Corrosion behaviour of powder metallurgical and cast Al-Zn-Mg base alloys

International Nuclear Information System (INIS)

Sameljuk, A.V.; Neikov, O.D.; Krajnikov, A.V.; Milman, Yu.V.; Thompson, G.E.

2004-01-01

The behaviour of Al-Zn-Mg base alloys produced by powder metallurgy and casting has been studied using potentiodynamic polarisation in 0.3% and 3% NaCl solutions. The influence of alloy production route on microstructure has been examined by scanning electron microscopy, Auger electron spectroscopy and secondary ion mass spectrometry. An improvement in performance of powder metallurgy (PM) materials, compared with the cast alloy, was evident in solutions of low chloride concentration; less striking differences were revealed in high chloride concentration. Both powder metallurgy and cast alloys show two main types of precipitates, which were identified as Zn-Mg and Zr-Sc base intermetallic phases. The microstructure of the PM alloys is refined compared with the cast material, which assists understanding of the corrosion performance. The corrosion process commences with dissolution of the Zn-Mg base phases, with the relatively coarse phases present in the cast alloy showing ready development of corrosion

Solid solution in Al-4.5 wt% Cu produced by mechanical alloying

International Nuclear Information System (INIS)

Fogagnolo, J.B.; Amador, D.; Ruiz-Navas, E.M.; Torralba, J.M.

2006-01-01

Mechanical alloying has been used to produce oxide dispersion strengthened alloys, intermetallic compounds, aluminium alloys and to obtain nanostructured and amorphous materials, as well as to extend the solid solution limit. In this work, Al and Cu elemental powders were subjected to high-energy milling to produce Al-4.5 wt% Cu powder alloy. The powders obtained were characterized by scanning electron microscopy, X-ray diffraction (XRD) and differential scanning calorimetry (DSC), aiming to explore if the copper is present in solid solution or as small particles after high-energy milling. Related to the formation of a supersaturated solid solution, the results of scanning electron microscopy and X-ray diffraction are non-conclusive: the copper could be dispersed with a very small size, undetectable to both techniques. The Al 2 Cu precipitation at temperatures between 160 and 230 deg. C, verified by DSC and XRD analyses, substantiated that mechanical alloying had produced a supersaturated solid solution of copper in aluminium. The crystallite size as a function of milling time and annealing temperature was also determined by X-ray techniques

Strengthening mechanisms in a high-strength bulk nanostructured Cu–Zn–Al alloy processed via cryomilling and spark plasma sintering

International Nuclear Information System (INIS)

Wen, Haiming; Topping, Troy D.; Isheim, Dieter; Seidman, David N.; Lavernia, Enrique J.

2013-01-01

A bulk nanostructured alloy with the nominal composition Cu–30Zn–0.8Al wt.% (commercial designation brass 260) was fabricated by cryomilling of brass powders and subsequent spark plasma sintering (SPS) of the cryomilled powders, yielding a compressive yield strength of 950 MPa, which is significantly higher than the yield strength of commercial brass 260 alloys (∼200–400 MPa). Transmission electron microscopy investigations revealed that cryomilling results in an average grain diameter of 26 nm and a high density of deformation twins. Nearly fully dense bulk samples were obtained after SPS of cryomilled powders, with average grain diameter 110 nm. After SPS, 10 vol.% of twins is retained with average twin thickness 30 nm. Three-dimensional atom-probe tomography studies demonstrate that the distribution of Al is highly inhomogeneous in the sintered bulk samples, and Al-containing precipitates including Al(Cu,Zn)–O–N, Al–O–N and Al–N are distributed in the matrix. The precipitates have an average diameter of 1.7 nm and a volume fraction of 0.39%. Quantitative calculations were performed for different strengthening contributions in the sintered bulk samples, including grain boundary, twin boundary, precipitate, dislocation and solid-solution strengthening. Results from the analyses demonstrate that precipitate and grain boundary strengthening are the dominant strengthening mechanisms, and the calculated overall yield strength is in reasonable agreement with the experimentally determined compressive yield strength

The effect of Mn and B on the magnetic and structural properties of nanostructured Fe60Al40 alloys produced by mechanical alloying.

Science.gov (United States)

Rico, M M; Alcázar, G A Pérez; Zamora, L E; González, C; Greneche, J M

2008-06-01

The effect of Mn and B on the magnetic and structural properties of nanostructured samples of the Fe60Al40 system, prepared by mechanical alloying, was studied by 57Fe Mössbauer spectrometry, X-ray diffraction and magnetic measurements. In the case of the Fe(60-x)Mn(x)Al40 system, 24 h milling time is required to achieve the BCC ternary phase. Different magnetic structures are observed according to the temperature and the Mn content for alloys milled during 48 h: ferromagnetic, antiferromagnetic, spin-glass, reentrant spin-glass and superparamagnetic behavior. They result from the bond randomness behaviour induced by the atomic disorder introduced by the MA process and from the competitive interactions of the Fe-Fe ferromagnetic interactions and the Mn-Mn and Fe-Mn antiferromagnetic interactions and finally the presence of Al atoms acting as dilutors. When B is added in the Fe60Al40 alloy and milled for 12 and 24 hours, two crystalline phases were found: a prevailing FeAl BCC phase and a Fe2B phase type. In addition, one observes an additional contribution attributed to grain boundaries which increases when both milling time and boron composition increase. Finally Mn and B were added to samples of the Fe60Al40 system prepared by mechanical alloying during 12 and 24 hours. Mn content was fixed to 10 at.% and B content varied between 0 and 20 at.%, substituting Al. X-ray patterns show two crystalline phases, the ternary FeMnAl BCC phase, and a (Fe,Mn)2B phase type. The relative proportion of the last phase increases when the B content increases, in addition to changes of the grain size and the lattice parameter. Such behavior was observed for both milling periods. On the other hand, the magnetic hyperfine field distributions show that both phases exhibit chemical disorder, and that the contribution attributed to the grain boundaries is less important when the B content increases. Coercive field values of about 10(2) Oe slightly increase with boron content

Effect of processing of mechanical alloying and powder metallurgy on microstructure and properties of Cu-Al-Ni-Mn alloy

International Nuclear Information System (INIS)

Xiao Zhu; Li Zhou; Fang Mei; Xiong Shiyun; Sheng Xiaofei; Zhou Mengqi

2008-01-01

The fabrication conditions of Cu-Al-Ni-Mn alloy powder by mechanical alloying and powder metallurgy have been systematically studied. The mechanically alloyed powder (MAed powder) was fabricated at a speed between 100 rpm and 300 rpm for various milling times with and without process control agent (PCA). With an increasing of milling time, the size of crystallite grain decreases. Only the Cu diffraction pattern appear as the rotation speed is up to 300 rpm for 25 h. The elemental powders with PCA agglomerate slightly, but the degree of alloying is lower than that without PCA. The shape memory recovery of the quenched sample hot-extruded at extrusion rate of 50:1 is measured to be 100% recovered in 250 deg. C oil bath for 40 s after deformed to 4.0%. After aging at 120 deg. C for 10 days, the shape memory recovery of the alloy remains 98%

Structural evolution of Fe-50 at.% Al powders during mechanical alloying and subsequent annealing processes

International Nuclear Information System (INIS)

Haghighi, Sh. Ehtemam; Janghorban, K.; Izadi, S.

2010-01-01

Iron aluminides, despite having desirable properties like excellent corrosion resistance, present low room-temperature ductility and low strength at high temperatures. Mechanical alloying as a capable process to synthesize nanocrystalline materials is under consideration to modify these drawbacks. In this study, the microstructure of iron aluminide powders synthesized by mechanical alloying and subsequent annealing was investigated. Elemental Fe and Al powders with the same atomic percent were milled in a planetary ball mill for 15 min to 100 h. The powder milled for 80 h was annealed at temperatures of 300, 500 and 700 o C for 1 h. The alloyed powders were disordered Fe(Al) solid solutions which were transformed to FeAl intermetallic after annealing. The effect of the milling time and annealing treatment on structural parameters, such as crystallite size, lattice parameter and lattice strain was evaluated by X-ray diffraction. Typically, these values were 15 nm, 2.92 A and 3.1% for the disordered Fe(Al) solid solution milled for 80 h and were 38.5 nm, 2.896 A and 1.2% for the FeAl intermetallic annealed at 700 o C, respectively.

High performance Ti-6Al-4V + TiC alloy by blended elemental powder metallurgy

International Nuclear Information System (INIS)

Fujii, H.; Yamazaki, T.; Horiya, T.; Takahashi, K.

1993-01-01

The blended elemental powder metallurgy (BE) of titanium alloys is one of the most cost saving technologies, in which the blending of titanium powder and alloying element powders (or master alloy powders), precise compaction at room temperature, and consolidation are conducted in turn. In addition to some economical and material saving advantages, the BE has a noteworthy feature, that is, the synthesis of special alloy systems which are difficult to be produced by the ingot metallurgy. A particle or fiber reinforced metal matrix composite (MMC) is one of the examples, and the addition of TiC particles to the extensively used Ti-6Al 4V has succeeded in obtaining higher tensile strength, Young's modulus, and elevated temperature properties. However, the raising up of some properties sometimes deteriorates other ones in MMC, and it often prevents the practical use. In this research work, the improvement of tensile ductility and fatigue properties of Ti-6Al-4V+TiC alloys without lowering other mechanical properties is aimed through the microstructural control

27Al, 63Cu NMR spectroscopy and electrical transport in Heusler Cu-Mn-Al alloy powders

Science.gov (United States)

Nadutov, V. M.; Perekos, A. O.; Kokorin, V. V.; Trachevskii, V. V.; Konoplyuk, S. M.; Vashchuk, D. L.

2018-02-01

The ultrafine powder of the Heusler Cu-13,1Mn-12,6Al (wt.%) alloy produced by electrical spark dispersion (ESD) in ethanol and the pellets prepared by pressing of the powders and aged in various gas environment (air, Ar, vacuum) were studied by XRD, nuclear magnetic resonance, magnetic and electric transport methods. The constituent phases were identified as b.c.c. α-Cu-Mn-Al, f.c.c. γ-Cu-Mn-Al, Cu2MnAl, and oxides. The sizes of the coherently scattering domains (CSD) and the saturation magnetizations were in the range of 4-90 nm and 0-1.5 Am2/kg, respectively. 27Al and 63Cu NMR spectra of the powders and pellets have shown hyperfine structure caused by contributions from atomic nuclei of the constituent phases. The aging of pellets in different gas environments had effect on their phase composition but no effect on dispersion of the phases. In contrast to the as-cast alloy, electrical resistance of the pellets evidenced semiconducting behavior at elevated temperatures due to the presence of metal oxides formed on the surfaces of nanoparticles.

Compressive Deformation Behavior of Open-Cell Cu-Zn-Al Alloy Foam Made Through P/M Route Using Mechanically Alloyed Powder

Science.gov (United States)

Barnwal, Ajay Kumar; Mondal, D. P.; Kumar, Rajeev; Prasanth, N.; Dasgupta, R.

2018-03-01

Cu-Zn-Al foams of varying porosity fractions using mechanical alloyed powder have been made through powder metallurgy route. Here, NH4 (HCO3) was used as a space holder. Mechanically alloyed Cu-Zn-Al is made using a planetary ball mill taking the ratio of Cu/Zn/Al = 70:25:5 (by weight ratio). The ball/powder ratios were varied in the four ranges 10:1, 15:1, 20:1, and 25:1. Green compacts of milled powder and space holder samples were sintered at three stages at three different temperatures 350, 550, and 850 °C for 1 h at each stage. The crystalline size and particle size as a function of ball/powder ratios were examined. The compressive deformation responses of foams are varied with relative density and the ball/powder ratio. The plateau stress and energy absorption of these foams increase with an increase in relative density but decreases with increase in ball/powder ratio, even though crystalline size decreases. This has further been explained on the basis of particle morphology as a function of ball/powder ratio.

Evaluation of microstructure and phase relations in a powder processed Ti-44Al-12Nb alloy

International Nuclear Information System (INIS)

Kumar, S.G.; Reddy, R.G.; Wu, J.; Holthus, J.

1995-01-01

Titanium aluminides based on the ordered face-centered tetragonal γTiAl phase possess attractive properties, such as low density, high melting point, good elevated temperature strength, modulus retention, and oxidation resistance, making these alloys potential high-temperature structural materials. These alloys can be processed by both ingot metallurgy and powder metallurgy routes. In the present study, three variations of the powder metallurgy route were studied to process a Ti-44Al-12Nb (at.%) alloy: (a) cold pressing followed by reaction sintering (CP process); (b) cold pressing, vacuum hot pressing, and then sintering (HP process); and (c) arc melting, hydride-dehydride process to make the alloy powder, cold isostatic pressing, and then sintering (AM process). Microstructural and phase relations were studied by x-ray diffraction (XRD) analysis, optical microscopy, scanning electron microscopy with an energy-dispersive spectrometer (SEM-EDS), and electron probe microanalysis (EPMA). The phases identified were Ti 3 Al and TiAl; an additional Nb 2 Al phase was observed in the HP sample. The microstructures of CP and HP processed samples are porous and chemically inhomogeneous whereas the AM processed sample revealed fine equiaxed microstructure. This refinement of the microstructure is attributed to the fine, homogeneous powder produced by the hydride-dehydride process and the high compaction pressures

Self-Consolidation and Surface Modification of Mechanical Alloyed Ti-25.0 at.% Al Powder Mixture by Using an Electro-Discharge Technique

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Chang S.Y.

2017-06-01

Full Text Available Electrical discharges using a capacitance of 450 μF at 0.5, 1.0, and 1.5 kJ input energies were applied in a N2 atmosphere to obtain the mechanical alloyed Ti3Al powder without applying any external pressure. A solid bulk of nanostructured Ti3Al was obtained as short as 160 μsec by the Electrical discharge. At the same time, the surface has been modified into the form of Ti and Al nitrides due to the diffusion process of nitrogen to the surface. The input energy was found to be the most important parameter to affect the formation of a solid core and surface chemistry of the compact.

In situ synthesis of Ti{sub 2}AlC–Al{sub 2}O{sub 3}/TiAl composite by vacuum sintering mechanically alloyed TiAl powder coated with CNTs

Energy Technology Data Exchange (ETDEWEB)

Wang, Jian [Department of Materials Science and Engineering of Tianjin University, Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China); Zhao, Naiqin, E-mail: nqzhao@tju.edu.cn [State Key Laboratory of Hydraulic Engineering Simulation and Safety, Tianjin (China); Department of Materials Science and Engineering of Tianjin University, Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China); Nash, Philip [Thermal Processing Technology Center, Illinois Institute of Technology, IL (United States); Liu, Enzuo; He, Chunnian; Shi, Chunsheng; Li, Jiajun [Department of Materials Science and Engineering of Tianjin University, Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China)

2013-11-25

Highlights: •Using zwitterionic surfactant to enhance the dispersion of the CNTs on the powder surface. •CNTs as carbon source decreased the formation temperature of Ti{sub 2}AlC. •Al{sub 2}O{sub 3} was generated in situ from the oxygen atoms introduced in the drying procedure. •Nanosized Ti{sub 3}Al was precipitated at 1250 °C and distribute in the TiAl matrix homogeneously. •Ti{sub 2}AlC–Al{sub 2}O{sub 3}/TiAl composite was synthesized in situ by sintering pre-alloy Ti–Al coated with CNTs. -- Abstract: Bulk Ti{sub 2}AlC–Al{sub 2}O{sub 3}/TiAl composites were in situ synthesized by vacuum sintering mechanically alloyed Ti–50 at.% Al powders coated with carbon nanotubes (CNTs). The pre-alloyed Ti–50 at.% Al powder was obtained by ball milling Ti and Al powders. The multi-walled carbon nanotubes as the carbon resource were covered on the surface of the pre-alloyed powders by immersing them into a water solution containing the CNTs. A zwitterionic surfactant was used to enhance the dispersion of the CNTs on the powder surface. The samples were cold pressed and sintered in vacuum at temperatures from 950 to 1250 °C, respectively. The results show that the reaction of forming Ti{sub 2}AlC can be achieved below 950 °C, which is 150 °C lower than in the Ti–Al–TiC system and 250 °C lower than for the Ti–Al–C system due to the addition of CNTs. Additionally, the reinforcement of Al{sub 2}O{sub 3} particles was introduced in situ in Ti{sub 2}AlC/TiAl by the drying process and subsequent sintering of the composite powders. Dense Ti{sub 2}AlC–Al{sub 2}O{sub 3}/TiAl composites were obtained by sintering at 1250 °C and exhibited a homogeneous distribution of Ti{sub 2}AlC, Al{sub 2}O{sub 3} and precipitated Ti{sub 3}Al particles and a resulting high hardness.

Self-standing silicon-carbon nanotube/graphene by a scalable in situ approach from low-cost Al-Si alloy powder for lithium ion batteries

Science.gov (United States)

Cai, Hongyan; Han, Kai; Jiang, Heng; Wang, Jingwen; Liu, Hui

2017-10-01

Silicon/carbon (Si/C) composite shows great potential to replace graphite as lithium-ion battery (LIB) anode owing to its high theoretical capacity. Exploring low-cost scalable approach for synthesizing Si/C composites with excellent electrochemical performance is critical for practical application of Si/C anodes. In this study, we rationally applied a scalable in situ approach to produce Si-carbon nanotube (Si-CNT) composite via acid etching of commercial inexpensive micro-sized Al-Si alloy powder and CNT mixture. In the Si-CNT composite, ∼10 nm Si particles were uniformly deposited on the CNT surface. After combining with graphene sheets, a flexible self-standing Si-CNT/graphene paper was fabricated with three-dimensional (3D) sandwich-like structure. The in situ presence of CNT during acid-etching process shows remarkable two advantages: providing deposition sites for Si atoms to restrain agglomeration of Si nanoparticles after Al removal from Al-Si alloy powder, increasing the cross-layer conductivity of the paper anode to provide excellent conductive contact sites for each Si nanoparticles. When used as binder-free anode for LIBs without any further treatment, in situ addition of CNT especially plays important role to improve the initial electrochemical activity of Si nanoparticles synthesized from low-cost Al-Si alloy powder, thus resulting in about twice higher capacity than Si/G paper anode. The self-standing Si-CNT/graphene paper anode exhibited a high specific capacity of 1100 mAh g-1 even after 100 cycles at 200 mA g-1 current density with a Coulombic efficiency of >99%. It also showed remarkable rate capability improvement compared to Si/G paper without CNT. The present work demonstrates a low-cost scalable in situ approach from commercial micro-sized Al-Si alloy powder for Si-based composites with specific nanostructure. The Si-CNT/graphene paper is a promising anode candidate with high capacity and cycling stability for LIBs, especially for the

High resolution transmission electron microscopy study on the development of nanostructured precipitates in Al-Cu obtained by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Gomez-Villalba, L.S., E-mail: luzgomez@geo.ucm.es [Materials Science and Engineering Department, Universidad Carlos III de Madrid, Leganes, Madrid (Spain); Instituto de Geociencias-(CSIC-UCM), Madrid (Spain); Delgado, M.L.; Ruiz-Navas, E.M. [Materials Science and Engineering Department, Universidad Carlos III de Madrid, Leganes, Madrid (Spain)

2012-01-16

Highlights: Black-Right-Pointing-Pointer Development of defect structures and nanoprecipitates after 10 h of mechanical alloying in Al-Cu system. Black-Right-Pointing-Pointer Defects act as nucleation sites of the {epsilon}Al{sub 2}Cu{sub 3} phase. Black-Right-Pointing-Pointer Incoherent and semicoherent precipitates are identified by TEM-HRTEM. Black-Right-Pointing-Pointer Moire patterns are associated to the {epsilon}Al{sub 2}Cu{sub 3} phase. - Abstract: Aluminum alloy 2014 is used to obtain nanostructured powders via mechanical alloying. The evolution of the diffusion processes is observed by the development of defect structures and nanoprecipitates after 10 h of milling. The characterization includes analytical and high resolution transmission electron microscopy. Dislocations associated with different Al/Cu ratio affect the material. These defects act as nucleation sites where precipitates of the {epsilon}Al{sub 2}Cu{sub 3} hexagonal phase have been identified. Moire fringes show the interference of {l_brace}1 1 1{r_brace}{sub Al} with {l_brace}10{sup -}10{r_brace}{sub {epsilon}Al{sub 2Cu{sub 3}}} glide planes and locally small shifts of 1/3{l_brace}1 1 1{r_brace}{sub Al} and 1/3{l_brace}10{sup -}10{r_brace}{sub {epsilon}Al{sub 2Cu{sub 3}}}. Changes in the Al/Cu ratio lead to the formation of other solid solutions identified in the Cu rich area and could correspond to transition phases.

Applicability of Al-powder-alloy coating to corrosion barriers of 316SS in liquid lead-bismuth eutectic

International Nuclear Information System (INIS)

Kurata, Yuji; Sato, Hidetomo; Yokota, Hitoshi; Suzuki, Tetsuya

2011-01-01

A new Al-alloy coating method using Al, Ti and Fe powders has been applied to 316SS in order to develop corrosion resistant coating in liquid lead-bismuth eutectic (LBE). The 316SS plates with coating layers of different Al concentrations were exposed to liquid LBE with controlled oxygen concentrations of 10 -6 to 10 -4 mass% at 823 K for 3600 ks. While surface oxidation and grain boundary corrosion accompanied by liquid LBE penetration are observed in 316SS without Al-alloy coating, the Al-alloy coating is effective to protect such severe corrosion attacks in liquid LBE. Although the coating layer containing 2.8 mass% Al does not always keep sufficient corrosion resistance, good corrosion resistance is obtained through the Al-oxide film formed in liquid LBE in the coating layer where the average Al concentration is 4.2 mass%. Cracks are formed in the coating layer containing 17.8 mass% Al during the coating process. The Al-powder-alloy coating applied to 316SS is promising as a corrosion resistant coating method in liquid LBE environment. (author)

Effect of Second Phase Particles on the Tensile Instability of a Nanostructured Al-1%Si Alloy

DEFF Research Database (Denmark)

Huang, Tian Lin; Wu, Gui Lin; Liu, Qing

2014-01-01

A nanostructured Al-1%Si alloy containing dispersed Si particles was produced by heavily cold-rolling to study the effect of second phase particles on the tensile instability of nanostructured metals. Tensile tests were conducted on the as-deformed sample and the samples after recovery annealing ...

Laser Powder Cladding of Ti-6Al-4V α/β Alloy

Science.gov (United States)

Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

2017-01-01

Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times. PMID:29036935

Laser Powder Cladding of Ti-6Al-4V α/β Alloy.

Science.gov (United States)

Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Hasseb Elnaby, Salah Elden Ibrahim; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

2017-10-15

Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm -2 . An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

Formation of nanocrystalline and amorphous phase of Al-Pb-Si-Sn-Cu powder during mechanical alloying

International Nuclear Information System (INIS)

Ran Guang; Zhou Jingen; Xi Shengqi; Li Pengliang

2006-01-01

Al-15%Pb-4%Si-1%Sn-1.5%Cu alloys (mass fraction, %) were prepared by mechanical alloying (MA). Phase transformation and microstructure characteristics of the alloy powders were investigated by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results show that the nanocrystalline supersaturated solid solutions and amorphous phase in the powders are obtained during MA. The effect of ball milling is more evident to lead than to aluminum. During MA, the mixture powders are firstly fined, alloyed, nanocrystallized and then the nanocrystalline partly transforms to amorphous phase. A thermodynamic model is developed based on semi-experimental theory of Miedema to calculate the driving force for phase evolution. The thermodynamic analysis shows that there is no chemical driving force to form a crystalline solid solution from the elemental components. But for the amorphous phase, the Gibbs free energy is higher than 0 for the alloy with lead content in the ranges of 0-86.8 at.% and 98.4-100 at.% and lower than 0 in range of 86.8-98.4 at.%. For the Al-2.25 at.%Pb (Al-15%Pb, mass fraction, %), the driving force for formation of amorphization and nanocrystalline supersaturated solid solutions are provided not by the negative heat of mixing but by mechanical work

Preparation of Zr50Al15-xNi10Cu25Yx amorphous powders by mechanical alloying and thermodynamic calculation

International Nuclear Information System (INIS)

Long, Woyun; Li, Jing; Lu, Anxian

2013-01-01

Amorphous Zr 50 Al 15-x Ni 10 Cu 25 Y x powders were fabricated by mechanical alloying at a low rotation speed from commercial pure element powders. The beneficial effect of Al partially substituted by Y in Zr 50 Al 15 Ni 10 Cu 25 on glass-forming ability was investigated. The as-milled powders were characterized by X-ray diffraction and transmission electron microscopy. The results show that partial substitution of Al by Y can improve the glass-forming ability of Zr 50 Al 15 Ni 10 Cu 25 Y alloy. Thermodynamic calculation of equivalent free energy shows that Zr 50 Al 13.8 Ni 10 Cu 25 Y 1.2 alloy has the highest glass-forming ability, which is in good agreement with the report of orthogonal experiments. (author)

Laser Powder Cladding of Ti-6Al-4V α/β Alloy

Directory of Open Access Journals (Sweden)

Samar Reda Al-Sayed Ali

2017-10-01

Full Text Available Laser cladding process was performed on a commercial Ti-6Al-4V (α + β titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD. The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

Consolidation processing parameters and alternative processing methods for powder metallurgy Al-Cu-Mg-X-X alloys

Science.gov (United States)

Sankaran, K. K.

1987-01-01

The effects of varying the vacuum degassing parameters on the microstructure and properties of Al-4Cu-1Mg-X-X (X-X = 1.5Li-0.2Zr or 1.5Fe-0.75Ce) alloys processed from either prealloyed (PA) or mechanically alloyed (M) powder, and consolidated by either using sealed aluminum containers or containerless vacuum hot pressing were studied. The consolidated billets were hot extruded to evaluate microstructure and properties. The MA Li-containing alloy did not include Zr, and the MA Fe- and Ce-containing alloy was made from both elemental and partially prealloyed powder. The alloys were vacuum degassed both above and below the solution heat treatment temperature. While vacuum degassing lowered the hydrogen content of these alloys, the range over which the vacuum degassing parameters were varied was not large enough to cause significant changes in degassing efficiency, and the observed variations in the mechanical properties of the heat treated alloys were attributed to varying contributions to strengthening by the sub-structure and the dispersoids. Mechanical alloying increased the strength over that of alloys of similar composition made from PA powder. The inferior properties in the transverse orientation, especially in the Li-containing alloys, suggested deficiencies in degassing. Among all of the alloys processed for this study, the Fe- and Ce-containing alloys made from MA powder possessed better combinations of strength and toughness.

Fracture behaviour of Cu-Al-Ni shape memory alloys obtained by powder metallurgy

International Nuclear Information System (INIS)

Rodriguez, P. P.; Perez-Saez, R. B.; Recarte, V.; San Juan, J.M.; Ruano, O. A.; No, M. L.

2001-01-01

Polycrystalline Cu-Al-Ni shape memory alloys have been scarcely employed for technological applications due to their high brittleness. The development of a new elaboration technique based on powder metallurgy has recently overcome this problem, through the improvement of the ductility of the produced alloys without affecting its shape memory properties. The fracture behaviour of an alloy obtained using the elaboration technique has been studied by means of Scanning Electron Microscopy and mechanical testing. The results show a ductile fracture with a maximum strain close to 13%, which is the best fracture behaviour obtained for Cu-Al-Ni polycrystals. The microstructure of such alloys ha been studied by means of Transmission Electron Microscopy, showing a poligonyzed structure in which martensite plated passing through the subboundaries easily. (Author) 19 refs

Structure and Mechanical Properties of Powdered Quasicrystalline Al94Fe3Cr3 Alloy Consolidated by Quasi-Hydrostatic Compression

Directory of Open Access Journals (Sweden)

Alexandra I. Yurkova

2017-10-01

Full Text Available Background. Quasicrystalline Al-based alloys belong to the class of the state-of-the-art metal materials for the application in light engineering constructions, primarily in aviation and the motor transport industry. These materials are commonly made in the form of powders, which is due to the high productivity of powder metallurgy methods. Therefore, the powder consolidation methods are of great importance in the production of products, which is associated with certain difficulties, and consequently, they should be chosen considering not only the quasicrystals’ propensity to brittle fracture but also the metastable nature of the quasicrystalline phases. Certain possibilities in this direction are provided by the quasi-hydrostatic compression method, which can provide a non-trivial combination of strength and ductility properties of materials. Objective. The aim of the paper is to investigate the effect of high pressure under quasi-hydrostatic compression on the formation of structure, phase composition and mechanical properties of the quasicrystalline Al94Fe3Cr3 alloy. Methods. 40 μm Al94Fe3Cr3 alloy quasicrystalline powder was fabricated by water-atomisation technique. Consolidation of quasicrystalline powder was performed by quasi-hydrostatic compression technique in high-pressure cells at room temperature at a pressure of 2.5, 4, and 6 hPa. Structure, phase composition and mechanical characteristics of Al94Fe3Cr3 alloy were performed by scanning electron microscopy (SEM, X-ray diffraction andmicromechanical tests. Results. Using the phase X-ray analysis and SEM, the content of the quasicrystalline icosahedral phase (i-phase in the Al94Fe3Cr3 alloy structure was completely preserved after its consolidation at different pressures (2.5, 4, and 6 hPa under quasi-hydrostatic compression at room temperature. Despite the high pressure applied in the consolidation process, the morphology of quasicrystalline phase particles located in the a-Al

The formation mechanism of mechanically alloyed Fe-20 at% Al powder

Energy Technology Data Exchange (ETDEWEB)

Hadef, F., E-mail: hadef77@yahoo.fr [Laboratoire de Recherche sur la Physico-Chimie des Surfaces et Interfaces, LRPCSI, Universite 20 Aout 1955, BP 26, Route d' El-Hadaiek, Skikda 21000 (Algeria); Otmani, A. [Laboratoire de Recherche sur la Physico-Chimie des Surfaces et Interfaces, LRPCSI, Universite 20 Aout 1955, BP 26, Route d' El-Hadaiek, Skikda 21000 (Algeria); Djekoun, A. [Laboratoire de Magnetisme et Spectroscopie des Solides, LM2S, Universite Badji Mokhtar, BP 12 Annaba 23000 (Algeria); Greneche, J.M. [LUNAM, Universite du Maine, Institut des Molecules et Materiaux du Mans, UMR CNRS 6283, 72085 Le Mans (France)

2013-01-15

The formation mechanism of the mechanically alloyed Fe-20 at% Al, from elemental Fe and Al powders, has been investigated. The experimental results indicate the formation of a nanocrystalline bcc {alpha}-Fe(Al) solid solution with a lattice parameter close to a{sub {alpha}-Fe(Al)}=0.2890 nm, where each Fe atom is surrounded by (6Fe+2Al) in the first coordination sphere. The reaction mechanism of MA process seems to be controlled by a diffusion phenomenon. Aluminum particles undergo an important refinement to the nanometer scale and then they stick on Fe particles of large sizes. A large number of clear Al/Fe interface areas were generated. The short diffusion path and the presence of high concentration of defects accelerated the solid state reaction. - Highlights: Black-Right-Pointing-Pointer A nanocrystalline bcc {alpha}-Fe(Al) solid solution is formed from elemental Fe and Al powders. Black-Right-Pointing-Pointer The reaction mechanism of MA process seems to be controlled by a diffusion phenomenon. Black-Right-Pointing-Pointer Each Fe atom is surrounded by (6Fe+2Al) in the first coordination sphere.

Powder metallurgy Al-6Cr-2Fe-1Ti alloy prepared by melt atomisation and hot ultra-high pressure compaction

Energy Technology Data Exchange (ETDEWEB)

Dam, Karel, E-mail: Karel.Dam@vscht.cz [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Vojtech, Dalibor; Prusa, Filip [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic)

2013-01-10

Al--6Cr--2Fe--1Ti alloy was prepared by melt atomisation into rapidly solidified powder. The powder was compacted using uniaxial hot compression at an ultra-high pressure (6 GPa). The samples were pressed at 300, 400 and 500 Degree-Sign C. The structure, mechanical properties and thermal stability were examined and compared with those of the commercially available Al--12Si--1Cu--1Mg--1Ni casting alloy, which is considered thermally stable. It was shown that the hot compression at ultra-high pressure results in a compact and pore-free material with excellent mechanical properties. The elevated pressing temperatures were found to be effective at increasing the mechanical stability after applying the ultra-high pressure. The results of thermal stability testing revealed that the mechanical properties do not change significantly at high temperature, even after 100 h of annealing at 400 Degree-Sign C. In addition, the Al--6Cr--2Fe--1Ti alloy exhibited very good creep resistance. A comparison between the commercial Al--12Si--1Cu--1Mg--1Ni alloy and the powder metallurgy alloy shows that this alloy has significantly better mechanical properties and thermal stability.

Application of rapid solidification powder metallurgy to the fabrication of high-strength, high-ductility Mg-Al-Zn-Ca-La alloy through hot extrusion

Energy Technology Data Exchange (ETDEWEB)

Ayman, Elsayed, E-mail: ayman@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan); Junko, Umeda; Katsuyoshi, Kondoh [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

2011-01-15

The microstructure and mechanical properties of hot extruded Mg-7Al-1Zn-1Ca powder alloys with an addition of 1.5% La or 3.3% La were investigated. Both rapidly solidified powders, produced via spinning water atomization process, and cast billets were extruded at 573, 623 and 673 K to optimize the processing conditions for obtaining better mechanical response. Powders were consolidated using both cold compaction and spark plasma sintering. The tensile properties of the extruded alloys were then evaluated and correlated to their microstructures. The results showed that the use of rapidly solidified Mg-7Al-1Zn-1Ca alloy powders with La additions could lead to effective grain refinement and super saturation of alloying elements, which in turn resulted in the improved mechanical response. The Mg-7Al-1Zn-1Ca-1.5La alloy extruded at 573 K attained ultimate tensile strength of 450 {+-} xx MPa and elongation of 17 {+-} xx%, superior to the Mg-7Al-1Zn-1Ca-3.3La alloy and other Mg alloys like Mg-Al-Mn-Ca. This may help extend the application of Mg alloys to higher load-carrying parts while maintaining the excellent advantage of light weight.

Comparison Study on Additive Manufacturing (AM) and Powder Metallurgy (PM) AlSi10Mg Alloys

Science.gov (United States)

Chen, B.; Moon, S. K.; Yao, X.; Bi, G.; Shen, J.; Umeda, J.; Kondoh, K.

2018-02-01

The microstructural and mechanical properties of AlSi10Mg alloys fabricated by additive manufacturing (AM) and powder metallurgy (PM) routes were investigated and compared. The microstructures were examined by scanning electron microscopy assisted with electron-dispersive spectroscopy. The crystalline features were studied by x-ray diffraction and electron backscatter diffraction. Room-temperature tensile tests and Vickers hardness measurements were performed to characterize the mechanical properties. It was found that the AM alloy had coarser Al grains but much finer Si precipitates compared with the PM alloy. Consequently, the AM alloy showed more than 100% increment in strength and hardness compared with the PM alloy due to the presence of ultrafine forms of Si, while exhibiting moderate ductility.

Evidence of magnetic dipolar interaction in micrometric powders of the Fe50Mn10Al40 system: Melted alloys

International Nuclear Information System (INIS)

Pérez Alcázar, G.A.; Zamora, L.E.; Tabares, J.A.; Piamba, J.F.; González, J.M.; Greneche, J.M.; Martinez, A.; Romero, J.J.; Marco, J.F.

2013-01-01

Powders of melted disordered Fe 50 Mn 10 Al 40 alloy were separated at different mean particle sizes as well as magnetically and structurally characterized. All the samples are BCC and show the same nanostructure. Particles larger than 250 μm showed a lamellar shape compared to smaller particles, which exhibited a more regular form. All the samples are ferromagnetic at room temperature and showed reentrant spin-glass (RSG) and superparamagnetic (SP)-like behaviors between 30 and 60 K and 265 and > 280 K, respectively, as a function of frequency and particle size. The freezing temperature increases with increasing particle size while the blocking one decreases with particle size. The origin of these magnetic phenomena relies in the internal disordered character of samples and the competitive interaction of Fe and Mn atoms. The increase of their critical freezing temperature with increasing mean particle size is due to the increase of the magnetic dipolar interaction between the magnetic moment of each particle with the field produced by the other magnetic moments of their surrounding particles. - Highlights: ► The effect of particle size in microsized powders of Fe 50 Mn 10 Al 40 melted disordered alloy is studied. ► Dipolar magnetic interaction between particles exists and this changes with the particle size. ► For all the particle sizes the reentrant spin- glass and the superparamagnetic-like phases exist. ► RSG and SP critical temperatures increase with increasing the dipolar magnetic interaction (the mean particle size).

TEM of nanostructured metals and alloys

International Nuclear Information System (INIS)

Karnthaler, H.P.; Waitz, T.; Rentenberger, C.; Mingler, B.

2004-01-01

Nanostructuring has been used to improve the mechanical properties of bulk metals and alloys. Transmission electron microscopy (TEM) including atomic resolution is therefore appropriate to study these nanostructures; four examples are given as follows. (1) The early stages of precipitation at RT were investigated in an Al-Mg-Si alloy. By high resolution TEM it is shown that the precipitates lie on (0 0 1) planes having an ordered structure. (2) In Co alloys the fronts of martensitic phase transformations were analysed showing that the transformation strains are very small thus causing no surface relief. (3) Re-ordering and recrystallization were studied by in situ TEM of an Ni 3 Al alloy being nanocrystalline after severe plastic deformation. (4) In NiTi severe plastic deformation is leading to the formation of amorphous shear bands. From the TEM analysis it is concluded that the amorphization is caused by plastic shear instability starting in the shear bands

A study of stability of MgH{sub 2} in Mg-8at%Al alloy powder

Energy Technology Data Exchange (ETDEWEB)

Tanniru, Mahesh; Ebrahimi, Fereshteh [Materials Science and Engineering Department, University of Florida, Gainesville, FL 32611 (United States); Slattery, Darlene K. [Florida Solar Energy Center (FSEC), Cocoa, FL (United States)

2010-04-15

To investigate the effect of Al addition on the stability of magnesium hydride, the hydrogenation characteristics of a Mg-8at%Al alloy powder synthesized using the electrodeposition technique were evaluated. The characterization of the hydrogenation behavior within the 180 C-280 C temperature range and the subsequent microstructural analysis elucidated that the amount of Al present in the hydride decreased with increasing temperature. This observation suggests that Al has very low solubility in magnesium hydride but Al can be accommodated in MgH{sub 2} by processing under non-equilibrium conditions. Pressure-composition isotherms were developed at different temperatures for the Mg-Al powder as well as pure Mg powder. The results indicate that the enthalpy of formation was slightly lower for the Mg-8at%Al powder while the enthalpy of dissociation did not change. The absence of noticeable influence of Al addition on the stability of magnesium hydride is attributed to its lack of solubility. (author)

Microstructure and Aging of Powder-Metallurgy Al Alloys

Science.gov (United States)

Blackburn, L. B.

1987-01-01

Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

Phase evolution during early stages of mechanical alloying of Cu–13 wt.% Al powder mixtures in a high-energy ball mill

International Nuclear Information System (INIS)

Dudina, Dina V.; Lomovsky, Oleg I.; Valeev, Konstantin R.; Tikhov, Serguey F.; Boldyreva, Natalya N.; Salanov, Aleksey N.; Cherepanova, Svetlana V.; Zaikovskii, Vladimir I.; Andreev, Andrey S.; Lapina, Olga B.; Sadykov, Vladislav A.

2015-01-01

Highlights: • Phase formation during early stages of Cu–Al mechanical alloying was studied. • The products of mechanical alloying are of highly non-equilibrium character. • X-ray amorphous phases are present in the products of mechanical alloying. • An Al-rich X-ray amorphous phase is distributed between the crystallites. - Abstract: We report the phase and microstructure evolution of the Cu–13 wt.% Al mixture during treatment in a high-energy planetary ball mill with a particular focus on the early stages of mechanical alloying. Several characterization techniques, including X-ray diffraction phase analysis, nuclear magnetic resonance spectroscopy, differential dissolution, thermal analysis, and electron microscopy/elemental analysis, have been combined to study the evolution of the phase composition of the mechanically alloyed powders and describe the microstructure of the multi-phase products of mechanical alloying at different length scales. The following reaction sequence has been confirmed: Cu + Al → CuAl 2 (+Cu) → Cu 9 Al 4 + (Cu) → Cu(Al). The phase evolution was accompanied by the microstructure changes, the layered structure of the powder agglomerates disappearing with milling time. This scheme is further complicated by the processes of copper oxidation, reduction of copper oxides by metallic aluminum, and by variation of the stoichiometry of Cu(Al) solid solutions with milling time. Substantial amounts of X-ray amorphous phases were detected as well. Differential dissolution technique has revealed that a high content of aluminum in the Cu(Al) solid solution-based powders is due to the presence of Al-rich phases distributed between the Cu(Al) crystallites

Molybdeno-Aluminizing of Powder Metallurgy and Wrought Ti and Ti-6Al-4V alloys by Pack Cementation process

International Nuclear Information System (INIS)

Tsipas, Sophia A.; Gordo, Elena

2016-01-01

Wear and high temperature oxidation resistance of some titanium-based alloys needs to be enhanced, and this can be effectively accomplished by surface treatment. Molybdenizing is a surface treatment where molybdenum is introduced into the surface of titanium alloys causing the formation of wear-resistant surface layers containing molybdenum, while aluminizing of titanium-based alloys has been reported to improve their high temperature oxidation properties. Whereas pack cementation and other surface modification methods have been used for molybdenizing or aluminizing of wrought and/or cast pure titanium and titanium alloys, such surface treatments have not been reported on titanium alloys produced by powder metallurgy (PM). Also a critical understanding of the process parameters for simultaneous one step molybdeno-aluminizing of titanium alloys by pack cementation and the predominant mechanism for this process have not been reported. The current research work describes the surface modification of titanium and Ti-6Al-4V prepared by PM by molybdeno-aluminizing and analyzes thermodynamic aspects of the deposition process. Similar coatings are also deposited to wrought Ti-6Al-4V and compared. Characterization of the coatings was carried out using scanning electron microscopy and x-ray diffraction. For both titanium and Ti-6Al-4V, the use of a powder pack containing ammonium chloride as activator leads to the deposition of molybdenum and aluminium into the surface but also introduces nitrogen causing the formation of a thin titanium nitride layer. In addition, various titanium aluminides and mixed titanium aluminium nitrides are formed. The appropriate conditions for molybdeno-aluminizing as well as the phases expected to be formed were successfully determined by thermodynamic equilibrium calculations. - Highlights: •Simultaneous co-deposition of Mo-Al onto powder metallurgy and wrought Ti alloy •Thermodynamic calculations were used to optimize deposition conditions

Molybdeno-Aluminizing of Powder Metallurgy and Wrought Ti and Ti-6Al-4V alloys by Pack Cementation process

Energy Technology Data Exchange (ETDEWEB)

Tsipas, Sophia A., E-mail: stsipas@ing.uc3m.es; Gordo, Elena

2016-08-15

Wear and high temperature oxidation resistance of some titanium-based alloys needs to be enhanced, and this can be effectively accomplished by surface treatment. Molybdenizing is a surface treatment where molybdenum is introduced into the surface of titanium alloys causing the formation of wear-resistant surface layers containing molybdenum, while aluminizing of titanium-based alloys has been reported to improve their high temperature oxidation properties. Whereas pack cementation and other surface modification methods have been used for molybdenizing or aluminizing of wrought and/or cast pure titanium and titanium alloys, such surface treatments have not been reported on titanium alloys produced by powder metallurgy (PM). Also a critical understanding of the process parameters for simultaneous one step molybdeno-aluminizing of titanium alloys by pack cementation and the predominant mechanism for this process have not been reported. The current research work describes the surface modification of titanium and Ti-6Al-4V prepared by PM by molybdeno-aluminizing and analyzes thermodynamic aspects of the deposition process. Similar coatings are also deposited to wrought Ti-6Al-4V and compared. Characterization of the coatings was carried out using scanning electron microscopy and x-ray diffraction. For both titanium and Ti-6Al-4V, the use of a powder pack containing ammonium chloride as activator leads to the deposition of molybdenum and aluminium into the surface but also introduces nitrogen causing the formation of a thin titanium nitride layer. In addition, various titanium aluminides and mixed titanium aluminium nitrides are formed. The appropriate conditions for molybdeno-aluminizing as well as the phases expected to be formed were successfully determined by thermodynamic equilibrium calculations. - Highlights: •Simultaneous co-deposition of Mo-Al onto powder metallurgy and wrought Ti alloy •Thermodynamic calculations were used to optimize deposition conditions

Advanced Mechanical Properties of a Powder Metallurgy Ti-Al-N Alloy Doped with Ultrahigh Nitrogen Concentration

Science.gov (United States)

Shen, J.; Chen, B.; Umeda, J.; Kondoh, K.

2018-03-01

Titanium and its alloys are recognized for their attractive properties. However, high-performance Ti alloys are often alloyed with rare or noble-metal elements. In the present study, Ti alloys doped with only ubiquitous elements were produced via powder metallurgy. The experimental results showed that pure Ti with 1.5 wt.% AlN incorporated exhibited excellent tensile properties, superior to similarly extruded Ti-6Al-4V. Further analysis revealed that its remarkably advanced strength could primarily be attributed to nitrogen solid-solution strengthening, accounting for nearly 80% of the strength increase of the material. In addition, despite the ultrahigh nitrogen concentration up to 0.809 wt.%, the Ti-1.5AlN sample showed elongation to failure of 10%. This result exceeds the well-known limitation for nitrogen (over 0.45 wt.%) that causes embrittlement of Ti alloys.

