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Sample records for model turbine blade

  1. Modeling of uncertainties for wind turbine blade design

    DEFF Research Database (Denmark)

    Sørensen, John Dalsgaard; Toft, Henrik Stensgaard

    2014-01-01

    Wind turbine blades are designed by a combination of tests and numerical calculations using finite element models of the blade. The blades are typically composite structures with laminates of glass-fiber and/or carbon-fibers glued together by a matrix material. This paper presents a framework...

  2. Stochastic models for strength of wind turbine blades using tests

    DEFF Research Database (Denmark)

    Toft, H.S.; Sørensen, John Dalsgaard

    2008-01-01

    The structural cost of wind turbine blades is dependent on the values of the partial safety factors which reflect the uncertainties in the design values, including statistical uncertainty from a limited number of tests. This paper presents a probabilistic model for ultimate and fatigue strength...... of wind turbine blades especially considering the influence of prior knowledge and test results and how partial safety factors can be updated when additional full-scale tests are performed. This updating is performed by adopting a probabilistic design basis based on Bayesian statistical methods....

  3. Modelling the pultrusion process of off shore wind turbine blades

    NARCIS (Netherlands)

    Baran, Ismet

    This thesis is devoted to the numerical modelling of the pultrusion process for industrial products such as wind turbine blades and structural profiles. The main focus is on the thermo-chemical and mechanical analyses of the process in which the process induced tresses and shape distortions together

  4. Stochastic Models for Strength of Wind Turbine Blades using Tests

    DEFF Research Database (Denmark)

    Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

    2008-01-01

    The structural cost of wind turbine blades is dependent on the values of the partial safety factors which reflect the uncertainties in the design values, including statistical uncertainty from a limited number of tests. This paper presents a probabilistic model for ultimate and fatigue strength...

  5. Fish Passage Assessment of an Advanced Hydropower Turbine and Conventional Turbine Using Blade-Strike Modeling

    Directory of Open Access Journals (Sweden)

    Zhiqun Deng

    2011-01-01

    Full Text Available Hydropower is the largest renewable energy source in the world. However, in the Columbia and Snake River basins, several species of Pacific salmon and steelhead have been listed for protection under the Endangered Species Act due to significant declines of fish population. Dam operators and design engineers are thus faced with the task of making hydroelectric facilities more fish friendly through changes in hydro-turbine design and operation. Public Utility District No. 2 of Grant County, Washington, applied for relicensing from the U.S. Federal Energy Regulatory Commission to replace the 10 turbines at Wanapum Dam with advanced hydropower turbines that were designed to increase power generation and improve fish passage conditions. We applied both deterministic and stochastic blade-strike models to compare fish passage performance of the newly installed advanced turbine to an existing turbine. Modeled probabilities were compared to the results of a large-scale live-fish survival study and a Sensor Fish study under the same operational parameters. Overall, injury rates predicted by the deterministic model were higher than experimental rates of injury, while those predicted by the stochastic model were in close agreement with experimental results. Fish orientation at the time of entry into the plane of the leading edges of the turbine runner blades was an important factor contributing to uncertainty in modeled results. The advanced design turbine had slightly higher modeled injury rates than the existing turbine design; however, no statistical evidence suggested significant differences in blade-strike injuries between the two turbines, thus the hypothesis that direct fish survival rate through the advanced hydropower turbine is equal to or higher than that for fish passing through the conventional turbine could not be rejected.

  6. Modelling of lightning streamer formation and propagation in wind turbine blades

    DEFF Research Database (Denmark)

    Candela Garolera, Anna; Holbøll, Joachim; Madsen, Søren Find

    2013-01-01

    The positioning of lightning air terminations along a wind turbine blade is a complex issue to consider when designing the lightning protection of wind turbine blades. According to the IEC 61400-24 on lightning protection of wind turbines, the interception efficiency depends on the effectiveness ...... models can involve a high level of detail and therefore be used in the detailed positioning of air terminations in blades equipped with conductive elements such as carbon fiber or electrical monitoring systems (load, temperature, etc.)....

  7. Definition of a 5MW/61.5m wind turbine blade reference model.

    Energy Technology Data Exchange (ETDEWEB)

    Resor, Brian Ray

    2013-04-01

    A basic structural concept of the blade design that is associated with the frequently utilized %E2%80%9CNREL offshore 5-MW baseline wind turbine%E2%80%9D is needed for studies involving blade structural design and blade structural design tools. The blade structural design documented in this report represents a concept that meets basic design criteria set forth by IEC standards for the onshore turbine. The design documented in this report is not a fully vetted blade design which is ready for manufacture. The intent of the structural concept described by this report is to provide a good starting point for more detailed and targeted investigations such as blade design optimization, blade design tool verification, blade materials and structures investigations, and blade design standards evaluation. This report documents the information used to create the current model as well as the analyses used to verify that the blade structural performance meets reasonable blade design criteria.

  8. A simplified model predicting the weight of the load carrying beam in a wind turbine blade

    DEFF Research Database (Denmark)

    Mikkelsen, Lars Pilgaard

    2016-01-01

    Based on a simplified beam model, the loads, stresses and deflections experienced by a wind turbine blade of a given length is estimated. Due to the simplicity of the model used, the model is well suited for work investigating scaling effects of wind turbine blades. Presently, the model is used t...

  9. Toward an engineering model for the aerodynamic forces acting on wind turbine blades in quasisteady standstill and blade installation situations

    DEFF Research Database (Denmark)

    Gaunaa, Mac; Heinz, Joachim Christian; Skrzypinski, Witold Robert

    2016-01-01

    The crossflow principle is one of the key elements used in engineering models for prediction of the aerodynamic loads on wind turbine blades in standstill or blade installation situations, where the flow direction relative to the wind turbine blade has a component in the direction of the blade span...... direction. In the present work, the performance of the crossflow principle is assessed on the DTU 10MW reference blade using extensive 3D CFD calculations. Analysis of the computational results shows that there is only a relatively narrow region in which the crossflow principle describes the aerodynamic...... for the key aerodynamic loads in crossflow situations. The general validity of this model for other blade shapes should be investigated in subsequent works....

  10. Wind Turbine Blade

    DEFF Research Database (Denmark)

    2010-01-01

    The invention relates to a blade for a wind turbine, particularly to a blade that may be produced by an advanced manufacturing process for producing a blade with high quality structural components. Particularly, the structural components, which are preferably manufactured from fibre reinforced...

  11. Nonlinear modeling of tuned liquid dampers (TLDs) in rotating wind turbine blades for damping edgewise vibrations

    DEFF Research Database (Denmark)

    Zhang, Zili; Nielsen, Søren R. K.; Basu, Biswajit

    2015-01-01

    Tuned liquid dampers (TLDs) utilize the sloshing motion of the fluid to suppress structural vibrations and become a natural candidate for damping vibrations in rotating wind turbine blades. The centrifugal acceleration at the tip of a wind turbine blade can reach a magnitude of 7–8g. This facilit......Tuned liquid dampers (TLDs) utilize the sloshing motion of the fluid to suppress structural vibrations and become a natural candidate for damping vibrations in rotating wind turbine blades. The centrifugal acceleration at the tip of a wind turbine blade can reach a magnitude of 7–8g...... free-surface elevation equally well, the one-mode model can still be utilized for the design of TLD. Parametric optimization of the TLD is carried out based on the one-mode model, and the optimized damper effectively improves the dynamic response of wind turbine blades....

  12. Quick Method for Aeroelastic and Finite Element Modeling of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Bennett, Jeffrey; Bitsche, Robert; Branner, Kim

    2014-01-01

    In this paper a quick method for modeling composite wind turbine blades is developed for aeroelastic simulations and finite element analyses. The method reduces the time to model a wind turbine blade by automating the creation of a shell finite element model and running it through a cross...... the user has two models of the same blade, one for performing a structural finite element model analysis and one for aeroelastic simulations. Here, the method is implemented and applied to reverse engineer a structural layup for the NREL 5MW reference blade. The model is verified by comparing natural...

  13. Evaluation of blade-strike models for estimating the biological performance of large Kaplan hydro turbines

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Z. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Carlson, T. J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Ploskey, G. R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Richmond, M. C. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2005-11-01

    Bio-indexing of hydro turbines has been identified as an important means to optimize passage conditions for fish by identifying operations for existing and new design turbines that minimize the probability of injury. Cost-effective implementation of bio-indexing requires the use of tools such as numerical and physical turbine models to generate hypotheses for turbine operations that can be tested at prototype scales using live fish. Blade strike has been proposed as an index variable for the biological performance of turbines. Report reviews an evaluation of the use of numerical blade-strike models as a means with which to predict the probability of blade strike and injury of juvenile salmon smolt passing through large Kaplan turbines on the mainstem Columbia River.

  14. Wind turbine blade life-time assessment model for preventive planning of operation and maintenance

    DEFF Research Database (Denmark)

    Florian, Mihai; Sørensen, John Dalsgaard

    2014-01-01

    of information on the blades structural health to the decision maker. Further, inspections of the blades are often performed in connection with service. In light of the obtained information, a preventive type of maintenance becomes feasible, with the potential of predicting the blades remaining life to support O......&M decisions for avoiding major failure events. The present paper presents a fracture mechanics based model for estimating the remaining life of a wind turbine blade, focusing on the crack propagation in the blades adhesive joints. A generic crack propagation model is built in Matlab based on a Paris law...

  15. Model predictive control of trailing edge flaps on a wind turbine blade

    DEFF Research Database (Denmark)

    Castaignet, Damien Bruno

    -weighted model predictive control, tuned in order to target only the flapwise blade root loads at the frequencies contributing the most to blade root fatigue damage (the 1P, 2P and 3P frequencies), and to avoid unnecessary wear and tear of the actuators at high frequencies. A disturbance model consisting...... in periodic disturbances at the rotor speed harmonic frequencies and a quasi-steady input disturbance is aggregated to an analytical model of a spinning blade with trailing edge flaps. Simulations on a multi-megawatt wind turbine show the potential of the trailing edge flaps to reduce the flapwise blade root......, in Roskilde, Denmark. One blade of the turbine was equipped with three independent trailing edge flaps. In spite of the failure of several sensors and actuators, the test of the trailing edge flaps controller described in this thesis showed a consistent flapwise blade root fatigue load reduction. An average...

  16. Graphene in turbine blades

    Science.gov (United States)

    Das, D. K.; Swain, P. K.; Sahoo, S.

    2016-07-01

    Graphene, the two-dimensional (2D) nanomaterial, draws interest of several researchers due to its many superior properties. It has extensive applications in numerous fields. A turbine is a hydraulic machine which extracts energy from a fluid and converts it into useful work. Recently, Gudukeya and Madanhire have tried to increase the efficiency of Pelton turbine. Beucher et al. have also tried the same by reducing friction between fluid and turbine blades. In this paper, we study the advantages of using graphene as a coating on Pelton turbine blades. It is found that the efficiency of turbines increases, running and maintenance cost is reduced with more power output. By the application of graphene in pipes, cavitation will be reduced, durability of pipes will increase, operation and maintenance cost of water power plants will be less.

  17. Model Predictive Control of Trailing Edge Flaps on a wind turbine blade

    DEFF Research Database (Denmark)

    Castaignet, Damien; Poulsen, Niels Kjølstad; Buhl, Thomas

    2011-01-01

    Trailing Edge Flaps on wind turbine blades have been studied in order to achieve fatigue load reduction on the turbine components. We show in this paper how Model Predictive Control can be used to do frequency weighted control of the trailing edge flaps in order to reduce fatigue damage on the bl...

  18. Evaluation of Blade-Strike Models for Estimating the Biological Performance of Large Kaplan Hydro Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Zhiqun; Carlson, Thomas J.; Ploskey, Gene R.; Richmond, Marshall C.

    2005-11-30

    BioIndex testing of hydro-turbines is sought as an analog to the hydraulic index testing conducted on hydro-turbines to optimize their power production efficiency. In BioIndex testing the goal is to identify those operations within the range identified by Index testing where the survival of fish passing through the turbine is maximized. BioIndex testing includes the immediate tailrace region as well as the turbine environment between a turbine's intake trashracks and the exit of its draft tube. The US Army Corps of Engineers and the Department of Energy have been evaluating a variety of means, such as numerical and physical turbine models, to investigate the quality of flow through a hydro-turbine and other aspects of the turbine environment that determine its safety for fish. The goal is to use these tools to develop hypotheses identifying turbine operations and predictions of their biological performance that can be tested at prototype scales. Acceptance of hypotheses would be the means for validation of new operating rules for the turbine tested that would be in place when fish were passing through the turbines. The overall goal of this project is to evaluate the performance of numerical blade strike models as a tool to aid development of testable hypotheses for bioIndexing. Evaluation of the performance of numerical blade strike models is accomplished by comparing predictions of fish mortality resulting from strike by turbine runner blades with observations made using live test fish at mainstem Columbia River Dams and with other predictions of blade strike made using observations of beads passing through a 1:25 scale physical turbine model.

  19. Multiscale modelling and simulation of single crystal superalloy turbine blade casting during directional solidification process

    Directory of Open Access Journals (Sweden)

    Xu Qingyan

    2014-07-01

    Full Text Available As the key parts of an aero-engine, single crystal (SX superalloy turbine blades have been the focus of much attention. However, casting defects often occur during the manufacturing process of the SX turbine blades. Modeling and simulation technology can help to optimize the manufacturing process of SX blades. Multiscale coupled models were proposed and used to simulate the physical phenomena occurring during the directional solidification (DS process. Coupled with heat transfer (macroscale and grain growth (meso-scale, 3D dendritic grain growth was calculated to show the competitive grain growth at micro-scale. SX grain selection behavior was studied by the simulation and experiments. The results show that the geometrical structure and technical parameters had strong influences on the grain selection effectiveness. Based on the coupled models, heat transfer, grain growth and microstructure evolution of a complex hollow SX blade were simulated. Both the simulated and experimental results show that the stray grain occurred at the platform of the SX blade when a constant withdrawal rate was used in manufacturing process. In order to avoid the formation of the stray crystal, the multi-scale coupled models and the withdrawal rate optimized technique were applied to the same SX turbine blade. The modeling results indicated that the optimized variable withdrawal rate can achieve SX blade castings with no stray grains, which was also proved by the experiments.

  20. Rotating turbine blade pyrometer

    Science.gov (United States)

    Buchele, D. R.; Lesco, D. J.

    1974-01-01

    Non-contacting pyrometer system optically measures surface temperature distribution on rotating turbine blade, comprising line-by-line scan via fiber optic probe. Each scan line output is converted to digital signals, temporarily stored in buffer memory, and then processed in minicomputer for display as temperature.

  1. Experimental verification of computational model for wind turbine blade geometry design

    Directory of Open Access Journals (Sweden)

    Štorch Vít

    2015-01-01

    Full Text Available A 3D potential flow solver with unsteady force free wake model intended for optimization of blade shape for wind power generation is applied on a test case scenario formed by a wind turbine with vertical axis of rotation. The calculation is sensitive to correct modelling of wake and its interaction with blades. The validity of the flow solver is verified by comparing experimentally obtained performance data of model rotor with numerical results.

  2. Wind Turbine Blade Life-Time Assessment Model for Preventive Planning of Operation and Maintenance

    Directory of Open Access Journals (Sweden)

    Mihai Florian

    2015-09-01

    Full Text Available Out of the total wind turbine failure events, blade damage accounts for a substantial part, with some studies estimating it at around 23%. Current operation and maintenance (O&M practices typically make use of corrective type maintenance as the basic approach, implying high costs for repair and replacement activities as well as large revenue losses, mainly in the case of offshore wind farms. The recent development and evolution of condition monitoring techniques, as well as the fact that an increasing number of installed turbines are equipped with online monitoring systems, offers a large amount of information on the blades structural health to the decision maker. Further, inspections of the blades are often performed in connection with service. In light of the obtained information, a preventive type of maintenance becomes feasible, with the potential of predicting the blades remaining life to support O&M decisions for avoiding major failure events. The present paper presents a fracture mechanics based model for estimating the remaining life of a wind turbine blade, focusing on the crack propagation in the blades adhesive joints. A generic crack propagation model is built in Matlab based on a Paris law approach. The model is used within a risk-based maintenance decision framework to optimize maintenance planning for the blades lifetime.

  3. Vibrations of turbine blades bundles model with rubber damping elements

    Czech Academy of Sciences Publication Activity Database

    Půst, Ladislav; Pešek, Luděk

    2014-01-01

    Roč. 21, č. 1 (2014), s. 45-52 ISSN 1802-1484 R&D Projects: GA ČR GA101/09/1166 Institutional support: RVO:61388998 Keywords : mathematical model * bundle of five blades * rubber damping elements * eigenmodes Subject RIV: BI - Acoustics http://www.engineeringmechanics.cz/obsahy.html?R=21&C=1

  4. Structural modification of a steam turbine blade

    Science.gov (United States)

    Heidari, M.; Amini, K.

    2017-05-01

    Blades are significant components of steam turbines which are failed due to stresses arising from centrifugal and bending forces. The turbine blade has a number of geometrical variables that need to be considered at the design stage. Hence, this paper investigated a three-dimensional model of steam turbine blade with different lengths and thicknesses using finite element method. A three-dimensional model of blade was developed using a computer-aided design software. All materials were assumed linear, homogenous, elastic and isotropic. A 5 N widespread force was applied to the blade. The results of this study showed that longer blades are experienced higher maximum Von Mises stress and strain than shorter ones. The blade with the length of 400 mm and thickness of 20 mm experienced the lowest maximum Von Mises stress at 51 kPa. Furthermore, blade with the length of 400 mm and 600 mm experienced the lowest and highest strain at 3.07 × 10-6 and 4.3 × 10-6 respectively. In addition, thicker blades were undergone less maximum Von Mises stress and strain than thinner ones. Understanding stress and strain pattern in turbine blades provides useful knowledge which can be useful to estimate the fatigue in turbine blades.

  5. Damage severity assessment in wind turbine blade laboratory model through fuzzy finite element model updating

    Science.gov (United States)

    Turnbull, Heather; Omenzetter, Piotr

    2017-04-01

    The recent shift towards development of clean, sustainable energy sources has provided a new challenge in terms of structural safety and reliability: with aging, manufacturing defects, harsh environmental and operational conditions, and extreme events such as lightning strikes wind turbines can become damaged resulting in production losses and environmental degradation. To monitor the current structural state of the turbine, structural health monitoring (SHM) techniques would be beneficial. Physics based SHM in the form of calibration of a finite element model (FEMs) by inverse techniques is adopted in this research. Fuzzy finite element model updating (FFEMU) techniques for damage severity assessment of a small-scale wind turbine blade are discussed and implemented. The main advantage is the ability of FFEMU to account in a simple way for uncertainty within the problem of model updating. Uncertainty quantification techniques, such as fuzzy sets, enable a convenient mathematical representation of the various uncertainties. Experimental frequencies obtained from modal analysis on a small-scale wind turbine blade were described by fuzzy numbers to model measurement uncertainty. During this investigation, damage severity estimation was investigated through addition of small masses of varying magnitude to the trailing edge of the structure. This structural modification, intended to be in lieu of damage, enabled non-destructive experimental simulation of structural change. A numerical model was constructed with multiple variable additional masses simulated upon the blades trailing edge and used as updating parameters. Objective functions for updating were constructed and minimized using both particle swarm optimization algorithm and firefly algorithm. FFEMU was able to obtain a prediction of baseline material properties of the blade whilst also successfully predicting, with sufficient accuracy, a larger magnitude of structural alteration and its location.

  6. Development and Analysis of a Swept Blade Aeroelastic Model for a Small Wind Turbine (Presentation)

    Energy Technology Data Exchange (ETDEWEB)

    Preus, R.; Damiani, R.; Lee, S.; Larwood, S.

    2014-06-01

    As part of the U.S. Department-of-Energy-funded Competitiveness Improvement Project, the National Renewable Energy Laboratory (NREL) developed new capabilities for aeroelastic modeling of precurved and preswept blades for small wind turbines. This presentation covers the quest for optimized rotors, computer-aided engineering tools, a case study, and summary of the results.

  7. Progress on modeling and simulation of directional solidification of superalloy turbine blade casting

    Directory of Open Access Journals (Sweden)

    Xu Qingyan

    2012-02-01

    Full Text Available Directional solidified turbine blades of Ni-based superalloy are widely used as key parts of the gas turbine engines. The mechanical properties of the blade are greatly influenced by the final microstructure and the grain orientation determined directly by the grain selector geometry of the casting. In this paper, mathematical models were proposed for three dimensional simulation of the grain growth and microstructure evolution in directional solidification of turbine blade casting. Ray-tracing method was applied to calculate the temperature variation of the blade. Based on the thermo model of heat transfer, the competitive grain growth within the starter block and the spiral of the grain selector, the grain growth in the blade and the microstructure evolution were simulated via a modified Cellular Automaton method. Validation experiments were carried out, and the measured results were compared quantitatively with the predicted results. The simulated cooling curves and microstructures corresponded well with the experimental results. The proposed models could be used to predict the grain morphology and the competitive grain evolution during directional solidification.

  8. Process Modeling of Composite Materials for Wind-Turbine Rotor Blades: Experiments and Numerical Modeling

    Directory of Open Access Journals (Sweden)

    Birgit Wieland

    2017-10-01

    Full Text Available The production of rotor blades for wind turbines is still a predominantly manual process. Process simulation is an adequate way of improving blade quality without a significant increase in production costs. This paper introduces a module for tolerance simulation for rotor-blade production processes. The investigation focuses on the simulation of temperature distribution for one-sided, self-heated tooling and thick laminates. Experimental data from rotor-blade production and down-scaled laboratory tests are presented. Based on influencing factors that are identified, a physical model is created and implemented as a simulation. This provides an opportunity to simulate temperature and cure-degree distribution for two-dimensional cross sections. The aim of this simulation is to support production processes. Hence, it is modelled as an in situ simulation with direct input of temperature data and real-time capability. A monolithic part of the rotor blade, the main girder, is used as an example for presenting the results.

  9. Process Modeling of Composite Materials for Wind-Turbine Rotor Blades: Experiments and Numerical Modeling.

    Science.gov (United States)

    Wieland, Birgit; Ropte, Sven

    2017-10-05

    The production of rotor blades for wind turbines is still a predominantly manual process. Process simulation is an adequate way of improving blade quality without a significant increase in production costs. This paper introduces a module for tolerance simulation for rotor-blade production processes. The investigation focuses on the simulation of temperature distribution for one-sided, self-heated tooling and thick laminates. Experimental data from rotor-blade production and down-scaled laboratory tests are presented. Based on influencing factors that are identified, a physical model is created and implemented as a simulation. This provides an opportunity to simulate temperature and cure-degree distribution for two-dimensional cross sections. The aim of this simulation is to support production processes. Hence, it is modelled as an in situ simulation with direct input of temperature data and real-time capability. A monolithic part of the rotor blade, the main girder, is used as an example for presenting the results.

  10. Updating Finite Element Model of a Wind Turbine Blade Section Using Experimental Modal Analysis Results

    Directory of Open Access Journals (Sweden)

    Marcin Luczak

    2014-01-01

    Full Text Available This paper presents selected results and aspects of the multidisciplinary and interdisciplinary research oriented for the experimental and numerical study of the structural dynamics of a bend-twist coupled full scale section of a wind turbine blade structure. The main goal of the conducted research is to validate finite element model of the modified wind turbine blade section mounted in the flexible support structure accordingly to the experimental results. Bend-twist coupling was implemented by adding angled unidirectional layers on the suction and pressure side of the blade. Dynamic test and simulations were performed on a section of a full scale wind turbine blade provided by Vestas Wind Systems A/S. The numerical results are compared to the experimental measurements and the discrepancies are assessed by natural frequency difference and modal assurance criterion. Based on sensitivity analysis, set of model parameters was selected for the model updating process. Design of experiment and response surface method was implemented to find values of model parameters yielding results closest to the experimental. The updated finite element model is producing results more consistent with the measurement outcomes.

  11. Anisotropic beam model for analysis and design of passive controlled wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Branner, K.; Blasques, J.P.; Kim, T.; Fedorov, V.A.; Berring, P.; Bitsche, R.D.; Berggreen, C.

    2012-02-15

    The main objective of the project was, through theoretical and experimental research, to develop and validate a fully coupled, general beam element that can be used for advanced and rapid analysis of wind turbine blades. This is fully achieved in the project and the beam element has even been implemented in the aeroelastic code HAWC2. It has also been demonstrated through a parametric study in the project that a promising possibility with the tool is to reduce fatigue loads through structural couplings. More work is needed before these possibilities are fully explored and blades with structural couplings can be put into production. A cross section analysis tool BECAS (BEam Cross section Analysis Software) has been developed and validated in the project. BECAS is able to predict all geometrical and material induced couplings. This tool has obtained great interest from both industry and academia. The developed fully coupled beam element and cross section analysis tool has been validated against both numerical calculations and experimental measurements. Numerical validation has been performed against beam type calculations including Variational Asymptotical Beam Section Analysis (VABS) and detailed shell and solid finite element analyses. Experimental validation included specially designed beams with built-in couplings, a full-scale blade section originally without couplings, which subsequently was modified with extra composite layers in order to obtain measurable couplings. Both static testing and dynamic modal analysis tests have been performed. The results from the project now make it possible to use structural couplings in an intelligent manner for the design of future wind turbine blades. The developed beam element is especially developed for wind turbine blades and can be used for modeling blades with initial curvature (pre-bending), initial twist and taper. Finally, it have been studied what size of structural couplings can be obtained in current and future

  12. Analysis of horizontal axis wind turbine blade using CFD | Nigam ...

    African Journals Online (AJOL)

    Blade is very essential part of HAWT (horizontal axis wind turbine). Forces for Lift and drag on the blade has an important role in the wind turbine performance. The main purpose of this work is to perform CFD analysis of a blade and airfoil of wind turbine using k-ω SST model. In this present study NACA 634 -221 airfoil ...

  13. Calibrated Blade-Element/Momentum Theory Aerodynamic Model of the MARIN Stock Wind Turbine: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Goupee, A.; Kimball, R.; de Ridder, E. J.; Helder, J.; Robertson, A.; Jonkman, J.

    2015-04-02

    In this paper, a calibrated blade-element/momentum theory aerodynamic model of the MARIN stock wind turbine is developed and documented. The model is created using open-source software and calibrated to closely emulate experimental data obtained by the DeepCwind Consortium using a genetic algorithm optimization routine. The provided model will be useful for those interested in validating interested in validating floating wind turbine numerical simulators that rely on experiments utilizing the MARIN stock wind turbine—for example, the International Energy Agency Wind Task 30’s Offshore Code Comparison Collaboration Continued, with Correlation project.

  14. Computational Modelling of Materials for Wind Turbine Blades: Selected DTU Wind Energy Activities.

    Science.gov (United States)

    Mikkelsen, Lars Pilgaard; Mishnaevsky, Leon

    2017-11-08

    Computational and analytical studies of degradation of wind turbine blade materials at the macro-, micro-, and nanoscale carried out by the modelling team of the Section Composites and Materials Mechanics, Department of Wind Energy, DTU, are reviewed. Examples of the analysis of the microstructural effects on the strength and fatigue life of composites are shown. Computational studies of degradation mechanisms of wind blade composites under tensile and compressive loading are presented. The effect of hybrid and nanoengineered structures on the performance of the composite was studied in computational experiments as well.

  15. Materials for Wind Turbine Blades: An Overview.

    Science.gov (United States)

    Mishnaevsky, Leon; Branner, Kim; Petersen, Helga Nørgaard; Beauson, Justine; McGugan, Malcolm; Sørensen, Bent F

    2017-11-09

    A short overview of composite materials for wind turbine applications is presented here. Requirements toward the wind turbine materials, loads, as well as available materials are reviewed. Apart from the traditional composites for wind turbine blades (glass fibers/epoxy matrix composites), natural composites, hybrid and nanoengineered composites are discussed. Manufacturing technologies for wind turbine composites, as well their testing and modelling approaches are reviewed.

  16. Materials for Wind Turbine Blades: An Overview

    DEFF Research Database (Denmark)

    Mishnaevsky, Leon; Branner, Kim; Petersen, Helga Nørgaard

    2017-01-01

    A short overview of composite materials for wind turbine applications is presented here. Requirements toward the wind turbine materials, loads, as well as available materials are reviewed. Apart from the traditional composites for wind turbine blades (glass fibers/epoxy matrix composites), natural...... composites, hybrid and nanoengineered composites are discussed. Manufacturing technologies for wind turbine composites, as well their testing and modelling approaches are reviewed....

  17. Loadings in thermal barrier coatings of jet engine turbine blades an experimental research and numerical modeling

    CERN Document Server

    Sadowski, Tomasz

    2016-01-01

    This book discusses complex loadings of turbine blades and protective layer Thermal Barrier Coating (TBC), under real working airplane jet conditions. They obey both multi-axial mechanical loading and sudden temperature variation during starting and landing of the airplanes. In particular, two types of blades are analyzed: stationary and rotating, which are widely applied in turbine engines produced by airplane factories.

  18. Leading edge erosion of coated wind turbine blades: Review of coating life models

    NARCIS (Netherlands)

    Slot, H.M.; Gelinck, E.R.M.; Rentrop, A.; van der Heide, Emile

    2015-01-01

    Erosion of the leading edge of wind turbine blades by droplet impingement wear, reduces blade aerodynamic efficiency and power output. Eventually, it compromises the integrity of blade surfaces. Elastomeric coatings are currently used for erosion resistance, yet the life of such coatings cannot be

  19. Development of a structure-dependent material model for complex, high-temperature environments and stresses. Example: turbine blades, turbine discs

    International Nuclear Information System (INIS)

    Schubert, F.

    1988-01-01

    For the optimum use of new high-temperature superalloys for turbine discs and blades, it is necessary to develop new design concepts which, on the one hand, permit a quantitative allocation of the structural characteristics to the deformation behaviour and damage mechanisms and, on the other hand, take into account the real course of stress. It is planned to use PM-Udinet 700 as material for turbine discs and IN 738 LC with supplementary tests of IN 100 for turbine blades. For turbine discs, a probabilistic model is developed, for turbine blades, cooled at the interior, first a deterministic model is developed and then a probabilistic model is prepared. The concept for the development of the models is dealt with in detail. The project started in April 1987, therefore only first investigation results can be reported. (orig.) [de

  20. Shape Optimization of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Wang, Xudong; Shen, Wen Zhong; Zhu, Wei Jun

    2009-01-01

    of the rotor. The design variables used in the current study are the blade shape parameters, including chord, twist and relative thickness. To validate the implementation of the aerodynamic/aero-elastic model, the computed aerodynamic results are compared to experimental data for the experimental rotor used......This paper presents a design tool for optimizing wind turbine blades. The design model is based on an aerodynamic/aero-elastic code that includes the structural dynamics of the blades and the Blade Element Momentum (BEM) theory. To model the main aero-elastic behaviour of a real wind turbine...... in the European Commision-sponsored project Model Experiments in Controlled Conditions, (MEXICO) and the computed aero-elastic results are examined against the FLEX code for flow post the Tjereborg 2 MW rotor. To illustrate the optimization technique, three wind turbine rotors of different sizes (the MEXICO 25 k...

  1. Advanced LP turbine blade design

    International Nuclear Information System (INIS)

    Jansen, M.; Pfeiffer, R.; Termuehlen, H.

    1990-01-01

    In the 1960's and early 1970's, the development of steam turbines for the utility industry was mainly influenced by the demand for increasing unit sizes. Nuclear plants in particular, required the design of LP turbines with large annulus areas for substantial mass and volumetric steam flows. Since then the development of more efficient LP turbines became an ongoing challenge. Extensive R and D work was performed in order to build efficient and reliable LP turbines often exposed to severe corrosion, erosion and dynamic excitation conditions. This task led to the introduction of an advanced disk-type rotor design for 1800 rpm LP turbines and the application of a more efficient, reaction-type blading for all steam turbine sections including the first stages of LP turbines. The most recent developments have resulted in an advanced design of large LP turbine blading, typically used in the last three stages of each LP turbine flow section. Development of such blading required detailed knowledge of the three dimensional, largely transonic, flow conditions of saturated steam. Also the precise assessment of blade stressing from dynamic conditions, such as speed and torsional resonance, as well as stochastic and aerodynamic excitation is of extreme importance

  2. New airfoil sections for straight bladed turbine

    International Nuclear Information System (INIS)

    Boumaza, B.

    1987-07-01

    A theoretical investigation of aerodynamic performance for vertical axis Darrieus wind turbine with new airfoils sections is carried out. The blade section aerodynamics characteristics are determined from turbomachines cascade model. The model is also adapted to the vertical Darrieus turbine for the performance prediction of the machine. In order to choose appropriate value of zero-lift-drag coefficient in calculation, an analytical expression is introduced as function of chord-radius ratio and Reynolds numbers. New airfoils sections are proposed and analyzed for straight-bladed turbine

  3. Failure analysis of turbine blades

    International Nuclear Information System (INIS)

    Iorio, A.F.; Crespi, J.C.

    1989-01-01

    Two 20 MW gas turbines suffered damage in blades belonging to the 2nd. stage of the turbine after 24,000 hours of duty. From research it arises that the fuel used is not quite adequate to guarantee the blade's operating life due to the excess of SO 3 , C and Na existing in combustion gases which cause pitting to the former. Later, the corrosion phenomenon is presented under tension produced by working stress enhanced by pitting where Pb is its main agent. A change of fuel is recommended thus considering the blades will reach the operational life they were designed for. (Author) [es

  4. Torsional Performance of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Branner, Kim; Berring, Peter; Berggreen, Christian

    2007-01-01

    The present work investigates how well different finite element modeling techniques can predict bending and torsion behavior of a wind turbine blade. Two shell models are investigated. One model has element offsets and the other has the elements at the mid-thickness surfaces of the model. The last...... two models investigated use a combination of shell and solid elements. The results from the numerical investigations are compared with measurements from testing of a section of a full-scale wind turbine blade. It is found that only the combined shell/solid models give reliable results in torsion. Both...

  5. Frequency-Weighted Model Predictive Control of Trailing Edge Flaps on a Wind Turbine Blade

    DEFF Research Database (Denmark)

    Castaignet, Damien; Couchman, Ian; Poulsen, Niels Kjølstad

    2013-01-01

    This paper presents the load reduction achieved with trailing edge flaps during a full-scale test on a Vestas V27 wind turbine. The trailing edge flap controller is a frequency-weighted linear model predictive control (MPC) where the quadratic cost consists of costs on the zero-phase filtered...... flapwise blade root moment and trailing edge flap deflection. Frequency-weighted MPC is chosen for its ability to handle constraints on the trailing edge flaps deflection, and to target at loads with given frequencies only. The controller is first tested in servo-aeroelastic simulations, before being...

  6. Modeling dynamic stall on wind turbine blades under rotationally augmented flow fields

    Energy Technology Data Exchange (ETDEWEB)

    Guntur, S. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Schreck, S. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Sorensen, N. N. [Technical Univ. of Denmark, Lyngby (Denmark); Bergami, L. [Technical Univ. of Denmark, Lyngby (Denmark)

    2015-04-22

    It is well known that airfoils under unsteady flow conditions with a periodically varying angle of attack exhibit aerodynamic characteristics different from those under steady flow conditions, a phenomenon commonly known as dynamic stall. It is also well known that the steady aerodynamic characteristics of airfoils in the inboard region of a rotating blade differ from those under steady two-dimensional (2D) flow conditions, a phenomenon commonly known as rotational augmentation. This paper presents an investigation of these two phenomena together in the inboard parts of wind turbine blades. This analysis is carried out using data from three sources: (1) the National Renewable Energy Laboratory’s Unsteady Aerodynamics Experiment Phase VI experimental data, including constant as well as continuously pitching blade conditions during axial operation, (2) data from unsteady Delayed Detached Eddy Simulations (DDES) carried out using the Technical University of Denmark’s in-house flow solver Ellipsys3D, and (3) data from a simplified model based on the blade element momentum method with a dynamic stall subroutine that uses rotationally augmented steady-state polars obtained from steady Phase VI experimental sequences, instead of the traditional 2D nonrotating data. The aim of this work is twofold. First, the blade loads estimated by the DDES simulations are compared to three select cases of the N sequence experimental data, which serves as a validation of the DDES method. Results show reasonable agreement between the two data in two out of three cases studied. Second, the dynamic time series of the lift and the moment polars obtained from the experiments are compared to those from the dynamic stall subroutine that uses the rotationally augmented steady polars. This allowed the differences between the stall phenomenon on the inboard parts of harmonically pitching blades on a rotating wind turbine and the classic dynamic stall representation in 2D flow to be

  7. Combining Unsteady Blade Pressure Measurements and a Free-Wake Vortex Model to Investigate the Cycle-to-Cycle Variations in Wind Turbine Aerodynamic Blade Loads in Yaw

    Directory of Open Access Journals (Sweden)

    Moutaz Elgammi

    2016-06-01

    Full Text Available Prediction of the unsteady aerodynamic flow phenomenon on wind turbines is challenging and still subject to considerable uncertainty. Under yawed rotor conditions, the wind turbine blades are subjected to unsteady flow conditions as a result of the blade advancing and retreating effect and the development of a skewed vortical wake created downstream of the rotor plane. Blade surface pressure measurements conducted on the NREL Phase VI rotor in yawed conditions have shown that dynamic stall causes the wind turbine blades to experience significant cycle-to-cycle variations in aerodynamic loading. These effects were observed even though the rotor was subjected to a fixed speed and a uniform and steady wind flow. This phenomenon is not normally predicted by existing dynamic stall models integrated in wind turbine design codes. This paper couples blade pressure measurements from the NREL Phase VI rotor to a free-wake vortex model to derive the angle of attack time series at the different blade sections over multiple rotor rotations and three different yaw angles. Through the adopted approach it was possible to investigate how the rotor self-induced aerodynamic load fluctuations influence the unsteady variations in the blade angles of attack and induced velocities. The hysteresis loops for the normal and tangential load coefficients plotted against the angle of attack were plotted over multiple rotor revolutions. Although cycle-to-cycle variations in the angles of attack at the different blade radial locations and azimuth positions are found to be relatively small, the corresponding variations in the normal and tangential load coefficients may be significant. Following a statistical analysis, it was concluded that the load coefficients follow a normal distribution at the majority of blade azimuth angles and radial locations. The results of this study provide further insight on how existing engineering models for dynamic stall may be improved through

  8. Modelling the Pultrusion Process of Off Shore Wind Turbine Blades

    DEFF Research Database (Denmark)

    Baran, Ismet

    to the quasi-static mechanical model in which the finite element method is employed. In the mechanical model, the composite part is assumed to advance along the pulling direction meanwhile tracking the corresponding temperature and degree of cure profiles. Modelling the pultrusion process containing both uni....... The compaction, viscous and frictional forces have been predicted for a pultruded composite rod. The viscous drag is found to be the main contribution in terms of the frictional force to the overall pulling force, while the contribution due to material compaction at the inlet is found to be negligible. Process...

  9. Torsional Performance of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Branner, Kim; Berring, Peter; Berggreen, Christian

    2007-01-01

    The present work investigates how well different finite element modeling techniques can predict bending and torsion behavior of a wind turbine blade. Two shell models are investigated. One model has element offsets and the other has the elements at the mid-thickness surfaces of the model. The las...

  10. Integrated circuit cooled turbine blade

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ching-Pang; Jiang, Nan; Um, Jae Y.; Holloman, Harry; Koester, Steven

    2017-08-29

    A turbine rotor blade includes at least two integrated cooling circuits that are formed within the blade that include a leading edge circuit having a first cavity and a second cavity and a trailing edge circuit that includes at least a third cavity located aft of the second cavity. The trailing edge circuit flows aft with at least two substantially 180-degree turns at the tip end and the root end of the blade providing at least a penultimate cavity and a last cavity. The last cavity is located along a trailing edge of the blade. A tip axial cooling channel connects to the first cavity of the leading edge circuit and the penultimate cavity of the trailing edge circuit. At least one crossover hole connects the penultimate cavity to the last cavity substantially near the tip end of the blade.

  11. Forced Response Prediction of Turbine Blades with Flexible Dampers: The Impact of Engineering Modelling Choices

    Directory of Open Access Journals (Sweden)

    Chiara Gastaldi

    2017-12-01

    Full Text Available This paper focuses on flexible friction dampers (or “strips” mounted on the underside of adjacent turbine blade platforms for sealing and damping purposes. A key parameter to ensure a robust and trustworthy design is the correct prediction of the maximum frequency shift induced by the strip damper coupling adjacent blades. While this topic has been extensively addressed on rigid friction dampers, both experimentally and numerically, no such investigation is available as far as flexible dampers are concerned. This paper builds on the authors’ prior experience with rigid dampers to investigate the peculiarities and challenges of a robust dynamic model of blade-strips systems. The starting point is a numerical tool implementing state-of-the-art techniques for the efficient solution of the nonlinear equations, e.g., multi-harmonic balance method with coupled static solution and state-of-the-art contact elements. The full step-by-step modelling process is here retraced and upgraded to take into account the damper flexibility: for each step, key modelling choices (e.g., mesh size, master nodes selection, contact parameters which may affect the predicted response are addressed. The outcome is a series of guidelines which will help the designer assign numerical predictions the proper level of trust and outline a much-needed experimental campaign.

  12. Structural optimization study of composite wind turbine blade

    DEFF Research Database (Denmark)

    Chen, Jin; Shen, Wen Zhong; Wang, Quan

    2013-01-01

    In this paper the initial layout of a 2. MW composite wind turbine blade is designed first. The new airfoils families are selected to design a 2. MW wind turbine blade. The finite element parametric model for the blade is established. Based on the modified Blade Element Momentum theory, a new one......-way fluid-structure interaction method is introduced. A procedure combining finite element analysis and particle swarm algorithm to optimize composite structures of the wind turbine blade is developed. The procedure proposed not only allows thickness variation but also permits the spar cap location...

  13. Lightning transient analysis in wind turbine blades

    DEFF Research Database (Denmark)

    Candela Garolera, Anna; Holbøll, Joachim; Madsen, Søren Find

    2013-01-01

    The transient behavior of lightning surges in the lightning protection system of wind turbine blades has been investigated in this paper. The study is based on PSCAD models consisting of electric equivalent circuits with lumped and distributed parameters involving different lightning current...... waveforms. The aim of the PSCAD simulations is to study the voltages induced by the lightning current in the blade that may cause internal arcing. With this purpose, the phenomenon of current reflections in the lightning down conductor of the blade and the electromagnetic coupling between the down conductor...... and other internal conductive elements of the blade is studied. Finally, several methods to prevent internal arcing are discussed in order to improve the lightning protection of the blade....

  14. Numerical Validation of a Vortex Model against ExperimentalData on a Straight-Bladed Vertical Axis Wind Turbine

    Directory of Open Access Journals (Sweden)

    Eduard Dyachuk

    2015-10-01

    Full Text Available Cyclic blade motion during operation of vertical axis wind turbines (VAWTs imposes challenges on the simulations models of the aerodynamics of VAWTs. A two-dimensional vortex model is validated against the new experimental data on a 12-kW straight-bladed VAWT, which is operated at an open site. The results on the normal force on one blade are analyzed. The model is assessed against the measured data in the wide range of tip speed ratios: from 1.8 to 4.6. The predicted results within one revolution have a similar shape and magnitude as the measured data, though the model does not reproduce every detail of the experimental data. The present model can be used when dimensioning the turbine for maximum loads.

  15. Computational Fluid Dynamic Analysis of a Vibrating Turbine Blade

    Directory of Open Access Journals (Sweden)

    Osama N. Alshroof

    2012-01-01

    Full Text Available This study presents the numerical fluid-structure interaction (FSI modelling of a vibrating turbine blade using the commercial software ANSYS-12.1. The study has two major aims: (i discussion of the current state of the art of modelling FSI in gas turbine engines and (ii development of a “tuned” one-way FSI model of a vibrating turbine blade to investigate the correlation between the pressure at the turbine casing surface and the vibrating blade motion. Firstly, the feasibility of the complete FSI coupled two-way, three-dimensional modelling of a turbine blade undergoing vibration using current commercial software is discussed. Various modelling simplifications, which reduce the full coupling between the fluid and structural domains, are then presented. The one-way FSI model of the vibrating turbine blade is introduced, which has the computational efficiency of a moving boundary CFD model. This one-way FSI model includes the corrected motion of the vibrating turbine blade under given engine flow conditions. This one-way FSI model is used to interrogate the pressure around a vibrating gas turbine blade. The results obtained show that the pressure distribution at the casing surface does not differ significantly, in its general form, from the pressure at the vibrating rotor blade tip.

  16. High efficiency turbine blade coatings

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gallis, Michail A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600°C and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the

  17. Structural modelling of composite beams with application to wind turbine rotor blades

    DEFF Research Database (Denmark)

    Couturier, Philippe

    The ever changing structure and growing size of wind turbine blades put focus on the accuracy and flexibility of design tools. The present thesis is organized in four parts - all concerning the development of efficient computational methods for the structural modelling of composite beams which...... represented within the elements. A post processing scheme is also presented to recover inter laminar stresses via equilibrium equations of 3D elasticity derived in the laminate coordinate system.In the final part of the thesis a flexible method for analysing two types of instabilities associated with bending...... longitudinal stresses is modelled with a Finite Strip buckling analysis based on the deformed cross-section. The analysis is well suited for early stages of design as it only requires a simple 2D line mesh of the cross-section....

  18. Implementation of creep-fatigue model into finite-element code to assess cooled turbine blade.

    CSIR Research Space (South Africa)

    Dedekind, MO

    1994-01-01

    Full Text Available Turbine blades which are designed with airfoil cooling are subject to thermo-mechanical fatigue as well as creep damage. These problems arise due to thermal cycling and high operating temperatures in service. An implementation of fatigue and creep...

  19. Vortex lattice modelling of winglets on wind turbine blades. 3. ed.

    Energy Technology Data Exchange (ETDEWEB)

    Doessing, M.

    2007-08-15

    The power production of wind turbines can be increased by the use of winglets without increasing the swept area. This makes them suitable for sites with restrictions in rotor diameter and in wind farms. The present project aims at understanding how winglets influences the flow and the aerodynamic forces on wind turbine blades. A free wake vortex lattice code and a fast design algorithm for a horizontal axis wind turbine under steady conditions has been developed. 2 winglet designs are treated in detail. (au)

  20. Technical cost modelling for a generic 45-m wind turbine blade produced by vacuum infusion (VI)

    International Nuclear Information System (INIS)

    A detailed technical cost analysis has been conducted on a generic 45-m wind turbine blade manufactured using the vacuum infusion (VI) process, in order to isolate areas of significant cost savings. The analysis has focused on a high labour cost environment such as the UK and investigates the influence of varying labour costs, programme life, component area, deposition time, cure time and reinforcement price with respect to production volume. A split of the cost centres showed the dominance of material and labour costs at approximately 51% and 41%, respectively. Due to the dominance of materials, it was shown that fluctuations in reinforcement costs can easily increase or decrease the cost of a turbine blade by up to 14%. Similarly, improving material deposition time by 2 h can save approximately 5% on the total blade cost. However, saving 4 h on the cure cycle only has the potential to provide a 2% cost saving. (author)

  1. Structural Reliability of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Dimitrov, Nikolay Krasimirov

    and design. Reliability-based analysis methods have the potential of being a valuable tool which can improve the state of knowledge by explaining the uncertainties, and form the probabilistic basis for calibration of deterministic design tools. The present thesis focuses on reliability-based design of wind...... turbine blades. The main purpose is to draw a clear picture of how reliability-based design of wind turbines can be done in practice. The objectives of the thesis are to create methodologies for efficient reliability assessment of composite materials and composite wind turbine blades, and to map...... the uncertainties in the processes, materials and external conditions that have an effect on the health of a composite structure. The study considers all stages in a reliability analysis, from defining models of structural components to obtaining the reliability index and calibration of partial safety factors...

  2. A Two-Bladed Concept Wind Turbine

    DEFF Research Database (Denmark)

    Kim, Taeseong

    2012-01-01

    This article shows the potential for reducing extreme loads with an innovative design of wind turbine, a partial pitch two-bladed concept turbine. The most extreme conditions to test a turbine are considered to be stand-still combined with a grid failure in which the wind comes from all directions...... from 0 to 360 degrees. All aeroelastic load simulations are done by using the aeroelastic code HAWC2. From the load comparisons between the partial pitch two-bladed turbine and a conventional three-bladed turbine it is observed that the partial pitch two-bladed turbine can reduce the extreme tower...... bottom bending moment by approximately 33% compared to the three-bladed turbine....

  3. Structural analysis of composite wind turbine blades nonlinear mechanics and finite element models with material damping

    CERN Document Server

    Chortis, Dimitris I

    2013-01-01

    This book concerns the development of novel finite elements for the structural analysis of composite beams and blades. The introduction of material damping is also an important aspect of composite structures and it is presented here in terms of their static and dynamic behavior. The book thoroughly presents a new shear beam finite element, which entails new blade section mechanics, capable of predicting structural blade coupling due to composite coupling and/or internal section geometry. Theoretical background is further expanded towards the inclusion of nonlinear structural blade models and damping mechanics for composite structures. The models effectively include geometrically nonlinear terms due to large displacements and rotations, improve the modeling accuracy of very large flexible blades, and enable the modeling of rotational stiffening and buckling, as well as, nonlinear structural coupling. Validation simulations on specimen level study the geometric nonlinearities effect on the modal frequencies and...

  4. Gas Turbine Blade Damper Optimization Methodology

    Directory of Open Access Journals (Sweden)

    R. K. Giridhar

    2012-01-01

    Full Text Available The friction damping concept is widely used to reduce resonance stresses in gas turbines. A friction damper has been designed for high pressure turbine stage of a turbojet engine. The objective of this work is to find out effectiveness of the damper while minimizing resonant stresses for sixth and ninth engine order excitation of first flexure mode. This paper presents a methodology that combines three essential phases of friction damping optimization in turbo-machinery. The first phase is to develop an analytical model of blade damper system. The second phase is experimentation and model tuning necessary for response studies while the third phase is evaluating damper performance. The reduced model of blade is developed corresponding to the mode under investigation incorporating the friction damper then the simulations were carried out to arrive at an optimum design point of the damper. Bench tests were carried out in two phases. Phase-1 deals with characterization of the blade dynamically and the phase-2 deals with finding optimal normal load at which the blade resonating response is minimal for a given excitation. The test results are discussed, and are corroborated with simulated results, are in good agreement.

  5. Blade profile optimization of kaplan turbine using cfd analysis

    International Nuclear Information System (INIS)

    Janjua, A.B.; Khalil, M.S.

    2013-01-01

    Utilization of hydro-power as renewable energy source is of prime importance in the world now. Hydropower energy is available in abundant in form of falls, canals rivers, dams etc. It means, there are various types of sites with different parameters like flow rate, heads, etc. Depending upon the sites, water turbines are designed and manufactured to avail hydro-power energy. Low head turbines on runof-river are widely used for the purpose. Low head turbines are classified as reaction turbines. For runof-river, depending upon the variety of site data, low head Kaplan turbines are selected, designed and manufactured. For any given site requirement, it becomes very essential to design the turbine runner blades through optimization of the CAD model of blades profile. This paper presents the optimization technique carried out on a complex geometry of blade profile through static and dynamic computational analysis. It is used through change of the blade profile geometry at five different angles in the 3D (Three Dimensional) CAD model. Blade complex geometry and design have been developed by using the coordinates point system on the blade in PRO-E /CREO software. Five different blade models are developed for analysis purpose. Based on the flow rate and heads, blade profiles are analyzed using ANSYS software to check and compare the output results for optimization of the blades for improved results which show that by changing blade profile angle and its geometry, different blade sizes and geometry can be optimized using the computational techniques with changes in CAD models. (author)

  6. Blade Profile Optimization of Kaplan Turbine Using CFD Analysis

    Directory of Open Access Journals (Sweden)

    Aijaz Bashir Janjua

    2013-10-01

    Full Text Available Utilization of hydro-power as renewable energy source is of prime importance in the world now. Hydropower energy is available in abundant in form of falls, canals rivers, dams etc. It means, there are various types of sites with different parameters like flow rate, heads, etc. Depending upon the sites, water turbines are designed and manufactured to avail hydro-power energy. Low head turbines on runof-river are widely used for the purpose. Low head turbines are classified as reaction turbines. For runof river, depending upon the variety of site data, low head Kaplan turbines are selected, designed and manufactured. For any given site requirement, it becomes very essential to design the turbine runner blades through optimization of the CAD model of blades profile. This paper presents the optimization technique carried out on a complex geometry of blade profile through static and dynamic computational analysis. It is used through change of the blade profile geometry at five different angles in the 3D (Three Dimensional CAD model. Blade complex geometry and design have been developed by using the coordinates point system on the blade in PRO-E /CREO software. Five different blade models are developed for analysis purpose. Based on the flow rate and heads, blade profiles are analyzed using ANSYS software to check and compare the output results for optimization of the blades for improved results which show that by changing blade profile angle and its geometry, different blade sizes and geometry can be optimized using the computational techniques with changes in CAD models.

  7. FINITE ELEMENT MODELLING OF A TURBINE BLADE TO STUDY THE EFFECT OF MULTIPLE CRACKS USING MODAL PARAMETERS

    Directory of Open Access Journals (Sweden)

    RAVI PRAKASH BABU KOCHARLA

    2016-12-01

    Full Text Available The presence of crack in a structure tends to modify its modal parameters (natural frequencies and mode shapes. The fact can be used inversely to predict the crack parameters (crack depth and its location from measurement of the changes in the modal parameters, once a functional relationship between them has been established. The machine components like turbine blade can be treated as a cantilever beam. Vibration analysis of cantilever beam can be extended successfully to develop online crack detection methodology in turbine blade. In the present work, finite element model of a cantilever beam for flexural vibrations has been considered by including two transverse open U-notches. The modal analysis has been carried out on cantilever beam with two U-notches and observed the influence of one U-notch on the other for natural frequencies and mode shapes. It is found that a certain frequency may correspond to different crack depths and locations. Later, by using a central difference approximation, curvature mode shapes were then calculated from the displacement mode shapes. The location and depth corresponding to any peak on this curve becomes a possible notch location and depth. The identification procedure presented in this study is a useful tool for detection of multiple cracks in a turbine blade.

  8. Load attenuating passively adaptive wind turbine blade

    Science.gov (United States)

    Veers, Paul S.; Lobitz, Donald W.

    2003-01-07

    A method and apparatus for improving wind turbine performance by alleviating loads and controlling the rotor. The invention employs the use of a passively adaptive blade that senses the wind velocity or rotational speed, and accordingly modifies its aerodynamic configuration. The invention exploits the load mitigation prospects of a blade that twists toward feather as it bends. The invention includes passively adaptive wind turbine rotors or blades with currently preferred power control features. The apparatus is a composite fiber horizontal axis wind-turbine blade, in which a substantial majority of fibers in the blade skin are inclined at angles of between 15 and 30 degrees to the axis of the blade, to produces passive adaptive aeroelastic tailoring (bend-twist coupling) to alleviate loading without unduly jeopardizing performance.

  9. Static Structural and Modal Analysis of Gas Turbine Blade

    Science.gov (United States)

    Ranjan Kumar, Ravi; Pandey, K. M., Prof.

    2017-08-01

    Gas turbine is one of the most versatile items of turbo machinery nowadays. It is used in different modes such as power generation, oil and gas, process plants, aviation, domestic and related small industries. This paper is based on the problems concerning blade profile selection, material selection and turbine rotor blade vibration that seriously impact the induced stress-deformation and structural functioning of developmental gas turbine engine. In this paper for generating specific power by rotating blade at specific RPM, blade profile and material has been decided by static structural analysis. Gas turbine rotating blade RPM is decided by Modal Analysis so that the natural frequency of blade should not match with the excitation frequency. For the above blade profile has been modeled in SOLIDWORKS and analysis has been done in ANSYS WORKBENCH 14. Existing NACA6409 profile has been selected as base model and then it is modified by bending it through 72.5° and 145°. Hence these three different blade profiles have been analyzed for three different materials viz. Super Alloy X, Nimonic 80A and Inconel 625 at three different speed viz. 20000, 40000 and 60000RPM. It is found that NACA6409 with 72.5° bent gives best result for all material at all speed. Among all the material Inconel 625 gives best result. Hence Blade of Inconel 625 having 72.5° bent profile is the best combination for all RPM.

  10. Recent Development in Turbine Blade Film Cooling

    Directory of Open Access Journals (Sweden)

    Je-Chin Han

    2001-01-01

    Full Text Available Gas turbines are extensively used for aircraft propulsion, land-based power generation, and industrial applications. Thermal efficiency and power output of gas turbines increase with increasing turbine rotor inlet temperature (RIT. The current RIT level in advanced gas turbines is far above the .melting point of the blade material. Therefore, along with high temperature material development, a sophisticated cooling scheme must be developed for continuous safe operation of gas turbines with high performance. Gas turbine blades are cooled internally and externally. This paper focuses on external blade cooling or so-called film cooling. In film cooling, relatively cool air is injected from the inside of the blade to the outside surface which forms a protective layer between the blade surface and hot gas streams. Performance of film cooling primarily depends on the coolant to mainstream pressure ratio, temperature ratio, and film hole location and geometry under representative engine flow conditions. In the past number of years there has been considerable progress in turbine film cooling research and this paper is limited to review a few selected publications to reflect recent development in turbine blade film cooling.

