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Sample records for metallurgical effects

  1. Effect of metallurgical variables on void swelling

    International Nuclear Information System (INIS)

    Johnston, W.G.; Lauritzen, T.; Rosolowski, J.H.; Turkalo, A.M.

    1976-01-01

    The mechanism of void swelling is reviewed briefly and the anticipated effects of metallurgical variables are described. Experimental results showing the effects of metallurgical variables are reviewed, most of the work being done by simulation methods employing charged particle bombardments to simulate reactor damage. Although the early emphasis was on structural variables such as grain size, cold work and precipitates to control swelling, it now seems that the practical reduction of swelling will be achieved by modifying alloy composition. Void swelling is strongly influenced by the relative amounts of Fe, Cr, and Ni in an alloy; the amount of swelling can be varied by three orders of magnitude by changing the relative amounts of the three elements in an austenitic ternary alloy. The effect of composition on swelling of a simple ferritic alloy will also be described. The swelling of a simple austenitic alloy of Fe, Cr, and Ni can be reduced by certain minor element additions. The most effective swelling inhibitors are Si, Ti, Zr, and Nb, and combinations of Si and Ti are synergetic. Swelling reductions of two orders of magnitude have been achieved with combined additions. Predictions of swelling in commercial solid solution alloys are made on the basis of the present knowledge of the effects of major composition and minor element additions. The predictions agree with experimental results. For more complex commercial alloys, predictions are made for the effects on swelling of heat treatments that cause changes in matrix composition. In some cases, heat treatment is expected to change the peak swelling by more than a factor of ten, and to shift the peak swelling temperature by almost 100 0 C. Sensitivity of swelling to detailed matrix composition places emphasis on the need for developing understanding of the stability of structure and local composition in an irradiation environment

  2. Metallurgical applications of the Moessbauer effect

    International Nuclear Information System (INIS)

    Flinn, P.A.

    1975-01-01

    Recent developments and practical applications of the Moessbauer effect are reviewed. Moessbauer studies into solid solutions, phase transformations in certain alloy systems and steels, deformation-induced transformations in and corrosion of steels are discussed. Also discussed are the applications of Moessbauer spectroscopy in process metallurgy for diffusion measurements in solids and in an accurate quantitative analysis. The use of backscatter geometry is dealt with. (Z.S.)

  3. Effects of mechanical activation on the carbothermal reduction of chromite with metallurgical coke

    Directory of Open Access Journals (Sweden)

    Kenan Yıldız

    2010-06-01

    Full Text Available The carbothermal reduction of mechanically activated chromite with metallurgical coke under an argon atmosphere was investigated at temperatures between 1100 and 1400°C and the effects of the mechanical activation on chromite structure were analyzed by x-ray diffraction (XRD and scanning electron microscopy (SEM. An increase in specific surface area resulted in more contact points. The activation procedure led to amorphization and structural disordering in chromite and accelerated the degree of reduction and metalization in the mixture of chromite and metallurgical coke. Carbothermal reduction products were analzed by using scanning electron microscopy (SEM/EDS.

  4. Effective recruitment method for the marketing department of a metallurgical enterprise

    Directory of Open Access Journals (Sweden)

    E. Jaba

    2014-04-01

    Full Text Available This paper presents some solutions to recruit staff for the Marketing Department of a metallurgical enterprise. Our goal is to present the psychological characteristics of a certain category of employees on a sample of 107 employees and to evaluate the relationship between the motivation to work and those characteristics. In order to realize such evaluation we used the linear mixed effects model in the statistical software program R. The results showed that a significant effect on work motivation have factors like work climate and the employee agreeability.

  5. A multi-level code for metallurgical effects in metal-forming processes

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, P.A.; Silling, S.A. [Sandia National Labs., Albuquerque, NM (United States). Computational Physics and Mechanics Dept.; Hughes, D.A.; Bammann, D.J.; Chiesa, M.L. [Sandia National Labs., Livermore, CA (United States)

    1997-08-01

    The authors present the final report on a Laboratory-Directed Research and Development (LDRD) project, A Multi-level Code for Metallurgical Effects in metal-Forming Processes, performed during the fiscal years 1995 and 1996. The project focused on the development of new modeling capabilities for simulating forging and extrusion processes that typically display phenomenology occurring on two different length scales. In support of model fitting and code validation, ring compression and extrusion experiments were performed on 304L stainless steel, a material of interest in DOE nuclear weapons applications.

  6. Correlation Between the Efficiency of Machinery and Equipment and the Productivity of Workers and its Effect on the Performance of a Metallurgical Undertaking

    Directory of Open Access Journals (Sweden)

    Kulawik, A.

    2007-01-01

    Full Text Available In this paper the example of procedure of life and objectify work effectiveness analysis in metallurgical enterprise were presented. Besides, on the example of chosen units of metallurgical enterprise, results of analysis - based on methodic proposed in the article - were discussed.

  7. Metallurgical Effects of Shunting Current on Resistance Spot-Welded Joints of AA2219 Sheets

    Science.gov (United States)

    Jafari Vardanjani, M.; Araee, A.; Senkara, J.; Jakubowski, J.; Godek, J.

    2016-08-01

    Shunting effect is the loss of electrical current via the secondary circuit provided due to the existence of previous nugget in a series of welding spots. This phenomenon influences on metallurgical aspects of resistance spot-welded (RSW) joints in terms of quality and performance. In this paper RSW joints of AA2219 sheets with 1 mm thickness are investigated metallurgically for shunted and single spots. An electro-thermal finite element analysis is performed on the RSW process of shunted spot and temperature distribution and variation are obtained. These predictions are then compared with experimental micrographs. Three values of 5 mm, 20 mm, and infinite (i.e., single spot) are assumed for welding distance. Numerical and experimental results are matching each other in terms of nugget and HAZ geometry as increasing distance raised nugget size and symmetry of HAZ. In addition, important effect of shunting current on nugget thickness, microstructure, and Copper segregation on HAZ grain boundaries were discovered. A quantitative analysis is also performed about the influence of welding distance on important properties including ratio of nugget thickness and diameter ( r t), ratio of HAZ area on shunted and free side of nugget ( r HA), and ratio of equivalent segregated and total amount of Copper, measured in sample ( r Cu) on HAZ. Increasing distance from 5 mm to infinite, indicated a gain of 111.04, -45.55, and -75.15% in r t, r HA, and r Cu, respectively, while obtained ratios for 20 mm welding distance was suitable compared to single spot.

  8. Crisis management in metallurgical enterprises

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2014-07-01

    Full Text Available On the basis of report analysis which presents situation in metallurgical sector after 2008 the range of changes implemented in management of metallurgical enterprises was characterised. A definition approach to crisis management was suggested as the process when the enterprise is managed during the breakdown period in market condition of the economy in the way directed towards preventing the negative effects of crisis inside enterprises. The publication presents the key aspects of enterprise management in the period of collapse of the balance between the supply and demand on the metallurgical market.

  9. Effects of alloying element and metallurgical structure on semiconducting characteristics of oxide film of zirconium alloy

    International Nuclear Information System (INIS)

    Inagaki, Masahisa; Kanno, Masayosi; Maki, Hideo.

    1991-01-01

    Semiconducting characteristics of oxide films formed on pure Zr, Zr-Sn binary alloy and Zr-Sn-X (X: Fe, Ni or Cr) ternary alloys were evaluated by photo-electrochemical method, in order to make clear the effects of alloying elements on oxidation mechanism of Zr alloy in BWR environment. Oxide films of the alloys showed the characteristics of n-type semiconductor. Maximum photocurrent (I max) was generated by an illumination of monochromatic light with the energy of 5 ∼ 6 eV, i.e. the band gap energy of the Zr alloy oxide was 5 ∼ 6 eV. This value is lower by 2 ∼ 3 eV than the theoretical band gap energy (8 eV) of stoichiometric ZrO 2 . These facts suggest that the generation of I max was resulted from an excitation of electrons trapped with anion vacancies (oxygen vacancies) of non-stoichiometric ZrO 2-x . Therefore, the value of I max is considered to be proportional to the density of anion vacancy. High corrosion resistant alloys showed lower value of I max. The changes of I max, due to change of chemical composition of alloys and due to the change of metallurgical structure, was able to be explained by the valence theory of oxide semiconductor, i.e. the decrease of 1 max was considered to be resulted from the decrease of anion vacancies due to the substitution of divalent cations (Ni 2+ ) and trivalent cations (Fe 3+ , Cr 3+ ) at Zr 4+ cation sites. From these results, it was concluded that oxidation rate of Zr alloy depended on the density of oxygen vacancies in oxide film. (author)

  10. Corrosion resistance of Ni-Cr-Mo alloys. Chemical composition and metallurgical condition's effects

    International Nuclear Information System (INIS)

    Zadorozne, N.S.; Rebak, Raul B.

    2009-01-01

    P, may form if Ni-Cr-Mo alloys are exposed for tens of hours in the range of 600 C degrees to 1100 C degrees. These phases could have a detrimental effect upon corrosion resistance and cause a loss of mechanical ductility. The precipitation of TCP phases starts at grain boundaries and for long aging times it progresses to twins boundaries and then the grain bodies. TCP phases are rich in Mo and Cr. Zones in the matrix adjacent to the TCP precipitates may be depleted of Cr and Mo, and the alloy becomes sensitized.The aim of the present work was to compare the general corrosion rate and the crevice corrosion susceptibility of alloys C-22, C-22HS and HYBRID-BC1 in different metallurgical conditions when exposed to hot chloride solutions. The effects of the alloy composition and different heat treatments were assessed. (author)

  11. Metallurgical Research Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — The purpose is to increase basic knowledge of metallurgical processing for controlling the microstructure and mechanical properties of metallic aerospace alloys and...

  12. ALTERNATIVE BINDERS TO BENTONITE FOR IRON ORE PELLETIZING : PART II : EFFECTS ON METALLURGICAL AND CHEMICAL PROPERTIES

    Directory of Open Access Journals (Sweden)

    Osman Sivrikaya

    2014-07-01

    Full Text Available This study was started to find alternative binders to bentonite and to recover the low preheated and fired pellet mechanical strengths of organic binders-bonded pellets. Bentonite is considered as a chemical impurity for pellet chemistry due to acid constituents (SiO2 and Al2O3. Especially addition of silica-alumina bearing binders is detrimental for iron ore concentrate with high acidic content. Organic binders are the most studied binders since they are free in silica. Although they yield pellets with good wet strength; they have found limited application in industry since they fail to give sufficient physical and mechanical strength to preheated and fired pellets. It is investigated that how insufficient preheated and fired pellet strengths can be improved when organic binders are used as binder. The addition of a slag bonding/strength increasing constituent (free in acidic contents into pellet feed to provide pellet strength with the use of organic binders was proposed. Addition of boron compounds such as colemanite, tincal, borax pentahydrate, boric acid together with organic binders such as CMC, starch, dextrin and some organic based binders, into magnetite and hematite pellet mixture was tested. After determining the addition of boron compounds is beneficial to recover the low pellet physical and mechanical qualities in the first part of this study, in this second part, metallurgical and chemical properties (reducibility - swelling index – microstructure – mineralogy - chemical content of pellets produced with combined binders (an organic binder plus a boron compound were presented. The metallurgical and chemical tests results showed that good quality product pellets can be produced with combined binders when compared with the bentonite-bonded pellets. Hence, the suggested combined binders can be used as binder in place of bentonite in iron ore pelletizing without compromising the pellet chemistry.

  13. Effect of groove design on mechanical and metallurgical properties of quenched and tempered low alloy abrasion resistant steel welded joints

    International Nuclear Information System (INIS)

    Sharma, Varun; Shahi, A.S.

    2014-01-01

    Highlights: • Effect of weld groove design on Q and T steel welded joints is investigated. • Groove design influences heat dissipation characteristics of welded joints. • Double-V groove joint possesses maximum yield strength and UTS. • C-groove joint possesses highest impact energy, both at room temperature and 0 °C. • A wide variation in microhardness exists across different zone of the weldments. - Abstract: Experimental investigations were carried out to study the influence of three different groove designs on mechanical and metallurgical properties of 15 mm thick Q and T (quenched and tempered) steel welded joints. Welding heat input variation corresponding to each joint configuration was kept to a minimal such that the objective of investigating, exclusively, the effect of varied weld volume on the mechanical and metallurgical performance of these joints could be accomplished. Mechanical performance of these joints was evaluated by subjecting them to transverse tensile testing, and Charpy V-notch impact testing of the weld zones at room temperature and 0 °C. The results of this study reveal that among all types of groove formations used for welding, double-V groove joint possessed maximum YS (yield strength) and UTS (ultimate tensile strength), besides maximum strength ratio (YS/UTS) that was followed by U-groove joint and C-groove joint, respectively. However, weld zone tested individually, for the cover as well as the root pass of the C-groove joint possessed highest CVN (Charpy V-notch) values, both at room temperature and 0 °C. Extensive microhardness studies of these weldments showed a wide variation in the microhardness values of the weld zone and the HAZ (heat affected zone). It was concluded that each groove formation/design exerted a significant influence on the heat dissipation characteristics of these joints, which is evident from different morphological features as revealed through optical microscopy. Scanning electron microscopic

  14. Effect of CH3COOH on Hydrometallurgical Purification of Metallurgical-Grade Silicon Using HCl-HF Leaching

    Science.gov (United States)

    Tian, Chunjin; Lu, Haifei; Wei, Kuixian; Ma, Wenhui; Xie, Keqiang; Wu, Jijun; Lei, Yun; Yang, Bin; Morita, Kazuki

    2018-04-01

    The present study investigated the effects of adding CH3COOH to HCl and HF used to purify metallurgical-grade Si (MG-Si). After 6 h of leaching MG-Si with an acid mixture consisting of 4 mol L-1 HCl, 3 mol L-1 HF, and 3 mol L-1 CH3COOH at 348 K, the total impurity removal efficiency was 88.5%, exceeding the 81.5% removal efficiency obtained without addition of CH3COOH. The microstructural evolution of Si after etching with the two lixiviants indicated better dissolution of metal impurities in MG-Si when using the HCl-HF-CH3COOH mixture. Furthermore, the leaching kinetics of Fe using the HCl-HF and HCl-HF-CH3COOH mixtures were observed to depend on the interfacial chemical reactions.

  15. Effects of different production technologies on mechanical and metallurgical properties of precious metal denture alloys

    Science.gov (United States)

    Ferro, Paolo; Battaglia, Eleonora; Capuzzi, Stefano; Berto, Filippo

    2017-12-01

    Precious metal alloys can be supplied in traditional plate form or innovative drop form with high degree of purity. The aim of the present work is to evaluate the influence of precious metal alloy form on metallurgical and mechanical properties of the final dental products with particular reference to metal-ceramic bond strength and casting defects. A widely used alloy for denture was selected; its nominal composition was close to 55 wt% Pd - 34 wt% Ag - 6 wt% In - 3 wt% Sn. Specimens were produced starting from the alloy in both plate and drop forms. A specific test method was developed to obtain results that could be representative of the real conditions of use. In order to achieve further information about the adhesion behaviour and resistance, the fracture surfaces of the samples were observed using `Scanning Electron Microscopy (SEM)'. Moreover, material defects caused by the moulding process were studied. The form of the alloy before casting does not significantly influence the shear bond strength between the metal and the ceramic material (p-value=0,976); however, according to SEM images, products from drop form alloy show less solidification defects compared to products obtained with plate form alloy. This was attributed to the absence of polluting additives used in the production of drop form alloy. This study shows that the use of precious metal denture alloys supplied in drop form does not affect the metal-ceramic bond strength compared to alloys supplied in the traditional plate form. However, compared to the plate form, the drop form is found free of solidification defects, less expensive to produce and characterized by minor environmental impacts.

  16. Effects of metallurgical factors on stress corrosion cracking of Ni-base alloys in high temperature water

    International Nuclear Information System (INIS)

    Yonezawa, T.; Sasaguri, N.; Onimura, K.

    1988-01-01

    Nickel-base Alloy 600 is the principal material used for the steam generator tubes of PWRs. Generally, this alloy has been proven to be satisfactory for this application, however when it is subjected to extremely high stress level in PWR primary water, it may suffer from stress corrosion cracking. The authors have systematically studied the effects of test temperature and such metallurgical factors as cold working, chemical composition and heat treatment on the stress corrosion cracking of Alloy 600 in high temperature water, and also on that of Alloy 690 which is a promising material for the tubes and may provide improved crrosion resistance for steam generators. The test materials, the stress corrosion cracking test and the test results are reported. When the test temperature was raise, the stress corrosion cracking of the nickel-base alloys was accelerated. The time of stress corrosion cracking occurrence decreased with increasing applied stress, and it occurred at the stress level higher than the 0.2 % offset proof stress of Alloy 600. In Alloy 690, stress corrosion cracking was not observed at such stress level. Cold worked Alloy 600 showed higher resistance to stress corrosion cracking than the annealed alloy. (Kako, I.)

  17. Metallurgical coating system

    Energy Technology Data Exchange (ETDEWEB)

    Daniels, L.C.; Whittaker, G.S.

    1984-05-01

    The present invention relates to a novel metallurgical coating system which provides corrosion resistance and non-stick properties to metallic components which are subjected to unusually severe operating conditions. The coating system comprises a first layer comprising tantalum which is deposited upon a substrate and a second layer comprising molybdenum disilicide which is deposited upon the first layer.

  18. Effects of metallurgical variables on swelling of modified 316 and higher Ni austenitic stainless steels

    International Nuclear Information System (INIS)

    Shibahara, Itaru; Akasaka, Naoaki; Onose, Shoji

    1996-01-01

    The effects of solute elements and cold-work on swelling in modified 316 and higher Ni advanced austenitic stainless steels developed for FBR core material were investigated together with the posted model alloys. The Si, P, B, Ti, Nb modified and cold-worked steels exhibited an improved swelling resistance. In the temperature range between 400 and 500 C, the swelling was suppressed significantly by an addition of 0.8 wt% Si. The beneficial effect of Si appears to be reduced in the steels without Ti and Nb tending to form γ' precipitates. In the temperature range between 500 and 600 C, a needle-like phosphide precipitates played an important role in suppressing void growth. Additions of Ti and/or Nb were found to stabilize the phosphide phase and extended the swelling incubation period. In the improved austenitic steels, the synergistic effect of cold-working and P, B, Ti, Nb additions act beneficially to stabilize the dislocation structure and to form finely dispersed precipitates during irradiation

  19. Effect of an Excess of Iron and Hydriding on the Metallurgical Properties of Zircaloy-4

    International Nuclear Information System (INIS)

    Ghilarducci, Ada; Ramos, R; Martin, E; Peretti, Hernan; Corso Hugo

    2000-01-01

    Results are presented of mechanical properties and microstructure morphologies obtained in samples of zircaloy-4 of modified composition by an excess in the content of alloying elements as well as hydrides.This work is focused mainly on the effect of 1000 wt. ppm additional Fe as compared to the standard composition alloy.The study is carried out by means of tensile tests at room temperature and at 240 0 C, by hardness tests, by SEM observations and EDS microanalysis.The results indicate that precipitates concentrate along grain boundaries in all cases, and that for higher contents of alloying elements corresponds a higher quantity of precipitates and smaller grain sizes.Except for the hydrided sample, the fracture is ductile with cavities nucleated at precipitates. Finally it is concluded that an increase in Fe content affect the mechanical properties

  20. Effect of Laser Beam Alloying Strategies on the Metallurgical and Mechanical Properties of Hot Forming Tool Steels

    Science.gov (United States)

    Hofmann, Konstantin; Neubauer, Franziska; Holzer, Matthias; Mann, Vincent; Hugger, Florian; Roth, Stephan; Schmidt, Michael

    In terms of increasing lightweight designs of car body parts, the machining of high strength steels in hot stamping processes becomes of particular interest. Due to high process forces at hot stamping, the surface of such tools in the area of maximal stress is subject wear, which necessitate some local increase of microhardness to enhance the mechanical performance. Especially laser beam alloying using filler wire and beam oscillation is some suitable method to modify the mechanical properties of tool surfaces to emcompass some continuous martensitic structure, featuring a certain microhardness. Nevertheless the thermal energy input during laser beam alloying induces tempering in the heat affected zone and reduces the hardness. This paper discusses the influence of alloying strategies on the thermal energy input and the resulting metallurgical structure of modified tool surfaces. Also the cooling behavior of alloyed lines for different energy inputs per unit length is of interest. Therefore, the metallurgical microstructure is analyzed regarding microhardness as well as formation of carbides. Furthermore, a numerical thermal simulation is developed to investigate the temperature profile in the heat affected zone of the specimen. These investigations permit the control of the spatiotemporal energy input to avoid tempering of the microstructure.

  1. Metallurgical applications: fractography

    International Nuclear Information System (INIS)

    Meny, L.

    1978-01-01

    The principal metallurgical uses of the scanning electron microscope and the microprobe described here employ images obtained on a CRT from an electron signal or X rays. The various electron signals are the back scattered electrons, secondary electrons and absorbed electrons. The differences in the intensity of thee signals with the acceleration tension E 0 , the inclination angle β, the atomic number Z of the target and any potential applied to the sample give rise to contrasts: atomic number contrast, given by the sample current or the back scattered electrons; topographical contrast, given by the emission of the secondary electrons Δ that vary with α (the angle between the normal to the surface and the direction of the incident beam) [fr

  2. Metallurgical plasma torches

    International Nuclear Information System (INIS)

    Shapovalov, V.A.; Latash, Yu.V.

    2000-01-01

    The technological equipment for the plasma heating of metals, plasma melting and plasma treatment of the surface is usually developed on the basis of are plasma torches using direct or alternating current. The reasons which partly restrict the industrial application of the plasma torches are the relatively short service life of the electrode (cathode) on which the arc is supported, and the contamination of the treated metal with the products of failure of the electrode. The aim of this work was to determine the reasons for the occurrence of negative phenomena observed in the process of service of plasma torches, and propose suitable approaches to the design of metallurgical plasma torches characterised by a long service life

  3. The application of winning key metrics in a metallurgical firm

    Directory of Open Access Journals (Sweden)

    M. Mikušová

    2014-10-01

    Full Text Available This article is focused on creating a system of metrics and its application in a metallurgical firm. Its aim is to highlight the dangers associated with the creation and application of an effective system of metrics. Its objective is also to demonstrate the process (initial steps in the development of this system in the real family metallurgical firm. In the experimental part an example of causal links among key metrics in the chosen metallurgical firm is presented. Risks associated with the selection of appropriate metrics are presented for discussion.

  4. Effect of friction time on mechanical and metallurgical properties of continuous drive friction welded Ti6Al4V/SUS321 joints

    International Nuclear Information System (INIS)

    Li, Peng; Li, Jinglong; Salman, Muhammad; Liang, Li; Xiong, Jiangtao; Zhang, Fusheng

    2014-01-01

    Highlights: • The effect of friction time on the microstructure and joint strength was studied. • The fit of burn-off lengths at different times yields a simple equation. • The longer friction time leads to oversized flash in Ti6Al4V side and overgrown IMCs. • An IMZ with width less than 3 μm is beneficial to make a strong metallurgical bond. • The average strength of 560 MPa is obtained and higher than ever reported results. - Abstract: Dissimilar joint of Ti6Al4V titanium alloy and SUS321 stainless steel was fabricated by continuous drive friction welding. The effect of friction time on the mechanical properties was evaluated by hardness measurement and tensile test, while the interfacial microstructure and fracture morphologies were analyzed by scanning electron microscope, energy dispersive spectroscope and X-ray Diffraction. The results show that the tensile strength increases with friction time under the experimental conditions. And the maximum average strength 560 MPa, which is 90.3% of the SUS321 base metal, is achieved at a friction time of 4 s. For all samples, studied fracture occurred along the joint interface, where intermetallic compounds like FeTi, Fe 2 Ti, Ni 3 (Al, Ti) and Fe 3 Ti 3 O and many other phases were formed among elements from the two base metals. The width of intermetallic compounds zone increases with friction time up to 3 μm, below which it is beneficial to make a strong metallurgical bond. However, the longer friction time leads to oversized flash on the Ti6Al4V side and overgrown intermetallic compounds. Finally the optimized friction time was discussed to be in the range of 2–4 s, under which the sound joint with good reproducibility can be expected

  5. Refining of metallurgical silicon by directional solidification

    Energy Technology Data Exchange (ETDEWEB)

    Martorano, M.A., E-mail: martoran@usp.br [Department of Metallurgical and Materials Engineering, University of Sao Paulo, Av. Prof. Mello Moraes, 2463 Sao Paulo-SP, 05508-900 (Brazil); Neto, J.B. Ferreira, E-mail: jbfn@ipt.br [Laboratory of Metallurgy and Ceramics Materials, Institute for Technological Research, Av. Prof. Almeida Prado, 532, Sao Paulo-SP, 05508-901 (Brazil); Oliveira, T.S., E-mail: theo.usp@bol.com.br [Department of Metallurgical and Materials Engineering, University of Sao Paulo, Av. Prof. Mello Moraes, 2463 Sao Paulo-SP, 05508-900 (Brazil); Tsubaki, T.O., E-mail: tomoe@ipt.br [Laboratory of Metallurgy and Ceramics Materials, Institute for Technological Research, Av. Prof. Almeida Prado, 532, Sao Paulo-SP, 05508-901 (Brazil)

    2011-02-25

    The directional solidification of a typical and a previously refined metallurgical silicon was carried out in a vertical Bridgman furnace. The mold velocity out of the hot zone of the furnace changed from one experiment to another in the range between 5 and 110 {mu}m s{sup -1}. Samples were extracted from the cylindrical ingots obtained in the experiments to investigate the effects of the mold velocity on the micro and macrostructures and on the concentration profiles of impurities along the ingots. At the lowest mold velocity, the macrostructures consist of columnar grains oriented approximately parallel to the ingot axis. As velocity increases, grains become thinner and more inclined in the radial direction. Precipitated particles containing Si, Fe, Al, and Ti are observed at the top of all ingots and, as the mold velocity increases, they are also seen at the ingot bottom and middle. The concentration profiles of several impurities have been measured along the ingots by inductively coupled plasma atomic emission spectrometry (ICP), indicating an accumulation of impurities at the ingot top. Consequently, the bottom and middle of the ingots are purer than the corresponding metallurgical silicon from which they solidified. Slices from the ingot bottom have also been analyzed by the glow discharge mass spectrometry technique (GDMS), allowing measurement of impurity concentrations that were below the quantification limit of the ICP. The purification effect and the accumulation of impurities at the ingot top are more pronounced as the mold velocity decreases. In the ingots obtained from the typical metallurgical silicon at the lowest mold velocities (5 and 10 {mu}m s{sup -1}), except for Al, all impurities are in concentrations below an important maximum limit for the feedstock of solar grade silicon. At the same mold velocities, the concentrations of Fe, Ti, Cu, Mn, and Ni measured at the bottom of the ingots obtained from both types of metallurgical silicon (typical

  6. Plasma technology in metallurgical processing

    Energy Technology Data Exchange (ETDEWEB)

    Haile, O.

    1995-12-31

    This literature work is mainly focusing on the mechanisms of plasma technology and telling about metallurgical processing, particularly iron and steelmaking as well as the advantage of the unique properties of plasma. The main advantages of plasma technology in metallurgical operations is to direct utilization of naturally available raw materials and fuels without costly upgrading andlor beneficiation, improved environmental impact, improve process control, significant amplification of reactor and process equipment utilization and increased efficiency of raw materials, energy and man power. This literature survey is based on the publication `plasma technology in metallurgical processing` presents a comprehensive account of the physical, electrical, and mechanical aspects of plasma production and practical processing. The applications of plasma technology in metallurgical processing are covered in depth with special emphasis on developments in promising early stages. Plasma technology of today is mature in the metallurgical process applications. A few dramatic improvements are expected in the near future this giving an impetus to the technologists for the long range planning. (18 refs.) (author)

  7. Influence of hydrogen simulating burn-up effects on the metallurgical and thermal-mechanical behaviour of M5TM and zircaloy-4 alloys under LOCA conditions

    International Nuclear Information System (INIS)

    Mardon, J.P.; Brachet, J.C.; Portier, L.; Maillot, V.; Forgeron, T.; Lesbros, A.; Waeckel, N.

    2005-01-01

    A few years ago, within the framework of the CEA/ EDF /Framatome ANP R and D cooperative program, we made the assumption that the burn-up influence on the thermal-mechanical behavior of the cladding tubes under LOCA conditions is strongly linked to the hydrogen uptake due to the in-service oxidation. Thus, since that time, an extensive experimental program has been conducted in CEA labs on as-received and pre-hydrided Zircaloy-4 and M5 TM alloys of Framatome-ANP to get a better insight into the influence of the hydrogen on the thermal-mechanical cladding behavior during the first phase of the LOCA transient (ballooning and rupture) and for post-quenched conditions (residual ductility / toughness). On the one hand, one of the main assumptions here was that the microstructural defects, and the resultant hardening produced under heavy neutron irradiation within the Zr matrix, are annealed early in the first phase of the LOCA transient (i.e. first thermal ramp) and thus, that the main effects of high burn-up should come from the hydrogen uptake. To assess this hypothesis, specific thermal-mechanical tests have been performed on as-received, pre-hydrided and irradiated cladding tubes. This confirmed that the effect of hydrogen uptake dominates over that of irradiation on the thermal-mechanical response of the materials. So, in a first part of the paper, we will summarize the main results obtained here and, from the metallurgical point of view, we will illustrate the strong influence of hydrogen on the decrease of the α-to-β phase transformation temperatures of the zirconium alloys studied. On the other hand, studies have been performed on the post-quench mechanical behavior of as-received and pre-hydrided cladding tubes after single-face oxidation at 1000-1200 degree C and quenching. In parallel with these mechanical tests, in-depth metallurgical investigations have been developed, to be able to quantify the resultant phases thickness (ZrO 2 , α-Zr(O) and ex-β phase

  8. Effect of Continuous and Pulsed Current on the Metallurgical and Mechanical Properties of Gas Tungsten Arc Welded AISI 4340 Aeronautical and AISI 304 L Austenitic Stainless Steel Dissimilar Joints

    OpenAIRE

    Arivarasu, Moganraj; Ramkumar Kasinath, Devendranath; Natarajan, Arivazhagan

    2015-01-01

    In this research work, the weldability of low alloyed AISI 4340 aeronautical steel and AISI 304L austenitic stainless steel joined by continuous current (CC) and pulsed current (PC) gas tungsten arc welding (GTAW) techniques, using ER309L and ERNiCr-3 filler metals was investigated. The main focus of the study involves the investigation on the effect of continuous and pulsed current mode of GTA welding process on the metallurgical and mechanical properties of these dissimilar weldments. Micro...

  9. New radionuclide specific laboratory detection system for metallurgical industry

    International Nuclear Information System (INIS)

    Burianova, L.; Solc, J.; Dryak, P.; Moser, H.; Branger, T.; Garcia-Torano, E.; Peyres, V.; Capogni, M.; Luca, A.; Vodenik, B.; Oliveira, C.; Portugal, L.; Tzika, F.; Lutter, G.; Szucs, L.; Dziel, T.; Burda, O.; Dirk, A.; Martinkovic, J.; Sliskonen, T.; Mattila, A.

    2014-01-01

    One of the main outputs of the European Metrology Research Programme (EMRP) project 'Ionising radiation metrology for the metallurgical industry' (MetroMetal) was the recommendation on a novel spectrometric detection system optimized for the measurement of radioactivity in metallurgical samples. The recommended system, prototypes of which were constructed at two project partner's laboratories, was characterized by using Monte Carlo (MC) simulations. Six different MC codes were used to model the system and a range of cylindrical samples of cast steel, slag and fume dust. The samples' shape, density, and elemental composition were the same as the ones of the calibration standards developed within the project to provide traceability to end-users. The MC models were used to calculate full-energy peak and total detection efficiencies as well as true coincidence summing correction (TCSC) factors for selected radionuclides of interest in the metallurgical industry: 60 Co, 137 Cs, 192 Ir, 214 Bi, 214 Pb, and 208 Tl. The MC codes were compared to each other on the basis of the calculated detection efficiencies and TCSC factors. In addition, a 'Procedural guide for calculation of TCSC factors for samples in metallurgical industry' was developed for end-users. The TCSC factors reached in certain cases up to 32% showing that the summing effects are of high importance in the close measurement geometries met in routine analysis of metallurgical samples. (authors)

  10. Effect of Carbon Content on the Properties of Iron-Based Powder Metallurgical Parts Produced by the Surface Rolling Process

    Directory of Open Access Journals (Sweden)

    Yan Zhao

    2018-01-01

    Full Text Available In recent years, the rolling densification process has become increasingly widely used to strengthen powder metallurgy parts. The original composition of the rolled powder metallurgy blank has a significant effect on the rolling densification technology. The present work investigated the effects of different carbon contents (0 wt. %, 0.2 wt. %, 0.45 wt. %, and 0.8 wt. % on the rolling densification. The selection of the raw materials in the surface rolling densification process was analyzed based on the pore condition, structure, hardness, and friction performance of the materials. The results show that the 0.8 wt. % carbon content of the surface rolling material can effectively improve the properties of iron-based powder metallurgy parts. The samples with 0.8 wt. % carbon have the highest surface hardness (340 HV0.1 and the lowest surface friction coefficient (0.35. Even if the dense layer depth is 1.13 mm, which is thinner than other samples with low carbon content, it also meets the requirements for powder metallurgy parts such as gears used in the auto industry.

  11. Assessment of the effect of Nd:YAG laser pulse operating parameters on the metallurgical characteristics of different tool steels using DOE software

    OpenAIRE

    Muhič, T.; Kosec, L.; Liedl, G.; Pleterski, M.

    2011-01-01

    To ensure the reliability of repair welded tool surfaces, clad quality should be improved. The relationships between metallurgical characteristics of cladding and laser input welding parameters were studied using the design of experiments software. The influence of laser power, welding speed, focal point position and diameter of welding wire on the weld-bead geometry (i.e. penetration, cladding zone width and heat-affected-zone width), microstructural homogeneity, dilution and bond strength w...

  12. 3D Model Studies on the Effect of Bed and Powder Type Upon Radial Static Pressure and Powder Distribution in Metallurgical Shaft Furnaces

    Directory of Open Access Journals (Sweden)

    Panic B.

    2017-09-01

    Full Text Available The flow of gases in metallurgical shaft furnaces has a decisive influence on the course and process efficiency. Radial changes in porosity of the bed cause uneven flow of gas along the radius of the reactor, which sometimes is deliberate and intentional. However, holdup of solid particles in descending packed beds of metallurgical shaft furnaces can lead to unintentional changes in porosity of the bed along the radial reactor. Unintentional changes in porosity often disrupt the flow of gas causing poor performance of the furnace. Such disruptions of flow may occur in the blast furnace due to high level of powder content in gas caused by large amount of coal dust/powder insufflated as fuel substitute. The paper describes the model test results of radial distribution of static pressure and powder hold up within metallurgical reactor. The measurements were carried out with the use of 3D physical model of two-phase flow gas-powder in the moving (descending packed bed. Sinter or blast furnace pellets were used as packed bed while carbon powder or iron powder were used as the powder. Wide diversity within both static pressure distribution and powder distribution along the radius of the reactor were observed once the change in the type of powder occurred.

  13. Market Structure Differences Impacting Australian Iron Ore and Metallurgical Coal Industries

    Directory of Open Access Journals (Sweden)

    Kurt Lawrence

    2015-07-01

    Full Text Available Steelmaking relies on iron ore and metallurgical coal as main ingredients, the trade of which is hypothesized to theoretically change in tandem. However, strong correlation is not evident in historical trade prices of steelmaking inputs. To determine causes to this occurrence, the market factors that influence the Australian iron ore and metallurgical coal industries were studied. Data was collected over the past decade for worldwide resource production and trade quantities of crude steel, iron ore, and metallurgical coal. The data was analysed to reveal trends, allowing examination of the macroeconomic trade of metallurgical coal and iron ore with relation to worldwide and country specific steel production. It was determined that the influential growth of China’s steel production has spurred the growth of worldwide iron ore demand, which was met with increased production and supply, from Australia. The increased metallurgical coal demand has been met with increased production within China locally. Measures of supply elasticity were created for worldwide iron ore and metallurgical coal trade, where comparisons between Australia’s industries to the relevant greatest competitor were examined. The results, along with respective resource production data, highlighted the elevated competitive position that Australian iron ore producers enjoy compared to metallurgical coal producers. Trade characteristics revealed the different market structures that iron ore and metallurgical coal industries operate in, prompting a discussion of the effects these markets have on the two Australian industries.

  14. Thermo-ecological cost (TEC evaluation of metallurgical processes

    Directory of Open Access Journals (Sweden)

    W. Stanek

    2015-01-01

    Full Text Available Metallurgy represents a complex production system of fuel and mineral non-renewable resources transformation. The effectiveness of resource management in metallurgical chains depends on the applied ore grade and on the irreversibility of components of the system. TEC can be applied to measure the influence of metallurgy on the depletion of natural resources. The paper discusses the possibility of application of TEC in metallurgy and presents illustrative example concerning blast-furnace process.

  15. Shielding Gas and Heat Input Effects on the Mechanical and Metallurgical Characterization of Gas Metal Arc Welding of Super Martensitic Stainless Steel (12Cr5Ni2Mo) Joints

    Science.gov (United States)

    Prabakaran, T.; Prabhakar, M.; Sathiya, P.

    This paper deals with the effects of shielding gas mixtures (100% CO2, 100% Ar and 80 % Ar + 20% CO2) and heat input (3.00, 3.65 and 4.33kJ/mm) on the mechanical and metallurgical characteristics of AISI 410S (American Iron and Steel Institute) super martensitic stainless steel (SMSS) by gas metal arc welding (GMAW) process. AISI 410S SMSS with 1.2mm diameter of a 410 filler wire was used in this study. A detailed microstructural analysis of the weld region as well as the mechanical properties (impact, microhardness and tensile tests at room temperature and 800∘C) was carried out. The tensile and impact fracture surfaces were further analyzed through scanning electron microscope (SEM). 100% Ar shielded welds have a higher amount of δ ferrite content and due to this fact the tensile strength of the joints is superior to the other two shielded welds.

  16. Effects of various tool pin profiles on mechanical and metallurgical properties of friction stir welded joints of cryorolled AA2219 aluminium alloy

    Science.gov (United States)

    Kamal Babu, Karupannan; Panneerselvam, Kavan; Sathiya, Paulraj; Noorul Haq, Abdul Haq; Sundarrajan, Srinivasan; Mastanaiah, Potta; Srinivasa Murthy, Chunduri Venkata

    2018-02-01

    Friction stir welding (FSW) process was conducted on cryorolled (CR) AA2219 plate using different tool pin profiles such as cylindrical pin, threaded cylindrical pin, square pin and hexagonal pin profiles. The FSW was carried out with pairs of 6 mm thick CR aluminium plates with different tool pin profiles. The different tool pin profile weld portions' behaviors like mechanical (tensile strength, impact and hardness) and metallurgical characteristics were analyzed. The results of the mechanical analysis revealed that the joint made by the hexagonal pin tool had good strength compared to other pin profiles. This was due to the pulsating action and material flow of the tool resulting in dynamic recrystallization in the weld zone. This was confirmed by the ultra fine grain structure formation in Weld Nugget (WN) of hexagonal pin tool joint with a higher percentage of precipitate dissolution. The fractograph of the hexagonal tool pin weld portion confirmed the finer dimple structure morphology without having any interior defect compared to other tool pin profiles. The lowest weld joint strength was obtained from cylindrical pin profile weld joint due to insufficient material flow during welding. The Transmission Electron Microscope and EDX analysis showed the dissolution of the metastable θ″, θ' (Al2Cu) partial precipitates in the WN and proved the influence of metastable precipitates on enhancement of mechanical behavior of weld. The XRD results also confirmed the Al2Cu precipitation dissolution in the weld zone.

  17. Diagnosis of employee engagement in metallurgical enterprise

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2013-01-01

    Full Text Available In the theoretical part of the publication an overview of the definitions of employee engagement was conducted together with the analysis of the methods and techniques which influence the professional activity of the employees in the metallurgical enterprise. The practical part discusses the results of diagnosis of engagement in steelworks. Presented theories, as well as the research, fill the information gap concerning the engagement of the employees in metallurgical enterprises. This notion is important due to the fact that modern conditions of human resources management require the engagement of the employees as something commonly accepted and a designation of manufacturing enterprises.

  18. TiNi shape memory alloys: effects of the fabrication route, the oxygen content and the zirconium or hafnium additions on the metallurgical characteristics and the thermomechanical properties

    International Nuclear Information System (INIS)

    Olier, P.

    1996-01-01

    In order to promote the development of Ti-Ni shape memory alloys, we have studied the correlation between the fabrication route, the chemical composition (O 2 content, Zr or Hf additions), the metallurgical characteristics and the thermomechanical properties. A conventional sintering does not allow to obtain a homogeneous compound of pure Ti 50 Ni 50 alloy because of the occurrence of Kirkendall porosities which act as a diffusion barrier. An original process including combustion synthesis and hot-extrusion was successfully developed. Resulting products exhibit a smaller grain size (15-20μm) and an enhanced workability in comparison with products obtained by arc-melting and subsequent hot rolling. The presence of oxygen in equiatomic Ti-Ni alloy induces the oxide precipitation of Ti 4 Ni 2 O x type (with x ≤ 1). The precipitated particle fraction is proportional to the oxygen nominal content of the alloy. We show that the decrease of the transformation temperatures is correlated with the decrease of Ti in solid solution due to Ti 4 Ni 2 O precipitation. Moreover, we find that a fine and homogenous oxide dispersion is suitable to decrease the grain size during hot rolling and to enhance to the one way shape memory properties. An increase of the typical transformation temperatures is obtained through of Zr or Hf (in substitution to Ti). But, an increase of the hardness is measured, and consequently the workability of the ternary alloys becomes reduced. However, it is worthwhile to point out that a Ti 38 Ni 50 Hf 12 product obtained by arc melting and hot extrusion is able to fully recover an apparent plastic strain of more than 4% during tensile tests performed under special loading conditions. Such as behaviour is of great interest with respect to potential applications in a temperature range higher that 100 deg. C. (author)

  19. Friction welding thermal and metallurgical characteristics

    CERN Document Server

    Yilbas, Bekir Sami

    2014-01-01

    This book provides insight into the thermal analysis of friction welding incorporating welding parameters such as external, duration, breaking load, and material properties. The morphological and metallurgical changes associated with the resulting weld sites are analysed using characterization methods such as electron scanning microscope, energy dispersive spectroscopy, X-ray Diffraction, and Nuclear reaction analysis.

  20. Cyril Stanley Smith's Translations of Metallurgical Classics

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 11; Issue 6. Cyril Stanley Smith's Translations of Metallurgical Classics. Martha Goodway. General Article Volume 11 Issue 6 June 2006 pp 63-66. Fulltext. Click here to view fulltext PDF. Permanent link:

  1. Cyril Stanley Smith's Translations of Metallurgical Classics

    Indian Academy of Sciences (India)

    A remarkable contribution of Professor Cyril Stanley Smith was the translation of metallurgical classics into English from several languages - both ancient and modem ... He had not prepared for the role of technical translator. His wife,. Alice Kimball Smith, in oral history interviews made for Harvard. University related how his ...

  2. Utilization of secondary energy resources of metallurgical ...

    African Journals Online (AJOL)

    ... with a heat output of 4200 kW, a working agent R 600, a source of low-potential heat-circulating water: a 460 kW gas engine. The proposed scheme showed high efficiency of power supply of the town in comparison with the gas boiler. Keywords: heat pump; internal combustion engine metallurgical plant; energy efficiency ...

  3. Some results of medical researches at Ulba Metallurgical Plant

    Energy Technology Data Exchange (ETDEWEB)

    Artemieva, G.I.; Novikov, V.G.; Savchuk, V.V. [Ulba Metallurgical Plant, Ust-Kamenogorsk (Kazakhstan)

    1998-01-01

    The results of 45-years medical researches at beryllium production of Ulba Metallurgical Plant are summarized in this report. Statistic data on different kinds of occupational diseases, related to beryllium production and the dynamics of changing occupational diseases with the development of beryllium production, are given there. Data on average duration of life of occupational disease patients are presented in the report. It includes the description of problems, related to berylliosis diagnosis. Issues, connected to beryllium production effect on health of man, located nearby beryllium production are also discussed there as well. (author)

  4. Modern recycling methods in metallurgical industry

    Directory of Open Access Journals (Sweden)

    M. Maj

    2010-04-01

    Full Text Available The contamination of environment caused by increased industrial activities is the main topic of discussions in Poland and in the world. The possibilities of waste recovery and recycling vary in different sectors of the industry, and the specific methods, developed and improved all the time, depend on the type of the waste. In this study, the attention has been focussed mainly on the waste from metallurgical industry and on the available techniques of its recycling

  5. Processing and utilization of metallurgical slag

    Directory of Open Access Journals (Sweden)

    Alena Pribulová

    2016-06-01

    Full Text Available Metallurgy and foundry industry create a huge amount of slags that are by-products in production of pig iron, steel and cast iron. Slag is produced in a very large amount in pyrometallurgical processes, and is a huge source of waste if not properly recycled and utilized. With rapid growth of industrialization, land available for land-filling of large quantity of metallurgical slag is being reduced all over the world and disposal cost is becoming increasingly higher. Metallurgical slag from different metallurgical processes treated and utilized in different ways based on different slag characteristics. The most economic and efficient option for reducing metallurgical waste is through recycling, which is a significant contribution to saving natural resources and reducing CO2 emissions. Characteristic of slags as well as its treatment and utilization are given in the paper. Slag from pig iron and steel production is used most frequently in building industry. From experiments using blast furnace slag and granulated blast furnace slag as gravel, and water glass as binder it can be concluded that that the best results – the best values of compression strength and tensile strength were reached by using of 18% of water glass as a solidification activating agent. According to cubic compression strength, mixture from 50% blast furnace gravel, 50% granulated blast furnace slag and 18% water glass falls into C35/45 class of concrete. Such concrete also fulfils strength requirements for road concrete, moreover, it even exceeds them considerably and, therefore, it can find an application in construction of road communications or in production of concrete slabs.

  6. Production of iron from metallurgical waste

    Science.gov (United States)

    Hendrickson, David W; Iwasaki, Iwao

    2013-09-17

    A method of recovering metallic iron from iron-bearing metallurgical waste in steelmaking comprising steps of providing an iron-bearing metallurgical waste containing more than 55% by weight FeO and FeO equivalent and a particle size of at least 80% less than 10 mesh, mixing the iron-bearing metallurgical waste with a carbonaceous material to form a reducible mixture where the carbonaceous material is between 80 and 110% of the stoichiometric amount needed to reduce the iron-bearing waste to metallic iron, and as needed additions to provide a silica content between 0.8 and 8% by weight and a ratio of CaO/SiO.sub.2 between 1.4 and 1.8, forming agglomerates of the reducible mixture over a hearth material layer to protect the hearth, heating the agglomerates to a higher temperature above the melting point of iron to form nodules of metallic iron and slag material from the agglomerates by melting.

  7. 7th european metallurgical conference EMC 2013

    Directory of Open Access Journals (Sweden)

    Srećko R. Stopić

    2014-02-01

    Full Text Available From June 23 – 26, 2013, the GDMB Society for Mining, Metallurgy, Resource and Environmental Technology organized 7th European Metallurgical Conference (EMC 2013 in Weimar, Germany. The previous European metallurgical conferences were organized by  the GDMB in Friedrichshafen (2001, Hanover (2003, Leipzig (2005, Duesseldorf (2007, Innsbruck (2009, and Duesseldorf (2011. The GDMB is a non-profit organization from Clausthal, Germany,,focused on combining science with practical experience in metallurgy, mining, materials engineering, mineral processing, recycling and refining of metals, and  manufacturing of semi- and finishing products. The European Metallurgical conference EMC is one of the most well-known conferences worldwide in the field of non-ferrous metallurgy and is attended regularly by decision makers from industry and universities. The scientific program contained 6 plenary lectures and more than 130 presentations. An extensive poster exhibition was held, during which the authors had an opportunity to introduce their posters to the entire plenum as a part of a brief presentation., The € 500 worth “Poster Award EMC 2011 was awarded to Christoph Pichler from the Montan-University in Leoben, Austria. Not only the most important European countries were represented here, but also more than one third of the lecturers were from countries outside Europe (Canada, Japan, China, USA, South Africa, Australia. The origin of the participants reflects the aim of the organizers: to make this conference a worldwide platform for the scientific exchange of experience and information. The scientific presentations of the conference are presented in Proceedings: Vol. 1: Copper, Precious Metals, Waste effluents Treatment/ Biohydrometallurgical applications; Process Metallurgy, Bridging Non-Ferrous and Ferrous Metallurgy; Vol. 2: Lead and Zinc, Light metals, Sustainable technologies, Sustainable of non-ferrous metals production, Process Control

  8. Application of logistic principles in metallurgical production

    Directory of Open Access Journals (Sweden)

    D. Malindžák

    2012-07-01

    Full Text Available Metallurgical production processes (MPP consist of continuous and discrete types of technology operation, transport, manipulation and storing processes regards the flow of material and also the equipment and machines. Other specifics are: long production cycles, great inertia, tree structure of production processes (from roots up to the leaves, high level of investments etc. These characteristics resulted in some specifics of production logistics. This article deals with these specifics and explains it using the conditions of production processes of continuous slab casting, their heating in push furnaces at rolling temperature and rolling itself in hot wideband steel mill.

  9. Proceedings of papers. 3. Balkan Metallurgical Conference

    International Nuclear Information System (INIS)

    Mickovski, Jovan

    2003-01-01

    This Conference aims to be a central event in the metallurgy research of Balkan, fulfilling the goals to present the most outstanding relevant developments in modern metallurgy; to inspire high standards of excellence in pure and applied metallurgy research; to attract outstanding scientists to present central lectures on modem metallurgical research, and on the challenges imposed by the needs of society; to inspire the young generation of metallurgists in Balkan and other countries. Following these lines, the 3. Balkan Conference on Metallurgy will provide a unique opportunity for academic and industrial metallurgists from the Balkan countries and wider, to exchange ideas, expertise, and experience on topics related to the theme of the Conference - Balkan Metallurgy in Search for New Ways of Development. The aim of the organizers was to bring together distinguished experts, not only to present their work, but also to discuss the major scientific and technological challenges facing metallurgy in this millennium.The 6 sections of the conference were entitled: Section A: Extractive metallurgy; Section B: Physical metallurgy and materials science - ferrous metals and non ferrous metals; Section C: Management, maintenance control and optimization of metallurgical processes; Section D: New technologies and techniques; Section E: Refractory and powder; Section F: Corrosion and protection of metals. Papers relevant to INIS are indexed separately

  10. The use of radioisotope tracers in the metallurgical industries

    International Nuclear Information System (INIS)

    Easey, J.F.

    1987-01-01

    Radioisotope techniques have been widely used in the metallurgical industries for many years. They have been shown to be very suitable for studying large scale plant and, in many cases, they are the most suitable techniques for such investigations. Applications of radioisotope tracers to some specific metallurgical problems are discussed. (author)

  11. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    International Nuclear Information System (INIS)

    Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S.; Stefanescu, I.

    2008-01-01

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

  12. The effect of some metallurgical factors on the corrosion behaviour of austenitic stainless steels in 3% NaCl aqueous solutions

    International Nuclear Information System (INIS)

    El-Sayed, A.A.; Morsy, S.M.; El-Raghy, S.M.

    1979-01-01

    The effect of cold work and subsequent heat treatment on the corrosion behaviour of austenitic stainless steels in 3% NaCl aqueous solutions was studied. Cold work was found to increase the corrosion rate, and heat treatment at 1050 C followed by water-quenching was found reduce to the rate of attack. The increase in the corrosion rate accompanied with a shift in the less noble direction of the steady state potential, an increase in the exchange current density and a decrease in the value of the activation energy. The results indicated that the corrosion potentials are less noble than the critical potentials for pitting, and they are discussed in terms of a simple dissolution process. A correlation is made between the corrosion rate, as expresses in weight loss, and the electrode properties of the corroding material

  13. Key Lake Mining Corporation metallurgical complex

    International Nuclear Information System (INIS)

    Lendrum, F.C.

    1984-02-01

    The Key Lake uranium mine is located in Saskatchewan, 550 km northeast of Saskatoon. It began operations in 1983, and is licensed and regulated by both Saskatchewan government agencies and the Canadian Atomic Energy Control Board. This report examines the metallurgical processes used at the mill and discusses the spills that occurred in the first four months the mine was in operation. It finds that all spills of an acidic nature in the mill were small amounts in the CCD or solution pretreatment sections. Contingency procedures are in place and sumps are capable of handling spills. The only major change in design contemplated will be converting the secondary crushing from the use of an impact crusher to the use of a semi-autogeneous grinding mill. The monitoring program set out by the AECB and Saskatchewan Environment is thorough. It monitors effluents and water pathways, and includes aquatic biota and sediments. Air monitoring is also required by Saskatchewan Environment

  14. Sustainable cost reduction by lean management in metallurgical processes

    Directory of Open Access Journals (Sweden)

    A. V. Todorut

    2016-10-01

    Full Text Available This paper focuses on the need for sustainable cost reduction in the metallurgical industry by applying Lean Management (LM tools and concepts in metallurgical production processes leading to increased competitiveness of corporations in a global market. The paper highlights that Lean Management is a novel way of thinking, adapting to change, reducing waste and continuous improvement, leading to sustainable development of companies in the metallurgical industry. The authors outline the main Lean Management instruments based on recent scientific research and include a comparative analysis of other tools, such as Sort, Straighten, Shine, Standardize, Sustain (5S, Visual Management (VM, Kaizen, Total Productive Maintenance (TPM, Single-Minute Exchange of Dies (SMED, leading to a critical appraisal of their application in the metallurgical industry.

  15. Soft restructuring process in metallurgical enterprises in Poland

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2015-10-01

    Full Text Available This article presents the range and outcomes of soft restructuring in metallurgical enterprises in Poland. The term ‘soft restructuring’ applies to changes in metallurgical enterprises’ employment policy during the period of political transformation in Poland. Steelworks performance under the market economy conditions demanded introducing changes in staff resources. Changes referred both to the staff structure as well as employees’ skills and gradual engaging of the staff in building the steelworks’ competitive advantage.

  16. Mercury distribution in an abandoned metallurgical plant

    Directory of Open Access Journals (Sweden)

    Millán R.

    2013-04-01

    Full Text Available The aim of the work is to evaluate the spatial distribution of Hg in the soil-plant system within an area where intense activity of Hg was dominant over a long period. An abandoned metallurgical plant from the 17th-18th centuries was chosen as the study area. It is situated in Almadenejos within the Almadén mining district (Spain that constitutes the largest and most unusual concentration of mercury in the world and has provided a third of the entire world production of mercury (Hg. Nowadays, this study area is covered with cinnabar mine tailings and village habitants use it for livestock. The area has elevated Hg concentrations of natural origin and from human activities. Soil parameters are similar throughout the study area; however, data reveal high variability in total and available Hg concentrations in soils, making it difficult to establish a tendency. Marrubium vulgare L.has been studied due to its high presence in the field plot, and there is no evidence of phenological toxicity. Furthermore, in spite of elevated Hg concentrations, a good biological activity is tested in the soil samples. All these characteristics, spatial variation, high Hg concentration, good biological activity, enhance the peculiarity of the study area for studies involving Hg.

  17. A metallurgical study of some viking swords

    Directory of Open Access Journals (Sweden)

    Williams, Alan

    2009-12-01

    Full Text Available While «pattern-welded» swords have been found all over Europe from sites dating from the Migration Period and into the Early Middle Ages, they were steadily supplanted during the Viking period by swords made out of a few pieces of iron and steel, or even a single piece of steel. Swords with «Ulfberht» or related inscriptions were the most famous of these. The results of the metallurgical study of 44 specimens from «Ulfberht» swords, as well as some other Viking-age swords, together with electron microanalyses carried out on selected examples, are presented here.

    Mientras que se han encontrado en toda Europa espadas forjadas mediante el sistema de ‘pattern welding’ (entrelazado de láminas formando patrones visibles, procedentes de yacimientos que se extienden desde el Periodo de las Migraciones bárbaras hasta la Alta Edad Media, durante el periodo vikingo fueron habitualmente reemplazadas por espadas forjadas a partir de unas pocas piezas de hierro y acero, o incluso de una única pieza de acero. Las más famosas de entre ellas fueron las espadas con la inscripción «Ulfbehrt» u otras relacionadas. Este artículo presenta los resultados del estudio metalúrgico de 44 ejemplares de espadas de «Ulfberht» y otras de época vikinga, así como los microanálisis efectuados sobre algunas muestras seleccionadas.

  18. Numerical computation of fluid flow in different nonferrous metallurgical reactors

    International Nuclear Information System (INIS)

    Lackner, A.

    1996-10-01

    Heat, mass and fluid flow phenomena in metallurgical reactor systems such as smelting cyclones or electrolytic cells are complex and intricately linked through the governing equations of fluid flow, chemical reaction kinetics and chemical thermodynamics. The challenges for the representation of flow phenomena in such reactors as well as the transfers of these concepts to non-specialist modelers (e.g. plant operators and management personnel) can be met through scientific flow visualization techniques. In the first example the fluid flow of the gas phase and of concentrate particles in a smelting cyclone for copper production are calculated three dimensionally. The effect of design parameters (length and diameter of reactor, concentrate feeding tangentially or from the top, ..) and operating conditions are investigated. Single particle traces show, how to increase particle retention time before the particles reach the liquid film flowing down the cyclone wall. Cyclone separators are widely used in the metallurgical and chemical industry for collection of large quantities of dust. Most of the empirical models, which today are applied for the design, are lacking in being valid in the high temperature region. Therefore the numerical prediction of the collection efficiency of dust particles is done. The particle behavior close to the wall is considered by applying a particle restitution model, which calculates individual particle restitution coefficients as functions of impact velocity and impact angle. The effect of design parameters and operating are studied. Moreover, the fluid flow inside a copper refining electrolysis cell is modeled. The simulation is based on density variations in the boundary layer at the electrode surface. Density and thickness of the boundary layer are compared to measurements in a parametric study. The actual inhibitor concentration in the cell is calculated, too. Moreover, a two-phase flow approach is developed to simulate the behavior of

  19. Fundamental metallurgical aspects of axial splitting in zircaloy cladding

    International Nuclear Information System (INIS)

    Chung, H. M.

    2000-01-01

    Fundamental metallurgical aspects of axial splitting in irradiated Zircaloy cladding have been investigated by microstructural characterization and analytical modeling, with emphasis on application of the results to understand high-burnup fuel failure under RIA situations. Optical microscopy, SEM, and TEM were conducted on BWR and PWR fuel cladding tubes that were irradiated to fluence levels of 3.3 x 10 21 n cm -2 to 5.9 x 10 21 n cm -2 (E > 1 MeV) and tested in hot cell at 292--325 C in Ar. The morphology, distribution, and habit planes of macroscopic and microscopic hydrides in as-irradiated and posttest cladding were determined by stereo-TEM. The type and magnitude of the residual stress produced in association with oxide-layer growth and dense hydride precipitation, and several synergistic factors that strongly influence axial-splitting behavior were analyzed. The results of the microstructural characterization and stress analyses were then correlated with axial-splitting behavior of high-burnup PWR cladding reported for simulated-RIA conditions. The effects of key test procedures and their implications for the interpretation of RIA test results are discussed

  20. Energy-dissipation-model for metallurgical multi-phase-systems

    Energy Technology Data Exchange (ETDEWEB)

    Mavrommatis, K.T. [Rheinisch-Westfaelische Technische Hochschule Aachen, Aachen (Germany)

    1996-12-31

    Entropy production in real processes is directly associated with the dissipation of energy. Both are potential measures for the proceed of irreversible processes taking place in metallurgical systems. Many of these processes in multi-phase-systems could then be modelled on the basis of the energy-dissipation associated with. As this entity can often be estimated using very simple assumptions from first principles, the evolution of an overall measure of systems behaviour can be studied constructing an energy-dissipation -based model of the system. In this work a formulation of this concept, the Energy-Dissipation-Model (EDM), for metallurgical multi-phase-systems is given. Special examples are studied to illustrate the concept, and benefits as well as the range of validity are shown. This concept might be understood as complement to usual CFD-modelling of complex systems on a more abstract level but reproducing essential attributes of complex metallurgical systems. (author)

  1. Safety performance indicators in the metallurgical industry using WEB programming

    Directory of Open Access Journals (Sweden)

    M. Cioca

    2017-01-01

    Full Text Available Sustainable development has a significant impact today in Romania and worldwide. In this context, risk assessment becomes mandatory for enterprises. This paper analyzes the situation of occupational risks in the metallurgical industry in the European Union, Romania, and the United States and highlights the main causes for work accidents in Romanian metallurgical industry. The analysis covers the period 2010 - 2016. The data collected from Romania is compared to the data related to the European Union and the United States. Moreover, the paper aims to present an occupational risk assessment tool, which is customizable for each area of activity. The last section of the paper discusses the research results and limitations.

