Efficiency of Polish metallurgical industry based on data envelopment analysis

Directory of Open Access Journals (Sweden)

J. Baran

2016-04-01

Full Text Available The main purpose of this paper is to compare the technical efficiency of 12 sectors manufacturing basic metals and metal products in Poland. This article presents the use of Data Envelopment Analysis models, to determine overall technical efficiency, pure technical efficiency and scale efficiency of metallurgical branches in Poland. The average technical efficiency of metallurgical industry in Poland was quite high. The analysis gives a possibility to create a ranking of sectors. Three branches were found to be fully efficient: manufacture of basic iron and steel and of ferroalloys, manufacture of basic precious and other non - ferrous metals and manufacture of tubes, pipes, hollow profiles and related fittings, of steel. The results point out the reasons of the inefficiency and provide improving directions for the inefficient sectors.

The beryllium production at Ulba metallurgical plant (Ust-Kamenogrsk, Kazakhstan)

Energy Technology Data Exchange (ETDEWEB)

Dvinskykh, E.M.; Savchuk, V.V.; Tuzov, Y.V. [Ulba Metallurgical Plant (Zavod), Ust-Kamenogorsk, Abay prospect 102 (Kazakhstan)

1998-01-01

The Report includes data on beryllium production of Ulba metallurgical plant, located in Ust-Kamenogorsk (Kazakhstan). Beryllium production is showed to have extended technological opportunities in manufacturing semi-products (beryllium ingots, master alloys, metallic beryllium powders, beryllium oxide) and in production of structural beryllium and its parts. Ulba metallurgical plant owns a unique technology of beryllium vacuum distillation, which allows to produce reactor grades of beryllium with a low content of metallic impurities. At present Ulba plant does not depend on raw materials suppliers. The quantity of stored raw materials and semi-products will allow to provide a 25-years work of beryllium production at a full capacity. The plant has a satisfactory experience in solving ecological problems, which could be useful in ITER program. (author)

Evaluation of solubility in simulated lung fluid of metals present in the slag from a metallurgical industry to produce metallic zinc.

Science.gov (United States)

Lima, Rosilda M G; Carneiro, Luana G; Afonso, Júlio C; Cunha, Kenya M D

2013-01-01

The objective of this study was to determine the solubility parameters (rapid and slow dissolution rates, rapid and slow dissolution fractions) for nickel, cadmium, zinc and manganese compounds present in a pile of slag accumulated under exposure to weathering. This slag was generated by a metallurgical industry that produced zinc and zinc alloys from hemimorphite (Zn(4)(OH)(2)Si(2)O(7).H(2)O) and willemite (Zn(2)SiO(4)) minerals. A static dissolution test in vitro was used to determine the solubility parameters and Gamble's solution was used as the simulated lung fluid (SLF), on a time basis ranging from 10 min to 1 year. The metal concentrations in the slag samples and in the SLF were determined using Particle Induced X-rays Emission (PIXE). There are significant differences in terms of solubility parameters among the metals. The results indicated that the zinc, nickel, cadmium and manganese compounds present in the slag were moderately soluble in the SLF. The rapid dissolution fractions of these metals are associated with their sulfates. In conclusion, this study confirms the harmful effects on the neighboring population of the airborne particles containing these metals that came from the slag.

Proceedings of papers. 3. Balkan Metallurgical Conference

International Nuclear Information System (INIS)

Mickovski, Jovan

2003-01-01

This Conference aims to be a central event in the metallurgy research of Balkan, fulfilling the goals to present the most outstanding relevant developments in modern metallurgy; to inspire high standards of excellence in pure and applied metallurgy research; to attract outstanding scientists to present central lectures on modem metallurgical research, and on the challenges imposed by the needs of society; to inspire the young generation of metallurgists in Balkan and other countries. Following these lines, the 3. Balkan Conference on Metallurgy will provide a unique opportunity for academic and industrial metallurgists from the Balkan countries and wider, to exchange ideas, expertise, and experience on topics related to the theme of the Conference - Balkan Metallurgy in Search for New Ways of Development. The aim of the organizers was to bring together distinguished experts, not only to present their work, but also to discuss the major scientific and technological challenges facing metallurgy in this millennium.The 6 sections of the conference were entitled: Section A: Extractive metallurgy; Section B: Physical metallurgy and materials science - ferrous metals and non ferrous metals; Section C: Management, maintenance control and optimization of metallurgical processes; Section D: New technologies and techniques; Section E: Refractory and powder; Section F: Corrosion and protection of metals. Papers relevant to INIS are indexed separately

Metallurgical and Mechanical Evaluation of 4340 Steel Produced by Direct Metal Laser Sintering

Science.gov (United States)

Jelis, Elias; Clemente, Matthew; Kerwien, Stacey; Ravindra, Nuggehalli M.; Hespos, Michael R.

2015-03-01

Direct metal laser sintering (DMLS) was used to produce high-strength low-alloy 4340 steel specimens. Mechanical and metallurgical analyses were performed on the specimens to determine the samples with the highest strengths and the least porosity. The optimal process parameters were thus defined based on the corresponding experimental conditions. Additionally, the effects of fabricating specimens with both virgin and recycled powders were studied. Scanning electron microscopy and electron-dispersive spectroscopy were performed on both types of powders to determine the starting morphology and composition. The initial tensile results are promising, suggesting that DMLS can produce specimens equal in strength to wrought materials. However, there is evidence of cracking on several of the heat-treated tensile specimens that is unexplained. Several theories point to disturbances in the build chamber environment that went undetected while the specimens were being fabricated.

Discussion of the Investigation Method on the Reaction Kinetics of Metallurgical Reaction Engineering

Science.gov (United States)

Du, Ruiling; Wu, Keng; Zhang, Jiazhi; Zhao, Yong

Reaction kinetics of metallurgical physical chemistry which was successfully applied in metallurgy (as ferrous metallurgy, non-ferrous metallurgy) became an important theoretical foundation for subject system of traditional metallurgy. Not only the research methods were very perfect, but also the independent structures and systems of it had been formed. One of the important tasks of metallurgical reaction engineering was the simulation of metallurgical process. And then, the mechanism of reaction process and the conversion time points of different control links should be obtained accurately. Therefore, the research methods and results of reaction kinetics in metallurgical physical chemistry were not very suitable for metallurgical reaction engineering. In order to provide the definite conditions of transmission, reaction kinetics parameters and the conversion time points of different control links for solving the transmission and reaction equations in metallurgical reaction engineering, a new method for researching kinetics mechanisms in metallurgical reaction engineering was proposed, which was named stepwise attempt method. Then the comparison of results between the two methods and the further development of stepwise attempt method were discussed in this paper. As a new research method for reaction kinetics in metallurgical reaction engineering, stepwise attempt method could not only satisfy the development of metallurgical reaction engineering, but also provide necessary guarantees for establishing its independent subject system.

A two-step leaching method designed based on chemical fraction distribution of the heavy metals for selective leaching of Cd, Zn, Cu, and Pb from metallurgical sludge.

Science.gov (United States)

Wang, Fen; Yu, Junxia; Xiong, Wanli; Xu, Yuanlai; Chi, Ru-An

2018-01-01

For selective leaching and highly effective recovery of heavy metals from a metallurgical sludge, a two-step leaching method was designed based on the distribution analysis of the chemical fractions of the loaded heavy metal. Hydrochloric acid (HCl) was used as a leaching agent in the first step to leach the relatively labile heavy metals and then ethylenediamine tetraacetic acid (EDTA) was applied to leach the residual metals according to their different fractional distribution. Using the two-step leaching method, 82.89% of Cd, 55.73% of Zn, 10.85% of Cu, and 0.25% of Pb were leached in the first step by 0.7 M HCl at a contact time of 240 min, and the leaching efficiencies for Cd, Zn, Cu, and Pb were elevated up to 99.76, 91.41, 71.85, and 94.06%, by subsequent treatment with 0.2 M EDTA at 480 min, respectively. Furthermore, HCl leaching induced fractional redistribution, which might increase the mobility of the remaining metals and then facilitate the following metal removal by EDTA. The facilitation was further confirmed by the comparison to the one-step leaching method with single HCl or single EDTA, respectively. These results suggested that the designed two-step leaching method by HCl and EDTA could be used for selective leaching and effective recovery of heavy metals from the metallurgical sludge or heavy metal-contaminated solid media.

Supercritical water oxidation benchscale testing metallurgical analysis report

International Nuclear Information System (INIS)

Norby, B.C.

1993-02-01

This report describes metallurgical evaluation of witness wires from a series of tests using supercritical water oxidation (SCWO) to process cutting oil containing a simulated radionuclide. The goal of the tests was to evaluate the technology's ability to process a highly chlorinated waste representative of many mixed waste streams generated in the DOE complex. The testing was conducted with a bench-scale SCWO system developed by the Modell Development Corporation. Significant test objectives included process optimization for adequate destruction efficiency, tracking the radionuclide simulant and certain metals in the effluent streams, and assessment of reactor material degradation resulting from processing a highly chlorinated waste. The metallurgical evaluation described herein includes results of metallographic analysis and Scanning Electron Microscopy analysis of witness wires exposed to the SCWO environment for one test series

Metallurgical electrochemistry: the interface between materials science and molten salt chemistry

International Nuclear Information System (INIS)

Sadoway, D.R.

1991-01-01

Even though molten salt electrolysis finds application in the primary extraction of metals (electrowinning), the purification and recycling of metals (electrorefining), and in the formation of metal coatings (electroplating), the technology remains in many respects underexploited. Electrolysis in molten salts as well as other nonaqueous media has enormous potential for materials processing. First, owing to the special attributes of nonaqueous electrolytes electrochemical processing in these media has an important role to play in the generation of advanced materials, i.e., materials with specialized chemistries or tailored microstructures (electrosynthesis). Secondly, as environmental quality standards rise beyond the capabilities of classical metals extraction technologies to comply, molten salt electrolysis may prove to be the only acceptable route from ore to metal. Growing public awareness of pollution from the metals industry could stimulate a renaissance in molten salt electrochemistry. Challenges facing metallurgical electrochemistry as relates to the environment fall into two categories: (1) improving existing electrochemical technology, and (2) developing clean electrochemical technology to displace current nonelectrochemical technology. In both instances success hinges upon the discovery of advanced materials and the ecologically sound extraction of metals, the close coupling between materials science and molten salt chemistry is manifest. (author) 6 refs

Effects of different production technologies on mechanical and metallurgical properties of precious metal denture alloys

Science.gov (United States)

Ferro, Paolo; Battaglia, Eleonora; Capuzzi, Stefano; Berto, Filippo

2017-12-01

Precious metal alloys can be supplied in traditional plate form or innovative drop form with high degree of purity. The aim of the present work is to evaluate the influence of precious metal alloy form on metallurgical and mechanical properties of the final dental products with particular reference to metal-ceramic bond strength and casting defects. A widely used alloy for denture was selected; its nominal composition was close to 55 wt% Pd - 34 wt% Ag - 6 wt% In - 3 wt% Sn. Specimens were produced starting from the alloy in both plate and drop forms. A specific test method was developed to obtain results that could be representative of the real conditions of use. In order to achieve further information about the adhesion behaviour and resistance, the fracture surfaces of the samples were observed using `Scanning Electron Microscopy (SEM)'. Moreover, material defects caused by the moulding process were studied. The form of the alloy before casting does not significantly influence the shear bond strength between the metal and the ceramic material (p-value=0,976); however, according to SEM images, products from drop form alloy show less solidification defects compared to products obtained with plate form alloy. This was attributed to the absence of polluting additives used in the production of drop form alloy. This study shows that the use of precious metal denture alloys supplied in drop form does not affect the metal-ceramic bond strength compared to alloys supplied in the traditional plate form. However, compared to the plate form, the drop form is found free of solidification defects, less expensive to produce and characterized by minor environmental impacts.

Control of innovation activity in a competitive metallurgical business

Science.gov (United States)

Bogdanov, S. V.

2010-12-01

Certain competitive advantages of a manufacturer on a goods market can be provided if one creates conditions for bifurcation development of an innovation process in metallurgical business under conditions of market uncertainty of a demand for goods of a specified consumer quality and determines the technical-and-economic versions of stable operation of a production system for performing orders of metal product consumers.

Cleaner metallurgical industry in Serbia: a road to the sustainable development

Directory of Open Access Journals (Sweden)

D. Panias

2009-01-01

Full Text Available Since the sustainable development has been a global and fundamental objecttive, a metallurgical industrial sector faces some of the most difficult sustainability challenges of any industrial sector. On the other hand, the metallurgical production in Serbia is a very important part of the economy. Due to present facilities and technologies, metallurgical companies face a great challenge to fulfill the requirements introduced by legislature referring to the cleaner production and sustainable development. The state of art in the production, facilities, pollution with some answers to imposed challenges is presented.

Plasma technology in metallurgical processing

Energy Technology Data Exchange (ETDEWEB)

Haile, O.

1995-12-31

This literature work is mainly focusing on the mechanisms of plasma technology and telling about metallurgical processing, particularly iron and steelmaking as well as the advantage of the unique properties of plasma. The main advantages of plasma technology in metallurgical operations is to direct utilization of naturally available raw materials and fuels without costly upgrading andlor beneficiation, improved environmental impact, improve process control, significant amplification of reactor and process equipment utilization and increased efficiency of raw materials, energy and man power. This literature survey is based on the publication `plasma technology in metallurgical processing` presents a comprehensive account of the physical, electrical, and mechanical aspects of plasma production and practical processing. The applications of plasma technology in metallurgical processing are covered in depth with special emphasis on developments in promising early stages. Plasma technology of today is mature in the metallurgical process applications. A few dramatic improvements are expected in the near future this giving an impetus to the technologists for the long range planning. (18 refs.) (author)

Effects of mechanical activation on the carbothermal reduction of chromite with metallurgical coke

Directory of Open Access Journals (Sweden)

Kenan Yıldız

2010-06-01

Full Text Available The carbothermal reduction of mechanically activated chromite with metallurgical coke under an argon atmosphere was investigated at temperatures between 1100 and 1400°C and the effects of the mechanical activation on chromite structure were analyzed by x-ray diffraction (XRD and scanning electron microscopy (SEM. An increase in specific surface area resulted in more contact points. The activation procedure led to amorphization and structural disordering in chromite and accelerated the degree of reduction and metalization in the mixture of chromite and metallurgical coke. Carbothermal reduction products were analzed by using scanning electron microscopy (SEM/EDS.

Wear and corrosion performance of metallurgical coatings in sodium

International Nuclear Information System (INIS)

Johnson, R.N.; Farwick, D.G.

1980-01-01

The friction, wear, and corrosion performance of several metallurgical coatings in 200 to 650 0 C sodium are reviewed. Emphasis is placed on those coatings which have successfully passed the qualification tests necessary for acceptance in breeder reactor environments. Tests include friction, wear, corrosion, thermal cycling, self-welding, and irradiation exposure under as-prototypic-as-possible service conditions. Materials tested were coatings of various refractory metal carbides in metallic binders, nickel-base and cobalt-base alloys and intermetallic compounds such as the aluminides and borides. Coating processes evaluated included plasma spray, detonation gun, sputtering, spark-deposition, and solid-state diffusion

Effect of glass-ceramic-processing cycle on the metallurgical properties of candidate alloys for actuator housings

Energy Technology Data Exchange (ETDEWEB)

Weirick, L.J.

1982-01-01

This report summarizes the results from an investigation on the effect of a glass ceramic processing cycle on the metallurgical properties of metal candidates for actuator housings. The cycle consists of a 980/sup 0/C sealing step, a 650/sup 0/C crystallization step and a 475/sup 0/C annealing step. These temperatue excursions are within the same temperature regime as annealing and heat treating processes normally employed for metals. Therefore, the effect of the processing cycle on metallurgical properties of microstructure, strength, hardness and ductility were examined. It was found that metal candidates which are single phase or solid solution alloys (such as 21-6-9, Hastelloy C-276 and Inconel 625) were not affected whereas multiphase or precipitation hardened alloys (such as Inconel 718 and Titanium ..beta..-C) were changed by the processing cycle for the glass ceramic.

Diagnosis of employee engagement in metallurgical enterprise

Directory of Open Access Journals (Sweden)

B. Gajdzik

2013-01-01

Full Text Available In the theoretical part of the publication an overview of the definitions of employee engagement was conducted together with the analysis of the methods and techniques which influence the professional activity of the employees in the metallurgical enterprise. The practical part discusses the results of diagnosis of engagement in steelworks. Presented theories, as well as the research, fill the information gap concerning the engagement of the employees in metallurgical enterprises. This notion is important due to the fact that modern conditions of human resources management require the engagement of the employees as something commonly accepted and a designation of manufacturing enterprises.

Crisis management in metallurgical enterprises

Directory of Open Access Journals (Sweden)

B. Gajdzik

2014-07-01

Full Text Available On the basis of report analysis which presents situation in metallurgical sector after 2008 the range of changes implemented in management of metallurgical enterprises was characterised. A definition approach to crisis management was suggested as the process when the enterprise is managed during the breakdown period in market condition of the economy in the way directed towards preventing the negative effects of crisis inside enterprises. The publication presents the key aspects of enterprise management in the period of collapse of the balance between the supply and demand on the metallurgical market.

Study of the Metallurgical Aspects of Steel Micro-Alloying by Titan

Directory of Open Access Journals (Sweden)

Kijac, J.

2006-01-01

Full Text Available The metal properties upgrading applying it’s alloying with the simultaneous limitation of the impurities represents a prospective possibility of the metallurgical production further development. The interaction of the alloying substance active element with oxygen in metal and adjacent multiphase environment occurs under the actual conditions. Present paper is oriented particularly to the thermodynamic aspects of deoxygenation by titan in process of production of micro alloyed low carbon steel in two plants (oxygen converter 1-OC1 and 2-OC2 with the different effect of micro-alloy exploitation. Analysis of the effect of the metallurgical factors on the titan smelting loss in micro-alloyed steel production points at the need to master the metal preparation for the alloying and especially has got the decisive effect upon the oxidizing ability and rate of the slag phase availability. When comparing the micro-alloying matter yield among the individual production units, disclosed have been better results obtained in plant OC 2. Confirmed has been the effect of the slag amount (average amount of 7,3 t at OC 1 and 5,83 t at OC 2 and its quality during the steel tapping as one among the most significant factors affecting the alloying process and which also represent its oxidizing potential.

Estimation of metallurgical parameters of flotation process from froth visual features

Directory of Open Access Journals (Sweden)

Mohammad Massinaei

2015-06-01

Full Text Available The estimation of metallurgical parameters of flotation process from froth visual features is the ultimate goal of a machine vision based control system. In this study, a batch flotation system was operated under different process conditions and metallurgical parameters and froth image data were determined simultaneously. Algorithms have been developed for measuring textural and physical froth features from the captured images. The correlation between the froth features and metallurgical parameters was successfully modeled, using artificial neural networks. It has been shown that the performance parameters of flotation process can be accurately estimated from the extracted image features, which is of great importance for developing automatic control systems.

Upgraded metallurgical-grade silicon solar cells with efficiency above 20%

Energy Technology Data Exchange (ETDEWEB)

Zheng, P.; Rougieux, F. E.; Samundsett, C.; Yang, Xinbo; Wan, Yimao; Macdonald, D. [Research School of Engineering, College of Engineering and Computer Science, The Australian National University, Canberra, Australian Capital Terrritory 2601 (Australia); Degoulange, J.; Einhaus, R. [Apollon Solar, 66 Cours Charlemagne, Lyon 69002 (France); Rivat, P. [FerroPem, 517 Avenue de la Boisse, Chambery Cedex 73025 (France)

2016-03-21

We present solar cells fabricated with n-type Czochralski–silicon wafers grown with strongly compensated 100% upgraded metallurgical-grade feedstock, with efficiencies above 20%. The cells have a passivated boron-diffused front surface, and a rear locally phosphorus-diffused structure fabricated using an etch-back process. The local heavy phosphorus diffusion on the rear helps to maintain a high bulk lifetime in the substrates via phosphorus gettering, whilst also reducing recombination under the rear-side metal contacts. The independently measured results yield a peak efficiency of 20.9% for the best upgraded metallurgical-grade silicon cell and 21.9% for a control device made with electronic-grade float-zone silicon. The presence of boron-oxygen related defects in the cells is also investigated, and we confirm that these defects can be partially deactivated permanently by annealing under illumination.

Magnetohydrodynamic research in fusion blanket engineering and metallurgical processing

International Nuclear Information System (INIS)

Tokuhiro, A.

1991-11-01

A review of recent research activities in liquid metal magnetohydrodynamics (LM-MHDs) is presented in this article. Two major reserach areas are discussed. The first topic involves the thermomechanical design issues in a proposed tokamak fusion reactor. The primary concerns are in the magneto-thermal-hydraulic performance of a self-cooled liquid metal blanket. The second topic involves the application of MHD in material processing in the metallurgical and semiconductor industries. The two representative applications are electromagnetic stirring (EMS) of continuously cast steel and the Czochralski (CZ) method of crystal growth in the presence of a magnetic field. (author) 24 figs., 10 tabs., 136 refs

TMI-2 Vessel Investigation Project (VIP) Metallurgical Program

International Nuclear Information System (INIS)

Diercks, D.R.; Neimark, L.A.

1991-01-01

The Three Mile Island Unite 2 (TMI-2) Vessel Investigation Project Metallurgical Program is a part of the international TMI-2 Vessel Investigation Project being conducted jointly by the U.S. Nuclear Regulatory Commission and the Organization for Economic Cooperation and Development. The objectives of the metallurgical program are to deduce the temperatures of, determine the mechanical properties of, and assess the integrity of the TMI-2 lower head during the loss-of-coolant accident. Fifteen samples have been removed from the lower head and are being examined. In addition, archive material from the lower head of the Midland nuclear reactor has been procured for conducting supplemental metallurgical evaluations and mechanical property determinations. Evaluations of the microstructure and mechanical properties of the as-received archive material have been completed, and a series of heat treatment experiments has been conducted to develop standard microstructures to be compared with those present in the TMI-2 samples. Results have been obtained from examinations of two of the fifteen TMI-2 lower head samples. These results indicate that one of these two samples, which contained cracks in the weld cladding extending ∼3 mm into the underlying base metal, apparently reached temperatures on the order of 1000 to 1100C during the accident. A preliminary examination of the core debris deposited on this sample has been performed. The other sample, from an area away from the region of core relocation, did not exceed 727C during the accident

From metallurgical coatings to surface engineering

International Nuclear Information System (INIS)

Sproul, William D.

2003-01-01

The history of the Vacuum Metallurgy Division (VMD), which is now the Advanced Surface Engineering Division (ASED), of the American Vacuum Society is reviewed briefly. The focus of the VMD moved from vacuum melting of materials to metallurgical coatings. The division sponsored two conferences, the Conference on Vacuum Metallurgy and the International Conference on Metallurgical Coatings. As the interest in vacuum metallurgy eventually subsided, interest grew in the deposition of metallurgical coatings. However, the emphasis at the Metallurgical Coatings conference has changed from just depositing coatings to surface engineering of a component. Today, the challenge is to use the tools of surface engineering with advances in deposition technology such as high-power pulsed sputtering. To align itself with the changing interests of the majority of its members, the VMD changed its name to the ASED

Large Area Active Brazing of Multi-tile Ceramic-Metal Structures

Science.gov (United States)

2012-05-01

metallurgical bonds. The major disadvantage of using active brazing for metals and ceramics is the high processing temperature required that results in...steels) and form strong, metallurgical bonds. However, the high processing temperatures result in large strain (stress) build-up from the inherent...metals such as titanium alloys and stainless steels) and form strong, metallurgical bonds. However, the high processing temperatures result in large

Fast determination of impurities in metallurgical grade silicon for photovoltaics by instrumental neutron activation analysis

International Nuclear Information System (INIS)

Hampel, J.; Boldt, F.M.; Gerstenberg, H.; Hampel, G.; Kratz, J.V.; Reber, S.; Wiehl, N.

2011-01-01

Standard wafer solar cells are made of near-semiconductor quality silicon. This high quality material makes up a significant part of the total costs of a solar module. Therefore, new concepts with less expensive so called solar grade silicon directly based on physiochemically upgraded metallurgical grade silicon are investigated. Metallurgical grade silicon contains large amounts of impurities, mainly transition metals like Fe, Cr, Mn, and Co, which degrade the minority carrier lifetime and thus the solar cell efficiency. A major reduction of the transition metal content occurs during the unidirectional crystallization due to the low segregation coefficient between the solid and liquid phase. A further reduction of the impurity level has to be done by gettering procedures applied to the silicon wafers. The efficiency of such cleaning procedures of metallurgical grade silicon is studied by instrumental neutron activation analysis (INAA). Small sized silicon wafers of approximately 200 mg with and without gettering step were analyzed. To accelerate the detection of transition metals in a crystallized silicon ingot, experiments of scanning whole vertical silicon columns with a diameter of approximately 1 cm by gamma spectroscopy were carried out. It was demonstrated that impurity profiles can be obtained in a comparably short time. Relatively constant transition metal ratios were found throughout an entire silicon ingot. This led to the conclusion that the determination of several metal profiles might be possible by the detection of only one 'leading element'. As the determination of Mn in silicon can be done quite fast compared to elements like Fe, Cr, and Co, it could be used as a rough marker for the overall metal concentration level. Thus, a fast way to determine impurities in photovoltaic silicon material is demonstrated. - Highlights: → We demonstrate a fast way to determine impurities in photovoltaic silicon by NAA. → We make first experiments of locally

Study of a metallurgical site in Tuscany (Italy) by radiocarbon dating

International Nuclear Information System (INIS)

Cartocci, A.; Fedi, M.E.; Taccetti, F.; Benvenuti, M.; Chiarantini, L.; Guideri, S.

2007-01-01

Tuscany represents one of the most important ancient mining districts of Italy. Metalworking activities have been present in the area since ancient times and several mining centres have been active in the region since the Etruscan period. Two of the more notable mining locations are the island of Elba and the towns of Populonia and Massa Marittima. In order to reconstruct the development of metallurgical techniques in the past, a multi-disciplinary approach is required, involving both archaeological study and archaeometric analysis of the sites of interest. One of the most complex problems is establishing the chronological history of metallurgical exploitation in ancient sites: archaeological remains are sometimes incomplete and the stratigraphy of archaeological horizons might have been deeply altered. Thus, direct dating of metallurgical slags and other remains of mining and metalworking activities using radiocarbon measurements is particularly useful for developing site chronologies. Charcoal samples from a recent excavation in Populonia were dated by AMS radiocarbon in order to reconstruct the chronological evolution of ancient metallurgical production; results reported here are consistent with archaeological observations

Study of a metallurgical site in Tuscany (Italy) by radiocarbon dating

Energy Technology Data Exchange (ETDEWEB)

Cartocci, A. [Dipartimento di Fisica dell' Universita e I.N.F.N. Sezione di Firenze, via Sansone 1, 50019 Sesto Fiorentino, Florence (Italy); Fedi, M.E. [Dipartimento di Fisica dell' Universita e I.N.F.N. Sezione di Firenze, via Sansone 1, 50019 Sesto Fiorentino, Florence (Italy)]. E-mail: fedi@fi.infn.it; Taccetti, F. [Dipartimento di Fisica dell' Universita e I.N.F.N. Sezione di Firenze, via Sansone 1, 50019 Sesto Fiorentino, Florence (Italy); Benvenuti, M. [Dipartimento di Scienze della Terra dell' Universita di Firenze, via La Pira 4, 50121 Florence (Italy); Chiarantini, L. [Dipartimento di Scienze della Terra dell' Universita di Firenze, via La Pira 4, 50121 Florence (Italy); Guideri, S. [Societa Parchi Val di Cornia S.p.a., via G. Lerario, Piombino, Livorno (Italy)

2007-06-15

Tuscany represents one of the most important ancient mining districts of Italy. Metalworking activities have been present in the area since ancient times and several mining centres have been active in the region since the Etruscan period. Two of the more notable mining locations are the island of Elba and the towns of Populonia and Massa Marittima. In order to reconstruct the development of metallurgical techniques in the past, a multi-disciplinary approach is required, involving both archaeological study and archaeometric analysis of the sites of interest. One of the most complex problems is establishing the chronological history of metallurgical exploitation in ancient sites: archaeological remains are sometimes incomplete and the stratigraphy of archaeological horizons might have been deeply altered. Thus, direct dating of metallurgical slags and other remains of mining and metalworking activities using radiocarbon measurements is particularly useful for developing site chronologies. Charcoal samples from a recent excavation in Populonia were dated by AMS radiocarbon in order to reconstruct the chronological evolution of ancient metallurgical production; results reported here are consistent with archaeological observations.

IFM – SCIENTIFIC CENTRE OF THE DEVELOPMENT OF THE UKRAINIAN METALLURGICAL INDUSTRY

Directory of Open Access Journals (Sweden)

BOLSHAKOV V. I.

2017-01-01

Full Text Available The history of creation and development of the Institute of ferrous metallurgy of the Ukrainian Academy of Sciences named after Z. I. Nekrasov is regarded in the article. IFM has become the scientific centre of the development of the metallurgical industry of Ukraine. Researches of the outstanding scientists show their significant contribution in the development of the metallurgical science and implementation of their achievements in the production of the metallurgical industry of Ukraine. Analysis of publications. History of the Institute of the ferrous metallurgy is regarded in the fundamental works devoted to the development of the metallurgical industry in Ukraine and in the works published to the jubilee dates of the prominent scientists academicians Z. I. Nekrasov, V. I. Bol’shakov and others. The purpose of the article is to analyze the process of the creation of the Institute and the stages of its development in the 20th and 21st centuries and to define the influence of the economic and political situation in the country upon this process? To regard the role of the outstanding scientists and influence of their achievements on the development of the metallurgical industry of Ukraine. The history of IFM began in 1939 when it was organized in Kharkiv as a part of the Academy of Sciences of Ukraine. At the beginning of the Great Patriotic war the Institute was moved to Ufa – the capital of Bashkiria. During the war the scientists of the Institute tried to increase the output of metal and special steels for the defence industry. In 1943 the Institute moved to Moscow and then to Kiev. In 1952 it was decided to move the Institute to Dnepropetrovsk. In order to combine the scientific researches and production of metal. Z. I. Nekrasov was elected Director of the Institute. The departments of the Indtitute were headed by academicians Z. I. Nekrasov, A. P. Chekmariov, K. F. Starodubov, Correspondence Members of the Ukrainian Academy of Sciences

Morphology, chemistry and distribution of neoformed spherulites in agricultural land affected by metallurgical point-source pollution

NARCIS (Netherlands)

Leguedois, S.; Oort, van F.; Jongmans, A.G.; Chevalier, P.

2004-01-01

Metal distribution patterns in superficial soil horizons of agricultural land affected by metallurgical point-source pollution were studied using optical and electron microscopy, synchrotron radiation and spectroscopy analyses. The site is located in northern France, at the center of a former entry

Powder metallurgical high performance materials. Proceedings. Volume 4: late papers

Energy Technology Data Exchange (ETDEWEB)

Kneringer, G; Roedhammer, P; Wildner, H [eds.

2001-07-01

This is the fourth volume (late papers) of the 15th International Plansee seminar 2001 which general theme was 'Powder metallurgical high performance materials'. The seminar looked beyond the refractory metals and cemented carbides, which remain as its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. This volume 4 contains papers dealing with high performance P/M metals (ITER and fusion reactors, solid targets, materials microstructure, novel alloys, etc.), P/M hard materials ( production and characterization, tungsten carbides, titanium carbides, microstructural design, coatings composition and performance, etc.) and general topics. From 37 papers 24 correspond to INIS subject scope and they were indexed separately. (nevyjel)

Powder metallurgical high performance materials. Proceedings. Volume 4: late papers

International Nuclear Information System (INIS)

Kneringer, G.; Roedhammer, P.; Wildner, H.

2001-01-01

This is the fourth volume (late papers) of the 15th International Plansee seminar 2001 which general theme was 'Powder metallurgical high performance materials'. The seminar looked beyond the refractory metals and cemented carbides, which remain as its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. This volume 4 contains papers dealing with high performance P/M metals (ITER and fusion reactors, solid targets, materials microstructure, novel alloys, etc.), P/M hard materials ( production and characterization, tungsten carbides, titanium carbides, microstructural design, coatings composition and performance, etc.) and general topics. From 37 papers 24 correspond to INIS subject scope and they were indexed separately. (nevyjel)

Magnetic spherules from the soils near the slag dump of the Nizhniy Tagil metallurgical plant

Directory of Open Access Journals (Sweden)

A. B. Makarov

2017-12-01

Full Text Available Magnetic spherules, which are widespread in soils, can have different origins, but spherules with cosmic origin are the most studied. At that, functioning of numerous industrial enterprises of metallurgical profile, thermal power stations, and motor transport can be their origin. According to the data of previous researchers, spherical magnetic particles in soils can serve as an indicator for quantitative assessment of erosion-accumulative phenomena. The authors studied magnetic spherules, isolated from soil samples taken near the dump of blast furnace and metallurgical slags of a large Nizhny Tagil metallurgical plant located on the left bank of the Olkhovka river, functioning since 1949. The way the dump forms is by draining slag along the slope. Consequently, adjacent territories are exposed to a significant dust load, associated with increased concentrations of a number of heavy metals: chromium, iron, manganese, vanadium, copper and zinc. The study of magnetic spherules performed for samples of soils taken at a distance of 50 and 100 m to the west of the dump showed that the content of magnetic fraction in them was 15.1 and 11.7% respectively, of the mineral part of the samples. The authors studied magnetic spherules on a scanning microscope JEOL JSM 6390LV, an at that provide their morphology and the chemical composition of magnetic spherules (18 analyzes and aggregates on their surface (5 analyzes. Based on the presence of characteristic impurity elements, there are the following varieties: zinc, manganese, vanadium, determined by the peculiarities of metallurgical processes. Low concentrations of spherules in soils do not allow considering them as a significant source of pollution of natural environment, only a slight increase in the content of heavy metals characteristic for them is possible.

Elaboration and characterization of metallurgical silicon for photovoltaic applications

International Nuclear Information System (INIS)

Barbouche, M; Hajji, M; Krout, F; Ezzaouia, H

2015-01-01

There is a small quantity of participants in the global market of silicon, mainly from the developed countries. It should be noticed also that production of metallurgical silicon Mg-Si is among the most important steps to produce solar grade silicon and photovoltaic panels. Therefore, in this paper we focused on the growth of Mg-Si by carbothermal reduction of silica. An investigation was made using FT-IR characterization to study the effect of process conditions (temperature, atmosphere, duration) in Mg-Si production. Raman spectroscopy was used to investigate the produced Mg-Si. Based on these results, we established a pilot line production of metallurgical silicon at the 'CRTEn' in Tunisia

TMI-2 VIP Metallurgical Program

International Nuclear Information System (INIS)

Diercks, D.R.; Neimark, L.A.

1991-01-01

The objectives of the TMI-2 VIP Metallurgical Program are to conduct metallurgical examinations and mechanical-property tests on samples of material removed from the lower head of the TMI-2 nuclear reactor in order to deduce the temperatures, determine the mechanical properties, and assess the integrity of the TMI-2 lower head during the loss-of-coolant accident. The TMI-2 Vessel Investigation Project Metallurgical Program is a part of the international TMI-2 Vessel Investigation Project being conducted jointly by the US Nuclear Regulatory Commission and the Organization for Economic Co-operation and Development. Participants in the international project include the US, Japan, the Federal Republic of Germany (FRG), Finland, France, Italy, Spain, Sweden, Switzerland, and the United Kingdom (UK). Fifteen samples have been removed from the lower head and are being examined. Mechanical tests will be conducted on specimens cut from these lower head samples. In addition, archive material from the lower head of the Midland nuclear reactor has been procured for conducting supplemental metallurgical evaluations and mechanical-property determinations. The information obtained from these examinations and tests, supplemented by results obtained from parallel examinations of instrument nozzles, guide tubes, and core debris at Argonne National Laboratory and the Idaho National Engineering Laboratory will be used to deduce a scenario for the loss-of-coolant accident and assess the integrity of the lower head during the accident

Utilisation of metallurgical by-products in road construction in the Czech Republic

Science.gov (United States)

Kresta, František

2017-09-01

Metallurgical by-products, primarily blast furnace slag and steel slag, have ranked among important alternative sources of fill as well as of material for the structural layers in highways. Main hazards of metallurgical by-products are closely connected to their chemical and mineralogical composition and they can be resulted in volume changes. Fears from possible deformations similar to the D47 motorway meant that metallurgical by-products were excluded from several public tenders of road construction. Comparison of blast furnace slag, steel slag and other metallurgical by products parameters allow us to define the most hazardous material as steelworks waste. Linear swelling of steelwork waste achieves more than 40% at 75°C and swelling pressure was higher than 1.5 MPa. Compositional heterogeneity of steelworks waste makes it difficult to establish the long-term behaviour of this material. At the present time we cannot ascertain which maximum values can be reached by deformation and what are the swelling pressures acting on the material while the volume changes are in progress.

Microwave-assisted grinding of metallurgical coke

International Nuclear Information System (INIS)

Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

2014-01-01

Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

Friction, adhesion and corrosion performance of metallurgical coatings in HTGR-helium

International Nuclear Information System (INIS)

Engel, R.; Kleemann, W.

1981-01-01

The friction-, adhesion-, thermal cycling- and corrosion performance of several metallurgical coating systems have been tested in a simulated HTGR-test atmosphere at elevated temperatures. The coatings were applied to a solid solution strengthened Ni-based superalloy. Component design requires coatings for the protection of mating surfaces, since under reactor operating conditions, contacting surfaces of metallic components under high pressures are prone to friction and wear damage. The coatings will have to protect the metal surface for 30 years up to 950 0 C in HTGR-helium. The materials tested were various refractory carbides with or without metallic binders and intermetallic compounds. The coatings evaluated were applied by plasma spraying-, detonation gun- and chemical vapor deposition techniques. These yielded two types of coatings which employ different mechanisms to improve the tribiological properties and maintain coating integrity. (Auth.)

The impact of production capacity utilization on metallurgical companies financing

Directory of Open Access Journals (Sweden)

J. Kutáč

2013-01-01

Full Text Available The most important and the most problematic in-house sources of financing of metallurgical companies are profit and depreciations. In the event that the aggregate value of the economic result and depreciations goes over to negative values, then this kind of in-house financing ceases to increase Cash Flow of the company but, on the contrary, it will cause its reduction. It means that this type of financing is to some extent uncertain, particularly in times of crisis, when there are noticeable fluctuations in sales volumes, leading to a significant influence of the volume of production on the amount of profit. The article discusses the impact of production capacity utilization on metallurgical companies financing.

Study of ecologo-biological reactions of common flax to finely dispersed metallurgical wastes

Science.gov (United States)

Zakharova, O.; Gusev, A.; Skripnikova, E.; Skripnikova, M.; Krutyakov, Yu; Kudrinsky, A.; Mikhailov, I.; Senatova, S.; Chuprunov, C.; Kuznetsov, D.

2015-11-01

Study was carried out on the influence of metallurgic industrial sludge on morphometric and biochemical indicators as well as productivity of common flax under laboratory and field conditions. In laboratory settings negative influence on seed germinating ability and positive influence on sprouts biomass production in water medium were observed. In sand medium suppression of biological productivity under the influence of sludge together with photosynthetic system II (FS II) activity stimulation were registered. Biochemical study showed peroxidase activity decrease in laboratory, while activity of polyphenol oxidase, superoxide dismutase and catalase were given a mild boost under the influence of sludge. In the field trial, positive influence of sludge on flax photosynthetic apparatus was shown. Positive influence of sludge on vegetation and yield indicators was observed. The analysis of heavy metals content showed excess over maximum allowable concentration (MAC) of copper and zinc in control plants, it may point to the background soil pollution. In the plants from the trial groups receiving 0.5 and 2 ton/ha heavy metals content below the control values was registered. Application of 4 ton/ha led to the maximum content of copper and zinc in the plants among the trial groups. The analysis of soils from the test plots indicated no excess over maximum allowable concentrations of heavy metals. Thus, further study of possibilities of using metallurgic industrial sludge as a soil stimulator in flax cultivation at the application rate of 0.5 t/ha seems promising.

Substitutes for metallurgical coke in pyrometallurgical processes

Energy Technology Data Exchange (ETDEWEB)

Koshkarov, V.Ya.

1982-08-01

A briquetting process using sulphurous petroleum coke and a bituminous binder is described. The characteristics of briquettes made of petroleum coke, blends of coal and petroleum coke, and coal and metallurgical coke are compared. The prospect of replacing 25 to 50% of the metallurgical coke used in lime kilns with non-calcined petroleum coke briquettes is described. (4 refs.)

Metallurgical aspects of corrosion resistance of aluminium alloys

Energy Technology Data Exchange (ETDEWEB)

Reboul, M.C. [Pechiney Voreppe Research Centre France (France); CNRS-INP Grenoble, SIMAP-INP Grenoble, Universite France, Saint Martin d' Heres Cedex (France); Baroux, B. [SIMAP-INP, Grenoble University, 1130 rue de la piscine, Saint Martin d' Heres Cedex (France)

2011-03-15

Aluminium is the second most often used metal after steel. In this paper, the most current uses of aluminium alloys are first summarised. Then, their different corrosion modes, i.e. pitting, crevice, filiform, galvanic and structural corrosion (including inter-granular, exfoliation and stress corrosion cracking) are reviewed, with particular attention paid to metallurgical factors controlling the corrosion process. For each mode, some instances of possible in-service failure are given, followed by the discussion of the involved mechanisms and the presentation of appropriate solutions to prevent corrosion. Last, passivity and polarisation behaviour are discussed with reference to stainless steels. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Proceedings of papers. 3. Balkan Metallurgical Conference; Kniga na trudovi. 3-ta Balkanska konferencija na metalurzite

Energy Technology Data Exchange (ETDEWEB)

Mickovski, Jovan [Faculty of Technology and Metallurgy, St. ' Cyril and Methodius' University, Skopje (Macedonia, The Former Yugoslav Republic of)

2003-07-01

This Conference aims to be a central event in the metallurgy research of Balkan, fulfilling the goals to present the most outstanding relevant developments in modern metallurgy; to inspire high standards of excellence in pure and applied metallurgy research; to attract outstanding scientists to present central lectures on modem metallurgical research, and on the challenges imposed by the needs of society; to inspire the young generation of metallurgists in Balkan and other countries. Following these lines, the 3. Balkan Conference on Metallurgy will provide a unique opportunity for academic and industrial metallurgists from the Balkan countries and wider, to exchange ideas, expertise, and experience on topics related to the theme of the Conference - Balkan Metallurgy in Search for New Ways of Development. The aim of the organizers was to bring together distinguished experts, not only to present their work, but also to discuss the major scientific and technological challenges facing metallurgy in this millennium.The 6 sections of the conference were entitled: Section A: Extractive metallurgy; Section B: Physical metallurgy and materials science - ferrous metals and non ferrous metals; Section C: Management, maintenance control and optimization of metallurgical processes; Section D: New technologies and techniques; Section E: Refractory and powder; Section F: Corrosion and protection of metals. Papers relevant to INIS are indexed separately.

Sustainable cost reduction by lean management in metallurgical processes

Directory of Open Access Journals (Sweden)

A. V. Todorut

2016-10-01

Full Text Available This paper focuses on the need for sustainable cost reduction in the metallurgical industry by applying Lean Management (LM tools and concepts in metallurgical production processes leading to increased competitiveness of corporations in a global market. The paper highlights that Lean Management is a novel way of thinking, adapting to change, reducing waste and continuous improvement, leading to sustainable development of companies in the metallurgical industry. The authors outline the main Lean Management instruments based on recent scientific research and include a comparative analysis of other tools, such as Sort, Straighten, Shine, Standardize, Sustain (5S, Visual Management (VM, Kaizen, Total Productive Maintenance (TPM, Single-Minute Exchange of Dies (SMED, leading to a critical appraisal of their application in the metallurgical industry.

Powder metallurgical high performance materials. Proceedings. Volume 2: P/M hard materials

Energy Technology Data Exchange (ETDEWEB)

Kneringer, G; Roedhammer, P; Wildner, H [eds.

2001-07-01

The proceedings of these seminars form an impressive chronicle of the continued progress in the understanding of refractory metals and cemented carbides and in their manufacture and application. There the ingenuity and assiduous work of thousands of scientists and engineers striving for progress in the field of powder metallurgy is documented in more than 2000 contributions covering some 30000 pages. The 15{sup th} Plansee Seminar was convened under the general theme 'Powder Metallurgical High Performance Materials'. Under this broadened perspective the seminar will strive to look beyond the refractory metals and cemented carbides, which remain at its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. (author)

Powder metallurgical high performance materials. Proceedings. Volume 2: P/M hard materials

International Nuclear Information System (INIS)

Kneringer, G.; Roedhammer, P.; Wildner, H.

2001-01-01

The proceedings of these seminars form an impressive chronicle of the continued progress in the understanding of refractory metals and cemented carbides and in their manufacture and application. There the ingenuity and assiduous work of thousands of scientists and engineers striving for progress in the field of powder metallurgy is documented in more than 2000 contributions covering some 30000 pages. The 15 th Plansee Seminar was convened under the general theme 'Powder Metallurgical High Performance Materials'. Under this broadened perspective the seminar will strive to look beyond the refractory metals and cemented carbides, which remain at its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. (author)

Powder metallurgy of refractory metals

International Nuclear Information System (INIS)

Eck, R.

1979-01-01

This paper reports on the powder metallurgical methods for the production of high-melting materials, such as pure metals and their alloys, compound materials with a tungsten base and hard metals from liquid phase sintered carbides. (author)

Radioactivity of raw materials, metallurgical and casting products

International Nuclear Information System (INIS)

Hons, J.

2000-01-01

At present, the radioactive contamination of metallurgical products and initial materials represent a potential obstacle in foreign and domestic trade. It is of course an undesirable threat o the living environment on the one side and, at the same time, a new incorrectly used means for suppressing competition and forming a protection 'umbrella' of the national market to desirable imports on the other hand

Explosion metal welding

International Nuclear Information System (INIS)

Popoff, A.A.

1976-01-01

Process parameters pertaining to welding similar and dissimilar metals using explosives are reviewed. The discussion centers on the interrelationship of physical parameters which play a part in achieving desirable metallurgical results. Present activities in explosion metal welding at LASL are presented and shown how they related to the interests of the ERDA community

Towards Representative Metallurgical Sampling and Gold Recovery Testwork Programmes

Directory of Open Access Journals (Sweden)

Simon C. Dominy

2018-05-01

Full Text Available When developing a process flowsheet, the risks in achieving positive financial outcomes are minimised by ensuring representative metallurgical samples and high quality testwork. The quality and type of samples used are as important as the testwork itself. The key characteristic required of any set of samples is that they represent a given domain and quantify its variability. There are those who think that stating a sample(s is representative makes it representative without justification. There is a need to consider both (1 in-situ and (2 testwork sub-sample representativity. Early ore/waste characterisation and domain definition are required, so that sampling and testwork protocols can be designed to suit the style of mineralisation in question. The Theory of Sampling (TOS provides an insight into the causes and magnitude of errors that may occur during the sampling of particulate materials (e.g., broken rock and is wholly applicable to metallurgical sampling. Quality assurance/quality control (QAQC is critical throughout all programmes. Metallurgical sampling and testwork should be fully integrated into geometallurgical studies. Traditional metallurgical testwork is critical for plant design and is an inherent part of geometallurgy. In a geometallurgical study, multiple spatially distributed small-scale tests are used as proxies for process parameters. These will be validated against traditional testwork results. This paper focusses on sampling and testwork for gold recovery determination. It aims to provide the reader with the background to move towards the design, implementation and reporting of representative and fit-for-purpose sampling and testwork programmes. While the paper does not intend to provide a definitive commentary, it critically assesses the hard-rock sampling methods used and their optimal collection and preparation. The need for representative sampling and quality testwork to avoid financial and intangible losses is

Mining-metallurgical projects for the production of uranium concentrates

International Nuclear Information System (INIS)

Ajuria-Garza, S.

1983-01-01

This report presents an overall view of a complete project for a mining-metallurgical complex for the production of uranium concentrates. Relevant aspects of each important topic are discussed as parts of an integrated methodology. The principal project activities are analyzed and the relationships among the various factors affecting the design are indicated. A list of 96 principal activities is proposed as an example. These activities are distributed in eight groups: initial evaluations preliminary feasibility studies, project engineering, construction, industrial operation, decommissioning and post-decommissioning activities. The environmental impact and the radiological risks due to the construction and operation of the mining metallurgical complex are analyzed. The principles of radiological protection and the regulations, standards and recommendations for radiological protection in uranium mines and mills are discussed. This report is also a guide to the specialized literature: a bibliography with 765 references is included. (author)

Electrochemical and metallurgical characterization of ZrCr{sub 1-x}NiMo{sub x} AB{sub 2} metal hydride alloys

Energy Technology Data Exchange (ETDEWEB)

Erika, Teliz [Universidad de la República, Facultad de Ciencias, Laboratorio de Electroquímica Fundamental, Núcleo Interdisciplinario Ingeniería Electroquímica, Igua 4225, CP 11400 Montevideo (Uruguay); Ricardo, Faccio [Universidad de la República, Crystallography, Solid State and Materials Laboratory (Cryssmat-Lab), DETEMA, Centro NanoMat, Polo Tecnológico de Pando, Espacio Interdisciplinario, Facultad de Química, Montevideo (Uruguay); Fabricio, Ruiz [Consejo Nacional de Investigaciones Científicas y Técnicas , CONICET, Av. Rivadavia 1917, C1033AAJ Ciudad de Buenos Aires (Argentina); Centro Atómico Bariloche , Comisión Nacional de Energía Atómica (CAB-CNEA), Av. Bustillo 9500, CP 8400 S.C. de Bariloche, RN (Argentina); Fernando, Zinola [Universidad de la República, Facultad de Ciencias, Laboratorio de Electroquímica Fundamental, Núcleo Interdisciplinario Ingeniería Electroquímica, Igua 4225, CP 11400 Montevideo (Uruguay); and others

2015-11-15

The effects of partial replacement of chromium by molybdenum was studied on the structure and electrochemical kinetic properties of ZrCr{sub 1-x}NiMo{sub x}(x = 0.0, 0.3 and 0.6) metal hydride alloys. The arc-melting prepared alloys were metallurgically characterized by X-ray diffraction and energy dispersive spectroscopy microanalysis, which showed AB{sub 2} (with hexagonal C14 structure) and Zr{sub x}Ni{sub y} (Zr{sub 7}Ni{sub 10}, Zr{sub 9}Ni{sub 11}) phases. After a partial substitution of chromium by molybdenum, secondary phases monotonically increase with the C14 unit cell volume indicating that most of molybdenum atoms locate in the B-site. The alloys were electrochemically characterized using charge/discharge cycling, electrochemical impedance spectroscopy and rate capability experiments that allowed the determination of hydriding reaction kinetic parameters. The presence of molybdenum produces a positive effect for hydrogen diffusion in the alloy lattice, and ZrCr{sub 0.7}NiMo{sub 0.3} alloy depicts the better kinetics associated with a fast activation, lower charge transfer resistance and the best high rate discharge behavior. This fact would be related to a lower diffusion time constant and a bigger value of the product between exchange density current and surface active area. There is a trade-off in the amounts of secondary phase and Laves phases in order to improve the kinetic performance. - Highlights: • Metallurgical characterization evidences the presence of Zr{sub x}Ni{sub y} and C14 phases. • The partial replacement of Cr by Mo promotes the segregation of Zr{sub x}Ni{sub y} phase. • The incorporation of molybdenum improves the kinetics for the hydriding process. • Mo produces a decrease in the diffusion time constant.

Oxide nano-rod array structure via a simple metallurgical process

International Nuclear Information System (INIS)

Nanko, M; Do, D T M

2011-01-01

A simple method for fabricating oxide nano-rod array structure via metallurgical process is reported. Some dilute alloys such as Ni(Al) solid solution shows internal oxidation with rod-like oxide precipices during high-temperature oxidation with low oxygen partial pressure. By removing a metal part in internal oxidation zone, oxide nano-rod array structure can be developed on the surface of metallic components. In this report, Al 2 O 3 or NiAl 2 O 4 nano-rod array structures were prepared by using Ni(Al) solid solution. Effects of Cr addition into Ni(Al) solid solution on internal oxidation were also reported. Pack cementation process for aluminizing of Ni surface was applied to prepare nano-rod array components with desired shape. Near-net shape Ni components with oxide nano-rod array structure on their surface can be prepared by using the pack cementation process and internal oxidation,

HIT Solar Cells with N-Type Low-Cost Metallurgical Si

Directory of Open Access Journals (Sweden)

Xing Yang

2018-01-01

Full Text Available A conversion efficiency of 20.23% of heterojunction with intrinsic thin layer (HIT solar cell on 156 mm × 156 mm metallurgical Si wafer has been obtained. Applying AFORS-HET software simulation, HIT solar cell with metallurgical Si was investigated with regard to impurity concentration, compensation level, and their impacts on cell performance. It is known that a small amount of impurity in metallurgical Si materials is not harmful to solar cell properties.

Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report: Third quarter 1993

International Nuclear Information System (INIS)

1993-12-01

During third quarter 1993, samples from AMB groundwater monitoring wells at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Eight parameters exceeded standards during the quarter. As in previous quarters, tetrachloroethylene and trichloroethylene exceeded final Primary Drinking Water Standards; and aluminum, iron, lead, manganese, pH, and total organic halogens exceeded the Savannah River Site Flag 2 criteria in one or more of the wells. Groundwater flow direction and rate in the water-table unit were similar to previous quarters

Processing and utilization of metallurgical slag

Directory of Open Access Journals (Sweden)

Alena Pribulová

2016-06-01

Full Text Available Metallurgy and foundry industry create a huge amount of slags that are by-products in production of pig iron, steel and cast iron. Slag is produced in a very large amount in pyrometallurgical processes, and is a huge source of waste if not properly recycled and utilized. With rapid growth of industrialization, land available for land-filling of large quantity of metallurgical slag is being reduced all over the world and disposal cost is becoming increasingly higher. Metallurgical slag from different metallurgical processes treated and utilized in different ways based on different slag characteristics. The most economic and efficient option for reducing metallurgical waste is through recycling, which is a significant contribution to saving natural resources and reducing CO2 emissions. Characteristic of slags as well as its treatment and utilization are given in the paper. Slag from pig iron and steel production is used most frequently in building industry. From experiments using blast furnace slag and granulated blast furnace slag as gravel, and water glass as binder it can be concluded that that the best results – the best values of compression strength and tensile strength were reached by using of 18% of water glass as a solidification activating agent. According to cubic compression strength, mixture from 50% blast furnace gravel, 50% granulated blast furnace slag and 18% water glass falls into C35/45 class of concrete. Such concrete also fulfils strength requirements for road concrete, moreover, it even exceeds them considerably and, therefore, it can find an application in construction of road communications or in production of concrete slabs.

The use of radioisotope tracers in the metallurgical industries

International Nuclear Information System (INIS)

Easey, J.F.

1987-01-01

Radioisotope techniques have been widely used in the metallurgical industries for many years. They have been shown to be very suitable for studying large scale plant and, in many cases, they are the most suitable techniques for such investigations. Applications of radioisotope tracers to some specific metallurgical problems are discussed. (author)

Characterization and environmental risk assessment of heavy metals in construction and demolition wastes from five sources (chemical, metallurgical and light industries, and residential and recycled aggregates).

Science.gov (United States)

Gao, Xiaofeng; Gu, Yilu; Xie, Tian; Zhen, Guangyin; Huang, Sheng; Zhao, Youcai

2015-06-01

Total concentrations of heavy metals (Cu, Zn, Pb, Cr, Cd, and Ni) were measured among 63 samples of construction and demolition (C&D) wastes collected from chemical, metallurgical and light industries, and residential and recycled aggregates within China for risk assessment. The heavy metal contamination was primarily concentrated in the chemical and metallurgical industries, especially in the electroplating factory and zinc smelting plant. High concentrations of Cd were found in light industry samples, while the residential and recycled aggregate samples were severely polluted by Zn. Six most polluted samples were selected for deep research. Mineralogical analysis by X-ray fluorescence (XRF) spectrometry and X-ray diffraction (XRD), combined with element speciation through European Community Bureau of Reference (BCR) sequential extraction, revealed that a relatively slight corrosion happened in the four samples from electroplating plants but high transfer ability for large quantities of Zn and Cu. Lead arsenate existed in the acid extractable fraction in CI7-8 and potassium chromium oxide existed in the mobility fraction. High concentration of Cr could be in amorphous forms existing in CI9. The high content of sodium in the two samples from zinc smelter plants suggested severe deposition and erosion on the workshop floor. Large quantities of Cu existed as copper halide and most of the Zn appeared to be zinc, zinc oxide, barium zinc oxide, and zincite. From the results of the risk assessment code (RAC), the samples from the electroplating factory posed a very high risk of Zn, Cu, and Cr, a high risk of Ni, a middle risk of Pb, and a low risk of Cd. The samples from the zinc smelting plant presented a high risk of Zn, a middle risk of Cu, and a low risk of Pb, Cr, Cd, and Ni.

Metal recovery from high-grade WEEE

DEFF Research Database (Denmark)

Bigum, Marianne; Brogaard, Line Kai-Sørensen; Christensen, Thomas Højlund

2012-01-01

. The modeled metallurgical treatment facility included a Kaldo plant, a converter aisle, an anode refinery and a precious metal refinery. The metallurgic treatment showed significant environmental savings when credited the environmental load from avoided production of the same amount of metals by mining...... and refining of ore. The resource recovery per tonne of high-grade WEEE ranged from 2 g of palladium to 386 kg of iron. Quantified in terms of person-equivalents the recovery of palladium, gold, silver, nickel and copper constituted the major environmental benefit of the recovery of metals from WEEE....... These benefits are most likely underestimated in the model, since we did not find adequate data to include all the burdens from mining and refining of ore; burdens that are avoided when metals are recovered from WEEE. The processes connected to the pre-treatment of WEEE were found to have little environmental...

Preliminary Empirical Models for Predicting Shrinkage, Part Geometry and Metallurgical Aspects of Ti-6Al-4V Shaped Metal Deposition Builds

Science.gov (United States)

Escobar-Palafox, Gustavo; Gault, Rosemary; Ridgway, Keith

2011-12-01

Shaped Metal Deposition (SMD) is an additive manufacturing process which creates parts layer by layer by weld depositions. In this work, empirical models that predict part geometry (wall thickness and outer diameter) and some metallurgical aspects (i.e. surface texture, portion of finer Widmanstätten microstructure) for the SMD process were developed. The models are based on an orthogonal fractional factorial design of experiments with four factors at two levels. The factors considered were energy level (a relationship between heat source power and the rate of raw material input.), step size, programmed diameter and travel speed. The models were validated using previous builds; the prediction error for part geometry was under 11%. Several relationships between the factors and responses were identified. Current had a significant effect on wall thickness; thickness increases with increasing current. Programmed diameter had a significant effect on percentage of shrinkage; this decreased with increasing component size. Surface finish decreased with decreasing step size and current.

Preliminary Empirical Models for Predicting Shrinkage, Part Geometry and Metallurgical Aspects of Ti-6Al-4V Shaped Metal Deposition Builds

International Nuclear Information System (INIS)

Escobar-Palafox, Gustavo; Gault, Rosemary; Ridgway, Keith

2011-01-01

Shaped Metal Deposition (SMD) is an additive manufacturing process which creates parts layer by layer by weld depositions. In this work, empirical models that predict part geometry (wall thickness and outer diameter) and some metallurgical aspects (i.e. surface texture, portion of finer Widmanstätten microstructure) for the SMD process were developed. The models are based on an orthogonal fractional factorial design of experiments with four factors at two levels. The factors considered were energy level (a relationship between heat source power and the rate of raw material input.), step size, programmed diameter and travel speed. The models were validated using previous builds; the prediction error for part geometry was under 11%. Several relationships between the factors and responses were identified. Current had a significant effect on wall thickness; thickness increases with increasing current. Programmed diameter had a significant effect on percentage of shrinkage; this decreased with increasing component size. Surface finish decreased with decreasing step size and current.

The preferred orientation of the metallurgical enterprises of the Urals to the domestic market — one of the most important conditions for economic security

Directory of Open Access Journals (Sweden)

Igor' Il'ich Pichurin

2011-09-01

Full Text Available It this paper, the author tries to show that the export orientation of the Ural metallurgy, perceived until recently as its dignity and therefore encouraged by the authorities, actually poses a threat to economic security of the region. Being the basis of the regional economy and of Sverdlovsk region in particular, metallurgical industry has suffered serious loss during the global crisis of 2008-2009, thereby causing considerable damage to the socio-economic development of the region. It is generally accepted, but considered as a temporary loss, which was compensated at the end of the crisis. The author puts some suggestions forward on reduction of the global demand for metals in the coming decade. The author tries to prove that without reorientation of the Ural metallurgy onto the domestic market, such losses are very likely also in the future after the crisis overcoming.

Characterization of Nanocarbon Copper Composites Manufactured in Metallurgical Synthesis Process

Science.gov (United States)

Knych, Tadeusz; Kwaśniewski, Paweł; Kiesiewicz, Grzegorz; Mamala, Andrzej; Kawecki, Artur; Smyrak, Beata

2014-08-01

Currently, there is a worldwide search for new forms of materials with properties that are significantly improved in comparison to materials currently in use. One promising research direction lies in the synthesis of metals containing modern carbon materials ( e.g., graphene, nanotubes). In this article, the research results of metallurgical synthesis of a mixture of copper and two different kinds of carbon (activated carbon and multiwall carbon nanotubes) are shown. Samples of copper-carbon nanocomposite were synthesized by simultaneously exposing molten copper to an electrical current while vigorously stirring and adding carbon while under an inert gas atmosphere. The article contains research results of density, hardness, electrical conductivity, structure (TEM), and carbon decomposition (SIMS method) for the obtained materials.

Influence of metallurgical and electrochemical factors on cracking of steels at nuclear power plants under high temperature

International Nuclear Information System (INIS)

Pokhmurskii, V.I.; Gnyp, I.P.

