Closing the weld gap with laser/mig hybrid welding process

DEFF Research Database (Denmark)

Bagger, Claus; Olsen, Flemming Ove; Wiwe, Bjarne David

2003-01-01

In this article, laboratory tests are demonstrated that systematically accesses the critical gap distance when welding CMn 2.13 mm steel with a 2.6 kW CO2 laser, combined with a MIG energy source. In the work, the welding speed is varied at gap distances from 0 to 0.8 mm such that the limits...... for obtaining sound welds are identified. The welds are quality assessed according to ISO 13.919-1 and EN25817, transversal hardness measurements are made and the heat input to the workpiece is calculated. The results show that the critical gap is 0.1 mm for a laser weld alone. With hybrid welding, this can...... be increased to 0.6 mm, even at a welding speed of 3.5 m/min. The maximum welding speed with the hybrid process is comparable to laser welding alone, 4.5 m/min. The measured hardness is comparable to MIG welding, and this corresponds to a 33 percent reduction compared to laser welding alone. The heat input...

GAP WIDTH STUDY IN LASER BUTT-WELDING

DEFF Research Database (Denmark)

Gong, Hui; Olsen, Flemming Ove

power : 2 and 2.6 kW and the focal point position : 0 and -1.2 mm. Quality of all the butt welds are destructively tested according to ISO 13919-1.Influences of the variable process parameters to the maximum allowable gap width are observed as (1) the maximum gap width is inversely related......In this paper the maximum allowable gap width in laser butt-welding is intensively studied. The gap width study (GWS) is performed on the material of SST of W1.4401 (AISI 316) under various welding conditions, which are the gap width : 0.00-0.50 mm, the welding speed : 0.5-2.0 m/min, the laser...... to the welding speed, (2) the larger laser power leads to the bigger maximum allowable gap width and (3) the focal point position has very little influence on the maximum gap width....

Narrow groove gas metal-arc welding of aluminum

International Nuclear Information System (INIS)

Armstrong, R.E.

1975-01-01

The Gas Metal-Arc (GMA) welding process is explained and the equipment used described with an analysis of power supply function and the action of the arc, followed by discussion of general applications and problems. GMA braze welding of beryllium is then described, as is the development of a special high purity filler wire and a narrow deep groove joint design for improved weld strength in beryllium. This joint design and the special wire are applied in making high strength welds in high strength aluminum for special applications. High speed motion pictures of the welding operation are shown to illustrate the talk. (auth)

Critical Gap distance in Laser Butt-welding

DEFF Research Database (Denmark)

Bagger, Claus; Olsen, Flemming Ove

1999-01-01

In a number of systematic laboratory experiments the critical gap distance that results in sound beads in laser butt welding is sought identified. By grinding the edges of the sheets, a number of "reference" welds are made and compared to the sheets with shear cut edges. In the tests the gap...... was set at 0.00, 0.02, 0.05, 0.08 and 0.10 mm. Mild steel (St 1203) with a thickness of 0.75 and 1.25 mm with and without zinc coating were analysed. A total of 120 welds were made at different welding speeds.As quality norm DIN 8563 was used to divide the welds into quality classes. A number of welds...... were also x-ray photographed.Of the weld combinations analysed 80 % were of high quality and 17 % of a non-acceptable quality. 90 % of the bad welds had a gap distance larger than 0.05 mm. The results showed that 85 % of the bad welds were shear cut and only 15 % grinded. Two third of the bad welds...

Critical Gap distance in Laser Butt-welding

DEFF Research Database (Denmark)

Bagger, Claus; Olsen, Flemming Ove

of "reference" welds are made and compared to sheets with the edges shear cut. The gap distance is precisely controlled by inserting spacers between the sheets. In the tests the gap is set at 0.00, 0.02, 0.05, 0.08 and 0.10 mm. Mild steel (St 1203) with thickness? of 0.75 and 1.25 mm with and without zinc......When butt-welding metal sheets with high power lasers the gap distance between the sheets determine the final quality of the seam. In a number of systematic laboratory experiments the critical gap distance that results in sound beads is identified. By grinding the edges of the sheets, a number...... coating were analysed. A total of 120 welds are made at different welding speeds.As quality norm DIN 8563 is used to divide the welds into quality classes. Since this norm only deals with surface defects a number of welds are also x-ray photographed.According to DIN 8563 the welds have classes of either B...

In-process monitoring and adaptive control for gap in micro butt welding with pulsed YAG laser

International Nuclear Information System (INIS)

Kawahito, Yousuke; Kito, Masayuki; Katayama, Seiji

2007-01-01

A gap is one of the most important issues to be solved in laser welding of a micro butt joint, because the gap results in welding defects such as underfilling or a non-bonded joint. In-process monitoring and adaptive control has been expected as one of the useful procedures for the stable production of sound laser welds without defects. The objective of this research is to evaluate the availability of in-process monitoring and adaptive control in micro butt welding of pure titanium rods with a pulsed neodymium : yttrium aluminium garnet (Nd : YAG) laser beam of a 150 μm spot diameter. It was revealed that a 45 μm narrow gap was detected by the remarkable jump in a reflected light intensity due to the formation of the molten pool which could bridge the gap. Heat radiation signal levels increased in proportion to the sizes of molten pools or penetration depths for the respective laser powers. As for adaptive control, the laser peak power was controlled on the basis of the reflected light or the heat radiation signals to stably produce a sound deeply penetrated weld reduced underfilling. In the case of a 100 μm gap, the underfilling was greatly reduced by half smaller than those made with a conventional rectangular pulse shape in seam welding as well as spot welding with a pulsed Nd : YAG laser beam. Consequently, the adaptive control of the laser peak power on the basis of in-process monitoring could reduce the harmful effects due to a gap in micro butt laser welding with a pulsed laser beam

A novel weld seam detection method for space weld seam of narrow butt joint in laser welding

Science.gov (United States)

Shao, Wen Jun; Huang, Yu; Zhang, Yong

2018-02-01

Structured light measurement is widely used for weld seam detection owing to its high measurement precision and robust. However, there is nearly no geometrical deformation of the stripe projected onto weld face, whose seam width is less than 0.1 mm and without misalignment. So, it's very difficult to ensure an exact retrieval of the seam feature. This issue is raised as laser welding for butt joint of thin metal plate is widely applied. Moreover, measurement for the seam width, seam center and the normal vector of the weld face at the same time during welding process is of great importance to the welding quality but rarely reported. Consequently, a seam measurement method based on vision sensor for space weld seam of narrow butt joint is proposed in this article. Three laser stripes with different wave length are project on the weldment, in which two red laser stripes are designed and used to measure the three dimensional profile of the weld face by the principle of optical triangulation, and the third green laser stripe is used as light source to measure the edge and the centerline of the seam by the principle of passive vision sensor. The corresponding image process algorithm is proposed to extract the centerline of the red laser stripes as well as the seam feature. All these three laser stripes are captured and processed in a single image so that the three dimensional position of the space weld seam can be obtained simultaneously. Finally, the result of experiment reveals that the proposed method can meet the precision demand of space narrow butt joint.

Device Physics of Narrow Gap Semiconductors

CERN Document Server

Chu, Junhao

2010-01-01

Narrow gap semiconductors obey the general rules of semiconductor science, but often exhibit extreme features of these rules because of the same properties that produce their narrow gaps. Consequently these materials provide sensitive tests of theory, and the opportunity for the design of innovative devices. Narrow gap semiconductors are the most important materials for the preparation of advanced modern infrared systems. Device Physics of Narrow Gap Semiconductors offers descriptions of the materials science and device physics of these unique materials. Topics covered include impurities and defects, recombination mechanisms, surface and interface properties, and the properties of low dimensional systems for infrared applications. This book will help readers to understand not only the semiconductor physics and materials science, but also how they relate to advanced opto-electronic devices. The last chapter applies the understanding of device physics to photoconductive detectors, photovoltaic infrared detector...

Laser welding to expand the allowable gap in bore welding for ITER blanket hydraulic connection

Energy Technology Data Exchange (ETDEWEB)

Tanigawa, Hisashi, E-mail: tanigawa.hisashi@jaea.go.jp; Maruyama, Takahito; Noguchi, Yuto; Takeda, Nobukazu; Kakudate, Satoshi

2015-10-15

For application to bore welding of hydraulic connection in the ITER blanket module, laser welding presents the following benefits: low weld heat input is preferred for re-welding of the irradiated material. Its contactless process can intrinsically avoid a failure mode of the tool sticking on the weld. The exact requirements for pipe alignment were assessed in comparison with the assembly tolerance. The groove geometry was modified to expand the allowable initial gap. The groove was machined to be partially thick to obviate the filler wire. First, plates with partially thick grooves were welded to elucidate the preferred groove geometry and welding conditions. With the modified groove, the plates were welded for the initial gap of 1.0 mm. Then the groove geometry and welding conditions were adjusted based on results of pipe welding tests. By application of the additional 0.5-mm-thick and 2.5-mm-wide metal in the groove, pipes with an initial gap of 0.7 mm were welded successfully.

Microstructure of a safe-end dissimilar metal weld joint (SA508-52-316L) prepared by narrow-gap GTAW

Energy Technology Data Exchange (ETDEWEB)

Ming, Hongliang [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning Key Laboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Zhang, Zhiming [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning Key Laboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Jianqiu, E-mail: wangjianqiu@imr.ac.cn [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning Key Laboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Han, En-Hou [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning Key Laboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Peipei; Sun, Zhiyuan [Shanghai Research Center for Weld and Detection Engineering Technique of Nuclear Equipment, Shanghai 201306 (China)

2017-01-15

The microstructure, residual strain and interfacial chemical composition distribution of a safe-end dissimilar metal weld joint (DMWJ, SA508-52-316L) prepared by narrow-gap gas-tungsten arc welding (NG-GTAW) were studied by optical microscope (OM) and scanning electron microscope equipped with an energy dispersive X-ray microanalysis (SEM/EDX) and an electron back scattering diffraction (EBSD) system. Complex microstructure and chemical composition distribution are found, especially at the SA508-52 interface and the 52-316L interface. In brief, a complicated microstructure transition exists within the SA508 heat affected zone (HAZ); the residual strain, the fraction of high angle random grain boundaries and low angle boundaries decrease with increasing the distance from the fusion boundary in 316L HAZ; neither typical type II boundary nor obvious carbon-depleted zone is found near the SA508-52 interface; dramatic and complicated changes of the contents of the main elements, Fe, Cr and Ni, are observed at the distinct interfaces, especially at the SA508-52 interface. No carbon concentration is found at the SA508-52 interface. - Highlights: •Residual strain and GBCD change as a function of the distance from FB in 316L HAZ. •Neither type II boundary nor obvious carbon-depleted zone is found in SA508 HAZ. •No carbon concentration is found at the SA508-52 interface. •The middle part of the DMWJ has the highest residual strain.

Gap Width Study and Fixture Design in Laser Butt-Welding

DEFF Research Database (Denmark)

Gong, Hui; Olsen, Flemming Ove

.5-2.0 m/min, the laser power : 2 and 2.6 kW and the focal point position : 0 and -1.2 mm. Quality of all the butt welds are destructively tested according to ISO 13919-1.Influences of the variable process parameters to the maximum allowable gap width are observed as (1) the maximum gap width is inversely......This paper discusses some practical consideration for design of a mechanical fixture, which enables to accurately measure the width of a gap between two stainless steel workpieces and to steadfastly clamp the workpieces for butt-welding with a high power CO2 laser.With such a fixture, a series...... of butt-welding experiment is successfully carried out in order to find the maximum allowable gap width in laser butt-welding. The gap width study (GWS) is performed on the material of SST of W1.4401 (AISI 316) under various welding conditions, which are the gap width : 0.00-0.50 mm, the welding speed : 0...

Welding technologies for nuclear machinery and equipment

International Nuclear Information System (INIS)

Kobayashi, Masahiro; Yokono, Tomomi.

1991-01-01

The main welding methods applied to nuclear machinery and equipment are shielded metal arc welding, submerged arc welding, MAG welding and TIG welding. But in the last 10 years, in order to improve the reliability required for the welding of nuclear machinery and equipment, the welding technologies aiming at the reduction of heat input, the decrease of the number of welding pass and the automatic control of welding factors have been applied for the main purpose of bettering the quality and excluding human errors. The merits and the technology of narrow gap, pulsed MAG welding and melt-through welding are explained. As the automation of TIG welding, image processing type narrow gap, hot wire TIG welding and remote control type automatic TIG welding are described. For the longitudinal welding of active metal sheet products, plasma key-hole welding is applied. Since the concentration of its arc is good, high speed welding with low heat input can be done. For the stainless steel cladding by welding, electroslag welding has become to be employed in place of conventional submerged arc welding. Arc is not generated in the electroslag welding, and the penetration into base metal is small. (K.I.)

Automatic Gap Detection in Friction Stir Welding Processes (Preprint)

National Research Council Canada - National Science Library

Yang, Yu; Kalya, Prabhanjana; Landers, Robert G; Krishnamurthy, K

2006-01-01

.... This paper develops a monitoring algorithm to detect gaps in Friction Stir Welding (FSW) processes. Experimental studies are conducted to determine how the process parameters and the gap width affect the welding process...

A Vision-Aided 3D Path Teaching Method before Narrow Butt Joint Welding.

Science.gov (United States)

Zeng, Jinle; Chang, Baohua; Du, Dong; Peng, Guodong; Chang, Shuhe; Hong, Yuxiang; Wang, Li; Shan, Jiguo

2017-05-11

For better welding quality, accurate path teaching for actuators must be achieved before welding. Due to machining errors, assembly errors, deformations, etc., the actual groove position may be different from the predetermined path. Therefore, it is significant to recognize the actual groove position using machine vision methods and perform an accurate path teaching process. However, during the teaching process of a narrow butt joint, the existing machine vision methods may fail because of poor adaptability, low resolution, and lack of 3D information. This paper proposes a 3D path teaching method for narrow butt joint welding. This method obtains two kinds of visual information nearly at the same time, namely 2D pixel coordinates of the groove in uniform lighting condition and 3D point cloud data of the workpiece surface in cross-line laser lighting condition. The 3D position and pose between the welding torch and groove can be calculated after information fusion. The image resolution can reach 12.5 μm. Experiments are carried out at an actuator speed of 2300 mm/min and groove width of less than 0.1 mm. The results show that this method is suitable for groove recognition before narrow butt joint welding and can be applied in path teaching fields of 3D complex components.

A CHF Model in Narrow Gaps under Saturated Boiling

International Nuclear Information System (INIS)

Park, Suki; Kim, Hyeonil; Park, Cheol

2014-01-01

Many researchers have paid a great attention to the CHF in narrow gaps due to enormous industrial applications. Especially, a great number of researches on the CHF have been carried out in relation to nuclear safety issues such as in-vessel retention for nuclear power plants during a severe accident. Analytical studies to predict the CHF in narrow gaps have been also reported. Yu et al. (2012) developed an analytical model to predict the CHF on downward facing and inclined heaters based on the model of Kandlikar et al. (2001) for an upward facing heater. A new theoretical model is developed to predict the CHF in narrow gaps under saturated pool boiling. This model is applicable when one side of coolant channels or both sides are heated including the effects of heater orientation. The present model is compared with the experimental CHF data obtained in narrow gaps. A new analytical CHF model is proposed to predict CHF for narrow gaps under saturated pool boiling. This model can be applied to one-side or two-sides heating surface and also consider the effects of heater orientation on CHF. The present model is compared with the experimental data obtained in narrow gaps with one heater. The comparisons indicate that the present model shows a good agreement with the experimental CHF data in the horizontal annular tubes. However, it generally under-predicts the experimental data in the narrow rectangular gaps except the data obtained in the gap thickness of 10 mm and the horizontal downward facing heater

A comparison of the wide gap and narrow gap resistive plate chamber

International Nuclear Information System (INIS)

Cerron Zeballos, E.; Crotty, I.; Hatzifotiadou, D.; Valverde, J.L.; Neupane, S.; Peskov, V.; Singh, S.; Williams, M.C.S.; Zichichi, A.

1996-01-01

In this paper we study the performance of a wide gap RPC and compare it with that of a narrow gap RPC, both operated in avalanche mode. We have studied the total charge produced in the avalanche. We have measured the dependence of the performance with rate. In addition we have considered the effect of the tolerance of gas gap and calculated the power dissipated in these two types of RPC. We find that the narrow gap RPC has better timing ability; however the wide gap has superior rate capability, lower power dissipation in the gas volume and can be constructed with less stringent mechanical tolerances. (orig.)

A comparison of the wide gap and narrow gap resistive plate chamber

CERN Document Server

Cerron-Zeballos, E; Hatzifotiadou, D; Lamas-Valverde, J; Neupane, S; Peskov, Vladimir; Singh, S; Williams, M C S; Zichichi, Antonino

1996-01-01

In this paper we study the performance of a wide gap RPC and compare it with that of a narrow gap RPC, both operated in avalanche mode. We have studied the total charge produced in the avalanche. We have measured the dependence of the performance with rate. In addition we have considered the effect of the tolerance of gas gap and calculated the power dissipated in these two types of RPC. We find that the narrow gap RPC has better timing ability; however the wide gap has superior rate capability, lower power dissipation in the gas volume and can be constructed with less stringent mechanical tolerances.

Requirements to gap widths and clamping for CO2 laser butt welding

DEFF Research Database (Denmark)

Gong, Hui; Juhl, Thomas Winther

1999-01-01

In the experimental study of fixturing and gap width requirements a clamping device for laser butt welding of steel sheets has been developed and tested. It has fulfilled the work and made the gap width experiments possible.It has shown that the maximum allowable gap width to some extent...... is inversely related to the welding speed. Also larger laser power leads to bigger allowable gap widths. The focal point position, though, has little influence on the maximum allowable gap width.During analysis X-ray photos show no interior porosity in the weld seam. Other methods have been applied to measure...... responses from variations in welding parameters.The table below lists the results of the study, showing the maximum allowable gap widths and some corresponding welding parameters.Maximum allowable Gap Width; Welding Speed; Laser Power:0.10 mm2 m/min2, 2.6 kW0.15 mm1 m/min2 kW0.20 mm1 m/min2.6 kW0.30 mm0.5 m...

Experimental Study on Critical Power in a Hemispherical Narrow Gap

International Nuclear Information System (INIS)

Park, Rae-Joon; Ha, Kwang-Soon; Kim, Sang-Baik; Kim, Hee-Dong; Jeong, Ji-Hwan

2002-01-01

An experimental study of critical heat flux in gap (CHFG) has been performed to investigate the inherent cooling mechanism in a hemispherical narrow gap. The objectives of the CHFG test are to measure critical power from a critical heat removal rate through the hemispherical narrow gap using distilled water with experimental parameters of system pressure and gap width. The CHFG test results have shown that a countercurrent flow limitation (CCFL) brings about local dryout at the small edge region of the upper part and finally global dryout in a hemispherical narrow gap. Increases in the gap width and pressure lead to an increase in critical power. The measured values of critical power are lower than the predictions made by other empirical CHF correlations applicable to flat plate, annuli, and small spherical gaps. The measured data on critical power in the hemispherical narrow gaps have been correlated using nondimensional parameters with a range of approximately ±20%. The developed correlation has been expanded to apply the spherical geometry using the Siemens/KWU correlation

Multipass welding of nuclear reactor components - computations

International Nuclear Information System (INIS)

Hedblom, E.

2002-01-01

The finite element method is used to compare different welding procedures. The simulations are compared with measurements. Two different geometries and two different welding procedures are evaluated. It is found that a narrow gap weld gives smaller tensile residual axial stresses on the inside of the pipe. This is believed to reduce the risk for intergranular stress corrosion cracking

High power Nd:YAG laser welding in manufacturing of vacuum vessel of fusion reactor

Energy Technology Data Exchange (ETDEWEB)

Jokinen, Tommi E-mail: tommi.jokinen@vtt.fi; Kujanpaeae, Veli E-mail: veli.kujanpaa@lut.fi

2003-09-01

Laser welding has shown many advantages over traditional welding methods in numerous applications. The advantages are mainly based on very precise and powerful heat source of laser light, which change the phenomena of welding process when compared with traditional welding methods. According to the phenomena of the laser welding, penetration is deeper and thus welding speed is higher. Because of the precise power source and high-welding speed, the heat input to the workpiece is small and distortions are reduced. Also, the shape of laser weld is less critical for distortions than traditional welds. For welding thick sections, the usability of lasers is not so practical than with thin sheets, because with power levels of present Nd:YAG lasers depth of penetration is limited up to about 10 mm by single-pass welding. One way to overcome this limitation is to use multi-pass laser welding, in which narrow gap and filler wire is applied. By this process, thick sections can be welded with smaller heat input and then smaller distortions and the process seems to be very effective comparing 'traditional' welding methods, not only according to the narrower gap. Another way to increase penetration and fill the groove is by using the so-called hybrid process, in which laser and GMAW (gas metal arc welding) are combined. In this paper, 20-mm thick austenitic stainless steel was welded using narrow gap configuration with a multi-pass technique. Two welding procedures were used: Nd:YAG laser welding with filler wire and with addition of GMAW, the hybrid process. In the welding experiments, it was noticed that both processes are feasible for welding thicker sections with good quality and with minimal distortions. Thus, these processes should be considered when the evaluation of the welding process is done for joining vacuum vessel sectors of ITER.

Fatigue crack growth of 316NG austenitic stainless steel welds at 325 °C

Science.gov (United States)

Li, Y. F.; Xiao, J.; Chen, Y.; Zhou, J.; Qiu, S. Y.; Xu, Q.

2018-02-01

316NG austenitic stainless steel is a commonly-used material for primary coolant pipes of pressurized water reactor systems. These pipes are usually joined together by automated narrow gap welding process. In this study, welds were prepared by narrow gap welding on 316NG austenitic stainless steel pipes, and its microstructure of the welds was characterized. Then, fatigue crack growth tests were conducted at 325 °C. Precipitates enriched with Mn and Si were found in the fusion zone. The fatigue crack path was out of plane and secondary cracks initiated from the precipitate/matrix interface. A moderate acceleration of crack growth was also observed at 325°Cair and water (DO = ∼10 ppb) with f = 2 Hz.

A Precise Visual Method for Narrow Butt Detection in Specular Reflection Workpiece Welding

Directory of Open Access Journals (Sweden)

Jinle Zeng

2016-09-01

Full Text Available During the complex path workpiece welding, it is important to keep the welding torch aligned with the groove center using a visual seam detection method, so that the deviation between the torch and the groove can be corrected automatically. However, when detecting the narrow butt of a specular reflection workpiece, the existing methods may fail because of the extremely small groove width and the poor imaging quality. This paper proposes a novel detection method to solve these issues. We design a uniform surface light source to get high signal-to-noise ratio images against the specular reflection effect, and a double-line laser light source is used to obtain the workpiece surface equation relative to the torch. Two light sources are switched on alternately and the camera is synchronized to capture images when each light is on; then the position and pose between the torch and the groove can be obtained nearly at the same time. Experimental results show that our method can detect the groove effectively and efficiently during the welding process. The image resolution is 12.5 μm and the processing time is less than 10 ms per frame. This indicates our method can be applied to real-time narrow butt detection during high-speed welding process.

Narrowing the Gap in Outcomes: Early Years (0-5 Years)

Science.gov (United States)

Springate, Ian; Atkinson, Mary; Straw, Suzanne; Lamont, Emily; Grayson, Hilary

2008-01-01

This report was commissioned by the Local Government Association (LGA) to inform the Department for Children, Schools and Families (DCSF) and LGA work on "Narrowing the Gap." It focuses on early years' provision and presents findings from a review of the best evidence on narrowing the gap in outcomes across the five Every Child Matters…

Period Effects, Cohort Effects, and the Narrowing Gender Wage Gap

Science.gov (United States)

Campbell, Colin; Pearlman, Jessica

2015-01-01

Despite the abundance of sociological research on the gender wage gap, questions remain. In particular, the role of cohorts is under investigated. Using data from the Current Population Survey, we use Age-Period-Cohort analysis to uniquely estimate age, period, and cohort effects on the gender wage gap. The narrowing of the gender wage gap that occurred between 1975 and 2009 is largely due to cohort effects. Since the mid-1990s, the gender wage gap has continued to close absent of period effects. While gains in female wages contributed to declines in the gender wage gap for cohorts born before 1950, for later cohorts the narrowing of the gender wage gap is primarily a result of declines in male wages. PMID:24090861

Period effects, cohort effects, and the narrowing gender wage gap.

Science.gov (United States)

Campbell, Colin; Pearlman, Jessica

2013-11-01

Despite the abundance of sociological research on the gender wage gap, questions remain. In particular, the role of cohorts is under investigated. Using data from the Current Population Survey, we use age-period-cohort analysis to uniquely estimate age, period, and cohort effects on the gender wage gap. The narrowing of the gender wage gap that occurred between 1975 and 2009 is largely due to cohort effects. Since the mid-1990s, the gender wage gap has continued to close absent of period effects. While gains in female wages contributed to declines in the gender wage gap for cohorts born before 1950, for later cohorts the narrowing of the gender wage gap is primarily a result of declines in male wages. Copyright © 2013 Elsevier Inc. All rights reserved.

Experimental Study on CHF in a Hemispherical Narrow Gap

International Nuclear Information System (INIS)

Jeong, J.H.; Park, R.J.; Kang, K.H.; Kim, S.B.; Kim, H.D.

1999-01-01

As a part of the SONATA-IV program, KAERI is conducting an experimental investigation of critical heat flux(CHF) in hemispherical narrow gaps. A visualization experiment, VISU-II, was done as the first step to get a visual observation of the flow behaviour inside a hemispherical gap and to understand the CHF-triggering mechanism. It was observed that the counter-current flow limitation (CCFL) phenomenon prevented water from wetting the heater surface and induced CHF. The CHFG (Critical Heat Flux in Gap) test is now being performed to measure the CHF and to investigate the inherent cooling mechanism in hemispherical narrow gaps. Temperature measurements over the heater surface show that the two-phase flow behaviour inside the gaps could be quite different from the other usual CHF experiments. The measured CHF points are lower than the predictions by existing empirical correlations based on the data measured with small-scale horizontal plates and vertical annulus. (authors)

Basic numerical study on gap influence of residual stress and distortion during high-brightness laser butt welding

International Nuclear Information System (INIS)

Serizawa, Hisashi; Mori, Daiki; Murakawa, Hidekazu

2013-01-01

High-brightness laser such as fiber laser or disk laser is expected to minimize the total heat input energy in welding due to its high beam quality, and the welding residual stress and distortion also seem to be reduced as a result. However, the diameter of high-brightness laser beam is less than 0.6 mm and it is difficult to set the beam position to contact face between two parts because in general there would be a gap due to quality of parts. In this study, in order to reveal the effect of gap on the residual stress and the welding distortion during fiber laser welding, the butt welding of two plates were examined through the thermal elastic-plastic analysis with a new gap element. From the result of thermal analyses, it was found that the homogeneous ellipsoid body could be applicable to model the shape of heat source for the fiber laser and the gap width would not influence the penetration shape when the gap width was changed from 0.1 to 0.25 mm. In addition, the elastic-plastic analyses indicated that the transverse shrinkage slightly increased with increasing the gap width, while this shrinkage without gap was much smaller than that with gap. Also, it was revealed that the welding speed largely affects both the welding residual stress and distortion. Moreover, it was found that the residual stress was almost independent of the jig position, while the position of fixtures slightly affected the transverse shrinkage. (author)

Automatic welding and cladding in heavy fabrication

International Nuclear Information System (INIS)

Altamer, A. de

1980-01-01

A description is given of the automatic welding processes used by an Italian fabricator of pressure vessels for petrochemical and nuclear plant. The automatic submerged arc welding, submerged arc strip cladding, pulsed TIG, hot wire TIG and MIG welding processes have proved satisfactory in terms of process reliability, metal deposition rate, and cost effectiveness for low alloy and carbon steels. An example shows sequences required during automatic butt welding, including heat treatments. Factors which govern satisfactory automatic welding include automatic anti-drift rotator device, electrode guidance and bead programming system, the capability of single and dual head operation, flux recovery and slag removal systems, operator environment and controls, maintaining continuity of welding and automatic reverse side grinding. Automatic welding is used for: joining vessel sections; joining tubes to tubeplate; cladding of vessel rings and tubes, dished ends and extruded nozzles; nozzle to shell and butt welds, including narrow gap welding. (author)

Period Effects, Cohort Effects, and the Narrowing Gender Wage Gap

OpenAIRE

Campbell, Colin; Pearlman, Jessica

2013-01-01

Despite the abundance of sociological research on the gender wage gap, questions remain. In particular, the role of cohorts is under investigated. Using data from the Current Population Survey, we use Age-Period-Cohort analysis to uniquely estimate age, period, and cohort effects on the gender wage gap. The narrowing of the gender wage gap that occurred between 1975 and 2009 is largely due to cohort effects. Since the mid-1990s, the gender wage gap has continued to close absent of period effe...

Experimental study on the boiling phenomena within a narrow gap

International Nuclear Information System (INIS)

Aoki, S.; Inoue, A.; Aritomi, M.; Sakamoto, Y.

1982-01-01

Experiments were carried out with annular narrow gaps having the gap widths 0.2,0.3,0.4,0.5,1.0 and 1.5 mm for the following two cases: (a) for the ''open bottom'' case, the heat transfer coefficient was improved as the gap width decreases, but it was not affected by gap lengths in the range 40 <= L <= 100 mm. (b) for the ''closed bottom'' case, the heat transfer coefficient was not affected by gap width or length. The transition heat flux could be correlated by the equivalent gap length defined in terms of the cross-sectional area of the open end. (author)

Basic Boiling Experiments with An Inclined Narrow Gap Associated With In-Vessel Retention

International Nuclear Information System (INIS)

Terazu, Kuninobu; Watanabe, Fukashi; Iwaki, Chikako; Yokobori, Seiichi; Akinaga, Makoto; Hamazaki, Ryoichi; SATO, Ken-ichi

2002-01-01

In the case of a severe accident with relocation of the molten corium into the lower plenum of reactor pressure vessel (RPV), the successful in-vessel corium retention (IVR) can prevent the progress to ex-vessel events with uncertainties and avoid the containment failure. One of the key phenomena governing the possibility of IVR would be the gap formation and cooling between a corium crust and the RPV wall, and for the achievement of IVR, it would be necessary to supply cooling water to RPV as early as possible. The BWR features relative to IVR behavior are a deep and massive water pool in the lower plenum, and many of control rod drive guide tubes (CRDGT) installed in the lower head of RPV, in which water is injected continuously except in the case of station blackout scenario. The present paper describes the basic boiling experiment conducted in order to investigate the boiling characteristics in an inclined narrow gap simulating a part of the lower head curvature. The boiling experiments were composed of visualization tests and heat transfer tests. In the visualization tests, two types of inclined gap were constructed using the parallel plate and the V-shaped parallel plate with heating from the top plate, and the boiling flow pattern was observed with various gap width and heat flux. These observation results showed that water was easily supplied from the gap bottom of parallel plate even in a very narrow gap with smaller width than 1 mm, and water could flow continuously in the narrow gap by the geometric and thermal imbalance from the experiment results using the V-shaped parallel plate. In the heat transfer tests, the critical heat flux (CHF) data in an inclined narrow channel formed by the parallel plates were measured in terms of the parameters of gap width, heated length and inclined angle of a channel, and the effect of inclination was incorporated into the existing CHF correlation for a narrow gap. The CHF correlation modified for an inclined narrow gap

Magnetization states and switching in narrow-gapped ferromagnetic nanorings

Directory of Open Access Journals (Sweden)

Jie Li

2012-03-01

Full Text Available We study permalloy nanorings that are lithographically fabricated with narrow gaps that break the rotational symmetry of the ring while retaining the vortex ground state, using both micromagnetic simulations and magnetic force microscopy (MFM. The vortex chirality in these structures can be readily set with an in-plane magnetic field and easily probed by MFM due to the field associated with the gap, suggesting such rings for possible applications in storage technologies. We find that the gapped ring edge characteristics (i.e., edge profile and gap shape are critical in determining the magnetization switching field, thus elucidating an essential parameter in the controls of devices that might incorporate such structures.

Gas metal arc welding of butt joint with varying gap width based on neural networks

DEFF Research Database (Denmark)

Christensen, Kim Hardam; Sørensen, Torben

2005-01-01

penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters, has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least......This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...

Assessing mechanical properties of the dissimilar metal welding between P92 steels and alloy 617 at high temperature

Energy Technology Data Exchange (ETDEWEB)

Lee, J. H.; Hwang, J. H.; Park, Y. S.; Kim, T. M.; Bae, D. H. [Sungkyunkwan University, Suwon (Korea, Republic of); Seo, W. B. [Institute of Mechanical Engineering, Yeungnam University, Daegu (Korea, Republic of); Han, J. W. [School of Mechanical Engineering, Hoseo University, Cheonan (Korea, Republic of)

2016-10-15

In this study, a new welding technology of dissimilar materials, Cr-based P92 steels and Ni-based Alloy 617 is introduced and demonstrated to investigate its reliability. Firstly, multi-pass dissimilar metal welding between P92 steel and Alloy 617 was performed using DCEN TIG welding technology, buttering welding technique and a narrow gap groove. After welding, in order to understand characteristics of the dissimilar metal welds, metallurgical micro-structures analysis by optical observation and static tensile strength assessment of the dissimilar welded joints were conducted at 700°C.

Effect of geometric construction on residual stress distribution in designing a nuclear rotor joined by multipass narrow gap welding

International Nuclear Information System (INIS)

Tan, Long; Zhang, Linjie; Zhang, Jianxun; Zhuang, Dong

2014-01-01

Highlights: • The internal stress of the pipe is measured using local material removal method. • Bottom protrusion at weld seam can release the stress and mitigate stress evolution. The through-wall axial stress is bending type under the effect of the rotor discs. • The impact of geometric construction on the stress evolution begins after pass 15. - Abstract: The purpose of this study is to investigate the effect of geometric construction on the distribution of residual stresses before and after heat treatment in designing a nuclear welded rotor. The local material removal method was used to measure internal residual stress of the experimental pipe after post weld heat treatment. Three finite element models were employed as follows: a model of experimental pipe, a model with a bottom protrusion existed at the weld region, and a model of two rotor discs butt-welded with a bottom protrusion at the weld region. Investigated results showed that the bottom protrusion existed at the weld region can decrease the residual stress and mitigate the stress evolution significantly on the inner surface. Under the binding effect of the rotor discs, the axial stress of inner surface region is compressive stress; the through-wall axial stress at the weld center line can be deemed to a bending type; both the hoop stress and axial stress at the weld center line on the inner surface are compressive. The impact of geometric construction on the stress evolution at the root bead begins after pass 15 deposited

Study on natural convection characteristics in a narrow annular gap, 2

International Nuclear Information System (INIS)

Naohara, Nobuyuki; Uotani, Masaki; Kinoshita, Izumi; Arazeki, Hideo

1987-01-01

To clarify the characteristics of natural convection in a narrow annular gap at the roof-slab penetration in pool-type LMFBR, experimental study was carried out. Experiment is to investigate the effect of annular gap width. The results are summarized as follows. (1) A chart showing the presence of natural convection was drawn, and it was showed that the natural convection in an annular gap was influenced by gap width. (2) Dimensionless circumferential temperature in annular wall could be rearranged by new parameter taking account of the annular gap width and a characteristics curve was obtained. (author)

Low activation steels welding with PWHT and coating for ITER Test Blanket Modules and DEMO

International Nuclear Information System (INIS)

Aubert, P.; Tavassoli, F.; Rieth, M.; Diegele, E.; Poitevin, Y.

2009-01-01

Eurofer weldability is established for data base assessment and TBM manufacturing support. Electron Beam, Hybrid (Laser combined with MIG/MAG), Laser and Narrow Gap TIG processes have been carried out on Eurofer Low activation steel. Electron Beam produces very narrow fusion zone width, in the range of 3 to 4 mm, and too strong enhanced weld shape with brittle joints with δ-ferrite and pores. This process is considered only for low penetration depth (cooling plates). The other processes produce 2 families of similar results: one for Hybrid (MIG + Laser) and Laser processes, and a second one for TIG and Narrow Gap TIG processes. The first one procures less distortion and coarsened fusion zone, due to higher cooling rate. For all the welding processes, high hardness values, increasing brittleness and softening effects in the Heat Affected Zone are observed for each welding configuration that could signal creep problems. The Fusion Zones are typically composed of martensite laths, with small grain sizes. In the Heat Affected Zones, martensite grains are observed with carbide precipitation. Eurofer filler wire with optimized chemical composition is developed for producing welds with good properties and high joint coefficient value. To restore mechanical properties after welding, PWHT have been developed: single step for the first family and 2 steps for the second one. Distortions of different mock-ups with and without PWHT have been managed to assess manufacturing rules and clamping devices. Welding data base has thus been established. W coating on the TBM structure has shown no strong effect on the TBM structure. (author)

Present status of heat transfer in narrow gap rectangular channel

International Nuclear Information System (INIS)

Sudo, Yukio; Kaminaga, Masanori

1990-01-01

In the safety evaluation for research nuclear reactors, at the time of abnormal transient change and accidents, after the tripping of a primary coolant pump, such event that the flow direction of coolant in a core reverses from steady downward flow to rising flow is supposed. In this case, the coexisting convection field, in which free convection and forced convection coexist, arises in place of forced convection, and especially in the research reactors using plate type fuel like JRR-3, it is important to grasp the heat transfer characteristics in the coexisting convection field in a narrow channel. Jackson et al. proposed the heat transfer correlation equation which can be applied to wide conditions including the coexisting convection zone, but its applicability to a narrow channel has not been confirmed. Based on the experimental results, in this study, the effect that the decrease of gap exerts to the convection heat transfer characteristics reported so far was investigated. The experiment and the results are reported. In this experiment on the coexisting convection zone in a narrow gap, the effect of main flow acceleration arose sufficiently large as compared with the effect of buoyancy, and heat transfer was promoted. (K.I.)

An experimental study on critical heat flux in a hemispherical narrow gap

International Nuclear Information System (INIS)

Park, R.J.; Lee, S.J.; Kang, K.H.; Kim, J.H.; Kim, S.B.; Kim, H.D.; Jeong, J.H.

2000-01-01

An experimental study of CHFG (Critical Heat Flux in Gap) has been performed to investigate the inherent cooling mechanism using distilled water and Freon R-113 in hemispherical narrow gaps. As a separate effect test of the CHFG test, a CCFL (Counter Current Flow Limit) test has been also performed to confirm the mechanism of the CHF in narrow annular gaps with large diameter. The CHFG test results have shown that an increase in the gap thickness leads to an increase in critical power. The pressure effect on the critical power was found to be much milder than predictions by CHF correlations of other studies. In the CCFL experiment, the occurrence of CCFL was correlated with the Wallis parameter, which was assumed to correspond to the critical power in the CHFG experiment. The measured values of critical power in the CHFG tests are much lower than CCFL experimental data and the predictions made by empirical CHF correlations. (author)

D-T neutron streaming experiment simulating narrow gaps in ITER equatorial port

International Nuclear Information System (INIS)

Ochiai, K.; Sato, S.; Wada, M.; Iida, H.; Takakura, K.; Kutsukake, C.; Tanaka, S.; Abe, Y.; Konno, C.

2008-01-01

Under the ITER/ITA task, we have conducted the neutron streaming experiment simulating narrow and deep gaps at boundaries between ITER vacuum vessel and equatorial port plugs. Micro-fission chambers and some activation foils were used to measure fission rates and reaction rates to evaluate the relative fast and slow neutron fluences along the gap in the experimental assembly. The MCNP4C, TORT and Attila codes were used for the experimental analysis. From comparing our measurements and calculations, the following facts were found: (1) in case of a such narrow and deep gap structure, the calculation with MCNP, TORT and Attila codes and FENDL-2.1 is sufficient to predict fast neutron field inside the gap; (2) by scattering neutrons in the experimental room, experimental error considerably increased at the deeper region than 100 cm; (3) angular quadrature set of upward biased U315 and last collided source calculation on TORT and Attila were very important technique for accurate estimation of neutron transport

Seam gap bridging of laser based processes for the welding of aluminium sheets for industrial applications

NARCIS (Netherlands)

Aalderink, B.J.; Aalderink, Benno; Pathiraj, B.; Aarts, Ronald G.K.M.

2010-01-01

Laser welding has a large potential for the production of tailor welded blanks in the automotive industry, due to the low heat input and deep penetration. However, due to the small laser spot and melt pool, laser-based welding processes in general have a low tolerance for seam gaps. In this paper,

FineLine{sup TM} welding process for power plant applications

Energy Technology Data Exchange (ETDEWEB)

Offer, H.; Chapman, T.; Grycko, L.; Mahoney, P. [GE Nuclear Energy, San Jose, CA (United States)

1996-12-31

This paper discusses the technical development and current applications of the FineLine{sup TM} Welding (FLW) process. FineLine Welding is a modified Gas Tungsten-Arc Welding mechanized process recently developed by GE Nuclear Energy for a thin-wall piping application. Based on its unique combination of high thermal and volumetric efficiencies, the FLW process offers significant technical and productivity improvements over both standard orbital V-groove and narrow-gap welding procedures. The FLW process is suitable for many common structural materials, and has been successfully applied to unstabilized and stabilized grades of austenitic stainless steels, martensitic stainless steels, nickel-base (Inconel) alloys, carbon steels, as well as ferritic higher alloy steels. (orig./MM)

Student Interns' Socially Constructed Work Realities: Narrowing the Work Expectation-Reality Gap

Science.gov (United States)

Barnett, Kathy

2012-01-01

New employees, including college students, often experience expectation-reality gaps about work, making the assimilation process more difficult for all. This qualitative study explores the role of the internship in narrowing the work expectation-reality gap. This article addresses two research questions: (a) What do students learn about work…

Band gap narrowing and fluorescence properties of nickel doped SnO2 nanoparticles

International Nuclear Information System (INIS)

Ahmed, Arham S.; Shafeeq, M. Muhamed; Singla, M.L.; Tabassum, Sartaj; Naqvi, Alim H.; Azam, Ameer

2011-01-01

Nickel-doped tin oxide nanoparticles (sub-5 nm size) with intense fluorescence emission behavior have been synthesized by sol-gel route. The structural and compositional analysis has been carried out by using XRD, TEM, FESEM and EDAX. The optical absorbance spectra indicate a band gap narrowing effect and it was found to increase with the increase in nickel concentration. The band gap narrowing at low dopant concentration ( 2 -SnO 2-x alloying effect and for higher doping it may be due to the formation of defect sub-bands below the conduction band.

On the effects of gravity and sulfur content on the weld shape in horizontal narrow gap GTAW of stainless steels

KAUST Repository

Traidia, Abderrazak

2013-07-01

A simplified 2D axisymmetric model and a comprehensive 3D weld pool model, accounting for the free surface deformation and the filler metal addition, have been developed to investigate the factors that lead to asymmetric bead shapes in horizontal GTA welding of stainless steels. Buoyancy-induced flow and the sagging of the pool free surface, under the action of gravity, are found to be responsible for the weld asymmetry and the decrease in the weld penetration at the bottom sidewall. The numerical results clearly emphasized the beneficial role of the Marangoni shear stress in limiting the asymmetry of horizontal GTA welds. An additional experimental investigation showed that the asymmetry in the weld shape can be reduced when placing the lowest sulfur content component at the bottom side. © 2013 Elsevier B.V. All rights reserved.

Microstructural, Micro-hardness and Sensitization Evaluation in HAZ of Type 316L Stainless Steel Joint with Narrow Gap Welds

Energy Technology Data Exchange (ETDEWEB)

Islam, Faisal Shafiqul; Jang, Changheui [KAIST, Daejeon (Korea, Republic of); Kang, Shi Chull [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

2015-10-15

From Micro-hardness measurement HAZ zone was found approximately 1-1.5 mm in NGW and DL-EPR test confirmed that 316L NGW HAZ was not susceptible to sensitization as DOS <1% according to sensitization criteria based on reference. In nuclear power plants 316L stainless steels are commonly used material for their metallurgical stability, high corrosion resistance, and good creep and ductility properties at elevated temperatures. Welding zone considered as the weakest and failure initiation source of the components. For safety and economy of nuclear power plants accurate and dependable structural integrity assessment of main components like pressure vessels and piping are need as it joined by different welding process. In similar and dissimilar metal weld it has been observed that weld microstructure cause the variation of mechanical properties through the thickness direction. In the Heat Affected Zone (HAZ) relative to the fusion line face a unique thermal experience during welding.

Analysis of Welding Zinc Coated Steel Sheets in Zero Gap Configuration by 3D Simulations and High Speed Imaging

Science.gov (United States)

Koch, Holger; Kägeler, Christian; Otto, Andreas; Schmidt, Michael

Welding of zinc coated sheets in zero gap configuration is of eminent interest for the automotive industry. This Laser welding process would enable the automotive industry to build auto bodies with a high durability in a plain manufacturing process. Today good welding results can only be achieved by expensive constructive procedures such as clamping devices to ensure a defined gad. The welding in zero gap configuration is a big challenge because of the vaporised zinc expelled from the interface between the two sheets. To find appropriate welding parameters for influencing the keyhole and melt pool dynamics, a three dimensional simulation and a high speed imaging system for laser keyhole welding have been developed. The obtained results help to understand the process of the melt pool perturbation caused by vaporised zinc.

High quality, high efficiency welding technology for nuclear power plants

International Nuclear Information System (INIS)

Aoki, Shigeyuki; Nagura, Yasumi

1996-01-01

For nuclear power plants, it is required to ensure the safety under the high reliability and to attain the high rate of operation. In the manufacture and installation of the machinery and equipment, the welding techniques which become the basis exert large influence to them. For the purpose of improving joint performance and excluding human errors, welding heat input and the number of passes have been reduced, the automation of welding has been advanced, and at present, narrow gap arc welding and high energy density welding such as electron beam welding and laser welding have been put to practical use. Also in the welding of pipings, automatic gas metal arc welding is employed. As for the welding of main machinery and equipment, there are the welding of the joints that constitute pressure boundaries, the build-up welding on the internal surfaces of pressure vessels for separating primary water from them, and the sealing welding of heating tubes and tube plates in steam generators. These weldings are explained. The welding of pipings and the state of development and application of new welding methods are reported. (K.I.)

Thermoelectricity in correlated narrow-gap semiconductors

Science.gov (United States)

Tomczak, Jan M.

2018-05-01

We review many-body effects, their microscopic origin, as well as their impact on thermoelectricity in correlated narrow-gap semiconductors. Members of this class—such as FeSi and FeSb2—display an unusual temperature dependence in various observables: insulating with large thermopowers at low temperatures, they turn bad metals at temperatures much smaller than the size of their gaps. This insulator-to-metal crossover is accompanied by spectral weight-transfers over large energies in the optical conductivity and by a gradual transition from activated to Curie–Weiss-like behaviour in the magnetic susceptibility. We show a retrospective of the understanding of these phenomena, discuss the relation to heavy-fermion Kondo insulators—such as Ce3Bi4Pt3 for which we present new results—and propose a general classification of paramagnetic insulators. From the latter, FeSi emerges as an orbital-selective Kondo insulator. Focussing on intermetallics such as silicides, antimonides, skutterudites, and Heusler compounds we showcase successes and challenges for the realistic simulation of transport properties in the presence of electronic correlations. Further, we explore new avenues in which electronic correlations may contribute to the improvement of thermoelectric performance.