  2. RISKS IDENTIFYING IN INNOVATION DEVELOPMENT PROGRAMS OF METALLURGICAL ENTERPRISES

    Directory of Open Access Journals (Sweden)

    Євгенія Сергіївна ШВЕЦЬ

    2015-05-01

    Full Text Available The theoretical aspects of risk management in innovative programs of metallurgical enterprises are examined; the causes of risks, their classification on the basic signs and stages of the risk management process and methods of risk management in innovative programs of metallurgical enterprises are described in modern conditions of Ukraine. The advanced and simplified methods of audit risk are characterized and the most common methods of quantitative risk analysis are listed. Conclusions were made about the essential things that are important especially for risks arising in the company due innovative development selecting.

  3. Metallurgical and mechanical characterization of mild steel-mild ...

    Indian Academy of Sciences (India)

    679–686. c Indian Academy of Sciences. Metallurgical and mechanical characterization of mild steel-mild steel joint formed by microwave hybrid heating process. AMIT BANSAL1,∗, APURBBA KUMAR SHARMA1 and. SHANTANU DAS2. 1Mechanical and Industrial Engineering Department, Indian Institute of Technology.

  4. The R85m President Brand joint metallurgical complex

    International Nuclear Information System (INIS)

    Payne, Adam.

    1977-01-01

    The uranium plant at President Brand, which was built in 1971 and opened last year, is now being extended. The plant forms only part of the extensive joint metallurgical complex being developed by Anglo American Corp. in the Free State, costing a total R85million. This article examines technical details of the recovery processes involved

  5. Radioactivity of raw materials, metallurgical and casting products

    International Nuclear Information System (INIS)

    Hons, J.

    2000-01-01

    At present, the radioactive contamination of metallurgical products and initial materials represent a potential obstacle in foreign and domestic trade. It is of course an undesirable threat o the living environment on the one side and, at the same time, a new incorrectly used means for suppressing competition and forming a protection 'umbrella' of the national market to desirable imports on the other hand

  6. Cost estimation and management over the life cycle of metallurgical ...

    African Journals Online (AJOL)

    This study investigates whether all expected costs over the life cycle of metallurgical research projects are included in initial, normal and fi nal cost estimates, and whether these costs are managed throughout a project's life cycle since there is not enough emphasis on the accurate estimation of costs and their management ...

  7. Control of innovation activity in a competitive metallurgical business

    Science.gov (United States)

    Bogdanov, S. V.

    2010-12-01

    Certain competitive advantages of a manufacturer on a goods market can be provided if one creates conditions for bifurcation development of an innovation process in metallurgical business under conditions of market uncertainty of a demand for goods of a specified consumer quality and determines the technical-and-economic versions of stable operation of a production system for performing orders of metal product consumers.

  8. Metallurgical test work to support development of the Kintyre Project

    International Nuclear Information System (INIS)

    Maley, M.; Ring, R.; Paulsen, E.; Maxton, D.

    2014-01-01

    The Kintyre uranium deposit is located in the Pilbara region of Western Australia and is jointly owned by Cameco and Mitsubishi. The current indicated resource estimate is approximately 55 million pounds of U 3 O 8 equivalent [~21,000 t U] at an average grade of 0.58% [0.49% U]. Due to the high levels of carbonate minerals in the deposit, alkaline leaching was strongly considered as an option to the usually preferred acid route. Following a detailed assessment, the acid option was chosen, with the preferred flowsheet involving an acid leach, followed by solvent extraction and precipitation. As part of the Kintyre metallurgical investigations, ANSTO Minerals performed an extensive work program, examining numerous aspects of the proposed flowsheet. This included a leach optimisation program, followed by a study determining the effects of sample variability in leaching. Settling, filtration and rheology work on slurries and tailings was performed, as well as testwork to determine the effect of neutralisation conditions on metal precipitation and radionuclide deportment. In addition, an extensive laboratory and solvent extraction mixer-settler mini-pilot plan campaign was performed to compare the performance of conventional ammonia/ammonium sulphate strip and the non-conventional strong acid strip (400 g/L H 2 SO 4 ) using leach liquor generated from Kintyre ore. The pilot plant involved two campaigns of three days continuous operation using each stripping system, with >99.5% uranium recovery achieved in each campaign. This paper will present an overview of the key results from the Kintyre leaching and neutralisation testwork undertaken at ANSTO Minerals, and will also outline the performance of the solvent extraction mini pilot plant. (author)

  9. SOCIO-ECONOMICAL SUBSTANTIATION OF LARGE INTEGRATED STRUCTURES IN METALLURGICAL COMPLEX CREATION

    Directory of Open Access Journals (Sweden)

    A.A. Kozitsyn

    2007-03-01

    Full Text Available The main tendencies of Russia and Urals economy development on modern stage are considered; the necessity of creation of large integrated structures is shown. The methodical apparate of effectiveness evaluation of manufactural-territorial integration in regional economy is given, in its base the use of complex evaluation of economical safety of the territory is put. On the example of Urals mining-metallurgical company the effectiveness evaluation of creation and functioning of large integrated structure for municipal formations of Sverdlovskaya area in retrospective (2000 − 2004 yy and perspective (for the period till 2010 y periods is conducted.

  10. Quest for steel quality: the role of metallurgical chemistry

    Energy Technology Data Exchange (ETDEWEB)

    McLean, A. [Toronto Univ., ON (Canada). Dept. of Metallurgy and Materials Science

    2000-10-01

    Improvements in the quality of steels and the role played by metallurgical chemistry to bring about those improvements are discussed. The particular emphasis is on the chemical behaviour of solutes in molten steel and the reaction between steel, slag and refractory materials and the manner in which they influence the physical properties and performance of the steel product. As an illustration of the contribution of chemistry to steel making the case of the steel plates used in the construction of the Titanic is cited. In 1911 when the Titanic was constructed by Harland and Wolff at their Belfast shipyard, the steel plates used in the hull met all then current specifications. In 1992 when a number of steel samples recovered from the Titanic were examined, it was found that the hull of the vessel was constructed of low carbon, semi-killed steel, produced in the open-hearth process. Microstructural analysis showed extensive carbon banding, typical of hot rolled 0.2 per cent carbon steel. Also found were long manganese sulphide inclusions elongated in the rolling direction, some of which exceeded 25 mm in length. It was determined that as a consequence of these inclusions, at a seawater temperature of 0 degree C, the hull plates of the Titanic had essentially no resistance to fracture. Today's high quality steels used in applications such as Arctic pipelines, offshore platforms, icebreakers and ships for the transportation of natural gas, oxygen and sulphur concentrations are frequently less than 10 ppm. These elements have a profound influence of the quality of the final steel products by virtue of their effect of hindering the formation of inclusions. 2 refs., 3 figs.

  11. Influence of carbon nano tubes on mechanical, metallurgical and tribological behavior of magnesium nanocomposites

    Directory of Open Access Journals (Sweden)

    S.T. Selvamani

    2017-09-01

    Full Text Available In this research work, three different reinforcements of Carbon Nano Tubes (in weight % such as 2%, 3% and 4% were added to the magnesium AZ91D grade magnesium alloy to fabricate the Nanocomposites through stir casting method. The effects of volume percentage on the mechanical, metallurgical and wear behavior were analyzed. The composites with 4% reinforcement show high hardness while the composites with 3% reinforcement show better tensile and yield strength and also an improved wear resistance compared to other. Also, the characterization of the Nanocomposites were made using Optical Microscopy, Scanning Electron Microscopy, Finite Element – Scanning Electron Microscopy and Transmission Electron Microscopy to understand its nature.

  12. Mining-metallurgical projects for the production of uranium concentrates

    International Nuclear Information System (INIS)

    Ajuria-Garza, S.

    1983-01-01

    This report presents an overall view of a complete project for a mining-metallurgical complex for the production of uranium concentrates. Relevant aspects of each important topic are discussed as parts of an integrated methodology. The principal project activities are analyzed and the relationships among the various factors affecting the design are indicated. A list of 96 principal activities is proposed as an example. These activities are distributed in eight groups: initial evaluations preliminary feasibility studies, project engineering, construction, industrial operation, decommissioning and post-decommissioning activities. The environmental impact and the radiological risks due to the construction and operation of the mining metallurgical complex are analyzed. The principles of radiological protection and the regulations, standards and recommendations for radiological protection in uranium mines and mills are discussed. This report is also a guide to the specialized literature: a bibliography with 765 references is included. (author)

  13. Supercritical water oxidation benchscale testing metallurgical analysis report

    International Nuclear Information System (INIS)

    Norby, B.C.

    1993-02-01

    This report describes metallurgical evaluation of witness wires from a series of tests using supercritical water oxidation (SCWO) to process cutting oil containing a simulated radionuclide. The goal of the tests was to evaluate the technology's ability to process a highly chlorinated waste representative of many mixed waste streams generated in the DOE complex. The testing was conducted with a bench-scale SCWO system developed by the Modell Development Corporation. Significant test objectives included process optimization for adequate destruction efficiency, tracking the radionuclide simulant and certain metals in the effluent streams, and assessment of reactor material degradation resulting from processing a highly chlorinated waste. The metallurgical evaluation described herein includes results of metallographic analysis and Scanning Electron Microscopy analysis of witness wires exposed to the SCWO environment for one test series

  14. LWR surveillance dosimetry improvement program: PSF metallurgical blind test results

    International Nuclear Information System (INIS)

    Kam, F.B.K.; Maerker, R.E.; Stallmann, F.W.

    1984-01-01

    The metallurgical irradiation experiment at the Oak Ridge Research Reactor Poolside Facility (ORR-PSF) was designed as a benchmark to test the accuracy of radiation embrittlement predictions in the pressure vessel wall of light water reactors on the basis of results from surveillance capsules. The PSF metallurgical Blind Test is concerned with the simulated surveillance capsule (SSC) and the simulated pressure vessel capsule (SPVC). The data from the ORR-PSF benchmark experiment are the basis for comparison with the predictions made by participants of the metallurgical ''Blind Test''. The Blind Test required the participants to predict the embrittlement of the irradiated specimen based only on dosimetry and metallurgical data from the SSC1 capsule. This exercise included both the prediction of damage fluence and the prediction of embrittlement based on the predicted fluence. A variety of prediction methodologies was used by the participants. No glaring biases or other deficiencies were found, but neither were any of the methods clearly superior to the others. Closer analysis shows a rather complex and poorly understood relation between fluence and material damage. Many prediction formulas can give an adequate approximation, but further improvement of the prediction methodology is unlikely at this time given the many unknown factors. Instead, attention should be focused on determining realistic uncertainties for the predicted material changes. The Blind Test comparisons provide some clues for the size of these uncertainties. In particular, higher uncertainties must be assigned to materials whose chemical composition lies outside the data set for which the prediction formula was obtained. 16 references, 14 figures, 5 tables

  15. Experimental research on quality features of metallurgical coke

    Science.gov (United States)

    Andrei, V.; Constantin, N.

    2015-06-01

    From all the solid fuels, the metallurgical coke is the most used in obtaining iron in the blast furnace. Together with the iron ore, manganese ore and fluxes, it constitutes the basis of raw materials and materials for elaborating pig iron. This paper presents the results of laboratory investigations by the authors to determine the most important quality characteristics of some types of coke used in the blast furnace charge.

  16. Fast determination of impurities in metallurgical grade silicon for photovoltaics by instrumental neutron activation analysis

    International Nuclear Information System (INIS)

    Hampel, J.; Boldt, F.M.; Gerstenberg, H.; Hampel, G.; Kratz, J.V.; Reber, S.; Wiehl, N.

    2011-01-01

    Standard wafer solar cells are made of near-semiconductor quality silicon. This high quality material makes up a significant part of the total costs of a solar module. Therefore, new concepts with less expensive so called solar grade silicon directly based on physiochemically upgraded metallurgical grade silicon are investigated. Metallurgical grade silicon contains large amounts of impurities, mainly transition metals like Fe, Cr, Mn, and Co, which degrade the minority carrier lifetime and thus the solar cell efficiency. A major reduction of the transition metal content occurs during the unidirectional crystallization due to the low segregation coefficient between the solid and liquid phase. A further reduction of the impurity level has to be done by gettering procedures applied to the silicon wafers. The efficiency of such cleaning procedures of metallurgical grade silicon is studied by instrumental neutron activation analysis (INAA). Small sized silicon wafers of approximately 200 mg with and without gettering step were analyzed. To accelerate the detection of transition metals in a crystallized silicon ingot, experiments of scanning whole vertical silicon columns with a diameter of approximately 1 cm by gamma spectroscopy were carried out. It was demonstrated that impurity profiles can be obtained in a comparably short time. Relatively constant transition metal ratios were found throughout an entire silicon ingot. This led to the conclusion that the determination of several metal profiles might be possible by the detection of only one 'leading element'. As the determination of Mn in silicon can be done quite fast compared to elements like Fe, Cr, and Co, it could be used as a rough marker for the overall metal concentration level. Thus, a fast way to determine impurities in photovoltaic silicon material is demonstrated. - Highlights: → We demonstrate a fast way to determine impurities in photovoltaic silicon by NAA. → We make first experiments of locally

  17. Study of the Metallurgical Aspects of Steel Micro-Alloying by Titan

    Directory of Open Access Journals (Sweden)

    Kijac, J.

    2006-01-01

    Full Text Available The metal properties upgrading applying it’s alloying with the simultaneous limitation of the impurities represents a prospective possibility of the metallurgical production further development. The interaction of the alloying substance active element with oxygen in metal and adjacent multiphase environment occurs under the actual conditions. Present paper is oriented particularly to the thermodynamic aspects of deoxygenation by titan in process of production of micro alloyed low carbon steel in two plants (oxygen converter 1-OC1 and 2-OC2 with the different effect of micro-alloy exploitation. Analysis of the effect of the metallurgical factors on the titan smelting loss in micro-alloyed steel production points at the need to master the metal preparation for the alloying and especially has got the decisive effect upon the oxidizing ability and rate of the slag phase availability. When comparing the micro-alloying matter yield among the individual production units, disclosed have been better results obtained in plant OC 2. Confirmed has been the effect of the slag amount (average amount of 7,3 t at OC 1 and 5,83 t at OC 2 and its quality during the steel tapping as one among the most significant factors affecting the alloying process and which also represent its oxidizing potential.

  18. Anaerobic microbiological method of cleaning water contaminated by metallurgical slags

    Directory of Open Access Journals (Sweden)

    Олена Леонідівна Дан

    2015-11-01

    Full Text Available The problem of environmental protection and rational use of water resources is one of the most important problems of environmental policy in Ukraine. This problem in Mariupol is particularly acute as metallurgical and coke industries cause significant damage to adjacent water bodies (the Kalchyk, the Kalmius and coastal zone of the Sea of Azov. One of the most harmful components of wastewater of these enterprises are sulfide-containing compounds. These compounds in water can cause great harm to both human health and the environment. For example, in 1999 the main city enterprises (AZOVSTAL IRON & STEEL WORKS and ILYICH IRON AND STEEL WORKS discharged 885,0 million m³ of wastewater (including 403,9 million m³ of polluted waste water into water bodies. The slag dumps and landfills in close proximity to the sea form a source of dangerous pollution, because contaminated water infiltration washed out here in the groundwater and surface water, get into the Sea of Azov later on. There are 97 mg/l of sulfides in the protective dam of AZOVSTAL IRON & STEEL WORKS, what exceeds the standards (MPC = 10 mg/l. It makes it possible for us to put forward biochemical purification processes. Anaerobic microbiological method proposed in the article has several advantages (compact hardware design, a minimum amount of activated sludge and lack of energy consumption for aeration over the existing wastewater treatment (chemical, mechanical, biological. The experimental procedure consisted in introducing the medium to be purified purified into microbial communities of high concentration (Thiobacillus «X», Thiobacillus concretivorus, which assimilated organic substances of the medium as a primary energy source. The kinetics of sulfide compounds removal by means of anaerobic microbiological method was considered. The effectiveness of wastewater treatment with changing purification process conditions has been also assessed (concentration of sulfides, reactor type, p

  19. Application of transformational roasting to the treatment of metallurgical wastes

    Science.gov (United States)

    Holloway, Preston Carl

    Transformational roasting involves the heating of a material along with specific additives to induce mineralogical changes in the starting material. By controlling the chemical composition, roasting atmosphere, temperature and time of reaction, the mineral transformations induced during roasting can be engineered to control the distribution of valuable or harmful metals and to produce new mineral assemblages that are more amenable to conventional methods of metals recovery or to environmentally safe disposal. However, to date, transformational roasting processes have only been applied to the recovery of a limited number of metals from a limited number of materials. A generalized procedure for the application of transformational roasting techniques to the treatment of new materials was proposed that utilized a combination of thermodynamic analysis, scoping tests, Design of Experiments (DOE) testing, mineralogical studies, process optimization and analysis of the deportment of minor elements to identify promising roasting systems for further study. This procedure was developed, tested and refined through the application of these techniques to four different industrial metallurgical wastes, including oil sands fly ash from Suncor in northern Alberta, zinc ferrite residue from Doe Run Peru, electric are furnace (EAF) dust from Altasteel's operations in Edmonton, Alberta, and copper-nickel-arsenic sulphide residue from Inco's refinery in Thompson, Manitoba. A large number of potential reagents were identified and tested for the latter three materials and transformational roasting was effectively used to induce mineral transformations during the roasting of these wastes which increased the solubility of valuable elements, decreased the solubility of major impurities, produced a differential solubility between valuable and harmful elements or controlled the volatilization of harmful elements. Comprehensive studies of these mineralogical transformations and the solubility

  20. HIT Solar Cells with N-Type Low-Cost Metallurgical Si

    Directory of Open Access Journals (Sweden)

    Xing Yang

    2018-01-01

    Full Text Available A conversion efficiency of 20.23% of heterojunction with intrinsic thin layer (HIT solar cell on 156 mm × 156 mm metallurgical Si wafer has been obtained. Applying AFORS-HET software simulation, HIT solar cell with metallurgical Si was investigated with regard to impurity concentration, compensation level, and their impacts on cell performance. It is known that a small amount of impurity in metallurgical Si materials is not harmful to solar cell properties.

  1. Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels

    Directory of Open Access Journals (Sweden)

    Fritz Klocke

    2011-01-01

    Full Text Available In this experimental study, the cutting performance of ball-end mills in high-speed dry-hard milling of powder metallurgical steels was investigated. The cutting performance of the milling tools was mainly evaluated in terms of cutting length, tool wear, and cutting forces. Two different types of hardened steels were machined, the cold working steel HS 4-2-4 PM (K490 Microclean/66 HRC and the high speed steel HS 6-5-3 PM (S790 Microclean/64 HRC. The milling tests were performed at effective cutting speeds of 225, 300, and 400 m/min with a four fluted solid carbide ball-end mill (0 = 6, TiAlN coating. It was observed that by means of analytically optimised chipping parameters and increased cutting speed, the tool life can be drastically enhanced. Further, in machining the harder material HS 4-2-4 PM, the tool life is up to three times in regard to the less harder material HS 6-5-3 PM. Thus, it can be assumed that not only the hardness of the material to be machined plays a vital role for the high-speed dry-hard cutting performance, but also the microstructure and thermal characteristics of the investigated powder metallurgical steels in their hardened state.

  2. Review of New Technology for Preparing Crystalline Silicon Solar Cell Materials by Metallurgical Method

    Science.gov (United States)

    Li, Man; Dai, Yongnian; Ma, Wenhui; Yang, Bin; Chu, Qingmei

    2017-11-01

    The goals of greatly reducing the photovoltaic power cost and making it less than that of thermal power to realize photovoltaic power grid parity without state subsidies are focused on in this paper. The research status, key technologies and development of the new technology for preparing crystalline silicon solar cell materials by metallurgical method at home and abroad are reviewed. The important effects of impurities and defects in crystalline silicon on its properties are analysed. The importance of new technology on reducing production costs and improving its quality to increase the cell conversion efficiency are emphasized. The previous research results show that the raw materials of crystalline silicon are extremely abundant. The product of crystalline silicon can meet the quality requirements of solar cell materials: Si ≥ 6 N, P 1 Ω cm, minority carrier life > 25 μs cell conversion efficiency of about 19.3%, the product costs dollars / kg, the product energy consumption < 30 kwh / kg. The existing problems are pointed out. The prospect of the new metallurgical process with low cost, low energy consumption, low carbon and sustainable development are prospected.

  3. A thermo-metallurgical constitutive law of steels for structural mechanics

    International Nuclear Information System (INIS)

    Waeckel, Francois

    1994-01-01

    The aim of this work is to include the metallurgical behaviour of steels (and specifically their phases transformations) into thermo-mechanical studies. For this, a new model of aniso-thermal phase transformations during the cooling stage is proposed. Developed in the thermodynamics framework of simple materials with memory variables, its originality lies in the choice of the temperature time derivative T as independent variable. The identification and the transformation rates computation use the C.C.T. diagrams which are considered as families of particular solutions of evolution equations. The validation shows ability of the model to simulate all C.C.T. deductible tests. Furthermore, for some tests not included into the C.C.T., the numerical results remain good and the model, from which evolution equation form has been let free, allows to incorporate them to the identification data without modifying the C.C.T. simulation accuracy. Lastly, to take into account structural transformations mechanical effects, some currently used models have been introduced, together with the metallurgical model, in a finite element code. They allow whole quenching or welding simulations (up to residual stresses) as demonstrated by application examples. (author) [fr

  4. Mechanical and metallurgical properties of carotid artery clamps.

    Science.gov (United States)

    Dujovny, M; Kossovsky, N; Kossowsky, R; Segal, R; Diaz, F G; Kaufman, H; Perlin, A; Cook, E E

    1985-11-01

    The mechanical and metallurgical properties of carotid artery clamps were evaluated. The pressure plate retreat propensity, metallurgical composition, surface morphology, magnetic properties, and corrosion resistance of the Crutchfield, Selverstone, Salibi, and Kindt clamps were tested. None of the clamps showed evidence of pressure plate retreat. The clamps differed significantly in their composition, surface cleanliness, magnetic properties, and corrosion resistance. The Crutchfield clamp was the only one manufactured from an ASTM-ANSI-approved implantable stainless steel (AISI 316) and the only clamp in which the surfaces were clean and free of debris. The Selverstone clamp was made principally from AISI 304 stainless steel, as was one Salibi clamp. The pressure plate on another Salibi clamp was made from a 1% chromium and 1% manganese steel. Machining and surface debris consisting principally of aluminum, silicon, and sulfur was abundant on the Selverstone and Salibi clamps. The Kindt clamp was manufactured from AISI 301 stainless steel with a silicate-aluminized outer coating. The Crutchfield and Selverstone clamps were essentially nonferromagnetic, whereas the Salibi and Kindt clamps were sensitive to magnetic flux. In the pitting potential corrosion test, the Crutchfield clamp demonstrated good corrosion resistance with a pitting potential of 310 mV and no surface corrosion or pitting by scanning electron microscopy examination. The Selverstone clamp had lower pitting potentials and showed various degrees of corrosion and surface pitting by scanning electron microscopy. The Salibi pressure plate had a very low pitting potential of -525 mV and showed severe corrosion. By metallurgical criteria, only the Crutchfield clamp is suitable for long term implantation.

  5. Wear and corrosion performance of metallurgical coatings in sodium

    International Nuclear Information System (INIS)

    Johnson, R.N.; Farwick, D.G.

    1980-01-01

    The friction, wear, and corrosion performance of several metallurgical coatings in 200 to 650 0 C sodium are reviewed. Emphasis is placed on those coatings which have successfully passed the qualification tests necessary for acceptance in breeder reactor environments. Tests include friction, wear, corrosion, thermal cycling, self-welding, and irradiation exposure under as-prototypic-as-possible service conditions. Materials tested were coatings of various refractory metal carbides in metallic binders, nickel-base and cobalt-base alloys and intermetallic compounds such as the aluminides and borides. Coating processes evaluated included plasma spray, detonation gun, sputtering, spark-deposition, and solid-state diffusion

  6. Magnetohydrodynamic research in fusion blanket engineering and metallurgical processing

    International Nuclear Information System (INIS)

    Tokuhiro, A.

    1991-11-01

    A review of recent research activities in liquid metal magnetohydrodynamics (LM-MHDs) is presented in this article. Two major reserach areas are discussed. The first topic involves the thermomechanical design issues in a proposed tokamak fusion reactor. The primary concerns are in the magneto-thermal-hydraulic performance of a self-cooled liquid metal blanket. The second topic involves the application of MHD in material processing in the metallurgical and semiconductor industries. The two representative applications are electromagnetic stirring (EMS) of continuously cast steel and the Czochralski (CZ) method of crystal growth in the presence of a magnetic field. (author) 24 figs., 10 tabs., 136 refs

  7. The 6th European metallurgical conference EMC 2011: Proceedings review

    Directory of Open Access Journals (Sweden)

    Srećko R. Stopić

    2011-10-01

    Full Text Available The GDMB Society for Mining, Metallurgy, Resource and Environmental Technology organized the 6th European Metallurgical Conference (2011 in Duesseldorf from June 26 to 29, 2011. The same venue hosted the most important international metallurgical trade fairs for metallurgy of iron and steel, new casting and thermochemical processes METEC, GIFA, THERMOPROCESS and NEWCAST. The previous European metallurgical conferences were organized by GDMB in Friedrichshafen (2001, Hanover (2003, Leipzig (2005, Duesseldorf (2007, Innsbruck (2009. The GDMB is a non-profit organization situated in Clausthal in Germany, which is related to combining science with the practical experience in metallurgy, mining, materials engineering, mineral processing, recycling and refining of metals, and manufacturing of semi- and finishing products. The European Metallurgical conference EMC is one of the most known conferences worldwide in the field of non-ferrous metallurgy and is attended regularly by the decision makers from the industry and universities. The scientific program contained 6 plenary lectures and more than 160 presentations from 40 countries in 5 parallel series. An extensive poster exhibition was held, during which the authors had an opportunity to introduce their posters to the entire plenum as a part of a brief presentation. The best poster from the Montan-University in Leoben, Austria, was awarded the € 500 'Poster Award EMC 2011'. Not only were the most important European countries represented here, more than one third of the lecturers were from the non-European countries (Canada, Japan, China, USA, South Africa, Australia. The origin of the participants reflects the aim of the organizers: to make this conference a worldwide platform for the scientific exchange of experience and information. More than 400 participants from all over the world participated at this conference. The scientific presentations of the conference are presented in five Proceedings

  8. Atomic absorption determination of vanadium in products of metallurgical production and mineral feed stock

    International Nuclear Information System (INIS)

    Polikarpova, N.V.; Panteleeva, E.Yu.

    1983-01-01

    Rapid and selective method of atomic absorption determination of vanadium in metallurgical process products and numerical feed stock is suggested. Buffering mixture of aluminium and phosphoric acid is used to suppress the effect of sample composition on the value of vanadium atomic absorption. The concentration of buffer components can vary from 400 up to 2000 μg/ml Al and from 2 up to 5% vol. H 3 PO 4 . The suggested mixture completely eli-- minates the strong chromium effect. The developed method was used for analyzing steels, alloys based on Mo, Ni, Ti, Cr, as well as titanium magnetite ores and concentrates. The method enables to determine from 0.05 up to 10% vanadium with 0.05-0.01 relative standard deviation, respectively

  9. Determination of Japanese buyer valuation of metallurgical coal characteristics by hedonic modeling

    Energy Technology Data Exchange (ETDEWEB)

    Koerner, R.J. [Griffith University, Brisbane, Qld. (Australia). Graduate School of Management

    2001-09-01

    Considerable efforts have been devoted by econometric researchers to understanding Japanese steel mill (JSM) metallurgical coal valuation policies, and whether such policies disadvantage coal exporters. Much of this research has employed the hedonic regression modeling technique of Rosen and examines the significance of coal quality in establishing market price. This article discusses shortcomings in some such modeling studies, and presents results of additional hedonic modeling to buttress findings of previous work suggesting that cross-cultural bargaining factors rather than coal quality explain lower prices for Australian coals in Japanese market settlements. Policy changes that might be effective in ameliorating bilateral market distortions arising from oligopsony characteristics exhibited in JSM contract settlements are then explored. 29 refs., 2 figs., 2 tabs.

  10. Employment and other selected personnel attributes in metallurgical and industrial enterprises of different size - research results

    Directory of Open Access Journals (Sweden)

    A. Pawliczek

    2015-10-01

    Full Text Available The presented paper deals with the issue of employment and other selected personnel attributes as employees’ affiliations, employees’ benefits, monitoring of employees’ satisfaction, monitoring of work productivity, investments into employees education and obstacles in hiring qualified human resources. The characteristics are benchmarked on the background of enterprise size based on the employees count in the year 2013. The relevant data were collected in Czech industrial enterprises, including metallurgical companies, with the help of university questionnaire research in order to induce synergy effect arising from mutual communication of academy-students-industry. The most important results are presented later in the paper, complemented with discussion based on relevant professional literature sources. The findings suggest that bigger companies check productivity and satisfaction and dismiss employees more frequently, unlike medium companies which do not reduce their workforce and solve the impact of crisis by decreased affiliations, reduced benefits and similar savings.

  11. Integrated Multimotor Electrical DC Drive for Metallurgical Rolling Table

    Directory of Open Access Journals (Sweden)

    Gała Marek

    2015-06-01

    Full Text Available A drive system of a section of a metallurgical rolling table consisting of six dc motors, 2220 amperes of total current, fed from a single ABB reversible thyristor converter has been described in this paper. Autonomous excitation circuits of the motors are fed from independent thyristor converters working in the so called MULTIFEX system linked with a supervisory high power converter. There are presented schemes of the DSL communication realized by FEX excitation cards of the motors using the SDSC card of the DCS-800-S02 converter and logic control system based on a PLC controller. The parameterization of the DCS-800 converter and the DCF 803 excitation systems was conducted using the DriveWindow software tool. Significant waveforms of voltages, currents and the estimated motor velocity are described and presented for the idle run as well as during transporting sheets discharged from a pusher furnace.

  12. Characterization of Nanocarbon Copper Composites Manufactured in Metallurgical Synthesis Process

    Science.gov (United States)

    Knych, Tadeusz; Kwaśniewski, Paweł; Kiesiewicz, Grzegorz; Mamala, Andrzej; Kawecki, Artur; Smyrak, Beata

    2014-08-01

    Currently, there is a worldwide search for new forms of materials with properties that are significantly improved in comparison to materials currently in use. One promising research direction lies in the synthesis of metals containing modern carbon materials ( e.g., graphene, nanotubes). In this article, the research results of metallurgical synthesis of a mixture of copper and two different kinds of carbon (activated carbon and multiwall carbon nanotubes) are shown. Samples of copper-carbon nanocomposite were synthesized by simultaneously exposing molten copper to an electrical current while vigorously stirring and adding carbon while under an inert gas atmosphere. The article contains research results of density, hardness, electrical conductivity, structure (TEM), and carbon decomposition (SIMS method) for the obtained materials.

  13. First Mining workshop of Mining and metallurgical of MERCOSUR

    International Nuclear Information System (INIS)

    1994-01-01

    In the city of Montevideo, capital of the Oriental Republic of Uruguay, at 23 days of September 1994, under the First Meeting of Mercosur Mining Metallurgical, meet representatives of the mining sector in the countries signed the Treaty of Asuncion , attended as observers, authorities of the Republic of Bolivia and Ecuador and representatives of the productive labor, legislative and research. The primary objective is to integrate the mining sectors of those countries, taking into account the specificity of the mining, given by the resource it uses, the need for high-risk investment with slow recoveries of capital and infrastructure problems, taking into account leverage and its remarkable impact on the development of regional economies.

  14. Cryogenic treatment of steel: from concept to metallurgical understanding

    DEFF Research Database (Denmark)

    Villa, Matteo; Somers, Marcel A. J.

    2017-01-01

    Subjecting steel to cryogenic treatment to improve its properties was conceived in the 30ies of the previous century. The proof of concept that properties, in particular wear resistance, can indeed be improved importantly, was reported in the next decades. Despite many investigations......, the metallurgical understanding of the microstructural changes involved in cryogenic treatment of steel has remained poor. It is believed that the improvement in wear resistance is promoted by an enhanced precipitation of carbides during tempering, but no explanation has been given as to how this enhanced...... precipitation can be obtained. In the last six years, the authors have applied in situ magnetometry, synchrotron X-Ray Diffraction and dilatometry to enlighten the phase transitions occurring in steels at cryogenic temperatures and to point out the connection between different treatment parameters...

  15. Inventory management in a metallurgical of the automotive industry

    Directory of Open Access Journals (Sweden)

    Marcos Antonio Maia de Oliveira

    2015-12-01

    Full Text Available This article aims to analyze the importance of inventory management in a metallurgical company, located in Santo André city, in Grande São Paulo, since the inventory management is crucial within a company that wants to survive nowadays, by studying the main features and trends in the methods used for inventory control. In this case study the basic concepts for good control were considered, showing tools currently used in the market, providing data for material purchase, sales control, parts in stock, future orders, MRP, storage space, among others once many companies have high and unnecessary cost of stock for not being aware of the real importance of this control. It is felt that the logistics of the company should invest in technology by purchasing the MRP system, visiting fairs and attending seminars. This way, the company will have better inventory control thus consequently decrease the purchase of materials.

  16. Powder metallurgical high performance materials. Proceedings. Volume 4: late papers

    International Nuclear Information System (INIS)

    Kneringer, G.; Roedhammer, P.; Wildner, H.

    2001-01-01

    This is the fourth volume (late papers) of the 15th International Plansee seminar 2001 which general theme was 'Powder metallurgical high performance materials'. The seminar looked beyond the refractory metals and cemented carbides, which remain as its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. This volume 4 contains papers dealing with high performance P/M metals (ITER and fusion reactors, solid targets, materials microstructure, novel alloys, etc.), P/M hard materials ( production and characterization, tungsten carbides, titanium carbides, microstructural design, coatings composition and performance, etc.) and general topics. From 37 papers 24 correspond to INIS subject scope and they were indexed separately. (nevyjel)

  17. Integration of soil magnetometry and geochemistry for assessment of human health risk from metallurgical slag dumps.

    Science.gov (United States)

    Rachwał, Marzena; Wawer, Małgorzata; Magiera, Tadeusz; Steinnes, Eiliv

    2017-12-01

    The main objective of the study was an assessment of the pollution level of agricultural land located close to dumps of industrial waste remaining after former Zn and Pb ore processing in Poland. The integrated geophysical-geochemical methods were applied for assessment of soil quality with respect to trace element pollution. Additionally, human health risk induced by the contaminated arable soil and dusting slag heap was estimated. The investigations pointed out that soils in the vicinity of the metallurgical slag dump in Piekary were heavily polluted. Spatial distribution of magnetic susceptibility corresponding well with distribution of the content of potentially toxic elements indicated the local "pollution hotspots." Proper geophysical and geochemical data interpretation supported by statistical factor analysis enabled identification of three different sources of pollution including metallurgical slug dump as a main source, but also traffic pollution influencing the area located along the busy road and relatively strong influence of the geochemical background. Computed health hazard index revealed no adverse health effect to the farmers cultivating arable soil, but in the direct vicinity of dusting, slag dump health risk occurred, caused mostly by very toxic elements as As and Tl. In the future, investigation should be focused on contribution of different sources to the heavy metal pollution in soil-crop system in this area. It should be highlighted that a site-specific approach should be taken in order to redevelop this kind of area in order to reduce ecological and human health threat. The study proved the integrated two-stage geophysical-geochemical method to be a feasible, reliable, and cost-effective tool for identification of the extent of soil pollution and areas at risk.

  18. Performance analysis of locomotive park of the transport service of rolling mills metallurgical enterprises

    Directory of Open Access Journals (Sweden)

    Ганна Вікторовна Маслак

    2017-07-01

    Full Text Available In terms of market economy it is highly important to implement new transport and energy-saving technologies into industrial enterprises and industrial objects’ workflow. And the main point here is employment of traction means which secure considerable economy in transport costs and, first and foremost, energy consumption. The issue of transport service of the rolling shop at a metallurgical enterprise is of high importance from the point of view of railway traction means utilization effectiveness, i.e. locomotives utilization within the process of shunting (which is carried out at railway tracks serving loading and unloading sites of the rolling shop. The article assesses operational indicators of locomotives’ performance by the time, power and adhesion weight within serving transport-and-handling complex of rolling shop at metallurgical enterprise. With this purpose transport technology of transport-and-handling complex of rolling shop is taken into consideration. In order to make the performance assessment of the locomotive fleet operation, algorithm of research has been developed. In accordance with this algorithm, operational parameters for TGM-4 locomotives exploitation have been defined (the data is provided for locomotive operation during a shift.Adhesion weight and locomotive power calculations have been made for work and after-hours runs. The analysis shows the level of inefficiency of locomotives use. One of the main ways of saving these costs is substitution of high-powered locomotives with energy-saving traction means. This issue can be solved at the expense of traction means based on wheeled tractors or self-propelled chassis which can be used either on a road or on a railway track. In accordance with operational conditions, qualification of tractive effort and other parameters, the effectiveness of traction means utilization at railway- and auto-transportations significantly increases

  19. An environmentally-friendly vacuum reduction metallurgical process to recover germanium from coal fly ash

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lingen; Xu, Zhenming, E-mail: zmxu@sjtu.edu.cn

    2016-07-15

    Highlights: • An environmental friendly vacuum reduction metallurgical process is proposed. • Rare and valuable metal germanium from coal fly ash is recycled. • Residues are not a hazardous material and can be further recycled. • A germanium recovery ratio of 94.64% is obtained in pilot scale experiments. - Abstract: The demand for germanium in the field of semiconductor, electronics, and optical devices is growing rapidly; however, the resources of germanium are scarce worldwide. As a secondary material, coal fly ash could be further recycled to retrieve germanium. Up to now, the conventional processes to recover germanium have two problems as follows: on the one hand, it is difficult to be satisfactory for its economic and environmental effect; on the other hand, the recovery ratio of germanium is not all that could be desired. In this paper, an environmentally-friendly vacuum reduction metallurgical process (VRMP) was proposed to recover germanium from coal fly ash. The results of the laboratory scale experiments indicated that the appropriate parameters were 1173 K and 10 Pa with 10 wt% coke addition for 40 min, and recovery ratio germanium was 93.96%. On the basis of above condition, the pilot scale experiments were utilized to assess the actual effect of VRMP for recovery of germanium with parameter of 1473 K, 1–10 Pa and heating time 40 min, the recovery ratio of germanium reached 94.64%. This process considerably enhances germanium recovery, meanwhile, eliminates much of the water usage and residue secondary pollution compared with other conventional processes.

  20. The metallurgical integrity of the frit vent assembly diffusion bond

    Science.gov (United States)

    Ulrich, G. B.

    1994-06-01

    Iridium alloy clad vent sets (CVS's) are now being made by Energy Systems at the Oak Ridge Y-12 Plant. These CVS's are being made for the US Department of Energy's (NE-53) General Purpose Heat Source- Radioisotope Thermoelectric Generator (GPHS-RTG) program, which is to supply electrical power for the National Aeronautics and Space Administration's Cassini mission to Saturn. A GPHS-RTG has 72 CVS'. Each CVS encapsulates one (238)PuO2 fuel pellet. The helium gas produced from the alpha decay of the (238)Pu is vented through a nominal 0.45-mm-diam hole in the vent cup of each CVS. A frit vent assembly that is electron beam welded over the vent hole allows helium gas to escape but prevents plutonia fines from exiting. The metallurgical integrity of frit vent assemblies produced by Martin Marietta Energy Systems, Inc. (Energy Systems) were compared with those produced earlier by EG&G-Mound Applied Technology, Inc. (EG&G-MAT). Scanning electron microscope (SEM) photographs were taken (at magnifications of from 126x to 1,000x) of the starting frit vent powder and the diffusion-bonded powder in finished frit vent assemblies produced by Energy Systems and EG&G-MAT. Frit vent assemblies also were metallographically prepared and visually examined/photographed at magnifications of from 50x to 1,000x. The SEM and metallographic examinations of the particle-to-particle and particle-to-foil component diffusion bonds indicated that the Energy Systems-produced and EG&G-MAT-produced frit vent assemblies have comparable metallurgical integrity. Statistical analysis of the Energy Systems production data shows that the frit vent manufacturing yield is 91%.

  1. Corrosion behaviour of hyper duplex stainless steel in various metallurgical conditions for sea water cooled condensers

    International Nuclear Information System (INIS)

    Singh, Umesh Pratap; Kain, Vivekanand; Chandra, Kamlesh

    2011-01-01

    The sea water cooled condensers have to resist severe corrosion as marine environment is the most corrosive natural environment. Copper alloys are being phased out due to difficulties in water chemistry control and Titanium base alloys are extremely expensive. Austenitic stainless steels (SS) remain prone to localized corrosion in marine environments hence not suitable. These heat exchangers operate at temperatures not exceeding 50 deg C and at very low pressures. The tubes of these heat exchangers are joined to the carbon steel tube sheets by roll expansion or by roll expansion followed by seam welding. These conditions are expected to affect the localized corrosion resistance of the tube in roll joined region due to cold working and in the tube-tube sheet welded joint due to thermal effects of welding. In this study, the localized corrosion behaviour of a Hyper Duplex Stainless Steel (HDSS) has been evaluated, and compared with other materials e.g. types 304L SS, 316L SS, Duplex SS 2205, Titanium grade - 2, and Al Brass. The evaluation is done in three metallurgical conditions (a) as received, (b) cold rolled and (c) welded condition in synthetic sea water at room temperature and at 50 deg C to assess the resistance to crevice, pitting and stress corrosion cracking using standard ASTM exposure and electrochemical techniques. The results provide comparative assessment of these alloys and show their susceptibility in the three metallurgical conditions as encountered in condensers. Hyper-duplex SS has been shown to be highly resistant in sea water for the condenser tubing application. (author)

  2. Cleaner metallurgical industry in Serbia: a road to the sustainable development

    Directory of Open Access Journals (Sweden)

    D. Panias

    2009-01-01

    Full Text Available Since the sustainable development has been a global and fundamental objecttive, a metallurgical industrial sector faces some of the most difficult sustainability challenges of any industrial sector. On the other hand, the metallurgical production in Serbia is a very important part of the economy. Due to present facilities and technologies, metallurgical companies face a great challenge to fulfill the requirements introduced by legislature referring to the cleaner production and sustainable development. The state of art in the production, facilities, pollution with some answers to imposed challenges is presented.

  3. Estimation of metallurgical parameters of flotation process from froth visual features

    Directory of Open Access Journals (Sweden)

    Mohammad Massinaei

    2015-06-01

    Full Text Available The estimation of metallurgical parameters of flotation process from froth visual features is the ultimate goal of a machine vision based control system. In this study, a batch flotation system was operated under different process conditions and metallurgical parameters and froth image data were determined simultaneously. Algorithms have been developed for measuring textural and physical froth features from the captured images. The correlation between the froth features and metallurgical parameters was successfully modeled, using artificial neural networks. It has been shown that the performance parameters of flotation process can be accurately estimated from the extracted image features, which is of great importance for developing automatic control systems.

  4. Effect of molybdenum addition on aluminium grain refined by titanium on its metallurgical and mechanical characteristics in the as cast condition and after pressing by the equal angular channel process

    International Nuclear Information System (INIS)

    Zaid, A I O; Atieh, A M

    2014-01-01

    Aluminium and its alloys are versatile materials which are widely used in industrial and engineering applications due to their attractive characteristics. However, they solidify in columnar structure which tends to reduce their surface quality and mechanical strength. It is therefore, grain refined by grain refiners i.e. titanium or titanium+boron. The equal angular channel pressing, ECAP, process is a recent method for producing severe plastic deformation in materials. In this research work, the effect of addition of molybdenum either alone or in the presence of titanium to commercially pure aluminium on microstructure and mechanical behaviour is investigated in two conditions; first, in the as cast condition, and second after pressing by the ECAP process at room temperature. It was found that addition of Ti alone at a rate of 0.15% weight to commercially pure Al resulted in grain refining of microstructure and a grain size of 91μm was obtained. However, after pressing by the ECAP process further refinement was achieved and the grain size was reduced to 18μm. Addition of Mo alone to aluminium at a rate of 0.1% resulted in grain size of 76μm in the as cast condition and 32μm after pressing by the ECAP process. The combination of the two elements Ti and Mo together resulted in 48μm grain size in the as cast condition, compared to 40μm after pressing by the ECAP process. Furthermore, it was found that in the as cast condition: addition of Ti alone to Al resulted in enhancement of its mechanical behaviour by an increase of 5.2% increase in its flow stress at 20% true strain, whereas addition of Mo either alone or in the presence of Ti resulted in decrease of its flow stress at 20% by 9% and 5.6% respectively. However, after pressing by ECAP: it was found that addition of Ti or Mo either alone or together to Al resulted in increase of its flow stress at 20 % strain by the following percentages 5.49, 4.74 and 10.3% respectively

  5. Effect of molybdenum addition on aluminium grain refined by titanium on its metallurgical and mechanical characteristics in the as cast condition and after pressing by the equal angular channel process

    International Nuclear Information System (INIS)

    Zaid, A. I. O.; Atieh, A. M.

    2013-01-01

    Aluminium and its alloys are versatile materials which are widely used in industrial and engineering applications due to their attractive characteristics. However, they solidify in columnar structure which tends to reduce their surface quality and mechanical strength. It is therefore, grain refined by grain refiners i.e. titanium or titanium+boron. The equal angular channel pressing, ECAP, process is a recent method for producing severe plastic deformation in materials. In this research work, the effect of addition of molybdenum either alone or in the presence of titanium to commercially pure aluminium on microstructure and mechanical behaviour is investigated in two conditions; first, in the as cast condition, and second after pressing by the ECAP process at room temperature. It was found that addition of Ti alone at a rate of 0.15 percentage weight to commercially pure Al resulted in grain refining of microstructure and a grain size of 91 meu m was obtained. However, after pressing by the ECAP process further refinement was achieved and the grain size was reduced to 18 meu m. Addition of Mo alone to aluminium at a rate of 0.1 percentage resulted in grain size of 76 meu m in the as cast condition and 32 meu m after pressing by the ECAP process. The combination of the two elements Ti and Mo together resulted in 48 meu m grain size in the as cast condition, compared to 40 meu m after pressing by the ECAP process. Furthermore, it was found that in the as cast condition: addition of Ti alone to Al resulted in enhancement of its mechanical behaviour by an increase of 5.2 percentage increase in its flow stress at 20 percentage true strain, whereas addition of Mo either alone or in the presence of Ti resulted in decrease of its flow stress at 20 percentage by 9 percentage and 5.6 percentage respectively. However, after pressing by ECAP: it was found that addition of Ti or Mo either alone or together to Al resulted in increase of its flow stress at 20 percentage strain by

  6. Metallurgical sessions. Second ALAMET congress (held in) Buenos Aires, Argentina, 6-10 May 1991

    International Nuclear Information System (INIS)

    1991-01-01

    This congress was held in Buenos Aires, Argentine Republic, on May 6-10, 1991, gathering experts from all over the world. The present volume includes the papers presented at the Metallurgical Sessions - II. ALAMET Congress [es

  7. Development of market strategies of metallurgical enterrprises after restructuring of steel industry

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2014-01-01

    Full Text Available Before metallurgical enterprises started implementation of marketing activities they had to go through restructuring processes which included all areas of their market activities. Privatised metallurgical enterprises after economic transformation gradually implemented marketing to their business activities. The article presents notions connected with development of marketing strategies from the period of last 20 years. The range of analysis includes categories corresponding with instruments of mix marketing (4P − product, price, place, promotion.

  8. USING THE OUTSOURCING MECHANISM TO INCREASE THE EFFICIENCY OF REPAIR AND MAINTENANCE IN METALLURGICAL ENTERPRISES

    OpenAIRE

    Elena I. Kozlova; Anna N. Lopatina; Maxim A. Novak

    2017-01-01

    Abstract. Objectives The aim of the work is to study the outsourcing mechanism from the point of view of increasing the efficiency of repair and maintenance at a metallurgical enterprise. Method Analysis of the experience of using outsourcing of repair services at domestic and foreign metallurgical enterprises was carried out. Analysis of the experience of the withdrawal from enterprise repair services into a separate outsourcing company has shown that the main advantages of this method of or...

  9. Statistical assessment of coal charge effect on metallurgical coke quality

    Directory of Open Access Journals (Sweden)

    Pavlína Pustějovská

    2016-06-01

    Full Text Available The paper studies coke quality. Blast furnace technique has been interested in iron ore charge; meanwhile coke was not studied because, in previous conditions, it seemed to be good enough. Nowadays, requirements for blast furnace coke has risen, especially, requirements for coke reactivity. The level of reactivity parameter is determined primarily by the composition and properties of coal mixtures for coking. The paper deals with a statistical analysis of the tightness and characteristics of the relationship between selected properties of coal mixture and coke reactivity. Software Statgraphic using both simple linear regression and multiple linear regressions was used for the calculations. Obtained regression equations provide a statistically significant prediction of the reactivity of coke, or its strength after reduction of CO2, and, thus, their subsequent management by change in composition and properties of coal mixture. There were determined indexes CSR/CRI for coke. Fifty – four results were acquired in the experimental parts where correlation between index CRI and coal components were studied. For linear regression the determinant was 55.0204%, between parameters CRI – Inertinit 21.5873%. For regression between CRI and coal components it was 31.03%. For multiple linear regression between CRI and 3 feedstock components determinant was 34.0691%. The final correlation has shown the decrease in final coke reactivity for higher ash, higher content of volatile combustible in coal increases the total coke reactivity and higher amount of inertinit in coal increases the reactivity. Generally, coke quality is significantly affected by coal processing, carbonization and maceral content of coal mixture.

  10. NMR investigation of boron impurities in refined metallurgical grade silicon

    Energy Technology Data Exchange (ETDEWEB)

    Grafe, Hans-Joachim; Loeser, Wolfgang; Schmitz, Steffen; Sakaliyska, Miroslava [Leibniz Institute for Solid State and Materials Research (IFW), Dresden (Germany); Wurmehl, Sabine [Leibniz Institute for Solid State and Materials Research (IFW), Dresden (Germany); Institute for Solid State Physics, Technische Universitaet Dresden (Germany); Eisert, Stefan; Reichenbach, Birk; Mueller, Tim [Adensis GmbH, Dresden (Germany); Acker, Joerg; Rietig, Anja; Ducke, Jana [Department of Chemistry, Faculty for Natural Sciences, Brandenburg Technical University Cottbus-Senftenberg, Senftenberg (Germany)

    2015-09-15

    The nuclear magnetic resonance (NMR) method was applied for tracking boron impurities in the refining process of metallurgical grade (MG) silicon. From the NMR signal of the {sup 11}B isotope at an operating temperature 4.2 K, the boron concentration can be estimated down to the order of 1-10 wppm B. After melting and resolidification of MG-Si alloyed with Ca and Ti, a major fraction of B impurities remains in the Si solid solution as inferred from the characteristic NMR frequency. The alloying element Ti does not form substantial fractions of TiB{sub 2}. Acid leaching of crushed powders of MG-Si alloyed with Ca and Ti can diminish the initial impurity content of B suggesting its accumulation in the grain boundary phases. NMR signals of TiB{sub 2} at 4.2 K and room temperature (RT), and of poly-Si with different B doping at 4.2 K. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, C.Y.

    1993-03-01

    During fourth quarter 1992, samples from 18 groundwater monitoring wells of the AMB series at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Six parameters exceeded final Primary Drinking Water Standards (PDWS) and the Savannah River Site Flag 2 criteria during the quarter. The results for fourth quarter 1992 are fairly consistent with the rest of the year's data. Tetrachloroethylene exceeded the final PDWS in well AMB 4D only two of the four quarters; in the other three wells in which it was elevated, it was present at similar levels throughout the year. Trichloroethylene consistently exceeded its PDWS in wells AMB 4A, 4B, 4D, 5, and 7A during the year. Trichloroethylene was elevated in well AMB 6 only during third and fourth quarters and in well AMB 7 only during fourth quarter. Total alpha-emitting radium was above the final PDWS for total radium in well AMB 5 at similar levels throughout the year and exceeded the PDWS during one of the three quarters it was analyzed for (third quarter 1992) in well AMB 10B.

  12. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report

    International Nuclear Information System (INIS)

    Thompson, C.Y.

    1993-03-01

    During fourth quarter 1992, samples from 18 groundwater monitoring wells of the AMB series at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Six parameters exceeded final Primary Drinking Water Standards (PDWS) and the Savannah River Site Flag 2 criteria during the quarter. The results for fourth quarter 1992 are fairly consistent with the rest of the year's data. Tetrachloroethylene exceeded the final PDWS in well AMB 4D only two of the four quarters; in the other three wells in which it was elevated, it was present at similar levels throughout the year. Trichloroethylene consistently exceeded its PDWS in wells AMB 4A, 4B, 4D, 5, and 7A during the year. Trichloroethylene was elevated in well AMB 6 only during third and fourth quarters and in well AMB 7 only during fourth quarter. Total alpha-emitting radium was above the final PDWS for total radium in well AMB 5 at similar levels throughout the year and exceeded the PDWS during one of the three quarters it was analyzed for (third quarter 1992) in well AMB 10B

  13. Laser treatment of boron carbide surfaces: Metallurgical and morphological examinations

    Energy Technology Data Exchange (ETDEWEB)

    Yilbas, B.S., E-mail: bsilbas@kfupm.edu.sa; Karatas, C.

    2014-08-01

    Highlights: • Dense layer with fine grains is formed at surface. • Irregular shaped grains and dendrites are formed below dense layer. • Assisting gas forms nitride species (BN and BC{sub 2}N) at surface. • Fracture toughness of treated surface reduces because of high hardness. • Residual stress is compressive and the maximum residual stress is about 0.9 GPa. - Abstract: Laser treatment of B{sub 4}C tile surfaces is carried out under high pressure nitrogen assisting gas environment. Morphological and metallurgical changes in the laser treated layer are examined by incorporating scanning electron microscope, energy dispersive spectroscopy, and X-ray diffraction. Microhardness and fracture toughness of the laser treated surface are determined from the indentation data. Residual stress formed at the treated surface is obtained by using X-ray diffraction technique. It is found that laser treated surface is free from large scale asperities including cracks and voids; however, some locally scattered shallow cavities with 1.5–2 μm widths are formed at the surface because of high temperature processing. Dense layer, consisting of fine grains, and formation of nitride species (BN and BC{sub 2}N) enhance microhardness and lower fracture toughness at the surface. Residual stress formed in the treated layer is compressive and the maximum residual stress is in the order of −0.9 GPa.

  14. ECOLOGICAL MANAGEMENT IN THE MINING AND METALLURGICAL MARAMURES AREA

    Directory of Open Access Journals (Sweden)

    Viorel POP

    2015-04-01

    Full Text Available The paper is part of the interdisciplinary recent concerns of "environmental management", looking to determine the damages caused by pollution, remediation expenditures, and benefits that may arise through the application of remediation techniques and decontamination technologies in the mining and metallurgical Maramureş area. Large areas of land were diverted from their original destination (pastures, arable land, forests being now covered with ponds and dumps of mine or flotation tailings, deposits that are insufficiently protected, and have become sources of pollution to surrounding areas. All Eastern European countries have in common major environmental problems, the most serious being due to mining, metallurgy and chemistry. In the relationship of "economic-ecological" equilibrium, should be considered both economic criteria, as well as ecological ones. Pollution as the deterioration of environment, requires costs for rehabilitation of degraded areas, and for environmental protection, costs for new technologies, non polluting ones. The assessment foundation of environmental damages, is necessary for establishing the priority directions in the allocation of funds for projects to protect and rehabilitate the environment.

  15. A metallurgical route to solar-grade silicon

    Science.gov (United States)

    Schei, A.

    1986-02-01

    The aim of the process is to produce silicon for crystallization into ingots that can be sliced to wafers for processing into photovoltaic cells. If the potential purity can be realized, the silicon will also be applicable for ribbon pulling techniques where the purification during crystallization is negligible. The process consists of several steps: selection and purification of raw materials, carbothermic reduction of silica, ladle treatment, casting, crushing, leaching, and melting. The leaching step is crucial for high purity, and the obtainable purity is determined by the solidification before leaching. The most difficult specifications to fulfill are the low contents of boron, phosphorus, and carbon. Boron and phosphorus can be excluded from the raw materials, but the carbothermic reduction will unavoidably saturate the silicon with carbon at high temperature. During cooling carbon will precipitate as silicon carbide crystals, which will be harmful in solar cells. The cost of this solar silicon will depend strongly on the scale of production. It is as yet premature to give exact figures, but with a scale of some thousand tons per year, the cost will only be a few times the cost of ordinary metallurgical silicon.

  16. Application of Six Sigma Using DMAIC Methodology in the Process of Product Quality Control in Metallurgical Operation

    Directory of Open Access Journals (Sweden)

    Girmanová Lenka

    2017-12-01

    Full Text Available The Six Sigma DMAIC can be considered a guide for problem solving and product or process improvement. The majority of companies start to implement Six Sigma using the DMAIC methodology. The paper deals with application of Six Sigma using the DMAIC methodology in the process of product quality control. The case study is oriented on the field of metallurgical operations. The goal of the Six Sigma project was to ensure the required metallurgic product quality and to avoid an increase in internal costs associated with poor product quality. In this case study, a variety of tools and techniques like flow chart, histogram, Pareto diagram, analysis of FMEA (Failure Mode and Effect Analysis data, cause and effect diagram, logical analysis was used. The Sigma level has improved by approximately 13%. The achieved improvements have helped to reduce the quantity of defective products and the processing costs (technology for re-adjusting. Benefits resulting from the DMAIC implementation can be divided into three levels: the qualitative, economic and safety level.

