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Sample records for mullite

  1. Synthetic mullite fabrication from smectite clays

    International Nuclear Information System (INIS)

    Lima, L.N. de; Kiminami, R.H.G.A.

    1988-01-01

    The technological importance of mullite is mostly due to its refractory properties. Mullite in native form is very rare, and therefore it may be necessary to produced it by synthetic means. Brazil has a large reserve of smectite clays. In this work the process to produce synthetic mullite from these clays by treatment with aluminum sulphate was studied. X-ray analyses has shown the presence of mullite crystals in treated smectite clays of several colours, sinterized at 1100 0 C. By sintering at 1300 0 C, pure mullite was obtained in some colours. (author) [pt

  2. Performance study of mullite and mullite-alumina ceramic MF membranes for oily wastewaters treatment

    DEFF Research Database (Denmark)

    Abbasi, Mohsen; Mirfendereski, Mojtaba; Fini, Mahdi Nikbakht

    2010-01-01

    In this paper, results of an experimental study on separation of oil from actual and synthetic oily wastewaters with mullite and mullite-alumina tubular ceramic membranes are presented. Mullite and mullite-alumina microfiltration (MF) symmetric membranes were synthesized from kaolin clay and α......-alumina membranes for treatment of synthetic wastewaters were investigated. In order to determine the best operating conditions, 250-3000ppm condensate gas in water emulsions was employed as synthetic oily wastewaters using mullite membrane. At the best operating conditions (3bar pressure, 1.5m/s cross flow...... velocity and 35°C temperature), performance of mullite and mullite-alumina membranes for treatment of real and synthetic wastewaters were also compared. The results for treatment of emulsions showed that the mullite ceramic membrane has the highest R (93.8%) and the lowest FR (28.97%). Also, the mullite...

  3. Thermomechanical properties of mullitic materials

    Directory of Open Access Journals (Sweden)

    Jan Urbánek

    2017-12-01

    Full Text Available Mechanical tests provide important information about the properties and behaviour of materials. Basic tests include the measurement of flexural strength and in case of refractory materials, the measurement of flexural strength at high temperatures as well. The dependence of flexural strength on the temperature of ceramic materials usually exhibits a constant progression up to a certain temperature, where the material starts to melt and so the curve begins to decline. However, it was discovered that ceramic mullitic material with a 63 wt.% of Al2O3 exhibits a relatively significant maximum level of flexural strength at about 1000 °C and refractory mullitic material with a 60 wt.% of Al2O3 also exhibits a similar maximum level at about 1100 °C. The mentioned maximum is easily reproducible, but it has no connection with the usual changes in structure of material during heating. The maximum was also identified by another measurement, for example from the progression of the dynamic Young’s modulus or from deflection curves. The aim of this work was to analyse and explain the reason for the flexural strength maximum of mullitic materials at high temperatures.

  4. Mullite-alumina functionally gradient ceramics

    International Nuclear Information System (INIS)

    Pena, P.; Bartolome, J.; Requena, J.; Moya, J.S.

    1993-01-01

    Cracks free mullite-alumina Functionally Gradient Ceramics (FGC) have been obtained by sequential slip casting of Mullite-alumina slurries with different mullite/alumina ratios. These slurries were prepared with 65 % solids content and viscosities ranging from 10 to 40 mPa.s. The presence of cracks perpendicular to the FGC layers have been attributed to residual stresses developed because of the mismatch in thermal expansion between layers. The microstructure of the different layers, and de residual stress value σ R in each layer was also determined. (orig.)

  5. Thermal conductivity of highly porous mullite material

    International Nuclear Information System (INIS)

    Barea, Rafael; Osendi, Maria Isabel; Ferreira, Jose M.F.; Miranzo, Pilar

    2005-01-01

    The thermal diffusivity of highly porous mullite materials (35-60 vol.% porosity) has been measured up to 1000 deg C by the laser flash method. These materials were fabricated by a direct consolidation method based on the swelling properties of starch granules in concentrated aqueous suspensions and showed mainly spherical shaped pores of about 30 μm in diameter. From the point of view of heat conduction, they behave as a bi-phase material of voids dispersed in the continuous mullite matrix. The temperature dependence of thermal conductivity for the different porosities was modeled by a simple equation that considers the contribution to heat conduction of the mullite matrix and the gas inside the pores, as well as the radiation. The thermal conductivity of the matrix was taken from the measurements done in a dense mullite while the conductivity in the voids was assumed to be that of the testing atmosphere

  6. Fabrication of Ceramic Matrix Composite Tubes Using a Porous Mullite/Alumina Matrix and Alumina/Mullite Fiber

    National Research Council Canada - National Science Library

    Radsick, Timothy

    2001-01-01

    ... or from inadequate oxide-based ones. A porous mullite/alumina matrix combined with alumina/mullite fiber reinforcement eliminates the need for an interface coating while producing a strong, tough and oxidation resistant composite...

  7. Microstructure and Mechanical Properties of Porous Mullite

    Science.gov (United States)

    Hsiung, Chwan-Hai Harold

    Mullite (3 Al2O3 : 2 SiO2) is a technologically important ceramic due to its thermal stability, corrosion resistance, and mechanical robustness. One variant, porous acicular mullite (ACM), has a unique needle-like microstructure and is the material platform for The Dow Chemical Company's diesel particulate filter AERIFY(TM). The investigation described herein focuses on the microstructure-mechanical property relationships in acicular mullites as well as those with traditional porous microstructures with the goal of illuminating the critical factors in determining their modulus, strength, and toughness. Mullites with traditional pore morphologies were made to serve as references via slipcasting of a kaolinite-alumina-starch slurry. The starch was burned out to leave behind a pore network, and the calcined body was then reaction-sintered at 1600C to form mullite. The samples had porosities of approximately 60%. Pore size and shape were altered by using different starch templates, and pore size was found to influence the stiffness and toughness. The ACM microstructure was varied along three parameters: total porosity, pore size, and needle size. Total porosity was found to dominate the mechanical behavior of ACM, while increases in needle and pore size increased the toughness at lower porosities. ACM was found to have much improved (˜130%) mechanical properties relative to its non-acicular counterpart at the same porosity. A second set of investigations studied the role of the intergranular glassy phase which wets the needle intersections of ACM. Removal of the glassy phase via an HF etch reduced the mechanical properties by ˜30%, highlighting the intergranular phase's importance to the enhanced mechanical properties of ACM. The composition of the glassy phase was altered by doping the ACM precursor with magnesium and neodymium. Magnesium doping resulted in ACM with greatly reduced fracture strength and toughness. Studies showed that the mechanical properties of the

  8. Mullite preparation from natural raw materials

    International Nuclear Information System (INIS)

    Sales, Lindemberg Felismino; Almeida Filho, Humberto Dias de; Goncalves, Joao de Freitas; Macedo, Daniel Araujo de

    2016-01-01

    The mullite (3Al2O3.2SiO2) has emerged as one of the most important refractory ceramics today. In this work, kaolin, and mixtures of coffee husk ash, a residue arising from the burning of coffee husks were studied in order to obtain the mullite ceramic base. Ceramic formulations with different maximum percentage (1%, 5% and 10%) of the residue were shaped by uniaxial pressing at 250 MPa and sintered between 1100 and 1400 ° C for 1 h. The technological properties were determined on the basis of residue content and sintering temperature. The phase transformations and microstructure were examined by XRD and SEM. The bulk density (MEA) samples containing 1% by mass of coffee residue, and sintered at 1350 ° C was 2.7 g / cm3. (author)

  9. Zirconia-mullite obtained from co-precipitated zirconia-mullite composite powders by SPS

    Energy Technology Data Exchange (ETDEWEB)

    Li, H.Z.; Li, Z.J.; Luo, X.D. [Univ. of Science and Technology Liaoning, Anshan (China). School of High Temperature Materials and Magnesium Resource Engineering; Gui, J.Y.; Xie, Z.P. [Tsinghua Univ., Beijing (China). School of Materials Science and Engineering

    2016-07-01

    The co-precipitation method is used to fabricate precursor powder. This powder is densified by means of the spark plasma sintering (SPS) technique at 1500 C with a holding time of 7 min to prepare zirconia-mullite samples. Their density measures up to 97 % of the theoretical density, and the sintered mullite compacts exhibit better strength properties (289 ± 12 MPa) and H{sub v} (9.99 GPa). The mode of fracture is changed with the addition of ZrO{sub 2} and extensive fine cleavages are observed on the grain surface. These cleavages join together to form steps, which can absorb more energy. The flexural strength of the samples is almost double that of pure mullite, which is related to the formation of cleavages.

  10. Mullite/Mo interfaces formed by Intrusion bonding

    Energy Technology Data Exchange (ETDEWEB)

    Bartolome, Jose F.; Diaz, Marcos; Moya, Jose S.; Saiz, Eduardo; Tomsia, Antoni P.

    2003-04-30

    The microstructure and strength of Mo/mullite interfaces formed by diffusion bonding at 1650 C has been analyzed. Interfacial metal-ceramic interlocking contributes to flexural strength of approx. 140 MPa as measured by 3 point bending. Saturation of mullite with MoO2 does not affect the interfacial strength.

  11. Mullite/Mo interfaces formed by Intrusion bonding

    OpenAIRE

    Bartolome, Jose F.; Diaz, Marcos; Moya, Jose S.; Saiz, Eduardo; Tomsia, Antoni P.

    2003-01-01

    The microstructure and strength of Mo/mullite interfaces formed by diffusion bonding at 1650oC has been analyzed. Interfacial metal-ceramic interlocking contributes to flexural strength of approx. 140 MPa as measured by 3 point bending. Saturation of mullite with MoO2 does not affect the interfacial strength.

  12. Studies on zirconia-mullite ceramic

    International Nuclear Information System (INIS)

    Virkar, Alka N.

    2014-01-01

    Zirconia Toughened Alumina (ZTA) ceramics with much improved Fracture Toughness and Strength have been used as a front material to fabricate composite Armour-Applications, Al 2 O 3 has very different fluxing ability with silica by sufficiently lowering the melting point. Addition of small amount of Fe 2 O 3 , TiO 2 , in an Al 2 O 3 -SiO 2 mixture enhances needle shaped Mullite crystal growth and also assist Liquid phase Sintering. In the present investigation, Zircon was used as a source of ZrO 2 and SiO 2 . Zircon (ZrSiO 4 ) has a low coefficient of Thermal Expansion and good Thermal Shock Resistance. Densification in terms of Relative Density and App. Porosity, Tetragonal ZrO 2 , phases, Thermal Expansion Coefficient, Hardness etc. were studied on Zirconia-Mullite system with and without additives. Z-M system with Y 2 O 3 additives show improved properties owing to the partial stabilization of Zirconia phase (PSZ). (author)

  13. Mullite fibres preparation by aqueous sol-gel process and activation energy of mullitization

    International Nuclear Information System (INIS)

    Tan Hongbin; Ding Yaping; Yang Jianfeng

    2010-01-01

    Mullite fibres were prepared by sol-gel process using aluminum carboxylates (ACs) and silica sol. ACs was synthesized from dissolving aluminum powder in a mixture of formic acid and oxalic acid using aluminum chloride hexahydrate as catalyst. A molar ratio of 1:2:1 for aluminum, formic acid and oxalic acid was optimized to obtain clear solution and viscous ACs sol for fibres synthesis. Thermogravimetry-differential scanning calorimetry (TG-DSC), Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), and scanning electron microscopy (SEM) analysis were used to characterize the properties of the gel and ceramic fibres. The gel fibres completely transformed to mullite at 1200 o C, with a smooth surface and uniform diameter. The activation energy for mullite formation in precursor gel fibres was determined by means of differential thermal analysis. The value obtained, E a = 741.4 kJ/mol, was lower than most data reported in the literatures, which was attributed to the silica-alumina micro-phase separation when organic acids decomposed during gel fibres heating.

  14. Microstructure and properties of sintered mullite developed from ...

    Indian Academy of Sciences (India)

    Microstructure and properties of sintered mullite developed from Indian bauxite ... ductivity, high-temperature stability, good chemical inertia, ... refractory applications. Normally .... using sputtered gold coating on the polished surface after.

  15. Cytotoxicity and genotoxicity property of hydroxyapatite-mullite eluates.

    Science.gov (United States)

    Kalmodia, Sushma; Sharma, Vyom; Pandey, Alok K; Dhawan, Alok; Basu, Bikramjit

    2011-02-01

    Long-term biomedical applications of implant materials may cause osteolysis, aseptic losing and toxicity. Therefore, we investigated the cytotoxic and genotoxic potential of hydroxyapatite (HA) mullite eluates in L929 mouse fibroblast cells. The spark plasma sintered HA-20% mullite biocomposite (HA20M) were ground using mortar and pestle as well as ball milling. The cells were exposed for 6 h to varying concentrations (10, 25, 50, 75 and 100%) of the eluates of HA-20% mullite (87 nm), HA (171 nm) and mullite (154 nm). The scanning electron microscopy and MTT assay revealed the concentration dependent toxicity of H20M eluate at and above 50%. The analysis of the DNA damaging potential of HA, mullite and HA20M eluates using Comet assay demonstrated a significant DNA damage by HA20M which was largely related to the presence of mullite. The results collectively demonstrate the cytotoxic and genotoxic potential of HA20M eluate in L929 cells is dependent on particle size, concentration and composition.

  16. Influence of kaolin and firing temperature on the mullite formation in porous mullite-corundum materials

    International Nuclear Information System (INIS)

    Mahnicka, L; Svinka, R; Svinka, V

    2011-01-01

    The refractory ceramics became very important in both the traditional and the advanced materials applications as it has outstanding thermal and mechanical properties. The refractoriness of ceramics can be achieved by getting the mullite-corundum. Refractory ceramics with high porosity serve as a heat insulator and constructional material. Three series of porous mullite-corundum ceramic samples were prepared from Al 2 O 3 (Nabalox, Germany) and pure SiO 2 in 2.57:1 ratio that was conformed to mullite compositions (3Al 2 O 3 ·2SiO 2 ). α-Al 2 O 3 (d 50 = 4 μm) and γ-Al 2 O 3 (d 50 = 80 μm) were in 1:3 ratio. Quantity of kaolin (MEKA, Germany) was 10, 20 and 30 wt.%. Porous materials were prepared by slip casting of suspension of raw materials, where the aluminium paste (0.18 wt.%) was used as a pore former. Water content in the suspensions was 38-40 wt.%. Pore formation occured in result of hydrogen formation in chemical reaction between aluminium paste and water. The samples were sintered at 1650, 1700 and 1750°C temperature for one hour. SiO 2 and γ-Al 2 O 3 on the contrary reduced mechanical properties, but decreased shrinkage. Using of α-, γ-Al 2 O 3 , SiO 2 and kaolin in corresponding ratios the samples with open porosity of 30 to 54 vol% were acquired. The relative amounts of pores depended on the initial content of kaolin and on firing temperature.

  17. Synthesis of mullite coatings by chemical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Mulpuri, R.P.; Auger, M.; Sarin, V.K. [Boston Univ., MA (United States)

    1996-08-01

    Formation of mullite on ceramic substrates via chemical vapor deposition was investigated. Mullite is a solid solution of Al{sub 2}O{sub 3} and SiO{sub 2} with a composition of 3Al{sub 2}O{sub 3}{circ}2SiO{sub 2}. Thermodynamic calculations performed on the AlCl{sub 3}-SiCl{sub 4}-CO{sub 2}-H{sub 2} system were used to construct equilibrium CVD phase diagrams. With the aid of these diagrams and consideration of kinetic rate limiting factors, initial process parameters were determined. Through process optimization, crystalline CVD mullite coatings have been successfully grown on SiC and Si{sub 3}N{sub 4} substrates. Results from the thermodynamic analysis, process optimization, and effect of various process parameters on deposition rate and coating morphology are discussed.

  18. Synthesis of mullite nanometers microwave from bentonite delaminated

    International Nuclear Information System (INIS)

    Gomes, J.; Azevedo, N.A.; Vieira, D.A.; Neves, G.A.; Santana, L.N.L.; Menezes, R.R.

    2011-01-01

    The smectite clays present as lamellar structure is formed by two layers of silica tetrahedrons and one layer of aluminum octahedra, which can be individually delaminated, reaching a thickness of about 1mm. Mullite is the only thermodynamically stable crystalline phase of SiO 2 and Al2O 3 system and can be synthesized from minerals that exhibit these oxides in its composition. The microwave synthesis offers advantages over conventional methods, the heating is rapid and uniform, avoiding an undesirable grain growth. This study aims to obtain nanometric mullite from bentonites delamined subjected to microwave heating. The samples were initially treated, then rehydrated, frozen and deagglomeration in a ball mill for 4 and 8 hours. Subsequently subjected to centrifugation, drying and microwave heating. The results showed that nano-mullite was obtained for samples subjected to longer heating and dispersions. (author)

  19. Forming of porous mullite green bodies by albumin thermal consolidation

    International Nuclear Information System (INIS)

    Sandoval, M.L.; Tomba Martinez, A.G.; Camerucci, M.A.

    2011-01-01

    Pre-firing mullite microstructures developed by a new thermal consolidation method using globular proteins as foaming and consolidator/binders were analyzed. Commercial available powders of mullite (Baikowski) and bovine serum albumin (BSA, Aldricht) were employed. Stable aqueous suspensions (40 vol.%) of mullite- BSA (10 vol.%) were foamed (2300 rpm, 10 min) at: I) room temperature; II) 68 deg C, temperature slightly lower to the gelling 'onset' TG"0, and III) 68 deg C with the addition of 2 wt.% of methylcellulose. Green disks were prepared by pouring of foamed suspensions into pre-heated metal molds (70 deg C), thermal gelling (80 °C, 3h) and drying (50 °C, 12h). Previously, the developed foams were characterized and their rheological properties were determined as a function of temperature (TG"0). The characterization of the pre-firing microstructures were carried out by measurements of porosity (>80%) and microstructural analysis in fracture surface by SEM. (author)

  20. Thermal cycling characteristics of plasma synthesized mullite films

    Energy Technology Data Exchange (ETDEWEB)

    Monteiro, O.R.; Hou, P.Y.; Brown, I.G. [Lawrence Berkeley National Lab., CA (United States)

    1997-12-01

    The authors have developed a plasma-based technique for the synthesis of mullite and mullite-like films on silicon carbide substrate material. The method, which they refer to as MePIIID (for Metal Plasma Immersion Ion Implantation and Deposition), uses two vacuum arc plasma sources and simultaneous pulse biasing of the substrate in a low pressure oxygen atmosphere. The Al:Si ratio can be controlled via the separate plasma guns, and the film adhesion, structure and morphology can be controlled via the ion energy which in turn is controlled by the pulse bias voltage. The films are amorphous as-deposited, and crystalline mullite is formed by subsequent annealing at 1000 C for 2 hours in air. Adhesion between the aluminum-silicon oxide film and the substrate increases after this first annealing. They have tested the behavior of films when subjected to repetitive thermal cycling between room temperature and 1100 C, and found that the films retain their adhesion and quality. Here they review the plasma synthesis technique and the characteristics of the mullite films prepared in this way, and summarize the status of the thermal cycling experiments.

  1. Effect of sillimanite beach sand composition on mullitization and ...

    Indian Academy of Sciences (India)

    Unknown

    Effect of sillimanite beach sand composition on mullitization and properties of Al2O3–SiO2 system ... Presence of zircon in Z-variety increases the hardness and fracture toughness. Alumina addition ... The ratio of charge to grinding media was ...

  2. Formation and densification of mullite through solid-oxide reaction ...

    Indian Academy of Sciences (India)

    2018-02-05

    Feb 5, 2018 ... of the mullite matrix restricts the grain growth. The addition of .... C was performed using a field emission scanning elec- tron microscope ... with the presence of free carbon coming from its manufactur- ing process and is purer ...

  3. Fracture behaviour of mullite fibre reinforced-mullite matrix composites under quasi-static and ballistic impact loading

    Czech Academy of Sciences Publication Activity Database

    Boccaccini, A. R.; Atiq, S.; Boccaccini, D. N.; Dlouhý, Ivo; Kaya, C.

    č. 65 (2005), s. 325-333 ISSN 0266-3538 R&D Projects: GA AV ČR IAA2041003 Keywords : ceramic matrix composites * mullite matrix * toughness Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.184, year: 2005

  4. Effect tetrahydrofuran as solvent in the synthesis of mullite by the Pechini

    International Nuclear Information System (INIS)

    Braga, A.N.S.; Santos, V.B.; Simoes, V.N.; Neves, G.A.; Lira, H.L.; Menezes, R.R.

    2016-01-01

    Mullite has been considered interesting in recent decades, due to its properties. The reaction mechanisms in the mullite formation may vary according to the precursor and the methods employed. In order to get mullite by a promising chemical synthesis and understudied in its production, this paper aims to synthesize mullite by Pechini method. We investigated the mullite crystallization kinetics from use of tetrahydrofuran as solvent. The samples were characterized by diffraction of X-ray (XRD), thermal analysis and scanning electron microscopy (SEM). The XRD results showed the formation of mullite, but together with the alpha alumina phase. Thermal analysis confirmed the disruption of the polymer chain prior to the formation of crystalline phases, with a total weight loss of 97%. The SEM showed a morphology consists of large aggregates, damaging the properties of refractory and performance of the material. (author)

  5. New generation of plasma-sprayed mullite coatings on silicon carbide

    Science.gov (United States)

    Lee, Kang N.; Miller, Robert A.; Jacobson, Nathan S.

    1995-01-01

    Mullite is promising as a protective coating for silicon-based ceramics in aggressive high-temperature environments. Conventionally plasma-sprayed mullite on SiC tends to crack and debond on thermal cycling. It is shown that this behavior is due to the presence of amorphous mullite in the conventionally sprayed mullite. Heating the SiC substrate during the plasma spraying eliminated the amorphous phase and produced coatings with dramatically improved properties. The new coating exhibits excellent adherence and crack resistance under thermal cycling between room temperature and 1000 to 1400 C. Preliminary tests showed good resistance to Na2CO3-induced hot corrosion.

  6. Preparation and Characterization of Lightweight Mullite-Silica Rich Glass Aggregates

    Directory of Open Access Journals (Sweden)

    Nan Li

    2011-09-01

    Full Text Available Phase compositions, microstructures and properties of four lightweight mullite-silica rich glass aggregates with high strength were investigated by X-ray diffractometry (XRD, scanning electron microscopy (SEM, and FactSage 6.2 software. It was found that the lightweight aggregates with higher Al2O3 content had higher mullite content, porosity and larger mullite crystallites, but lower content and viscosity of melt at elevated temperature. Most of Fe2O3 and TiO2 were incorporated in mullite and most of K2O and Na2O were in glass to reduce viscosity of melt at elevated temperature.

  7. Oxidation of mullite-zirconia-alumina-silicon carbide composites

    International Nuclear Information System (INIS)

    Baudin, C.; Moya, J.S.

    1990-01-01

    This paper reports the isothermal oxidation of mullite-alumina-zirconia-silicon carbide composites obtained by reaction sintering studied in the temperature interval 800 degrees to 1400 degrees C. The kinetics of the oxidation process was related to the viscosity of the surface glassy layer as well as to the crystallization of the surface film. The oxidation kinetics was halted to T ≤ 1300 degrees C, presumably because of crystallization

  8. High temperature oxidation behaviour of mullite coated C/C composites in air

    International Nuclear Information System (INIS)

    Fritze, H.; Borchardt, G.; Weber, S.; Scherrer, S.; Weiss, R.

    1997-01-01

    Based on thermogravimetric measurements on Si-SiC-mullite coated C/C material the temperature dependence of the overall rate constant is interpreted in the temperature range 400 C 1400 C), however, the oxidation behaviour of SiC limits long term application. In this temperature range, additional outer mullite coatings produced by pulsed laser deposition improve the oxidation behaviour. (orig.)

  9. Preparation of mullite whiskers reinforced SiC/Al2O3 composites by microwave sintering

    Directory of Open Access Journals (Sweden)

    Wei Li

    2016-12-01

    Full Text Available Mullite whiskers reinforced SiC/Al2O3 composites were prepared by microwave sintering in a microwave chamber with TE666 resonant mode. Original SiC particles were coated with SiO2 using sol-gel processing and mixed with Al2O3 particles. Mullite was formed in the reaction between SiO2 and Al2O3. The isostatically pressed cylindrical pellets were sintered from 1350 °C to 1600 °C for 30 min. Physical and chemical responses were investigated by detecting changes in reflected power during the microwave sintering process. XRD was carried out to characterize the samples and showed that mullite could be formed at 1200 °C. Bridging of mullite whiskers between Al2O3 and SiC particles was observed by SEM and is due to a so-called local hot spot effect, which was the unique feature for microwave sintering. The optimized microwave sintering temperature was 1500 °C corresponding to the maximum amount of mullite whiskers within SiC/Al2O3 composites. The high electro-magnetic field enhanced the decomposition of mullite at higher temperatures above 1550 °C. The mechanical properties of mullite whiskers reinforced SiC/Al2O3 composites are much better than the SiC/Al2O3 composites without mullite whiskers.

  10. In situ neutron diffraction investigation on the phase transformation sequence of kaolinite and halloysite to mullite

    Energy Technology Data Exchange (ETDEWEB)

    Tezuka, Nobuo [Department of Applied Physics, Curtin University of Technology, GPO Box U1987, Perth, WA 6845 (Australia); Low, It-Meng [Department of Applied Physics, Curtin University of Technology, GPO Box U1987, Perth, WA 6845 (Australia)]. E-mail: J.Low@curtin.edu.au; Davies, Ian J. [Department of Mechanical Engineering, Curtin University of Technology, GPO Box U1987, Perth, WA 6845 (Australia); Prior, Michael [Bragg Institute, ANSTO, PMB 1, Menai, NSW 2234 (Australia); Studer, Andrew [Bragg Institute, ANSTO, PMB 1, Menai, NSW 2234 (Australia)

    2006-11-15

    'Kaolin' is a major raw material for the fabrication of conventional ceramics. In this work the authors have investigated the thermal phase transformation of mullite from two different types of kaolin (kaolinite and halloysite), with or without alumina matrix constraint, during heating up to 1500 deg. C and then cooling using in situ neutron diffraction. Mullitization was initiated upon heating to 1200 deg. C for all specimens and followed spinel formation at 1100 deg. C. Above this temperature, however, evolution of the main phases, i.e., mullite, cristobalite and corundum, was influenced by the presence of impurities, initial type of silica, and alumina constraint. The relative amount of mullite was largest for the pure kaolinite specimen, particularly during heating, and this was attributed to the presence of a glassy phase. However, kaolinite with alumina suppressed the crystallization of cristobalite from the glassy phase upon cooling due to a reaction between alumina and amorphous silica, consequently resulting in an amount of mullite as for the pure kaolinite specimen (approximately 65 wt%). Halloysite was less active in terms of mullitization due to the lower level of initial impurities and greater amount of cristobalite, particularly for the alumina-constrained specimen. However, the final amount of mullite derived from the pure halloysite specimen was similar to that as from the kaolinite specimen.

  11. In situ neutron diffraction investigation on the phase transformation sequence of kaolinite and halloysite to mullite

    International Nuclear Information System (INIS)

    Tezuka, Nobuo; Low, It-Meng; Davies, Ian J.; Prior, Michael; Studer, Andrew

    2006-01-01

    'Kaolin' is a major raw material for the fabrication of conventional ceramics. In this work the authors have investigated the thermal phase transformation of mullite from two different types of kaolin (kaolinite and halloysite), with or without alumina matrix constraint, during heating up to 1500 deg. C and then cooling using in situ neutron diffraction. Mullitization was initiated upon heating to 1200 deg. C for all specimens and followed spinel formation at 1100 deg. C. Above this temperature, however, evolution of the main phases, i.e., mullite, cristobalite and corundum, was influenced by the presence of impurities, initial type of silica, and alumina constraint. The relative amount of mullite was largest for the pure kaolinite specimen, particularly during heating, and this was attributed to the presence of a glassy phase. However, kaolinite with alumina suppressed the crystallization of cristobalite from the glassy phase upon cooling due to a reaction between alumina and amorphous silica, consequently resulting in an amount of mullite as for the pure kaolinite specimen (approximately 65 wt%). Halloysite was less active in terms of mullitization due to the lower level of initial impurities and greater amount of cristobalite, particularly for the alumina-constrained specimen. However, the final amount of mullite derived from the pure halloysite specimen was similar to that as from the kaolinite specimen

  12. Environment-oriented low-cost porous mullite ceramic membrane supports fabricated from coal gangue and bauxite

    Energy Technology Data Exchange (ETDEWEB)

    Lü, Qikai [Institute of Urban Environment, Chinese Academy of Sciences, Xiamen (China); Ningbo Urban Environment Observation and Research Station-NUEORS, Chinese Academy of Sciences, Ningbo (China); School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou (China); Dong, Xinfa [School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou (China); Zhu, Zhiwen [Institute of Urban Environment, Chinese Academy of Sciences, Xiamen (China); Ningbo Urban Environment Observation and Research Station-NUEORS, Chinese Academy of Sciences, Ningbo (China); Dong, Yingchao, E-mail: ycdong@iue.ac.cn [Institute of Urban Environment, Chinese Academy of Sciences, Xiamen (China); Ningbo Urban Environment Observation and Research Station-NUEORS, Chinese Academy of Sciences, Ningbo (China)

    2014-05-01

    Highlights: • Coal gangue was recycled to fabricate low-cost porous mullite membrane supports. • A unique volume-expansion occurred due to a mullitization-crystal-growth process. • A porous structure consists of glassy particles and embedded mullite crystals. - Abstract: Porous mullite ceramic supports for filtration membrane were successfully fabricated via recycling of coal gangue and bauxite at sintering temperatures from 1100 to 1500 °C with corn starch as pore-forming agent. The dynamic sintering behaviors, phase evolution, shrinkage, porosity and pore size, gas permeation flux, microstructure and mechanical property were systematically studied. A unique volume-expansion stage was observed at increased temperatures from 1276 to 1481 °C caused by a mullitization-crystal-growth process. During this stage, open porosity increases and pore size distributions broaden, which result in a maximum of nitrogen gas flux at 1400 °C. The X-ray diffraction results reveal that secondary mullitization took place from 1100 °C and the major phase is mullite with a content of ∼84.7 wt.% at 1400 °C. SEM images show that the as-fabricated mullite supports have a porous microstructure composed of sintered glassy particles embedded with inter-locked mullite crystals, which grew gradually with increasing temperature from rod-like into blocky-like morphologies. To obtain mullite membrane supports with sufficient porosity and acceptable mechanical strength, the relationship between porosity and mechanical strength was investigated, which was fitted using a parabolic equation.

  13. Influence of reason citric acid/ metal cations in the synthesis of mullite by Pechini Method

    International Nuclear Information System (INIS)

    Braga, A.N.S.; Costa, D.L.; Farias, R.M.C.; Neves, G.A.; Lira, H.L.; Menezes, R.R.

    2014-01-01

    Mullite is a ceramic material with high technological applications. Its synthesis has been extensively studied due to their excellent properties. Thus, this paper proposes to obtain mullite by Pechini method. The amount of acid citric/metal cations in proportions of 3:1 and 1:1 were investigated in order to understand their influence in obtaining the mullite phase. The synthesized samples were characterized by X-ray diffraction (XRD) and thermal analysis (TG/DTG and DTA). The results showed that the ratio citric acid/metal cations influence on the formed phase with the mullite obtained only in proportion 1:1. With the increase of the ratio to 3:1 was observed the formation of the alumina layer. (author)

  14. Mineralizer effects on mullite formation from kaolin processing wastes in Para-Brazil

    International Nuclear Information System (INIS)

    Martelli, Marlice Cruz; Angelica, Romulo Simoes; Neves, Roberto de Freitas

    2009-01-01

    Mullite is a relatively rare mineral in nature, formed under exceptional conditions of high temperature and pressure, which can be used to synthesize this mineral. Mullite presents good chemical and thermal stability among others properties that explain the importance of mullite in traditional and advanced ceramics. This research proposes the development of a process to synthesize mullite using the wastes from kaolin processing industries located in the Rio Jari (Monte Dourado-PA) and Rio Capim (Ipixuna-PA) districts. The synthesized materials will be studied for application as silicon-aluminum refractory bricks. The steps are mineralogical and chemical characterization, verifying the differences between the materials processing through firing of the wastes at increasing levels of temperature with 100 deg C increments, ranging from 600 to 1000 deg C and 1200 to 1500 deg C, during 3 hours at each level. Methods include the study of temperature and impurities effects through X-ray-powder and scanning electron microscopy. (author)

  15. Microstructural features of alumina refractories with mullite-zirconia aggregates

    Directory of Open Access Journals (Sweden)

    Ferrari, C. R.

    2003-02-01

    Full Text Available Refractory materials are often subjected to high temperatures and loads and their performance depends on their microstructural evolution during use. In this context, microstructural changes were monitored in alumina-based refractories containing mullite-zirconia aggregates and heat-treated at 1400°C and 1500°C for 2, 6, and 18 days. With the purpose of inducing in situ mullite formation, bricks containing microsilica were also prepared and heat-treated at 1500°C for 6 days for the sake of comparison. These heat treatments allowed for an evaluation of the use of refractories from the standpoint of temperature and time. In this work, scanning electron microscopy and X-ray diffraction analyses were made to identify the phases in the materials. The Rietveld method was also used for quantitative phase analyses. Interfacial reactions occurred between alumina and aggregates and between alumina and microsilica, causing the system to become mullitized. The effect of in situ-formed mullite was particularly evident in the results of the modulus of rupture of the materials containing microsilica. Creep tests revealed a reduction in the creep rate of materials treated at 1500°C for 18 days.

    El comportamiento de los materiales refractarios, cuando sometidos a altas temperaturas y a grandes esfuerzos mecánicos, está íntimamente relacionado con la evolución microestuctural, durante su uso. En este contexto, fue realizado un estudio de la evolución microestructural de los materiales refractarios de alumina conteniendo diferentes porcentajes de agregado de mullita–circona, sometidos a tratamientos térmicos por 2, 6 y 18 días, en temperaturas de 1400 y 1500oC. Fueron confeccionados, algunos ladrillos conteniendo microsílice, con la idea de se introducir la formación de mullita en situ. Para la comparación de los ladrillos, fueron realizados tratamientos térmicos por un periodo de 6 días en 1500oC. Estos tratamientos térmicos permitieron

  16. Production of continuous mullite fiber via sol-gel processing

    Science.gov (United States)

    Tucker, Dennis S.; Sparks, J. Scott; Esker, David C.

    1990-01-01

    The development of a continuous ceramic fiber which could be used in rocket engine and rocket boosters applications was investigated at the Marshall Space Flight Center. Methods of ceramic fiber production such as melt spinning, chemical vapor deposition, and precursor polymeric fiber decomposition are discussed and compared with sol-gel processing. The production of ceramics via the sol-gel method consists of two steps, hydrolysis and polycondensation, to form the preceramic, followed by consolidation into the glass or ceramic structure. The advantages of the sol-gel method include better homogeneity and purity, lower preparation temperature, and the ability to form unique compositions. The disadvantages are the high cost of raw materials, large shrinkage during drying and firing which can lead to cracks, and long processing times. Preparation procedures for aluminosilicate sol-gel and for continuous mullite fibers are described.

  17. The development of chemically vapor deposited mullite coatings for the corrosion protection of SiC

    Energy Technology Data Exchange (ETDEWEB)

    Auger, M.; Hou, P.; Sengupta, A.; Basu, S.; Sarin, V. [Boston Univ., MA (United States)

    1998-05-01

    Crystalline mullite coatings have been chemically vapor deposited onto SiC substrates to enhance the corrosion and oxidation resistance of the substrate. Current research has been divided into three distinct areas: (1) Development of the deposition processing conditions for increased control over coating`s growth rate, microstructure, and morphology; (2) Analysis of the coating`s crystal structure and stability; (3) The corrosion resistance of the CVD mullite coating on SiC.

  18. Corrosion protection of SiC-based ceramics with CVD mullite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Auger, M.L.; Sarin, V.K. [Boston Univ., MA (United States). Dept. of Mfg. Engineering

    1997-12-01

    For the first time, crystalline mullite coatings have been chemically vapor deposited on SiC substrates to enhance its corrosion and oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments.

  19. Reaction-sintered porous mineral-based mullite ceramic membrane supports made from recycled materials.

    Science.gov (United States)

    Dong, Yingchao; Zhou, Jian-Er; Lin, Bin; Wang, Yongqing; Wang, Songlin; Miao, Lifeng; Lang, Ying; Liu, Xingqin; Meng, Guangyao

    2009-12-15

    Bulk porous mullite supports for ceramic membranes were prepared directly using a mixture of industrial waste fly ash and bauxite by dry-pressing, followed by sintering between 1200 and 1550 degrees C. The effects of sintering temperature on the phase composition and shrinkage percent of porous mullite were studied. The XRD results indicate that secondary mullitization reaction took place above 1200 degrees C, and completed at 1450 degrees C. During sintering, the mixture samples first shrunk, then expanded abnormally between 1326 and 1477 degrees C, and finally shrunk again above 1477 degrees C. This unique volume self-expansion is ascribed to the secondary mullitization reaction between bauxite and fly ash. More especially, the micro-structural variations induced by this self-expansion sintering were verified by SEM, porosity, pore size distribution and nitrogen gas permeation flux. During self-expansion sintering, with increasing temperature, an abnormal increase in both open porosity and pore size is observed, which also results in the increase of nitrogen gas flux. The mineral-based mullite supports with increased open porosity were obtained. Furthermore, the sintered porous mullite membrane supports were characterized in terms of thermal expansion co-efficient and mechanical strength.

  20. Mullite evidence for rapid firing from bentonite clay of Paraiba, Brazil

    International Nuclear Information System (INIS)

    Gomes, Josileido; Brasileiro, Maria Isabel

    2009-01-01

    Bentonite clays are aluminium - silicates that when heated turn into mullite. The sintering of mullite obtained from these mineral clays by quick microwaves heating comes up as an alternative process for mullite powders synthesis. The use of quick heating on ceramics nano-powders synthesis is a recent technology that is being successfully used on synthesis with microwaves and synthesis process by combustion. The quick microwaves heating enables adding heat quickly and equally, accelerating the nucleation kinetics and the development of the mullite stage. Thus, the purpose of this work is to analyze the effect of the microwaves heating process variables, analyzing the influence of the applied power and of the heating rate on the mullite powders obtaining from bentonite clays. The clays have been favored and submitted to the following characterizations: chemical granulometric and mineralogically. Subsequently, the clays have been delamined aiming disagglomeration and separation of the thinner fractions and submitted to granulometric and mineralogical characterization. The synthesis has been realized on a domestic microwaves oven. The obtained powders have been characterized by X-ray diffraction. The results showed that the applied power variation and the sintering time are fundamental on the obtaining of mullite powders. (author)

  1. Obtaining of mullite by fast burning from bentonite clays from Paraiba state, BR

    International Nuclear Information System (INIS)

    Gomes, J.; Rocha, A.I.O.; Oliveira, S.S.; Neves, G.A.; Lira, H.L.; Santana, L.N.L.; Menezes, R.R.

    2012-01-01

    Bentonite clays are aluminium-silicates that when heated turn into mullite. The sintering of mullite obtained from these mineral clays by quick microwaves heating comes up as an alternative process for mullite powders synthesis. The use of quick heating on ceramics nanopowders synthesis is a recent technology that is being successfully used on synthesis with microwaves and synthesis process by combustion. The quick microwaves heating enables adding heat quickly and equally, accelerating the nucleation kinetics and the development of the mullite stage. Thus, the purpose of this work is to analyze the effect of the microwaves heating process variables, analyzing the influence of the applied power and of the heating rate on the mullite powders obtaining from bentonite clays. The clays have been favored and submitted to the following characterizations: chemical granulometric and mineralogically. Subsequently, the clays have been delaminated aiming deagglomeration and separation of the thinner fractions and submitted to granulometric and mineralogical characterization. The synthesis has been realized on a domestic microwaves oven. The obtained powders have been characterized by X-ray diffraction. The results showed that the applied power variation and the sintering time are fundamental on the obtaining of mullite powders. (author)

  2. High-temperature deformation of SiC-whisker-reinforced MgO-PSZ/mullite composites

    International Nuclear Information System (INIS)

    Parthasarathy, T.A.; Hay, R.S.; Ruh, R.

    1996-01-01

    The effect of 33.5 vol% SiC whisker loading on high-temperature deformation of 1 wt% MgO-38.5 wt% zirconia-mullite composites was studied between 1,300 and 1,400 C. At strain rates of 10 -6 to 5 x 10 -4 /s the creep resistance of zirconia-mullite composites without SiC reinforcement was inferior to monolithic mullite of similar grain size. Analysis of the results suggested that the decreased creep resistance of mullite-zirconia composites compared to pure mullite could be at least partially explained by mechanical effects of the weaker zirconia phase, increased effective diffusivity of mullite by zirconia addition, and to the differences in mullite grain morphology. With SiC whisker reinforcement, the deformation rate at high stress was nearly the same as that of the unreinforced material, but at low stress the creep rates of the SiC-reinforced material were significantly lowered. The stress dependence of the creep rate of unreinforced material suggested that diffusional creep was the operative mechanism, while the reinforced material behaved as if a threshold stress for creep existed. The threshold stress could be rationalized based on a whisker network model. This was supported by data on other whisker-containing materials; however, the threshold stress had a temperature dependence that was orders of magnitude higher than the elastic constants, leaving the physical model incomplete. The effects of residual stresses and amorphous phases at whisker/matrix interfaces are invoked to help complete the physical model for creep threshold stress

  3. Deposition of mullite and mullite-like coatings on silicon carbide by dual-source metal plasma immersion. Topical report, October 1995--September 1996

    Energy Technology Data Exchange (ETDEWEB)

    Brown, I.G.; Monteiro, O.R. [Lawrence Berkeley National Lab., CA (United States)

    1997-04-01

    Mullite and mullite-like coatings on silicon carbide have been produced by a Metal Plasma Immersion Ion Implantation and Deposition (Mepiiid) technique based on two cathodic vacuum arc sources and concurrent pulse biasing of the substrate in an oxygen atmosphere. The deposition was carried out at oxygen partial pressures of between 0.66 and 3.33 Pa. The Al:Si ratio in the films varied from 1:1 to 8:1 and was controlled by varying the pulse duration of the separate plasma guns. High bias voltage was used early in the deposition process in order to produce atomic mixing at the film-substrate interface, while lower bias voltage was used later in the deposition; low ion energy allows control of the physical properties of the film as well as faster deposition rates. The as-deposited films were amorphous, and crystalline mullite was formed by subsequent annealing at 1,100 C for 2 hours in air. Strong adhesion between the mullite and the SiC was achieved, in some cases exceeding the 70 MPa instrumental limit of the pull-tester.

  4. Mechanical and tribological properties of ceramic-matrix friction materials with steel fiber and mullite fiber

    International Nuclear Information System (INIS)

    Wang, Fahui; Liu, Ying

    2014-01-01

    Highlights: • Interaction of mixing the steel and mullite fibers can improve the mechanical properties. • Mixing the steel and mullite fibers can also improve friction stability. • Friction coefficient increases with increasing additional mullite fiber content. • Ceramic-matrix friction material shows sever fade due to mullite fibers agglomerated. - Abstract: The purpose of the present work was to investigate and compare the mechanical and tribological behaviors of ceramic-matrix friction material (CMFM) with steel fiber (SF), mullite fiber (MF), and mixing SF and MF. The CMFM was prepared by hot-pressing sintering, and the tribological behaviors were determined using a constant speed friction tester. The worn surfaces and wear debris were observed by a scanning electron microscopy (SEM). Experiment results show that the combination of SF and MF can improve the mechanical properties that each single fiber does not have. The sever fade for the specimen reinforced by single MF during the whole friction testing can be attributed to the poor interface cohesive strength between MF and matrix. Mixing the SF and MF can improve the friction stability, and the friction coefficients for friction material with a mixture of the SF and MF increases with increasing MF content. For all specimens, increasing in the friction temperatures result in the increase of wear rates

  5. Mullite evolution in ceramics derived from clay, and sol-gel precursors

    International Nuclear Information System (INIS)

    Rezaie, H.R.; Naghizadeh, R.; Golestani-Fard, F.

    2002-01-01

    Mullite formation from sol-gel (behemoth and colloidal silica), and clay has been compared and the microstructural evolution examined using electron-optical techniques and XRD. The relationship between processing route and reaction sequence to form mullite is discussed. In sol-gel processing γAloof transforms to γ-Al 2 O 3 at 400-500 d eg w ithout an isothermal hold. δ-Al 2 O 3 was present after cooling directly from 1100 d eg i n air.(δ+θ)Al 2 O 3 were present above 1200 d eg . Reaction between (δ+θ)Al 2 O 3 and amorphous silica produced 3:2 mullite at∼ 1370 d eg . In kaolin, meta kaolin transforms to spinel and mullite at 980-1000 d eg w ithout an isothermal hold. Melanostatin to 3:2 mullite took place at 1200-1250 d eg . Cristobalite was observed after quenching from 1200 d eg , but could not be detected after cooling directly from 1590 d eg

  6. Characterization of Mullite-Zirconia Composite Processed by Non-Transferred and Transferred Arc Plasma

    International Nuclear Information System (INIS)

    Yugeswaran, S.; Selvarajan, V.; Lusvarghi, L.; Tok, A. I. Y.; Krishna, D. Siva Rama

    2009-01-01

    The arc plasma melting technique is a simple method to synthesize high temperature reaction composites. In this study, mullite-zirconia composite was synthesized by transferred and non-transferred arc plasma melting, and the results were compared. A mixture of alumina and zircon powders with a mole ratio of 3: 2 were ball milled for four hours and melted for two minutes in the transferred and non-transferred mode of plasma arcs. Argon and air were used as plasma forming gases. The phase and microstructural formation of melted samples were investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM). The microstructure of the composites was found to be affected by the mode of melting. In transferred arc melting, zirconia flowers with uniform lines along with mullite whiskers were obtained. In the case of non-transferred arc plasma melting, mullite whiskers along with star shape zirconia were formed. Differential thermal analysis (DTA) of the synthesized mullite-zirconia composites provided a deeper understanding of the mechanisms of mullite formation during the two different processes. (plasma technology)

  7. Mechanical behavior of mullite green disks prepared by thermal consolidation with different starches

    International Nuclear Information System (INIS)

    Talou, M.H.; Tomba Martinez, A.G.; Camerucci, M.A.

    2011-01-01

    Mechanical behavior of porous green disks obtained by thermal consolidation of mullite suspensions with cassava and potato starches was studied by diametral compression testing. Disks (thickness/diameter ≤ 0.25) were prepared by thermal treatment (70-80 °C, 2h) of mullite (75 vol%)/starch (25 vol%) of suspensions (40 vol%) pre-gelled at 55-60 °C, and dried (40 °C, 24 h). Samples were characterized by porosity measurements (50-55%) and microstructural analysis (SEM). Several mechanical parameters were determined: mechanical strength, Young's modulus, strain to fracture and yield stress. Typical crack patterns were analyzed and the fractographic analysis was performed by SEM. Mechanical results were related to the developed microstructures, the behavior of the starches in aqueous suspension, and the properties of the formed gels. For comparative purposes, mullite green disks obtained by burning out the starch (650 °C, 2h) were also mechanically evaluated. (author)

  8. XANES- and EXAFS-Investigations on Chromium-Doped Mullite Precursors

    OpenAIRE

    Arzberger , I.; Küper , G.; Pantelouris , A.; Peitz , B.; Hormes , J.; Schneider , H.; Saruhan , B.

    1997-01-01

    Chromium-doped non-crystalline mullite precursors for ceramics were investigated with x-ray absorption spectroscopy at the Cr K edge. They were prepared using a sol-gel-route. 3 wt% Cr2O3 were added to partially substitute aluminium by chromium in the aluminosilicate network. The aim of the study was to characterize the development of the electronic and geometric structure of the precursor at different temperatures prior to its crystallization to mullite. The x-ray absorption spectra of the p...

  9. Mullite and Mullite/ZrO2-7wt.%Y2O3 Powders for Thermal Spraying of Environmental Barrier Coatings

    Science.gov (United States)

    Garcia, E.; Mesquita-Guimarães, J.; Miranzo, P.; Osendi, M. I.; Wang, Y.; Lima, R. S.; Moreau, C.

    2010-01-01

    Mullite and mullite/ZrO2-7wt.%Y2O3 coatings could be thought among the main protective layers for environment barrier coatings (EBCs) to protect Si-based substrates in future gas turbine engines. Considering that feedstock of the compound powder is not commercially available, two powder processing routes Spray Drying (SD) and Flame Spheroidization (FS) were implemented for both types of powders. For each method the particle size, the morphology, and microstructure of the powder particles was determined. In addition, the effect of the heat treatment on the powder crystallinity and microstructure of FS powders was also investigated. To evaluate their suitability as feedstock materials, the powders were plasma sprayed and their in-flight particle characteristics monitored for coatings production. The powder morphology was correlated to the in-flight particle characteristics and splat morphology to gain insight about into the influence of powder characteristics on the coating formation.

  10. Mullite and Mullite Ceramics

    Science.gov (United States)

    1994-01-01

    8217), J.S. Moya1), S. de Aza’), F. Guitian2), and G. Thomasi) ŕ) Instituto de Cer6micay Vidrio (CSIC), Madrid, Spain 2) Instituto de Cer6mica... Vidrio , C.S.L.C., Spain Complete characterization of a 2:1 commercial alumina-silica gel has been performed. The evolution of this gel treated at...materials MI. Osendi and C. Baudin Instituto de Cerdmicay Vidrio , CSIC, Spain A comprehensive high temperature (up to 1400TC) mechanical

  11. Environment-oriented low-cost porous mullite ceramic membrane supports fabricated from coal gangue and bauxite.

    Science.gov (United States)

    Lü, Qikai; Dong, Xinfa; Zhu, Zhiwen; Dong, Yingchao

    2014-05-30

    Porous mullite ceramic supports for filtration membrane were successfully fabricated via recycling of coal gangue and bauxite at sintering temperatures from 1100 to 1500°C with corn starch as pore-forming agent. The dynamic sintering behaviors, phase evolution, shrinkage, porosity and pore size, gas permeation flux, microstructure and mechanical property were systematically studied. A unique volume-expansion stage was observed at increased temperatures from 1276 to 1481°C caused by a mullitization-crystal-growth process. During this stage, open porosity increases and pore size distributions broaden, which result in a maximum of nitrogen gas flux at 1400°C. The X-ray diffraction results reveal that secondary mullitization took place from 1100°C and the major phase is mullite with a content of ∼84.7wt.% at 1400°C. SEM images show that the as-fabricated mullite supports have a porous microstructure composed of sintered glassy particles embedded with inter-locked mullite crystals, which grew gradually with increasing temperature from rod-like into blocky-like morphologies. To obtain mullite membrane supports with sufficient porosity and acceptable mechanical strength, the relationship between porosity and mechanical strength was investigated, which was fitted using a parabolic equation. Copyright © 2014 Elsevier B.V. All rights reserved.

  12. Effect of heating parameters on sintering behaviors and properties of mullite whisker frameworks

    Science.gov (United States)

    Zhang, Y. M.; Zeng, D. J.; Wang, B.; Yang, J. F.

    2018-04-01

    Mullite whisker frameworks were fabricated by vapor-solid reaction with SiO2, Al2O3 and AlF3 powders as the whisker forming agent at high temperatures. The effects of heating temperature and soaking time on the weight loss, liner shrinkage, porosity, microstructure and compressive strength were investigated. The results showed that with the increasing of the sintering temperature and soaking time, the weight loss and liner shrinkage of the samples increased and the porosities decreased due to the accelerated vapor-solid reaction, resulting in strong bonding and grain growth of the mullite frameworks. The compressive strength of the samples increased with increasing the sintering temperature from 1500 to 1650 °C, and decreased with the soaking time extended to more than 5 h for 1500 °C and 2 h for 1650 °C. A maximum compressive strength of 142 MPa at a porosity of 62.3% was obtained for the mullite whisker framework heated at 1500 °C for 5 h. The enhanced strength was attributed to the strong bonding strength and fine mullite grains resulting from a relative lower heating temperature and a modest soaking time.

  13. Synthesis of mullite-based coatings from alumina and zircon powder mixtures by plasma spraying and laser remelting

    International Nuclear Information System (INIS)

    Hazra, S.; Das, J.; Bandyopadhyay, P.P.

    2015-01-01

    A mechanical mixture of alumina and pulverized zircon sand in 3:2 M ratio has been plasma sprayed to obtain mullite coating. Thereafter, the top layer of the coating has been remelted using laser. The presence of a mullite phase in the as-sprayed and laser remelted coatings has been confirmed qualitatively using X-ray diffraction. Both as-sprayed and laser remelted coatings have been characterized for their microstructure, hardness and porosity. The ultrafine grain structure of the coating produced by rapid quenching has been analyzed using transmission electron microscope. Presence of a mullite phase in the coatings has also been confirmed using small angle electron diffraction. Laser remelting has resulted in an appreciable reduction in porosity and increase in hardness in the coatings. - Highlights: • Mullite has been produced by plasma spraying of alumina–zircon powder mixture. • As sprayed coating shows good integrity. • Laser remelting reduced porosity and increased coating hardness

  14. Synthesis of mullite-based coatings from alumina and zircon powder mixtures by plasma spraying and laser remelting

    Energy Technology Data Exchange (ETDEWEB)

    Hazra, S. [Integrated Test Range, Chandipur, Balasore, Odisha 756025 (India); Das, J. [Department of Metallurgical and Materials Engineering, IIT Kharagpur, 721302 (India); Bandyopadhyay, P.P., E-mail: ppb@mech.iitkgp.ernet.in [Department of Mechanical Engineering, IIT Kharagpur, 721302 (India)

    2015-03-15

    A mechanical mixture of alumina and pulverized zircon sand in 3:2 M ratio has been plasma sprayed to obtain mullite coating. Thereafter, the top layer of the coating has been remelted using laser. The presence of a mullite phase in the as-sprayed and laser remelted coatings has been confirmed qualitatively using X-ray diffraction. Both as-sprayed and laser remelted coatings have been characterized for their microstructure, hardness and porosity. The ultrafine grain structure of the coating produced by rapid quenching has been analyzed using transmission electron microscope. Presence of a mullite phase in the coatings has also been confirmed using small angle electron diffraction. Laser remelting has resulted in an appreciable reduction in porosity and increase in hardness in the coatings. - Highlights: • Mullite has been produced by plasma spraying of alumina–zircon powder mixture. • As sprayed coating shows good integrity. • Laser remelting reduced porosity and increased coating hardness.

  15. In situ formation of sintered cordierite–mullite nano–micro composites by utilizing of waste silica fume

    International Nuclear Information System (INIS)

    Khattab, R.M.; EL-Rafei, A.M.; Zawrah, M.F.

    2012-01-01

    Highlights: ► We succeeded to obtain in situ formed sintered cordierite–mullite nano–macro composites from waste and pure materials at 1400 °C. ► Their sinterability was greatly dependent on both firing temperature and composition. ► XRD patterns showed that the optimum temperature required for formation of sintered cordierite–mullite nano–macro composites was achieved at 1400 °C. ► The batch containing 70 wt.% cordierite and 30 wt.% mullite exhibited the best properties. ► Microstructures of the densified composites were composed of nano–macro cordierite–mullite structures. -- Abstract: This study aims at in situ formation of sintered cordierite–mullite nano–macro composites having high technological properties using waste silica fume, calcined ball clay, calcined alumina, and magnesia as starting materials. The starting materials were mixed in different ratios to obtain different cordierite–mullite composite batches in which the cordierite contents ranged from 50 to 100 wt.%. The batches were uni-axially pressed at 100 MPa and sintered at 1350, 1400 and 1450 °C to select the optimum temperature required for cordierite–mullite nano–macro composites formation. The formed phases were identified by X-ray diffraction (XRD) pattern. The sintering parameters in terms of bulk density (BD) and apparent porosity (AP) were determined. The microstructure of composites has been investigated by scanning electron microscope (SEM). Cold crushing strength (CCS) of the sintered batches was evaluated. The result revealed that the cordierite–mullite nano–macro composites were in-situ formed at 1400 °C. The batch containing 70 wt.% cordierite showed good physical and mechanical properties.