1994-01-01

The influence of metallurgical heterogeneities in steels and electrochemical factors on corrosion cracking under high temperature water environment is studied, with special emphasis on the influence of manganese sulfide inclusions and other non-metallic ones on the crack growth rate. Results show that the electro-chemical conditions for an hydrogen concentration increase in a pre-failure zone exist at a crack tip under cyclic loading; hydrogen penetrating into metals at high temperature reduces manganese sulfides, ferric carbides, and cause high pressure of gases in micro-discontinuities, thus leading to cyclic corrosion cracking; anodic (relatively to a metal matrix) inclusions are rather the cause of steel cracking resistance decrease than cathodic ones. 16 refs., 4 figs

Import of metal scrap - risks associated with radioactivity

International Nuclear Information System (INIS)

Elert, M.

1992-11-01

There is a growing concern in Sweden for the possibility that imported metal scrap is radioactive. The recent political and economical changes in eastern Europe and the increased cooperation with the CEC has affected Swedens import. In the last years, the import of metal scrap from the former USSR has increased considerably. In view of recent incidents, when radioactive materials have been found, the Swedish Radiation Protection Institute has detected a need for identifying the potential risk sources and evaluating the magnitude of the risk associated with the import of metal scrap. The purpose of this report is to provide some background material concerning import statistics, use of metal scrap in Sweden and to identify potential sources of radioactive metal scrap. In addition, the radionuclides of most concern has been identified and the possibility of detecting them in metal scrap shipments is analyzed

Soft restructuring process in metallurgical enterprises in Poland

Directory of Open Access Journals (Sweden)

B. Gajdzik

2015-10-01

Full Text Available This article presents the range and outcomes of soft restructuring in metallurgical enterprises in Poland. The term ‘soft restructuring’ applies to changes in metallurgical enterprises’ employment policy during the period of political transformation in Poland. Steelworks performance under the market economy conditions demanded introducing changes in staff resources. Changes referred both to the staff structure as well as employees’ skills and gradual engaging of the staff in building the steelworks’ competitive advantage.

Energy-dissipation-model for metallurgical multi-phase-systems

Energy Technology Data Exchange (ETDEWEB)

Mavrommatis, K.T. [Rheinisch-Westfaelische Technische Hochschule Aachen, Aachen (Germany)

1996-12-31

Entropy production in real processes is directly associated with the dissipation of energy. Both are potential measures for the proceed of irreversible processes taking place in metallurgical systems. Many of these processes in multi-phase-systems could then be modelled on the basis of the energy-dissipation associated with. As this entity can often be estimated using very simple assumptions from first principles, the evolution of an overall measure of systems behaviour can be studied constructing an energy-dissipation -based model of the system. In this work a formulation of this concept, the Energy-Dissipation-Model (EDM), for metallurgical multi-phase-systems is given. Special examples are studied to illustrate the concept, and benefits as well as the range of validity are shown. This concept might be understood as complement to usual CFD-modelling of complex systems on a more abstract level but reproducing essential attributes of complex metallurgical systems. (author)

Energy-dissipation-model for metallurgical multi-phase-systems

Energy Technology Data Exchange (ETDEWEB)

Mavrommatis, K T [Rheinisch-Westfaelische Technische Hochschule Aachen, Aachen (Germany)

1997-12-31

Entropy production in real processes is directly associated with the dissipation of energy. Both are potential measures for the proceed of irreversible processes taking place in metallurgical systems. Many of these processes in multi-phase-systems could then be modelled on the basis of the energy-dissipation associated with. As this entity can often be estimated using very simple assumptions from first principles, the evolution of an overall measure of systems behaviour can be studied constructing an energy-dissipation -based model of the system. In this work a formulation of this concept, the Energy-Dissipation-Model (EDM), for metallurgical multi-phase-systems is given. Special examples are studied to illustrate the concept, and benefits as well as the range of validity are shown. This concept might be understood as complement to usual CFD-modelling of complex systems on a more abstract level but reproducing essential attributes of complex metallurgical systems. (author)

Explosion bonding of dissimilar materials for fabricating APS front end components: Analysis of metallurgical and mechanical properties and UHV applications

International Nuclear Information System (INIS)

Li, Yuheng; Shu, Deming; Kuzay, T.M.

1994-01-01

The front end beamline section contains photon shutters and fixed masks. These components are made of OFHC copper and GlidCOP AL-15. Stainless steels (304 or 316) are also used for connecting photon shutters and fixed masks to other components that operate in the ultrahigh vacuum system. All these dissimilar materials need to be joined together. However, bonding these dissimilar materials is very difficult because of their different mechanical and thermal properties and incompatible metallurgical properties. Explosion bonding is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bond between two or more similar or dissimilar materials. No intermediate filler metal, for example, a brazing compound or soldering alloy, is needed to promote bonding, and no external heat need be applied. A study of the metallurgical and mechanical properties and YGV applications of GlidCop AL-15, OFHC copper, and 304 stainless steel explosion-bonded joints has been done. This report contains five parts: an ultrasonic examination of explosion-bonded joints and a standard setup; mechanical-property and thermal-cycle tests of GlidCop AL-15/304 stainless steel explosion-bonded joints; leak tests of a GlidCop AL-15/304 stainless steel explosion-bonded interfaces for UHV application; metallurgical examination of explosion-bonded interfaces and failure analysis, and discussion and conclusion

Heavy metal pollution in soils of abandoned mining areas (SE, Spain)

Science.gov (United States)

Martínez-Sánchez, M. J.; Pérez-Sirvent, C.; Molina, J.; Tudela, M. L.; Navarro, M. C.; García-Lorenzo, M. L.

2009-04-01

Elevated levels of heavy metals can be found in and around disused metalliferous mines due to discharge and dispersion of mine wastes into nearby agricultural soils, food crops and stream systems. Heavy metals contained in the residues from mining and metallurgical operations are often dispersed by wind and/or water after their disposal. These areas have severe erosion problems caused by wind and water runoff in which soil and mine spoil texture, landscape topography and regional and microclimate play an important role. The present study was carried out in the Cabezo Rajao (La Uni

Thermal crackling: study of the mechanical effects of quick temperature fluctuations on metallic surfaces

International Nuclear Information System (INIS)

Pradel, P.

1984-05-01

After a brief overview of the thermohydraulical conditions of liquid sodium leading to important temperature fluctuations near the metallic surfaces, the author examines the transfer modes of these fluctuations in the structure thickness and the long term mechanical effects. Dimensioning models based on thermal and metallurgical properties are under study for structures subject to such sodium loads [fr

Effect of metallurgical variables on environmental fracture of steels

Energy Technology Data Exchange (ETDEWEB)

Bernstein, I M; Thompson, A W

1976-12-01

The susceptibility of iron alloys, in particular, steels, to hydrogen embrittlement is examined. It is demonstrated by a review of available data on metallurgically well-characterized alloys that the nature and extent of hydrogen susceptibility are sensitive and often predictable functions of such metallurgical variables as composition, grain size, texture, microstructure, and thermal treatment. Specifically, solutes such as carbon and manganese are shown to be capable of leading to a degradation of performance in hydrogen, whereas silicon and titanium are often beneficial additions. Microstructures at equivalent strength levels are ranked in order of susceptibility; generally, a refined substructure gives the best results. The role of heat treatment in controlling the hydrogen-induced crack path and its relationship to thermal embrittlement phenomena are stressed. Finally, possible hydrogen embrittlement mechanisms are assessed in terms of the critical roles of metallurgical variables in the embrittlement.

Roadmap report of the Metallurgical Industry and Foundries [in the Netherlands]; Rapportage Routekaart Metallurgische Industrie en Gieterijen

Energy Technology Data Exchange (ETDEWEB)

NONE

2011-08-15

The roadmap describes the direction VNMI and AVNeG consider as feasible to realize substantial improvements with regard to energy efficiency in metallurgical production processes and in the usage of metal products. The aim of the report is to guide development efforts and describe technical and organizational options for businesses and industries in the metal sector [Dutch] De Routekaart beschrijft de richting die VNMI en AVNeG als haalbaar zien om naar 2030 toe substantiele energie-efficientieverbeteringen te realiseren in metallurgische productieprocessen en in de gebruiksfase van metaal producten. Het rapport is richtinggevend voor ontwikkelingsinspanningen en beschrijft technische en organisatorische mogelijkheden waar bedrijven individueel en in sectorverband zich voor zullen inzetten.

Reconstructing the ecological impacts of eight decades of mining, metallurgical, and municipal activities on a small boreal lake in northern Canada.

Science.gov (United States)

Doig, Lorne E; Schiffer, Stephanie T; Liber, Karsten

2015-07-01

As a result of long-term metal mining and metallurgical activities, the sediment of Ross Lake (Flin Flon, MB, Canada) is highly contaminated with metals and other elements. Although the effluents likely were discharged into Ross Lake as early as the late 1920s, lake biophysical data were not collected until 1973, more than 4 decades after the onset of mining and municipal activities. The early influence of these activities on the ecology of Ross Lake is unknown, as are the effects of improvements to metallurgical effluent quality and discontinuation of municipal wastewater discharge into the lake's north basin. To address this knowledge gap, analyses typical of paleolimnological investigations were applied to cores of sediment collected in 2009 from the south basin of Ross Lake. Stratigraphic analyses of physicochemical sediment characteristics (e.g., the concentrations of metals and other elements, organic C, total N, and δ(13)C and δ(15)N values) and subfossil remains (diatoms, Chironomidae, Chaoborus, and Cladocera) were used to infer historical biological and chemical changes in Ross Lake. With the onset of mining activities, concentrations of various elements (e.g., As, Cr, Cu, Zn, and Se) increased dramatically in the sediment profile, eventually declining with improved tailings management. Nevertheless, concentrations of metals in recent sediments remain elevated compared with pre-industrial sediments. Constrained cluster analyses demonstrated distinct pre-industrial and postindustrial communities for both the diatoms and chironomids. The biodiversity of the postindustrial diatom assemblages were much reduced compared with the pre-industrial assemblages. The postindustrial chironomid assemblage was dominated by Chironomus and to a lesser extent by Procladius, suggesting that Ross Lake became a degraded environment. Abundances of Cladocera and Chaoborus were severely reduced in the postindustrial era, likely because of metals toxicity. Overall, improvements

Development of the production of lead and precious metals in Central Asia

Directory of Open Access Journals (Sweden)

Nikolić Branislav

2014-01-01

Full Text Available There were several rich deposits of polymetal ores of non-ferrous and precious metals in the region of Imperial Russia and the Soviet Union. Metallurgical production of these metals was developed even a thousand years ago and was in the top of the world at the beginning of the fourth quarter of the twentieth century. The disintegration of the Soviet Union and the change of government structures caused a reduction of metallurgical production, but there are all conditions to intensify and increase the production of non-ferrous and precious metals in Russia and other former Soviet republics, which are now middle-asian countries.

Metal Recovery from Industrial Solid Waste — Contribution to Resource Sustainability

Science.gov (United States)

Yang, Yongxiang

Increased demand of metals has driven the accelerated mining and metallurgical production in recent years, causing fast depletion of primary metals resources. On the contrary, the mining and metallurgical industry generates large amount of solid residues and waste such as tailings, slags, flue dust and leach residues, with relative low valuable metal contents. On the other hand, end-of-life (EoL) consumer products form another significant resources. The current technology and processes for primary metals production are not readily applicable for direct metals extraction from these waste materials, and special adaptation and tailor-made processes are required. In the present paper, various solid waste resources are reviewed, and current technologies and R&D trends are discussed. The recent research at author's group is illustrated for providing potential solutions to future resource problems, including metal recovery from MSW incinerator bottom ashes, zinc recovery from industrial ashes and residues, and rare earth metals recovery from EoL permanent magnets.

Comparative metallurgical study of thick hard coatings without cobalt

International Nuclear Information System (INIS)

Clemendot, F.; Van Duysen, J.C.; Champredonde, J.

1992-07-01

Wear and corrosion of stellite type hard coatings for valves of the PWR primary system raise important problems of contamination. Substitution of these alloys by cobalt-free hard coatings (Colmonoy 4 and 4.26, Cenium 36) should allow to reduce this contamination. A comparative study (chemical, mechanical, thermal, metallurgical), as well as a corrosion study of these coatings were carried out. The results of this characterization show that none of the studied products has globally characteristics as good as those of grade 6 Stellite currently in service

The two faces of coal : uncertainty the common prospect for metallurgical and thermal coal

International Nuclear Information System (INIS)

Zlotnikov, D.

2010-01-01

Although the methods of producing thermal and metallurgical coal are the same, metallurgical coal is destined to cross the world for steel manufacturing and thermal coal is destined for power plants close to where it was mined. This article discussed the factors influencing the price of these 2 coals. The production of thermal coal can remain steady during an economic crisis because coal-fired power plants generally provide low-cost-base-load electricity that remains stable during economic cycles. However, the demand for metallurgical coal is more volatile during an economic crisis because it is directly related to the demand for steel products in the construction and automotive industry, which are very sensitive to the state of the economy. There have been recent indications that Canada's export market for thermal coal is on the rise. In 2008, China became a net importer of coking coal. China's need for more coal to fuel its growing economy despite the global economic slowdown has meant that producers are diverting excess supply from European markets to China. Higher-end thermal coal offers low sulphur content and higher energy content, both desirable traits for power utilities facing strict emissions control. In addition to having huge reserves of very high-quality coal that is becoming increasingly important to China, Canada has the advantage of having the available transportation capacity in its west coast terminals and on its rail network. 3 figs.

Corrosion of Cellular Metals in Marine Environments

National Research Council Canada - National Science Library

Scully, John R

2006-01-01

.... The basis for this work is an interdisciplinary approach that aims to understand: (a) the electrochemical, chemical, and metallurgical conditions that corrode cellular metals in marine environments when fabricated by brazing processes, (b...

Test and Analysis of Metallurgical Converter Equipment

Directory of Open Access Journals (Sweden)

Shan Pang

2013-05-01

Full Text Available Oxygen top-blow converter is the main equipment in steel making, and its work reliability decides the security and economy of steel production. Therefore, how to design and test analysis of convertor has been an important subject of industry research. Geometric modelling and structure analysis of converter tilting device by using Pro/E program .The design Principle, basic design structure were analyzed in detail. The computer simulation software of metallurgical converter equipment and how to use it were introduced .It developed by VC++ software. The position of barycentre and moment curve in No.3 and No.4 are calculated. The converter acceleration down dip can be resolved by comparing the moment curve and center curve.

Metallic glass coating on metals plate by adjusted explosive welding technique

International Nuclear Information System (INIS)

Liu, W.D.; Liu, K.X.; Chen, Q.Y.; Wang, J.T.; Yan, H.H.; Li, X.J.

2009-01-01

Using an adjusted explosive welding technique, an aluminum plate has been coated by a Fe-based metallic glass foil in this work. Scanning electronic micrographs reveal a defect-free metallurgical bonding between the Fe-based metallic glass foil and the aluminum plate. Experimental evidence indicates that the Fe-based metallic glass foil almost retains its amorphous state and mechanical properties after the explosive welding process. Additionally, the detailed explosive welding process has been simulated by a self-developed hydro-code and the bonding mechanism has been investigated by numerical analysis. The successful welding between the Fe-based metallic glass foil and the aluminum plate provides a new way to obtain amorphous coating on general metal substrates.

Au/Zn Contacts to rho-InP: Electrical and Metallurgical Characteristics and the Relationship Between Them

Science.gov (United States)

Weizer, Victor G.; Fatemi, Navid S.; Korenyi-Both, Andras L.

1994-01-01

The metallurgical and electrical behavior of Au/Zn contacting metallization on p-type InP was investigated as a function of the Zn content in the metallization. It was found that ohmic behavior can be achieved with Zn concentrations as small as 0.05 atomic percent Zn. For Zn concentrations between 0.1 and 36 at. percent, the contact resistivity rho(sub c) was found to be independent of the Zn content. For low Zn concentrations the realization of ohmic behavior was found to require the growth of the compound Au2P3 at the metal-InP interface. The magnitude of rho(sub c) is shown to be very sensitive to the growth rate of the interfacial Au2P3 layer. The possibility of exploiting this sensitivity to provide low resistance contacts while avoiding the semiconductor structural damage that is normally attendant to contact formation is discussed.

Determination of oxigen in non-ferrous metals by means of 14 MeV neutrons

International Nuclear Information System (INIS)

Ferster, Kh.

1979-01-01

Instruments have been described and possibilities of their application for determination of oxygen content in metals and metallurgic products without destruction of a sample have been listed. Sensitivity and accuracy of determination are given, gained by the precision analysis, analysis of volume and surface of a sample and in determination of the traces of additions. Methods of analysis and conducting of determinations have been described and discussed. Sources of errors are described as well as the results of oxygen determination in non-ferrous metals and metallurgic products [ru

TMI-2 Vessel Investigation Project Metallurgical Program

International Nuclear Information System (INIS)

Diercks, D.R.; Neimark, L.A.

1990-01-01

The TMI-2 [Three Mile Island unit 2] Vessel Investigation Project Metallurgical Program at Argonne National Laboratory is a part of the international TMI-2 Vessel Investigation Project being conducted jointly by the U.S. Nuclear Regulatory Commission and the Organization for Economic Co-operation and Development (OECD). The overall project consists of three phases, namely (1) recovery of material samples from the lower head of the TMI-2 reactor, (2) examination and analysis of the lower head samples and the preparation and testing of archive material subjected to a similar thermal history, and (3) procurement, examination, and analysis of companion core material located adjacent to or near the lower head material. The specific objectives of the ANL Metallurgical Program, which accounts for a major portion of Phase 2, are to prepare metallographic and mechanical test specimen blanks from the TMI-2 lower head material, prepare similar test specimen blanks from suitable archive material subjected to the appropriate thermal processing, determine the mechanical properties of the lower vessel head and archive materials under the conditions of the core-melt accident, and assess the lower head integrity and margin-to-failure during the accident. The ANL work consists of three tasks: (1) archive materials program, (2) fabrication of metallurgical and mechanical test specimens from the TMI-2 pressure vessel samples, and (3) mechanical property characterization of TMI-2 lower pressure vessel head and archive material

ORNL evaluation of the ORR-PSF metallurgical experiment and blind test

International Nuclear Information System (INIS)

Stallmann, F.W.

1984-01-01

A methodology is described to evaluate the dosimetry and metallurgical data from the two-year ORR-PSF metallurgical irradiation experiment. The first step is to obtain a three-dimensional map of damage exposure parameter values based on neutron transport calculations and dosimetry measurements which are obtained by means of the LSL-M2 adjustment procedure. Metallurgical test data are then combined with damage parameter, temperature, and chemistry information to determine the correlation between radiation and steel embrittlement in reactor pressure vessels including estimates for the uncertainties. Statistical procedures for the evaluation of Charpy data, developed earlier, are used for this investigation. The data obtained in this investigation provide a benchmark against which the predictions of the PSF Blind Test can be compared. The results of this investigation and the Blind Test comparison are discussed

Energy conservation and efficiency in Giprokoks designs at Ukrainian ferrous-metallurgical enterprises

Energy Technology Data Exchange (ETDEWEB)

M.I. Fal' kov [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

Energy conditions at Ukrainian ferrous-metallurgical enterprises are analyzed. Measures to boost energy conservation and energy efficiency are proposed: specifically, the introduction of systems for dry slaking of coke; and steam-gas turbines that employ coke-oven gas or a mixture of gases produced at metallurgical enterprises. Such turbines may be built from Ukrainian components.

When is thermodynamics relevant to ion-induced atomic rearrangements in metals

International Nuclear Information System (INIS)

Johnson, W.L.; Cheng, Y.T.; Van Rossum, M.; Nicolet, M.A.

1984-08-01

The problem of ion-induced mixing of metal bilayers is examined in the limit of heavy metals (Z > 20) and heavy energetic ions (E > 100 keV) and in the absence of delayed effects such as radiation enhanced thermal diffusion. Thermochemical effects are shown to play an important role in biasing the random walk process of mixing. A universal mixing equation is derived which predicts the evolution of the concentration profile as a function of ion dose. Finally, a model is presented which allows one to predict what metallurgical phases are formed during the mixing process. Criteria for amorphous phase formation are particularly emphasized

Cyril Stanley Smith's Translations of Metallurgical Classics

Indian Academy of Sciences (India)

Home; Journals; Resonance – Journal of Science Education; Volume 11; Issue 6. Cyril Stanley Smith's Translations of Metallurgical Classics. Martha Goodway. General Article Volume 11 Issue 6 June 2006 pp 63-66. Fulltext. Click here to view fulltext PDF. Permanent link:

Metallurgical Evaluation of the Five-Inch Cylindrical Induction Melter

International Nuclear Information System (INIS)

Imrich, K.J.

2000-01-01

A metallurgical evaluation of the 5-inch cylindrical induction melter (CIM) vessel was performed by the Materials Technology Section to evaluate the metallurgical condition after operating for approximately 375 hours at 1400 to 1500 Degrees Celsius during a 2 year period. Results indicate that wall thinning and significant grain growth occurred in the lower portion of the conical section and the drain tube. No through-wall penetrations were found in the cylindrical and conical sections of the CIM vessel and only one leak site was identified in the drain tube. Failure of the drain tube was associated with a localized over heating and intercrystalline fracture

Modeling of phase transformations of Ti6Al4 V during laser metal deposition

Science.gov (United States)

Suárez, A.; Tobar, M. J.; Yáñez, A.; Pérez, I.; Sampedro, J.; Amigó, V.; Candel, J. J.

The low density, excellent high temperature mechanical properties and good corrosion resistance of titanium and its alloys have led to a diversified range of successful applications. As a consequence, there is a demand of increasing the capabilities of processing such alloys. The laser cladding technique allows direct metal deposition with an excellent metallurgical bond and a pore free fine grained microstructure. A nonlinear transient thermo-metallurgical model was developed to study the technique with titanium alloys to get a better understanding of the thermal and metallurgical underlying aspects. The calculated temperatures and phase transformations are compared with experimental tests.

Method of purifying metallurgical grade silicon employing reduced pressure atmospheric control

Science.gov (United States)

Ingle, W. M.; Thompson, S. W.; Chaney, R. E. (Inventor)

1979-01-01

A method in which a quartz tube is charged with chunks of metallurgical grade silicon and/or a mixture of such chunks and high purity quartz sand, and impurities from a class including aluminum, boron, as well as certain transition metals including nickel, iron, and manganese is described. The tube is then evacuated and heated to a temperature within a range of 800 C to 1400 C. A stream of gas comprising a reactant, such as silicon tetrafluoride, is continuously delivered at low pressures through the charge for causing a metathetical reaction of impurities of the silicon and the reactant to occur for forming a volatile halide and leaving a residue of silicon of an improved purity. The reactant which included carbon monoxide gas and impurities such as iron and nickel react to form volatile carbonyls.

TMI-2 Vessel Investigation Project (VIP) Metallurgical Program

International Nuclear Information System (INIS)

Diercks, D.R.; Neimark, L.A.

1990-06-01

The TMI-2 Vessel Investigation Project (VIP) Metallurgical Program is a part of the international TMI-2 Vessel Investigation Project being conducting jointly by the US Nuclear Regulatory Commission and the Organization for Economic Co-operation and Development (OECD). The overall project consists of three phases, namely (1) recovery of material samples from the lower head of the TMI-2 reactor, (2) examination and analysis of the lower head samples and the preparation and testing of archive material subjected to a similar thermal history, and (3) procurement, examination, and analysis of companion core material located adjacent to or near the lower head material. The specific objectives of the ANL Metallurgical Program, which comprises a major portion of Phase 2, are to prepare metallographic and mechanical test specimen blanks from the TMI-2 lower head material, prepare similar test specimen blanks from suitable archive material subjected to the appropriate thermal processing, determine the mechanical properties of the lower vessel head and archive materials under the conditions of the core-melt accident, and assess the lower head integrity and margin-to-failure during the accident. The ANL work consists of three tasks: (1) archive materials program, (2) fabrication of metallurgical and mechanical test specimens from the TMI-2 pressure vessel samples, and (3) mechanical property characterization of TMI-2 lower pressure vessel head and archive material

Modification of Non-Metallic Inclusions by Rare-Earth Elements in Microalloyed Steels

Directory of Open Access Journals (Sweden)

M. Opiela

2012-04-01

Full Text Available The modification of the chemical composition of non-metallic inclusions by rare-earth elements in the new-developed microalloyed steels was discussed in the paper. The investigated steels are assigned to production of forged elements by thermo- mechanical treatment. The steels were melted in a vaccum induction furnace and modification of non-metallic inclusions was carried out by the michmetal in the amount of 2.0 g per 1 kg of steel. It was found that using material charge of high purity and a realization of metallurgical process in vacuous conditions result in a low concentration of sulfur (0.004%, phosphorus (from 0.006 to 0.008% and oxygen (6 ppm. The high metallurgical purity is confirmed by a small fraction of non-metallic inclusions averaging 0.075%. A large majority of non-metallic inclusions are fine, globular oxide-sulfide or sulfide particles with a mean size 17m2. The chemical composition and morphology of non-metallic inclusions was modified by Ce, La and Nd, what results a small deformability of non- metallic inclusions during hot-working.

Treatment of metallurgical wastes : recovery of metal values from smelter slags by pressure oxidative leaching

Energy Technology Data Exchange (ETDEWEB)

Li, Y.; Perederiy, I.; Papangelakis, V.G. [Toronto Univ., ON (Canada). Dept. of Chemical Engineering and Applied Chemistry

2008-07-01

Vast quantities of slag are produced and dumped as waste by-products during the production of base metals by smelting operations. These slags contain large amounts of valuable metals which lead to a decrease in metal yield and, combined with the entrapped sulphur, pose a danger to the environment. The dissolution of fayalite is important for the selective recovery of valuable metals and the cleanup of slags in high pressure oxidative leaching. The nature of base metals and iron in solidified slag must be investigated in order to understand the mechanism of the process. This paper discussed the application of powder X-ray diffraction (PXRD) and scanning electron microscopy (SEM) for the characterization of a smelter slag microstructure. The study used leaching tests with the same smelter slag to measure and monitor the results of leaching, including metal extraction levels, the extent of iron dissolution as well as impurity contents. The paper provided information on the experiment with particular reference to slag leaching, chemical analysis, and characterization. It was concluded that slag consists of several solid phases with base metal sulfide and oxide droplets entrapped in the fayalite matrix or silica regions. Therefore, nickel, copper, cobalt, and zinc need to be exposed either chemically or mechanically to promote their recovery. 21 refs., 4 tabs., 5 figs.

Laser processing of metals and alloys

International Nuclear Information System (INIS)

Goswami, G.L.; Kumar, Dilip; Roy, P.R.

1988-01-01

Laser, due to its high degree of coherence can produce powder density in the range of 10 3 -10 11 W/mm 2 . This high power density of the laser beam enables it to be utilized for many industrial applications, e.g. welding, cutting, drilling, surface treatment, etc. Laser processing of materials has many advantages, e.g. good quality product at high processing speed, least heat affected zone, minimum distortion, etc. In addition, the same laser system can be utilized for different applications, a very cost effective factor for any industry. Therefore laser has been adopted for processing of different materials for a wide range of applications and is now replacing conventional materials processing techniques on commercial merits with several economic and metallurgical advantages. Applications of laser to process materials of different thicknesses varying from 0.1 mm to 100 mm have demonstrat ed its capability as an important manufacturing tool for engineering industries. While lasers have most widely been utilized in welding, cutting and drilling they have also found applications in surface treatment of metals and alloys, e.g. transfor mation hardening and annealing. More recently, there has been significant amount of research being undertaken in laser glazing, laser surface alloying and laser cladding for obtaining improved surface properties. This report reviews the stat us of laser processing of metals and alloys emphasising its metallurgical aspects a nd deals with the different laser processes like welding, cutting, drilling and surface treatment highlighting the types and choice of laser and its interaction with metals and alloys and the applications of these processes. (author). 93 refs., 32 figs., 7 tables

LWR surveillance dosimetry improvement program: PSF metallurgical blind test results

International Nuclear Information System (INIS)

Kam, F.B.K.; Maerker, R.E.; Stallmann, F.W.

1984-01-01

The metallurgical irradiation experiment at the Oak Ridge Research Reactor Poolside Facility (ORR-PSF) was designed as a benchmark to test the accuracy of radiation embrittlement predictions in the pressure vessel wall of light water reactors on the basis of results from surveillance capsules. The PSF metallurgical Blind Test is concerned with the simulated surveillance capsule (SSC) and the simulated pressure vessel capsule (SPVC). The data from the ORR-PSF benchmark experiment are the basis for comparison with the predictions made by participants of the metallurgical ''Blind Test''. The Blind Test required the participants to predict the embrittlement of the irradiated specimen based only on dosimetry and metallurgical data from the SSC1 capsule. This exercise included both the prediction of damage fluence and the prediction of embrittlement based on the predicted fluence. A variety of prediction methodologies was used by the participants. No glaring biases or other deficiencies were found, but neither were any of the methods clearly superior to the others. Closer analysis shows a rather complex and poorly understood relation between fluence and material damage. Many prediction formulas can give an adequate approximation, but further improvement of the prediction methodology is unlikely at this time given the many unknown factors. Instead, attention should be focused on determining realistic uncertainties for the predicted material changes. The Blind Test comparisons provide some clues for the size of these uncertainties. In particular, higher uncertainties must be assigned to materials whose chemical composition lies outside the data set for which the prediction formula was obtained. 16 references, 14 figures, 5 tables

Bankruptcy risk forecasting for the metallurgical branch in Romania

Directory of Open Access Journals (Sweden)

P. R. Răchişan

2014-07-01

Full Text Available All investment decisions require a thorough analysis of the retrospective evolution of the entities from the concerned area, in order to estimate the long-term evolution perspectives. In this context, the present study analyzes the evolution of the entities from the Romanian metallurgical sector based on the accounting and financial information published for the period 2008 - 2012 and, in fact, it justifies the situation from the perspective of users (managers, investors, auditors and of the economic environment specific to Romania. Starting from this premise we created a regression model particularly useful in forecasting the evolution of the ability to deal with debt for the entities from the Romanian metallurgical sector.

Metal/metalloid content in plant parts and soils of Corylus spp. influenced by mining-metallurgical production of copper.

Science.gov (United States)

Radojevic, Ana A; Serbula, Snezana M; Kalinovic, Tanja S; Kalinovic, Jelena V; Steharnik, Mirjana M; Petrovic, Jelena V; Milosavljevic, Jelena S

2017-04-01

The town of Bor and its surroundings (Serbia) have been under environmental pollution for more than a century, due to exploitation of large copper deposits. Naturally present Corylus spp. were sampled in the surroundings of the mine and flotation tailings at 12 sites distributed in six zones with different pollution loads, under the assumption that all the zones were endangered except for the background. As, Cd, Co, Cr, Cu, Fe, Mn, Mo, Ni, Pb and Zn inputs from soil and the air were evaluated in plant parts, in terms of absorption, accumulation and indication abilities of Corylus spp. The obtained results showed that As and Cu were the most enriched elements in soil, and their concentration exceeded the limit and remediation values proposed by the regulation. Plant parts (root, branch, leaf and catkin) also showed enrichment of most studied elements in wide ranges. According to the enrichment factor for plant, metal/metalloid inputs, particularly in leaves, were from anthropogenic origin. Plant absorption which occurred at the soil-root interface was low, based on the bioaccumulation factor, which could be indicative of resistance mechanisms of root to abiotic stress induced by a high content of elements in soil substrate. The values of bioaccumulation coefficient suggested weak and intermediate absorption and exclusion abilities of Corylus spp. to the studied elements. Element concentrations differ in unwashed and washed leaves, as well as pollution loads in plant and soil samples from the background, traffic and the sites with clear mining-metallurgical influence. Therefore, Corylus spp. could be promising in biomonitoring studies.

Literature survey on metal waste form for metallic waste from electrorefiners for the electrometallurgical treatment of spent metallic fuels

International Nuclear Information System (INIS)

Nishimura, Tomohiro

2003-01-01

This report summarizes the recent results of the metal waste form development activities at the Argonne National Laboratory in the USA for high-level radioactive metallic waste (stainless-steel (SS) cladding hulls, zirconium (Zr), noble-metal fission products (NMFPs), etc.) from electrorefiners for the electrometallurgical treatment of spent metallic fuels. Their main results are as follows: (1) SS- 15 wt.% Zr- ∼4 wt.% NMFPs alloy was selected as the metal waste form, (2) metallurgical data, properties, long-term corrosion data, etc. of the alloy have been collected, (3) 10-kg ingots have been produced in hot tests and a 60-kg production machine is under development. The following research should be made to show the feasibility of the metal waste form in Japan: (1) degradation assessment of the metal waste form in Japanese geological repository environments, and (2) clarification of the maximum allowable contents of NMFPs. (author)

Morphology, chemistry and distribution of neoformed spherulites in agricultural land affected by metallurgical point-source pollution

Energy Technology Data Exchange (ETDEWEB)

Leguedois, Sophie; Oort, Folkert van; Jongmans, Toine; Chevallier, Pierre

2004-07-01

Metal distribution patterns in superficial soil horizons of agricultural land affected by metallurgical point-source pollution were studied using optical and electron microscopy, synchrotron radiation and spectroscopy analyses. The site is located in northern France, at the center of a former entry lane to a bunker of World War II, temporarily paved with coarse industrial waste fragments and removed at the end of the war. Thin sections made from undisturbed soil samples from A and B horizons were studied. Optical microscopy revealed the occurrence of yellow micrometer-sized (Ap horizon) and red decamicrometer-sized spherulites (AB, B{sub 1}g horizons) as well as distinct distribution patterns. The chemical composition of the spherulites was dominated by Fe, Mn, Zn, Pb, Ca, and P. Comparison of calculated Zn stocks, both in the groundmass and in spherulites, showed a quasi-exclusive Zn accumulation in these neoformed features. Their formation was related to several factors: (i) liberation of metal elements due to weathering of waste products, (ii) Ca and P supply from fertilizing practices, (iii) co-precipitation of metal elements and Ca and P in a porous soil environment, after slow exudation of a supersaturated soil solution in more confined mineral media. - Metal spherulites may act as high metal-trapping mineral phases in polluted agricultural soils.

Metallurgical applications: fractography

International Nuclear Information System (INIS)

Meny, L.

1978-01-01

The principal metallurgical uses of the scanning electron microscope and the microprobe described here employ images obtained on a CRT from an electron signal or X rays. The various electron signals are the back scattered electrons, secondary electrons and absorbed electrons. The differences in the intensity of thee signals with the acceleration tension E 0 , the inclination angle β, the atomic number Z of the target and any potential applied to the sample give rise to contrasts: atomic number contrast, given by the sample current or the back scattered electrons; topographical contrast, given by the emission of the secondary electrons Δ that vary with α (the angle between the normal to the surface and the direction of the incident beam) [fr

Leading research on next generation metal production technology; Jisedai kinzoku shigen seisan gijutsu no sendo kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

The energy saving environment-friendly technology for low- grade difficult-to-process ores was researched focusing attention on the hydro-metallurgical process of non-ferrous metals. This research aims at development of both effective leaching system of metals, and separation/crystallization system recognizing the property difference between metal ions in solution. The leaching system allows the inexpensive molecular level control of electron transfer, mass transfer of metal ions and stabilization of leached metal ions in a solid/liquid interface. The system thus allows selective leaching of metals from various resources such as difficult- to-leach sulfide minerals to prepare concentrated solutions. The separation system can obtain high-purity solutions including each metal ion by advanced separation/concentration technology from the solutions. The crystallization technology (including electrolysis) is developed for preparing target metal materials by molecular level control of nucleation, particle growth, thin film formation and bulky metal formation processes. Overall energy consumption is reduced to 1/3 of that of the pyro-metallurgical method, aiming at zero emission. 15 refs., 14 figs., 11 tabs.

Fuel for domestic and metallurgical uses

Energy Technology Data Exchange (ETDEWEB)

Basu, D.; Chakrabarti, R.K.

1981-02-01

To meet the energy requirements in the domestic and metallurgical sectors CMPDI have taken in hand some developmental projects using coal as a feedback. 4 projects are described - mechanized conversion of coal to domestic coke, formed coke making by Didier-Keihan-Sumitomo process, domestic briquette making based on non-copking coal resources, and smokeless coal blocks utilising inferior grade raw coal and washery by-products.

Development of market strategies of metallurgical enterrprises after restructuring of steel industry

Directory of Open Access Journals (Sweden)

B. Gajdzik

2014-01-01

Full Text Available Before metallurgical enterprises started implementation of marketing activities they had to go through restructuring processes which included all areas of their market activities. Privatised metallurgical enterprises after economic transformation gradually implemented marketing to their business activities. The article presents notions connected with development of marketing strategies from the period of last 20 years. The range of analysis includes categories corresponding with instruments of mix marketing (4P − product, price, place, promotion.

Mixing and settling in continuous metal production

International Nuclear Information System (INIS)

Richter, H.J.; Laaspere, J.T.; Fitzpatrick, J.M.

1993-01-01

Modern metallurgical processes produce metal from ore in a single converter operated in horizontal mode to permit staging of bath and oxygen potential by utilizing bottom-blowing of oxygen and fuel. The submerged injectors must create sufficient turbulence to provide excellent gas-liquid contact in order to maximize heat and mass transfer in the bath, but this turbulence must be selectively localized so as to provide adequate phase separation zones of metal and slag between the active turbulent zones. It is important to know the behavior of gas and liquids in the bubble plume, the nature and paths of liquids and entrainment into the plume, and separation phenomena including travel and behavior in the settling zones. Such knowledge is of fundamental value in designing reactors for continuous direct metal making. In this work the mixing caused by submerged injection of gas into a bath simulating a converter and subsequent phase separation of two immiscible liquids representing slag and metal respectively, are being studied experimentally and analytically. First results of experiments and of the numerical analysis are presented

Evaluation of Metallurgical Quality of Master Heat IN-713C Nickel Alloy Ingots

Directory of Open Access Journals (Sweden)

Binczyk F.

2012-12-01

Full Text Available The paper presents the results of evaluation of the metallurgical quality of master heat ingots and of the identification of non-metallic inclusions (oxides of Al., Zr, Hf, Cr, etc., which have been found in the shrinkage cavities formed in these ingots. The inclusions penetrate into the liquid alloy, and on pouring of mould are transferred to the casting, especially when the filtering system is not sufficiently effective. The specific nature of the melting process of nickel and cobalt alloys, carried out in vacuum induction furnaces, excludes the possibility of alloy refining and slag removal from the melt surface. Therefore, to improve the quality of castings (parts of aircraft engines, it is so important to evaluate the quality of ingots before charging them into the crucible of an induction furnace. It has been proved that one of the methods for rapid quality evaluation is an ATD analysis of the sample solidification process, where samples are taken from different areas of the master heat ingot. The evaluation is based on a set of parameters plotted on the graph of the dT/dt derivative curve during the last stage of the solidification process in a range from TEut to Tsol.

Evaluation of Metallurgical Quality of Master Heat IN-713C Nickel Alloy Ingots

Directory of Open Access Journals (Sweden)

F. Binczyk

2012-12-01

Full Text Available The paper presents the results of evaluation of the metallurgical quality of master heat ingots and of the identification of non-metallic inclusions (oxides of Al., Zr, Hf, Cr, etc., which have been found in the shrinkage cavities formed in these ingots. The inclusions penetrate into the liquid alloy, and on pouring of mould are transferred to the casting, especially when the filtering system is not sufficiently effective. The specific nature of the melting process of nickel and cobalt alloys, carried out in vacuum induction furnaces,excludes the possibility of alloy refining and slag removal from the melt surface. Therefore, to improve the quality of castings (parts of aircraft engines, it is so important to evaluate the quality of ingots before charging them into the crucible of an induction furnace. It has been proved that one of the methods for rapid quality evaluation is an ATD analysis of the sample solidification process, where samples are taken from different areas of the master heat ingot. The evaluation is based on a set of parameters plotted on the graph of the dT/dt derivative curve during the last stage of the solidification process in a range from TEut to Tsol.

Transformation and fragmentation behavior of molten metal drop in sodium pool

International Nuclear Information System (INIS)

Nishimura, Satoshi; Kinoshita, Izumi; Zhang, Zhi-gang; Sugiyama, Ken-ichiro

2006-01-01

In order to clarify the fragmentation mechanism of a metallic alloy (U-Pu-Zr) fuel on liquid phase formed by metallurgical reactions (liquefaction temperature =650degC), which is important in evaluating the sequence of core disruptive accidents for metallic fuel fast reactors, a series of experiments was carried out using molten aluminum (m.p.=660degC) and sodium mainly under the condition that the boiling of sodium does not occur. When the instantaneous contact interface temperature (T i ) between molten aluminum drop and sodium is lower than the boiling point of sodium (T c,bp ), the molten aluminum drop can be fragmented and the mass median diameter (D m ) of aluminum fragments becomes small with increasing T i . When T i is roughly equivalent to or higher than T c,bp , the fragmentation of aluminum drop is promoted by thermal interaction caused by the boiling of sodium on the surface of the drop. Furthermore, even under the condition that the boiling of sodium does not occur and the solid crust is formed on the surface of the drop, it is found from an analytical evaluation that the thermal fragmentation of molten aluminum drop with solid crust is caused by the transient pressurization within the melt confined by the crust. These results indicate the possibility that the metallic alloy fuel on liquid phase formed by the metallurgical reactions can be fragmented without occurring the boiling of sodium on the surface of the melt. (author)

Investigation of metallurgical coatings for automotive applications

Science.gov (United States)

Su, Jun Feng

Metallurgical coatings have been widely used in the automotive industry from component machining, engine daily running to body decoration due to their high hardness, wear resistance, corrosion resistance and low friction coefficient. With high demands in energy saving, weight reduction and limiting environmental impact, the use of new materials such as light Aluminum/magnesium alloys with high strength-weight ratio for engine block and advanced high-strength steel (AHSS) with better performance in crash energy management for die stamping, are increasing. However, challenges are emerging when these new materials are applied such as the wear of the relative soft light alloys and machining tools for hard AHSS. The protective metallurgical coatings are the best option to profit from these new materials' advantages without altering largely in mass production equipments, machinery, tools and human labor. In this dissertation, a plasma electrolytic oxidation (PEO) coating processing on aluminum alloys was introduced in engine cylinder bores to resist wear and corrosion. The tribological behavior of the PEO coatings under boundary and starve lubrication conditions was studied experimentally and numerically for the first time. Experimental results of the PEO coating demonstrated prominent wear resistance and low friction, taking into account the extreme working conditions. The numerical elastohydrodynamic lubrication (EHL) and asperity contact based tribological study also showed a promising approach on designing low friction and high wear resistant PEO coatings. Other than the fabrication of the new coatings, a novel coating evaluation methodology, namely, inclined impact sliding tester was presented in the second part of this dissertation. This methodology has been developed and applied in testing and analyzing physical vapor deposition (PVD)/ chemical vapor deposition (CVD)/PEO coatings. Failure mechanisms of these common metallurgical hard coatings were systematically

Utilization of secondary energy resources of metallurgical ...

African Journals Online (AJOL)

... with a heat output of 4200 kW, a working agent R 600, a source of low-potential heat-circulating water: a 460 kW gas engine. The proposed scheme showed high efficiency of power supply of the town in comparison with the gas boiler. Keywords: heat pump; internal combustion engine metallurgical plant; energy efficiency ...

Development of various welding techniques for refractory and reactive metals and alloys

International Nuclear Information System (INIS)

Tonpe, Sunil; Saibaba, N.

2016-01-01

Nuclear Fuel Complex (NFC), Hyderabad, India with its excellent manufacturing facilities, produces nuclear fuel and structural components for nuclear reactors. NFC has taken up the challenging job of production of various critical components made out of refractory and reactive metals and alloys for nuclear and aerospace applications as an indigenization import substitute program. Refractory metals are prime candidates for many high temperature aerospace components because of refractory metal's high melting points and inherent creep resistance. The use of refractory metals is often limited because of their poor room temperature properties, inadequate oxidation resistance at elevated temperatures, difficulties associated with joining or welding etc. These advanced materials demand stringent requirement with respect to chemistry, dimensional tolerances, mechanical and metallurgical properties. This paper discusses in detail various welding techniques adopted in NFC for refractory and reactive metals and alloys such as Nb, Zr, Ti, Ta, Zircaloy, Titanium-half alloy etc. to manufacture various components and assemblies required for nuclear and aerospace applications

Safety performance indicators in the metallurgical industry using WEB programming

Directory of Open Access Journals (Sweden)

M. Cioca

2017-01-01

Full Text Available Sustainable development has a significant impact today in Romania and worldwide. In this context, risk assessment becomes mandatory for enterprises. This paper analyzes the situation of occupational risks in the metallurgical industry in the European Union, Romania, and the United States and highlights the main causes for work accidents in Romanian metallurgical industry. The analysis covers the period 2010 - 2016. The data collected from Romania is compared to the data related to the European Union and the United States. Moreover, the paper aims to present an occupational risk assessment tool, which is customizable for each area of activity. The last section of the paper discusses the research results and limitations.

Pb pollution from leaded gasoline in South America in the context of a 2000-year metallurgical history.

Science.gov (United States)

Eichler, Anja; Gramlich, Gabriela; Kellerhals, Thomas; Tobler, Leonhard; Schwikowski, Margit

2015-03-01

Exploitation of the extensive polymetallic deposits of the Andean Altiplano in South America since precolonial times has caused substantial emissions of neurotoxic lead (Pb) into the atmosphere; however, its historical significance compared to recent Pb pollution from leaded gasoline is not yet resolved. We present a comprehensive Pb emission history for the last two millennia for South America, based on a continuous, high-resolution, ice core record from Illimani glacier. Illimani is the highest mountain of the eastern Bolivian Andes and is located at the northeastern margin of the Andean Altiplano. The ice core Pb deposition history revealed enhanced Pb enrichment factors (EFs) due to metallurgical processing for silver production during periods of the Tiwanaku/Wari culture (AD 450-950), the Inca empires (AD 1450-1532), colonial times (AD 1532-1900), and tin production at the beginning of the 20th century. After the 1960s, Pb EFs increased by a factor of 3 compared to the emission level from metal production, which we attribute to gasoline-related Pb emissions. Our results show that anthropogenic Pb pollution levels from road traffic in South America exceed those of any historical metallurgy in the last two millennia, even in regions with exceptional high local metallurgical activity.

Pb pollution from leaded gasoline in South America in the context of a 2000-year metallurgical history

Science.gov (United States)

Eichler, Anja; Gramlich, Gabriela; Kellerhals, Thomas; Tobler, Leonhard; Schwikowski, Margit

2015-01-01

Exploitation of the extensive polymetallic deposits of the Andean Altiplano in South America since precolonial times has caused substantial emissions of neurotoxic lead (Pb) into the atmosphere; however, its historical significance compared to recent Pb pollution from leaded gasoline is not yet resolved. We present a comprehensive Pb emission history for the last two millennia for South America, based on a continuous, high-resolution, ice core record from Illimani glacier. Illimani is the highest mountain of the eastern Bolivian Andes and is located at the northeastern margin of the Andean Altiplano. The ice core Pb deposition history revealed enhanced Pb enrichment factors (EFs) due to metallurgical processing for silver production during periods of the Tiwanaku/Wari culture (AD 450–950), the Inca empires (AD 1450–1532), colonial times (AD 1532–1900), and tin production at the beginning of the 20th century. After the 1960s, Pb EFs increased by a factor of 3 compared to the emission level from metal production, which we attribute to gasoline-related Pb emissions. Our results show that anthropogenic Pb pollution levels from road traffic in South America exceed those of any historical metallurgy in the last two millennia, even in regions with exceptional high local metallurgical activity. PMID:26601147

Comparison of Metallurgical and Ultrasonic Inspections of Galvanized Steel Resistance Spot Welds

International Nuclear Information System (INIS)

Potter, Timothy J.; Ghaffari, Bita; Mozurkewich, George; Reverdy, Frederic; Hopkins, Deborah

2006-01-01

Metallurgical examination of galvanized steel resistance spot welds was used to gauge the capabilities of two ultrasonic, non-destructive, scanning techniques. One method utilized the amplitude of the echo from the weld faying surface, while the other used the spectral content of the echo train to map the fused area. The specimens were subsequently sectioned and etched, to distinguish the fused, zinc-brazed, and non-fused areas. The spectral maps better matched the metallurgical maps, while the interface-amplitude method consistently overestimated the weld size

Retail optimization in Romanian metallurgical industry by applying of fuzzy networks concept

Directory of Open Access Journals (Sweden)

Ioana Adrian

2017-01-01

Full Text Available Our article presents possibilities of applying the concept Fuzzy Networks for an efficient metallurgical industry in Romania. We also present and analyze Fuzzy Networks complementary concepts, such as Expert Systems (ES, Enterprise Resource Planning (ERP, Analytics and Intelligent Strategies (SAI. The main results of our article are based on a case study of the possibilities of applying these concepts in metallurgy through Fuzzy Networks. Also, it is presented a case study on the application of the FUZZY concept on the Romanian metallurgical industry.

Selection of human capital in metallurgical companies using information technology (IT

Directory of Open Access Journals (Sweden)

I. Iancu

2013-10-01

Full Text Available Personnel selection is a process that takes place in a company in order to have better business performance and competitive advantage. Nowadays, companies have realized the importance of human capital as a necessity for survival in today’s competitive market. There are several methods for selecting staff, but this paper seeks to demonstrate that this selection can be done with the help of an expert system. Metallurgical companies face even greater challenges for managing personnel selection. This research will discover and test the key elements of management personnel selection and implementation of an expert system.

Powder metallurgical processing and metal purity: A case for ...

Indian Academy of Sciences (India)

Unknown

The paper reviews the role of sintered tantalum as volumetric efficient electrical capacitor. Powder characteristics ... Tantalum is used mainly as a corrosion resistant metal in the chemical industries, as high temperature heating elements and in .... materials cleaning and careful control of plant cleanliness. Table 1. Impurity ...

Bio-processing of solid wastes and secondary resources for metal extraction - A review.

Science.gov (United States)

Lee, Jae-Chun; Pandey, Banshi Dhar

2012-01-01

Metal containing wastes/byproducts of various industries, used consumer goods, and municipal waste are potential pollutants, if not treated properly. They may also be important secondary resources if processed in eco-friendly manner for secured supply of contained metals/materials. Bio-extraction of metals from such resources with microbes such as bacteria, fungi and archaea is being increasingly explored to meet the twin objectives of resource recycling and pollution mitigation. This review focuses on the bio-processing of solid wastes/byproducts of metallurgical and manufacturing industries, chemical/petrochemical plants, electroplating and tanning units, besides sewage sludge and fly ash of municipal incinerators, electronic wastes (e-wastes/PCBs), used batteries, etc. An assessment has been made to quantify the wastes generated and its compositions, microbes used, metal leaching efficiency etc. Processing of certain effluents and wastewaters comprising of metals is also included in brief. Future directions of research are highlighted. Copyright © 2011 Elsevier Ltd. All rights reserved.

Modern recycling methods in metallurgical industry

Directory of Open Access Journals (Sweden)

M. Maj

2010-04-01

Full Text Available The contamination of environment caused by increased industrial activities is the main topic of discussions in Poland and in the world. The possibilities of waste recovery and recycling vary in different sectors of the industry, and the specific methods, developed and improved all the time, depend on the type of the waste. In this study, the attention has been focussed mainly on the waste from metallurgical industry and on the available techniques of its recycling

Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report

International Nuclear Information System (INIS)

Thompson, C.Y.

1993-03-01

During fourth quarter 1992, samples from 18 groundwater monitoring wells of the AMB series at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Six parameters exceeded final Primary Drinking Water Standards (PDWS) and the Savannah River Site Flag 2 criteria during the quarter. The results for fourth quarter 1992 are fairly consistent with the rest of the year's data. Tetrachloroethylene exceeded the final PDWS in well AMB 4D only two of the four quarters; in the other three wells in which it was elevated, it was present at similar levels throughout the year. Trichloroethylene consistently exceeded its PDWS in wells AMB 4A, 4B, 4D, 5, and 7A during the year. Trichloroethylene was elevated in well AMB 6 only during third and fourth quarters and in well AMB 7 only during fourth quarter. Total alpha-emitting radium was above the final PDWS for total radium in well AMB 5 at similar levels throughout the year and exceeded the PDWS during one of the three quarters it was analyzed for (third quarter 1992) in well AMB 10B

Analytical ultrasonics for characterization of metallurgical microstructures and transformations

Science.gov (United States)

Rosen, M.

1986-01-01

The application of contact (piezoelectric) and noncontact (laser generation and detection) ultrasonic techniques for dynamic investigation of precipitation hardening processes in aluminum alloys, as well as crystallization and phase transformation in rapidly solidified amorphous and microcrystalline alloys is discussed. From the variations of the sound velocity and attenuation the precipitation mechanism and kinetics were determined. In addition, a correlation was established between the observed changes in the velocity and attenuation and the mechanical properties of age-hardenable aluminum alloys. The behavior of the elastic moduli, determined ultrasonically, were found to be sensitive to relaxation, crystallization and phase decomposition phenomena in rapidly solidified metallic glasses. Analytical ultrasonics enables determination of the activation energies and growth parameters of the reactions. Therefrom theoretical models can be constructed to explain the changes in mechanical and physical properties upon heat treatment of glassy alloys. The composition dependence of the elastic moduli in amorphous Cu-Zr alloys was found to be related to the glass transition temperature, and consequently to the glass forming ability of these alloys. Dynamic ultrasonic analysis was found to be feasible for on-line, real-time, monitoring of metallurgical processes.

Conceptual design for treatment of mining and metallurgical wastewaters which contains arsenic and antimony

Directory of Open Access Journals (Sweden)

Željko Kamberović

2012-12-01

Full Text Available This paper presents a preliminary design for treatment of mining and metallurgical wastewaters (MMW from the basin of antimony “Zajača“, which contains high concentrations of arsenic and antimony. MMW have been investigated in laboratory, due to large difference in concentrations of pollutants. Metallurgical wastewaters were treated using iron (II-sulfate and lime milk used to adjust the pH value at 7. After chemical treatment of metallurgical wastewater and its joining with mining wastewater, residual amount of arsenic in water was below maximum allowed concentrations, while the concentration of antimony, remained above the maximum allowed value. The final phase of purification process was performed using ion exchange resin. After treatment of MMW, they can be used as technical water in the smelting process of secondary raw lead materials.

Microwave-assisted grinding of metallurgical coke; Molienda asistida con microondas de un coque metalurgico

Energy Technology Data Exchange (ETDEWEB)

Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

2014-10-01

Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

Changes in thermal plasticity of low grade coals during selective extraction of metals

Directory of Open Access Journals (Sweden)

В. Ю. Бажин

2016-08-01

Full Text Available As the world oil market tends to be highly volatile, the coal becomes a primary source of organic raw materials for chemical and metallurgical industries. Fossil coals can accumulate high amounts of elements and mixtures quite often reaching commercially valuable concentrations. Reserves of scandium and other rare elements in coal deposits in Siberia alone are sufficient to satisfy the expected global demand for several decades. This study is intended to solve complex tasks associated with extraction of metal oxides using the developed enrichment method to ensure the required thermal plasticity determining the quality and properties of metallurgical coke.Laboratory experiments have been conducted for the enrichment of high-ash coals containing the highest concentrations of metals. Thermal plasticity values have been determined with the help of Gieseler plastometer . Using modern technologies and equipment individual deposits can be turned into profitable production of enriched coking coals with concurrent extraction of rare metals. It has been proven that the highest commercial potential lies with the extraction of scandium and some other rare metals in the form of oxides from the coal.

Inventory management in a metallurgical of the automotive industry

Directory of Open Access Journals (Sweden)

Marcos Antonio Maia de Oliveira

2015-12-01

Full Text Available This article aims to analyze the importance of inventory management in a metallurgical company, located in Santo André city, in Grande São Paulo, since the inventory management is crucial within a company that wants to survive nowadays, by studying the main features and trends in the methods used for inventory control. In this case study the basic concepts for good control were considered, showing tools currently used in the market, providing data for material purchase, sales control, parts in stock, future orders, MRP, storage space, among others once many companies have high and unnecessary cost of stock for not being aware of the real importance of this control. It is felt that the logistics of the company should invest in technology by purchasing the MRP system, visiting fairs and attending seminars. This way, the company will have better inventory control thus consequently decrease the purchase of materials.

Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

International Nuclear Information System (INIS)

Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S.; Stefanescu, I.

2008-01-01

This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

Shielding Gas and Heat Input Effects on the Mechanical and Metallurgical Characterization of Gas Metal Arc Welding of Super Martensitic Stainless Steel (12Cr5Ni2Mo) Joints

Science.gov (United States)

Prabakaran, T.; Prabhakar, M.; Sathiya, P.

This paper deals with the effects of shielding gas mixtures (100% CO2, 100% Ar and 80 % Ar + 20% CO2) and heat input (3.00, 3.65 and 4.33kJ/mm) on the mechanical and metallurgical characteristics of AISI 410S (American Iron and Steel Institute) super martensitic stainless steel (SMSS) by gas metal arc welding (GMAW) process. AISI 410S SMSS with 1.2mm diameter of a 410 filler wire was used in this study. A detailed microstructural analysis of the weld region as well as the mechanical properties (impact, microhardness and tensile tests at room temperature and 800∘C) was carried out. The tensile and impact fracture surfaces were further analyzed through scanning electron microscope (SEM). 100% Ar shielded welds have a higher amount of δ ferrite content and due to this fact the tensile strength of the joints is superior to the other two shielded welds.

Transformation and fragmentation behavior of molten metal drop in sodium pool

International Nuclear Information System (INIS)

Nishimura, Satoshi; Zhang Zhigang; Sugiyama, Ken-Ichiro; Kinoshita, Izumi

2007-01-01

In order to clarify the fragmentation mechanism of a metallic alloy (U-Pu-Zr) fuel on liquid phase formed by metallurgical reactions (liquefaction temperature = 650 deg. C), which is important in evaluating the sequence of core disruptive accidents for metallic fuel fast reactors, a series of experiments was carried out using molten aluminum (melting point 660 deg. C) and sodium mainly under the condition that the boiling of sodium does not occur. When the instantaneous contact interface temperature (T i ) between molten aluminum drop and sodium is lower than the boiling point of sodium (T c,bp ), the molten aluminum drop can be fragmented and the mass median diameter (D m ) of aluminum fragments becomes small with increasing T i . When T i is roughly equivalent to or higher than T c,bp , the fragmentation of aluminum drop is promoted by thermal interaction caused by the boiling of sodium on the surface of the drop. Furthermore, even under the condition that the boiling of sodium does not occur and the solid crust is formed on the surface of the drop, it is confirmed from an analytical evaluation that the thermal fragmentation of molten aluminum drop with solid crust has a potential to be caused by the transient pressurization within the melt confined by the crust. These results indicate the possibility that the metallic alloy fuel on liquid phase formed by the metallurgical reactions can be fragmented without occurring the boiling of sodium on the surface of the melt

Proceedings of the 48. conference of metallurgists : international symposium on process control applications in mining and metallurgical plants

Energy Technology Data Exchange (ETDEWEB)

Shang, H. [Laurentian Univ., Sudbury, ON (Canada). School of Engineering; Ryan, L. [Barrick Gold Corp., Toronto, ON (Canada); Kennedy, S. [Barrick Gold Corp., Dar Es Salaam (Tanzania, United Republic of)] (eds.)

2009-07-01

This international symposium on process control applications in mining and metallurgical plants was held to promote economic and sustainable production practices in Canadian industry applications. Topics related to process control in mining and metallurgical plants included expert systems, model-based control technology, as well as recent advances in simulation, monitoring, and optimization techniques. Methods of improving the process and energy efficiency of mining and metallurgical plants were discussed along with technologies designed to improve monitoring accuracy. The symposium was divided into the following 5 sessions: (1) expert system, control, and performance monitoring, (2) flotation, (3) metallurgical processes, modelling, (4) mining applications, and (5) monitoring, analysis. The symposium featured 23 presentations, of which 2 have been catalogued separately for inclusion in this database. refs., tabs., figs.

Autonomous and professional maintenance in metallurgical enterprise as activities within total productive maintenance

Directory of Open Access Journals (Sweden)

B. Gajdzik

2014-04-01

Full Text Available The content of this publication consists of notions connected with Total Productive Maintenance (TPM in metallurgical enterprise. The basic areas of devices condition management through Autonomous and Professional Maintenance are described here. Mentioned areas of activities are performed in metallurgical enterprise ArcelorMittal Poland within pillars of World Class Manufacturing (WCM. The aims of UR programs are to maintain the basic functionality of the devices and decrease the number of failures in order to reach improvement of production efficiency.

Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report. First quarter 1995

International Nuclear Information System (INIS)

1995-06-01

During first quarter 1995, samples from AMB groundwater monitoring wells at the Metallurgical Laboratory Hazardous Waste Management Facility (Met Lab HWMF) were analyzed for selected heavy metals, field measurements, radionuclides, volatile organic compounds, and other constituents. Six parameters exceeded standards during the quarter. As in previous quarters, tetrachloroethylene and trichloroethylene exceeded final Primary Drinking Water Standards (PDWS). Total organic halogens exceeded its Savannah River Site (SRS) Flag 2 criterion during first quarter 1995 as in fourth quarter 1994. Aluminum, iron, and manganese, which were not analyzed for during fourth quarter 1994, exceeded the Flag 2 criteria in at least two wells each during first quarter 1995. Groundwater flow direction and rate in the M-Area Aquifer Zone were similar to previous quarters. Conditions affecting the determination of groundwater flow directions and rates in the Upper Lost Lake Aquifer Zone, Lower Lost Lake Aquifer Zone, and the Middle Sand Aquifer Zone of the Crouch Branch Confining Unit were also similar to previous quarters

Control and metallurgical examination on safety injection piping

International Nuclear Information System (INIS)

Thebault, Y.; Grandjean, Y.; Gauthier, V.; Lambert, B.; Debustcher, B.