Feasibility study of the production of biomedical Ti-6Al-4V alloy by powder metallurgy.

Science.gov (United States)

Bolzoni, L; Ruiz-Navas, E M; Gordo, E

2015-04-01

Titanium and its alloys are characterized by an exceptional combination of properties like high strength, good corrosion resistance and biocompatibility which makes them suitable materials for biomedical prosthesis and devices. The wrought Ti-6Al-4V alloy is generally favored in comparison to other metallic biomaterials due to its relatively low elastic modulus and it has been long used to obtain products for biomedical applications. In this work an alternative route to fabricate biomedical implants made out of the Ti-6Al-4V alloy is investigated. Specifically, the feasibility of the conventional powder metallurgy route of cold uniaxial pressing and sintering is addressed by considering two types of powders (i.e. blended elemental and prealloyed). The characterization of physical properties, chemical analysis, mechanical behavior and microstructural analysis is carried out in-depth and the properties are correlated among them. On the base of the results found, the produced alloys are promising materials for biomedical applications as well as cheaper surgical devices and tools. Copyright © 2015 Elsevier B.V. All rights reserved.

The investigation of the microstructure and mechanical properties of ordered alominide-iron (boron) nanostructures produced by mechanical alloying and sintering

Science.gov (United States)

Izadi, S.; Akbari, Gh.; Janghorban, K.; Ghaffari, M.

In this study, mechanical alloying (MA) of Fe-50Al, Fe-49.5Al-1B, and Fe-47.5Al-5B (at.%) alloy powders and mechanical properties of sintered products of the as-milled powders were investigated. X-ray diffraction (XRD) results showed the addition of B caused more crystallite refinement compared to the B-free powders. To consider the sintering and ordering behaviors of the parts produced from cold compaction of the powders milled for 80 h, sintering was conducted at various temperatures. It was found that the sintering temperature has no meaningful effect on the long-range order parameter. The transformation of the disordered solid solution developed by MA to ordered Fe-Al- (B) intermetallics was a consequence of sintering. Also, the nano-scale structure of the samples was retained even after sintering. The microhardness of pore-free zones of the nanostructured specimens decreased by increasing the sintering temperature. Moreover, the sintering temperature has no effect on the compressive yield stress. However, the fracture strain increased by increasing the sintering temperature. The samples containing 1 at.% B showed more strain to fracture compared with the B-free and 5 at.% B samples.

Identification of Optimum Magnetic Behavior of NanoCrystalline CmFeAl Type Heusler Alloy Powders Using Response Surface Methodology

Science.gov (United States)

Srivastava, Y.; Srivastava, S.; Boriwal, L.

2016-09-01

Mechanical alloying is a novelistic solid state process that has received considerable attention due to many advantages over other conventional processes. In the present work, Co2FeAl healer alloy powder, prepared successfully from premix basic powders of Cobalt (Co), Iron (Fe) and Aluminum (Al) in stoichiometric of 60Co-26Fe-14Al (weight %) by novelistic mechano-chemical route. Magnetic properties of mechanically alloyed powders were characterized by vibrating sample magnetometer (VSM). 2 factor 5 level design matrix was applied to experiment process. Experimental results were used for response surface methodology. Interaction between the input process parameters and the response has been established with the help of regression analysis. Further analysis of variance technique was applied to check the adequacy of developed model and significance of process parameters. Test case study was performed with those parameters, which was not selected for main experimentation but range was same. Response surface methodology, the process parameters must be optimized to obtain improved magnetic properties. Further optimum process parameters were identified using numerical and graphical optimization techniques.

Nanocrystalline (Fe{sub 60}Al{sub 40}){sub 80}Cu{sub 20} alloy prepared by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Krifa, M.; Mhadhbi, M. [Laboratoire de Chimie Inorganique, 99/UR/12-22, FSS – Université de Sfax, B.P. 1171, Sfax 3018 (Tunisia); Escoda, L.; Güell, J.M. [Dept. de Fisica, Universitat de Girona, Campus Montilivi, 17071 Girona (Spain); Suñol, J.J., E-mail: joanjosep.sunyol@udg.edu [Dept. de Fisica, Universitat de Girona, Campus Montilivi, 17071 Girona (Spain); Llorca-Isern, N.; Artieda-Guzmán, C. [Dept. CMEM, Universitat de Barcelona, Martí Franques 1, 08028 Barcelona (Spain); Khitouni, M. [Laboratoire de Chimie Inorganique, 99/UR/12-22, FSS – Université de Sfax, B.P. 1171, Sfax 3018 (Tunisia)

2013-03-25

Highlights: ► Nanocrystalline Fe(Al, Cu) powdered alloy (10 nm) has been synthesized by MA. ► Decreasing the crystallite size increases coercivity and squareness ratio. ► As low crystallites size stronger hard ferromagnetic material results. -- Abstract: A nanostructured disordered Fe(Al, Cu) solid solution was obtained from prealloyed FeAl and elemental Cu powders using a high-energy ball mill. The transformations occurring in the material during milling were studied with the use of X-ray diffraction. The transformation of the phase depends upon the milling time. With the increase of milling time all Cu atoms became dissolved in the bcc Fe and the final product of the MA process was the nanocrystalline Fe(Al, Cu) solid solution with a mean crystallite size of 10 nm. Scanning electron microscopy (SEM) was employed to examine the morphology of the samples as a function of milling times. Magnetic properties were also investigated and were related to the microstructural changes. The system showed hard magnetic behavior.

Development of ODS-Fe{sub 3}Al alloys

Energy Technology Data Exchange (ETDEWEB)

Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

1997-12-01

The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

Evaluation of Sintering Behavior of Premix Al-Zn-Mg-Cu Alloy Powder

Directory of Open Access Journals (Sweden)

Haris Rudianto

2015-01-01

Full Text Available Sintering of light aluminium alloys powder has been investigated as a way to substitute steels in automotive and aerospace industries. Premix Al-5.5Zn-2.5Mg-0.5Cu composite powder called Alumix 431D was analyzed in this research. Sintering was carried out under ultra high purity nitrogen gas and before reaching sintering temperature, green samples were delubricated at 400°C for 30 min. The powder possesses high sinterability by reaching 96% relative density at 580°C sintering temperature. Formation of liquid phase seems to support achieving high sintering density. Optimum mechanical properties also were obtained under those conditions. T6 heat treatment was done to improve the mechanical properties by formation of precipitation strengthening, and MgZn2 appears to be dominant strengthening precipitate. X-ray diffraction, optical microscopy, and SEM-EDS were used to characterize powder, and sintered and heat treated samples.

Evaluation of the mechanical properties of powder metallurgy Ti-6Al-7Nb alloy.

Science.gov (United States)

Bolzoni, L; Ruiz-Navas, E M; Gordo, E

2017-03-01

Titanium and its alloys are common biomedical materials owing to their combination of mechanical properties, corrosion resistance and biocompatibility. Powder metallurgy (PM) techniques can be used to fabricate biomaterials with tailored properties because changing the processing parameters, such as the sintering temperature, products with different level of porosity and mechanical performances can be obtained. This study addresses the production of the biomedical Ti-6Al-7Nb alloy by means of the master alloy addition variant of the PM blending elemental approach. The sintering parameters investigated guarantee that the complete diffusion of the alloying elements and the homogenization of the microstructure is achieved. The sintering of the Ti-6Al-7Nb alloy induces a total shrinkage between 7.4% and 10.7% and the level of porosity decreases from 6.2% to 4.7% with the increment of the sintering temperature. Vickers hardness (280-300 HV30) and tensile properties (different combination of strength and elongation around 900MPa and 3%) are achieved. Copyright © 2016 Elsevier Ltd. All rights reserved.

The Synthesis of Nanostructured WC-Based Hardmetals Using Mechanical Alloying and Their Direct Consolidation

Directory of Open Access Journals (Sweden)

N. Al-Aqeeli

2014-01-01

Full Text Available Tungsten carbide- (WC- based hardmetals or cemented carbides represent an important class of materials used in a wide range of industrial applications which primarily include cutting/drilling tools and wear resistant components. The introduction and processing of nanostructured WC-based cemented carbides and their subsequent consolidation to produce dense components have been the subject of several investigations. One of the attractive means of producing this class of materials is by mechanical alloying technique. However, one of the challenging issues in obtaining the right end-product is the possible loss of the nanocrystallite sizes due to the undesirable grain growth during powder sintering step. Many research groups have engaged in multiple projects aiming at exploring the right path of consolidating the nanostructured WC-based powders without substantially loosing the attained nanostructure. The present paper highlights some key issues related to powder synthesis and sintering of WC-based nanostructured materials using mechanical alloying. The path of directly consolidating the powders using nonconventional consolidation techniques will be addressed and some light will be shed on the advantageous use of such techniques. Cobalt-bonded hardmetals will be principally covered in this work along with an additional exposure of the use of other binders in the WC-based hardmetals.

Properties of boride-added powder metallurgy magnesium alloys

Science.gov (United States)

Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi

2009-06-01

Magnesium alloys with metallic borides, magnesium diboride (MgB2) or aluminum diboride (AlB2), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB2 exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB2, did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg17Al12, formed in the alloy with AlB2, which was consistent with its higher hardness.

Properties of boride-added powder metallurgy magnesium alloys

International Nuclear Information System (INIS)

Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi

2009-01-01

Magnesium alloys with metallic borides, magnesium diboride (MgB 2 ) or aluminum diboride (AlB 2 ), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB 2 exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB 2 , did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg 17 Al 12 , formed in the alloy with AlB 2 , which was consistent with its higher hardness.

Synthesis of Nb-18%Al alloy by mechanical alloying method

International Nuclear Information System (INIS)

Dymek, S.; Wrobel, M.; Dollar, M.

1999-01-01

The main goal of this study was attempt to employ by mechanical alloying to produce Nb-Al alloy. The Nb-rich alloy composition was selected in order to receive the ductile niobium solid solution (Nb ss ) phase in the final, equilibrium state. This ductile phase was believed to prevent crack propagation in the consolidated alloy and thus to improve its ductility and toughness. Elemental powders of niobium (99.8% pure and -325 mesh) and aluminium (99.9% pure and -325 mesh) were used as starting materials. These powders were mixed to give the nominal compositions od 82% Nb and 18% Al (atomic percent). Mechanical alloying was carried out in a Szegvari laboratory attritor mill in an argon atmosphere with the controlled oxygen level reduced to less than 10 ppm. The total milling time was 86 hours. During the course of milling powder samples were taken out after 5, 10 and 20 hours, which allowed characterization of the powder morphology and progress of the mechanical alloying process. The changes in particle morphology during milling were examined using a scanning electron microscope and the phase analysis was performed in a X-ray diffractometer with CoK α radiation. Initially, particles' size increased and their appearance changed from the regular to one of the flaky shape. X-ray diffraction patterns of examined powders as a function of milling time are presented. Peaks from Al, through much weaker than in the starting material, were still present after 5 hours of milling but disappeared completely after 10 hours of milling. With increasing milling time, the peaks became broader and their intensities decreased. Formation of amorphous phase was observed after 86 hours of milling. This was deducted from a diffuse halo observed at the 2Θ angle of about 27 o . Intermetallic phases Nb 3 Al and Nb 2 Al were found in the consolidated material only. (author)

Microstructure and magnetic properties of nanostructured (Fe{sub 0.8}Al{sub 0.2}){sub 100–x}Si{sub x} alloy produced by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Boukherroub, N. [UR-MPE, M' hamed Bougara University, Boumerdes 35000 (Algeria); Guittoum, A., E-mail: aguittoum@gmail.com [Nuclear Research Centre of Algiers, 02 Bd Frantz Fanon, BP 399 Alger-Gare, Algiers (Algeria); Laggoun, A. [UR-MPE, M' hamed Bougara University, Boumerdes 35000 (Algeria); Hemmous, M. [Nuclear Research Centre of Algiers, 02 Bd Frantz Fanon, BP 399 Alger-Gare, Algiers (Algeria); Martínez-Blanco, D. [SCTs, University of Oviedo, EPM, 33600 Mieres (Spain); Blanco, J.A. [Department of Physics, University of Oviedo, Calvo Sotelo St., 33007 Oviedo (Spain); Souami, N. [Nuclear Research Centre of Algiers, 02 Bd Frantz Fanon, BP 399 Alger-Gare, Algiers (Algeria); Gorria, P. [Department of Physics and IUTA, EPI, University of Oviedo, 33203 Gijón (Spain); Bourzami, A. [Laboratoire d' Etudes des Surfaces et Interfaces des Matériaux Solides (LESIMS), Université Sétif1, 19000 Sétif (Algeria); Lenoble, O. [Institut Jean Lamour, CNRS-Université de Lorraine, Boulevard des aiguillettes, BP 70239, F-54506 Vandoeuvre lès Nancy (France)

2015-07-01

We report on how the microstructure and the silicon content of nanocrystalline ternary (Fe{sub 0.8}Al{sub 0.2}){sub 100–x}Si{sub x} powders (x=0, 5, 10, 15 and 20 at%) elaborated by high energy ball milling affect the magnetic properties of these alloys. The formation of a single-phase alloy with body centred cubic (bcc) crystal structure is completed after 72 h of milling time for all the compositions. This bcc phase is in fact a disordered Fe(Al,Si) solid solution with a lattice parameter that reduces its value almost linearly as the Si content is increased, from about 2.9 Å in the binary Fe{sub 80}Al{sub 20} alloy to 2.85 Å in the powder with x=20. The average nanocrystalline grain size also decreases linearly down to 10 nm for x=20, being roughly half of the value for the binary alloy, while the microstrain is somewhat enlarged. Mössbauer spectra show a sextet thus suggesting that the disordered Fe(Al,Si) solid solution is ferromagnetic at room temperature. However, the average hyperfine field diminishes from 27 T (x=0) to 16 T (x=20), and a paramagnetic doublet is observed for the powders with higher Si content. These results together with the evolution of both the saturation magnetization and the coercive field are discussed in terms of intrinsic and extrinsic properties. - Highlights: • Single-phase nanocrystalline (Fe{sub 0.8}Al{sub 0.2}){sub 100–x}Si{sub x} (x=0, 5, 10, 15 and 20 at%) powders were successfully fabricated by mechanical alloying for a milling time of 72 h. • The insertion of Si atoms leads to a unit-cell contraction and a decrease in the average crystallite size. • The hyperfine and magnetic properties of (Fe{sub 0.8}Al{sub 0.2}){sub 100–x}Si{sub x} were influenced by the Si content.

Properties of boride-added powder metallurgy magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Tanaka, Atsushi; Yoshimura, Syota; Fujima, Takuya; Takagi, Ken-ichi [Department of Mechanical Engineering, Tokyo City University 1-28-1 Tamazutsumi, Setagaya, Tokyo 158-8557 (Japan)], E-mail: ktakagi@tcu.ac.jp

2009-06-01

Magnesium alloys with metallic borides, magnesium diboride (MgB{sub 2}) or aluminum diboride (AlB{sub 2}), were investigated regarding their mechanical properties, transverse rupture strength (TRS) and micro Vickers hardness (HV). The alloys were made from pure Mg, Al and B powders by mechanical alloying and hot pressing to have boride content of between 2.0 and 20 vol%. The alloy with AlB{sub 2} exhibited an obvious improvement of HV around a boride content of 6 vol% though the other alloy, with MgB{sub 2}, did not. TRS showed moderate maxima around the same boride content region for the both alloys. X-ray diffraction measurements indicated an intermetallic compound, Mg{sub 17}Al{sub 12}, formed in the alloy with AlB{sub 2}, which was consistent with its higher hardness.

Strength-Ductility Property Maps of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Review of Processing-Structure-Property Relationships

Science.gov (United States)

Kumar, P.; Chandran, K. S. Ravi

2017-05-01

A comprehensive assessment of tensile properties of powder metallurgical (PM) processed Ti-6Al-4V alloy, through the mapping of strength-ductility property domains, is performed in this review. Tensile property data of PM Ti-6Al-4V alloys made from blended element (BE) and pre-alloyed powders including that additive manufactured (AM) from powders, as well as that made using titanium hydride powders, have been mapped in the form of strength-ductility domains. Based on this, porosity and microstructure have been identified as the dominant variables controlling both the strength and the tensile ductility of the final consolidated materials. The major finding is that tensile ductility of the PM titanium is most sensitive to the presence of pores. The significance of extreme-sized pores or defects in inducing large variations in ductility is emphasized. The tensile strength, however, has been found to depend only weakly on the porosity. The effect of microstructure on properties is masked by the variations in porosity and to some extent by the oxygen level. It is shown that any meaningful comparison of the microstructure can only be made under a constant porosity or density level. The beneficial effect of a refined microstructure is also brought out by logically organizing the data in terms of microstructure groups. The advantages of new processes, using titanium hydride powder to produce PM titanium alloys, in simultaneously increasing strength and ductility, are also highlighted. The tensile properties of AM Ti-6Al-4V alloys are also brought to light, in comparison with the other PM and wrought alloys, through the strength-ductility maps.

Combustion synthesis of AlB2-Al2O3 composite powders with AlB2 nanowire structures

Science.gov (United States)

Yang, Pan; Xiao, Guoqing; Ding, Donghai; Ren, Yun; Yang, Shoulei; Lv, Lihua; Hou, Xing

2018-05-01

Using of Al and B2O3 powders as starting materials, and Mg-Al alloy as additives, AlB2-Al2O3 composite powders with AlB2 nanowire structures were successfully fabricated via combustion synthesis method in Ar atmosphere at a pressure of 1.5 MPa. The effect of different amount of Mg-Al alloy on the phase compositions and morphology of the combustion products was investigated. The results revealed that AlB2 and Al2O3 increased, whereas Al decreased with the content of Mg-Al alloy increasing. The impurities MgAl2O4 and AlB12 would exist in the sample with adding of 18 wt% Mg-Al alloy. Interestingly, FESEM/TEM/EDS results showed that AlB2 nanowires were observed in the products when the content of Mg-Al alloy is 6 wt% and 12 wt%. The more AlB2 nanowires can be found as the content of Mg-Al alloy increased. And the yield of AlB2 nanowires with the diameter of about 200 nanometers (nm) and the length up to several tens of micrometers (μm) in the combustion product is highest when the content of Mg-Al alloy is 12 wt%. The vapor, such as Mg-Al (g), B2O2 (g), AlO (g) and Al2O (g), produced during the process of combustion synthesis, reacted with each other to yield AlB2 nanowires by vapor-solid (VS) mechanism and the corresponding model was also proposed.

Synthesis of a TiBw/Ti6Al4V composite by powder compact extrusion using a blended powder mixture

Energy Technology Data Exchange (ETDEWEB)

Lu, Huiyang, E-mail: hl209@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Zhang, Deliang, E-mail: zhangdeliang@sjtu.edu.cn [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai (China); Gabbitas, Brian, E-mail: briang@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Yang, Fei, E-mail: fyang@waikato.ac.nz [Waikato Center for Advanced Materials, School of Engineering, University of Waikato, Hamilton (New Zealand); Matthews, Steven, E-mail: S.Matthews@massey.ac.nz [School of Engineering and Advanced Technology, Massey University, Auckland (New Zealand)

2014-09-01

Highlights: • TiB/Ti6Al4V composites were prepared from extruded BE powders. • Different starting powders affected the morphologies of TiB whiskers formed in-situ. • A TiB/Ti6Al4V composite with TiB whiskers had good strength and ductility. • The strength and ductility achieved were superior to those obtained by other methods. - Abstract: A Ti–6 wt%Al–4 wt%V alloy (Ti6Al4V) matrix composite, reinforced by in situ synthesized TiB whiskers (TiBw) has been successfully fabricated by powder compact extrusion using a blended powder mixture. The microstructural characterization of the various extruded samples showed that the different starting powders, pre-alloyed powder plus boron powder or titanium plus Al–40V master alloy powder plus boron powder, had a significant effect on the morphology of the in situ synthesized TiB whiskers. It is also evident that the TiB whiskers affect the microstructural evolution of the Ti6Al4V matrix. The tensile test results indicated that the composite with a dispersion of fine TiB whiskers with high aspect ratios exhibited a high ultimate tensile stress (UTS) and yield stress (YS) of 1436 MPa and 1361 MPa, respectively, a reasonably good tensile ductility reflected by an elongation to fracture of 5.6% was also achieved. This is a significant improvement compared with as-extruded monolithic Ti6Al4V alloy produced in this study.

Synthesis of a TiBw/Ti6Al4V composite by powder compact extrusion using a blended powder mixture

International Nuclear Information System (INIS)

Lu, Huiyang; Zhang, Deliang; Gabbitas, Brian; Yang, Fei; Matthews, Steven

2014-01-01

Highlights: • TiB/Ti6Al4V composites were prepared from extruded BE powders. • Different starting powders affected the morphologies of TiB whiskers formed in-situ. • A TiB/Ti6Al4V composite with TiB whiskers had good strength and ductility. • The strength and ductility achieved were superior to those obtained by other methods. - Abstract: A Ti–6 wt%Al–4 wt%V alloy (Ti6Al4V) matrix composite, reinforced by in situ synthesized TiB whiskers (TiBw) has been successfully fabricated by powder compact extrusion using a blended powder mixture. The microstructural characterization of the various extruded samples showed that the different starting powders, pre-alloyed powder plus boron powder or titanium plus Al–40V master alloy powder plus boron powder, had a significant effect on the morphology of the in situ synthesized TiB whiskers. It is also evident that the TiB whiskers affect the microstructural evolution of the Ti6Al4V matrix. The tensile test results indicated that the composite with a dispersion of fine TiB whiskers with high aspect ratios exhibited a high ultimate tensile stress (UTS) and yield stress (YS) of 1436 MPa and 1361 MPa, respectively, a reasonably good tensile ductility reflected by an elongation to fracture of 5.6% was also achieved. This is a significant improvement compared with as-extruded monolithic Ti6Al4V alloy produced in this study

Preparation of Al-Mg Alloy Electrodes by Using Powder Metallurgy and Their Application for Hydrogen Production

Directory of Open Access Journals (Sweden)

Wen-Nong Hsu

2014-01-01

Full Text Available The choice of an electrode is the most critical parameter for water electrolysis. In this study, powder metallurgy is used to prepare aluminum-magnesium (Al-Mg alloy electrodes. In addition to pure Mg and Al electrodes, five Al-Mg alloy electrodes composed of Al-Mg (10 wt%, Al-Mg (25 wt%, Al-Mg (50 wt%, and Al-Mg (75 wt% were prepared. In water electrolysis experiments, the pure Al electrode exhibited optimal electrolytic efficiency. However, the Al-Mg (25 wt% alloy was the most efficient when the anticorrosion effect and materials costs were considered. In this study, an ultrasonic field was applied to the electrolysis cell to improve its efficiency. The results revealed that the current increased by approximately 23.1% when placed in a 30 wt% KOH solution under the ultrasonic field. Electrochemical polarization impedance spectroscopy (EIS was employed to evaluate the effect of the ultrasonic field on the reduction of polarization resistance. The results showed that the concentration impedance in the 30 wt% KOH electrolyte decreased markedly by 44%–51% Ω.

High strength nanostructured Al-based alloys through optimized processing of rapidly quenched amorphous precursors.

Science.gov (United States)

Kim, Song-Yi; Lee, Gwang-Yeob; Park, Gyu-Hyeon; Kim, Hyeon-Ah; Lee, A-Young; Scudino, Sergio; Prashanth, Konda Gokuldoss; Kim, Do-Hyang; Eckert, Jürgen; Lee, Min-Ha

2018-01-18

We report the methods increasing both strength and ductility of aluminum alloys transformed from amorphous precursor. The mechanical properties of bulk samples produced by spark-plasma sintering (SPS) of amorphous Al-Ni-Co-Dy powders at temperatures above 673 K are significantly enhanced by in-situ crystallization of nano-scale intermetallic compounds during the SPS process. The spark plasma sintered Al 84 Ni 7 Co 3 Dy 6 bulk specimens exhibit 1433 MPa compressive yield strength and 1773 MPa maximum strength together with 5.6% plastic strain, respectively. The addition of Dy enhances the thermal stability of primary fcc Al in the amorphous Al-TM -RE alloy. The precipitation of intermetallic phases by crystallization of the remaining amorphous matrix plays important role to restrict the growth of the fcc Al phase and contributes to the improvement of the mechanical properties. Such fully crystalline nano- or ultrafine-scale Al-Ni-Co-Dy systems are considered promising for industrial application because their superior mechanical properties in terms of a combination of very high room temperature strength combined with good ductility.

Fabrication and Magnetic Properties of Co₂MnAl Heusler Alloys by Mechanical Alloying.

Science.gov (United States)

Lee, Chung-Hyo

2018-02-01

We have applied mechanical alloying (MA) to produce nanocrystalline Co2MnAl Heusler alloys using a mixture of elemental Co50Mn25Al25 powders. An optimal milling and heat treatment conditions to obtain a Co2MnAl Heusler phase with fine microstructure were investigated by X-ray diffraction, differential scanning calorimeter and vibrating sample magnetometer measurements. α-(Co, Mn, Al) FCC phases coupled with amorphous phase are obtained after 3 hours of MA without any evidence for the formation of Co2MnAl alloys. On the other hand, a Co2MnAl Heusler alloys can be obtained by the heat treatment of all MA samples up to 650 °C. X-ray diffraction result shows that the average grain size of Co2MnAl Heusler alloys prepared by MA for 5 h and heat treatment is in the range of 95 nm. The saturation magnetization of MA powders decreases with MA time due to the magnetic dilution by alloying with nonmagnetic Mn and Al elements. The magnetic hardening due to the reduction of the grain size with ball milling is also observed. However, the saturation magnetization of MA powders after heat treatment increases with MA time and reaches to a maximum value of 105 emu/g after 5 h of MA. It can be also seen that the coercivity of 5 h MA sample annealed at 650 °C is fairly low value of 25 Oe.

Evidence of magnetic dipolar interaction in micrometric powders of the Fe{sub 50}Mn{sub 10}Al{sub 40} system: Melted alloys

Energy Technology Data Exchange (ETDEWEB)

Perez Alcazar, G.A., E-mail: gpgeperez@gmail.com [Departamento de Fisica, Universidad del Valle, A. A. 25360, Cali (Colombia); Unidad Asociada ICMM-IMA, Apdo. 155, 28230 Las Rozas, Madrid (Spain); Zamora, L.E. [Departamento de Fisica, Universidad del Valle, A. A. 25360, Cali (Colombia); Unidad Asociada ICMM-IMA, Apdo. 155, 28230 Las Rozas, Madrid (Spain); Tabares, J.A.; Piamba, J.F. [Departamento de Fisica, Universidad del Valle, A. A. 25360, Cali (Colombia); Gonzalez, J.M. [Unidad Asociada ICMM-IMA, Apdo. 155, 28230 Las Rozas, Madrid (Spain); Greneche, J.M. [LUNAM, Universite du Maine, Institut des Molecules et Materiaux du Mans, UMR CNRS 6283, 72085 Le Mans Cedex 9 (France); Martinez, A. [Instituto de Magnetismo Aplicado, P.O. Box 155, 28230 Las Rozas (Spain); Romero, J.J. [Instituto de Ceramica y Vidrio, CSIC, C/Kelsen 5, 28049, Madrid (Spain); Marco, J.F. [Instituto de Quimica Fisica Rocasolano, CSIC, C/Serrano 119, 28006 Madrid (Spain)

2013-02-15

Powders of melted disordered Fe{sub 50}Mn{sub 10}Al{sub 40} alloy were separated at different mean particle sizes as well as magnetically and structurally characterized. All the samples are BCC and show the same nanostructure. Particles larger than 250 {mu}m showed a lamellar shape compared to smaller particles, which exhibited a more regular form. All the samples are ferromagnetic at room temperature and showed reentrant spin-glass (RSG) and superparamagnetic (SP)-like behaviors between 30 and 60 K and 265 and > 280 K, respectively, as a function of frequency and particle size. The freezing temperature increases with increasing particle size while the blocking one decreases with particle size. The origin of these magnetic phenomena relies in the internal disordered character of samples and the competitive interaction of Fe and Mn atoms. The increase of their critical freezing temperature with increasing mean particle size is due to the increase of the magnetic dipolar interaction between the magnetic moment of each particle with the field produced by the other magnetic moments of their surrounding particles. - Highlights: Black-Right-Pointing-Pointer The effect of particle size in microsized powders of Fe{sub 50}Mn{sub 10}Al{sub 40} melted disordered alloy is studied. Black-Right-Pointing-Pointer Dipolar magnetic interaction between particles exists and this changes with the particle size. Black-Right-Pointing-Pointer For all the particle sizes the reentrant spin- glass and the superparamagnetic-like phases exist. Black-Right-Pointing-Pointer RSG and SP critical temperatures increase with increasing the dipolar magnetic interaction (the mean particle size).

Coherent 3D nanostructure of γ-Al{sub 2}O{sub 3}: Simulation of whole X-ray powder diffraction pattern

Energy Technology Data Exchange (ETDEWEB)

Pakharukova, V.P., E-mail: verapakh@catalysis.ru [Boreskov Institute of Catalysis SB RAS, Pr. Lavrentieva 5, 630090 Novosibirsk (Russian Federation); Novosibirsk State University, Pirogova Street 2, 630090 Novosibirsk (Russian Federation); Research and Educational Center for Energy Efficient Catalysis, Novosibirsk State University, Novosibirsk 630090 (Russian Federation); Yatsenko, D.A. [Boreskov Institute of Catalysis SB RAS, Pr. Lavrentieva 5, 630090 Novosibirsk (Russian Federation); Novosibirsk State University, Pirogova Street 2, 630090 Novosibirsk (Russian Federation); Gerasimov, E. Yu.; Shalygin, A.S.; Martyanov, O.N.; Tsybulya, S.V. [Boreskov Institute of Catalysis SB RAS, Pr. Lavrentieva 5, 630090 Novosibirsk (Russian Federation); Novosibirsk State University, Pirogova Street 2, 630090 Novosibirsk (Russian Federation); Research and Educational Center for Energy Efficient Catalysis, Novosibirsk State University, Novosibirsk 630090 (Russian Federation)

2017-02-15

The structure and nanostructure features of nanocrystalline γ-Al{sub 2}O{sub 3} obtained by dehydration of boehmite with anisotropic platelet-shaped particles were investigated. The original models of 3D coherent nanostructure of γ-Al{sub 2}O{sub 3} were constructed. The models of nanostructured γ-Al{sub 2}O{sub 3} particles were first confirmed by a direct simulation of powder X–Ray diffraction (XRD) patterns using the Debye Scattering Equation (DSE) with assistance of high-resolution transmission electron microscopy (HRTEM) study. The average crystal structure of γ-Al{sub 2}O{sub 3} was shown to be tetragonally distorted. The experimental results revealed that thin γ-Al{sub 2}O{sub 3} platelets were heterogeneous on a nanometer scale and nanometer-sized building blocks were separated by partially coherent interfaces. The XRD simulation results showed that a specific packing of the primary crystalline blocks in the nanostructured γ-Al{sub 2}O{sub 3} particles with formation of planar defects on (001), (100), and (101) planes nicely accounted for pronounced diffuse scattering, anisotropic peak broadening and peak shifts in the experimental XRD pattern. The identified planar defects in cation sublattice seem to be described as filling cation non-spinel sites in existing crystallographic models of γ-Al{sub 2}O{sub 3} structure. The overall findings provided an insight into the complex nanostructure, which is intrinsic to the metastable γ-Al{sub 2}O{sub 3} oxide. - Highlights: • Thin plate-like crystallites of γ-Al{sub 2}O{sub 3} were obtained. • Models of 3D coherent nanostructure of γ-Al{sub 2}O{sub 3} were constructed. • Models were verified by simulating XRD patterns using the Debye Scattering Equation. • Specific broadening of XRD peaks was explained in terms of planar defects. • Primary crystalline blocks in γ-Al{sub 2}O{sub 3} are separated by partially coherent interfaces.

Microstructure of rapidly solidified Nb-based pre-alloyed powders for additive manufacturing

Energy Technology Data Exchange (ETDEWEB)

Guo, Yueling; Jia, Lina, E-mail: jialina@buaa.edu.cn; Kong, Bin; Zhang, Shengnan; Zhang, Fengxiang; Zhang, Hu

2017-07-01

Highlights: • Sphere shaped Nb-37Ti-13Cr-2Al-1Si pre-alloyed powders were prepared by PREP. • An oxide layer with a thickness of 9.39 nm was generated on the powder surface. • The main phases of the pre-alloyed powders were Nbss and Cr{sub 2}Nb. • SDAS increased and microhardness decreased with the increase of powder size. • Microstructure of powders evolved into large grains from dendrite structures after HT. - Abstract: For powder-based additive manufacturing, sphere-shaped Nb-37Ti-13Cr-2Al-1Si pre-alloyed powders were prepared by plasma rotating electrode processing (PREP). The microstructure, surface oxidation and microhardness of the pre-alloyed powders were systematically investigated. Results showed that the main phases were Nb solid solution (Nbss) and Cr{sub 2}Nb. The Cr{sub 2}Nb phases were further determined using transmission electron microscopy (TEM). Fine dendrite structures were observed in the as-fabricated pre-alloyed powders, which transformed to large grains after heat treatment (HT) at 1450 °C for 3 h. With the increase of powder size, the secondary dendrite arm spacing (SDAS) increased and the microhardness (HV) decreased. A clean powder surface free of oxide particles was obtained by PREP and an oxide layer with 9.39 nm in thickness was generated on the powder surface. Compared with Cr- and Nb-oxides, more Ti-oxides were formed on outmost powder surface with a higher content of Ti (up to 47.86 at.%). The differences upon the microstructure and microhardness of the pre-alloyed powders with different sizes were discussed.

Effect of milling duration on the evolution of shape memory properties in a powder processed Cu-Al-Ni-Ti alloy

Energy Technology Data Exchange (ETDEWEB)

Sharma, Mohit; Gupta, Gaurav K.; Shafeeq, Muhamed M.; Modi, Om P.; Prasad, Braj K. [CSIR - Advanced Materials and Processes Research Institute, Bhopal (India)

2013-09-15

The present work describes the effect of milling duration on the properties of a powder metallurgy processed Cu-Al-Ni-Ti shape memory alloy employing mechanical alloying. Powder mixtures milled for different durations were sintered in order to investigate the formation of solid solution and evolution of martensitic structure. The idea was to optimize the duration of milling (mechanical alloying) to obtain chemical homogeneity as well as shape memory properties in the processed material without undergoing extensive post homogenization treatment. The martensitic structure was noted to evolve in the powder mix milled for at least 16 hrs, whereas complete transformation to martensite occurred after milling for 40 hrs. Interestingly, the dissolution of alloying elements (to form the {beta} phase prior to the formation of martensite) was noted to complete partially only during mechanical alloying for 40 hrs and remaining during subsequent sintering for 1 hr. The hot pressed compacts of the powders milled for 40 hrs were chemically homogeneous and consisted of fully martensite phase, which is essential for the realization of shape memory properties. They also revealed almost 100% shape recovery at the applied pre-strain levels of 1 and 2%. (orig.)

Obtainment of the alloy Cu13Al4Ni using processed by powder metallurgy

International Nuclear Information System (INIS)

Grossi, L.J.; Damasceno, N.; Muterlle, P.V.

2016-01-01

The powder metallurgy is a technique environmentally advantageous that allows the production of many pieces, with a good superficial finishing and dimensional tolerance. For the production of pieces using technique, basics steps are carried out, as the characterization of powders, the mixing and homogenization, compacting and sintering. In this context, this work has as objective the obtainment of the Cu13Al4Ni alloy via powder metallurgy. For this, was made a high energy milling for 2, 4 and 8 hours. Then, the milled powder was compacted and posteriorly, sintered in an oven with controlled atmosphere. It was observed that the milling time affects directly in sintering of the pieces. The best results obtained were for the samples that were milled for 4 hours. This samples have showed 21, 52% of porosity and 6,382 g/cm³ of the density of sintered. (author)

Positron annihilation characterization of nanostructured ferritic alloys

International Nuclear Information System (INIS)

Alinger, M.J.; Glade, S.C.; Wirth, B.D.; Odette, G.R.; Toyama, T.; Nagai, Y.; Hasegawa, M.

2009-01-01

Nanostructured ferritic alloys (NFAs) were produced by mechanically alloying Fe-14Cr-3W-0.4Ti and 0.25Y 2 O 3 (wt%) powders followed by hot isostatic pressing consolidation at 850, 1000 and 1150 deg. C. Positron annihilation lifetime and orbital momentum spectroscopy measurements are in qualitative agreement with small angle neutron scattering, transmission electron microscopy and atom probe tomography observations, indicating that up to 50% of the annihilations occur at high densities of Y-Ti-O enriched nm-scale features (NFs). Some annihilations may also occur in small cavities. In Y-free control alloys, that do not contain NFs, positrons primarily annihilate in the Fe-Cr matrix and at features such as dislocations, while a small fraction annihilate in large cavities or Ar bubbles.

From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering.

Science.gov (United States)

Manfredi, Diego; Calignano, Flaviana; Krishnan, Manickavasagam; Canali, Riccardo; Ambrosio, Elisa Paola; Atzeni, Eleonora

2013-03-06

In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS) is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the very fine microstructure, closely related to the mechanisms involved in this additive process is observed.

From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering

Directory of Open Access Journals (Sweden)

Eleonora Atzeni

2013-03-01

Full Text Available In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the very fine microstructure, closely related to the mechanisms involved in this additive process is observed.

Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

Science.gov (United States)

Krakhmalev, Pavel; Yadroitsev, Igor; Yadroitsava, Ina; de Smidt, Olga

2017-01-01

The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF) to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone–implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modification of Ti alloy with Cu, which in small concentrations is a proven non-toxic antibacterial agent, is an attractive way to manufacture implants with embedded antibacterial functionality. The possibility of achieving alloying in situ, during manufacturing, is a unique option of the LPBF technology. It provides unique opportunities to manufacture customized implant shapes and design new alloys. Nevertheless, optimal process parameters need to be established for the in situ alloyed materials to form dense parts with required mechanical properties. This research is dedicated to an investigation of Ti6Al4V (ELI)-1 at % Cu material, manufactured by LPBF from a mixture of Ti6Al4V (ELI) and pure Cu powders. The effect of process parameters on surface roughness, chemical composition and distribution of Cu was investigated. Chemical homogeneity was discussed in relation to differences in the viscosity and density of molten Cu and Ti6Al4V. Microstructure, mechanical properties, and fracture behavior of as-built 3D samples were analyzed and discussed. Pilot antibacterial functionalization testing of Ti6Al4V (ELI) in situ alloyed with 1 at % Cu showed promising results and notable reduction in the growth of pure cultures of Escherichia coli and Staphylococcus aureus. PMID:28972546

Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

Directory of Open Access Journals (Sweden)

Pavel Krakhmalev

2017-10-01

Full Text Available The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone–implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modification of Ti alloy with Cu, which in small concentrations is a proven non-toxic antibacterial agent, is an attractive way to manufacture implants with embedded antibacterial functionality. The possibility of achieving alloying in situ, during manufacturing, is a unique option of the LPBF technology. It provides unique opportunities to manufacture customized implant shapes and design new alloys. Nevertheless, optimal process parameters need to be established for the in situ alloyed materials to form dense parts with required mechanical properties. This research is dedicated to an investigation of Ti6Al4V (ELI-1 at % Cu material, manufactured by LPBF from a mixture of Ti6Al4V (ELI and pure Cu powders. The effect of process parameters on surface roughness, chemical composition and distribution of Cu was investigated. Chemical homogeneity was discussed in relation to differences in the viscosity and density of molten Cu and Ti6Al4V. Microstructure, mechanical properties, and fracture behavior of as-built 3D samples were analyzed and discussed. Pilot antibacterial functionalization testing of Ti6Al4V (ELI in situ alloyed with 1 at % Cu showed promising results and notable reduction in the growth of pure cultures of Escherichia coli and Staphylococcus aureus.

A superplastic Al-Li-Cu-Mg-Zr powder alloy with high hardness and modulus

International Nuclear Information System (INIS)

Phillips, V.A.

1986-01-01

Structure/property studies were made on an experimental Al-3.18% Li-4.29% Cu-1.17% Mg-0.18% Zr powder alloy, which is of the low density/high modulus type. Alloy powder was made by the P and W/GPD rapid solidification rate (RSR) process, canned, and extruded to bar. The density was 2.458 x 10/sup 6/ g/m/sup 3/. The material was solution-treated, and aged at 149 0 C(300 0 F), 171 0 C(340 0 F), and 193 0 C(380 0 F), using hardness tests to determine the aging curves. Testpieces solution-treated at 516 0 C(961 0 F) showed an average yield strength (0.2% offset) of 43.3 ksi (299 MPa) and ultimate tensile strength of 50.0 ksi (345 MPa), with 1% elongation, which increased to 73.0 ksi (503 MPa) and 73.1 ksi (504 MPa), respectively, with only 0.2% elongation, on peak aging at 193 0 C(380 0 F), with a modulus of elasticity of 11.4 x 10/sup 6/ psi (78.3 GPa). Hardness values reached 90-92 R/sub B/ on aging at 149-193 0 C(300-380 0 F). The as-extruded alloy showed superplastic behavior at 400-500 0 C(752-932 0 F) with elongations of 80-185% on 25.6 mm, peaking at 450 0 C(842 0 F). An RSR Al-2.53% Li-2.82% Mn-0.02% Zr extruded allow showed only 18-23% elongation at 400-500 0 C(752-932 0 F)

TEM examination of microstructural evolution during processing of 14CrYWTi nanostructured ferritic alloys

International Nuclear Information System (INIS)

Kishimoto, H.; Alinger, M.J.; Odette, G.R.; Yamamoto, T.

2004-01-01

A transmission electron microscopy (TEM) study was carried out on the co-evolution of the coarser-scale microstructural features in mechanically alloyed (MA) powders and hot isostatic press (HIP) consolidated Fe-14Cr-3W-0 and 0.4Ti-0.25Y 2 O 3 nanostructured ferritic alloys (NFAs). The pancake shaped nanoscale grains in the as-MA powders are textured and elongated parallel to the particle surface. Powder annealing results in re-crystallization at 850 deg. C and grain growth at 1150 deg. C. The grains also recrystallize and may grow in the alloys HIPed at 850 deg. C, but appear to retain a polygonized sub-grain structure. The grains are larger and more distinct in the alloys HIPed at 1000 and 1150 deg. C. However, annealing resulted in bi-modal grain size distribution. Finer grains retained a significant dislocation density and populations of small precipitates with crystal structures distinct form the matrix. The grains and precipitates were much larger in alloys without Ti

Microstructural Evolution of AlCoCrFeNiSi High-Entropy Alloy Powder during Mechanical Alloying and Its Coating Performance.

Science.gov (United States)

Tian, Lihui; Fu, Ming; Xiong, Wei

2018-02-23

High-entropy alloys (HEAs) are promising structural materials due to their excellent comprehensive performances. The use of mechanically alloyed powders to deposit HEA coatings through atmospheric plasma spraying (APS) is an effective approach that can broaden the application areas of the HEAs. In this paper, a ductility-brittleness AlCoCrFeNiSi system was chosen as an object of study, and the detailed evolution of the surface morphology, particle size distribution, and microstructure of the powder during mechanical alloying was investigated. An AlCoCrFeNiSi HEA coating was deposited using powder milled for 10 h, which can be used as an ideal feedstock for APS. The surface morphology, microstructure, microhardness, and wear behavior of the coating at room temperature were investigated. The results showed that as the milling time increased, the particle size first increased, and then decreased. At the milling time of 10 h, simple body-centered cubic (BCC) and face-centered cubic (FCC) solid solution phases were formed. After spraying, the lamellar structure inside a single particle disappeared. An ordered BCC phase was detected, and the diffraction peaks of the Si element also disappeared, which indicates that phase transformation occurred during plasma spraying. A transmission electron microscopy analysis showed that nanometer crystalline grains with a grain size of about 30 nm existed in the APS coating. For the coating, an average microhardness of 612 ± 41 HV was obtained. Adhesive wear, tribo-oxidation wear, and slight abrasion wear took place during the wear test. The coating showed good wear resistance, with a volume wear rate of 0.38 ± 0.08 × 10 -4 mm³·N -1 ·m -1 , which makes it a promising coating for use in abrasive environments.