  16. Effect tetrahydrofuran as solvent in the synthesis of mullite by the Pechini; Efeito do tetrahidrofurano como solvente na sintese de mulita pelo Metodo Pechini

    Energy Technology Data Exchange (ETDEWEB)

    Braga, A.N.S.; Santos, V.B. [Universidade Federal do Piaui (UFPI), Teresina, PI (Brazil); Simoes, V.N.; Neves, G.A.; Lira, H.L.; Menezes, R.R., E-mail: Aluskasimoes@homail.com [Universidade Federal de Campina Grande (UFCG), PB (Brazil)

    2016-07-01

    Mullite has been considered interesting in recent decades, due to its properties. The reaction mechanisms in the mullite formation may vary according to the precursor and the methods employed. In order to get mullite by a promising chemical synthesis and understudied in its production, this paper aims to synthesize mullite by Pechini method. We investigated the mullite crystallization kinetics from use of tetrahydrofuran as solvent. The samples were characterized by diffraction of X-ray (XRD), thermal analysis and scanning electron microscopy (SEM). The XRD results showed the formation of mullite, but together with the alpha alumina phase. Thermal analysis confirmed the disruption of the polymer chain prior to the formation of crystalline phases, with a total weight loss of 97%. The SEM showed a morphology consists of large aggregates, damaging the properties of refractory and performance of the material. (author)

  17. Non-stoichiometric mullites from Al2O3-SiO2-ZrO2 amorphous materials by rapid quenching

    International Nuclear Information System (INIS)

    Yoshimura, M.; Hanaue, Y.; Somiya, S.

    1990-01-01

    In order to study the formation of zirconia dispersed mullite ceramics from homogeneous starting materials hot-pressing and heat-treatments have been carried out for rapidly quenched amorphous materials with 0 to 20 wt% ZrO 2 mullite compositions. These amorphous materials crystallized directly to mullite for 0-10 wt% ZrO 2 samples or mullite + t-ZrO 2 for 20 wt% ZrO 2 at about 970 degrees C. An A1 2 O 3 - rich composition (82 wt% A1 2 O 3 ) and also a significant solid solubility of ZrO 2 (>10 wt%) were estimated for these mullites by XRD studies. Amorphous speres of 10 nm which were considered to be SiO 2 - rich phase were produced by a phase separation in mullite grains

  18. Superplastic flow of two-phase ceramics containing rigid inclusions-zirconia/mullite composites

    International Nuclear Information System (INIS)

    Yoon, C.K.; Chen, I.W.

    1990-01-01

    A continuum theory for non-newtonian flow of a two-phase composite containing rigid inclusions is presented. It predicts flow suppression by a factor of (1 - V) q , where V is the volume fraction of the rigid inclusion and q depends on the stress exponent and the inclusion shape. Stress concentrations in the rigid inclusion have also been evaluated. As the stress exponent increases, flow suppression is more pronounced even though stress concentration is less severe. To test this theory, superplastic flow of zirconia/mullite composites, in which zirconia is a soft, non-Newtonian super-plastic matrix and mullite is a rigid phase of various size, shape, and amount, is studied. The continuum theory is found to describe the two-phase superplastic flow reasonably well

  19. Phase quantification of mullite-zirconia and zircon commercial powders using PAC and XRD techniques

    Energy Technology Data Exchange (ETDEWEB)

    Rendtorff, Nicolas M.; Conconi, Maria S.; Aglietti, Esteban F. [Centro de Tecnologia de Recursos Minerales y Ceramica (CETMIC: CONICET-CIC) (Argentina); Chain, Cecilia Y.; Pasquevich, Alberto F. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina); Rivas, Patricia C. [CONICET (Argentina); Martinez, Jorge A., E-mail: toto@fisica.unlp.edu.ar; Caracoche, Maria C. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina)

    2010-06-15

    The short range technique of the Perturbed Angular Correlation (PAC) and x-ray diffraction (Rietveld) methods have been employed to determine the phase content in commercial mullite-zirconia and zircon raw materials that are ordinarily used to produce ceramic materials. The PAC technique, which probes zirconium-containing compounds at nanoscopic level, showed that zircon contains crystalline ZrSiO{sub 4} and an important amount of a structurally distorted zircon, which is also observed accompanying monoclinic zirconia in mullite-zirconia. This particular zircon phase was not detected by the long range x-ray diffraction-Rietveld technique. After an annealing treatment, important changes in crystalline contents of the powders allow confirming, by the x-ray diffraction-Rietveld method, the preexistence of this particular zircon phase. This fact must be taken into account when preparing multicomposites based on the present raw materials.

  20. Study of nanoconfigurations in Zircon-Mullite composites using perturbed angular correlations

    Energy Technology Data Exchange (ETDEWEB)

    Chain, Cecilia Y., E-mail: yamil@fisica.unlp.edu.ar; Pasquevich, Alberto F. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina); Rivas, Patricia C. [CONICET (Argentina); Martinez, Jorge A.; Caracoche, Maria C. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina); Rendtorff, Nicolas M. [CONICET (Argentina); Conconi, Maria S. [Centro de Tecnologia de Recursos Minerales y Ceramica (CETMIC: CONICET-CIC) (Argentina); Aglietti, Esteban F. [CONICET (Argentina)

    2010-06-15

    It has been already published that, at nanoscopic level, zircon exhibits wide regions of aperiodic material not detected by the ordinary techniques used to analyse the obtained product in the production of ceramic materials. In this paper it is reported how the Perturbed Angular Correlations (PAC) technique has assisted the interpretation of a mismatch between experiment and theoretical estimation of a mechanical property in some zircon-mullite composites. In fact, it has been proved that the difference observed between the calculated and the experimental value of the elastic modulus in composites of the form (1-x) ZrSiO{sub 4} - x 3Al{sub 2}O{sub 3}.2SiO{sub 2} (with x = 15, 25, 35 and 45 wt.%) behaves very similarly as the relative amount of aperiodic zircon determined by PAC. This result allows to re-interpret the mullite role during the materials preparation.

  1. Mullite preparation from natural raw materials; Preparacao de mulita a partir de materias-primas naturais

    Energy Technology Data Exchange (ETDEWEB)

    Sales, Lindemberg Felismino; Almeida Filho, Humberto Dias de; Goncalves, Joao de Freitas; Macedo, Daniel Araujo de [Universidade Federal da Paraiba (UFPB), Joao Pessoa, PB (Brazil). Departamento de Engenharia de Materiais

    2016-07-01

    The mullite (3Al2O3.2SiO2) has emerged as one of the most important refractory ceramics today. In this work, kaolin, and mixtures of coffee husk ash, a residue arising from the burning of coffee husks were studied in order to obtain the mullite ceramic base. Ceramic formulations with different maximum percentage (1%, 5% and 10%) of the residue were shaped by uniaxial pressing at 250 MPa and sintered between 1100 and 1400 ° C for 1 h. The technological properties were determined on the basis of residue content and sintering temperature. The phase transformations and microstructure were examined by XRD and SEM. The bulk density (MEA) samples containing 1% by mass of coffee residue, and sintered at 1350 ° C was 2.7 g / cm3. (author)

  2. Mullite-based coating on silicon carbide refractory obtained from PMSQ [poly(methylsilsesquioxane)

    International Nuclear Information System (INIS)

    Machado, Glauson Aparecido Ferreira

    2017-01-01

    Silicon carbide (SiC) presents low thermal expansion, high strength and thermal conductivity. For this reason it is used as kiln furniture for materials sintering. On the other hand, SiC degrades at high temperature under aggressive atmosphere. The use of protective coatings can avoid the right exposition of SiC surface to the furnace atmosphere. Mullite can be a suitable material as protective coating because of its high corrosion resistance and thermal expansion coefficient matching that of SiC (4,7 x 10 -6 /°C e 5,3 x 10 -6 /°C, respectively). In the present work a mullite coating obtained from ceramic precursor polymer and aluminium powder was studied to be applied over SiC refractories. Compositions were prepared with 10, 20, 30 and 50% (vol.) of aluminium powder added to the polymer. They were used aluminium powders with different distributions sizes These compositions were heat treated at different thermal cycles to determine a suitable condition to obtain a high mullite content. The composition with 20% of the smaller particle size Al powder was selected and used to be applied as a suspension over SiC refractory. The applied suspension, after dried, crosslinked and heat treated, formed a mullite coating over SiC refractory. Cycles of thermal shock were performed in coated and uncoated SiC samples to compare each other. They were carried out 26 cycles of thermal shock, in the following conditions: 600°C/30 min. and air cooling to room temperature. After each thermal shock, samples were analysed by mean of optical and electron microscopy, elastic modulus was also determined. After thermal shock cycles the coating presented good adhesion and no significant damage were observed. (author)

  3. Interfacial Microstructure Formed by Reactive Metal Penetration of Al into Mullite

    International Nuclear Information System (INIS)

    Du, T.B.; Ewsuk, K.G.; Fahrenholtz, W.G.; Loehman, R.E.; Lu, P.

    1999-01-01

    Microstructure in the reaction interface between molten Al and dense mullite have been studied by transmission electron microscopy to provide insight into mechanisms for forming ceramic-metal composites by reactive metal penetration. The reactions, which have the overall stoichiometry, 3Al number sign iz01 + (8+ x)A1 + 13 AlzO + xA1 + 6Si, were carried out at temperatures of 900, 1100, and 1200oC for 5 minutes and 60 minutes, and 1400oC for 15 minutes. Observed phases generally were those given in the above reaction, although their proportions and interracial rnicrostructures differed strongly with reaction temperature. After reaction at 900oC, a thin Al layer separated unreacted mullite from the cx-AlzO and Al reaction products. No Si phase was found near the reaction front. After 5 minutes at 1100''C, the nxtction front contained Si, ct-A120, and an aluminum oxide phase with a high concentration of Si. After 60 minutes at 11O(YC many of the cx-A120g particles were needle-shaped with a preferred orientation. After reaction at 1200oC, the reaction front contained a high density of Si particles that formed a continuous layer over many of the mullite grains. The sample reacted at 140VC for 15 minutes had a dense ct-A120J reaction layer less than 2m thick. Some isolated Si particles were present between the a-AlzO layer and the unreacted mullite. Using previously measured reaction kinetics data, the observed temperature dependence of the interracial microstructure have been modeled as three sequential steps, each one of which is rate-limiting in a different temperature range

  4. Alkali-ions diffusion, mullite formation, and crystals dissolution during sintering of porcelain bodies: Microstructural approach

    DEFF Research Database (Denmark)

    Leonelli, C.; Kamseu, E.; Boccaccini, Dino

    2009-01-01

    The effect of alkali-silicate glassy matrix as replacement for feldspar in soft and hard porcelain compositions was studied. SEM and X-ray diffraction analysis were used to evidence phase evolution. For each composition, the influence of soaking time was evaluated. The difference in chemical...... to hard porcelain. Replacing the feldspar by alkali-silicate glassy matrices with similar chemical composition, the amount of secondary mullite and mechanical properties increased in both soft and hard compositions....

  5. A short and long range study of mullite-zirconia-zircon composites

    Energy Technology Data Exchange (ETDEWEB)

    Rendtorff, Nicolas M.; Conconi, Maria S.; Aglietti, Esteban F. [Centro de Tecnologia de Recursos Minerales y Ceramica (CETMIC: CONICET-CIC) (Argentina); Chain, Cecilia Y.; Pasquevich, Alberto F. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina); Rivas, Patricia C. [CONICET (Argentina); Martinez, Jorge A., E-mail: toto@fisica.unlp.edu.ar; Caracoche, Maria C. [Universidad Nacional de La Plata, Departamento de Fisica, IFLP, Facultad de Ciencias Exactas (Argentina)

    2010-06-15

    In the field of refractory materials, ceramics containing mullite-zirconia are the basis of those most used in the industry of glass and steel. It is known that the addition of zircon improves the behavior of the refractory used in service. Knowing that some mullite-zirconia composites properties as fracture strength and the elastic modulus E are associated with the material microstructure integrity, the eventual thermal decomposition of zircon into zirconia and silica could seriously alter the material elastic properties. In this paper the phase content of a series of mullite-zirconia-zircon (3Al{sub 2}O{sub 3}.2SiO{sub 2}-ZrO{sub 2}-ZrSiO{sub 4}) composites is determined at atomic level via perturbed angular correlations (PAC) and compared with that derived from the long range X-ray diffraction technique. PAC results on the as-prepared materials indicate that all nominal zircon is present and that it involves two types of nanoconfigurations, one of them describing aperiodic regions. The thermomechanical properties already reported for these materials could be related to the crystalline to aperiodic zircon concentrations ratio they exhibit.

  6. Key Durability Issues with Mullite-Based Environmental Barrier Coatings for Si-Based Ceramics

    Science.gov (United States)

    Lee, Kang N.

    2000-01-01

    Plasma-sprayed mullite (3Al2O3.2SiO2) and mullite/yttria-stabilized-zirconia (YSZ) dual layer coatings have been developed to protect silicon -based ceramics from environmental attack. Mullite-based coating systems show excellent durability in air. However, in combustion environments, corrosive species such as molten salt or water vapor penetrate through cracks in the coating and attack the Si-based ceramics along the interface. Thus the modification of the coating system for enhanced crack-resistance is necessary for long-term durability in combustion environments. Other key durability issues include interfacial contamination and coating/substrate bonding. Interfacial contamination leads to enhanced oxidation and interfacial pore formation, while a weak coating/substrate bonding leads to rapid attack of the interface by corrosive species, both of which can cause a premature failure of the coating. Interfacial contamination can be minimized by limiting impurities in coating and substrate materials. The interface may be modified to improve the coating/substrate bond.

  7. Effects of silicon carbide on the phase developments in mullite-carbon ceramic composite

    Directory of Open Access Journals (Sweden)

    Fatai Olufemi ARAMIDE

    2017-12-01

    Full Text Available The effects of the addition of silicon carbide and sintering temperatures on the phases developed, in sintered ceramic composite produced from kaolin and graphite was investigated. The kaolin and graphite of known mineralogical composition were thoroughly blended with 4 and 8 vol % silicon carbide. From the homogeneous mixture of kaolin, graphite and silicon carbide, standard samples were prepared via uniaxial compaction. The test samples produced were subjected to firing (sintering at 1300°C, 1400°C and 1500°C. The sintered samples were characterized for the developed phases using x‐ray diffractometry analysis, microstructural morphology using ultra‐high resolution field emission scanning electron microscope (UHRFEGSEM. It was observed that microstructural morphology of the samples revealed the evolution of mullite, cristobalite and microcline. The kaolinite content of the raw kaolin undergoes transformation into mullite and excess silica, the mullite and the silica phases contents increased with increased sintering temperature. It is also generally observed that the graphite content progressively reduced linearly with increased sintering temperature. It is concluded that silicon carbide acts as anti-oxidant for the graphite, this anti-oxidant effect was more effective at 4 vol % silicon carbide.

  8. Densification and crystalization kinetics of mullite diphasic gels from non_isothermal dilatometry experiments

    Directory of Open Access Journals (Sweden)

    Orgaz, Felipe

    2008-12-01

    Full Text Available Mullite (3 AI2O3_2 SiO2 was processed by mixing silica and alumina colloids at pH below 3 in a high shear blender. The gels were sieved to ‹ 125 microns and cold isostatically pressed to form rods. The various processes involved during the sintering process such as condensation-polymerization and the competition between mullite crystallization and densification were analysed from constant heating rate equations and rate controlled sintering dilatometer experiments. Changes in the slopes permitted the identification of such processes and the activation energy for mullitization was calculated. Fast firing (20-30 K/min in the critical mullitization temperature range of 1230-1505ºC and low heating rates (2-3 K/min in the viscous flow densification intervals of below 1230ºC and higher than 1505 gives rise to near full density and fine grain microstructures of sintered mullite. Fast firing and high (0.5 to 1 % /min densification rate controlled processes seem to be the most suitable approaches to high density gel processed mullite. Amorphous silica is the rate controlling mechanism for the viscous flow densification process before alumina is solved and nucleation and crystallization of mullite appears. Deviations from the linear Frenkel model for viscous flow are also observed.

    Mullita de composición (3Al2O3 -2 SiO2 ha sido preparada mezclando coloides de sílice y alúmina en un mezclador de alta velocidad a pH inferior a 3. Los geles formados eran secados, tamizados por debajo de 125 micras y prensados isostáticamrente para formar varillas de unos 6 mm de diámetro. Los diferentes procesos que ocurren durante el proceso de sinterización, tales como polimerización- condensación y la competición entre cristalización y densificación, han sido analizados utilizando las ecuaciones de ecuaciones de velocidad de calentamiento constantte y experimentos

  9. Comparative Study of Performance and Combustion Characteristics of Conventional and Low Heat Rejection (Mullite Coated) Diesel Engines

    Science.gov (United States)

    Patond, S. B.; Chaple, S. A.; Shrirao, P. N.; Shaikh, P. I.

    2013-06-01

    Tests were performed on a single cylinder, four stroke, direct injection, diesel engine whose piston crown, cylinder head and valves were coated with a 0.5 mm thickness of 3Al2O3·2SiO2 (mullite) (Al2O3 = 60%, SiO2 = 40%) over a 150 μm thickness of NiCrAlY bond coat. The working conditions for the conventional engine (without coating) and LHR (mullite coated) engine were kept exactly same to ensure a comparison between the two configurations of the engine. This paper is intended to emphasis on performance and combustion characteristics of conventional and LHR (Mullite coated) diesel engines under identical conditions. Tests were carried out at same operational constraints i.e. air-fuel ratio and engine speed conditions for both conventional engine (without coating) and LHR (mullite coated) engines. The results showed that, there was as much as 1.8 % increasing on brake power for LHR (mullite coated) engine compared to conventional engine (without coating) at full load The average decrease in brake specific fuel consumption in the LHR engine compared with the conventional engine was 1.76 % for full engine load. However, there was increasing on cylinder gas pressure and net heat release rate for LHR engine compared to conventional engine. Also the results revealed that, there was as much as 22% increasing on exhaust gas temperature for LHR engine compared to conventional engine at full engine load.

  10. Comparative Study of Performance and Combustion Characteristics of Conventional and Low Heat Rejection (Mullite Coated) Diesel Engines

    International Nuclear Information System (INIS)

    Patond, S B; Chaple, S A; Shrirao, P N; Shaikh, P I

    2013-01-01

    Tests were performed on a single cylinder, four stroke, direct injection, diesel engine whose piston crown, cylinder head and valves were coated with a 0.5 mm thickness of 3Al 2 O 3 ·2SiO 2 (mullite) (Al 2 O 3 = 60%, SiO 2 = 40%) over a 150 μm thickness of NiCrAlY bond coat. The working conditions for the conventional engine (without coating) and LHR (mullite coated) engine were kept exactly same to ensure a comparison between the two configurations of the engine. This paper is intended to emphasis on performance and combustion characteristics of conventional and LHR (Mullite coated) diesel engines under identical conditions. Tests were carried out at same operational constraints i.e. air-fuel ratio and engine speed conditions for both conventional engine (without coating) and LHR (mullite coated) engines. The results showed that, there was as much as 1.8 % increasing on brake power for LHR (mullite coated) engine compared to conventional engine (without coating) at full load The average decrease in brake specific fuel consumption in the LHR engine compared with the conventional engine was 1.76 % for full engine load. However, there was increasing on cylinder gas pressure and net heat release rate for LHR engine compared to conventional engine. Also the results revealed that, there was as much as 22% increasing on exhaust gas temperature for LHR engine compared to conventional engine at full engine load.

  11. Phase Transformation of Andalusite-Mullite and Its Roles in the Microstructure and Sinterability of Refractory Ceramic

    Science.gov (United States)

    Li, Bowen; He, Mengsheng; Wang, Huaguang

    2017-07-01

    Andalusite has been realized as a special mineral for the production of refractory ceramics due to its unique property to automatically decompose into mullite and silica during heating at high temperature. The phase transformation from andalusite to mullite plays a critical role for the effective applications of andalusite. This study investigated the microstructural characteristics and sinterability of andalusite powder during high-temperature decomposition. The andalusite powder was bonded with kaolin and prepared as a cylinder green body at 20 MPa; it was then fired at 1423 K to 1723 K (1150 °C to 1450 °C). The microstructures and mechanical strengths of the sintered ceramics were studied by the compressive test, X-ray diffraction, and scanning electron microscopy. The results showed that newly born mullite appeared as rodlike microcrystals and dispersed around the initial andalusite. At 1423 K (1150 °C), the mullitization of andalusite was started, but the complete mullitization was not found until firing at 1723 K (1450 °C). The compressive strength of the ceramics increased from 93.7 to 294.6 MPa while increasing the fire temperature from 1423 K to 1723 K (1150 °C to 1450 °C). Meanwhile, the bulk density of the ceramics was only slightly changed from 2.15 to 2.19 g/cm3.

  12. X-ray shielding behaviour of kaolin derived mullite-barites ceramic

    Science.gov (United States)

    Ripin, A.; Mohamed, F.; Choo, T. F.; Yusof, M. R.; Hashim, S.; Ghoshal, S. K.

    2018-03-01

    Mullite-barite ceramic (MBC) is an emergent material for effective shielding of redundant ionizing radiation exposure. The composition dependent mechanical, thermal, and microstructure properties of MBC that makes MBC a high performing novel radiation shielding candidate remained unexplored. This paper examines the possibility of exploiting Malaysian kaolin (AKIM-35) and barite (BaSO4) derived ceramic (MBC) system for X-ray shielding operation. Using conventional pressing and sintering method six ceramic samples are prepared by mixing AKIM-35 with barite at varying contents (0, 10, 20, 30, 40 and 50 wt%). Synthesized pressed mixtures are calcined at 400 °C for 30 min and then sintered to 1300 °C for 120 min at a heating rate of 10 °C/min. Sintered samples are characterized via X-ray Diffraction (XRD), Field Emission Scanning Electron Microscope (FESEM), lead equivalent (LE), uniformity and dose reduction analyses. XRD pattern of prepared ceramics revealed the presence of monoclinic barium alumino-silicate (BAS) and orthorhombic mullite as major shielding phases together with other minor phase of barite and hexagonal quartz (SiO2) structures. Furthermore, FESEM images of ceramics (between 0 and 30 wt%) displayed the existence of compacted monoclinic plate of BAS and acicular mullite morphology (ceramics at 40 and 50 wt%). Radiation tests displayed the capacity of ceramics (at 0 and 10 wt%) to shield the X-ray radiation emanated at tube potential range of 50-120 kV. The highest radiation attenuation is ascertained at 70 kV where the dose is reduced remarkably between 99.11% and 97.42%. Ceramics at 0 and 10 wt% demonstrated the highest lead (Pb) equivalent thickness (LE) of 0.44 mm and 0.34 mm, respectively. It is established that such MBC may contribute towards the development of shielding material against ionizing radiation in diagnostic radiology (X-ray) dose range.

  13. Elaboration and characterization of mullite-anorthite-albite porous ceramics prepared from Algerian kaolin

    International Nuclear Information System (INIS)

    Rouabhia, F.; Nemamcha, A.; Moumeni, H.

    2018-01-01

    Mullite-anorthite-albite porous ceramic materials were successfully prepared by a solid-state reaction between kaolin clay and two different additives (CaCO 3 and Na 2 CO 3 ). The starting raw material was characterized by X-ray fluorescence, X-ray diffraction (XRD) and dynamic light scattering techniques. The effect of CaCO 3 and Na 2 CO 3 concentration (10 to 70 wt%) on structure, morphology and thermal properties of the obtained ceramics was investigated by XRD, scanning electron microscopy and differential scanning calorimetry (DSC) techniques. The XRD patterns showed that mullite (3Al 2 O 3 .2SiO 2 ), anorthite (CaO.Al 2 O 3 .2SiO 2 ) and albite (Na 2 O.Al 2 O 3 .6SiO 2 ) were the main crystalline phases present in the materials. The morphology investigation revealed the porous texture of obtained ceramics characterized by the presence of sponge-like structure mainly due to the additive decomposition at high temperatures. The DSC results confirm the presence of four temperature regions related to the kaolin thermal transformations and the formation of minerals. The temperature and enthalpy of mineral formation are additive concentration dependent. As a result, the optimal content of additives which allowed the coexistence of the three phases, a spongelike morphology, and high porosity without cracks corresponded to 15 wt% CaCO 3 , 15 wt% Na 2 CO 3 , and 70 wt% kaolin. (author)

  14. Transmission electron microscopy observations on phase transformations during aluminium/mullite composites formation by gas pressure infiltration

    Energy Technology Data Exchange (ETDEWEB)

    Pawlyta, M., E-mail: miroslawa.pawlyta@polsl.pl [Silesian University of Technology, Institute of Engineering Materials and Biomaterials, Konarskiego 18A, 44-100 Gliwice (Poland); Tomiczek, B.; Dobrzański, L.A.; Kujawa, M. [Silesian University of Technology, Institute of Engineering Materials and Biomaterials, Konarskiego 18A, 44-100 Gliwice (Poland); Bierska-Piech, B. [Silesian Centre for Education and Interdisciplinary Research, 75 Pułku Piechoty 1A, 41-500 Chorzów (Poland)

    2016-04-15

    The porous ceramic preforms were manufactured using the powder metallurgy technique. First, the start-up material (halloysite with the addition of carbon fibres as the pore-forming agent) was slowly heated to 800 °C and then sintered at 1300 °C. Degradation of the carbon fibres enabled the open canals to form. At the end of the sintering process, the porous ceramic material consisting mainly of two phases (mullite and cristobalite) was formed, without any residual carbon content. During infiltration, the liquid metal filled the empty spaces (pores) effectively and formed the three-dimensional network of metal in the ceramic. The cristobalite was almost entirely decomposed. In the areas of its previous occurrence, there are new pores, only in the ceramic grains. The mullite, which was formed from halloysite during annealing, crystallized in the Pbam orthorhombic space group, with the (3Al{sub 2}O{sub 3}·2SiO{sub 2}) stoichiometric composition. The mullite structure does not change during the infiltration. The composite components are tightly connected. A transition zone between the ceramics and the metal, having the thickness of about 200 nm, was formed. The nanocrystalline zone, identified as γ-Al{sub 2}O{sub 3}, was formed by diffusing the product of the cristobalite decomposition into the aluminium alloy matrix. There is an additional, new phase, identified as (Mg,Si)Al{sub 2}O{sub 4} in the outer parts of the transition zone. - Highlights: • Phase changes after the infiltration of aluminium into porous mullite preforms were observed by TEM. • TEM observations confirm that during infiltration cristobalite was decomposed and the structure of mullite did not change. • Between the ceramic and the metal, a transition zone comprising a layer of γ-Al{sub 2}O{sub 3} and (Mg,Si)Al{sub 2}O{sub 4} was formed.

  15. The influence of boron on the crystal structure and properties of mullite. Investigations at ambient, high-pressure, and high-temperature conditions

    Energy Technology Data Exchange (ETDEWEB)

    Luehrs, Hanna

    2013-11-21

    Mullite is one of the most important synthetic compounds for advanced structural and functional ceramic materials. The crystal structure of mullite with the composition Al{sub 2}[Al{sub 2+2x}Si{sub 2-2x}]O{sub 10-x} can incorporate a large variety of foreign cations, including (amongst others) significant amounts of boron. However, no chemical or crystal structure analyses of boron-mullites (B-mullites) were available prior to this work, thus representing the key aspects of this thesis. Furthermore, the influence of boron on selected properties of mullite under ambient, high-temperature, and high-pressure conditions are addressed. Starting from a 3:2 mullite composition (Al{sub 4.5}Si{sub 1.5}O{sub 9.75}), the initial hypothesis for this study was a 1:1 isomorphous replacement of silicon by boron according to the coupled substitution mechanism: 2 Si{sup 4+} + O{sup 2-} → 2 B{sup 3+} + □. Based on a series of compounds synthesized from sol-gel derived precursors at ambient pressure and 1200 C, the formation conditions and physical properties of B-mullites were investigated. The formation temperature for B-mullites decreases with increasing boron-content, as revealed by thermal analyses. An anisotropic development of lattice parameters is observed: Whereas lattice parameters a and b only exhibit minor changes, a linear relationship between lattice parameter c and the amount of boron in the crystal structure was established, on the basis of prompt gamma activation analyses (PGAA) and Rietveld refinements. According to this relationship about 15% of the silicon in mullite can be replaced by boron yielding single-phase B-mullite. B-mullites with significantly higher (∝ factor 3) boron-contents in the mullite structure were also observed but the respective samples contain alumina impurities. Fundamental new details regarding the response of B-mullite to high-temperature and highpressure are presented in this thesis. On the one hand, long-term thermal stability at

  16. Stereological observations of platelet-reinforced mullite- and zirconia-matrix composites

    International Nuclear Information System (INIS)

    Cherian, I.K.; Kriven, W.M.; Lehigh, M.D.; Nettleship, I.

    1996-01-01

    Recently, the effect of solid inclusions on the sintering of ceramic powders has been explained in terms of a back-stress that opposes densification. Several analyses have been proposed to describe this problem. However, little quantitative information exists concerning the effect of reinforcement on microstructural evolution. This study compares the microstructural development of zirconia and mullite matrices in the presence of alumina platelets. The effect of platelet loading on density is similar for both composites. Quantitative stereological examinations reveal that the average grain size and pore size are finer for the zirconia-matrix composite. The platelet loading does not have any noticeable effect on the average grain size of the matrix in either composite. However, the average pore size increases as the volume fraction of platelets increases for both materials. Contiguity measurements have detected some aggregation of platelets in the zirconia-matrix composite

  17. Thermal shock behaviour of mullite-bonded porous silicon carbide ceramics with yttria addition

    International Nuclear Information System (INIS)

    Ding Shuqiang; Zeng Yuping; Jiang Dongliang

    2007-01-01

    Thermal shock resistance of mullite (3Al 2 O 3 · 2SiO 2 )-bonded porous silicon carbide (SiC) ceramics with 3.0 wt% yttria (Y 2 O 3 ) addition was evaluated by a water-quenching technique. The thermal shock damage was investigated as a function of the quenching temperature, quenching cycles and specimen thickness. The residual flexural strength of the quenched specimens decreases with increasing quenching temperature and specimen thickness due to the larger thermal stress caused by thermal shock. However, quenching cycles at the temperature difference of 1200 deg. C have no effect on the residual strength since the same thermal stress was produced in repeated thermal shock processes. The good thermal shock damage resistance of the specimens is contributed mainly by the low strength and moderate elastic modulus. Moreover, the pores prevent the continuous propagation of cracks and alleviate further damage

  18. EFFECTS OF LIGHTWEIGHT MULLITE-SILICA RICH GLASS COMPOSITE AGGREGATES ON PROPERTIES OF CASTABLES

    Directory of Open Access Journals (Sweden)

    Li Y.

    2013-09-01

    Full Text Available Mullite-silica rich glass (MSRG composite is a material which is more efficient than chamotte for refractory utilization of clay. The effects of lightweight MSRG composite aggregate on the properties of refractory castables were studied by XRD, SEM and EDS, etc. Comparing with a common lightweight chamotte aggregate, it was found that the hot modulus of rupture, refractoriness under load and thermal shock resistance of the castable with lightweight MSRG aggregate were higher than those of the castable with a common lightweight chamotte aggregate because MSRG did not contain silica crystalline phases and contained a liquid phase with very high viscosity at high temperature. The castables with lightweight chamotte aggregate have higher thermal expansion because of existence of cristobalite and quartz, and have lower thermal conductivity because of higher porosity.

  19. Modes of oxidation in SiC-reinforced mullite/ZrO2 composites: Oxidation vs depth behavior

    International Nuclear Information System (INIS)

    Lin, C.C.; Ruh, R.

    1999-01-01

    Two basic oxidation modes of composites with oxidizing particles in a non-oxidizing matrix have been observed. Mode I is defined as the complete oxidation of all the particles within an outer layer of the composite, while mode II exhibits partial oxidation of the particles, deep into the composite. Using microscopic observations to plot the silica layer thickness on particles (whiskers) vs the depth of the particles (whiskers) below the composite surface is proposed as a powerful means of categorizing and quantifying actual oxidation modes. Thus, mullite/SiC-whisker composites were found to have mode I oxidation behavior, while certain (mullite + ZrO 2 )/SiC-whisker composites were found to exhibit mode II behavior, followed by a mixed mode after severe exposures. It is proposed that mode II behavior appears when oxygen diffusivity in the matrix is much higher than that in the product oxide layer

  20. Synthesis of mullite (3Al2O32SiO2) from local kaolin for radiation shielding

    Science.gov (United States)

    Ripin, Azuhar; Mohamed, Faizal; Aman, Asyraf

    2018-04-01

    Raw kaolin from Kota Tinggi, Johor was used in this study to produce ceramic mullite (3Al2O22SiO2) for radiation shielding materials. In this work, an attempt was made to study the potential of local minerals to be used as a shielding barrier for diagnostic radiology radiation facilities in hospitals and medical centers throughout Malaysia. The conventional ceramic processing route was employed in the study using different pressing strength and sintering time. The obtained samples were characterized using X-ray diffractometer (XRD) for phase identification of each of the samples. The lead equivalent (LE) test was carried out using 15.05 mCi Cobalt-57 with gamma energy of 122 keV to compute the abilities of the mullite ceramic samples to attenuate the radiation. XRD patterns of prepared ceramics revealed the presence of orthorhombic mullite, hexagonal quartz and orthorhombic sillimanite structures. Furthermore, the radiation test displayed the ability of ceramics to shield of 70 % of gamma radiation at the distance of 60 cm from the radiation source. The highest lead equivalent thickness is 1.0 mm Pb and the lowest is about 0.06 mm Pb. From the result, it is shown that the ceramic has the potential to use as a shielding barrier in diagnostic radiology facilities due to the ability of reducing the radiation dose up to 70 % from its initial value.

  1. Preparação de mulita a partir do mineral topázio Preparation of mullite from topaz

    Directory of Open Access Journals (Sweden)

    R. R. Monteiro

    2004-12-01

    Full Text Available Mulita é o único composto termodinamicamente estável no sistema binário Al2O3 - SiO2, na faixa 70,5 a 74,0% em peso de Al2O3. Mulita metaestável na faixa de 74 a 83,6% de Al2O3, entretanto, pode ser obtida. Devido às suas excelentes propriedades físicas e mecânicas a altas temperaturas, como alto ponto de fusão, baixa expansão térmica, boa resistência à fratura e ao choque térmico, alta resistência à fluência, estabilidade térmica, baixa densidade e baixa constante dielétrica, tem tido um uso cada vez maior em corpos cerâmicos. O mineral mulita, porém, é raro e quase inexistente na natureza. Para atender a um mercado crescente, mulitas sintéticas são produzidas, por meio de misturas de pós de Al2O3 e SiO2 em escala molecular, usando técnica sol-gel, ou por meio da calcinação de minerais que contenham sílica e alumina em suas estruturas, os chamados alumino-silicatos. Normalmente estes minerais contêm impurezas e, muitas vezes, produzem uma mulita acompanhada de uma fase vítrea. Neste trabalho é feito o estudo alternativo para se obter uma mulita pura e de baixo custo por meio da calcinação do topázio Al2SiO4[Fx (OH1-x]2. Topázio incolor e imperial foram utilizados para a produção de mulita. O topázio incolor não tem valor gemológico nem comercial e é abundante na natureza. Para o topázio imperial foram usados refugos provenientes de sua extração. O rendimento da calcinação foi alto, cerca de 80%, obtido a uma temperatura não muito alta, em torno de 1300 ºC, produzindo uma mulita muito pura e sem fase vítrea. A microestrutura da mulita obtida foi do tipo agulhas (whiskers de mulita e apresentou alta porosidade. Essa microestrutura e porosidade são duas propriedades intrínsecas que estão associadas à decomposição do topázio. Este estudo mostrou que o topázio é uma fonte alternativa para a produção de mulita de baixo custo e de alta qualidade.Mullite is the unique intermediate compound

  2. Feasibility study of use alumina waste in compositions containing clay for the mullite synthesis; Estudo da viabilidade do uso de residuo de alumina em composicoes contendo argilas destinadas a sintese de mulita

    Energy Technology Data Exchange (ETDEWEB)

    Silva, V.J.; Dias, G.; Goncalves, W.P.; Santana, L.N.L., E-mail: valmir_jspb@yahoo.com.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Unidade Academica de Engenharia de Materiais

    2016-07-01

    The reuse of alumina residue in addition to reducing environmental impacts can be used as raw material in ceramic masses to mullite produce. This study aims to obtain mullite from compositions containing clays and alumina residue used heating in a conventional oven. The raw materials were processed and characterized. Subsequently, these compositions were formulated containing precursors in appropriate proportions based on the stoichiometry of the mullite 3:2. Then, heat treatment was performed at temperatures of 1300 to 1400°C and 5°C rate/min. The products obtained were characterized by XRD, analyzing qualitatively and quantitatively the phases formed. The results showed that is possible, from compositions containing clays and alumina residue to obtain mullite as major phase (>70%) and high crystallinity (> 80%) The percentage of mullite approached the values obtained with the compositions containing alumina and clays. (author)

  3. Effects of synthesis conditions on structure and surface properties of SmMn{sub 2}O{sub 5} mullite-type oxide

    Energy Technology Data Exchange (ETDEWEB)

    Thampy, Sampreetha; Ibarra, Venessa; Lee, Yun-Ju [Department of Materials Science and Engineering, University of Texas at Dallas, Richardson, TX 75080 (United States); McCool, Geoffrey [Nanostellar Inc., 3696 Haven Avenue, Redwood City, CA 94063 (United States); Cho, Kyeongjae [Department of Materials Science and Engineering, University of Texas at Dallas, Richardson, TX 75080 (United States); Hsu, Julia W.P., E-mail: jwhsu@utdallas.edu [Department of Materials Science and Engineering, University of Texas at Dallas, Richardson, TX 75080 (United States)

    2016-11-01

    Highlights: • Investigate the effects of calcination temperature and precipitation pH on crystallinity, phase purity, particle size, surface composition, and NO adsorption capacity of SmMn{sub 2}O{sub 5}. • High calcination temperature increases mullite phase purity but decreases specific surface area (SSA). • Mullite phase purity is independent of pH while SSA monotonically increases. • SSA and surface Mn/Sm ratio determine NO uptake. - Abstract: A mixed-phase compound that contains SmMn{sub 2}O{sub 5} mullite-type oxides has been reported to display excellent catalytic activity for nitric oxide (NO) oxidation. Here we investigate the effects of calcination temperature and precipitation pH on structural, physical, chemical, and surface properties of SmMn{sub 2}O{sub 5}. As the calcination temperature increases from 750 °C to 1000 °C, mullite phase purity increases from 74% to 100%, while specific surface area (SSA) decreases from 23.6 m{sup 2}/g to 5.1 m{sup 2}/g with particle size increases correspondingly. Mullite phase purity (87%) is independent of pH between 8.5–10.4, whereas SSA monotonically increases from 12.5 m{sup 2}/g at pH 8.1 to 27.4 m{sup 2}/g at pH 13. X-ray photoelectron spectroscopy (XPS) studies reveal that the surface Mn/Sm ratio is similar to the bulk value and is unaffected by calcination temperature and pH values up to 10.4, whereas sample precipitated at pH 13 is surface-rich in Sm. NO chemisorption studies show that the SSA and surface Mn/Sm ratio determine NO uptake by SmMn{sub 2}O{sub 5} mullite oxides.

  4. Rapid preparation of ceramic moulds for medium-sized superalloy castings with magnesia-phosphate-bonded bauxite-mullite investments

    Directory of Open Access Journals (Sweden)

    Li Tingzhong

    2010-11-01

    Full Text Available Phosphate-bonded investments have already been widely utilized in dental restoration and micro-casting of artistic products for its outstanding rapid setting and high strength. However, the rapid setting rate of investment slurry has up to now been a barrier to extend the use of such slurry in preparation of medium-sized ceramic moulds. This paper proposes a new process of rapid fabrication of magnesia-phosphate-bonded investment ceramic moulds for medium-sized superalloy castings utilizing bauxite and mullite as refractory aggregates. In order to determine the properties of magnesia-phosphate-bonded bauxite-mullite investments (MPBBMI, a series of experiments were conducted, including modification of the workable time of slurry by liquid(mL/powder(g(L/P ratio and addition of boric acid as retard agent and sodium tri-polyphosphate (STP as strengthening agent, and adjustment of bauxite (g/mullite(g(B/M ratio for mechanical strength. Mechanical vibration was applied to improve initial setting time and fluidity when pouring investment slurry; then an intermediate size ceramic mould for superalloy castings was manufactured by means of this rapid preparing process with MPBBMI material. The results showed that the MPBBMI slurry exhibits proper initial setting time and excellent fluidity when the L/P ratio is 0.64 and the boric acid content is 0.88wt.%. The fired specimens made from the MPBBMI material demonstrated adequate compression strength to withstand impact force of molten metal when the B/M ratio is 0.89 and the STP content is 0.92wt.%. The experimental results confirmed the feasibility of the proposed rapid fabricating process for medium-sized ceramic moulds with MPBBMI material by appropriate measures.

  5. Influence of corn flour as pore forming agent on porous ceramic material based mullite: Morphology and mechanical properties

    Directory of Open Access Journals (Sweden)

    Ayala-Landeros J.G.

    2016-01-01

    Full Text Available Porous material was processed by the mixing, molding and pressing the ceramic material, afterward burnout and sintering; through the forming porous, using corn flour at different concentration (10, 15 and 20 wt.% as a pore forming agent; in order to determinate the influence of porous on the mechanical, morphological and structural properties. The effect of the volume fraction of corn flour in the mullite matrix, at various sintering temperature from 1100, 1200, 1300 and 1500°C were tested by Diffraction X ray, showing changes in crystalline phases of mullite (3Al2O3-2SiO2, as result of sintered temperatures. Presence of talcum powder in formula, also cause the formation of the cordierite and cristobalite crystalline phases, giving stability and adhesion to the structure of ceramic material. When sintering at temperatures between 1300 to 1500°C, and it was used the concentration of corn flour 15-20 wt.% as forming agent porous, it was found the better mechanical properties. The scanning electron microscopy analysis shows the presence of open porosity and anisotropy.

  6. Lab Scale Study of the Depletion of Mullite/Corundum-Based Refractories Trough Reaction with Scaffold Materials

    International Nuclear Information System (INIS)

    Stjernberg, J; Antti, M-L; Ion, J C; Lindblom, B

    2011-01-01

    To investigate the mechanisms underlying the depletion of mullite/corundum-based refractory bricks used in rotary kilns for iron ore pellet production, the reaction mechanisms between scaffold material and refractory bricks have been studied on the laboratory-scale. Alkali additions were used to enhance the reaction rates between the materials. The morphological changes and active chemical reactions at the refractory/scaffold material interface in the samples were characterized using scanning electron microscopy (SEM), thermal analysis (TA) and X-ray diffraction (XRD). No reaction products of alkali and hematite (Fe 2 O 3 ) were detected; however, alkali dissolves the mullite in the bricks. Phases such as nepheline (Na 2 O·Al 2 O 3 ·2SiO 2 ), kalsilite (K 2 O·Al 2 O 3 ·2SiO 2 ), leucite (K 2 O·Al 2 O 3 ·4SiO 2 ) and potassium β-alumina (K 2 O·11Al 2 O 3 ) were formed as a consequence of reactions between alkali and the bricks.

  7. A comparative study of strontium and titanium doped mullite in PVDF matrix and their phase behavior, microstructure and electrical properties

    Energy Technology Data Exchange (ETDEWEB)

    Paul, Biplab Kumar; Roy, Debasis; Batabyal, Sreejita [Department of Physics, Jadavpur University, Kolkata 700 032 (India); Bhattacharya, Alakananda [West Bengal State University, Kolkata (India); Nandy, Papiya [Department of Physics, Jadavpur University, Kolkata 700 032 (India); Das, Sukhen, E-mail: sdasphysics@gmail.com [Department of Physics, Jadavpur University, Kolkata 700 032 (India); Indian Institute of Engineering Science and Technology, Shibpur (India)

    2017-02-01

    We have discussed the dielectric behavior, phase behavior, microstructure and electrical properties of strontium and titanium induced aluminno-silicate ceramic composite system doped in PVDF (Polyvinyliden fluoride) matrix, with different molar concentration of titanium and strontium salts prepared via sol-gel route. The frequency dispersions of permittivity, conductivity and dissipation factor were investigated in detail. This paper demonstrates that the loading of a conductive component into a highly insulating matrix is an effective way to fabricate composites with simultaneously high permittivity. The incorporation of these metal doped mullite composites on PVDF can be used as dielectric material for the fabrication of high charge storing multilayer capacitors and also a promising candidate for electronic industries. - Highlights: • We have synthesized mullite composites with high dielectric constants. • High charge storing multilayer capacitors require a material with high dielectric constant. • The material developed will be perfect for the applications of embedded capacitors. • The material we have synthesized is a promising candidate for electronic industries.

  8. The effect of aqueous media on the mechanical properties of fluorapatite-mullite glass-ceramics.

    Science.gov (United States)

    Mollazadeh, S; Ajalli, Siamak; Kashi, Tahereh S Jafarzadeh; Yekta, Bijan Eftekhai; Javadpour, Jafar; Jafari, S; Youssefi, Abbas; Fazel, Akbar

    2015-11-01

    To verify the effects of alternating thermal changes in aqueous media and chemical composition on mechanical properties of apatite-mullite glass-ceramics and to investigate concentration of ions eluted from glass-ceramics in aqueous media. The glass compositions were from SiO2Al2O3P2O5CaOTiO2BaOZrO2CaF2 system. Glass-ceramics were prepared by heat-treating at 1100°C for 3h samples alternately immersed in water at 5 and 60°C. The 3-point bending strength (n=10) were determined using 3×4×25mm/bar and a universal testing machine, at a cross-head speed of 0.1mm/min. Vickers micro hardness were evaluated by applying a total of 15-20 indentations under a 100g load for 30s. Concentrations of ions eluted from glass-ceramics immersed in 60±5°C double distilled water were determined by ion chromatography. The toxicity of glass-ceramics was assessed by seeding the osteosarcoma cells (MG63) on powder for different days and their cell proliferation assessment was investigated by MTT assay. The data were analyzed using one way analysis of variance and the means were compared by Tukey's test (5% significance level). The highest flexural strength and hardness values after thermal changes belonged to TiO2 and ZrO2 containing glass-ceramics which contained lower amount of released ions. BaO containing glass-ceramic and sample with extra amount of silica showed the highest amount of reduction in their mechanical strength values. These additives enhanced the concentration of eluted ions in aqueous media. MTT results showed that glass-ceramics were almost equivalent concerning their in-vitro biological behavior. Thermal changes and chemical compositions had significant effects on flexural strength and Vickers micro-hardness values. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  9. Influence of reason citric acid/ metal cations in the synthesis of mullite by Pechini Method; Iinfluencia da razao acido citrico/cations metalicos na sintese de mulita pelo Metodo Pechini

    Energy Technology Data Exchange (ETDEWEB)

    Braga, A.N.S.; Costa, D.L.; Farias, R.M.C.; Neves, G.A.; Lira, H.L.; Menezes, R.R., E-mail: Alluskynha@homail.com [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Departamento de Engenharia de Materiais

    2014-07-01

    Mullite is a ceramic material with high technological applications. Its synthesis has been extensively studied due to their excellent properties. Thus, this paper proposes to obtain mullite by Pechini method. The amount of acid citric/metal cations in proportions of 3:1 and 1:1 were investigated in order to understand their influence in obtaining the mullite phase. The synthesized samples were characterized by X-ray diffraction (XRD) and thermal analysis (TG/DTG and DTA). The results showed that the ratio citric acid/metal cations influence on the formed phase with the mullite obtained only in proportion 1:1. With the increase of the ratio to 3:1 was observed the formation of the alumina layer. (author)

  10. Effect of hot isostatic pressing temperature on the microstructural and mechanical properties in the mullite-zirconia composites

    International Nuclear Information System (INIS)

    Greca, M.C.G.; Melo, M. de F.

    1990-01-01

    This work studies the densification, the microstrutural evolution (porosity and zirconia grain size) and bending strength (σ f ) of the two mullite-zirconia composites with TiO 2 additions (0.25 and 1,0 mole%) submitted to different kind of hipping cycles at several temperatures. The results have been shown that: i) HIPing temperature seem to have no influence in densification and mechanical behaviour. ii) Total densification only appears in composition with more quantity of titania (1.0 mole%) which prove that titanium enhance the mass transfer by changes in grain boundary microchemistry. iii) Mechanical behaviour is correlated with densification and microstructural evolution for both composites and degradation is present at 1500 0 C and 1550 0 C which is related with particle coarsening. (author) [pt

  11. Crystallization of cristobalite from glass phase in mullite ceramics with excess SiO{sub 2} compositions; Sirika kajo muraito seramikkusu chu no garasuso no kesshoka kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Sato, Takashi; Sugai, Mikio; Nakagawa, Zenbee [Akita University, Akita (Japan). Faculty of Engineering and Resource Science; Sawabe, Yoshinari [Sumitomo Chemical Corp., Ibaraki (Japan). Tsukuba Research Laboratory; Oya, Yutaka [Gifu University, Gifu (Japan). Faculty of Engineering

    1999-09-01

    Crystallization of glass phase to cristobalite was investigated in mullite-glass ceramics with excess SiO{sub 2} compositions (5.3-16.4 mass %), namely, higher than stoichiometric mullite. Starting powders were prepared by alkoxide hydrolysis method. Compact specimens were sintered at 1600 degree C above the eutectic temperature (1587 degree C) for 2 h. Crystallization treatment was carried out at 1500 degree C, below the eutectic temperature, for times from 4 h to 96 h. Crystallization of glass phase proceeded from the surface of the specimen toward its inner part, in linear dependence on the annealing time. At the polished surface of the specimen, crystallization started in large glass pockets and the crystallized area extended spherically toward the inner part. This phenomenon suggests that nucleation occurs at the minimum parts in the elastic energy generated by the volume change involved in the crystallization of glass phase to cristobalite. (author)

  12. Mullite (3Al2O3·2SiO2 ceramics obtained by reaction sintering of rice husk ash and alumina, phase evolution, sintering and microstructure

    Directory of Open Access Journals (Sweden)

    M.F. Serra

    2016-03-01

    Partial densification was achieved (30% and highly converted materials were obtained. The developed microstructure consisted in a dense ceramic matrix with homogenous interconnected porosity, with a narrow pore size distribution below 20 μm. The developed material gives enough information for designing mullite ceramics materials with either porous or dense microstructures with structural, insulating or filtering applications employing RHA as silica source and calcined alumina as the only other raw material.

  13. Forming of porous mullite green bodies by albumin thermal consolidation; Conformado de cuerpos porosos en verde de mullita por consolidacion termica con albumina

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval, M.L.; Tomba Martinez, A.G.; Camerucci, M.A. [Laboratorio de Materiales Estructurales, Division Ceramicos, INTEMA-CONICET, Fac. de Ingenieri-UNMdP., Mar del Plata (Argentina)

    2011-07-01

    Pre-firing mullite microstructures developed by a new thermal consolidation method using globular proteins as foaming and consolidator/binders were analyzed. Commercial available powders of mullite (Baikowski) and bovine serum albumin (BSA, Aldricht) were employed. Stable aqueous suspensions (40 vol.%) of mullite- BSA (10 vol.%) were foamed (2300 rpm, 10 min) at: I) room temperature; II) 68 deg C, temperature slightly lower to the gelling 'onset' TG{sup 0}, and III) 68 deg C with the addition of 2 wt.% of methylcellulose. Green disks were prepared by pouring of foamed suspensions into pre-heated metal molds (70 deg C), thermal gelling (80 °C, 3h) and drying (50 °C, 12h). Previously, the developed foams were characterized and their rheological properties were determined as a function of temperature (TG{sup 0}). The characterization of the pre-firing microstructures were carried out by measurements of porosity (>80%) and microstructural analysis in fracture surface by SEM. (author)

  14. The effect of TiO2 concentration on properties of apatite-mullite glass-ceramics for dental use.

    Science.gov (United States)

    Fathi, Hawa M; Johnson, Anthony

    2016-02-01

    The aim of this study was to evaluate the effect of TiO2 concentration on the properties of apatite-mullite glass-ceramics namely strength and the chemical solubility to comply with the ISO standard recommendations for dental ceramics (BS EN ISO 6872-2008). Ten novel glass-ceramic materials were produced based on the general formula (4.5SiO2-3Al2O3-1.5P2O5-3CaO-CaF2-xTiO2) where x varied from 0.5 to 5 wt%. Glass with no TiO2 added (HG1T0.0) was used as a reference. Discs of 12 mm diameter and 1.6 mm (±0.2 mm) thickness were prepared for both biaxial flexural strength (BFS) and chemical solubility testing, in accordance with the BS EN ISO 6872-2008 for dental ceramics. All produced materials were investigated using differential thermal analysis (DTA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). Energy dispersive X-ray analysis (EDS) was also carried out on some samples to identify the element composition of samples. Increasing the concentration of TiO2 from 0.5 wt% to 2 wt% significantly (Pceramic only up to 2.5 wt% concentration. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  15. Synthesis and characterization of Cu/Ag nanoparticle loaded mullite nanocomposite system: A potential candidate for antimicrobial and therapeutic applications.

    Science.gov (United States)

    Kar, S; Bagchi, B; Kundu, B; Bhandary, S; Basu, R; Nandy, P; Das, S

    2014-11-01

    Microbial resistance to antibiotics has triggered the development of nanoscale materials as an alternative strategy. To stabilize these particles an inert support is needed. Porous nanomullite developed by sol-gel route is loaded with copper and silver nanoparticle by simple adsorption method. These nanocomposites are characterized using XRD, FTIR, TEM, SEM, EDAX and UV-visible spectrophotometer. Antibacterial activity of these nanocomposites against Gram positive and Gram negative bacteria are performed by bactericidal kinetics, flow cytometry and MTT assay. The underlying mechanisms behind the antimicrobial property and cell death are also investigated by EPR spectroscopy, intracellular ROS measurement and β-galactosidase assay. The cytocompatibility of the nanocomposites is investigated by cell viability (MTT), proliferation (Alamar blue) and wound healing assay of mammalian fibroblast cell line. Nanocomposites show a fairly uniform distribution of metal nanoparticle within mullite matrix. They show excellent antibacterial activity. Metal ions/nanoparticle is found to be released from the materials (CM and SM). Treated cells manifested high intracellular oxidative stress and β-galactosidase activity in the growth medium. The effect of nanocomposites on mammalian cell line depends on exposure time and concentration. The scratch assay shows normal cell migration with respect to control. The fabricated nanoparticles possess diverse antimicrobial mechanism and exhibit good cytocompatibility along with wound healing characteristics in mouse fibroblast cell line (L929). The newly synthesized materials are promising candidates for the development of antimicrobial ceramic coatings for biomedical devices and therapeutic applications. Copyright © 2014 Elsevier B.V. All rights reserved.

  16. Study of the parameters solution blow spinning technique in the obtaining of mullite nanofibers; Estudo de parametros da tecnica de fiacao por sopro em solucao na obtencao de nanofibras de mulita

    Energy Technology Data Exchange (ETDEWEB)

    Severo, L.L.; Farias, R.M.C.; Menezes, R.R.; Santos, M.A., E-mail: lucasleite_14.1@hotmail.com [Universidade Federal de Campina Grande (UFCG), PB (Brazil)

    2016-07-01

    The Solution Blow Spinning (SBS) technique which use aerodynamic forces and has a high production rate, was created for production of nanofiber with versatile way, such as electrospinning. Therefore, the objective is to analyze the process parameters in order to optimize the production of mullite nanofiber using the SBS technique to determine the influence of air pressure, the concentration of the polymer and ejection rate in the diameter of the fibers. For this, it was used PVC as polymer in spinning, tetrahydrofuran as the solvent, HCl as acidifying, aluminum nitrate nonahydrate and tetraethylorthosilicate as precursors of mullite. The nanofibers obtained were heat treated at 1100°C. From of XRD and SEM results, it was proved the achievement of mullite nanofiber, and STATISTICA 7 software revealed that only ejection rate and the concentration influence in the average diameters of the fibers. (author)

  17. Fabrication of mullite-bonded porous SiC ceramics from multilayer-coated SiC particles through sol-gel and in-situ polymerization techniques

    Science.gov (United States)

    Ebrahimpour, Omid

    In this work, mullite-bonded porous silicon carbide (SiC) ceramics were prepared via a reaction bonding technique with the assistance of a sol-gel technique or in-situ polymerization as well as a combination of these techniques. In a typical procedure, SiC particles were first coated by alumina using calcined powder and alumina sol via a sol-gel technique followed by drying and passing through a screen. Subsequently, they were coated with the desired amount of polyethylene via an in-situ polymerization technique in a slurry phase reactor using a Ziegler-Natta catalyst. Afterward, the coated powders were dried again and passed through a screen before being pressed into a rectangular mold to make a green body. During the heating process, the polyethylene was burnt out to form pores at a temperature of about 500°C. Increasing the temperature above 800°C led to the partial oxidation of SiC particles to silica. At higher temperatures (above 1400°C) derived silica reacted with alumina to form mullite, which bonds SiC particles together. The porous SiC specimens were characterized with various techniques. The first part of the project was devoted to investigating the oxidation of SiC particles using a Thermogravimetric analysis (TGA) apparatus. The effects of particle size (micro and nano) and oxidation temperature (910°C--1010°C) as well as the initial mass of SiC particles in TGA on the oxidation behaviour of SiC powders were evaluated. To illustrate the oxidation rate of SiC in the packed bed state, a new kinetic model, which takes into account all of the diffusion steps (bulk, inter and intra particle diffusion) and surface oxidation rate, was proposed. Furthermore, the oxidation of SiC particles was analyzed by the X-ray Diffraction (XRD) technique. The effect of different alumina sources (calcined Al2O 3, alumina sol or a combination of the two) on the mechanical, physical, and crystalline structure of mullite-bonded porous SiC ceramics was studied in the

  18. Utilization of niobium pentoxide as additive for reducing the ''in situ'' reaction temperature of ceramic composites in the system mullite-zirconia

    International Nuclear Information System (INIS)

    Melo, F.C.L. de; Cairo, C.A.A.; Piorino Neto, F.; Cunha, P.A.; Devezas, T.C.