  17. Nutrient and dissolved organic carbon removal from water using mining and metallurgical by-products.

    Science.gov (United States)

    Wendling, Laura A; Douglas, Grant B; Coleman, Shandel; Yuan, Zheng

    2012-05-15

    Excess nutrient input to water bodies frequently results in algal blooms and development of oxygen deficient conditions. Mining or metallurgical by-products can potentially be utilised as filtration media within water treatment systems such as constructed wetlands, permeable reactive barriers, or drain liners. These materials may offer a cost-effective solution for the removal of nutrients and dissolved organic carbon (DOC) from natural waters. This study investigated steel-making, alumina refining (red mud and red sand) and heavy mineral processing by-products, as well as the low-cost mineral-based material calcined magnesia, in laboratory column trials. Influent water and column effluents were analysed for pH and flow rate, alkalinity, nutrient species and DOC, and a range of major cations and anions. In general, by-products with high Ca or Mg, and to a lesser extent those with high Fe content, were well-suited to nutrient and DOC removal from water. Of the individual materials examined, the heavy mineral processing residue neutralised used acid (NUA) exhibited the highest sorption capacity for P, and removed the greatest proportions of all N species and DOC from influent water. In general, NUA and mixtures containing NUA, particularly those with calcined magnesia or red mud/red sand were the most effective in removing nutrients and DOC from influent water. Post-treatment effluents from columns containing NUA and NUA/steel-making by-product, NUA/red sand and NUA/calcined magnesia mixtures exhibited large reductions in DOC, P and N concentrations and exhibited a shift in nutrient ratios away from potential N- and Si-limitation and towards potential P-limitation. If employed as part of a large-scale water treatment scheme, use of these mining and metallurgical by-products for nutrient removal could result in reduced algal biomass and improved water quality. Identification and effective implementation of mining by-products or blends thereof in constructed wetlands

  18. Metallurgical aspects of fatigue fractured surfaces of al grain refined by some rare earth materials

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2005-01-01

    Aluminum and aluminum alloys are widely used materials in the automobile and air craft industries due to their high strength-to-weight ratio, in addition to some other attractive characteristics e.g. corrosion resistance and high electrical and thermal conductivities. Aluminum and its alloys are normally grain refined by Ti or Ti+B to enhance their surface quality and improve their mechanical strength. Although the effect of addition of these grain refiners on the microstructure mechanical behaviour has been investigated and reported, little work has been published on the effect of the refiners on the fatigue life of aluminum and its alloys. In this paper, the effect of addition of some rare earth materials, namely Vanadium and Zirconium on the fatigue life of commercially pure aluminum grain refined by Ti or Ti+B is reported and discussed. Furthermore, metallurgical aspects of these elements on the fatigue fractured surfaces are also discussed using scanning electron microscopy, SEM. Finally, photoscans of the fractured surfaces at different fatigue stresses are presented and discussed. (author)

  19. Groundwater quality assessment plan for the Metallurgical Laboratory Hazardous Waste Management Facility

    Energy Technology Data Exchange (ETDEWEB)

    Jerome, K.M.

    1990-10-01

    The Metallurgical Laboratory Hazardous Waste Management Facility (MLHWMF) will be closed under interim status regulation and permitted as a hazardous waste management facility by a Post Closure Part B Permit under 40 CFR 264. This report discusses the ground water quality assessment plan for the MLHWMF. The Metallurgical Laboratory Hazardous Waste Management Facility consists of the process sewer line leading to the Metallurgical Laboratory basin from the fence, the Metallurgical Laboratory basin, the drainage outfall to the Carolina bay, and the Carolina bay itself. The Metallurgical Laboratory HWMF received F001, F003, F007, and D011 waste. F001 waste includes spent halogenated solvents used in degreasing (trichloroethylene, 1,1,1-trichloroethane, and carbon tetrachloride). F003 waste includes spent nonhalogenated solvents (acetone), and F007 waste is spent cyanide plating bath solution. At present forty-three constituents are analyzed per sample. Trichloroethylene, tetrachloroethylene, and total radium are the only constituents that were reported above Primary Drinking Water Standards (PDWS) during the second quarter of 1990. Listed in this report are the constituents that are being analyzed at present. Appendix A presents the trends for the analyzed constituents from the fourth quarter of 1988 to the second quarter of 1990. 5 figs., 5 tabs.

  20. A metallurgical study of Nāga Bhasma

    Directory of Open Access Journals (Sweden)

    Dev Nath Singh Gautam

    2017-01-01

    Full Text Available Background: The metal Nāga (Lead is being used by Indians since ancient times. Its external and internal uses have been described in Caraka, Suśruta and other Ayurvedic Saṃhitā. According to most of the Rasa texts, Nāga Bhasma and its formulations are used in many diseases such as Prameha, Jvara, Gulma, Śukrameha etc. Objectives: In the present study, Nāga Bhasma was prepared by the traditional Puṭa method (TPM and by the electric muffle furnace Puṭa method (EMFPM and standardized using Metallographic studies. Doing so helps in the study of the microstructure of Nāga Bhasma and also helps in the identification of the metal particles along with the nature of compound formed during the Māraṇa (Bhasmīkaraṇa process. Setting and Design: Different samples from initial raw material to final product of Nāga Bhasma were collected during the pharmaceutical process (1st, 30th and 60th Puṭa from both methods i.e. TPM and EMFPM. Samples from both methods were studied using metallographic examination. Materials and Methods: The processing of the Nāga Bhasma (ṣaṣṭipuṭa was done according to Ānanda Kanda[9] Samples from the raw material i.e. Aśodhita Nāga (raw Lead and that processed after 1st, 30th and 60th Puṭa from both methods i.e. traditional Puṭa method (using heat from burning of cow dung cakes and electric muffle furnace Puṭa method were taken. They were mounted on self hardening acrylic base. After careful polishing to obtain scratch free surface of product, they were used for metallurgical study. Conclusion: This study shows that traditional Puṭa method may be better than electric muffle furnace Puṭa method because of more homogeneous distribution of Lead sulphide in the Nāga Bhasma which is prepared by traditional method.

  1. Biaxial fatigue behavior of a powder metallurgical TRIP steel

    Directory of Open Access Journals (Sweden)

    S. Ackermann

    2015-10-01

    Full Text Available Multiaxial fatigue behavior is an important topic in critical structural components. In the present study the biaxial-planar fatigue behavior of a powder metallurgical TRIP steel (Transformation Induced Plasticity was studied by taking into account martensitic phase transformation and crack growth behavior. Biaxial cyclic deformation tests were carried out on a servo hydraulic biaxial tension-compression test rig using cruciform specimens. Different states of strain were studied by varying the strain ratio between the axial strain amplitudes in the range of -1 (shear loading to 1 (equibiaxial loading. The investigated loading conditions were proportional due to fixed directions of principal strains. The studied TRIP steel exhibits martensitic phase transformation from -austenite via ε-martensite into α‘- martensite which causes pronounced cyclic hardening. The α‘-martensite formation increased with increasing plastic strain amplitude. Shear loading promoted martensite formation and caused the highest α‘-martensite volume fractions at fatigue failure in comparison to uniaxial and other biaxial states of strain. Moreover, the fatigue lives of shear tests were higher than those of uniaxial and other biaxial tests. The von Mises equivalent strain hypothesis was found to be appropriate for uniaxial and biaxial fatigue, but too conservative for shear fatigue, according to literature for torsional fatigue. The COD strain amplitude which is based on crack opening displacement gave a better correlation of the investigated fatigue lives, especially those for shear loading. Different types of major cracks were observed on the sample surfaces after biaxial cyclic deformation by using electron monitoring in an electron beam universal system and scanning electron microscopy (SEM. Specimens with strain ratios of 1, 0.5, -0.1 and -0.5 showed mode I major cracks (perpendicular to the axis of maximum principal strain. Major cracks after shear fatigue

  2. Mechanical and Metallurgical Properties of Various Nickel-Titanium Rotary Instruments

    Directory of Open Access Journals (Sweden)

    Kyu-Sang Shim

    2017-01-01

    Full Text Available The aim of this study was to investigate the effect of thermomechanical treatment on mechanical and metallurgical properties of nickel-titanium (NiTi rotary instruments. Eight kinds of NiTi rotary instruments with sizes of ISO #25 were selected: ProFile, K3, and One Shape for the conventional alloy; ProTaper NEXT, Reciproc, and WaveOne for the M-wire alloy; HyFlex CM for the controlled memory- (CM- wire; and TF for the R-phase alloy. Torsional fracture and cyclic fatigue fracture tests were performed. Products underwent a differential scanning calorimetry (DSC analysis. The CM-wire and R-phase groups had the lowest elastic modulus, followed by the M-wire group. The maximum torque of the M-wire instrument was comparable to that of a conventional instrument, while those of the CM-wire and R-phase instruments were lower. The angular displacement at failure (ADF for the CM-wire and R-phase instruments was higher than that of conventional instruments, and ADF of the M-wire instruments was lower. The cyclic fatigue resistance of the thermomechanically treated NiTi instruments was higher. DSC plots revealed that NiTi instruments made with the conventional alloy were primarily composed of austenite at room temperature; stable martensite and R-phase were found in thermomechanically treated instruments.

  3. Synergetic use of lignite fly ash and metallurgical converter slag in geopolymer concrete

    Directory of Open Access Journals (Sweden)

    Gábor Mucsi

    2014-08-01

    Full Text Available The application and utilization of the industrial wastes and by-products in the construction industry is a key issue from an environmental and economic point of view. The increased use of lignite has substantially increased the available quantities of lignite fired power plant fly ash, which can be mainly classified as class C fly ash. The utilization of such raw material however has some difficulties. In the present paper lignite fired power station fly ash and metallurgical converter slag were used for the production of geopolymer concrete. The fly ash was used as a geopolymer based binder material, and a converter slag as aggregate, thus created a geopolymer concrete which contains mainly industrial wastes. As preliminary test experimental series were carried out using andesite as aggregate. The optimal aggregate/binder ratio was determined. The effect of the amount of alkaline activator solution in the binder, the aggregate type on the geopolymer concretes’ compressive strength and density was investigated. Furthermore, the physical properties - freeze-thaw resistance and particle size distribution - of the applied aggregates were measured as well. As a result of the experiments it was found that physical properties of the andesite and converter slag aggregate was close. Therefore andesite can be replaced by converter slag in the concrete mixture. Additionally, geopolymer concrete with nearly 20 MPa compressive strength was produced from class C fly ash and converter slag.

  4. Evaluation of Metallurgical Quality of Master Heat IN-713C Nickel Alloy Ingots

    Directory of Open Access Journals (Sweden)

    Binczyk F.

    2012-12-01

    Full Text Available The paper presents the results of evaluation of the metallurgical quality of master heat ingots and of the identification of non-metallic inclusions (oxides of Al., Zr, Hf, Cr, etc., which have been found in the shrinkage cavities formed in these ingots. The inclusions penetrate into the liquid alloy, and on pouring of mould are transferred to the casting, especially when the filtering system is not sufficiently effective. The specific nature of the melting process of nickel and cobalt alloys, carried out in vacuum induction furnaces, excludes the possibility of alloy refining and slag removal from the melt surface. Therefore, to improve the quality of castings (parts of aircraft engines, it is so important to evaluate the quality of ingots before charging them into the crucible of an induction furnace. It has been proved that one of the methods for rapid quality evaluation is an ATD analysis of the sample solidification process, where samples are taken from different areas of the master heat ingot. The evaluation is based on a set of parameters plotted on the graph of the dT/dt derivative curve during the last stage of the solidification process in a range from TEut to Tsol.

  5. Evaluation of Metallurgical Quality of Master Heat IN-713C Nickel Alloy Ingots

    Directory of Open Access Journals (Sweden)

    F. Binczyk

    2012-12-01

    Full Text Available The paper presents the results of evaluation of the metallurgical quality of master heat ingots and of the identification of non-metallic inclusions (oxides of Al., Zr, Hf, Cr, etc., which have been found in the shrinkage cavities formed in these ingots. The inclusions penetrate into the liquid alloy, and on pouring of mould are transferred to the casting, especially when the filtering system is not sufficiently effective. The specific nature of the melting process of nickel and cobalt alloys, carried out in vacuum induction furnaces,excludes the possibility of alloy refining and slag removal from the melt surface. Therefore, to improve the quality of castings (parts of aircraft engines, it is so important to evaluate the quality of ingots before charging them into the crucible of an induction furnace. It has been proved that one of the methods for rapid quality evaluation is an ATD analysis of the sample solidification process, where samples are taken from different areas of the master heat ingot. The evaluation is based on a set of parameters plotted on the graph of the dT/dt derivative curve during the last stage of the solidification process in a range from TEut to Tsol.

  6. Measures to detect and control radioactive contaminated metallurgical scrap at border checkpoints in Poland

    International Nuclear Information System (INIS)

    Smagala, G.

    1999-01-01

    The issue of radioactive contaminated metallurgical scrap has never received a high priority in Poland and in the international community. Since the dissolution of the former Soviet Union a higher attention has been given to the problem. Poland which is located between the West and East Europe has the obligation to develop and implement an effective prevention and detection system. The reasons to increase national control and detection system at the border checkpoints in Poland are to avoid the following risks: post Chernobyl contamination transports of commodities; transport of contaminated metal scrap; transfer of radioactive waste for their disposal or utilization; high risk of becoming a transit country of illicit trafficking of nuclear materials and radioactive sources. In order to avoid the above-mentioned risks, Poland initiated in 1990, a deployment of the portable radiation devices at the border checkpoints and, as of 1998, the number of installed instruments exceeded a hundred. This paper presents Poland's activities to detect contaminated scrap at its border checkpoints. (author)

  7. A review of recent developments in ion implantation for metallurgical application

    International Nuclear Information System (INIS)

    Hutchings, Ron

    1994-01-01

    Ion implantation emerged during the 1970s as a possible tool for improving the wear and corrosion resistance of metals and alloys. This emergence led to a period of intense activity in the early 1980s, aimed at identifying opportunities for the industrial application of ion implantation. This paper reviews the progress which has been made towards establishing ion implantation as an effective and reliable technique for improving the wear resistance of engineering materials. Particular emphasis is placed on the implantation of nitrogen. It is shown how detailed metallurgical studies have elucidated the role played by the implanted nitrogen in enhancing the resistance to wear of a broad range of alloys. These studies have highlighted the fact that the thin nature of the implanted layer has been a prime factor in restricting the industrial usage of ion implantation to a narrow range of specialized applications. This has resulted in a shift to the development of duplex treatments involving two-stage processes or, more recently, new techniques which allow simultaneous implantation and thermochemical treatment. The capabilities of, and future prospects for, such techniques are discussed. ((orig.))

  8. Microstructure, cytotoxicity and corrosion of powder-metallurgical iron alloys for biodegradable bone replacement materials

    Energy Technology Data Exchange (ETDEWEB)

    Wegener, Bernd; Sievers, Birte; Utzschneider, Sandra; Mueller, Peter; Jansson, Volkmar [Department of Orthopedic Surgery, Ludwig-Maximilians-University of Munich, Marchioninistrasse 15, 81377 Muenchen (Germany); Roessler, Sophie; Nies, Berthold [InnoTERE GmbH, Tatzberg 47, 01307 Dresden (Germany); Stephani, Guenter; Kieback, Bernd [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Dresden Branch Lab, Winterbergstrasse 28, 01277 Dresden (Germany); Quadbeck, Peter, E-mail: peter.quadbeck@ifam-dd.fraunhofer.de [Fraunhofer Institute for Manufacturing Technology and Advanced Materials (IFAM), Dresden Branch Lab, Winterbergstrasse 28, 01277 Dresden (Germany)

    2011-12-15

    Up to now biodegradable bone implants with the ability of bearing high loads for the temporary replacement of bones or as osteosynthesis material are not available. Iron and iron based alloys have been identified as appropriate materials, since they combine high strength at medium corrosion rates. Thus, the aim of the present study is the development of a degradable iron based alloy with the perspective of using them as matrix material of cellular structures with biomechanical tailored properties. A powder metallurgical approach has been used to manufacture Fe-C, Fe-0.6P, Fe-1.6P, Fe-B and Fe-Ag samples, which have been tested with respect to their microstructure, their cytotoxicity, and their degradation rate. In order to determine the cytotoxicity of the material a monolayer culture of fibroblast and a perfusion chamber system has been chosen, which was recommended by the ISO 10993-5:1999 for biological testing of medical devices. It has been found, that in particular phosphorus features beneficial properties, since density and thus the strength of the material are increased. No corrosion inhibiting effects of phosphorus on the degradation rate have been found.

  9. Conceptual design for treatment of mining and metallurgical wastewaters which contains arsenic and antimony

    Directory of Open Access Journals (Sweden)

    Željko Kamberović

    2012-12-01

    Full Text Available This paper presents a preliminary design for treatment of mining and metallurgical wastewaters (MMW from the basin of antimony “Zajača“, which contains high concentrations of arsenic and antimony. MMW have been investigated in laboratory, due to large difference in concentrations of pollutants. Metallurgical wastewaters were treated using iron (II-sulfate and lime milk used to adjust the pH value at 7. After chemical treatment of metallurgical wastewater and its joining with mining wastewater, residual amount of arsenic in water was below maximum allowed concentrations, while the concentration of antimony, remained above the maximum allowed value. The final phase of purification process was performed using ion exchange resin. After treatment of MMW, they can be used as technical water in the smelting process of secondary raw lead materials.

  10. ORNL evaluation of the ORR-PSF metallurgical experiment and blind test

    International Nuclear Information System (INIS)

    Stallmann, F.W.

    1984-01-01

    A methodology is described to evaluate the dosimetry and metallurgical data from the two-year ORR-PSF metallurgical irradiation experiment. The first step is to obtain a three-dimensional map of damage exposure parameter values based on neutron transport calculations and dosimetry measurements which are obtained by means of the LSL-M2 adjustment procedure. Metallurgical test data are then combined with damage parameter, temperature, and chemistry information to determine the correlation between radiation and steel embrittlement in reactor pressure vessels including estimates for the uncertainties. Statistical procedures for the evaluation of Charpy data, developed earlier, are used for this investigation. The data obtained in this investigation provide a benchmark against which the predictions of the PSF Blind Test can be compared. The results of this investigation and the Blind Test comparison are discussed

  11. Retail optimization in Romanian metallurgical industry by applying of fuzzy networks concept

    Directory of Open Access Journals (Sweden)

    Ioana Adrian

    2017-01-01

    Full Text Available Our article presents possibilities of applying the concept Fuzzy Networks for an efficient metallurgical industry in Romania. We also present and analyze Fuzzy Networks complementary concepts, such as Expert Systems (ES, Enterprise Resource Planning (ERP, Analytics and Intelligent Strategies (SAI. The main results of our article are based on a case study of the possibilities of applying these concepts in metallurgy through Fuzzy Networks. Also, it is presented a case study on the application of the FUZZY concept on the Romanian metallurgical industry.

  12. Comparison of Metallurgical and Ultrasonic Inspections of Galvanized Steel Resistance Spot Welds

    International Nuclear Information System (INIS)

    Potter, Timothy J.; Ghaffari, Bita; Mozurkewich, George; Reverdy, Frederic; Hopkins, Deborah

    2006-01-01

    Metallurgical examination of galvanized steel resistance spot welds was used to gauge the capabilities of two ultrasonic, non-destructive, scanning techniques. One method utilized the amplitude of the echo from the weld faying surface, while the other used the spectral content of the echo train to map the fused area. The specimens were subsequently sectioned and etched, to distinguish the fused, zinc-brazed, and non-fused areas. The spectral maps better matched the metallurgical maps, while the interface-amplitude method consistently overestimated the weld size

  13. Occupational exposure to PCDDs, PCDFs, and PCBs of metallurgical workers in some industrial plants of the Brescia area, northern Italy.

    Science.gov (United States)

    Abballe, Annalisa; Barbieri, Pietro Gino; di Domenico, Alessandro; Garattini, Siria; Iacovella, Nicola; Ingelido, Anna Maria; Marra, Valentina; Miniero, Roberto; Valentini, Silvia; De Felip, Elena

    2013-01-01

    The study was carried out in order to respond to public concern on the occupational exposure of metallurgical workers to highly toxic PCDDs, PCDFs, and PCBs in the area of the city of Brescia, northern Italy. The study investigated the effects on the haematic burden of occupational exposures to the aforesaid contaminants in different work environments, attempting to establish causal relationships and providing indications for occupational health preventive measures. Chemical concentrations were measured in blood serum of "professionally exposed" (PE) and "not professionally exposed" (NPE) subjects. NPE subjects included industrial administrative employees, Brescia inhabitants, and remote rural people. The central tendency indexes of contaminant cumulative concentrations were higher in PE than in NPE samples (for the mean values: PCDDs+PCDFs, 22.9 vs. 19.5 pgWHO-TEQ(1997)/g lb; DL-PCBs, 26.0 vs. 23.6 pgWHO-TEQ(1997)/g lb; PCDDs+PCDFs+DL-PCBs (TEQ(TOT)), 48.9 vs. 43.1 pgWHO-TEQ(1997)/g lb; Σ(6)[NDL-PCBs], 427 vs. 401 ng g(-1)lb); however, no statistical differences were detected at P=0.05. A significant difference for PCDDs+PCDFs and TEQ(TOT) was observed as the NPE data were progressively reduced to those of the remote rural people. The existence of a differential occupational exposure due to different environments was detected by applying the factor analysis to congener-specific data (analytical profiles). Findings indicate that metallurgical workers may be exposed to PCDD, PCDF, and PCB more than the general population, in particular due to non-negligible contributions to exposure from workplace ambient air. Findings also suggest that an improvement of preventive measures may be required to avoid chemical overexposure in certain metallurgical workplaces. To identify exposure groups, the DL- and NDL-PCB analytical profiles seemed to be more sensitive to environmental exposure sources/pathways than those of PCDDs and PCDFs. Copyright © 2012 Elsevier Ltd. All

  14. The economic and social dimensions of Romania’s metallurgical industry

    Directory of Open Access Journals (Sweden)

    V. A. Popescu

    2014-01-01

    Full Text Available The purpose of this paper is to enhance the understanding of both the economic and social dimensions belonging to Romania’s metallurgical industry and how they contribute to generating business value. The approach of this subject became of utmost necessity in turbulent times such as the one Romania is facing nowadays.

  15. Metallurgical analysis of a 304L stainless steel canister from the Spent Fuel Test - Climax

    International Nuclear Information System (INIS)

    Weiss, H.; Van Konynenburg, R.A.; McCright, R.D.

    1985-01-01

    Results of a metallurgical examination of a type 304L stainless steel canister that had been used to store spent nuclear fuel in an underground granite formation for about three years are reported. No observable corrosion or cracking were found. The results are applied to waste packages in a potential high level nuclear waste repository in tuff. 10 refs., 9 figs., 2 tabs

  16. Utilisation of metallurgical by-products in road construction in the Czech Republic

    Science.gov (United States)

    Kresta, František

    2017-09-01

    Metallurgical by-products, primarily blast furnace slag and steel slag, have ranked among important alternative sources of fill as well as of material for the structural layers in highways. Main hazards of metallurgical by-products are closely connected to their chemical and mineralogical composition and they can be resulted in volume changes. Fears from possible deformations similar to the D47 motorway meant that metallurgical by-products were excluded from several public tenders of road construction. Comparison of blast furnace slag, steel slag and other metallurgical by products parameters allow us to define the most hazardous material as steelworks waste. Linear swelling of steelwork waste achieves more than 40% at 75°C and swelling pressure was higher than 1.5 MPa. Compositional heterogeneity of steelworks waste makes it difficult to establish the long-term behaviour of this material. At the present time we cannot ascertain which maximum values can be reached by deformation and what are the swelling pressures acting on the material while the volume changes are in progress.

  17. Comparison of metallurgical coke and lignite coke for power generation in Thailand

    Science.gov (United States)

    Ratanakuakangwan, Sudlop; Tangjitsitcharoen, Somkiat

    2017-04-01

    This paper presents and compares two alternatives of cokes in power generation which are the metallurgical coke with coke oven gas and the coke from lignite under the consideration of the energy and the environment. These alternatives not only consume less fuel due to their higher heat content than conventional coal but also has less SO2 emission. The metallurgical coke and its by-product which is coke oven gas can be obtained from the carbonization process of coking coal. According to high grade coking coal, the result in the energy attitude is not profitable but its sulfur content that directly affects the emission of SO2 is considered to be very low. On the other hand, the coke produced from lignite is known as it is the lowest grade from coal and it causes the high pollution. Regarding to energy profitability, the lignite coke is considered to be much more beneficial than the metallurgical coke in contrast to the environmental concerns. However, the metallurgical coke has the highest heating value. Therefore, a decision making between those choices must be referred to the surrounding circumstances based on energy and environment as well as economic consideration in the further research.

  18. International competitiveness and marketing practices in the Australian mining and metallurgical industry

    Energy Technology Data Exchange (ETDEWEB)

    Fynmore, R.J.

    1993-12-31

    The paper examines the sources of Australia`s competitive strengths and weaknesses in the mining and metallurgical industry, and goes on to examine minerals marketing practices. A chart compares Australia`s production costs for iron ore, coal, aluminium, copper, gold, zinc and nickel with those of other major producing countries. 1 fig., 2 tabs.

  19. Simulation model for planning metallurgical treatment of large-size billets

    International Nuclear Information System (INIS)

    Timofeev, M.A.; Echeistova, L.A.; Kuznetsov, V.G.; Semakin, S.V.; Krivonogov, A.B.

    1989-01-01

    The computerized simulation system ''Ritm'' for planning metallurgical treatment of billets is developed. Three principles, specifying the organization structure of the treatment cycle are formulated as follows: a cycling principle, a priority principle and a principle of group treatment. The ''Ritm'' software consists of three independent operating systems: preparation of source data, simulation, data output

  20. Quality of some Nigerian coals as a blending stock in metallurgical ...

    African Journals Online (AJOL)

    Lafia- Obi/foreign coals blends possess lower ash and better rheological properties compared to Chikila/foreign coal composites which have high ash and poor rheological properties. These together suggest that amongst the two Nigerian coals, Lafia-Obi is superior for blending with the foreign ones in metallurgical coke ...

  1. IFM – SCIENTIFIC CENTRE OF THE DEVELOPMENT OF THE UKRAINIAN METALLURGICAL INDUSTRY

    Directory of Open Access Journals (Sweden)

    BOLSHAKOV V. I.

    2017-01-01

    Full Text Available The history of creation and development of the Institute of ferrous metallurgy of the Ukrainian Academy of Sciences named after Z. I. Nekrasov is regarded in the article. IFM has become the scientific centre of the development of the metallurgical industry of Ukraine. Researches of the outstanding scientists show their significant contribution in the development of the metallurgical science and implementation of their achievements in the production of the metallurgical industry of Ukraine. Analysis of publications. History of the Institute of the ferrous metallurgy is regarded in the fundamental works devoted to the development of the metallurgical industry in Ukraine and in the works published to the jubilee dates of the prominent scientists academicians Z. I. Nekrasov, V. I. Bol’shakov and others. The purpose of the article is to analyze the process of the creation of the Institute and the stages of its development in the 20th and 21st centuries and to define the influence of the economic and political situation in the country upon this process? To regard the role of the outstanding scientists and influence of their achievements on the development of the metallurgical industry of Ukraine. The history of IFM began in 1939 when it was organized in Kharkiv as a part of the Academy of Sciences of Ukraine. At the beginning of the Great Patriotic war the Institute was moved to Ufa – the capital of Bashkiria. During the war the scientists of the Institute tried to increase the output of metal and special steels for the defence industry. In 1943 the Institute moved to Moscow and then to Kiev. In 1952 it was decided to move the Institute to Dnepropetrovsk. In order to combine the scientific researches and production of metal. Z. I. Nekrasov was elected Director of the Institute. The departments of the Indtitute were headed by academicians Z. I. Nekrasov, A. P. Chekmariov, K. F. Starodubov, Correspondence Members of the Ukrainian Academy of Sciences

  2. M-Area and Metallurgical Laboratory Hazardous Waste Management Facilities Groundwate Monitoring and Corrective-Action Report, First and Second Quarters 1998, Volumes I, II, & III

    Energy Technology Data Exchange (ETDEWEB)

    Chase, J.

    1998-10-30

    This report describes the groundwater monitoring and corrective-action program at the M-Area Hazardous waste Management Facility (HWMF) and the Metallurgical Laboratory (Met Lab) HWMF at the Savannah river Site (SRS) during first and second quarters 1998. This program is required by South Carolina Hazardous Waste Permit SC1-890-008-989 and Section 264.100(g) of the South Carolina Hazardous Waste Management Regulations. Report requirements are described in the 1995 RCRA Renewal Permit, effective October 5, 1995, Section IIIB.H.11.b for the M-Area HWMF and Section IIIG.H.11.b for the Met Lab HWMF.

  3. Long-Term Monitoring Network Optimization Evaluation for Operable Unit 2, Bunker Hill Mining and Metallurgical Complex Superfund Site, Idaho

    Science.gov (United States)

    This report presents a description and evaluation of the ground water and surface water monitoring program associated with the Bunker Hill Mining and Metallurgical Complex Superfund Site (Bunker Hill) Operable Unit (OU) 2.

  4. METALLURGICAL PROGRAMS: CALCULATION OF MASS FROM VOLUME, DENSITY OF MIXTURES, AND CONVERSION OF ATOMIC TO WEIGHT PERCENT

    Science.gov (United States)

    Degroh, H.

    1994-01-01

    The Metallurgical Programs include three simple programs which calculate solutions to problems common to metallurgical engineers and persons making metal castings. The first program calculates the mass of a binary ideal (alloy) given the weight fractions and densities of the pure components and the total volume. The second program calculates the densities of a binary ideal mixture. The third program converts the atomic percentages of a binary mixture to weight percentages. The programs use simple equations to assist the materials staff with routine calculations. The Metallurgical Programs are written in Microsoft QuickBASIC for interactive execution and have been implemented on an IBM PC-XT/AT operating MS-DOS 2.1 or higher with 256K bytes of memory. All instructions needed by the user appear as prompts as the software is used. Data is input using the keyboard only and output is via the monitor. The Metallurgical programs were written in 1987.

  5. The beryllium production at Ulba metallurgical plant (Ust-Kamenogrsk, Kazakhstan)

    Energy Technology Data Exchange (ETDEWEB)

    Dvinskykh, E.M.; Savchuk, V.V.; Tuzov, Y.V. [Ulba Metallurgical Plant (Zavod), Ust-Kamenogorsk, Abay prospect 102 (Kazakhstan)

    1998-01-01

    The Report includes data on beryllium production of Ulba metallurgical plant, located in Ust-Kamenogorsk (Kazakhstan). Beryllium production is showed to have extended technological opportunities in manufacturing semi-products (beryllium ingots, master alloys, metallic beryllium powders, beryllium oxide) and in production of structural beryllium and its parts. Ulba metallurgical plant owns a unique technology of beryllium vacuum distillation, which allows to produce reactor grades of beryllium with a low content of metallic impurities. At present Ulba plant does not depend on raw materials suppliers. The quantity of stored raw materials and semi-products will allow to provide a 25-years work of beryllium production at a full capacity. The plant has a satisfactory experience in solving ecological problems, which could be useful in ITER program. (author)

  6. Characterization of tool wear in high-speed milling of hardened powder metallurgical steels

    OpenAIRE

    Klocke, Fritz; Arntz, Kristian; Cabral, Gustavo Francisco; Stolorz, Martin; Busch, Marc

    2011-01-01

    In this experimental study, the cutting performance of ball-end mills in high-speed dry-hard milling of powder metallurgical steels was investigated. The cutting performance of the milling tools was mainly evaluated in terms of cutting length, tool wear, and cutting forces. Two different types of hardened steels were machined, the cold working steel HS 4-2-4 PM (K490 Microclean/66 HRC) and the high speed steel HS 6-5-3 PM (S790...

  7. Magnetic spherules from the soils near the slag dump of the Nizhniy Tagil metallurgical plant

    Directory of Open Access Journals (Sweden)

    A. B. Makarov

    2017-12-01

    Full Text Available Magnetic spherules, which are widespread in soils, can have different origins, but spherules with cosmic origin are the most studied. At that, functioning of numerous industrial enterprises of metallurgical profile, thermal power stations, and motor transport can be their origin. According to the data of previous researchers, spherical magnetic particles in soils can serve as an indicator for quantitative assessment of erosion-accumulative phenomena. The authors studied magnetic spherules, isolated from soil samples taken near the dump of blast furnace and metallurgical slags of a large Nizhny Tagil metallurgical plant located on the left bank of the Olkhovka river, functioning since 1949. The way the dump forms is by draining slag along the slope. Consequently, adjacent territories are exposed to a significant dust load, associated with increased concentrations of a number of heavy metals: chromium, iron, manganese, vanadium, copper and zinc. The study of magnetic spherules performed for samples of soils taken at a distance of 50 and 100 m to the west of the dump showed that the content of magnetic fraction in them was 15.1 and 11.7% respectively, of the mineral part of the samples. The authors studied magnetic spherules on a scanning microscope JEOL JSM 6390LV, an at that provide their morphology and the chemical composition of magnetic spherules (18 analyzes and aggregates on their surface (5 analyzes. Based on the presence of characteristic impurity elements, there are the following varieties: zinc, manganese, vanadium, determined by the peculiarities of metallurgical processes. Low concentrations of spherules in soils do not allow considering them as a significant source of pollution of natural environment, only a slight increase in the content of heavy metals characteristic for them is possible.

  8. Metallurgical Characterization of Reduced Activation Martensitic Steel F-82H Modified

    International Nuclear Information System (INIS)

    Fernandez, P.; Lapena, J.; Lancha, A.M.; Gomez-Briceno, D.; Schirra, M.

    1999-12-01

    During 1995-1998 within of research and development programs on reduced ferritic/martensitic steels for fusion, metallurgical characterization of 8Cr-2WVTa steel, denominated F-28H modified, have been carried out. The work has focused on studying the microstructural and mechanical (tensile, creep, low cycle fatigue and charpy) characteristics of as-received state and aged material in the temperature range 300 degree centigrade to 600 degree centigrade for periods up to 5000 h. (Author) 45 refs

  9. Metallurgical bond between magnesium AZ91 alloy and aluminium plasma sprayed coatings

    Czech Academy of Sciences Publication Activity Database

    Kubatík, Tomáš František; Pala, Zdeněk; Neufuss, Karel; Vilémová, Monika; Mušálek, Radek; Stoulil, J.; Slepička, P.; Chráska, Tomáš

    2015-01-01

    Roč. 282, November (2015), s. 163-170 ISSN 0257-8972 R&D Projects: GA ČR(CZ) GP14-31538P Institutional support: RVO:61389021 Keywords : Plasma spraying * AZ91 magnesium alloy * Aluminium * Metallurgical bond * X-ray diffraction Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.139, year: 2015 http://www.sciencedirect.com/science/article/pii/S0257897215303297

  10. Graduates mining and metallurgical specialty in professional and economic spheres of society (Dnepropetrovsk region)

    OpenAIRE

    M. V. Mosondz

    2015-01-01

    The paper analyzes the process of inclusion graduates of mining and metallurgical complex (MMC) to professional and economic spheres of society; attitude of employers to hire graduates; barriers to hiring young professionals; evaluation indicators of successful graduates of vocational integration. Revealed a rather high level of professional work (64%); positive assessment of the benefits of education; greatest satisfaction such conditions as stable income, matching specialty; insufficient...

  11. Metallurgical flow recognition by random signal analysis of stress wave emissions

    International Nuclear Information System (INIS)

    Woodward, B.

    1973-01-01

    The present study involves detailed random signal analysis of individual 'bursts' of emission with objective of 'reading' their frequency spectra to identify specific metallurgical mechanisms. Mild steel unnotched testpieces were used in the early stages of development of this research. From a fracture mechanics point of view this research could lead to a powerful nondestructive testing device allowing identification of interior, instead of only surface, deformation mechanisms. (author)

  12. Grinding-induced metallurgical alterations in the binder phase of WC-Co cemented carbides

    OpenAIRE

    Yang, Jing; Roa Rovira, Joan Josep; Schwind, Martin; Odén, M.; Johansonn Joesaar, M. P.; Llanes Pitarch, Luis Miguel

    2017-01-01

    The metallic binder phase dictates the toughening behavior of WC-Co cemented carbides (hardmetals), even though it occupies a relative small fraction of the composite. Studies on deformation and phase transformation of the binder constituent are scarce. Grinding represents a key manufacturing step in machining of hardmetal tools, and is well-recognized to induce surface integrity alterations. In this work, metallurgical alterations of the binder phase in ground WC-Co cemented carbides have be...

  13. Electric arc spraying for restoration and repair of metallurgical equipment parts

    Directory of Open Access Journals (Sweden)

    В’ячеслав Олександрович Роянов

    2016-07-01

    Full Text Available It has been shown that the electric arc spraying with the use of powder wires can be used to repair and restore parts of metallurgical equipment. The technology of spraying parts by means of the cored wire Steelcored M8TUV; T462MMIN5 and combinations of steel and aluminum wires to restore shaft-gears, shaft-beams, cranes axles for the foundry of the Moldavian Metallurgical Plant has been introduced. The composition of the flux-cored wires MMP-2,3 developed at the Department of Equipment and welding production technology of PSTU that provides the required hardness and adhesion of the coating and the substrate have been shown and the results of the coatings properties studies have been published. Studies have shown matching properties of the coatings to be used for details of the metallurgical equipment working under difficult conditions, including the rolls of rolling mills. Cored wire was used for pilot plating of the rolls surface of the skin-rolling stand at the cold-rolling mill at Illich Steel and Iron Works, Mariupol. Residual coating thickness ranged from 15 to 25 microns. Strip sized 0,9 × 1025 mm has been rolled, the squeezing is equal to 0,8...1,0%.

  14. The two faces of coal : uncertainty the common prospect for metallurgical and thermal coal

    International Nuclear Information System (INIS)

    Zlotnikov, D.

    2010-01-01

    Although the methods of producing thermal and metallurgical coal are the same, metallurgical coal is destined to cross the world for steel manufacturing and thermal coal is destined for power plants close to where it was mined. This article discussed the factors influencing the price of these 2 coals. The production of thermal coal can remain steady during an economic crisis because coal-fired power plants generally provide low-cost-base-load electricity that remains stable during economic cycles. However, the demand for metallurgical coal is more volatile during an economic crisis because it is directly related to the demand for steel products in the construction and automotive industry, which are very sensitive to the state of the economy. There have been recent indications that Canada's export market for thermal coal is on the rise. In 2008, China became a net importer of coking coal. China's need for more coal to fuel its growing economy despite the global economic slowdown has meant that producers are diverting excess supply from European markets to China. Higher-end thermal coal offers low sulphur content and higher energy content, both desirable traits for power utilities facing strict emissions control. In addition to having huge reserves of very high-quality coal that is becoming increasingly important to China, Canada has the advantage of having the available transportation capacity in its west coast terminals and on its rail network. 3 figs.

  15. Analysis of metallurgical aspects and their role in processing and ...

    African Journals Online (AJOL)

    ... Gibbs free energy of dissociation of the γ matrix to form γ′, nucleation rate, effective diffusivity and interfacial energy. Nucleation methods and effect of cooling rate on the final phase structure have been analyzed. Co based superalloys have been studied as a potential and promising material for aerospace applications.

  16. A two-step leaching method designed based on chemical fraction distribution of the heavy metals for selective leaching of Cd, Zn, Cu, and Pb from metallurgical sludge.

    Science.gov (United States)

    Wang, Fen; Yu, Junxia; Xiong, Wanli; Xu, Yuanlai; Chi, Ru-An

    2018-01-01

    For selective leaching and highly effective recovery of heavy metals from a metallurgical sludge, a two-step leaching method was designed based on the distribution analysis of the chemical fractions of the loaded heavy metal. Hydrochloric acid (HCl) was used as a leaching agent in the first step to leach the relatively labile heavy metals and then ethylenediamine tetraacetic acid (EDTA) was applied to leach the residual metals according to their different fractional distribution. Using the two-step leaching method, 82.89% of Cd, 55.73% of Zn, 10.85% of Cu, and 0.25% of Pb were leached in the first step by 0.7 M HCl at a contact time of 240 min, and the leaching efficiencies for Cd, Zn, Cu, and Pb were elevated up to 99.76, 91.41, 71.85, and 94.06%, by subsequent treatment with 0.2 M EDTA at 480 min, respectively. Furthermore, HCl leaching induced fractional redistribution, which might increase the mobility of the remaining metals and then facilitate the following metal removal by EDTA. The facilitation was further confirmed by the comparison to the one-step leaching method with single HCl or single EDTA, respectively. These results suggested that the designed two-step leaching method by HCl and EDTA could be used for selective leaching and effective recovery of heavy metals from the metallurgical sludge or heavy metal-contaminated solid media.

  17. Metallurgical factors of pressure vessel steel tensile strength

    International Nuclear Information System (INIS)

    Bocquet, P.; Buisine, D.; Dunand-Roux, L.

    1997-01-01

    This article gives the main microstructural factors (grain, quenched structure) and the embrittlement phenomena to take into account in order to improve the tensile strength. Moreover, the effect of chemical or structural discontinuities that are the segregated zones on resilience is quantified. The advances are described and their contribution to the increasing safety margins is shown. (O.M.)

  18. Diversity management – a tool to improve a metallurgic enterprise

    Directory of Open Access Journals (Sweden)

    A. Wziątek-Staśko

    2013-01-01

    Full Text Available Global recognition of the Diversity Management concept is growing day by day and he is one of the most popular business areas of the past two decades. This article emphasises the key role played by diversity management in the process of optimising economic and social effectiveness of an enterprise, with a particular emphasis on the importance of the strategy in the operations of ArcelorMittal.

  19. Metallurgical and acoustical characterization of a hydroformed, 304 stainless steel, Caribbean-style musical pan

    International Nuclear Information System (INIS)

    Murr, L.E.; Gaytan, S.M.; Lopez, M.I.; Bujanda, D.E.; Martinez, E.Y.; Whitmyre, G.; Price, H.

    2008-01-01

    We report herein the metallurgical and acoustical characterization of hydroformed 304 stainless steel, Caribbean pans. These pans were fully tuned to chromatic tones and compared to a manufactured, low-carbon, Caribbean steel pan standard. Hydroformed platforms had a Vickers microindentation hardness of HV 345, which was reduced by annealing during pan fabrication to HV 270. Skirts welded to the hydroformed head had a microindentation hardness of HV 440. Microstructural characterization by light optical metallography and transmission electron microscopy illustrated microstructures (including grain structures) characteristic of these pan microindentation hardnesses

  20. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report: Third quarter 1993

    International Nuclear Information System (INIS)

    1993-12-01

    During third quarter 1993, samples from AMB groundwater monitoring wells at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Eight parameters exceeded standards during the quarter. As in previous quarters, tetrachloroethylene and trichloroethylene exceeded final Primary Drinking Water Standards; and aluminum, iron, lead, manganese, pH, and total organic halogens exceeded the Savannah River Site Flag 2 criteria in one or more of the wells. Groundwater flow direction and rate in the water-table unit were similar to previous quarters

  1. Options of utilizing steelmaking dust in a non-metallurgical industry

    Directory of Open Access Journals (Sweden)

    T. Lis

    2012-04-01

    Full Text Available Recycling of by-products of the steelmaking process in electric arc (EAF furnaces is an important activity from the perspective of environmental protection as well as the steelmaking industry itself. This article is a discussion concerning the selected research results in terms of utilisation of steelmaking dusts containing 4 - 12 % of zinc in manufacture of cement bricks, ceramic construction materials as well as colored glass products. The research conducted has implied that using steelmaking dusts in non-metallurgical industries is both possible and reasonable.

  2. Selection of human capital in metallurgical companies using information technology (IT

    Directory of Open Access Journals (Sweden)

    I. Iancu

    2013-10-01

    Full Text Available Personnel selection is a process that takes place in a company in order to have better business performance and competitive advantage. Nowadays, companies have realized the importance of human capital as a necessity for survival in today’s competitive market. There are several methods for selecting staff, but this paper seeks to demonstrate that this selection can be done with the help of an expert system. Metallurgical companies face even greater challenges for managing personnel selection. This research will discover and test the key elements of management personnel selection and implementation of an expert system.

  3. Metallurgical reactions in the coalescence zone between a reinforcement and a base metal in reinforced brazed joints

    Directory of Open Access Journals (Sweden)

    Zorc, B.

    2004-12-01

    Full Text Available A reinforcement wire added to a brazed joint strongly improves the properties of the joint, i.e., its strength, toughness and resistance to crack initiation and propagation. This effect, however, can be achieved only if the reinforcement wire is of a suitable shape, from an appropriate material as regards the base metal and the brazing alloy and it coalesces strongly and toughly with the base metal. The properties of such a joint depend on the reinforcement wire and not on the brazing alloy. The most favourable reinforcement shape was determined. Metallurgical reactions among the base metal, the brazing alloy, and the reinforcement were studied.

    La armadura, añadida a las uniones fuertemente soldadas, mejora considerablemente las características de la unión, es decir, su dureza, tenacidad y resistencia frente a la formación y propagación de la grieta separada. Se puede alcanzar dicho resultado solamente si el alambre de la armadura tiene la forma apropiada, está formado con el material adecuado (acorde al material de base y la unión y se funde de manera fuerte y tenaz con el material de base. Las propiedades de la unión mencionada, dependen del alambre de la armadura y no de la soldadura. Se determina la forma más ventajosa de la armadura y se investigan las reacciones metalúrgicas entre el material de base, la soldadura y la armadura.

  4. [Three years of work-related accidents in a metallurgic plant: ways to its understanding].

    Science.gov (United States)

    Gonçalves, Cláudia Giglio de Oliveira; Dias, Adriano

    2011-02-01

    The objective of this study is to describe, by quantitative and qualitative methods, industrial accidents occurred during three years in a metallurgic plant in the rural area to understand the possible causes. It is a case study in a metallurgic plant where 336 accidents were studied in a 3-year period by means of three procedures: analysis of accidents' registers, interviews with 166 hurt workers, and the organization of Focal Groups (111 workers) for discussion. The ratio of yearly incidence of accidents was 16.9%; 75 cases required more than 15 out-of-work days; 51.2% occurred in the morning and affected boilermakers (48.2%). Among the interviewed workers, average schooling was 8.8 years, age ranged from 31-50 years (55.4%), 64.5% of workers had already suffered more than one accident. Besides, workers exposed to intense noise (+ 90 dBA) were the most affected (53%). In the focal groups, perceptions and feelings of workers regarding the accidents were identified that had not appeared in the previous stages. It can be concluded that focal groups allow for a better identification of factors that may contribute for accidents such as performance pressures, extra-hours of work, low wages, and precarious conditions of work and work organization.

  5. Metallurgical study of stress corrosion in aqueous media of alloy 600 (NC15Fe)

    International Nuclear Information System (INIS)

    Garriga-Majo, Denis

    1993-01-01

    The development of intergranular cracks have been noticed in steam generator tubes made of alloy 600. These cracks result in tube embrittlement, and several actions have been implemented to try to improve tube strength, mainly by reducing the applied mechanical solicitations. For given temperature, chemistry and mechanical solicitations, the alloy sensitivity seems to depend on its micro-structural condition. Thus, after a general description of stress corrosion cracking phenomena, the main existing theories are reviewed as well as means to reproduce these cracking phenomena in laboratory. The author addresses general and microstructure properties of Alloy 600, metallurgical, electrochemical or mechanical parameters which govern its stress corrosion cracking behaviour, and different theories proposed to model and predict this behaviour. In the second part, the author studies the structure of Alloy 600 tubes before their installation in the steam generator: metallurgical study, search for parameters enabling the prediction of tube microstructure and tensile characteristics, study of the origin of microstructure differences with respect to tube fabrication batch. The third part addresses the study of Alloy 600 plasticity and creep with respect to its micro-structural condition, with a particular attention to material deformation mechanisms at grain boundaries. The fourth part reports the analysis of the stress corrosion behaviour of steam generator tubes in pure water and in primary environment [fr

  6. Relation between the optical and metallurgical properties of polished molybdenum mirrors

    Science.gov (United States)

    Bennett, J. M.; Wong, S. M.; Krauss, G.

    1980-10-01

    A study has been performed to determine the correlation among the microstructure, metallurgical processing, and optical surface finish of commercially available types of molybdenum (Mo) bar and plate and 0.5-mm thick Mo sheet. Specimens of bar and plate stock produced from low-carbon vacuum-arc Mo or powder-metallurgy-processed Mo, as well as TZM(Ti-Zr-Mo) Mo alloy, were in the form of 3.86-cm diam disks. In addition, typical cross-rolled sheet specimens were produced from powder-metallurgy-processed Mo that had a very fine grain structure and a high degree of texture. Specimens were extensively characterized both optically and metallurgically. It was found that well-polished surfaces have surface topographies directly related to the microstructure and hence to the processing of the material. In sheet material having a well-developed texture, the polishability appeared to be independent of texture, and the grain size did not result in a lower scatter surface. It was concluded that the optimum type of Mo to use for smooth low-scatter mirrors is low-carbon vacuum-arc-cast plate or sheet material.

  7. Occupational exposure in South African metallurgical plants and industries involving naturally occurring radionuclides

    International Nuclear Information System (INIS)

    Kruger, I.D.

    2002-01-01

    South Africa has a very large mining and minerals processing industry exploiting a variety of ores and minerals containing elevated levels of NORM. The industry employs more than 300,000 persons. Doses have been assessed to workers in the mining industry in South Africa. In the gold mining industry radon measurements have been performed since the early 1970s. Regulations have been in force since 1990. The mean annual dose to underground gold mine workers, mostly from radon progeny, is about 5 mSv with maximum doses exceeding 20 mSv. The maximum annual dose to surface workers in gold mines is 5 mSv. In South African coal mines the mean annual dose from inhalation of radon decay products has been estimated from limited radon concentration measurements to be about 0.6 mSv. In the phosphoric acid and fertilizer production industry the doses to the workers do not exceed 6 mSv/y. There are 3 mineral sands operations in South Africa, for which the maximum annual dose to workers is 3 mSv. One open pit copper mine contains elevated levels of U, which is extracted as a by-product. The maximum annual doses to workers are 5 mSv for workers in the mine and 20 mSv for workers in the metallurgical plant. Worker doses in the metallurgical plant have since been reduced with the introduction of radiation protection measures

  8. Metallurgical characterization of pulsed current gas tungsten arc, friction stir and laser beam welded AZ31B magnesium alloy joints

    International Nuclear Information System (INIS)

    Padmanaban, G.; Balasubramanian, V.

    2011-01-01

    This paper reports the influences of welding processes such as friction stir welding (FSW), laser beam welding (LBW) and pulsed current gas tungsten arc welding (PCGTAW) on mechanical and metallurgical properties of AZ31B magnesium alloy. Optical microscopy, scanning electron microscopy, transmission electron microscopy and X-Ray diffraction technique were used to evaluate the metallurgical characteristics of welded joints. LBW joints exhibited superior tensile properties compared to FSW and PCGTAW joints due to the formation of finer grains in weld region, higher fusion zone hardness, the absence of heat affected zone, presence of uniformly distributed finer precipitates in weld region.

  9. Possibilities of Formation of Dioxins and Furans in Metallurgical Processes as well as Methods of their Reduction

    Directory of Open Access Journals (Sweden)

    Holtzer, M.

    2007-01-01

    Full Text Available The metallurgical industry, among others, generates various kinds of wastes: gaseous, dusts, wastes and sewage. Special attention of the European Union is directed towards the elimination or significant reduction of the gaseous-dust contamination emissions including the most hazardous compounds, such as dioxins and furans. In the article the sources of dioxins and furans in metallurgical industry are described along with the reduction methods of these pollutants. Particularly the activities recommended as the Best Available Techniques (BAT in order to reduce the PCDD/PCDF emission from sintering processes, non-ferrous metallurgy and foundry engineering have been presented.

  10. Project development for mining-metallurgical complexes for production of uranium concentrates - an analysis and a methodology

    International Nuclear Information System (INIS)

    Ajuria G, S.; Blanco P, B.; Pena A, J.; Manzanera Q, C.

    1978-10-01

    Activities comprising the development of a project for a mining-metallurgical complex for production of uranium concentrates, from sampling and evaluation of an orebody until plant start-up, are analyzed. The analysis of the orebody, characterization of the ore, bench scale and pilot plant metallurgical studies, environmental studies and economic analyses of the project are described. The mining project and mine preparation and engineering and construction of the plant are reviewed in less detail. The estimated time lapse for the development of a typical project under ideal conditions is 66 months. A bar diagram is included showing an approximate timetable for each activity. (author)

  11. Measures to restore metallurgical mine wasteland using ecological restoration technologies: A case study at Longnan Rare Earth Mine

    Science.gov (United States)

    Rao, Yunzhang; Gu, Ruizhi; Guo, Ruikai; Zhang, Xueyan

    2017-01-01

    Whereas mining activities produce the raw materials that are crucial to economic growth, such activities leave extensive scarring on the land, contributing to the waste of valuable land resources and upsetting the ecological environment. The aim of this study is therefore to investigate various ecological technologies to restore metallurgical mine wastelands. These technologies include measures such as soil amelioration, vegetation restoration, different vegetation planting patterns, and engineering technologies. The Longnan Rare Earth Mine in the Jiangxi Province of China is used as the case study. The ecological restoration process provides a favourable reference for the restoration of a metallurgical mine wasteland.

  12. Detection of contaminated metallurgical scrap at borders: a proposal for an 'investigation level'

    International Nuclear Information System (INIS)

    Duftschmid, K.E.

    1999-01-01

    In 1995 the IAEA started a program to combat illicit trafficking in nuclear and other radioactive materials which includes the problem of cross-border movement of contaminated metallurgical scrap. A major activity in this program is the elaboration of a Safety Guide on 'Preventing, Detecting and Responding to Illicit Trafficking', co-sponsored by the World Customs Organization (WCO) and INTERPOL. The guide will provide advice to the Member States, in particular on technical and administrative procedures for detection of radioactive materials at borders. Radiation monitoring systems for contaminated scrap metals have been successfully used in steel plants and larger scrap yards since several years and suitable products are on the market today. Using sophisticated software and dynamic scanning techniques such systems allow for detection of an artificial increase in radiation background level as low as by 20%, even if the natural background signal is substantially suppressed by the vehicle itself entering the monitor. However, the measurement conditions at borders are essentially different from those in plants. Large traffic crossing major borders limits the time for detection and response to a few seconds and multiple checks are nearly impractical. Shielded radioactive sources - even of high activity - which are deeply buried in scrap, cannot be detected without unloading the vehicle, a procedure generally ruled out at borders. Highly sensitive monitoring systems necessarily cause frequent false alarms or nuisance alarms due to innocent radioactive materials such as naturally occurring radioactivity e.g. in fertilizers, scale in pipes used in the oil industry or medical radioisotopes. A particular, rather frequent problem is the unnecessary reject of scrap transports on borders due to the inherent low level contamination of steel with 60 Co, even in sheet metal used for lorries or railroad cars. Such contamination can easily be caused by the routine method to control

  13. Development of advanced high strength tantalum base alloys. Phase 3: Influence of metallurgical condition on the mechanical properties of ASTAR-811C sheet

    Science.gov (United States)

    Ammon, R. L.; Buckman, R. W., Jr.; Harrod, D. L.

    1972-01-01

    Metallurgical condition was shown to have a significant effect on the creep properties of ASTAR-811C (Ta-8W-1Re-0.7Hf-0.025C) sheet. Cold worked material exhibited creep rates 30 times higher than solution annealed material and 10 times greater than for recrystallized material. Both grain size and the carbide morphology changes as the final annealing temperature was raised from 3000 F to 3600 F. However, the lowest creep rates were achieved for material which retained the high temperature form of the Ta2C precipitate. Samples with GTA weldments had essentially identical properties as recrystallized base metal. Cooling rates from 3600 F of 5, 50, and 800 F deg/min. had little effect on the 2000 and 2400 F creep behavior of ASTAR-811C.

  14. Reconstructing the ecological impacts of eight decades of mining, metallurgical, and municipal activities on a small boreal lake in northern Canada.

    Science.gov (United States)

    Doig, Lorne E; Schiffer, Stephanie T; Liber, Karsten

    2015-07-01

    As a result of long-term metal mining and metallurgical activities, the sediment of Ross Lake (Flin Flon, MB, Canada) is highly contaminated with metals and other elements. Although the effluents likely were discharged into Ross Lake as early as the late 1920s, lake biophysical data were not collected until 1973, more than 4 decades after the onset of mining and municipal activities. The early influence of these activities on the ecology of Ross Lake is unknown, as are the effects of improvements to metallurgical effluent quality and discontinuation of municipal wastewater discharge into the lake's north basin. To address this knowledge gap, analyses typical of paleolimnological investigations were applied to cores of sediment collected in 2009 from the south basin of Ross Lake. Stratigraphic analyses of physicochemical sediment characteristics (e.g., the concentrations of metals and other elements, organic C, total N, and δ(13)C and δ(15)N values) and subfossil remains (diatoms, Chironomidae, Chaoborus, and Cladocera) were used to infer historical biological and chemical changes in Ross Lake. With the onset of mining activities, concentrations of various elements (e.g., As, Cr, Cu, Zn, and Se) increased dramatically in the sediment profile, eventually declining with improved tailings management. Nevertheless, concentrations of metals in recent sediments remain elevated compared with pre-industrial sediments. Constrained cluster analyses demonstrated distinct pre-industrial and postindustrial communities for both the diatoms and chironomids. The biodiversity of the postindustrial diatom assemblages were much reduced compared with the pre-industrial assemblages. The postindustrial chironomid assemblage was dominated by Chironomus and to a lesser extent by Procladius, suggesting that Ross Lake became a degraded environment. Abundances of Cladocera and Chaoborus were severely reduced in the postindustrial era, likely because of metals toxicity. Overall, improvements

  15. Optimization Review: Bunker Hill Mining and Metallurgical Complex Superfund Site, Central Treatment Plant (CTP), Kellogg, Shoshone County, Idaho

    Science.gov (United States)

    The Bunker Hill Mining and Metallurgical Complex Superfund Site includes all areas of the Coeur d’Alene Basin where mining-related contamination occurred and encompasses a 21-square mile “Box” along Interstate 90 surrounding the former smelter complex.

  16. Metallurgical source-contribution analysis of PM10 annual average concentration: A dispersion modeling approach in moravian-silesian region

    Directory of Open Access Journals (Sweden)

    P. Jančík

    2013-10-01

    Full Text Available The goal of the article is to present analysis of metallurgical industry contribution to annual average PM10 concentrations in Moravian-Silesian based on means of the air pollution modelling in accord with the Czech reference methodology SYMOS´97.

  17. Morphology, chemistry and distribution of neoformed spherulites in agricultural land affected by metallurgical point-source pollution

    NARCIS (Netherlands)

    Leguedois, S.; Oort, van F.; Jongmans, A.G.; Chevalier, P.

    2004-01-01

    Metal distribution patterns in superficial soil horizons of agricultural land affected by metallurgical point-source pollution were studied using optical and electron microscopy, synchrotron radiation and spectroscopy analyses. The site is located in northern France, at the center of a former entry

  18. Explosion bonding of dissimilar materials for fabricating APS front end components: Analysis of metallurgical and mechanical properties and UHV applications

    International Nuclear Information System (INIS)

    Li, Yuheng; Shu, Deming; Kuzay, T.M.

    1994-01-01

    The front end beamline section contains photon shutters and fixed masks. These components are made of OFHC copper and GlidCOP AL-15. Stainless steels (304 or 316) are also used for connecting photon shutters and fixed masks to other components that operate in the ultrahigh vacuum system. All these dissimilar materials need to be joined together. However, bonding these dissimilar materials is very difficult because of their different mechanical and thermal properties and incompatible metallurgical properties. Explosion bonding is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bond between two or more similar or dissimilar materials. No intermediate filler metal, for example, a brazing compound or soldering alloy, is needed to promote bonding, and no external heat need be applied. A study of the metallurgical and mechanical properties and YGV applications of GlidCop AL-15, OFHC copper, and 304 stainless steel explosion-bonded joints has been done. This report contains five parts: an ultrasonic examination of explosion-bonded joints and a standard setup; mechanical-property and thermal-cycle tests of GlidCop AL-15/304 stainless steel explosion-bonded joints; leak tests of a GlidCop AL-15/304 stainless steel explosion-bonded interfaces for UHV application; metallurgical examination of explosion-bonded interfaces and failure analysis, and discussion and conclusion

  19. Mechanical fasteners used in historical Siberian shipbuilding: perspectives for metallurgical analysis

    Science.gov (United States)

    Goncharov, A. E.; Mednikov, D. M.; Karelin, N. M.; Nasyrov, I. R.

