suffer throughout the process. Liquid nitrogen jets are comparable to blasting with an ultra high-pressure water jet but without the residual liquid that requires collection and removal .As the liquid nitrogen reaches the surface it is transformed into gaseous nitrogen and reenters the atmosphere without any contamination to surrounding hardware. These innovative technologies simplify corrosion repair by eliminating hazardous chemicals and repetitive manual labor from the coating removal process. One very significant advantage is the reduction of particulate contamination exposure to personnel. With the removal of coatings adjacent to sensitive flight hardware, a benefit of each technique for the space program is that no contamination such as beads, water, or sanding residue is left behind when the job is finished. One primary concern is the safe removal of coatings from thin aluminum honeycomb face sheet. NASA recently conducted thermal testing on liquid nitrogen systems and found that no damage occurred on 1/6", aluminum substrates. Wright Patterson Air Force Base in conjunction with Boeing and NASA is currently testing the laser remOval technique for process qualification. Other applications of liquid

  3. Active Packaging Coatings

    Directory of Open Access Journals (Sweden)

    Luis J. Bastarrachea

    2015-11-01

    Full Text Available Active food packaging involves the packaging of foods with materials that provide an enhanced functionality, such as antimicrobial, antioxidant or biocatalytic functions. This can be achieved through the incorporation of active compounds into the matrix of the commonly used packaging materials, or by the application of coatings with the corresponding functionality through surface modification. The latter option offers the advantage of preserving the packaging materials’ bulk properties nearly intact. Herein, different coating technologies like embedding for controlled release, immobilization, layer-by-layer deposition, and photografting are explained and their potential application for active food packaging is explored and discussed.

  4. HA-Coated Implant

    DEFF Research Database (Denmark)

    Daugaard, Henrik; Søballe, Kjeld; Bechtold, Joan E

    2014-01-01

    The goal of osseointegration of orthopedic and dental implants is the rapid achievement of a mechanically stable and long lasting fixation between living bone and the implant surface. In total joint replacements of cementless designs, coatings of calcium phosphates were introduced as a means...... of improving the fixation of implants. Of these, hydroxyapatite (HA) is the most widely used and most extensively investigated. HA is highly osseoconductive, and the positive effect is well documented in both basic and long-term clinical research [1–6]. This chapter describes experimental and clinical studies...... evaluating bone-implant fixation with HA coatings....

  5. Tribology and coatings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-06-01

    The future use of fuel-efficient, low-emission, advanced transportation systems (for example, those using low-heat-rejection diesel engines or advanced gas turbines) presents new challenges to tribologists and materials scientists. High service temperatures, corrosive environments, and extreme contact pressures are among the concerns that make necessary new tribological designs, novel materials, and effective lubrication concepts. Argonne is working on methods to reduce friction, wear and corrosion, such as soft metal coatings on ceramics, layered compounds, diamond coatings, and hard surfaces.

  6. Preparation of hydrophobic coatings

    Science.gov (United States)

    Branson, Eric D.; Shah, Pratik B.; Singh, Seema; Brinker, C. Jeffrey

    2009-02-03

    A method for preparing a hydrophobic coating by preparing a precursor sol comprising a metal alkoxide, a solvent, a basic catalyst, a fluoroalkyl compound and water, depositing the precursor sol as a film onto a surface, such as a substrate or a pipe, heating, the film and exposing the film to a hydrophobic silane compound to form a hydrophobic coating with a contact angle greater than approximately 150.degree.. The contact angle of the film can be controlled by exposure to ultraviolet radiation to reduce the contact angle and subsequent exposure to a hydrophobic silane compound to increase the contact angle.

  7. Co-electrodeposition of Functionally Graded Ni-NCZ (Nickel Coated ZrO2) Composite Coating

    Science.gov (United States)

    Bostani, B.; Parvini Ahmadi, N.; Yazdani, S.; Arghavanian, R.

    2017-02-01

    In this study, functionally NCZ (electroless nickel plated ZrO2) content graded Ni-NCZ composite coating has been successfully co-electrodeposited from a bath with gradually increasing of stirring rate. For this, different composite coatings were electroplated in the same bath with different stirring rates to find the optimum condition. SEM, XRD, EDX and electrochemical studies showed that co-electrodeposition in a bath with stirring rate of 250 rpm results in the maximum co-electrodeposited particle content and the best particle distribution and corrosion resistance. Also, this sample had the highest wear resistance with respect to the other samples. To produce NCZ content graded Ni-NCZ composite coating, the stirring rate was continuously increased from 0 to 250 rpm. The electroplated coating had a continuous gradient increasing of co-electrodeposited NCZ content from substrate toward the surface. This distribution of NCZ particles results in a gradient increasing of the microhardness in the cross section of the coating. Bend test revealed that the functionally graded composite coating shows better adhesion to the substrate compared with the uniformly distributed Ni-NCZ on the same substrate. This result has been attributed to lower mechanical mismatch between coating and substrate in the functionally graded composite coating with respect to the uniformly distributed one.

  8. Co-electrodeposition of Functionally Graded Ni-NCZ (Nickel Coated ZrO2) Composite Coating

    Science.gov (United States)

    Bostani, B.; Parvini Ahmadi, N.; Yazdani, S.; Arghavanian, R.

    2016-12-01

    In this study, functionally NCZ (electroless nickel plated ZrO2) content graded Ni-NCZ composite coating has been successfully co-electrodeposited from a bath with gradually increasing of stirring rate. For this, different composite coatings were electroplated in the same bath with different stirring rates to find the optimum condition. SEM, XRD, EDX and electrochemical studies showed that co-electrodeposition in a bath with stirring rate of 250 rpm results in the maximum co-electrodeposited particle content and the best particle distribution and corrosion resistance. Also, this sample had the highest wear resistance with respect to the other samples. To produce NCZ content graded Ni-NCZ composite coating, the stirring rate was continuously increased from 0 to 250 rpm. The electroplated coating had a continuous gradient increasing of co-electrodeposited NCZ content from substrate toward the surface. This distribution of NCZ particles results in a gradient increasing of the microhardness in the cross section of the coating. Bend test revealed that the functionally graded composite coating shows better adhesion to the substrate compared with the uniformly distributed Ni-NCZ on the same substrate. This result has been attributed to lower mechanical mismatch between coating and substrate in the functionally graded composite coating with respect to the uniformly distributed one.

  9. Methods and means for coating paper by film coating

    NARCIS (Netherlands)

    van der Maarel, Marc; Ter Veer, Arend Berend Cornelis; Vrieling-Smit, Annet; Delnoye, Pierre

    2015-01-01

    This invention relates to the field of paper coating, more in particular to means and methods for providing paper with at least one layer of pigment using film coating to obtain a well printable surface. Provided is a method for preparing coated paper comprising the steps of: a) providing a pigmente

  10. Effect of UV/EB radiation dosages on the properties of nanocomposite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Nik Salleh, Nik Ghazali, E-mail: Nik_Ghazali@nuclearmalaysia.gov.m [Malaysian Nuclear Agency, Block 42, Radiation Curing and Synthesis Group, Bangi, 43000 Kajang, Selangor (Malaysia); Firdaus Yhaya, Mohd; Hassan, Azman; Abu Bakar, Aznizam; Mokhtar, Munirah [Faculty of Chemical and Natural Resources Engineering, Universiti Teknologi Malaysia, 81310 UTM Skudai, Johor (Malaysia)

    2011-02-15

    The aim of this study was to compare the effects of ultraviolet (UV) and electron beam (EB) radiation on the properties of cured nanocomposite coatings. Surface hardness increased with increase in radiation dosages (number of passes) for all samples. This was due to the increase in crosslinking with increase in radiation dosage. Pendulum hardness, gel content, and thumb twist results were analyzed to choose appropriate curing dosage for both curing techniques. The selected dosages were then used to cure coatings for scratch and abrasion resistance tests. It was found that the UV curing produced coatings with better abrasion resistance, whereas EB curing was a more suitable approach for producing scratch resistance coatings.

  11. Thermal barrier coating for alloy systems

    Science.gov (United States)

    Seals, Roland D.; White, Rickey L.; Dinwiddie, Ralph B.

    2000-01-01

    An alloy substrate is protected by a thermal barrier coating formed from a layer of metallic bond coat and a top coat formed from generally hollow ceramic particles dispersed in a matrix bonded to the bond coat.

  12. [Preparation and antithrombogenicity of oxidated low molecular weight heparin-antithrombin complex coated-polyvinyl chloride tubing].

    Science.gov (United States)

    Luo, Peng; Liu, Weiyong; Yang, Chun; Zhou, Hua; Cao, Ruijun; Yang, Jian

    2011-02-01

    Based on non-enzymatic protein glycated reaction, the sodium periodate-oxidated low molecular weight heparin-antithrombin covalent complex (SPLMWATH) was produced. By using polyethyleneimine-glutaraldehyde bonding technique, polyvinyl chloride (PVC) tubings were coated with SPLMWATH, heparin and low molecular weight heparin (LMWH). Spectrophotometry and dynamic clotting time experiment were used to determine the synthetic ratio of SPLMWATH, graft density, coating leaching ratio and to evaluate the antithrombogenicity of different coating on the PVC tubings. The results showed that the synthetic ratio of SPLMWATH was approximately 55%, and compared with heparin coating and LMWH coating, the graft density of SPLMWATH coating on the PVC tubing was smaller, but its coating stability and antithrombogenicity were significantly better than that of heparin coating and LMWH coating on the PVC tubings.