The quasicrystalline phase formation in Al-Cu-Cr alloys produced by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Sviridova, T.A.; Shevchukov, A.P.; Shelekhov, E.V. [National University of Science and Technology ' MISIS' , Moscow 119049 (Russian Federation); Diakonov, D.L. [Bardin Central Research Institute for the Iron and Steel Industry, Moscow 105005 (Russian Federation); Tcherdyntsev, V.V.; Kaloshkin, S.D. [National University of Science and Technology ' MISIS' , Moscow 119049 (Russian Federation)

2011-06-15

Research highlights: > Formation of decagonal quasicrystalline phase in Al-Cu-Cr alloys. > Obtained decagonal phase belongs to D{sub 3} family of decagonal quasicrystals. > Decagonal phase has 1.26 nm periodicity along 10-fold axis. > Alloys were produced by combination of mechanical alloying and subsequent annealing. > Phase composition of as-milled powders depending on annealing temperature. - Abstract: Almost single-phase decagonal quasicrystal with periodicity of 1.26 nm along 10-fold axis was produced in Al{sub 69}Cu{sub 21}Cr{sub 10} and Al{sub 72.5}Cu{sub 16.5}Cr{sub 11} alloys using combination of mechanical alloying (MA) and subsequent annealing. Phase transformations of as-milled powders depending on annealing temperature in the range of 200-800 deg. C are examined. Since the transformations can be explained based on kinetic and thermodynamic reasons it seems that applied technique (short preliminary MA followed by the annealing) permits to produce the equilibrium phases rather than metastable ones.

Liquid phase surface melting of AA8011 aluminum alloy by addition of Al/Al{sub 2}O{sub 3} nano-composite powders synthesized by high-energy milling

Energy Technology Data Exchange (ETDEWEB)

Sohi, M. Heydarzadeh [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Hojjatzadeh, S.M.H., E-mail: Hojatzadeh@yahoo.com [Department of Welding, Science and Research Branch, Azad University, Tehran (Iran, Islamic Republic of); Moosavifar, Sh. S.; Heshmati-Manesh, S. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

2014-09-15

Highlights: • Aluminum matrix composite layers reinforced with alumina particles were fabricated. • Non milled powders caused porosity in the microstructures because of poor wettability. • The ball milling of powders was significantly improved the wettability of nano ceramic particles. • The micro hardness of the layers was approximately 3 times greater than that of the base metal. - Abstract: Poor wettability of particles is an obstacle in formation of sound composite layer via surface melting. Pre-coating of particles with metallic material by different techniques, such as ball milling may enhance the wettability of the particles with molten metal. In this study, composite surface layers containing Al{sub 2}O{sub 3} particles were fabricated on the surface of AA8011 aluminum substrates by tungsten inert gas (TIG) surface melting using preplaced layers of Al/Al{sub 2}O{sub 3} powder mixtures in two different forms: (1) a mixture of 40 wt% Al and 60 wt% of 50 nm Al{sub 2}O{sub 3} powders and (2) a mixture obtained by mechanical alloying of 40 wt% Al and 60 wt% of 60 μm Al{sub 2}O{sub 3} powders. Morphology evolution of powders during ball milling and the microstructure of the fabricated composite layers were studied through conventional characterization techniques, such as optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Microhardness measurements were also performed across the alloyed zone. The results indicated that the layer fabricated by the second route showed a defect free structure with a more uniform distribution of Al{sub 2}O{sub 3} particles in comparison with the layer obtained by the first route. It was also noticed that the uniform dispersion of Al{sub 2}O{sub 3} particles in the fabricated layer increased the hardness to 133 HV which was over 3 times of that of the base metal.

Nanostructured Al/Al4C3 composites reinforced with graphite or fullerene and manufactured by mechanical milling and spark plasma sintering

International Nuclear Information System (INIS)

Robles Hernández, F.C.; Calderon, H.A.

2012-01-01

Highlights: ► Fullerene mix (C 60 + C 70 + soot) is effective to manufacture nanostructured Al/Al 4 C 3 . ► Carbon in the fullerene mix is more reactive with Al that that present in graphite. ► A complete transformation of carbon into Al 4 C 3 is observed in the Al/fullerene. ► Milling and sintering conditions preserve the nanostructured nature of the composites. ► Hardness improvement: 375% Al/graphite and 582% for Al/fullerene composites. - Abstract: Nanostructured Al matrix composites with reinforcements of graphite or fullerene (C 60 + C 70 + soot) have been produced by mechanical milling and spark plasma sintering (SPS). X-ray diffraction and transmission electron microscopy show that C 60 + C 70 withstand longer mechanical milling/alloying times than graphite. Fullerene is a good control agent during mechanical alloying resulting in a denser Al/fullerene composite when compared to the Al/graphite one. A refinement mechanism that takes place during mechanical alloying of fullerene and graphite is experimentally found and correspondingly discussed. Such a mechanism plays a major role in the amorphization of graphite. The larger surface area of the fullerene mix after milling promotes a better interaction with Al and hence allows its complete transformation into Al 4 C 3 during the SPS process. The sintered products show an increase in hardness for the Al/fullerene composite of 6 times and only 4 times for the Al/graphite composite. The SPS technique shows to be an excellent method to transform the fullerene into Al 4 C 3 while preserving its nanostructured nature.

Composite materials formed with anchored nanostructures

Science.gov (United States)

Seals, Roland D; Menchhofer, Paul A; Howe, Jane Y; Wang, Wei

2015-03-10

A method of forming nano-structure composite materials that have a binder material and a nanostructure fiber material is described. A precursor material may be formed using a mixture of at least one metal powder and anchored nanostructure materials. The metal powder mixture may be (a) Ni powder and (b) NiAl powder. The anchored nanostructure materials may comprise (i) NiAl powder as a support material and (ii) carbon nanotubes attached to nanoparticles adjacent to a surface of the support material. The process of forming nano-structure composite materials typically involves sintering the mixture under vacuum in a die. When Ni and NiAl are used in the metal powder mixture Ni.sub.3Al may form as the binder material after sintering. The mixture is sintered until it consolidates to form the nano-structure composite material.

Fabrication and structure of bulk nanocrystalline Al-Si-Ni-mishmetal alloys

International Nuclear Information System (INIS)

Latuch, Jerzy; Cieslak, Grzegorz; Kulik, Tadeusz

2007-01-01

Al-based alloys of structure consisting of nanosized Al crystals, embedded in an amorphous matrix, are interesting for their excellent mechanical properties, exceeding those of the commercial crystalline Al-based alloys. Recently discovered nanocrystalline Al alloys containing silicon (Si), rare earth metal (RE) and late transition metal (Ni), combine high tensile strength and good wear resistance. The aim of this work was to manufacture bulk nanocrystalline alloys from Al-Si-Ni-mishmetal (Mm) system. Bulk nanostructured Al 91-x Si x Ni 7 Mm 2 (x = 10, 11.6, 13 at.%) alloys were produced by ball milling of nanocrystalline ribbons followed by high pressure hot isostating compaction

Investigation of a hot-pressed Nb–Ti–Al alloy: Mechanical alloying, microstructure and mechanical property

Energy Technology Data Exchange (ETDEWEB)

Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Jin, Tao; Sun, Xiaofeng; Zheng, Qi, E-mail: qzheng@imr.ac.cn

2016-01-10

The Nb–23Ti–15Al (at%) alloy was prepared by mechanical alloying (MA) and hot-pressing (HPing). The microstructure evolution of powder particles during MA and its influence on the microstructure and mechanical properties of the hot-pressed (HPed) alloy have been investigated. The powder and HPed alloy were characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results indicate that particle size increases in the first stage and then decreases in the second stage during MA; as milling speed increases, mechanically alloyed (MAed) powder with convoluted elemental lamellae, homogeneous Nb solid-solution and an amorphous phase could be obtained respectively in 24 h. Higher homogeneity in microstructure and composition of the MAed powder particles promotes the precipitation of the δ phase and refines the β and Ti(O,C) phases in the HPed alloy. Moreover, due to the phase equilibrium changes caused by Fe and Cr in the amorphous powder, σ phase appears in the alloy as a stable phase instead of the δ phase. Properly MAed powder contributes to higher hardness of the HPed alloy, for reasons of microstructure refinement and sufficient precipitating of strengthening phases.

Investigation of a hot-pressed Nb–Ti–Al alloy: Mechanical alloying, microstructure and mechanical property

International Nuclear Information System (INIS)

Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Jin, Tao; Sun, Xiaofeng; Zheng, Qi

2016-01-01

The Nb–23Ti–15Al (at%) alloy was prepared by mechanical alloying (MA) and hot-pressing (HPing). The microstructure evolution of powder particles during MA and its influence on the microstructure and mechanical properties of the hot-pressed (HPed) alloy have been investigated. The powder and HPed alloy were characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results indicate that particle size increases in the first stage and then decreases in the second stage during MA; as milling speed increases, mechanically alloyed (MAed) powder with convoluted elemental lamellae, homogeneous Nb solid-solution and an amorphous phase could be obtained respectively in 24 h. Higher homogeneity in microstructure and composition of the MAed powder particles promotes the precipitation of the δ phase and refines the β and Ti(O,C) phases in the HPed alloy. Moreover, due to the phase equilibrium changes caused by Fe and Cr in the amorphous powder, σ phase appears in the alloy as a stable phase instead of the δ phase. Properly MAed powder contributes to higher hardness of the HPed alloy, for reasons of microstructure refinement and sufficient precipitating of strengthening phases.

Qualification of Ti6Al4V ELI Alloy Produced by Laser Powder Bed Fusion for Biomedical Applications

Science.gov (United States)

Yadroitsev, I.; Krakhmalev, P.; Yadroitsava, I.; Du Plessis, A.

2018-03-01

Rectangular Ti6Al4V extralow interstitials (ELI) samples were manufactured by laser powder bed fusion (LPBF) in vertical and horizontal orientations relative to the build platform and subjected to various heat treatments. Detailed analyses of porosity, microstructure, residual stress, tensile properties, fatigue, and fracture surfaces were performed based on x-ray micro-computed tomography, scanning electron microscopy, and x-ray diffraction methods. The types of fracture and the tensile fracture mechanisms of the LPBF Ti6Al4V ELI alloy were also studied. Detailed analysis of the microstructure and the corresponding mechanical properties were compared against standard specifications for conventional Ti6Al4V alloy for use in surgical implant applications. Conclusions regarding the mechanical properties and heat treatment of LPBF Ti6Al4V ELI for biomedical applications are made.

Development and characterization of Al-Zn alloy by ingot metallurgy and powder metallurgy with improved mechanical properties

International Nuclear Information System (INIS)

Waseem, M.; Awais, H.B.; Zauha, M.S.; Tariq, N.H.

2007-01-01

Current project focuses on the production of AI-Zn alloy AA7075 used for wide range of applications like Aircraft components, missile and other structural applications. The above alloy was developed by two different routes. One was melting /casting, after which alloy was characterized by microstructural - examination (optical and SEM) and mechanical testing. Other route was the preparation of this alloy by powder metallurgy. This involves preparation of powders, mechanical alloying, compaction, sintering, rolling, solution treatment and aging then analysis. Powders of Aluminum, Zinc and powders of master alloys of AI-Cu, AI-Mg, AI-Mn, and AI-Cr were Mechanical alloyed. Then this powder was compacted by uniaxial press to form pellets. Sintering was carried out at 500 degree C and then hot rolled in Ar atmosphere. After solution and aging treatments samples were characterized. It is observed that there is about 12-21% improvement in mechanical properties such as tensile strength, yield strength, ductility and fracture toughness due to the more fine microstructure and less segregation than ingot metallurgy route. (author)

Effect of Ni content on microwave absorbing properties of MnAl powder

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhen-zhong; Lin, Pei-hao, E-mail: gllph2002@163.com; Huang, Wei-chao; Pan, Shun-kang; Liu, Ye; Wang, Lei

2016-09-01

MnAlNi powder was prepared by the process of vacuum levitation melting and high-energy ball milling, The morphology and phase structure of the powder were analyzed by Scanning Electron Microscope(SEM), X-ray diffraction(XRD) and the effect of the Ni content on microwave absorbing properties of MnAl powder was investigated by an vector network analyzer. The addition of Ni, which improved the microwave absorbing properties of MnAl powder but not changed the composition of Al{sub 8}Mn{sub 5} alloy. The minimum reflectivity of (Al{sub 8}Mn{sub 5}){sub 0.95}Ni{sub 0.05} powder with a coating thickness (d) of 1.8 mm was about −40.8 dB and has better bandwidth effect, the absorbing mechanism of AlMnNi powders on the electromagnetic was related to the electromagnetic loss within the absorbing coatings and the effect of coating thickness on the interference loss of electromagnetic wave. - Highlights: • The grain size and cell volume of Al{sub 8}Mn{sub 5} alloy phase were decreased with the increasing of Ni. • ε″ and μ″ of powder moves toward low frequency region at the beginning then moves high. • The minimum reflectivity of (Al{sub 8}Mn{sub 5}){sub 0.95}Ni{sub 0.05} powder was −40.8 dB with 1.8 mm thickness. • The lowest reflection loss peak of (Al{sub 8}Mn{sub 5}){sub 0.95}Ni{sub 0.05} was −46.3 dB with 2.2 mm thickness.

The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

Science.gov (United States)

Gilman, P. S.

1984-01-01

Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

From Porous to Dense Nanostructured β-Ti alloys through High-Pressure Torsion.

Science.gov (United States)

Afonso, Conrado R M; Amigó, Angelica; Stolyarov, Vladimir; Gunderov, Dmitri; Amigó, Vicente

2017-10-19

β-Ti alloys have low elastic modulus, good specific strength and high corrosion resistance for biomaterial applications. Noble elements, such as Nb, Ta and Mo, are used to obtain β-Ti due to their chemical biocompatibility. However, due to their refractory nature, β-Ti requires specific processing routes. Powder metallurgy (P/M) allows for the development of new β-Ti alloys with decreasing costs, but dealing with high-elemental-content alloys can lead to a lack of diffusion and grain growth. One method to refine the structure and improve mechanical properties is a severe plastic deformation technique through high-pressure torsion (HPT). The aim of this work was to evaluate the conversion of P/M porous β-Ti-35Nb-10Ta-xFe alloys to dense nanostructures through high-pressure torsion in one deformation step and the influence of the structure variation on the properties and microstructure. TEM analysis and ASTAR crystallographic mapping was utilized to characterize the nanostructures, and the properties of P/M β Ti-35Nb-10Ta-xFe alloys processed by HPT were compared. The initial microstructure consisted mainly by the β-Ti phase with some α-Ti phase at the grain boundaries. The HPT process refined the microstructure from 50 µm (P/M) down to nanostructured grains of approximately 50 nm.

Laser alloying of Al with mixed Ni, Ti and SiC powders

CSIR Research Space (South Africa)

Mabhali, Luyolo AB

2010-11-01

Full Text Available Laser alloying of aluminium AA1200 was performed with a 4.4kW Rofin Sinar Nd:YAG laser to improve the surface hardness. Alloying was carried out by depositing Ni, Ti and SiC powders of different weight ratios on the aluminium substrate. The aim...

Influence of sintering temperature on mechanical properties of spark plasma sintered pre-alloyed Ti-6Al-4 V powder

Energy Technology Data Exchange (ETDEWEB)

Muthuchamy, A.; Patel, Paridh; Rajadurai, M. [VIT Univ., Vellore, Tamil Nadu (India); Chaurisiya, Jitendar K. [NIT, Suratkal (India); Annamalai, A. Raja [VIT Univ., Vellore, Tamil Nadu (India). Centre for Innovative Manufacturing Research

2018-04-01

Spark plasma sintering provides faster heating that can create fully, or near fully, dense samples without significant grain growth. In this study, pre-alloyed Ti-6Al-4 V powder compact samples produced through field assisted sintering in a spark plasma sintering machine are compared as a function of consolidation temperature. The effect of sintering temperature on the densification mechanism, microstructural evolution and mechanical properties of spark plasma sintered Ti-6Al-4 V alloy compacts was investigated in detail. The compact, sintered at 1100 C, exhibited near net density, highest hardness and strength as compared to the other compacts processed at a temperature lower than 1100 C.

Synthesis of Al₂Ca Dispersoids by Powder Metallurgy Using a Mg-Al Alloy and CaO Particles.

Science.gov (United States)

Fujita, Junji; Umeda, Junko; Kondoh, Katsuyoshi

2017-06-28

The elemental mixture of Mg-6 wt %Al-1 wt %Zn-0.3 wt %Mn (AZ61B) alloy powder and CaO particles was consolidated by an equal-channel angular bulk mechanical alloying (ECABMA) process to form a composite precursor. Subsequently, the precursor was subjected to a heat treatment to synthesize fine Al₂Ca particles via a solid-state reaction between the Mg-Al matrix and CaO additives. Scanning electron microscopy-energy-dispersive spectroscopy (SEM-EDS) and electron probe micro-analysis on the precursor indicated that 4.7-at % Al atoms formed a supersaturated solid solution in the α-Mg matrix. Transmission electron microscopy-EDS and X-ray diffraction analyses on the AZ61B composite precursor with 10-vol % CaO particles obtained by heat treatment confirmed that CaO additives were thermally decomposed in the Mg-Al alloy, and the solid-soluted Ca atoms diffused along the α-Mg grain boundaries. Al atoms also diffused to the grain boundaries because of attraction to the Ca atoms resulting from a strong reactivity between Al and Ca. As a result, needle-like (Mg,Al)₂Ca intermetallics were formed as intermediate precipitates in the initial reaction stage during the heat treatment. Finally, the precipitates were transformed into spherical Al₂Ca particles by the substitution of Al atoms for Mg atoms in (Mg,Al)₂Ca after a long heat treatment.

Compacting the powder of Al-Cr-Mn Alloy with SPS

Czech Academy of Sciences Publication Activity Database

Kubatík, Tomáš František; Pala, Zdeněk; Novák, P.

2015-01-01

Roč. 49, č. 1 (2015), s. 129-132 ISSN 1580-2949 Institutional support: RVO:61389021 Keywords : aluminium alloy * intermetallics * powder metalurgy * spark-plasma sintering Subject RIV: JG - Metallurgy Impact factor: 0.439, year: 2015 http://mit.imt.si/Revija/izvodi/mit151/kubatik.pdf

Study on effects of powder and flake chemistry and morphology on the properties of Al-Cu-Mg-X-X-X powder metallurgy advanced aluminum alloys

Science.gov (United States)

Meschter, P. J.; Lederich, R. J.; Oneal, J. E.; Pao, P. S.

1985-01-01

The effects of alloy chemistry and particulate morphology on consolidation behavior and consolidated product properties in rapid solidification processed, powder-metallurgical Al-3Li-1.5Cu-1Mg-0.5Co-0.2Zr and Al-4.4Cu-1.5Mg-Fe-Ni-0.2Zr extrusions and forgings were studied. Microstructures and mechanical properties of both alloys are largely unaffected by particulate production method (vacuum atomization, ultrasonic atomization, or twin-roller quenching) and by particulate solidification rates between 1000 and 100,000 K/s. Consolidation processing by canning, cold compaction, degassing, and hot extrusion is sufficient to yield mechanical properties in the non-Li-containing alloy extrusions which are similar to those of 7075-Al, but ductilities and fracture toughnesses are inferior owing to poor interparticle bonding caused by lack of a vacuum-hot-pressing step during consolidation. Mechanical properties of extrusions are superior to those of forgings owing to the stronger textures produced by the more severe hot working during extrusion. The effects on mechanical properties of dispersoid size and volume fraction, substructural refinement, solid solution strengthening by Mg, and precipitate size and distribution are elucidated for both alloy types.

Amorphous and nanocrystalline phase formation in highly-driven Al-based binary alloys

International Nuclear Information System (INIS)

Kalay, Yunus Eren

2008-01-01

Remarkable advances have been made since rapid solidification was first introduced to the field of materials science and technology. New types of materials such as amorphous alloys and nanostructure materials have been developed as a result of rapid solidification techniques. While these advances are, in many respects, ground breaking, much remains to be discerned concerning the fundamental relationships that exist between a liquid and a rapidly solidified solid. The scope of the current dissertation involves an extensive set of experimental, analytical, and computational studies designed to increase the overall understanding of morphological selection, phase competition, and structural hierarchy that occurs under far-from equilibrium conditions. High pressure gas atomization and Cu-block melt-spinning are the two different rapid solidification techniques applied in this study. The research is mainly focused on Al-Si and Al-Sm alloy systems. Silicon and samarium produce different, yet favorable, systems for exploration when alloyed with aluminum under far-from equilibrium conditions. One of the main differences comes from the positions of their respective T 0 curves, which makes Al-Si a good candidate for solubility extension while the plunging T 0 line in Al-Sm promotes glass formation. The rapidly solidified gas-atomized Al-Si powders within a composition range of 15 to 50 wt% Si are examined using scanning and transmission electron microscopy. The non-equilibrium partitioning and morphological selection observed by examining powders at different size classes are described via a microstructure map. The interface velocities and the amount of undercooling present in the powders are estimated from measured eutectic spacings based on Jackson-Hunt (JH) and Trivedi-Magnin-Kurz (TMK) models, which permit a direct comparison of theoretical predictions. For an average particle size of 10 (micro)m with a Peclet number of ∼0.2, JH and TMK deviate from each other. This

Evaluation of mechanical alloying to obtain Cu-Al-Nb shape memory alloy

Directory of Open Access Journals (Sweden)

Maria do Carmo Amorim da Silva

2005-06-01

Full Text Available The technical viability of preparing a Cu-Al-Nb shape memory alloy by high energy ball milling in a planetary mill has been evaluated. The alloy Cu-13Al-2Nb (wt. (% was prepared by mixing pure elemental powders. A ball-to-powder weight ratio of 6:1 and rotation rate of 150 rpm in argon atmosphere were the main processing parameters. The milling time ranged from 1 to 65 hours. Changes in microstructure as a function of milling time were investigated, using X-ray diffraction analysis and scanning electron microscopy. To investigate the viability of producing sintered parts from milled powders, the conventional powder metallurgy route was used. The milled powders were compacted in a cylindrical die at 900 MPa. Sintering was carried out in argon atmosphere at 850 °C for 6 hours. This study has shown that high energy ball milling, combined with pressing and sintering, can be used to promote the formation of a copper-aluminum solid solution and achieve final sintered densities of 91% of the theoretical density.

Bimodal microstructure and deformation of cryomilled bulk nanocrystalline Al-7.5Mg alloy

International Nuclear Information System (INIS)

Lee, Z.; Witkin, D.B.; Radmilovic, V.; Lavernia, E.J.; Nutt, S.R.

2005-01-01

The microstructure, mechanical properties and deformation response of bimodal structured nanocrystalline Al-7.5Mg alloy were investigated. Grain refinement was achieved by cryomilling of atomized Al-7.5Mg powders, and then cryomilled nanocrystalline powders blended with 15 and 30% unmilled coarse-grained powders were consolidated by hot isostatic pressing followed by extrusion to produce bulk nanocrystalline alloys. Bimodal bulk nanocrystalline Al-7.5Mg alloys, which were comprised of nanocrystalline grains separated by coarse-grain regions, show balanced mechanical properties of enhanced yield and ultimate strength and reasonable ductility and toughness compared to comparable conventional alloys and nanocrystalline metals. The investigation of tensile and hardness test suggests unusual deformation mechanisms and interactions between ductile coarse-grain bands and nanocrystalline regions

The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

Energy Technology Data Exchange (ETDEWEB)

Mazumder, B., E-mail: mazumderb@ornl.gov [Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Parish, C.M.; Bei, H. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Miller, M.K. [Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2015-10-15

Nanostructured ferritic alloys have outstanding high temperature creep properties and enhanced tolerance to radiation damage over conventional ferritic alloys. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of α-Fe, high number densities of Ti–Y–O-vacancy-enriched nanoclusters, and coarse Y{sub 2}Ti{sub 2}O{sub 7} and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of α-Fe with 50–100 μm irregularly-shaped Y{sub 2}Ti{sub 2}O{sub 7} pyrochlore precipitates with smaller embedded precipitates with the Y{sub 3}Al{sub 5}O{sub 12} (yttrium–aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These variances can be explained by the microstructural differences and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms that retard diffusion. - Highlights: • Mechanical alloying produces nanostructured ferritic alloy with excellent properties. • Short milling time wastes solutes in low number densities of coarse precipitates. • Milling for 40 h yields UFG alloy with optimum distribution of ultrafine precipitates. • Longer milling times increase cost and increases impurities from attritor mill. • Casting produces undesirable course grain microstructure of α-Fe, YAG and pyrochlore.

Microstructural Evolution during Pressureless Sintering of Blended Elemental Ti-Al-V-Fe Titanium Alloys from Fine Hydrogenated-Dehydrogenated Titanium Powder

Directory of Open Access Journals (Sweden)

Changzhou Yu

2017-07-01

Full Text Available A comprehensive study was conducted on microstructural evolution of sintered Ti-Al-V-Fe titanium alloys utilizing very fine hydrogenation-dehydrogenation (HDH titanium powder with a median particle size of 8.84 μm. Both micropores (5–15 μm and macropores (50–200 μm were identified in sintered titanium alloys. Spherical micropores were observed in Ti-6Al-4V sintered with fine Ti at the lowest temperature of 1150 °C. The addition of iron can help reduce microporosity and improve microstructural and compositional homogenization. A theoretical calculation of evaporation based on the Miedema model and Langmuir equation indicates that the evaporation of aluminum could be responsible for the formation of the macropores. Although reasonable densification was achieved at low sintering temperatures (93–96% relative density the samples had poor mechanical properties due mainly to the presence of the macroporosity and the high inherent oxygen content in the as-received fine powders.

Driving forces of redistribution of elements during quasicrystalline phase formation under heating of mechanically alloyed Al65Cu23Fe12 powder

Science.gov (United States)

Tcherdyntsev, V. V.; Kaloshkin, S. D.; Shelekhov, E. V.; Principi, G.; Rodin, A. O.

2008-02-01

Al65Cu23Fe12 alloys were prepared by ball milling of the elemental powders mixture. Phase and structural transformations at heating of as-milled powders were investigated by X-ray diffraction analysis. Precision analysis of Mössbauer spectra was performed to check the adequacy of the fitting of X-ray diffraction patterns. The results were compared with the data of differential scanning and solution calorimetry, as well as with the thermodynamic literature data, in order to estimate the driving forces of redistribution of elements that preceded the formation of single-phase quasicrystalline structure. The heat of elements mixing, which is positive for Cu-Fe system and negative for Al-Fe and Al-Cu systems, was supposed to be a decisive factor for phase transformations during heating of the alloy. The correlation between sequence of phase transformations during heating and the thermodynamic data was discussed and the scheme describing phase transformations observed was proposed.

Pitting and Stress Corrosion Cracking Susceptibility of Nanostructured Al-Mg Alloys in Natural and Artificial Environments

Science.gov (United States)

Sharma, Mala M.; Ziemian, Constance W.

2008-12-01

The stress corrosion cracking (SCC) behavior of two developmental nanocrystalline 5083 alloys with varied composition and processing conditions was studied. The results were compared to a commercial aluminum AA 5083 (H111) alloy. The pitting densities, size and depths, and residual tensile strengths were measured after alternate immersion in artificial seawater and atmospheric exposure under different loading conditions. Optical and scanning electron microscopy (SEM) with EDX was used to analyze the fracture surfaces of failed specimen after removal at selected intervals and tensile testing. One of the nanostructured Al-Mg alloys exhibited significantly superior pitting resistance when compared to conventional microstructured AA 5083. Under conditions where pitting corrosion showed up as local tunnels toward phase inclusions, transgranular cracking was observed, whereas under conditions when pitting corrosion evolved along grain boundaries, intergranular cracking inside the pit was observed. Pit initiation resistance of the nano alloys appears to be better than that of the conventional alloys. However, long-term pit propagation is a concern and warrants further study. The objective of this investigation was to obtain information regarding the role that ultra-fine microstructures play in their degradation in marine environments and to provide insight into the corrosion mechanisms and damage processes of these alloys.

Synthesis of Mg–Al2O3 nanocomposites by mechanical alloying

International Nuclear Information System (INIS)

Liu, Jinling; Suryanarayana, C.; Ghosh, Dipankar; Subhash, Ghatu; An, Linan

2013-01-01

Highlights: ► Mg nanocomposites were synthesized by high-energy ball milling. ► A uniform distribution of the nano-sized reinforcements in the matrix was successfully obtained. ► The thermal stability of the formed nanocomposite was evaluated by annealing it at a high temperature. ► A reaction occurred between the initial Mg powder and Al formed as a result of the displacement reaction, leading to the formation of Mg 17 Al 12 , Al 0.58 Mg 0.42 , and Al 3 Mg 2 phases. -- Abstract: Mg–Al 2 O 3 nanocomposite powders, with Al 2 O 3 particles of 50 nm size, were synthesized by mechanical alloying starting from a mixture of 70 vol.% pure Mg and 30 vol.% Al 2 O 3 powders. A steady-state condition was obtained on milling the powder mix for about 20 h, when the crystallite size of the Mg powder was about 10 nm. The structural evolution during milling was monitored using scanning electron microscopy, energy dispersive spectrometry, and X-ray diffraction methods. The results showed that a mixture of Mg, Al 2 O 3 , and MgO phases were obtained on mechanical alloying. On annealing the milled powders at 600 °C for 30 min, a displacement reaction occurred between the Mg and Al 2 O 3 phases, when the formation of a mixture of pure Al and MgO phases was observed. Also, a reaction occurred between the initial Mg powder and Al formed as a result of the displacement reaction, leading to the formation of Mg 17 Al 12 , Al 0.58 Mg 0.42 , and Al 3 Mg 2 phases. Thus, the powder annealed after milling the Mg + Al 2 O 3 powder mix for 25 h consisted of Al, MgO and Al 3 Mg 2 phases

Influence of small particles inclusion on selective laser melting of Ti-6Al-4V powder

Science.gov (United States)

Gong, Haijun; Dilip, J. J. S.; Yang, Li; Teng, Chong; Stucker, Brent

2017-12-01

The particle size distribution and powder morphology of metallic powders have an important effect on powder bed fusion based additive manufacturing processes, such as selective laser melting (SLM). The process development and parameter optimization require a fundamental understanding of the influence of powder on SLM. This study introduces a pre-alloyed titanium alloy Ti-6Al-4V powder, which has a certain amount of small particles, for SLM. The influence of small particle inclusion is investigated through microscopy of surface topography, elemental and microstructural analysis, and mechanical testing, compared to the Ti-6Al-4V powder provided by SLM machine vendor. It is found that the small particles inclusion in Ti-6Al-4V powder has a noticeable effect on extra laser energy absorption, which may develop imperfections and deteriorate the SLM fatigue performance.

Dispersion strengthening of precipitation hardened Al-Cu-Mg alloys prepared by rapid solidification and mechanical alloying

Science.gov (United States)

Gilman, P. S.; Sankaran, K. K.

1988-01-01

Several Al-4Cu-1Mg-1.5Fe-0.75Ce alloys have been processed from either rapidly solidified or mechanically alloyed powder using various vacuum degassing parameters and consolidation techniques. Strengthening by the fine subgrains, grains, and the dispersoids individually or in combination is more effective when the alloys contain shearable precipitates; consequently, the strength of the alloys is higher in the naturally aged rather than the artificially aged condition. The strengths of the mechanically alloyed variants are greater than those produced from prealloyed powder. Properties and microstructural features of these dispersion strengthened alloys are discussed in regards to their processing histories.

Powder metallurgy preparation of Al-Cu-Fe quasicrystals using mechanical alloying and Spark Plasma Sintering

Czech Academy of Sciences Publication Activity Database

Novák, P.; Kubatík, Tomáš František; Vystrčil, J.; Hendrych, R.; Kříž, J.; Mlynár, J.; Vojtěch, D.

2014-01-01

Roč. 52, September (2014), s. 131-137 ISSN 0966-9795 Institutional support: RVO:61389021 Keywords : Nanostructure intermetallics * Ternary alloys systems * Mechanical alloying and milling * Sintering * Diffraction Subject RIV: JG - Metallurgy Impact factor: 2.131, year: 2014 http://www.sciencedirect.com/science/article/pii/S0966979514001198#

Nanoquasicrystalline Al–Fe–Cr–Nb alloys produced by powder metallurgy

Energy Technology Data Exchange (ETDEWEB)

Audebert, F., E-mail: metal@fi.uba.ar [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires. Paseo Colón 850, Buenos Aires 1063 (Argentina); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Galano, M. [Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Rios, C. Triveño; Kasama, H.; Peres, M.; Kiminami, C.; Botta, W.J.; Bolfarini, C. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos. Rodovia Washington Luiz, km 235, 13.565-905, PO Box 676, São Carlos, SP (Brazil)

2013-11-15

Highlights: •The feasibility to produce nanoquasicrystalline Al–Fe–Cr–Nb bars was investigated. •Refined microstructures were obtained for a melt atomization temperature >1250 °C. •Icosahedral particles were obtained in atomized powder sizes under 75 μm. •Large fraction of icosahedral particles can be retained in bars extruded at 375 °C. •Nanoquasicrystalline bars showed high ability to retain high strength at 250 °C. -- Abstract: Nano-quasicrystalline Al–Fe–Cr based alloys produced by rapid solidification processes exhibit high strength at elevated temperatures. Nevertheless, the quasicrystalline particles in these systems become unstable at high temperature limiting the industrial applications. In early works, it was observed that the use of Nb or Ta increases the stability of the Al–Fe–Cr quasicrystalline phase delaying the microstructural transformation to higher temperatures. Thus, these nano-quasicrystalline Al-based alloys have become promising new high strength material to be used at elevated temperatures in the automotive and aeronautical industries. In previous works, nano-quasicrystalline Al–Fe–Cr–Nb based alloys were obtained by rapid solidification using the melt-spinning technique. In order to obtain bulk alloys for industrial applications other fabrication routes such as powder production by gas atomization followed by compaction and extrusion are required. In the present work, the production of Al–Fe–Cr–Nb based alloys by powder atomization at laboratory scale was investigated. The powders obtained were sieved in different ranges of sizes and the microstructures were characterised by means of X-ray diffraction, scanning and transmission electron microscopy, and energy dispersive of X-ray analysis. Mechanical properties have been measured by compression tests at room temperature and at 250 °C. It was observed that a very high temperature is required to produce these alloys by gas atomization; the icosahedral

Nanoquasicrystalline Al–Fe–Cr–Nb alloys produced by powder metallurgy

International Nuclear Information System (INIS)

Audebert, F.; Galano, M.; Rios, C. Triveño; Kasama, H.; Peres, M.; Kiminami, C.; Botta, W.J.; Bolfarini, C.

2013-01-01

Highlights: •The feasibility to produce nanoquasicrystalline Al–Fe–Cr–Nb bars was investigated. •Refined microstructures were obtained for a melt atomization temperature >1250 °C. •Icosahedral particles were obtained in atomized powder sizes under 75 μm. •Large fraction of icosahedral particles can be retained in bars extruded at 375 °C. •Nanoquasicrystalline bars showed high ability to retain high strength at 250 °C. -- Abstract: Nano-quasicrystalline Al–Fe–Cr based alloys produced by rapid solidification processes exhibit high strength at elevated temperatures. Nevertheless, the quasicrystalline particles in these systems become unstable at high temperature limiting the industrial applications. In early works, it was observed that the use of Nb or Ta increases the stability of the Al–Fe–Cr quasicrystalline phase delaying the microstructural transformation to higher temperatures. Thus, these nano-quasicrystalline Al-based alloys have become promising new high strength material to be used at elevated temperatures in the automotive and aeronautical industries. In previous works, nano-quasicrystalline Al–Fe–Cr–Nb based alloys were obtained by rapid solidification using the melt-spinning technique. In order to obtain bulk alloys for industrial applications other fabrication routes such as powder production by gas atomization followed by compaction and extrusion are required. In the present work, the production of Al–Fe–Cr–Nb based alloys by powder atomization at laboratory scale was investigated. The powders obtained were sieved in different ranges of sizes and the microstructures were characterised by means of X-ray diffraction, scanning and transmission electron microscopy, and energy dispersive of X-ray analysis. Mechanical properties have been measured by compression tests at room temperature and at 250 °C. It was observed that a very high temperature is required to produce these alloys by gas atomization; the icosahedral

Microstructural characterization of the γ-TiAl alloy samples ...

Indian Academy of Sciences (India)

A direct laser fabrication technique (DLF) has been used to fabricate near net shape samples of a -TiAl alloy using gas atomized Ti48A148Mn2Nb2 alloy powder as a feed stock material. The microstructures of these Ti48Al48Mn2Nb2 laser treated samples have been characterized using optical, scanning (SEM) and ...

On the mechanical behavior of a cryomilled Al-Ti-Cu alloy

International Nuclear Information System (INIS)

Han, Bing Q.; Lavernia, Enrique J.; Mohamed, Farghalli A.

2003-01-01

The mechanical behavior of a cryomilled Al10Ti2Cu that was later extruded was investigated in compression. The data obtained show that the strength of the extruded alloy parallel to the extrusion axis is higher than that normal to the axis. Also, a comparison between the compression behavior of the alloy and its tensile behavior reveals that there is a small asymmetry of yield strength with respect to deformation mode. Examination of the microstructure of the cryomilled alloy by means of transmission electron microscopy (TEM) indicates the presence of two phases: approximately 90% nanostructured Al(Cu) phase containing a dispersion of Al 3 Ti and 10% coarse-grained Al(Cu) phase. TEM observations indicate that as a result of the extrusion process, the larger (softer) grains of the Al(Cu) phase experience severe deformation, resulting in the development of mechanical fibering. It is suggested that the presence of coarse-grained Al(Cu) 'islands' in the matrix of the nanostructured phase and their change during extrusion into elongated bands may be responsible for the anisotropy of the mechanical properties of the extruded cryomilled Al10Ti2Cu

Development of a TiAl Alloy by Spark Plasma Sintering

Science.gov (United States)

Couret, Alain; Voisin, Thomas; Thomas, Marc; Monchoux, Jean-Philippe

2017-12-01

Spark plasma sintering (SPS) is a consolidated powder metallurgy process for which the powder sintering is achieved through an applied electric current. The present article aims to describe the method we employed to develop a TiAl-based alloy adjusted for this SPS process. Owing to its enhanced mechanical properties, this alloy was found to fully match the industrial specifications for the aeronautic and automotive industries, which require a high strength at high temperature and a reasonably good ductility at room temperature. A step-by-step method was followed for this alloy development. Starting from a basic study on the as-SPSed GE alloy (Ti-48Al-2Cr-2Nb) in which the influence of the microstructure was studied, the microstructure-alloy composition relationships were then investigated to increase the mechanical properties. As a result of this study, we concluded that tungsten had to be the major alloying element to improve the resistance at high temperature and a careful addition of boron would serve the properties at room temperature. Thus, we developed the IRIS alloy (Ti-48Al-2W-0.08B). Its microstructure and mechanical properties are described here.

Nanophase intermetallic FeAl obtained by sintering after mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

D' Angelo, L., E-mail: luisa.dangelo@gmail.co [Departamento de Mecanica, UNEXPO, Luis Caballero Mejias, Charallave (Venezuela, Bolivarian Republic of); D' Onofrio, L. [Facultad de Ciencias, Dpto. Fisica, Universidad Central de Venezuela, Caracas (Venezuela, Bolivarian Republic of); Gonzalez, G., E-mail: gemagonz@ivic.v [Laboratorio de Materiales, Centro Tecnologico, Instituto Venezolano de Investigaciones Cientificas, Apdo. 21827, Caracas 1020A (Venezuela, Bolivarian Republic of)

2009-08-26

The preparation of bulk nanophase materials from nanocrystalline powders has been carried out by the application of sintering at high pressure. Fe-50 at.%Al system has been prepared by mechanical alloying for different milling periods from 1 to 50 h, using vials and balls of stainless steel and a ball-to-powder weight ratio (BPR) of 8:1 in a SPEX 8000 mill. Sintering of the 5 and 50 h milled powders was performed under high uniaxial pressure at 700 deg. C. The characterization of powders from each interval of milling was performed by X-ray diffraction, Moessbauer spectroscopy, scanning and transmission electron microscopy. After 5 h of milling formation of a nanocrystalline alpha-Fe(Al) solid solution that remains stable up to 50 h occurs. The grain size decreases to 7 nm after 50 h of milling. The sintering of the milled powders resulted in a nanophase-ordered FeAl alloys with a grain size of 16 nm. Grain growth during sintering was very small due to the effect of the high pressure applied.

Sintering of powders obtained by mechanical alloying of Cu-1.2 Al w%, Cu-2.3 Ti w% and Cu-2.7 V w%

International Nuclear Information System (INIS)

Rivas, C; Sepulveda, A; Zuniga, A; Donoso, E; Palma, R

2008-01-01

This work studies the effect of compacting pressure, temperature and sintering time on density and microstructure after sintering mechanically alloyed powders of Cu-1.2 Al w%, Cu- 2.3 Ti w% and Cu-2.7 V w%. The alloys were manufactured from elementary powders of Cu, Ti, Al and V, by reactive milling. The powders were compacted and sintered under reducer atmosphere. For each alloy, the final density and resulting microstructure of 8 different compacting and sintering conditions were studied, where the following parameters were considered: (1) Compacting pressure (200 MPa and 400 MPa), (2) Sintering temperature (850 o C and 950 o C), (3) Sintering time (1h and 4h). Adjustments were made using lineal regression to describe the effect of the variation of pressure, temperature and time on the density of the materials obtained, and the morphology of the residual porosity was described by observation under an optic microscope. The final maximum density obtained was, in ascending order: Cu-V, 66% of the theoretical density, TD; Cu-Ti, 65% TD and Cu-Al, 77% TD. The reactive milling process produced flake-shaped particles, hardened by deformation, which made the alloys have a final density that was much less than the sintered pure copper (density 87% TD). This is because the hardened powder resists deformation during compacting, which creates less points of contact between particles, slows down sintering, and yields a lower density. The alloying element influenced the size of the particle obtained during the milling, which is attributed to the different milling mediums (toluene for Ti and V, methanol for Al) and to the different hardness of each ceramic when forming in the copper during milling. The bigger the particle size, the greater the green density, the lesser the densification, and the greater the final density, in accordance with the theory. For the three alloys, the increased compacting pressure gives greater green density, greater densification and a final greater

Salt fog corrosion behavior in a powder-processed icosahedral-phase-strengthened aluminum alloy

International Nuclear Information System (INIS)

Watson, T.J.; Gordillo, M.A.; Ernst, A.T.; Bedard, B.A.; Aindow, M.

2017-01-01

Highlights: • Pitting corrosion resistance has been evaluated for an Al-Cr-Mn-Co-Zr alloy. • Pit densities and depths are far lower than for other high-strength Al alloys. • Corrosion proceeds by selective oxidation of the Al matrix around the other phases. - Abstract: The pitting corrosion resistance has been evaluated for a powder-processed Al-Cr-Mn-Co-Zr alloy which contains ≈35% by volume of an icosahedral quasi-crystalline phase and a little Al 9 Co 2 in an Al matrix. ASTM standard salt fog exposure tests show that the alloy exhibits far lower corrosion pit densities and depths than commercial high-strength aerospace Al alloys under the same conditions. Electron microscopy data show that the salt fog exposure leads to the selective oxidation of the face-centered cubic Al matrix around the other phases, and to the development of a porous outer oxide scale.

Design and verification of thermomechanical parameters of P/M Ti6Al4V alloy forging

Energy Technology Data Exchange (ETDEWEB)

Wojtaszek, Marek, E-mail: mwojtasz@metal.agh.edu.pl; Śleboda, Tomasz

2014-12-05

Highlights: • Thermomechanical parameters of P/M Ti6Al4V alloy processing were determined. • The use of the mixture of elemental powders allows reducing manufacturing costs. • Numerical modelling allowed to elaborate favourable parameters of forging. • The industrial trials of hot forging of P/M Ti6Al4V alloy were successful. - Abstract: This work is focused on the design of technology of forging high-quality Ti6Al4V alloy by means of powder metallurgy methods. A mixture of elemental powders, with the chemical composition of that of Ti6Al4V alloy, was used as a starting material for the investigation. Powder mixtures were fully densified by hot compaction under precisely controlled conditions. The mechanical properties of the obtained compacts were examined. The mechanical behaviour of the investigated alloy powder compacts was evaluated by compression test under various thermomechanical conditions using Gleeble simulator. The microstructure of powder compacts as well as P/M alloy samples deformed in compression tests was examined. All data obtained from the experimental tests were applied as boundary conditions for numerical simulation of forging of selected forgings. Basing on the results of both plastometric tests and simulations, thermomechanical parameters of the investigated alloy forging were determined. Designed parameters of forging technology were verified by forging trials performed in industrial conditions. The quality of the obtained forgings was examined by means of computed tomography.