    2017-10-01

    Recent discoveries of shipwrecked vessels in the northern reaches of the river Yenisei led to a number of questions concerning the history of shipbuilding in Siberia and the technical features of the first vessels of the industrial era to navigate the Northern Sea Route and the Yenisei. One of these questions addresses the features of mechanical fasteners used in the construction of the Siberian vessels. The answer to this question may provide information on how the first vessels, constructed in Siberia during the 1870’s, were able to sail the high seas of the Arctic Ocean and reach European ports. In this paper, we provide a description of iron mechanical fasteners obtained from one shipwrecked vessel and discuss on the perspectives of a metallurgical analysis This research has been funded by a grant of the Russian Fund of Humanities Research (Russian Fund of Fundamental Research) and the Krasnoyarsk Regional Science Fund under Grant number 16-11-24010.

  20. Arsenic precipitation from metallurgical effluents; Precipitacion de arsenico desde efluentes metalurgicos

    Energy Technology Data Exchange (ETDEWEB)

    Navarro, P.; Vargas, C.; Araya, E.; Martin, I.; Alguacil, F. J.

    2004-07-01

    In the mining-metallurgical companies different liquid effluents are produced, which can contain a series of dissolved elements that are considered dangerous from an environmental point of view. One of these elements is the arsenic, especially in the state of oxidation +5 that can be precipitated as calcium or iron arsenate. To fulfil the environmental requests it should have in solution a content of arsenic lower than 0,5 mg/l and the obtained solid product should be very stable under the condition in which it will be stored. this work looks for the best conditions of arsenic precipitation, until achieving contents in solution lower than such mentioned concentration. Also, the stability of the precipitates was studied. (Author) 7 refs.

  1. Utilizing of the metallurgical slag for production of cementless concrete mixtures

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-10-01

    Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

  2. Powder metallurgical high performance materials. Proceedings. Volume 1: high performance P/M metals

    International Nuclear Information System (INIS)

    Kneringer, G.; Roedhammer, P.; Wildner, H.

    2001-01-01

    The proceedings of this sequence of seminars form an impressive chronicle of the continued progress in the understanding of refractory metals and cemented carbides and in their manufacture and application. There the ingenuity and assiduous work of thousands of scientists and engineers striving for progress in the field of powder metallurgy is documented in more than 2000 contributions covering some 30000 pages. The 15th Plansee Seminar was convened under the general theme 'Powder Metallurgical High Performance Materials'. Under this broadened perspective the seminar will strive to look beyond the refractory metals and cemented carbides, which remain at its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. (author)

  3. Method of purifying metallurgical grade silicon employing reduced pressure atmospheric control

    Science.gov (United States)

    Ingle, W. M.; Thompson, S. W.; Chaney, R. E. (Inventor)

    1979-01-01

    A method in which a quartz tube is charged with chunks of metallurgical grade silicon and/or a mixture of such chunks and high purity quartz sand, and impurities from a class including aluminum, boron, as well as certain transition metals including nickel, iron, and manganese is described. The tube is then evacuated and heated to a temperature within a range of 800 C to 1400 C. A stream of gas comprising a reactant, such as silicon tetrafluoride, is continuously delivered at low pressures through the charge for causing a metathetical reaction of impurities of the silicon and the reactant to occur for forming a volatile halide and leaving a residue of silicon of an improved purity. The reactant which included carbon monoxide gas and impurities such as iron and nickel react to form volatile carbonyls.

  4. Leaching of nickel and copper from soil contaminated by metallurgical dust.

    Science.gov (United States)

    Barcan, Valery

    2002-04-01

    The paper presents the results of the laboratory percolation experiment simulated soil contamination by emissions from a Ni-Cu smelter. Humus (Ao horizon) columns were transferred to lysimeters from an illuvial, humic, ferriferous forest podzol site. Fine metallurgical dust containing Ni and Cu was layered on the columns and irrigated with sulphuric acid solutions at pH 3, 4, 5, and 6. Irrigation for 19 months indicated that the leaching of metals down the humus column was greatest at pH 6. Calculations indicated that it would take 160-270 years for complete leaching of Ni from the Ao layer, and 100-200 years for Cu, depending on the dust composition. Natural decontamination of affected soils will take centuries.

  5. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report. Second quarter 1994

    Energy Technology Data Exchange (ETDEWEB)

    1994-09-01

    During second quarter 1994, samples from AMB groundwater monitoring wells at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for selected heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Three parameters exceeded standards during the quarter. As in previous quarters, tetrachloroethylene and trichloroethylene exceeded final Primary Drinking Water Standards. Total organic halogens exceeded the Savannah River Site (SRS) Flag 2 criteria in two of the wells. Groundwater flow direction and rate in the M-Area Aquifer Zone were similar to previous quarters. Conditions affecting determination of groundwater flow directions and rates in the Upper Lost Lake Aquifer Zone, Lower Lost Lake Aquifer Zone, and the Middle Sand Aquifer Zone of the Crouch Branch Confining Unit were also similar to previous quarters. During second quarter 1994, SRS received SCDHEC approval for five point-of-compliance wells and two plume definition wells near the Met Lab HWMF. Field work has begun on this project.

  6. Change of the layout of an office of a metallurgical company: simple projects, big solutions.

    Science.gov (United States)

    Duarte, Luiz Carlos da Silva; Eckhardt, Moacir; da Motta, Giordano Paulo

    2012-01-01

    The posture, a good organization and the proper layout of the environment and workplaces have a positive influence on the income of an employee. To develop the work it is used a methodology that addressed the study phases of the theory involving the subject, description of the current situation, preparation of conceptions, choice of design, implementation and reporting of results. Through the project of "Change of the layout of an office of a metallurgical company" there was an intervention in these reported aspects providing improvements in the office, regarding ergonomic, layout, workplace and lighting issues, bringing welfare to the official, with the intent to improve its performance within the company and facilitating its actions, as the company's customer service. The results provided improvements in layout, in the workplace and especially in comfort for the human resources that perform their activities.

  7. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report. First quarter 1995

    International Nuclear Information System (INIS)

    1995-06-01

    During first quarter 1995, samples from AMB groundwater monitoring wells at the Metallurgical Laboratory Hazardous Waste Management Facility (Met Lab HWMF) were analyzed for selected heavy metals, field measurements, radionuclides, volatile organic compounds, and other constituents. Six parameters exceeded standards during the quarter. As in previous quarters, tetrachloroethylene and trichloroethylene exceeded final Primary Drinking Water Standards (PDWS). Total organic halogens exceeded its Savannah River Site (SRS) Flag 2 criterion during first quarter 1995 as in fourth quarter 1994. Aluminum, iron, and manganese, which were not analyzed for during fourth quarter 1994, exceeded the Flag 2 criteria in at least two wells each during first quarter 1995. Groundwater flow direction and rate in the M-Area Aquifer Zone were similar to previous quarters. Conditions affecting the determination of groundwater flow directions and rates in the Upper Lost Lake Aquifer Zone, Lower Lost Lake Aquifer Zone, and the Middle Sand Aquifer Zone of the Crouch Branch Confining Unit were also similar to previous quarters

  8. DIFFERENCES OF COMMITMENT BETWEEN GENERATIONS X AND Y – A STUDY IN A METALLURGICAL INDUSTRY

    Directory of Open Access Journals (Sweden)

    Fábio Teodoro Tolfo Ribas

    2015-06-01

    Full Text Available The way each generation acts in society and in organizations is always a matter of study and appreciation (LOMBARDIA; STEIN & PIN, 2008. Thus, this study aimed to examine the organizational commitment in its affetctive, instrumental and normative dimensions in different generational groups (X and Y of Metallurgical Industry in the city of Caxias do Sul (RS. The research is descriptive and quantitative in nature. To reach its objective it uses a validated questionnaire, based on Ribas 2010, with 96 professional of the administrative sector. The results identify that the respondents have very similar approaches regarding affective, instrumental and normative commitment perceptions. Still, it was noticed that the highest means for both generations, were obtained in the construct of affective commitment. The clearest difference emerged in the focus of instrumental commitment, which determines the individual’s need to remain in business.

  9. Powder metallurgical high performance materials. Proceedings. Volume 2: P/M hard materials

    International Nuclear Information System (INIS)

    Kneringer, G.; Roedhammer, P.; Wildner, H.

    2001-01-01

    The proceedings of these seminars form an impressive chronicle of the continued progress in the understanding of refractory metals and cemented carbides and in their manufacture and application. There the ingenuity and assiduous work of thousands of scientists and engineers striving for progress in the field of powder metallurgy is documented in more than 2000 contributions covering some 30000 pages. The 15 th Plansee Seminar was convened under the general theme 'Powder Metallurgical High Performance Materials'. Under this broadened perspective the seminar will strive to look beyond the refractory metals and cemented carbides, which remain at its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. (author)

  10. Metallurgical and Chemical Characterization of Bronze Remains Found at the Houhe Site in Shanxi Province, China

    Science.gov (United States)

    Mu, D.; Nan, P. H.; Wang, J. Y.; Song, G. D.; Luo, W. G.

    2015-07-01

    This study attempts to determine the metallurgical and chemical characteristics of Chinese bronze artifacts from the early Iron Age by taking the bronze artifacts from the Houhe site as an example. The bronze artifacts included vessels, buckles, mirrors, and bells. Elemental compositions of 10 Chinese bronze artifacts from the Houhe site were determined by an x-ray fluorescence system. Microstructures were observed by a polarizing microscope. Most of the artifacts were cast and lacked external evidence of secondary processing. The copper content of the vessels is higher than the other samples, and the copper content of buckles is the lowest. High tin content is a distinctive characteristic of the mirrors. Through comparisons, bells show a decline in the content of copper from the Western Zhou dynasty to the early Han dynasty, and the content of lead increased over time. Combined with historical studies, the findings show that there may have been industrial standards for bronze production during the Han dynasty.

  11. GEOLOGY OF THE FLORENCIA GOLD – TELLURIDE DEPOSIT (CAMAGÜEY, CUBA AND SOME METALLURGICAL CONSIDERATIONS

    Directory of Open Access Journals (Sweden)

    López K Jesús M.

    2006-12-01

    Full Text Available This paper describes the results from a study of the Florencia gold-telluride deposit in Central Cuba, including mineralogical, petrographical, microprobe and chemical analysis. Valuable information is provided for the exploration, mining and processing of gold ores from other nearby deposits with similar characteristics. Results highlight changes in the mineralogical composition of the ores between the north and south sectors of the deposit, as reflected in metallurgical concentrates after beneficiation and flotation of samples from these sectors.
    It is shown that gold deposits of the Cretaceous Volcanic Arc of Cuba largely consist of native gold, telluride and pyrite, where arsenopyrite is almost absent. Traces of lead, zinc and cadmium are present in the periphery of the main ore zones.

  12. Termination of the Special Metallurgical (SM) Building at Mound Laboratory: a final report

    International Nuclear Information System (INIS)

    Harris, W.R.; Kokenge, B.R.; Marsh, G.C.

    1976-01-01

    The report describes and highlights the more important factors associated with the termination of the Special Metallurgical (SM) Building at Mound Laboratory. As a result, a written record of the more important techniques and procedures is now available for reference by others involved in similar termination efforts. Included in this report is a description of the organizational units that were used in this effort along with a description of their responsibilities. A general description of the SM Building and a discussion of the more relevant procedures and equipment that were used are also presented. In addition, pertinent Health Physics information, such as personnel exposure, final wipe levels in the terminated facility, and assays of the structure, are provided. Based on the experience gained from this project, recommendations were made regarding the design of future radioactive material handling facilities so that when they are ultimately terminated the effort can be accomplished more efficiently

  13. Mathematical Modelling of the Price Range in the Procurement of Ferrous Scrap by Metallurgical Enterprises

    Directory of Open Access Journals (Sweden)

    Tatyana Aleksandrovna Ivanova

    2018-03-01

    Full Text Available For metallurgical enterprises, it is important to understand the limits of the most probable values of prices and geographical area for procurement of ferrous scrap in the regions. In order to define the maximal scrap prices in the regions, the authors have developed a mathematical model of “auction purchases”. This model equally assesses price competition between scrap consumers. When setting the price, we consider the territorial imbalances between scrap supply and demand in the regions; costs for scrap transportation from supplier to consumer; price level for scrap in the “windows for exports”. We calculate the lowest price according to the “export parity”. The results of the calculations allow evaluating a range of regional prices and interregional flows of scrap. This approach is unnown in the published works of Russian and foreign researchers. For calculations, we have developed a special software. The following initial data were used: data on railroad transportation of ferrous scrap in the Russian Federation provided by JSC Russian Railways; handbooks of railway tariffs 10–01 between railway stations of the Russian Federation; statistical data on prices of 3A metal scrap in the “windows for exports”. The article presents the formal structure of the model of “auction procurement”, the algorithm of its implementation and the results of calculations. The price level calculated according to the model of “auction procurement” can be used in management practice as potentially highest level of price, which can be reached in the conditions of competition between consumers of scrap in a situation when the negotiations are impossible. The proposed mathematical model allows a metallurgical enterprise to prove and implement a differentiated approach to the formation of regional prices of scrap, and to define regions for scrap purchasing.

  14. Peer review of the Three Mile Island Unit 2 Vessel Investigation Project metallurgical examinations

    International Nuclear Information System (INIS)

    Bohl, R.W.; Gaydos, R.G.; Vander Voort, G.F.; Diercks, D.R.

    1994-07-01

    Fifteen samples recovered from the lower head of the Three Mile Island (TMI) Unit 2 nuclear reactor pressure vessel were subjected to detailed metallurgical examinations by the Idaho National Engineering Laboratory (INEL), with supporting work carried out by Argonne National Laboratory (ANL) and several of the European participants. These examinations determined that a portion of the lower head, a so-called elliptical ''hot spot'' measuring ∼0.8 x 1 m, reached temperatures as high as 1100 degrees C during the accident and cooled from these temperatures at ∼10--100 degrees C/min. The remainder of the lower head was found to have remained below the ferrite-toaustenite transformation temperature of 727 degrees C during the accident. Because of the significance of these results and their importance to the overall analysis of the TMI accident, a panel of three outside peer reviewers, Dr. Robert W. Bohl, Mr. Richard G. Gaydos, and Mr. George F. Vander Voort, was formed to conduct an independent review of the metallurgical analyses. After a thorough review of the previous analyses and examination of photo-micrographs and actual lower head specimens, the panel determined that the conclusions resulting from the INEL study were fundamentally correct. In particular, the panel reaffirmed that four lower head samples attained temperatures as high as 1100 degrees C, and perhaps as high as 1150--1200 degrees C in one case, during the accident. They concluded that these samples subsequently cooled at a rate of ∼50--125 degrees C/min in the temperature range of 600--400 degrees C, in good agreement with the original analysis. The reviewers also agreed that the remainder of the lower head samples had not exceeded the ferrite-to-austenite transformation temperature during the accident and suggested several refinements and alternative procedures that could have been employed in the original analysis

  15. Metallurgical study and phase diagram calculations of the Zr-Nb-Fe-(Sn,O) system

    International Nuclear Information System (INIS)

    Toffolon, C.

    2000-01-01

    The Framatome M5 TM Zr-Nb-O alloy with small amounts of Fe is of interest for nuclear applications (PWR fuel cladding).The behaviour of this kind of alloy for in-service conditions strongly depends on the microstructure. Therefore, a metallurgical study of alloys of the Zr-Nb-Fe-(O-Sn) system has been developed in order to study the influence of chemical composition variabilities of Nb, Fe and O and thermal treatments on the resultant microstructure. In order to get some insight on the physical metallurgy of Zr-Nb-Fe-(Sn,O) alloys and to minimize the experiments, it is useful to build a thermodynamic database. With this object, it was necessary to re-optimize and to calculate the low order binary systems such as Fe-Nb and Nb-Sn in order to assess the Zr-Nb-Fe-(Sn,O) system. Then, the experimental studies concerned: the influence of small variations in Nb and O contents on the α/β transus temperatures. A comparison between experimental results and thermodynamic predictions showed a good agreement; the precipitation kinetics of βNb and intermetallic phases in the α phase domain. These experiments showed that the kinetics depends on the initial metallurgical conditions; the determination of the crystallographic structure and the stoichiometry of the ternary Zr-Nb-Fe intermetallic compounds as a function of the temperature. Finally, these experimental data were used to propose a first assessment of the Zr-Nb-Fe(O∼1200 ppm) system. (author)

  16. Manganese Ores from South Sulawesi: Their Potential Uses as Raw Materials for Metallurgical Industry

    Directory of Open Access Journals (Sweden)

    Sufriadin Sufriadin

    2017-03-01

    Full Text Available Characterization of manganese ores from Barru and Bone regencies of South Sulawesi has been conducted with the aim at clarification of their mineralogical and chemical composition for their potential uses as the raw materials for metallurgical industry. Mineralogical properties of the ores analyzed by means of optical microscopy and X-ray diffractometry (XRD show that samples from Barru consist mainly of rhodochrosite (MnCO3 with less cryptomelane, groutite, bixbyite, and todorokite. Goethite, calcite and small amount of quartz present as impurities. Manganese ore samples from Bone are predominantly composed of pyrolusite (MnO2 with subordinate ramsdellite and hollandite. Barite, quartz, hematite and clay are present as gangue minerals. Chemical compositions determined by using XRF method revealed that Barru samples contain higher in MnO (average is 40.07 wt% than the Bone samples (average is 34.36 wt%. Similarly, Fe2O3 and CaO are also higher in Barru than those of the Bone samples. In contrast, concentrations of SiO2 and total alkali (K2O + Na2O are lower in the Barru samples. The average P2O5 content of samples in both areas is low (<0.2 wt%. Relatively higher grade of Fe2O3 in the Barru ore implies that it has potential application for ferromanganese production; whereas the elevated SiO2 content of the Bone ore is a good indication for silicomanganese manufacture. However, both ores may not favorable to be directly used as raw materials in metallurgical uses. Prior to be used, the ores should be treated by applying physical beneficiation in order to reduce deleterious elements.

  17. Peer review of the Three Mile Island Unit 2 Vessel Investigation Project metallurgical examinations

    Energy Technology Data Exchange (ETDEWEB)

    Bohl, R.W.; Gaydos, R.G.; Vander Voort, G.F.; Diercks, D.R. [Argonne National Lab., IL (United States)

    1994-07-01

    Fifteen samples recovered from the lower head of the Three Mile Island (TMI) Unit 2 nuclear reactor pressure vessel were subjected to detailed metallurgical examinations by the Idaho National Engineering Laboratory (INEL), with supporting work carried out by Argonne National Laboratory (ANL) and several of the European participants. These examinations determined that a portion of the lower head, a so-called elliptical ``hot spot`` measuring {approx}0.8 {times} 1 m, reached temperatures as high as 1100{degrees}C during the accident and cooled from these temperatures at {approx}10--100{degrees}C/min. The remainder of the lower head was found to have remained below the ferrite-toaustenite transformation temperature of 727{degrees}C during the accident. Because of the significance of these results and their importance to the overall analysis of the TMI accident, a panel of three outside peer reviewers, Dr. Robert W. Bohl, Mr. Richard G. Gaydos, and Mr. George F. Vander Voort, was formed to conduct an independent review of the metallurgical analyses. After a thorough review of the previous analyses and examination of photo-micrographs and actual lower head specimens, the panel determined that the conclusions resulting from the INEL study were fundamentally correct. In particular, the panel reaffirmed that four lower head samples attained temperatures as high as 1100{degrees}C, and perhaps as high as 1150--1200{degrees}C in one case, during the accident. They concluded that these samples subsequently cooled at a rate of {approx}50--125{degrees}C/min in the temperature range of 600--400{degrees}C, in good agreement with the original analysis. The reviewers also agreed that the remainder of the lower head samples had not exceeded the ferrite-to-austenite transformation temperature during the accident and suggested several refinements and alternative procedures that could have been employed in the original analysis.

  18. Mechanical and metallurgical properties of dissimilar metal joints using novel joining techniques

    Science.gov (United States)

    Ashcroft, Emma Jane

    In recent years there have been significant new developments in welding processes for joining stainless steel and dissimilar metals. This is associated with the rise in interest of using stainless steel in the automotive industry from both car manufacturers and stainless steel producers. The main reason for using stainless steel within the automotive industry is the combination of formability and high strength but also the improved corrosion resistance when compared to zinc coated mild steel. This research explores the mechanical and metallurgical properties of dissimilar metal joining and determines a relationship between the fatigue properties and weld geometry. The research focuses on the relatively unexplored joining techniques of Laser Hybrid Welding and Cold Metal Transfer applied to joining stainless steel grades Hy-Tens 1000 and LDX 2101 to Dogal 260RP-X mild steel. The joints are assessed in terms of tensile, fatigue and metallurgical properties. Experimental results and analysis show that the fatigue properties of both laser hybrid welding and cold metal transfer joints are a linear relationship with a negative gradient to value of the root angle on the mild steel side of the joints, as the angle at the root decreases the fatigue life increases.It was found that when joining the material combinations outlined in this research with Laser Hybrid Welding the resulting solidified weld pool was chemically inhomogeneous. However, welds produced using Cold Metal Transfer resulted in a chemically homogenous weld pool and consistent microhardness. Comparisons with laser welding show that laser hybrid welding and cold metal transfer can produce joints with mechanical properties comparable to welding methods currently being used in the automotive industry, for example, laser welding.

  19. A metallurgical and mechanical study on dissimilar Friction Stir welding of aluminum 1050 to brass (CuZn30)

    International Nuclear Information System (INIS)

    Esmaeili, A.; Givi, M.K. Besharati; Rajani, H.R. Zareie

    2011-01-01

    Highlights: → Brass and aluminum 1050 are joined for the first time through Friction Stir welding. → Welding parameters are optimized to obtain a sound joint. → The ultimate tensile strength of the sound joint reaches 80% of aluminum base metal. → The effect of interfacial intermetallic compounds on mechanical properties is probed. → CuZn, Cu9Al4 and CuAl2 form the majority of observed intermetallic compounds. - Abstract: In this research, the effect of Friction Stir welding parameters on mechanical and metallurgical properties of aluminum 1050/brass (70%Cu-30%Zn) joints was investigated. Optical microscopy, SEM, X-ray diffraction analysis and EDS analysis were used to probe microstructures and chemical compositions. In order to examine mechanical properties, besides hardness test, tensile strength of the welds was measured. The main parameters in this study were the tool rotational speed, offset, welding speed, and depth of the sinking pin. The maximum ultimate tensile strength of the joint reached in this research was 80% of the base metal (aluminum). Results show that the optimum parameters will yield a defect free joint arisen from a suitable material flow and a narrow multilayer intermetallic compound at interface in addition to a composite structure in the stir zone which all result in a strong joint. Also, by leaving the optimized condition, occurrence of large brass fragments and weld defects lower weld strength besides shifting fracture path from interface to the stir zone. Also, according to the results, using low rotation speed is accompanied by disappearance of interfacial intermetallic layer, whereas fast rotation will thicken this layer. Moreover, severe mechanical twining is observed in TMAZ of brass which leads to high values of hardness in this region.

  20. Ex situ characterization of metallurgical inclusions in X100 pipeline steel before and after immersion in a neutral pH bicarbonate solution

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yingbo; Liu, Jie [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Deng, Yida [Tianjin Key Laboratory of Composite and Functional Materials, Tianjin University, Tianjin 300072 (China); Han, Xiaopeng [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Hu, Wenbin [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Composite and Functional Materials, Tianjin University, Tianjin 300072 (China); Zhong, Cheng, E-mail: cheng.zhong@tju.edu.cn [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China)

    2016-07-15

    The initiation of corrosion pits in pipeline steels plays an important role in the development of stress corrosion cracking. In order to reveal the effect of inclusions on corrosion initiation sites and also to clarify contradictory results from previous literature, we proposed an ex situ characterization method that is allowed to characterize exactly the same inclusion or location of the surface of steel before and after corrosion tests. The time-dependent corrosion behaviour of the inclusions and the surrounding X100 steel matrix at the same area before and after early stage immersion in a near-neutral pH bicarbonate solution was investigated by ex situ scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis and localized electrochemical impedance spectroscopy (LEIS). The sizes of most inclusions in X100 steel are below 3 μm. The results challenge the long-held opinion of previous work that corrosion pit initiations are related with the inclusions. It has been found that most of the inclusions remain stable (intact) during the whole testing time although severe corrosion occurs on the matrix of the steel. The chemical composition of the inclusion greatly affects the chemical stability of the inclusion. SiO{sub 2} inclusions and complex inclusions with a high SiO{sub 2} content remain intact although obvious general corrosion occurs on the steel matrix under the investigated immersion period. Inclusions with little Si, such as Al–Mg–Ca–O enriched inclusions, totally disappear after certain immersion time. During the immersion, the corrosion product tends to deposit at the interstice between the inclusion and steel matrix. - Highlights: • Ex situ characterization of metallurgical inclusions in X100 pipeline steel. • The pipeline steel was immersed in neutral pH bicarbonate solution. • Majority of inclusions remain stable during the whole testing time. • The chemical stability of metallurgical inclusions depends on the SiO{sub 2

  1. Ex situ characterization of metallurgical inclusions in X100 pipeline steel before and after immersion in a neutral pH bicarbonate solution

    International Nuclear Information System (INIS)

    Li, Yingbo; Liu, Jie; Deng, Yida; Han, Xiaopeng; Hu, Wenbin; Zhong, Cheng

    2016-01-01

    The initiation of corrosion pits in pipeline steels plays an important role in the development of stress corrosion cracking. In order to reveal the effect of inclusions on corrosion initiation sites and also to clarify contradictory results from previous literature, we proposed an ex situ characterization method that is allowed to characterize exactly the same inclusion or location of the surface of steel before and after corrosion tests. The time-dependent corrosion behaviour of the inclusions and the surrounding X100 steel matrix at the same area before and after early stage immersion in a near-neutral pH bicarbonate solution was investigated by ex situ scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis and localized electrochemical impedance spectroscopy (LEIS). The sizes of most inclusions in X100 steel are below 3 μm. The results challenge the long-held opinion of previous work that corrosion pit initiations are related with the inclusions. It has been found that most of the inclusions remain stable (intact) during the whole testing time although severe corrosion occurs on the matrix of the steel. The chemical composition of the inclusion greatly affects the chemical stability of the inclusion. SiO 2 inclusions and complex inclusions with a high SiO 2 content remain intact although obvious general corrosion occurs on the steel matrix under the investigated immersion period. Inclusions with little Si, such as Al–Mg–Ca–O enriched inclusions, totally disappear after certain immersion time. During the immersion, the corrosion product tends to deposit at the interstice between the inclusion and steel matrix. - Highlights: • Ex situ characterization of metallurgical inclusions in X100 pipeline steel. • The pipeline steel was immersed in neutral pH bicarbonate solution. • Majority of inclusions remain stable during the whole testing time. • The chemical stability of metallurgical inclusions depends on the SiO 2 content.

  2. Metallurgical, surface, and corrosion analysis of Ni-Cr dental casting alloys before and after porcelain firing.

    Science.gov (United States)

    Lin, Hsin-Yi; Bowers, Bonnie; Wolan, John T; Cai, Zhuo; Bumgardner, Joel D

    2008-03-01

    A porcelain veneer is often fired on nickel-chromium casting alloys used in dental restorations for aesthetic purposes. The porcelain-fused-to-metal (PFM) process brings the temperature to over 950 degrees C and may change the alloy's corrosion properties. In this study, the metallurgical, surface, and corrosion properties of two Ni-Cr alloys were examined, before and after PFM firing. Two types of alloy were tested-a high Cr, Mo alloy without Be and a low Cr, Mo alloy with Be. Before the PFM firing, specimens from both alloys were examined for their microstructures, hardness, electrochemical corrosion properties, surface composition, and metal ion release. After the PFM firing, the same specimens were again examined for the same properties. Neither of the alloys showed any differences in their electrochemical corrosion properties after the PFM firing. However, both alloys exhibited new phases in their microstructure and significant changes in hardness after firing. In addition, there was a slight increase in CrO(x) on the surface of the Be-free alloy and increased Mo-Ni was observed on the surface of both alloys via X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). This might be one of the reasons why both alloys had increased Ni and Mo ion release after firing. The PFM firing process changed the alloys' hardness, microstructure, and surface composition. No significant changes in the alloys' corrosion behavior were observed, however, the significant increase in metal ion release over a month may need to be further investigated for its clinical effects.

  3. Metallurgical and Mechanical Characterization of High Temperature Titanium Alloys Joined by Friction Stir Welding

    Science.gov (United States)

    Gangwar, Kapil Dev

    In the world of joining, riveting and additive manufacturing, weight reduction, and omission of defects (at both macro and micro level) remain of paramount. Therefore, in the wake of ubiquitous fusion welding (FW) and widely accepted approach of riveting using Inconel bolts to resist corrosion at higher temperature, friction stir welding (FSW) has emerged as a novice jewel in friction based additive manufacturing industry. With advancements in automation of welding process and tool material, FSW of materials with higher work hardening such as steel and titanium has also become probable. Process and property relations associated with FSW are inevitable in case of dissimilar titanium alloys, due to presence of heterogeneity (whether atrocious or advantageous) in and around the weld nugget. These process property relationships are needed to be studied and addressed properly in order to optimize the processing window for improved mechanical and metallurgical properties. In this study FSWed similar and dissimilar butt joints of α+β, and near α titanium, alloys have been produced for varying processing conditions in order to study the effect of rotation speed (rpm) and traverse speed (TS; mm-min-1). The aim of this study is to assess the effect of tool geometry, tool rpm, TS on microstructure and mechanical properties of most widely used α+β titanium alloy, Ti-6Al-4V (Ti-64), standard grain and fine grain in addition to α+β,Ti-5Al-4V (T-54M), standard grain, and near α, Ti-6Al-2Mo-4Zr-2Sn (Ti-6242), standard grain (SG) and fine grain (FG). During FSW, a unique α+β fine-grained microstructure has been formed depending on whether or not the peak temperature in the weld nugget (WN) reached above or below β transus temperature. The resulting microstructure consists of acicular α+β, emanating from the prior β grain boundary as the weld cools off. The changes in the microstructure are observed by optical microscopy (OM). Later, a detailed analysis of material

  4. Thermo-mecano-metallurgical modelling of welding: application to welded joints in nuclear power plants

    International Nuclear Information System (INIS)

    Cosimo, Alejandro

    2014-01-01

    The Thermo-Mecano-Metallurgical (TMM) modelling of welding is considered in this thesis, where the high non-linearity and the multiphysics character of the problem makes necessary to study different areas of Computational Mechanics. Each of the main problems, specifically the thermal, the mechanical and the metallurgical problems, are separately investigated. In the context of Computational Welding Mechanics (CWM), their coupling is solved by means of a staggered approach making the hypothesis that they are weakly-coupled. In the case of the thermal problem, the primary complication is stated by the solid/liquid phase change. Classical formulations dealing with the solution of this problem suffer from instabilities associated to the discontinuity of the temperature gradient at the phase change boundary. This issue is studied in this work by considering an enriched finite element formulation with the ability of representing the gradient discontinuity inside finite elements. It is remarked that the proposed method avoids the use of an auxiliary equation to determine the enrichment position, which is common for level set formulations. The mechanical behaviour of bodies during solidification is revisited and implemented as part of the Finite Element (FE) framework OOFELIE. When possible, microstructure evolution must be considered in order to correctly predict Weld Residual Stresses (WRS). In this context, the implementation of a particular model for predicting microstructure evolution comes in association with the restriction that it can be applied to a reduced number of materials. In order to deal with this issue, the conception of a computational tool flexible enough to describe a wide range of materials is undertaken. Additionally, a model describing the Titanium alloy Ti6Al4V is particularly considered. The high computational cost of welding problems is addressed by means of the formulation of Hyper-Reduced Order Models (HROMs), and the parallelization of the FE

  5. Metallurgical and mechanical behaviours of PWR fuel cladding tube oxidised at high temperature

    International Nuclear Information System (INIS)

    Stern, A.

    2007-12-01

    Zirconium alloys are used as cladding materials in Pressurized Water Reactors (PWR). As they are submitted to very extreme conditions, it is necessary to check their behaviour and especially to make sure they meet the safety criteria. They are therefore studied under typical in service-loadings but also under accidental loadings. In one of these accidental scenarios, called Loss of Coolant Accident (LOCA) the cladding temperature may increase above 800 C, in a steam environment, and decrease before a final quench of the cladding. During this temperature transient, the cladding is heavily oxidised, and the metallurgical changes lead to a decrease of the post quench mechanical properties. It is then necessary to correlate this drop in residual ductility to the metallurgical evolutions. This is the problem we want to address in this study: the oxidation of PWR cladding materials at high temperature in a steam environment and its consequences on post quench mechanical properties. As oxygen goes massively into the metallic part - a zirconia layer grows at the same time - during the high temperature oxidation, the claddings tubes microstructure shows three different phases that are the outer oxide layer (zirconia) and the inner metallic phases (α(O) and 'ex β') - with various mechanical properties. In order to reproduce the behaviour of this multilayered material, the first part of this study consisted in creating samples with different - but homogeneous in thickness - oxygen contents, similar to those observed in the different phases of the real cladding. The study was especially focused on the β-->α phase transformation upon cooling and on the resulting microstructures. A mechanism was proposed to describe this phase transformation. For instance, we conclude that for our oxygen enriched samples, the phase transformation kinetics upon cooling are ruled by the oxygen partitioning between the two allotropic phases. Then, these materials were mechanically tested at

  6. USING THE OUTSOURCING MECHANISM TO INCREASE THE EFFICIENCY OF REPAIR AND MAINTENANCE IN METALLURGICAL ENTERPRISES

    Directory of Open Access Journals (Sweden)

    Elena I. Kozlova

    2017-01-01

    Full Text Available Abstract. Objectives The aim of the work is to study the outsourcing mechanism from the point of view of increasing the efficiency of repair and maintenance at a metallurgical enterprise. Method Analysis of the experience of using outsourcing of repair services at domestic and foreign metallurgical enterprises was carried out. Analysis of the experience of the withdrawal from enterprise repair services into a separate outsourcing company has shown that the main advantages of this method of organising repair activities are an increase in the transparency of the costs of repairs and maintenance, and hence their reduction, as well as a reduction in the amount of equipment downtime. The main characteristics of outsourcing were revealed, substantiating its expediency. The restructuring of the repair system provides a step-by-step transition from decentralised to centralised structures of technical, mechanical, power and electrical repair services of enterprises, from the principle of "self-service" to the principle of "proprietary service" by isolating the subdivisions of the repair system from the structure of enterprises and creating competing members of the repair services market. Put another way, this is typified by moving away from the status of auxiliary production to a selfdependent activity. The stages of outsourcing the repair services of the enterprise are considered and possible problems that may arise in the course of the work of a working group are established to determine the suitability of outsourcing and to resolve the numerous issues arising from the transfer of repair functions. Results The findings of the research include approaches developed for overcoming risky situations: providing guarantees from the customer and the contractor and indicating them in the contract, increasing the motivation of the outsourcing company through a key performance indicator that should increase the interest of the performer in providing quality

  7. M-Area and Metallurgical Laboratory Hazardous Waste Management Facilities groundwater monitoring and corrective-action report (U). Third and fourth quarters 1996, Vol. I

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    This report describes the groundwater monitoring and corrective-action program at the M-Area Hazardous Waste Management Facility (HWMF) and the Metallurgical Laboratory (Met Lab) HWMF at the Savannah River Site (SRS) during 1996.

  8. THE PROFITABILITY AND LIQUIDITY UNDER THE INFLUENCE OF THE FINANCING POLICY IN THE METALLURGICAL INDUSTRY OF EU 28

    Directory of Open Access Journals (Sweden)

    DOBROTĂ GABRIELA

    2014-12-01

    Full Text Available In the context of the problems of the economic system, the use of the capital and his structure represent important elements in the process of the financial decisions. The aim of this paper is to identify the influence of funding policy on rentability in metallurgical industry, dimensioned with the help of a set of relevant indicators, determined on the base of some aggregated data for a significant sample of very large firms from EU 28. Also, the paper present the situation of liquidity, reflected through the cash- flow and liquidity ratio, in the metallurgical industry of EU 28, being used dates for the period 2004 – 2013, for the mentioned sample. The conclusion of the realised study is that a funding policy well-founded, correlated with the efficient management of expenses and proactive risk management can positively influence the profitability and liquidity.

  9. A comparison of the metallurgical behaviour of dispersion fuels with uranium silicides and U6Fe as dispersants

    International Nuclear Information System (INIS)

    Nazare, S.

    1984-01-01

    In the past few years metallurgical studies have been carried out to develop fuel dispersions with U-densities up to 7.0 Mg U m -3 . Uranium silicides have been considered to be the prime candidates as dispersants; U 6 Fe being a potential alternative on account of its higher U-density. The objective of this paper is to compare the metallurgical behaviour of these two material combinations with regard to the following aspects: (1) preparation of the compounds U 3 Si, U 3 Si 2 and U 6 Fe; (2) powder metallurgical processing to miniature fuel element plates; (3) reaction behaviour under equilibrium conditions in the relevant portions of the ternary U-Si-Al and U-Fe-Al systems; (4) dimensional stability of the fuel plates after prolonged thermal treatment; (5) thermochemical behaviour of fuel plates at temperatures near the melting point of the cladding. Based on this data, the possible advantages of each fuel combination are discussed. (author)

  10. Metallurgical examination of, and resin transfer from, Three Mile Island prefilter liners

    Energy Technology Data Exchange (ETDEWEB)

    McConnell, Jr, J W; Spaletta, H W

    1984-08-01

    Metallurgical examinations were performed on two EPICOR-II prefilter liners at the Idaho National Engineering Laboratory (INEL) to determine conditions of the liners and identify the minimum expected lifetime of those and other liners stored at INEL. The research work was accomplished by EG and G Idaho, Inc. for the EPICOR-II Research and Disposition Program, which is funded by the US Department of Energy. The EPICOR-II prefilter liners were used to filter radionuclides from contaminated water during cleanup of Three Mile Island Unit 2 (TMI-2). The liners were constructed of carbon steel with a phenolic protective coating and contained organic and inorganic ion-exchange filtration media. Program plans call for interim storage of EPICOR-II prefilters at INEL for up to ten years, before final disposal in high integrity containers at the Hanford, Washington commercial disposal site. This report describes the (a) resin transfer process used to empty liners for examination, (b) removal of metallographic sections from those liners, (c) specimen preparation, and (d) findings from metallographic examination of those specimens. A minimum lifetime for the liners is determined and recommendations are given for storage of wastes from future TMI-2 activities.

  11. Metallurgical electrochemistry: the interface between materials science and molten salt chemistry

    International Nuclear Information System (INIS)

    Sadoway, D.R.

    1991-01-01

    Even though molten salt electrolysis finds application in the primary extraction of metals (electrowinning), the purification and recycling of metals (electrorefining), and in the formation of metal coatings (electroplating), the technology remains in many respects underexploited. Electrolysis in molten salts as well as other nonaqueous media has enormous potential for materials processing. First, owing to the special attributes of nonaqueous electrolytes electrochemical processing in these media has an important role to play in the generation of advanced materials, i.e., materials with specialized chemistries or tailored microstructures (electrosynthesis). Secondly, as environmental quality standards rise beyond the capabilities of classical metals extraction technologies to comply, molten salt electrolysis may prove to be the only acceptable route from ore to metal. Growing public awareness of pollution from the metals industry could stimulate a renaissance in molten salt electrochemistry. Challenges facing metallurgical electrochemistry as relates to the environment fall into two categories: (1) improving existing electrochemical technology, and (2) developing clean electrochemical technology to displace current nonelectrochemical technology. In both instances success hinges upon the discovery of advanced materials and the ecologically sound extraction of metals, the close coupling between materials science and molten salt chemistry is manifest. (author) 6 refs

  12. Development and characterization of powder metallurgically produced discontinuous tungsten fiber reinforced tungsten composites

    Science.gov (United States)

    Mao, Y.; Coenen, J. W.; Riesch, J.; Sistla, S.; Almanstötter, J.; Jasper, B.; Terra, A.; Höschen, T.; Gietl, H.; Bram, M.; Gonzalez-Julian, J.; Linsmeier, Ch; Broeckmann, C.

    2017-12-01

    In future fusion reactors, tungsten is the prime candidate material for the plasma facing components. Nevertheless, tungsten is prone to develop cracks due to its intrinsic brittleness—a major concern under the extreme conditions of fusion environment. To overcome this drawback, tungsten fiber reinforced tungsten (Wf/W) composites are being developed. These composite materials rely on an extrinsic toughing principle, similar to those in ceramic matrix composite, using internal energy dissipation mechanisms, such as crack bridging and fiber pull-out, during crack propagation. This can help Wf/W to facilitate a pseudo-ductile behavior and allows an elevated damage resilience compared to pure W. For pseudo-ductility mechanisms to occur, the interface between the fiber and matrix is crucial. Recent developments in the area of powder-metallurgical Wf/W are presented. Two consolidation methods are compared. Field assisted sintering technology and hot isostatic pressing are chosen to manufacture the Wf/W composites. Initial mechanical tests and microstructural analyses are performed on the Wf/W composites with a 30% fiber volume fraction. The samples produced by both processes can give pseudo-ductile behavior at room temperature.

  13. Process of optimization of district heat production by utilizing waste energy from metallurgical processes

    Science.gov (United States)

    Konovšek, Damjan; Fužir, Miran; Slatinek, Matic; Šepul, Tanja; Plesnik, Kristijan; Lečnik, Samo

    2017-07-01

    In a consortium with SIJ (Slovenian Steel Group), Metal Ravne, the local community of Ravne na Koro\\vskem and the public research Institut Jožef Stefan, with its registered office in Slovenia, Petrol Energetika, d.o.o. set up a technical and technological platform of an innovative energy case for a transition of steel industry into circular economy with a complete energy solution called »Utilization of Waste Heat from Metallurgical Processes for District Heating of Ravne na Koro\\vskem. This is the first such project designed for a useful utilization of waste heat in steel industry which uses modern technology and innovative system solutions for an integration of a smart, efficient and sustainable heating and cooling system and which shows a growth potential. This will allow the industry and cities to make energy savings, to improve the quality of air and to increase the benefits for the society we live in. On the basis of circular economy, we designed a target-oriented co-operation of economy, local community and public research institute to produce new business models where end consumers are put into the centre. This innovation opens the door for steel industry and local community to a joint aim that is a transition into efficient low-carbon energy systems which are based on involvement of natural local conditions, renewable energy sources, the use of waste heat and with respect for the principles of sustainable development.

  14. High power density systems used in advanced metallurgical applications and safety aspects

    International Nuclear Information System (INIS)

    Mirji, K.V.; Ramesh, N.

    2016-01-01

    This topic concerns about the operation and development of electron beam (EB) machines utilized in metallurgical applications such as EB melting and EB welding. They are popular in purification of refractory metals and welding of their alloy components. In this equipment, EB generation, acceleration, harnessing and energy dissipation need to be performed under high vacuum conditions. The high voltage required for acceleration is generated by using 3 phase 415 Volts, 50 Hz ac power supply. The transformers used have to be specially designed to withstand frequent, high short circuit currents which result from discharges during processing. The high voltage rectifiers are similarly designed to cater to such duties, apart from generating high voltage with low ripple contents. Apart from trans-rectifiers, the cables need to be designed with proper termination at the gun to ensure safety of operating personnel, while ensuring ease of connection. Practical problems of electric discharges due to sudden evolution of gaseous and metallic impurities, proper dissipation of residual charge on cathode assembly and the EB gun need to be handled carefully. (author)

  15. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report. Fourth quarter 1992 and 1992 summary

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, C.Y.

    1993-03-01

    During fourth quarter 1992, samples from 18 groundwater monitoring wells of the AMB series at the Metallurgical Laboratory Hazardous Waste Management Facility were analyzed for certain heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Six parameters exceeded final Primary Drinking Water Standards (PDWS) and the Savannah River Site Flag 2 criteria during the quarter. The results for fourth quarter 1992 are fairly consistent with the rest of the year`s data. Tetrachloroethylene exceeded the final PDWS in well AMB 4D only two of the four quarters; in the other three wells in which it was elevated, it was present at similar levels throughout the year. Trichloroethylene consistently exceeded its PDWS in wells AMB 4A, 4B, 4D, 5, and 7A during the year. Trichloroethylene was elevated in well AMB 6 only during third and fourth quarters and in well AMB 7 only during fourth quarter. Total alpha-emitting radium was above the final PDWS for total radium in well AMB 5 at similar levels throughout the year and exceeded the PDWS during one of the three quarters it was analyzed for (third quarter 1992) in well AMB 10B.

  16. Influence of metallurgical heterogeneities on the mechanisms of hydrogen diffusion and trapping of in nickel

    International Nuclear Information System (INIS)

    Oudriss, Abdelali

    2012-01-01

    A thorough investigation on the influence of several metallurgical defects on the hydrogen diffusion and trapping was conducted on nickel. This work was conducted towards two scientific orientations. A first approach was to assess the impact of intrinsic defects, especially grain boundaries and geometrically necessary dislocations on the hydrogen transport and segregation mechanisms. Combining microstructural characterizations with electrochemical permeation tests and thermal desorption spectroscopy, it has established that the grain boundaries with ordered structure called 'special grain boundaries' are preferential areas for hydrogen segregation. On the other hand, a second category of grain boundaries called 'general' or 'random' with high free volume and disordered structure are promoters for hydrogen diffusion, and they represent the main sources of the phenomena short circuit diffusion reported in the face-centered cubic materials. The second approach of this work consisted in the study of the interaction of hydrogen with the plastic deformation heterogeneities. The electrochemical permeation tests performed on microstructures obtained by deformation showed that for the traction monotonous, the equiaxed cells and walls of dislocations are the potential traps for hydrogen and they slow its transport, this latter is mainly provided by the interstitial diffusion mechanism. In addition, for fatigue microstructure, rapid diffusivity of hydrogen was recorded, and suggesting that a phenomenon similar to short-circuit diffusion is involved in the transport of hydrogen. On two approaches, the results suggest a contribution of hydrogen in the formation of vacancies. (author) [fr

  17. Nuclear methods on service of mountain manufacture Navoi Mining-Metallurgical complex

    International Nuclear Information System (INIS)

    Kucherskiy, N.I.

    2004-01-01

    Full text: On a number of the major minerals, such as gold, uranium, copper, tungsten, potash salts, phosphorites, caolines, etc. Uzbekistan on the confirmed stocks and predicted resources occupies leading places among the states of the world. The basic deposits of gold and uranium are concentrated in Central-Kysylkum region, which is field of activity of Navoi mining-metallurgical combine. In industrial divisions of the combine, located in five areas of republic about 60000 persons are engaged. At all stages of manufacture of gold (since investigation) analytical maintenance has extremely important role. In NMMC radioanalytical methods are widely used, in particular, on mine 'Muruntau' the unique gamma-activation analysis laboratory has been constructed and entered into operation. For the period of operation of laboratory, i.e. since 1977, it is executed more than nine millions analyses of geological tests with extremely high expressness (about tens seconds). It is used x-ray-radiometric method for large-portion (by dumper) sortings and on lumpy separation of ores. With the help of high-sensitivity radiometric means of measurements it is possible to develop phosphorites for reception of phosphoric fertilizers. Nuclear-physical methods are applied to the decision of other problems. Thus, due to application of nuclear-physical methods of the operative control of technological processes of mining manufacture, quality management of ores, the account of quantity of products of extraction and their preliminary enrichment, the actual problem - increase in profitability of all mining manufacture NMMC is solved

  18. Powder metallurgical low-modulus Ti-Mg alloys for biomedical applications.

    Science.gov (United States)

    Liu, Yong; Li, Kaiyang; Luo, Tao; Song, Min; Wu, Hong; Xiao, Jian; Tan, Yanni; Cheng, Ming; Chen, Bing; Niu, Xinrui; Hu, Rong; Li, Xiaohui; Tang, Huiping

    2015-11-01

    In this work, powder metallurgical (PM) Ti-Mg alloys were prepared using combined techniques of mechanical alloying and spark plasma sintering. The alloys mainly consist of super saturations of Mg in Ti matrix, and some laminar structured Ti- and Mg-rich phases. The PM Ti-Mg alloys contain a homogeneous mixtures of nanocrystalline Mg and Ti phases. The novel microstructures result in unconventional mechanical and biological properties. It has been shown that the PM Ti-Mg alloys have a much lower compression modulus (36-50GPa) compared to other Ti alloys, but still remain a very high compressive strength (1500-1800MPa). In addition, the PM Ti-Mg alloys show good biocompatibility and bioactivity. Mg can dissolve in the simulated body fluids, and induce the formation of the calcium phosphate layer. The compression modulus of PM Ti-Mg alloys decreases with the amount of Mg, while the bioactivity increases. Although the corrosion resistance of Ti-Mg alloys decreases with the content of Mg, the alloys still show good stability in simulated body fluid under electrochemical conditions. The indirect and direct cytotoxicity results show that PM Ti-Mg alloys have a good biocompatibility to NIH-3T3 cells. Therefore, the PM Ti-Mg alloys are promising candidates in biomedical applications. Copyright © 2015 Elsevier B.V. All rights reserved.

  19. A CFD study on the dust behaviour in a metallurgical waste-heat boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1997-12-31

    A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

  20. EDXRF and micro-EDXRF studies of Late Bronze Age metallurgical productions from Canedotes (Portugal)

    Science.gov (United States)

    Valerio, Pedro; Araújo, M. de Fátima; Canha, Alexandre

    2007-10-01

    Metallurgical production in Central Portugal during the Late Bronze Age was primarily based on copper-tin alloys, despite influences from the Atlantic area where copper-tin-lead alloys are common. Metallic artefacts from archaeological site of Canedotes (Central Portugal) were analysed by EDXRF to establish the type of alloys present. Polished spots in selected artefacts were also analysed by micro-EDXRF to determine the major and minor elemental composition of the original alloys. The collection constitutes 18 copper-tin artefacts and one unalloyed copper artefact with tin and arsenic as minor constituents. Artefacts that require a thermomechanical finishing process, such as tools and weapons, seem to have improved control over the tin content. The composition of two buttons, one cramp and one metallic droplet suggest that some of the copper sources were rich in arsenic. Finally, the low iron content of the artefacts seems to agree well with the smelting of copper ores in crucible furnaces, a smelting process used in certain areas of the Iberian Peninsula until pre-Roman times.

  1. Metallurgical Laboratory Hazardous Waste Management Facility groundwater monitoring report. Third quarter, 1994

    International Nuclear Information System (INIS)

    1994-12-01

    During third quarter 1994, samples from AMB groundwater monitoring wells at the Metallurgical Laboratory Hazardous Waste Management Facility (Met Lab HWMF) were analyzed for selected heavy metals, indicator parameters, radionuclides, volatile organic compounds, and other constituents. Eight parameters exceeded standards during the quarter. As in previous quarters, tetrachloroethylene and trichloroethylene exceeded final Primary Drinking Water Standards (PDWS). Bis(2-ethylhexyl) phthalate exceeded final PDWS in one well. Aluminum, iron, manganese, tin, and total organic halogens exceeded the Savannah River Site (SRS) Flag 2 criteria. Groundwater flow direction and rate in the M-Area Aquifer Zone were similar to previous quarters. Conditions affecting determination of groundwater flow directions and rates in the Upper Lost Lake Aquifer Zone, Lower Lost Lake Aquifer Zone, and the Middle Sand Aquifer Zone of the Crouch Branch Confining Unit were also similar to previous quarters. During second quarter 1994, SRS received South Carolina Department of Health and Environmental Control approval for constructing five point-of-compliance wells and two plume definition wells near the Met Lab HWMF. This project began in July 1994 and is complete; however, analytical data from these wells is not available yet

  2. Determination of nanoscale particles in the air of working zone at the metallurgical production

    Directory of Open Access Journals (Sweden)

    Т.S. Ulanova

    2015-03-01

    Full Text Available The results of studies of the air of working zone at the metallurgical production on the example of Avisma OJSC (Berezniki, the Perm Territory for the content of nanoscale particles are specified. The maximum nanoparticles concentration in the range of 13523–28609 mln./m3 is determined at the working place of the titanium production smelter with the maximum size of particles of 10–15 nm. At the working place in the administrative building (reference working place the maximum concentration is determined within the range of 524–1000 mln./m3; the maximum size of nanoparticles is 20 nm. It was established that the number concentration of nanoparticles at the reference working places (administration of Avisma OJSC is significantly lower than at the working places of main production processes. The presented studies can be used as the additional factors in the assessment of labor conditions and occupational risk during the manufacture and use of materials containing nanoparticles as well as the production processes with the nanoparticles formation.

  3. Performance Analysis of a Grid-Connected Upgraded Metallurgical Grade Silicon Photovoltaic System

    Directory of Open Access Journals (Sweden)

    Chao Huang

    2016-05-01

    Full Text Available Because of their low cost, photovoltaic (PV cells made from upgraded metallurgical grade silicon (UMG-Si are a promising alternative to conventional solar grade silicon-based PV cells. This study investigates the outdoor performance of a 1.26 kW grid-connected UMG-Si PV system over five years, reporting the energy yields and performance ratio and estimating the long-term performance degradation rate. To make this investigation more meaningful, the performance of a mono-Si PV system installed at the same place and studied during the same period of time is presented for reference. Furthermore, this study systematizes and rationalizes the necessity of a data selection and filtering process to improve the accuracy of degradation rate estimation. The impact of plane-of-array irradiation threshold for data filtering on performance ratio and degradation rate is also studied. The UMG-Si PV system’s monthly performance ratio after data filtering ranged from 84% to 93% over the observation period. The annual degradation rate was 0.44% derived from time series of monthly performance ratio using the classical decomposition method. A comparison of performance ratio and degradation rate to conventional crystalline silicon-based PV systems suggests that performance of the UMG-Si PV system is comparable to that of conventional systems.

  4. Comparative assessment of metallurgical recovery of metals from electronic waste with special emphasis on bioleaching.

    Science.gov (United States)

    Priya, Anshu; Hait, Subrata

    2017-03-01

    Waste electrical and electronic equipment (WEEE) or electronic waste (e-waste) is one of the fastest growing waste streams in the urban environment worldwide. The core component of printed circuit board (PCB) in e-waste contains a complex array of metals in rich quantity, some of which are toxic to the environment and all of which are valuable resources. Therefore, the recycling of e-waste is an important aspect not only from the point of waste treatment but also from the recovery of metals for economic growth. Conventional approaches for recovery of metals from e-waste, viz. pyrometallurgical and hydrometallurgical techniques, are rapid and efficient, but cause secondary pollution and economically unviable. Limitations of the conventional techniques have led to a shift towards biometallurgical technique involving microbiological leaching of metals from e-waste in eco-friendly manner. However, optimization of certain biotic and abiotic factors such as microbial species, pH, temperature, nutrients, and aeration rate affect the bioleaching process and can lead to profitable recovery of metals from e-waste. The present review provides a comprehensive assessment on the metallurgical techniques for recovery of metals from e-waste with special emphasis on bioleaching process and the associated factors.

  5. Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

    Directory of Open Access Journals (Sweden)

    Mangutova Bianka V.

    2004-01-01

    Full Text Available Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa. The polyurethane foam was used as a pore creator which gave the material porosity of 70(5% (fly ash-glass composite and a porosity of 65( 5% (slag-glass composite. E-modulus values of the designed porous systems were 3.5(1.2 GPa and 8.1(3 GPa, while the bending strength values were 6.0(2 MPa and 13.2(3.5 MPa, respectively. These materials could be used for the production of tiles, wall bricks, as well as for the construction of air diffusers for waste water aeration.

  6. Model for temperature profile estimation in the refractory of a metallurgical ladle

    Science.gov (United States)

    Fredman, T. P.; Saxén, H.

    1998-06-01

    Modeling of the transient thermal state of metallurgical ladels is motivated by the need for estimating the drop in temperature of the liquid metal in the ladle. On-line estimation of the state is required, since the same ladle is used in a number of casting cycles with rapid changes in boundary conditions for the temperature field, and the conditions in the current as well as previous cycles affect the thermal state. Although a large number of methods for the numerical solution of conduction-diffusion partial differential equations have been developed, there are still advantages to keeping thermal field computations at a relatively simple level, in contrast to the situation in the design process of ladles, where two-dimensional modeling may be required. Extensive computations under nonverifiable boundary and initial parameter values are not especially suited for real-time simulation of industrial processes. This article presents a novel approach to the solution of the one-dimensional transient heat conduction problem applied to ladle linings, relying on classical analytical techniques in combination with numerical methods. The performance of the model was validated by a comparison of predictions to thermocouple measurements from the refractory of a steelmaking ladle during a campaign of 26 casting cycles. Reasonable agreement between the measured and simulated variables could be established, which demonstrates the feasibility of the approach.

  7. Metallurgical examination of, and resin transfer from, Three Mile Island prefilter liners

    International Nuclear Information System (INIS)

    McConnell, J.W. Jr.; Spaletta, H.W.

    1984-08-01

    Metallurgical examinations were performed on two EPICOR-II prefilter liners at the Idaho National Engineering Laboratory (INEL) to determine conditions of the liners and identify the minimum expected lifetime of those and other liners stored at INEL. The research work was accomplished by EG and G Idaho, Inc. for the EPICOR-II Research and Disposition Program, which is funded by the US Department of Energy. The EPICOR-II prefilter liners were used to filter radionuclides from contaminated water during cleanup of Three Mile Island Unit 2 (TMI-2). The liners were constructed of carbon steel with a phenolic protective coating and contained organic and inorganic ion-exchange filtration media. Program plans call for interim storage of EPICOR-II prefilters at INEL for up to ten years, before final disposal in high integrity containers at the Hanford, Washington commercial disposal site. This report describes the (a) resin transfer process used to empty liners for examination, (b) removal of metallographic sections from those liners, (c) specimen preparation, and (d) findings from metallographic examination of those specimens. A minimum lifetime for the liners is determined and recommendations are given for storage of wastes from future TMI-2 activities

  8. Metallurgical characterization of brass objects from the Akko 1 shipwreck, Israel

    Energy Technology Data Exchange (ETDEWEB)

    Ashkenazi, D., E-mail: dana@eng.tau.ac.il [Faculty of Engineering, Tel Aviv University, Ramat Aviv 69978 (Israel); Cvikel, D. [Leon Recanati Institute for Maritime Studies, University of Haifa, 31905 (Israel); Stern, A. [Department of Materials Engineering, Ben-Gurion University of the Negev, Beer Sheva 84105 (Israel); Klein, S. [Institut für Geowissenschaften, Facheinheit Mineralogie, J. W. Goethe Universität, Altenhöferallee 1, D-60438 Frankfurt am Main (Germany); Kahanov, Y. [Leon Recanati Institute for Maritime Studies, University of Haifa, 31905 (Israel)

    2014-06-01

    The Akko 1 shipwreck was a small Egyptian armed vessel or auxiliary naval brig built in the eastern Mediterranean at the beginning of the 19th century. During the underwater excavations, about 230 brass hook-and-eye closures were found, mainly in the bow area. In addition, 158 brass cases were found, mainly between midships and the aft extremity of the shipwreck. Metallurgical non-destructive and destructive characterizations of selected items were performed, including radiographic testing, XRF, lead isotope analysis, optical microscopy, SEM–EDS and microhardness tests. The hook-and-eye closures and the cases were both found to be made of binary copper–zinc alloy (about 30 wt.% zinc). While the brass cases were made from rolled sheets, hand-made using simple tools, and joined by tin–lead soldering material, the brass hook-and-eye closures were hand-made from drawn brass wire, and manufactured from commercial drawn brass bars by a cold-working process. The lead isotope analyses suggest different provenances of the raw materials used for making the brass objects, thus the different origins of the ores may hint that the brass wire and sheet were imported to the workshops in which the objects were manufactured. - Highlights: • Brass cases and hook-and-eye closures were retrieved from the Akko 1 shipwreck. • Both types of objects were made of binary copper–zinc alloy (about 30 wt.% zinc). • The cases were hand-made from rolled sheets and joined by tin–lead soldering. • Hook-and-eye closures were made from drawn brass wire manufactured by cold-working. • Lead isotope analyses suggest that the origins of the raw material were diverse.