  13. TiO{sub 2} coated multi-wall carbon nanotube as a corrosion inhibitor for improving the corrosion resistance of BTESPT coatings

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yuping; Zhu, Hongzheng; Zhuang, Chen [Institute of Materials Science and Engineering, Ocean University of China, Songling Road 238, Qingdao, 266100 (China); Chen, Shougang, E-mail: sgchen@ouc.edu.cn [Institute of Materials Science and Engineering, Ocean University of China, Songling Road 238, Qingdao, 266100 (China); Wang, Longqiang [Institute of Materials Science and Engineering, Ocean University of China, Songling Road 238, Qingdao, 266100 (China); Dong, Lihua [Institute of Ocean Materials and Engineering, Shanghai Maritime University, Shanghai, 200135 (China); Yin, Yansheng, E-mail: ysyin@shmtu.edu.cn [Institute of Ocean Materials and Engineering, Shanghai Maritime University, Shanghai, 200135 (China)

    2016-08-15

    The composite coatings of TiO{sub 2} coated multi-wall carbon nanotube (MWCNTs)/bis-[triethoxysilylpropyl]tetrasulfide (BTESPT) with different components were prepared on AA 2024 by the cathodic electrophoretic deposition technique and the experimental conditions were optimized to attain the appropriate volume ratio. The modified MWCNTs obviously improved the corrosion resistance of BTESPT and BTESPT/TiO{sub 2} coatings, especially for the long-term corrosion resistance ability because of the good dispersion of MWCNTs. The geometry of composite coatings were explored by scanning electron microscopy, fourier transform infrared spectra and the surface coverage rate (θ), the results indicate that the composite coatings produce good cross-linked structure at the interfacial layer, the coating compactness increases gradually with the addition of TiO{sub 2} and/or MWCNTs, and the composite coating effectively postpones the production of cracks with the addition of MWCNTs. - Highlights: • The composite coatings with different components were prepared on AA 2024 by the cathodic electrophoretic deposition technology. • The formation of composite coating on AA 2024 surface considerably improved the corrosion resistance ability. • The composite coating with a TiO{sub 2} to MWCNTs volume ratio of 4/1 shows the best corrosion resistance. • The kinetic evaluation of inhibitive behavior for different coatings against immersion time was explored.

  14. Optical coatings for fiber lasers

    Institute of Scientific and Technical Information of China (English)

    HONG Dong-mei; ZHU Zhen; YUE Wei

    2005-01-01

    Fiber laser is the future development direction for the high energy lasers. This paper describs two kinds of optical coatings for fiber laser, including long and short wave pass filters. The one characteristic of fiber laser coatings lies in that coatings should separate two closely wavelength light including laser pump wavelength (980 nm) and laser irradiation wavelength(1 050~1 100 nm). At the same time, the coatings should have high laser damage threshold.

  15. Coatings and Tints of Spectacle Lenses

    OpenAIRE

    H. Zeki Büyükyıldız

    2012-01-01

    Spectacle lenses are made of mineral or organic (plastic) materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1) Anti-reflection coatings, 2) Hard coatings, 3) Clean coat, 4) Mirror coatings, 5) Color tint coating (one of coloring processes), 6) Photochromic coating (one of photochromic processes), and 7) Anti-fog...

  16. Tribological characterization of selected hard coatings

    OpenAIRE

    Karlsson, Patrik

    2009-01-01

    Hard coatings are often used for protection of tool surfaces due to coating properties like low friction and high wear resistance. Even though many of the hard coatings have been tested for wear, it is important to try new wear test setups to fully understand tribological mechanisms and the potential of hard coatings. Few experiments have been performed with dual-coated systems where the sliding contact surfaces are coated with the same, or different, hard coating. The dual-coated system coul...

  17. Study of Oxidation Behaviour of Bond Coating Nanocomposites Ni-20Cr-6Al Powder Synthesized by Mechanical Alloying

    OpenAIRE

    Akbar Salarvand; Vahid Shafi pour

    2011-01-01

    In this study, nano crystalline Ni-20Cr-6Al composite powder was produced using a high energy planetary ball milling and a two-stage process. Then the oxidation behavior of coating of that superalloy at different temperatures considered. Nanostructured Ni-20Cr-6Al coating was deposited by cold spray for application as a bond coat to thermal barrier coating on industrial gas turbine components. The paper samples synthesized were characterized by scanning electron microscopy (SEM) and transmiss...

  18. Rotatable fixture for spray coating

    Science.gov (United States)

    Katvala, V.; Porter, E.; Smith, M.

    1979-01-01

    Fixture that rotates about two axes ensures uniform coating and minimizes handling of coated workpiece. Each side of tile is coated in sequence by moving turntables until surface is perpendicular to spray. Process is repeated until desired thickness has built up.

  19. Cr-Ni ALLOY ELECTRODEPOSITION AND COMPARISON WITH CONVENTIONAL PURE Cr COATING TECHNIQUE

    Directory of Open Access Journals (Sweden)

    M. Moniruzzaman

    2012-12-01

    Full Text Available Cr coating is widely used as the outer surface of precision parts due to its attractive appearance and superior corrosion resistance properties. It is obtained by electrodeposition via a conventional bath with hexavalent Cr ions. This manufacturing technique has many drawbacks, such as very low efficiency and high operating temperature and it is hazardous to health. In this work, we studied a Cr-Ni alloy deposition technique and compared the alloy coating properties to those with conventional Cr coating. Sequential two-step alloy electrodeposition was also compared. We took varying concentrations of Cr, Ni and complexing agents for the electrodeposition of Cr-Ni alloy and sequential Cr-Ni alloy coating on mild steel. Operating parameters, i.e. current density and temperature, were varied to examine their effects on the coating properties. The coatings thus obtained were characterized by visual observation, corrosion test, microhardness measurement, morphology and chemical analysis. The Cr-Ni alloy coating was found to be more corrosion resistant in 5% NaCl solution and harder than the pure Cr coating obtained by conventional electrodeposition. Toxic gas was produced in a much lower extent in the alloy coating than the conventional Cr coating technique. Again, the two-step Cr-Ni alloy coating was found better in terms of corrosion resistance as well as hardness compared to the Cr-Ni alloy coating. The process was also found to be much more environmentally friendly.

  20. Coatings for transport industry

    Directory of Open Access Journals (Sweden)

    Krzysztof LUKASZKOWICZ

    2014-09-01

    Full Text Available The investigations concerned structural analysis, as well as mechanical properties and wear resistant of MeN/DLC double-layer coating deposited by hybrid PVD/PACVD method. In sliding dry friction conditions, after the break-in time, the friction coefficient for the investigated elements is set in the range between 0.03-0.06.

  1. Metallography of Aluminide Coatings

    Science.gov (United States)

    1991-05-01

    Aero-Space Technologies Australia, Systems Division Librarian Ansett Airlines of Australia, Library Australian Airlines, Library Qantas Airways Limited...Fink, R, W. Heakel. " Analysis of Microstructural Change due to Cyclic Oxidation in Aluminilde-coated NI-Al. NI-Cr and NI-Cr-Al Alloys". High Temperature

  2. ATHENA optimized coating design

    DEFF Research Database (Denmark)

    Ferreira, Desiree Della Monica; Christensen, Finn Erland; Jakobsen, Anders Clemen

    2012-01-01

    The optimization of coating design for the ATHENA mission si described and the possibility of increasing the telescope effective area in the range between 0.1 and 10 keV is investigated. An independent computation of the on-axis effective area based on the mirror design of ATHENA is performed in ...

  3. Nanostructured coatings for super hydrophobic textiles

    Indian Academy of Sciences (India)

    M Joshi; A Bhattacharyya; N Agarwal; S Parmar

    2012-11-01

    The promising aspects of nanocomposite coatings to mimic the nano roughened self cleaning surface of lotus leaf is explored in this paper. A detailed study on nanosilica and clay based nanocomposite coatings using dip coating and layer by layer self assembly (L–b–L) is being described where lotus leaf effect has been mimicked on the cotton fabric surface using these particles as they develop nanosized surface roughness which helps to produce a super-hydrophobic surface. Nanosilica performs better in creating nano roughness on cotton fabric wherein the contact angle is >150°. The water contact angle of 2 wt% fluoro emulsion (Nuva HPU) treated cotton fabric increases from 115° to 155° when the fabric is pretreated with 0.5 wt% nanosilica emulsion. The water repellency rating of fabric treated with 0.16 wt% nanosilica along with 2 wt% Nuva HPU is comparable to that of 4 wt% Nuva HPU treated cotton fabric. On the other hand, 40 bilayers of nanosilica need to be applied on cotton fabric surface through L–b–L technique to create uniform nano roughening and gives a water repellency rating of 4. The air permeability of L–b–L nanocoated cotton fabric is not adversely affected by the super-hydrophobic nanostructured coating.

  4. Structurally Integrated, Damage Tolerant Thermal Spray Coatings: Processing Effects on Surface and System Functionalities

    Science.gov (United States)

    Vackel, Andrew

    Thermal Spray (TS) coatings have seen extensive application as protective surfaces to enhance the service life of substrates prone to damage in their operating environment (wear, corrosion, heat etc.). With the advent of high velocity TS processes, the ability to deposit highly dense (>99%) metallic and cermet coatings has further enhanced the protective ability of these coatings. In addition to surface functionality, the influence of the coating application on the mechanical performance of a coated component is of great concern when such a component will experience either static or cyclic loading during service. Using a process mapping methodology, the processing-property interplay between coating materials meant to provide damage tolerant surface or for structural restoration are explored in terms of relevant mechanical properties. Most importantly, the residual stresses inherent in TS deposited coatings are shown to play a significant role in the integrated mechanical performance of these coatings. Unique to high velocity TS processes is the ability to produce compressive stresses within the deposit from the cold working induced by the high kinetic energy particles upon impact. The extent of these formation stresses are explored with different coating materials, as well as processing influence. The ability of dense TS coatings to carry significant structural load and synergistically strengthen coated tensile specimens is demonstrated as a function of coating material, processing, and thickness. The sharing of load between the substrate and otherwise brittle coating enables higher loads before yield for the bi-material specimens, offering a methodology to improve the tensile performance of coated components for structural repair or multi-functionality (surface and structure). The concern of cyclic fatigue damage in coated components is explored, since the majority of service application are designed for loading to be well below the yield point. The role of

  5. Robust superhydrophobic tungsten oxide coatings with photochromism and UV durability properties

    Science.gov (United States)

    Jiang, Ting; Guo, Zhiguang

    2016-11-01

    Robust superhydrophobic tungsten oxide (TO) coatings with a water contact angle (WCA) of 155° were developed for photochromism via a facile and substrate-independent route. Importantly, after scatch test on both a single and two orthogonal direction, the TO coating still exhibited superhydrophobic behavior, indicating excellent mechanical robustness. It is worth mentioning that the superhydrophobic TO coatings showed the reversible convert of photochromism of WO3 induced by alternating UV and visible light irradiation. Besides that, the TO coating remained superhydrophobicity after UV irradiation for 36 h, showing excellent UV durability. In addition, the coating showed good resistance to acidic droplets. Moreover, it can also be applied on other substrates, such as copper mesh, steel, paper and fiber. The coating exhibited excellent self-cleaning behavior due to its high WCA and low rolling angle. Overall, this work is a promising approach to design and produce functional superhydrophobic coatings for various substrates.