    1988-01-01

    Ceramics Composites of the system mullite-zirconia were produced trough reaction sintering, following the equation: 2ZrSiO 4 +3Al 2 O 3 +x(Al 2 O 3 +Nb 2 O 5 )--> 2ZrO 2 +Al 6 Si 2 O 13 +2xAlNbO 4 , with different x values (0.05,0.1 e 0.25), trying to investigate the role of niobia as sintering aid. Through x-ray diffraction was evaluated the fraction of zirconia tetragonal phase retained in the ceramic matrix, and the produced composites were caracterized as to the apparent porosity and density, sintering shrinkage and rupture strenght. The reaction sintering temperature was reduced from 1600 0 C (x=0) to 1400 0 C (with x=0.1). (author) [pt

  19. The effect of ZrO2 and TiO 2 on solubility and strength of apatite-mullite glass-ceramics for dental applications.

    Science.gov (United States)

    Fathi, Hawa M; Miller, Cheryl; Stokes, Christopher; Johnson, Anthony

    2014-03-01

    The effect of ZrO2 and TiO2 on the chemical and mechanical properties of apatite-mullite glass-ceramics was investigated after sample preparation according to the ISO (2768:2008) recommendations for dental ceramics. All materials were characterized using differential thermal analysis, X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy. X-ray fluorescence spectroscopy was used to determine the concentrations of elements present in all materials produced. The chemical solubility test and the biaxial flexural strength (BFS) test were then carried out on all the samples. The best solubility value of 242 ± 61 μg/cm(2) was obtained when HG1T was heat-treated for 1 h at the glass transition temperature plus 20 °C (Tg + 20 °C) followed by 5 h at 1200 °C. The highest BFS value of 174 ± 38 MPa was achieved when HG1Z and HG1Z+T were heat-treated for 1 h at the Tg + 20 °C followed by 7 h at 1200 °C. The present study has demonstrated that the addition of TiO2 to the reference composition showed promise in both the glass and heat-treated samples. However, ZrO2 is an effective agent for developing the solubility or the mechanical properties of an apatite-mullite glass-ceramic separately but does not improve the solubility and the BFS simultaneously.

  20. Deformation behavior of migmatites: insights from microstructural analysis of a garnet-sillimanite-mullite-quartz-feldspar-bearing anatectic migmatite at Rampura-Agucha, Aravalli-Delhi Fold Belt, NW India

    Science.gov (United States)

    Prakash, Abhishek; Piazolo, Sandra; Saha, Lopamudra; Bhattacharya, Abhijit; Pal, Durgesh Kumar; Sarkar, Saheli

    2018-03-01

    In the present study we investigate the microstructural development in mullite, quartz and garnet in an anatectic migmatite hosted within a Grenvillian-age shear zone in the Aravalli-Delhi Fold Belt. The migmatite exhibits three main deformation structures and fabrics (S1, S2, S3). Elongated garnet porphyroblasts are aligned parallel to the metatexite S2 layers and contain crenulation hinges defined by biotite-sillimanite-mullite-quartz (with S1 axial planar foliation). Microstructural evidence and phase equilibrium relations establish the garnet as a peritectic phase of incongruent melting by breakdown of biotite, sillimanite ± mullite and quartz at peak P-T of 8 kbar, 730 °C along a tight-loop, clockwise P-T path. Monazite dating establishes that the partial melting occurred between 1000 and 870 Ma. The absence of subgrains and systematic crystal lattice distortions in these garnets despite their elongation suggests growth pseudomorphing pre-existing 3-D networks of S1 biotite aggregates rather than high-temperature crystal plastic deformation which is noted in the S1 quartz grains that exhibit strong crystallographic preferred orientation (CPO), undulatory extinction and subgrains. Mode-I fractures in these garnet porphyroblasts induced by high melt pressure during late stage of partial melt crystallization are filled by retrograde biotite-sillimanite. Weak CPO and non-systematic crystal lattice distortions in the coarse quartz grains within the S2 leucosome domains indicate these crystallized during melt solidification without later crystal plastic deformation overprint. In the later stages of deformation (D3), strain was mostly accommodated in the mullite-biotite-sillimanite-rich restite domains forming S3 which warps around garnet and leucosome domains; consequently, fine-grained S3 quartz does not exhibit strong CPOs.

  1. Elucidating structural order and disorder phenomena in mullite-type Al4B2O9 by automated electron diffraction tomography

    International Nuclear Information System (INIS)

    Zhao, Haishuang; Krysiak, Yaşar; Hoffmann, Kristin; Barton, Bastian; Molina-Luna, Leopoldo; Neder, Reinhard B.; Kleebe, Hans-Joachim; Gesing, Thorsten M.; Schneider, Hartmut; Fischer, Reinhard X.

    2017-01-01

    The crystal structure and disorder phenomena of Al 4 B 2 O 9 , an aluminum borate from the mullite-type family, were studied using automated diffraction tomography (ADT), a recently established method for collection and analysis of electron diffraction data. Al 4 B 2 O 9 , prepared by sol-gel approach, crystallizes in the monoclinic space group C2/m. The ab initio structure determination based on three-dimensional electron diffraction data from single ordered crystals reveals that edge-connected AlO 6 octahedra expanding along the b axis constitute the backbone. The ordered structure (A) was confirmed by TEM and HAADF-STEM images. Furthermore, disordered crystals with diffuse scattering along the b axis are observed. Analysis of the modulation pattern implies a mean superstructure (AAB) with a threefold b axis, where B corresponds to an A layer shifted by ½a and ½c. Diffraction patterns simulated for the AAB sequence including additional stacking disorder are in good agreement with experimental electron diffraction patterns. - Graphical abstract: Crystal structure and disorder phenomena of B-rich Al 4 B 2 O 9 studied by automated electron diffraction tomography (ADT) and described by diffraction simulation using DISCUS. - Highlights: • Ab-initio structure solution by electron diffraction from single nanocrystals. • Detected modulation corresponding mainly to three-fold superstructure. • Diffuse diffraction streaks caused by stacking faults in disordered crystals. • Observed streaks explained by simulated electron diffraction patterns.

  2. Elucidating structural order and disorder phenomena in mullite-type Al{sub 4}B{sub 2}O{sub 9} by automated electron diffraction tomography

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Haishuang; Krysiak, Yaşar [Institute of Inorganic Chemistry and Analytical Chemistry, Jakob-Welder-Weg 11, Johannes Gutenberg-University Mainz, 55128 Mainz (Germany); Hoffmann, Kristin [Crystallography, Department of Geosciences, Klagenfurter Str. 2, GEO, University of Bremen, 28359 Bremen (Germany); Institute of Inorganic Chemistry and Crystallography, Leobener Str. NW2, University of Bremen, 28359 Bremen (Germany); Barton, Bastian [Institute of Inorganic Chemistry and Analytical Chemistry, Jakob-Welder-Weg 11, Johannes Gutenberg-University Mainz, 55128 Mainz (Germany); Molina-Luna, Leopoldo [Department of Materials and Geoscience, Technische Universität Darmstadt, Petersenstr. 23, 64287 Darmstadt (Germany); Neder, Reinhard B. [Department of Physics, Lehrstuhl für Kristallographie und Strukturphysik, Friedrich-Alexander University Erlangen-Nürnberg, Staudtstr.3, 91058 Erlangen (Germany); Kleebe, Hans-Joachim [Department of Materials and Geoscience, Technische Universität Darmstadt, Petersenstr. 23, 64287 Darmstadt (Germany); Gesing, Thorsten M. [Institute of Inorganic Chemistry and Crystallography, Leobener Str. NW2, University of Bremen, 28359 Bremen (Germany); MAPEX Center for Materials and Processes, Bibliothekstr.1, University of Bremen, 28359 Bremen (Germany); Schneider, Hartmut [Crystallography, Department of Geosciences, Klagenfurter Str. 2, GEO, University of Bremen, 28359 Bremen (Germany); Fischer, Reinhard X. [Crystallography, Department of Geosciences, Klagenfurter Str. 2, GEO, University of Bremen, 28359 Bremen (Germany); MAPEX Center for Materials and Processes, Bibliothekstr.1, University of Bremen, 28359 Bremen (Germany); and others

    2017-05-15

    The crystal structure and disorder phenomena of Al{sub 4}B{sub 2}O{sub 9}, an aluminum borate from the mullite-type family, were studied using automated diffraction tomography (ADT), a recently established method for collection and analysis of electron diffraction data. Al{sub 4}B{sub 2}O{sub 9}, prepared by sol-gel approach, crystallizes in the monoclinic space group C2/m. The ab initio structure determination based on three-dimensional electron diffraction data from single ordered crystals reveals that edge-connected AlO{sub 6} octahedra expanding along the b axis constitute the backbone. The ordered structure (A) was confirmed by TEM and HAADF-STEM images. Furthermore, disordered crystals with diffuse scattering along the b axis are observed. Analysis of the modulation pattern implies a mean superstructure (AAB) with a threefold b axis, where B corresponds to an A layer shifted by ½a and ½c. Diffraction patterns simulated for the AAB sequence including additional stacking disorder are in good agreement with experimental electron diffraction patterns. - Graphical abstract: Crystal structure and disorder phenomena of B-rich Al{sub 4}B{sub 2}O{sub 9} studied by automated electron diffraction tomography (ADT) and described by diffraction simulation using DISCUS. - Highlights: • Ab-initio structure solution by electron diffraction from single nanocrystals. • Detected modulation corresponding mainly to three-fold superstructure. • Diffuse diffraction streaks caused by stacking faults in disordered crystals. • Observed streaks explained by simulated electron diffraction patterns.

  3. Structure-property relationships of mullite-SiC-Al{sub 2}O{sub 3}–ZrO{sub 2} composites developed during carbothermal reduction of aluminosilicate minerals

    Energy Technology Data Exchange (ETDEWEB)

    Seifollahzadeh, P., E-mail: Pseifollahzadeh.mat@stu.yazd.ac.ir; Kalantar, M.; Ghasemi, S.S.

    2015-10-25

    Evolution of SiC and ZrO{sub 2} in the matrix of Al{sub 2}O{sub 3} or mullite have been reported to enhance a higher toughness, good thermal shock resistance (lowering thermal expansion and improving thermal conductivity) and improved creep resistance of composite materials. In this study, the structure-property relationships of mullite-Al{sub 2}O{sub 3} matrix composites have been investigated in conjunction with the evolution of reinforcing phases such as SiC–ZrO{sub 2} by an economical heat treatment process called carbothermal reduction of inorganic minerals (Kaolinite, Andalusite, Zircon). The influence of starting materials in relation with the variation in molar ratio of C/SiO{sub 2} on the phase composition, microstructures, physical and mechanical properties have been studied. Light microscopy has been supplemented with scanning electron microscopy, XRD analysis, differential thermal and thermal gravity analysis to follow the structure-property relationships. The experimental results show that with increasing of C/SiO{sub 2} ratio in starting materials, very fine SiC whiskers have been formed in the microstructures. Moreover, the densification and strength are considerable higher for ZrO{sub 2} + SiC containing composites in comparison to that of only SiC added ones. Furthermore, it has been found that the appropriate ratio of C/SiO{sub 2} with the associated firing temperature to develop a higher densification and SiC crystallization have been related to the 3.5, 1550 °C for kaolinite, 3.5, 1450 °C for zircon and 5.5, 1600 °C for andalusite containing composite samples, respectively. - Highlights: • In-situ formation of SiC whiskers in matrix of alumina + mullite composites. • Advantage of availability, abundance and economical for starting materials. • Lack of environmental problems in comparable of utilization of whiskers directly. • A mixture of coke and alumina as a protective layer instead of inert atmosphere. • Fabrication of advanced

  4. Thermal expansion of mullite-type Bi{sub 2}Al{sub 4}O{sub 9}: A study by X-ray diffraction, vibrational spectroscopy and density functional theory

    Energy Technology Data Exchange (ETDEWEB)

    Mangir Murshed, M., E-mail: murshed@uni-bremen.de [Chemische Kristallographie fester Stoffe, Institut für Anorganische Chemie, Universität Bremens, Leobener Straße, D-28359 Bremen (Germany); Mendive, Cecilia B.; Curti, Mariano [Departamento de Química, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Mar del Plata, Dean Funes 3350, B7600AYL Mar del Plata (Argentina); Šehović, Malik [Chemische Kristallographie fester Stoffe, Institut für Anorganische Chemie, Universität Bremens, Leobener Straße, D-28359 Bremen (Germany); Friedrich, Alexandra [Institut für Geowissenschaften, Abteilung Kristallographie, Goethe-Universität Frankfurt, Altenhöferallee 1, D-60438 Frankfurt am Main (Germany); Fischer, Michael [Kristallographie, FB Geowissenschaften, Universität Bremen, Klagenfurter Straße, D-28359 Bremen (Germany); Gesing, Thorsten M. [Chemische Kristallographie fester Stoffe, Institut für Anorganische Chemie, Universität Bremens, Leobener Straße, D-28359 Bremen (Germany)

    2015-09-15

    Polycrystalline Bi{sub 2}Al{sub 4}O{sub 9} powder samples were synthesized using the glycerine method. Single crystals were produced from the powder product in a Bi{sub 2}O{sub 3} melt. The lattice thermal expansion of the mullite-type compound was studied using X-ray diffraction, Raman spectroscopy and density functional theory (DFT). The metric parameters were modeled using Grüneisen approximation for the zero pressure equation of state, where the temperature-dependent vibrational internal energy was calculated from the Debye characteristic frequency. Both the first-order and second-order Grüneisen approximations were applied for modeling the volumetric expansion, and the second-order approach provided physically meaningful axial parameters. The phonon density of states as well as phonon dispersion guided to set the characteristic frequency for simulation. The experimental infrared and Raman phonon bands were compared with those calculate from the DFT calculations. Selective Raman modes were analyzed for the thermal anharmonic behaviors using simplified Klemens model. The respective mode Grüneisen parameters were calculated from the pressure-dependent Raman spectra. - Graphical abstract: Crystal structure of mullite-type Bi{sub 2}Al{sub 4}O{sub 9} showing the edge-sharing AlO{sub 6} octahedra running parallel to the c-axis. - Highlights: • Thermal expansion of Bi{sub 2}Al{sub 4}O{sub 9} was studied using XRD, FTIR, Raman and DFT. • Metric parameters were modeled using Grüneisen approximation. • Phonon DOS and phonon dispersion helped to set the Debye frequency. • Mode Grüneisen parameters were calculated from the pressure-dependent Raman spectra. • Anharmonicity was analyzed for some selective Raman modes.

  5. Mullite-based coating on silicon carbide refractory obtained from PMSQ [poly(methylsilsesquioxane); Recobrimentos à base de mulita em refratário de carbeto de silício obtidos a partir de PMSQ [poli (metilsilsesquioxano)] e alumínio

    Energy Technology Data Exchange (ETDEWEB)

    Machado, Glauson Aparecido Ferreira

    2017-07-01

    Silicon carbide (SiC) presents low thermal expansion, high strength and thermal conductivity. For this reason it is used as kiln furniture for materials sintering. On the other hand, SiC degrades at high temperature under aggressive atmosphere. The use of protective coatings can avoid the right exposition of SiC surface to the furnace atmosphere. Mullite can be a suitable material as protective coating because of its high corrosion resistance and thermal expansion coefficient matching that of SiC (4,7 x 10{sup -6}/°C e 5,3 x 10{sup -6}/°C, respectively). In the present work a mullite coating obtained from ceramic precursor polymer and aluminium powder was studied to be applied over SiC refractories. Compositions were prepared with 10, 20, 30 and 50% (vol.) of aluminium powder added to the polymer. They were used aluminium powders with different distributions sizes These compositions were heat treated at different thermal cycles to determine a suitable condition to obtain a high mullite content. The composition with 20% of the smaller particle size Al powder was selected and used to be applied as a suspension over SiC refractory. The applied suspension, after dried, crosslinked and heat treated, formed a mullite coating over SiC refractory. Cycles of thermal shock were performed in coated and uncoated SiC samples to compare each other. They were carried out 26 cycles of thermal shock, in the following conditions: 600°C/30 min. and air cooling to room temperature. After each thermal shock, samples were analysed by mean of optical and electron microscopy, elastic modulus was also determined. After thermal shock cycles the coating presented good adhesion and no significant damage were observed. (author)

  6. Mechanical behavior of mullite-zirconia composites

    Directory of Open Access Journals (Sweden)

    Sahnoune F.

    2010-06-01

    Full Text Available In this work, mechanical properties of mullite–zirconia composites synthesised through reaction sintering of Algerian kaolin, α-Al2O3, and ZrO2 were characterized. Phases present and their transformations were characterized using x-ray diffraction. Hardness H and fracture toughness KIC were measured by Vickers indentation using a Zwick microhardness tester. The flexural strength was measured through three point bending test using an Instron Universal Testing Machine. It was found that the increase of ZrO2 content (from 0 to 32wt.% decreased the microhardness of the composites from 14 to 10.8 GPa. However, the increase of ZrO2 content (from 0 to 24wt.% increased the flexural strength of the composites from 142 to 390 MPa then decreased it with further increase of ZrO2 content. Also, the fracture toughness increased from 1.8 to 2.9 MPa.m1/2 with the increase of ZrO2 content from 0 to 32 wt.%; and the rate of the increase decreased at higher fractions of ZrO2 content. The average linear coefficient of thermal expansion (within the range 50 to 1450°C for samples containing 0 and 16 wt.% ZrO2 sintered at 1600°C for 2 hours was 4.7 x10-6 K-1 and 5.2 x 10-6 K-1 respectively.

  7. Effect of bauxite addition on densification and mullitization ...

    Indian Academy of Sciences (India)

    Administrator

    Kloprogge J T, Ruan H D and Frost R L 2002 J. Mater. Sci. 37. 1121. Liu K C and Thomas G 1994 J. Am. Ceram. Soc. 77 1545. Liu K C, Thomas G, Caballero A, Moya J S and De Aza S 1991. Ceramics Today – Tomorrow's Ceramics, Material Sci. Monographs A66 177. Nurishi Y and Pask J A 1982 Ceram. Int. 8 57. Okada K ...

  8. Lightweight cordierite–mullite refractories with low coefficients of ...

    Indian Academy of Sciences (India)

    of thermal conductivity and high mechanical properties ... compositions and microstructures of lightweight refractories were measured by X-ray .... of matrices were determined by calibration with EDAX ZAF .... Guzman I Ya 2003 Glass Ceram.

  9. Crystal chemical characterization of mullite-type aluminum borate compounds

    Energy Technology Data Exchange (ETDEWEB)

    Hoffmann, K., E-mail: Kristin.Hoffmann@uni-bremen.de [Kristallographie, FB05, Klagenfurter Straße / GEO, Universität Bremen, D-28359 Bremen (Germany); Institut für Anorganische Chemie und Kristallographie, FB02, Leobener Straße / NW2, Universität Bremen, D-28359 Bremen (Germany); Hooper, T.J.N. [Department of Physics, University of Warwick, Coventry CV4 7AL (United Kingdom); Zhao, H.; Kolb, U. [Institut für Anorganische Chemie und Analytische Chemie, Jakob-Welder-WegJakob-Welder-Weg 11, Johannes Gutenberg-University Mainz, D-55128 Mainz (Germany); Murshed, M.M. [Institut für Anorganische Chemie und Kristallographie, FB02, Leobener Straße / NW2, Universität Bremen, D-28359 Bremen (Germany); MAPEX Center for Materials and Processes, Bibliothekstraße 1, Universität Bremen, D-28359 Bremen (Germany); Fischer, M.; Lührs, H. [Kristallographie, FB05, Klagenfurter Straße / GEO, Universität Bremen, D-28359 Bremen (Germany); MAPEX Center for Materials and Processes, Bibliothekstraße 1, Universität Bremen, D-28359 Bremen (Germany); Nénert, G. [Institut Laue-Langevin, 6 Rue Jules Horowitz, 38042 Grenoble Cedex 9 (France); Kudějová, P.; Senyshyn, A. [Heinz Maier-Leibnitz Zentrum (MLZ), Technische Universität München, Lichtenbergstr. 1, D-85748 Garching (Germany); and others

    2017-03-15

    Al-rich aluminum borates were prepared by different synthesis routes using various Al/B ratios, characterized by diffraction methods, spectroscopy and prompt gamma activation analysis. The {sup 11}B NMR data show a small amount of BO{sub 4} species in all samples. The chemical analysis indicates a trend in the Al/B ratio instead of a fixed composition. Both methods indicate a solid solution Al{sub 5−x}B{sub 1+x}O{sub 9} where Al is substituted by B in the range of 1–3%. The structure of B-rich Al{sub 4}B{sub 2}O{sub 9} (C2/m, a=1488 pm, b=553 pm, c=1502 pm, ß=90.6°), was re-investigated by electron diffraction methods, showing that structural details vary within a crystallite. In most of the domains the atoms are orderly distributed, showing no signal for the postulated channel oxygen atom O5. The absence of O5 is supported by density functional theory calculations. Other domains show a probable disordered configuration of O5 and O10, indicated by diffuse scattering along the b direction. - Graphical abstract: Projections of three-dimensional electron diffraction space of Al{sub 4}B{sub 2}O{sub 9} along the main directions. - Highlights: • The crystal structure of Al{sub 4}B{sub 2}O{sub 9} was re-evaluated. • Structural details vary among different crystals and inside Al{sub 4}B{sub 2}O{sub 9} crystallites. • Diffuse scattering indicate a probable disordered configuration of O5 and O10. • A solid solution series for Al{sub 5−x}B{sub x}O{sub 9} is indicated by PGAA and NMR spectroscopy. • The presence of BO{sub 4} groups is confirmed by {sup 11}B MAS NMR spectroscopy for Al{sub 5−x}B{sub 1+x}O{sub 9}.

  10. Thermal shock behaviour of mullite-cordierite refractory materials

    Czech Academy of Sciences Publication Activity Database

    Boccaccini, D. N.; Leonelli, C.; Romagnoli, M.; Pellacani, G. C.; Veronesi, P.; Dlouhý, Ivo; Boccaccini, A. R.

    2007-01-01

    Roč. 106, č. 3 (2007), s. 142-148 ISSN 1743-6753 R&D Projects: GA AV ČR IAA200410502 Institutional research plan: CEZ:AV0Z20410507 Keywords : refraktory materials * thermal shock * fracutre toughness Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.074, year: 2007

  11. The Final Proceedings for Mullite and Mullite Ceramics Held in Irsee, Germany on 7-9 September 1994

    Science.gov (United States)

    1996-01-01

    Modena, Italy Department of Materials, Sociedad Espanola de Ceredmica y Vidrio , Parks Road, Oxford OX1 3PH, UK Carretera Valencia, km. 24, 300, R...Norway Newcastle under Lyme, Staffordshire ST5 2JN, UK J. L. Baptista J. R. Jurado-Egea Universidade de Aveiro, Instituto de Cerdhmica y Vidrio , S...Osendi & C. Baudin Instituto de Cerdimica y Vidrio (CSIC), E-28500, Arganda del Rey, Madrid, Spain (Accepted 22 July 1995) Abstract and activation

  12. Effect of size of fly ash particle on enhancement of mullite content ...

    Indian Academy of Sciences (India)

    Administrator

    microelectronic packaging, high-temperature protective coatings, microwave dielectrics and infrared-transmitting materials (Okada et al 1991; Somiya and Hirata ... chemical and oxidation resistance (Ohira et al 1991;. Schneider et al 1994).

  13. Thermo-mechanical properties of mullite/zirconia reinforced alumina ceramic composites

    International Nuclear Information System (INIS)

    Wahsh, M.M.S.; Khattab, R.M.; Awaad, M.

    2012-01-01

    Highlights: ► Alumina–mullite–zirconia ceramic composites were prepared from alumina and zircon. ► Constant amount of magnesia was added as a sintering aid. ► Mechanical properties were enhanced with increasing of zircon up to 30.52 mass%. ► All of ceramic composites were achieved excellent thermal shock resistance. -- Abstract: Alumina–mullite–zirconia ceramic composites were prepared by reaction bonding of alumina and zircon mixtures after firing at different temperatures 1300°, 1400° and 1500 °C. Constant amount of magnesia was added as a sintering aid. The technological parameters of the sintered ceramic composites, i.e. the mechanical properties and densification parameter as well as thermal shock resistance, have been investigated. The phase compositions and microstructure of the sintered ceramic composites were detected by using X-ray diffraction (XRD) and scanning electron microscopy (SEM). Results indicated that alumina–mullite–zirconia ceramic composites fired at 1500 °C for 2 h were achieved a good densification parameters and mechanical properties as well as excellent thermal shock resistance. In addition, these ceramic composites were showed enhancement in Vickers’ microhardness and fracture toughness values.

  14. Production of mullite-zirconia ceramics composites by 'In situ' reaction

    International Nuclear Information System (INIS)

    Melo, F.C.L. de; Cairo, C.A.A.; Piorino Neto, F.; Devezas, T.C.

    1987-01-01

    Mullita-zirconia ceramic composites were produced by 'In situ' reaction of alumina and brazilian zircon. The ideal curve of thermal treatment (reaction + sinterization) was determined for the obtention of composites of maximum mechanical resistence. The retained fraction of tetragonal fase was evaluated by X-ray difraction and correlated with the values of mechanical resistence obtained by different treatment curves. The performance of the developed composites under corrosion and thermal shock was evaluated by glass casting. (Author) [pt

  15. Waste-to-resource preparation of a porous ceramic membrane support featuring elongated mullite whiskers with enhanced porosity and permeance

    NARCIS (Netherlands)

    Zhu, Li; Dong, Yingchao; Hampshire, Stuart; Cerneaux, Sophie; Winnubst, Aloysius J.A.

    2015-01-01

    Different from traditional particle packing structure, a porous structure of ceramic membrane support was fabricated, featuring elongated mullitewhiskers with enhanced porosity, permeance and sufficient mechanical strength. The effect of additives (MoO3and AlF3) and sintering procedureon open

  16. Bulletin of Materials Science | News

    Indian Academy of Sciences (India)

    Mullite retains the usual orthorhombic habit of sillimanite. Rounded to sub rounded zirconia dispersed within the mullite matrix of the sample ZA is noticed. pp 221-225 Sol-gel Materials. Role of binder in the synthesis of titania membrane · K S Seshadri M Selvaraj R Kesava Moorthy K Varatharajan M P Srinivasan K B Lal.

  17. Evolution of microstructure in flyash-containing porcelain body on ...

    Indian Academy of Sciences (India)

    Unknown

    Primary mullite aggregates re- main stable ... dissolve in the glass melt, whereas aggregates of scaly pri- mary mullite ... powder (– 200 mesh BS sieve) of each of the samples. ... The results of chemical analysis of all raw materials are given in ...

  18. Bulletin of Materials Science | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    Mullite retains the usual orthorhombic habit of sillimanite. Rounded to sub rounded zirconia dispersed within the mullite matrix of the sample ZA is noticed. Volume 26 Issue 7 December 2003 pp 703-706 Cements. Solid state sintering of lime in presence of La2O3 and CeO2 · T K Bhattacharya A Ghosh H S Tripathi S K Das.

  19. Radiant Heat Transfer in Reusable Surface Insulation

    Science.gov (United States)

    Hughes, T. A.; Linford, R. M. F.; Chmitt, R. J.; Christensen, H. E.

    1973-01-01

    During radiant testing of mullite panels, temperatures in the insulation and support structure exceeded those predicted on the basis of guarded hot plate thermal conductivity tests. Similar results were obtained during arc tunnel tests of mullite specimens. The differences between effective conductivity and guarded hot plate values suggested that radiant transfer through the mullite was occurring. To study the radiant transport, measurements were made of the infrared transmission through various insulating materials and fibers of interest to the shuttle program, using black body sources over the range of 780 to 2000 K. Experimental data were analyzed and scattering coefficients were derived for a variety of materials, fiber diameters, and source temperature.

  20. EFFECT OF FLUORINE AND CHLORINE IONS ON THE REACTION SINTERING OF MECHANICALLY ACTIVATED ZIRCON-ALUMINA MIXTURE

    Directory of Open Access Journals (Sweden)

    R. Zamani Foroshani

    2015-09-01

    Full Text Available The aim of this work was to study the effect of fluorine and chlorine ions on the formation of mullite during the reaction sintering of mechanically activated zircon-alumina powder mixture. The results showed that mechanical activation of zirconalumina powder mixture for 20 h led to grain refinement and partial amorphization. In the presence of fluorine and chlorine ions, complete formation of mullite in the mechanically activated sample occurred after 2 h of reaction sintering at 1300oC and 1400oC, respectively. In the sample lacking fluorine and chlorine ions, mullitization was not completed even after 2 h of reaction sintering at 1400oC. It was concluded that presence of fluorine and chlorine ions enhance the dissociation of zircon and formation of mullite during the reaction sintering of mechanically activated zircon-alumina mixture.

  1. Surface Cracking and Interface Reaction Associated Delamination Failure of Thermal and Environmental Barrier Coatings

    National Research Council Canada - National Science Library

    Zhu, Dongming

    2003-01-01

    ...%Y2O3 and mullite/BSAS/Si thermal and environmental barrier coating system on SiC/SiC ceramic matrix composites were characterized after long-term combined laser thermal gradient and furnace cyclic...

  2. Mise en valeur de l'andalousite dans des betons a haute teneur en alumine

    Science.gov (United States)

    Rebouillat, Lionel

    Andalusite is an aluminosilicate mineral from the sillimanite group. It transforms into mullite by firing. Mullite is the stable component within the alumina-silica binary phase diagram. Mullite is a well known material in the refractory industry due to its high refractoriness, its high creep resistance and its high thermal shocks resistances. The mullitization of andalusite is a combination of one phases separation mechanism and different phases transitions mechanisms. Andalusite transforms into mullite and silica at temperatures higher than 1250°C. The kinetic of the reaction is a function of the temperature of firing, the size of the grains, and the chemical and mineralogical purity of the raw materials. The global reaction is topotactic with a low volume expansion, about 4%. The volume distribution of the phases after mullitization has to be considered according to the size of the grains which affects the final microstructure. About 20vol% of the total amount of silica formed has to be expelled on the surfaces on the grains. In refractory castables, only a small quantity of the silica has to be considered as free within the matrix. The new industrial applications in the refractory field mainly concern the monolithic products. The castables are the best example. The presence of free silica within the matrix of castables could be an inconvenience for refractory applications. But an excess of alumina in the matrix of high alumina castables allows to recover this free silica formed from the first mullitization in order to synthesize a complementary phase of mullite, called secondary mullite. In order to reach the final objective, to quantify the direct influence of the andalusite on the thermomechanical behaviour on castables, hot mechanical properties (modulus of rupture) were correlated with the final mullite content. Among the different mixes, the best performances for the hot moduli of rupture at 1200°C and 1500°C were obtained by combining hydratable

  3. Effect of boron nitride coating on fiber-matrix interactions

    International Nuclear Information System (INIS)

    Singh, R.N.; Brun, M.K.

    1987-01-01

    Coatings can modify fiber-matrix reactions and consequently interfacial bond strengths. Commercially available mullite, silicon carbide, and carbon fibers were coated with boron nitride via low pressure chemical vapor deposition and incorporated into a mullite matrix by hot-pressing. The influence of fiber-matrix interactions for uncoated fibers on fracture morphologies was studied. These observations are related to the measured values of interfacial shear strengths

  4. Development of iron oxide and titania treated fly ash based ceramic and its bioactivity

    Energy Technology Data Exchange (ETDEWEB)

    Sultana, Parveen [Physics Department, Jadavpur University, Kolkata-700 032 (India); Das, Sukhen, E-mail: das_sukhen@yahoo.com [Physics Department, Jadavpur University, Kolkata-700 032 (India); Bhattacharya, Alakananda [Physics Department, West Bengal State University, Barasat (India); Basu, Ruma [Physics Department, Jogamaya Devi College, Kolkata-700026 (India); Nandy, Papiya [Centre for Interdisciplinary Research and Education, Kolkata-700 068 (India)

    2012-08-01

    The increasing accumulation of fly ash from thermal power plants poses a major problem to the environment. The present work reflects the novel utilization of this profusely available industrial waste in the form of an antibacterial hard ceramic material by treating fly ash with ferric oxide (Fe{sub 2}O{sub 3}) and titania (TiO{sub 2}) during sintering process at 1600 Degree-Sign C. The developed material shows more than 90% bacterial reduction against both Gram-positive and Gram-negative bacteria. The mechanism of their antibacterial action was studied by transmission electron microscopy (TEM) image analysis of the bacterial cross-section. The developed ceramic material acquires hardness due to the enhancement of the natural mullite content in the matrix. The mullite content and the crystallinity of mullite have shown their increasing trend with increasing concentration of the metal oxide during sintering process. A maximum of {approx} 37% increase in mullite was obtained for 7% w/w Fe{sub 2}O{sub 3} and TiO{sub 2}. Metal oxide lowered the activation energy of the reaction and enhanced the reaction rate of alumina (Al{sub 2}O{sub 3})-silica (SiO{sub 2}) to form mullite which increases the hardness. The study highlights novel utilization of fly ash as a hard ceramic antibacterial product (bioceramics) for both structural and hygiene applications in an eco-friendly way. - Highlights: Black-Right-Pointing-Pointer A novel antibacterial hard ceramic material by treating fly ash with metal oxide. Black-Right-Pointing-Pointer The material shows excellent antibacterial activity (> 90%) against pathogenic bacteria. Black-Right-Pointing-Pointer Mechanism of antibacterial action by TEM analysis. Black-Right-Pointing-Pointer Enhancement of the concentration of 'natural mullite content' in the material. Black-Right-Pointing-Pointer Hardness induced by enhanced mullite content is an added advantage for prolonged product life.

  5. The internal microstructure and fibrous mineralogy of fly ash from coal-burning power stations

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Patrick, E-mail: brownpd@cf.ac.uk [School of Earth and Ocean Sciences, Cardiff University, Park Place, CF10 3YE Cardiff (United Kingdom); School of Biosciences, Cardiff University, Museum Avenue, CF10 3US Cardiff (United Kingdom); Jones, Tim, E-mail: jonestp@cf.ac.uk [School of Earth and Ocean Sciences, Cardiff University, Park Place, CF10 3YE Cardiff (United Kingdom); BeruBe, Kelly, E-mail: berube@cf.ac.uk [School of Biosciences, Cardiff University, Museum Avenue, CF10 3US Cardiff (United Kingdom)

    2011-12-15

    Coal fly ash (CFA) is a significant environmental pollutant that presents a respiratory hazard when airborne. Although previous studies have identified the mineral components of CFA, there is a paucity of information on the structural habits of these minerals. Samples from UK, Polish and Chinese power stations were studied to further our understanding of the factors that affect CFA geochemistry and mineralogy. ICP-MS, FE-SEM/EDX, XRD, and laser diffraction were used to study physicochemical characteristics. Analysis revealed important differences in the elemental compositions and particle size distributions of samples between sites. Microscopy of HF acid-etched CFA revealed the mullite present possesses a fibrous habit; fibres ranged in length between 1 and 10 {mu}m. Respirable particles (<10 {mu}m) were frequently observed to contain fibrous mullite. We propose that the biopersistence of these refractory fibres in the lung environment could be contributing towards chronic lung diseases seen in communities and individuals continually exposed to high levels of CFA. - Highlights: > Chinese CFA had a greater crystalline mineral content and smaller particle size. > Mullite and quartz, two hazardous minerals, recrystallise from glass melt particles. > Mullite revealed a fibrous habit, with fibres 1-10 {mu}m in length and 0.5-1 {mu}m in width. - Chinese CFA possessed a greater crystalline mineral content and smaller particle size than UK and Polish CFA, the fibrous mullite prhiesent displayed a high aspect-ratio and thus is likely to be a respiratory hazard in vivo.

  6. The internal microstructure and fibrous mineralogy of fly ash from coal-burning power stations

    International Nuclear Information System (INIS)

    Brown, Patrick; Jones, Tim; BeruBe, Kelly

    2011-01-01

    Coal fly ash (CFA) is a significant environmental pollutant that presents a respiratory hazard when airborne. Although previous studies have identified the mineral components of CFA, there is a paucity of information on the structural habits of these minerals. Samples from UK, Polish and Chinese power stations were studied to further our understanding of the factors that affect CFA geochemistry and mineralogy. ICP-MS, FE-SEM/EDX, XRD, and laser diffraction were used to study physicochemical characteristics. Analysis revealed important differences in the elemental compositions and particle size distributions of samples between sites. Microscopy of HF acid-etched CFA revealed the mullite present possesses a fibrous habit; fibres ranged in length between 1 and 10 μm. Respirable particles (<10 μm) were frequently observed to contain fibrous mullite. We propose that the biopersistence of these refractory fibres in the lung environment could be contributing towards chronic lung diseases seen in communities and individuals continually exposed to high levels of CFA. - Highlights: → Chinese CFA had a greater crystalline mineral content and smaller particle size. → Mullite and quartz, two hazardous minerals, recrystallise from glass melt particles. → Mullite revealed a fibrous habit, with fibres 1-10 μm in length and 0.5-1 μm in width. - Chinese CFA possessed a greater crystalline mineral content and smaller particle size than UK and Polish CFA, the fibrous mullite prhiesent displayed a high aspect-ratio and thus is likely to be a respiratory hazard in vivo.

  7. Glass ceramic fibres

    International Nuclear Information System (INIS)

    Blaschek, O.; Paulitsch, P.

    1983-01-01

    As the correlation between mineralogical phase and chemical composition influences the type of application at different high temperatures, we studied the mineralogical phases of nine crystal glass fibres of the temperature ranges 1 150 degrees Celsius (Type 1), 1 400 degrees Celsius (Type 2) and 1 500 degrees Celsius (Type 3) at various high temperatures. The methods used in the study were microscopy, X-ray diffraction, transmission electron microscopy and differential thermal analysis. The investigations showed that mullite forms in glassy fibres of the system Al 2 O 3 . SiO 2 from 850 degrees Celsius to 990 degrees Celsius as 2/1 mullite; 3/2 mullite appeared above 990 degrees Celsius besides the crystallization of cristobalite. Fibres with 95 per cent Al 2 O 3 include the phases delta-Al 2 O 3 and alpha- Al 2 O 3 and mullite. Delta- Al 2 O 3 is stable up to 1 100 degrees Celsius. Alpha-Al 2 O 3 and mullite are only stable phases at 1 400 degrees Celsius. These different crystal phases influence the quality of the technical fibre according to the stability field of glass and crystals. This study has determined that it is possible to identify different fibres from different productions by their mineralogical compositions and to relate them to the high temperature application

  8. The geochemistry and bioreactivity of fly-ash from coal-burning power stations

    Energy Technology Data Exchange (ETDEWEB)

    Jones, T.; Wlodarczyk, A.; Koshy, L.; Brown, P.; Longyi, S.; BeruBe, K. [Cardiff University, Cardiff (United Kingdom). School of Earth & Ocean Science

    2009-07-01

    Fly-ash is a byproduct of the combustion of coal in power stations for the generation of electricity. The fly-ash forms from the melting of incombustible minerals found naturally in the coal. The very high coal combustion temperatures result in the formation of microscopic glass particles from which minerals such as quartz, haematite and mullite can later recrystallize. In addition to these minerals, the glassy fly-ash contains a number of leachable metals. Mullite is a well-known material in the ceramics industry and a known respiratory hazard. Macroscopically mullite can be found in a large range of morphologies; however microscopic crystals appear to favour a fibrous habit. Fly-ash is a recognized bioreactive material in rat lung, generating hydroxyl radicals, releasing iron, and causing DNA damage. However, the mechanisms of the bioreactivity are still unclear and the relative contributions of the minerals and leachable metals to that toxicity are not well known.

  9. Prediction of thermal fatigue life of ceramics

    International Nuclear Information System (INIS)

    Kamiya, N.; Kamigaito, O.

    1979-01-01

    On the assumption that the thermal fatigue life of ceramics is determined mainly by the duration over which a crack reaches a small critical length, a prediction of the life was made by application of fracture mechanics to ceramics based on subcritical crack growth. Approximated formulae were derived. Experimental examination showed that the formulae proved to be valid for glass, sintered mullite under moderate shock severity, and zirconia. Data given by other authors also prove their validity. The deviation of the life from the formulae for sintered mullite under a thermal shock of extremely low severty, suggests that a certain mechanism, for example strengthening, is needed to understand the life of the sintered mullite. (author)

  10. Environmental Degradation of Nickel-Based Superalloys Due to Gypsiferous Desert Dusts

    Science.gov (United States)

    2015-09-17

    salt. In addition, the study noted that the dust collected from vehicles was most likely to be clay (ɛ µm) or silt (3-15 µm) sized. As discussed above...The onset of fusion for each sample also has an operational significance. At this temperature, depending on the viscosity of the melt, a deposit based...presence of mullite formations in several images for .1CMAS, .5CMAS, AFRL02, GB1, and the Oxide Mix. Mullite has been shown to form from kaolinite clay

  11. Paper pulp waste—A new source of raw material for the synthesis of ...

    Indian Academy of Sciences (India)

    A synthetic porous ceramic composite material consisting of the mullite, cordierite and cristobalite phases is produced from a mixture of paper pulp waste and clay by reaction sintering at 1400°C. Physicomechanical properties such as bulk density, porosity, cold crushing strength and cold modulus of rupture have been ...

  12. A Ghosh

    Indian Academy of Sciences (India)

    Home; Journals; Bulletin of Materials Science. A Ghosh. Articles written in Bulletin of Materials Science. Volume 26 Issue 2 February 2003 pp 217-220 Synthesis. Effect of sillimanite beach sand composition on mullitization and properties of Al2O3–SiO2 system · H S Tripathi B Mukherjee S K Das A Ghosh G Banerjee.

  13. Densification and mechanical properties of mullite–SiC ...

    Indian Academy of Sciences (India)

    Unknown

    reported. Nanosize SiC (average size 180 nm) surface was first provided with a mullite precursor coating which .... samples as well as those calcined at 600° and 800°C were carried out .... Qualitative observations indicated very low level of.

  14. Refractory compounds for repairing coke-oven brickwork

    Energy Technology Data Exchange (ETDEWEB)

    Hanganu, M.; Dragomir, C. (and others)

    1984-01-01

    A number of refractory compounds are presented, based on aluminium phosphate, phosphoric acid, sodium silicate and fire-clay and mullitic zirconium mastic, including their composition, properties and application (by impregnation, spray application or pouring), which are suitable for repairing various types of coke-oven brickwork. The results obtained are given.

  15. Ceramic-bonded abrasive grinding tools

    Science.gov (United States)

    Holcombe, Jr., Cressie E.; Gorin, Andrew H.; Seals, Roland D.

    1994-01-01

    Abrasive grains such as boron carbide, silicon carbide, alumina, diamond, cubic boron nitride, and mullite are combined with a cement primarily comprised of zinc oxide and a reactive liquid setting agent and solidified into abrasive grinding tools. Such grinding tools are particularly suitable for grinding and polishing stone, such as marble and granite.

  16. Ceramic-bonded abrasive grinding tools

    Science.gov (United States)

    Holcombe, C.E. Jr.; Gorin, A.H.; Seals, R.D.

    1994-11-22

    Abrasive grains such as boron carbide, silicon carbide, alumina, diamond, cubic boron nitride, and mullite are combined with a cement primarily comprised of zinc oxide and a reactive liquid setting agent and solidified into abrasive grinding tools. Such grinding tools are particularly suitable for grinding and polishing stone, such as marble and granite.

  17. CERAMIC PROPERTIES OF PUGU KAOLIN CLAYS. PART 2 ...

    African Journals Online (AJOL)

    a

    PART 2: EFFECT OF PHASE COMPOSITION ON FLEXURAL STRENGTH ... working in this field have established factors controlling the various ... The raw materials selected were kaolin clays from Pugu deposit in Tanzania, Norfloat potash .... the total mullite contents present in the samples since the method used does.

  18. Spent-fuel-stabilizer screening studies

    International Nuclear Information System (INIS)

    Wynhoff, N.; Girault, S.E.; Fish, R.L.

    1980-11-01

    A broad range of potential stabilizer materials was identified and screened for packaging spent fuel assemblies for underground storage. The screening took into consideration the thermal gradient, stress, differential thermal expansion, nuclear criticality, radiation shielding, cost, and availability. Recommended stabilizer materials for further testing include silica, quartz, mullite, zircon, bentonite, graphite, gases, lead, Zn alloys, Cu alloys, etc

  19. Novel non-hydrolytic templated sol-gel synthesis of mesoporous aluminosilicates and their use as aminolysis catalysts

    Czech Academy of Sciences Publication Activity Database

    Škoda, D.; Stýskalík, A.; Moravec, Z.; Bezdička, Petr; Babiak, M.; Klementová, Mariana; Barnes, C.E.; Pinkas, J.

    2016-01-01

    Roč. 6, č. 29 (2016), s. 24273-24284 ISSN 2046-2069 Institutional support: RVO:61388980 Keywords : Molecular-sieves * Hydrothermal stability * Structural evolution * NMR-spectroscopy * Mullite Subject RIV: CA - Inorganic Chemistry Impact factor: 3.108, year: 2016

  20. Los Alamos National Laboratory final report

    International Nuclear Information System (INIS)

    Lopez, W.H.

    1993-01-01

    Five subtasks are reported on: laser ablation synthesis of nanophase ceramic powders (alumina, AlN), preparation of high-purity submicron MoSi 2 , microwave sintering of ceramics, synthesis of high-purity mullite, and scale-up of aerosol decomposition for ceramic powder production

  1. Bed agglomeration in fluidized combustor fueled by wood and rice straw blends

    DEFF Research Database (Denmark)

    Thy, Peter; Jenkins, Brian; Williams, R.B.

    2010-01-01

    Abstract Petrographic techniques have been used to examine bed materials from fluidized bed combustion experiments that utilized wood and rice straw fuel blends. The experiments were conducted using a laboratory-scale combustor with mullite sand beds, firing temperatures of 840 to 1030 °C, and ru...

  2. Development of alumino-silicate refractories in Ghana

    International Nuclear Information System (INIS)

    Kisiedu, A. K.; Tetteh, D.M.B.; Obiri, H. A.; Brenya, E. F.; Ayensu, A.

    2008-01-01

    Alumino-silicate (bauxite), andalusite, kaolin and clay were investigated for suitability in production of alumina, mullite and fireclay brick refractories. The raw materials were characterized by X-ray diffraction, differential thermal and silicate analyses. The x-ray diffraction analysis of alumina and mullite refractories fired at 1450 0 C, and fireclay bricks fired at 1350 0 C, indicated presence of corundum and alpha-alumina crystals. The values of thermal (fired) shrinkage, crushing, strength, porosity, water absorption and bulk density determined were 31.1%, 2.3 x 10 3 kg/m 3 , 4.86 x 10 6 N/m 2 and 13.2 % for mullite; 30.2%, 2.4 x 10 3 kg/m 3 , 3.20 x 10 6 N/m 2 and W = 12.8 % for alumina; and 25.2 %, 2.1 x 10 3 kg/m 3 , 2.61 x 10 6 N/m 2 and W = 11.8% for fireclay, respectively. Bauxite, andalusite and special kaolin were identified as potential raw materials for developing alumina and mullite refractories for construction of high temperature kilns and furnaces operating at 1350 0 C. The clay and kaolin minerals could be used to produce fireclay refractories for construction of incinerators operating at maximum temperatures of about 1000 0 C. The performance of the refractories was demonstrated by producing bricks to construct kilns and incinerators for the ceramic industry and hospitals. (au)

  3. Article Including Environmental Barrier Coating System

    Science.gov (United States)

    Lee, Kang N. (Inventor)

    2015-01-01

    An enhanced environmental barrier coating for a silicon containing substrate. The enhanced barrier coating may include a bond coat doped with at least one of an alkali metal oxide and an alkali earth metal oxide. The enhanced barrier coating may include a composite mullite bond coat including BSAS and another distinct second phase oxide applied over said surface.

  4. Evaluacion termica, mecanica y electrica de materiales compuestos cordierita-mullita

    Directory of Open Access Journals (Sweden)

    M.A. Camerucci

    2000-10-01

    Full Text Available Commercially available cordierite and mullite powders were used to obtain cordierite and cordierite-30wt% mullite materials by attrition milling, uniaxial pressing and sintering. Cordierite powders were the coarse (D50 = 1.82 mum, medium (D50 = 0.9 mum and fine (D50 = 0.45 mum single granulometric fractions and binary mixtures of them. Mullite powder employed in composites was the 7 h-attrition milled one (D50 = 1.3 mum. Hardness (H V and fracture toughness (K IC were measured by Vickers indentation techniques. Composites showed higher H V and K IC than cordierite matrices. In both materials, H V and K IC diminish with the increasing porosity. Dielectric constant (epsilon and losses (tan delta were determined at 1 MHz. An increase in epsilon and tan delta values was registered when mullite was present in composites with respect to cordierite material. Higher the porosity, epsilon was lower and tan delta increased. The thermal expansion coefficients (alpha were determined up to 1000 °C resulting the alpha of the composite close to that of the silicon.

  5. THE MECHANOCHEMICAL SYNTHESIS OF NEW FIREPROOF CERAMIC MATERIALS WITH THE USE OF SECOND MINERAL RESOURSES

    Directory of Open Access Journals (Sweden)

    M. V. Lukhanin

    2016-04-01

    Full Text Available Possibility of receipt from the natural resources of Kuzbas and wastes of industry by means of mechanochemical method of grind of the mixtures, new mullite-kordierite kompozits, suitable for the production of wide line of fireproof and ceramic products is set in the work.

  6. Composite pigments based on surface coated kaolin and metakaolin

    Czech Academy of Sciences Publication Activity Database

    Štengl, Václav; Popelková, Daniela; Matys Grygar, Tomáš

    2014-01-01

    Roč. 101, NOV (2014), s. 149-158 ISSN 0169-1317 R&D Projects: GA MPO FR-TI1/006 Institutional support: RVO:61388980 Keywords : Kaolin * Homogeneous hydrolysis * Thioacetamide * Urea * Mullite * Metakaolin Subject RIV: CA - Inorganic Chemistry Impact factor: 2.467, year: 2014

  7. Bulletin of Materials Science | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    A sol–gel vacuum infiltration technique has been developed for the fabrication of near-net-shape ceramic matrix composites (CMCs) using discontinuous mullite fibre preform with 15 vol.% of fibre content and ZrO2.10 wt.% Y2O3 sol as the infiltrant. Effect of sol viscosity, number of infiltration and calcination temperature on ...

  8. Effect of titania on fired characteristics of triaxial porcelain

    Indian Academy of Sciences (India)

    Unknown

    role of each of these raw materials in triaxial bodies are discussed earlier (Lundin ... higher yield of mullite in hard porcelain up to 4%. More than 1% ZnO makes .... slit and nickel filter (Cu-Kα radiation) was used to iden- tify the various phases ...

  9. Characterization of North American lignite fly ashes. II. XRD Mineralogy

    International Nuclear Information System (INIS)

    McCarthy, G.J.; Johansen, D.M.; Thedchanamoorthy, A.; Steinwand, S.J.; Swanson, K.D.

    1988-01-01

    X-ray powder diffraction has been used to determine the crystalline phase mineralogy in samples of fly ash from each of the lignite mining areas of North America. The characteristic phases of North Dakota lignite fly ashes were periclase, lime, merwinite and the sulfate phases anhydrite, thenardite and a sodalite-structure phase. Mullite was absent in these low-Al/sub 2/O/sub 3/ ashes. Montana lignite ash mineralogy had characteristics of ND lignite and MT subbituminous coal fly ashes; mullite and C/sub 3/A were present and the alkali sulfates were absent. Texas and Louisiana lignite fly ashes had the characteristic mineralogy of bituminous coal fly ash: quartz, mullite, ferrite-spinel (magnetite) and minor hematite. Even though their analytical CaO contents were 7-14%, all but one lacked crystalline CaO-containing phases. Lignite fly ashes from Saskatchewan were generally the least crystalline of those studied and had a mineralogy consisting of quartz, mullite, ferrite spinel and periclase. Quantitative XRD data were obtained. The position of the diffuse scattering maximum in the x-ray diffractograms was indicative of the glass composition of the lignite fly ash

  10. Bibliography on Ceramic Matrix Composites and Reinforcing Whiskers, Platelets, and Fibers, 1970-1990

    Science.gov (United States)

    1993-08-01

    Triphasic Sol-Gel Route 2.2.3.8 Srikanth, V. Ravindranathan, P. Crystallization of Gel-Derived Mullite-Zirconia Rani, L. Roy, R. Composites Metal and...179 9.8.1 ArmorMaterials 9.8.1.5 Ceramic Matrix Composite Reactor /Radiator 9.8.1.1 Armor Structures Development and Current Status of Armor Pacquette, E

  11. Bed agglomeration in fluidized combustor fueled by wood and rice straw blends

    NARCIS (Netherlands)

    Thy, P.; Jenkins, B.M.; Williams, R.B.; Lesher, C.E.; Bakker, R.R.

    2010-01-01

    Petrographic techniques have been used to examine bed materials from fluidized bed combustion experiments that utilized wood and rice straw fuel blends. The experiments were conducted using a laboratory-scale combustor with mullite sand beds, firing temperatures of 840 to 1030 °C, and run durations

  12. Abundances and distribution of minerals and elements in high-alumina coal fly ash from the Jungar Power Plant, Inner Mongolia, China

    Science.gov (United States)

    Dai, S.; Zhao, L.; Peng, S.; Chou, C.-L.; Wang, X.; Zhang, Y.; Li, D.; Sun, Y.

    2010-01-01

    The fly ash from the Jungar Power Plant, Inner Mongolia, China, is unique because it is highly enriched in alumina (Al2O3>50%). The fly ash mainly consists of amorphous glass and mullite and trace amounts of corundum, quartz, char, calcite, K-feldspar, clay minerals, and Fe-bearing minerals. The mullite content in fly ash is as high as 37.4% because of high boehmite and kaolinite contents in feed coal. Corundum is a characteristic mineral formed during the combustion of boehmite-rich coal.Samples from the economizer were sieved into six size fractions (500 mesh) and separated into magnetic, mullite+corundum+quartz (MCQ) and glass phases for mineralogical and chemical analysis. The corundum content increases but amorphous glass decreases with decreasing particle size. Fractions of small particle sizes are relatively high in mullite, probably because mullite was formed from fine clay mineral particles under high-temperature combustion condition. Similarly, fine corundum crystals formed in the boiler from boehmite in feed coal. The magnetic phase consists of hematite, magnetite, magnesioferrite, and MgFeAlO4 crystals. The MCQ phase is composed of 89% mullite, 6.1% corundum, 4.5% quartz, and 0.5% K-feldspar.Overall, the fly ash from the power plant is significantly enriched in Al2O3 with an average of 51.9%, but poor in SiO2, Fe2O3, CaO, MgO, Na2O, P2O5, and As. Arsenic, TiO2, Th, Al2O3, Bi, La, Ga, Ni, and V are high in mullite, and the magnetic matter is enriched in Fe2O3, CaO, MnO, TiO2, Cs, Co, As, Cd, Ba, Ni, Sb, MgO, Zn, and V. The remaining elements are high in the glass fraction. The concentration of K2O, Na2O, P2O5, Nb, Cr, Ta, U, W, Rb, and Ni do not clearly vary with particle size, while SiO2 and Hg decrease and the remaining elements clearly increase with decreasing particle size. ?? 2009 Elsevier B.V.

  13. Cordierite obtaining by reactive sintering of kaolin, tal and transition alumina; Obtencao de ceramicas a base de mulita-cordieta via sinterizacao reativa de caulim, talco e alumina

    Energy Technology Data Exchange (ETDEWEB)

    Almeida Filho, Humberto Dias de; Sales, Lindemberg Felismino; Goncalves, Joao de Freitas; Macedo, Daniel Araujo de [Universidade Federal da Paraiba (UFPB), Joao Pessoa, PB (Brazil). Departamento de Engenharia de Materiais

    2016-07-01

    Cordierite and mullite are important applications in the manufacture of ceramic products with high resistance to thermal shock. The present work aimed to obtaining ceramics based on cordierite (2MgO.2Al2O3.5SiO2) and mullite (3Al2O3.2SiO2) via reactive sintering of one formulation containing kaolin ceramics, talc and alumina. Uniaxially pressed tablet to 125 MPa were sintered between 1100 and 1400 ° C for 1 h. The sintering temperature effect in the phase composition was evaluated by X-ray diffraction. The morphological characterization was performed by scanning electron microscopy. Samples sintered at 1300 ° C had 10 wt% of spinel (MgAl2O4) as secondary and apparent phase density 2.56 g / cm3. (author)

  14. Chemical-vapor-infiltrated silicon nitride, boron nitride, and silicon carbide matrix composites

    International Nuclear Information System (INIS)

    Ventri, R.D.; Galasso, F.S.