Welding challenges constructing the alliance pipeline

International Nuclear Information System (INIS)

Gilroy-Scott, A.; Huntly, B.; Gross, B.

2001-01-01

The best Non Destructive Testing technique for Gas Metal Arc welding (GMAW) is Automated Ultrasonic Inspection because of its inherent ability to detect the planar flaws traditionally produced by GMAW operating in the short-circuiting mode in a narrow gap pipeline application. There is a tendency for GMAW flaws to be somewhat longer than those created by SMAW by the mechanised nature of the process which completes anywhere from one sixth to one half of the pipe circumference in one event. Consequently the alternative acceptance criteria of API 1104 in the USA and CSA Z662 in Canada were implemented for the ∼120,000 mechanised welds required to complete the project. Automated Ultrasonic inspection provided the ability for both the length and height of weld flaws to be determined. This is a prerequisite if alternative acceptance criteria are to be considered

New technology for the control of narrow-gap semiconductors

International Nuclear Information System (INIS)

Antoniou, I.; Bozhevolnov, V.; Melnikov, Yu.; Yafyasov, A.

2003-01-01

We present the results of the year work in the frame of the EU ESPRIT Project 28890 NTCONGS 'New technology for the control of narrow-gap semiconductors'. This work has involved both theoretical and experimental study, as well as the development of new specific equipment, towards the creation of a new generation of nanoelectronic devices able to operate at 77 K and even at room temperature

Space-charge limitation of avalanche growth in narrow-gap resistive plate chambers

CERN Document Server

Williams, M C S

2004-01-01

A big advance in resistive plate chamber technology happened in 1996 with the advent of the multigap resistive plate chamber (MRPC). The MRPC allows us to easily construct detectors with many small gas gaps and thus we obtain good timing together with high detection efficiency. Using this technology, it is now common to build detectors with gas gaps of 200-300 mum in width. This paper examines space-charge limited avalanche growth; this becomes a dominant effect for narrow gap resistive plate chambers. This effect controls gas gain and explains the reason for the excellent behaviour of MRPCs built with this gas gap.

Why the Effect of Tax Is Insufficient in Narrowing Income Gap in China? A Theoretical Analysis Framework and A Practical Observation

Institute of Scientific and Technical Information of China (English)

PAN Wen-xuan

2014-01-01

In recent years,the problem of income gap in China is rather severe.However,the effect of tax policy on narrowing income gap is not satisfactory,which reveals inadequate ability of the tax system in narrowing income gap.In accordance with the present situation of current tax system and tax collection administration,this paper constructs a theoretical framework consisting of the three integrated elements,namely,design of tax categories,tax system structure and tax administration,to make a theoretical analysis and practical study on the reasons of inadequate ability of the current tax system in narrowing income gap.The results of the study show that there exist some defects in the design of tax categories,such as consumption tax,personal income tax,property tax,and so on,which result in the weakening of the micro ability of tax in narrowing income gap.The dual imbalance in the structures of tax system and tax categories results in the weakening of the structural ability of taxes in narrowing income gap.The incompleteness in tax administration,especially the frail of the direct tax collection system,results in the weakening of the tax collection ability of taxes in narrowing income gap.Therefore,in order that tax policy can give full play to its role in narrowing income gap,efforts ought to be made to improve the micro ability,structural ability and collection ability of taxes in narrowing income gap through the improvement of the design of tax categories,the adjustment of the tax system structure and the enhancement of the tax collection administration.

The role of rare earths in narrow energy gap semiconductors

International Nuclear Information System (INIS)

Partin, D.L.; Heremans, J.; Morelli, D.T.; Thrush, C.M.

1991-01-01

Narrow energy band gap semiconductors are potentially useful for various devices, including infrared detectors and diode lasers. Rare earth elements have been introduced into lead chalcogenide semiconductors using the molecular beam epitaxy growth process. Europium and ytterbium increase the energy band gap, and nearly lattice-matched heterojunctions have been grown. In some cases, valence changes in the rare earth element cause doping of the alloy. In this paper some initial investigations of the addition of europium to indium antimonide are reported, including the variation of lattice parameter and optical transmission with composition and a negative magnetoresistance effect

GMAW (Gas Metal Arc Welding) process development for girth welding of high strength pipelines

Energy Technology Data Exchange (ETDEWEB)

Rajan, Vaidyanath; Daniel, Joe; Quintana, Marie [The Lincoln Electric Company, Cleveland, OH (United States); Chen, Yaoshan [Center for Reliable Energy Systems (CRES), Dublin, OH (United States); Souza, Antonio [Lincoln Electric do Brasil, Guarulhos, SP (Brazil)

2009-07-01

This paper highlights some of the results and findings from the first phase of a consolidated program co-funded by US Department of Transportation Pipeline and Hazardous Materials Safety Administration (PHMSA) and Pipeline Research Council Inc (PRCI) to develop pipe weld assessment and qualification methods and optimize X 100 pipe welding technologies. One objective of the program is to establish the range of viable welding options for X 100 line pipe, and define the essential variables to provide welding process control for reliable and consistent mechanical performance of the weldments. In this first phase, a series of narrow gap girth welds were made with pulsed gas metal arc welding (GMAW), instrumented with thermocouples in the heat affected zone (HAZ) and weld metal to obtain the associated thermal profiles, and instrumented to measure true energy input as opposed to conventional heat input. Results reveal that true heat input is 16%-22% higher than conventional heat input. The thermal profile measurements correlate very well with thermal model predictions using true energy input data, which indicates the viability of treating the latter as an essential variable. Ongoing microstructural and mechanical testing work will enable validation of an integrated thermal-microstructural model being developed for these applications. Outputs from this model will be used to correlate essential welding process variables with weld microstructure and hardness. This will ultimately enable development of a list of essential variables and the ranges needed to ensure mechanical properties are achieved in practice, recommendations for controlling and monitoring these essential variables and test methods suitable for classification of welding consumables. (author)

Thick-joint welding process. Chapter 5

International Nuclear Information System (INIS)

Wood, D.; Terry, P.; Dickinson, F.S.

1980-01-01

This chapter reviews the techniques currently employed in the welding of pressure vessels, ranging from traditional manual metal arc and submerged arc processes to the more recently introduced narrow-gap and high-energy processes, e.g. electron beam and laser. The effect on the properties of the base materials being joined and the relative economics of the various processes is examined, from which guidance on the balance between joint properties and economy can be gained. (author)

Band gap narrowing and fluorescence properties of nickel doped SnO{sub 2} nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Ahmed, Arham S; Shafeeq, M Muhamed [Centre of Excellence in Materials Science (Nanomaterials), Department of Applied Physics, Z. H. College of Engineering and Technology, Aligarh Muslim University, Aligarh-202002 (India); Singla, M L [Central Scientific Instruments Organization (CSIO), Council of Scientific and Industrial Research (CSIR), Materials Research and Bio-Nanotechnology Division, Sector - 30/C, Chandigarh-160030 (India); Tabassum, Sartaj [Department of Chemistry, Aligarh Muslim University, Aligarh-202002 (India); Naqvi, Alim H [Centre of Excellence in Materials Science (Nanomaterials), Department of Applied Physics, Z. H. College of Engineering and Technology, Aligarh Muslim University, Aligarh-202002 (India); Azam, Ameer [Centre of Excellence in Materials Science (Nanomaterials), Department of Applied Physics, Z. H. College of Engineering and Technology, Aligarh Muslim University, Aligarh-202002 (India)

2011-01-15

Nickel-doped tin oxide nanoparticles (sub-5 nm size) with intense fluorescence emission behavior have been synthesized by sol-gel route. The structural and compositional analysis has been carried out by using XRD, TEM, FESEM and EDAX. The optical absorbance spectra indicate a band gap narrowing effect and it was found to increase with the increase in nickel concentration. The band gap narrowing at low dopant concentration (<5%) can be assigned to SnO{sub 2}-SnO{sub 2-x} alloying effect and for higher doping it may be due to the formation of defect sub-bands below the conduction band.

Residual stresses and their mechanisms of production at circumferential weld by heat-sink welding

International Nuclear Information System (INIS)

Ueda, Yukio; Nakacho, Keiji; Ohkubo, Katsumi; Shimizu, Tsubasa.

1983-01-01

In the previous report, the authors showed effectiveness of the heat-sink welding (water cooling) to accomplish this end by conducting theoretical analysis and an experiment on residual stresses in the 4B pipe of SUS 304 by the conventional welding and the heat-sink welding at a certain standard heat-input condition. In this research, different pipe sizes and varied heat-input are applied. The welding residual stresses by the conventional welding and the heat-sink welding are obtained by the theoretical analysis and their production mechanisms are clarified. Hence the influence of the above changes of conditions on effectiveness of the heat-sink welding is investigated. The main results are summarized as follow. (1) In case of this pipes such as 2B and 4B pipes, it is important to minimize heat-input per one pass (especially for latter half passes) in order to improve the effectiveness of the heat-sink welding. The effectiveness can be predicted either by theoretical analysis of the temperature distribution history with consideration of the characteristic of heat transfer under spray-watering or by experimental measurement. (2) In case of 24B pipes, thick pipes, it is desirable to minimize heat-input for the first half passes, by which the heat-sink welding becomes more effective. In addition, no matter whether the conventional welding or the heat-sink welding, it is important to prevent angular distorsion which produces tensile axial stresses on the inner surface of the pipe in the weld zone. Possible measures to meet these requirements are to apply restraining jigs, to minimize the section area of the groove (ex. application of the narrow gap arc welding), and to change continuous welding to skip one. (J.P.N.)

Narrow gap electronegative capacitive discharges

Energy Technology Data Exchange (ETDEWEB)

Kawamura, E.; Lieberman, M. A.; Lichtenberg, A. J. [Department of Electrical Engineering and Computer Sciences, University of California, Berkeley, California 94720 (United States)

2013-10-15

Narrow gap electronegative (EN) capacitive discharges are widely used in industry and have unique features not found in conventional discharges. In this paper, plasma parameters are determined over a range of decreasing gap length L from values for which an electropositive (EP) edge exists (2-region case) to smaller L-values for which the EN region connects directly to the sheath (1-region case). Parametric studies are performed at applied voltage V{sub rf}=500 V for pressures of 10, 25, 50, and 100 mTorr, and additionally at 50 mTorr for 1000 and 2000 V. Numerical results are given for a parallel plate oxygen discharge using a planar 1D3v (1 spatial dimension, 3 velocity components) particle-in-cell (PIC) code. New interesting phenomena are found for the case in which an EP edge does not exist. This 1-region case has not previously been investigated in detail, either numerically or analytically. In particular, attachment in the sheaths is important, and the central electron density n{sub e0} is depressed below the density n{sub esh} at the sheath edge. The sheath oscillations also extend into the EN core, creating an edge region lying within the sheath and not characterized by the standard diffusion in an EN plasma. An analytical model is developed using minimal inputs from the PIC results, and compared to the PIC results for a base case at V{sub rf}=500 V and 50 mTorr, showing good agreement. Selected comparisons are made at the other voltages and pressures. A self-consistent model is also developed and compared to the PIC results, giving reasonable agreement.

A semi-analytical solution for viscothermal wave propagation in narrow gaps with arbitrary boundary conditions.

NARCIS (Netherlands)

Wijnant, Ysbrand H.; Spiering, R.M.E.J.; Blijderveen, M.; de Boer, Andries

2006-01-01

Previous research has shown that viscothermal wave propagation in narrow gaps can efficiently be described by means of the low reduced frequency model. For simple geometries and boundary conditions, analytical solutions are available. For example, Beltman [4] gives the acoustic pressure in the gap

Creep deformation behavior of weld metal and heat affected zone on 316FR steel thick plate welded joint

International Nuclear Information System (INIS)

Hongo, Hiromichi; Yamazaki, Masayoshi; Watanabe, Takashi; Kinugawa, Junichi; Tanabe, Tatsuhiko; Monma, Yoshio; Nakazawa, Takanori

1999-01-01

Using hot-rolled 316FR stainless plate (50 mm thick) and 16Cr-8Ni-2Mo filler wire, a narrow-gap welded joint was prepared by GTAW (gas tungsten arc welding) process. In addition to conventional round bar specimens of base metals and weld metal, full-thickness joint specimens were prepared for creep test. Creep tests were conducted at 550degC in order to examine creep deformation and rupture behavior in the weld metal of the welded joint. Creep strain distribution on the surface of the joint specimen was measured by moire interferometry. In the welded joint, creep strength of the weld metal zone apart from the surface was larger than that in the vicinity of the surface due to repeating heat cycles during welding. Creep strain and creep rate within the HAZ adjacent to the weld metal zone were smaller than those within the base metal zone. Creep rate of the weld metal zone in the welded joint was smaller than that of the weld metal specimen due to the restraint of the hardened HAZ adjacent to the zone. The full-thickness welded joint specimens showed longer lives than weld metal specimens, though the lives of the latter was shorter than those of the base metal (undermatching). In the full-thickness welded joint specimen, crack started from the last pass layer of the weld metal zone and fracture occurred at the zone. From the results mentioned above, in order to evaluate the creep properties of the welded joint correctly, it is necessary to conduct the creep test using the full-thickness welded joint specimen which includes the weakest zones of the weld metal, the front and back sides of the plate. (author)

Impurity-induced photoconductivity of narrow-gap Cadmium–Mercury–Telluride structures

Energy Technology Data Exchange (ETDEWEB)

Kozlov, D. V., E-mail: dvkoz@impras.ru; Rumyantsev, V. V.; Morozov, S. V.; Kadykov, A. M. [Russian Academy of Sciences, Institute for Physics of Microstructures (Russian Federation); Varavin, V. S.; Mikhailov, N. N.; Dvorestky, S. A. [Russian Academy of Sciences, Rzhanov Institute of Semiconductor Physics, Siberian Branch (Russian Federation); Gavrilenko, V. I. [Russian Academy of Sciences, Institute for Physics of Microstructures (Russian Federation); Teppe, F. [Universite Montpellier II, Laboratoire Charles Coulomb (L2C) (France)

2015-12-15

The photoconductivity (PC) spectra of CdHgTe (MCT) solid solutions with a Cd fraction of 17 and 19% are measured. A simple model for calculating the states of doubly charged acceptors in MCT solid solutions, which makes it possible to describe satisfactorily the observed photoconductivity spectra, is proposed. The found lines in the photoconductivity spectra of narrow-gap MCT structures are associated with transitions between the states of both charged and neutral acceptor centers.

Research on the Effects of Technical Parameters on the Molding of the Weld by A-TIG Welding

OpenAIRE

Shi, Kai; Pan, Wu

2012-01-01

The effects of welding parameters on the molding of weld by A-TIG welding of a 4mm thickness mild steel plate is studied in the present paper. The results obtained show that: as welding current increases A-TIG welding penetration gets deeper than TIG welding; size and shape of HAZ has remarkable change; A-TIG welding has the narrower weld pool width than TIG welding.

Small Bore Piping Socket Weld Evaluation System

International Nuclear Information System (INIS)

Lee, Dong Min; Cho, Hong Seok; Choi, Sang Hoon; Cho, Ki Hyun; Lee, Jang Wook

2009-01-01

Kori unit 3 had stopped operation due to leakage at Steam Generator drain line socket weld on June 6, 2008. The Cause of socket weld damage was known as a fatigue crack. According to this case, all socket welds located in RCS pressure boundary are carrying out Radiographic Testing. But to inspect socket welds by RT has some problems. The result of EPRI study showed that RT has limitation to find flaws at socket welds.The orientation of flaws has big influence on RT inspection capability and there is not enough space at socket welds for RT, dose problems as well. Although the gap between coupling and pipe at socket welds must follow up code, surface inspection can't inspect the gap. If there is absence of the gap, socket welds are damaged during operation. The gap should be identified by RT but the distance of gap can't be measured. As this paper, the ultrasonic inspection system was introduced to figure out indication and gap in the socket welds

The laser revolution in shipbuilding: laser welding and cutting at Blohm + Voss

Energy Technology Data Exchange (ETDEWEB)

Minsks, T. [Blohm und Voss GmbH, Hamburg (Germany). Laser Production Line

2000-12-01

Precision manufacturing in steel shipbuilding has gained significantly in importance in recent years as a means of raising productivity and thus enhancing competitiveness. Precision manufacturing means working to very narrow tolerances, minimizing assembly costs by eliminating the need for straightening and adjustment, reducing reworking requirements and shortening throughput times. Blohm+Voss GmbH is the world's first shipbuilding company to use laser technology as part of its precision manufacturing approach, combined with complex clamping techniques which render exact prepositioning and tack welding of components superfluous. Laser cutting makes it possible to cut large formats with virtually parallel cut edges and very narrow cutting gaps which - in conjunction with suitable clamping - allow laser welding without the use of fillers. With a smaller heat-affected zone, laser welding causes less part distortion than conventional methods. This makes it possible to use thinner sheets and sections and thus supports the very low-weight constructions required for the types of ship built by Blohm+Voss. By combining laser cutting and laser welding in a single production line, Blohm+Voss currently boasts the most advanced prefabrication facility in shipbuilding, capable of producing components up to 12 meters long and 4 meters wide. (orig.)

Gas metal arc narrow-gap welding of pressure vessels made from the nickel alloy 2.4663

International Nuclear Information System (INIS)

Iversen, K.; Palussek, A.

1984-01-01

Since no construction and operation experience is yet available with primary components for the process heat reactor, test components shall be developed, manufactured and tested. With the helium intermediate heat exchanger, two 10 MW types come under consideration, these being the helical tube and straight tube versions. The hot gas collector component part has highest demands concerning welding and testing technology. Work pieces should be forged to be joined and non-destructively tested in a large scale test plant under operating conditions

Preparation of the spacer for narrow electrode gap configuration in ionization-based gas sensor

International Nuclear Information System (INIS)

Saheed, Mohamed Shuaib Mohamed; Mohamed, Norani Muti; Burhanudin, Zainal Arif

2012-01-01

Carbon nanotubes (CNTs) have started to be developed as the sensing element for ionization-based gas sensors due to the demand for improved sensitivity, selectivity, stability and other sensing properties beyond what can be offered by the conventional ones. Although these limitations have been overcome, the problems still remain with the conventional ionization-based gas sensors in that they are bulky and operating with large breakdown voltage and high temperature. Recent studies have shown that the breakdown voltage can be reduced by using nanostructured electrodes and narrow electrode gap. Nanostructured electrode in the form of aligned CNTs array with evenly distributed nanotips can enhance the linear electric field significantly. The later is attributed to the shorter conductivity path through narrow electrode gap. The paper presents the study on the design consideration in order to realize ionization based gas sensor using aligned carbon nanotubes array in an optimum sensor configuration with narrow electrode gap. Several deposition techniques were studied to deposit the spacer, the key component that can control the electrode gap. Plasma spray deposition, electron beam deposition and dry oxidation method were employed to obtain minimum film thickness around 32 μm. For plasma spray method, sand blasting process is required in order to produce rough surface for strong bonding of the deposited film onto the surface. Film thickness, typically about 39 μm can be obtained. For the electron beam deposition and dry oxidation, the film thickness is in the range of nanometers and thus unsuitable to produce the spacer. The deposited multilayer film consisting of copper, alumina and ferum on which CNTs array will be grown was found to be removed during the etching process. This is attributed to the high etching rate on the thin film which can be prevented by reducing the rate and having a thicker conductive copper film.

Preparation of the spacer for narrow electrode gap configuration in ionization-based gas sensor

Energy Technology Data Exchange (ETDEWEB)

Saheed, Mohamed Shuaib Mohamed; Mohamed, Norani Muti; Burhanudin, Zainal Arif [Electrical and Electronic Engineering, Universiti Teknologi PETRONAS, Seri Iskandar, Tronoh, Perak. (Malaysia); Fundamental and Applied Science, Universiti Teknologi PETRONAS, Seri Iskandar, Tronoh, Perak. (Malaysia); Electrical and Electronic Engineering, Universiti Teknologi PETRONAS, Seri Iskandar, Tronoh, Perak. (Malaysia)

2012-09-26

Carbon nanotubes (CNTs) have started to be developed as the sensing element for ionization-based gas sensors due to the demand for improved sensitivity, selectivity, stability and other sensing properties beyond what can be offered by the conventional ones. Although these limitations have been overcome, the problems still remain with the conventional ionization-based gas sensors in that they are bulky and operating with large breakdown voltage and high temperature. Recent studies have shown that the breakdown voltage can be reduced by using nanostructured electrodes and narrow electrode gap. Nanostructured electrode in the form of aligned CNTs array with evenly distributed nanotips can enhance the linear electric field significantly. The later is attributed to the shorter conductivity path through narrow electrode gap. The paper presents the study on the design consideration in order to realize ionization based gas sensor using aligned carbon nanotubes array in an optimum sensor configuration with narrow electrode gap. Several deposition techniques were studied to deposit the spacer, the key component that can control the electrode gap. Plasma spray deposition, electron beam deposition and dry oxidation method were employed to obtain minimum film thickness around 32 {mu}m. For plasma spray method, sand blasting process is required in order to produce rough surface for strong bonding of the deposited film onto the surface. Film thickness, typically about 39 {mu}m can be obtained. For the electron beam deposition and dry oxidation, the film thickness is in the range of nanometers and thus unsuitable to produce the spacer. The deposited multilayer film consisting of copper, alumina and ferum on which CNTs array will be grown was found to be removed during the etching process. This is attributed to the high etching rate on the thin film which can be prevented by reducing the rate and having a thicker conductive copper film.

Dual-beam laser welding of AZ31B magnesium alloy in zero-gap lap joint configuration

Science.gov (United States)

Harooni, Masoud; Carlson, Blair; Kovacevic, Radovan

2014-03-01

Porosity within laser welds of magnesium alloys is one of the main roadblocks to achieving high quality joints. One of the causes of pore formation is the presence of pre-existing coatings on the surface of magnesium alloy such as oxide or chromate layers. In this study, single-beam and dual-beam laser heat sources are investigated in relation to mitigation of pores resulting from the presence of the as-received oxide layer on the surface of AZ31B-H24 magnesium alloy during the laser welding process. A fiber laser with a power of up to 4 kW is used to weld samples in a zero-gap lap joint configuration. The effect of dual-beam laser welding with different beam energy ratios is studied on the quality of the weld bead. The purpose of this paper is to identify the beam ratio that best mitigates pore formation in the weld bead. The laser molten pool and the keyhole condition, as well as laser-induced plasma plume are monitored in real-time by use of a high speed charge-coupled device (CCD) camera assisted with a green laser as an illumination source. Tensile and microhardness tests were used to measure the mechanical properties of the laser welded samples. Results showed that a dual-beam laser configuration can effectively mitigate pore formation in the weld bead by a preheating-welding mechanism.

Attachment of lead wires to thin film thermocouples mounted on high temperature materials using the parallel gap welding process

Science.gov (United States)

Holanda, Raymond; Kim, Walter S.; Pencil, Eric; Groth, Mary; Danzey, Gerald A.

1990-01-01

Parallel gap resistance welding was used to attach lead wires to sputtered thin film sensors. Ranges of optimum welding parameters to produce an acceptable weld were determined. The thin film sensors were Pt13Rh/Pt thermocouples; they were mounted on substrates of MCrAlY-coated superalloys, aluminum oxide, silicon carbide and silicon nitride. The entire sensor system is designed to be used on aircraft engine parts. These sensor systems, including the thin-film-to-lead-wire connectors, were tested to 1000 C.

The critical power that can be removed through a hemispherical narrow gap

International Nuclear Information System (INIS)

Jeong, J. H.; Park, R. J.; Kang, K. H.; Kim, S. B.; Kim, H. D.

1998-01-01

KAERI launched a research program named SONATA-IV (Simulation Of Naturally Arrested Thermal Attack In Vessel) to investigate the possibility of in-vessel debris cooling through a narrow gap that can be formed between reactor pressure vessel and relocated corium. The CHFG (Critical Heat Flux in Gap) experiments, one of the major experiments of the program, are being carried out. The purpose of the CHFG experiments is to assess the heat removal capacity through a hemispherical narrow gap. The experiments were performed using distilled water and the measurements were made in the range of 1 to 5 atm. The dryout of the heater surface is detected using 66 K-type thermocouples embedded in a heated copper shell. Even if local dryout occurs, there exists a quasi-steady state and the temperature of the dryout region is limited within a certain value. When the heater power is large enough, however, there is no quasi-steady state. The dryout region expands by itself without an increase in heater power and the temperature of the heater surface monotonically increase. Temperature measurements over the heater surface show that the two-phase flow behaviour inside the gaps could be quite different from the other usual CHF experiments. The temperature of the local dryout region is much lower than the minimum film boiling temperature that is measured under the pool boiling condition. The cause seems to be the excellent heat conduction of the copper shell. In order to verify this, numerical heat transfer analysis was performed on the copper shell. The results of the analysis supports the postulate. The measured global dryout points are lower than the predictions by existing empirical CHF correlations based on the data measured with small-scale horizontal plates and verical annulus

Aiming at Narrowing Social Gaps in Israel through a Special Program of Everyman's University.

Science.gov (United States)

Guri, Sarah

The philosophy and implementation of the Community Leaders Project at Everyman's University (EU), the Open University of Israel, are discussed. The project is designed to narrow social gaps in Israel by upgrading the educational level of disadvantaged populations and by developing indigeneous leadership for decision-making in the most…

Laser penetration spike welding: a welding tool enabling novel process and design opportunities

Science.gov (United States)

Dijken, Durandus K.; Hoving, Willem; De Hosson, J. Th. M.

2002-06-01

A novel method for laser welding for sheet metal. is presented. This laser spike welding method is capable of bridging large gaps between sheet metal plates. Novel constructions can be designed and manufactured. Examples are light weight metal epoxy multi-layers and constructions having additional strength with respect to rigidity and impact resistance. Its capability to bridge large gaps allows higher dimensional tolerances in production. The required laser systems are commercially available and are easily implemented in existing production lines. The lasers are highly reliable, the resulting spike welds are quickly realized and the cost price per weld is very low.

Effect of band gap narrowing on GaAs tunnel diode I-V characteristics

Energy Technology Data Exchange (ETDEWEB)

Lebib, A.; Hannanchi, R. [Laboratoire d' énergie et de matériaux, LabEM-LR11ES34-Université de sousse (Tunisia); Beji, L., E-mail: lotbej_fr@yahoo.fr [Laboratoire d' énergie et de matériaux, LabEM-LR11ES34-Université de sousse (Tunisia); EL Jani, B. [Unité de Recherche sur les Hétéro-Epitaxies et Applications, Faculté des Sciences, Université de Monastir, 5019 Monastir (Tunisia)

2016-12-01

We report on experimental and theoretical study of current-voltage characteristics of C/Si-doped GaAs tunnel diode. For the investigation of the experimental data, we take into account the band-gap narrowing (BGN) effect due to heavily-doped sides of the tunnel diode. The BGN of the n- and p-sides of tunnel diode was measured by photoluminescence spectroscopy. The comparison between theoretical results and experimental data reveals that BGN effect enhances tunneling currents and hence should be considered to identify more accurately the different transport mechanisms in the junction. For C/Si-doped GaAs tunnel diode, we found that direct tunneling is the dominant transport mechanism at low voltages. At higher voltages, this mechanism is replaced by the rate-controlling tunneling via gap states in the forbidden gap.

An analysis of hot plate initial temperature effect on rectangular narrow gap quenching process

International Nuclear Information System (INIS)

M-Hadi Kusuma; Mulya Juarsa; Anhar Riza Antariksawan; Nandy Putra

2012-01-01

The understanding about thermal management in the event of a severe accident such as the melting nuclear reactor fuel and reactor core, became a priority to maintain the integrity of reactor pressure vessel. Thus the debris will not out from the reactor pressure vessel and resulting impact of more substantial to the environment. One way to maintain the integrity of the reactor pressure vessel was cooling of the excess heat generated due to the accident. To get understanding of this aspect, there search focused on the effect of the initial temperature of the hot plate in the rectangular narrow gap quenching process. The initial temperature effect on quenching process is related to cooling process (thermal management) when the occurrence of a nuclear accident due to loss of coolant accident or severe accident. In order to address the problem, it is crucial to conduct research to get a better understanding of thermal management regarding to nuclear cooling accident. The research focused on determining the rewetting temperature of hot plate cooling on 220°C, 400°C, and 600°C with 0.2 liters/sec cooling water flowrate. Experiments were carried out by injecting 85°C cooling water temperature into the narrow gap at flowrates of 0.2 liters/sec. Data of transient temperature measurements were recorded using a data acquisition system in order to know the rewetting temperature during the quenching process. This study aims to understand the effect of hot plate initial temperature on rewetting during rectangular narrow gap quenching process. The results obtained show that the rewetting point on cooling the hot plate 220°C, 400°C and 600°occurs at varying rewetting temperatures. At 220°C hot plate initial temperature, the rewetting temperature occurs on 220°C. At 400°C hot plate initial temperature, the rewetting temperature occurs on 379.51°C. At 600°C hot plate initial temperature, the rewetting temperature occurs on 426.63°C. Significant differences of hot plate

Optical properties of ZnTe epilayers with submonolayer planar narrow gap inclusions

Energy Technology Data Exchange (ETDEWEB)

Agekian, V. F.; Filosofov, N. G., E-mail: n.filosofov@spbu.ru; Serov, A. Yu. [St. Petersburg State University, Universitetskaya nab. 7 – 9, 199034 Si. Petersburg (Russian Federation); Shtrom, I. V. [St. Petersburg State University, Universitetskaya nab. 7 – 9, 199034 Si. Petersburg (Russian Federation); Ioffe Physicotechnical Institute, Russian Academy of Sciences, Politekhnicheskaya 26, 194021 St. Petersburg (Russian Federation); St. Petersburg Academic University — Nanotechnology Research and Education Centre, Russian Academy of Sciences, Khlopina 8/3, 194021 St. Petersburg (Russian Federation); Karczewski, G. [Institute of Physics Polish Academy of Science, Ał. Lotnikov 32/46, 02-668 Warsaw (Poland)

2016-06-17

The exciton luminescence of ZnTe matrices with the embedded CdTe submonolayer inclusions is investigated. It is shown that the exciton localized by CdTe narrow gap component dominates in the emission spectrum. These localized excitons are coupled mainly with the phonons belonging to the cadmium enriched layers. The real distribution of cadmium in the direction of the heterostructure growth is determined from the energy position of the localized exciton emission bands.

Axisymmetrical particle-in-cell/Monte Carlo simulation of narrow gap planar magnetron plasmas. I. Direct current-driven discharge

International Nuclear Information System (INIS)

Kondo, Shuji; Nanbu, Kenichi

2001-01-01

An axisymmetrical particle-in-cell/Monte Carlo simulation is performed for modeling direct current-driven planar magnetron discharge. The axisymmetrical structure of plasma parameters such as plasma density, electric field, and electron and ion energy is examined in detail. The effects of applied voltage and magnetic field strength on the discharge are also clarified. The model apparatus has a narrow target-anode gap of 20 mm to make the computational time manageable. This resulted in the current densities which are very low compared to actual experimental results for a wider target-anode gap. The current-voltage characteristics show a negative slope in contrast with many experimental results. However, this is understandable from Gu and Lieberman's similarity equation. The negative slope appears to be due to the narrow gap

Measurements of the acoustic field on austenitic welds: a way to higher reliability in ultrasonic tests

International Nuclear Information System (INIS)

Kemnitz, P.; Richter, U.; Klueber, H.

1997-01-01

In nuclear power plants many of the welds in austenitic tubes have to be inspected by means of ultrasonic techniques. If component-identical test pieces are available, they are used to qualify the ultrasonic test technology. Acoustic field measurements on such test blocks give information whether the beam of the ultrasonic transducer reaches all critical parts of the weld region and which transducer type is best suited. Acoustic fields have been measured at a bimetallic, a V-shaped and a narrow gap weld in test pieces of wall thickness 33, 25 and 17 mm, respectively. Compression wave transducers 45, 60 and 70 and 45 shear wave transducers have been included in the investigation. The results are presented: (1) as acoustic C-scans for one definite probe position, (2) as series of C-scans for the probe moving on a track perpendicular to the weld, (3) as scan along the weld and (4) as effective beam profile. The influence of the scanning electrodynamic probe is also discussed. (orig.)

Study of natural convection characteristics in a narrow annular gap in (Part 1)

International Nuclear Information System (INIS)

Narahara, Nobuyuki; Uotani, Masaki; Kinoshita, Izumi

1986-01-01

To clarify the characteristics of natural convection in a narrow annular gap at the roof-slab penetrations in pool-type LMFBR, preliminary and visualization experiments were carried out. The results are summarized as follows. (1) In the preliminary experiment having the upper and bottom closed annular space nondimensional circumferential temperature difference increases with gap width decreasing, and decreses with Rayleigh number increasing at the range of rayleigh number 10 10 to 10 11 . (2) In the visualization experiment, which consists the upper and bottom closed annular space type apparatus and the upper-closed bottom-open type apparatus, flow pattern and its effect at temperature distribution are clarified. (author)

Narrow in-gap states in doped Al2O3

KAUST Repository

Casas-Cabanas, Montse; Fré sard, Marion; Lü ders, Ulrike; Fré sard, Raymond; Schuster, Cosima B.; Schwingenschlö gl, Udo

2011-01-01

Based on XRD data testifying that the M ions occupy substitutional sites, transmittance measurement are discussed in comparison to electronic structure calculations for M-doped Al2O3 with M = V, Mn, and Cr. The M 3d states are found approximatively 2 eV above the top of the host valence band. The fundamental band gap of Al2O3 is further reduced in the V and Mn cases due to a splitting of the narrow band at the Fermi energy. Nevertheless the measured transmittance in the visible range remains high in all three cases. © 2011 Elsevier B.V. All rights reserved.

Narrow in-gap states in doped Al2O3

KAUST Repository

Casas-Cabanas, Montse

2011-10-01

Based on XRD data testifying that the M ions occupy substitutional sites, transmittance measurement are discussed in comparison to electronic structure calculations for M-doped Al2O3 with M = V, Mn, and Cr. The M 3d states are found approximatively 2 eV above the top of the host valence band. The fundamental band gap of Al2O3 is further reduced in the V and Mn cases due to a splitting of the narrow band at the Fermi energy. Nevertheless the measured transmittance in the visible range remains high in all three cases. © 2011 Elsevier B.V. All rights reserved.

Forming Completely Penetrated Welded T-joints when Pulsed Arc Welding

Science.gov (United States)

Krampit, N. Yu; Krampit, M. A.; Sapozhkov, A. S.

2016-04-01

The paper is focused on revealing the influence of welding parameters on weld formation when pulsed arc welding. As an experimental sample a T-joint over 10 mm was selected. Welding was carried out in flat position, which required no edge preparation but provided mono-directional guaranteed root penetration. The following parameters of welding were subjected to investigation: gap in the joint, wire feed rate and incline angles of the torch along and across the weld axis. Technological recommendations have been made with respect to pulsed arc welding; the cost price of product manufacturing can be reduced on their basis due to reduction of labor input required by machining, lowering consumption of welding materials and electric power.

Strategies for narrowing the maize yield gap of household farms through precision fertigation under irrigated conditions using CERES-Maize model.

Science.gov (United States)

Liu, Jiangang; Wang, Guangyao; Chu, Qingquan; Chen, Fu

2017-07-01

Nitrogen (N) application significantly increases maize yield; however, the unreasonable use of N fertilizer is common in China. The analysis of crop yield gaps can reveal the limiting factors for yield improvement, but there is a lack of practical strategies for narrowing yield gaps of household farms. The objectives of this study were to assess the yield gap of summer maize using an integrative method and to develop strategies for narrowing the maize yield gap through precise N fertilization. The results indicated that there was a significant difference in maize yield among fields, with a low level of variation. Additionally, significant differences in N application rate were observed among fields, with high variability. Based on long-term simulation results, the optimal N application rate was 193 kg ha -1 , with a corresponding maximum attainable yield (AY max ) of 10 318 kg ha -1 . A considerable difference between farmers' yields and AY max was observed. Low agronomic efficiency of applied N fertilizer (AE N ) in farmers' fields was exhibited. The integrative method lays a foundation for exploring the specific factors constraining crop yield gaps at the field scale and for developing strategies for rapid site-specific N management. Optimization strategies to narrow the maize yield gap include increasing N application rates and adjusting the N application schedule. © 2016 Society of Chemical Industry. © 2016 Society of Chemical Industry.

Heat Source - Materials Interactions during Fusion Welding.

Science.gov (United States)

1982-04-30

the capabilities of ultrasonic weld pool measurement, and to address questions of applications to active pool size control. -- mom- 44 TIG welding ...preparation. The fraction of absorbed power increases dramatically upon formation of a keyhole . As a result, welds made with sharply beveled edge...laser end electron beam welding processes characteristically produce a deel,, narrow weld bead. This bead is formed by a keyhole mode of operation in

Testing of electron beam welding by ultrasonic transducers

International Nuclear Information System (INIS)

Touffait, A.-M.; Roule, M.; Destribats, M.-T.

1978-01-01

Focalized ultrasonic testing is well adapted to the study of electron beam welding. This type of welding leads to narrow weld beads and to small dimension testing zones. Focalized transducers can be used enabling very small defects to be detected [fr

Laser penetration spike welding : A microlaser welding technique enabling novel product designs and constructions

NARCIS (Netherlands)

Dijken, D.K; Hoving, W.; de Hosson, J.T.M.

A novel method for laser penetration microspot welding of sheet metal is presented. With this so called "laser spike-welding," large gap tolerances are allowed. Depending on the ratio of laser spot radius to top plate thickness, gaps of 100% of the top layer thickness and more can be bridged. With

Narrowing of band gap at source/drain contact scheme of nanoscale InAs-nMOS

Science.gov (United States)

Mohamed, A. H.; Oxland, R.; Aldegunde, M.; Hepplestone, S. P.; Sushko, P. V.; Kalna, K.

2018-04-01

A multi-scale simulation study of Ni/InAs nano-scale contact aimed for the sub-14 nm technology is carried out to understand material and transport properties at a metal-semiconductor interface. The deposited Ni metal contact on an 11 nm thick InAs channel forms an 8.5 nm thick InAs leaving a 2.5 nm thick InAs channel on a p-type doped (1 × 1016 cm-3) AlAs0.47Sb0.53 buffer. The density functional theory (DFT) calculations reveal a band gap narrowing in the InAs at the metal-semiconductor interface. The one-dimensional (1D) self-consistent Poisson-Schrödinger transport simulations using real-space material parameters extracted from the DFT calculations at the metal-semiconductor interface, exhibiting band gap narrowing, give a specific sheet resistance of Rsh = 90.9 Ω/sq which is in a good agreement with an experimental value of 97 Ω/sq.

Flooding correlations in narrow channel

International Nuclear Information System (INIS)

Kim, S. H.; Baek, W. P.; Chang, S. H.

1999-01-01

Heat transfer in narrow gap is considered as important phenomena in severe accidents in nuclear power plants. Also in heat removal of electric chip. Critical heat flux(CHF) in narrow gap limits the maximum heat transfer rate in narrow channel. In case of closed bottom channel, flooding limited CHF occurrence is observed. Flooding correlations will be helpful to predict the CHF in closed bottom channel. In present study, flooding data for narrow channel geometry were collected and the work to recognize the effect of the span, w and gap size, s were performed. And new flooding correlations were suggested for high-aspect-ratio geometry. Also, flooding correlation was applied to flooding limited CHF data

Conditions and phase shift of fluid resonance in narrow gaps of bottom mounted caissons

Science.gov (United States)

Zhu, Da-tong; Wang, Xing-gang; Liu, Qing-jun

2017-12-01

This paper studies the viscid and inviscid fluid resonance in gaps of bottom mounted caissons on the basis of the plane wave hypothesis and full wave model. The theoretical analysis and the numerical results demonstrate that the condition for the appearance of fluid resonance in narrow gaps is kh=(2 n+1)π ( n=0, 1, 2, 3, …), rather than kh= nπ ( n=0, 1, 2, 3, …); the transmission peaks in viscid fluid are related to the resonance peaks in the gaps. k and h stand for the wave number and the gap length. The combination of the plane wave hypothesis or the full wave model with the local viscosity model can accurately determine the heights and the locations of the resonance peaks. The upper bound for the appearance of fluid resonance in gaps is 2 b/ Lreason for the phase shift of the resonance peaks is the inductive factors. The number of resonance peaks in the spectrum curve is dependent on the ratio of the gap length to the grating constant. The heights and the positions of the resonance peaks predicted by the present models agree well with the experimental data.

On the effects of gravity and sulfur content on the weld shape in horizontal narrow gap GTAW of stainless steels

KAUST Repository

Traidia, Abderrazak; Roger, Frederic; Schroeder, Jeanne; Guyot, Evelyne; Marlaud, Thorsten

2013-01-01

A simplified 2D axisymmetric model and a comprehensive 3D weld pool model, accounting for the free surface deformation and the filler metal addition, have been developed to investigate the factors that lead to asymmetric bead shapes in horizontal

Cross-disciplinary research in cancer: an opportunity to narrow the knowledge-practice gap.

Science.gov (United States)

Urquhart, R; Grunfeld, E; Jackson, L; Sargeant, J; Porter, G A

2013-12-01

Health services researchers have consistently identified a gap between what is identified as "best practice" and what actually happens in clinical care. Despite nearly two decades of a growing evidence-based practice movement, narrowing the knowledge-practice gap continues to be a slow, complex, and poorly understood process. Here, we contend that cross-disciplinary research is increasingly relevant and important to reducing that gap, particularly research that encompasses the notion of transdisciplinarity, wherein multiple academic disciplines and non-academic individuals and groups are integrated into the research process. The assimilation of diverse perspectives, research approaches, and types of knowledge is potentially effective in helping research teams tackle real-world patient care issues, create more practice-based evidence, and translate the results to clinical and community care settings. The goals of this paper are to present and discuss cross-disciplinary approaches to health research and to provide two examples of how engaging in such research may optimize the use of research in cancer care.

Friction Stir Welding of Tapered Thickness Welds Using an Adjustable Pin Tool

Science.gov (United States)

Adams, Glynn; Venable, Richard; Lawless, Kirby

2003-01-01

Friction stir welding (FSW) can be used for joining weld lands that vary in thickness along the length of the weld. An adjustable pin tool mechanism can be used to accomplish this in a single-pass, full-penetration weld by providing for precise changes in the pin length relative to the shoulder face during the weld process. The difficulty with this approach is in accurately adjusting the pin length to provide a consistent penetration ligament throughout the weld. The weld technique, control system, and instrumentation must account for mechanical and thermal compliances of the tooling system to conduct tapered welds successfully. In this study, a combination of static and in-situ measurements, as well as active control, is used to locate the pin accurately and maintain the desired penetration ligament. Frictional forces at the pin/shoulder interface were a source of error that affected accurate pin position. A traditional FSW pin tool design that requires a lead angle was used to join butt weld configurations that included both constant thickness and tapered sections. The pitch axis of the tooling was fixed throughout the weld; therefore, the effective lead angle in the tapered sections was restricted to within the tolerances allowed by the pin tool design. The sensitivity of the FSW process to factors such as thickness offset, joint gap, centerline offset, and taper transition offset were also studied. The joint gap and the thickness offset demonstrated the most adverse affects on the weld quality. Two separate tooling configurations were used to conduct tapered thickness welds successfully. The weld configurations included sections in which the thickness decreased along the weld, as well as sections in which the thickness increased along the weld. The data presented here include weld metallography, strength data, and process load data.

The effect of exchange interaction on quasiparticle Landau levels in narrow-gap quantum well heterostructures.

Science.gov (United States)

Krishtopenko, S S; Gavrilenko, V I; Goiran, M

2012-04-04

Using the 'screened' Hartree-Fock approximation based on the eight-band k·p Hamiltonian, we have extended our previous work (Krishtopenko et al 2011 J. Phys.: Condens. Matter 23 385601) on exchange enhancement of the g-factor in narrow-gap quantum well heterostructures by calculating the exchange renormalization of quasiparticle energies, the density of states at the Fermi level and the quasiparticle g-factor for different Landau levels overlapping. We demonstrate that exchange interaction yields more pronounced Zeeman splitting of the density of states at the Fermi level and leads to the appearance of peak-shaped features in the dependence of the Landau level energies on the magnetic field at integer filling factors. We also find that the quasiparticle g-factor does not reach the maximum value at odd filling factors in the presence of large overlapping of spin-split Landau levels. We advance an argument that the behavior of the quasiparticle g-factor in weak magnetic fields is defined by a random potential of impurities in narrow-gap heterostructures. © 2012 IOP Publishing Ltd

Use of the gapped bead-on-plate test to investigate hydrogen induced cracking of flux cored arc welds of a quenched and tempered steel

International Nuclear Information System (INIS)

Chen, Liang; Dunne, Druce; Davidson, Len

2014-01-01

Gapped bead-on-plate (G-BOP) testing of flux cored arc welds was conducted to assess the susceptibility to hydrogen induced cold cracking (HICC) of weld metal deposited on a high strength quenched and tempered steel. For preheat temperatures higher than 40°C, no weld metal cracking was observed using a shielding gas consisting of argon with 20% carbon dioxide. In contrast, the no-crack condition was not achieved for a shielding gas consisting of argon-5% carbon dioxide for preheat temperatures lower than 100°C. This extraordinary difference in weld metal HICC resistance indicates that, in general, the shielding gas mixture can exert a major influence on weld metal transverse cold cracking behaviour

Long-term integrity of waste package final closure for HLW geological disposal, (2). Applicability of TIG welding method to overpack final closure

International Nuclear Information System (INIS)

Asano, Hidekazu; Sawa, Shuusuke; Aritomi, Masanori

2005-01-01

Overpack, a high-level radioactive waste package for geological disposal, seals vitrified waste and in line with Japan's waste management program is required to isolate it from contact with groundwater for 1,000 years. In this study, TIG (Tungsten Inert Gas) welding method, a typical arc welding method and widely used in various industries, was examined for its applicability to seal a carbon steel overpack lid with a thickness of 190 mm. Welding conditions and welding parameters were examined for multi-layer welding in a narrow gap for four different groove depths. Weld joint tests were conducted and weld flaws, macro- and microstructure, and mechanical properties were assessed within tentatively applied criteria for weld joints. Measurement and numerical calculation for residual stress were also conducted and the tendency of residual stress distribution was discussed. These test results were compared with the basic requirements of the welding method for overpack which were pointed out in our first report. It is assessed that the TIG welding method has the potential to provide the necessary requirements to complete the final closure of overpack with a maximum thickness of 190 mm. (author)

Modeling and design of energy concentrating laser weld joints

Energy Technology Data Exchange (ETDEWEB)

Milewski, J.O. [Los Alamos National Lab., NM (United States); Sklar, E. [OptiCad Corp., Santa Fe, NM (United States)

1997-04-01

The application of lasers for welding and joining has increased steadily over the past decade with the advent of high powered industrial laser systems. Attributes such as high energy density and precise focusing allow high speed processing of precision assemblies. Other characteristics of the process such as poor coupling of energy due to highly reflective materials and instabilities associated with deep penetration keyhole mode welding remain as process limitations and challenges to be overcome. Reflective loss of laser energy impinging on metal surfaces can in some cases exceed ninety five percent, thus making the process extremely inefficient. Enhanced coupling of the laser beam can occur when high energy densities approach the vaporization point of the materials and form a keyhole feature which can trap laser energy and enhance melting and process efficiency. The extreme temperature, pressure and fluid flow dynamics of the keyhole make control of the process difficult in this melting regime. The authors design and model weld joints which through reflective propagation and concentration of the laser beam energy significantly enhance the melting process and weld morphology. A three dimensional computer based geometric optical model is used to describe the key laser parameters and joint geometry. Ray tracing is used to compute the location and intensity of energy absorption within the weld joint. Comparison with experimentation shows good correlation of energy concentration within the model to actual weld profiles. The effect of energy concentration within various joint geometry is described. This method for extending the design of the laser system to include the weld joint allows the evaluation and selection of laser parameters such as lens and focal position for process optimization. The design of narrow gap joints which function as energy concentrators is described. The enhanced laser welding of aluminum without keyhole formation has been demonstrated.