  6. Hot spray technology of TA7 titanium alloy coated by molybdenum and its bonding strength

    Institute of Scientific and Technical Information of China (English)

    Li Xiaoquan; Du Zeyu; Yang Xuguang

    2006-01-01

    A kind of surface modification test was introduced, by which plasma spray in argon atmosphere with CNC4500 system was applied for TA7 titanium alloy to be coated with molybdenum, and technology to produce metallurgical bonding at interface of coating and base meal was tested by heating in vacuum condition for diffusion after hot spray.With the help of scan electron microscope analysis ( SEM) , the effect of argon inlet pressure and heating temperature on coating structure as well as product of diffusion layer were studied.The glued tensile test method was used to measure bonding strength of base metal to coating.The result has shown that both argon inlet pressure and heating temperature exert some effect on coating structure and the width of diffusion layer.A bonding strength of base metal to coating which is greater than molybdenum coating itself may be attained and can be controlled in more than 50 MPa level with tested hot spray technology.

  7. On the Problem of Wear Resistant Coatings Separation From Tools and Machine Elements

    Science.gov (United States)

    Petrushin, S. I.; Gubaidulina, R. H.; Gruby, S. V.; Likholat, A. V.

    2015-09-01

    The article considers separation of wear resistant coatings of tool and engineering materials which arises both during coating fabrication and use of the product. The cause of this phenomenon is assumed to be related to thermal residual stresses generating on the coating- substrate border. These stresses have been analyzed and methods are provided to calculate it after produced composite material is cooled down from the temperature of coating synthesis to the ambient temperature. A no-fracture condition has been stated in relation to coating- substrate thicknesses, temperature differences and physical and mechanical properties of combined materials. The issue of intermediate layer incorporation with pre-set parameters has been discussed. A co-effect of thermal residual and functional stresses on the strength of the boundary layer has been considered when heating, tension and compression of a product with wear resistant coating. Conclusions have been made, as well as recommendations to improve fracture strength of products with thin wear resistant coatings.

  8. Sliding wear behavior of high velocity arc sprayed Fe-Al coating

    Institute of Scientific and Technical Information of China (English)

    朱子新; 徐滨士; 马世宁; 张伟

    2003-01-01

    The friction and wear behavior of Fe-Al intermetallics based coating produced by high velocity arc spraying technique under dry sliding at room temperature were investigated using a ball-on-disc tribotester. The effect of sliding speed on friction coefficient and wear of the coating was studied. The worn surface of the coating was analyzed by scanning electron microscope (SEM) to explore sliding friction and wear mechanism. The results show that the variations of friction coefficient can be divided into three distinct steps during the trail. Both the friction coefficient and the wear of the coating increase with increased sliding speed due to accelerated crack propagation rate and lamellar structure with poor ductility of the coating. The coating surface is subjected to alternately tensile stress and compression stress during sliding wear process, and the predominant wear mechanism of the coatings appears to be brittle fracture and delamination.

  9. Wear and corrosion resistance of laser remelted and plasma sprayed Ni and Cr coatings on copper

    Institute of Scientific and Technical Information of China (English)

    梁工英; 黄俊达; 安耿

    2004-01-01

    Nickel and chromium coatings were produced on the copper sheet using plasma spraying and laser remelting. The sliding wear test was achieved on a block-on-ring tester and the corrosion test was carried out in an acidic atmosphere. The corrosive behaviors of both coatings and original copper samples were investigated by using an impedance comparison method. The experimental results show that the nickel and chromium coatings display better wear resistance and corrosion resistance relative to the original pure copper sample. The wear resistance of the coatings is 8 - 12 times as large as original samples, and the wear resistance of laser remelted samples is better than that of plasma sprayed ones. The corrosion resistance of laser remelted nickel and chromium samples is better than that of plasma sprayed samples respectively. The corrosion rate of chromium coatings is less than that of nickel coatings, and the laser remelted Cr coating exhibits the least corrosion rate.

  10. Biased HiPIMS technology for superconducting rf accelerating cavities coating

    CERN Document Server

    G. Rosaz, G.; Sonato, D.; Calatroni, S.; Ehiasarian, A.; Junginger, T.; Taborelli, M.

    2016-01-01

    In the last few years the interest of the thin film science and technology community on High Impulse Power Magnetron Sputtering (HIPIMS) coatings has steadily increased. HIPIMS literature shows that better thin film morphology, denser and smoother films can be achieved when compared with standard dc Magnetron Sputtering (dcMS) coating technology. Furthermore the capability of HIPIMS to produce a high quantity of ionized species can allow conformal coatings also for complex geometries. CERN already studied the possibility to use such a coating method for SRF accelerating cavities. Results are promising but not better from a RF point of view than dcMS coatings. Thanks to these results the next step is to go towards a biased HiPIMS approach. However the geometry of the cavities leads to complex changes in the coating setup in order to apply a bias voltage. Coating system tweaking and first superconducting properties of biased samples are presented.

  11. Corrosive wear behaviours of HVOF-sprayed NiCr coatings on stainless steel substrates

    Energy Technology Data Exchange (ETDEWEB)

    Ak, N.F.; Celik, E.; Cetinel, H.; Tekmen, C. [Dokuz Eyluel Univ., Dept. of Metallurgy and Materials Engineering, Bornova, Izmir (Turkey); Soykan, H.S. [Kocaeli Univ., Dept. of Metallurgy and Materials Engineering, Izmit-Kocaeli (Turkey)

    2004-07-01

    The High Velocity Oxy-Fuel (HVOF) thermal spraying process can be used to produce dense hard coatings onto metallic surfaces with a good bond between the coating and substrate. These coatings have been applied in many different industries to provide wear, erosion and corrosion protection. In this study, the NiCr coatings were deposited on the stainless steel substrates by HVOF technique. Microstructural characterization of the coatings was examined by using optical microscope. Corrosive wear behaviour of these coatings was evaluated through a pin-on-plate configuration, the wear tests were carried out at ambient temperature in 1% H{sub 2}SO{sub 4} solutions. It has been found that NiCr coating is more resistance against to wear in acid condition rather than air condition. (orig.)

  12. 高速钢钻头电火花沉积 Ti(C,N)/Al2 O3复合涂层的组织及切削性能%Microstructure and Cutting Performance of Ti(C,N)/Al2 O3 Composite Coating on High-speed Steel Drill Produced by Electro-spark Deposition

    Institute of Scientific and Technical Information of China (English)

    高玉新; 易剑; 方淳

    2014-01-01

    Objective To prepare electro-spark deposited Ti(C,N) / Al2 O3 coating on high-speed steel (HSS) drills, and to in-vestigate the cutting performance of the coating. Methods Ti(C,N) / Al2 O3 composite coatings on high-speed steel (HSS) drills were prepared by electrospark deposition technique using Ti(C,N) / Al2 O3 as electrode material. The phase composition, morpholo-gy and hardness distribution of the coating were investigated, and the cutting performance tests of the HSS drill coated by Ti(C,N) / Al2 O3 were also conducted. Results The microstructure of Ti(C,N) / Al2 O3 coating was homogeneous with a thickness of 32 ~ 36 μm. The phase composition of the coating was mainly C0. 3 N0. 7 Ti, Al2 O3 , AlTi3 , Fe7 W6 , Fe4 N, TiN and AlN. The ave-rage hardness of the coating was 2. 6 times higher than that of HSS. Conclusion Crack-free Ti(C,N) / Al2 O3 coating could be pre-pared on HSS drill by electrospark deposition technique. The cutting performance of HSS drill with Ti(C,N) / Al2 O3 coating was improved and the service life was prolonged.%目的:在高速钢钻头表面电火花沉积 Ti(C,N)/ Al2 O3复合涂层,以提高其切削性能。方法利用电火花沉积技术,以 Ti(C,N)/ Al2 O3作为电极材料,在高速钢钻头表面制备 Ti(C,N)/ Al2 O3涂层,考察涂层的物相组成、组织形貌及横截面硬度分布,并进行切削试验。结果涂层组织均匀,厚度约32~36μm,物相主要为 C0.3 N0.7 Ti,Al2 O3,AlTi3,Fe7 W6,Fe4 N,TiN 和 AlN,平均硬度是基体高速钢的2.6倍。结论在高速钢钻头表面制备 Ti(C,N)/ Al2 O3涂层可以提高刀具的切削性能,延长其使用寿命。

  13. Effect of thermal spray processes on microstructures and properties of Ni-20%Cr coatings

    Directory of Open Access Journals (Sweden)

    Pittaya Kuntasudjai

    2006-05-01

    Full Text Available Ni-20%Cr coatings were produced using different thermal spray techniques, which were spray and fuse, flame spray and arc spray. The Ni-20%Cr powder was sprayed onto a mild steel substrate using the spray and fuse and the flame spray systems, while the Ni-20%Cr wire was sprayed using the arc spray system. SEM microstructures of the coatings suggested the spraying conditions used were able to produce dense microstructures. However, the microstructure of the arc sprayed coatings showed fine lamellar characteristics compared to the coatings prepared by the spray and fuse and the flame spray techniques. Chemical elements and oxide were quantified by EDS-SEM technique. Differences in microstructure and coating characteristics such as content of porosity and oxide due to different processing techniques significantly affected the coating properties such as adhesion strength, hardness and wear rate.

  14. Infrared optical coatings in SITP

    Institute of Scientific and Technical Information of China (English)

    LIU Ding-quan; ZHANG Feng-shan

    2005-01-01

    Infrared optical coatings in SITP (Shanghai Institute of Technical Physics) mainly cover the spectrum range from 0.7 μm to 15 μm, and visible and near-UV range are also been included. The coatings are mainly used for metal-reflectance mirrors, Anti-reflection(AR) lens and windows, filters, and dichroic beam splitters. Coatings passed some dependability tests. These optical coated devices usually consist in a remote observing instrument. Most coating materials are commercial products. And one kind of special material PbTe is made by ourselves. Some main results of our research department are reported.