Design and verification of thermomechanical parameters of P/M Ti6Al4V alloy forging

International Nuclear Information System (INIS)

Wojtaszek, Marek; Śleboda, Tomasz

2014-01-01

Highlights: • Thermomechanical parameters of P/M Ti6Al4V alloy processing were determined. • The use of the mixture of elemental powders allows reducing manufacturing costs. • Numerical modelling allowed to elaborate favourable parameters of forging. • The industrial trials of hot forging of P/M Ti6Al4V alloy were successful. - Abstract: This work is focused on the design of technology of forging high-quality Ti6Al4V alloy by means of powder metallurgy methods. A mixture of elemental powders, with the chemical composition of that of Ti6Al4V alloy, was used as a starting material for the investigation. Powder mixtures were fully densified by hot compaction under precisely controlled conditions. The mechanical properties of the obtained compacts were examined. The mechanical behaviour of the investigated alloy powder compacts was evaluated by compression test under various thermomechanical conditions using Gleeble simulator. The microstructure of powder compacts as well as P/M alloy samples deformed in compression tests was examined. All data obtained from the experimental tests were applied as boundary conditions for numerical simulation of forging of selected forgings. Basing on the results of both plastometric tests and simulations, thermomechanical parameters of the investigated alloy forging were determined. Designed parameters of forging technology were verified by forging trials performed in industrial conditions. The quality of the obtained forgings was examined by means of computed tomography

Thermal failure of nanostructured thermal barrier coatings with cold sprayed nanostructured NiCrAlY bond coat

Energy Technology Data Exchange (ETDEWEB)

Zhang, Q.; Li, Y.; Zhang, S.L.; Wang, X.R.; Yang, G.J.; Li, C.X.; Li, C.J. [Xi' an Jiaotong Univ., Xi' an (China)

2008-07-01

Nanostructured YSZ is expected to exhibit a high strain tolerability due to its low Young's modulus and consequently high durability. In this study, a porous YSZ as the thermal barrier coating was deposited by plasma spraying using an agglomerated nanostructured YSZ powder on a Ni-based superalloy Inconel 738 substrate with a cold-sprayed nanostructured NiCrAlY as the bond coat. The heat treatment in Ar atmosphere was applied to the cold-sprayed bond coat before deposition of YSZ. The isothermal oxidation and thermal cycling tests were applied to examine failure modes of plasma-sprayed nanostructured YSZ. The results showed that YSZ coating was deposited by partially melted YSZ particles. The nonmelted fraction of spray particles retains the porous nanostructure of the starting powder into the deposit. YSZ coating exhibits a bimodal microstructure consisting of nanosized particles retained from the powder and micro-columnar grains formed through the solidification of the melted fraction in spray particles. The oxidation of the bond coat occurs during the heat treatment in Ar atmosphere. The uniform oxide at the interface between the bond coat and YSZ can be formed during isothermal test. The cracks were observed at the interface between TGO/BC or TGO/YSZ after thermal cyclic test. However, the failure of TBCs mainly occurred through spalling of YSZ within YSZ coating. The failure characteristics of plasma-sprayed nanostructured YSZ are discussed based on the coating microstructure and formation of TGO on the bond coat surface. (orig.)

Producing a particle-reinforced AlCuMgMn alloy by means of mechanical alloying; Herstellung einer partikelverstaerkten AlCuMgMn-Legierung durch mechanisches Legieren

Energy Technology Data Exchange (ETDEWEB)

Nestler, D.; Wielage, B. [TU Chemnitz, Institut fuer Werkstoffwissenschaft und Werkstofftechnik (Germany); Siebeck, S.

2012-07-15

High-energy ball milling (HEM) with subsequent consolidation is a suitable method to produce particle-reinforced aluminium materials. The task of HEM is to distribute the reinforcement particles as homogeneously as possible. A further application of HEM is mechanical alloying (MA). This paper deals with the combination of both applications. Pure metallic powders (Al, Cu, Mg, Mn) were milled together with SiC particles up to 10 h. The composition of the metallic powder corresponds to that of the alloy AA2017 (3.9% Cu, 0.7% Mg, 0.6% Mn). In previous experiments [1], this alloy was used in the form of atomized powder. The changes in microstructure during the formation of the composite powder have been studied by light microscopy, SEM, EDXS and XRD. The results show that the production of composite powders in a single step is possible. This not only allows the economical production of such powders, but also facilitates the use of alloy compositions that are not producible via the melting route, or only producible with difficulty via the melting route. It's possible to produce tailor-made-alloys. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Microstructural characterisation of Ni75Al25 and Ni31.5Al68.5 powder particles produced by gas atomisation

International Nuclear Information System (INIS)

García-Escorial, A.; Lieblich, M.

2014-01-01

Highlight: ► Successful production of gas atomised Ni75Al25 and Ni31.5Al68.5 powder particles. ► Characterization of the as-solidified microstructure of 75 Al 25 and Ni 31.5 Al 68.5 at.% powder particles below 100 μm in size have been studied. The gas atomised Ni 75 Al 25 powder particles are mainly spherical. The solidification of this alloy is very fast, and its microstructure consists of a dendrite and lamellar structure of partially ordered γ-(Ni), γ′-Ni 3 Al L1 2 phase, and β-NiAl phase. The order increases with the powder particle size. The gas atomised Ni 31.5 Al 68.5 powder particles are also spherical in shape. The microstructure consists of Ni 2 Al 3 dendrites with interdendritic peritectic NiAl 3 and eutectic NiAl 3 + α-Al. The amount of the Ni 2 Al 3 increases as the cooling rate increases. NiAl phase is absent in the gas atomised Ni 31.5 Al 68.5 powder

Precipitate strengthening of nanostructured aluminium alloy.

Science.gov (United States)

Wawer, Kinga; Lewandowska, Malgorzata; Kurzydlowski, Krzysztof J

2012-11-01

Grain boundaries and precipitates are the major microstructural features influencing the mechanical properties of metals and alloys. Refinement of the grain size to the nanometre scale brings about a significant increase in the mechanical strength of the materials because of the increased number of grain boundaries which act as obstacles to sliding dislocations. A similar effect is obtained if nanoscale precipitates are uniformly distributed in coarse grained matrix. The development of nanograin sized alloys raises the important question of whether or not these two mechanisms are "additive" and precipitate strengthening is effective in nanostructured materials. In the reported work, hydrostatic extrusion (HE) was used to obtain nanostructured 7475 aluminium alloy. Nanosized precipitates were obtained by post-HE annealing. It was found that such annealing at the low temperatures (100 degrees C) results in a significant increase in the microhardness (HV0.2) and strength of the nanostructured 7475 aluminium alloy. These results are discussed in terms of the interplay between the precipitation and deformation of nanocrystalline metals.

Laser alloying of AI with mixed Ni, Ti and SiC powders

CSIR Research Space (South Africa)

Mabhali, Luyolo AB

2010-03-01

Full Text Available composite (MMC) is formed. The MMC layer has excellent hardness and wear resistance compared to the base alloy [9-13]. Man et al. [14] used a high power continuous wave Nd:YAG laser to alloy aluminium AA 6061 with preplaced NiTi (54 wt% Ni & 46 wt...Al, Ti3Al, SiC, Al and Si phases. The hardness increased from 75HV to 650HV due to the formation of the TiC particles and TiAl and Ti3Al intermetallics. Su and Lei [9] laser cladded Al-12wt%Si with a powder containing SiC and Al-12wt%Si in a 3...

Interaction of hydrogen with an Mg-Al alloy

International Nuclear Information System (INIS)

Andreasen, A.; Sorensen, M.B.; Burkarl, R.; Moller, B.; Molenbroek, A.M.; Pedersen, A.S.; Andreasen, J.W.; Nielsen, M.M.; Jensen, T.R.

2005-01-01

The interaction of hydrogen with an Mg-Al alloy pre-exposed to air have been studied with in situ time resolved X-ray powder diffraction. Phase fractions as a function of time are derived from series of consecutive diffraction patterns allowing kinetic analysis. The apparent activation energy for dehydrogenation of the Mg-Al alloy is found to be 160 kJ/mol. This is not significantly higher than for pure and fully activated Mg. It is suggested that the addition of Al improves the resistance towards oxygen contamination

Specific Adaptation of Gas Atomization Processing for Al-Based Alloy Powder for Additive Manufacturing

Energy Technology Data Exchange (ETDEWEB)

Anderson, Iver [Ames Lab., Ames, IA (United States); Siemon, John [Alcoa, Inc, Pittsburgh, PA (United States)

2017-06-30

The initial three atomization attempts resulted in “freeze-outs” within the pour tubes in the pilot-scale system and yielded no powder. Re-evaluation of the alloy liquidus temperatures and melting characteristics, in collaboration with Alcoa, showed further superheat to be necessary to allow the liquid metal to flow through the pour tube to the atomization nozzle. A subsequent smaller run on the experimental atomization system verified these parameters and was successful, as were all successive runs on the larger pilot scale system. One alloy composition froze-out part way through the atomization on both pilot scale runs. SEM images showed needle formation and phase segregations within the microstructure. Analysis of the pour tube freeze-out microstructures showed that large needles formed within the pour tube during the atomization experiment, which eventually blocked the melt stream. Alcoa verified the needle formation in this alloy using theoretical modeling of phase solidification. Sufficient powder of this composition was still generated to allow powder characterization and additive manufacturing trials at Alcoa.

Microstructure evaluation of Al-Al2O3 composite produced by mechanical alloying method

International Nuclear Information System (INIS)

Zebarjad, S.M.; Sajjadi, S.A.

2006-01-01

Mechanical alloying process using ball-milling techniques, has received much attention as a powerful tool for fabrication of several advanced materials, including amorphous, quasicrystals, nanocrystalline and composite materials, etc. This research is focused on production of Al-Al 2 O 3 composite materials by mechanical alloying method and on investigation of its microstructure. For this purpose a horizontal ball mill was designed and manufactured. Aluminum and alumina powders, with specified size and weight percent, were added to the mill. The mixed powders were milled at different times. The milled powders were pressed and sintered under argon gas control. Microstructure of produced composite was investigated by scanning electron microscope. The results show that increasing milling time causes to make fine alumina powders as well as uniform distribution within aluminum, also in steady-state stage increasing milling time has not significant effect on their size distribution within aluminum. The results of atomic analysis of initial and milled powders at different times show that at the beginning of milling, the powders will tend to absorb iron and gradually their susceptibility decrease until steady-state condition is prevailed. The result of infrared spectroscopy does not show any evidence of compounds except alumina

Amorphous and nanocrystalline phase formation in highly-driven Al-based binary alloys

Energy Technology Data Exchange (ETDEWEB)

Kalay, Yunus Eren [Iowa State Univ., Ames, IA (United States)

2009-01-01

Remarkable advances have been made since rapid solidification was first introduced to the field of materials science and technology. New types of materials such as amorphous alloys and nanostructure materials have been developed as a result of rapid solidification techniques. While these advances are, in many respects, ground breaking, much remains to be discerned concerning the fundamental relationships that exist between a liquid and a rapidly solidified solid. The scope of the current dissertation involves an extensive set of experimental, analytical, and computational studies designed to increase the overall understanding of morphological selection, phase competition, and structural hierarchy that occurs under far-from equilibrium conditions. High pressure gas atomization and Cu-block melt-spinning are the two different rapid solidification techniques applied in this study. The research is mainly focused on Al-Si and Al-Sm alloy systems. Silicon and samarium produce different, yet favorable, systems for exploration when alloyed with aluminum under far-from equilibrium conditions. One of the main differences comes from the positions of their respective T₀ curves, which makes Al-Si a good candidate for solubility extension while the plunging T₀ line in Al-Sm promotes glass formation. The rapidly solidified gas-atomized Al-Si powders within a composition range of 15 to 50 wt% Si are examined using scanning and transmission electron microscopy. The non-equilibrium partitioning and morphological selection observed by examining powders at different size classes are described via a microstructure map. The interface velocities and the amount of undercooling present in the powders are estimated from measured eutectic spacings based on Jackson-Hunt (JH) and Trivedi-Magnin-Kurz (TMK) models, which permit a direct comparison of theoretical predictions. For an average particle size of 10 {micro}m with a Peclet number of ~0.2, JH and TMK deviate from

Structure and mechanical properties of nanostructured Al-0.3%Cu alloy

DEFF Research Database (Denmark)

Wakeel, Aneela; Huang, Tianlin; Wu, Guilin

2014-01-01

An Al-0.3%Cu alloy has been produced using extremely high purity (99.9996%) Al and OFHC Cu.The alloy was cold rolled to 98% thickness reduction, forming a stable lamellar structure that has a lamellar boundary spacing of about 200nm and a tensile strength of 225MPa. During recovery annealing at t...

Copper alloys with improved properties: standard ingot metallurgy vs. powder metallurgy

Directory of Open Access Journals (Sweden)

Milan T. Jovanović

2014-09-01

Full Text Available Three copper-based alloys: two composites reinforced with Al2O3 particles and processed through powder metallurgy (P/M route, i.e. by internal oxidation (Cu-2.5Al composite and by mechanical alloying (Cu-4.7Al2O3 and Cu-0.4Cr-0.08Zr alloy produced by ingot metallurgy (vacuum melting and casting were the object of this investigation. Light microscope and scanning electron microscope (SEM equipped with electron X-ray spectrometer (EDS were used for microstructural characterization. Microhardness and electrical conductivity were also measured. Compared to composite materials, Cu-0.4Cr-0.08Zr alloy possesses highest electrical conductivity in the range from 20 to 800 ℃, whereas the lowest conductivity shows composite Cu-2.5Al processed by internal oxidation. In spite to somewhat lower electrical conductivity (probably due to inadequate density, Cu-2.5Al composite exhibits thermal stability enabling its application at much higher temperatures than materials processed by mechanical alloying or by vacuum melting and casting.

Development of amorphous and nanocrystalline Al65Cu35-xZrx alloys by mechanical alloying

International Nuclear Information System (INIS)

Manna, I.; Chattopadhyay, P.P.; Banhart, F.; Fecht, H.J.

2004-01-01

Mechanical alloying of Al 65 Cu 35-x Zr x (x=5, 15 and 25 at.% Zr) elemental powder blends by planetary ball milling up to 50 h yields amorphous and/or nanocrystalline products. Microstructure of the milled product at different stages of milling has been characterized by X-ray diffraction, (XRD) high-resolution transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy (EDS). Among the different alloys synthesized by mechanical alloying, Al 65 Cu 20 Zr 15 yields a predominantly amorphous product, while the other two alloys develop a composite microstructure comprising nanocrystalline and amorphous solid solutions in Al 65 Cu 10 Zr 25 and nano-intermetallic phase/compound in Al 65 Cu 30 Zr 5 , respectively. The genesis of solid-state amorphization in Al 65 Cu 20 Zr 15 and Al 65 Cu 10 Zr 25 is investigated

Phase constituents and microstructure of laser cladding Al2O3/Ti3Al reinforced ceramic layer on titanium alloy

International Nuclear Information System (INIS)

Li Jianing; Chen Chuanzhong; Lin Zhaoqing; Squartini, Tiziano

2011-01-01

Research highlights: → In this study, Fe 3 Al has been chosen as cladding powder due to its excellent properties of wear resistance and high strength, etc. → Laser cladding of Fe 3 Al + TiB 2 /Al 2 O 3 pre-placed alloy powder on Ti-6Al-4V alloy substrate can form the Ti 3 Al/Fe 3 Al + TiB 2 /Al 2 O 3 ceramic layer, which can increase wear resistance of substrate. → In cladding process, Al 2 O 3 can react with TiB 2 leading to formation of Ti 3 Al and B. → This principle can be used to improve the Fe 3 Al + TiB 2 laser-cladded coating. - Abstract: Laser cladding of the Fe 3 Al + TiB 2 /Al 2 O 3 pre-placed alloy powder on Ti-6Al-4V alloy can form the Ti 3 Al/Fe 3 Al + TiB 2 /Al 2 O 3 ceramic layer, which can greatly increase wear resistance of titanium alloy. In this study, the Ti 3 Al/Fe 3 Al + TiB 2 /Al 2 O 3 ceramic layer has been researched by means of electron probe, X-ray diffraction, scanning electron microscope and micro-analyzer. In cladding process, Al 2 O 3 can react with TiB 2 leading to formation of amount of Ti 3 Al and B. This principle can be used to improve the Fe 3 Al + TiB 2 laser cladded coating, it was found that with addition of Al 2 O 3 , the microstructure performance and micro-hardness of the coating was obviously improved due to the action of the Al-Ti-B system and hard phases.

SrZnO nanostructures grown on templated Al2O3 substrates by pulsed laser deposition

Science.gov (United States)

Labis, Joselito P.; Alanazi, Anwar Q.; Albrithen, Hamad A.; El-Toni, Ahmed Mohamed; Hezam, Mahmoud; Elafifi, Hussein Elsayed; Abaza, Osama M.

2017-09-01

The parameters of pulsed laser deposition (PLD) have been optimized to design different nanostructures of Strontium-alloyed zinc oxide (SrZnO). In this work, SrZnO nanostructures are grown on Al2O3 substrates via two-step templating/seeding approach. In the temperature range between 300 - 750 oC and O2 background pressures between 0.01 and 10 Torr, the growth conditions have been tailored to grow unique pointed leaf-like- and pitted olive-like nanostructures. Prior to the growth of the nanostructures, a thin SrZnO layer that serves as seed layer/template is first deposited on the Al2O3 substrates at ˜300oC and background oxygen pressure of 10 mTorr. The optical properties of the nanostructures were examined by UV/Vis spectroscopy and photoluminescence (PL), while the structures/morphologies were examined by SEM, TEM, and XRD. The alloyed SrZnO nanostructures, grown by ablating ZnO targets with 5, 10, 25% SrO contents, have in common a single-crystal hexagonal nanostructure with (0002) preferential orientation and have shown remarkable changes in the morphological and optical properties of the materials. To date, this is the only reported work on optimization of laser ablation parameters to design novel SrZnO nanostructures in the 5-25% alloying range, as most related Sr-doped ZnO studies were done below 7% doping. Although the physical properties of ZnO are modified via Sr doping, the mechanism remains unclear. The PLD-grown SrZnO nanostructures were directly grown onto the Al2O3 substrates; thus making these nanomaterials very promising for potential applications in biosensors, love-wave filters, solar cells, and ultrasonic oscillators.

SrZnO nanostructures grown on templated Al2O3 substrates by pulsed laser deposition

Directory of Open Access Journals (Sweden)

Joselito P. Labis

2017-09-01

Full Text Available The parameters of pulsed laser deposition (PLD have been optimized to design different nanostructures of Strontium-alloyed zinc oxide (SrZnO. In this work, SrZnO nanostructures are grown on Al2O3 substrates via two-step templating/seeding approach. In the temperature range between 300 - 750 oC and O2 background pressures between 0.01 and 10 Torr, the growth conditions have been tailored to grow unique pointed leaf-like- and pitted olive-like nanostructures. Prior to the growth of the nanostructures, a thin SrZnO layer that serves as seed layer/template is first deposited on the Al2O3 substrates at ∼300oC and background oxygen pressure of 10 mTorr. The optical properties of the nanostructures were examined by UV/Vis spectroscopy and photoluminescence (PL, while the structures/morphologies were examined by SEM, TEM, and XRD. The alloyed SrZnO nanostructures, grown by ablating ZnO targets with 5, 10, 25% SrO contents, have in common a single-crystal hexagonal nanostructure with (0002 preferential orientation and have shown remarkable changes in the morphological and optical properties of the materials. To date, this is the only reported work on optimization of laser ablation parameters to design novel SrZnO nanostructures in the 5-25% alloying range, as most related Sr-doped ZnO studies were done below 7% doping. Although the physical properties of ZnO are modified via Sr doping, the mechanism remains unclear. The PLD-grown SrZnO nanostructures were directly grown onto the Al2O3 substrates; thus making these nanomaterials very promising for potential applications in biosensors, love-wave filters, solar cells, and ultrasonic oscillators.

Development of low-Cr ODS FeCrAl alloys for accident-tolerant fuel cladding

Science.gov (United States)

Dryepondt, Sebastien; Unocic, Kinga A.; Hoelzer, David T.; Massey, Caleb P.; Pint, Bruce A.

2018-04-01

Low-Cr oxide dispersion strengthened (ODS) FeCrAl alloys were developed as accident tolerant fuel cladding because of their excellent oxidation resistance at very high temperature, high strength and improved radiation tolerance. Fe-12Cr-5Al wt.% gas atomized powder was ball milled with Y2O3+FeO, Y2O3+ZrO2 or Y2O3+TiO2, and the resulting powders were extruded at 950 °C. The resulting fine grain structure, particularly for the Ti and Zr containing alloys, led to very high strength but limited ductility. Comparison with variants of commercial PM2000 (Fe-20Cr-5Al) highlighted the significant impact of the powder consolidation step on the alloy grain size and, therefore, on the alloy mechanical properties at T < 500 °C. These low-Cr compositions exhibited good oxidation resistance at 1400 °C in air and steam for 4 h but could not form a protective alumina scale at 1450 °C, similar to observations for fine grained PM2000 alloys. The effect of alloy grain size, Zr and Ti additions, and impurities on the alloy mechanical and oxidation behaviors are discussed.

Study of structural, optical and thermal properties of nanostructured SnSe{sub 2} prepared by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Borges, Z.V. [Faculdade de Tecnologia, Universidade Federal do Amazonas, 3000 Japiim, 69077-000 Manaus, Amazonas (Brazil); Poffo, C.M., E-mail: claudio.poffo@ufsc.br [Universidade Federal de Santa Catarina, Campus de Araranguá, 88900-000, Santa Catarina (Brazil); Lima, J.C. de [Departamento de Física, Universidade Federal de Santa Catarina, Campus Trindade, C.P. 476, 88040-900 Florianópolis, Santa Catarina (Brazil); Souza, S.M. de; Trichês, D.M.; Nogueira, T.P.O. [Departamento de Física, Universidade Federal do Amazonas, 3000 Japiim, 69077-000 Manaus, Amazonas (Brazil); Manzato, L. [Instituto Federal de Educação, Ciência e Tecnologia do Amazonas, 1672, 69075-351 Manaus, Amazonas (Brazil); Biasi, R.S. de [Seção de Engenharia Mecânica e de Materiais, Instituto Militar de Engenharia, 22290-270 Rio de Janeiro (Brazil)

2016-02-01

A nanostructured SnSe{sub 2} phase was successfully produced by mechanical alloying. The influence of defect centers on the structural, optical and photoacoustic properties of the alloy was investigated by annealing the as-milled SnSe{sub 2} powder. From optical absorbance and photoacoustic absorption measurements, the energy band gap, E{sub g}, and the thermal diffusivity, α, values were determined for as-milled and annealed samples. The thermal conductivity values for the as-milled and annealed samples were estimated by using the α values obtained from the photoacoustic measurements, the density values obtained from the Rietveld refinement of the X-ray diffraction patterns and the specific heat value for the bulk SnSe{sub 2} phase. These values were used to estimate the dimensionless figure of merit ZT. It was evidenced that the ZT parameter of the as-milled nanostructured SnSe{sub 2} sample is almost twice larger than the ZT of the annealed sample. - Highlights: • Nanostructured SnSe{sub 2} was produced using Mechanical Alloying technique. • As milled sample has a high fraction of interfacial component (80%). • Thermal diffusivity value for nanostructured SnSe{sub 2} was a new report in literature.

Powder metallurgical processing of equiatomic AlCoCrFeNi high entropy alloy: Microstructure and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Mohanty, S.; Maity, T.N.; Mukhopadhyay, S. [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India); Sarkar, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Gurao, N.P. [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India); Bhowmick, S. [Hysitron Inc., Eden Prairie, MN 55344 (United States); Biswas, Krishanu, E-mail: kbiswas@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India)

2017-01-02

Phase formation, microstructural evolution and the mechanical properties of novel multi-component equiatomic AlCoCrFeNi high entropy alloy synthesized by high energy ball milling followed by spark plasma sintering have been reported here. The microstructure of the mechanically alloyed (MA) powder and sintered samples were studied using X-ray diffraction, scanning electron and transmission electron microscopy, whereas the detailed investigation of the mechanical properties of the sintered samples were measured using micro and nano hardness techniques. The fracture toughness measurements were performed by applying single edge V notch beam (SEVNB) technique. The MA powder shows the presence of FCC (τ) and BCC (κ) solid solution phases. Extended ball milling (up to 60 h) does not change the phases present in MA powder. The sintered pellets show phase-separated microstructure consisting of Al-Ni rich L1{sub 2} phase, α′ and tetragonal Cr-Fe-Co based σ phase along with Al-Ni-Co-Fe FCC solid solution phase (ε) for sample sintered from 973 to 1273 K. The experimental evidences indicate that BCC (κ) solid solution undergoes eutectoid transformation during sintering leading to the formation of L1{sub 2} ordered α′ and σ phases, whereas FCC (τ) phase remains unaltered with a slight change in the lattice parameter. The hardness of the sample increases with sintering temperature and a sudden rise in hardness is observed 1173 K. The sample sintered at 1273 K shows the highest hardness of ~8 GPa. The elastic modulus mapping clearly indicates the presence of three phases having elastic moduli of about 300, 220 and 160 GPa. The fracture toughness obtained using SEVNB test shows a maximum value of 3.9 MPa m{sup 1/2}, which is attributed to the presence of brittle nanosized σ phase precipitates. It is proposed that significant increase in the fraction of σ phase precipitates and eutectoid transformation of the τ phase contribute to increase in hardness along with

Low temperature study of micrometric powder of melted Fe50Mn10Al40 alloy

International Nuclear Information System (INIS)

Zamora, Ligia E.; Pérez Alcazar, G.A.; Tabares, J.A.; Romero, J.J.; Martinez, A.; Gonzalez, J.M.; Palomares, F.J.; Marco, J.F.

2012-01-01

Melted Fe 50 Mn 10 Al 40 alloy powder with particle size less than 40 μm was characterized at room temperature by XRD, SEM and XPS; and at low temperatures by Mössbauer spectrometry, ac susceptibility, and magnetization analysis. The results show that the sample is BCC ferromagnetic but with a big contribution of paramagnetic sites, and presents super-paramagnetic and re-entrant spin-glass phases with critical temperatures of 265 and 35 K, respectively. The presence of the different phases detected is due to the disordered character of the sample and the competitive magnetic interactions. The obtained values of the saturation magnetization and the coercive field as a function of temperature present a behavior which indicates a ferromagnetic phase. However, the behavior of the FC curve and that of the coercive field as a function of temperature suggest that the dipolar magnetic interaction between particles contributes to the internal magnetic field in the same way as was reported for nanoparticulate powders.

Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

Science.gov (United States)

Herbell, T. P.

1976-01-01

Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

Thermal properties and kinetics of Al/α-MnO{sub 2} nanostructure thermite

Energy Technology Data Exchange (ETDEWEB)

Song, Jia-Xing; Fang, Xiang; Guo, Tao; Ding, Wen; Zhang, Xiao-Nan; Yao, Miao, E-mail: 1023855857@qq.com [PLA University of Science and Technology, Nanjing (China); Bei, Feng-Li; Yu, Hong-Jun [Nanjing University of Science and Technology (China)

2018-05-01

In this work, thermal properties and kinetics of Al-nanoparticles/α-MnO{sub 2} nanorods thermite were reported. The α-MnO{sub 2} nanorods were synthesized using a hydrothermal method and were characterized by X-ray powder diffraction (XRD) and X-ray photoelectron spectra (XPS), then combined with Al nanoparticles based on the ultrasonic mixing method to prepare the nanostructure thermite. Besides, both pure components and mixture were characterized by field emission scanning electron microscopy (FE-SEM) to observe their morphologies and structures. Subsequently, the thermal properties of Al/α-MnO{sub 2} nanostructure thermite were studied on the basis of thermogravimetric-differential scanning calorimetry (TG-DSC). According to the TG-DSC tests, the calculation results of activation energy for kinetics of Al/α-MnO{sub 2} thermite were obtained using different isoconversional methods. It was found that Al/α-MnO{sub 2} nanostructure thermite has high heat release and low onset temperature, and the heat release of the nanostructure thermite was approximately 1146.6 J g{sup -1}. (author)

Pulsed current activated synthesis and rapid consolidation of a nanostructured Mg2Al4Si5O18 and its mechanical properties

Science.gov (United States)

Shon, In-Jin; Kang, Hyun-Su; Doh, Jung-Mann; Yoon, Jin-Kook

2015-03-01

Nanocrystalline materials have received much attention as advanced engineering materials, with improved mechanical properties. Attention has been directed to the application of nanomaterials, as they possess excellent mechanical properties (high strength, high hardness, excellent ductility and toughness). A singlestep synthesis and consolidation of nanostructured Mg2Al4Si5O18 was achieved by pulsed current heating, using the stoichiometric mixture of MgO, Al2O3 and SiO2 powders. Before sintering, the powder mixture was high-energy ball milled for 10 h. From the milled powder mixture, a highly dense nanostructured Mg2Al4Si5O18 compound could be obtained within one minute, under the simultaneous application of 80 MPa pressure, and a pulsed current. The advantage of this process is that it allows an instant densification to the near theoretical density, while sustaining the nanosized microstructure of raw powders. The sintering behavior, microstructure and mechanical properties of Mg2Al4Si5O18 were evaluated. The fracture toughness of a nanostructured Mg2Al4Si5O18 compound was higher than that of sub-micron Mg2Al4Si5O18 compound.

Identification of phases in zinc alloy powders using electron backscatter diffraction

Energy Technology Data Exchange (ETDEWEB)

Perez, Martin G. [Graduate Center for Materials Research, University of Missouri-Rolla, Rolla, MO 65409 (United States); Kenik, Edward A. [Oak Ridge National Laboratory, 100 Bethel Valley Rd., Bldg. 4515, MS-6064, P.O. Box 2008, Oak Ridge, TN 37831 (United States); O' Keefe, Matthew J. [Graduate Center for Materials Research, University of Missouri-Rolla, Rolla, MO 65409 (United States)]. E-mail: mjokeefe@umr.edu; Miller, F. Scott [Graduate Center for Materials Research, University of Missouri-Rolla, Rolla, MO 65409 (United States); Johnson, Benedict [Graduate Center for Materials Research, University of Missouri-Rolla, Rolla, MO 65409 (United States)

2006-05-25

Scanning electron microscopy and electron backscatter diffraction (EBSD) were used for the structural characterization of phases in Zn alloy powders. Commercial Zn alloy powders contained additions of <1000 ppm of Bi, In, Al or Mg. Bismuth and In have extremely low solubility in Zn and form intermetallic Bi-In compounds which segregate to the Zn grain boundaries. The Bi-In phases were <0.3 {mu}m in size, had low melting points, and were not abundant enough for EBSD analysis. Increasing the alloying additions 20-40-fold resulted in Bi-In phases >1 {mu}m that could be used for EBSD analysis for phase characterization. Deformation-free microstructures were obtained by mechanical polishing and ion milling. The Zn matrix was characterized as Zn via EBSD. A BiIn{sub 2} phase was identified in the powder microstructures via EBSD. An In phase with 8-9 wt.% Bi was identified using low voltage energy dispersive spectroscopy and closely matched the composition predicted by the Bi-In phase diagram.

Superplastic deformation of P/M and I/M Al-Li based alloys

International Nuclear Information System (INIS)

Lederich, R.J.; Sastry, S.M.L.

1984-01-01

Incremental strain-rate and constant strain-rate cone-forming tests have been carried out at 450-550 C to investigate the superplastic forming characteristics of Al-Li-Cu-Mn, Al-Li-Cu-Mg-Zr, and Al-Li-Zn-Mg alloys processed by powder-metallurgy (P/M) and ingot-metallurgy (I/M) techniques. It is found that P/M Al-Li alloys containing 0.2 pct Zr are inherently superplastically formable without the need for extensive thermomechanical processing. I/M Al-Li alloys containing Zr are also superplastically formable. The mechanical properties of the superplastically formed and solution-treated-and-aged alloys are comparable to those of solution-treated-and-aged alloys before superplastic forming. 6 references

Development and characterization of Powder Metallurgy (PM) 2XXX series Al alloy products and Metal Matrix Composite (MMC) 2XXX Al/SiC materials for high temperature aircraft structural applications

Science.gov (United States)

Chellman, D. J.; Gurganus, T. B.; Walker, J. A.

1992-01-01

The results of a series of material studies performed by the Lockheed Aeronautical Systems Company over the time period from 1980 to 1991 are discussed. The technical objective of these evaluations was to develop and characterize advanced aluminum alloy materials with temperature capabilities extending to 350 F. An overview is given of the first five alloy development efforts under this contract. Prior work conducted during the first five modifications of the alloy development program are listed. Recent developments based on the addition of high Zr levels to an optimum Al-Cu-Mg alloy composition by powder metallurgy processing are discussed. Both reinforced and SiC or B4C ceramic reinforced alloys were explored to achieve specific target goals for high temperature aluminum alloy applications.

Synthesis of Amorphous Powders of Ni-Si and Co-Si Alloys by Mechanical Alloying

Science.gov (United States)

Omuro, Keisuke; Miura, Harumatsu

1991-05-01

Amorphous powders of the Ni-Si and Co-Si alloys are synthesized by mechanical alloying (MA) from crystalline elemental powders using a high energy ball mill. The alloying and amorphization process is examined by X-ray diffraction, differential scanning calorimetry (DSC), and scanning electron microscopy. For the Ni-Si alloy, it is confirmed that the crystallization temperature of the MA powder, measured by DSC, is in good agreement with that of the powder sample prepared by mechanical grinding from the cast alloy ingot products of the same composition.

Preparation, deformation, and failure of functional Al-Sn and Al-Sn-Pb nanocrystalline alloys

Science.gov (United States)

Noskova, N. I.; Vil'Danova, N. F.; Filippov, Yu. I.; Churbaev, R. V.; Pereturina, I. A.; Korshunov, L. G.; Korznikov, A. V.

2006-12-01

Changes in the structure, hardness, mechanical properties, and friction coefficient of Al-30% Sn, Al-15% Sn-25% Pb, and Al-5% Sn-35% Pb (wt %) alloys subjected to severe plastic deformation by equal-channel angular pressing (with a force of 40 tonne) and by shear at a pressure of 5 GPa have been studied. The transition into the nanocrystalline state was shown to occur at different degrees of plastic deformation. The hardness exhibits nonmonotonic variations, namely, first it increases and subsequently decreases. The friction coefficient of the Al-30% Sn, Al-15% Sn-25% Pb, and Al-5% Sn-35% Pb alloys quenched from the melt was found to be 0.33; the friction coefficients of these alloys in the submicrocrystalline state (after equal-channel angular pressing) equal 0.24, 0.32, and 0.35, respectively. The effect of disintegration into nano-sized powders was found to occur in the Al-15% Sn-25% Pb, and Al-5% Sn-35% Pb alloys after severe plastic deformation to ɛ = 6.4 and subsequent short-time holding.

Effect Of SiC Particles On Sinterability Of Al-Zn-Mg-Cu P/M Alloy

Directory of Open Access Journals (Sweden)

Rudianto H.

2015-06-01

Full Text Available Premix Al-5.5Zn-2.5Mg-0.5Cu alloy powder was analyzed as matrix in this research. Gas atomized powder Al-9Si with 20% volume fraction of SiC particles was used as reinforcement and added into the alloy with varied concentration. Mix powders were compacted by dual action press with compaction pressure of 700 MPa. High volume fraction of SiC particles gave lower green density due to resistance of SiC particles to plastic deformation during compaction process and resulted voids between particles and this might reduce sinterability of this mix powder. Sintering was carried out under ultra high purity nitrogen gas from 565°-580°C for 1 hour. High content of premix Al-5.5Zn-2.5Mg-0.5Cu alloy powder gave better sintering density and reached up to 98% relative. Void between particles, oxide layer on aluminum powder and lower wettability between matrix and reinforcement particles lead to uncompleted liquid phase sintering, and resulted on lower sintering density and mechanical properties on powder with high content of SiC particles. Mix powder with wt90% of Alumix 431D and wt10% of Al-9Si-vf20SiC powder gave higher tensile strength compare to another mix powder for 270 MPa. From chemical compositions, sintering precipitates might form after sintering such as MgZn2, CuAl2 and Mg2Si. X-ray diffraction, DSC-TGA, and SEM were used to characterize these materials.

Nanocrystalline Al-based alloys - lightweight materials with attractive mechanical properties

International Nuclear Information System (INIS)

Latuch, J; Cieslak, G; Dimitrov, H; Krasnowski, M; Kulik, T

2009-01-01

In this study, several ways of bulk nanocrystalline Al-based alloys' production by high-pressure compaction of powders were explored. The effect of chemical composition and compaction parameters on the structure, quality and mechanical properties of the bulk samples was studied. Bulk nanocrystalline Al-Mm-Ni-(Fe,Co) alloys were prepared by ball-milling of amorphous ribbons followed by consolidation. The maximum microhardness (540 HV0.1) was achieved for the samples compacted at 275 deg. C under 7.7 GPa (which resulted in an amorphous bulk) and nanocrystallised at 235 deg. C for 20 min. Another group of the produced materials were bulk nanocrystalline Al-Si-(Ni,Fe)-Mm alloys obtained by ball-milling of nanocrystalline ribbons and consolidation. The hardness of these samples achieved the value five times higher (350HV) than that of commercial 4xxx series Al alloys. Nanocrystalline Al-based alloys were also prepared by mechanical alloying followed by hot-pressing. In this group of materials, there were Al-Fe alloys containing 50-85 at.% of Al and ternary or quaternary Al-Fe-(Ti, Si, Ni, Mg, B) alloys. Microhardness of these alloys was in the range of 613 - 1235 HV0.2, depending on the composition.

Structure and hardness of TiAl-TiB2 composite prepared by hot isostatic pressing of mechanically alloyed powders. Mekanikaru aroingu funmatsu no HIP shoketsu ni yori sakuseishita TiAl/TiB2 fukugo zairyo no soshiki to kodo

Energy Technology Data Exchange (ETDEWEB)

Sato, T; Shimakage, K [Muroran Inst. of Technology, Hokkaido (Japan). Faculty of Engineering; Miyakawa, S [Muroran Inst. of Technology, Hokkaido (Japan). Graduate Student

1992-11-20

The practical application of Ti-Al system intermetallic compounds is expected as an advanced light heat resistant material. TiAl group out of them, as for the specific strength, has an equivalent maximum working temperature as that of the nickel base alloy, which is utilized as a turbine material for the current aircraft, and moreover it is also said that it is superior in the creep and rupture properties to the latter. In this study, by mechanical alloying (MA) of each mixed powder of Ti-Al and Ti-B, by suing heptane as a grinding aid, each MA powder of the amorphous TiAl containing carbon and extremely fine compound TiB2 were prepared, and subsequently the true density sintering by the hot isostatic pressing (HIP) was performed, and by doing these, the preparation of TiAl/TiB2 system composite material with a high composite ratio of TiO2 was tried. Consequently, by the MA treatment of the mixed powder of Ti and B for more than 50 hours, the compound powder of TiB2 mixed with TiB could be prepared, and its hardness has shown the maximum value Hmv=l200 with a composition of TiAl/25 mol % TiB2. 14 refs., 10 figs., 2 tabs.

Superplasticity in powder metallurgy aluminum alloys and composites

International Nuclear Information System (INIS)

Mishra, R.S.; Bieler, T.R.; Mukherjee, A.K.

1995-01-01

Superplasticity in powder metallurgy Al alloys and composites has been reviewed through a detailed analysis. The stress-strain curves can be put into 4 categories: classical well-behaved type, continuous strain hardening type, continuous strain softening type and complex type. The origin of these different types of is discussed. The microstructural features of the processed material and the role of strain have been reviewed. The role of increasing misorientation of low angle boundaries to high angle boundaries by lattice dislocation absorption is examined. Threshold stresses have been determined and analyzed. The parametric dependencies for superplastic flow in modified conventional aluminum alloys, mechanically alloyed alloys and Al alloy matrix composites is determined to elucidate the superplastic mechanism at high strain rates. The role of incipient melting has been analyzed. A stress exponent of 2, an activation energy equal to that for grain boundary diffusion and a grain size dependence of 2 generally describes superplastic flow in modified conventional Al alloys and mechanically alloyed alloys. The present results agree well with the predictions of grain boundary sliding models. This suggests that the mechanism of high strain rate superplasticity in the above-mentioned alloys is similar to conventional superplasticity. The shift of optimum superplastic strain rates to higher values is a consequence of microstructural refinement. The parametric dependencies for superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of superplasticity in aluminum alloy matrix composites, however, is different. A true activation energy of 313 kJ/mol best describes the composites having SiC reinforcements. The role of shape of the reinforcement (particle or whisker) and processing history is addressed. The analysis suggests that the mechanism for superplasticity in composites is interface diffusion controlled grain boundary sliding

Composition and Performance of Nanostructured Zirconium Titanium Conversion Coating on Aluminum-Magnesium Alloys

Directory of Open Access Journals (Sweden)

Sheng-xue Yu

2013-01-01

Full Text Available Nanostructured conversion coating of Al-Mg alloy was obtained via the surface treatment with zirconium titanium salt solution at 25°C for 10 min. The zirconium titanium salt solution is composed of tannic acid 1.00 g·L−1, K2ZrF6 0.75 g·L−1, NaF 1.25 g·L−1, MgSO4 1.0 g/L, and tetra-n-butyl titanate (TBT 0.08 g·L−1. X-ray diffraction (XRD, X-ray photoelectron spectroscopy (XPS, and Fourier transform infrared spectrum (FT-IR were used to characterize the composition and structure of the obtained conversion coating. The morphology of the conversion coating was obtained by atomic force microscopy (AFM and scanning electron microscopy (SEM. Results exhibit that the zirconium titanium salt conversion coating of Al-Mg alloy contains Ti, Zr, Al, F, O, Mg, C, Na, and so on. The conversion coating with nm level thickness is smooth, uniform, and compact. Corrosion resistance of conversion coating was evaluated in the 3.5 wt.% NaCl electrolyte through polarization curves and electrochemical impedance spectrum (EIS. Self-corrosion current density on the nanostructured conversion coating of Al-Mg alloy is 9.7×10-8A·cm-2, which is only 2% of that on the untreated aluminum-magnesium alloy. This result indicates that the corrosion resistance of the conversion coating is improved markedly after chemical conversion treatment.

Oxidation Behavior of TiAl-Based Alloy Modified by Double-Glow Plasma Surface Alloying with Cr-Mo

Science.gov (United States)

Wei, Xiangfei; Zhang, Pingze; Wang, Qiong; Wei, Dongbo; Chen, Xiaohu

2017-07-01

A Cr-Mo alloyed layer was prepared on a TiAl-based alloy using plasma surface alloying technique. The isothermal oxidation kinetics of the untreated and treated samples was examined at 850 °C. The microstructure and phase composition of the alloyed layer were analyzed by scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and X-ray powder diffraction (XRD). The morphology and constituent of the oxide scales were also analyzed. The results indicated that the oxidation resistance of TiAl was improved significantly after the alloying treatment. The oxide scale eventually became a mixture of Al2O3, Cr2O3 and TiO2. The oxide scale was dense and integrated throughout the oxidation process. The improvement was mainly owing to the enhancing of scale adhesion and the preferential oxidation of aluminum brought by the alloying effect for TiAl-based alloy.

Structural and electrical properties of copper-nickel-aluminum alloys obtained by conventional powder metallurgy method

International Nuclear Information System (INIS)

Monteiro, Waldemar A.; Carrio, Juan A.G.; Silveira, C.R. da; Pertile, H.K.S.

2009-01-01

This work looked for to search out systematically, in scale of laboratory, copper-nickel-aluminum alloys (Cu-Ni-Al) with conventional powder metallurgy processing, in view of the maintenance of the electric and mechanical properties with the intention of getting electric connectors of high performance or high mechanical damping. After cold uniaxial pressing (1000 kPa), sintering (780 deg C) and convenient homogenization treatments (500 deg C for different times) under vacuum (powder metallurgy), the obtained Cu-Ni-Al alloys were characterized by optical microscopy, electrical conductivity, Vickers hardness. X rays powder diffraction data were collected for the sintered samples in order to a structural and microstructural analysis. The comparative analysis is based on the sintered density, hardness, macrostructures and microstructures of the samples. (author)

Surface analysis and biocorrosion properties of nanostructured surface sol-gel coatings on Ti6Al4V titanium alloy implants.

Science.gov (United States)

Advincula, Maria C; Petersen, Don; Rahemtulla, Firoz; Advincula, Rigoberto; Lemons, Jack E

2007-01-01

Surfaces of biocompatible alloys used as implants play a significant role in their osseointegration. Surface sol-gel processing (SSP), a variant of the bulk sol-gel technique, is a relatively new process to prepare bioreactive nanostructured titanium oxide for thin film coatings. The surface topography, roughness, and composition of sol-gel processed Ti6Al4V titanium alloy coatings was investigated by atomic force microscopy (AFM) and X-ray electron spectroscopy (XPS). This was correlated with corrosion properties, adhesive strength, and bioreactivity in simulated body fluids (SBF). Electroimpedance spectroscopy (EIS) and polarization studies indicated similar advantageous corrosion properties between sol-gel coated and uncoated Ti6Al4V, which was attributed to the stable TiO2 composition, topography, and adhesive strength of the sol-gel coating. In addition, inductive coupled plasma (ICP) and scanning electron microscopy with energy dispersive spectrometry (SEM-EDS) analysis of substrates immersed in SBF revealed higher deposition of calcium and phosphate and low release rates of alloying elements from the sol-gel modified alloys. The equivalent corrosion behavior and the definite increase in nucleation of calcium apatite indicate the potential of the sol-gel coating for enhanced bioimplant applications. 2006 Wiley Periodicals, Inc.

Powder metallurgy Al–6Cr–2Fe–1Ti alloy prepared by melt atomisation and hot ultra-high pressure compaction

International Nuclear Information System (INIS)

Dám, Karel; Vojtěch, Dalibor; Průša, Filip

2013-01-01

Al--6Cr--2Fe--1Ti alloy was prepared by melt atomisation into rapidly solidified powder. The powder was compacted using uniaxial hot compression at an ultra-high pressure (6 GPa). The samples were pressed at 300, 400 and 500 °C. The structure, mechanical properties and thermal stability were examined and compared with those of the commercially available Al--12Si--1Cu--1Mg--1Ni casting alloy, which is considered thermally stable. It was shown that the hot compression at ultra-high pressure results in a compact and pore-free material with excellent mechanical properties. The elevated pressing temperatures were found to be effective at increasing the mechanical stability after applying the ultra-high pressure. The results of thermal stability testing revealed that the mechanical properties do not change significantly at high temperature, even after 100 h of annealing at 400 °C. In addition, the Al--6Cr--2Fe--1Ti alloy exhibited very good creep resistance. A comparison between the commercial Al--12Si--1Cu--1Mg--1Ni alloy and the powder metallurgy alloy shows that this alloy has significantly better mechanical properties and thermal stability.