    1990-01-01

    This paper reports composites of carbon/chemical-vapor-deposited (CVD) Si 3 N 4 , carbon/CVD BN, mullite/CVD SiC, and SiC yarn/CVD SiC prepared to determine if there were inherent toughness in these systems. The matrices were deposited at high enough temperatures to ensure that they were crystalline, which should make them more stable at high temperatures. The fiber-matrix bonding in the C/Si 3 N 4 composite appeared to be too strong; the layers of BN in the matrix of the C/BN were too weakly bonded; and the mullite/SiC composite was not as tough as the SiC/SiC composites. Only the SiC yarn/CVD SiC composite exhibited both strength and toughness

  15. Partial redetermination of the phase diagram of the system Al2O3 - ZrO2 - SiO2

    International Nuclear Information System (INIS)

    Greca, M.C.; Emiliano, J.V.; Segadaes, A.M.

    1990-01-01

    Current research on the mechanical behaviour of ceramic matrices reinforced by zirconia particles, and on the processing of mullite-zirconia via reaction-sintering, has brought about the need to update the phase diagram of the system Al 2 O 3 -ZrO 2 -SiO 2 , whose available version dates back to 1956. In the present work, selected compositions in this system were prepared from reagent-grade oxides, uniaxially pressed into 6 mm cylindrical pellets, fired at temperatures between 1550 and 1750 0 C for 6 to 24 h, water-quenched, and observed by X-ray diffraction and SEM, the composition of some of the phases identified being evaluated by EPMA. The data so obtained led to the relocation of the boundary curves neighbouring the ternary eutectic involving alumina, zirconia and mullite. This eutectic was found to occur at ∼ 1750 0 C, a temperature significantly lower than previously reported. (author) [pt

  16. A kinetic study of gaseous potassium capture by coal minerals in a high temperature fixed-bed reactor

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    2008-01-01

    The reactions between gaseous potassium chloride and coal minerals were investigated in a lab-scale high temperature fixed-bed reactor using single sorbent pellets. The applied coal minerals included kaolin, mullite, silica, alumina, bituminous coal ash, and lignite coal ash that were formed...... into long cylindrical pellets. Kaolin and bituminous coal ash that both have significant amounts of Si and Al show superior potassium capture characteristics. Experimental results show that capture of potassium by kaolin is independent of the gas oxygen content. Kaolin releases water and forms metakaolin...... when heated at temperatures above 450°C. The amounts of potassium captured by metakaolin pellet decreases with increasing reaction temperature in the range of 900-1300°C and increases again with further increasing the temperature up to 1500°C. There is no reaction of pre-made mullite with KCl...

  17. Phase transitions and glass transition in a hyperquenched silica–alumina glass

    DEFF Research Database (Denmark)

    Zhang, Y.F.; Zhao, D.H.; Yue, Yuanzheng

    2017-01-01

    We investigate phase transitions, glass transition, and dynamic behavior in the hyperquenched 69SiO2–31Al2O3 (mol%) glass (SA glass). Upon reheating, the SA glass exhibits a series of thermal responses. Subsequent to the sub-Tg enthalpy release, the glass undergoes a large jump in isobaric heat...... capacity (ΔCp) during glass transition, implying the fragile nature of the SA glass. The mullite starts to form before the end of glass transition, indicating that the SA glass is extremely unstable against crystallization. After the mullite formation, the remaining glass phase exhibits an increased Tg...... and a suppressed ΔCp. The formation of cristobalite at 1553 K indicates the dominance of silica in the remaining glass matrix. The cristobalite gradually re-melts as the isothermal heat-treatment temperature is raised from 1823 to 1853 K, which is well below the melting point of cristobalite, while the amount...

  18. Reaktivní impregnace plazmově deponované keramiky

    Czech Academy of Sciences Publication Activity Database

    Kocík, J.; Ctibor, Pavel; Brožek, Vlastimil

    2010-01-01

    Roč. 104, č. 6 (2010), s. 518-518 ISSN 0009-2770. [Sjezd asociace českých a slovenských chemických společností/62./. Pardubice, 28.06.2010-30.06.2010] Institutional research plan: CEZ:AV0Z20430508 Keywords : Cordierite * mullite * plasma spraying * elastic properties of ceramics Subject RIV: CA - Inorganic Chemistry Impact factor: 0.620, year: 2010

  19. Phase and Micro-Structural Characterization of Sanitary-Ware Fired at Different Temperature

    OpenAIRE

    ATHER HASSAN; YASEEN IQBAL; SYED ZAFAR ILYAS

    2017-01-01

    The three main ingredients of sanitary-ware are clay, feldspar and quartz. This ware is being widely used and has therefore, attracted the attention of researchers from time to time. Consequently, it has been extensively investigated. The present study describes the phase and micro-structural analysis of sanitary-ware samples collected from local (Durr Ceramics Peshawar) industry. XRD (X-Ray Diffraction) of samples fired at 1100oC reveals the presence of ? ? ? ? ?-quartz and primary mullite o...

  20. Pemurnian Silika Pada Abu Layang Dari Pembangkit Listrik Di Paiton (PT YTL) Dengan Pelarutan Asam Klorida Dan Aqua Regia

    OpenAIRE

    Anggia, Denida Mega; Suprapto, Suprapto

    2016-01-01

    Penelitian mengenai pemurnian silika melalui pelarutan menggunakan asam klorida (HCl) dan aqua regia pada abu layang yang berasal dari PT YTL, Paiton, telah dilakukan.Parameter yang digunakan dalam penelitian ini adalah konsentrasi asam dan waktu pelarutan HCl. Pengaruh pelarutan unsur Fe, Ca, dan Al dari sampel juga diteliti.Dari hasil XRD abu layang, terkandung mineral quartz, mullite, hematite dan kalsium oksida. Kondisi paling baik pada saat pelarutan sampel adalah menggunakan pelarutan a...

  1. Thermoluminescence and X-ray diffraction studies on sliced ancient porcelain samples

    International Nuclear Information System (INIS)

    Leung, P.L.; Yang, B.

    1999-01-01

    The thermal activation characteristics (TACs) of the sensitivity of the '110 deg. C' peak in 14 sliced ancient Chinese porcelain samples are studied. Comparing with the TACs of natural quartz and synthetic mullite, the relation between the TACs and the composition of the sample is discussed with reference to the X-ray diffraction (XRD) spectra. It is suggested that in some cases, contribution of the porcelain components other than quartz to the TACs is not negligible

  2. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  3. Low cost silicon-on-ceramic photovoltaic solar cells

    Science.gov (United States)

    Koepke, B. G.; Heaps, J. D.; Grung, B. L.; Zook, J. D.; Sibold, J. D.; Leipold, M. H.

    1980-01-01

    A technique has been developed for coating low-cost mullite-based refractory substrates with thin layers of solar cell quality silicon. The technique involves first carbonizing one surface of the ceramic and then contacting it with molten silicon. The silicon wets the carbonized surface and, under the proper thermal conditions, solidifies as a large-grained sheet. Solar cells produced from this composite silicon-on-ceramic material have exhibited total area conversion efficiencies of ten percent.

  4. Material for a luminescent solar concentrator

    Science.gov (United States)

    Andrews, L.J.

    1984-01-01

    A material for use in a luminescent solar concentrator, formed by ceramitizing the luminescent ion Cr/sup 3 +/ with a transparent ceramic glass containing mullite. The resultant material has tiny Cr/sup 3 +/-bearing crystallites dispersed uniformly through an amorphous glass. The invention combines the high luminescent efficiency of Cr/sup 3 +/ in the crystalline phase with the practical and economical advantages of glass technology.

  5. Microstructure Study For Optimization Of Dielectric Property Of Electrical Porcelain

    International Nuclear Information System (INIS)

    Tak, S. K.; Shekhawat, M. S.; Mangal, R.

    2010-01-01

    Five sample mixtures of kaolin, ball clay, feldspar and Quartz were formulated and porcelain samples fabricated. Crystalline phases and mullite morphology were studied using XRD and SEM respectively. A composition of 30% kaolin, 15% ball clay, 30% feldspar and 25% quartz yielded a body with high dielectric strength of 19 kV/mm compare to an ISO graded product having dielectric strength 14.6 KV/mm after firing at 1225 deg. C.

  6. Thermoluminescence and X-ray diffraction studies on sliced ancient porcelain samples

    Energy Technology Data Exchange (ETDEWEB)

    Leung, P.L.; Yang, B. E-mail: yangbr@bnu.edu.cn

    1999-09-01

    The thermal activation characteristics (TACs) of the sensitivity of the '110 deg. C' peak in 14 sliced ancient Chinese porcelain samples are studied. Comparing with the TACs of natural quartz and synthetic mullite, the relation between the TACs and the composition of the sample is discussed with reference to the X-ray diffraction (XRD) spectra. It is suggested that in some cases, contribution of the porcelain components other than quartz to the TACs is not negligible.

  7. Thermoluminescence and X-ray diffraction studies on sliced ancient porcelain samples

    Science.gov (United States)

    Leung, P. L.; Yang, B.

    1999-09-01

    The thermal activation characteristics (TACs) of the sensitivity of the '110°C' peak in 14 sliced ancient Chinese porcelain samples are studied. Comparing with the TACs of natural quartz and synthetic mullite, the relation between the TACs and the composition of the sample is discussed with reference to the X-ray diffraction (XRD) spectra. It is suggested that in some cases, contribution of the porcelain components other than quartz to the TACs is not negligible.

  8. Ceramic-Ceramic Composites Meeting in Belgium.

    Science.gov (United States)

    1987-08-04

    the liquid phase Vidrio , Madrid, Spain) described the use should disappear during the heat treat- of SIC grains as a dispersed phase to ment. The...SiC fiber-reinforced SiO2 glass ma- trix, mullite-zirconia-A120 3-SiC, C-fi- used elastic wave measurements at high ber-reinforced reaction-bonded SiC

  9. Use of new ceramic linings in coal preparation plants

    Energy Technology Data Exchange (ETDEWEB)

    Fedorchenko, V.E.; Rudenko, V.A.; Bondarev, A.Ya.

    1984-01-01

    This article evaluates several materials used as liners in coal preparation equipment. The evaluations concentrate on liners used under conditions of intensive temperature fluctuations, e.g. liners of coal chutes for coal transport from coal dryers. Two aspects of wear are analyzed: abrasion by friction and effects of temperature fluctuations. Abrasive wear is tested using magnetite suspension with a density of 400 g/l. Tests show that abrasive wear of liners on an alumina basis is 3 times lower than abrasive wear of high quality steel, from 13 to 24 times lower than that of iron and from 6 to 8 times lower than that of steels used in coal preparation plants. Effects of temperature fluctuations from 20 to 840 C on abrasive wear of liners of steels, iron, slag glass ceramics, mullite-corundum material and corundum is shown in a table. The test show that mullite-corundum material on the basis of alumina is characterized by a high resistance to abrasive wear after 30 cycles of temperature increase from 20 to 840 C and decrease to 20 C. Using mullite-corundum as liners of equipment and installations operating under conditions of temperature fluctuations is recommended.

  10. Comprehensive Study on Ceramic Membranes for Low‐Cost Microbial Fuel Cells

    Science.gov (United States)

    Pasternak, Grzegorz; Greenman, John

    2016-01-01

    Abstract Microbial fuel cells (MFCs) made with different types of ceramic membranes were investigated to find a low‐cost alternative to commercially available proton exchange membranes. The MFCs operated with fresh human urine as the fuel. Pyrophyllite and earthenware produced the best performance to reach power densities of 6.93 and 6.85 W m−3, respectively, whereas mullite and alumina achieved power densities of 4.98 and 2.60 W m−3, respectively. The results indicate the dependence of bio‐film growth and activity on the type of ceramic membrane applied. The most favourable conditions were created in earthenware MFCs. The performance of the ceramic membranes was related to their physical and chemical properties determined by environmental scanning electron microscopy and energy dispersive X‐ray spectroscopy. The cost of mullite, earthenware, pyrophyllite and alumina was estimated to be 13.61, 4.14, 387.96 and 177.03 GBP m−2, respectively. The results indicate that earthenware and mullite are good substitutes for commercially available proton exchange membranes, which makes the MFC technology accessible in developing countries. PMID:26692569

  11. Quantum chemistry calculation and experimental study on coal ash fusion characteristics of coal blend

    Energy Technology Data Exchange (ETDEWEB)

    Chen Yushuang; Zhang Zhong-xiao; Wu Xiao-jiang; Li Jie; Guang Rong-qing; Yan Bo [University of Shanghai for Science and Technology, Shanghai (China). Department of Power Engineering

    2009-07-01

    The coal ash fusion characteristics of high fusibility coal blending with two low fusibility coals respectively were studied. The data were analyzed using quantum chemistry methods and experiment from micro-and macro-molecular structures. The results show that Ca{sup 2+}, as the electron acceptor, easily enters into the lattice of mullite, causing a transition from mullite to anorthite. Mullite is much more stable than anorthite. Ca{sup 2+} of anorthite occupies the larger cavities with the (SiO{sub 4}){sup 4-} tetrahedral or (AlO{sub 4}){sup 5-} tetrahedral rings respectively. Ca atom linked O weakens Si-O bond, leading ash fusion point to reduce effectively. The chemistry, reactivity sites and bond-formation characteristics of minerals can well explain the reaction mechanism refractory minerals and flux ash melting process at high temperature. The results of experiment are agreed with the theory analysis by using ternary phase diagrams and quantitative calculation. 27 refs., 9 figs., 3 tabs.

  12. Quantitative firing transformations of a triaxial ceramic by X-ray diffraction methods

    International Nuclear Information System (INIS)

    Conconi, M.S.; Gauna, M.R.; Serra, M.F.; Suarez, G.; Aglietti, E.F.; Rendtorff, N.M.

    2014-01-01

    The firing transformations of traditional (clay based) ceramics are of technological and archaeological interest, and are usually reported qualitatively or semi quantitatively. These kinds of systems present an important complexity, especially for X-ray diffraction techniques, due to the presence of fully crystalline, low crystalline and amorphous phases. In this article we present the results of a qualitative and quantitative X-ray diffraction Rietveld analysis of the fully crystalline (kaolinite, quartz, cristobalite, feldspars and/or mullite), the low crystalline (metakaolinite and/or spinel type pre-mullite) and glassy phases evolution of a triaxial (clay-quartz-feldspar) ceramic fired in a wide temperature range between 900 and 1300 deg C. The employed methodology to determine low crystalline and glassy phase abundances is based in a combination of the internal standard method and the use of a nanocrystalline model where the long-range order is lost, respectively. A preliminary sintering characterization was carried out by contraction, density and porosity evolution with the firing temperature. Simultaneous thermo-gravimetric and differential thermal analysis was carried out to elucidate the actual temperature at which the chemical changes occur. Finally, the quantitative analysis based on the Rietveld refinement of the X-ray diffraction patterns was performed. The kaolinite decomposition into metakaolinite was determined quantitatively; the intermediate (980 deg C) spinel type alumino-silicate formation was also quantified; the incongruent fusion of the potash feldspar was observed and quantified together with the final mullitization and the amorphous (glassy) phase formation.The methodology used to analyze the X-ray diffraction patterns proved to be suitable to evaluate quantitatively the thermal transformations that occur in a complex system like the triaxial ceramics. The evaluated phases can be easily correlated with the processing variables and materials

  13. Quantitative firing transformations of a triaxial ceramic by X-ray diffraction methods

    Energy Technology Data Exchange (ETDEWEB)

    Conconi, M.S.; Gauna, M.R.; Serra, M.F. [Centro de Tecnologia de Recursos Minerales y Ceramica (CETMIC), Buenos Aires (Argentina); Suarez, G.; Aglietti, E.F.; Rendtorff, N.M., E-mail: rendtorff@cetmic.unlp.edu.ar [Universidad Nacional de La Plata (UNLP), Buenos Aires (Argentina). Fac. de Ciencias Exactas. Dept. de Quimica

    2014-10-15

    The firing transformations of traditional (clay based) ceramics are of technological and archaeological interest, and are usually reported qualitatively or semi quantitatively. These kinds of systems present an important complexity, especially for X-ray diffraction techniques, due to the presence of fully crystalline, low crystalline and amorphous phases. In this article we present the results of a qualitative and quantitative X-ray diffraction Rietveld analysis of the fully crystalline (kaolinite, quartz, cristobalite, feldspars and/or mullite), the low crystalline (metakaolinite and/or spinel type pre-mullite) and glassy phases evolution of a triaxial (clay-quartz-feldspar) ceramic fired in a wide temperature range between 900 and 1300 deg C. The employed methodology to determine low crystalline and glassy phase abundances is based in a combination of the internal standard method and the use of a nanocrystalline model where the long-range order is lost, respectively. A preliminary sintering characterization was carried out by contraction, density and porosity evolution with the firing temperature. Simultaneous thermo-gravimetric and differential thermal analysis was carried out to elucidate the actual temperature at which the chemical changes occur. Finally, the quantitative analysis based on the Rietveld refinement of the X-ray diffraction patterns was performed. The kaolinite decomposition into metakaolinite was determined quantitatively; the intermediate (980 deg C) spinel type alumino-silicate formation was also quantified; the incongruent fusion of the potash feldspar was observed and quantified together with the final mullitization and the amorphous (glassy) phase formation.The methodology used to analyze the X-ray diffraction patterns proved to be suitable to evaluate quantitatively the thermal transformations that occur in a complex system like the triaxial ceramics. The evaluated phases can be easily correlated with the processing variables and materials

  14. Quantitative firing transformations of a triaxial ceramic by X-ray diffraction methods

    Directory of Open Access Journals (Sweden)

    M. S. Conconi

    2014-12-01

    Full Text Available The firing transformations of traditional (clay based ceramics are of technological and archeological interest, and are usually reported qualitatively or semiquantitatively. These kinds of systems present an important complexity, especially for X-ray diffraction techniques, due to the presence of fully crystalline, low crystalline and amorphous phases. In this article we present the results of a qualitative and quantitative X-ray diffraction Rietveld analysis of the fully crystalline (kaolinite, quartz, cristobalite, feldspars and/or mullite, the low crystalline (metakaolinite and/or spinel type pre-mullite and glassy phases evolution of a triaxial (clay-quartz-feldspar ceramic fired in a wide temperature range between 900 and 1300 ºC. The employed methodology to determine low crystalline and glassy phase abundances is based in a combination of the internal standard method and the use of a nanocrystalline model where the long-range order is lost, respectively. A preliminary sintering characterization was carried out by contraction, density and porosity evolution with the firing temperature. Simultaneous thermo-gravimetric and differential thermal analysis was carried out to elucidate the actual temperature at which the chemical changes occur. Finally, the quantitative analysis based on the Rietveld refinement of the X-ray diffraction patterns was performed. The kaolinite decomposition into metakaolinite was determined quantitatively; the intermediate (980 ºC spinel type alumino-silicate formation was also quantified; the incongruent fusion of the potash feldspar was observed and quantified together with the final mullitization and the amorphous (glassy phase formation.The methodology used to analyze the X-ray diffraction patterns proved to be suitable to evaluate quantitatively the thermal transformations that occur in a complex system like the triaxial ceramics. The evaluated phases can be easily correlated with the processing variables and

  15. The solubility limit of SiO2 in α-alumina at 1600 °C

    International Nuclear Information System (INIS)

    Moshe, Ruth; Berner, Alex; Kaplan, Wayne D.

    2014-01-01

    The solubility limit of Si in α-alumina was measured using wavelength-dispersive spectroscopy on a scanning electron microscope. Samples were doped with Si such that the equilibrated material would contain two phases: mullite (3Al 2 O 3 ·2SiO 2 ) and alumina saturated with Si. Thus the amount of Si measured in the alumina grains represents the solubility limit. Measurements were conducted on water-quenched and furnace-cooled samples. For the quenched samples the Si solubility limit in Al 2 O 3 was found to be 188 ± 7 ppm at 1600 °C

  16. Development of refractory concrete for extreme conditions

    International Nuclear Information System (INIS)

    Pundiene, I; Antonovich, V; Stonys, R; Demidova-Buiziniene, I

    2011-01-01

    Comparative analysis is provided for the properties of medium-cement refractory concrete with microsilica based on mullite filler in relation to different type of deflocculant. The effect of different deflocculants on refractory concrete structure formation, hydration, rheology, strength and heat resistance is discussed. Corrosion resistance test, determined that samples with hybrid deflocculant showed better resistance for slag penetration than samples with only the sodium tripolyphosphate or polycarboxylate ether deflocculant. Moreover, a composition of hybrid deflocculant let to control the rate of the hydration process and to get features of refractory refractory concrete.

  17. Quaternary equilibrium diagrams ZrO{sub 2}-Al{sub 2}O{sub 3}-SiO{sub 2}-(CaO, MgO, TiO{sub 2}). A powerful tool for the development of new materials by reaction sintering; Diagramas de equilibrio cuaternarios ZrO{sub 2}-Al{sub 2}O{sub 3}-SiO{sub 2}- (CaO, MgO, TiO{sub 2}). Una poderosa herramienta para el desarrollo de nuevos materiales por sinterizacion reactiva

    Energy Technology Data Exchange (ETDEWEB)

    Moya, J. S.; Bartolome, J. F.; Pena, P.

    2011-07-01

    In this paper we set out, discuss and evaluate the work on Mullite-zirconia composites obtained by reaction sintering led and inspired by Salvador de Aza on the basis of ZrO{sub 2}-Al{sub 2}O{sub 3}-SiO{sub 2}-(CaO, MgO, TiO{sub 2}) multicomponent phase equilibrium diagrams. We analyze their impact on different areas of ceramic science and technology such as refractory grogs, aluminum industry, etc. The possible fields of future applications such as dental prosthesis replacing partially stabilized zirconia materials with rare earths are also reported. (Author) 42 refs.

  18. Determination of anisotropy and multimorphology in fly ash based geopolymers

    Energy Technology Data Exchange (ETDEWEB)

    Khan, M. Irfan, E-mail: mirfanwazir@gmail.com; Azizli, Khairun, E-mail: khairun-azizli@petronas.com.my; Sufian, Suriati, E-mail: suriati@petronas.com.my; Man, Zakaria, E-mail: zakaman@petronas.com.my; Siyal, Ahmer Ali, E-mail: ahmersiyal@gmail.com; Ullah, Hafeez, E-mail: Hafeez-wazir@yahoo.com [Department of Chemical Engineering, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750, Tronoh, Perak (Malaysia)

    2015-07-22

    In this study, Malaysian coal fly ash-based geopolymers were investigated for its morphology and chemical composition using scanning electron microscopy coupled with energy dispersive X-rays (SEM-EDX). Geopolymer was synthesized using sodium hydroxide as activator. SEM studies revealed multiphasous structure of the material, composed of geopolymeric gel, partially reacted fly ashparticles and selectively leached particles. EDX analysis confirmed the chemical composition of different regions. Infra red spectroscopic studies supported the SEM-EDX analysis by confirming presence of unreacted quartzite and mullite in geopolymers. It is concluded that geopolymers possese a non uniform chemistry through out the structure.

  19. Deformación plástica de compuestos mullita/óxido de itrio

    Directory of Open Access Journals (Sweden)

    Ramírez de Arellano López, A.

    2001-06-01

    Full Text Available Mullite (3Al2O3.2SiO2 based composites have excellent mechanical and thermal properties. The same characteristics that give mullite good resistance to plastic deformation also make its sintering difficult. Yttria is one of the most commonly used additives to reduce sintering temperatures in mullite. Additionally vitreous silicates (Y2Si2O7 could improve ductility. In this work we have used mullite samples with various amounts of Y2O3 (0, 5 and 9 wt.%. Details of processing and characterization of these composites have been the subject of a previous publication. We have compared the ductility of these composites by means of compressive deformation tests at elevated temperatures. Creep tests were performed at temperatures between 1300 and 1400ºC, in air, in a stress range of 0.69 to 34.5 MPa.

    Los compuestos a partir de mullita (3Al2O3.2SiO2 presentan unas magníficas propiedades mecánicas y térmicas. Las mismas características que hacen de la mullita resistente a la deformación plástica, dificultan su densificación. El óxido de itrio es uno de los aditivos más utilizados para reducir la temperatura de sinterización de la mullita. Adicionalmente la presencia de silicatos vítreos (en este caso Y2Si2O7 incrementan la ductilidad. En esta investigación se han usado muestras de mullita con diversas cantidades de Y2O3 (0%, 5% y 9% en peso. Los detalles sobre el procesado y caracterización de los compuestos han sido objeto de una publicación previa. Se ha estudiado comparativamente la ductilidad de estos materiales mediante experimentos de deformación en compresión a alta temperatura. Los ensayos se han desarrollado entre 1300 y 1400ºC, en atmósfera de aire, cubriendo un rango de tensiones de compresión entre 0.69 y 34.4 MPa.

  20. The infrared properties of reusable surface insulations.

    Science.gov (United States)

    Schmitt, R. J.; Linford, R. M. F.; Dillow, C. F.; Hughes, T. A.

    1973-01-01

    The total infrared scattering and absorption cross sections of both flexible and rigidized high temperature fibrous insulations have been measured. The methods for accomplishing these measurements are described. Infrared reflection and transmission spectra were obtained to study the dependence of the total cross sections on the spectral characteristics of the transported radiation. These results are applied to steady-state effective thermal conductivity measurements via a four-flux model of radiative heat transfer to separate the radiative component and to calculate the effective thermal conductivity under transient heating conditions. Data for both silica and mullite fibers are presented.

  1. Radiative contribution to the thermal conductivity of fibrous insulations

    Science.gov (United States)

    Linford, R. M. F.; Schmitt, R. J.; Hughes, T. A.

    1974-01-01

    An approach is shown for using a simple two-flux model to interpret infrared transmission data for a variety of reuseable surface insulations materials and to calculate the radiation transmission. A description is given of preliminary experiments on mullite and silica-based materials. The calculated parameters are compared with the measured values of the total thermal conductivity, as determined on guarded hot plate equipment. It is pointed out that for many samples the newly developed four-flux model must be utilized because the scattering properties of the fibers are often dependent on the wavelength of the radiation.

  2. Characterization of microstructure of Si3N4 whisker reinforced glass ceramic

    International Nuclear Information System (INIS)

    Han, Byoung Sung; Choi, Shung Shaon

    1993-01-01

    Glass ceramics, especially fiber-reinforced composite ceramics, have attracted a great deal of attention in improving the reliability of ceramic components because of the improvement in various mechanical properties. Through hot-pressing and sintering, 225 cordierite was transformed with glass ceramic and mullite phase. Particularly glass glain size increased with the increasing of the sintering temperature and the heat treatment enhance the toughness and hardness of materials. Like the increased sintering temperature, the roughness increased with increasing whisker vol.%. In case of whisker-rinforced glass ceramic, the fracture surface of samples has been associated with a whisker orientation of samples. (Author)

  3. Plasma Spraying of Silica-Rich Calcined Clay Shale

    Czech Academy of Sciences Publication Activity Database

    Dubský, Jiří; Chráska, Tomáš; Pala, Zdeněk; Nevrlá, Barbara; Chráska, Pavel

    2014-01-01

    Roč. 23, č. 4 (2014), s. 732-741 ISSN 1059-9630 R&D Projects: GA ČR GAP107/12/1922; GA ČR(CZ) GAP108/12/1872 Institutional support: RVO:61389021 Keywords : clay shale * crystallinity * grain size * mullite * water stabilized plasma * x-ray diffraction Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.344, year: 2014 http://link.springer.com/article/10.1007%2Fs11666-014-0076-3

  4. Oxidation-resistant interface coatings for Nicalon/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Besmann, T.M.; Lowden, R.A. [Oak Ridge National Lab., TN (United States); Liaw, P.K.; Shanmugham, S. [Univ. of Tennessee, Knoxville, TN (United States)

    1997-12-01

    Nicalon/SiC composites with thin C and C/oxide/C interfaces were fabricated. The oxide layers, mullite and Al{sub 2}O{sub 3}-TiO{sub 2}, were deposited by a sol-gel process, while the C layer was deposited by a chemical vapor infiltration method. The fabricated composites were flexure tested in both as-processed and oxidized conditions. Composites with C and C/oxide/C interfaces retained graceful failure even after 500 h oxidation at 1000 C, but with reduced flexural strengths.

  5. Thermal Conductivity and Thermal Gradient Cyclic Behavior of Refractory Silicate Coatings on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Zhu, Dongming; Lee, Kang N.; Miller, Robert A.

    2001-01-01

    Plasma-sprayed mullite and BSAS coatings have been developed to protect SiC/SiC ceramic matrix composites from high temperature environmental attack. In this study, thermal conductivity and thermal barrier functions of these coating systems are evaluated using a laser high-heat-flux test rig. The effects of water vapor on coating thermal conductivity and durability are studied by using alternating furnace and laser thermal gradient cyclic tests. The influence of laser high thermal-gradient cycling on coating failure modes is also investigated.

  6. Refining of high-temperature uranium melt by filtration through foam-ceramic filters

    International Nuclear Information System (INIS)

    Antsiferov, V.N.; Porozova, S.E.; Filippov, V.B.; Shtutsa, M.G.; Il'enko, E.V.; Kolotygina, N.S.

    2004-01-01

    An opportunity of applying foam-ceramic filters of corundum-mullite composition has been studied in refining natural uranium melts. Uranium melting conditions were chosen depending on technical characteristics of the foam ceramic filters. When their using, a portion of nonmetallic inclusions decreases by 20-30% (as little as 2.0-3.5% ingot weight), their size is reduced and their distribution in the ingot volume is equalized, contamination of uranium by the filter material being failed to be noticed. The parameters of foam-ceramic filters are optimized for provision of stable characteristics of uranium melt filtration process [ru

  7. Variation of the dimensions and the strength of electrical ceramics during irradiation

    International Nuclear Information System (INIS)

    Blaunshtein, I.M.; Kishinevskaya, M.B.; Muminov, M.I.

    1988-01-01

    Changes were studied in the linear dimensions and the ultimate bend strength of a wide range or ceramic materials (MK and GB7 high-alumina ceramics, the UF-46 mullite-corundum ceramic, SNTs and SK-1 steatite ceramics, and the glasses that have the same chemical composition as that of the glass phase of the GB-7 and UF-46 ceramics) following irradiation with a gamma beam from a Co 60 source and in the field of mixed gamma-neutron radiation from a VVR-SM reactor up to the maximum doses

  8. Bed agglomeration in fluidized combustor fueled by wood and rice straw blends

    DEFF Research Database (Denmark)

    Thy, Peter; Jenkins, Brian; Williams, R.B.

    2010-01-01

    Abstract Petrographic techniques have been used to examine bed materials from fluidized bed combustion experiments that utilized wood and rice straw fuel blends. The experiments were conducted using a laboratory-scale combustor with mullite sand beds, firing temperatures of 840 to 1030 °C, and run...... areas between bed particles, ultimately led to bed agglomeration. The interfaces and the presence of gas bubbles in the cement suggest a bonding material with a high surface tension and a liquid state. The cement films originate by filling of irregularities on individual and partially agglomerated bed...

  9. Deutsche Keramische Gesellschaft e.V. Annual meeting 1991

    International Nuclear Information System (INIS)

    1991-01-01

    The abstracts of 20 papers cover the following subject areas: Microfracture mechanisms in Al 2 O 3 ceramics; modelling and measurement of the thermal shock behaviour of ceramics; fibre-reinforced carbon; preparation of super-conducting fibres consisting of Bi-Sr-Ca-Cu-oxide prepared by the glass-ceramics manufacturing route; high-temperature failure of vitrous bonded Al 2 O 3 ; creep behaviour of whisker-reinforced oxide ceramics; platelet-reinforced mullite ceramics; effect of age-hardening on the mechanical behaviour and the microstructure of Y-doped Si 3 N 4 ; methods of fatigue life prediction for ceramic materials. (MM) [de

  10. Processing of radioactive ruthenium with aluminosilicate gels

    International Nuclear Information System (INIS)

    Kanno, Takuji; Ichinose, Yasuhiro; Ito, Katsuo

    1979-01-01

    Coprecipitation of radioactive Ru with hydroxides has been studied for the purpose of the management of the high level waste from the nuclear fuel reprocessing. Aluminosilicate gel used as coprecipitant was prepared by addition of aqueous sodium hydroxide to sodium aluminate-sodium silicate solution containing ruthenium nitrate. Ruthenium quantitatively precipitates under the conditions, aluminate > 4 x 10 -2 M, Al/Si 0 C. However, volatilization rate of Ru is suppressed by coating with mullite phase into which aluminosilicate gel transformes above 900 0 C. The amount of Ru volatilized in Ar-flow was reduced to about 10% of that in air-flow. (author)

  11. Effects of SiC and MgO on aluminabased ceramic foams filters

    Directory of Open Access Journals (Sweden)

    CAO Da-li

    2007-11-01

    Full Text Available Alumina-based foam ceramic filters were fabricated by using alumina, SiC, magnesia powder as major materials. It has been found that this ceramic filter has a uniform macrostructure for filtering molten metals. The influences of SiC and magnesia content, the sintering temperatures on ceramic properties were discussed. Aluminabased foam ceramic filters containing 2.2 mass% magnesia and 7.6 mass% SiC has a compressive strength of 1.36 MPa and a thermal shock resistance of 5 times. Its main phases after 1 hour sintering at 1 500 consist of alumina, silicon carbide, spinel and mullite.

  12. High alumina refractories

    International Nuclear Information System (INIS)

    Simao, L.C.; Lopes, A.B.; Galvao Filho, N.B.; Souza, R.B. de

    1989-01-01

    High alumina refractories with 92 to 96.5% Al 2 O 3 were produced using brown and white fused as aggregate. Those refractories present only alumina-α and mullite as crystalline mineralogical phase. Other physical and chemical characteristics are similar to the ones found in refractories produced in Brazil, Japan and U.S.A. The most important physical and chemical tests used for the characterization of the raw materials and refractories, complemented by those realized at high temperatures, plus X-ray Difractometry and optical microscopy are presented, besides the refractory formulation and main parameters of production [pt

  13. Microstructural characterization and influence of manufacturing parameters on technological properties of vitreous ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Njoya, D. [Laboratoire de Physico-chimie des Materiaux Mineraux, Departement de Chimie Inorganique, Faculte des Sciences, Universite de Yaounde I, B.P. 812, Yaounde (Cameroon); Laboratoire de Physico-chimie des Materiaux et Environnement, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Hajjaji, M., E-mail: Hajjaji@ucam.ac.ma [Laboratoire de Physico-chimie des Materiaux et Environnement, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Bacaoui, A. [Laboratoire de Chimie Organique Appliquee, Departement de Chimie, Faculte des Sciences Semlalia, Universite Cadi Ayyad, B.P. 2390, Marrakech (Morocco); Njopwouo, D. [Laboratoire de Physico-chimie des Materiaux Mineraux, Departement de Chimie Inorganique, Faculte des Sciences, Universite de Yaounde I, B.P. 812, Yaounde (Cameroon)

    2010-03-15

    Microstructure of vitreous ceramic samples manufactured from kaolinitic-clay and feldspars raw materials from Cameroon was investigated in the range 1150-1250 deg. C by X-ray diffraction and scanning electron microscopy and by measuring some technological properties. Moreover, the simultaneous influence of feldspars content, heating temperature and soaking time on water absorption and firing shrinkage was evaluated by adopting the response surface methodology (Doehlert matrix), using the New Efficient Methodology for Research using Optimal Design (NEMROD) software. The results show that a spinel phase, mullite, glassy phase and some amount of hematite were formed. However, the spinel phase and potassic feldspar, as compared to the sodic one, disappeared at moderate firing temperature and soaking time. Apparently, mullite developed from spinel phase, which is formed from the demixion of metakaolin. On the other hand, it is found that the effects of fluxing content and firing temperature on the measured properties were almost similar and more influent than soaking time. Antagonistic and synergetic interactions existed between the considered parameters, and their importance differed for the considered properties. By using this mathematical tool, suitable operating conditions for manufacturing vitreous bodies were determined.

  14. Corrosion protection of SiC-based ceramics with CVDMullite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sarin, V.; Auger, M. [Boston Univ., MA (United States)

    1997-05-01

    Silicon carbide ceramics are the leading candidate materials for use as heat exchangers in advanced combined cycle power plants because of their unique combination of high temperature strength, high thermal conductivity, excellent thermal shock resistance, and good high temperature stability and oxidation resistance. Ceramic coatings are being considered for diesel engine cylinder liners, piston caps, valve faces and seats, piston rings, and for turbine components such as combustors, blades, stators, seals, and bearings. Under such conditions ceramics are better suited to high temperature environments than metals. For the first time, adherent crystalline mullite coatings have been chemically vapor deposited onto SiC substrates to enhance its corrosion/oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments. These corrosive environments include thermal, Na{sub 2}SO{sub 4}, O{sub 2} and coal slag.

  15. The internal microstructure and fibrous mineralogy of fly ash from coal-burning power stations.

    Science.gov (United States)

    Brown, Patrick; Jones, Tim; BéruBé, Kelly

    2011-12-01

    Coal fly ash (CFA) is a significant environmental pollutant that presents a respiratory hazard when airborne. Although previous studies have identified the mineral components of CFA, there is a paucity of information on the structural habits of these minerals. Samples from UK, Polish and Chinese power stations were studied to further our understanding of the factors that affect CFA geochemistry and mineralogy. ICP-MS, FE-SEM/EDX, XRD, and laser diffraction were used to study physicochemical characteristics. Analysis revealed important differences in the elemental compositions and particle size distributions of samples between sites. Microscopy of HF acid-etched CFA revealed the mullite present possesses a fibrous habit; fibres ranged in length between 1 and 10 μm. Respirable particles (<10 μm) were frequently observed to contain fibrous mullite. We propose that the biopersistence of these refractory fibres in the lung environment could be contributing towards chronic lung diseases seen in communities and individuals continually exposed to high levels of CFA. Copyright © 2011 Elsevier Ltd. All rights reserved.

  16. Coating system to permit direct brazing of ceramics

    Science.gov (United States)

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  17. Microstructure, Tensile Adhesion Strength and Thermal Shock Resistance of TBCs with Different Flame-Sprayed Bond Coat Materials Onto BMI Polyimide Matrix Composite

    Science.gov (United States)

    Abedi, H. R.; Salehi, M.; Shafyei, A.

    2017-10-01

    In this study, thermal barrier coatings (TBCs) composed of different bond coats (Zn, Al, Cu-8Al and Cu-6Sn) with mullite top coats were flame-sprayed and air-plasma-sprayed, respectively, onto bismaleimide matrix composites. These polyimide matrix composites are of interest to replace PMR-15, due to concerns about the toxicity of the MDA monomer from which PMR-15 is made. The results showed that pores and cracks appeared at the bond coat/substrate interface for the Al-bonded TBC because of its high thermal conductivity and diffusivity resulting in transferring of high heat flux and temperature to the polymeric substrate during top coat deposition. The other TBC systems due to the lower conductivity and diffusivity of bonding layers could decrease the adverse thermal effect on the polymer substrate during top coat deposition and exhibited adhesive bond coat/substrate interfaces. The tensile adhesion test showed that the adhesion strength of the coatings to the substrate is inversely proportional to the level of residual stress in the coatings. However, the adhesion strength of Al bond-coated sample decreased strongly after mullite top coat deposition due to thermal damage at the bond coat/substrate interface. TBC system with the Cu-6Sn bond coat exhibited the best thermal shock resistance, while Al-bonded TBC showed the lowest. It was inferred that thermal mismatch stresses and oxidation of the bond coats were the main factors causing failure in the thermal shock test.

  18. Processing and characterization of multi-cellular monolithic bioceramics for bone regenerative scaffolds

    Science.gov (United States)

    Ari-Wahjoedi, Bambang; Ginta, Turnad Lenggo; Parman, Setyamartana; Abustaman, Mohd Zikri Ahmad

    2014-10-01

    Multicellular monolithic ceramic body is a ceramic material which has many gas or liquid passages partitioned by thin walls throughout the bulk material. There are many currently known advanced industrial applications of multicellular ceramics structures i.e. as supports for various catalysts, electrode support structure for solid oxide fuel cells, refractories, electric/electronic materials, aerospace vehicle re-entry heat shields and biomaterials for dental as well as orthopaedic implants by naming only a few. Multicellular ceramic bodies are usually made of ceramic phases such as mullite, cordierite, aluminum titanate or pure oxides such as silica, zirconia and alumina. What make alumina ceramics is excellent for the above functions are the intrinsic properties of alumina which are hard, wear resistant, excellent dielectric properties, resists strong acid and alkali attacks at elevated temperatures, good thermal conductivities, high strength and stiffness as well as biocompatible. In this work the processing technology leading to truly multicellular monolithic alumina ceramic bodies and their characterization are reported. Ceramic slip with 66 wt.% solid loading was found to be optimum as impregnant to the polyurethane foam template. Mullitic ceramic composite of alumina-sodium alumino disilicate-Leucite-like phases with bulk and true densities of 0.852 and 1.241 g cm-3 respectively, pore linear density of ±35 cm-1, linear and bulk volume shrinkages of 7-16% and 32 vol.% were obtained. The compressive strength and elastic modulus of the bioceramics are ≈0.5-1.0 and ≈20 MPa respectively.

  19. Mineralogy and microstructure of sintered lignite coal fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Marina Ilic; Christopher Cheeseman; Christopher Sollars; Jonathan Knight [Faculty of Technology and Metallurgy, Belgrade (Yugoslavia)

    2003-02-01

    Lignite coal fly ash from the 'Nikola Tesla' power plant in Yugoslavia has been characterised, milled, compacted and sintered to form monolithic ceramic materials. The effect of firing at temperatures between 1130 and 1190{sup o}C on the density, water accessible porosity, mineralogy and microstructure of sintered samples is reported. This class C fly ash has an initial average particle size of 82 {mu}m and contains siliceous glass together with the crystalline phases quartz, anorthite, gehlenite, hematite and mullite. Milling the ash to an average particle size of 5.6 m, compacting and firing at 1170{sup o}C for 1 h produces materials with densities similar to clay-based ceramics that exhibit low water absorption. Sintering reduces the amount of glass, quartz, gehlenite and anhydrite, but increases formation of anorthite, mullite, hematite and cristobalite. SEM confirms the formation of a dense ceramic at 1170{sup o}C and indicates that pyroplastic effects cause pore formation and bloating at 1190{sup o}C. 23 refs., 6 figs., 2 tabs.

  20. Influence of diopside: feldspar ratio in ceramic reactions assessed by quantitative phase analysis (X-ray diffraction - Rietveld method)

    International Nuclear Information System (INIS)

    Kuzmickas, L.; Andrade, F.R.D.; Szabo, G.A.J.; Motta, J.F.M.; Cabral Junior, M.

    2013-01-01

    White ceramics were produced with raw mixtures prepared with varying proportions of diopside-rich rock (0 to 20 wt.%) and potassic feldspar (40 to 20 wt.%), and fixed proportions of kaolinite (40 wt.%) and quartz (20 wt.%), fired in a temperature range from 1170 to 1210 deg C. The phases identified in the experimental ceramics were quartz, anorthite, mullite and glass, and their relative mass proportions were determined by X-ray diffraction (Rietveld method). The addition of diopside as a partial substitute for potassic feldspar causes the formation of a calcium silicate, analogous of the natural anorthite (CaSi 2 Al 2 O 8 ) in the ceramics, with proportional reduction in its glass and mullite contents. Water absorption and porosity of the ceramic bodies clearly decrease with increasing firing temperature, while the effect of the raw mixture composition on the physical and mechanical properties of the ceramics is less evident. Diopside-rich rock has low iron content (1.5 wt.% Fe 2 O 3 ) and, therefore, promotes white burning. (author)

  1. Microstructural analysis of ceramic masses with waste kaolin addition for the red ceramic production

    International Nuclear Information System (INIS)

    Vida, Talita Almeida; Fagury Neto, Elias; Rabelo, Adriano Alves

    2010-01-01

    Incorporating reject industrial ceramic mixtures has proved viable in the reduction of environmental liabilities. In this study, we sought to study the potential use of ceramic formulations with the addition of tailings from the production of kaolin clay to the region of the city of Maraba-PA. Formulations were obtained with two clays of this region with the addition of up to 60% by weight of kaolin waste. The microstructural analyses were carried out from the preparation of specimens that were sintered at 1000 and 1200 °C with level 3 hours. The samples prepared were used to observe the microstructure by optical microscope, to determine the constituents of each formulation after burning. And later analysis was performed X-rays diffraction, to quantify the phases present. It was observed that increasing the content of the mixture of kaolin clay caused the reaction of kaolinite forming the primary mullite from 1000 ° C. For a firing temperature around 1200 ° C showed the presence of mullite even the addition of 20% kaolin, noting also the presence of secondary kaolinite. (author)

  2. Single-crystal diffraction at the Extreme Conditions beamline P02.2: procedure for collecting and analyzing high-pressure single-crystal data.

    Science.gov (United States)

    Rothkirch, André; Gatta, G Diego; Meyer, Mathias; Merkel, Sébastien; Merlini, Marco; Liermann, Hanns Peter

    2013-09-01

    Fast detectors employed at third-generation synchrotrons have reduced collection times significantly and require the optimization of commercial as well as customized software packages for data reduction and analysis. In this paper a procedure to collect, process and analyze single-crystal data sets collected at high pressure at the Extreme Conditions beamline (P02.2) at PETRA III, DESY, is presented. A new data image format called `Esperanto' is introduced that is supported by the commercial software package CrysAlis(Pro) (Agilent Technologies UK Ltd). The new format acts as a vehicle to transform the most common area-detector data formats via a translator software. Such a conversion tool has been developed and converts tiff data collected on a Perkin Elmer detector, as well as data collected on a MAR345/555, to be imported into the CrysAlis(Pro) software. In order to demonstrate the validity of the new approach, a complete structure refinement of boron-mullite (Al5BO9) collected at a pressure of 19.4 (2) GPa is presented. Details pertaining to the data collections and refinements of B-mullite are presented.

  3. Study of clay chemical composition in formation of new phases in crystalline materials ceramic; Estudo da composicao quimica de argilas na formacao de novas fases cristalinas em materiais ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Lima, L.K.S.; Goncalves, W.P.; Silva, V.J.; Dias, G.; Neves, G.A.; Santana, L.N.L., E-mail: lizandralima15@gmail.com, E-mail: lisiane@dema.ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Unidade Academica de Engenharia dos Materiais

    2016-07-01

    The knowledge of the characteristics of raw materials and the behavior of these during the heat treatment is crucial before starting any manufacturing process of clay-based products. The objective of this work was to study phase transformations of clay under different heat treatments using conventional oven. To achieve the same were used two clays coming from the municipality of Cubati - PB and kaolin from an industry in the Northeast. The samples were subjected to beneficiation process, crushing, grinding and sieving and further characterized: chemical analysis, particle size, thermal and mineralogical. For heat treatment temperatures employed were 1000, 1100 and 1200 ° C, heating rate 5 ° C / min and residence time of 60min. After this step, the mineralogical characterization was performed by x-ray diffraction technique. Clays with larger particle size fraction below 2um and greater amount of flux oxides showed higher amount of mullite for the temperatures studied. The results also showed nucleation of mullite phase from 1100 °C, a band 2theta in the range of between 20 and 25°, characteristic of amorphous silica and the temperature rise was observed intensification of crystalline phases. (author)

  4. PEO of pre-anodized Al–Si alloys: Corrosion properties and influence of sealings

    Energy Technology Data Exchange (ETDEWEB)

    Mohedano, M., E-mail: marta.mohedano@hzg.de [Helmholtz Zentrum Geesthacht, Magnesium Innovation Centre, Institute of Materials Research, Max-Planck-Str. 1, D-21502 Geesthacht (Germany); Matykina, E.; Arrabal, R.; Mingo, B.; Pardo, A. [Departamento de Ciencia de Materiales, Facultad de Ciencias Químicas, Universidad Complutense, 28040 Madrid (Spain)

    2015-08-15

    Highlights: • A356 gravity-cast and rheocast pre-anodized aluminium alloys were coated by PEO. • Different sealing techniques were applied after the coating process. • Iron-rich constituents of the substrate occlude the continuity of the porous anodic film. • PEO coatings consisted of a mixture of α-Al{sub 2}O{sub 3}, γ-Al{sub 2}O{sub 3} and mullite. • Post-treatments improved both hydrophobic and corrosion properties. - Abstract: Voltage-controlled PEO coatings were developed on A356 aluminum alloys (gravity-cast and rheocast) with a pre-anodized layer. The influence of the alloy manufacturing process and the effect of Si-rich phase on the structure and composition of the oxide layers were evaluated using SEM, EDS and XRD. The pre-anodized oxide layer preserves the microstructure of the substrate due to the presence of secondary phases that have a different behavior relative to the matrix during anodizing. PEO coatings consisted of a mixture of α-Al{sub 2}O{sub 3}, γ-Al{sub 2}O{sub 3} and mullite. The corrosion behavior and the effectiveness of different sealing techniques based on salts of nickel, cobalt, cerium and phosphonic acid were also studied. Post-treatments improved the hydrophobic properties of the coatings and showed a beneficial effect, significantly increasing the coating impedance and thereby reducing the susceptibility to corrosion.

  5. Microstructural characterization and influence of manufacturing parameters on technological properties of vitreous ceramic materials

    International Nuclear Information System (INIS)

    Njoya, D.; Hajjaji, M.; Bacaoui, A.; Njopwouo, D.

    2010-01-01

    Microstructure of vitreous ceramic samples manufactured from kaolinitic-clay and feldspars raw materials from Cameroon was investigated in the range 1150-1250 deg. C by X-ray diffraction and scanning electron microscopy and by measuring some technological properties. Moreover, the simultaneous influence of feldspars content, heating temperature and soaking time on water absorption and firing shrinkage was evaluated by adopting the response surface methodology (Doehlert matrix), using the New Efficient Methodology for Research using Optimal Design (NEMROD) software. The results show that a spinel phase, mullite, glassy phase and some amount of hematite were formed. However, the spinel phase and potassic feldspar, as compared to the sodic one, disappeared at moderate firing temperature and soaking time. Apparently, mullite developed from spinel phase, which is formed from the demixion of metakaolin. On the other hand, it is found that the effects of fluxing content and firing temperature on the measured properties were almost similar and more influent than soaking time. Antagonistic and synergetic interactions existed between the considered parameters, and their importance differed for the considered properties. By using this mathematical tool, suitable operating conditions for manufacturing vitreous bodies were determined.

  6. Study of new occurrences of plastic (ball) clays from northeastern Brazil for use in refractory ceramics; Estudo de novas ocorrencias de argilas plasticas (ball clays) do nordeste do Brasil para uso em ceramicas refratarias

    Energy Technology Data Exchange (ETDEWEB)

    Cartaxo, J.M.; Bastos, P. de M.; Santana, L.N.L.; Menezes, R.R.; Neves, G.A.; Ferreira, H.C., E-mail: julianamelo25@gmail.com, E-mail: paulos@cstr.ufcg.edu.br, E-mail: lisiane.navarro@ufcg.edu.br, E-mail: romualdo.menezes@ufcg.edu.br, E-mail: gelmires.neves@ufcg.edu.br, E-mail: heber.ferreira@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais

    2016-10-15

    The northeast of Brazil has large deposits of ball clays generally situated in Barreiras Formation and are used in white ceramic and refractory materials. These clays are composed of secondary kaolinite and organic matter, being very plastic and when subjected to elevated temperatures burn with white colors and present phase transformations showing mainly crystals formation of mullite and cristobalite. This work aims to study new deposits of ball clays in order to use them to refractory materials production. The clays were characterized by laser diffraction, X-ray diffraction (XRD), X-ray fluorescence, refractoriness, thermal analysis, and scanning electron microscopy (SEM). The samples were pressed and sintered at 1000, 1150, 1250, 1280 and 1400 °C. The characterization after firing was carried out by XRD and SEM. Then, the physical and mechanical properties - absorption, porosity and flexural strength, were determined. The results showed that the clays presented formation of mullite crystals with physical, chemical and mineralogical properties suitable for use in refractory ceramics. (author)

  7. Materials analyses of ceramics for glass furnace recuperators

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G.W.; Tennery, V.J.

    1979-11-01

    The use of waste heat recuperation systems offers significant promise for meaningful energy conservation in the process heat industries. This report details the analysis of candidate ceramic recuperator materials exposed to simulated industrial glass furnace hot flue gas environments. Several candidate structural ceramic materials including various types of silicon carbide, several grades of alumina, mullite, cordierite, and silicon nitride were exposed to high-temperature flue gas atmospheres from specially constructed day tank furnaces. Furnace charging, operation, and batch composition were selected to closely simulate industrial practice. Material samples were exposed in flues both with and without glass batch in the furnace for times up to 116 d at temperatures from 1150 to 1550/sup 0/C (2100 to 2800/sup 0/F). Exposed materials were examined by optical microscopy, scanning electron microscopy, energy dispersive x-ray analysis, x-ray diffraction, and x-ray fluorescence to identify material degradation mechanisms. The materials observations were summarized as: Silicon carbide exhibited enhanced corrosion at lower temperatures (1150/sup 0/C) when alkalies were deposited on the carbide from the flue gas and less corrosion at higher temperatures (1550/sup 0/C) when alkalies were not deposited on the carbide; alumina corrosion depended strongly upon purity and density and alumina contents less than 99.8% were unsatisfactory above 1400/sup 0/C; and mullite and cordierite are generally unacceptable for application in soda-lime glass melting environments at temperatures above 1100/sup 0/C.

  8. Influence of diopside: feldspar ratio in ceramic reactions assessed by quantitative phase analysis (X-ray diffraction - Rietveld method)

    Energy Technology Data Exchange (ETDEWEB)

    Kuzmickas, L.; Andrade, F.R.D.; Szabo, G.A.J. [Universidade de Sao Paulo (IGc/USP), SP (Brazil). Inst. de Geociencias. Dept. de Mineralogia e Geotecnia; Motta, J.F.M.; Cabral Junior, M., E-mail: lukuzmickas@gmail.com, E-mail: dias@usp.br, E-mail: gajszabo@usp.b, E-mail: motta.jf@gmail.com, E-mail: marsis@ipt.br [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil). Secao de Recursos Minerais e Tecnologia Ceramica

    2013-04-15

    White ceramics were produced with raw mixtures prepared with varying proportions of diopside-rich rock (0 to 20 wt.%) and potassic feldspar (40 to 20 wt.%), and fixed proportions of kaolinite (40 wt.%) and quartz (20 wt.%), fired in a temperature range from 1170 to 1210 deg C. The phases identified in the experimental ceramics were quartz, anorthite, mullite and glass, and their relative mass proportions were determined by X-ray diffraction (Rietveld method). The addition of diopside as a partial substitute for potassic feldspar causes the formation of a calcium silicate, analogous of the natural anorthite (CaSi{sub 2}Al{sub 2}O{sub 8}) in the ceramics, with proportional reduction in its glass and mullite contents. Water absorption and porosity of the ceramic bodies clearly decrease with increasing firing temperature, while the effect of the raw mixture composition on the physical and mechanical properties of the ceramics is less evident. Diopside-rich rock has low iron content (1.5 wt.% Fe{sub 2}O{sub 3}) and, therefore, promotes white burning. (author)

  9. Study of clay chemical composition in formation of new phases in crystalline materials ceramic

    International Nuclear Information System (INIS)

    Lima, L.K.S.; Goncalves, W.P.; Silva, V.J.; Dias, G.; Neves, G.A.; Santana, L.N.L.

    2016-01-01

    The knowledge of the characteristics of raw materials and the behavior of these during the heat treatment is crucial before starting any manufacturing process of clay-based products. The objective of this work was to study phase transformations of clay under different heat treatments using conventional oven. To achieve the same were used two clays coming from the municipality of Cubati - PB and kaolin from an industry in the Northeast. The samples were subjected to beneficiation process, crushing, grinding and sieving and further characterized: chemical analysis, particle size, thermal and mineralogical. For heat treatment temperatures employed were 1000, 1100 and 1200 ° C, heating rate 5 ° C / min and residence time of 60min. After this step, the mineralogical characterization was performed by x-ray diffraction technique. Clays with larger particle size fraction below 2um and greater amount of flux oxides showed higher amount of mullite for the temperatures studied. The results also showed nucleation of mullite phase from 1100 °C, a band 2theta in the range of between 20 and 25°, characteristic of amorphous silica and the temperature rise was observed intensification of crystalline phases. (author)

  10. Filtration Efficiency of Functionalized Ceramic Foam Filters for Aluminum Melt Filtration

    Science.gov (United States)

    Voigt, Claudia; Jäckel, Eva; Taina, Fabio; Zienert, Tilo; Salomon, Anton; Wolf, Gotthard; Aneziris, Christos G.; Le Brun, Pierre

    2017-02-01

    The influence of filter surface chemistry on the filtration efficiency of cast aluminum alloys was evaluated for four different filter coating compositions (Al2O3—alumina, MgAl2O4—spinel, 3Al2O3·2SiO2—mullite, and TiO2—rutile). The tests were conducted on a laboratory scale with a filtration pilot plant, which facilitates long-term filtration tests (40 to 76 minutes). This test set-up allows the simultaneous use of two LiMCAs (before and after the filter) for the determination of the efficiency of inclusion removal. The four tested filter surface chemistries exhibited good thermal stability and mechanical robustness after 750 kg of molten aluminum had been cast. All four filter types exhibited a mean filtration efficiency of at least 80 pct. However, differences were also observed. The highest filtration efficiencies were obtained with alumina- and spinel-coated filter surfaces (>90 pct), and the complete removal of the largest inclusions (>90 µm) was observed. The efficiency was slightly lower with mullite- and rutile-coated filter surfaces, in particular for large inclusions. These observations are discussed in relation to the properties of the filters, in particular in terms of, for example, the surface roughness.