  15. Coatings for improved corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1992-05-01

    Several coating approaches are being developed to resist attack in coal-fired environments and thereby minimize corrosion of underlying substrate alloys and extend the time for onset of breakaway corrosion. In general, coating systems can be classified as either diffusion or overlay type, which are distinguished principally by the method of deposition and the structure of the resultant coating-substrate bond. The coating techniques examined are pack cementation, electrospark deposition, physical and chemical vapor deposition, plasma spray, and ion implantation. In addition, ceramic coatings are used in some applications.

  16. Electroless deposition of nickel-boron coatings using low frequency ultrasonic agitation: Effect of ultrasonic frequency on the coatings.

    Science.gov (United States)

    Bonin, L; Bains, N; Vitry, V; Cobley, A J

    2017-01-30

    The effect of ultrasound on the properties of Nickel-Boron (NiB) coatings was investigated. NiB coatings were fabricated by electroless deposition using either ultrasonic or mechanical agitation. The deposition of Ni occurred in an aqueous bath containing a reducible metal salt (nickel chloride), reducing agent (sodium borohydride), complexing agent (ethylenediamine) and stabilizer (lead tungstate). Due to the instability of the borohydride in acidic, neutral and slightly alkaline media, pH was controlled at pH 12±1 in order to avoid destabilizing the bath. Deposition was performed in three different configurations: one with a classical mechanical agitation at 300rpm and the other two employing ultrasound at a frequency of either 20 or 35kHz. The microstructures of the electroless coatings were characterized by a combination of optical Microscopy and Scanning Electron Microscope (SEM). The chemistry of the coatings was determined by ICP-AES (Inductively Coupled Plasma - Atomic Emission Spectrometry) after dissolution in aqua regia. The mechanical properties of the coatings were established by a combination of roughness measurements, Vickers microhardness and pin-on-disk tribology tests. Lastly, the corrosion properties were analysed by potentiodynamic polarization. The results showed that low frequency ultrasonic agitation could be used to produce coatings from an alkaline NiB bath and that the thickness of coatings obtained could be increased by over 50% compared to those produced using mechanical agitation. Although ultrasonic agitation produced a smoother coating and some alteration of the deposit morphology was observed, the mechanical and corrosion properties were very similar to those found when using mechanical agitation.

  17. BIODEGRADABLE COATING FROM AGATHIS ALBA

    Directory of Open Access Journals (Sweden)

    NORYAWATI MULYONO

    2012-11-01

    Full Text Available The adhesive property of copal makes it as a potential coating onto aluminum foil to replace polyethylene. This research aimed to develop copal-based coating. The coating was prepared by extracting the copal in ethyl acetate and dipping the aluminium foil in ethyl acetate soluble extract of copal. The characterization of coating included its thickness, weight, thermal and chemical resistance, and biodegradation. The results showed that the coating thickness and weight increased as the copal concentration and dipping frequency increased. Thermal resistance test showed that the coating melted after being heated at 110°C for 30 min. Copal-based coating wasresistant to acidic solution (pH 4.0, water, and coconut oil, but was deteriorated in detergent 1% (w/v and basic solution (pH 10.0. Biodegradability test using Pseudomonas aeruginosa showed weight reduction of 76.82% in 30 days.

  18. Spin coating of passive electroactive ceramic devices

    CERN Document Server

    Carson, E

    2001-01-01

    ferrite inductor paste materials as powders before and after thermal processing in the range 150, 500, 850 and 1150 deg C indicates a high carbon content in the surface region. By comparison, spin coated layers of each of these systems on alumina substrates before and after heating in the same temperature range as that used for the residual powders, showed a marked decrease in the carbon content in the surface region. In addition, deposition of the dielectric onto a ferrite surface which itself had been spin coated on alumina indicated no merging of the different layers. Thermal processing of this bi-layer system up to 850 deg C provides evidence that there may be some channelling of the bismuth photoelectrons through suitably sized pores in the dielectric layer. The commercial doctor blading method has also been used to produce dielectric layers and these are shown to be somewhat different to those produced by spin coating. In particular, the doctor bladed material contains more carbonaceous material in the ...

  19. Single and Double-Layer Antireflection Coatings on Silicon

    Science.gov (United States)

    Kavakli, Ýpek Gýrgýn; Kantarli, Kayhan

    2002-09-01

    In this study, the effect of single and double-layer thin film coatings on the reflectance spectrum of silicon surfaces has been investigated. Thin film coatings have been prepared by vacuum evaporation of the materials with suitable refractive index. Reflectance measurements in the visible and near infrared have shown that the coated samples acquire antireflection properties. Thickness and wavelength dependence of the antireflection properties of SiO, CeO2 and ZnS single-layer coatings with optical thickness of one quarter wavelength has been studied. In double-layer coatings, a thin film of SiO, CeO2 and ZnS with optical thickness of quarter wavelength were used as inner layer while a thin film of MgF2 with equal optical thickness was used as outer layer. It was shown that double-layer coatings can produce a significantly broader low reflectance region than does the single-layer coating. The results have been discussed by considering the zero reflectance conditions for the refractive index and the optical thickness of layers.

  20. TRISO coated fuel particles with enhanced SiC properties

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Honorato, E.; Tan, J.; Meadows, P.J. [Materials Science Centre, School of Materials, University of Manchester, Grosvenor St., Manchester M1 7HS (United Kingdom); Marsh, G. [Nexia Solutions Ltd., Spingfields, PR4 0XJ (United Kingdom); Xiao, P., E-mail: ping.xiao@manchester.ac.u [Materials Science Centre, School of Materials, University of Manchester, Grosvenor St., Manchester M1 7HS (United Kingdom)

    2009-07-15

    The silicon carbide (SiC) layer used for the formation of TRISO coated fuel particles is normally produced at 1500-1650 deg. C via fluidized bed chemical vapor deposition from methyltrichlorosilane in a hydrogen environment. In this work, we show the deposition of SiC coatings with uniform grain size throughout the coating thickness, as opposed to standard coatings which have larger grain sizes in the outer sections of the coating. Furthermore, the use of argon as the fluidizing gas and propylene as a carbon precursor, in addition to hydrogen and methyltrichlorosilane, allowed the deposition of stoichiometric SiC coatings with refined microstructure at 1400 and 1300 deg. C. The deposition of SiC at lower deposition temperatures was also advantageous since the reduced heat treatment was not detrimental to the properties of the inner pyrolytic carbon which generally occurs when SiC is deposited at 1500 deg. C. The use of a chemical vapor deposition coater with four spouts allowed the deposition of uniform and spherical coatings.

  1. Deposition of Nano-Scaled Coatings Using Inductively Coupled Plasma

    Institute of Scientific and Technical Information of China (English)

    D H Jung; B Park; J J Lee

    2004-01-01

    Nano-scaled Ti-B-N coatings could be produced by inductively coupled plasma (ICP) assisted magnetron spurtering. The properties and microstructure of the coating can be changed drastically by applying ICP to conventional magnetron sputtering. In this work, an internal type rf ICP process is used. The core of this technology is the efficient production and control of self-depositing ions and reactive gas ions by an induced electric field. Ti-B-N coatings were prepared by using a TiB2 target and a gas mixture of N2 and Ar at 200 ℃ and a pressure of 60 mTorr. In addition to ICP, the effect of the substrate bias voltage on the structure and properties of the coating was investigated. By applying ICP and a bias voltage to the substrate the hardness of the Ti-B-N coating is increased by more than 75 GPa, as a result of enhanced ionization in the plasma. The Ti-B-N coating, which has the highest hardness, shows the best surface uniformity and a very dense structure with a grain size of 3 nm. This sample also shows a high crystallinity compared to the coating prepared using other deposition parameters.

  2. Mechanical and thermal properties of water glass coated sisal fibre-reinforced polypropylene composite

    CSIR Research Space (South Africa)

    Phiri, G

    2012-10-01

    Full Text Available ?C). Figure 1 shows the processing steps followed to produce composite samples. Up to 15% fibre loading could be achieved and the sisal fibres were coated with water glass to improve fire resistance. In order to improve the adhesion between sisal... preparation process: (A) WG coated fibre, (B) High speed granulator, (C) Composite granules, (D) Single screw extruder, (E) Injection moulder and (F) Composite samples (dumbbells) Mechanical and thermal properties of water glass coated sisal fi bre...

  3. Development of Oxidation Resistant Coatings on GRCop-84 Substrates by Cold Spray Process

    Science.gov (United States)

    Karthikeyan, J.

    2007-01-01

    GRCop-84, a Cu-CR-Nb alloy, has been developed for rocket engine liner applications. For maximum life additional oxidation protection is required to prevent blanching. NiCrAlY was identified as a suitable coating, and efforts were initiated to develop suitable coating techniques. Cold spray is one technique under consideration. Efforts at ASB Industries to produce dense, adherent coatings are detailed. The work culminated in the production of samples for testing at NASA Glenn Research Center.

  4. SHS Flame Spraying TiC-TiB2 Multiphase Coatings

    Institute of Scientific and Technical Information of China (English)

    WANG Jian-jiang; DU Xin-kang; LU Da-qin; YE Ming-hui; ZHANG Long

    2004-01-01

    Utilizing SHS Reactive Flame Spraying (RFS) technology, TiC-TiB2-Al2O3 multiphase ceramics coatings were produced on steel substrate. Phase constituents and microstructure of the ceramic coatings were analyzed. The procedure of chemical combustion and structure transformation, reactive mechanism, and solidifying behavior during spaying were emphasized. Reactants which influenced on SHS spraying was discussed. SHS reactive spraying processes were studied.Mechanical properties of the coatings were tested.

  5. SHS Flame Spraying TiC-TiB2 Multiphase Coatings

    Institute of Scientific and Technical Information of China (English)

    WANGJian-jiang; DUXin-kang; LUDa-qin; YEMing-hui; ZHANGLong

    2004-01-01

    Utilizing SHS Reactive Flame Spraying (RFS) technology, TiC-TiB2-Al2O3 multiphase ceramics coatings were produced on steel substrate. Phase constituents and microstructure of the ceramic coatings were analyzed. The procedure of chemical combustion and structure transformation, reactive mechanism, and solidifying behavior during spaying were emphasized. Reactants which influenced on SHS spr-aying was discussed. SHS reactive spraying processes were studied, Mechanical properties of the coatings were tested.