  11. Design of Wind Turbine Blades

    DEFF Research Database (Denmark)

    McGugan, Malcolm

    2016-01-01

    In this section the research program framework for European PhD network MARE-WINT is presented, particularly the technology development work focussing on reliability/maintenance and the models describing multi-body fluid structure interaction for the Rotor Blade structure. In order to give...

  12. Experimental Investigation of the Wind Turbine Blade Root Flow

    NARCIS (Netherlands)

    Akay, B.; Ferreira, C.S.; Van Bussel, G.J.W.

    2010-01-01

    Several methods from experimental to analytical are used to investigate the aerodynamics of a horizontal axis wind turbine. To understand 3D and rotational effects at the root region of a wind turbine blade, correct modeling of the flow field is essential. Aerodynamic models need to be validated by

  13. Modal Analysis for Crack Detection in Small Wind Turbine Blades

    DEFF Research Database (Denmark)

    Ulriksen, Martin Dalgaard; Skov, Jonas falk; Dickow, Kristoffer Ahrens

    2013-01-01

    The aim of the present paper is to evaluate structural health monitoring (SHM) techniques based on modal analysis for crack detection in small wind turbine blades. A finite element (FE) model calibrated to measured modal parameters will be introduced to cracks with different sizes along one edge...... of the blade. Changes in modal parameters from the FE model are compared with data obtained from experimental tests. These comparisons will be used to validate the FE model and subsequently discuss the usability of SHM techniques based on modal parameters for condition monitoring of wind turbine blades....

  14. Implementation of a Transition Model in a NASA Code and Validation Using Heat Transfer Data on a Turbine Blade

    Science.gov (United States)

    Ameri, Ali A.

    2012-01-01

    The purpose of this report is to summarize and document the work done to enable a NASA CFD code to model laminar-turbulent transition process on an isolated turbine blade. The ultimate purpose of the present work is to down-select a transition model that would allow the flow simulation of a variable speed power turbine to be accurately performed. The flow modeling in its final form will account for the blade row interactions and their effects on transition which would lead to accurate accounting for losses. The present work only concerns itself with steady flows of variable inlet turbulence. The low Reynolds number k- model of Wilcox and a modified version of the same model will be used for modeling of transition on experimentally measured blade pressure and heat transfer. It will be shown that the k- model and its modified variant fail to simulate the transition with any degree of accuracy. A case is thus made for the adoption of more accurate transition models. Three-equation models based on the work of Mayle on Laminar Kinetic Energy were explored. The three-equation model of Walters and Leylek was thought to be in a relatively mature state of development and was implemented in the Glenn-HT code. Two-dimensional heat transfer predictions of flat plate flow and two-dimensional and three-dimensional heat transfer predictions on a turbine blade were performed and reported herein. Surface heat transfer rate serves as sensitive indicator of transition. With the newly implemented model, it was shown that the simulation of transition process is much improved over the baseline k- model for the single Reynolds number and pressure ratio attempted; while agreement with heat transfer data became more satisfactory. Armed with the new transition model, total-pressure losses of computed three-dimensional flow of E3 tip section cascade were compared to the experimental data for a range of incidence angles. The results obtained, form a partial loss bucket for the chosen blade

  15. Adhesive Joints in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Jørgensen, Jeppe Bjørn

    The industrial goal of this PhD project is to enable manufacturing of larger wind turbine blades by improving the existing design methods for adhesive joints. This should improve the present joint design such that more efficient wind turbine blades can be produced. The main scientific goal...... of the project is to develop new- and to improve the existing design rules for adhesive joints in wind turbine blades. The first scientific studies of adhesive joints were based on stress analysis, which requires that the bond-line is free of defects, but this is rarely the case for a wind turbine blade. Instead...... curing and test temperatures) on the formation of transverse cracks in the adhesive were tested experimentally. It was assumed that the transverse cracks evolved due to a combination of mechanical- and residual stresses in the adhesive. A new approach was developed that allows the residual stress...

  16. Defect distribution and reliability assessment of wind turbine blades

    DEFF Research Database (Denmark)

    Stensgaard Toft, Henrik; Branner, Kim; Berring, Peter

    2011-01-01

    on the assumption that one error in the production process tends to trigger several defects. For both models, additional information, such as number, type, and size of the defects, is included as stochastic variables. In a numerical example, the reliability is estimated for a generic wind turbine blade model both...... with and without defects in terms of delaminations. The reliability of the blade decreases when defects are included. However, the distribution of the defects influences how much the reliability is decreased. It is also shown how non-destructive inspection (NDI) after production can be used to update...... the reliability for the wind turbine blade using Bayesian statistics....

  17. Turbine stage model

    International Nuclear Information System (INIS)

    Kazantsev, A.A.

    2009-01-01

    A model of turbine stage for calculations of NPP turbine department dynamics in real time was developed. The simulation results were compared with manufacturer calculations for NPP low-speed and fast turbines. The comparison results have shown that the model is valid for real time simulation of all modes of turbines operation. The model allows calculating turbine stage parameters with 1% accuracy. It was shown that the developed turbine stage model meets the accuracy requirements if the data of turbine blades setting angles for all turbine stages are available [ru

  18. Aerodynamic damping of nonlinearily wind-excited wind turbine blades

    NARCIS (Netherlands)

    Van der Male, P.; Van Dalen, K.N.; Metrikine, A.

    2013-01-01

    This paper presents the first step of the derivation of an aerodynamic damping matrix that can be adopted for the foundation design of a wind turbine. A single turbine blade is modelled as a discrete mass-spring system, representing the flap and edge wise motions. Nonlinear wind forcing is applied,

  19. Evaluation of Hydraulic Loads on the Runner Blades of a Kaplan Turbine using CFD Simulation and Model Test

    Directory of Open Access Journals (Sweden)

    Zoltan-Iosif Korka

    2016-10-01

    Full Text Available CFD (Computational Fluid Dynamic is today a standard procedure for analyzing and simulating the flow through several hydraulic machines. In this process, the fluid flow domain is divided into small volumes where the governing equations are converted into algebraic ones, which are numerically solved. Computational results strongly depend on the applied mathematical model and on the numerical methods used for converting the governing equations into the algebraic ones. The goal of the paper is to evaluate, by numerical simulation, the hydraulic loads (forces and torques on the runner blades of an existent Kaplan turbine and to compare them with the experimental results obtained from model test.

  20. Transonic turbine blade loading calculations using different turbulence models - effects of reflecting and non-reflecting boundary conditions

    Energy Technology Data Exchange (ETDEWEB)

    Djouimaa, S. [Physical Department, Sciences Faculty, Batna University, Ave Chahid Boukhlouf Med, El-Hadi, 05000 Batna (Algeria); Messaoudi, L. [Mechanical Department, Engineering Sciences Faculty, Batna University, Ave Chahid Boukhlouf Med, El-Hadi, 05000 Batna (Algeria); Giel, Paul W. [QSS Group, Inc., NASAGlenn Research Center Cleveland, OH 44135 (United States)

    2007-03-15

    The objective of this study is to simulate the transonic gas turbine blade-to-blade compressible fluid flow. We are interested mainly in the determination of the pressure distribution around the blade. The particular blade architecture makes these simulations more complex due to the variety of phenomena induced by this flow. Our study is based on the experiment performed by Giel and colleagues. Tests were conducted in a linear cascade at the NASA Glenn Research Center. The test article was a turbine rotor with design flow turning of 136{sup o} and an axial chord of 12.7cm. Simulations were performed on an irregular quadratic structured grid with the FLUENT software package which solves the Navier-Stokes equations by using finite volume methods. Two-dimensional stationary numerical simulations were made under turbulent conditions allowing us to compare the characteristic flow effects of Reflecting Boundary Conditions (RBC) and Non-Reflecting Boundary Conditions (NRBC) newly implemented in FLUENT 6.0. Many simulations were made to compare different turbulence models: a one equation model (Spalart-Allmaras), several two-equation models (k-{epsilon}, RNG k-{epsilon}, Realizable k-{epsilon}, SST k-{omega}), and a Reynolds-stress model (RSM). Also examined were the effects of the inlet turbulence intensities (0.25% and 7%), the exit Mach numbers (1.0 and 1.3) and the inlet Reynolds numbers (0.5x10{sup 6} and 1x10{sup 6}). The results obtained show a good correlation with the experiment. (author)

  1. Resonant vibration control of wind turbine blades

    DEFF Research Database (Denmark)

    Svendsen, Martin Nymann; Krenk, Steen; Høgsberg, Jan Becker

    2010-01-01

    formulation accounts for arbitrary mass density distributions, general elastic crosssection properties and geometric stiffness effects due to internal stresses. A compact, linear formulation for aerodynamic forces with associated stiffness and damping terms is established and added to the structural model....... The efficiency of the resonant controller is demonstrated for a representative turbine blade exposed to turbulent wind loading. It is found that the present explicit tuning procedure yields close to optimal tuning, with very limited modal spill-over and effective reduction of the vibration amplitudes....

  2. Modeling dynamic stall on wind turbine blades under rotationally augmented flow fields

    DEFF Research Database (Denmark)

    Guntur, Srinivas; Sørensen, Niels N.; Schreck, Scott

    2016-01-01

    Experiment Phase VI experimental data, including constant as well as continuously pitching blade conditions during axial operation; (2) data from unsteady delayed detached eddy simulations (DDES) carried out using the Technical University of Denmark’s in-house flow solver Ellipsys3D; and (3) data from...... agreement between the model and the experimental data in many cases, which suggests that the current two-dimensional dynamic stall model as used in blade element momentum-based aeroelastic codes may provide a reasonably accurate representation of three-dimensional rotor aerodynamics when used in combination...

  3. Experimental analysis models for studying the dynamic behaviour of turbine shrouded bladed disk assemblies

    International Nuclear Information System (INIS)

    Costa, B.

    1996-05-01

    The study presented concerns the final blade assembly of a low-pressure body in an electric power station. The ultimate objective of the study is to check whether the fatigue damage is acceptable and that the actual stresses do not excite the bladed disk assembly in its own modes. A combined methodology of calculations and tests was adopted to carry out this test. The calculation part involves modelization, by finite elements, of the bladed disk assembly. This paper presents only the experimental part, i.e. the tests, and experimental analysis methods and models. Experimental analysis poses special problems on account of the complexity of the dynamic behaviour of this type of structure and the limited number of available measuring points. (author). 9 refs

  4. Parametric study of composite wind turbine blades

    DEFF Research Database (Denmark)

    Kim, Taeseong; Branner, Kim; Hansen, Anders Melchior

    2011-01-01

    In this paper an anisotropic beam element for a composite wind turbine blades is developed. Eigenvalue analysis with the new beam element is conducted in order to understand its responses associated with the wind turbine performances. From the results of natural frequencies and mode shapes it is ...

  5. Distribution of defects in wind turbine blades and reliability assessment of blades containing defects

    DEFF Research Database (Denmark)

    Stensgaard Toft, Henrik; Branner, Kim; Berring, Peter

    2009-01-01

    on the assumption that one error in the production process tends to trigger several defects. For both models additional information about number, type and size of the defects is included as stochastic variables. The probability of failure for a wind turbine blade will not only depend on variations in the material......In the present paper two stochastic models for the distribution of defects in wind turbine blades are proposed. The first model assumes that the individual defects are completely randomly distributed in the blade. The second model assumes that the defects occur in clusters of different size based...... properties and the load but also on potential defects in the blades. As a numerical example the probability of failure is calculated for the main spar both with and without defects in terms of delaminations. The delaminations increase the probability of failure compared to a perfect blade, but by applying...

  6. A stochastic model for the simulation of wind turbine blades in static stall

    DEFF Research Database (Denmark)

    Bertagnolio, Franck; Rasmussen, Flemming; Sørensen, Niels N.

    2010-01-01

    The aim of this work is to improve aeroelastic simulation codes by accounting for the unsteady aerodynamic forces that a blade experiences in static stall. A model based on a spectral representation of the aerodynamic lift force is defined. The drag and pitching moment are derived using...

  7. Analysis and modeling of unsteady aerodynamics with application to wind turbine blade vibration at standstill conditions

    DEFF Research Database (Denmark)

    Skrzypinski, Witold Robert

    Wind turbine blade vibrations at standstill conditions were investigated in the present work. These included vortex-induced and stall-induced vibrations. Thus, it was investigated whether the stand still vibrations are vortex-induced, stall-induced or a combination of both types. The work comprised...... limits. The motivation for it was that the standard aerodynamics existing in state-of-the-art aeroelastic codes is effectively quasi-steady in deep stall. If such an assumption was incorrect, these codes could predict stall-induced vibrations inaccurately. The main conclusion drawn from these analyzes...... was that even a relatively low amount of temporal lag in the aerodynamic response may significantly increase the aerodynamic damping and therefore influence the aeroelastic stability limits, relative to quasisteady aerodynamic response. Two- and three-dimensional CFD computations included non-moving, prescribed...

  8. Wind turbine blade waste in 2050.

    Science.gov (United States)

    Liu, Pu; Barlow, Claire Y

    2017-04-01

    Wind energy has developed rapidly over the last two decades to become one of the most promising and economically viable sources of renewable energy. Although wind energy is claimed to provide clean renewable energy without any emissions during operation, but it is only one side of the coin. The blades, one of the most important components in the wind turbines, made with composite, are currently regarded as unrecyclable. With the first wave of early commercial wind turbine installations now approaching their end of life, the problem of blade disposal is just beginning to emerge as a significant factor for the future. This paper is aimed at discovering the magnitude of the wind turbine blade waste problem, looking not only at disposal but at all stages of a blade's lifecycle. The first stage of the research, the subject of this paper, is to accurately estimate present and future wind turbine blade waste inventory using the most recent and most accurate data available. The result will provide a solid reference point to help the industry and policy makers to understand the size of potential environmental problem and to help to manage it better. This study starts by estimating the annual blade material usage with wind energy installed capacity and average blade weight. The effect of other waste contributing factors in the full lifecycle of wind turbine blades is then included, using industrial data from the manufacturing, testing and in-service stages. The research indicates that there will be 43 million tonnes of blade waste worldwide by 2050 with China possessing 40% of the waste, Europe 25%, the United States 16% and the rest of the world 19%. Crown Copyright © 2017. Published by Elsevier Ltd. All rights reserved.

  9. Wind turbine blade testing under combined loading

    DEFF Research Database (Denmark)

    Roczek-Sieradzan, Agnieszka; Nielsen, Magda; Branner, Kim

    2011-01-01

    The paper presents full-scale blade tests under a combined flap- and edgewise loading. The main aim of this paper is to present the results from testing a wind turbine blade under such conditions and to study the structural behavior of the blade subjected to combined loading. A loading method using...... anchor plates was applied, allowing transverse shear distortion. The global and local deformation of the blade as well as the reproducibility of the test was studied and the results from the investigations are presented....

  10. Coupling analysis of wind turbine blades based on aeroelastics and aerodynsmics

    DEFF Research Database (Denmark)

    Wang, Xudong; Chen, Jin; Zhang, Shigiang

    2010-01-01

    The structural dynamic equations of blades were constructed for blades of wind turbines. The vibration velocity of blades and the relative flow velocity were calculated using the structural dynamics model. Based on the BEM (Blade Element Momentum) theory and traditional areodynamics, the coupling...

  11. Magnus wind turbines as an alternative to the blade ones

    International Nuclear Information System (INIS)

    Bychkov, N M; Dovgal, A V; Kozlov, V V

    2007-01-01

    Experimental and calculated data on a wind turbine equipped with rotating cylinders instead of traditional blades are reported. Optimal parameters and the corresponding operational characteristics of the windwheel are given in comparison with those of the blade wind turbines

  12. Ion beam analysis of gas turbine blades: evaluation of refurbishment ...

    Indian Academy of Sciences (India)

    . To evaluate the refurbishment quality of used gas turbine blades, scanning proton microscopy was employed to study the cross-sections of four samples of turbine blades denoted ... explain this conflict, one should note that matrix composi-.

  13. A Stochastic Reliability Model for Application in a Multidisciplinary Optimization of a Low Pressure Turbine Blade Made of Titanium Aluminide

    Directory of Open Access Journals (Sweden)

    Christian Dresbach

    Full Text Available Abstract Currently, there are a lot of research activities dealing with gamma titanium aluminide (γ-TiAl alloys as new materials for low pressure turbine (LPT blades. Even though the scatter in mechanical properties of such intermetallic alloys is more distinctive as in conventional metallic alloys, stochastic investigations on γ -TiAl alloys are very rare. For this reason, we analyzed the scatter in static and dynamic mechanical properties of the cast alloy Ti-48Al-2Cr-2Nb. It was found that this alloy shows a size effect in strength which is less pronounced than the size effect of brittle materials. A weakest-link approach is enhanced for describing a scalable size effect under multiaxial stress states and implemented in a post processing tool for reliability analysis of real components. The presented approach is a first applicable reliability model for semi-brittle materials. The developed reliability tool was integrated into a multidisciplinary optimization of the geometry of a LPT blade. Some processes of the optimization were distributed in a wide area network, so that specialized tools for each discipline could be employed. The optimization results show that it is possible to increase the aerodynamic efficiency and the structural mechanics reliability at the same time, while ensuring the blade can be manufactured in an investment casting process.

  14. Flow separation on wind turbines blades

    Science.gov (United States)

    Corten, G. P.

    2001-01-01

    camera records the dynamic stall patterns. The images are analysed by image processing software that we developed. The program extracts the stall pattern, the blade azimuth angles and the rotor speed from the stall flags. It also measures the yaw error and the wind speed from the optical signals of other sensors, which are recorded simultaneously. We subsequently characterise the statistical stall behaviour from the sequences of thousands of analysed images. For example, the delay in the stall angle by vortex generators can be measured within 1° of accuracy from the stall flag signals. Properties of the Stall Flag The new indicators are compared to the classic tufts. Stall flags are pressure driven while tufts are driven by frictional drag, which means that they have more drag. The self-excited motion of tufts, due to the Kelvin-Helmholtz instability, complicates the interpretation and gives more drag. We designed stall flags in such a way that this instability is avoided. An experiment with a 65cm diameter propeller confirms the independence of stall flags from the centrifugal force and that stall flags respond quickly to changes in the flow. We developed an optical model of the method to find an optimum set-up. With the present system, we can take measurements on turbines of all actual diameters. The stall flag responds to separated flow with an optical signal. The contrast of this signal exceeds that of tuft-signals by a factor of at least 1000. To detect the stall flag signal we need a factor of 25 fewer pixels of the CCD chip than is necessary for tufts. Stall flags applied on fast moving objects may show light tracks due to motion blur, which in fact yields even more information. In the case of tuft visualisations, even a slight motion blur is fatal. Principal Results In dealing with the fundamental theory of wind turbines, we found a new aspect of the conversion efficiency of a wind turbine, which also concerns the stall behaviour. Another new aspect concerns the

  15. Electric Circuit Model for the Aerodynamic Performance Analysis of a Three-Blade Darrieus-Type Vertical Axis Wind Turbine: The Tchakoua Model

    Directory of Open Access Journals (Sweden)

    Pierre Tchakoua

    2016-10-01

    Full Text Available The complex and unsteady aerodynamics of vertical axis wind turbines (VAWTs pose significant challenges for simulation tools. Recently, significant research efforts have focused on the development of new methods for analysing and optimising the aerodynamic performance of VAWTs. This paper presents an electric circuit model for Darrieus-type vertical axis wind turbine (DT-VAWT rotors. The novel Tchakoua model is based on the mechanical description given by the Paraschivoiu double-multiple streamtube model using a mechanical‑electrical analogy. Model simulations were conducted using MATLAB for a three-bladed rotor architecture, characterized by a NACA0012 profile, an average Reynolds number of 40,000 for the blade and a tip speed ratio of 5. The results obtained show strong agreement with findings from both aerodynamic and computational fluid dynamics (CFD models in the literature.

  16. Super titanium blades for advanced steam turbines

    International Nuclear Information System (INIS)

    Coulon, P.A.

    1990-01-01

    In 1986, the Alsthom Steam Turbines Department launched the manufacture of large titanium alloy blades: airfoil length of 1360 mm and overall length of 1520 mm. These blades are designed for the last-stage low pressure blading of advanced steam turbines operating at full speed (3000 rpm) and rating between 300 and 800 MW. Using titanium alloys for steam turbine exhaust stages as substitutes for chrome steels, due to their high strength/density ratio and their almost complete resistance to corrosion, makes it possible to increase the length of blades significantly and correspondingly that steam passage section (by up to 50%) with a still conservative stresses level in the rotor. Alsthom relies on 8 years of experience in the field of titanium, since as early as 1979 large titanium blades (airfoil length of 1240 mm, overall length of 1430 mm) were erected for experimental purposes on the last stage of a 900 MW unit of the Dampierre-sur-Loire power plant and now totals 45,000 operating hours without problems. The paper summarizes the main properties (chemical, mechanical and structural) recorded on very large blades and is based in particular on numerous fatigue corrosion test results to justify the use of the Ti 6 Al 4 V alloy in a specific context of micrographic structure

  17. Investigation of blade performance of horizontal axis wind turbine ...

    African Journals Online (AJOL)

    The shape of rotor blade plays an important role in determining the overall aerodynamic performance of a horizontal axis wind turbine. In this work, blade is designed for a 5KW horizontal axis wind turbine which is already in market. For designing blade, blade element momentum theory (BEMT) is used and a computer ...

  18. H-Darrieus Wind Turbine with Blade Pitch Control

    Directory of Open Access Journals (Sweden)

    I. Paraschivoiu

    2009-01-01

    Full Text Available A procedure for computing the optimal variation of the blades' pitch angle of an H-Darrieus wind turbine that maximizes its torque at given operational conditions is proposed and presented along with the results obtained on a 7 kW prototype. The CARDAAV code, based on the “Double-Multiple Streamtube” model developed by the first author, is used to determine the performances of the straight-bladed vertical axis wind turbine. This was coupled with a genetic algorithm optimizer. The azimuthal variation of the blades' pitch angle is modeled with an analytical function whose coefficients are used as variables in the optimization process. Two types of variations were considered for the pitch angle: a simple sinusoidal one and one which is more general, relating closely the blades' pitch to the local flow conditions along their circular path. A gain of almost 30% in the annual energy production was obtained with the polynomial optimal pitch control.

  19. Wind turbine blade with viscoelastic damping

    Science.gov (United States)

    Sievers, Ryan A.; Mullings, Justin L.

    2017-01-10

    A wind turbine blade (60) damped by viscoelastic material (54, 54A-F) sandwiched between stiffer load-bearing sublayers (52A, 52B, 56A, 56B) in portions of the blade effective to damp oscillations (38) of the blade. The viscoelastic material may be located in one or more of: a forward portion (54A) of the shell, an aft portion (54D) of the shell, pressure and suction side end caps (54B) of an internal spar, internal webbing walls (54C, 54E), and a trailing edge core (54F).

  20. Evaluation of feasibility of prestressed concrete for use in wind turbine blades

    Science.gov (United States)

    Leiblein, S.; Londahl, D. S.; Furlong, D. B.; Dreier, M. E.

    1979-01-01

    A preliminary evaluation of the feasibility of the use of prestressed concrete as a material for low cost blades for wind turbines was conducted. A baseline blade design was achieved for an experimental wind turbine that met aerodynamic and structural requirements. Significant cost reductions were indicated for volume production. Casting of a model blade section showed no fabrication problems. Coupled dynamic analysis revealed that adverse rotor tower interactions can be significant with heavy rotor blades.

  1. Probabilistic Fatigue Design of Composite Material for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

    2011-01-01

    In the present paper a probabilistic design approach to fatigue design of wind turbine blades is presented. The physical uncertainty on the fatigue strength for composite material is estimated using public available fatigue tests. Further, the model uncertainty on Miner rule for damage accumulation...... is also estimated based on test results. The results show that Miners rule gives a non-conservative estimate on the accumulated damage at failure. The reliability of a wind turbine blade is estimated for both out-of-plane and in-plane loading using three different design standards. The estimated annual...

  2. Wavelet Transformation for Damage Identication in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Ulriksen, Martin Dalgaard; Skov, Jonas falk; Kirkegaard, Poul Henning

    2014-01-01

    The present paper documents a proposed modal and wavelet analysis-based structural health monitoring (SHM) method for damage identification in wind turbine blades. A finite element (FE) model of a full-scale wind turbine blade is developed and introduced to a transverse surface crack. Hereby, post......-damage mode shapes are derived through modal analysis and subsequently analyzed with continuous two-dimensional wavelet transformation for damage identification, namely detection, localization and assessment. It is found that valid damage identification is obtained even when utilizing the mode shape...

  3. Actuator Control of Edgewise Vibrations in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Staino, A.; Basu, B.; Nielsen, Søren R.K.

    2012-01-01

    to a prescribed control law. A mathematical model of the wind turbine equipped with active controllers has been formulated using an Euler–Lagrangian approach. The model describes the dynamics of edgewise vibrations considering the aerodynamic properties of the blade, variable mass and stiffness per unit length...

  4. Methodology for Structural Integrity Analysis of Gas Turbine Blades

    Directory of Open Access Journals (Sweden)

    Tiago de Oliveira Vale

    2012-03-01

    Full Text Available One of the major sources of stress arising in turbomachinery blades are the centrifugal loads acting at any section of the airfoil. Accounting for this phenomenon stress evaluation of the blade attachment region in the disc has to be performed in order to avoid blade failure. Turbomachinery blades are generally twisted, and the cross section area varies from the root of the blade to the tip. The blade root shape at the attachment region is of great concern. Stress concentrations are predictable at this contact region. In this paper, a finite element model has been created for the purpose of assessing stress at the joint region connecting the blade to the disc slot. Particular attention was paid to the geometric modeling of the "fir-tree" fixing, which is now used in the majority of gas turbine engines. This study has been performed using the commercial software ANSYS 13.0. The disc and blade assembly are forced to move with a certain rotational velocity. Contact connections are predicted on the common faces of the blade and on the disc at the root. Solutions can be obtained to allow the evaluation of stresses. Results can be compared with the mechanical properties of the adopted material.

  5. Advances in wind turbine blade design and materials

    DEFF Research Database (Denmark)

    Wind energy is gaining critical ground in the area of renewable energy, with wind energy being predicted to provide up to 8% of the world’s consumption of electricity by 2021. Advances in wind turbine blade design and materials reviews the design and functionality of wind turbine rotor blades...... of wind turbine blades. The final part of the book describes advances in wind turbine blade materials, development and testing, including biobased composites, surface protection and coatings, structural performance testing and the design, manufacture and testing of small wind turbine blades. Advances...... in wind turbine blade design and materials offers a comprehensive review of the recent advances and challenges encountered in wind turbine blade materials and design, and will provide an invaluable reference for researchers and innovators in the field of wind energy production, including materials...

  6. Reliability-based design of wind turbine blades

    DEFF Research Database (Denmark)

    Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

    2011-01-01

    Reliability-based design of wind turbine blades requires identification of the important failure modes/limit states along with stochastic models for the uncertainties and methods for estimating the reliability. In the present paper it is described how reliability-based design can be applied to wi...

  7. Probabilistic Fatigue Design of Composite Material for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

    2011-01-01

    In the present paper a probabilistic design approach to fatigue design of wind turbine blades is presented. The physical uncertainty on the fatigue strength for composite material is estimated using public available fatigue tests. Further, the model uncertainty on Miner rule for damage accumulation...

  8. A Novel Hybrid Approach for Numerical Modeling of the Nucleating Flow in Laval Nozzle and Transonic Steam Turbine Blades

    Directory of Open Access Journals (Sweden)

    Edris Yousefi Rad

    2017-08-01

    Full Text Available In the present research, considering the importance of desirable steam turbine design, improvement of numerical modeling of steam two-phase flows in convergent and divergent channels and the blades of transonic steam turbines has been targeted. The first novelty of this research is the innovative use of combined Convective Upstream Pressure Splitting (CUSP and scalar methods to update the flow properties at each calculation point. In other words, each property (density, temperature, pressure and velocity at each calculation point can be computed from either the CUSP or scalar method, depending on the least deviation criterion. For this reason this innovative method is named “hybrid method”. The next novelty of this research is the use of an inverse method alongside the proposed hybrid method to find the amount of the important parameter z in the CUSP method, which is herein referred to as “CUSP’s convergence parameter”. Using a relatively simple computational grid, firstly, five cases with similar conditions to those of the main cases under study in this research with available experimental data were used to obtain the value of z by the Levenberg-Marquardt inverse method. With this innovation, first, an optimum value of z = 2.667 was obtained using the inverse method and then directly used for the main cases considered in the research. Given that the aim is to investigate the two-dimensional, steady state, inviscid and adiabatic modeling of steam nucleating flows in three different nozzle and turbine blade geometries, flow simulation was performed using a relatively simple mesh and the innovative proposed hybrid method (scalar + CUSP, with the desired value of z = 2.667 . A comparison between the results of the hybrid modeling of the three main cases with experimental data showed a very good agreement, even within shock zones, including the condensation shock region, revealing the efficiency of this numerical modeling method innovation

  9. Instrumented composite turbine blade for health monitoring

    Science.gov (United States)

    Robison, Kevin E.; Watkins, Steve E.; Nicholas, James; Chandrashekhara, K.; Rovey, Joshua L.

    2012-04-01

    A health monitoring approach is investigated for hydrokinetic turbine blade applications. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs have advantages that include long life in marine environments and great control over mechanical properties. Experimental strain characteristics are determined for static loads and free-vibration loads. These experiments are designed to simulate the dynamic characteristics of hydrokinetic turbine blades. Carbon/epoxy symmetric composite laminates are manufactured using an autoclave process. Four-layer composite beams, eight-layer composite beams, and two-dimensional eight-layer composite blades are instrumented for strain. Experimental results for strain measurements from electrical resistance gages are validated with theoretical characteristics obtained from in-house finite-element analysis for all sample cases. These preliminary tests on the composite samples show good correlation between experimental and finite-element strain results. A health monitoring system is proposed in which damage to a composite structure, e.g. delamination and fiber breakage, causes changes in the strain signature behavior. The system is based on embedded strain sensors and embedded motes in which strain information is demodulated for wireless transmission.

  10. Study of applying reverse engineering to turbine blade manufacture

    International Nuclear Information System (INIS)

    She, Chen Hua; Chang, Chun Chi

    2007-01-01

    A turbine blade has complex shaped free-form surfaces that can be modelled as surfaces with variable curvature by high-degree polynomials. Industry typically utilizes a turnkey system and special-purpose machine tool to manufacture turbine blades. A turkey system is a closed form design. Users need only input relevant data to this system to manufacture the product directly. However, users are unaware of the internal operation of the system. With rapidly advances in computing technology, commercial CAD/CAM systems can be utilized to design freeform surfaces and generate a tool path for the designed surfaces. This study uses a reverse engineering technology that is used to reconstruct the CAD model for a turbine blade. The prototype is measured by a coordinate measuring machine to obtain the geometrical control data points that are used to generate the CAD model in the UniGraphics (UG) CAD/CAM system. The UG/GRIP (GRaphics interactive Programming) language is used to generate the cutter location data rather than using the default UG CAM module. A five-axis NC code is acquired by the developed postprocessor and verified by the solid cutting simulation software VERICUT. Real turbine blade machining is performed on a table/spindle tilting five-axis machine tool, demonstrating the effectiveness of the proposed approach

  11. Determination of Remaining Useful Life of Gas Turbine Blade

    Directory of Open Access Journals (Sweden)

    Meor Said Mior Azman

    2016-01-01

    Full Text Available The aim of this research is to determine the remaining useful life of gas turbine blade, using service-exposed turbine blades. This task is performed using Stress Rupture Test (SRT under accelerated test conditions where the applied stresses to the specimen is between 400 MPa to 600 MPa and the test temperature is 850°C. The study will focus on the creep behaviour of the 52000 hours service-exposed blades, complemented with creep-rupture modelling using JMatPro software and microstructure examination using optical microscope. The test specimens, made up of Ni-based superalloy of the first stage turbine blades, are machined based on International Standard (ISO 24. The results from the SRT will be analyzed using these two main equations – Larson-Miller Parameter and Life Fraction Rule. Based on the results of the remaining useful life analysis, the 52000h service-exposed blade has the condition to operate in the range of another 4751 hr to 18362 hr. The microstructure examinations shows traces of carbide precipitation that deteriorate the grain boundaries that occurs during creep process. Creep-rupture life modelling using JMatPro software has shown good agreement with the accelerated creep rupture test with minimal error.

  12. Eutectic Composite Turbine Blade Development

    Science.gov (United States)

    1976-11-01

    Eutectic alloys evaluated included MC (metallic carbide ) fiber reinforced nickel- and cobalt -base eutectics (NiTaC and CoTaC) and NisCb lamella reinforced...blade superalloy . The results in Figure 68 indicated that carbide defect structures tend to decrease 1500CHCF strength somewhat, but all...Surface finishes were in the range of 5 to 15 AA. Drilling - Parallel tests were made with carbide and cobalt H.S.S. drills under conditions listed in

  13. A deflection monitoring system for a wind turbine blade

    DEFF Research Database (Denmark)

    2017-01-01

    A wind turbine blade comprising a system for monitoring the deflection of a wind turbine blade is described. The system comprises a wireless range-measurement system, having at least one wireless communication device located towards the root end of the blade and at least one wireless communication...

  14. A Take Stock of Turbine Blades Failure Phenomenon

    Science.gov (United States)

    Roy, Abhijit

    2018-02-01

    Turbine Blade design and engineering is one of the most complicated and important aspects of turbine technology. Experiments with blades can be simple or very complicated, depending upon parameters of analysis. Turbine blades are subjected to vigorous environments, such as high temperatures, high stresses, and a potentially high vibration environment. All these factors can lead to blade failures, which can destroy the turbine, and engine, so careful design is the prime consideration to resist those conditions. A high cycle of fatigue of compressor and turbine blades due to high dynamic stress caused by blade vibration and resonance within the operating range of machinery is common failure mode for turbine machine. Continuous study and investigation on failure of turbine blades are going on since last five decades. Some review papers published during these days aiming to present a review on recent studies and investigations done on failures of turbine blades. All the detailed literature related with the turbine blades has not been described but emphasized to provide all the methodologies of failures adopted by various researches to investigate turbine blade. This paper illustrate on various factors of failure.

  15. Interaction of Atmospheric Turbulence with Blade Boundary Layer Dynamics on a 5MW Wind Turbine using Blade-Boundary-Layer-Resolved CFD with hybrid URANS-LES.

    Energy Technology Data Exchange (ETDEWEB)

    Vijayakumar, Ganesh [National Renewable Energy Lab. (NREL), Golden, CO (United States); Pennsylvania State Univ., University Park, PA (United States); Brasseur, James [Pennsylvania State Univ., University Park, PA (United States); Univ. of Colorado, Boulder, CO (United States); Lavely, Adam; Jayaraman, Balaji; Craven, Brent

    2016-01-04

    We describe the response of the NREL 5 MW wind turbine blade boundary layer to the passage of atmospheric turbulence using blade-boundary-layer-resolved computational fluid dynamics with hybrid URANS-LES modeling.

  16. Structural dynamic analysis of turbine blade

    Science.gov (United States)

    Antony, A. Daniel; Gopalsamy, M.; Viswanadh, Chaparala B. V.; Krishnaraj, R.

    2017-10-01

    In any gas turbine design cycle, blade design is a crucial element which needs maximum attention to meet the aerodynamic performance, structural safety margins, manufacturing feasibility, material availability etc. In present day gas turbine engines, most of the failures occur during engine development test and in-service, in rotor and stator blades due to fatigue and resonance failures. To address this issue, an extensive structural dynamic analysis is carried out to predict the natural frequencies and mode shapes using FE methods. Using the dynamics characteristics, the Campbell diagram is constructed to study the possibility of resonance at various operating speeds. In this work, the feasibility of using composite material in place of titanium alloy from the structural dynamics point of view. This is being attempted in a Low-pressure compressor where the temperatures are relatively low and fixed with the casings. The analysis will be carried out using FE method for different composite material with different lamina orientations chosen through the survey. This study will focus on the sensitivity of blade mode shapes to different laminae orientations, which will be used to alter the natural frequency and tailor the mode shapes. Campbell diagrams of existing titanium alloy are compared with the composite materials with different laminae at all critical operating conditions. The existing manufacturing methods and the proven techniques for blade profiles will also be discussed in this report.

  17. Design and fabrication of a wind turbine blade | Laryea | Ghana ...

    African Journals Online (AJOL)

    Institute of Industrial Research, Accra. Earlier turbine blades were manufactured from seasoned wood. The designed blade reported in the study was fabricated from fiberglass and epoxy resin compositions using wood for the mould pattern.

  18. Measurements of UWB Pulse Propagation Along a Wind Turbine Blade at 1 to 20 GHz

    DEFF Research Database (Denmark)

    Hejselbæk, Johannes; Syrytsin, Igor A.; Eggers, Patrick Claus F.

    2018-01-01

    This paper describes propagation measurements of an Ultra Wide Band (UWB) pulse along a full-scale wind turbine blade. The aim is to use the UWB channel characteristics to determine the deflection of the wind turbine blade under different wind loads. The frequency response is measured from 1 to 20...... the reflection originates a ray-tracing study incorporating a model of the curvature of the blade have been conducted. This showed the area causing the reflections depended highly on the placement of the antenna on the wind turbine blade....

  19. Structural Optimization Design of Large Wind Turbine Blade considering Aeroelastic Effect

    Directory of Open Access Journals (Sweden)

    Yuqiao Zheng

    2017-01-01

    Full Text Available This paper presents a structural optimization design of the realistic large scale wind turbine blade. The mathematical simulations have been compared with experimental data found in the literature. All complicated loads were applied on the blade when it was working, which impacts directly on mixed vibration of the wind rotor, tower, and other components, and this vibration can dramatically affect the service life and performance of wind turbine. The optimized mathematical model of the blade was established in the interaction between aerodynamic and structural conditions. The modal results show that the first six modes are flapwise dominant. Meanwhile, the mechanism relationship was investigated between the blade tip deformation and the load distribution. Finally, resonance cannot occur in the optimized blade, as compared to the natural frequency of the blade. It verified that the optimized model is more appropriate to describe the structure. Additionally, it provided a reference for the structural design of a large wind turbine blade.

  20. Development of 52 inch last stage blade for steam turbine

    International Nuclear Information System (INIS)

    Kadoya, Yoshiki; Harada, Masakatsu; Watanabe, Eiichiro

    1985-01-01

    Mitsubishi Heavy Industries, Ltd. has developed the last stage blades with 1320 mm length for a 1800 rpm LP turbine, and the verification by rotating vibration test using actual blades was finished, thus the blades were completed. In a nuclear power plant with an A-PWR of 3800 MW thermal output, the 1350 MW steam turbine has one HP turbine and three LP turbines coupled in tandem, and the optimum last stage blades for the LP turbines became the 1320 mm blades. The completion of these blades largely contributes to the improvement of thermal efficiency and the increase of generator output in large nuclear power plants, and has the possibility to decrease three LP turbines to two in 900 MW plants, which reduces the construction cost. The velocity energy of steam coming out of last stage blades is abandoned as exhaust loss in a condenser, which is the largest loss in a turbine. The increase of exhaust area using long blades reduces this loss. The economy of the 1320 mm blades, the features of the 1320 mm blades, the aerodynamic design and its verification, the prevention of the erosion of the 1320 mm blades due to wet steam, the strength design, the anti-vibration design and its verification, and the CAD/CAM system are reported. (Kako, I.)

  1. Numerical modelling of the bonding process for wind turbine blades: model validation

    DEFF Research Database (Denmark)

    Uzal, Anil; Spangenberg, Jon; W. Nielsen, Michael

    numerical modelis developed in order to analyse adhesive propagation in squeeze flow problems with 3-D flow effects.The model is validated by comparison with an experiment where a rectangular prism shaped adhesivesample is squeezed between two parallel plates. In the numerical model the rheological...

  2. Design for the automation of composite wind turbine blade manufacture

    Science.gov (United States)

    Polcari, M. J.; White, K. D.; Sherwood, J. A.

    2016-10-01

    The majority of large wind turbine blades are manufactured from textile-reinforced resin-infused composites using an open mold. The placement of the textile reinforcements in the mold is traditionally accomplished by a manual process where dozens of workers hand place each dry fabric in the mold. Depending on the level of skill and experience of each worker and the relative complexity of the mold geometry, local areas may exhibit out-of-plane wrinkling and in-plane waviness. Fabric imperfections such as these can adversely impact the strength and stiffness of the blade, thereby compromising its durability in service. In an effort to reduce the variabilities associated with a manual-labor process, an automated piecewise shifting method has been proposed for fabric placement. This automated layup method saves time on the preform process and reduces variability from blade to blade. In the current research the automated shifting layup method is investigated using a robust and easy-to-use finite element modelling approach. User-defined material models utilizing a mesoscopic unit-cell modeling approach are linked with Abaqus to capture the evolution of the fabric shear stiffness and changes in the fiber orientations during the fabric-placement process. The simulation approach is demonstrated for the geometry of the trailing edge of a typical wind turbine blade. The simulation considers the mechanical behavior of the fabric and reliably predicts fabric deformation and failure zones.

  3. Study on optimal design of wind turbine blade airfoil and its application

    International Nuclear Information System (INIS)

    Sun, Min Young; Kim, Dong Yong; Lim, Jae Kyoo

    2012-01-01

    This study was carried out with two goals. One was the development of a model of a wind turbine blade airfoil and the other was the application of the folding blade. In general, in large sized (MW) wind turbines, damage is prevented in small wind turbines since equipment costs and maintenance costs are high, and therefore, the blade will cause serious damage. The wind turbine proposed in this study does not require maintenance, and the blades do not break during high winds because they are folded in accordance with changes in the wind speed. But generators are not cut out, while maintaining a constant angle will continue to produce. The focus of this study, the wind turbine is continued by folding blade system in strong winds and gusts without stopping production

  4. Time domain analysis method for aerodynamic noises from wind turbine blades

    Directory of Open Access Journals (Sweden)

    Hua ZHAO

    2015-04-01

    Full Text Available The issue of the aerodynamic noises from wind turbine blades affecting the surrounding residents life begins to attract researcher's attention. Most of the existing researches are based on CFD software or experimental data fitting method to analyze the aerodynamic noises, so it is difficult to adapt the demand to dynamic analysis of the aerodynamic noises from wind speed variation. In this paper, the operation parameters, the inflow wind speed and the receiver location are considered, and a modified model to calculate aerodynamic noises from wind turbine blades which is based on traditional acoustic formulas is established. The program to calculate the aerodynamic noises from the 2 MW wind turbine blades is compiled using a time-domain analysis method based on the Simulink modular in Matlab software. And the pressure time sequence diagrams of the aerodynamic noises from wind turbine blades are drawn. It has provided a theoretical foundation to develop low noise wind turbine blades.

  5. Partial Safety Factors for Fatigue Design of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Toft, Henrik Stensgaard; Sørensen, John Dalsgaard

    2010-01-01

    In the present paper calibration of partial safety factors for fatigue design of wind turbine blades is considered. The stochastic models for the physical uncertainties on the material properties are based on constant amplitude fatigue tests and the uncertainty on Miners rule for linear damage ac...... of the partial safety factors depending on the level of model and statistical uncertainty. This could be useful for manufactures that perform additional measurements or calculations in order to bring down the model and statistical uncertainties....

  6. Materials of large wind turbine blades: Recent results in testing and modeling

    DEFF Research Database (Denmark)

    Mishnaevsky, Leon; Brøndsted, Povl; Nijssen, Rogier

    2012-01-01

    validated. Two methods of structural reliability estimation of the blade, which take into account the stochastic nature of the anisotropic material properties and loads, were developed on the basis of the response surface method and the Edgeworth expansion technique, respectively. The effects of fiber...

  7. Bionic Design of Wind Turbine Blade Based on Long-Eared Owl’s Airfoil

    Directory of Open Access Journals (Sweden)

    Weijun Tian

    2017-01-01

    Full Text Available The main purpose of this paper is to demonstrate a bionic design for the airfoil of wind turbines inspired by the morphology of Long-eared Owl’s wings. Glauert Model was adopted to design the standard blade and the bionic blade, respectively. Numerical analysis method was utilized to study the aerodynamic characteristics of the airfoils as well as the blades. Results show that the bionic airfoil inspired by the airfoil at the 50% aspect ratio of the Long-eared Owl’s wing gives rise to a superior lift coefficient and stalling performance and thus can be beneficial to improving the performance of the wind turbine blade. Also, the efficiency of the bionic blade in wind turbine blades tests increases by 12% or above (up to 44% compared to that of the standard blade. The reason lies in the bigger pressure difference between the upper and lower surface which can provide stronger lift.

  8. Nonlinear 3D calculations of turbine blade impact on turbine cover

    International Nuclear Information System (INIS)

    Hatala, B.; Adamik, V.; Buchar, J.

    2000-01-01

    This paper present the approach used at the VUJE institute for the evaluation of a ruptured blade impact on the current protection cover of a SKODA 220 MW turbine. Firstly, it briefly describes experiments (Hopkinson-Davies split bar facility, Taylor tests) and numerical simulations used to obtain realistic material parameters needed for the Cowper- Symonds material model that is implemented in the code LS-DYNA3D. Then, numerical simulations, by using the code, of the ruptured blade impact on various protection barriers are presented. These simulations make it possible to find an optimal solution for a new turbine protection cover. (author)

  9. Damping of edgewise vibration in wind turbine blades by means of circular liquid dampers

    DEFF Research Database (Denmark)

    Basu, Biswajit; Zhang, Zili; Nielsen, Søren R.K.

    2016-01-01

    centrifugal acceleration. This centrifugal acceleration makes the use of this kind of oscillatory liquid damper feasible with a small mass ratio to effectively suppress edgewise vibrations. A reduced 2-DOF non-linear model is used for tuning the CLCD attached to a rotating wind turbine blade, ignoring......MW wind turbine machine indicate that the CLCD at an optimal tuning can effectively suppress the dynamic response of wind turbine blades. Copyright © 2015 John Wiley & Sons, Ltd....

  10. Lifetime modelling for MCrAlY coatings in industrial gas turbine blades

    Directory of Open Access Journals (Sweden)

    Krukovsky Pavel

    2004-01-01

    Full Text Available A novel theoretical and experimental approach for lifetime modelling of MCrAlY coatings for stationary gas turbines has been undertaken using the Inverse Problem Solution (IPS technique. With this technique feasible experimental data acquired after a defined experimental time t e are used as input values for the model parameters estimation. In the first stage of the approach a model, based on the oxidation and diffusion processes (Fick's first and second law was assumed, which considers the Al concentration profile across the coating. The measured average Al concentration profiles in the two-phase g+b and g - regions of coating as well as base metal were used as input values for the model parameters estimation and calculational prediction of the long term diffusion and oxidation behavior of the coating was performed. The time, when the b-NiAl phase is completely consumed was assumed as the coating lifetime end. Exposure experiments were carried out with a NiCoCrAlY coating (200 micron thickness with 8% Al in air at 900 °C and 950 °C, currently up to 10000 h. The oxide scale is growing continuously and no other oxides were observed. The average and b-NiAl phase concentration profiles of Al across the coating thickness were determined by electron microprobe and image analysis systems in the initial state after 700 and 10000 h of oxidation. The concentration profile measured after 700 h was used as input values for the model parameters estimation in order to calculate the Al and b-NiAl phase concentration profiles after 10000 h. The computational forecast for 10000 h at 950 °C and 900 °C are in good agreement with the measured data. The approach was applied for NiCoCrAlY (200 micron thickness coating lifetime modelling at 950 °C and 900 °C as well as for different coating thicknesses at 950 °C.

  11. Optimal smoothing length scale for actuator line models of wind turbine blades based on Gaussian body force distribution: Wind energy, actuator line model

    Energy Technology Data Exchange (ETDEWEB)

    Martínez-Tossas, L. A. [Department of Mechanical Engineering, Johns Hopkins University, Baltimore 21218 MD USA; Churchfield, M. J. [National Renewable Energy Laboratory, Golden 80401 CO USA; Meneveau, C. [Department of Mechanical Engineering, Johns Hopkins University, Baltimore 21218 MD USA

    2017-01-20

    The actuator line model (ALM) is a commonly used method to represent lifting surfaces such as wind turbine blades within large-eddy simulations (LES). In the ALM, the lift and drag forces are replaced by an imposed body force that is typically smoothed over several grid points using a Gaussian kernel with some prescribed smoothing width e. To date, the choice of e has most often been based on numerical considerations related to the grid spacing used in LES. However, especially for finely resolved LES with grid spacings on the order of or smaller than the chord length of the blade, the best choice of e is not known. In this work, a theoretical approach is followed to determine the most suitable value of e, based on an analytical solution to the linearized inviscid flow response to a Gaussian force. We find that the optimal smoothing width eopt is on the order of 14%-25% of the chord length of the blade, and the center of force is located at about 13%-26% downstream of the leading edge of the blade for the cases considered. These optimal values do not depend on angle of attack and depend only weakly on the type of lifting surface. It is then shown that an even more realistic velocity field can be induced by a 2-D elliptical Gaussian lift-force kernel. Some results are also provided regarding drag force representation.

  12. Influence of Icing on the Modal Behavior of Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Sudhakar Gantasala

    2016-10-01

    Full Text Available Wind turbines installed in cold climate sites accumulate ice on their structures. Icing of the rotor blades reduces turbine power output and increases loads, vibrations, noise, and safety risks due to the potential ice throw. Ice accumulation increases the mass distribution of the blade, while changes in the aerofoil shapes affect its aerodynamic behavior. Thus, the structural and aerodynamic changes due to icing affect the modal behavior of wind turbine blades. In this study, aeroelastic equations of the wind turbine blade vibrations are derived to analyze modal behavior of the Tjaereborg 2 MW wind turbine blade with ice. Structural vibrations of the blade are coupled with a Beddoes-Leishman unsteady attached flow aerodynamics model and the resulting aeroelastic equations are analyzed using the finite element method (FEM. A linearly increasing ice mass distribution is considered from the blade root to half-length and thereafter constant ice mass distribution to the blade tip, as defined by Germanischer Lloyd (GL for the certification of wind turbines. Both structural and aerodynamic properties of the iced blades are evaluated and used to determine their influence on aeroelastic natural frequencies and damping factors. Blade natural frequencies reduce with ice mass and the amount of reduction in frequencies depends on how the ice mass is distributed along the blade length; but the reduction in damping factors depends on the ice shape. The variations in the natural frequencies of the iced blades with wind velocities are negligible; however, the damping factors change with wind velocity and become negative at some wind velocities. This study shows that the aerodynamic changes in the iced blade can cause violent vibrations within the operating wind velocity range of this turbine.

  13. Condensation phenomena in a turbine blade passage

    International Nuclear Information System (INIS)

    Skillings, S.A.

    1989-02-01

    The mechanisms associated with the formation and growth of water droplets in the large low-pressure (LP) turbines used for electrical power generation are poorly understood and recent measurements have indicated that an unusually high loss is associated with the initial nucleation of these droplets. In order to gain an insight into the phenomena which arise in the turbine situation, some experiments were performed to investigate the behaviour of condensing steam flows in a blade passage. This study has revealed the fundamental significance of droplet nucleation in modifying the single-phase flow structure and results are presented which show the change in shock wave pattern when inlet superheat and outlet Mach number are varied. The trailing-edge shock wave structure appears considerably more robust towards variation of inlet superheat than purely one-dimensional considerations may suggest and the inadequacies of adopting a one-dimensional theory to analyse multi-dimensional condensing flows are demonstrated. Over a certain range of outlet Mach numbers an oscillating shock wave will establish in the throat region of the blade passage and this has been shown to interact strongly with droplet nucleation, resulting in a considerably increased mean droplet size. The possible implications of these results for turbine performance are also discussed. (author)

  14. Wind turbine blade life-time assessment model for preventive planning of operation and maintenance

    DEFF Research Database (Denmark)

    Florian, Mihai; Sørensen, John Dalsgaard

    2014-01-01

    and replacement activities as well as large revenue losses, mainly in the case of offshore wind farms. The recent development and evolution of condition monitoring techniques, as well as the fact that an increasing number of installed turbines are equipped with online monitoring systems, offers a large amount...

  15. Wind Turbine Blade Life-Time Assessment Model for Preventive Planning of Operation and Maintenance

    DEFF Research Database (Denmark)

    Florian, Mihai; Sørensen, John Dalsgaard

    2015-01-01

    and replacement activities as well as large revenue losses, mainly in the case of offshore wind farms. The recent development and evolution of condition monitoring techniques, as well as the fact that an increasing number of installed turbines are equipped with online monitoring systems, offers a large amount...

  16. LiDAR-based 2D Localization and Mapping System using Elliptical Distance Correction Models for UAV Wind Turbine Blade Inspection

    OpenAIRE

    Nikolov, Ivan Adriyanov; Madsen, Claus B.

    2017-01-01

    The wind energy sector faces a constant need for annual inspections of wind turbine blades for damage, erosionand cracks. These inspections are an important part of the wind turbine life cycle and can be very costly andhazardous to specialists. This has led to the use of automated drone inspections and the need for accurate,robust and inexpensive systems for localization of drones relative to the wing. Due to the lack of visualand geometrical features on the wind turbine blade, conventional S...

  17. Structural damage identification in wind turbine blades using piezoelectric active sensing with ultrasonic validation

    Energy Technology Data Exchange (ETDEWEB)

    Claytor, Thomas N [Los Alamos National Laboratory; Ammerman, Curtt N [Los Alamos National Laboratory; Park, Gyu Hae [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Farrar, Charles R [Los Alamos National Laboratory; Atterbury, Marie K [Los Alamos National Laboratory

    2010-01-01

    This paper gives a brief overview of a new project at LANL in structural damage identification for wind turbines. This project makes use of modeling capabilities and sensing technology to understand realistic blade loading on large turbine blades, with the goal of developing the technology needed to automatically detect early damage. Several structural health monitoring (SHM) techniques using piezoelectric active materials are being investigated for the development of wireless, low power sensors that interrogate sections of the wind turbine blade using Lamb wave propagation data, frequency response functions (FRFs), and time-series analysis methods. The modeling and sensor research will be compared with extensive experimental testing, including wind tunnel experiments, load and fatigue tests, and ultrasonic scans - on small- to mid-scale turbine blades. Furthermore, this study will investigate the effect of local damage on the global response of the blade by monitoring low-frequency response changes.

  18. Damage tolerance and structural monitoring for wind turbine blades.

    Science.gov (United States)

    McGugan, M; Pereira, G; Sørensen, B F; Toftegaard, H; Branner, K

    2015-02-28

    The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation it will be possible to combine damage tolerant structural design, monitoring systems, inspection techniques and modelling to manage the life cycle of the structures. This will allow an efficient operation of the wind turbine in terms of load alleviation, limited maintenance and repair leading to a more effective exploitation of offshore wind. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  19. Damage tolerance and structural monitoring for wind turbine blades

    DEFF Research Database (Denmark)

    McGugan, Malcolm; Pereira, Gilmar Ferreira; Sørensen, Bent F.

    2015-01-01

    The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation...... it will be possible to combine damage tolerant structural design, monitoring systems, inspection techniques and modelling to manage the life cycle of the structures. This will allow an efficient operation of the wind turbine in terms of load alleviation, limited maintenance and repair leading to a more effective...... exploitation of offshore wind....

  20. Wind turbine blade shear web disbond detection using rotor blade operational sensing and data analysis.

    Science.gov (United States)

    Myrent, Noah; Adams, Douglas E; Griffith, D Todd

    2015-02-28

    A wind turbine blade's structural dynamic response is simulated and analysed with the goal of characterizing the presence and severity of a shear web disbond. Computer models of a 5 MW offshore utility-scale wind turbine were created to develop effective algorithms for detecting such damage. Through data analysis and with the use of blade measurements, a shear web disbond was quantified according to its length. An aerodynamic sensitivity study was conducted to ensure robustness of the detection algorithms. In all analyses, the blade's flap-wise acceleration and root-pitching moment were the clearest indicators of the presence and severity of a shear web disbond. A combination of blade and non-blade measurements was formulated into a final algorithm for the detection and quantification of the disbond. The probability of detection was 100% for the optimized wind speed ranges in laminar, 30% horizontal shear and 60% horizontal shear conditions. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  1. Crack of a first stage blade in a steam turbine

    Directory of Open Access Journals (Sweden)

    M. Nurbanasari

    2014-10-01

    Full Text Available The failure of the first stage blade in a steam turbine of 55 MW was investigated. The blade was made of 17-4 PH stainless steel and has been used for 12 years before failure. The current work aims to find out the main cause of the first stage blade failure. The methods for investigation were metallurgical analysis, chemical composition test, and hardness measurement. The result showed that there was no evidence the blade failure was due to material. The damage found on the blade namely crack on the blade root. Two locations of the crack observed at the blade root, which was at the tang and the fillet, with different failure modes. In general, the damage of the blade was started by the corrosion occurred on the blade root. The crack at the blade root tang was due to corrosion fatigue and the crack occurred at the blade root fillet owing to stress corrosion cracking.