H-tailored surface conductivity in narrow band gap In(AsN)

Energy Technology Data Exchange (ETDEWEB)

Velichko, A. V., E-mail: amalia.patane@nottingham.ac.uk, E-mail: anton.velychko@nottingham.ac.uk; Patanè, A., E-mail: amalia.patane@nottingham.ac.uk, E-mail: anton.velychko@nottingham.ac.uk; Makarovsky, O. [School of Physics and Astronomy, The University of Nottingham, Nottingham NG7 2RD (United Kingdom); Capizzi, M.; Polimeni, A. [Dipartimento di Fisica, Sapienza Università di Roma, Piazzale A. Moro 2, 00185 Roma (Italy); Sandall, I. C.; Tan, C. H. [Department of Electronic and Electrical Engineering, The University of Sheffield, Sheffield S1 3JD (United Kingdom); Giubertoni, D. [Center for Materials and Microsystems—Fondazione Bruno Kessler, via Sommarive 18, 38123 Povo, Trento (Italy); Krier, A.; Zhuang, Q. [Physics Department, Lancaster University, Lancaster LA1 4YB (United Kingdom)

2015-01-12

We show that the n-type conductivity of the narrow band gap In(AsN) alloy can be increased within a thin (∼100 nm) channel below the surface by the controlled incorporation of H-atoms. This channel has a large electron sheet density of ∼10{sup 18 }m{sup −2} and a high electron mobility (μ > 0.1 m{sup 2}V{sup −1}s{sup −1} at low and room temperature). For a fixed dose of impinging H-atoms, its width decreases with the increase in concentration of N-atoms that act as H-traps thus forming N-H donor complexes near the surface.

Latest MIG, TIG arc-YAG laser hybrid welding systems for various welding products

Science.gov (United States)

Ishide, Takashi; Tsubota, Shuho; Watanabe, Masao

2003-03-01

Laser welding is capable of high-efficiency low-strain welding, and so its applications are started to various products. We have also put the high-power YAG laser of up to 10 kW to practical welding use for various products. On the other hand the weakest point of this laser welding is considered to be strict in the welding gap aiming allowance. In order to solve this problem, we have developed hybrid welding of TIG, MIG arc and YAG laser, taking the most advantages of both the laser and arc welding. Since the electrode is coaxial to the optical axis of the YAG laser in this process, it can be applied to welding of various objects. In the coaxial MIG, TIG-YAG welding, in order to make irradiation positions of the YAG laser beams having been guided in a wire or an electrode focused to the same position, the beam transmitted in fibers is separated to form a space between the separated beams, in which the laser is guided. With this method the beam-irradiating area can be brought near or to the arc-generating point. This enables welding of all directions even for the member of a three-dimensional shape. This time we carried out welding for various materials and have made their welding of up to 1 mm or more in welding groove gap possible. We have realized high-speed 1-pass butt welding of 4m/min in welding speed with the laser power of 3 kW for an aluminum alloy plate of approximately 4 mm thick. For a mild steel plate also we have realized butt welding of 1m/min with 5 kW for 6 mm thick. Further, in welding of stainless steel we have shown its welding possibility, by stabilizing the arc with the YAG laser in the welding atmosphere of pure argon, and shown that this welding is effective in high-efficiency welding of various materials. Here we will report the fundamental welding performances and applications to various objects for the coaxial MIG, TIG-YAG welding we have developed.

Mechanical properties of TIG and EB weld joints of F82H

Energy Technology Data Exchange (ETDEWEB)

Hirose, Takanori, E-mail: hirose.takanori@jaea.go.jp; Sakasegawa, Hideo; Nakajima, Motoki; Tanigawa, Hiroyasu

2015-10-15

Highlights: • Narrow groove TIG minimized volume of F82H weld. • Mechanical properties of TIG and EB welds of F82H have been characterized. • Post weld heat treatment successfully moderate the toughness of weld metal without softening the base metal. - Abstract: This work investigates mechanical properties of weld joints of a reduced activation ferritic/martensitic steel, F82H and effects of post weld heat treatment on the welds. Vickers hardness, tensile and Charpy impact tests were conducted on F82H weld joints prepared using tungsten-inert-gas and electron beam after various heat treatments. Although narrow groove tungsten-inert-gas welding reduced volume of weld bead, significant embrittlement was observed in a heat affected zone transformed due to heat input. Post weld heat treatment above 993 K successfully moderated the brittle transformed region. The hardness of the brittle region strongly depends on the heat treatment temperature. Meanwhile, strength of base metal was slightly reduced by the treatment at temperature ranging from 993 to 1053 K. Moreover, softening due to double welding was observed only in the weld metal, but negligible in base metal.

Welding template

International Nuclear Information System (INIS)

Ben Venue, R.J. of.

1976-01-01

A welding template is described which is used to weld strip material into a cellular grid structure for the accommodation of fuel elements in a nuclear reactor. On a base plate the template carries a multitude of cylindrical pins whose upper half is narrower than the bottom half and only one of which is attached to the base plate. The others are arrested in a hexagonal array by oblong webs clamped together by chuck jaws which can be secured by means of screws. The parts are ground very accurately. The template according to the invention is very easy to make. (UWI) [de

Fatigue strength of socket welded pipe joint

International Nuclear Information System (INIS)

Iida, K.; Matsuda, F.; Sato, M.; Higuchi, M.; Nakagawa, A.

1994-01-01

Fully reversed four point bending fatigue tests were carried out of small diameter socket welded joints made of carbon steels. Experimental parameters are pipe diameter, thickness of pipe and socket wall, throat depth and shape of fillet welds, slip-on and diametral gaps in the socket welding, lack of penetration at the root of fillet welds, and peening of fillet welds. In most cases a fatigue crack started from the root of the fillet, but in the case of higher stress amplitude, it tended to start from the toe of fillet. The standard socket welded joint of 50 mm diameter showed relatively low fatigue strength, 46 MPa in stress amplitude at the 10 7 cycles failure life. This value corresponds to about 1/5 of that of the smoothed base metal specimens in axial fatigue. The fatigue strength showed decrease with increasing pipe diameter, and increase with increasing the thickness of pipe and socket wall. The effects of throat depth and shape of fillet welds on fatigue strength were not significant. Contrary to the expectation, the fatigue strength of the socket welded joint without slip-on gap is higher than that of the joint with the normal gap. A lack of penetration at the root deleteriously reduced fatigue strength, showing 14 MPa in stress amplitude at the 10 7 cycles failure life for the 50 mm diameter socket joint. (orig.)

Photo-Induced Electron Spin Polarization in a Narrow Band Gap Semiconductor Nanostructure

International Nuclear Information System (INIS)

Peter, A. John; Lee, Chang Woo

2012-01-01

Photo-induced spin dependent electron transmission through a narrow gap InSb/InGa x Sb 1−x semiconductor symmetric well is theoretically studied using transfer matrix formulism. The transparency of electron transmission is calculated as a function of electron energy for different concentrations of gallium. Enhanced spin-polarized photon assisted resonant tunnelling in the heterostructure due to Dresselhaus and Rashba spin-orbit coupling induced splitting of the resonant level and compressed spin-polarization are observed. Our results show that Dresselhaus spin-orbit coupling is dominant for the photon effect and the computed polarization efficiency increases with the photon effect and the gallium concentration

Welding state of art for Eurofer 97 application to Tritium Blanket Module for ITER Reactor

Energy Technology Data Exchange (ETDEWEB)

Aubert, P. [CEA Saclay, Dept. Modelisation de Systemes et Structures (DEN/DANS/DM2S/DIR), 91 - Gif sur Yvette (France); Janin, F. [CEA Saclay, Dept. Modelisation de Systemes et Structures (DEN/DANS/DPC/SCP/Gerailp), 91 - Gif sur Yvette (France)

2007-07-01

Full text of publication follows: Eurofer weldability must be established for data base assessment and TBM manufacturing support. Electron Beam, Hybrid (Laser combined with MIG/MAG), Laser and Narrow Gap TIG processes have been carried out on Eurofer samples from 0.5 mm to 40 mm. Electron Beam produces very narrow fusion zone width, in the range of 3 to 4 mm, that yields brittle joints with (5-ferrite. This process is considered only for low penetration depth (cooling plates). The other processes produce similar results, with attenuation or enhanced effects, depending on cooling rates and weld penetration depth. Pre- and post-heating have been applied on hybrid and laser welds. High hardness values, increasing brittleness and softening effects in the Heat Affected Zone are observed for each welding configuration that could signal creep problems. The Fusion Zones are typically composed of martensite laths, with small grain sizes. In the Heat Affected Zones, martensite grains are observed with M23C6 carbide precipitation. Delta ferrite has been observed only in Electron Beam welds, due to very high cooling rate during the solidification phase, related to strong enhanced weld shape. Eurofer filler wire with optimized chemical composition is developed for producing welds with good properties. To restore properties after welding, PWHT seems is necessary and several treatments including one at 750 deg. C for 2 hours have been performed. Also tries is a re-austenisation treatment of 10 h at 1050 deg. C. affecting order to improve results, pre- and post-heating has been applied. The heating produced by the resistive heater was too low, and new welding tests are planned at higher temperatures (400 deg. C). However, the pre- and post-heating at higher temperatures will complicate manufacturing of TBM clamping For penetration depths below 10 mm, laser process is the reference method and TIG second. Distortion level performed by laser process is acceptable for manufacturing

Critical heat flux analysis on change of plate temperature and cooling water flow rate for rectangular narrow gap with bilateral-heated cases

International Nuclear Information System (INIS)

M Hadi Kusuma; Mulya Juarsa; Anhar Riza Antariksawan

2013-01-01

Boiling heat transfer phenomena on rectangular narrow gap was related to the safety of nuclear reactors. Research done in order to study the safety of nuclear reactors in particular relating to boiling heat transfer and useful on the improvement of next-generation reactor designs. The research focused on calculation of the heat flux during the cooling process in rectangular narrow gap size 1.0 mm. with initial temperatures 200°C. 400°C, and 600°C, also the flow rates of cooling water 0,1 liters/second. 0,2 liters/second. and 0,3 liters/second. Experiments carried out by injecting water at a certain flow rate with the water temperature 85°C. Transient temperature measurement data recorded by the data acquisition system. Transient temperature measurement data is used to calculate the flux of heat gain is then used to obtain the heat transfer coefficient. This research aimed to obtain the correlation between critical heat flux and heat transfer coefficient to changes in temperatures and water flow rates for bilaterally-heated cases on rectangular narrow gap. The results obtained for a constant cooling water flow rate, critical heat flux will increase when hot plate temperature also increased. While on a constant hot plate temperature, coefficient heat transfer will increase when cooling water flow rate also increased. Thus it can be said that the cooling water flow rate and temperature of the hot plate has a significant effect on the critical heat flux and heat transfer coefficient resulted in quenching process of vertical rectangular narrow gap with double-heated cases. (author)

First-principles study of direct and narrow band gap semiconducting β-CuGaO2

International Nuclear Information System (INIS)

Nguyen, Manh Cuong; Zhao, Xin; Wang, Cai-Zhuang; Ho, Kai-Ming

2015-01-01

Semiconducting oxides have attracted much attention due to their great stability in air or water and the abundance of oxygen. Recent success in synthesizing a metastable phase of CuGaO 2 with direct narrow band gap opens up new applications of semiconducting oxides as absorber layer for photovoltaics. Using first-principles density functional theory calculations, we investigate the thermodynamic and mechanical stabilities as well as the structural and electronic properties of the β-CuGaO 2 phase. Our calculations show that the β-CuGaO 2 structure is dynamically and mechanically stable. The energy band gap is confirmed to be direct at the Γ point of Brillouin zone. The optical absorption occurs right at the band gap edge and the density of states near the valance band maximum is large, inducing an intense absorption of light as observed in experiment. (paper)

Measurement of critical heat flux in narrow gap with two-dimensional slices

International Nuclear Information System (INIS)

Kim, Yong Hoon; Kim, Sung Joong; Noh, Sang Woo; Suh, Kune Y.

2002-01-01

A cooling mechanism due to boiling in a gap between the debris crust and the reactor pressure vessel (RPV) wall was proposed for the TMI-2 reactor accident analysis. If there is enough heat transfer through the gap to cool the outer surface of the debris and the inner surface of the wall, the RPV wall may preserve its integrity during a severe core melt accident. If the heat removal through gap cooling relative to the counter-current flow limitation (CCFL) is pronounced, the safety margin of the reactor can be far greater than what had been previously known in the severe accident management arena. Should a severe accident take place, the RPV integrity will be maintained because of the inherent nature of degraded core coolability inside the lower head due to boiling in a narrow gap between the debris crust and the RPV wall. As a defense-in-depth measure, the heat removal capability by gap cooling coupled with external cooling can be examined for the Korean Standard Nuclear Power Plant (KSNPP) and the Advanced Power Reactor 1400MWe (APR1400) in light of the TMI-2 vessel survival. A number of studies were carried out to investigate the complex heat transfer mechanisms for the debris cooling in the lower plenum. However, these heat transfer mechanisms have not been clearly understood yet. The CHFG (Critical Heat Flux in Gap) experiments at KAERI were carried out to develop the critical heat flux (CHF) correlation in a hemispherical gap, which is the upper limit of the heat transfer. According to the CHFG experiments performed with a pool boiling condition, the CHF in a parallel gap was reduced by 1/30 compared with the value measured in the open pool boiling condition. The correlation developed from the CHFG experiment is based on the fact that the CHF in a hemispherical gap is governed by the CCFL and a Kutateladze type CCFL parameter correlates CCFL data well in hemispherical gap geometry. However, the results of the CHFG experiments appear to be limited in their

High thermal stability solution-processable narrow-band gap molecular semiconductors.

Science.gov (United States)

Liu, Xiaofeng; Hsu, Ben B Y; Sun, Yanming; Mai, Cheng-Kang; Heeger, Alan J; Bazan, Guillermo C

2014-11-19

A series of narrow-band gap conjugated molecules with specific fluorine substitution patterns has been synthesized in order to study the effect of fluorination on bulk thermal stability. As the number of fluorine substituents on the backbone increase, one finds more thermally robust bulk structures both under inert and ambient conditions as well as an increase in phase transition temperatures in the solid state. When integrated into field-effect transistor devices, the molecule with the highest degree of fluorination shows a hole mobility of 0.15 cm(2)/V·s and a device thermal stability of >300 °C. Generally, the enhancement in thermal robustness of bulk organization and device performance correlates with the level of C-H for C-F substitution. These findings are relevant for the design of molecular semiconductors that can be introduced into optoelectronic devices to be operated under a wide range of conditions.

Theory of tamm surface states on the boundary between Hgsub(1-x)Cdsub(x)Te type semimetal and narrow-gap semiconductor

International Nuclear Information System (INIS)

Mekhtiyev, M.A.; Kalina, V.A.

1980-01-01

The conditions of appearance of tamm surface states and their energy spectrum on the boundary of semimetals and narrow-gap semiconductors are considered. By the Green function method the equation for surface state energy is obtained. The solution of the latter is analyzed in particular cases when energy of heavy hole zones of the semimetal and semiconductor is the same and when the heavy hole gap of the semiconductor is shifted down relatively to the semimetal of the same name gap as well as accurate computer calculation. It is shown that neither in parabolic limits, nor in cases of a strongly unparabolic semiconductor (semimetal) and a parabolic semimetal (semiconductor) the equation obtained has no solutions at small quasipulse values i.e. there are no surface states. In the case when the heavy hole zone of a semiconductor is shifted down for the value of the order of narrow-gap semiconductor the effective mass of surface states turns to be twice heavier than that of the semimetal volumetrical electrons [ru

The Heat Flux Analysis in an Annulus Narrows Gap With Initial Temperature Variations Using HeaTiNG-01 Test Section

International Nuclear Information System (INIS)

Mulya Juarsa; Efrizon Umar; Andhang Widi Harto

2009-01-01

An experiment to understand the complexity of boiling phenomena on a narrow gap, which has occurs in severe accident at TMI-2 NPP is necessary to be done in aimed to increase the understanding of accident management. The goal of research is to obtain a heat flux and critical heat flux (CHF) value during boiling heat transfer process in a narrow gap annulus. The method of research is experimental using HeaTiNG-01 test section. The experiment has been done with heating-up heated rod until a certain initial temperature, for this experiment, three initial temperature variations was decided at 650°C, 750°C dan 850°C. Then, a cooling process in heated rod by saturated water was recorded based on temperature data changes. Temperature data was used to calculate a value of heat flux and wall superheat temperature, until the results could be defined in boiling curve. The result of this research shows that, although the initial temperature of heated rod was different, the value of CHF is almost similar with CHF average 253.7 kW/m 2 with the changes of only 4.7%. The event of boiling in a narrow gap is not included pool boiling category based on the comparison of film boiling area of the experiment to Bromley correlations. (author)

Green digital signage using nanoparticle embedded narrow-gap field sequential TN-LCDs

Science.gov (United States)

Kobayashi, Shunsuke; Shiraishi, Yukihide; Sawai, Hiroya; Toshima, Naoki; Okita, Masaya; Takeuchi, Kiyofumi; Takatsu, Haruyoshi

2012-03-01

We have fabricated field sequential color (FSC)-LCDs using cells and modules of narrow-gap TN-LCDs with and without doping the nanoparticles of PCyD-ZrO2 and AF-SiO2. It is shown that the FSC-LCD exhibits a high optical efficiency of OE=4.5 that is defined as OE=[Luminance]/[W/m2]=(cd/W). This figure may provide us a good reference or to clear the Energy Star Program Version 5-3 that issues a guideline: LCD with 50 inch on the diagonal consumes the energy of 108W. Through this research it is claimed that our FSC=LCD may be a novel green digital signage.

Experimental and numerical studies on the issues in laser welding of light-weight alloys in a zero-gap lap joint configuration

Science.gov (United States)

Harooni, Masoud

current study a non-destructive evaluation method based on spectroscopy is proposed to detect the presence of pores in the lap joint of laser welded AZ31B magnesium alloy. The electron temperature that is calculated by the Boltzmann plot method is correlated to the presence of pores in the weld bead. A separate series of experiments was performed to evaluate the effect of an oxide coating layer on the dynamic behavior of the molten pool in the laser welding of an AZ31B magnesium alloy in a zero-gap lap joint configuration. A high speed CCD camera assisted with a green laser as an illumination source was selected to record the weld pool dynamics. Another technique used in this study was two-pass laser welding process to join AZ31B magnesium sheet in a zero-gap, lap-shear configuration. Two groups of samples including one pass laser welding (OPLW) and two pass laser welding (TPLW) were studied. In the two pass laser welding procedure, the first pass is performed by a defocused laser beam on the top of the two overlapped sheets in order to preheat the faying surface prior to laser welding, while the second pass is applied to melt and eventually weld the samples. Tensile and microhardness tests were used to measure the mechanical properties of the laser welded samples. A spectrometer was also used in real-time to correlate pore formation with calculated electron temperature using the Boltzmann plot method. The results of calculated electron temperature confirmed the previous results in earlier chapter. Magnesium and aluminum are two alloys which are used in different industries mainly due to their light weight. The main use of these two alloys is in automotive industry. Since different parts of the automobiles can be manufactured with each of these two alloys, it is essential to evaluate the joining feasibility of dissimilar metals such as aluminum to magnesium. A 4 kW fiber laser is used to join AZ31B magnesium alloy to AA 6014 using an overlap joint configuration. Two

Safety evaluation of socket weld integrity in nuclear piping

International Nuclear Information System (INIS)

Choi, Y.H.; Kim, H.J.; Choi, S.Y.; Kim, Y.J.; Kim, Y.J.

2004-01-01

The purposes of this paper are to evaluate the integrity of socket weld in nuclear piping and prepare the technical basis for a new guideline on radiographic testing (RT) for the socket weld. Recently, the integrity of the socket weld is regarded as a safety concern in nuclear power plants because lots of failures and leaks have been reported in the socket weld. The root causes of the socket weld failure are known as unanticipated loadings such as vibration or thermal fatigue and improper weld joint during construction. The ASME Code sec. III requires 1/16 inch gap between the pipe and fitting in the socket weld. Many failure cases, however, showed that the gap requirement was not satisfied. The Code also requires magnetic particle examination (MT) or liquid penetration examination (PT) on the socket weld, but not radiographic examination (RT). It means that it is not easy to examine the 1/16 inch gap in the socket weld by using the NDE methods currently required in the Code. In this paper, the effects of the requirements in the ASME Code sec. III on the socket weld integrity were evaluated by using finite element method. The crack behavior in the socket weld was also investigated under vibration event in nuclear power plants. The results showed that the socket weld was very susceptible to the vibration if the requirements in ASME Code were not satisfied. The constraint between the pipe and fitting due to the contact significantly affects the integrity of the socket weld. This paper also suggests a new guideline on the RT for the socket weld during construction stage in nuclear power plants. (orig.)

Through the optical combiner monitoring in remote fiber laser welding of zinc coated steels

Science.gov (United States)

Colombo, Daniele; Colosimo, Bianca M.; Previtali, Barbara; Bassan, Daniele; Lai, Manuel; Masotti, Giovanni

2012-03-01

Thanks to the recent affirmation of the active fiber lasers, remote laser welding of zinc coated steels is under investigation with a particular emphasis on the overlap joint geometry. Due to the high power and high beam quality offered by these lasers, the remote laser welding process has become more practicable. However laser welding of lap zinc coated steels is still problematic because of the violent vaporisation of zinc. The presence of a gap between the plates allowing vapour degassing has been proven to avoid defects due to zinc vaporization. On the other hand variation in the gap value can lead to the welding defect formation. Therefore constant gap values should be ensured and deviation from the reference gap value has to be monitored during the execution of the welding process. Furthermore, the on-line monitoring of the gap values between the plates can be helpful for the on-line quality control of the welding process. The paper proposes a new monitoring solution for the measurement of the gap in remote fiber laser welding of overlapped zinc coated steels. In this solution, referred as Through the Optical Combiner Monitoring (TOCM) , the optical emissions from the welding process are directly observed through the optical combiner of the fiber laser source with spectroscopic equipment. The TOCM solution presented in the paper is integrated in an IPG YLS 3000 fiber laser source whose beam is deflected and focused by means of an El.En. ScanFiber scanning system with an equivalent focal length of 300 mm. After the definition of the right welding process conditions, spectroscopic tests are exploited to evaluate the optical emission from the welding plasma/plume. Acquired spectra are then analysed with multivariate data analysis approach in order to ensure gap monitoring. Results showed that with the proposed method it is possible to evaluate not only the gap between the plates but also the location inside the weld at which the variation occurs. Furthermore

Enhanced dissociation of charge-transfer states in narrow band gap polymer:fullerene solar cells processed with 1,8-octanedithiol

NARCIS (Netherlands)

Moet, D.J.D.; Lenes, M.; Morana, M.; Azimi, H.; Brabec, C.J.; Blom, P.W.M.

2010-01-01

The improved photovoltaic performance of narrow band gap polymer:fullerene solar cells processed from solutions containing small amounts of 1,8-octanedithiol is analyzed by modeling of the experimental photocurrent. In contrast to devices that are spin coated from pristine chlorobenzene, these cells

Enhanced dissociation of charge-transfer states in narrow band gap polymer : fullerene solar cells processed with 1,8-octanedithiol

NARCIS (Netherlands)

Moet, D. J. D.; Lenes, M.; Morana, M.; Azimi, H.; Brabec, C. J.; Blom, P. W. M.

2010-01-01

The improved photovoltaic performance of narrow band gap polymer:fullerene solar cells processed from solutions containing small amounts of 1,8-octanedithiol is analyzed by modeling of the experimental photocurrent. In contrast to devices that are spin coated from pristine chlorobenzene, these cells

Thick SS316 materials TIG welding development activities towards advanced fusion reactor vacuum vessel applications

Science.gov (United States)

Kumar, B. Ramesh; Gangradey, R.

2012-11-01

Advanced fusion reactors like ITER and up coming Indian DEMO devices are having challenges in terms of their materials design and fabrication procedures. The operation of these devices is having various loads like structural, thermo-mechanical and neutron irradiation effects on major systems like vacuum vessel, divertor, magnets and blanket modules. The concept of double wall vacuum vessel (VV) is proposed in view of protecting of major reactor subsystems like super conducting magnets, diagnostic systems and other critical components from high energy 14 MeV neutrons generated from fusion plasma produced by D-T reactions. The double walled vacuum vessel is used in combination with pressurized water circulation and some special grade borated steel blocks to shield these high energy neutrons effectively. The fabrication of sub components in VV are mainly used with high thickness SS materials in range of 20 mm- 60 mm of various grades based on the required protocols. The structural components of double wall vacuum vessel uses various parts like shields, ribs, shells and diagnostic vacuum ports. These components are to be developed with various welding techniques like TIG welding, Narrow gap TIG welding, Laser welding, Hybrid TIG laser welding, Electron beam welding based on requirement. In the present paper the samples of 20 mm and 40 mm thick SS 316 materials are developed with TIG welding process and their mechanical properties characterization with Tensile, Bend tests and Impact tests are carried out. In addition Vickers hardness tests and microstructural properties of Base metal, Heat Affected Zone (HAZ) and Weld Zone are done. TIG welding application with high thick SS materials in connection with vacuum vessel requirements and involved criticalities towards welding process are highlighted.

Thick SS316 materials TIG welding development activities towards advanced fusion reactor vacuum vessel applications

International Nuclear Information System (INIS)

Kumar, B Ramesh; Gangradey, R

2012-01-01

Advanced fusion reactors like ITER and up coming Indian DEMO devices are having challenges in terms of their materials design and fabrication procedures. The operation of these devices is having various loads like structural, thermo-mechanical and neutron irradiation effects on major systems like vacuum vessel, divertor, magnets and blanket modules. The concept of double wall vacuum vessel (VV) is proposed in view of protecting of major reactor subsystems like super conducting magnets, diagnostic systems and other critical components from high energy 14 MeV neutrons generated from fusion plasma produced by D-T reactions. The double walled vacuum vessel is used in combination with pressurized water circulation and some special grade borated steel blocks to shield these high energy neutrons effectively. The fabrication of sub components in VV are mainly used with high thickness SS materials in range of 20 mm- 60 mm of various grades based on the required protocols. The structural components of double wall vacuum vessel uses various parts like shields, ribs, shells and diagnostic vacuum ports. These components are to be developed with various welding techniques like TIG welding, Narrow gap TIG welding, Laser welding, Hybrid TIG laser welding, Electron beam welding based on requirement. In the present paper the samples of 20 mm and 40 mm thick SS 316 materials are developed with TIG welding process and their mechanical properties characterization with Tensile, Bend tests and Impact tests are carried out. In addition Vickers hardness tests and microstructural properties of Base metal, Heat Affected Zone (HAZ) and Weld Zone are done. TIG welding application with high thick SS materials in connection with vacuum vessel requirements and involved criticalities towards welding process are highlighted.

Welding zinc coated steel with a CO/sub 2/ laser

International Nuclear Information System (INIS)

Akhter, R.; Steen, W.M.

1993-01-01

Welding of zinc coated steel has been studied using a high power CO/sub 2/ laser. This process is of great interest to the manufactures of car, washing machines and other components made from sheet steel and subject to corrosion. The problem associated with the welding of zinc coated steel is the low boiling point of zinc (906C) relative to the high melting point of steel (1500C). The problem is particularly important in lap welding where the zinc layer is between the lapped sheets. Under these conditions the laser 'keyhole' will generate very high vapour pressure in the zinc layer with a consequent severe risk of vapour eruption destroying the continuity of the weld bead. Several techniques are presented for the removal of zinc vapours from the interface between the two sheets. It is shown that this problem solved by suitable gap between the sheets during lap welding. Hence full penetration welds without deterioration of the weld bead can be obtained. A theory has been presented which predicted an exact gap size needed to exhaust the zinc vapour. The gap depends upon the welding speed, zinc coating thickness and thickness of the sheet. The theory predicts the weld quality satisfactorily. (author)

Experimental study on the effect of gap size to CCFL and CHF in a vertical of narrow rectangular channel during quenching process

International Nuclear Information System (INIS)

Juarsa, Mulya; Putra, Nandy; Septiadi, Wayan Nata; Antariksawan, Anhar Riza

2014-01-01

Highlights: • Quenching in narrow rectangular channel with gap sizes variation was investigated. • The mechanism of counter-current flow depends on gap sizes variation. • The results confirmed the existence of CCFL in narrow rectangular channels. • CHF and mass flux gradient in the quenching was about 0.22 times than steady state. • Modification of CHF and mass flow rate dimensionless correlation was established. - Abstract: The quenching process has become an important thermal management study to intensify the safety margin for the integrity of the reactor vessel under the core meltdown condition. The boiling heat transfer mechanism in the channel is one aspect that needs further examination. The present study aimed to investigate the effect of the differences in channel gap size to counter-current flow limitation (CCFL) and critical heat flux (CHF) during transient cooling in atmospheric pressure and quenching using two vertical plates with 1 mm, 2 mm, and 3 mm gap sizes and heated length of 1100 mm. The initial temperature of the plate was set at 600 °C. Cooling water mass flow rate and sib-cooled temperature were set at about 0.089 kg/s and 90 °C, respectively. Calculations were performed to obtain the CHF value through the boiling curve using transient temperature data. Non-dimensional correlations from other research study was used in this research. The influence of gap sizes on CCFL and CHF resulted in an increased value of CHF relative to gap size; additionally, the CHF for gap sizes of 2 mm and 3 mm increased about 34.4% and 140.5%, respectively, compared to the CHF for the 1 mm gap size. In this research, a curve map of the relationship between non-dimensional CHF and non-dimensional mass flux of water flowing downward shows that the correlation of this experimental study has a gradient number of about 0.22 similar to Mishima and Nishihara correlation. The results confirmed the existence of CCFL in the vertical narrow rectangular channels due

Magnetoraman in narrow-gap quantum wells: the resonant and non-resonant regimes

International Nuclear Information System (INIS)

Lopez-Richard, V.; Hai, G.-Q.; Trallero-Giner, C.; Marques, G. E.

2002-01-01

Raman scattering appears as one leading tool in the study of electronic excitations and spin-related phenomena. In particular magneto-Raman geometries allow for the selective activation of single-particle (SPE) or collective density excitations (CDE). A special attention will be done to the electronic properties within the conduction subband by spin-flip Raman scattering as a relevant and current research topic. Our theoretical framework is based on the Kane-Weiler 8x8 k.p Hamiltonian model and is applied to narrow-gap HgCdTe/CdTe heterostructures. The anomalous behavior of the conduction band g-factor and cyclotron masses, in terms of the field and the Landau level-filling factor, can be revealed in complementary Raman scattering geometries. (Authors)

Band-gap narrowing of TiO2 films induced by N-doping

International Nuclear Information System (INIS)

Nakano, Y.; Morikawa, T.; Ohwaki, T.; Taga, Y.

2006-01-01

N-doped TiO 2 films were deposited on n + -GaN/Al 2 O 3 substrates by reactive magnetron sputtering and subsequently crystallized by annealing at 550 o C in flowing N 2 gas. The N-doping concentration was ∼8.8%, as determined from X-ray photoelectron spectroscopy measurements. Deep-level optical spectroscopy measurements revealed two characteristic deep levels located at 1.18 and 2.48 eV below the conduction band. The 1.18 eV level is probably attributable to the O vacancy state and can be active as an efficient generation-recombination center. Additionally, the 2.48 eV band is newly introduced by the N-doping and contributes to band-gap narrowing by mixing with the O 2p valence band

Low activation steels welding with PWHT and coating for ITER test blanket modules and DEMO

Science.gov (United States)

Aubert, P.; Tavassoli, F.; Rieth, M.; Diegele, E.; Poitevin, Y.

2011-02-01

EUROFER weldability is investigated in support of the European material properties database and TBM manufacturing. Electron Beam, Hybrid, laser and narrow gap TIG processes have been carried out on the EUROFER-97 steel (thickness up to 40 mm), a reduced activation ferritic-martensitic steel developed in Europe. These welding processes produce similar welding results with high joint coefficients and are well adapted for minimizing residual distortions. The fusion zones are typically composed of martensite laths, with small grain sizes. In the heat-affected zones, martensite grains contain carbide precipitates. High hardness values are measured in all these zones that if not tempered would degrade toughness and creep resistance. PWHT developments have driven to a one-step PWHT (750 °C/3 h), successfully applied to joints restoring good material performances. It will produce less distortion levels than a full austenitization PWHT process, not really applicable to a complex welded structure such as the TBM. Different tungsten coatings have been successfully processed on EUROFER material. It has shown no really effect on the EUROFER base material microstructure.

Low activation steels welding with PWHT and coating for ITER test blanket modules and DEMO

Energy Technology Data Exchange (ETDEWEB)

Aubert, P., E-mail: Philippe.aubert@cea.fr [CEA Saclay, DEN/DM2S, F-91191 Gif sur Yvette (France); Tavassoli, F. [CEA Saclay, DEN/DMN, F-91191 Gif sur Yvette (France); Rieth, M. [KIT, IMF I, Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen (Germany); Diegele, E.; Poitevin, Y. [Fusion for Energy (F4E), C/Josep Pla 2 - Ed. B3, 08019 Barcelona (Spain)

2011-02-15

EUROFER weldability is investigated in support of the European material properties database and TBM manufacturing. Electron Beam, Hybrid, laser and narrow gap TIG processes have been carried out on the EUROFER-97 steel (thickness up to 40 mm), a reduced activation ferritic-martensitic steel developed in Europe. These welding processes produce similar welding results with high joint coefficients and are well adapted for minimizing residual distortions. The fusion zones are typically composed of martensite laths, with small grain sizes. In the heat-affected zones, martensite grains contain carbide precipitates. High hardness values are measured in all these zones that if not tempered would degrade toughness and creep resistance. PWHT developments have driven to a one-step PWHT (750 {sup o}C/3 h), successfully applied to joints restoring good material performances. It will produce less distortion levels than a full austenitization PWHT process, not really applicable to a complex welded structure such as the TBM. Different tungsten coatings have been successfully processed on EUROFER material. It has shown no really effect on the EUROFER base material microstructure.

Low activation steels welding with PWHT and coating for ITER test blanket modules and DEMO

International Nuclear Information System (INIS)

Aubert, P.; Tavassoli, F.; Rieth, M.; Diegele, E.; Poitevin, Y.

2011-01-01

EUROFER weldability is investigated in support of the European material properties database and TBM manufacturing. Electron Beam, Hybrid, laser and narrow gap TIG processes have been carried out on the EUROFER-97 steel (thickness up to 40 mm), a reduced activation ferritic-martensitic steel developed in Europe. These welding processes produce similar welding results with high joint coefficients and are well adapted for minimizing residual distortions. The fusion zones are typically composed of martensite laths, with small grain sizes. In the heat-affected zones, martensite grains contain carbide precipitates. High hardness values are measured in all these zones that if not tempered would degrade toughness and creep resistance. PWHT developments have driven to a one-step PWHT (750 o C/3 h), successfully applied to joints restoring good material performances. It will produce less distortion levels than a full austenitization PWHT process, not really applicable to a complex welded structure such as the TBM. Different tungsten coatings have been successfully processed on EUROFER material. It has shown no really effect on the EUROFER base material microstructure.

Detection of defects in laser welding of AZ31B magnesium alloy in zero-gap lap joint configuration by a real-time spectroscopic analysis

Science.gov (United States)

Harooni, Masoud; Carlson, Blair; Kovacevic, Radovan

2014-05-01

The effect of surface oxide layer existing at the lap-joint faying surface of magnesium sheets is investigated on the keyhole dynamics of the weld pool and weld bead qualities. It is observed that by removing the oxide layer from the faying surface of the lap joint, a high quality weld can be achieved in the laser welding process. However, the presence of an oxide layer deteriorates the quality of the weld by forming pores at the interface of the two overlapped sheets. The purpose of this paper is to identify the correlation between the integrity of the weld and the interaction between the laser and material. A spectroscopy sensor was applied to detect the spectra emitted from a plasma plume during the laser welding of AZ31B magnesium alloy in a zero-gap lap joint configuration. The electron temperature was calculated by applying a Boltzmann plot method based on the detected spectra, and the correlation between the pore formation and the spectral signals was studied. The laser molten pool and the keyhole condition were monitored in real-time by a high speed charge-coupled device (CCD) camera. A green laser was used as an illumination source in order to detect the influence of the oxide layer on the dynamic behavior of the molten pool. Results revealed that the detected spectrum and weld defects had a meaningful correlation for real-time monitoring of the weld quality during laser welding of magnesium alloys.

Charge separation dynamics in a narrow band gap polymer-PbS nanocrystal blend for efficient hybrid solar cells

NARCIS (Netherlands)

Piliego, Claudia; Manca, Marianna; Kroon, Renee; Yarema, Maksym; Szendrei, Krisztina; Andersson, Mats R.; Heiss, Wolfgang; Loi, Maria A.

2012-01-01

We have demonstrated efficient hybrid solar cells based on lead sulfide (PbS) nanocrystals and a narrow band gap polymer, poly[{2,5-bis(2-hexyldecyl)-2,3,5,6-tetrahydro-3,6-dioxopyrrolo[3,4-c]pyrrole-1,4-diyl}-alt-{[2,2'-(1,4-phenylene)bis-thiophene]-5,5'-diyl}], (PDPPTPT). An opportune mixing of

Possibility of designing television control system for welded joint formation on electron beam welding

International Nuclear Information System (INIS)

Lifshits, M.L.; Lobanova, N.G.

1987-01-01

Regression equations (models), connecting seam characteristics: width and depth with the welding bath leading front in joint gap and seam width respectively - are obtained at electron beam welding of circular articles with guaranteed clearance with application of television control system. Dispersion analysis showed the models adequancy to the process in the range, where they were identified

Friction stir spot welding of dissimilar aluminium alloys

International Nuclear Information System (INIS)

Bozkurt, Yahya

2016-01-01

Friction stir spot welding (FSSW) has been proposed as an effective technology to spot weld the so-called “difficult to be welded” metal alloys such as thin sheets aluminum alloys and dissimilar materials. FSSW is derived from friction stir welding technology, its principle benefit being low cost joining, lower welding temperature and shorter welding time than conventional welding methods. In this study, dissimilar AlMg 3 and AlCu 4 Mg 1 aluminium alloy plates were FSSWed by offsetting the low strength sheet on upper side of the weld. The effects of tool rotation speed on the microstructure, lap shear fracture load (LSFL), microhardness and fracture features of the weld are investigated by constant welding parameters. The maximum LSFL was obtained by increasing the tool rotational speed. However, the joints exhibited pull-out nugget fracture mode under lap shear tensile testing conditions. The largest completely bonded zone was observed as 5.86 mm which was narrower at the opposite position of the joint. Key words: friction stir spot welding, aluminium alloys, mechanical properties, dissimilar joint, welding parameters

"Narrowing the transmission gap: A synthesis of three decades of research on intergenerational transmission of attachment": Correction.

Science.gov (United States)

2018-04-01

Reports an error in "Narrowing the transmission gap: A synthesis of three decades of research on intergenerational transmission of attachment" by Marije L. Verhage, Carlo Schuengel, Sheri Madigan, R. M. Pasco Fearon, Mirjam Oosterman, Rosalinda Cassibba, Marian J. Bakermans-Kranenburg and Marinus H. van IJzendoorn ( Psychological Bulletin , 2016[Apr], Vol 142[4], 337-366). In the article, there are errors in Table 7. The percentages of the attachment classifications do not add up to 100%. The corrected version of Table 7 is provided in the erratum. (The following abstract of the original article appeared in record 2015-55801-001.) Twenty years ago, meta-analytic results (k = 19) confirmed the association between caregiver attachment representations and child-caregiver attachment (Van IJzendoorn, 1995). A test of caregiver sensitivity as the mechanism behind this intergenerational transmission showed an intriguing "transmission gap." Since then, the intergenerational transmission of attachment and the transmission gap have been studied extensively, and now extend to diverse populations from all over the globe. Two decades later, the current review revisited the effect sizes of intergenerational transmission, the heterogeneity of the transmission effects, and the size of the transmission gap. Analyses were carried out with a total of 95 samples (total N = 4,819). All analyses confirmed intergenerational transmission of attachment, with larger effect sizes for secure-autonomous transmission (r = .31) than for unresolved transmission (r = .21), albeit with significantly smaller effect sizes than 2 decades earlier (r = .47 and r = .31, respectively). Effect sizes were moderated by risk status of the sample, biological relatedness of child-caregiver dyads, and age of the children. Multivariate moderator analyses showed that unpublished and more recent studies had smaller effect sizes than published and older studies. Path analyses showed that the transmission could not

Investigation on fracture toughness of laser beam welded steels

International Nuclear Information System (INIS)

Riekehr, S.; Cam, G.; Santos, J.F. dos; Kocak, M.; Klein, R.M.; Fischer, R.

1999-01-01

Laser beam welding is currently used in the welding of a variety of structural materials including hot and cold rolled steels, high strength low alloy and stainless steels, aluminium and titanium alloys, refractory and high temperature alloys and dissimilar materials. This high power density welding process has unique advantages of cost effectiveness, low distortion, high welding speed, easy automation, deep penetration, narrow bead width, and narrow HAZ compared to the conventional fusion welding processes. However, there is a need to understand the deformation and fracture properties of laser beam weld joints in order to use this cost effective process for fabrication of structural components fully. In the present study, an austenitic stainless steel, X5CrNi18 10 (1.4301) and a ferritic structural steel, RSt37-2 (1.0038), with a thickness of 4 mm were welded by 5 kW CO 2 laser process. Microhardness measurements were conducted to determine the hardness profiles of the joints. Flat micro-tensile specimens were extracted from the base metal, fusion zone, and heat affected zone of ferritic joint to determine the mechanical property variation across the joint and the strength mismatch ratio between the base metal and the fusion zone. Moreover, fracture mechanics specimens were extracted from the joints and tested at room temperature to determine fracture toughness, Crack Tip Opening Displacement (CTOD), of the laser beam welded specimens. The effect of the weld region strength mis-matching on the fracture toughness of the joints have been evaluated. Crack initiation, crack growth and crack deviation processes have also been examined. These results were used to explain the influence of mechanical heterogeneity of the weld region on fracture behaviour. This work is a part of the ongoing Brite-Euram project Assessment of Quality of Power Beam Weld Joints (ASPOW). (orig.)

Development of remote pipe welding tool for divertor cassettes in JT-60SA

Energy Technology Data Exchange (ETDEWEB)

Hayashi, Takao, E-mail: hayashi.takao@jaea.go.jp [Fusion Research and Development Directorate, Japan Atomic Energy Agency, Naka (Japan); Sakurai, Shinji; Sakasai, Akira; Shibanuma, Kiyoshi [Fusion Research and Development Directorate, Japan Atomic Energy Agency, Naka (Japan); Kono, Wataru; Ohnawa, Toshio; Matsukage, Takeshi [Toshiba Corporation, Yokohama, Kanagawa (Japan)

2015-12-15

Highlights: • Remote pipe welding tool accessing from inside of the pipe has been newly developed. • Cooling pipe with a jut on the edge expands the acceptable welding gap up to 0.5 mm. • Positioning accuracy of the laser beam is realized to be less than ±0.1 mm. • We have achieved robust welding for an angular misalignment of 0.5°. - Abstract: Remote pipe welding tool accessing from inside of the pipe has been newly developed for JT-60SA. Remote handling (RH) system is necessary for the maintenance and repair of the divertor cassette in JT-60SA. Because the space around the cooling pipe connected with the divertor cassette is very limited, the cooling pipe is to be remotely cut and welded from inside for the maintenance. A laser welding method was employed to perform circumferential welding by rotating the focusing mirror inside the pipe. However, the grooves of connection pipes are not precisely aligned for welding. The most critical issue is therefore to develop a reliable welding tool for pipe connection without a defect such as undercut weld due to a gap caused by angular and axial misalignments of grooves. In addition, an angular misalignment between two pipes due to inclination of pipe has to be taken into account for the positioning of the laser beam during welding. In this paper, the followings are proposed to solve the above issues: (1) Cooling pipe connected with the divertor is machined to have a jut on the edge so as to expand the acceptable welding gap up to 0.5 mm by filling the gap with welded jut. (2) Positioning accuracy of the laser beam for reliable welding is realized to be less than ±0.1 mm along the circumferential target for welding by a position control mechanism provided in the tool even in the case of up to angular misalignment of 0.5° between connection pipes. Based on the above proposals, we have achieved robust welding for a large gap up to 0.5 mm as well as the maximum angular misalignment of 0.5° between connection pipes

Fatique Resistant, Energy Efficient Welding Program, Final Technical Report

Energy Technology Data Exchange (ETDEWEB)

Egland, Keith; Ludewig, Howard

2006-05-25

The program scope was to affect the heat input and the resultant weld bead geometry by synchronizing robotic weave cycles with desired pulsed waveform shapes to develop process parameters relationships and optimized pulsed gas metal arc welding processes for welding fatique-critical structures of steel, high strength steel, and aluminum. Quality would be addressed by developing intelligent methods of weld measurement that accurately predict weld bead geometry from process information. This program was severely underfunded, and eventually terminated. The scope was redirected to investigate tandem narrow groove welding of steel butt joints during the one year of partial funding. A torch was designed and configured to perform a design of experiments of steel butt weld joints that validated the feasability of the process. An initial cost model estimated a 60% cost savings over conventional groove welding by eliminating the joint preparation and reducing the weld volume needed.