1998-01-01

From 1992 until 1997, cracking phenomena by thermal fatigue regarding safety injection piping were evidenced on several PWR 900 MW reactors. These events led EDF to the implementation of a first maintenance programme. In December 1996, a new leak occurred on an EDF 900 MW PWR in operation and was located on a safety injection pipe. In site inspections and metallurgical examinations carried out in the EDF hot Laboratory evidenced defects inside the pipe, out of the welding areas. These degradations are the consequence of a fatigue cracking phenomenon with thermal cycling linked to permanent tensile stresses. Following this incident, a programme of non destructive testing was implemented on all the EDF 900 MW plants. These inspections exhibited the same defects on other PWR 900 MW units. The results of the metallurgical examinations and also in site inspection results allowed EDF to understand the phenomenon and to validate an inspection programme on the one hand and a modification of the design of the circuits on the other hand. (authors)

An environmentally-friendly vacuum reduction metallurgical process to recover germanium from coal fly ash

Energy Technology Data Exchange (ETDEWEB)

Zhang, Lingen; Xu, Zhenming, E-mail: zmxu@sjtu.edu.cn

2016-07-15

Highlights: • An environmental friendly vacuum reduction metallurgical process is proposed. • Rare and valuable metal germanium from coal fly ash is recycled. • Residues are not a hazardous material and can be further recycled. • A germanium recovery ratio of 94.64% is obtained in pilot scale experiments. - Abstract: The demand for germanium in the field of semiconductor, electronics, and optical devices is growing rapidly; however, the resources of germanium are scarce worldwide. As a secondary material, coal fly ash could be further recycled to retrieve germanium. Up to now, the conventional processes to recover germanium have two problems as follows: on the one hand, it is difficult to be satisfactory for its economic and environmental effect; on the other hand, the recovery ratio of germanium is not all that could be desired. In this paper, an environmentally-friendly vacuum reduction metallurgical process (VRMP) was proposed to recover germanium from coal fly ash. The results of the laboratory scale experiments indicated that the appropriate parameters were 1173 K and 10 Pa with 10 wt% coke addition for 40 min, and recovery ratio germanium was 93.96%. On the basis of above condition, the pilot scale experiments were utilized to assess the actual effect of VRMP for recovery of germanium with parameter of 1473 K, 1–10 Pa and heating time 40 min, the recovery ratio of germanium reached 94.64%. This process considerably enhances germanium recovery, meanwhile, eliminates much of the water usage and residue secondary pollution compared with other conventional processes.

Restoration in a mining and metallurgical industries area as a model project. Subproject 1: Factory for amalgamation Halsbruecke. Final report; Modellhafte Sanierung in einer Region mit Bergbau- und Huettenindustrie. Teilvorhaben 1: Amalgamierwerk Halsbruecke, Land Sachsen. Schlussbericht

Energy Technology Data Exchange (ETDEWEB)

Cichos, C.; Menzer, V.; Schaal, A.

1993-06-01

Technology development for the restoration of a metallurgical site contaminated by heavy metals (Pb, Zn, Cu, Hg, As) with the aims of far-reaching recycling as well as minimizing of residues and demonstration of this technology contains in a first step - detailed historical exploration; - chemical, physical and mineralogical materials analysis; - bench scale investigations for process engineering. Starting from historical appraisal and geogene/anthropogene conditions the methods of material characterization bring statements on processing of noxious materials (metallurgical), harmless dumping abilities (immobilization, stabilization) and technological process stages (particularly wet mechanical processes). The same methodology is useful for analogous mining, metallurgical and used material sites with contamination by heavy metals and consisting of heterogeneous materials. (orig.) [Deutsch] Die modellhafte Technologieentwicklung und die Demonstration dieser Technologie zur Sanierung eines durch Schwermetalle (Pb, Zn, Cu, Cd, Hg, As) komplex belasteten Huettenstandortes unter dem Aspekt einer weitgehenden Reststoffverwertung sowie Minimierung der zu entsorgenden Rueckstaende umfasst in der ersten Phase - eine detaillierte historische Analyse/Erkundung; - eine chemische, physikalische und mineralogische Stoffcharakterisierung; verfahrenstechnische Untersuchungen im Labormassstab. Ausgehend von der historischen Bewertung und der geogenen/anthropogenen Verhaeltnisse fuehren die Methoden der Stoffcharakterisierung zu Aussagen der Schadstoffweiterverarbeitung (metallurgisch) sowie der gefahrlosen Deponierung (Immobilisierung, Stabilisierung) und zu technologischen Verfahrensschritten (bes. nassmechanische Verfahren). Die Herangehensweise ist fuer analoge Bergbau- aber besonders Huettenstandorte ggf. auch fuer andere Altlastenstandorte mit komplexer Schwermetallkontamination und heterogenem Material relevant. (orig.)

Cryogenic treatment of steel: from concept to metallurgical understanding

DEFF Research Database (Denmark)

Villa, Matteo; Somers, Marcel A. J.

2017-01-01

, the metallurgical understanding of the microstructural changes involved in cryogenic treatment of steel has remained poor. It is believed that the improvement in wear resistance is promoted by an enhanced precipitation of carbides during tempering, but no explanation has been given as to how this enhanced......Subjecting steel to cryogenic treatment to improve its properties was conceived in the 30ies of the previous century. The proof of concept that properties, in particular wear resistance, can indeed be improved importantly, was reported in the next decades. Despite many investigations...... precipitation can be obtained. In the last six years, the authors have applied in situ magnetometry, synchrotron X-Ray Diffraction and dilatometry to enlighten the phase transitions occurring in steels at cryogenic temperatures and to point out the connection between different treatment parameters...

Economic statistics for the extractive and metallurgical industries for 1974/1975

Energy Technology Data Exchange (ETDEWEB)

Medaets, J

1977-11-01

Statistical data are presented for the extractive industries (coal, ore, quarries etc); coke and agglomerates manufacture; metallurgical industries; and the related hydrology. (In French and in Dutch)

Electric arc spraying for restoration and repair of metallurgical equipment parts

Directory of Open Access Journals (Sweden)

В’ячеслав Олександрович Роянов

2016-07-01

Full Text Available It has been shown that the electric arc spraying with the use of powder wires can be used to repair and restore parts of metallurgical equipment. The technology of spraying parts by means of the cored wire Steelcored M8TUV; T462MMIN5 and combinations of steel and aluminum wires to restore shaft-gears, shaft-beams, cranes axles for the foundry of the Moldavian Metallurgical Plant has been introduced. The composition of the flux-cored wires MMP-2,3 developed at the Department of Equipment and welding production technology of PSTU that provides the required hardness and adhesion of the coating and the substrate have been shown and the results of the coatings properties studies have been published. Studies have shown matching properties of the coatings to be used for details of the metallurgical equipment working under difficult conditions, including the rolls of rolling mills. Cored wire was used for pilot plating of the rolls surface of the skin-rolling stand at the cold-rolling mill at Illich Steel and Iron Works, Mariupol. Residual coating thickness ranged from 15 to 25 microns. Strip sized 0,9 × 1025 mm has been rolled, the squeezing is equal to 0,8...1,0%.

Soil pollution indices conditioned by medieval metallurgical activity - A case study from Krakow (Poland).

Science.gov (United States)

Kowalska, Joanna; Mazurek, Ryszard; Gąsiorek, Michał; Setlak, Marcin; Zaleski, Tomasz; Waroszewski, Jaroslaw

2016-11-01

The studied soil profile under the Main Market Square (MMS) in Krakow was characterised by the influence of medieval metallurgical activity. In the presented soil section lithological discontinuity (LD) was found, which manifests itself in the form of cultural layers (CLs). Moreover, in this paper LD detection methods based on soil texture are presented. For the first time, three different ways to identify the presence of LD in the urban soils are suggested. The presence of LD had an influence on the content and distribution of heavy metals within the soil profile. The content of heavy metals in the CLs under the MMS in Krakow was significantly higher than the content in natural horizons. In addition, there were distinct differences in the content of heavy metals within CLs. Profile variability and differences in the content of heavy metals and phosphorus within the CLs under the MMS were activity indicators of Krakow inhabitants in the past. This paper presents alternative methods for the assessment of the degree of heavy metal contamination in urban soils using selected pollution indices. On the basis of the studied total concentration of heavy metals (Zn, Pb, Cu, Mn, Cr, Cd, Ni, Sn, Ag) and total phosphorus content, the Geoaccumulation Index (I geo ), Enrichment Factor (EF), Sum of Pollution Index (PI sum ), Single Pollution Index (PI), Nemerow Pollution Index (PI Nemerow ) and Potential Ecological Risk (RI) were calculated using different local and reference geochemical backgrounds. The use of various geochemical backgrounds is helpful to evaluate the assessment of soil pollution. The individual CLs differed from each other according to the degree of pollution. The different values of pollution indices within the studied soil profile showed that LDS should not be evaluated in terms of contamination as one, homogeneous soil profile but each separate CL should be treated individually. Copyright © 2016 Elsevier Ltd. All rights reserved.

A metallurgical study of some viking swords

Directory of Open Access Journals (Sweden)

Williams, Alan

2009-12-01

Full Text Available While «pattern-welded» swords have been found all over Europe from sites dating from the Migration Period and into the Early Middle Ages, they were steadily supplanted during the Viking period by swords made out of a few pieces of iron and steel, or even a single piece of steel. Swords with «Ulfberht» or related inscriptions were the most famous of these. The results of the metallurgical study of 44 specimens from «Ulfberht» swords, as well as some other Viking-age swords, together with electron microanalyses carried out on selected examples, are presented here.

Mientras que se han encontrado en toda Europa espadas forjadas mediante el sistema de ‘pattern welding’ (entrelazado de láminas formando patrones visibles, procedentes de yacimientos que se extienden desde el Periodo de las Migraciones bárbaras hasta la Alta Edad Media, durante el periodo vikingo fueron habitualmente reemplazadas por espadas forjadas a partir de unas pocas piezas de hierro y acero, o incluso de una única pieza de acero. Las más famosas de entre ellas fueron las espadas con la inscripción «Ulfbehrt» u otras relacionadas. Este artículo presenta los resultados del estudio metalúrgico de 44 ejemplares de espadas de «Ulfberht» y otras de época vikinga, así como los microanálisis efectuados sobre algunas muestras seleccionadas.

Post-failure metallurgical investigation of KNK steam generator tube damage

Energy Technology Data Exchange (ETDEWEB)

Lorenz, H; Herberg, G

1975-07-01

In September 1973 the sodium-cooled reactor KNK was shut down due to a steam generator tube damage. Failure location and results of the metallurgical examination of the damage are described. The cause of the damage is discussed. (author)

A metallurgical study of Nāga Bhasma

Directory of Open Access Journals (Sweden)

Dev Nath Singh Gautam

2017-01-01

Full Text Available Background: The metal Nāga (Lead is being used by Indians since ancient times. Its external and internal uses have been described in Caraka, Suśruta and other Ayurvedic Saṃhitā. According to most of the Rasa texts, Nāga Bhasma and its formulations are used in many diseases such as Prameha, Jvara, Gulma, Śukrameha etc. Objectives: In the present study, Nāga Bhasma was prepared by the traditional Puṭa method (TPM and by the electric muffle furnace Puṭa method (EMFPM and standardized using Metallographic studies. Doing so helps in the study of the microstructure of Nāga Bhasma and also helps in the identification of the metal particles along with the nature of compound formed during the Māraṇa (Bhasmīkaraṇa process. Setting and Design: Different samples from initial raw material to final product of Nāga Bhasma were collected during the pharmaceutical process (1st, 30th and 60th Puṭa from both methods i.e. TPM and EMFPM. Samples from both methods were studied using metallographic examination. Materials and Methods: The processing of the Nāga Bhasma (ṣaṣṭipuṭa was done according to Ānanda Kanda[9] Samples from the raw material i.e. Aśodhita Nāga (raw Lead and that processed after 1st, 30th and 60th Puṭa from both methods i.e. traditional Puṭa method (using heat from burning of cow dung cakes and electric muffle furnace Puṭa method were taken. They were mounted on self hardening acrylic base. After careful polishing to obtain scratch free surface of product, they were used for metallurgical study. Conclusion: This study shows that traditional Puṭa method may be better than electric muffle furnace Puṭa method because of more homogeneous distribution of Lead sulphide in the Nāga Bhasma which is prepared by traditional method.

Metallurgical and mechanical examinations of steel–copper joints arc welded using bronze and nickel-base superalloy filler materials

International Nuclear Information System (INIS)

Velu, M.; Bhat, Sunil

2013-01-01

Highlights: ► Optical and scanning electron microscopy show defect free weld interfaces. ► Energy dispersive spectroscopy shows low dilution level of the weld by Fe. ► XRD studies show no brittle intermetallic phases in the weld interfaces. ► Weld interfaces did not fail during tensile, transverse bending and impact tests. ► The joint exhibits superior strength properties than that of bronze filler. - Abstract: The paper presents metallurgical and mechanical examinations of joints between dissimilar metals viz. copper (UNSC11000) and alloy steel (En31) obtained by Shielded Metal Arc Welding (SMAW) using two different filler materials, bronze and nickel-base super alloy. The weld bead of the joint with bronze-filler displayed porosity, while that with nickel-filler did not. In tension tests, the weldments with bronze-filler fractured in the centre of the weld, while those with nickel-filler fractured in the heat affected zone (HAZ) of copper. Since the latter exhibited higher strength than the former, all the major tests were undertaken over the joints with nickel-filler alone. Scanning Electron Microscopy (SEM) coupled with Energy Dispersive Spectroscopy (EDS) indicated corrugated weld interfaces and favorable elemental diffusions across them. X-ray diffraction (XRD) studies around the weld interfaces did not reveal any detrimental intermetallic compounds. Transverse bending tests showed that flexural strengths of the weldments were higher than the tensile strengths. Transverse side bend tests confirmed good ductility of the joints. Shear strength of the weld-interface (Cu–Ni or Ni–steel) was higher than the yield strength of weaker metal. Microhardness and Charpy impact values were measured at all the important zones across the weldment

THE PROFITABILITY AND LIQUIDITY UNDER THE INFLUENCE OF THE FINANCING POLICY IN THE METALLURGICAL INDUSTRY OF EU 28

Directory of Open Access Journals (Sweden)

DOBROTĂ GABRIELA

2014-12-01

Full Text Available In the context of the problems of the economic system, the use of the capital and his structure represent important elements in the process of the financial decisions. The aim of this paper is to identify the influence of funding policy on rentability in metallurgical industry, dimensioned with the help of a set of relevant indicators, determined on the base of some aggregated data for a significant sample of very large firms from EU 28. Also, the paper present the situation of liquidity, reflected through the cash- flow and liquidity ratio, in the metallurgical industry of EU 28, being used dates for the period 2004 – 2013, for the mentioned sample. The conclusion of the realised study is that a funding policy well-founded, correlated with the efficient management of expenses and proactive risk management can positively influence the profitability and liquidity.

Qualifications versus useful knowledge in metallurgical enterprise

Directory of Open Access Journals (Sweden)

B. Gajdzik

2014-01-01

Full Text Available The article presents notions connected with resource structure of useful knowledge packages in metallurgical enterprise. Dependence between building competence of employees and using knowledge for the need of better efficiency of the enterprise was discussed here. ArcelorMittal Poland enterprise served as case study here due to the fact that it strives at World Class Management by putting emphasis on bringing areas of business activity to perfection through participation and involvement of employees.

Metallurgy and mechanical properties variation with heat input,during dissimilar metal welding between stainless and carbon steel

Science.gov (United States)

Ramdan, RD; Koswara, AL; Surasno; Wirawan, R.; Faturohman, F.; Widyanto, B.; Suratman, R.

2018-02-01

The present research focus on the metallurgy and mechanical aspect of dissimilar metal welding.One of the common parameters that significantly contribute to the metallurgical aspect on the metal during welding is heat input. Regarding this point, in the present research, voltage, current and the welding speed has been varied in order to observe the effect of heat input on the metallurgical and mechanical aspect of both welded metals. Welding was conducted by Gas Metal Arc Welding (GMAW) on stainless and carbon steel with filler metal of ER 309. After welding, hardness test (micro-Vickers), tensile test, macro and micro-structure characterization and Energy Dispersive Spectroscopy (EDS) characterization were performed. It was observed no brittle martensite observed at HAZ of carbon steel, whereas sensitization was observed at the HAZ of stainless steel for all heat input variation at the present research. Generally, both HAZ at carbon steel and stainless steel did not affect tensile test result, however the formation of chromium carbide at the grain boundary of HAZ structure (sensitization) of stainless steel, indicate that better process and control of welding is required for dissimilar metal welding, especially to overcome this issue.

Stiffness management of sheet metal parts using laser metal deposition

Science.gov (United States)

Bambach, Markus; Sviridov, Alexander; Weisheit, Andreas

2017-10-01

Tailored blanks are established solutions for the production of load-adapted sheet metal components. In the course of the individualization of production, such semi-finished products are gaining importance. In addition to tailored welded blanks and tailored rolled blanks, patchwork blanks have been developed which allow a local increase in sheet thickness by welding, gluing or soldering patches onto sheet metal blanks. Patchwork blanks, however, have several limitations, on the one hand, the limited freedom of design in the production of patchwork blanks and, on the other hand, the fact that there is no optimum material bonding with the substrate. The increasing production of derivative and special vehicles on the basis of standard vehicles, prototype production and the functionalization of components require solutions with which semi-finished products and sheet metal components can be provided flexibly with local thickenings or functional elements with a firm metallurgical bond to the substrate. An alternative to tailored and patchwork blanks is, therefore, a free-form reinforcement applied by additive manufacturing via laser metal deposition (LMD). By combining metal forming and additive manufacturing, stiffness can be adapted to the loads based on standard components in a material-efficient manner and without the need to redesign the forming tools. This paper details a study of the potential of stiffness management by LMD using a demonstrator part. Sizing optimization is performed and part distortion is taken into account to find an optimal design for the cladding. A maximum stiffness increase of 167% is feasible with only 4.7% additional mass. Avoiding part distortion leads to a pareto-optimal design which achieves 95% more stiffness with 6% added mass.

Perda auditiva induzida pelo ruído em trabalhadores de metalúrgica Noise induced hearing loss in metallurgical workers

Directory of Open Access Journals (Sweden)

Simone Adad Araújo

Full Text Available Introdução: A perda auditiva induzida pelo ruído é uma patologia insidiosa cumulativa, que cresce ao longo dos anos de exposição ao ruído associado ao ambiente de trabalho. Objetivos: Identificar e quantificar a ocorrência de alterações auditivas sugestivas de Perda Auditiva Induzida pelo Ruído e os principais sintomas otorrinolaringológicos referidos pelos trabalhadores. Forma de estudo: prospectivo clínico randomizado. Casuística e métodos: Pesquisa realizada no período de janeiro a março de 2000 com 187 trabalhadores de indústria metalúrgica no município de Goiânia, avaliados por médicos otorrinolaringologistas através de roteiro de entrevista e audiometria ocupacional. Resultados: Foram obtidas audiometrias ocupacionais sendo: 21% sugestivas de PAIR, 72%, normais e 7%, sugestivas de outras doenças auditivas. Os sintomas auditivos mais freqüentes foram: dificuldade de compreensão da fala, 12%; hipoacusia, 7%; tinitus, 13%; sensação de plenitude auricular, 4%; otorreia, 6%; tonturas, 12%. Conclusão: Concluímos que em metalúrgica há ocorrência de alterações auditivas sugestivas de Perda Auditiva Induzida pelo Ruído e queixa de sintomas otorrinolaringológicos significativos.Introduction: Noise induced hearing loss is a cumulative pathological disease that increases over the years with exposure to noise associated with the work atmosphere. Objectives: To identify and quantify the occurrence of hearing loss suggestive of Noise Induced Hearing Loss (NIHL and the principle otolaryngological symptoms referred to by workers. Study design: prospective clinical randomized. Material and method: Research was carried out from January to March of 2000 with 187 metallurgical workers in the city of Goiânia, who were evaluated by otolaryngologists by means of a combination of interviews and occupational hearing exams. Results: Occupational hearing tests results were: 21% suggestive of NIHL, 72% normal, and 7% suggestive of

Effect of CH3COOH on Hydrometallurgical Purification of Metallurgical-Grade Silicon Using HCl-HF Leaching

Science.gov (United States)

Tian, Chunjin; Lu, Haifei; Wei, Kuixian; Ma, Wenhui; Xie, Keqiang; Wu, Jijun; Lei, Yun; Yang, Bin; Morita, Kazuki

2018-04-01

The present study investigated the effects of adding CH3COOH to HCl and HF used to purify metallurgical-grade Si (MG-Si). After 6 h of leaching MG-Si with an acid mixture consisting of 4 mol L-1 HCl, 3 mol L-1 HF, and 3 mol L-1 CH3COOH at 348 K, the total impurity removal efficiency was 88.5%, exceeding the 81.5% removal efficiency obtained without addition of CH3COOH. The microstructural evolution of Si after etching with the two lixiviants indicated better dissolution of metal impurities in MG-Si when using the HCl-HF-CH3COOH mixture. Furthermore, the leaching kinetics of Fe using the HCl-HF and HCl-HF-CH3COOH mixtures were observed to depend on the interfacial chemical reactions.

Generation and characterization of gas bubbles in liquid metals

International Nuclear Information System (INIS)

Eckert, S.; Gerbeth, G.; Witke, W.

1996-01-01

There is an ongoing research performed in the RCR on local transport phenomena in turbulent liquid metal (LM) duct flows exposed to external magnetic fields. In this context so-called MHD flow phenomena can be observed, which are unknown in usual hydraulic engineering. The field of interest covers also the influence of magnetic fields on the behaviour of liquid metal - gas mixtures. Profound knowledge on these LMMHD two-phase flow plays an important role in a variety of technological applications, in particular, in the design of Liquid-Metal MHD generators or for several metallurgical processes employing gas-stirred reactors. However, the highly empirical nature of two-phase flow analysis gives little hope for the prediction of MHD two-phase flows without extensive experimental data. A summary is given about the authors research activities focussing on two directions: (a) Momentum transfer between gas and liquid metal in a bubbly flow regime to investigate the influence of the external magnetic field on the velocity slip ration S (b) Peculiarities of the MHD turbulence to use small gas bubbles as local tracers in order to study the turbulent mass transfer

Radiation protection aspects in the metallurgical examination of irradiated fuel elements

International Nuclear Information System (INIS)

Janardhanan, S.; Pillai, P.M.B.; Jacob, John; Kutty, K.N.; Wattamwar, S.B.; Mehta, S.K.

1981-01-01

The operational safety requirements of hot cell facilities for metallurgical examination of irradiated natural and enriched uranium fuel elements are highlighted. The cell shielding is designed for handling activities equivalent of 10 2 to 10 5 curies of gamma energy of 1.3 Mev. A brief outline of the built-in design features relevant to safety assessment is also incorporated. Reference is made to some salient features of Radiometallurgy Cells at Trombay. Metallurgical operations include investigations on cladding failure of irradiated material structure and specimen preparation from hot fuel element. The radiation protection aspects presented in this paper show that handling low irradiated fuel elements in these beta-gamma cells do not cause serious operational safety problems. The procedures followed and the containment provided would adequately restrict exposure of operational staff to acceptable limits. (author)

Methodological Approaches to Ensuring Innovative Development of Metallurgical Enterprises on the Basis of Principles of Economic Nationalism

Directory of Open Access Journals (Sweden)

Denysov Kostyantyn V.

2017-01-01

Full Text Available The economic, energy and environmental aspects of the activities of metallurgical enterprises are analyzed in the context of the need to ensure their sustainable development. The high energy intensity of the production process, the low efficiency and irrational structure of capital expenditures for environmental protection, the dominance of material costs in the final cost of finished products at the expense of labor and social contributions are indicated. There proved the low effectiveness of the previous measures of the industrial policy of the metallurgical industry innovative development that were not in compliance with the requirements of the WTO and led to taking compensatory measures against the Ukrainian steel on world markets. The potential of economic nationalism as a system for ensuring the innovative development of the metallurgical industry is considered. There determined the priorities of the industrial policy for the development of metallurgical enterprises based on the principles of economic nationalism and taking into account the global trends in the development of trade and economic relations and Ukraine’s commitments to the WTO.

Powder metallurgical processing of magnetostrictive materials based on rare earth-iron intermetallic compounds

International Nuclear Information System (INIS)

Malekzadeh, M.

1978-01-01

Procedures are described for fabrication of high density rare earth-iron magnetostrictive compounds by powder metallurgical techniques. The fabrication involves a sequence of steps which includes preparing the pre-alloyed compounds, pulverizing them into a fine powder, compacting in suitable sizes and shapes, and sintering. Samples prepared by these procedures are carefully characterized by scanning electron microscopy, x-ray diffraction, dilatometry, and magnetic measurements. Process steps are found to exert important influences upon densities, microstructure and magnetic properties attained after densification. Investigations on a number of these process steps, including milling time and medium, sintering, and magnetic powder alignment are described

Trace Metal Concentrations in Commercially Important Fishes from ...

African Journals Online (AJOL)

komla

Some trace metals such as zinc and copper are important in small quantities for ...... Cameroon: Institut de recherches meddicales et d'etudes des plantes edicinales, ... Determination of Total Cadmium, Zinc, Lead, Copper in Selected Marine ...

Mobility and natural attenuation of metals and arsenic in acidic waters of the drainage system of Timok River from Bor copper mines (Serbia) to Danube River.

Science.gov (United States)

Đorđievski, Stefan; Ishiyama, Daizo; Ogawa, Yasumasa; Stevanović, Zoran

2018-06-22

Bor, Krivelj, and Bela Rivers belong to the watershed of Timok River, which is a tributary of transboundary Danube River. These rivers receive metal-rich acidic wastewater from metallurgical facilities and acid mine drainage (AMD) from mine wastes around Bor copper mines. The aim of this study was to determine the mobility and natural attenuation of metals and arsenic in rivers from Bor copper mines to Danube River during the year 2015. The results showed that metallurgical facilities had the largest impact on Bor River by discharging about 400 t of Cu per year through highly acidic wastewater (pH = 2.6). The highest measured concentrations of Cu in river water and sediments were 40 mg L -1 and 1.6%, respectively. Dissolution of calcite from limestone bedrock and a high concentration of bicarbonate ions in natural river water (about 250 mg L -1 ) enhanced the neutralization of acidic river water and subsequent chemical precipitation of metals and arsenic. Decreases in the concentrations of Al, Fe, Cu, As, and Pb in river water were mainly due to precipitation on the river bed. On the other hand, dilution played an important role in the decreases in concentrations of Mn, Ni, Zn, and Cd. Chemically precipitated materials and flotation tailings containing Fe-rich minerals (fayalite, magnetite, and pyrite) were transported toward Danube River during the periods of high discharge. This study showed that processes of natural attenuation in catchments with limestone bedrock play an important role in reducing concentrations of metals and arsenic in AMD-bearing river water.

The R85m President Brand joint metallurgical complex

International Nuclear Information System (INIS)

Payne, Adam.

1977-01-01

The uranium plant at President Brand, which was built in 1971 and opened last year, is now being extended. The plant forms only part of the extensive joint metallurgical complex being developed by Anglo American Corp. in the Free State, costing a total R85million. This article examines technical details of the recovery processes involved

Radiation protection aspects in the metallurgical examination of irradiated fuel elements

Energy Technology Data Exchange (ETDEWEB)

Janardhanan, S.; Pillai, P.M.B.; Jacob, J.; Kutty, K.N.; Wattamwar, S.B.; Mehta, S.K. (Bhabha Atomic Research Centre, Bombay (India). Health Physics Div.)

The operational safety requirements of hot cell facilities for metallurgical examination of irradiated natural and enriched uranium fuel elements are highlighted. The cell shielding is designed for handling activities equivalent of 10/sup 2/ to 10/sup 5/ curies of gamma energy of 1.3 Mev. A brief outline of the built-in design features relevant to safety assessment is also incorporated. Reference is made to some salient features of Radiometallurgy Cells at Trombay. Metallurgical operations include investigations on cladding failure of irradiated material structure and specimen preparation from hot fuel element. The radiation protection aspects presented in this paper show that handling low irradiated fuel elements in these beta-gamma cells do not cause serious operational safety problems. The procedures followed and the containment provided would adequately restrict exposure of operational staff to acceptable limits.

Arsenic precipitation from metallurgical effluents

International Nuclear Information System (INIS)

Navarro, P.; Vargas, C.; Araya, E.; Martin, I.; Alguacil, F. J.

2004-01-01

In the mining-metallurgical companies different liquid effluents are produced, which can contain a series of dissolved elements that are considered dangerous from an environmental point of view. One of these elements is the arsenic, especially in the state of oxidation +5 that can be precipitated as calcium or iron arsenate. To fulfil the environmental requests it should have in solution a content of arsenic lower than 0,5 mg/l and the obtained solid product should be very stable under the condition in which it will be stored. this work looks for the best conditions of arsenic precipitation, until achieving contents in solution lower than such mentioned concentration. Also, the stability of the precipitates was studied. (Author) 7 refs

Analytical control in metallurgical processes

International Nuclear Information System (INIS)

Coedo, A.G.; Dorado, M.T.; Padilla, I.

1998-01-01

This paper illustrates the role of analysis in enabling metallurgical industry to meet quality demands. For example, for the steel industry the demands by the automotive, aerospace, power generation, tinplate packaging industries and issue of environment near steel plants. Although chemical analysis technology continues to advance, achieving improved speed, precision and accuracy at lower levels of detection, the competitiveness of manufacturing industry continues to drive property demands at least at the same rate. Narrower specification ranges, lower levels of residual elements and economic pressures prescribe faster process routes, all of which lead to increased demands on the analytical function. These damands are illustrated by examples from several market sectors in which customer issues are considered together with ther analytical implications. (Author) 5 refs

Analytical study of getting clinker from metallurgical wastes

Directory of Open Access Journals (Sweden)

Володимир Петрович Кравченко

2016-07-01

Full Text Available The opportunities to get clinker (cement on the basis of 2-component mixtures of raw materials: waste slag + limestone (less than 10mm fraction unsuitable for sinter production and being a technological waste of preparing raw materials for steel production have been investigated. Chemical compositions of waste slag and limestone wastes were investigated in the central laboratory at the Illych plant. The waste slag was got at the «Ilyich» plant while waste limestone - less than 10 mm fraction - was got in the dumps of the mine group in Komsomolsk. Taking into account chemical composition fluctuations of the waste dump slags and limestone within a few percent, the optimal ratio of raw materials is 55-65% limestone waste, while it is 35-45% waste slag. The clinker quality is evaluated by its hydraulic module, which is equal to: m = 2,37 and is determined on the basis of the chemical composition of the 2-component raw material mixture. For this method of clinker production, the value of the hydraulic module is rather high; and the possibility of obtaining high-quality clinker of metallurgical wastes has been confirmed. The offered method for producing clinker makes it possible to utilize metallurgical wastes and to get substantial ecological and economic benefits

Future supply and demand of certain strategic metal imports in South Africa

International Nuclear Information System (INIS)

Dudas, J.S.J.

1984-01-01

While South Africa is richly endowed with minerals it is unfortunately almost wholly dependent on external markets for certain metals. Some of the most strategic metals are molybdenum, tungsten, cobalt and aluminium - essential in the steel, petrochemical and defense industries. The objective of this study is to investigate the probable future dependence of South Africa on its four most strategic metal imports. The project covers the uses of the metals locally, historical trends of supply and demand and a forecast of consumption for the next decade. Alternatives and substitutes for the metals as well as the possibility of reclamation after use are also considered. Existing local deposits and their potential economic viability were investigated to establish the possibility of extraction and processing in future years to enable South Africa to decrease it import dependence on these strategic metals

Prospects for Ukrainian ferrous metals in the post-soviet period

Science.gov (United States)

Levine, R.M.; Bond, A.R.

1998-01-01

Two specialists on the mineral industries of the countries of the former USSR survey current problems confronting producers of ferrous metals in Ukraine and future prospects for domestic production and exports. A series of observations documenting the importance of ferrous metals production to Ukraine's economy is followed by sections describing investment plans and needs in the sector, and the role played by Ukraine within the iron and steel industry of the Soviet Union. The focus then turns to assessment of the current regional and global competitive position of Ukrainian producers for each of the major commodities of the sector-iron ore, manganese ore, ferroalloys, steel, and the products of the machine manufacturing and metal working industries. In conclusion, the paper discusses a potential regional industrial integration strategy analogous to that employed in the United States' Great Lakes/Midwest region, which possesses similar types of iron ore deposits and similar transport cost advantages and metallurgical and manufacturing industries. Journal of Economic Literature, Classification Numbers: F14, L61, L72. 1 table, 26 references.

Metallurgical considerations in the design of creep exposed, high temperature components for advanced power plants

International Nuclear Information System (INIS)

Schubert, F.

1990-08-01

Metallic components in advanced power generating plants are subjected to temperatures at which the material properties are significantly time-dependent, so that the creep properties become dominant for the design. In this investigation, methods by which such components are to be designed are given, taking into account metallurgical principles. Experimental structure mechanics testing of component related specimens carried out for representative loading conditions has confirmed the proposed methods. The determination of time-dependent design values is based on a scatterband evaluation of long-term testing data obtained for a number of different heats of a given alloy. The application of computer-based databank systems is recommendable. The description of the technically important secondary creep rate based on physical metallurgy principles can be obtained using the exponential relationship originally formulated by Norton, ε min = k.σ n . The deformation of tubes observed under internal pressure with a superimposed static or cyclic tensile stress and a torsion loading can be adequately described with the derived, three-dimensional creep equation (Norton). This is also true for the description of creep ratcheting and creep buckling phenomena. By superimposing a cyclic stress, the average creep rate is increased in one of the principal deformation axes. This is also true for the creep crack growth rate. The Norton equation can be used to derive this type of deformation behaviour. (orig.) [de

Study on the effect of heat treatment and gasification on the carbon structure of coal chars and metallurgical cokes using fourier transform Raman spectroscopy

Energy Technology Data Exchange (ETDEWEB)

S. Dong; P. Alvarez; N. Paterson; D.R. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

2009-03-15

Differences in the development of carbon structures between coal chars and metallurgical cokes during high-temperature reactions have been investigated using Raman spectroscopy. These are important to differentiate between different types of carbons in dust recovered from the top gas of the blast furnace. Coal chars have been prepared from a typical injectant coal under different heat-treatment conditions. These chars reflected the effect of peak temperature, residence time at peak temperature, heating rate and pressure on the evolution of their carbon structures. The independent effect of gasification on the development of the carbon structure of a representative coal char has also been studied. A similar investigation has also been carried out to study the effect of heat-treatment temperature (from 1300 to 2000{sup o}C) and gasification on the carbon structure of a typical metallurgical coke. Two Raman spectral parameters, the intensity ratio of the D band to the G band (I{sub D}/I{sub G}) and the intensity ratio of the valley between D and G bands to the G band (I{sub V}/I{sub G}), have been found useful in assessing changes in carbon structure. An increase in I{sub D}/I{sub G} indicates the growth of basic graphene structural units across the temperature range studied. A decrease in I{sub V}/I{sub G} appears to suggest the elimination of amorphous carbonaceous materials and ordering of the overall carbon structure. The Raman spectral differences observed between coal chars and metallurgical cokes are considered to result from the difference in the time-temperature history between the raw injectant coal and the metallurgical coke and may lay the basis for differentiation between metallurgical coke fines and coal char residues present in the dust carried over the top of the blast furnace. 41 refs., 17 figs., 3 tabs.

Thermo-ecological cost (TEC evaluation of metallurgical processes

Directory of Open Access Journals (Sweden)

W. Stanek

2015-01-01

Full Text Available Metallurgy represents a complex production system of fuel and mineral non-renewable resources transformation. The effectiveness of resource management in metallurgical chains depends on the applied ore grade and on the irreversibility of components of the system. TEC can be applied to measure the influence of metallurgy on the depletion of natural resources. The paper discusses the possibility of application of TEC in metallurgy and presents illustrative example concerning blast-furnace process.

Measures to detect and control radioactive contaminated metallurgical scrap at border checkpoints in Poland

International Nuclear Information System (INIS)

Smagala, G.

1999-01-01

The issue of radioactive contaminated metallurgical scrap has never received a high priority in Poland and in the international community. Since the dissolution of the former Soviet Union a higher attention has been given to the problem. Poland which is located between the West and East Europe has the obligation to develop and implement an effective prevention and detection system. The reasons to increase national control and detection system at the border checkpoints in Poland are to avoid the following risks: post Chernobyl contamination transports of commodities; transport of contaminated metal scrap; transfer of radioactive waste for their disposal or utilization; high risk of becoming a transit country of illicit trafficking of nuclear materials and radioactive sources. In order to avoid the above-mentioned risks, Poland initiated in 1990, a deployment of the portable radiation devices at the border checkpoints and, as of 1998, the number of installed instruments exceeded a hundred. This paper presents Poland's activities to detect contaminated scrap at its border checkpoints. (author)

Metallurgical Effects of Shunting Current on Resistance Spot-Welded Joints of AA2219 Sheets

Science.gov (United States)

Jafari Vardanjani, M.; Araee, A.; Senkara, J.; Jakubowski, J.; Godek, J.

2016-08-01

Shunting effect is the loss of electrical current via the secondary circuit provided due to the existence of previous nugget in a series of welding spots. This phenomenon influences on metallurgical aspects of resistance spot-welded (RSW) joints in terms of quality and performance. In this paper RSW joints of AA2219 sheets with 1 mm thickness are investigated metallurgically for shunted and single spots. An electro-thermal finite element analysis is performed on the RSW process of shunted spot and temperature distribution and variation are obtained. These predictions are then compared with experimental micrographs. Three values of 5 mm, 20 mm, and infinite (i.e., single spot) are assumed for welding distance. Numerical and experimental results are matching each other in terms of nugget and HAZ geometry as increasing distance raised nugget size and symmetry of HAZ. In addition, important effect of shunting current on nugget thickness, microstructure, and Copper segregation on HAZ grain boundaries were discovered. A quantitative analysis is also performed about the influence of welding distance on important properties including ratio of nugget thickness and diameter ( r t), ratio of HAZ area on shunted and free side of nugget ( r HA), and ratio of equivalent segregated and total amount of Copper, measured in sample ( r Cu) on HAZ. Increasing distance from 5 mm to infinite, indicated a gain of 111.04, -45.55, and -75.15% in r t, r HA, and r Cu, respectively, while obtained ratios for 20 mm welding distance was suitable compared to single spot.

Cost estimation and management over the life cycle of metallurgical ...

African Journals Online (AJOL)

This study investigates whether all expected costs over the life cycle of metallurgical research projects are included in initial, normal and fi nal cost estimates, and whether these costs are managed throughout a project's life cycle since there is not enough emphasis on the accurate estimation of costs and their management ...

System for Prevention, Detection and Response to Radioactive Materials in Scrap Metal in Ukraine

Energy Technology Data Exchange (ETDEWEB)

Makarovska, O., E-mail: makarovska@hq.snrc.gov.ua [State Nuclear Regulatory Committee of Ukraine, Kiev (Ukraine)

2011-07-15

The State control system to prevent, detect and respond to cases of radioactive material in scrap metal is functioning in Ukraine. The system includes regulations for the safe and secure management of metal scrap and administrative and technical measures to prevent, detect and respond to cases of radioactive material in scrap metal. The key elements of prevention are the system of licensing and supervision in the sphere of radioactive material use and the State system for inventory, registration and control of radiation sources. Metal scrap management is licensed by the Ministry of Industrial Policy and one of the licence conditions is radiation control of the scrap metal. State supervision of the operations with metal scrap is provided by Ministry of Health and Ministry of Environmental Protection according to the regulation 'State sanitary-ecological standard for metal scrap management'. Specific standards exist for the export of metal scrap. Export consignments are followed by a certificate that proves the radiological safety of the metal. Ukrainian metallurgical plants provide an input radiation control of metal scrap and an output control of the produced metal. Thus, there exists a five barrier system of metal scrap control: border control; exclusion zone perimeter control; metal scrap dealers control; metallurgical plants (input control and output control of produced metal); and export consignments radiological certification. To regain control over orphan sources (including occasional radioactive material in the scrap metal) the 'procedure for interaction of executive authorities and involved legal entities in case of revealing of radiation sources in no legal use' was approved by a Resolution of the Cabinet of Ministers of Ukraine. The investigation of each case with feedback, information of involved bodies, safe and secure storage of restored radioactive material are provided according to this procedure. (author)

Highlights of the metallurgical behaviour of CANDU pressure tubes

International Nuclear Information System (INIS)

Price, E.G.

1984-10-01

This paper is an overview of the service induced metallurgical changes that take place in Zircaloy-2 and Zr-2.5 wt. percent Nb pressure tubes in CANDU reactors. It incorporates the findings of an evaluation program, that followed a significant pressure tube failure at Ontario Hydro's Pickering Nuclear Generating Station, and also provides valid reasons for continued confidence in the current CANDU design

Welding of dissimilar metals by CO2 lasers

International Nuclear Information System (INIS)

Garciandia, F.; Zubiri, F.; Etayo, J.L.; Cervantes, R.; Iriberri, I.

1998-01-01

The work carried out in CETENASA (laser department) in order to weld dissimilar metals is summarized. The involved metallic pair is M-35 and F-143, a high speed steel and a spring steel, respectively. Looking at the chemical composition of the involved alloys that will appear later, it can be easily understood the difficulty to obtain welded parts with structures metallurgically acceptable because of the high cracking degree that these materials show, specially M-35. The principles of a study which is being developed in the authors laboratory and which shows some interesting CO 2 laser possibilities are presented. (Author) 2 refs

Simulation model for planning metallurgical treatment of large-size billets

International Nuclear Information System (INIS)

Timofeev, M.A.; Echeistova, L.A.; Kuznetsov, V.G.; Semakin, S.V.; Krivonogov, A.B.

1989-01-01

The computerized simulation system ''Ritm'' for planning metallurgical treatment of billets is developed. Three principles, specifying the organization structure of the treatment cycle are formulated as follows: a cycling principle, a priority principle and a principle of group treatment. The ''Ritm'' software consists of three independent operating systems: preparation of source data, simulation, data output

Modeling of Thermochemical Behavior in an Industrial-Scale Rotary Hearth Furnace for Metallurgical Dust Recycling

Science.gov (United States)

Wu, Yu-Liang; Jiang, Ze-Yi; Zhang, Xin-Xin; Xue, Qing-Guo; Yu, Ai-Bing; Shen, Yan-Song

2017-10-01

Metallurgical dusts can be recycled through direct reduction in rotary hearth furnaces (RHFs) via addition into carbon-based composite pellets. While iron in the dust is recycled, several heavy and alkali metal elements harmful for blast furnace operation, including Zn, Pb, K, and Na, can also be separated and then recycled. However, there is a lack of understanding on thermochemical behavior related to direct reduction in an industrial-scale RHF, especially removal behavior of Zn, Pb, K, and Na, leading to technical issues in industrial practice. In this work, an integrated model of the direct reduction process in an industrial-scale RHF is described. The integrated model includes three mathematical submodels and one physical model, specifically, a three-dimensional (3-D) CFD model of gas flow and heat transfer in an RHF chamber, a one-dimensional (1-D) CFD model of direct reduction inside a pellet, an energy/mass equilibrium model, and a reduction physical experiment using a Si-Mo furnace. The model is validated by comparing the simulation results with measurements in terms of furnace temperature, furnace pressure, and pellet indexes. The model is then used for describing in-furnace phenomena and pellet behavior in terms of heat transfer, direct reduction, and removal of a range of heavy and alkali metal elements under industrial-scale RHF conditions. The results show that the furnace temperature in the preheating section should be kept at a higher level in an industrial-scale RHF compared with that in a pilot-scale RHF. The removal rates of heavy and alkali metal elements inside the composite pellet are all faster than iron metallization, specifically in the order of Pb, Zn, K, and Na.

Determination of trace elements in metallic materials by neutron activation analysis

International Nuclear Information System (INIS)

Grassi, B; La Vecchia, G M; Manera, S; Salvini, A; Zenoni, A

2006-01-01

The aim of the present paper is to verify the applicability of neutron activation analysis to a metallurgic problem as a possible alternative technique to the standard investigation methodologies. A first series of measurements was performed in order to check the feasibility of irradiation and counting over metallic samples. Some of the feared problems concerned an excessive activation of the matrix and the consequent difficulties in the spectrum interpretation, as well as the removal of the radioactive waste created by the irradiation. Afterwards, a second series of measurements was performed to collect results aimed at the solution of a specific metallurgic case. The tests were performed at the TRIGA MARK II reactor facility of the LENA (Laboratorio Energia Nucleare Applicata) Institute of the Pavia University

Real time information management for improving productivity in metallurgical complexes

International Nuclear Information System (INIS)

Bascur, O.A.; Kennedy, J.P.

1999-01-01

Applying the latest information technologies in industrial plants has become a serious challenge to management and technical teams. The availability of real time and historical operations information to identify the most critical part of the processing system from mechanical integrity is a must for global plant optimization. Expanded use of plant information on the desktop is a standard tool for revenue improvement, cost reduction, and adherence to production constraints. The industrial component desktop supports access to information for process troubleshooting, continuous improvement and innovation by plant and staff personnel. Collaboration between groups enables the implementation of an overall process effectiveness index based on losses due to equipment availability, production and product quality. The key to designing technology is to use the Internet based technologies created by Microsoft for its marketplace-office automation and the Web. Time derived variables are used for process analysis, troubleshooting and performance assessment. Connectivity between metallurgical complexes, research centers and their business system has become a reality. Two case studies of large integrated mining/metallurgical complexes are highlighted. (author)

LWR surveillance dosimetry improvement program: PSF metallurgical blind test results

International Nuclear Information System (INIS)

Kam, F.B.K.; Stallmann, F.W.; Guthrie, G.; McElroy, W.N.

1985-01-01

The ORR-PSF benchmark experiment was designed to simulate the surveillance capsule-pressure vessel configuration in power reactors and to test the validity of procedures which determine the radiation damage in the vessel from test results in the surveillance capsule. The PSF metallurgical blind test was initiated to give participants an opportunity to test their current embrittlement prediction methodologies. Experimental results were withheld from the participants except for the type of information which is normally contained in surveillance reports. Preliminary analysis of the PSF metallurgical blind test results shows that: (1) current prediction methodologies, as used by the PSF Blind Test participants, are adequate, falling within +- 20 0 C of the measured values for Δ NDT. None of the different methods is clearly superior; (2) the proposed revision of Reg. Guide 1.99 (Rev. 2) gives a better representation of the fluence and chemistry dependency of Δ NDT than the current version (Rev. 1); and (3) fluence rate effects can be seen but not quantified. Fluence spectral effects are too small to be detectable in this experiment. (orig.)

Continuous moisture measurement in metallurgical coke with automatic charge correction

International Nuclear Information System (INIS)

Watzke, H.; Mehlhose, D.

1981-01-01

A process control system has been developed for automatic batching of the coke amount necessary for metallurgical processes taking into account the moisture content. The measurement is performed with a neutron moisture gage consisting of an Am-Be neutron source and a BF 3 counter. The output information of the counter is used for computer-controlled batching

Residual life assessment of French PWR vessel head penetrations through metallurgical analysis

International Nuclear Information System (INIS)

Pichon, C.; Boudot, R.; Benhamou, C.; Gelpi, A.

1994-01-01

In September 1991, a vessel head penetration was found leaking at Bugey 3 plant during the hydrotest included in the framework of decennial In Service Inspections. Non destructive examinations performed afterwards on several other plants have shown some cracked penetrations. Destructive expertise confirmed quickly that again this new problem is related to stress corrosion cracking of Alloy 600 used as base material. During the last 15 years, similar cracking have been met in steam generator tubes and secondly in pressurizer instrumentation tubes. In spite of all the work performed since that time an extension appears to be necessary for explaining the features of this new event; however material sensitivity, stress and temperature still remain the key parameters governing the behavior of Alloy 600 in PWR environment. In this paper, only the material sensitivity of vessel head penetrations is examined through metallurgical analysis in relation with SCC tests. On the basis of vessel head field experience in combination with thermomechanical process used for fabrication of original bars criteria for a sensitivity ranking of penetrations are proposed. Metallurgical investigations and SCC tests were carried out to support this sensitivity ranking. The final aim is to use such information among those quoted above for assessment of vessel heads residual life. This document is an overview of the work performed in France concerning the material sensitivity of forged Alloy 600. It represents an important part of the assessments and investigations undertaken in France on the stress corrosion cracking phenomenon affecting the reactor vessel head penetrations in PWR's

Production capacity of metallurgical enterprises in modular structure of management accounting

Directory of Open Access Journals (Sweden)

Zambrzhitskaia E.S.

2017-01-01

Full Text Available This article is the result of constant research in development of management accounting at modern Russian metallurgical works. The required steps of renovation are presented for the modernization of management accounting system in the case of production capacity. The necessary factors with defined values are systematized for modern enterprises. The main ones are those which are regulate the measure of the payload of production capacity. For the purposes of effective management accounting at metallurgical enterprises it is suggested to use the system of controlling parameters which were formulated for the enterprise for production of rolls. Later in the article the necessary changes to the modular structure of management accounting business are described and expanded with new structural element – “Management of production capacity”. The suggested methodical approach will allow the company management to respond quickly to rapidly changing external environment and, as a consequence, to make effective management decisions.

Copper processing in the oases of northwest Arabia: technology, alloys and provenance

OpenAIRE

Liu, S.; Rehren, T.; Pernicka, E.; Hausleiter, A.

2015-01-01

Very little is known about early metallurgical activity in the north-western part of the Arabian Peninsula, despite the region’s cultural importance. To begin to address this research lacuna, metallurgical remains including crucible fragments, metal dross and a copper artefact were sampled from two oases in northwest Arabia, Qurayyah and Tayma. The metallurgical activity in Qurayyah is dated to the Late Bronze Age, and in Tayma to the Roman/Late Roman period. At both sites we identified evide...

Electrical discharge in gases: a technique for detecting metal anomalies

International Nuclear Information System (INIS)

Lord, D.E.

1979-01-01

Optical ionization effects in gases appear to be very sensitive indicators of nonuniformities caused by contamination, deformation, and other factors affecting a metal surface. These optical effects are influenced by surface electron emission, which is influenced in turn by the chemical, metallurgical, and mechanical condition of the metal surface. Based on these effects, a general technique for inspection of critical parts that is fast, inexpensive, nondestructive, and not limited by size or geometry is presented. Ionization effects that reveal nonuniformities and were recorded with standard photographic equipment are shown

Application of logistic principles in metallurgical production

Directory of Open Access Journals (Sweden)

D. Malindžák

2012-07-01

Full Text Available Metallurgical production processes (MPP consist of continuous and discrete types of technology operation, transport, manipulation and storing processes regards the flow of material and also the equipment and machines. Other specifics are: long production cycles, great inertia, tree structure of production processes (from roots up to the leaves, high level of investments etc. These characteristics resulted in some specifics of production logistics. This article deals with these specifics and explains it using the conditions of production processes of continuous slab casting, their heating in push furnaces at rolling temperature and rolling itself in hot wideband steel mill.

Quality of some Nigerian coals as a blending stock in metallurgical ...

African Journals Online (AJOL)

Lafia- Obi/foreign coals blends possess lower ash and better rheological properties compared to Chikila/foreign coal composites which have high ash and poor rheological properties. These together suggest that amongst the two Nigerian coals, Lafia-Obi is superior for blending with the foreign ones in metallurgical coke ...

Radiation protection aspects in importing metallic scraps

International Nuclear Information System (INIS)

Risica, S.; Di Ciaccio, P.

1996-09-01

The meeting deals with radiation protection problems caused by the possibility that radioactive metal scraps or radioactive sources hidden in the scraps, may arrive in a foundry. The importance of this issue and of rational and systematic solutions is showed by several accidents, happened in the past in numerous countries, by many signals in Italy and by some papers published in international scientific journals or reports issued by authorities and institutions in different countries

Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report. Third quarter, 1994

International Nuclear Information System (INIS)

1994-12-01

During third quarter 1994, samples from AMB groundwater monitoring wells at the Metallurgical Laboratory Hazardous Waste Management Facility (Met Lab HWMF) were analyzed for selected heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Eight parameters exceeded standards during the quarter. As in previous quarters, tetrachloroethylene and trichloroethylene exceeded final Primary Drinking Water Standards (PDWS). Bis(2-ethylhexyl) phthalate exceeded final PDWS in one well. Aluminum, iron, manganese, tin, and total organic halogens exceeded the Savannah River Site (SRS) Flag 2 criteria. Groundwater flow direction and rate in the M-Area Aquifer Zone were similar to previous quarters. Conditions affecting determination of groundwater flow directions and rates in the Upper Lost Lake Aquifer Zone, Lower Lost Lake Aquifer Zone, and the Middle Sand Aquifer Zone of the Crouch Branch Confining Unit were also similar to previous quarters. During second quarter 1994, SRS received South Carolina Department of Health and Environmental Control approval for constructing five point-of-compliance wells and two plume definition wells near the Met Lab HWMF. This project began in July 1994 and is complete; however, analytical data from these wells is not available yet

Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

Energy Technology Data Exchange (ETDEWEB)

Liu, Z.H., E-mail: AZHLIU@ntu.edu.sg; Zhang, D.Q., E-mail: ZHANGDQ@ntu.edu.sg; Sing, S.L., E-mail: SING0011@e.ntu.edu.sg; Chua, C.K., E-mail: MCKCHUA@ntu.edu.sg; Loh, L.E., E-mail: LELOH1@e.ntu.edu.sg

2014-08-15

Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV{sub 0.1}) to the copper region (72 ± 3 HV{sub 0.1}). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM.

Process for converting coal into liquid fuel and metallurgical coke

Science.gov (United States)

Wolfe, Richard A.; Im, Chang J.; Wright, Robert E.

1994-01-01

A method of recovering coal liquids and producing metallurgical coke utilizes low ash, low sulfur coal as a parent for a coal char formed by pyrolysis with a volatile content of less than 8%. The char is briquetted and heated in an inert gas over a prescribed heat history to yield a high strength briquette with less than 2% volatile content.

Manufacturing method of the bronze metallic filters

International Nuclear Information System (INIS)

Krivij, N.; Suwardjo, W.; Garcia, L.; Cores, A.; Formoso, A.

1997-01-01

Granulated (spherical) powders of bronze have been produced by spraying molten metal with gas at high pressure in the experimental industrial installation belonging to the Metallurgical Research Centre (CIME) in Havana City. A physical-chemical and technological characterisation of the spherical bronze powder has been carried out and the optimum parameters have been determined from these powders. The mechanical properties of these filters can satisfactorily rival in applications such as in motor transport goods, in industry and agriculture. (AUthor)

Centralised process control of the metallurgical operation at Roessing, South West Africa/Namibia

International Nuclear Information System (INIS)

Thomas, R.; Erlank, B.

1987-01-01

A Honeywell TDC 2000 central process control system was installed at Roessing in 1984. The system controls the metallurgical operations from crushing to the finished product of uranium oxide and manufacture of sulphuric acid. The operation was previously controlled from nine separate local control rooms. The paper briefly reviews the design and commissioning of the control system on an operating plant and discusses the impact on manpower organisation and training needs. Development of the process control system during its first two years of operation is reviewed and a summary is given of the current status of computer control at Roessing. The impact of the new system on overall plant operation and performance efficiency is also briefly described. In conclusion, future developments of computer control and overall optimisation of metallurgical operations are reviewed

Sediment matrix characterization as a tool for evaluating the environmental impact of heavy metals in metal mining, smelting, and ore processing areas.

Science.gov (United States)

Ružičková, Silvia; Remeteiová, Dagmar; Mičková, Vladislava; Dirner, Vojtech

2018-02-21

In this work, the matrix characterization (mineralogy, total and local chemical composition, and total organic (TOC) and inorganic carbon (TIC) contents) of different types of sediments from mining- and metallurgy-influenced areas and the assessment of the impact of the matrix on the association of potentially hazardous metals with the mineral phases of these samples, which affect their mobility in the environment, are presented. For these purposes, sediment samples with different origins and from different locations in the environment were analyzed. Anthropogenic sediments from metal-rich post-flotation tailings (Lintich, Slovakia) represent waste from ore processing, natural river sediments from the Hornád River (Košice, Slovakia) represent areas influenced predominantly by the metallurgical industry, and lake sediments from a water reservoir Ružín (inflow from the Hornád and Hnilec Rivers, Slovakia) represent the impact of the metallurgical and/or mining industries. The total metal contents were determined by X-ray fluorescence (XRF) analysis, the local chemical and morphological microanalysis by scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS), and the TOC and TIC contents by infrared (IR) spectrometry. The mobility/bioavailability of Cu, Pb, and Zn in/from sediments at the studied areas was assessed by ethylenediaminetetraacetic acid (EDTA) and acetic acid (AA) extraction and is discussed in the context of the matrix composition. The contents of selected potentially hazardous elements in the extracts were determined by the high-resolution continuum source flame atomic absorption spectrometry (HR-CS FAAS).

Effect of friction time on mechanical and metallurgical properties of continuous drive friction welded Ti6Al4V/SUS321 joints

International Nuclear Information System (INIS)

Li, Peng; Li, Jinglong; Salman, Muhammad; Liang, Li; Xiong, Jiangtao; Zhang, Fusheng

2014-01-01

Highlights: • The effect of friction time on the microstructure and joint strength was studied. • The fit of burn-off lengths at different times yields a simple equation. • The longer friction time leads to oversized flash in Ti6Al4V side and overgrown IMCs. • An IMZ with width less than 3 μm is beneficial to make a strong metallurgical bond. • The average strength of 560 MPa is obtained and higher than ever reported results. - Abstract: Dissimilar joint of Ti6Al4V titanium alloy and SUS321 stainless steel was fabricated by continuous drive friction welding. The effect of friction time on the mechanical properties was evaluated by hardness measurement and tensile test, while the interfacial microstructure and fracture morphologies were analyzed by scanning electron microscope, energy dispersive spectroscope and X-ray Diffraction. The results show that the tensile strength increases with friction time under the experimental conditions. And the maximum average strength 560 MPa, which is 90.3% of the SUS321 base metal, is achieved at a friction time of 4 s. For all samples, studied fracture occurred along the joint interface, where intermetallic compounds like FeTi, Fe 2 Ti, Ni 3 (Al, Ti) and Fe 3 Ti 3 O and many other phases were formed among elements from the two base metals. The width of intermetallic compounds zone increases with friction time up to 3 μm, below which it is beneficial to make a strong metallurgical bond. However, the longer friction time leads to oversized flash on the Ti6Al4V side and overgrown intermetallic compounds. Finally the optimized friction time was discussed to be in the range of 2–4 s, under which the sound joint with good reproducibility can be expected

Analysis on environmental impact of radiation from metallurgical project for rare metals

International Nuclear Information System (INIS)

Xia Zitong; Zhang Baozeng

2012-01-01

Rare metals are the composition of many high-property metal materials, which has a wide range of uses in the field of national defense advanced science technology. Since Ta-Nb material is associated radioactive mineral resources, and it contains high radionuclide, resulting in some radioactive indicators in process and workplace of the Ta-Nb smelting projects were significantly higher than that of the surrounding environmental radiation background. Based on the analysis of Ta-Nb smelting projects, the major sources of pollution were identified. and the possible radiation impact of the project was analyzed and evaluated, corrective measures on the process layout were also proposed, and reasonable suggestions of how to optimize the radiation protection were made. (authors)

A thermo-metallurgical constitutive law of steels for structural mechanics

International Nuclear Information System (INIS)

Waeckel, Francois

1994-01-01

The aim of this work is to include the metallurgical behaviour of steels (and specifically their phases transformations) into thermo-mechanical studies. For this, a new model of aniso-thermal phase transformations during the cooling stage is proposed. Developed in the thermodynamics framework of simple materials with memory variables, its originality lies in the choice of the temperature time derivative T as independent variable. The identification and the transformation rates computation use the C.C.T. diagrams which are considered as families of particular solutions of evolution equations. The validation shows ability of the model to simulate all C.C.T. deductible tests. Furthermore, for some tests not included into the C.C.T., the numerical results remain good and the model, from which evolution equation form has been let free, allows to incorporate them to the identification data without modifying the C.C.T. simulation accuracy. Lastly, to take into account structural transformations mechanical effects, some currently used models have been introduced, together with the metallurgical model, in a finite element code. They allow whole quenching or welding simulations (up to residual stresses) as demonstrated by application examples. (author) [fr

Metallurgical behavior of fine fractions of copper sulfide minerals in a combined process of modified flotation and agitated bio leaching

International Nuclear Information System (INIS)

Ibanez, J. P.; Ipinza, J.; Collao, N.; Ahlborn, G.

2007-01-01

The metallurgical behaviour of fine fraction of copper sulfide minerals of Compania Minera Quebrada Blanca S. A. was studied by concentration through flotation in aqueous media modified by alcohol followed by bio leaching of the concentrates. By using a 1% v/v of methanol, the metallurgical recovery of copper reaches 88%, while the iron recovery was 43%, the weight recovery was 18%, which indicates a high selectivity. these concentrates were then bio leached with and without nutrient medium, reaching 80% of copper recovery after 10 and 17 days, respectively. then, it is possible to conclude that this concentration-bio leaching metallurgical process is a promising route for copper recovery from the fine fraction of sulfide minerals. (Author) 24 refs

Metal/graphite - composites in fusion engineering

International Nuclear Information System (INIS)

Staffler, R.; Kneringer, G.; Kny, E.; Reheis, N.

1995-01-01

Metal/graphite composites have been well known in medical industry for many years. X-ray tubes used in modern radiography, particulary in computerized tomography are equipped with rotating targets able to absorb a maximum of heat in a given time. Modern rotating targets consist of a refractory metal/graphite composite. Today the use of graphite as a plasma facing material is one predominant concept in fusion engineering. Depending on the thermal load, the graphite components have to be directly cooled (i.e. divertor plates) or inertially cooled (i.e. firstwall tiles). In case of direct cooling a metallurgical joining such as high temperature brazing between graphite and a metalic cooling structure shows the most promising results /1/. Inertially cooled graphite tiles have to be joined to a metallic backing plate in order to get a stable attachment to the supporting structure. The main requirements on the metallic partner of a metal/graphite composite and in the first wall area are: high melting point, high thermal strength, high thermal conductivity, low vapour pressure and a thermal expansion matching that of graphite. These properties are typical for the refractory metals such as molybdenum, tungsten and their alloys. (author)

Recycling of the rare earth oxides from spent rechargeable batteries using waste metallurgical slags

Directory of Open Access Journals (Sweden)

Tang K.