  2. Development of 52 inches last stage blade for steam turbines

    International Nuclear Information System (INIS)

    Suzuki, Atsuhide; Hisa, Shoichi; Nagao, Shinichiro; Ogata, Hisao

    1986-01-01

    The last stage blades of steam turbines are the important component controlling the power output and performance of plants. In order to realize a unit of large capacity and high efficiency, the proper exhaust area and the last stage blades having good performance are indispensable. Toshiba Corp. has completed the development of the 52 inch last stage blades for 1500 and 1800 rpm steam turbines. The 52 inch last stage blades are the longest in the world, which have the annular exhaust area nearly 1.5 times as much as that of 41 inch blades used for 1100 MW, 1500 rpm turbines in nuclear power stations. By adopting these 52 inch blades, the large capacity nuclear power plants up to 1800 MW can be economically constructed, the rate of heat consumption of 1350 MW plants is improved by 3 ∼ 4 % as compared with 41 inch blades, and in the plants up to 1100 MW, LP turbines can be reduced from three sets to two. The features of 52 inch blades, the flow pattern and blade form design, the structural strength analysis and the erosion withstanding property, and the verification by the rotation test of the actual blades, the performance test using a test turbine, the vibration analysis of the actually loaded blades and the analysis of wet steam behavior are reported. (Kako, I.)

  3. Tuned liquid column dampers for mitigation of edgewise vibrations in rotating wind turbine blades

    DEFF Research Database (Denmark)

    Zhang, Zili; Basu, Biswajit; Nielsen, Søren R.K.

    2015-01-01

    Edgewise vibrations in wind turbine blades are lightly damped, and large amplitude vibrations induced by the turbulence may significantly shorten the fatigue life of the blade. This paper investigates the performance of tuned liquid column dampers (TLCDs) for mitigating edgewise vibrations......, with the consideration of both the space limitation inside the blade and the constraint of the liquid motion. The edgewise modal load for the 2-DOF model has been calculated from a more sophisticated 13-DOF aeroelastic wind turbine model, which includes the coupling of the blade-tower-drivetrain vibration...

  4. Stress analysis of composite wind turbine blade by finite element method

    Science.gov (United States)

    Yeh, Meng-Kao; Wang, Chen-Hsu

    2017-10-01

    In this study, the finite element analysis software ANSYS was used to analyze the composite wind turbine blade. The wind turbine blade model used is adopted from the 5 MW model of US National Renewable Energy Laboratory (NREL). The wind turbine blade is a sandwich structure, comprising outermost carbon fiber cloth/epoxy composites, the inner glass fiber/vinylester layers, and PVC foam core, together with stiffeners. The wind pressure is converted into the load on the blade structure. The stress distribution and deformation of wind turbine blade were obtained by considering different pitch angles and at different angular positions. The Tsai-Hill criterion was used to determine the failure of wind turbine blade. The results show that at the 0° pitch angle, the wind turbine blade is subjected to the largest combined load and therefore the stress is the largest; with the increasing pitch angle, the load gradually decreases and the stress is also smaller. The stress and displacement are the greatest when the wind blade is located at 120° angular position from its highest vertex.

  5. About the influence of turbine blade grid geometry on the wet steam flow in turbine stages

    International Nuclear Information System (INIS)

    Tornier, W.

    1980-01-01

    The wet steam flow in turbine stages leads the additional efficiency losses and to the dangers of erosion of rotor blades. Both phenomena are closely connected with the deposition of water droplets on turbine blading. As a result of analytical investigations of the motion of water droplets in turbine cascades it has been shown that the quantity of deposited water is clearly to be influenced by the blade geometry. Experimental investigations on the deposition of water on fixed blades in turbine cascades have been carried out with natural LP wet steam. The experimental results confirmed the dependence of the deposition rate on the blade geometry. (orig.) [de

  6. Vibration-based SHM System: Application to Wind Turbine Blades

    DEFF Research Database (Denmark)

    Tcherniak, D.; Mølgaard, Lasse Lohilahti

    2015-01-01

    This study presents an vibration-based system designed for structural health monitoring of wind turbine blades. Mechanical energy is introduced by means of an electromechanical actuator mounted inside the blade. The actuator's plunger periodically hits the blade structure; the induced vibrations ...

  7. A Numerical Analysis of Heat Transfer and Effectiveness on Film Cooled Turbine Blade Tip Models

    Science.gov (United States)

    Ameri, A. A.; Rigby, D. L.

    1999-01-01

    A computational study has been performed to predict the distribution of convective heat transfer coefficient on a simulated blade tip with cooling holes. The purpose of the examination was to assess the ability of a three-dimensional Reynolds-averaged Navier-Stokes solver to predict the rate of tip heat transfer and the distribution of cooling effectiveness. To this end, the simulation of tip clearance flow with blowing of Kim and Metzger was used. The agreement of the computed effectiveness with the data was quite good. The agreement with the heat transfer coefficient was not as good but improved away from the cooling holes. Numerical flow visualization showed that the uniformity of wetting of the surface by the film cooling jet is helped by the reverse flow due to edge separation of the main flow.

  8. Effect of the blade arc angle on the performance of a Savonius wind turbine

    Directory of Open Access Journals (Sweden)

    Zhaoyong Mao

    2015-05-01

    Full Text Available Savonius wind turbine is a common vertical axis wind turbine which simply comprises two or three arc-type blades and can generate power under poor wind conditions. With the aim of increasing the turbine’s power efficiency, the effect of the blade arc angle on the performance of a typical two-bladed Savonius wind turbine is investigated with a transient computational fluid dynamics method. Simulations were based on the Reynolds Averaged Navier–Stokes equations, and the renormalization group k − ε turbulent model was utilized. The numerical method was validated with existing experimental data. The results indicate that the turbine with a blade arc angle of 160 ∘ generates the maximum power coefficient, 0.2836, which is 8.37% higher than that from a conventional Savonius turbine.

  9. Damage detection in wind turbine blades using acoustic techniques

    International Nuclear Information System (INIS)

    Juengert, A.

    2013-01-01

    Facing climate change, the use of renewable energy gains importance. The wind energy sector grows very fast. Bigger and more powerful wind turbines will be built in the coming decades and the safety and reliability of the turbines will become more important. Wind turbine blades have to be inspected at regular intervals, because they are highly stressed during operation and a blade breakdown can cause big economic damages. The turbine blades consist of fiber reinforced plastics (GFRP/CFRP) and sandwich areas containing wood or plastic foam. The blades are manufactured as two halves and glued together afterwards. Typical damages are delaminations within the GFRP or the sandwich and missing adhesive or deficient bond at the bonding surfaces. The regular inspections of wind turbine blades are performed manually by experts and are limited to visual appraisals and simple tapping tests. To improve the inspections of wind turbine blades non-destructive testing techniques using acoustic waves are being developed. To detect delaminations within the laminates of the turbine blade, a local resonance spectroscopy was used. To detect missing bond areas from the outside of the blade the impulse-echo-technique was applied. This paper is an updated reprint of an article published on ndt.net in 2008. (author)

  10. Computational Fluid Dynamics Prediction of a Modified Savonius Wind Turbine with Novel Blade Shapes

    Directory of Open Access Journals (Sweden)

    Wenlong Tian

    2015-07-01

    Full Text Available The Savonius wind turbine is a type of vertical axis wind turbine (VAWTs that is simply composed of two or three arc-type blades which can generate power even under poor wind conditions. A modified Savonius wind turbine with novel blade shapes is introduced with the aim of increasing the power coefficient of the turbine. The effect of blade fullness, which is a main shape parameter of the blade, on the power production of a two-bladed Savonius wind turbine is investigated using transient computational fluid dynamics (CFD. Simulations are based on the Reynolds Averaged Navier-Stokes (RANS equations with a renormalization group turbulent model. This numerical method is validated with existing experimental data and then utilized to quantify the performance of design variants. Results quantify the relationship between blade fullness and turbine performance with a blade fullness of 1 resulting in the highest coefficient of power, 0.2573. This power coefficient is 10.98% higher than a conventional Savonius turbine.

  11. Computational method for the design of wind turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Vitale, A.J. [Instituto Argentino de Oceanografia, Camino La Carrindanga Km. 7.5, CC 804, B8000FWB Bahia Blanca (Argentina); Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Universidad Nacional del Sur, Dpto. de Ing. Electrica y de Computadoras, Av. Alem 1253, 8000 Bahia Blanca (Argentina); Rossi, A.P. [Universidad Tecnologica Nacional Facultad Regional Bahia Blanca, GESE, 11 de Abril 461, B8000LMI Bahia Blanca (Argentina); Universidad Nacional del Sur, Dpto. de Ing. Electrica y de Computadoras, Av. Alem 1253, 8000 Bahia Blanca (Argentina)

    2008-07-15

    Zeus Disenador was developed to design low-power, horizontal-axis wind turbine blades, by means of an iterative algorithm. With this software, it is possible to obtain the optimum blade shape for a wind turbine to satisfy energy requirements of an electric system with optimum rotor efficiency. The number of blades, the airfoil curves and the average wind velocity can be specified by the user. The user can also request particular edge conditions for the width of the blades and for the pitch angle. Results are provided in different windows. Two- and three-dimensional graphics show the aspect of the resultant blade. Numerical results are displayed for blade length, blade surface, pitch angle variation along the blade span, rotor angular speed, rotor efficiency and rotor output power. Software verifications were made by comparing rotor power and rotor efficiency for different designs. Results were similar to those provided by commercial wind generator manufacturers. (author)

  12. Failure analysis of gas turbine blades in a gas turbine engine used ...

    African Journals Online (AJOL)

    The gas turbine blade was made of Nickel based super alloys and was manufactured by investment casting method. The gas turbine blade under examination was operated at elevated temperatures in corrosive environmental attack such as oxidation, hot corrosion and sulphidation etc. The investigation on gas turbine ...

  13. Performance Analysis of NACA2420 as Wind Turbine Propeller Blade

    Directory of Open Access Journals (Sweden)

    Sulaeman Mustafa

    2017-03-01

    Full Text Available Wind is one of the popular renewable energy sources which is abundantly available either in land or at sea. The wind energy can be converted into electrical energy using wind turbines or wind energy conversion systems. However, the exploration and utilization of wind energy potential in Indonesia is not optimal yet. Therefore, in the present study, the performance of a NACA2420 airfoil as wind turbine blade is evaluated. The main objective of the present research is to determine the optimum angle of the propeller blade that can deliver the most optimum performance. In order to achieve the objectives, the wind turbine blade model was tested using a wind tunnel at wind speeds varying from 2 to 9 m/s. From this research, it is demonstrated that the tunnel has helped to increase the wind speed. The maximum wind speed was generated from the tunnel when the fan distance was 1.1 m. In addition, the experiment was also carried out by varying the pitch angles to be 00, 50, 80, 150, and 300. From the test measurements, it was found that the pitch angle of 50 produces the most optimal power which was at 221.039 watts with 0.401 of power coefficient.

  14. Metallurgy of gas turbine blades with integral shroud and its influence on blades performance

    International Nuclear Information System (INIS)

    Mazur, Z.; Marino, C.; Kubiak, J.

    1999-01-01

    The influence of the microstructure of the gas turbine blades with integral shroud on the blades performance is presented. The analysis of the solidification process of the gas turbine blades during conventionally casting process (equiaxed grains) with all elements which has influence on the mode of its solidification and variation of the microstructure is carried out. Also, the evaluation of the failure of the gas turbine blade is present. A detailed analysis of the blade tip shroud microstructure (presence of the equiaxed and columnar grains) and its influence on the failure initiation and propagation is carried out. Finally, conclusions and some necessary improvements of the blades casting process to prevent blades failures are presented. (Author) 2 refs

  15. Vibration analysis of gas turbine blade using FEM

    International Nuclear Information System (INIS)

    Iqbal, M.J.; Chohan, G.Y.; Khusnood, S.; Khan, M.A.

    2003-01-01

    In a typical turbo-machine, there is a stator row of blades, which guide the gases onto a rotor row of blades, to extract the mechanical power from the machine. A typical rotor blade was sees upstream disturbance from the stator row and as it rotates, receive a corresponding number of increasing and decreasing lift and moment forces alternating periodically, depending on the number of stator blades/nozzles/guide vanes. Thus all the blades in a turbo-machine receiver their major periodic excitation at a frequency equal to nozzle passing frequency. Since these forces are periodic, one has to consider several number of these harmonics in determining whether resonance takes place, when one of these harmonics coincides with any of the natural frequencies of the blades. Turbine blades have a variety of natural modes of vibration, predominantly as blade alone but also in combination with flexing of the disc rim. These mode occur at characteristic frequencies, which are determined by the distribution of mass and stiffness (in bending or torsion), resulting from the variable thickness over the blade area. Since the advent of steam turbines and their application in various sectors of industry, it is a common experience that a blade failure is a major cause of breakdown in these machines. Blade failures due to fatigue are predominantly vibration related. The dynamic loads on the blading can arise from many sources, the predominant being the source of the operation principles on which the machine is designed. This work deals with vibration analysis of a gas turbine blade using a finite element package ANSYS. Determined the natural frequencies and mode shapes for a turbine blade and a rectangular blade. Results have been validated experimentally using a rectangular blade. ANSYS results have also been compared against published results. (author)

  16. Measurements of Heat Transfer, Flow, and Pressures in a Simulated Turbine Blade Internal Cooling Passage

    National Research Council Canada - National Science Library

    Russell, Louis

    1997-01-01

    ... cooling passage of a turbine blade. The objective of this study was to generate a set of experimental data that could be used for validation of computer codes that would be used to model internal cooling...

  17. Study on torsion arc blade type horizontal axis wind turbine; Nejire enko yokugata suihei jiku fusha ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Kojima, N.; Kishimura, K. [Meiji University, Tokyo (Japan)

    1996-10-27

    Discussing the rotor blades of the torsion arc blade type (TABT) wind turbine, difference in windmilling characteristics was determined between elliptic blades and rectangular blades by theoretical analysis and model experiment. Experimental generation of power was carried out using a test wind turbine in the natural wind. First, elliptic blades were bent into arcs and fixed to shaft. The action force was determined calculating the blade area and the wind velocity vertical thereto. Furthermore, the force in the direction to turn the rotor was determined with the effect of the part behind the blade taken into account. The rotation-curbing air resistance in the flank direction that a rotor experiences was subtracted to determine the torque generated. A formula was derived for the elliptic blade. Second, a formula was derived in the same way for the case of rectangular blades. In conclusion, in the case of 6-blade wind turbine, the rate of responsibility for wind turbine rotation of the part behind the blade was approximately 50% of the part in front of the blade. Shape coefficients were introduced into the theory, which resulted in values agreeing well with values obtained from experiments. Elliptic blades yielded more power than rectangular blades at the same wind velocity. High in durability, the TABT wind turbine is expected to be put into practical use as a compact auxiliary power generating device. 2 refs., 14 figs.

  18. Reliability of wind turbine blades: An overview of materials testing

    DEFF Research Database (Denmark)

    Holmes, John W.; Sørensen, Bent F.; Brøndsted, Povl

    2007-01-01

    The structural reliability of wind turbine components can have a profound impact on both the profitability and reputation of a wind turbine manufacturer or supplier of wind turbine components. The issue of reliability is of critical concern when large wind farm co-operatives are considered......, and when wind turbines are located in remote regions where the cost of inspections and repairs can be very high. From a structural viewpoint, wind turbine blades are subjected to very complex loading histories with coupled deformation modes. The long-term reliability of wind turbine blades requires...... an understanding of how damage develops in composite structures, composite materials and adhesives. Designing reliable wind turbine blades also requires the further development of laboratory scale and full scale test methods to evaluate the structural response and durability of new materials under various loading...

  19. Airfoil family design for large offshore wind turbine blades

    International Nuclear Information System (INIS)

    Méndez, B; Munduate, X; Miguel, U San

    2014-01-01

    Wind turbine blades size has scaled-up during last years due to wind turbine platform increase especially for offshore applications. The EOLIA project 2007-2010 (Spanish Goverment funded project) was focused on the design of large offshore wind turbines for deep waters. The project was managed by ACCIONA Energia and the wind turbine technology was designed by ACCIONA Windpower. The project included the design of a wind turbine airfoil family especially conceived for large offshore wind turbine blades, in the order of 5MW machine. Large offshore wind turbines suffer high extreme loads due to their size, in addition the lack of noise restrictions allow higher tip speeds. Consequently, the airfoils presented in this work are designed for high Reynolds numbers with the main goal of reducing blade loads and mantainig power production. The new airfoil family was designed in collaboration with CENER (Spanish National Renewable Energy Centre). The airfoil family was designed using a evolutionary algorithm based optimization tool with different objectives, both aerodynamic and structural, coupled with an airfoil geometry generation tool. Force coefficients of the designed airfoil were obtained using the panel code XFOIL in which the boundary layer/inviscid flow coupling is ineracted via surface transpiration model. The desing methodology includes a novel technique to define the objective functions based on normalizing the functions using weight parameters created from data of airfoils used as reference. Four airfoils have been designed, here three of them will be presented, with relative thickness of 18%, 21%, 25%, which have been verified with the in-house CFD code, Wind Multi Block WMB, and later validated with wind tunnel experiments. Some of the objectives for the designed airfoils concern the aerodynamic behavior (high efficiency and lift, high tangential coefficient, insensitivity to rough conditions, etc.), others concern the geometry (good for structural design

  20. The Triple Spar Campaign: Implementation and Test of a Blade Pitch Controller on a Scaled Floating Wind Turbine Model

    DEFF Research Database (Denmark)

    Yu, Wenye; Lemmer, F.; Bredmose, Henrik

    2017-01-01

    In this project by the University of Stuttgart, DTU Wind Energy and CENER, a real-time blade-pitch control system was implemented on a scaled model in a combined wind-and-wave tank. A simplified low-order simulation model including aerodynamics, hydrodynamics, mooring dynamics and structural dyna...

  1. Effect of Wavy Trailing Edge on 100meter Flatback Wind Turbine Blade

    Science.gov (United States)

    Yang; Baeder, J. D.

    2016-09-01

    The flatback trailing edge design for modern 100meter wind turbine blade has been developed and proposed to make wind turbine blade to be slender and lighter. On the other hand, it will increase aerodynamic drag; consequently the increased drag diminishes turbine power generation. Thus, an aerodynamic drag reducing technique should be accompanied with the flatback trailing edge in order to prevent loss of turbine power generation. In this work, a drag mitigation design, span-wise wavy trailing edge blade, has been applied to a modern 100meter blade. The span-wise trailing edge acts as a vortex generator, and breaks up the strong span-wise coherent trailing edge vortex structure at the flatback airfoil trailing edge which is a major source of large drag. Three-dimensional unsteady Computational Fluid Dynamics (CFD) simulations have been performed for real scale wind turbine blade geometries. Delayed Detached Eddy Simulation (DDES) with the modified laminar-turbulent transition model has been applied to obtain accurate flow field predictions. Graphical Processor Unit (GPU)-accelerated computation has been conducted to reduce computational costs of the real scale wind turbine blade simulations. To verify the structural reliability of the wavy modification of the blade a simple Eigen buckling analysis has been performed in the current study.

  2. Turbine blade with spar and shell

    Science.gov (United States)

    Davies, Daniel O [Palm City, FL; Peterson, Ross H [Loxahatchee, FL

    2012-04-24

    A turbine blade with a spar and shell construction in which the spar and the shell are both secured within two platform halves. The spar and the shell each include outward extending ledges on the bottom ends that fit within grooves formed on the inner sides of the platform halves to secure the spar and the shell against radial movement when the two platform halves are joined. The shell is also secured to the spar by hooks extending from the shell that slide into grooves formed on the outer surface of the spar. The hooks form a serpentine flow cooling passage between the shell and the spar. The spar includes cooling holes on the lower end in the leading edge region to discharge cooling air supplied through the platform root and into the leading edge cooling channel.

  3. Determination of Turbine Blade Life from Engine Field Data

    Science.gov (United States)

    Zaretsky, Erwin V.; Litt, Jonathan S.; Hendricks, Robert C.; Soditus, Sherry M.

    2013-01-01

    It is probable that no two engine companies determine the life of their engines or their components in the same way or apply the same experience and safety factors to their designs. Knowing the failure mode that is most likely to occur minimizes the amount of uncertainty and simplifies failure and life analysis. Available data regarding failure mode for aircraft engine blades, while favoring low-cycle, thermal-mechanical fatigue (TMF) as the controlling mode of failure, are not definitive. Sixteen high-pressure turbine (HPT) T-1 blade sets were removed from commercial aircraft engines that had been commercially flown by a single airline and inspected for damage. Each set contained 82 blades. The damage was cataloged into three categories related to their mode of failure: (1) TMF, (2) Oxidation/erosion (O/E), and (3) Other. From these field data, the turbine blade life was determined as well as the lives related to individual blade failure modes using Johnson-Weibull analysis. A simplified formula for calculating turbine blade life and reliability was formulated. The L10 blade life was calculated to be 2427 cycles (11 077 hr). The resulting blade life attributed to O/E equaled that attributed to TMF. The category that contributed most to blade failure was Other. If there were no blade failures attributed to O/E and TMF, the overall blade L(sub 10) life would increase approximately 11 to 17 percent.

  4. Effects of defects in composite wind turbine blades – Part 2: Progressive damage modeling of fiberglass-reinforced epoxy composites with manufacturing-induced waves

    Directory of Open Access Journals (Sweden)

    J. W. Nelson

    2017-12-01

    Full Text Available Composite wind turbine blades are typically reliable; however, premature failures are often in regions of manufacturing defects. While the use of damage modeling has increased with improved computational capabilities, they are often performed for worst-case scenarios in which damage or defects are replaced with notches or holes. To better understand and predict these effects, an effects-of-defects study has been undertaken. As a portion of this study, various progressive damage modeling approaches were investigated to determine if proven modeling capabilities could be adapted to predict damage progression of composite laminates with typical manufacturing flaws commonly found in wind turbine blades. Models were constructed to match the coupons from, and compare the results to, the characterization and material testing study presented as a companion. Modeling methods were chosen from established methodologies and included continuum damage models (linear elastic with Hashin failure criteria, user-defined failure criteria, nonlinear shear criteria, a discrete damage model (cohesive elements, and a combined damage model (nonlinear shear with cohesive elements. A systematic, combined qualitative–quantitative approach was used to compare consistency, accuracy, and predictive capability for each model to responses found experimentally. Results indicated that the Hashin and combined models were best able to predict material response to be within 10 % of the strain at peak stress and within 10 % of the peak stress. In both cases, the correlation was not as accurate as the wave shapes were changed in the model; correlation was still within 20 % in many cases. The other modeling approaches did not correlate well within the comparative framework. Overall, the results indicate that this combined approach may provide insight into blade performance with known defects when used in conjunction with a probabilistic flaw framework.

  5. Long-period gratings for selective monitoring of loads on a wind turbine blade.

    Science.gov (United States)

    Glavind, L; Buggy, S; Canning, J; Gao, S; Cook, K; Luo, Y; Peng, G D; Skipper, B F; Kristensen, M

    2014-06-20

    An optical fiber sensor based on long-period gratings (LPG) for selective measurements of flap- and edge-wise bending of a wind turbine blade is presented. Two consecutive LPGs separated by 40 mm interfere to improve resolution and reduce noise in a D-shaped fiber. The mode profile of the device was characterized experimentally to provide a model describing the mode couplings. The sensor was tested on a wind turbine blade.

  6. Application of transition modelling in CFD for use with turbine blades

    CSIR Research Space (South Africa)

    Dunn, Dwain I

    2011-09-01

    Full Text Available achieved by the addition of the transition model (as in the boundary layer and Spalart-Allmaras with transition) compared to those without (Yang-shih k-e and Spalart-Allmaras without transition)....

  7. Numerical and experimental investigation of turbine blade film cooling

    Science.gov (United States)

    Berkache, Amar; Dizene, Rabah

    2017-12-01

    The blades in a gas turbine engine are exposed to extreme temperature levels that exceed the melting temperature of the material. Therefore, efficient cooling is a requirement for high performance of the gas turbine engine. The present study investigates film cooling by means of 3D numerical simulations using a commercial code: Fluent. Three numerical models, namely k-ɛ, RSM and SST turbulence models; are applied and then prediction results are compared to experimental measurements conducted by PIV technique. The experimental model realized in the ENSEMA laboratory uses a flat plate with several rows of staggered holes. The performance of the injected flow into the mainstream is analyzed. The comparison shows that the RANS closure models improve the over-predictions of center-line film cooling velocities that is caused by the limitations of the RANS method due to its isotropy eddy diffusivity.

  8. Wind Turbine Blade CAD Models Used as Scaffolding Technique to Teach Design Engineers

    Science.gov (United States)

    Irwin, John

    2013-01-01

    The Siemens PLM CAD software NX is commonly used for designing mechanical systems, and in complex systems such as the emerging area of wind power, the ability to have a model controlled by design parameters is a certain advantage. Formula driven expressions based on the amount of available wind in an area can drive the amount of effective surface…

  9. Vibration-Based Damage Identification in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Ulriksen, Martin Dalgaard; Tcherniak, Dmitri; Damkilde, Lars

    Due to the existing trend of placing wind turbines in impassable terrain, for example, offshore, these structures constitute prime candidates for being subjected to structural health monitoring (SHM). The wind turbine blades have in particular been paid research attention [1] as these compose one...... of the most common and critical components to fail in the turbines [2]. The standard structural integrity assessment of blades is based on visual inspection, which requires the turbine in question to be stopped while inspections are conducted. This procedure is extremely costly and tedious, hence emphasizing...

  10. Wind tunnel study of helical and straight-bladed vertical-axis wind turbine wakes

    Science.gov (United States)

    Bagheri, Maryam; Araya, Daniel

    2017-11-01

    It is hypothesized that blade curvature can serve as a passive means to control fluid entrainment and wake recovery in vertical-axis wind turbine (VAWT) arrays. We test this experimentally in a wind tunnel using two different VAWT configurations, one with straight blades and another with helical blades, keeping all other experimental parameters fixed. A small-scale, commercially available VAWT (15W max power) is used as the baseline wind tunnel model in each case. The commercial VAWT blades are replaced with either straight or helical blades that are 3D-printed extrusions of the same airfoil cross-section. Results from smoke flow visualization, three-component wake velocity measurements, and turbine power data are presented. These results give insight into the potential use of VAWTs with curved blades in utility-scale wind farms.

  11. Microscale Fracture of Composite Materials for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Martyniuk, Karolina

    materials models can be developed if the understanding of the microscale damage- the first stage of material failure- is increased. Therefore it is important to characterize materials’ microstructures and micro-cracks initiation and propagation.The microstructure of fibre reinforced composite materials...... which are the most extensively used in the rotor blades, has been shown to play an important role on the overall response of the material. The properties of a fibre/matrix interface have been found to have a significant influence on the macroscopic behavior of composites. Therefore, the characterization......Due to the increase in wind turbines size it is essential that weight savings due to design changes do not compromise the reliability of the rotor blades. The reliability can be increased by improving design rules and the material models that describe the materials properties. More reliable...

  12. Independent Blade Pitch Controller Design for a Three-Bladed Turbine Using Disturbance Accommodating Control: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Na; Wright, Alan D.; Johnson, Kathryn E.

    2016-07-29

    Two independent pitch controllers (IPCs) based on the disturbance accommodating control (DAC) algorithm are designed for the three-bladed Controls Advanced Research Turbine to regulate rotor speed and to mitigate blade root flapwise bending loads in above-rated wind speed. One of the DAC-based IPCs is designed based on a transformed symmetrical-asymmetrical (TSA) turbine model, with wind disturbances being modeled as a collective horizontal component and an asymmetrical linear shear component. Another DAC-based IPC is designed based on a multiblade coordinate (MBC) transformed turbine model, with a horizontal component and a vertical shear component being modeled as step waveform disturbance. Both of the DAC-based IPCs are found via a regulation equation solved by Kronecker product. Actuator dynamics are considered in the design processes to compensate for actuator phase delay. The simulation study shows the effectiveness of the proposed DAC-based IPCs compared to a proportional-integral (PI) collective pitch controller (CPC). Improvement on rotor speed regulation and once-per-revolution and twice-per-revolution load reductions has been observed in the proposed IPC designs.

  13. Aerodynamic design and analysis of small horizontal axis wind turbine blades

    Science.gov (United States)

    Tang, Xinzi

    This work investigates the aerodynamic design and analysis of small horizontal axis wind turbine blades via the blade element momentum (BEM) based approach and the computational fluid dynamics (CFD) based approach. From this research, it is possible to draw a series of detailed guidelines on small wind turbine blade design and analysis. The research also provides a platform for further comprehensive study using these two approaches. The wake induction corrections and stall corrections of the BEM method were examined through a case study of the NREL/NASA Phase VI wind turbine. A hybrid stall correction model was proposed to analyse wind turbine power performance. The proposed model shows improvement in power prediction for the validation case, compared with the existing stall correction models. The effects of the key rotor parameters of a small wind turbine as well as the blade chord and twist angle distributions on power performance were investigated through two typical wind turbines, i.e. a fixed-pitch variable-speed (FPVS) wind turbine and a fixed-pitch fixed-speed (FPFS) wind turbine. An engineering blade design and analysis code was developed in MATLAB to accommodate aerodynamic design and analysis of the blades.. The linearisation for radial profiles of blade chord and twist angle for the FPFS wind turbine blade design was discussed. Results show that, the proposed linearisation approach leads to reduced manufacturing cost and higher annual energy production (AEP), with minimal effects on the low wind speed performance. Comparative studies of mesh and turbulence models in 2D and 3D CFD modelling were conducted. The CFD predicted lift and drag coefficients of the airfoil S809 were compared with wind tunnel test data and the 3D CFD modelling method of the NREL/NASA Phase VI wind turbine were validated against measurements. Airfoil aerodynamic characterisation and wind turbine power performance as well as 3D flow details were studied. The detailed flow

  14. Analytical and Numerical Investigation of Lacing Wire Damage Induced Mistuning in Turbine Blade Packet

    Directory of Open Access Journals (Sweden)

    Mangesh S. Kotambkar

    2014-01-01

    Full Text Available Investigations of modal parameters for a mistuned packet of turbine blades due to lacing wire damage are reported using analytical and numerical studies with a simplified model. The turbine blade is assumed to be an Euler-Bernoulli beam connected with a lacing wire which is modeled as a mass less linear elastic spring. Thus, the blade is considered as a continuous system and lacing wire as a discrete system. The analytical results using Eigen value analysis are compared with numerical results obtained using commercial finite element package. In real life situation, though not reported in the literature, it is the failure of lacing wire that occurs quite often compared to the turbine blade and acts as precursor to the subsequent blade damage if it goes undetected. Therefore, studying the modal parameters of the grouped turbine blades in the context of lacing wire failure becomes important. The effect of variation of lacing wire location and stiffness indicative of damage resulting in the loss of stiffness on modal parameters is investigated. The study reveals a lot of fundamental understandings pertaining to dynamic behavior of grouped blades compared to the stand-alone blade under the influence of damaged lacing wire.

  15. Future Materials for Wind Turbine Blades - A Critical Review

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran

    2012-01-01

    Wind turbine industry is continuously evaluating material systems to replace the current thermoset composite technologies. Since turbine blades are the key component in the wind turbines and the size of the blade is increasing in today’s wind design, the material selection has become crucial...... focusing several factors like less weight, less price, higher performance, longer life, ease of processing, and capability of recycling. In the present market scenario, wind industry needs to improve their business for onshore and for off-shore applications demonstrating the new blade designs and stating...... higher performance under severe environmental conditions. The current article reviews various material alternatives and demonstrates the advantageous and disadvantageous for future wind turbine blade developments....

  16. Ion beam analysis of gas turbine blades: evaluation of refurbishment ...

    Indian Academy of Sciences (India)

    sections of turbine blade samples by proton microbeam. In the cross-sections of refurbished and used samples, distinct regions were identified corresponding to the base superalloy, original protection layer and applied coating for refurbishment.

  17. Wind Turbine Blades: An End of Life Perspective

    DEFF Research Database (Denmark)

    Beauson, Justine; Brøndsted, Povl

    2016-01-01

    In 2016, the first offshore windfarm constructed in the world—located in Denmark, near Ravnsborg—is turning 25 years old, and will soon be decommissioned. After decommissioning, most of the material of the turbine can be recycled; only the composite materials found in the blades represent...... a challenge. This part looks at end of life solutions for this material. Wind turbine blade structure and material are described. The ends of life solutions existing and under development are detailed....

  18. Hybrid anisotropic materials for wind power turbine blades

    CERN Document Server

    Golfman, Yosif

    2012-01-01

    Based on rapid technological developments in wind power, governments and energy corporations are aggressively investing in this natural resource. Illustrating some of the crucial new breakthroughs in structural design and application of wind energy generation machinery, Hybrid Anisotropic Materials for Wind Power Turbine Blades explores new automated, repeatable production techniques that expand the use of robotics and process controls. These practices are intended to ensure cheaper fabrication of less-defective anisotropic material composites used to manufacture power turbine blades. This boo

  19. Water droplet erosion of stainless steel steam turbine blades

    Science.gov (United States)

    Kirols, H. S.; Kevorkov, D.; Uihlein, A.; Medraj, M.

    2017-08-01

    Steam turbine blades are highly subjected to water droplet erosion (WDE) caused by high energy impingement of liquid water droplets. However, most of the published research on this wear phenomenon is performed on laboratory test rigs, instead of addressing WDE of actual steam turbine blades. In this work, the progression of erosion on the surface of ex-service low pressure steam turbine blades was investigated using scanning electron microscopy. The erosion appearance and mechanisms are compared with laboratory test rig results that are carried out using a rotating disk rig according to ASTM G73 standard. Initial and advanced erosion stages could be observed on the steam turbine blades. Similar to the WDE rig coupons, initial pits and cracks were preceded by blade surface roughening through the formation of asperities and depressions. In addition, it was also observed that the twist angle of the turbine blade around its diagonal, is an important parameter that influences its WDE. Twist angle has an effect on: impact angle, erosion appearance, impact speed, and the affected area. Furthermore, according to the current experimental results, multi-ray rig erosion test results are considered the closest simulation to the actual ex-service blade in terms of damage appearance.

  20. Comparison of blade loads of fixed and free yawing wind turbine

    Science.gov (United States)

    Cheney, M. C.; Bielawa, R. L.

    1978-01-01

    The self regulating composite bearingless wind turbine utilizes an automatic pitch control concept and a completely unrestrained yawing degree of freedom. Aerodynamic moments caused by skewed flow provide the control to align the wind turbine with the wind. Model tests demonstrated the feasibility of the concept and analytical studies showed the free system to experience lower blade loads compared to the fixed system.

  1. Stress analysis and life prediction of gas turbine blade

    Science.gov (United States)

    Hsiung, H. C.; Dunn, A. J.; Woodling, D. R.; Loh, D. L.

    1988-01-01

    A stress analysis procedure is presented for a redesign of the Space Shuttle Main Engine high pressure fuel turbopump turbine blades. The analysis consists of the one-dimensional scoping analysis to support the design layout and the follow-on three-dimensional finite element analysis to confirm the blade design at operating loading conditions. Blade life is evaluated based on high-cycle fatigue and low-cycle fatigue.

  2. Modeling of gas-liquid mass transfer in a stirred tank bioreactor agitated by a Rushton turbine or a new pitched blade impeller.

    Science.gov (United States)

    Gelves, Ricardo; Dietrich, A; Takors, Ralf

    2014-03-01

    A combined computational fluid dynamics (CFD) and population balance model (PBM) approach has been applied to simulate hydrodynamics and mass transfer in a 0.18 m(3) gas-liquid stirred bioreactor agitated by (1) a Rushton turbine, and (2) a new pitched blade geometry with rotating cartridges. The operating conditions chosen were motivated by typical settings used for culturing mammalian cells. The effects of turbulence, rotating flow, bubbles breakage and coalescence were simulated using the k-ε, multiple reference frame (MRF), Sliding mesh (SM) and PBM approaches, respectively. Considering the new pitched blade geometry with rotating aeration microspargers, [Formula: see text] mass transfer was estimated to be 34 times higher than the conventional Rushton turbine set-up. Notably, the impeller power consumption was modeled to be about 50 % lower. Independent [Formula: see text] measurements applying the same operational conditions confirmed this finding. Motivated by these simulated and experimental results, the new aeration and stirring device is qualified as a very promising tool especially useful for cell culture applications which are characterized by the challenging problem of achieving relatively high mass transfer conditions while inserting only low stirrer energy.

  3. Service failure of hot-stage turbine blades:

    Science.gov (United States)

    Oldfield, William; Oldfield, Freda M.

    1993-10-01

    Surface-connected porosity in current military aircraft hot-stage turbine engine blades is associated with blade failure. Oxidation ratcheting is suggested as the failure mechanism. Sta- tistical comparison of new and used blade populations showed that for blades cast with an equiaxed structure, the porosity in new blades was associated with crack formation on the con- cave surface of the used blades. The pores did not tend to develop into cracks on the compressed (convex) surface of the blade. Insufficient suitable data on directionally solidified blades pre- vented similar statistical correlations. However, metallography of the directionally solidified blades showed that the in-service cracks were related to oxidation inside surface-connected pores and that the cracks were oriented in the same direction as the (axial) casting pores. Thus, the proposed failure mechanism through ratcheting is based on the following insights: (1) the blades are thermally cycled as a normal part of service; (2) the hot blades expand and the open pores are filled with oxide; (3) when the blade is cooled, thermal contraction of the metal is greater than the oxide, causing compressive stress and yield; and (4) thermal expansion of the blades opens the pores again, since yield relaxed compressive stress at low temperature. These insights were supported by metallographic and computer-simulation studies which showed that the pores grow 20 to 50 pct in width per 100 missions (about 90 hours of operation) for a military aircraft on a typical mission profile.

  4. Aerodynamics and Optimal Design of Biplane Wind Turbine Blades

    Science.gov (United States)

    Chiu, Phillip

    In order to improve energy capture and reduce the cost of wind energy, in the past few decades wind turbines have grown significantly larger. As their blades get longer, the design of the inboard region (near the blade root) becomes a trade-off between competing structural and aerodynamic requirements. State-of-the-art blades require thick airfoils near the root to efficiently support large loads inboard, but those thick airfoils have inherently poor aerodynamic performance. New designs are required to circumvent this design compromise. One such design is the "biplane blade", in which the thick airfoils in the inboard region are replaced with thinner airfoils in a biplane configuration. This design was shown previously to have significantly increased structural performance over conventional blades. In addition, the biplane airfoils can provide increased lift and aerodynamic efficiency compared to thick monoplane inboard airfoils, indicating a potential for increased power extraction. This work investigates the fundamental aerodynamic aspects, aerodynamic design and performance, and optimal structural design of the biplane blade. First, the two-dimensional aerodynamics of biplanes with relatively thick airfoils are investigated, showing unique phenomena which arise as a result of airfoil thickness. Next, the aerodynamic design of the full biplane blade is considered. Two biplane blades are designed for optimal aerodynamic loading, and their aerodynamic performance quantified. Considering blades with practical chord distributions and including the drag of the mid-blade joint, it is shown that biplane blades have comparable power output to conventional monoplane designs. The results of this analysis also show that the biplane blades can be designed with significantly less chord than conventional designs, a characteristic which enables larger blade designs. The aerodynamic loads on the biplane blades are shown to be increased in gust conditions and decreased under

  5. A New Adaptive Response Surface Model for Reliability Analysis of 2.5D C/SiC Composite Turbine Blade

    Science.gov (United States)

    Chang, Yaning; Sun, Zhigang; Sun, Weiyi; Song, Yingdong

    2017-11-01

    In order to calculate the failure probability of complex structures such as a 2.5D/SiC composites turbine blade and improve the structure safety, a new adaptive model of Response Surface (RS) analysis has been developed in this paper, which can improve the computational efficiency of structural failure problem while ensure the accuracy. The Gaussian Process Regression (GPR) theory was used to establish the RS and reconstruct the performance function of structure. And, an Adaptive Latin hypercube Sampling (ALHS) strategy was adopted in the process of establishing and correcting the RS. Finally the Direct Simulation Monte Carlo(DSMC)was utilized to calculate the failure probability of the performance function replacing the complex structure. Two numerical examples were calculated to validate the accuracy and computational efficiency of the proposed method. Additionally the finite element stress analysis results of 2.5D C/SiC composite turbine blade were used to structural reliability analysis by the proposed method. The approach in this paper provides a new way to evaluate the risk of the complex structures.

  6. Antenna Gain Impact on UWB Wind Turbine Blade Deflection Sensing

    DEFF Research Database (Denmark)

    Zhang, Shuai; Franek, Ondrej; Byskov, Claus

    2018-01-01

    effective (or equivalent) isotropic radiated power (EIRP), an HG tip antenna inside a blade gives stronger direct pulse amplitudes and better pulse waveforms for accurate and reliable distance estimations than the LG. Moreover, the direct pulse with the HG antenna is also closer to the blade surface, which...... a blade). Higher antenna gain enlarges both direct pulse and multipath but in different levels. To verify the simulations, time-domain measurements are performed with a full 37-meter blade. Pulse waveforms and power delay profiles are measured. From all the studies, it follows that: with the similar......Antenna gain impact on UWB wind turbine blade deflection sensing is studied in this paper. Simulations are applied with a 4.5-meter blade tip. The antennas with high gain (HG) and low gain (LG) in free space are simulated inside a blade. It is interesting to find that tip antennas with HG and LG...

  7. Turbine blade squealer tip rail with fence members

    Science.gov (United States)

    Little, David A

    2012-11-20

    A turbine blade includes an airfoil, a blade tip section, a squealer tip rail, and a plurality of chordally spaced fence members. The blade tip section includes a blade tip floor located at an end of the airfoil distal from the root. The blade tip floor includes a pressure side and a suction side joined together at chordally spaced apart leading and trailing edges of the airfoil. The squealer tip rail extends radially outwardly from the blade tip floor adjacent to the suction side and extends from a first location adjacent to the airfoil trailing edge to a second location adjacent to the airfoil leading edge. The fence members are located between the airfoil leading and trailing edges and extend radially outwardly from the blade tip floor and axially from the squealer tip rail toward the pressure side.

  8. Study on visual detection method for wind turbine blade failure

    Science.gov (United States)

    Chen, Jianping; Shen, Zhenteng

    2018-02-01

    Start your abstract here…At present, the non-destructive testing methods of the wind turbine blades has fiber bragg grating, sound emission and vibration detection, but there are all kinds of defects, and the engineering application is difficult. In this regard, three-point slope deviation method, which is a kind of visual inspection method, is proposed for monitoring the running status of wind turbine blade based on the image processing technology. A better blade image can be got through calibration, image splicing, pretreatment and threshold segmentation algorithm. Design of the early warning system to monitor wind turbine blade running condition, recognition rate, stability and impact factors of the method were statistically analysed. The experimental results shown showed that it has highly accurate and good monitoring effect.

  9. Unsustainable Wind Turbine Blade Disposal Practices in the United States.

    Science.gov (United States)

    Ramirez-Tejeda, Katerin; Turcotte, David A; Pike, Sarah

    2017-02-01

    Finding ways to manage the waste from the expected high number of wind turbine blades in need of disposal is crucial to harvest wind energy in a truly sustainable manner. Landfilling is the most cost-effective disposal method in the United States, but it imposes significant environmental impacts. Thermal, mechanical, and chemical processes allow for some energy and/or material recovery, but they also carry potential negative externalities. This article explores the main economic and environmental issues with various wind turbine blade disposal methods. We argue for the necessity of policy intervention that encourages industry to develop better technologies to make wind turbine blade disposal sustainable, both environmentally and economically. We present some of the technological initiatives being researched, such as the use of bio-derived resins and thermoplastic composites in the manufacturing process of the blades.

  10. Investigation of heat transfer and flow using ribs within gas turbine blade cooling passage: Experimental and hybrid LES/RANS modeling

    Science.gov (United States)

    Kumar, Sourabh

    Gas turbines are extensively used for aircraft propulsion, land based power generation and various industrial applications. Developments in innovative gas turbine cooling technology enhance the efficiency and power output, with an increase in turbine rotor inlet temperatures. These advancements of turbine cooling have allowed engine design to exceed normal material temperature limits. For internal cooling design, techniques for heat extraction from the surfaces exposed to hot stream are based on the increase of heat transfer areas and on promotion of turbulence of the cooling flow. In this study, it is obtained by casting repeated continuous V and broken V shaped ribs on one side of the two pass square channel into the core of blade. Despite extensive research on ribs, only few papers have validated the numerical data with experimental results in two pass channel. In the present study, detailed experimental investigation is carried out for two pass square channels with 180° turn. Detailed heat transfer distribution occurring in the ribbed passage is reported for steady state experiment. Four different combinations of 60° and Broken 60° V ribs in channel are considered. Thermocouples are used to obtain the temperature on the channel surface and local heat transfer coefficients are obtained for various Reynolds numbers, within the turbulent flow regime. Area averaged data are calculated in order to compare the overall performance of the tested ribbed surface and to evaluate the degree of heat transfer enhancement induced by the ribs with. Flow within the channels is characterized by heat transfer enhancing ribs, bends, rotation and buoyancy effects. Computational Fluid Dynamics (CFD) simulations were carried out for the same geometries using different turbulence models such as k-o Shear stress transport (SST) and Reynolds stress model (RSM). These CFD simulations were based on advanced computing in order to improve the accuracy of three dimensional metal

  11. Certification of CFD heat transfer software for turbine blade analysis

    Science.gov (United States)

    Jordan, William A.

    2004-01-01

    Accurate modeling of heat transfer effects is a critical component of the Turbine Branch of the Turbomachinery and Propulsion Systems Division. Being able to adequately predict and model heat flux, coolant flows, and peak temperatures are necessary for the analysis of high pressure turbine blades. To that end, the primary goal of my internship this summer will be to certify the reliability of the CFD program GlennHT for the purpose of turbine blade heat transfer analysis. GlennHT is currently in use by the engineers in the Turbine Branch who use the FORTRAN 77 version of the code for analysis. The program, however, has been updated to a FORTRAN 90 version which is more robust than the older code. In order for the new code to be distributed for use, its reliability must first be certified. Over the course of my internship I will create and run test cases using the FORTRAN 90 version of GlennHT and compare the results to older cases which are known to be accurate, If the results of the new code match those of the sample cases then the newer version will be one step closer to certification for distribution. In order to complete these it will first be necessary to become familiar with operating a number of other programs. Among them are GridPro, which is used to create a grid mesh around a blade geometry, and FieldView, whose purpose is to graphically display the results from the GlennHT program. Once enough familiarity is established with these programs to render them useful, then the work of creating and running test scenarios will begin. The work is additionally complicated by a transition in computer hardware. Most of the working computers in the Turbine Branch are Silicon Graphics machines, which will soon be replaced by LINUX PC's. My project is one of the first to make use the new PC's. The change in system architecture however, has created several software related issues which have greatly increased the time and effort investments required by the project

  12. A New Energy-Critical Plane Damage Parameter for Multiaxial Fatigue Life Prediction of Turbine Blades

    Directory of Open Access Journals (Sweden)

    Zheng-Yong Yu

    2017-05-01

    Full Text Available As one of fracture critical components of an aircraft engine, accurate life prediction of a turbine blade to disk attachment is significant for ensuring the engine structural integrity and reliability. Fatigue failure of a turbine blade is often caused under multiaxial cyclic loadings at high temperatures. In this paper, considering different failure types, a new energy-critical plane damage parameter is proposed for multiaxial fatigue life prediction, and no extra fitted material constants will be needed for practical applications. Moreover, three multiaxial models with maximum damage parameters on the critical plane are evaluated under tension-compression and tension-torsion loadings. Experimental data of GH4169 under proportional and non-proportional fatigue loadings and a case study of a turbine disk-blade contact system are introduced for model validation. Results show that model predictions by Wang-Brown (WB and Fatemi-Socie (FS models with maximum damage parameters are conservative and acceptable. For the turbine disk-blade contact system, both of the proposed damage parameters and Smith-Watson-Topper (SWT model show reasonably acceptable correlations with its field number of flight cycles. However, life estimations of the turbine blade reveal that the definition of the maximum damage parameter is not reasonable for the WB model but effective for both the FS and SWT models.

  13. Accelerated rain erosion of wind turbine blade coatings

    DEFF Research Database (Denmark)

    Zhang, Shizhong

    During operation, the fast-moving blades of wind turbines are exposed to continuous impacts with rain droplets, hail, insects, or solid particles. This can lead to erosion of the blades, whereby the electrical efficiency is compromised and expensive repairs may be required. One possible solution...... to this problem is elastic blade coatings, which are able to absorb the impact energy without crack formation. The purpose of the work presented in this thesis has been to design and construct a laboratory experimentation device, which allows an accelerated and reliable evaluation of existing or novel blade...

  14. Design and manufacture of radar absorbing wind turbine blades - final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2005-02-15

    This report describes the results of a collaborative project between QinetiQ Ltd and NOI (Scotland) Ltd to design and manufacture radar absorbent wind turbine blades. The main objectives were to: use predictive modelling to understand the contribution made by the blade to radar cross section (RCS) of the complete turbine; confirm that the turbine RCS could feasibility be reduced to appropriate levels through the use of radar absorbent material (RAM); and to demonstrate that introduction of stealth technology within current composite sections would allow RAM variants of the blade materials to be manufactured with minimal impact on the structure. The RCS of a turbine was predicted at frequencies at which representative air traffic control (ATC), weather and marine navigation radar systems operate. The material compositions that exist on the blades produced by NOI were studied and methods by which RAM could be introduced to each region were identified. RCS predictions for a blade having RAM over its surface were then repeated. The study showed that it was possible to modify all material regions of the NOI blades to create RAM with little or no degradation in structural properties, thus reducing detection by non-Doppler radar and ATC radars. A full practical demonstration of a stealthy turbine is recommended to allow the benefits of RCS reduction through the use of RAM to be quantified by all stakeholders.

  15. Wind turbine blades for harnessing energy from Malaysian low speed wind - manufacturing technique

    International Nuclear Information System (INIS)

    Abas Abd Wahab; Azmin Shakrine

    2000-01-01

    Blades for wind turbine to harness energy in the Malaysia low speed winds have been designed. During wind tunnel testing, wind turbine model using this type of blades has cut in speed of 1.5 m/s and turned at 450 rpm at 4 m/s wind. The blades, due to their critical dimensions of 1.2 m length, 5 cm thickness, tapered and 15 degree twist, were difficult to produce especially in large number. Several production methods have been studied but for economical mass production, fibreglass blades using CNC cutting mould were chosen. The blade and mould designs and the manufacturing processes are briefly outlined in this paper. (Author)

  16. Effect of a Damage to Modal Parameters of a Wind Turbine Blade

    DEFF Research Database (Denmark)

    Larsen, Gunner Chr.; Berring, Peter; Tcherniak, Dmitri

    2014-01-01

    This study reports structural dynamic characteristics obtained experimentally from an extensive testing campaign on a 34m long wind turbine blade mounted on a test-rig under laboratory conditions. Further, these experimental results have been compared with analog numerical results obtained from a...... the mode shapes - especially if decomposed into the flapwise, edgewise and torsional components - contain information which might be helpful for detecting and localizing wind turbine blade damages....... a very detailed FE model of the same blade using 3D solid elements. Both an undamaged and a damaged blade are investigated, and it is observed that the natural frequencies of the first few modes of the blade change very little due to a significant artificial damage imposed in trailing edge, whereas...

  17. Optimal Active Vibration Suppression of Smart Composite Wind Turbine Blades

    Science.gov (United States)

    Abd El-Maksoud Mohamed, Sherif Ibrahim

    The purpose of this study is to apply active vibration control technique numerically for suppressing the vibrational level of a horizontal axis wind turbine blade. Two systems are studied to apply active vibration control on the wind turbine blade model, the first is a uniform cantilever beam and the other system is a non-uniform (tapered) cantilever beam. A single piezoelectric actuator and sensor are bonded on the upper and lower surface of the systems, respectively. The vibration analysis and dynamic characteristics of smart systems are obtained using approximate analytical methods. The entire structure is modeled in the state space form using the state space method, generalized coordinates and piezoelectric theory. Two types of controllers are designed to study the performance of the piezoelectric active controller. The first is a Proportional-Derivative (PD) controller and the other type is a Linear Quadratic Regulator (LQR). The Linear Quadratic Regulator (LQR) demonstrates better results for vibration suppression. The MATLAB code Simulink is used to simulate the different cases.

  18. Analysis and Tests of Pultruded Blades for Wind Turbine Rotors

    Energy Technology Data Exchange (ETDEWEB)

    Cheney, M. C.(PS Enterprises, Glastonbury, Connecticut); Olsen, T.; Quandt, G.; Archidiacono, P.

    1999-07-19

    PS Enterprises, Inc. investigated a flexible, downwind, free-yaw, five-blade rotor system employing pultruded blades. A rotor was designed, manufactured and tested in the field. A preliminary design study and proof of concept test were conducted to assess the feasibility of using pultruded blades for wind turbine rotors. A 400 kW turbine was selected for the design study and a scaled 80 kW rotor was fabricated and field tested as a demonstration of the concept. The design studies continued to support the premise that pultruded blades offer the potential for significant reductions in rotor weight and cost. The field test provided experimental performance and loads data that compared well with predictions using the FLEXDYNE aeroelastic analysis. The field test also demonstrated stable yaw behavior and the absence of stall flutter over the wind conditions tested. During the final year of the contract, several studies were conducted by a number of independent consultants to address specific technical issues related to pultruded blades that could impact the commercial viability of turbines using this technology. The issues included performance, tower strikes, yaw stability, stall flutter, fatigue, and costs. While the performance of straight pultruded blades was projected to suffer a penalty of about 13% over fully twisted and tapered blades, the study showed that an aerodynamic fairing over the inner 40% could recover 85% of that loss while still keeping the blade cost well below that of conventional blades. Other results of the study showed that with proper design, rotors using pultruded blades could operate without aeroelastic problems, have acceptable fatigue life, and cost less than half that of rotors employing conventionally manufactured blades.

  19. Structural experiment of wind turbine blades; Fushayo blade no zairyo rikigakuteki jikken kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Seki, K.; Shimizu, Y.; Kuroyanagi, H. [Tokai University, Tokyo (Japan)

    1997-11-25

    Aluminum, GFRP and composite of aluminum coated with carbon as structural materials for wind turbine blades were bending-tested, to improve blade bending stiffness, understand stress conditions at each position, and clarify structural dynamic strength by the bending-failure test. It is possible to estimate stress conditions at each position from the test results of displacement and strain at each load. The test results with GFRP are well explained qualitatively by the boundary theory, known as a theory for composite materials. The test gives reasonable material strength data, useful for designing wind turbines of high functions and safety. The results of the blade bending-failure test are in good agreement with the calculated structural blade strength. It is also found that GFRP is a good material of high structural strength for wind turbines. 8 refs., 6 tabs.

  20. Electro-thermal protection system design against atmospheric frost on turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Noui, M.A.; Perron, J.; Fortin, G. [Quebec Univ., Chicoutimi, PQ (Canada). Anti-Icing Materials International Laboratory

    2010-07-01

    This presentation discussed a research program developed to adapt de-icing thermal heating systems for use in wind turbines. The presence of ice on turbine blades can significantly deteriorate rotor performance. Accumulations of ice can increase the radial load on the turbine blades. The uneven formations of ice can lead to vibrations and the expulsion of pieces of ice into surrounding areas. Ice can also reduce the accuracy of various wind measuring devices. A recent study in Finland showed that turbine heating systems consume 3.6 per cent of annual wind production energy. De-icing systems include protective covers; air inlets; sealing systems; inflation tubes; elastomeric ply; and bond ply. The systems also include blade trailing and loading edges, and blade roots. The energy dissipated by the system's heating element is lost by conduction to the interior of the profile. The research program is now developing a system to improve electrothermal protection against frost that is suitable for turbine blades, as well as a thermal model for simulating its operation in a wind turbine. tabs., figs.

  1. Aerodynamic shape optimization of non-straight small wind turbine blades

    International Nuclear Information System (INIS)

    Shen, Xin; Yang, Hong; Chen, Jinge; Zhu, Xiaocheng; Du, Zhaohui

    2016-01-01

    Graphical abstract: Small wind turbine blades with 3D stacking lines (sweep and bend) have been considered and analyzed with an optimization code based on the lifting surface method. The results indicated that the power capture and the rotor thrust can be improved with these more complex geometries. The starting behavior of the small wind turbines can be improved by the optimization of the blade chord and twist angle distribution. - Highlights: • The small wind turbine blade was optimized with non-straight shape. • Lifting surface method with free wake was used for aerodyanmic performace evaluation. • The non-straight shape can be used to increase energy production and decrease the thrust. • The energy production should be sacrificed in order to increase the starting behavior. - Abstract: Small wind turbines usually operate in sub-optimal wind conditions in order to satisfy the demand where it is needed. The aerodynamic performance of small horizontal axis wind turbines highly depends on the geometry. In the present study, the geometry of wind turbine blades are optimized not only in terms of the distribution of the chord and twist angle but also with 3-dimensional stacking line. As the blade with 3-dimensional stacking line is given sweep in the plan of rotation and dihedral in the plan containing the blade and rotor axis, the common used blade element momentum method can no longer provide accurate aerodynamic performance solution. A lifting surface method with free wake model is used as the aerodynamic model in the present work. The annual energy production and the starting performance are selected as optimization objective. The starting performance is evaluated based on blade element method. The optimization of the geometry of the non-straight wind turbine blades is carried out by using a micro-genetic algorithm. Results show that the wind turbine blades with properly designed 3-dimensional stacking line can increase the annual energy production and have

  2. Comparison of blade-strike modeling results with empirical data

    Energy Technology Data Exchange (ETDEWEB)

    Ploskey, Gene R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Carlson, Thomas J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2004-03-01

    This study is the initial stage of further investigation into the dynamics of injury to fish during passage through a turbine runner. As part of the study, Pacific Northwest National Laboratory (PNNL) estimated the probability of blade strike, and associated injury, as a function of fish length and turbine operating geometry at two adjacent turbines in Powerhouse 1 of Bonneville Dam. Units 5 and 6 had identical intakes, stay vanes, wicket gates, and draft tubes, but Unit 6 had a new runner and curved discharge ring to minimize gaps between the runner hub and blades and between the blade tips and discharge ring. We used a mathematical model to predict blade strike associated with two Kaplan turbines and compared results with empirical data from biological tests conducted in 1999 and 2000. Blade-strike models take into consideration the geometry of the turbine blades and discharges as well as fish length, orientation, and distribution along the runner. The first phase of this study included a sensitivity analysis to consider the effects of difference in geometry and operations between families of turbines on the strike probability response surface. The analysis revealed that the orientation of fish relative to the leading edge of a runner blade and the location that fish pass along the blade between the hub and blade tip are critical uncertainties in blade-strike models. Over a range of discharges, the average prediction of injury from blade strike was two to five times higher than average empirical estimates of visible injury from shear and mechanical devices. Empirical estimates of mortality may be better metrics for comparison to predicted injury rates than other injury measures for fish passing at mid-blade and blade-tip locations.