  6. Dual Bath Electrodeposition of Alternate Multilayer Coatings of Zinc and Nickel Deposits

    Institute of Scientific and Technical Information of China (English)

    XINWen-li; FEIJing-yin; LIANGGuo-zheng

    2004-01-01

    The synthesis of zinc and nickel alternate multilayer coatings produced by successive deposition from dual baths containing a revised zinc sulphate electrolyte and a new developed nickel bath has been investigated. Smooth and uniform zinc-nickel compositionally modulated multilayered (CMM) coatings with different multilayer configurations were obtained. The surface and cross-sectional morphologies of samples were examined using scanning electron microscopy (SEM). Cross-sectional morphology showed the layered structure of the coatings clearly.

  7. Electroless Ni-P-ferrite composite coatings for microwave applications

    Indian Academy of Sciences (India)

    Ramesh Chandra Agarwala

    2005-11-01

    Electroless, EL coating technique is one of the elegant ways of coating by controlling the temperature and pH of the coating bath in which there is no usage of electric current. It is estimated that the market for this chemistry will increase at a rate of about 15% per year. Use of microwave energy for synthesis of material with novel microstructures is an exciting new field in material science with enormous application. In this investigation, nanograined BaZn2-CoFe16O27 ( = 0.0, 0.4, 0.8, 1.2, 1.6 and 2.0) powders have been synthesized by citrate precursor method followed by heat treatment at various specified temperatures like 650, 750 and 850°C for 3 h in the furnace. In addition heat treatments are also carried out in the microwave oven of the power rating of 760 W. The powders thus produced have been characterized by SEM, EPMA, VSM, XRD and thermal analysis techniques. As a forward step towards EL nano-composite coatings, Ni-P- ( = BaZn2- CoFe16O27) coatings with thickness less than ∼ 0.1 mm thick has been produced. Such coating exhibits absorption of microwave in the range of 12-18 GHz up to about 20 db depending upon the volume fraction of the ferrite particles embedded in the Ni-P matrix.

  8. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    Energy Technology Data Exchange (ETDEWEB)

    Amir, N., E-mail: norlailiamir@petronas.com.my; Othman, W. M. S. W., E-mail: wamosa@gmail.com; Ahmad, F., E-mail: faizahmad@petronas.com.my [Mechanical Engineering Department, Universiti Teknologi PETRONAS Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia)

    2015-07-22

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  9. Biomimetic calcium phosphate coatings on recombinant spider silk fibres

    Energy Technology Data Exchange (ETDEWEB)

    Yang Liang; Habibovic, Pamela; Van Blitterswijk, Clemens A [Department of Tissue Regeneration, University of Twente, PO Box 217, 7500 AE Enschede (Netherlands); Hedhammar, My; Johansson, Jan [Department of Anatomy, Physiology and Biochemistry, Swedish University of Agricultural Sciences, the Biomedical Centre, Box 575, 751 23 Uppsala (Sweden); Blom, Tobias; Leifer, Klaus [Department of Engineering Sciences, Uppsala University, Box 534, S-751 21 Uppsala (Sweden)

    2010-08-01

    Calcium phosphate ceramic coatings, applied on surfaces of metallic and polymeric biomaterials, can improve their performance in bone repair and regeneration. Spider silk is biocompatible, strong and elastic, and hence an attractive biomaterial for applications in connective tissue repair. Recently, artificial spider silk, with mechanical and structural characteristics similar to those of native spider silk, has been produced from recombinant minispidroins. In the present study, supersaturated simulated body fluid was used to deposit calcium phosphate coatings on recombinant spider silk fibres. The mineralization process was followed in time using scanning electron microscopy equipped with an energy dispersive x-ray (EDX) detector and Raman spectroscope. Focused ion beam technology was used to produce a cross section of a coated fibre, which was further analysed by EDX. Preliminary in vitro experiments using a culture of bone marrow-derived human mesenchymal stem cells (hMSCs) on coated fibres were also performed. This study showed that recombinant spider silk fibres were successfully coated with a homogeneous and thick crystalline calcium phosphate layer. In the course of the mineralization process from modified simulated body fluid, sodium chloride crystals were first deposited on the silk surface, followed by the deposition of a calcium phosphate layer. The coated silk fibres supported the attachment and growth of hMSCs.

  10. Flow accelerated organic coating degradation

    Science.gov (United States)

    Zhou, Qixin

    Applying organic coatings is a common and the most cost effective way to protect metallic objects and structures from corrosion. Water entry into coating-metal interface is usually the main cause for the deterioration of organic coatings, which leads to coating delamination and underfilm corrosion. Recently, flowing fluids over sample surface have received attention due to their capability to accelerate material degradation. A plethora of works has focused on the flow induced metal corrosion, while few studies have investigated the flow accelerated organic coating degradation. Flowing fluids above coating surface affect corrosion by enhancing the water transport and abrading the surface due to fluid shear. Hence, it is of great importance to understand the influence of flowing fluids on the degradation of corrosion protective organic coatings. In this study, a pigmented marine coating and several clear coatings were exposed to the laminar flow and stationary immersion. The laminar flow was pressure driven and confined in a flow channel. A 3.5 wt% sodium chloride solution and pure water was employed as the working fluid with a variety of flow rates. The corrosion protective properties of organic coatings were monitored inline by Electrochemical Impedance Spectroscopy (EIS) measurement. Equivalent circuit models were employed to interpret the EIS spectra. The time evolution of coating resistance and capacitance obtained from the model was studied to demonstrate the coating degradation. Thickness, gloss, and other topography characterizations were conducted to facilitate the assessment of the corrosion. The working fluids were characterized by Fourier Transform Infrared Spectrometer (FTIR) and conductivity measurement. The influence of flow rate, fluid shear, fluid composition, and other effects in the coating degradation were investigated. We conclude that flowing fluid on the coating surface accelerates the transport of water, oxygen, and ions into the coating, as

  11. Plasma process control for improved PEO coatings on magnesium alloys

    Science.gov (United States)

    Hussein, Riyad Omran

    Plasma Electrolytic Oxidation (PEO) is a high voltage plasma-assisted oxidation process uses an environmentally-friendly aqueous electrolyte to oxidize the metal surfaces to form ceramic oxide coatings which impart a high corrosion and wear resistance. One of the main advantages of PEO process is that it can be applied to treat samples with complex shapes, and surfaces with different composition and microstructure. The PEO process of Mg alloys is strongly influenced by such parameters as electrolyte composition and concentration, current or voltage applied and substrate alloy. Generally, these parameters have a direct influence on the discharging behavior. The discharges play an essential role in the formation and resulting composition of the 3-layer oxide structure. A detailed knowledge of the coating mechanisms is extremely important in order to produce a desired coating quality to reach the best performance of the PEO coatings in terms of corrosion resistance and tribological properties (wear rate, COF). During PEO processing of magnesium, some of the metal cations are transferred outwards from the substrate and react with anions to form ceramic coatings. Also, due to the high electric field in the discharge channels, oxygen anions transfer towards the magnesium substrate and react with Mg2+ cations to form a ceramic coating. Although, in general, PEO coating of Mg alloys produces the three-layered structure, the relative proportions of the three-layers are strongly influenced by the PEO processing parameters. In PEO process, the ceramic coating grows inwards to the alloy substrate and outwards to the coating surface simultaneously. For the coating growth, there are three simultaneous processes taking place, namely the electrochemical, the plasma chemical reactions and thermal diffusion. Optical emission spectroscopy (OES) was employed for the discharge characterization by following the substrate and electrolyte element present in the plasma discharge during the

  12. Novel, UV-curable coatings containing a tethered biocide: Synthesis, characterization, and antimicrobial activity.

    Science.gov (United States)

    Chen, Zhigang; Chisholm, Bret J; Stafslien, Shane; He, Jie; Patel, Sandeep

    2010-11-01

    Cationic, UV -curable coatings containing the tethered biocide, triclosan, were produced and their antimicrobial activity toward Staphylococcus epidermidis and Escherichia coli determined. Two polysiloxanes functionalized with both cycloaliphatic epoxy and triclosan were synthesized using hydrosilylation. The functionalized polysiloxanes, with varied concentration of pendant triclosan, were used to produce UV-curable coatings with reasonably good coating properties. Fourier transform (FT)-Raman spectroscopy showed that the tethered triclosan moieties self-concentrate on the coating surface. Using biological assays, it was determined that the coatings possessed nearly 100% antimicrobial activity toward the Gram-positive bacterium, S. epidermidis, without leaching toxic components. For the Gram-negative bacterium, E. coli, 60-80% reduction in biofilm retention was observed for all the coatings. Interestingly, the coatings were lesser effective in reducing E. coli cell viability suggesting that the tethered triclosan were able to substantially reduce the production of the biofilm extracellular matrix with minimal adverse affect on the bacterial cells attached to the coating surfaces. The high specificity of the coatings toward S. epidermidis indicates that a novel mode of contact-active antimicrobial activity was achieved through the disruption of processes unique to the Gram-positive cell wall. These novel UV-curable coatings have potential applications in inhibiting implantable biomedical device associated infections.

  13. Laser cladding of Inconel 625-based composite coatings reinforced by porous chromium carbide particles

    Science.gov (United States)

    Janicki, Damian

    2017-09-01

    Inconel 625/Cr3C2 composite coatings were produced via a laser cladding process using Cr3C2 reinforcing particles presenting an open porosity of about 60%. A laser cladding system used consisted of a direct diode laser with a rectangular beam spot and the top-hat beam profile, and an off-axis powder injection nozzle. The microstructural characteristics of the coatings was investigated with the use of scanning electron microscopy and X-ray diffraction. A complete infiltration of the porous structure of Cr3C2 reinforcing particles and low degree of their dissolution have been achieved in a very narrow range of processing parameters. Crack-free composite coatings having a uniform distribution of the Cr3C2 particles and their fraction up to 36 vol% were produced. Comparative erosion tests between the Inconel 625/Cr3C2 composite coatings and the metallic Inconel 625 coatings were performed following the ASTM G 76 standard test method. It was found that the composite coatings have a significantly higher erosion resistance to that of metallic coatings for both 30° and 90° impingement angles. Additionally, the erosion performances of composite coatings were similar for both the normal and oblique impact conditions. The erosive wear behaviour of composite coatings is discussed and related to the unique microstructure of these coatings.