2013-01-01

Full Text Available A high temperature process for recycling spent nickel-metal hydride rechargeable batteries has been recently developed at SINTEF/NTNU. The spent battery modules were first frozen with liquid nitrogen for the de-activation and brittle fracture treatment. The broken steel scraps and plastics were then separated by the mechanical classification and magnetic separation. The remaining positive and negative electrodes, together with the polymer separator, were heated to 600-800oC in order to remove the organic components and further separate the Ni-based negative electrode. XRF analyses indicate that the heat-treated materials consist mainly of nickel, rare earth and cobalt oxides. The valuable rare earth oxides were further recovered by the high-temperature slagging treatment. The waste metallurgical slags, consist mainly of SiO2 and CaO, were used as the rare earth oxide absorbent. After the high temperature slagging treatment, over 98% of nickel and cobalt oxides were reduced to the metal phase; meanwhile almost all rare earth oxides remain in the molten slags. Furthermore, EPMA and XRF analyses of the slag samples indicate that the rare earth oxides selectively precipitate in the forms of solid xSiO2•yCaO•zRe2O3. The matrix of slag phase is Re2O3 deficient, typically being less than 5 wt%. This provides a sound basis to further develop the high-temperature process of concentrating the Re2O3 oxides in slags.

Metallurgical Characterization of a Weld Bead Coating Applied by the PTA Process on the D2 Tool Steel

Directory of Open Access Journals (Sweden)

Ali Tahaei

Full Text Available Abstract In this investigation, a nickel-base powder mixed with tungsten carbide particles was applied by Plasma Transferred Arc welding (PTA on the surface of the D2 cold work tool steel to improve surface quality and to extend its lifetime during applications. The Design of Experiment (DoE method was applied to obtain the appropriate combination of hardfacing parameters and to run the minimum number of tests. Current, travel speed and preheat were considered as variable parameters. These parameters are important to reach a final layer with an appropriate bead geometry accompanied with good metallurgical properties. All samples were prepared for metallurgical investigations and the effect of process parameters on the weld bead geometry was considered. For each experiment run, weld bead geometry parameters were measured including dilution, penetration and reinforcement. Microstructures and the distribution of tungsten carbide particles after welding were analyzed by Optical Microscopy (OM and Scanning Electron Microscopy (SEM equipped with an EDS microprobe. In addition, hardness tests were performed to evaluate the mechanical properties of the weld bead layers. Finally, among all the experiments, the best sample with appropriate bead geometry and microstructure was selected.

QEM*SEM: a necessary tool in the metallurgical evaluation of ore bodies

International Nuclear Information System (INIS)

Creelman, R.A.; Gottlieb, P.; Sutherland, D.; Jackson, R.

1989-01-01

The QEM*SEM system for automated image analysis of mineral samples is described. Details of the equipment are given together with information on the methods of measurement. Finally some practical applications are described where QEM*SEM has been used for the solution of metallurgical problems. 14 refs., 1 fig

SECI model and facilitation in change management in metallurgical enterprise

Directory of Open Access Journals (Sweden)

K. Grzybowska

2013-04-01

Full Text Available Organisational change management is not efficient without gaining and sharing knowledge by the members of the enterprise. Both in the conditions of relative organisational stability and in organisational chaos resulting from dynamic introduction and management of changes there is a constant need of improvement and of shaping competences and distribution of knowledge in the enterprise. The publication presents key programs of building knowledge conducted in a metallurgical enterprise.

Metallurgical Bonding Development of V-4Cr-4Ti Alloy for the DIII-D Radiative Divertor Program

International Nuclear Information System (INIS)

Smith, J.P.; Johnson, W.R.; Trester, P.W.

1998-01-01

General Atomics (GA), in conjunction with the Department of Energy's (DOE) DIII-D Program, is carrying out a plan to utilize a vanadium alloy in the DIII-D tokamak as part of the DIII-D Radiative Divertor (RD) upgrade. The V-4Cr-4Ti alloy has been selected in the U.S. as the leading candidate vanadium alloy for fusion applications. This alloy will be used for the divertor fabrication. Manufacturing development with the V-4Cr-4Ti alloy is a focus of the DIII-D RD Program. The RD structure, part of which will be fabricated from V-4Cr-4Ti alloy, will require many product forms and types of metal/metal bonded joints. Metallurgical bonding methods development on this vanadium alloy is therefore a key area of study by GA. Several solid state (non-fusion weld) and fusion weld joining methods are being investigated. To date, GA has been successful in producing ductile, high strength, vacuum leak tight joints by all of the methods under investigation. The solid state joining was accomplished in air, i.e., without the need for a vacuum or inert gas environment to prevent interstitial impurity contamination of the V-4Cr-4Ti alloy

Analysis of Chemical Composition of Non-Ferrous Metal Items from the Ananyino Burial Ground

Directory of Open Access Journals (Sweden)

Saprykina Irina А.

2016-03-01

Full Text Available The article presents results of an analysis conducted by the authors in order to study chemical composition of items from non-ferrous metals found on the Ananyino burial ground. A number of research methods, including OES, XRF and TXRF was applied to study a selection of 387 samples of arrow- and spearheads, celts, tail-pieces, warhammers, poleaxes, knives and daggers, as well as items of attire and jewelry, some sporadic details of harness and bridle. The fi ndings are quite comparable. The results were classifi ed by the geochemical principle of 1,0% alloyage threshold. It was found out that the sample primarily consists of copper items, including “pure” copper and copper with a wide range of trace elements (particularly, Ni, As, Sb. The core (48% consists of copper items with traces of antimony and arsenic, or “pure” copper (7%, tin or triple bronze (40%; it also includes some other types of alloys based on copper or silver (5%. As the analysis has shown, complex ores seem to be the most probable source of copper. Traditionally, the Urals, the Sayan and the Altay Mountains, Kazakhstan and the Northern Caucasus were regarded as the most probable minefi elds to supply ores to the barren regions of Eastern Europe. While ore sources for products made of metallurgical “pure” copper are localized within the Ural mining and metallurgical region, metal sources for items cast from different groups of alloys (rather than imports of ready-made products require further research.

Ferromagnetism and spin glass ordering in transition metal alloys (invited)

Science.gov (United States)

Crane, S.; Carnegie, D. W., Jr.; Claus, H.

1982-03-01

Magnetic properties of transition metal alloys near the percolation threshold are often complicated by metallurgical effects. Alloys like AuFe, VFe, CuNi, RhNi, and PdNi are in general not random solid solutions but have various degrees of atomic clustering or short-range order (SRO), depending on the heat treatment. First, it is shown how the magnetic ordering temperature of these alloys varies with the degree of clustering or SRO. Second, by systematically changing this degree of clustering or SRO, important information can be obtained about the magnetic phase diagram. In all these alloys below the percolation limit, the onset of ferromagnetic order is probably preceded by a spin glass-type ordering. However, details of the magnetic phase diagram near the critical point can be quite different alloy systems.

Effect of metallurgical variables on void swelling

International Nuclear Information System (INIS)

Johnston, W.G.; Lauritzen, T.; Rosolowski, J.H.; Turkalo, A.M.

1976-01-01

The mechanism of void swelling is reviewed briefly and the anticipated effects of metallurgical variables are described. Experimental results showing the effects of metallurgical variables are reviewed, most of the work being done by simulation methods employing charged particle bombardments to simulate reactor damage. Although the early emphasis was on structural variables such as grain size, cold work and precipitates to control swelling, it now seems that the practical reduction of swelling will be achieved by modifying alloy composition. Void swelling is strongly influenced by the relative amounts of Fe, Cr, and Ni in an alloy; the amount of swelling can be varied by three orders of magnitude by changing the relative amounts of the three elements in an austenitic ternary alloy. The effect of composition on swelling of a simple ferritic alloy will also be described. The swelling of a simple austenitic alloy of Fe, Cr, and Ni can be reduced by certain minor element additions. The most effective swelling inhibitors are Si, Ti, Zr, and Nb, and combinations of Si and Ti are synergetic. Swelling reductions of two orders of magnitude have been achieved with combined additions. Predictions of swelling in commercial solid solution alloys are made on the basis of the present knowledge of the effects of major composition and minor element additions. The predictions agree with experimental results. For more complex commercial alloys, predictions are made for the effects on swelling of heat treatments that cause changes in matrix composition. In some cases, heat treatment is expected to change the peak swelling by more than a factor of ten, and to shift the peak swelling temperature by almost 100 0 C. Sensitivity of swelling to detailed matrix composition places emphasis on the need for developing understanding of the stability of structure and local composition in an irradiation environment

Termination of the Special Metallurgical (SM) Building at Mound Laboratory: a final report

International Nuclear Information System (INIS)

Harris, W.R.; Kokenge, B.R.; Marsh, G.C.

1976-01-01

The report describes and highlights the more important factors associated with the termination of the Special Metallurgical (SM) Building at Mound Laboratory. As a result, a written record of the more important techniques and procedures is now available for reference by others involved in similar termination efforts. Included in this report is a description of the organizational units that were used in this effort along with a description of their responsibilities. A general description of the SM Building and a discussion of the more relevant procedures and equipment that were used are also presented. In addition, pertinent Health Physics information, such as personnel exposure, final wipe levels in the terminated facility, and assays of the structure, are provided. Based on the experience gained from this project, recommendations were made regarding the design of future radioactive material handling facilities so that when they are ultimately terminated the effort can be accomplished more efficiently

Online monitoring of corrosion behavior in molten metal using laser-induced breakdown spectroscopy

Science.gov (United States)

Zeng, Qiang; Pan, Congyuan; Li, Chaoyang; Fei, Teng; Ding, Xiaokang; Du, Xuewei; Wang, Qiuping

2018-04-01

The corrosion behavior of structure materials in direct contact with molten metals is widespread in metallurgical industry. The corrosion of casting equipment by molten metals is detrimental to the production process, and the corroded materials can also contaminate the metals being produced. Conventional methods for studying the corrosion behavior by molten metal are offline. This work explored the application of laser-induced breakdown spectroscopy (LIBS) for online monitoring of the corrosion behavior of molten metal. The compositional changes of molten aluminum in crucibles made of 304 stainless steel were obtained online at 1000 °C. Several offline techniques were combined to determine the corrosion mechanism, which was highly consistent with previous studies. Results proved that LIBS was an efficient method to study the corrosion mechanism of solid materials in molten metal.

Bioaccessibility of micron-sized powder particles of molybdenum metal, iron metal, molybdenum oxides and ferromolybdenum--Importance of surface oxides.

Science.gov (United States)

Mörsdorf, Alexander; Odnevall Wallinder, Inger; Hedberg, Yolanda

2015-08-01

The European chemical framework REACH requires that hazards and risks posed by chemicals, including alloys and metals, that are manufactured, imported or used in different products (substances or articles) are identified and proven safe for humans and the environment. Metals and alloys need hence to be investigated on their extent of released metals (bioaccessibility) in biologically relevant environments. Read-across from available studies may be used for similar materials. This study investigates the release of molybdenum and iron from powder particles of molybdenum metal (Mo), a ferromolybdenum alloy (FeMo), an iron metal powder (Fe), MoO2, and MoO3 in different synthetic body fluids of pH ranging from 1.5 to 7.4 and of different composition. Spectroscopic tools and cyclic voltammetry have been employed to characterize surface oxides, microscopy, light scattering and nitrogen absorption for particle characterization, and atomic absorption spectroscopy to quantify released amounts of metals. The release of molybdenum from the Mo powder generally increased with pH and was influenced by the fluid composition. The mixed iron and molybdenum surface oxide of the FeMo powder acted as a barrier both at acidic and weakly alkaline conditions. These findings underline the importance of the surface oxide characteristics for the bioaccessibility of metal alloys. Copyright © 2015 The Authors. Published by Elsevier Inc. All rights reserved.

A comparison of the metallurgical behaviour of dispersion fuels with uranium silicides and U6Fe as dispersants

International Nuclear Information System (INIS)

Nazare, S.

1984-01-01

In the past few years metallurgical studies have been carried out to develop fuel dispersions with U-densities up to 7.0 Mg U m -3 . Uranium silicides have been considered to be the prime candidates as dispersants; U 6 Fe being a potential alternative on account of its higher U-density. The objective of this paper is to compare the metallurgical behaviour of these two material combinations with regard to the following aspects: (1) preparation of the compounds U 3 Si, U 3 Si 2 and U 6 Fe; (2) powder metallurgical processing to miniature fuel element plates; (3) reaction behaviour under equilibrium conditions in the relevant portions of the ternary U-Si-Al and U-Fe-Al systems; (4) dimensional stability of the fuel plates after prolonged thermal treatment; (5) thermochemical behaviour of fuel plates at temperatures near the melting point of the cladding. Based on this data, the possible advantages of each fuel combination are discussed. (author)

Project development for mining-metallurgical complexes for production of uranium concentrates - an analysis and a methodology

International Nuclear Information System (INIS)

Ajuria G, S.; Blanco P, B.; Pena A, J.; Manzanera Q, C.

1978-10-01

Activities comprising the development of a project for a mining-metallurgical complex for production of uranium concentrates, from sampling and evaluation of an orebody until plant start-up, are analyzed. The analysis of the orebody, characterization of the ore, bench scale and pilot plant metallurgical studies, environmental studies and economic analyses of the project are described. The mining project and mine preparation and engineering and construction of the plant are reviewed in less detail. The estimated time lapse for the development of a typical project under ideal conditions is 66 months. A bar diagram is included showing an approximate timetable for each activity. (author)

Bio-processing of solid wastes and secondary resources for metal extraction – A review

International Nuclear Information System (INIS)

Lee, Jae-chun; Pandey, Banshi Dhar

2012-01-01

Highlights: ► Review focuses on bio-extraction of metals from solid wastes of industries and consumer goods. ► Bio-processing of certain effluents/wastewaters with metals is also included in brief. ► Quantity/composition of wastes are assessed, and microbes used and leaching conditions included. ► Bio-recovery using bacteria, fungi and archaea is highlighted for resource recycling. ► Process methodology/mechanism, R and D direction and scope of large scale use are briefly included. - Abstract: Metal containing wastes/byproducts of various industries, used consumer goods, and municipal waste are potential pollutants, if not treated properly. They may also be important secondary resources if processed in eco-friendly manner for secured supply of contained metals/materials. Bio-extraction of metals from such resources with microbes such as bacteria, fungi and archaea is being increasingly explored to meet the twin objectives of resource recycling and pollution mitigation. This review focuses on the bio-processing of solid wastes/byproducts of metallurgical and manufacturing industries, chemical/petrochemical plants, electroplating and tanning units, besides sewage sludge and fly ash of municipal incinerators, electronic wastes (e-wastes/PCBs), used batteries, etc. An assessment has been made to quantify the wastes generated and its compositions, microbes used, metal leaching efficiency etc. Processing of certain effluents and wastewaters comprising of metals is also included in brief. Future directions of research are highlighted.

Correlation Between the Efficiency of Machinery and Equipment and the Productivity of Workers and its Effect on the Performance of a Metallurgical Undertaking

Directory of Open Access Journals (Sweden)

Kulawik, A.

2007-01-01

Full Text Available In this paper the example of procedure of life and objectify work effectiveness analysis in metallurgical enterprise were presented. Besides, on the example of chosen units of metallurgical enterprise, results of analysis - based on methodic proposed in the article - were discussed.

Metallurgical sessions. Second ALAMET congress (held in) Buenos Aires, Argentina, 6-10 May 1991

International Nuclear Information System (INIS)

1991-01-01

This congress was held in Buenos Aires, Argentine Republic, on May 6-10, 1991, gathering experts from all over the world. The present volume includes the papers presented at the Metallurgical Sessions - II. ALAMET Congress [es

Characterization of metallurgical and mechanical properties on the multi-pass welding of Inconel 625 and AISI 316L

Energy Technology Data Exchange (ETDEWEB)

Kumar, K. Gokul; Ramkumar, K. Devendranath; Arivazhagan, N. [VIT University, Vellore (India)

2015-03-15

This article investigated the weldability, metallurgical and mechanical properties of Inconel 625 and AISI 316L stainless steel weldments obtained by continuous current (CC) and pulsed current (PC) gas tungsten arc welding (GTAW) processes employing ERNiCr-3 and ER2209 fillers. Microstructure studies showed the migrated grain boundaries at the weld zone of ERNiCr-3 weldments and multidirectional grain growth for ER2209 weldments. It was inferred from the tension tests that the fracture occurred at the parent metal of AISI 316L in all the cases. Charpy V-notch impact tests accentuated that the CCGTA weldments employing ERNiCr-3 filler offered better impact toughness of 77 J at room temperature. Further a detailed study has been carried out to analyze the structure - property relationships of these weldments using the combined techniques of scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis.

Using graphitic foam as the bonding material in metal fuel pins for sodium fast reactors

International Nuclear Information System (INIS)

Karahan, Aydın; Kazimi, Mujid S.

2013-01-01

The study evaluates the possible use of graphite foam as the bonding material between U–Pu–Zr metallic fuel and steel clad for sodium fast reactor applications using FEAST-METAL fuel performance code. Furthermore, the applicability of FEAST-METAL to the advanced fuel designs is demonstrated. Replacing the sodium bond with a chemically stable foam material would eliminate fuel clad metallurgical interactions, and allow for fuel swelling under low external stress. Hence, a significant improvement is expected for the steady state and transient performance. FEAST-METAL was used to assess the thermo-mechanical behavior of the new fuel form and a reference metallic fuel pin. Nearly unity conversion ratio, 75% smear density U–15Pu–6Zr metallic fuel pin with sodium bond, and T91 cladding was selected as a reference case. It was found that operating the reference case at high clad temperatures (600–660 °C) results in (1) excessive clad wastage formation/clad thinning due to lanthanide migration and formation of brittle phases at clad inner surface, and (2) excessive clad hoop strain at the upper axial section due mainly to the occurrence of thermal creep. The combination of these two factors may lead to cladding breach. The work concludes that replacing the sodium bond with 80% porous graphite foam and reducing the fuel smear density to 70%, it is likely that the fuel clad metallurgical interaction would be eliminated while the fuel swelling is allowed without excessive fuel clad mechanical interaction. The suggested design appears as an alternative for a high performance metallic fuel design for sodium fast reactors

Using graphitic foam as the bonding material in metal fuel pins for sodium fast reactors

Energy Technology Data Exchange (ETDEWEB)

Karahan, Aydın, E-mail: karahan@alum.mit.edu; Kazimi, Mujid S.

2013-10-15

The study evaluates the possible use of graphite foam as the bonding material between U–Pu–Zr metallic fuel and steel clad for sodium fast reactor applications using FEAST-METAL fuel performance code. Furthermore, the applicability of FEAST-METAL to the advanced fuel designs is demonstrated. Replacing the sodium bond with a chemically stable foam material would eliminate fuel clad metallurgical interactions, and allow for fuel swelling under low external stress. Hence, a significant improvement is expected for the steady state and transient performance. FEAST-METAL was used to assess the thermo-mechanical behavior of the new fuel form and a reference metallic fuel pin. Nearly unity conversion ratio, 75% smear density U–15Pu–6Zr metallic fuel pin with sodium bond, and T91 cladding was selected as a reference case. It was found that operating the reference case at high clad temperatures (600–660 °C) results in (1) excessive clad wastage formation/clad thinning due to lanthanide migration and formation of brittle phases at clad inner surface, and (2) excessive clad hoop strain at the upper axial section due mainly to the occurrence of thermal creep. The combination of these two factors may lead to cladding breach. The work concludes that replacing the sodium bond with 80% porous graphite foam and reducing the fuel smear density to 70%, it is likely that the fuel clad metallurgical interaction would be eliminated while the fuel swelling is allowed without excessive fuel clad mechanical interaction. The suggested design appears as an alternative for a high performance metallic fuel design for sodium fast reactors.

Possibilities of Formation of Dioxins and Furans in Metallurgical Processes as well as Methods of their Reduction

Directory of Open Access Journals (Sweden)

Holtzer, M.

2007-01-01

Full Text Available The metallurgical industry, among others, generates various kinds of wastes: gaseous, dusts, wastes and sewage. Special attention of the European Union is directed towards the elimination or significant reduction of the gaseous-dust contamination emissions including the most hazardous compounds, such as dioxins and furans. In the article the sources of dioxins and furans in metallurgical industry are described along with the reduction methods of these pollutants. Particularly the activities recommended as the Best Available Techniques (BAT in order to reduce the PCDD/PCDF emission from sintering processes, non-ferrous metallurgy and foundry engineering have been presented.

Evaluation of the properties of the CaCO3CaO system for metallurgical use

International Nuclear Information System (INIS)

Tapia, O.; Grijalva, M.; Rodriguez, A.; Formoso, A.

1999-01-01

The principal goal of this work, is to make a preliminary and comparative study on the physical chemistry, structural and thermal properties of the metallurgical lime production using experimental, and in some cases industrial measurements. This is important, because the characterization of the CaCO 3 CaO system, predicts the dissolution grade of the lime on the slag solution in the steel making. The mineral is located on the border of Michoacan (Lazaro Cardenas)and the Guerrero states (La Union) Mexico. This study evidences limited properties of this lime, which is due to the thermal and physical chemistry behaviour of the obtained results of this material. However, it is necessary to make a study in the future about the kinetic behavior during decomposition. This is necessary because it is important to obtain an increase in the basic oxides concentration and a decrease in the loss of ignition, which is important for the competitive lime production. (Author) 25 refs

Environmental degradation of materials and corrosion control in metals

International Nuclear Information System (INIS)

Lou, J.; Elboujdaini, M.; Shoesmith, D.; Patnaik, P.C.

2003-01-01

The first International Symposium on Environmental Degradation of Materials and Corrosion Control In Metals (EDMCCM), held in Quebec City in 1999, was very successful. Encouraged by this success. the Metallurgical Society of CIM organized the Second International Conference in what is hoped will be an on-going series. This meeting was held in Vancouver, British Columbia, Canada, in August 2003. The objective of this conference was to provide a wide-ranging forum for the discussion of recent developments in the study and understanding of corrosion degradation of metals and alloys and the variety of processes by which corrosion damage accumulates. The scope of the meeting ranged from the fundamental to the very applied with a primary emphasis on the inter-relationships between chemical, electrochemical, mechanical and metallurgical features of corrosion. This symposium was an excellent forum for the exchange of ideas and approaches between generally disparate fields of endeavour. The success of the symposium can be gauged from the large number of papers presented and the outstanding level of international participation, with authors from China, Iran, Japan, North America, Russia, United Kingdom and Venezuela. In addition authors from six Canadian provinces (Alberta, British Columbia, New Brunswick, Ontario, Quebec, Saskatchewan) participated. Six keynote presentations covered a wide range of topics and industries in corrosion and corrosion control, and a total 45 papers were presented, spread over three days in six individual sessions; Electrochemistry and Corrosion of Metals, Corrosion and Cracking Behaviour. Hydrogen in Steel and Pipeline Corrosion, Corrosion Case Studies and Applications, Characterization of Corrosion Behaviour, and Corrosion Protection Coatings. (author)

Metal/graphite - composites in fusion engineering

International Nuclear Information System (INIS)

Staffler, R.; Kneringer, G.; Kny, E.; Reheis, N.

1989-01-01

Metal/graphite composites have been well known in medical industry for many years. X-ray tubes used in modern radiography, particularly in computerized tomography are equipped with rotating targets able to absorb a maximum of heat in a given time. Modern rotating targets consist of a refractory metal/graphite composite. Today the use of graphite as a plasma facing material is one predominant concept in fusion engineering. Depending on the thermal load, the graphite components have to be directly cooled (i.e. divertor plates) or inertially cooled (i.e. firstwall tiles). In case of direct cooling a metallurgical joining such as high temperature brazing between graphite and a metallic cooling structure shows the most promising results /1/. Inertially cooled graphite tiles have to be joined to a metallic backing plate in order to get a stable attachment to the supporting structure. The main requirements on the metallic partner of a metal/graphite composite used in the first wall area are: high melting point, high thermal strength, high thermal conductivity, low vapor pressure and a thermal expansion matching that of graphite. These properties are typical for the refractory metals such as molybdenum, tungsten and their alloys. 4 refs., 13 figs., 1 tab

IOLOGICAL IMPORTANCE AND TOXICITY OF HEAVY METALS FOR BIOTA OF FRESHWATER BODIES (REVIEW

Directory of Open Access Journals (Sweden)

I. Hrytsyniak

2014-06-01

Full Text Available Purpose. To investigate the sources of scientific information on biological functions of heavy metals (Fe, Zn, Mn, Cu, Ni, Co, Pb, Cd and their negative effect on biota of fresh water bodies. Findings. A review of works of a variety of scientists showed that the majority of the studied heavy metals (Fe, Zn, Mn, Cum and Co played an important role in vital functions of freshwater organisms. The significance of other studied heavy metals (Ni, Pb, and Cd is probable or unknown. Besides biological importance, we also know about toxicity of heavy metals – a group of mineral polluting substances, which are the most distributed and dangerous for biota. Their negative effect includes drastic deterioration of conditions for existence of the majority of aquatic organisms, some species disappear, others reduce their number, components of trophic chains are lost, links in ecosystems become broken, and productivity of biocenoses decreases. Practical value. An array of generalized information will be useful for scientists who investigate freshwater ecosystems and effect of toxicants on them, in particular heavy metals.

Some results of medical researches at Ulba Metallurgical Plant

Energy Technology Data Exchange (ETDEWEB)

Artemieva, G.I.; Novikov, V.G.; Savchuk, V.V. [Ulba Metallurgical Plant, Ust-Kamenogorsk (Kazakhstan)

1998-01-01

The results of 45-years medical researches at beryllium production of Ulba Metallurgical Plant are summarized in this report. Statistic data on different kinds of occupational diseases, related to beryllium production and the dynamics of changing occupational diseases with the development of beryllium production, are given there. Data on average duration of life of occupational disease patients are presented in the report. It includes the description of problems, related to berylliosis diagnosis. Issues, connected to beryllium production effect on health of man, located nearby beryllium production are also discussed there as well. (author)

A unified dislocation density-dependent physical-based constitutive model for cold metal forming

Science.gov (United States)

Schacht, K.; Motaman, A. H.; Prahl, U.; Bleck, W.

2017-10-01

Dislocation-density-dependent physical-based constitutive models of metal plasticity while are computationally efficient and history-dependent, can accurately account for varying process parameters such as strain, strain rate and temperature; different loading modes such as continuous deformation, creep and relaxation; microscopic metallurgical processes; and varying chemical composition within an alloy family. Since these models are founded on essential phenomena dominating the deformation, they have a larger range of usability and validity. Also, they are suitable for manufacturing chain simulations since they can efficiently compute the cumulative effect of the various manufacturing processes by following the material state through the entire manufacturing chain and also interpass periods and give a realistic prediction of the material behavior and final product properties. In the physical-based constitutive model of cold metal plasticity introduced in this study, physical processes influencing cold and warm plastic deformation in polycrystalline metals are described using physical/metallurgical internal variables such as dislocation density and effective grain size. The evolution of these internal variables are calculated using adequate equations that describe the physical processes dominating the material behavior during cold plastic deformation. For validation, the model is numerically implemented in general implicit isotropic elasto-viscoplasticity algorithm as a user-defined material subroutine (UMAT) in ABAQUS/Standard and used for finite element simulation of upsetting tests and a complete cold forging cycle of case hardenable MnCr steel family.

Regional distribution of the metallurgical industry in the Czech Republic

OpenAIRE

T. Sadilek

2017-01-01

The aim of the article is to present the regional distribution of the metallurgical industry in the Czech Republic and to describe the specific factors which determine the localization of the industry in Czech regions. In order to achieve that goal, traditional tools of regional analysis are used, such as concentration analysis, used in business-to-business marketing, which does not describe the absolute size of the industry, but its relative size, focusing on the relation between the employe...

AUTOMATION OF OPERATIONAL CONTROL OF DATA FLOWS OF THE METALLURGICAL ENTERPRISE ORGANIZATIONAL STRUCTURE

Directory of Open Access Journals (Sweden)

A. N. Chichko

2006-01-01

Full Text Available New method for creation of models of operative control of enterprise is offered. The computer variant of the organizational structure, based on analysis of the charging dynamics of control units, is offered and illustrated at the example of one of organizational structures of Belorussian metallurgical works.

Ice core based Pb pollution from gasoline in South America in the context of a 2000 year metallurgical history

Science.gov (United States)

Eichler, Anja; Gramlich, Gabriela; Kellerhals, Thomas; Tobler, Leonhard; Schwikowski, Margit

2015-04-01

Lead (Pb) is highly neurotoxic and, in contrast to many other heavy metals including cobalt, copper, and zinc, it has no beneficial effects to humans even at low concentrations. The introduction of leaded gasoline in the 1920s initiated a period of unabated growth in the global emissions of Pb. Prior to the onset of leaded gasoline phase-out in the 1970s, atmospheric Pb levels increased dramatically. Long-term histories of Pb pollution in Eastern and Western Europe, Asia, and North America suggest that emissions from leaded gasoline within the Northern Hemisphere are dominant compared to that from metallurgy and coal combustion during the second half of the 20th century. However, there is no equivalent data for Southern America. Although exploitation of the extensive polymetallic deposits of the Andean Altiplano in South America since pre-colonial times has caused substantial emissions of neurotoxic Pb into the atmosphere, its historical significance compared to recent Pb pollution from leaded gasoline is not yet resolved. Here we present the first comprehensive, high-resolution two millennia Pb emission history for South America, based on ice core records of Pb concentrations, Pb enrichment factors (EFs), and Pb isotope ratios from Illimani glacier in Bolivia. Complementary to local air pollution recorded in lake sediments, ice cores from mid latitude glaciers provide information about more extended source areas. Illimani is the highest mountain of the eastern Bolivian Andes and is located at the northeastern margin of the Bolivian Altiplano. The ice core Pb deposition history revealed enhanced Pb EFs due to metallurgical processing for silver production during periods of the Tiwanaku/Wari culture (AD 450-950), the Inca empires (AD 1450-1532), colonial times (AD 1532-1900), and tin production at the beginning of the 20th century. After the 1960s 208Pb/207Pb ratios decreased significantly, whereas Pb EFs increased by a factor of three compared to the emission level

Laser-induced change of electrical resistivity of metals and its applications

Science.gov (United States)

Pawlak, Ryszard; Kostrubiec, Franciszek; Tomczyk, Mariusz; Walczak, Maria

2005-01-01

Applying of laser alloying for modification of electrical resistivity of metals with significant importance in electrical and electronic engineering and utilization of this method for producing passive elements of electric circuit have been presented. The alloyed metals were obtained by means of laser beams with different wave length and various mode of working (cw or pulse), by different methods for the supplying of alloying elements. It was possible to form alloyed layers of metals forming different types of metallurgical systems: with full (Cu-Au, Cu-Ni) or partial solubility (Mo-Ni, W-Ni, Cu-Al, Ag-Sn), insoluble (Mo-Au and Cu-Cr) and immiscible (Ag-Ni and Ni-Au) metals, with metallic as well as non-metallic additions (oxide). It has been shown as well that it is possible to achieve resistive elements modified in whole cross section, in a single technological process. The results of systematic investigations into the resistivity of alloyed metals in the temperature range of 77-450 K have been presented. The alloyed layers, obtained, were characterised by a range of resistivity from 2.8 x 10-8 Ωm (Cu-Cr) to 128 x 10-8 Ωm (W-Ni). The microstructure and composition of alloyed layers were examined by means of SEM-microscopy and EDX analyser. In selected cases it was shown how results of investigations could be utilized for modification of surface layer of contact materials or to optimize the resistance of laser welded joints. In addition the results of investigations of new developed microtechnology -- producing micro-areas with extremely high resistivity -- have been presented.

Review of New Technology for Preparing Crystalline Silicon Solar Cell Materials by Metallurgical Method

Science.gov (United States)

Li, Man; Dai, Yongnian; Ma, Wenhui; Yang, Bin; Chu, Qingmei

2017-11-01

The goals of greatly reducing the photovoltaic power cost and making it less than that of thermal power to realize photovoltaic power grid parity without state subsidies are focused on in this paper. The research status, key technologies and development of the new technology for preparing crystalline silicon solar cell materials by metallurgical method at home and abroad are reviewed. The important effects of impurities and defects in crystalline silicon on its properties are analysed. The importance of new technology on reducing production costs and improving its quality to increase the cell conversion efficiency are emphasized. The previous research results show that the raw materials of crystalline silicon are extremely abundant. The product of crystalline silicon can meet the quality requirements of solar cell materials: Si ≥ 6 N, P 1 Ω cm, minority carrier life > 25 μs cell conversion efficiency of about 19.3%, the product costs energy consumption energy consumption, low carbon and sustainable development are prospected.

Značaj emisije polikloriranih dibenzo-p-dioksina i dibenzofurana iz procesa proizvodnje željeza i čelika (Importance of Polychlorinated Dibenzo-p-dioxins and Dibenzofurans Emissions from Iron and Steel Production Processes

Directory of Open Access Journals (Sweden)

Šmit, Z.

2006-12-01

Full Text Available Metals and metallic products are fundamental to a large number of modern industries and steel is certainly one of the most significant metallurgical products. Steel and steel castings as universal production material, that provided the grounds for the contemporary industrialization process,will have a continuously irreplaceable role in the future, regardless of the fact that nowadays steel materials are often replaced by other materials (ceramics, polymers, etc., whenever it is technically required and cost-justified.The development of metallurgy and metallurgical processes is accompanied by pollution of the environment that directly or indirectly endangered the health of humans, certain animal and plant species, water resources systems, and soil. It also lead to increased erosion of material goodsand caused many other adverse social and economy-related effects.The integral steelworks concept has, for example, set off a significant increase in the number of emission sources and the increase of harmful substances concentration in the environment. The largest polluters have always been coking plants, iron ore agglomeration facilities, blast furnaces, steel mills, foundries and thermal energy plants.Numerous fundamental scientific research works have proven a series of adverse effects caused by uncontrolled emissions of harmful substances from these plants. Beside the considerable quantities of usual and well-known polluting substances such as sulfur and carbon oxides, fluorides,ammonia, benzene, heavy metals, phenols, cyanides, oil and grease, slag, used refractory material, metallic scrapings, sludge, dust, and scale, there are also relatively small pollutions with long-lasting effects that are hazardous even in their low concentrations and they rarely receivedue attention.This polluting substance group consists of persistent organic pollutions represented by polycyclic aromatic hydrocarbon (PAH, polychlorinated biphenyls (PCBs, polychlorinated

Metallurgical flow recognition by random signal analysis of stress wave emissions

International Nuclear Information System (INIS)

Woodward, B.

1973-01-01

The present study involves detailed random signal analysis of individual 'bursts' of emission with objective of 'reading' their frequency spectra to identify specific metallurgical mechanisms. Mild steel unnotched testpieces were used in the early stages of development of this research. From a fracture mechanics point of view this research could lead to a powerful nondestructive testing device allowing identification of interior, instead of only surface, deformation mechanisms. (author)

Concentración por tratamiento térmico de metales no férreos (Cu, Pb, Zn... contenidos en algunos residuos metalúrgicos

Directory of Open Access Journals (Sweden)

Menad, N.

1996-06-01

Full Text Available The main purpose of this paper is to describe the results of different thermal treatments of metallurgical wastes, under controlled atmospheres, in order to concentrate their valuable metals. All the results show the metallic concentration yield obtained for the different treatments.

Se describen los resultados de diferentes tratamientos térmicos bajo atmósferas controladas, de tres residuos procedentes de la metalurgia no férrea, con el fin de concentrar los valores metálicos que contienen (Cu, Pb, Zn,.... Los valores metálicos, así como sus rendimientos de concentración en los residuos de tratamiento, se consignan en todos los casos.

Ion-beam-mixing in metal-metal systems and metal-silicon systems

International Nuclear Information System (INIS)

Hung, L.

1984-01-01

The influence of energetic ion bombardment on the composition and structure of thin film materials and utilization of ion-beam-mixing techniques to modify interfacial reactions are reported in this thesis. The phase formation in metals by using ion mixing techniques has been studied. Upon ion irradiation of Al/Pt, Al/Pd and Al/Ni thin films, only the simplest intermetallic compounds of PdAl and NiAl were formed in crystalline structure, while the amorphous phase has been observed over a large range of composition. Ion mixing of Au/Cu bilayers resulted in the formation of substitutional solid solutions with no trace of ordered compounds. The formation of the ordered compound CuAu was achieved either by irradiation of bilayers with Ar ions at elevated substrate temperature or by irradiation of the mixed layers with He ions at relatively low temperature. In the Au/Al system several crystal compounds existed in the as-deposited samples. These phases remained crystalline or transformed into other equilibrium compounds upon ion irradiation. The results suggest that the phase formation by ion mixing is dependent on the high quench rate in the collision cascade region and the atomic mobility at the irradiation temperature. The argument can be applied to silicide forming systems. With near-noble metals, the mixed atoms are mobile and form metallurgically distinct phases. With refractory metals, amorphous phases are formed due to lack of atomic mobility

Measures to restore metallurgical mine wasteland using ecological restoration technologies: A case study at Longnan Rare Earth Mine

Science.gov (United States)

Rao, Yunzhang; Gu, Ruizhi; Guo, Ruikai; Zhang, Xueyan

2017-01-01

Whereas mining activities produce the raw materials that are crucial to economic growth, such activities leave extensive scarring on the land, contributing to the waste of valuable land resources and upsetting the ecological environment. The aim of this study is therefore to investigate various ecological technologies to restore metallurgical mine wastelands. These technologies include measures such as soil amelioration, vegetation restoration, different vegetation planting patterns, and engineering technologies. The Longnan Rare Earth Mine in the Jiangxi Province of China is used as the case study. The ecological restoration process provides a favourable reference for the restoration of a metallurgical mine wasteland.

Metallurgical bond between magnesium AZ91 alloy and aluminium plasma sprayed coatings

Czech Academy of Sciences Publication Activity Database

Kubatík, Tomáš František; Pala, Zdeněk; Neufuss, Karel; Vilémová, Monika; Mušálek, Radek; Stoulil, J.; Slepička, P.; Chráska, Tomáš

2015-01-01

Roč. 282, November (2015), s. 163-170 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Plasma spraying * AZ91 magnesium alloy * Aluminium * Metallurgical bond * X-ray diffraction Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.139, year: 2015 http://www.sciencedirect.com/science/article/pii/S0257897215303297

Integrating Fiber Optic Strain Sensors into Metal Using Ultrasonic Additive Manufacturing

Science.gov (United States)

Hehr, Adam; Norfolk, Mark; Wenning, Justin; Sheridan, John; Leser, Paul; Leser, Patrick; Newman, John A.

2018-03-01

Ultrasonic additive manufacturing, a rather new three-dimensional (3D) printing technology, uses ultrasonic energy to produce metallurgical bonds between layers of metal foils near room temperature. This low temperature attribute of the process enables integration of temperature sensitive components, such as fiber optic strain sensors, directly into metal structures. This may be an enabling technology for Digital Twin applications, i.e., virtual model interaction and feedback with live load data. This study evaluates the consolidation quality, interface robustness, and load sensing limits of commercially available fiber optic strain sensors embedded into aluminum alloy 6061. Lastly, an outlook on the technology and its applications is described.

Structure of deformed metals. Struktura deformirovannykh metallov

Energy Technology Data Exchange (ETDEWEB)

Bernshtein, M L

1977-01-01

A teaching aid for students at metallurgical and machine-building institutions of higher learning. It can also be used by engineering-technical personnel and scientists. A presentation is made of physical concepts on the mechanism of plastic deformation and its effect on fine structure, structure and properties of metals and alloys. An examination is made of the processes of recovery, polygonization and recrystallization during the heating of cold-deformed metals. The influence of thermal deformation is described to account for the interaction between admixture atoms and dislocations, phase and structural transformations. An examination is made of the phenomenon of superplasticity. Special attention is given to the process of hot deformation. An analysis is made of phenomena at the basis of hardening steel as a result of thermo-mechanical processing, including controlled rolling.

Conservation of mining and metallurgic arachaeologic wooden objects by impregnation and radiation curing

International Nuclear Information System (INIS)

Schaudy, R.; Slais, E.; Eibner, C.

1983-05-01

The conservation of mining and metallurgic archaeologic wooden objects of different grade of destruction by impregnation with radiation-curable impregnating agents followed by in-situ-curing with gamma rays is described. Dry objects have been consolidated after cautious cleaning, whereas wet findings had to be freezedried first. The results are discussed. (Author) [de

Mechanical and Metallurgical Properties of Various Nickel-Titanium Rotary Instruments

OpenAIRE

Shim, Kyu-Sang; Oh, Soram; Kum, KeeYeon; Kim, Yu-Chan; Jee, Kwang-Koo; Chang, Seok Woo

2017-01-01

The aim of this study was to investigate the effect of thermomechanical treatment on mechanical and metallurgical properties of nickel-titanium (NiTi) rotary instruments. Eight kinds of NiTi rotary instruments with sizes of ISO #25 were selected: ProFile, K3, and One Shape for the conventional alloy; ProTaper NEXT, Reciproc, and WaveOne for the M-wire alloy; HyFlex CM for the controlled memory- (CM-) wire; and TF for the R-phase alloy. Torsional fracture and cyclic fatigue fracture tests were...

Key Lake Mining Corporation metallurgical complex

International Nuclear Information System (INIS)

Lendrum, F.C.

1984-02-01

The Key Lake uranium mine is located in Saskatchewan, 550 km northeast of Saskatoon. It began operations in 1983, and is licensed and regulated by both Saskatchewan government agencies and the Canadian Atomic Energy Control Board. This report examines the metallurgical processes used at the mill and discusses the spills that occurred in the first four months the mine was in operation. It finds that all spills of an acidic nature in the mill were small amounts in the CCD or solution pretreatment sections. Contingency procedures are in place and sumps are capable of handling spills. The only major change in design contemplated will be converting the secondary crushing from the use of an impact crusher to the use of a semi-autogeneous grinding mill. The monitoring program set out by the AECB and Saskatchewan Environment is thorough. It monitors effluents and water pathways, and includes aquatic biota and sediments. Air monitoring is also required by Saskatchewan Environment

Deep cleaning of a metallurgical zinc leaching residue and recovery of valuable metals

Science.gov (United States)

Xing, Peng; Ma, Bao-zhong; Zeng, Peng; Wang, Cheng-yan; Wang, Ling; Zhang, Yong-lu; Chen, Yong-qiang; Wang, Shuo; Wang, Qiu-yin

2017-11-01

Huge quantities of zinc leaching residues (ZLRs) generated from zinc production are dumped continuously around the world and pose a potential environmental threat because of their considerable amounts of entrained heavy metals (mainly lead). Most ZLRs have not been properly treated and the valuable metals in them have not yet been effectively recovered. Herein, the deep cleaning of a ZLR and recovery of valuable metals via a hydrometallurgical route were investigated. The cleaning process consists of two essential stages: acid leaching followed by calcium chloride leaching. The optimum conditions for extracting zinc, copper, and indium by acid leaching were a sulfuric acid concentration of 200 g·L-1, a liquid/solid ratio of 4:1 (mL/g), a leaching time of 2 h, and a temperature of 90°C. For lead and silver extractions, the optimum conditions were a calcium chloride concentration of 400 g·L-1, a pH value of 1.0, a leaching time of 1 h, and a temperature of 30°C. After calcium chloride leaching, silver and lead were extracted out and the lead was finally recovered as electrolytic lead by electrowinning. The anglesite phase, which poses the greatest potential environmental hazard, was removed from the ZLR after deep cleaning, thus reducing the cost of environmental management of ZLRs. The treatment of chlorine and spent electrolyte generated in the process was discussed.

Archaeological reconstruction of medieval lead production: Implications for ancient metal provenance studies and paleopollution tracing by Pb isotopes

International Nuclear Information System (INIS)

Baron, Sandrine; Le-Carlier, Cecile; Carignan, Jean; Ploquin, Alain

2009-01-01

The identification of metal provenance is often based on chemical and Pb isotope analyses of materials from the operating chain, mainly ores and metallic artefacts. Such analyses, however, have their limits. Some studies are unable to trace metallic artefacts or ingots to their ore sources, even in well-constrained archaeological contexts. Possible reasons for this difficulty are to be found among a variety of limiting factors: (i) problems of ore signatures, (ii) mixing of different ores (alloys), (iii) the use of additives during the metallurgical process, (iv) metal recycling and (v) possible Pb isotopic fractionation during metal production. This paper focuses on the issue of Pb isotope fractionation during smelting to address the issue of metal provenance. Through an experimental reconstruction of argentiferous Pb production in the medieval period, an attempt was made to better understand and interpret the Pb isotopic composition of ore smelting products. It is shown that the measured differences (outside the total external uncertainties of 0.005 (2*sd) for 206 Pb/ 204 Pb ratios) in Pb signatures measured between ores, slag and smoke are not due to Pb mass fractionation processes, but to (1) ore heterogeneity (Δ 206 Pb/ 204 Pb slag-ores = 0.066) and (2) the use of additives during the metallurgical process (Δ 206 Pb/ 204 Pb slag-ores = 0.083). Even if these differences are due to causes (1) and/or (2), smoke from the ore reduction appears to reflect the ore mining area without a significant disturbance of its Pb signature for all the isotopic ratios (Δ 206 Pb/ 204 Pb smokes-ores = 0.026). Thus, because the isotopic heterogeneity of the mining district and additives is averaged in slags, slag appears as the most relevant product to identify ancient metal provenance. Whereas aiming at identifying a given mine seems beyond the possibilities provided by the method, searching for the mining district through analysis of the smelting workshop materials should

Highly sensitive luminescence method of scandium determination in the products of metallurgical reprocessing

International Nuclear Information System (INIS)

Matveets, M.A.; Akhmetova, S.D.

1988-01-01

Highly sensitive reaction of scandium with 1,10-phenanthroline and eosin is used for the development of luminescence method of its determination in metallurgical products. The effect of interfering elements is eliminated by scandium extraction with monocarboxylic acids. The method permits to determine scandium content from 5 x 10 -5 % (Sr 0.15 - 0.25)

Automatic Processing of Metallurgical Abstracts for the Purpose of Information Retrieval. Final Report.

Science.gov (United States)

Melton, Jessica S.

Objectives of this project were to develop and test a method for automatically processing the text of abstracts for a document retrieval system. The test corpus consisted of 768 abstracts from the metallurgical section of Chemical Abstracts (CA). The system, based on a subject indexing rational, had two components: (1) a stored dictionary of words…

Indoor metallic pollution related to mining activity in the Bolivian Altiplano.

Science.gov (United States)

Fontúrbel, Francisco E; Barbieri, Enio; Herbas, Cristian; Barbieri, Flavia L; Gardon, Jacques

2011-10-01

The environmental pollution associated with mining and metallurgical activities reaches its greatest extent in several Andean cities and villages. Many locations in this area have accumulated through centuries a large amount of mining wastes, often disregarding the magnitude of this situation. However, in these naturally mineralized regions, there is little information available stating the exact role of mining and metallurgical industries in urban pollution. In this study, we demonstrated that the various metallic elements present in indoor dust (As, Cd, Cu, Pb, Sb, Sn, Zn) had a common origin and this contamination was increased by the proximity to the mines. Lead dust concentration was found at concerning levels for public health. In addition, wrong behaviors such as carrying mining workwear home contributed to this indoor dust pollution. Consequently, the constant exposure of the population could represent a potential health hazard for vulnerable groups, especially children. Copyright © 2011 Elsevier Ltd. All rights reserved.

Development of Experimental Setup of Metal Rapid Prototyping Machine using Selective Laser Sintering Technique

Science.gov (United States)

Patil, S. N.; Mulay, A. V.; Ahuja, B. B.

2018-04-01

Unlike in the traditional manufacturing processes, additive manufacturing as rapid prototyping, allows designers to produce parts that were previously considered too complex to make economically. The shift is taking place from plastic prototype to fully functional metallic parts by direct deposition of metallic powders as produced parts can be directly used for desired purpose. This work is directed towards the development of experimental setup of metal rapid prototyping machine using selective laser sintering and studies the various parameters, which plays important role in the metal rapid prototyping using SLS technique. The machine structure in mainly divided into three main categories namely, (1) Z-movement of bed and table, (2) X-Y movement arrangement for LASER movements and (3) feeder mechanism. Z-movement of bed is controlled by using lead screw, bevel gear pair and stepper motor, which will maintain the accuracy of layer thickness. X-Y movements are controlled using timing belt and stepper motors for precise movements of LASER source. Feeder mechanism is then developed to control uniformity of layer thickness metal powder. Simultaneously, the study is carried out for selection of material. Various types of metal powders can be used for metal RP as Single metal powder, mixture of two metals powder, and combination of metal and polymer powder. Conclusion leads to use of mixture of two metals powder to minimize the problems such as, balling effect and porosity. Developed System can be validated by conducting various experiments on manufactured part to check mechanical and metallurgical properties. After studying the results of these experiments, various process parameters as LASER properties (as power, speed etc.), and material properties (as grain size and structure etc.) will be optimized. This work is mainly focused on the design and development of cost effective experimental setup of metal rapid prototyping using SLS technique which will gives the feel of

IOLOGICAL IMPORTANCE AND TOXICITY OF HEAVY METALS FOR BIOTA OF FRESHWATER BODIES (REVIEW)

OpenAIRE

I. Hrytsyniak; N. Kolesnyk

2014-01-01

Purpose. To investigate the sources of scientific information on biological functions of heavy metals (Fe, Zn, Mn, Cu, Ni, Co, Pb, Cd) and their negative effect on biota of fresh water bodies. Findings. A review of works of a variety of scientists showed that the majority of the studied heavy metals (Fe, Zn, Mn, Cum and Co) played an important role in vital functions of freshwater organisms. The significance of other studied heavy metals (Ni, Pb, and Cd) is probable or unknown. Besides bi...

Preliminary results on air pollution inside an iron metallurgical plant, using rotating streaker sampler and energy dispersive X-ray microfluorescence

International Nuclear Information System (INIS)

Nascimento Filho, V.F.; Silva, R.M.C.; Perez, C.A.

2005-01-01

Our aim was to study the chemical concentration of some metals in suspended particulate matter inside an-iron metallurgical plant. Using a rotating streaker air-particulate sampler with 8 and 0.45 microns pore diameter filter, it was possible to collect coarse and fine particulates during a week, with one hour step. After this, each strip of the filter was analyzed by energy dispersive x-ray microfluorescence (μ-EDXRF), using in the excitation a collimated x-ray line beam from a Mo target tube (30 kV, 20 mA, Zr filter) with a quartz capillary (120 mm long, 10 mm entrance diameter and 20 microns inner diameter at exit). The detection was carried out using a Si(Li) semiconductor detector coupled to a multichannel analyzer, and the X-ray spectra were fitted with the AXIL software. The profiles of several elements are shown and the results are discussed.

Obtainment of metallurgic coke from hydrolytic lignin of eucalyptus; Obtencao de coque metalurgico a partir de lignina hidrolitica de eucalipto

Energy Technology Data Exchange (ETDEWEB)

Nascimento, E.A. do [Escola Federal de Uberlandia, MG (Brazil). Dept. de Quimica; Schuchardt, U. [Universidade Estadual de Campinas, SP (Brazil). Inst. de Quimica

1987-12-31

Eucalyptus lignin, obtained from COALBRA S.A., was briquetted under different humidities and pressures. The briquettes were heated to 900 Celsius at 1 C/min in a cylindric bench-scale oven. The cokification was accompanied by carbon-13 nuclear magnetic resonance measurements. The coke obtained was submitted to approximate and elementary analysis and its abrasion and compression strengths were determined. The distribution and total pore volume were investigated by high-pressure mercury porosimetry and the surface texture analyzed by scanning electron microscopy. The best coke was obtained in 48% yield from the briquettes with 10% humidity and 100 MPa pressure. This showed a high structural resistance, a smooth surface with continuous metallic brilliance and well defined pore volume and distribution. The coke obtained is a high-quality metallurgic reductant whose properties surpass by far the specifications required. (author). 12 refs., 1 fig., 2 tabs

Development of dissimilar metal transition joint by hot roll bonding technique

International Nuclear Information System (INIS)

Nagai, Takayuki; Takeda, Seiichiro; Tanaka, Yasumasa; Ogawa, Kazuhiro; Nakasuji, Kazuyuki; Ikenaga, Yoshiaki.

1994-01-01

Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) with stainless steel piping is needed for nuclear fuel reprocessing plants. The authors have developed dissimilar metal transition joints between stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot roll bonding process, using the newly developed mill called 'rotary reduction mill'. In the R and D program, appropriate bonding conditions in the manufacturing process of the joints were established. This report presents the structure of transition joints and the manufacturing process by the hot roll bonding technique. Then, the evaluation of mechanical and corrosion properties and the results of demonstration test of joints for practical use are described. (author)

Development of dissimilar metal transition joint by hot roll bonding technique

International Nuclear Information System (INIS)

Nagai, Takayuki; Takeuchi, Masayuki; Takeda, Seiichiro; Shikakura, Sakae; Ogawa, Kazuhiro; Nakasuji, Kazuyuki; Kajimura, Haruhiko.

1995-01-01

Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) with stainless steel piping is needed for nuclear fuel reprocessing plants. The authors have developed dissimilar metal transition joints between stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot roll bonding process, using the newly developed mill called 'rotary reduction mill'. In the R and D program, appropriate bonding conditions in the manufacturing process of the joints were established. This report presents the structure of transition joints and the manufacturing process by hot roll bonding technique. Then, the evaluation of mechanical and corrosion properties and the results of demonstration test of joints for practical use are described. (author)

Evaluation of the electrorefining technique for the processing of radioactive scrap metals

Energy Technology Data Exchange (ETDEWEB)

Kessinger, G.F.

1993-10-01

This report presents the results of a literature study performed to identify applications of the electrorefining technique to the decontamination of radioactively-contaminated scrap metal (RSM). Upon the completion of the literature search and the review of numerous references, it was concluded that there were applications of this technique that were appropriate for the decontamination of some types of RSM, especially when the desired product is a pure elemental metal of high purity. It was also concluded that this technique was not well-suited for the decontamination of RSM stainless steels and other alloys, when it was desired that the metallurgical characteristics of the alloy be present in the decontaminated product.

Evaluation of the electrorefining technique for the processing of radioactive scrap metals

International Nuclear Information System (INIS)

Kessinger, G.F.

1993-10-01

This report presents the results of a literature study performed to identify applications of the electrorefining technique to the decontamination of radioactively-contaminated scrap metal (RSM). Upon the completion of the literature search and the review of numerous references, it was concluded that there were applications of this technique that were appropriate for the decontamination of some types of RSM, especially when the desired product is a pure elemental metal of high purity. It was also concluded that this technique was not well-suited for the decontamination of RSM stainless steels and other alloys, when it was desired that the metallurgical characteristics of the alloy be present in the decontaminated product

Metallurgical Characterization of Reduced Activation Martensitic Steel F-82H Modified

International Nuclear Information System (INIS)

Fernandez, P.; Lapena, J.; Lancha, A.M.; Gomez-Briceno, D.; Schirra, M.

1999-12-01

During 1995-1998 within of research and development programs on reduced ferritic/martensitic steels for fusion, metallurgical characterization of 8Cr-2WVTa steel, denominated F-28H modified, have been carried out. The work has focused on studying the microstructural and mechanical (tensile, creep, low cycle fatigue and charpy) characteristics of as-received state and aged material in the temperature range 300 degree centigrade to 600 degree centigrade for periods up to 5000 h. (Author) 45 refs

Development of advanced high strength tantalum base alloys. Phase 3: Influence of metallurgical condition on the mechanical properties of ASTAR-811C sheet

Science.gov (United States)

Ammon, R. L.; Buckman, R. W., Jr.; Harrod, D. L.

1972-01-01

Metallurgical condition was shown to have a significant effect on the creep properties of ASTAR-811C (Ta-8W-1Re-0.7Hf-0.025C) sheet. Cold worked material exhibited creep rates 30 times higher than solution annealed material and 10 times greater than for recrystallized material. Both grain size and the carbide morphology changes as the final annealing temperature was raised from 3000 F to 3600 F. However, the lowest creep rates were achieved for material which retained the high temperature form of the Ta2C precipitate. Samples with GTA weldments had essentially identical properties as recrystallized base metal. Cooling rates from 3600 F of 5, 50, and 800 F deg/min. had little effect on the 2000 and 2400 F creep behavior of ASTAR-811C.

Fatigue analysis of a structure with welds considering metallurgical discontinuities

International Nuclear Information System (INIS)

Cabrillat, M.T.; Lejeail, Y.

1995-01-01

Within the frameworks of a creep-fatigue experimental program, called EVASION, thermo-mechanical tests were conducted on two mock-ups, the first one was fully machined and the second one welded and then machined (in order to eliminate geometrical discontinuities, thus only leaving metallurgical discontinuities). These two mock-ups were submitted to exactly the same loading history. Plastic analyses with a correct description of mechanical properties and fatigue strength of materials are conducted and compared with experimental results in order to highlight the influence of the weld. (author). 3 refs., 4 figs., 3 tabs

Biological recovery of metals, sulfur and water in the mining and metallurgical industry

NARCIS (Netherlands)

Weijma, J.; Copini, C.F.M.; Buisman, C.J.N.; Schultz, C.E.

2002-01-01

Metals of particular interest in acid mine drainage and industrial wastewaters include copper, zinc, cadmium, arsenic, manganese, aluminum, lead, nickel, silver, mercury, chromium, uranium and iron, in a concentration that can range from 106 to 102 g/l. The composition of such wastewater reflects

New process for weld metal reliability

International Nuclear Information System (INIS)

Hebel, A.G.

1985-01-01

The industry-wide nature of weld cracking alerts one to the possibility that there is a fundamental law being overlooked. And in overlooking this law, industry is unable to counteract it. That law mandates that restraint during welding causes internal stress; internal stress causes weld metal to crack. Component restraint during welding, according to the welding standard, is the major cause of weld metal failures. When the metal working industry accepts this fact and begins to counter the effects of restraint, the number of weld failures experienced fall dramatically. Bonal Technologies, inc., of Detroit, has developed the first consistently effective non-thermal process to relieve stress caused by restraint during welding. Bonal's patented Mets-Lax sub-resonant stress relief acts as a restraint neutralizer when used during welding. Meta-Lax weld conditioning produces a finer more uniform weld grain structure. A finer, more uniform grain structure is a clear metallurgical indication of improved mechanical weld properties. Other benefits like less internal stress, and less warpage are also achieved

Resource Efficient Metal and Material Recycling

Science.gov (United States)

Reuter, Markus A.; van Schaik, Antoinette

Metals enable sustainability through their use and their recyclability. However, various factors can affect the Resource Efficiency of Metal Processing and Recycling. Some typical factors that enable Resource Efficiency include and arranged under the drivers of sustainability: Environment (Maximize Resource Efficiency — Energy, Recyclates, Materials, Water, Sludges, Emissions, Land); Economic Feasibility (BAT & Recycling Systems Simulation / Digitalization, Product vis-à-vis Material Centric Recycling); and Social — Licence to Operate (Legislation, consumer, policy, theft, manual labour.). In order to realize this primary production has to be linked systemically with typical actors in the recycling chain such as Original Equipment Manufacturers (OEMs), Recyclers & Collection, Physical separation specialists as well as process metallurgical operations that produce high value metals, compounds and products that recycle back to products. This is best done with deep knowledge of multi-physics, technology, product & system design, process control, market, life cycle management, policy, to name a few. The combination of these will be discussed as Design for Sustainability (DfS) and Design for Recycling (DfR) applications.

State-of-art of modern technologies for metals production

Energy Technology Data Exchange (ETDEWEB)

Holappa, L [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Metallurgy

1996-12-31

The future raw materials are becoming lower in metal content and more complex, multimetal concentrates will be utilized. This will give challenges for metallurgists to develop new, efficient and energy saving processes. The main impacts for current and future production technologies come from energy need and environmental issues of the production processes themselves as well as the inevitable energy production for the metal making. Metals production consumes huge amount of energy, roughly 10 pct of the global energy consumption is caused by metallurgists. That is the necessity but it also means energy saving is one of the metallurgical industry have been enormous when looking back to the history. Since the 1960`s the efforts of the industry together with the strict legislation in the industrialized countries have conducted to greatly decreased emissions and improved pollution control. Breakthrough of new processes like copper flash smelting has aided this positive progress

State-of-art of modern technologies for metals production

Energy Technology Data Exchange (ETDEWEB)

Holappa, L. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Metallurgy

1995-12-31

The future raw materials are becoming lower in metal content and more complex, multimetal concentrates will be utilized. This will give challenges for metallurgists to develop new, efficient and energy saving processes. The main impacts for current and future production technologies come from energy need and environmental issues of the production processes themselves as well as the inevitable energy production for the metal making. Metals production consumes huge amount of energy, roughly 10 pct of the global energy consumption is caused by metallurgists. That is the necessity but it also means energy saving is one of the metallurgical industry have been enormous when looking back to the history. Since the 1960`s the efforts of the industry together with the strict legislation in the industrialized countries have conducted to greatly decreased emissions and improved pollution control. Breakthrough of new processes like copper flash smelting has aided this positive progress

Metallurgical factors that contribute to cracking in BWR piping

International Nuclear Information System (INIS)

Weeks, J.R.

1975-01-01

During the fall of 1974 and early winter of 1975, cracks have been discovered in the 4 in. bypass lines of several Boiling Water Reactors (BWR's) in the United States. Further, similar cracks were discovered at two BWR's in Japan during the same period. More recently, cracks have been discovered in the core spray piping and in a furnace-sensitized ''safe end'' and adjacent ''dutchman'' at the Dresden Nuclear Power Station, Unit No. 2. Although inspections at all other U.S. BWR's have not disclosed further instances of cracking in core spray piping, leaking cracks have been found in the core spray piping of two BWR's overseas. Metallurgical examinations of these cracks are not yet complete. The following observations have been made to date. All cracks (except those in the furnace-sensitized safe end and dutchman) occurred in seamless type 304 stainless steel piping or in elbows fabricated from such piping, in the outer heat affected zone of either field or shop welds, in lines isolated from the main primary coolant flow during full power operation, except for the not yet examined cracks in the Monticello bypass lines. The cracks are exclusively intergranular, and occur in metal that has been lightly sensitized by the welding process, with only intermittent grain boundary carbides. They developed in the areas of peak axial residual stresses from welding rather than in the most heavily sensitized areas. No fatigue striations have been found on the fracture surfaces. The evidence received to date strongly indicates that these cracks were caused by intergranular stress corrosion of weld-sensitized stainless steel by BWR water containing greater than 0.2 ppM oxygen. The possible role of fatigue or alternating stresses in this corrosion is not clear. Further, not all the cracks detected to date necessarily have occurred by the same mechanism

Screening of variable importance for optimizing electrodialytic remediation of heavy metals from polluted harbour sediments

DEFF Research Database (Denmark)

Pedersen, Kristine B.; Lejon, Tore; Ottosen, Lisbeth M.