  3. On the aero-elastic design of the DTU 10MW wind turbine blade for the LIFES50+ wind tunnel scale model

    DEFF Research Database (Denmark)

    Bayati, I.; Belloli, M.; Bernini, L.

    2016-01-01

    This paper illustrates the aero-elastic optimal design, the realization and the verification of the wind tunnel scale model blades for the DTU 10 MW wind turbine model, within LIFES50+ project. The aerodynamic design was focused on the minimization of the difference, in terms of thrust coefficient...... and for different angles of attack. The aero-elastic design algorithm was set to define the optimal spanwise thickness over chord ratio (t/c), the chord length and the twist to match the first flapwise scaled natural frequency. An aluminium mould for the carbon fibre was CNC manufactured based on B-Splines CAD...... definition of the external geometry. Then the wind tunnel tests at Politecnico di Milano confirmed successful design and manufacturing approaches....

  4. The Concept of Segmented Wind Turbine Blades: A Review

    Directory of Open Access Journals (Sweden)

    Mathijs Peeters

    2017-07-01

    Full Text Available There is a trend to increase the length of wind turbine blades in an effort to reduce the cost of energy (COE. This causes manufacturing and transportation issues, which have given rise to the concept of segmented wind turbine blades. In this concept, multiple segments can be transported separately. While this idea is not new, it has recently gained renewed interest. In this review paper, the concept of wind turbine blade segmentation and related literature is discussed. The motivation for dividing blades into segments is explained, and the cost of energy is considered to obtain requirements for such blades. An overview of possible implementations is provided, considering the split location and orientation, as well as the type of joint to be used. Many implementations draw from experience with similar joints such as the joint at the blade root, hub and root extenders and joints used in rotor tips and glider wings. Adhesive bonds are expected to provide structural and economic efficiency, but in-field assembly poses a big issue. Prototype segmented blades using T-bolt joints, studs and spar bridge concepts have proven successful, as well as aerodynamically-shaped root and hub extenders.

  5. Mechanical power efficiency of modified turbine blades

    Science.gov (United States)

    Mahmud, Syahir; Sampebatu, Limbran; Kwang, Suendy Ciayadi

    2017-01-01

    Abstract-The problem of energy crisis has become one of the unsolved issues until today. Indonesia has a lot of non-conventional energy sources that does not utilized effectively yet. For that the available resources must utilized efficiently due to the energy crisis and the growing energy needs. Among the abundant resources of energy, one potential source of energy is hydroelectric energy. This research compares the mechanical power efficiency generated by the Darrieus turbine, Savonius turbine and the Darrieus-Savonius turbine. The comparation of the mechanical power amongst the three turbine starts from the measurement of the water flow rate, water temperature, turbine rotation and force on the shaft on each type of turbine. The comparison will show the mechanical power efficiency of each turbine to find the most efficient turbine that can work optimally. The results show that with 0.637m/s flow velocity and 44.827 Watt of water flow power, the Darrieus-Savonius turbine can generate power equal to 29.927 Watt and shaft force around by 17 N. The Darrieus-Savonius turbine provides around 66.76% efficiency betwen the three turbines; Darrieus turbine, Savonius turbine and the Darrieus-Savonius turbine. Overall, the Darrieus Savonius turbine has the ability to work optimally at the research location.

  6. Manufacturing a 9-Meter Thermoplastic Composite Wind Turbine Blade: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Murray, Robynne [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Snowberg, David R [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Berry, Derek S [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Beach, Ryan [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Rooney, Samantha A [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Swan, Dana [Arkema Inc.

    2017-12-06

    Currently, wind turbine blades are manufactured from a combination of glass and/or carbon fiber composite materials with a thermoset resin such as epoxy, which requires energy-intensive and expensive heating processes to cure. Newly developed in-situ polymerizing thermoplastic resin systems for composite wind turbine blades polymerize at room temperature, eliminating the heating process and significantly reducing the blade manufacturing cycle time and embodied energy, which in turn reduces costs. Thermoplastic materials can also be thermally welded, eliminating the need for adhesive bonds between blade components and increasing the overall strength and reliability of the blades. As well, thermoplastic materials enable end-of-life blade recycling by reheating and decomposing the materials, which is a limitation of existing blade technology. This paper presents a manufacturing demonstration for a 9-m-long thermoplastic composite wind turbine blade. This blade was constructed in the Composites Manufacturing Education and Technology facility at the National Wind Technology Center at the National Renewable Energy Laboratory (NREL) using a vacuum-assisted resin transfer molding process. Johns Manville fiberglass and an Arkema thermoplastic resin called Elium were used. Additional materials included Armacell-recycled polyethylene terephthalate foam from Creative Foam and low-cost carbon- fiber pultruded spar caps (manufactured in collaboration with NREL, Oak Ridge National Laboratory, Huntsman, Strongwell, and Chomarat). This paper highlights the development of the thermoplastic resin formulations, including an additive designed to control the peak exothermic temperatures. Infusion and cure times of less than 3 hours are also demonstrated, highlighting the efficiency and energy savings associated with manufacturing thermoplastic composite blades.

  7. Inverse Kinematics and Model Calibration Optimization of a Five-D.O.F. Robot for Repairing the Surface Profiles of Hydraulic Turbine Blades

    Directory of Open Access Journals (Sweden)

    Jose Mauricio S.T. Motta

    2016-06-01

    Full Text Available This paper presents and discusses the results of an ongoing R&D project aiming to design and build a fully automated prototype of a specialized spherical robotic welding system for repairing hydraulic turbine surfaces eroded by cavitation pitting and/or cracks produced by cyclic loading. The system has an embedded vision sensor built to acquire range images by laser scanning over the blade's surface and produce 3D models to locate the damaged spots to be registered in a 3D coordinate system into the robot controller, enabling the robot to repair the flaws automatically by welding in layers. The paper is focused on the robot kinematic model and describes an iterative algorithm to process the inverse kinematics with only five degrees-of-freedom. The algorithm makes use of data collected from a vision sensor to ensure that the welding gun axis is perpendicular to the blade's surface. Besides this, it proposes a modelling and optimization mathematical routine for more efficient robot calibration, which can be used with any type of robot. This robot calibration optimization scheme finds the optimal error parameter vector based on the condition number of the manipulator transformation composed from the partial derivatives of the error parameters. Experimental results proved both the iterative algorithm to perform the inverse kinematics and the technique to optimize robot calibration to be very efficient.

  8. Interaction of turbulent length scales with wind turbine blades

    Science.gov (United States)

    Torres-Nieves, Sheilla N.

    0.55delta95) and, even, very-large scales (r ≤ 11delta95). This observation is even more evident when additional levels of turbulence are present in the free-stream. Again, the complex dynamics between the length scales of the flow, observed in the study of the flow over the S809 wind turbine blade, are confirmed here. In general, all of the external conditions analyzed have an impact on the largest and more energized scales of the flow. Therefore, free-stream turbulence and surface roughness should be taken into account when modeling the flow over wind turbine blades. This will certainly reduce the uncertainties and inaccuracies that currently result from the modeling, specially under separated flow conditions, due to the exclusion of free-stream turbulence from the analysis.

  9. Stochastic Analysis of the Influence of Tower Shadow on Fatigue Life of Wind Turbine Blade

    DEFF Research Database (Denmark)

    Pedersen, Ronnie; Nielsen, Søren R.K.; Thoft-Christensen, Palle

    2012-01-01

    Fatigue damage accumulation in upwind turbine blades is primarily influenced by turbulence in the inflow. However, the stress reversals during blade passages through the stagnating and deflected mean wind field in front of the tower also contributes significantly. In the paper the lower order...... statistical moments of the fatigue life of a blade are estimated and compared for a turbine with a tripod tower and a standard mono-tower, respectively. The stagnation zones for each of the legs of the tripod are narrower than for the mono-tower, and hence the stress reversals will be comparable smaller....... The blade stresses are calculated from a dynamic mechanical model based on a two dynamic degree of freedom with quasi-static correction for higher modes. The self-induced aero-elastic loading and the turbulence loading are modeled by means of a quasi-static model linearized around the operational point...

  10. A comprehensive investigation of trailing edge damage in a wind turbine rotor blade

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich; Eder, Martin Alexander; Belloni, Federico

    2016-01-01

    model, compared with experimental data of a blade test conducted at Danmarks Tekniske Universitet (DTU) Wind Energy (Department of Wind Energy, Technical University of Denmark), showed to be in good agreement. Subsequently, the effects of geometrical non-linear cross-section deformation and trailing-edge...... separate production of the multi-material subcomponents of which a blade is comprised and which are commonly joined through adhesives. Adhesive joints are known to represent a weak link in the structural integrity of blades, where particularly, the trailing-edge joint is notorious for its susceptibility...... for adhesive joint failure in blades is scarce. This paper presents a comprehensive numerical investigation of energy release rates at the tip of a transversely oriented crack in the trailing edge of a 34m long blade for a 1.5MW wind turbine. First, results of a non-linear finite element analysis of a 3D blade...

  11. Numerical assessment of wind turbine blade damage due to contact/impact with tower during installation

    Science.gov (United States)

    Shankar Verma, Amrit; Petter Vedvik, Nils; Gao, Zhen

    2017-12-01

    The use of floating crane vessel for installation of offshore wind turbine blades presents a great challenge in terms of its random motions and is likely to increase the probability of the blade hitting the preassembled tower during lifting operation. To evaluate the consequences of such scenarios and to determine the allowable motions or sea states for such operations, it is very important to understand the damage development in the blade due to impact. The present paper employs the application of high fidelity finite element method to investigate the damage behavior in the blade when the leading edge of the blade hits the tower. A nonlinear time domain structural analysis using ABAQUS was conducted on the DTU 10 MW reference blade model which is based on shell elements. Damage assessment along with the nature of evolution of various energies is examined and presented for two different impact velocities with modified layup stacking sequence at the contact region.

  12. Improving Bending Moment Measurements on Wind Turbine Blades

    Energy Technology Data Exchange (ETDEWEB)

    Post, Nathan L.

    2016-03-15

    Full-scale fatigue testing of wind turbine blades is conducted using resonance test techniques where the blade plus additional masses is excited at its first resonance frequency to achieve the target loading amplitude. Because there is not a direct relationship between the force applied by an actuator and the bending moment, the blade is instrumented with strain gauges that are calibrated under static loading conditions to determine the sensitivity or relationship between strain and applied moment. Then, during dynamic loading the applied moment is calculated using the strain response of the structure. A similar procedure is also used in the field to measure in-service loads on turbine blades. Because wind turbine blades are complex twisted structures and the deflections are large, there is often significant cross-talk coupling in the sensitivity of strain gauges placed on the structure. Recent work has shown that a sensitivity matrix with nonzero cross terms must be employed to find constant results when a blade is subjected to both flap and lead-lag loading. However, even under controlled laboratory conditions, potential for errors of 3 percent or more in the measured moment exist when using the typical cross-talk matrix approach due to neglecting the influence of large deformations and torsion. This is particularly critical when considering a biaxial load as would be applied on the turbine or during a biaxial fatigue test. This presentation describes these results demonstrating errors made when performing current loads measurement practices on wind turbine blades in the lab and evaluating potential improvements using enhanced cross-talk matrix approaches and calibration procedures.

  13. Advanced Turbine Blade Cooling Techniques, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Gas turbine engine technology is constantly challenged to operate at higher combustor outlet temperatures. In a modern gas turbine engine, these temperatures can...

  14. Innovative design approaches for large wind turbine blades

    Science.gov (United States)

    Jackson, K. J.; Zuteck, M. D.; van Dam, C. P.; Standish, K. J.; Berry, D.

    2005-04-01

    A preliminary design study of an advanced 50 m blade for utility wind turbines is presented and discussed. The effort was part of the Department of Energy WindPACT Blade System Design Study with the goal to investigate and evaluate design and manufacturing issues for wind turbine blades in the 1-10 MW size range. Two different blade designs are considered and compared in this article. The first is a fibreglass design, while the second design selectively incorporates carbon fibre in the main structural elements. The addition of carbon results in modest cost increases and provides significant benefits, particularly with respect to blade deflection. The structural efficiency of both designs was maximized by tailoring the thickness of the blade cross-sections to simplify the construction of the internal members. Inboard the blades incorporate thick blunt trailing edge aerofoils (flatback aerofoils), while outboard more conventional sharp trailing edge high-lift aerofoils are used. The outboard section chord lengths were adjusted to yield the least complex and costly internal blade structure. A significant portion of blade weight is related to the root buildup and metal hardware for typical root attachment designs. The results show that increasing the number of studs has a positive effect on total weight, because it reduces the required root laminate thickness. The aerodynamic performance of the blade aerofoils was predicted using computational techniques that properly simulate blunt trailing edge flows. The performance of the rotor was predicted assuming both clean and soiled blade surface conditions. The rotor is shown to provide excellent performance at a weight significantly lower than that of current rotors of this size. Copyright

  15. A Critical Review of Future Materials for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Raghavalu Thirumalai, Durai Prabhakaran

    2014-01-01

    focusing several factors like less weight, less price, higher performance, longer life, ease of processing, and capability of recycling. In the present market scenario, wind industry needs to improve their business for onshore and for off-shore applications demonstrating the new blade designs and stating...... higher performance under severe environmental conditions. The current article reviews various materials alternatives and demonstrates the advantages and disadvantages for future wind turbine blade developments....

  16. Hydrodynamics automatic optimization of runner blades for reaction hydraulic turbines

    International Nuclear Information System (INIS)

    Balint, D; Câmpian, V; Nedelcu, D; Megheles, O

    2012-01-01

    The aim of this paper is to optimize the hydrodynamics of the runner blades of hydraulic turbines. The runner presented is an axial Kaplan one, but the methodology is common also to Francis runners. The whole methodology is implemented in the in-house software QTurbo3D. The effect of the runner blades geometry modification upon its hydrodynamics is shown both from energetic and cavitation points of view.

  17. LiDAR-based 2D Localization and Mapping System using Elliptical Distance Correction Models for UAV Wind Turbine Blade Inspection

    DEFF Research Database (Denmark)

    Nikolov, Ivan Adriyanov; Madsen, Claus B.

    2017-01-01

    inspections and the need for accurate, robust and inexpensive systems for localization of drones relative to the wing. Due to the lack of visual and geometrical features on the wind turbine blade, conventional SLAM algorithms have a limited use. We propose a cost-effective, easy to implement and extend system...

  18. Design of Linear Control System for Wind Turbine Blade Fatigue Testing

    DEFF Research Database (Denmark)

    Toft, Anders; Roe-Poulsen, Bjarke Nørskov; Christiansen, Rasmus

    2016-01-01

    This paper proposes a linear method for wind turbine blade fatigue testing at Siemens Wind Power. The setup consists of a blade, an actuator (motor and load mass) that acts on the blade with a sinusoidal moment, and a distribution of strain gauges to measure the blade flexure. Based...... on the desired output, namely the amplitude of the blade. Furthermore, the model has been linearised to make it suitable for linear analysis and control design methods.\\\\ The controller is designed based on a simplified and linearised model, and its gain parameter determined using pole placement. The model...... variants have been simulated in the MATLAB toolbox Simulink, which shows that the controller design based on the simple model performs adequately with the non-linear model. Moreover, the developed controller solves the robustness issue found in the existent solution and also reduces the needed energy...

  19. Vortex-induced vibrations on a modern wind turbine blade

    DEFF Research Database (Denmark)

    Heinz, Joachim Christian; Sørensen, Niels N.; Zahle, Frederik

    2016-01-01

    -body-based structural model of HAWC2 and the incompressible computational fluid dynamics solver EllipSys3D. The study utilizes detached eddy simulation computations and considers the three-dimensional blade geometry including blade twist and taper. A preliminary frequency analysis of the load variations on a stiff...... blade showed that an inclined inflow with a velocity component along the blade axis can trigger a spanwise correlated vortex shedding over large parts of the blade. Moderate wind speeds were sufficient to generate vortex shedding with frequencies close to the first edgewise eigenfrequency of the blade...

  20. Turbine blade temperature calculation and life estimation - a sensitivity analysis

    Directory of Open Access Journals (Sweden)

    Majid Rezazadeh Reyhani

    2013-06-01

    Full Text Available The overall operating cost of the modern gas turbines is greatly influenced by the durability of hot section components operating at high temperatures. In turbine operating conditions, some defects may occur which can decrease hot section life. In the present paper, methods used for calculating blade temperature and life are demonstrated and validated. Using these methods, a set of sensitivity analyses on the parameters affecting temperature and life of a high pressure, high temperature turbine first stage blade is carried out. Investigated uncertainties are: (1 blade coating thickness, (2 coolant inlet pressure and temperature (as a result of secondary air system, and (3 gas turbine load variation. Results show that increasing thermal barrier coating thickness by 3 times, leads to rise in the blade life by 9 times. In addition, considering inlet cooling temperature and pressure, deviation in temperature has greater effect on blade life. One of the interesting points that can be realized from the results is that 300 hours operation at 70% load can be equal to one hour operation at base load.

  1. A shape adaptive airfoil for a wind turbine blade

    Science.gov (United States)

    Daynes, Stephen; Weaver, Paul M.

    2011-04-01

    The loads on wind turbine components are primarily from the blades. It is important to control these blade loads in order to avoid damaging the wind turbine. Rotor control technology is currently limited to controlling the rotor speed and the pitch of the blades. As blades increase in length it becomes less desirable to pitch the entire blade as a single rigid body, but instead there is a requirement to control loads more precisely along the length of the blade. This can be achieved with aerodynamic control devices such as flaps. Morphing technologies are good candidates for wind turbine flaps because they have the potential to create structures that have the conflicting abilities of being load carrying, light-weight and shape adaptive. A morphing flap design with a highly anisotropic cellular structure is presented which is able to undergo large deflections and high strains without a large actuation penalty. An aeroelastic analysis couples the work done by aerodynamic loads on the flap, the flap strain energy and the required actuation work to change shape. The morphing flap is experimentally validated with a manufactured demonstrator and shown to have reduced actuation requirements compared to a conventional hinged flap.

  2. Potential Coir Fibre Composite for Small Wind Turbine Blade Application

    Directory of Open Access Journals (Sweden)

    Bakri Bakri

    2017-03-01

    Full Text Available Natural fibers have been developed as reinforcement of composite to shift synthetic fibers. One of potential natural fibers developed is coir fiber. This paper aims to describe potential coir fiber as reinforcement of composite for small wind turbine blade application. The research shows that mechanical properties ( tensile, impact, shear, flexural and compression strengths of coir fiber composite have really similar to wood properties for small wind turbine blade material, but inferior to glass fiber composite properties. The effect of weathering was also evaluated to coir fiber composite in this paper.

  3. Concepts for Reusing Composite Materials from Decommissioned Wind Turbine Blades in Affordable Housing

    Directory of Open Access Journals (Sweden)

    Lawrence C. Bank

    2018-01-01

    Full Text Available The very rapid growth in wind energy technology in the last 15 years has led to a rapid growth in the amount of non-biodegradable, thermosetting fiber reinforced polymer (FRP composite materials used in wind turbine blades. This paper discusses conceptual architectural and structural options for recycling these blades by reusing parts of wind turbine blades in new or retrofitted housing projects. It focuses on large-sized FRP pieces that can be salvaged from the turbine blades and can potentially be useful in infrastructure projects where harsh environmental conditions (water and high humidity exist. Since reuse design should be for specific regional locations and architectural characteristics the designs presented in this paper are for the coastal regions of the Yucatan province in Mexico on the Gulf of Mexico where low-quality masonry block informal housing is vulnerable to severe hurricanes and flooding. To demonstrate the concept a prototype 100 m long wind blade model developed by Sandia National Laboratories is used to show how a wind blade can be broken down into parts, thus making it possible to envision architectural applications for the different wind blade segments for housing applications.

  4. Active Control of a Small-Scale Wind Turbine Blade Containing Magnetorheological Fluid

    Directory of Open Access Journals (Sweden)

    Fevzi Cakmak Bolat

    2018-02-01

    Full Text Available This research study proposes a new active control structure to suppress vibrations of a small-scale wind turbine blade filled with magnetorheological (MR fluid and actuated by an electromagnet. The aluminum blade structure is manufactured using the SH3055 (Bergey Windpower Co. Inc., Norman, OK, USA code numbered airfoil which is designed for use on small wind turbines. A dynamic interaction model between the MR fluid and the electromagnetic actuator is constructed to obtain a force relation. A detailed characterization study is presented for the proposed actuator to understand the nonlinear behavior of the electromagnetic force. A norm based multi-objective H2/H∞ controller is designed using the model of the elastic blade element. The H2/H∞ controller is experimentally implemented under the impact and steady state aerodynamic load conditions. The results of experiments show that the MR fluid- electromagnetic actuator is effective for suppressing vibrations of the blade structure.

  5. Effect of Crystal Orientation on Fatigue Failure of Single Crystal Nickel Base Turbine Blade Superalloys

    Science.gov (United States)

    Arakere, Nagaraj K.; Swanson, Gregory R.

    2000-01-01

    High Cycle Fatigue (HCF) induced failures in aircraft gas-turbine engines is a pervasive problem affecting a wide range of components and materials. HCF is currently the primary cause of component failures in gas turbine aircraft engines. Turbine blades in high performance aircraft and rocket engines are increasingly being made of single crystal nickel superalloys. Single-crystal Nickel-base superalloys were developed to provide superior creep, stress rupture, melt resistance and thermomechanical fatigue capabilities over polycrystalline alloys previously used in the production of turbine blades and vanes. Currently the most widely used single crystal turbine blade superalloys are PWA 1480/1493 and PWA 1484. These alloys play an important role in commercial, military and space propulsion systems. PWA1493, identical to PWA1480, but with tighter chemical constituent control, is used in the NASA SSME (Space Shuttle Main Engine) alternate turbopump, a liquid hydrogen fueled rocket engine. Objectives for this paper are motivated by the need for developing failure criteria and fatigue life evaluation procedures for high temperature single crystal components, using available fatigue data and finite element modeling of turbine blades. Using the FE (finite element) stress analysis results and the fatigue life relations developed, the effect of variation of primary and secondary crystal orientations on life is determined, at critical blade locations. The most advantageous crystal orientation for a given blade design is determined. Results presented demonstrates that control of secondary and primary crystallographic orientation has the potential to optimize blade design by increasing its resistance to fatigue crack growth without adding additional weight or cost.

  6. New type of wind turbine with composite rotor blade

    Energy Technology Data Exchange (ETDEWEB)

    Rys, J. [Cracow Univ. of Technology, Krakow (Poland)

    1995-11-01

    During the last three years a new type of a wind turbine has been designed and tested in Division of Machine Design at Cracow University of Technology. The wind turbine consists of four main units: (1) rotor with two blades, each of them having an aerodynamically formed surface made of a laminated composite material bordered by a metallic frame; (2) directing system consisting of one rotor unit which drives blades about their own axis and controls the orientation of the turbine towards the wind; (3) supporting and transmissing system; and (4) foundation consisting of typical reinforced concrete plates fastened together, convenient to transport. The paper presents the method describing simulation of motion of the turbine. Such an approach gives one the possibility to analyze the maximum load acting in the vicinity of the blade and the load response of the elements of the turbine. A certain useful technique is demonstrated which can be applied to determine the load distribution. It is used to find e.g. the optimal fastening of internal metallic frame of the rotor blade. Specific and important advantages of the new type of engine are summarized in the final remarks as follows: perfect static and dynamic balancing, nice geometric shape of rotor which can be made of typical materials, low mass and cost per unit, typical technology of elements, easy mounting and dismounting. Several designing and technological solutions are illustrated in graphs and drawings.

  7. Wind Turbine Blade Deflection Sensing System Based on UWB Technology

    DEFF Research Database (Denmark)

    Franek, Ondrej; Zhang, Shuai; Jensen, Tobias Lindstrøm

    2016-01-01

    A microwave sensing system for estimating deflection of a wind turbine blade is presented. The system measures distances at two ultrawideband (UWB) wireless links between one antenna at the tip and two antennas at the root of the blade, which allows for determination of the tip position...... by triangulation. An experimental setup with corner reflector antenna mounted at the tip and horn antennas at the root of a 37.3 m long blade is described. Analyzing the data from the experiment, special attention is given to the propagation aspects of the UWB links, with focus on the multipath effects caused...

  8. Blade Bearing Friction Estimation of Operating Wind Turbines

    DEFF Research Database (Denmark)

    Perisic, Nevena; Pedersen, Bo Juul; Kirkegaard, Poul Henning

    2012-01-01

    Blade root bearing on a wind turbine (WTG) enables pitching of blades for power control and rotor braking and is a WTG critical component. As the size of modern WTGs is constantly increasing, this leads to relatively less rigid bearings, more sensitive to deformations, thus WTG operational...... reliability can be increased by continuous monitoring of blade bearing. High blade bearing friction is undesirable, as it may be associated with excessive heating of the surfaces, damage and/or inefficient operation. Thus, continuous observation of bearing friction level is crucial for blade bearing health...... monitoring systems. A novel algorithm for online monitoring of bearing friction level is developed combining physical knowledge about pitch system dynamics with state estimator, i.e. observer theory and signal processing assuming realistic sensor availability. Results show estimation of bearing friction...

  9. Wind turbine blade testing system using base excitation

    Science.gov (United States)

    Cotrell, Jason; Thresher, Robert; Lambert, Scott; Hughes, Scott; Johnson, Jay

    2014-03-25

    An apparatus (500) for fatigue testing elongate test articles (404) including wind turbine blades through forced or resonant excitation of the base (406) of the test articles (404). The apparatus (500) includes a testing platform or foundation (402). A blade support (410) is provided for retaining or supporting a base (406) of an elongate test article (404), and the blade support (410) is pivotally mounted on the testing platform (402) with at least two degrees of freedom of motion relative to the testing platform (402). An excitation input assembly (540) is interconnected with the blade support (410) and includes first and second actuators (444, 446, 541) that act to concurrently apply forces or loads to the blade support (410). The actuator forces are cyclically applied in first and second transverse directions. The test article (404) responds to shaking of its base (406) by oscillating in two, transverse directions (505, 507).

  10. The Effect of Wake Passing on Turbine Blade Film Cooling

    Science.gov (United States)

    Heidmann, James David

    1996-01-01

    The effect of upstream blade row wake passing on the showerhead film cooling performance of a downstream turbine blade has been investigated through a combination of experimental and computational studies. The experiments were performed in a steady-flow annular turbine cascade facility equipped with an upstream rotating row of cylindrical rods to produce a periodic wake field similar to that found in an actual turbine. Spanwise, chordwise, and temporal resolution of the blade surface temperature were achieved through the use of an array of nickel thin-film surface gauges covering one unit cell of showerhead film hole pattern. Film effectiveness and Nusselt number values were determined for a test matrix of various injectants, injectant blowing ratios, and wake Strouhal numbers. Results indicated a demonstratable reduction in film effectiveness with increasing Strouhal number, as well as the expected increase in film effectiveness with blowing ratio. An equation was developed to correlate the span-average film effectiveness data. The primary effect of wake unsteadiness was found to be correlated well by a chordwise-constant decrement of 0.094-St. Measurable spanwise film effectiveness variations were found near the showerhead region, but meaningful unsteady variations and downstream spanwise variations were not found. Nusselt numbers were less sensitive to wake and injection changes. Computations were performed using a three-dimensional turbulent Navier-Stokes code which was modified to model wake passing and film cooling. Unsteady computations were found to agree well with steady computations provided the proper time-average blowing ratio and pressure/suction surface flow split are matched. The remaining differences were isolated to be due to the enhanced mixing in the unsteady solution caused by the wake sweeping normally on the pressure surface. Steady computations were found to be in excellent agreement with experimental Nusselt numbers, but to overpredict

  11. Design of low noise wind turbine blades using Betz and Joukowski concepts

    DEFF Research Database (Denmark)

    Shen, Wen Zhong; Hrgovan, Iva; Okulov, Valery

    2014-01-01

    /reference turbine rotor with a diameter of 80 m. To reduce the noise emission from the baseline rotor, the rotor is reconstructed with the low noise CQU-DTU-LN1 series of airfoils which has been tested in the acoustic wind tunnel located at Virginia Tech. Finally, 3MW low noise turbine rotors are designed using......This paper presents the aerodynamic design of low noise wind turbine blades using Betz and Joukowski concepts. The aerodynamic model is based on Blade Element Momentum theory whereas the aeroacoustic prediction model is based on the BPM model. The investigation is started with a 3MW baseline...... the concepts of Betz and Joukowski, and the CQU-DTU-LN1 series of airfoils. Performance analysis shows that the newly designed turbine rotors can achieve an overall noise reduction of 6 dB and 1.5 dB(A) with a similar power output as compared to the reference rotor....

  12. Application of high efficiency and reliable 3D-designed integral shrouded blades to nuclear turbines

    International Nuclear Information System (INIS)

    Watanabe, Eiichiro; Ohyama, Hiroharu; Tashiro, Hikaru; Sugitani, Toshiro; Kurosawa, Masaru

    1998-01-01

    Mitsubishi Heavy Industries, Ltd. has recently developed new blades for nuclear turbines, in order to achieve higher efficiency and higher reliability. The 3D aerodynamic design for 41 inch and 46 inch blades, their one piece structural design (integral-shrouded blades: ISB), and the verification test results using a model steam turbine are described in this paper. The predicted efficiency and lower vibratory stress have been verified. Based on these 60Hz ISB, 50Hz ISB series are under development using 'the law of similarity' without changing their thermodynamic performance and mechanical stress levels. Our 3D-designed reaction blades which are used for the high pressure and low pressure upstream stages, are also briefly mentioned. (author)

  13. The Analysis of the Aerodynamic Character and Structural Response of Large-Scale Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Jie Zhu

    2013-06-01

    Full Text Available A process of detailed CFD and structural numerical simulations of the 1.5 MW horizontal axis wind turbine (HAWT blade is present. The main goal is to help advance the use of computer-aided simulation methods in the field of design and development of HAWT-blades. After an in-depth study of the aerodynamic configuration and materials of the blade, 3-D mapping software is utilized to reconstruct the high fidelity geometry, and then the geometry is imported into CFD and structure finite element analysis (FEA software for completely simulation calculation. This research process shows that the CFD results compare well with the professional wind turbine design and certification software, GH-Bladed. Also, the modal analysis with finite element method (FEM predicts well compared with experiment tests on a stationary blade. For extreme wind loads case that by considering a 50-year extreme gust simulated in CFD are unidirectional coupled to the FE-model, the results indicate that the maximum deflection of the blade tip is less than the distance between the blade tip (the point of maximum deflection and the tower, the material of the blade provides enough resistance to the peak stresses the occur at the conjunction of shear webs and center spar cap. Buckling analysis is also included in the study.

  14. Fiber-Optic Defect and Damage Locator System for Wind Turbine Blades

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Vahid Sotoudeh; Dr. Richard J. Black; Dr. Behzad Moslehi; Mr. Aleks Plavsic

    2010-10-30

    IFOS in collaboration with Auburn University demonstrated the feasibility of a Fiber Bragg Grating (FBG) integrated sensor system capable of providing real time in-situ defect detection, localization and quantification of damage. In addition, the system is capable of validating wind turbine blade structural models, using recent advances in non-contact, non-destructive dynamic testing of composite structures. This new generation method makes it possible to analyze wind turbine blades not only non-destructively, but also without physically contacting or implanting intrusive electrical elements and transducers into the structure. Phase I successfully demonstrated the feasibility of the technology with the construction of a 1.5 kHz sensor interrogator and preliminary instrumentation and testing of both composite material coupons and a wind turbine blade.

  15. Spatial reliability analysis of a wind turbine blade cross section subjected to multi-axial extreme loading

    DEFF Research Database (Denmark)

    Dimitrov, Nikolay Krasimirov; Bitsche, Robert; Blasques, José Pedro Albergaria Amaral

    2017-01-01

    This paper presents a methodology for structural reliability analysis of wind turbine blades. The study introduces several novel elements by taking into account loading direction using a multiaxial probabilistic load model, considering random material strength, spatial correlation between materia...

  16. Application of additive laser technologies in the gas turbine blades design process

    Science.gov (United States)

    Shevchenko, I. V.; Rogalev, A. N.; Osipov, S. K.; Bychkov, N. M.; Komarov, I. I.

    2017-11-01

    An emergence of modern innovative technologies requires delivering new and modernization existing design and production processes. It is especially relevant for designing the high-temperature turbines of gas turbine engines, development of which is characterized by a transition to higher parameters of working medium in order to improve their efficient performance. A design technique for gas turbine blades based on predictive verification of thermal and hydraulic models of their cooling systems by testing of a blade prototype fabricated using the selective laser melting technology was presented in this article. Technique was proven at the time of development of the first stage blade cooling system for the high-pressure turbine. An experimental procedure for verification of a thermal model of the blades with convective cooling systems based on the comparison of heat-flux density obtained from the numerical simulation data and results of tests in a liquid-metal thermostat was developed. The techniques makes it possible to obtain an experimentally tested blade version and to exclude its experimental adjustment after the start of mass production.

  17. Combined Experimental and Numerical Simulations of Thermal Barrier Coated Turbine Blades Erosion

    Science.gov (United States)

    Hamed, Awate; Tabakoff, Widen; Swar, Rohan; Shin, Dongyun; Woggon, Nthanial; Miller, Robert

    2013-01-01

    A combined experimental and computational study was conducted to investigate the erosion of thermal barrier coated (TBC) blade surfaces by alumina particles ingestion in a single stage turbine. In the experimental investigation, tests of particle surface interactions were performed in specially designed tunnels to determine the erosion rates and particle restitution characteristics under different impact conditions. The experimental results show that the erosion rates increase with increased impingement angle, impact velocity and temperature. In the computational simulations, an Euler-Lagrangian two stage approach is used in obtaining numerical solutions to the three-dimensional compressible Reynolds Averaged Navier-Stokes equations and the particles equations of motion in each blade passage reference frame. User defined functions (UDF) were developed to represent experimentally-based correlations for particle surface interaction models which were employed in the three-dimensional particle trajectory simulations to determine the particle rebound characteristics after each surface impact. The experimentally based erosion UDF model was used to predict the TBC erosion rates on the turbine blade surfaces based on the computed statistical data of the particles impact locations, velocities and angles relative to the blade surface. Computational results are presented for the predicted TBC blade erosion in a single stage commercial APU turbine, for a NASA designed automotive turbine, and for the NASA turbine scaled for modern rotorcraft operating conditions. The erosion patterns in the turbines are discussed for uniform particle ingestion and for particle ingestion concentrated in the inner and outer 5 percent of the stator blade span representing the flow cooling the combustor liner.

  18. Subcomponent testing of trailing edge panels in wind turbine blades

    DEFF Research Database (Denmark)

    Branner, Kim; Berring, Peter; Haselbach, Philipp Ulrich

    2016-01-01

    This paper proposes a static subcomponent test method designed to check the compressive strength of the trailing edge region in wind turbine blades under a simplified loading. The paper presents numerical simulations using the proposed subcomponent test method and discusses its ability to be used...

  19. Online Estimation of wind turbine blade deflection with UWB signals

    DEFF Research Database (Denmark)

    Jensen, Tobias Lindstrøm; Jakobsen, Morten Lomholt; Østergaard, Jan

    2015-01-01

    In this paper we use ultra-wideband (UWB) signals for the localization of blade tips on wind turbines. Our approach is to acquire two separate distances to each tip via time-delay estimation, and each tip is then localized by triangulation. We derive an approximate maximum a posteriori (MAP) delay...

  20. Thermoplastic Composite Wind Turbine Blades : An Integrated Design Approach

    NARCIS (Netherlands)

    Joncas, S.

    2010-01-01

    This thesis proposes a new structural design concept for future large wind turbine blades based on fully recyclable thermoplastic composites (TPC). With respect to material properties, cost and processing, reactively processed anionic polyamide-6 (APA-6) has been identified as the most promising

  1. Selection of Nepalese Timber for Small Wind Turbine Blade Construction

    DEFF Research Database (Denmark)

    Sinha, R.; Acharya, Parash; Freere, Peter

    2010-01-01

    The paper describes the selection of Nepalese timber for development of small wind turbine blades on the basis of locally based low cost timbers, along with the selection of coatings to protect the timber from weathering. The selection criterion of timber includes timber mechanical properties, we...

  2. Radiation pyrometer for gas turbine blades. [in LOX turbopump engine

    Science.gov (United States)

    Rohy, D. A.; Compton, W. A.

    1973-01-01

    A turbine blade temperature measuring system for liquid oxygen turbopumps is reported. The system includes a three mode, two-input optical signal processor, interconnecting cable, and four sensor heads. Two of the heads are aperture type, while the other two are lens type. This system is applicable to a temperature range of 1400 to 2200 F.

  3. Thermoplastic Composite Wind Turbine Blades : Kinetics and Processability

    NARCIS (Netherlands)

    Teuwen, J.J.E.

    2011-01-01

    In previous research, the potential of glass fibre reinforced anionic polyamide-6 (APA-6) composites for use in wind turbine blades was proven. Based on polymer properties, viscosity, processing time, costs and recyclability, APA-6 composites are considered the most suitable reactive thermoplastic

  4. Aerodynamic investigation of winglets on wind turbine blades using CFD

    DEFF Research Database (Denmark)

    Johansen, Jeppe; Sørensen, Niels N.

    2006-01-01

    The present report describes the numerical investigation of the aerodynamics around a wind turbine blade with a winglet using Computational Fluid Dynamics, CFD. Five winglets were investigated with different twist distribution and camber. Four of them were pointing towards the pressure side...

  5. Ultimate Strength of Wind Turbine Blades under Multiaxial Loading

    DEFF Research Database (Denmark)

    Haselbach, Philipp Ulrich

    Modern wind turbine rotor blades are sophisticated lightweight structures, optimised towards achieving the best compromise between aerodynamic and structural design as well as a cost efficient manufacturing processes. They are usually designed for a lifetime of minimum 20 years, where they must...... endure a variety of weather conditions including uncontrollable, extreme winds without developing damage and fracture. The trend in the development of wind turbines is towards larger, more efficient wind turbines, placed offshore, where access is difficult and repairs costly. In consequence, failures...

  6. A zero torsional stiffness twist morphing blade as a wind turbine load alleviation device

    International Nuclear Information System (INIS)

    Lachenal, X; Daynes, S; Weaver, P M

    2013-01-01

    This paper presents the design, analysis and realization of a zero stiffness twist morphing wind turbine blade. The morphing blade is designed to actively twist as a means of alleviating the gust loads which reduce the fatigue life of wind turbine blades. The morphing structure exploits an elastic strain energy balance within the blade to enable large twisting deformations with modest actuation requirements. While twist is introduced using the warping of the blade skin, internal pre-stressed members ensure that a constant strain energy balance is achieved throughout the deformation, resulting in a zero torsional stiffness structure. The torsional stability of the morphing blade is characterized by analysing the elastic strain energy in the device. Analytical models of the skin, the pre-stressed components and the complete blade are compared to their respective finite element models as well as experimental results. The load alleviation potential of the adaptive structure is quantified using a two-dimensional steady flow aerodynamic model which is experimentally validated with wind tunnel measurements. (paper)

  7. Dual-axis resonance testing of wind turbine blades

    Science.gov (United States)

    Hughes, Scott; Musial, Walter; White, Darris

    2014-01-07

    An apparatus (100) for fatigue testing test articles (104) including wind turbine blades. The apparatus (100) includes a test stand (110) that rigidly supports an end (106) of the test article (104). An actuator assembly (120) is attached to the test article (104) and is adapted for substantially concurrently imparting first and second forcing functions in first and second directions on the test article (104), with the first and second directions being perpendicular to a longitudinal axis. A controller (130) transmits first and second sets of displacement signals (160, 164) to the actuator assembly (120) at two resonant frequencies of the test system (104). The displacement signals (160, 164) initiate the actuator assembly (120) to impart the forcing loads to concurrently oscillate the test article (104) in the first and second directions. With turbine blades, the blades (104) are resonant tested concurrently for fatigue in the flapwise and edgewise directions.

  8. Enhanced efficiency steam turbine blading - for cleaner coal plant

    Energy Technology Data Exchange (ETDEWEB)

    Fowler, A.; Bell, D.; Cao, C.; Fowler, R.; Oliver, P.; Greenough, C.; Timmis, P. [ALSTOM Power, Rugby (United Kingdom)

    2005-03-01

    The aim of this project was to increase the efficiency of the short height stages typically found in high pressure steam turbine cylinders. For coal fired power plant, this will directly lead to a reduction in the amount of fuel required to produce electrical power, resulting in lower power station emissions. The continual drive towards higher cycle efficiencies demands increased inlet steam temperatures and pressures, which necessarily leads to shorter blade heights. Further advances in blading for short height stages are required in order to maximise the benefit. To achieve this, an optimisation of existing 3 dimensional designs was carried out and a new 3 dimensional fixed blade for use in the early stages of the high pressure turbine was developed. 28 figs., 5 tabs.

  9. Demonstration of partial pitch 2-bladed wind turbine

    DEFF Research Database (Denmark)

    Kim, Taeseong; Zahle, Frederik; Troldborg, Niels

    This is the final report for the EUDP project performed from January 2012 to December 2015. The main objective for the project was to demonstrate the potential of the partial pitch two-bladed (PP-2B) technology. DTU Wind Energy took a responsibility for three workpackages (WPs) among 6 WPs which...... were aerodynamic evaluation of partial pitch technology (WP2), aeroelastic analysis of two-bladed turbine (WP3) and On-site testing (WP4). For the WP2, a comprehensive set of 3D CFD simulations including the gap between inner and outer part of the blade and vortex generators (VGs) of both cross...... pitch concept and detailed load analyses were performed. Also the comparison studies between numerical results and experimental results were performed. Moreover stability analyses for the PP- 2B turbine have been performed with HAWC2 and modal analysis using Hill’s method was performed to calculate...

  10. Ultimate strength of a large wind turbine blade

    DEFF Research Database (Denmark)

    Jensen, Find Mølholt

    2009-01-01

    The present PhD project contains a study of the structural static strength of wind turbine blades loaded in flap-wise direction. A combination of experimental and numerical work has been used to address the most critical failure mechanisms and to get an understanding of the complex structural...... behaviour of wind turbine blades. Four failure mechanisms observed during the fullscale tests and the corresponding FE-analysis are presented. Elastic mechanisms associated with failure, such as buckling, localized bending and the Brazier effect, are studied. In the thesis six different types of structural...... reinforcements helping to prevent undesired structural elastic mechanisms are presented. The functionality of two of the suggested structural reinforcements was demonstrated in full-scale tests and the rest trough FE-studies. The blade design under investigation consisted of an aerodynamic airfoil and a load...

  11. The impact of inertial forces on morphing wind turbine blade in vertical axis configuration

    International Nuclear Information System (INIS)

    Butbul, Jonathan; MacPhee, David; Beyene, Asfaw

    2015-01-01

    Highlights: • A novel flexible VAWT has been experimentally tested alongside numerically simulations. • Using FEA and CFD, direction of blade bending was predicted from inertial and aerodynamic forces. • High-speed camera footage has been used to validate the model. • The flexible VAWT was found to self-start in the majority of tests, while the rigid one did not. • It is suggested that flexible VAWTs can have improved performance in part-load applications. - Abstract: A novel flexible blade concept with the ability to morph and geometrically adapt to changing flow conditions has been proposed to improve part-load performance of horizontal-axis wind turbines. The extension of these benefits to a vertical axis wind turbine would make wind technology a more competitive player in the energy market. Both flexible and rigid wind turbine rotor blades for vertical axis application were modeled, designed, manufactured and tested. Their performances were tested in a low speed wind tunnel. The predicted magnitude and direction of blade morph was validated using a high speed camera as well as finite element analysis. The comparative results of straight rigid and straight morphing blades show that the coefficient of performance greatly depends on the tip speed ratio. Overall, the morphing blade has better performance at low RPMs, but the rigid blade performed better at high RPMs. It was observed that the flexible blade self-started in the majority of the experiments. At high RPM, the centrifugal force overwhelmed the lift force, bending the flexible blade out of phase in an undesired direction increasing drag and therefore reducing the coefficient of performance

  12. Horizontal Axis Wind Turbine Blade Design Methodologies for Efficiency Enhancement—A Review

    Directory of Open Access Journals (Sweden)

    Shafiqur Rehman

    2018-02-01

    Full Text Available Among renewable sources of energy, wind is the most widely used resource due to its commercial acceptance, low cost and ease of operation and maintenance, relatively much less time for its realization from concept till operation, creation of new jobs, and least adverse effect on the environment. The fast technological development in the wind industry and availability of multi megawatt sized horizontal axis wind turbines has further led the promotion of wind power utilization globally. It is a well-known fact that the wind speed increases with height and hence the energy output. However, one cannot go above a certain height due to structural and other issues. Hence other attempts need to be made to increase the efficiency of the wind turbines, maintaining the hub heights to acceptable and controllable limits. The efficiency of the wind turbines or the energy output can be increased by reducing the cut-in-speed and/or the rated-speed by modifying and redesigning the blades. The problem is tackled by identifying the optimization parameters such as annual energy yield, power coefficient, energy cost, blade mass, and blade design constraints such as physical, geometric, and aerodynamic. The present paper provides an overview of the commonly used models, techniques, tools and experimental approaches applied to increase the efficiency of the wind turbines. In the present review work, particular emphasis is made on approaches used to design wind turbine blades both experimental and numerical, methodologies used to study the performance of wind turbines both experimentally and analytically, active and passive techniques used to enhance the power output from wind turbines, reduction in cut-in-speed for improved wind turbine performance, and lastly the research and development work related to new and efficient materials for the wind turbines.

  13. Experimental and Numerical Study of the Aerodynamic Characteristics of an Archimedes Spiral Wind Turbine Blade

    Directory of Open Access Journals (Sweden)

    Kyung Chun Kim

    2014-11-01

    Full Text Available A new type of horizontal axis wind turbine adopting the Archimedes spiral blade is introduced for urban-use. Based on the angular momentum conservation law, the design formula for the blade was derived using a variety of shape factors. The aerodynamic characteristics and performance of the designed Archimedes wind turbine were examined using computational fluid dynamics (CFD simulations. The CFD simulations showed that the new type of wind turbine produced a power coefficient (Cp of approximately 0.25, which is relatively high compared to other types of urban-usage wind turbines. To validate the CFD results, experimental studies were carried out using a scaled-down model. The instantaneous velocity fields were measured using the two-dimensional particle image velocimetry (PIV method in the near field of the blade. The PIV measurements revealed the presence of dominant vortical structures downstream the hub and near the blade tip. The interaction between the wake flow at the rotor downstream and the induced velocity due to the tip vortices were strongly affected by the wind speed and resulting rotational speed of the blade. The mean velocity profiles were compared with those predicted by the steady state and unsteady state CFD simulations. The unsteady CFD simulation agreed better with those of the PIV experiments than the steady state CFD simulations.

  14. Machine Learning for Wind Turbine Blades Maintenance Management

    Directory of Open Access Journals (Sweden)

    Alfredo Arcos Jiménez

    2017-12-01

    Full Text Available Delamination in Wind Turbine Blades (WTB is a common structural problem that can generate large costs. Delamination is the separation of layers of a composite material, which produces points of stress concentration. These points suffer greater traction and compression forces in working conditions, and they can trigger cracks, and partial or total breakage of the blade. Early detection of delamination is crucial for the prevention of breakages and downtime. The main novelty presented in this paper has been to apply an approach for detecting and diagnosing the delamination WTB. The approach is based on signal processing of guided waves, and multiclass pattern recognition using machine learning. Delamination was induced in the WTB to check the accuracy of the approach. The signal is denoised by wavelet transform. The autoregressive Yule–Walker model is employed for feature extraction, and Akaike’s information criterion method for feature selection. The classifiers are quadratic discriminant analysis, k-nearest neighbors, decision trees, and neural network multilayer perceptron. The confusion matrix is employed to evaluate the classification, especially the receiver operating characteristic analysis by: recall, specificity, precision, and F-score.

  15. Energy harvesting to power sensing hardware onboard wind turbine blade

    Energy Technology Data Exchange (ETDEWEB)

    Carlson, Clinton P [Los Alamos National Laboratory; Schichting, Alexander D [Los Alamos National Laboratory; Quellette, Scott [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Park, Gyuhae [Los Alamos National Laboratory

    2009-10-05

    Wind turbines are becoming a larger source of renewable energy in the United States. However, most of the designs are geared toward the weather conditions seen in Europe. Also, in the United States, manufacturers have been increasing the length of the turbine blades, often made of composite materials, to maximize power output. As a result of the more severe loading conditions in the United States and the material level flaws in composite structures, blade failure has been a more common occurrence in the U.S. than in Europe. Therefore, it is imperative that a structural health monitoring system be incorporated into the design of the wind turbines in order to monitor flaws before they lead to a catastrophic failure. Due to the rotation of the turbine and issues related to lightning strikes, the best way to implement a structural health monitoring system would be to use a network of wireless sensor nodes. In order to provide power to these sensor nodes, piezoelectric, thermoelectric and photovoltaic energy harvesting techniques are examined on a cross section of a CX-100 wind turbine blade in order to determine the feasibility of powering individual nodes that would compose the sensor network.

  16. Damage detection of rotating wind turbine blades using local flexibility method and long-gauge fiber Bragg grating sensors

    Science.gov (United States)

    Hsu, Ting-Yu; Shiao, Shen-Yuan; Liao, Wen-I.

    2018-01-01

    Wind turbines are a cost-effective alternative energy source; however, their blades are susceptible to damage. Therefore, damage detection of wind turbine blades is of great importance for condition monitoring of wind turbines. Many vibration-based structural damage detection techniques have been proposed in the last two decades. The local flexibility method, which can determine local stiffness variations of beam-like structures by using measured modal parameters, is one of the most promising vibration-based approaches. The local flexibility method does not require a finite element model of the structure. A few structural modal parameters identified from the ambient vibration signals both before and after damage are required for this method. In this study, we propose a damage detection approach for rotating wind turbine blades using the local flexibility method based on the dynamic macro-strain signals measured by long-gauge fiber Bragg grating (FBG)-based sensors. A small wind turbine structure was constructed and excited using a shaking table to generate vibration signals. The structure was designed to have natural frequencies as close as possible to those of a typical 1.5 MW wind turbine in real scale. The optical fiber signal of the rotating blades was transmitted to the data acquisition system through a rotary joint fixed inside the hollow shaft of the wind turbine. Reversible damage was simulated by aluminum plates attached to some sections of the wind turbine blades. The damaged locations of the rotating blades were successfully detected using the proposed approach, with the extent of damage somewhat over-estimated. Nevertheless, although the specimen of wind turbine blades cannot represent a real one, the results still manifest that FBG-based macro-strain measurement has potential to be employed to obtain the modal parameters of the rotating wind turbines and then locations of wind turbine segments with a change of rigidity can be estimated effectively by

  17. Modal analysis by holographic interferometry of a turbine blade for aircraft engines

    Science.gov (United States)

    Caponero, Michele A.; De Angelis, Alberto; Filetti, V. R.; Gammella, S.

    1994-11-01

    Within the planning stage devoted to realize an innovative turbine for an aircraft engine, an experimental prototype has been made. Several measurements have been carried out to experimentally verify the expected structural and dynamic features of such a prototype. Expected properties were worked out by finite elements method, using the well-known Nastran software package. Natural frequencies and vibration modes of the designed prototype were computed assuming the turbine being in both `dynamic condition' (rotating turbine at running speed and temperature), and in `static condition' (still turbine at room temperature). We present the experimental modal analysis carried out by time average holographic interferometry, being the prototype in `static condition;' results show the modal behavior of the prototype. Experimental and computed modal features are compared to evaluate the reliability of the finite elements model of the turbine used for computation by the Nastran package; reliability of the finite elements model must be checked to validate results computed assuming the turbine blade is in hostile environments, such as `dynamic condition,' which could hardly be tested by experimental measurements. A piezoelectric transducer was used to excite the turbine blade by sine variable pressure. To better estimate the natural vibration modes, two holographic interferograms have been made for each identified natural frequency, being the sensitivity vector directions of the two interferograms perpendicular to each other. The first ten lower natural frequencies and vibration modes of the blade have been analyzed; experimental and computed results are compared and discussed. Experimental and computed values of natural frequencies are in good agrement between each other. Several differences are present between experimental and computed modal patterns; a possible cause of such discrepancies is identified in wrong structural constraints imposed at nodes of the finite elements

  18. Development of an Electromagnetic Energy Harvester for Monitoring Wind Turbine Blades

    OpenAIRE

    Joyce, Bryan Steven

    2011-01-01

    Wind turbine blades experience tremendous stresses while in operation. Failure of a blade can damage other components or other wind turbines. This research focuses on developing an electromagnetic energy harvester for powering structural health monitoring (SHM) equipment inside a turbine blade. The harvester consists of a magnet inside a tube with coils outside the tube. The changing orientation of the blade causes the magnet to slide along the tube, inducing a voltage in the coils which ...

  19. Turbine blade and non-integral platform with pin attachment

    Science.gov (United States)

    Campbell, Christian X; Eng, Darryl; Marra, John J

    2015-01-27

    Platforms (36, 38) span between turbine blades (23, 24, 25) on a disk (32). Each platform may be individually mounted to the disk by a pin attachment (42). Each platform (36) may have a rotationally rearward edge portion (50) that underlies a forward portion (45) of the adjacent platform (38). This limits centrifugal bending of the rearward portion of the platform, and provides coolant sealing. The rotationally forward edge (44A, 44B) of the platform overlies a seal element (51) on the pressure side (28) of the forwardly adjacent blade, and does not underlie a shelf on that blade. The pin attachment allows radial mounting of each platform onto the disk via tilting (60) of the platform during mounting to provide mounting clearance for the rotationally rearward edge portion (50). This facilitates quick platform replacement without blade removal.

  20. Robust Optimization Design for Turbine Blade-Tip Radial Running Clearance using Hierarchically Response Surface Method

    Science.gov (United States)

    Zhiying, Chen; Ping, Zhou

    2017-11-01

    Considering the robust optimization computational precision and efficiency for complex mechanical assembly relationship like turbine blade-tip radial running clearance, a hierarchically response surface robust optimization algorithm is proposed. The distribute collaborative response surface method is used to generate assembly system level approximation model of overall parameters and blade-tip clearance, and then a set samples of design parameters and objective response mean and/or standard deviation is generated by using system approximation model and design of experiment method. Finally, a new response surface approximation model is constructed by using those samples, and this approximation model is used for robust optimization process. The analyses results demonstrate the proposed method can dramatic reduce the computational cost and ensure the computational precision. The presented research offers an effective way for the robust optimization design of turbine blade-tip radial running clearance.

  1. Effects of Blade Boundary Layer Transition and Daytime Atmospheric Turbulence on Wind Turbine Performance Analyzed with Blade-Resolved Simulation and Field Data

    Science.gov (United States)

    Nandi, Tarak Nath

    , ≈3 s) and sub-1P scale (inclination in the airfoil plane, modulated by eddy passage at longer time scales. Generator power is found to respond strongly to large-eddy wind modulations. The experimental data show that internal dynamics of blade boundary layer near the trailing edge is temporally modulated by the nonsteady external ABL flow that was measured at the leading edge, as well as blade generated turbulence motions. A blade boundary layer resolved CFD study of a GE 1.5MW wind turbine blade is carried out using a hybrid URANS/LES framework to quantify the influence of transition on the blade boundary layer dynamics and subsequent loadings, and also to predict the velocity magnitude data set measured by the trailing edge rakes in the experiment. A URANS based transition model is used as the near-wall model, and its ability to predict nonsteady boundary layer dynamics is assessed for flow over an oscillating airfoil exhibiting varying extents of nonsteady behavior. The CFD study shows that, at rated conditions, the transition and separation locations on the blade surface can be quite dynamic, but the transitional flow has negligible influence on the determination of the separation location and the overall pressure distribution at various blade sections, and subsequently the power output. But this conclusion should be accepted with caution for wind turbines running in off-design conditions (e.g. with significant yaw error, off-design pitch or rapid changes in pitch), where massive separation and dynamic stall may occur. Analysis of the near-blade flow field shows strong three dimensional flow in the inboard regions, which can possibly weaken the chordwise flow in the relatively outboard regions and make them more prone to separation. The trailing edge velocity profiles show qualitative resemblance with some specific cycles observed in the field experiment. The factors leading to the observed differences from the experimental data are also mentioned.