  11. Dynamic tensile response of alumina-Al composites

    International Nuclear Information System (INIS)

    Atisivan, R.; Bandyopadhyay, A.; Gupta, Y. M.

    2002-01-01

    Plate impact experiments were carried out to examine the high strain-rate tensile response of alumina-aluminum (Al) composites with tailored microstructures. A novel processing technique was used to fabricate interpenetrating phase alumina-aluminum composites with controlled microstructures. Fused deposition modeling (FDM), a commercially available rapid prototyping technique, was used to produce the controlled porosity mullite ceramic preforms. Alumina-Al composites were then processed via reactive metal infiltration of porous mullite ceramics. With this approach, both the micro as well as the macro structures can be designed via computer aided design (CAD) to tailor the properties of the composites. Two sets of dynamic tensile experiments were performed. In the first, the metal content was varied between 23 and 39 wt. percent. In the second, the microstructure was varied while holding the metal content nearly constant. Samples with higher metal content, as expected, displayed better spall resistance. For a given metal content, samples with finer metal diameter showed better spall resistance. Relationship of the microstructural parameters on the dynamic tensile response of the structured composites is discussed here

  12. Stoneware tile manufacturing using rice straw ash as feldspar replacement

    International Nuclear Information System (INIS)

    Alvaro Guzman, A.; John Torres, L.; Martha Cedeno, V.; Silvio Delvasto, A.; Vicente Amigo, B.; Enrique Sanchez, V.

    2013-01-01

    In this research are presented the results of using rice straw ash (RSA) in low proportions as substitute of feldspar for manufacturing stoneware tiles. Specimens of semidry triaxial mixtures, where feldspar was substituted for different percentages (25 % and 50 %) of RSA, were prepared by uniaxial pressing, followed by drying and sintering. Physical and mechanical properties of sintered bodies were evaluated. Porcelain stoneware tile specimens C0 and CF25 reached bending strength and water absorption values were in accordance with standard ISO 13006 (Annex G, BIa) ( ≥ 35 MPa and ≤ 0.5 %, respectively). However, in porcelain stoneware tile specimens CF50 due to bloating phenomenon was not possible obtain commercial tiles in accordance with standard ISO 13006. By using Scanning Electron Microscopy (SEM) needles of primary and secondary mullite were identified in a vitreous phase; and by using X-Ray Diffraction (XRD) mullite and quartz phases were identified. It was concluded that feldspar can be substituted positively by RSA in stoneware tile pastes. (Author)

  13. Stoneware tile manufacturing using rice straw ash as feldspar replacement; Fabricacion de gres porcelanico empleando ceniza de tamo de arroz en sustitucion del feldespato

    Energy Technology Data Exchange (ETDEWEB)

    Alvaro Guzman, A.; John Torres, L.; Martha Cedeno, V.; Silvio Delvasto, A.; Vicente Amigo, B.; Enrique Sanchez, V.

    2013-07-01

    In this research are presented the results of using rice straw ash (RSA) in low proportions as substitute of feldspar for manufacturing stoneware tiles. Specimens of semidry triaxial mixtures, where feldspar was substituted for different percentages (25 % and 50 %) of RSA, were prepared by uniaxial pressing, followed by drying and sintering. Physical and mechanical properties of sintered bodies were evaluated. Porcelain stoneware tile specimens C0 and CF25 reached bending strength and water absorption values were in accordance with standard ISO 13006 (Annex G, BIa) ( {>=} 35 MPa and {<=} 0.5 %, respectively). However, in porcelain stoneware tile specimens CF50 due to bloating phenomenon was not possible obtain commercial tiles in accordance with standard ISO 13006. By using Scanning Electron Microscopy (SEM) needles of primary and secondary mullite were identified in a vitreous phase; and by using X-Ray Diffraction (XRD) mullite and quartz phases were identified. It was concluded that feldspar can be substituted positively by RSA in stoneware tile pastes. (Author)

  14. Thermal Conductivity of Ceramic Thermal Barrier and Environmental Barrier Coating Materials

    Science.gov (United States)

    Zhu, Dong-Ming; Bansal, Narottam P.; Lee, Kang N.; Miller, Robert A.

    2001-01-01

    Thermal barrier and environmental barrier coatings (TBC's and EBC's) have been developed to protect metallic and Si-based ceramic components in gas turbine engines from high temperature attack. Zirconia-yttria based oxides and (Ba,Sr)Al2Si2O8(BSAS)/mullite based silicates have been used as the coating materials. In this study, thermal conductivity values of zirconia-yttria- and BSAS/mullite-based coating materials were determined at high temperatures using a steady-state laser heat flux technique. During the laser conductivity test, the specimen surface was heated by delivering uniformly distributed heat flux from a high power laser. One-dimensional steady-state heating was achieved by using thin disk specimen configuration (25.4 mm diam and 2 to 4 mm thickness) and the appropriate backside air-cooling. The temperature gradient across the specimen thickness was carefully measured by two surface and backside pyrometers. The thermal conductivity values were thus determined as a function of temperature based on the 1-D heat transfer equation. The radiation heat loss and laser absorption corrections of the materials were considered in the conductivity measurements. The effects of specimen porosity and sintering on measured conductivity values were also evaluated.

  15. Processing and mechanical behavior of Nicalon{reg_sign}/SiC composites with sol-gel derived oxide interfacial coatings

    Energy Technology Data Exchange (ETDEWEB)

    Shanmugham, S.; Liaw, P.K. [Tennessee Univ., Knoxville, TN (United States). Dept. of Materials Science and Engineering

    1996-10-01

    Recent analytical and finite element modeling studies have indicated that low modulus interface materials are desirable for obtaining Nicalon/SiC composites with good toughness. Two oxides, Al titanate and mullite, were chosen on this basis as interface materials. The oxide and C coatings were deposited by sol-gel and CVD, respectively. Nicalon/SiC composites with oxide/C and C/oxide/C interfaces were fabricated and evaluated for flexure strength in the as-processed and oxidized conditions. Composites with C/oxide/C interfaces retained considerable strength and damage-tolerant behavior even after 500 h oxidation at 1000 C in air. The C/oxide/C interface shows promise as a viable oxidation-resistant interface alternative to C or BN interfaces.

  16. Silicon carbide whisker reinforced composites and method for making same

    Science.gov (United States)

    Wei, G.C.

    1984-02-09

    The present invention is directed to the fabrication of ceramic composites which possess improved mechanical properties, especially increased fracture toughness. In the formation of these ceramic composites, the single-crystal SiC whiskers are mixed with fine ceramic powders of a ceramic material such as Al/sub 2/O/sub 3/, mullite, or B/sub 4/C. The mixtures which contain a homogeneous dispersion of the SiC whiskers are hot pressed at pressures in a range of about 28 to 70 MPa and temperatures in the range of about 1600 to 1950/sup 0/C with pressing times varying from about 0.75 to 2.5 hours. The resulting ceramic composites show an increase in fracture toughness of up to about 9 MPa.m/sup 1/2/ which represents as much as a two-fold increase over that of the matrix material.

  17. Microstructure and properties of ceramics and composites joined by plastic deformation.

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K. C.; Singh, D.; Chen, N.; Gutierrez-Mora, F.; Lorenzo-Martin, M. de la, Cinta; Dominguez-Rodriguez, A.; Routbort, J. L.; Energy Systems; Univ. of Seville

    2008-12-01

    A review is presented of the design of suitable materials systems for joining by high-temperature plastic deformation, details of the joining techniques, microstructures and properties of the resulting composite bodies, and prospects and limitation for this type of joining technology. Joining parameters and resulting forms are discussed for Al{sub 2}O{sub 3}/mullite particulate composites, Y{sub 2}O{sub 3}-stabilized ZrO{sub 2} particulate/Al{sub 2}O{sub 3} particulate and whisker-reinforced composites, hydroxyapatite bioceramics, La{sub 0.85}Sr{sub 0.15}MnO{sub 3} electronic ceramics, MgF{sub 2} optical ceramics, and Ni{sub 3}Al intermetallics. Results are contrasted with those obtained by other methods of joining brittle, high-temperature materials, with special focus on durability and mechanical properties.

  18. Microstructure and properties of ceramics and composites joined by plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Goretta, K.C. [Argonne National Laboratory, Argonne, IL 60439-4838 (United States)], E-mail: ken.goretta@aoard.af.mil; Singh, D.; Chen Nan [Argonne National Laboratory, Argonne, IL 60439-4838 (United States); Gutierrez-Mora, F.; Cinta Lorenzo-Martin, M. de la [Argonne National Laboratory, Argonne, IL 60439-4838 (United States); University of Seville, Seville 41080 (Spain); Dominguez-Rodriguez, A. [University of Seville, Seville 41080 (Spain); Routbort, J.L. [Argonne National Laboratory, Argonne, IL 60439-4838 (United States)

    2008-12-20

    A review is presented of the design of suitable materials systems for joining by high-temperature plastic deformation, details of the joining techniques, microstructures and properties of the resulting composite bodies, and prospects and limitation for this type of joining technology. Joining parameters and resulting forms are discussed for Al{sub 2}O{sub 3}/mullite particulate composites, Y{sub 2}O{sub 3}-stabilized ZrO{sub 2} particulate/Al{sub 2}O{sub 3} particulate and whisker-reinforced composites, hydroxyapatite bioceramics, La{sub 0.85}Sr{sub 0.15}MnO{sub 3} electronic ceramics, MgF{sub 2} optical ceramics, and Ni{sub 3}Al intermetallics. Results are contrasted with those obtained by other methods of joining brittle, high-temperature materials, with special focus on durability and mechanical properties.

  19. Alumina composites for oxide/oxide fibrous monoliths

    International Nuclear Information System (INIS)

    Cruse, T. A.; Polzin, B. J.; Picciolo, J. J.; Singh, D.; Tsaliagos, R. N.; Goretta, K. C.

    2000-01-01

    Most work on ceramic fibrous monoliths (FMs) has focused on the Si 3 N 4 /BN system. In an effort to develop oxidation-resistant FMs, several oxide systems have recently been examined. Zirconia-toughened alumina and alumina/mullite appear to be good candidates for the cell phase of FMs. These composites offer higher strength and toughness than pure alumina and good high-temperature stability. By combining these oxides, possibly with a weaker high-temperature oxide as the cell-boundary phase, it should be possible to product a strong, resilient FM that exhibits graceful failure. Several material combinations have been examined. Results on FM fabrication and microstructural development are presented

  20. Gehlenite and anorthite formation from fluid fly ash

    Science.gov (United States)

    Perná, Ivana; Šupová, Monika; Hanzlíček, Tomáš

    2018-04-01

    Fluid fly ash could be considered a waste, but, when well treated, it may also become a useful secondary source material. Its rather high content of calcium-containing phases along with thermally treated alumino-silicate residues resulting from coal combustion can lead to the formation of a stable system with newly formatted phases. The high temperature destroys the clay lattice and activates a new configuration of aluminum ions, changing their coordination to oxygen. The effect is accompanied by changes in charge in the surroundings, which are compensated for by calcium ions. The higher the temperature of the fluid ash treatment, the more pronounced the appearance of gehlenite and anorthite in the final mass. Both are natural materials and, together with mullite and anhydrite, they could ensure safety and protection even if exposed to open fire of up to 1150 °C.

  1. Implementation of industrial waste ferrochrome slag in conventional and low cement castables: Effect of microsilica addition

    Directory of Open Access Journals (Sweden)

    Pattem Hemanth Kumar

    2014-06-01

    Samples with decreasing cement content 15–05 wt.% were formulated in combination of both slag and calcined bauxite as matrix components. Effects of varying 0–10 wt.% microsilica as a micro-fine additive in these castables were investigated in this work. Pore filling properties of microsilica improved apparent porosity and bulk density. Phase analysis through X-ray diffraction techniques demonstrates successful formation of spinel and mullite crystalline phases. Mechanical behavior was evaluated through cold crushing strength and residual cold crushing strength after five consecutive water quenching cycles. Scanning electron microscopy measurements were carried out in order to better understand the packing density and reaction mechanisms of fired castables. Slag containing castables portrays good thermal properties such as thermal shock resistance, permanent linear change and pyrometric cone equivalent.

  2. Selection of refractory materials for acid tanks at the CSN continuous pickling line

    International Nuclear Information System (INIS)

    Silva, Sidiney Nascimento; Marques, Oscar Rosa; Bueno, Mauricio Chaves; Longo, Elson; Silva Pinheiro, Adriano da

    1997-01-01

    Aiming at the revamping of the CSN continuous pickling line 4 acid tanks, a Post Mortem study of the refractory lining was carried out. The collected samples were characterized through techniques such as chemical analysis, mercury porosimetry, X-ray diffraction and scanning electronic microscopy. Trying to reproduce the operational conditions closely, laboratorial simulations were carried out. Such simulations lead to the addition of some alterations on the test method proposed by ABNT. Primarily, the sulfuric acid was substituted by hydrochloric acid (30%), containing iron in solution (130g/l). As result, it was concluded that acid resistant refractories containing a smaller alumina and /or corundum and mullite concentrations, presenting a smaller open porosity and average pore diameter, have a better performance face to corrosion due to hydrochloric acid solution. In addition, abrasion wear resistance tests, according to the ASTM-G65-85 standard were carried out in order to select different materials to the acid tanks cells. (author)

  3. Prevention of trace and major element leaching from coal combustion products by hydrothermally-treated coal ash

    Energy Technology Data Exchange (ETDEWEB)

    Adnadjevic, B.; Popovic, A.; Mikasinovic, B. [University of Belgrade, Belgrade (Serbia). Dept. of Chemistry

    2009-07-01

    The most important structural components of coal ash obtained by coal combustion in 'Nikola Tesla A' power plant located near Belgrade (Serbia) are amorphous alumosilicate, alpha-quartz, and mullite. The phase composition of coal ash can be altered to obtain zeolite type NaA that crystallizes in a narrow crystallization field (SiO{sub 2}/Al{sub 2}O{sub 3}; Na{sub 2}O/SiO{sub 2}; H{sub 2}O/Na{sub 2}O ratios). Basic properties (crystallization degree, chemical composition, the energy of activation) of obtained zeolites were established. Coal ash extracts treated with obtained ion-exchange material showed that zeolites obtained from coal ash were able to reduce the amounts of iron, chromium, nickel, zinc, copper, lead, and manganese in ash extracts, thus proving its potential in preventing pollution from dump effluent waters.

  4. Properties of geopolymer binders prepared from milled pond ash

    Directory of Open Access Journals (Sweden)

    J. Temuujin

    2017-09-01

    Full Text Available Alkali-activated materials were prepared from pond ash from the Darkhan city (Mongolia thermal power station. This ash contains about 60 wt % X-ray amorphous material in addition to quartz, mullite, hematite and magnesioferrite, and presents significant storage problems since it is accumulating in large amounts and is a hazardous waste, containing 90–100 ppm of the heavy metals As, Pb and Cr, and about 800 ppm Sr. Alkali-activated materials synthesized from the as-received pond ash achieved compressive strengths of only 3.25 MPa. Reduction of the particle size by mechanical milling for up to 30 min progressively increases the compressive strength of the resulting alkali-activated geopolymer up to 15.4 MPa. Leaching tests indicate that the combination of milling and alkali treatment does not cause the release of the hazardous heavy metals from the product, making it suitable for construction applications.

  5. Effect of PVP Intermediate Layer on the Properties of SAPO 34 Membrane

    Directory of Open Access Journals (Sweden)

    Jugal K. Das

    2012-01-01

    Full Text Available SAPO 34 zeolite membranes were prepared on a tubular mullite support. Before membrane preparation, the support surfaces were coated with seed crystals. Seeds particles were prepared by hydrothermal synthesis. Before seeding, the substrates were treated with polyvinylpyrrolidone (PVP to orient the seeds. Both the treated and untreated supports were seeded, and membranes were synthesized on those support tubes by ex situ hydrothermal method. The PVP molecule exists in the two resonance structures. Hence the acylamino bond –N+ = C–O-– acts as intermediate linker between support surface and seed surface. Due to charge interaction, the seed crystals were anchored strongly to support surface. The synthesized membranes along with seed crystals were characterized by XRD, FESEM, and EDAX analysis. The single-gas permeation with CO2 and H2 was investigated. Up to 5 bar of feed pressure, the permselectivity of CO2 and H2 was as high as 4.2.

  6. Characterization Ag/AgCl reference electrode by U/U3+ equilibrium potential measurements in LiCl-KCl eutectic melt

    International Nuclear Information System (INIS)

    Kobayashi, Fumiaki; Kitawaki, Shinichi; Amamoto, Ippei; Igarashi, Miyuki

    1999-02-01

    The Ag/ AgCl reference electrode is often used in electrochemical measurements of molten chloride system. By measuring the U/U 3+ equilibrium potential in the cell, U(s) | UCl 3 , LiCl-KCl parallel LiCl-KCl, Ag + | Ag (s), the characterization of the Ag/AgCl reference electrode was made. The behavior of two types of reference electrode having either a mullite or a Pyrex-glass membrane bridge was examined. It was confirmed that the two types of reference electrode can be regarded as almost equivalent. The reproducibility of the reading from the electrodes having the identical construction was showing to be within 0.003 V. (author)

  7. Structure and performance of polymer-derived bulk ceramics determined by method of filler incorporation

    Science.gov (United States)

    Konegger, T.; Schneider, P.; Bauer, V.; Amsüss, A.; Liersch, A.

    2013-12-01

    The effect of four distinct methods of incorporating fillers into a preceramic polymer matrix was investigated with respect to the structural and mechanical properties of the resulting materials. Investigations were conducted with a polysiloxane/Al2O3/ZrO2 model system used as a precursor for mullite/ZrO2 composites. A quantitative evaluation of the uniformity of filler distribution was obtained by employing a novel image analysis. While solvent-free mixing led to a heterogeneous distribution of constituents resulting in limited mechanical property values, a strong improvement of material homogeneity and properties was obtained by using solvent-assisted methods. The results demonstrate the importance of the processing route on final characteristics of polymer-derived ceramics.

  8. PEO of pre-anodized Al-Si alloys: Corrosion properties and influence of sealings

    Science.gov (United States)

    Mohedano, M.; Matykina, E.; Arrabal, R.; Mingo, B.; Pardo, A.

    2015-08-01

    Voltage-controlled PEO coatings were developed on A356 aluminum alloys (gravity-cast and rheocast) with a pre-anodized layer. The influence of the alloy manufacturing process and the effect of Si-rich phase on the structure and composition of the oxide layers were evaluated using SEM, EDS and XRD. The pre-anodized oxide layer preserves the microstructure of the substrate due to the presence of secondary phases that have a different behavior relative to the matrix during anodizing. PEO coatings consisted of a mixture of α-Al2O3, γ-Al2O3 and mullite. The corrosion behavior and the effectiveness of different sealing techniques based on salts of nickel, cobalt, cerium and phosphonic acid were also studied. Post-treatments improved the hydrophobic properties of the coatings and showed a beneficial effect, significantly increasing the coating impedance and thereby reducing the susceptibility to corrosion.

  9. Chemical characterization of bottom ashes generated during combustion of a Colombian mineral coal in a thermal power plant

    International Nuclear Information System (INIS)

    Pinheiro, H.S.; Nogueira, R.E.F.Q.; Lobo, C.J.S.; Nobre, A.I.S.; Sales, J.C.; Silva, C.J.M.

    2012-01-01

    Bottom ashes generated during combustion of a mineral coal from Colombia were characterized by X-ray fluorescence spectrometry and X-ray diffraction. The interest in this particular coal is due to the fact that it will be used by a thermal power plant in Ceara, Northeastern Brazil, where it could produce over 900 tons of different residues/combustion products every day. Results from Xray fluorescence allowed identification and quantification of elements present in the sample: silicon (59,17%), aluminum (13,17%), iron (10,74%), potassium (6,11%), titanium (2,91%), calcium (4,97%), sulphur (0,84%) and others (2,09%). The X-ray diffraction revealed patterns from silica, mullite, calcium sulphate and hydrated sodium. Results obtained so far indicate that the material is a potential raw-material for use in the formulation of ceramic components (author)

  10. Chemical characterization of bottom ashes generated during combustion of a Colombian mineral coal in a thermal power plant; Caracterizacao quimica das cinzas de fundo originadas pela combustao, em usina termoeletrica, de um carvao mineral do nordeste da Colombia

    Energy Technology Data Exchange (ETDEWEB)

    Pinheiro, H.S.; Nogueira, R.E.F.Q.; Lobo, C.J.S.; Nobre, A.I.S.; Sales, J.C.; Silva, C.J.M., E-mail: hspfisica@hotmail.com [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil). Centro de Tecnologia. Dept. de Engenharia Metalurgica e de Materiais

    2012-07-01

    Bottom ashes generated during combustion of a mineral coal from Colombia were characterized by X-ray fluorescence spectrometry and X-ray diffraction. The interest in this particular coal is due to the fact that it will be used by a thermal power plant in Ceara, Northeastern Brazil, where it could produce over 900 tons of different residues/combustion products every day. Results from Xray fluorescence allowed identification and quantification of elements present in the sample: silicon (59,17%), aluminum (13,17%), iron (10,74%), potassium (6,11%), titanium (2,91%), calcium (4,97%), sulphur (0,84%) and others (2,09%). The X-ray diffraction revealed patterns from silica, mullite, calcium sulphate and hydrated sodium. Results obtained so far indicate that the material is a potential raw-material for use in the formulation of ceramic components (author)

  11. Characterization and sintering of ATR aluminia from niobium

    International Nuclear Information System (INIS)

    Shibuya, N.H.

    1987-01-01

    The characterization of resultante slag from Aluminothermic Reduction (ATR) process to obtain metallic niobium is presented. The slag was characterized for concentration and phases of aluminia by X-ray diffractometry. The results show that 70% of the slag is constituted by α aluminia. The lixiviation and calcination of the slag increased the α aluminia concentration to 95%, the slag was used for producing samples to be burning in three furnaces: electrical resistance furnace in the air, and two furnaces in the vacuum. The burned samples were characterized by microscopy, ultrasonic analysis, density measurements and X-ray diffractometry. The sintering in the vacuum is possible because the samples burned in vacuum presented major density. The formation of NbO 2 and mullite was observed, by X-ray diffractometry. The data from optical microscopy, density measurements and X-ray diffractometry show high porosity. (M.C.K.) [pt

  12. Oxidation-resistant interface coatings for SiC/SiC composites

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, E.R.; Hurley, J.W.; Lowden, R.A. [Oak Ridge National Lab., TN (United States)] [and others

    1996-08-01

    The characteristics of the fiber-matrix interfaces in ceramic matrix composites control the mechanical behavior of these composites. Finite element modeling (FEM) was performed to examine the effect of interface coating modulus and coefficient of thermal expansion on composite behavior. Oxide interface coatings (mullite and alumina-titania) produced by a sol-gel method were chosen for study as a result of the FEM results. Amorphous silicon carbide deposited by chemical vapor deposition (CVD) is also being investigated for interface coatings in SiC-matrix composites. Processing routes for depositing coatings of these materials were developed. Composites with these interfaces were produced and tested in flexure both as-processed and after oxidation to examine the suitability of these materials as interface coatings for SiC/SiC composites in fossil energy applications.

  13. Comparison of Refractory Performance in Black Liquor Gasifiers and a Smelt Test System

    International Nuclear Information System (INIS)

    Peascoe, RA

    2001-01-01

    Prior laboratory corrosion studies along with experience at the black liquor gasifier in New Bern, North Carolina, clearly demonstrate that serious material problems exist with the gasifier's refractory lining. Mullite-based and alumina-based refractories used at the New Bern facility suffered significant degradation even though they reportedly performed adequately in smaller scale systems. Oak Ridge National Laboratory's involvement in the failure analysis, and the initial exploration of suitable replacement materials, led to the realization that a simple and reliable, complementary method for refractory screening was needed. The development of a laboratory test system and its suitability for simulating the environment of black liquor gasifiers was undertaken. Identification and characterization of corrosion products were used to evaluate the test system as a rapid screening tool for refractory performance and as a predictor of refractory lifetime. Results from the test systems and pl ants were qualitatively similar

  14. Environmental Barrier Coatings (EBC) for Ceramic Matrix Composite (CMC) Materials

    Science.gov (United States)

    Lee,Kang

    2001-01-01

    The upper use temperature of current Environmental Barrier Coatings (EBC's) based on mullite and BSAS (EPM EBC's) is limited to -255 F due to silica volatility, chemical reactions, and high thermal conductivity. Therefore, new EBC s having low CTE, good chemical compatibility, and high melting point (greater than 2700 F ) are being investigated. Sinter-resistant, low thermal conductivity EBC s are strongly desired to achieve the UEET EBC goal of 270 F EBC surface temperature and 30 F AT over long exposures (greater than 1000 hr). Key areas affecting the upper temperature limit of current EBC s as well as the ongoing efforts to develop next generation EBC s in the UEET Program will be discussed.

  15. Development of low-expansion ceramics with strength retention to elevated temperatures. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hirschfeld, D.A.; Brown, J.J. Jr. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1994-09-01

    The development of advanced engines has resulted in the need for new ceramic compositions which exhibit thermo-mechanical properties suitable for the engine environment, e.g., low thermal expansion, stability to 1,200 C, and thermal shock resistance. To meet these goals, a two phase research program was instituted. In the first phase, new oxide ceramics were identified in the AlPO{sub 4}-{beta}-eucryptite, {beta}-cristobalite, mullite and zircon systems. This research focused on screening and property characterization of ceramics in the four systems. The most promising compositions in the AlPO{sub 4}-{beta}-eucryptite and zircon systems were then further evaluated and developed in the second phase with the goal of being ready for prototype testing in actual engines. Of the compositions, calcium magnesium zirconium phosphate (zircon system) exhibits the most desirable properties and is presently being developed for commercialization.

  16. Quantitative determination of the crystalline phases of the ceramic materials utilizing the Rietveld method

    International Nuclear Information System (INIS)

    Kniess, C.T.; Prates, P.B.; Lima, J.C. de; Kuhnen, N.C.; Riella, H.G.; Maliska, A.M.

    2009-01-01

    Ceramic materials have properties defined by their chemical and micro-structural composition. The quantification of the crystalline phases is a fundamental stage in the determination of the structure, properties and applications of a ceramic material. Within this context, this study aims is the quantitative determination of the crystalline phases of the ceramic materials developed with addition of mineral coal bottom ash, utilizing the X ray diffraction technique, through the method proposed by Rietveld. For the formulation of the ceramic mixtures a {3,3} simplex-lattice design was used, giving ten formulations of three components (two different types of clays and coal bottom ash). The crystalline phases identified in the ceramic materials after sintering at 1150 deg C during two hours are: quartz, tridimite, mullite and hematite. The proposed methodology utilizing the Rietveld method for the quantification relating to crystalline phases of the materials was shown to be adequate and efficient. (author)

  17. High temperature strengthening of zirconium-toughened ceramics

    International Nuclear Information System (INIS)

    Claussen, N.

    1986-01-01

    Transformation-toughened (i.e. ZrO/sub 2/-toughened) ceramics represent a new class of high performance ceramics with spectacular strength properties at low and intermediate temperatures. However, at temperatures above about 700 0 C, most of these tough oxide-base ceramics can no longer be used as load-bearing engineering parts because of characteristic deficiencies. The aim of the present paper is to provide and discuss microstructural design strategies which may enable ZrO/sub 2/-toughened ceramics to be applied at higher temperatures. From the various strategies suggested, three appear to show good prospects, namely (a) the prevention of glassy intergranular films, (b) the addition of hard high modulus particles and (c) whikser or fibre reinforcement. Experimental approaches are presented from some ZrO/sub 2/-toughened ceramics, elg. tetragonal ZrO/sub 2/ polycrystals and ZrO/sub 2/-toughened cordierite, spinel and mullite

  18. Valorization of sugarcane bagasse ash: producing glass-ceramic materials.

    Science.gov (United States)

    Teixeira, S R; Magalhães, R S; Arenales, A; Souza, A E; Romero, M; Rincón, J M

    2014-02-15

    Some aluminosilicates, for example mullite and wollastonite, are very important in the ceramic and construction industries. The most significant glass-ceramic for building applications has wollastonite as the main crystal phase. In this work we report on the use of sugarcane bagasse ash (SCBA) to produce glass-ceramics with silicates as the major crystalline phases. The glasses (frits) were prepared by mixing ash, limestone (calcium and magnesium carbonates) and potassium carbonate as the fluxing agent. X-ray fluorescence was used to determine the chemical composition of the glasses and their crystallization was assessed by using thermal analysis (DTA/DSC/TGA) and X-ray diffraction. The results showed that glass-ceramic material can be produced with wollastonite as the major phase, at a temperature lower than 900 °C. Copyright © 2014 Elsevier Ltd. All rights reserved.

  19. Effects of based Ca O and aluminum ash desulfurization agent on wearing of torpedo car refractories; Acao de agente dessulfurante a base de CaO + Al `ash`sobre o desgaste de refratario de carro torpedo

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Sidiney Nascimento; Marques, Oscar Rosa; Delgado, Paulo Roberto Senna [Companhia Siderurgica Nacional, Volta Redonda, RJ (Brazil); Longo, Elson; Varela, Jose Arana [Sao Carlos Univ., SP (Brazil). Dept. de Quimica; Justus, Sergio Murilo [Universidade Estadual de Ponta Grossa, PR (Brazil). Dept. de Engenharia de Materiais

    1996-12-31

    The introduction oa a new desulfurization agent, at Companhia Siderurgica Nacional (CSN) based Ca O and aluminum ash, have been strongly altered the work conditions of slag line refractories of torpedo car. The wearing mechanism of Al{sub 2} O{sub 3}.Si C.C refractories of torpedo car slag line is as follows: graphite and silicon carbide oxidation by the gas present in torpedo car atmosphere and sodium oxide from process slag; as result from these oxidation reactions, there is a increasing of refractory permeability, simultaneously the silica precipitation in the refractory matrix; the refractory matrix, rich in mullite, strongly reacts with the calcium oxide from slag and silica excess, precipitated from oxidation reactions; as consequence, the formation of low melting point phases occurs which accelerates the wearing of material. (author) 12 refs., 6 figs., 8 tabs.

  20. Demineralisation of a semianthracite char with molten salts/HCl

    International Nuclear Information System (INIS)

    Alfaro-Dominguez, M.; Sanchez Bajo, F.

    2006-01-01

    The effects of chemical heat treatments of a semianthracite char (AC) on the composition of the mineral fraction of the material are investigated. The starting char was first treated with a mixture of LiCl/KCl or LiCl/KCl/CaO at 743, 873 or 1173 K and the products obtained were then washed thoroughly with distilled water. A small fraction of these samples were treated with 10 -3 M HCl solution. The composition changes were studied by X-ray diffraction. The predominant mineral components initially present in the starting char are quartz, mullite, muscovite and/or kaolinite and oldhamite. The treatments of AC resulted in significant changes in the mineral fraction of the material, in particular when LiCl/KCl/CaO was used. In this case, spurrite, γ-calcium orthosilicate and gehlenite were formed, which were eliminated by treatment with 10 -3 M HCl solution

  1. Demineralisation of a semianthracite char with molten salts/HCl

    Energy Technology Data Exchange (ETDEWEB)

    Alfaro-Dominguez, M. [Departamento de Electronica e Ingenieria Electromecanica, Escuela de Ingenierias Industriales, Universidad de Extremadura, Avda de Elvas s/n, 06071 Badajoz (Spain)]. E-mail: malfaro@unex.es; Sanchez Bajo, F. [Departamento de Electronica e Ingenieria Electromecanica, Escuela de Ingenierias Industriales, Universidad de Extremadura, Avda de Elvas s/n, 06071 Badajoz (Spain)

    2006-06-30

    The effects of chemical heat treatments of a semianthracite char (AC) on the composition of the mineral fraction of the material are investigated. The starting char was first treated with a mixture of LiCl/KCl or LiCl/KCl/CaO at 743, 873 or 1173 K and the products obtained were then washed thoroughly with distilled water. A small fraction of these samples were treated with 10{sup -3} M HCl solution. The composition changes were studied by X-ray diffraction. The predominant mineral components initially present in the starting char are quartz, mullite, muscovite and/or kaolinite and oldhamite. The treatments of AC resulted in significant changes in the mineral fraction of the material, in particular when LiCl/KCl/CaO was used. In this case, spurrite, {gamma}-calcium orthosilicate and gehlenite were formed, which were eliminated by treatment with 10{sup -3} M HCl solution.

  2. Water Adsorption Isotherms on Fly Ash from Several Sources.

    Science.gov (United States)

    Navea, Juan G; Richmond, Emily; Stortini, Talia; Greenspan, Jillian

    2017-10-03

    In this study, horizontal attenuated total reflection (HATR) Fourier-transform infrared (FT-IR) spectroscopy was combined with quartz crystal microbalance (QCM) gravimetry to investigate the adsorption isotherms of water on fly ash, a byproduct of coal combustion in power plants. Because of composition variability with the source region, water uptake was studied at room temperature as a function of relative humidity (RH) on fly ash from several regions: United States, India, The Netherlands, and Germany. The FT-IR spectra show water features growth as a function of RH, with water absorbing on the particle surface in both an ordered (ice-like) and a disordered (liquid-like) structure. The QCM data was modeled using the Brunauer, Emmett, and Teller (BET) adsorption isotherm model. The BET model was found to describe the data well over the entire range of RH, showing that water uptake on fly ash takes place mostly on the surface of the particle, even for poorly combusted samples. In addition, the source region and power-plant efficiency play important roles in the water uptake and ice nucleation (IN) ability of fly ash. The difference in the observed water uptake and IN behavior between the four samples and mullite (3Al 2 O 3 ·2SiO 2 ), the aluminosilicate main component of fly ash, is attributed to differences in composition and the density of OH binding sites on the surface of each sample. A discussion is presented on the RH required to reach monolayer coverage on each sample as well as a comparison between surface sites of fly ash samples and enthalpies of adsorption of water between the samples and mullite.

  3. Processing and characterization of multi-cellular monolithic bioceramics for bone regenerative scaffolds

    International Nuclear Information System (INIS)

    Ari-Wahjoedi, Bambang; Ginta, Turnad Lenggo; Parman, Setyamartana; Abustaman, Mohd Zikri Ahmad

    2014-01-01

    Multicellular monolithic ceramic body is a ceramic material which has many gas or liquid passages partitioned by thin walls throughout the bulk material. There are many currently known advanced industrial applications of multicellular ceramics structures i.e. as supports for various catalysts, electrode support structure for solid oxide fuel cells, refractories, electric/electronic materials, aerospace vehicle re-entry heat shields and biomaterials for dental as well as orthopaedic implants by naming only a few. Multicellular ceramic bodies are usually made of ceramic phases such as mullite, cordierite, aluminum titanate or pure oxides such as silica, zirconia and alumina. What make alumina ceramics is excellent for the above functions are the intrinsic properties of alumina which are hard, wear resistant, excellent dielectric properties, resists strong acid and alkali attacks at elevated temperatures, good thermal conductivities, high strength and stiffness as well as biocompatible. In this work the processing technology leading to truly multicellular monolithic alumina ceramic bodies and their characterization are reported. Ceramic slip with 66 wt.% solid loading was found to be optimum as impregnant to the polyurethane foam template. Mullitic ceramic composite of alumina-sodium alumino disilicate-Leucite-like phases with bulk and true densities of 0.852 and 1.241 g cm −3 respectively, pore linear density of ±35 cm −1 , linear and bulk volume shrinkages of 7-16% and 32 vol.% were obtained. The compressive strength and elastic modulus of the bioceramics are ≈0.5-1.0 and ≈20 MPa respectively

  4. Processing and characterization of multi-cellular monolithic bioceramics for bone regenerative scaffolds

    Energy Technology Data Exchange (ETDEWEB)

    Ari-Wahjoedi, Bambang, E-mail: bambang-ariwahjoedi@petronas.com.my [Department of Fundamental and Applied Sciences, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750 Tronoh, Perak Darul Ridzuan (Malaysia); Centre for Intelligent Signal and Imaging Research, Universiti Teknologi PETRONAS, Bandar Seri Iskandar (Malaysia); Ginta, Turnad Lenggo [Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750 Tronoh, Perak Darul Ridzuan (Malaysia); Centre for Intelligent Signal and Imaging Research, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750 Tro (Malaysia); Parman, Setyamartana [Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 31750 Tronoh, Perak Darul Ridzuan (Malaysia); Abustaman, Mohd Zikri Ahmad [Kebabangan Petroleum Operating Company Sdn Bhd, Lvl. 52, Tower 2, PETRONAS Twin Towers, KLCC, 50088 Kuala Lumpur (Malaysia)

    2014-10-24

    Multicellular monolithic ceramic body is a ceramic material which has many gas or liquid passages partitioned by thin walls throughout the bulk material. There are many currently known advanced industrial applications of multicellular ceramics structures i.e. as supports for various catalysts, electrode support structure for solid oxide fuel cells, refractories, electric/electronic materials, aerospace vehicle re-entry heat shields and biomaterials for dental as well as orthopaedic implants by naming only a few. Multicellular ceramic bodies are usually made of ceramic phases such as mullite, cordierite, aluminum titanate or pure oxides such as silica, zirconia and alumina. What make alumina ceramics is excellent for the above functions are the intrinsic properties of alumina which are hard, wear resistant, excellent dielectric properties, resists strong acid and alkali attacks at elevated temperatures, good thermal conductivities, high strength and stiffness as well as biocompatible. In this work the processing technology leading to truly multicellular monolithic alumina ceramic bodies and their characterization are reported. Ceramic slip with 66 wt.% solid loading was found to be optimum as impregnant to the polyurethane foam template. Mullitic ceramic composite of alumina-sodium alumino disilicate-Leucite-like phases with bulk and true densities of 0.852 and 1.241 g cm{sup −3} respectively, pore linear density of ±35 cm{sup −1}, linear and bulk volume shrinkages of 7-16% and 32 vol.% were obtained. The compressive strength and elastic modulus of the bioceramics are ≈0.5-1.0 and ≈20 MPa respectively.

  5. Numerical Study of Suspension HVOF Spray and Particle Behavior Near Flat and Cylindrical Substrates

    Science.gov (United States)

    Jadidi, M.; Yeganeh, A. Zabihi; Dolatabadi, A.

    2018-01-01

    In thermal spray processes, it is demonstrated that substrate shape and location have significant effects on particle in-flight behavior and coatings quality. In the present work, the suspension high-velocity oxygen fuel (HVOF) spraying process is modeled using a three-dimensional two-way coupled Eulerian-Lagrangian approach. Flat and cylindrical substrates are placed at different standoff distances, and particles characteristics near the substrates and upon impact are studied. Suspension is a mixture of ethanol, ethylene glycol, and mullite solid powder (3Al2O3·2SiO2) in this study. Suspension droplets with predefined size distribution are injected into the combustion chamber, and the droplet breakup phenomenon is simulated using Taylor analogy breakup model. Furthermore, the eddy dissipation model is used to model the premixed combustion of oxygen-propylene, and non-premixed combustion of oxygen-ethanol and oxygen-ethylene glycol. To simulate the gas phase turbulence, the realizable k-ɛ model is applied. In addition, as soon as the breakup and combustion phenomena are completed, the solid/molten mullite particles are tracked through the domain. It is shown that as the standoff distance increases the particle temperature and velocity decrease and the particle trajectory deviation becomes more significant. The effect of stagnation region on the particle velocity and temperature is also discussed in detail. The catch rate, which is defined as the ratio of the mass of landed particles to injected particles, is calculated for different substrate shapes and standoff distances in this study. The numerical results presented here is consistent with the experimental data in the literature for the same operating conditions.

  6. The study of the thermal behavior of solid mixtures of metakaolin and sodium hydroxide by isoconversional model-free analyzes

    Science.gov (United States)

    Gordina, Natalya E.; Prokof'ev, Valery Yu; Smirnov, Nikolay N.; Khramtsova, Alexandra P.

    2017-11-01

    Interactions in solid mixtures of 6Al2Si2O7: 12NaOH and 6Al2Si2O7: 12NaOH: 2Al2O3 under thermal treatment were studied. Ultrasonic pre-treatment of suspensions with a frequency of 22 kHz was applied. X-ray phase analysis, scanning electron microscopy, and synchronous thermal analysis were used in this research. It was shown that after evaporation of the suspensions, the hydrated LTA zeolite and sodium hydroaluminate are synthesized. During thermal treatment up to 500 °C, the adsorption water is removed first and then the dehydration of the zeolite and hydroaluminate occurs. Calcination at temperatures above 500° C leads to the synthesis of Na6Al4Si4O17 and Na8Al4Si4O18 by the interaction of metakaolin and zeolite with sodium hydroxide. At temperatures above 700 °C, the formation of mullite and nepheline occurs in the temperature range of 500-800 °C. The kinetic parameters have been calculated using Friedman analysis (differential method), Kissinger-Akahira-Sunose and Ozawa-Flynn-Wall analyzes (integral methods). It was shown that all analyzes give similar dependences of the apparent activation energy vs the conversion extent and the values of E are in the range of 70-350 kJ mol-1. It was established that ultrasonic pre-treatment allows to reduce the values of the apparent activation energy. It was discovered that the Al2O3 excess over the stoichiometry of the LTA zeolite synthesis is an inhibitor of the mullite and nepheline formation reactions.

  7. Anisotropic lattice thermal expansion of PbFeBO4: A study by X-ray and neutron diffraction, Raman spectroscopy and DFT calculations

    International Nuclear Information System (INIS)

    Murshed, M. Mangir; Mendive, Cecilia B.; Curti, Mariano; Nénert, Gwilherm; Kalita, Patricia E.; Lipinska, Kris; Cornelius, Andrew L.; Huq, Ashfia; Gesing, Thorsten M.

    2014-01-01

    Highlights: • Mullite-type PbFeBO 4 shows uni-axial negative coefficient of thermal expansion. • Anisotropic thermal expansion of the metric parameters was modeled using modified Grüneisen approximation. • The model includes harmonic, quasi-harmonic and intrinsic anharmonic contributions to the internal energy. • DFT calculation, temperature- and pressure-dependent Raman spectra help understand the phonon decay and associated anharmonicity. - Abstract: The lattice thermal expansion of mullite-type PbFeBO 4 is presented in this study. The thermal expansion coefficients of the metric parameters were obtained from composite data collected from temperature-dependent neutron and X-ray powder diffraction between 10 K and 700 K. The volume thermal expansion was modeled using extended Grüneisen first-order approximation to the zero-pressure equation of state. The additive frame of the model includes harmonic, quasi-harmonic and intrinsic anharmonic potentials to describe the change of the internal energy as a function of temperature. The unit-cell volume at zero-pressure and 0 K was optimized during the DFT simulations. Harmonic frequencies of the optical Raman modes at the Γ-point of the Brillouin zone at 0 K were also calculated by DFT, which help to assign and crosscheck the experimental frequencies. The low-temperature Raman spectra showed significant anomaly in the antiferromagnetic regions, leading to softening or hardening of some phonons. Selected modes were analyzed using a modified Klemens model. The shift of the frequencies and the broadening of the line-widths helped to understand the anharmonic vibrational behaviors of the PbO 4 , FeO 6 and BO 3 polyhedra as a function of temperature

  8. Interface Analyses Between a Case-Hardened Ingot Casting Steel and Carbon-Containing and Carbon-Free Refractories

    Science.gov (United States)

    Fruhstorfer, Jens; Dudczig, Steffen; Rudolph, Martin; Schmidt, Gert; Brachhold, Nora; Schöttler, Leandro; Rafaja, David; Aneziris, Christos G.

    2018-06-01

    Corrosion tests of carbon-free and carbon-containing refractories were performed. The carbon-free crucibles corroded, whereas the carbon-containing crucibles were negligibly attacked. On them, inclusions were attached. This study investigates melt oxygen contents, interface properties, and steel compositions with their non-metallic inclusions in order to explore the inclusion formation and deposition mechanisms. The carbon-free crucibles were based on alumina, mullite, and zirconia- and titania-doped alumina (AZT). The carbon-containing (-C) ones were alumina-C and AZT-C. Furthermore, nanoscaled carbon and alumina additives (-n) were applied in an AZT-C-n material. In the crucibles, the case-hardened steel 17CrNiMo7-6 was remelted at 1580 °C. It was observed that the melt and steel oxygen contents were higher for the tests in the carbon-free crucibles. Into these crucibles, the deoxidizing alloying elements Mn and Si diffused. Reducing contents of deoxidizing elements resulted in higher steel oxygen levels and less inclusions, mainly of the inclusion group SiO2-core-MnS-shell (2.5 to 8 μ m). These developed from smaller SiO2 nuclei. The inclusion amount in the steel was highest after remelting in AZT-C-n for 30 minutes but decreased strongly with increasing remelting time (60 minutes) due to inclusions' deposition on the refractory surface. The Ti from the AZT and the nanoadditives supported inclusion growth and deposition. Other inclusion groups were alumina and calcium aluminate inclusions. Their contents were high after remelting in carbon- or AZT-containing crucibles but generally decreased during remelting. On the AZT-C-n crucible, a dense layer formed from vitreous compositions including Al, Ca, Mg, Si, and Ti. To summarize, for reducing forming inclusion amounts, mullite is recommended as refractory material. For capturing formed inclusions, AZT-C-n showed a high potential.

  9. Environmental Barrier Coatings for Ceramic Matrix Composites - An Overview

    Science.gov (United States)

    Lee, Kang; Zhu, Dongming; Wiesner, Valerie Lynn; van Roode, Mark; Kashyap, Tania; Zhu, Dongming; Wiesner, Valerie

    2016-01-01

    Ceramic Matrix Composites (CMCs) are increasingly being considered as structural materials for advanced power generation equipment. Broadly speaking the two classes of materials are oxide-based CMCs and non-oxide based CMCs. The non-oxide CMCs are primarily silicon-based. Under conditions prevalent in the gas turbine hot section the water vapor formed in the combustion of gaseous or liquid hydrocarbons reacts with the surface-SiO2 to form volatile products. Progressive surface recession of the SiC-SiC CMC component, strength loss as a result of wall thinning and chemical changes in the component occur, which leads to the loss of structural integrity and mechanical strength and becomes life limiting to the equipment in service. The solutions pursued to improve the life of SiC-SiC CMCs include the incorporation of an external barrier coating to provide surface protection to the CMC substrate. The coating system has become known as an Environmental Barrier Coating (EBC). The relevant early coatings work was focused on coatings for corrosion protection of silicon-based monolithic ceramics operating under severely corrosive conditions. The development of EBCs for gas turbine hot section components was built on the early work for silicon-based monolithics. The first generation EBC is a three-layer coating, which in its simplest configuration consists of a silicon (Si) base coat applied on top of the CMC, a barium-strontium-aluminosilicate (BSAS) surface coat resistant to water vapor attack, and a mullite-based intermediate coating layer between the Si base coat and BSAS top coat. This system can be represented as Si-Mullite-BSAS. While this baseline EBC presented a significant improvement over the uncoated SiC-SiC CMC, for the very long durations of 3-4 years or more expected for industrial operation further improvements in coating durability are desirable. Also, for very demanding applications with higher component temperatures but shorter service lives more rugged EBCs

  10. Feasible voltage-tap based quench detection in a Ag/Bi-2212 coil enabled by fast 3D normal zone propagation

    International Nuclear Information System (INIS)

    Shen, Tengming; Ye, Liyang; Li, Pei

    2016-01-01

    For this study, small insert solenoids have been built using a commercial Ag/Bi-2212 multifilamentary round wire, insulated with a new thin TiO 2 – polymer coating insulation (thickness in ~20 μm versus ~100 μm for a commonly used mullite braided sleeve insulation), and characterized in background magnetic field up to 14 T at 4.2 K to explore the high-field performance and quench detection of Bi-2212 magnets. The coil has no visible leakage and no electrical shorts after reaction, and it carries 280 A/mm -2 in a background field 14 T and generates an additional 1.7 T. A notable result is that, despite normal zones propagate slowly along the conductor, the hot spot temperature upon detection increases only from 40 K to 60 K when the resistive quench detection voltage threshold increases from 0.1 V to 1 V for all operating current density investigated, showing that quench detection using voltage taps is feasible for this coil. This is in a strong contrast to a coil we previously built to the same specifications but from wires insulated with the mullite braided sleeve insulation, for which the hot spot temperature upon detection increases from ~80 K to ~140 K while increasing from the detection voltage threshold from 0.1 V to 1 V, and thus for which quench detection using voltage taps presents significant risks, consistent with the common belief that the effectiveness of quench detection using voltage taps for superconducting magnets built using high temperature superconductors is seriously compromised by their slow normal zone propagation. This striking difference is ascribed to the fast transverse quench propagation enabled by thin insulation and improved thermal coupling between conductor turns. Finally, this work demonstrates that quench detection for high-temperature superconducting magnets highly depends on the design and construction of the coils such as insulation materials used and this dependence should be factored into the overall magnet design

  11. Preparation and Characterization of Zeolite Membrane for Bioethanol Purification

    Directory of Open Access Journals (Sweden)

    Aprilina Purbasari

    2013-06-01

    Full Text Available The use of bioethanol as an alternative fuel with a purity of more than 99.5% wt has prompted research on bioethanol purification. One of the promising methods used for bioethanol purification is pervaporation membrane. This research is aimed to prepare and characterize zeolite membranes for pervaporation membrane. The membrane preparation consisted of two stages, namely support preparation and zeolite deposition on the support. In support preparation, α- alumina and kaolin with specific composition (50:30; 40:40; 50:30 was mixed with additives and water. After pugging and aging process, the mixture became paste and extruded into tubular shape. The tube was then calcined at temperature of 1250 °C for 3 hours. After that, zeolite 4A was deposited on the tubes using clear solution made of 10 %wt zeolite and 90 %wt water and heated at temperature of 80 °C for 3 hours. Furthermore, the resulting zeolite membranes was washed with deionized water for 5 minutes and dried in oven at temperature of 100 °C for 24 hours. Characterization of zeolite membranes included mechanical strength test, XRD, and SEM. In the mechanical strength test, the membrane sample with α- alumina:kaolin = 50:30 (membrane A has the highest mechanical strength of 46.65 N/mm2. Result of XRD analysis for the membrane A indicated that mullite and corundum phases were formed, which mullite phase was more dominant. Meanwhile the result of SEM analysis shows that zeolite crystals have been formed and covered the pores support, but the deposition of zeolite has not been optimal yet. The performance examination for bioethanol purification showed that the membrane could increase the purity of bioethanol from 95% to 98.5% wt. © 2013 BCREC UNDIP. All rights reservedReceived: 23rd October 2012; Revised: 15th February 2013; Accepted: 16th February 2013[How to Cite: Purbasari, A., Istirokhatun, T., Devi, A.M., Mahsunnah, L. , Susanto, H. (2013. Preparation and Characterization of Zeolite

  12. Effects of spacers on blockage of coolant channels in clad melting accidents

    Energy Technology Data Exchange (ETDEWEB)

    Eggen, D. T.; Scale, T.; Hsieh, S. [Northwestern Univ., Evanston, IL (United States). The Technological Inst.

    1977-07-01

    The elements and configuration of these assemblies are representative of the current design for a GCFR. The fuel elements are stainless-steel clad, mixed-oxide spaced by a grid structure on 250 mm centers with a pitch of 9.5 mm, diameter, 7.2 mm, and cladding thickness, 0.5 m. Three series of experiments have been conducted to study the flow and disposition of molten cladding metal into a lower powered blanket region of the reactor following a loss of flow situation. The first two series used a simulant fuel-element bundle to simplify the experimental procedure and make visual observation possible. The 'fuel' was simulated by mullite rods 6.4 mm in diameter and 610 mm long. These were clad with a 50 Pb/50 Sn alloy tubing which was drawn onto the 'fuel'. The first series used cast spacers with webs of about 0.5-0.55 mm thickness placed 175 and 425 mm from the top end of the assembly. The second series used grid spacers fabricated of 0.25 mm alloy strips. This provided a more accurate representation of the hydraulic diameter. The bundle was encased in a hexagonal glass tube. The bundle was at 22/sup 0/C and the molten alloy was poured at a temperature of 260/sup 0/C (35/sup 0/C superheat). Motion pictures recorded the experiments and the bundle was sectioned for observation. The third set of experiments was done with a stainless steel bundle of 37 elements fabricated of mullite rods, 7.14 mm diameter. The stainless steel cladding had an O.D. of 8.41 mm. The element pitch was 11.1 mm. The grid spacers were prototypic. The experiment was conducted in an inert-gas tube furnace. The 'core fuel' cladding was melted in an induction furnace and the molten liquid flowed through the center seven element channels. X-ray pictures were taken after the tests and the bundle was sectioned for further study.

  13. Theoretical prediction of energy release rate for interface crack initiation by thermal stress in environmental barrier coatings for ceramics

    International Nuclear Information System (INIS)

    Kawai, E; Umeno, Y

    2017-01-01

    As weight reduction of turbines for aircraft engines is demanded to improve fuel consumption and curb emission of carbon dioxide, silicon carbide (SiC) fiber reinforced SiC matrix composites (SiC/SiC) are drawing enormous attention as high-pressure turbine materials. For preventing degradation of SiC/SiC, environmental barrier coatings (EBC) for ceramics are deposited on the composites. The purpose of this study is to establish theoretical guidelines for structural design which ensures the mechanical reliability of EBC. We conducted finite element method (FEM) analysis to calculate energy release rates (ERRs) for interface crack initiation due to thermal stress in EBC consisting of Si-based bond coat, Mullite and Ytterbium (Yb)-silicate layers on a SiC/SiC substrate. In the FEM analysis, the thickness of one EBC layer was changed from 25 μm to 200 μm while the thicknesses of the other layers were fixed at 25 μm, 50 μm and 100 μm. We compared ERRs obtained by the FEM analysis and a simple theory for interface crack in a single-layered structure where ERR is estimated as nominal strain energy in the coating layers multiplied by a constant factor (independent of layer thicknesses). We found that, unlike the case of single-layered structures, the multiplication factor is no longer a constant but is determined by the combination of consisting coating layer thicknesses. (paper)

  14. Fly ash from a Mexican mineral coal. II. Source of W zeolite and its effectiveness in arsenic (V) adsorption

    International Nuclear Information System (INIS)

    Medina, Adriana; Gamero, Procoro; Almanza, Jose Manuel; Vargas, Alfredo; Montoya, Ascencion; Vargas, Gregorio; Izquierdo, Maria

    2010-01-01

    Coal-fired plants in Coahuila (Mexico) produce highly reactive fly ash (MFA), which is used in a one-step process as a raw material in producing zeolite. We explored two routes in the synthesis of zeolite: (a) direct MFA zeolitization, which resulted in the formation of W zeolite with KOH and analcime with NaOH and (b) a MFA fusion route, which resulted in the formation of zeolite W or chabazite with KOH and zeolite X or P with NaOH. No residual crystalline phases were present. When LiOH was employed, ABW zeolite with quartz and mullite were obtained. For both zeolitization routes, the nature of the alkali (KOH, NaOH, LiOH), the alkali/MFA ratio (0.23-1.46), and the crystallization temperature and time (90-175 o C; 8-24 h) were evaluated. Additionally, the effect of temperature and time on MFA fusion was studied. W zeolite was obtained by both zeolitization methods. The direct route is preferred because it is a straightforward method using soft reaction conditions that results in a high yield of low cost zeolites with large crystal agglomerates. It was demonstrated that aluminum modified W zeolite has the ability to remove 99% of the arsenic (V) from an aqueous solution of Na 2 HAsO 4 .7H 2 O originally containing 740 ppb.

  15. Recycling and utilisation of industrial solid waste: an explorative study on gold deposit tailings of ductile shear zone type in China.