2015-01-01

Using multivariate design and modelling, the optimal conditions for electrodialytic remediation (EDR) of heavy metals were determined for polluted harbour sediments from Hammerfest harbour located in the geographic Arctic region of Norway. The comparative importance of the variables, current......) was computed and variable importance in the projection was used to assess the influence of the experimental variables. Current density and remediation time proved to have the highest influence on the remediation of the heavy metals Cr, Cu, Ni, Pb and Zn in the studied experimental domain. In addition......, it was shown that excluding the acidification time improved the PLS model, indicating the importance of applying a limited experimental domain that covers the removal phases of each heavy metal in the specific sediment. Based on PLS modelling, the optimal conditions for remediating the Hammerfest sediment were...

Technology for Treatment of Liquid Radioactive Waste Generated during Uranium and Plutonium Chemical and Metallurgical Manufacturing in FSUE PO Mayak - 13616

Energy Technology Data Exchange (ETDEWEB)

Adamovich, D. [SUE MosSIA Radon, 2/14 7th Rostovsky lane, Moscow, 119121 (Russian Federation); Batorshin, G.; Logunov, M.; Musalnikov, A. [FSUE ' PO Mayak' , 31 av. Lenin, Ozyorsk, Chelyabinsk region, 456780 (Russian Federation)

2013-07-01

Created technological scheme for treatment of liquid radioactive waste generated while uranium and plutonium chemical and metallurgical manufacturing consists of: - Liquid radioactive waste (LRW) purification from radionuclides and its transfer into category of manufacturing waste; - Concentration of suspensions containing alpha-nuclides and their further conversion to safe dry state (calcinate) and moving to long controlled storage. The following technologies are implemented in LRW treatment complex: - Settling and filtering technology for treatment of liquid intermediate-level waste (ILW) with volume about 1500m{sup 3}/year and alpha-activity from 10{sup 6} to 10{sup 8} Bq/dm{sup 3} - Membrane and sorption technology for processing of low-level waste (LLW) of radioactive drain waters with volume about 150 000 m{sup 3}/year and alpha-activity from 10{sup 3} to 10{sup 4} Bq/dm{sup 3}. Settling and filtering technology includes two stages of ILW immobilization accompanied with primary settling of radionuclides on transition metal hydroxides with the following flushing and drying of the pulp generated; secondary deep after settling of radionuclides on transition metal hydroxides with the following solid phase concentration by the method of tangential flow ultrafiltration. Besides, the installation capacity on permeate is not less than 3 m{sup 3}/h. Concentrates generated are sent to calcination on microwave drying (MW drying) unit. Membrane and sorption technology includes processing of averaged sewage flux by the method of tangential flow ultrafiltration with total capacity of installations on permeate not less than 18 m{sup 3}/h and sorption extraction of uranium from permeate on anionite. According to radionuclide contamination level purified solution refers to general industrial waste. Concentrates generated during suspension filtering are evaporated in rotary film evaporator (RFE) in order to remove excess water, thereafter they are dried on infrared heating

Obtaining of dense and highly porous ceramic materials from metallurgical slag

OpenAIRE

Fidancevska E.; Mangutova B.; Milosevski D.; Milosevski M.; Bossert J.

2003-01-01

Glass-ceramics in a dense and highly porous form can be obtained from metallurgical slag and waste glass of TV monitors. Using polyurethane foam as pore creator, a highly porous system with porosity of 65 ± 5 %, E-modulus and flexural strength of 8 ± 3 GPa and 13 ± 3.5 MPa respectively can be obtained. This porous material had durability (mass loss) of 0.03 % in 0.1 M HCl that is identical with the durability of a dense composite.

Economic comparison of management modes for contaminated metal scrap

International Nuclear Information System (INIS)

Janberg, K.

1987-01-01

This report presents an economic study of the three following management modes for contaminated metal scrap: - decontamination of scrap metal followed by release, - direct melting of scrap metal, followed by release or restricted reuse, - super-compaction followed by disposal as radioactive waste. The present study, which refers to conditions prevailing in Germany, includes reviews of the contaminated scrap arisings, of experience with scrap management and of the licensing conditions for metal recycling. The results obtained during the treatment of more than 140 t of contaminated scrap metal show that: - super-compaction is the best procedure for all mixed metallic wastes of small dimensions and complex geometries, as decontamination is very costly in such a case and the melting would lead to undefined metallurgical products; - decontamination is recommendable for simple geometries and activities higher than the regulatory upper limit for melting in an industrial foundry (74 Bq/g); - direct melting for lower activity levels is gaining in competitiveness and has a good chance to be the best solution, in particular when the free use levels will be reduced below the currently accepted levels in Germany

Peer review of the Three Mile Island Unit 2 Vessel Investigation Project metallurgical examinations

Energy Technology Data Exchange (ETDEWEB)

Bohl, R.W.; Gaydos, R.G.; Vander Voort, G.F.; Diercks, D.R. [Argonne National Lab., IL (United States)

1994-07-01

Fifteen samples recovered from the lower head of the Three Mile Island (TMI) Unit 2 nuclear reactor pressure vessel were subjected to detailed metallurgical examinations by the Idaho National Engineering Laboratory (INEL), with supporting work carried out by Argonne National Laboratory (ANL) and several of the European participants. These examinations determined that a portion of the lower head, a so-called elliptical ``hot spot`` measuring {approx}0.8 {times} 1 m, reached temperatures as high as 1100{degrees}C during the accident and cooled from these temperatures at {approx}10--100{degrees}C/min. The remainder of the lower head was found to have remained below the ferrite-toaustenite transformation temperature of 727{degrees}C during the accident. Because of the significance of these results and their importance to the overall analysis of the TMI accident, a panel of three outside peer reviewers, Dr. Robert W. Bohl, Mr. Richard G. Gaydos, and Mr. George F. Vander Voort, was formed to conduct an independent review of the metallurgical analyses. After a thorough review of the previous analyses and examination of photo-micrographs and actual lower head specimens, the panel determined that the conclusions resulting from the INEL study were fundamentally correct. In particular, the panel reaffirmed that four lower head samples attained temperatures as high as 1100{degrees}C, and perhaps as high as 1150--1200{degrees}C in one case, during the accident. They concluded that these samples subsequently cooled at a rate of {approx}50--125{degrees}C/min in the temperature range of 600--400{degrees}C, in good agreement with the original analysis. The reviewers also agreed that the remainder of the lower head samples had not exceeded the ferrite-to-austenite transformation temperature during the accident and suggested several refinements and alternative procedures that could have been employed in the original analysis.

Peer review of the Three Mile Island Unit 2 Vessel Investigation Project metallurgical examinations

International Nuclear Information System (INIS)

Bohl, R.W.; Gaydos, R.G.; Vander Voort, G.F.; Diercks, D.R.

1994-07-01

Fifteen samples recovered from the lower head of the Three Mile Island (TMI) Unit 2 nuclear reactor pressure vessel were subjected to detailed metallurgical examinations by the Idaho National Engineering Laboratory (INEL), with supporting work carried out by Argonne National Laboratory (ANL) and several of the European participants. These examinations determined that a portion of the lower head, a so-called elliptical ''hot spot'' measuring ∼0.8 x 1 m, reached temperatures as high as 1100 degrees C during the accident and cooled from these temperatures at ∼10--100 degrees C/min. The remainder of the lower head was found to have remained below the ferrite-toaustenite transformation temperature of 727 degrees C during the accident. Because of the significance of these results and their importance to the overall analysis of the TMI accident, a panel of three outside peer reviewers, Dr. Robert W. Bohl, Mr. Richard G. Gaydos, and Mr. George F. Vander Voort, was formed to conduct an independent review of the metallurgical analyses. After a thorough review of the previous analyses and examination of photo-micrographs and actual lower head specimens, the panel determined that the conclusions resulting from the INEL study were fundamentally correct. In particular, the panel reaffirmed that four lower head samples attained temperatures as high as 1100 degrees C, and perhaps as high as 1150--1200 degrees C in one case, during the accident. They concluded that these samples subsequently cooled at a rate of ∼50--125 degrees C/min in the temperature range of 600--400 degrees C, in good agreement with the original analysis. The reviewers also agreed that the remainder of the lower head samples had not exceeded the ferrite-to-austenite transformation temperature during the accident and suggested several refinements and alternative procedures that could have been employed in the original analysis

The Extraction of Heavy Metals by Means of a New Electrolytic Method

International Nuclear Information System (INIS)

Guiragossian, Z. G.; Martoyan, G. A.; Injeyan, S. G.; Tonikyan, S. G.; Nalbandyan, G. G.

2003-01-01

The extraction of metals in known metallurgical methods is pursued on the basis of separating as much as possible the desired metal's content from the ore concentrate, in the most economical manner. When these principles are also applied to the extraction of heavy metals, the related environmental factors do not readily meet with requirements. Today, an acceptable extraction technology for metals must satisfy the need to produce the deep separation of metals from their source in both economical and environmentally safe manner. This pertains to the direction of our ongoing research and development, among others in the field of environmental remediation. Earlier, we successfully addressed in an environmentally safe manner the selective extraction of radioactive isotopes from liquid radioactive wastes, produced at Armenia's Metzamor Nuclear Power Plant and implemented a functioning LRW station at the NPP. Currently, we extended our new electrodialysis-based electrolytic method in a laboratory scale, for the extraction and deep separation of different metals, including the heavy metals. Our new method, its efficiency, economy and full compliance with environmental issues will be presented

Metallurgical test work to support development of the Kintyre Project

International Nuclear Information System (INIS)

Maley, M.; Ring, R.; Paulsen, E.; Maxton, D.

2014-01-01

The Kintyre uranium deposit is located in the Pilbara region of Western Australia and is jointly owned by Cameco and Mitsubishi. The current indicated resource estimate is approximately 55 million pounds of U 3 O 8 equivalent [~21,000 t U] at an average grade of 0.58% [0.49% U]. Due to the high levels of carbonate minerals in the deposit, alkaline leaching was strongly considered as an option to the usually preferred acid route. Following a detailed assessment, the acid option was chosen, with the preferred flowsheet involving an acid leach, followed by solvent extraction and precipitation. As part of the Kintyre metallurgical investigations, ANSTO Minerals performed an extensive work program, examining numerous aspects of the proposed flowsheet. This included a leach optimisation program, followed by a study determining the effects of sample variability in leaching. Settling, filtration and rheology work on slurries and tailings was performed, as well as testwork to determine the effect of neutralisation conditions on metal precipitation and radionuclide deportment. In addition, an extensive laboratory and solvent extraction mixer-settler mini-pilot plan campaign was performed to compare the performance of conventional ammonia/ammonium sulphate strip and the non-conventional strong acid strip (400 g/L H 2 SO 4 ) using leach liquor generated from Kintyre ore. The pilot plant involved two campaigns of three days continuous operation using each stripping system, with >99.5% uranium recovery achieved in each campaign. This paper will present an overview of the key results from the Kintyre leaching and neutralisation testwork undertaken at ANSTO Minerals, and will also outline the performance of the solvent extraction mini pilot plant. (author)

Heavy Metal Resistance Strategies of Acidophilic Bacteria and Their Acquisition: Importance for Biomining and Bioremediation

Directory of Open Access Journals (Sweden)

Claudio A Navarro

2013-01-01

Full Text Available Microbial solubilizing of metals in acid environments is successfully used in industrial bioleaching of ores or biomining to extract metals such as copper, gold, uranium and others. This is done mainly by acidophilic and other microorganisms that mobilize metals and generate acid mine drainage or AMD, causing serious environmental problems. However, bioremediation or removal of the toxic metals from contaminated soils can be achieved by using the specific properties of the acidophilic microorganisms interacting with these elements. These bacteria resist high levels of metals by using a few "canonical" systems such as active efflux or trapping of the metal ions by metal chaperones. Nonetheless, gene duplications, the presence of genomic islands, the existence of additional mechanisms such as passive instruments for pH and cation homeostasis in acidophiles and an inorganic polyphosphate-driven metal resistance mechanism have also been proposed. Horizontal gene transfer in environmental microorganisms present in natural ecosystems is considered to be an important mechanism in their adaptive evolution. This process is carried out by different mobile genetic elements, including genomic islands (GI, which increase the adaptability and versatility of the microorganism. This mini-review also describes the possible role of GIs in metal resistance of some environmental microorganisms of importance in biomining and bioremediation of metal polluted environments such as Thiomonas arsenitoxydans, a moderate acidophilic microorganism, Acidithiobacillus caldus and Acidithiobacillus ferrooxidans strains ATCC 23270 and ATCC 53993, all extreme acidophiles able to tolerate exceptionally high levels of heavy metals. Some of these bacteria contain variable numbers of GIs, most of which code for high numbers of genes related to metal resistance. In some cases there is an apparent correlation between the number of metal resistance genes and the metal tolerance of each

THE ROLE OF SHIELDING GAS ON MECHANICAL, METALLURGICAL AND CORROSION PROPERTIES OF CORTEN STEEL WELDED JOINTS OF RAILWAY COACHES USING GMAW

Directory of Open Access Journals (Sweden)

Byju John

2016-12-01

Full Text Available This analysis lays emphasis on finding a suitable combination of shielding gas for welding underframe members such as sole bar of Railway Coaches made of corten steel; for improved mechanical, metallurgical and corrosion properties of welds using copper coated solid MIG/MAG welding filler wire size 1.2 mm conforming to AWS/SFA 5.18 ER 70 S in Semi-automatic GMAW process. Solid filler wire is preferred by welders due to less fumes, practically no slag and easy manipulation of welding torch with smooth wire flow during corrosion repair attention, when compared to Flux cored wire. Three joints using Gas metal arc welding (GMAW with shielding gases viz., Pure CO2, (80% Ar – 20% CO2 and (90% Ar – 10% CO2 were made from test pieces cut from Sole bar material of Railway Coach. Study of Mechanical properties such as tensile strength, hardness and toughness revealed that welded joint made using shielding gas (80% Ar – 20% CO2 has better Mechanical properties compared to the other two shielding gases and comparable to that of Parent metal. Type of Shielding gas used has influence on the chemical composition and macro & micro structures. The Tafel extrapolation study of freshly ground samples in 3.5% NaCl solution revealed that the welded joint made using shielding gas (80% Ar – 20% CO2 has also better corrosion resistance which is comparable to the Parent metal as well as similar commercial steels.

Metallurgical and mechanical properties of Inconel 600 and stellite; Estudio del comportamiento mecanico-metalurgico de alceacion inconel 600 y estelita

Energy Technology Data Exchange (ETDEWEB)

Cstillo, Martin; Villa, Gabriel; Vite, Manuel [Instituto Politecnico Nacional, Mexico D.F. (Mexico); Palacios, Francisco [Instituto Nacional de Investigacion Nuclear (ININ), Estado de Mexico (Mexico); Hernandez, Luis H; Urriolagoita, Guillermo [Instituto Politecnico Nacional, Mexico D.F. (Mexico)

2005-01-15

The present work studies the metallurgical and mechanical properties of two alloys, Inconel 600 and stellite, which are within the group of high hardness alloys or superalloys, which are deposited through the electrical weld process to the metallic arc with coated electrode (SMAW) and thereinafter analyzed through electron microscopy, diffractometry and abrasion, Impact and hardness test. The relationship between the microstructure and the final properties of the coating (hardness and abrasion wear resistance) was observed. [Spanish] Este trabajo presenta el estudio sobre las propiedades metalurgicas y mecanicas de dos aleaciones, inconel 600 y estelita, clasificadas dentro del grupo de aleaciones de alta dureza o superaleaciones; las cuales fueron depositadas mediante el proceso de soldadura electrica al arco metalico con electrodo revestido (SMAW) y fueron analizadas mediante microscopia electronica (SEM), difractometria pruebas de abrasion, impacto y dureza. Se observo la relacion entre la microstructura y las propiedades del recubrimiento, como son: dureza, resistencia a la abrasion, resistencia al impacto, ente otras.

Bio-alteration of metallurgical wastes by Pseudomonas aeruginosa in a semi flow-through reactor.

Science.gov (United States)

van Hullebusch, Eric D; Yin, Nang-Htay; Seignez, Nicolas; Labanowski, Jérôme; Gauthier, Arnaud; Lens, Piet N L; Avril, Caroline; Sivry, Yann

2015-01-01

Metallurgical activities can generate a huge amount of partially vitrified waste products which are either landfilled or recycled. Lead Blast Furnace (LBF) slags are often disposed of in the vicinity of metallurgical plants, and are prone to weathering, releasing potentially toxic chemical components into the local environment. To simulate natural weathering in a slag heap, bioweathering of these LBF slags was studied in the presence of a pure heterotrophic bacterial strain (Pseudomonas aeruginosa) and in a semi-flow through reactor with intermittent leachate renewal. The evolution of water chemistry, slag composition and texture were monitored during the experiments. The cumulative bulk release of dissolved Fe, Si, Ca and Mg doubled in the presence of bacteria, probably due to the release of soluble complexing organic molecules (e.g. siderophores). In addition, bacterial biomass served as the bioadsorbent for Pb, Fe and Zn as 70-80% of Pb and Fe, 40-60% of Zn released are attached to and immobilized by the bacterial biomass. Copyright © 2014 Elsevier Ltd. All rights reserved.

Metallurgical characterization of pulsed current gas tungsten arc, friction stir and laser beam welded AZ31B magnesium alloy joints

International Nuclear Information System (INIS)

Padmanaban, G.; Balasubramanian, V.

2011-01-01

This paper reports the influences of welding processes such as friction stir welding (FSW), laser beam welding (LBW) and pulsed current gas tungsten arc welding (PCGTAW) on mechanical and metallurgical properties of AZ31B magnesium alloy. Optical microscopy, scanning electron microscopy, transmission electron microscopy and X-Ray diffraction technique were used to evaluate the metallurgical characteristics of welded joints. LBW joints exhibited superior tensile properties compared to FSW and PCGTAW joints due to the formation of finer grains in weld region, higher fusion zone hardness, the absence of heat affected zone, presence of uniformly distributed finer precipitates in weld region.

Assessing mechanical properties of the dissimilar metal welding between P92 steels and alloy 617 at high temperature

Energy Technology Data Exchange (ETDEWEB)

Lee, J. H.; Hwang, J. H.; Park, Y. S.; Kim, T. M.; Bae, D. H. [Sungkyunkwan University, Suwon (Korea, Republic of); Seo, W. B. [Institute of Mechanical Engineering, Yeungnam University, Daegu (Korea, Republic of); Han, J. W. [School of Mechanical Engineering, Hoseo University, Cheonan (Korea, Republic of)

2016-10-15

In this study, a new welding technology of dissimilar materials, Cr-based P92 steels and Ni-based Alloy 617 is introduced and demonstrated to investigate its reliability. Firstly, multi-pass dissimilar metal welding between P92 steel and Alloy 617 was performed using DCEN TIG welding technology, buttering welding technique and a narrow gap groove. After welding, in order to understand characteristics of the dissimilar metal welds, metallurgical micro-structures analysis by optical observation and static tensile strength assessment of the dissimilar welded joints were conducted at 700°C.

EXPERIENCE AND PROSPECTS OF MASTER’S DEGREE TRAINING OF ENGINEERING STAFF IN THE FIELD OF METALLURGICAL SCIENCE

Directory of Open Access Journals (Sweden)

V. M. Konstantinov

2016-01-01

Full Text Available The experience of training for MBA in engineering and technologies for specialties “Materials Science in Mechanical Engineering” at the department was analyzed. Efficiency of the practical-focused Master’s degree program for engineering staff of the machine-building and metallurgical enterprises was emphasized. Some ways to increase efficiency of master training of engineering experts in the field of metallurgical science and heat treatment are offered. Need of more active interaction with engineering services of the production enterprise during implementation of the master thesis was proved. Need of domination of requirements of the production enterprise is highlighted in master preparation program. The algorithm of interaction of department and technical service of the production enterprise during training of the factory expert in the correspondence practical-focused Master’s degree program is offered.

Obtaining of dense and highly porous ceramic materials from metallurgical slag

Directory of Open Access Journals (Sweden)

Fidancevska E.

2003-01-01

Full Text Available Glass-ceramics in a dense and highly porous form can be obtained from metallurgical slag and waste glass of TV monitors. Using polyurethane foam as pore creator, a highly porous system with porosity of 65 ± 5 %, E-modulus and flexural strength of 8 ± 3 GPa and 13 ± 3.5 MPa respectively can be obtained. This porous material had durability (mass loss of 0.03 % in 0.1 M HCl that is identical with the durability of a dense composite.

First Mining workshop of Mining and metallurgical of MERCOSUR

International Nuclear Information System (INIS)

1994-01-01

In the city of Montevideo, capital of the Oriental Republic of Uruguay, at 23 days of September 1994, under the First Meeting of Mercosur Mining Metallurgical, meet representatives of the mining sector in the countries signed the Treaty of Asuncion , attended as observers, authorities of the Republic of Bolivia and Ecuador and representatives of the productive labor, legislative and research. The primary objective is to integrate the mining sectors of those countries, taking into account the specificity of the mining, given by the resource it uses, the need for high-risk investment with slow recoveries of capital and infrastructure problems, taking into account leverage and its remarkable impact on the development of regional economies.

Refractory metal joining for first wall applications

International Nuclear Information System (INIS)

Cadden, C.H.; Odegard, B.C.

2000-01-01

The potential use of high temperature coolant (e.g. 900 deg. C He) in first wall structures would preclude the applicability of copper alloy heat sink materials and refractory metals would be potential replacements. Brazing trials were conducted in order to examine techniques to join tungsten armor to high tungsten (90-95 wt%) or molybdenum TZM heat sink materials. Palladium-, nickel- and zirconium-based filler metals were investigated using brazing temperatures ranging from 1000 deg. C to 1275 deg. C. Palladium-nickel and palladium-cobalt braze alloys were successful in producing generally sound metallurgical joints in tungsten alloy/tungsten couples, although there was an observed tendency for the pure tungsten armor material to exhibit grain boundary cracking after bonding. The zirconium- and nickel-based filler metals produced defect-containing joints, specifically cracking and porosity, respectively. The palladium-nickel braze alloy produced sound joints in the Mo TZM/tungsten couple. Substitution of a lanthanum oxide-containing, fine-grained tungsten material (for the pure tungsten) eliminated the observed tungsten grain boundary cracking

Refractory metal joining for first wall applications

Energy Technology Data Exchange (ETDEWEB)

Cadden, C.H. E-mail: chcadde@sandia.gov; Odegard, B.C

2000-12-01

The potential use of high temperature coolant (e.g. 900 deg. C He) in first wall structures would preclude the applicability of copper alloy heat sink materials and refractory metals would be potential replacements. Brazing trials were conducted in order to examine techniques to join tungsten armor to high tungsten (90-95 wt%) or molybdenum TZM heat sink materials. Palladium-, nickel- and zirconium-based filler metals were investigated using brazing temperatures ranging from 1000 deg. C to 1275 deg. C. Palladium-nickel and palladium-cobalt braze alloys were successful in producing generally sound metallurgical joints in tungsten alloy/tungsten couples, although there was an observed tendency for the pure tungsten armor material to exhibit grain boundary cracking after bonding. The zirconium- and nickel-based filler metals produced defect-containing joints, specifically cracking and porosity, respectively. The palladium-nickel braze alloy produced sound joints in the Mo TZM/tungsten couple. Substitution of a lanthanum oxide-containing, fine-grained tungsten material (for the pure tungsten) eliminated the observed tungsten grain boundary cracking.

Refractory metal joining for first wall applications

Science.gov (United States)

Cadden, C. H.; Odegard, B. C.

2000-12-01

The potential use of high temperature coolant (e.g. 900°C He) in first wall structures would preclude the applicability of copper alloy heat sink materials and refractory metals would be potential replacements. Brazing trials were conducted in order to examine techniques to join tungsten armor to high tungsten (90-95 wt%) or molybdenum TZM heat sink materials. Palladium-, nickel- and zirconium-based filler metals were investigated using brazing temperatures ranging from 1000°C to 1275°C. Palladium-nickel and palladium-cobalt braze alloys were successful in producing generally sound metallurgical joints in tungsten alloy/tungsten couples, although there was an observed tendency for the pure tungsten armor material to exhibit grain boundary cracking after bonding. The zirconium- and nickel-based filler metals produced defect-containing joints, specifically cracking and porosity, respectively. The palladium-nickel braze alloy produced sound joints in the Mo TZM/tungsten couple. Substitution of a lanthanum oxide-containing, fine-grained tungsten material (for the pure tungsten) eliminated the observed tungsten grain boundary cracking.

Metallurgical Design and Development of NASA Crawler/Transporter Tread Belt Shoe Castings

Science.gov (United States)

Parker, Donald S.

2006-01-01

The NASA Crawler/Transporters (CT-1 and CT-2) used to transport the Space Shuffles are one of the largest tracked vehicles in existence today. Two of these machines have been used to move space flight vehicles at Kennedy Space Center since the Apollo missions of the 1960's and relatively few modifications have been made to keep them operational. In September of 2003 during normal Crawler/Transporter operations cracks were observed along the roller pad surfaces of several tread belt shoes. Further examination showed 20 cracked shoes on CT-1 and 40 cracked shoes on CT-2 and a formal failure analysis investigation was undertaken while the cracked shoes were replaced. Six shoes were cross-sectioned with the fracture surfaces exposed and it was determined that the cracks were due to fatigue that initiated on the internal casting web channels at pre-existing casting defects and propagated through thickness both transgranularly and intergranularly between internal shrinkage cavities, porosity, and along austenitic and ferritic grain boundaries. The original shoes were cast during the 1960's using a modified 861330 steel with slightly higher levels of chromium, nickel and molybdenum followed by heat treatment to achieve a minimum tensile strength of 11 Oksi. Subsequent metallurgical analysis of the tread belt shoes after multiple failures showed excessive internal defects, alloy segregation, a nonuniform ferritic/ bainitic/martensitic microstructure, and low average tensile properties indicative of poor casting and poor heat-treatment. As a result, NASA funded an initiative to replace all of the tread belt shoes on both crawler/transporters along with a redesign of the alloy, manufacturing, and heat-treatment to create a homogeneous cast structure with uniform mechanical and metallurgical properties. ME Global, a wholly owned subsidiary of ME Elecmetal based in Minneapolis, MN was selected as manufacturing and design partner to develop the new shoes and this paper

Thermochemistry of brazing ceramics and metals in air

Energy Technology Data Exchange (ETDEWEB)

Bobzin, Kirsten; Schlaefer, Thomas; Kopp, Nils [RWTH Aachen (DE). Surface Engineering Inst. (IOT)

2011-08-15

Reactive air brazing offers economically and technologically advantageous joining of ceramics to metals. Solid oxide fuel cells and membranes for oxyfuel combustion are recent fields of application. However, it remains a problem that strong metallurgical reactions between brazes and base materials occur. These reactions were analysed by differential scanning calorimetry tests to get a better understanding. Therefore, three braze alloys (Ag8Cu, Ag8Cu0.5Ti and Ag4Cu4Ni) and five base materials (alumina, 3YSZ partially stabilised zirconia, BSCF perovskite ceramic, X1CrTi-La22 and X15CrNiSi25-20) were investigated. The reaction peaks correlate with the formation of reaction layers, which were observed in metallographic analysis of brazed specimens. The results help to explain the reaction mechanisms and allow optimised selection of filler metals and brazing temperature. (orig.)

Effective recruitment method for the marketing department of a metallurgical enterprise

Directory of Open Access Journals (Sweden)

E. Jaba

2014-04-01

Full Text Available This paper presents some solutions to recruit staff for the Marketing Department of a metallurgical enterprise. Our goal is to present the psychological characteristics of a certain category of employees on a sample of 107 employees and to evaluate the relationship between the motivation to work and those characteristics. In order to realize such evaluation we used the linear mixed effects model in the statistical software program R. The results showed that a significant effect on work motivation have factors like work climate and the employee agreeability.

Heavy metals in bottom sediments of Lake Umbozero in Murmansk Region, Russia

DEFF Research Database (Denmark)

Jernström, Jussi; Lehto, J.; Dauvalter, A.

2010-01-01

Sediment cores collected from different locations of Lake Umbozero were studied with respect to concentration and mobility of trace and heavy metals Co, Cu, Fe, Mn, Ni, Pb, U, and Zn. Lake Umbozero is the second largest lake in the Murmansk Region and subjected to contamination by air......-borne emissions and river transportation from the nearby metallurgical and mining industries. Unlike its neighboring, more industry-prone Lake Imandra, Lake Umbozero is relatively unexplored with respect to its state of pollution. In our study, metal distribution in sediments was found to vary with respect...... in lakes of Kola Peninsula located further off from industrial pollutant sources. An exception was Pb the concentration of which was at the same level as in Lake Imandra, probably due to long-distance transport. Sediment layers were subjected to four-step sequential extraction procedure to reveal the metal...

The use of by-products from metallurgical and mineral industries as filler in cement-based materials.

Science.gov (United States)

Moosberg, Helena; Lagerblad, Björn; Forssberg, Eric

2003-02-01

This investigation has been made in order to make it possible to increase the use of by-products in cement-based materials. Use of by-products requires a screening procedure that will reliably determine their impact on concrete. A test procedure was developed. The most important properties were considered to be strength development, shrinkage, expansion and workability. The methods used were calorimetry, flow table tests, F-shape measurements, measurements of compressive and flexural strength and shrinkage/expansion measurements. Scanning electron microscopy was used to verify some results. Twelve by-products were collected from Swedish metallurgical and mineral industries and classified according to the test procedure. The investigation showed that the test procedure clearly screened out the materials that can be used in the production of concrete from the unsuitable ones.

Heavy Metal Concentrations in an Important Mangrove Species, Sonneratia caseolaris, in Peninsular Malaysia

Directory of Open Access Journals (Sweden)

Mohd Fazlin Nazli

2010-01-01

Full Text Available Mangrove forests in Peninsular Malaysia are increasingly threatened by heavy metal pollution. Due to their unique location, mangroves receive heavy metal pollution from upstream areas and the sea. However, little is known about the capacity of mangrove plants to take up and store heavy metals. In this study, the concentrations of cadmium (Cd, chromium (Cr, copper (Cu, lead (Pb and zinc (Zn in an important mangrove species, Sonneratia caseolaris, were measured. It was found that the total concentrations of Cd, Cr, Cu, Pb, and Zn in the sediments were below the general critical soil concentrations. However, the total concentrations of Cu and Pb in both the roots and leaves of Sonneratia caseolaris exceeded the general normal upper range in plants. This study has therefore shown the potential of Sonneratia caseolaris as a phytoremediation species for selected heavy metals in Malaysian mangrove ecosystem.

Desulphurization of steel and pig iron

Directory of Open Access Journals (Sweden)

J. Kijac

2008-10-01

Full Text Available Metallurgical slag qualities must be defined by the whole complex of physico - chemical characteristics, such as an oxidative ability, optical basicity, sulphide capacity up to slag fluidity, its surface tension etc. The understanding of regulation of basic physico - chemical qualities of molten metals and slag depending on a chemical structure and a temperature has its importance at the level of the metallurgical process control. Presented paper deals with the possibilities how to exploit the sulphidic capacity for the desulphurisation evaluation in course of the metal reafining in the oxygen converter based on the set of the operational data. The integral part of the work is the process of the pig iron desulphurisation.

Indoor metallic pollution related to mining activity in the Bolivian Altiplano

International Nuclear Information System (INIS)

Fonturbel, Francisco E.; Barbieri, Enio; Herbas, Cristian; Barbieri, Flavia L.; Gardon, Jacques

2011-01-01

The environmental pollution associated with mining and metallurgical activities reaches its greatest extent in several Andean cities and villages. Many locations in this area have accumulated through centuries a large amount of mining wastes, often disregarding the magnitude of this situation. However, in these naturally mineralized regions, there is little information available stating the exact role of mining and metallurgical industries in urban pollution. In this study, we demonstrated that the various metallic elements present in indoor dust (As, Cd, Cu, Pb, Sb, Sn, Zn) had a common origin and this contamination was increased by the proximity to the mines. Lead dust concentration was found at concerning levels for public health. In addition, wrong behaviors such as carrying mining workwear home contributed to this indoor dust pollution. Consequently, the constant exposure of the population could represent a potential health hazard for vulnerable groups, especially children. - Highlights: → We measured polymetallic pollution in household indoor dust from a mining town. → Toxic elements (Pb, As, Cd, Sb) in dust are correlated, suggesting a common origin. → The most polluted houses are within a 1 km radius around the mining center. → Carrying mining workwear home increases indoor pollution. → Lead concentrations in dust represent a serious concern for Public Health (600 μg/g). - In a typical Andean mining city, the urban indoor pollution with toxic metallic elements is directly related to the closeness of the mining activities.

Indoor metallic pollution related to mining activity in the Bolivian Altiplano

Energy Technology Data Exchange (ETDEWEB)

Fonturbel, Francisco E., E-mail: fonturbel@ug.uchile.cl [Departamento de Ciencias Ecologicas, Facultad de Ciencias, Universidad de Chile, Santiago (Chile); Barbieri, Enio [IRD-HSM (Institut de Recherche pour le Developpement), La Paz (Bolivia, Plurinational State of); Herbas, Cristian [Universidad Mayor de San Andres, IGEMA Institute (Instituto de Investigaciones Geologicas y del Medio Ambiente), La Paz (Bolivia, Plurinational State of); Barbieri, Flavia L.; Gardon, Jacques [IRD-HSM (Institut de Recherche pour le Developpement), La Paz (Bolivia, Plurinational State of); Universidad Mayor de San Andres, SELADIS Institute (Instituto de Servicios de Laboratorio para el Diagnostico e Investigacion en Salud), La Paz (Bolivia, Plurinational State of)

2011-10-15

The environmental pollution associated with mining and metallurgical activities reaches its greatest extent in several Andean cities and villages. Many locations in this area have accumulated through centuries a large amount of mining wastes, often disregarding the magnitude of this situation. However, in these naturally mineralized regions, there is little information available stating the exact role of mining and metallurgical industries in urban pollution. In this study, we demonstrated that the various metallic elements present in indoor dust (As, Cd, Cu, Pb, Sb, Sn, Zn) had a common origin and this contamination was increased by the proximity to the mines. Lead dust concentration was found at concerning levels for public health. In addition, wrong behaviors such as carrying mining workwear home contributed to this indoor dust pollution. Consequently, the constant exposure of the population could represent a potential health hazard for vulnerable groups, especially children. - Highlights: > We measured polymetallic pollution in household indoor dust from a mining town. > Toxic elements (Pb, As, Cd, Sb) in dust are correlated, suggesting a common origin. > The most polluted houses are within a 1 km radius around the mining center. > Carrying mining workwear home increases indoor pollution. > Lead concentrations in dust represent a serious concern for Public Health (600 {mu}g/g). - In a typical Andean mining city, the urban indoor pollution with toxic metallic elements is directly related to the closeness of the mining activities.

Municipal solid waste disposal by using metallurgical technologies and equipments

Energy Technology Data Exchange (ETDEWEB)

Cai, Jiuju; Sun, Wenqiang [State Environmental Protection Key Laboratory of Eco-industry, Institute of Thermal and Environmental Engineering, Northeastern University, Shenyang 110819 (China)

2012-07-01

Pyrolysis of municipal solid waste can take full advantage of energy and resource and avoid producing hazardous material during this period. In combination with mature metallurgical technologies of coking by coke oven, regenerative flame furnace technology and melting by electric arc furnace, technologies of regenerative fixed bed pyrolysis technology for household waste, co-coking technology for waste plastic and blend coal, and incineration ash melting technology by electric arc technology for medical waste were respectively developed to improve current unsatisfied sorting status of waste. The investigation results of laboratory experiments, semi-industrial experiments and industrial experiments as well as their economic benefits and environmental benefits for related technologies were separately presented.

Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels

Directory of Open Access Journals (Sweden)

Fritz Klocke

2011-01-01

Full Text Available In this experimental study, the cutting performance of ball-end mills in high-speed dry-hard milling of powder metallurgical steels was investigated. The cutting performance of the milling tools was mainly evaluated in terms of cutting length, tool wear, and cutting forces. Two different types of hardened steels were machined, the cold working steel HS 4-2-4 PM (K490 Microclean/66 HRC and the high speed steel HS 6-5-3 PM (S790 Microclean/64 HRC. The milling tests were performed at effective cutting speeds of 225, 300, and 400 m/min with a four fluted solid carbide ball-end mill (0 = 6, TiAlN coating. It was observed that by means of analytically optimised chipping parameters and increased cutting speed, the tool life can be drastically enhanced. Further, in machining the harder material HS 4-2-4 PM, the tool life is up to three times in regard to the less harder material HS 6-5-3 PM. Thus, it can be assumed that not only the hardness of the material to be machined plays a vital role for the high-speed dry-hard cutting performance, but also the microstructure and thermal characteristics of the investigated powder metallurgical steels in their hardened state.

Effect of metallurgical factors on the bulk magnetic properties of non-oriented electrical steels

Energy Technology Data Exchange (ETDEWEB)

Ghosh, Pampa, E-mail: pampaghosh@gmail.com [Department of Mining and Materials Engineering, McGill University, 3610 University Street, Montreal, Que., Canada H3A 0C5 (Canada); Chromik, Richard R., E-mail: richard.chromik@mcgill.ca [Department of Mining and Materials Engineering, McGill University, 3610 University Street, Montreal, Que., Canada H3A 0C5 (Canada); Knight, Andrew M. [Department of Electrical and Computer Engineering, University of Alberta, Edmonton, Alta., Canada T6G 2V4 (Canada); Wakade, Shekhar G. [GM Powertrain, General Motors Company, 823 Joslyn Avenue, Building B, 4AJ35, Pontiac, MI 48340-2920 (United States)

2014-04-01

Non-oriented electrical steel (NOES) is one of the most common material used in electrical motors. Core loss and permeability are the most important properties that the motor manufacturers look for. Both these properties are structure sensitive and depend on several metallurgical factors; such as chemistry, grain size, crystallographic texture, cleanliness and stress states in non-oriented electrical steels. It has been observed in this course of the study that the grain size and Si content of NOES are the primary controlling factors to core loss, especially at higher frequencies. On the contrary, crystallographic texture plays an important role at lower frequencies. At higher frequency, core loss increases with increasing grain size and decreasing Si content of the steels. Small difference in grain size (∼50 μm) at lower frequency range has little influence on the magnetic properties but has significant adverse effect as frequency reaches high enough. - Highlights: • Magnetic properties of a set of electrical steels were measured. • Crystallographic texture, chemistry and grain size were studied for their effects on core loss and permeability. • Structure–magnetic property relationships were identified for the electrical steels.

Três anos de acidentes do trabalho em uma metalúrgica: caminhos para seu entendimento Three years of work-related accidents in a metallurgic plant: ways to its understanding

Directory of Open Access Journals (Sweden)

Cláudia Giglio de Oliveira Gonçalves

2011-02-01

Full Text Available O objetivo deste artigo é descrever, através de estratégias metodológicas quantitativas e qualitativas, os acidentes do trabalho ocorridos em três anos numa indústria metalúrgica do interior de São Paulo para compreender suas possíveis causas. Trata-se de um estudo de casos de uma indústria; foram estudados 336 acidentes em três anos, utilizando-se três procedimentos: análise dos registros dos acidentes, entrevistas (166 acidentados e realização de grupos focais (111 trabalhadores. A proporção de incidência anual dos acidentes foi de 16,9%; 75 casos com afastamento superior a 15 dias; 51,2% ocorreram pela manhã, afetando caldeireiros (48,2%. Entre os entrevistados, escolaridade média de 8,8 anos e idade de 31 a 50 anos (55,4%; 64,5% já haviam sofrido outros acidentes e com maior ocorrência naqueles expostos ao ruído intenso (mais 90 dBA (53%. Nos grupos focais, identificaram-se percepções e sentimentos dos trabalhadores a respeito dos acidentes que não apareceram nas etapas anteriores. Através dos grupos focais pode-se identificar melhor os fatores que contribuem para os acidentes, como: pressões, realização de horas extras, baixos salários, condições de trabalho precárias e organização do trabalho.The objective of this study is to describe, by quantitative and qualitative methods, industrial accidents occurred during three years in a metallurgic plant in the rural area to understand the possible causes. It is a case study in a metallurgic plant where 336 accidents were studied in a 3-year period by means of three procedures: analysis of accidents' registers, interviews with 166 hurt workers, and the organization of Focal Groups (111 workers for discussion. The ratio of yearly incidence of accidents was 16.9%; 75 cases required more than 15 out-of-work days; 51.2% occurred in the morning and affected boilermakers (48.2%. Among the interviewed workers, average schooling was 8.8 years, age ranged from 31

Maintaining and increasing the contribution made to South Africa by the minerals and metals industry

International Nuclear Information System (INIS)

Jochens, P.R.

1985-01-01

This review article first highligts the past performance of the industry and discusses the manner in which the development of the industry has followed a logical progression from mining to the production of mineral and metal products of specification purity. Then the numerous constraints against a greater contribution by the industry are enumerated. Attention is drawn to the extent of further processing that can be undertaken in the context of mining and metallurgical processing, not only to indicate the benefits that can be derived from the added-value conferred on a mineral or metal commodity during each stage of its further processing, but also to point out some important corollaries of further processing. The many opportunities and challenges for an increased contribution by the minerals and metals industry are then reviewed. This major section includes a list of commodities for which increased penetration of export markets could be sought because the increasing resistance level (a term developed in this paper) has not been attained: a list of commodities that are imported at present, many of which could be produced locally on the basis of identified resources and expertise; a list of commodities for which additional uses should be developed so that South Africa, which possesses the largest reserves and is the largest exporter, can increase its production rate; and examples of commodities for which further processing is still at an early stage

Metal allergens of growing significance: epidemiology, immunotoxicology, strategies for testing and prevention.

Science.gov (United States)

Forte, Giovanni; Petrucci, Francesco; Bocca, Beatrice

2008-09-01

Metal-induced allergic contact dermatitis (ACD) is expressed in a wide range of cutaneous reactions following dermal and systemic exposure to products such as cosmetics and tattoos, detergents, jewellery and piercing, leather tanning, articular prostheses and dental implants. Apart from the well known significance of nickel in developing ACD, other metals such as aluminium, beryllium, chromium, cobalt, copper, gold, iridium, mercury, palladium, platinum, rhodium and titanium represented emerging causes of skin hypersensitivity. Despite the European Union directives that limit the total nickel content in jewellery alloys, the water soluble chromium (VI) in cement, and metals banned in cosmetics, the diffusion of metal-induced ACD remained quite high. On this basis, a review on the epidemiology of metal allergens, the types of exposure, the skin penetration, the immune response, and the protein interaction is motivated. Moreover, in vivo and in vitro tests for the identification and potency of skin-sensitizing metals are here reviewed in a risk assessment framework for the protection of consumer's health. Avenues for ACD prevention and therapy such as observance of maximum allowable metal levels, optimization of metallurgic characteristics, efficacy of chelating agents and personal protection are also discussed.

Heavy Metals in Air Nanoparticles in the Moravian-Silesian Region (Czech Republic

Directory of Open Access Journals (Sweden)

Barbora Sýkorová

2017-03-01

Full Text Available The Moravian-Silesian Region is one of the most polluted sites by dust particles in the Czech Republic. Therefore, atmospheric concentrations of heavy metals as cadmium, cobalt, chromium, copper, nickel, lead, antimony, thallium, manganese, iron and zinc, were monitored at 10 localities in the region during summer of 2014. Heavy metals were monitored in 10 particle size classes from 18.3 nm to 9.93 mm. The percentage of the amount of heavy metals in the sum PM at all localities ranged from 0.2 to 2.5 %. It was found that chromium, manganese, iron and zinc were mostly accumulated in dust particles with diameter greater than 1.6 µm. Lead, cadmium and antimony occur mainly in the class below 0.949 µm. These metals are more dangerous for human health, and can have potential carcinogenic effect. The influence of metallurgical industry evaluated on the basis of heavy metals in the individual particle size classes in the air within the Moravian-Silesian Region has not been unequivocally demonstrated.

Concentrations of Heavy Metals in NPK Fertilizers Imported in Serbia

Directory of Open Access Journals (Sweden)

Jelena Milinović

2008-01-01

Full Text Available Concentrations of Pb, Cd, Cu and Mn in sixteen NPK fertilizers imported and widely used in Serbia were determined by flame atomic absorption spectrometry (AAS. The results show that contents of heavy metals varied significantly in different fertilizers dependingon N:P:K ratio and fertilizer origin. Pb and Cd contents in water solution of fertilizers occurred at low ranges: 2.0-3.1 and 0.03- 1.56 mg/kg, respectively. An NPK (15:15:15 fertilizer from Romania was found to contain the highest concentration of Pb and Cd as impurities. Cu content, ranging from 7.1 to 974.7 mg/kg, was the highest in coloured fertilizers from Hungary, the Netherlands and Greece. Mn value in a Hungarian NPK product (10:10:20 exceeds the average Mn value in soil. The data indicate variable contents of heavy metals in fertilizers, some of which are significantly higher than natural concentrations in soil, which suggests that they need to be continuously monitored.

Metal and hydrogen catalysis in isotopic hydrogen exchange in some biologically important heterocyclic compounds

International Nuclear Information System (INIS)

Buncel, E.; Joly, H.A.; Jones, J.R.; Onyido, I.

1989-01-01

This study reports on the catalytic roles of metal and hydrogen ions in tritium exchange in some heterocyclic substrates which occur as residues in many biologically important molecules. We have found that detritiation of 1-methyl[2- 3 H]imidazole is inhibited by a number of metal ions. As well, inhibition of exchange rates was noted with Ag(I) and Cu(II) for [2- 3 H]thiazole and 1-methyl[8- 3 H]inosine, with Ag(I) for [2- 3 H]benzothiazole, and with Cu(II) for 1-methyl[8- 3 H]guanosine. A complete mechanistic description, which includes the various metal ion-coordinated species generated under the experimental conditions, is presented. The results demonstrate the reactivity order: protonated >> metal-coordinated >> neutral substrates. The differential catalytic effects of metal and hydrogen ions in these processes are discussed in terms of the extent of charge developed on the ligating heteroatom in the reaction intermediate. (author). 13 refs.; 1 fig

Heavy metal distribution frequency in Iranian and imported rice varieties marketed in central Iran, Yazd, 2012

Directory of Open Access Journals (Sweden)

Reza Morekian

2013-01-01

Full Text Available Aims: This study aimed to determine the concentration of heavy metals including lead (Pb, cadmium (Cd, and arsenic (As in rice samples in Yazd markets. Materials and Methods: In this study, 108 rice samples were collected from 36 different brands including 26 imported and 10 Iranian rice varieties from July-December 2011. Determination of heavy metals was carried out by wet ashing and digestion methods following graphite furnace atomic absorption spectrometry and hydride generation atomic absorption spectrometry. Results: The average concentrations of lead in both Iranian and imported samples were 328.3 ± 81.44 and 254.55 ± 77.2 μg/kg, respectively, well above the safe limit set by Iranian standard, whereas mean concentrations of cadmium and arsenic were both below their permissible limit. In homemade rice samples, their concentration levels were shown to be 37.25 ± 23.39 and 33.5 ± 18.35 μg/kg, respectively. However, for imported products, their levels were 43.71 ± 13.74 and 87.55 ± 72.99 μg/kg, respectively. Conclusion: Deterministic estimation of exposure to heavy metals from rice showed that there was no health issue concerning exposure to toxic metals through rice intake in Iran when potential risk of each heavy metal is considered individually, cumulative risk assessment must be applied in future studies.

Characterisation of hydrocarbonaceous overlayers important in metal-catalysed selective hydrogenation reactions

Energy Technology Data Exchange (ETDEWEB)

Lennon, David; Warringham, Robbie [School of Chemistry, Joseph Black Building, University of Glasgow, Glasgow G12 8QQ (United Kingdom); Guidi, Tatiana [ISIS Facility, STFC Rutherford Appleton Laboratory, Chilton, Didcot, Oxfordshire OX11 0QX (United Kingdom); Parker, Stewart F., E-mail: stewart.parker@stfc.ac.uk [ISIS Facility, STFC Rutherford Appleton Laboratory, Chilton, Didcot, Oxfordshire OX11 0QX (United Kingdom)

2013-12-12

Highlights: • Inelastic neutron scattering spectroscopy of a commercial dehydrogenation catalyst. • The overlayer present on the catalyst is predominantly aliphatic. • A population of strongly hydrogen bonded hydroxyls is also present. - Abstract: The hydrogenation of alkynes to alkenes over supported metal catalysts is an important industrial process and it has been shown that hydrocarbonaceous overlayers are important in controlling selectivity profiles of metal-catalysed hydrogenation reactions. As a model system, we have selected propyne hydrogenation over a commercial Pd(5%)/Al{sub 2}O{sub 3} catalyst. Inelastic neutron scattering studies show that the C–H stretching mode ranges from 2850 to 3063 cm{sup −1}, indicating the mostly aliphatic nature of the overlayer and this is supported by the quantification of the carbon and hydrogen on the surface. There is also a population of strongly hydrogen-bonded hydroxyls, their presence would indicate that the overlayer probably contains some oxygen functionality. There is little evidence for any olefinic or aromatic species. This is distinctly different from the hydrogen-poor overlayers that are deposited on Ni/Al{sub 2}O{sub 3} catalysts during methane reforming.

An assessment and evaluation for recycle/reuse of contaminated process and metallurgical equipment at the DOE Rocky Flats Plant Site -- Building 865

International Nuclear Information System (INIS)

1993-08-01

An economic analysis of the potential advantages of alternatives for recycling and reusing equipment now stored in Building 865 at the Rocky Flats Plant (RFP) in Colorado has been conducted. The inventory considered in this analysis consists primarily of metallurgical and process equipment used before January 1992, during development and production of nuclear weapons components at the site. The economic analysis consists of a thorough building inventory and cost comparisons for four equipment dispositions alternatives. The first is a baseline option of disposal at a Low Level Waste (LLW) landfill. The three alternatives investigated are metal recycling, reuse with the government sector, and release for unrestricted use. This report provides item-by-item estimates of value, disposal cost, and decontamination cost. The economic evaluation methods documented here, the simple cost comparisons presented, and the data provided as a supplement, should provide a foundation for D ampersand D decisions for Building 865, as well as for similar D ampersand D tasks at RFP and at other sites

Optimization Review: Bunker Hill Mining and Metallurgical Complex Superfund Site, Central Treatment Plant (CTP), Kellogg, Shoshone County, Idaho

Science.gov (United States)

The Bunker Hill Mining and Metallurgical Complex Superfund Site includes all areas of the Coeur d’Alene Basin where mining-related contamination occurred and encompasses a 21-square mile “Box” along Interstate 90 surrounding the former smelter complex.

Biodegradable Metals for Cardiovascular Stent Application: Interests and New Opportunities

Science.gov (United States)

Moravej, Maryam; Mantovani, Diego

2011-01-01

During the last decade, biodegradable metallic stents have been developed and investigated as alternatives for the currently-used permanent cardiovascular stents. Degradable metallic materials could potentially replace corrosion-resistant metals currently used for stent application as it has been shown that the role of stenting is temporary and limited to a period of 6–12 months after implantation during which arterial remodeling and healing occur. Although corrosion is generally considered as a failure in metallurgy, the corrodibility of certain metals can be an advantage for their application as degradable implants. The candidate materials for such application should have mechanical properties ideally close to those of 316L stainless steel which is the gold standard material for stent application in order to provide mechanical support to diseased arteries. Non-toxicity of the metal itself and its degradation products is another requirement as the material is absorbed by blood and cells. Based on the mentioned requirements, iron-based and magnesium-based alloys have been the investigated candidates for biodegradable stents. This article reviews the recent developments in the design and evaluation of metallic materials for biodegradable stents. It also introduces the new metallurgical processes which could be applied for the production of metallic biodegradable stents and their effect on the properties of the produced metals. PMID:21845076

Biodegradable Metals for Cardiovascular Stent Application: Interests and New Opportunities

Directory of Open Access Journals (Sweden)

Maryam Moravej

2011-06-01

Full Text Available During the last decade, biodegradable metallic stents have been developed and investigated as alternatives for the currently-used permanent cardiovascular stents. Degradable metallic materials could potentially replace corrosion-resistant metals currently used for stent application as it has been shown that the role of stenting is temporary and limited to a period of 6–12 months after implantation during which arterial remodeling and healing occur. Although corrosion is generally considered as a failure in metallurgy, the corrodibility of certain metals can be an advantage for their application as degradable implants. The candidate materials for such application should have mechanical properties ideally close to those of 316L stainless steel which is the gold standard material for stent application in order to provide mechanical support to diseased arteries. Non-toxicity of the metal itself and its degradation products is another requirement as the material is absorbed by blood and cells. Based on the mentioned requirements, iron-based and magnesium-based alloys have been the investigated candidates for biodegradable stents. This article reviews the recent developments in the design and evaluation of metallic materials for biodegradable stents. It also introduces the new metallurgical processes which could be applied for the production of metallic biodegradable stents and their effect on the properties of the produced metals.

THE MODELS OF THE MANAGEMENT OPTIMIZATION OF THE ORGANIZATIONAL STRUCTURES OF RUP “BELORUSSIAN METALLURGICAL WORKS”

Directory of Open Access Journals (Sweden)

A. N. Chichko

2006-01-01

Full Text Available The new approach to the mathematic modeling and optimization of interrelation of the control units of the metallurgical enterprise organizational structures is offered. The mathematical model of the organizational structure based on temporary characteristics of control units loading is offered at the example of one of the organizational structures BMZ.

Recovery concept of value metals from automotive lithium-ion batteries

International Nuclear Information System (INIS)

Traeger, Thomas; Friedrich, Bernd

2015-01-01

A recycling process for automotive lithium-ion batteries was developed. The process combines a mechanical pretreatment with pyrometallurgical recycling process step to recover all battery components, and realize cost-neutral and sustainable recycling. The focus of the research work is the development of a pyrometallurgical process step to recover especially Li out of electrode mass powder which is the fine fraction extracted mechanically from spent Li-ion batteries. Two metallurgical treatment technologies were investigated: direct vacuum evaporation of Li and recovery of metallic Li by distillation, and a selective entraining gas evaporation of Li and recovery of lithium oxide.

FINDING WAYS OF RECYCLING DUST OF ARC STEEL FURNACES AT THE BELARUSIAN METALLURGIC PLANT

Directory of Open Access Journals (Sweden)

A. V. Demin

2015-01-01

Full Text Available The first part examines the theoretical possibility of recycling dust of arc steel furnaces. The different modes of dust disposal depending on the task of recycling are discussed: recycling at minimal cost; recycling with a maximum extraction of iron; recycling with maximum extraction of zinc. The results of laboratory studies providing information on the technical feasibility of recycling dust formed at the Belarusian metallurgic plant are provided.

Investigations for decision making on an old tailing pond of a former experimental metallurgical plant

International Nuclear Information System (INIS)

Razikov, Z.A.; Pavljuk, L.M.; Bezzubov, N.I.

2002-01-01

Investigations are described on an abandoned tailing pond of a former experimental metallurgical plant which operated during the period 1945-1950. The aim of these investigations was to explore radiological hazards arising from the tailing pond for the population and to obtain data for decision making on redeployment or dumping of the pond. Methods used, results obtained and conclusions drawn are outlined. (author)

Molienda asistida con microondas de un coque metalúrgico

Directory of Open Access Journals (Sweden)

Ruisánchez, Esteban

2014-06-01

Full Text Available Metallurgical cokes are composed of graphitic carbon (s2p2 and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grindability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving.Los coques metalúrgicos están compuestos mayoritariamente de carbono grafítico (s2p2 y diferentes compuestos inorgánicos con distintas capacidades de absorber la radiación de microondas. Cuando se irradian con microondas fragmentos de estos coques, algunas partes de las partículas experimentan un rápido calentamiento, mientras otras no. Además, debido a que el coque presenta una cierta conductividad eléctrica, al ser irradiados con microondas se producen de forma puntual arcos eléctricos o microplasmas, dando lugar a puntos muy calientes. Como consecuencia de las diferentes dilataciones y tensiones producidas por el choque térmico, se producen en las partículas pequeñas grietas y microfisuras. Esto produce una mayor fragilidad en las partículas de coque y un incremento en la molturabilidad de las mismas. En el presente artículo se estudia la molienda de coque asistida con microondas y se evalúan las mejoras en la molturabilidad y el ahorro de energía producido.

Metallurgical source-contribution analysis of PM10 annual average concentration: A dispersion modeling approach in moravian-silesian region

Directory of Open Access Journals (Sweden)

P. Jančík

2013-10-01

Full Text Available The goal of the article is to present analysis of metallurgical industry contribution to annual average PM10 concentrations in Moravian-Silesian based on means of the air pollution modelling in accord with the Czech reference methodology SYMOS´97.

Influencia de los tratamientos realizados con diferentes ferroaleaciones de magnesio en la evolución de la calidad metalúrgica y los procesos de solidificación de las fundiciones esferoidales

Directory of Open Access Journals (Sweden)

Loizaga, A.

2008-10-01

Full Text Available In this work the metallurgical consequences of treatments applied on ductile irons using ferroalloys with different magnesium contents are analysed. The solidification processes have an important influence on the mechanical properties and the functionality of the iron castings along their service period. Consequently, the comparison of the characteristics of the cooling curves recorded from the melt and the active oxygen and sulphur contents have been used for quantifying the effects of treatments performed utilizing different types of commercial FeSiMg. The addition of magnesium into the melt strongly removes sulphur and oxygen contents and important degradations of the metallurgical quality are finally obtained as a consequence of them. On the other hand, the composition of the resulting slags and the evolution of the melt characteristics as a function of the remaining time into the pouring device is investigated. The magnesium content in ferroalloys becomes a critical parameter in the evolution of the melt quality of treated irons.

En el presente trabajo se analizan las implicaciones metalúrgicas de efectuar tratamientos con ferroaleaciones de diferente contenido de magnesio para fabricar fundición esferoidal. Los procesos de solidificación del hierro son los responsables de las propiedades mecánicas y la funcionalidad de las piezas en su etapa de servicio. Por esta razón, la comparación de las características de las curvas de solidificación del metal y sus contenidos de oxígeno activo y azufre se han utilizado para cuantificar los efectos de los tratamientos realizados con distintas ferroaleaciones de magnesio comerciales. La adición de magnesio en el metal fundido supone la aparición de fuertes reacciones de desoxidación y desulfuración, por lo que la calidad del hierro tratado sufre degradaciones, que perjudican las características metalúrgicas del material. Por otra parte, se investiga la naturaleza de las escorias

Process of optimization of district heat production by utilizing waste energy from metallurgical processes

Science.gov (United States)

Konovšek, Damjan; Fužir, Miran; Slatinek, Matic; Šepul, Tanja; Plesnik, Kristijan; Lečnik, Samo

2017-07-01

In a consortium with SIJ (Slovenian Steel Group), Metal Ravne, the local community of Ravne na Koro\\vskem and the public research Institut Jožef Stefan, with its registered office in Slovenia, Petrol Energetika, d.o.o. set up a technical and technological platform of an innovative energy case for a transition of steel industry into circular economy with a complete energy solution called »Utilization of Waste Heat from Metallurgical Processes for District Heating of Ravne na Koro\\vskem. This is the first such project designed for a useful utilization of waste heat in steel industry which uses modern technology and innovative system solutions for an integration of a smart, efficient and sustainable heating and cooling system and which shows a growth potential. This will allow the industry and cities to make energy savings, to improve the quality of air and to increase the benefits for the society we live in. On the basis of circular economy, we designed a target-oriented co-operation of economy, local community and public research institute to produce new business models where end consumers are put into the centre. This innovation opens the door for steel industry and local community to a joint aim that is a transition into efficient low-carbon energy systems which are based on involvement of natural local conditions, renewable energy sources, the use of waste heat and with respect for the principles of sustainable development.

Determination of electrical resistivity of dry coke beds

Energy Technology Data Exchange (ETDEWEB)

Eidem, P.A.; Tangstad, M.; Bakken, J.A. [NTNU, Trondheim (Norway)

2008-02-15

The electrical resistivity of the coke bed is of great importance when producing FeMn, SiMn, and FeCr in a submerged arc furnace. In these processes, a coke bed is situated below and around the electrode tip and consists of metallurgical coke, slag, gas, and metal droplets. Since the basic mechanisms determining the electrical resistivity of a coke bed is not yet fully understood, this investigation is focused on the resistivity of dry coke beds consisting of different carbonaceous materials, i.e., coke beds containing no slag or metal. A method that reliably compares the electrical bulk resistivity of different metallurgical cokes at 1500{sup o} C to 1600{sup o}C is developed. The apparatus is dimensioned for industrial sized materials, and the electrical resistivity of anthracite, charcoal, petroleum coke, and metallurgical coke has been measured. The resistivity at high temperatures of the Magnitogorsk coke, which has the highest resistivity of the metallurgical cokes investigated, is twice the resistivity of the Corus coke, which has the lowest electrical resistivity. Zdzieszowice and SSAB coke sort in between with decreasing resistivities in the respective order. The electrical resistivity of anthracite, charcoal, and petroleum coke is generally higher than the resistivity of the metallurgical cokes, ranging from about two to about eight times the resistivity of the Corus coke at 1450{sup o}C. The general trend is that the bulk resistivity of carbon materials decreases with increasing temperature and increasing particle size.