Correlation of microstructure and fracture toughness of advanced 9Cr/CrMoV dissimilarly welded joint

Energy Technology Data Exchange (ETDEWEB)

Guo, Qian [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Lu, Fenggui, E-mail: Lfg119@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Liu, Xia [Shanghai Turbine Plant of Shanghai Electric Power Generation Equipment Co. Ltd., Shanghai 200240 (China); Yang, Renjie [Shanghai Turbine Works Company, Shanghai 200240 (China); Cui, Haichao [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Gao, Yulai, E-mail: ylgao@shu.edu.cn [State Key Laboratory of Advanced Special Steels, Shanghai University, Shanghai 200072 (China)

2015-06-25

In this paper, the fracture toughness and the related microstructure characteristics of dissimilarly welded joint manufactured by advanced 9Cr and CrMoV steels were systematically investigated. The dissimilarly welded joint was fabricated by narrow gap submerged arc welding (NG-SAW) applying multi-layer and multi-pass technique. Fracture toughness, as one of the most important property to assess the reliability of welded joint, was studied for different regions including CrMoV base metal (CrMoV-BM), heat affected zone (HAZ) of CrMoV side (CrMoV-HAZ), weld metal (WM), heat affected zone of 9Cr side (9Cr-HAZ) and 9Cr base metal (9Cr-BM). It was found that the fracture toughness of CrMoV-BM, CrMoV-HAZ and WM was better than that of 9Cr-HAZ and 9Cr-BM. In order to illustrate these results, the microstructure of the whole welded joint was observed by optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM) detailedly. It was found that the fine high-temperature tempered martensite and bainite in WM, CrMoV-BM and CrMoV-HAZ contribute to the higher fracture toughness, while lower fracture toughness for 9Cr-BM and HAZ was caused by coarse tempered lath-martensite. Furthermore, the fracture morphology showed that ductile fracture occurred in WM and CrMoV side, while brittle fracture appeared in BM and HAZ of 9Cr side.

Molecular dynamics study on welding a defected graphene by a moving fullerene

International Nuclear Information System (INIS)

Cai, Kun; Wan, Jing; Yu, Jingzhou; Cai, Haifang; Qin, Qinghua

2016-01-01

Highlights: • Fullerene (FN) is adopted to weld the gap on a graphene (GN) sheet using molecular dynamics simulation. • The mechanism is that the dangling sp"1 carbon atoms on both sides of gap are excited by FN to form new sp"2-sp"2 carbon bonds. • The velocity of FN influences the welding result due to the fact that the deformation of GN depends on the velocity of FN. • A complex nanostructure, e.g., cone, can be formed by the present method, which will be applicable in nano fabrication/manufacturing. - Abstract: When a composite nanostructure is fabricated through van der Waals interaction only, the interaction among components may be sensitive to environmental conditions. To endow such a structure with relative stability, new covalent bonds should be applied. In this paper, a welding method for welding a circular graphene with a defect gap through a moving fullerene (C240 or C540 buckyball) is presented. When the buckyball moves above the gap, the two faces of the gap are attracted to each other and the distance between the two faces is shortened. When the dangling carbon atoms on both faces of the gap are excited to form new normal sp"2-sp"2 carbon bonds, the gap can be sewn up quickly. Molecular dynamics simulations are presented to demonstrate the welding process. When the gap is a sector, an ideal cone can be fabricated using the present method.

Molecular dynamics study on welding a defected graphene by a moving fullerene

Energy Technology Data Exchange (ETDEWEB)

Cai, Kun, E-mail: kuncai99@163.com [College of Water Resources and Architectural Engineering, Northwest A& F University, Yangling 712100 (China); Research School of Engineering, The Australian National University, ACT 2601 (Australia); Wan, Jing; Yu, Jingzhou; Cai, Haifang [College of Water Resources and Architectural Engineering, Northwest A& F University, Yangling 712100 (China); Qin, Qinghua [Research School of Engineering, The Australian National University, ACT 2601 (Australia)

2016-07-30

Highlights: • Fullerene (FN) is adopted to weld the gap on a graphene (GN) sheet using molecular dynamics simulation. • The mechanism is that the dangling sp{sup 1} carbon atoms on both sides of gap are excited by FN to form new sp{sup 2}-sp{sup 2} carbon bonds. • The velocity of FN influences the welding result due to the fact that the deformation of GN depends on the velocity of FN. • A complex nanostructure, e.g., cone, can be formed by the present method, which will be applicable in nano fabrication/manufacturing. - Abstract: When a composite nanostructure is fabricated through van der Waals interaction only, the interaction among components may be sensitive to environmental conditions. To endow such a structure with relative stability, new covalent bonds should be applied. In this paper, a welding method for welding a circular graphene with a defect gap through a moving fullerene (C240 or C540 buckyball) is presented. When the buckyball moves above the gap, the two faces of the gap are attracted to each other and the distance between the two faces is shortened. When the dangling carbon atoms on both faces of the gap are excited to form new normal sp{sup 2}-sp{sup 2} carbon bonds, the gap can be sewn up quickly. Molecular dynamics simulations are presented to demonstrate the welding process. When the gap is a sector, an ideal cone can be fabricated using the present method.

Materials and welding process development for nuclear application in the Federal Republic of Germany

International Nuclear Information System (INIS)

Kussmaul, K.; Stoppler, W.; Sinz, R.

1982-01-01

The concept of Basis Safety was developed in the Federal Republic of Germany (FRG) in order to achieve exclusion of catastrophic failure of pressure boundary components in Light Water Reactors (LWRs). This concept provides redundant safeties both for long-term service as well as for an accident by improving toughness properties of the base material (BM), heat-affected zone (HAZ) and deposited metal (DM) of components with relevance safety. With the help of the welding simulation technique, the toughness properties in the HAZ was investigated as a function of stress-relief temperature. Submerged-arc welding (SAW) on heavy section components were investigated during and after welding. This helped to delineate boundary conditions for a computer code for the design and optimization of a joint and its HAZ. The advantage of the narrow gap technique is the extremely low amount of sensitive coarse grained zones. Processing tough filler materials with optimum weld parameters will provide excellent material properties at an elevated strength level in shape-welded heavy section components. The martensitic steel X 20 CrMoV 12 has an excellent weldability of the BM (HAZ without problems), but it has not been possible up to now, to achieve equal properties for the deposited material. This is also the case for martensitic welding. As far as austenitic steels are concerned the sulfur content had also to be lowered. Sufficient toughness had to be proved also in the case of impact loading for austenitic welded joints subsequent to thermal aging. Susceptibility to corrosion of individual austenitic materials and material conditions was investigated and remedies elaborated. 33 figures, 7 tables

Microstructure characteristics and temperature-dependent high cycle fatigue behavior of advanced 9% Cr/CrMoV dissimilarly welded joint

International Nuclear Information System (INIS)

Wu, Qingjun; Lu, Fenggui; Cui, Haichao; Ding, Yuming; Liu, Xia; Gao, Yulai

2014-01-01

Advanced 9% Cr and CrMoV steels chosen as candidate materials are first welded by narrow-gap submerged arc welding (NG-SAW) to fabricate the heavy section rotor. The present work focuses on studying the high-cycle fatigue (HCF) behavior of advanced 9% Cr/CrMoV dissimilarly welded joint at different temperatures. Conditional fatigue strength of this dissimilarly welded joint was obtained by HCF tests at room temperature (RT), 400 °C and 470 °C. It was observed that the failure occurred at the side of CrMoV base metal (BM), weld metal (WM) and heat affected zone (HAZ) of CrMoV side over 5×10 7 cycles for the specimens tested at RT, 400 °C and 470 °C. The detailed microstructures of BMs, WMs and HAZs as well as fracture appearance were observed by optical microscopy (OM) and scanning electron microscopy (SEM). Precipitation and aggregation of carbides along the grain boundaries were clearly detected with the increase of temperature, which brought a negative effect on the fatigue properties. It is interesting to note that the inclusion size leading to crack initiation became smaller for the HCF test at higher temperature. Therefore, reduction in the inclusion size in a welded joint helps to improve the HCF performance at high temperature

Microstructure characteristics and temperature-dependent high cycle fatigue behavior of advanced 9% Cr/CrMoV dissimilarly welded joint

Energy Technology Data Exchange (ETDEWEB)

Wu, Qingjun [Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai 200240 (China); Lu, Fenggui, E-mail: Lfg119@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai 200240 (China); Shanghai Key Laboratory of Modern Metallurgy and Materials Processing, Shanghai University, Shanghai 200072 (China); Cui, Haichao [Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai 200240 (China); Ding, Yuming; Liu, Xia [Shanghai Turbine Plant of Shanghai Electric Power Generation Equipment Co. Ltd., Shanghai 200240 (China); Gao, Yulai, E-mail: ylgao@shu.edu.cn [Shanghai Key Laboratory of Modern Metallurgy and Materials Processing, Shanghai University, Shanghai 200072 (China)

2014-10-06

Advanced 9% Cr and CrMoV steels chosen as candidate materials are first welded by narrow-gap submerged arc welding (NG-SAW) to fabricate the heavy section rotor. The present work focuses on studying the high-cycle fatigue (HCF) behavior of advanced 9% Cr/CrMoV dissimilarly welded joint at different temperatures. Conditional fatigue strength of this dissimilarly welded joint was obtained by HCF tests at room temperature (RT), 400 °C and 470 °C. It was observed that the failure occurred at the side of CrMoV base metal (BM), weld metal (WM) and heat affected zone (HAZ) of CrMoV side over 5×10{sup 7} cycles for the specimens tested at RT, 400 °C and 470 °C. The detailed microstructures of BMs, WMs and HAZs as well as fracture appearance were observed by optical microscopy (OM) and scanning electron microscopy (SEM). Precipitation and aggregation of carbides along the grain boundaries were clearly detected with the increase of temperature, which brought a negative effect on the fatigue properties. It is interesting to note that the inclusion size leading to crack initiation became smaller for the HCF test at higher temperature. Therefore, reduction in the inclusion size in a welded joint helps to improve the HCF performance at high temperature.

A comparative study of pulsed Nd:YAG laser welding and TIG welding of thin Ti6Al4V titanium alloy plate

International Nuclear Information System (INIS)

Gao, Xiao-Long; Zhang, Lin-Jie; Liu, Jing; Zhang, Jian-Xun

2013-01-01

This paper reports on a study aiming at comparing properties of the Ti6Al4V titanium alloy joints between pulsed Nd:YAG laser welding and traditional fusion welding. To achieve the research purpose, Ti6Al4V titanium alloy plates with a thickness of 0.8 mm were welded using pulsed Nd:YAG laser beam welding (LBW) and gas tungsten arc welding (TIG), respectively. Residual distortions, weld geometry, microstructure and mechanical properties of the joints produced with LBW and TIG welding were compared. During the tensile test, with the aid of a high speed infrared camera, evolution of the plastic strain within tensile specimens corresponding to LBW and TIG welding were recorded and analyzed. Compared with the TIG, the welded joint by LBW has the characters of small overall residual distortion, fine microstructure, narrow heat-affected zone (HAZ), high Vickers hardness. LBW welding method can produce joints with higher strength and ductility. It can be concluded that Pulsed Nd:YAG laser welding is much more suitable for welding the thin Ti6Al4V titanium alloy plate than TIG welding.

Development of bore tools for pipe welding and cutting

International Nuclear Information System (INIS)

Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji

1998-01-01

In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

Development of bore tools for pipe welding and cutting

Energy Technology Data Exchange (ETDEWEB)

Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1998-04-01

In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

Fundamental Laser Welding Process Investigations

DEFF Research Database (Denmark)

Bagger, Claus; Olsen, Flemming Ove

1998-01-01

In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...... video pictures (400 Hz), a clear impact on the seam characteristics has been identified when a hump occurs.Finally, a clear correlation between the position of the focus point, the resultant process type and the corresponding signal intensity and signal variation has been found for sheets welded...

Fatigue evaluation for the socket weld in nuclear power plants

International Nuclear Information System (INIS)

Choi, Young Hwan; Choi, Sun Yeong; Huh, Nam Soo

2004-01-01

The operating experience showed that the fatigue is one of the major piping failure mechanisms in nuclear power plants (NPPs). The pressure and/or temperature loading transients, the vibration, and the mechanical cyclic loading during the plant operation may induce the fatigue failure in the nuclear piping. Recently, many fatigue piping failure occurred at the socket weld area have been widely reported. Many failure cases showed that the gap requirement between the pipe and fitting in the socket weld was not satisfied though the ASME Code Sec. Requires 1/16 inch gap in the socket weld. The ASME Code OM also limits the vibration level of the piping system, but some failure cases showed the limitation was not satisfied during the plant operation. In this paper, the fatigue behavior of the socket weld in the nuclear piping was estimated by using the three dimensional finite element method. The results are as follows. The socket weld is susceptible to the vibration if the vibration levels exceed the requirement in the ASME Code OM. The effect of the pressure or temperature transient load on the socket weld in NPPs is not significant because of the very low frequency of the transient during the plant lifetime operation. 'No gap' is very risky to the socket weld integrity for the specific systems having the vibration condition to exceed the requirement in the ASME OM Code and/or the transient loading condition. The reduction of the weld leg size from 1.09 * t 1 to 0.75 * t 1 can affect severely on the socket weld integrity

A Neural Network Approach for GMA Butt Joint Welding

DEFF Research Database (Denmark)

Christensen, Kim Hardam; Sørensen, Torben

2003-01-01

This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...... penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least...

A Neural Network Approach for GMA Butt Joint Welding

DEFF Research Database (Denmark)

Christensen, Kim Hardam; Sørensen, Torben

2003-01-01

penetration, when the gap width is varying during the welding process. The process modeling to facilitate the mapping from joint geometry and reference weld quality to significant welding parameters has been based on a multi-layer feed-forward network. The Levenberg-Marquardt algorithm for non-linear least......This paper describes the application of the neural network technology for gas metal arc welding (GMAW) control. A system has been developed for modeling and online adjustment of welding parameters, appropriate to guarantee a certain degree of quality in the field of butt joint welding with full...

International Conference on Narrow Gap Semiconductors Held in Southampton, England on 19-23 July 1992. Abstracts Booklet

Science.gov (United States)

1992-07-01

University, Liniz. Narrow gap semiconductors offer the possibility to investigate in detail the role of conduction electrons in spin relaxation processes. In...crucial role on device performance. Hg1 ,-Zn.Te (N2T) is considered an alternative material to Hg1 -. Cd.Te (NCT) for infrared detectors. To the best of our... iaSb -AlSb-InAs-AlSh-GaSb), focusing on the effects of a magnetic fiheld parallel to the tunneling current, that is, perpendicular to the materials

Corrosion behaviour of welds and Ta in liquid lead

Energy Technology Data Exchange (ETDEWEB)

Heinzel, A., E-mail: Annette.heinzel@kit.edu; Müller, G.; Weisenburger, A.

2016-02-15

Four specimens, P91 welded by friction stir welding with and without post heat treatment, P91 electromagnetic pulse welded (EMP) and 14Cr ODS (explosive welding) were exposed at 550 °C for up to 2131 h to Pb containing 10{sup −6} wt% oxygen. After the exposure none of the samples showed dissolution attack, all were protected by an oxide layer at the surface. Nearly no effect on the oxidation due to welding was found in both friction stir welded specimens. Severe deformation and partial melting during explosive welding result in a slower oxide layer growth within the welding zone. The EMP sample was tested as delivered without post-heat treatment. No Pb penetrated into the tiny gap between the welded parts. After the test, the gap is filled up with oxides. Additionally, Ta, discussed as a pump impeller material, was exposed to Pb and PbBi at different temperatures (400–900 °C) and oxygen concentrations in liquid metal (saturated, 10{sup −6} wt%, 10{sup −8} wt% and reduced (<<10{sup −8} wt%). Only the Ta specimens exposed to Pb with highly reduced oxygen content showed nearly no attack. All the others exhibited oxide scale formation that becomes severe above 400 °C test temperature.

Electron-beam welding of thorium-doped iridium alloy sheets

International Nuclear Information System (INIS)

David, S.A.; Liu, C.T.; Hudson, J.D.

1979-04-01

Modified iridium alloys containing 100 ppM Th were found to be very susceptible to hot-cracking during gas tungsten-arc and electron-beam welding. However, the electron-beam welding process showed greater promise of success in welding these alloys, in particular Ir--0.3% W doped with 200 ppM Th and 50 ppM Al. The weldability of this particular alloy was extremely sensitive to the welding parameters, such as beam focus condition and welding speed, and the resulting fusion zone structure. At low speed successful electron-beam welds were made over a narrow range of beam focus conditions. However, at high speeds successful welds can be made over an extended range of focus conditions. The fusion zone grain structure is a strong function of welding speed and focus condition, as well. In the welds that showed hot-cracking, a region of positive segregation of thorium was identified at the fusion boundary. This highly thorium-segregated region seems to act as a potential source for the nucleation of a liquation crack, which later grows as a centerline crack

Development of laser beam welding for the lip seal configuration

International Nuclear Information System (INIS)

Yadav, Ashish; Joshi, Jaydeep; Singh, Dhananjay Kumar; Natu, Harshad; Rotti, Chandramouli; Bandyopadhyay, Mainak; Chakraborty, Arun

2015-01-01

Highlights: • Laser welding parameter optimization for required weld penetration. • Parametric study of actual scenarios like air gap, plate & beam misalignment. • Destructive and non-destructive examination of the welds and He-leak testing. - Abstract: A vacuum seal using the lip sealing technique is emerging as the most likely choice for fusion devices, to comply with the requirement of maintainability. The welding technology considered for lip sealing is laser welding, due to the attributes of small spot diameter, low concentrated heat input, high precision and penetration. To establish the process, an experiment has been conducted on a sample size of 150 mm × 50 mm having thickness of 2 mm, material AISI304L to assess the dependence of beam parameters like, laser power, speed and focusing distance on penetration and quality of weld joint. Further, the assessment of the effect of welding set-up variables like air-gap between plates, plate misalignment, and laser beam misalignment on the weld quality is also required. This paper presents the results of this experimental study and also the plan for developing a large (∼10 m) size laser welded seal, that simulates, appropriately, the configuration required in large dimension fusion devices.

Development of laser beam welding for the lip seal configuration

Energy Technology Data Exchange (ETDEWEB)

Yadav, Ashish, E-mail: ashish.yadav@iter-india.org [ITER-India, Institute for Plasma Research, Sector 25, Gandhinagar 382016, Gujarat (India); Joshi, Jaydeep; Singh, Dhananjay Kumar [ITER-India, Institute for Plasma Research, Sector 25, Gandhinagar 382016, Gujarat (India); Natu, Harshad [Magod Laser Machining Pvt. Ltd., KIADB Ind. Area, Jigani, Anekal Taluk, Bengaluru 560105 (India); Rotti, Chandramouli; Bandyopadhyay, Mainak; Chakraborty, Arun [ITER-India, Institute for Plasma Research, Sector 25, Gandhinagar 382016, Gujarat (India)

2015-10-15

Highlights: • Laser welding parameter optimization for required weld penetration. • Parametric study of actual scenarios like air gap, plate & beam misalignment. • Destructive and non-destructive examination of the welds and He-leak testing. - Abstract: A vacuum seal using the lip sealing technique is emerging as the most likely choice for fusion devices, to comply with the requirement of maintainability. The welding technology considered for lip sealing is laser welding, due to the attributes of small spot diameter, low concentrated heat input, high precision and penetration. To establish the process, an experiment has been conducted on a sample size of 150 mm × 50 mm having thickness of 2 mm, material AISI304L to assess the dependence of beam parameters like, laser power, speed and focusing distance on penetration and quality of weld joint. Further, the assessment of the effect of welding set-up variables like air-gap between plates, plate misalignment, and laser beam misalignment on the weld quality is also required. This paper presents the results of this experimental study and also the plan for developing a large (∼10 m) size laser welded seal, that simulates, appropriately, the configuration required in large dimension fusion devices.

Thermal-deformation effect of welding on A 1 reactor pressure vessel weld joints properties and state of stress

International Nuclear Information System (INIS)

Becka, J.; Kupka, I.

1976-01-01

The methods are compared of electroslag welding and of arc welding with a view to their possible application in welding the Bohunice A-1 reactor pressure vessel. Considered are the thermal deformation effects of welding on the physical properties and the stress present in welded joints. For testing, plates were used having the dimensions of 1100x2300x200 mm and rings with 4820 mm outer diameter, 1800 mm height and 170 mm thickness made of steel CSN 413O30 modified with Ni, Al+Ti. The deformation effect of welding on the residual surface and triaxial stress, the specific stored energy, the initiation temperature of brittle crack and the critical size of the initiation defect corresponding to the thermal deformation effect of welding were determined. It was found that for electroslag welding, there is a low probability of crack formation in the joints, a low level of residual stress and a low level of specific stored energy in a relatively wide joint zone. For arc welding there is a considerable probability of defect formation in the vicinity of the sharp boundary of the joint, a high level of the triaxial state of stress in the tensile region, and a high level of specific stored energy concentrated in the narrow zone of weld joints. The recommended thermal process is given for welding pressure vessels made of the CSN 413030 steel modified with Ni, Al+Ti, and 150 to 200 mm in thickness. (J.P.)

Weld-brazing - a new joining process. [combination resistance spot welding and brazing of titanium alloys

Science.gov (United States)

Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

1972-01-01

A joining process designated weld brazing which combines resistance spot welding and brazing has been developed. Resistance spot welding is used to position and align the parts as well as to establish a suitable faying surface gap for brazing. Fabrication is then completed by capillary flow of the braze alloy into the joint. The process has been used successfully to fabricate Ti-6Al-4V titanium alloy joints using 3003 aluminum braze alloy. Test results obtained on single overlap and hat-stiffened structural specimens show that weld brazed joints are superior in tensile shear, stress rupture, fatigue, and buckling than joint fabricated by spotwelding or brazing. Another attractive feature of the process is that the brazed joints is hermetically sealed by the braze material.

Photography as a means of narrowing the gap between physics and students

Science.gov (United States)

Bagno, Esther; Eylon, Bat-Sheva; Levy, Smadar

2007-01-01

Many teachers would agree that not all their A-level students appreciate the beauty of physics or enjoy solving complex problems. In this article, we describe a photo-contest activity aimed at narrowing the gap between physics and students. The photo contest, involving both students and teachers, is guided by the National Center of Physics Teachers in Israel. Students were requested to photograph a natural or contrived phenomenon, explain it using physical concepts and principles, present it to their classmates and finally submit the photographs to be judged by other students, teachers and a central committee consisting of experts, photographers and physicists. Seven teachers whose students were involved in the photo contest were interviewed. Teachers reported that, although only a few students presented their photos to the contest, many others were involved in various stages of the contest. The teachers were surprised to discover that the participating students were not necessarily the traditional high-achievers. All the teachers interviewed integrated the photographs into their regular physics lessons.

Measuring and recording system for electron beam welding parameters

International Nuclear Information System (INIS)

Lobanova, N.G.; Lifshits, M.L.; Efimov, I.I.

1987-01-01

The observation possibility during electron beam welding of circular articles with guaranteed clearance of welding bath leading front in joint gap and flare cloud over the bath by means of television monitor is considered. The composition and operation mode of television measuring system for metric characteristics of flare cloud and altitude of welding bath leading front in the clearance are described

Fluorene-based narrow-band-gap copolymers for red light- emitting diodes and bulk heterojunction photovoltaic cells

Institute of Scientific and Technical Information of China (English)

Mingliang SUN; Li WANG; Yangjun XIA; Bin DU; Ransheng LIU; Yong CAO

2008-01-01

A series of narrow band-gap conjugated copo-lymers (PFO-DDQ) derived from 9,9-dioctylfluorene (DOF) and 2,3-dimethyl-5,8-dithien-2-yl-quinoxalines (DDQ) is prepaid by the palladium-catalyzed Suzuki coupling reaction with the molar feed ratio of DDQ at around 1%,5%,15%,30% and 50%,respectively.The obtained polymers are readily soluble in common organic solvents.The solutions and the thin solid films of the copolymers absorb light from 300-590 nm with two absorbance.peaks at around 380 and 490 nm.The intens-ity of 490 nm peak increases with the increasing DDQ content in the polymers.Efficient energy transfer due to exciton trapping on narrow-band-gap DDQ sites has been observed.The PL emission consists exclusively of DDQ unit emission at around 591 643 nm depending on the DDQ content in solid film.The EL emission peaks are red-shifted from 580 nm for PFO-DDQ1 to 635 nm for PFO-DDQ50.The highest external quantum efficiency achieved with the device configuration ITO/PEDOT/ PVK/PFO-DDQt5/Ba/A1 is 1.33% with a luminous effi-ciency 1.54 cd/A.Bulk heterojunction photovoltaic cells fabricated from composite films of PFO-DDQ30 copoly-mer and [6,6]-phenyl C61 butyric acid methyl ester (PCBM) as electron donor and electron acceptor,respect-ively in device configuration:ITO/PEDOT:PSS/PFO-DDQ30:PCBM/PFPNBr/Al shows power conversion effi-ciencies of 1.18% with open-circuit voltage (Voc) of 0.90 V and short-circuit current density (Jsc) of 2.66 mA/cm2 under an AM1.5 solar simulator (100 mW/cm2).The photocurrent response wavelengths of the PVCs based on PFO-DDQ30/PCBM blends covers 300-700 nm.This indicates that these kinds of low band-gap polymers are promising candidates for polymeric solar cells and red light-emitting diodes.

Pool Boiling CHF in Inclined Narrow Annuli

International Nuclear Information System (INIS)

Kang, Myeong Gie

2010-01-01

Pool boiling heat transfer has been studied extensively since it is frequently encountered in various heat transfer equipment. Recently, it has been widely investigated in nuclear power plants for application to the advanced light water reactors designs. Through the review on the published results it can be concluded that knowledge on the combined effects of the surface orientation and a confined space on pool boiling heat transfer is of great practical importance and also of great academic interest. Fujita et al. investigated pool boiling heat transfer, from boiling inception to the critical heat flux (CHF, q' CHF ), in a confined narrow space between heated and unheated parallel rectangular plates. They identified that both the confined space and the surface orientation changed heat transfer much. Kim and Suh changed the surface orientation angles of a downward heating rectangular channel having a narrow gap from the downward-facing position (180 .deg.) to the vertical position (90 .deg.). They observed that the CHF generally decreased as the inclination angle (θ ) increased. Yao and Chang studied pool boiling heat transfer in a confined heat transfer for vertical narrow annuli with closed bottoms. They observed that when the gap size ( s ) of the annulus was decreased the effect of space confinement to boiling heat transfer increased. The CHF was occurred at much lower value for the confined space comparing to the unconfined pool boiling. Pool boiling heat transfer in narrow horizontal annular crevices was studied by Hung and Yao. They concluded that the CHF decreased with decreasing gap size of the annuli and described the importance of the thin film evaporation to explain the lower CHF of narrow crevices. The effect of the inclination angle on the CHF on countercurrent boiling in an inclined uniformly heated tube with closed bottoms was also studied by Liu et al. They concluded that the CHF reduced with the inclination angle decrease. A study was carried out

Stability of the split-band solution and energy gap in the narrow-band region of the Hubbard model

International Nuclear Information System (INIS)

Arai, T.; Cohen, M.H.

1980-01-01

By inserting quasielectron energies ω calculated from the fully renormalized Green's function of the Hubbard model obtained in the preceding paper into the exact expression of Galitskii and Migdal, the ground-state energy, the chemical potential, and the dynamic- and thermodynamic-stability conditions are calculated in the narrow-band region. The results show that as long as the interaction energy I is finite, electrons in the narrow-band region do not obey the Landau theory of Fermi liquids, and a gap appears between the lowest quasielectron energy ω and the chemical potential μ for any occupation n, regardless of whether the lower band is exactly filled or not. This unusual behavior is possible because, when an electron is added to the system of N electrons, the whole system relaxes due to the strong interaction, introducing a relaxation energy difference between the two quantities. We also show that all previous solutions which exhibit the split-band structure, including Hubbard's work, yield the same conclusion that electrons do not behave like Landau quasiparticles. However, the energy gap is calculated to be negative at least for some occupations n, demonstrating the dynamic instability of those solutions. They also exhibit thermodynamic instability for certain occupations, while the fully renormalized solution, having sufficient electron correlations built in, satisfies the dynamic and thermodynamic stability conditions for all occupations. When the lower band is nearly filled, the nature of the solution is shown to change, making the coherent motion of electrons with fixed k values more difficult. In the pathological limit where I=infinity, however, the gap vanishes, yielding a metallic state

Mechanism of formation and methods of removing magnetic blowing in welding

International Nuclear Information System (INIS)

Korol'kov, P.

1998-01-01

All welding processes using the electric arc or electron beams are characterised by the detrimental effect of magnetic fields: the electrons of the welding arc are subjected to the effect of the magnetic force distorting their trajectory. In most cases, the arc is deflected along the area of preparation for welding but, in this case, a natural magnetic field forms around the are and, consequently, arc in his unstable and, under severe conditions, the arc breaks up. The effect of the magnetic field of the welding are depends not only on its strength but also the shape and the depth of the area of preparation for welding, the specific pass in welding and arc voltage. Thus, the effect of the magnetic fields is the strongest in the deep and narrow areas of preparation for welding. In most cases, this effect is stronger in welding the weld root, and in subsequent passes the magnetic flux is shunted by the deposited metal. (author)

On crack propagation in the welded polyolefin pipes with and without the presence of weld beads

Czech Academy of Sciences Publication Activity Database

Mikula, Jakub; Hutař, Pavel; Nezbedová, E.; Lach, R.; Arbeiter, F.; Ševčík, Martin; Pinter, G.; Grellmann, W.; Náhlík, Luboš

2015-01-01

Roč. 87, DEC (2015), s. 95-104 ISSN 0264-1275 R&D Projects: GA ČR(CZ) GAP108/12/1560; GA MŠk(CZ) EE2.3.30.0063; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Slow crack growth * Butt weld * Lifetime estimation * Polyolefin pipes * Weld bead Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 3.997, year: 2015

Surface crack behavior in socket weld of nuclear piping under fatigue loading condition

International Nuclear Information System (INIS)

Choi, Y.H.; Kim, J.S.; Choi, S.Y.

2005-01-01

The ASME B and PV Code Sec. III allows the socket weld for the nuclear piping in spite of the weakness on the weld integrity. Recently, the integrity of the socket weld is regarded as a safety concern in nuclear power plants because many failures and leaks have been reported in the socket weld. OPDE (OECD Piping Failure Data Exchange) database lists 108 socket weld failures among 2,399 nuclear piping failure cases during 1970 to 2001. Eleven failures in the socket weld were also reported in Korean NPPs. Many failure cases showed that the root cause of the failure is the fatigue and the gap requirement for the socket weld given in ASME Code was not satisfied. The purpose of this paper is to evaluate the fatigue crack behavior of a surface crack in the socket weld under fatigue loading condition considering the gap effect. Three-dimensional finite element analysis was performed to estimate the fatigue crack behavior of the surface crack. Three types of loading conditions such as the deflection due to vibration, the pressure transient ranging from P=0 to 15.51 MPa, and the thermal transient ranging from T=25 C to 288 C were considered. The results are as follows; 1) The socket weld is susceptible to the vibration where the vibration levels exceed the requirement in the ASME operation and maintenance (OM) Code. 2) The effect of pressure or temperature transient load on the socket weld integrity is not significant. 3) No-gap condition gives very high possibility of the crack initiation at the socket weld under vibration loading condition. 4) For the specific systems having the vibration condition to exceed the requirement in the ASME Code OM and/or the transient loading condition from P=0 and T=25 C to P=15.51 MPa and T=288 C, radiographic examination to examine the gap during the construction stage is recommended. (orig.)

Laser spot welding of cobalt-based amorphous metal foils

International Nuclear Information System (INIS)

Runchev, Dobre; Dorn, Lutc; Jaferi, Seifolah; Purbst, Detler

1997-01-01

The results concerning weldability of amorphous alloy (VAC 6025F) in shape of foils and the quality of laser-spot welded joints are presented in this paper. The aim of the research was the production of a high quality welding joint, by preserving the amorphous structure. The quality of the joint was tested by shear strength analysis and microhardness measuring. The metallographic studies were made by using optical microscope and SEM. The results show that (1) overlapped Co based amorphous metals foils can be welded with high-quality by a pulsed Nd: YAG-Laser, but only within a very narrow laser parameter window; (2) the laser welded spots show comparably high strength as the basic material; (3) the structure of the welded spot remains amorphous, so that the same characteristics as the base material can be achieved. (author)

Coolability of oxidized particulate debris bed accumulated in horizontal narrow gaps

International Nuclear Information System (INIS)

Arai, Y.; Sugiyama, K.; Narabayashi, T.

2007-01-01

When LOCA occurs in a nuclear reactor system, the coolability of the core would be kept as reported at a series of presentations in ICONE14. Therefore the probability of the core meltdown is negligible small. However, from the view point of defense in depth, it is necessary to be sure that the coolability of the bottom of reactor pressure vessel (RPV) is maintained even if a part of the core should melt and a substantial amount of debris should be deposited on the lower plenum. We carried out an experimental study in order to observe the coolability of particulate core-metal debris bed with 12 mm thickness accompanied with rapid heat generation because of oxidization, which was reported at ICONE14. The coolability was assured by a small amount of coolant supply because of high capillary force of oxidized fine particulate debris produced. In the present study, we examined the coolability of particulate debris bed deposited in narrower gap of 1 mm or 5 mm that coolant supply is hard. The particulate debris beds were piled up on the stainless steel sheet with 0.1 mm thickness, which was used to measure the bottom temperatures of particulate debris bed by using a thermo-video camera. We set up a heat supply section with heat input of 2.1 kW, which simulates the hard debris bed deposited on the particulate debris bed as reported for the TMI-2 accident. We measured the temperatures of the bottom surface of the heat supply section and the heat fluxes released into debris bed as well as the temperatures at the bottom of debris bed on the stainless steel sheet. It is found that when only the upper surface of particulate debris bed is in the film boiling, capillary force causes coolant supply to the particulate debris bed. Therefore, in the condition of thicker gap with small particulate debris, coolability of debris bed is improved. We find out that smaller particulate debris is moved by vapor movement. As a result, the area that high capillary force is caused because of

Development of thick wall welding and cutting tools for ITER

International Nuclear Information System (INIS)

Nakahira, Masataka; Takahashi, Hiroyuki; Akou, Kentaro; Koizumi, Koichi

1998-01-01

The Vacuum Vessel, which is a core component of International Thermonuclear Experimental Reactor (ITER), is required to be exchanged remotely in a case of accident such as superconducting coil failure. The in-vessel components such as blanket and divertor are planned to be exchanged or fixed. In these exchange or maintenance operations, the thick wall welding and cutting are inevitable and remote handling tools are necessary. The thick wall welding and cutting tools for blanket are under developing in the ITER R and D program. The design requirement is to weld or cut the stainless steel of 70 mm thickness in the narrow space. Tungsten inert gas (TIG) arc welding, plasma cutting and iodine laser welding/cutting are selected as primary option. Element welding and cutting tests, design of small tools to satisfy space requirement, test fabrication and performance tests were performed. This paper reports the tool design and overview of welding and cutting tests. (author)

Development of thick wall welding and cutting tools for ITER

Energy Technology Data Exchange (ETDEWEB)

Nakahira, Masataka; Takahashi, Hiroyuki; Akou, Kentaro; Koizumi, Koichi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1998-04-01

The Vacuum Vessel, which is a core component of International Thermonuclear Experimental Reactor (ITER), is required to be exchanged remotely in a case of accident such as superconducting coil failure. The in-vessel components such as blanket and divertor are planned to be exchanged or fixed. In these exchange or maintenance operations, the thick wall welding and cutting are inevitable and remote handling tools are necessary. The thick wall welding and cutting tools for blanket are under developing in the ITER R and D program. The design requirement is to weld or cut the stainless steel of 70 mm thickness in the narrow space. Tungsten inert gas (TIG) arc welding, plasma cutting and iodine laser welding/cutting are selected as primary option. Element welding and cutting tests, design of small tools to satisfy space requirement, test fabrication and performance tests were performed. This paper reports the tool design and overview of welding and cutting tests. (author)

Optimization of process parameters of the activated tungsten inert gas welding for aspect ratio of UNS S32205 duplex stainless steel welds

Directory of Open Access Journals (Sweden)

G. Magudeeswaran

2014-09-01

Full Text Available The activated TIG (ATIG welding process mainly focuses on increasing the depth of penetration and the reduction in the width of weld bead has not been paid much attention. The shape of a weld in terms of its width-to-depth ratio known as aspect ratio has a marked influence on its solidification cracking tendency. The major influencing ATIG welding parameters, such as electrode gap, travel speed, current and voltage, that aid in controlling the aspect ratio of DSS joints, must be optimized to obtain desirable aspect ratio for DSS joints. Hence in this study, the above parameters of ATIG welding for aspect ratio of ASTM/UNS S32205 DSS welds are optimized by using Taguchi orthogonal array (OA experimental design and other statistical tools such as Analysis of Variance (ANOVA and Pooled ANOVA techniques. The optimum process parameters are found to be 1 mm electrode gap, 130 mm/min travel speed, 140 A current and 12 V voltage. The aspect ratio and the ferrite content for the DSS joints fabricated using the optimized ATIG parameters are found to be well within the acceptable range and there is no macroscopically evident solidification cracking.

Effect of Prior Deformation on Welding Microstructure of Steel 304L

Directory of Open Access Journals (Sweden)

WU Luo-fei

2017-01-01

Full Text Available This subject was raised by an automotive company.Based on the welding design on the curved surface,the effect of prior deformation on the weld structure was studied.Metal active-gas welding was used on the T-joint and pre-deformed plates of austenitic stainless steel 304L to find the proper welding parameters and observe the effect of prior deformation on the microstructure.The proper parameters acquired are:the speed of the torch is 4mm/s,the speed of delivery of welding wire is 2.5m/min and the voltage is 17V.In the T-joint and pre-deformed joint,the weld toes are in the zone with strain of 0% and 30%.In the pre-deformed welding specimen,it was observed that the fusion zone and partially melted zone are narrowed,carbide precipitation and ferrites are found less.In all,the microstructure in the pre-deformed weld joints on 304L is more uniform.

A study of electron beam welding of Mo based TZM alloy

International Nuclear Information System (INIS)

Chakraborty, S.P.; Krishnamurthy, N.

2013-12-01

Mo based TZM alloy is one of the most promising refractory alloy having several unique high temperature properties suitable for structural applications in the new generation advanced nuclear reactors. However, this alloy easily picks up interstitial impurities such as N 2 , H 2 and C from air during welding due to its reactive nature. High melting point of TZM alloy also restricts use of conventional welding technique for welding. Hence, Electron beam welding (EBW) technique with its deep penetration power to produce narrow heat affected zones under high vacuum was employed to overcome the above welding constraints by conducting a systematic study using both processes of bead on plate and butt joint configuration. Uniform and defect free weld joints were produced. Weld joints were subjected to optical characterization, chemical homogeneity analysis and microhardness profile study across the width of welds. Improved grain structure with equiaxed grains was obtained in the weld zone as compared to fibrous base structure. Original chemical composition was retained in the weld zone. The detailed results are described in this report. (author)

Some studies on weld bead geometries for laser spot welding process using finite element analysis

International Nuclear Information System (INIS)

Siva Shanmugam, N.; Buvanashekaran, G.; Sankaranarayanasamy, K.

2012-01-01

Highlights: → In this study, a 2 kW Nd:YAG laser welding system is used to conduct laser spot welding trials. → The size and shape of the laser spot weld is predicted using finite element simulation. → The heat input is assumed to be a three-dimensional conical Gaussian heat source. → The result highlights the effect of beam incident angle on laser spot welds. → The achieved results of numerical simulation are almost identical with a real weldment. -- Abstract: Nd:YAG laser beam welding is a high power density welding process which has the capability to focus the beam to a very small spot diameter of about 0.4 mm. It has favorable characteristics namely, low heat input, narrow heat affected zone and lower distortions, as compared to conventional welding processes. In this study, finite element method (FEM) is applied for predicting the weld bead geometry i.e. bead length (BL), bead width (BW) and depth of penetration (DP) in laser spot welding of AISI 304 stainless steel sheet of thickness 2.5 mm. The input parameters of laser spot welding such as beam power, incident angle of the beam and beam exposure time are varied for conducting experimental trials and numerical simulations. Temperature-dependent thermal properties of AISI 304 stainless steel, the effect of latent heat of fusion, and the convective and radiative aspects of boundary conditions are considered while developing the finite element model. The heat input to the developed model is assumed to be a three-dimensional conical Gaussian heat source. Finite-element simulations of laser spot welding were carried out by using Ansys Parametric Design Language (APDL) available in finite-element code, ANSYS. The results of the numerical analysis provide the shape of the weld beads for different ranges of laser input parameters that are subsequently compared with the results obtained through experimentation and it is found that they are in good agreement.

Socket weld integrity in nuclear piping under fatigue loading condition

International Nuclear Information System (INIS)

Choi, Young Hwan; Choi, Sun Yeong

2007-01-01

The purpose of this paper is to evaluate the integrity of socket weld in nuclear piping under the fatigue loading. The integrity of socket weld is regarded as a safety concern in nuclear power plants because many failures have been world-widely reported in the socket weld. Recently, socket weld failures in the chemical and volume control system (CVCS) and the primary sampling system (PSS) were reported in Korean nuclear power plants. The root causes of the socket weld failures were known as the fatigue due to the pressure and/or temperature loading transients and the vibration during the plant operation. The ASME boiler and pressure vessel (B and PV) Code Sec. III requires 1/16 in. gap between the pipe and fitting in the socket weld with the weld leg size of 1.09 x t 1 , where t 1 is the pipe wall thickness. Many failure cases, however, showed that the gap requirement was not satisfied. In addition, industry has demanded the reduction of weld leg size from 1.09 x t 1 to 0.75 x t 1 . In this paper, the socket weld integrity under the fatigue loading was evaluated using three-dimensional finite element analysis considering the requirements in the ASME Code. Three types of loading conditions such as the deflection due to vibration, the pressure transient ranging from P = 0 to 15.51 MPa, and the thermal transient ranging from T = 25 to 288 deg. C were considered. The results are as follows; (1) the socket weld is susceptible to the vibration where the vibration levels exceed the requirement in the ASME operation and maintenance (OM) code. (2) The effect of pressure or temperature transient load on socket weld in CVCS and PSS is not significant owing to the low frequency of transient during plant operation. (3) 'No gap' is very risky to the socket weld integrity for the systems having the vibration condition to exceed the requirement specified in the ASME OM Code and/or the transient loading condition from P = 0 and T = 25 deg. C to P = 15.51 MPa and T = 288 deg. C. (4

Efficient steam generation by inexpensive narrow gap evaporation device for solar applications.

Science.gov (United States)

Morciano, Matteo; Fasano, Matteo; Salomov, Uktam; Ventola, Luigi; Chiavazzo, Eliodoro; Asinari, Pietro

2017-09-20

Technologies for solar steam generation with high performance can help solving critical societal issues such as water desalination or sterilization, especially in developing countries. Very recently, we have witnessed a rapidly growing interest in the scientific community proposing sunlight absorbers for direct conversion of liquid water into steam. While those solutions can possibly be of interest from the perspective of the involved novel materials, in this study we intend to demonstrate that efficient steam generation by solar source is mainly due to a combination of efficient solar absorption, capillary water feeding and narrow gap evaporation process, which can also be achieved through common materials. To this end, we report both numerical and experimental evidence that advanced nano-structured materials are not strictly necessary for performing sunlight driven water-to-vapor conversion at high efficiency (i.e. ≥85%) and relatively low optical concentration (≈10 suns). Coherently with the principles of frugal innovation, those results unveil that solar steam generation for desalination or sterilization purposes may be efficiently obtained by a clever selection and assembly of widespread and inexpensive materials.

Tensile strength and fatigue strength of 6061 aluminum alloy friction welded joints

Energy Technology Data Exchange (ETDEWEB)

Ochi, H.; Tsujino, R. [Osaka Inst. of Tech., Asahi-ku Osaka (Japan); Sawai, T. [Osaka Sangyo Univ., Daito (Japan); Yamamoto, Y. [Setsunan Univ., Neyagawa (Japan); Ogawa, K. [Osaka Prefecture Univ., Sakai (Japan); Suga, Y. [Keio Univ., Kohoku-ku, Yokohama (Japan)

2002-07-01

Friction welding of 6061 aluminum alloy was carried out in order to examine the relationship between deformation heat input in the upset stage and joint performance. The joint performance was evaluated by tensile testing and fatigue testing. Stabilized tensile strength was obtained when the deformation heat input in the upset stage exceeded 200 J/s. Weld condition at the weld interface and the width of softened area affected fatigue strength more than tensile strength. That is, when the weld condition at the weld interface is good and the softened area is wide, fatigue strength increases. On the other hand, when the weld condition at the weld interface is good and the softened area is narrow, and when the weld condition at the weld interface is somewhat poor in spite of the wide softened area, fatigue strength decreases. The fatigue limit obtained by the fatigue testing revealed that, when the deformation heat input in the upset stage exceeded a certain value, sound joints could be produced. (orig.)

Narrowing the Gap in Outcomes: Further Overview of Data and Evidence on the ECM Outcomes for Vulnerable Groups. Progress Report and Update

Science.gov (United States)

Morris, Marian; Easton, Claire

2008-01-01

Narrowing the Gap (NtG) is a two-year development and research programme, funded by the Department for Children, Schools and Families (DCSF) and the Local Government Association (LGA), working in partnership with other agencies, including local authorities. It seeks to make a significant difference, on a national scale, to the performance of…

Development of laser cutting/welding system for remote maintenance of ITER manifold

Energy Technology Data Exchange (ETDEWEB)

Yamaoka, Hiroto; Tsuchiya, Kazuyuki; Awano, Toshihiko [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan); Oka, Kiyoshi [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

2002-09-01

A remote pipe cutting/welding system using a YAG laser was designed and fabricated for the maintenance of the main structural parts of ITER (International Thermonuclear Experimental Reactor), and a mock-up test carried out. The functions of this system are to cut 100A x Sch 40 pipes of SUS316L by internal access, to adjust the core gap between the as-cut pipe and new pipe, and to weld the pipes automatically. The core gap of the pipes could be decreased within the proper welding conditions by the mock-up test, and sound beads were obtained. (author)

Ti-6Al-4V electron beam weld qualification using laser scanning confocal microscopy

International Nuclear Information System (INIS)

Wanjara, P.; Brochu, M.; Jahazi, M.

2005-01-01

Processing conditions for manufacturing Ti-6Al-4V components by welding using an electron beam source are known to influence the transformation microstructure in the narrow fusion and heat-affected zones of the weld region. This work examined the effect of multiple-sequence welding on the characteristics of the transformed beta microstructure, using laser scanning confocal microscopy to resolve the Widmanstaetten alpha-beta structure in the fusion zone. The evolution in the alpha interlamellar spacing and plate thickness with processing was then related to microhardness measurements in the weld region

Numerical weld modeling - a method for calculating weld-induced residual stresses

International Nuclear Information System (INIS)

Fricke, S.; Keim, E.; Schmidt, J.