    Science.gov (United States)

    Liu, Rui; Huang, Fei; Du, Runxiang; Zhao, Chunming; Li, Yongli; Yu, Haoran

    2015-06-01

    Tailings are solid waste arising from mineral processing. This type of waste can cause severe damage to the environment during stockpiling as a result of the leaching of something harmful into the ecosystem. Gold deposit of ductile shear zone type is an important type of gold deposit, and the recycling of its tailings has been challenging researchers for a long time. In this article, the characteristics of this type of tailings were systematically studied by using modern technical means. Considering the characteristics of the tailings, clay was selected to make up for the shortcomings of the tailings and improve their performance. Water and raw materials were mixed to produce green bodies, which are subsequently sintered into ceramic bodies at 980 °C~1020 °C (sintering temperature). The results showed that some new kinds of mineral phases, such as mullite, anorthite and orthoclase, appear in ceramic bodies. Furthermore, the ceramic bodies have a surface hardness of 5 to 6 (Mohs scale), and their water absorption and modulus of rupture can meet some technical requirements of ceramic materials described in ISO 13006-2012 and GB 5001-1985. These gold mine tailings can be made into ceramic tiles, domestic ceramic bodies, and other kinds of ceramic bodies for commercial and industrial purposes after further improvements. © The Author(s) 2015.

  16. Material and structural characterization of alkali activated low-calcium brown coal fly ash.

    Science.gov (United States)

    Skvára, Frantisek; Kopecký, Lubomír; Smilauer, Vít; Bittnar, Zdenek

    2009-09-15

    The waste low-calcium Czech brown coal fly ash represents a considerable environmental burden due to the quantities produced and the potentially high content of leachable heavy metals. The heterogeneous microstucture of the geopolymer M(n) [-(Si-O)(z)-Al-O](n).wH(2)O, that forms during the alkaline activation, was examined by means of microcalorimetry, XRD, TGA, DSC, MIP, FTIR, NMR MAS ((29)Si, (27)Al, (23)Na), ESEM, EDS, and EBSD. The leaching of heavy metals and the evolution of compressive strength were also monitored. The analysis of raw fly ash identified a number of different morphologies, unequal distribution of elements, Fe-rich rim, high internal porosity, and minor crystalline phases of mullite and quartz. Microcalorimetry revealed exothermic reactions with dependence on the activator alkalinity. The activation energy of the geopolymerization process was determined as 86.2kJ/mol. The X-ray diffraction analysis revealed no additional crystalline phases associated with geopolymer formation. Over several weeks, the (29)Si NMR spectrum testified a high degree of polymerization and Al penetration into the SiO(4) tetrahedra. The (23)Na NMR MAS spectrum hypothesized that sodium is bound in the form of Na(H(2)O)(n) rather than Na(+), thus causing efflorescence in a moisture-gradient environment. As and Cr(6+) are weakly bonded in the geopolymer matrix, while excellent immobilization of Zn(2+), Cu(2+), Cd(2+), and Cr(3+) are reported.

  17. Development of ceramic composites from mixture of alumina and ceramic precursor polymer poly (silsesquioxane))

    International Nuclear Information System (INIS)

    Machado, Glauson Aparecido Ferreira

    2009-01-01

    Processing of ceramics materials, by polymer precursors pyrolysis, has been intensively researched over the past decades, due to advantages that this path provides, such as: lower temperature process compared to conventional techniques; structure control at molecular level; synthesis possibility of a wide range of ceramic compounds; obtaining parts with dimensions of the final product etc. The active filler controlled polymer pyrolysis (AFCOP) process, enables the synthesis of ceramic composites, by reaction between added filler (oxides, metals, intermetallic etc.) and solid and gaseous products, from polymer decomposition. In this study, based on this process, samples of alumina, with addition of 10 and 20 mass% of poly silsesquioxane polymer precursor, were manufactured. These samples were pyrolyzed at 900 degree C and thermal treated at temperatures of 1100, 1300 and 1500 degree C. The samples were characterized for bulk density, porosity and hardness, after each stage of thermal treatment. Structural transformations were analyzed by X-ray diffraction, scanning electron microscopy and infrared spectroscopy. Samples treated until 1300 degree C resulted in composites of alumina and silicon oxycarbide, while those treated at 1500 degree C, formed composites of mullite and alumina. The samples with 20% of polymer added started to density around 800 degree C and high retraction rate was observed at 1400 degree C. (author)

  18. Use of rice straw ash as substitute of feldspar in triaxial porcelain

    International Nuclear Information System (INIS)

    Alvaro Guzman, A.; Silverio Delvasto, A.; Enrique Sanchez, V.; Vicente Amigo, B.

    2013-01-01

    The substitution of raw materials for processing high energy consumption materials by agricultural and agro-industrial wastes causes a positive impacts on the environment preservation. One of these residues is rice straw, which according to FAO estimation, its annual production is about 600 million tons. In this research was studied the use of rice straw ash as substitute of the use of feldspar in the white ware production. Clay-feldspar-quartz porcelains are referred to as triaxial white ware. Specimens of semidry triaxial mixtures, where feldspar was substituted for different percentages of CTA, were prepared by uniaxial pressing, followed by drying and sintering. Physical and mechanical properties of sintered bodies were evaluated. The porosity and the compressive strength of the fired pieces do increase with additions of up to 75% of CTA in substitution of feldspar. Their mineralogical phases were determined by DRX and SEM; grains of quartz, and needles of primary and secondary mullite were identified in a vitreous phase. It was concluded that feldspar can be substituted positively by CTA in white ware pastes. (Author) 22 refs.

  19. Tribological and Corrosion Properties of Coatings Produced by Plasma Electrolytic Oxidation on the ZA27 Alloy

    Science.gov (United States)

    Li, Guangyin; Mao, Yifan; Li, Zhijian; Wang, Linlin; DaCosta, Herbert

    2018-05-01

    In this paper, a continuous and dense coating was deposited on samples of the ZA27 alloy through the plasma electrolytic oxidation (PEO) process to improve its wear and corrosion performance. A nontoxic and environmentally friendly inorganic salt, Na2SiO3, is chosen as electrolytes with different concentrations. The effect of the concentration of Na2SiO3 aqueous solutions on the coating performances was investigated. The coatings with 3Al2O3·2SiO2 (mullite), Zn2SiO4 and Al2O3 (either crystal phase or with some amorphous SiO2 phases) were formed by the PEO processes. It was found that the coating thickness increased with the increase in electrolyte concentration. However, the wear and corrosion resistance performance of the coatings did not improve as the coating's thickness increased. This was due to the fact that the coating produced with electrolytes of 10 g/L has a porous structure with large pore size. Among all the samples, coating produced by 15 g/L Na2SiO3 has the best wear and corrosion resistance, which is attributed to its continuous and dense structure with thickness of about 47 μm.

  20. The chemical transformation of calcium in Shenhua coal during combustion in a muffle furnace

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Sida [North China Electric Power Univ., Beijing (China). School of Energy, Power and Mechanical Engineering; Ministry of Education, Beijing (China). Key Lab. of Condition Monitoring and Control for Power Plant Equipment; Zhuo, Yuqun; Chen, Changhe [Tsinghua Univ., Beijing (China). Dept. of Thermal Engineering; Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering; Shu, Xinqian [China Univ. of Mining and Technology, Beijing (China). School of Chemical and Environmental Engineering

    2013-07-01

    The chemical reaction characteristics of calcium in three samples of Shenhua coal, i.e. raw sample, hydrochloric acid washed sample and hydrochloric acid washed light fraction, during combustion in a muffle furnace have been investigated in this paper. Ca is bound by calcite and organic matter in Shenhua coal. X ray diffraction (XRD) phase analysis has been conducted to these samples' combustion products obtained by heating at different temperatures. It has been found that the organically-bound calcium could easily react with clays and transform into gehlenite and anorthite partially if combusted under 815 C, whilst the excluded minerals promoted the conversion of gehlenite to anorthite. Calcite in Shenhua coal decomposed into calcium oxide and partially transformed into calcium sulfate under 815 C, and formed gehlenite and anorthite under 1,050 C. Calcite and other HCl-dissolved minerals in Shenhua coal were responsible mainly for the characteristic that the clay minerals in Shenhua coal hardly became mullite during combustion.

  1. Correlation between thermal behavior of clays and their chemical and mineralogical composition: a review

    Science.gov (United States)

    Dwi Yanti, Evi; Pratiwi, I.

    2018-02-01

    Clay's abundance has been widely used as industrial raw materials, especially ceramic and tile industries. Utilization of these minerals needs a thermal process for producing ceramic products. Two studies conducted by Septawander et al. and Chin C et al., showed the relationship between thermal behavior of clays and their chemical and mineralogical composition. Clays are characterized by XRD analysis and thermal analysis, ranging from 1100°C to 1200°C room temperature. Specimen of raw materials of clay which is used for the thermal treatment is taken from different geological conditions and formation. In raw material, Quartz is almost present in all samples. Halloysite, montmorillonite, and feldspar are present in Tanjung Morawa raw clay. KC and MC similar kaolinite and illite are present in the samples. The research illustrates the interrelationships of clay minerals and chemical composition with their heat behavior. As the temperature of combustion increases, the sample reduces a significant weight. The minerals which have undergone a transformation phase became mullite, cristobalite or illite and quartz. Under SEM analysis, the microstructures of the samples showed irregularity in shape; changes occurred due the increase of heat.

  2. Spinel formation for stabilizing simulated nickel-laden sludge with aluminum-rich ceramic precursors.

    Science.gov (United States)

    Shih, Kaimin; White, Tim; Leckie, James O

    2006-08-15

    The feasibility of stabilizing nickel-laden sludge from commonly available Al-rich ceramic precursors was investigated and accomplished with high nickel incorporation efficiency. To simulate the process, nickel oxide was mixed alternatively with gamma-alumina, corundum, kaolinite, and mullite and was sintered from 800 to 1480 degrees C. The nickel aluminate spinel (NiAl2O4) was confirmed as the stabilization phase for nickel and crystallized with efficiencies greater than 90% for all precursors above 1250 degrees C and 3-h sintering. The nickel-incorporation reaction pathways with these precursors were identified, and the microstructure and spinel yield were investigated as a function of sintering temperature with fixed sintering time. This study has demonstrated a promising process for forming nickel spinel to stabilize nickel-laden sludge from a wide range of inexpensive ceramic precursors, which may provide an avenue for economically blending waste metal sludges via the building industry processes to reduce the environmental hazards of toxic metals. The correlation of product textures and nickel incorporation efficiencies through selection of different precursors also provides the option of tailoring property-specific products.

  3. Thin film platinum–palladium thermocouples for gas turbine engine applications

    Energy Technology Data Exchange (ETDEWEB)

    Tougas, Ian M.; Gregory, Otto J., E-mail: gregory@egr.uri.edu

    2013-07-31

    Thin film platinum:palladium thermocouples were fabricated on alumina and mullite surfaces using radio frequency sputtering and characterized after high temperature exposure to oxidizing environments. The thermoelectric output, hysteresis, and drift of these sensors were measured at temperatures up to 1100 °C. Auger electron spectroscopy was used to follow the extent of oxidation in each thermocouple leg and interdiffusion at the metallurgical junction. Minimal oxidation of the platinum and palladium thermoelements was observed after high temperature exposure, but considerable dewetting and faceting of the films were observed in scanning electron microscopy. An Arrhenius temperature dependence on the drift rate was observed and later attributed to microstructural changes during thermal cycling. The thin film thermocouples, however, did exhibit excellent stability at 1000 °C with drift rates comparable to commercial type-K wire thermocouples. Based on these results, platinum:palladium thin film thermocouples have considerable potential for use in the hot sections of gas turbine engines. - Highlights: • Stable thin film platinum:palladium thermocouples for gas turbine engines • Little oxidation but significant microstructural changes from thermal cycling • Minimal hysteresis during repeated thermal cycling • Drift comparable to commercial wire thermocouples.

  4. Sintering and dielectric properties of a technical porcelain prepared from economical natural raw materials

    Directory of Open Access Journals (Sweden)

    S. Kasrani

    Full Text Available Abstract In this study, the production of a technical porcelain, for the ceramic dielectric applications by using economical natural raw materials, was investigated. The basic porcelain composition was selected consisting of 30 wt% kaolin, 45 wt% potash-feldspar and 25 wt% quartz. The obtained phases in the sintered samples were investigated by X-ray diffraction, Fourier transform infrared spectroscopy analysis, and scanning electron microscopy images. It has been confirmed by these techniques that the main crystalline phases were quartz and mullite. Dielectric measurements of technical porcelains have been carried out at 1 kHz from room temperature to 200 °C. The dielectric constant, loss factor, dielectric loss tangent, and resistivity of the porcelain sample sintered at 1160 °C were 22-25, 0.32-1.80, 0.006-0.07, and 0.2-9 x 1013 Ω.cm, respectively. The value of dielectric constant was significantly high when compared to that of conventional porcelains which did not exceed generally 9.

  5. Hollow proppants and a process for their manufacture

    Science.gov (United States)

    Jones, A.H.; Cutler, R.A.

    1985-10-15

    Hollow, fine-grained ceramic proppants are less expensive and improve fracture control when compared to conventional proppants (dense alumina, mullite, bauxite, zirconia, etc.). Hollow proppants of the present invention have been fabricated by spray drying, followed by sintering in order to obtain a dense case and a hollow core. These proppants generally have high sphericity and roundness (Krumbein sphericity and roundness greater than 0.8), have diameters on average between 2,250 and 125 [mu]m, depending on proppant size required, and have strength equal to or greater than that of sand. The hollow core, the size of which can be controlled, permits better fracture control in hydraulic fracturing treatments since the proppant can be transported in lower viscosity fluids. Hollow proppants produced at the same cost/weight as conventional proppants also provide for lower costs, since less weight is required to fill the same volume. The fine-grained (preferably less than 5 [mu]m in diameter) ceramic case provides the strength necessary to withstand closure stresses and prevent crushing. 6 figs.

  6. Two-stage sintering of Al2O3 with polysiloxane

    International Nuclear Information System (INIS)

    Godoy, A.L.E.; Bressiani, A.H.A.

    2014-01-01

    The final stage of sintering involves grain growth which often is not desirable in the microstructure of structural ceramics and cutting tools. The ceramics derived from inorganic polymers allow the production of thermo mechanical materials due to their hardness and especially their excellent structural stability under aggressive environment. The aim of this study is to investigate the effect of two steps sintering process on density, microstructure and hardness of ceramics derived from the mixture alumina-polysiloxane (PMS). Alumina was ball-milled for 12, 24 and 48 hours. The alumina powder mean particle size was characterized by laser diffraction. It was added 10% wt of PMS. Pellets were prepared by die pressing and sintering at 1650°C/10min and 1550°C/1h. The sintered materials were characterized by evaluation of apparent density by helium picnometry, X-ray diffraction, scanning electron microscopy and Vickers indentation analysis for hardness determination. The specimens are composed by mullite and the best results were obtained with the addition of alumina milled for 48 hours. (author)

  7. Microstructure Changes of Aluminum Titanate Refractory Doped SiO{sub 2} and ZrO{sub 2} in Molten Steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dami; Kim, Hyung-Tae; Ryu, Sung-Soo; Kim, Hyeong-Jun [Korea Institute of Ceramic Engineering and Technology, Bucheon (Korea, Republic of)

    2015-02-15

    Aluminum titanate (AT) ceramics has high potential as alloy casting refractory materials due to their good thermal shock resistance which results from their low coefficient of thermal expansion. In a previous study, AT doped SiO{sub 2} and ZrO{sub 2} were developed to achieve stability and mechanical strength at high temperature. In this work, the changes of microstructure of AT doped SiO{sub 2} and ZrO{sub 2} were investigated in molten steel. A finger rotating test of sintered AT was carried out at 1300 ℃ for 30 min, 1 h, 2 h, and 3 h. Even if there was no reaction between AT and molten steel, a new surface was formed, followed by the decomposition of AT by the heat from molten steel, which was dominantly constituted of Al and Si due to decomposition of AT and Mullite phases. Some of the new surface layer was found to have been eroded by fluctuations of the molten steel.

  8. Homogeneity of peraluminous SiO2-B2O3-Al2O3-Na2O-CaO-Nd2O3 glasses: Effect of neodymium content

    International Nuclear Information System (INIS)

    Gasnier, E.; Bardez-Giboire, I.; Massoni, N.; Montouillout, V.; Pellerin, N.; Allix, M.; Ory, S.; Cabie, M.; Poissonnet, S.; Massiot, D.

    2014-01-01

    Considering the interest of developing new glass matrices able to immobilize higher concentration of high level nuclear wastes than currently used nuclear borosilicate compositions, glasses containing high rare earth contents are of particular interest. This study focuses on a peraluminous alumino borosilicate system SiO 2 -B 2 O 3 -Al 2 O 3 -Na 2 O-CaO-Nd 2 O 3 defined by a per-alkaline/peraluminous ratio RP = ([Na 2 O] + [CaO])/ ([Na 2 O] + [CaO] + [Al 2 O 3 ]) ≤ 0.5. Samples with various contents of Nd 2 O 3 from 0 to 10 mol% were studied using DSC, XRD, SEM, TEM, STEM and EMPA methods. The glasses present a high thermal stability even after a slow cooling treatment from the melt. Only a slight mullite crystallization is detected for low Nd 2 O 3 content (≤2.3 mol%) and crystallization of a neodymium borosilicate crystalline phase combined to a phase separation occurred at high Nd 2 O 3 content (≥8 mol%). The solubility of neodymium in the presence of aluminum is demonstrated, with higher neodymium incorporation amounts than in per-alkaline glasses. (authors)

  9. FY 1993 report on the Material Committee; 1993 nendo zairyo iinkai hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-03-01

    The paper reported the FY 1993 activities of the Material Committee on the R and D of materials in coal liquefaction, coal gasification, coal utilization hydrogen production, etc. As to metal materials, a PSU implant test on 3Cr-1Mo base high-strength steel was conducted to examine mainly the hydrogen erosion resistance. Concerning surface coatings, aiming at improving the sulfuration corrosion resistance of Al{sub 2}O{sub 3} atmospheric plasma spraying materials, survey of the deterioration with age was made by inserting a test piece in which the structure of coated bed was altered into the PSU reaction tower. Relating to the R and D of trial manufacture of plant use equipment materials, study was made of the evaluation of characteristics of materials for improvement/trial manufacture of gasifier use refractory and the effect of improvement in erosion by coarsening treatment of mullite ceramics. As to the development of the control valve, etc., the control valve was manufactured using sintering diamond as sheet ring material and wolfram carbide as plug material, and the demonstrative test under the actual environment in PSU was carried out. The demonstrative test was also made on slurry flow meter and block valve. (NEDO)

  10. Alternative Crucibles for U-Mo Microwave Melting

    Energy Technology Data Exchange (ETDEWEB)

    Kirby, Brent W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2017-03-31

    The crucibles used currently for microwave melting of U-Mo alloy at the Y-12 Complex contain silicon carbide (SiC) in a mullite (3Al2O3-2SiO2) matrix with an erbia coating in contact with the melt. Due to observed silicon contamination, Pacific Northwest National Laboratory has investigated alternative crucible materials that are susceptible to microwave radiation and are chemically compatible with molten U-Mo at 1400 1500C. Recommended crucibles for further testing are: 1) high-purity alumina (Al2O3); 2) yttria-stabilized zirconia (ZrO2); 3) a composite of alumina and yttria-stabilized zirconia; 4) aluminum nitride (AlN). Only AlN does not require an erbia coating. The recommended secondary susceptor, for heating at low temperature, is SiC in a “picket fence” arrangement.

  11. Theoretical prediction of energy release rate for interface crack initiation by thermal stress in environmental barrier coatings for ceramics

    Science.gov (United States)

    Kawai, E.; Umeno, Y.

    2017-05-01

    As weight reduction of turbines for aircraft engines is demanded to improve fuel consumption and curb emission of carbon dioxide, silicon carbide (SiC) fiber reinforced SiC matrix composites (SiC/SiC) are drawing enormous attention as high-pressure turbine materials. For preventing degradation of SiC/SiC, environmental barrier coatings (EBC) for ceramics are deposited on the composites. The purpose of this study is to establish theoretical guidelines for structural design which ensures the mechanical reliability of EBC. We conducted finite element method (FEM) analysis to calculate energy release rates (ERRs) for interface crack initiation due to thermal stress in EBC consisting of Si-based bond coat, Mullite and Ytterbium (Yb)-silicate layers on a SiC/SiC substrate. In the FEM analysis, the thickness of one EBC layer was changed from 25 μm to 200 μm while the thicknesses of the other layers were fixed at 25 μm, 50 μm and 100 μm. We compared ERRs obtained by the FEM analysis and a simple theory for interface crack in a single-layered structure where ERR is estimated as nominal strain energy in the coating layers multiplied by a constant factor (independent of layer thicknesses). We found that, unlike the case of single-layered structures, the multiplication factor is no longer a constant but is determined by the combination of consisting coating layer thicknesses.

  12. A facile approach to pure-phase Bi{sub 2}Fe{sub 4}O{sub 9} nanoparticles sensitive to visible light

    Energy Technology Data Exchange (ETDEWEB)

    Wang, X., E-mail: xiongwang@njust.edu.cn [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China); Department of Chemistry, Faculty of Science, National University of Singapore, 3 Science Drive 3, 117543 (Singapore); Zhang, M.; Tian, P. [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China); Chin, W.S. [Department of Chemistry, Faculty of Science, National University of Singapore, 3 Science Drive 3, 117543 (Singapore); Zhang, C.M. [School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094 (China)

    2014-12-01

    Graphical abstract: - Highlights: • Pure-phase Bi{sub 2}Fe{sub 4}O{sub 9} nanoparticles were prepared by a facile and environmentally benign sol–gel method. • The multiband characteristic of the nanoparticles greatly expands the visible light absorption. • The visible-light-driven photocatalytic activity of the obtained nanoparticles was improved by 30-fold as compared to the bulk. - Abstract: Pure-phase Bi{sub 2}Fe{sub 4}O{sub 9} nanoparticles with mullite-type structure were successfully fabricated through a facile and environmentally benign sol–gel process. According to the UV–Vis diffuse reflection spectrum, the multiband structure and the band edge position of the nanoparticles were confirmed, indicating the prominent absorption in the expanded visible-light region. As compared to the bulk, the visible-light-driven photocatalytic activity of the obtained nanoparticles was improved by 30-fold. The much improved photocatalytic efficiency of the sample mainly owed to the small crystal size and the multiband characteristic as well as the adding of H{sub 2}O{sub 2} as electron scavenger and a source of hydroxide free radicals instead of Fenton-like reaction, leading to a low recombination of the photogenerated e{sup −}/h{sup +} pairs.

  13. Incorporation of zinc for fabrication of low-cost spinel-based composite ceramic membrane support to achieve its stabilization.

    Science.gov (United States)

    Li, Lingling; Dong, Xinfa; Dong, Yingchao; Zhu, Li; You, Sheng-Jie; Wang, Ya-Fen

    2015-04-28

    In order to reduce environment risk of zinc, a spinel-based porous membrane support was prepared by the high-temperature reaction of zinc and bauxite mineral. The phase evolution process, shrinkage, porosity, mechanical property, pore size distribution, gas permeation flux and microstructure were systematically studied. The XRD results, based on a Zn/Al stoichiometric composition of 1/2, show a formation of ZnAl2O4 structure starting from 1000°C and then accomplished at 1300°C. For spinel-based composite membrane, shrinkage and porosity are mainly influenced by a combination of an expansion induced by ZnAl2O4 formation and a general densification due to amorphous liquid SiO2. The highest porosity, as high as 44%, is observed in ZnAl4 membrane support among all the investigated compositions. Compared with pure bauxite (Al), ZnAl4 composite membrane support is reinforced by ZnAl2O4 phase and inter-locked mullite crystals, which is proved by the empirical strength-porosity relationships. Also, an increase in average pore diameter and gas flux can be observed in ZnAl4. A prolonged leaching experiment reveals the zinc can be successfully incorporated into ceramic membrane support via formation of ZnAl2O4, which has substantially better resistance toward acidic attack. Copyright © 2015 Elsevier B.V. All rights reserved.

  14. Manufacturing of porous oxide ceramics by replication of plant morphologies

    Energy Technology Data Exchange (ETDEWEB)

    Sieber, H.; Rambo, C.; Cao, J.; Vogli, E.; Greil, P. [Erlangen-Nuernberg Univ., Erlangen (DE). Dept. of Materials Science (III) Glass and Ceramics

    2002-07-01

    Biomorphic oxide ceramics of alumina, mullite and zirconia with a directed pore morphology on the micrometer level were manufactured from bioorganic plant structures by sol-gel processing as well as sol-assisted nano-powder infiltrations. The inherent open porous morphology of natural grown rattan palms was used for vacuum-infiltration with aluminum isopropoxide (Al(OC{sub 3}H{sub 7}){sub 3}), zirconium oxichloride (ZrOCl{sub 2}.8H{sub 2}O) and SiO{sub 2} nano powder. Hydrolysis of the sols by adding HNO{sub 3} and pyrolysis in inert atmosphere at 800 C resulted in the formation of biocarbon/ceramic replica of the original wood morphology. The specimens were sintered in air at temperatures up to 1600 C to yield porous oxide ceramics with an unidirected pore structure similar to the original plant material. Repeated infiltration, hydrolysis and annealing steps were applied to increase the density of the ceramic materials. (orig.)

  15. The characterization of ceramic alumina prepared by using additive glass beads

    Science.gov (United States)

    Suprapedi; Muljadi; Sardjono, Priyo

    2018-01-01

    The ceramic alumina has been made by using additive glass bead (5 and 10 % wt.). There are two kinds of materials, such as : gamma Alumina and glass bead. Synthesis of alumina was done by ball milling for 24 hours, then the mixed powder was dried in drying oven at 100 °C for 6 hours. Furthermore, the dried powder was mixed by using 2 % of PVA and continued with compacted to form a pellet with pressure of 50 MPA. The next step is sintering process with variation temperature of 1150, 1200, 1250, 1300 and 1400 °C and holding time for 2 hours. The characterization conducted are consist of test density, hardness, shrinkage, and microstructure. The results show that ceramic alumina with addition of 10 % wt. glass bead has the higher value of density, hardness and shrinkage than addition of 5% wt. glass bead. The highest characterization of ceramic alumina with addition 10 % glass bead was achieved at sintering temperature of 1400 °C with density 3.68 g/cm3, hardness vickers 780.40 Hv and shrinkage 15.23 %. The XRD results show that it was founds a corrundum (alpha Alumina) as dominant phase and mullite as minor phase.

  16. Raw material from the state of Rio Grande do Norte, Brazil, to obtain sandstone porcelain; Materia-prima do estado do Rio Grande do Norte para obter gres porcelanato

    Energy Technology Data Exchange (ETDEWEB)

    Sousa, Maria Rosimar de, E-mail: rosimarsousa@cefetrn.co [Centro Federal de Educacao Tecnologica (CEFET-RN/UE), Mossoro, RN (Brazil). Unidade de Ensino

    2009-07-01

    Currently, the production of the ceramic industry of the River Great of the North she is restricted to the manufacture of bricks and roofing tiles. development of new ceramic products of bigger added value, such as gres covering porcelanato, using regional raw materials is of basic importance for the growth of the local ceramic industry and economic development of the region. In this work, they had been studied raw materials as kaolin, sodico feldspato and quartz of the State of the Great River of the North for the attainment of an covering of the gres type porcelanato of base white.The ceramic masses had been prepared by the process saw humid. The body-of-tests they had been conformed by uniaxial prensagem of 40MPa, dried in 110 deg C and burnt between 1160 and 1240 deg, used a cycle of fast burning (approximately 60min.). The qualitative analysis of the formed phases disclosed silica, mullite e sodico feldspato after the sintering. The technological properties of burning evaluated they had been: linear retraction, water absorption, apparent specific mass, porosity and breaking strength to the flexal (shipment of 3 points). Results show that raw materials proceeding from the State of the Great River of North could be used in processes for gres porcelanato, therefore they present characteristics technological, similar chemistry, physics and to the standard of reference and the data of literature. (author)

  17. Tribological and Corrosion Properties of Coatings Produced by Plasma Electrolytic Oxidation on the ZA27 Alloy

    Science.gov (United States)

    Li, Guangyin; Mao, Yifan; Li, Zhijian; Wang, Linlin; DaCosta, Herbert

    2018-04-01

    In this paper, a continuous and dense coating was deposited on samples of the ZA27 alloy through the plasma electrolytic oxidation (PEO) process to improve its wear and corrosion performance. A nontoxic and environmentally friendly inorganic salt, Na2SiO3, is chosen as electrolytes with different concentrations. The effect of the concentration of Na2SiO3 aqueous solutions on the coating performances was investigated. The coatings with 3Al2O3·2SiO2 (mullite), Zn2SiO4 and Al2O3 (either crystal phase or with some amorphous SiO2 phases) were formed by the PEO processes. It was found that the coating thickness increased with the increase in electrolyte concentration. However, the wear and corrosion resistance performance of the coatings did not improve as the coating's thickness increased. This was due to the fact that the coating produced with electrolytes of 10 g/L has a porous structure with large pore size. Among all the samples, coating produced by 15 g/L Na2SiO3 has the best wear and corrosion resistance, which is attributed to its continuous and dense structure with thickness of about 47 μm.

  18. Experiment Study on Elastic Indicator of Thermal Shock Ceramic Materials——Implementation of Students’ Innovative Research Project of Shandong University of Science and Technology

    Directory of Open Access Journals (Sweden)

    Wang Yanxia

    2017-01-01

    Full Text Available In order to improve the quality of undergraduate education and combine theory and practice, Shandong University of science and technology organized innovative research activities project for undergraduates. Combined with the characteristics of engineering mechanics course, teachers of engineering mechanics teaching and research section guided students to take an active part in scientific research and innovation practice teaching, which has obtained a good teaching effect. This paper introduces the concrete implement process of the college students’ innovative scientific research project “Experiment Study on Elastic Indicator of Thermal Shock Ceramic Materials”, which measures elastic indicator of ceramics using the ultrasonic method. This paper studies elastic indicator change rule of the mullite ceramic samples under different factors such as temperature difference, thermal shock times and so on. Studies have shown that in the condition of air-cooling, with the increase of thermal shock temperature difference and thermal shock times, the elastic modulus value, shear modulus and Poisson’s ratio are in a falling trend. The project implementation have proved that implement undergraduate innovation research projects could effectively arouse students’ learning enthusiasm, cultivate students’ scientific research innovation and analytical abilities to solve practical scientific research problems.

  19. Sintering and dielectric properties of a technical porcelain prepared from economical natural raw materials

    Energy Technology Data Exchange (ETDEWEB)

    Kasrani, S.; Harabi, A.; Barama, S.-E.; Foughali, L.; Benhassine, M. T., E-mail: souad478@yahoo.fr, E-mail: harabi52@gmail.com, E-mail: sebarama@usa.com, E-mail: foughali_lazhar@yahoo.fr, E-mail: mtb25dz@gmail.com [Ceramics Lab. Mentouri University of Constantine (Algeria); Aldhayan, D.M., E-mail: aldhayan@ksu.edu.sa [Chemistry Department, Riyadh, King Saud University (Saudi Arabia)

    2016-10-15

    In this study, the production of a technical porcelain, for the ceramic dielectric applications by using economical natural raw materials, was investigated. The basic porcelain composition was selected consisting of 30 wt% kaolin, 45 wt% potash-feldspar and 25 wt% quartz. The obtained phases in the sintered samples were investigated by X-ray diffraction, Fourier transform infrared spectroscopy analysis, and scanning electron microscopy images. It has been confirmed by these techniques that the main crystalline phases were quartz and mullite. Dielectric measurements of technical porcelains have been carried out at 1 kHz from room temperature to 200 °C. The dielectric constant, loss factor, dielectric loss tangent, and resistivity of the porcelain sample sintered at 1160 °C were 22-25, 0.32-1.80, 0.006-0.07, and 0.2-9 x 10{sup 13} Ω.cm, respectively. The value of dielectric constant was significantly high when compared to that of conventional porcelains which did not exceed generally 9. (author)

  20. Determination of phase compositions in ceramics from Gobi desert using complementary diffraction techniques

    International Nuclear Information System (INIS)

    Gilles, R.; Hoelzel, M.; Siouris, I.M.; Katsavounis, S.; Visser, D.; Brunelli, M.

    2013-01-01

    The city Khara Khoto is located in the Gobi desert in Inner Mongolia. This city was deserted in the late 14th century and rediscovered in the beginning of the 20th century. In the present study, ceramic sherds typical for the Khara Khoto area have been analysed using neutrons, laboratory X-ray diffraction, synchrotron radiation X-ray diffraction as well as optical microscopy as complementary probes in extracting information on the mineral phase compositions as well as on the firing conditions during the pottery production. The data evaluation was performed with the standard diffraction analysis package GSAS and the new developed program AmPhOrAe. The dominating phase is mullite (∼60 %) compared to a variable mixture of SiO 2 quartz and cristobalite phases (∼35 %) and feldspar as a minority phase. Refiring experiments on one of the sherds allow estimating the firing temperatures of the ceramics within the region of 1,150 and 1,250 deg C. (author)

  1. FY 1993 report on the results of the subsidy project for the Sunshine Project. Development of coal use hydrogen production technology (Support study of pilot plant - Trial development of materials of plant use equipment); 1993 nendo Sunshine keikaku hojo jigyo seika hokokusho. Sekitan riyo suiso seizo gijutsu kaihatsu - Pilot plant no shien kenkyu (Plant yo kiki zairyo no shisaku kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-03-01

    As to the development of coal use hydrogen production technology, the paper made the test study on the improvement of gasifier use materials and evaluation of the characteristics, the evaluation test in the environment using the actual machine, etc., and the FY 1993 results were reported. The results of the study were as follows. Concerning the shaped refractory for gasifier hearth, it was found that high chromia base and picrochromite base refractory development materials had much more excellent coal slag resistance than other existing component-system materials. It was shown that the development materials began to deteriorate under the coal gasification environment at temperatures of about 1,500 degrees C or higher. As to the mullite ceramics, a possibility was shown of improving the slag permeation resistance by making the crystal grain coarse by long-time sintering. By the survey of the state of damage of the proposed materials (refractory and iridium) used in the operational environment of the pilot plant, the outlook for use limit was made clear. In the environment test using the actual machine on the proposed metal base alloy of the typical equipment of the pilot plant, the correspondence between the operational environment and material corrosion was made clear. (NEDO)

  2. Durability and Design Issues of Thermal/environmental Barrier Coatings on Sic/sic Ceramic Matrix Composites Under 1650 C Test Conditions

    Science.gov (United States)

    Zhu, Dong-Ming; Choi, Sung R.; Ghosn, Louis J.; Miller, Robert A.

    2004-01-01

    Ceramic thermal/environmental barrier coatings for SiC-based ceramics will play an increasingly important role in future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. However, the coating durability remains a major concern with the ever-increasing temperature requirements. Currently, advanced T/EBC systems, which typically include a high temperature capable zirconia- (or hahia-) based oxide top coat (thermal barrier) on a less temperature capable mullite/barium-strontium-aluminosilicate (BSAS)/Si inner coat (environmental barrier), are being developed and tested for higher temperature capability Sic combustor applications. In this paper, durability of several thermal/environmental barrier coating systems on SiC/SiC ceramic matrix composites was investigated under laser simulated engine thermal gradient cyclic, and 1650 C (3000 F) test conditions. The coating cracking and delamination processes were monitored and evaluated. The effects of temperature gradients and coating configurations on the ceramic coating crack initiation and propagation were analyzed using finite element analysis (FEA) models based on the observed failure mechanisms, in conjunction with mechanical testing results. The environmental effects on the coating durability will be discussed. The coating design approach will also be presented.

  3. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  4. Complex-shaped ceramic composites obtained by machining compact polymer-filler mixtures

    Directory of Open Access Journals (Sweden)

    Rosa Maria da Rocha

    2005-06-01

    Full Text Available Research in the preparation of ceramics from polymeric precursors is giving rise to increased interest in ceramic technology because it allows the use of several promising polymer forming techniques. In this work ceramic composite pieces were obtained by pyrolysis of a compacted mixture of a polysiloxane resin and alumina/silicon powder. The mixture consists of 60 vol% of the polymer phase and 40 vol% of the filler in a 1:1 ratio for alumina/silicon, which was hot pressed to crosslink the polymer, thus forming a compact body. This green body was trimmed into different geometries and pyrolised in nitrogen atmosphere at temperatures up to 1600 °C. X-ray diffraction analysis indicated the formation of phases such as mullite and Si2ON2 during pyrolysis, that result from reactions between fillers, polymer decomposition products and nitrogen atmosphere. The porosity was found to be less than 20% and the mass loss around 10%. The complex geometry was maintained after pyrolysis and shrinkage was approximately 8%, proving pyrolisis to be a suitable process to form near-net-shaped bulk ceramic components.

  5. Raw material from the state of Rio Grande do Norte, Brazil, to obtain sandstone porcelain

    International Nuclear Information System (INIS)

    Sousa, Maria Rosimar de

    2009-01-01

    Currently, the production of the ceramic industry of the River Great of the North she is restricted to the manufacture of bricks and roofing tiles. development of new ceramic products of bigger added value, such as gres covering porcelanato, using regional raw materials is of basic importance for the growth of the local ceramic industry and economic development of the region. In this work, they had been studied raw materials as kaolin, sodico feldspato and quartz of the State of the Great River of the North for the attainment of an covering of the gres type porcelanato of base white.The ceramic masses had been prepared by the process saw humid. The body-of-tests they had been conformed by uniaxial prensagem of 40MPa, dried in 110 deg C and burnt between 1160 and 1240 deg, used a cycle of fast burning (approximately 60min.). The qualitative analysis of the formed phases disclosed silica, mullite e sodico feldspato after the sintering. The technological properties of burning evaluated they had been: linear retraction, water absorption, apparent specific mass, porosity and breaking strength to the flexal (shipment of 3 points). Results show that raw materials proceeding from the State of the Great River of North could be used in processes for gres porcelanato, therefore they present characteristics technological, similar chemistry, physics and to the standard of reference and the data of literature. (author)

  6. Optical and Mechanical Properties of Glass Blown In Vacuo

    Science.gov (United States)

    Manning, andrew; Tucker, Dennis; Mooney, Theodore; Herren, Kenneth; Gregory, Don A.

    2006-01-01

    Theoretically, the strength of glass processed in vacuum should be higher due to outgassing of contaminants normally present in the glass, such as bulk water in the form of OH bonds that tends to weaken the glass structure. In this research, small discs of a few types of glass have been subjected to various temperatures for extended periods of time in vacuum. Their strength was then tested using a standard flexure technique, facilitated by a custom-designed test fixture, and the results were compared to glass tested in air using the same fixture. The purpose of the glass blowing investigation was to prove the basic feasibility of a high-level concept for in-space manufacture of optical elements. The central requirement was that the glass bubble had to be blown into a support structure such that the bubble could be handled by manipulation of the structure. The blown bubble attached itself to a mullite ring geometrically and mechanically, as a demonstration in the initial experiments described here, by expanding through and around it. The vacuum system used was custom made, as were most of the components of the system, such as the heating element, the glass and ring support structure, and the gas inlet system that provided the pressure needed to blow the glass.

  7. Phase transformations of pyrophyllite clay mineral after heat treatment

    International Nuclear Information System (INIS)

    Salvadori, M.C.

    1988-01-01

    The termal transformation of the Pyrophyllite clay mineral, given by the equations: AL sub(2) O sub(3).4SiO sub(2).H sub(2) O → Al sub(2) O sub(3).4SiO sub(2) + H sub(2) O Pyrophyllite Anhydride Water vapour. 3 (Al sub(2) O sub(3).4SiO sub(2)) → 3 Al sub(2) O sub(3). 2SiO sub(2) + 10 (SiO sub(2)) Pyrophyllite Anhydride Mullite Cristobalite, were studied by Transmission Electron Microscopy (TEM) associated to Selected Area Electron Diffraction (SAD), applied to a very pure sample, colected at Diamantina, M.G. Some other tgechniques were also used, as X-ray Diffraction (XRD), Differential Thermal Analysis (DTA) and Thermogravimetric Analysis (TGA), applied to other different Pyrophyllite samples. A thermodynamical theoretical study was undertaken to estimate the values for the entropyu of formation, enthalpy and molar thermal capacity for the Pyrophyllite Anhydride. (author)

  8. Thermal Gradient Cyclic Behavior of a Thermal/Environmental Barrier Coating System on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Zhu, Dongming; Lee, Kang N.; Miller, Robert A.

    2002-01-01

    Thermal barrier and environmental barrier coatings (TBCs and EBCs) will play a crucial role in future advanced gas turbine engines because of their ability to significantly extend the temperature capability of the ceramic matrix composite (CMC) engine components in harsh combustion environments. In order to develop high performance, robust coating systems for effective thermal and environmental protection of the engine components, appropriate test approaches for evaluating the critical coating properties must be established. In this paper, a laser high-heat-flux, thermal gradient approach for testing the coatings will be described. Thermal cyclic behavior of plasma-sprayed coating systems, consisting of ZrO2-8wt%Y2O3 thermal barrier and NASA Enabling Propulsion Materials (EPM) Program developed mullite+BSAS/Si type environmental barrier coatings on SiC/SiC ceramic matrix composites, was investigated under thermal gradients using the laser heat-flux rig in conjunction with the furnace thermal cyclic tests in water-vapor environments. The coating sintering and interface damage were assessed by monitoring the real-time thermal conductivity changes during the laser heat-flux tests and by examining the microstructural changes after the tests. The coating failure mechanisms are discussed based on the cyclic test results and are correlated to the sintering, creep, and thermal stress behavior under simulated engine temperature and heat flux conditions.

  9. Delamination Mechanisms of Thermal and Environmental Barrier Coatings on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Zhu, Dongming; Choi, Sung R.; Lee, Kang N.; Miller, Robert A.

    2003-01-01

    Advanced ceramic thermal harrier coatings will play an increasingly important role In future gas turbine engines because of their ability to effectively protect the engine components and further raise engine temperatures. However, the coating durability issue remains a major concern with the ever-increasing temperature requirements. In this paper, thermal cyclic response and delamination failure modes of a ZrO2-8wt%Y2O3 and mullite/BSAS thermaVenvironmenta1 barrier coating system on SiC/SiC ceramic matrix composites were investigated using a laser high-heat-flux technique. The coating degradation and delamination processes were monitored in real time by measuring coating apparent conductivity changes during the cyclic tests under realistic engine temperature and stress gradients, utilizing the fact that delamination cracking causes an apparent decrease in the measured thermal conductivity. The ceramic coating crack initiation and propagation driving forces under the cyclic thermal loads, in conjunction with the mechanical testing results, will be discussed.

  10. Crack Driving Forces in a Multilayered Coating System for Ceramic Matrix Composite Substrates

    Science.gov (United States)

    Ghosn, Louis J.; Zhu, Dongming; Miller, Robert A.

    2005-01-01

    The effects of the top coating thickness, modulus and shrinkage strains on the crack driving forces for a baseline multilayer Yttria-Stabilized-Zirconia/Mullite/Si thermal and environment barrier coating (TEBC) system for SiC/SiC ceramic matrix composite substrates are determined for gas turbine applications. The crack driving forces increase with increasing modulus, and a low modulus thermal barrier coating material (below 10 GPa) will have no cracking issues under the thermal gradient condition analyzed. Since top coating sintering increases the crack driving forces with time, highly sintering resistant coatings are desirable to maintain a low tensile modulus and maintain a low crack driving force with time. Finite element results demonstrated that an advanced TEBC system, such as ZrO2/HfO2, which possesses improved sintering resistance and high temperature stability, exhibited excellent durability. A multi-vertical cracked structure with fine columnar spacing is an ideal strain tolerant coating capable of reducing the crack driving forces to an acceptable level even with a high modulus of 50 GPa.

  11. Crystallization in Y-Si-Al-O-N glasses

    Energy Technology Data Exchange (ETDEWEB)

    Leng-Ward, G; Lewis, M H

    1985-05-01

    The development of crystallization in oxynitride glasses has been characterized using transmission electron microscopy and scanning electron microscopy, X-ray (energy-dispersive) microanalysis, and powder X-ray diffraction techniques. A series of glasses was prepared while maintaining the ratio of yttrium-to-silicon-to-aluminium, but replacing oxygen with nitrogen up to the nitrogen solubility limit. On annealing at 1250 C, the oxide glass fully crystallized into yttrium disilicate (Y2Si2O7). Al2O3 and mullite (Al6Si2O13) while, with increasing nitrogen content, the disilicate phase was progressively replaced by yttrium aluminium garnet (Y3Al5O12) and nitrogen was mainly incorporated into Si2N2O. Annealing of the nitrogen glasses at 1100 C produced partial crystallization involving an intermediate phase related to nitrogen-wollastonite. Phase separation in an as-quenched SiO2-rich Y-Si-Al-O composition glass is illustrated. 9 references.

  12. Crack-resistant Al2O3–SiO2 glasses

    Science.gov (United States)

    Rosales-Sosa, Gustavo A.; Masuno, Atsunobu; Higo, Yuji; Inoue, Hiroyuki

    2016-01-01

    Obtaining “hard” and “crack-resistant” glasses have always been of great important in glass science and glass technology. However, in most commercial glasses both properties are not compatible. In this work, colorless and transparent xAl2O3–(100–x)SiO2 glasses (30 ≤ x ≤ 60) were fabricated by the aerodynamic levitation technique. The elastic moduli and Vickers hardness monotonically increased with an increase in the atomic packing density as the Al2O3 content increased. Although a higher atomic packing density generally enhances crack formation in conventional oxide glasses, the indentation cracking resistance increased by approximately seven times with an increase in atomic packing density in binary Al2O3–SiO2 glasses. In particular, the composition of 60Al2O3•40SiO2 glass, which is identical to that of mullite, has extraordinary high cracking resistance with high elastic moduli and Vickers hardness. The results indicate that there exist aluminosilicate compositions that can produce hard and damage-tolerant glasses. PMID:27053006

  13. Structure of high alumina content Al2O3-SiO2 composition glasses.

    Science.gov (United States)

    Weber, Richard; Sen, Sabyasachi; Youngman, Randall E; Hart, Robert T; Benmore, Chris J

    2008-12-25

    The structure of binary aluminosilicate glasses containing 60-67 mol % Al2O3 were investigated using high-resolution 27Al NMR and X-ray and neutron diffraction. The glasses were made by aerodynamic levitation of molten oxides. The 67% alumina composition required a cooling rate of approximately 1600 degrees C s(1-) to form glass from submillimeter sized samples. NMR results show that the glasses contain aluminum in 4-, 5-, and 6-fold coordination in the approximate ratio 4:5:1. The average Al coordination increases from 4.57 to 4.73 as the fraction of octahedral Al increases with alumina content. The diffraction results on the 67% composition are consistent with a disordered Al framework with Al ions in a range of coordination environments that are substantially different from those found in the equilibrium crystalline phases. Analysis of the neutron and X-ray structure factors yields an average bond angle of 125 +/- 4 degrees between an Al ion and the adjoining cation via a bridging oxygen. We propose that the structure of the glass is a "transition state" between the alumina-rich liquid and the equilibrium mullite phase that are dominated by 4- and 6-coordinated aluminum ions, respectively.

  14. Liquidus Temperature of SrO-Al2O3-SiO2 Glass-Forming Compositions

    DEFF Research Database (Denmark)

    Abel, Brett M.; Morgan, James M.; Mauro, John C.

    2013-01-01

    . In the composition range of interest for industrial glasses, Tliq tends to decrease with increasing strontium-to-alumina ratio. We find that cristobalite, mullite, and slawsonite are the dominant devitrification phases for the compositions with high SiO2, SiO2+Al2O3, and SrO contents, respectively. By comparison...... with the phase diagrams for CaO-Al2O3-SiO2 and MgO-Al2O3-SiO2 systems, we have found that for the highest [RO]/[Al2O3] ratios, Tliq exhibits a minimum value for R = Ca. Based on the phase diagram established here, the composition of glass materials, for example, for liquid crystal display substrates, belonging...... to the SrO-Al2O3-SiO2 family may be designed with a more exact control of the glass-forming ability by avoiding the regions of high liquidus temperature....

  15. Crystallization kinetics of BaO-Al2O3-SiO2 glasses

    Science.gov (United States)

    Bansal, Narottam P.; Hyatt, Mark J.

    1989-01-01

    Barium aluminosilicate glasses are being investigated as matrix materials in high-temperature ceramic composites for structural applications. Kinetics of crystallization of two refractory glass compositions in the barium aluminosilicate system were studied by differential thermal analysis (DTA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). From variable heating rate DTA, the crystallization activation energies for glass compositions (wt percent) 10BaO-38Al2O3-51SiO2-1MoO3 (glass A) and 39BaO-25Al2O3-35SiO2-1MoO3 (glass B) were determined to be 553 and 558 kJ/mol, respectively. On thermal treatment, the crystalline phases in glasses A and B were identified as mullite (3Al2O3-2SiO2) and hexacelsian (BaO-Al2O3-2SiO2), respectively. Hexacelsian is a high-temperature polymorph which is metastable below 1590 C. It undergoes structural transformation into the orthorhombic form at approximately 300 C accompanied by a large volume change which is undesirable for structural applications. A process needs to be developed where stable monoclinic celsian, rather than hexacelsian, precipitates out as the crystal phase in glass B.

  16. Crack-resistant Al2O3-SiO2 glasses.

    Science.gov (United States)

    Rosales-Sosa, Gustavo A; Masuno, Atsunobu; Higo, Yuji; Inoue, Hiroyuki

    2016-04-07

    Obtaining "hard" and "crack-resistant" glasses have always been of great important in glass science and glass technology. However, in most commercial glasses both properties are not compatible. In this work, colorless and transparent xAl2O3-(100-x)SiO2 glasses (30 ≤ x ≤ 60) were fabricated by the aerodynamic levitation technique. The elastic moduli and Vickers hardness monotonically increased with an increase in the atomic packing density as the Al2O3 content increased. Although a higher atomic packing density generally enhances crack formation in conventional oxide glasses, the indentation cracking resistance increased by approximately seven times with an increase in atomic packing density in binary Al2O3-SiO2 glasses. In particular, the composition of 60Al2O3 • 40SiO2 glass, which is identical to that of mullite, has extraordinary high cracking resistance with high elastic moduli and Vickers hardness. The results indicate that there exist aluminosilicate compositions that can produce hard and damage-tolerant glasses.

  17. Minerals in the Ash and Slag from Oxygen-Enriched Underground Coal Gasification

    Directory of Open Access Journals (Sweden)

    Shuqin Liu

    2016-03-01

    Full Text Available Underground coal gasification (UCG is a promising option for the recovery of low-rank and inaccessible coal resources. Detailed mineralogical information is essential to understand underground reaction conditions far from the surface and optimize the operation parameters during the UCG process. It is also significant in identifying the environmental effects of UCG residue. In this paper, with regard to the underground gasification of lignite, UCG slag was prepared through simulation tests of oxygen-enriched gasification under different atmospheric conditions, and the minerals were identified by X-Ray diffraction (XRD and a scanning electron microscope coupled to an energy-dispersive spectrometer (SEM-EDS. Thermodynamic calculations performed using FactSage 6.4 were used to help to understand the transformation of minerals. The results indicate that an increased oxygen concentration is beneficial to the reformation of mineral crystal after ash fusion and the resulting crystal structures of minerals also tend to be more orderly. The dominant minerals in 60%-O2 and 80%-O2 UCG slag include anorthite, pyroxene, and gehlenite, while amorphous substances almost disappear. In addition, with increasing oxygen content, mullite might react with the calcium oxide existed in the slag to generate anorthite, which could then serve as a calcium source for the formation of gehlenite. In 80%-O2 UCG slag, the iron-bearing mineral is transformed from sekaninaite to pyroxene.

  18. The effect of aggregate aspect ratio and temperature on the fracture toughness of a low cement refractory concrete

    Directory of Open Access Journals (Sweden)

    Laura Brum Prata

    2003-12-01

    Full Text Available This work investigated the influence of the aggregate's aspect ratio on the fracture behavior of a low cement aluminum silicate refractory castable treated at two different temperatures (110 °C and 1000 °C. The aggregates were cylindrical pellets with an aspect ratio of 1, 2, 3 and 4, produced by extruding a mixture of clay and calcined alumina fired at 1600 °C for 4 h to yield mullite (3Al2O3.2SiO2. The behavior of the R-Curve and other relevant fracture parameters were evaluated based on the "Two Parameter Fracture Model" in a three-point flexure test of single-edge straight through notched specimens. The two temperature treatments produced different degrees of matrix-aggregate adhesion. The larger aspect ratio aggregates were found to promote toughening only in the dried condition, at 110 °C, while the specimens fired at 1000 °C for 4 h, regardless of their aggregate aspect ratio, displayed no significant toughening. The best results for fired samples, however, were obtained from specimens containing conventional angular aggregates.

  19. Incorporation of tv tube glass waste in aluminous porcelain

    Energy Technology Data Exchange (ETDEWEB)

    Holanda, J.N.F.; Santos, T.F.; Paes Junior, H.R. [Universidade Estadual do Norte Fluminense (UENF), Campos dos Goytacazes, RJ (Brazil)

    2016-07-01

    Full test: This work analyzes the reuse of TV tube glass waste as a method to provide alternative raw material for aluminous porcelain, through of replacement of natural sodic feldspar by up to 30 wt.%. Aluminous porcelain formulations containing TV tube glass waste were pressed and fired in air at 1300 deg C using a fast-firing cycle. Ceramic pieces were characterized by X-ray diffraction, scanning electron microscopy, linear shrinkage, apparent density, apparent porosity, water absorption, and electrical resistivity. XRD and SEM results indicated that all aluminous porcelain pieces are composed essentially of mullite, quartz, and ?-alumina embedded in a vitreous matrix. The results also showed that the aluminous porcelain pieces containing TV tube glass waste presented low water absorption values between 0.42 and 0.45 %, apparent density between 2.44 and 2.46 g/cm3, and volume electrical resistivity between 1.91 and 2.93 x 1011 ?.cm. Thus, the TV tube glass waste could be used into aluminous porcelain formulations, in the range up to 30 wt.%, as a replacement for traditional flux material (sodic feldspar). (author)

  20. Effect of time of sintering of a castable with andalusite aggregates in the rupture modulus and elastic modulus

    International Nuclear Information System (INIS)

    Oliveira, M.R.; Garcia, G.C.R.; Claudinei, S.; Ribeiro, S.

    2011-01-01

    The studied castable contain andalusite aggregates, and when sintered in temperatures above 1280 deg C, transformed into mullite improving the properties of concrete due to its low expansion and thermal conductivity, creep resistance and thermal shock. The refractory was homogenized in a mixer with 5.5% m/m of water and poured into a metal mold resulting in prismatic bars. After curing for 48 hours, were sintered at 1450 ° C for 0 h, 1 h, 2.5 h and 10 h with heating and cooling rates of 2 ° C / min. The results of elastic modules were, respectively, in GPa: 25.75±1.75, 37.79±0.36, 39.03±1.97 and 54.47±4.01, and rupture, MPa: 8.40±0.78, 11.94±0.68, 10.91±0.91 and 11,34±1.16, showing the increase in elastic modulus for longer times and for times exceeding one hour, no significant changes in results of the modulus of rupture , stabilizing the change of this refractory's properties after the first hour of sintering. (author)

  1. PREPARASI DAN KARAKTERISASI ZEOLIT DARI ABU LAYANG BATUBARA SECARA ALKALI HIDROTERMAL

    Directory of Open Access Journals (Sweden)

    Jumaeri Jumaeri

    2012-01-01

    Full Text Available Preparasi zeolit dari abu layang batubara PLTU Suralaya secara alkali hidrotermal telah dilakukan. Preparasi dilakukan terhadap abu layang yang telah direfluks dengan HCl 1M dan tanpa refluks. Larutan NaOH dengan konsentrasi tertentu ( 1 ; 2 dan 3 M dicampur dengan abu layang batu bara dengan rasio 10 ml larutan tiap 1 gram abu layang, ke dalam tabung Teflon 100 ml dalam suatu autoclave stainless-steel. Autoclave kemudian dipanaskan pada temperature 80-16 oC selama tiga hari. Zeolit sintesis yang dihasilkan selanjutnya diuji secara kualitatif dengan menggunakan Spektroskopi Inframerah, dan Difraksi Sinar-X. Hasil penelitian menunjukkan bahwa aktivasi abu layang dengan proses alkali hidrotermal dapat menghasilkan material yang mempunyai struktur mirip zeolit (zeolit-like. Produk hidrotermal terdiri dari campuran zeolit (Zeolit P, Zeolit Y serta kristal sodalit dan mullit. Pada temperatur 160 oC, diperoleh zeolit dengan kristalinitas lebih tinggi dari pada 100 oC, baik melalui refluks atau tanpa refluks. Karakteristik zeolit yang terbentuk sangat ditentukan oleh kondisi proses, yang meliputi konsentrasi NaOH, waktu, dan temperatur.