  2. Deflection estimation of a wind turbine blade using FBG sensors embedded in the blade bonding line

    International Nuclear Information System (INIS)

    Kim, Sang-Woo; Kang, Woo-Ram; Jeong, Min-Soo; Lee, In; Kwon, Il-Bum

    2013-01-01

    Estimating the deflection of flexible composite wind turbine blades is very important to prevent the blades from hitting the tower. Several researchers have used fiber Bragg grating (FBG) sensors—a type of optical fiber sensor (OFS)—to monitor the structural behavior of the blades. They can be installed on the surface and/or embedded in the interior of composites. However, the typical installation positions of OFSs present several problems, including delamination of sensing probes and a higher risk of fiber breakage during installation. In this study, we proposed using the bonding line between the shear web and spar cap as a new installation position of embedded OFSs for estimating the deflection of the blades. Laboratory coupon tests were undertaken preliminarily to confirm the strain measuring capability of embedded FBG sensors in adhesive layers, and the obtained values were verified by comparison with results obtained by electrical strain gauges and finite element analysis. We performed static loading tests on a 100 kW composite wind turbine blade to evaluate its deflections using embedded FBG sensors positioned in the bonding line. The deflections were estimated by classical beam theory considering a rigid body rotation near the tip of the blade. The evaluated tip deflections closely matched those measured by a linear variable differential transformer. Therefore, we verified the capability of embedded FBG sensors for evaluating the deflections of wind turbine blades. In addition, we confirmed that the bonding line between the shear web and spar cap is a practical location to embed the FBG sensors. (paper)

  3. Verification of creep performance of a ceramic gas turbine blade

    Energy Technology Data Exchange (ETDEWEB)

    Lin, H.T.; Becher, P.F.; Ferber, M.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Parthasarathy, V. [Solar Turbines Inc., San Diego, CA (United States)

    1998-03-01

    Tensile creep tests were carried out on a Norton NT164 silicon nitride ceramic turbine blade containing 4 wt. % Y{sub 2}O{sub 3} sintering additive at 1,370 C in air under selected stress levels. The objective of this study was to measure the creep properties of test specimens extracted from a complex shaped ceramic gas turbine blade to verify the response of actual components. The creep results indicated that specimens from both the airfoil and dovetail sections exhibited creep rates that were about 4 to 100 times higher than those obtained from both the buttonhead and dogbone creep specimens machined from the developmental billets fabricated with the same composition and processing procedures. Electron microscopy analyses suggested that high creep rates and short lifetimes observed in specimens extracted from the turbine blade resulted from a higher glassy phase(s) content and smaller number density of elongated grain microstructure. Silicon nitride ceramics with an in-situ reinforced elongated microstructure have been the primary candidates for both advanced automotive and land-based gas turbine engine applications.

  4. Mass detection, localization and estimation for wind turbine blades based on statistical pattern recognition

    DEFF Research Database (Denmark)

    Colone, L.; Hovgaard, K.; Glavind, Lars

    2018-01-01

    A method for mass change detection on wind turbine blades using natural frequencies is presented. The approach is based on two statistical tests. The first test decides if there is a significant mass change and the second test is a statistical group classification based on Linear Discriminant...... Analysis. The frequencies are identified by means of Operational Modal Analysis using natural excitation. Based on the assumption of Gaussianity of the frequencies, a multi-class statistical model is developed by combining finite element model sensitivities in 10 classes of change location on the blade......, the smallest area being 1/5 of the span. The method is experimentally validated for a full scale wind turbine blade in a test setup and loaded by natural wind. Mass change from natural causes was imitated with sand bags and the algorithm was observed to perform well with an experimental detection rate of 1...

  5. Model Predictive Control of Wind Turbines

    DEFF Research Database (Denmark)

    Henriksen, Lars Christian

    Wind turbines play a major role in the transformation from a fossil fuel based energy production to a more sustainable production of energy. Total-cost-of-ownership is an important parameter when investors decide in which energy technology they should place their capital. Modern wind turbines...... are controlled by pitching the blades and by controlling the electro-magnetic torque of the generator, thus slowing the rotation of the blades. Improved control of wind turbines, leading to reduced fatigue loads, can be exploited by using less materials in the construction of the wind turbine or by reducing...... the need for maintenance of the wind turbine. Either way, better total-cost-of-ownership for wind turbine operators can be achieved by improved control of the wind turbines. Wind turbine control can be improved in two ways, by improving the model on which the controller bases its design or by improving...

  6. Overview on the profile measurement of turbine blade and its development

    Science.gov (United States)

    Huang, Junhui; Wang, Zhao; Gao, Jianmin; Yu, Yanguang

    2010-10-01

    Turbine machinery has an extraordinary wide range of applications in the aviation, aerospace, automotive, energy and many other industries. The turbine blade is one of the most important parts of turbine machinery, and the characteristic parameters, pressure ratio of the engine and rotating speed of the turbine are all related to the shape and size of blades. Therefore, the profile measurement of turbine blade is an essential issue in the blade machining processing, however, it is difficult and particular to establish the profile measurement of turbine blade because of its complicated shapes and space angles of the blades, and the specific stringent environmental requirements need a more appropriate measurement method to the Turbine Blade profile measurement. This paper reviews the recent research and development on the Turbine Blade profile measurement methods, which mainly describes several common and advanced measurement methods, such as the traditional coordinate measuring machines, some optical measurement methods with the characteristics of non-contact like optical theodolite, three-dimensional photography, laser interferometry, as well as the laser triangulation method studied more recently and so on. Firstly, the measuring principles, the key technical issues and the applications in the Turbine Blade profile measurement of the methods which are mentioned above are described respectively in detail, and the characteristics of those methods are analyzed in this paper. Furthermore, the scope of application and limitations of those measurement methods are summed up. Finally, some views on the current research focus and perspective trend of the Turbine Blade profile measurement technology are presented.

  7. Flow separation on wind turbines blades

    NARCIS (Netherlands)

    Corten, G.P.

    2001-01-01

    In the year 2000, 15GW of wind power was installed throughout the world, producing 100PJ of energy annually. This contributes to the total electricity demand by only 0.2%. Both the installed power and the generated energy are increasing by 30% per year world-wide. If the airflow over wind turbine

  8. Turbine Blade Tip-Gap Flow Physics and Control

    Science.gov (United States)

    Douville, Travis

    2005-11-01

    A linear cascade that is designed to simulate the flow around blades in the low-pressure turbine stage of turbo-jet engines is used to study the physics of the tip-gap flow and vortex. The cascade consists of three Pratt & Whitney ``PakB'' blades. The experiment investigated gap sizes of 0.5 to 5.0 percent of the blade axial chord, and Reynolds numbers from 100K to 500K that correspond to tip relative Mach numbers of 0.04 to 0.21. Static pressure ports at mid and tip spanwise locations recorded blade pressure distributions. Static end wall taps recorded pressures in the gap region. A five-hole Pitot probe that was traversed in the blade wakes was used to determine total pressure loss coefficients and local velocity vectors. Baseline measurements were analyzed across the range of Reynolds numbers and gap sizes to categorize their effects. These were then compared to flow changes produced by a passive flow control device placed at the end of a blade to locally reduce the gap height. Its effect on the tip-gap flow is presented.

  9. Design of Thermal Barrier Coatings Thickness for Gas Turbine Blade Based on Finite Element Analysis

    Directory of Open Access Journals (Sweden)

    Biao Li

    2017-01-01

    Full Text Available Thermal barrier coatings (TBCs are deposited on the turbine blade to reduce the temperature of underlying substrate, as well as providing protection against the oxidation and hot corrosion from high temperature gas. Optimal ceramic top-coat thickness distribution on the blade can improve the performance and efficiency of the coatings. Design of the coatings thickness is a multiobjective optimization problem due to the conflicts among objectives of high thermal insulation performance, long operation durability, and low fabrication cost. This work developed a procedure for designing the TBCs thickness distribution for the gas turbine blade. Three-dimensional finite element models were built and analyzed, and weighted-sum approach was employed to solve the multiobjective optimization problem herein. Suitable multiregion top-coat thickness distribution scheme was designed with the considerations of manufacturing accuracy, productivity, and fabrication cost.

  10. Two LQRI based Blade Pitch Controls for Wind Turbines

    Directory of Open Access Journals (Sweden)

    Yoonsu Nam

    2012-06-01

    Full Text Available As the wind turbine size has been increasing and their mechanical components are built lighter, the reduction of the structural loads becomes a very important task of wind turbine control in addition to maximum wind power capture. In this paper, we present a separate set of collective and individual pitch control algorithms. Both pitch control algorithms use the LQR control technique with integral action (LQRI, and utilize Kalman filters to estimate system states and wind speed. Compared to previous works in this area, our pitch control algorithms can control rotor speed and blade bending moments at the same time to improve the trade-off between rotor speed regulation and load reduction, while both collective and individual pitch controls can be designed separately. Simulation results show that the proposed collective and individual pitch controllers achieve very good rotor speed regulation and significant reduction of blade bending moments.

  11. Aeroelastically coupled blades for vertical axis wind turbines

    Science.gov (United States)

    Paquette, Joshua; Barone, Matthew F.

    2016-02-23

    Various technologies described herein pertain to a vertical axis wind turbine blade configured to rotate about a rotation axis. The vertical axis wind turbine blade includes at least an attachment segment, a rear swept segment, and optionally, a forward swept segment. The attachment segment is contiguous with the forward swept segment, and the forward swept segment is contiguous with the rear swept segment. The attachment segment includes a first portion of a centroid axis, the forward swept segment includes a second portion of the centroid axis, and the rear swept segment includes a third portion of the centroid axis. The second portion of the centroid axis is angularly displaced ahead of the first portion of the centroid axis and the third portion of the centroid axis is angularly displaced behind the first portion of the centroid axis in the direction of rotation about the rotation axis.

  12. Aerodynamic optimization of the blades of diffuser-augmented wind turbines

    International Nuclear Information System (INIS)

    Vaz, Jerson R.P.; Wood, David H.

    2016-01-01

    Highlights: • An optimization procedure to design shrouded wind turbine blades is proposed. • The procedure relies on the diffuser speed-up ratio. • The diffuser speed-up ratio increases the velocity at the rotor plane. • Chord and twist angle are optimized for typical speed-up ratios. • The procedure is applicable for any tip-speed ratio greater than 1. - Abstract: Adding an exit diffuser is known to allow wind turbines to exceed the classical Betz–Joukowsky limit for a bare turbine. It is not clear, however, if there is a limit for diffuser-augmented turbines or whether the structural and other costs of the diffuser outweigh any gain in power. This work presents a new approach to the aerodynamic optimization of a wind turbine with a diffuser. It is based on an extension of the well-known Blade Element Theory and a simple model for diffuser efficiency. It is assumed that the same conditions for the axial velocity in the wake of an ordinary wind turbine can be applied on the flow far downwind of the diffuser outlet. An algorithm to optimize the blade chord and twist angle distributions in the presence of a diffuser was developed and implemented. As a result, an aerodynamic improvement of the turbine rotor geometry was achieved with the blade shape sensitive to the diffuser speed-up ratio. In order to evaluate the proposed approach, a comparison with the classical Glauert optimization was performed for a flanged diffuser, which increased the efficiency. In addition, a comparative assessment was made with experimental results available in the literature, suggesting better performance for the rotor designed with the proposed optimization procedure.

  13. Simulating Blade-Strike on Fish passing through Marine Hydrokinetic Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Romero Gomez, Pedro DJ; Richmond, Marshall C.

    2014-06-16

    The study reported here evaluated the occurrence, frequency, and intensity of blade strike of fish on an axial-flow marine hydrokinetic turbine by using two modeling approaches: a conventional kinematic formulation and a proposed Lagrangian particle- based scheme. The kinematic model included simplifying assumptions of fish trajectories such as distribution and velocity. The proposed method overcame the need for such simplifications by integrating the following components into a computational fluid dynamics (CFD) model: (i) advanced eddy-resolving flow simulation, (ii) generation of ambient turbulence based on field data, (iii) moving turbine blades in highly transient flows, and (iv) Lagrangian particles to mimic the potential fish pathways. The test conditions to evaluate the blade-strike probability and fish survival rate were: (i) the turbulent environment, (ii) the fish size, and (iii) the approaching flow velocity. The proposed method offered the ability to produce potential fish trajectories and their interaction with the rotating turbine. Depending upon the scenario, the percentile of particles that registered a collision event ranged from 6% to 19% of the released sample size. Next, by using a set of experimental correlations of the exposure-response of living fish colliding with moving blades, the simulated collision data were used as input variables to estimate the survival rate of fish passing through the operating turbine. The resulting survival rates were greater than 96% in all scenarios, which is comparable to or better than known survival rates for conventional hydropower turbines. The figures of strike probability and mortality rate were amplified by the kinematic model. The proposed method offered the advantage of expanding the evaluation of other mechanisms of stress and injury on fish derived from hydrokinetic turbines and related devices.

  14. blades

    Directory of Open Access Journals (Sweden)

    Shashishekara S. Talya

    1999-01-01

    Full Text Available Design optimization of a gas turbine blade geometry for effective film cooling toreduce the blade temperature has been done using a multiobjective optimization formulation. Three optimization formulations have been used. In the first, the average blade temperature is chosen as the objective function to be minimized. An upper bound constraint has been imposed on the maximum blade temperature. In the second, the maximum blade temperature is chosen as the objective function to be minimized with an upper bound constraint on the average blade temperature. In the third formulation, the blade average and maximum temperatures are chosen as objective functions. Shape optimization is performed using geometric parameters associated with film cooling and blade external shape. A quasi-three-dimensional Navier–Stokes solver for turbomachinery flows is used to solve for the flow field external to the blade with appropriate modifications to incorporate the effect of film cooling. The heat transfer analysis for temperature distribution within the blade is performed by solving the heat diffusion equation using the finite element method. The multiobjective Kreisselmeier–Steinhauser function approach has been used in conjunction with an approximate analysis technique for optimization. The results obtained using both formulations are compared with reference geometry. All three formulations yield significant reductions in blade temperature with the multiobjective formulation yielding largest reduction in blade temperature.

  15. Preform spar cap for a wind turbine rotor blade

    Science.gov (United States)

    Livingston, Jamie T [Simpsonville, SC; Driver, Howard D [Greer, SC; van Breugel, Sjef [Enschede, NL; Jenkins, Thomas B [Cantonment, FL; Bakhuis, Jan Willem [Nijverdal, NL; Billen, Andrew J [Daarlerveen, NL; Riahi, Amir [Pensacola, FL

    2011-07-12

    A spar cap for a wind turbine rotor blade. The spar cap may include multiple preform components. The multiple preform components may be planar sheets having a swept shape with a first end and a second end. The multiple preform components may be joined by mating the first end of a first preform component to the second end of a next preform component, forming the spar cap.

  16. Hybrid fiber and nanopowder reinforced composites for wind turbine blades

    Directory of Open Access Journals (Sweden)

    Nikoloz M. Chikhradze

    2015-01-01

    Full Text Available The results of an investigation into the production of wind turbine blades manufactured using polymer composites reinforced by hybrid (carbon, basalt, glass fibers and strengthened by various nanopowders (oxides, carbides, borides are presented. The hybrid fiber-reinforced composites (HFRC were manufactured with prepreg technology by molding pre-saturated epoxy-strengthened matrix-reinforced fabric. Performance of the manufactured composites was estimated with values of the coefficient of operating condition (COC at a moderate and elevated temperature.

  17. Contactless Diagnostics of Turbine Blade Vibration and Damage

    Czech Academy of Sciences Publication Activity Database

    Procházka, Pavel; Vaněk, František

    2011-01-01

    Roč. 305, č. 1 (2011), s. 1-11 E-ISSN 1742-6596. [International Conference on Damage Assessment of Structures (DAMAS 2011) /9./. Oxford, 11.07.2011-13.07.2011] Institutional research plan: CEZ:AV0Z20760514 Keywords : steam turbine * blade damage assessment * tip-timing method Subject RIV: JL - Materials Fatigue, Friction Mechanics http://iopscience.iop.org/1742-6596/305/1/012116

  18. Multipath Suppression with an Absorber for UWB Wind Turbine Blade Deflection Sensing Systems

    DEFF Research Database (Denmark)

    Zhang, Shuai; Franek, Ondrej; Eggers, Patrick Claus F.

    2017-01-01

    The deflection of a wind turbine blade can be monitored with an ultra-wideband (UWB) deflection sensing system which consists of one transmitting antenna at the blade tip and two receiving antennas at the blade root. The blade deflection is calculated by two estimated tip-root antenna distances...

  19. Load consequences when sweeping blades - A case study of a 5 MW pitch controlled wind turbine

    Energy Technology Data Exchange (ETDEWEB)

    Verelst, D.R.S.; Larsen, Torben J.

    2010-08-15

    The generic 5 MW NREL wind turbine model is used in Risoe's aeroelastic simulator HAWC2 to investigate 120 different swept blade configurations (forward and backward sweep). Sensitivity for 2 different controllers is considered as well. Backward sweep results in a pitch to feather torsional moment of the blade, effectively reducing blade twist angles under increased loading. This behaviour results in decreased flap-wise fatigue and extreme loads, an increase for edge-wise fatigue loading and status quo or slight decrease in extreme loads (depending on the controller). Tower base and shaft-end bending moments are reduced as well. Forward sweep leads to an increase in angle of attack under loading. For a pitch controlled turbine this leads to an increase in fatigue and extreme loading in all cases. A controller inflicted instability is present for the more extreme forward swept cases. Due to the shape of considered sweep curves, an inherent and significant increase in torsional blade root bending moment is noted. A boomerang shaped sweep curve is proposed to counteract this problematic increased loading. Controller sensitivity shows that adding sweep affects some loadings differently. Power output is reduced for backward sweep since the blade twist is optimized as a rigid structure, ignoring the torsional deformations which for a swept blade can be significant. (author)

  20. Damage Identification of Wind Turbine Blades Using Piezoelectric Transducers

    Directory of Open Access Journals (Sweden)

    Seong-Won Choi

    2014-01-01

    Full Text Available This paper presents the experimental results of active-sensing structural health monitoring (SHM techniques, which utilize piezoelectric transducers as sensors and actuators, for determining the structural integrity of wind turbine blades. Specifically, Lamb wave propagations and frequency response functions at high frequency ranges are used to estimate the condition of wind turbine blades. For experiments, a 1 m section of a CX-100 blade is used. The goal of this study is to assess and compare the performance of each method in identifying incipient damage with a consideration given to field deployability. Overall, these methods yielded a sufficient damage detection capability to warrant further investigation. This paper also summarizes the SHM results of a full-scale fatigue test of a 9 m CX-100 blade using piezoelectric active sensors. This paper outlines considerations needed to design such SHM systems, experimental procedures and results, and additional issues that can be used as guidelines for future investigations.

  1. Parametric study of turbine NGV blade lean and vortex design

    Directory of Open Access Journals (Sweden)

    Zhang Shaowen

    2016-02-01

    Full Text Available The effects of blade lean and vortex design on the aerodynamics of a turbine entry nozzle guide vane (NGV are considered using computational fluid dynamics. The aim of the work is to address some of the uncertainties which have arisen from previous studies where conflicting results have been reported for the effect on the NGV. The configuration was initially based on the energy efficient engine turbine which also served as the validation case for the computational method. A total of 17 NGV configurations were evaluated to study the effects of lean and vortex design on row efficiency and secondary kinetic energy. The distribution of mass flow ratio is introduced as an additional factor in the assessment of blade lean effects. The results show that in the turbine entry NGV, the secondary flow strength is not a dominant factor that determines NGV losses and therefore the changes of loading distribution due to blade lean and the associated loss mechanisms should be regarded as a key factor. Radial mass flow redistribution under different NGV lean and twist is demonstrated as an addition key factor influencing row efficiency.

  2. Microstructure Based Material-Sand Particulate Interactions and Assessment of Coatings for High Temperature Turbine Blades

    Science.gov (United States)

    Murugan, Muthuvel; Ghoshal, Anindya; Walock, Michael; Nieto, Andy; Bravo, Luis; Barnett, Blake; Pepi, Marc; Swab, Jeffrey; Pegg, Robert Tyler; Rowe, Chris; hide

    2017-01-01

    Gas turbine engines for military/commercial fixed-wing and rotary wing aircraft use thermal barrier coatings in the high-temperature sections of the engine for improved efficiency and power. The desire to further make improvements in gas turbine engine efficiency and high power-density is driving the research and development of thermal barrier coatings and the effort of improving their tolerance to fine foreign particulates that may be contained in the intake air. Both commercial and military aircraft engines often are required to operate over sandy regions such as in the Middle-East nations, as well as over volcanic zones. For rotorcraft gas turbine engines, the sand ingestion is adverse during take-off, hovering near ground, and landing conditions. Although, most of the rotorcraft gas turbine engines are fitted with inlet particle separators, they are not 100 percent efficient in filtering fine sand particles of size 75 microns or below. The presence of these fine solid particles in the working fluid medium has an adverse effect on the durability of turbine blade thermal barrier coatings and overall performance of the engine. Typical turbine blade damages include blade coating wear, sand glazing, Calcia-Magnesia-Alumina-Silicate (CMAS) attack, oxidation, plugged cooling holes, all of which can cause rapid performance deterioration including loss of aircraft. The objective of this research is to understand the fine particle interactions with typical ceramic coatings of turbine blades at the microstructure level. A finite-element based microstructure modeling and analysis has been performed to investigate particle-surface interactions, and restitution characteristics. Experimentally, a set of tailored thermal barrier coatings and surface treatments were down-selected through hot burner rig tests and then applied to first stage nozzle vanes of the Gas Generator Turbine of a typical rotorcraft gas turbine engine. Laser Doppler velocity measurements were performed

  3. Residual stress measurements in laser clad repaired low pressure turbine blades for the power industry

    Energy Technology Data Exchange (ETDEWEB)

    Bendeich, P. [Australian Nuclear Science and Technology Organisation, Lucas Heights, Menai, NSW 2234 (Australia)]. E-mail: pbx@ansto.gov.au; Alam, N. [CSIRO Manufacturing Science and Technology, 32 Audley St., Woodville, SA 5011 (Australia); Brandt, M. [IRIS Swinburne University of Technology, 533-545 Burwood Rd., Hawthorne, Vic. 3122 (Australia); Carr, D. [Australian Nuclear Science and Technology Organisation, Lucas Heights, Menai, NSW 2234 (Australia); Short, K. [Australian Nuclear Science and Technology Organisation, Lucas Heights, Menai, NSW 2234 (Australia); Blevins, R. [Australian Nuclear Science and Technology Organisation, Lucas Heights, Menai, NSW 2234 (Australia); Curfs, C. [Australian Nuclear Science and Technology Organisation, Lucas Heights, Menai, NSW 2234 (Australia); Kirstein, O. [Australian Nuclear Science and Technology Organisation, Lucas Heights, Menai, NSW 2234 (Australia); Atkinson, G. [Australian Nuclear Science and Technology Organisation, Lucas Heights, Menai, NSW 2234 (Australia); Holden, T. [Northern Stress Technologies, 20, Pine Point Rd., Deep River, Ont., K0J 1P0 (Canada); Rogge, R. [National Research Council, Neutron Program for Materials Research, Chalk River Laboratories, Chalk River, Ont., KOJ 1JO (Canada)

    2006-11-10

    Low pressure turbine blades in power stations suffer from leading edge erosion damage due to water impingement. In an effort to extend the life of these blades, repair of the eroded regions has been proposed using laser cladding with Stellite material. However, the addition of Stellite results in residual stresses being generated in the parent metal due to contraction during cooling and differences in thermal expansion between the two materials. In this work test coupons and laser clad blades were examined for residual stresses using both the L3 diffractometer at the NRU reactor, Chalk River, Canada and the TASS strain scanner at ANSTO's HIFAR reactor, Lucas Heights, Australia. In addition XRD results were used to measure residual stresses on the surface of the blade to complement the neutron measurements. An FEA model of a simplified weld was used to explain some of the results.

  4. Computer-automated multi-disciplinary analysis and design optimization of internally cooled turbine blades

    Science.gov (United States)

    Martin, Thomas Joseph

    This dissertation presents the theoretical methodology, organizational strategy, conceptual demonstration and validation of a fully automated computer program for the multi-disciplinary analysis, inverse design and optimization of convectively cooled axial gas turbine blades and vanes. Parametric computer models of the three-dimensional cooled turbine blades and vanes were developed, including the automatic generation of discretized computational grids. Several new analysis programs were written and incorporated with existing computational tools to provide computer models of the engine cycle, aero-thermodynamics, heat conduction and thermofluid physics of the internally cooled turbine blades and vanes. A generalized information transfer protocol was developed to provide the automatic mapping of geometric and boundary condition data between the parametric design tool and the numerical analysis programs. A constrained hybrid optimization algorithm controlled the overall operation of the system and guided the multi-disciplinary internal turbine cooling design process towards the objectives and constraints of engine cycle performance, aerodynamic efficiency, cooling effectiveness and turbine blade and vane durability. Several boundary element computer programs were written to solve the steady-state non-linear heat conduction equation inside the internally cooled and thermal barrier-coated turbine blades and vanes. The boundary element method (BEM) did not require grid generation inside the internally cooled turbine blades and vanes, so the parametric model was very robust. Implicit differentiations of the BEM thermal and thereto-elastic analyses were done to compute design sensitivity derivatives faster and more accurately than via explicit finite differencing. A factor of three savings of computer processing time was realized for two-dimensional thermal optimization problems, and a factor of twenty was obtained for three-dimensional thermal optimization problems

  5. Prospects for the domestic production of large-sized cast blades and vanes for industrial gas turbines

    Science.gov (United States)

    Kazanskiy, D. A.; Grin, E. A.; Klimov, A. N.; Berestevich, A. I.

    2017-10-01

    Russian experience in the production of large-sized cast blades and vanes for industrial gas turbines is analyzed for the past decades. It is noted that the production of small- and medium-sized blades and vanes made of Russian alloys using technologies for aviation, marine, and gas-pumping turbines cannot be scaled for industrial gas turbines. It is shown that, in order to provide manufacturability under large-scale casting from domestic nickel alloys, it is necessary to solve complex problems in changing their chemical composition, to develop new casting technologies and to optimize the heat treatment modes. An experience of PAO NPO Saturn in manufacturing the blades and vanes made of ChS88U-VI and IN738-LC foundry nickel alloys for the turbines of the GTE-110 gas turbine unit is considered in detail. Potentialities for achieving adopted target parameters for the mechanical properties of working blades cast from ChS88UM-VI modified alloy are established. For the blades made of IN738-LC alloy manufactured using the existing foundry technology, a complete compliance with the requirements of normative and technical documentation has been established. Currently, in Russia, the basis of the fleet of gas turbine plants is composed by foreign turbines, and, for the implementation of the import substitution program, one can use the positive experience of PAO NPO Saturn in casting blades from IN738-LC alloy based on a reverse engineering technique. A preliminary complex of studies of the original manufacturer's blades should be carried out, involving, first of all, the determination of geometric size using modern measurement methods as well as the studies on the chemical compositions of the used materials (base metal and protective coatings). Further, verifying the constructed calculation models based on the obtained data, one could choose available domestic materials that would meet the operating conditions of the blades according to their heat resistance and corrosion

  6. Design of Linear Control System for Wind Turbine Blade Fatigue Testing

    Science.gov (United States)

    Toft, Anders; Roe-Poulsen, Bjarke; Christiansen, Rasmus; Knudsen, Torben

    2016-09-01

    This paper proposes a linear method for wind turbine blade fatigue testing at Siemens Wind Power. The setup consists of a blade, an actuator (motor and load mass) that acts on the blade with a sinusoidal moment, and a distribution of strain gauges to measure the blade flexure. Based on the frequency of the sinusoidal input, the blade will start oscillating with a given gain, hence the objective of the fatigue test is to make the blade oscillate with a controlled amplitude. The system currently in use is based on frequency control, which involves some non-linearities that make the system difficult to control. To make a linear controller, a different approach has been chosen, namely making a controller which is not regulating on the input frequency, but on the input amplitude. A non-linear mechanical model for the blade and the motor has been constructed. This model has been simplified based on the desired output, namely the amplitude of the blade. Furthermore, the model has been linearised to make it suitable for linear analysis and control design methods. The controller is designed based on a simplified and linearised model, and its gain parameter determined using pole placement. The model variants have been simulated in the MATLAB toolbox Simulink, which shows that the controller design based on the simple model performs adequately with the non-linear model. Moreover, the developed controller solves the robustness issue found in the existent solution and also reduces the needed energy for actuation as it always operates at the blade eigenfrequency.

  7. Design analysis and development of a high temperature actuaror for gas turbine blade tip clearance control

    OpenAIRE

    Coşkun, Mustafa Bulut; Coskun, Mustafa Bulut

    2011-01-01

    During a typical startup cycle industrial gas turbine blades experience rapid radial thermal expansion while bulky shroud structure with larger thermal inertia requires much longer period to reach its operating temperature. Turbine designers have to leave a safe radial distance in order to prevent contact of blades to the surrounding annular casing. However, when thermal steady state in the turbine stage is achieved, shroud and casing grow and excessive amount of blade-shroud clearance remain...

  8. Computational Fluid Dynamic (CFD) Study of an Articulating Turbine Blade Cascade

    Science.gov (United States)

    2016-11-01

    ARL-TR-7871 ● NOV 2016 US Army Research Laboratory Computational Fluid Dynamic (CFD) Study of an Articulating Turbine Blade...ARL-TR-7871 ● NOV 2016 US Army Research Laboratory Computational Fluid Dynamic (CFD) Study of an Articulating Turbine Blade Cascade by Luis...COVERED (From - To) 1 June–31 August 2016 4. TITLE AND SUBTITLE Computational Fluid Dynamic (CFD) Study of an Articulating Turbine Blade Cascade 5a

  9. Dynamic modeling and simulation of wind turbines

    International Nuclear Information System (INIS)

    Ghafari Seadat, M.H.; Kheradmand Keysami, M.; Lari, H.R.

    2002-01-01

    Using wind energy for generating electricity in wind turbines is a good way for using renewable energies. It can also help to protect the environment. The main objective of this paper is dynamic modeling by energy method and simulation of a wind turbine aided by computer. In this paper, the equations of motion are extracted for simulating the system of wind turbine and then the behavior of the system become obvious by solving the equations. The turbine is considered with three blade rotor in wind direction, induced generator that is connected to the network and constant revolution for simulation of wind turbine. Every part of the wind turbine should be simulated for simulation of wind turbine. The main parts are blades, gearbox, shafts and generator

  10. Wind Turbine Blade Nondestructive Testing with a Transportable Radiography System

    Directory of Open Access Journals (Sweden)

    J. G. Fantidis

    2011-01-01

    Full Text Available Wind turbines are becoming widely used as they are an environmentally friendly way for energy production without emissions; however, they are exposed to a corrosive environment. In addition, as wind turbines typically are the tallest structures in the surrounding area of a wind farm, it is expected that they will attract direct lightning strikes several times during their operating life. The purpose of this paper is to show that the radiography with a transportable unit is a solution to find defects in the wind turbine blade and reduce the cost of inspection. A transportable neutron radiography system, incorporating an Sb–Be source, has been simulated using the MCNPX code. The simulated system has a wide range of radiography parameters.

  11. Parametric dependence of a morphing wind turbine blade on material elasticity

    International Nuclear Information System (INIS)

    Puterbaugh, Martin; Beyene, Asfaw

    2011-01-01

    A few recent works have suggested a morphing blade for wind turbine energy conversion. The concept is derived from fin and wing motions that better adapt to varying load conditions. Previous research has provided the fluid mechanic justification of this new concept. This paper establishes a parametric relationship between an asymmetric wind turbine blade and constituent material modulus to predict the geometric response of the morphing blade for a given material characteristic. The airfoil's trailing edge deflection is associated to a prescribed fluid exit angle via the Moment Area (MA) method. Subsequently, a mathematical model is derived to predict material deformation with respect to imparted aerodynamic forces. Results show that an airfoil, much like a tapered beam, can be modeled as a non-prismatic cantilevered beam using this well established method. -- Research highlights: →A mathematical model relating morphing airfoil thickness and elastic modulus was established. →For non-prismatic beam under a uniform distributive load, the slope and deflection of the airfoil's trailing edge were related to the fluid exit angle. →The main driver of blade deformation was the angular drag force. The Moment Area method was used, verified by Finite Element method. →Displacement to the exit angle is predicated upon the elastic modulus value given that other parameters are constant. →Optimum power output is obtained in part load conditions when the blade deforms to the applicable exit angle.

  12. Simulation analysis of turbine blade in 3D printing aquarium

    Directory of Open Access Journals (Sweden)

    Chen Dyi-Cheng

    2017-01-01

    Full Text Available 3D printing of the flexibility is the most admirable place, no matter when or where, as long as the machine can make the abstract design of finished products or difficult to process the finished product printed out as a sample. And in the product design, through the 3D print out the entity, to more specific observation of the advantages and disadvantages of finished products, which shorten the time of many creative research and development, but also relatively reduce the defective factors. As in recent years, 3D printing technology is progressing, material adhesion, precision and parts of the degree of cooperation has increased, coupled with many parts taking into account the cost, production and other issues, and then let a lot of light load small parts or special parts choose to use 3D to print the finished product to replace. This study focuses on the plastic turbine blades that drive water in the aquarium, but the 3D printing is done by stacking. However, the general stress analysis software can set the material to analyze the deformation results of the force, nor the 3D to analyze the software. Therefore, this study first analyzes the deformation of turbine blade by software, and then verifies the situation of 3D printing turbine blade, and then compares the actual results of software analysis and 3D printing. The results can provide the future of 3D product consider the strength factor. The study found that the spiral blade design allows the force points to be dispersed to avoid hard focus.

  13. Numerical Analysis of Flow in Kaplan Turbine Runner Blades Anticavitation Lip with Modified Hydro-dynamic Profile

    Directory of Open Access Journals (Sweden)

    Vasile Cojocaru

    2011-09-01

    Full Text Available In order to increase the lifetime of runner blades of Kaplan turbines damaged by cavitation erosion, an anticavitation lip is attached to the periphery of the runner blades on the suction side. The anticavitation lip overtakes the cavitation pitting which appears between the runner blades and the runner chamber. A blade with the original anticavitation lip was modeled using CAE. The numerical simulations showed the tip vortex position and the source of the cavitation erosion. Using these data, a modified profile of the anticavitation lip was designed.

  14. Structural Design of a Horizontal-Axis Tidal Current Turbine Composite Blade

    Energy Technology Data Exchange (ETDEWEB)

    Bir, G. S.; Lawson, M. J.; Li, Y.

    2011-10-01

    This paper describes the structural design of a tidal composite blade. The structural design is preceded by two steps: hydrodynamic design and determination of extreme loads. The hydrodynamic design provides the chord and twist distributions along the blade length that result in optimal performance of the tidal turbine over its lifetime. The extreme loads, i.e. the extreme flap and edgewise loads that the blade would likely encounter over its lifetime, are associated with extreme tidal flow conditions and are obtained using a computational fluid dynamics (CFD) software. Given the blade external shape and the extreme loads, we use a laminate-theory-based structural design to determine the optimal layout of composite laminas such that the ultimate-strength and buckling-resistance criteria are satisfied at all points in the blade. The structural design approach allows for arbitrary specification of the chord, twist, and airfoil geometry along the blade and an arbitrary number of shear webs. In addition, certain fabrication criteria are imposed, for example, each composite laminate must be an integral multiple of its constituent ply thickness. In the present effort, the structural design uses only static extreme loads; dynamic-loads-based fatigue design will be addressed in the future. Following the blade design, we compute the distributed structural properties, i.e. flap stiffness, edgewise stiffness, torsion stiffness, mass, moments of inertia, elastic-axis offset, and center-of-mass offset along the blade. Such properties are required by hydro-elastic codes to model the tidal current turbine and to perform modal, stability, loads, and response analyses.

  15. Multi-piece wind turbine rotor blades and wind turbines incorporating same

    Science.gov (United States)

    Moroz,; Mieczyslaw, Emilian [San Diego, CA

    2008-06-03

    A multisection blade for a wind turbine includes a hub extender having a pitch bearing at one end, a skirt or fairing having a hole therethrough and configured to mount over the hub extender, and an outboard section configured to couple to the pitch bearing.

  16. Long duration blade loss simulations including thermal growths for dual-rotor gas turbine engine

    Science.gov (United States)

    Sun, Guangyoung; Palazzolo, Alan; Provenza, A.; Lawrence, C.; Carney, K.

    2008-09-01

    This paper presents an approach for blade loss simulation including thermal growth effects for a dual-rotor gas turbine engine supported on bearing and squeeze film damper. A nonlinear ball bearing model using the Hertzian formula predicts ball contact load and stress, while a simple thermal model estimates the thermal growths of bearing components during the blade loss event. The modal truncation augmentation method combined with a proposed staggered integration scheme is verified through simulation results as an efficient tool for analyzing a flexible dual-rotor gas turbine engine dynamics with the localized nonlinearities of the bearing and damper, with the thermal growths and with a flexible casing model. The new integration scheme with enhanced modeling capability reduces the computation time by a factor of 12, while providing a variety of solutions with acceptable accuracy for durations extending over several thermal time constants.

  17. Active control: Wind turbine model

    Energy Technology Data Exchange (ETDEWEB)

    Bindner, Henrik

    1999-07-01

    This report is a part of the reporting of the work done in the project `Active Control of Wind Turbines`. This project aim is to develop a simulation model for design of control systems for turbines with pitch control and to use that model to design controllers. This report describes the model developed for controller design and analysis. Emphasis has been put on establishment of simple models describing the dynamic behavior of the wind turbine in adequate details for controller design. This has been done with extensive use of measurements as the basis for selection of model complexity and model validation as well as parameter estimation. The model includes a simple model of the structure of the turbine including tower and flapwise blade bending, a detailed model of the gear box and induction generator, a linearized aerodynamic model including modelling of induction lag and actuator and sensor models. The models are all formulated as linear differential equations. The models are validated through comparisons with measurements performed on a Vestas WD 34 400 kW wind turbine. It is shown from a control point of view simple linear models can be used to describe the dynamic behavior of a pitch controlled wind turbine. The model and the measurements corresponds well in the relevant frequency range. The developed model is therefore applicable for controller design. (au) EFP-91. 18 ills., 22 refs.

  18. Effect of Blade Roughness on Transition and Wind Turbine Performance.

    Energy Technology Data Exchange (ETDEWEB)

    Ehrmann, Robert S. [Texas A & M Univ., College Station, TX (United States); White, E. B. [Texas A & M Univ., College Station, TX (United States)

    2015-09-01

    The real-world effect of accumulated surface roughness on wind-turbine power production is not well understood. To isolate specific blade roughness features and test their effect, field measurements of turbine-blade roughness were made and simulated on a NACA 633-418 airfoil in a wind tunnel. Insect roughness, paint chips, and erosion were characterized then manufactured. In the tests, these roughness configurations were recreated as distributed roughness, a forward-facing step, and an eroded leading edge. Distributed roughness was tested in three heights and five densities. Chord Reynolds number was varied between 0:8 to 4:8 × 106. Measurements included lift, drag, pitching moment, and boundary-layer transition location. Results indicate minimal effect from paint-chip roughness. As distributed roughness height and density increase, the lift-curve slope, maximum lift, and lift-to-drag ratio decrease. As Reynolds number increases, natural transition is replaced by bypass transition. The critical roughness Reynolds number varies between 178 to 318, within the historical range. At a chord Reynolds number of 3:2 × 106, the maximum lift-to-drag ratio decreases 40% for 140 μm roughness, corresponding to a 2.3% loss in annual energy production. Simulated performance loss compares well to measured performance loss of an in-service wind turbine.

  19. Thermal barrier coatings for the space shuttle main engine turbine blades

    Science.gov (United States)

    Bhat, B. N.; Gilmore, H. L.; Holmes, R. R.

    1985-01-01

    The Space Shuttle Main Engine (SSME) turbopump turbine blades experience extremely severe thermal shocks during start-up and shut-down. For instance, the high pressure fuel turbopump turbine which burns liquid hydrogen operates at approximately 1500 F, but is shut down fuel rich with turbine blades quenced in liquid hydrogen. This thermal shock is a major contributor to blade cracking. The same thermal shock cause the protective ZrO2 thermal barrier coatings to spall or flake off, leaving only the NiCrAlY bond coating which provides only a minimum thermal protection. The turbine blades are therefore life limited to about 3000 sec for want of a good thermal barrier. A suitable thermal barrier coating (TBC) is being developed for the SSME turbine blades. Various TBCs developed for the gas turbine engines were tested in a specially built turbine blade tester. This tester subjects the coated blades to thermal and pressure cycles similar to those during actual operation of the turbine. The coatings were applied using a plasma spraying techniques both under atmospheric conditions and in vacuum. Results are presented. In general vacuum plasma sprayed coatings performed much better than those sprayed under atmospheric conditions. A 50 to 50 blend of Cr2O3 and NiCrAlY, vacuum plasma sprayed on SSME turbopump turbine blades appear to provide significant improvements in coating durability and thermal protection.

  20. Fundamentals for remote structural health monitoring of wind turbine blades - a pre-project

    Energy Technology Data Exchange (ETDEWEB)

    Soerensen, B.F.; Lading, L.; Sendrup, P. (and others)

    2002-05-01

    This summary-report describes the results of a pre-project that has the aim of establishing the basic technical knowledge to evaluate whether remote surveillance of the rotor blades of large off-shore wind turbines has technical and economical potential. A cost-benefit analysis was developed, showing that it is economically attractive to use sensors embedded in the blade. Specific technical requirements were defined for the sensors capability to detect the most important damage types in wind turbine blades. Three different sensor types were selected for use in laboratory experiments and full-scale tests of a wind turbine blade developing damage: 1) detection of stress wave emission by acoustic emission, 2) measurement of modal shape changes by accelerometers and 3) measurement of crack opening of adhesive joint by a fibre optics micro-bend displacement transducer that was developed in the project. All types of sensor approaches were found to work satisfactory. The techniques were found to complement each other: Acoustic emission has the capability of detecting very small damages and can be used for locating the spatial position and size of evolving damages. The fibre optics displacement transducer was found to work well for detecting adhesive failure. Modelling work shows that damage in a wind turbine blade causes a significant change in the modal shape when the damage is in the order of 0.5-1 m. Rough estimates of the prices of complete sensor systems were made. The system based on acoustic emission was the most expensive and the one based on accelerometers was the cheapest. NDT methods (ultrasound scanning and X-ray inspection) were found to be useful for verification of hidden damage. Details of the work are described in annexes. (au)

  1. Study on finite deformation finite element analysis algorithm of turbine blade based on CPU+GPU heterogeneous parallel computation

    Directory of Open Access Journals (Sweden)

    Liu Tian-Yuan

    2016-01-01

    Full Text Available Blade is one of the core components of turbine machinery. The reliability of blade is directly related to the normal operation of plant unit. However, with the increase of blade length and flow rate, non-linear effects such as finite deformation must be considered in strength computation to guarantee enough accuracy. Parallel computation is adopted to improve the efficiency of classical nonlinear finite element method and shorten the blade design period. So it is of extraordinary importance for engineering practice. In this paper, the dynamic partial differential equations and the finite element method forms for turbine blades under centrifugal load and flow load are given firstly. Then, according to the characteristics of turbine blade model, the classical method is optimized based on central processing unit + graphics processing unit heterogeneous parallel computation. Finally, the numerical experiment validations are performed. The computation speed of the algorithm proposed in this paper is compared with the speed of ANSYS. For the rectangle plate model with mesh number of 10 k to 4000 k, a maximum speed-up of 4.31 can be obtained. For the real blade-rim model with mesh number of 500 k, the speed-up of 4.54 times can be obtained.

  2. Slotted Blades Savonius Wind Turbine Analysis by CFD

    Directory of Open Access Journals (Sweden)

    Andrea Alaimo

    2013-12-01

    Full Text Available In this paper a new bucket configuration for a Savonius wind generator is proposed. Numerical analyses are performed to estimate the performances of the proposed configuration by means of the commercial code COMSOL Multiphysics® with respect to Savonius wind turbine with overlap only. Parametric analyses are performed, for a fixed overlap ratio, by varying the slot position; the results show that for slot positioned near the blade root, the Savonius rotor improves performances at low tip speed ratio, evidencing a better starting torque. This circumstance is confirmed by static analyses performed on the slotted blades in order to investigate the starting characteristic of the proposed Savonius wind generator configuration.

  3. Effect of steady deflections on the aeroelastic stability of a turbine blade

    DEFF Research Database (Denmark)

    Kallesøe, Bjarne Skovmose

    2011-01-01

    This paper deals with effects of geometric non-linearities on the aeroelastic stability of a steady-state defl ected blade. Today, wind turbine blades are long and slender structures that can have a considerable steady-state defl ection which affects the dynamic behaviour of the blade. The fl...... apwise blade defl ection causes the edgewise blade motion to couple to torsional blade motion and thereby to the aerodynamics through the angle of attack. The analysis shows that in the worst case for this particular blade, the edgewise damping can be decreased by half. Copyright © 2010 John Wiley & Sons......, Ltd....

  4. Convective heat transfer and experimental icing aerodynamics of wind turbine blades

    Science.gov (United States)

    Wang, Xin

    The total worldwide base of installed wind energy peak capacity reached 94 GW by the end of 2007, including 1846 MW in Canada. Wind turbine systems are being installed throughout Canada and often in mountains and cold weather regions, due to their high wind energy potential. Harsh cold weather climates, involving turbulence, gusts, icing and lightning strikes in these regions, affect wind turbine performance. Ice accretion and irregular shedding during turbine operation lead to load imbalances, often causing the turbine to shut off. They create excessive turbine vibration and may change the natural frequency of blades as well as promote higher fatigue loads and increase the bending moment of blades. Icing also affects the tower structure by increasing stresses, due to increased loads from ice accretion. This can lead to structural failures, especially when coupled to strong wind loads. Icing also affects the reliability of anemometers, thereby leading to inaccurate wind speed measurements and resulting in resource estimation errors. Icing issues can directly impact personnel safety, due to falling and projected ice. It is therefore important to expand research on wind turbines operating in cold climate areas. This study presents an experimental investigation including three important fundamental aspects: (1) heat transfer characteristics of the airfoil with and without liquid water content (LWC) at varying angles of attack; (2) energy losses of wind energy while a wind turbine is operating under icing conditions; and (3) aerodynamic characteristics of an airfoil during a simulated icing event. A turbine scale model with curved 3-D blades and a DC generator is tested in a large refrigerated wind tunnel, where ice formation is simulated by spraying water droplets. A NACA 63421 airfoil is used to study the characteristics of aerodynamics and convective heat transfer. The current, voltage, rotation of the DC generator and temperature distribution along the airfoil

  5. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject. Annex A. Cost-benefit for embedded sensors in large wind turbine blades

    OpenAIRE

    Hansen, L.G.; Lading, Lars

    2002-01-01

    This report contains the results of a cost-benefit analysis for the use of embed-ded sensors for damage detection in large wind turbine blades - structural health monitoring - (in connection with remote surveillance) of large wind turbine placedoff-shore. The total operating costs of a three-bladed 2MW turbine placed offshore either without sensors or with sensors are compared. The price of a structural health monitoring system of a price of 100 000 DKK (per tur-bine) results in a break-event...

  6. Evaluation of MOSTAS computer code for predicting dynamic loads in two bladed wind turbines

    Science.gov (United States)

    Kaza, K. R. V.; Janetzke, D. C.; Sullivan, T. L.

    1979-01-01

    Calculated dynamic blade loads were compared with measured loads over a range of yaw stiffnesses of the DOE/NASA Mod-O wind turbine to evaluate the performance of two versions of the MOSTAS computer code. The first version uses a time-averaged coefficient approximation in conjunction with a multi-blade coordinate transformation for two bladed rotors to solve the equations of motion by standard eigenanalysis. The second version accounts for periodic coefficients while solving the equations by a time history integration. A hypothetical three-degree of freedom dynamic model was investigated. The exact equations of motion of this model were solved using the Floquet-Lipunov method. The equations with time-averaged coefficients were solved by standard eigenanalysis.

  7. Investigation of the Compressible Flow through the Tip-Section Turbine Blade Cascade with Supersonic Inlet

    Czech Academy of Sciences Publication Activity Database

    Luxa, Martin; Příhoda, Jaromír; Šimurda, David; Straka, P.; Synáč, J.

    2016-01-01

    Roč. 25, č. 2 (2016), s. 138-144 ISSN 1003-2169 R&D Projects: GA TA ČR(CZ) TA03020277; GA ČR GAP101/12/1271 Institutional support: RVO:61388998 Keywords : long turbine rotor blade * supersonic tip section * optical methods * transition modelling * CFD Subject RIV: BK - Fluid Dynamics Impact factor: 0.678, year: 2016

  8. Ultimate strength of a large wind turbine blade

    Energy Technology Data Exchange (ETDEWEB)

    Moelholt Jensen, Find

    2008-05-15

    The present PhD project contains a study of the structural static strength of wind turbine blades loaded in flap-wise direction. A combination of experimental and numerical work has been used to address the most critical failure mechanisms and to get an understanding of the complex structural behaviour of wind turbine blades. Four failure mechanisms observed during the fullscale tests and the corresponding FE-analysis are presented. Elastic mechanisms associated with failure, such as buckling, localized bending and the Brazier effect, are studied. Six different types of structural reinforcements helping to prevent undesired structural elastic mechanisms are presented. The functionality of two of the suggested structural reinforcements was demonstrated in full-scale tests and the rest trough FE-studies. The blade design under investigation consisted of an aerodynamic airfoil and a load carrying box girder. In total, five full-scale tests have been performed involving one complete blade and two shortened box girders. The second box girder was submitted to three independent tests covering different structural reinforcement alternatives. The advantages and disadvantages of testing a shortened load carrying box girder vs. an entire blade are discussed. Changes in the boundary conditions, loads and additional reinforcements, which were introduced in the box girder tests in order to avoid undesired structural elastic mechanisms, are presented. New and advanced measuring equipment was used in the fullscale tests to detect the critical failure mechanisms and to get an understanding of the complex structural behaviour. Traditionally, displacement sensors and strain gauges in blade tests are arranged based on an assumption of a Bernoulli-Euler beam structural response. In the present study it is shown that when following this procedure important information about distortions of the cross sections is lost. In the tests presented here, one of the aims was to measure distortion

  9. Improved blade element momentum theory for wind turbine aerodynamic computations

    DEFF Research Database (Denmark)

    Sun, Zhenye; Chen, Jin; Shen, Wen Zhong

    2016-01-01

    Blade element momentum (BEM) theory is widely used in aerodynamic performance predictions and design applications for wind turbines. However, the classic BEM method is not quite accurate which often tends to under-predict the aerodynamic forces near root and over-predict its performance near tip....... The reliability of the aerodynamic calculations and design optimizations is greatly reduced due to this problem. To improve the momentum theory, in this paper the influence of pressure drop due to wake rotation and the effect of radial velocity at the rotor disc in the momentum theory are considered. Thus...... the axial induction factor in far downstream is not simply twice of the induction factor at disc. To calculate the performance of wind turbine rotors, the improved momentum theory is considered together with both Glauert's tip correction and Shen's tip correction. Numerical tests have been performed...

  10. Investigation of potential extreme load reduction for a two-bladed upwind turbine with partial pitch

    DEFF Research Database (Denmark)

    Kim, Taeseong; Larsen, Torben J.; Yde, Anders

    2015-01-01

    This paper presents a wind turbine concept with an innovative design combining partial pitch with a two-bladed (PP-2B) turbine configuration. Special emphasis is on extreme load reduction during storm situations at standstill, but operational loads are also investigated. In order to compare...... the loads and dynamics of the PP-2B turbine, a partial pitch three-bladed (PP-3B) turbine and a normal pitch regulated three-bladed (3B) turbine are introduced on the basis of solidity similarity scaling. From the dynamic comparisons between two- and three-bladed turbines, it has been observed...... that the blade vibrations are transferred differently from the rotor to the tower. For a three-bladed turbine, blade vibrations seen in a fixed frame of reference are split with ±1P only. A two-bladed turbine has a similar split of ±1P but also includes contributions on higher harmonics (±2P, ±3P, … etc...

  11. Development of a Bamboo-Based Composite as a Sustainable Green Material for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Holmes, John W.; Brøndsted, Povl; Sørensen, Bent F.

    2009-01-01

    Bamboo has many engineering and environmental attributes that make it an attractive material for utilization in wind turbine blades. This paper examines the mechanical properties of a novel bamboo-poplar epoxy laminate which is being developed for wind turbine blades. Information provided...

  12. Laser shock peening of steam turbine blade for enhanced service life

    Indian Academy of Sciences (India)

    2014-02-13

    Feb 13, 2014 ... Contributed Papers Volume 82 Issue 2 February 2014 pp 347-351 ... Abstract. Fretting-fatigue is an important factor influencing service life of turbine blades. The present paper describes laser shock peening of potential crack nucleation site in the root region of steam turbine blade for its enhanced service ...

  13. Effect of blade flutter and electrical loading on small wind turbine noise

    Science.gov (United States)

    The effect of blade flutter and electrical loading on the noise level of two different size wind turbines was investigated at the Conservation and Production Research Laboratory (CPRL) near Bushland, TX. Noise and performance data were collected on two blade designs tested on a wind turbine rated a...

  14. Laser shock peening of steam turbine blade for enhanced service life

    Indian Academy of Sciences (India)

    2014-02-13

    Feb 13, 2014 ... Fretting-fatigue is an important factor influencing service life of turbine blades. The present paper describes laser shock peening of potential crack nucleation site in the root region of steam turbine blade for its enhanced service life. The experimental study, performed with an in-house developed 2.5 J/7 ns ...

  15. New Method for Dual-Axis Fatigue Testing of Large Wind Turbine Blades Using Resonance Excitation and Spectral Loading

    Energy Technology Data Exchange (ETDEWEB)

    White, D.

    2004-04-01

    The blades of a wind turbine are generally considered to be the most critical component of the wind turbine system. The fundamental purpose of performing fatigue tests on wind turbine blades is to demonstrate that a blade, when manufactured to a certain set of specifications, has the prescribed reliability and service life. The purpose of the research conducted for this project is the advancement of knowledge and capabilities in the area of wind turbine blade fatigue testing.

  16. Application of Computer Simulation to Identify Erosion Resistance of Materials of Wet-steam Turbine Blades

    Science.gov (United States)

    Korostelyov, D. A.; Dergachyov, K. V.

    2017-10-01

    A problem of identifying the efficiency of using materials, coatings, linings and solderings of wet-steam turbine rotor blades by means of computer simulation is considered. Numerical experiments to define erosion resistance of materials of wet-steam turbine blades are described. Kinetic curves for erosion area and weight of the worn rotor blade material of turbines K-300-240 LMP and atomic icebreaker “Lenin” have been defined. The conclusion about the effectiveness of using different erosion-resistant materials and protection configuration of rotor blades is also made.

  17. A method to combine hydrodynamics and constructive design in the optimization of the runner blades of Kaplan turbines

    International Nuclear Information System (INIS)

    Miclosina, C O; Balint, D I; Campian, C V; Frunzaverde, D; Ion, I

    2012-01-01

    This paper deals with the optimization of the axial hydraulic turbines of Kaplan type. The optimization of the runner blade is presented systematically from two points of view: hydrodynamic and constructive. Combining these aspects in order to gain a safer operation when unsteady effects occur in the runner of the turbine is attempted. The design and optimization of the runner blade is performed with QTurbo3D software developed at the Center for Research in Hydraulics, Automation and Thermal Processes (CCHAPT) from 'Eftimie Murgu' University of Resita, Romania. QTurbo3D software offers possibilities to design the meridian channel of hydraulic turbines design the blades and optimize the runner blade. 3D modeling and motion analysis of the runner blade operating mechanism are accomplished using SolidWorks software. The purpose of motion study is to obtain forces, torques or stresses in the runner blade operating mechanism, necessary to estimate its lifetime. This paper clearly states the importance of combining the hydrodynamics with the structural design in the optimization procedure of the runner of hydraulic turbines.

  18. AN INVESTIGATION INTO THE MECHANICS OF SINGLE CRYSTAL TURBINE BLADES WITH A VIEW TOWARDS ENHANCING GAS TURBINE EFFICIENCY

    Energy Technology Data Exchange (ETDEWEB)

    K.R. Rajagopal; I.J. Rao

    2006-05-05

    The demand for increased efficiency of gas turbines used in power generation and aircraft applications has fueled research into advanced materials for gas turbine blades that can withstand higher temperatures in that they have excellent resistance to creep. The term ''Superalloys'' describes a group of alloys developed for applications that require high performance at elevated temperatures. Superalloys have a load bearing capacity up to 0.9 times their melting temperature. The objective of the investigation was to develop a thermodynamic model that can be used to describe the response of single crystal superalloys that takes into account the microstructure of the alloy within the context of a continuum model. Having developed the model, its efficacy was to be tested by corroborating the predictions of the model with available experimental data. Such a model was developed and it is implemented in the finite element software ABAQUS/STANDARD through a user subroutine (UMAT) so that the model can be used in realistic geometries that correspond to turbine blades.