Investigation of nanostructured Al-10 wt.% Zr material prepared by ball milling for high temperature applications

International Nuclear Information System (INIS)

Prosviryakov, A.S.; Shcherbachev, K.D.; Tabachkova, N.Yu.

2017-01-01

Ground chips of as-cast Al-10 wt.% Zr alloy were subjected to mechanical alloying (MA) with 5 vol.% of nanodiamond addition in a high energy planetary ball-mill. The aim of this work was to investigate the microstructure, phase transformation and mechanical properties of the material both after MA and after subsequent annealing. Optical and transmission electron microscopes were used for morphological and microstructural analysis. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined. It was shown that mechanical alloying of as-cast Al-10wt.%Zr alloy during 20 h leads to a complete dissolution of the primary tetragonal Al 3 Zr crystals in aluminum. At the same time, the powder microhardness increases to 370 HV. Metastable cubic Al 3 Zr phase nanoparticles precipitate from the Al solution due to its decomposition after annealing, however, the Al solid solution remains supersaturated and nanocrystalline. Compression tests at room temperature and at 300 °C showed that the strength values of the hot-pressed samples reach 822 MPa and 344 MPa, respectively. - Highlights: •As-cast Al-10 wt.% Zr alloy was mechanically alloyed with 5 vol.% nanodiamond. •The primary tetragonal Al 3 Zr crystals were completely dissolved in Al after 20 h. •Cubic Al 3 Zr phase nanoparticles precipitated from Al solution after aging. •The aged bulk material showed a high strength at room and elevated temperatures.

Investigation of nanostructured Al-10 wt.% Zr material prepared by ball milling for high temperature applications

Energy Technology Data Exchange (ETDEWEB)

Prosviryakov, A.S., E-mail: pro.alex@mail.ru; Shcherbachev, K.D.; Tabachkova, N.Yu.

2017-01-15

Ground chips of as-cast Al-10 wt.% Zr alloy were subjected to mechanical alloying (MA) with 5 vol.% of nanodiamond addition in a high energy planetary ball-mill. The aim of this work was to investigate the microstructure, phase transformation and mechanical properties of the material both after MA and after subsequent annealing. Optical and transmission electron microscopes were used for morphological and microstructural analysis. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined. It was shown that mechanical alloying of as-cast Al-10wt.%Zr alloy during 20 h leads to a complete dissolution of the primary tetragonal Al{sub 3}Zr crystals in aluminum. At the same time, the powder microhardness increases to 370 HV. Metastable cubic Al{sub 3}Zr phase nanoparticles precipitate from the Al solution due to its decomposition after annealing, however, the Al solid solution remains supersaturated and nanocrystalline. Compression tests at room temperature and at 300 °C showed that the strength values of the hot-pressed samples reach 822 MPa and 344 MPa, respectively. - Highlights: •As-cast Al-10 wt.% Zr alloy was mechanically alloyed with 5 vol.% nanodiamond. •The primary tetragonal Al{sub 3}Zr crystals were completely dissolved in Al after 20 h. •Cubic Al{sub 3}Zr phase nanoparticles precipitated from Al solution after aging. •The aged bulk material showed a high strength at room and elevated temperatures.

Thermodynamic analysis of (Ni, Fe)3Al formation by mechanical alloying

International Nuclear Information System (INIS)

Adabavazeh, Z.; Karimzadeh, F.; Enayati, M.H.

2012-01-01

Highlights: ► (Ni, Fe) 3 Al intermetallic compound was synthesized by mechanical alloying. ► We use a thermodynamic analysis to predict the more stable phase. ► We calculate the Gibbs free-energy changes by using extended Miedema model. ► The results of MA compared with thermodynamic analysis and showed a good agreement with it. - Abstract: (Ni, Fe) 3 Al intermetallic compound was synthesized by mechanical alloying (MA) of Ni, Fe and Al elemental powder mixtures of composition Ni 50 Fe 25 Al 25 . Phase transformation and microstructure characteristics of the alloy powders were investigated by X-ray diffraction (XRD). The results show that mechanical alloying resulted in a Ni (Al, Fe) solid solution. By continued milling, this structure transformed to the disordered (Ni, Fe) 3 Al intermetallic compound. A thermodynamic model developed on the basis of extended theory of Miedema is used to calculate the Gibbs free-energy changes. Final product of MA is a phase having minimal Gibbs free energy compared with other competing phases in Ni–Fe–Al system. However in Ni–Fe–Al system, the most stable phase at all compositions is intermetallic compound (not amorphous phase or solid solution). The results of MA were compared with thermodynamic analysis and revealed the leading role of thermodynamic on the formation of MA product prediction.

Obtainment of the alloy Cu13Al4Ni using processed by powder metallurgy; Obtencao da liga Cu13Al4Ni via metalurgia do po

Energy Technology Data Exchange (ETDEWEB)

Grossi, L.J.; Damasceno, N.; Muterlle, P.V., E-mail: larajgrossi@yahoo.com.br [Universidade de Brasilia (UnB), Brasilia, DF (Brazil). Departamento de Engenharia Mecanica

2016-07-01

The powder metallurgy is a technique environmentally advantageous that allows the production of many pieces, with a good superficial finishing and dimensional tolerance. For the production of pieces using technique, basics steps are carried out, as the characterization of powders, the mixing and homogenization, compacting and sintering. In this context, this work has as objective the obtainment of the Cu13Al4Ni alloy via powder metallurgy. For this, was made a high energy milling for 2, 4 and 8 hours. Then, the milled powder was compacted and posteriorly, sintered in an oven with controlled atmosphere. It was observed that the milling time affects directly in sintering of the pieces. The best results obtained were for the samples that were milled for 4 hours. This samples have showed 21, 52% of porosity and 6,382 g/cm³ of the density of sintered. (author)

Structure investigations of ferromagnetic Co-Ni-Al alloys obtained by powder metallurgy.

Science.gov (United States)

Maziarz, W; Dutkiewicz, J; Lityńska-Dobrzyńska, L; Santamarta, R; Cesari, E

2010-03-01

Elemental powders of Co, Ni and Al in the proper amounts to obtain Co(35)Ni(40)Al(25) and Co(40)Ni(35)Al(25) nominal compositions were ball milled in a high-energy mill for 80 h. After 40 h of milling, the formation of a Co (Ni, Al) solid solution with f.c.c. structure was verified by a change of the original lattice parameter and crystallite size. Analytical transmission electron microscopy observations and X-ray diffraction measurements of the final Co (Ni, Al) solid solution showed that the crystallite size scattered from 4 to 8 nm and lattice parameter a = 0.36086 nm. The chemical EDS point analysis of the milled powder particles allowed the calculation of the e/a ratio and revealed a high degree of chemical homogeneity of the powders. Hot pressing in vacuum of the milled powders resulted in obtaining compacts with a density of about 70% of the theoretical one. An additional heat treatment increased the density and induced the martensitic transformation in a parent phase. Selected area diffraction patterns and dark field images obtained from the heat-treated sample revealed small grains around 300 nm in diameter consisting mainly of the ordered gamma phase (gamma'), often appearing as twins, and a small amount of the L1(0) ordered martensite.

Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-18

FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO₂ or ZrO₂. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

The Effect of Premixed Al-Cu Powder on the Stir Zone in Friction Stir Welding of AA3003-H18

Science.gov (United States)

Abnar, B.; Kazeminezhad, M.; Kokabi, A. H.

2015-02-01

In this research, 3-mm-thick AA3003-H18 non-heat-treatable aluminum alloy plates were joined by friction stir welding (FSW). It was performed by adding pure Cu and premixed Cu-Al powders at various rotational speeds of 800, 1000, and 1200 rpm and constant traveling speeds of 100 mm/min. At first, the powder was filled into the gap (0.2 or 0.4 mm) between two aluminum alloy plates, and then the FSW process was performed in two passes. The microstructure, mechanical properties, and formation of intermetallic compounds were investigated in both cases of using pure Cu and premixed Al-Cu powders. The results of using pure Cu and premixed Al-Cu powders were compared in the stir zone at various rotational speeds. The copper particle distribution and formation of Al-Cu intermetallic compounds (Al2Cu and AlCu) in the stir zone were desirable using premixed Al-Cu powder into the gap. The hardness values were significantly increased by formation of Al-Cu intermetallic compounds in the stir zone and it was uniform throughout the stir zone when premixed Al-Cu powder was used. Also, longitudinal tensile strength from the stir zone was higher when premixed Al-Cu powder was used instead of pure Cu powder.

Solute nanostructures and their strengthening effects in Al–7Si–0.6Mg alloy F357

CSIR Research Space (South Africa)

Sha, G

2012-01-01

Full Text Available The solute nanostructures formed in the primary a-Al grains of a semi-solid metal cast Al–7Si–0.6Mg alloy (F357) during ageing at 180°C, and the age-hardening response of the alloy, have been systematically investigated by transmission electron...

Microstructure and Properties of AlSi10Mg Powder for Selective Laser Melting

Directory of Open Access Journals (Sweden)

TANG Pengjun

2018-02-01

Full Text Available The AlSi10Mg powder was prepared by supersonic gas atomization. After classified, the powder was fabricated into block by selective laser melting (SLM. The microstructure, phase, and evolutions of powder and block were investigated by optical microscope, scanning electron microscope and X-Ray Diffraction. The tensile properties of SLM block were tested by tensile experiments at room temperature. The results show that the size distribution of AlSi10Mg powder after classified can meet the requirements of SLM technology. The powder always is spherical and spherical-like. Meanwhile, the microstructure of powders is fine and uniform, which contain α(Al matrix and (α+Si eutectic. In addition, the melt pool boundaries of SLM block are legible. The microstructure is also uniform and densified, the relative density approaches to 99.5%. On the other hand, only α(Al and few Silicon phase are detected in this condition, due to the most alloying elements are dissolved in α(Al matrix. At room temperature, the ultimate tensile strength of SLM block reaches up to 442 MPa.

Development of powder metallurgy Al alloys for high temperature aircraft structural applications, phase 2

Science.gov (United States)

Chellman, D. J.

1982-01-01

In this continuing study, the development of mechanically alloyed heat resistant aluminum alloys for aircraft were studied to develop higher strength targets and higher service temperatures. The use of higher alloy additions to MA Al-Fe-Co alloys, employment of prealloyed starting materials, and higher extrusion temperatures were investigated. While the MA Al-Fe-Co alloys exhibited good retention of strength and ductility properties at elevated temperatures and excellent stability of properties after 1000 hour exposure at elevated temperatures, a sensitivity of this system to low extrusion strain rates adversely affected the level of strength achieved. MA alloys in the Al-Li family showed excellent notched toughness and property stability after long time exposures at elevated temperatures. A loss of Li during processing and the higher extrusion temperature 482 K (900 F) resulted in low mechanical strengths. Subsequent hot and cold working of the MA Al-Li had only a mild influence on properties.

Porous Nb-Ti based alloy produced from plasma spheroidized powder

OpenAIRE

Li, Qijun; Zhang, Lin; Wei, Dongbin; Ren, Shubin; Qu, Xuanhui

2017-01-01

Spherical Nb-Ti based alloy powder was prepared by the combination of plasma spheroidization and mechanical alloying. Phase constituents, microstructure and surface state of the powder, and pore characteristics of the resulting porous alloy were investigated. The results show that the undissolved W and V in the mechanically alloyed powder is fully alloyed after spheroidization, and single β phase is achieved. Particle size of the spheroidized powder is in the range of 20–110 μm. With the decr...

Thermal Plasma Spheroidization of High-Nitrogen Stainless Steel Powder Alloys Synthesized by Mechanical Alloying

Science.gov (United States)

Razumov, Nikolay G.; Popovich, Anatoly A.; Wang, QingSheng

2018-03-01

This paper presents the results of experimental studies on the treatment of Fe-23Cr-11Mn-1N high-nitrogen stainless steel powder alloys, synthesized by the mechanical alloying (MA) of elemental powders in the flow of a thermal plasma. Fe-23Cr-11Mn-1N high-nitrogen stainless steel powder alloys were prepared by MA in the attritor under an argon atmosphere. For spheroidization of Fe-23Cr-11Mn-1N high-nitrogen stainless steel powder alloys, the TekSphero 15 plant manufactured by Tekna Plasma Systems Inc was used. The studies have shown the possibility of obtaining Fe-23Cr-11Mn-1N high-nitrogen spherical powders steel alloys from the powder obtained by MA. According to the results of a series of experiments, it was found that the results of plasma spheroidization of powders essentially depend on the size of the fraction due to some difference in the particle shape and flowability, and on the gas regime of the plasma torch. It is established that during the plasma spheroidization process, some of the nitrogen leaves the alloy. The loss rate of nitrogen depends on the size of the initial particles.

Nanocrystalline AL2 O2 powders produced by laser induced gas phase reactions

International Nuclear Information System (INIS)

Borsella, E.; Botti, S.; Martelli, S.; Zappa, G.; Giorgi, R.; Turt, S.

1993-01-01

Nanocrystalline Al 2 O 3 powders were successfully synthesized by a CO 2 laser-driven gas-phase reaction involving trimethylaluminium (Al(CH 3 ) 3 ) and nitrous-oxide (N 2 O). Ethylene (C 2 H 4 ) was added as gas sensitizer. The as-synthesized powder particles showed a considerable carbon contamination and an amorphous-like structure. After thermal treatment at 1200-1400 degrees C, the powder was transformed to hexagonal a-Al 2 O 3 with very low carbon contamination as confirmed by X-ray diffraction, X-ray photo-electron spectroscopy and chemical analysis. The calcinated powders resulted to be spherical single crystal nanoparticles with a mean size of 15-20 nm, as determined by X-ray diffraction, electron microscopy and B.E.T. specific surface measurements. The laser synthesized Al 2 O 3 particles are well suited dispersoids for intermetallic alloy technology

Influence of the chemical composition and the fabrication process on the behaviour of high temperature oxidation of Fe-Cr-Al alloys

International Nuclear Information System (INIS)

Clemendot, F.; Arnoldi, F.; Cerede, J.B.; Dionnet, B.; Nardou, F.; Duysen, J.C. van

1993-01-01

The oxidation behaviour of four industrial Fe-Cr-Al alloys was studied. Two of them were Fe-Cr-Al alloys fabricated either by melting or by powder metallurgy. The two other ones were Fe-Cr-Al-Y alloys either produced by melting or by mechanical alloying. On these alloys, we determined oxidation kinetics and observed the morphology of the oxide layer after isothermal and cyclic exposures from 1000 C up to 1300 C. The beneficial effect of yttrium on the adherence of oxide layers was confirmed. The powder metallurgy fabrication route does not improve the oxidation resistance of yttrium-free alloys. On the other hand, the association of the powder metallurgy and the addition of yttrium allow the manufacturing of alloys which present an excellent behaviour to high temperature oxidation. (orig.)

The use of Nb in rapid solidified Al alloys and composites

Energy Technology Data Exchange (ETDEWEB)

Audebert, F., E-mail: metal@fi.uba.ar [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Department of Mechanical Engineering and Mathematical Sciences, Oxford Brookes University, Wheatley Campus, OX33 1HX Oxford (United Kingdom); Galano, M. [Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Saporiti, F. [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Ciudad de Buenos Aires 1063 (Argentina)

2014-12-05

Highlights: • The use of Nb in RS Al alloys and composites has been reviewed. • Nb was found to improve the GFA of rapid solidified Al–Fe and Al–Ni alloys. • Nb has higher effect in increasing the corrosion resistance than RE in Al–Fe alloys. • Nb improves the stability of the Al–Fe–Cr icosahedral phase. • Nb improves strength, ductility and toughness of nanoquasicrystalline Al matrix composites. - Abstract: The worldwide requirements for reducing the energy consumption and pollution have increased the demand of new and high performance lightweight materials. The development of nanostructured Al-based alloys and composites is a key direction towards solving this demand. High energy prices and decreased availability of some alloying elements open up the opportunity to use non-conventional elements in Al alloys and composites. In this work the application of Nb in rapid solidified Al-based alloys and Al alloys matrix composites is reviewed. New results that clarify the effect of Nb on rapid solidified Al alloys and composites are also presented. It is observed that Nb stabilises the icosahedral Al–Fe/Cr clusters, enhances the glass forming ability and shifts the icosahedral phase decomposition towards higher temperatures. Nb provides higher corrosion resistance with respect to the pure Al and Al–Fe–RE (RE: rare earth) alloys in the amorphous and crystalline states. The use of Nb as a reinforcement to produce new Al alloy matrix composites is explored. It is observed that Nb provides higher strength, ductility and toughness to the nanoquasicrystalline matrix composite. Nb appears as a new key element that can improve several properties in rapid solidified Al alloys and composites.

Recovery of UMo alloy from UMo/Al dispersion fuel plates by dissolution

International Nuclear Information System (INIS)

Ren Meng; Li Jia; Liu Jinhong; Zhu Changgui

2011-01-01

Methods for dissolving UMo/Al dispersion fuel plates in the compounded mixed basic aqueous (NaOH and NaNO 3 ) are studied on laboratory scale. After removing the clad and the matrix of the substandard UMo/Al dispersion fuel elements, the U loss ratios are calculated and the granularity distributions of the recovered UMo alloy powder are analyzed by the metallurgical microscope. Besides, the phase structure and the composition of the recovered UMo alloy powder are analyzed by the XRD. The results indicate that as the concentration of NaOH increases, uranium loss ratio increases; but as the concentration of NaNO 3 increases, U loss ration increases firstly and then decreases subsequently; generally, the U recovery ratios are more than 99.3%. The granularity of recovered UMo powders are very small and most parts of γ-U have been oxidated to UO 2 . Therefore, further study is required to determined whether the recovered UMo alloy could be returned to the product line. (authors)

Sintered aluminium powders

International Nuclear Information System (INIS)

Stepanova, M.G.; Matveev, B.I.

1974-01-01

The mechanical and physical properties of aluminium powder alloys and the various methods employed to produce them are considered. Data are given on the hardening of the alloys SAP and SPAK-4, as well as the powder-alloy system Al-Cr-Zr. (L.M.)

Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

Energy Technology Data Exchange (ETDEWEB)

Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

1997-04-01

A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

Thermo-mechanical processing (TMP) of Ti-48Al-2Nb-2Cr based alloys

International Nuclear Information System (INIS)

Fuchs, G.E.

1995-02-01

The effects of heat treatment and deformation processing on the microstructures and properties of γ-TiAl based alloys produced by ingot metallurgy (I/M) and powder metallurgy (P/M) techniques were examined. The alloy selected for this work is the second generation γ-TiAl based alloy -- Ti-48Al-2Nb-2Cr (at %). Homogenization of I/M samples was performed at a variety of temperatures, followed by hot working by isothermal forging. P/M samples were prepared from gas atomized powders, consolidated by both HIP and extrusion and some of the HIPed material was then hot worked by isothermal forging. The effects of processing, heat treatment and hot working on the microstructures and properties will be discussed

Preparation of Zr50Al15− xNi10Cu25Yx amorphous powders by ...

Indian Academy of Sciences (India)

The as-milled powders were characterized by X-ray diffraction and transmission electron microscopy. The results show that partial substitution of Al by Y can improve the glass-forming ability of Zr50Al15Ni10Cu25 alloy. Thermodynamic calculation of equivalent free energy shows that Zr50Al13.8Ni10Cu25Y1.2 alloy has the ...

Advanced powder metallurgy aluminum alloys and composites

Science.gov (United States)

Lisagor, W. B.; Stein, B. A.

1982-01-01

The differences between powder and ingot metallurgy processing of aluminum alloys are outlined. The potential payoff in the use of advanced powder metallurgy (PM) aluminum alloys in future transport aircraft is indicated. The national program to bring this technology to commercial fruition and the NASA Langley Research Center role in this program are briefly outlined. Some initial results of research in 2000-series PM alloys and composites that highlight the property improvements possible are given.

Nanostructured Fe-Cr Alloys for Advanced Nuclear Energy Applications

Energy Technology Data Exchange (ETDEWEB)

Scattergood, Ronald O. [North Carolina State Univ., Raleigh, NC (United States)

2016-04-26

We have completed research on the grain-size stabilization of model nanostructured Fe14Cr base alloys at high temperatures by the addition of non-equilibrium solutes. Fe14Cr base alloys are representative for nuclear reactor applications. The neutron flux in a nuclear reactor will generate He atoms that coalesce to form He bubbles. These can lead to premature failure of the reactor components, limiting their lifetime and increasing the cost and capacity for power generation. In order to mitigate such failures, Fe14Cr base alloys have been processed to contain very small nano-size oxide particles (less than 10 nm in size) that trap He atoms and reduce bubble formation. Theoretical and experimental results indicate that the grain boundaries can also be very effective traps for He atoms and bubble formation. An optimum grain size will be less than 100 nm, ie., nanocrystalline alloys must be used. Powder metallurgy methods based on high-energy ball milling can produce Fe-Cr base nanocrystalline alloys that are suitable for nuclear energy applications. The problem with nanocrystalline alloys is that excess grain-boundary energy will cause grains to grow at higher temperatures and their propensity for He trapping will be lost. The nano-size oxide particles in current generation nuclear alloys provide some grain size stabilization by reducing grain-boundary mobility (Zener pinning – a kinetic effect). However the current mitigation strategy minimizing bubble formation is based primarily on He trapping by nano-size oxide particles. An alternate approach to nanoscale grain size stabilization has been proposed. This is based on the addition of small amounts of atoms that are large compared to the base alloy. At higher temperatures these will diffuse to the grain boundaries and will produce an equilibrium state for the grain size at higher temperatures (thermodynamic stabilization – an equilibrium effect). This would be preferred compared to a kinetic effect, which is not

Simple process to fabricate nitride alloy powders

International Nuclear Information System (INIS)

Yang, Jae Ho; Kim, Dong-Joo; Kim, Keon Sik; Rhee, Young Woo; Oh, Jang-Soo; Kim, Jong Hun; Koo, Yang Hyun

2013-01-01

Uranium mono-nitride (UN) is considered as a fuel material [1] for accident-tolerant fuel to compensate for the loss of fissile fuel material caused by adopting a thickened cladding such as SiC composites. Uranium nitride powders can be fabricated by a carbothermic reduction of the oxide powders, or the nitriding of metal uranium. Among them, a direct nitriding process of metal is more attractive because it has advantages in the mass production of high-purity powders and the reusing of expensive 15 N 2 gas. However, since metal uranium is usually fabricated in the form of bulk ingots, it has a drawback in the fabrication of fine powders. The Korea Atomic Energy Research Institute (KAERI) has a centrifugal atomisation technique to fabricate uranium and uranium alloy powders. In this study, a simple reaction method was tested to fabricate nitride fuel powders directly from uranium metal alloy powders. Spherical powder and flake of uranium metal alloys were fabricated using a centrifugal atomisation method. The nitride powders were obtained by thermal treating the metal particles under nitrogen containing gas. The phase and morphology evolutions of powders were investigated during the nitriding process. A phase analysis of nitride powders was also part of the present work. KAERI has developed the centrifugal rotating disk atomisation process to fabricate spherical uranium metal alloy powders which are used as advanced fuel materials for research reactors. The rotating disk atomisation system involves the tasks of melting, atomising, and collecting. A nozzle in the bottom of melting crucible introduces melt at the center of a spinning disk. The centrifugal force carries the melt to the edge of the disk and throws the melt off the edge. Size and shape of droplets can be controlled by changing the nozzle size, the disk diameter and disk speed independently or simultaneously. By adjusting the processing parameters of the centrifugal atomiser, a spherical and flake shape

Fabrication of spherical high-nitrogen stainless steel powder alloys by mechanical alloying and thermal plasma spheroidization

Science.gov (United States)

Razumov, Nikolay G.; Wang, Qing Sheng; Popovich, Anatoly A.; Shamshurin, Aleksey I.

2018-04-01

This paper describes the results of experimental studies on the treatment of Fe-23Cr-11Mn-1N high-nitrogen stainless steel powder alloys, synthesized by the mechanical alloying (MA) of elemental powders in the flow of a radio frequency thermal plasma. The as-milled powder with irregular particles were successfully converted into spherical high-nitrogen stainless steel powder alloy. Measurement of the residual nitrogen content in the obtained powder, shown that during the plasma spheroidization process, part of the nitrogen escapes from the alloy.

Laser cladding of a Mg based Mg–Gd–Y–Zr alloy with Al–Si powders

International Nuclear Information System (INIS)

Chen, Erlei; Zhang, Kemin; Zou, Jianxin

2016-01-01

Graphical abstract: A Mg based Mg–Gd–Y–Zr alloy was treated by laser cladding with Al–Si powders at different laser scanning speeds. The laser clad layer mainly contains Mg_2Si, Mg_1_7Al_1_2 and Al_2(Gd,Y) phases distributed in the Mg matrix. After laser cladding, the corrosion resistance of the Mg alloy was significantly improved together with increased microhardness in the laser clad layers. - Highlights: • A Mg based Mg–Gd–Y–Zr alloy was laser clad with Al–Si powders. • The microstructure and morphology vary with the depth of the clad layer and the laser scanning speed. • Hardness and corrosion resistance were significantly improved after laser cladding. - Abstract: In the present work, a Mg based Mg–Gd–Y–Zr alloy was subjected to laser cladding with Al–Si powders at different laser scanning speeds in order to improve its surface properties. It is observed that the laser clad layer mainly contains Mg_2Si, Mg_1_7Al_1_2 and Al_2(Gd,Y) phases distributed in the Mg matrix. The depth of the laser clad layer increases with decreasing the scanning speed. The clad layer has graded microstructures and compositions. Both the volume fraction and size of Mg_2Si, Mg_1_7Al_1_2 and Al_2(Gd,Y) phases decreases with the increasing depth. Due to the formation of these hardening phases, the hardness of clad layer reached a maximum value of HV440 when the laser scanning speed is 2 mm/s, more than 5 times of the substrate (HV75). Besides, the corrosion properties of the untreated and laser treated samples were all measured in a NaCl (3.5 wt.%) aqueous solution. The corrosion potential was increased from −1.77 V for the untreated alloy to −1.13 V for the laser clad alloy with scanning rate of 2 mm/s, while the corrosion current density was reduced from 2.10 × 10"−"5 A cm"−"2 to 1.64 × 10"−"6 A cm"−"2. The results show that laser cladding is an efficient method to improve surface properties of Mg–Rare earth alloys.

Fuel powder production from ductile uranium alloys

International Nuclear Information System (INIS)

Clark, C.R.; Meyer, M.K.

1998-01-01

Metallic uranium alloys are candidate materials for use as the fuel phase in very-high-density LEU dispersion fuels. These ductile alloys cannot be converted to powder form by the processes routinely used for oxides or intermetallics. Three methods of powder production from uranium alloys have been investigated within the US-RERTR program. These processes are grinding, cryogenic milling, and hydride-dehydride. In addition, a gas atomization process was investigated using gold as a surrogate for uranium. (author)

Production of ruthenium aluminide by reaction sintering of Ru and Al powder mix

International Nuclear Information System (INIS)

Povarova, K.B.; Kazanskaya, N.K.; Drozdov, A.A.; Skachkov, O.A.; Levin, V.P.

2002-01-01

The physicochemical processes, taking place by the RuAl alloy formation from the ruthenium and aluminium powder mixture within the temperature range of 250-1400 deg C in the vacuum from 10 -2 up to 10 -5 mm mercury column are studied on the alloys of the Ru 50 Al 50 stoichiometric and Ru 52 Al 48 hyperstoichiometric composition. The Ru + Al → RuAl interaction with the exothermal effect begins in the solid phase at the temperatures below the aluminium t melt . The Ru 2 Al 3 , RuAl 2 and RuAl traces rich in aluminium are formed already at 600 deg C; at 1000-1400 deg C the RuAl becomes the basic phase; the precipitates of the ruthenium-based solid solution are additionally present in the hyperstoichiometric Ru 52 Al 48 alloy. The Ru 52 Al 48 crystalline lattice period increases with the growth of the caking temperature from 0.29906 (660 deg C) up to 0.22955 nm (1400 deg C). The Al 2 O 3 inclusions up to 1 μm in diameter are identified in the caked alloys in vacuum after the reaction caking [ru

Laser Cladding of γ-TiAl Intermetallic Alloy on Titanium Alloy Substrates

Science.gov (United States)

Maliutina, Iuliia Nikolaevna; Si-Mohand, Hocine; Piolet, Romain; Missemer, Florent; Popelyukh, Albert Igorevich; Belousova, Natalya Sergeevna; Bertrand, Philippe

2016-01-01

The enhancement of titanium and titanium alloy's tribological properties is of major interest in many applications such as the aerospace and automotive industry. Therefore, the current research paper investigates the laser cladding of Ti48Al2Cr2Nb powder onto Ti6242 titanium alloy substrates. The work was carried out in two steps. First, the optimal deposition parameters were defined using the so-called "combined parameters," i.e., the specific energy E specific and powder density G. Thus, the results show that those combined parameters have a significant influence on the geometry, microstructure, and microhardness of titanium aluminide-formed tracks. Then, the formation of dense, homogeneous, and defect-free coatings based on optimal parameters has been investigated. Optical and scanning electron microscopy techniques as well as energy-dispersive spectroscopy and X-ray diffraction analyses have shown that a duplex structure consisting of γ-TiAl and α 2-Ti3Al phases was obtained in the coatings during laser cladding. Moreover, it was shown that produced coatings exhibit higher values of microhardness (477 ± 9 Hv0.3) and wear resistance (average friction coefficient is 0.31 and volume of worn material is 5 mm3 after 400 m) compared to those obtained with bare titanium alloy substrates (353 Hv0.3, average friction coefficient is 0.57 and a volume of worn material after 400 m is 35 mm3).

Effects of consolidation temperature, strength and microstructure on fracture toughness of nanostructured ferritic alloys

International Nuclear Information System (INIS)

Miao, P.; Odette, G.R.; Yamamoto, T.; Alinger, M.; Hoelzer, D.; Gragg, D.

2007-01-01

Fully consolidated nanostructured ferritic alloys (NFAs) were prepared by attritor milling pre-alloyed Fe-14Cr-3W-0.4Ti and 0.3 wt% Y 2 O 3 powders, followed by hot isostatic pressing (HIPing) at 1000 o C or 1150 o C at 200 MPa for 4 h. Transmission electron microscopy (TEM) revealed similar bimodal distributions of fine and coarse ferrite grains in both cases. However, as expected, the alloy microhardness decreased with increasing in HIPing temperature. Three point bend tests on single edge notched specimens, with a nominal root radius ρ = 0.15 mm, were used to measure the notch fracture toughness, K ρ , as a function of test temperature. The K ρ curves were found to be similar for both processing conditions. It appears that the coarser ferrite grains control cleavage fracture, in a way that is independent of alloy strength and HIPing temperature

Phase constituents and microstructure of laser cladding Al{sub 2}O{sub 3}/Ti{sub 3}Al reinforced ceramic layer on titanium alloy

Energy Technology Data Exchange (ETDEWEB)

Li Jianing [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Chen Chuanzhong, E-mail: czchen@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Lin Zhaoqing [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Squartini, Tiziano [INFM - Department of Physics, Siena University, Siena 53100 (Italy)

2011-04-07

Research highlights: > In this study, Fe{sub 3}Al has been chosen as cladding powder due to its excellent properties of wear resistance and high strength, etc. > Laser cladding of Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} pre-placed alloy powder on Ti-6Al-4V alloy substrate can form the Ti{sub 3}Al/Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} ceramic layer, which can increase wear resistance of substrate. > In cladding process, Al{sub 2}O{sub 3} can react with TiB{sub 2} leading to formation of Ti{sub 3}Al and B. > This principle can be used to improve the Fe{sub 3}Al + TiB{sub 2} laser-cladded coating. - Abstract: Laser cladding of the Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} pre-placed alloy powder on Ti-6Al-4V alloy can form the Ti{sub 3}Al/Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} ceramic layer, which can greatly increase wear resistance of titanium alloy. In this study, the Ti{sub 3}Al/Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} ceramic layer has been researched by means of electron probe, X-ray diffraction, scanning electron microscope and micro-analyzer. In cladding process, Al{sub 2}O{sub 3} can react with TiB{sub 2} leading to formation of amount of Ti{sub 3}Al and B. This principle can be used to improve the Fe{sub 3}Al + TiB{sub 2} laser cladded coating, it was found that with addition of Al{sub 2}O{sub 3}, the microstructure performance and micro-hardness of the coating was obviously improved due to the action of the Al-Ti-B system and hard phases.

Effect of nano Cu coating on porous Si prepared by acid etching Al-Si alloy powder

International Nuclear Information System (INIS)

Li, Chunli; Zhang, Ping; Jiang, Zhiyu

2015-01-01

As a promising anode material for lithium ion battery, nano-Cu coated porous Si powder was fabricated through two stages: first, preparation of porous nano Si fibers by acid-etching Al-Si alloy powder; second, modified by nano-Cu particles using an electroless plating method. The nano-Cu particles on the surface of nano-Si fibers, not only increase the conductivity of material, but also inhibit the fuse process between nano Si fibers during charge/discharge cycling process, resulting in increased cycling stability of the material. In 1 M LiPF 6 /EC: DMC (1:1) + 1.5 wt% VC solution at current density of 200 mA g −1 , the 150th discharge capacity of nano-Cu coated porous Si electrode was 1651 mAh g −1 with coulombic efficiency of 99%. As anode material for lithium ion battery, nano-Cu coated porous Si nano fiber material is easier to prepare, costs less, and produces higher performance, representing a promising approach for high energy lithium ion battery application

Porous Nb-Ti based alloy produced from plasma spheroidized powder

Directory of Open Access Journals (Sweden)

Qijun Li

Full Text Available Spherical Nb-Ti based alloy powder was prepared by the combination of plasma spheroidization and mechanical alloying. Phase constituents, microstructure and surface state of the powder, and pore characteristics of the resulting porous alloy were investigated. The results show that the undissolved W and V in the mechanically alloyed powder is fully alloyed after spheroidization, and single β phase is achieved. Particle size of the spheroidized powder is in the range of 20–110 μm. With the decrease of particle size, a transformation from typical dendrite solidification structure to fine cell microstructure occurs. The surface of the spheroidized powder is coated by a layer of oxides consisting mainly of TiO2 and Nb2O5. Probabilities of sinter-neck formation and particle coalescence increases with increasing sintering temperature. Porous skeleton with relatively homogeneous pore distribution and open pore channel is formed after vacuum sintering at 1700 °C, and the porosity is 32%. The sintering kinetic analysis indicates that grain boundary diffusion is the primary mass transport mechanism during sintering process. Keywords: Powder metallurgy, Nb-Ti based alloy, Porous material, Mechanical alloying, Plasma spheroidizing, Solidification microstructure

Application of mechanical alloying to synthesis of intermetallic phases based alloys

International Nuclear Information System (INIS)

Dymek, S.

2001-01-01

Mechanical alloying is the process of synthesis of powder materials during milling in high energetic mills, usually ball mills. The central event in mechanical alloying is the ball-powder-ball collision. Powder particles are trapped between the colliding balls during milling and undergo deformation and/or fracture. Fractured parts are cold welded. The continued fracture and cold welding results in a uniform size and chemical composition of powder particles. The main applications of mechanical alloying are: processing of ODS alloys, syntheses of intermetallic phases, synthesis of nonequilibrium structures (amorphous alloys, extended solid solutions, nanocrystalline, quasi crystals) and magnetic materials. The present paper deals with application of mechanical alloying to synthesis Ni A l base intermetallic phases as well as phases from the Nb-Al binary system. The alloy were processed from elemental powders. The course of milling was monitored by scanning electron microscopy and X-ray diffraction. After milling, the collected powders were sieved by 45 μm grid and hot pressed (Nb alloys and NiAl) or hot extruded (NiAl). The resulting material was fully dense and exhibited fine grain (< 1 μm) and uniform distribution of oxide dispersoid. The consolidated material was compression and creep tested. The mechanical properties of mechanically alloys were superior to properties of their cast counterparts both in the room and elevated temperatures. Higher strength of mechanically alloyed materials results from their fine grains and from the presence of dispersoid. At elevated temperatures, the Nb-Al alloys have higher compression strength than NiAl-based alloys processed at the same conditions. The minimum creep rates of mechanically alloyed Nb alloys are an order of magnitude lower than analogously processed NiAl-base alloys. (author)

Powder metallurgy of turbine disc alloys

Energy Technology Data Exchange (ETDEWEB)

Ingesten, N.G. (Dep. of Engineering Metals)

1981-03-01

The first part embraced a study of carbide precipitated in IN 100 and astrology powders. The powder was heat treated at temperatures between 950/sup 0/C and 1150/sup 0/C. After aging at 950-1100/sup 0/C the MC-carbides formed during atomization were replaced by M/sub 23/C/sub 6/-carbides. After 1150/sup 0/C treatments the MC carbides were present again. Precipitation comparable with that obtained in HIP:ed specimens was not observed at free particle surfaces. However, powder particles which had agglomerated during atomization often exhibited considerable precipitation at contiguous surfaces. Obviously, contact between the particles must occur if coarse precipitation at particle surfaces is to develop. Reduced PPB-precipitation was obtained by pre-heat- treatment of powder before compaction. It is suggested that the carbon otherwise available for PPB-precipitation forms carbides in the interior of the powder particles. The aim of the second part was to ..gamma..-strengthen a Co-based super-alloy (Co-15Cr-3Mo-5Ti). Here the Ti-addition gives a coherent and ordered ..gamma..-phase Co/sub 3/Ti. However, upon ageing the alloy is unstable in order to increase the stability modifications of the alloy were prepared by: leaving out the Mo-content, adding 10 % Ni and by decreasing the Ti-content to 4.2 %. In addition, the effect of enhanced grain size and of deformation was investigated. Significant reduction of the transformation rate was only obtained by decresing the Ti-content while deformation of the alloy greatly increased the transformation rate.(author).

Precipitation in cold-rolled Al–Sc–Zr and Al–Mn–Sc–Zr alloys prepared by powder metallurgy

International Nuclear Information System (INIS)

Vlach, M.; Stulikova, I.; Smola, B.; Kekule, T.; Kudrnova, H.; Danis, S.; Gemma, R.; Ocenasek, V.; Malek, J.; Tanprayoon, D.; Neubert, V.

2013-01-01

The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 °C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al 3 Sc and/or Al 3 (Sc,Zr) particles precipitated during extrusion at 350 °C in the alloys studied. Additional precipitation of the Al 3 Sc and/or Al 3 (Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 °C. The precipitation of the Al 6 Mn- and/or Al 6 (Mn,Fe) particles of a size ∼ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 °C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al 3 Sc particles formation and/or coarsening and that of the Al 6 Mn and/or Al 6 (Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al 3 Sc-phase and the Al 6 Mn-phase precipitation. - Highlights: • The Mn, Sc and Zr additions to Al totally suppresses recrystallization at 550 °C. • The Sc,Zr-containing particle precipitation is slightly facilitated by

Design of powder metallurgy titanium alloys and composites

International Nuclear Information System (INIS)

Liu, Y.; Chen, L.F.; Tang, H.P.; Liu, C.T.; Liu, B.; Huang, B.Y.

2006-01-01

Low cost and good performance are two major factors virtually important for Ti alloy development. In this paper, we have studied the effects of alloying elements, thermo-mechanical treatment and particle reinforcement on microstructures and mechanical properties of powder metallurgy (PM) Ti alloys and their composites. Our results indicate that low cost PM Ti alloys and their composites with attractive properties can be fabricated through a single compaction-sintering process, although secondary treatments are required for high performance applications. Three new PM Ti alloys and one TiC/Ti composite of high performance are developed, and new design principles are also proposed. For design of PM Ti alloys, addition of alloying elements has the beneficial effect of enhanced sintering and/or improved mechanical properties. For example, Fe element accelerates the sintering process, Mo and Al are good candidates for solution strengthening, and rare earth elements effectively increase the material ductility by scavenging oxygen from the Ti matrix. For the design of Ti-based composites, in situ formation of strengthening particles and solid solution hardening of the matrix both should be considered simultaneously for alloy development. Cr 3 C 2 is found to be a very suitable additive for processing particle reinforced Ti composites

Helium sequestration at nanoparticle-matrix interfaces in helium + heavy ion irradiated nanostructured ferritic alloys

Energy Technology Data Exchange (ETDEWEB)

Parish, C.M., E-mail: parishcm@ornl.gov [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Unocic, K.A.; Tan, L. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Zinkle, S.J. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); University of Tennessee, Knoxville, TN 37996 (United States); Kondo, S. [Institute of Advanced Energy, Kyoto University, Uji, Kyoto, 611-0011 (Japan); Snead, L.L. [Massachusetts Institute of Technology, Cambridge, MA 02139 (United States); Hoelzer, D.T.; Katoh, Y. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2017-01-15

We irradiated four ferritic alloys with energetic Fe and He ions: one castable nanostructured alloy (CNA) containing Ti-W-Ta-carbides, and three nanostructured ferritic alloys (NFAs). The NFAs were: 9Cr containing Y-Ti-O nanoclusters, and two Fe-12Cr-5Al NFAs containing Y-Zr-O or Y-Hf-O clusters. All four were subjected to simultaneous dual-beam Fe + He ion implantation (650 °C, ∼50 dpa, ∼15 appm He/dpa), simulating fusion-reactor conditions. Examination using scanning/transmission electron microscopy (STEM) revealed high-number-density helium bubbles of ∼8 nm, ∼10{sup 21} m{sup −3} (CNA), and of ∼3 nm, 10{sup 23} m{sup −3} (NFAs). STEM combined with multivariate statistical analysis data mining suggests that the precipitate-matrix interfaces in all alloys survived ∼50 dpa at 650 °C and serve as effective helium trapping sites. All alloys appear viable structural material candidates for fusion or advanced fission energy systems. Among these developmental alloys the NFAs appear to sequester the helium into smaller bubbles and away from the grain boundaries more effectively than the early-generation CNA.

Advanced powder metallurgy aluminum alloys via rapid solidification technology

Science.gov (United States)

Ray, R.

1984-01-01

Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

Emerging Applications Using Magnesium Alloy Powders: A Feasibility Study

Science.gov (United States)

Tandon, Rajiv; Madan, Deepak

The use of powder metallurgy offers a potential processing route based on tailored compositions and unique microstructures to achieve high performance in magnesium alloys. This paper highlights recent advances in the production, qualification, and characterization of gas atomized AZ91E, WE43 and Elektron21 alloy powders. Transmission electron microscopy (TEM) was used to understand the bulk and surface structure of the atomized powder. The potential for using these magnesium alloy powders for emerging applications involves establishing compatibility with viable consolidation processes such as cold spray, laser assisted deposition, forging and extrusion. This study summarizes the preliminary results for various ongoing investigations using WE43 powder as an example. Results show that powder metallurgy processed WE43 results in comparable properties to those obtained from cast and wrought and offers potential for improvement.

A novel method to fabricate TiAl intermetallic alloy 3D parts using additive manufacturing

Directory of Open Access Journals (Sweden)

J.J.S. Dilip

2017-04-01

Full Text Available The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Ti–6Al–4V and Al powders. This approach uses a binder jetting additive manufacturing process followed by reactive sintering. The results demonstrate that the present approach is successful for realizing parts in TiAl intermetallic alloy.

Development and optimization of iron- and zinc-containing nanostructured powders for nutritional applications

Energy Technology Data Exchange (ETDEWEB)

Hilty, F M; Hurrell, R F; Zimmermann, M B [Human Nutrition Laboratory, Institute of Food Science and Nutrition, ETH Zurich (Switzerland); Teleki, A; Buechel, R; Pratsinis, S E [Particle Technology Laboratory, Department of Mechanical and Process Engineering, ETH Zurich (Switzerland); Krumeich, F, E-mail: michael.zimmermann@ilw.agrl.ethz.c [Electron Microscopy Center (EMEZ), ETH Zurich (Switzerland)

2009-11-25

Reducing the size of low-solubility iron (Fe)-containing compounds to nanoscale has the potential to improve their bioavailability. Because Fe and zinc (Zn) deficiencies often coexist in populations, combined Fe/Zn-containing nanostructured compounds may be useful for nutritional applications. Such compounds are developed here and their solubility in dilute acid, a reliable indicator of iron bioavailability in humans, and sensory qualities in sensitive food matrices are investigated. Phosphates and oxides of Fe and atomically mixed Fe/Zn-containing (primarily ZnFe{sub 2}O{sub 4}) nanostructured powders were produced by flame spray pyrolysis (FSP). Chemical composition and surface area were systematically controlled by varying precursor concentration and feed rate during powder synthesis to increase solubility to the level of ferrous sulfate at maximum Fe and Zn content. Solubility of the nanostructured compounds was dependent on their particle size and crystallinity. The new nanostructured powders produced minimal color changes when added to dairy products containing chocolate or fruit compared to the changes produced when ferrous sulfate or ferrous fumarate were added to these foods. Flame-made Fe- and Fe/Zn-containing nanostructured powders have solubilities comparable to ferrous and Zn sulfate but may produce fewer color changes when added to difficult-to-fortify foods. Thus, these powders are promising for food fortification and other nutritional applications.