  14. Design of optical coatings

    Science.gov (United States)

    Gunkel, Claus W.

    1990-08-01

    A highly sophisticated antireflection coating and a cut-on-filter - designed by the Leitz program "RDP" - will be pointed out. The program runs on a VAX 8530 and allows to calculate reflectance, transmittance and phase of randomly polarized light which interacts with marginal surfaces. The number of layers is not limited. Some or even all layers are allowed to be anistropic. Up to four layers may be inhomogeneous both in refractive indices and absorption constants. At a time two thicknesses, two refractive indices and absorption constants as well as the angles of incidence may be varied independently in each run. The calculated values will be compared with the results of measurements. The antireflection coating is evaporated in a Balzers high vacuum evaporation plant, controlled by the process unit BPU 420, whereas the cut-on filter is evaporated in a Leybold box coater with Leycom III and two electron-beam guns.

  15. Superelastic Orthopedic Implant Coatings

    Science.gov (United States)

    Fournier, Eric; Devaney, Robert; Palmer, Matthew; Kramer, Joshua; El Khaja, Ragheb; Fonte, Matthew

    2014-07-01

    The demand for hip and knee replacement surgery is substantial and growing. Unfortunately, most joint replacement surgeries will fail within 10-25 years, thereby requiring an arduous, painful, and expensive revision surgery. To address this issue, a novel orthopedic implant coating material ("eXalt") has been developed. eXalt is comprised of super elastic nitinol wire that is knit into a three-dimensional spacer fabric structure. eXalt expands in vivo to conform to the implantation site and is porous to allow for bone ingrowth. The safety and efficacy of eXalt were evaluated through structural analysis, mechanical testing, and a rabbit implantation model. The results demonstrate that eXalt meets or exceeds the performance of current coating technologies with reduced micromotion, improved osseointegration, and stronger implant fixation in vivo.

  16. Permeability of edible coatings.

    Science.gov (United States)

    Mishra, B; Khatkar, B S; Garg, M K; Wilson, L A

    2010-01-01

    The permeabilities of water vapour, O2 and CO2 were determined for 18 coating formulations. Water vapour transmission rate ranged from 98.8 g/m(2).day (6% beeswax) to 758.0 g/m(2).day (1.5% carboxymethyl cellulose with glycerol). O2 permeability at 14 ± 1°C and 55 ± 5% RH ranged from 1.50 to 7.95 cm(3)cm cm(-2)s(-1)Pa(-1), with CO2 permeability 2 to 6 times as high. Permeability to noncondensable gases (O2 and CO2) was higher for hydrophobic (peanut oil followed by beeswax) coatings as compared to hydrophilic (whey protein concentrate and carboxymethyl cellulose).

  17. Permeability of edible coatings

    OpenAIRE

    B Mishra; Khatkar, B. S.; Garg, M. K.; Wilson, L.A.

    2010-01-01

    The permeabilities of water vapour, O2 and CO2 were determined for 18 coating formulations. Water vapour transmission rate ranged from 98.8 g/m2.day (6% beeswax) to 758.0 g/m2.day (1.5% carboxymethyl cellulose with glycerol). O2 permeability at 14 ± 1°C and 55 ± 5% RH ranged from 1.50 to 7.95 cm3cm cm−2s−1Pa−1, with CO2 permeability 2 to 6 times as high. Permeability to noncondensable gases (O2 and CO2) was higher for hydrophobic (peanut oil followed by beeswax) coatings as compared to hydrop...

  18. Photochromic mesoporous hybrid coatings

    Science.gov (United States)

    Raboin, L.; Matheron, M.; Gacoin, T.; Boilot, J.-P.

    2008-09-01

    Spirooxazine (SO) photochromic molecules were trapped in sol-gel matrices. In order to increase the colourability and improve mechanical properties of sol-gel photochromic films, we present an original strategy in which SO photochromic molecules were dispersed in mesoporous organized films using the impregnation technique. Well-ordered organosilicate mesoporous coatings with the 3D-hexagonal symmetry were prepared by the sol-gel technique. These robust mesoporous films, which contain high amounts of hydrophobic methyl groups at the pore surface, offer optimized environments for photochromic dyes dispersed by impregnation technique. After impregnation by a spirooxazine solution, the photochromic response is only slightly slower when compared with mesostructured or soft sol-gel matrices, showing that mesoporous organized hybrid matrix are good host for photochromic dyes. Moreover, the molecular loading in films is easily adjustable in a large range using multi-impregnation procedure and increasing the film thickness leading to coatings for optical switching devices.

  19. Failure analysis of blistered organic coatings on gray iron castings

    Science.gov (United States)

    Tianen, Matthew N.

    This study investigates the blistering failure of a two part coating consisting of talc-filled polyester resin and polyurethane primer on large gray iron castings. Surface metallography was performed and failed coating was characterized by scanning electron microscopy. Corrosion products were found inside of coating blisters. The proposed blistering mechanism is osmosis as a result of soluble species produced by the corrosion. It was believed that excessively thin primer layers resulted in a poor barrier to permeation of water, leading to blisters, and that a basecoat containing a corrosion inhibitor like zinc phosphate would reduce blistering. These hypotheses were tested with designed experiments using environmental testing in humidity and submersion environments. Thicker primer layers resulted in significant reductions in blistering and prolonged the time required before blister formation. A basecoat containing zinc phosphate was not found to be effective at reducing blistering in this coating system.

  20. NB Coating Developments with HIPIMS for SRF Applications

    CERN Document Server

    Terenziani, G; Junginger, T; Santillana, I A; Ehiasarian, A P

    2013-01-01

    In the last few years the interest of the thin film science and technology community on High Impulse Power Magnetron Sputtering (HIPIMS) coatings has steadily increased. HIPIMS literature shows that better thin film morphology, denser and smoother films can be achieved when compared with standard dc Magnetron Sputtering (dcMS) coating technology [1]. Furthermore the capability of HIPIMS to produce a high quantity of ionized species [2,3] can allow conformal coatings also for complex geometries. A study is under way at CERN to apply this technology for the Nb coating of SRF 1.3-1.5 GHz Cu cavities, and in parallel at SHU the plasma physics and its correlation with film morphology are being investigated [2]. Recent results achieved with this technique are presented in the paper.

  1. Heat Resistance of TiN Coated HSS Tools

    Institute of Scientific and Technical Information of China (English)

    周兰英; 周焕雷; 贾庆莲

    2003-01-01

    The cutting friction, cutting deformation, producing heat, conducting heat, temperature field of TiN coated HSS tools in the cutting process are discussed profoundly. In order to make clear the heat property of TiN coated tools, from the micromechanism angle, the relationship of the heat property and the crystal structure of TiN compound is analyzed, and the regularity of TiN compound crystal structure changing with temperature rising is sought. The difference of the wear resistance and heat resistance of TiN coated tools deposited by c1 and c2 depositing techniques is proved by tests. The conclusions will offer the theoretical basis for correct design of geometrical parameters of TiN coated tools, rational selection of cutting regimes and optimization of the depositing technique.

  2. Graphene–polymer coating for the realization of strain sensors

    Directory of Open Access Journals (Sweden)

    Carmela Bonavolontà

    2017-01-01

    Full Text Available In this work we present a novel route to produce a graphene-based film on a polymer substrate. A transparent graphite colloidal suspension was applied to a slat of poly(methyl methacrylate (PMMA. The good adhesion to the PMMA surface, combined with the shear stress, allows a uniform and continuous spreading of the graphite nanocrystals, resulting in a very uniform graphene multilayer coating on the substrate surface. The fabrication process is simple and yields thin coatings characterized by high optical transparency and large electrical piezoresitivity. Such properties envisage potential applications of this polymer-supported coating for use in strain sensing. The electrical and mechanical properties of these PMMA/graphene coatings were characterized by bending tests. The electrical transport was investigated as a function of the applied stress. The structural and strain properties of the polymer composite material were studied under stress by infrared thermography and micro-Raman spectroscopy.

  3. Plasma-sprayed ceramic coatings for protection against molten metal.

    Energy Technology Data Exchange (ETDEWEB)

    Hollis, K. J. (Kendall J.); Peters, M. I. (Maria I.); Bartram, B. D. (Brian D.)

    2002-01-01

    Molten metal environments pose a special demand on materials due to the high temperature corrosion effects and thermal expansion mismatch induced stress effects. A solution that has been successfully employed is the use of a base material for the mechanical strength and a coating material for the chemical compatibility with the molten metal. The work described here used such an approach coating tungsten rods with aluminum oxide, yttria-stabilized zirconia, yttrium oxide, and erbium oxide deposited by atmospheric plasma spraying. The ceramic materials were deposited under varying conditions to produce different structures. Measurement of particle characteristics was performed to correlate to material properties. The coatings were tested in a thermal cycling environment to simulate the metal melting cycle expected in service. Results of the testing indicate the effect of material composition and spray conditions on the thermal cycle crack resistance of the coatings.

  4. Improving electro-optic window reliability with DIACER coatings

    Science.gov (United States)

    Carasso, M. L.; Adair, J. H.; Demkowicz, P. A.; Gilbert, D. G.; Singh, Rajiv K.

    1997-06-01

    Most commercial diamond synthesis processes involve some form of chemical vapor deposition (CVD) which results in heterogeneous nucleation on the surface of window or dome materials. Generally, these processes have relatively long deposition times driven by the slow CVD kinetics. An alternate method called DIACERTM uses an aqueous seed crystal dispersion applied to the window substrates prior to CVD. These seed crystals reduce nucleation times and speed CVD deposition rates. Thicker coatings can be produced by repeating the seeding/CVD cycle until the required thickness is achieved. This paper reviews DIACERTM coating results on silicon substrates. Scanning electron microscopy and atomic force microscopy images of images of the coatings are presented. IR transmission results are presented both before and after sand and rain erosion exposures. The results of this testing will show DICERTM coatings to durable for the protection of silicon substrates after exposure to severe sand environments.