  19. UWB Wind Turbine Blade Deflection Sensing for Wind Energy Cost Reduction

    DEFF Research Database (Denmark)

    Zhang, Shuai; Jensen, Tobias Lindstrøm; Franek, Ondrej

    2015-01-01

    A new application of utilizing ultra-wideband (UWB) technology to sense wind turbine blade deflections is introduced in this paper for wind energy cost reduction. The lower UWB band of 3.1–5.3 GHz is applied. On each blade, there will be one UWB blade deflection sensing system, which consists...

  20. On Orientation Control of Suspended Blade During Installation in Wind Turbines

    DEFF Research Database (Denmark)

    Schmidt, Lasse; Roemer, Daniel Beck; Pedersen, Henrik Clemmensen

    2015-01-01

    This paper discusses problems involved in the procedure for offshore installation of blades in wind turbines, due to wind loads. In general the high winds at sea provides for nearly optimal conditions for harvesting energy via wind turbines due to the often high wind speeds and low turbulence...... intensity. However, the very same features also call for great difficulties during installation of the wind turbine blades, making this process extremely difficult, expensive and time consuming. Often the blades are hoisted to the wind turbine hub via cranes and sought held in appropriate positions by so...

  1. Thermosyphon Method for Cooling the Rotor Blades of High-Temperature Steam Turbines

    Directory of Open Access Journals (Sweden)

    Bogomolov Alexander R.

    2016-01-01

    Full Text Available The design scheme of closed two-phase thermosyphon were suggested that can provide standard thermal operation of blades of high-temperature steam turbine. The method for thermosyphon calculation is developed. The example of thermal calculation was implemented, it showed that to cool the steam turbine blades at their heating by high-temperature steam, the heat can be removed in the rear part of the blades by air with the temperature of about 440°C.

  2. Comparative Investigation of Blade Lean Effect in Hydrogen-Fueled Combustion Turbine

    Science.gov (United States)

    Nakamura, R.; Suzuki, M.; Yamamoto, M.

    2011-09-01

    Recently, environmental problems have been actively researched all over the world. To overcome air pollution and fossil fuel exhaustion, we have been investigating a hydrogen-fueled propulsion system. In the system, hydrogen is injected from the turbine blade and/or vane surface. The system can realize higher power, lighter weight and lower emission than conventional systems. However, there exist many problems for the realization. One of them is the extremely high temperature region appearing on the wall. In the present study, we clarify the effect of blade lean on the generation of high temperature region. The combusting turbulent flowfield around a normal, a compound lean and a reverse compound lean blades are simulated, using RANS and 5-step reduced combustion model. Comparing the numerical results, it is confirmed that compound lean is promising to suppress the high temperature region.

  3. CFD-RANS analysis of the rotational effects on the boundary layer of wind turbine blades

    DEFF Research Database (Denmark)

    Carcangiu, Carlo Enrico; Sørensen, Jens Nørkær; Cambuli, Francesco

    2007-01-01

    The flow field past the rotating blade of a horizontal axis wind turbine has been modeled with a full 3-D steady-RANS approach. Flow computations have been performed using the commercial finite-volume solver Fluent. A number of blade sections from the 3-D rotating geometry were chosen...... and the corresponding 2-D flow computations have been carried out for comparison, for different angles of attack and in stalled conditions. In order to investigate the effects of rotation a postprocessing tool has been developed, allowing the evaluation of the terms in the boundary layer equations. Examples...... of the output are proposed for the analyzed flow situations. The main features of the boundary layer flow are described, for both the rotating blade and the corresponding 2-D profiles. Computed pressure distributions and aerodynamic coefficients evidence less lift losses after separation in the 3-D rotating...

  4. DEVELOPMENT OF PROTECTIVE COATINGS FOR SINGLE CRYSTAL TURBINE BLADES

    Energy Technology Data Exchange (ETDEWEB)

    Amarendra K. Rai

    2006-12-04

    Turbine blades in coal derived syngas systems are subject to oxidation and corrosion due to high steam temperature and pressure. Thermal barrier coatings (TBCs) are developed to address these problems. The emphasis is on prime-reliant design and a better coating architecture, having high temperature and corrosion resistance properties for turbine blades. In Phase I, UES Inc. proposed to develop, characterize and optimize a prime reliant TBC system, having smooth and defect-free NiCoCrAlY bond layer and a defect free oxide sublayer, using a filtered arc technology. Phase I work demonstrated the deposition of highly dense, smooth and defect free NiCoCrAlY bond coat on a single crystal CMSX-4 substrate and the deposition of alpha-alumina and yttrium aluminum garnet (YAG) sublayer on top of the bond coat. Isothermal and cyclic oxidation test and pre- and post-characterization of these layers, in Phase I work, (with and without top TBC layer of commercial EB PVD YSZ) revealed significant performance enhancement.

  5. Reinforced wind turbine blades--an environmental life cycle evaluation.

    Science.gov (United States)

    Merugula, Laura; Khanna, Vikas; Bakshi, Bhavik R

    2012-09-04

    A fiberglass composite reinforced with carbon nanofibers (CNF) at the resin-fiber interface is being developed for potential use in wind turbine blades. An energy and midpoint impact assessment was performed to gauge impacts of scaling production to blades 40 m and longer. Higher loadings force trade-offs in energy return on investment and midpoint impacts relative to the base case while remaining superior to thermoelectric power generation in these indicators. Energy-intensive production of CNFs forces impacts disproportionate to mass contribution. The polymer nanocomposite increases a 2 MW plant's global warming potential nearly 100% per kWh electricity generated with 5% CNF by mass in the blades if no increase in electrical output is realized. The relative scale of impact must be compensated by systematic improvements whether by deployment in higher potential zones or by increased life span; the trade-offs are expected to be significantly lessened with CNF manufacturing maturity. Significant challenges are faced in evaluating emerging technologies including uncertainty in future scenarios and process scaling. Inventories available for raw materials and monte carlos analysis have been used to gain insight to impacts of this development.

  6. Knowledge-based system for detailed blade design of turbines

    Science.gov (United States)

    Goel, Sanjay; Lamson, Scott

    1994-03-01

    A design optimization methodology that couples optimization techniques to CFD analysis for design of airfoils is presented. This technique optimizes 2D airfoil sections of a blade by minimizing the deviation of the actual Mach number distribution on the blade surface from a smooth fit of the distribution. The airfoil is not reverse engineered by specification of a precise distribution of the desired Mach number plot, only general desired characteristics of the distribution are specified for the design. Since the Mach number distribution is very complex, and cannot be conveniently represented by a single polynomial, it is partitioned into segments, each of which is characterized by a different order polynomial. The sum of the deviation of all the segments is minimized during optimization. To make intelligent changes to the airfoil geometry, it needs to be associated with features observed in the Mach number distribution. Associating the geometry parameters with independent features of the distribution is a fairly complex task. Also, for different optimization techniques to work efficiently the airfoil geometry needs to be parameterized into independent parameters, with enough degrees of freedom for adequate geometry manipulation. A high-pressure, low reaction steam turbine blade section was optimized using this methodology. The Mach number distribution was partitioned into pressure and suction surfaces and the suction surface distribution was further subdivided into leading edge, mid section and trailing edge sections. Two different airfoil representation schemes were used for defining the design variables of the optimization problem. The optimization was performed by using a combination of heuristic search and numerical optimization. The optimization results for the two schemes are discussed in the paper. The results are also compared to a manual design improvement study conducted independently by an experienced airfoil designer. The turbine blade optimization

  7. Determination of the number of Vertical Axis Wind Turbine blades based on power spectrum

    Science.gov (United States)

    Fedak, Waldemar; Anweiler, Stanisław; Gancarski, Wojciech; Ulbrich, Roman

    2017-10-01

    Technology of wind exploitation has been applied widely all over the world and has already reached the level in which manufacturers want to maximize the yield with the minimum investment outlays. The main objective of this paper is the determination of the optimal number of blades in the Cup-Bladed Vertical Axis Wind Turbine. Optimizing the size of the Vertical Axis Wind Turbine allows the reduction of costs. The maximum power of the rotor is selected as the performance target. The optimum number of Vertical Axis Wind Turbine blades evaluation is based on analysis of a single blade simulation and its superposition for the whole rotor. The simulation of working blade was done in MatLab environment. Power spectrum graphs were prepared and compared throughout superposition of individual blades in the Vertical Axis Wind Turbine rotor. The major result of this research is the Vertical Axis Wind Turbine power characteristic. On the basis of the analysis of the power spectra, optimum number of the blades was specified for the analysed rotor. Power spectrum analysis of wind turbine enabled the specification of the optimal number of blades, and can be used regarding investment outlays and power output of the Vertical Axis Wind Turbine.

  8. Lightning Damage to Wind Turbine Blades From Wind Farms in the U.S

    DEFF Research Database (Denmark)

    Candela Garolera, Anna; Madsen, Søren Find; Nissim, Maya

    2016-01-01

    This paper presents statistical data about lightning damage on wind turbine blades reported at different wind farms in the U.S. The analysis is based on 304 cases of damage due to direct lightning attachment on the blade surface. This study includes a large variety of blades with different lengths......, laminate structure, and lightning protection systems. The statistics consist of the distribution of lightning damage along the blade and classify the damage by severity. In addition, the frequency of lightning damage to more than one blade of a wind turbine after a thunderstorm is assessed. The results...... of the analysis show that the majority of lightning damage is concentrated at the tip of the blade. Furthermore, all of the blades involved in the study show great similarity in the distribution of damage along the blade and the characteristics of the damages, even concerning the significant differences...

  9. Controlling the coarse droplets streams by blade profile shape modification in the last stages of steam turbines

    Science.gov (United States)

    Tishchenko, V.; Alekseev, R.; Gavrilov, I.; Gribin, V.; Tishchenko, A.

    2017-09-01

    This work is devoted to investigation of wet steam flow in steam turbines blade passages. The methodology of flow laser diagnostic system application in order to study the trajectories and parameters distributions of coarse droplets in wet steam flow is presented. Obtained data was used to fit mathematical model of coarse droplets generation (as a result of droplet interaction with the blade surfaces) to experimental results. The calculation performed with this model allowed to optimize the shape of stator blade profile in order to control the streams of coarse droplets and minimize their diameters downstream the cascade.

  10. Application to nuclear turbines of high-efficiency and reliable 3D-designed integral shrouded blades

    International Nuclear Information System (INIS)

    Watanabe, Eiichiro; Ohyama, Hiroharu; Tashiro, Hikaru; Sugitani, Toshio; Kurosawa, Masaru

    1999-01-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has recently developed new blades for nuclear turbines, in order to achieve higher efficiency and higher reliability. The three-dimensional aerodynamic design for 41-inch and 46-inch blades, their one piece structural design (integral shrouded blades: ISB), and the verification test results using a model steam turbine are described in this paper. The predicted efficiency and lower vibratory stress have been verified. On the basis of these 60 Hz ISB, 50 Hz ISB series are under development using 'the law of similarity' without changing their thermodynamic performance and mechanical stress levels. Our 3D-designed reaction blades which are used for the high pressure and low pressure upstream stages, are also briefly mentioned. (author)

  11. Calculation of the Hydraulic Friction of the Cooling Channels of Gas-Turbines Blade,

    Science.gov (United States)

    1977-10-27

    77 FOREIGN TECHNOLOGY DWISION ~~~~~ CALCULATION OF THE HYDRAULIC FRICTION OF THE COOLING CHANNELS OF GAS - TURBINES BLADE L. N. Odivanov...COOLING CHANNELS OF GAS - TURBINES BLADE By: L. N. Odivanov English pages: 27 Source: Trudy Kazanskogo Aviatsionnogo Inst itu te , No. 128, 1971, pp. 3...Shvets, Ye. I. Dyban. Air cooling4he rotors of gas turbines . Publ ish ing house of Kiev university, 1959. 2. S. Z. Kopele v, S. V. Gurov. Hydraul ic f

  12. Numerical study on a single bladed vertical axis wind turbine under dynamic stall

    Energy Technology Data Exchange (ETDEWEB)

    Bangga, Galih [Institute of Aerodynamics and Gas Dynamics, University of Stuttgart, Stuttgart (Germany); Hutomo, Go; Sasongko, Herman [Dept. of Mechanical Engineering, Institut Teknologi Sepuluh Nopember, Surabaya (Indonesia); Wiranegara, Raditya [School of Mechanical Aerospace and Civil Engineering, University of Manchester, Manchester (United Kingdom)

    2017-01-15

    The aim of this study is to investigate the flow development of a single bladed vertical axis wind turbine using Computational fluid dynamics (CFD) methods. The blade is constructed using the NACA 0012 profile and is operating under stalled conditions at tip speed ratio of 2. Two dimensional simulations are performed using a commercial CFD package, ANSYS Fluent 15.0, employing the Menter-SST turbulence model. For the preliminary study, simulations of the NACA 0012 airfoil under static conditions are carried out and compared with available measurement data and calculations using the boundary layer code XFOIL. The CFD results under the dynamic case are presented and the resulting aerodynamic forces are evaluated. The turbine is observed to generate negative power at certain azimuth angles which can be divided into three main zones. The blade vortex interaction is observed to strongly influence the flow behavior near the blade and contributes to the power production loss. However, the impact is considered small since it covers only 6.4 % of the azimuth angle range where the power is negative compared to the dynamic stall impact which covers almost 22 % of the azimuth angle range.

  13. Study on blade surface flow around wind turbine by using LDV measurements

    Science.gov (United States)

    Phengpom, Tinnapob; Kamada, Yasunari; Maeda, Takao; Murata, Junsuke; Nishimura, Shogo; Matsuno, Tasuku

    2015-04-01

    This paper has attempted to study a mechanism of three-dimensional flow around a horizontal axis wind turbine (HAWT) rotor blade. An experimental study of the flow phenomenon in the vicinity of the wind turbine blade is a challenging endeavor. In this research, the HAWT model with 2.4 m diameter was tested in the large wind tunnel. The flow around the rotating blade surface was measured simultaneously for three velocity components, and two probes were used for the synchronized measurement of three-dimensional flow components. The local velocity was detected for the single seeding particle measured in the point where three pairs of laser beams intersected. Blade sections of interest in this study are composed of radial positions r/R = 0.3, 0.5 and 0.7. Optimum and low tip speed ratio flow characteristics were also compared. The velocity flow vector, skin friction coefficient and bound circulation were calculated from LDV measurements, and the experimental research showed reasonably and clearly the experimental results.

  14. Low Speed Technology for Small Turbine Development Reaction Injection Molded 7.5 Meter Wind Turbine Blade

    Energy Technology Data Exchange (ETDEWEB)

    David M. Wright; DOE Project Officer - Keith Bennett

    2007-07-31

    An optimized small turbine blade (7.5m radius) was designed and a partial section molded with the RIM (reaction-injection molded polymer) process for mass production. The intended market is for generic three-bladed wind turbines, 100 kilowatts or less, for grid-assist end users with rural and semi-rural sites, such as the farm/ranch market, having low to moderate IEC Class 3-4 wind regimes. This blade will have substantial performance improvements over, and be cheaper than, present-day 7.5m blades. This is made possible by the injection-molding process, which yields high repeatability, accurate geometry and weights, and low cost in production quantities. No wind turbine blade in the 7.5m or greater size has used this process. The blade design chosen uses a RIM skin bonded to a braided infused carbon fiber/epoxy spar. This approach is attractive to present users of wind turbine blades in the 5-10m sizes. These include rebladeing California wind farms, refurbishing used turbines for the Midwest farm market, and other manufacturers introducing new turbines in this size range.

  15. Nonlinear Legendre Spectral Finite Elements for Wind Turbine Blade Dynamics: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Q.; Sprague, M. A.; Jonkman, J.; Johnson, N.

    2014-01-01

    This paper presents a numerical implementation and examination of new wind turbine blade finite element model based on Geometrically Exact Beam Theory (GEBT) and a high-order spectral finite element method. The displacement-based GEBT is presented, which includes the coupling effects that exist in composite structures and geometric nonlinearity. Legendre spectral finite elements (LSFEs) are high-order finite elements with nodes located at the Gauss-Legendre-Lobatto points. LSFEs can be an order of magnitude more efficient that low-order finite elements for a given accuracy level. Interpolation of the three-dimensional rotation, a major technical barrier in large-deformation simulation, is discussed in the context of LSFEs. It is shown, by numerical example, that the high-order LSFEs, where weak forms are evaluated with nodal quadrature, do not suffer from a drawback that exists in low-order finite elements where the tangent-stiffness matrix is calculated at the Gauss points. Finally, the new LSFE code is implemented in the new FAST Modularization Framework for dynamic simulation of highly flexible composite-material wind turbine blades. The framework allows for fully interactive simulations of turbine blades in operating conditions. Numerical examples showing validation and LSFE performance will be provided in the final paper.

  16. Active and semiactive vibration damping of turbine blades with piezoceramics

    Science.gov (United States)

    Hohl, A.; Neubauer, M.; Schwarzendahl, S. M.; Panning, L.; Wallaschek, J.

    2009-03-01

    In this paper the damping capability of piezoelectric shunting is analysed for bladings. Beside the broadly used inductance-resistance networks, negative capacitance techniques are considered. For the validation of the theoretic results, a test rig with a model of a bladed disk with eight blades has been manufactured and equipped with two collocated piezoceramics at each blade. One of the piezoceramics is used as an actuator for an engine order excitation. The second piezoceramics is used for shunt damping. The experimental results of the test rig are compared with numerical results. Therefore, the structure and the piezoceramics are modeled in a finite element program. The modal excitation forces of the piezoelectric actuators are derived for all modes of the structure by a static analysis with a specific voltage applied to the piezoceramics. In addition, using the modal displacement field of the static analysis the modal excitation forces can be calculated. Furthermore, the number of degrees of freedom of the system is reduced by a modal reduction technique. The electrical behavior of the piezoceramics connected to each blade is modeled by one degree of freedom and coupled with the mechanical system described above. The different damping concepts are compared with respect of their effectiveness.

  17. Investigation of Structural Behavior due to Bend-Twist Couplings in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Fedorov, Vladimir; Dimitrov, Nikolay Krasimirov; Berggreen, Christian

    2010-01-01

    One of the problematic issues concerning the design of future large composite wind turbine blades is the prediction of bend-twist couplings and torsion behaviour. The current work is a continuation of a previous work [1,2], and it examines different finite element modelling approaches for predict...... in torsion with deviations in the range of 15 to 35%, when employing the section input for the off-set definition. However, the ANSYS model generated using matrix input for the off-set definition was found to perform adequately....... work attention was aimed specifically at shell element based FEA models for predicting torsional behaviour of the blade. Three models were developed in different codes: An ANSYS and ABAQUS model with standard section input and an ANSYS model with matrix input. All models employed the outer surface...

  18. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject. Annex A. Cost-benefit for embedded sensors in large wind turbine blades

    DEFF Research Database (Denmark)

    Hansen, L.G.; Lading, Lars

    2002-01-01

    This report contains the results of a cost-benefit analysis for the use of embed-ded sensors for damage detection in large wind turbine blades - structural health monitoring - (in connection with remote surveillance) of large wind turbine placedoff-shore. The total operating costs of a three......, the cost/benefit analysis has large uncertainties....

  19. Experimental study to the influences of rotational speed and blade shape on water vortex turbine performance

    Science.gov (United States)

    Kueh, T. C.; Beh, S. L.; Ooi, Y. S.; Rilling, D. G.

    2017-04-01

    Water vortex turbine utilizes the natural behaviour of water to form free surface vortex for energy extraction. This allows simple construction and ease of management on the whole water vortex power plant system. To our findings, the literature study specifically on water vortex turbine is inadequate and low efficiency was reported. Influences of operating speed and blade shape on turbine performance are the two parameters investigated in this study. Euler Turbomachinery Equation and velocity triangle are used in the improvement analysis. Two turbines with flat blades and curved blades are tested and compared. Both turbines show similar rotational speed at no load condition. This suggested that the circulation force of the water vortex has more dominant effect on the turbine rotational speed, compared to the turbine’s geometry. Flat-blades turbine showed maximum efficiency of 21.63% at 3.27 rad/s whereas curved-blades turbine showed 22.24% at 3.56 rad/s. When operating load is applied, the backward-leaning curve helps the turbine blades to reduce the disturbance on the water vortex, and hence provide a better performance.

  20. Results of the benchmark for blade structural models, part A

    DEFF Research Database (Denmark)

    Lekou, D.J.; Chortis, D.; Belen Fariñas, A.

    2013-01-01

    Task 2.2 of the InnWind.Eu project. The benchmark is based on the reference wind turbine and the reference blade provided by DTU [1]. "Structural Concept developers/modelers" of WP2 were provided with the necessary input for a comparison numerical simulation run, upon definition of the reference blade......A benchmark on structural design methods for blades was performed within the InnWind.Eu project under WP2 “Lightweight Rotor” Task 2.2 “Lightweight structural design”. The present document is describes the results of the comparison simulation runs that were performed by the partners involved within...

  1. Multi-scale simulation of single crystal hollow turbine blade manufactured by liquid metal cooling process

    Directory of Open Access Journals (Sweden)

    Xuewei Yan

    2018-02-01

    Full Text Available Liquid metal cooling (LMC process as a powerful directional solidification (DS technique is prospectively used to manufacture single crystal (SC turbine blades. An understanding of the temperature distribution and microstructure evolution in LMC process is required in order to improve the properties of the blades. For this reason, a multi-scale model coupling with the temperature field, grain growth and solute diffusion was established. The temperature distribution and mushy zone evolution of the hollow blade was simulated and discussed. According to the simulation results, the mushy zone might be convex and ahead of the ceramic beads at a lower withdrawal rate, while it will be concave and laggard at a higher withdrawal rate, and a uniform and horizontal mushy zone will be formed at a medium withdrawal rate. Grain growth of the blade at different withdrawal rates was also investigated. Single crystal structures were all selected out at three different withdrawal rates. Moreover, mis-orientation of the grains at 8 mm/min reached ~30°, while it was ~5° and ~15° at 10 mm/min and 12 mm/min, respectively. The model for predicting dendritic morphology was verified by corresponding experiment. Large scale for 2D dendritic distribution in the whole sections was investigated by experiment and simulation, and they presented a well agreement with each other. Keywords: Hollow blade, Single crystal, Multi-scale simulation, Liquid metal cooling

  2. Blade number impact on pressure and performance of archimedes screw turbine using CFD

    Science.gov (United States)

    Maulana, Muhammad Ilham; Syuhada, Ahmad; Nawawi, Muhammad

    2018-02-01

    Many rivers in Indonesia can be used as source of mini/micro hydro power plant using low head turbine. The most suitable type of turbine used in fluid flow with low head is the Archimedes screw turbine. The Archimedes screw hydro turbine is a relative newcomer to the small-scale hydropower that can work efficiently on heads as low as 10 meter. In this study, the performance of Archimedes water turbines that has different blade numbers that are thoroughly evaluated to obtain proper blade configuration. For this purpose, numerical simulations are used to predict the pressure changes that occur along the turbine. The simulation results show that turbines with an amount of two blades have more sloping pressure distribution so that it has better stability.

  3. Experimental determination of unsteady flow forces on turbine blades by hydraulic analogy; Determination experimentale, par analogie hydraulique, des efforts instationnaires sur les aubages d`une turbine

    Energy Technology Data Exchange (ETDEWEB)

    Verdonk, G. [GEC Alsthom Rateau, 93 - La Courneuve (France); Naudin, M. [Framatome Thermodyn, 71 - Le Creusot (France); Pluviose, M. [CNAM, 75 - Paris (France); Sankale, H. [CETIM, 44 - Nantes (France)

    1998-06-01

    The blades of turbomachinery undergo unsteady flow forces, created principally by the presence of a series of stator or diffuser blades prior to a series of rotor blades. The stage geometry is the main factor which defines the magnitude of these forces. The influence of both geometric and thermodynamic parameters is currently being analysed using a model representing the turbine blades and by applying the hydraulic analogy technique. The study is being conducted at CETIM in Nantes amongst a working group including manufacturers, research organisms, and technical center. Work is in progress and initial results have proved sufficiently encouraging for presentation at the forthcoming Symposium on multidisciplinary turbomachinery issues organised by the Societe Francaise des Mecaniciens. The study should eventually facilitate the optimisation of rotor blade dimensioning for total and partial injection turbine applications and furthermore to reduce the risk of blade failure. Following quantitative study, results obtained for a given geometry of total injection turbine are presented in this paper. (authors) 16 refs.

  4. The study of the influence of the diameter ratio and blade number to the performance of the cross flow wind turbine by using 2D computational fluid dynamics modeling

    Science.gov (United States)

    Tjahjana, Dominicus Danardono Dwi Prija; Purbaningrum, Pradityasari; Hadi, Syamsul; Wicaksono, Yoga Arob; Adiputra, Dimas

    2018-02-01

    Cross flow turbine can be one of the alternative energies for regions with low wind speed. Collision between wind and the blades which happened two times caused the cross flow turbine to have high power coefficient. Some factors that influence the turbine power coefficient are diameter ratio and blade number. The objective of the research was to study the effect of the diameter ratio and the blade number to the cross flow wind turbine performance. The study was done in two dimensional (2D) computational fluid dynamics (CFD) simulation method using the ANSYS-Fluent software. The turbine diameter ratio were 0.58, 0.63, 0.68 and 0.73. The diameter ratio resulting in the highest power coefficient value was then simulated by varying the number of blades, namely 16, 20 and 24. Each variation was tested on the wind speed of 2 m/s and at the tip speed ratio (TSR) of 0.1 to 0.4 with the interval of 0.1. The wind turbine with the ratio diameter of 0.68 and the number of blades of 20 generated the highest power coefficient of 0.5 at the TSR of 0.3.

  5. Study of a wave power generator system using an air turbine having improved J-shaped blades; Kairyo J gatayoku kuki turbine wo mochiita haryoku hatsuden sochi no kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Honma, T.; Omata, K.; Kojima, N. [Meiji University, Tokyo (Japan)

    1997-11-25

    An improved J-shaped blade, in which a J-shaped blade is combined with a small-size Savonius blade, has been developed, to further improve efficiency of an air turbine for wave power generator systems. A prototype model of stationary wave power generator has been developed using the improved blade, to confirm its power generation characteristics by tests in a water tank and small-scale ocean tests. The results are compared with the characteristics of the units with conventional blades. The air turbine unit with the improved blade shows an efficiency of 13 to 35%, which is higher by 10 to 20% than that of the turbine with a J-shaped blade and by 20 to 70% than that of the one with a Savonius blade, more noted at low speed of rotation. It is therefore considered that the turbine with the improved blade is suited for sea areas having a relatively low wave height. It is also considered that efficiency can be further enhanced, when one or more guide vanes are provided around the blade. 2 refs., 12 figs.

  6. Towing Tank and Flume Testing of Passively Adaptive Composite Tidal Turbine Blades: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Murray, Robynne [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Ordonez-Sanchez, Stephanie [University of Strathclyde; Porter, Kate E. [University of Strathclyde; Johnstone, Cameron M. [University of Strathclyde; Doman, Darrel A. [Dalhousie University; Pegg, Michael J. [Dalhousie University

    2017-09-28

    Composite tidal turbine blades with bend-twist (BT) coupled layups allow the blade to self-adapt to local site conditions by passively twisting. Passive feathering has the potential to increase annual energy production and shed thrust loads and power under extreme tidal flows. Decreased hydrodynamic thrust and power during extreme conditions meann that the turbine support structure, generator, and other components can be sized more appropriately, resulting in a higher utilization factor and increased cost effectiveness. This paper presents new experimental data for a small-scale turbine with BT composite blades. The research team tested the turbine in the Kelvin Hydrodynamics Laboratory towing tank at the University of Strathclyde in Glasgow, United Kingdom, and in the recirculating current flume at the l Institut Francais de Recherche pour l Exploitation de la Mer Centre in Boulogne-sur-Mer, France. Tests were also performed on rigid aluminum blades with identical geometry, which yielded baseline test sets for comparison. The results from both facilities agreed closely, supporting the hypothesis that increased blade flexibility can induce load reductions. Under the most extreme conditions tested the turbine with BT blades had up to 11 percent lower peak thrust loads and a 15 percent reduction in peak power compared to the turbine with rigid blades. The load reductions varied as a function of turbine rotational velocity and ambient flow velocity.

  7. Development of 1800 rpm, 43in. blade for large steam turbine

    International Nuclear Information System (INIS)

    Kuroda, Michio; Yamazaki, Yoshiaki; Namura, Kiyoshi; Taki, Takamitsu; Ninomiya, Satoshi.

    1978-01-01

    In the turbines for nuclear power generation, the inlet conditions of steam is low pressure and low temperature as compared with the turbines for thermal power generation, therefore generally the required steam flow rate is much more. It is the main problem to cope with this steam of large flow rate effectively with long final stage blades and to make a turbine compact. This newly developed blade aims at the turbines from 1100 to 1300 MW class for nuclear power generation and those of 1000 MW class for thermal power generation, and it is the first low revolution, long blade in Japan used for large capacity machines of 60 Hz. Hereinafter, the outline of various examinations carried out at the time of the tests on this blade and the features of this blade are described. There is large margin in the exhaust area with this blade, therefore the turbines with large power output and good performance can be produced. The loss of exhaust energy at turbine exit can be reduced, and thermal efficiency can be raised. Large capacity machines from 1100 to 1300 MW class can be manufactured with six-flow exhaust, tandem compound turbines. In order to confirm the reliability, the vibration characteristics of the blade were investigated in the test of this time, and also the overspeed test and endurance test were carried out. (Kako, I.)

  8. The Influence of Eroded Blades on Wind Turbine Performance Using Numerical Simulations

    Directory of Open Access Journals (Sweden)

    Matthias Schramm

    2017-09-01

    Full Text Available During their operation, wind turbine blades are eroded due to rain and hail, or they are contaminated with insects. Since the relative inflow velocity is higher at the outer than at the inner part of the blades, erosion occurs mostly at the outer blade region. In order to prevent strong erosion, it is possible to install a leading edge protection, which can be applied to the blades after the initial installation, but changes the shape of the initial airfoil sections. It is unclear how this modification influences the aerodynamic performance of the turbine. Hence, it is investigated in this work. The NREL 5 MW turbine is simulated with clean and eroded blades, which are compared to coated blades equipped with leading edge protection. Aerodynamic polars are generated by means of Computational Fluid Dynamics, and load calculations are conducted using the blade element momentum theory. The analysis in this work shows that, compared to clean rotor blades, the worse aerodynamic behaviour of strongly eroded blades can lead to power losses of 9 % . In contrast, coated blades only have a small impact on the turbine power of less than 1 % .

  9. Wear Resistance Performance of Conventional and Non-Conventional Wind Turbine Blades with TiN Nano-Coating

    Directory of Open Access Journals (Sweden)

    Muhammad Hasibul Hasan

    2017-09-01

    Full Text Available Efficiency and durability are critical issues that affect widely-adopted aerofoil-power generator as a sustainable source of electrical power. Even though high wind power density can be achieved; installing wind turbines in desert condition has difficulties including thermal variation, high turbulence and sand storms. Sand blasting on turbine blade surface at high velocities causes erosion resulting turbine efficiency drop. Damage-induced erosion phenomena and aeroelastic performance of the blades needed to be investigated. Suitable coating may prevent erosion to a great extent. A numerical investigation of erosion on NACA 4412 wind turbine blade has been performed using commercial computational fluid dynamics software ANSYS FLUENT 14.5 release. Discrete phase model (DPM has been used for modelling multi-phase flow of air and sand particles over the turbine blade. Governing equations have been solved by finite volume method (FVM. Conventional 30-70% glass fibre resin and non-conventional jute fibre composite have been used as turbine blade material. Sand particles of  diameter have been injected from 20, 30, 45, 60 and 90 degree angles at 500C temperature. Erosion rate, wall shear stress and strain rate have been calculated for different wind velocities and impingement angles. Simulation results for higher velocities deviate from the results observed at lower wind velocities. In simulation, erosion rate is highest for impingement angle at low wind velocities, which has been validated by experiment with a mean absolute error (MAE of 5.56%. Erosion rate and wall shear stress are higher on jute composite fibre than glass fibre resin. Developed shear stress on wind turbine blade surface is highest for  impingement angle at all velocities. On the other hand, exerted pressure on turbine blade surface is found highest for 9  angle of attack. Experimental results, with or without Titanium nitride(TiN nano-coating, also revealed that surface roughness

  10. Joint excitation synchronization characteristics of fatigue test for offshore wind turbine blade

    Science.gov (United States)

    Zhang, Lei-an; Yu, Xiang-yong; Wei, Xiu-ting; Liu, Wei-sheng

    2018-02-01

    In the case of the stiffness of offshore wind turbine blade is relatively large, the joint excitation device solves the problem of low accuracy of bending moment distribution, insufficient driving ability and long fatigue test period in single-point loading. In order to study the synchronous characteristics of joint excitation system, avoid blade vibration disturbance. First, on the base of a Lagrange equation, a mathematical model of combined excitation is formulated, and a numerical analysis of vibration synchronization is performed. Then, the model is constructed via MATLAB/Simulink, and the effect of the phase difference on the vibration synchronization characteristics is obtained visually. Finally, a set of joint excitation platform for the fatigue test of offshore wind turbine blades are built. The parameter measurement scheme is given and the correctness of the joint excitation synchronization in the simulation model is verified. The results show that when the rotational speed difference is 2 r/min, 30 r/min, the phase difference is 0, π/20, π/8 and π/4, as the rotational speed difference and the phase difference increase, the time required for the blade to reach a steady state is longer. When the phase difference is too large, the electromechanical coupling can no longer make the joint excitation device appear self-synchronizing phenomenon, so that the value of the phase difference develops toward a fixed value (not equal to 0), and the blade vibration disorder is serious, at this time, the effect of electromechanical coupling must be eliminated. The research results provide theoretical basis for the subsequent decoupling control algorithm and synchronization control strategy, and have good application value.

  11. Joint excitation synchronization characteristics of fatigue test for offshore wind turbine blade

    Directory of Open Access Journals (Sweden)

    Lei-an Zhang

    2018-02-01

    Full Text Available In the case of the stiffness of offshore wind turbine blade is relatively large, the joint excitation device solves the problem of low accuracy of bending moment distribution, insufficient driving ability and long fatigue test period in single-point loading. In order to study the synchronous characteristics of joint excitation system, avoid blade vibration disturbance. First, on the base of a Lagrange equation, a mathematical model of combined excitation is formulated, and a numerical analysis of vibration synchronization is performed. Then, the model is constructed via MATLAB/Simulink, and the effect of the phase difference on the vibration synchronization characteristics is obtained visually. Finally, a set of joint excitation platform for the fatigue test of offshore wind turbine blades are built. The parameter measurement scheme is given and the correctness of the joint excitation synchronization in the simulation model is verified. The results show that when the rotational speed difference is 2 r/min, 30 r/min, the phase difference is 0, π/20, π/8 and π/4, as the rotational speed difference and the phase difference increase, the time required for the blade to reach a steady state is longer. When the phase difference is too large, the electromechanical coupling can no longer make the joint excitation device appear self-synchronizing phenomenon, so that the value of the phase difference develops toward a fixed value (not equal to 0, and the blade vibration disorder is serious, at this time, the effect of electromechanical coupling must be eliminated. The research results provide theoretical basis for the subsequent decoupling control algorithm and synchronization control strategy, and have good application value.

  12. LP compressor blade vibration characteristics at starting conditions of a 100 MW heavy-duty gas turbine

    International Nuclear Information System (INIS)

    Lee, An Sung; Vedichtchev, Alexandre F.

    2004-01-01

    In this paper are presented the blade vibration characteristics at the starting conditions of the low pressure multistage axial compressor of heavy-duty 100 MW gas turbine. Vibration data have been collected through strain gauges during aerodynamic tests of the model compressor. The influences of operating modes at the starting conditions are investigated upon the compressor blade vibrations. The exciting mechanisms and features of blade vibrations are investigated at the surge, rotating stall, and buffeting flutter. The influences of operating modes upon blade dynamic stresses are investigated for the first and second stages. It is shown that a high dynamic stress peak of 120 MPa can occur in the first stage blades due to resonances with stall cell excitations or with inlet strut wake excitations at the stalled conditions

  13. WindPACT Turbine Design Scaling Studies Technical Area 2: Turbine, Rotor and Blade Logistics; TOPICAL

    International Nuclear Information System (INIS)

    Smith, K.

    2001-01-01

    Through the National Renewable Energy Laboratory (NREL), the United States Department of Energy (DOE) implemented the Wind Partnership for Advanced Component Technologies (WindPACT) program. This program will explore advanced technologies that may reduce the cost of energy (COE) from wind turbines. The initial step in the WindPACT program is a series of preliminary scaling studies intended to determine the optimum sizes for future turbines, help define sizing limits for certain critical technologies, and explore the potential for advanced technologies to contribute to reduced COE as turbine scales increase. This report documents the results of Technical Area 2-Turbine Rotor and Blade Logistics. For this report, we investigated the transportation, assembly, and crane logistics and costs associated with installation of a range of multi-megawatt-scale wind turbines. We focused on using currently available equipment, assembly techniques, and transportation system capabilities and limitations to hypothetically transport and install 50 wind turbines at a facility in south-central South Dakota

  14. WindPACT Turbine Design Scaling Studies Technical Area 2: Turbine, Rotor and Blade Logistics

    Energy Technology Data Exchange (ETDEWEB)

    Smith, K.

    2001-07-16

    Through the National Renewable Energy Laboratory (NREL), the United States Department of Energy (DOE) implemented the Wind Partnership for Advanced Component Technologies (WindPACT) program. This program will explore advanced technologies that may reduce the cost of energy (COE) from wind turbines. The initial step in the WindPACT program is a series of preliminary scaling studies intended to determine the optimum sizes for future turbines, help define sizing limits for certain critical technologies, and explore the potential for advanced technologies to contribute to reduced COE as turbine scales increase. This report documents the results of Technical Area 2-Turbine Rotor and Blade Logistics. For this report, we investigated the transportation, assembly, and crane logistics and costs associated with installation of a range of multi-megawatt-scale wind turbines. We focused on using currently available equipment, assembly techniques, and transportation system capabilities and limitations to hypothetically transport and install 50 wind turbines at a facility in south-central South Dakota.

  15. Power generation and blade flow measurements of a full scale wind turbine

    Science.gov (United States)

    Gaunt, Brian

    Experimental research has been completed using a custom designed and built 4m wind turbine in a university operated wind facility. The primary goals of turbine testing were to determine the power production of the turbine and to apply the particle image velocimetry (PIV) technique to produce flow visualization images and velocity vector maps near the tip of a blade. These tests were completed over a wide range of wind speeds and turbine blade rotational speeds. This testing was also designed to be a preliminary study of the potential for future research using the turbine apparatus and to outline it's limitations. The goals and results of other large scale turbine tests are briefly discussed with a comparison outlining the unique aspects of the experiment outlined in this thesis. Power production tests were completed covering a range of mean wind speeds, 6.4 m/s to 11.1 m/s nominal, and rotational rates, 40 rpm to 220 rpm. This testing allowed the total power produced by the blades to be determined as a function of input wind speed, as traditionally found in power curves for commercial turbines. The coefficient of power, Cp, was determined as a function of the tip speed ratio which gave insight into the peak power production of the experimental turbine. It was found, as expected, that the largest power production occurred at the highest input wind speed, 11.1 m/s, and reached a mean value of 3080 W at a rotational rate of 220 rpm. Peak Cp was also found, as a function of the tip speed ratio, to approach 0.4 at the maximum measurable tip speed ratio of 8. Blade element momentum (BEM) theory was also implemented as an aerodynamic power and force prediction tool for the given turbine apparatus. Comparisons between the predictions and experimental results were made with a focus on the Cp power curve to verify the accuracy of the initial model. Although the initial predictions, based on lift and drag curves found in Abbot and Von Deonhoff 1, were similar to experimental

  16. Turbine blade and vane heat flux sensor development, phase 2

    Science.gov (United States)

    Atkinson, W. H.; Cyr, M. A.; Strange, R. R.

    1985-01-01

    The development of heat flux sensors for gas turbine blades and vanes and the demonstration of heat transfer measurement methods are reported. The performance of the heat flux sensors was evaluated in a cylinder in cross flow experiment and compared with two other heat flux measurement methods, the slug calorimeter and a dynamic method based on fluctuating gas and surface temperature. Two cylinders, each instrumented with an embedded thermocouple sensor, a Gardon gauge, and a slug calorimeter, were fabricated. Each sensor type was calibrated using a quartz lamp bank facility. The instrumented cylinders were then tested in an atmospheric pressure combustor rig at conditions up to gas stream temperatures of 1700K and velocities to Mach 0.74. The test data are compared to other measurements and analytical prediction.

  17. Fracture analysis of adhesive joints in wind turbine blades

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Bitsche, Robert

    2015-01-01

    Modern wind turbine rotor blades are usually made from fibre-reinforced composite subcomponents. In the final assembly stage, these subcomponents are bonded together by several adhesive joints. One important adhesive joint is situated at the trailing edge, which refers to the downstream edge where...... information is scarce. This paper is concerned with the fracture analysis of adhesive joints in general, with a particular focus on trailing edges. For that, the energy release rates in prescribed cracks present in the bond line of a generic trailing edge joint are investigated. In connection...... with this examination, the paper elucidates the influence of geometrical non-linearity in form of local buckling on both the increase of the energy release rate and the change of mode mixity. First, experimental results on adhesively bonded small-scale subcomponents are presented. Thereafter, a practical approach...

  18. Lightning protection of flap system for wind turbine blades

    DEFF Research Database (Denmark)

    Candela Garolera, Anna; Madsen, Søren Find

    The aim of this PhD project was to investigate the behaviour of a Controllable Rubber Trailing Edge Flap (CRTEF) in a wind turbine blade when it is exposed to lightning discharges, and find the best technical solution to protect the CRTEF and the controlling system against lightning, based......, the current transmission, including the study of the induced electromagnetic fields, and the effects of degradation of the flap material due to the exposure to the lightning high electric fields. The main tools for this analysis were the simulation by the finite elements method and testing in the high voltage......, as well as general the general principles of lightning protection and the experience acquired in the analysis of lightning damages in field performed during the PhD, were the base for the design and validation of an vi effective and reliable lightning protection for the flap. Regarding the design...

  19. Simulation of stray grain formation in Ni-base single crystal turbine blades fabricated by HRS and LMC techniques

    Directory of Open Access Journals (Sweden)

    Ya-feng Li

    2017-03-01

    Full Text Available The simulation models of the thermal and macrostructural evolutions during directional solidification of Ni-base single crystal (SX turbine blades under high rate solidification (HRS and liquid metal cooling (LMC have been constructed using ProCAST software, coupled with a 3D Cellular Automaton Finite Element (CAFE model. The models were used to investigate the tendencies of stray grain (SG formation in the platform region of turbine blades fabricated by HRS and LMC techniques. The results reveal that the LMC technique can prohibit SG formation by smoothing the concaved isotherm and in turn alleviating the undercooling in the platform ends to let the dendrites fill up the undercooled zone before SG nucleation. The simulation results agreed well with the experimental results, indicating that these models could be used to analyze the macrostructural evolution or to optimize process parameters to suppress SG formation. Using these models, the critical withdrawal rate for casting SX turbine blades without SG formation were determined to be around 75 μm·s-1 and 100 μm·s-1 for HRS and LMC respectively, suggesting that LMC can be used as an efficient technique in fabricating SX turbine blades without any SG defect formation.

  20. Experimental investigation on performance of crossflow wind turbine as effect of blades number

    Science.gov (United States)

    Kurniawati, Diniar Mungil; Tjahjana, Dominicus Danardono Dwi Prija; Santoso, Budi

    2018-02-01

    Urban living is one of the areas with large electrical power consumption that requires a power supply that is more than rural areas. The number of multi-storey buildings such as offices, hotels and several other buildings that caused electricity power consumption in urban living is very high. Therefore, energy alternative is needed to replace the electricity power consumption from government. One of the utilization of renewable energy in accordance with these conditions is the installation of wind turbines. One type of wind turbine that is now widely studied is a crossflow wind turbines. Crossflow wind turbine is one of vertical axis wind turbine which has good self starting at low wind speed condition. Therefore, the turbine design parameter is necessary to know in order to improve turbine performance. One of wind turbine performance parameter is blades number. The main purpose of this research to investigate the effect of blades number on crossflow wind turbine performance. The design of turbine was 0.4 × 0.4 m2 tested by experimental method with configuration on three kinds of blades number were 8,16 and 20. The turbine investigated at low wind speed on 2 - 5 m/s. The result showed that best performance on 16 blade number.

  1. Numerical simulation of the fluid flow between blades and around the turbine blade

    International Nuclear Information System (INIS)

    Donevski, Bozin; Antoska, Vesna; Chodkiewicz, Ryszard

    2006-01-01

    In this paper are presented the results of investigations of the flow in turbine cascade giving a contribution to development of both numerical method and upgrading the mathematical model describing the physics of the flow in the turbine cascade. The objective is to classified the influenced factors which affects the efficiency of the work of the turbine stage at defined thermodynamics properties of the flow. The numerical computation is conducted on the turbine model of two stage using CFD commercial computer code CF-TascFlow, based on solving of Navier-Stokes equation with applying a standard ?-? SST (Short-Stress Transport) turbulence model. Results of the numerical computation are discussed in the paper.

  2. Numerical simulation on vacuum solution heat treatment and gas quenching process of a low rhenium-containing Ni-based single crystal turbine blade

    Directory of Open Access Journals (Sweden)

    Zhe-xin Xu

    2016-11-01

    Full Text Available Numerical heat-transfer and turbulent flow model for an industrial high-pressure gas quenching vacuum furnace was established to simulate the heating, holding and gas fan quenching of a low rhenium-bearing Ni-based single crystal turbine blade. The mesh of simplified furnace model was built using finite volume method and the boundary conditions were set up according to the practical process. Simulation results show that the turbine blade geometry and the mutual shielding among blades have significant influence on the uniformity of the temperature distribution. The temperature distribution at sharp corner, thin wall and corner part is higher than that at thick wall part of blade during heating, and the isotherms show a toroidal line to the center of thick wall. The temperature of sheltered units is lower than that of the remaining part of blade. When there is no shelteration among multiple blades, the temperature distribution for all blades is almost identical. The fluid velocity field, temperature field and cooling curves of the single and multiple turbine blades during gas fan quenching were also simulated. Modeling results indicate that the loading tray, free outlet and the location of turbine blades have important influences on the flow field. The high-speed gas flows out from the nozzle is divided by loading tray, and the free outlet enhanced the two vortex flow at the end of the furnace door. The closer the blade is to the exhaust outlet and the nozzle, the greater the flow velocity is and the more adequate the flow is. The blade geometry has an effect on the cooling for single blade and multiple blades during gas fan quenching, and the effects in double layers differs from that in single layer. For single blade, the cooing rate at thin-walled part is lower than that at thick-walled part, the cooling rate at sharp corner is greater than that at tenon and blade platform, and the temperature at regions close to the internal position is

  3. Analysis and Improvement of Aerodynamic Performance of Straight Bladed Vertical Axis Wind Turbines

    Science.gov (United States)

    Ahmadi-Baloutaki, Mojtaba

    Vertical axis wind turbines (VAWTs) with straight blades are attractive for their relatively simple structure and aerodynamic performance. Their commercialization, however, still encounters many challenges. A series of studies were conducted in the current research to improve the VAWTs design and enhance their aerodynamic performance. First, an efficient design methodology built on an existing analytical approach is presented to formulate the design parameters influencing a straight bladed-VAWT (SB-VAWT) aerodynamic performance and determine the optimal range of these parameters for prototype construction. This work was followed by a series of studies to collectively investigate the role of external turbulence on the SB-VAWTs operation. The external free-stream turbulence is known as one of the most important factors influencing VAWTs since this type of turbines is mainly considered for urban applications where the wind turbulence is of great significance. Initially, two sets of wind tunnel testing were conducted to study the variation of aerodynamic performance of a SB-VAWT's blade under turbulent flows, in two major stationary configurations, namely two- and three-dimensional flows. Turbulent flows generated in the wind tunnel were quasi-isotropic having uniform mean flow profiles, free of any wind shear effects. Aerodynamic force measurements demonstrated that the free-stream turbulence improves the blade aerodynamic performance in stall and post-stall regions by delaying the stall and increasing the lift-to-drag ratio. After these studies, a SB-VAWT model was tested in the wind tunnel under the same type of turbulent flows. The turbine power output was substantially increased in the presence of the grid turbulence at the same wind speeds, while the increase in turbine power coefficient due to the effect of grid turbulence was small at the same tip speed ratios. The final section presents an experimental study on the aerodynamic interaction of VAWTs in arrays

  4. Structural optimization of wind turbine rotor blades by multilevel sectional/multibody/3D-FEM analysis

    DEFF Research Database (Denmark)

    Bottasso, C. L.; Campagnolo, F.; Croce, A.

    2014-01-01

    The present work describes a method for the structural optimization of wind turbine rotor blades for given prescribed aerodynamic shape. The proposed approach operates at various description levels producing cost-minimizing solutions that satisfy desired design constraints at the finest modeling ...

  5. Online monitoring of dynamic tip clearance of turbine blades in high temperature environments

    Science.gov (United States)

    Han, Yu; Zhong, Chong; Zhu, Xiaoliang; Zhe, Jiang

    2018-04-01

    Minimized tip clearance reduces the gas leakage over turbine blade tips and improves the thrust and efficiency of turbomachinery. An accurate tip clearance sensor, measuring the dynamic clearances between blade tips and the turbine case, is a critical component for tip clearance control. This paper presents a robust inductive tip clearance sensor capable of monitoring dynamic tip clearances of turbine machines in high-temperature environments and at high rotational speeds. The sensor can also self-sense the temperature at a blade tip in situ such that temperature effect on tip clearance measurement can be estimated and compensated. To evaluate the sensor’s performance, the sensor was tested for measuring the tip clearances of turbine blades under various working temperatures ranging from 700 K to 1300 K and at turbine rotational speeds ranging from 3000 to 10 000 rpm. The blade tip clearance was varied from 50 to 2000 µm. The experiment results proved that the sensor can accurately measure the blade tip clearances with a temporal resolution of 10 µm. The capability of accurately measuring the tip clearances at high temperatures (~1300 K) and high turbine rotation speeds (~30 000 rpm), along with its compact size, makes it promising for online monitoring and active control of blade tip clearances of high-temperature turbomachinery.

  6. Unsteady boundary layer development on a wind turbine blade: an experimental study of a surrogate problem

    Science.gov (United States)

    Cadel, Daniel R.; Zhang, Di; Lowe, K. Todd; Paterson, Eric G.

    2018-04-01

    Wind turbines with thick blade profiles experience turbulent, periodic approach flow, leading to unsteady blade loading and large torque fluctuations on the turbine drive shaft. Presented here is an experimental study of a surrogate problem representing some key aspects of the wind turbine unsteady fluid mechanics. This experiment has been designed through joint consideration by experiment and computation, with the ultimate goal of numerical model development for aerodynamics in unsteady and turbulent flows. A cylinder at diameter Reynolds number of 65,000 and Strouhal number of 0.184 is placed 10.67 diameters upstream of a NACA 63215b airfoil with chord Reynolds number of 170,000 and chord-reduced frequency of k=2π fc/2/V=1.5. Extensive flow field measurements using particle image velocimetry provide a number of insights about this flow, as well as data for model validation and development. Velocity contours on the airfoil suction side in the presence of the upstream cylinder indicate a redistribution of turbulent normal stresses from transverse to streamwise, consistent with rapid distortion theory predictions. A study of the boundary layer over the suction side of the airfoil reveals very low Reynolds number turbulent mean streamwise velocity profiles. The dominance of the high amplitude large eddy passages results in a phase lag in streamwise velocity as a function of distance from the wall. The results and accompanying description provide a new test case incorporating moderate-reduced frequency inflow for computational model validation and development.

  7. Calibration of partial safety factors for wind turbine rotor blades against fatigue failure; Kalibrering af partielle sikkerhedsfaktorer for udmattelse af vindmoellerotorer

    Energy Technology Data Exchange (ETDEWEB)

    Christensen, C.J.; Ronold, K.O.; Thoegersen, M.L.

    2000-08-01

    The report describes a calibration of partial safety factors for wind turbine rotor blades subjected to fatigue loading in flapwise and edgewise bending. While earlier models - developed by the authors - dealt with such calibrations for site-specific individual turbines only, the calibration model applied herein covers an integrated analysis with different turbines on different sites and with different blade materials. The result is an optimized set of partial safety factors, i.e. a set of safety factors that lead to minimum deviation from the target reliability of the achieved reliabilities over the selected scope of turbines, sites and materials. The turbines included in the study cover rated powers of 450-600 kW. The result from the calibration are discussed in relation to the partial safety factors that are given in the Danish codes for design of glass fibre reinforced rotor blades (DS472 and DS456). (au)

  8. A concept study of a carbon spar cap design for a 80m wind turbine blade

    International Nuclear Information System (INIS)

    Rosemeier, M; Bätge, M

    2014-01-01

    The buckling resistance is a key design driver for large wind turbine blades with a significant influence on the material costs. During the structural design process the choice was made for carbon spar caps and two shear webs, which were set relatively far apart in order to stabilize the panels. This design presented a major challenge for the stability of the spar caps. The topology of these spar caps has been modified with regard to stability, comparing a continuous spar cap with split spar cap concepts and considering both lay-ups with hybrid carbon glass spar caps or sandwich concepts. Within those concepts, parametric studies were conducted varying different geometrical parameters of the spar caps and its layups. In order to determine the buckling resistance of the spar cap, an analytical model considering a 2D cross section discretized blade model was utilized to select the basic concept, after which a 3D numerical finite element model taking the whole blade into account was used to evaluate the chosen design concepts. The stability limit state analysis was conducted according to the certification scheme of GL guideline 2012. The various concepts were evaluated based on the blade's mass, tip deflection and modal properties. The results of this design process of the spar caps and the evaluation of the used analysis tools are presented within the paper

  9. A concept study of a carbon spar cap design for a 80m wind turbine blade

    Science.gov (United States)

    Rosemeier, M.; Bätge, M.

    2014-06-01

    The buckling resistance is a key design driver for large wind turbine blades with a significant influence on the material costs. During the structural design process the choice was made for carbon spar caps and two shear webs, which were set relatively far apart in order to stabilize the panels. This design presented a major challenge for the stability of the spar caps. The topology of these spar caps has been modified with regard to stability, comparing a continuous spar cap with split spar cap concepts and considering both lay-ups with hybrid carbon glass spar caps or sandwich concepts. Within those concepts, parametric studies were conducted varying different geometrical parameters of the spar caps and its layups. In order to determine the buckling resistance of the spar cap, an analytical model considering a 2D cross section discretized blade model was utilized to select the basic concept, after which a 3D numerical finite element model taking the whole blade into account was used to evaluate the chosen design concepts. The stability limit state analysis was conducted according to the certification scheme of GL guideline 2012. The various concepts were evaluated based on the blade's mass, tip deflection and modal properties. The results of this design process of the spar caps and the evaluation of the used analysis tools are presented within the paper.

  10. Roughness Sensitivity Comparisons of Wind Turbine Blade Sections

    Energy Technology Data Exchange (ETDEWEB)

    Wilcox, Benjamin J. [Texas A & M Univ., College Station, TX (United States). Dept. of Aerospace Engineering; White, Edward B. [Texas A & M Univ., College Station, TX (United States). Dept. of Aerospace Engineering; Maniaci, David Charles [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Wind Energy Technologies Dept.

    2017-10-01

    One explanation for wind turbine power degradation is insect roughness. Historical studies on insect-induced power degradation have used simulation methods which are either un- representative of actual insect roughness or too costly or time-consuming to be applied to wide-scale testing. Furthermore, the role of airfoil geometry in determining the relations between insect impingement locations and roughness sensitivity has not been studied. To link the effects of airfoil geometry, insect impingement locations, and roughness sensitivity, a simulation code was written to determine representative insect collection patterns for different airfoil shapes. Insect collection pattern data was then used to simulate roughness on an NREL S814 airfoil that was tested in a wind tunnel at Reynolds numbers between 1.6 x 106 and 4.0 x 106. Results are compared to previous tests of a NACA 633 -418 airfoil. Increasing roughness height and density results in decreased maximum lift, lift curve slope, and lift-to-drag ratio. Increasing roughness height, density, or Reynolds number results in earlier bypass transition, with critical roughness Reynolds numbers lying within the historical range. Increased roughness sensitivity on the 25% thick NREL S814 is observed compared to the 18% thick NACA 63 3 -418. Blade-element-momentum analysis was used to calculate annual energy production losses of 4.9% and 6.8% for a NACA 633 -418 turbine and an NREL S814 turbine, respectively, operating with 200 μm roughness. These compare well to historical field measurements.

  11. An Innovative Approach To Making Ultra Light Weight Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Suhail Zaki Farooqui

    2012-04-01

    Full Text Available An innovative mould free method for the fabrication of ultimate light weight small wind turbine blades made out of composites has been suggested in this paper. The method has been practically applied with very satisfactory results. The method is low cost and is specifically suitable for individual small wind turbine makers. The airfoils used are simple to shape and possess good Cl/Cd characteristics. The blades are crafted using galvanized iron sheets, aluminum pipes, hard paper and fiberglass. A computer program is included with tip correction features to design the blades at the required power rating, wind speed, tip speed ratio and the chosen constant angle of attack. Results of the program run for designing 250 and 500 watt wind turbine blades at 8 m/s wind speed and tip speed ratios of 5.5 are tabulated. Performance results of the blades thus produced are also discussed.