Development and optimization of iron- and zinc-containing nanostructured powders for nutritional applications

International Nuclear Information System (INIS)

Hilty, F M; Hurrell, R F; Zimmermann, M B; Teleki, A; Buechel, R; Pratsinis, S E; Krumeich, F

2009-01-01

Reducing the size of low-solubility iron (Fe)-containing compounds to nanoscale has the potential to improve their bioavailability. Because Fe and zinc (Zn) deficiencies often coexist in populations, combined Fe/Zn-containing nanostructured compounds may be useful for nutritional applications. Such compounds are developed here and their solubility in dilute acid, a reliable indicator of iron bioavailability in humans, and sensory qualities in sensitive food matrices are investigated. Phosphates and oxides of Fe and atomically mixed Fe/Zn-containing (primarily ZnFe 2 O 4 ) nanostructured powders were produced by flame spray pyrolysis (FSP). Chemical composition and surface area were systematically controlled by varying precursor concentration and feed rate during powder synthesis to increase solubility to the level of ferrous sulfate at maximum Fe and Zn content. Solubility of the nanostructured compounds was dependent on their particle size and crystallinity. The new nanostructured powders produced minimal color changes when added to dairy products containing chocolate or fruit compared to the changes produced when ferrous sulfate or ferrous fumarate were added to these foods. Flame-made Fe- and Fe/Zn-containing nanostructured powders have solubilities comparable to ferrous and Zn sulfate but may produce fewer color changes when added to difficult-to-fortify foods. Thus, these powders are promising for food fortification and other nutritional applications.

Development and optimization of iron- and zinc-containing nanostructured powders for nutritional applications.

Science.gov (United States)

Hilty, F M; Teleki, A; Krumeich, F; Büchel, R; Hurrell, R F; Pratsinis, S E; Zimmermann, M B

2009-11-25

Reducing the size of low-solubility iron (Fe)-containing compounds to nanoscale has the potential to improve their bioavailability. Because Fe and zinc (Zn) deficiencies often coexist in populations, combined Fe/Zn-containing nanostructured compounds may be useful for nutritional applications. Such compounds are developed here and their solubility in dilute acid, a reliable indicator of iron bioavailability in humans, and sensory qualities in sensitive food matrices are investigated. Phosphates and oxides of Fe and atomically mixed Fe/Zn-containing (primarily ZnFe2O4) nanostructured powders were produced by flame spray pyrolysis (FSP). Chemical composition and surface area were systematically controlled by varying precursor concentration and feed rate during powder synthesis to increase solubility to the level of ferrous sulfate at maximum Fe and Zn content. Solubility of the nanostructured compounds was dependent on their particle size and crystallinity. The new nanostructured powders produced minimal color changes when added to dairy products containing chocolate or fruit compared to the changes produced when ferrous sulfate or ferrous fumarate were added to these foods. Flame-made Fe- and Fe/Zn-containing nanostructured powders have solubilities comparable to ferrous and Zn sulfate but may produce fewer color changes when added to difficult-to-fortify foods. Thus, these powders are promising for food fortification and other nutritional applications.

Microstructures and mechanical responses of powder metallurgy non-combustive magnesium extruded alloy by rapid solidification process in mass production

International Nuclear Information System (INIS)

Kondoh, Katsuyoshi; Hamada, EL-Sayed Ayman; Imai, Hisashi; Umeda, Junko; Jones, Tyrone

2010-01-01

Spinning Water Atomization Process (SWAP), which was one of the rapid solidification processes, promised to produce coarse non-combustible magnesium alloy powder with 1-4 mm length, having fine α-Mg grains and Al 2 Ca intermetallic compounds. It had economical and safe benefits in producing coarse Mg alloy powders with very fine microstructures in the mass production process due to its extreme high solidification rate compared to the conventional atomization process. AMX602 (Mg-6%Al-0.5%Mn-2%Ca) powders were compacted at room temperature. Their green compacts with a relative density of about 85% were heated at 573-673 K for 300 s in Ar gas atmosphere, and immediately consolidated by hot extrusion. Microstructure observation and evaluation of mechanical properties of the extruded AMX602 alloys were carried out. The uniform and fine microstructures with grains less than 0.45-0.8 μm via dynamic recrystallization during hot extrusion were observed, and were much small compared to the extruded AMX602 alloy fabricated by using cast ingot. The extremely fine intermetallic compounds 200-500 nm diameter were uniformly distributed in the matrix of powder metallurgy (P/M) extruded alloys. These microstructures caused excellent mechanical properties of the wrought alloys. For example, in the case of AMX602 alloys extruded at 573 K, the tensile strength (TS) of 447 MPa, yield stress (YS) of 425 MPa and 9.6% elongation were obtained.

Effect of mechanical alloying on FeCrC reinforced Ni alloys

Energy Technology Data Exchange (ETDEWEB)

Yilmaz, S. Osman [Univ. of Namik Kemal, Tekirdag (Turkey); Teker, Tanju [Adiyaman Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Demir, Fatih [Batman Univ. (Turkey)

2016-05-01

Mechanical alloying (MA) is a powder metallurgy processing technique involving cold welding, fracturing and rewelding of powder particles in a high-energy ball mill. In the present study, the intermetallic matrix composites (IMCs) of Ni-Al reinforced by M{sub 7}C{sub 3} were produced by powder metallurgical routes via solid state reaction of Ni, Al and M{sub 7}C{sub 3} particulates by mechanical alloying processes. Ni, Al and M{sub 7}C{sub 3} powders having 100 μm were mixed, mechanical alloyed and the compacts were combusted in a furnace. The mechanically alloyed (MAed) powders were investigated by X-ray diffraction (XRD), microhardness measurement, optic microscopy (OM), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The presence of the carbides depressed the formation of unwanted NiAl intermetallic phases. The mechanical alloyed M{sub 7}C{sub 3} particles were unstable and decomposed partially within the matrix during alloying and sintering, and the morphology of the composites changed with the dissolution ratio of M{sub 7}C{sub 3} and sintering temperature.

Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

Science.gov (United States)

Chellman, D. J.

1984-01-01

The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

Laser cladding of a Mg based Mg–Gd–Y–Zr alloy with Al–Si powders

Energy Technology Data Exchange (ETDEWEB)

Chen, Erlei [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Zhang, Kemin, E-mail: zhangkm@sues.edu.cn [School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620 (China); Zou, Jianxin [National Engineering Research Center of Light Alloys Net Forming & School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

2016-03-30

Graphical abstract: A Mg based Mg–Gd–Y–Zr alloy was treated by laser cladding with Al–Si powders at different laser scanning speeds. The laser clad layer mainly contains Mg{sub 2}Si, Mg{sub 17}Al{sub 12} and Al{sub 2}(Gd,Y) phases distributed in the Mg matrix. After laser cladding, the corrosion resistance of the Mg alloy was significantly improved together with increased microhardness in the laser clad layers. - Highlights: • A Mg based Mg–Gd–Y–Zr alloy was laser clad with Al–Si powders. • The microstructure and morphology vary with the depth of the clad layer and the laser scanning speed. • Hardness and corrosion resistance were significantly improved after laser cladding. - Abstract: In the present work, a Mg based Mg–Gd–Y–Zr alloy was subjected to laser cladding with Al–Si powders at different laser scanning speeds in order to improve its surface properties. It is observed that the laser clad layer mainly contains Mg{sub 2}Si, Mg{sub 17}Al{sub 12} and Al{sub 2}(Gd,Y) phases distributed in the Mg matrix. The depth of the laser clad layer increases with decreasing the scanning speed. The clad layer has graded microstructures and compositions. Both the volume fraction and size of Mg{sub 2}Si, Mg{sub 17}Al{sub 12} and Al{sub 2}(Gd,Y) phases decreases with the increasing depth. Due to the formation of these hardening phases, the hardness of clad layer reached a maximum value of HV440 when the laser scanning speed is 2 mm/s, more than 5 times of the substrate (HV75). Besides, the corrosion properties of the untreated and laser treated samples were all measured in a NaCl (3.5 wt.%) aqueous solution. The corrosion potential was increased from −1.77 V for the untreated alloy to −1.13 V for the laser clad alloy with scanning rate of 2 mm/s, while the corrosion current density was reduced from 2.10 × 10{sup −5} A cm{sup −2} to 1.64 × 10{sup −6} A cm{sup −2}. The results show that laser cladding is an efficient method to improve

Multifunctional substrate of Al alloy based on general hierarchical micro/nanostructures: superamphiphobicity and enhanced corrosion resistance

Science.gov (United States)

Li, Xuewu; Shi, Tian; Liu, Cong; Zhang, Qiaoxin; Huang, Xingjiu

2016-10-01

Aluminum alloys are vulnerable to penetrating and peeling failures in seawater and preparing a barrier coating to isolate the substrate from corrosive medium is an effective anticorrosion method. Inspired by the lotus leaves effect, a wetting alloy surface with enhanced anticorrosion behavior has been prepared via etch, deposition, and low-surface-energy modification. Results indicate that excellent superamphiphobicity has been achieved after the modification of the constructed hierarchical labyrinth-like microstructures and dendritic nanostructures. The as-prepared surface is also found with good chemical stability and mechanical durability. Furthermore, superior anticorrosion behaviors of the resultant samples in seawater are investigated by electrochemical measurements. Due to trapped air in micro/nanostructures, the newly presented solid-air-liquid contacting interface can help to resist the seawater penetration by greatly reducing the interface interaction between corrosive ions and the superamphiphobic surface. Finally, an optimized two-layer perceptron artificial neural network is set up to model and predict the cause-and-effect relationship between preparation conditions and the anticorrosion parameters. This work provides a great potential to extend the applications of aluminum alloys especially in marine engineering fields.

Structure, hardness and fracture features of nanostructural materials

International Nuclear Information System (INIS)

Noskova, N.I.; Korznikov, A.V.; Idrisova, S.R.

2000-01-01

A study is made into nanocrystalline metals Cu and Mo, nanocrystalline intermetallic compound Ni 3 Al produced using severe plastic deformation; nanophase alloys Fe 73.5 Cu 1 Nb 3 Si 1.35 B 9 and Pd 81 Cu 7 Si 12 produced by crystallization from amorphous state as well as nanophase materials TiN and Al 2 O 3 produced by nano powder compacting in the temperature range of 273-573 K. Methods of transmission and scanning electron microscopy, X-ray diffraction analysis, mechanical testing and microhardness measurement are applied to study structure, internal elastic stress, phase composition, hardness, strength and plastic properties, surface fracture mode of nanostructural materials [ru

Characteristics Of The Porous Body Sintered By Nano-Sized Fe-Cr-Al Alloy Powder

Directory of Open Access Journals (Sweden)

Lee Su-In

2015-06-01

Full Text Available Porous metal with uniform honeycomb structure was successfully produced by sintering using Fe-Cr-Al nano powder, which was prepared by the pulsed wire evaporation (PWE in ethanol. Its process consisted of the several steps; 1 coating on the surface of polyurethane sponge with the liquid droplets generated from the ethanol-based slurry where the Fe-Cr-Al nano powders were uniformly dispersed, 2 heat treatment of debinding to remove the polyurethane sponge and 3 sintering of the porous green body formed by Fe-Cr-Al nano powders. The strut thickness of porous Fe-Cr-Al was increased by the increase of spraying times in ESP step. Also, The shrinkages and the oxidation resistance of the sintered porous body was increased with increase of sintering temperature. The optimal sintering temperature was shown to 1450°C in views to maximize the oxidation resistance and sinterability.

2nd Gen FeCrAl ODS Alloy Development For Accident-Tolerant Fuel Cladding

Energy Technology Data Exchange (ETDEWEB)

Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Massey, Caleb P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-08-01

Extensive research at ORNL aims at developing advanced low-Cr high strength FeCrAl alloys for accident tolerant fuel cladding. One task focuses on the fabrication of new low Cr oxide dispersion strengthened (ODS) FeCrAl alloys. The first Fe-12Cr-5Al+Y₂O₃ (+ ZrO₂ or TiO₂) ODS alloys exhibited excellent tensile strength up to 800 C and good oxidation resistance in steam up to 1400 C, but very limited plastic deformation at temperature ranging from room to 800 C. To improve alloy ductility, several fabrication parameters were considered. New Fe-10-12Cr-6Al gas-atomized powders containing 0.15 to 0.5wt% Zr were procured and ball milled for 10h, 20h or 40h with Y2O3. The resulting powder was then extruded at temperature ranging from 900 to 1050 C. Decreasing the ball milling time or increasing the extrusion temperature changed the alloy grain size leading to lower strength but enhanced ductility. Small variations of the Cr, Zr, O and N content did not seem to significantly impact the alloy tensile properties, and, overall, the 2nd gen ODS FeCrAl alloys showed significantly better ductility than the 1st gen alloys. Tube fabrication needed for fuel cladding will require cold or warm working associated with softening heat treatments, work was therefore initiated to assess the effect of these fabrications steps on the alloy microstructure and properties. This report has been submitted as fulfillment of milestone M3FT 16OR020202091 titled, Report on 2nd Gen FeCrAl ODS Alloy Development for the Department of Energy Office of Nuclear Energy, Advanced Fuel Campaign of the Fuel Cycle R&D program.

Effects of Alloying Elements on the Formation of Core-Shell-Structured Reinforcing Particles during Heating of Al-Ti Powder Compacts.

Science.gov (United States)

Chen, Tijun; Gao, Min; Tong, Yunqi

2018-01-15

To prepare core-shell-structured Ti@compound particle (Ti@compound p ) reinforced Al matrix composite via powder thixoforming, the effects of alloying elements, such as Si, Cu, Mg, and Zn, on the reaction between Ti powders and Al melt, and the microstructure of the resulting reinforcements were investigated during heating of powder compacts at 993 K (720 °C). Simultaneously, the situations of the reinforcing particles in the corresponding semisolid compacts were also studied. Both thermodynamic analysis and experiment results all indicate that Si participated in the reaction and promoted the formation of Al-Ti-Si ternary compounds, while Cu, Mg, and Zn did not take part in the reaction and facilitated Al₃Ti phase to form to different degrees. The first-formed Al-Ti-Si ternary compound was τ1 phase, and then it gradually transformed into (Al,Si)₃Ti phase. The proportion and existing time of τ1 phase all increased as the Si content increased. In contrast, Mg had the largest, Cu had the least, and Si and Zn had an equivalent middle effect on accelerating the reaction. The thicker the reaction shell was, the larger the stress generated in the shell was, and thus the looser the shell microstructure was. The stress generated in (Al,Si)₃Ti phase was larger than that in τ1 phase, but smaller than that in Al₃Ti phase. So, the shells in the Al-Ti-Si system were more compact than those in the other systems, and Si element was beneficial to obtain thick and compact compound shells. Most of the above results were consistent to those in the semisolid state ones except the product phase constituents in the Al-Ti-Mg system and the reaction rate in the Al-Ti-Zn system. More importantly, the desirable core-shell structured Ti@compound p was only achieved in the semisolid Al-Ti-Si system.

Pressure effects on Al89La6Ni5 amorphous alloy crystallization

DEFF Research Database (Denmark)

Zhuang, Yanxin; Jiang, Jianzhong; Zhou, T. J.

2000-01-01

The pressure effect on the crystallization of the Al89La6Ni5 amorphous alloy has been investigated by in situ high-pressure and high-temperature x-ray powder diffraction using synchrotron radiation. The amorphous alloy crystallizes in two steps in the pressure range studied (0-4 GPa). The first p...

Formation of Al70Cu20Fe10 icosahedral quasicrystal by mechanically alloyed method

International Nuclear Information System (INIS)

Yin Shilong; Bian Qing; Qian Liying; Zhang Aimei

2007-01-01

The structural evolutions of the mechanically alloyed ternary Al 70 Cu 20 Fe 10 powders with the milling time and the annealing treatment have been studied by X-ray diffraction (XRD), transmission electronic microscopy (TEM) and X-ray absorption fine-structure spectroscopy (XAFS) techniques. Results show that an Al 2 Cu compound forms with short-time milling, while a Cu 9 Al 4 compound forms with long-time milling. Fe can react with Al-Cu alloy by annealing treatment. Al 7 Cu 2 Fe compound with tetragonal structure or Al (Cu, Fe) solid solution with cubic structure may form at lower temperature, while a quasicrystal phase of Al 65 Cu 20 Fe 15 alloy may form at higher temperature

Low temperature study of micrometric powder of melted Fe{sub 50}Mn{sub 10}Al{sub 40} alloy

Energy Technology Data Exchange (ETDEWEB)

Zamora, Ligia E. [Departamento de Fisica, Universidad del Valle, A. A. 25360 Cali (Colombia); Perez Alcazar, G.A., E-mail: gpgeperez@gmail.com [Departamento de Fisica, Universidad del Valle, A. A. 25360 Cali (Colombia); Tabares, J.A. [Departamento de Fisica, Universidad del Valle, A. A. 25360 Cali (Colombia); Romero, J.J. [Instituto de Ceramica y Vidrio, CSIC, C/Kelsen 5, 28049 Madrid (Spain); Martinez, A. [Instituto de Magnetismo Aplicado, P.O. Box 155, Las Rozas, 28230 Madrid (Spain); Gonzalez, J.M. [Unidad Asociada ICMM-IMA, c/Sor Juana Ines de la Cruz 3, 28049 Madrid (Spain); Palomares, F.J. [Instituto de Ciencia de Materiales de Madrid, CSIC, C/Sor Juana Ines de la Cruz, 28049 Cantoblanco, Madrid (Spain); Marco, J.F. [Instituto de Quimica-Fisica Rocasolano, CSIC, c/Serrano 119, 28006 Madrid (Spain)

2012-06-15

Melted Fe{sub 50}Mn{sub 10}Al{sub 40} alloy powder with particle size less than 40 {mu}m was characterized at room temperature by XRD, SEM and XPS; and at low temperatures by Moessbauer spectrometry, ac susceptibility, and magnetization analysis. The results show that the sample is BCC ferromagnetic but with a big contribution of paramagnetic sites, and presents super-paramagnetic and re-entrant spin-glass phases with critical temperatures of 265 and 35 K, respectively. The presence of the different phases detected is due to the disordered character of the sample and the competitive magnetic interactions. The obtained values of the saturation magnetization and the coercive field as a function of temperature present a behavior which indicates a ferromagnetic phase. However, the behavior of the FC curve and that of the coercive field as a function of temperature suggest that the dipolar magnetic interaction between particles contributes to the internal magnetic field in the same way as was reported for nanoparticulate powders.

Microstructural Development in Al-Si Powder During Rapid Solidification

Energy Technology Data Exchange (ETDEWEB)

Genau, Amber Lynn [Iowa State Univ., Ames, IA (United States)

2004-01-01

Powder metallurgy has become an increasingly important form of metal processing because of its ability to produce materials with superior mechanical properties. These properties are due in part to the unique and often desirable microstructures which arise as a result of the extreme levels of undercooling achieved, especially in the finest size powder, and the subsequent rapid solidification which occurs. A better understanding of the fundamental processes of nucleation and growth is required to further exploit the potential of rapid solidification processing. Aluminum-silicon, an alloy of significant industrial importance, was chosen as a model for simple eutectic systems displaying an unfaceted/faceted interface and skewed coupled eutectic growth zone, Al-Si powder produced by high pressure gas atomization was studied to determine the relationship between microstructure and alloy composition as a function of powder size and atomization gas. Critical experimental measurements of hypereutectic (Si-rich) compositions were used to determine undercooling and interface velocity, based on the theoretical models which are available. Solidification conditions were analyzed as a function of particle diameter and distance from nucleation site. A revised microstructural map is proposed which allows the prediction of particle morphology based on temperature and composition. It is hoped that this work, by providing enhanced understanding of the processes which govern the development of the solidification morphology of gas atomized powder, will eventually allow for better control of processing conditions so that particle microstructures can be optimized for specific applications.

The surface nanostructures of titanium alloy regulate the proliferation of endothelial cells

Directory of Open Access Journals (Sweden)

Min Lai

2014-02-01

Full Text Available To investigate the effect of surface nanostructures on the behaviors of human umbilical vein endothelial cells (HUVECs, surface nanostructured titanium alloy (Ti-3Zr2Sn-3Mo-25Nb, TLM was fabricated by surface mechanical attrition treatment (SMAT technique. Field emission scanning electron microscopy (FE-SEM, atomic force microscopy (AFM, transmission electron microscopy (TEM and X-ray diffraction (XRD were employed to characterize the surface nanostructures of the TLM, respectively. The results demonstrated that nano-crystalline structures with several tens of nanometers were formed on the surface of TLM substrates. The HUVECs grown onto the surface nanostructured TLM spread well and expressed more vinculin around the edges of cells. More importantly, HUVECs grown onto the surface nanostructured TLM displayed significantly higher (p < 0.01 or p < 0.05 cell adhesion and viabilities than those of native titanium alloy. HUVECs cultured on the surface nanostructured titanium alloy displayed significantly higher (p < 0.01 or p < 0.05 productions of nitric oxide (NO and prostacyclin (PGI2 than those of native titanium alloy, respectively. This study provides an alternative for the development of titanium alloy based vascular stents.

Microstructural evolution and surface properties of nanostructured Cu-based alloy by ultrasonic nanocrystalline surface modification technique

Energy Technology Data Exchange (ETDEWEB)

Amanov, Auezhan, E-mail: amanov_a@yahoo.com [Department of Mechanical Engineering, Sun Moon University, Asan 336-708 (Korea, Republic of); Cho, In-Sik [R& D Group, Mbrosia Co., Ltd., Asan 336-708 (Korea, Republic of); Pyun, Young-Sik [Department of Mechanical Engineering, Sun Moon University, Asan 336-708 (Korea, Republic of)

2016-12-01

Graphical abstract: - Highlights: • A nanostructured surface was produced by UNSM technique. • Porosities were eliminated from the surface by UNSM technique. • Extremely high hardness obtained at the top surface after UNSM treatment. • Friction and wear behavior was improved by UNSM technique. • Resistance to scratch behavior was improved by UNSM technique. - Abstract: A nanostructured surface layer with a thickness of about 180 μm was successfully produced in Cu-based alloy using an ultrasonic nanocrystalline surface modification (UNSM) technique. Cu-based alloy was sintered onto low carbon steel using a powder metallurgy (P/M) method. Transmission electron microscope (TEM) characterization revealed that the severe plastic deformation introduced by UNSM technique resulted in nano-sized grains in the topmost surface layer and deformation twins. It was also found by atomic force microscope (AFM) observations that the UNSM technique provides a significant reduction in number of interconnected pores. The effectiveness of nanostructured surface layer on the tribological and micro-scratch properties of Cu-based alloy specimens was investigated using a ball-on-disk tribometer and micro-scratch tester, respectively. Results exhibited that the UNSM-treated specimen led to an improvement in tribological and micro-scratch properties compared to that of the sintered specimen, which may be attributed to the presence of nanostructured surface layer having an increase in surface hardness and reduction in surface roughness. The findings from this study are expected to be implemented to the automotive industry, in particular connected rod bearings and bushings in order to increase the efficiency and performance of internal combustion engines (ICEs).

Grain refinement of AZ91D magnesium alloy by a new Mg–50%Al4C3 master alloy

International Nuclear Information System (INIS)

Liu, Shengfa; Chen, Yang; Han, Hui

2015-01-01

A novel and simple method for preparing Mg–50%Al 4 C 3 (hereafter in wt.%) master alloy has been developed by powder in-situ synthesis process under argon atmosphere. X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) results show the existence of Al 4 C 3 particles in this master alloy. After adding 1.8% Mg–50%Al 4 C 3 master alloy, the average grain size of α-Mg decreased from 360 μm to 154 μm. Based on the DTA test results and calculation of the planar disregistry between Al 4 C 3 and α-Mg, Al 4 C 3 particles located in the central regions of magnesium grains can act as the heterogeneous nucleus of primary α-Mg phase

Study on effects of powder and flake chemistry and morphology on the properties of Al-Cu-Mg-X-X-X powder metallurgy advanced aluminum alloys

Science.gov (United States)

Meschter, P. J.; Lederich, R. J.; Oneal, J. E.

1986-01-01

A study was conducted: (1) to develop rapid solidification processed (RSP) dispersoid-containing Al-3Cu-2Li-1Mg-0.2Zr alloys as substitutes for titanium alloys and commercial 2XXX aluminum alloys for service to at least 150 C; and (2) to develop RSP Al-4Li-Cu-Mg-Zr alloys as substitutes for high-strength commercial 7XXX alloys in ambient-temperature applications. RSP Al-3Cu-2Li-1Mg-0.2Zr alloys have density-normalized yield stresses at 150 C up to 52% larger than that of 2124-T851 and up to 30% larger than that of Ti-6Al-4V. Strength at 150 C in these alloys is provided by thermally stable delta' (Al3Li), T1 (Al2LiCu), and S' (Al2CuMg) precipitates. Density-normalized yield stresses of RSP Al-3Cu-2Li-1Mg-0.2Zr alloys are up to 100% larger than that of 2124-T851 and equivalent to that of Al-8Fe-4Ce at 260 C. Strength in the RSP alloys at 260 C is provided by incoherent dispersoids and subboundary constituent particles such as T1 and S. The RSP alloys are attractive substitutes in less than or = 100-h exposures for 2xxx and Al-4Fe-Ce alloys up to 260 C and for titanium alloys up to 150 C. RSP Al-4Li-Cu-Mg-Zr alloys have ambient-temperature yield and ultimate tensile stresses similar to that of 7050-T7651, and are 14% less dense. RSP Al-4Li-0.5Cu-1.5Mg-0.2Zr has a 20% higher specific yield stress, 40% higher specific elastic modulus, and superior corrosion resistance compared to the properties of 7050-T7651. Strength in the Al-4Li-Cu-Mg-Zr alloy class is primarily provided by the substructure and delta' precipitates and is independent of Cu:Mg ratio. Improvements in fracture toughness and transverse-orientation properties in both alloy classes depend on improved melt practices to eliminate oxide inclusions which are incorporated into the consolidated forms.

Microstructure and mechanical properties of NiCoCrAlYTa alloy processed by press and sintering route

Energy Technology Data Exchange (ETDEWEB)

Pereira, J.C., E-mail: jpereira@uc.edu.ve [Instituto de Tecnología de Materiales, Universidad Politécnica de Valencia, Camino de vera s/n, Valencia, España (Spain); Centro de Investigaciones en Mecánica, Facultad de Ingeniería, Universidad de Carabobo (Venezuela, Bolivarian Republic of); Zambrano, J.C. [Centro de Investigaciones en Mecánica, Facultad de Ingeniería, Universidad de Carabobo (Venezuela, Bolivarian Republic of); Afonso, C.R.M. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos (UFSCar), São Carlos, SP (Brazil); Amigó, V. [Instituto de Tecnología de Materiales, Universidad Politécnica de Valencia, Camino de vera s/n, Valencia, España (Spain)

2015-03-15

Nickel-based superalloys such as NiCoCrAlY are widely used in high-temperature applications, such as gas turbine components in the energy and aerospace industries, due to their strength, high elastic modulus, and high-temperature oxidation resistance. However, the processing of these alloys is complex and costly, and the alloys are currently used as a bond coat in thermal barrier coatings. In this work, the effect of cold press and sintering processing parameters on the microstructure and mechanical properties of NiCoCrAlY alloy were studied using the powder metallurgy route as a new way to obtain NiCoCrAlYTa samples from a gas atomized prealloyed powder feedstock. High mechanical strength and adequate densification up to 98% were achieved. The most suitable compaction pressure and sintering temperature were determined for NiCoCrAlYTa alloy through microstructure characterization. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and energy dispersive spectroscopy microanalysis (EDS) were performed to confirm the expected γ-Ni matrix and β-NiAl phase distribution. Additionally, the results demonstrated the unexpected presence of carbides and Ni–Y-rich zones in the microstructure due to the powder metallurgy processing parameters used. Thus, microhardness, nanoindentation and uniaxial compression tests were conducted to correlate the microstructure of the alloy samples with their mechanical properties under the different studied conditions. The results show that the compaction pressure did not significantly affect the mechanical properties of the alloy samples. In this work, the compaction pressures of 400, 700 and 1000 MPa were used. The sintering temperature of 1200 °C for NiCoCrAlYTa alloy was preferred; above this temperature, the improvement in mechanical properties is not significant due to grain coarsening, whereas a lower temperature produces a decrease in mechanical properties due to high porosity and

Performance evaluation and characterisation of EIGA produced titanium alloy powder for additive manufacturing processes

CSIR Research Space (South Africa)

Arthur, Nana KK

2017-11-01

Full Text Available affect powder quality, and hinder processing. In an investigation by Goso and Kale [3], Ti-6Al-4V alloy powder was produced by the hydride-dehydride (HDH) process in order to make titanium components by blended elemental approach. Chemical analysis.... 2016. Additive manufacturing of metals, Acta Materialia, 117, pp 371-392. 3 [3] Goso, X. and Kale, A. 2010. Production of titanium metal powder by the HDH process, (Paper presented at the South African Institute of Mining and Metallurgy Light...

Influence of powder particle injection velocity on the microstructure of Al-12Si/SiCp coatings produced by laser cladding

NARCIS (Netherlands)

Anandkumar, R.; Almeida, A.; Vilar, R.; Ocelik, V.; De Hosson, J. Th M.

2009-01-01

The influence of powder particle injection velocity on the microstructure of coatings consisting of an Al-Si matrix reinforced with SiC particles prepared by laser cladding from mixtures of powders of Al-12 wt.% Si alloy and SiC was investigated both experimentally and by modeling. At low injection

Mechanical alloying and sitering of TI - 10WT.% MG powders

CSIR Research Space (South Africa)

Machio, Christopher N

2009-06-01

Full Text Available A Ti-10wt.%Mg powder alloy has been produced by mechanical alloying. Elemental powders of Ti and Mg were ball milled in a Zoz-Simoloyer CM01 for 16 and 20 hours under argon. Mechanical alloying was followed by XRD, SEM and particle size analysis...

Fabrication and characterization of nanostructured mechanically alloyed Pt-Co catalyst for oxygen gas-diffusion-electrode

International Nuclear Information System (INIS)

Pharkya, P.; Farhat, Z.; Czech, E.; Hawthorne, H.; Alfantazi, A.

2003-01-01

The use of PEM fuel cells depends largely upon the cost of materials, processing and fabrication. The cost of Pt catalyst is a significant cost of a fuel cell. Alternative low cost catalyst that promotes high rate of oxygen reduction is needed. To achieve this, a mechanochemical technique was employed to refine the catalyst layer structure (i.e. increasing the effective catalyst surface area) and reducing the amount of Pt used, by alloying with a cheaper element. An investigation is carried out to study the relationship between the new catalyst structure refinement, morphology, microstructure and its electrocatalytic behaviour. Nanostructured Pt, Co and Pt 0.2 5 Co 0.75 alloy was fabricated from high purity Pt (99.9%) and Co (99.5%) powders using a Laboratory Planetary Ball Mill 'Pulverisette 6'. Optimum milling conditions, that produce fine, uniform and mechanically alloyed microstructure, were determined during fabrication, by varying process parameters (i.e., rpm, milling time, ball to powder ratio, milling atmosphere, surface-agents and milling/cooling cycle). Mechanically induced chemical and physical reactions and thermal effects were monitored 'in-situ' using a GTM system, which recorded temperature and pressure changes during milling. The alloy catalysts were characterized using TEM, SEM, EDX, XRD and BET techniques. Electrochemical tests were carried out on prepared powders. Exchange currents were determined from a potentiodynamic polarization tests and used to compare relative electrocatalytic behaviour of the new catalyst. Structure/property relationships were discussed and conclusions were drawn on the production of improved low cost catalyst. (author)

Ultrasonic hot powder compaction of Ti-6Al-4V.

Science.gov (United States)

Abedini, Rezvan; Abdullah, Amir; Alizadeh, Yunes

2017-07-01

Power ultrasonic has been recently employed in a wide variety of manufacturing processes among which ultrasonic assisted powder compaction is a promising powder materials processing technique with significant industrial applications. The products manufactured by the powder metallurgy commonly consist of residual porosities, material impurities, structural non-homogeneities and residual stress. In this paper, it is aimed to apply power ultrasonic to the hot consolidation process of Ti-6Al-4V titanium alloy powder in order to improve mechanical properties. To do this, the effects of ultrasonic power and process temperature and pressure were considered and then deeply studied through a series of experiments. It was shown that the addition of ultrasonic vibration leads to a significant improvement in the consolidation performance and the mechanical strength of the fabricated specimens. Copyright © 2017 Elsevier B.V. All rights reserved.

Porous Nb-Ti based alloy produced from plasma spheroidized powder

Science.gov (United States)

Li, Qijun; Zhang, Lin; Wei, Dongbin; Ren, Shubin; Qu, Xuanhui

Spherical Nb-Ti based alloy powder was prepared by the combination of plasma spheroidization and mechanical alloying. Phase constituents, microstructure and surface state of the powder, and pore characteristics of the resulting porous alloy were investigated. The results show that the undissolved W and V in the mechanically alloyed powder is fully alloyed after spheroidization, and single β phase is achieved. Particle size of the spheroidized powder is in the range of 20-110 μm. With the decrease of particle size, a transformation from typical dendrite solidification structure to fine cell microstructure occurs. The surface of the spheroidized powder is coated by a layer of oxides consisting mainly of TiO2 and Nb2O5. Probabilities of sinter-neck formation and particle coalescence increases with increasing sintering temperature. Porous skeleton with relatively homogeneous pore distribution and open pore channel is formed after vacuum sintering at 1700 °C, and the porosity is 32%. The sintering kinetic analysis indicates that grain boundary diffusion is the primary mass transport mechanism during sintering process.

Microstructural and morphological evaluation of MCrAlY/YSZ composite produced by mechanical alloying method

International Nuclear Information System (INIS)

Tahari, M.; Shamanian, M.; Salehi, M.

2012-01-01

Highlights: ► The grain size of CoNiCrAlY decreased as milling time increased. Adding YSZ, delayed decrease of grain size of matrix alloy. ► Increase of milling time and YSZ percent resulted in spherical morphology and homogenous distribution of powders. Adding YSZ also delayed cold welding phenomenon. ► At initial stage of milling, CoNiCrAlY powder showed the greatest hardness but with increases milling time powders contained 15% YSZ showed the maximum hardness. - Abstract: This paper investigates CoNiCrAlY/YSZ composite materials produced by mechanical alloying process. Various amounts of YSZ particles (0%, 5%, 10% and 15 wt.%) were mixed with CoNiCrAlY powder and milled for 12, 24 and 36 h. The structural and mechanical evolutions of the mechanically milled powders were executed using X-ray diffractometry, scanning electron microscopy, optical microscopy and micro-hardness test. It was observed that by increasing milling time, the internal lattice strain of γ-phase matrix increased while grain size of this phase decreased. Also, addition of YSZ to CoNiCrAlY decreased the rate of grain size reduction. In comparison with milled CoNiCrAlY powders, CoNiCrAlY/YSZ milled powders exhibited more spherical morphology and narrower particle size range. Moreover, the increase in milling time caused the homogenous distribution of ceramic particles in CoNiCrAlY matrix, while the increase in YSZ percent decreased the homogenous distribution of ceramic particles in CoNiCrAlY matrix. Besides, micro-hardness tests illustrated that the effect of milling on hardness is more significant than that of ceramic particles addition.

Microstructure of as-fabricated UMo/Al(Si) plates prepared with ground and atomized powder

Science.gov (United States)

Jungwirth, R.; Palancher, H.; Bonnin, A.; Bertrand-Drira, C.; Borca, C.; Honkimäki, V.; Jarousse, C.; Stepnik, B.; Park, S.-H.; Iltis, X.; Schmahl, W. W.; Petry, W.

2013-07-01

UMo-Al based fuel plates prepared with ground U8wt%Mo, ground U8wt%MoX (X = 1 wt%Pt, 1 wt%Ti, 1.5 wt%Nb or 3 wt%Nb) and atomized U7wt%Mo have been examined. The first finding is that that during the fuel plate production the metastable γ-UMo phases partly decomposed into two different γ-UMo phases, U2Mo and α'-U in ground powder or α″-U in atomized powder. Alloying small amounts of a third element to the UMo had no measurable effect on the stability of the γ-UMo phase. Second, the addition of some Si inside the Al matrix and the presence of oxide layers in ground and atomized samples is studied. In the case with at least 2 wt%Si inside the matrix a Silicon rich layer (SiRL) forms at the interface between the UMo and the Al during the fuel plate production. The SiRL forms more easily when an Al-Si alloy matrix - which is characterized by Si precipitates with a diameter ⩽1 μm - is used than when an Al-Si mixed powder matrix - which is characterized by Si particles with some μm diameter - is used. The presence of an oxide layer on the surface of the UMo particles hinders the formation of the SiRL. Addition of some Si into the Al matrix [7-11]. Application of a protective barrier at the UMo/Al interface by oxidizing the UMo powder [7,12]. Increase of the Mo content or use of UMo alloys with ternary element addition X (e.g. X = Nb, Ti, Pt) to stabilize the γ-UMo with respect to α-U or to control the UMo-Al interaction layer kinetics [9,12-24]. Use of ground UMo powder instead of atomized UMo powder [10,25] The points 1-3 are to limit the formation of the undesired UMo/Al layer. Especially the addition of Si into the matrix has been suggested [3,7,8,10,11,26,27]. It has been often mentioned that Silicon is efficient in reducing the Uranium-Aluminum diffusion kinetics since Si shows a higher chemical affinity to U than Al to U. Si suppresses the formation of brittle UAl4 which causes a huge swelling during the irradiation. Furthermore it enhances the

Fabrication of Intermetallic Titanium Alloy Based on Ti2AlNb by Rapid Quenching of Melt

Science.gov (United States)

Senkevich, K. S.; Serov, M. M.; Umarova, O. Z.

2017-11-01

The possibility of fabrication of rapidly quenched fibers from alloy Ti - 22Al - 27Nb by extracting a hanging melt drop is studied. The special features of the production of electrodes for spraying the fibers by sintering mechanically alloyed powdered components of the alloy, i.e., titanium hydride, niobium, and aluminum dust, are studied. The rapidly quenched fibers with homogeneous phase composition and fine-grained structure produced from alloy Ti - 22Al - 27Nb are suitable for manufacturing compact semiproducts by hot pressing.

Quantifying the properties of low-cost powder metallurgy titanium alloys

International Nuclear Information System (INIS)

Bolzoni, L.; Ruiz-Navas, E.M.; Gordo, E.

2017-01-01

The extensive industrial employment of titanium is hindered by its high production costs where reduction of these costs can be achieved using cheap alloying elements and appropriate alternative processing techniques. In this work the feasibility of the production of low-cost titanium alloys is addressed by adding steel to pure titanium and processing the alloys by powder metallurgy. In particular, a spherical 4140 LCH steel powder commonly used in metal injection moulding is blended with irregular hydride-dehydride Ti. The new low-cost alloys are cold uniaxially pressed and sintered under high vacuum and show comparable properties to other wrought-equivalent and powder metallurgy titanium alloys. Differential thermal analysis and X-ray diffraction analyses confirm that Ti can tolerate the employment of iron as primary alloying element without forming detrimental TiFe-based intermetallic phases. Thus, the newly designed α+β alloys could be used for cheaper non-critical components.

Quantifying the properties of low-cost powder metallurgy titanium alloys

Energy Technology Data Exchange (ETDEWEB)

Bolzoni, L., E-mail: bolzoni.leandro@gmail.com [WaiCAM (Waikato Centre for Advanced Materials), The University of Waikato, Private Bag 3105, 3240 Hamilton (New Zealand); Ruiz-Navas, E.M.; Gordo, E. [Department of Materials Science and Engineering, University Carlos III of Madrid, Avda. de la Universidad, 30, 28911 Leganés, Madrid (Spain)

2017-02-27

The extensive industrial employment of titanium is hindered by its high production costs where reduction of these costs can be achieved using cheap alloying elements and appropriate alternative processing techniques. In this work the feasibility of the production of low-cost titanium alloys is addressed by adding steel to pure titanium and processing the alloys by powder metallurgy. In particular, a spherical 4140 LCH steel powder commonly used in metal injection moulding is blended with irregular hydride-dehydride Ti. The new low-cost alloys are cold uniaxially pressed and sintered under high vacuum and show comparable properties to other wrought-equivalent and powder metallurgy titanium alloys. Differential thermal analysis and X-ray diffraction analyses confirm that Ti can tolerate the employment of iron as primary alloying element without forming detrimental TiFe-based intermetallic phases. Thus, the newly designed α+β alloys could be used for cheaper non-critical components.

Microstructural and magnetic behavior of nanostructured soft alloys prepared by mechanical grinding and gas atomization

International Nuclear Information System (INIS)

Marin, P.; Lopez, M.; Garcia-Escorial, A.; Lieblich, M.

2007-01-01

Nanocrystalline powder of Fe-Si-B-Cu-Nb has been obtained by means of mechanical milling of the corresponding nanocrystalline ribbons. Gas atomization technique has been used to minimize the magnetic hardening due to stress effects observed in ball-milled samples. Fe-Si-B-Cu-Nb and Fe-Si nanocrystalline samples have been prepared by gas atomization. The aim of our work is to analyse the particle size dependence of coercivity in this nanostructured alloys and to show the analogies and differences between ball-milled and gas atomized samples

Parameter optimization for selective laser melting of TiAl6V4 alloy by CO2 laser

Science.gov (United States)

Baitimerov, R. M.; Lykov, P. A.; Radionova, L. V.; Safonov, E. V.

2017-10-01

TiAl6V4 alloy is one of the widely used materials in powder bed fusion additive manufacturing technologies. In recent years selective laser melting (SLM) of TiAl6V4 alloy by fiber laser has been well studied, but SLM by CO2-lasers has not. SLM of TiAl6V4 powder by CO2-laser was studied in this paper. Nine 10×10×10 mm cubic specimens were fabricated using different SLM process parameters. All of the fabricated specimens have a good dense structure and a good surface finish quality without dimensional distortion. The lowest porosity that was achieved was about 0.5%.

Age hardening of a sintered Al-Cu-Mg-Si-(Sn) alloy

International Nuclear Information System (INIS)

Kent, D.; Schaffer, G.B.; Drennan, J.

2005-01-01

The age hardening response of a sintered Al-3.8 wt% Cu-1.0 wt% Mg-0.70 wt% Si alloy with and without 0.1 wt% Sn was investigated. The sequence of precipitation was characterised using transmission electron microscopy. The ageing response of the sintered Al-Cu-Mg-Si-(Sn) alloy is similar to that of cognate wrought 2xxx series alloys. Peak hardness was associated with a fine, uniform dispersion of lath shaped precipitates, believed to be either the β'or Q' phase, oriented along α directions and θ' plates lying on {0 0 1} α planes. Natural ageing also resulted in comparable behaviour to that observed in wrought alloys. Porosity in the powder metallurgy alloys did not significantly affect the kinetics of precipitation during artificial ageing. Trace levels of tin, used to aid sintering, slightly reduced the hardening response of the alloy. However, this was compensated for by significant improvements in density and hardness

Effect of heat treatment on Fe-B-Si-Nb alloy powder prepared by mechanical alloying

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Rodrigo Estevam Coelho

2005-06-01

Full Text Available The effect of heat treatment on crystallization behavior of Fe73.5B15Si10Nb1.5 alloy powder prepared by mechanical alloying was studied. The powder samples were prepared by mechanical alloying (MA and for different milling times (1, 5, 25, 70 and 100 hours. Crystalline powders of iron, boron, silicon and niobium were sealed with tungsten carbide balls in a cylindrical vial under nitrogen atmosphere. The ball-to-powder weight ratio was 20 to 1. A Fritsch Pulverizette 5 planetary ball mill was used for MA the powders at room temperature and at 250 rpm. To study the microstructural evolution, a small amount of powder was collected after different milling times and examined by X-ray diffraction, using CuKalpha radiation (lambda = 0.15418 nm. The crystallization behavior was studied by differential thermal analysis, from 25 up to 1000 °C at a heating rate of 25 °C min-1.

A Comparative Study on Permanent Mold Cast and Powder Thixoforming 6061 Aluminum Alloy and Sicp/6061Al Composite: Microstructures and Mechanical Properties

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Xuezheng Zhang

2016-05-01

Full Text Available Microstructural and mechanical characterization of 10 vol% SiC particles (SiCp reinforced 6061 Al-based composite fabricated by powder thixoforming (PTF was investigated in comparison with the PTF and permanent mold cast (PMC 6061 monolithic alloys. The results reveal that the microstructure of the PMC alloy consists of coarse and equiaxed α dendrites and interdendritic net-like eutectic phases. However, the microstructure of the PTF composite, similar to that of the PTF alloy, consists of near-spheroidal primary particles and intergranular secondarily solidified structures except SiCp, which are distributed in the secondarily solidified structures. The eutectics amount in the PTF materials is distinctly lower than that in the PMC alloy, and the microstructures of the former materials are quite compact while that of the latter alloy is porous. Therefore, the PTF alloy shows better tensile properties than the PMC alloy. Owing to the existence of the SiC reinforcing particles, the PTF composite attains an ultimate tensile strength and yield strength of 230 MPa and 128 MPa, representing an enhancement of 27.8% and 29.3% than those (180 MPa and 99 MPa of the PTF alloy. A modified model based on three strengthening mechanisms was proposed to calculate the yield strength of the PTF composite. The obtained theoretical results were quite consistent with the experimental data.