  9. Soil pollution indices conditioned by medieval metallurgical activity - A case study from Krakow (Poland).

    Science.gov (United States)

    Kowalska, Joanna; Mazurek, Ryszard; Gąsiorek, Michał; Setlak, Marcin; Zaleski, Tomasz; Waroszewski, Jaroslaw

    2016-11-01

    The studied soil profile under the Main Market Square (MMS) in Krakow was characterised by the influence of medieval metallurgical activity. In the presented soil section lithological discontinuity (LD) was found, which manifests itself in the form of cultural layers (CLs). Moreover, in this paper LD detection methods based on soil texture are presented. For the first time, three different ways to identify the presence of LD in the urban soils are suggested. The presence of LD had an influence on the content and distribution of heavy metals within the soil profile. The content of heavy metals in the CLs under the MMS in Krakow was significantly higher than the content in natural horizons. In addition, there were distinct differences in the content of heavy metals within CLs. Profile variability and differences in the content of heavy metals and phosphorus within the CLs under the MMS were activity indicators of Krakow inhabitants in the past. This paper presents alternative methods for the assessment of the degree of heavy metal contamination in urban soils using selected pollution indices. On the basis of the studied total concentration of heavy metals (Zn, Pb, Cu, Mn, Cr, Cd, Ni, Sn, Ag) and total phosphorus content, the Geoaccumulation Index (I geo ), Enrichment Factor (EF), Sum of Pollution Index (PI sum ), Single Pollution Index (PI), Nemerow Pollution Index (PI Nemerow ) and Potential Ecological Risk (RI) were calculated using different local and reference geochemical backgrounds. The use of various geochemical backgrounds is helpful to evaluate the assessment of soil pollution. The individual CLs differed from each other according to the degree of pollution. The different values of pollution indices within the studied soil profile showed that LDS should not be evaluated in terms of contamination as one, homogeneous soil profile but each separate CL should be treated individually. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. Metallurgical characterization of brass objects from the Akko 1 shipwreck, Israel

    International Nuclear Information System (INIS)

    Ashkenazi, D.; Cvikel, D.; Stern, A.; Klein, S.; Kahanov, Y.

    2014-01-01

    The Akko 1 shipwreck was a small Egyptian armed vessel or auxiliary naval brig built in the eastern Mediterranean at the beginning of the 19th century. During the underwater excavations, about 230 brass hook-and-eye closures were found, mainly in the bow area. In addition, 158 brass cases were found, mainly between midships and the aft extremity of the shipwreck. Metallurgical non-destructive and destructive characterizations of selected items were performed, including radiographic testing, XRF, lead isotope analysis, optical microscopy, SEM–EDS and microhardness tests. The hook-and-eye closures and the cases were both found to be made of binary copper–zinc alloy (about 30 wt.% zinc). While the brass cases were made from rolled sheets, hand-made using simple tools, and joined by tin–lead soldering material, the brass hook-and-eye closures were hand-made from drawn brass wire, and manufactured from commercial drawn brass bars by a cold-working process. The lead isotope analyses suggest different provenances of the raw materials used for making the brass objects, thus the different origins of the ores may hint that the brass wire and sheet were imported to the workshops in which the objects were manufactured. - Highlights: • Brass cases and hook-and-eye closures were retrieved from the Akko 1 shipwreck. • Both types of objects were made of binary copper–zinc alloy (about 30 wt.% zinc). • The cases were hand-made from rolled sheets and joined by tin–lead soldering. • Hook-and-eye closures were made from drawn brass wire manufactured by cold-working. • Lead isotope analyses suggest that the origins of the raw material were diverse

  11. Recycling of the rare earth oxides from spent rechargeable batteries using waste metallurgical slags

    Directory of Open Access Journals (Sweden)

    Tang K.

    2013-01-01

    Full Text Available A high temperature process for recycling spent nickel-metal hydride rechargeable batteries has been recently developed at SINTEF/NTNU. The spent battery modules were first frozen with liquid nitrogen for the de-activation and brittle fracture treatment. The broken steel scraps and plastics were then separated by the mechanical classification and magnetic separation. The remaining positive and negative electrodes, together with the polymer separator, were heated to 600-800oC in order to remove the organic components and further separate the Ni-based negative electrode. XRF analyses indicate that the heat-treated materials consist mainly of nickel, rare earth and cobalt oxides. The valuable rare earth oxides were further recovered by the high-temperature slagging treatment. The waste metallurgical slags, consist mainly of SiO2 and CaO, were used as the rare earth oxide absorbent. After the high temperature slagging treatment, over 98% of nickel and cobalt oxides were reduced to the metal phase; meanwhile almost all rare earth oxides remain in the molten slags. Furthermore, EPMA and XRF analyses of the slag samples indicate that the rare earth oxides selectively precipitate in the forms of solid xSiO2•yCaO•zRe2O3. The matrix of slag phase is Re2O3 deficient, typically being less than 5 wt%. This provides a sound basis to further develop the high-temperature process of concentrating the Re2O3 oxides in slags.

  12. Effects of metallurgical variables on hydrgen embrittlement in types 316, 321, and 347 stainless steels

    International Nuclear Information System (INIS)

    Rozenak, P.; Eliezer, D.

    1984-01-01

    Hydrogen embrittlement of 316, 321 and 347 types austenitic stainless steels has been studied by charging thin tensile specimens with hydrogen through cathodic polarization. Throughout this study we have compared solution annealed samples having various prior austenitic grain-size with samples given the additional sensitization treatment. The results show that refined grains improves the resistance to hydrogen cracking regardless of the failure mode. The sensitized specimens were predominantly intergranular, while the annealed specimens show massive regions of microvoid coalescence producing ductile rupture. 347 type stainless steel is much more susceptible to hydrogen embrittlement than 321 type steel, and 316 type is the most resistant to hydrogen embrittlement. the practical implication of the experimental conclusions are discussed

  13. Effect of microwave irradiation on reactivity of metallurgical coke in CO2 atmosphere

    Directory of Open Access Journals (Sweden)

    C. Tian

    2018-01-01

    Full Text Available Influence of microwave irradiation on gasification behavior and crystallite parameters of coke samples was studied in this research. The results indicated that microwave irradiation have significant influence on the carbon structure and the reactivity of coke in CO2 atmosphere. The thermogravimetric results showed that the temperature of coke at different conversion rates of 10 %, 20 % and 30 % were reduced by 20 °C, 30 °C and 50 °C respectively. Simultaneously, microwave irradiation may lead to variation in lateral size and stacking height of crystallite and subsequently reduce the gasification reaction rate of coke in CO2 atmosphere.

  14. Effect of metallurgical variables on the austenite stability in fatigued AISI 304 type steels

    Czech Academy of Sciences Publication Activity Database

    Man, Jiří; Smaga, M.; Kuběna, Ivo; Eifler, D.; Polák, Jaroslav

    2017-01-01

    Roč. 185, NOV (2017), s. 139-159 ISSN 0013-7944. [XVIII International Colloquium Mechanical Fatigue of Metals. Gijón, 05.11.2016-07.11.2016] R&D Projects: GA ČR GA13-32665S Institutional support: RVO:68081723 Keywords : Austenitic stainless steel * Deformation induced martensite * Color metallography * Chemical banding * Low cycle fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.151, year: 2016

  15. Effect of metallurgical variables on the austenite stability in fatigued AISI 304 type steels

    Czech Academy of Sciences Publication Activity Database

    Man, Jiří; Smaga, M.; Kuběna, Ivo; Eifler, D.; Polák, Jaroslav

    2017-01-01

    Roč. 185, NOV (2017), s. 139-159 ISSN 0013-7944 Institutional support: RVO:68081723 Keywords : Austenitic stainless steel * Chemical banding * Color metallography * Deformation induced martensite * Low cycle fatigue Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.151, year: 2016

  16. The history of decisions on creation of nuclear and metallurgical complex on the basis of the Kola nuclear power plant

    Directory of Open Access Journals (Sweden)

    Kudrin B. I.

    2017-02-01

    Full Text Available Some reasons for the choice of directions for using electric and thermal energy of the Kola nuclear power plant located beyond the Arctic Circle have been presented. The regions of the country and their large-scale industrial productions based on metallurgical enterprises have been indicated; the electrical supply of these enterprises is implemented from the Kola NPP. The results of research of energy inputs for the production of a ton of steel and cast iron have been presented. It has been determined that the main direction of technological modernization in the steel industry is avoiding the use of organic fuels (particularly in coke-blast furnace production as the most energy-intensive and its replacement with the technology of direct reduction of iron with hydrogen. As an alternative energy source for organic fuels the creation of a fuel-free nuclear-metallurgical electrified complex has been proposed. The principal scheme of the fuel-free nuclear-metallurgical electrified complex has been described, here the main novelty has a reducing gases preparation block giving the potential ability for creating waste-free process. It has been noted that this technology requires using high temperatures and solving technical problems related to heat resistance of constructions. Some examples of world research on the implementation of similar projects have been presented. It has been determined that the use of new technology will cause the need for optimization of power consumption structure due to the redistribution of capacity and electrical consumption between productions. The introduction of new technologies requires solving a number of problems on electric power supply and electrical equipment designing. It has been observed that on the Kola NPP large-scale reconstruction was carried out during the working period, it helped to increase its project capacity and extend the operation life. Nowadays the region has excess installed capacity that can be

  17. Synergistic Separation Behavior of Boron in Metallurgical Grade Silicon Using a Combined Slagging and Gas Blowing Refining Technique

    Science.gov (United States)

    Wu, Jijun; Zhou, Yeqiang; Ma, Wenhui; Xu, Min; Yang, Bin

    2017-02-01

    A combined slagging and gas blowing refining technique for boron removal from metallurgical grade silicon using the CaO-SiO2-CaCl2 slag and the mixed Ar-O2-H2O gas is investigated. The oxygen gas blowing in combination with water vapor shows a wonderful removal efficiency of boron compared with the single oxygen or the single water vapor blowing. It is analyzed from the thermodynamics that a synergistic separation behavior of boron is resulted from CaCl2 and O2. Boron is removed and reduced from 22 to 0.75 ppmw with a removal efficiency of 96.6 pct.

  18. Evidence of trace element emission during the combustion of sulfide-bearing metallurgical slags

    International Nuclear Information System (INIS)

    Bortnikova, Svetlana Borisovna; Olenchenko, Vladimir Vladimirovich; Gaskova, Olga Lukinichna; Chernii, Konstantin Ivanovich; Devyatova, Anna Yurevna; Kucher, Dmitrii Olegovich

    2017-01-01

    The present study shows the results of field and laboratory studies of trace element transfer from waste heaps of metallurgical slags (Kemerovo region, town of Belovo). Temperature anomalies were observed, with high temperatures up to 81.2 °C on the top of the heap. A visual geophysical model of the inner parts of the heap with contrasting resistivity zones was obtained using the electrical resistivity tomography (ERT) method, and quantitative characteristics were derived. Dry and frozen slag zones were characterized by resistivity of 50–500 Ohm·m. The resistivity of wet slag varied from 5 to 10 Ohm·m for slag with low humidity of 1–2 Ohm·m for slag saturated with highly mineralized solutions. The local anomaly of extremely low resistivity (0.3–0.5 Ohm·m) might be associated with a combustion centre or high pore solutions TDS. Basic major elements (Ca, Mg, K, Na, Si, and Al), metals (Cu, Zn, Pb, and Cd) and anionic elements (As, Sb, and V) were determined in gas condensates in situ. The most volatile elements were basic elements: Ca > Cu > Mg > Na > Mn > Fe, Zn. Lower concentration in the condensates was determined for Si > K > As > Sr > Al > V and Pb, Ba, La were also found. The observed mineral paragenetic sequences were primary minerals of barite-polymetallic ores and sphalerite concentrate, high-temperature minerals formed during pyrometallurgical processing and/or permanent combustion of the heap surface, efflorescence minerals formed by atmospheric oxidation accelerated by acid steam condensation. An experimental investigations using stepwise and 500 °C heating of the same samples were performed to compare the elements that were released into the gas phase in situ and off-site. - Highlights: • Sulfide tailings temperature anomalies up to 81.2 °C. • A visual geophysical model of the bowels of the heap with contrasting resistivity zones was obtained. • Base rock-forming elements, metals and anionogenic elements were

  19. Microbiological and physicochemical treatments applied to metallurgic industry aiming water reuse

    Directory of Open Access Journals (Sweden)

    Antonio Roberto Crystal Bello

    2008-04-01

    Full Text Available A study was conducted on the reuse of the water in a system composed of a sewage treatment plant (STP using prolonged aeration with activated sludge and a compact water treatment plant (CWTP in a metallurgic industry. The processes for obtaining the water for reuse were microbiological and physicochemical. The domestic sewage was then pumped to the STP, where biological flocks were formed and clarified water was obtained. The efficiency of the microbiological process in the STP was evaluated for removal of biochemical oxygen demand (BOD, chemical oxygen demand (COD and sedimentary solids (SS. The efficiency of physicochemical processes for clarifying the water and disinfection was evaluated through analysis of pH, turbidity, color, aerobic heterotrophic bacterial count, free chlorine, hardness, alkalinity, chlorides, sulfates and dissolved total solids (DTS. In the reuse of the water, acute toxicity for the microcrustaceans Daphnia similis was also evaluated.Estudou-se o reuso de água de um sistema composto por estação de tratamento de esgoto (ETE com aeração prolongada e lodo ativado, e em uma estação compacta de tratamento de água (ECTA de uma indústria metalúrgica. Os processos para obtenção da água de reuso foram: microbiológico e físico-químico. O esgoto doméstico foi bombeado para a ETE, onde houve formação de flocos biológicos e água clarificada. Avaliou-se a eficiência do processo microbiológico da ETE mediante a remoção de demanda bioquímica de oxigênio (DBO, demanda química de oxigênio (DQO e sólidos sedimentáveis (SS. A eficiência do processo físico-químico de clarificação e desinfecção foi avaliada mediante análises de pH, turbidez, cor, contagem de bactérias heterotróficas aeróbias, cloro livre, dureza, alcalinidade, cloretos, sulfatos, sólidos totais dissolvidos (STD. Na água de reuso além desses parâmetros avaliou-se a toxicidade aguda ao microcrustáceo Daphnia similis.

  20. TiNi shape memory alloys: effects of the fabrication route, the oxygen content and the zirconium or hafnium additions on the metallurgical characteristics and the thermomechanical properties; Alliages a memoires de forme de base TiNi: influence du mode de fabrication de la teneur en oxygene et de l`ajout de Zr ou Hf sur les caracteristiques metallurgiques et les proprietes mecaniques

    Energy Technology Data Exchange (ETDEWEB)

    Olier, P.

    1996-12-31

    In order to promote the development of Ti-Ni shape memory alloys, we have studied the correlation between the fabrication route, the chemical composition (O{sub 2} content, Zr or Hf additions), the metallurgical characteristics and the thermomechanical properties. A conventional sintering does not allow to obtain a homogeneous compound of pure Ti{sub 50}Ni{sub 50} alloy because of the occurrence of Kirkendall porosities which act as a diffusion barrier. An original process including combustion synthesis and hot-extrusion was successfully developed. Resulting products exhibit a smaller grain size (15-20{mu}m) and an enhanced workability in comparison with products obtained by arc-melting and subsequent hot rolling. The presence of oxygen in equiatomic Ti-Ni alloy induces the oxide precipitation of Ti{sub 4}Ni{sub 2}O{sub x} type (with x {<=} 1). The precipitated particle fraction is proportional to the oxygen nominal content of the alloy. We show that the decrease of the transformation temperatures is correlated with the decrease of Ti in solid solution due to Ti{sub 4}Ni{sub 2}O precipitation. Moreover, we find that a fine and homogenous oxide dispersion is suitable to decrease the grain size during hot rolling and to enhance to the one way shape memory properties. An increase of the typical transformation temperatures is obtained through of Zr or Hf (in substitution to Ti). But, an increase of the hardness is measured, and consequently the workability of the ternary alloys becomes reduced. However, it is worthwhile to point out that a Ti{sub 38}Ni{sub 50}Hf{sub 12} product obtained by arc melting and hot extrusion is able to fully recover an apparent plastic strain of more than 4% during tensile tests performed under special loading conditions. Such as behaviour is of great interest with respect to potential applications in a temperature range higher that 100 deg. C. (author). 105 refs.

  1. Assessing market structures in resource markets. An empirical analysis of the market for metallurgical coal using various equilibrium models

    Energy Technology Data Exchange (ETDEWEB)

    Lorenczik, Stefan; Panke, Timo [Koeln Univ. (Germany). Inst. of Energy Economics

    2015-05-15

    The prevalent market structures found in many resource markets consist of a high concentration on the supply side and a low demand elasticity. Market results are therefore frequently assumed to be an outcome of strategic interaction between producers. Common models to investigate the market outcomes and underlying market structures are games representing competitive markets, strategic Cournot competition and Stackelberg structures taking into account a dominant player acting first followed by one or more followers. Besides analysing a previously neglected scenario of the latter kind, we add to the literature by expanding the application of mathematical models by applying an Equilibrium Problem with Equilibrium Constraints (EPEC), which is used to model multi-leader-follower games, to a spatial market. We apply our model by investigating the prevalent market setting in the international market for metallurgical coal between 2008 and 2010, whose market structure provides arguments for a wide variety of market structures. Using different statistical measures and comparing model with actual market outcomes, we find that two previously neglected settings perform best: First, a setting in which the four largest metallurgical coal exporting firms compete against each other as Stackelberg leaders, while the remainders act as Cournot followers. Second, a setting with BHPB acting as sole Stackelberg leader.

  2. Assessing market structures in resource markets. An empirical analysis of the market for metallurgical coal using various equilibrium models

    International Nuclear Information System (INIS)

    Lorenczik, Stefan; Panke, Timo

    2015-01-01

    The prevalent market structures found in many resource markets consist of a high concentration on the supply side and a low demand elasticity. Market results are therefore frequently assumed to be an outcome of strategic interaction between producers. Common models to investigate the market outcomes and underlying market structures are games representing competitive markets, strategic Cournot competition and Stackelberg structures taking into account a dominant player acting first followed by one or more followers. Besides analysing a previously neglected scenario of the latter kind, we add to the literature by expanding the application of mathematical models by applying an Equilibrium Problem with Equilibrium Constraints (EPEC), which is used to model multi-leader-follower games, to a spatial market. We apply our model by investigating the prevalent market setting in the international market for metallurgical coal between 2008 and 2010, whose market structure provides arguments for a wide variety of market structures. Using different statistical measures and comparing model with actual market outcomes, we find that two previously neglected settings perform best: First, a setting in which the four largest metallurgical coal exporting firms compete against each other as Stackelberg leaders, while the remainders act as Cournot followers. Second, a setting with BHPB acting as sole Stackelberg leader.

  3. effects of sulphur addition on addition on and mechanical properties

    African Journals Online (AJOL)

    User

    234-8034714355. 8034714355. 1. EFFECTS OF SULPHUR ADDITION ON. ADDITION ON. 2. AND MECHANICAL PROPERTIES O. 3. 4. C. W. Onyia. 5. 1DEPT. OF METALLURGICAL AND MATERIALS. 6. 2, 4DEPT. OF METALLURGICAL ...

  4. Influence of metallurgical and electrochemical factors on cracking of steels at nuclear power plants under high temperature

    International Nuclear Information System (INIS)

    Pokhmurskii, V.I.; Gnyp, I.P.

    1994-01-01

    The influence of metallurgical heterogeneities in steels and electrochemical factors on corrosion cracking under high temperature water environment is studied, with special emphasis on the influence of manganese sulfide inclusions and other non-metallic ones on the crack growth rate. Results show that the electro-chemical conditions for an hydrogen concentration increase in a pre-failure zone exist at a crack tip under cyclic loading; hydrogen penetrating into metals at high temperature reduces manganese sulfides, ferric carbides, and cause high pressure of gases in micro-discontinuities, thus leading to cyclic corrosion cracking; anodic (relatively to a metal matrix) inclusions are rather the cause of steel cracking resistance decrease than cathodic ones. 16 refs., 4 figs

  5. Recent advances and future perspectives of nanosized zero- valent iron for extraction of heavy elements from metallurgical sludges

    Science.gov (United States)

    Mikhailov, I. Yu; Levina, V. V.; Kolesnikov, E. A.; Chuprunov, K. O.; Gusev, A. A.; Godymchuk, A. Yu; Kuznetsov, D. V.

    2016-01-01

    Advanced oxidation processes with nanosized zero-valent iron have presented great potential in wastewater treatment technology and now experience both increasing popularity and reliable technical improvements. Besides wastewater treatment, there is another promising application for an emerging technology of iron nanoparticles - as Fenton-like catalyst for extraction of valuable elements from poor and secondary raw materials such as metallurgical sludges. In present research, we carried out a set of experiments with emphasis on the physicochemical mechanisms and their relationship to the performance. In particular, we examined complex acidic - hydrogen peroxide leaching of zinc from blast furnace sludge with nanosized zero-valent iron as Fenton-like catalyst. Results of the experiments showed promising potential for subsequent application in extraction of heavy and rare-earth elements.

  6. Recent advances and future perspectives of nanosized zero- valent iron for extraction of heavy elements from metallurgical sludges

    International Nuclear Information System (INIS)

    Mikhailov, I Yu; Levina, V V; Kolesnikov, E A; Chuprunov, K O; Gusev, A A; Godymchuk, A Yu; Kuznetsov, D V

    2016-01-01

    Advanced oxidation processes with nanosized zero-valent iron have presented great potential in wastewater treatment technology and now experience both increasing popularity and reliable technical improvements. Besides wastewater treatment, there is another promising application for an emerging technology of iron nanoparticles - as Fenton-like catalyst for extraction of valuable elements from poor and secondary raw materials such as metallurgical sludges. In present research, we carried out a set of experiments with emphasis on the physicochemical mechanisms and their relationship to the performance. In particular, we examined complex acidic - hydrogen peroxide leaching of zinc from blast furnace sludge with nanosized zero-valent iron as Fenton-like catalyst. Results of the experiments showed promising potential for subsequent application in extraction of heavy and rare-earth elements. (paper)

  7. Roadmap report of the Metallurgical Industry and Foundries [in the Netherlands]; Rapportage Routekaart Metallurgische Industrie en Gieterijen

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2011-08-15

    The roadmap describes the direction VNMI and AVNeG consider as feasible to realize substantial improvements with regard to energy efficiency in metallurgical production processes and in the usage of metal products. The aim of the report is to guide development efforts and describe technical and organizational options for businesses and industries in the metal sector [Dutch] De Routekaart beschrijft de richting die VNMI en AVNeG als haalbaar zien om naar 2030 toe substantiele energie-efficientieverbeteringen te realiseren in metallurgische productieprocessen en in de gebruiksfase van metaal producten. Het rapport is richtinggevend voor ontwikkelingsinspanningen en beschrijft technische en organisatorische mogelijkheden waar bedrijven individueel en in sectorverband zich voor zullen inzetten.

  8. Metallurgical investigation of cracking of the isolation valve downstream piping of regenerative heat exchanger at beaver valley unit 1 station

    International Nuclear Information System (INIS)

    Rao, G.V.

    1998-01-01

    A metallurgical investigation was conducted to establish the mechanism and cause of cracking in the regenerative heat exchanger piping at Beaver Valley Unit 1 PWR station in the USA. The investigation, which was centered on an eight inch long pipe section containing the cracking included surface examinations, metallographic and fractographic examinations, and chemistry evaluations. The results of the examinations showed that there were two types of pipe degradation mechanisms that affected the type 304 stainless schedule 40 piping. These consisted of localized corrosive attack on the OD surface due to the presence of chlorides, sulphates and phosphates, and transgranular stress corrosion cracking in the pipe wall due to the presence of chloride contaminants. The overall results of the investigation showed that the introduction of contaminants from external sources other than pipe insulation was the cause of heat exchanger pipe cracking. (author)

  9. Theoretical and experimental research on the use of expert systems (ES in assessing risks of failure in metallurgical companies

    Directory of Open Access Journals (Sweden)

    E. Iancu

    2013-04-01

    Full Text Available The systems’ engineering has reached an explosive development of intelligent systems technology which solves complex problems based on human expertise accumulated in the past and following the processes of learning and reasoning very similar to those of the biological brain. In this article, the concept of the proposed expert system is the result of interdisciplinary researches (computer science, management, accounting and business administration, etc., which are designed to provide a tool for top management work force of a listed metallurgical company. The inference machine will provide in the end score functions for Altman, Conan Holder model and rating which eventually can be combined into a single model that will forecast the company’s evolution in coming years.

  10. Competitiveness and Economic Security — Priority Problems of the Region’s Metallurgical Comples and Its Leaders in the Conditions Of Instability

    Directory of Open Access Journals (Sweden)

    Andrey Anatolyevich Kozitsyn

    2015-09-01

    Full Text Available The subject-matter of the research is the study of the regional metallurgical complex and its leaders, which account for 55 % of industrial output and more than 57 % of exports of the Sverdlovsk region, in the current terms of economic instability. Supporting the business priorities of improving the competitiveness and economic security of the enterprise is based on the example of "UMMCHolding" — the leader of ferrous metallurgy in the Middle Urals, an active participant in the global and Russian copper market. The modern economic, mathematical, and general scientific methods (comparison study, the ratio of total and private, and others are applied as the research methods. To obtain the study results, the main areas of the holding impacted by the sanctions are analyzed: modernization of production and spare parts provisions of the current imported equipment, correction of the supply chain, searching for new business partners, transformation of the structure and direction of cargo traffic, solving transportation problems, stocks system management and minimization of economic, social and environmental costs. The urgency of solving the problem of company competitiveness and economic security increasing together with its sectoral and regional features in the present conditions is proved as the key conclusion. The high competitiveness of the holding is considered to be one of the factors of its economic security. The main goal of the economic security of the company is its sustainable and maximally effective functioning at the present time and high potential for successful development in the future. The indicators and criteria for the economic security evaluation are studied in detail. The analysis conducted has shown that, in general, the holding has high indicators characterizing its economic security on the basis of high competitiveness. As a negative sign, a lack of the investment growth needed to solve urgent problems is noticed.

  11. Environmental management and educational needs of the small and medium-sized businesses of the metallurgical sector in the south region of Madrid

    International Nuclear Information System (INIS)

    Urena, A.; Rams, J.; Mendez, F. J.; Rodriguez, J.

    2004-01-01

    In this study, the environmental management and needs of the small and medium-sized businesses of the metallurgical industry in the south region of Madrid were analysed. Information was obtained through a telephone questionnaire distributed to more than 170 companies. Although most of the respondent employees do not consider environmental training one of their priorities, they expressed their interest in implementing Environmental Management Systems, waste minimization and higher knowledge of the specific legal aspects. (Author) 7 refs

  12. Morphology, chemistry and distribution of neoformed spherulites in agricultural land affected by metallurgical point-source pollution.

    Science.gov (United States)

    Leguédois, Sophie; Van Oort, Folkert; Jongmans, Toine; Chevallier, Pierre

    2004-07-01

    Metal distribution patterns in superficial soil horizons of agricultural land affected by metallurgical point-source pollution were studied using optical and electron microscopy, synchrotron radiation and spectroscopy analyses. The site is located in northern France, at the center of a former entry lane to a bunker of World War II, temporarily paved with coarse industrial waste fragments and removed at the end of the war. Thin sections made from undisturbed soil samples from A and B horizons were studied. Optical microscopy revealed the occurrence of yellow micrometer-sized (Ap horizon) and red decamicrometer-sized spherulites (AB, B(1)g horizons) as well as distinct distribution patterns. The chemical composition of the spherulites was dominated by Fe, Mn, Zn, Pb, Ca, and P. Comparison of calculated Zn stocks, both in the groundmass and in spherulites, showed a quasi-exclusive Zn accumulation in these neoformed features. Their formation was related to several factors: (i) liberation of metal elements due to weathering of waste products, (ii) Ca and P supply from fertilizing practices, (iii) co-precipitation of metal elements and Ca and P in a porous soil environment, after slow exudation of a supersaturated soil solution in more confined mineral media.

  13. Thallium isotopes in metallurgical wastes/contaminated soils: A novel tool to trace metal source and behavior.

    Science.gov (United States)

    Vaněk, Aleš; Grösslová, Zuzana; Mihaljevič, Martin; Ettler, Vojtěch; Trubač, Jakub; Chrastný, Vladislav; Penížek, Vít; Teper, Leslaw; Cabala, Jerzy; Voegelin, Andreas; Zádorová, Tereza; Oborná, Vendula; Drábek, Ondřej; Holubík, Ondřej; Houška, Jakub; Pavlů, Lenka; Ash, Christopher

    2018-02-05

    Thallium (Tl) concentration and isotope data have been recorded for contaminated soils and a set of industrial wastes that were produced within different stages of Zn ore mining and metallurgical processing of Zn-rich materials. Despite large differences in Tl levels of the waste materials (1-500mgkg -1 ), generally small changes in ε 205 Tl values have been observed. However, isotopically lighter Tl was recorded in fly ash (ε 205 Tl∼-4.1) than in slag (ε 205 Tl∼-3.3), implying partial isotope fractionation during material processing. Thallium isotope compositions in the studied soils reflected the Tl contamination (ε 205 Tl∼-3.8), despite the fact that the major pollution period ended more than 30 years ago. Therefore, we assume that former industrial Tl inputs into soils, if significant, can potentially be traced using the isotope tracing method. We also suggest that the isotope redistributions occurred in some soil (subsurface) horizons, with Tl being isotopically heavier than the pollution source, due to specific sorption and/or precipitation processes, which complicates the discrimination of primary Tl. Thallium isotope analysis proved to be a promising tool to aid our understanding of Tl behavior within the smelting process, as well as its post-depositional dynamics in the environmental systems (soils). Copyright © 2017 Elsevier B.V. All rights reserved.

  14. Metallurgical Bonding Development of V-4Cr-4Ti Alloy for the DIII-D Radiative Divertor Program

    International Nuclear Information System (INIS)

    Smith, J.P.; Johnson, W.R.; Trester, P.W.

    1998-01-01

    General Atomics (GA), in conjunction with the Department of Energy's (DOE) DIII-D Program, is carrying out a plan to utilize a vanadium alloy in the DIII-D tokamak as part of the DIII-D Radiative Divertor (RD) upgrade. The V-4Cr-4Ti alloy has been selected in the U.S. as the leading candidate vanadium alloy for fusion applications. This alloy will be used for the divertor fabrication. Manufacturing development with the V-4Cr-4Ti alloy is a focus of the DIII-D RD Program. The RD structure, part of which will be fabricated from V-4Cr-4Ti alloy, will require many product forms and types of metal/metal bonded joints. Metallurgical bonding methods development on this vanadium alloy is therefore a key area of study by GA. Several solid state (non-fusion weld) and fusion weld joining methods are being investigated. To date, GA has been successful in producing ductile, high strength, vacuum leak tight joints by all of the methods under investigation. The solid state joining was accomplished in air, i.e., without the need for a vacuum or inert gas environment to prevent interstitial impurity contamination of the V-4Cr-4Ti alloy

  15. Left-wing, democracy, and trade union insurgency in Mexico: nuclear, mining, and metallurgical workers, 1972-1985

    Directory of Open Access Journals (Sweden)

    Gerardo Necoechea Gracia

    2016-03-01

    Full Text Available This article analyzes the history of trade union insurgency in Mexico during the 1970s and the relationship established between the left and the labor class. To do this, experiences of the Mexican National Nuclear Energy Trade Union and those of sections 11 and 147 of the mining-metallurgical trade union are analyzed. In the first case, its relationship with the democratic movement of electrical workers and the current of revolutionary nationalism are observed and in the second its links with the political organization Línea Proletaria, which has a Maoist affiliation. Both currents proposed various strategies that revived the tension existing in the Mexican labor movement in the early century, between those who thought that trade unions should not ally to political parties and instead exert direct action at work and those who advocated for political alliances, which they called multiple action. Both movements converged in the trade union movement of that period, which demanded trade union democracy and demonstrated against the austerity policy imposed by the government, as well as for the defense of natural resources. On the other hand, labor activism was manifested in an environment of greater rebelliousness combined with other social groups, a situation that ascertains advances in the struggles of workers from the industry and services, and its impact on the political, social, and cultural life in the country.

  16. Resistance Upset Welding of ODS Steel Fuel Claddings—Evaluation of a Process Parameter Range Based on Metallurgical Observations

    Directory of Open Access Journals (Sweden)

    Fabien Corpace

    2017-08-01

    Full Text Available Resistance upset welding is successfully applied to Oxide Dispersion Strengthened (ODS steel fuel cladding. Due to the strong correlation between the mechanical properties and the microstructure of the ODS steel, this study focuses on the consequences of the welding process on the metallurgical state of the PM2000 ODS steel. A range of process parameters is identified to achieve operative welding. Characterizations of the microstructure are correlated to measurements recorded during the welding process. The thinness of the clad is responsible for a thermal unbalance, leading to a higher temperature reached. Its deformation is important and may lead to a lack of joining between the faying surfaces located on the outer part of the join which can be avoided by increasing the dissipated energy or by limiting the clad stick-out. The deformation and the temperature reached trigger a recrystallization phenomenon in the welded area, usually combined with a modification of the yttrium dispersion, i.e., oxide dispersion, which can damage the long-life resistance of the fuel cladding. The process parameters are optimized to limit the deformation of the clad, preventing the compactness defect and the modification of the nanoscale oxide dispersion.

  17. Microstructure and tribology behaviors of in-situ WC/Fe carbide coating fabricated by plasma transferred arc metallurgic reaction

    Science.gov (United States)

    Yuan, Youlu; Li, Zhuguo

    2017-11-01

    In order to improve the dry sliding tribology properties of mild steel compound, the in-situ WC carbide coatings with 18, 32, 54 vol% WC were successfully synthesized using plasma transferred arc metallurgic reaction (PTAMR) with alloy powders W, C and Fe-30Ni. The composition, microstructure and microhardness of the carbide coatings were characterized. It was found that the carbide coating consisted of WC, M6C and γ phases, carbides distribute gradually from the coating bottom to top, the in-situ WC crystal grows into triangle prism structure with high hardness and good toughness. Dry sliding tribology behaviors were studied on block-on-wheel dry sliding wear tester with load 300 N, sliding speed 0.836 m/s and distance 500 m. Results show that the friction coefficient diagrams contain three stages, variation of friction coefficient increase with the content of WC, friction temperature increase with the sliding distance, increasing the content of WC can directly increase the antiwear property of WC/Fe carbide coating. The main wear mechanisms of in-situ WC/Fe carbide coating are adhesive, oxidation, micro-cutting and ploughing wear.

  18. Projects development for mining-metallurgical units for production of uranium concentrates. An analysis an a methodology

    International Nuclear Information System (INIS)

    Ajuria G, S.; Blanco P, B.; Manzanera Q, C.; Pena A, J.

    1978-07-01

    An analysis and a methodology for the complete development of a mining- metallurgist project is presented, from the sampling and the evaluation of a deposit until the outburst of a metallurgical plant. The main objectives of this work are three: On one hand it is to establish a methodology for standardize the internal activities of the Sub management of Benefits. It is convenient standardize the experimental procedures, the evaluation approaches and the form of presentation of results so that they are directly comparable and that it is easy their interpretation and use. Given the nature so variable of the minerals this document cannot be but that a guide and it is indispensable that in all moment the personnel that develops these activities uses his knowledge, experience and professional approach to obtain the best results. On the other hand it is to establish a base to facilitate the coordination of the activities of the Sub management of Benefit with other work groups, inside of and outside of the INEN that should collaborate in the projects. Finally it is to present a vision of group of the whole project like reference base for the participant personnel. Many of the specialists that contribute to the project would not be metallurgists, but rather they practice other disciplines. It is therefore convenient to facilitate the one that are formed an image of the complete project. (Author)

  19. Metallurgical and environmental factors influencing creep behaviour of hastelloy-X

    International Nuclear Information System (INIS)

    Kiuchi, Kiyoshi; Kondo, Tatsuo

    1979-03-01

    Creep and rupture behaviours of Hastelloy-X and its modified version were examined with special reference to the effect of different test environments; i.e. air, high vacuum and the simulated HTR helium coolant. The respective environments showed different effects. The vacuum environment of about 10 -8 torr. gave best reproducible behaviour with essentially no surface-to-volume ratio effect. Such size effect was significant in the other two environments. The simulated HTR environment was characterized in its potentiality of both oxidizing selected alloy constituents and carburization. The observed behaviour was attributed to the depletion of strengthning solute elements caused by the surface reactions and the associated solid state reactions. (author)

  20. Graduates mining and metallurgical specialty in professional and economic spheres of society (Dnepropetrovsk region

    Directory of Open Access Journals (Sweden)

    M. V. Mosondz

    2015-02-01

    Regarding barriers hiring young people, employers point to the lack of personal skills essential for work, excessive demands from graduates, lack of experience, lack of theoretical and practical knowledge, knowledge discrepancy real needs of employers. The needs of employers in specialists not satisfactory in full. This demonstrates the need to establish more effective cooperation between higher education institutions and employers.

  1. Metallurgical and mechanical examinations of steel–copper joints arc welded using bronze and nickel-base superalloy filler materials

    International Nuclear Information System (INIS)

    Velu, M.; Bhat, Sunil

    2013-01-01

    Highlights: ► Optical and scanning electron microscopy show defect free weld interfaces. ► Energy dispersive spectroscopy shows low dilution level of the weld by Fe. ► XRD studies show no brittle intermetallic phases in the weld interfaces. ► Weld interfaces did not fail during tensile, transverse bending and impact tests. ► The joint exhibits superior strength properties than that of bronze filler. - Abstract: The paper presents metallurgical and mechanical examinations of joints between dissimilar metals viz. copper (UNSC11000) and alloy steel (En31) obtained by Shielded Metal Arc Welding (SMAW) using two different filler materials, bronze and nickel-base super alloy. The weld bead of the joint with bronze-filler displayed porosity, while that with nickel-filler did not. In tension tests, the weldments with bronze-filler fractured in the centre of the weld, while those with nickel-filler fractured in the heat affected zone (HAZ) of copper. Since the latter exhibited higher strength than the former, all the major tests were undertaken over the joints with nickel-filler alone. Scanning Electron Microscopy (SEM) coupled with Energy Dispersive Spectroscopy (EDS) indicated corrugated weld interfaces and favorable elemental diffusions across them. X-ray diffraction (XRD) studies around the weld interfaces did not reveal any detrimental intermetallic compounds. Transverse bending tests showed that flexural strengths of the weldments were higher than the tensile strengths. Transverse side bend tests confirmed good ductility of the joints. Shear strength of the weld-interface (Cu–Ni or Ni–steel) was higher than the yield strength of weaker metal. Microhardness and Charpy impact values were measured at all the important zones across the weldment

  2. Trial-by-fire transformation: an interview with Globe Metallurgical's Arden C. Sims. Interview by Bruce Rayner.

    Science.gov (United States)

    Sims, A C

    1992-01-01

    Globe Metallurgical Inc., a $115 million supplier of specialty metals, is best known as the first small company to win the Baldrige Award in 1988. But there is much more to this gutsy little company than total quality. During the 1980s, Globe transformed itself from a rust-belt has-been on the verge of bankruptcy into a high-technology, high-quality industry leader. Along the way, the company went private in a management-led leveraged buyout, embraced flexible work teams, adopted a high-value-added, niche marketing strategy, and took its business global. Leading the way in Globe's reinvention was Chief Executive Arden C. Sims, the slow-talking son of a West Virginian coal miner. When he joined the company in 1984, Sims had no experience in the new managerial techniques. He was a product of the old school of management: cut costs and trim operations to regain competitiveness. But he soon discovered that old-style management was not enough to battle offshore competitors, an unproductive work force, rising costs, and outdated production technology. He was forced to go looking for new ideas and practices. In a succession of learning experiences, Sims attended a seminar on total quality in 1985, paving the way for the company's quality program; he discovered the power of flexible work teams when management was forced to run the furnaces during a year-long strike; he organized an LBO, allowing him to change the work order even more dramatically; and he took the company global and into highly profitable niche markets by severing a long-standing relationship with Globe's sales and marketing representative. As a result of these and other changes, Globe leads the specialty metals industry in virtually all performance measures.

  3. Pattern recognition with machine learning on optical microscopy images of typical metallurgical microstructures.

    Science.gov (United States)

    Bulgarevich, Dmitry S; Tsukamoto, Susumu; Kasuya, Tadashi; Demura, Masahiko; Watanabe, Makoto

    2018-02-01

    For advanced materials characterization, a novel and extremely effective approach of pattern recognition in optical microscopic images of steels is demonstrated. It is based on fast Random Forest statistical algorithm of machine learning for reliable and automated segmentation of typical steel microstructures. Their percentage and location areas excellently agreed between machine learning and manual examination results. The accurate microstructure pattern recognition/segmentation technique in combination with other suitable mathematical methods of image processing and analysis can help to handle the large volumes of image data in a short time for quality control and for the quest of new steels with desirable properties.

  4. THE MAIN DIRECTIONS OF THE ENERGY DEVELOPMENT AT BELORUSSIAN METALLURGICAL WORKS

    Directory of Open Access Journals (Sweden)

    A. A. Sotnikov

    2004-01-01

    Full Text Available The review of technical decisions on using of utilization heat in the systems of air conditioning, sewage water clearing, keeping of constant oxygen pressure in the plant set at provision from three independent sources is reflected in the article. The cumulative experience of the sewage water clearing at the facilities of back osmosis is noted, the qualitative figures of sewage membranes of different kinds are analyzed. The carrying out of technical decisions will allow to decrease considerably the deleterious effect on the environment.

  5. Metallurgical problems in the exchange tube of a fast reactor steam generator

    International Nuclear Information System (INIS)

    Coriou, M.; Champeix, L.; Weisz, M.

    1980-10-01

    The design of the 1200 MWe Super Phenix power station steam generators is based on the following principles: once through helical tube exchangers which can be completely drained on the sodium side; the single wall exchange tubes are accessible to Foucault current testing during shutdowns. The authors explain the reasons for selecting the 800 Alloy for the exchange tubes. This choice was borne out by the results of several years of studies in the following areas: 6000 test hours with a 45 MWe model; corrosion test under stress in a water-steam and sodium plus caustic soda environment; resistance to creep and fatigue (effects of ageing and annealing, of the chemical compound); industrial feasibility, fabrication, utilization, bending, coiling, welding, testing. Concurrently, the EMl2 qualification finalizing has been pursued for the same application [fr

  6. THE METALLURGICAL SPECIFICATIONS AND HARDNESS PROFILE OF A RAIL THERMITE WELD

    Directory of Open Access Journals (Sweden)

    Cevdet MERİÇ

    1998-02-01

    Full Text Available The quality of railroad construction is a important factor for comfort and safety in railroad transportation. Thermite welding being known for a long time prevents rail failure and, off road the train. It provides smoothly journey, and long life to rails and wagons. In this study, S 49 type St 70 steel rails have been welded by thermite process, hardness profile of welding zone rails has been obtained and its microstructure has been examined. In this profile maximum hardness values have been observed in front of welding region. Hardness value was 290 HB in the front of melting zone in the zone under heat effect (HAZ, 260 HB in welding zone and 220 HB in main structure. For microstructure pro-eutectoid ferrite and perlite were observed but not martensite.

  7. POWER, METALLURGICAL AND CHEMICAL MECHANICAL ENGINEERING THERMOELECTRIC EVENTS IN LIGHT-EMITTING BIPOLAR SEMICONDUCTOR STRUCTURES

    Directory of Open Access Journals (Sweden)

    P. A. Magomedova

    2017-01-01

    Full Text Available Objective. The development of light-emitting bipolar semiconductor structures having a low level of parasitic heat release.Methods. A method for converting thermoelectric heat in bipolar semiconductor structures into optical radiation to divert the excess energy into the environment was developed. At the same time, the cooling effect on thermoelectric junctions remains. Instead of an inertial process of conductive or convective heat transfer, practically instantaneous heat removal from electronic components to the environment takes place.Results. As a result, light-emitting bipolar semiconductor structures will allow more powerful devices with greater speed and degree of integration to be created. It is possible to produce transparent LED matrices with a two-way arrangement of transparent solar cells and mirror metal electrodes along the perimeter. When current is applied, the LED matrix on one of the transitions will absorb thermal energy; on other electrodes, it will emit radiation that is completely recovered into electricity by means of transparent solar cells following repeated reflection between the mirror electrodes. The low efficiency of solar cells will be completely compensated for with the multiple passages of photons through these batteries.Conclusion. Light-emitting bipolar semiconductor structures will not only improve the reliability of electronic components in a wide range of performance characteristics, but also improve energy efficiency through the use of optical radiation recovery. Semiconductor thermoelectric devices using optical phenomena in conjunction with the Peltier effect allow a wide range of energy-efficient components of radio electronic equipment to be realised, both for discrete electronics and for microsystem techniques. Systems for obtaining ultra-low temperatures in order to achieve superconductivity are of particular value. 

  8. Use of metallurgical dust for removal chromium ions from aqueous solutions

    Science.gov (United States)

    Pająk, Magdalena; Dzieniszewska, Agnieszka; Kyzioł-Komosińska, Joanna; Chrobok, Michał

    2018-01-01

    The aim of the study was to determine the potential for the application of dust from steel plant as an effective sorbent for removing Cr(III) and Cr(VI) in the form of simple and complex ions - Acid Blue 193 dye from aqueous solutions. Three isotherms models were used to interpret the experimental results namely: Langmuir, Freundlich, and Dubinin-Radushkevich. Estimated equations parameters allowed to determine the binding mechanism. Based on laboratory studies it was found that the dust was characterized by high sorption capacities for Cr ions and dye from the aqueous solution. The sorption capacity of the dust for Cr(III) and Cr(VI) ions depended on the degree of oxidation, pH of solution and kind of anion and changed in series: Cr(III)-Cl pH=5.0> Cr(III)-SO4 pH=5.0> Cr(III)-Cl pH=3.0> Cr(III)-SO4 pH=3.0> Cr(VI) pH=5.0> Cr(VI) pH=3.0. Dust was also characterized by a high maximum sorption capacity of dye at a range of 38.2 - 91.7 mg/g, depending on the dose of dust. Based on the study it was found that dust from a steel plant, containing iron oxides, can be used as low-cost and effective sorbent to remove pollutions containing chromium ions, especially from acidic wastewater.

  9. Use of metallurgical dust for removal chromium ions from aqueous solutions

    Directory of Open Access Journals (Sweden)

    Pająk Magdalena

    2018-01-01

    Full Text Available The aim of the study was to determine the potential for the application of dust from steel plant as an effective sorbent for removing Cr(III and Cr(VI in the form of simple and complex ions – Acid Blue 193 dye from aqueous solutions. Three isotherms models were used to interpret the experimental results namely: Langmuir, Freundlich, and Dubinin–Radushkevich. Estimated equations parameters allowed to determine the binding mechanism. Based on laboratory studies it was found that the dust was characterized by high sorption capacities for Cr ions and dye from the aqueous solution. The sorption capacity of the dust for Cr(III and Cr(VI ions depended on the degree of oxidation, pH of solution and kind of anion and changed in series: Cr(III-Cl pH=5.0> Cr(III-SO4 pH=5.0> Cr(III-Cl pH=3.0> Cr(III-SO4 pH=3.0> Cr(VI pH=5.0> Cr(VI pH=3.0. Dust was also characterized by a high maximum sorption capacity of dye at a range of 38.2 – 91.7 mg/g, depending on the dose of dust. Based on the study it was found that dust from a steel plant, containing iron oxides, can be used as low-cost and effective sorbent to remove pollutions containing chromium ions, especially from acidic wastewater.

  10. Deep cleaning of a metallurgical zinc leaching residue and recovery of valuable metals

    Science.gov (United States)

    Xing, Peng; Ma, Bao-zhong; Zeng, Peng; Wang, Cheng-yan; Wang, Ling; Zhang, Yong-lu; Chen, Yong-qiang; Wang, Shuo; Wang, Qiu-yin

    2017-11-01

    Huge quantities of zinc leaching residues (ZLRs) generated from zinc production are dumped continuously around the world and pose a potential environmental threat because of their considerable amounts of entrained heavy metals (mainly lead). Most ZLRs have not been properly treated and the valuable metals in them have not yet been effectively recovered. Herein, the deep cleaning of a ZLR and recovery of valuable metals via a hydrometallurgical route were investigated. The cleaning process consists of two essential stages: acid leaching followed by calcium chloride leaching. The optimum conditions for extracting zinc, copper, and indium by acid leaching were a sulfuric acid concentration of 200 g·L-1, a liquid/solid ratio of 4:1 (mL/g), a leaching time of 2 h, and a temperature of 90°C. For lead and silver extractions, the optimum conditions were a calcium chloride concentration of 400 g·L-1, a pH value of 1.0, a leaching time of 1 h, and a temperature of 30°C. After calcium chloride leaching, silver and lead were extracted out and the lead was finally recovered as electrolytic lead by electrowinning. The anglesite phase, which poses the greatest potential environmental hazard, was removed from the ZLR after deep cleaning, thus reducing the cost of environmental management of ZLRs. The treatment of chlorine and spent electrolyte generated in the process was discussed.

  11. Metallurgical and mechanical properties of laser welded high strength low alloy steel.

    Science.gov (United States)

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-05-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure.

  12. Metallurgically prepared NiCu alloys as cathode materials for hydrogen evolution reaction

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Kunchan; Xia, Ming [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); Xiao, Tao [2nd Xiangya Hospital, Central South University, Changsha 410011 (China); Lei, Ting, E-mail: tlei@mail.csu.edu.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); Yan, Weishan [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China)

    2017-01-15

    Ni−Cu bimetallic alloys with Cu content of 5, 10, 20, 30 and 50 wt% are prepared by powder metallurgy method, which consisted of powder mixing, pressing and sintering processes. The X-ray diffraction (XRD) measurement confirms that all the five Ni−Cu alloys possess the f.c.c. structure. The hydrogen evolution reaction (HER) activity of the prepared Ni−Cu alloy electrodes was studied in 6 M KOH solution by cathodic current-potential curves and electrochemical impedance spectroscopy (EIS) techniques. It was found that the electrocatalytic activity for the HER depended on the composition of Ni−Cu alloys, where Ni−10Cu alloy exhibited considerably higher HER activity than Ni plate and other Ni−Cu alloys, indicative of its chemical composition related intrinsic activity. - Highlights: • Ni−Cu alloys with various Cu contents were prepared by powder metallurgy method. • Ni−Cu alloy exhibits chemical composition related synergistic effect for HER activity. • Ni−10Cu alloy electrode presents a most efficient activity for HER. • Two time constants are observed in Nyquist curve and both of them related to the kinetics of HER.

  13. Intelligent Model Building and GPC-PID Based Temperature Curve Control Strategy for Metallurgical Industry

    Directory of Open Access Journals (Sweden)

    Shuanghong Li

    2016-01-01

    Full Text Available Laminar cooling process is a large-scale, nonlinear system, so the temperature control of such system is a difficult and complex problem. In this paper, a novel modeling method and a GPC-PID based control strategy for laminar cooling process are proposed to control the global temperature curve to produce high quality steel. First, based on the analysis of the cooling process of laminar flow, a new TS fuzzy model which possesses intelligence and self-learning ability is established to improve the temperature prediction accuracy. Second, the target temperature curve can be divided into several subgoals and each subgoal can be described by a CARIMA type of model. Then, by the decentralized predictive control method, GPC-PID based control strategy is introduced to guarantee the laminar cooling process to achieve subtargets, respectively; in that way the steel plate temperature will drop along the optimal temperature curve. Moreover, by employing the dSPACE control board into the process control system, the matrix process ability is added to the production line without large-scale reconstruction. Finally, the effectiveness and performance of the proposed modeling and control strategy are demonstrated by the industrial data and metallography detection in one steel company.

  14. Influence of coal batch preparation on the quality of metallurgical соkе

    Directory of Open Access Journals (Sweden)

    Катерина Олегівна Шмельцер

    2015-10-01

    Full Text Available To study the influence of coal batch properties on coke strength we have considered the quality of the coke produced at the plant in Krivoy Rog from 2008 till 2012. Such factors as the large number of coal suppliers, imprecise selection of the optimal degree of batch crushing result in the decline in coke quality, the batch density and contents of the lean class (<0,5 mm are not optimum; poor blending of the batch after crushing; increased moisture and ash content of the coking batch; and extreme fluctuation in the coal and batch characteristics. It was found that high humidity of coal batch and its large fluctuations has most profound effect on the mechanical properties of coke. Under deteriorating resource base the quality of the coking batch preparation is important, To have batch of proper quality the following key aspects must be taken into account: the batch must be crushed to an optimum degree that will result in leaning components decrease and increased contents of vitrivite in it which improves the sinterability and coking, and hence the quality of coke; the degree of mixing of the coking batch in all indices must be up to 98-99%, for uneven distribution in the coal chamber worsens the quality of coke

  15. Powder metallurgical processing of self-passivating tungsten alloys for fusion first wall application

    Energy Technology Data Exchange (ETDEWEB)

    López-Ruiz, P.; Ordás, N.; Iturriza, I. [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain); Walter, M.; Gaganidze, E. [Karlsruhe Institute of Technology (KIT), D-76344 Eggenstein-Leopoldshafen (Germany); Lindig, S.; Koch, F. [Max-Planck-Institut für Plasmaphysik, EURATOM Association, D-85748 Garching (Germany); García-Rosales, C., E-mail: cgrosales@ceit.es [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain)

    2013-11-15

    Self-passivating tungsten based alloys are expected to provide a major safety advantage compared to pure tungsten, presently the main candidate material for first wall armour of future fusion reactors. In case of a loss of coolant accident with simultaneous air ingress, a protective oxide scale will be formed on the surface of W avoiding the formation of volatile and radioactive WO{sub 3}. Bulk WCr12Ti2.5 alloys were manufactured by mechanical alloying (MA) and hot isostatic pressing (HIP), and their properties compared to bulk WCr10Si10 alloys from previous work. The MA parameters were adjusted to obtain the best balance between lowest possible amount of contaminants and effective alloying of the elemental powders. After HIP, a density >99% is achieved for the WCr12Ti2.5 alloy and a very fine and homogeneous microstructure with grains in the submicron range is obtained. Unlike the WCr10Si10 material, no intergranular ODS phase inhibiting grain growth was detected. The thermal and mechanical properties of the WCr10Si10 material are dominated by the silicide (W,Cr){sub 5}Si{sub 3}; it shows a sharp ductile-to brittle transition in the range 1273–1323 K. The thermal conductivity of the WCr12Ti2.5 alloy is close to 50 W/mK in the temperature range of operation; it exhibits significantly higher strength and lower DBTT – around 1170 K – than the WCr10Si10 material.

  16. Metallurgical characterization of new palladium-containing cobalt chromium and nickel chromium alloys

    Science.gov (United States)

    Puri, Raghav

    Recently introduced to the market has been an entirely new subclass of casting alloy composition whereby palladium (˜25 wt%) is added to traditional base metal alloys such as CoCr and NiCr. Objectives. The purpose of this study was to evaluate the microstructure and Vickers hardness of two new CoPdCr and one new NiPdCr alloy and compare them to traditional CoCr and NiCr alloys. Methods. The casting alloys investigated were: CoPdCr-A (Noble Crown NF, The Argen Corporation), CoPdCr-I (Callisto CP+, Ivoclar Vivadent), NiPdCr (Noble Crown, Argen), CoCr (Argeloy N.P. Special, Argen), and NiCr (Argeloy N.P. Star, Argen). As-cast cylindrical alloy specimens were mounted in epoxy resin and prepared with standard metallographic procedures, i.e. grinding with successive grades of SiC paper and polishing with alumina suspensions. The alloys were examined with an optical microscope, SEM/EPMA, and XRD to gain insight into their microstructure, composition, and crystal structure. Vickers hardness (VHN) was measured and statistically analyzed by one way ANOVA and Tukey's HSD test (alpha=0.05). Results. Optical microscopy showed a dendritic microstructure for all alloys. The Pd-containing alloys appear to possess a more complex microstructure. SEM/EPMA showed Cr to be rather uniformly distributed in the matrix with palladium tending to be segregated apart from Mo and Ni or Co. Areas of different composition may explain the poor electrochemical results noted in previous studies. XRD suggested the main phase in the Ni-containing solutions was a face centered cubic Ni solid solution, whereas the CoCr exhibited a hexagonal crystal structure that was altered to face centered cubic when Pd was included in the composition. For Vickers hardness, the Co-containing alloys possessed a greater hardness than the Ni-containing alloys. However, the incorporation of Pd in CoCr and NiCr had only a slight effect on microhardness. Conclusion. Overall, the inclusion of palladium increases the

  17. Coal Mining and Post-Metallurgic Dumping Grounds and Their Connections with Exploitation of Raw Materials in the Region of Ruda Śląska

    Science.gov (United States)

    Jonczy, Iwona; Gawor, Łukasz

    2017-06-01

    Characteristics of mining and metallurgical waste dumps in Ruda Śląska was presented in this article. Special attention was paid to the relationship of waste material accumulated on the dumps with resources exploited on studied area. The possibilities of dumps management were also traced and two directions were indicated. The first one is associated with forming a biological covering on the dumps and the second one - with the dumps liquidation and with recovery areas now occupied by the dumps and thus with the secondary use of material collected on them.

  18. Metallurgical aspects of welding. Ferrous and nonferrous materials. 4. new rev. ed.; Die Metallurgie des Schweissens. Eisenwerkstoffe - nichteisenmetallische Werkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Schulze, Guenter

    2010-07-01

    This is the fourth edition of the standard work on welding metallurgy. The various problems of ferrous and nonferrous materials in the welding process are presented in great detail. In order to prevent corrosion of welded constructions, metallurgical properties and problems of all important technical materials are discussed, i.e. alloyed and unalloyed steels, cast iron materials, and the most relevant nonferrous materials. At the end of each chapter, the interested reader will find exercises for self-studies. Some of these can be solved using the material presented in the book while others are intended for deepening and further training. Easy examples (with solutions) are found all over the book; they are helpful because they provide information on underlying mechanisms and interdependences that are not obvious at first glance. The information was adapted to new EURO standards and international standards (up to March 2009) as far as these are relevant to Germany. New information is provided, e.g., on new steel standards (constructional steels according to DIN EN 10025), heat-treatable steels according to DIN EN 10025-6 and DIN EN 10083, high-alloy steels according to DIN EN 10088, and filler materials for steel welding according to DIN EN ISO 2560. The systematics of the ''law of cohabitation'' was applied to welding engineering for the first time here. (orig.) [German] Das in vierter Auflage erscheinende Buch widmet sich der Schweissmetallurgie mit ihren Besonderheiten. Die vielfaeltigen Probleme der Eisenwerkstoffe und der nichteisenmetallischen Werkstoffe bei ihrer schweisstechnischen Verarbeitung werden ausfuehrlich dargestellt. Um Korrosionsschaeden an geschweissten Konstruktionen vorzubeugen, wird die Metallurgie aller technisch bedeutsamen Werkstoffe, wie unlegierte und legierte Staehle, Eisen-Gusswerkstoffe, die wichtigsten NE-Metalle, ausfuehrlich besprochen. An den Kapitelenden findet der interessierte Leser Aufgaben, von denen ein

  19. Early Iron Age gold buttons from South-Western Iberian Peninsula. Identification of a gold metallurgical workshop

    Directory of Open Access Journals (Sweden)

    Monge Soares, António M.