  12. An Optimal Number-Dependent Preventive Maintenance Strategy for Offshore Wind Turbine Blades Considering Logistics

    Directory of Open Access Journals (Sweden)

    Mahmood Shafiee

    2013-01-01

    Full Text Available In offshore wind turbines, the blades are among the most critical and expensive components that suffer from different types of damage due to the harsh maritime environment and high load. The blade damages can be categorized into two types: the minor damage, which only causes a loss in wind capture without resulting in any turbine stoppage, and the major (catastrophic damage, which stops the wind turbine and can only be corrected by replacement. In this paper, we propose an optimal number-dependent preventive maintenance (NDPM strategy, in which a maintenance team is transported with an ordinary or expedited lead time to the offshore platform at the occurrence of the Nth minor damage or the first major damage, whichever comes first. The long-run expected cost of the maintenance strategy is derived, and the necessary conditions for an optimal solution are obtained. Finally, the proposed model is tested on real data collected from an offshore wind farm database. Also, a sensitivity analysis is conducted in order to evaluate the effect of changes in the model parameters on the optimal solution.

  13. Constraint Handling within a Multi-blade Coordinate Framework of a Wind Turbine

    DEFF Research Database (Denmark)

    Henriksen, Lars Christian; Poulsen, Niels Kjølstad; Niemann, Hans Henrik

    2011-01-01

    In this paper the control of a horizontal axis pitch controlled wind turbine using Model Predictive Control is presented. The multi-blade coordinate transformation is utilized to turn the rotating frame time-varying system description into a time-invariant fixed frame system description....... Constraints in the rotating frame of reference are not easily described in the fixed frame and a Model Predictive Control formulation accommodating this problem is presented. The presented method is tested with satisfactory results in a numerical simulation....

  14. Extraction of the wake induction and angle of attack on rotating wind turbine blades from PIV and CFD results

    Directory of Open Access Journals (Sweden)

    I. Herráez

    2018-01-01

    Full Text Available The analysis of wind turbine aerodynamics requires accurate information about the axial and tangential wake induction as well as the local angle of attack along the blades. In this work we present a new method for obtaining them conveniently from the velocity field. We apply the method to the New Mexico particle image velocimetry (PIV data set and to computational fluid dynamics (CFD simulations of the same turbine. This allows the comparison of experimental and numerical results of the mentioned quantities on a rotating wind turbine. The presented results open up new possibilities for the validation of numerical rotor models.

  15. Blade design and operating experience on the MOD-OA 200 kW wind turbine at Clayton, New Mexico

    Science.gov (United States)

    Linscott, B. S.; Shaltens, R. K.

    1979-01-01

    Two 60 foot long aluminum wind turbine blades were operated for over 3000 hours on the MOD-OA wind turbine. The first signs of blade structural damage were observed after 400 hours of operation. Details of the blade design, loads, cost, structural damage, and repair are discussed.

  16. Optical Method for Real-Time Turbine Blade Tip Clearance Measurement, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Monitoring and controlling blade tip clearance of high pressure turbines are important for maintaining the integrity of the engine during its operating points and...

  17. Active Tuned Mass Dampers for Control of In-Plane Vibrations of Wind Turbine Blades

    DEFF Research Database (Denmark)

    Fitzgerald, B.; Basu, Biswajit; Nielsen, Søren R.K.

    2013-01-01

    This paper investigates the use of active tuned mass dampers (ATMDs) for the mitigation of in-plane vibrations in rotating wind turbine blades. The rotating wind turbine blades with tower interaction represent time-varying dynamical systems with periodically varying mass, stiffness, and damping...... for this purpose, which considers the structural dynamics of the system and the interaction between in-plane and out-of-plane vibrations. Also, the interaction between the blades and the tower including the tuned mass dampers is considered. The wind turbine with tuned mass dampers was subjected to gravity......, centrifugal, and turbulent aerodynamic loadings. Investigations show promising results for the use of ATMDs in the vibration control of wind turbine blades....

  18. Novel Image Analysis Method for Blade Aerodynamic Performance on Operational Turbine

    Science.gov (United States)

    Swytink-Binnema, Nigel; Johnson, David A.

    2014-06-01

    Tuft flow visualisation has been used to study aerodynamic stall on wind turbine blades for several decades. In recent years, advances in the processing power of personal computers have made digital image processing vastly more accessible. In this paper, therefore, a novel method is presented to digitally analyse tuft flow visualisation on the blade of an operating wind turbine. Examination of the outboard 40% of the blade of a 10 m diameter wind turbine revealed stalled flow in wind speeds from 5m/s to 20m/s. The region of stall at those speeds increased from 5% to 40% of the coverage area of the tufts. This increase in the amount of stalled flow is expected for stall-regulated wind turbines. Overall, the results are very promising and demonstrate potential for a wide range of aerodynamics applications including real-time blade stall determination and classical wind tunnel aerodynamics studies.

  19. Novel Image Analysis Method for Blade Aerodynamic Performance on Operational Turbine

    International Nuclear Information System (INIS)

    Swytink-Binnema, Nigel; Johnson, David A

    2014-01-01

    Tuft flow visualisation has been used to study aerodynamic stall on wind turbine blades for several decades. In recent years, advances in the processing power of personal computers have made digital image processing vastly more accessible. In this paper, therefore, a novel method is presented to digitally analyse tuft flow visualisation on the blade of an operating wind turbine. Examination of the outboard 40% of the blade of a 10 m diameter wind turbine revealed stalled flow in wind speeds from 5m/s to 20m/s. The region of stall at those speeds increased from 5% to 40% of the coverage area of the tufts. This increase in the amount of stalled flow is expected for stall-regulated wind turbines. Overall, the results are very promising and demonstrate potential for a wide range of aerodynamics applications including real-time blade stall determination and classical wind tunnel aerodynamics studies

  20. Improved Attachment Design for Ceramic Turbine Blades Via Hybrid Concepts, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This proposal presents a hybrid metal-CMC turbine blade. A SiC/SiC CMC airfoil section will be bonded to a single crystal superalloy root section in order to...

  1. Direct Embedding of Fiber-Optical Load Sensors into Wind Turbine Blades

    DEFF Research Database (Denmark)

    Glavind, Lars; Buggy, Stephen; Olesen, Ib S.

    Long Period Gratings were embedded into the adhesive utilized in the matrix of a wind turbine blade. The LPGs were subsequently subjected to temperature-testing in order to assess their performance, which illustrates good embedding capabilities....

  2. Operational Measurement of Stationary Characteristics and Positions of Shrouded Steam Turbine Blades

    Czech Academy of Sciences Publication Activity Database

    Procházka, Pavel; Vaněk, František

    2016-01-01

    Roč. 65, č. 5 (2016), s. 1079-1086 ISSN 0018-9456 Institutional support: RVO:61388998 Keywords : displacement measurement * turbomachine blades * steam turbines Subject RIV: BI - Acoustics Impact factor: 2.456, year: 2016

  3. Resonant Vibrations Resulting from the Re-Engineering of a Constant-Speed 2-Bladed Turbine to a Variable-Speed 3-Bladed Turbine

    Energy Technology Data Exchange (ETDEWEB)

    Fleming, P.; Wright, A. D.; Finersh, L. J.

    2010-12-01

    The CART3 (Controls Advanced Research Turbine, 3-bladed) at the National Wind Technology Center has recently been converted from a 2-bladed constant speed machine to a 3-bladed variable speed machine designed specically for controls research. The purpose of this conversion was to develop an advanced controls field-testing platform which has the more typical 3-bladed configuration. A result of this conversion was the emergence of several resonant vibrations, some of which initially prevented operation of the turbine until they could be explained and resolved. In this paper, the investigations into these vibrations are presented as 'lessons-learned'. Additionally, a frequency-domain technique called waterfall plotting is discussed and its usefulness in this research is illustrated.

  4. Static and Fatigue Analysis of Wind Turbine Blades Subject to Cold Weather Conditions Using Finite Element Analysis

    Science.gov (United States)

    Lillo Gallardo, Patricio Andres

    Canada has aggressive targets for introducing wind energy across the country, but also faces challenges in achieving these goals due to the harsh Canadian climate. One issue which has received little attention in other countries not experiencing these extremes is the behaviour of composite blades in winter conditions. The scope of the work presented is to analyze the static stresses and fatigue response in cold climates using finite element models of the blade. The work opens with a quantification of the extremes of cold experienced in candidate Canadian wind turbine deployment locations. The thesis then narrows its focus to a consideration of the stresses in the root of the composite blades, specifically two common blade-hub connection methods: embedded root carrots and T-bolts. Finite element models of the root are proposed to properly simulate boundary conditions, applied loading and thermal stresses for a 1.5 MW wind turbine. It is shown that the blade root is strongly affected by the thermal stresses caused by the mismatch and orthotrophy of the coefficients of thermal expansion of the blade root constituents. Fatigue analysis of a blade is then presented using temperature dependent material properties including estimated fatigue coefficients.It was found that the natural frequencies of a 1.5 MW wind turbine blade are not significantly altered at cold temperatures. Additionally, cold temperatures slightly increase stresses in the composite blade skin when the blade is loaded, due to an increase in stiffness. Cold temperatures also lead to higher cyclic flapwise bending moments acting on the blade. However, this increase was found not to affect the lifetime fatigue damage. Finally, it was found that the cold climate as seen in Canada improves the fatigue strength of the saturated composite materials used in the blade. The predicted fatigue damage of the triaxial fabric and the spar cap layers in cold climates was therefore predicted to be half that of the

  5. Heat Transfer and Flow on the First Stage Blade Tip of a Power Generation Gas Turbine. Part 1; Experimental Results

    Science.gov (United States)

    Bunker, Ronald S.; Bailey, Jeremy C.; Ameri, Ali A.

    1999-01-01

    A combined computational and experimental study has been performed to investigate the detailed distribution of convective heat transfer coefficients on the first stage blade tip surface for a geometry typical of large power generation turbines(>100MW). This paper is concerned with the design and execution of the experimental portion of the study. A stationary blade cascade experiment has been run consisting of three airfoils, the center airfoil having a variable tip gap clearance. The airfoil models the aerodynamic tip section of a high pressure turbine blade with inlet Mach number of 0.30, exit Mach number of 0.75, pressure ratio of 1.45, exit Reynolds number based on axial chord of 2.57 x 10(exp 6), and total turning of about 110 degrees. A hue detection based liquid crystal method is used to obtain the detailed heat transfer coefficient distribution on the blade tip surface for flat, smooth tip surfaces with both sharp and rounded edges. The cascade inlet turbulence intensity level took on values of either 5% or 9%. The cascade also models the casing recess in the shroud surface ahead of the blade. Experimental results are shown for the pressure distribution measurements on the airfoil near the tip gap, on the blade tip surface, and on the opposite shroud surface. Tip surface heat transfer coefficient distributions are shown for sharp-edge and rounded-edge tip geometries at each of the inlet turbulence intensity levels.

  6. Effects of setting angle and chord length on performance of four blades bionic wind turbine

    Science.gov (United States)

    Yang, Z. X.; Li, G. S.; Song, L.; Bai, Y. F.

    2017-11-01

    With the energy crisis and the increasing environmental pollution, more and more efforts have been made about wind power development. In this paper, a four blades bionic wind turbine was proposed, and the outline of wind turbine was constructed by the fitted curve. This paper attempted to research the effects of setting angle and chord length on performance of four blades bionic wind turbine by computational fluid dynamics (CFD) simulation. The results showed that the setting angle and chord length of the bionic wind turbine has some significant effects on the efficiency of the wind turbine, and within the range of wind speed from 7 m/s to 15 m/s, the wind turbine achieved maximum efficiency when the setting angle is 31 degree and the chord length is 125 mm. The conclusion will work as a guideline for the improvement of wind turbine design

  7. UWB Wind Turbine Blade Deflection Sensing for Wind Energy Cost Reduction.

    Science.gov (United States)

    Zhang, Shuai; Jensen, Tobias Lindstrøm; Franek, Ondrej; Eggers, Patrick C F; Olesen, Kim; Byskov, Claus; Pedersen, Gert Frølund

    2015-08-12

    A new application of utilizing ultra-wideband (UWB) technology to sense wind turbine blade deflections is introduced in this paper for wind energy cost reduction. The lower UWB band of 3.1-5.3 GHz is applied. On each blade, there will be one UWB blade deflection sensing system, which consists of two UWB antennas at the blade root and one UWB antenna at the blade tip. The detailed topology and challenges of this deflection sensing system are addressed. Due to the complexity of the problem, this paper will first realize the on-blade UWB radio link in the simplest case, where the tip antenna is situated outside (and on the surface of) a blade tip. To investigate this case, full-blade time-domain measurements are designed and conducted under different deflections. The detailed measurement setups and results are provided. If the root and tip antenna locations are properly selected, the first pulse is always of sufficient quality for accurate estimations under different deflections. The measured results reveal that the blade tip-root distance and blade deflection can be accurately estimated in the complicated and lossy wireless channels around a wind turbine blade. Some future research topics on this application are listed finally.

  8. On Rotor-Blade Deterioration and Pressure Losses in a Gas-Turbine ...

    African Journals Online (AJOL)

    blade deterioration and pressure losses in a gas-turbine plant. This was achieved ... Rotor-blade deterioration result in 1.2 percent drop in pressure ratio across the compressor, with a corresponding drop in isentropic efficiency from 0.83 to 0.72.

  9. Small wind turbines with timber blades for developing countries: Materials choice, development, installation and experiences

    DEFF Research Database (Denmark)

    Mishnaevsky, Leon; Freere, Peter; Sinha, Rakesh

    2011-01-01

    The low cost wind turbines with timber blades represent a good solution for the decentralized energy production in off-grid regions of developing countries. This paper summarizes the results of investigations on the mechanical testing and choice of timber for wind blades, testing of different coa...

  10. A Non-Linear Upscaling Approach for Wind Turbines Blades Based on Stresses

    NARCIS (Netherlands)

    Castillo Capponi, P.; Van Bussel, G.J.W.; Ashuri, T.; Kallesoe, B.

    2011-01-01

    The linear scaling laws for upscaling wind turbine blades show a linear increase of stresses due to the weight. However, the stresses should remain the same for a suitable design. Application of linear scaling laws may lead to an upscaled blade that may not be any more a feasible design. In this

  11. A computational approach to the design of a cryogenic turbine blade ...

    African Journals Online (AJOL)

    The present day cryogenic gas turbines are in high use as they meet the growing needs for low pressure cycles. This calls for improved methods of blade profile design. The present study is aimed at the design of the blade profile of mixed flow impellers with radial entry and axial discharge. In this paper, details of a ...

  12. Damage Detection in an Operating Vestas V27 Wind Turbine Blade by use of Outlier Analysis

    DEFF Research Database (Denmark)

    Ulriksen, Martin Dalgaard; Tcherniak, Dmitri; Damkilde, Lars

    2015-01-01

    The present paper explores the application of a well-established vibration-based damage detection method to an operating Vestas V27 wind turbine blade. The blade is analyzed in a total of four states, namely, a healthy one plus three damaged ones in which trailing edge openings of increasing sizes...

  13. Operational Modal Analysis and Wavelet Transformation for Damage Identification in Wind Turbine Blades

    DEFF Research Database (Denmark)

    Ulriksen, Martin Dalgaard; Tcherniak, Dmitri; Kirkegaard, Poul Henning

    2016-01-01

    This study demonstrates an application of a previously proposed modal and wavelet analysis-based damage identification method to a wind turbine blade. A trailing edge debonding was introduced to an SSP 34-m blade mounted on a test rig. Operational modal analysis was conducted to obtain mode shapes...

  14. Computational study of a High Pressure Turbine Nozzle/Blade Interaction

    Science.gov (United States)

    Kopriva, James; Laskowski, Gregory; Sheikhi, Reza

    2015-11-01

    A downstream high pressure turbine blade has been designed for this study to be coupled with the upstream uncooled nozzle of Arts and Rouvroit [1992]. The computational domain is first held to a pitch-line section that includes no centrifugal forces (linear sliding-mesh). The stage geometry is intended to study the fundamental nozzle/blade interaction in a computationally cost efficient manner. Blade/Nozzle count of 2:1 is designed to maintain computational periodic boundary conditions for the coupled problem. Next the geometry is extended to a fully 3D domain with endwalls to understand the impact of secondary flow structures. A set of systematic computational studies are presented to understand the impact of turbulence on the nozzle and down-stream blade boundary layer development, resulting heat transfer, and downstream wake mixing in the absence of cooling. Doing so will provide a much better understanding of stage mixing losses and wall heat transfer which, in turn, can allow for improved engine performance. Computational studies are performed using WALE (Wale Adapted Local Eddy), IDDES (Improved Delayed Detached Eddy Simulation), SST (Shear Stress Transport) models in Fluent.

  15. Wind Turbine Control: Robust Model Based Approach

    DEFF Research Database (Denmark)

    Mirzaei, Mahmood

    . This is because, on the one hand, control methods can decrease the cost of energy by keeping the turbine close to its maximum efficiency. On the other hand, they can reduce structural fatigue and therefore increase the lifetime of the wind turbine. The power produced by a wind turbine is proportional...... to the square of its rotor radius, therefore it seems reasonable to increase the size of the wind turbine in order to capture more power. However as the size increases, the mass of the blades increases by cube of the rotor size. This means in order to keep structural feasibility and mass of the whole structure...... reasonable, the ratio of mass to size should be reduced. This trend results in more flexible structures. Control of the flexible structure of a wind turbine in a wind field with stochastic nature is very challenging. In this thesis we are examining a number of robust model based methods for wind turbine...

  16. Modelling of Vortex-Induced Loading on a Single-Blade Installation Setup

    DEFF Research Database (Denmark)

    Skrzypinski, Witold Robert; Gaunaa, Mac; Heinz, Joachim Christian

    2016-01-01

    Vortex-induced integral loading fluctuations on a single suspended blade at various inflow angles were modeled in the presents work by means of stochastic modelling methods. The reference time series were obtained by 3D DES CFD computations carried out on the DTU 10MW reference wind turbine blade...

  17. Service failure of hot-stage turbine blades: The role and mechanisms of oxidation ratcheting

    Energy Technology Data Exchange (ETDEWEB)

    Oldfield, W.; Oldfield, F.M. (MRCS Corp., St. Augustine, FL (United States))

    1993-10-01

    Surface-connected porosity in current military aircraft hot-stage turbine engine blades is associated with blade failure. Oxidation ratcheting is suggested as the failure mechanism. Statistical comparison of new and used blade populations showed that for blades cast with an equiaxed structure, the porosity in new blades was associated with crack formation on the concave surface of the used blades. The pores did not tend to develop into cracks on the compressed (convex) surface of the blade. Insufficient suitable data on directionally solidified blades prevented similar statistical correlations. However, metallography of the directionally solidified blades showed that the in-service cracks were related to oxidation inside surface-connected pores and that the cracks were oriented in the same direction as the (axial) casting pores. Thus, the proposed failure mechanism through ratcheting is based on the following insights: (1) the blades are thermally cycled as a normal part of service; (2) the hot blades expand and the open pores are filled with oxide; (3) when the blade is cooled, thermal contraction of the metal is greater than the oxide, causing compressive stress and yield-, and (4) thermal expansion of the blades opens the pores again, since yield relaxed compressive stress at low temperature. These insights were supported by metallographic and computer-simulation studies which showed that the pores grow 20 to 50 pct in width per 100 missions (about 90 hours of operation) for a military aircraft on a typical mission profile.

  18. An innovative medium speed wind turbine rotor blade design for low wind regime (electrical power generation)

    International Nuclear Information System (INIS)

    Abas Abd Wahab; Chong Wen Tong

    2001-01-01

    This paper describes the preliminary study of a small-scale wind turbine rotor blade (a low wind speed region turbine). A new wind turbine rotor blade (AE2 blade) for stand alone system has been conceptualized, designed, constructed and tested. The system is a reduced size prototype (half-scaled) to develop an efficient (adapted to Malaysian wind conditions)and cost effective wind energy conversion system (WECS) with local design and production technique. The blades were constructed from aluminium sheet with metal blending technique. The layout and design of rotor blade, its innovative features and test results are presented. Results from indoor test showed that the advantages of AE2 blade in low speed, with the potential of further improvements. The best rotor efficiency, C P attained with simple AE2 blades rotor (number of blade = 3) was 37.3% (Betz efficiency = 63%) at tip speed ratio (TSR) = 3.6. From the fabrication works and indoor testing, the AE2 blade rotor has demonstrated its structural integrity (ease of assembly and transportation), simplicity, acceptable performance and low noise level. (Author)

  19. An integrated modeling method for wind turbines

    Science.gov (United States)

    Fadaeinedjad, Roohollah

    To study the interaction of the electrical, mechanical, and aerodynamic aspects of a wind turbine, a detailed model that considers all these aspects must be used. A drawback of many studies in the area of wind turbine simulation is that either a very simple mechanical model is used with a detailed electrical model, or vice versa. Hence the interactions between electrical and mechanical aspects of wind turbine operation are not accurately taken into account. In this research, it will be shown that a combination of different simulation packages, namely TurbSim, FAST, and Simulink can be used to model the aerodynamic, mechanical, and electrical aspects of a wind turbine in detail. In this thesis, after a review of some wind turbine concepts and software tools, a simulation structure is proposed for studying wind turbines that integrates the mechanical and electrical components of a wind energy conversion device. Based on the simulation structure, a comprehensive model for a three-bladed variable speed wind turbine with doubly-fed induction generator is developed. Using the model, the impact of a voltage sag on the wind turbine tower vibration is investigated under various operating conditions such as power system short circuit level, mechanical parameters, and wind turbine operating conditions. It is shown how an electrical disturbance can cause more sustainable tower vibrations under high speed and turbulent wind conditions, which may disrupt the operation of pitch control system. A similar simulation structure is used to model a two-bladed fixed speed wind turbine with an induction generator. An extension of the concept is introduced by adding a diesel generator system. The model is utilized to study the impact of the aeroelastic aspects of wind turbine (i.e. tower shadow, wind shears, yaw error, turbulence, and mechanical vibrations) on the power quality of a stand-alone wind-diesel system. Furthermore, an IEEE standard flickermeter model is implemented in a

  20. Design of a Hydro-Turbine Blade for Acoustic and Performance Validation Studies

    Science.gov (United States)

    Johnson, E.; Barone, M.

    2011-12-01

    To meet the growing, global energy demands governments and industry have recently begun to focus on marine hydrokinetic (MHK) devices as an additional form of power generation. Water turbines have become a popular design choice since they are able to leverage experience from the decades-old wind industry in the hope of decreasing time-to-market. However, the difference in environments poses challenges that need to be addressed. In particular, little research has addressed the acoustic effects of common aerofoils in a marine setting. This has both a potential impact on marine life and may cause early fatigue by exciting new structural modes. An initial blade design is presented, which has been used to begin characterization of any structural and acoustic issues that may arise from a direct one-to-one swap of wind technologies into MHK devices. The blade was optimized for performance using blade-element momentum theory while requiring that it not exceed the allowable stress under a specified extreme operating design condition. This limited the maximum power generated, while ensuring a realizable blade. A stress analysis within ANSYS was performed to validate the structural integrity of the design. Additionally, predictions of the radiated noise from the MHK rotor will be made using boundary element modeling based on flow results from ANSYS CFX, a computational fluid dynamics (CFD) code. The FEA and CFD results demonstrate good comparison to the expected design. Determining a range for the anticipated noise produced from a MHK turbine provides a look at the environmental impact these devices will have. Future efforts will focus on the design constraints noise generation places on MHK devices.

  1. Use of the WEST-1 wind turbine simulator to predict blade fatigue load distribution

    Science.gov (United States)

    Janetzke, D. C.

    1983-01-01

    To test the ability of WEST-1 to predict blade fatigue load distribution, actual wind signals were fed into the simulator and the response data were recorded and processed in the same manner as actual wind turbine data. The WEST-1 simulator was operated in a stable, unattended mode for six hours. The probability distribution of the cyclic flatwise bending moment for the blade was comparable to that for an actual wind turbine in winds with low turbulence. The input from a stationary anemometer was found to be inadequate for use in the prediction of fatigue load distribution for blade design purposes and modifications are necessary.

  2. Integration of complementary methods for monitoring stress/strain of wind turbine blades structures

    Directory of Open Access Journals (Sweden)

    Savin Adriana

    2017-01-01

    Full Text Available The most important part of wind turbine is the blade that must be tested during the fabrication and during the functioning when can be damaged by moisture absorption, fatigue, wind gusts or lightning strikes. The novelty of the paper is represented by the employing of wireless sensors embedded in a scalable wind turbine blade made from Glass Fiber Reinforced Plastics together with Fiber Bragg Gratings in order to effectuate structural health monitoring in static conditions. The sensors are placed on critical location on blade determined by FEM simulation and a comparison between the complementary methods is done.

  3. Iterative tuning of feedforward IPC for two-bladed wind turbines

    NARCIS (Netherlands)

    Mulders, S.P.; van Solingen, E.; van Wingerden, J.W.; Beerens, J; Bossanyi, E.; Chaviaropoulos, T.; Cheng, P.W.

    2016-01-01

    At present, the cost of offshore wind energy does not meet the level of onshore wind and fossil-based energy sources. One way to extend the turbine lifetime, and thus reduce cost, is by reduction of the fatigue loads of blades and other turbine parts using Individual Pitch Control (IPC). This type

  4. Laser shock peening of steam turbine blade for enhanced service life

    Indian Academy of Sciences (India)

    2014-02-13

    Feb 13, 2014 ... study to develop indigenous LSP process for enhanced service life of turbine components, involves standardizing LSP process on the root part of a steam turbine blade (made of DIN. X10CrNiMoV1222 martensitic stainless steel) with respect to surface residual stress. Laser shock peening (LSP) is an ...

  5. Study on the Pressure Pulsation inside Runner with Splitter Blades in Ultra-High Head Turbine

    International Nuclear Information System (INIS)

    Meng, L; Zhang, S P; Zhou, L J; Wang, Z W

    2014-01-01

    Runners with splitter blades were used widely for the high efficiency and stability. In this paper, the unsteady simulation of an ultra-high head turbine at the best efficiency point, 50% and 75% discharge points were established, to analyze the pressure pulsation in the vaneless space, rotating domain and the draft tube. First of all, runners with different length splitter blades and without splitter blades were compared to learn the efficiency and the pressure distribution on the blade surface. And then the amplitude of the pressure pulsation was analysed. The peak efficiency of the runner with splitter blades is remarkably higher than that of the corresponding impeller without splitter blades. And the efficiency of the turbine is the highest when the length ratio of the splitter blades is 0.75 times the main blades. The pressure pulsation characteristics were also influenced, because the amplitudes of the pulsation induced by the RSI phenomenon were changed as a result of more blades. At last, the best design plan of the length of the splitter blades (length ratio=0.825) was obtained, which improved the pressure pulsation characteristics without significant prejudice to the efficiency

  6. A Low Order Model for Analyzing effects of Blade Fatigue Load Control

    DEFF Research Database (Denmark)

    Kallesøe, Bjarne Skovmose

    2006-01-01

    A new low order mathematical model is introduced to analyse blade dynamics and blade load reducing control strategies for wind turbines. The model consists of a typical wing section model combined with a rotor speed model, leading to four structural degrees of freedom (flapwise, edgewise, and tor......A new low order mathematical model is introduced to analyse blade dynamics and blade load reducing control strategies for wind turbines. The model consists of a typical wing section model combined with a rotor speed model, leading to four structural degrees of freedom (flapwise, edgewise......, and torsional blade oscillations, and rotor speed). The aerodynamics is described by a model of unsteady aerodynamic. The equations of motion are derived in nonlinear and linear form. The linear equations of motion are used for stability analysis and control design. The nonlinear equations of motion are used...

  7. Investigation of UWB Wind Turbine Blade Deflection Sensing with a Tip Antenna inside a Blade

    DEFF Research Database (Denmark)

    Zhang, Shuai; Jensen, Tobias Lindstrøm; Franek, Ondrej

    2016-01-01

    An UWB blade deflection sensing system with a tip antenna inside a blade is investigated in this paper. The lower UWB band of 3.1-5.3 GHz is utilized. This system composes of two UWB radio links between one antenna inside the blade tip and two antennas outside the blade root. Blade deflections...... are tracked via two radio links using delay-based distance estimation and triangulation. In order to build reliable radio links, time-domain pulse field distributions are simulated to optimize the in-blade tip antenna polarization and the locations of the two root antennas around the root surface. Full......-blade time-domain measurements are proposed to verify the simulations and realize the blade deflection sensing with an in-blade tip antenna. With the optimized in-blade tip antenna polarization and two root antenna locations, an accuracy of 2 cm is achieved for the tip-root antenna distance estimation...

  8. Structural health monitoring on turbine engines using microwave blade tip clearance sensors

    Science.gov (United States)

    Woike, Mark; Abdul-Aziz, Ali; Clem, Michelle

    2014-04-01

    The ability to monitor the structural health of the rotating components, especially in the hot sections of turbine engines, is of major interest to the aero community in improving engine safety and reliability. The use of instrumentation for these applications remains very challenging. It requires sensors and techniques that are highly accurate, are able to operate in a high temperature environment, and can detect minute changes and hidden flaws before catastrophic events occur. The National Aeronautics and Space Administration (NASA) has taken a lead role in the investigation of new sensor technologies and techniques for the in situ structural health monitoring of gas turbine engines. As part of this effort, microwave sensor technology has been investigated as a means of making high temperature non-contact blade tip clearance, blade tip timing, and blade vibration measurements for use in gas turbine engines. This paper presents a summary of key results and findings obtained from the evaluation of two different types of microwave sensors that have been investigated for possible use in structural health monitoring applications. The first is a microwave blade tip clearance sensor that has been evaluated on a large scale Axial Vane Fan, a subscale Turbofan, and more recently on sub-scale turbine engine like disks. The second is a novel microwave based blade vibration sensor that was also used in parallel with the microwave blade tip clearance sensors on the same experiments with the sub-scale turbine engine disks.

  9. Leading edge film cooling effects on turbine blade heat transfer

    Science.gov (United States)

    Garg, Vijay K.; Gaugler, Raymond E.

    1995-01-01

    An existing three dimensional Navier-Stokes code, modified to include film cooling considerations, has been used to study the effect of spanwise pitch of shower-head holes and coolant to mainstream mass flow ratio on the adiabatic effectiveness and heat transfer coefficient on a film-cooled turbine vane. The mainstream is akin to that under real engine conditions with stagnation temperature = 1900 K and stagnation pressure = 3 MPa. It is found that with the coolant to mainstream mass flow ratio fixed, reducing P, the spanwise pitch for shower-head holes, from 7.5 d to 3.0 d, where d is the hole diameter, increases the average effectiveness considerably over the blade surface. However, when P/d= 7.5, increasing the coolant mass flow increases the effectiveness on the pressure surface but reduces it on the suction surface due to coolant jet lift-off. For P/d = 4.5 or 3.0, such an anomaly does not occur within the range of coolant to mainstream mass flow ratios analyzed. In all cases, adiabatic effectiveness and heat transfer coefficient are highly three-dimensional.

  10. Laser deposition of coatings for aeronautical and industrials turbine blades

    Energy Technology Data Exchange (ETDEWEB)

    Teleginski, V. [Instituto Federal de Sao Paulo (IFSP), SP (Brazil); Silva, S.A.; Riva, R.; Vasconcelos, G. [Instituto de Estudos Avancados (IEAv), Sao Jose dos Campos, SP (Brazil); Silva Pita, G.R. [Universidade Braz Cubas, Mogi das Cruzes, SP (Brazil); Yamin, L.S. [Escola Tecnica Everardo Passos (ETEP), Sao Jose dos Campos, DP (Brazil)

    2016-07-01

    Full text: Zirconium-based ceramic materials are widely employed as Thermal Barrier Coatings (TBC), due to its excellent wear and corrosion resistance at high temperatures. The application of TBC includes aeronautical and industrials turbine blades. The working conditions include oxidizing environments and temperatures above 1000°C. The zirconium-based ceramics are developed in such a way that the microstructural control is possible through the control of chemical composition, fabrication route and, thermal treatment. The present paper proposes a laser route to deposit the TBC coating, where the microstructural control is a function of power density and interaction time between the laser beam and the material. The main objective of this work is to study the influence of the CO2 laser beam (Synrad Evolution 125) parameters: power density and interaction time, on the deposition process of yttria-stabilized zirconia (YSZ) powders on NiCrAlY/AISI 316L substrates. The resulting coating surface and interface were characterized by scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction. The results indicate that is possible to match laser parameters of scanning speed and intensity to produce homogenous coatings. The X-Ray analyses show that the obtained ceramic coating has reduced number of phases, with prevalence of tetragonal phase.(author)

  11. Calibration procedures for improved accuracy of wind turbine blade load measurement

    Energy Technology Data Exchange (ETDEWEB)

    Dahlberg, J.Aa. [Aeronautical Research Inst. of Sweden, Bromma (Sweden); Johansson, Hjalmar [Teknikgruppen AB, Sollentuna (Sweden)

    1996-12-01

    External loads acting on wind turbine blades are mainly transferred via the hub to the rest of the structure. It is therefore a normal approach to measure the loads acting on the turbine by load measurements in the blade roots. The load measurement is often accomplished by measurements of strain on the surface of the blade or the hub. The strain signals are converted to loads by applying calibration factors to the measurements. This paper deals with difficulties associated with load measurements on two different wind turbines; one with strain gauges applied to a steel hub where a linear stress-load relationship is expected and the other with strain gauges applied to the GFRP blade close to the bearings where strong non-linearity`s and temperature effects are expected. This paper suggests calibration methods to overcome these problems. 2 refs, 11 figs

  12. 3D numerical analysis and optimization of aerodynamic performance of turbine blade

    International Nuclear Information System (INIS)

    Wang Dingbiao; Xie Wen; Zhou Junjie

    2010-01-01

    To reduce the stator profile loss and improve the efficiency of the industrial steam turbine, a numerical analysis and optimization of the data for the steam turbine stator blade are conducted by the NUMECA,a CFD software. The result shows that, compared with the original blade, the 'after loading' blade is with the best static pressure coefficient distribution, and effectively postpones the transition point position, reduces the radial pressure gradient of suction surface, and cut down the secondary flow loss effectively. The total pressure losses of the 'after loading' blade is 1.03%, which is the least, and the single-stage efficiency is 94.462%, which is the maximum and increases 14.33%. Thus, the aerodynamic performance of stage is improved obviously, the profile loss decreases through using the 'after loading' blade. (authors)

  13. Structural health monitoring of wind turbine blades : SE 265 Final Project.

    Energy Technology Data Exchange (ETDEWEB)

    Barkley, W. C.(Walter C.); Jacobs, Laura D.; Rutherford, A. C.(Amanda C.); Puckett, Anthony

    2006-03-23

    ACME Wind Turbine Corporation has contacted our dynamic analysis firm regarding structural health monitoring of their wind turbine blades. ACME has had several failures in previous years. Examples are shown in Figure 1. These failures have resulted in economic loss for the company due to down time of the turbines (lost revenue) and repair costs. Blade failures can occur in several modes, which may depend on the type of construction and load history. Cracking and delamination are some typical modes of blade failure. ACME warranties its turbines and wishes to decrease the number of blade failures they have to repair and replace. The company wishes to implement a real time structural health monitoring system in order to better understand when blade replacement is necessary. Because of warranty costs incurred to date, ACME is interested in either changing the warranty period for the blades in question or predicting imminent failure before it occurs. ACME's current practice is to increase the number of physical inspections when blades are approaching the end of their fatigue lives. Implementation of an in situ monitoring system would eliminate or greatly reduce the need for such physical inspections. Another benefit of such a monitoring system is that the life of any given component could be extended since real conditions would be monitored. The SHM system designed for ACME must be able to operate while the wind turbine is in service. This means that wireless communication options will likely be implemented. Because blade failures occur due to cyclic stresses in the blade material, the sensing system will focus on monitoring strain at various points.

  14. STUDY THE EFFECT OF ERROSION ON THE BREAKAGE OF STEAM TURBINE BLADE AT BAIJI POWER STATION

    Directory of Open Access Journals (Sweden)

    Mohaned A. Daher

    2013-05-01

    Full Text Available The last stage endured on obvious erosion especially the front and the end of the blade. The erosion caused the appearance some cracks in this place. These remarks coincided with the theoretic   al results, which were acquired according to the condition of the turbine of station which showed that the droplet, which collided with the blade ends, caused high pressure on the surface of the blade and caused the occurrence of the corrosion. The danger of the erosion unavoidable due to its relationship with tae station efficiency and the only to avoid that is the use of the blade made of erosion resistance ingots.

  15. Effect of control activity on blade fatigue damage rate for a small horizontal axis wind turbine

    Energy Technology Data Exchange (ETDEWEB)

    Riddle, A.F.; Freris, L.L.; Graham, J.M.R. [Imperial College, London (United Kingdom)

    1996-09-01

    An experiment into the effect of control activity on blade fatigue damage rate for a 5 kW, two bladed, teetered HAWT has been performed. It has been shown that control activity influences the distribution of strain in the blade but that in a high rotor speed, high cycle fatigue regime this has little influence on damage rate. The experiment was conducted on a small test turbine by implementing variable speed stall, pitch and yaw control strategies and measuring blade flapwise strain response at root and midspan locations. A full description of the investigation is provided. (au)

  16. Mathematical Model of Two Blades System

    Czech Academy of Sciences Publication Activity Database

    Půst, Ladislav; Pešek, Luděk

    2014-01-01

    Roč. 2, č. 4 (2014), s. 361-369 ISSN 2321-3558 R&D Projects: GA ČR GA101/09/1166 Institutional support: RVO:61388998 Keywords : turbine blades * dry friction * vibration damping * torsion Subject RIV: BI - Acoustics

  17. Structural Health and Prognostics Management for Offshore Wind Turbines: Sensitivity Analysis of Rotor Fault and Blade Damage with O&M Cost Modeling

    Energy Technology Data Exchange (ETDEWEB)

    Myrent, Noah J. [Vanderbilt Univ., Nashville, TN (United States). Lab. for Systems Integrity and Reliability; Barrett, Natalie C. [Vanderbilt Univ., Nashville, TN (United States). Lab. for Systems Integrity and Reliability; Adams, Douglas E. [Vanderbilt Univ., Nashville, TN (United States). Lab. for Systems Integrity and Reliability; Griffith, Daniel Todd [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Wind Energy Technology Dept.

    2014-07-01

    Operations and maintenance costs for offshore wind plants are significantly higher than the current costs for land-based (onshore) wind plants. One way to reduce these costs would be to implement a structural health and prognostic management (SHPM) system as part of a condition based maintenance paradigm with smart load management and utilize a state-based cost model to assess the economics associated with use of the SHPM system. To facilitate the development of such a system a multi-scale modeling and simulation approach developed in prior work is used to identify how the underlying physics of the system are affected by the presence of damage and faults, and how these changes manifest themselves in the operational response of a full turbine. This methodology was used to investigate two case studies: (1) the effects of rotor imbalance due to pitch error (aerodynamic imbalance) and mass imbalance and (2) disbond of the shear web; both on a 5-MW offshore wind turbine in the present report. Sensitivity analyses were carried out for the detection strategies of rotor imbalance and shear web disbond developed in prior work by evaluating the robustness of key measurement parameters in the presence of varying wind speeds, horizontal shear, and turbulence. Detection strategies were refined for these fault mechanisms and probabilities of detection were calculated. For all three fault mechanisms, the probability of detection was 96% or higher for the optimized wind speed ranges of the laminar, 30% horizontal shear, and 60% horizontal shear wind profiles. The revised cost model provided insight into the estimated savings in operations and maintenance costs as they relate to the characteristics of the SHPM system. The integration of the health monitoring information and O&M cost versus damage/fault severity information provides the initial steps to identify processes to reduce operations and maintenance costs for an offshore wind farm while increasing turbine availability

  18. Efficient Beam-Type Structural Modeling of Rotor Blades

    DEFF Research Database (Denmark)

    Couturier, Philippe; Krenk, Steen

    2015-01-01

    The present paper presents two recently developed numerical formulations which enable accurate representation of the static and dynamic behaviour of wind turbine rotor blades using little modeling and computational effort. The first development consists of an intuitive method to extract fully...... coupled six by six cross-section stiffness matrices with limited meshing effort. Secondly, an equilibrium based beam element accepting directly the stiffness matrices and accounting for large variations in geometry and material along the blade is presented. The novel design tools are illustrated...

  19. Structural investigation of composite wind turbine blade considering various load cases and fatigue life

    International Nuclear Information System (INIS)

    Kong, C.; Bang, J.; Sugiyama, Y.

    2005-01-01

    This study proposes a structural design for developing a medium scale composite wind turbine blade made of E-glass/epoxy for a 750 kW class horizontal axis wind turbine system. The design loads were determined from various load cases specified at the IEC61400-1 international specification and GL regulations for the wind energy conversion system. A specific composite structure configuration, which can effectively endure various loads such as aerodynamic loads and loads due to accumulation of ice, hygro-thermal and mechanical loads, was proposed. To evaluate the proposed composite wind turbine blade, structural analysis was performed by using the finite element method. Parametric studies were carried out to determine an acceptable blade structural design, and the most dominant design parameters were confirmed. In this study, the proposed blade structure was confirmed to be safe and stable under various load conditions, including the extreme load conditions. Moreover, the blade adapted a new blade root joint with insert bolts, and its safety was verified at design loads including fatigue loads. The fatigue life of a blade that has to endure for more than 20 years was estimated by using the well-known S-N linear damage theory, the service load spectrum, and the Spera's empirical equations. With the results obtained from all the structural design and analysis, prototype composite blades were manufactured. A specific construction process including the lay-up molding method was applied to manufacturing blades. Full-scale static structural test was performed with the simulated aerodynamic loads. From the experimental results, it was found that the designed blade had structural integrity. In addition, the measured results of deflections, strains, mass, and radial center of gravity agreed well with the analytical results. The prototype blade was successfully certified by an international certification institute, GL (Germanisher Lloyd) in Germany

  20. Static and dynamic analysis of 1 220 mm steel last stage blade for steam turbine

    Directory of Open Access Journals (Sweden)

    Kubín Z.

    2009-06-01

    Full Text Available The 3 000 rpm 1 220 mm blade for a steam turbine was developed with application of new design features. The last stage moving blade is designed with an integral cover, a mid-span tie-boss connection and a fir-tree dovetail. With this configuration the blades are continuously coupled by the blade untwist due to the centrifugal force when the blades rotate at high speed, so that vibration control and increased structural damping are provided. Blade was tuned in order to eigen-frequencies were safely far from possible excitation. Because of connection members, the number of the resonant vibration modes can be reduced by virtue of the vibration characteristics of the circumferentially continuous blades. The last stage airfoil was optimalized from view of minimalization of its centrifugal force. In order to develop the 3 000 rpm 1 220 mm blade, the advanced analysis methods to predict dynamics behavior of the bladed structure were applied. Coupled rotor-blade analysis was also aim of the attention. To validate calculated results the verification measurement such as rotational vibration tests was carried out in the high-speed test rig. Relation of the friction damping of the bladed structure on amount of excitation level was also monitored and evaluated.

  1. Antenna Gain Impact on UWB Wind Turbine Blade Deflection Sensing

    DEFF Research Database (Denmark)

    Zhang, Shuai; Franek, Ondrej; Byskov, Claus

    2018-01-01

    effective (or equivalent) isotropic radiated power (EIRP), an HG tip antenna inside a blade gives stronger direct pulse amplitudes and better pulse waveforms for accurate and reliable distance estimations than the LG. Moreover, the direct pulse with the HG antenna is also closer to the blade surface, which...... in free space have similar realized gain when allocated inside blades, so that the emission power for the HG and LG antennas in blades can be the same. The antenna gain impacts on time-domain pulse waveforms and power distributions around a blade are carefully investigated (with the tip antenna inside...... a blade). Higher antenna gain enlarges both direct pulse and multipath but in different levels. To verify the simulations, time-domain measurements are performed with a full 37-meter blade. Pulse waveforms and power delay profiles are measured. From all the studies, it follows that: with the similar...

  2. Damage Detection Based on Static Strain Responses Using FBG in a Wind Turbine Blade.

    Science.gov (United States)

    Tian, Shaohua; Yang, Zhibo; Chen, Xuefeng; Xie, Yong

    2015-08-14

    The damage detection of a wind turbine blade enables better operation of the turbines, and provides an early alert to the destroyed events of the blade in order to avoid catastrophic losses. A new non-baseline damage detection method based on the Fiber Bragg grating (FBG) in a wind turbine blade is developed in this paper. Firstly, the Chi-square distribution is proven to be an effective damage-sensitive feature which is adopted as the individual information source for the local decision. In order to obtain the global and optimal decision for the damage detection, the feature information fusion (FIF) method is proposed to fuse and optimize information in above individual information sources, and the damage is detected accurately through of the global decision. Then a 13.2 m wind turbine blade with the distributed strain sensor system is adopted to describe the feasibility of the proposed method, and the strain energy method (SEM) is used to describe the advantage of the proposed method. Finally results show that the proposed method can deliver encouraging results of the damage detection in the wind turbine blade.

  3. Research on automatic inspection technique of real-time radiography for turbine-blade

    International Nuclear Information System (INIS)

    Zhou, Z.G.; Zhao, S.; An, Z.G.

    2004-01-01

    To inspect turbine blade automatically, with a real-time radiographic system based on X-ray flat panel detector, computerized defect extraction technique is studied on the basis of characteristics of turbine blade's digital radiographic images. At first, in the light of a variety of gray-level in a turbine blade's digital radiographic image, it is divided into six subareas. An adaptive median filter is used to smooth defects in each subarea. Then, the filtrated image is subtracted from the raw image and a difference image with flat background and outstanding defects is obtained. After that, thresholding is applied to the difference image and defects in the turbine blade become obvious. Later on, a morphological opening is used to realize noise reduction. In order to ensure the accuracy of defects, a region growing method is adopted to reconstruct the defects. Finally, the feature data of defects are extracted. The comparison between computerized feature extraction results and human interpretation results indicates that the method mentioned above is effective and efficient, which will lay a good foundation for automatic inspection of turbine-blade with X-ray. (author)

  4. Turbine-blade tip clearance and tip timing measurements using an optical fiber bundle sensor

    Science.gov (United States)

    Garcia, Iker; Beloki, Josu; Zubia, Joseba; Durana, Gaizka; Aldabaldetreku, Gotzon

    2013-04-01

    Traditional limitations of capacitive, inductive or discharging probe sensor for tip timing and tip clearance measurements are overcome by reflective intensity modulated optical fiber sensors. This paper presents the signals and results corresponding to a one stage turbine rig which rotor has 146 blades, obtained from a transonic wind-tunnel test. The probe is based on a trifurcated bundle of optical fibers that is mounted on turbine casing. It is composed of a central illuminating fiber that guides the light from a laser to the turbine blade, and two concentric rings of receiving fibers that collect the reflected light. Two photodetectors turn this reflected light signal from the receiving rings into voltage. The electrical signals are acquired and saved by a high-sample-rate oscilloscope. In tip clearance calculations the ratio of the signals provided by each ring of receiving fibers is evaluated and translated into distance. In the case of tip timing measurements, only one of the signals is considered to get the arrival time of the blade. The differences between the real and theoretical arrival times of the blades are used to obtain the deflections amplitude. The system provides the travelling wave spectrum, which presents the average vibration amplitude of the blades at a certain nodal diameter. The reliability of the results in the turbine rig testing facilities suggests the possibility of performing these measurements in real turbines under real working conditions.

  5. Reduction of aerodynamic load fluctuation on wind turbine blades through active flow control

    Science.gov (United States)

    Velarde, John-Michael; Coleman, Thomas; Magstadt, Andrew; Aggarwal, Somil; Glauser, Mark

    2015-11-01

    The current set of experiments deals with implementing active flow control on a Bergey Excel 1, 1kW turbine. The previous work in our group demonstrated successfully that implementation of a simple closed-loop controller could reduce unsteady aerodynamic load fluctuation by 18% on a vertically mounted wing. Here we describe a similar flow control method adapted to work in the rotating frame of a 2.5m diameter wind turbine. Strain gages at the base of each blade measure the unsteady fluctuation in the blades and pressure taps distributed along the span of the blades feed information to the closed-loop control scheme. A realistic, unsteady flow field has been generated by placing a cylinder upstream of the turbine to induce shedding vortices at frequencies in the bandwidth of the first structural bending mode of the turbine blades. The goal of these experiments is to demonstrate closed-loop flow control as a means to reduce the unsteady fluctuation in the blades and increase the overall lifespan of the wind turbine.

  6. Innovative approach to computer-aided design of horizontal axis wind turbine blades

    Directory of Open Access Journals (Sweden)

    Seyed Farhad Hosseini

    2017-04-01

    Full Text Available The design of horizontal axis wind turbine (HAWT blades involves several geometric complexities. As a result, the modeling of these blades by commercial computer-aided design (CAD software is not easily accomplished. In the present paper, the HAWT blade is divided into structural and aerodynamic surfaces with a G1 continuity imposed on their connecting region. The widely used method of skinning is employed throughout the current work for surface approximation. In addition, to ensure the compatibility of section curves, a novel approach is developed based on the redistribution of input airfoil points. In order to evaluate deviation errors, the Hausdorff metric is used. The fairness of surfaces is quantitatively assessed using the standard strain energy method. The above-mentioned algorithms are successfully integrated into a MATLAB program so as to enhance further optimization applications. The final surfaces created by the procedure developed during the present study can be exported using the IGES standard file format and directly interpreted by commercial CAD and FE software.

  7. Study of damage and repair of blades of a 300 kW wind turbine

    Energy Technology Data Exchange (ETDEWEB)

    Marin, J.C.; Barroso, A.; Paris, F.; Canas, J. [School of Engineering, University of Seville, Camino de los Descubrimientos s/n, 41092 Seville (Spain)

    2008-07-15

    The inspection of damages detected in some blades of 300 kW wind turbines revealed that the nature of these damages was probably due to a fatigue mechanism. The causes that had originated the failure (superficial cracks, geometric concentrator, abrupt change of thickness) have been studied, verifying, by means of the simplified evaluation procedure of fatigue life of the ''Germanischer Lloyd'' (GL) standard, that these causes can explain the failure detected in the period of time in which it happened. A suitable configuration for the repair of the damaged blades has been studied, by means of a finite element model. The proposed modifications repair the cracks and in addition contribute to relaxing the stress state in the affected zone. The introduction of a triangular reinforcement, which smoothes the re-entrant corner existing in the original design, incorporating a laminate of reinforcement, produces a significant decrease in the stress level in the damaged zone of the blades. (author)

  8. Efficient Beam-Type Structural Modeling of Rotor Blades

    OpenAIRE

    Couturier, Philippe; Krenk, Steen

    2015-01-01

    The present paper presents two recently developed numerical formulations which enable accurate representation of the static and dynamic behaviour of wind turbine rotor blades using little modeling and computational effort. The first development consists of an intuitive method to extract fully coupled six by six cross-section stiffness matrices with limited meshing effort. Secondly, an equilibrium based beam element accepting directly the stiffness matrices and accounting for large variations ...

  9. Modal characteristics of turbine blade packets under lacing wire damage induced mistuning

    Science.gov (United States)

    Chatterjee, Animesh; Kotambkar, Mangesh S.

    2015-05-01

    Effect of mistuning on turbo machine blade vibration in a packeted blade-disk system has become an important area of research in the recent past, mainly due to the critical applications in aero engines and power plant turbines. It has been shown that even a small mistuning can lead to stress build up through mode localization under forced vibration. Such mistuning can come from initial geometric blade to blade variation due to manufacturing tolerances or from a crack growing in the bladed disk system during operational life stages. The literature review indicates that researchers have mainly considered blade damage as a cause of mistuning. However, lacing wire damage, although not as catastrophic as blade damage, are more frequent in occurrences and often act as a precursor to subsequent blade damage. Detection of lacing wire damage is therefore equally important. Present work has investigated nature of mistuning induced by lacing wire damage and its effect on the characteristic modal properties. A damage severity index has been introduced and effect of damage on the blade group natural frequencies is investigated. Scope of developing a damage identification methodology in packeted blade-disk system is also discussed.

  10. Manufacturing issues which affect coating erosion performance in wind turbine blades

    Science.gov (United States)

    Cortés, E.; Sánchez, F.; Domenech, L.; Olivares, A.; Young, T. M.; O'Carroll, A.; Chinesta, F.

    2017-10-01

    Erosion damage, caused by repeated rain droplet impact on the leading edges of wind turbine blades, is a major cause for cost concern. Resin Infusion (RI) is used in wind energy blades where low weight and high mechanical performance materials are demanded. The surface coating plays a crucial role in the manufacturing and performance response. The Leading Edge coating is usually moulded, painted or sprayed onto the blade surface so adequate adhesion in the layers' characterization through the thickness is required for mechanical performance and durability reasons. In the current work, an investigation has been directed into the resulting rain erosion durability of the coating was undertaken through a combination of mass loss testing measurements with manufacturing processing parameter variations. The adhesion and erosion is affected by the shock wave caused by the collapsing water droplet on impact. The stress waves are transmitted to the substrate, so microestructural discontinuities in coating layers and interfaces play a key role on its degradation. Standard industrial systems are based on a multilayer system, with a high number of interfaces that tend to accelerate erosion by delamination. Analytical and numerical models are commonly used to relate lifetime prediction and to identify suitable coating and composite substrate combinations and their potential stress reduction on the interface. In this research, the input parameters for the appropriate definition of the Cohesive Zone Modelling (CZM) of the coating-substrate interface are outlined by means of Pull off testing and Peeling testing results. It allowed one to optimize manufacturing and coating process for blades into a knowledge-based guidance for leading edge coating material development. It was achieved by investigating the erosion degradation process using both numerical and laboratory techniques (Pull off, Peeling and Rain Erosion Testing in a whirling arm rain erosion test facility).

  11. Numerical Simulations of Marine Hydrokinetic (MHK) Turbines Using the Blade Element Momentum Theory

    Science.gov (United States)

    Javaherchi, Teymour; Thulin, Oskar; Aliseda, Alberto

    2011-11-01

    Energy extraction from the available kinetic energy in tidal currents via Marine Hydrokinetic (MHK) turbines has recently attracted scientists' attention as a highly predictable source of renewable energy. The strongest tidal resources have a concentrated nature that require close turbine spacing in a farm of MHK turbines. This tight spacing, however, will lead to interaction of the downstream turbines with the turbulent wake generated by upstream turbines. This interaction can significantly reduce the power generated and possibly result in structural failure before the expected service life is completed. Development of a numerical methodology to study the turbine-wake interaction can provide a tool for optimization of turbine spacing to maximize the power generated in turbine arrays. In this work, we will present numerical simulations of the flow field in a farm of horizontal axis MHK turbines using the Blade Element Momentum Theory (BEMT). We compare the value of integral variables (i.e. efficiency, power, torque and etc.) calculated for each turbine in the farm for different arrangements with varying streamwise and lateral offsets between turbines. We find that BEMT provides accurate estimates of turbine efficiency under uniform flow conditions, but overpredicts the efficiency of downstream turbines when they are strongly affected by the wakes. Supported by DOE through the National Northwest Marine Renewable Energy Center.

  12. Small wind turbine for variable speed with flexible blades and automatically mechanical pitching

    DEFF Research Database (Denmark)

    Rasmussen, Tonny Wederberg; Johansen, Arne

    2017-01-01

    Wind energy have for many years been a growing alternative to fossil energy. The sizes of turbines are increasing to megawatt level. Wind turbines operate in a wide range of wind speeds but are shot down for high wind speeds. Traditional concepts are relatively stiff and have a cause stress...... on the gearbox. The turbine described in this paper overcomes some of these challenges by having flexibly and pitchebly blades. This means that the turbine can operate at turbulent sites and withstand wind burst without high stress level on the gearbox. This paper describes the mechanical principle, electrical...

  13. Wind turbines and bat mortality: Doppler shift profiles and ultrasonic bat-like pulse reflection from moving turbine blades.

    Science.gov (United States)

    Long, Chloe V; Flint, James A; Lepper, Paul A

    2010-10-01

    Bat mortality resulting from actual or near-collision with operational wind turbine rotors is a phenomenon that is widespread but not well understood. Because bats rely on information contained in high-frequency echoes to determine the nature and movement of a target, it is important to consider how ultrasonic pulses similar to those used by bats for echolocation may be interacting with operational turbine rotor blades. By assessing the characteristics of reflected ultrasonic echoes, moving turbine blades operating under low wind speed conditions (<6 m s(-1)) were found to produce distinct Doppler shift profiles at different angles to the rotor. Frequency shifts of up to ±700-800 Hz were produced, which may not be perceptible by some bat species. Monte Carlo simulation of bat-like sampling by echolocation revealed that over 50 rotor echoes could be required by species such as Pipistrellus pipistrellus for accurate interpretation of blade movement, which may not be achieved in the bat's approach time-window. In summary, it was found that echoes returned from moving blades had features which could render them attractive to bats or which might make it difficult for the bat to accurately detect and locate blades in sufficient time to avoid a collision.