  5. Antibacterial property of fabrics coated by magnesium-based brucites

    Science.gov (United States)

    Wang, Ying; Sha, Lin; Zhao, Jiao; Li, Qian; Zhu, Yimin; Wang, Ninghui

    2017-04-01

    A kind of environmental-friendly magnesium-based antibacterial agent was reported for the first time, which was composited by brucites with different particle sizes. The antibacterial fabrics were produced by coating the magnesium-based antibacterial agents on the 260T polyester pongee fabrics with waterborne polyurethane. The coating process was simple, low-cost, and harmless to human health and environment. Characteristics of the antibacterial agents and fabrics were studied by particulate size distribution analyzer (PSDA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). The results demonstrated that the coating layer was covered tightly on the fabrics and compositing of different particles by a certain proportion made full filling of the coating layer. Meanwhile, compositing did not change the structure of brucites. The antibacterial fabrics presented strong antibacterial properties against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus), with the reduction percentage of 96.6% and 100%, respectively, and the antibacterial fabrics attained excellent washing durability.

  6. Controlling film topography to form highly hydrophobic waterborne coatings.

    Science.gov (United States)

    López, Ana B; de la Cal, José C; Asua, José M

    2016-08-17

    Coatings have a tremendous impact on economy as they reduce corrosion that has an estimated cost of 3% of the world's GDP. Hydrophobic coatings are particularly efficient for this purpose and the challenge is to produce cost effective and environmentally friendly, highly hydrophobic, cohesive and non-porous coatings applicable to large and irregular surfaces. This work shows that this goal can be achieved by forming wrinkles on the surface of waterborne coatings through fine-tuning of the film forming conditions. The proof of concept was demonstrated by using waterborne dispersions of copolymers of 1H,1H,2H,2H-perfluorodecyl acrylate and 2-ethylhexyl acrylate, and using the temperature and hardness of the copolymer as control variables during film formation. This allowed the formation of transparent films with a wrinkled surface that had a contact angle of 133°, which represents an increase of 20° with respect to the film cast under standard conditions.

  7. Development of NEG Coating for RHIC Experimental Beamtubes

    CERN Document Server

    Weiss, Daniel; Hseuh Hsiao Chaun; Todd, Robert J

    2005-01-01

    As RHIC beam intensity increases beyond original scope, pressure rises in some regions have been observed. The luminosity limiting pressure rises are associated with electron multi-pacting, electron stimulated desorption and beam induced desorption. Non-Evaporable Getter (NEG) coated beampipes have been proven effective to suppress pressure rise in synchrotron radiation facilities. Standard beampipes have been NEG coated by a vendor and added to many RHIC UHV regions. BNL is developing a cylindrical magnetron sputtering system to NEG coat special beryllium beampipes installed in RHIC experimental regions. It features a hollow, liquid cooled cathode producing power density of 500W/m and deposition rate of 5000 Angstrom/hr on 7.5cm OD beampipe. The cathode, a titanium tube partially covered with zirconium and vanadium ribbons, is oriented for horizontal coating of 4m long chambers. Ribbons and magnets are arranged to provide uniform sputtering distribution and deposited NEG composition. Vacuum performance of NE...

  8. Collimated Magnetron Sputter Deposition for Mirror Coatings

    DEFF Research Database (Denmark)

    Vickery, A.; Cooper-Jensen, Carsten P.; Christensen, Finn Erland

    2008-01-01

    At the Danish National Space Center (DNSC), a planar magnetron sputtering chamber has been established as a research and production coating facility for curved X-ray mirrors for hard X-ray optics for astronomical X-ray telescopes. In the following, we present experimental evidence that a collimat......At the Danish National Space Center (DNSC), a planar magnetron sputtering chamber has been established as a research and production coating facility for curved X-ray mirrors for hard X-ray optics for astronomical X-ray telescopes. In the following, we present experimental evidence...... that a collimation of the sputtered particles is an efficient way to suppress the interfacial roughness of the produced multilayer. We present two different types of collimation optimized for the production of low roughness curved mirrors and flat mirrors, respectively....

  9. Mechanical Particle Coating Using Polymethacrylate Nanoparticle Agglomerates for the Preparation of Controlled Release Fine Particles: the Relationship between Coating Performance and the Characteristics of Various Polymethacrylates.

    Science.gov (United States)

    Kondo, Keita; Kato, Shinsuke; Niwa, Toshiyuki

    2017-09-09

    We aimed to understand the factors controlling mechanical particle coating using polymethacrylate. The relationship between coating performance and the characteristics of polymethacrylate powders was investigated. First, theophylline crystals were treated using a mechanical powder processor to obtain theophylline spheres (spray freeze drying to produce colloidal agglomerates. Finally, mechanical particle coating was performed by mixing theophylline spheres and polymethacrylate agglomerates using the processor. The agglomerates were broken under mechanical stress to coat the spheres effectively. The coating performance of polymethacrylate agglomerates tended to increase as their pulverization progressed. Differences in the grindability of the agglomerates were attributed to differences in particle structure, resulting from consolidation between colloidal particles. High-grindability agglomerates exhibited higher pulverization as their glass transition temperature (Tg) increased and the further pulverization promoted coating. We therefore conclude that the minimization of polymethacrylate powder by pulverization is an important factor in mechanical particle coating using polymethacrylate with low deformability. Meanwhile, when product temperature during coating approaches Tg of polymer, polymethacrylate was soften to show high coating performance by plastic deformation. The effective coating by this mechanism may be accomplished by adjusting the temperature in the processor to the Tg. Copyright © 2017 Elsevier B.V. All rights reserved.

  10. Self-Cleaning Coatings

    Science.gov (United States)

    2014-06-01

    vacuum suction flask was used to volatilize the extra thinner from the mixtures. 2.1.2.2 Procedures Removal of filler from PSX-700 The original PSX...employed in this research to activate and ensure proper dispersions of these functional particles into the coating system. It is anticipated that...clear part (the resin and solvent) of the tubes was poured into a vacuum flask, while the precipitate (filler) from the bottom of the tubes was

  11. Thermal barrier coating materials

    Directory of Open Access Journals (Sweden)

    David R. Clarke

    2005-06-01

    Full Text Available Improved thermal barrier coatings (TBCs will enable future gas turbines to operate at higher gas temperatures. Considerable effort is being invested, therefore, in identifying new materials with even better performance than the current industry standard, yttria-stabilized zirconia (YSZ. We review recent progress and suggest that an integrated strategy of experiment, intuitive arguments based on crystallography, and simulation may lead most rapidly to the development of new TBC materials.

  12. Preparation of Cubic Boron Nitride Coating on WC-Co Substrate by Micro/Nanocrystalline Diamond Film Interlayer%基于微纳米金刚石过渡层的cBN刀具涂层制备

    Institute of Scientific and Technical Information of China (English)

    徐锋; 左敦稳; 张旭辉; 户海峰; 张骋; 王珉

    2013-01-01

    Cubic Boron Nitride(cBN) is a super-hard material, of which hardness is only less than diamond. But it has excellent chemical stability, especially no chemical reaction with ferrous materials. The cBN coating has irreplaceable function in the application of modern cutting tools. Research is carried out on the preparation of cBN coating on YG6 by micro/nanocrystalline diamond (M/NCD) film inter-layer. The micro/nanocrystalline diamond film is deposited in hot filament chemical vapor deposition system and cBN is deposited in radio frequency magnetron sputtering system. The scanning electron microscopy (SEM), Raman, atomic force microscopy(AFM), Fourier transferred infrared(FTIR) and in-denter are used to investigate the content, morphology and adhesion of the coating. The results show that the adhesion of cBN coating on WC-Co by micro/nanocrystalline diamond interlayer is much higher than that by nano diamond interlayer. The moderate bias voltage is important for the cBN film deposition in the magnetron sputtering process.%立方氮化硼(Cubic Boron Nitride,cBN)是仅次于金刚石的超硬材料,比金刚石具有更高的化学稳定性,可以胜任铁系金属的加工.本文在YG6硬质合金上基于微纳米金刚石过渡层开展cBN涂层的制备研究.本文在热丝化学气相沉积系统中制备微纳米金刚石过渡层(Micro/nanocrystalline diamond,M/NCD),在射频磁控溅射系统中制备cBN涂层,并对M/NCD与cBN涂层进行了成分、微观形貌与结合性能的研究.研究结果发现,在硬质合金基体上,M/NCD过渡层的结合性能明显优于NCD过渡层.磁控溅射制备cBN涂层过程中,存在适合cBN沉积的衬底偏压阈值,过高或过低的衬底偏压均不利于cBN含量的提高.

  13. Experiments, modeling and simulation of the magnetic behavior of inhomogeneously coated nickel/aluminum hybrid foams

    Energy Technology Data Exchange (ETDEWEB)

    Jung, A., E-mail: anne.jung@mx.uni-saarland.de [Universität des Saarlandes, Institute of Applied Mechanics, Campus A4 2, 66123 Saarbrücken (Germany); Klis, D., E-mail: d.klis@lte.uni-saarland.de [Universität des Saarlandes, Laboratory for Electromagnetic Theory, Campus C6 3, 66123 Saarbrücken (Germany); Goldschmidt, F., E-mail: f.goldschmidt@mx.uni-saarland.de [Universität des Saarlandes, Institute of Applied Mechanics, Campus A4 2, 66123 Saarbrücken (Germany)

    2015-03-15

    Open-cell metal foams are used as lightweight construction elements, energy absorbers or as support for catalytic coatings. Coating of open-cell metal foams is not only used for catalytic applications, but it leads also to tremendous increase in stiffness and energy absorption capacity. A non-line of sight coating technique for complex 3D structures is electrodeposition. Unfortunately, due to the 3D porosity and the related problems in mass transport limitation during the deposition, it is not possible to produce homogeneously coated foams. In the present contribution, we present a semi-non-destructive technique applicable to determine the coating thickness distribution of magnetic coatings by measuring the remanent magnetic field of coated foams. In order to have a closer look at the mass transport mechanism, a numerical model was developed to predict the field scans for different coating thickness distributions in the foams. For long deposition times the deposition reaches a steady state whereas a Helmholtz equation is sufficient to predict the coating thickness distribution. The applied current density could be identified as the main influencing parameter. Based on the developed model, it is possible to improve the electrodeposition process and hence the homogeneity in the coating thickness of coated metal foams. This leads to enhanced mechanical properties of the hybrid foams and contributes to better and resource-efficient energy absorbers and lightweight materials. - Highlights: • Production of hybrid foams by electrodeposition of nickel on open-cell metal foams. • Magnetic field scans for visualization of spatial coating thickness distribution. • Modeling of magnetic fields of inhomogeneously coated hybrid foams. • Investigation of mass transport limitation during coating by a Helmholtz equation. • Increasing coating homogeneity by use of low current densities and deposition rates.