  2. Fiscal 1976 Sunshine Project result report. Research on solar energy utilization systems (solar furnace); 1976 nendo taiyo energy riyo system chosa kenkyu seika hokokusho. Taiyoro

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1977-03-01

    For solar furnace, study was made on analysis of its use purpose, analysis of the profitability of large furnaces, safety, maintenance, solar radiation and construction site conditions. On production of fused refractories by solar furnace, in particular, giving attention on zircon sand and mullite, their fusion property was clarified, and their fine structure was obtained by rapid heating/cooling. On production of Si by solar furnace, in this fiscal year, in particular, study was made on the 1st step (production of coarse Si from silica rock) and 4th step (deposition of Si by decomposition of SiHCl{sub 3}). On study on high-temperature processing followed by chemical reaction, study was made on production of carborundum by solar furnace, its application to high-temperature gas reaction, and its application to heat storage by high-temperature chemical reaction. In addition, for large solar furnace, study was made on its maintenance, safety, pollution problem, and construction site condition based on estimation of direct solar radiation profile maps. Inlands of Tokai, Kii-Hanto and Seto-Naikai districts were confirmed to be suitable for solar furnaces. (NEDO)

  3. Plasma treatment of heat-resistant materials

    International Nuclear Information System (INIS)

    Vlasov, V A; Kosmachev, P V; Skripnikova, N K; Bezukhov, K A

    2015-01-01

    Refractory lining of thermal generating units is exposed to chemical, thermal, and mechanical attacks. The degree of fracture of heat-resistant materials depends on the chemical medium composition, the process temperature and the material porosity. As is known, a shortterm exposure of the surface to low-temperature plasma (LTP) makes possible to create specific coatings that can improve the properties of workpieces. The aim of this work is to produce the protective coating on heat-resistant chamotte products using the LTP technique. Experiments have shown that plasma treatment of chamotte products modifies the surface, and a glass-ceramic coating enriched in mullite is formed providing the improvement of heat resistance. For increasing heat resistance of chamotte refractories, pastes comprising mixtures of Bacor, alumina oxide, and chamot were applied to their surfaces in different ratios. It is proved that the appropriate coating cannot be created if only one of heat-resistant components is used. The required coatings that can be used and recommended for practical applications are obtained only with the introduction of powder chamot. The paste composition of 50% chamot, 25% Bacor, and 25% alumina oxide exposed to plasma treatment, has demonstrated the most uniform surface fusion. (paper)

  4. Sintering and dielectric properties of a technical porcelain prepared from economical natural raw materials

    International Nuclear Information System (INIS)

    Kasrani, S.; Harabi, A.; Barama, S.-E.; Foughali, L.; Benhassine, M. T.; Aldhayan, D.M.

    2016-01-01

    In this study, the production of a technical porcelain, for the ceramic dielectric applications by using economical natural raw materials, was investigated. The basic porcelain composition was selected consisting of 30 wt% kaolin, 45 wt% potash-feldspar and 25 wt% quartz. The obtained phases in the sintered samples were investigated by X-ray diffraction, Fourier transform infrared spectroscopy analysis, and scanning electron microscopy images. It has been confirmed by these techniques that the main crystalline phases were quartz and mullite. Dielectric measurements of technical porcelains have been carried out at 1 kHz from room temperature to 200 °C. The dielectric constant, loss factor, dielectric loss tangent, and resistivity of the porcelain sample sintered at 1160 °C were 22-25, 0.32-1.80, 0.006-0.07, and 0.2-9 x 10 13 Ω.cm, respectively. The value of dielectric constant was significantly high when compared to that of conventional porcelains which did not exceed generally 9. (author)

  5. Use of rice straw ash as substitute of feldspar in triaxial porcelain; Cenizas del tamo de arroz como substituto del feldespato en la fabricacion de ceramica blanca

    Energy Technology Data Exchange (ETDEWEB)

    Alvaro Guzman, A.; Silverio Delvasto, A.; Enrique Sanchez, V.; Vicente Amigo, B.

    2013-02-01

    The substitution of raw materials for processing high energy consumption materials by agricultural and agro-industrial wastes causes a positive impacts on the environment preservation. One of these residues is rice straw, which according to FAO estimation, its annual production is about 600 million tons. In this research was studied the use of rice straw ash as substitute of the use of feldspar in the white ware production. Clay-feldspar-quartz porcelains are referred to as triaxial white ware. Specimens of semidry triaxial mixtures, where feldspar was substituted for different percentages of CTA, were prepared by uniaxial pressing, followed by drying and sintering. Physical and mechanical properties of sintered bodies were evaluated. The porosity and the compressive strength of the fired pieces do increase with additions of up to 75% of CTA in substitution of feldspar. Their mineralogical phases were determined by DRX and SEM; grains of quartz, and needles of primary and secondary mullite were identified in a vitreous phase. It was concluded that feldspar can be substituted positively by CTA in white ware pastes. (Author) 22 refs.

  6. Thermal Conductivity and Water Vapor Stability of Ceramic HfO2-Based Coating Materials

    Science.gov (United States)

    Zhu, Dong-Ming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    HfO2-Y2O3 and La2Zr2O7 are candidate thermal/environmental barrier coating materials for gas turbine ceramic matrix composite (CMC) combustor liner applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature phase stability of plasma-sprayed coatings and/or hot-pressed HfO2-5mol%Y2O3, HfO2-15mol%Y2O3 and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasma-sprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC Hexoloy or CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermal/environmental barrier coating applications will also be discussed.

  7. Corrosion resistance of ceramic materials in pyrochemical reprocessing atmosphere by using molten salt for spent nuclear oxide fuel. Corrosion research under chlorine gas condition

    International Nuclear Information System (INIS)

    Takeuchi, Masayuki; Hanada, Keiji; Koizumi, Tsutomu; Aose, Shinichi; Kato, Toshihiro

    2002-12-01

    Pyrochemical reprocessing using molten salts (RIAR process) has been recently developed for spent nuclear oxide fuel and discussed in feasibility study. It is required to improve the corrosion resistance of equipments such as electrolyzer because the process is operated in severe corrosion environment. In this study, the corrosion resistance of ceramic materials was discussed through the thermodynamic calculation and corrosion test. The corrosion test was basically carried out in alkali molten salt under chlorine gas condition. And further consideration about the effects of oxygen, carbon and main fission product's chlorides were evaluated in molten salt. The result of thermodynamic calculation shows most of ceramic oxides have good chemical stability on chlorine, oxygen and uranyl chloride, however the standard Gibb's free energies with carbon have negative value. On the other hand, eleven kinds of ceramic materials were examined by corrosion test, then silicon nitride, mullite and cordierite have a good corrosion resistance less than 0.1 mm/y. Cracks were not observed on the materials and flexural strength did not reduce remarkably after 480 hours test in molten salt with Cl 2 -O 2 bubbling. In conclusion, these three ceramic materials are most applicable materials for the pyrochemical reprocessing process with chlorine gas condition. (author)

  8. Mineralogical and crystallochemical transformations originated from thermal essays on ferruginous kaolinitic clays; Transformacoes mineralogicas e cristaloquimicas decorrentes dos ensaios termais em argilas cauliniticas ferruginosas

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, M.M.; Varajao, A.F.D.C.; Morales-Carrera, A.M.; Peralta-Sanchez, M.G.; Costa, G.M. da, E-mail: angelica@degeo.ufop.br [Universidade Federal de Ouro Preto, Campus Universitario, Morro do Cruzeiro s/n, Ouro Preto, MG (Brazil)

    2012-01-15

    Mineralogical and crystallochemical transformations of representative ferruginous kaolinitic clay samples were investigated in specimens burned at 800, 1000 and 1200 deg C. X-ray diffraction and differential thermal and thermogravimetric analyses showed that kaolinite was the predominant mineral in the raw samples. The Moessbauer spectroscopy results showed that the high iron content (22.5 wt.%), as determined by X-ray fluorescence, is related to the presence of goethite (18 wt.%) and hematite (16 wt.%). However, after Fe was extracted using a dithionite-citrate system buffered with sodium bicarbonate, a residue of this element (Fe{sup 3+} and Fe{sup 2+}) was found in the structure of the kaolinite. The sintering process showed the destruction of kaolinite, as well as the transformation of the goethite into hematite, the crystals growing as the temperature increases. The hematite crystal size at 1200 deg C is five times larger than in the raw sample. The mullite formation at 1000 deg C is comprised of a solid solution of Fe{sub 2}O{sub 3} and Al{sub 2}O{sub 3},which results in a resistant product with a higher thermal stability (author)

  9. Effect of thermophysical property and coating thickness on microstructure and characteristics of a casting

    Directory of Open Access Journals (Sweden)

    Ai-chao Cheng

    2017-01-01

    Full Text Available A new improved investment casting technology (IC has been presented and compared with the existing IC technology such as lost foam casting (LFC. The effect of thermophysical property and coating thickness on casting solidification temperature field, microstructure and hardness has been investigated. The results show that the solidification rate decreases inversely with the coating thickness when the coating contains silica sol, zircon powder, mullite powder and defoaming agent. In contrast, the solid cooling rate increases as the coating thickness increases. However, the solidification rate and solid cooling rate of the casting produced by the existing IC and the improved IC are very similar when the coating thickness is 5 mm, so the microstructure and hardness of a container corner fitting produced by the improved IC and the existing IC are similar. The linear regression equation for the grain size (d and cooling rate (v of the castings is d= –0.41v+206.1. The linear regression equation for the content of pearlite (w and solid cooling rate (t is w=1.79t + 6.71. The new improved IC can greatly simplify the process and decrease the cost of production compared with the existing IC. Contrasting with LFC, container corner fittings produced by the new improved IC have fewer defects and better properties. It was also found that the desired microstructure and properties can be obtained by changing the thermophysical property and thickness of the coating.

  10. Tank type nuclear reactors

    International Nuclear Information System (INIS)

    Naito, Kesahiro; Shimoyashiki, Shigehiro; Yokota, Norikatsu; Takahashi, Kazuo.

    1985-01-01

    Purpose: To improve the seismic proofness and the radiation shielding of LMFBR type reactors by providing the reactor with a structure reduced in the size and the weight, excellent in satisfactory heat insulating property and having radioactive material capturing performance. Constitution: Two sheets of ceramic plate members (for instance, mullite, steatite, beryllium ceramics or the like) which can be fabricated into plate-like shape and have high heat insulating property are overlapped with each other, between which magnetic heat-insulating material with magnetizing magnetic ceramics (for example, Lisub(0.5)Fesub(2.5)O 4 , Ni-Fe 2 O 4 , Fe-Fe 2 O 4 ) are sandwiched and the whole assembly is covered with metal coating material (for example, stainless steels). The inside of the coating material is evacuated or filled with an inert gas with low heat-conductivity (argon) at a pressure less than 1 kg/cm 2 abs, considering that the temperature goes higher and the inner pressure increases upon operation. In this way, the size of the laminated structure can be reduced to about 1/7 of the conventional case. The magnetic heat insulating materials can capture the magnetic impurities in sodium. (Kawakami, Y.)

  11. Deposition of waste kaolin in aluminum alloy by electrolytic plasma technique

    International Nuclear Information System (INIS)

    Palinkas, Fabiola Bergamasco da Silva Marcondes; Antunes, Maria Lucia Pereira; Cruz, Nilson Cristino; Rangel, Elidiane Cipriano; Souza, Jose Antonio da Silva

    2016-01-01

    Full text: Kaolin is a widely explored mineral for various industrial purposes and its processing generates up to 90% of waste, corresponding to 500 thousand tons annually. The Deposition of Kaolin residue on aluminum alloys by electrolytic plasma has objective of a valorization of the residue. It was evaluated the mineralogical composition by X-ray diffraction (XRD), using PANalytical diffractometer X'Pert Pro. The scanning electron microscopy (SEM) and the spectrometry of dispersive of energy (EDS) evaluated the morphology and elementary chemical composition by microscope scanning electron JEOL JSM-6010LA. The Infrared Spectroscopy (FTIR) has used a Spectrometer the Perkin-Elmer 1760X FT-IR with spectral range 4000-400 cm -1 . XRD results indicate peaks of kaolinite as the main constituent. The morphology of the particles correspond to pseudo-hexagonal lamellar crystals characteristic of kaolinite, analysis by EDS allows to identify the composition of the particles as Al and Si. The samples were deposited at concentrations of 5, 10 and 15 mg of the residue and each concentration were considered deposition times of 5, 10 and 15 minutes. Tests evaluate the films as the wettability, chemical composition, morphology, mechanical strength and corrosion resistance. Results indicate the presence of kaolinite, alumina and mullite in the obtained coatings. (author)

  12. Nanomineralogy in the real world: A perspective on nanoparticles in the environmental impacts of coal fire.

    Science.gov (United States)

    Sehn, Janaína L; de Leão, Felipe B; da Boit, Kátia; Oliveira, Marcos L S; Hidalgo, Gelsa E; Sampaio, Carlos H; Silva, Luis F O

    2016-03-01

    Detailed geochemistry similarities between the burning coal cleaning rejects (BCCRs) and non-anthropogenic geological environments are outlined here. While no visible flames were detected, this research revealed that auto-combustion existed in the studied area for many years. The occurrence of several amorphous phases, mullite, hematite and many other Al/Fe-minerals formed by high temperature was found. Bad disposal of coal-dump wastes represents significant environmental concerns due to their potential influence on atmosphere, river sediments, soils and as well as on the surface and groundwater in the surroundings of these areas. The present work using multi-analytical techniques were performed to provide an improved understanding of the complex processes related with sulphide-rich coal waste oxidation, spontaneous combustion and newmineral creation. It recording huge numbers of rare minerals with alunite, montmorillonite, szmolnockite, halotrichite, coquimbite and copiapite at the BCCRs. The information presented the presence of abundant amorphous Si-Al-Fe-Ti as (oxy-)hydroxides and Fe-hydro/oxides with goethite and hematite with various degrees of crystallinity, containing potential hazardous elements (PHEs), such as Cu, Cr, Hf, Hg, Mo, Ni, Se, Pb, Th, U, Zr, and others. Most of the nano-particles and ultra-fine particles found in the burned coal-dump wastes are the same as those commonly associated with coal cleaning rejects, in which oxidation of sulphides plays an important impact to environment and subsequently animal and human health. Copyright © 2015 Elsevier Ltd. All rights reserved.

  13. Fly ash from a Mexican mineral coal. II. Source of W zeolite and its effectiveness in arsenic (V) adsorption

    Energy Technology Data Exchange (ETDEWEB)

    Medina, Adriana [CINVESTAV IPN-Unidad Saltillo, Carretera Saltillo-Monterrey Km 13.5, C.P. 25900, Ramos Arizpe, Coahuila (Mexico); Gamero, Procoro, E-mail: pgamerom@hotmail.com [CINVESTAV IPN-Unidad Saltillo, Carretera Saltillo-Monterrey Km 13.5, C.P. 25900, Ramos Arizpe, Coahuila (Mexico); Almanza, Jose Manuel [CINVESTAV IPN-Unidad Saltillo, Carretera Saltillo-Monterrey Km 13.5, C.P. 25900, Ramos Arizpe, Coahuila (Mexico); Vargas, Alfredo; Montoya, Ascencion [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas 152, G.A. Madero, C.P. 07730, Distrito Federal (Mexico); Vargas, Gregorio [CINVESTAV IPN-Unidad Saltillo, Carretera Saltillo-Monterrey Km 13.5, C.P. 25900, Ramos Arizpe, Coahuila (Mexico); Izquierdo, Maria [Instituto de Ciencias de la Tierra ' Jaume Almera' , CSIC, C/Luis Sole Sabaris, s/n 08028 Barcelona (Spain)

    2010-09-15

    Coal-fired plants in Coahuila (Mexico) produce highly reactive fly ash (MFA), which is used in a one-step process as a raw material in producing zeolite. We explored two routes in the synthesis of zeolite: (a) direct MFA zeolitization, which resulted in the formation of W zeolite with KOH and analcime with NaOH and (b) a MFA fusion route, which resulted in the formation of zeolite W or chabazite with KOH and zeolite X or P with NaOH. No residual crystalline phases were present. When LiOH was employed, ABW zeolite with quartz and mullite were obtained. For both zeolitization routes, the nature of the alkali (KOH, NaOH, LiOH), the alkali/MFA ratio (0.23-1.46), and the crystallization temperature and time (90-175 {sup o}C; 8-24 h) were evaluated. Additionally, the effect of temperature and time on MFA fusion was studied. W zeolite was obtained by both zeolitization methods. The direct route is preferred because it is a straightforward method using soft reaction conditions that results in a high yield of low cost zeolites with large crystal agglomerates. It was demonstrated that aluminum modified W zeolite has the ability to remove 99% of the arsenic (V) from an aqueous solution of Na{sub 2}HAsO{sub 4}.7H{sub 2}O originally containing 740 ppb.

  14. Synthesis and characterization of biomorphic ceramics

    International Nuclear Information System (INIS)

    Rambo, Carlos Renato

    2001-01-01

    Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO 2 originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

  15. Synthesis of zeolite-P from coal fly ash derivative and its utilisation in mine-water remediation

    Directory of Open Access Journals (Sweden)

    Leslie F. Petrik

    2010-05-01

    Full Text Available Solid residues resulting from the active treatment of acid mine drainage with coal fly ash were successfully converted to zeolite-P under mild hydrothermal treatment conditions. Scanning electron microscopy showed that the zeolite-P product was highly crystalline. The product had a high cation exchange capacity (178.7 meq / 100 g and surface area (69.1 m2/g and has potential application in waste-water treatment. A mineralogical analysis of the final product identified zeolite-P, as well as mullite and quartz phases, which indicated incomplete dissolution of the fly ash feedstock during the ageing step. Further optimisation of the synthesis conditions would be required to attain complete utilisation of the feedstock. The zeolite-P was tested for decontamination potential of circumneutral mine water. High removal efficiency was observed in the first treatment, but varied for different contaminants. The synthesised zeolite-P exhibited a high efficiency for the removal of heavy metal cations, such as aluminium, iron, manganese, zinc, copper and nickel, from contaminated mine water, even with repeated use. For potassium, calcium, strontium and barium, the removal was only efficient in the first treatment and decreased rapidly with subsequent treatments, indicating preferential adsorption of the other metals. A continuous release of sodium was observed during decontamination experiments, which decreased with subsequent treatments, confirming that sodium was the main exchangeable charge-balancing cation present in the zeolite-P product.

  16. Study of amorphous phases in the ash of power plant (Zemianske Kostolany site); Studium amorfnych faz v elektrarenskych popoloch (lokalita Zemianske Kostolany)

    Energy Technology Data Exchange (ETDEWEB)

    Petkova, K [Univerzita Komenskeho v Bratislave, Prirodovedecka fakulta, Katedra geocheomie, 84215 Bratislava (Slovakia); Lalinska-Volekova, B [Univerzita Komenskeho v Bratislave, Prirodovedecka fakulta, Katedra mineralogie a petrologie, 84215 Bratislava (Slovakia)

    2012-04-25

    Using mineralogical methods (SEM, BSE, WDS, TEM, XRD) a chemical and mineral composition of selected samples of fresh power plant ash and of soils containing buried ash sediments in the area Zemianske Kostolany was studied. Chemically, the ash samples mainly comprised of Si, Fe, Al and Ca, followed by Mg, K, Na, Ti and S. From potentially toxic elements in the ash significantly increased arsenic content (358 - 1859 mg/kg), which is present mainly in the finest fraction of the studied samples. The dominant component of the investigated samples (average 74%) is created by amorphous aluminosilicate glass. These amorphous components have variable representation of Si, Al, Ca, Fe and were identified as a major phase bearing arsenic (by 2.28 wt. %). Arsenic binds to aggregates of nanoparticles, which consist of Al, Si, Ca, Fe, less to the phases of Fe and Ca. In addition to amorphous glass, arsenic binds also to unburned coal residues (up to 0.5 wt.%). From crystalline phases were identified quartz, calcite, mullite, feldspars, hematite, magnetite, cristobalite, rutile, mica light, pyrotite, pyrite, montmorillonite and perovskite. (authors)

  17. Fabricación de gres porcelánico empleando ceniza de tamo de arroz en sustitución del feldespato

    Directory of Open Access Journals (Sweden)

    Guzmán, Álvaro

    2013-12-01

    Full Text Available In this research are presented the results of using rice straw ash (RSA in low proportions as substitute of feldspar for manufacturing stoneware tiles. Specimens of semidry triaxial mixtures, where feldspar was substituted for different percentages (25 % and 50 % of RSA, were prepared by uniaxial pressing, followed by drying and sintering. Physical and mechanical properties of sintered bodies were evaluated. Porcelain stoneware tile specimens C0 and CF25 reached bending strength and water absorption values were in accordance with standard ISO 13006 (Annex G, BIa ( ≥ 35 MPa and ≤ 0.5 %, respectively. However, in porcelain stoneware tile specimens CF50 due to bloating phenomenon was not possible obtain commercial tiles in accordance with standard ISO 13006. By using Scanning Electron Microscopy (SEM needles of primary and secondary mullite were identified in a vitreous phase; and by using X-Ray Diffraction (XRD mullite and quartz phases were identified. It was concluded that feldspar can be substituted positively by RSA in stoneware tile pastes.En este artículo se presentan los resultados de una investigación sobre el uso de la ceniza de tamo de arroz (CTA como reemplazo del feldespato en la fabricación de gres porcelánico. Se prepararon mezclas donde la CTA sustituyó al feldespato en dos volúmenes distintos (25 % y 50 %. Especímenes de las pastas obtenidas fueron moldeados, secados, y cocidos. Las propiedades físicas (densidad aparente, porosidad, absorción, entre otras y mecánicas (resistencia a flexión de los especímenes cocidos estándar (C0, fueron comparadas con las de especímenes cocidos donde el material fundente fue sustituido en la formulación por CTA en porcentajes del 25 % y 50 % (CF25 y CF50. Los especímenes cocidos C0 y C25, podrían considerarse como gres porcelánico pertenecientes al grupo BIa (resistencia a flexión > 35 MPa y absorción de agua ≤ 0,5 %; mientras que en aquellos especímenes cocidos CF50 el

  18. Evolution of self-organization in nano-structured PVD coatings under extreme tribological conditions

    Energy Technology Data Exchange (ETDEWEB)

    Fox-Rabinovich, G., E-mail: gfox@mcmaster.ca [Department of Mechanical Engineering, McMaster University, 1280 Main St. W., Hamilton, ON, Canada L8S 4L7 (Canada); Kovalev, A. [Surface Phenomena Researches Group, CNIICHERMET, 9/23, 2-nd Baumanskaya Street, Moscow 105005 (Russian Federation); Aguirre, M.H. [Laboratory of Advanced Microscopy, Institute of Nanoscience of Aragón, University of Zaragoza, 50018 Zaragoza (Spain); Yamamoto, K. [Materials Research Laboratory, Kobe Steel Ltd, 1-5-5 Takatsuda-dai, Nishi-ku, Kobe 651-2271, Hyogo (Japan); Veldhuis, S. [Department of Mechanical Engineering, McMaster University, 1280 Main St. W., Hamilton, ON, Canada L8S 4L7 (Canada); Gershman, I. [All-Russian Railway Research Institute, 10 Third Mytishchinskaya Street, Moscow 29851 (Russian Federation); Rashkovskiy, A. [Surface Phenomena Researches Group, CNIICHERMET, 9/23, 2-nd Baumanskaya Street, Moscow 105005 (Russian Federation); Endrino, J.L. [Albengoa Research, Energia Solar 1, Palmas Altas, Seville 41014 (Spain); Beake, B. [Micro Materials Limited, Willow House, Yale Business Village, Ellice Way, Wrexham LL13 7YL (United Kingdom); Dosbaeva, G. [Department of Mechanical Engineering, McMaster University, 1280 Main St. W., Hamilton, ON, Canada L8S 4L7 (Canada); Wainstein, D. [Surface Phenomena Researches Group, CNIICHERMET, 9/23, 2-nd Baumanskaya Street, Moscow 105005 (Russian Federation); Yuan, Junifeng; Bunting, J.W. [Department of Mechanical Engineering, McMaster University, 1280 Main St. W., Hamilton, ON, Canada L8S 4L7 (Canada)

    2014-04-01

    Highlights: • The evolution of self-organization under extreme frictional conditions has been studied. • Comprehensive characterization of the tribo-films was made using various surface analytical techniques. • During the running-in stage, mullite tribo-ceramics predominate on the surface of the nano-multilayer coating, establishing a functional hierarchy within the layer of tribo-films. • It is possible to control tribo-film evolution during self-organization by means of an increase in structural complexity and the non-equilibrium state of the surface engineered layer. - Abstract: The evolution of the self-organization process where dissipative structures are formed under the extreme frictional conditions associated with high performance dry machining of hardened steels has been studied in detail. The emphasis was on the progressive studies of surface transformations within multilayer and monolayer TiAlCrSiYN-based PVD coatings during the running-in stage of wear when self-organization process occurs. The coating layer was characterized by high resolution electron energy-loss spectroscopy (HREELS). It is shown that the nano-multilayer coating possesses higher non-equilibrium structure in comparison to the monolayer. Comprehensive studies of the tribo-films (dissipative structures) formed on the friction surface were made using a number of advanced surface characterization techniques such as X-ray photoelectron spectroscopy (XPS) and X-ray absorption near edge structure (XANES). The data obtained for the tribo-films was combined with the detailed TEM studies of the structural and phase transformations within the underlying coating layer. This data was related to the micro-mechanical characteristics of the coating layer and its wear resistance. It was demonstrated that the evolution of the self-organization process is strongly controlled by the characteristics of the tribo-films formed at different stages of the wear process. Within running-in stage (after

  19. Characterization of dust samples from a coal strip mine using a resuspension chamber

    Directory of Open Access Journals (Sweden)

    Martin Civiš

    2017-06-01

    Full Text Available A metallic cylindrical resuspension chamber (V = 0.437 m3, S = 0.35 m2, S/V = 8.38 was constructed to disperse samples of soil and various kinds of dust. The chamber allows on-line determination of number/mass size distribution of aerosol particles formed by dispersion and subsequent sampling of size-segregated particles on filter media. The samples tested were lignite, power plant flue ash and overburden soil from the Nastup coal strip mine in Northern Bohemia. About 20 mg of the individual samples were pneumatically dispersed by 0.5 liter of pressurized air inside the chamber under defined temperature and humidity conditions. Then the dynamics of aerosol size distributions was recorded using an aerodynamic particle sizer with a frequency of 5 seconds. The lignite and flue ash contributed most to the mass of atmospheric aerosol particles smaller than 10/2.5 micrometer – PM10/ PM2.5. The re-suspended mass of the samples varied between 0.001% for overburden soil and 0.32% for mine road soil. The aerosolized lignite and flue ash samples, sampled by a Harvard Impactor and a Personal Cascade Impactor Sampler, revealed that the ash contained higher amounts of fine particles than the lignite and subsequent chemical analyses, carried out using SEM-EDX, reveals that the PM2.5 fraction formed by dispersion of the ash samples had the highest content of sulphur, and PM10 was dominated by Si. PM10 was closest to mullite, while the PM2.5 fraction contained sulphides, pyrites, pyrrhotites and polytypes of sulphide. The PM1 fraction was dominated by quartz glass. The fractions of sizes 2.5–1 μm and 0.5–0.25 μm were dominated by Si and S, respectively.

  20. Synthesis and characterization of biomorphic ceramics; Sintese e caracterizacao de ceramicas biomorficas

    Energy Technology Data Exchange (ETDEWEB)

    Rambo, Carlos Renato

    2001-07-01

    Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO{sub 2} originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

  1. Effects of the addition of oil shale ash and coal ash on physic-chemical properties of CPJ45 cement

    Directory of Open Access Journals (Sweden)

    Nabih K.

    2014-04-01

    Full Text Available We focused our research on recycling industrial wastes, fly ash (F.A, bottom ash (B.A and oil shale ash (S.A in cement production. The study concerns physico-chemical characterization of these products and the influence of their addition on the mechanical proprieties of the CPJ45 cement. XRF allowed us to rank the three additives used according to their contents on major oxides. Coal ashes belong to the class F, and thus possess poozzolanic properties and oil shale ash belongs to the class C and possesses hydraulic and poozolanic properties. The crystalline phases constituting each ash were analysed by XRD. We observe in bottom ash the presence of quartz and mullite. The same crystals are found in fly ash with hematite and magnetite. Oil shale ash is composed of quartz, anhydrite, gehlenite, wollastonite and periclase. The microstructures of fly ash and bottom ash were studied using SEM. The bottom ash was composed respectively of fine particles that are generally irregularly shaped, their dimensions are between 5 and 28μm and of big particles(300 μm. The EDX analysis coupled with an electronic microscope provided some information about the major elements that constitute our samples. The dehydrations of anhydrous and three days hydrated cement were examined by DSC. For hydrated cements we noticed endothermic peaks related to the dehydration of CSH, CH and decomposition of carbonates. The study of the mechanical properties of CPJ45 cement by adding different proportions of fly ash, bottom ash and oil shale ash helped clarifying the percentage of ash that leaded to improve the 28 days mechanical strength. The results show that the cements studied have their maximum mechanical resistance with the addition at 7% of fly ash or 10% of oil shale ash.

  2. Fusion of arkosic sand by intrusive andesite

    Science.gov (United States)

    Bailey, Roy A.

    1954-01-01

    An andesite dike in the Valles Mountains of northern New Mexico has intruded and partly fused arkosic sediments for a distance of 50 feet from its contacts. The dike is semi-circular in form, has a maximum width of about 100 feet, and is about 500 feet long. Small associated arcuate dikes are arranged in spiral fashion around the main dike, suggesting that they were intruded along shear fractures similar to those described by Burbank (1941). The fused rocks surrounding the andesite dike are of three general types: 1) partly fused arkosic sand, 2) fused clay, and 3) hybrid rocks. The fused arkosic sand consists of relict detrital grains of quartz, orthoclose, and plagioclase, imbedded in colorless glass containing microlites of tridymite, cordierite, and magnetite. The relict quartz grains are corroded and embayed by glass; the orthoclase is sanidinized and partly fused; and the plagioclase is inverted to the high temperature form and is partly fused. The fused clay, which was originally a mixture of montmorillonite and hydromica, consists primarily of cordierite but also contains needle-like crystals of sillimanite (?) or mullite (?). The hybrid rocks originated in part by intermixing of fused arkosic sediments and andesitic liquid and in part by diffusion of mafic constituents through the fused sediments. They are rich in cordierite and magnetite and also contain hypersthene, augite, and plagioclase. The composition of pigeonite in the andesite indicates that the temperature of the andesite at the time of intrusion probably did not exceed 1200?C. Samples of arkosic sand were fused in the presence of water in a Morey bomb at 1050?C. Stability relations of certain minerals in the fused sand suggest that fusion may have taken place at a lower temperature, however, and the fluxing action of volatiles from the andesite are thought to have made this possible.

  3. Irradiation performance of coated fuel particles with fission product retaining kernel additives

    International Nuclear Information System (INIS)

    Foerthmann, R.

    1979-10-01

    The four irradiation experiments FRJ2-P17, FRJ2-P18, FRJ2-P19, and FRJ2-P20 for testing the efficiency of fission product-retaining kernel additives in coated fuel particles are described. The evaluation of the obtained experimental data led to the following results: - zirconia and alumina kernel additives are not suitable for an effective fission product retention in oxide fuel kernels, - alumina-silica kernel additives reduce the in-pile release of Sr 90 and Ba 140 from BISO-coated particles at temperatures of about 1200 0 C by two orders of magnitude, and the Cs release from kernels by one order of magnitude, - effective transport coefficients including all parameters which contribute to kernel release are given for (Th,U)O 2 mixed oxide kernels and low enriched UO 2 kernels containing 5 wt.% alumina-silica additives: 10g sub(K)/cm 2 s -1 = - 36 028/T + 6,261 (Sr 90), 10g Dsub(K)/cm 2 c -2 = - 29 646/T + 5,826 (Cs 134/137), alumina-silica kernel additives are ineffective for retaining Ag 110 m in coated particles. However, also an intact SiC-interlayer was found not to be effective at temperatures above 1200 0 C, - the penetration of the buffer layer by fission product containing eutectic additive melt during irradiation can be avoided by using additives which consist of alumina and mullite without an excess of silica, - annealing of LASER-failed irradiated particles and the irradiation test FRJ12-P20 indicate that the efficiency of alumina-silica kernel additives is not altered if the coating becomes defect. (orig.) [de

  4. Xenopumice erupted on 15 October 2011 offshore of El Hierro (Canary Islands): a subvolcanic snapshot of magmatic, hydrothermal and pyrometamorphic processes

    Science.gov (United States)

    Del Moro, S.; Di Roberto, A.; Meletlidis, S.; Pompilio, M.; Bertagnini, A.; Agostini, S.; Ridolfi, F.; Renzulli, A.

    2015-06-01

    On 15 October 2011, a submarine eruption offshore of El Hierro Island gave rise to floating volcanic products, known as xenopumices, i.e., pumiceous xenoliths partly mingled and coated with the juvenile basanitic magma. Over the last few years, no consensus in the scientific community in explaining the origin of these products has been reached. In order to better understand the formation of xenopumice, we present a textural, mineralogical, and geochemical study of the possible magmatic, hydrothermal, and pyrometamorphic processes, which usually operate in the plumbing systems of active volcanoes. We carried out a comprehensive SEM investigation and Sr-Nd-Pb isotope analyses on some samples representative of three different xenopumice facies. All the data were compared with previous studies, new data for El Hierro extrusives and a literature dataset of Canary Islands igneous and sedimentary rocks. In the investigated xenopumices, we emphasize the presence of restitic magmatic phases as well as crystallization of minerals (mainly olivine + pyroxene + magnetite aggregates) as pseudomorphs after pre-existing mafic phenocrysts, providing evidence of pyrometamorphism induced by the high-T juvenile basanitic magma. In addition, we identify veins consisting of zircon + REE-oxides + mullite associated with Si-rich glass and hydrothermal quartz, which indicate the fundamental role played by hydrothermal fluid circulation in the xenopumice protolith. The petrological data agree with a pre-syneruptive formation of the xenopumice, when El Hierro basanite magma intruded hydrothermally altered trachyandesite to trachyte rocks and triggered local partial melting. Therefore, the El Hierro xenopumice represents a snapshot of the transient processes at the magma-wall rock interface, which normally occurs in the feeding system of active volcanoes.

  5. Component effects on crystallization of RE-containing aluminoborosilicate glass

    Energy Technology Data Exchange (ETDEWEB)

    Mohd Fadzil, Syazwani, E-mail: syazwanimf@ukm.edu.my [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology, 790784 Pohang (Korea, Republic of); School of Applied Physics, Faculty of Science and Technology, The National University of Malaysia, 43650 Bandar Baru Bangi, Selangor (Malaysia); Hrma, Pavel [Division of Advanced Nuclear Engineering, Pohang University of Science and Technology, 790784 Pohang (Korea, Republic of); Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA (United States); Schweiger, Michael J.; Riley, Brian J. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA (United States)

    2016-09-15

    Lanthanide-aluminoborosilicate (LABS) glass is one option for immobilizing rare earth (RE) oxide fission products generated during reprocessing of pyroprocessed fuel. This glass system can accommodate a high loading of RE oxides and has excellent chemical durability. The present study describes efforts to model equilibrium crystallinity as a function of glass composition and temperature as well as liquidus temperature (T{sub L}) as a function of glass composition. The experimental method for determining T{sub L} was ASTM C1720-11. Typically, three crystalline phases were formed in each glass: Ce-borosilicate (Ce{sub 3}BSi{sub 2}O{sub 10}), mullite (Al{sub 10}Si{sub 2}O{sub 19}), and corundum (Al{sub 2}O{sub 3}). Cerianite (CeO{sub 2}) was a common minor crystalline phase and Nd-silicate (Nd{sub 2}Si{sub 2}O{sub 7}) occurred in some of the glasses. In the composition region studied, T{sub L} decreased as SiO{sub 2} and B{sub 2}O{sub 3} fractions increased and strongly increased with increasing fractions of RE oxides; Al{sub 2}O{sub 3} had a moderate effect on the T{sub L} but, as expected, it strongly affected the precipitation of Al-containing crystals. - Highlights: • We investigated equilibrium crystal fraction in glasses versus temperature. • We fitted empirical models to measured data obtaining component coefficients. • Liquidus temperature increased as SiO{sub 2} and B{sub 2}O{sub 3} fractions decreased. • Liquidus temperature increased as CeO{sub 2}, Nd{sub 2}O{sub 3}, and Al{sub 2}O{sub 3} fractions increased.

  6. High-field quench behavior and dependence of hot spot temperature on quench detection voltage threshold in a Bi2Sr2CaCu2Ox coil

    International Nuclear Information System (INIS)

    Shen, Tengming; Ye, Liyang; Turrioni, Daniele; Li, Pei

    2015-01-01

    Small insert solenoids have been built using a multifilamentary Ag/Bi 2 Sr 2 CaCu 2 O x round wire insulated with a mullite sleeve (∼100 μm in thickness) and characterized in background fields to explore the quench behaviors and limits of Bi 2 Sr 2 CaCu 2 O x superconducting magnets, with an emphasis on assessing the impact of slow normal zone propagation on quench detection. Using heaters of various lengths to initiate a small normal zone, a coil was quenched safely more than 70 times without degradation, with the maximum coil temperature reaching 280 K. Coils withstood a resistive voltage of tens of mV for seconds without quenching, showing the high stability of these coils and suggesting that the quench detection voltage should be greater than 50 mV in order not to falsely trigger protection. The hot spot temperature for the resistive voltage of the normal zone to reach 100 mV increased from ∼40–∼80 K while increasing the operating wire current density J o from 89 A mm −2 to 354 A mm −2 , whereas for the voltage to reach 1 V, it increased from ∼60–∼140 K. This shows the increasing negative impact of slow normal zone propagation on quench detection with increasing J o and the need to limit the quench detection voltage to <1 V. These measurements, coupled with an analytical quench model, were used to assess the impact of the maximum allowable detection voltage and temperature upon quench detection on the quench protection, assuming a limit of the hot spot temperature to <300 K. (paper)

  7. Effect of fly ash composition on the sulfate resistance of concrete[Includes the CSCE forum on professional practice and career development : 1. international engineering mechanics and materials specialty conference : 1. international/3. coastal, estuarine and offshore engineering specialty conference : 2. international/8. construction specialty conference

    Energy Technology Data Exchange (ETDEWEB)

    Dhole, R.D.; Thomas, M.D.A. [New Brunswick Univ., Fredericton, NB (Canada); Folliard, K.J.; Drimalas, T. [Texas Univ., Austin, TX (United States)

    2009-07-01

    Studies have shown that low-calcium Class F fly ashes obtained from burning coal in power stations can increase the sulfate resistance of Portland cement concrete. In many cases the sulfate resistance of concrete containing high-calcium Class C fly ash can be reduced compared to concrete without fly ash, due to the presence of crystalline C3A in the fly ash and calcium aluminate in the glass. This study investigated the differences in the glass composition and sulfate resistance of fly ashes with a range of calcium contents. The objective was to determine whether the behaviour of high-calcium fly ashes could be improved by blending with low-calcium fly ash. The sulfate resistance of cementitious systems consisting of a Type I Portland cement blended with Class F and Class C fly ashes of varying composition was evaluated by monitoring the length change of mortar bars stored in 5 per cent sodium sulfate solution. Scanning electron microscopy and electron dispersive X-ray analysis were used to characterize the glass phases of the fly ashes. The position occupied by the glass when plotted on a CaO-SiO{sub 2}-Al{sub 2}O{sub 3} ternary was identified as belonging to one of the fields occupied by the mineral phases mullite, anorthosite or gehlenite. The glass showed a transition from alumino-silicate in Class F fly ash to a calcium alumino-silicate or mixed calcium-aluminate/alumino-silicate in Class C fly ashes with higher calcium contents. Fly ashes with high amounts of calcium-aluminate glass had reduced sulfate resistance when tested in mortars. Blends of Class C and Class F fly ashes had better sulfate resistance than mixes made with only Class C fly ash. A relationship was established between the calcium oxide content of the blended fly ash and sulfate resistance of mortar. 8 refs., 5 tabs., 10 figs.

  8. Equipo comparativo para la medida de conductividad térmica de materiales cerámicos

    Directory of Open Access Journals (Sweden)

    Barea, R.

    2006-04-01

    Full Text Available Among the different techniques available for measuring thermal conductivity, the comparative method (ASTM E1225-99 is the most appropriate for porous materials. This method determines the thermal conductivity in steady state conditions in the 100 - 1300 K temperature range and for conductivities between 0.2 and 200 W/mK, respectively, depending on the equipment characteristics. In the present paper, the design and development, as well as the start up process, of an apparatus based on this method is described. Thermal conductivity data on a mullite based refractory, measured by both the laser flash and the comparative methods, are presented and comparatively discussed in order to validate the developed equipment.

    Entre las distintas técnicas de medida de la conductividad térmica de materiales, el método comparativo, recogido en la norma ASTM E1225-99, es el más adecuado para muestras porosas o materiales compuestos. Este método permite determinar conductividades térmicas en estado estacionario, en el intervalo de valores de 0,2 a 200 W/mK, y a temperaturas de ensayo en el rango 100-1300 K, dependiendo del diseño del equipo. En este trabajo se expone el diseño, desarrollo y puesta a punto de un equipo de medida de conductividad térmica basado en este método. Paralelamente, se realiza una validación del equipo mediante el estudio comparativo de los resultados obtenidos usando el equipo comparativo y la técnica del pulso láser en materiales porosos de mullita.

  9. Use of Single-Tow Ceramic Matrix Minicomposites to Determine Fundamental Room and Elevated Temperature Properties

    Science.gov (United States)

    Almansour, Amjad S.

    characterization methodology was used to screen and characterize slurry-derived mullite bond coated minicomposites for enhanced oxidation and creep resistance. Finally, this study shows valuable testing methodologies and models approach for use in screening, developing and improving new generation ceramic matrix composites.

  10. Evaluation of ceramic and polymeric materials for use in engineered barrier systems

    International Nuclear Information System (INIS)

    Fullam, H.T.; Skiens, W.E.

    1980-01-01

    Ceramic materials evaluated in the screening studies were Al 2 O 3 (99.8%), mullite, vitreous silica, BaTiO 3 , CaTiO 3 , CaZrO 3 , CaTiSiO 5 , TiO 2 , ZrSiO 4 , basalt, Pyroceram 9617, and Marcor code 9658 machinable glass ceramic. One grade of graphite (Toyotanso IB-11) was also evaluated. Demineralized water, a synthetic Hanford groundwater, and a synthetic NaCl brine solution were used in the screening tests. Demineralized water was used in all five of the leach tests, but the other solutions were only used in the static leach tests at 150 and 250 0 C. Based on the results obtained, graphite appears to be the most leach resistant of the materials tested with the two grades of alumina being the best of the ceramic materials. Titanium dioxide and ZrO 2 are the most leach resistant of the remaining materials. Candidate materials from all three general classes of polymers (thermoplastics, thermosets, and elastomers) were considered in the selection of materials. Selected groups of polymers were tested in the flowing autoclave at 150, 200, and 250 0 C with some polymers being further tested at the next higher temperature. Next, selected samples were exposed to gamma radiation. These samples were then submitted for tensile and elongation measurements. Selected samples which appeared promising from both autoclave and radiation testing were further evaluated by impact tests. The materials that appeared most promising after autoclave testing were the EPDM rubbers, polyphenylene sulfide, poly(ethylene-tetrafluoroethylene) copolymer, and polyfurfuryl alcohol. The radiation dose had little effect on polyfurfuryl alcohol and polyphenylene sulfide samples; very significant decreases in elongation were observed for the fluorocarbon copolymer and the EPDM rubbers. While the polyphenylene sulfide and polyfurfuryl alcohol showed little change in impact strength, poly(ethylene-tetrafluoroethylene) decreased in impact strength

  11. CaBr2 hydrolysis for HBr production using a direct sparging contactor

    International Nuclear Information System (INIS)

    Doctor, R.D.; Yang, J.; Panchal, Ch.B.; Lottes, St.A.; Lyczkowski, R.W.

    2010-01-01

    We investigated a novel, continuous hybrid cycle for hydrogen production employing both heat and electricity. Calcium bromide (CaBr 2 ) hydrolysis, which is endothermic, generates hydrogen bromide (HBr), and this is electrolysed to produce hydrogen. CaBr 2 hydrolysis at 1050 K is endothermic with a 181.5 KJ/mol heat of reaction and the free energy change is positive at 99.6 kJ/mol. What makes this hydrolysis reaction attractive is both its rate and the fact that well over half the thermodynamic requirements for water-splitting free energy of ΔG T = 285.8 KJ/mol are supplied at this stage using heat rather than electricity. These experiments provide support for a second order hydrolysis reaction in CaBr 2 forming a complex involving CaBr 2 and CaO and the system appears to be: 3CaBr 2 + H 2 O → (CaBr 2 ) 2 .CaO + 2HBr. This reaction is highly endothermic and the complex also includes some water of hydration. COMSOL TM multi-physics modelling of sparging steam into a calcium bromide melt guided the design of an experiment using a mullite tube (ID 70 mm) capable of holding 0.3-0.5 kg (1.5-2.5 10 -3 kmol) CaBr 2 forming a melt with a maximum 0.08 m depth. Half of the experiments employed packings. Sparging steam at a steam rate of 0.02-0.04 mol/mol of CaBr 2 per minute into this molten bath promptly yielded HBr in a stable operation that converted up to 19 mol% of the calcium bromide. The kinetic constant derived from the experimental data was kinetic constant was 2.17 10 -12 kmol s -1 m -2 MPa -1 for the hydrolysis reaction. (authors)

  12. Geochemistry of ultra-fine and nano-compounds in coal gasification ashes: A synoptic view

    Energy Technology Data Exchange (ETDEWEB)

    Kronbauer, Marcio A. [Centro Universitário La Salle, Mestrado em Avaliação de Impactos Ambientais em Mineração, Victor Barreto, 2288 Centro, 92010-000 Canoas, RS (Brazil); Universidade Federal do Rio Grande do Sul, Escola de Engenharia, Departamento de Metalurgia, Centro de Tecnologia, Av. Bento Gonçalves, 9500, Bairro Agronomia, CEP: 91501-970, Porto Alegre, RS (Brazil); Izquierdo, Maria [School of Applied Sciences, Cranfield University, Bedfordshire MK43 0AL (United Kingdom); Dai, Shifeng [State Key Laboratory of Coal Resources and Safe Mining, China University of Mining and Technology, Beijing 100083 (China); Waanders, Frans B. [School of Chemical and Minerals Engineering, North West University (Potchefstroom campus), Potchefstroom 2531 (South Africa); Wagner, Nicola J. [School of Chemical and Metallurgical Engineering, University of the Witwatersrand, Johannesburg (South Africa); Mastalerz, Maria [Indiana Geological Survey, Indiana University, Bloomington, IN 47405-2208 (United States); Hower, James C. [University of Kentucky Center for Applied Energy Research, 2540 Research Park Drive, Lexington, KY 40511 (United States); Oliveira, Marcos L.S. [Environmental Science and Nanotechnology Department, Catarinense Institute of Environmental Research and Human Development, IPADHC, Capivari de Baixo, Santa Catarina (Brazil); Taffarel, Silvio R.; Bizani, Delmar [Centro Universitário La Salle, Mestrado em Avaliação de Impactos Ambientais em Mineração, Victor Barreto, 2288 Centro, 92010-000 Canoas, RS (Brazil); and others

    2013-07-01

    The nano-mineralogy, petrology, and chemistry of coal gasification products have not been studied as extensively as the products of the more widely used pulverized-coal combustion. The solid residues from the gasification of a low- to medium-sulfur, inertinite-rich, volatile A bituminous coal, and a high sulfur, vitrinite-rich, volatile C bituminous coal were investigated. Multifaceted chemical characterization by XRD, Raman spectroscopy, petrology, FE-SEM/EDS, and HR-TEM/SEAD/FFT/EDS provided an in-depth understanding of coal gasification ash-forming processes. The petrology of the residues generally reflected the rank and maceral composition of the feed coals, with the higher rank, high-inertinite coal having anisotropic carbons and inertinite in the residue, and the lower rank coal-derived residue containing isotropic carbons. The feed coal chemistry determines the mineralogy of the non-glass, non-carbon portions of the residues, with the proportions of CaCO{sub 3} versus Al{sub 2}O{sub 3} determining the tendency towards the neoformation of anorthite versus mullite, respectively. Electron beam studies showed the presence of a number of potentially hazardous elements in nanoparticles. Some of the neoformed ultra-fine/nano-minerals found in the coal ashes are the same as those commonly associated with oxidation/transformation of sulfides and sulfates. - Highlights: • Coal waste geochemisty can provide increased environmental information in coal-mining areas. • Oxidation is the major process for mineral transformation in coal ashes. • The electron bean methodology has been applied to investigate neoformed minerals.

  13. Preparation of high-purity ZrSiO4 powder using sol-gel processing and mechanical properties of the sintered body

    International Nuclear Information System (INIS)

    Mori, T.; Yamamura, H.; Kobayashi, H.; Mitamura, T.

    1992-01-01

    This paper reports that effects of the concentration of ZrOCl 2 , calcination temperature, heating rate, and the size of secondary particles after hydrolysis on the preparation of high-purity ZrSiO 4 fine powders from ZrOCl 2 :8H 2 O (0.2M to 1.7M) and equimolar colloidal SiO 2 using Sol--gel processing have been studied. Mechanical properties of the sintered ZrSiO 4 from the high-purity ZrSiO 4 powders have been also investigated. Single-phase ZrSiO 4 fine powders were synthesized at 1300 degrees C by forming ZrSiO 4 precursors having a Zr---O---Si bond, which was found in all the hydrolysis solutions, and by controlling a secondary particle size after hydrolysis. The conversion rate of ZrSiO 4 precursor gels to ZrSiO 4 powders from concentrations other than 0.4M ZrOCl 2 ·8H 2 O increased when the heating rate was high, whereupon the crystallization of unreacted ZrO 2 and SiO 2 was depressed and the propagation and increase of ZrSiO 4 nuclei in the gels were accelerated. The density of the ZrSiO 4 sintered bodies, manufactured by firing the ZrSiO 4 compacts at 1600 degrees to 1700 degrees C, was more than 95% of the theoretical density, and the grain size ranged around 2 to 4 μm. The mechanical strength was 320 MPa (room temperature to 1400 degrees C), and the thermal shock resistance was superior to that of mullite and alumina, with fairly high stability at higher temperatures

  14. Determinación de la presencia de fatiga mecánica en materiales cerámicos

    Directory of Open Access Journals (Sweden)

    Casellas, D.

    1999-04-01

    Full Text Available It is well known that ceramic materials are highly susceptible to environmental assisted subcritical crack growth. In addition, this subcritical crack growth could be also related to cyclic loading (mechanical fatigue. This type of behaviour is not observed either in glasses nor in traditional ceramics. However this phenomena is clearly active in many advanced ceramics. The aim of this work is to obtain a procedure for detecting the presence of cyclic fatigue in ceramic materials. This procedure attempts to obtain cyclic fatigue life estimations and to compare it with the static loading experimental results. Through this comparisons it is possible to asses whether the cyclic fatigue is acting or not. Finally some calculations are conducted in ceramic materials (alumina, mullite and ZTA with natural and indentation flaws.

    Los materiales cerámicos son susceptibles al crecimiento de fisuras por la acción combinada del medio ambiente y la aplicación de carga (fatiga estática. Por otra parte, el crecimiento subcrítico de fisuras en cerámicas también puede ser producido por la aplicación de cargas fluctuantes (fatiga mecánica. Este fenómeno no se observa en vidrios ni en cerámicas monocristalinas, pero si en muchos de los llamados materiales cerámicos avanzados. En este trabajo se describe una metodología utilizada para detectar la presencia de fatiga mecánica en materiales cerámicos, basada en la obtención de estimaciones de la vida a fatiga del material bajo cargas fluctuantes y su comparación con los resultados experimentales bajo carga constante. Este método se ha aplicado a fisuras naturales y de indentación en algunos materiales cerámicos (mullita, alúmina y ZTA.

  15. Influence of mechanical and thermal treatments on raw materials containing pyrophyllite

    Directory of Open Access Journals (Sweden)

    Sánchez Soto, P. J.

    2000-02-01

    Full Text Available In the present work results obtained in a study on the influence of thermal, mechanical by dry grinding, and their combination, in raw materials containing pyrophyllite, are discussed. First of all, it is studied the influence of thermal treatment concerning the development and evolution of crystalline phases (mullite and cristobalite from dehydroxylated pyrophyllite. On the basis of these results, it is analyzed what happens in a natural raw mixture of pyrophyllite with kaolinite and mica (sericite submitted to thermal treatments. The raw pyrophyllite materials are altered under laboratory conditions using mechanical treatments by dry grinding. It is noted that the increase of surface area and particle size reduction is produced by grinding, but other effects are produced on the structure and properties of the solid submitted to grinding. In general, grinding leads to a progressive destruction of the original crystal structure of the present layered silicates, but it is preferentially produced along the “c” axis. In other words, mechanochemical reactions are induced by dry grinding due to the increase of reactivity of the system. Between these reactions, it is enhanced the reagglomeration process that occurs above a determinate limit of grinding time. The grinding treatment can be combined with a subsequent thermal treatment that enhances the increase of reactivity, producing the formation of crystalline phases (mullite and cristobalite at lower temperatures that in unground samples with energy saving. The results are compared taking into account the crystal structures of both kaolinite and pyrophyllite, the thermal transformation of kaolinite to mullite, and the process of grinding kaolinite because this layer silicate is present in the raw materials containing pyrophyllite.

    En el presente trabajo se exponen y discuten resultados obtenidos en el estudio de la influencia de tratamientos térmicos, tratamientos mecánicos por molienda

  16. Treatment of effluent containing uranium with magnetic zeolite; Tratamento de efluente contendo uranio com zeolita magnetica

    Energy Technology Data Exchange (ETDEWEB)

    Craesmeyer, Gabriel Ramos

    2013-07-01

    Within this work, a magnetic-zeolite composite was successfully synthesized using ferrous sulfate as raw material for the magnetic part of the composite, magnetite, and coal fly ash as raw material for the zeolitic phase. The synthesis of the zeolitic phase was made by alkali hydrothermal treatment and the magnetite nanoparticles were obtained through Fe{sup 2+} precipitation on alkali medium. The synthetic process was repeated many times and showed good reproducibility comparing the zeolitic nanocomposite from different batches. The final product was characterized using infrared spectroscopy, powder X-ray diffraction, X-ray fluorescence, scanning electron microscopy with coupled EDS. Specific mass, specific surface area and other physicochemical proprieties. The main crystalline phases found in the final product were magnetite, zeolites types NaP1 and hydroxysodalite, quartz and mullite, those last two remaining from the raw materials. Uranium removal capacity of the magnetic zeolite composite was tested using batch techniques. The effects of contact time and initial concentration of the adsorbate over the adsorption process were evaluated. Equilibrium time was resolved and the following kinetics and diffusion models were evaluated: pseudo-first order kinetic model, pseudo-second order kinetic model and interparticle diffusion model. A contact time of 120 min turned out to be enough to reach equilibrium of the adsorption process. The rate of adsorption followed the pseudo-second order model and the intra particle diffusion did not turn out to be a speed determinant step. Two adsorption isotherms models, the Langmuir model and the Freundlich model, were also evaluated. The Langmuir model was the best fit for the obtained experimental data. Using the best fitted adsorption isotherm and kinetic model, the theoretical maximum adsorption capacity of uranium over the composite was determined for both models. The maximum removal capacity calculated was 20.7 mg.g{sup -1

  17. Relation between the microstructure and technological properties of porcelain stoneware. A review

    Directory of Open Access Journals (Sweden)

    Romero, M.