2001-01-01

In the past, weld-induced residual stresses caused damage to numerous (power) plant parts, components and systems (Erve, M., Wesseling, U., Kilian, R., Hardt, R., Bruemmer, G., Maier, V., Ilg, U., 1994. Cracking in Stabilized Austenitic Stainless Steel Piping of German Boiling Water Reactors - Characteristic Features and Root Causes. 20. MPA-Seminar 1994, vol. 2, paper 29, pp.29.1-29.21). In the case of BWR nuclear power plants, this damage can be caused by the mechanism of intergranular stress corrosion cracking in austenitic piping or the core shroud in the reactor pressure vessel and is triggered chiefly by weld-induced residual stresses. One solution of this problem that has been used in the past involves experimental measurements of residual stresses in conjunction with weld optimization testing. However, the experimental analysis of all relevant parameters is an extremely tedious process. Numerical simulation using the finite element method (FEM) not only supplements this method but, in view of modern computer capacities, is also an equally valid alternative in its own right. This paper will demonstrate that the technique developed for numerical simulation of the welding process has not only been properly verified and validated on austenitic pipe welds, but that it also permits making selective statements on improvements to the welding process. For instance, numerical simulation can provide information on the starting point of welding for every weld bead, the effect of interpass cooling as far as a possible sensitization of the heat affected zone (HAZ) is concerned, the effect of gap width on the resultant weld residual stresses, or the effect of the 'last pass heat sink welding' (welding of the final passes while simultaneously cooling the inner surface with water) producing compressive stresses in the root area of a circumferential weld in an austenitic pipe. The computer program FERESA (finite element residual stress analysis) was based on a commercially

Hybrid laser arc welding: State-of-art review

Science.gov (United States)

Acherjee, Bappa

2018-02-01

Hybrid laser arc welding simultaneously utilizes the arc welding and the laser welding, in a common interaction zone. The synergic effects of laser beam and eclectic arc in the same weld pool results in an increase of welding speed and penetration depth along with the enhancement of gap bridging capability and process stability. This paper presents the current status of this hybrid technique in terms of research, developments and applications. Effort is made to present a comprehensive technical know-how about this process through a systematic review of research articles, industrial catalogues, technical notes, etc. In the introductory part of the review, an overview of the hybrid laser arc welding is presented, including operation principle, process requirements, historical developments, benefits and drawbacks of the process. This is followed by a detailed discussion on control parameters those govern the performance of hybrid laser arc welding process. Thereafter, a report of improvements of performance and weld qualities achieved by using hybrid welding process is presented based on review of several research papers. The succeeding sections furnish the examples of industrial applications and the concluding remarks.

Charge separation dynamics in a narrow band gap polymer-PbS nanocrystal blend for efficient hybrid solar cells

OpenAIRE

Piliego, Claudia; Manca, Marianna; Kroon, Renee; Yarema, Maksym; Szendrei, Krisztina; Andersson, Mats R.; Heiss, Wolfgang; Loi, Maria A.

2012-01-01

We have demonstrated efficient hybrid solar cells based on lead sulfide (PbS) nanocrystals and a narrow band gap polymer, poly[{2,5-bis(2-hexyldecyl)-2,3,5,6-tetrahydro-3,6-dioxopyrrolo[3,4-c]pyrrole-1,4-diyl}-alt-{[2,2'-(1,4-phenylene)bis-thiophene]-5,5'-diyl}], (PDPPTPT). An opportune mixing of the two materials led to the formation of an energetically favorable bulk hetero-junction with a broad spectral response. Using a basic device structure, we reached a power conversion efficiency of s...

Large-scale transport across narrow gaps in rod bundles

Energy Technology Data Exchange (ETDEWEB)

Guellouz, M.S.; Tavoularis, S. [Univ. of Ottawa (Canada)

1995-09-01

Flow visualization and how-wire anemometry were used to investigate the velocity field in a rectangular channel containing a single cylindrical rod, which could be traversed on the centreplane to form gaps of different widths with the plane wall. The presence of large-scale, quasi-periodic structures in the vicinity of the gap has been demonstrated through flow visualization, spectral analysis and space-time correlation measurements. These structures are seen to exist even for relatively large gaps, at least up to W/D=1.350 (W is the sum of the rod diameter, D, and the gap width). The above measurements appear to compatible with the field of a street of three-dimensional, counter-rotating vortices, whose detailed structure, however, remains to be determined. The convection speed and the streamwise spacing of these vortices have been determined as functions of the gap size.

Shimmed electron beam welding process

Science.gov (United States)

Feng, Ganjiang; Nowak, Daniel Anthony; Murphy, John Thomas

2002-01-01

A modified electron beam welding process effects welding of joints between superalloy materials by inserting a weldable shim in the joint and heating the superalloy materials with an electron beam. The process insures a full penetration of joints with a consistent percentage of filler material and thereby improves fatigue life of the joint by three to four times as compared with the prior art. The process also allows variable shim thickness and joint fit-up gaps to provide increased flexibility for manufacturing when joining complex airfoil structures and the like.

Results of ITER toroidal field coil cover plate welding test

International Nuclear Information System (INIS)

Koizumi, Norikiyo; Matsui, Kunihiro; Shimizu, Tatsuya; Nakajima, Hideo; Iijima, Ami; Makino, Yoshinobu

2012-01-01

In ITER Toroidal Field (TF) coils, cover plates (CP) are welded to the teeth of the radial plate (RP) to fix conductors in the grooves of the RP. Though the total length of the welds is approximately 1.5 km and the height and width of the RP are 14 and 9 m, respectively, welding deformation of smaller than 1 mm for local out-of-plane distortion and smaller than several millimeters for in-plane deformation is required. Therefore, laser welding is used for CP welding to reduce welding deformation as much as possible. However, the gap in welding joints is expected to be a maximum of 0.5 mm. Thus, a laser welding technique to enable welding of joints with a gap of 0.5 mm in width has been developed. Applying this technology, a CP welding trial using an RP mock-up was successfully performed. The achieved local flatness, that is, the flatness of the cross-section of the RP mock-up, is 0.6 mm. The analysis using inherent strains, which are derived from the welding test using flat plates, also indicates that better local flatness can be achieved if the initial distortion is zero. In addition, the welding deformation of a full-scale RP is evaluated via analysis using the inherent strain. The analytical results show that in-plane deformation is approximately 5 mm and large out-of-plane deformation, consisting of approximately 5 mm-long wave distortion and a twist of approximately 1.5 mm in the RP cross-section, is generated. It is expected that the required profile can be achieved by determining the original geometry of an RP by simulating deformation during welding. It is also expected that the required local flatness of a DP can be achieved, since out-of-plane deformation can be reduced by increasing the number of RPs turned over during CP welding. A more detailed study is required. (author)

A Monte Carlo model for 3D grain evolution during welding

Science.gov (United States)

Rodgers, Theron M.; Mitchell, John A.; Tikare, Veena

2017-09-01

Welding is one of the most wide-spread processes used in metal joining. However, there are currently no open-source software implementations for the simulation of microstructural evolution during a weld pass. Here we describe a Potts Monte Carlo based model implemented in the SPPARKS kinetic Monte Carlo computational framework. The model simulates melting, solidification and solid-state microstructural evolution of material in the fusion and heat-affected zones of a weld. The model does not simulate thermal behavior, but rather utilizes user input parameters to specify weld pool and heat-affect zone properties. Weld pool shapes are specified by Bézier curves, which allow for the specification of a wide range of pool shapes. Pool shapes can range from narrow and deep to wide and shallow representing different fluid flow conditions within the pool. Surrounding temperature gradients are calculated with the aide of a closest point projection algorithm. The model also allows simulation of pulsed power welding through time-dependent variation of the weld pool size. Example simulation results and comparisons with laboratory weld observations demonstrate microstructural variation with weld speed, pool shape, and pulsed-power.

Research on Heat Source Model and Weld Profile for Fiber Laser Welding of A304 Stainless Steel Thin Sheet

Directory of Open Access Journals (Sweden)

Peizhi Li

2018-01-01

Full Text Available A heat source model is the key issue for laser welding simulation. The Gaussian heat source model is not suitable to match the actual laser weld profile accurately. Furthermore, fiber lasers are widely recognized to result in good-quality laser beam output, a narrower weld zone, less distortion, and high process efficiency, compared with other types of lasers (such as CO2, Nd : YAG, and diode lasers. At present, there are few heat source models for fiber laser welding. Most of researchers evaluate the weld profile only by the bead width and depth of penetration, which is not suitable for the laser keyhole welding nail-like profile. This paper reports an experimental study and FEA simulation of fiber laser butt welding on 1 mm thick A304 stainless steel. A new heat source model (cylindrical and cylindrical is established to match the actual weld profile using Marc and Fortran software. Four bead geometry parameters (penetration depth, bead width, waist width, and depth of the waist are used to compare between the experimental and simulation results. The results show that the heat source model of cylindrical and cylindrical can match the actual shape of the fiber laser welding feasibly. The error range of the penetration depth, bead width, waist width, and depth of the waist between experimental and simulation results is about 4.1 ± 1.6%, 2.9 ± 2.0%, 13.6 ± 7.4/%, and 18.3 ± 8.0%, respectively. In addition, it is found that the depth of penetration is more sensitive to laser power rather than bead width, waist width, and depth of the waist. Welding speed has a similar influence on the depth of penetration, weld width, waist width, and depth of the waist.

On detection and automatic tracking of butt weld line in thin wall pipe welding by a mobile robot with visual sensor

International Nuclear Information System (INIS)

Suga, Yasuo; Ishii, Hideaki; Muto, Akifumi

1992-01-01

An automatic pipe welding mobile robot system with visual sensor was constructed. The robot can move along a pipe, and detect the weld line to be welded by visual sensor. Moreover, in order to make an automatic welding, the welding torch can track the butt weld line of the pipes at a constant speed by rotating the robot head. Main results obtained are summarized as follows: 1) Using a proper lighting fixed in front of the CCD camera, the butt weld line of thin wall pipes can be recongnized stably. In this case, the root gap should be approximately 0.5 mm. 2) In order to detect the weld line stably during moving along the pipe, a brightness distribution measured by the CCD camera should be subjected to smoothing and differentiating and then the weld line is judged by the maximum and minimum values of the differentials. 3) By means of the basic robot system with a visual sensor controlled by a personal computer, the detection and in-process automatic tracking of a weld line are possible. The average tracking error was approximately 0.2 mm and maximum error 0.5 mm and the welding speed was held at a constant value with error of about 0.1 cm/min. (author)

Narrowing sex differences in life expectancy: regional variations, 1971-1991

Directory of Open Access Journals (Sweden)

Frank Trovato

2001-12-01

Full Text Available A number of industrialized nations have recently experienced some degrees of constriction in their long-standing sex differentials in life expectancy at birth. In this study we examine this phenomenon in the context of Canada’s regions between 1971 and 1991: Atlantic (Newfoundland, Nova Scotia, New Brunswick, Prince Edward Island; Quebec, Ontario, and the West (Manitoba, Saskatchewan, Alberta, British Columbia, Yukon and Northwest Territories. Decomposition analysis based on multiple decrement life tables is applied to address three questions: (1 Are there regional differentials in the degree of narrowing in the sex gap in life expectancy? (2 What is the relative contribution of major causes of death to observed sex differences in average length of life within and across regions? (3 How do the contributions of cause-of-death components vary across regions to either widen or narrow the sex gap in survival? It is shown that the magnitude of the sex gap is not uniform across the regions, though the differences are not large. The most important contributors to a narrowing of the sex gap in life expectancy are heart disease and external types of mortality (i.e., accidents, violence, and suicide, followed by lung cancer and other types of chronic conditions. In substantive terms these results indicate that over time men have been making sufficient gains in these causes of death as to narrow some of the gender gap in overall survival. Regions show similarity in these effects.

Q-switch Nd:YAG laser welding of AISI 304 stainless steel foils

Energy Technology Data Exchange (ETDEWEB)

P' ng, Danny [Laboratory for Lasers, MEMS and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States); Molian, Pal [Laboratory for Lasers, MEMS and Nanotechnology, Department of Mechanical Engineering, Iowa State University, Ames, IA 50011-2161 (United States)], E-mail: molian@iastate.edu

2008-07-15

Conventional fusion welding of stainless steel foils (<100 {mu}m thickness) used in computer disk, precision machinery and medical device applications suffer from excessive distortion, formation of discontinuities (pore, void and hot crack), uncontrolled melting (melt-drop through) and poor aesthetics. In this work, a 15 ns pulsed, 400 mJ Nd:YAG laser beam was utilized to overcome these barriers in seam welding of 60 {mu}m thin foil of AISI 304 stainless steel. Transmission electron microscopy was used to characterize the microstructures while hardness and tensile-shear tests were used to evaluate the strengths. Surface roughness was measured using a DekTak profilometer while porosity content was estimated using the light microscope. Results were compared against the data obtained from resistance seam welding. Laser welding, compared to resistance seam welding, required nearly three times less heat input and produced welds having 50% narrower seam, 15% less porosity, 25% stronger and improved surface aesthetics. In addition, there was no evidence of {delta}-ferrite in laser welds, supporting the absence of hot cracking unlike resistance welding.

Interface band gap narrowing behind open circuit voltage losses in Cu2ZnSnS4 solar cells

DEFF Research Database (Denmark)

Crovetto, Andrea; Palsgaard, Mattias Lau Nøhr; Gunst, Tue

2017-01-01

We present evidence that bandgap narrowing at the heterointerface may be a major cause of the large open circuit voltage deficit of Cu2ZnSnS4/CdS solar cells. Bandgap narrowing is caused by surface states that extend the Cu2ZnSnS4valence band into the forbidden gap. Those surface states...... are consistently found in Cu2ZnSnS4, but not in Cu2ZnSnSe4, by first-principles calculations. They do not simply arise from defects at surfaces but are an intrinsic feature of Cu2ZnSnS4 surfaces. By including those states in a device model, the outcome of previously published temperature-dependent open circuit...... voltage measurements on Cu2ZnSnS4 solar cells can be reproduced quantitatively without necessarily assuming a cliff-like conduction band offset with the CdS buffer layer. Our first-principles calculations indicate that Zn-based alternative buffer layers are advantageous due to the ability of...

Development of filler wires for welding of reduced activation ferritic martensitic steel for India's test blanket module of ITER

International Nuclear Information System (INIS)

Srinivasan, G.; Arivazhagan, B.; Albert, S.K.; Bhaduri, A.K.

2010-01-01

Indigenous development of reduced activation ferritic-martensitic (RAFM) steel has become necessary for India as a participant in the International Thermo-nuclear Experimental Reactor (ITER) programme. Optimisation of RAFM steel is in an advanced stage for the fabrication of test blanket module (TBM) components. Simultaneously, development of RAFM steel filler wires has been undertaken since there is no commercial filler wires are available for fabrication of components using RAFM steel. The purpose of this study is to develop filler wires that can be directly used for both gas tungsten arc welding (GTAW) and for narrow-gap gas tungsten arc welding (NG-GTAW) that reduces the deposited weld metal volume and heat affected zone (HAZ) width. Further, the filler wires would also be used for hybrid laser-MIG welding for thick section joints. In view of meeting all the requirements, a detailed specification was prepared for the development of filler wires for welding of RAFM steel. Meanwhile, welding trials have been carried out on 2.5 mm thick plates of the RAFM steel using GTAW process at various heat inputs with a preheat temperature of 250 C followed by various post weld heat treatments (PWHT). The microstructure of the weld metal in most of the cases showed the presence of some amount of delta-ferrite. Filler wires as per specifications have also been developed with minor variations on the chemistry against the specified values. Welding parameters and PWHT parameters were optimized to qualify the filler wires without the presence of delta-ferrite in the weld metal and with optimized mechanical properties. Results showed that the weld metals are free from delta-ferrite. Tensile properties at ambient temperature and at 500 C are well above the specified values, and are much higher than the base metal values. Ductile Brittle Transition Temperature (DBTT) has been evaluated as -81 C based on the 68 J criteria. The present study highlights the basis and methodology

Formed electroslag welded joint from austenitic steel 18/10 CrNi

International Nuclear Information System (INIS)

Jilek, L.; Kusak, L.; Martinak, A.

1987-01-01

The electroslag welded joint from titanium stabilized steel 18/10 CrNi of 150 mm in thickness showed positive results for both nondestructive and destructive testing. Czechoslovak flux VUZ-4F and the optimized welding mode were completely proven. The weldment was subject to deformation by forging with a removal of 20 to 50% and to bending deformation. A 40% to 50% deformation was necessary for breaking the coarse-grain casting structure. The bending deformation resulted in breaking the coarse-grain casting structure in the entire cross-section, it was, however, only acting in a narrow band corresponding to the largest curvature. At the same time, the heat affected zone decayed. Following heat treatment, especially forming, the delta ferrite content in the weld metal decreased, the mechanical properties of the weld metal and the welded joint following welding and heat treatment showed a relatively large scatter. Forming reduced the scatter and improved plastic properties. Machining within 40 and 50% resulted in good echogenicity of the welded joint in ultrasound testing. The welded joint showed equal properties as the base material of the weldment. (author). 15 figs., 2 tabs., 16 refs

Micro-Welding of Copper Plate by Frequency Doubled Diode Pumped Pulsed Nd:YAG Laser

Science.gov (United States)

Nakashiba, Shin-Ichi; Okamoto, Yasuhiro; Sakagawa, Tomokazu; Takai, Sunao; Okada, Akira

A pulsed laser of 532 nm wavelength with ms range pulse duration was newly developed by second harmonic generation of diode pumped pulsed Nd:YAG laser. High electro-optical conversion efficiency more than 13% could be achieved, and 1.5 kW peak power green laser pulse was put in optical fiber of 100 μm in diameter. In micro- welding of 1.0 mm thickness copper plate, a keyhole welding was successfully performed by 1.0 kW peak power at spot diameter less than 200 μm. The frequency doubled pulsed laser improved the processing efficiency of copper welding, and narrow and deep weld bead was stably obtained.

Keyhole behavior and liquid flow in molten pool during laser-arc hybrid welding

Science.gov (United States)

Naito, Yasuaki; Katayama, Seiji; Matsunawa, Akira

2003-03-01

Hybrid welding was carried out on Type 304 stainless steel plate under various conditions using YAG laser combined with TIG arc. During arc and laser-arc hybrid welding, arc voltage variation was measured, and arc plasma, laser-induced plume and evaporation spots as well as keyhole behavior and liquid flow in the molten pool were observed through CCD camera and X-ray real-time transmission apparatus. It was consequently found that hybrid welding possessed many features in comparison with YAG laser welding. The deepest weld bead could be produced when the YAG laser beam of high power density was shot on the molten pool made beforehand stably with TIG arc. A keyhole was long and narrow, and its behavior was rather stable inside the molten pool. It was also confirmed that porosity was reduced by the suppression of bubble formation in hybrid welding utilizing a laser of a moderate power density.

Tensile Strength and Hardness Correlations with Microscopy in Friction welded Aluminium to Copper

Science.gov (United States)

Satish, Rengarajan; Seshagiri Rao, Vaddi; Ananthapadmanaban, Dattaguru; Ravi, Balappa

2016-01-01

Aluminium and copper are good conductors of heat and electricity, copper being the better conductor, is a costly metal indeed. On the other hand, aluminium is cheap, easily available and also has a lower density than copper. Hence, worldwide efforts are being made to partially replace copper wire. Solid state welding should be used to join aluminium to copper. This is because the use of fusion welding results in brittle phases formed in the weld interface. One of the solid state welding techniques used for joining aluminium to copper is friction welding. In this paper, an attempt has been made to join aluminium to copper by friction welding by varying the friction welding parameters, namely friction pressure, upset pressure, burn-off length and speed of rotation of the workpiece. Nine different friction welding parameter combinations were used during welding in accordance with ASTM standards and results have been reported. Tensile strength and hardness tests were carried out for each parameter combination. Optimum friction welding parameter combination was identified with respect to tensile strength. Scanning Electron Microscopy and Electron dispersive spectroanalysis were obtained to identify modes of fracture and presence of intermetallic phases for each friction welding combination with the aim to narrow down friction welding parameters that give good properties on the whole.

Generating evidence to narrow the treatment gap for mental disorders in sub-Saharan Africa: rationale, overview and methods of AFFIRM.

Science.gov (United States)

Lund, C; Alem, A; Schneider, M; Hanlon, C; Ahrens, J; Bandawe, C; Bass, J; Bhana, A; Burns, J; Chibanda, D; Cowan, F; Davies, T; Dewey, M; Fekadu, A; Freeman, M; Honikman, S; Joska, J; Kagee, A; Mayston, R; Medhin, G; Musisi, S; Myer, L; Ntulo, T; Nyatsanza, M; Ofori-Atta, A; Petersen, I; Phakathi, S; Prince, M; Shibre, T; Stein, D J; Swartz, L; Thornicroft, G; Tomlinson, M; Wissow, L; Susser, E

2015-06-01

There is limited evidence on the acceptability, feasibility and cost-effectiveness of task-sharing interventions to narrow the treatment gap for mental disorders in sub-Saharan Africa. The purpose of this article is to describe the rationale, aims and methods of the Africa Focus on Intervention Research for Mental health (AFFIRM) collaborative research hub. AFFIRM is investigating strategies for narrowing the treatment gap for mental disorders in sub-Saharan Africa in four areas. First, it is assessing the feasibility, acceptability and cost-effectiveness of task-sharing interventions by conducting randomised controlled trials in Ethiopia and South Africa. The AFFIRM Task-sharing for the Care of Severe mental disorders (TaSCS) trial in Ethiopia aims to determine the acceptability, affordability, effectiveness and sustainability of mental health care for people with severe mental disorder delivered by trained and supervised non-specialist, primary health care workers compared with an existing psychiatric nurse-led service. The AFFIRM trial in South Africa aims to determine the cost-effectiveness of a task-sharing counselling intervention for maternal depression, delivered by non-specialist community health workers, and to examine factors influencing the implementation of the intervention and future scale up. Second, AFFIRM is building individual and institutional capacity for intervention research in sub-Saharan Africa by providing fellowship and mentorship programmes for candidates in Ethiopia, Ghana, Malawi, Uganda and Zimbabwe. Each year five Fellowships are awarded (one to each country) to attend the MPhil in Public Mental Health, a joint postgraduate programme at the University of Cape Town and Stellenbosch University. AFFIRM also offers short courses in intervention research, and supports PhD students attached to the trials in Ethiopia and South Africa. Third, AFFIRM is collaborating with other regional National Institute of Mental Health funded hubs in Latin

On-site SiH4 generator using hydrogen plasma generated in slit-type narrow gap

Science.gov (United States)

Takei, Norihisa; Shinoda, Fumiya; Kakiuchi, Hiroaki; Yasutake, Kiyoshi; Ohmi, Hiromasa

2018-06-01

We have been developing an on-site silane (SiH4) generator based on use of the chemical etching reaction between solid silicon (Si) and the high-density H atoms that are generated in high-pressure H2 plasma. In this study, we have developed a slit-type plasma source for high-efficiency SiH4 generation. High-density H2 plasma was generated in a narrow slit-type discharge gap using a 2.45 GHz microwave power supply. The plasma’s optical emission intensity distribution along the slit was measured and the resulting distribution was reflected by both the electric power distribution and the hydrogen gas flow. Because the Si etching rate strongly affects the SiH4 generation rate, the Si etching behavior was investigated with respect to variations in the experimental parameters. The weight etch rate increased monotonically with increasing input microwave power. However, the weight etch rate decreased with increasing H2 pressure and an increasing plasma gap. This reduction in the etch rate appears to be related to shrinkage of the plasma generation area because increased input power is required to maintain a constant plasma area with increasing H2 pressure and the increasing plasma gap. Additionally, the weight etch rate also increases with increasing H2 flow rate. The SiH4 generation rate of the slit-type plasma source was also evaluated using gas-phase Fourier transform infrared absorption spectroscopy and the material utilization efficiencies of both Si and the H2 gas for SiH4 gas formation were discussed. The main etch product was determined to be SiH4 and the developed plasma source achieved a SiH4 generation rate of 10 sccm (standard cubic centimeters per minute) at an input power of 900 W. In addition, the Si utilization efficiency exceeded 60%.

Improving fatigue performance of rail thermite welds

Science.gov (United States)

Jezzini-Aouad, M.; Flahaut, P.; Hariri, S.; Winiar, L.

2010-06-01

Rail transport development offers economic and ecological interests. Nevertheless, it requires heavy investments in rolling material and infrastructure. To be competitive, this transportation means must rely on safe and reliable infrastructure, which requires optimization of all implemented techniques and structure. Rail thermite (or aluminothermic) welding is widely used within the railway industry for in-track welding during re-rail and defect replacement. The process provides numerous advantages against other welding technology commonly used. Obviously, future demands on train traffic are heavier axle loads, higher train speeds and increased traffic density. Thus, a new enhanced weld should be developed to prevent accidents due to fracture of welds and to lower maintenance costs. In order to improve such assembly process, a detailed metallurgical study coupled to a thermomechanical modelling of the phenomena involved in the thermite welding process is carried out. Obtained data enables us to develop a new improved thermite weld (type A). This joint is made by modifying the routinely specified procedure (type B) used in a railway rail by a standard gap alumino-thermic weld. Joints of type A and B are tested and compared. Based on experimental temperature measurements, a finite element analysis is used to calculate the thermal residual stresses induced. In the vicinity of the weld, the residual stress patterns depend on the thermal conditions during welding as it also shown by litterature [1, 2]. In parallel, X-Ray diffraction has been used to map the residual stress field that is generated in welded rail of types A and B. Their effect on fatigue crack growth in rail welds is studied. An experimental study based on fatigue tests of rails welded by conventional and improved processes adjudicates on the new advances and results will be shown.

Development of filler wires for welding of reduced activation ferritic martensitic steel for India's test blanket module of ITER

Energy Technology Data Exchange (ETDEWEB)

Srinivasan, G.; Arivazhagan, B.; Albert, S.K.; Bhaduri, A.K. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India)

2010-07-01

Indigenous development of reduced activation ferritic-martensitic (RAFM) steel has become necessary for India as a participant in the International Thermo-nuclear Experimental Reactor (ITER) programme. Optimisation of RAFM steel is in an advanced stage for the fabrication of test blanket module (TBM) components. Simultaneously, development of RAFM steel filler wires has been undertaken since there is no commercial filler wires are available for fabrication of components using RAFM steel. The purpose of this study is to develop filler wires that can be directly used for both gas tungsten arc welding (GTAW) and for narrow-gap gas tungsten arc welding (NG-GTAW) that reduces the deposited weld metal volume and heat affected zone (HAZ) width. Further, the filler wires would also be used for hybrid laser-MIG welding for thick section joints. In view of meeting all the requirements, a detailed specification was prepared for the development of filler wires for welding of RAFM steel. Meanwhile, welding trials have been carried out on 2.5 mm thick plates of the RAFM steel using GTAW process at various heat inputs with a preheat temperature of 250 C followed by various post weld heat treatments (PWHT). The microstructure of the weld metal in most of the cases showed the presence of some amount of delta-ferrite. Filler wires as per specifications have also been developed with minor variations on the chemistry against the specified values. Welding parameters and PWHT parameters were optimized to qualify the filler wires without the presence of delta-ferrite in the weld metal and with optimized mechanical properties. Results showed that the weld metals are free from delta-ferrite. Tensile properties at ambient temperature and at 500 C are well above the specified values, and are much higher than the base metal values. Ductile Brittle Transition Temperature (DBTT) has been evaluated as -81 C based on the 68 J criteria. The present study highlights the basis and methodology

The effect of electrode vertex angle on automatic tungsten-inert-gas welds for stainless steel 304L plates

International Nuclear Information System (INIS)

Maarek, V.; Sharir, Y.; Stern, A.

1980-03-01

The effect of electrode vertex angle on penetration depth and weld bead width, in automatic tungsten-inert-gas (TIG) dcsp bead-on-plate welding with different currents, has been studied for stainless steel 304L plates 1.5 mm and 8 mm thick. It has been found that for thin plates, wider and deeper welds are obtained when using sharper electrodes while, for thick plates, narrower and deeper welds are produced when blunt electrodes (vertex angle 180 deg) are used. An explanation of the results, based on a literature survey, is included

The Laser Welding with Hot Wire of 316LN Thick Plate Applied on ITER Correction Coil Case

CERN Document Server

Fang, Chao; Wu, Weiyue; Wei, Jing; Zhang, Shuquan; Li, Hongwei; Dolgetta, N; Libeyre, P; Cormany, C; Sgobba, S

2014-01-01

ITER correction coil (CC) cases have characteristics of small cross section, large dimensions, and complex structure. The cases are made of heavy thick (20 mm), high strength and high toughness austenitic stainless steel 316LN. The multi-pass laser welding with hot wire technology is used for the case closure welding, due to its low heat input and deformation. In order to evaluate the reliability of this welding technology, 20 mm welding samples with the same groove structure and welding depth as the cases were welded. High purity argon was used as the shielding gas to prevent oxidation because of the narrowness and depth of the weld. In this paper investigation of, microstructure characteristics and mechanical properties of welded joints using optimized welding parameters are presented. The results show that the base metal, fusion metal, and heat affected zone (HAZ) are all have fully austenitic microstructure, and that the grain size of fusion metal was finer than that of the base metal. The welding resulte...

PDC IC WELD FAILURE EVALUATION AND RESOLUTION

Energy Technology Data Exchange (ETDEWEB)

Korinko, P.; Howard, S.; Maxwell, D.; Fiscus, J.

2012-04-16

During final preparations for start of the PDCF Inner Can (IC) qualification effort, welding was performed on an automated weld system known as the PICN. During the initial weld, using a pedigree canister and plug, a weld defect was observed. The defect resulted in a hole in the sidewall of the canister, and it was observed that the plug sidewall had not been consumed. This was a new type of failure not seen during development and production of legacy Bagless Transfer Cans (FB-Line/Hanford). Therefore, a team was assembled to determine the root cause and to determine if the process could be improved. After several brain storming sessions (MS and T, R and D Engineering, PDC Project), an evaluation matrix was established to direct this effort. The matrix identified numerous activities that could be taken and then prioritized those activities. This effort was limited by both time and resources (the number of canisters and plugs available for testing was limited). A discovery process was initiated to evaluate the Vendor's IC fabrication process relative to legacy processes. There were no significant findings, however, some information regarding forging/anneal processes could not be obtained. Evaluations were conducted to compare mechanical properties of the PDC canisters relative to the legacy canisters. Some differences were identified, but mechanical properties were determined to be consistent with legacy materials. A number of process changes were also evaluated. A heat treatment procedure was established that could reduce the magnetic characteristics to levels similar to the legacy materials. An in-situ arc annealing process was developed that resulted in improved weld characteristics for test articles. Also several tack welds configurations were addressed, it was found that increasing the number of tack welds (and changing the sequence) resulted in decreased can to plug gaps and a more stable weld for test articles. Incorporating all of the process

Development of filler wires for welding of reduced activation ferritic martenstic steel for India's test blanket module of ITER

International Nuclear Information System (INIS)

Srinivasan, G.; Arivazhagan, B.; Albert, S.K.; Bhaduri, A.K.

2011-01-01

Highlights: → Weld microstructure produced by RAFMS filler wires are free from delta ferrite. → Cooling rates of by weld thermal cycles influences the presence of delta ferrite. → Weld parameters modified with higher pre heat temperature and high heat input. → PWHT optimized based on correlation of hardness between base and weld metals. → Optimised mechanical properties achieved by proper tempering of the martensite. - Abstract: Indigenous development of reduced activation ferritic martensitic steel (RAFMS) has become mandatory to India to participate in the International Thermo-nuclear Experimental Reactor (ITER) programme. Optimisation of RAFMS is in an advanced stage for the fabrication of test blanket module (TBM) components. Simultaneously, development of RAFMS filler wires has been undertaken since there is no commercial filler wires are available for fabrication of components using RAFMS. Purpose of this study is to develop filler wires that can be directly used for both tungsten inert gas welding (TIG) and narrow gap tungsten inert gas welding (NG-TIG), which reduces the deposited weld metal volume and heat affected zone (HAZ) width. Further, the filler wires would also be used for hybrid laser welding for thick section joints. In view of meeting all the requirements, a detailed specification was prepared for the development of filler wires for welding of RAFM steel. Meanwhile, autogenous welding trials have been carried out on 2.5 mm thick plates of the RAFM steel using TIG process at various heat inputs with a preheat temperature of 250 deg. C followed by various post weld heat treatments (PWHT). The microstructure of the weld metal in most of the cases showed the presence of some delta-ferrite. Filler wires as per specifications have also been developed with minor variations on the chemistry against the specified values. Welding parameters and PWHT parameters were optimised to qualify the filler wires without the presence of delta-ferrite in

Linear Mathematical Model for Seam Tracking with an Arc Sensor in P-GMAW Processes.

Science.gov (United States)

Liu, Wenji; Li, Liangyu; Hong, Ying; Yue, Jianfeng

2017-03-14

Arc sensors have been used in seam tracking and widely studied since the 80s and commercial arc sensing products for T and V shaped grooves have been developed. However, it is difficult to use these arc sensors in narrow gap welding because the arc stability and sensing accuracy are not satisfactory. Pulse gas melting arc welding (P-GMAW) has been successfully applied in narrow gap welding and all position welding processes, so it is worthwhile to research P-GMAW arc sensing technology. In this paper, we derived a linear mathematical P-GMAW model for arc sensing, and the assumptions for the model are verified through experiments and finite element methods. Finally, the linear characteristics of the mathematical model were investigated. In torch height changing experiments, uphill experiments, and groove angle changing experiments the P-GMAW arc signals all satisfied the linear rules. In addition, the faster the welding speed, the higher the arc signal sensitivities; the smaller the groove angle, the greater the arc sensitivities. The arc signal variation rate needs to be modified according to the welding power, groove angles, and weaving or rotate speed.

Thermo hydraulic analysis of narrow channel effect in supercritical-pressure light water reactor

International Nuclear Information System (INIS)

Zhou Tao; Chen Juan; Cheng Wanxu

2012-01-01

Highlights: ► Detailed thermal analysis with different narrow gaps between fuel rods is given. ► Special characteristics of narrow channels effect on heat transfer in supercritical pressure are shown. ► Reasonable size selection of gaps between fuel rods is proposed for SCWR. - Abstract: The size of the gap between fuel rods has important effects on flow and heat transfer in a supercritical-pressure light water reactor. Based on thermal analysis at different coolant flow rates, the reasonable value range of gap size between fuel rods is obtained, for which the maximum cladding temperature safety limits and installation technology are comprehensively considered. Firstly, for a given design flow rate of coolant, thermal hydraulic analysis of supercritical pressure light water reactor with different gap sizes is provided by changing the fuel rod pitch only. The results show that, by means of reducing the gap size between fuel rods, the heat transfer coefficients between coolant and fuel rod, as well as the heat transfer coefficient between coolant and water rod, would both increase noticeably. Furthermore, the maximum cladding temperature will significantly decrease when the moderator temperature is decreased but coolant temperature remains essentially constant. Meanwhile, the reduction in the maximum cladding temperature in the inner assemblies is much larger than that in the outer assemblies. In addition, the maximum cladding temperature could be further reduced by means of increasing coolant flow rate for each gap size. Finally, the characteristics of narrow channels effect are proposed, and the maximum allowable gap between fuel rods is obtained by making full use of the enhancing narrow channels effect on heat transfer, and concurrently considering installation. This could provide a theoretical reference for supercritical-pressure light water reactor design optimization, in which the effects of gap size and flow rate on heat transfer are both considered.

Analysis of the Charpy V-notch test for welds

DEFF Research Database (Denmark)

Tvergaard, Viggo; Needleman, A.

2000-01-01

The ductile-brittle transition for a weld is investigated by numerical analyses of Charpy impact specimens. The material response is characterized by an elastic-viscoplastic constitutive relation for a porous plastic solid, with adiabatic heating due to plastic dissipation and the resulting thermal...... softening accounted for. The onset of cleavage is taken to occur when a critical value of the maximum principal stress is attained. The effect of weld strength undermatch or overmatch is investigated for a comparison material, and analyses are also carried out based on experimentally determined flow...... strength variations in a weldment in a HY100 steel. The predicted work to fracture shows a strong sensitivity to the location of the notch relative to the weld, with the most brittle behavior for a notch close to the narrow heat affected zone. The analyses illustrate the strong dependence of the transition...

The contribution of the polio eradication initiative to narrowing the gaps in the health workforce in the African Region.

Science.gov (United States)

Kamso, Jean; Mvika, Eddy S; Ota, M O C; Okeibunor, Joseph; Mkanda, Pascal; Mihigo, Richard

2016-10-10

The Global Polio Eradication Initiative (GPEI) massively invested to overcome the crippling disease in countries of the WHO African Region. In the context of economic crisis, almost all countries in the Region lack an adequate health workforce. Large amounts were invested by GPEI in human resources. This paper shows how the human resources funded by polio contributed to narrowing the gaps in health workforce and helped strengthening and supporting other priority health programmes in Angola, Chad, DRC, Nigeria, Tanzania, and Togo. The health workforce strengthening methods used in the five different countries included the following: policy development and strategic planning, microplanning, capacity building of public health and community workers, implementation and services, monitoring and evaluation, advocacy and social mobilization, and programme review. Staff funded by polio helped with achieving good coverage in vitamin A and insecticide-treated mosquito nets (Angola, Chad); improvement of EPI and integrated disease surveillance indicators, improved quality of data (all five countries), administrative support, smooth introduction of new vaccines, increased case detection, and early isolation of patients suffering from the Guinea worm (Chad); reduction of cholera, extension of directly observed TB short course treatment (Democratic Republic of Congo); significant staff performance improvement (Nigeria). GPEI investment achieved far beyond its primary goal, and contributed to narrowing the gaps in the health workforce in countries of the African Region, as demonstrated by the best practice documentation exercise. We recommend that expertise and experience of polio funded staff should be leveraged to strengthen, expand and support other public health programmes. Copyright © 2016 The Author(s). Published by Elsevier Ltd.. All rights reserved.

Numerical Simulation on the Origin of Solidification Cracking in Laser Welded Thick-Walled Structures

Directory of Open Access Journals (Sweden)

Nasim Bakir

2018-06-01

Full Text Available One of the main factors affecting the use of lasers in the industry for welding thick structures is the process accompanying solidification cracks. These cracks mostly occurring along the welding direction in the welding center, and strongly affect the safety of the welded components. In the present study, to obtain a better understanding of the relation between the weld pool geometry, the stress distribution and the solidification cracking, a three-dimensional computational fluid dynamic (CFD model was combined with a thermo-mechanical model. The CFD model was employed to analyze the flow of the molten metal in the weld pool during the laser beam welding process. The weld pool geometry estimated from the CFD model was used as a heat source in the thermal model to calculate the temperature field and the stress development and distributions. The CFD results showed a bulging region in the middle depth of the weld and two narrowing areas separating the bulging region from the top and bottom surface. The thermo-mechanical simulations showed a concentration of tension stresses, transversally and vertically, directly after the solidification during cooling in the region of the solidification cracking.

CO2 laser welding of galvanized steel sheets using vent holes

International Nuclear Information System (INIS)

Chen Weichiat; Ackerson, Paul; Molian, Pal

2009-01-01

Joining of galvanized steels is a challenging issue in the automotive industry because of the vaporization of zinc at 906 deg. C during fusion welding of steel (>1530 deg. C). In this work, hot-dip galvanized steel sheets of 0.68 mm thick (24-gage) were pre-drilled using a pulsed Nd:YAG laser to form vent holes along the weld line and then seam welded in the lap-joint configuration using a continuous wave CO 2 laser. The welds were evaluated through optical and scanning electron microscopy and tensile/hardness tests. The vent holes allowed zinc vapors to escape through the weld zone without causing expulsion of molten metal, thereby eliminating the defects such as porosity, spatter, and loss of penetration. In addition, riveting of welds occurred so long as the weld width was greater than the hole diameter that in turn provided much higher strength over the traditional 'joint gap' method

Creep strength of 10 CrMo 9 10 welding material

International Nuclear Information System (INIS)

Maile, K.; Theofel, H.

1993-01-01

Samples from different welding materials of the heat-resistant steel 10 Cr Mo 10 were subjected to creep tests. The maximum duration of stressing was 36,000 hours. At a text temperature of 450 C, the creep behaviour is considerably affected by different initial strengths. At 500 and 550 C, the creep fracture points for most of the welding materials in the long term range lie scattered in a relatively narrow band. This range is at or just below the lower scatteer band limit of the basic material (corresponding to DIN 17175, mean value ± 20%. (orig.) [de

Competitive behavior of photons contributing to junction voltage jump in narrow band-gap semiconductor multi-quantum-well laser diodes at lasing threshold

Energy Technology Data Exchange (ETDEWEB)

Feng, Liefeng, E-mail: fengliefeng@tju.edu.cn, E-mail: lihongru@nankai.edu.cn; Yang, Xiufang; Wang, Cunda; Yao, Dongsheng [Tianjin Key Laboratory of Low Dimensional Materials Physics and Preparing Technology, Faculty of Science, Tianjin University, Tianjin 300072 (China); Li, Yang [Business and Vocational College of Hainan, Haikou 570203 (China); Li, Ding; Hu, Xiaodong [Research Center for Wide Band Gap Semiconductors, State Key Laboratory for Artificial Microstructure and Mesoscopic Physics, School of Physics, Peking University, Beijing 100871 (China); Li, Hongru, E-mail: fengliefeng@tju.edu.cn, E-mail: lihongru@nankai.edu.cn [State Key Laboratory for Medicinal Chemistry and Biology, College of Pharmacy, Nankai University, Tianjin 300071 (China)

2015-04-15

The junction behavior of different narrow band-gap multi-quantum-well (MQW) laser diodes (LDs) confirmed that the jump in the junction voltage in the threshold region is a general characteristic of narrow band-gap LDs. The relative change in the 1310 nm LD is the most obvious. To analyze this sudden voltage change, the threshold region is divided into three stages by I{sub th}{sup l} and I{sub th}{sup u}, as shown in Fig. 2; I{sub th}{sup l} is the conventional threshold, and as long as the current is higher than this threshold, lasing exists and the IdV/dI-I plot drops suddenly; I{sub th}{sup u} is the steady lasing point, at which the separation of the quasi-Fermi levels of electron and holes across the active region (V{sub j}) is suddenly pinned. Based on the evolutionary model of dissipative structure theory, the rate equations of the photons in a single-mode LD were deduced in detail at I{sub th}{sup l} and I{sub th}{sup u}. The results proved that the observed behavior of stimulated emission suddenly substituting for spontaneous emission, in a manner similar to biological evolution, must lead to a sudden increase in the injection carriers in the threshold region, which then causes the sudden increase in the junction voltage in this region.

Competitive behavior of photons contributing to junction voltage jump in narrow band-gap semiconductor multi-quantum-well laser diodes at lasing threshold

International Nuclear Information System (INIS)

Feng, Liefeng; Yang, Xiufang; Wang, Cunda; Yao, Dongsheng; Li, Yang; Li, Ding; Hu, Xiaodong; Li, Hongru

2015-01-01

The junction behavior of different narrow band-gap multi-quantum-well (MQW) laser diodes (LDs) confirmed that the jump in the junction voltage in the threshold region is a general characteristic of narrow band-gap LDs. The relative change in the 1310 nm LD is the most obvious. To analyze this sudden voltage change, the threshold region is divided into three stages by I th l and I th u , as shown in Fig. 2; I th l is the conventional threshold, and as long as the current is higher than this threshold, lasing exists and the IdV/dI-I plot drops suddenly; I th u is the steady lasing point, at which the separation of the quasi-Fermi levels of electron and holes across the active region (V j ) is suddenly pinned. Based on the evolutionary model of dissipative structure theory, the rate equations of the photons in a single-mode LD were deduced in detail at I th l and I th u . The results proved that the observed behavior of stimulated emission suddenly substituting for spontaneous emission, in a manner similar to biological evolution, must lead to a sudden increase in the injection carriers in the threshold region, which then causes the sudden increase in the junction voltage in this region

Manufacturing and use of spiral welded pipes for high pressure service : state of the art

Energy Technology Data Exchange (ETDEWEB)

Knoop, F.M.; Sommer, B. [Salzgitter GroBrohre GmbH, Salzgitter (Germany)

2004-07-01

This paper provided details of an improved helical seam 2-step (HTS) manufacturing process used to produce spiral welded large diameter pipes for high pressure transmission pipelines. During the process, pipe forming is combined with continuous tack welding and internal and external submerged arc welding at separate welding stations. The pipe forming unit consists of a 3 roll bending system with an outside roller cage used to guarantee the roundness of the pipe. The converging strip edges of the pipe are joined using a continuous shielded arc tack weld. Tack welding is done automatically with a laser-guided weld head. Run-out angles are adjusted by an automatic gap control system. The formed and tack-welded pipes are then fed to computer-controlled welding stations for final welding, where each pipe is rotated with a precise screw-like motion. The same welding materials used for the helical seam are used for the skelp end welding. The process offers more precise root gap control, as well as improved pipe geometry. Use of the process has also increased production rates and improved weld stability. The dimensions of the spiral-weld pipes are adjustable so that any diameter can be produced from a base material of the same width. The pipes can also be coated externally with fusion-bonded epoxy or 3-layer polyethylene/polypropylene. It was concluded that the process is being further refined to support the use of HTS pipes in high-pressure pipelines. New nondestructive testing techniques used to assess the performance of the line pipes were presented, as well as the results from hot and cold bending tests, field weldability trials, and tests related to the safety of spiral pipes. 16 refs., 2 tabs., 12 figs.

Eddy current testing system for bottom mounted instrumentation welds - 15206

International Nuclear Information System (INIS)

Kobayashi, N.; Ueno, S.; Suganuma, N.; Oodake, T.; Maehara, T.; Kasuya, T.; Ichikawa, H.

2015-01-01

We have demonstrated the scanning of eddy current testing (ECT) probe on the welds area including the nozzle, the J-welds and the buildup welds of the Bottom Mounted Instrumentation (BMI) mock-up using the developed ECT system and procedure. It is difficult to scan the probe on the BMI welds area because the area has a complex curved surface shape and narrow spaces. We made the space coordinates and the normal vectors on the scanning points as the scanning trajectory of probe on the welds area based on the measured results of welds surface shape on the mock-up. The multi-axis robot was used to scan the probe on the welds surface. Each motion axis position of the robot corresponding to each scanning point was calculated by the inverse kinematic algorithm. The BMI mock-up test was performed using the cross coil probe in the differential mode. The artificial stress corrosion cracking and the electrical discharge machining slits given on the mock-up surface were detected. The results show that the ECT can detect a defect of approximately 2.3 mm in length, 0.5 mm in depth and 0.2 mm in width for the BMI welds. From the output voltage of single coil, we estimated that the average and the maximum probe tilt angles on the mock-up surface under scanning were 2.6 degrees and 8.5 degrees, respectively

Hybrid Welding of 45 mm High Strength Steel Sections

Science.gov (United States)

Bunaziv, Ivan; Frostevarg, Jan; Akselsen, Odd M.; Kaplan, Alexander F.