Evaluation of powder metallurgical processing routes for multi-component niobium silicide-based high-temperature alloys

Energy Technology Data Exchange (ETDEWEB)

Seemueller, Hans Christoph Maximilian

2016-03-22

Niobium silicide-based composites are potential candidates to replace nickel-base superalloys for turbine applications. The goal of this work was to evaluate the feasibility and differences in ensuing properties of various powder metallurgical processing techniques that are capable of manufacturing net-shape turbine components. Two routes for powder production, mechanical alloying and gas atomization were combined with compaction via hot isostatic pressing and powder injection molding.

The identification of zones of amplification of disruptions in network supply chains of metallurgic products

Directory of Open Access Journals (Sweden)

M. Kramarz

2015-01-01

Full Text Available An increase in the number of participants in a supply chain and network relations results in an increase in the complexity of the entire logistic and production system. Consequently, there appear additional potential sources of disruptions in material flows. The aim of the research presented in the article is to identify the zones of amplification of disruptions in network supply chains of metallurgic products.

Trial-by-fire transformation: an interview with Globe Metallurgical's Arden C. Sims. Interview by Bruce Rayner.

Science.gov (United States)

Sims, A C

1992-01-01

Globe Metallurgical Inc., a $115 million supplier of specialty metals, is best known as the first small company to win the Baldrige Award in 1988. But there is much more to this gutsy little company than total quality. During the 1980s, Globe transformed itself from a rust-belt has-been on the verge of bankruptcy into a high-technology, high-quality industry leader. Along the way, the company went private in a management-led leveraged buyout, embraced flexible work teams, adopted a high-value-added, niche marketing strategy, and took its business global. Leading the way in Globe's reinvention was Chief Executive Arden C. Sims, the slow-talking son of a West Virginian coal miner. When he joined the company in 1984, Sims had no experience in the new managerial techniques. He was a product of the old school of management: cut costs and trim operations to regain competitiveness. But he soon discovered that old-style management was not enough to battle offshore competitors, an unproductive work force, rising costs, and outdated production technology. He was forced to go looking for new ideas and practices. In a succession of learning experiences, Sims attended a seminar on total quality in 1985, paving the way for the company's quality program; he discovered the power of flexible work teams when management was forced to run the furnaces during a year-long strike; he organized an LBO, allowing him to change the work order even more dramatically; and he took the company global and into highly profitable niche markets by severing a long-standing relationship with Globe's sales and marketing representative. As a result of these and other changes, Globe leads the specialty metals industry in virtually all performance measures.

Employment and other selected personnel attributes in metallurgical and industrial enterprises of different size - research results

Directory of Open Access Journals (Sweden)

A. Pawliczek

2015-10-01

Full Text Available The presented paper deals with the issue of employment and other selected personnel attributes as employees’ affiliations, employees’ benefits, monitoring of employees’ satisfaction, monitoring of work productivity, investments into employees education and obstacles in hiring qualified human resources. The characteristics are benchmarked on the background of enterprise size based on the employees count in the year 2013. The relevant data were collected in Czech industrial enterprises, including metallurgical companies, with the help of university questionnaire research in order to induce synergy effect arising from mutual communication of academy-students-industry. The most important results are presented later in the paper, complemented with discussion based on relevant professional literature sources. The findings suggest that bigger companies check productivity and satisfaction and dismiss employees more frequently, unlike medium companies which do not reduce their workforce and solve the impact of crisis by decreased affiliations, reduced benefits and similar savings.

Method for palladium activating molybdenum metallized features on a ceramic substrate

International Nuclear Information System (INIS)

Kumar, A.H.; Schwartz, B.

1985-01-01

A molybdenum or tungsten metallurgical pattern is formed on or in a dielectric green sheet. Palladium, nickel, platinum or rhodium is coated on a layer of polyvinyl butyral which is carried on a polyester film. The metal layer of this assembly is laminated to a dielectric green sheet which carries the molybdenum or tungsten metallurgy. The polyester film is stripped off. The resulting assembly is sintered to a fired structure, whereby the polyvinyl butyral is volatilized off and the palladium, nickel, platinum or rhodium is alloyed with the molybdenum or tungsten metallurgy to provide a densified metallurgy whose surface is free of glass

Rare-earth metal prices in the USA ca. 1960 to 1994

Science.gov (United States)

Hedrick, James B.

1997-01-01

Rare-earth metal prices were compiled from the late 1950s and early 1960s through 1994. Although commercial demand for rare-earth metals began in 1908, as the alloy mischmetal, commercial quantities of a wide range of individual rare-earth metals were not available until the late 1950s. The discovery of a large, high-grade rare-earth deposit at Mountain Pass. CA, USA, in 1949, was significant because it led to the production of commercial quantities or rare-earth elements that reduced prices and encouraged wider application of the materials. The availability of ore from Mountain Pass, and other large rare-earth deposits, especially those in Australia and China, has provided the world with abundant resources for rare-earth metal production. This availability, coupled with improved technology from Government and private-sector metallurgical research, has resulted in substantial decreases in rare-earth metal prices since the late 1950s and early 1960s. Price series for the individual rare-earth metals (except promethium) are quoted on a kilogram basis from the late 1950s and early 1960s through 1994. Prices are given in US dollars on an actual and constant dollar basis. Industrial and economic factors affecting prices during this time period are examined.

Dimensional, microstructural and compositional stability of metal fuels

International Nuclear Information System (INIS)

Solomon, A.A.; Dayananda, M.A.

1993-01-01

The projects undertaken were to address two areas of concern for metal-fueled fast reactors: metallurgical compatibility of fuel and its fission products with the stainless steel cladding, and effects of porosity development in the fuel on fuel/cladding interactions and on sodium penetration in fuel. The following studies are reported on extensively in appendices: hot isostatic pressing of U-10Zr by coupled boundary diffusion/power law creep cavitation, liquid Na intrusion into porous U-10Zr fuel alloy by differential capillarity, interdiffusion between U-Zr fuel and selected Fe-Ni-Cr alloys, interdiffusion between U-Zr fuel vs selected cladding steels, and interdiffusion of Ce in Fe-base alloys with Ni or Cr

Transport mechanisms in the laser alloying of metals

Science.gov (United States)

Pawlak, Ryszard; Tomczyk, Mariusz; Walczak, Maria

2003-10-01

This article presents some investigations of a laser alloyed surface layer of nickel doped with gold and of copper doped with aluminum. The velocity of the convectino flow in the laser pool predicted by computation implies that there may exist good miscibility for the range of components different from those obtained by the conventional method. This indicates a predominant role of the Marangoni convection for mixing elements. Some metallurgical cross-sections of Ni-Au; Mo-Au; Cu-Al; Cu-Au layers, alloyed by an Nd-YAG laser, for different contents of doping elements are presented. They may be interesting information about miscibility of these metals during laser pulse τ1=4ms.

Urban mining. Material recovery from landfills; Urban Mining. Wertstoffgewinnung aus Abfalldeponien

Energy Technology Data Exchange (ETDEWEB)

Franke, Matthias; Mocker, Mario; Loeh, Ingrid [ATZ Entwicklungszentrum, Sulzbach-Rosenberg (Germany). Abt. Kreislaufwirtschaft

2011-07-01

The importance of anthropogenic reservoirs is increasing in view of the dwindling and more expensive raw materials. Beside landfilled household waste, metals in metallurgical slags and phosphorus in sewage sludge are interesting increasingly. The economics of landfill reclamation projects improved with increasing commodity prices.

The radiological monitoring protocol for metallic products and cleared scrap management

International Nuclear Information System (INIS)

Gil Lopez, E.

2003-01-01

Event though the use of nuclear and radiological techniques is subject to strict controls in most countries, the presence of radioactive material in batches of metallic scrap has been detected with relative frequency in the last few years. This circumstance has motivated the implementation of a series of national and international initiatives aimed at detecting and preventing this type of events, whether they be intentional or involuntary. The Spanish iron and steel industry is one of the country's most important industrial sectors, and to a great extent it depends on the importation of a very significant amount of metallic scrap that it uses as raw material. Experience has shown that countries that import large amounts of scrap, apart from supporting the mentioned international initiatives, should complement them with other national initiatives to reduce the risks resulting from the presence of radioactive material in scrap. In this context, the Spanish authorities, together with trade unions and entrepreneurial associations in the metal reclamations and smelting sectors and ENRESA, have signed a voluntary Protocol that defines and implements a national radiological monitoring and control system for scrap materials and their byproducts. The Protocol defines the obligations and rights of the signatories, and it describes the monitoring and control system and its legal bases, the operation of both specific and other general-purpose radiological monitoring equipment that existed prior to this initiative, the development of radiological training and dissemination plans for professionals in the metal reclamation and smelting sectors, the establishment of effective systems for the safe management of any radioactive materials detected, and the general improvement of the national response system in the event of radiological emergencies. Since the Protocol took effect in November 1999, more than 100 enterprises from the metallurgical (steel, copper, lead and aluminum

Occupational exposure in South African metallurgical plants and industries involving naturally occurring radionuclides

International Nuclear Information System (INIS)

Kruger, I.D.

2002-01-01

South Africa has a very large mining and minerals processing industry exploiting a variety of ores and minerals containing elevated levels of NORM. The industry employs more than 300,000 persons. Doses have been assessed to workers in the mining industry in South Africa. In the gold mining industry radon measurements have been performed since the early 1970s. Regulations have been in force since 1990. The mean annual dose to underground gold mine workers, mostly from radon progeny, is about 5 mSv with maximum doses exceeding 20 mSv. The maximum annual dose to surface workers in gold mines is 5 mSv. In South African coal mines the mean annual dose from inhalation of radon decay products has been estimated from limited radon concentration measurements to be about 0.6 mSv. In the phosphoric acid and fertilizer production industry the doses to the workers do not exceed 6 mSv/y. There are 3 mineral sands operations in South Africa, for which the maximum annual dose to workers is 3 mSv. One open pit copper mine contains elevated levels of U, which is extracted as a by-product. The maximum annual doses to workers are 5 mSv for workers in the mine and 20 mSv for workers in the metallurgical plant. Worker doses in the metallurgical plant have since been reduced with the introduction of radiation protection measures

An assessment and evaluation for recycle/reuse of contaminated process and metallurgical equipment at the DOE Rocky Flats Plant Site -- Building 865. Final report

Energy Technology Data Exchange (ETDEWEB)

1993-08-01

An economic analysis of the potential advantages of alternatives for recycling and reusing equipment now stored in Building 865 at the Rocky Flats Plant (RFP) in Colorado has been conducted. The inventory considered in this analysis consists primarily of metallurgical and process equipment used before January 1992, during development and production of nuclear weapons components at the site. The economic analysis consists of a thorough building inventory and cost comparisons for four equipment dispositions alternatives. The first is a baseline option of disposal at a Low Level Waste (LLW) landfill. The three alternatives investigated are metal recycling, reuse with the government sector, and release for unrestricted use. This report provides item-by-item estimates of value, disposal cost, and decontamination cost. The economic evaluation methods documented here, the simple cost comparisons presented, and the data provided as a supplement, should provide a foundation for D&D decisions for Building 865, as well as for similar D&D tasks at RFP and at other sites.

Prevalencia de los factores de riesgo cardiovascular en trabajadores de una planta metalúrgica Prevalence of cardiovascular risk factors among workers in a metallurgical factory

Directory of Open Access Journals (Sweden)

Juan Antonio Alonso Díaz

2012-09-01

and sex obtained by applying a standardized protocol performed during periodic medical examinations at work to a group of 358 workers, 330 men and 28 women, in a metallurgical industry in Cantabria with a mean age of 42 ± 8 years. Result: Dyslipidemia is the most important risk factor for its high prevalence (52% in a relatively young population, followed by smoking (35% and obesity (22%. These three risk factors are also those with a higher attributable risk in the incidence of ischemic heart disease in the general Spanish population, so they should be subject to intervention. Conclusions: Occupational Health Service companies have a privileged position due to their accessibility to evaluate and treat cardiovascular risk factors present in the working population they serve.

Development of dissimilar metal transition joint by hot bond rolling

International Nuclear Information System (INIS)

Kurokawa, Hiroyuki; Nakasuji, Kazuyuki; Kajimura, Haruhiko; Nagai, Takayuki; Takeda, Seiichiro.

1997-01-01

Metallurgically bonded transition joints which enable to connect reprocessing equipments made of superior corrosion resistant valve metals (Ti-5Ta, Zr or Ti) to stainless steel piping are required for nuclear fuel reprocessing plants. The authors have developed dissimilar transition joints made of stainless steel and Ti-5Ta, Zr or Ti with an insert metal of Ta by the hot bond rolling process of clad bars and clad pipes, using a newly developed mill called 'rotary reduction mill'. This report presents the manufacturing process of dissimilar transition joints produced from the clad pipe with three layers by the hot bond rolling. First, the method of hot bond rolling of clad pipe is proposed. Then, the mechanical and corrosion properties of the dissimilar transition joints are evaluated in detail by carrying out various tests. Finally, the rolling properties in the clad pipe method are discussed. (author)

Application of Six Sigma Using DMAIC Methodology in the Process of Product Quality Control in Metallurgical Operation

Directory of Open Access Journals (Sweden)

Girmanová Lenka

2017-12-01

Full Text Available The Six Sigma DMAIC can be considered a guide for problem solving and product or process improvement. The majority of companies start to implement Six Sigma using the DMAIC methodology. The paper deals with application of Six Sigma using the DMAIC methodology in the process of product quality control. The case study is oriented on the field of metallurgical operations. The goal of the Six Sigma project was to ensure the required metallurgic product quality and to avoid an increase in internal costs associated with poor product quality. In this case study, a variety of tools and techniques like flow chart, histogram, Pareto diagram, analysis of FMEA (Failure Mode and Effect Analysis data, cause and effect diagram, logical analysis was used. The Sigma level has improved by approximately 13%. The achieved improvements have helped to reduce the quantity of defective products and the processing costs (technology for re-adjusting. Benefits resulting from the DMAIC implementation can be divided into three levels: the qualitative, economic and safety level.

Evaluation of solubility in simulated lung fluid of metals present in the sludge from a metallurgical industry to produce metallic zinc

International Nuclear Information System (INIS)

Lima, Rosilda Maria Gomes de

2012-01-01

The objective of this study was to determine the solubility parameters (rapid and slow dissolution rates, rapid and slow dissolution fractions) metal particles present in a pile of sludge accumulated under exposure to weathering from the Cia Mercantil Inga, located at the Ilha da Madeira, Sepetiba Bay, Rio de Janeiro. Plant samples collected in the neighboring of the pile and bioindicators placed in the region and collected after some months indicated that the inhabitants of Ilha da Madeira have been exposed to trace elements such zinc, cadmium, mercury and lead, produced during the processing of zinc minerals (hemimorphite - Zn 4 (OH) 2 Si 2 O 7 .H 2 O, and willemite - Zn 2 SiO 4 ). A static dissolution test in vitro was used to determine the solubility parameters using a simulated lung fluid (SLF), on a time basis ranging from 10 min to 1 year. The metal concentrations in the sludge samples and in the SLF were determined using Particle Induced X-rays Emission (PIXE). In conclusion, this study confirms the harmful effects on the neighboring population of the airborne particles containing these metals that came from the sludge. The solubility parameters obtained for Zn, Cd, Cr, Ni and Mn present in the rapid dissolution fraction in SLF were 0.945; 0.473; 0.226; 0.300 and 0.497, respectively, and the corresponding times for half life of dissolution of the rapid fraction were f r = 2.082 days; f r = 0.09 days; f r = 0.37 days; f r = 0.332 days ad f r = 0.99 days; for the slow dissolution fraction times were f r = 146.95 days; f r = 63 days; f r = 86.64 days; f r = 79.66 days and f r = 59.84 days. These values indicate that these metals present a moderate absorption level in SLF, and may be classified as M type, according to the International Commission on Radiological Protection (ICRP). The use of solubility parameters allowed a better description of the kinetic behaviour of the sludge in the human body and, therefore, a better evaluation of the worker’s risk to

Rheological Behaviour of a Bitumen Modified with Metal Oxides Obtained by Regeneration Processes

Directory of Open Access Journals (Sweden)

Tullio Giuffrè

2018-02-01

Full Text Available Nowadays, one important challenge is to demonstrate an innovative and integrated approach for the sustainable construction of roads considering the whole life cycle of the infrastructure. Road pavements with multiple asphalt layers generally undergo prolonged environmental exposure and the alternation between solar irradiation and low temperatures. As a result, relaxation or progressive removal of the material with a negative impact on the resistance to plastic deformation occur, also leading to the formation of slits and to dimensional variations, which are commonly defined as thermal cracking. This suggests the use of suitable bitumen modifiers. For these, important parameters are the optimal mixing time and mixing temperature, in order to reduce problems related to the stability of the bitumen. Therefore, the behaviour, upon changing the temperature, of bituminous mixtures containing (as fillers a series of metal oxides coming, as secondary products, from spent acid solutions regeneration processes, was investigated. This is intended in order to recover and reuse those otherwise dangerous wastes coming from several industrial (especially, metallurgical processes. The study was aimed at evaluating the properties of bituminous blends by performing rheological tests under dynamic shear regime. More specifically, five different bitumen matrices were prepared (70/100 bitumen and blends with metal oxides and/or SBS copolymer. Results showed that the addition of iron oxides leads to an increase of the softening point and the complex modulus. The increase is even more emphasized when SBS is added to the blend.

Numerical computation of fluid flow in different nonferrous metallurgical reactors

International Nuclear Information System (INIS)

Lackner, A.

1996-10-01

Heat, mass and fluid flow phenomena in metallurgical reactor systems such as smelting cyclones or electrolytic cells are complex and intricately linked through the governing equations of fluid flow, chemical reaction kinetics and chemical thermodynamics. The challenges for the representation of flow phenomena in such reactors as well as the transfers of these concepts to non-specialist modelers (e.g. plant operators and management personnel) can be met through scientific flow visualization techniques. In the first example the fluid flow of the gas phase and of concentrate particles in a smelting cyclone for copper production are calculated three dimensionally. The effect of design parameters (length and diameter of reactor, concentrate feeding tangentially or from the top, ..) and operating conditions are investigated. Single particle traces show, how to increase particle retention time before the particles reach the liquid film flowing down the cyclone wall. Cyclone separators are widely used in the metallurgical and chemical industry for collection of large quantities of dust. Most of the empirical models, which today are applied for the design, are lacking in being valid in the high temperature region. Therefore the numerical prediction of the collection efficiency of dust particles is done. The particle behavior close to the wall is considered by applying a particle restitution model, which calculates individual particle restitution coefficients as functions of impact velocity and impact angle. The effect of design parameters and operating are studied. Moreover, the fluid flow inside a copper refining electrolysis cell is modeled. The simulation is based on density variations in the boundary layer at the electrode surface. Density and thickness of the boundary layer are compared to measurements in a parametric study. The actual inhibitor concentration in the cell is calculated, too. Moreover, a two-phase flow approach is developed to simulate the behavior of

Deposition of heavy metals from dust fallout in selected areas of Eastern Slovakia

Directory of Open Access Journals (Sweden)

Pavel Slančo

2005-11-01

Full Text Available The paper deals with an evaluation of the deposition of selected heavy metals in the form of a detailed analysis of the dust fallout. The loaded areas of Nižná Slaná and Jelšava with the mining and mineral processing industry of siderite ore and magnesite, the area of Krompachy with the copper metal works, the municipal and industrial environs of Košice and relatively clean area of the National Park of Slovak Paradise were monitored and compared. The results have shown significant differences in the qualitative and quantitative effect on the monitored areas. The values of heavy metals content in the dust fallout of the loaded areas exceeded by order the values detected in the Slovak Paradise. As to the mining areas of Nižná Slaná and Jelšava, the highest content of heavy metals was recorded in the case of Mn and As. The metallurgical area of Krompachy is mostly loaded by Cu, Pb, As and Cd..

Determining sulfur in metallurgical coke by the X-ray fluorescent method

Energy Technology Data Exchange (ETDEWEB)

Sofilic, T.; Kesic-Racan, M.; Sindler, M.; Sokolean, D.

1979-01-01

A method is described of X-ray fluorescent analysis for current determination of sulfur in the concentration range of 0.5-1.16% in metallurgical coke. To do this, the analyzed material (coke) is ground to a particle size of 200 mu and mixed in a 1:1 ratio with an organic binder (soluble starch). The mixture is briquetted in meshes of a certain size under a pressure of 25 tons/cm/sub 2/. The tablets obtained are analyzed in a Phillips spectrometer with a Cr anticathode. The presence is noted of a linear dependence between the S content and the instrument reading; the correlation factor is 0.91; the mean detection error, 0.0596.

Utilizing of the metallurgical slag for production of cementless concrete mixtures

Directory of Open Access Journals (Sweden)

D. Baricová

2012-10-01

Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

Integrated Multimotor Electrical DC Drive for Metallurgical Rolling Table

Directory of Open Access Journals (Sweden)

Gała Marek

2015-06-01

Full Text Available A drive system of a section of a metallurgical rolling table consisting of six dc motors, 2220 amperes of total current, fed from a single ABB reversible thyristor converter has been described in this paper. Autonomous excitation circuits of the motors are fed from independent thyristor converters working in the so called MULTIFEX system linked with a supervisory high power converter. There are presented schemes of the DSL communication realized by FEX excitation cards of the motors using the SDSC card of the DCS-800-S02 converter and logic control system based on a PLC controller. The parameterization of the DCS-800 converter and the DCF 803 excitation systems was conducted using the DriveWindow software tool. Significant waveforms of voltages, currents and the estimated motor velocity are described and presented for the idle run as well as during transporting sheets discharged from a pusher furnace.

Silver recovery from zinc metallurgical sludge – analysis of solutions

Directory of Open Access Journals (Sweden)

Pietrzyk Stanisław

2017-01-01

Full Text Available During the hydrometallurgical process of zinc production, conducted in the ZGH “Bolesław” S.A. in Bukowno [Mine and Metallurgical Plant], about 40,000 tons of sludge is generated. After dehydration in the Larox filter presses, sludge contains ca. 16-18% of Zn, 20-25% of Fe, and 200-300 ppm of Ag. Next, sludge is transported to the Olkusz concentrator for flotation to obtain concentrate enriched with Ag (1,000-1,500 ppm. The concentrate is then sent to the HC “Miasteczko Śląskie” [zinc smelter], while the flotation tailings are subjected to recycling in waelz kiln in Bukowno to regain mainly Zn and Pb, in the form of oxides (also sent later to the HC “Miasteczko Śląskie”.

Ti₃SiC₂ Synthesis by Powder Metallurgical Methods

OpenAIRE

Kero, Ida; Antti, Marta-Lena; Odén, Magnus

2007-01-01

Titanium silicon carbide MAX phase was synthesised by a powder metallurgical method from ball milled TiC/Si powders of two different compositions, with TiC/Si ratios of 3:2 and 3:2.2 respectively. The cold pressed samples were analysed by dilatometry under flowing argon or sintered under vacuum for different times. The sintered samples were evaluated using x-ray diffraction (XRD). This study showed that titanium carbide was always present as a secondary phase and silicon carbide accompanied t...

Metallurgical Mechanisms Controlling Mechanical Properties of Aluminum Alloy 2219 Produced By Electron Beam Freeform Fabrication

Science.gov (United States)

Domack, Marcia S.; Taminger, Karen M. B.; Begley, Matthew

2006-01-01

The electron beam freeform fabrication (EBF3) layer-additive manufacturing process has been developed to directly fabricate complex geometry components. EBF3 introduces metal wire into a molten pool created on the surface of a substrate by a focused electron beam. Part geometry is achieved by translating the substrate with respect to the beam to build the part one layer at a time. Tensile properties have been demonstrated for electron beam deposited aluminum and titanium alloys that are comparable to wrought products, although the microstructures of the deposits exhibit features more typical of cast material. Understanding the metallurgical mechanisms controlling mechanical properties is essential to maximizing application of the EBF3 process. In the current study, mechanical properties and resulting microstructures were examined for aluminum alloy 2219 fabricated over a range of EBF3 process variables. Material performance was evaluated based on tensile properties and results were compared with properties of Al 2219 wrought products. Unique microstructures were observed within the deposited layers and at interlayer boundaries, which varied within the deposit height due to microstructural evolution associated with the complex thermal history experienced during subsequent layer deposition. Microstructures exhibited irregularly shaped grains, typically with interior dendritic structures, which were described based on overall grain size, morphology, distribution, and dendrite spacing, and were correlated with deposition parameters. Fracture features were compared with microstructural elements to define fracture paths and aid in definition of basic processing-microstructure-property correlations.

Numerical Analysis of Thermal Stresses around Fasteners in Composite Metal Foils

Science.gov (United States)

Nammi, S. K.; Butt, J.; –L Mauricette, J.; Shirvani, H.

2017-12-01

The process of composite metal foil manufacturing (CMFM) has reduced a number of limitations associated with commercial additive manufacturing (AM) methods. The existing metal AM machines are restricted by their build envelope and there is a growing market for the manufacture of large parts using AM. These parts are subsequently manufactured in fragments and are fastened together. This paper analyses the thermal stresses around cylindrical fasteners for three layered metal composite parts consisting of aluminium foil, brazing paste and copper foil layers. The investigation aims to examine the mechanical integrity of the metallurgically bonded aluminium/copper foils of 100 micron thickness manufactured in a disc shape. A cylindrical fastener set at an elevated temperature of 100 °C is fitted in the middle of the disc which results in a steady-state thermal distribution. Radial and shear stresses are computed using finite element method which shows that non-zero shear stresses developed by the copper layer inhibit the axial slippage of the fastener and thereby establishing the suitability of rivet joints for CMFM parts.

Recycling-Oriented Product Characterization for Electric and Electronic Equipment as a Tool to Enable Recycling of Critical Metals

Science.gov (United States)

Rotter, Vera Susanne; Chancerel, Perrine; Ueberschaar, Maximilian

To establish a knowledge base for new recycling processes of critical elements, recycling-orientated product characterization for Electric and Electronic Equipment (EEE) can be used as a tool. This paper focuses on necessary data and procedures for a successful characterization and provides information about existing scientific work. The usage of this tool is illustrated for two application: Hard Disk Drives (HDD) and Liquid Crystal Display (LCD) panels. In the first case it could be shown that Neodymium and other Rare Earth Elements are concentrated in magnets (25% by weight) and contribute largely to the end demand of Neodymium. Nevertheless, recycling is limited by the difficult liberation and competing other target metals contained in HDD. In the second case it could be shown that also for this application the usage of Indium is concentrated in LCDs, but unlike in magnets the concentration is lower (200 ppm). The design of LCDs with two glued glass layers and the Indium-Tin-Oxide layer in between make the Indium inaccessible for hydro-metallurgical recovery, the glass content puts energetic limitations on pyro-metallurgical processes. For the future technical development of recycling infrastructure we need an in depth understanding of product design and recycling relevant parameters for product characterization focusing on new target metals. This product-centered approach allows also re-think traditional "design for recycling" approaches.

Production of metallurgical cokes from some Turkish lignites using sulphite liquor binders

Energy Technology Data Exchange (ETDEWEB)

Yanik, J.; Saglam, M.; Yuksel, M. (Ege University, Izmir (Turkey). Dept. of Chemistry)

1990-04-01

Soma and Tuncbilek lignites were briquetted at 80{degree}C under 0-100 MPa, using varying amounts of sulphite liquor binders. The briquettes were then carbonized at 950{degree}C, and the resulting formed cokes were examined. The effects of the type and concentration of binders, and of the briquetting pressure, on the strength and porosity of the formcokes were investigated. As a result of these experiments, optimal briquetting conditions were established. It was also stated that formcokes made from both Turkish lignite samples under optimal briquetting conditions could be used for metallurgical purposes, particularly in non-ferrous metallurgy. 17 refs., 1 fig., 4 tabs.

A New Direction for Biomining: Extraction of Metals by Reductive Dissolution of Oxidized Ores

Directory of Open Access Journals (Sweden)

Kevin B. Hallberg

2013-01-01

Full Text Available Biomining, the biotechnology that uses microorganisms to extract metals from ores and concentrates, is currently used exclusively for processing reduced ores and mine wastes. Metals of economic value also occur extensively in oxidized ores, such as nickel laterites. While these are not amenable to oxidative dissolution, the ferric iron minerals they contain can, in theory, be disrupted by iron reduction, causing associated metals to be released. We have harnessed the ability of the facultatively anaerobic, acidophilic bacterium Acidithiobacillus ferroooxidans to couple the oxidation of elemental sulphur to the reduction of ferric iron in the goethite fraction of a limonitic nickel ore at 30 °C. Nickel and other metals (Co, Cr and Mn were effectively solubilised and maintained in solution due to the low pH (1.8 of the leach liquor. The results highlight the potential for the bioprocessing of oxidized, iron-rich ores using an approach that is energy-saving and environmentally-benign compared with metallurgical processes currently applied to the extraction of Ni from lateritic ores.

Metallurgical features of the formation of a solid-phase metal joint upon electric-circuit heating

Science.gov (United States)

Latypov, R. A.; Bulychev, V. V.; Zybin, I. N.

2017-06-01

The thermodynamic conditions of formation of a joint between metals using the solid-phase methods of powder metallurgy, welding, and deposition of functional coatings upon electric-current heating of the surfaces to be joined are studied. Relations are obtained to quantitatively estimate the critical sizes of the circular and linear active centers that result in the formation of stable bonding zones.

Proceedings of the international symposium on control and optimization in minerals, metals and materials processing

International Nuclear Information System (INIS)

Hodouin, D.; Bazin, C.; Desbiens, A.

1999-01-01

This is the first symposium on Process optimization and Control in Ore Processing, Extractive Metallurgy and Material Science ever sponsored by Metsoc. Sure enough, papers dealing with these topics are regularly presented at the Annual Conference of Metallurgists, but they have always been, so far, scattered through different symposia dealing with specific mineral or metallurgical processes. The novelty, at this symposium, is that our central theme reflects the methods rather than the processes, a change of focus that should foster interdisciplinary exchanges in Metallurgical Engineering. The various methods reviewed in the symposium proceedings are presented in four chapters covering the following topics: data acquisition and filtering, process monitoring; process modelling; process control; and process optimization. We hope that the 41 papers collected in this volume can sensitize the reader to the importance of modern data processing techniques for the valorization of available process data to improve the metallurgical and economic efficiency of industrial processes. They should also incite production managers, research directors and educational leaders to expand their efforts in the field

Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

OpenAIRE

Mangutova Bianka V.; Fidancevska Emilija M.; Milosevski Milosav I.; Bossert Joerg H.

2004-01-01

Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa). The polyurethane f...

3D Model Studies on the Effect of Bed and Powder Type Upon Radial Static Pressure and Powder Distribution in Metallurgical Shaft Furnaces

Directory of Open Access Journals (Sweden)

Panic B.

2017-09-01

Full Text Available The flow of gases in metallurgical shaft furnaces has a decisive influence on the course and process efficiency. Radial changes in porosity of the bed cause uneven flow of gas along the radius of the reactor, which sometimes is deliberate and intentional. However, holdup of solid particles in descending packed beds of metallurgical shaft furnaces can lead to unintentional changes in porosity of the bed along the radial reactor. Unintentional changes in porosity often disrupt the flow of gas causing poor performance of the furnace. Such disruptions of flow may occur in the blast furnace due to high level of powder content in gas caused by large amount of coal dust/powder insufflated as fuel substitute. The paper describes the model test results of radial distribution of static pressure and powder hold up within metallurgical reactor. The measurements were carried out with the use of 3D physical model of two-phase flow gas-powder in the moving (descending packed bed. Sinter or blast furnace pellets were used as packed bed while carbon powder or iron powder were used as the powder. Wide diversity within both static pressure distribution and powder distribution along the radius of the reactor were observed once the change in the type of powder occurred.

Study of fatigue crack propagation in laminated metal composites alluminium 1100/alluminium 2024

International Nuclear Information System (INIS)

Tavares, R.I.

1984-01-01

A study has been made of fatigue crack propagation in laminated metal composites with different volume fraction of constituents. The composites were produced by hot rolling, combining 1100 and 2024 aluminum alloys in crack divider orientation. Mechanical and metallurgical properties of the composites and original alloys sheets have been evaluated. Paris type relationship, corresponding to stage II of fatigue crack propagation curves, has been determined by two different methods, wich have shown to be equivalent. A computer software in FORTRAN language was developed for all the mathematical manipulation of fatigue data including statistical analysis and graphics. (Author) [pt

Characterisation of a Proto-historic bronze collection by micro-EDXRF

International Nuclear Information System (INIS)

Figueiredo, Elin; Araújo, M. Fátima; Silva, Rui J.C.; Vilaça, Raquel

2013-01-01

Highlights: ► A collection of Proto-historic metal artefacts was analysed by micro-EDXRF. ► Composition of major and minor elements has been determined. ► Artefacts were manufactured in a bronze alloy with a low impurity pattern. ► The alloy shows parallels with indigenous Late Bronze Age Iberian productions. -- Abstract: Studies concerning European Proto-historic metallic artefacts can provide important clues about technological transfers during a period of time characterised by diverse cultural interactions. A collection of Proto-historic metallic artefacts from Medronhal (western Iberian Peninsula) composed by rings, bracelets and a fibula related to different cultural affiliations were investigated by micro-EDXRF to provide a major and a minor elemental characterisation. Results show that the Medronhal collection was manufactured in a Cu–Sn alloy (binary bronze) with similar Sn contents among the various types of artefacts and a low impurity pattern. Results of the type and quality of metal were compared to other artefact collections to infer about metallurgical parallels. Strong parallels with indigenous Late Bronze Age Iberian metallurgical productions were found

Characterisation of a Proto-historic bronze collection by micro-EDXRF

Energy Technology Data Exchange (ETDEWEB)

Figueiredo, Elin, E-mail: elin@itn.pt [IST/ITN, Instituto Superior Técnico, Universidade Técnica de Lisboa, Estrada Nacional 10, 2686-953 Sacavém (Portugal); CENIMAT/I3N, Departamento de Ciência dos Materiais, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, 2829-516 Caparica (Portugal); Araújo, M. Fátima [IST/ITN, Instituto Superior Técnico, Universidade Técnica de Lisboa, Estrada Nacional 10, 2686-953 Sacavém (Portugal); Silva, Rui J.C. [CENIMAT/I3N, Departamento de Ciência dos Materiais, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, 2829-516 Caparica (Portugal); Vilaça, Raquel [CEAUCP-FCT, Instituto de Arqueologia, Departamento de História, Arqueologia e Artes, Faculdade de Letras, Universidade de Coimbra, Palácio de Sub-Ripas, 3000-395 Coimbra (Portugal)

2013-02-01

Highlights: ► A collection of Proto-historic metal artefacts was analysed by micro-EDXRF. ► Composition of major and minor elements has been determined. ► Artefacts were manufactured in a bronze alloy with a low impurity pattern. ► The alloy shows parallels with indigenous Late Bronze Age Iberian productions. -- Abstract: Studies concerning European Proto-historic metallic artefacts can provide important clues about technological transfers during a period of time characterised by diverse cultural interactions. A collection of Proto-historic metallic artefacts from Medronhal (western Iberian Peninsula) composed by rings, bracelets and a fibula related to different cultural affiliations were investigated by micro-EDXRF to provide a major and a minor elemental characterisation. Results show that the Medronhal collection was manufactured in a Cu–Sn alloy (binary bronze) with similar Sn contents among the various types of artefacts and a low impurity pattern. Results of the type and quality of metal were compared to other artefact collections to infer about metallurgical parallels. Strong parallels with indigenous Late Bronze Age Iberian metallurgical productions were found.

Arsenic precipitation from metallurgical effluents; Precipitacion de arsenico desde efluentes metalurgicos

Energy Technology Data Exchange (ETDEWEB)

Navarro, P.; Vargas, C.; Araya, E.; Martin, I.; Alguacil, F. J.

2004-07-01

In the mining-metallurgical companies different liquid effluents are produced, which can contain a series of dissolved elements that are considered dangerous from an environmental point of view. One of these elements is the arsenic, especially in the state of oxidation +5 that can be precipitated as calcium or iron arsenate. To fulfil the environmental requests it should have in solution a content of arsenic lower than 0,5 mg/l and the obtained solid product should be very stable under the condition in which it will be stored. this work looks for the best conditions of arsenic precipitation, until achieving contents in solution lower than such mentioned concentration. Also, the stability of the precipitates was studied. (Author) 7 refs.

Historical Review of the Correlation of Ballistic and Metallurgical Characteristics of Domestic Armor at Watertown Arsenal

Science.gov (United States)

1945-12-07

really under- stood. It was learned, then that pearlitic and bainitic microstructures imparted poor impact toughness to steels , pearlitic structures...having a more detrimental effect than bainitic structures, and that a steel could show little or no free ferrite and still pofssess poor shock resistance...arsenal for metallurgical study. The studies at the arsenal revealed that presence of bainitic structures in the core of low alloy NS type steels

Metallurgical study and phase diagram calculations of the Zr-Nb-Fe-(Sn,O) system

International Nuclear Information System (INIS)

Toffolon, C.

2000-01-01

The Framatome M5 TM Zr-Nb-O alloy with small amounts of Fe is of interest for nuclear applications (PWR fuel cladding).The behaviour of this kind of alloy for in-service conditions strongly depends on the microstructure. Therefore, a metallurgical study of alloys of the Zr-Nb-Fe-(O-Sn) system has been developed in order to study the influence of chemical composition variabilities of Nb, Fe and O and thermal treatments on the resultant microstructure. In order to get some insight on the physical metallurgy of Zr-Nb-Fe-(Sn,O) alloys and to minimize the experiments, it is useful to build a thermodynamic database. With this object, it was necessary to re-optimize and to calculate the low order binary systems such as Fe-Nb and Nb-Sn in order to assess the Zr-Nb-Fe-(Sn,O) system. Then, the experimental studies concerned: the influence of small variations in Nb and O contents on the α/β transus temperatures. A comparison between experimental results and thermodynamic predictions showed a good agreement; the precipitation kinetics of βNb and intermetallic phases in the α phase domain. These experiments showed that the kinetics depends on the initial metallurgical conditions; the determination of the crystallographic structure and the stoichiometry of the ternary Zr-Nb-Fe intermetallic compounds as a function of the temperature. Finally, these experimental data were used to propose a first assessment of the Zr-Nb-Fe(O∼1200 ppm) system. (author)

Atmospheric metal pollution records in the Kovářská Bog (Czech Republic) as an indicator of anthropogenic activities over the last three millennia.

Science.gov (United States)

Bohdálková, Leona; Bohdálek, Petr; Břízová, Eva; Pacherová, Petra; Kuběna, Aleš Antonín

2018-08-15

Three peat cores were extracted from the Kovářská Bog in the central Ore Mountains to study anthropogenic pollution generated by mining and metallurgy. The core profiles were 14 C dated, and concentrations of selected elements were determined by ICP MS and HG-AAS. Principal component analysis indicated that Pb, Cu, As and Ag may be useful elements for the reconstruction of historical atmospheric pollution. Total and anthropogenic accumulation rates (ARs) of Pb, Cu and As estimated for the last ca. 3500years showed similar chronologies, and revealed twelve periods of elevated ARs of Pb, As and Cu related to possible mining and metallurgic activities. In total, four periods of elevated ARs of Pb, Cu and As were detected during the Middle and Late Bronze Ages, including a distinct Late Bronze Age pollution event between 1030BCE and 910BCE. The Iron Age included three episodes of increased ARs of Pb and As; the first and the most distinctive episode, recorded between 730 and 440BCE, was simultaneous with the Bylany culture during the Hallstatt Period. The Roman Age was characterized by one pollution event, two events were detected in the Middle Ages, and the last two during the modern period. Enhanced element ARs in the late 12th and 15th centuries clearly documented the onset of two periods of intense mining in the Ore Mountains. Metal ARs culminated in ca. 1600CE, and subsequently decreased after the beginning of the Thirty Years' War. The last boom of mining between 1700CE and 1830CE represented the last period of important metallurgical operations. Late Medieval and modern period metal ARs are in good agreement with written documents. Earlier pollution peaks suggest that local metal production could have a much longer tradition than commonly believed; however, archaeological or written evidence is scarce or lacking. Copyright © 2018 Elsevier B.V. All rights reserved.

Metallurgical and mechanical behaviours of PWR fuel cladding tube oxidised at high temperature; Comportements metallurqigue et mecanique des materiaux de gainage du combustible REP oxydes a haute temperature

Energy Technology Data Exchange (ETDEWEB)

Stern, A

2007-12-15

Zirconium alloys are used as cladding materials in Pressurized Water Reactors (PWR). As they are submitted to very extreme conditions, it is necessary to check their behaviour and especially to make sure they meet the safety criteria. They are therefore studied under typical in service-loadings but also under accidental loadings. In one of these accidental scenarios, called Loss of Coolant Accident (LOCA) the cladding temperature may increase above 800 C, in a steam environment, and decrease before a final quench of the cladding. During this temperature transient, the cladding is heavily oxidised, and the metallurgical changes lead to a decrease of the post quench mechanical properties. It is then necessary to correlate this drop in residual ductility to the metallurgical evolutions. This is the problem we want to address in this study: the oxidation of PWR cladding materials at high temperature in a steam environment and its consequences on post quench mechanical properties. As oxygen goes massively into the metallic part - a zirconia layer grows at the same time - during the high temperature oxidation, the claddings tubes microstructure shows three different phases that are the outer oxide layer (zirconia) and the inner metallic phases ({alpha}(O) and 'ex {beta}') - with various mechanical properties. In order to reproduce the behaviour of this multilayered material, the first part of this study consisted in creating samples with different - but homogeneous in thickness - oxygen contents, similar to those observed in the different phases of the real cladding. The study was especially focused on the {beta}-->{alpha} phase transformation upon cooling and on the resulting microstructures. A mechanism was proposed to describe this phase transformation. For instance, we conclude that for our oxygen enriched samples, the phase transformation kinetics upon cooling are ruled by the oxygen partitioning between the two allotropic phases. Then, these materials

Metallurgical and acoustical characterization of a hydroformed, 304 stainless steel, Caribbean-style musical pan

International Nuclear Information System (INIS)

Murr, L.E.; Gaytan, S.M.; Lopez, M.I.; Bujanda, D.E.; Martinez, E.Y.; Whitmyre, G.; Price, H.

2008-01-01

We report herein the metallurgical and acoustical characterization of hydroformed 304 stainless steel, Caribbean pans. These pans were fully tuned to chromatic tones and compared to a manufactured, low-carbon, Caribbean steel pan standard. Hydroformed platforms had a Vickers microindentation hardness of HV 345, which was reduced by annealing during pan fabrication to HV 270. Skirts welded to the hydroformed head had a microindentation hardness of HV 440. Microstructural characterization by light optical metallography and transmission electron microscopy illustrated microstructures (including grain structures) characteristic of these pan microindentation hardnesses

Combined geophysical investigation for the detection of ancient metallurgical installations near Keratea City, Greece

Science.gov (United States)

Apostolopoulos, George V.

2014-05-01

Archaeological excavation in an area of Lavrio (mining area from ancient times) has revealed ancient metallurgical installations which offer valuable information on this activity at those times. Within this context, a combined geophysical investigation was carried out in a place near Keratea City to find out whether there are additional installations apart from those that have already been revealed in the immediate area. More importantly, the objective was to locate the ancient tanks which provided water to the installations. Archaeological and geological information have helped in the design of the survey. EMI method measuring apparent conductivity was used to cover the whole area of investigation. Conductivity maps in various investigation depths have positioned the tanks and stacked first derivative maps in two directions (the two directions of the revealed walls) show covered walls. The EMI survey has indicated the position of three (3) ERT profiles made with the dipole-dipole array, which presented the ancient tanks with great detail in depth. GPR profiles for the detection of walls were noisy with the coarse material surface layer but the interrelation with ERT and EMI results confirmed the detected features.

A metallurgical and mechanical study on dissimilar Friction Stir welding of aluminum 1050 to brass (CuZn30)

International Nuclear Information System (INIS)

Esmaeili, A.; Givi, M.K. Besharati; Rajani, H.R. Zareie

2011-01-01

Highlights: → Brass and aluminum 1050 are joined for the first time through Friction Stir welding. → Welding parameters are optimized to obtain a sound joint. → The ultimate tensile strength of the sound joint reaches 80% of aluminum base metal. → The effect of interfacial intermetallic compounds on mechanical properties is probed. → CuZn, Cu9Al4 and CuAl2 form the majority of observed intermetallic compounds. - Abstract: In this research, the effect of Friction Stir welding parameters on mechanical and metallurgical properties of aluminum 1050/brass (70%Cu-30%Zn) joints was investigated. Optical microscopy, SEM, X-ray diffraction analysis and EDS analysis were used to probe microstructures and chemical compositions. In order to examine mechanical properties, besides hardness test, tensile strength of the welds was measured. The main parameters in this study were the tool rotational speed, offset, welding speed, and depth of the sinking pin. The maximum ultimate tensile strength of the joint reached in this research was 80% of the base metal (aluminum). Results show that the optimum parameters will yield a defect free joint arisen from a suitable material flow and a narrow multilayer intermetallic compound at interface in addition to a composite structure in the stir zone which all result in a strong joint. Also, by leaving the optimized condition, occurrence of large brass fragments and weld defects lower weld strength besides shifting fracture path from interface to the stir zone. Also, according to the results, using low rotation speed is accompanied by disappearance of interfacial intermetallic layer, whereas fast rotation will thicken this layer. Moreover, severe mechanical twining is observed in TMAZ of brass which leads to high values of hardness in this region.

The importance of biological factors affecting trace metal concentration as revealed from accumulation patterns in co-occurring terrestrial invertebrates

Energy Technology Data Exchange (ETDEWEB)

Hendrickx, Frederik; Maelfait, Jean-Pierre; Bogaert, Nicolas; Tojal, Catarina; Du Laing, Gijs; Tack, Filip M.G.; Verloo, Marc G

2004-02-01

As physicochemical properties of the soil highly influence the bioavailable fraction of a particular trace metal, measured metal body burdens in a particular species are often assumed to be more reliable estimators of the contamination of the biota. To test this we compared the Cd, Cu and Zn content of three spiders (generalist predators) and two amphipods (detritivores), co-occurring in seven tidal marshes along the river Schelde, between each other and with the total metal concentrations and the concentrations of four sequential extractions of the soils. Correlations were significant in only one case and significant sitexspecies interactions for all metals demonstrate that factors affecting metal concentration were species and site specific and not solely determined by site specific characteristics. These results emphasize that site and species specific biological factors might be of the utmost importance in determining the contamination of the biota, at least for higher trophic levels. A hypothetical example clarifies these findings. - Site and species specific biological factors are important in determining contamination of biota.

Nuclear methods on service of mountain manufacture Navoi Mining-Metallurgical complex

International Nuclear Information System (INIS)

Kucherskiy, N.I.

2004-01-01

Full text: On a number of the major minerals, such as gold, uranium, copper, tungsten, potash salts, phosphorites, caolines, etc. Uzbekistan on the confirmed stocks and predicted resources occupies leading places among the states of the world. The basic deposits of gold and uranium are concentrated in Central-Kysylkum region, which is field of activity of Navoi mining-metallurgical combine. In industrial divisions of the combine, located in five areas of republic about 60000 persons are engaged. At all stages of manufacture of gold (since investigation) analytical maintenance has extremely important role. In NMMC radioanalytical methods are widely used, in particular, on mine 'Muruntau' the unique gamma-activation analysis laboratory has been constructed and entered into operation. For the period of operation of laboratory, i.e. since 1977, it is executed more than nine millions analyses of geological tests with extremely high expressness (about tens seconds). It is used x-ray-radiometric method for large-portion (by dumper) sortings and on lumpy separation of ores. With the help of high-sensitivity radiometric means of measurements it is possible to develop phosphorites for reception of phosphoric fertilizers. Nuclear-physical methods are applied to the decision of other problems. Thus, due to application of nuclear-physical methods of the operative control of technological processes of mining manufacture, quality management of ores, the account of quantity of products of extraction and their preliminary enrichment, the actual problem - increase in profitability of all mining manufacture NMMC is solved

Investigations on thermal properties, stress and deformation of Al/SiC metal matrix composite based on finite element method

Directory of Open Access Journals (Sweden)

K. A. Ramesh Kumar

2014-09-01

Full Text Available AlSiC is a metal matrix composite which comprises of aluminium matrix with silicon carbide particles. It is characterized by high thermal conductivity (180-200 W/m K, and its thermal expansion are attuned to match other important materials that finds enormous demand in industrial sectors. Although its application is very common, the physics behind the Al-SiC formation, functionality and behaviors are intricate owing to the temperature gradient of hundreds of degrees, over the volume, occurring on a time scale of a few seconds, involving multiple phases. In this study, various physical, metallurgical and numerical aspects such as equation of continuum for thermal, stress and deformation using finite element (FE matrix formulation, temperature dependent material properties, are analyzed. Modelling and simulation studies of Al/SiC composites are a preliminary attempt to view this research work from computational point of view.

Metallurgical aspects of welding. Ferrous and nonferrous materials. 4. new rev. ed.

International Nuclear Information System (INIS)

Schulze, Guenter

2010-01-01

This is the fourth edition of the standard work on welding metallurgy. The various problems of ferrous and nonferrous materials in the welding process are presented in great detail. In order to prevent corrosion of welded constructions, metallurgical properties and problems of all important technical materials are discussed, i.e. alloyed and unalloyed steels, cast iron materials, and the most relevant nonferrous materials. At the end of each chapter, the interested reader will find exercises for self-studies. Some of these can be solved using the material presented in the book while others are intended for deepening and further training. Easy examples (with solutions) are found all over the book; they are helpful because they provide information on underlying mechanisms and interdependences that are not obvious at first glance. The information was adapted to new EURO standards and international standards (up to March 2009) as far as these are relevant to Germany. New information is provided, e.g., on new steel standards (constructional steels according to DIN EN 10025), heat-treatable steels according to DIN EN 10025-6 and DIN EN 10083, high-alloy steels according to DIN EN 10088, and filler materials for steel welding according to DIN EN ISO 2560. The systematics of the ''law of cohabitation'' was applied to welding engineering for the first time here. (orig.) [de

Proceedings of the International Symposium on quantitative description of metal extraction processes

International Nuclear Information System (INIS)

Themelis, N.J.

1991-01-01

This book contains the proceedings of the H.H. Kellogg International Symposium. Topics include: Extractive metallurgy; Thermochemical phenomena in metallurgy; Thermodynamic modeling of metallurgical processes; and Transport and rate phenomena in metallurgical extraction

Adición de coque de petróleo a mezclas coquizables. Modificación de la calidad del coque metalúrgico

Directory of Open Access Journals (Sweden)

Menéndez, J. A.

1995-08-01

Full Text Available The effects of a green petroleum coke addition on coke metallurgical quality in terms of mechanical strength (IRSID test, reactivity to carbon dioxide (CEE and NSC tests and texture (porosity and pore size distribution are described. Petroleum coke addition, generally decreases porosity, both to semiindustrial and laboratory scale mainly due to the microporosity, which helps to explain the observed decrease in the reactivity to CO₂. A laboratory-scale methodology to assess the main properties of metallurgical cokes was developed. Laboratory results were backed by tests to semiindustrial scale.

Se estudia la influencia que la adición de un coque verde de petróleo a mezclas coquizables tiene sobre la calidad de los coques metalúrgicos resultantes. Se midieron propiedades mecánicas (ensayo IRSID, reactividad (ensayos CEE y NSC y textura (porosidad y distribución del tamaño de poros. En general, la adición de coque de petróleo da lugar a una disminución de la porosidad de los coques obtenidos tanto a escala de laboratorio como semiindustrial. Dicha disminución se debe, en gran medida, a la disminución de microporos, lo cual contribuye a explicar la de la reactividad frente al CO₂ de los coques metalúrgicos. Se desarrolla una metodología para la obtención y evaluación de las propiedades de coques metalúrgicos a escala de laboratorio, cuyos resultados se comparan con los obtenidos a escala semiindustrial.

Mechanism of removal and retention of heavy metals from the acid mine drainage to coastal wetland in the Patagonian marsh.

Science.gov (United States)

Idaszkin, Yanina L; Carol, Eleonora; María Del Pilar, Alvarez

2017-09-01

The attenuation of the acid mine drainage is one of the most important environmental challenges facing the mining industry worldwide. Mining waste deposits from an ancient metallurgical extraction of heavy metals were found near to the San Antonio marsh in Patagonia. The aim of this work was to determinate which mechanisms regulate the mobilization and retention of metals by acid drainage. A geological and geomorphological survey was carried out and samples from the mining waste deposits and the marsh were collected to determine soil texture, Eh pH, organic matter, Cu, Pb, Zn and Fe content, and soil mineralogical composition. Metals in marsh plants were determined in above- and below-ground structures. In the mining waste deposits polymetallic sulphides were recognized where the oxidation and formation of oxy-hydroxides and sulphates of Fe, Cu, Pb and Zn occurs. Then, by the alteration of those minerals, the metals enter in solution and are mobilized with the surface drainage towards the marsh where adsorption in the soils fine fraction and organic matter and/or by plants occurs. Locally, in the mining waste deposits, the precipitation/dissolution of Cu, Pb, and Zn sulphates take place in small centripetal drainage basins. In topographically lower portions of the marsh desorption and removal of metals by tidal flow could also be happen. The results allow to concluding that the marsh adjacent to the mining waste deposits is a geochemically active environment that naturally mitigates the contamination caused by acid drainage. Copyright © 2017 Elsevier Ltd. All rights reserved.

M-Area and Metallurgical Laboratory Hazardous Waste Management Facilities Groundwater Monitoring and Corrective-Action Report, First and Second Quarters 1999, Volume III

International Nuclear Information System (INIS)

Chase, J.

1999-01-01

This report describes the groundwater monitoring and corrective-action program at the M-Area Hazardous Waste Management Facility (HWMF) and the Metallurgical Laboratory (Met Lab) HWMF at the Savannah River Site (SRS) during the first and second quarters 1999

ECOLOGICAL MANAGEMENT IN THE MINING AND METALLURGICAL MARAMURES AREA

Directory of Open Access Journals (Sweden)

Viorel POP

2015-04-01

Full Text Available The paper is part of the interdisciplinary recent concerns of "environmental management", looking to determine the damages caused by pollution, remediation expenditures, and benefits that may arise through the application of remediation techniques and decontamination technologies in the mining and metallurgical Maramureş area. Large areas of land were diverted from their original destination (pastures, arable land, forests being now covered with ponds and dumps of mine or flotation tailings, deposits that are insufficiently protected, and have become sources of pollution to surrounding areas. All Eastern European countries have in common major environmental problems, the most serious being due to mining, metallurgy and chemistry. In the relationship of "economic-ecological" equilibrium, should be considered both economic criteria, as well as ecological ones. Pollution as the deterioration of environment, requires costs for rehabilitation of degraded areas, and for environmental protection, costs for new technologies, non polluting ones. The assessment foundation of environmental damages, is necessary for establishing the priority directions in the allocation of funds for projects to protect and rehabilitate the environment.

Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

Directory of Open Access Journals (Sweden)

Cleiton Carvalho Silva

2012-09-01

Full Text Available Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes ou tubulações maciças com superligas. Assim, o objetivo do presente trabalho foi investigar o comportamento metalúrgico de revestimento de superliga à base de níquel do tipo Inconel 625 depositados pelo processo TIG com alimentação de arame frio. As soldagens foram realizadas em uma bancada robotizada, empregando uma fonte eletrônica de soldagem com sistema de aquisição de dados para o monitoramento dos sinais de corrente e tensão. A caracterização microestrutural foi realizada através das técnicas de microscopia eletrônica de varredura (MEV e transmissão (MET, espectroscopia de energia dispersiva de raios-X (EDS. Os resultados mostraram que a microestrutura do metal de solda foi constituída por uma matriz γ com fases secundárias ricas em Nb. Foi encontrada a formação de precipitados complexos de carbonetos/nitretos de Ti e Nb.To extend the life and reliability of pipes and equipment in oil & gas production and processing settings is a continuous demand. These aspects are essentially dependent on corrosion resistant alloys used. In this context, the weld overlay with Ni-based superalloys is a great interesting alternative, since improve the corrosion resistance without increase the cost of manufacture when compared to massive equipment. Thus, the objective of this study was to evaluate the metallurgical aspects of Inconel 625 weld overlays deposited by GTAW cold wire feed process. The welds were performed using a

Determination of Japanese buyer valuation of metallurgical coal characteristics by hedonic modeling

Energy Technology Data Exchange (ETDEWEB)

Koerner, R.J. [Griffith University, Brisbane, Qld. (Australia). Graduate School of Management

2001-09-01

Considerable efforts have been devoted by econometric researchers to understanding Japanese steel mill (JSM) metallurgical coal valuation policies, and whether such policies disadvantage coal exporters. Much of this research has employed the hedonic regression modeling technique of Rosen and examines the significance of coal quality in establishing market price. This article discusses shortcomings in some such modeling studies, and presents results of additional hedonic modeling to buttress findings of previous work suggesting that cross-cultural bargaining factors rather than coal quality explain lower prices for Australian coals in Japanese market settlements. Policy changes that might be effective in ameliorating bilateral market distortions arising from oligopsony characteristics exhibited in JSM contract settlements are then explored. 29 refs., 2 figs., 2 tabs.

NMR investigation of boron impurities in refined metallurgical grade silicon

Energy Technology Data Exchange (ETDEWEB)

Grafe, Hans-Joachim; Loeser, Wolfgang; Schmitz, Steffen; Sakaliyska, Miroslava [Leibniz Institute for Solid State and Materials Research (IFW), Dresden (Germany); Wurmehl, Sabine [Leibniz Institute for Solid State and Materials Research (IFW), Dresden (Germany); Institute for Solid State Physics, Technische Universitaet Dresden (Germany); Eisert, Stefan; Reichenbach, Birk; Mueller, Tim [Adensis GmbH, Dresden (Germany); Acker, Joerg; Rietig, Anja; Ducke, Jana [Department of Chemistry, Faculty for Natural Sciences, Brandenburg Technical University Cottbus-Senftenberg, Senftenberg (Germany)

2015-09-15

The nuclear magnetic resonance (NMR) method was applied for tracking boron impurities in the refining process of metallurgical grade (MG) silicon. From the NMR signal of the {sup 11}B isotope at an operating temperature 4.2 K, the boron concentration can be estimated down to the order of 1-10 wppm B. After melting and resolidification of MG-Si alloyed with Ca and Ti, a major fraction of B impurities remains in the Si solid solution as inferred from the characteristic NMR frequency. The alloying element Ti does not form substantial fractions of TiB{sub 2}. Acid leaching of crushed powders of MG-Si alloyed with Ca and Ti can diminish the initial impurity content of B suggesting its accumulation in the grain boundary phases. NMR signals of TiB{sub 2} at 4.2 K and room temperature (RT), and of poly-Si with different B doping at 4.2 K. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Emissions from pre-Hispanic metallurgy in the South American atmosphere.

Directory of Open Access Journals (Sweden)

François De Vleeschouwer

Full Text Available Metallurgical activities have been undertaken in northern South America (NSA for millennia. However, it is still unknown how far atmospheric emissions from these activities have been transported. Since the timing of metallurgical activities is currently estimated from scarce archaeological discoveries, the availability of reliable and continuous records to refine the timing of past metal deposition in South America is essential, as it provides an alternative to discontinuous archives, as well as evidence for global trace metal transport. We show in a peat record from Tierra del Fuego that anthropogenic metals likely have been emitted into the atmosphere and transported from NSA to southern South America (SSA over the last 4200 yrs. These findings are supported by modern time back-trajectories from NSA to SSA. We further show that apparent anthropogenic Cu and Sb emissions predate any archaeological evidence for metallurgical activities. Lead and Sn were also emitted into the atmosphere as by-products of Inca and Spanish metallurgy, whereas local coal-gold rushes and the industrial revolution contributed to local contamination. We suggest that the onset of pre-Hispanic metallurgical activities is earlier than previously reported from archaeological records and that atmospheric emissions of metals were transported from NSA to SSA.

Emissions from pre-Hispanic metallurgy in the South American atmosphere.

Science.gov (United States)

De Vleeschouwer, François; Vanneste, Heleen; Mauquoy, Dmitri; Piotrowska, Natalia; Torrejón, Fernando; Roland, Thomas; Stein, Ariel; Le Roux, Gaël

2014-01-01

Metallurgical activities have been undertaken in northern South America (NSA) for millennia. However, it is still unknown how far atmospheric emissions from these activities have been transported. Since the timing of metallurgical activities is currently estimated from scarce archaeological discoveries, the availability of reliable and continuous records to refine the timing of past metal deposition in South America is essential, as it provides an alternative to discontinuous archives, as well as evidence for global trace metal transport. We show in a peat record from Tierra del Fuego that anthropogenic metals likely have been emitted into the atmosphere and transported from NSA to southern South America (SSA) over the last 4200 yrs. These findings are supported by modern time back-trajectories from NSA to SSA. We further show that apparent anthropogenic Cu and Sb emissions predate any archaeological evidence for metallurgical activities. Lead and Sn were also emitted into the atmosphere as by-products of Inca and Spanish metallurgy, whereas local coal-gold rushes and the industrial revolution contributed to local contamination. We suggest that the onset of pre-Hispanic metallurgical activities is earlier than previously reported from archaeological records and that atmospheric emissions of metals were transported from NSA to SSA.

Dynamics of liquid metal droplets and jets influenced by a strong axial magnetic field

Science.gov (United States)

Hernández, D.; Karcher, Ch

2017-07-01

Non-contact electromagnetic control and shaping of liquid metal free surfaces is crucial in a number of high-temperature metallurgical processes like levitation melting and electromagnetic sealing, among others. Other examples are the electromagnetic bending or stabilization of liquid metal jets that frequently occur in casting or fusion applications. Within this context, we experimentally study the influence of strong axial magnetic fields on the dynamics of falling metal droplets and liquid metal jets. GaInSn in eutectic composition is used as test melt being liquid at room temperature. In the experiments, we use a cryogen-free superconducting magnet (CFM) providing steady homogeneous fields of up to 5 T and allowing a tilt angle between the falling melt and the magnet axis. We vary the magnetic flux density, the tilt angle, the liquid metal flow rate, and the diameter and material of the nozzle (electrically conducting/insulating). Hence, the experiments cover a parameter range of Hartmann numbers Ha, Reynolds numbers Re, and Weber numbers We within 0 rotation ceases and the droplets are stretched in the field direction. Moreover, we observe that the jet breakup into droplets (spheroidization) is suppressed, and in the case of electrically conducting nozzles and tilt, the jets are bent towards the field axis.