    2010-12-01

    Full Text Available Early Iron Age gold buttons from Castro dos Ratinhos, Fortios and Outeiro da Cabeça were analysed by conventional EDXRF, Micro-PIXE, SEM-EDS and Optical Microscopy. EDXRF results point out to a rather homogeneous alloy composition throughout all the analysed buttons. PIXE microanalyses show that all the button components (disk, tab and peripheral grooved decorated rod have the same alloy composition. PIXE and SEM-EDS microanalyses, supplemented with optical microscopy characterization, show the absence of chemical composition differences between distinct components and joining zones, suggesting that no solder had been applied, i.e. that a partial melting/solid state diffusion process had been used for the welding of button components. Finally, the noticeable similar compositions together with the use of the same welding process and the very similar artefact typologies suggest that those small gold treasures could be interpreted as the result of the work of a single metallurgical workshop, probably located somewhere in the South-Western Iberian Peninsula.

    Botones de oro pertenecientes a la primera Edad del Hierro, procedentes de Castro dos Ratinhos, Fortios e Outeiro da Cabeça (Portugal, fueron analizados por EDXRF y Micro-PIXE. Los resultados de los análisis por EDXRF mostraron una composición similar en todos los botones, independientemente de su procedencia. Por otra parte, los microanálisis por PIXE permitieron verificar que los componentes soldados de cada botón (disco, presilla y cordón exterior tienen la misma composición química. Además de eso, las áreas de soldadura fueron estudiadas mediante Micro-PIXE, SEM-EDS y posterior análisis metalográfico por microscopia óptica de reflexión. Estos análisis permitieron comprobar la ausencia de soldaduras en las zonas de unión de estos componentes, lo que nos permite concluir que debe haber tenido lugar un proceso de fusión parcial y de difusión en estado sólido para unir

  20. Research on Metallurgical Synthesis.

    Science.gov (United States)

    Aluminum alloys, *Titanium alloys, *Ceramic materials , *Dispersion hardening, *Vapor plating, * Refractory materials , Mechanical properties...Microstructure, Powder alloys, Oxides, Induction heating, Boron alloys, Yttrium oxides, Creep, Fracture(Mechanics), Toughness, Crucibles, Shock waves, Thermomechanics

  1. Studies on the influence of metallurgical variables on the stress corrosion behavior of aisi 304 stainless steel in sodium chloride solution using the fracture mechanics approach

    Science.gov (United States)

    Khatak, H. S.; Gnanamoorthy, J. B.; Rodriguez, P.

    1996-05-01

    Stress corrosion data on a nuclear grade AISI type 304 stainless steel in a boiling solution of 5M NaCl+ 0.15M Na2SO4+ 3 mL/L HC1 (bp 381 K) for various metallurgical conditions of the steel are presented in this article. The metallurgical conditions used are solution annealing, sensitization, 10 pct cold work, 20 pct cold work, solution annealing + sensitization, 10 pct cold work + sensi-tization, and 20 pct cold work + sensitization. The fracture mechanics approach has been used to obtain quantitative data on the stress corrosion crack growth rates. The stress intensity factor, K 1, and J integral, J 1, have been used as evaluation parameters. The crack growth rates have been measured using compact tension type samples under both increasing and decreasing stress intensity factors. A crack growth rate of 5 X 10-11 m/s was chosen for the determination of threshold para-meters. Results of the optical microscopic and fractographic examinations are presented. Acoustic signals were recorded during crack growth. Data generated from acoustic emissions, activation energy measurements, and fractographic features indicate hydrogen embrittlement as the possible mechanism of cracking.

  2. Revisiting (Some of) the Lasting Impacts of the Liberty Ships via a Metallurgical Analysis of Rivets from the SS "John W. Brown"

    Science.gov (United States)

    Harris, M. D.; Grogg, W. J.; Akoma, A.; Hayes, B. J.; Reidy, R. F.; Imhoff, E. F.; Collins, P. C.

    2015-12-01

    During World War II, 2710 Liberty ships were built in the United States across 18 ship yards. The rate of production of these ships was at a scale not previously witnessed, reflecting a strategic marshaling of national assets critical to the war effort. For the metallurgist, metallurgical engineer, or materials scientist, these ships also struck commanding images regarding their catastrophic failures. The study of these failures led to increased understanding of brittle fracture, fracture mechanics, and ductile-to-brittle transition temperatures. The post-mortem studies of Liberty ships highlighted the importance of composition and microstructure in controlling the properties of steel in fracture-critical applications. This study examines a rivet from the SS "John W. Brown", which was assembled in Baltimore, Maryland, and launched in September 1942, The "John W. Brown" was restored between 1988 and 1991. Classical metallurgical analysis of a rivet from the original 1942 vessel is compared with modern rivets used during its restoration. The rivets provide an analogue to the plate material used in these ships. A comparison of these materials is presented along with a discussion of the importance of composition-microstructure-property relationships that concomitantly evolved.

  3. Influence of metallurgical phase transformation on crack propagation of 15-5PH stainless steel and 16MND5 low carbon steel

    International Nuclear Information System (INIS)

    Liu, J.

    2012-01-01

    This study focuses on the effects of phase transformations on crack propagation. We want to understand the changes of fracture toughness during welding. In this work, fracture toughness is expressed by J-integral. There are many experimental methods to obtain the critical toughness JIC but they are impractical for our investigation during phase transformation. That is the reason why we have proposed a method coupling mechanical tests, digital image correlation and finite element simulation. The fracture tests are implemented on pre-cracked single edge notched plate sample which is easy for machining and heat conduct during phase transformation. The tests are conducted at different temperatures until rupture. Digital image correlation gives us the displacement information on every sample. Each test is then simulated by finite element where the fracture toughness is evaluated by the method G-Theta at the crack propagation starting moment found by potential drop method and digital image correlation technical. Two materials have been studied, 15Cr-5Ni martensitic precipitation hardening stainless steel and 16MND5 ferritic low carbon steel. For these two materials, different test temperatures were chosen before, during and after phase transformation for testing and failure characterization of the mechanical behavior. Investigation result shows that metallurgical phase transformation has an influence on fracture toughness and further crack propagation. For 15-5PH, the result of J1C shows that the as received 15-5PH has higher fracture toughness than the one at 200 C. The toughness is also higher than the original material after one cycle heat treatment probably due to some residual austenite. Meanwhile, pure austenite 15-5PH at 200 C has higher fracture toughness than pure martensitic 15-5PH at 200 C. For 16MND5, the result also proves that the phase transformation affects fracture toughness. The as received material has bigger J1C than the situation where it was heated

  4. Ecological Catastrophes in the steppe? Landscape Archaeology at the mining and metallurgical complex of Kargaly (Region of Orenbourg, Russia

    Directory of Open Access Journals (Sweden)

    Vicent García, Juan M.

    2000-06-01

    Full Text Available Kargaly is one of the most important centers of mining and metallurgy in the great Eurasian steppe. Dr. E.N. Chernykh and his team (Institute of Archaeology, Russian Academy of Sciences, Moscow and various researchers at the CSIC and other Spanish institutions have developed a joint project to undertake a comprehensive study of the site's two main phases of occupation, the Bronze Age (2nd millenium BC and the first Russian industrialization (1745-1900 AD. The Russian members of the joint team are in charge of the archaeological investigations, while the Spanish members are studying metallurgical and mining technology and production, on the one hand, and the environmental context and impact of these activities, on the other. This article presents the research design and first results of the Palaeoenvironmental research at Kargaly. This work has two aspects. The first consisted of obtaining one of the most complete palaeoenvironmental data sets from the steppes through both the systematic sampling of archaeological sites to recover charcoal, seeds, fruits and pollen and the taking of palynological cores from natural deposits, on the other Both sampling programs were supported by radiocarbon dates. The second aspect, to which the greater part of this article is devoted, was dedicated to contextualizing the palaeobotanical evidence by studying the present-day landscape, with particular attention to understanding the processes which shape the variability of the pollen rain. Our purpose was to obtain explicit and measurable calibrative criteria which would enable us to answer the palaeoenvironmental questions raised by our archaeological and archaeometallurgical research. These questions include, most importantly, the following: what was the extent of forest (the energy base for the mining/metallurgical complex during the Bronze Age? and how do we evaluate subsistence practices? (an issue related to the origins of agriculture on the

  5. 1Q/2Q00 M-Area and Metallurgical Laboratory Hazardous Waste Management Facilities Groundwater Monitoring and Corrective-Action Report - First and Second Quarters 2000 - Volumes I, II, and II

    Energy Technology Data Exchange (ETDEWEB)

    Chase, J.

    2000-10-24

    This report describes the groundwater monitoring and corrective-action program at the M-Area Hazardous Waste Management Facility (HWMF) and the Metallurgical Laboratory (Met Lab) HWMF at the Savannah River site (SRS) during first and second quarters of 2000.

  6. Microstructure of Precipitation Hardenable Powder Metallurgical Ni Alloys Containing 35 to 45 pct Cr and 3.5 to 6 pct Nb

    DEFF Research Database (Denmark)

    Bihlet, Uffe Ditlev; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2014-01-01

    Ni-based alloys with high Cr contents are not only known for their excellent high temperature and hot corrosion resistance, but are also known for poor mechanical properties and difficult workability. Powder metallurgical (PM) manufacturing of alloys may overcome several of the shortcomings...... encountered in materials manufacturing involving solidification. In the present work, six PM Ni-based alloys containing 35 to 45 wt pct Cr and 3.5 to 6 wt pct Nb were produced and compacted via hot isostatic pressing. Samples were heat treated for up to 1656 hours at either 923 K or 973 K (650 °C or 700 °C......), and the microstructures and mechanical properties were quantified and compared to thermodynamic calculations. For the majority of the investigated alloys, the high Cr and Nb contents caused development of primary populations of globular α-Cr and δ (Ni3Nb). Transmission electron microscopy of selected alloys confirmed...

  7. Metallurgical and mechanical properties of Inconel 600 and stellite; Estudio del comportamiento mecanico-metalurgico de alceacion inconel 600 y estelita

    Energy Technology Data Exchange (ETDEWEB)

    Cstillo, Martin; Villa, Gabriel; Vite, Manuel [Instituto Politecnico Nacional, Mexico D.F. (Mexico); Palacios, Francisco [Instituto Nacional de Investigacion Nuclear (ININ), Estado de Mexico (Mexico); Hernandez, Luis H; Urriolagoita, Guillermo [Instituto Politecnico Nacional, Mexico D.F. (Mexico)

    2005-01-15

    The present work studies the metallurgical and mechanical properties of two alloys, Inconel 600 and stellite, which are within the group of high hardness alloys or superalloys, which are deposited through the electrical weld process to the metallic arc with coated electrode (SMAW) and thereinafter analyzed through electron microscopy, diffractometry and abrasion, Impact and hardness test. The relationship between the microstructure and the final properties of the coating (hardness and abrasion wear resistance) was observed. [Spanish] Este trabajo presenta el estudio sobre las propiedades metalurgicas y mecanicas de dos aleaciones, inconel 600 y estelita, clasificadas dentro del grupo de aleaciones de alta dureza o superaleaciones; las cuales fueron depositadas mediante el proceso de soldadura electrica al arco metalico con electrodo revestido (SMAW) y fueron analizadas mediante microscopia electronica (SEM), difractometria pruebas de abrasion, impacto y dureza. Se observo la relacion entre la microstructura y las propiedades del recubrimiento, como son: dureza, resistencia a la abrasion, resistencia al impacto, ente otras.

  8. Preliminary results on air pollution inside an iron metallurgical plant, using rotating streaker sampler and energy dispersive X-ray microfluorescence

    International Nuclear Information System (INIS)

    Nascimento Filho, V.F.; Silva, R.M.C.; Perez, C.A.

    2005-01-01

    Our aim was to study the chemical concentration of some metals in suspended particulate matter inside an-iron metallurgical plant. Using a rotating streaker air-particulate sampler with 8 and 0.45 microns pore diameter filter, it was possible to collect coarse and fine particulates during a week, with one hour step. After this, each strip of the filter was analyzed by energy dispersive x-ray microfluorescence (μ-EDXRF), using in the excitation a collimated x-ray line beam from a Mo target tube (30 kV, 20 mA, Zr filter) with a quartz capillary (120 mm long, 10 mm entrance diameter and 20 microns inner diameter at exit). The detection was carried out using a Si(Li) semiconductor detector coupled to a multichannel analyzer, and the X-ray spectra were fitted with the AXIL software. The profiles of several elements are shown and the results are discussed.

  9. Stress corrosion cracking of austenitic stainless steels in PWR primary water: an update of metallurgical investigations performed on French withdrawn components

    Energy Technology Data Exchange (ETDEWEB)

    Boursier, J.M. [R and D Division - Materials Branch Studies - Les Renardieres - 78 - Moret sur Loing (France); Gallet, S.; Rouillon, Y. [Nuclear Power Division - Corporate Laboratories - 37 - Avoine (France); Bordes, P. [Electricite de France, Nuclear Power Division - 93 - Saint Denis (France)

    2002-07-01

    Austenitic stainless steels (AISI 304, 304L, 316 and 316L) are largely used in Nuclear Power Plants because of their good resistance to corrosion and their satisfactory mechanical properties. Nevertheless, on various French PWR Nuclear Power Plants, several cases of corrosion have been encountered in auxiliary circuit portions where deleterious species and oxygen can be present. This paper focuses on the metallurgical investigations performed on pulled out components such as Canopy welds or 'dead legs' (auxiliary circuit portions connected to the main primary loops) in terms of cracking locations and degradation parameters. In addition, some comparisons between Nuclear Power Plant feedback and fundamental research and development studies are discussed, particularly in the scope of temperature, microstructure, stresses (applied and residual) and medium responsible for the degradation. (authors)

  10. Structuration of the overall volume of transport operations at handling of the inbound waggon traffic of metallurgical enterprise with one railway siding connecting to the external network

    Directory of Open Access Journals (Sweden)

    Ганна Вікторовна Маслак

    2016-07-01

    Full Text Available The article deals with the operation analysis of a metallurgical enterprise transport system with one railway siding connected to the external network. Three functional modules were determined: transport complex for incoming wagon traffic processing, transport-and-handling complex for raw materials unloading, transport-and-handling complex for finished products shipment. For each of the complexes basic functions were determined: the first module distributes empty and loaded waggons between the freight railway stations within the enterprise; the second module provides timely supply of production shops with required volumes of raw materials; the third module enables timely supply of production shops with railway rolling stock for finished products shipment. Structuration of overall volume of transport operations has been conducted for each of the complexes within the transport system of the metallurgical enterprise, basic technological operations have been determined, and causes for time waste have been found out. Overall volume of transport operations per day has been determined, it comprising planned transport operations and extra transport operations as well. As a result of the research it has been determined, that maximum volume of extra transport operations occur at the transport complex for incoming wagon traffic processing. Its operation is based on time norms which not always fit the dynamics of external network operation, as well as production shops operation. Furthermore, this module is a connecting link making the dynamics of external waggon traffic, the internal dynamics of the enterprise, and the dynamics of production shops compatible. As a consequence, considerable extra time waste occurs when waggon traffic goes through this module

  11. Some metallurgical aspects of ancient silver coins discovered in romania (original and imitations) - provenance, destination and commercial networks

    International Nuclear Information System (INIS)

    Constantinescu, Bogdan; Cojocaru, Viorel; Bugoi, Roxana

    2007-01-01

    migrated to the South and Southeast Dacia. - The preference for adding tin (and maybe also lead) in Ag/Cu alloys is due probably to the fact that tin fades the red color of copper, resulting a silvery nuance. In addition the melting point of alloy is lowered which was important for an unsophisticated metallurgy. Although tin does almost not exist in the earth of old Romania territory, bronze objects (huge medals, statues, coins, etc.) were common enough and easy to be found. - Lead concentration also increased in time bringing out to a quaternary alloy (Ag+Cu+Sn+Pb), such as in Varteju-Carlomanesti and/or Radulesti-Hunedoara issues. Such an alloy also generalized in the Roman coinage, but much latter (c. AD 250). 23 - Although hundreds of Geto-Dacian coins were investigated by atomic and nuclear techniques, no entirely bronze or copper coin was found except a few proved modern fakes. In the same time official fake coins made of bronze was a practice in extra Dacian territory. This can be understood by the metallurgical methods used by Geto-Dacians. If the coin alloy had no Au or Ag, the melting into a clay cylinder would wet the clay preventing the formation of a globule necessary for the coin blank. Even for an alloy with a smaller concentration of noble metals, the adding of some charcoal and clay dust will produce a carbon monoxide atmosphere around of metal that prevents the oxides formation and will help the globule appearance. As concerning the Apollonia - Dyrrhachium drachms, five main categories were found: - original coins (similar to drachms emitted before the Civil War) with 97-99% silver, low (1-2%) copper content, - debased coins with silver content down to 70% and copper content from 5 to 25%, probably emitted due to inflation problem, normal phenomenon for an economy in war, - official (original dies) counterfeits from bronze (70% copper and 30% tin) covered by a very thin layer of argentarium (tin-lead alloy imitating the silver), - official counterfeits

  12. Metallurgical and mechanical behaviours of PWR fuel cladding tube oxidised at high temperature; Comportements metallurqigue et mecanique des materiaux de gainage du combustible REP oxydes a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Stern, A

    2007-12-15

    Zirconium alloys are used as cladding materials in Pressurized Water Reactors (PWR). As they are submitted to very extreme conditions, it is necessary to check their behaviour and especially to make sure they meet the safety criteria. They are therefore studied under typical in service-loadings but also under accidental loadings. In one of these accidental scenarios, called Loss of Coolant Accident (LOCA) the cladding temperature may increase above 800 C, in a steam environment, and decrease before a final quench of the cladding. During this temperature transient, the cladding is heavily oxidised, and the metallurgical changes lead to a decrease of the post quench mechanical properties. It is then necessary to correlate this drop in residual ductility to the metallurgical evolutions. This is the problem we want to address in this study: the oxidation of PWR cladding materials at high temperature in a steam environment and its consequences on post quench mechanical properties. As oxygen goes massively into the metallic part - a zirconia layer grows at the same time - during the high temperature oxidation, the claddings tubes microstructure shows three different phases that are the outer oxide layer (zirconia) and the inner metallic phases ({alpha}(O) and 'ex {beta}') - with various mechanical properties. In order to reproduce the behaviour of this multilayered material, the first part of this study consisted in creating samples with different - but homogeneous in thickness - oxygen contents, similar to those observed in the different phases of the real cladding. The study was especially focused on the {beta}-->{alpha} phase transformation upon cooling and on the resulting microstructures. A mechanism was proposed to describe this phase transformation. For instance, we conclude that for our oxygen enriched samples, the phase transformation kinetics upon cooling are ruled by the oxygen partitioning between the two allotropic phases. Then, these materials

  13. Effect of Retention Time on Biogas Production from Poultry ...

    African Journals Online (AJOL)

    JPC

    Effect of Retention Time on Biogas Production from Poultry. Droppings and Cassava Peels. Ezekoye, V.A1., Ezekoye, B.A2. and Offor P.O3. 1School of General Studies, Natural Science Unit University of Nigeria, Nsukka, 2Department of Physics and Astronomy, University of Nigeria Nsukka, 3Department of Metallurgical and ...

  14. effect of prior recovery on the recrystallization of carbon steel

    African Journals Online (AJOL)

    user

    1988-09-01

    Sep 1, 1988 ... Department of Metallurgical & Materials Engineering. Anambra State University of Technology, Enugu. ABSTRACT. An investigation has been carried out, using optical metallography and hardness measurement methods, to ascertain the effect of prior-recovery heat-treatment on the rate of recrystallization ...

  15. Effect of thermomechanical processing on evolution of various ...

    Indian Academy of Sciences (India)

    Administrator

    This paper deals with the effect of thermomechanical processing on microstructural evolution of three alloys, viz. Ti–8Nb, Ti–12Nb and ... processing on evolution of various phases appears to be lacking in the literature. This includes ...... O Izumi (New York: The Metals Society—American Institute of Mining, Metallurgical and ...

  16. Restoration in a mining and metallurgical industries area as a model project. Subproject 1: Factory for amalgamation Halsbruecke. Final report; Modellhafte Sanierung in einer Region mit Bergbau- und Huettenindustrie. Teilvorhaben 1: Amalgamierwerk Halsbruecke, Land Sachsen. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Cichos, C.; Menzer, V.; Schaal, A.

    1993-06-01

    Technology development for the restoration of a metallurgical site contaminated by heavy metals (Pb, Zn, Cu, Hg, As) with the aims of far-reaching recycling as well as minimizing of residues and demonstration of this technology contains in a first step - detailed historical exploration; - chemical, physical and mineralogical materials analysis; - bench scale investigations for process engineering. Starting from historical appraisal and geogene/anthropogene conditions the methods of material characterization bring statements on processing of noxious materials (metallurgical), harmless dumping abilities (immobilization, stabilization) and technological process stages (particularly wet mechanical processes). The same methodology is useful for analogous mining, metallurgical and used material sites with contamination by heavy metals and consisting of heterogeneous materials. (orig.) [Deutsch] Die modellhafte Technologieentwicklung und die Demonstration dieser Technologie zur Sanierung eines durch Schwermetalle (Pb, Zn, Cu, Cd, Hg, As) komplex belasteten Huettenstandortes unter dem Aspekt einer weitgehenden Reststoffverwertung sowie Minimierung der zu entsorgenden Rueckstaende umfasst in der ersten Phase - eine detaillierte historische Analyse/Erkundung; - eine chemische, physikalische und mineralogische Stoffcharakterisierung; verfahrenstechnische Untersuchungen im Labormassstab. Ausgehend von der historischen Bewertung und der geogenen/anthropogenen Verhaeltnisse fuehren die Methoden der Stoffcharakterisierung zu Aussagen der Schadstoffweiterverarbeitung (metallurgisch) sowie der gefahrlosen Deponierung (Immobilisierung, Stabilisierung) und zu technologischen Verfahrensschritten (bes. nassmechanische Verfahren). Die Herangehensweise ist fuer analoge Bergbau- aber besonders Huettenstandorte ggf. auch fuer andere Altlastenstandorte mit komplexer Schwermetallkontamination und heterogenem Material relevant. (orig.)

  17. An assessment and evaluation for recycle/reuse of contaminated process and metallurgical equipment at the DOE Rocky Flats Plant Site -- Building 865. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1993-08-01

    An economic analysis of the potential advantages of alternatives for recycling and reusing equipment now stored in Building 865 at the Rocky Flats Plant (RFP) in Colorado has been conducted. The inventory considered in this analysis consists primarily of metallurgical and process equipment used before January 1992, during development and production of nuclear weapons components at the site. The economic analysis consists of a thorough building inventory and cost comparisons for four equipment dispositions alternatives. The first is a baseline option of disposal at a Low Level Waste (LLW) landfill. The three alternatives investigated are metal recycling, reuse with the government sector, and release for unrestricted use. This report provides item-by-item estimates of value, disposal cost, and decontamination cost. The economic evaluation methods documented here, the simple cost comparisons presented, and the data provided as a supplement, should provide a foundation for D&D decisions for Building 865, as well as for similar D&D tasks at RFP and at other sites.

  18. Production of Copper as a Complex Mining and Metallurgical Processing System in Polish Copper Mines of the Legnica-Glogów Copper Belt

    Science.gov (United States)

    Malewski, Jerzy

    2017-12-01

    Geological and technological conditions of Cu production in the Polish copper mines of the Legnica-Glogów Copper Belt are presented. Cu production is recognized as a technological fractal consisting of subsystems for mineral exploration, ore extraction and processing, and metallurgical treatment. Qualitative and quantitative models of these operations have been proposed, including estimation of their costs of process production. Numerical calculations of such a system have been performed, which allow optimize the system parameters according to economic criteria under variable Cu mineralization in the ore deposit. The main objective of the study is to develop forecasting tool for analysis of production efficiency in domestic copper mines based on available sources of information. Such analyses are primarily of social value, allowing for assessment of the efficiency of management of local mineral resources in the light of current technological and market constraints. At the same time, this is a concept of the system analysis method to manage deposit exploitation on operational and strategic level.

  19. Metallurgical examinations update of baffle bolts removed from operating French PWR. Microstructural investigations of a baffle to former bolt located on a high level of the internal structures

    International Nuclear Information System (INIS)

    Panait, C.; Fargeas, E.; Miloudi, S.; Moulart, P.; Tommy-Martin, M.; Monteil, N.; Pokor, C.

    2015-01-01

    This paper presents the microstructural investigations conducted on a cracked baffle to former bolt extracted from an upper former level of the internal structures of a French Pressurized Water Reactor (PWR). Extensive microstructural investigations using Light Microscopy, Scanning Electron Microscopy and Transmission Electron Microscopy (TEM) have been conducted to understand the degradation mechanisms of this bolt. TEM investigations have revealed neutron irradiation damage in the microstructure of the bolt such as Frank loops and cavities and/or bubbles. The number of features per unit volume as a function of diameter was determined in the head and in the shank of the bolt. The obtained results are relatively similar to those obtained for other damaged bolts extracted from PWR-type reactors and irradiated in similar conditions (dose and temperature). The irradiation damage has induced an evolution of the mechanical properties (hardening of the material), as revealed by the hardness measurements along the bolt, with a higher average value in the head (400 HV), compared to the shank (15 mm under the head), about 340 HV. The metallurgical investigations have confirmed that this bolt was damaged by Irradiation Assisted Stress Corrosion Cracking (IASCC)

  20. Reduced Antivation Ferritic/Martensitic Steel Eurofer 97 as Possible Structural Material for Fusion Devices. Metallurgical Characterization on As-Received Condition and after Simulated Services Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Lancha, A. M.; Lapena, J.; Serrano, M.; Hernandez-Mayoral, M.

    2004-07-01

    Metallurgical Characterization of the reduced activation ferritic/martensitic steel Eurofer'97, on as-received condition and after thermal ageing treatment in the temperature range from 400 degree centigree to 600 degree centigree for periods up to 10.000 h, was carried out. The microstructure of the steel remained stable (tempered martensite with M{sub 2}3 C{sub 6} and MX precipitates) after the thermal ageing treatments studied in this work. In general, this stability was also observed in the mechanical properties. The Eurofer'97 steel exhibited similar values of hardness, ultimate tensile stress, 0,2% proof stress, USE and T{sub 0}3 regardless of the investigated material condition. However, ageing at 600 degree centigree for 10.000 ha caused a slight increase in the DBTT, of approximately 23. In terms of creep properties, the steel shows in general adequate creep rupture strength levels for short rupture times. However, the results obtained up to now for long time creep rupture tests at 500 degree centigree suggests a change in the deformation mechanisms. (Author) 62 refs.

  1. THE ROLE OF SHIELDING GAS ON MECHANICAL, METALLURGICAL AND CORROSION PROPERTIES OF CORTEN STEEL WELDED JOINTS OF RAILWAY COACHES USING GMAW

    Directory of Open Access Journals (Sweden)

    Byju John

    2016-12-01

    Full Text Available This analysis lays emphasis on finding a suitable combination of shielding gas for welding underframe members such as sole bar of Railway Coaches made of corten steel; for improved mechanical, metallurgical and corrosion properties of welds using copper coated solid MIG/MAG welding filler wire size 1.2 mm conforming to AWS/SFA 5.18 ER 70 S in Semi-automatic GMAW process. Solid filler wire is preferred by welders due to less fumes, practically no slag and easy manipulation of welding torch with smooth wire flow during corrosion repair attention, when compared to Flux cored wire. Three joints using Gas metal arc welding (GMAW with shielding gases viz., Pure CO2, (80% Ar – 20% CO2 and (90% Ar – 10% CO2 were made from test pieces cut from Sole bar material of Railway Coach. Study of Mechanical properties such as tensile strength, hardness and toughness revealed that welded joint made using shielding gas (80% Ar – 20% CO2 has better Mechanical properties compared to the other two shielding gases and comparable to that of Parent metal. Type of Shielding gas used has influence on the chemical composition and macro & micro structures. The Tafel extrapolation study of freshly ground samples in 3.5% NaCl solution revealed that the welded joint made using shielding gas (80% Ar – 20% CO2 has also better corrosion resistance which is comparable to the Parent metal as well as similar commercial steels.

  2. Metallurgical production from North-east of the Iberian Peninsula during III millennium cal. BC: the Bauma del Serrat del Pont (Tortellá, Girona workshop

    Directory of Open Access Journals (Sweden)

    Alcalde, Gabriel

    1998-06-01

    Full Text Available We examine the third millennium cal. BC levels from the small rockshelter of Bauma del Serrat del Pont. The site was settled by a small group, building a perishable structure except in the II. 5 level. Some evidence suggests a seasonal occupation of the site. Multidisciplinary research shows a broad spectrum of local resources involved in the dairy life of this people, including those related to metallurgical activity. We find very old tin alloys, plain or bell beaker decorated pot-furnaces (used to smelt copper ores and clay tuyeres.

    Se presentan los resultados de la excavación en los niveles del III milenio cal. AC del pequeño abrigo rocoso de la Bauma del Serrat del Pont. El yacimiento fue ocupado por un grupo pequeño que organizó el espacio interno con una estructura de material perecedero, excepto en el nivel II.5. Algunos datos indican que las ocupaciones pudieron tener un carácter estacional. Los estudios multidisciplinares reconstruyen un aprovechamiento diversificado de recursos locales, entre los que se integran los dedicados a las tareas metalúrgicas. Se documentan aleaciones intencionadas de bronce de gran antigüedad, el empleo de vasijas horno con o sin decoración campaniforme, y toberas de arcilla.

  3. An assessment and evaluation for recycle/reuse of contaminated process and metallurgical equipment at the DOE Rocky Flats Plant Site -- Building 865

    International Nuclear Information System (INIS)

    1993-08-01

    An economic analysis of the potential advantages of alternatives for recycling and reusing equipment now stored in Building 865 at the Rocky Flats Plant (RFP) in Colorado has been conducted. The inventory considered in this analysis consists primarily of metallurgical and process equipment used before January 1992, during development and production of nuclear weapons components at the site. The economic analysis consists of a thorough building inventory and cost comparisons for four equipment dispositions alternatives. The first is a baseline option of disposal at a Low Level Waste (LLW) landfill. The three alternatives investigated are metal recycling, reuse with the government sector, and release for unrestricted use. This report provides item-by-item estimates of value, disposal cost, and decontamination cost. The economic evaluation methods documented here, the simple cost comparisons presented, and the data provided as a supplement, should provide a foundation for D ampersand D decisions for Building 865, as well as for similar D ampersand D tasks at RFP and at other sites

  4. Feasibility studies to establish at the Kazakhstan Ulba metallurgical plant the manufacturing capability to produce low-enriched uranium certified reference materials

    Energy Technology Data Exchange (ETDEWEB)

    Kuzminski, Jozef [Los Alamos National Laboratory; Nesuhoff, J [NBL; Cratto, P [NBL; Pfennigwerth, G [Y12 NATIONAL SEC. COMPLEX; Mikhailenko, A [ULBA METALLURGICAL PLANT; Maliutina, I [ULBA METALLURGICAL PLANT; Nations, J [GREGG PROTECTION SERVICES

    2009-01-01

    One of the salient features of the transition plan that the United States Department of Energy/National Nuclear Security Administration (DOE/NNSA) is presently implementing in the Former Soviet Union countries is the availability of uranium certified reference materials for calibration of nondestructive assay (NDA) measurement equipment. To address this challenge, DOE/NNSA and U.S. national laboratories have focused their cooperative efforts on establishing a reliable source for manufacturing, certifying, and supplying of such standards. The Ulba Metallurgical Plant (UMP), Kazakhstan, which processes large quantities of low-enriched uranium to produce ceramic fuel pellets for nuclear-powered reactors, is well situated to become a key supplier of low-enriched uranium certified reference materials for the country and Central Asia region. We have recently completed Phase I of a feasibility study to establish at UMP capabilities of manufacturing these standards. In this paper we will discuss details of a proposed methodology for uranium down-blending, material selection and characterization, and a proposed methodology of measurement by destructive (DA) and non-destructive (NDA) analysis to form a database for material certification by the competent State authorities in the Republic of Kazakhstan. In addition, we will discuss the prospect for manufacturing of such standards at UMP.

  5. A comparative evaluation of metallurgical properties of stainless steel and TMA archwires with timolium and titanium niobium archwires--an in vitro study.

    Science.gov (United States)

    Vijayalakshmi, R Devaki; Nagachandran, K S; Kummi, Pradeep; Jayakumar, P

    2009-01-01

    This study aims to evaluate and compare the mechanical and metallurgical properties of stainless steel and titanium molybdenum alloy (TMA) archwires, with recently introduced timolium and titanium niobium arch wires. Archwires were categorized into four groups (group I to IV) with 10 samples in each group. They were evaluated for tensile strength, yield strength, modulus of elasticity, load deflection, frictional properties and weld characteristics. The results were statistically analyzed using ANOVA test and it indicated that stainless steel has high strength, high stiffness and low friction compared to other arch wires, thereby proving that it is the best choice for both sliding as well as frictionless retraction mechanics. TMA with its high formability, low stiffness and low load deflection property is suited to apply consistent force in malaligned teeth but, high friction limits its use in retraction only with loop mechanics. Timolium possesses comparatively low stiffness, better strength and behaves as an intermediate between stainless steel and TMA and hence can be tried for almost all clinical situations. Low springback and high formability of titanium-niobium archwire allows creation of finishing bends and thus it can be used as finishing archwire.

  6. A comparative evaluation of metallurgical properties of stainless steel and TMA archwires with timolium and titanium niobium archwires - An in vitro study

    Directory of Open Access Journals (Sweden)

    Vijayalakshmi R

    2009-01-01

    Full Text Available Objectives: This study aims to evaluate and compare the mechanical and metallurgical properties of stainless steel and titanium molybdenum alloy (TMA archwires, with recently introduced timolium and titanium niobium arch wires. Materials and Methods: Archwires were categorized into four groups (group I to IV with 10 samples in each group. They were evaluated for tensile strength, yield strength, modulus of elasticity, load deflection, frictional properties and weld characteristics. Results: The results were statistically analyzed using ANOVA test and it indicated that stainless steel has high strength, high stiffness and low friction compared to other arch wires, thereby proving that it is the best choice for both sliding as well as frictionless retraction mechanics. TMA with its high formability, low stiffness and low load deflection property is suited to apply consistent force in malaligned teeth but, high friction limits its use in retraction only with loop mechanics. Conclusion: Timolium possesses comparatively low stiffness, better strength and behaves as an intermediate between stainless steel and TMA and hence can be tried for almost all clinical situations. Low springback and high formability of titanium-niobium archwire allows creation of finishing bends and thus it can be used as finishing archwire.

  7. The influence of microstructure on the mechanical properties of metallurgical rolls made of G200CrMoNi4-3-3 cast steel

    Directory of Open Access Journals (Sweden)

    A. Brodziak

    2009-07-01

    Full Text Available The subject of the study is the high-carbon tool cast steel G200CrMoNi4-3-3 used for metallurgical rolls, especially in section rolling mills. The test material was derived from a roll damaged in production; therefore, the authors had the material in a raw state at their disposal, on which they were able to carry out additional heat treatment operations. The pearlitic matrix of casting steel G200CrMoNi4-3-3 allows machining to be done to modify the pass or to remove any defects, and the primary and secondary precipitates of carbides enhance the tribological properties. The authors have been for years involved in the optimization of the structure of this material by slight correction to its chemical composition and/or the modification of heat treatment. The presented principles of heat treatment modifications will lead to considerable economic and ecologic profits. It has also been demonstrated that raising slightly the contents of carbide-forming elements, which markedly increases the quantity of transformed ledeburite, results in an enhancement of tribological properties. The analysis of a dozen or so rolls exploited down to the dead roll diameter has shown that roll of cast steel with increased contents of carbon and carbide-forming elements exhibit better service properties, as characterized by the amount of feedstock rolled. Such a method of enhancing the service properties required the assessment of fracture toughness, which was verified using the linear-elastic methods of fracture mechanics.

  8. Natural arsenic attenuation via metal arsenate precipitation in soils contaminated with metallurgical wastes: III. Adsorption versus precipitation in clean As(V)/goethite/Pb(II)/carbonate systems

    International Nuclear Information System (INIS)

    Vaca-Escobar, Katherine; Villalobos, Mario; Ceniceros-Gómez, Agueda E.

    2012-01-01

    Soil contamination with As and potentially harmful metals is a widespread problem around the world especially from mining and metallurgical wastes, which release substantial amounts of these elements to the environment in potentially mobile species. Recently, it has been found that in various Mexican soils contaminated with these types of wastes, arsenate is not in the form of sorbed species on Fe oxides present in the soils, as generally reported in the literature, but in the form of very insoluble compounds such as Pb, Cu and Ca arsenates. Here a thermodynamic model is applied and validated with the results from wet chemical experiments to determine the fundamental geochemical conditions governing the mobility of As in the presence of Pb. For this purpose, a relatively simple but fundamental system of goethite (α-FeOOH)/As(V)/Pb(II)/carbonate was defined as a function of the As(V)/Fe(III) ratio, in a pH range of 5–10. The speciation model included the simultaneous inclusion of triple layer surface complexation and arsenate precipitation equilibria. The model predicts that from very low total As(V)/Fe(III) molar ratios (0.012 at pH 7) the precipitation mechanism significantly influences the attenuation of As(V), and rapidly becomes the dominant process over the adsorption mechanism. Model results identify the quantitative conditions of predominance for each mechanism and describe the transition conditions in which relatively large fractions of adsorbed, precipitated and dissolved As(V) species prevail. Experimental measurements at selected As(V)/Fe(III) ratios and pH confirmed the predictions and validated the coupled thermodynamic model utilized.

  9. Metallurgical Variables Influencing the Corrosion Susceptibility of P/M (Powder Metallurgy) 7091 Aluminum/SiCw Composite.

    Science.gov (United States)

    1985-10-01

    weighing specimens in air and in distilled water (T=25’C). For all density calculations, the SiCw distribution was assumed to be uniform throughout the...0.099 0.090 iauv.A/ omw 7.0x10 " 7.Ox10 7 2x10 " 6X10 " 14 NADC-86071-60 The effect of potential on the A(T6) material, was determined by applying a

  10. Metallurgical interpretation of the change of notched bar impact strength in the heat-affected zone of weldable structural steels

    International Nuclear Information System (INIS)

    Forch, K.; Forch, U.; Piehl, K.H.

    1978-01-01

    Notched bar impact energy in the heat-affected zone of joint welds of the steels StE 36, StE 51 and 20 MnMoNi55. Manual arc welding and submerged arc welding with heat input between 10,000 and 35,000 J/cm, stress relieving between 530 and 600 0 C. Significance of the structure in the heat-affected zone, the effect of heat treatment, the precipitation processes and of temper embrittlement. (orig.) [de

  11. Metallurgical analysis of a failed maraging steel shear screw used in the band separation system of a satellite launch vehicle

    Directory of Open Access Journals (Sweden)

    S.V.S. Narayana Murty

    2016-10-01

    Full Text Available Maraging steels have excellent combination of strength and toughness and are extensively used for a variety of aerospace applications. In one such critical application, this steel was used to fabricate shear screws of a stage separation system in a satellite launch vehicle. During assembly preparations, one of the shear screws which connected the separation band and band end block has failed at the first thread. Microstructural analysis revealed that the crack originated from the root of the thread and propagated in an intergranular mode. The failure is attributed to combined effect of stress and corrosion leading to stress corrosion cracking.

  12. Influence of metallurgical variables on the velocity of crack propagation by delayed hydride cracking (DHC) in Zr-Nb

    International Nuclear Information System (INIS)

    Cirimelo, Pablo G.

    2002-01-01

    In the present thesis work the propagation of cracks due to the delayed hydride cracking (DHC) mechanism in Zr-2,5 % Nb pressure tubes is analyzed. For this purpose two different type of tubes of different origin were used: CANDU type (Canada) and RBMK type (Russia). The analyzed figurative parameters were: critical temperature Tc (highest temperature at which DHC phenomenon could occur) and crack propagation velocity by DHC, Vp, in the axial direction. The influence of the memory effect (phenomenon proper of hydride precipitation) was studied, as well as the type of cracks (fatigue or DHC) on Tc. However, no influence of these effects was found. Instead, it was found that Tc varies with the hydrogen content of the specimen, in agreement with previous works. Samples obtained from tubes with different microstructures and similar amounts of hydrogen presented similar Tc values. It was also shown that DHC propagation could occur without precipitated hydrides in the volume. Besides, Vp determinations were performed in temperature ranges and hydrogen amounts of technological importance. Two techniques were set up in order to determine Vp at different temperatures in a single specimen, thus saving time and material. An Arrhenius type variation was found for Vp vs. temperature, for temperatures lower than that corresponding to precipitation. For higher temperatures, but lower than the critical one, velocity decreases with temperature. Determination of Vp vs. temperature was performed for the two above-mentioned materials, whose microstructure and hardness were previously characterized. For RBMK material, which presents a spheroidal β phase, the velocity was lower than the corresponding to CANDU material, in which β phase is formed by continuous plates. In addition, yield stress σ Y is lower in RBMK material, which presents lower Vp. However, it is considered that the effect of microstructure is more important on Vp since it highly affects diffusion of hydrogen from the

  13. Thermal crackling: study of the mechanical effects of quick temperature fluctuations on metallic surfaces

    International Nuclear Information System (INIS)

    Pradel, P.

    1984-05-01

    After a brief overview of the thermohydraulical conditions of liquid sodium leading to important temperature fluctuations near the metallic surfaces, the author examines the transfer modes of these fluctuations in the structure thickness and the long term mechanical effects. Dimensioning models based on thermal and metallurgical properties are under study for structures subject to such sodium loads [fr

  14. EFFECTIVE HEAT INSULATION OF COMPLICATED FORM FOR HEAT AGGREGATES OF METALLURGY

    Directory of Open Access Journals (Sweden)

    E. V. Toropov

    2008-01-01

    Full Text Available The matters of determination of rational parameters of isolation coverings for heat aggregates, functioning in metallurgical, machine-building and industrial complexes, are examined in the article. Recommendations on choice of geometrical parameters of isolation of complicated form, providing obtaining of energy saving effect at functioning of high-temperature aggregates, are offered.

  15. Effect of Copper on Passivity and Corrosion Behavior of Fe-xC-5Cu ...

    African Journals Online (AJOL)

    Effect of Copper on Passivity and Corrosion Behavior of Fe-xC-5Cu Alloy. ... Journal of Fundamental and Applied Sciences ... The metallurgical analyses, including, X-Ray diffraction (XRD), the scanning electron microscopy (SEM) with energy dispersive analysis (EDX), and induction hardening characterization are ...

  16. Production of a Powder Metallurgical Hot Work Tool Steel with Harmonic Structure by Mechanical Milling and Spark Plasma Sintering

    Science.gov (United States)

    Deirmina, Faraz; Pellizzari, Massimo; Federici, Matteo

    2017-04-01

    Commercial AISI-H13 gas atomized powders (AT) were mechanically milled (MM) to refine both the particle size and the microstructure. Different volume fractions of coarser grained (CG) AT powders were mixed with the ultra-fine grained (UFG) MM and consolidated by spark plasma sintering to obtain bulks showing a harmonic structure ( i.e. a 3D interconnected network of UFG areas surrounding the CG atomized particles). The low sintering temperature, 1373.15 K (1100 °C) and the short sintering time (30 minutes) made it possible to obtain near full density samples while preserving the refined microstructure induced by MM. A combination of high hardness and significantly improved fracture toughness is achieved by the samples containing 50 to 80 vol pct MM, essentially showing harmonic structure. The design allows to easily achieve specific application oriented properties by varying the MM volume fraction in the initial mixture. Hardness is governed by the fine-grained MM matrix and improved toughening is due to (1) deviatory effect of AT particles and (2) energy dissipation as a result of the decohesion in MM regions or AT and MM interface.

  17. Mechanical and Metallurgical Properties of Grade X70 Steel Linepipe Produced by Non-conventional Heat Treatment

    Science.gov (United States)

    Natividad, C.; García, R.; López, V. H.; Falcón, L. A.; Salazar, M.

    A nonconventional heat treatment in API X70 steel samples was carried out by heating the steel up to 1050 °C and holding for 30 min at this temperature. Subsequently, the samples were cooled in water and air. There has been recently a growing demand for higher-grade linepipes that can help to reduce the total cost of long linepipes. The application of high-strength linepipes such as API X70 and X80 grades has been increasing in recent years. The use of high-strength linepipe steels improves the efficiency of transportation by enabling large volumes under high internal pressure. Increasing yield strength and therefore thinner wall thickness enable the industry to reduce the costs of all components through the limitation of string weight. In this work, an API X70 has been developed through nonconventional heat treatment to create the suitable microstructure (acicular ferrite) which provides good toughness and sour service properties due to the bainite obtained in the microstructure. To assess the effect of the heat treatment, mechanical properties were evaluated. These results were related with the microstructures and precipitate distribution in the steel.

  18. Application of magnetic methods for assessment of soil restoration in the vicinity of metallurgical copper-processing plant in Bulgaria.

    Science.gov (United States)

    Jordanova, N; Petrovský, E; Kapicka, A; Jordanova, D; Petrov, P

    2017-04-01

    Copper ore mining and processing are among the most harmful anthropogenic influences for the environment and they are a subject of international and national law regulations. Recultivation of areas influenced by mining and processing industry is commonly applied and monitored in order to restore as much as possible the natural environment. In this study, environmental magnetic methods are applied in order to assess the degree of soil restoration in terms of soil development, after remediation of waste dump from Cu-processing plant. Soils developed under birch forest stands of different age (5, 15, and 25 years) as well as raw waste material were sampled along depth down to 20-30 cm. Variations in magnetic parameters and ratios obtained (magnetic susceptibility, frequency-dependent magnetic susceptibility, anhysteretic remanence (ARM), isothermal remanence (IRM), ARM/IRM 100mT ) suggest the presence of magnetic enhancement in the upper 0-15 cm, the thickness of this layer varying depending on the age of the forest stand. Magnetic mineral responsible for this enhancement is of magnetite type, while waste material contains a large amount of hematite, as evidenced by coercivity analysis of IRM acquisition curves and thermal demagnetization of composite IRM. Magnetic grain-sized proxy parameters suggest that magnetite particles are coarser, magnetically stable, while no or minor amount of superparamagnetic grains were detected at room temperature. A well-defined linear regression between the topsoil magnetic susceptibility and the approximate age of the forest stand provides an indication that the magnetic enhancement is of pedogenic origin. It is concluded that the observed magnetic enhancement of recultivated soils studied is linked to a combined effect of pedogenic contribution and possible additions of industrial ashes as a liming agent for soil restoration.

  19. Perda auditiva induzida pelo ruído em trabalhadores de metalúrgica Noise induced hearing loss in metallurgical workers

    Directory of Open Access Journals (Sweden)

    Simone Adad Araújo

    Full Text Available Introdução: A perda auditiva induzida pelo ruído é uma patologia insidiosa cumulativa, que cresce ao longo dos anos de exposição ao ruído associado ao ambiente de trabalho. Objetivos: Identificar e quantificar a ocorrência de alterações auditivas sugestivas de Perda Auditiva Induzida pelo Ruído e os principais sintomas otorrinolaringológicos referidos pelos trabalhadores. Forma de estudo: prospectivo clínico randomizado. Casuística e métodos: Pesquisa realizada no período de janeiro a março de 2000 com 187 trabalhadores de indústria metalúrgica no município de Goiânia, avaliados por médicos otorrinolaringologistas através de roteiro de entrevista e audiometria ocupacional. Resultados: Foram obtidas audiometrias ocupacionais sendo: 21% sugestivas de PAIR, 72%, normais e 7%, sugestivas de outras doenças auditivas. Os sintomas auditivos mais freqüentes foram: dificuldade de compreensão da fala, 12%; hipoacusia, 7%; tinitus, 13%; sensação de plenitude auricular, 4%; otorreia, 6%; tonturas, 12%. Conclusão: Concluímos que em metalúrgica há ocorrência de alterações auditivas sugestivas de Perda Auditiva Induzida pelo Ruído e queixa de sintomas otorrinolaringológicos significativos.Introduction: Noise induced hearing loss is a cumulative pathological disease that increases over the years with exposure to noise associated with the work atmosphere. Objectives: To identify and quantify the occurrence of hearing loss suggestive of Noise Induced Hearing Loss (NIHL and the principle otolaryngological symptoms referred to by workers. Study design: prospective clinical randomized. Material and method: Research was carried out from January to March of 2000 with 187 metallurgical workers in the city of Goiânia, who were evaluated by otolaryngologists by means of a combination of interviews and occupational hearing exams. Results: Occupational hearing tests results were: 21% suggestive of NIHL, 72% normal, and 7% suggestive of

  20. Potentially harmful elements (PHEs) in scalp hair, soil and metallurgical wastes in Mitrovica, Kosovo: the role of oral bioaccessibility and mineralogy in human PHE exposure.

    Science.gov (United States)

    Boisa, N; Bird, G; Brewer, P A; Dean, J R; Entwistle, J A; Kemp, S J; Macklin, M G

    2013-10-01

    Internationally publicized impacts upon human health associated with potentially harmful element (PHE) exposure have been reported amongst internally displaced populations (IDPs) in Mitrovica, Kosovo, following the Kosovan War. Particular concern has surrounded the exposure to Pb indicated by the presence of highly elevated concentrations of Pb in blood and hair samples. This study utilizes a physiologically-based in-vitro extraction method to assess the bioaccessibility of PHEs in surface soils and metallurgical waste in Mitrovica and assesses the potential daily intake of soil-bound PHEs. Maximum As (210mgkg(-1)), Cd (38mgkg(-1)), Cu (410mgkg(-1)), Pb (18790mgkg(-1)) and Zn (8500mgkg(-1)) concentrations in surface soils (0-10cm) are elevated above guideline values. Samples with high PHE concentrations (e.g. As >1000mgkg(-1); Pb >1500mgkg(-1)) exhibit a wide range of bioaccessibilities (5.40 - 92.20% in the gastric (G) phase and 10.00 - 55.80% in the gastric-intestinal (G-I) phase). Samples associated with lower bioaccessibilities typically contain a number of XRD-identifiable primary and secondary mineral phases, particularly As- and Pb-bearing arsenian pyrite, beudantite, galena and cerrusite. Quantification of the potential human exposure risk associated with the ingestion of soil-associated PHEs indicates that on average, 0.01μg Cd kg(-1) BW d(-1), 0.16μg Cu kg(-1) BW d(--1), 0.12μg As kg(-1) BW d(-1), 7.81μg Pb kg(-1) BW d(-1), and 2.68μg Zn kg(-1) BW d(-1) could be bioaccessible following ingestion of PHE-rich soils in the Mitrovica region, with Pb, and to a lesser extent As, indicating the likely possibility of local populations exceeding the recommended tolerable daily intake. Lead present within surface soils of the area could indeed have contributed to the human Pb burden due to the high bioaccessibility of Pb present within these soils (13.40 - 92.20% in the gastric phase). Data for Pb levels in scalp hair (≤120μgg(-1)) and blood (≥650μgdL(-1

  1. Metallurgical Laboratory and Components Testing

    Data.gov (United States)

    Federal Laboratory Consortium — In the field of metallurgy, TTC is equipped to run laboratory tests on track and rolling stock components and materials. The testing lab contains scanning-electron,...

  2. Gas flow rate and powder flow rate effect on properties of laser metal deposited Ti6Al4V

    CSIR Research Space (South Africa)

    Pityana, S

    2013-03-01

    Full Text Available . The powder flow rate and the gas flow rate were varied to study their effect on the physical, metallurgical and mechanical properties of the deposits. The physical properties studied are: the track width, the track height and the deposit weight...

  3. Prevalencia de los factores de riesgo cardiovascular en trabajadores de una planta metalúrgica Prevalence of cardiovascular risk factors among workers in a metallurgical factory

    Directory of Open Access Journals (Sweden)

    Juan Antonio Alonso Díaz

    2012-09-01

    and sex obtained by applying a standardized protocol performed during periodic medical examinations at work to a group of 358 workers, 330 men and 28 women, in a metallurgical industry in Cantabria with a mean age of 42 ± 8 years. Result: Dyslipidemia is the most important risk factor for its high prevalence (52% in a relatively young population, followed by smoking (35% and obesity (22%. These three risk factors are also those with a higher attributable risk in the incidence of ischemic heart disease in the general Spanish population, so they should be subject to intervention. Conclusions: Occupational Health Service companies have a privileged position due to their accessibility to evaluate and treat cardiovascular risk factors present in the working population they serve.

  4. Industrial and natural sources of gaseous elemental mercury in the Almadén district (Spain): an updated report on this issue after the ceasing of mining and metallurgical activities in 2003 and major land reclamation works.

    Science.gov (United States)

    Higueras, Pablo; Esbrí, José María; Oyarzun, Roberto; Llanos, Willans; Martínez-Coronado, Alba; Lillo, Javier; López-Berdonces, Miguel Angel; García-Noguero, Eva Maria

    2013-08-01

    Two events during the last decade had major environmental repercussions in Almadén town (Spain). First it was the ceasing of activities in the mercury mine and metallurgical facilities in 2003, and then the finalization of the restoration works on the main waste dump in 2008. The combination of both events brought about a dramatic drop in the emissions of gaseous elemental mercury (GEM) to the atmosphere. Although no one would now call the Almadén area as 'mercury-free', the GEM levels have fallen beneath international reference safety levels for the first time in centuries. This has been a major breakthrough because in less than one decade the site went from GEM levels in the order of "tens of thousands" to mere "tens" nanogram per cubic meter. Although these figures are per se a remarkable achievement, they do not mark the end of the environmental concerns in the Almadén district. Two other sites remain as potential environmental hazards. (1) The Las Cuevas mercury storage complex, a partially restored ex-mining site where liquid mercury is being stored. The MERSADE Project (LIFE-European Union) has tested the Las Cuevas complex as a potential site for the installation of a future European prototype safe deposit of surplus mercury from industrial activities. Despite restoration works carried out in 2004, the Las Cuevas complex can still be regarded as hotspot of mercury contamination, with high concentrations above 800μgg(-1) Hgsoil and 300ngm(-3) Hggas. However, as predicted by air contamination modeling using the ISC-AERMOD software, GEM concentrations fade away in a short distance following the formation of a NW-SE oriented narrow plume extending for a few hundred meters from the complex perimeter. (2) Far more dangerous from the human health perspective is the Almadenejos area, hosting the small Almadenejos village, the so-called Cerco de Almadenejos (CDA; an old metallurgical precinct), and the mines of La Nueva Concepción, La Vieja Concepción and El

  5. Metallurgical study and phase diagram calculations of the Zr-Nb-Fe-(Sn,O) system; Etude metallurgique et calculs des diagrammes de phases des alliages base zirconium du systeme: Zr-Nb-Fe-(O,Sn)

    Energy Technology Data Exchange (ETDEWEB)

    Toffolon, C. [CEA/Saclay, Dept. d' Etudes du Comportement des Materiaux (DECM), 91 - Gif-sur-Yvette (France)]|[Paris-6 Univ., 75 (France)

    2000-07-01

    The Framatome M5{sup TM} Zr-Nb-O alloy with small amounts of Fe is of interest for nuclear applications (PWR fuel cladding).The behaviour of this kind of alloy for in-service conditions strongly depends on the microstructure. Therefore, a metallurgical study of alloys of the Zr-Nb-Fe-(O-Sn) system has been developed in order to study the influence of chemical composition variabilities of Nb, Fe and O and thermal treatments on the resultant microstructure. In order to get some insight on the physical metallurgy of Zr-Nb-Fe-(Sn,O) alloys and to minimize the experiments, it is useful to build a thermodynamic database. With this object, it was necessary to re-optimize and to calculate the low order binary systems such as Fe-Nb and Nb-Sn in order to assess the Zr-Nb-Fe-(Sn,O) system. Then, the experimental studies concerned: the influence of small variations in Nb and O contents on the {alpha}/{beta} transus temperatures. A comparison between experimental results and thermodynamic predictions showed a good agreement; the precipitation kinetics of {beta}Nb and intermetallic phases in the {alpha} phase domain. These experiments showed that the kinetics depends on the initial metallurgical conditions; the determination of the crystallographic structure and the stoichiometry of the ternary Zr-Nb-Fe intermetallic compounds as a function of the temperature. Finally, these experimental data were used to propose a first assessment of the Zr-Nb-Fe(O{approx}1200 ppm) system. (author)

  6. Industrial and natural sources of gaseous elemental mercury in the Almadén district (Spain): An updated report on this issue after the ceasing of mining and metallurgical activities in 2003 and major land reclamation works

    International Nuclear Information System (INIS)

    Higueras, Pablo; María Esbrí, José; Oyarzun, Roberto; Llanos, Willans; Martínez-Coronado, Alba

    2013-01-01

    Two events during the last decade had major environmental repercussions in Almadén town (Spain). First it was the ceasing of activities in the mercury mine and metallurgical facilities in 2003, and then the finalization of the restoration works on the main waste dump in 2008. The combination of both events brought about a dramatic drop in the emissions of gaseous elemental mercury (GEM) to the atmosphere. Although no one would now call the Almadén area as ‘mercury-free’, the GEM levels have fallen beneath international reference safety levels for the first time in centuries. This has been a major breakthrough because in less than one decade the site went from GEM levels in the order of “tens of thousands” to mere “tens” nanogram per cubic meter. Although these figures are per se a remarkable achievement, they do not mark the end of the environmental concerns in the Almadén district. Two other sites remain as potential environmental hazards. (1) The Las Cuevas mercury storage complex, a partially restored ex-mining site where liquid mercury is being stored. The MERSADE Project (LIFE—European Union) has tested the Las Cuevas complex as a potential site for the installation of a future European prototype safe deposit of surplus mercury from industrial activities. Despite restoration works carried out in 2004, the Las Cuevas complex can still be regarded as hotspot of mercury contamination, with high concentrations above 800 μg g −1 Hg soil and 300 ng m −3 Hg gas . However, as predicted by air contamination modeling using the ISC-AERMOD software, GEM concentrations fade away in a short distance following the formation of a NW–SE oriented narrow plume extending for a few hundred meters from the complex perimeter. (2) Far more dangerous from the human health perspective is the Almadenejos area, hosting the small Almadenejos village, the so-called Cerco de Almadenejos (CDA; an old metallurgical precinct), and the mines of La Nueva Concepción, La

  7. Industrial and natural sources of gaseous elemental mercury in the Almadén district (Spain): An updated report on this issue after the ceasing of mining and metallurgical activities in 2003 and major land reclamation works

    Energy Technology Data Exchange (ETDEWEB)

    Higueras, Pablo, E-mail: pablo.higueras@uclm.es [Departamento de Ingeniería Geológica y Minera, Escuela Universitaria Politécnica de Almadén, Universidad de Castilla-La Mancha, Plaza M. Meca 1, 13400 Almadén (Spain); Instituto de Geología Aplicada (IGeA), Universidad de Castilla-La Mancha, Plaza M. Meca 1, 13400 Almadén (Spain); María Esbrí, José [Departamento de Ingeniería Geológica y Minera, Escuela Universitaria Politécnica de Almadén, Universidad de Castilla-La Mancha, Plaza M. Meca 1, 13400 Almadén (Spain); Instituto de Geología Aplicada (IGeA), Universidad de Castilla-La Mancha, Plaza M. Meca 1, 13400 Almadén (Spain); Oyarzun, Roberto; Llanos, Willans [Instituto de Geología Aplicada (IGeA), Universidad de Castilla-La Mancha, Plaza M. Meca 1, 13400 Almadén (Spain); Departamento de Cristalografía y Mineralogía, Facultad de Ciencias Geológicas, Universidad Complutense, 28040 Madrid (Spain); Martínez-Coronado, Alba [Instituto de Geología Aplicada (IGeA), Universidad de Castilla-La Mancha, Plaza M. Meca 1, 13400 Almadén (Spain); and others

    2013-08-15

    Two events during the last decade had major environmental repercussions in Almadén town (Spain). First it was the ceasing of activities in the mercury mine and metallurgical facilities in 2003, and then the finalization of the restoration works on the main waste dump in 2008. The combination of both events brought about a dramatic drop in the emissions of gaseous elemental mercury (GEM) to the atmosphere. Although no one would now call the Almadén area as ‘mercury-free’, the GEM levels have fallen beneath international reference safety levels for the first time in centuries. This has been a major breakthrough because in less than one decade the site went from GEM levels in the order of “tens of thousands” to mere “tens” nanogram per cubic meter. Although these figures are per se a remarkable achievement, they do not mark the end of the environmental concerns in the Almadén district. Two other sites remain as potential environmental hazards. (1) The Las Cuevas mercury storage complex, a partially restored ex-mining site where liquid mercury is being stored. The MERSADE Project (LIFE—European Union) has tested the Las Cuevas complex as a potential site for the installation of a future European prototype safe deposit of surplus mercury from industrial activities. Despite restoration works carried out in 2004, the Las Cuevas complex can still be regarded as hotspot of mercury contamination, with high concentrations above 800 μg g{sup −1} Hg{sub soil} and 300 ng m{sup −3} Hg{sub gas}. However, as predicted by air contamination modeling using the ISC-AERMOD software, GEM concentrations fade away in a short distance following the formation of a NW–SE oriented narrow plume extending for a few hundred meters from the complex perimeter. (2) Far more dangerous from the human health perspective is the Almadenejos area, hosting the small Almadenejos village, the so-called Cerco de Almadenejos (CDA; an old metallurgical precinct), and the mines of La

  8. Environmental approach of companies within the pulp/paper, metallurgical and sugar/alcohol sectors Conduta ambiental de empresas dos setores de celulose e papel, siderúrgico e sucroalcooleiro

    Directory of Open Access Journals (Sweden)

    Laércio Antônio Gonçalves Jacovine

    2009-02-01

    Full Text Available Companies have been witnessing major changes in their environment and environmental models have been developed aiming to improve their strategic planning. The objective of this study was to examine the environmental approach adopted by companies within the Pulp and Paper, Metallurgical and Sugar and Alcohol sectors, in order to evaluate their environmental performances. The analysis was based on a matrix which relates managerial functions with a set of environmental approaches and performance indicators, classifying the company environmental performance as weak, moderate or strong. The managerial functions approached in this model are: Management (General, Legal Affairs, Finance, Human Resources and Purchasing; Product and Process Development; Production and Maintenance; and Marketing. The analyzed indicators include: international insertion; capital origin and location. The pulp and paper and metallurgical companies obtained average scores of 54.5 and 51.56 points, respectively, being classified as having a strong environmental performance. On the other hand, the sugar and alcohol companies obtained average score of 46 points, being classified as moderate in environmental performance. The high level of environmental performance of pulp and paper and metallurgical companies can be attributed to the following factors: larger international insertion, presence of foreign capital in controlling shares, performance in the international market and company location near large population centers. Pulp and paper and mainly sugar and alcohol companies are less efficient in meeting the requirements of the environmental legislation, particularly those related to the conformity of permanent protected areas and legal reserves.As empresas têm presenciado transformações amplas no ambiente em que estão inseridas e, com o intuito de auxiliar no planejamento estratégico das empresas, têm sido desenvolvidos modelos ambientais. O objetivo desse estudo foi

  9. Environmental management and educational needs of the small and medium-sized businesses of the metallurgical sector in the south region of Madrid; Las pequenas y medianas empresas de sector metalurgico en la zona sur de la Comunidad de Madrid: Gestion medioambiental y necesidades de formacion

    Energy Technology Data Exchange (ETDEWEB)

    Urena, A.; Rams, J.; Mendez, F. J.; Rodriguez, J.