  14. Visualization of the elastic blade motion of an operating wind turbine

    Energy Technology Data Exchange (ETDEWEB)

    Ronsten, Goeran

    2005-04-01

    Blade elastic displacement were successfully tracked by means of digital photographic recording using both Light Emitting Diods; LEDs, and reflexes mounted on a wind turbine blade. A procedure for image analysis was developed. The output from the image analysis was co-ordinates of the objects under investigation. Although the method developed is useful in producing results it still remains to verify the integrity of the results versus, for example, load measurements. The image analysis carried out and presented in this report shows that verification of simulation of blade movements is attainable. However, exact outdoor inflow conditions are extremely difficult to measure and it is therefore not possible to emulate every situation in detail. An increased knowledge of actual blade translation and rotation will nevertheless enable improvement of structural dynamics simulation codes. This is an insight which will grow with the size of future turbines.

  15. Application of OMA to an Operating Wind Turbine: now including Vibration Data from the Blades

    DEFF Research Database (Denmark)

    Tcherniak, Dmitri; Larsen, Gunner Chr.

    2013-01-01

    the blades as well. It is believed that the availability of vibration data from the blades will improve the observability of the main global vibration modes (especially the heavily damped out-of-plane modes), and thus will assure a better estimation of modal parameters, especially the damping. The paper...... discusses the technical challenges regarding blade instrumentation and data acquisition, data processing applied to eliminate the time-varying nature of an operating wind turbine in the resulting eigenvalue problem and, finally, it presents and discusses the initial results.......The presented study continues the work on application of Output Only Modal Analysis (OMA) to operating wind turbines. It is known from previous studies that issues like the time-varying nature of the equations of motion of an operating wind turbine (in particular the significant harmonic components...

  16. A qualitative analytical investigation of geometrically nonlinear effects in wind turbine blade cross sections

    DEFF Research Database (Denmark)

    Eder, Martin Alexander; Bitsche, Robert

    2015-01-01

    section, that was inspired by a wind turbine blade, it is demonstrated that geometric nonlinear effects can induce an in-plane opening deformation in re-entrant corners that may decrease the fatigue life. The opening effect induces Mode-I stress intensity factors which exceed the threshold for fatigue...... crack growth at loads well below the load-carrying capacity of the beam. The findings in this paper are twofold: Firstly, the investigated analysis procedure can be integrated into the design process of wind turbine blade cross sections. Secondly, the proposed approach serves as a basis...... for computationally efficient numerical analysis approaches of structures that comprise complex geometry and anisotropic material behaviour – such as wind turbine rotor blades....

  17. Breakdown tests of glass fibre reinforced polymers (GFRP) as part of improved lightning protection of wind turbine blades

    DEFF Research Database (Denmark)

    Madsen, Søren Find; Holbøll, Joachim; Henriksen, Mogens

    2004-01-01

    of solid insulating materials, and simulates the situation in a wind turbine blade, where a lightning discharge penetrates an insulating layer towards an inner earth conductor. Different GFRP materials supplied by Danish wind turbine blade manufacturers have been tested. In the subsequent experiments, both...

  18. Microtextured Surfaces for Turbine Blade Impingement Cooling Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Gas turbine engine technology is constantly challenged to operate at higher combustor outlet temperatures. In a modern gas turbine engine, these temperatures can...

  19. Fatigue Test Design: Scenarios for Biaxial Fatigue Testing of a 60-Meter Wind Turbine Blade

    Energy Technology Data Exchange (ETDEWEB)

    Post, Nathan [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2016-07-01

    Current practice in commercial certification of wind turbine blades is to perform separate flap and lead-lag fatigue tests. The National Renewable Energy Laboratory has been researching and evaluating biaxial fatigue testing techniques and demonstrating various options, typically on smaller-scale test articles at the National Wind Technology Center. This report evaluates some of these biaxial fatigue options in the context of application to a multimegawatt blade certification test program at the Wind Technology Testing Center in Charlestown, Massachusetts.

  20. Analytical method for turbine blade temperature mapping to estimate a pyrometer input signal

    OpenAIRE

    MacKay, James D.

    1987-01-01

    The purpose of this thesis is to develop a method to estimate local blade temperatures in a gas turbine for comparison with the output signal of an experimental pyrometer. The goal of the method is to provide a temperature measurement benchmark based on a knowledge of blade geometry and engine operating conditions. A survey of currently available methods is discussed including both experimental and analytical techniques.The purpose of this thesis is to develop a method to estim...

  1. Steady State Shift Damage Localization in a Residential-Sized Wind Turbine Blade

    DEFF Research Database (Denmark)

    Markvart, Morten Kusk; Sekjær, Claus; Bull, Thomas

    2017-01-01

    This paper presents an experimental damage localization study, in which the recently proposed steady state shift damage localization (S3DL) method is tested in the context of a residential-sized wind turbine blade. The S3DL method constitutes a model-based damage localization scheme, whose...... methodological premise is that of mapping a model-based damage distribution to experimental vibration features from the healthy and damaged states. Damage is then localized when a postulated damage distribution yields a, under ideal conditions, perfect mapping. The S3DL method relies on a theoretical model that......, to a certain degree of accuracy, emulates the actual structure in its healthy, reference state. Additionally, the method requires that the input distribution is spatially invariant and that the excitation is a single time history or repeatable. The S3DL method has previously been applied, successfully...

  2. Load alleviation on wind turbine blades using variable geometry

    DEFF Research Database (Denmark)

    Basualdo, Santiago

    2005-01-01

    ) wind turbines, which mainly operate under this flow condition. The results show evident reductions in the airfoil displacements by using simple control strategies having the airfoil position and its first and second derivatives as input, especially at the system's eigenfrequency. The use of variable...... in loads in real wind turbines. Keywords: Variable Geometry, Wind Turbine, Load Alleviation, Fatigue Load, Trailing Edge Flap....

  3. Design of a 21 m blade with Risø-A1 airfoils for active stall controlled wind turbines

    DEFF Research Database (Denmark)

    Fuglsang, Peter; Sangill, O.; Hansen, P.

    2002-01-01

    This is the final report, from the project, "Design of a Rotor/Airfoil Family for Active Stall-regulated Wind Turbines by Use of Multi-point Optimization". It describes the full scale testing of a 21 m wind turbine blade specially designed for active stallregulation. Design objectives were...... increased ratio of produced energy to turbine loads and more stable power control characteristics. Both were taken directly into account during the design of the blade using numerical optimization. The blade used theRisø-A1 airfoil family, which was specially designed for operation on wind turbine blades...... be concluded that the new LM 21.0 ASR blade could replace the LM 21.0P leading to improved cost efficiency and that the Risø-A1 airfoils were well suited for active stall control. With the newestablished knowledge of the actual airfoil characteristics, a possible future blade design could be made also...

  4. Flow-driven rotor simulation of vertical axis tidal turbines: A comparison of helical and straight blades

    Directory of Open Access Journals (Sweden)

    Le Tuyen Quang

    2014-06-01

    Full Text Available In this study, flow-driven rotor simulations with a given load are conducted to analyze the operational characteristics of a vertical-axis Darrieus turbine, specifically its self-starting capability and fluctuations in its torque as well as the RPM. These characteristics are typically observed in experiments, though they cannot be acquired in simulations with a given tip speed ratio (TSR. First, it is shown that a flow-driven rotor simulation with a two-dimensional (2D turbine model obtains power coefficients with curves similar to those obtained in a simulation with a given TSR. 3D flowdriven rotor simulations with an optimal geometry then show that a helical-bladed turbine has the following prominent advantages over a straight-bladed turbine of the same size: an improvement of its self-starting capabilities and reduced fluctuations in its torque and RPM curves as well as an increase in its power coefficient from 33% to 42%. Therefore, it is clear that a flow-driven rotor simulation provides more information for the design of a Darrieus turbine than a simulation with a given TSR before experiments.

  5. The Brazier effect in wind turbine blades and its influence on design

    DEFF Research Database (Denmark)

    Jensen, Find Mølholt; Weaver, P.M.; Cecchini, L.S.

    2012-01-01

    Critical failure was observed in the shear web of a wind turbine blade during a full-scale testing. This failure occurred immediately before the ultimate failure and was partly caused by buckling and non-linear cross-sectional strain. Experimental values had been used to compare and validate both...... numerical and semi-analytical results in the analysis of the shear webs in the reinforced wind turbine blade. Only elastic material behaviour was analysed, and attention was primarily focused on the Brazier effect. The complex, geometrically non-linear and elastic stress–strain behaviour of the shear webs...

  6. Complementary Aerodynamic Performance Datasets for Variable Speed Power Turbine Blade Section from Two Independent Transonic Turbine Cascades

    Science.gov (United States)

    Flegel, Ashlie B.; Welch, Gerard E.; Giel, Paul W.; Ames, Forrest E.; Long, Jonathon A.

    2015-01-01

    Two independent experimental studies were conducted in linear cascades on a scaled, two-dimensional mid-span section of a representative Variable Speed Power Turbine (VSPT) blade. The purpose of these studies was to assess the aerodynamic performance of the VSPT blade over large Reynolds number and incidence angle ranges. The influence of inlet turbulence intensity was also investigated. The tests were carried out in the NASA Glenn Research Center Transonic Turbine Blade Cascade Facility and at the University of North Dakota (UND) High Speed Compressible Flow Wind Tunnel Facility. A large database was developed by acquiring total pressure and exit angle surveys and blade loading data for ten incidence angles ranging from +15.8deg to -51.0deg. Data were acquired over six flow conditions with exit isentropic Reynolds number ranging from 0.05×106 to 2.12×106 and at exit Mach numbers of 0.72 (design) and 0.35. Flow conditions were examined within the respective facility constraints. The survey data were integrated to determine average exit total-pressure and flow angle. UND also acquired blade surface heat transfer data at two flow conditions across the entire incidence angle range aimed at quantifying transitional flow behavior on the blade. Comparisons of the aerodynamic datasets were made for three "match point" conditions. The blade loading data at the match point conditions show good agreement between the facilities. This report shows comparisons of other data and highlights the unique contributions of the two facilities. The datasets are being used to advance understanding of the aerodynamic challenges associated with maintaining efficient power turbine operation over a wide shaft-speed range.

  7. Effects of torsional degree of freedom, geometric nonlinearity, and gravity on aeroelastic behavior of large-scale horizontal axis wind turbine blades under varying wind speed conditions

    DEFF Research Database (Denmark)

    Jeong, Min-Soo; Cha, Myung-Chan; Kim, Sang-Woo

    2014-01-01

    Modern horizontal axis wind turbine blades are long, slender, and flexible structures that can undergo considerable deformation, leading to blade failures (e.g., blade-tower collision). For this reason, it is important to estimate blade behaviors accurately when designing large-scale wind turbine...

  8. The Performance Evaluation of Horizontal Axis Wind Turbine Torque and Mechanical Power Generation Affected by the Number of Blade

    OpenAIRE

    Tan Rodney H. G.; Teow Matthew Y. W.

    2016-01-01

    This paper presents the evaluation of horizontal axis wind turbine torque and mechanical power generation and its relation to the number of blades at a given wind speed. The relationship of wind turbine rotational frequency, tip speed, minimum wind speed, mechanical power and torque related to the number of blades are derived. The purpose of this study is to determine the wind energy extraction efficiency achieved for every increment of blade number. Effective factor is introduced to interpre...

  9. A method for calculation of forces acting on air cooled gas turbine blades based on the aerodynamic theory

    Directory of Open Access Journals (Sweden)

    Grković Vojin R.

    2013-01-01

    Full Text Available The paper presents the mathematical model and the procedure for calculation of the resultant force acting on the air cooled gas turbine blade(s based on the aerodynamic theory and computation of the circulation around the blade profile. In the conducted analysis was examined the influence of the cooling air mass flow expressed through the cooling air flow parameter λc, as well as, the values of the inlet and outlet angles β1 and β2, on the magnitude of the tangential and axial forces. The procedure and analysis were exemplified by the calculation of the tangential and axial forces magnitudes. [Projekat Ministarstva nauke Republike Srbije: Development and building the demonstrative facility for combined heat and power with gasification

  10. Fatigue testing of a carbon fibre composite wind turbine blade with associated material characterisation

    Energy Technology Data Exchange (ETDEWEB)

    Lowe, G.A.; Richardson, D.J. [Univ. of the West of England, Faculty of Engineering, Bristol (United Kingdom)

    1996-09-01

    Within the EC project JOULE 2, the University of the West of England (UWE) tested a carbon fibre reinforced epoxy (CFRE) full scale wind turbine blade together with an associated material test coupon programme. All the work was closely linked with the manufacturer Polymarine BV of the Netherlands, who designed and manufactured the blade and provided test specimens, the UWE carried out the research into the validation of the design calculations together with a check of the strength and fatigue life of the blade. (au)

  11. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject. Annex C. Fibre transducer for damage detection in adhesive layers of wind turbine blades

    DEFF Research Database (Denmark)

    Sendrup, P.

    2002-01-01

    displacement transducer for detection of damage in adhesive layers of wind turbine blades. It was chosen to base the transducer on the fibre optic micro-bend principle. The report contains the result of measurementsand optical simulations of light transmittance through optical fibres with micro......-bends and a suggestion for a micro-bend transducer design specifically suitable for detection of damage in adhesive layers between larger composite structures, as the shellsin a wind turbine blade. Such a damage will cause the joined parts to move slightly relative to each other, and the transducer is designed to change...... of 40 um.The sensitivity is anticipated to be sufficient the application, because fully evolved cracks in the adhesive layer typically has a opening of 100 um - 200 um. The tests of the transducer ability to detect damage in adhesive layers both in the lab-testand in the 'full scale test' were also...

  12. Multi-Objective Aerodynamic and Structural Optimization of Horizontal-Axis Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Jie Zhu

    2017-01-01

    Full Text Available A procedure based on MATLAB combined with ANSYS is presented and utilized for the multi-objective aerodynamic and structural optimization of horizontal-axis wind turbine (HAWT blades. In order to minimize the cost of energy (COE and improve the overall performance of the blades, materials of carbon fiber reinforced plastic (CFRP combined with glass fiber reinforced plastic (GFRP are applied. The maximum annual energy production (AEP, the minimum blade mass and the minimum blade cost are taken as three objectives. Main aerodynamic and structural characteristics of the blades are employed as design variables. Various design requirements including strain, deflection, vibration and buckling limits are taken into account as constraints. To evaluate the aerodynamic performances and the structural behaviors, the blade element momentum (BEM theory and the finite element method (FEM are applied in the procedure. Moreover, the non-dominated sorting genetic algorithm (NSGA II, which constitutes the core of the procedure, is adapted for the multi-objective optimization of the blades. To prove the efficiency and reliability of the procedure, a commercial 1.5 MW HAWT blade is used as a case study, and a set of trade-off solutions is obtained. Compared with the original scheme, the optimization results show great improvements for the overall performance of the blade.

  13. Effect of the Modified Pitched Blade Turbines on the Flow Pattern in Stirred Tanks

    International Nuclear Information System (INIS)

    Bouzgarrou, Ghazi; Driss, Zied; Chtourou; Wajdi; Abid, Mohamed Salah

    2009-01-01

    The hydrodynamic and turbulence model have been simulated by our computational fluid dynamics (CFD) code in a mechanically stirred tank equipped by axial turbine. The effect of the modified attack angle of the blade on the flow prediction is studied. The Reynolds-averaged continuity and Navier-Stokes equations were solved. For the closure of the above equations, a turbulence model κ-ε has been employed. The numerical solution of these equations was achieved by a finite-volume method. The CFD predicted flow fields at different locations in the tank as well as the power number show reasonably good agreement with the measured data and with those calculated from published experimental correlations

  14. Dynamic Model of Kaplan Turbine Regulating System Suitable for Power System Analysis

    Directory of Open Access Journals (Sweden)

    Jie Zhao

    2015-01-01

    Full Text Available Accurate modeling of Kaplan turbine regulating system is of great significance for grid security and stability analysis. In this paper, Kaplan turbine regulating system model is divided into the governor system model, the blade control system model, and the turbine and water diversion system model. The Kaplan turbine has its particularity, and the on-cam relationship between the wicket gate opening and the runner blade angle under a certain water head on the whole range was obtained by high-order curve fitting method. Progressively the linearized Kaplan turbine model, improved ideal Kaplan turbine model, and nonlinear Kaplan turbine model were developed. The nonlinear Kaplan turbine model considered the correction function of the blade angle on the turbine power, thereby improving the model simulation accuracy. The model parameters were calculated or obtained by the improved particle swarm optimization (IPSO algorithm. For the blade control system model, the default blade servomotor time constant given by value of one simplified the modeling and experimental work. Further studies combined with measured test data verified the established model accuracy and laid a foundation for further research into the influence of Kaplan turbine connecting to the grid.

  15. Multi-life-stage monitoring system based on fibre bragg grating sensors for more reliable wind turbine rotor blades: Experimental and numerical analysis of deformation and failure in composite materials

    DEFF Research Database (Denmark)

    Pereira, Gilmar Ferreira

    , design and optimisation of offshore wind turbines. The MareWint main scientific objective is to optimise the design of offshore wind turbines, maximise reliability, and minimise maintenance costs. Integrated within the innovative rotor blades work-package, this PhD project is focused on damage analysis...... and structural health monitoring of wind turbine blades. The work presented sets the required framework to develop a monitoring system based on fibre Bragg gratings (FBG), which can be applied to the different life stages of a wind turbine blade. In this concept, the different measured physical parameters......, and supported/validated by numerical models, software tools, signal post-processing, and experimental validation. The damage in the wind turbine rotor blade is analysed from a material perspective (fibre reinforced polymers) and used as a design property, meaning that damage is accepted in an operational wind...

  16. Experimental wind tunnel study of a smart sensing skin for condition evaluation of a wind turbine blade

    Science.gov (United States)

    Downey, Austin; Laflamme, Simon; Ubertini, Filippo

    2017-12-01

    Condition evaluation of wind turbine blades is difficult due to their large size, complex geometry and lack of economic and scalable sensing technologies capable of detecting, localizing, and quantifying faults over a blade’s global area. A solution is to deploy inexpensive large area electronics over strategic areas of the monitored component, analogous to sensing skin. The authors have previously proposed a large area electronic consisting of a soft elastomeric capacitor (SEC). The SEC is highly scalable due to its low cost and ease of fabrication, and can, therefore, be used for monitoring large-scale components. A single SEC is a strain sensor that measures the additive strain over a surface. Recently, its application in a hybrid dense sensor network (HDSN) configuration has been studied, where a network of SECs is augmented with a few off-the-shelf strain gauges to measure boundary conditions and decompose the additive strain to obtain unidirectional surface strain maps. These maps can be analyzed to detect, localize, and quantify faults. In this work, we study the performance of the proposed sensing skin at conducting condition evaluation of a wind turbine blade model in an operational environment. Damage in the form of changing boundary conditions and cuts in the monitored substrate are induced into the blade. An HDSN is deployed onto the interior surface of the substrate, and the blade excited in a wind tunnel. Results demonstrate the capability of the HDSN and associated algorithms to detect, localize, and quantify damage. These results show promise for the future deployment of fully integrated sensing skins deployed inside wind turbine blades for condition evaluation.

  17. LM lightning protection and evolutions for larger wind turbine rotor blades

    Energy Technology Data Exchange (ETDEWEB)

    Mortensen, I. [LM Glasfiber Group, Lunderskov (Denmark)

    2005-07-01

    Over 2000 thunder storms are active throughout the world at any given moment, producing approximately 100 flashes of lightning per second. Non-conducting wind turbine blades without conducting components are often struck by lightning and suffer major damage. Statistics have shown that lightning causes 4 to 8 faults per 100 turbines per year in northern Europe, and that 7 to 10 per cent of all lightning damages involve wind turbine blades, which are the most expensive components to repair. There is also an increased risk of inboard puncture for lightning strikes of lower currents. Various lightning protection systems were presented in this paper, as well as optimization methods for different types of wind turbine blades. Multi-receptors, drain receptors, conductive cables and diverter strips were evaluated. Testing procedures for lightning protection components were reviewed. An outline of the Hige voltage test was presented. It was noted that pollution promotes the capture capabilities of wind turbine blades. Extensive high-voltage impact tests have shown that the semi-conductive carbon fibre is struck by lightning as often as the actual lightning receptors. Details of the LM DiverterStrip were presented. The strip captures the lightning strike and guides the way to the receptor. The strip is low maintenance and designed to last for 20 years, with a minimal influence on air flow. In addition, the current travelling in an ionized path above the segments of the LM strip makes a smooth transfer to the receptor. A recent year-long field tests has shown good results, without any wear or lightning damage to the strips. It was concluded that lightning protection reduces insurance costs, and that standard lightning protection systems used for fibre glass blades do not provide sufficient lightning protection for carbon fibre blades. refs., tabs., figs.

  18. A New Method for Horizontal Axis Wind Turbine (HAWT Blade Optimization

    Directory of Open Access Journals (Sweden)

    Mohammadreza Mohammadi

    2016-02-01

    Full Text Available Iran has a great potential for wind energy. This paper introduces optimization of 7 wind turbine blades for small and medium scales in a determined wind condition of Zabol site, Iran, where the average wind speed is considered 7 m /s. Considered wind turbines are 3 bladed and radius of 7 case study turbine blades are 4.5 m, 6.5 m, 8 m, 9 m, 10 m, 15.5 m and 20 m. As the first step, an initial design is performed using one airfoil (NACA 63-215 across the blade. In the next step, every blade is divided into three sections, while the 20 % of first part of the blade is considered as root, the 5% of last the part is considered as tip and the rest of the blade as mid part. Providing necessary input data, suitable airfoils for wind turbines including 43 airfoils are extracted and their experimental data are entered in optimization process. Three variables in this optimization problem would be airfoil type, attack angle and chord, where the objective function is maximum output torque. A MATLAB code was written for design and optimization of the blade, which was validated with a previous experimental work. In addition, a comparison was made to show the effect of optimization with two variables (airfoil type and attack angle versus optimization with three variables (airfoil type, attack angle and chord on output torque increase. Results of this research shows a dramatic increase in comparison to initial designed blade with one airfoil where two variable optimization causes 7.7% to 22.27 % enhancement and three variable optimization causes 17.91% up to 24.48% rise in output torque .Article History: Received Oct 15, 2015; Received in revised form January 2, 2016; Accepted January 14, 2016; Available online How to Cite This Article: Mohammadi, M., Mohammadi, A. and Farahat, S. (2016 A New Method for Horizontal Axis Wind Turbine (HAWT Blade Optimization. Int. Journal of Renewable Energy Development, 5(1,1-8. http://dx.doi.org/10.14710/ijred.5.1.1-8

  19. Detection of Delamination in Laminate Wind Turbine Blades Using One-Dimensional Wavelet Analysis of Modal Responses

    Directory of Open Access Journals (Sweden)

    Łukasz Doliński

    2018-01-01

    Full Text Available This paper demonstrates the effectiveness of a nondestructive diagnostic technique used to determine the location and size of delamination in laminated coatings of wind turbine blades. This is realized based on results of numerical and experimental investigations obtained by the use of the finite element method (FEM and laser scanning vibrometry (LSV. The proposed method is based on the one-dimensional continuous wavelet transform of vibration parameters of a wind turbine blade. The investigations were conducted for a 1 : 10 scaled-down blade of a 36 m rotor wind turbine. Glass fibres and epoxy resin were used as laminate components. For numerical studies, a simple delamination model was proposed. The results obtained by the authors were used to determine the optimal set of parameters of the continuous wavelet transform. The application of high-quality LSV for experimental measurements allowed determining the optimal conditions of measuring procedures. At the same time the capabilities and limitations, resulting from the nature of the measurement method, were identified. In order to maximize the effectiveness of the detection method, preliminary signal processing was performed. Beside base wavelets also different waveform families were tested. The results obtained by the authors showed that it is possible to identify and localize even relatively small damage.

  20. Numerical study of Wavy Blade Section for Wind Turbines

    DEFF Research Database (Denmark)

    Kobæk, C. M.; Hansen, Martin Otto Laver

    2016-01-01

    than a flipper having a smooth trailing edge and thus could be potentially beneficial when catching food. A thorough literature study of the Wavy Blade concept is made and followed by CFD computations of two wavy blade geometries and a comparison with their baseline S809 airfoil at conditions more...... that the results may very well depend on the actual airfoil geometry and perhaps also the Reynolds number, and future studies are necessary in order to illuminate this further....

  1. Fatigue testing of low-cost fiberglass composite wind turbine blade materials

    Science.gov (United States)

    Hofer, K. E.; Bennett, L. C.

    1981-01-01

    The static and fatigue behavior of transverse filament tape (TFT) fiberglass/epoxy and TFT/polyester composites was established by the testing of specimens cut from panels fabricated by a filament winding process used for the construction of large experimental wind turbine blades.

  2. Design and Analysis of Wind Turbine Blade Hub using Aluminium Alloy AA 6061-T6

    Science.gov (United States)

    Ravikumar, S.; Jaswanthvenkatram, V.; Sai kumar, Y. J. N. V.; Sohaib, S. Md.

    2017-05-01

    This work presents the design and analysis of horizontal axis wind turbine blade hub using different material. The hub is very crucial part of the wind turbine, which experience the loads from the blades and the loads were transmitted to the main shaft. At present wind turbine is more expensive and weights more than a million pounds, with the nacelle, rotor hub and blades accounting for most of the weight. In this work Spheroidal graphite cast iron GGG 40.3 is replaced by aluminium alloy 6061-T6 to enhance the casting properties and also to improve the strength-weight ratio. This transition of material leads to reduction in weight of the wind turbine. All the loads caused by wind and extreme loads on the blades are transferred to the hub. Considering the IEC 61400-1 standard for defining extreme loads on the hub the stress and deflection were calculated on the hub by using Finite element Analysis. Result obtained from ANSYS is compared and discussed with the existing design.

  3. Influence of Reynolds Number on Multi-Objective Aerodynamic Design of a Wind Turbine Blade.

    Science.gov (United States)

    Ge, Mingwei; Fang, Le; Tian, De

    2015-01-01

    At present, the radius of wind turbine rotors ranges from several meters to one hundred meters, or even more, which extends Reynolds number of the airfoil profile from the order of 105 to 107. Taking the blade for 3MW wind turbines as an example, the influence of Reynolds number on the aerodynamic design of a wind turbine blade is studied. To make the study more general, two kinds of multi-objective optimization are involved: one is based on the maximum power coefficient (CPopt) and the ultimate load, and the other is based on the ultimate load and the annual energy production (AEP). It is found that under the same configuration, the optimal design has a larger CPopt or AEP (CPopt//AEP) for the same ultimate load, or a smaller load for the same CPopt//AEP at higher Reynolds number. At a certain tip-speed ratio or ultimate load, the blade operating at higher Reynolds number should have a larger chord length and twist angle for the maximum Cpopt//AEP. If a wind turbine blade is designed by using an airfoil database with a mismatched Reynolds number from the actual one, both the load and Cpopt//AEP will be incorrectly estimated to some extent. In some cases, the assessment error attributed to Reynolds number is quite significant, which may bring unexpected risks to the earnings and safety of a wind power project.

  4. Methodology for testing subcomponents; background and motivation for subcomponent testing of wind turbine rotor blades

    DEFF Research Database (Denmark)

    Antoniou, Alexandros; Branner, Kim; Lekou, D.J.

    2016-01-01

    that cannot be verified through the currently followed testing procedures and recommend ways to overcome these limitations. The work is performed within Work-Package WP7.1 entitled “Improved and validated wind turbine structural reliability - Efficient blade structure” of the IRPWIND programme. The numerical...

  5. Assessment of Interlaminar/Interfiber Failure of UD GRFP for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Leong, Martin Klitgaard; Hvejsel, C.F.; Lund, Erik

    2012-01-01

    A unidirectional glass fiber/epoxy composite material system used for wind turbine blades was characterized under multi-axial loading by cutting specimens in varying off-axis angles relative to the fiber direction. In addition, Iosipescu shear tests were performed on both symmetric and asymmetric...

  6. Interlaminar/interfiber Failure of Unidirectional GFRP used for Wind Turbine Blades

    DEFF Research Database (Denmark)

    Leong, Martin; Hvejsel, C.F.; Lund, Erik

    2013-01-01

    A unidirectional glass fiber/epoxy composite material system used for wind turbine blades was characterized under multi-axial loading by cutting specimens in varying off-axis angles relative to the fiber direction. In addition, Iosipescu shear tests were performed on both symmetric and asymmetric...

  7. Structural design optimization of a morphing trailing edge flap for wind turbine blades

    DEFF Research Database (Denmark)

    Barlas, Athanasios; Lin, Yu-Huan; Aagaard Madsen, Helge

    A flap actuation system, the Controllable Rubber Trailing Edge Flap (CRTEF), for distributed load control on a wind turbine blade had been developed in the period from 2006 to 2013 at DTU (http://www.induflap.dk/). The purpose of the presented work is to optimize the structural design of the flex...

  8. Fundamentals for remote structural health monitoring of wind turbine blades - a preproject

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Lading, L.; Sendrup, P.

    2002-01-01

    This summary-report describes the results of a pre-project that has the aim of estab-lishing the basic technical knowledge to evaluate whether remote surveillance of the rotor blades of large off-shore wind turbines has technical and economical potential.A cost-benefit analysis was developed...

  9. Compression strength of a fibre composite main spar in a wind turbine blade

    DEFF Research Database (Denmark)

    Jensen, Find Mølholt

    2003-01-01

    In this report the strength of a wind turbine blade is found and compared with a full-scale test, made in the same project. Especially the postbuckling behaviour of the compression flange is studied. Different compressive failure mechanisms are discussedand the limitations in using the Finite...

  10. Experimental study of the efficiency of steam injection on wet-steam turbine stator blade cascade

    Science.gov (United States)

    Khomyakov, S. V.; Alexeev, R. A.; Gavrilov, I. Y.; Gribin, V. G.; Tishchenko, A. A.; Tishchenko, V. A.; Popov, V. V.

    2017-11-01

    Currently, in order to decrease the negative effects caused by the presence of a discrete phase in the flow path of steam turbines stages operating in wet-steam area, different technical solutions are apply. These methods reduce the number of coarse droplets and wetness of working medium. The implementation of erosion reduction methods requires modifying surfaces of flow path, which can significantly affect the efficiency of the steam turbine. For example application of intrachanel moisture removing and steam injection needs changes of the stator blades surfaces. This article is a part of researches cycle about the efficiency of steam injection on the stator blade surface as the main method of coarse liquid particles diameters reduction in the last stages of high-power steam turbines. The paper presents the results of the analysis and comparison of experimental research unmodified profile to the profile of the stator blade changed by injection slot. The comparison of the profile losses considered blades is present. The analysis of the experimental results showed the feasibility and efficiency of this method of coarse liquid particles diameters reduction in the last stages of high-power steam turbines.

  11. EB-PVD process management for highly productive zirconia thermal barrier coating of turbine blades

    International Nuclear Information System (INIS)

    Reinhold, E.; Botzler, P.; Deus, C.

    1999-01-01

    Zirconia thermal barrier coatings are well used in the turbine manufacturing industry because they ensure extended lifetimes of turbine blades. Compared with other techniques, EB-PVD processes are best suited for the deposition on turbine blades with regard to the layer properties. Therefore EB-PVD coaters for turbine blades are becoming increasingly interesting. The coating costs per component are mainly dependent on a highly productive solution for the deposition task. Thus the EB-PVD process management has to be optimized in order to meet the productivity requirements of the manufacturers. This includes the requirement of high deposition rates, large deposition areas, long time stable production cycles as well as a matched duration of preheating, deposition and cooling down per charge. Modern EB-PVD solutions to be introduced allow deposition rates on blades up to 7 μm/min. The consequences for the technological process management and plant design concerning long time stable coating cycles with high productivity will be discussed. (orig.)

  12. An Experimental Analysis of the Effect of Icing on Wind Turbine Rotor Blades

    DEFF Research Database (Denmark)

    Raja, Muhammad Imran; Hussain, Dil muhammed Akbar; Soltani, Mohsen

    2016-01-01

    are printed with 3D printer and tested one by one in a Wind Tunnel. Lift, drag and moment coefficients are calculated from the measured experimental data and program WT-Perf based on blade-element momentum (BEM) theory is used to predict the performance of wind turbine. Cp curves generated from the test...

  13. Development and Testing of an Acoustoultrasonic Inspection Device for Condition Monitoring of Wind Turbine Blades

    DEFF Research Database (Denmark)

    McGugan, Malcolm

    2011-01-01

    a significant 10,000MW in 2010, with this rate of growth forecast to continue despite a general economic slowdown. One of the many challenges this industry has (and continues) to face concerns the polymer fiber composite material and structure utilized in the wind turbine blades. This large, complex, multi...

  14. Characterization of blade throw from a 2.3MW horizontal axis wind turbine upon failure

    DEFF Research Database (Denmark)

    Sarlak, Hamid; Sørensen, Jens Nørkær

    2015-01-01

    The present work concerns aerodynamics of thrown objects from a 2.3 MW Horizontal Axis Wind Turbine (HAWT), as a consequence of blade failure. The governing set of ordinary differential equations for the flying objects are derived and numerically solved using a 4th order Runge-Kutta time advancin...

  15. An evaluation of several methods of determining the local angle of attack on wind turbine blades

    DEFF Research Database (Denmark)

    Guntur, Srinivas; Sørensen, Niels N.

    2014-01-01

    Several methods of determining the angles of attack (AOAs) on wind turbine blades are discussed in this paper. A brief survey of the methods that have been used in the past are presented, and the advantages of each method are discussed relative to their application in the BEM theory. Data from...

  16. Experimental verification of blade elongation and axial rotor shift in steam turbines

    Czech Academy of Sciences Publication Activity Database

    Procházka, Pavel

    2016-01-01

    Roč. 2, č. 3 (2016), s. 190-192 ISSN 2149-8024 Institutional support: RVO:61388998 Keywords : blade elongation * axial rotor shift * steam turbines * magnetoresistive sensors Subject RIV: BI - Acoustics http://www.challengejournal.com/index.php/cjsmec/article/download/74/62

  17. A reverse engineering methodology for nickel alloy turbine blades with internal features

    DEFF Research Database (Denmark)

    Gameros, A.; De Chiffre, Leonardo; Siller, H.R.

    2015-01-01

    The scope of this work is to present a reverse engineering (RE) methodology for freeform surfaces, based on a case study of a turbine blade made of Inconel, including the reconstruction of its internal cooling system. The methodology uses an optical scanner and X-ray computed tomography (CT...

  18. Examination of forced unsteady separated flow fields on a rotating wind turbine blade

    Energy Technology Data Exchange (ETDEWEB)

    Huyer, S [Univ. of Colorado, Boulder, CO (US)

    1993-04-01

    The wind turbine industry faces many problems regarding the construction of efficient and predictable wind turbine machines. Steady state, two-dimensional wind tunnel data are generally used to predict aerodynamic loads on wind turbine blades. Preliminary experimental evidence indicates that some of the underlying fluid dynamic phenomena could be attributed to dynamic stall, or more specifically to generation of forced unsteady separated flow fields. A collaborative research effort between the University of Colorado and the National Renewable Energy Laboratory was conducted to systematically categorize the local and global effects of three- dimensional forced unsteady flow fields.

  19. Blade-Pitch Control for Wind Turbine Load Reductions

    DEFF Research Database (Denmark)

    Lio, Alan Wai Hou

    Large wind turbines are subjected to the harmful loads that arise from the spatially uneven and temporally unsteady oncoming wind. Such loads are the known sources of fatigue damage that reduce the turbine operational lifetime, ultimately increasing the cost of wind energy to the end-users. In re...

  20. Defining the Field of Existence of Shrouded Blades in High-Speed Gas Turbines

    Science.gov (United States)

    Belousov, Anatoliy I.; Nazdrachev, Sergeiy V.

    2018-01-01

    This work provides a method for determining the region of existence of banded blades of gas turbines for aircraft engines based on the analytical evaluation of tensile stresses in specific characteristic sections of the blade. This region is determined by the set of values of the parameter, which forms the law of distribution of the cross-sectional area of the cross-sections along the height of the airfoil. When seven independent parameters (gas-dynamic, structural and strength) are changed, the choice of the best option is proposed at the early design stage. As an example, the influence of the dimension of a turbine on the domain of the existence of banded blades is shown.

  1. Novel casting processes for single-crystal turbine blades of superalloys

    Science.gov (United States)

    Ma, Dexin

    2018-03-01

    This paper presents a brief review of the current casting techniques for single-crystal (SC) blades, as well as an analysis of the solidification process in complex turbine blades. A series of novel casting methods based on the Bridgman process were presented to illustrate the development in the production of SC blades from superalloys. The grain continuator and the heat conductor techniques were developed to remove geometry-related grain defects. In these techniques, the heat barrier that hinders lateral SC growth from the blade airfoil into the extremities of the platform is minimized. The parallel heating and cooling system was developed to achieve symmetric thermal conditions for SC solidification in blade clusters, thus considerably decreasing the negative shadow effect and its related defects in the current Bridgman process. The dipping and heaving technique, in which thinshell molds are utilized, was developed to enable the establishment of a high temperature gradient for SC growth and the freckle-free solidification of superalloy castings. Moreover, by applying the targeted cooling and heating technique, a novel concept for the three-dimensional and precise control of SC growth, a proper thermal arrangement may be dynamically established for the microscopic control of SC growth in the critical areas of large industrial gas turbine blades.

  2. The Performance Evaluation of Horizontal Axis Wind Turbine Torque and Mechanical Power Generation Affected by the Number of Blade

    Directory of Open Access Journals (Sweden)

    Tan Rodney H. G.

    2016-01-01

    Full Text Available This paper presents the evaluation of horizontal axis wind turbine torque and mechanical power generation and its relation to the number of blades at a given wind speed. The relationship of wind turbine rotational frequency, tip speed, minimum wind speed, mechanical power and torque related to the number of blades are derived. The purpose of this study is to determine the wind energy extraction efficiency achieved for every increment of blade number. Effective factor is introduced to interpret the effectiveness of the wind turbine extracting wind energy below and above the minimum wind speed for a given number of blades. Improve factor is introduced to indicate the improvement achieved for every increment of blades. The evaluation was performance with wind turbine from 1 to 6 blades. The evaluation results shows that the higher the number of blades the lower the minimum wind speed to achieve unity effective factor. High improve factors are achieved between 1 to 2 and 2 to 3 blades increment. It contributes to better understanding and determination for the choice of the number of blades for wind turbine design.

  3. Study on Unified Chaotic System-Based Wind Turbine Blade Fault Diagnostic System

    Science.gov (United States)

    Kuo, Ying-Che; Hsieh, Chin-Tsung; Yau, Her-Terng; Li, Yu-Chung

    At present, vibration signals are processed and analyzed mostly in the frequency domain. The spectrum clearly shows the signal structure and the specific characteristic frequency band is analyzed, but the number of calculations required is huge, resulting in delays. Therefore, this study uses the characteristics of a nonlinear system to load the complete vibration signal to the unified chaotic system, applying the dynamic error to analyze the wind turbine vibration signal, and adopting extenics theory for artificial intelligent fault diagnosis of the analysis signal. Hence, a fault diagnostor has been developed for wind turbine rotating blades. This study simulates three wind turbine blade states, namely stress rupture, screw loosening and blade loss, and validates the methods. The experimental results prove that the unified chaotic system used in this paper has a significant effect on vibration signal analysis. Thus, the operating conditions of wind turbines can be quickly known from this fault diagnostic system, and the maintenance schedule can be arranged before the faults worsen, making the management and implementation of wind turbines smoother, so as to reduce many unnecessary costs.

  4. Recycled wind turbine blades as a feedstock for second generation composites.

    Science.gov (United States)

    Mamanpush, Seyed Hossein; Li, Hui; Englund, Karl; Tabatabaei, Azadeh Tavousi

    2018-03-02

    With an increase in renewable wind energy via turbines, an underlying problem of the turbine blade disposal is looming in many areas of the world. These wind turbine blades are predominately a mixture of glass fiber composites (GFCs) and wood and currently have not found an economically viable recycling pathway. This work investigates a series of second generation composites fabricated using recycled wind turbine material and a polyurethane adhesive. The recycled material was first comminuted via a hammer-mill through a range of varying screen sizes, resinated and compressed to a final thickness. The refined particle size, moisture content and resin content were assessed for their influence on the properties of recycled composites. Static bending, internal bond and water sorption properties were obtained for all composites panels. Overall improvement of mechanical properties correlated with increase in resin content, moisture content, and particle size. The current investigation demonstrates that it is feasible and promising to recycle the wind turbine blade to fabricate value-added high-performance composite. Copyright © 2018 Elsevier Ltd. All rights reserved.

  5. CFD-based shape optimization of steam turbine blade cascade in transonic two phase flows

    International Nuclear Information System (INIS)

    Noori Rahim Abadi, S.M.A.; Ahmadpour, A.; Abadi, S.M.N.R.; Meyer, J.P.

    2017-01-01

    Highlights: • CFD-based shape optimization of a nozzle and a turbine blade regarding nucleating steam flow is performed. • Nucleation rate and droplet radius are the best suited objective functions for the optimization process. • Maximum 34% reduction in entropy generation rate is reported for turbine cascade. • A maximum 10% reduction in Baumann factor and a maximum 2.1% increase in efficiency is achieved for a turbine cascade. - Abstract: In this study CFD-based shape optimization of a 3D nozzle and a 2D turbine blade cascade is undertaken in the presence of non-equilibrium condensation within the considered flow channels. A two-fluid formulation is used for the simulation of unsteady, turbulent, supersonic and compressible flow of wet steam accounting for relevant phase interaction between nucleated liquid droplets and continuous vapor phase. An in-house CFD code is developed to solve the governing equations of the two phase flow and was validated against available experimental data. Optimization is carried out in respect to various objective functions. It is shown that nucleation rate and maximum droplet radius are the best suited target functions for reducing thermodynamic and aerodynamic losses caused by the spontaneous nucleation. The maximum increase of 2.1% in turbine blade efficiency is achieved through shape optimization process.

  6. Performance ‘S’ Type Savonius Wind Turbine with Variation of Fin Addition on Blade

    Science.gov (United States)

    Pamungkas, S. F.; Wijayanto, D. S.; Saputro, H.; Widiastuti, I.

    2018-01-01

    Wind power has been receiving attention as the new energy resource in addressing the ecological problems of burning fossil fuels. Savonius wind rotor is a vertical axis wind turbines (VAWT) which has relatively simple structure and low operating speed. These characteristics make it suitable for areas with low average wind speed as in Indonesia. To identify the performance of Savonius rotor in generating electrical energy, this research experimentally studied the effect of fin addition for the ‘S’ shape of Savonius VAWT. The fin is added to fill the space in the blade in directing the wind flow. This rotor has two turbine blades, a rotor diameter of 1.1 m and rotor height of 1.4 m, used pulley transmission system with 1:4.2 multiplication ratio, and used a generator type PMG 200 W. The research was conducted during dry season by measuring the wind speed in the afternoon. The average wind speed in the area is 2.3 m/s with the maximum of 4.5 m/s. It was found that additional fin significantly increase the ability of Savonius rotor VAWT to generate electrical energy shown by increasing of electrical power. The highest power generated is 13.40 Watt at a wind speed of 4.5 m/s by adding 1 (one) fin in the blade. It increased by 22.71% from the rotor blade with no additional fin. However, increasing number of fins in the blade was not linearly increase the electrical power generated. The wind rotor blade with 4 additional fins is indicated has the lowest performance, generating only 10.80 Watt electrical power, accounted lower than the one generated by no fin-rotor blade. By knowing the effect of the rotor shape, the rotor dimension, the addition of fin, transmission, and generator used, it is possible to determine alternative geometry design in increasing the electrical power generated by Savonius wind turbine.

  7. Development of a Wave Energy -Responsive Self-Actuated Blade Articulation Mechanism for an OWC Turbine

    Energy Technology Data Exchange (ETDEWEB)

    Francis A. Di Bella

    2010-06-01

    The Phase I SBIR effort completed the feasibility design, fabrication, and wind tunnel testing of a self-actuated blade articulation mechanism that uses a torsion bar and a lightweight airfoil to affect the articulation of the Wells airfoil. The articulation is affected only by the air stream incident on the airfoil. The self-actuating blade eliminates the complex and costly linkage mechanism that is now needed to perform this function on either a variable pitch Wells-type or Dennis-Auld air turbine. Using the results reported by independent researchers, the projected improvement in the Wells-type turbine efficiency is 20-40%, in addition to an increase in the operating air flow range by 50-100%, therefore enabling a smaller or slower single turbine to be used.

  8. Nonlinear analysis for high-temperature multilayered fiber composite structures. M.S. Thesis; [turbine blades

    Science.gov (United States)

    Hopkins, D. A.

    1984-01-01

    A unique upward-integrated top-down-structured approach is presented for nonlinear analysis of high-temperature multilayered fiber composite structures. Based on this approach, a special purpose computer code was developed (nonlinear COBSTRAN) which is specifically tailored for the nonlinear analysis of tungsten-fiber-reinforced superalloy (TFRS) composite turbine blade/vane components of gas turbine engines. Special features of this computational capability include accounting of; micro- and macro-heterogeneity, nonlinear (stess-temperature-time dependent) and anisotropic material behavior, and fiber degradation. A demonstration problem is presented to mainfest the utility of the upward-integrated top-down-structured approach, in general, and to illustrate the present capability represented by the nonlinear COBSTRAN code. Preliminary results indicate that nonlinear COBSTRAN provides the means for relating the local nonlinear and anisotropic material behavior of the composite constituents to the global response of the turbine blade/vane structure.

  9. Influence of Working Environment on Fatigue Life Time Duration for Runner Blades of Kaplan Turbines

    Directory of Open Access Journals (Sweden)

    Ana-Maria Budai

    2010-10-01

    Full Text Available The paper present an analytical analyzes refer to influence of working environment on life time duration in service of runner blades of Kaplan turbines. The study are made using only analytical method, the entry dates being obtained from measurements made in situ for a Kaplan turbine. To calculate the maximum number of stress cycles whereupon the runner blades work without any damage it was used an analytical relation known in specialized literatures under the name of Morrow’s relation. To estimate fatigue life time duration will be used a formula obtained from one of most common cumulative damage methodology taking in consideration the real exploitation conditions of a specified Kaplan turbine.

  10. Extreme Design Loads Calibration of Offshore Wind Turbine Blades through Real Time Measurements

    DEFF Research Database (Denmark)

    Natarajan, Anand; Vesth, Allan; Lamata, Rebeca Rivera

    2014-01-01

    moment is extrapolated. This is found to possess smaller scaling factors in measurements over six months as compared to both the flap and edge moments, indicating that the contemporaneous load component of an extrapolated load should possess much smaller magnitude than its maxima.......Blade Root flap and Edge moments are measured on the blades of a 3.6MW offshore wind turbine in normal operation. Ten minute maxima of the measurements are sampled to determine the extreme blade root flap moment, edge moment and resultant moment over six month duration. A random subset...... root flap moment, edge moment obtained by extrapolation. The validation yields valuable information on prescribing the slope of the local extrapolation curve at each mean wind speed. As an alternative to determining the contemporaneous loads for each primary extrapolated load, the blade root resultant...

  11. Implementation of a Biaxial Resonant Fatigue Test Method on a Large Wind Turbine Blade

    Energy Technology Data Exchange (ETDEWEB)

    Snowberg, D.; Dana, S.; Hughes, S.; Berling, P.

    2014-09-01

    A biaxial resonant test method was utilized to simultaneously fatigue test a wind turbine blade in the flap and edge (lead-lag) direction. Biaxial resonant blade fatigue testing is an accelerated life test method utilizing oscillating masses on the blade; each mass is independently oscillated at the respective flap and edge blade resonant frequency. The flap and edge resonant frequency were not controlled, nor were they constant for this demonstrated test method. This biaxial resonant test method presented surmountable challenges in test setup simulation, control and data processing. Biaxial resonant testing has the potential to complete test projects faster than single-axis testing. The load modulation during a biaxial resonant test may necessitate periodic load application above targets or higher applied test cycles.

  12. Investigations on Vibration Characteristics of Sma Embedded Horizontal Axis Wind Turbine Blade

    Science.gov (United States)

    Jagadeesh, V.; Yuvaraja, M.; Chandhru, A.; Viswanathan, P.; Senthil kumar, M.

    2018-02-01

    Vibration induced in wind turbine blade is a solemn problem as it reduces the life of the blade and also it can create critical vibration onto the tower, which may cause serious damage to the tower. The aim of this paper is to investigate the vibration characteristics of the prototype horizontal axis wind turbine blade. Shape memory alloys (SMA), with its variable physical properties, provides an alternative actuating mechanism. Heating an SMA causes a change in the elastic modulus of the material and hence SMAs are used as a damping material. A prototype blade with S1223 profile has been manufactured and the natural frequency is found. The natural frequency is found by incorporating the single SMA wire of 0.5mm diameter over the surface of the blade for a length of 240 mm. Similarly, number of SMA wires over the blade is increased up to 3 and the natural frequency is found. Frequency responses showed that the embedment of SMA over the blade’s surface will increase the natural frequency and reduce the amplitude of vibration. This is because of super elastic nature of SMA. In this paper, when SMA wire of 0.5 mm diameter and of length of 720 mm is embedded on the blade, an increase in the natural frequency by 6.3% and reducing the amplitude by 64.8%. Results of the experimental modal and harmonic indicates the effectiveness of SMA as a passive vibration absorber and that it has potential as a modest and high-performance method for controlling vibration of the blade.

  13. A CFD Analysis of a Micro Horizontal Axis Wind Turbine Blade Aerodynamics

    Directory of Open Access Journals (Sweden)

    G. M. Ngala

    2015-08-01

    Full Text Available This study investigates the performance of a micro Horizontal Axis Wind Turbine (HAWT blade using Computational Fluid Dynamics (CFD. The 1.5 m long micro HAWT blade was designed using the Blade Element Momentum Theory (BEM. Parameters such as the chord length lift force, drag force, tip speed ratio, solidity, coefficient of performance, angle of attack, wind relative angle, Reynolds number, efficiency, axial and induction factors were determined. Based on the design parameters the micro blade was created, meshed and boundary conditions identified in a 2D pre-processor Gambit interface. The meshed blade was exported to Fluent where it was processed and analyzed based on the identified boundary condition. The blade was simulated based on Maiduguri environment which has a recorded average wind speed of 3.89 m/s and the result showed that the maximum extractable power was 142.66 watts at a wind relative velocity of 4.8m/s when the blade was at 8o angle of attack and 3 x 106 Reynolds Number. Measured power increased consistently with increased in wind speed, and with a turbine efficiency of 28% the blade satisfied the Newton’s third law and the Bernoulli’s effect. The profile had the ability to perform and serve as a means of extracting and generating energy from wind, which is a renewable, clean and locally available source of energy in Maiduguri and its environs. The use of this energy source will reduce the large dependence on non-renewable, expensive and environmentally unfriendly means of energy generation. Further studies could be carried experimentally to verify the simulation results.

  14. Structural Health Monitoring of Wind Turbine Blades: Acoustic Source Localization Using Wireless Sensor Networks

    Directory of Open Access Journals (Sweden)

    Omar Mabrok Bouzid

    2015-01-01

    Full Text Available Structural health monitoring (SHM is important for reducing the maintenance and operation cost of safety-critical components and systems in offshore wind turbines. This paper proposes an in situ wireless SHM system based on an acoustic emission (AE technique. By using this technique a number of challenges are introduced due to high sampling rate requirements, limitations in the communication bandwidth, memory space, and power resources. To overcome these challenges, this paper focused on two elements: (1 the use of an in situ wireless SHM technique in conjunction with the utilization of low sampling rates; (2 localization of acoustic sources which could emulate impact damage or audible cracks caused by different objects, such as tools, bird strikes, or strong hail, all of which represent abrupt AE events and could affect the structural health of a monitored wind turbine blade. The localization process is performed using features extracted from aliased AE signals based on a developed constraint localization model. To validate the performance of these elements, the proposed system was tested by testing the localization of the emulated AE sources acquired in the field.

  15. Analysis of the deep rolling process on turbine blades using the FEM/BEM-coupling

    Science.gov (United States)

    Bäcker, V.; Klocke, F.; Wegner, H.; Timmer, A.; Grzhibovskis, R.; Rjasanow, S.

    2010-06-01

    Highly stressed components of aircraft engines, like turbine blades, have to satisfy stringent requirements regarding durability and reliability. The induction of compressive stresses and strain hardening in their surface layer has proven as a promising method to significantly increase their fatigue resistance. The required surface layer properties can be achieved by deep rolling. The determination of optimal process parameters still requires elaborate experimental set-up and subsequent time- and cost-extensive measurements. In previous works the application of the Finite Element Method (FEM) was proposed as an effective and cost reducing alternative to predict the surface layer state for given process parameters. However, FEM requires very fine mesh in the surface layer to resolve the high stress gradients with sufficient accuracy. The hereby caused high time and memory requirements render an efficient simulation of complete turbine components as impossible. In this article a solution is offered by coupling the FEM with the Boundary Elements Method (BEM). It enables the computing of large scale models at low computational cost and high result accuracy. Different approaches of the FEM/BEM-coupling for the simulation of deep rolling are examined with regard to their stability and required computing time.

  16. Aerodynamic and Structural Integrated Optimization Design of Horizontal-Axis Wind Turbine Blades

    Directory of Open Access Journals (Sweden)

    Jie Zhu

    2016-01-01

    Full Text Available A procedure based on MATLAB combined with ANSYS is presented and utilized for the aerodynamic and structural integrated optimization design of Horizontal-Axis Wind Turbine (HAWT blades. Three modules are used for this purpose: an aerodynamic analysis module using the Blade Element Momentum (BEM theory, a structural analysis module employing the Finite Element Method (FEM and a multi-objective optimization module utilizing the non-dominated sorting genetic algorithm. The former two provide a sufficiently accurate solution of the aerodynamic and structural performances of the blade; the latter handles the design variables of the optimization problem, namely, the main geometrical shape and structural parameters of the blade, and promotes function optimization. The scope of the procedure is to achieve the best trade-off performances between the maximum Annual Energy Production (AEP and the minimum blade mass under various design requirements. To prove the efficiency and reliability of the procedure, a commercial 1.5 megawatt (MW HAWT blade is used as a case study. Compared with the original scheme, the optimization results show great improvements for the overall performance of the blade.

  17. Stability analysis of flexible wind turbine blades using finite element method

    Science.gov (United States)

    Kamoulakos, A.

    1982-08-01

    Static vibration and flutter analysis of a straight elastic axis blade was performed based on a finite element method solution. The total potential energy functional was formulated according to linear beam theory. The inertia and aerodynamic loads were formulated according to the blade absolute acceleration and absolute velocity vectors. In vibration analysis, the direction of motion of the blade during the first out-of-lane and first in-plane modes was examined; numerical results involve NASA/DOE Mod-0, McCauley propeller, north wind turbine and flat plate behavior. In flutter analysis, comparison cases were examined involving several references. Vibration analysis of a nonstraight elastic axis blade based on a finite element method solution was performed in a similar manner with the straight elastic axis blade, since it was recognized that a curved blade can be approximated by an assembly of a sufficient number of straight blade elements at different inclinations with respect to common system of axes. Numerical results involve comparison between the behavior of a straight and a curved cantilever beam during the lowest two in-plane and out-of-plane modes.

  18. Bend-twist coupling potential of wind turbine blades

    DEFF Research Database (Denmark)

    Fedorov, Vladimir; Berggreen, Christian

    2014-01-01

    -twist coupling magnitude of up to 0.2 is feasible to achieve in the baseline blade structure made of glass-fiber reinforced plastics. Further, by substituting the glass-fibers with carbon-fibers the coupling effect can be increased to 0.4. Additionally, the effect of introduction of bend-twist coupling...

  19. Resonant vibration control of three-bladed wind turbine rotors

    DEFF Research Database (Denmark)

    Krenk, Steen; Svendsen, Martin Nymann; Høgsberg, Jan Becker

    2012-01-01

    correlated wind velocity field. It is shown by numerical simulations that the active damping system can provide a significant reduction in the response amplitude of the targeted modes, while applying control moments to the blades that are about 1 order of magnitude smaller than the moments from the external...

  20. Design of rotor blade for vertical axis wind turbine using double aerofoil

    Energy Technology Data Exchange (ETDEWEB)

    Chougule, P.D.; Ratkovich, N.; Kirkegaard, P.H.; Nielsen, Soeren R.K. [Aalborg Univ.. Dept. of Civil Engineering, Aalborg (Denmark)

    2012-07-01

    Nowadays, small vertical axis wind turbines are receiving more attention compared to horizontal wind turbines due to their suitability in urban use,because they generate less noise, have bird free turbines and lower cost. There are few vertical axis wind turbines design with good power curve. However, the efficiency of power extraction has not been improved. Therefore, an attempt has been made to utilize high lift technology in practice for vertical axis wind turbines in order to improve power efficiency. High lift is obtained by double aerofoil elements mainly used in aeroplane wing design. In this current work, two aerofoils are used to design a rotor blade for a vertical axis wind turbine to improve the power efficiency on the rotor. Double aerofoil blade design consists of a main aerofoil and a slat aerofoil. The parameters related to position and orientation of the slat aerofoil with respect to the main aerofoil defines the high lift. Orientation of slat aerofoil is a parameter of investigation in this paper. Computational fluid dynamics (CFD) have been used to obtain the aerodynamic characteristics of double aerofoil. The CFD simulations were carried out using Star CCM+ v7.04 (CD-adapco, UK) software. Aerofoils used in this work are selected from standard aerofoil shapes. (Author)