Bulletin of Materials Science | Indian Academy of Sciences

Indian Academy of Sciences (India)

Author Affiliations. K L Sahoo1 Rina Sahu1 M Ghosh1 S Chatterjee2. Metal Extraction and Forming Division, National Metallurgical Laboratory, Jamshedpur 831 007, India; Department of Metallurgical and Materials Engineering, Bengal Engineering and Science University, Howrah 711 103, India ...

Characterization of Toxic Metals in Tobacco, Tobacco Smoke, and Cigarette Ash from Selected Imported and Local Brands in Pakistan

Directory of Open Access Journals (Sweden)

Huma Ajab

2014-01-01

Full Text Available In this study, concentrations of Cd, Ni, Pb, and Cr were determined in tobacco, tobacco smoke-condensate, and cigarette ash for selected brands used in Pakistan. Smoking apparatus was designed for metal extraction from cigarette smoke. Samples were digested through microwave digester and then analyzed by flame atomic absorption spectrophotometer (FAAS. Higher concentration of Ni was detected in imported brands than the counterparts in the local brands. Pb levels were however higher in local brands while significant concentration of Cd was observed in both brands. For Cr, the level in tobacco of local brands was higher than their emitted smoke, whereas imported brands showed higher level in smoke than in tobacco. The cigarette ash retained 65 to 75% of the metal and about 25 to 30% went into the body. While this study revealed the serious requirement to standardize the manufacturing of tobacco products, more importantly is the urgent need for stronger enforcements to put in place to alert the general population about the hazardous effects of cigarettes and the health risks associated with these toxic metals.

Manganese Ores from South Sulawesi: Their Potential Uses as Raw Materials for Metallurgical Industry

Directory of Open Access Journals (Sweden)

Sufriadin Sufriadin

2017-03-01

Full Text Available Characterization of manganese ores from Barru and Bone regencies of South Sulawesi has been conducted with the aim at clarification of their mineralogical and chemical composition for their potential uses as the raw materials for metallurgical industry. Mineralogical properties of the ores analyzed by means of optical microscopy and X-ray diffractometry (XRD show that samples from Barru consist mainly of rhodochrosite (MnCO3 with less cryptomelane, groutite, bixbyite, and todorokite. Goethite, calcite and small amount of quartz present as impurities. Manganese ore samples from Bone are predominantly composed of pyrolusite (MnO2 with subordinate ramsdellite and hollandite. Barite, quartz, hematite and clay are present as gangue minerals. Chemical compositions determined by using XRF method revealed that Barru samples contain higher in MnO (average is 40.07 wt% than the Bone samples (average is 34.36 wt%. Similarly, Fe2O3 and CaO are also higher in Barru than those of the Bone samples. In contrast, concentrations of SiO2 and total alkali (K2O + Na2O are lower in the Barru samples. The average P2O5 content of samples in both areas is low (<0.2 wt%. Relatively higher grade of Fe2O3 in the Barru ore implies that it has potential application for ferromanganese production; whereas the elevated SiO2 content of the Bone ore is a good indication for silicomanganese manufacture. However, both ores may not favorable to be directly used as raw materials in metallurgical uses. Prior to be used, the ores should be treated by applying physical beneficiation in order to reduce deleterious elements.

Economic statistics for the mining and metallurgical industries: 1990. Statistique economique des industries extractives et metallurgiques annee 1990

Energy Technology Data Exchange (ETDEWEB)

Rzonzef, L.

1991-01-01

Provides economic statistics for the Belgian mining and metallurgical industries in 1990. The review is divided into 4 parts: the extractive industries (including an analysis of the coal market and mines, quarries and associated industries); coke and briquette making; metallurgy (i.e. blast furnaces, steel making, rolling mills and manpower and materials consumption in the steel industry); and the extraction of sand from the Belgian continental shelf. 17 tabs.

On suitability of novel fluidised bed technique for separation of metallic powders during commercial powder metallurgical processing

NARCIS (Netherlands)

Ritherdon, J; Dechsiri, C; Jones, AR; Hoffmann, AC; Wright, IG

Experiments have been performed to test the efficiency with which a novel fluidised bed technique could separate different metallic powders in terms of size and density. The overall aim was to assess the potential of this technique for the commercial separation of defective powder fractions from

Mineralogical test as a preliminary step for metallurgical proses of Kalan ores

International Nuclear Information System (INIS)

Affandi, K.

1998-01-01

Mineralogical tests as a preliminary step for hydrometallurgy of Kalan ores, including Eko Remaja and Rirang have been carried out to identify the elements and minerals content which affect the metallurgical process, especially the leaching and purification of uranium. Mineralogical tests have been done by means of radioactive and radioluxugraph tests to identify radioactive minerals; thin specimen analysis, Scanning Electron Microscopy (SEM) to identify elements and morphology, EPMA to analyse qualitatively the elements, X-ray Diffractometer (XRD) to identify of minerals content; and X-ray Fluorescence (XRF) and chemical analyses to determine total elements qualitatively and quantitatively. The experimental results show that the Eko Remaja ores contain uraninite and brannerite, iron and titan oxides, sulfides, phosphates and silicates minerals, while the Rirang ores contain uraninite, monazite and molybdenite

Laser Indirect Shock Welding of Fine Wire to Metal Sheet.

Science.gov (United States)

Wang, Xiao; Huang, Tao; Luo, Yapeng; Liu, Huixia

2017-09-12

The purpose of this paper is to present an advanced method for welding fine wire to metal sheet, namely laser indirect shock welding (LISW). This process uses silica gel as driver sheet to accelerate the metal sheet toward the wire to obtain metallurgical bonding. A series of experiments were implemented to validate the welding ability of Al sheet/Cu wire and Al sheet/Ag wire. It was found that the use of a driver sheet can maintain high surface quality of the metal sheet. With the increase of laser pulse energy, the bonding area of the sheet/wire increased and the welding interfaces were nearly flat. Energy dispersive spectroscopy (EDS) results show that the intermetallic phases were absent and a short element diffusion layer which would limit the formation of the intermetallic phases emerging at the welding interface. A tensile shear test was used to measure the mechanical strength of the welding joints. The influence of laser pulse energy on the tensile failure modes was investigated, and two failure modes, including interfacial failure and failure through the wire, were observed. The nanoindentation test results indicate that as the distance to the welding interface decreased, the microhardness increased due to the plastic deformation becoming more violent.

Influence of material and gear parameters on the safety of gearing in metallurgical industry

Directory of Open Access Journals (Sweden)

S. Medvecká - Beňová

2015-01-01

Full Text Available This paper deals with the appropriate choice of parameters to obtain the desired level of safety of gears in a gearbox to drive the conveyor in the metallurgical industry under increased load. Steel with surface hardness up to 350 HBW, or heat treated steel with hardness of 500 - 650 HBW are used. As a final heat treatment are used surface hardening, cementation and hardening, nitridation. Good properties of heat-treated steels are at the correct thickness of the heat-treated layer of the tooth. Results are presented for dual-ratio gearbox with spur gears from operation of an integrated steel company.

Seed production of woody plants in conditions of environment pollution by metallurgical industry emissions

Directory of Open Access Journals (Sweden)

Z. V. Gritzay

2011-10-01

Full Text Available The influence of environment pollution by metallurgical industry emissions on woody plants bearing parameters was examined. The results obtained show the decrease of bearing rate, diminution of seeds, fruits and seed cells sizes in woody plants affected by technogenic emissions. Attenuation of the 1000 seeds’ weight was established. Incresing the amount of fruits with development deviations was ascertained. It was found aplasia and abnormal form of the samara fruit of ash and ailanthus trees, arcuation and narrowing of some parts of the catalpa fruitcases. Practical recommendations on using seeds’ sensitive parameters in biomonitoring of woody phytocenoses under technogenic stressful conditions are proposed.

Universal gas metal arc welding - a cost-effective and low dilution surfacing process

International Nuclear Information System (INIS)

Shahi, AS.; Pandey, Sunil

2006-01-01

This paper describes the use of a new variant of the gas metal arc welding (GMAW) process, termed u niversal gas metal arc welding (UGMAW), for the weld cladding of low carbon steels with stainless steel. The experimental work included single layer cladding of 12 mm thick low carbon steel with austenitic stainless steel 316L solid filler wire of 1.14 mm diameter. Low dilution conditions were employed using both mechanised GMAW and UGMAW processes. Metallurgical aspects of the as welded overlays were studied to evaluate the suitability of these processes for service conditions. It was found that UGMAW claddings contained higher ferrite content; higher concentrations of chromium, nickel and molybdenum; and lower carbon content compared to GMAW claddings. As a result, the UGMAW overlays exhibited superior mechanical and corrosion resistance properties. The findings of this study establish that the new process is technically superior and results in higher productivity, justifying its use for low cost surfacing applications

Application of the VAW tube digester for metallurgical pressure-leaching processes

International Nuclear Information System (INIS)

Kaempf, F.; Pietsch, H.B.

1978-01-01

Problems associated with the treatment of complex and refractory ores or concentrates, as well as those related to environmental factors, have led to increased interest in hydrometallurgy under elevated temperatures and pressures. Pressure leaching can be carried out in vertical, horizontal or spherical autoclaves equipped with mechanical agitators. If high throughput capacities are catered for, the division of a conventional plant into several units is inevitable. By contrast, the VAW (Vereinigte Aluminium-Werke Aktiengesellschaft) tube digester enables hydrometallurgical processes to be carried out under pressure and at a high temperature with the use of a basically simple technology, extremely high specific throughput and improved thermal economics being achieved. The advantages of the tube digester over vessel autoclaves are described, and details of laboratory investigations into the applicability of tube digesters to various metallurgical applications are given. Test results are given for the leaching of refractory uranium ores. (author)

Damage clustering in metals: Importance, advances and challenges

International Nuclear Information System (INIS)

Nordlund, K.; Sand, A.E.; Granberg, F.; Levo, E.; Djurabekova, F.

2016-01-01

The damage produced in metals has traditionally been primarily characterized in terms of the total damage production, which typically is first estimated with the dpa number. As discussed in previous meetings of this CRP, the dpa is not actually very well suited for typical dense metals, since the number it gives is typically about 3 times larger than the number of actual defects produced, and 30 times smaller than the actual number of defects produced. Hence we developed the improved arc-dpa and rpa standards, that give in a simple analytical form a defect number that does correspond well to MD and experimental data. Section 2 summarizes the development of the arc-dpa and rpa standards. In sections 3 and 4 we discuss the role of damage clustering in damage production

The importance of atomic and molecular correlation on the bonding in transition metal compounds

Science.gov (United States)

Bauschlicher, Charles W., Jr.; Langhoff, Stephen R.; Walch, Stephen P.

1986-01-01

The determination of accurate spectroscopic parameters for molecular systems containing transition metal atoms is shown to require extensive data sets and a high level correlation treatment, and techniques and their limitations are considered. Extensive results reported on the transition metal atoms, hydrides, oxides, and dimers makes possible the design of a calculation to correctly describe the mixing of different atomic asymptotes, and to give a correct balance between molecular bonding and exchange interactions. Examples considered include the dipole moment of the 2Delta state of NiH, which can help determine the mixture of 3d(8)4s(2) and 3d(9)4s(1) in the NiH wavefunction, and the bonding in CrO, where an equivalent description of the relative energies associated with the Cr 3d-3d atomic exchange and the Cr-O bond is important.

STAR FORMATION AT VERY LOW METALLICITY. V. THE GREATER IMPORTANCE OF INITIAL CONDITIONS COMPARED TO METALLICITY THRESHOLDS

International Nuclear Information System (INIS)

Jappsen, Anne-Katharina; Low, Mordecai-Mark Mac; Glover, Simon C. O.; Klessen, Ralf S.; Kitsionas, Spyridon

2009-01-01

The formation of the first stars out of metal-free gas appears to result in stars at least an order of magnitude more massive than in the present-day case. We here consider what controls the transition from a primordial to a modern initial mass function. It has been proposed that this occurs when effective metal line cooling occurs at a metallicity threshold of Z/Z sun > 10 -3.5 . We study the influence of low levels of metal enrichment on the cooling and collapse of initially ionized gas in small protogalactic halos using three-dimensional, smoothed particle hydrodynamics simulations with particle splitting. Our initial conditions represent protogalaxies forming within a previously ionized H II region that has not yet had time to cool and recombine. These differ considerably from those used in simulations predicting a metallicity threshold, where the gas was initially cold and only partially ionized. In the centrally condensed potential that we study here, a wide variety of initial conditions for the gas yields a monolithic central collapse. Our models show no fragmentation during collapse to number densities as high as 10 5 cm -3 , for metallicities reaching as high as 10 -1 Z sun , far above the threshold suggested by previous work. Rotation allows for the formation of gravitationally stable gas disks over large fractions of the local Hubble time. Turbulence slows the growth of the central density slightly, but both spherically symmetric and turbulent initial conditions collapse and form a single sink particle. We therefore argue that fragmentation at moderate density depends on the initial conditions for star formation more than on the metal abundances present. The actual initial conditions to be considered still need to be determined in detail by observation and modeling of galaxy formation. Metal abundance may still drive fragmentation at very high densities due to dust cooling, perhaps giving an alternative metallicity threshold.

Characterization, source identification and apportionment of selected metals in TSP in an urban atmosphere.

Science.gov (United States)

Shah, Munir H; Shaheen, N; Jaffar, M

2006-03-01

To understand the metal distribution characteristics in the atmosphere of urban Islamabad, total suspended particulate (TSP) samples were collected on daily 12 h basis, at Quaid-i-Azam University campus, using high volume sampler. The TSP samples were treated with HNO(3)/HClO(4) based wet digestion method for the quantification of eight selected metals; Fe, Zn, Pb, Mn, Cr, Co, Ni and Cd by FAAS method. The monitoring period ran from June 2001 to January 2002, with a total of 194 samples collected on cellulose filters. Effects of different meteorological conditions such as temperature, relative humidity, wind speed and wind direction on selected metal levels were interpreted by means of multivariate statistical approach. Enhanced metal levels for Fe (930 ng/m(3)), Zn (542 ng/m(3)) and Pb (210 ng/m(3)) were found on the mean scale while Mn, Cr, Co and Ni emerged as minor contributors. Statistical correlation study was also conducted and a strong correlation was observed between Pb-Cr (r=0.611). The relative humidity showed some significant influence on atmospheric metal distribution while other meteorological parameters showed weak relationship with TSP metal levels. Regarding the origin of sources of heavy metals in TSP, the statistical procedure identified three source profiles; automobile emissions, industrial/metallurgical units, and natural soil dust. The metal levels were also compared with those reported for other parts of the world which showed that the metal levels in urban atmosphere of Islamabad are in exceedence than those of European industrial and urban sites while comparable with some Asian sites.

Fundamental metallurgical aspects of axial splitting in zircaloy cladding

International Nuclear Information System (INIS)

Chung, H. M.

2000-01-01

Fundamental metallurgical aspects of axial splitting in irradiated Zircaloy cladding have been investigated by microstructural characterization and analytical modeling, with emphasis on application of the results to understand high-burnup fuel failure under RIA situations. Optical microscopy, SEM, and TEM were conducted on BWR and PWR fuel cladding tubes that were irradiated to fluence levels of 3.3 x 10 21 n cm -2 to 5.9 x 10 21 n cm -2 (E > 1 MeV) and tested in hot cell at 292--325 C in Ar. The morphology, distribution, and habit planes of macroscopic and microscopic hydrides in as-irradiated and posttest cladding were determined by stereo-TEM. The type and magnitude of the residual stress produced in association with oxide-layer growth and dense hydride precipitation, and several synergistic factors that strongly influence axial-splitting behavior were analyzed. The results of the microstructural characterization and stress analyses were then correlated with axial-splitting behavior of high-burnup PWR cladding reported for simulated-RIA conditions. The effects of key test procedures and their implications for the interpretation of RIA test results are discussed

Heavy metals in Australian grown and imported rice and vegetables on sale in Australia: health hazard.

Science.gov (United States)

Rahman, M Azizur; Rahman, Mohammad Mahmudur; Reichman, Suzie M; Lim, Richard P; Naidu, Ravi

2014-02-01

Dietary exposure to heavy metals is a matter of concern for human health risk through the consumption of rice, vegetables and other major foodstuffs. In the present study, we investigated concentrations of cadmium (Cd), cobalt (Co), chromium (Cr), copper (Cu), manganese (Mn), nickel (Ni), lead (Pb), and zinc (Zn) in Australian grown and imported rice and vegetables on sale in Australia. The mean concentrations of Cd, Co, Cr, Cu, Mn, Ni, Pb, and Zn in Australian grown rice were 7.5 µg kg(-1), 21 µg kg(-1), 144 µg kg(-1), 2.9 mg kg(-1), 24.4 mg kg(-1), 166 µg kg(-1), 375 µg kg(-1), and 17.1 mg kg(-1) dry weight (d. wt.), respectively. Except Cd, heavy metal concentrations in Australian grown rice were higher than Bangladeshi rice on sale in Australia. However, the concentrations of Cd, Cr, Cu, and Ni in Indian rice on sale in Australia were higher than Australian grown rice. The concentrations of Cu and Ni in Vietnamese rice, and that of Cd, Cr, Cu, Ni, and Pb in Thai rice on sale in Australia were also higher than Australian grown rice. Heavy metal concentrations in Pakistani rice on sale in Australia were substantially lower than that in Australian grown rice. In Australian grown rice varieties, the concentrations of heavy metals were considerably higher in brown rice varieties than white rice varieties, indicating Australian brown rice as a potential source of dietary heavy metals for Australian consumers. The mean concentrations of heavy metals in Australian grown and Bangladeshi vegetables on sale in Australia were also determined. Some of the Australian grown and Bangladeshi vegetables contained heavy metals higher than Australian standard maximum limits indicating them as potential sources of dietary heavy metals for Australian consumers. Further investigation is required to estimate health risks of heavy metals from rice and vegetables consumption for Australian consumers. © 2013 Published by Elsevier Inc.

Simultaneous obtention of multicomponent ferroalloy and slag from black sands for the development of electrical arc welding consumables

International Nuclear Information System (INIS)

Cruz-Crespo, A.; Gomez-Rodriguez, L.; Garcia-Sanchez, L. L.; Quintana-Puchol, R.; Cerpa-Naranjo, A.; Cores-Sanchez, A.

2004-01-01

In this paper, chemical and mineralogical characterizations of the black sands of the Mejias placer of Sagua de Tanamo (the most important beach littoral placer of the northwest of oriental Cuba) are exposed. Starting from these characterizations a calculation strategy is developed for the making of the metallurgical load that allows to obtain simultaneously, when processed by carbothermic reduction in an electrical arc furnace, a multicomponent ferroalloy and a useful slag for the making of electric arch welding consumables. The powder of the obtained slag is agglomerated with liquid glass. The resulting pellets, due to their behavior on the submerged arc welding (SAW) present technological and metallurgical properties that correspond with the requirements of an agglomerated flux matrix. The chemical composition of the multicomponent ferroalloy is constituted by metallic elements of high metallurgical and alloyed values (V, Cr, Mo, Ti, Nb). It is appropriate for the formulation of consumables for manual welding (SMAW) and SAW, as well. (Author) 15 refs

Microbiological and physicochemical treatments applied to metallurgic industry aiming water reuse

Directory of Open Access Journals (Sweden)

Antonio Roberto Crystal Bello

2008-04-01

Full Text Available A study was conducted on the reuse of the water in a system composed of a sewage treatment plant (STP using prolonged aeration with activated sludge and a compact water treatment plant (CWTP in a metallurgic industry. The processes for obtaining the water for reuse were microbiological and physicochemical. The domestic sewage was then pumped to the STP, where biological flocks were formed and clarified water was obtained. The efficiency of the microbiological process in the STP was evaluated for removal of biochemical oxygen demand (BOD, chemical oxygen demand (COD and sedimentary solids (SS. The efficiency of physicochemical processes for clarifying the water and disinfection was evaluated through analysis of pH, turbidity, color, aerobic heterotrophic bacterial count, free chlorine, hardness, alkalinity, chlorides, sulfates and dissolved total solids (DTS. In the reuse of the water, acute toxicity for the microcrustaceans Daphnia similis was also evaluated.Estudou-se o reuso de água de um sistema composto por estação de tratamento de esgoto (ETE com aeração prolongada e lodo ativado, e em uma estação compacta de tratamento de água (ECTA de uma indústria metalúrgica. Os processos para obtenção da água de reuso foram: microbiológico e físico-químico. O esgoto doméstico foi bombeado para a ETE, onde houve formação de flocos biológicos e água clarificada. Avaliou-se a eficiência do processo microbiológico da ETE mediante a remoção de demanda bioquímica de oxigênio (DBO, demanda química de oxigênio (DQO e sólidos sedimentáveis (SS. A eficiência do processo físico-químico de clarificação e desinfecção foi avaliada mediante análises de pH, turbidez, cor, contagem de bactérias heterotróficas aeróbias, cloro livre, dureza, alcalinidade, cloretos, sulfatos, sólidos totais dissolvidos (STD. Na água de reuso além desses parâmetros avaliou-se a toxicidade aguda ao microcrustáceo Daphnia similis.

High-resolution reconstruction of atmospheric deposition of trace metals and metalloids since AD 1400 recorded by ombrotrophic peat cores in Hautes-Fagnes, Belgium.

Science.gov (United States)

Allan, Mohammed; Le Roux, Gaël; De Vleeschouwer, François; Bindler, Richard; Blaauw, Maarten; Piotrowska, Natalia; Sikorski, Jaroslaw; Fagel, Nathalie

2013-07-01

The objective of our study was to determine the trace metal accumulation rates in the Misten bog, Hautes-Fagnes, Belgium, and assess these in relation to established histories of atmospheric emissions from anthropogenic sources. To address these aims we analyzed trace metals and metalloids (Pb, Cu, Ni, As, Sb, Cr, Co, V, Cd and Zn), as well as Pb isotopes, using XRF, Q-ICP-MS and MC-ICP-MS, respectively in two 40-cm peat sections, spanning the last 600 yr. The temporal increase of metal fluxes from the inception of the Industrial Revolution to the present varies by a factor of 5-50, with peak values found between AD 1930 and 1990. A cluster analysis combined with Pb isotopic composition allows the identification of the main sources of Pb and by inference of the other metals, which indicates that coal consumption and metallurgical activities were the predominant sources of pollution during the last 600 years. Copyright © 2013 Elsevier Ltd. All rights reserved.

Perspectives in metallurgical development. Proceedings of the centenary conference held at Ranmoor House, Sheffield, GB, on 16-18 July 1984

International Nuclear Information System (INIS)

1984-07-01

Forty one papers were presented on perspectives in metallurgical development, with sessions on historical metallurgy, extraction and process metallurgy, solidification processes, microstructural studies, working and forming, mechanical behaviour, corrosion and environmental effects, and future developments in metallurgy. One paper, on fracture mechanics and non-destructive testing related to assurance of structural integrity of nuclear pressure vessels, is indexed separately. (U.K.)

Importance of dose metrics for lethal and sublethal sediment metal toxicity in the oligochaete worm Lumbriculus variegatus

Energy Technology Data Exchange (ETDEWEB)

Penttinen, O.P.; Kilpi-Koski, J.; Toivainen, K. [Helsinki Univ., Lahti (Finland). Dept. of Ecology end Environmental Sciences; Jokela, M. [Mikkeli Univ. of Applied Sciences, Mikkeli (Finland); Vaeisaenen, A. [Jyvaeskylae Univ. (Finland). Dept. of Chemistry

2008-02-15

Background, aims, and scope. There is an increasing demand for controlled toxicity tests to predict biological effects related to sediment metal contamination. In this context, questions of metal-specific factors, sensitivity of toxicity endpoints, and variability in exposure duration arise. In addition, the choice of the dose metrics for responses is equally important and is related to the applicability of the concept of critical body residue (CBR) in exposure assessments, as well as being the main focus of this study. Methods. Experiments were conducted to assess toxicity of Cd, Cr, Cu and Pb to the oligochaete worm Lumbriculus variegatus with the aim of determining CBRs for two response metrics. Mortality and feeding activity of worms exposed to sediment-spiked metals were used as end-points in connection with residue analyses from both the organisms and the surrounding media. Results. LC50 values were 0.3, 1.4, 5.2, and 6.7 mg/L (from 4.7 {mu}mol/L to 128.0 {mu}mol/L), and the order of toxicity, from most toxic to least toxic, was Cu > Cd > Pb>Cr. By relating toxicity to body residue, variability in toxicity among the metals decreased and the order of toxicity was altered. The highest lethal residue value was obtained for Cu (10.8 mmol/kg) and the lowest was obtained for Cd (2.3 mmol/kg). In the 10-d sublethal test, both time and metal exposure were an important source of variation in the feeding activity of worms. The significant treatment effects were observed from worms exposed to Cd or Pb, with the controls yielding the highest feeding rate. However, quantitative changes in the measured end-point did not correlate with the exposure concentrations or body residues, which remained an order of magnitude lower than in the acute exposures. (orig.)

Pulsed laser planarization of metal films for multilevel interconnects

International Nuclear Information System (INIS)

Tuckerman, D.B.; Schmitt, R.L.

1985-05-01

Multilevel interconnect schemes for integrated circuits generally require one or more planarization steps, in order to maintain an acceptably flat topography for lithography and thin-film step coverage on the higher levels. Traditional approaches have involved planarization of the interlevel insulation (dielectric) layers, either by spin-on application (e.g., polyimide), or by reflow (e.g., phosphosilicate glass). We have pursued an alternative approach, in which each metal level is melted (hence planarized) using a pulsed laser prior to patterning. Short (approx.1 μs) pulses are used to preclude undesirable metallurgical reactions between the film, adhesion or barrier layer, and dielectric layer. Laser planarization of metals is particularly well suited to multilevel systems which include ground or power planes. Results are presented for planarization of gold films on SiO 2 dielectric layers using a flashlamp-pumped dye laser. The pulse duration is approx.1 μs, which allows the heat pulse to uniformly penetrate the gold while not penetrating substantially through the underlying SiO 2 (hence not perturbing the lower levels of metal). Excellent planarization of the gold films is achieved (less than 0.1 μm surface roughness, even starting with extreme topographic variations), as well as improved conductivity. To demonstrate the process, numerous planarized two-layer structures (transmission lines under a ground plane) were fabricated and characterized. 9 refs., 2 figs

Multi-objective Optimization of Friction Welding Process Parameters using Grey Relational Analysis for Joining Aluminium Metal Matrix Composite

Directory of Open Access Journals (Sweden)

Sreenivasan KONGANAPURAM SUNDARARAJAN

2018-05-01

Full Text Available Aluminium metal matrix composites has gained importance in recent time because of its improved mechanical and metallurgical properties. The welding of aluminium metal matrix composites using conventional welding process has got many demerits so in order to overcome them a solid state welding process is to be employed. To achieve a good strength weld in the aluminium metal matrix composite bars an efficient and most preferred technique is friction welding. In this work the aluminium metal matrix composite AA7075 + 10 % vol SiC-T6 is selected and friction welded. The combination of friction welding process parameters such as spindle speed, friction pressure, upset pressure and burn-off- length for joining the AA7075 + 10 % vol SiCP-T6 metal matrix composite bars are selected by Taguchi’s design of experiment. The optimum friction welding parameters were determined for achieving improved ultimate tensile strength and the hardness using grey relational analysis. A combined grey relational grade is found from the determined grey relational coefficient of the output responses and the optimum friction welding process parameters were obtained as spindle speed – 1200 rpm, friction pressure – 100 MPa, upset pressure – 250 MPa, Burn-off-Length – 2 mm. Analysis of variance (ANOVA performed shows that the friction pressure is the most significant friction welding parameter that influences the both the ultimate tensile strength and hardness of friction welded AA7075 + 10 % volSiCP-T6 joints. The fractured surface under microstructure study also revealed good compliance with the grey relational grade result. DOI: http://dx.doi.org/10.5755/j01.ms.24.2.17725

A novel metal-to-metal bonding process through in-situ formation of Ag nanoparticles using Ag2O microparticles

International Nuclear Information System (INIS)

Hirose, Akio; Tatsumi, Hiroaki; Takeda, Naoya; Akada, Yusuke; Ogura, Tomo; Ide, Eiichi; Morita, Toshiaki

2009-01-01

The metal-to-metal bonding has been successfully achieved via the bonding process using Ag metallo-organic nanoparticles at a bonding temperature of around 300-, which can be alternative to the current microsoldering in electronics assembly using high-temperature solders. However, further reduction of bonding temperature and/or bonding pressure is needed. In the present research, a novel bonding process through in-situ formation of Ag nanoparticles instead of the filler material of the Ag metallo-organic nanoparticles has been developed. The Ag nanoparticles can form by the reduction of Ag 2 O particles. In this study, the Ag 2 O particles were mixed with triethylene glycol as a reducing agent to form a paste for bonding. The Au coated cylindrical specimens were bonded using the paste. The Ag nanoparticles formed at around 130 to 160 through the reduction process of Ag2O particles with triethylene glycol. The Ag nanoparticles were immediately sintered each other due to a great surface energy per volume. A transmission electron microscope observation revealed that the sintered Ag metallurgically bonded to the Au substrate at around 160 and a dense Ag layer formed after further heating. The tensile strength of the joint bonded at 250 under a bonding pressure of 5MPa was around 60MPa

Metallurgical characterization of brass objects from the Akko 1 shipwreck, Israel

International Nuclear Information System (INIS)

Ashkenazi, D.; Cvikel, D.; Stern, A.; Klein, S.; Kahanov, Y.

2014-01-01

The Akko 1 shipwreck was a small Egyptian armed vessel or auxiliary naval brig built in the eastern Mediterranean at the beginning of the 19th century. During the underwater excavations, about 230 brass hook-and-eye closures were found, mainly in the bow area. In addition, 158 brass cases were found, mainly between midships and the aft extremity of the shipwreck. Metallurgical non-destructive and destructive characterizations of selected items were performed, including radiographic testing, XRF, lead isotope analysis, optical microscopy, SEM–EDS and microhardness tests. The hook-and-eye closures and the cases were both found to be made of binary copper–zinc alloy (about 30 wt.% zinc). While the brass cases were made from rolled sheets, hand-made using simple tools, and joined by tin–lead soldering material, the brass hook-and-eye closures were hand-made from drawn brass wire, and manufactured from commercial drawn brass bars by a cold-working process. The lead isotope analyses suggest different provenances of the raw materials used for making the brass objects, thus the different origins of the ores may hint that the brass wire and sheet were imported to the workshops in which the objects were manufactured. - Highlights: • Brass cases and hook-and-eye closures were retrieved from the Akko 1 shipwreck. • Both types of objects were made of binary copper–zinc alloy (about 30 wt.% zinc). • The cases were hand-made from rolled sheets and joined by tin–lead soldering. • Hook-and-eye closures were made from drawn brass wire manufactured by cold-working. • Lead isotope analyses suggest that the origins of the raw material were diverse

PM-10 and heavy metals in particulate matter of the province of Lecce (Apulia, Southern Italy)

Energy Technology Data Exchange (ETDEWEB)

Buccolieri, Alessandro; Buccolieri, Giovanni [Lecce Univ., Lecce (Italy). Dipartimento di scienza dei materiali; Cardellicchio, Nicola [CNR-Istituto par l' ambiente marino costiero, Taranto (Italy); Dell' Atti, Angelo [Lecce Univ., Lecce (Italy). Dipartimento di scienza dei materiali; Osservatorio dell' inquinamento dell' atmosfera e dello spazio circumterrestre, Campi Salentina (Italy); Florio, Elena Tiziana [Osservatorio dell' inquinamento dell' atmosfera e dello spazio circumterrestre, Campi Salentina (Italy)

2005-01-15

This parer shows the results of a preliminary study of air monitoring in the province of Lecce (Apulia, Southem Italy). In particular, the attention has been focused on the determination of the PM-1O level and of the concentration of nine metals (C d, Cf, Cu, Fe, Mn, Ni, Pb, V and Zn) present on the filters which were collected in two towns (Lecce and Campi Salentina) from 2002 until 2003. The metals have been chosen on the basis of their toxicity and of their possible use as chemical tracers. The results have proved that PM-1O values and metals concentrations did not show substantial difference between the two towns and that PM-1O level and lead concentration are below the limit established by Italian law in force. The experiments have demonstrated a high correlation between iron and manganese in both sampling sites; this could be attributed to pollution of metallurgical origin. Multivariate statistical analysis, carried out by HCA and PCA methods, has been used in order to differentiate samples in relation to sampling sites, sampling period and meteorological conditions.

AES and SIMS analysis of non-metallic inclusions in a low-carbon chromium-steel.

Science.gov (United States)

Gammer, Katharina; Rosner, M; Poeckl, G; Hutter, H

2003-05-01

In the final step of secondary metallurgical steel processing, calcium is added. Besides Mg, Ca is the most powerful deoxidiser and desulfurisation agent. It reacts with dissolved oxygen and sulfur and reduces oxides and sulfides thereby forming non-metallic inclusions. Within this paper we present the analysis of such inclusions in a low-carbon chromium-steel. Depending on the time of quenching of the steel sample, different structures were revealed by REM, Auger and SIMS: If the steel was quenched immediately after Ca-addition, non-metallic inclusions that appeared to have "cavities" could be detected with SEM. SIMS investigations of these particles showed ring-shaped structures and revealed that the ring is made up of Al, Ca, Mg, O and S. No secondary ions however could be retrieved from the core inside the ring, thus leaving the nature of the "cavities" unclear. If the steel sample was quenched 3 min after Ca addition, inclusions did not have a ring-shaped structure but a compact one.

Friction welding of bulk metallic glasses to different ones

International Nuclear Information System (INIS)

Shoji, Takuo; Kawamura, Yoshihito; Ohno, Yasuhide

2004-01-01

For application of bulk metallic glasses (BMGs) as industrial materials, it is necessary to establish the metallurgical bonding technology. The BMGs exhibit high-strain-rate superplasticity in the supercooled liquid state. It has been reported that bulk metallic glasses were successfully welded together by friction, pulse-current, explosion and electron-beam methods. In this study, friction welding of the BMGs to different ones were tried for Pd 40 Ni 40 P 20 , Pd 40 Cu 30 P 20 Ni 10 , Zr 55 Cu 30 Al 10 Ni 5 and Zr 41 Be 23 Ti 14 Cu 12 Ni 10 BMGs. Successful welding was obtained in the combinations of the Pd 40 Ni 40 P 20 and Pd 40 Cu 30 P 20 Ni 10 BMGs, and the Zr 55 Cu 30 Al 10 Ni 5 and Zr 41 Be 23 Ti 14 Cu 12 Ni 10 ones. No crystallization was observed and no visible defect was recognized in the interface. The joining strength of the welded BMGs was the same as that of the parent BMG or more. BMGs seem to be successfully welded to the different ones with a difference below about 50 K in glass transition temperature

Mechanical fasteners used in historical Siberian shipbuilding: perspectives for metallurgical analysis

Science.gov (United States)

Goncharov, A. E.; Mednikov, D. M.; Karelin, N. M.; Nasyrov, I. R.

2017-10-01

Recent discoveries of shipwrecked vessels in the northern reaches of the river Yenisei led to a number of questions concerning the history of shipbuilding in Siberia and the technical features of the first vessels of the industrial era to navigate the Northern Sea Route and the Yenisei. One of these questions addresses the features of mechanical fasteners used in the construction of the Siberian vessels. The answer to this question may provide information on how the first vessels, constructed in Siberia during the 1870’s, were able to sail the high seas of the Arctic Ocean and reach European ports. In this paper, we provide a description of iron mechanical fasteners obtained from one shipwrecked vessel and discuss on the perspectives of a metallurgical analysis This research has been funded by a grant of the Russian Fund of Humanities Research (Russian Fund of Fundamental Research) and the Krasnoyarsk Regional Science Fund under Grant number 16-11-24010.

Postage stamps: A convergence of metallurgy, art, and history

Science.gov (United States)

Habashi, Fathi

2002-04-01

Postage stamps have been used around the world to commemorate, in miniature, significant events and people, including those of importance in the history of metals and mineral production. From the presence of gold artifacts in an ancient Egyptian tomb to the role of uranium in nuclear power, stamps have captured the evolution of metallurgical processes. This article highlights some of those stamps.

Fuel element

International Nuclear Information System (INIS)

Armijo, J.S.

1976-01-01

A fuel element for nuclear reactors is proposed which has a higher corrosion resisting quality in reactor operations. The zirconium alloy coating around the fuel element (uranium or plutonium compound) has on its inside a protection layer of metal which is metallurgically bound to the substance of the coating. As materials are namned: Alluminium, copper, niobium, stainless steel, and iron. This protective metallic layer has another inner layer, also metallurgically bound to its surface, which consists usually of a zirconium alloy. (UWI) [de

Radiometric monitoring of contaminated scrap metals imported in Italy. Technical and regulatory features

International Nuclear Information System (INIS)

Dobici, F.; Piermattei, S.; Susanna, A.

1996-01-01

During these last ten years there have been occasional reports of mishaps from trafficking of contaminated scraps or containing radioactive sources. Recently an increase of events indicated that the problem becomes more important as to generate possible consequences, from a radiation protection standpoint, for workers and general public. Following the detection of contaminated metal scraps in some recycling industries and in some consignments entering the Italian borders, the competent Authorities laid down rules to put the matter under control. In this paper technical and regulatory features are discussed. (author)

Influence of carbon nano tubes on mechanical, metallurgical and tribological behavior of magnesium nanocomposites

Directory of Open Access Journals (Sweden)

S.T. Selvamani

2017-09-01

Full Text Available In this research work, three different reinforcements of Carbon Nano Tubes (in weight % such as 2%, 3% and 4% were added to the magnesium AZ91D grade magnesium alloy to fabricate the Nanocomposites through stir casting method. The effects of volume percentage on the mechanical, metallurgical and wear behavior were analyzed. The composites with 4% reinforcement show high hardness while the composites with 3% reinforcement show better tensile and yield strength and also an improved wear resistance compared to other. Also, the characterization of the Nanocomposites were made using Optical Microscopy, Scanning Electron Microscopy, Finite Element – Scanning Electron Microscopy and Transmission Electron Microscopy to understand its nature.

3Q/4Q98 Annual M-Area and Metallurgical Laboratory Hazardous Waste Management Facility Groundwater Monitoring and Correction-Action Report, Volumes I, II, and III

International Nuclear Information System (INIS)

Chase, J.

1999-01-01

This report describes the groundwater monitoring and corrective-action program at the M-Area Hazardous Waste Management Facility (HWMF) and the Metallurgical Laboratory (Met Lab) HWMF at the Savannah River Site (SRS) during 1998

Metallurgical behavior of fine fractions of copper sulfide minerals in a combined process of modified flotation and agitated bio leaching; Respuesta metalurgica de fracciones finas de minerales sulfurados de cobre en un proceso combinado de flotacion modificada y biolixiviacion agitada

Energy Technology Data Exchange (ETDEWEB)

Ibanez, J. P.; Ipinza, J.; Collao, N.; Ahlborn, G.

2007-07-01

The metallurgical behaviour of fine fraction of copper sulfide minerals of Compania Minera Quebrada Blanca S. A. was studied by concentration through flotation in aqueous media modified by alcohol followed by bio leaching of the concentrates. By using a 1% v/v of methanol, the metallurgical recovery of copper reaches 88%, while the iron recovery was 43%, the weight recovery was 18%, which indicates a high selectivity. these concentrates were then bio leached with and without nutrient medium, reaching 80% of copper recovery after 10 and 17 days, respectively. then, it is possible to conclude that this concentration-bio leaching metallurgical process is a promising route for copper recovery from the fine fraction of sulfide minerals. (Author) 24 refs.

Toxicity of heavy metals to fish: an important consideration for sucessful aquaculture

OpenAIRE

Nnaji, J.C.; Okoye, F.C.

2007-01-01

Heavy metals are toxic to man, animals and plants once safe limits are exceeded. Then ability to bio accumulate in plant and animal tissues makes them particularly hazardous. Heavy metals are toxic to all aquatic biota and cause high mortality of fish larva, fry, fingerling and adult fish. They accumulate in the gills, heart, liver, kidneys, brain, bones and muscles of fish. The physico-chemical forms of heavy metals determine their mobility, availability and toxicity to fish. These metals en...

Assessing market structures in resource markets. An empirical analysis of the market for metallurgical coal using various equilibrium models

Energy Technology Data Exchange (ETDEWEB)

Lorenczik, Stefan; Panke, Timo [Koeln Univ. (Germany). Inst. of Energy Economics

2015-05-15

The prevalent market structures found in many resource markets consist of a high concentration on the supply side and a low demand elasticity. Market results are therefore frequently assumed to be an outcome of strategic interaction between producers. Common models to investigate the market outcomes and underlying market structures are games representing competitive markets, strategic Cournot competition and Stackelberg structures taking into account a dominant player acting first followed by one or more followers. Besides analysing a previously neglected scenario of the latter kind, we add to the literature by expanding the application of mathematical models by applying an Equilibrium Problem with Equilibrium Constraints (EPEC), which is used to model multi-leader-follower games, to a spatial market. We apply our model by investigating the prevalent market setting in the international market for metallurgical coal between 2008 and 2010, whose market structure provides arguments for a wide variety of market structures. Using different statistical measures and comparing model with actual market outcomes, we find that two previously neglected settings perform best: First, a setting in which the four largest metallurgical coal exporting firms compete against each other as Stackelberg leaders, while the remainders act as Cournot followers. Second, a setting with BHPB acting as sole Stackelberg leader.

Assessing market structures in resource markets. An empirical analysis of the market for metallurgical coal using various equilibrium models

International Nuclear Information System (INIS)

Lorenczik, Stefan; Panke, Timo

2015-01-01

The prevalent market structures found in many resource markets consist of a high concentration on the supply side and a low demand elasticity. Market results are therefore frequently assumed to be an outcome of strategic interaction between producers. Common models to investigate the market outcomes and underlying market structures are games representing competitive markets, strategic Cournot competition and Stackelberg structures taking into account a dominant player acting first followed by one or more followers. Besides analysing a previously neglected scenario of the latter kind, we add to the literature by expanding the application of mathematical models by applying an Equilibrium Problem with Equilibrium Constraints (EPEC), which is used to model multi-leader-follower games, to a spatial market. We apply our model by investigating the prevalent market setting in the international market for metallurgical coal between 2008 and 2010, whose market structure provides arguments for a wide variety of market structures. Using different statistical measures and comparing model with actual market outcomes, we find that two previously neglected settings perform best: First, a setting in which the four largest metallurgical coal exporting firms compete against each other as Stackelberg leaders, while the remainders act as Cournot followers. Second, a setting with BHPB acting as sole Stackelberg leader.

Corrosion behaviour of hyper duplex stainless steel in various metallurgical conditions for sea water cooled condensers

International Nuclear Information System (INIS)

Singh, Umesh Pratap; Kain, Vivekanand; Chandra, Kamlesh

2011-01-01

The sea water cooled condensers have to resist severe corrosion as marine environment is the most corrosive natural environment. Copper alloys are being phased out due to difficulties in water chemistry control and Titanium base alloys are extremely expensive. Austenitic stainless steels (SS) remain prone to localized corrosion in marine environments hence not suitable. These heat exchangers operate at temperatures not exceeding 50 deg C and at very low pressures. The tubes of these heat exchangers are joined to the carbon steel tube sheets by roll expansion or by roll expansion followed by seam welding. These conditions are expected to affect the localized corrosion resistance of the tube in roll joined region due to cold working and in the tube-tube sheet welded joint due to thermal effects of welding. In this study, the localized corrosion behaviour of a Hyper Duplex Stainless Steel (HDSS) has been evaluated, and compared with other materials e.g. types 304L SS, 316L SS, Duplex SS 2205, Titanium grade - 2, and Al Brass. The evaluation is done in three metallurgical conditions (a) as received, (b) cold rolled and (c) welded condition in synthetic sea water at room temperature and at 50 deg C to assess the resistance to crevice, pitting and stress corrosion cracking using standard ASTM exposure and electrochemical techniques. The results provide comparative assessment of these alloys and show their susceptibility in the three metallurgical conditions as encountered in condensers. Hyper-duplex SS has been shown to be highly resistant in sea water for the condenser tubing application. (author)

Occupational exposure to PCDDs, PCDFs, and PCBs of metallurgical workers in some industrial plants of the Brescia area, northern Italy.

Science.gov (United States)

Abballe, Annalisa; Barbieri, Pietro Gino; di Domenico, Alessandro; Garattini, Siria; Iacovella, Nicola; Ingelido, Anna Maria; Marra, Valentina; Miniero, Roberto; Valentini, Silvia; De Felip, Elena

2013-01-01

The study was carried out in order to respond to public concern on the occupational exposure of metallurgical workers to highly toxic PCDDs, PCDFs, and PCBs in the area of the city of Brescia, northern Italy. The study investigated the effects on the haematic burden of occupational exposures to the aforesaid contaminants in different work environments, attempting to establish causal relationships and providing indications for occupational health preventive measures. Chemical concentrations were measured in blood serum of "professionally exposed" (PE) and "not professionally exposed" (NPE) subjects. NPE subjects included industrial administrative employees, Brescia inhabitants, and remote rural people. The central tendency indexes of contaminant cumulative concentrations were higher in PE than in NPE samples (for the mean values: PCDDs+PCDFs, 22.9 vs. 19.5 pgWHO-TEQ(1997)/g lb; DL-PCBs, 26.0 vs. 23.6 pgWHO-TEQ(1997)/g lb; PCDDs+PCDFs+DL-PCBs (TEQ(TOT)), 48.9 vs. 43.1 pgWHO-TEQ(1997)/g lb; Σ(6)[NDL-PCBs], 427 vs. 401 ng g(-1)lb); however, no statistical differences were detected at P=0.05. A significant difference for PCDDs+PCDFs and TEQ(TOT) was observed as the NPE data were progressively reduced to those of the remote rural people. The existence of a differential occupational exposure due to different environments was detected by applying the factor analysis to congener-specific data (analytical profiles). Findings indicate that metallurgical workers may be exposed to PCDD, PCDF, and PCB more than the general population, in particular due to non-negligible contributions to exposure from workplace ambient air. Findings also suggest that an improvement of preventive measures may be required to avoid chemical overexposure in certain metallurgical workplaces. To identify exposure groups, the DL- and NDL-PCB analytical profiles seemed to be more sensitive to environmental exposure sources/pathways than those of PCDDs and PCDFs. Copyright © 2012 Elsevier Ltd. All

The history of decisions on creation of nuclear and metallurgical complex on the basis of the Kola nuclear power plant

Directory of Open Access Journals (Sweden)

Kudrin B. I.

2017-02-01

Full Text Available Some reasons for the choice of directions for using electric and thermal energy of the Kola nuclear power plant located beyond the Arctic Circle have been presented. The regions of the country and their large-scale industrial productions based on metallurgical enterprises have been indicated; the electrical supply of these enterprises is implemented from the Kola NPP. The results of research of energy inputs for the production of a ton of steel and cast iron have been presented. It has been determined that the main direction of technological modernization in the steel industry is avoiding the use of organic fuels (particularly in coke-blast furnace production as the most energy-intensive and its replacement with the technology of direct reduction of iron with hydrogen. As an alternative energy source for organic fuels the creation of a fuel-free nuclear-metallurgical electrified complex has been proposed. The principal scheme of the fuel-free nuclear-metallurgical electrified complex has been described, here the main novelty has a reducing gases preparation block giving the potential ability for creating waste-free process. It has been noted that this technology requires using high temperatures and solving technical problems related to heat resistance of constructions. Some examples of world research on the implementation of similar projects have been presented. It has been determined that the use of new technology will cause the need for optimization of power consumption structure due to the redistribution of capacity and electrical consumption between productions. The introduction of new technologies requires solving a number of problems on electric power supply and electrical equipment designing. It has been observed that on the Kola NPP large-scale reconstruction was carried out during the working period, it helped to increase its project capacity and extend the operation life. Nowadays the region has excess installed capacity that can be

The importance of biomass net uptake for a trace metal budget in a forest stand in north-eastern France

International Nuclear Information System (INIS)

Gandois, L.; Nicolas, M.; VanderHeijden, G.; Probst, A.

2010-01-01

The trace metal (TM: Cd, Cu, Ni, Pb and Zn) budget (stocks and annual fluxes) was evaluated in a forest stand (silver fir, Abies alba Miller) in north-eastern France. Trace metal concentrations were measured in different tree compartments in order to assess TM partitioning and dynamics in the trees. Inputs included bulk deposition, estimated dry deposition and weathering. Outputs were leaching and biomass exportation. Atmospheric deposition was the main input flux. The estimated dry deposition accounted for about 40% of the total trace metal deposition. The relative importance of leaching (estimated by a lumped parameter water balance model, BILJOU) and net biomass uptake (harvesting) for ecosystem exportation depended on the element. Trace metal distribution between tree compartments (stem wood and bark, branches and needles) indicated that Pb was mainly stored in the stem, whereas Zn and Ni, and to a lesser extent Cd and Cu, were translocated to aerial parts of the trees and cycled in the ecosystem. For Zn and Ni, leaching was the main output flux (> 95% of the total output) and the plot budget (input-output) was negative, whereas for Pb the biomass net exportation represented 60% of the outputs and the budget was balanced. Cadmium and Cu had intermediate behaviours, with 18% and 30% of the total output relative to biomass exportation, respectively, and the budgets were negative. The net uptake by biomass was particularly important for Pb budgets, less so for Cd and Cu and not very important for Zn and Ni in such forest stands.

The importance of biomass net uptake for a trace metal budget in a forest stand in north-eastern France.

Science.gov (United States)

Gandois, L; Nicolas, M; VanderHeijden, G; Probst, A

2010-11-01

The trace metal (TM: Cd, Cu, Ni, Pb and Zn) budget (stocks and annual fluxes) was evaluated in a forest stand (silver fir, Abies alba Miller) in north-eastern France. Trace metal concentrations were measured in different tree compartments in order to assess TM partitioning and dynamics in the trees. Inputs included bulk deposition, estimated dry deposition and weathering. Outputs were leaching and biomass exportation. Atmospheric deposition was the main input flux. The estimated dry deposition accounted for about 40% of the total trace metal deposition. The relative importance of leaching (estimated by a lumped parameter water balance model, BILJOU) and net biomass uptake (harvesting) for ecosystem exportation depended on the element. Trace metal distribution between tree compartments (stem wood and bark, branches and needles) indicated that Pb was mainly stored in the stem, whereas Zn and Ni, and to a lesser extent Cd and Cu, were translocated to aerial parts of the trees and cycled in the ecosystem. For Zn and Ni, leaching was the main output flux (>95% of the total output) and the plot budget (input-output) was negative, whereas for Pb the biomass net exportation represented 60% of the outputs and the budget was balanced. Cadmium and Cu had intermediate behaviours, with 18% and 30% of the total output relative to biomass exportation, respectively, and the budgets were negative. The net uptake by biomass was particularly important for Pb budgets, less so for Cd and Cu and not very important for Zn and Ni in such forest stands. Copyright © 2010 Elsevier B.V. All rights reserved.

Respuesta metalúrgica de fracciones finas de minerales sulfurados de cobre en un proceso combinado de flotación modificada y biolixiviación agitada

Directory of Open Access Journals (Sweden)

Ibáñez, J. P.

2007-04-01

Full Text Available The metallurgical behavior of fine fractions of copper sulfide minerals of Compañía Minera Quebrada Blanca S.A. was studied by concentration through flotation in aqueous media modified by alcohol followed by bioleaching of the concentrates. By using a 1 % v/v of methanol, the metallurgical recovery of copper reaches 88 %, while the iron recovery was 43 %, the weight recovery was 18%, which indicates a high selectivity. These concentrates were then bioleached with and without nutrient medium, reaching 80 % of copper recovery after 10 and 17 days, respectively. Then, it is possible to conclude that this concentration-bioleaching metallurgical process is a promising route for copper recovery from the fine fraction of sulfide minerals.

Se estudió la respuesta metalúrgica de la fracción fina, 100 % -100 # ASTM, de un mineral sulfurado de cobre de la Compañía Minera Quebrada Blanca S.A., sometido a una etapa de concentración mediante flotación en medio acuoso modificado (FEMAM® con metanol y la posterior biolixiviación agitada de este concentrado. Al emplear un 1 % v/v de metanol se logran los mejores resultados: una recuperación metalúrgica de cobre y hierro de 88 y 43 %, respectivamente, y una recuperación en peso del 18 %. Lo cual indica una alta selectividad de este tipo de flotación para especies sulfuradas de cobre. El concentrado FEMAM® fue posteriormente sometido a una etapa de biolixiviación agitada en ausencia y presencia del medio nutriente 9 K, lográndose el 80 % de extracción de cobre a los 17 y 10 días, respectivamente. Esto permite concluir que una ruta de concentración-biolixiviación es una alternativa tecnológica apropiada para procesar la fracción fina de minerales sulfurados de cobre.

Advances in refractories for the metallurgical industries III: proceedings of the international symposium

Energy Technology Data Exchange (ETDEWEB)

Allaire, C.; Rigaud, M. [eds.] [Ecole Polytchnique, Montreal, PQ (Canada)

1999-07-01

In the three years since the last symposium key innovations have been made in the penetration of monoliths in all sectors of the metallurgical industries. The symposium was presented within the 38th Annual Conference of Metallurgists of the Canadian Institute of Mining, Metallurgy and Petroleum. Broad international coverage was maintained with papers originating from 12 different countries including: Australia, Canada, China, France, Germany, India, Iran, Japan, Korea, Mexico, New Zealand, Norway, and the United States. The 27 papers presented are divided into seven sessions to reflect the interests of the participants. The sessions included mold fluxes I and II, aluminum refractories, alumina castables, andalusite castables, continuous casting of refractories, aluminum refractories II and copper-nickel refineries. One paper on refractories for exhaust gas scrubbers is abstracted separately.

Spatial distribution and contamination assessment of heavy metals in street dust from Camagüey city (Cuba) using X-ray fluorescence

International Nuclear Information System (INIS)

Rizo, Oscar Díaz; Rivero Palma, Orestes; D’Alessandro Rodríguez, Katia; García Trápaga, César

2015-01-01

Concentrations of Cr, Co, Ni, Cu, Zn, Pb and Fe in the street dust from Camagüey city were studied by X-ray fluorescence analysis. The mean Cr, Co, Ni, Cu, Zn and Pb contents in the urban dust samples (97 ± 30, 14 ± 2, 35 ± 36, 94 ± 26, 199 ± 87 and 42 ± 29 mg.kg-1 dry weight, respectively) were compared with mean concentrations for other cities around the world. Spatial distribution maps indicated the same behaviour for Cr–Ni and Pb–Zn–Cu, respectively, whereas the spatial distribution of Co differs from other heavy metals. The metal-to-iron normalization, using Cuban average metal soil contents as background, showed that street dusts from Camagüey city are moderately or significantly Zn-Pb enriched in those areas associated with heavy traffic density and metallurgic plant location. However, the calculation of the potential ecological risk index shows that metal content in Camagüey street dust go not represent any risk for city population. (author)

Stagnations of increasing trends in negative pressure with repeated cavitation in water/metal Berthelot tubes as a result of mechanical sealing

International Nuclear Information System (INIS)

Hiro, Kazuki; Ohde, Yoshihito; Tanzawa, Yasutoshi

2003-01-01

To investigate effects of mechanical sealing on negative pressures in water/metal tube Berthelot systems, trends in negative pressure are observed through runs of temperature cycles below 90 deg. C in two systems made of metals having small amounts of gas inclusions. The first system is a pre-degassed all-stainless-steel tube/plug system. The steel is a special product for vacuum engineering. The second is the same tube sealed with plugs made of silver solidified one-dimensionally in a vacuum furnace. A new type of trend, stagnation for intermediate cycles is found in both systems so long as sealing distortion of each plug is small in amount. The stagnation period for the first system is longer than that for the second one. A metallurgical mechanism of a gas-being-replenished crevice model is proposed: distorted parts of metals undergo heat-treatment during runs of temperature cycles, and the heat-treatment enhances the rates of impurity gas transports to crevices on the metal surface where cavitation occurs, and the transport causes the stagnation for cycles during which the rates are still high

The behaviour of Pacific metallurgical coal markets: the impact of Japan's acquisition strategy on market price

Energy Technology Data Exchange (ETDEWEB)

Koerner, R J [Queensland University, St. Lucia, Qld. (Australia). Graduate School of Management, Faculty of Commerce and Economics

1993-03-01

This paper examines whether some elements of Japan's resource acquisition strategies might have caused price and other distortions of market behaviour in the Pacific metallurgical coal trade. The industry chosen for investigation is that of steel manufacture, and the traded resources commodity examined is coking coal, which is the primary energy input for blast furnace iron making. Regression modelling studies to determine historic acquisition value and quality relationships for US, Australian and Canadian coals sold into the Japanese coking coal market are described. Departures from normal demand response behaviour to price competitiveness are also investigated. 3 figs., 3 tabs.

Metal cluster compounds - chemistry and importance; clusters containing isolated main group element atoms, large metal cluster compounds, cluster fluxionality

International Nuclear Information System (INIS)

Walther, B.

1988-01-01

This part of the review on metal cluster compounds deals with clusters containing isolated main group element atoms, with high nuclearity clusters and metal cluster fluxionality. It will be obvious that main group element atoms strongly influence the geometry, stability and reactivity of the clusters. High nuclearity clusters are of interest in there own due to the diversity of the structures adopted, but their intermediate position between molecules and the metallic state makes them a fascinating research object too. These both sites of the metal cluster chemistry as well as the frequently observed ligand and core fluxionality are related to the cluster metal and surface analogy. (author)

Comparison of methods for certification of stannic, stibium and lead traces in reference materials for steel

Directory of Open Access Journals (Sweden)

I. V. Khodakovskaya

2016-01-01

Full Text Available Development and introduction of new metallurgical technologies, new additional chemical compound indexes controlled in metallurgical materials demand to develop the new, more advanced methods of analytical control. The particular attention should be paid to identify the traces of stannic, stinium and lead because of their influence on metal characteristics.

Metal Sulfide Cluster Complexes and their Biogeochemical Importance in the Environment

International Nuclear Information System (INIS)

Luther, George W.; Rickard, David T.

2005-01-01

Aqueous clusters of FeS, ZnS and CuS constitute a major fraction of the dissolved metal load in anoxic oceanic, sedimentary, freshwater and deep ocean vent environments. Their ubiquity explains how metals are transported in anoxic environmental systems. Thermodynamic and kinetic considerations show that they have high stability in oxic aqueous environments, and are also a significant fraction of the total metal load in oxic river waters. Molecular modeling indicates that the clusters are very similar to the basic structural elements of the first condensed phase forming from aqueous solutions in the Fe-S, Zn-S and Cu-S systems. The structure of the first condensed phase is determined by the structure of the cluster in solution. This provides an alternative explanation of Ostwald's Rule, where the most soluble, metastable phases form before the stable phases. For example, in the case of FeS, we showed that the first condensed phase is nanoparticulate, metastable mackinawite with a particle size of 2 nm consisting of about 150 FeS subunits, representing the end of a continuum between aqueous FeS clusters and condensed material. These metal sulfide clusters and nanoparticles are significant in biogeochemistry. Metal sulfide clusters reduce sulfide and metal toxicity and help drive ecology. FeS cluster formation drives vent ecology and AgS cluster formation detoxifies Ag in Daphnia magna neonates. We also note a new reaction between FeS and DNA and discuss the potential role of FeS clusters in denaturing DNA

Roman sophisticated surface modification methods to manufacture silver counterfeited coins

Science.gov (United States)

Ingo, G. M.; Riccucci, C.; Faraldi, F.; Pascucci, M.; Messina, E.; Fierro, G.; Di Carlo, G.

2017-11-01

By means of the combined use of X-ray photoelectron spectroscopy (XPS), optical microscopy (OM) and scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS) the surface and subsurface chemical and metallurgical features of silver counterfeited Roman Republican coins are investigated to decipher some aspects of the manufacturing methods and to evaluate the technological ability of the Roman metallurgists to produce thin silver coatings. The results demonstrate that over 2000 ago important advances in the technology of thin layer deposition on metal substrates were attained by Romans. The ancient metallurgists produced counterfeited coins by combining sophisticated micro-plating methods and tailored surface chemical modification based on the mercury-silvering process. The results reveal that Romans were able systematically to chemically and metallurgically manipulate alloys at a micro scale to produce adherent precious metal layers with a uniform thickness up to few micrometers. The results converge to reveal that the production of forgeries was aimed firstly to save expensive metals as much as possible allowing profitable large-scale production at a lower cost. The driving forces could have been a lack of precious metals, an unexpected need to circulate coins for trade and/or a combinations of social, political and economic factors that requested a change in money supply. Finally, some information on corrosion products have been achieved useful to select materials and methods for the conservation of these important witnesses of technology and economy.

Al/Cu Dissimilar Friction Stir Welding with Ni, Ti, and Zn Foil as the Interlayer for Flow Control, Enhancing Mechanical and Metallurgical Properties

Science.gov (United States)

Sahu, Prakash Kumar; Pal, Sukhomay; Pal, Surjya K.

2017-07-01

This research investigates the effects of Ni, Ti, and Zn foil as interlayer, inserted between the faying edges of Al and Cu plates, for controlled intermetallic compound (IMC) formation. The weld tensile strength with Ti and Zn as interlayer is superior to Al base metal strength. This is due to controlled flow of IMCs by diffused Ti interlayer and thin, continuous, and uniform IMC formation in the case of Zn interlayer. Improved flexural stress was observed with interlayer. Weld microhardness varied with different interlayers and purely depends on IMCs present at the indentation point, flow of IMCs, and interlayer hardness. Specimens with interlayer failed at the interface of the nugget and thermomechanical-affected zone (TMAZ) with complete and broken three-dimensional (3-D) grains, indicating transgranular fracture. Phase analysis revealed that Al/Cu IMCs are impeded by Ni and Ti interlayer. The minor binary and ternary IMC phases form adjacent to the interlayer due to diffusion of the material with Al/Cu. Line scan and elemental mapping indicate thin, continuous, and uniform IMCs with enhanced weld metallurgical and mechanical properties for the joints with Zn interlayer. Macrostructural analysis revealed IMC flow variations with and without interlayer. Variation in grain size at different zones is also observed for different interlayers.

Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.

1981-01-01

Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

Estudio de las publicaciones periódicas españolas de tecnología e ingeniería mecánica y metalúrgica

Directory of Open Access Journals (Sweden)

García del Toro, M. A.

1998-03-01

Full Text Available The present article studies the Spanish journals of mechanical and metallurgical technology and engineering, as a first approach to the current state of the main vehicles of diffusion of research in these areas of knowledge in Spain. Their formal features have been analyzed, the types of articles, the origin of contributions, etc. The sources for the analysis of the journals have been the ICYT data base and the original journals. The result is a classification of the Spanish journals of mechanical and metallurgical technology and engineering.

En el presente artículo se ha realizado un estudio de las revistas españolas de tecnología e ingeniería mecánica y metalúrgica, con el objetivo de poder efectuar una primera aproximación al estado actual de los principales órganos de difusión de los avances de la investigación de este grupo de áreas de conocimiento en España. Para ello se ha analizado la presentación de las mismas, los tipos de artículos más frecuentes, la procedencia de las contribuciones, etc. Los instrumentos básicos para el análisis de las revistas han sido la base de datos ICYT y las propias revistas. Como resultado se ofrece una clasificación de las revistas españolas de tecnología e ingeniería mecánica y metalúrgica.

Recovery of metal values from copper slag and reuse of residual secondary slag.

Science.gov (United States)

Sarfo, Prince; Das, Avimanyu; Wyss, Gary; Young, Courtney

2017-12-01

Resource and environmental factors have become major forces in mining and metallurgy sectors driving research for sustainability purposes. The concept of zero-waste processing has been gaining ground readily. The scant availability of high quality raw materials has forced the researchers to shift their focus to recycling while the exceedingly stringent environmental regulations have forced researchers to explore new frontiers of minimizing/eliminating waste generation. The present work is aimed at addressing both aspects by employing recycling to generate wealth from copper slag and producing utilizable materials at the same time thus restoring the ecosystem. Copper slag was characterized and processed. The pyro-metallurgical processing prospects to generate utilizable materials were arrived at through rigorous thermodynamic analysis. Carbothermal reduction at elevated temperature (near 1440°C) helped recover a majority of the metal values (e.g., Fe, Cu and Mo) into the iron-rich alloy product which can be a feed material for steel making. On the other hand, the non-metallic residue, the secondary slag, can be used in the glass and ceramic industries. Reduction time and temperature and carbon content were shown to be the most important process variables for the reaction which were optimized to identify the most favored operating regime that maximizes the metal recovery and simultaneously maximizes the hardness of the secondary slag and minimizes its density, the two major criteria for the secondary slag product to be utilizable. The flux addition level was shown to have relatively less impact on the process performance if these are maintained at an adequate level. The work established that the copper slag, a waste material, can be successfully processed to generate reusable products through pyrometallurgical processing. Copyright © 2017 Elsevier Ltd. All rights reserved.

Study of thermal stress in heat affected zones during welding

International Nuclear Information System (INIS)

Devaux, J.C.

1979-01-01

The importance of applications of welding in the nuclear industry leads to the study of the main problem concerning metal welding: sensibility to cracking. The development of computation methods allows the numerical simulation of welding effects. Due to the complexity of this problem, it is divided in three steps: thermal, metallurgical and mechanical calculus. Interactions between the 3 steps are examined. Mathematical models necessary to get residual stress (i.e. stress remaining when welding is completed and structure at ambient temperature) are described. Then parameters for metallurgical structure determination are given and compared to experiments. A508 and A533 type steels of primary coolant circuit of PWR reactors are taken as examples and the numerical simulation of a test is presented [fr

Atomic absorption determination of vanadium in products of metallurgical production and mineral feed stock

International Nuclear Information System (INIS)

Polikarpova, N.V.; Panteleeva, E.Yu.

1983-01-01

Rapid and selective method of atomic absorption determination of vanadium in metallurgical process products and numerical feed stock is suggested. Buffering mixture of aluminium and phosphoric acid is used to suppress the effect of sample composition on the value of vanadium atomic absorption. The concentration of buffer components can vary from 400 up to 2000 μg/ml Al and from 2 up to 5% vol. H 3 PO 4 . The suggested mixture completely eli-- minates the strong chromium effect. The developed method was used for analyzing steels, alloys based on Mo, Ni, Ti, Cr, as well as titanium magnetite ores and concentrates. The method enables to determine from 0.05 up to 10% vanadium with 0.05-0.01 relative standard deviation, respectively

Application of liquid metals for the extraction of solid metals

International Nuclear Information System (INIS)

Borgstedt, H.U.

1996-01-01

Liquid metals dissolve several solid metals in considerable amounts at moderate temperatures. The dissolution processes may be based upon simple physical solubility, formation of intermetallic phases. Even chemical reactions are often observed in which non-metallic elements might be involved. Thus, the capacity to dissolve metals and chemical properties of the liquid metals play a role in these processes. Besides the solubility also chemical properties and thermochemical data are of importance. The dissolution of metals in liquid metals can be applied to separate the solutes from other metals or non-metallic phases. Relatively noble metals can be chemically reduced by the liquid phases. Such solution processes can be applied in the extractive metallurgy, for instance to extract metals from metallic waste. The recycling of metals is of high economical and ecological importance. Examples of possible processes are discussed. (author)

Phosphorus Diffusion Gettering Efficacy in Upgraded Metallurgical-Grade Solar Silicon

Science.gov (United States)

Jiménez, A.; del Cañizo, C.; Cid, C.; Peral, A.

2018-05-01

In the context of the continuous price reduction in photovoltaics (PV) in recent years, Si feedstock continues to be a relevant component in the cost breakdown of a PV module, highlighting the need for low-cost, low-capital expenditure (CAPEX) silicon technologies to further reduce this cost component. Upgraded metallurgical-grade silicon (UMG Si) has recently received much attention, improving its quality and even attaining, in some cases, solar cell efficiencies similar to those of conventional material. However, some technical challenges still have to be addressed when processing this material to compensate efficiently for the high content of impurities and contaminants. Adaptation of a conventional solar cell process to monocrystalline UMG Si wafers has been studied in this work. In particular, a tailored phosphorus diffusion gettering step followed by a low-temperature anneal at 700°C was implemented, resulting in enhanced bulk lifetime and emitter recombination properties. In spite of the need for further research and material optimization, UMG Si wafers were successfully processed, achieving efficiencies in the range of 15% for a standard laboratory solar cell process with aluminum back surface field.

Polymer quenched prealloyed metal powder

Science.gov (United States)

Hajaligol, Mohammad R.; Fleischhauer, Grier; German, Randall M.

2001-01-01

A powder metallurgical process of preparing a sheet from a powder having an intermetallic alloy composition such as an iron, nickel or titanium aluminide. The sheet can be manufactured into electrical resistance heating elements having improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The iron aluminide has an entirely ferritic microstructure which is free of austenite and can include, in weight %, 4 to 32% Al, and optional additions such as .ltoreq.1% Cr, .gtoreq.0.05% Zr .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Ni, .ltoreq.0.75% C, .ltoreq.0.1% B, .ltoreq.1% submicron oxide particles and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, and/or .ltoreq.3 % Cu. The process includes forming a non-densified metal sheet by consolidating a powder having an intermetallic alloy composition such as by roll compaction, tape casting or plasma spraying, forming a cold rolled sheet by cold rolling the non-densified metal sheet so as to increase the density and reduce the thickness thereof and annealing the cold rolled sheet. The powder can be a water, polymer or gas atomized powder which is subjecting to sieving and/or blending with a binder prior to the consolidation step. After the consolidation step, the sheet can be partially sintered. The cold rolling and/or annealing steps can be repeated to achieve the desired sheet thickness and properties. The annealing can be carried out in a vacuum furnace with a vacuum or inert atmosphere. During final annealing, the cold rolled sheet recrystallizes to an average grain size of about 10 to 30 .mu.m. Final stress relief annealing can be carried out in the B2 phase temperature range.

Cyclic fatigue resistance, torsional resistance, and metallurgical characteristics of M3 Rotary and M3 Pro Gold NiTi files

Science.gov (United States)

2018-01-01

Objectives To evaluate the mechanical properties and metallurgical characteristics of the M3 Rotary and M3 Pro Gold files (United Dental). Materials and Methods One hundred and sixty new M3 Rotary and M3 Pro Gold files (sizes 20/0.04 and 25/0.04) were used. Torque and angle of rotation at failure (n = 20) were measured according to ISO 3630-1. Cyclic fatigue resistance was tested by measuring the number of cycles to failure in an artificial stainless steel canal (60° angle of curvature and a 5-mm radius). The metallurgical characteristics were investigated by differential scanning calorimetry. Data were analyzed using analysis of variance and the Student-Newman-Keuls test. Results Comparing the same size of the 2 different instruments, cyclic fatigue resistance was significantly higher in the M3 Pro Gold files than in the M3 Rotary files (p Rotary files showed 1 small peak on the heating curve and 1 small peak on the cooling curve. Conclusions The M3 Pro Gold files showed greater flexibility and angular rotation than the M3 Rotary files, without decrement of their torque resistance. The superior flexibility of M3 Pro Gold files can be attributed to their martensite phase. PMID:29765904

1998 report on results of technological development of super metal. Innovative technological development for producing advanced structure controlled metallic material (high-speed large reduction rolling technology); 1998 nendo super metal no gijutsu kaihatsu seika hokokusho. Kodo soshiki kozo seigyo kinzoku zairyo sosei gijutsu kaihatsu (kosoku daiatsuka atsuen gijutsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

A report was made on the 1998 results concerning technological development of super metal. In the 'research and development of super metal', metallurgical examination has been made on crystal grain super refining process using a machining simulator, with studies carried out on crystal grain refining by utilizing large-strain deformation with more than 50% deformation for a single pass and a diploid structure. As a result, it was found that the crystal grain size can be refined to approximately 1{mu}m. Consequently, in fiscal 1998, a high-speed large reduction rolling test equipment was developed capable of rendering a sheathing technology in a mechanically testable size by a rolling method. This test equipment has such capacity as the maximum load of 1,000 ton and the maximum torque of 95 ton/m and is a rolling mill whose scale is largest in the nation on the laboratory level. The rolling speed can be 120mpm, a very fast speed for a large sized rolling mill. Moreover, equipped with an immediate water cooling facility adjacent to the rolls and an automatic operating system for example, it is a high function rolling mill capable of cooling and rolling that render the complex and delicate sheathing technology of super metal. (NEDO)

Characteristic and Source of Atmospheric PM10- and PM2.5-bound PAHs in a Typical Metallurgic City Near Yangtze River in China.

Science.gov (United States)

Zhang, Hong; Wang, Ruwei; Xue, Huaqin; Hu, Ruoyu; Liu, Guijian

2018-02-01

The characteristics of atmospheric PM 10 - and PM 2.5 -bound polycyclic aromatic hydrocarbons (PAHs) were investigated in Tongling city, China. Results showed that the total concentrations of PM 10 - and PM 2.5 -bound PAHs exhibited distinct seasonal and spatial variability. The metallurgic sites showed the highest PAH concentrations, which is mainly attributed to the metallurgic activities (mainly copper ore smelting) and coal combustion as the smelting fuel. The rural area showed the lowest concentrations, but exhibited significant increase from summer to autumn. This seasonal fluctuation is mainly caused by the biomass burning at the sites in the harvest season. The diagnostic ratio indicated that the main PAHs sources were vehicle exhausts, coal combustion and biomass burning. The total BaP equivalent concentration (BAP-TEQ) was found to be maximum at DGS site in winter, whereas it was minimum at BGC site in summer. Risk assessment indicates that residential exposure to PAHs in the industrial area, especially in the winter season, may pose a greater inhalation cancer risk than people living in living area and rural area.

Niobium corrosion in flowing liquid sodium between 400 and 600 degrees C

International Nuclear Information System (INIS)

Sannier, J.; Champeix, L.; Darras, R.; Graff, W.

1966-10-01

The corrosion of niobium and two of its alloys was studied under temperature, flow rate, and purity conditions of liquid sodium similar to those likely to occur in a fast neutron reactor. The results are discussed with reference to the following parameters: purification method used for the sodium, temperature, metallurgical condition of the structural metal. Generally speaking, an important role is played by the oxygen content of the liquid metal towards the corrosion of the niobium: although the metal behaves very satisfactorily when a hot trap purification is used, it undergoes corrosion in the presence of sodium which has been purified only by a cold trap. (authors) [fr

Relationship between turbine rotor and disk metallurgical characteristics and stress corrosion cracking behavior. Final report

International Nuclear Information System (INIS)

Gayley, H.B.

1986-09-01

This report describes stress corrosion test results in which several heats of turbine rotor steels specially prepared to achieve different degrees of segregation to the grain boundaries were tested in concentrated laboratory and actual steam turbine environments. Grain boundary characteristics are considered important because turbine rotor failures in field service have been of an intergranular nature and because grain boundary segregation is known to affect the impact toughness of rotor steels (''temper embrittlement''). The laboratory stress corrosion testing results showed no differences between heavily and lightly segregated test pieces which differed greatly in impact toughness. All test specimens cracked, indicating the laboratory environments may have been too severe to allow differentiation between the various metallurgical conditions, if any differences exist. Test loops and autoclaves for chemical analysis and mechanical testing were designed, installed and are operating in the field testing portion of this program. No intergranular cracking has occurred to date; hence, no differentiation between heavily and lightly segregated test pieces has been possible in field testing. Instrumented crack propagation specimens, which permit measurement of cracking as it occurs, have been installed for the continuing field testing program. Correlation of such cracking with the continuously monitored chemical composition of the environment will increase understanding of the cracking process and may give the possibility of providing an early warning of the existence of conditions which might cause turbine rotor cracking

Anaerobic microbiological method of cleaning water contaminated by metallurgical slags

Directory of Open Access Journals (Sweden)

Олена Леонідівна Дан

2015-11-01

Full Text Available The problem of environmental protection and rational use of water resources is one of the most important problems of environmental policy in Ukraine. This problem in Mariupol is particularly acute as metallurgical and coke industries cause significant damage to adjacent water bodies (the Kalchyk, the Kalmius and coastal zone of the Sea of Azov. One of the most harmful components of wastewater of these enterprises are sulfide-containing compounds. These compounds in water can cause great harm to both human health and the environment. For example, in 1999 the main city enterprises (AZOVSTAL IRON & STEEL WORKS and ILYICH IRON AND STEEL WORKS discharged 885,0 million m³ of wastewater (including 403,9 million m³ of polluted waste water into water bodies. The slag dumps and landfills in close proximity to the sea form a source of dangerous pollution, because contaminated water infiltration washed out here in the groundwater and surface water, get into the Sea of Azov later on. There are 97 mg/l of sulfides in the protective dam of AZOVSTAL IRON & STEEL WORKS, what exceeds the standards (MPC = 10 mg/l. It makes it possible for us to put forward biochemical purification processes. Anaerobic microbiological method proposed in the article has several advantages (compact hardware design, a minimum amount of activated sludge and lack of energy consumption for aeration over the existing wastewater treatment (chemical, mechanical, biological. The experimental procedure consisted in introducing the medium to be purified purified into microbial communities of high concentration (Thiobacillus «X», Thiobacillus concretivorus, which assimilated organic substances of the medium as a primary energy source. The kinetics of sulfide compounds removal by means of anaerobic microbiological method was considered. The effectiveness of wastewater treatment with changing purification process conditions has been also assessed (concentration of sulfides, reactor type, p

Metallurgical production from North-east of the Iberian Peninsula during III millennium cal. BC: the Bauma del Serrat del Pont (Tortellá, Girona workshop

Directory of Open Access Journals (Sweden)

Alcalde, Gabriel

1998-06-01

Full Text Available We examine the third millennium cal. BC levels from the small rockshelter of Bauma del Serrat del Pont. The site was settled by a small group, building a perishable structure except in the II. 5 level. Some evidence suggests a seasonal occupation of the site. Multidisciplinary research shows a broad spectrum of local resources involved in the dairy life of this people, including those related to metallurgical activity. We find very old tin alloys, plain or bell beaker decorated pot-furnaces (used to smelt copper ores and clay tuyeres.

Se presentan los resultados de la excavación en los niveles del III milenio cal. AC del pequeño abrigo rocoso de la Bauma del Serrat del Pont. El yacimiento fue ocupado por un grupo pequeño que organizó el espacio interno con una estructura de material perecedero, excepto en el nivel II.5. Algunos datos indican que las ocupaciones pudieron tener un carácter estacional. Los estudios multidisciplinares reconstruyen un aprovechamiento diversificado de recursos locales, entre los que se integran los dedicados a las tareas metalúrgicas. Se documentan aleaciones intencionadas de bronce de gran antigüedad, el empleo de vasijas horno con o sin decoración campaniforme, y toberas de arcilla.

Direct Metal Laser Sintering: A Digitised Metal Casting Technology

OpenAIRE

Venkatesh, K. Vijay; Nandini, V. Vidyashree

2013-01-01

Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

Direct metal laser sintering: a digitised metal casting technology.

Science.gov (United States)

Venkatesh, K Vijay; Nandini, V Vidyashree

2013-12-01

Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

Nutrient and dissolved organic carbon removal from water using mining and metallurgical by-products.

Science.gov (United States)

Wendling, Laura A; Douglas, Grant B; Coleman, Shandel; Yuan, Zheng

2012-05-15

Excess nutrient input to water bodies frequently results in algal blooms and development of oxygen deficient conditions. Mining or metallurgical by-products can potentially be utilised as filtration media within water treatment systems such as constructed wetlands, permeable reactive barriers, or drain liners. These materials may offer a cost-effective solution for the removal of nutrients and dissolved organic carbon (DOC) from natural waters. This study investigated steel-making, alumina refining (red mud and red sand) and heavy mineral processing by-products, as well as the low-cost mineral-based material calcined magnesia, in laboratory column trials. Influent water and column effluents were analysed for pH and flow rate, alkalinity, nutrient species and DOC, and a range of major cations and anions. In general, by-products with high Ca or Mg, and to a lesser extent those with high Fe content, were well-suited to nutrient and DOC removal from water. Of the individual materials examined, the heavy mineral processing residue neutralised used acid (NUA) exhibited the highest sorption capacity for P, and removed the greatest proportions of all N species and DOC from influent water. In general, NUA and mixtures containing NUA, particularly those with calcined magnesia or red mud/red sand were the most effective in removing nutrients and DOC from influent water. Post-treatment effluents from columns containing NUA and NUA/steel-making by-product, NUA/red sand and NUA/calcined magnesia mixtures exhibited large reductions in DOC, P and N concentrations and exhibited a shift in nutrient ratios away from potential N- and Si-limitation and towards potential P-limitation. If employed as part of a large-scale water treatment scheme, use of these mining and metallurgical by-products for nutrient removal could result in reduced algal biomass and improved water quality. Identification and effective implementation of mining by-products or blends thereof in constructed wetlands

Metals Are Important Contact Sensitizers: An Experience from Lithuania

Directory of Open Access Journals (Sweden)

Kotryna Linauskienė

2017-01-01

Full Text Available Background. Metals are very frequent sensitizers causing contact allergy and allergic contact dermatitis worldwide; up-to-date data based on patch test results has proved useful for the identification of a problem. Objectives. In this retrospective study prevalence of contact allergy to metals (nickel, chromium, palladium, gold, cobalt, and titanium in Lithuania is analysed. Patients/Methods. Clinical and patch test data of 546 patients patch tested in 2014–2016, in Vilnius University Hospital Santariskiu Klinikos, was analysed and compared with previously published data. Results. Almost third of tested patients (29.56% were sensitized to nickel. Younger women were more often sensitized to nickel than older ones (36% versus 22.8%, p=0.0011. Women were significantly more often sensitized to nickel than men (33% versus 6.1%, p<0.0001. Younger patients were more often sensitized to cobalt (11.6% versus 5.7%, p=0.0183. Sensitization to cobalt was related to sensitization to nickel (p<0.0001. Face dermatitis and oral discomfort were related to gold allergy (28% versus 6.9% dermatitis of other parts, p<0.0001. Older patients were patch test positive to gold(I sodium thiosulfate statistically significantly more often than younger ones (44.44% versus 21.21%, p=0.0281. Conclusions. Nickel, gold, cobalt, and chromium are leading metal sensitizers in Lithuania. Cobalt sensitization is often accompanied by sensitization to nickel. Sensitivity rate to palladium and nickel indicates possible cross-reactivity. No sensitization to titanium was found.

Absorption of metals and characterization of chemical elements present in three species of Gracilaria (Gracilariaceae Greville: a genus of economical importance

Directory of Open Access Journals (Sweden)

Angela P. Tonon

2011-04-01

Full Text Available Gracilaria Greville is a genus of seaweed that is economically explored by the cosmetic, pharmaceutical and food industries. One of the biggest problems associated with growing Gracilaria is the discharge of heavy metals into the marine environment. The absorption of heavy metals was investigated with the macroalga Gracilaria tenuistipitata Zhang et Xia, cultivated in a medium containing copper (Cu and cadmium (Cd. In biological samples, EC50 concentrations of 1 ppm for cadmium and 0.95 ppm for copper were used. These concentrations were based on seaweed growth curves obtained over a period of six days in previous studies. ICP-AES was used to determine the amount of metal that seaweeds absorbed during this period. G. tenuistipitata was able to bioaccumulate both metals, about 17% of copper and 9% of cadmium. Basal natural levels of Cu were found in control seaweeds and in G. tenuistipitata exposed to Cd. In addition, the repertoire of other important chemical elements, as well as their concentrations, was determined for G. tenuistipitata and two other important seaweeds, G. birdiae Plastino & Oliveira and G. domingensis (Kützing Sonder ex Dickie, collected in natural environments on the Brazilian shore.

Low Temperature Metal Coating Method Final Report CRADA No. TSB-1155-95

Energy Technology Data Exchange (ETDEWEB)

Kang, Sang-Wook [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Gabel, Howard [Innovative Technology, Inc., Santa Barbara, CA (United States)

2018-01-19

A new metal coating method, cidled KEM (kinetic energy metal.lization), demonstrated in the laboratory by lnovati, utilized fast-moving solid particIes entrained in a gas that are caused to fiow through a nozzIe to effect particle deposition on metal surfaces at room temperature conditions. This method (US Patent 5,795,626) was an attractive and viabIe alternative to the currentIy available high-temperature coating methods avaiIabIe. Since it differs significantly from existing metal coating technologies, a brief description of the method is incIuded here. The proposed method, KEM, achieves cohesive and adhesive metallurgical bonding through the high-speed coUision of powder with a substrate and the subsequent discharge of electrical charge at the substrate. Such coating is effected by entraining metal powder in a gas and accelerating this mixture through a supersonic nozzle. The gas/powder is directed towards the substrate to be coated. Collisions occur, initiaIly between the powder and the substrate, and, as the first Iayer of the coating forms, between the powder and the coating. During these collisions the powder is rapidly deformed, causing the exposure of fresh (oxide free) active metal surface. When these’active surfaces contact one another, they agglomerate and form true metaIIurgicaI bonds. The resultant coating has Iow porosity and high adhesive and cohesive strength. The formation of metaIIurgicaI bonds is potentiated by the discharge of electrical energy. This electrical energy is the result of triboeIectric charging of the particIes during acceleration and transit to the nozzIe. An advantage of the method is that it does not raise the temperature of the powder being appLiedor that of the substrate. Consequently, materials sensitive to high temperature may be applied without changing Me properties of the materkd or substrate.

Relative importance of different exposure routes of heavy metals for humans living near a municipal solid waste incinerator

International Nuclear Information System (INIS)

Li, Tong; Wan, Yi; Ben, Yujie; Fan, Senrong; Hu, Jianying

2017-01-01

The potential health effects of toxic chemicals (e.g. heavy metals) emitted by municipal solid waste incinerators (MSWIs) are of great concern to local residents, however there have been few studies on the contributions of different exposure pathways and their subsequent effects on the body burden of residents living near MSWIs. In this study, multiple exposure routes of heavy metals including Pb, Cr, Cd and Mn were assessed by investigating the metals in foods (such as vegetables, crops, meats and fruits etc.), drinking water, ambient air and soil collected surrounding an MSWI in Shenzhen, south China. Vegetable ingestion played the most important role in the total average daily dose of Pb and Cr, and cereals were the key exposure routes for Mn and Cd. Compound-specific contaminations were observed in the investigated areas, with Pb and Cr present in the surrounding environment, having accumulated to relatively high levels in the local vegetables, and the intake of contaminated vegetable foods greatly influencing the body burden of Pb and Cr. Consistently, significantly high blood concentrations of Pb and Cr were detected in the local residents compared to a referenced population, and a lack of significant differences was found for Cd and Mn. The results possibly suggested that emission of MSWI influenced the external exposure doses of the major pathways of Pb and Cr in this study, and resulted in the different body burden of metals in humans living near a MSWI. MSWI-local food-humans is an important exposure pathway for residents living near MSWI, and thus should not be neglected in developing future strategies and policies to prevent the high risks suffered by residents living near MSWIs. - Highlights: • Vegetable and cereal ingestion were the main contributors to exposure of Pb/Cr and Mn/Cd, respectively. • Concentrations of Pb/Cr in vegetables grown near MSWI were significantly higher. • Blood concentrations of Pb/Cr in populations near MSWI were

Resistance Upset Welding of ODS Steel Fuel Claddings—Evaluation of a Process Parameter Range Based on Metallurgical Observations

Directory of Open Access Journals (Sweden)

Fabien Corpace

2017-08-01

Full Text Available Resistance upset welding is successfully applied to Oxide Dispersion Strengthened (ODS steel fuel cladding. Due to the strong correlation between the mechanical properties and the microstructure of the ODS steel, this study focuses on the consequences of the welding process on the metallurgical state of the PM2000 ODS steel. A range of process parameters is identified to achieve operative welding. Characterizations of the microstructure are correlated to measurements recorded during the welding process. The thinness of the clad is responsible for a thermal unbalance, leading to a higher temperature reached. Its deformation is important and may lead to a lack of joining between the faying surfaces located on the outer part of the join which can be avoided by increasing the dissipated energy or by limiting the clad stick-out. The deformation and the temperature reached trigger a recrystallization phenomenon in the welded area, usually combined with a modification of the yttrium dispersion, i.e., oxide dispersion, which can damage the long-life resistance of the fuel cladding. The process parameters are optimized to limit the deformation of the clad, preventing the compactness defect and the modification of the nanoscale oxide dispersion.

Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

Energy Technology Data Exchange (ETDEWEB)

Z. Zak Fang; H. Y. Sohn

2009-08-31

Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

Effect of groove design on mechanical and metallurgical properties of quenched and tempered low alloy abrasion resistant steel welded joints

International Nuclear Information System (INIS)

Sharma, Varun; Shahi, A.S.

2014-01-01

Highlights: • Effect of weld groove design on Q and T steel welded joints is investigated. • Groove design influences heat dissipation characteristics of welded joints. • Double-V groove joint possesses maximum yield strength and UTS. • C-groove joint possesses highest impact energy, both at room temperature and 0 °C. • A wide variation in microhardness exists across different zone of the weldments. - Abstract: Experimental investigations were carried out to study the influence of three different groove designs on mechanical and metallurgical properties of 15 mm thick Q and T (quenched and tempered) steel welded joints. Welding heat input variation corresponding to each joint configuration was kept to a minimal such that the objective of investigating, exclusively, the effect of varied weld volume on the mechanical and metallurgical performance of these joints could be accomplished. Mechanical performance of these joints was evaluated by subjecting them to transverse tensile testing, and Charpy V-notch impact testing of the weld zones at room temperature and 0 °C. The results of this study reveal that among all types of groove formations used for welding, double-V groove joint possessed maximum YS (yield strength) and UTS (ultimate tensile strength), besides maximum strength ratio (YS/UTS) that was followed by U-groove joint and C-groove joint, respectively. However, weld zone tested individually, for the cover as well as the root pass of the C-groove joint possessed highest CVN (Charpy V-notch) values, both at room temperature and 0 °C. Extensive microhardness studies of these weldments showed a wide variation in the microhardness values of the weld zone and the HAZ (heat affected zone). It was concluded that each groove formation/design exerted a significant influence on the heat dissipation characteristics of these joints, which is evident from different morphological features as revealed through optical microscopy. Scanning electron microscopic

Non-Metallic Inclusions and Hot-Working Behaviour of Advanced High-Strength Medium-Mn Steels

Directory of Open Access Journals (Sweden)

Grajcar A.

2016-06-01

Full Text Available The work addresses the production of medium-Mn steels with an increased Al content. The special attention is focused on the identification of non-metallic inclusions and their modification using rare earth elements. The conditions of the thermomechanical treatment using the metallurgical Gleeble simulator and the semi-industrial hot rolling line were designed for steels containing 3 and 5% Mn. Hot-working conditions and controlled cooling strategies with the isothermal holding of steel at 400°C were selected. The effect of Mn content on the hot-working behaviour and microstructure of steel was addressed. The force-energetic parameters of hot rolling were determined. The identification of structural constituents was performed using light microscopy and scanning electron microscopy methods. The addition of rare earth elements led to the total modification of non-metallic inclusions, i.e., they replaced Mn and Al forming complex oxysulphides. The Mn content in a range between 3 and 5% does not affect the inclusion type and the hot-working behaviour. In contrast, it was found that Mn has a significant effect on a microstructure.

Recovery of metal values and hydrofluoric acid from tantalum and columbium waste sludge

International Nuclear Information System (INIS)

Bielecki, E.; Romberger, K.; Bakke, B.; Hobin, M.A.; Clark, C.

1992-01-01

A metallurgical processing system for economically recovering metal values, such as columbium, tantalum, thorium, and uranium from dilute source solids, such as digestion sludges, by a series of steps including: (1) slurrying the source solids with dilute hydrofluoric acid to produce a solid phase and a liquid phase containing dissolved tantalum and columbium, then extracting tantalum and/or columbium from the liquid phase by means of a liquid ion-exchange process and then, additionally; (2) roasting the solid phase with sulfuric acid to recover and recycle hydrofluoric acid, leaching the roasted solids with dilute sulfuric acid to produce a disposable solid phase and a liquid phase containing thorium and uranium, and extracting thorium and uranium from the liquid phase by means of a liquid-liquid amine extraction process

Metal toxicity characterization factors for marine ecosystems: considering the importance of the estuary for freshwater emissions

DEFF Research Database (Denmark)

Dong, Yan; Rosenbaum, Ralph K.; Hauschild, Michael Zwicky

2017-01-01

The study develops site-dependent characterization factors (CFs) for marine ecotoxicity of metals emitted to freshwater, taking their passage of the estuary into account. To serve life cycle assessment (LCA) studies where emission location is often unknown, site-generic marine CFs were developed...... with an estuary removal process to calculate FF. BF and EF were taken from Dong et al. Environ Sci Technol 50:269–278 (2016). Site-generic marine CFs were derived from site-dependent marine CFs. Different averaging principles were tested, and the approach representing estuary discharge rate was identified...... between both methods. Accounting for estuary removal particularly influences marine ecotoxicity CFs for emission to freshwater of metals that have a strong tendency to complex-bind to particles. It indicates the importance of including estuary in the characterization modelling when dealing with those...

GEOLOGY OF THE FLORENCIA GOLD – TELLURIDE DEPOSIT (CAMAGÜEY, CUBA AND SOME METALLURGICAL CONSIDERATIONS

Directory of Open Access Journals (Sweden)

López K Jesús M.

2006-12-01

Full Text Available This paper describes the results from a study of the Florencia gold-telluride deposit in Central Cuba, including mineralogical, petrographical, microprobe and chemical analysis. Valuable information is provided for the exploration, mining and processing of gold ores from other nearby deposits with similar characteristics. Results highlight changes in the mineralogical composition of the ores between the north and south sectors of the deposit, as reflected in metallurgical concentrates after beneficiation and flotation of samples from these sectors.
It is shown that gold deposits of the Cretaceous Volcanic Arc of Cuba largely consist of native gold, telluride and pyrite, where arsenopyrite is almost absent. Traces of lead, zinc and cadmium are present in the periphery of the main ore zones.

Surface modification of the metal plates using continuous electron beam process (CEBP)

International Nuclear Information System (INIS)

Kim, Jisoo; Kim, Jin-Seok; Kang, Eun-Goo; Park, Hyung Wook

2014-01-01

Highlights: • We performed surface modification of SM20C, SUS303, and Al6061 using CEBP. • We analyzed surface properties and microstructure after electron-beam irradiation. • The surface quality was improved after electron-beam irradiation. • The surface hardness for SM20C was increased by ∼50% after CEBP irradiation. - Abstract: The finishing process is an important component of the quality-control procedure for final products in manufacturing applications. In this study, we evaluated the performance of continuous electron-beam process as the final process for finishing SM20C (steel alloy), SUS303 (stainless steel alloy), and Al6061 (aluminum alloy) surfaces both on the initially smooth and rough surfaces. Surface modification of the metals was carried out by varying the feed and frequency of the continuous electron-beam irradiation procedure. The resulting surface roughness was examined with respect to the initial surface roughness of the metals. SM20C and SUS303 experienced an improvement in surface roughness, particularly for initially rough surfaces. Continuous electron-beam process produced craters during the process and the effect of this phenomenon on the resulting surface roughness was relatively large with the initially smooth SM20C and SUS303 alloy surfaces. For Al6061, the continuous electron-beam process was effective at improving its surface roughness even with the initially smooth surface under the optimized conditions of process; this was attributed to its low melting point. Scanning electron microscopy was used to identify metallurgical variation within the thin melted and re-solidification layers of the tested alloys. Changes in the surface contact angle and hardness before and after electron-beam irradiation were also examined

Surface modification of the metal plates using continuous electron beam process (CEBP)

Energy Technology Data Exchange (ETDEWEB)

Kim, Jisoo, E-mail: kimjisu16@unist.ac.kr [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology, UNIST-gil 50, Eonyang-eup, Ulju-gun, Ulsan Metropolitan City 689-798 (Korea, Republic of); Kim, Jin-Seok, E-mail: totoro22@kitech.re.kr [Korea Institute of Industrial Technology (KITECH), KITECH Cheonan Headquarters 35-3 Hongcheon-ri, Ipjang-myeon, Cheonan-si, Chungcheongnam-do 330-825 (Korea, Republic of); Kang, Eun-Goo, E-mail: egkang@kitech.re.kr [Korea Institute of Industrial Technology (KITECH), KITECH Cheonan Headquarters 35-3 Hongcheon-ri, Ipjang-myeon, Cheonan-si, Chungcheongnam-do 330-825 (Korea, Republic of); Park, Hyung Wook, E-mail: hwpark@unist.ac.kr [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology, UNIST-gil 50, Eonyang-eup, Ulju-gun, Ulsan Metropolitan City 689-798 (Korea, Republic of)

2014-08-30

Highlights: • We performed surface modification of SM20C, SUS303, and Al6061 using CEBP. • We analyzed surface properties and microstructure after electron-beam irradiation. • The surface quality was improved after electron-beam irradiation. • The surface hardness for SM20C was increased by ∼50% after CEBP irradiation. - Abstract: The finishing process is an important component of the quality-control procedure for final products in manufacturing applications. In this study, we evaluated the performance of continuous electron-beam process as the final process for finishing SM20C (steel alloy), SUS303 (stainless steel alloy), and Al6061 (aluminum alloy) surfaces both on the initially smooth and rough surfaces. Surface modification of the metals was carried out by varying the feed and frequency of the continuous electron-beam irradiation procedure. The resulting surface roughness was examined with respect to the initial surface roughness of the metals. SM20C and SUS303 experienced an improvement in surface roughness, particularly for initially rough surfaces. Continuous electron-beam process produced craters during the process and the effect of this phenomenon on the resulting surface roughness was relatively large with the initially smooth SM20C and SUS303 alloy surfaces. For Al6061, the continuous electron-beam process was effective at improving its surface roughness even with the initially smooth surface under the optimized conditions of process; this was attributed to its low melting point. Scanning electron microscopy was used to identify metallurgical variation within the thin melted and re-solidification layers of the tested alloys. Changes in the surface contact angle and hardness before and after electron-beam irradiation were also examined.

ALTERNATIVE BINDERS TO BENTONITE FOR IRON ORE PELLETIZING : PART II : EFFECTS ON METALLURGICAL AND CHEMICAL PROPERTIES

Directory of Open Access Journals (Sweden)

Osman Sivrikaya

2014-07-01

Full Text Available This study was started to find alternative binders to bentonite and to recover the low preheated and fired pellet mechanical strengths of organic binders-bonded pellets. Bentonite is considered as a chemical impurity for pellet chemistry due to acid constituents (SiO2 and Al2O3. Especially addition of silica-alumina bearing binders is detrimental for iron ore concentrate with high acidic content. Organic binders are the most studied binders since they are free in silica. Although they yield pellets with good wet strength; they have found limited application in industry since they fail to give sufficient physical and mechanical strength to preheated and fired pellets. It is investigated that how insufficient preheated and fired pellet strengths can be improved when organic binders are used as binder. The addition of a slag bonding/strength increasing constituent (free in acidic contents into pellet feed to provide pellet strength with the use of organic binders was proposed. Addition of boron compounds such as colemanite, tincal, borax pentahydrate, boric acid together with organic binders such as CMC, starch, dextrin and some organic based binders, into magnetite and hematite pellet mixture was tested. After determining the addition of boron compounds is beneficial to recover the low pellet physical and mechanical qualities in the first part of this study, in this second part, metallurgical and chemical properties (reducibility - swelling index – microstructure – mineralogy - chemical content of pellets produced with combined binders (an organic binder plus a boron compound were presented. The metallurgical and chemical tests results showed that good quality product pellets can be produced with combined binders when compared with the bentonite-bonded pellets. Hence, the suggested combined binders can be used as binder in place of bentonite in iron ore pelletizing without compromising the pellet chemistry.

Using of fluidized-bed jet mill to a super fine comminution of steel composite

Directory of Open Access Journals (Sweden)

D. Urbaniak

2015-01-01

Full Text Available In many industries the demand for very fine material increases. In the metallurgical industry, for example, there is increasing use of the production of high density metal elements with the use of metallurgical powder composites. The use of powder composites requires prior their grinding. Unfortunately, the very fine grinding is not an easy process. The using for this purpose fluidized-bed jet mill was proposed in the paper. The attempts of grinding of metallurgical powder were carried out in the fluidized-bed jet mill. After the experiment analyses of particle size distribution of grinding products were performed. The results are presented in graphs. Analyses of the obtained results concluded that the grinding of very fine metallurgical composite is possible and produces positive results.

Plutonium metallurgy: The materials science challenges bridging condensed-matter physics and chemistry

Energy Technology Data Exchange (ETDEWEB)

Schwartz, A.J. [Lawrence Livermore National Laboratory, Livermore, CA 94550 (United States)], E-mail: schwartz6@llnl.gov

2007-10-11

Although there exists evidence of metallurgical practices dating back over 6000 years, studies of Pu and Pu alloys have been conducted for barely 60 years. During the time of the Manhattan Project and extending for some time afterward, the priority to produce the metal took precedence over the fundamental understanding of the metallurgical principals. In the past decade or so, there has been a resurgence in the basic metallurgy, condensed-matter physics, and chemistry of Pu and Pu alloys. These communities have made substantial progress, both experimentally and theoretically in many areas; however, many challenges still remain. The intent of this brief overview is to highlight a number important challenges that we face in the metallurgy of Pu including phase transformations and phase stability, aging, and the connection between electronic structure and metallurgy.

Metallurgical Analysis of Cracks Formed on Coal Fired Boiler Tube

Science.gov (United States)

Kishor, Rajat; Kyada, Tushal; Goyal, Rajesh K.; Kathayat, T. S.

2015-02-01

Metallurgical failure analysis was carried out for cracks observed on the outer surface of a boiler tube made of ASME SA 210 GR A1 grade steel. The cracks on the surface of the tube were observed after 6 months from the installation in service. A careful visual inspection, chemical analysis, hardness measurement, detailed microstructural analysis using optical and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy were carried out to ascertain the cause for failure. Visual inspection of the failed tube revealed the presence of oxide scales and ash deposits on the surface of the tube exposed to fire. Many cracks extending longitudinally were observed on the surface of the tube. Bulging of the tube was also observed. The results of chemical analysis, hardness values and optical micrographs did not exhibit any abnormality at the region of failure. However, detailed SEM with EDS analysis confirmed the presence of various oxide scales. These scales initiated corrosion at both the inner and outer surfaces of the tube. In addition, excessive hoop stress also developed at the region of failure. It is concluded that the failure of the boiler tube took place owing to the combined effect of the corrosion caused by the oxide scales as well as the excessive hoop stress.

Applications of Moessbauer spectroscopy to the structural characterization of minerals and products of the country 's mining - metallurgical industry

International Nuclear Information System (INIS)

Herrera Palma, Victoria; Cruz Inclan, Carlos Manuel

2016-01-01

Since the seventies of the past century Moessbauer Spectroscopy (MS) has been systematically and successfully applied at CEADEN in the study and characterization of lateritic and other iron-rich ores, and different products of their industrial processing as well. Due to their high iron and chrome content these materials seemed to be attractive as raw material for the production of several enriched fractions in metallurgical applications. Such studies showed that the systematic application of MS combined with X- Ray Diffraction and other techniques like neutron Diffraction, Thermal and Calorimetric analysis and Optical and Electron Microscopies, has allowed a higher level of accuracy in the crystallographic characterization, and the phase composition and other specific properties assessment. As examples in this direction, in the present paper results of the study on two different iron-bearing materials are reported: a) magnetite of Mina Grande (in Santiago de Cuba), and b) Monitoring of a proposed process using concentration tables for chrome enrichment from tailings of the nickel plant 'Hector Ramos Latour' at Holguin, both areas located in the east of Cuba. It is evidenced that a right combination of 57 Fe Moessbauer Spectroscopy with other mentioned methods is nowadays the wisest and most efficient way for a thorough identification and characterization of iron-bearing mineral ores and products in mining and metallurgical industry. (Author)

Ex situ characterization of metallurgical inclusions in X100 pipeline steel before and after immersion in a neutral pH bicarbonate solution

International Nuclear Information System (INIS)

Li, Yingbo; Liu, Jie; Deng, Yida; Han, Xiaopeng; Hu, Wenbin; Zhong, Cheng

2016-01-01

The initiation of corrosion pits in pipeline steels plays an important role in the development of stress corrosion cracking. In order to reveal the effect of inclusions on corrosion initiation sites and also to clarify contradictory results from previous literature, we proposed an ex situ characterization method that is allowed to characterize exactly the same inclusion or location of the surface of steel before and after corrosion tests. The time-dependent corrosion behaviour of the inclusions and the surrounding X100 steel matrix at the same area before and after early stage immersion in a near-neutral pH bicarbonate solution was investigated by ex situ scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis and localized electrochemical impedance spectroscopy (LEIS). The sizes of most inclusions in X100 steel are below 3 μm. The results challenge the long-held opinion of previous work that corrosion pit initiations are related with the inclusions. It has been found that most of the inclusions remain stable (intact) during the whole testing time although severe corrosion occurs on the matrix of the steel. The chemical composition of the inclusion greatly affects the chemical stability of the inclusion. SiO_2 inclusions and complex inclusions with a high SiO_2 content remain intact although obvious general corrosion occurs on the steel matrix under the investigated immersion period. Inclusions with little Si, such as Al–Mg–Ca–O enriched inclusions, totally disappear after certain immersion time. During the immersion, the corrosion product tends to deposit at the interstice between the inclusion and steel matrix. - Highlights: • Ex situ characterization of metallurgical inclusions in X100 pipeline steel. • The pipeline steel was immersed in neutral pH bicarbonate solution. • Majority of inclusions remain stable during the whole testing time. • The chemical stability of metallurgical inclusions depends on the SiO_2 content.

Ex situ characterization of metallurgical inclusions in X100 pipeline steel before and after immersion in a neutral pH bicarbonate solution

Energy Technology Data Exchange (ETDEWEB)

Li, Yingbo; Liu, Jie [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Deng, Yida [Tianjin Key Laboratory of Composite and Functional Materials, Tianjin University, Tianjin 300072 (China); Han, Xiaopeng [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Hu, Wenbin [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Composite and Functional Materials, Tianjin University, Tianjin 300072 (China); Zhong, Cheng, E-mail: cheng.zhong@tju.edu.cn [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China)

2016-07-15

The initiation of corrosion pits in pipeline steels plays an important role in the development of stress corrosion cracking. In order to reveal the effect of inclusions on corrosion initiation sites and also to clarify contradictory results from previous literature, we proposed an ex situ characterization method that is allowed to characterize exactly the same inclusion or location of the surface of steel before and after corrosion tests. The time-dependent corrosion behaviour of the inclusions and the surrounding X100 steel matrix at the same area before and after early stage immersion in a near-neutral pH bicarbonate solution was investigated by ex situ scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis and localized electrochemical impedance spectroscopy (LEIS). The sizes of most inclusions in X100 steel are below 3 μm. The results challenge the long-held opinion of previous work that corrosion pit initiations are related with the inclusions. It has been found that most of the inclusions remain stable (intact) during the whole testing time although severe corrosion occurs on the matrix of the steel. The chemical composition of the inclusion greatly affects the chemical stability of the inclusion. SiO{sub 2} inclusions and complex inclusions with a high SiO{sub 2} content remain intact although obvious general corrosion occurs on the steel matrix under the investigated immersion period. Inclusions with little Si, such as Al–Mg–Ca–O enriched inclusions, totally disappear after certain immersion time. During the immersion, the corrosion product tends to deposit at the interstice between the inclusion and steel matrix. - Highlights: • Ex situ characterization of metallurgical inclusions in X100 pipeline steel. • The pipeline steel was immersed in neutral pH bicarbonate solution. • Majority of inclusions remain stable during the whole testing time. • The chemical stability of metallurgical inclusions depends on the SiO{sub 2

A paleolimnological perspective on industrial-era metal pollution in the central Andes, Peru.

Science.gov (United States)

Cooke, Colin A; Abbott, Mark B

2008-04-15

To date, few studies have investigated the environmental legacy associated with industrialization in the South American Andes. Here, we present an environmental archive of industrial pollution from (210)Pb-dated lake cores recovered from Laguna Chipian, located near the Cerro de Pasco metallurgical region and Laguna Pirhuacocha, located near the Morococha mining region and the La Oroya smelting complex. At Laguna Chipian, trace metal concentrations increase beginning ~1900 AD, coincident with the construction of the central Peruvian railway, and the rapid industrial development of the Cerro de Pasco region. Trace metal concentrations and fluxes peak during the 1950s before subsequently declining up-core (though remaining well above background levels). While Colonial mining and smelting operations are known to have occurred at Cerro de Pasco since at least 1630 AD, our sediment record preserves no associated metal deposition. Based on our (14)C and (210)Pb data, we suggest that this is due to a depositional hiatus, rather than a lack of regional Colonial pollution. At Laguna Pirhuacocha, industrial trace metal deposition first begins ~1925 AD, rapidly increasing after ~1950 AD and peaking during either the 1970s or 1990s. Trace metal concentrations from these lakes are comparable to some of the most polluted lakes in North America and Europe. There appears to be little diagenetic alteration of the trace metal record at either lake, the exception being arsenic (As) accumulation at Laguna Pirhuacocha. There, a correlation between As and the redox-sensitive element manganese (Mn) suggests that the sedimentary As burden is undergoing diagenetic migration towards the sediment-water interface. This mobility has contributed to surface sediment As concentrations in excess of 1100 microg g(-1). The results presented here chronicle a rapidly changing Andean environment, and highlight a need for future research in the rate and magnitude of atmospheric metal pollution.

A paleolimnological perspective on industrial-era metal pollution in the central Andes, Peru

International Nuclear Information System (INIS)

Cooke, Colin A.; Abbott, Mark B.

2008-01-01

To date, few studies have investigated the environmental legacy associated with industrialization in the South American Andes. Here, we present an environmental archive of industrial pollution from 210 Pb-dated lake cores recovered from Laguna Chipian, located near the Cerro de Pasco metallurgical region and Laguna Pirhuacocha, located near the Morococha mining region and the La Oroya smelting complex. At Laguna Chipian, trace metal concentrations increase beginning ∼ 1900 AD, coincident with the construction of the central Peruvian railway, and the rapid industrial development of the Cerro de Pasco region. Trace metal concentrations and fluxes peak during the 1950s before subsequently declining up-core (though remaining well above background levels). While Colonial mining and smelting operations are known to have occurred at Cerro de Pasco since at least 1630 AD, our sediment record preserves no associated metal deposition. Based on our 14 C and 210 Pb data, we suggest that this is due to a depositional hiatus, rather than a lack of regional Colonial pollution. At Laguna Pirhuacocha, industrial trace metal deposition first begins ∼ 1925 AD, rapidly increasing after ∼ 1950 AD and peaking during either the 1970s or 1990s. Trace metal concentrations from these lakes are comparable to some of the most polluted lakes in North America and Europe. There appears to be little diagenetic alteration of the trace metal record at either lake, the exception being arsenic (As) accumulation at Laguna Pirhuacocha. There, a correlation between As and the redox-sensitive element manganese (Mn) suggests that the sedimentary As burden is undergoing diagenetic migration towards the sediment-water interface. This mobility has contributed to surface sediment As concentrations in excess of 1100 μg g -1 . The results presented here chronicle a rapidly changing Andean environment, and highlight a need for future research in the rate and magnitude of atmospheric metal pollution

Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

Energy Technology Data Exchange (ETDEWEB)

Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O' Kane; Jonathan Dicker; Catherine Skidmore; David Knights [University of New South Wales, Sydney, NSW (Australia). School of Materials Science and Engineering

2009-05-15

The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

Hooks, fibulae, earrings and knives: a sample of the output of the metallurgy workshops of La Fonteta | Anzuelos, fíbulas, pendientes y cuchillos: una muestra de la producción de los talleres metalúrgicos de La Fonteta

Directory of Open Access Journals (Sweden)

Alfredo González Prats

2010-12-01

Full Text Available In this paper we present some of the objects found amongst metallurgical refuse belonging to the earliest phases (Fonteta I and Fonteta II, c. 760-670 bc of Phoenician settlement: hooks, double-spring fibulae, earrings in the form of a crescent moon and iron knifes, assumed to be have been produced locally. | Entre los diversos objetos de metal recuperados en las escombreras metalúrgicas de Fonteta I y Fonteta II (c. 760-670 bc, destacamos los anzuelos, las fíbulas de doble resorte, los pendientes semilunares y los cuchillos de hierro, ante la certeza o presunción de su elaboración local.

Mercury-impacted scrap metal: Source and nature of the mercury.

Science.gov (United States)

Finster, Molly E; Raymond, Michelle R; Scofield, Marcienne A; Smith, Karen P

2015-09-15

The reuse and recycling of industrial solid wastes such as scrap metal is supported and encouraged both internationally and domestically, especially when such wastes can be used as substitutes for raw material. However, scrap metal processing facilities, such as mini-mills, have been identified as a source of mercury (Hg) emissions in the United States. This research aims to better define some of the key issues related to the source and nature of mercury in the scrap metal waste stream. Overall, it is difficult to pinpoint the key mercury sources feeding into scrap metal recycling facilities, quantify their associated mercury concentrations, or determine which chemical forms are most significant. Potential sources of mercury in scrap metal include mercury switches from discarded vehicles, electronic-based scrap from household appliances and related industrial systems, and Hg-impacted scrap metal from the oil and gas industry. The form of mercury associated with scrap metal varies and depends on the source type. The specific amount of mercury that can be adsorbed and retained by steel appears to be a function of both metallurgical and environmental factors. In general, the longer the steel is in contact with a fluid or condensate that contains measurable concentrations of elemental mercury, the greater the potential for mercury accumulation in that steel. Most mercury compounds are thermally unstable at elevated temperatures (i.e., above 350 °C). As such, the mercury associated with impacted scrap is expected to be volatilized out of the metal when it is heated during processing (e.g., shredding or torch cutting) or melted in a furnace. This release of fugitive gas (Hg vapor) and particulates, as well as Hg-impacted bag-house dust and control filters, could potentially pose an occupational exposure risk to workers at a scrap metal processing facility. Thus, identifying and characterizing the key sources of Hg-impacted scrap, and understanding the nature and extent

Fatigue of welded joint in a stainless steel AISI 304 L

International Nuclear Information System (INIS)

Kuromoto, N.K.; Guimaraes, A.S.; Miranda, P.E.V. de

1986-01-01

The flexion fatigue behavior for the base metal and welded joint of an AISI 304 L stainless steel type, used in the Angra-1 reactor, was determined. An automatic welding process was used with improved procedures in order to assure better welding metallurgy. Fatigue tests samples reinforcements were done to allow the evaluation of metallurgical variables, specially the role played by delta ferrite. The resulting welded joint showed better fatigue life than the base metal. Delta ferrite was found to play an important role on the initiation and propagation processes of the fatigue cracks. (Author) [pt

3Q/4Q99 Annual M-Area and Metallurgical Laboratory Hazardous Waste Management Facilities Groundwater Monitoring and Corrective-Action Report - Third and Fourth Quarters 1999 - Volumes I and II

International Nuclear Information System (INIS)

Chase, J.

2000-01-01

This report describes the groundwater monitoring and corrective-action program at the M-Area Hazardous Waste Management Facility (HWMF) and the Metallurgical Laboratory (Met Lab) HWMF at the Savannah River Site (SRS) during 1999

Coke industry and steel metallurgy as the source of soil contamination by technogenic magnetic particles, heavy metals and polycyclic aromatic hydrocarbons.

Science.gov (United States)

Rachwał, Marzena; Magiera, Tadeusz; Wawer, Małgorzata

2015-11-01

Application of integrated magnetic, geochemical and mineralogical methods for qualitative and quantitative assessment of forest topsoils exposed to the industrial emissions was the objective of this manuscript. Volume magnetic susceptibility (κ) in three areas of southern Poland close to the coke and metallurgical plants was measured directly in the field. Representative topsoil samples were collected for further chemical and mineralogical analyses. Topsoil magnetic susceptibility in the studied areas depended mainly on the content of technogenic magnetic particles (TMPs) and decreased downwind at increasing distance from the emitters. In the vicinity of coking plants a high amount of polycyclic aromatic hydrocarbons (PAHs) was observed, especially the most carcinogenic ones with four- and five-member rings. No significant concentration of TMPs (estimated on the base of κ values) and heavy metals (HM) was observed in area where the coke plant was the only pollution source. In areas with both coke and metallurgical industry, higher amounts of TMPs, PAHs and HM were detected. Morphological and mineralogical analyses of TMPs separated from contaminated soil samples revealed their high heterogeneity in respect of morphology, grain size, mineral and chemical constitution. Pollution load index and toxicity equivalent concentration of PAHs used for soil quality assessment indicated its high level of pollution. Copyright © 2014 Elsevier Ltd. All rights reserved.

A CFD study on the dust behaviour in a metallurgical waste-heat boiler

Energy Technology Data Exchange (ETDEWEB)

Yongxiang, Yang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1998-12-31

A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

Metallurgical joining of engine parts. Inertia welding of nickel superalloy HP compressor disks

International Nuclear Information System (INIS)

Ferte, J.P.

1993-01-01

The main part of this paper describes upside metallurgical and mechanical work done at SNECMA, on inertia welding of powder metallurgy nickel base superalloys ASTROLOY and N18, allowing appliance of this process to engine parts : Inertia welding of superalloys leads to deap microstructural changes in the H.A.Z. which have been, as well as upset, correlated to process parameters, weld geometry and base material microstructure; a full mechanical testing of welds shown properties equivalent to base material ones up to 650 C except for fatigue crack growth behavior under specific conditions (T>600 C-hold time at maximum load) which is drastically reduced for in weld plane propagation. A significant improvement of this later property has been done through post-welding heat treatment and optimization of welding parameters. Last part of this paper summarize the main teachings gained, on the complete welding procedure, from welding of scale one parts. (orig.)

A CFD study on the dust behaviour in a metallurgical waste-heat boiler

Energy Technology Data Exchange (ETDEWEB)

Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1997-12-31

A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

Cathode-sputtered Ti-Zr-N-C-O base hard coatings and stability of said coatings on hard metals and working steels. Kathodenzerstaeubte Hartstoffschichten auf Basis Ti-Zr-N-C-O und deren Stabilitaet auf Hartmetall und Gebrauchsstaehlen

Energy Technology Data Exchange (ETDEWEB)

Boehmer, M.

1986-02-26

This paper deals with the examination of the metallurgical and thermal stability of the resistant material layers of titanium in connection with the substrate material influence. As substrate material were chosen: hard metal (81% WC, 12% TiC+TaC, 7% Co), high speed steel (DIN 1.3343), austenitic nickel chromium steel (X5 CrNi 18 9) and unalloyed tool steel (DIN 1.1545). The hard materials of titanium were deposited by means of cathode evaporation.

Two Millennia of Pb Pollution Related to Altiplano Metallurgical Activities and Leaded Gasoline in South America from Illimani Ice Core

Science.gov (United States)

Eichler, A.; Gramlich, G.; Kellerhals, T.; Tobler, L.; Schwikowski, M.

2014-12-01

The exploitation of the extended polymetallic deposits of the Altiplano in South America led to significant emissions of the neurotoxic Pb into the atmosphere already since pre-Colonial times. Long-term histories of Pb pollution in Eastern and Western Europe, Asia, and North America suggest that within the Northern Hemisphere emissions from metallurgy and coal combustion are minor compared to that from leaded gasoline during the second half of the 20th century. However, there is no equivalent data for Southern America. Here we present the first comprehensive, high-resolution two millennia Pb emission history for South America, based on an ice core record from Illimani glacier in Bolivia. Illimani is the highest mountain of the eastern Bolivian Andes and is located at the northeastern margin of the Bolivian Altiplano. The 2000 year ice-core based decadal Pb deposition history revealed highest Pb Enrichment Factors (EFs) during the period 1965-85. Metallurgical processing for silver production during periods of the Tiwanaku culture (400-900 AD), the Inca empire (1450-1532 AD), colonial times (1532-1900 AD), and the tin production at the beginning of the 20th century were identified as major sources for enhanced Pb EFs before the 1960s. Gasoline related Pb emissions in 1965-85, however, led to a threefold increase of the Pb EFs compared to the emission level from metal production, considerably preceding those of the past 2000 years. This finding is complementary to the local air pollution signal preserved in lake sediments and in good agreement with various studies from the Northern Hemisphere.

Metallurgical viewpoints on the brittleness of beryllium

Energy Technology Data Exchange (ETDEWEB)

Lagerberg, G

1960-02-15

At present the development and use of beryllium metal for structural applications is severely hampered by its brittleness. Reasons for this lack of ductility are reviewed in discussing the deformation behaviour of beryllium in relation to other hexagonal metals. The ease of fracturing in beryllium is assumed to be a consequence of a limited number of deformation modes in combination with high deformation resistance. Models for the nucleation of fracture are suggested. The relation of ductility to elastic constants as well as to grain size, texture and alloying additions is discussed.

Metallurgical viewpoints on the brittleness of beryllium

International Nuclear Information System (INIS)

Lagerberg, G.

1960-02-01

At present the development and use of beryllium metal for structural applications is severely hampered by its brittleness. Reasons for this lack of ductility are reviewed in discussing the deformation behaviour of beryllium in relation to other hexagonal metals. The ease of fracturing in beryllium is assumed to be a consequence of a limited number of deformation modes in combination with high deformation resistance. Models for the nucleation of fracture are suggested. The relation of ductility to elastic constants as well as to grain size, texture and alloying additions is discussed

Vacuum brazing of metals (1961); Brassure sous vide des metaux (1961)

Energy Technology Data Exchange (ETDEWEB)

Lapujoulade, J [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1961-07-01

We have studied brazing in vacuum aiming its application for the making of containers and apparatus meant for high vacuum (p < 10{sup -8} torr). We first define the wettability of a brazing alloy on a metal and we remind the influence of the various parameters which act on this wettability (nature of the solid, of the liquid, geometrical and physicochemical state of the surface, metallurgical reactions occurring at the interface, temperature, time). We give then the results of the tests carried out in order to determine the conditions of wettability in vacuum of some brazing alloys on metals which can be used for the above mentioned apparatus (stainless steel, aluminium, bronze, titanium, zirconium, kovar, nickel, copper). (author) [French] Nous avons etudie la brasure sous vide en vue de son application a la construction d'enceintes et apparelilage destines a l'obtention des vides eleves (p < 10{sup -8} torr). Nous definissons d'abord la mouillabilite d'une brasure sur un metal et nous rappelons l'influence des differents parametres qui agissent sur cette mouillabilite (nature du solide, du liquide, etat geometrique et physico-chimique de la surface, reactions metallurgiques a l'interface, temperature, temps). Nous donnons ensuite les resultats des essais effectues dans le but de determiner les conditions de mouillabilite sous vide de certaines brassures sur des metaux utilisables dans les constructions mentionnees ci-dessus (acier inoxydable, bronze d'aluminium, titane, zirconium, kovar, nickel, cuivre). (auteur)

Environmental Conflicts in Mining, Quarrying and Metallurgical Industries in the Iberian Peninsula (19th and 20th Century): Pollution and Popular Protest

OpenAIRE

Guimarães, Paulo Eduardo

2014-01-01

ENVIRONMENTAL CONFLICTS IN MINING, QUARRYING, AND METALLURGICAL INDUSTRIES IN THE IBERIAN PENINSULA (19TH AND 20TH CENTURY): POLLUTION AND PUBLIC PROTEST. Paulo E. Guimarães, NICPRI / University of Évora (Portugal) J. D. Pérez Cebada, Universidad of Huelva (Spain) Comparative and transnational analyses of social conflicts, related to the environmental changes produced by modern and contemporary mining industries, have been a topic of growing academic interest for the last two decad...