Thick section welding has significant importance for oil and gas industry in low temperature regions. Arc welding is usually employed providing suitable quality joints with acceptable toughness at low temperatures with very limited productivity compared to modern high power laser systems. Laser-arc hybrid welding (LAHW) can enhance the productivity by several times due to higher penetration depth from laser beam and combined advantages of both heat sources. LAHW was applied to join 45 mm high strength steel with double-sided technique and application of metal cored wire. The process was captured by high speed camera, allowing process observation in order to identify the relation of the process stability on weld imperfections and efficiency. Among the results, it was found that both arc power and presence of a gap increased penetration depth, and that higher welding speeds cause unstable processing and limits penetration depth. Over a wide range of heat inputs, the welds where found to consist of large amounts of fine-grained acicular ferrite in the upper 60-75% part of welds. At the root filler wire mixing was less and cooling faster, and thus found to have bainitic transformation. Toughness of deposited welds provided acceptable toughness at -50 °C with some scattering.

Band Edge Dynamics and Multiexciton Generation in Narrow Band Gap HgTe Nanocrystals.

Science.gov (United States)

Livache, Clément; Goubet, Nicolas; Martinez, Bertille; Jagtap, Amardeep; Qu, Junling; Ithurria, Sandrine; Silly, Mathieu G; Dubertret, Benoit; Lhuillier, Emmanuel

2018-04-11

Mercury chalcogenide nanocrystals and especially HgTe appear as an interesting platform for the design of low cost mid-infrared (mid-IR) detectors. Nevertheless, their electronic structure and transport properties remain poorly understood, and some critical aspects such as the carrier relaxation dynamics at the band edge have been pushed under the rug. Some of the previous reports on dynamics are setup-limited, and all of them have been obtained using photon energy far above the band edge. These observations raise two main questions: (i) what are the carrier dynamics at the band edge and (ii) should we expect some additional effect (multiexciton generation (MEG)) as such narrow band gap materials are excited far above the band edge? To answer these questions, we developed a high-bandwidth setup that allows us to understand and compare the carrier dynamics resonantly pumped at the band edge in the mid-IR and far above the band edge. We demonstrate that fast (>50 MHz) photoresponse can be obtained even in the mid-IR and that MEG is occurring in HgTe nanocrystal arrays with a threshold around 3 times the band edge energy. Furthermore, the photoresponse can be effectively tuned in magnitude and sign using a phototransistor configuration.

Soldadura (Welding). Spanish Translations for Welding.

Science.gov (United States)

Hohhertz, Durwin

Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

Studies on Fusion Welding of High Nitrogen Stainless Steel: Microstructure, Mechanical and corrosion Behaviour

Science.gov (United States)

Mohammed, Raffi; Srinivasa Rao, K.; Madhusudhan Reddy, G.

2018-03-01

An attempt has been made in the present investigation to weld high nitrogen steel of 5mm thick plates using various process i.e., shielded metal arc welding (SMAW), gas tungsten arc welding (GTAW) and autogenous electron beam welding (EBW) process. Present work is aimed at studying the microstructural changes and its effects on mechanical properties and corrosion resistance. Microstructure is characterized by optical, scanning electron microscopy and electron back scattered diffraction technique. Vickers hardness, tensile properties, impact toughness and face bend ductility testing of the welds was carried out. Pitting corrosion resistance of welds was determined using potentio-dynamic polarization testing in 3.5%NaCl solution. Results of the present investigation established that SMA welds made using Cr-Mn-N electrode were observed to have a austenite dendritic grain structure in the weld metal and is having poor mechanical properties but good corrosion resistance. GTA welds made using 18Ni (MDN 250) filler wire were observed to have a reverted austenite in martensite matrix of the weld metal and formation of unmixed zone at the fusion boundary which resulted in better mechanical properties and poor corrosion resistance. Fine grains and uniform distribution of delta ferrite in the austenite matrix and narrow width of weld zone are observed in autogeneous electron beam welds. A good combination of mechanical properties and corrosion resistance was achieved for electron beam welds of high nitrogen steel when compared to SMA and GTA welds.

High-Speed Friction Stir Welding of AA7075-T6 Sheet: Microstructure, Mechanical Properties, Micro-texture, and Thermal History

Science.gov (United States)

Zhang, Jingyi; Upadhyay, Piyush; Hovanski, Yuri; Field, David P.

2018-01-01

Friction stir welding (FSW) is a cost-effective and high-quality joining process for aluminum alloys (especially heat-treatable alloys) that is historically operated at lower joining speeds (up to hundreds of millimeters per minute). In this study, we present a microstructural analysis of friction stir welded AA7075-T6 blanks with high welding speeds up to 3 M/min. Textures, microstructures, mechanical properties, and weld quality are analyzed using TEM, EBSD, metallographic imaging, and Vickers hardness. The higher welding speed results in narrower, stronger heat-affected zones (HAZs) and also higher hardness in the nugget zones. The material flow direction in the nugget zone is found to be leaning towards the welding direction as the welding speed increases. Results are coupled with welding parameters and thermal history to aid in the understanding of the complex material flow and texture gradients within the welds in an effort to optimize welding parameters for high-speed processing.

A study on critical heat flux in gap

Energy Technology Data Exchange (ETDEWEB)

Park, Rae Joon; Jeong, Ji Whan; Cho, Young Ro; Chang, Young Cho; Kang, Kyung Ho; Kim, Jong Whan; Kim, Sang Baik; Kim, Hee Dong

1999-04-01

The scope and content of this study is to perform the test on critical heat flux in hemispherical narrow gaps using distilled water and Freon R-113 as experimental parameters, such as system pressure from 1 to 10 atm and gap thickness of 0.5, 1.0, 2.0, and 5.0 mm. The CHFG test results have shown that the measured values of critical power are much lower than the predictions made by empirical CHF correlations applicable to flat plate gaps and annuli. The pressure effect on the critical power was found to be much milder than predictions by those CHF correlations. The values and the pressure trend of the critical powers measured in the present experiments are close to the values converted from the CCFL data. This confirms the claim that a CCFL brings about local dryout and finally, global dryout in hemispherical narrow gaps. Increases in the gap thickness lead to increase in critical power. The measured critical power using R-113 in hemispherical narrow gaps are 60 % lower than that using water due to the lower boiling point, which is different from the pool boiling condition. The CCFL (counter counter flow limit) test facility was constructed and the test is being performed to estimate the CCFL phenomena and to evaluate the CHFG test results on critical power in hemispherical narrow gaps. (Author). 35 refs., 2 tabs., 19 figs.

A study on critical heat flux in gap

International Nuclear Information System (INIS)

Park, Rae Joon; Jeong, Ji Whan; Cho, Young Ro; Chang, Young Cho; Kang, Kyung Ho; Kim, Jong Whan; Kim, Sang Baik; Kim, Hee Dong

1999-04-01

The scope and content of this study is to perform the test on critical heat flux in hemispherical narrow gaps using distilled water and Freon R-113 as experimental parameters, such as system pressure from 1 to 10 atm and gap thickness of 0.5, 1.0, 2.0, and 5.0 mm. The CHFG test results have shown that the measured values of critical power are much lower than the predictions made by empirical CHF correlations applicable to flat plate gaps and annuli. The pressure effect on the critical power was found to be much milder than predictions by those CHF correlations. The values and the pressure trend of the critical powers measured in the present experiments are close to the values converted from the CCFL data. This confirms the claim that a CCFL brings about local dryout and finally, global dryout in hemispherical narrow gaps. Increases in the gap thickness lead to increase in critical power. The measured critical power using R-113 in hemispherical narrow gaps are 60 % lower than that using water due to the lower boiling point, which is different from the pool boiling condition. The CCFL (counter counter flow limit) test facility was constructed and the test is being performed to estimate the CCFL phenomena and to evaluate the CHFG test results on critical power in hemispherical narrow gaps. (Author). 35 refs., 2 tabs., 19 figs

Tuning the band gap of PbCrO{sub 4} through high-pressure: Evidence of wide-to-narrow semiconductor transitions

Energy Technology Data Exchange (ETDEWEB)

Errandonea, D., E-mail: daniel.errandonea@uv.es [Departamento de Física Aplicada-ICMUV, Universitat de València, MALTA ConsoliderTeam, C/Dr. Moliner 50, 46100 Burjassot (Spain); Bandiello, E.; Segura, A. [Departamento de Física Aplicada-ICMUV, Universitat de València, MALTA ConsoliderTeam, C/Dr. Moliner 50, 46100 Burjassot (Spain); Hamlin, J.J.; Maple, M.B. [Department of Physics, University of California, San Diego, La Jolla, CA 92093 (United States); Rodriguez-Hernandez, P.; Muñoz, A. [Departamento de Física Fundamental II, Instituto de Materiales y Nanotecnología, Universidad de La Laguna, MALTA ConsoliderTeam, La Laguna, 38205 Tenerife (Spain)

2014-02-25

Highlights: • Electronic and optical properties of PbCrO{sub 4} are studied under compression. • Band-gap collapses are observed and correlated with structural phase transitions. • PbCrO{sub 4} band-gap is reduced from 2.3 to 0.8 eV in a 20 GPa range. • PbCrO{sub 4} is an n-type semiconductor with donor levels associated to Frenkel defects. • A deep-to-shallow donor transformation at HP induces a large resistivity decrease. -- Abstract: The electronic transport properties and optical properties of lead(II) chromate (PbCrO{sub 4}) have been studied at high pressure by means of resistivity, Hall-effect, and optical-absorption measurements. Band-structure first-principle calculations have been also performed. We found that the low-pressure phase is a direct band-gap semiconductor (Eg = 2.3 eV) that shows a high resistivity. At 3.5 GPa, associated to a structural phase transition, a band-gap collapse takes place, becoming Eg = 1.8 eV. At the same pressure the resistivity suddenly decreases due to an increase of the carrier concentration. In the HP phase, PbCrO{sub 4} behaves as an n-type semiconductor, with a donor level probably associated to the formation of oxygen vacancies. At 15 GPa a second phase transition occurs to a phase with Eg = 1.2 eV. In this phase, the resistivity increases as pressure does probably due to the self-compensation of donor levels and the augmentation of the scattering of electrons with ionized impurities. In the three phases the band gap red shifts under compression. At 20 GPa, Eg reaches a value of 0.8 eV, behaving PbCrO{sub 4} as a narrow-gap semiconductor.

Effect of Water Cooling on the Performances of Friction Stir Welding Heat-Affected Zone

Science.gov (United States)

Zhang, H. J.; Liu, H. J.; Yu, L.

2012-07-01

The heat-affected zone (HAZ) is generally the intrinsic weakest location of the normal friction stir welded precipitate hardened aluminum alloys. In order to improve the mechanical properties of the HAZ by controlling the temperature level, underwater friction stir welding (FSW) of an Al-Cu aluminum alloy was conducted in the present study. The results indicate that the hardness of the HAZ can be improved through underwater FSW. Microstructural analysis reveals that the hardness improvement is attributed to the lowering of precipitate coarsening level and the narrowing of precipitate free zone, which are essentially induced by the variations of welding thermal cycles under the cooling effect of water.

Development of filler wires for welding of reduced activation ferritic martenstic steel for India's test blanket module of ITER

Energy Technology Data Exchange (ETDEWEB)

Srinivasan, G., E-mail: gsrini@igcar.gov.in [Materials Technology Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India); Arivazhagan, B.; Albert, S.K.; Bhaduri, A.K. [Materials Technology Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India)

2011-06-15

Highlights: > Weld microstructure produced by RAFMS filler wires are free from delta ferrite. > Cooling rates of by weld thermal cycles influences the presence of delta ferrite. > Weld parameters modified with higher pre heat temperature and high heat input. > PWHT optimized based on correlation of hardness between base and weld metals. > Optimised mechanical properties achieved by proper tempering of the martensite. - Abstract: Indigenous development of reduced activation ferritic martensitic steel (RAFMS) has become mandatory to India to participate in the International Thermo-nuclear Experimental Reactor (ITER) programme. Optimisation of RAFMS is in an advanced stage for the fabrication of test blanket module (TBM) components. Simultaneously, development of RAFMS filler wires has been undertaken since there is no commercial filler wires are available for fabrication of components using RAFMS. Purpose of this study is to develop filler wires that can be directly used for both tungsten inert gas welding (TIG) and narrow gap tungsten inert gas welding (NG-TIG), which reduces the deposited weld metal volume and heat affected zone (HAZ) width. Further, the filler wires would also be used for hybrid laser welding for thick section joints. In view of meeting all the requirements, a detailed specification was prepared for the development of filler wires for welding of RAFM steel. Meanwhile, autogenous welding trials have been carried out on 2.5 mm thick plates of the RAFM steel using TIG process at various heat inputs with a preheat temperature of 250 deg. C followed by various post weld heat treatments (PWHT). The microstructure of the weld metal in most of the cases showed the presence of some delta-ferrite. Filler wires as per specifications have also been developed with minor variations on the chemistry against the specified values. Welding parameters and PWHT parameters were optimised to qualify the filler wires without the presence of delta-ferrite in the weld

Interaction of both plasmas in CO2 laser-MAG hybrid welding of carbon steel

Science.gov (United States)

Kutsuna, Muneharu; Chen, Liang

2003-03-01

Researches and developments of laser and arc hybrid welding has been curried out since in 1978. Especially, CO2 laser and TIG hybrid welding has been studied for increasing the penetration depth and welding speed. Recently laser and MIG/MAG/Plasma hybrid welding processes have been developed and applied to industries. It was recognized as a new welding process that promote the flexibility of the process for increasing the penetration depth, welding speed and allowable joint gap and improving the quality of the welds. In the present work, CO2 Laser-MAG hybrid welding of carbon steel (SM490) was investigated to make clear the phenomenon and characteristics of hybrid welding process comparing with laser welding and MAG process. The effects of many process parameters such as welding current, arc voltage, welding speed, defocusing distance, laser-to-arc distance on penetration depth, bead shape, spatter, arc stability and plasma formation were investigated in the present work. Especially, the interaction of laser plasma and MAG arc plasma was considered by changing the laser to arc distance (=DLA).

Application of an improved band-gap narrowing model to the numerical simulation of recombination properties of phosphorus-doped silicon emitters

Energy Technology Data Exchange (ETDEWEB)

Schumacher, J.O. [Fraunhofer Institute for Solar Energy Systems ISE, Oltmannsstr, 5, D-79100 Freiburg (Germany); Altermatt, P.P.; Heiser, G.; Aberle, A.G. [Photovoltaics Special Research Centre, University of NSW, 2052 Sydney (Australia)

2001-01-01

The commonly used band-gap narrowing (BGN) models for crystalline silicon do not describe heavily doped emitters with desirable precision. One of the reasons for this is that the applied BGN models were empirically derived from measurements assuming Boltzmann statistics. We apply a new BGN model derived by Schenk from quantum mechanical principles and demonstrate that carrier degeneracy and the new BGN model both substantially affect the electron-hole product within the emitter region. Simulated saturation current densities of heavily phosphorus-doped emitters, calculated with the new BGN model, are lower than results obtained with the widely used empirical BGN model of del Alamo.

Mitigation of inside surface residual stress of type 304 stainless steel pipe welds by inside water cooling method

International Nuclear Information System (INIS)

Sasaki, R.

1980-01-01

The weld residual stress distributions, macro- and microstructures of heat affected zone and IGSCC susceptibility of Type 304 stainless steel pipe welds by natural and inside water cooling methods have been investigated. The residual stresses of pipe welds by the natural cooling method are high tensile on both the inside and the outside surface. While the residual stresses on the inside surface of pipe welds by the inside water cooling method are compressive in both axial and circumferential directions for each pipe size from 2 to 24 inch diameter. The sensitized zones of welds by the inside water cooling method are closer to the fusion line, much narrower and milder than those by the natural cooling method. According to the constant extension rate test results for specimens taken from the inside surface of pipe welds, the inside water cooled welds are more resistant to IGSCC than naturally cooled ones

Pulsed Nd-YAG laser welding of Prototype Fast Breeder Reactor fuel elements

International Nuclear Information System (INIS)

Suresh Varma, P.V.; Gupta, Amit; Amit, K.; Bhatt, R.B.; Afzal, Mohd.; Panakkal, J.P.; Kamath, H.S.

2009-02-01

End plug welding of Prototype Fast Breeder Reactor (PFBR) fuel elements involves welding of fully Austenitic Stainless Steel (ASS) of grade D9 clad tube with 316M end plug. Pulsed Gas Tungsten Arc Welding (GTAW) is being used for the production of PFBR fuel elements at Advanced Fuel Fabrication Facility (AFFF). GTAW is an established process for end plug welding and hence adopted by many countries. GTAW has got certain limitations like heat input, arc gap sensitivity and certain sporadic defects like tungsten inclusion. Experiments have been carried out at AFFF to use Laser Beam Welding (LBW) technique as LBW offers a number of advantages over the former process. This report mainly deals with the optimization of laser parameters for welding of PFBR fuel elements. To facilitate pulsed Nd-YAG laser spot welding, parameters like peak power, pulse duration, pulse energy, frequency and defocusing of laser beam on to the work piece have been optimized. On the basis of penetration requirement laser welding parameters have been optimized. (author)

Thermo-mechanical FE-analysis of butt-welding of a Cu-Fe canister for spent nuclear fuel

International Nuclear Information System (INIS)

Josefson, B.L.; Karlsson, L.; Lindgren, L.E.; Jonsson, M.

1992-10-01

In the Swedish nuclear waste program it has been proposed that spent nuclear fuel shall be placed in composite copper-steel canisters. These canisters will be placed in holes in tunnels located some 500 m underground in a rock storage. The canisters consists of two cylinders of 4850 mm length, one inner cylinder made of steel and one outer cylinder made of copper. The outer diameter of the canister is 880 mm and the wall thickness for each cylinder is 50 mm. At the storage, the steel cylinder, which contains the spent nuclear fuel, is placed inside the copper cylinder. Thereafter, a copper end is butt welded to the copper cylinder using electron beam welding. To obtain penetration through the thickness with this weld method a backing ring is placed at the inside of the copper cylinder. In the present paper, the temperature, strain and stress fields present during welding and after cooling after welding are calculated numerically using the FE-code NIKE-2D. The aim is to use the results of the present calculations to estimate the risk for creep fracture during the subsequent design life. A large strain formulation is employed for the calculation of transient and residual stresses in the canister based on the calculated history of the temperature field present in the canister during the welding process. The contact algorithm available in NIKE-2D is used to detect possible contact between the steel and copper cylinders during the welding. To simplify the numerical calculations and reduce the computational time, rotational symmetry is assumed. For large gap distances between the steel and copper cylinders the residual stress field is calculated to have a shape similar to that observed in butt welded pipes with maximum axial stress values at the yield stress level. For small gap distances the backing ring will come in contact with the steel cylinder which leads to large residual stresses in the backing ring. The maximum accumulated plastic strain in the weld metal and

Career Attainment among Healthcare Executives: Is the Gender Gap Narrowing?

Science.gov (United States)

Branin, Joan Julia

2009-01-01

Health care occupations are expected to be among the fastest growing professions in the next ten years. With such incredible growth expected in employment and wages, and with women's participation in the industry remaining strong, are women in the health care industry, particularly those in health care administration, experiencing a narrowing of…

Formation of Oxides in the Interior of Friction Stir Welds

Science.gov (United States)

Schneider, Judy; Chen, Po; Nunes, Arthur C., Jr.

2016-01-01

In friction stir welding (FSWing) the actual solid state joining takes place between the faying surfaces which form the weld seam. Thus the seam trace is often investigated for clues when the strength of the weld is reduced. Aluminum and its alloys are known to form a native, protective oxide on the surface. If these native surface oxides are not sufficiently broken up during the FSW process, they are reported to remain in the FSW interior and weaken the bond strength. This type of weld defect has been referred to as a lazy "S", lazy "Z", joint line defect, kissing bond, or residual oxide defect. Usually these defects are mitigated by modification of the process parameters, such as increased tool rotation rate, which causes a finer breakup of the native oxide particles. This study proposes that there may be an alternative mechanism for formation of oxides found within the weld nugget. As the oxidation rate increases at elevated temperatures above 400ºC, it may be possible for enhanced oxidation to occur on the interior surfaces during the FSW process from entrained air entering the seam gap. Normally, FSWs of aluminum alloys are made without a purge gas and it is unknown how process parameters and initial fit up could affect a potential air path into the interior during the processing. In addition, variations in FSW parameters, such as the tool rotation, are known to have a strong influence on the FSW temperature which may affect the oxidation rate if internal surfaces are exposed to entrained air. A series of FSWs were made in 3 different thickness panels of AA2219 (0.95, 1.27 and 1.56 cm) at 2 different weld pitches. As the thickness of the panels increased, there was an increased tendency for a gap to form in advance of the weld tool. If sufficient air is able to enter the workpiece gap prior to consolidation, the weld temperature can increase the oxidation rate on the interior surfaces. These oxidation rates would also be accelerated in areas of localized

Band gap effects of hexagonal boron nitride using oxygen plasma

International Nuclear Information System (INIS)

Sevak Singh, Ram; Leong Chow, Wai; Yingjie Tay, Roland; Hon Tsang, Siu; Mallick, Govind; Tong Teo, Edwin Hang

2014-01-01

Tuning of band gap of hexagonal boron nitride (h-BN) has been a challenging problem due to its inherent chemical stability and inertness. In this work, we report the changes in band gaps in a few layers of chemical vapor deposition processed as-grown h-BN using a simple oxygen plasma treatment. Optical absorption spectra show a trend of band gap narrowing monotonically from 6 eV of pristine h-BN to 4.31 eV when exposed to oxygen plasma for 12 s. The narrowing of band gap causes the reduction in electrical resistance by ∼100 fold. The x-ray photoelectron spectroscopy results of plasma treated hexagonal boron nitride surface show the predominant doping of oxygen for the nitrogen vacancy. Energy sub-band formations inside the band gap of h-BN, due to the incorporation of oxygen dopants, cause a red shift in absorption edge corresponding to the band gap narrowing

Band gap effects of hexagonal boron nitride using oxygen plasma

Energy Technology Data Exchange (ETDEWEB)

Sevak Singh, Ram; Leong Chow, Wai [School of Electrical and Electronic Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Yingjie Tay, Roland [School of Electrical and Electronic Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Temasek Laboratories-NTU, 50 Nanyang Avenue, Singapore 639798 (Singapore); Hon Tsang, Siu [Temasek Laboratories-NTU, 50 Nanyang Avenue, Singapore 639798 (Singapore); Mallick, Govind [Temasek Laboratories-NTU, 50 Nanyang Avenue, Singapore 639798 (Singapore); Weapons and Materials Research Directorate, U.S. Army Research Laboratory, Aberdeen Proving Ground, Maryland 21005 (United States); Tong Teo, Edwin Hang, E-mail: htteo@ntu.edu.sg [School of Electrical and Electronic Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore)

2014-04-21

Tuning of band gap of hexagonal boron nitride (h-BN) has been a challenging problem due to its inherent chemical stability and inertness. In this work, we report the changes in band gaps in a few layers of chemical vapor deposition processed as-grown h-BN using a simple oxygen plasma treatment. Optical absorption spectra show a trend of band gap narrowing monotonically from 6 eV of pristine h-BN to 4.31 eV when exposed to oxygen plasma for 12 s. The narrowing of band gap causes the reduction in electrical resistance by ∼100 fold. The x-ray photoelectron spectroscopy results of plasma treated hexagonal boron nitride surface show the predominant doping of oxygen for the nitrogen vacancy. Energy sub-band formations inside the band gap of h-BN, due to the incorporation of oxygen dopants, cause a red shift in absorption edge corresponding to the band gap narrowing.

Acceptor-modulated optical enhancements and band-gap narrowing in ZnO thin films

Science.gov (United States)

Hassan, Ali; Jin, Yuhua; Irfan, Muhammad; Jiang, Yijian

2018-03-01

Fermi-Dirac distribution for doped semiconductors and Burstein-Moss effect have been correlated first time to figure out the conductivity type of ZnO. Hall Effect in the Van der Pauw configuration has been applied to reconcile our theoretical estimations which evince our assumption. Band-gap narrowing has been found in all p-type samples, whereas blue Burstein-Moss shift has been recorded in the n-type films. Atomic Force Microscopic (AFM) analysis shows that both p-type and n-type films have almost same granular-like structure with minor change in average grain size (˜ 6 nm to 10 nm) and surface roughness rms value 3 nm for thickness ˜315 nm which points that grain size and surface roughness did not play any significant role in order to modulate the conductivity type of ZnO. X-ray diffraction (XRD), Energy Dispersive X-ray Spectroscopy (EDS) and X-ray Photoelectron Spectroscopy (XPS) have been employed to perform the structural, chemical and elemental analysis. Hexagonal wurtzite structure has been observed in all samples. The introduction of nitrogen reduces the crystallinity of host lattice. 97% transmittance in the visible range with 1.4 × 107 Ω-1cm-1 optical conductivity have been detected. High absorption value in the ultra-violet (UV) region reveals that NZOs thin films can be used to fabricate next-generation high-performance UV detectors.

Acceptor-modulated optical enhancements and band-gap narrowing in ZnO thin films

Directory of Open Access Journals (Sweden)

Ali Hassan

2018-03-01

Full Text Available Fermi-Dirac distribution for doped semiconductors and Burstein-Moss effect have been correlated first time to figure out the conductivity type of ZnO. Hall Effect in the Van der Pauw configuration has been applied to reconcile our theoretical estimations which evince our assumption. Band-gap narrowing has been found in all p-type samples, whereas blue Burstein-Moss shift has been recorded in the n-type films. Atomic Force Microscopic (AFM analysis shows that both p-type and n-type films have almost same granular-like structure with minor change in average grain size (∼ 6 nm to 10 nm and surface roughness rms value 3 nm for thickness ∼315 nm which points that grain size and surface roughness did not play any significant role in order to modulate the conductivity type of ZnO. X-ray diffraction (XRD, Energy Dispersive X-ray Spectroscopy (EDS and X-ray Photoelectron Spectroscopy (XPS have been employed to perform the structural, chemical and elemental analysis. Hexagonal wurtzite structure has been observed in all samples. The introduction of nitrogen reduces the crystallinity of host lattice. 97% transmittance in the visible range with 1.4 × 107 Ω-1cm-1 optical conductivity have been detected. High absorption value in the ultra-violet (UV region reveals that NZOs thin films can be used to fabricate next-generation high-performance UV detectors.

Ultrasonic examination for safe end to nozzle dissimilar metal welds of steam generator

International Nuclear Information System (INIS)

Wang Zhuowei; Yu Jingsheng; Wang Jianjun

2014-01-01

The safe-end weld of steam generator is narrow seam weld with dissimilar metal, the filling material is nickel alloy 152/182 (material 690). The interior structure is of great anisotropic, and fake signal may occur during the defect detection by ultrasonic wave and the error for defect location may be increased. Stratified inspection by ultrasonic transducers with different angle and focus is a practical method which is verified by the real inspection while the linear indication in the inside surface besides the interior flaws are detected. (authors)

Experimental and Numerical Study of Windage Losses in the Narrow Gap Region of a High-Speed Electric Motor

Directory of Open Access Journals (Sweden)

Kevin R. Anderson

2018-03-01

Full Text Available Windage (drag losses have been found to be a key design factor for high power density and high-speed electric motor development. Inducing axial flow between rotor and stator is a common method in cooling the rotor. Hence, it is necessary to understand the effect on windage while forced axial airflow is in present in the air gap. The current paper presents results from experimental testing and modeling of a high-speed motor designed to operate at 30,000 revolutions per minute (RPM and utilize axial air cooling of 200 Liters per minute (LPM to cool the motor. Details of the experimental apparatus and computational fluid dynamics (CFD modeling of the small gap narrow region of the stator/rotor are outlined in the paper. The experimental results are used to calibrate the CFD model. Results for windage losses, flow rate of cooling air, power and torque of the motor versus mass flow rate are given in the paper. Trade studies of CFD on the effect of inlet cooling flow rate, and parasitic heat transfer losses on the Taylor–Couette flow coherent flow structure breakdown are presented. Windage losses on the order of 20 W are found to be present in the configuration tested and simulated.

Development of Welding and Instrumentation Technology for Nuclear Fuel Test Rod

International Nuclear Information System (INIS)

Joung, Chang Young; Ahn, Sung Ho; Heo, Sung Ho; Hong, Jin Tae; Kim, Ka Hye

2013-01-01

It is necessary to develop various types of welding, instrumentation and helium gas filling techniques that can conduct TIG spot welding exactly at a pin-hole of the end-cap on the nuclear fuel rod to fill up helium gas. The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rod. To manufacture the nuclear fuel test rod, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rod jointing the various sensors and end-caps on a fuel cladding tube, which is charged with fuel pellets and component parts. We therefore designed and fabricated an orbital TIG welding system and a laser welding system. This paper describes not only some experiment results from weld tests for the parts of a nuclear fuel test rod, but also the contents for the instrumentation process of the dummy fuel test rod installed with the C-type T. C. A dummy nuclear fuel test rod was successfully fabricated with the welding and instrumentation technologies acquired with various tests. In the test results, the round welding has shown a good weldability at both the orbital TIG welding system and the fiber laser welding system. The spot welding to fill up helium gas has shown a good welding performance at a welding current of 30A, welding time of 0.4 sec and gap of 1 mm in a helium gas atmosphere. The soundness of the nuclear fuel test rod sealed by a mechanical sealing method was confirmed by helium leak tests and microstructural analyses

Development of Welding and Instrumentation Technology for Nuclear Fuel Test Rod

Energy Technology Data Exchange (ETDEWEB)

Joung, Chang Young; Ahn, Sung Ho; Heo, Sung Ho; Hong, Jin Tae; Kim, Ka Hye [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-10-15

It is necessary to develop various types of welding, instrumentation and helium gas filling techniques that can conduct TIG spot welding exactly at a pin-hole of the end-cap on the nuclear fuel rod to fill up helium gas. The welding process is one of the most important among the instrumentation processes of the nuclear fuel test rod. To manufacture the nuclear fuel test rod, a precision welding system needs to be fabricated to develop various welding technologies of the fuel test rod jointing the various sensors and end-caps on a fuel cladding tube, which is charged with fuel pellets and component parts. We therefore designed and fabricated an orbital TIG welding system and a laser welding system. This paper describes not only some experiment results from weld tests for the parts of a nuclear fuel test rod, but also the contents for the instrumentation process of the dummy fuel test rod installed with the C-type T. C. A dummy nuclear fuel test rod was successfully fabricated with the welding and instrumentation technologies acquired with various tests. In the test results, the round welding has shown a good weldability at both the orbital TIG welding system and the fiber laser welding system. The spot welding to fill up helium gas has shown a good welding performance at a welding current of 30A, welding time of 0.4 sec and gap of 1 mm in a helium gas atmosphere. The soundness of the nuclear fuel test rod sealed by a mechanical sealing method was confirmed by helium leak tests and microstructural analyses.

Hydrogen Cracking in Gas Tungsten Arc Welding of an AISI Type 321 Stainless Steel

Science.gov (United States)

Rozenak, P.; Unigovski, Ya.; Shneck, R.

The effects of in situ cathodic charging on the tensile properties and susceptibility to cracking of an AISI type 321 stainless steel, welded by the gas tungsten arc welding (GTAW) process, was studied by various treatments. Appearance of delta-ferrite phase in the as-welded steels in our tested conditions was observed with discontinuous grain boundaries (M23C6) and a dense distribution of metal carbides MC ((Ti, Nb)C), which precipitated in the matrix. Shielding gas rates changes the mechanical properties of the welds. Ultimate tensile strength and ductility are increases with the resistance to the environments related the increase of the supplied shielding inert gas rates. Charged specimens, caused mainly in decreases in the ductility of welded specimens. However, more severe decrease in ductility was obtained after post weld heat treatment (PWHT). The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited massive transgranular regions. Both types of specimen demonstrated narrow brittle zones at the sides of the fracture surface and ductile micro-void coalescences in the middle. Ferrite δ was form after welding with high density of dislocation structures and stacking faults formation and the thin stacking fault plates with e-martensite phase were typically found in the austenitic matrix after the cathodical charging process.

Multipurpose ANSYS FE procedure for welding processes simulation

Energy Technology Data Exchange (ETDEWEB)

Capriccioli, Andrea [ENEA CR Frascati, Via Enrico Fermi 45, 00044 Frascati (Italy); Frosi, Paolo [ENEA CR Frascati, Via Enrico Fermi 45, 00044 Frascati (Italy)], E-mail: frosi@frascati.enea.it

2009-06-15

ANSYS FE procedures and 3D models for thermal and mechanical simulation of both Laser and TIG welding processes are presented. The special features are the applicability to a non uniform gap and the use of a fast iterative procedure that assures the constancy of the fixed maximum temperature along the single pass and between each pass and the following, apart from their shapes and sizes. All the thermal and mechanical material properties of both INCONEL 625 and AISI 316 are described till to liquid phase; convection and radiation effects are considered. The 3D ANSYS models use both brick and non linear contact elements and elastic and elastic-plastic materials. Two full simulation are presented: a laser welding test (taken from ENEA) and a TIG welding one (source W7-X) with the root seam plus 14 passes; thermal and mechanical results are reported in the two cases and for the latter an extensive sensitivity analysis, changing mesh size of the filling material, welding speed and material properties, is explained with results and comparisons. This large sensitivity analysis has been executed for TIG welding because in this case (multi-pass welding) the reduction of CPU time is a strong requirement; but some conclusions are helpful for laser welding too. The mechanical calculation results very sensitive to the mesh shape: this fact implies very fine and regular meshes. The specimens are first restrained and then welded with the foreseen welding procedure; after that it is released and the final linear and angular shrinkages are calculated. The ANSYS birth and death procedure is used and the CPU time was strongly reduced.

Multipurpose ANSYS FE procedure for welding processes simulation

International Nuclear Information System (INIS)

Capriccioli, Andrea; Frosi, Paolo

2009-01-01

ANSYS FE procedures and 3D models for thermal and mechanical simulation of both Laser and TIG welding processes are presented. The special features are the applicability to a non uniform gap and the use of a fast iterative procedure that assures the constancy of the fixed maximum temperature along the single pass and between each pass and the following, apart from their shapes and sizes. All the thermal and mechanical material properties of both INCONEL 625 and AISI 316 are described till to liquid phase; convection and radiation effects are considered. The 3D ANSYS models use both brick and non linear contact elements and elastic and elastic-plastic materials. Two full simulation are presented: a laser welding test (taken from ENEA) and a TIG welding one (source W7-X) with the root seam plus 14 passes; thermal and mechanical results are reported in the two cases and for the latter an extensive sensitivity analysis, changing mesh size of the filling material, welding speed and material properties, is explained with results and comparisons. This large sensitivity analysis has been executed for TIG welding because in this case (multi-pass welding) the reduction of CPU time is a strong requirement; but some conclusions are helpful for laser welding too. The mechanical calculation results very sensitive to the mesh shape: this fact implies very fine and regular meshes. The specimens are first restrained and then welded with the foreseen welding procedure; after that it is released and the final linear and angular shrinkages are calculated. The ANSYS birth and death procedure is used and the CPU time was strongly reduced.

Fatigue properties of dissimilar metal laser welded lap joints

Science.gov (United States)

Dinsley, Christopher Paul

This work involves laser welding austenitic and duplex stainless steel to zinc-coated mild steel, more specifically 1.2mm V1437, which is a Volvo Truck Coiporation rephosphorised mild steel. The work investigates both tensile and lap shear properties of similar and dissimilar metal laser welded butt and lap joints, with the majority of the investigation concentrating on the fatigue properties of dissimilar metal laser welded lap joints. The problems encountered when laser welding zinc-coated steel are addressed and overcome with regard to dissimilar metal lap joints with stainless steel. The result being the production of a set of guidelines for laser welding stainless steel to zinc-coated mild steel. The stages of laser welded lap joint fatigue life are defined and the factors affecting dissimilar metal laser welded lap joint fatigue properties are analysed and determined; the findings suggesting that dissimilar metal lap joint fatigue properties are primarily controlled by the local stress at the internal lap face and the early crack growth rate of the material at the internal lap face. The lap joint rotation, in turn, is controlled by sheet thickness, weld width and interfacial gap. Laser welded lap joint fatigue properties are found to be independent of base material properties, allowing dissimilar metal lap joints to be produced without fatigue failure occurring preferentially in the weaker parent material, irrespective of large base material property differences. The effects of Marangoni flow on the compositions of the laser weld beads are experimentally characterised. The results providing definite proof of the stirring mechanism within the weld pool through the use of speeds maps for chromium and nickel. Keywords: Laser welding, dissimilar metal, Zinc-coated mild steel, Austenitic stainless steel, Duplex stainless steel, Fatigue, Lap joint rotation, Automotive.

Understanding the Gender Gap.

Science.gov (United States)

Goldin, Claudia

1985-01-01

Despite the great influx of women into the labor market, the gap between men's and women's wages has remained stable at 40 percent since 1950. Analysis of labor data suggests that this has occurred because women's educational attainment compared to men has declined. Recently, however, the wage gap has begun to narrow, and this will probably become…

Experimental study of the phenomena of turbulent flow in the narrow gaps between subchannels of rod bundles

International Nuclear Information System (INIS)

Moeller, S.V.

1989-01-01

It was observed that the turbulent intensities in the narrow gaps between the subchannels of rod bundles are strongly anisotropic and higher than in pipes. In rod bundles, both the axial and azimuthal components of the fluctuating velocity have a quasi-periodic behaviour. The intensities increase with decreasing distance between the rods or between rod and channel wall, respectively. To determine the origin of this phenomenon, experiments were performed in rod bundles with different pitch-to-diameter (P/D) and wall-to-diameter (W/D) ratios. In these experiments, two components of the fluctuating velocity were measured with hot wires simultaneously at two different locations of a wall subchannel, together with the pressure fluctuations at the wall measured by microphones. The output signals were registered with an analog tape recorder. Afterwards they were digitized and evaluated to obtain spectra as well as auto and cross correlations. The results were analysed to determine the interdependence between pressure and velocity fluctuations. Attention was devoted to the analysis of turbulence spectra and the identification of their specific ranges. The dominant frequency of the turbulent motion, taken from the spectra, was found to be a function of the gap width and of the flow velocity. The corresponding Strouhal number is a geometrical parameter which can be expressed in terms of P/D and W/D. Based on the observation of transit time between the probes, measured with help of cross correlations, on the form and the presence of peaks on spectra, a phenomenological model was developed, to explain the studied phenomenon. The model describes the formation of large eddies near the gaps and their effect on the fluid motion through rod bundles. The relationship between the mixing process and the studied phenomenon was determined. (orig.) [de

Research of precise pulse plasma arc powder welding technology of thin-walled inner hole parts

Institute of Scientific and Technical Information of China (English)

Li Zhanming; Du Xiaokun; Sun Xiaofeng; Song Wei

2017-01-01

The inner hole parts played an oriented or supporting role in engineering machinery and equipment,which are prone to appear surface damages such as wear,strain and corrosion.The precise pulse plasma arc powder welding method is used for surface damage repairing of inner hole parts in this paper.The working principle and process of the technology are illustrated,and the microstructure and property of repairing layer by precise pulse plasma powder welding and CO2 gas shielded welding are tested and observed by microscope,micro hardness tester and X-ray residual stress tester etc.Results showed that the substrate deformation of thin-walled inner hole parts samples by precise pulse plasma powder welding is relatively small.The repair layer and substrate is metallurgical bonding,the transition zones (including fusion zone and heat affected zone) are relatively narrow and the welding quality is good.h showed that the thin-walled inner hole parts can be repaired by this technology and equipment.

Experimental study on in-vessel debris coolability during severe accident - Experimental and analytical model study on gap cooling in gap

Energy Technology Data Exchange (ETDEWEB)

Chang, Soon Heung; Baek, Won Pil; Yang, Soo Hyung; Kim, Soo Hyoung; Lee, Yong Ho; Chung, Yong Hun [Korea Advanced Institute of Science and Technology, Taejon (Korea)

1999-04-01

To understand the flooding and mechanism in gap geometry, research was conducted. Final objectives of research are as follows: 1) Literature survey of the flooding and heat transfer mechanism in gap geometry 2) Performing CHF experiments using bottom closed rectangular channels test section 3) Development of flooding correlation using flooding data 4) Derive instability wave length in narrow gap. The major results of research are as follows: 1) Gap size and span of channel are important parameter for flooding. 2) Kutateladze number used for analysing flooding data, is appropriate to the analysis of the flooding using non-circular narrow gap channel. 3) Flooding correlation was developed using collected flooding data and it predicts flooding data lower than 10%. 4) CHF correlation derived from developed flooding collreation overpredict CHF. 5) Instability wave length is increased as gap size is decreased. 26 refs., 46 figs., 2 tabs. (Author)

Studies on mechanical properties, microstructure and fracture morphology details of laser beam welded thick SS304L plates for fusion reactor applications

Energy Technology Data Exchange (ETDEWEB)

Buddu, Ramesh Kumar, E-mail: buddu@ipr.res.in [Fusion Reactor Materials Development and Characterization Division, Institute for Plasma Research, Bhat, Gandhinagar 382428 (India); Chauhan, N.; Raole, P.M. [Fusion Reactor Materials Development and Characterization Division, Institute for Plasma Research, Bhat, Gandhinagar 382428 (India); Natu, Harshad [Magod Laser Machining Pvt. Ltd, Jigani, Bengaluru 560105 (India)

2015-06-15

Highlights: • CO{sub 2} laser welding of 8 mm thick SS304L plates has been carried out and full penetration welds fabricated and characterized for mechanical properties and microstructure details. • Welded samples have shown tensile properties comparable to base indicating good weld quality joints. • Impact fracture tests of weld zone and heat affected zone samples have shown poor toughness compared to the base metal. • SEM analysis of fracture samples of tensile and impact specimens indicated the complex microstructure features in weld zone and combined ductile and brittle fracture features. • Combined features of dendrite and cellular structures are observed in weld microstructures with narrow HAZ and delta ferrite is found in the welds and further confirmed by higher Ferrite Number data. - Abstract: Austenitic stainless steel is widely used structural material for the fabrication of the fusion reactor components. Laser welding is high power density process which offers several advantages over the other conventional processes like Tungsten Inert Gas welding. The features like low distortion, narrow heat affected zone, deep penetration in single pass, good mechanical properties are some of the advantages of laser welding process. The laser weld process parameters optimization has several challenges in terms of overcoming the weld defects like voids due to lack of penetration over depth, undercuts and porosity. The present paper reports the studies carried out with CO{sub 2} laser welding of 8 mm thick austenitic stainless steel SS304L plates and their characterization of mechanical properties, microstructure and fracture morphology details. The weld process parameter optimization towards defect free welds with full penetration welding has been carried out. The welded samples have shown tensile properties comparable to base metal, bend tests are successfully passed. The hardness measurements have shown slightly higher for weld zone compared to base metal

Studies on mechanical properties, microstructure and fracture morphology details of laser beam welded thick SS304L plates for fusion reactor applications

International Nuclear Information System (INIS)

Buddu, Ramesh Kumar; Chauhan, N.; Raole, P.M.; Natu, Harshad

2015-01-01

Highlights: • CO 2 laser welding of 8 mm thick SS304L plates has been carried out and full penetration welds fabricated and characterized for mechanical properties and microstructure details. • Welded samples have shown tensile properties comparable to base indicating good weld quality joints. • Impact fracture tests of weld zone and heat affected zone samples have shown poor toughness compared to the base metal. • SEM analysis of fracture samples of tensile and impact specimens indicated the complex microstructure features in weld zone and combined ductile and brittle fracture features. • Combined features of dendrite and cellular structures are observed in weld microstructures with narrow HAZ and delta ferrite is found in the welds and further confirmed by higher Ferrite Number data. - Abstract: Austenitic stainless steel is widely used structural material for the fabrication of the fusion reactor components. Laser welding is high power density process which offers several advantages over the other conventional processes like Tungsten Inert Gas welding. The features like low distortion, narrow heat affected zone, deep penetration in single pass, good mechanical properties are some of the advantages of laser welding process. The laser weld process parameters optimization has several challenges in terms of overcoming the weld defects like voids due to lack of penetration over depth, undercuts and porosity. The present paper reports the studies carried out with CO 2 laser welding of 8 mm thick austenitic stainless steel SS304L plates and their characterization of mechanical properties, microstructure and fracture morphology details. The weld process parameter optimization towards defect free welds with full penetration welding has been carried out. The welded samples have shown tensile properties comparable to base metal, bend tests are successfully passed. The hardness measurements have shown slightly higher for weld zone compared to base metal and the

Schottky diode model for non-parabolic dispersion in narrow-gap semiconductor and few-layer graphene

Science.gov (United States)

Ang, Yee Sin; Ang, L. K.; Zubair, M.

Despite the fact that the energy dispersions are highly non-parabolic in many Schottky interfaces made up of 2D material, experimental results are often interpreted using the conventional Schottky diode equation which, contradictorily, assumes a parabolic energy dispersion. In this work, the Schottky diode equation is derived for narrow-gap semiconductor and few-layer graphene where the energy dispersions are highly non-parabolic. Based on Kane's non-parabolic band model, we obtained a more general Kane-Schottky scaling relation of J (T2 + γkBT3) which connects the contrasting J T2 in the conventional Schottky interface and the J T3 scaling in graphene-based Schottky interface via a non-parabolicity parameter, γ. For N-layer graphene of ABC -stacking and of ABA -stacking, the scaling relation follows J T 2 / N + 1 and J T3 respectively. Intriguingly, the Richardson constant extracted from the experimental data using an incorrect scaling can differ with the actual value by more than two orders of magnitude. Our results highlights the importance of using the correct scaling relation in order to accurately extract important physical properties, such as the Richardson constant and the Schottky barrier's height.

Study on the Relationship Between Emission Signals and Weld Defect for In-Process Monitoring in CO{sub 2} Laser Welding of Zn-Coated Steel

Energy Technology Data Exchange (ETDEWEB)

Kim, Jong Do; Lee, Chang Je [Korea Maritime University, Busan (Korea, Republic of)

2010-10-15

In this study, the plasma induced by CO{sub 2} laser lap welding of 6t Zn coated steel used for ship building was measured using photodiodes and a microphone. Then, the welding phenomenon with gap clearance of lap joint was compared with RMS-treated signal. Thus, we found that intensity of the RMS-treated signal increased with Zn vaporization; further, the presence of defects results in rapid variations with the RMS value as a function of lap-joint parameters. Besides, the FFT value of the raw signal with variations of changing welding parameters was calculated, and then the calculated FFT frequency value was set as the bandwidth of digital filter for a more accurate in-process monitoring. The RMS values were acquired by filtering the raw signal. By matching the weld beads and the calculated RMS values, we confirmed that there is a strong relationship between the signals and the defects.