    2015-12-01

    Full Text Available Porcelain stoneware is a strongly sintered ceramic material fabricated from ball clays-quartz-feldspar mixtures. Porcelain stoneware is characterized by its excellent technical and functional properties (low water absorption, high mechanical properties, resistant to chemical substances and cleaning agents, aesthetic possibilities …. These characteristic and technical features make that among the different types of ceramic tile, porcelain stoneware is the ceramic product that in the last years has best withstood the economic crisis in the construction sector. These properties are related to the microstructure of porcelain stoneware, which is a grain and bond type with large particles of filler (quartz, mullite crystals, a silica-rich amorphous phase and porosity. The understanding of the relationship between the microstructure and the properties of porcelain stoneware is hardly important for the development and design of these materials whose tendency is the manufacture of thinner tiles with higher dimensions but must continue to comply the specific technical requirements.El gres porcelánico es un material sinterizado fabricado a partir de una mezcla de arcillas, cuarzo y feldespato. Tecnológicamente, el gres porcelánico se caracteriza por sus excelentes características técnicas y funcionales (baja absorción de agua, buenas propiedades mecánicas, resistente a substancias químicas, posibilidades estéticas…. Estas cualidades han propiciado que, entre los diferentes tipos de baldosa cerámica, es el gres porcelánico el producto que mejor ha resistido la crisis económica sufrida por el Sector de la Construcción. Las propiedades tecnológicas están relacionadas con su microestructura, compuesta de partículas de cuarzo, cristales de mullita, fase amorfa y porosidad. El conocimiento de la relación entre la microestructura y las propiedades tecnológicas del gres porcelánico es de gran importancia para avanzar en el diseño y

  18. Treatment of effluent containing uranium with magnetic zeolite

    International Nuclear Information System (INIS)

    Craesmeyer, Gabriel Ramos

    2013-01-01

    Within this work, a magnetic-zeolite composite was successfully synthesized using ferrous sulfate as raw material for the magnetic part of the composite, magnetite, and coal fly ash as raw material for the zeolitic phase. The synthesis of the zeolitic phase was made by alkali hydrothermal treatment and the magnetite nanoparticles were obtained through Fe 2+ precipitation on alkali medium. The synthetic process was repeated many times and showed good reproducibility comparing the zeolitic nanocomposite from different batches. The final product was characterized using infrared spectroscopy, powder X-ray diffraction, X-ray fluorescence, scanning electron microscopy with coupled EDS. Specific mass, specific surface area and other physicochemical proprieties. The main crystalline phases found in the final product were magnetite, zeolites types NaP1 and hydroxysodalite, quartz and mullite, those last two remaining from the raw materials. Uranium removal capacity of the magnetic zeolite composite was tested using batch techniques. The effects of contact time and initial concentration of the adsorbate over the adsorption process were evaluated. Equilibrium time was resolved and the following kinetics and diffusion models were evaluated: pseudo-first order kinetic model, pseudo-second order kinetic model and interparticle diffusion model. A contact time of 120 min turned out to be enough to reach equilibrium of the adsorption process. The rate of adsorption followed the pseudo-second order model and the intra particle diffusion did not turn out to be a speed determinant step. Two adsorption isotherms models, the Langmuir model and the Freundlich model, were also evaluated. The Langmuir model was the best fit for the obtained experimental data. Using the best fitted adsorption isotherm and kinetic model, the theoretical maximum adsorption capacity of uranium over the composite was determined for both models. The maximum removal capacity calculated was 20.7 mg.g -1 for the

  19. Simplified Reference Electrode for Electrorefining of Spent Nuclear Fuel in High Temperature Molten Salt

    International Nuclear Information System (INIS)

    Kim Davies; Shelly X Li

    2007-01-01

    Pyrochemical processing plays an important role in development of proliferation-resistant nuclear fuel cycles. At the Idaho National Laboratory (INL), a pyrochemical process has been implemented for the treatment of spent fuel from the Experimental Breeder Reactor II (EBR-II) in the last decade. Electrorefining in a high temperature molten salt is considered a signature or central technology in pyroprocessing fuel cycles. Separation of actinides from fission products is being demonstrated by electrorefining the spent fuel in a molten UCl3-LiCl-KCl electrolyte in two engineering scale electrorefiners (ERs). The electrorefining process is current controlled. The reference electrode provides process information through monitoring of the voltage difference between the reference and the anode and cathode electrodes. This information is essential for monitoring the reactions occurring at the electrodes, investigating separation efficiency, controlling the process rate, and determining the process end-point. The original reference electrode has provided good life expectancy and signal stability, but is not easily replaceable. The reference electrode used a vycor-glass ion-permeable membrane containing a high purity silver wire with one end positioned in ∼2 grams of LiCl/KCl salt electrolyte with a low concentration (∼1%) AgCl. It was, however, a complex assembly requiring specialized skill and talent to fabricate. The construction involved multiple small pieces, glass joints, ceramic to glass joints, and ceramic to metal joints all assembled in a high purity inert gas environment. As original electrodes reached end-of-life it was uncertain if the skills and knowledge were readily available to successfully fabricate replacements. Experimental work has been conducted to identify a simpler electrode design while retaining the needed long life and signal stability. This improved design, based on an ion-permeable membrane of mullite has been completed. Use of the silver

  20. Characterization and determination of 28 elements in fly ashes collected in a thermal power plant in Argentina using different instrumental techniques

    International Nuclear Information System (INIS)

    Marrero, Julieta; Polla, Griselda; Jimenez Rebagliati, Raul; Pla, Rita; Gomez, Dario; Smichowski, Patricia

    2007-01-01

    Different techniques were selected for comprehensive characterization of seven samples of fly ashes collected from the electrostatic precipitator of the San Nicolas thermal power plant (Buenos Aires, Argentina). Particle size was measured using laser based particle size analyzer. X-ray diffraction powder (XRD) analysis and scanning electron microscopy (SEM) were used to characterize the mineral phase present in the matrix consisting basically of aluminosilicates and large amounts of amorphous material. The predominant crystalline phases were mullite and quartz. Major and minors elements (Al, Ca, Cl, Fe, K, Mg, Na, S, Si and Ti) were detected by energy dispersive X-ray analysis (EDAX). Trace elements (As, Cd, Co, Cr, Cu, Mn, Ni, Pb, Se, V and Zn) content was quantified by inductively coupled plasma optical emission spectrometry (ICP OES). Different acid mixtures and digestion procedures were compared for subsequent ICP OES measurements of the dissolved samples. The digestion procedures used were: i) a mixture of FH + HNO 3 + HClO 4 (open system digestion); ii) a mixture of FH + HNO 3 (MW-assisted digestion); iii) a mixture of HF and aqua regia (MW-assisted digestion). Instrumental neutron activation analysis (INAA) was employed for the determination of As, Ba, Co, Cr, Ce, Cs, Eu, Fe, Gd, Hf, La, Lu, Rb, Sb, Sc, Sm, Ta, Tb, Th, U and Yb. The validation of the procedure was performed by the analysis of two certified materials namely, i) NIST 1633b, coal fly ash and ii) GBW07105, rock. Mean elements content spanned from 41870 μg g -1 for Fe to 1.14 μg g -1 for Lu. The study showed that Fe (41870 μg g -1 ) >> V (1137 μg g -1 ) > Ni (269 μg g -1 ) > Mn (169 μg g -1 ) are the main components. An enrichment, with respect to crustal average, in many elements was observed especially for As, V and Sb that deserve particular interest from the environmental and human health point of view

  1. The structural studies of aluminosilicate gels and thin films synthesized by the sol-gel method using different Al2O3 and SiO2 precursors

    Directory of Open Access Journals (Sweden)

    Adamczyk Anna

    2015-12-01

    Full Text Available Aluminosilicate materials were obtained by sol-gel method, using different Al2O3 and SiO2 precursors in order to prepare sols based on water and organic solvents. As SiO2 precursors, Aerosil 200TM and tetraethoxysilane TEOS: Si(OC2H54 were applied, while DisperalTM and aluminium secondary butoxide ATSB: Al(OC4H93 were used for Al2O3 ones. Bulk samples were obtained by heating gels at 500 °C, 850 °C and at 1150 °C in air, while thin films were synthesized on carbon, steel and alundum (representing porous ceramics substrates by the dip coating method. Thin films were annealed in air (steel and alundum and in argon (carbon at different temperatures, depending on the substrate type. The samples were synthesized as gels and coatings of the composition corresponding the that of 3Al2O3·2SiO2 mullite because of the specific valuable properties of this material. The structure of the annealed bulk samples and coatings was studied by FT-IR spectroscopy and XRD method (in standard and GID configurations. Additionally, the electron microscopy (SEM together with EDS microanalysis were applied to describe the morphology and the chemical composition of thin films. The analysis of FT-IR spectra and X-ray diffraction patterns of bulk samples revealed the presence of γ-Al2O3 and δ-Al2O3 phases, together with the small amount of SiO2 in the particulate samples. This observation was confirmed by the bands due to vibrations of Al–O bonds occurring in γ-Al2O3 and δ-Al2O3 structures, in the range of 400 to 900 cm−1. The same phases (γ-Al2O3 and δ-Al2O were observed in the deposited coatings, but the presence of particulate ones strongly depended on the type of Al2O3 and SiO2 precursor and on the heat treatment temperature. All thin films contained considerable amounts of amorphous phase.

  2. A study on development of value added technology of pyrophyllite and dickite

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Keon-Joon; Choi, Yeon-Ho; Kim, Sang-Bae; Jeon, Ho-Seok; Cho, Sung-Baek [Korea Institute of Geology Mining and Materials, Taejon (Korea, Republic of)

    1997-12-01

    Pyrophyllite and dickite have being utilized as refractories, ceramics, cement, fiber glass, paper, rubber, paints etc.. However, there are not any domestic companies to produce fillers of pyrophyllite and dickite for plastic and rubber. Moreover, several kinds of fillers are imported every year with expensive price for plastic and rubber filler. This study has purpose to develop manufacturing technologies to produce fillers for plastic and rubber of pyrophyllite and dickite. The chemical and mineralogical properties of samples, the optimum grinding condition and device for producing plastic fillers and development of technology of improvement in whiteness, and the optimum synthesis condition of zeolite Y are the scopes and contents of the study. Pyrophyllite samples are taken from Bunam. Principal composed minerals are pyrophyllite, quartz and dickite, having chemical components of 9.2% Al{sub 2}O{sub 3}, 74.8% SiO{sub 2}, and 0.1% Fe{sub 2}O{sub 3}, respectively. Dickite sample is taken from Bugok, consists of dickite and quartz having 37.7% Al{sub 2}O{sub 3}, 47.8% SiO{sub 2} and 0.04% Fe{sub 2}O{sub 3}. Efficiency of the vibrating mill proved to be greater than ball mill compare with median size. The whiteness of sample increased with roasting temperature. In grinding a Bunam and Bugok sample by vibrating mill for 180 minute, median particle size is 3.06{mu}m and 2.85{mu}m, respectively. The structure water dehydration temperature is about 600 deg.C and mullite is presented around 850 deg.C for dickite, and the whiteness increased with roasting temperature. The whiteness of Bunam and Bugok sample ground by vibrating mill for 180 minute and roasted for 60 minutes at 900 deg.C is 96.5, 98, respectively. The mole ratio of SiO{sub 2}/Al{sub 2}O{sub 3} is important factor for synthesis of zeolite Y, crystallinity is 56 at SiO{sub 2}/Al{sub 2}O{sub 3} mole ratio is 13. Reaction time also important factor, crystallinity is 52 at SiO{sub 2}/Al{sub 2}O{sub 3} mole ratio

  3. Hierarchical zeolites from class F coal fly ash

    Science.gov (United States)

    Chitta, Pallavi

    Fly ash, a coal combustion byproduct is classified as types class C and class F. Class C fly ash is traditionally recycled for concrete applications and Class F fly ash often disposed in landfills. Class F poses an environmental hazard due to disposal and leaching of heavy metals into ground water and is important to be recycled in order to mitigate the environmental challenges. A major recycling option is to reuse the fly ash as a low-cost raw material for the production of crystalline zeolites, which serve as catalysts, detergents and adsorbents in the chemical industry. Most of the prior literature of fly ash conversion to zeolites does not focus on creating high zeolite surface area zeolites specifically with hierarchical pore structure, which are very important properties in developing a heterogeneous catalyst for catalysis applications. This research work aids in the development of an economical process for the synthesis of high surface area hierarchical zeolites from class F coal fly ash. In this work, synthesis of zeolites from fly ash using classic hydrothermal treatment approach and fusion pretreatment approach were examined. The fusion pretreatment method led to higher extent of dissolution of silica from quartz and mullite phases, which in turn led to higher surface area and pore size of the zeolite. A qualitative kinetic model developed here attributes the difference in silica content to Si/Al ratio of the beginning fraction of fly ash. At near ambient crystallization temperatures and longer crystallization times, the zeolite formed is a hierarchical faujasite with high surface area of at least 360 m2/g. This work enables the large scale recycling of class F coal fly ash to produce zeolites and mitigate environmental concerns. Design of experiments was used to predict surface area and pore sizes of zeolites - thus obviating the need for intense experimentation. The hierarchical zeolite catalyst supports tested for CO2 conversion, yielded hydrocarbons

  4. Characterization of Two Different Clay Materials by Thermogravimetry (TG), Differential Scanning Calorimetry (DSC), Dilatometry (DIL) and Mass Spectrometry (MS) - 12215

    Energy Technology Data Exchange (ETDEWEB)

    Post, Ekkehard [NETZSCH Geraetebau GmbH, Wittelsbacherstrasse 42, 95100 Selb (Germany); Henderson, Jack B. [NETZSCH Instruments North America, LLC, 129 Middlesex Turnpike, Burlington, MA 01803 (United States)

    2012-07-01

    An illitic clay containing higher amounts of organic materials was investigated by dilatometry, thermogravimetry and differential scanning calorimetric. The evolved gases were studied during simultaneous TG-DSC (STA) and dilatometer measurements with simultaneous mass spectrometry in inert gas and oxidizing atmosphere. The dilatometer results were compared with the STA-MS results which confirmed and explained the reactions found during heating of the clay, like dehydration, dehydroxylation, shrinkage, sintering, quartz phase transition, combustion or pyrolysis of organics and the solid state reactions forming meta-kaolinite and mullite. The high amount of organic material effects in inert gas atmosphere most probably a reduction of the oxides which leads to a higher mass loss than in oxidizing atmosphere. Due to this reduction an additional CO{sub 2} emission at around 1000 deg. C was detected which did not occur in oxidizing atmosphere. Furthermore TG-MS results of a clay containing alkali nitrates show that during heating, in addition to water and CO{sub 2}, NO and NO{sub 2} are also evolved, leading to additional mass loss steps. These types of clays showed water loss starting around 100 deg. C or even earlier. This relative small mass loss affects only less shrinkage during the expansion of the sample. The dehydroxylation and the high crystalline quartz content result in considerable shrinkage and expansion of the clay. During the usual solid state reaction where the clay structure collapses, the remaining material finally shrinks down to a so-called clinker. With the help of MS the TG steps can be better interpreted as the evolved gases are identified. With the help of the MS it is possible to distinguish between CO{sub 2} and water (carbonate decomposition, oxidation of organics or dehydration/dehydroxylation). The MS also clearly shows that mass number 44 is found during the TG step of the illitic clay at about 900 deg. C in inert gas, which was interpreted

  5. Simplified Reference Electrode for Electrorefining of Spent Nuclear Fuel in High Temperature Molten Salt

    Energy Technology Data Exchange (ETDEWEB)

    Kim Davies; Shelly X Li

    2007-09-01

    Pyrochemical processing plays an important role in development of proliferation- resistant nuclear fuel cycles. At the Idaho National Laboratory (INL), a pyrochemical process has been implemented for the treatment of spent fuel from the Experimental Breeder Reactor II (EBR-II) in the last decade. Electrorefining in a high temperature molten salt is considered a signature or central technology in pyroprocessing fuel cycles. Separation of actinides from fission products is being demonstrated by electrorefining the spent fuel in a molten UCl3-LiCl-KCl electrolyte in two engineering scale electrorefiners (ERs). The electrorefining process is current controlled. The reference electrode provides process information through monitoring of the voltage difference between the reference and the anode and cathode electrodes. This information is essential for monitoring the reactions occurring at the electrodes, investigating separation efficiency, controlling the process rate, and determining the process end-point. The original reference electrode has provided good life expectancy and signal stability, but is not easily replaceable. The reference electrode used a vycor-glass ion-permeable membrane containing a high purity silver wire with one end positioned in ~2 grams of LiCl/KCl salt electrolyte with a low concentration (~1%) AgCl. It was, however, a complex assembly requiring specialized skill and talent to fabricate. The construction involved multiple small pieces, glass joints, ceramic to glass joints, and ceramic to metal joints all assembled in a high purity inert gas environment. As original electrodes reached end-of-life it was uncertain if the skills and knowledge were readily available to successfully fabricate replacements. Experimental work has been conducted to identify a simpler electrode design while retaining the needed long life and signal stability. This improved design, based on an ion-permeable membrane of mullite has been completed. Use of the silver wire

  6. Integrated acid mine drainage management using fly ash.

    Science.gov (United States)

    Vadapalli, Viswanath R K; Gitari, Mugera W; Petrik, Leslie F; Etchebers, Olivier; Ellendt, Annabelle

    2012-01-01

    Fly Ash (FA) from a power station in South Africa was investigated to neutralise and remove contaminants from Acid Mine Drainage (AMD). After this primary treatment the insoluble FA residue namely solid residue (SR) was investigated as a suitable mine backfill material by means of strength testing. Moreover, SR was used to synthesise zeolite-P using a two-step synthesis procedure. Furthermore, the zeolite-P was investigated to polish process water from the primary FA-AMD reaction. The main objective of this series of investigations is to achieve zero waste and to propose an integrated AMD management using FA. Fly Ash was mixed with AMD at various predetermined FA-AMD ratios until the mixtures achieved circumneutral pH or higher. The supernatants were then analyzed using Inductively Coupled Plasma Mass Spectrometry (ICP-MS) and Ion Chromatography (IC) for cations and anions respectively. The physical strength testing of SR was carried out by mixing it with 3% Ordinary Portland Cement (OPC) and curing for 410 days. Synthesis of zeolite-P using SR was carried out by two step synthesis procedure: ageing for 24 hours followed by a mild hydrothermal synthesis at 100°C for 4 days. The polishing of process water from primary AMD treatment using FA was ascertained by mixing the process water with zeolite at a liquid to solid ratio of 100:1 for 1 hour. The results indicated that FA can be successfully used to ameliorate AMD. High removal of major AMD contaminants Fe, Al, Mg, Mn and sulphate was achieved with the ash treatment and trace elements such as Zn, Ni, Cu and Pb were also removed by the FA. Strength testing over 410 days indicated that the material gained strength over the testing period. The maximum unconfined compressive strength and elastic modulus was observed to be approximately 0.3 MPa and 150 Mpa respectively. The X-ray diffraction (XRD) analysis of the synthesized product indicated that SR was successfully converted into zeolite-P with some mullite phase

  7. Study of behavior on bonding and failure mode of pressurized and doped BWR fuel rod

    International Nuclear Information System (INIS)

    Yanagisawa, Kazuaki

    1992-03-01

    The study of transient behavior on the bonding and the failure mode was made using the pressurized/doped 8 x 8 BWR type fuel rod. The dopant was mullite minerals consisted mainly of silicon and aluminum up to 1.5 w/o. Pressurization of the fuel rod with pure helium was made to the magnitude about 0.6 MPa. As a reference, the non-pressurized/non-doped 8 x 8 BWR fuel rod and the pressurized/7 x 7 BWR fuel rod up to 0.6 MPa were prepared. Magnitude of energy deposition given to the tested fuel rods was 248, 253, and 269 cal/g·fuel, respectively. Obtained results from the pulse irradiation in NSRR are as follows. (1) It was found from the experiment that alternation of the fuel design by the adoption of pressurization up to 0.6 MPa and the use of wider gap up to 0.38 mm could avoid the dopant BWR fuel from the overall bonding. The failure mode of the present dopant fuel was revealed to be the melt combined with rupture. (2) The time of fuel failure of the pressurized/doped 8 x 8 BWR fuel defected by the melt/rupture mode is of order of two times shorter than that of the pressurized/ 7 x 7 BWR defected by the rupture mode. Failure threshold of the pressurized/doped 8 x 8 BWR BWR tended to be lower than that of non-pressurized/non-doped 8 x 8 BWR one. Cracked area of the pressurized/doped 8 x 8 BWR was more wider and magnitude of oxidation at the place is relatively larger than the other tested fuels. (3) Failure mode of the non-pressurized/ 8 x 8 BWR fuel rod was the melt/brittle accompanied with a significant bonding at failed location. While, failure mode of the pressurized/ 7 x 7 BWR fuel rod was the cladding rupture accompanied with a large ballooning. No bonding at failed location of the latter was observed. (author)

  8. Hafnium in peralkaline and peraluminous boro-aluminosilicate glass, and glass subcomponents: a solubility study

    International Nuclear Information System (INIS)

    Davis, Linda L.; Darab, John G.; Qian, Maoxu; Zhao, Donggao; Palenik, Christopher S.; Li, Hong; Strachan, Denis M.; Li, Liyu

    2003-01-01

    A relationship between the solubility of hafnia (HfO2) and the host glass composition was explored by determining the solubility limits of HfO2 in peralkaline and peraluminous borosilicate glasses in the system SiO2-Al2O3-B2O3-Na2O, and in glasses in the system SiO2-Na2O-Al2O3 in air at 1450 C. The only Hf-bearing phase to crystallize in the peralkaline borosilicate melts is hafnia, while in the boron-free melts sodium-hafnium silicates crystallize. All peraluminous borosilicate melts crystallize hafnia, but the slightly peraluminous glasses also have sector-zoned hafnia crystals that contain Al and Si. The more peraluminous borosilicate glasses also crystallize a B-containing mullite. The general morphology of the hafnia crystals changes as peralkalinity (Na2O/(Na2O+Al2O3)) decreases, as expected in melts with increasing viscosity. In all of the glasses with Na2O > Al2O3, the solubility of hafnia is linearly and positively correlated with Na2O/(Na2O + Al2O3) or Na2O - Al2O3 (excess sodium), despite the presence of 5 to 16 mol% B2O3. The solubility of hafnia is higher in the sodium-aluminum borosilicate glasses than in the sodium-aluminosilicate glasses, suggesting that the boron is enhancing the effect that excess sodium has on the incorporation of Hf into the glass structure. The results of this solubility study are compared to other studies of high-valence cation solubility in B-free silicate melts. From this, for peralkaline B-bearing glasses, it is shown that, although the solubility limits are higher, the solution behavior of hafnia is the same as in B-free silicate melts previously studied. By comparison, also, it is shown that in peraluminous melts, there must be a different solution mechanism for hafnia: different than for peralkaline sodium-aluminum borosilicate glasses and different than for B-free silicate melts studied by others

  9. Alkaline resistant ceramics; Alkalimotstaandskraftiga keramer

    Energy Technology Data Exchange (ETDEWEB)

    Westberg, Stig-Bjoern [Vattenfall Utveckling AB, Aelvkarleby (Sweden)

    2001-02-01

    . Furthermore, the durability of the silicon carbide is reduced already by small amount of alkaline components in the flue gas. This report is an effort to identify areas for continued research activities. The work is primarily based on conclusions drawn from published articles. The areas in which further studied are most needed are: description of the corroding environment, studies of the mechanism of corrosion and evaluation and development of bonding systems or sintering methods. Two categories of material which can be of special interest due to the inertness of the crystals are different types of mullite and spinel.

  10. Minimum emissions from biomass FBC. Improved energy generation based on biomass FBC with minimum emission. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hallgren, A. [TPS Termiska Processer AB, Nykoeping (Sweden)

    2002-02-01

    The primary aim of the project is to improve the performance of biomass fired FBC (fluidised bed combustion) through a concurrent detailed experimental and modelling approach. The expected results shall establish in experimental investigations, the thermochemical performance of a selection of fuels separately and in combination with suitable bed materials, stipulate recommendations, based on labscale via test rig and pilot scale to commercial scale investigations, how to repress agglomeration and defluidisation in fluidised bed combustion systems, indicate, based on the experimental findings, how to utilise primary measures to minimise the formation of nitrogen oxide compounds in the FB and provide a logistic assessment, based on case studies, identifying optimum logistic strategies for the selected fuels in commercial heat and power production. The investigation programme comprises straw, meat and bone meal (MBM) and forest residues as biofuels, quartz sand, bone ash, magnesium oxide and mullite as bed materials, sodium and ammonia carbonate as NO{sub x} reduction additives, and dolomite, kaolinite and coal ash for suppression of bed defluidisation. All materials have undergone a very detailed characterisation programme generating basic data on their chemical and structural composition as well as their sintering propensities. Combustion residues such as bottom and fly ashes have run through the same characterisation programme. The knowledge obtained by the characterisation programme supports the experimental combustion campaigns which are performed at 20, 90 and 350 kW FBC reactors. The information produced is validated in a 3 MW and 25 MW commercial FBC reactor. NO{sub x} formation and destruction mechanisms and rates have been included in a 3-D CFD software code used for NO{sub x} formation modelling. Parameter assessments confirmed the theoretical achievement of a 20-30 % reduction of NO{sub x} formation through implementation of the alkali injection concept as

  11. The properties of the nano-minerals and hazardous elements: Potential environmental impacts of Brazilian coal waste fire.

    Science.gov (United States)

    Civeira, Matheus S; Pinheiro, Rafael N; Gredilla, Ainara; de Vallejuelo, Silvia Fdez Ortiz; Oliveira, Marcos L S; Ramos, Claudete G; Taffarel, Silvio R; Kautzmann, Rubens M; Madariaga, Juan Manuel; Silva, Luis F O

    2016-02-15

    Brazilian coal area (South Brazil) impacted the environment by means of a large number of coal waste piles emplaced over the old mine sites and the adjacent areas of the Criciúma, Urussanga, and Siderópolis cities. The area studied here was abandoned and after almost 30 years (smokeless visual) some companies use the actual minerals derived from burning coal cleaning rejects (BCCRs) complied in the mentioned area for industry tiles or refractory bricks. Mineralogical and geochemical similarities between the BCCRs and non-anthropogenic geological environments are outlined here. Although no visible flames were observed, this study revealed that auto-combustion existed in the studied area for many years. The presence of amorphous phases, mullite, hematite and other Fe-minerals formed by high temperature was found. There is also pyrite, Fe-sulphates (eg. jarosite) and unburnt coal present, which are useful for comparison purposes. Bad disposal of coal-dump wastes represents significant environmental concerns due to their potential influence on atmosphere, river sediments, soils and as well as on the surface and groundwater in the surroundings of these areas. The present study using advanced analytical techniques were performed to provide an improved understanding of the complex processes related with sulphide-rich coal waste oxidation, spontaneous combustion and mineral formation. It is reporting huge numbers of rare minerals with alunite, montmorillonite, szomolnokite, halotrichite, coquimbite and copiapite at the BCCRs. The data showed the presence of abundant amorphous Si-Al-Fe-Ti as (oxy-)hydroxides and Fe-hydro/oxides with goethite and hematite with various degrees of crystallinity, containing hazardous elements, such as Cu, Cr, Hf, Hg, Mo, Ni, Se, Pb, Th, U, Zr, and others. By Principal Component Analysis (PCA), the mineralogical composition was related with the range of elemental concentration of each sample. Most of the nano-minerals and ultra-fine particles

  12. Cristalización de cordierita a partir de geles y vidrios estequiométricos. Estudio comparativo

    Directory of Open Access Journals (Sweden)

    Vila, J.

    1999-02-01

    Full Text Available The influence of precursor, gel and glass, on cordierite crystallization has been studied in the system MgO-Al2O3-SiO2. Also is compared the effect of superficial or bulk-crystallization, in powder or monolithic glass, on the sequence of crystallized phases and their microstructural evolution. After the same temperature treatment, the crystalline phases were analysed by X-ray Diffraction (DRX and Field Emission Scanning Electron Microscopy (FESEM, where it seams clear that the final morphology of hexagonal cordierite agrees hexagonal prisms with 5-10 μm of external radius and variable length. Only the glass-derived cordierite has shown secondary phases, as mullite and enstatite, what were stable for all studied temperatures.

    Se ha estudiado la influencia del precursor, gel y vidrio, sobre la cristalización de la cordierita estequiométrica dentro del sistema ternario MgO-Al2O3-SiO2. Así mismo se compara el efecto, en el caso de muestras vítreas en polvo prensado o monolito, del tipo de cristalización (mayoritariamente superficial o en volumen, en la secuencia de fases y la evolución microestructural. Se han analizado, tras un mismo tratamiento térmico para todas las muestras, las fases cristalizadas por difracción de polvo de rayos X, así como su microestructura por microscopia electrónica de barrido (M.E.B., donde parece claro que la morfología final de la cordierita hexagonal, tras pasar por varios estadios, es en forma de prismas hexagonales de diámetro entre 5 y 10 μm y longitud variable. La cordierita derivada del gel no presentó fases secundarias estables en los tratamientos térmicos aplicados, no así las derivadas del vidrio, donde la enstatita (MgO-SiO2 y la mullita (3Al2O3-2SiO2 aparecieron en pequeñas cantidades durante casi todo el intervalo de temperaturas empleadas.

  13. Characterization of Rare Earth Element Minerals in Coal Utilization Byproducts

    Energy Technology Data Exchange (ETDEWEB)

    Montross, Scott N. [Oak Ridge Inst. for Science and Education (ORISE), Oak Ridge, TN (United States); Verba, Circe A. [National Energy Technology Lab. (NETL), Albany, OR (United States). Research Innovation Center; Collins, Keith [National Energy Technology Lab. (NETL), Albany, OR (United States). Research Innovation Center

    2017-07-17

    occurrence of REE mineral phases in CUB and allowed us to calculate structural and volumetric estimates of REE. Collectively, the rock and coal ash samples contained minerals such as quartz, kaolinite, muscovite/illite, iron oxide (as hematite or magnetite), mullite, and clinochlore. Trace minerals included pyrite, zircon, siderite, rutile, diopside, foresterite, gypsum, and barite. We identified REE phosphate minerals monazite (Ce,La,Nd,Th)(PO4,SiO4), xenotime (YPO4,SiO4), and apatite (Ca5(PO4)3(F,Cl,OH) via SEM and electron microprobe analysis: these materials generally occurred as 1-10 μm-long crystals in the rock and ash samples. As has been shown in other studies, amorphous material-aluminosilicate glass or iron oxyhydroxide-are the major components of coal fly and bottom ash. Trace amounts of amorphous calcium oxide and mixed element (e.g., Al-Si-Ca-Fe) slag are also present. Quartz, mullite, hematite, and magnetite are the crystalline phases present. We found that REEs are present as monomineralic grains dispersed within the ash, as well as fused to or encapsulated by amorphous aluminosilicate glass particles. Monazite and xenotime have relatively high melting points (>1800 °C) compared to typical combustion temperatures; our observations indicate that the REE-phosphates, which presumably contribute a large percentage of REE to the bulk ash REE pool, as measured by mass spectroscopy, are largely unaltered by the combustion. Our study shows that conventional coal combustion processes sequester REE minerals into aluminosilicate glass phases, which presents a new engineering challenge for extracting REE from coal ash. The characterization work summarized in this report provides a semi-quantitative assessments of REE in coal-containing rock and CUB. The data we obtained from 2- and 3-D imaging, elemental mapping, volumetric estimates, and advanced high-resolution pixel classification

  14. Cenizas del tamo de arroz como substituto del feldespato en la fabricación de cerámica blanca

    Directory of Open Access Journals (Sweden)

    Amigó B, Vicente

    2013-02-01

    Full Text Available The substitution of raw materials for processing high energy consumption materials by agricultural and agro-industrial wastes causes a positive impacts on the environment preservation. One of these residues is rice straw, which according to FAO estimation, its annual production is about 600 million tons. In this research was studied the use of rice straw ash (RSA as substitute of the use of feldspar in the whiteware production. Clay-feldspar-quartz porcelains are referred to as triaxial whiteware. Specimens of semidry triaxial mixtures, where feldspar was substituted for different percentages of CTA, were prepared by uniaxial pressing, followed by drying and sintering. Physical and mechanical properties of sintered bodies were evaluated. The porosity and the compressive strength of the fired pieces do increase with additions of up to 75% of CTA in substitution of feldspar. Their mineralogical phases were determined by DRX and SEM; grains of quartz, and needles of primary and secondary mullite were identified in a vitreous phase. It was concluded that feldspar can be substituted positively by CTA in whiteware pastes.

    La sustitución de materias primas para procesamiento de materiales -de alto consumo energético- por residuos agrícolas y agroindustriales impacta positivamente el medio ambiente. Uno de estos residuos es la paja o tamo de arroz, del cual la FAO estima que su disponibilidad mundial ronda los 600 millones de toneladas por año. En éste artículo se presentan los resultados de una investigación sobre la utilización de una ceniza de tamo o paja de arroz (CTA como substituto del feldespato en la fabricación de cerámica blanca de tipo triaxial. Se prepararon mezclas donde la ceniza sustituyó al feldespato en volúmenes distintos. Especímenes de las pastas obtenidas fueron moldeados, secados, y cocidos. Se evaluaron las propiedades físicas y mecánicas de las cerámicas cocidas. La porosidad y la resistencia a la compresi

  15. Obtenção de substratos cerâmicos no sistema Si-Al-O-N-C empregando polissiloxanos e carga de Si e Al2O3 Ceramic tapes of Si-Al-O-N-C compounds using mixtures of polyssiloxane and Si-Al2O3 fillers

    Directory of Open Access Journals (Sweden)

    R. M. Rocha

    2005-03-01

    heat exchanger. In this work the conventional tape casting technique was adapted to utilize the active filler controlled polymer pyrolysis process making use of polyssiloxanes and fillers in the initial suspension. Suspensions were prepared with 60 vol. % of polymeric phase (polyssiloxanes and methyl-trietoxy-silane and 40 vol. % of fillers (Si and Al2O3 with different contents of polymer and fillers. The cured tapes were pyrolysed In nitrogen atmosphere at 1400 ºC/2 h and 1500 ºC/2 h, converting the material to ceramic tapes in the Si-Al-O-N-C system. The pyrolysis process was characterized by thermogravimetry up to 1000 ºC and pyrolyzed tapes were characterized according to phase formation, microstructure, density and thermal conductivity. The converted tapes showed relatively high porosity (between 12 and 22% and low thermal conductivity (between 3 and 8 W/m.K.. The tapes are mainly composed by crystalline phases of beta-SiC, Si2ON2, O'SiAlON, Al2O3 and mullite and a SiOC amorphous phase; Si was observed in tapes pyrolysed at 1400 ºC.

  16. Natural weathering in dry disposed ash dump: Insight from chemical, mineralogical and geochemical analysis of fresh and unsaturated drilled cores.

    Science.gov (United States)

    Akinyemi, S A; Akinlua, A; Gitari, W M; Khuse, N; Eze, P; Akinyeye, R O; Petrik, L F

    2012-07-15

    Some existing alternative applications of coal fly ash such as cement manufacturing; road construction; landfill; and concrete and waste stabilisation use fresh ash directly collected from coal-fired power generating stations. Thus, if the rate of usage continues, the demand for fresh ash for various applications will exceed supply and use of weathered dry disposed ash will become necessary alternative. As a result it's imperative to understand the chemistry and pH behaviour of some metals inherent in dry disposed fly ash. The bulk chemical composition as determined by XRF analysis showed that SiO2, Al2O3 and Fe2O3 were the major oxides in fresh ash and unsaturated weathered ashes. The unsaturated weathered ashes are relatively depleted in CaO, Fe2O3, TiO2, SiO2, Na2O and P2O5 due to dissolution and hydrolysis caused by chemical interaction with ingressing CO2 from the atmosphere and infiltrating rain water. Observed accumulations of Fe2O3, TiO2, CaO, K2O, Na2O and SO3 and Zn, Zr, Sr, Pb, Ni, Cr and Co in the lower layers indicate progressive downward movement through the ash dump though at a slow rate. The bulk mineralogy of unsaturated weathered dry disposed ash, as determined by XRD analysis, revealed quartz and mullite as the major crystalline phases; while anorthite, hematite, enstatite, lime, calcite, and mica were present as minor mineral phases. Pore water chemistry revealed a low concentration of readily soluble metals in unsaturated weathered ashes in comparison with fresh ash, which shows high leachability. This suggests that over time the precipitation of transient minor secondary mineral phases; such as calcite and mica might retard residual metal release from unsaturated weathered ash. Chloride and sulphate species of the water soluble extracts of weathered ash are at equilibrium with Na+ and K+; these demonstrate progressive leaching over time and become supersaturated at the base of unsaturated weathered ash. This suggests that the ash dump does not

  17. A study on the characterisation and biostability of used and virgin dialysis membranes and biocompatibility of the composite biomaterials

    International Nuclear Information System (INIS)

    Konduk, B.A.; Ucisik, A.H.

    2001-01-01

    alumina exists only in the form of corundum. As the amount of zircon increased, mullite formations became visible on the particle boundaries. Animal studies revealed that these ceramic composites do not have any adverse effect on the tissues investigated histologically. Herein it is postulated that composite systems consisting of basic polymers either, polysulfone or cellulose, and additives (ceramic) may improve the biostability and biocompatibility of the membranes used for hemodialysis or their respective degraded products as explained to different degrees after use, or may serve as new biomaterials. Hence, this study is partly aiming at improving the quality of membranes and formation of new biomaterials for biomedical applications. In future polymers mentioned such as cellulosic or synthetic ones reinforced with ceramics may create new benefits in the area of nephrology, whereas alumina-zircon reinforced by polymers may do the same in dentistry and orthopedics. Copyright (2001) The Australian Ceramic Society

  18. Jarosite characteristics and its utilisation potentials

    International Nuclear Information System (INIS)

    Pappu, Asokan; Saxena, Mohini; Asolekar, Shyam R.

    2006-01-01

    During metallic zinc extraction from zinc sulphide or sulphide ore, huge quantity of jarosite is being released universally as solid residues. The jarosite mainly contains iron, sulphur, zinc, calcium, lead, cadmium and aluminium. Jarosite released from such industrial process is complex and its quality and quantity make the task more complex for safe disposal. Apart from water contamination, jarosite already accumulated and its increasing annual production is a major source of pollution for surrounding environment including soil, vegetation and aquatic life and hence its disposal leads to major concern because of the stringent environmental protection regulations. An attempt was made to evaluate the characteristics of Indian jarosite with an objectives to understand its potentials for recycling and utilising as raw materials for developing value added products. Sand and Coal Combustion Residues (CCRs) was used as an admixture to attain good workability and detoxify the toxic substance in the jarosite. Result revealed that jarosite is silty clay loam in texture having 63.48% silt sized and 32.35% clay sized particles. The particle size of jarosite (D 9 = 16.21 ± 0.20 μm) is finer than the CCRs (D 9 = 19.72 ± 0.18 μm). The jarosite is nonuniform in structure and shape as compared to the CCRs having spherical, hollow shaped and some of them are cenosphere in nature. The major mineral phase of jarosite is Potassium Iron Sulphate Hydroxide {KFe 3 (SO 4 ) 2 (OH) 6 }and Iron Sulphate Hydrate {2Fe 2 O 3 SO 3 .5H 2 O}. In CCRs the dominant phases are quartz {SiO 2 }, mullite {3Al 2 O 3 .2SiO 2 } and hematite {Fe 2 O 3 }. The high electrical conductivity of jarosite (13.26 ± 0.437 dS/m) indicates that the presence of cations and anions are predominant over CCRs (0.498 ± 0.007 dS/m). The major portion of jarosite consists of iron (23.66 ± 0.18%), sulphur (12.23 ± 0.2%) and zinc (8.243 ± 0.075%). But CCRs main constituents are silicon ( 27.41 ± 0.74%), aluminium (15

  19. Mineralogy and the release of trace elements from slag from the Hegeler Zinc smelter, Illinois (USA)

    Science.gov (United States)

    Piatak, Nadine M.; Seal, Robert R.

    2010-01-01

    Slag from the former Hegeler Zn-smelting facility in Illinois (USA) is mainly composed of spinifex Ca-rich plagioclase, fine-grained dendritic or coarse-grained subhedral to anhedral clinopyroxenes, euhedral to subhedral spinels, spherical blebs of Fe sulfides, silicate glass, and less commonly fayalitic olivine. Mullite and quartz were also identified in one sample as representing remnants of the furnace lining. Secondary phases such as goethite, hematite and gypsum are significant in some samples and reflect surficial weathering of the dump piles or represent byproducts of roasting. A relatively rare Zn-rich material contains anhedral willemite, subhedral gahnite, massive zincite, hardystonite and a Zn sulfate (brianyoungite), among other phases, and likely represents the molten content of the smelting furnace before Zn extraction. The bulk major-element chemistry of most slag samples is dominated by SiO2, Al2O3, Fe2O3 and CaO. The bulk composition of the slag suggests a high viscosity of the melt and the mineralogy suggests a high silica content of the melt. Bulk slag trace-element chemistry shows that the dominant metal is Zn with >28.4 wt.% in the Zn-rich material and between 212 and 14,900 mg/kg in the other slags. The concentrations of other trace elements reach the following: 45 mg/kg As, 1170 mg/kg Ba, 191 mg/kg Cd, 242 mg/kg Co, 103 mg/kg Cr, 6360 mg/kg Cu, 107 mg/kg Ni, and 711 mg/kg Pb.Zinc, as the dominant metal in the slags, is likely the most environmentally significant metal in these samples; Cd, Cu, and Pb are also of concern and their concentrations exceed US Environmental Protection Agency preliminary remediation goals for residential soils. Spinel was found to be the dominant concentrator of Zn for samples containing significant Zn (>1 wt.%); the silicate glass also contained relatively high concentrations of Zn compared to other phases. Zinc partitioned into the silicates and oxides in these samples is generally more resistant to

  20. Transformações mineralógicas e cristaloquímicas decorrentes dos ensaios termais em argilas cauliníticas ferruginosas Mineralogical and crystalochemical transformations originated from thermal essays on ferruginous kaolinitic clays

    Directory of Open Access Journals (Sweden)

    M. M. Ferreira

    2012-03-01

    the goethite into hematite, the crystals growing as the temperature increases. The hematite crystal size at 1200 °C is five times larger than in the raw sample. The mullite formation at 1000 °C is comprised of a solid solution of Fe2O3 and Al2O3, which results in a resistant product with a higher thermal stability.

  1. Processamento e caracterização de filtros cerâmicos fibrosos Processing and characterization of fibrous ceramic filters

    Directory of Open Access Journals (Sweden)

    D. Muller

    2009-09-01

    Full Text Available Neste trabalho, filtros com estrutura fibrosa foram produzidos utilizando-se matéria-prima de baixo custo, disponível comercialmente e caracterizados para aplicações em filtração de aerossóis. Mantas refratárias sílico-aluminosas comerciais foram prensadas uniaxialmente, utilizando-se 10% em massa de acetato de polivinila como ligante. Nesta etapa, as amostras foram submetidas à compactação com diferentes pressões para obtenção de diferentes porosidades. Após a prensagem, as amostras foram submetidas a um tratamento térmico a 500 ºC durante 1 h para a degradação do polímero. Subseqüentemente, as amostras foram sinterizadas a 1200 ºC durante 1 h, resultando em uma estrutura fibrilar porosa, composta por mulita (3SiO2.2Al2O3, com porosidade na faixa de 50 a 75%. A morfologia dos filtros fibrosos foi caracterizada através de microscopia eletrônica de varredura, que revelou uma estrutura tridimensional porosa de fibras interconectadas. A resistência mecânica foi avaliada através de ensaios de compressão e de flexão em quatro pontos. Ensaios de permeabilidade e eficiência de coleta de partículas com diferentes diâmetros foram efetuados e os resultados comparados a filtros comerciais. Os valores obtidos para a permeabilidade e eficiência de coleta estão na ordem de grandeza esperada para filtros de gases, apresentando assim grande potencial para aplicações industriais.Filters with fibrous structure were produced from low cost, commercially available raw materials and characterized for aerosol filtration. Refractory aluminosilicate fibers were uniaxially pressed with polyvinyl acetate as binder. Different pressures were applied, which yielded samples with different porosities. After pressing, the samples were heat treated at 500 ºC during 1 h in air for debinding with subsequent sintering at 1200 ºC for 1 h, which resulted in porous fibrous structures composed mainly by mullite (3SiO2.2Al2O3 with porosity in the

  2. Release of microspherolites and metals extraction from energetical fly ashes by Bacillus isolates

    Directory of Open Access Journals (Sweden)

    Štyriaková Iveta

    2000-09-01

    Full Text Available The amorphous secondary silicate mineral components formed in the process of coal combustion dominate in the composition of energy fly-ash. Depending on the composition of coal concentrate, this secondary raw material source also contains the industrially interesting components, e.g. titanium (eventually iron and aluminium and can be considered as a non-metallic material suitable for the construction industry.The main secondary mineral components of the energy fly-ash formed during the coal combustion were studied using SEM (scanning electronic microscope. They can be divided into four groups:1. Amorphous spherical alumocilicate particles in allotriomorphic aluminosilicate grains – they represent a main mineral component of fly-ash, which is formed from the accompanying rocks of coal containing silicate minerals,2. Quartz – which formed a substantial component of accompanying rocks of coal or accompanying accessory mineral of coal together with kaolinite and mica, was transformed into tridymite at the temperature exceeding 870°C and into cristobalite at the temperature exceeding 1470°C. The spherical particles are products of reaction between cristobalite and aluminosilicate, which is a frequent phenomenon occurring during the formation of volcanic rocks. These particles form together a main amorphous phase of fly-ash.3. Mullite – represents a secondary component of fly-ash, which is formed from accompanying clay minerals of coal (kaolinite, mica together with cristobalite under the effect of temperature exceeding 1150°C,4. Non-combusted residue – consists of organic substance, represents a non-combusted ratio of coal as a secondary component of fly-ash.Heterotrophic bacteria of Bacillus genus are capable to remove 66 % of titanium and 33 % of iron from non-deposited fly-ash from Opatovice after 35 days of leaching of samples. The content of solid phase in fly-ash influences the extraction of elements, mainly iron and titatnium, because

  3. Chemical and ceramic methods toward safe storage of actinides using monazite. 1998 annual progress report

    International Nuclear Information System (INIS)

    Boatner, L.A.; Morgan, P.E.D.

    1998-01-01

    'The use of ceramic monazite, (La,Ce)PO 4 , for sequestering actinides, especially plutonium, and some other radioactive waste elements (rare earths e.g.) and thus isolating them from the environment has been championed by Lynn Boatner of ORNL. It may be used alone or, as it is compatible with many other minerals in nature, can be used in composite combinations. Natural monazite, which almost invariably contains Th and U, is often formed in hydrothermal pegmatites and is extremely water resistant--examples are known where the mineral has been washed out of rocks (becoming a placer mineral as on the beach sands of India, Australia, Brazil etc.) then reincorporated into new rocks with new crystal overgrowths and then washed out again--being 2.5--3 billion years old. During this demanding water treatment it has retained Th and U. Where very low levels of water attack have been seen (in more siliceous waters), the Th is tied up as new ThSiO 4 and remains immobile. Lest it be thought that rare-earths are rare or expensive, this is not so. In fact, the less common lanthanides such as gadolinium, samarium, europium, and terbium, are necessarily extracted and much used by, e.g., the electronics industry, leaving La and Ce as not-sufficiently-used by-products. The recent development of large scale use of Nd in Nd-B-Fe magnets has further exaggerated this. Large deposits of the parent mineral bastnaesite are present in the USA and in China. (Mineral monazite itself is not preferred due to its thorium content.) In the last 5 years it has become apparent show that monazite (more specifically La-monazite) is an unrecognized/becoming-interesting ceramic material. PuPO4 itself has the monazite structure; the PO 4 3-unit strongly stabilizes actinides and rare earths in their trivalent state. Monazite melts without decomposition (in a closed system) at 2,074 C and, being compatible with common ceramic oxides such as alumina, mullite, zirconia and YAG, is useful in oxidatively

  4. The mineralogy and chemistry of the German and Portuguese tiles used to face a historic building in the Amazon region and their natural susceptibility to tropical weathering Mineralogia e química de azulejos Alemães e Portugueses de prédios históricos na região Amazônica e sua susceptibilidade natural à degradação tropical (intemperismo

    Directory of Open Access Journals (Sweden)

    Marcondes L. da Costa

    2013-09-01

    Full Text Available During the 19th century, the most prominent buildings of the city of Belém were faced entirely with tiles manufactured in Portugal and Germany, which now exhibit distinct degrees of degradation. The Pinho mansion is one of the most important of these buildings and was selected for the investigation of the action of the tropical Amazonian climate on the degradation of the tiles. To achieve this objective, the tiles were mapped for organic and inorganic degradation, and samples were collected for analysis. The minerals were determined by XRD, the chemical composition by classical wet methods and SEM/EDS, and the microorganisms under the microscope. The results show that the German and Portuguese tiles are quite different in their composition. While both ceramic bodies are composed of SiO2 and Al2O3, CaO was found only in the Portuguese tile. The low Na2O and K2O contents indicate the addition of materials to reduce the fusion temperature. SiO2 and PbO are the main constituents of the glaze, with CoO and FeO being added as pigment. The ceramic body of the German tiles is constituted of quartz, mullite, and cristobalite, in contrast with the Portuguese tiles, which are made of quartz, gehlenite, diopside, calcite, and feldspars. The glazes are XRD-amorphous. The chemical and mineralogical differences between the German and Portuguese tiles indicate that they were produced from different raw materials under distinct thermal processes. The most prominent weathering-related modifications are the thin layers (German tiles, oxidation stains, dark stains, the detachment of the tile (Portuguese tiles, loss of the glaze and powdering of the ceramic body (Portuguese tiles through the establishment of Cyanophyta and Bacillariophyta.. The distinct degradation patterns of the tiles exposed to the tropical Amazon climate are a consequence of their distinct mineralogy and chemistry.As proeminentes edificações da cidade de Belém foram revestidas durante o s

  5. Microscopic and Metallurgical Aspects of the Space Shuttle Columbia Accident Investigation and Reconstruction

    Science.gov (United States)

    McDaniels, Steven J.

    2004-01-01

    unique X-ray signature; the EDX detector measures these discreet energies. EDX actually penetrates approximately 2 microns into the bulk of the sample. However, random examination of various portions of slag, coupled with the semiquantitative nature of the SEM/EDX analysis, did not yield convincingly pertinent data. Therefore, X-ray dot mapping was conducted, which provided more understandable data, both in terms of slag layering and composition. An X-ray dot map is generated by performing numerous EDX scans for individual elements, then compiling the scans in a visual representation. Eventually, specimens consisting of not only the slag, but of the adjacent RCC substrate as well were cross-sectioned. X-Ray dot mapping of the materialographicallymounted and -polished cross- sections provided a visual representation of both the layering sequence and compositional characteristics of the slag. Contemporaneously, Electron Spectroscopy for Chemical Analysis/X-Ray Photoelectron Spectroscopy (ESCA/XPS) and powdered X-Ray Diffraction (XRD) were performed to further characterize the deposits and to attempt to identify what, if any, compounds were present. The ESCA/XPS analysis allowed the analyst to "sputter" into the sample with an electron gun, aiding in the identification of the layering sequence. XPS uses photons, rather than electrons, which impinge upon the surface of the sample. XPS measures the electrons emitted from within the first 5 nm of the sample's surface. The XRD measures the scatter angles of incident X-rays; the angle and intensity of scatter depend upon the crystalline structure of the pulverized sample. XRD is considered a qualitative rather than quantitative technique. ESCA/XPS revealed that the final layer to deposit was predominantly carbonaceous. XRD was successful in identifying specific compounds, such as Al 2O3, Al and/or Al3 21SiO47, mullite (3(Al2)O3 -SiO2), and nickel-aluminides. Eventually, Electron MicroProbe Analysis (EMPA) was conducted on the

  6. Radioactive Demonstration Of Mineralized Waste Forms Made From Hanford Low Activity Waste (Tank Farm Blend) By Fluidized Bed Steam Reformation (FBSR)

    Energy Technology Data Exchange (ETDEWEB)

    Jantzen, C. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Crawford, C. L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Bannochie, C. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Burket, P. R. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Cozzi, A. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Daniel, W. E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Hall, H. K. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Miller, D. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Missimer, D. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Nash, C. A. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Williams, M. F. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2013-08-01

    -radioactive testing. The granular ESTD and BSR products (radioactive and non-radioactive) were analyzed for total constituents and durability tested as a granular waste form. A subset of the granular material was stabilized in a clay based geopolymer matrix at 42% and 65% FBSR loadings and durability tested as a monolith waste form. The 65 wt% FBSR loaded monolith made with clay (radioactive) was more durable than the 67-68 wt% FBSR loaded monoliths made from fly ash (non-radioactive) based on short term PCT testing. Long term, 90 to 107 day, ASTM C1308 testing (similar to ANSI/ANS 16.1 testing) was only performed on two fly ash geopolymer monoliths at 67-68 wt% FBSR loading and three clay geopolymer monoliths at 42 wt% FBSR loading. More clay geopolymers need to be made and tested at longer times at higher FBSR loadings for comparison to the fly ash monoliths. Monoliths made with metakaolin (heat treated) clay are of a more constant composition and are very reactive as the heat treated clay is amorphous and alkali activated. The monoliths made with fly ash are subject to the inherent compositional variation found in fly ash as it is a waste product from burning coal and it contains unreactive components such as mullite. However, both the fly ash and the clay based monoliths perform well in long term ASTM C1308 testing.

  7. Ceramic Proppant Design for In-situ Microbially Enhanced Methane Recovery

    Energy Technology Data Exchange (ETDEWEB)

    Sparks, Taylor D. [Univ. of Utah, Salt Lake City, UT (United States); Mclennan, John [Univ. of Utah, Salt Lake City, UT (United States); Fuertez, John [Univ. of Utah, Salt Lake City, UT (United States); Han, Kyu-Bum [Univ. of Utah, Salt Lake City, UT (United States)

    2017-12-29

    consortium at an initial pH value of 5.5, at 30 °C, and at a NaCl concentration 3.7 mg/cm3 (i.e., 145,165 ppm). Task 3) To create the lightweight ceramic proppant, the kaolinite and iron oxide (Fe2O3) mixture were sintered under reducing atmosphere varying partial pressures of oxygen from 1.7×10-13 atm to 1.8×10-11 atm. The Fe2O3 reduces to FeO and reacts with kaolinite decomposed to mullite to form Fe2SiO4, FeSiO3, and FeAl2O4. As a result the proppant develops large pores (~100 µm), giving it a low bulk density (1.43 g/cm3), and high porosity (45.2 vol%) at P_(O_2 )of 1.8×10-11 atm. The proppant sintered at P_(O_2 )of 1.7×10-13 atm is characterized by smaller pores (26 µm), higher density (1.72 g/cm3) and lower porosity (37.5 vol%). Crush resistance testing at 9,000 psi yields 6.8 wt% fine particles increasing to 17.7 wt% in porous samples. Acid solubility varies from 5.5 wt% loss increasing to 12.9 wt% in porous samples. Task 4 and 5) The microbial consortia obtained from the optimized condition and lightweight proppant were encapsulated by calcium-alginate polymer. The encapsulation system, including microbes and a proppant, was stored at 20°C and 36°C. The sample stored at 36°C generated 7.1×[10]3 ppm of methane at 670 h, whereas the sample incubated at 20°C generated 1.1×[10]3 ppm of methane. Benchtop lab-scale bioreactors were constructed and showed with real-time measurements that, as the microbes produced methane, the pH decreased, and hydrogen and carbon dioxide gases were consumed. A calcium ion-selective sensor revealed the release mechanism of the microbes from encapsulation. The calcium ions interconnecting the alginate monomers were disassociated by counter cations such as protons and potassium ions. The counter cations bound to the carboxyl group on the alginate monomer

  8. Radioactive Demonstration Of Mineralized Waste Forms Made From Hanford Low Activity Waste (Tank Farm Blend) By Fluidized Bed Steam Reformation (FBSR)

    International Nuclear Information System (INIS)

    Jantzen, C. M.; Crawford, C. L.; Bannochie, C. J.; Burket, P. R.; Cozzi, A. D.; Daniel, W. E.; Hall, H. K.; Miller, D. H.; Missimer, D. M.; Nash, C. A.; Williams, M. F.

    2013-01-01

    day, ASTM C1308 testing (similar to ANSI/ANS 16.1 testing) was only performed on two fly ash geopolymer monoliths at 67-68 wt% FBSR loading and three clay geopolymer monoliths at 42 wt% FBSR loading. More clay geopolymers need to be made and tested at longer times at higher FBSR loadings for comparison to the fly ash monoliths. Monoliths made with metakaolin (heat treated) clay are of a more constant composition and are very reactive as the heat treated clay is amorphous and alkali activated. The monoliths made with fly ash are subject to the inherent compositional variation found in fly ash as it is a waste product from burning coal and it contains unreactive components such as mullite. However, both the fly ash and the clay based monoliths perform well in long term ASTM C1308 testing. Extensive testing and characterization of the granular and monolith material were made including the following American Society of Testing and Materials (ASTM) tests: ASTM C1285 testing (Product Consistency Test) of granular and monolithic waste forms; Comparison of granular BSR radioactive to ESTD and pilot scale granular non-radioactive waste form made from the Rassat simulant; Comparison of granular radioactive to granular non-radioactive waste form made from the Rassat simulant made using the SRNL BSR; Comparison of monolithic BSR radioactive waste forms to monolithic BSR and ESTD non-radioactive waste forms made of fly ash; Comparison of granular BSR radioactive waste forms to monolithic BSR non-radioactive waste forms made of fly ash; Comparison of granular BSR radioactive waste forms to monolithic BSR non-radioactive waste forms made of clay; ASTM C1308 Accelerated Leach Test for Diffusive Releases from Solidified Waste and a Computer Program to Model Diffusive, Fractional Leaching from Cylindrical Waste Forms; Comparison of BSR non-radioactive waste forms to monolithic ESTD non-radioactive waste forms made from fly ash; Testing of BSR non-radioactive monoliths made from clay