    2004-07-01

    In this study, the environmental management and needs of the small and medium-sized businesses of the metallurgical industry in the south region of Madrid were analysed. Information was obtained through a telephone questionnaire distributed to more than 170 companies. Although most of the respondent employees do not consider environmental training one of their priorities, they expressed their interest in implementing Environmental Management Systems, waste minimization and higher knowledge of the specific legal aspects. (Author) 7 refs.

  10. Projects development for mining-metallurgical units for production of uranium concentrates. An analysis an a methodology; Desarrollo de proyectos para unidades minero-metalurgicas para produccion de concentrados de uranio. Un analisis y una metodologia

    Energy Technology Data Exchange (ETDEWEB)

    Ajuria G, S.; Blanco P, B.; Manzanera Q, C.; Pena A, J. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)

    1978-07-15

    An analysis and a methodology for the complete development of a mining- metallurgist project is presented, from the sampling and the evaluation of a deposit until the outburst of a metallurgical plant. The main objectives of this work are three: On one hand it is to establish a methodology for standardize the internal activities of the Sub management of Benefits. It is convenient standardize the experimental procedures, the evaluation approaches and the form of presentation of results so that they are directly comparable and that it is easy their interpretation and use. Given the nature so variable of the minerals this document cannot be but that a guide and it is indispensable that in all moment the personnel that develops these activities uses his knowledge, experience and professional approach to obtain the best results. On the other hand it is to establish a base to facilitate the coordination of the activities of the Sub management of Benefit with other work groups, inside of and outside of the INEN that should collaborate in the projects. Finally it is to present a vision of group of the whole project like reference base for the participant personnel. Many of the specialists that contribute to the project would not be metallurgists, but rather they practice other disciplines. It is therefore convenient to facilitate the one that are formed an image of the complete project. (Author)

  11. Peculiar features of metallurgical processes at plasma-arc spraying of coatings, made of steel wire with powder fillers B4C and B4C+ZrO2

    Directory of Open Access Journals (Sweden)

    Георгій Михайлович Григоренко

    2016-11-01

    Full Text Available The interaction of metallurgical processes occurring in plasma-arc spraying between the steel shell and the carbide fillers of B4C and B4C cored wires with the addition of nanocrystalline ZrO2 powder has been analyzed. Iron-boron compounds alloyed with carbon are formed in ingots as a result of ferritiс coating of wire interacrion with fillers while the ferritic matrix contains boride and carboboride eutectics. Average microhardness of the carboboride compounds and the matrix is high – 17,78; 16,40 and 8,69; 9,95 GPa for the ingots with с B4C and B4C+ZrO2 respectively. The best quality coatings with low porosity (~1%, lamellar structure consisting of ferrite matrix reinforced with dispersed Fe borides, were obtained at a higher heat input (plasmatron current 240-250 A. The average amount of oxides in the coatings makes 15%. 0,5% addition of nanopowder ZrO2 accelerates dispersed iron-boron compounds forming, promotes their uniform distribution in the structure and improves coating microhardness up to 7,0 GPa. Application of the differential thermal analysis method to simulate the interaction processes between the steel shell and the filler during the heating of wire in the shielding gas makes it possible to promote formation of new phases (borides and carboborides of iron and to predict the phase composition of the coatings

  12. Três anos de acidentes do trabalho em uma metalúrgica: caminhos para seu entendimento Three years of work-related accidents in a metallurgic plant: ways to its understanding

    Directory of Open Access Journals (Sweden)

    Cláudia Giglio de Oliveira Gonçalves

    2011-02-01

    Full Text Available O objetivo deste artigo é descrever, através de estratégias metodológicas quantitativas e qualitativas, os acidentes do trabalho ocorridos em três anos numa indústria metalúrgica do interior de São Paulo para compreender suas possíveis causas. Trata-se de um estudo de casos de uma indústria; foram estudados 336 acidentes em três anos, utilizando-se três procedimentos: análise dos registros dos acidentes, entrevistas (166 acidentados e realização de grupos focais (111 trabalhadores. A proporção de incidência anual dos acidentes foi de 16,9%; 75 casos com afastamento superior a 15 dias; 51,2% ocorreram pela manhã, afetando caldeireiros (48,2%. Entre os entrevistados, escolaridade média de 8,8 anos e idade de 31 a 50 anos (55,4%; 64,5% já haviam sofrido outros acidentes e com maior ocorrência naqueles expostos ao ruído intenso (mais 90 dBA (53%. Nos grupos focais, identificaram-se percepções e sentimentos dos trabalhadores a respeito dos acidentes que não apareceram nas etapas anteriores. Através dos grupos focais pode-se identificar melhor os fatores que contribuem para os acidentes, como: pressões, realização de horas extras, baixos salários, condições de trabalho precárias e organização do trabalho.The objective of this study is to describe, by quantitative and qualitative methods, industrial accidents occurred during three years in a metallurgic plant in the rural area to understand the possible causes. It is a case study in a metallurgic plant where 336 accidents were studied in a 3-year period by means of three procedures: analysis of accidents' registers, interviews with 166 hurt workers, and the organization of Focal Groups (111 workers for discussion. The ratio of yearly incidence of accidents was 16.9%; 75 cases required more than 15 out-of-work days; 51.2% occurred in the morning and affected boilermakers (48.2%. Among the interviewed workers, average schooling was 8.8 years, age ranged from 31

  13. La cadena de suministro del sector metalúrgico: un análisis de sus principales eslabones (The Supply Chain in the metallurgical sector: an analysis of the main links

    Directory of Open Access Journals (Sweden)

    Patricia Carbajo-de-Lera

    2011-12-01

    Full Text Available Los directivos actuales conciben que la competencia ya no es empresa frente a empresa, sino que desborda este plano generándose una competencia cadena de suministro frente a cadena de suministro. Por ello, la gestión de la cadena de suministro se convierte en un elemento clave para la supervivencia empresarial y la obtención de ventajas competitivas. El diseño de la cadena de suministro viene definido, en buena parte, por las características del sector al que pertenece. En consecuencia, es de interés realizar análisis sectoriales. El presente trabajo tiene como objetivo analizar la cadena de suministro en un sector de gran importancia en la economía española, como es el metalúrgico. En concreto, buscamos determinar su cadena de suministro, definiendo los principales eslabones que la configuran y las relaciones entre ellos.Abstract: In the current business context, competition is no longer firm against firm, but has moved on to a higher plane, with the generation of supply chain against supply chain competition.  Therefore, Supply Chain Management (SCM has strategic relevance as a source of competitive advantage. The design of the supply chain is defined largely by the characteristics of the sector. Consequently, sectorial analysis is required. The aim of this paper is to analyze the supply chain of the metallurgical sector. Specifically, it will be focused on determining its supply chain and defining its main links and relationships.

  14. Liquid Anion Exchange Chromatographic Extraction and Separation of Platinum(IV with n-Octylaniline as a Metallurgical Reagent: Analysis of Real Samples

    Directory of Open Access Journals (Sweden)

    Ashwini P. Gaikwad

    2013-01-01

    Full Text Available A simple and selective method was developed for the determination of platinum(IV with n-octylaniline in toluene. In present study, the use of n-octylaniline in toluene for the extraction of platinum(IV from ascorbate media was carried out. The effect of various parameters, such as pH, equilibrium time, extractant concentration, and organic solvent on the extraction has been discussed. The back extraction of platinum(IV has been performed. On the basis of slope analysis, the composition of the extracted species was determined as [RR′NH2+ Pt(Succinate2−](org. The interfering effects of various cations and anions were also studied, and the selectivity of the method is enhanced by using suitable masking agents. The proposed method is rapid, reproducible and successfully applied for the determination of platinum(IV in binary and synthetic mixtures. The separation of pt(IV from other associated metals has been studied. Comparison of the results with those obtained using an atomic absorption spectrophotometer also tested the validity of the method.

  15. Effect of sintering temperature on microstructure and compressive strength of B4C-AlSi eutectic alloy

    International Nuclear Information System (INIS)

    Liu Jinyun; Zha Wusheng; Liu Gaihua; Lan Jun; Feng Quanhe; Zou Congpei

    2008-01-01

    The block neutron absorber of B 4 C based on Al-Si eutectic alloy has been prepared by powder-metallurgy method. The effects of sinter temperature on microstructure, compressive strength, and ductility of sintered billets have been investigated. It has been shown that the sintering temperature decides sensitively the compressive strength and ductility of sintered billets. Sintered under 550, 555, 560, and 565 degree C, the billet shows different states, such as sub-sintered, best-sintered, over-sintered, and molten. Sintered under 550 degree C, the powder have not been metallurgically combined with each other. Beyond 560 degree C, the billets are molten. The 555 degree C is the best sintering temperature, under which the powder have been partly melted and the metallurgical combination has been occurred, then the billets have a better ductility. (authors)

  16. Physical metallurgy and mechanical behaviour of FeCrWTaV low activation martensitic steels: Effects of chemical composition

    Science.gov (United States)

    Alamo, A.; Brachet, J. C.; Castaing, A.; Lepoittevin, C.; Barcelo, F.

    1998-10-01

    This paper essentially deals with chemical composition effects on metallurgical and mechanical behaviour of Fe-7.5/11CrWVTa low activation martensitic steels. Materials investigated are experimental alloys as well as large-scale heats having different contents of Cr (7.5-11%), Ta (0-0.1%), W (0.8-3%) and interstitial elements, like carbon (0.09-0.17%) and nitrogen (0.004-0.045%). For this purpose, phase transformation during heating and cooling have been investigated in anisothermal and isothermal conditions to establish the corresponding Continuous Cooling Transformation (CCT) and Time-Temperature-Transformation (TTT) diagrams. Austenitisation (normalisation) and tempering treatments were performed in a wide range of temperatures. Tensile and impact properties as a function of composition and metallurgical conditions have been determined and compared to 9Cr-1Mo conventional martensitic steels.

  17. Evaluation of solubility in simulated lung fluid of metals present in the sludge from a metallurgical industry to produce metallic zinc

    International Nuclear Information System (INIS)

    Lima, Rosilda Maria Gomes de

    2012-01-01

    The objective of this study was to determine the solubility parameters (rapid and slow dissolution rates, rapid and slow dissolution fractions) metal particles present in a pile of sludge accumulated under exposure to weathering from the Cia Mercantil Inga, located at the Ilha da Madeira, Sepetiba Bay, Rio de Janeiro. Plant samples collected in the neighboring of the pile and bioindicators placed in the region and collected after some months indicated that the inhabitants of Ilha da Madeira have been exposed to trace elements such zinc, cadmium, mercury and lead, produced during the processing of zinc minerals (hemimorphite - Zn 4 (OH) 2 Si 2 O 7 .H 2 O, and willemite - Zn 2 SiO 4 ). A static dissolution test in vitro was used to determine the solubility parameters using a simulated lung fluid (SLF), on a time basis ranging from 10 min to 1 year. The metal concentrations in the sludge samples and in the SLF were determined using Particle Induced X-rays Emission (PIXE). In conclusion, this study confirms the harmful effects on the neighboring population of the airborne particles containing these metals that came from the sludge. The solubility parameters obtained for Zn, Cd, Cr, Ni and Mn present in the rapid dissolution fraction in SLF were 0.945; 0.473; 0.226; 0.300 and 0.497, respectively, and the corresponding times for half life of dissolution of the rapid fraction were f r = 2.082 days; f r = 0.09 days; f r = 0.37 days; f r = 0.332 days ad f r = 0.99 days; for the slow dissolution fraction times were f r = 146.95 days; f r = 63 days; f r = 86.64 days; f r = 79.66 days and f r = 59.84 days. These values indicate that these metals present a moderate absorption level in SLF, and may be classified as M type, according to the International Commission on Radiological Protection (ICRP). The use of solubility parameters allowed a better description of the kinetic behaviour of the sludge in the human body and, therefore, a better evaluation of the worker’s risk to

  18. Production of Solar Grade (SoG) Silicon by Refining Liquid Metallurgical Grade (MG) Silicon: Final Report, 19 April 2001; FINAL

    International Nuclear Information System (INIS)

    Khattack, C. P.; Joyce, D. B.; Schmid, F.

    2001-01-01

    This report summarizes the results of the developed technology for producing SoG silicon by upgrading MG silicon with a cost goal of$20/kg in large-scale production. A Heat Exchanger Method (HEM) furnace originally designed to produce multicrystalline ingots was modified to refine molten MG silicon feedstock prior to directional solidification. Based on theoretical calculations, simple processing techniques, such as gas blowing through the melt, reaction with moisture, and slagging have been used to remove B from molten MG silicon. The charge size was scaled up from 1 kg to 300 kg in incremental steps and effective refining was achieved. After the refining parameters were established, improvements to increase the impurity reduction rates were emphasized. With this approach, 50 kg of commercially available as-received MG silicon was processed for a refining time of about 13 hours. A half life of and lt;2 hours was achieved, and the B concentration was reduced to 0.3 ppma and P concentration to 10 ppma from the original values of 20 to 60 ppma, and all other impurities to and lt;0.1 ppma. Achieving and lt;1 ppma B by this simple refining technique is a breakthrough towards the goal of achieving low-cost SoG silicon for PV applications. While the P reduction process was being optimized, the successful B reduction process was applied to a category of electronics industry silicon scrap previously unacceptable for PV feedstock use because of its high B content (50-400 ppma). This material after refining showed that its B content was reduced by several orders of magnitude, to(approx)1 ppma (0.4 ohm-cm, or about 5x1016 cm-3). NREL's Silicon Materials Research team grew and wafered small and lt;100 and gt; dislocation-free Czochralski (Cz) crystals from the new feedstock material for diagnostic tests of electrical properties, C and O impurity levels, and PV performance relative to similar crystals grown from EG feedstock and commercial Cz wafers. The PV conversion

  19. Effect of carbon on corrosion resistance of powder-processed Fe–0 ...

    Indian Academy of Sciences (India)

    Metallurgical and Materials Engineering Department, National Institute of Technology Srinagar, Srinagar 190 006, India; Department of Mechanical Engineering, Indian Institute of Technology, New Delhi 110 016, India; Metallurgical and Materials Engineering Department, Indian Institute of Technology, Roorkee 247 667, ...

  20. Remelting of metallurgical fines using thermal plasma

    International Nuclear Information System (INIS)

    Vicente, L.C.; Neto F, J.B.F.; Bender, O.W.; Collares, M.P.

    1992-01-01

    A plasma furnace was developed for remelting of ferro alloys and silicon fines. The furnace capacity was about 4 Kg of silicon and power about 50 kW. The fine (20 to 100 mesh) was fed into the furnace directly at the high temperature zone. This system was tested for remelting silicon fines and the results in the recovery of silicon was about 95% and it took place a refine of aluminium and calcium. (author)

  1. Metallurgical viewpoints on the brittleness of beryllium

    International Nuclear Information System (INIS)

    Lagerberg, G.

    1960-02-01

    At present the development and use of beryllium metal for structural applications is severely hampered by its brittleness. Reasons for this lack of ductility are reviewed in discussing the deformation behaviour of beryllium in relation to other hexagonal metals. The ease of fracturing in beryllium is assumed to be a consequence of a limited number of deformation modes in combination with high deformation resistance. Models for the nucleation of fracture are suggested. The relation of ductility to elastic constants as well as to grain size, texture and alloying additions is discussed

  2. Metallurgical Examination of Face Hardened Armor Plate

    Science.gov (United States)

    1944-02-29

    2 SAMPLE 4 FIBRE TEST STEEL QUALITY TESI FRACTURES OF FACE HAqDENED ARMIOR 25 JAN 1944 W’sN.710-2268 FIGURE *rfMO Reproduced FromBest Available Clop’ý...5 6 7 8910 12 14 16182024 40 DISTANCE FROM WATER COOLED END OF STANDARiW2 HARDENABILITY BAR - SIXTEENTHS PLATE HEAT OUENCH NO. NO. C N1SI 1 P NIOR 4

  3. The analysis of mineralogical and metallurgical materials

    International Nuclear Information System (INIS)

    Dixon, K.

    1978-01-01

    The increase in mineral processing in South Africa has led to an increasing demand for the determination of a wider range of elements at low concentrations, and this in turn has led to the greater use of instrumental analysis. The objects of this report are, first, to serve as a guide to the various types of instrumentation available for a range of analytical problems and, second, to indicate the facilities that are available at the National Institute for Metallurgy for use by industry in sponsored projects. The analytical techniques available are considered from the points of view of basic principles, interferences, precision and accuracy, advantages, limitations, sample preparation, and possible applications

  4. The first metallurgical tests on plutonium

    International Nuclear Information System (INIS)

    Grison, E.; Abramson, R.; Anselin, F.; Monti, H.

    1958-01-01

    Metallic plutonium was first prepared in France in January 1956, as soon as we had access to quantities of the order of several grams of plutonium, which had been extracted from the rods of the pile EL2 at Saclay. Since up to the present this reactor, of thermal power 2 000 kW, has been our only source of plutonium, we have so far only worked on experimental quantities sufficient for the basic tests but not for tests on a scale of possible applications. It is this work, carried out during this phase of preliminary research, which is described below. With the starting up of the plutonium extraction plant at Marcoule, where the reactor G1 has been operating at power for more than a year, we shall go on next to a another order of magnitude which will allow the manufacture and experimentation of prototype fuel elements. (author) [fr

  5. Ionising radiation metrology for the metallurgical industry

    Directory of Open Access Journals (Sweden)

    García-Toraño E.

    2014-01-01

    Full Text Available Every year millions tons of steel are produced worldwide from recycled scrap loads. Although the detection systems in the steelworks prevent most orphan radioactive sources from entering the furnace, there is still the possibility of accidentally melting a radioactive source. The MetroMetal project, carried out in the frame of the European Metrology Research Programme (EMRP, addresses this problem by studying the existing measurement systems, developing sets of reference sources in various matrices (cast steel, slag, fume dust and proposing new detection instruments. This paper presents the key lines of the project and describes the preparation of radioactive sources as well as the intercomparison exercises used to test the calibration and correction methods proposed within the project.

  6. Metallurgical viewpoints on the brittleness of beryllium

    Energy Technology Data Exchange (ETDEWEB)

    Lagerberg, G.

    1960-02-15

    At present the development and use of beryllium metal for structural applications is severely hampered by its brittleness. Reasons for this lack of ductility are reviewed in discussing the deformation behaviour of beryllium in relation to other hexagonal metals. The ease of fracturing in beryllium is assumed to be a consequence of a limited number of deformation modes in combination with high deformation resistance. Models for the nucleation of fracture are suggested. The relation of ductility to elastic constants as well as to grain size, texture and alloying additions is discussed.

  7. Cyril Stanley Smith's Translations of Metallurgical Classics

    Indian Academy of Sciences (India)

    The contributions of Cyril Stanley Smith to the science of nonferrous metallurgy and his historic involvement in the de- velopment of the atom bomb are well known. He also was signal in the development of the scholarly field known as the history of technology. Not only did he publish a number of books and papers on the ...

  8. Social and ethical challenges for metallurgical companies

    Directory of Open Access Journals (Sweden)

    Gajdzik, B.

    2008-01-01

    Full Text Available The subject of this article is an analysis of one of the most crucial aspects of the contemporary business, which is corporate social responsibility and ethical business. The notion of a socially responsible business signifies the business obligation to contribute to the sustainable economical development by way of working with employees and their families, local communities and the society as a whole in order to improve the quality of their lives. Ethical business means following the principles and standards determining a manner of conducting a given business from the moral point of view. The article contains examples of such challenges that are realised by Arcelor Mittal.

  9. Modelling of chemical reactions in metallurgical processes

    OpenAIRE

    Kinaci, M. Efe; Lichtenegger, Thomas; Schneiderbauer, Simon

    2017-01-01

    Iron-ore reduction has attracted much interest in the last three decades since it can be considered as a core process in steel industry. The iron-ore is reduced to iron with the use of blast furnace and fluidized bed technologies. To investigate the harsh conditions inside fluidized bed reactors, computational tools can be utilized. One such tool is the CFD-DEM method, in which the gas phase reactions and governing equations are calculated in the Eulerian (CFD) side, whereas the particle reac...

  10. Metallurgical examination of gun barrel screws

    Energy Technology Data Exchange (ETDEWEB)

    Bird, E.L.; Clift, T.L.

    1996-06-01

    The examination was conducted to determine the extent of degradation that had occurred after a series of firings; these screws prevent live rounds of ammunition from being loaded into the firing chamber. One concern is that if the screw tip fails and a live round is accidentally loaded into the chamber, a live round could be fired. Another concern is that if the blunt end of the screw begins to degrade by cracking, pieces could become small projectiles during firing. All screws used in firing 100 rounds or more exhibited some degree degradation, which progressively worsened as the number of rounds fired increased. (SEM, metallography, x-ray analysis, and microhardness were used.) Presence of cracks in these screws after 100 fired rounds is a serious concern that warrants the discontinued use of these screws. The screw could be improved by selecting an alloy more resistant to thermal and chemical degradation.

  11. Survey of metallurgical recycling processes. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pemsler, J.P.

    1979-03-01

    In the year 2000, the US will consume about 3.2 x 10/sup 15/ Btu to produce the seven major nonferrous metals Al, Cu, Zn, Pb, Ni, Mg, and Ti. Of this amount, 82% will be used in the production of Al. It is projected that 0.6 x 10/sup 15/ Btu will be saved by the recycle of secondary metals. Major opportunities for increasing the extent of recycle and thereby increasing the energy savings are discussed. An inherent feature in the energistics of recycle is that physical processes such as magnetic separation, density separations, melting, and in some instances vaporization are far less energy intensive than are chemical processes associated with dissolution and electrowinning. It is in the domain of scrap of complex composition and physical form, difficult to handle by existing technology, that opportunities exist for new chemical recycle technology. Recycle of scrap metal of adequate grade is currently achieved through pyrometallurgical processes which, in many cases, are not very energy intensive as compared with hydrometallurgical processes. Preliminary flowsheets are presented for the recovery of value metals from batteries considered for use in vehicular propulsion and load leveling applications. The battery types examined are lead/acid, nickel/zinc, nickel/iron, zinc/chlorine, lithium-aluminum/iron sulfide, and sodium/sulfur. A flow sheet has been outlined for an integrated hydrometallurgical process to treat low-grade copper scrap. A fully integrated hydrometallurgical process is outlined, and costs and energy consumption are derived, for recovering zinc metal from electric furnace flue dusts. Costs and energy are high and the process does not appear to warrant development at this time. Improvement in the recycle of magnesium is associated primarily with improved recycle in the Al industry where Mg is an important alloy additive. Ni and Ti recycle are associated with improved collection and sorting of stainless steel and specialty alloys.

  12. World class manufacturing in metallurgical enterprise

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2013-01-01

    Full Text Available World Class Manufacturing (WCM assumes increase of efficiency of the company by elimination of all the losses, wastage and dangers of safety. In ArcelorMittal the concept of WCM is implemented in particular enterprises within the capital group. In this publication the activities conducted in some of those enterprises are described.

  13. Metallurgical characterization of kaolin from Atacama, Chile

    Directory of Open Access Journals (Sweden)

    Oscar Rivera

    Full Text Available Abstract In order to determine the exploitation potentiality of a kaolin deposit from Atacama in the north of Chile, two types of kaolin (K-1 and K-2 were characterized by XRD, XRF, SEM/EDXS, size distribution, whiteness and DSC. Kaolinite, quartz, muscovite and albite were recognized as main constituents of the ore deposit, and also a significant amount of impurities that negatively impacts on quality were detected. Results show that the low quality presented by the samples, especially K-2, impedes their industrial use as raw material and further mineral concentration processes are proposed. Finally, the results of thermal analysis confirm a conversion to metakaolin that could be the basis for an alternative processing route.

  14. Etude métallurgique du soudage par friction malaxage sur un acier à haute limite élastique destiné à la construction navale : le 80 HLES Metallurgical study of friction stir welding on a steel high yield for shipbuilding: The 80 HLES

    Directory of Open Access Journals (Sweden)

    Allart Marion

    2013-11-01

    Full Text Available Le soudage par friction malaxage est un procédé de soudage relativement récent (début des années 90. Il est aujourd'hui utilisé couramment sur des alliages légers mais ne l'est que depuis peu sur les aciers. L'objectif de nos travaux est de chercher à caractériser la microstructure métallurgique et l'état de déformation et de contrainte après soudage par friction malaxage sur des échantillons d'aciers à haute limite élastique utilisés dans l'industrie navale. Nous chercherons à comprendre les phénomènes métallurgiques qui interviennent en cours de soudage. The friction stir welding is a welding process relatively recent (early 90s. It is now commonly used on light alloys but is only recently on steels. The objective of our work is to try to characterize the metallurgical microstructure and state of stress and strain after friction stir welding on samples of high strength steels used in the shipbuilding industry. We seek to understand the metallurgical phenomena that occur during welding.

  15. Dor orofacial e absenteísmo em trabalhadores da indústria metalúrgica e mecânica Orofacial pain and absenteeism in workers of the metallurgic and mechanics industry

    Directory of Open Access Journals (Sweden)

    Josimari Telino de Lacerda

    2008-12-01

    Full Text Available O objetivo do estudo foi verificar a prevalência de dor orofacial e sua relação com absenteísmo em trabalhadores do setor metalúrgico e mecânico do município de Xanxerê, Santa Catarina. Realizou-se um estudo transversal envolvendo todos os trabalhadores do sexo masculino (n = 480 das 13 indústrias do setor no município. As informações foram coletadas por meio de entrevistas estruturadas. Informações sócio-demográficas, prevalência, severidade e localização de dor orofacial no último semestre, bem como sobre falta ao trabalho devido à dor orofacial, compuseram o questionário. Dados de identificação, setor e turno de trabalho foram coletados nos departamentos de recursos humanos das empresas. Os dados foram analisados por meio de estatística descritiva e testes de associação de qui-quadrado de Pearson entre absenteísmo e dor orofacial. A prevalência de dor orofacial foi de 66,1%, sendo dor de dente provocada ou dor de dente espontânea os tipos mais frequentes. O absenteísmo devido a dor orofacial no último semestre foi relatado por 9,3% dos trabalhadores, mostrando-se associado à dor de dente espontânea (p The objective of this study was to assess the prevalence of orofacial pain and its association with absenteeism in worke rs of the metallurgic and mechanics industry of the city of Xanxerê, Brazil. A cross sectional study was performed involving all male workers(n=480 of the 13 industries of the sector in the city. The information was collected by means of structured interviews. Socio-demographic information, prevalence, severity and localization of orofacial pain in the last semester as well as on absenteeism due to orofacial pain formed the questionnaire. Identification data, work sector and shift were collected in the departments of human resources of the companies. The data were assessed using descriptive statistics and Pearson chi-squared tests between absenteeism and pain in the orofacial region. The

  16. Aspectos metalúrgicos de revestimentos dissimilares com a superliga à base de níquel inconel 625 Metallurgical aspects of dissimilar weld overlays of inconel 625 nickel based superalloys

    Directory of Open Access Journals (Sweden)

    Cleiton Carvalho Silva

    2012-09-01

    Full Text Available Prolongar a vida útil e aumentar a confiabilidade de equipamentos e tubulações de plantas de produção e processamento de petróleo é uma busca constante no setor de petróleo e gás. Tais aspectos dependem essencialmente do uso de ligas resistentes à corrosão. Neste contexto, a soldagem de revestimento com superligas à base de níquel tem sido uma alternativa interessante, pois confere aos equipamentos uma alta resistência à corrosão com um custo inferior, se comparado à fabricação de componentes ou tubulações maciças com superligas. Assim, o objetivo do presente trabalho foi investigar o comportamento metalúrgico de revestimento de superliga à base de níquel do tipo Inconel 625 depositados pelo processo TIG com alimentação de arame frio. As soldagens foram realizadas em uma bancada robotizada, empregando uma fonte eletrônica de soldagem com sistema de aquisição de dados para o monitoramento dos sinais de corrente e tensão. A caracterização microestrutural foi realizada através das técnicas de microscopia eletrônica de varredura (MEV e transmissão (MET, espectroscopia de energia dispersiva de raios-X (EDS. Os resultados mostraram que a microestrutura do metal de solda foi constituída por uma matriz γ com fases secundárias ricas em Nb. Foi encontrada a formação de precipitados complexos de carbonetos/nitretos de Ti e Nb.To extend the life and reliability of pipes and equipment in oil & gas production and processing settings is a continuous demand. These aspects are essentially dependent on corrosion resistant alloys used. In this context, the weld overlay with Ni-based superalloys is a great interesting alternative, since improve the corrosion resistance without increase the cost of manufacture when compared to massive equipment. Thus, the objective of this study was to evaluate the metallurgical aspects of Inconel 625 weld overlays deposited by GTAW cold wire feed process. The welds were performed using a

  17. Improved measurement of thermal effects on microstructure

    Science.gov (United States)

    Rastani, Mansur

    1993-01-01

    The objectives were to introduce a simple methodology which could be used to replace the time-consuming and expensive conventional methods of metallographic and quantitative analysis of thermal treatment effect on microstructure. Metallurgical analysis continually calls for the evaluation of thermal treatment effects on microstructure. This commonly demands metallographic sample preparation and microscopic examination, which are time absorbing and costly. These drawbacks are burdensome when large numbers of samples must be levied fast. Mechanical testing can sometimes be substituted, but sample size and shape frequently make these methods impractical. The experiment described here is ideal for the microstructural evaluation of lamp filaments and other wire samples such as copper wire which can be conveniently coiled.

  18. Distribution and enrichment of trace metals in surface marine sediments in the Gulf of Pozzuoli and off the coast of the brownfield metallurgical site of Ilva of Bagnoli (Campania, Italy).

    Science.gov (United States)

    Trifuoggi, Marco; Donadio, Carlo; Mangoni, Olga; Ferrara, Luciano; Bolinesi, Francesco; Nastro, Rosa Anna; Stanislao, Corrado; Toscanesi, Maria; Di Natale, Gabriella; Arienzo, Michele

    2017-11-15

    The distribution of metals in surface sediments of Gulf of Pozzuoli (GoP), embedding the former second Italian largest integrated steelworks of Bagnoli, was studied based on sediment dispersal, quality guidelines (SQGs) and quantitative pollution indices of the respective metals. As, Cd, Hg, Pb, Zn largely exceeded the limits. Hg had a mean of 5.8mg/kg, twentyfold higher the rule, accumulating primarily near Bagnoli site. The mean effective range quotient, m-ERM-Q, revealed a high potential for negative biological effects especially in the area nearby the Bagnoli site. The enrichment factor (EF) values were outstandingly high, >1.5 with values which were often ≥100. The geoaccumulation index, Igeo, was very critical for Cr, Cu, Hg and Ni, showing an Igeo in the range of strongly polluted (4polluted (Igeo>5). The principal component analysis (PCA) and Pearson's correlation matrix (CM), excluded significant contribution from weathering products. Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. The effect of long term exposition at 540 °C on the empirical correlations for determination of mechanical properties of low alloy CrMoV steel from the results of Small Punch tests

    Directory of Open Access Journals (Sweden)

    Ondřej Dorazil

    2016-03-01

    Full Text Available The present paper describes the effect of long term exposure at 540 °C on the empirical correlations for determination of yield strength, tensile strength and FATT of 14MoV6-3 low alloy steel. Empirical correlations obtained for the pipe in as received state were compared with the results of standardized tensile, impact and Small Punch tests carried out on the testing materials cut of the three pipes of significantly different metallurgical quality and time of exposure at 540 °C.

  20. Effect of heating method on stress-rupture life

    Science.gov (United States)

    Bizon, P. T.; Calfo, F. D.

    1977-01-01

    The effect of radiant(furnace), resistance(electric current), burner(hot gas stream), and a combination of resistance and burner heating on intermediate time (100 to 300 hr) stress-rupture life and reduction of area was evaluated. All heating methods were studied using the nickel-based alloy Udimet 700 while all but burner heating were evaluated with the cobalt-based alloy Mar-M 509. Limited test results of eight other superalloys were also included in this study. Resistance heated specimens had about 20 to 30 percent of the stress-rupture life of radiant heated specimens. The limited burner heating data showed about a 50 percent life reduction as compared to the radiant heated tests. A metallurgical examination gave no explanation for these reductions.

  1. Evaluation of solubility in simulated lung fluid of metals present in the sludge from a metallurgical industry to produce metallic zinc; Avaliacao da solubilidade em liquido pulmonar simulado dos metais presentes no rejeito gerado por uma industria metalurgica de zinco

    Energy Technology Data Exchange (ETDEWEB)

    Lima, Rosilda Maria Gomes de

    2012-07-01

    The objective of this study was to determine the solubility parameters (rapid and slow dissolution rates, rapid and slow dissolution fractions) metal particles present in a pile of sludge accumulated under exposure to weathering from the Cia Mercantil Inga, located at the Ilha da Madeira, Sepetiba Bay, Rio de Janeiro. Plant samples collected in the neighboring of the pile and bioindicators placed in the region and collected after some months indicated that the inhabitants of Ilha da Madeira have been exposed to trace elements such zinc, cadmium, mercury and lead, produced during the processing of zinc minerals (hemimorphite - Zn{sub 4}(OH){sub 2}Si{sub 2}O{sub 7}.H{sub 2}O, and willemite - Zn{sub 2}SiO{sub 4}). A static dissolution test in vitro was used to determine the solubility parameters using a simulated lung fluid (SLF), on a time basis ranging from 10 min to 1 year. The metal concentrations in the sludge samples and in the SLF were determined using Particle Induced X-rays Emission (PIXE). In conclusion, this study confirms the harmful effects on the neighboring population of the airborne particles containing these metals that came from the sludge. The solubility parameters obtained for Zn, Cd, Cr, Ni and Mn present in the rapid dissolution fraction in SLF were 0.945; 0.473; 0.226; 0.300 and 0.497, respectively, and the corresponding times for half life of dissolution of the rapid fraction were f{sub r} = 2.082 days; f{sub r} = 0.09 days; f{sub r} = 0.37 days; f{sub r} = 0.332 days ad f{sub r} = 0.99 days; for the slow dissolution fraction times were f{sub r} = 146.95 days; f{sub r} = 63 days; f{sub r} = 86.64 days; f{sub r} = 79.66 days and f{sub r} = 59.84 days. These values indicate that these metals present a moderate absorption level in SLF, and may be classified as M type, according to the International Commission on Radiological Protection (ICRP). The use of solubility parameters allowed a better description of the kinetic behaviour of the sludge in

  2. The Effect of Rare Earth on the Structure and Performance of Laser Clad Coatings

    Science.gov (United States)

    Bao, Ruiliang; Yu, Huijun; Chen, Chuanzhong; Dong, Qing

    Laser cladding is one kind of advanced surface modification technology and has the abroad prospect in making the wear-resistant coating on metal substrates. However, the application of laser cladding technology does not achieve the people's expectation in the practical production because of many defects such as cracks, pores and so on. The addiction of rare earth can effectively reduce the number of cracks in the clad coating and enhance the coating wear-resistance. In the paper, the effects of rare earth on metallurgical quality, microstructure, phase structure and wear-resistance are analyzed in turns. The preliminary discussion is also carried out on the effect mechanism of rare earth. At last, the development tendency of rare earth in the laser cladding has been briefly elaborated.

  3. Corrosion behavior of Zircaloy 4 cladding material. Evaluation of the hydriding effect

    Energy Technology Data Exchange (ETDEWEB)

    Blat, M. [Electricite de France, 77 - Moret sur Loing (France). Dept. Etudes des Materiaux Les Renardieres; Bourgoin, J. [Electricite de France, 37 - Avoine (France)

    1997-04-01

    In this work, particular attention has been paid to the hydriding effect in PIE and laboratory test to validate a detrimental hydrogen contribution on Zircaloy 4 corrosion behavior at high burnup. Laboratory corrosion tests results confirm that hydrides have a detrimental role on corrosion kinetics. This effect is particularly significant for cathodic charged samples with a massive hydride outer layer before corrosion test. PIE show that at high burnup a hydride layer is formed underneath the metal/oxide interface. The results of the metallurgical examinations are discussed with respect to the possible mechanisms involved in this detrimental effect of hydrogen. Therefore, according to the laboratory tests results and PIE, hydrogen could be a strong contributor to explain the increase in corrosion rate at high burnup. (author) 12 refs.

  4. Effect of heterogeneities on the thermoelectric power of pressure vessel steel

    International Nuclear Information System (INIS)

    In service working conditions, the vessel of the Pressurized Water Reactors (PWR) undergoes an ageing due to irradiation. In order to follow the evolution of the mechanical characteristics of the steel in service, EDF launched a surveillance program which consists to carry out mechanical tests on samples aged in reactor. However, the results of these tests have the disadvantage to be affected by the presence of heterogeneities within the steel. Indeed, because of its manufacturing process, the steel contains segregated areas. Thus, EDF launched Thermoelectric Power Measurements (TEP) on the resilience samples of the surveillance program, to complete the mechanical tests and to help with their interpretation. However, these measurements are today difficult to analyse because they include at the same time the effect of the irradiation and the effect of the metallurgical heterogeneities. The aim of this work consisted in evaluating the effect of the heterogeneities on the TEP of the non-irradiated vessel steel. For that, a numerical model was developed which allows to calculate the TEP of a composite structure. We have shown that the model is pertinent to highlight the effect of the heterogeneities on the TEP of the vessel steel, which is considered like a 'matrix'/'segregation' composite. The model allowed us to put emphasis on the influence of different parameters on the TEP measurement. We have thus showed that the measurements conditions have an important effect on the obtained TEP value (influence of the applied pressure, the position of the sample on the device, the site of the metallurgical heterogeneities,...). (author)

  5. Testing techniques in nuclear, petroleum and metallurgic industries

    International Nuclear Information System (INIS)

    Anon.

    1977-01-01

    The nondestructive testing techniques by ultrasonic waves, eddy currents, acoustic emission used by Intercontrole (a CEA's affiliated firm in nuclear petrochemical, and engineering site measurements) are presented [fr

  6. Powder metallurgical high performance materials. Proceedings. Volume 3: general topics

    International Nuclear Information System (INIS)

    Kneringer, G.; Roedhammer, P.; Wildner, H.

    2001-01-01

    The proceedings of these seminars form an impressive chronicle of the continued progress in the understanding of refractory metals and cemented carbides and in their manufacture and application. The 15 th Plansee Seminar was convened under the general theme 'Powder Metallurgy High Performance Materials'. Under this broadened perspective the seminar will strive to look beyond the refractory metals and cemented carbides, which remain at its focus, to novel classes of materials, such as intermetallic compounds, with potential for high temperature applications. (boteke)

  7. Metallurgical applications of AES: anisotropy of grain boundary segregation

    Czech Academy of Sciences Publication Activity Database

    Lejček, Pavel

    2000-01-01

    Roč. 30, - (2000), s. 321-326 ISSN 0142-2421 R&D Projects: GA ČR GA106/99/1178; GA AV ČR IAA1010708; GA AV ČR KSK1010601 Institutional research plan: CEZ:AV0Z1010914 Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.215, year: 2000

  8. Magnesite base desulfurizer of metallurgical physical chemistry research

    Directory of Open Access Journals (Sweden)

    G. D. Liu

    2017-01-01

    Full Text Available This topic put carbon thermal vacuum method in combination with magnesium based desulfurization technology with magnesite reduction of magnesium vapor directly on hot metal desulphurization. This is a new type of desulfurization technology, the retrieval related literature at home and abroad was not reported in the recent ten years, according to the relationship between heat of desulfurizer preparation MgO style content can reach 50 %.It was found that the desulfurizer sample with 50 % MgO content was in accordance with the requirements, without adding flux, but its viscosity did not meet the requirements; adding 1 % flux (CaF2, the sample viscosity was significantly reduced, and about 1 400 °C sample viscosity suitable for hot metal pretreatment desulfurization.

  9. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    The paper reviews the role of sintered tantalum as volumetric efficient electrical capacitor. Powder characteristics and sintering aspects are discussed. The role of impurities in influencing the electrical properties has been described. Today's driving force behind the Ta market is the use of surface mounted versions known as ...

  10. Metallurgical and mechanical characterization of mild steel-mild ...

    Indian Academy of Sciences (India)

    In this paper, mild steel–mild steel (MS-MS) joints fabricated through microwave hybrid heating (MHH) have been characterized using X-ray diffraction (XRD), scanning electron microscope (SEM), electron probe micro analyser (EPMA), Vicker's microhardness measurement and tensile strength. The XRD spectrum of the ...

  11. Workshop on radioactive contaminated metallurgical scrap. Vol. 1, 2

    International Nuclear Information System (INIS)

    1999-01-01

    Volume 1 of the Proceedings contains 28 full contributions, Volume contains 2 full contributions plus abstracts of all contributions. Eight abstracts have no full-text counterpart in the Proceedings. All 38 contributions (including those available in the abstract form only) were input to INIS. (P.A.)

  12. Metallurgical analysis of spalled work roll of hot strip mill

    International Nuclear Information System (INIS)

    Khan, M.M.; Khan, M.A.

    1993-01-01

    In this study failure analysis of four work roll of the Hot Strip Mill is carried out. The microstructure is correlated with the chemical composition of shell and roll-life. It was concluded that for the longer service of the roll, cementite, graphite and martensite should be balanced (as per working requirement of the mill). (author)

  13. Metallurgical and mechanical characterization of mild steel-mild ...

    Indian Academy of Sciences (India)

    melting of powder particle and consequently diffusion bonding takes place between the substrate and ... However metallic materials are difficult to get processed with microwave because higher reflection causes ... can be processed in powder form by making metallic powder particle size equal to skin depth. The skin depth ...

  14. An Introduction to Statistical Design of Experiments in Metallurgical Research,

    Science.gov (United States)

    1963-01-01

    the reader who is not familiar with mathematical group theory. A short discussion of group theory, therefor e , will be presented before describing...experiment was shown in figure 8. ‘6Fisher , R. A., and Yates , F., Statistical Tables for Biological, Agricultura l , • and Medica l Research

  15. Stochastic optimization of laboratory test workflow at metallurgical testing centers

    Directory of Open Access Journals (Sweden)

    F. Tošenovský

    2016-10-01

    Full Text Available The objective of the paper is to present a way to shorten the time required to perform laboratory tests of materials in metallurgy. The paper finds a relation between the time to perform a test of materials and the number of technicians carrying out the test. The relation can be used to optimize the number of technicians. The approach is based on probability theory, as the amount of material to be tested is unknown in advance, and uses powerful modelling techniques involving the generalized estimating equations.

  16. Metallurgical investigation of wire breakage of tyre bead grade

    Directory of Open Access Journals (Sweden)

    Piyas Palit

    2015-10-01

    Full Text Available Tyre bead grade wire is used for tyre making application. The wire is used as reinforcement inside the polymer of tyre. The wire is available in different size/section such as 1.6–0.80 mm thin Cu coated wire. During tyre making operation at tyre manufacturer company, wire failed frequently. In this present study, different broken/defective wire samples were collected from wire mill for detailed investigation of the defect. The natures of the defects were localized and similar in nature. The fracture surface was of finger nail type. Crow feet like defects including button like surface abnormalities were also observed on the broken wire samples. The defect was studied at different directions under microscope. Different advanced metallographic techniques have been used for detail investigation. The analysis revealed that, white layer of surface martensite was formed and it caused the final breakage of wire. In this present study we have also discussed about the possible reason for the formation of such kind of surface martensite (hard-phase.

  17. Feasibility of metallurgical waste encapsulation in a clay formed matrix

    International Nuclear Information System (INIS)

    Juhnevica, I; Kucinska, J; Sardiko, A; Mezinskis, G

    2011-01-01

    As a result of Joint Stock Company 'Liepajas Metalurgs' production process there are produced certain quantity of substances that are harmful for environment and have to be encapsulated into stable structures. Company's target is modification of these substances into products that form stable compounds in order to avoid metal release in environment. Geopolymers can be synthesized from many materials with a high concentration of aluminosilicates such as metakaolin or fly ash. Heavy metal immobilization in geopolymeric structures is not thought to be caused by physical encapsulation alone, but also through adsorption of the metal ions into the geopolymer structure and possibly even bonding of the metal ions into the structure. All samples have been analyzed with X-Ray, FTIR spectroscopy; chemical analysis and compressive strength tests have been performed. Chemical analysis of geopolymeric samples shows that the main component leached from samples during the boiling in water is Na 2 O that can be explained by more alkaline components nature – Na 2 SiO 3 , NaOH, and SO 3 . Fe 2 O 3 and ZnO are not detected in water extracts at all samples.

  18. Metallurgical Laboratory (HWMF) Groundwater Monitoring Report, Fourth Quarter 1994

    International Nuclear Information System (INIS)

    Chase, J.A.

    1995-03-01

    Groundwater flow direction and rate in the M-Area Aquifer Zone were similar to previous quarters. Conditions affecting determination of groundwater flow directions and rates in the Upper Lost Lake Aquifer Zone, Lower Lost Lake Aquifer Zone, and the Middle Sand Aquifer Zone of the Crouch Branch Confining Units were also similar to previous quarters. During second quarter 1994, SRS received South Carolina Department of Health and Environmental Control approval for constructing five point-of-compliance wells and two plume definition wells near the Met Lab Hazardous Waste Management Facility. This project began in July 1994 and is complete; however, analytical data from these wells are not yet available

  19. Analytic-metallurgical application of solid-electrolyts

    International Nuclear Information System (INIS)

    Sundermann, H.

    1976-08-01

    The measurement principle and devations are discussed. The activity and distribution coefficients are represented in multinary systems and the appropriate electrochemical-thermodynamical relationships are given of the EMF vs temperature, EMF vs concentration and EMF vs T-C plots in order to restrict the number of chemical calibrations. To define chemically the EMF-T-fields a potentio-coulometric method was established and electronic systems were developed allowing automatic recording of measured values with direct transformation into required analytical data. (orig.) [de

  20. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    ... and sintering aspects are discussed. The role of impurities in influencing the electrical properties has been described. Today's driving force behind the Ta market is the use of surface mounted versions known as chip types, for applications requiring a wide range of operational temperature, such as automotive electronics.

  1. Generation Gap Management in Restructured Metallurgical Enterprises in Poland

    Directory of Open Access Journals (Sweden)

    Gajdzik Bożena

    2015-09-01

    Full Text Available This paper concerns the problem of generation gap management resulting from personnel restructuring in foundries in Poland. Structural changes to steelworks led to a sharp decline in employment caused by decreased steelworks production. New hiring was limited as a part of employment rationalisation in the steelworks sector. Such personnel policy eventually led to a generation gap. Ratios between individual age groups of employees are imbalanced at steelworks: the numbers of young personnel are low and of those aged 50+ are high. This research forecasts changes in employment levels for the 2013-2019 period, aimed at closing the generation gap. The paper consists of three parts: (1 a descriptive analysis of labor market demographics in Poland’s steel industry; (2 proposed methodology for HR management model, and (3 econometric models forecasting labor demographics in Poland’s steel industry.

  2. Development and production of cobalt-60 sources for metallurgical application

    International Nuclear Information System (INIS)

    Oliveira, Paulo Fernando; Valente, Eduardo Sarmento; Maretti Junior, Fausto

    2002-01-01

    The CDTN has developed and produced 60 Co sources to be used in level controllers on continuous ingot casting. The sources used in these systems are sealed with a stainless steel revetment and have an useful life equivalent to one half life of the 60 Co (5.272 years). Each system of continuous ingot casting uses a source with one specified activity and different activation section. The sources have been imported with a very high cost due the special shields used to keep and transport them safety. One of its sources, with initial activity of 148 MBq, after being used for more than 5 years in one factory, was given to CDTN to carry out an activation section studies. After these studies be concluded CDTN/CNEN began the procedures to produce a new source in the IPR-R1 TRIGA Reactor, with an irradiation of one cobalt wire in the maximum flux region of the core. The same metallic cobalt wire was irradiated (10% of total activity), to determinate the necessary irradiation time to obtain the final activation. The CDTN developed too a stainless steel recipient with a aluminum nucleus, to seal and to guarantee the integrity of the source. (author)

  3. Carp’s-tongue swords - morphological, metallurgical and cultural aspects

    Directory of Open Access Journals (Sweden)

    Brandherm, Dirk

    2010-12-01

    Full Text Available This contribution discusses the results from a study of the spatial distribution of different morphological sub-groups of carp’s-tongue swords at a European scale, relating morphological types to the metallurgial make-up of the respective pieces. From this study some surprising conclusions concerning the chronological as well as the spatial dimension of the evolution of carp’s-tongue swords emerge. We also look at the degree of variability in the deposition of these artefacts and in the composition of the assemblages in question, with considerable repercussions for our understanding of the depositional contexts of metal objects in the Atlantic Bronze Age world in general.

    Se presentan los resultados de un análisis de la dispersión geográfica de los distintos subgrupos morfológicos de las espadas en lengua de carpa a nivel europeo, poniéndolas en relación con una marcada variabilidad en la composición metalúrgica de estas piezas, que lleva a conclusiones inesperadas sobre la dimensión temporal y espacial de su evolución. El análisis de la variabilidad en los ritos de deposición de estos artefactos y en la composición de los conjuntos en que se encuentran, tiene importantes repercusiones sobre nuestra imagen de los contextos deposicionales de los objetos metálicos en el mundo del Bronce Final atlántico en general.

  4. Cost estimation and management over the life cycle of metallurgical ...

    African Journals Online (AJOL)

    Southern African Business Review. Journal Home · ABOUT THIS JOURNAL · Advanced Search · Current Issue · Archives · Journal Home > Vol 19, No 2 (2015) >. Log in or Register to get access to full text downloads.

  5. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    Unknown

    morphology of the tantalum powder and the work on leakage has been done on the oxide film. The emphasis has been on the improvement of the dielectric film to lower the leakage and increase the breakdown voltage. Most finished powders made by the sodium reduction process have a complex nodular morphology.

  6. The Metallurgical Design of Steels for Optimum Mechanical Properties

    Science.gov (United States)

    1945-10-22

    Tlc :-crin,ý Procedures and Ha1nrden- It is usua~lly l.esirablc to check the ostin-tc of the composition th-tt will -,ivoj the roquixred h-arde-.ntbility...close cozitrols to inoure its maneac.After conSultAtion-- With those re- sponsible for :-a- chinaing , heat-treatmenct, and proccss control, it is

  7. Powder metallurgical processing and metal purity: A case for ...

    Indian Academy of Sciences (India)

    Unknown

    Next, the anodized pellet is impregnated with manganese nitrate which is then thermally decomposed to leave or deposit semiconducting manganese dioxide on ... In order to improve physical properties of powder, they are generally agglomerated. But this heat treatment causes the surface oxygen to dissolve in the bulk.

  8. Metallurgical Testwork to Support Development of the Kintyre Project

    International Nuclear Information System (INIS)

    Maley, Mark; Fainerman-Melnikova, Marina; Ovinis, Mervin; Soldenhoff, Karin; Ring, Bob; Paulsen, Eric; Maxton, David

    2014-01-01

    Conclusions: • Two fully integrated U SX mini-pilot plants were successfully operated for 6 days testing ammonium strip and acid strip processes; • High U recoveries from feed to product stream were achieved: – [U]raffinate < 10 mg/L; – acid strip process: 99.8%; – ammonia strip process: 99.6%. • Comparable stripping efficiency: – ammonia strip process: 99.3%; – acid strip process: 99.6-99.8%. • Potential operational issue with ammonia strip – stable emulsion formation (extraction) and crud.

  9. Environmental characteristics and utilization potential of metallurgical slag: Chapter 19

    Science.gov (United States)

    Piatak, Nadine; De Vivo, Benedetto; Belkin, Harvey E.; Lima, Annamaria

    2018-01-01

    Slag, an abundant byproduct from the pyrometallurgical processing of ores, can be an environmental liability or a valuable resource. The most common environmental impact of slag is from the leaching of potentially toxic elements, acidity, or alkalinity that may impact nearby soils and surface water and groundwater. Factors that influence its environmental behavior include physical characteristics, such as grain size and porosity, chemical composition with some slag being enriched in certain elements, the mineralogy and partitioning of elements in more or less reactive phases, water-slag interactions, and site conditions. Many of these same factors also influence its resource potential. For example, crystalline ferrous slag is most commonly used as construction aggregate, whereas glassy (i.e., granulated) slag is used in cement. Also, the calcium minerals found in ferrous slag result in useful applications in water treatment. In contrast, the high trace-element content of some base-metal slags makes the slags economically attractive for extraction of residual elements. An evaluation tool is used to help categorize a particular slag as an environmental hazard or valuable byproduct. Results for one type of slag, legacy steelmaking slag from the Chicago area in the USA, suggest the material has potential to be used for treating phosphate-rich or acidic waters; however, the pH and trace-element content of resulting solutions may warrant further examination.

  10. Low carbon steel: Metallurgical structure vs. mechanical properties

    Science.gov (United States)

    Shull, Robert D.

    1990-01-01

    The objective is to provide a low cost, simple experiment for either demonstration purposes or as a laboratory experiment that will teach the student the importance of the thermal-mechanical history of a metallic alloy in determining that material's mechanical behavior. Hairpins are subjected to various treatments. The experimental equipment and procedures are discussed.

  11. LIBS for the Analysis of Metallurgical and Solar Grade Silicon

    International Nuclear Information System (INIS)

    Darwiche, S.; Morvan, D.; Benmansour, M.; Eliezer, N.

    2011-01-01

    Laser-induced breakdown spectroscopy (LIBS) has been employed for the fast and reliable chemical characterization of silicon used for the photovoltaic industry. Silicon for photovoltaic panels is subject to certain constraints on its purity, and notably must contain low concentration of boron. The use of LIBS could be advantageous because it allows rapid and simultaneous multi-elemental chemical analysis of silicon without any sample preparation. LIBS was applied to boron analysis and a detection limit of 0.23 ppmw was found for optimized gas and pressure conditions. (author)

  12. Metallurgical characterization of experimental Ag-based soldering alloys

    Directory of Open Access Journals (Sweden)

    Argyro Ntasi

    2014-10-01

    Conclusion: The experimental alloys tested demonstrated similar microstructures and melting ranges. Ga and Sn might be used as alternative to Cu and Zn to modify the selected properties of Ag based soldering alloys.

  13. Metallurgical engineering and inspection practices in the chemical process industries

    International Nuclear Information System (INIS)

    Moller, G.E.

    1987-01-01

    The process industries, in particular the petroleum refining industry, adopted materials engineering and inspection (ME and I) practices years ago and regularly updated them because they were faced with the handling and refining of flammable, toxic, and corrosive feed stocks. These industries have a number of nonproprietary techniques and procedures, some of which may be applicable in the nuclear power generation field. Some specific inspection and engineering techniques used by the process industries within the framework of the guidelines for inspections and worthy of detailed description include the following: (1) sentry drilling or safety drilling of piping subject to relatively uniform corrosion, such as feedwater heater piping, steam piping, and extraction steam piping; (2) on-stream radiography for thickness measurement and detection of unusual conditions - damaged equipment such as valve blockage; (3) critical analysis of the chemical and refining processes for the relative probability of corrosion; (4) communication of valuable experience within the industry; (5) on-stream ultrasonic thickness testing; and (6) on-stream and off-stream crack and flaw detection. The author, trained in the petroleum refining industry but versed in electric utilities, pulp and paper, chemical process, marine, mining, water handling, waste treatment, and geothermal processes, discusses individual practices of these various industries in the paper

  14. Association of cardiopulmonary health effects with source-appointed ambient fine particulate in Beijing, China: a combined analysis from the Healthy Volunteer Natural Relocation (HVNR) study.