Manufacturing preparations for the European Vacuum Vessel Sector for ITER

International Nuclear Information System (INIS)

Jones, Lawrence; Arbogast, Jean François; Bayon, Angel; Bianchi, Aldo; Caixas, Joan; Facca, Aldo; Fachin, Gianbattista; Fernández, José; Giraud, Benoit; Losasso, Marcello; Löwer, Thorsten; Micó, Gonzalo; Pacheco, Jose Miguel; Paoletti, Roberto; Sanguinetti, Gian Paolo; Stamos, Vassilis; Tacconelli, Massimiliano; Trentea, Alexandru; Utin, Yuri

2012-01-01

The contract for the seven European Sectors of the ITER Vacuum Vessel, which has very tight tolerances and high density of welding, was placed at the end of 2010 with AMW, a consortium of three companies. The start-up of the engineering, including R and D, design and analysis activities of this large and complex contract, one of the largest placed by F4E, the European Domestic Agency for ITER, is described. The statutory and regulatory requirements of ITER Organization and the French Nuclear Safety regulations have made the design development subject to rigorous controls. AMW was able to make use of the previous extensive R and D and prototype work carried out during the past 9 years, especially in relation to advanced welding and inspection techniques. The paper describes the manufacturing methodology with the focus on controlling distortion with predictions by analysis, avoiding use of welded-on jigs, and making use of low heat input narrow-gap welding with electron beam welding as far as possible and narrow-gap TIG when not. Further R and D and more than ten significant mock-ups are described. All these preparations will help to assure the successful manufacture of this critical path item of ITER.

Superconducting gap anomaly in heavy fermion systems

Indian Academy of Sciences (India)

of a pseudo-gap due to superconductivity and the signature of a hybridization gap at the. Fermi level. For the choice of the model parameters, the DOS shows that the HFS is a metal and undergoes a transition to the gap-less superconducting state. Keywords. Heavy fermion superconductor; Narrow band system; Valence ...

The influence of narrow optical gap silver oxide on zinc oxide nanoparticles produced by microwave-assisted colloidal synthesis: photocatalytic studies

Science.gov (United States)

Prakoso, S. P.; Paramarta, V.; Tju, H.; Taufik, A.; Saleh, R.

2016-11-01

This paper reports a photocatalytic study on wide band gap zinc oxide (ZnO) incorporated by narrow band gap silver oxide (Ag2O), namely Ag2O/ZnO nanocomposites, which were prepared by colloidal synthesis with microwave supports. The Ag2O/ZnO nanocomposites were prepared with three different molar ratios (MR) of Ag2O to ZnO (MR: 0.25, 0.5 and 0.75). In order to confirm qualitatively the concentration ratio of Ag2O in ZnO, crystal phase intensity ratio was executed by peak indexing from x-ray diffraction. The Ag2O/ZnO nanocomposites properties were further investigated using diffuse reflectance spectroscopy. The nanocomposites were tested for the degradation of organic dyes solutions under visible and UV light irradiations. The photocatalytic activity of Ag2O/ZnO nanocomposites under visible light increased with increasing molar ratio of Ag2O to ZnO, while the opposite trends observed under UV light irradiation. The improvement of photoabsorption together with photocatalytic activities might be suspected due to the p-n heterojunction structure in Ag2O/ZnO nanocomposites. The corresponding mechanism will be discussed in detail.

The influence of narrow optical gap silver oxide on zinc oxide nanoparticles produced by microwave-assisted colloidal synthesis: photocatalytic studies

International Nuclear Information System (INIS)

Prakoso, S. P.; Paramarta, V.; Tju, H.; Taufik, A.; Saleh, R.

2016-01-01

This paper reports a photocatalytic study on wide band gap zinc oxide (ZnO) incorporated by narrow band gap silver oxide (Ag 2 O), namely Ag 2 O/ZnO nanocomposites, which were prepared by colloidal synthesis with microwave supports. The Ag 2 O/ZnO nanocomposites were prepared with three different molar ratios (MR) of Ag 2 O to ZnO (MR: 0.25, 0.5 and 0.75). In order to confirm qualitatively the concentration ratio of Ag 2 O in ZnO, crystal phase intensity ratio was executed by peak indexing from x-ray diffraction. The Ag 2 O/ZnO nanocomposites properties were further investigated using diffuse reflectance spectroscopy. The nanocomposites were tested for the degradation of organic dyes solutions under visible and UV light irradiations. The photocatalytic activity of Ag 2 O/ZnO nanocomposites under visible light increased with increasing molar ratio of Ag 2 O to ZnO, while the opposite trends observed under UV light irradiation. The improvement of photoabsorption together with photocatalytic activities might be suspected due to the p-n heterojunction structure in Ag 2 O/ZnO nanocomposites. The corresponding mechanism will be discussed in detail. (paper)

The Role of School Performance in Narrowing Gender Gaps in the Formation of STEM Aspirations: A Cross-National Study

Directory of Open Access Journals (Sweden)

Allison eMann

2015-02-01

Full Text Available Abstract This study uses cross-national evidence to estimate the effect of school peer performance on the size of the gender gap in the formation of STEM career aspirations. We argue that STEM aspirations are influenced not only by gender stereotyping in the national culture but also by the performance of peers in the local school environment. Our analyses are based on the Program for International Student Assessment (PISA. They investigate whether 15-year-old students from 55 different countries expect to have STEM jobs at the age of 30. We find considerable gender differences in the plans to pursue careers in STEM occupations in all countries. Using PISA test scores in math and science aggregated at the school level as a measure of school performance, we find that stronger performance environments have a negative impact on student career aspirations in STEM. Although girls are less likely than boys to aspire to STEM occupations, even when they have comparable abilities, boys respond more than girls to competitive school performance environments. As a consequence, the aspirations gender gap narrows for high-performing students in stronger performance environments. We show that those effects are larger in countries that do not sort students into different educational tracks.

The role of school performance in narrowing gender gaps in the formation of STEM aspirations: a cross-national study.

Science.gov (United States)

Mann, Allison; Legewie, Joscha; DiPrete, Thomas A

2015-01-01

This study uses cross-national evidence to estimate the effect of school peer performance on the size of the gender gap in the formation of STEM career aspirations. We argue that STEM aspirations are influenced not only by gender stereotyping in the national culture but also by the performance of peers in the local school environment. Our analyses are based on the Program for International Student Assessment (PISA). They investigate whether 15-year-old students from 55 different countries expect to have STEM jobs at the age of 30. We find considerable gender differences in the plans to pursue careers in STEM occupations in all countries. Using PISA test scores in math and science aggregated at the school level as a measure of school performance, we find that stronger performance environments have a negative impact on student career aspirations in STEM. Although girls are less likely than boys to aspire to STEM occupations, even when they have comparable abilities, boys respond more than girls to competitive school performance environments. As a consequence, the aspirations gender gap narrows for high-performing students in stronger performance environments. We show that those effects are larger in countries that do not sort students into different educational tracks.

Applicability assessment of plug weld to ITER vacuum vessel by crack propagation analysis

International Nuclear Information System (INIS)

Ohmori, Junji; Nakahira, Masataka; Takeda, Nobukazu; Shibanuma, Kiyoshi; Sago, Hiromi; Onozuka, Masanori

2006-03-01

In order to improve the fabricability of the vacuum vessel (VV) of International Thermonuclear Experimental Reactor (ITER), applicability of plug weld between VV outer shell and stiffening ribs/blanket support housings has been assessed using crack propagation analysis for the plug weld. The ITER VV is a double-wall structure of inner and outer shells with ribs and housings between the shells. For the fabrication of VV, ribs and housings are welded to outer shell after welding to inner shell. A lot of weld grooves should be adjusted for welding outer shell. The plug weld is that outer shells with slit at the weld region are set on ribs/housings then outer shells are welded to them by filling the slits with weld metal. The plug weld can allow larger tolerance of weld groove gap than ordinary butt weld. However, un-welded lengths parallel to outer sell surface remain in the plug weld region. It is necessary to evaluate the allowable un-welded length to apply the plug weld to ITER VV fabrication. For the assessment, the allowable un-welded lengths have been calculated by crack propagation analyses for load conditions, conservatively assuming the un-welded region is a crack. In the analyses, firstly allowable crack lengths are calculated from the stresses of the weld region. Then assuming initial crack length, crack propagation is calculated during operation period. Allowable initial crack lengths are determined on the condition that the propagated cracks should not exceed the allowable crack lengths. The analyses have been carried out for typical inboard straight region and inboard upper curved region with the maximum housing stress. The allowable initial cracks of ribs are estimated to be 8.8mm and 38mm for the rib and the housing, respectively, considering inspection error of 4.4mm. Plug weld between outer shell and ribs/housings could be applicable. (author)

Experimental and Theoretical Study of Dryout and Post-Dryout Heat Transfer of Steam-Water Two-Phase Flow in the Annular Channel with Narrow Gap

International Nuclear Information System (INIS)

Aye Myint

2004-10-01

Two-phase annular flow with heat transfer is prevalent in many processes such as industrial and energy reformation processes. Recently, advances in high performance electronic chips and the miniaturisation of electronic circuits in which high heat flux will be created and other compact systems such as Integrated Nuclear Power Device (INPD), the refrigeration/air conditioning, automobile environment control systems have resulted in a great demand for developing efficient heat transfer techniques to accommodate these high heat fluxes. It has been studied by many researchers because of its successful application in many areas, but its influence factor and mechanism of heat transfer remain somewhat unknown yet. In order to understand the heat transfer and flow mechanism in the narrow annular channel, experimental and theoretical study of dryout and post-dryout heat transfer of steam-water two-phase flow in annular channel with narrow gap (1.0 mm and 1.5 mm) have been carried out. The working fluid is deionized water. The range of experimental pressure is 1.0 ∼ 6.OMPa. In correspondence with two different narrow gaps, two kinds of test sections were designed. The test sections were made of specially processed straight stainless steel tubes with linearity error less than 0.01% to form narrow concentric annuli. It also needs a good sealed performance at high pressure and high temperature. The experiments were carried out to investigate the characteristics and occurring conditions of the dryout point. The former Soviet researcher Kutateladse's correlation, based on round tube, was quoted and modified to apply barrow annuli under low flow conditions. At full conditions of the influencing factors, such as geometry of test section, pressure, mass flux, heat flux etc., an empirical correlation was developed to apply to bilaterally heated annuli and it had a good agreement with the experimental data A new analytical model for the dryout point of critical quality in

Investigation on mechanical properties of welded material under different types of welding filler (shielded metal arc welding)

Science.gov (United States)

Tahir, Abdullah Mohd; Lair, Noor Ajian Mohd; Wei, Foo Jun

2018-05-01

The Shielded Metal Arc Welding (SMAW) is (or the Stick welding) defined as a welding process, which melts and joins metals with an arc between a welding filler (electrode rod) and the workpieces. The main objective was to study the mechanical properties of welded metal under different types of welding fillers and current for SMAW. This project utilized the Design of Experiment (DOE) by adopting the Full Factorial Design. The independent variables were the types of welding filler and welding current, whereas the other welding parameters were fixed at the optimum value. The levels for types of welding filler were by the models of welding filler (E6013, E7016 and E7018) used and the levels for welding current were 80A and 90A. The responses were the mechanical properties of welded material, which include tensile strength and hardness. The experiment was analyzed using the two way ANOVA. The results prove that there are significant effects of welding filler types and current levels on the tensile strength and hardness of the welded metal. At the same time, the ANOVA results and interaction plot indicate that there are significant interactions between the welding filler types and the welding current on both the hardness and tensile strength of the welded metals, which has never been reported before. This project found that when the amount of heat input with increase, the mechanical properties such as tensile strength and hardness decrease. The optimum tensile strength for welded metal is produced by the welding filler E7016 and the optimum of hardness of welded metal is produced by the welding filler E7018 at welding current of 80A.

One-step femtosecond laser welding and internal machining of three glass substrates

Science.gov (United States)

Tan, Hua; Duan, Ji'an

2017-05-01

In this paper, it demonstrated one-step femtosecond laser welding and internal machining of three fused silica substrates in the optical- and non-optical-contact regimes by focusing 1030-nm laser pulses at the middle of the second substrate. Focusing laser pulses within the second glass in optical-contact and non-optical-contact samples induces permanent internal structural modification, leading to the three glass substrates bonding together simultaneously. The bonding mechanism is based on the internal modification of glass, and this mechanism is different from that of ordinary glass welding at the interface. Welding-spot size is affected by not only the gap distance (ablation effect) and heat transmission, but also by gravity through examining the sizes of the welding spots on the four contact welding surfaces. The maximum bonding strength of the lower interface (56.2 MPa) in the optical-contact regime is more than double that (27.6 MPa) in the non-optical-contact regime.

Study of welding characteristics of inconel 600 alloy using a continuous wave Nd:YAG laser beam

International Nuclear Information System (INIS)

Song, Seong Wook; Yoo, Young Tae; Shin, Ho Jun

2004-01-01

Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for Inconel 600 plates changing several process parameter such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between plate and plate, etc. The follow conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power. Welding characteristics of austienite Inconel 600 using a continuous wave Nd:YAG laser are experimentally investigated. This paper describes the weld ability of inconel 600 for machine structural use by Nd:YAG laser

Welding of the lid and the bottom of the disposal canister

International Nuclear Information System (INIS)

Meuronen, I.; Salonen, T.

2010-10-01

The seal welding of the lid and bottom of a copper disposal canister for spent nuclear fuel using ordinary electron beam welding (EBW) made in a vacuum and the results gained in the development work are presented in this report. As an alternative method, the friction stir welding (FSW) is also presented in an overview. Welding of copper is very challenging mainly due to the high thermal conductivity of the copper material. The EBW method is based on so-called deep penetration welding which does not use additional welding material. The convenience of the method is that the weld is the same material as the base material. When compared to other fusion welding methods, the material transitions in the material caused by EBW are slight. The EBW process typically has a high number of welding parameters but, in practice, only a few parameters are adjusted during copper welding to maintain weld quality and the stability of the process. The high vacuum required by the method prevents the material from oxidising but, on the other hand, it narrows the application of the method. The requirements presented for the weld and welding process can be divided in two classes. The first class contains the requirements intended to ensure the long-term safety of the canister. Corrosion resistance and adequate creep ductility are such requirements. The second class requirements correspond to welding process requirements for component manufacture, the components themselves and the other processes of the encapsulation plant. The welding process, including the personnel, equipment and process validation, shall also fulfil the special requirements concerning all nuclear plants in general. The quality assurance and control (QA/QC) for welding is presented as a separate section. The welding quality assurance contains the personnel, equipment and the welding process. For EBW process validation there are available norms and acceptation procedures. In these, the essential component is the

Narrowing the Gender Gap:Empowering Women through Literacy Programmes: Case Studies from the UNESCO Effective Literacy and Numeracy Practices Database (LitBase) http://www.unesco.org/uil/litbase/. 2nd Edition

Science.gov (United States)

Hanemann, Ulrike, Ed.

2015-01-01

UIL has published a second edition of a collection of case studies of promising literacy programmes that seek to empower women. "Narrowing the Gender Gap: Empowering Women through Literacy Programmes" (originally published in 2013 as "Literacy Programmes with a Focus on Women to Reduce Gender Disparities") responds to the…

Critical element development of standard components for pipe welding/cutting by CO{sub 2} laser

Energy Technology Data Exchange (ETDEWEB)

Oka, Kiyoshi; Kakudate, Satoshi; Nakahira, Masataka [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment] [and others

1994-11-01

In D-T burning reactors such as International Thermonuclear Experimental Reactor(ITER), an internal access is inevitable for welding/cutting of cooling pipes of in-vessel components, because of spatial constraint due to a narrow port opening space. An internal-access pipe welding/cutting equipment is being developed in JAERI. Internal access is to approach through inside a pipe to a welding/cutting position, to use 10kW CO{sub 2} laser beam, and to be applicable to both welding and cutting with using a same processing head. A welding/cutting processing head with 10kW CO{sub 2} laser beam has been fabricated and the basic feasibility has been successfully demonstrated for studies of the internal-access pipe welding/cutting concept using 100-A stainless steel pipe with a thickness of 6.3mm. In this study, the optimum focal point of laser beam, laser power and traveling speed of the head have been investigated together with an adjusting mechanism of a relative distance between the head and the pipe wall. In addition, the radiation resistance of critical elements such as optical lens has been investigated. (author).

Effect of the Addition of Nickel Powder and Post Weld Heat Treatment on the Metallurgical and Mechanical Properties of the Welded UNS S32304 Duplex Stainless Steel

Directory of Open Access Journals (Sweden)

Ali Tahaei

Full Text Available Abstract In this research, the effect of the addition of nickel powder and the application of a post weld heat treatment (PWHT on the welding properties of the UNS S32304 lean duplex stainless steel were investigated in order to improve the microstructure and mechanical properties. Nickel powder was directly poured inside the joint gap and mixed with the filler metal during the Gas Tungsten Arc Welding (GTAW process; moreover, the solution heat treatment was performed at 1100 °C for 10 min. The joints were characterized by optical microscopy (OM and the evolution of the phase percentages in the different zones was studied by means of the image analysis technique. Tensile and hardness tests were carried out on the joints in order to evaluate the improvement of the mechanical properties. The results showed that both the addition of nickel powder during the welding process and the post weld heat treatment made it possible to improve the mechanical properties of the weld joints. PWHT had the best effect in restoring the equal percentage of ferrite and austenite compared to the addition of nickel powder.

Introduction of experience of television information-control systems in welding

International Nuclear Information System (INIS)

Lifshits, M.L.; Lobanova, N.G.

1988-01-01

Consideration is given to peculiarities of using television measuring system for operative control of electron-beam welding of articles with minimum joint gap. It is shown that improvement of control accuracy requires mounting and tuning of television sensors and providing for process procedure

Microstructural features of dissimilar welds between 316LN austenitic stainless steel and alloy 800

International Nuclear Information System (INIS)

Sireesha, M.; Sundaresan, S.

2000-01-01

For joining type 316LN austenitic stainless steel to modified 9Cr-1Mo steel for power plant application, a trimetallic configuration using an insert piece (such as alloy 800) of intermediate thermal coefficient of expansion (CTE) has been sometimes suggested for bridging the wide gap in CTE between the two steels. Two joints are thus involved and this paper is concerned with the weld between 316LN and alloy 800. These welds were produced using three types of filler materials: austenitic stainless steels corresponding to 316,16Cr-8Ni-2Mo, and the nickel-base Inconel 182 1 . The weld fusion zones and the interfaces with the base materials were characterised in detail using light and transmission electron microscopy. The 316 and Inconel 182 weld metals solidified dendritically, while the 16-8-2(16%Cr-8%Ni-2%Mo) weld metal showed a predominantly cellular substructure. The Inconel weld metal contained a large number of inclusions when deposited from flux-coated electrodes, but was relatively inclusion-free under inert gas-shielded welding. Long-term elevated-temperature aging of the weld metals resulted in embrittling sigma phase precipitation in the austenitic stainless steel weld metals, but the nickel-base welds showed no visible precipitation, demonstrating their superior metallurgical stability for high-temperature service. (orig.)

Experiment on transient heat transfer in closed narrow channel

International Nuclear Information System (INIS)

Ochiai, Masaaki

1985-01-01

Heat transfer coefficients and transient pressures in closed narrow channels were obtained experimentally, in order to assess the gap heat transfer models in the computer code WTRLGD which were devised to analyze the internal pressure behavior of waterlogged fuel rods. Gap widths of channels are 0.1--0.5mm to simulate the gap region of waterlogged fuel rods, and test fluids are water (7--89.2 0 C) and Freon-113 (9.2 0 C). The results show that the heater temperature and the pressure measured in the experiments without the DNB occurrence are simulated fairly well by the calculational model of WTRLGD where the heat transfer in a closed narrow channel is evaluated with one-dimensional transient thermal conduction equation and Jens and Lottes' correlation for nucleate boiling. Consequently, it is also suggested that the above equations are available for evaluation of heat flux from fuel to internal water of waterlogged fuel rods. The film boiling heat transfer coefficient was in the same order of that evaluated by Bromley's correlation and the DNB heat flux was smaller than that obtained in quasi-steady experiments with ordinary systems, although the experimental data for them were not enough. (author)

Influential Parameters and Numerical Simulation of Heat Generated in the Process of Friction Stir Welding

Directory of Open Access Journals (Sweden)

Ilija KOVACEVIC

2016-09-01

Full Text Available The paper analyzes the problem of friction stir welding (FSW technology. The mechanism of thermo-mechanical process of the FSW method has been identified and a correlation between the weld zone and its microstructure established. Presented are the basic analytical formulations for the definition of temperature fields. Analysis of influential parameters of welding FSW technology at the zone of the weld material and mechanical properties of the realized joint was performed. Influential welding parameters were defined based on tool geometry, technological parameters of processing and the axial load of tool. Specific problems with the FSW process are related to gaps (holes left behind by a tool at the end of the process and inflexibility of welding regarding the degree of variation of material thickness. Numerical simulation of process welding FSW proceeding was carried out on the example of Aluminum Alloy (AA 2219 using the ANSYS Mechanical ADPL (Transient Thermal software package. The defined was the temperature field in the welding process at specified time intervals.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.10022

Gas sealing welding method and device for nuclear fuel rod

International Nuclear Information System (INIS)

Seki, Masayuki; Nishiyama, Motokuni; Kamimura, Katsuichiro; Yagi, Eiji; Nakase, Tsuyoshi; Kobogata, Sadao; Taniguchi, Jun-ichi; Uesugi, Yoshisaku.

1995-01-01

An end plug and a cladding tube are held by clamping, respectively, by opposing movable electrode and static electrode. The movable electrode is forwarded toward the static electrode. The end plug and the cladding tube are abutted and held at a slight gap between their end faces. A region to be welded is surrounded by a pressurizing chamber and the side of the chamber is evacuated and He gas is filled in the cladding tube. Then, one of the electrodes is forwarded, to seal the abutted end faces of the end plug and the cladding tube. Then, pressure and welding current required for welding are applied to the abutted ends, and He gas is sealed in the vessel. The displacement of pressurization caused by slipping when the required pressure is applied to the abutted ends is detected by a sensor, and the operation of the welding control device for starting current supply is terminated by the detection signals. Abutment accuracy between the abutment of the cladding tube and the end plug as a nuclear fuel rod can be ensured, to further improve and stabilize the welding quality. (N.H.)

Thermo-Mechanical Modeling of Laser-Mig Hybrid Welding (lmhw)

Science.gov (United States)

Kounde, Ludovic; Engel, Thierry; Bergheau, Jean-Michel; Boisselier, Didier

2011-01-01

Hybrid welding is a combination of two different technologies such as laser (Nd: YAG, CO2…) and electric arc welding (MIG, MAG / TIG …) developed to assemble thick metal sheets (over 3 mm) in order to reduce the required laser power. As a matter of fact, hybrid welding is a lso used in the welding of thin materials to benefit from process, deep penetration and gap limit. But the thermo-mechanical behaviour of thin parts assembled by LMHW technology for railway cars production is far from being controlled the modeling and simulation contribute to the assessment of the causes and effects of the thermo mechanical behaviour in the assembled parts. In order to reproduce the morphology of melted and heat-affected zones, two analytic functions were combined to model the heat source of LMHW. On one hand, we applied a so-called "diaboloïd" (DB) which is a modified hyperboloid, based on experimental parameters and the analysis of the macrographs of the welds. On the other hand, we used a so-called "double ellipsoïd" (DE) which takes the MIG only contribution including the bead into account. The comparison between experimental result and numerical result shows a good agreement.

Weld Nugget Temperature Control in Thermal Stir Welding

Science.gov (United States)

Ding, R. Jeffrey (Inventor)

2014-01-01

A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

Finite element modelling and characterization of friction welding on UNS S31803 duplex stainless steel joints

Directory of Open Access Journals (Sweden)

Mohammed Asif. M

2015-12-01

Full Text Available Solid state joining techniques are increasingly employed in joining duplex stainless steel materials due to their high integrity. Continuous drive friction welding is a solid state welding technique which is used to join similar and dissimilar materials. This joining technique is characterized by short cycle time, low heat input and narrow heat affected zones. The simulation becomes an important tool in friction welding because of short welding cycle. In the present work, a three dimensional non-linear finite element model was developed. The thermal history and axial shortening profiles were predicted using ANSYS, a software tool. This numerical model was validated using experimental results. The results show that the frictional heating stage of the process has more influence on temperature and upsetting stage has more impact on axial shortening. The knowledge of these parameters would lead to optimization of input parameters and improvement of design and machine tools.

Transition welds in welding of two-ply steels

International Nuclear Information System (INIS)

Fartushnyj, V.G.; Evsyukov, Yu.G.

1977-01-01

Studied were physico-mechanical properties of welds made by various welding wires of chromium-nickel and nickel-chromium steels in submerged arc welding of double-layer steels with main layer of the VSt.3sp. carbon steel. It is shown that service-reliable structures welded of two-layer steels are obtained by providing the content from 11 to 20 % Ni in the automatically welded transition layer

The Preceding Voltage Pulse and Separation Welding Mechanism of Electrical Contacts

DEFF Research Database (Denmark)

Yang, Xiao Cheng; Huang, Jiang; Li, Zhen Biao

2016-01-01

In order to obtain a better understanding of the welding mechanism in contact separation, electrical endurance tests were conducted with AgSnO2 and AgNi contacts on a simulation test device. Waveforms of contact displacement, contact voltage, and current were recorded with LabVIEW during the tests......, and changes in a contact gap and heights of pips with increases in operation cycles were observed through charge-coupled device cameras. The resultant test results show that welding in separation is accompanied with a preceding voltage pulse which represents arc rather than contact bounce arc....

Weld controller for automated nuclear service welding

International Nuclear Information System (INIS)

Barfield, K.L.; Strubhar, P.M.; Green, D.I.

1995-01-01

B and W Nuclear Technologies (BWNT) uses many different types of weld heads for automated welding in the commercial nuclear service industry. Some weld heads are purchased as standard items, while others are custom designed and fabricated by BWNT requiring synchronized multiaxis motion control. BWNT recently completed a development program to build a common weld controller that interfaces to all types of weld heads used by BWNT. Their goal was to construct a system that had the flexibility to add different modules to increase the capability of the controller as different application needs become necessary. The benefits from having a common controller are listed. This presentation explains the weld controller system and the types of applications to which it has been applied

Nd:YAG laser welding of aerospace grade ZE41A magnesium alloy: Modeling and experimental investigations

International Nuclear Information System (INIS)

Al-Kazzaz, H.; Medraj, M.; Cao, X.; Jahazi, M.

2008-01-01

Keyhole formation as well as the geometry of weld profiles during Nd:YAG laser welding of ZE41A-T5 were studied through combining various models and concepts. The results indicated that weld width and fusion area decrease with increasing welding speed. In the case of partially penetrated welding, penetration depth decreases with increasing welding speed. Also, the model predicted that excessive decrease in laser power or increase in defocusing distance decreases surface power density, thereby changing the welding mode from fully penetrated keyhole, to partially penetrated keyhole, and then to the conduction mode. The predicted conditions for keyhole stability and welding modes as well as the weld profiles for various processing conditions were validated by some selected welding experiments. These experiments included studying the effects of welding speed, laser power, joint gap and laser defocusing on the weld geometry of 2- and 6-mm butt joints or bead-on-plates of ZE41A-T5 sand castings using a continuous wave 4 kW Nd:YAG laser system and 1.6-mm EZ33A-T5 filler wire. Good agreements were found between the model predictions and experimental results indicating the validity of the assumptions made for the development of the model

Use of servo controlled weld head for end closure welding

Energy Technology Data Exchange (ETDEWEB)

Pathak, S.K.; Setty, D.S.; Rameswara Rao, A.; Hemantha Rao, G.V.S.; Jayaraj, R.N. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)

2010-07-01

In the PHWR fuel fabrication line resistance welding processes are used for joining various zirconium based alloy components to fuel tube of similar material. The quality requirement of these welding processes is very stringent and has to meet all the product requirements. At present these welding processes are being carried out by using standard resistance welding machines. In the resistance welding process in addition to current and time, force is one of the critical and important parameter, which influences the weld quality. At present advanced feed back type fast response medium frequency weld controllers are being used. This has upslope/down slope, constant and repetitive weld pattern selection features makes this critical welding process more reliable. Compared to weld controllers, squeeze force application devices are limited and normally standard high response pneumatic cylinders are used in the welding process. With this type of devices the force is constant during welding process and cannot be varied during welding process as per the material deformation characteristics. Similarly due to non-availability of feed back systems in the squeeze force application systems restricts the accuracy and quality of the welding process. In the present paper the influence of squeeze force pattern on the weld quality using advanced feed back type servo based force control system was studied. Different squeeze forces were used during pre and post weld heat periods along with constant force and compared with the weld quality. (author)

Welding hazards

International Nuclear Information System (INIS)

Khan, M.A.

1992-01-01

Welding technology is advancing rapidly in the developed countries and has converted into a science. Welding involving the use of electricity include resistance welding. Welding shops are opened in residential area, which was causing safety hazards, particularly the teenagers and children who eagerly see the welding arc with their naked eyes. There are radiation hazards from ultra violet rays which irritate the skin, eye irritation. Welding arc light of such intensity could damage the eyes. (Orig./A.B.)

State Policy Strategies for Narrowing the Gender Wage Gap

OpenAIRE

Coghlan, Erin; Hinkley, Sara

2018-01-01

#MeToo and #TimesUp protests about the treatment of women in the workplace have brought renewed attention to gender pay equity. This brief looks at three legislative solutions that aim to close the gap by increasing pay transparency and pushing employers to set salaries to the position, not the history of the person doing the job.

Quenching of hot wall of vertical-narrow-annular passages by water falling down counter-currently

International Nuclear Information System (INIS)

Koizumi, Yasuo; Ohtake, Hiroyasu; Arai, Manabu; Okabayashi, Yoshiaki; Nagae, Takashi; Okano, Yukimitsu

2004-01-01

quenching of a thin-gap annular flow passage by gravitational liquid penetration was examined by using water. The outer wall of the test flow channel was made of stainless steel. The inner wall was made of glass or stainless steel. The annular gap spacings tested were 10, 5.0, 2.0, 1.0 and 0.5 mm. No inner wall case; the gap width = ∞, was also tested. The stainless steel walls(s) was (were) heated electrically. When the glass wall was used for the inner wall, a fiber scope was inserted inside to observe a flow state. The quenching was observed for the gap spacing over 1.0 mm. When the spacing was less than 1.0 mm, the wall was gradually and monotonously cooled down without any quenching. As the gap spacing became narrow, the counter-current flow limiting; flooding, severely occurred. The peak heat flux during the quenching process became lower than that in pool boiling as the gap spacing became narrower. The quenching propagated from the bottom when the gap spacing was larger than 5 mm. When the gap clearance was less than 2.0 mm, the quenching proceeded from the top in the bottom closed case. It was visually observed that liquid accumulated in the lower portion of the flow passage in the 5 mm gap case and the rewetting front propagated upward from the bottom. In the 1.0 mm gap case, the moving-down of the rewetting front was observed. The quenching velocity became slow as the gap spacing became narrow. Quenching simulation was performed by solving a transient heat conduction equation. The simulation indicated that the quenching velocity becomes fast as the peak heat flux becomes low with the gap spacing, which was opposite to the experimental results. It was also suggested that precursory cooling is one of key factors to control the rewetting velocity; as the precursory cooling becomes weak, the rewetting velocity becomes slow. (author)

Comparison of Plasma, Metal Inactive Gas (MIG) and Tungsten Inactive Gas (TIG) Processes for Laser Hybrid Welding (302)

DEFF Research Database (Denmark)

Bagger, Claus; Olsen, Flemming Ove

2003-01-01

enables a more stable ignition and running process than both TIG and MIG hybrid welding. Because of the delivery of extra material from a hot wire, the MIG hybrid process is well suited for bridging gaps of up to 0.6 mm in butt-welding of 2 mm steel. But because of the constant delivery of new material......, the MIG process is more difficult to control than laser/plasma and laser/TIG processes. All three types of secondary heat sources enable an increased ductility of the weld as compared to pure laser welding when welding 1.8 mm GA 260 with a TIG torch and 2.13 mm CMn steel with a plasma arc or MIG...

Development and deployment of BARC Vessel Inspection System (BARVIS) for TAPS-1 and 2

International Nuclear Information System (INIS)

Singh, Jit Pal; Ranjon, R.; Kulkarni, M.P.; Soni, N.L.; Patel, R.J.

2016-01-01

As per regulatory requirements, inspection of welds in Reactor Pressure Vessel (RPV) is necessary for further continuing operation of TAPS - 1 and 2. Upper shell longitudinal welds of RPV which were seen as inaccessible up till now have been inspected first time since operation of the reactors by deploying Weld Inspection Manipulator (WIM) in Unit-1 in August 2012. Subsequently Unit-2 and again Unit-1 upper shell welds were inspected with upgraded versions of WIM in Feb 2013 and March 2015 respectively. Inspection of upper shell welds paves the way for more challenging inspection of beltline region welds. These welds are accessible only from Inside Diameter (JD) surface through a narrow annular gap of 25 mm between RPV wall and thermal shield by managing obstructions due to core internals. BARC Vessel Inspection System (BARVIS) for inspection of beltline region welds from inner side of the RPV was designed, manufactured, tested and qualified for sending scanning probes in to the annular gap of 25mm as per RPV engineering drawings and also based on actual gap measured in Unit-2. Annular gap measurement was done in Units-1 before deployment of BARVIS during 25 th Refuelling Outage (RFO) in Unit-1. Contrary to the expectation, the annular gap was found less and inspection of beltline region with BARVIS in Unit-1 could not be done. Finally during RFO in January 2016 of Unit-2, BARVIS has been successfully deployed for beltline region welds inspection. BARVIS mainly consists of manipulator, its operating system and data acquisition system. Data acquisition system and data analysis are not covered in this report. (author)

Advanced Welding Concepts

Science.gov (United States)

Ding, Robert J.

2010-01-01

Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

Resistance seam welding

International Nuclear Information System (INIS)

Schueler, A.W.

1977-01-01

The advantages and disadvantages of the resistance seam welding process are presented. Types of seam welds, types of seam welding machines, seam welding power supplies, resistance seam welding parameters and seam welding characteristics of various metals

Welding method, and welding device for use therein, and method of analysis for evaluating welds

NARCIS (Netherlands)

Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.

1995-01-01

Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

DEFF Research Database (Denmark)

Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen

2016-01-01

In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

Science.gov (United States)

Looney, Alan

1991-01-01

Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

Analytical and experimental study of two concentric cylinders coupled by a fluid gap

International Nuclear Information System (INIS)

Mulcahy, T.M.; Turula, P.; Chung, H.; Jendrzejczyk, J.A.

1975-04-01

A breeder reactor vessel is a substantial steel cylinder which is partially protected from the nuclear reaction temperature by a relatively thin concentric shell separated from the vessel by a narrow fluid-filled gap. An experimental and analytical study of the vibration of a model of such a shell used in the Fast Test Reactor is described. The analytical work consists first using a free vibration solution of the shell in vacuum as a basis for extrapolating vibration behavior for the same shell with a fluid gap. Then a direct finite element solution is found for the actual problem--the shell and the fluid coupling it to the rigid outer container. All the finite element computations were carried out using the NASTRAN program. The experimental setup consisted of a steel sheet rolled and welded into a cylinder, free at the top edge and at the bottom soldered to a disc which in turn was bolted to a heavy base plate. The fluid gap was provided by using a thick concrete shell as the outer cylinder. A series of these cylinders was used to provide several sizes of annular gap. The case of the steel shell alone, without fluid, was also considered. The steel cylinder was vibrated by an electromagnetic exciter using both harmonic loading and random loading functions. In general, correspondence of experimental and analytical results is within acceptable limits; however, several vibration modes corresponding to solutions with low circumferential wave numbers were not detected experimentally. Response analysis performed to compare the response amplitude at various modes indicates that the intensity at the modes in question is very low. (U.S.)

Friction Stir Welding

Science.gov (United States)

Nunes, Arthur C., Jr.

2008-01-01

Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

Numerical analysis of weld pool oscillation in laser welding

Energy Technology Data Exchange (ETDEWEB)

Cho, Jung Ho [Chungbuk National University, Cheongju (Korea, Republic of); Farson, Dave F [The Ohio State University, Columbus (United States); Hollis, Kendall; Milewski, John O. [Los Alamos National Laboratory, Los Alamos (United States)

2015-04-15

Volume of fluid (VOF) numerical simulation was used to investigate melt flow and volumetric oscillation of conduction-mode pulsed laser weld pools. The result is compared to high speed video stream of titanium laser spot welding experiment. The total simulation time is 10ms with the first 5 ms being heating and melting under constant laser irradiation and the remaining 5 ms corresponding to resolidification of the weld pool. During the melting process, the liquid pool did not exhibit periodic oscillation but was continually depressed by the evaporation recoil pressure. After the laser pulse, the weld pool was excited into volumetric oscillation by the release of pressure on its surface and oscillation of the weld pool surface was analyzed. The simulation model suggested adjusting thermal diffusivity to match cooling rate and puddle diameter during solidification which is distinguishable from previous weld pool simulation. The frequency continuously increased from several thousand cycles per second to tens of thousands of cycles per second as the weld pool solidified and its diameter decreased. The result is the first trial of investigation of small weld pool oscillation in laser welding although there have been several reports about arc welding.

Alternate Welding Processes for In-Service Welding

Science.gov (United States)

2009-04-24

Conducting weld repairs and attaching hot tap tees onto pressurized pipes has the advantage of avoiding loss of service and revenue. However, the risks involved with in-service welding need to be managed by ensuring that welding is performed in a rep...

Hybrid laser-TIG welding, laser beam welding and gas tungsten arc welding of AZ31B magnesium alloy

International Nuclear Information System (INIS)

Liu Liming; Wang Jifeng; Song Gang

2004-01-01

Welding of AZ31B magnesium alloy was carried out using hybrid laser-TIG (LATIG) welding, laser beam welding (LBW) and gas tungsten arc (TIG) welding. The weldability and microstructure of magnesium AZ31B alloy welded using LATIG, LBW and TIG were investigated by OM and EMPA. The experimental results showed that the welding speed of LATIG was higher than that of TIG, which was caught up with LBW. Besides, the penetration of LATIG doubles that of TIG, and was four times that of LBW. In addition, arc stability was improved in hybrid of laser-TIG welding compared with using the TIG welding alone, especially at high welding speed and under low TIG current. It was found that the heat affect zone of joint was only observed in TIG welding, and the size of grains in it was evidently coarse. In fusion zone, the equiaxed grains exist, whose size was the smallest welded by LBW, and was the largest by TIG welding. It was also found that Mg concentration of the fusion zone was lower than that of the base one by EPMA in three welding processes

Narrowing Maize Yield Gaps Under Rain-fed conditions in Tanzania ...

African Journals Online (AJOL)

Abstract. The wide gap between potential and actual yields of maize in Tanzania, due low productivity is the major constraint to ... An International Journal of Basic and Applied Research ... for determining maize grain yield followed by water.

An analytical model for predicting dryout point in bilaterally heated vertical narrow annuli

International Nuclear Information System (INIS)

Aye Myint; Tian Wenxi; Jia Dounan; Li Zhihui, Li Hao

2005-02-01

Based on the the droplet-diffusion model by Kirillov and Smogalev (1969, 1972), a new analytical model of dryout point prediction in the steam-water flow for bilaterally and uniformly heated narrow annular gap was developed. Comparison of the present model predictions with experimental results indicated that a good agreement in accuracy for the experimental parametric range (pressure from 0.8 to 3.5 MPa, mass flux of 60.39 to 135.6 kg· -2 ·s -1 and the heat flus of 50 kW·m -2 . Prediction of dryout point was experimentally investigated with deionized water upflowing through narrow annular channel with 1.0 mm and 1.5 mm gap heated by AC power supply. (author)

Systematic investigation of the fatigue performance of a friction stir welded low alloy steel

International Nuclear Information System (INIS)

Toumpis, Athanasios; Galloway, Alexander; Molter, Lars; Polezhayeva, Helena

2015-01-01

Highlights: • The fatigue behaviour of a friction stir welded low alloy steel has been assessed. • The welds’ fatigue lives outperform the International Institute of Welding’s recommendations for fusion welds. • The slow weld exhibits the best fatigue performance of the investigated welds. • Fracture surface analysis shows that minor embedded flaws do not offer crack initiation sites. • Process-related surface breaking flaws have a significant effect on the fatigue life. - Abstract: A comprehensive fatigue performance assessment of friction stir welded DH36 steel has been undertaken to address the relevant knowledge gap for this process on low alloy steel. A detailed set of experimental procedures specific to friction stir welding has been put forward, and the consequent study extensively examined the weld microstructure and hardness in support of the tensile and fatigue testing. The effect of varying welding parameters was also investigated. Microstructural observations have been correlated to the weldments’ fatigue behaviour. The typical fatigue performance of friction stir welded steel plates has been established, exhibiting fatigue lives well above the weld detail class of the International Institute of Welding even for tests at 90% of yield strength, irrespective of minor instances of surface breaking flaws which have been identified. An understanding of the manner in which these flaws impact on the fatigue performance has been established, concluding that surface breaking irregularities such as these produced by the tool shoulder’s features on the weld top surface can be the dominant factor for crack initiation under fatigue loading

Disk Laser Welding of Car Body Zinc Coated Steel Sheets / Spawanie Laserem Dyskowym Blach Ze Stali Karoseryjnej Ocynkowanej

Directory of Open Access Journals (Sweden)

Lisiecki A.

2015-12-01

Full Text Available Autogenous laser welding of 0.8 mm thick butt joints of car body electro-galvanized steel sheet DC04 was investigated. The Yb:YAG disk laser TruDisk 3302 with the beam spot diameter of 200 μm was used. The effect of laser welding parameters and technological conditions on weld shape, penetration depth, process stability, microstructure and mechanical performance was determined. It was found that the laser beam spot focused on the top surface of a butt joint tends to pass through the gap, especially in the low range of heat input and high welding speed. All test welds were welded at a keyhole mode, and the weld metal was free of porosity. Thus, the keyhole laser welding of zinc coated steel sheets in butt configuration provides excellent conditions to escape for zinc vapours, with no risk of porosity. Microstructure, microhardness and mechanical performance of the butt joints depend on laser welding conditions thus cooling rate and cooling times. The shortest cooling time t8/5 was calculated for 0.29 s.

LASER WELDING WITH MICRO-JET COOLING FOR TRUCK FRAME WELDING

Directory of Open Access Journals (Sweden)

Jan PIWNIK

2017-12-01

Full Text Available The aim of this paper is to analyse the mechanical properties of the weld steel structure of car body truck frames after laser welding. The best welding conditions involve the use of proper materials and alloy elements in steel and filer materials, in addition to welding technology, state of stress and temperature of exploitation. We present for the first time the properties of steel track structures after laser welding with micro-jet cooling. Therefore, good selection of both welding parameters and micro-jet cooling parameters is very important to achieve a proper steel structure. In this study, the metallographic structure, tensile results and impact toughness of welded joints have been analysed in terms of welding parameters.

Resistance welding

DEFF Research Database (Denmark)

Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.

2003-01-01

Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...... this enabling prediction of the welding performance in details. The paper describes the programme in short and gives examples on industrial applications. Finally investigations of causes for failure in a complex industrial joint of two dissimilar metals are carried out combining numerical modelling...

Public Perceptions of the Pay Gap

Science.gov (United States)

Hill, Catherine; Silva, Elena

2005-01-01

Women have made gains toward closing the gender pay gap during the past two decades. Much of the progress occurred during the 1980s, with smaller gains in the 1990s (Institute for Women's Policy Research 2004). Women's achievements in higher education are partly responsible for narrowing the pay gap in the 1980s and 1990s. As more women earned…

Bridging the Civil Military Gap Capitalizing on Crisis

Science.gov (United States)

2002-01-01

solutions. Researchers identifying the sources of the gap discussed above, have also suggested some methods for reducing the gap . While some are policy...Strategy Research Project DATE: 09 April 2002 PAGES: 42 CLASSIFICATION: Unclassified Researchers have identified a "civil-military gap ," an observable...would indicate a desire by the civilian populous to draw closer to the military, creating an opportunity to close or at least narrow this gap . The media

Cu-Fe welding techniques by electromagnetic and electron beam welding processes

International Nuclear Information System (INIS)

Kumar, Satendra; Saroj, P.C.; Kulkarni, M.R.; Sharma, A.; Rajawat, R.K.; Saha, T.K.

2015-01-01

Electromagnetic welding being a solid state welding process has been found suitable for welding Copper and Iron which are conventionally very tricky. Owing to good electrical conductivity of both copper and iron, they are best suited combination for EM welding. For the experimental conditions presented above, 1.0 mm wall thickness of Cu tube was lap welded to Fe disc. A heavy duty four disc stainless steel coil was used for electromagnetic welding of samples. MSLD of the welded samples indicated leak proof joints. Metallographic examination of the welds also revealed defect free interfaces. Electron beam welding is also a non-conventional welding process used for joining dissimilar materials. Autogenous welding of the above specimen was carried out by EBW method for the sake of comparison. A characterization analysis of the above mentioned joining processes will be discussed in the paper. (author)

Deconvoluting the Friction Stir Weld Process for Optimizing Welds

Science.gov (United States)

Schneider, Judy; Nunes, Arthur C.

2008-01-01

In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds

Science.gov (United States)

Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.

2012-01-01

In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.

Residual stress reduction in the penetration nozzle weld joint by overlay welding

International Nuclear Information System (INIS)

Jiang, Wenchun; Luo, Yun; Wang, B.Y.; Tu, S.T.; Gong, J.M.

2014-01-01

Highlights: • Residual stress reduction in penetration weld nozzle by overlay welding was studied. • The overlay weld can decrease the residual stress in the weld root. • Long overlay welding is proposed in the actual welding. • Overlay weld to decrease residual stress is more suitable for thin nozzle. - Abstract: Stress corrosion cracking (SCC) in the penetration nozzle weld joint endangers the structural reliability of pressure vessels in nuclear and chemical industries. How to decrease the residual stress is very critical to ensure the structure integrity. In this paper, a new method, which uses overlay welding on the inner surface of nozzle, is proposed to decrease the residual stresses in the penetration joint. Finite element simulation is used to study the change of weld residual stresses before and after overlay welding. It reveals that this method can mainly decrease the residual stress in the weld root. Before overlay welding, large tensile residual stresses are generated in the weld root. After overlay weld, the tensile hoop stress in weld root has been decreased about 45%, and the radial stress has been decreased to compressive stress, which is helpful to decrease the susceptibility to SCC. With the increase of overlay welding length, the residual stress in weld root has been greatly decreased, and thus the long overlay welding is proposed in the actual welding. It also finds that this method is more suitable for thin nozzle rather than thick nozzle

Welding processes handbook

CERN Document Server

Weman, Klas

2011-01-01

Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

Will Public Pre-K Really Close Achievement Gaps? Gaps in Prekindergarten Quality between Students and across States

Science.gov (United States)

Valentino, Rachel

2018-01-01

Publicly funded pre-K is often touted as a means to narrow achievement gaps, but this goal is less likely to be achieved if poor and/or minority children do not, at a minimum, attend equal quality pre-K as their non-poor, non-minority peers. In this paper, I find large "quality gaps" in public pre-K between poor, minority students and…

Welding Curriculum.

Science.gov (United States)

Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

Method for repairing a steam turbine or generator rotor

International Nuclear Information System (INIS)

Clark, R.E.; Amos, D.R.