  14. Pack cementation Cr-Al coating of steels and Ge-doped silicide coating of Cr-Nb alloy

    Energy Technology Data Exchange (ETDEWEB)

    He, Y.R.; Zheng, M.H.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1995-08-01

    Carbon steels or low-alloy steels used in utility boilers, heat exchangers, petrochemical plants and coal gasification systems are subjected to high temperature corrosion attack such as oxidation, sulfidation and hot corrosion. The pack cementation coating process has proven to be an economical and effective method to enhance the corrosion resistance by modifying the surface composition of steels. With the aid of a computer program, STEPSOL, pack cementation conditions to produce a ferrite Cr-Al diffusion coating on carbon-containing steels by using elemental Cr and Al powders have been calculated and experimentally verified. The cyclic oxidation kinetics for the Cr-Al coated steels are presented. Chromium silicide can maintain high oxidation resistance up to 1100{degrees}C by forming a SiO{sub 2} protective scale. Previous studies at Ohio State University have shown that the cyclic oxidation resistance of MOSi{sub 2} and TiSi{sub 2} can be further improved by Ge addition introduced during coating growth. The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating in a single processing step for the ORNL-developed Cr-Nb advanced intermetallic alloy. The oxidation behavior of the silicide-coated Cr-Nb alloy was excellent: weight gain of about 1 mg/cm{sup 2} upon oxidation at 1100{degrees}C in air for 100 hours.

  15. Optimization of electrodeposition processes for tin coatings

    Science.gov (United States)

    Wen, Shixue

    The mechanism of nucleation and growth of tin electrodeposits was investigated. Also the influences of the operating parameters on the morphology, texture, and microstructure as well as the corrosion resistance of tin coatings were studied in order to propose optimum deposition conditions. Tin electrodeposition on glassy carbon and steel from acid sulfate electrolytes proceeds via the 3D (Volmer-Weber) mechanism. On low carbon steel substrates, 3D tin crystallites are initially formed preferentially on step edges, followed by fast deposition of other sites with much smaller and densely packed crystallites of about 150-180 nm in diameter. It was discovered that hydrogen co-evolution and gelatin have a synergy effect contributing to the fast and complete coverage of steel substrate with tin. The cathodic potential oscillation of tin (II) reduction in the tin electrolyte is attributed to the depletion and restoration of tin ions on the cathode surface. It has been found that an increase in current density improves the coverage of the substrate or the covering power. Without agitation, the deposits are powdery at high current densities. In order to obtain smooth and compact coatings, agitation is crucial when the applied current density is well above the limiting value. Tin coatings with two different fibre textures, (100) and (301) were produced by electrodeposition. At a lower current density of 100 A/m 2, (301) fibre was obtained. At the current densities of 100 and up to 400 A/m2, only (100) fibre texture was observed. An increase in current density leads to a decrease in grain size. At the same current density, the grain size of tin coatings increases with increased temperature. The influence of temperature (20, 40, 60 and 80°C) on texture is small. The corrosion resistance of tin coatings increases with a decrease in grain size. The corrosion resistance of tin coatings with (301) fibre was higher than that of the tin coating with (100) fibre texture. The optimum

  16. Decoding white coat hypertension.

    Science.gov (United States)

    Bloomfield, Dennis A; Park, Alex

    2017-03-16

    There is arguably no less understood or more intriguing problem in hypertension that the "white coat" condition, the standard concept of which is significantly blood pressure reading obtained by medical personnel of authoritative standing than that obtained by more junior and less authoritative personnel and by the patients themselves. Using hospital-initiated ambulatory blood pressure monitoring, the while effect manifests as initial and ending pressure elevations, and, in treated patients, a low daytime profile. The effect is essentially systolic. Pure diastolic white coat hypertension appears to be exceedingly rare. On the basis of the studies, we believe that the white coat phenomenon is a common, periodic, neuro-endocrine reflex conditioned by anticipation of having the blood pressure taken and the fear of what this measurement may indicate concerning future illness. It does not change with time, or with prolonged association with the physician, particularly with advancing years, it may be superimposed upon essential hypertension, and in patients receiving hypertensive medication, blunting of the nighttime dip, which occurs in about half the patients, may be a compensatory mechanisms, rather than an indication of cardiovascular risk. Rather than the blunted dip, the morning surge or the widened pulse pressure, cardiovascular risk appears to be related to elevation of the average night time pressure.

  17. The Influence of Process Parameters on Properties of Conversion Coatings Deposited on Titanium Alloy

    Directory of Open Access Journals (Sweden)

    Karaś M.

    2016-03-01

    Full Text Available The effect of process parameters of conversion coatings on the corrosion resistance was investigated. To produce anodic coatings, the solutions of H2SO4 of 0.5 and 1 M concentrations and current densities of 0.5 and 1 A/dm2 were applied. The coatings were deposited by galvanostatic technique on titanium Grade 1. The result of the study was comparison of the corrosion resistance of coatings produced under varying parameters such as: the anodic current density, the electrolyte concentration, and the speed of reaching the preset voltage. Corrosion tests performed by potentiodynamic polarization test have shown that even nanometric anodic films of amorphous structure improve the corrosion resistance of titanium alloy. The lowest corrosion current and the corrosion potential of the most cathodic nature were observed in the sample with anodic coating produced at J = 1 A/dm2 in a 0.5 M H2SO4 electrolyte concentration.

  18. Microstructures, hardness and bioactivity of hydroxyapatite coatings deposited by direct laser melting process

    Energy Technology Data Exchange (ETDEWEB)

    Tlotleng, Monnamme, E-mail: MTlotleng@csir.co.za [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Akinlabi, Esther [Department of Mechanical Engineering Science, University of Johannesburg, Auckland Park, Kingsway Campus, Johannesburg 2006 (South Africa); Shukla, Mukul [Department of Mechanical Engineering Technology, University of Johannesburg, Doornfontein Campus, Johannesburg 2006 (South Africa); Department of Mechanical Engineering, MNNIT, Allahabad, UP 211004 (India); Pityana, Sisa [Laser Materials Processing Group, National Laser Center CSIR, Pretoria 0001 (South Africa); Department of Chemical and Metallurgical Engineering, Tshwane University of Technology, Pretoria 0001 (South Africa)

    2014-10-01

    Hydroxyapatite (HAP) coatings on bioinert metals such as Ti–6Al–4V are necessary for biomedical applications. Together, HAP and Ti–6Al–4V are biocompatible and bioactive. The challenges of depositing HAP on Ti–6Al–4V with traditional thermal spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little dilution. The microstructural and mechanical properties, chemical composition and bio-activities of the produced coatings were studied with optical microscopy, scanning electron microscope equipped with energy dispersive X-ray spectroscopy, and Vickers hardness machine, and by immersion test in Hanks' solution. The results showed that the choice of the laser power has much influence on the evolving microstructure, the mechanical properties and the retainment of HAP on the surface of the coating. Also, the choice of laser power of 750 W led to no dilution. The microhardness results inferred a strong intermetallic–ceramic interfacial bonding; which meant that the 750 W coating could survive long in service. Also, the coating was softer at the surface and stronger in the heat affected zones. Hence, this process parameter setting can be considered as an optimal setting. The soak tests revealed that the surface of the coating had unmelted crystals of HAP. The CaP ratio conducted on the soaked coating was 2.00 which corresponded to tetra calcium phosphate. This coating seems attractive for metallic implant applications. - Highlights: • Characteristics of HAP coatings produced on Ti-6Al-4V achieved with direct laser melting are reported. • Optimal process parameters necessary to achieve biocompatible coating are reported. • The SEM micrograph of the soaked HAP coating revealed partially melted crystals of HAP. • The HAP coating was retained at the surface of

  19. Improving nanocrystalline diamond coatings for micro end mills

    Science.gov (United States)

    Heaney, Patrick J.

    A new method is presented for coating 300 mum diameter tungsten carbide (WC) micro end mills with diamond using a hot filament chemical vapor deposition (HF-CVD) method. This method has been developed to create uniform, conformal and continuous diamond coatings. Initial work is shown to prove the feasibility and concept of the project. This was the first work known to coat and evaluate the machining performance WC micro end mills. The performance of uncoated and coated micro end mills was evaluated by dry machining channels in 6061-T6 aluminum. The test results showed a 75% and 90% decrease in both cutting and trust forces for machining, respectfully. The coated tools produced a more predictable surface finish with no burring. These improved results are due to the superior tribological properties of diamond against aluminum. Initial results indicated severe problems with coating delamination causing complete tool failure. After proving the initial concept, new methods for optimizing the coating and improving performance were studied. Each optimization step is monitored through surface analysis techniques to monitor changes in coating morphology and diamond quality. Nucleation density was increased by improving the seed method, using ultra dispersed diamond (UDD) seed. The increase in nucleation density allowed the synthesis of coatings as thin as 60 nm. The adhesion of the coating to the tool was improved through carbon ion implantation (CII). CII is a different surface preparation technique that deactivates the effect of Co, while not weakening the tool. CII also creates a great nucleation layer which diamond can directly grow from, allowing the diamond coating to chemically bond to the substrate improving adhesion and eliminating the need for a seed layer. These thin coatings were shown to be of high quality sp3 trigonaly bonded diamond that resulted in lower machining forces with less delamination. The 90% reduction in machining forces that thin conformal

  20. High-temperature protective coatings on superalloys

    Institute of Scientific and Technical Information of China (English)

    刘培生; 梁开明; 周宏余

    2002-01-01

    Protective coatings are essential for superalloys to serve as blades of gas turb ines at high temperatures, and they primarily include aluminide coating, MCrAlY overlay coating, thermal barrier coating and microcrystalline coating. In this paper, all these high-temperature coatings are reviewed as well as their preparing techniques. Based on the most application and the main failure way, the importance is then presented for further deepgoing study on the high-temperature oxidation law of aluminide coatings.