A Comparative Study on Permanent Mold Cast and Powder Thixoforming 6061 Aluminum Alloy and Sicp/6061Al Composite: Microstructures and Mechanical Properties.

Science.gov (United States)

Zhang, Xuezheng; Chen, Tijun; Qin, He; Wang, Chong

2016-05-24

Microstructural and mechanical characterization of 10 vol% SiC particles (SiC p ) reinforced 6061 Al-based composite fabricated by powder thixoforming (PTF) was investigated in comparison with the PTF and permanent mold cast (PMC) 6061 monolithic alloys. The results reveal that the microstructure of the PMC alloy consists of coarse and equiaxed α dendrites and interdendritic net-like eutectic phases. However, the microstructure of the PTF composite, similar to that of the PTF alloy, consists of near-spheroidal primary particles and intergranular secondarily solidified structures except SiC p , which are distributed in the secondarily solidified structures. The eutectics amount in the PTF materials is distinctly lower than that in the PMC alloy, and the microstructures of the former materials are quite compact while that of the latter alloy is porous. Therefore, the PTF alloy shows better tensile properties than the PMC alloy. Owing to the existence of the SiC reinforcing particles, the PTF composite attains an ultimate tensile strength and yield strength of 230 MPa and 128 MPa, representing an enhancement of 27.8% and 29.3% than those (180 MPa and 99 MPa) of the PTF alloy. A modified model based on three strengthening mechanisms was proposed to calculate the yield strength of the PTF composite. The obtained theoretical results were quite consistent with the experimental data.

The Effect of Heat Treatments on Alloying of Pre-mixed Al + 4.5 wt. % Cu Powders

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Kübra KÖPRÜLÜ

2018-06-01

Full Text Available In this study, 4.5 wt. % Cu powder was added to Al powder and mixed for 45 minutes to produce premixed metal powders. Premixed powders were compacted by cold pressing at 20 MPa. After that these samples were pressed at 500℃ under 200 MPa for 30 minutes by hot pressed method. Hot pressed block samples were subjected to diffusion annealing at 540 ℃ for 2, 4, 8, 16, 32 hours. These samples, produced by powder metallurgy, are used at metallographic and microscopic researches to investigate the diffusion process. During the diffusion annealing, it was determined that significant amount of copper powder particles was dissolved in the Al matrix by diffusion. Diffusion annealing was followed by aging heat treatment, characterized by metallographic and mechanical tests. According to the increasing the annealing time, the homogeneity of the chemical composition is not provided, however the increasing of the heat treatment (T6 capability of the produced parts, and partial porosity which is believed to be due to atomic diffusion, have been observed. Moreover, in the XRD analyses, it was determined that the phases of -Al,  and  were formed in the microstructure.

PHASE CONSTITUENTS AND MICROSTRUCTURE OF Ti3Al/Fe3Al + TiN/TiB2 COMPOSITE COATING ON TITANIUM ALLOY

OpenAIRE

JIANING LI; CHUANZHONG CHEN; CUIFANG ZHANG

2011-01-01

Laser cladding of the Fe3Al + B4C/TiN + Al2O3 pre-placed powders on the Ti-6Al-4V alloy can form the Ti3Al/Fe3Al + TiN/TiB2 composite coating, which improved the wear resistance of the Ti-6Al-4V alloy surface. In this study, the Ti3Al/Fe3Al + TiN/TiB2 composite coating has been researched by means of X-ray diffraction and scanning electron microscope. It was found that during the laser cladding process, Al2O3 can react with TiB2, leading to the formations of Ti3Al and B. This principle can be...

Biaxially textured articles formed by powder metallurgy

Science.gov (United States)

Goyal, Amit; Williams, Robert K.; Kroeger, Donald M.

2003-08-05

A biaxially textured alloy article having a magnetism less than pure Ni includes a rolled and annealed compacted and sintered powder-metallurgy preform article, the preform article having been formed from a powder mixture selected from the group of ternary mixtures consisting of: Ni powder, Cu powder, and Al powder, Ni powder, Cr powder, and Al powder; Ni powder, W powder and Al powder; Ni powder, V powder, and Al powder; Ni powder, Mo powder, and Al powder; the article having a fine and homogeneous grain structure; and having a dominant cube oriented {100} orientation texture; and further having a Curie temperature less than that of pure Ni.

Diffusion slowdown in the nanostructured liquid Ga-Sn alloy

International Nuclear Information System (INIS)

Podorozhkin, Dmitri Y.; Charnaya, Elena V.; Lee, Min Kai; Chang, Lieh-Jeng; Haase, Juergen; Michel, Dieter; Kumzerov, Yurii A.; Fokin, Alexsandr V.

2015-01-01

The diffusion of gallium in liquid Ga-Sn alloy embedded into different porous silica matrices was studied by NMR. Spin relaxation was measured for two gallium isotopes, 71 Ga and 69 Ga, at two magnetic fields. Pronounced rise of quadrupole contribution to relaxation was observed for the nanostructured alloy which increased with decreasing the pore size. The correlation time of atomic mobility was evaluated and found to be much larger than in the relevant bulk melt which evidenced a pronounced diffusion slowdown in the Ga-Sn alloy under nanoconfinement. It is shown that the diffusion was slower by a factor of 30 for the alloy within 7 nm pores. The spectral densities of electric field gradients at zero frequency were found to double for the finest pores. The Knight shift was found to decrease but slightly for the nanostructured alloy. (copyright 2015 by WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Effect Of Compaction Pressure And Sintering Temperature On The Liquid Phase Sintering Behavior Of Al-Cu-Zn Alloy

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Lee S.H.

2015-06-01

Full Text Available The liquid phase sintering characteristics of Al-Cu-Zn alloy were investigated with respect to various powder metallurgy processing conditions. Powders of each alloying elements were blended to form Al-6Cu-5Zn composition and compacted with pressures of 200, 400, and 600 MPa. The sintering process was performed at various temperatures of 410, 560, and 615°C in N2 gas atmosphere. Density and micro-Vickers hardness measurements were conducted at different processing stages, and transverse rupture strength of sintered materials was examined for each condition, respectively. The microstructure was characterized using optical microscope and scanning electron microscopy. The effect of Zn addition on the liquid phase sintering behavior during P/M process of the Al-Cu-Zn alloy was also discussed in detail.

Neutron studies of nanostructured CuO-Al2O3 NOx removal catalysts

International Nuclear Information System (INIS)

Ozawa, Masakuni; Loong Chun-Keung

1997-01-01

Nanostructured powders of automotive catalytic system CuO0Al 2 O 3 , targeted for nitrogen oxides (NOx) removal under lean-burn engine conditions, were investigated using neutron diffraction and small-angle neutron scattering. The crystal phases, structural transformations and microstructure of 10 mol% Cu-Al 2 O 3 powders are characterized according to the heat-treatment conditions. These properties are correlated with the pore structure and NOx removal efficiency determined by nitrogen adsorption isotherm, electron spin resonance, and temperature programmed reaction measurements. The γ-(Cu, Al) 2 O 3 phase and the mass-fractal-like aggregate of particles (size ∼ 26 nm) at annealing temperatures below 900 degrees C were found to be crucial to the high NOx removal performance. The transformation to bulk crystalline phases of α-Al 2 O 3 + CuAl 2 O 4 spinel above ∼1050 degrees C corresponds to a drastic drop of Nox removal efficiency. The usefulness of neutron-scattering techniques as well as their complementarity with other traditional methods of catalytic research are discussed

Fabrication and heat treatment of high strength Al-Cu-Mg alloy processed using selective laser melting

Science.gov (United States)

Zhang, Hu; Zhu, Haihong; Nie, Xiaojia; Qi, Ting; Hu, Zhiheng; Zeng, Xiaoyan

2016-04-01

The proposed paper illustrates the fabrication and heat treatment of high strength Al-Cu-Mg alloy produced by selective laser melting (SLM) process. Al-Cu-Mg alloy is one of the heat treatable aluminum alloys regarded as difficult to fusion weld. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, 3D Al-Cu-Mg parts with relative high density of 99.8% are produced by SLM from gas atomized powders. Room temperature tensile tests reveal a remarkable mechanical behavior: the samples show yield and tensile strengths of about 276 MPa and 402 MPa, respectively, along with fracture strain of 6%. The effect of solution treatment on microstructure and related tensile properties is examined and the results demonstrate that the mechanical behavior of the SLMed Al-Cu-Mg samples can be greatly enhanced through proper heat treatment. After T4 solution treatment at 540°C, under the effect of precipitation strengthening, the tensile strength and the yield strength increase to 532 MPa and 338 MPa, respectively, and the elongation increases to 13%.

Comparing nanostructured hydroxyapatite coating on AZ91 alloy samples via sol-gel and electrophoretic deposition for biomedical applications.

Science.gov (United States)

Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

2014-12-01

Magnesium is one of the most critical elements in hard tissues regeneration and therefore causes speeding up the restoration of harmed bones, while high deterioration rate of magnesium in body fluid restricts it to be used as biodegradable implants. Alloying magnesium with some relatively nobler metals such as aluminium, zinc, rare earth elements, magnesium-bioceramics composites, and surface modification techniques are some of the routes to control magnesium corrosion rate. In this study AZ91 magnesium alloy had been coated by nanostructured hydroxyapatite via sol-gel dip coating and electrophoretical methods to survey the final barricade properties of the obtained coatings. In order to perform electrophoretic coating, powders were prepared by sol-gel method, and then the powders deposited on substrates utilizing direct current electricity. Zeta potentials of the electrophoresis suspensions were measured to determine a best mode for good quality coatings. Transmission Electron Microscopy (TEM), and Scanning Electron Microscopy (SEM) were used to confirm nanoscale dimension, and the uniformity of the nanostructured hydroxyapatite coating, respectively. Fourier Transform-Infrared and X-ray diffraction analysis were utilized for functional group and phase structure evaluation of the prepared coatings, correspondingly. Electrochemical corrosion tests were performed in SBF at 37±1 (°)C which revealed considerable increase in corrosion protection resistivity and corrosion current density for electrophoretic coated specimens versus sol-gel coated specimens. Results showed that both sol-gel and electrophoretical techniques seem to be suitable to coat magnesium alloys for biomedical applications but electrophoretic coating technique is a better choice due to the more homogeneity and more crystalline structure of the coating.

United modification of Al-24Si alloy by Al-P and Al-Ti-C master alloys

Institute of Scientific and Technical Information of China (English)

韩延峰; 刘相法; 王海梅; 王振卿; 边秀房; 张均艳

2003-01-01

The modification effect of a new type of Al-P master alloy on Al-24Si alloys was investigated. It is foundthat excellent modification effect can be obtained by the addition of this new type of A1-P master alloy into Al-24Simelt and the average primary Si grain size is decreased below 47 μm from original 225 μm. It is also found that theTiC particles in the melt coming from Al8Ti2C can improve the modification effect of the Al-P master alloy. Whenthe content of TiC particles in the Al-24Si melt is 0.03 %, the improvement reaches the maximum and keeps steadywith increasing content of TiC particles. Modification effect occurs at 50 min after the addition of the Al-P master al-loy and TiC particles, and keeps stable with prolonging holding time.

Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by Selective Laser Melting of Powder Produced by Granulation-Sintering-Deoxygenation Method

Science.gov (United States)

Sun, Pei; Fang, Z. Zak; Zhang, Ying; Xia, Yang

2017-12-01

Commercial spherical Ti powders for additive manufacturing applications are produced today by melt-atomization methods at relatively high costs. A meltless production method, called granulation-sintering-deoxygenation (GSD), was developed recently to produce spherical Ti alloy powder at a significantly reduced cost. In this new process, fine hydrogenated Ti particles are agglomerated to form spherical granules, which are then sintered to dense spherical particles. After sintering, the solid fully dense spherical Ti alloy particles are deoxygenated using novel low-temperature deoxygenation processes with either Mg or Ca. This technical communication presents results of 3D printing using GSD powder and the selective laser melting (SLM) technique. The results showed that tensile properties of parts fabricated from spherical GSD Ti-6Al-4V powder by SLM are comparable with typical mill-annealed Ti-6Al-4V. The characteristics of 3D printed Ti-6Al-4V from GSD powder are also compared with that of commercial materials.

Grain refining mechanism of Al-containing Mg alloys with the addition of Mn-Al alloys

International Nuclear Information System (INIS)

Qin, Gaowu W.; Ren Yuping; Huang Wei; Li Song; Pei Wenli

2010-01-01

Graphical abstract: Display Omitted Research highlights: The ε-AlMn phase acts as the heterogeneous nucleus of α-Mg phase during the solidification of the AZ31 Mg alloy, not the γ-Al 8 Mn 5 phase. The grain refinement effect is very clear with the addition of only 0.5 wt% Mn-28Al alloy (pure ε-AlMn). The grain refinement does not deteriorate up to the holding time of 60 min at 740 o C. - Abstract: The effect of manganese on grain refinement of Al-containing AZ31 Mg alloy has been investigated by designing a series of Mn-Al alloys composed of either pure ε-AlMn, γ 2 -Al 8 Mn 5 or both of them using optical microscopy and X-ray diffraction. It is experimentally clarified that the grain refinement of the AZ31 Mg alloy is due to the existence of the ε-AlMn phase in the Mn-Al alloys, not the γ 2 -Al 8 Mn 5 phase. The grain size of AZ31 Mg alloy is about 91 μm without any addition of Mn-Al alloys, but remarkably decreases to ∼55 μm with the addition of either Mn-34 wt% Al or Mn-28 wt% Al. With a minor addition of 0.5 wt% Mn-28Al alloy, the grain size of AZ31 alloy decreases to ∼53 μm, and the Mn-28Al alloy can be active as grain refiner for holding time up to 60 min for the melt AZ31 alloy at 750 o C.

Nanostructural hierarchy increases the strength of aluminium alloys.

Science.gov (United States)

Liddicoat, Peter V; Liao, Xiao-Zhou; Zhao, Yonghao; Zhu, Yuntian; Murashkin, Maxim Y; Lavernia, Enrique J; Valiev, Ruslan Z; Ringer, Simon P

2010-09-07

Increasing the strength of metallic alloys while maintaining formability is an interesting challenge for enabling new generations of lightweight structures and technologies. In this paper, we engineer aluminium alloys to contain a hierarchy of nanostructures and possess mechanical properties that expand known performance boundaries-an aerospace-grade 7075 alloy exhibits a yield strength and uniform elongation approaching 1 GPa and 5%, respectively. The nanostructural architecture was observed using novel high-resolution microscopy techniques and comprises a solid solution, free of precipitation, featuring (i) a high density of dislocations, (ii) subnanometre intragranular solute clusters, (iii) two geometries of nanometre-scale intergranular solute structures and (iv) grain sizes tens of nanometres in diameter. Our results demonstrate that this novel architecture offers a design pathway towards a new generation of super-strong materials with new regimes of property-performance space.

Magnetic properties of ball-milled Fe0.6Mn0.1Al0.3 alloys

International Nuclear Information System (INIS)

Rebolledo, A.F.; Romero, J.J.; Cuadrado, R.; Gonzalez, J.M.; Pigazo, F.; Palomares, F.J.; Medina, M.H.; Perez Alcazar, G.A.

2007-01-01

The FeMnAl-disordered alloy system exhibits, depending on the composition and the temperature, a rich variety of magnetic phases including the occurrence of ferromagnetism, antiferromagnetism, paramagnetism and spin-glass and reentrant spin glass behaviors. These latter phases result from the presence of atomic disorder and magnetic dilution and from the competing exchange interactions taking place between an Fe atom and its Mn and Fe first neighbors. The use of mechanical alloying in order to prepare these alloys is specially interesting since it allows to introduce in a progressive way large amounts of disorder. In this work, we describe the evolution with the milling time of the temperature dependence of the magnetic properties of mechanically alloyed Fe 0.6 Mn 0.1 Al 0.3 samples. The materials were prepared in a planetary ball mill using a balls-to-powder mass ratio of 15:1 and pure (99.95 at%) Fe, Mn and Al powders for times up to 19 h. The X-rays diffraction (XRD) spectra show the coexistence of three phases at short milling times. For milling times over 6 h, only the FeMnAl ternary alloy BCC phase is observed. Moesbauer spectroscopy reveals the complete formation of the FeMnAl alloy after 9 h milling time. The magnetic characterization showed that all the samples were ferromagnetic at room temperature with coercivities decreasing from 105 Oe (3 h milled sample) down to 5 Oe in the case of the sample milled for 19 h

The influence of powder particle size on properties of Cu-Al2O3 composites

Directory of Open Access Journals (Sweden)

Rajković V.

2009-01-01

Full Text Available Inert gas atomized prealloyed copper powder containing 2 wt.% Al (average particle size ≈ 30 μm and a mixture consisting of copper (average particle sizes ≈ 15 μm and 30 μm and 4 wt.% of commercial Al2O3 powder particles (average particle size ≈ 0.75 μm were milled separately in a high-energy planetary ball mill up to 20 h in air. Milling was performed in order to strengthen the copper matrix by grain size refinement and Al2O3 particles. Milling in air of prealloyed copper powder promoted formation of finely dispersed nano-sized Al2O3 particles by internal oxidation. On the other side, composite powders with commercial micro-sized Al2O3 particles were obtained by mechanical alloying. Following milling, powders were treated in hydrogen at 400 0C for 1h in order to eliminate copper oxides formed on their surface during milling. Hot-pressing (800 0C for 3 h in argon at pressure of 35 MPa was used for compaction of milled powders. Hot-pressed composite compacts processed from 5 and 20 h milled powders were additionally subjected to high temperature exposure (800°C for 1 and 5h in argon in order to examine their thermal stability. The results were discussed in terms of the effects of different size of starting powders, the grain size refinement and different size of Al2O3 particles on strengthening, thermal stability and electrical conductivity of copper-based composites.

Method of mechanochemical synthesis for the production of nanocrystalline Nb-Al alloys

International Nuclear Information System (INIS)

Portnoj, V.K.; Tret'yakov, K.V.; Logacheva, A.I.; Logunov, A.V.; Razumovskij, I.M.

2004-01-01

Using X-ray diffraction and DS analyses the process of solid phase synthesis on cooperative comminution of components (Nb, Al, Cr) in a planetary ball mill is investigated. Powder nanocrystalline Nb 3 Al base alloys of various compositions with simultaneous introduction of chromium are synthesized. High power milling results in block size of ∼ 20 nm. It is shown that final chromium dissolution and partial decomposition of Nb(Al) supersaturated solid solutions proceed after heating up to 1100 deg C only. With the help of doping with niobium by the method of mechanical alloying, a two-phase alloy Nb 3 Al + Nb 2 Al having been produced by arc melting, is corrected by composition and transferred to the two-phase region of Nb 3 Al + Nb(Al). It is revealed that the process of niobium aluminide phase formation during mechanochemical synthesis and the process of mechanical activation of Nb-Al system intermetallics enriched with niobium always proceed through formation of supersaturated solid solutions. The mechanism of the process is probably associated with stacking faults formation due to deformation [ru

Advanced composite alloys for constructional parts of robots

Science.gov (United States)

Issin, D. K.; Zholdubayeva, Zh D.; Neshina, Y. G.; Alkina, A. D.; Khuangan, N.; Rahimova, G. M.

2018-05-01

In recent years all over the world special attention has been paid to the development and implementation of nanostructured materials possessing unique properties and opening fascinating prospects for the development of technical progress in various fields of human activities. A special place can be given to the development of service robots, the market of which is actively developing. There is problem associated mainly with the lack of heat-strengthened alloys which consists in low thermal stability of the alloy properties under the conditions of elevated variable temperatures and loads. The article presents studies to assess the effect of composition, the amounts of refractory nanoscale particles and methods for their introduction into the melt on the structure and properties in nanostructured composite aluminum alloys. The powders of metals, alloys, as well as silicon carbide and aluminum oxide were used to produce the nanostructured powder composite materials. As a result of the research, NPCM compositions containing micro-size particles of transition metals that are carriers of nanosized reinforcing particles and initiators of the formation of an intermetallide of endogenous origin in a melt.

A study of Al-Mo powder processing as a possible way to corrosion resistent aluminum-alloys

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Wilson Corrêa Rodrigues

2009-06-01

Full Text Available Elementary Al and Mo powder mixtures have been processed by high energy ball milling up to milling times of 100 hours. The shift of the pitting potential and the X ray analysis of green milled samples showed that part of the Mo has formed a supersaturated solid solution of Mo in Al. Elementary Mo powder, however, was still present after 100 hours of milling. Sintering led to the formation of the intermetallic Al12Mo phase.

Effect of graphenenano-platelets on the mechanical properties of Mg/3wt%Al alloy-nanocomposite

Science.gov (United States)

Kumar, Pravir; Kujur, MilliSuchita; Mallick, Ashis; Sandar Tun, Khin; Gupta, Manoj

2018-04-01

The bulk Mg/3%Al/0.1%GNP alloy-nano composite was fabricated using powder metallurgy route assisted with microwave sintering and followed by hot extrusion. The microstructural and Raman spectroscopy studies were performed to characterize the graphene nano-platelet(GNP).EDX tests confirmed the presence and the homogeneous distribution of Al and graphene nano-platelets in the magnesium alloy-nanocomposite. The addition of 3 wt% Al and 0.1wt%GNP to the Mg changed Vicker hardness, ultimate tensile strength and failure strain by +46.15%,+17.6% and -5% respectively. The fabricated composite offers higher resistance to the local deformation than monolithic Mg and Mg/3%Al alloy, revealed by the load/unload-indentation depth curve.

Grain refining mechanism of Al-containing Mg alloys with the addition of Mn-Al alloys

Energy Technology Data Exchange (ETDEWEB)

Qin, Gaowu W., E-mail: qingw@smm.neu.edu.c [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Wenhu Road 3-11, Heping District, Shenyang 110004, Liaoning Province (China); Ren Yuping; Huang Wei; Li Song; Pei Wenli [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Wenhu Road 3-11, Heping District, Shenyang 110004, Liaoning Province (China)

2010-10-08

Graphical abstract: Display Omitted Research highlights: The {epsilon}-AlMn phase acts as the heterogeneous nucleus of {alpha}-Mg phase during the solidification of the AZ31 Mg alloy, not the {gamma}-Al{sub 8}Mn{sub 5} phase. The grain refinement effect is very clear with the addition of only 0.5 wt% Mn-28Al alloy (pure {epsilon}-AlMn). The grain refinement does not deteriorate up to the holding time of 60 min at 740 {sup o}C. - Abstract: The effect of manganese on grain refinement of Al-containing AZ31 Mg alloy has been investigated by designing a series of Mn-Al alloys composed of either pure {epsilon}-AlMn, {gamma}{sub 2}-Al{sub 8}Mn{sub 5} or both of them using optical microscopy and X-ray diffraction. It is experimentally clarified that the grain refinement of the AZ31 Mg alloy is due to the existence of the {epsilon}-AlMn phase in the Mn-Al alloys, not the {gamma}{sub 2}-Al{sub 8}Mn{sub 5} phase. The grain size of AZ31 Mg alloy is about 91 {mu}m without any addition of Mn-Al alloys, but remarkably decreases to {approx}55 {mu}m with the addition of either Mn-34 wt% Al or Mn-28 wt% Al. With a minor addition of 0.5 wt% Mn-28Al alloy, the grain size of AZ31 alloy decreases to {approx}53 {mu}m, and the Mn-28Al alloy can be active as grain refiner for holding time up to 60 min for the melt AZ31 alloy at 750 {sup o}C.

Characterization of dispersion strengthened copper with 3wt%Al2O3 by mechanical alloying

Directory of Open Access Journals (Sweden)

Rajković Višeslava

2004-01-01

Full Text Available The copper matrix has been dispersion strengthened with 3wt.%Al2O3 by mechanical alloying. Commercial alumina powder with an average particle size of 0.75mm was used for alloying. The mechanical alloying process was performed in a planetary ball mill up to 20h in air. After milling all powders were treated in H2 at 4000C for 1h, and finally hot pressing was used for compaction (800oC, 3h, Ar. Structure observations revealed a lamellar structure (Al2O3 particles largely restricted to interlamellar planes between adjacent copper lamellae accompanied also by structure refinement. These structural changes were mostly completed in the early stage of milling, and retained after compaction. Micro hardness was found to progressively increase with milling time. So, after 5h of milling the micro hardness of the Cu+3twt%Al2O3 compact was 1540MPa, i.e. 2.5 times greater than for the as-received electrolytic copper powder (638MPa compacted under identical conditions, while after 20h of milling it was 2370 MPa. However after exposing the tested compact at 800oC up to 5h, the achieved hardening effect vanished.

Three-dimensional characterization of pores in Ti-6Al-4V alloy

Directory of Open Access Journals (Sweden)

Márcia Regina Baldissera

2011-03-01

Full Text Available The direct three-dimensional characterization of opaque materials through serial sectioning makes possible to visualize and better quantify a material microstructure, using classical metallographic techniques coupled with computer-aided reconstruction. Titanium alloys are used as biomaterials for bone implants because of its excellent mechanical properties, biocompatibility and enhanced corrosion resistance. The Ti-6Al-4V alloy (in wt. (% with porous microstructure permits the ingrowths of new-bone tissues improving the fixation bone/implant. This is important to understand connectivity, morphology and spatial distribution of pores in microstructure. The Ti-6Al-4V alloy compacts were produced by powder metallurgy and sintered at three distinct temperatures (1250, 1400 and 1500 °C to obtain distinct microstructures in terms of residual porosity. The visualization of the reconstructed 3D microstructure provides a qualitative and quantitative analysis of the porosity of Ti6Al4V alloy (volume fraction and pore morphology.

Phase Constituents and Microstructure of Ti3Al/Fe3Al + TiN/TiB2 Composite Coating on Titanium Alloy

Science.gov (United States)

Li, Jianing; Chen, Chuanzhong; Zhang, Cuifang

Laser cladding of the Fe3Al + B4C/TiN + Al2O3 pre-placed powders on the Ti-6Al-4V alloy can form the Ti3Al/Fe3Al + TiN/TiB2 composite coating, which improved the wear resistance of the Ti-6Al-4V alloy surface. In this study, the Ti3Al/Fe3Al + TiN/TiB2 composite coating has been researched by means of X-ray diffraction and scanning electron microscope. It was found that during the laser cladding process, Al2O3 can react with TiB2, leading to the formations of Ti3Al and B. This principle can be used to improve the Fe3Al + B4C/TiN laser-cladded coating on the Ti-6Al-4V alloy. Furthermore, during the cladding process, C consumed the oxygen in Fe3Al + B4C /TiN + Al2O3 molten pool, which retarded the productions of the redundant metal oxides.

Laser alloying of Al with Ti and Ni based powders to improve wear resistance and hardness

CSIR Research Space (South Africa)

Mabhali, Luyolo AB

2008-10-01

Full Text Available /s and 0.012m/s scanning speeds • The was no sufficient melting and infusion of the powder into the substrate obtained at high laser scanning speed • The thickness of the alloyed layer was ~0.52mm Results © CSIR 2008 www...

The UMo Powder Production Process of UMo-Al Dispersion Fuel for Research Reactor has been Studied

International Nuclear Information System (INIS)

Supardjo

2007-01-01

Development of UMo-Al dispersion fuel with low enrichment uranium ( 3 ), a relatively large range of γ phase and easily reprocessed. Using UMo alloy as nuclear fuel, uranium density can be increased until 9.0 g/cm 3 , is higher than that of U 3 Si 2 -Al fuel that has only maximum Uranium density 6.0 g/cm 3 . Because of ductility of UMo alloy, thus exact and economic powder production method is needed. Some powder production methods are mechanical crushing (milling, grinding, etc), cryogenic mechanical crushing, atomization, and Hydride-Dehydride. The mechanical crushing and cryogenic mechanical crushing methods are difficult to be performed, time consuming and have high impurity products. However, atomization and hydride-dehydride methods are performed easily, fast and have low impurity products. The product of atomization process is spherical and uniform shape, but, another processes have irregular shape. The evaluation result of some methods showed that hydride-dehydride and atomization methods are more suitable for producing UMo powder than that of another methods. (author)

Synthesis and mechanical properties of bulk Al{sub 76}Ni{sub 8}Ti{sub 8}Zr{sub 4}Y{sub 4} alloy fabricated by consolidation of mechanically alloyed amorphous powders

Energy Technology Data Exchange (ETDEWEB)

Wang, Xinfu; Wang, Kun; Li, Zhendong; Wang, Xingfu; Wang, Dan; Han, Fusheng, E-mail: fshan@issp.ac.cn

2015-05-25

Graphical abstract: Different regions indentation morphologies under 50 g load consolidated at 723 K (left), nanohardness of the Al{sub 76}Ni{sub 8}Ti{sub 8}Zr{sub 4}Y{sub 4} alloy as a function consolidation temperature (right). It can be seen from the above figures that the consolidated sample presents white regions, and the microhardness in the white regions is a little lower than the matrix, which could be caused by the difference of the chemical composition and chemical bonding forces between them. Interestingly, the cracks were formed around the indentation periphery in the white regions, which are not shown in the matrix. The nanohardness of the bulk composites increased from 11.16 to 13.27 GPa with the consolidation temperature increasing, mechanical softening was also found in the present alloys. - Highlights: • Bulk amorphous–nanocrystalline Al-based alloys were prepared by HPS process. • The Vickers microhardness of bulk samples is in the range of 945–1177HV0.1. • The nanohardness agrees well with the Vickers hardness testing results. - Abstract: Mechanically alloyed amorphous Al{sub 76}Ni{sub 8}Ti{sub 8}Zr{sub 4}Y{sub 4} (at.%) alloy powder was consolidated by high-pressure sintering process. The influence of the consolidation temperature on the structure and mechanical properties of the consolidated bulk alloys was examined by X-ray diffraction (XRD), Optical microscopy (OM), Scanning electron microscopy (SEM), Vickers Hardness Tester and Nano Indenter. Structural investigations of the bulk materials revealed that most of the amorphous structure was retained after consolidation at 623 K, however, compaction at 723 K and 823 K caused crystallization of the amorphous phase with the appearance of white regions. The results also indicate that application of high pressure affected the crystallization products of the present alloy. Micro mechanical analysis showed that the microhardness of the bulk composites increased from 945HV{sub 0.1} to 1177HV

The effect of Cu addition and milling contaminations on the microstructure evolution of ball milled Al-Pb alloy during sintering

International Nuclear Information System (INIS)

Zhu, M.; Ouyang, L.Z.; Wu, Z.F.; Zeng, M.Q.; Li, Y.Y.; Zou, J.

2006-01-01

Al-10 wt.%Pb and Al-10 wt.%Pb-x wt.%Cu (x = 0-7.0) bulk alloys were prepared by sintering the mechanically alloyed powders at various temperatures. The microstructure changes of the as consolidated powders in the course of sintering were analyzed by differential scanning calorimetry, scanning electron microscopy, X-ray diffraction analysis and transmission electron microscopy. It has been found that, with respect to the Al-10 wt.%Pb-x wt.%Cu alloy, CuAl 2 and Cu 9 Al 4 phases formed in the milling process, and the amount of CuAl 2 phase increased while the Cu 9 Al 4 phase disappeared gradually in the sintering process. In both Al-10 wt.%Pb and Al-10 wt.%Pb-x wt.%Cu alloys, the sintering process results in the coarsening of Pb phase and the growth rate of Pb phase fulfills the Lifshitz-Slyozov-Wagner equation even though the size of the Pb phase was in nanometer range. The Pb particle exhibits cuboctahedral morphology and has a cubic to cubic orientation relationship with the Al matrix. The addition of Cu strongly depressed the growth rate of Pb. Contamination induced by milling has apparent influence on the microstructure of the sintered alloys. Al 7 Cu 2 Fe and aluminium oxide phases were identified in the sintered alloys. The cuboctahedral morphology of Pb particles was broken up by the presence of the oxide phase

Gamma stability and powder formation of UMo alloys

Energy Technology Data Exchange (ETDEWEB)

Oliveira, F.B.V.; Andrade, D.A.; Angelo, G.; Belchior Junior, A.; Torres, W.M.; Umbehaun, P.E., E-mail: wmtorres@ipen.br, E-mail: umbehaun@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Angelo, E., E-mail: eangelo@mackenzie.br [Universidade Presbiteriana Mackenzie, Sao Paulo, SP (Brazil). Grupo de Simulacao Numerica (GSN)

2015-07-01

A study of the hydrogen embrittlement as well as a research on the relation between gamma decomposition and powder formation of uranium molybdenum alloys were previously presented. In this study a comparison regarding the hypo-eutectoid and hyper-eutectoid molybdenum additions is presented. Gamma uranium molybdenum alloys have been considered as the fuel phase in plate type fuel elements for material and test reactors (MTR). Regarding their usage as a dispersion phase in aluminum matrix, it is necessary to convert the as cast structure into powder, and one of the techniques considered for this purpose is the hydration-dehydration (HDH). This paper shows that, under specific conditions of heating and cooling, γ-UMo fragmentation may occur with non-reactive or reactive mechanisms. Following the production of the alloys by induction melting, samples of the alloys were thermally treated under a constant flow of hydrogen. It was observed that, even without a massive hydration-dehydration process, the alloys fragmented under specific conditions of thermal treatment, during the thermal shock phase of the experiments. Also, there is a relation between absorption and the rate of gamma decomposition or the gamma phase stability of the alloy and this phenomenon can be related to the eutectoid transformation temperature. This study was carried out to search for a new method for the production of powders and for the evaluation of important physical parameter such as the eutectoid transformation temperature, as an alternative to the existing ones. (author)

Mechanical alloying nanotechnology, materials science and powder metallurgy

CERN Document Server

El-Eskandarany, M Sherif

2015-01-01

This book is a detailed introduction to mechanical alloying, offering guidelines on the necessary equipment and facilities needed to carry out the process and giving a fundamental background to the reactions taking place. El-Eskandarany, a leading authority on mechanical alloying, discusses the mechanism of powder consolidations using different powder compaction processes. A new chapter will also be included on thermal, mechanically-induced and electrical discharge-assisted mechanical milling. Fully updated to cover recent developments in the field, this second edition also introduces new a

Preparation of Iron-nickel Alloy Nanostructures via Two Cationic Pyridinium Derivatives as Soft Templates

Directory of Open Access Journals (Sweden)

Jingxin Zhou

2015-09-01

Full Text Available In this paper, crystalline iron-nickel alloy nanostructures were successfully prepared from two cationic pyridinium derivatives as soft templates in solution. The crystal structure and micrograph of FeNi alloy nanostructures were characterized by X-ray diffraction, scanning electron microscopy and transmission electron microscopy, and the content was confirmed by energy-dispersive spectrometry. The results indicated that the as-prepared nanostructures showed slightly different diameter ranges with the change of cationic pyridinium derivatives on the surface. The experimental data indicated that the adsorption of cationic pyridinium compounds on the surface of particles reduces the surface charge, leading to an isotropic distribution of the residual surface charges. The magnetic behaviours of as-prepared FeNi alloy nanostructures exhibited disparate behaviours, which could be attributed to their grain sizes and distinctive structures. The present work may give some insight into the synthesis and character of new alloy nanomaterials with special nanostructures using new soft templates.

Microstructure and high temperature oxidation resistance of in-situ synthesized TiN/Ti_3Al intermetallic composite coatings on Ti6Al4V alloy by laser cladding process

International Nuclear Information System (INIS)

Liu, Hongxi; Zhang, Xiaowei; Jiang, Yehua; Zhou, Rong

2016-01-01

High temperature anti-oxidation TiN/Ti_3Al intermetallic composite coatings were fabricated with the powder and AlN powder on Ti6Al4V titanium alloy surface by 6 kW transverse-flow CO_2 laser apparatus. The chemical composition, morphology and microstructure of the TiN/Ti_3Al composite coatings were characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). In order to evaluate the high temperature oxidation resistance of TiN/Ti_3Al coating, the isothermal oxidation test was performed in a high temperature resistance furnace at 600 °C and 800 °C, respectively. The result shows that the composite coating has a rapidly solidified fine microstructure consisting of TiN primary phase (granular-like, flake-like or dendrites), with an even distribution in Ti_3Al matrix. It indicates that a physical and chemical reaction between Ti powder and AlN powder has completely occurred under the laser irradiation condition. In addition, the microhardness of the TiN/Ti3Al intermetallic composite coating is 3.4 times higher than that of the Ti6Al4V alloy substrate and reaches 844 HV_0_._2. The high temperature oxidation behavior test reveals that the high temperature oxidation resistance of TiN/Ti_3Al composite coating is much better than that of titanium alloy substrate. The excellent high temperature oxidation resistance of TiN/Ti_3Al intermetallic composite coating is attributed to the formation of reinforced phases TiN, Al_2O_3 and TiO_2. The laser cladding TiN/Ti_3Al intermetallic composite coating is anticipated to be a promising high temperature oxidation resistance coating for Ti6Al4V alloy. - Highlights: • In-situ TiN/Ti_3Al composite coating was synthesized on Ti6Al4V alloy by laser cladding. • The influence of Ti and AlN molar ratio on the microstructure of the coating was studied. • The TiN/Ti_3Al intermetallic coating is mainly composed of α-Ti, TiN and Ti_3Al phases. • The

A new dental powder from nanocrystalline melt-spun Ag-Sn-Cu alloy ribbons

International Nuclear Information System (INIS)

Do-Minh, N.; Le-Thi, C.; Nguyen-Anh, S.

2003-01-01

A new non-gamma-two dental powder has been developed from nanocrystalline melt-spun Ag-Sn-Cu alloy ribbons. The amalgam made from this powder exhibits excellent properties for dental filling. The nanocrystalline microstructure was found for the first time in as-spun and heat treated Ag(27-28)Sn(9-32) Cu alloy ribbons, using X-ray diffraction, scanning electron microscopy and energy-dispersive spectroscopy. As-spun ribbons exhibited a multi-phase microstructure with preferred existence of β (Ag 4 Sn) phase formed during rapid solidification (RS) due to supersaturating of copper (Cu) atoms and homogenous nanostructure with subgrain size of about (40-50) nm, which seems to be developed during RS process and can be caused by eutectic reaction of the Ag 3 Sn/Ag 4 Sn-Cu 3 Sn system. In heat treated ribbons the clustering of Cu atoms was always favored and stable in an ageing temperature and time interval determined by Cu content. The heat treatment led to essential changes of subgrain morphology, resulted in the appearance of large-angle boundaries with fine Cu 3 Sn precipitates and forming typical recrystallization twins. Such a microstructure variation in melt-spun ribbons could eventually yield enhanced technological, clinical and physical properties of the dental products, controlled by the ADA Specification N deg 1 and reported before. Thus, using the rapid solidification technique a new non-gamma-two dental material of high quality, nanocrystalline ribbon powder, can be produced. Copyright (2003) AD-TECH - International Foundation for the Advancement of Technology Ltd

Influence of thermo-mechanical processing on the microstructure of Cu-based shape memory alloys produced by powder metallurgy

International Nuclear Information System (INIS)

Rodriguez, P.P.; Ibarra, A.; Iza-Mendia, A.; Recarte, V.; Perez-Landazabal, J.I.; San Juan, J.; No, M.L.

2003-01-01

Cu-Al-Ni shape memory alloys processed by powder metallurgy show very good thermo-mechanical properties, much better than those found in alloys produced by conventional casting. In this paper, we present the microstructural characterisation of these powder metallurgy alloys in order to find the microscopic mechanisms, linked to the powder metallurgy processing method, which are indeed responsible of such good thermo-mechanical behaviour. Electron microscopy studies [scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM)] show that powder metallurgy processing creates a sub-grain structure characterised by the presence of low angle sub-boundaries. These sub-boundaries are found to be lying on {1 1 0} and {1 1 2} lattice planes and are composed by an arrangement of superdislocations. These sub-boundaries may improve ductility in two ways: acting as a sink of dislocations which promotes plastic deformation and decreasing stress concentration at grain boundaries. Moreover, since sub-boundaries act as weak obstacles for the movement of martensite plates, the improvement on ductility is accomplished by an adequate thermo-mechanical behaviour

Preliminary study on the corrosion resistance, antibacterial activity and cytotoxicity of selective-laser-melted Ti6Al4V-xCu alloys.

Science.gov (United States)

Guo, Sai; Lu, Yanjin; Wu, Songquan; Liu, Lingling; He, Mengjiao; Zhao, Chaoqian; Gan, Yiliang; Lin, Junjie; Luo, Jiasi; Xu, Xiongcheng; Lin, Jinxin

2017-03-01

In this study, a series of Cu-bearing Ti6Al4V-xCu (x=0, 2, 4, 6wt%) alloys (shorten by Ti6Al4V, 2C, 4C, and 6C, respectively.) with antibacterial function were successfully fabricated by selective laser melting (SLM) technology with mixed spherical powders of Cu and Ti6Al4V for the first time. In order to systematically investigate the effects of Cu content on the microstructure, phase constitution, corrosion resistance, antibacterial properties and cytotoxicity of SLMed Ti6Al4V-xCu alloys, experiments including XRD, SEM-EDS, electrochemical measurements, antibacterial tests and cytotoxicity tests were conducted with comparison to SLMed Ti6Al4V alloy (Ti6Al4V). Microstructural observations revealed that Cu had completely fused into the Ti6Al4V alloy, and presented in the form of Ti 2 Cu phase at ambient temperature. With Cu content increase, the density of the alloy gradually decreased, and micropores were obviously found in the alloy. Electrochemical measurements showed that corrosion resistance of Cu-bearing alloys were stronger than Cu-free alloy. Antibacterial tests demonstrated that 4C and 6C alloys presented strong and stable antibacterial property against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) compared to the Ti6Al4V and 2C alloy. In addition, similar to the Ti6Al4V alloy, the Cu-bearing alloys also exerted good cytocompatibility to the Bone Marrow Stromal Cells (BMSCs) from Sprague Dawley (SD) rats. Based on those results, the preliminary study verified that it was feasible to fabricated antibacterial Ti6Al4V-xCu alloys direct by SLM processing mixed commercial Ti6Al4V and Cu powder. Copyright © 2016 Elsevier B.V. All rights reserved.

Structural evolutions of the mechanically alloyed Al70Cu20Fe10 ...

Indian Academy of Sciences (India)

The i-phase was observed only for short-time milled powders after heat treatment above 600°C. The -phase was one of the major phases in the Al70Cu20Fe10 alloy. The w-Al7Cu2Fe1 phase (w-phase) was obtained only after heat treatment of the short-time milled and unmilled samples. The present investigation ...

Characterization of Dispersion Strengthened Copper Alloy Prepared by Internal Oxidation Combined with Mechanical Alloying

Science.gov (United States)

Zhao, Ziqian; Xiao, Zhu; Li, Zhou; Zhu, Mengnan; Yang, Ziqi

2017-11-01

Cu-3.6 vol.% Al2O3 dispersion strengthened alloy was prepared by mechanical alloying (MA) of internal oxidation Cu-Al powders. The lattice parameter of Cu matrix decreased with milling time for powders milled in argon, while the abnormal increase of lattice parameter occurred in the air resulting from mechanochemical reactions. With a quantitative analysis, the combined method makes residual aluminum oxidized completely within 10-20 h while mechanical alloying method alone needs longer than 40 h. Lamellar structure formed and the thickness of lamellar structure decreased with milling time. The size of Al2O3 particles decreased from 46 to 22 nm after 40 h milling. After reduction, core-shell structure was found in MAed powders milled in the air. The compacted alloy produced by MAed powders milled in the argon had an average hardness and electrical conductivity of 172.2 HV and 82.1% IACS while the unmilled alloy's were 119.8 HV and 74.1% IACS due to the Al2O3 particles refinement and residual aluminum in situ oxidization.

Direct observation of grain rotations during coarsening of a semisolid Al-Cu alloy

DEFF Research Database (Denmark)

Dake, Jules M.; Oddershede, Jette; Sørensen, Henning O.

2016-01-01

ideal arrangements of constituent powders while ignoring their underlying crystallinity, achieve at best a qualitative description of the rearrangement, densification, and coarsening of powder compacts during thermal processing. Treating a semisolid Al-Cu alloy as a model system for late-stage sintering......Sintering is a key technology for processing ceramic and metallic powders into solid objects of complex geometry, particularly in the burgeoning field of energy storage materials. The modeling of sintering processes, however, has not kept pace with applications. Conventional models, which assume...

Surface microstructure and in vitro analysis of nanostructured akermanite (Ca2MgSi2O7) coating on biodegradable magnesium alloy for biomedical applications.

Science.gov (United States)

Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Hashemi Beni, Batoul; Vashaee, Daryoosh; Tayebi, Lobat

2014-05-01

Magnesium (Mg) alloys, owing to their biodegradability and good mechanical properties, have potential applications as biodegradable orthopedic implants. However, several poor properties including low corrosion resistance, mechanical stability and cytocompatibility have prevented their clinical application, as these properties may result in the sudden failure of the implants during the bone healing. In this research, nanostructured akermanite (Ca2MgSi2O7) powder was coated on the AZ91 Mg alloy through electrophoretic deposition (EPD) assisted micro arc oxidation (MAO) method to modify the properties of the alloy. The surface microstructure of coating, corrosion resistance, mechanical stability and cytocompatibility of the samples were characterized with different techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), electrochemical corrosion test, immersion test, compression test and cell culture test. The results showed that the nanostructured akermanite coating can improve the corrosion resistance, mechanical stability and cytocompatibility of the biodegradable Mg alloy making it a promising material to be used as biodegradable bone implants for orthopedic applications. Published by Elsevier B.V.