1987-01-01

A method is described for repairing low alloy steel steam turbine or generator rotors, the method comprising: a. machining mating attachments on a replacement end and a remaining portion of the original rotor; b. mating the replacement end and the original rotor; c. welding the replacement end to the original rotor by narrow-gap gas metal arc or submerged arc welding up to a depth of 1/2-2 inches from the rotor surface; d. gas tungsten arc welding the remaining 1/2-2 inches; e. boring out the mating attachment and at least the inside 1/4 inch of the welding; and f. inspecting the bore

LASER WELDING WITH MICRO-JET COOLING FOR TRUCK FRAME WELDING

OpenAIRE

Jan PIWNIK; Bożena SZCZUCKA-LASOTA; Tomasz WĘGRZYN; Wojciech MAJEWSKI

2017-01-01

The aim of this paper is to analyse the mechanical properties of the weld steel structure of car body truck frames after laser welding. The best welding conditions involve the use of proper materials and alloy elements in steel and filer materials, in addition to welding technology, state of stress and temperature of exploitation. We present for the first time the properties of steel track structures after laser welding with micro-jet cooling. Therefore, good selection of both welding paramet...

Thermal Stir Welding: A New Solid State Welding Process

Science.gov (United States)

Ding, R. Jeffrey

2003-01-01

Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

Leak-Before-Break assessment of a welded piping based on 3D finite element method

International Nuclear Information System (INIS)

Chen, Mingya; Yu, Weiwei; Chen, Zhilin; Qian, Guian; Lu, Feng; Xue, Fei

2017-01-01

Highlights: • The effects of load reduction, strength match, welding width, load level, crack size and constraint are studied. • The results show that the LBB margin is dependent on the load level. • The results show that higher strength-match of WPJs will have higher crack-front constraints. • The results show that the engineering method has a high precision only if the width of weld is comparable to the crack depth. - Abstract: The paper studies the effects of the load reduction (discrepancy between designing and real loadings), strength match of the welded piping joint (WPJ), welding width, crack size and crack tip constraint on the Leak-Before-Break (LBB) assessment of a welded piping. The 3D finite element (FE) method is used in the study of a surge line of the steam generator in a nuclear power plant. It is demonstrated that the LBB margin is dependent on the loading level and the load reduction effect should be considered. When the loading is high enough, there is a quite large deviation between the J-integral calculated based on the real material property of WPJ and that calculated based on the engineering method, e.g. Zahoor handbook of Electric Power Research Institute (EPRI). The engineering method assumes that the whole piping is made of the unique welding material in the calculation. As the influence of the strength matching and welding width is ignored in the engineering method for J-integral calculation, the engineering method has a sufficient precision only if the width of welding is comparable to the crack depth. Narrower welding width leads to higher constraint of the plastic deformation in the welding and larger high stress areas in the base for the low strength-match WPJ. Higher strength matching of WPJs has higher crack-front constraints.

Sustainability of Welding Process through Bobbin Friction Stir Welding

Science.gov (United States)

Sued, M. K.; Samsuri, S. S. M.; Kassim, M. K. A. M.; Nasir, S. N. N. M.

2018-03-01

Welding process is in high demand, which required a competitive technology to be adopted. This is important for sustaining the needs of the joining industries without ignoring the impact of the process to the environment. Friction stir welding (FSW) is stated to be benefitting the environment through low energy consumption, which cannot be achieved through traditional arc welding. However, this is not well documented, especially for bobbin friction stir welding (BFSW). Therefore, an investigation is conducted by measuring current consumption of the machine during the BFSW process. From the measurement, different phases of BFSW welding process and its electrical demand are presented. It is found that in general total energy in BFSW is about 130kW inclusive of all identified process phases. The phase that utilise for joint formation is in weld phase that used the highest total energy of 120kWs. The recorded total energy is still far below the traditional welding technology and the conventional friction stir welding (CFSW) energy demand. This indicates that BFSW technology with its vast benefit able to sustain the joining technology in near future.

Enabling high speed friction stir welding of aluminum tailor welded blanks

Science.gov (United States)

Hovanski, Yuri

Current welding technologies for production of aluminum tailor-welded blanks (TWBs) are utilized in low-volume and niche applications, and have yet to be scaled for the high-volume vehicle market. This study targeted further weight reduction, part reduction, and cost savings by enabling tailor-welded blank technology for aluminum alloys at high-volumes. While friction stir welding (FSW) has traditionally been applied at linear velocities less than one meter per minute, high volume production applications demand the process be extended to higher velocities more amenable to cost sensitive production environments. Unfortunately, weld parameters and performance developed and characterized at low to moderate welding velocities do not directly translate to high speed linear friction stir welding. Therefore, in order to facilitate production of high volume aluminum FSW components, parameters were developed with a minimum welding velocity of three meters per minute. With an emphasis on weld quality, welded blanks were evaluated for post-weld formability using a combination of numerical and experimental methods. Evaluation across scales was ultimately validated by stamping full-size production door inner panels made from dissimilar thickness aluminum tailor-welded blanks, which provided validation of the numerical and experimental analysis of laboratory scale tests.

The Vector Calculus Gap: Mathematics (Does Not Equal) Physics.

Science.gov (United States)

Dray, Tevian; Manogue, Corinne A.

1999-01-01

Discusses some of the differences between the ways mathematicians and physicists view vector calculus and the gap between the way this material is traditionally taught by mathematicians and the way physicists use it. Suggests some ways to narrow the gap. (Author/ASK)

Ultrasonic welding for fast bonding of self-aligned structures in lab-on-a-chip systems

DEFF Research Database (Denmark)

Kistrup, Kasper; Poulsen, Carl Esben; Hansen, Mikkel Fougt

2015-01-01

Ultrasonic welding is a rapid, promising bonding method for the bonding of polymer chips; yet its use is still limited. We present two lab-on-a-chip applications where ultrasonic welding can be preferably applied: (1) Self-aligned gapless bonding of a two-part chip with a tolerance of 50 um; (2...... solutions offered here can significantly help bridge the gap between academia and industry, where the differences in production methods and materials pose a challenge when transferring technology....

The Influence of Friction Stir Weld Tool Form and Welding Parameters on Weld Structure and Properties: Nugget Bulge in Self-Reacting Friction Stir Welds

Science.gov (United States)

Schneider, Judy; Nunes, Arthur C., Jr.; Brendel, Michael S.

2010-01-01

Although friction stir welding (FSW) was patented in 1991, process development has been based upon trial and error and the literature still exhibits little understanding of the mechanisms determining weld structure and properties. New concepts emerging from a better understanding of these mechanisms enhance the ability of FSW engineers to think about the FSW process in new ways, inevitably leading to advances in the technology. A kinematic approach in which the FSW flow process is decomposed into several simple flow components has been found to explain the basic structural features of FSW welds and to relate them to tool geometry and process parameters. Using this modelling approach, this study reports on a correlation between the features of the weld nugget, process parameters, weld tool geometry, and weld strength. This correlation presents a way to select process parameters for a given tool geometry so as to optimize weld strength. It also provides clues that may ultimately explain why the weld strength varies within the sample population.

Omnidirectional narrow optical filters for circularly polarized light in a nanocomposite structurally chiral medium.

Science.gov (United States)

Avendaño, Carlos G; Palomares, Laura O

2018-04-20

We consider the propagation of electromagnetic waves throughout a nanocomposite structurally chiral medium consisting of metallic nanoballs randomly dispersed in a structurally chiral material whose dielectric properties can be represented by a resonant effective uniaxial tensor. It is found that an omnidirectional narrow pass band and two omnidirectional narrow band gaps are created in the blue optical spectrum for right and left circularly polarized light, as well as narrow reflection bands for right circularly polarized light that can be controlled by varying the light incidence angle and the filling fraction of metallic inclusions.

Automatic orbital GTAW welding: Highest quality welds for tomorrow's high-performance systems

Science.gov (United States)

Henon, B. K.

1985-01-01

Automatic orbital gas tungsten arc welding (GTAW) or TIG welding is certain to play an increasingly prominent role in tomorrow's technology. The welds are of the highest quality and the repeatability of automatic weldings is vastly superior to that of manual welding. Since less heat is applied to the weld during automatic welding than manual welding, there is less change in the metallurgical properties of the parent material. The possibility of accurate control and the cleanliness of the automatic GTAW welding process make it highly suitable to the welding of the more exotic and expensive materials which are now widely used in the aerospace and hydrospace industries. Titanium, stainless steel, Inconel, and Incoloy, as well as, aluminum can all be welded to the highest quality specifications automatically. Automatic orbital GTAW equipment is available for the fusion butt welding of tube-to-tube, as well as, tube to autobuttweld fittings. The same equipment can also be used for the fusion butt welding of up to 6 inch pipe with a wall thickness of up to 0.154 inches.

Effect of prior machining deformation on the development of tensile residual stresses in weld-fabricated nuclear components

International Nuclear Information System (INIS)

Prevey, P.S.; Mason, P.W.; Hornbach, D.J.; Molkenthin, J.P.

1996-01-01

Austenitic alloy weldments in nuclear systems may be subject to stress-corrosion cracking (SCC) failure if the sum of residual and applied stresses exceeds a critical threshold. Residual stresses developed by prior machining and welding may either accelerate or retard SCC, depending on their magnitude and sign. A combined x-ray diffraction and mechanical procedure was used to determine the axial and hoop residual stress and yield strength distributions into the inside-diameter surface of a simulated Alloy 600 penetration J-welded into a reactor pressure vessel. The degree of cold working and the resulting yield strength increase caused by prior machining and weld shrinkage were calculated from the line-broadening distributions. Tensile residual stresses on the order of +700 MPa were observed in both the axial and the hoop directions at the inside-diameter surface in a narrow region adjacent to the weld heat-affected zone. Stresses exceeding the bulk yield strength were found to develop due to the combined effects of cold working of the surface layers during initial machining and subsequent weld shrinkage. The residual stress and cold work distributions produced by prior machining were found to influence strongly the final residual stress state developed after welding

Influence of Welding Process and Post Weld Heat Treatment on Microstructure and Pitting Corrosion Behavior of Dissimilar Aluminium Alloy Welds

Science.gov (United States)

Venkata Ramana, V. S. N.; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

2018-03-01

Welding of dissimilar Aluminum alloy welds is becoming important in aerospace, shipbuilding and defence applications. In the present work, an attempt has been made to weld dissimilar aluminium alloys using conventional gas tungsten arc welding (GTAW) and friction stir welding (FSW) processes. An attempt was also made to study the effect of post weld heat treatment (T4 condition) on microstructure and pitting corrosion behaviour of these welds. Results of the present investigation established the differences in microstructures of the base metals in T4 condition and in annealed conditions. It is evident that the thickness of the PMZ is relatively more on AA2014 side than that of AA6061 side. In FS welds, lamellar like shear bands are well noticed on the top of the stir zone. The concentration profile of dissimilar friction stir weld in T4 condition revealed that no diffusion has taken place at the interface. Poor Hardness is observed in all regions of FS welds compared to that of GTA welds. Pitting corrosion resistance of the dissimilar FS welds in all regions was improved by post weld heat treatment.

A control system for uniform bead in fillet arc welding on tack welds

International Nuclear Information System (INIS)

Kim, Jae Woong; Lee, Jun Young

2008-01-01

Positioning a workpiece accurately and preventing weld distortion, tack welding is often adopted before main welding in the construction of welded structures. However, this tack weld deteriorates the final weld bead profile, so that the grinding process is usually performed for a uniform weld bead profile. In this study, a control system for uniform weld bead is proposed for the fillet arc welding on tack welds. The system consists of GMA welding machine, torch manipulator, laser vision sensor for measuring the tack weld size and the database for optimal welding conditions. Experiments have been performed for constructing the database and for evaluating the control capability of the system. It has been shown that the system has the capability to smooth the bead at the high level of quality

Torque Measurement of Welding of Endplug-Endplate using Multi-pin Remote Welding System

Energy Technology Data Exchange (ETDEWEB)

Koo, Dae-Seo; Kim, Soo-Sung; Park, Geun-Il; Lee, Jung-Won; Song, Kee-Chan [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

2006-07-01

As fuel bundles in PHWR irradiates, inner pressure in claddings of fuel rods increases owing to outer pressure and fission products of nuclear fissions. Because of leak possibility of welding between cladding and end plug, this welding part connects with safety of nuclear fuel rods. Because of importance of this welding part, weldability of end plug-cladding of nuclear fuel rods is continually researched. Welding method for research and commercialization is classified as melting, solid type welding or resistance welding. End plug cladding welding of nuclear fuel rods in PHWR takes advantage of resistance upset butt welding using multicycle mode. This method makes weld flash and shapes re-entrant corner owing to welding heat due to resistivity, contact resistance of cladding-end plug, and inelasticity deformation due to pressure. Welding part between cladding and end plug receives stresses and makes small cracks. In this study, remote welding system for multi-pin assembly was designed, fabricated and welding specimens of end plug-endplate were made using electrical resistance method. The torques of welding between end plug and endplate were measured. These results on welding current, pressure of main electrode and pressure of branch electrode were analyzed. Weldability between end plug and endplate was confirmed through metallographic examinations. In the future, optimal welding examinations due to welding current, welding pressure and welding time will be performed to improve weldability of end plug-endplate.

Advantages of new micro-jet welding technology on weld microstructure control

Directory of Open Access Journals (Sweden)

Jan PIWNIK

2013-01-01

Full Text Available An innovative apparatus to welding process with micro-jet cooling of the weld made it possible to carry out technological tests, which have proved theoretical considerations about this problem. This project gives real opportunities for professional development in the field of welding with controlling the parameters of weld structure. These tests have proved that the new micro-jet technology has the potential for growth. It may be great achievement of welding technology in order to increase weld metal strength. The new technology with micro-jet cooling may have many practical applications in many fields, for example such as in the transport industry or to repair damaged metal elements. The advantages of the new device over the traditional system are the ability to control the structure of the weld, the weld mechanical performance increases and improve the quality of welded joints.

TECHNOLOGICAL ISSUES IN MECHANISED FEED WIG/TIG WELDING SURFACING OF WELDING

Directory of Open Access Journals (Sweden)

BURCA Mircea

2016-09-01

manual welding tests in the light of using the process for welding surfacing being known that in such applications mechanised operations are recommended whenever possible given the latter strengths i.e. increased productivity and quality deposits. The research also aims at achieving a comparative a study between wire mechanised feed based WIG manual welding and the manual rod entry based manual welding in terms of geometry deposits, deposits aesthetics, operating technique, productivity, etc . In this regard deposits were made by means of two welding procedures, and subsequently welding surfacing was made with the optimum values of the welding parameters in this case.

Welding Penetration Control of Fixed Pipe in TIG Welding Using Fuzzy Inference System

Science.gov (United States)

Baskoro, Ario Sunar; Kabutomori, Masashi; Suga, Yasuo

This paper presents a study on welding penetration control of fixed pipe in Tungsten Inert Gas (TIG) welding using fuzzy inference system. The welding penetration control is essential to the production quality welds with a specified geometry. For pipe welding using constant arc current and welding speed, the bead width becomes wider as the circumferential welding of small diameter pipes progresses. Having welded pipe in fixed position, obviously, the excessive arc current yields burn through of metals; in contrary, insufficient arc current produces imperfect welding. In order to avoid these errors and to obtain the uniform weld bead over the entire circumference of the pipe, the welding conditions should be controlled as the welding proceeds. This research studies the intelligent welding process of aluminum alloy pipe 6063S-T5 in fixed position using the AC welding machine. The monitoring system used a charge-coupled device (CCD) camera to monitor backside image of molten pool. The captured image was processed to recognize the edge of molten pool by image processing algorithm. Simulation of welding control using fuzzy inference system was constructed to simulate the welding control process. The simulation result shows that fuzzy controller was suitable for controlling the welding speed and appropriate to be implemented into the welding system. A series of experiments was conducted to evaluate the performance of the fuzzy controller. The experimental results show the effectiveness of the control system that is confirmed by sound welds.

Versatile Friction Stir Welding/Friction Plug Welding System

Science.gov (United States)

Carter, Robert

2006-01-01

A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

Effect of Welding Parameters on Dilution and Weld Bead Geometry in Cladding

Institute of Scientific and Technical Information of China (English)

无

2007-01-01

The effect of pulsed gas metal arc welding (GMAW) variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally,a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.

Strength Evaluation of Heat Affected Zone in Electron Beam Welded ARAA for HCCR TBM in ITER

Energy Technology Data Exchange (ETDEWEB)

Yoon, J. S.; Kim, S. K.; Jin, H. G.; Lee, E. H.; Lee, D. W. [KAERI, Daejeon (Korea, Republic of); Cho, S. [National Fusion Research Institute, Daejeon (Korea, Republic of)

2015-05-15

The Korean helium cooled ceramic reflector (HCCR) test blanket module (TBM) has been developed for ITER, and Korean reduced activation ferritic martensitic (RAFM) steel, called advanced reduced activation alloy (ARAA), has also been developed for a structural material of the HCCR TBM. One case of limited optimized electron beam (EB) welding conditions was selected based on previous work, and the weldability of an EB weld was evaluated for TBM fabrication. The micro-hardness was measured from the base to the weld region, and the microstructures were also observed. A small punch (SP) test considering the HAZ was carried out at room and high (550 .deg. C) temperatures. The empirical mechanical properties of HAZ in the EB weld were evaluated, and the fracture behavior was investigated after the SP test. The SP results show that the estimated yield and tensile strength of the HAZ were higher than the base metal at both temperatures. Korean RAFM steel, ARAA, was developed as a TBM structural material. Using one of the program alloys in ARAA (F206), one case of a limited optimized EB welding condition was selected based on previous works, and the weldability of an EB weld using the SP test was evaluated for TBM fabrication at room and high (550 .deg. C) temperatures. From a micro-Vickers hardness evaluation, the HAZ gave the highest values compared with the other regions. The irregular grain boundaries in the HAZ were observed, but its width was narrower than the TIG weld from the previous results. The optimized welding methods such as the TIG, EB, and laser weld, and the welding procedure considering the PWHT are being established, and the weldability evaluation is also progressing according to the development of the ARAA for the fusion material application in Korea.

Modeling of welded bead profile for rapid prototyping by robotic MAG welding

Institute of Scientific and Technical Information of China (English)

CAO Yong; ZHU Sheng; WANG Tao; WANG Wanglong

2009-01-01

As a deposition technology, robotic metal active gas(MAG) welding has shown new promise for rapid prototyping (RP) of metallic parts. During the process of metal forming using robotic MAG welding, sectional profile of single-pass welded bead is critical to formed accuracy and quality of metal pans. In this paper, the experiments of single-pass welded bead for rapid prototyping using robotic MAG welding were carried out. The effect of some edge detectors on the cross-sectional edge of welded bead was discussed and curve fitting was applied using leat square fitting. Consequently, the mathematical model of welded bead profile was developed. The experimental results show that good shape could be obtained under suitable welding parameters. Canny operawr is suitable to edge detection of welded bead profile, and the mathematical model of welded bead profile developed is approximately parabola.

Laser transmission welding of polylactide to aluminium thin films for applications in the food-packaging industry

Science.gov (United States)

Pagano, Nunziante; Campana, Giampaolo; Fiorini, Maurizio; Morelli, Raffaele

2017-06-01

Laser transmission welding is a suitable technology to join thin films of similar or dissimilar materials without any addition of chemical solvents or adhesives. This process represents a very important opportunity in the case of packaging applications (for example in food and pharmaceutical sectors) where the realisation of strong welds by avoiding the contact between the thermal source and the processed materials and, furthermore, without using any third material that could contaminate the contents, is reliable and relevant. The aim of this paper is to prove the feasibility of the laser transmission welding of polylactide to aluminium thin films by means of laser transmission welding through the use of a low power pulsed wave fibre laser. Laser joint samples were realised, analysed by optical microscopy to reveal possible defects and to evaluate the weld width and tested to measure the mechanical tensile strength. An accurate relationship between the joint quality and both the welding speed and the k-factor, which represents the delivered energy per unit length and affects the bonding mechanism at the interface, was determined. The achieved feasibility area is extremely narrow and possible only for the higher value of the average power. The joint tensile strength was proven to be in a proportional relationship with the effective bonded area and reached satisfactory values.

Fusion welding process

Science.gov (United States)

Thomas, Kenneth C.; Jones, Eric D.; McBride, Marvin A.

1983-01-01

A process for the fusion welding of nickel alloy steel members wherein a ferrite containing pellet is inserted into a cavity in one member and melted by a welding torch. The resulting weld nugget, a fusion of the nickel containing alloy from the members to be welded and the pellet, has a composition which is sufficiently low in nickel content such that ferrite phases occur within the weld nugget, resulting in improved weld properties. The steel alloys encompassed also include alloys containing carbon and manganese, considered nickel equivalents.

Lightweight submersed 'Walking' NDE manipulators for PWR and BWR vessel weld inspection

International Nuclear Information System (INIS)

Saernmark, Ivan; Lenz, Herbert

2008-01-01

Three new manipulators developed by WesDyne TRC in Sweden have under the year 2007 performed three very successful inspections in the PWR reactor Ringhals 3 and the BWR reactors Ringhals 1 and Oskarshamn 1. The manipulator systems can be used to perform inspection of circumferential and vertical welds on the reactor pressure vessel, the core shroud, core shroud support in BWR reactors or vessel and core barrel welds in PWR reactors. Most other flat or curved surfaces can be inspected using the new concept through relatively simple mechanical reconfigurations of system modules. The first inspection was performed on the R3 PWR core barrel in June 2007 with a very good result. This Manipulator is designed for access in very narrow gaps and for the type of core barrels with a shield covering the whole area of the perimeter. The manipulator is attached to the inspection area by means of a new unique suction cup system. The current manipulators consist of a curved horizontal beam, with radius similar to the reactor vessel, and a straight vertical beam, forming a T-shaped structure. By alternating the application of suction cup pairs on the horizontal beam and the vertical beam and by driving the scanning motors, the manipulator performs an incremental translational movement upwards/downwards or from side to side. The principles of this system give a well defined and stable platform for global and local positioning accuracy. A combination of advanced sensor solutions provides accurate position information in the absence of other physical reference objects. The system is controlled by the new WesDyne TRC Motor Control Panel and software, the MCP is specifically designed for remote control of submersed manipulators using techniques for cable reduction

Development of heat transfer models for gap cooling

Energy Technology Data Exchange (ETDEWEB)

Kohriyama, Tamio; Murase, Michio; Tamaki, Tomohiko [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

2001-09-01

In a severe accident of a light water reactor (LWR), heat transfer models in a narrow annular gap between superheated core debris and a reactor pressure vessel (RPV) are important to evaluate the integrity of RPV and emergency procedures. This paper discusses the effects of superheat on the heat flux based on existing data. In low superheat conditions, the heat flux in the narrow gap is higher than the heat flux in pool nucleate boiling due to restricted flow area. It approaches the nucleate boiling heat flux as superheat increasing and reaches a critical value subject to the counter-current flow limiting (CCFL) at the top end of the gap. A heat transfer correlation was derived as a function of dimensionless superheat and a Kutateladze-type CCFL correlation was deduced for critical heat flux (CHF) restricted by CCFL, which gave good prediction for a wide range of the CHF data. Effect of an angle of inclination of the gap could also be incorporated in the CCFL correlation. In high superheat conditions, the heat flux in the narrow gap maintains a similar shape to the pool boiling curve but shifts the position to a higher superheated side than the pool boiling except film boiling, which could be expressed by the typical pool film boiling correlation. Incorporating quench test data, the heat flux correlation was derived as a function of dimensionless superheat using the same formula for the low superheat and the Kutateladze-type CCFL correlation was deduced for CHF. The CHF at the high superheat was 3-4 times as large as CHF at the low superheat and this difference was well predicted by different flow patterns in the gap and the balance of pressure gradients between gas and liquid phases. (author)

Advanced Welding Applications

Science.gov (United States)

Ding, Robert J.

2010-01-01

Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

Formation Mechanisms for Entry and Exit Defects in Bobbin Friction Stir Welding

Directory of Open Access Journals (Sweden)

Abbas Tamadon

2018-01-01

Full Text Available Bobbin friction stir welding (BFSW is an innovative variant for the solid state welding process whereby a rotating symmetrical tool causes a fully penetrated bond. Despite the process development, there are still unknown variables in the characterization of the process parameters which can cause uncontrolled weld defects. The entry zone and the exit zone consist of two discontinuity-defects and removing them is one of the current challenges for improving the weld quality. In the present research, the characteristic features of the entry and exit defects in the weld structure and formation mechanism of them during the BFSW processing was investigated. Using stacked layers of multi-colour plasticine the material flow, analogous to metal flow, can be visualised. By using different colours as the path markers of the analogue model, the streamline flow can be easily delineated in the discontinuity defects compared with the metal welds. AA6082-T6 aluminium plates and multi-layered plasticine slabs were employed to replicate the entry-exit defects in the metal weld and analogue samples. The fixed-bobbin tool utilized for this research was optimized by adding a thread feature and tri-flat geometry to the pin and closed-end spiral scrolls on both shoulder surfaces. Samples were processed at different rotating and longitudinal speeds to show the degree of dependency on the welding parameters for the defects. The analogue models showed that the entry zone and the exit zone of the BFSW are affected by the inhomogeneity of the material flow regime which causes the ejection or disruption of the plastic flow in the gap between the bobbin shoulders. The trial aluminium welds showed that the elimination of entry-exit defects in the weld body is not completely possible but the size of the defects can be minimized by modification of the welding parameters. For the entry zone, the flow pattern evolution suggested formation mechanisms for a sprayed tail, island zone

The Approaches to Narrowing Urban-Rural Income Gap——From the Perspective of Rural Social Security

Institute of Scientific and Technical Information of China (English)

2010-01-01

From the situations about the incomes and life quality of the urban and rural residents,the thesis briefly introduces the status quo of the urban-rural income gap and explores the impact of the income gap on social economy:firstly,it hampers economic development;secondly,it is detrimental to the social development.Then the thesis analyzes the role of a sound social security in narrowing urban-rural income gap:at first,it broadens the institutional environment of improving the agricultural efficiency;secondly,it eliminates the uncertainties influencing the farmers’ income;thirdly,it improves the farmers’ capacity to increase income;at last,it enhances the farmers’ consciousness of wealth.Next the thesis inquires into the problems existing in the system of rural social security:the first problem is more obviously fragmented system;the second is inadequate security projects and narrower coverage;the third is an obvious lack of equality in urban and rural security;the fourth is even less sound management system;the last is the lagging of legislation.Afterwards the thesis proposes the countermeasures and suggestions to improve the system of rural social security and narrow urban-rural income gap:firstly,to integrate the social security system in rural areas;secondly,to perfect security projects and enhance the security system;thirdly,to integrate the administrative management of social security;at last,to enforce the legal system.

WELDING METHOD

Science.gov (United States)

Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.

1959-09-29

A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

Friction stir welding tool and process for welding dissimilar materials

Science.gov (United States)

Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

2013-05-07

A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

Syllabus in Trade Welding.

Science.gov (United States)

New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

Ultrasonic testing of austenitic welds and its dependency on the welding process

International Nuclear Information System (INIS)

Tabatabaeipour, S.M.; Honarvar, F.

2009-01-01

This paper describes the ultrasonic testing of austenitic welds prepared by two different welding processes. The tests were carried out by the ultrasonic Time-of-Flight Diffraction (ToFD) technique. Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) are the welding processes used for preparing the specimens. Identical artificial defects were implanted in both welds during the welding process. Both specimens were examined by the ToFD technique under similar conditions. Metallographic images were also obtained from the cross sectional plane of both the SMA and GTA welds. These images show that the grain orientation in the two welded specimens are different. D-scan images obtained by the ToFD technique from these welds indicates that inspecting the specimens prepared by the SMAW process is easier than the one made by the GTAW process. The results also show that the D-scan images cannot reveal the small vertical drilled holes implanted in the specimens. (author)

Microstructural and hardness investigations on a dissimilar metal weld between low alloy steel and Alloy 82 weld metal

International Nuclear Information System (INIS)

Chen, Z.R.; Lu, Y.H.; Ding, X.F.; Shoji, T.

2016-01-01

The investigation on microstructure and hardness at the fusion boundary (FB) region of a dissimilar metal weld (DMW) between low alloy steel (LAS) A508-III and Alloy 82 weld metal (WM) was carried out. The results indicated that there were two kinds of FBs, martensite FB and sharp FB, with obvious different microstructures, alternately distributed in the same FB. The martensite FB region had a gradual change of elemental concentration across FB, columnar WM grains with high length/width ratios, a thick martensite layer and a wide heat affected zone (HAZ) with large prior austenite grains. By comparison, the sharp FB region had a relatively sharp change of elemental concentration across the FB, WM grains with low length/width ratios and a narrow HAZ with smaller prior austenite grains. The martensite possessed a K-S orientation relationship with WM grains, while no orientation relationship was found between the HAZ grains and WM grains at the sharp FB. Compared with sharp FB there were much more Σ3 boundaries in the HAZ beside martensite FB. The hardness maximum of the martensite FB was much higher than that of the sharp FB, which was attributed to the martensite layer at the martensite FB. - Highlights: •Martensite and sharp FBs with different microstructures were found in the same FB. •There were high length/width-ratio WM grains and a wide HAZ beside martensite FB. •There were low length/width-ratio WM grains and a narrow HAZ beside sharp FB. •Compared with sharp FB, there were much more Σ3 boundaries in HAZ of martensite FB. •Hardness maximium of martensite FB was much higher than that of sharp FB.

The technology and welding joint properties of hybrid laser-tig welding on thick plate

Science.gov (United States)

Shenghai, Zhang; Yifu, Shen; Huijuan, Qiu

2013-06-01

The technologies of autogenous laser welding and hybrid laser-TIG welding are used on thick plate of high strength lower alloy structural steel 10CrNiMnMoV in this article. The unique advantages of hybrid laser-TIG welding is summarized by comparing and analyzing the process parameters and welding joints of autogenous laser welding laser welding and hybrid laser-TIG welding. With the optimal process parameters of hybrid welding, the good welding joint without visible flaws can be obtained and its mechanical properties are tested according to industry standards. The results show that the hybrid welding technology has certain advantages and possibility in welding thick plates. It can reduce the demands of laser power, and it is significant for lowering the aspect ratio of weld during hybrid welding, so the gas in the molten pool can rise and escape easily while welding thick plates. Therefore, the pores forming tendency decreases. At the same time, hybrid welding enhances welding speed, and optimizes the energy input. The transition and grain size of the microstructure of hybrid welding joint is better and its hardness is higher than base material. Furthermore, its tensile strength and impact toughness is as good as base material. Consequently, the hybrid welding joint can meet the industry needs completely.

Corrosion Resistant Cladding by YAG Laser Welding in Underwater Environment

International Nuclear Information System (INIS)

Tsutomi Kochi; Toshio Kojima; Suemi Hirata; Ichiro Morita; Katsura Ohwaki

2002-01-01

It is known that stress-corrosion cracking (SCC) will occur in nickel-base alloys used in Reactor Pressure Vessel (RPV) and Internals of nuclear power plants. A SCC sensitivity has been evaluated by IHI in each part of RPV and Internals. There are several water level instrumentation nozzles installed in domestic BWR RPV. In water level instrumentation nozzles, 182 type nickel-base alloys were used for the welding joint to RPV. It is estimated the SCC potential is high in this joint because of a higher residual stress than the yield strength (about 400 MPa). This report will describe a preventive maintenance method to these nozzles Heat Affected Zone (HAZ) and welds by a corrosion resistant cladding (CRC) by YAG Laser in underwater environment (without draining a reactor water). There are many kinds of countermeasures for SCC, for example, Induction Heating Stress Improvement (IHSI), Mechanical Stress Improvement Process (MSIP) and so on. A YAG laser CRC is one of them. In this technology a laser beam is used for heat source and irradiated through an optical fiber to a base metal and SCC resistant material is used for welding wires. After cladding the HAZ and welds are coated by the corrosion resistant materials so their surfaces are improved. A CRC by gas tungsten arc welding (GTAW) in an air environment had been developed and already applied to a couple of operating plants (16 Nozzles). This method was of course good but it spent much time to perform because of an installation of some water-proof working boxes to make a TIG-weldability environment. CRC by YAG laser welding in underwater environment has superior features comparing to this conventional TIG method as follows. At the viewpoint of underwater environment, (1) an outage term reduction (no drainage water). (2) a radioactive exposure dose reduction for personnel. At that of YAG laser welding, (1) A narrower HAZ. (2) A smaller distortion. (3) A few cladding layers. A YAG laser CRC test in underwater

Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

International Nuclear Information System (INIS)

Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G.

2017-01-01

The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

Energy Technology Data Exchange (ETDEWEB)

Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G., E-mail: wrcc@cdtn.br, E-mail: camilarezende.cr@gmail.com, E-mail: egr@cdtn.br, E-mail: vladimirsoler@hotmail.com, E-mail: ahfv02@outlook.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-07-01

The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

On use of weld zone temperatures for online monitoring of weld quality in friction stir welding of naturally aged aluminium alloys

International Nuclear Information System (INIS)

Imam, Murshid; Biswas, Kajal; Racherla, Vikranth

2013-01-01

Highlights: • FSWs for 6063-T4 AA are done at different process parameters and sheet thicknesses. • Weld nugget zone and heat affected zone temperatures are monitored for each case. • Microstructural and mechanical characterisation of welds is done in all cases. • Weld ductility is found to be particularly sensitive to weld zone temperatures. • Strong correlation is found between WNZ and HAZ temperatures and weld properties. - Abstract: 6063-T4 aluminium alloy sheets of 3 and 6 mm thicknesses were friction stir butt welded using a square tool pin at a wide range of tool rotational speeds. Properties of obtained welds were characterised using tensile tests, optical micrographs, X-ray diffraction, and transmission electron microscopy. Shape, size, and distribution of precipitates in weld zones, and strength and ductility of welds were seen to directly correlate with peak temperatures in weld nugget and heat affected zones, independent of sheet thickness. In addition, fluctuations in measured temperature profiles, for 3 mm sheets, were seen to correlate with an increase in scatter of weld nugget zone properties for 3 mm sheets. Optimal weld strength and ductility were obtained for peak weld nugget zone temperatures of around 450 °C and corresponding peak heat affected zone temperatures of around 360–380 °C. Results obtained suggest that, at least for naturally aged aluminium alloys, nature of temperature evolution and magnitudes of peak temperatures in weld nugget and heat affected zones provide information on uniformity of properties in weld zones, overaging of heat affected zones, and formation of tunnel defects from improper material mixing at low weld zone temperatures

Keyhole formation and thermal fluid flow-induced porosity during laser fusion welding in titanium alloys: Experimental and modelling

International Nuclear Information System (INIS)

Panwisawas, Chinnapat; Perumal, Bama; Ward, R. Mark; Turner, Nathanael; Turner, Richard P.; Brooks, Jeffery W.; Basoalto, Hector C.

2017-01-01

High energy-density beam welding, such as electron beam or laser welding, has found a number of industrial applications for clean, high-integrity welds. The deeply penetrating nature of the joints is enabled by the formation of metal vapour which creates a narrow fusion zone known as a “keyhole”. However the formation of the keyhole and the associated keyhole dynamics, when using a moving laser heat source, requires further research as they are not fully understood. Porosity, which is one of a number of process induced phenomena related to the thermal fluid dynamics, can form during beam welding processes. The presence of porosity within a welded structure, inherited from the fusion welding operation, degrades the mechanical properties of components during service such as fatigue life. In this study, a physics-based model for keyhole welding including heat transfer, fluid flow and interfacial interactions has been used to simulate keyhole and porosity formation during laser welding of Ti-6Al-4V titanium alloy. The modelling suggests that keyhole formation and the time taken to achieve keyhole penetration can be predicted, and it is important to consider the thermal fluid flow at the melting front as this dictates the evolution of the fusion zone. Processing induced porosity is significant when the fusion zone is only partially penetrating through the thickness of the material. The modelling results are compared with high speed camera imaging and measurements of porosity from welded samples using X-ray computed tomography, radiography and optical micrographs. These are used to provide a better understanding of the relationship between process parameters, component microstructure and weld integrity.

Survey of welding processes for field fabrication of 2 1/4 Cr-1 Mo steel pressure vessels. [128 references

Energy Technology Data Exchange (ETDEWEB)

Grotke, G.E.

1980-04-01

Any evaluation of fabrication methods for massive pressure vessels must consider several welding processes with potential for heavy-section applications. These include submerged-arc and shielded metal-arc, narrow-joint modifications of inert-gas metal-arc and inert-gas tungsten-arc processes, electroslag, and electron beam. The advantage and disadvantages of each are discussed. Electroslag welding can be dropped from consideration for joining of 2 1/4 Cr-1 Mo steel because welds made with this method do not provide the required mechanical properties in the welded and stress relieved condition. The extension of electron-beam welding to sections as thick as 4 or 8 inches (100 or 200 mm) is too recent a development to permit full evaluation. The manual shielded metal-arc and submerged-arc welding processes have both been employed, often together, for field fabrication of large vessels. They have the historical advantage of successful application but present other disadvantages that make them otherwise less attractive. The manual shielded metal-arc process can be used for all-position welding. It is however, a slow and expensive technique for joining heavy sections, requires large amounts of skilled labor that is in critically short supply, and introduces a high incidence of weld repairs. Automatic submerged-arc welding has been employed in many critical applications and for welding in the flat position is free of most of the criticism that can be leveled at the shielded metal-arc process. Specialized techniques have been developed for horizontal and vertical position welding but, used in this manner, the applications are limited and the cost advantage of the process is lost.

Measuring weld heat to evaluate weld integrity

Energy Technology Data Exchange (ETDEWEB)

Schauder, V., E-mail: schauder@hks-prozesstechnik.de [HKS-Prozesstechnik GmbH, Halle (Germany)

2015-11-15

Eddy current and ultrasonic testing are suitable for tube and pipe mills and have been used for weld seam flaw detection for decades, but a new process, thermography, is an alternative. By measuring the heat signature of the weld seam as it cools, it provides information about weld integrity at and below the surface. The thermal processes used to join metals, such as plasma, induction, laser, and gas tungsten arc welding (GTAW), have improved since they were developed, and they get better with each passing year. However, no industrial process is perfect, so companies that conduct research in flaw detection likewise continue to develop and improve the technologies used to verify weld integrity: ultrasonic testing (UT), eddy current testing (ET), hydrostatic, X-ray, magnetic particle, and liquid penetrant are among the most common. Two of these are used for verifying the integrity of the continuous welds such as those used on pipe and tube mills: UT and ET. Each uses a transmitter to send waves of ultrasonic energy or electrical current through the material and a receiver (probe) to detect disturbances in the flow. The two processes often are combined to capitalize on the strengths of each. While ET is good at detecting flaws at or near the surface, UT penetrates the material, detecting subsurface flaws. One drawback is that sound waves and electrical current waves have a specific direction of travel, or an alignment. A linear defect that runs parallel to the direction of travel of the ultrasonic sound wave or a flaw that is parallel to the coil winding direction of the ET probe can go undetected. A second drawback is that they don't detect cold welds. An alternative process, thermography, works in a different fashion: It monitors the heat of the material as the weld cools. Although it measures the heat at the surface, the heat signature provides clues about cooling activity deep in the material, resulting in a thorough assessment of the weld's integrity It

The effect of post-welding conditions in friction stir welds: From weld simulation to Ductile Failure

DEFF Research Database (Denmark)

Hattel, Jesper Henri; Nielsen, Kim Lau; Tutum, Cem Celal

2012-01-01

software ANSYS, a thermo-mechanical model is employed to predict the thermally induced stresses and strains during welding, while an in-house finite element code is used to study the plastic flow localization and failure in a subsequent structural analysis. The coupling between the two models is made......The post-welding stress state, strain history and material conditions of friction stir welded joints are often strongly idealized when used in subsequent modeling analyses, typically by neglecting one or more of the features above. But, it is obvious that the conditions after welding do influence......, showed the largest influence of the post-welding conditions, even though significant relaxation of the residual stress state was predicted....

Nitrogen And Oxygen Amount In Weld After Welding With Micro-Jet Cooling

Directory of Open Access Journals (Sweden)

Węgrzyn T.

2015-06-01

Full Text Available Micro-jet cooling after welding was tested only for MIG welding process with argon, helium and nitrogen as a shielded gases. A paper presents a piece of information about nitrogen and oxygen in weld after micro-jet cooling. There are put down information about gases that could be chosen both for MIG/MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gases on metallographic structure of steel welds. Mechanical properties of weld was presented in terms of nitrogen and oxygen amount in WMD (weld metal deposit.

A study of weld quality in ultrasonic spot welding of similar and dissimilar metals

International Nuclear Information System (INIS)

Al-Sarraf, Z; Lucas, M

2012-01-01

Several difficulties are faced in joining thinner sheets of similar and dissimilar materials from fusion welding processes such as resistance welding and laser welding. Ultrasonic metal welding overcomes many of these difficulties by using high frequency vibration and applied pressure to create a solid-state weld. Ultrasonic metal welding is an effective technique in joining small components, such as in wire bonding, but is also capable of joining thicker sheet, depending on the control of welding conditions. This study presents the design, characterisation and test of a lateral-drive ultrasonic metal welding device. The ultrasonic welding horn is modelled using finite element analysis and its vibration behaviour is characterised experimentally to ensure ultrasonic energy is delivered to the weld coupon. The welding stack and fixtures are then designed and mounted on a test machine to allow a series of experiments to be conducted for various welding and ultrasonic parameters. Weld strength is subsequently analysed using tensile-shear tests. Control of the vibration amplitude profile through the weld cycle is used to enhance weld strength and quality, providing an opportunity to reduce part marking. Optical microscopic examination and scanning electron microscopy (SEM) were employed to investigate the weld quality. The results show how the weld quality is particularly sensitive to the combination of clamping force and vibration amplitude of the welding tip.

Investigation of a weld defect, reactor vessel head Ringhals 2

International Nuclear Information System (INIS)

Embring, G.; Pers-Anderson, E.B.

1994-01-01

During the summer-outage 1993 Ringhals unit 2 vessel head was inspected at weld-area of Alloy 182. One major defect was found Two plus two ''boat-samples'' were taken out from the zone between the weld and the stainless cladding. All samples were sent to Studsviks laboratories for detailed investigations. The metallographic and fractographic investigations revealed that the major weld-defect had been there from manufacturing. The defect was located between the Alloy 182-buttering and the pressure vessel steel SA 533 grB cl 1. No indications of PWSCC or IDSCC were found. An inspection programme was defined. Different types of reference blocks were provided by Ringhals in cooperation with ABB TRC. Reference reflectors of type flat bottom hole (FBH) and eroded notches (EDM), with different sizes and separation were manufactured. One weld sample with manufacturing defects -lack of fusion and slag was inclusions- was present. ABB TRC performed UT inspection in the gap between the penetration and the thermal sleeve. Inspection results like defect identification, defect separation and defect sizing accuracy were compared with result from the destructive inspection. No relevant additional defects were found. An analysing and repair program was performed. A special designed disc sealed off the defect area. (authors). 5 figs., 3 refs

Narrowing the Insurance Protection Gap: The important role of Natural Hazards Research

Science.gov (United States)

Manghnani, V.

2016-12-01

risks is a key determinant to supporting a thriving insurance marketplace. This will ensure that the industry can confidently and creatively offer insurance to perils and hazards in both developed and developing economies and continue to narrow the protection gap.

Welding and cutting

International Nuclear Information System (INIS)

Drews, P.; Schulze Frielinghaus, W.

1978-01-01

This is a survey, with 198 literature references, of the papers published in the fields of welding and cutting within the last three years. The subjects dealt with are: weldability of the materials - Welding methods - Thermal cutting - Shaping and calculation of welded joints - Environmental protection in welding and cutting. (orig.) [de

Simplified welding distortion analysis for fillet welding using composite shell elements

Directory of Open Access Journals (Sweden)

Mingyu Kim

2015-05-01

Full Text Available This paper presents the simplified welding distortion analysis method to predict the welding deformation of both plate and stiffener in fillet welds. Currently, the methods based on equivalent thermal strain like Strain as Direct Boundary (SDB has been widely used due to effective prediction of welding deformation. Regarding the fillet welding, however, those methods cannot represent deformation of both members at once since the temperature degree of freedom is shared at the intersection nodes in both members. In this paper, we propose new approach to simulate deformation of both members. The method can simulate fillet weld deformations by employing composite shell element and using different thermal expansion coefficients according to thickness direction with fixed temperature at intersection nodes. For verification purpose, we compare of result from experiments, 3D thermo elastic plastic analysis, SDB method and proposed method. Compared of experiments results, the proposed method can effectively predict welding deformation for fillet welds.

Welding Technician

Science.gov (United States)

Smith, Ken

2009-01-01

About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

Investigations on laser transmission welding of absorber-free thermoplastics

Science.gov (United States)

Mamuschkin, Viktor; Olowinsky, Alexander; Britten, Simon W.; Engelmann, Christoph

2014-03-01

Within the plastic industry laser transmission welding ranks among the most important joining techniques and opens up new application areas continuously. So far, a big disadvantage of the process was the fact that the joining partners need different optical properties. Since thermoplastics are transparent for the radiation of conventional beam sources (800- 1100 nm) the absorbance of one of the joining partners has to be enhanced by adding an infrared absorber (IR-absorber). Until recently, welding of absorber-free parts has not been possible. New diode lasers provide a broad variety of wavelengths which allows exploiting intrinsic absorption bands of thermoplastics. The use of a proper wavelength in combination with special optics enables laser welding of two optically identical polymer parts without absorbers which can be utilized in a large number of applications primarily in the medical and food industry, where the use of absorbers usually entails costly and time-consuming authorization processes. In this paper some aspects of the process are considered as the influence of the focal position, which is crucial when both joining partners have equal optical properties. After a theoretical consideration, an evaluation is carried out based on welding trials with polycarbonate (PC). Further aspects such as gap bridging capability and the influence of thickness of the upper joining partner are investigated as well.

Introduction to Welding.

Science.gov (United States)

Fortney, Clarence; Gregory, Mike

This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

Orbital welding technique

International Nuclear Information System (INIS)

Hoeschen, W.

2003-01-01

The TIG (Tungsten-inert gas) orbital welding technique is applied in all areas of pipe welding. The process is mainly used for austenitic and ferritic materials but also for materials like aluminium, nickel, and titanium alloys are commonly welded according to this technique. Thin-walled as well as thick-walled pipes are welded economically. The application of orbital welding is of particular interest in the area of maintenance of thick-walled pipes that is described in this article. (orig.) [de

Welding stresses

International Nuclear Information System (INIS)

Poirier, J.; Barbe, B.; Jolly, N.

1976-01-01

The aim is to show how internal stresses are generated and to fix the orders of magnitude. A realistic case, the vertical welding of thick plates free to move one against the other, is described and the deformations and stresses are analyzed. The mathematical model UEDA, which accounts for the elastic modulus, the yield strength and the expansion coefficient of the metal with temperature, is presented. The hypotheses and results given apply only to the instantaneous welding of a welded plate and to a plate welded by a moving electrode [fr