Fabrication of Ti-Ni-Cu shape memory alloy powders by ball milling method

International Nuclear Information System (INIS)

Kang, S.; Nam, T.

2001-01-01

Ti-Ni and Ti-Ni-Cu shape memory alloy powders have been fabricated by ball milling method, and then alloying behavior and transformation behavior were investigated by means of optical microscopy, electron microscopy, X-ray diffraction and differential scanning calorimetry. As milled Ti-Ni powders fabricated with milling time less than 20 hrs was a mixture of pure elemental Ti and Ni, and therefore it was unable to obtain alloy powders because the combustion reaction between Ti and Ni occurred during heat treatment. Since those fabricated with milling time more than 20 hrs was a mixture of Ti-rich and Ni-rich Ti-Ni solid solution, however, it was possible to obtain alloy powders without the combustion reaction during heat treatment. Clear exothermic and endothermic peaks appeared in the cooling and heating curves, respectively in DSC curves of 20 hrs and 30 hrs milled Ti-Ni powders. On the other hand, in DSC curves of 1 hr, 10 hrs, 50 hrs and 100 hrs, the thermal peaks were almost discernible. The most optimum ball milling time for fabricating Ti-Ni alloy powders was 30 hrs. Ti-40Ni-10Cu(at%) alloy powders were fabricated successfully by ball milling conditions with rotating speed of 100 rpm and milling time of 30 hrs. (author)

Laser surface alloying of aluminium-transition metal alloys

International Nuclear Information System (INIS)

Almeida, A.; Vilar, R.

1998-01-01

Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM) alloys. Cr and Mo are particularly interesting alloying elements to produce stable high-strength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO 2 laser . This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloy, over the last years. (Author) 16 refs

Monitoring alloy formation during mechanical alloying process by x-ray diffraction techniques

International Nuclear Information System (INIS)

Abdul Kadir Masrom; Noraizam Md Diah; Mazli Mustapha

2002-01-01

Monitoring alloying (MA) is a novel processing technique that use high energy impact ball mill to produce alloys with enhanced properties and microscopically homogeneous materials starting from various powder mixtures. Mechanical alloying process was originally developed to produce oxide dispersion strengthened nickel superalloys. In principal, in high-energy ball milling process, alloy is formed by the result of repeated welding, fracturing and rewelding of powder particles in a high energy ball mill. In this process a powder mixture in a ball mill is subjected to high-energy collisions among balls. MA has been shown to be capable of synthesizing a variety of materials. It is known to be capable to prepare equilibrium and non-equilibrium phases starting from blended elemental or prealloyed powders. The process ability to produce highly metastable materials such as amorphous alloys and nanostructured materials has made this process attractive and it has been considered as a promising material processing technique that could be used to produce many advanced materials at low cost. The present study explores the conditions under which aluminum alloys formation occurs by ball milling of blended aluminum and its alloying elements powders. In this work, attempt was made in producing aluminum 2024 alloys by milling of blended elemental aluminum powder of 2024 composition in a stainless steel container under argon atmosphere for up to 210 minutes. X-ray diffraction together with thermal analysis techniques has been used to monitor phase changes in the milled powder. Results indicate that, using our predetermined milling parameters, alloys were formed after 120 minutes milling. The thermal analysis data was also presented in this report. (Author)

Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

Energy Technology Data Exchange (ETDEWEB)

Rojaee, Ramin, E-mail: raminrojaee@aim.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Raeissi, Keyvan [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of)

2013-11-15

Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF{sub 2} conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

International Nuclear Information System (INIS)

Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

2013-01-01

Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF 2 conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

Science.gov (United States)

Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

2013-11-01

Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF2 conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

Vacuum Pressureless Sintering of Ti-6Al-4V Alloy with Full Densification and Forged-Like Mechanical Properties

Science.gov (United States)

Zhang, Ce; Lu, Boxin; Wang, Haiying; Guo, Zhimeng; Paley, Vladislav; Volinsky, Alex A.

2018-01-01

Ti-6Al-4V ingots with a nearly 100% density, fine and homogeneous basket-weave microstructure, and better comprehensive mechanical properties (UTS = 935 MPa, Y.S. = 865 MPa, El. = 15.8%), have been manufactured by vacuum pressureless sintering of blended elemental powders. Coarse TiH2 powder, Al powder (2, 20 μm), V powder, and Al-V master alloy powder were used as raw materials to produce different powder mixtures ( D 50 = 10 μm). Then, the compacts made by cold isostatic pressing were consolidated by different sintering curves. A detailed investigation of different as-sintered samples revealed that a higher density can be obtained by generating transient molten Al in the sintering process. Coarse Al powder and a rapid heating rate under the melting point of Al contribute to molten Al formation. The presence of temporary liquid phase changes the sintering mechanism, accelerating the sintering neck formation, improving sinterability of the powder mixtures. Density of 99.5% was achieved at 1150 °C, which is markedly lower than the sintering temperatures reported for conventional blended elemental powder metallurgy routes. In addition, low interstitial content, especially for oxygen (0.17 wt.%), is obtained by strict process control.

Stability of mechanically alloyed vacancy ordered phase in Al{sub 70}Cu{sub 15}Ni{sub 15} alloy during annealing

Energy Technology Data Exchange (ETDEWEB)

Yadav, Thakur Prasad; Tiwari, Radhey Shyam; Srivastava, Onkar Nath [Department of Physics, Banaras Hindu University, Varanasi-221 005 (India); Mukhopadhyay, Nilay Krishna, E-mail: hepons@yahoo.co, E-mail: yadavtp@gmail.co [Department of Metallurgical Engineering, Institute of Technology, Banaras Hindu University, Varanasi-221 005 (India)

2010-04-01

A nano {tau}{sub 3} vacancy-ordered phase in the Al-Cu-Ni alloy system has been synthesized with a composition close to Al{sub 70}Cu{sub 15}Ni{sub 15} by mechanical alloying a mixture of elemental powder in a high-energy ball mill by varying milling time from 10 to 100 hours. The stability of nano-crystalline {tau}{sub 3} vacancy-ordered phase has been studied under thermal annealing in vacuum as well as in air. The x-ray diffraction and transmission electron microscopy techniques were employed for characterization of the milled and annealed samples. The powder after 100 h of milling was found to contain mostly nano {tau}{sub 3} phase with the partial ordering, and with crystallite sizes in the range of 10-20 nm along with a lattice strain of {approx}0.67 %. The milled powder, after annealing in vacuum at 700 {sup 0}C for 60 h, revealed the formation of a strain-free and ordered {tau}{sub 3} phase with a crystallite size of 80 nm, indicating grain coarsening. It is interesting to note that the milled powder annealed in air at 700 {sup 0}C for 60 h showed the formation of (Cu,Ni)Al{sub 2}O{sub 4} type spinel phase with the lattice parameter of 8.1 A and the lattice strain as 0.52 %. The average grain size of spinel phase was found to be {approx} 40 nm.

COMPARISON OF THE MECHANICAL RESPONSE OF POROUS TI-6AL-4V ALLOYS PRODUCED BY DIFFERENT COMPACTION TECHNIQUES

Directory of Open Access Journals (Sweden)

G.İpek Selimoğlu

2017-03-01

Full Text Available Porous Ti-6Al-4V alloys are attractive candidates as implant materials due to their good biocompatibility combined with the porous structure leading to increased osseointegration and decreased stiffness. Accordingly, different processing techniques were employed for the production of Ti-6Al-4V foams in the literature. Among these techniques, sintering with space holder is used to produce porous Ti-6Al-4V alloys in this study. Magnesium was employed as the space holder material because of its relatively low boiling point as well as high oxygen affinity. Two different compaction techniques, die compaction with hydraulic pressing and cold isostatic pressing (CIP, were employed for obtaining green compacts. Both spherical and nonspherical Ti-6Al-4V powders were used to investigate the effect of powder shape on compaction. Processed foams were characterized in terms of both microstructural and mechanical aspects in order to investigate the effect of pressing conditions in combination with powder characteristics. It was observed that NS-CIP foam, which was produced by compacting nonspherical powders by cold isostatic press, has the highest strength. However, the S-DP foam, which was produced by die-pressing of spherical powders, has the highest toughness.

Peculiarities of powder metallurgy of vanadium and its alloys

International Nuclear Information System (INIS)

Radomysel'skij, I.D.; Solntsev, V.P.; Evtushenko, O.V.

1987-01-01

Literature data on preparation of vanadium powder and powder materials on the vanadium base are generalized. Application of powder metallurgy engineering, allowing simulaneously to introduce practically any strengthening and solid-lubricating components as well as to alloy vanadium, permits undoubtedly to develop composite materials on the vanadium base

[Use of powder metallurgy for development of implants of Co-Cr-Mo alloy powder].

Science.gov (United States)

Dabrowski, J R

2001-04-01

This paper discusses the application of powder metallurgy for the development of porous implantation materials. Powders obtained from Co-Cr-Mo alloy with different carbon content by water spraying and grinding, have been investigated. Cold pressing and rotary re-pressing methods were used for compressing the powder. It was found that the sintered materials obtained from water spraying have the most advantageous properties.

Microstructural analyses of intermetallic TiAl(Nb)-compounds prepared by arc melting and by powder metallurgy

International Nuclear Information System (INIS)

Chen, S.

1988-01-01

Intermetallic compounds based on TiAl with Nb or V as alloying additions prepared by powder metallurgy (P/M) and arc melting (A/M) techniques have been investigated with respect to their potential as new high temperature materials. All the alloys with nominal Al-concentrations 34-36 wt% contain two phases, γ-TiAl and α 2 -Ti 3 Al, but significant differences in the distribution of γ and α 2 were found between the P/M and A/M materials. The role of impurities during processing and the microstructural stability in the planned service temperature range 700-1000 0 C are discussed. In the P/M TiAl alloys two carbide precipitates have been found, which are the cubic Perovskite-AlTi 3 C phase in the γ-matrix and the hexagonal H-AlTi 2 (C, N) phase at grain boundaries. At high temperatures the AlTi 3 C phase dissolves and is replaced by more stable H-phase, and therefore no longer contributes to the high temperature strength of the material. Mechanical properties of both the P/M and A/M alloys are compared in association with the processing methods and the resulting microstructures. (orig.) With 71 figs., 22 tabs [de

Crystallization kinetics and magnetic properties of FeSiCr amorphous alloy powder cores

Energy Technology Data Exchange (ETDEWEB)

Xu, Hu-ping [School of Logistics Engineering, Wuhan University of Technology, Wuhan 430063 (China); Wang, Ru-wu, E-mail: ruwuwang@hotmail.com [National Engineering Research Center For Silicon Steel, Wuhan 430080 (China); College of Materials Science and Metallurgical Engineering, Wuhan University of Science and Technology, Wuhan 430081 (China); Wei, Ding [School of Optical and Electronic Information, Huazhong University of Science and Technology, Wuhan 430074 (China); Zeng, Chun [National Engineering Research Center For Silicon Steel, Wuhan 430080 (China)

2015-07-01

The crystallization kinetics of FeSiCr amorphous alloy, characterized by the crystallization activation energy, Avrami exponent and frequency factor, was studied by non-isothermal differential scanning calorimetric (DSC) measurements. The crystallization activation energy and frequency factor of amorphous alloy calculated from Augis–Bennett model were 476 kJ/mol and 5.5×10{sup 18} s{sup −1}, respectively. The Avrami exponent n was calculated to be 2.2 from the Johnson–Mehl–Avrami (JMA) equation. Toroid-shaped Fe-base amorphous powder cores were prepared from the commercial FeSiCr amorphous alloy powder and subsequent cold pressing using binder and insulation. The characteristics of FeSiCr amorphous alloy powder and the effects of compaction pressure and insulation content on the magnetic properties, i.e., effective permeability μ{sub e}, quality factor Q and DC-bias properties of FeSiCr amorphous alloy powder cores, were investigated. The FeSiCr amorphous alloy powder cores exhibit a high value of quality factor and a stable permeability in the frequency range up to 1 MHz, showing superior DC-bias properties with a “percent permeability” of more than 82% at H=100 Oe. - Highlights: • The crystallization kinetics of FeSiCr amorphous alloy was investigated. • The FeSiCr powder cores exhibit a high value of Q and a stable permeability. • The FeSiCr powder cores exhibit superior DC-bias properties.

Evidence of eutectic crystallization and transient nucleation in Al89La6Ni5 amorphous alloy

DEFF Research Database (Denmark)

Zhuang, Yanxin; Jiang, Jianzhong; Lin, Z. G.

2001-01-01

The phase evolution with the temperature and time in the process of crystallization of Al89La6Ni5 amorphous alloy has been investigated by in situ high-temperature and high-pressure x-ray powder diffraction using synchrotron radiation. Two crystalline phases, fcc-Al and a metastable bcc-(AlNi)(11...

Fabrication by powder metallurgy of the niobium based alloy Nb-1-Zr

International Nuclear Information System (INIS)

Marty, M.; Delaunay, C.; Walder, A.

1989-01-01

The Nb-1Zr alloy has been produced by the powder metallurgy technique. Production of powders was performed by centrifugal atomization with the rotating electrode process (REP) under an inert atmosphere of argon-helium. Alloy powders were characterized by granulometric spectra, oxygen content and the various types of structures which were found. After consolidation by extrusion, materials were evaluated by tensile test under vacuum at ambient temperature, 750 and 900 0 C and compared with the same alloy elaborated by ingot metallurgy. 8 refs., 9 figs. (Author)

A study on wear resistance and microcrack of the Ti3Al/TiAl + TiC ceramic layer deposited by laser cladding on Ti-6Al-4V alloy

International Nuclear Information System (INIS)

Li Jianing; Chen Chuanzhong; Squartini, Tiziano; He Qingshan

2010-01-01

Laser cladding of the Al + TiC alloy powder on Ti-6Al-4V alloy can form the Ti 3 Al/TiAl + TiC ceramic layer. In this study, TiC particle-dispersed Ti 3 Al/TiAl matrix ceramic layer on the Ti-6Al-4V alloy by laser cladding has been researched by means of X-ray diffraction, scanning electron microscope, electron probe micro-analyzer, energy dispersive spectrometer. The main difference from the earlier reports is that Ti 3 Al/TiAl has been chosen as the matrix of the composite coating. The wear resistance of the Al + 30 wt.% TiC and the Al + 40 wt.% TiC cladding layer was approximately 2 times greater than that of the Ti-6Al-4V substrate due to the reinforcement of the Ti 3 Al/TiAl + TiC hard phases. However, when the TiC mass percent was above 40 wt.%, the thermal stress value was greater than the materials yield strength limit in the ceramic layer, the microcrack was present and its wear resistance decreased.

Fabrication of Al-20 wt%Si powder using scrap Si by ultra high-energy milling process

Energy Technology Data Exchange (ETDEWEB)

Kang, Won-Kyung [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of); Y Latin-Small-Letter-Dotless-I lmaz, Fikret [Department of Physics, Faculty of Art and Science, Gaziosmanpasa University, Tasliciftlik Campus, 60240 Tokat (Turkey); Kim, Hyo-Seob; Koo, Jar-Myung [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of); Hong, Soon-Jik, E-mail: hongsj@kongju.ac.kr [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of)

2012-09-25

Highlights: Black-Right-Pointing-Pointer High energy ball milling process has been successfully employed to produce Al-20Si alloy using scrap Si powders. Black-Right-Pointing-Pointer Fully finer and homogenous structure could be achieved after 60 min of milling time. Black-Right-Pointing-Pointer Si particles were not dissolved but uniformly dispersed in the Al matrix in a milled state. Black-Right-Pointing-Pointer The hardness of as-milled Al-20Si powder increased steadily with the increase of milling time. Black-Right-Pointing-Pointer Grain size and dispersion strengthening are two mechanisms being responsible for hardness increment. - Abstract: In this study, microstructural evolution and mechanical properties of Al-20 wt%Si and pure Al powders fabricated by ultra high-energy ball milling technique were investigated as a function of milling time. The microstructure and mechanical properties of the as-milled powders were examined by scanning electron microscope (SEM), energy dispersive spectrometry (EDS), X-ray diffractometer (XRD) and Vickers hardness tester. SEM observation showed that the particle size increased at an early stage of milling, and then decreased drastically with further milling. XRD and cross-sectional EDS-mapping analyses revealed that Si particles were not dissolved but uniformly dispersed in the Al matrix in a milled state. Vickers hardness of both pure Al and Al-Si powder increases with milling time, which attributes to the grain size strengthening and dispersion strengthening.

Preparation and Cycling Performance of Iron or Iron Oxide Containing Amorphous Al-Li Alloys as Electrodes

Directory of Open Access Journals (Sweden)

Franziska Thoss

2014-12-01

Full Text Available Crystalline phase transitions cause volume changes, which entails a fast destroying of the electrode. Non-crystalline states may avoid this circumstance. Herein we present structural and electrochemical investigations of pre-lithiated, amorphous Al39Li43Fe13Si5-powders, to be used as electrode material for Li-ion batteries. Powders of master alloys with the compositions Al39Li43Fe13Si5 and Al39Li43Fe13Si5 + 5 mass-% FeO were prepared via ball milling and achieved amorphous/nanocrystalline states after 56 and 21.6 h, respectively. In contrast to their Li-free amorphous pendant Al78Fe13Si9, both powders showed specific capacities of about 400 and 700 Ah/kgAl, respectively, after the third cycle.

Structural and magnetic study of mechanically deformed Fe rich FeAlSi ternary alloys

International Nuclear Information System (INIS)

Legarra, E.; Apiñaniz, E.; Plazaola, F.

2012-01-01

Highlights: ► Addition of Si to binary Fe–Al alloys makes the disordering more difficult. ► Si addition opposes the large volume increase found in FeAl alloys with deformation. ► Disordering induces a redistribution of non-ferrous atoms around Fe atoms in Fe 75 Al 25−x Si x and Fe 70 Al 30−x Si x . ► Addition of Si to binary Fe 75 Al 25 and Fe 70 Al 30 alloys opposes the magnetic behavior induced by Al in the magnetism of Fe. ► Si inhibits the para-ferro transition found in Fe 60 Al 40 alloy with disordering. - Abstract: In this work we study systematically the influence of different Al/Si ratios on the magnetic and structural properties of mechanically disordered powder Fe 75 Al 25−x Si x , Fe 70 Al 30−x Si x and Fe 60 Al 40−x Si x alloys by means of Mössbauer spectroscopy, X-ray diffraction and magnetic measurements. In order to obtain different stages of disorder the alloys were deformed by different methods: crushing induction melted alloys and ball milling annealed (ordered) alloys using different number of balls and speed. X-ray and Mössbauer data show that mechanical deformation induces the disordered A2 structure in these alloys. The results indicate that addition of Si to binary Fe–Al alloys makes the disordering more difficult. In addition, X-ray diffraction patterns show that the normalized lattice parameter variation of the disordered alloys of each composition decreases monotonically with Si content, indicating clearly that Si addition opposes the large volume increase found in FeAl alloys with deformation. The study of the hyperfine fields indicates that there is a redistribution of non-ferrous atoms around Fe atoms with the disordering; indeed, there is an inversion of the behavior of the hyperfine field of the Fe atoms. On the other hand, the magnetic measurements indicate that addition of Si to binary Fe 75 Al 25 and Fe 70 Al 30 alloys opposes the magnetic behavior induced by Al in the magnetism of Fe.

Microstructure and mechanical properties of Al-Si-X alloys fabricated by gas atomization and extrusion process

International Nuclear Information System (INIS)

Lee, T.H.; Hong, S.J.

2009-01-01

In order to develop good wear resistant and high-strength alloys, Al 81 Si 19 alloy was reinforced with transition elements such as Ni and Ce. The solubility of Si in aluminum was amplified, with increasing the Ni and Ce content in the rapidly solidified powders. The extruded bars consist of homogeneously dispersed fine Si particles along with Al 3 Ni and Al 3 Ce compounds (30-120 nm) in aluminum matrix (grain size below 500 nm). The tensile strength at room temperature for Al 81 Si 19 , Al 78 Si 19 Ni 2 Ce 0.5 and Al 76 Si 19 Ni 4 Ce 1 bars extruded at 400 deg. C was estimated as 281, 521, and 668 MPa, respectively. In addition, the maximum tensile strength of 730 MPa was attained in Al 73 Si 19 Ni 7 Ce 1 bulk alloy. The uniform dispersion of precipitates (Si, Al 3 Ni and Al 3 Ce particles) from the supersaturated Al matrix of ternary and quaternary alloys after extrusion was effective for enhanced mechanical properties.

Effects of Degassing on the Microstructure, Chemistry, and Estimated Mechanical Properties of a Cryomilled Al-Mg Alloy

Science.gov (United States)

Hofmeister, Clara; Zhou, Le; Kellogg, Frank; Giri, Anit; Cho, Kyu; Sohn, Yongho

2018-04-01

Nanostructured aluminum alloys produced through cryomilling have generated interest due to their potential to create consolidated parts with high strength and low density. Degassing prior to consolidation minimizes adsorbed and absorbed volatiles, but is accompanied by microstructural changes such as grain growth, dislocation annihilation, and formation of dispersoids. These changes can influence the mechanical behavior of consolidated components. Cryomilled AA5083 was degassed at temperatures from 473 K to 773 K (200 °C to 500 °C) with a vacuum at or below 2.7 × 10-3 Pa. Grain size in the as-cryomilled powder (ranging from 21 to 34 nm) increased with higher degassing temperature and reached a maximum size of up to 70 to 80 nm. The dislocation density of 1.11 × 1015 m-2 in as-cryomilled powder decreased to 1.56 × 1014 m-2 for powder degassed at 773 K (500 °C). The Al6(MnFeCr) dispersoid formed when powders were degassed at or above 573 K (300 °C). Oxygen and nitrogen concentrations were unaffected by degassing; however, hydrogen concentration decreased with increasing degassing temperature to a minimum of 45 ± 3.16 ppm. Evolutions in composition and microstructure in cryomilled AA5083 were correlated to the strengthening mechanisms of grain size reduction (i.e., Hall-Petch), dislocation forest, and Orowan. However, strengthening by grain size reduction was the dominant strengthening mechanism.

Densification behavior of aluminum alloy powder mixed with zirconia powder inclusion under cold compaction

International Nuclear Information System (INIS)

Ryu, Hyun Seok; Lee, Sung Chul; Kim, Ki Tae

2002-01-01

Densification behavior of composite powders was investigated during cold compaction. Experimental data were obtained for aluminum alloy powder mixed with zirconia powder inclusion under triaxial compression. The cap model with constraint factors was implemented into a finite element program(ABAQUS) to simulate compaction responses of composite powders during cold compaction. Finite element results were compared with experimental data for densification behavior of composite powders under cold isostatic pressing and die compaction. The agreements between experimental data and finite element calculations from the cap model with constraint factors were good

On the phase evolution of AlCoCrCuFeMnSix high entropy alloys prepared by mechanical alloying and arc melting route

Science.gov (United States)

Kumar, Anil; Chopkar, Manoj

2018-05-01

Effect of Si addition on phase formation of AlCoCrCuFeMnSix (x=0, 0.3, 0.6 and 0.9) high entropy alloy have been investigated in this work. The alloys are prepared by mechanical alloying and vacuum arc melting technique. The X-ray diffraction results reveals the formation of mixture of face centered and body centered cubic solid solution phases in milled powders. The addition of Si favours body centered cubic structure formation during milling process. Whereas, after melting the milled powders, body centered phases formed during milling is partial transformed into sigma phases. XRD results were also correlated with the SEM elemental mapping of as casted samples. Addition of Si favours σ phase formation in the as cast samples.

Microstructure and properties of thermally sprayed Al-Sn-based alloys for plain bearing applications

Science.gov (United States)

Marrocco, T.; Driver, L. C.; Harris, S. J.; McCartney, D. G.

2006-12-01

Al-Sn plain bearings for automotive applications traditionally comprise a multilayer structure. Conventionally, bearing manufacturing involves casting the Al-Sn alloy and roll-bonding to a steel backing strip. Recently, high-velocity oxyfuel (HVOF) thermal spraying has been used as a novel alternative manufacturing route. The present project extends previous work on ternary Al-Sn-Cu alloys to quaternary systems, which contain specific additions for potentially enhanced properties. Two alloys were studied in detail, namely, Al-20wt.%Sn-1wt.%Cu-2wt.%Ni and Al-20wt.%Sn-1wt.%Cu-7wt.%Si. This article will describe the microstructural evolution of these alloys following HVOF spraying onto steel substrates and subsequent heat treatment. The microstructures of powders and coatings were investigated by scanning electron microscopy, and the phases were identified by x-ray diffraction. Coating microhardnesses were determined under both as-sprayed and heat-treated conditions, and by the differences related to the microstructures that developed. Finally, the wear behavior of the sprayed and heat-treated coatings in hot engine oil was measured using an industry standard test and was compared with that of previous work on a ternary alloy.

Microstructure and mechanical properties of Al-Fe-V-Si aluminum alloy produced by electron beam melting

Energy Technology Data Exchange (ETDEWEB)

Sun, Shaobo; Zheng, Lijing, E-mail: zhenglijing@buaa.edu.cn; Peng, Hui; Zhang, Hu

2016-04-06

Atomized, pre-alloyed Al-8.5Fe-1.3V-1.7Si (wt%) powder was used to fabricate solid components by electron beam melting (EBM). The residual porosity, chemical composition, microstructure and mechanical properties have been investigated. Results show that the relative density of as-built alloy under the optimized processing parameters was 98.2%. Compare to the initial alloy powder, the EBM parts demonstrated a restricted aluminum loss (~1 wt%) and a quite low oxygen pickup. The microstructure of the deposits was non-uniform. The fusion zone and heat affected zone exhibited a large number of fine spherical Al{sub 12}(Fe,V){sub 3}Si particles (30–110 nm) distributed uniformly in the α-Al matrix. Some coarser Fe- and V-riched rectangle-like Al{sub m}Fe phase (m=4.0–4.4) with 100–400 nm in size was precipitated in the melting boundary zone. The microhardness of the EBM samples was 153 HV in average. The average ultimate tensile strength (UTS) reached 438 MPa with the elongation of 12%. A ductile fracture mode of the tensile specimens was also revealed.

Effect of processing variables on microstructure and properties of two Al-Li-Cu-Mg-Zr alloys

International Nuclear Information System (INIS)

Palmer, I.G.; Lewis, R.E.; Crooks, D.D.

1984-01-01

Two Al-Li-Cu-Mg-Zr alloys have been prepared in the form of both powder metallurgy (PM) and ingot metallurgy (IM) alloys. The compositions were selected to meet certain program goals based on the results of an alloy development phase, the details of which have been previously published. The target compositions were Al-3Li-1.5Cu-1Mg-0.2Zr and Al-3Cu-2Li-1Mg-0.2Zr. The PM alloys were prepared from chill cast remelt stock by centrifugal atomization in helium, followed by screening, degassing, and extrusion. The IM alloys were prepared by direct chill (DC) casting, homogenization and extrusion. Full details of the production of the alloys are given. The effects of various processing conditions on microstructure and properties were evaluated, including different heat treatments and stretching conditions. These effects are described in detail with particular emphasis on a comparison of the PM and IM alloys. 10 references

Structural, microstructural and Mössbauer studies of nanocrystalline Fe100-x Alx powders elaborated by mechanical alloying

Directory of Open Access Journals (Sweden)

Akkouche K.

2012-06-01

Full Text Available Nanocrystalline Fe100-xAlx powders (x= 25, 30, 34 and 40 at % were prepared by the mechanical alloying process using a vario-planetary high-energy ball mill for a milling time of 35 h. The formation and physical properties of the alloys were investigated as a function of Al content by means of X-ray diffraction, scanning electron microscopy (SEM, energy dispersive X-ray and Mössbauer spectroscopy. For all Fe100-xAlx samples, the complete formation of bcc phase was observed after 35 h of milling. As Al content increases, the lattice parameter increases, whereas the grain size decreases from 106 to 12 nm. The powder particle morphology for different compositions was observed by SEM. The Mössbauer spectra were adjusted with a singlet line and a sextet containing two components. The singlet was attributed to the formation of paramagnetic A2 disordered structure rich with Al. About the sextet, the first component indicated the formation of Fe clusters/ Fe-rich phases; however, the second component is characteristic of disordered ferromagnetic phase.

Microstructural evolution during hot pressing of the blended elemental Ti-6%Al-7%Nb alloy

International Nuclear Information System (INIS)

Henriques, V.A.R.; Sandim, H.R.Z.; Coelho, G.C.; Silva, C.R.M. da

2003-01-01

The Ti-6%Al-7%Nb (wt.%) α-β alloy was developed aiming the replacement of the traditional Ti-6%Al-4%V alloy in surgical implants owing to its larger biocompatibility. Samples of this alloy were obtained using the blended elemental (BE) technique. The isochronal hot pressing of the compacts was carried out in the range 700-1500 deg. C with a compaction pressure of 20 MPa and a heating rate of 20 deg. C min -1 . In this work, the behavior of the elementary powders during the hot pressing and the corresponding microstructural evolution were investigated. The alloy was characterized by means of scanning electron microscopy (SEM) in the backscattered mode (BSE), X-ray diffraction (XRD), and density measurements. The results indicate that the homogenization of the alloy is diffusion-controlled and Ti.Al intermediary compounds (TiAl and Ti 3 Al) are formed at lower temperatures. With increasing temperature, homogenization of the alloy takes place and a coarse plate-like α+intergranular β structure is found throughout the microstructure in temperatures above 1300 deg. C. The process variables were defined aiming to minimize interstitial pick-up (C, O, and N) and avoiding intensive grain growth

Microstructure and Wear Behavior of Atmospheric Plasma-Sprayed AlCoCrFeNiTi High-Entropy Alloy Coating

Science.gov (United States)

Tian, Li-Hui; Xiong, Wei; Liu, Chuan; Lu, Sheng; Fu, Ming

2016-12-01

Due to the advantages such as high strength, high hardness and good wear resistance, high-entropy alloys (HEAs) attracted more and more attentions in recent decades. However, most reports on HEAs were limited to bulk materials. Although a few of studies on atmospheric plasma-sprayed (APS) HEA coatings were carried out, the wear behavior, especially the high-temperature wear behavior of those coatings has not been investigated till now. Therefore, in this study, APS was employed to deposit AlCoCrFeNiTi high-entropy alloy coating using mechanically alloyed AlCoCrFeNiTi powder as the feedstock. The phase structure of the initial powder, the feedstock powder and the as-sprayed coating was examined by an x-ray diffractometer. The surface morphology of the feedstock powder and the microstructure of the as-sprayed coating were analyzed by field emission scanning electron microscopy and energy-dispersive spectroscopy. The bonding strength and the microhardness of the as-sprayed coating were tested. The wear behavior of the coating at 25, 500, 700 and 900 °C was investigated by analysis of the wear surface morphology and measurements of the volume wear rate and the coefficient of friction.

Influence of Processing on the Microstructure and Mechanical Properties of a NbAl3-Base Alloy

Science.gov (United States)

Hebsur, Mohan G.; Locci, Ivan E.; Raj, S. V.; Nathal, Michael V.

1992-01-01

Induction melting and rapid solidification processing, followed by grinding to 75-micron powder and P/M consolidation, have been used to produce a multiphase, NbAl3-based, oxidation-resistant alloy of Nb-67Al-7Cr-0.5Y-0.25W composition whose strength and ductility are significantly higher than those of the induction-melted alloy at test temperatures of up to 1200 K. Attention is given to the beneficial role of microstructural refinement; the major second phase, AlNbCr, improves both oxidation resistance and mechanical properties.

Nanocrystalline TiAl powders synthesized by high-energy ball milling: effects of milling parameters on yield and contamination

International Nuclear Information System (INIS)

Bhattacharya, Prajina; Bellon, Pascal; Averback, Robert S.; Hales, Stephen J.

2004-01-01

High-energy ball milling was employed to produce nanocrystalline Ti-Al powders. As sticking of the powders can be sufficiently severe to result in a near zero yield, emphasis was placed on varying milling conditions so as to increase the yield, while avoiding contamination of the powders. The effects of milling parameters such as milling tools, initial state of the powders and addition of process control agents (PCA's) were investigated. Cyclohexane, stearic acid and titanium hydride were used as PCA's. Milling was conducted either in a Cr-steel vial with C-steel balls, or in a tungsten carbide (WC) vial with WC balls, using either elemental or pre-alloyed powders. Powder samples were characterized using X-ray diffraction, scanning and transmission electron microscopy. In the absence of PCA's mechanical alloying in a WC vial and attrition milling in a Cr-steel vial were shown to lead to satisfactory yields, about 65-80%, without inducing any significant contamination of the powders. The results suggest that sticking of the powders on to the milling tools is correlated with the phase evolution occurring in these powders during milling

Mechanical alloying and sintering of nanostructured tungsten carbide-reinforced copper composite and its characterization

International Nuclear Information System (INIS)

Yusoff, Mahani; Othman, Radzali; Hussain, Zuhailawati

2011-01-01

Research highlights: → W 2 C phase was formed at short milling time while WC only appears after longer milling time. → Cu crystallite size decreased but internal strain increased with increasing milling time. → Increasing milling time induced more WC formation, thus improving the hardness of the composite. → Electrical conductivity is reduced due to powder refinement and the presence of carbide phases. -- Abstract: Elemental powders of copper (Cu), tungsten (W) and graphite (C) were mechanically alloyed in a planetary ball mill with different milling durations (0-60 h), compacted and sintered in order to precipitate hard tungsten carbide particles into a copper matrix. Both powder and sintered composite were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) and assessed for hardness and electrical conductivity to investigate the effects of milling time on formation of nanostructured Cu-WC composite and its properties. No carbide peak was detected in the powder mixtures after milling. Carbide WC and W 2 C phases were precipitated only in the sintered composite. The formation of WC began with longer milling times, after W 2 C formation. Prolonged milling time decreased the crystallite size as well as the internal strain of Cu. Hardness of the composite was enhanced but electrical conductivity reduced with increasing milling time.

Microstructure and corrosion of Pd-modified Ti alloys produced by powder metallurgy

International Nuclear Information System (INIS)

Ashworth, M.A.; Davenport, A.J.; Ward, R.M.; Hamilton, H.G.C.

2010-01-01

A method for the fabrication of titanium alloy parts with enhanced corrosion resistance by a powder metallurgy route is presented in this paper. Commercial purity titanium powders modified with Pd have been hot isostatically pressed (HIPped) and the microstructure and distribution of the noble metal characterised by optical and scanning electron microscopy. The electrochemistry of the HIPped alloy has been assessed and the effect of powder size fraction evaluated. Results show that the phase composition and electrochemistry of the HIPped Pd-modified alloy is equivalent to that of wrought grade 7 Ti.

High-Pressure Spark Plasma Sintering (HP SPS): A Promising and Reliable Method for Preparing Ti-Al-Si Alloys.

Science.gov (United States)

Knaislová, Anna; Novák, Pavel; Cygan, Sławomir; Jaworska, Lucyna; Cabibbo, Marcello

2017-04-27

Ti-Al-Si alloys are prospective material for high-temperature applications. Due to low density, good mechanical properties, and oxidation resistance, these intermetallic alloys can be used in the aerospace and automobile industries. Ti-Al-Si alloys were prepared by powder metallurgy using reactive sintering, milling, and spark plasma sintering. One of the novel SPS techniques is high-pressure spark plasma sintering (HP SPS), which was tested in this work and applied to a Ti-10Al-20Si intermetallic alloy using a pressure of 6 GPa and temperatures ranging from 1318 K (1045 °C) to 1597 K (1324 °C). The low-porosity consolidated samples consist of Ti₅Si₃ silicides in an aluminide (TiAl) matrix. The hardness varied between 720 and 892 HV 5.

Structural instability and photoacoustic study of AlSb prepared by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Triches, D.M.; Souza, S.M.; Poffo, C.M. [Departamento de Engenharia Mecanica, Universidade Federal de Santa Catarina, 88040-900 Florianopolis, SC (Brazil); Lima, J.C. de, E-mail: fsc1jcd@fsc.ufsc.b [Departamento de Fisica, Universidade Federal de Santa Catarina, 88040-900 Florianopolis, SC (Brazil); Grandi, T.A. [Departamento de Fisica, Universidade Federal de Santa Catarina, 88040-900 Florianopolis, SC (Brazil); Biasi, R.S. de [Secao de Engenharia Mecanica e de Materiais, Instituto Militar de Engenharia, 22290-270 Rio de Janeiro, RJ (Brazil)

2010-09-03

High-purity elemental Al and Sb powders were blended with equiatomic composition and submitted to mechanical alloying. For all milling times, the milled powders showed a mixture of AlSb and elemental Sb. The largest amount of AlSb was reached for milling times between 7 and 10 h. For milling times larger than 10 h, decomposition of AlSb was observed. The volume fractions of the crystalline and interfacial components were estimated using the X-ray diffraction pattern of a sample milled for 10 h. Photoacoustic absorption spectroscopy (PAS) was used to determine the thermal diffusivity and other heat transport parameters in the same sample. A combination of XRD and PAS data was used to estimate the thermal diffusivity of the interfacial component, which has a significant contribution to the thermal diffusivity of the sample.

Structural instability and photoacoustic study of AlSb prepared by mechanical alloying

International Nuclear Information System (INIS)

Triches, D.M.; Souza, S.M.; Poffo, C.M.; Lima, J.C. de; Grandi, T.A.; Biasi, R.S. de

2010-01-01

High-purity elemental Al and Sb powders were blended with equiatomic composition and submitted to mechanical alloying. For all milling times, the milled powders showed a mixture of AlSb and elemental Sb. The largest amount of AlSb was reached for milling times between 7 and 10 h. For milling times larger than 10 h, decomposition of AlSb was observed. The volume fractions of the crystalline and interfacial components were estimated using the X-ray diffraction pattern of a sample milled for 10 h. Photoacoustic absorption spectroscopy (PAS) was used to determine the thermal diffusivity and other heat transport parameters in the same sample. A combination of XRD and PAS data was used to estimate the thermal diffusivity of the interfacial component, which has a significant contribution to the thermal diffusivity of the sample.

Layered surface structure of gas-atomized high Nb-containing TiAl powder and its impact on laser energy absorption for selective laser melting

Science.gov (United States)

Zhou, Y. H.; Lin, S. F.; Hou, Y. H.; Wang, D. W.; Zhou, P.; Han, P. L.; Li, Y. L.; Yan, M.

2018-05-01

Ti45Al8Nb alloy (in at.%) is designed to be an important high-temperature material. However, its fabrication through laser-based additive manufacturing is difficult to achieve. We present here that a good understanding of the surface structure of raw material (i.e. Ti45Al8Nb powder) is important for optimizing its process by selective laser melting (SLM). Detailed X-ray photoelectron spectroscopy (XPS) depth profiling and transmission electron microscopy (TEM) analyses were conducted to determine the surface structure of Ti45Al8Nb powder. An envelope structure (∼54.0 nm in thickness) was revealed for the powder, consisting of TiO2 + Nb2O5 (as the outer surface layer)/Al2O3 + Nb2O5 (as the intermediate layer)/Al2O3 (as the inner surface layer)/Ti45Al8Nb (as the matrix). During SLM, this layered surface structure interacted with the incident laser beam and improved the laser absorptivity of Ti45Al8Nb powder by ∼32.21%. SLM experiments demonstrate that the relative density of the as-printed parts can be realized to a high degree (∼98.70%), which confirms good laser energy absorption. Such layered surface structure with appropriate phase constitution is essential for promoting SLM of the Ti45Al8Nb alloy.

Manufacture of hypoeutectic Al-Si metal powders for dispersion matriz in nuclear fuels

International Nuclear Information System (INIS)

Raffaeli, H A; Harri, S; Acosta, M; Castillo Guerra, R; Rossi, G; Fabro, J O; Rubiolo, G H

2012-01-01

Within the framework of the development of low enriched nuclear fuels for research reactors, U.Mo/Al is the most promising option that has however to be optimized. Indeed at the U.Mo/Al interfaces between U.Mo particles and the Al matrix, an interaction layer grows under irradiation inducing an unacceptable fuel swelling. Adding silicon in limited content into the Al matrix has clearly improved the in-pile fuel behaviour. This breakthrough is attributed to an U.Mo/Al.Si protective layer around U.Mo particles appeared during fuel manufacturing. The present work deals with three techniques applied to produce metal powders of hypoeutectic Al-Si alloys: ball milling, centrifugal atomization and gas atomization. Size and microstructure of the particles are analyzed in the three techniques. The best result is found with the gas atomization system, flakes and rods morphology predominates in the produced powders, with particle sizes below 150 microns and the greater mass population (65%) is between 150 and 125 microns. The particle surface is smooth and the high solidification rate provides a good distribution of the α-Al primary and eutectic phase within each particle (author)

Two-dimensional model of laser alloying of binary alloy powder with interval of melting temperature

Science.gov (United States)

Knyzeva, A. G.; Sharkeev, Yu. P.

2017-10-01

The paper contains two-dimensional model of laser beam melting of powders from binary alloy. The model takes into consideration the melting of alloy in some temperature interval between solidus and liquidus temperatures. The external source corresponds to laser beam with energy density distributed by Gauss law. The source moves along the treated surface according to given trajectory. The model allows investigating the temperature distribution and thickness of powder layer depending on technological parameters.

An application of powder metallurgy to dentistry.

Science.gov (United States)

Oda, Y; Ueno, S; Kudoh, Y

1995-11-01

Generally, the dental casting method is used to fabricate dental prostheses made with metal. The method of fabricating dental prostheses from sintered titanium alloy has certain advantages: the elimination of casting defects, a sintering temperature that is lower than the melting point, and a shorter processing time. By examining (1) the properties of green, sintered compacts of titanium powder, (2) the effects of adding aluminum powder on the properties of green, sintered compacts of Ti-Al compound, and (3) the effects of adding copper powder on the properties of green, sintered compacts of Ti-Al-Cu compound, the authors developed a sintered titanium alloy on a trial basis. Because the properties satisfied the requirements of dental restorations, a powder metallurgical method of making dental restorations from this sintered titanium alloy was devised. Applications of such sintered titanium alloys for the metal coping of metal-ceramic crowns and denture base plates were discussed.

Fabrication of Al2O3–20 vol.% Al nanocomposite powders using high energy milling and their sinterability

International Nuclear Information System (INIS)

Zawrah, M.F.; Abdel-kader, H.; Elbaly, N.E.

2012-01-01

alloying of a ductile–brittle component system. A competition between the cold welding mechanism and the fracturing mechanism were found during powder milling and finally the above two mechanisms reached an equilibrium. The maximum relative density was obtained at 1500 °C. The harness of the sintered composite was decreased while the fracture toughness was improved after addition Al into alumina.

The effect of structural changes during sintering on the electric and magnetic traits of the Ni96.7Mo3.3 alloy nanostructured powder

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Ribić-Zelenović L.

2009-01-01

Full Text Available Ni96.7Mo3.3 powder was electrochemically obtained. An X-ray diffraction analysis determined that the powder consisted of a 20% amorphous and 80% crystalline phase. The crystalline phase consisted of a nanocrystalline solid nickel and molybdenum solution with a face-centred cubic (FCC lattice with a high density of chaotically distributed dislocations and high microstrain value. The scanning electronic microscopy (SEM showed that two particle structures were formed: larger cauliflower-like particles and smaller dendriteshaped ones. The thermal stability of the alloy was examined by differential scanning calorimetry (DSC and by measuring the temperature dependence of the electrical resistivity and magnetic permeability. Structural powder relaxation was carried out in the temperature range of 450 K to 560 K causing considerable changes in the electrical resistivity and magnetic permeability. Upon structural relaxation, the magnetic permeability of the cooled alloy was about 80% higher than the magnetic permeability of the fresh powder. The crystallisation of the amorphous portion of the powder and crystalline grain increase occurred in the 630 K to 900 K temperature interval. Upon crystallisation of the amorphous phase and crystalline grain increase, the powder had about 50% lower magnetic permeability than the fresh powder and 3.6 times lower permeability than the powder where only structural relaxation took place.

High Porosity Alumina as Matrix Material for Composites of Al-Mg Alloys

International Nuclear Information System (INIS)

Gömze, L A; Egész, Á; Gömze, L N; Ojima, F

2013-01-01

The sophisticated industry and technologies require higher and higher assumptions against mechanical strength and surface hardness of ceramic reinforced metal alloys and metal matrix composites. Applying the well-known alumina powders by dry pressing technology and some special pore-forming additives and sintering technology the authors have successfully developed a new, high porosity alumina matrix material for composites of advenced Al-Mg alloys. The developed new matrix material have higher than 30% porosity, with homogenous porous structure and pore sizes from few nano up to 2–3 mm depending on the alloys containments. Thanks to the used materials and the sintering conditions the authors could decrease the wetting angles less than 90° between the high porosity alumina matrix and the Al-Mg alloys. Applied analytical methods in this research were laser granulometry, scanning electron microscopy, and X-ray diffraction. Digital image analysis was applied to microscopy results, to enhance the results of transformation