    Science.gov (United States)

    Wu, Shaowei; Deng, Furong; Wei, Hongying; Huang, Jing; Wang, Xin; Hao, Yu; Zheng, Chanjuan; Qin, Yu; Lv, Haibo; Shima, Masayuki; Guo, Xinbiao

    2014-03-18

    Previous studies have associated ambient particulate chemical constituents with adverse cardiopulmonary health effects. However, specific pollution sources behind the cardiopulmonary health effects of ambient particles are uncertain. We examined the cardiopulmonary health effects of fine particles (PM2.5) from different pollution sources in Beijing, China, among a panel of 40 healthy university students. Study subjects were repeatedly examined for a series of cardiopulmonary health indicators during three 2-month-long study periods (suburban period, urban period 1, and urban period 2) in 2010-2011 before and after relocating from a suburban campus to an urban campus with changing air pollution levels and contents. Daily ambient PM2.5 mass samples were collected over the study and measured for 29 chemical constituents in the laboratory. Source appointment for ambient PM2.5 was performed using Positive Matrix Factorization, and mixed-effects models were used to estimate the cardiopulmonary effects associated with source-specific PM2.5 concentrations. Seven PM2.5 sources were identified as traffic emissions (12.0%), coal combustion (22.0%), secondary sulfate/nitrate (30.2%), metallurgical emission (0.4%), dust/soil (12.4%), industry (6.9%), and secondary organic aerosol (9.9%). Ambient PM2.5 in the suburban campus had larger contributions from secondary sulfate/nitrate (41.8% vs. 22.9%-26.0%) and metallurgical emission (0.7% vs. 0.3%) as compared to that in the urban campus), whereas PM2.5 in the urban campus had larger contributions from traffic emissions (13.0%-16.3% vs. 5.1%), coal combustion (21.0%-30.7% vs. 10.7%), and secondary organic aerosol (9.7%-12.0% vs. 8.7%) as compared to that in the suburban campus. Potential key sources were identified for PM2.5 effects on inflammatory biomarkers (secondary sulfate/nitrate and dust/soil), blood pressure (coal combustion and metallurgical emission), and pulmonary function (dust/soil and industry). Analyses using another

  15. Effect of liquid uranium on tungsten foils up to 1350/sup 0/C

    Energy Technology Data Exchange (ETDEWEB)

    Kuznietz, M.; Livne, Z.; Cotler, C.; Erez, G.

    1988-11-01

    Immersion experiments have been performed to investigate the effect of liquid uranium on 0.3-mm-thick foils of tungsten metal in the temperature range of 1160 to 1350/sup 0/C, for immersion times up to 20 h, in zirconia crucibles. The original and uranium-reacted foils have been studied microscopically (SEM-EDAX) and the internal morphology has been determined. The latter is affected by the heat-treatment and penetration of liquid uranium. The penetration is partial up to 1210/sup 0/C, accompanied by a partial uranium-assisted recrystallization, forming two metallurgically-different regions, which on cooling result in the observed cracks due to inhomogeneous strain. The penetration of liquid uranium is complete at 1255/sup 0/C and above, inducing recrystallization of tungsten grains throughout the foil, with larger, uranium-lined, grains in inner regions, and smaller, progressively-separated, tungsten grains in outer regions (with reduction in foil thickness).

  16. Effect of heat treatments on the hydrogen embrittlement ...

    Indian Academy of Sciences (India)

    pipe steel in as received (controlled rolled), normalized, and quenched and ... Department of Metallurgical Engineering, Banaras Hindu University, Varanasi 221 005, India; Small Industries Service Institute, Industrial Estate, Varanasi 221 006, ...

  17. Evaluation of effectiveness of SCC prevention technologies after long term operation at the 'Fugen' Power Station

    International Nuclear Information System (INIS)

    Yuasa, Toyotaka; Abe, Teruyoshi; Nakamura, Takahisa; Myochin, Munetaka; Takagi, Hisatsugu

    2014-01-01

    Suffered SCC (stress corrosion cracking) at the primary cooling system in 1980, the 'Fugen' power station introduced the three preventive technologies immediately. After the upgrade of the plant, no SCC occurred during the operation period. We have inspected the actual structural materials of the 'Fugen' power station on its decommissioning stage to evaluate effectiveness of SCC management technologies, which are combining material replacement, induction heating stress improvement (IHSI) to reduce the welding residual tensile stress, and application of hydrogen addition to reduce oxygen in the water. No crack in the materials was found by metallurgical structure observation. Moreover, judging from the analysis of residual stress and the heat affected zone in the materials, the effectiveness of SCC management technologies was verified. (author)

  18. Mesomechanical modeling of shape memory effect

    Science.gov (United States)

    Vokoun, David; Kafka, Vratislav

    1999-06-01

    Shape memory alloys (SMA) are well known materials. There is a lot of technical applications making use of their unique properties. Most of the significant applications are based on use of the thermomechancial properties. Growing number of those applications causes a need for an universal mathematical model with ability to describe all thermomechancial properties of SMA by relatively simple final set of constitutive equations that could be helpful for development of further sophisticated shape memory applications. Unfortunately, a lot of attention has been paid to metallurgical research of shape memory alloys in a few last decades and less attention was dedicated to shape memory modeling. Our model does not claim to be a universal model, but only one contribution to modeling of shape memory effect for binary SMA. The model is adapted for the most applied SMA -- nitinol and is based on the hypothesis that in the course of shape memory effect the distances of first atomic neighbors (Ni-Ti) remain nearly unchanged, whereas the distances of second neighbors (Ti-Ti and Ni-Ni) change substantially. Consequently, we consider some mechanical properties of Ni-substructure and Ti- substructure separately. The mechanical behavior of Ti- substructure is modeled as elastic whereas that of Ni- substructure as elasto-plastic. The resulting relatively simple differential constitutive equations express relationship among internal stress tensors, macroscopic stress tensors, macroscopic strain tensors and temperature.

  19. Effect of melting technology on the properties of G17CrMo5-5 steel for cast turbines

    Directory of Open Access Journals (Sweden)

    P. Mańkowski

    2010-10-01

    Full Text Available Two technologies of the G17CrMo 5-5 cast steel melting were compared, i.e. the so far used oxygen-recovery melting technology (electricarc furnace + ladle furnace – EAF + LF and a new recovery melting technology (electric induction furnace + ladle furnace - EIF + LF.The effect of the melting technology on the properties of cast steel for turbine parts was determined. The cast steel was evaluated in term of its metallurgical purity and mechanical properties. During melting of G17CrMo 5-5 steel in induction furnace, lower total content of oxygen in casting was reached, but nitrogen content was higher than it was in the cast steel from arc furnace. Metal refining in LF improved the steel desulphurising degree and contributed to modification of the non-metallic inclusions.

  20. Effect of Post-Weld Heat Treatment on Creep Rupture Properties of Grade 91 Steel Heavy Section Welds

    Energy Technology Data Exchange (ETDEWEB)

    Li, Leijun

    2012-11-02

    This project will conduct a systematic metallurgical study on the effect of post-weld heat treatment (PWHT) on the creep rupture properties of P91 heavy section welds. The objective is to develop a technical guide for selecting PWHT parameters, and to predict expected creep-rupture life based on the selection of heat treatment parameters. The project consists of four interdependent tasks: Experimentally and numerically characterize the temperature fields of typical post-weld heat treatment procedures for various weld and joint configurations to be used in Gen IV systems. Characterize the microstructure of various regions, including the weld fusion zone, coarse-grain heat-affected zone, and fine-grain heat affected zone, in the welds that underwent the various welding and PWHT thermal histories. Conduct creep and creep-rupture testing of coupons extracted from actual and physically simulated welds. Establish the relationship among PWHT parameters, thermal histories, microstructure, creep, and creep-rupture properties.

  1. Effect of cast steel production metallurgy on the emergence of casting defects

    Directory of Open Access Journals (Sweden)

    L. Čamek

    2016-10-01

    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  2. Effect of waste plastics addition on the reduction of iron oxide by ...

    African Journals Online (AJOL)

    HDPE)) addition on the production of premium grade iron nuggets from iron oxide using metallurgical coke as reducing agent. Composite pellets were formed from mixtures of iron oxide and carbonaceous materials consisting of coke, HDPE and ...

  3. Effect of carbonization conditions on CO2 gasification reactivity of biocarbon

    OpenAIRE

    Wang, Liang; Alsaker, Nicolai Etwin; Skreiberg, Øyvind; Hovd, Benedicte

    2017-01-01

    Substituting fossil reductants with biocarbon is a promising way for reducing greenhouse gas emissions and increase sustainability of the metallurgical industry. Biocarbon can be produced from a wide range of raw biomass materials and carbonization conditions. Studies on the properties of biomass biocarbon are critical for further efficient utilization of the biocarbon in metallurgical industries. The purpose of this study was to study the impact of pyrolysis temperature and calcination treat...

  4. Investigation of column flotation process on sulphide ore using 2-electrode capacitance sensor: The effect of air flow rate and solid percentage

    Science.gov (United States)

    Haryono, Didied; Harjanto, Sri; Wijaya, Rifky; Oediyani, Soesaptri; Nugraha, Harisma; Huda, Mahfudz Al; Taruno, Warsito Purwo

    2018-04-01

    Investigation of column flotation process on sulphide ore using 2-electrode capacitance sensor is presented in this paper. The effect of air flow rate and solid percentage on column flotation process has been experimentally investigated. The purpose of this paper is to understand the capacitance signal characteristic affected by the air flow rate and the solid percentage which can be used to determine the metallurgical performance. Experiments were performed using a laboratory column flotation cell which has a diameter of 5 cm and the total height of 140 cm. The sintered ceramic sparger and wash water were installed at the bottom and above of the column. Two-electrode concave type capacitance sensor was also installed at a distance of 50 cm from the sparger. The sensor was attached to the outer wall of the column, connected to data acquisition system, manufactured by CTECH Labs Edwar Technology and personal computer for further data processing. Feed consisting ZnS and SiO2 with the ratio of 3:2 was mixed with some reagents to make 1 litre of slurry. The slurry was fed into the aerated column at 100 cm above the sparger with a constant rate and the capacitance signals were captured during the process. In this paper, 7.5 and 10% of solid and 2-4 L/min of air flow rate with 0.5 L/min intervals were used as independent variables. The results show that the capacitance signal characteristics between the 7.5 and 10% of solid are different at any given air flow rate in which the 10% solid produced signals higher than those of 7.5%. Metallurgical performance and capacitance signal exhibit a good correlation.

  5. Effective technical service in the life cycle of heavy dumpers

    Directory of Open Access Journals (Sweden)

    Михайло Валерійович Помазков

    2016-11-01

    Full Text Available A comparative analysis of the known systems of technical reliability of heavy dumpers functionality has been made. It has been stated that the previously proposed methods to determine the optimal service life of heavy-duty dumpers are not effective enough and do not take into account the whole range of factors specific to the operation of heavy dumpers in the current economic realities of industrial enterprises. Based on the analysis results, a mechanism of determining the optimal service life of heavy-duty dumpers and their constituent technical systems ensuring the operational reliability of heavy-duty dumpers has been offered. The article takes into account the analysis of resource factors, general description of system logistic tasks, the main provisions of serviceability, the resource forming in route charts at ore mining and metallurgical enterprises, the use of theoretical developments in practice. Heavy dumpers generalized description modelling shown in the article, the principle of resource use by using interchangable work at different intensity routes has received confirmation in the dumpers’ work schedule

  6. Evolutive masing model, cyclic plasticity, ageing and memory effects

    International Nuclear Information System (INIS)

    Sidoroff, F.

    1987-01-01

    Many models are proposed for the mechanical description of the cyclic behaviour of metals and used for structure analysis under cyclic loading. Such a model must include two basic features: Dissipative behaviour on each cycle (hysteresis loop); evolution of this behaviour during the material's life (cyclic hardening or softening, aging,...). However, if both aspects are present in most existing models, the balance between them may be quite different. Many metallurgical investigations have been performed about the microstructure and its evolution during cyclic loading, and it is desirable to introduce these informations in phenomenological models. The evolutive Masing model has been proposed to combine: the accuracy of hereditary models for the description of hysteresis on each cycle, the versatility of internal variables for the state description and evolution, a sufficient microstructural basis to make the interaction easier with microstructural investigations. The purpose of the present work is to discuss this model and to compare different evolution assumptions with respect to some memory effects (cyclic hardening and softening, multilevel tests, aging). Attention is limited to uniaxial, rate independent elasto-plastic behaviour

  7. Effect of liquid sodium on long-term properties of austenitic steels

    International Nuclear Information System (INIS)

    Svoboda, V.; Merta, J.; Slach, J.

    The effect is discussed of liquid sodium on the long-term properties of austenitic steels corresponding to the ASI 304 and ASI 316 types, mainly of steel CSN 17348. The choice is described of test specimens and of the experimental sodium test equipment. Testing was carried out using the so-called indirect method, i.e., the liquid sodium effect was assessed using the results of creep tests of two groups of specimens, one exposed to sodium and the other to the inert argon atmosphere. Otherwise the tests proceeded under identical conditions. The sodium stand had been manufactured for exposure of test specimens to liquid sodium. The morphology of specimen surfaces was studied by the JSN-50A electron microscope. The results of testing steel CSN 17348-AKV EXTRA S exposed to liquid sodium containing 10 ppm of oxygen at a temperature of 550 degC showed a significant sodium effect on the basic mechanical properties, on long-term creep strength and on the metallurgical properties. (Oy)

  8. Effect of irradiation on the critical currents of alloy and compound superconductors

    International Nuclear Information System (INIS)

    Sekula, S.T.

    1977-06-01

    The effects of energetic-particle irradiation on the critical-current density J/sub c/(H) of several superconducting compounds and Nb-Ti alloys have been examined by a number of workers. The irradiations used in the investigations include electrons, fast neutrons, ions, and fission fragments. The results of these studies are reviewed and summarized. In the alloys, changes in J/sub c/(H) on irradiation depend on the metallurgical history of the material and indicate that radiation defects modify the strength of the interaction between the fluxoid array and the sample microstructure. Radiation defects in alloys can also affect J/sub c/(H) through small decreases in T/sub c/, the transition temperature and rho, the normal-state resistivity. Irradiations of A15 compounds up to moderate fluences (dependent on the type and energy of irradiating particle) lead to decreases in T/sub c/ of approximately 1 0 K and increases in J/sub c/(H) with dose for most of the samples investigated. This result can be qualitatively understood as resulting from radiation-induced changes in rho and the pinning force acting on the fluxoids. At higher dose levels, significant depressions of T/sub c/ and possibly gamma, the electronic specific heat coefficient, lead to drastic reductions in J/sub c/(H). The effect of various energetic particles and irradiation temperature on changes in J/sub c/(H) are discussed

  9. Long-term thermal degradation and alloying constituent effects on five boron/aluminum composites

    Science.gov (United States)

    Olsen, G. C.

    1982-01-01

    Thermal exposure effects on the properties of five boron/aluminum composite systems were experimentally investigated. The composite systems were 49 volume percent boron fibers (203 micron diameter) in aluminum-alloy matrices 1100 Al, 2024 Al, 3003 Al, 5052 Al, and 6061 Al. Specimens were thermally exposed up to 10,000 hours at 500 K and 590 K, up to 500 hours at 730 K, and up to 10,000 hours at 500 K and 590 K, up to 500 hours at 730 K, and up to 2000 thermal cycles between 200 K and 590 K. Composite longitudinal and transverse tensile strengths, longitudinal compression strength, and in-plane shear strength were determined. None of the systems was severely degraded by exposure at 590 K. The best performing system was B-2024 Al. Effects of matrix alloys on degradation mechanisms were experimentally investigated. Composite specimens and individual fibers were metallurgically analyzed with a scanning electron microscope and an electron microprobe to determine failure characteristics, chemical element distribution, and reaction layer morphology. Alloying constituents were found to be affect the composite degradation mechanisms as follows: alloys containing iron, but without manganese as a stabilizer, caused increased low-temperature degradation; alloys containing magnesium, iron, or manganese caused increased degradation; and alloys containing copper caused increased fiber strength.

  10. Effects of the different atmospheric steam curing processes on the ...

    Indian Academy of Sciences (India)

    2Engineering Faculty, Metallurgical and Materials Engineering Department,. Atatürk University, 25240 - Erzurum, Turkey e-mail: acaydin@atauni.edu.tr. MS received 3 July 2014; revised 2 December 2014; accepted 8 December 2014. Abstract. In this paper an attempt has been made to study the use of microsilica.

  11. Effect of carbon nanofibre addition on the mechanical properties of ...

    Indian Academy of Sciences (India)

    In this paper suitable mechanisms for the observed trends are proposed on the basis of the fracture modes of the composite. ... Department of Materials Science & Engineering, Indian Institute of Technology, Hyderabad 502 205, India; Advanced Systems Laboratory, DRDO, Hyderabad 500 058, India; Defence Metallurgical ...

  12. Effect of electro-co-deposition parameters on surface mechanical ...

    Indian Academy of Sciences (India)

    properties of Cu–TiO2 composite coating. AKARAPU ASHOK1, H S MAHARANA2 and A BASU2,∗. 1Department of Physics, Indian Institute of Technology Hyderabad, Yeddumailaram 502 205, Telangana, India. 2Department of Metallurgical and Materials Engineering, National Institute of Technology, Rourkela 769008, ...

  13. A managed approach to achieve a safe, cost effective, and environmentally sound demolition of a plutonium-238 contaminated building

    International Nuclear Information System (INIS)

    Jaeger, Ralph R.; Geichman, Jack R.; Keener, Douglas E.; Farmer, Billy M.

    1992-01-01

    DOE's Mound Plant has the problem of demolishing a former plutonium-238 processing facility, the Special Metallurgical (SM) Building. The building is located within 200 feet of a major public road and golf course. Previous removal efforts on appendages to the building used the technique of tenting small segments and used labor intensive segment-by-segment removal with expendable hand tools. This approach was very slow and costly, but offered good environmental control of radioactive contamination. It was realized that this method, when applied to the entire structure of the building, would not only be very costly, but would also be of high risk to worker safety and worker exposure to contamination. The new approach to overcome these problems is to dismantle the building structure using a rotating grapple to hold sections of the building structure while a portable rotating shear cuts the steel beams into appropriate lengths for loading directly into large waste containers. By the former method, the cut jagged steel would be size reduced with hand tools and loaded into waste containers manually. The additional handling has a high probability of producing minor, yet potentially contaminated, skin lacerations. The shear and grapple method eliminates this hazard. To apply this safer and more cost effective technology, Mound had to assure that the method would be environmentally sound and that neither onsite workers or the general public would be exposed to radioactivity. The Annex was decontaminated to as low as reasonably possible and the contaminated interior painted. However, there were numerous areas where contamination could be trapped. Mound conducted a formal sampling of these areas and had the results modeled for potential release during demolition. The results of this sampling and modeling effort showed that the building could be dismantled using this technology without producing a harmful effect on the environment. Application of this managed approach to the

  14. Search for positron localization near transition-metal solutes of negative effective charge in Ni and Cu

    International Nuclear Information System (INIS)

    Hunter, D.M.; Grynszpan, R.I.; Arrott, A.S.

    1993-01-01

    Results of an early (1973) angular correlation (ACAR) study of dilute (0.5 at.%) Cu based alloys by a Japanese group were interpreted in terms of an attraction of e + by transition metal solutes of effective negative charge. Doppler Broadening (DB) measurements reveal no such an effect for Cu(Mn) and Cu(Ni) solid solutions as well as for Ni alloys with 3d, 4d and 5d transition metal solutes (0.1 to 1.5 at.%) i.e. no evidence of e + localization near these impurities is seen. Our results strongly suggest that the ACAR results are due to the metallurgical state of the samples. In contrast, significant DB lineshape parameter variations, observed for our Ni(Zr) alloys, are attributed to positron trapping in and near Ni 5 Zr precipitates. Our DB results for a series of Ni(Au) alloys are understood in terms of a combination of the effect of an overall lattice expansion and a positron preference for clusters of Au atoms. The above comparison between DB and ACAR results is supported by our 'spin polarized' DB results for a (001) Ni single crystal which resemble those obtained by other groups using a 'spin polarized' 2D-ACAR technique. (orig.)

  15. Comparative electrochemical investigation of the effect of aging on corrosion of dental amalgam.

    Science.gov (United States)

    Amin, Wala M

    2007-01-01

    To investigate corrosion in dental amalgam and evaluate the effects of composition and long-term aging on the alloy's corrosion behavior. A sample of high-copper and low-copper formulations was employed. Corrosion tests were performed using a 3-electrode polarization cell. Anodic polarization curves were drawn, and the potential and the current density corresponding to the first anodic peak were registered. Scanning electron microscopy was performed, and the different metallurgical phases of the alloy's microstructure were examined and analyzed chemically using an energy-dispersive x-ray technique. The amalgams' corrosion behavior was evaluated at 1 week and after aging in a simulated oral environment for 6 months, 1 year, and 2 years. Data were analyzed using analysis of variance (ANOVA)Scheffe post hoc test at a .05 significance level. The potential values recorded by the high-copper amalgam were higher (P amalgam than in the high-copper alloy. For both formulations the potentials increased significantly (P amalgam. High-copper amalgam exhibited better resistance to corrosion than the low-copper alloy. Aging in a simulated oral environment improved corrosion behavior for both high- and low-copper amalgams.

  16. Effects of calcium hydroxide and calcium chloride addition to bentonite in iron ore pelletization.

    Science.gov (United States)

    Tugrul, Nurcan; Derun, Emek Moroydor; Pişkin, Mehmet

    2006-10-01

    Pyrite ash is created as waste from the roasting of pyrite ores during the production of sulphuric acid. These processes generate great amounts of pyrite ash waste that is generally land filled. This creates serious environmental pollution due to the release of acids and toxic substances. Pyrite ash waste can be utilized in the iron production industry as a blast furnace feed to process this waste and prevent environmental pollution. The essential parameters affecting the pelletization process of pyrite ash were studied using bentonite as a binder. Experiments were then carried out using bentonite and a mixture of bentonite with calcium hydroxide and calcium chloride in order to make the bentonite more effective. The metallurgical properties of pyrite ash, bentonite, calcium hydroxide, calcium chloride, a mixture of these and sintered pellets were studied using X-ray analysis. The crushing strength tests were carried out to investigate the strength of pyrite ash waste pellets. The results of these analyses showed that pyrite ash can be agglomerated to pellets and used in the iron production industry as a blast furnace feed. The crushing strength of the pellets containing calcium hydroxide and calcium chloride in addition to bentonite was better than the strength of pellets prepared using only bentonite binder.

  17. Effects of substrate preheating during direct energy deposition on microstructure, hardness, tensile strength, and notch toughness

    Science.gov (United States)

    Baek, Gyeong Yun; Lee, Ki Yong; Park, Sang Hu; Shim, Do Sik

    2017-11-01

    This study examined the effects of substrate preheating for the hardfacing of cold-press dies using the high-speed tool steel AISI M4. The preheating of the substrate is a widely used technique for reducing the degree of thermal deformation and preventing crack formation. We investigated the changes in the metallurgical and mechanical properties of the high-speed tool steel M4 deposited on an AISI D2 substrate with changes in the substrate preheating temperature. Five preheating temperatures (100-500 °C; interval of 100 °C) were selected, and the changes in the temperature of the substrate during deposition were observed. As the preheating temperature of the substrate was increased, the temperature gradient between the melting layer and the substrate decreased; this prevented the formation of internal cracks, owing to thermal stress relief. Field-emission scanning electron microscopy showed that a dendritic structure was formed at the interface between the deposited layer and the substrate while a cellular microstructure was formed in the deposited layer. As the preheating temperature was increased, the sizes of the cells and precipitated carbides also increased. Furthermore, the hardness increased slightly while the strength and toughness decreased. Moreover, the tensile and impact properties deteriorated rapidly at excessively high preheating temperatures (greater than 500 °C). The results of this study can be used as preheating criteria for achieving the desired mechanical properties during the hardfacing of dies and molds.

  18. Effects of heat treatment process for blanket fabrication on mechanical properties of F82H

    International Nuclear Information System (INIS)

    Hirose, T.; Shiba, K.; Sawai, T.; Jitsukawa, S.; Akiba, M.

    2004-01-01

    The objectives of this work are to evaluate the effects of thermal history corresponding to a blanket fabrication process on Reduced Activation Ferritic/Martensitic steel (RAF/Ms) microstructure, and to establish appropriate Hot Isostatic Pressing (HIP) conditions without degradation in the microstructures. One of RAF/Ms F82H and its modified versions were investigated by metallurgical methods after isochronal heat treatments up to 1473 K simulating HIP thermal history. Although conventional F82H showed significant grain growth after conventional solid HIP conditions, F82H with 0.1 wt% tantalum maintained a fine grain structure after the same heat treatment. It is considered that the grain coarsening was caused by dissolution of tantalum-carbide which immobilizes grain boundaries. On the other hands, conventional RAF/Ms with coarse grains were recovered by post HIP normalizing at temperatures below the TaC solvus temperature. This process can refine the grain size of F82H to more than ASTM grain size number 7

  19. Effect of controlled atmosphere on the mig-mag arc weldment properties

    International Nuclear Information System (INIS)

    Kacar, Ramazan; Koekemli, Koray

    2005-01-01

    Due to their higher welding speed, automation and weld pool protection against to the atmosphere gases, gas metal arc welding (GMAW) process is widely used in industry. Due to the less stable arc associated with the use of consumable electrodes, GMAW process is not clean as good as gas tungsten arc welding process. Furthermore, the greater arc length in GMAW process also reduces the protective effect of the shielding gas. Due to electrochemical and thermochemical reactions between weld pool and arc atmosphere, it is quite important, especially weld metal toughness and joining of reactive materials to entirely create inert atmosphere for GMAW process. Therefore, a controlled atmosphere cabinet was developed for GMAW process. Low carbon steel combinations were welded with classical GMAW process in argon atmosphere as well as controlled atmosphere cabinet by using similar welding parameters. The mechanical and metallurgical properties of both weldments were evaluated. Result shows that toughness of the weld metal that was obtained in the controlled atmosphere cabinet much higher than that of classical GMAW process. The metallographic examination also clarified that there was not any gas porosity and inclusion in the weld metal compared with classical process

  20. Effects of local texture and grain structure on the sputtering performance of tantalum

    Energy Technology Data Exchange (ETDEWEB)

    Michaluk, C.A. [Cabot Performance Metals, Boyertown, PA (United States); Field, D.P.; Nibur, K.A. [Washington State Univ., Pullman, WA (United States); Wright, S.I.; Witt, R.A. [EDX/TSL, Draper, UT (United States)

    2002-07-01

    Tantalum and tantalum-based thin films have gained precedence as the diffusion barrier for copper interconnects used in the latest generation of integrated circuits (ICs). The paper presents insight and observations on the covariance of texture and grain size of wrought tantalum sputtering targets and their influence on sputtering performance. Previous studies involving deposition trials of tantalum targets of varying metallurgical character had demonstrated that both grain size and textural homogeneity is critical for assuring reliable sputtering performance of tantalum. Subsequently, a model had been proposed to prescribe how localized texture bands and orientation clusters in tantalum are effectively resistant to sputter erosion. In this paper, results of atomic force microscopy (AFM) and orientation imaging microscopy (OIM{sup TM}) analyses on the eroded surface of a tantalum sputtering target are presented. Initial findings support the model's hypothesis regarding the erosion mechanics of crystallites with respect to grain size and discrete orientation. However, additional work is necessary to understand the formation and erosion of facet planes in polycrystalline tantalum sputtering targets. (orig.)

  1. Effect of fibre laser marking on surface properties and corrosion resistance of a Fe-Ni-Cr alloy

    Science.gov (United States)

    Astarita, Antonello; Mandolfino, Chiara; Lertora, Enrico; Gambaro, Carla; Squillace, Antonino; Scherillo, Fabio

    2017-10-01

    Fiber laser techniques are increasing their use in many applications, including modification of material surface properties. In particular they are often used for materials' marking as a non-contact processing. In spite of this, the impact of the laser beam on the surface causes metallurgical and morphological changes. The developments during the laser-material interaction can also affect other surface properties, especially corrosion properties which are crucial in the case of Iron-Nickel alloys. Effect of laser marking on a Fe-Cr-Ni alloy using a Tm-fibre laser (IPG Photonics TRL1904; maximum power: 50W, wavelength: 1904 nm), is described in this paper. In order to evaluate the effect of the laser on corrosion properties a specific ageing test in salt spray has been performed. Moreover, superficial morphology analyses have been performed on samples before and after corrosion tests. Possibilities and limitations of laser marking on these alloys have been discussed, in particular from the point of view of the marked surface corrosion resistance preservation.

  2. Catalytic effect of additional metallic phases on the hydrogen absorption behavior of a Zr-Based alloy

    International Nuclear Information System (INIS)

    Ruiz, F; Peretti, H; Castro, E; Real, S; Visitin, A; Triaca, W

    2005-01-01

    The electrochemical hydrogen absorption of electrodes containing Zr 0 .9Ti 0 .1(Ni 0 .5Mn 0 .25Cr 0 .20V 0 .05) 2 is studied in alkaline media by monitoring the activation and discharge capacity along charge-discharge cycling.The considered alloy is tested in both as melted and annealed condition in order to investigate the catalytic effect of small amounts of micro segregated secondary phases of the Zr-Ni system. Since these catalytic phases are only present in the as melted alloys, tests are also carried out using a composite material elaborated from powders of the annealed alloy with the addition of 18 wt.% of the suspected catalytic phases, melted separately.The hydrogen absorption-desorption behavior for the different cases is discussed and correlated with the metallurgical characterization of the materials.The catalytic effects are studied employing cyclic voltammetry and electrochemical impedance techniques. The results are analyzed in terms of a developed physicochemical model

  3. Effect of zirconium addition on the ductility and toughness of cast zinc aluminum alloy 5, zamak5, grain refined by titanium

    International Nuclear Information System (INIS)

    Zaid, A.I.O.

    2006-01-01

    Zinc-aluminum alloy 5, Zamak5, solidifies in a coarse dendrite structure which tends to deteriorate its mechanical behavior and impact strength. It was found that addition of some rare earth materials e.g. Ti or Zr to the melt of this alloy prior to solidification resulted in modification of its structure. Most of the reported work is directed towards the metallurgical aspects and little or no work is published on the effect of these elements on its mechanical strength, ductility and impact strength. In this paper, the effect of addition of Ti, Zr or Ti+Zr on the mechanical behavior and impact strength is investigated. It was found that addition of either of them resulted in enhancement of its mechanical strength of this alloy and ductility. Better enhancement was achieved in case of Ti+Zr addition. Furthermore, it was found that the addition of Ti did not show any effect on the impact strength of the Zamak5 alloy whereas Zr and Ti+Zr resulted in 6.25% and 25% increase of its impact strength respectively. (author)

  4. Metallurgical investigation of 2 austenitic stainless steel sodium mixers cracked in service by thermal fatigue

    International Nuclear Information System (INIS)

    Donati, J.R.; Keroulas, F.de; Masse, J.

    1979-01-01

    Two sodium mixers in the sodium heated steam generator test circuit at the EDF Renardieres centre developed leaks after approximately 7,000 hours operation under power. In both cases the investigation found cracking due to plastic fatigue caused by stresses of thermal origin. In one case the damage is explained solely by the size of the temperature oscillations; in the other case, unfavourable geometry reduced the duration of the initiation phase. Different types of cracking characteristic of thermal fatigue in sodium are presented. (author)

  5. Metallurgical Changes in the High Temperature Fretting of Ni and Ti Alloys.

    Science.gov (United States)

    1976-10-01

    a layerstructure on the surface. DO , ~~~~~~~~~~~ 1473 porno .. OP V ~~v ss is o soi..ETE - ; •ECVAITY CLAUIF1CATIOf, Or ThiS PAGE (Nba. D.ta —a-~~S~?~~~~~~~w3 ~~~~~~ Y~*.S 4- - ~~ %..flCt

  6. Leaching of lead metallurgical slag in citric solutions - implications for disposal and weathering in soil environments

    Czech Academy of Sciences Publication Activity Database

    Ettler, V.; Komárková, M.; Jehlička, J.; Coufal, P.; Hradil, David; Machovič, V.; Delorme, F.

    2004-01-01

    Roč. 57, č. 7 (2004), s. 567-577 ISSN 0045-6535 R&D Projects: GA MŠk LN00A028; GA ČR GP205/01/D132 Institutional research plan: CEZ:AV0Z4032918 Keywords : slag * Pb metallurgy * leaching Subject RIV: CA - Inorganic Chemistry Impact factor: 2.359, year: 2004

  7. Corrosion behavior of powder metallurgical stainless steels in urban and marine environments

    Directory of Open Access Journals (Sweden)

    Bautista, A.

    2006-06-01

    Full Text Available This work studies the development of corrosive attack on sintered components manufactured from AISI 316L and AISI 304L powders. The stainless steels were sintered in vacuum and in nitrogen-base atmosphere at 1,120 and 1,250 ºC, and their corrosion resistance was then analyzed by electrochemical techniques and by atmospheric corrosion testing (two years at urban and marine test sites. Images are shown of the morphology of the attack on the surface of the stainless steels and the development of this attack in the interior of the material.

    Este trabajo estudia el desarrollo del proceso corrosivo en componentes sinterizados fabricados a partir de polvos de AISI 316L y AISI 304L. Los aceros inoxidables fueron sinterizados en vacío y en atmósfera base nitrógeno a 1.120 y 1.250 ºC y, su resistencia a corrosión se ha analizado mediante técnicas electroquímicas y mediante ensayos de corrosión atmosférica (dos años en ambientes urbano y marino. Se muestran imágenes de la morfología del ataque en la superficie de los aceros inoxidables y del desarrollo de este ataque en el interior del material.

  8. Composites of Upgraded Metallurgical Grade (UMG) Si with Photovoltaic (PV) Grade Si

    Energy Technology Data Exchange (ETDEWEB)

    Hovel, Harold; Prettyman, Kevin; Krause, Rainer; Dipankar, Roy

    2015-03-27

    At the beginning of this project 125 wafers of UMG material blended with non-UMG were obtained in the various blends; 50/50,70/30,80/20. 90/10 and 100% UMG. Solar grade , non-UMG material was used for comparison. Many techniques for starting substrate evaluation were used including lifetime, resitivity, SEM, IPCMS. Some degree of gettering was implemented by lengthening the time of phosphorous diffusion. The UMG/solar blends resulted in 14.5% -15% efficiencies, and even 100% UMG showed 14.5% values, not less than standard cells manufactured at the time and an encouraging result for the prospects of using UMG material due to the lower $/watt. A later decline in the cost of Si and an emphasis on reaching higher efficiencies in general led to a vanishing interest in the use of UMG.

  9. Fabrication of an aluminum, Caribbean-style, musical pan: Metallurgical and acoustical characterization

    International Nuclear Information System (INIS)

    Murr, L.E.; Esquivel, E.V.; Lawrie, S.C.; Lopez, M.I.; Lair, S.L.; Soto, K.F.; Gaytan, S.M.; Bujanda, D.; Kerns, R.G.; Guerrero, P.A.; Flores, J.A.

    2006-01-01

    We report herein the first development and fabrication of a 6061 aluminum alloy pan and compare its tuning and acoustic spectra for selected notes with a standard low-carbon steel Caribbean pan fabricated from a 210-L barrel. The experimental aluminum alloy pan was completely manufactured by welding a 1.68-mm-thick head sheet to a 9-mm 2 aluminum alloy hoop, sinking the head by pneumatic hammering and welding a 1.15-mm-thick aluminum alloy side or skirt to the hoop. This experimental pan was 0.66 m in diameter, in contrast to the 210-L steel barrel standard, which had a diameter of 0.57 m. Chromatic tones were observed for most rim notes on the aluminum alloy pan, but the highest octave range notes at the pan bottom were not tuned. Microstructural characterization by light optical metallography and transmission electron microscopy illustrated the necessity for high dislocation densities and associated hardness in order to stabilize the notes and to assure their chromatic tuning

  10. A Study on Emissions from Afterburning Chambers Included in Metallurgical Thermal Equipment

    Directory of Open Access Journals (Sweden)

    Gil S.

    2014-06-01

    Full Text Available Przedstawiono badania eksploatacyjne komór dopalania w hutniczych urządzeniach cieplnych. Przeanalizowano wpływ temperatury i działań modernizacyjnych w układzie opalania na stężenie tlenków azotu i tlenku węgla. Dla zapewnienia skuteczności dopalania gazów z procesów technologicznych i minimalizacji stężenia CO, należy zwiększyć temperaturę w komorze dopalania do ok. 1053-1973 K, przy zapewnieniu wyrównanego rozkładu temperatury w płomieniu. Może to spowodować nieznaczne podwyższenie stężenia NOx o ok. 20 mg/m3n.

  11. A metallurgical approach toward alloying in rare earth permanen magnet systems

    Energy Technology Data Exchange (ETDEWEB)

    Branagan, Daniel J. [Iowa State Univ., Ames, IA (United States)

    1995-02-23

    The approach was developed to allow microstructural enhancement and control during solidification and processing. Compound additions of Group IVA, VA, or VIA transition metals (TM) and carbon were added to Nd2Fe14B (2-14-1). Transition metal carbides formed in IVA (TiC, ZrC, HfC) and Group VA (VC, NbC, TaC) systems, but not in the VIA system. The alloying ability of each TM carbide was graded using phase stability, liquid and equilibrium solid solubility, and high temperature carbide stability. Ti with C additions was chosen as the best system. The practically zero equilibrium solid solubility means that the Ti and C additions will ultimately form TiC after heat treatment which allows the development of a composite microstructure consisting of the 2-14-1 phase and TiC. Thus, the excellent intrinsic magnetic properties of the 2-14-1 phase remain unaltered and the extrinsic properties relating to the microstructure are enhanced due to the TiC stabilized microstructure which is much more resistant to grain growth. When Ti + C are dissolved in the liquid melt or solid phases, such as the glass or 2-14-1 phase, the intrinsic properties are changed; favorable changes include increased glass forming ability, reduced optimum cooling rate, increased optimum energy product, and enhanced nucleation kinetics of crystallization.

  12. Metallurgical reactions in two industrially strip-cast aluminum-manganese alloys

    Science.gov (United States)

    Hansen, V.; Andersson, B.; Tibballs, J. E.; Gjønnes, J.

    1995-08-01

    Precipitation, phase transformation, subgrain growth, and recrystallization that occur during heat treatment of two strip-cast, cold-rolled, high manganese aluminum alloys have been studied mainly by transmission electron microscopy (TEM). The alloys differ in silicon content. The isothermal heat treatments have been performed in a salt bath at temperatures between 330 °C and 530 °C for times up to 1000 hours. Size distributions for each type of secondary particle have been determined. After short annealing times, small quasicrystals precipitated and subsequently transformed to α phase. The densities of these precipitates controlled dislocation movement and regulated subgrain sizes. Prolonged heating resulted in peritectoid reactions to Al6Mn or Al12Mn. Recrystallization, which is associated with the formation of Al12Mn, is advanced by increasing the silicon content; the nucleation and growth of Al12Mn occurs only at the expense of other phases that stabilize the subgrain network.

  13. Reports on colloquia held at the 1982 Mining and Metallurgical Congress

    Energy Technology Data Exchange (ETDEWEB)

    1982-10-01

    The congress took place in Freiberg, German Democratic Republic, in June 1982. Eleven colloquia are enumerated, major talks held at these colloquia are listed and briefly summarized. Subject of the first two colloquia was surface and underground mining technologies for rock, ore and coal; the following colloquia dealt with new developments in mine surveying and drilling exploration; the fifth colloquium focused on maintenance of mining machines and coal preparation equipment. Colloquia 7 and 8 considered progress in the theory of geophysical exploration of solid mineral resources and progress in the use of isotopes in environmental studies and in hydrogeological exploration. The following colloquia dealt with aspects of chemical utilization of mineral resources, in particular salt, metal, clay and brown coal filter ash. Colloquia 15 and 16 presented themes of mine management and economic assessment in mines. The topic of the last colloquium was the historical development of metallurgy.

  14. Metallurgical Examination of Failed T-158 Cast Austempered Ductile Iron (CADI) Track Shoes

    Science.gov (United States)

    1994-06-01

    Qduedoa. A hiper tbla IIOIIIiaal silicon can1ellt is less tban optimal, since the fracture tauaflue•,..,.,.... ~CADI ctec::n.e widl the increae of silicon...bellllle~~meat. A hiper .._ optiiDII lilicoll content decleued tbe impact ,_.-.,of dae tact shoes. Moreover, tbe CADI tract lboes were fabricated

  15. THE METALLURGICAL SPECIFICATIONS AND HARDNESS PROFILE OF A RAIL THERMITE WELD

    OpenAIRE

    Cevdet MERİÇ; Turgut ENGEZ

    1998-01-01

    The quality of railroad construction is a important factor for comfort and safety in railroad transportation. Thermite welding being known for a long time prevents rail failure and, off road the train. It provides smoothly journey, and long life to rails and wagons. In this study, S 49 type St 70 steel rails have been welded by thermite process, hardness profile of welding zone rails has been obtained and its microstructure has been examined. In this profile maximum hardness values have been ...

  16. Analysis on environmental impact of radiation from metallurgical project for rare metals

    International Nuclear Information System (INIS)

    Xia Zitong; Zhang Baozeng

    2012-01-01

    Rare metals are the composition of many high-property metal materials, which has a wide range of uses in the field of national defense advanced science technology. Since Ta-Nb material is associated radioactive mineral resources, and it contains high radionuclide, resulting in some radioactive indicators in process and workplace of the Ta-Nb smelting projects were significantly higher than that of the surrounding environmental radiation background. Based on the analysis of Ta-Nb smelting projects, the major sources of pollution were identified. and the possible radiation impact of the project was analyzed and evaluated, corrective measures on the process layout were also proposed, and reasonable suggestions of how to optimize the radiation protection were made. (authors)

  17. Metallurgical analysis and RF losses in superconducting niobium thin film cavities

    CERN Document Server

    Bloess, D; Mahner, E; Nakai, H; Weingarten, Wolfgang; Bosland, P; Mayer, J; Van Loyen, L

    1996-01-01

    Copper cavities with a thin niobium film as used in the large electron positron collider LEP would be also attractive for future linear colliders, provided the decrease of the Q-value with the accelerating gradient can be reduced. We aim at extracting the important parameters that govern this decrease. The dependence on the RF frequency is studied by exciting 500 MHz and 1500 MHz cavities in different modes. In addition we combined RF measurements for two 1500 MHz cavities of different RF performance with microscopic tests (AFM, TEM) on samples cut out of the same cavities. Their micro-structural characterisation in plan-view allows to extract the grain size and the defect densities.

  18. CREATION OF PIPE-MILL PRODUCTION AT THE REPUBLIC UNITARY ENTERPRISE “BELORUSSIAN METALLURGICAL WORKS”

    Directory of Open Access Journals (Sweden)

    A. V. Gontarj

    2007-01-01

    Full Text Available Montage and arrangement of equipment for the seamless hot-rolled pipes production is being carried out at present at RUP ‘"BMZ”. The planned date of putting into operation of production is till July, 3, 2007.

  19. Immobilization of zinc from metallurgical waste and water solutions using geopolymerization technology

    Directory of Open Access Journals (Sweden)

    Nikolići I.

    2014-07-01

    Full Text Available Geopolymeraization technology is recognized as a promising method for immobilization of heavy metals by the stabilization or solidification process. This process involves the chemical reaction of alumino-silicate oxides with highly alkaline activator yielding the new material with amorphous or semi-amorphous structure, called geopolymer. Fly ash and blast furnace slag were mainly used as a raw material for geopolymerization process. In this paper we have investigated the possibility of immobilization of Zn from electric arc furnace dust (EAFD through geopolymerization of fly ash and possibility of Zn2+ adsorption from waste waters using fly ash based geopolymers. Efficacy of Zn immobilization from electric arc furnace dust was evaluated by TCLP test while the immobilization of Zn2+ ions from the water solution was evaluated through the removal efficiency. The results have shown that geopolymerization process may successfully be used for immobilization of Zn by stabilization of EAFD and for production of low cost adsorbent for waste water treatment.

  20. Overview of technical progresses in uranium mining and metallurgical industry in recent years

    International Nuclear Information System (INIS)

    Liu Yan; Gao Renxi; Wan Hongjin; Zheng Yujia

    2012-01-01

    On the basis of review the technology development process of the industry of China uranium mining and metallurgy, such as in-situ leaching, heap leaching and conventional agitation leaching, the technical progress in uranium mining and metallurgy industry at home and abroad in recent years has been summarized, with emphasis placed on the research achievements and technical progresses in heap leaching, uranium extraction and waste management. Combined with the current situation of uranium mining and metallurgy development, the future research directions of it is proposed. (authors)

  1. Metallurgical Examination of a Cast Turret Manufactured by the American Steel Foundries

    Science.gov (United States)

    1945-03-28

    Chemical analysis. b. Brinell hardness survey. ce Fracture tests . d. V-notch Charpy tests . e. Microscopic examination. ’..’, 3. The results of tie...covering approximately 10% of the total area. The thick section also exhibited some shrinkage areas throughout the ra ure. d. V-no’ch Charpy impact tests ...enter of the section when tested at -4001-7 These results were corroborated by’ fractur.tests. The impact properties of the heavy section gre, however

  2. Historical Review of the Correlation of Ballistic and Metallurgical Characteristics of Domestic Armor at Watertown Arsenal

    Science.gov (United States)

    1945-12-07

    by the early part of 1942, and since the beginning of 1943 fracture tests for steel soundness and fiber and V-notch Charpy tests were also employed...prior to ballistic testing . Later, for armor 6" and thicker, non-ballistic tests (hardness and V-notch Charpy ) were substituted for ballistics. Today it...conclusions were drawn: "Shock failures in 1-112" and 2" armor, subjected to the slug test , are largely attributable to either poor steel quality, low

  3. Implementation of methodology for analyzing the added value in a metallurgical industry of custom products

    Directory of Open Access Journals (Sweden)

    Paulo Cesar Mayer

    2015-03-01

    Full Text Available This paper addresses the implementation of a methodology for the analysis of added value in a job where steel sheets operations are processed by oxyfuel in a CNC (computer numerical control machine. The method used was based on a case study, followed by descriptive research by observing and recording the movements of the work. For this purpose, all the movements and tasks of the operators and the machine were defined, and classified according to the concepts adopted by Ohno (2002. Their chrono-analyses occurred in the period from March to June 2010 and later improvements were made throughout the workplace, allowing the elimination and reduction of losses, significant increase in the added value and increased occupation of the machine. Through this case study, it was found that the understandings of Ohno (2002 about the added value developed for an automotive industry manufacturing a standard product are perfectly applicable to a company that works with a production system under design and does not manufacture standard products

  4. Evaluation of industrial rejects of mineral and metallurgical processing as ceramic synthetic proppants

    OpenAIRE

    Campos, Vitor Polezi Pesce de; Toffoli, Samuel Marcio; Gouvea, Douglas; Silva, Guilherme Frederico Bernardo Lenz e

    2014-01-01

    Hydraulic fracturing is a very important technique to increase the productivity and recovery of oil reservoirs with low pressure or high depth. The hydraulic fracturing technique is a method of well stimulation in which liquid under high pressure is pumped down a well to fracture the reservoir rock adjacent to the wellbore. Propping agents are used to keep the fractures/cracks open. They can be made from the reject of mineral extraction processes when they present specifics characteristic. Th...

  5. Environmental impact of the minero-metallurgic industry on the marine ecosystem in Moa, Cuba

    International Nuclear Information System (INIS)

    Martinez Canals, M.; Pedro Garcia, L.

    1999-01-01

    One of the biggest nickel mineral deposits of the world is located in Moa; therefore two plants are installed for the extraction of this metal in the region, and another is in its construction phase. During the technological processes, residuals that contain great quantity of metallic elements, and high acidity level are discharged into the environment. The objectives of this research were to establish the levels of pollution of eleven metals, Al, Cd, Co, Cr, Cu, Fe, Hg, Mn, Ni, Pb and Zn in the superficial bottom sediments, sea water and organisms of the marine aquatorium (green and white sea urchins, blue crabs, oysters and mangrove leaves). The dynamics of pollution in superficial sediments was also determined in the course of a 9-year study. As complementary analyses, pH and salinity were determined for the supradjacent water to the marine bottom, as well as the content of organic carbon, and granulometry of the sediment

  6. Armor-Rolled: Metallurgical Examination of British Homogenous and Face Hardened Armor

    Science.gov (United States)

    1945-02-10

    treatments were pe- formed on sections of Plates 9, 50, 73, and 45 in order to determine the causes of the poor impact properties of these plates. DATA AV...good through1. oull the sections of these plates. L,% annations --n the fracture of Plate 4*S are this ti~me shallow and tha-erefore Incapable of inf...a variation of impact properties across tho soction revilti~ng from anomuniforn-itv of atractureo (*Prom "N~otched B3ar Irmaoat Test~’ Treens. A

  7. An Investigation of Metallurgical Factors Which Affect Fracture Toughness of Ultra-High Strength Steels

    Science.gov (United States)

    electron microscopy were used to characterize the structure and morphology, while both Charpy V-notch impact tests and plane strain fracture toughness...correlation between the Charpy impact test results and the fracture toughness results.... tests were used to determine the fracture properties. The normal commercial heat treatment resulted in the formation of some bainite in all the alloys

  8. A new concept of wastes utilization on the JSC 'Ulba Metallurgical Plant' uranium manufacture

    International Nuclear Information System (INIS)

    Yashin, S.A.; Korobejnikov, I.V.; Manych, A.V.; Kombarov, V.A.

    2003-01-01

    A new concept of radioactive waste handling is developed. It is based on the following principals: 1. Reduce of the waste raffinates volumes at the expense of technological process optimization and extraction of valuable reactants with partially close cycle organization; 2. Imposition of limitation on amount of the incoming water-soluble radioisotopes in temporary disposal due to its concentration and co-precipitation with following additional-extraction and return into the technological process; 3. Combustion of wasted organics in the furnace, dissolution of produced ash, extraction of the radionuclides and its return into technologic process; 4. Refining remelting of radioactive stainless scrap with following re-cycling. A new concept is partially put into operation. The solution of a high-tech tasks is carrying out in co-operation with leading research institutions of Kazakhstan and Russia

  9. Corrosion behavior of powder metallurgical stainless steels in urban and marine environments

    OpenAIRE

    Bautista, A.; Velasco, F.; Guzmán, S.; Fuente, Daniel de la; Cayuela, F.; Morcillo, Manuel

    2006-01-01

    This work studies the development of corrosive attack on sintered components manufactured from AISI 316L and AISI 304L powders. The stainless steels were sintered in vacuum and in nitrogen-base atmosphere at 1,120 and 1,250ºC, and their corrosion resistance was then analyzed by electrochemical techniques and by atmospheric corrosion testing (two years) at urban and marine test sites. Images are shown of the morphology of the attack on the surface of the stainless steels and the development...

  10. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the pitting and intergranular corrosion resistance for both the wrought and cast duplex alloys; (3) Castings generally have better toughness than their wrought counterparts in the temperature range of 80°C to +20°C; (4) All shield metal arc (SMA) test welds in DSS castings, with recommended or over matching filler metal, indicate that welding is not a significant factor when considering DSS applications.

  11. Final Report, Volume 1, Metallurgical Evaluation of Cast Duplex Stainless Steels and their Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Songqing; Lundin, Carl, W.; Batten, Greg, W.

    2005-09-30

    Duplex stainless steels (DSS) are being specified for chloride containing environments due to their enhanced pitting and stress corrosion cracking resistance. They exhibit improved corrosion performance over the austenitic stainless steels. Duplex stainless steels also offer improved strength properties and are available in various wrought and cast forms. Selected grades of duplex stainless steel castings and their welds, in comparison with their wrought counterparts, were evaluated, regarding corrosion performance and mechanical properties and weldability. Multiple heats of cast duplex stainless steel were evaluated in the as-cast, solution annealed (SA) static cast and SA centrifugal cast conditions, while their wrought counterparts were characterized in the SA condition and in the form of as-rolled plate. Welding, including extensive assessment of autogenous welds and a preliminary study of composite welds (shielded metal arc weld (SMAW)), was performed. The evaluations included critical pitting temperature (CPT) testing, intergranular corrosion (IGC) testing, ASTM A923 (Methods A, B and C), Charpy impact testing, weldability testing (ASTM A494), ferrite measurement and microstructural evaluations. In the study, the corrosion performances of DSS castings were characterized and assessed, including the wrought counterparts for comparison. The evaluation filled the pore of lack of data for cast duplex stainless steels compared to wrought materials. A database of the pitting corrosion and IGC behavior of cast and wrought materials was generated for a greater depth of understanding for the behavior of cast duplex stainless steel. In addition, improved evaluation methods for DSS castings were developed according to ASTM A923, A262, G48 and A494. The study revealed that when properly heat treated according to the specification, (1) DSS castings have equal or better pitting and intergranular corrosion resistance than their wrought counterparts; (2) Welding reduces the pitting and intergranular corrosion resistance for both the wrought and cast duplex alloys; (3) Castings generally have better toughness than their wrought counterparts in the temperature range of -80 C to +20 C; (4) All shield metal arc (SMA) test welds in DSS castings, with recommended or over matching filler metal, indicate that welding is not a significant factor when considering DSS applications.

  12. New metallurgical feasibilities in improvement of steel and alloy corrosion resistance

    International Nuclear Information System (INIS)

    Khasin, G.A.; Pokrovskij, A.B.; Krylov, S.M.; Leonovich, B.I.; Tomilov, V.I.

    1981-01-01

    New methods of the improvement of steel and alloy corrosion resistance are described. Some versions of technology of especially corrosion resistant steels melting in arc furnace with low carbon content are developed. One of such methods provides the complete decarburization of iron-nickel melt by oxygen-air mixture, the transition to the reduction period without the skimming of oxidation slag, ferrochromium melting at the expense of excess heat and the final reduction and refining of metal by inert gas blowing in the ladle. The 03Kh18N11, 03Kh18N12, 03Kh21N21M4GB, 03Kh17N14M3 and other steels are melted using this technology. Lately the melting technology of corrosion resistant and other alloyed steels and alloys with program thermo-time treatment of melts in arc and open induction furnaces is introduced. The method of phase equilibria calculation, which permits to estimate qualitatively and quantitatively the phases, formed in liquid metal during its solidification, and in solid metal, depending on temperature and composition of metal, is developed. Using the casting method, the production of corrosion resistant compositions with titanium carbides, is realized. Heat treatment and deformation methods of corrosion resistant steels and alloys are also discussed [ru

  13. Metallurgical and mechanical properties of laser welded high strength low alloy steel

    OpenAIRE

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-01-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the la...

  14. State Space Model Predictive Control of a Multi Stage Electro-metallurgical Process

    Directory of Open Access Journals (Sweden)

    Jens G. Balchen

    1989-01-01

    Full Text Available The paper deals with the proposed application of a novel technique for Model Predictive Control to a multistage electrometallurgical process. The novel control technique is based upon high speed repetitive simulation of a non-linear state space model of the process including relevant constraints, and searching in a parameterized control space by an efficient optimization routine until an optimal set of control actions has been found. This MPC-technique is not limited to linear processes with quadratic objective functionals and is therefore believed to offer a major improvement to the control of many industrial processes where the standard, linear control solutions fail because of non-linearities and constraints in the process system.

  15. A novel application of resin in pulp in the metallurgical industry

    International Nuclear Information System (INIS)

    Fleming, C.A.; Cromberge, G.

    1985-01-01

    The results are presented of several small-scale pilot-plant investigations that demonstrate the feasibility of a resin-in-pulp process for the combined extraction of gold and uranium. Both metals are leached into an aqueous solution as anionic complexes, and, under appropriate conditions, both metal anions can be stabilized in the same solution and extracted from that solution by anion-exchange resins. Three different lead materials containing gold and uranium were tested, and several configurations for leaching and the resin-in-pulp process were examined so that the efficiency of extraction of the process could be demonsrated. The results of the various pilot-plant investigations are discussed with particular emphasis on the deportment of gold and uranium during the leaching extraction, and elution steps

  16. Analyzing the metallurgical and cultural backgrounds of two Han-dynasty bronze-mirror fragments

    Science.gov (United States)

    Schulten, Caroline; Tensi, Hans M.; Högerl, Johann

    1996-05-01

    Chinese TLV-bronze mirrors dating to the Han dynasty (206 B.C.-220 A.D.) were popular objects of everyday life as well as highly esteemed works of art. The decorated back of the mirror characterizes the culture of this period as well as the excellent early Chinese casting techniques.

  17. Ballistic and Metallurgical Properties of High Alloy Face Hardened Armor Plate Made by the Pluramelt Process

    Science.gov (United States)

    1942-02-11

    on th« nine! hn»« of th« 1" tnlck :)lrtn, in. AK35. e. n.Brrtngim 3ttrv«ya Vickeri Brinall harcin««« suj- raye w«r« nmi« on ■•etlons cut...ant XP50 MA-34l6 M d. B«indf. of onrbida« in iinft flt««l bAR « of platn. TKA dar*: f"-lohnlet? ar« «teh»d dalta farrlt«. Rtehed in Murakaai’i

  18. The greenhouse index of sustainable development for metallurgical processes of production in aspect of green power

    Directory of Open Access Journals (Sweden)

    Lisienko Vladimir

    2016-01-01

    Full Text Available The accounting of greenhouse gases (GHG according to plans of the Russian Federation becomes obligatory since 2016 for the enterprises with issue of GHG not less than 150 thousand tons of CO2, since 2017 – from 50 thousand tons of CO2. Introduction of a carbon tax (15 dollars/t of CO2 is planned. Voluntary inventory of GHG of the enterprises and territories which in the long term apply is carried out to be called clever. According to University of Cambridge (USA about 45% depreciation of joint-stock portfolios in the world markets, the expected climate change connected with are expected. Parameter for an assessment of the clever city with the developed metallurgy and need of decrease in greenhouse emissions in the atmosphere – the indicator of a sustainable development considering emission of carbon dioxide, prime cost of steel and its power consumption is offered. Its values for tandems blast furnace (BF + oxygen converter (OC, BF, Corex, Romelt, Midrex, Hyl-3 everyone with arc furnace (AF are defined.

  19. Maintaining data of route observations of emission plumes from Norilsk mining and metallurgical plant

    Science.gov (United States)

    Simonenkov, Denis V.; Raputa, Vladimir F.; Yaroslavtseva, Tatyana V.; Belan, Boris D.; Antokhina, Olga Yu.

    2017-11-01

    Models for estimating the regional transport of active and passive impurities based on the data of route observations in the vicinity of point and area sources are proposed. Approbation of models on the data of airborne probing of atmospheric pollution in the Norilsk industrial region was carried out. In the range of distances of 60-100 km from the source of emissions, the active gas-to-particle conversion was analyzed on the basis of the observed data.

  20. Analytic study of the capital restructuring processes in metallurgical enterprises around the world and in Poland

    Directory of Open Access Journals (Sweden)

    B. Gajdzik

    2012-04-01

    Full Text Available The article presents the most common directions of changes in capital groups in the sector of metallurgy around the world and in Poland. During the observation of the restructuring activities in metallurgy the attention was turned to the integration of the capital groups, capital outsourcing and contract outsourcing, creation and the takeover of the dependent companies. The meaning of the capital consolidation was underlined on the global metallurgy market in order to gain competitive advantage through the increase of manufacturing capacity. The overview of the rating of the global steel producers in years 1989-2009 was conducted with this article in mind and it has shown the changes in the participation of particular capital groups in the world production of steel.

  1. Bilingual encyclopedic dictionary English-Spanish in sciences: mining, chemistry, geology, metallurgic and environment

    International Nuclear Information System (INIS)

    Munoz Maradona, M.; Bellini, R.; Busleiman, M.

    2007-01-01

    This dictionary has been designed to satisfy scientists, researchers, technicians, interpreters, translators and students needs in the areas of chemistry, geology, mining, metallurgy and environment if they find it necessary to have an English-Spanish encyclopedia for their sciences. It is a reliable book when looking for words that are normally not included in everyday dictionaries. It is now reaching the final revision stage with more than 15,000 entries. It includes scientific terms, chemical formulas of minerals and other elements, noticeable scientists biographies, tables, graphics, and images so as to help readers understanding. It is divided into three columns: the first one presents the English term and its area of concern; the second, the corresponding Spanish equivalent, and in the third, a suitable explanation In this work has been stablished a relation betwwen geological units and mineralizations related with the aim to understand the hydrochemistry in this area for future environmental impact

  2. Service Supply Chains Performance Improvement Method: The Case of Supplier Selection in the Metallurgical Sector

    Directory of Open Access Journals (Sweden)

    Miguel Gastón Cedillo-Campos

    2015-01-01

    Full Text Available Introducción: El servicio es ahora un componente clave del crecimiento económico de las naciones modernas. Bajo un ambiente de competencia dinámica global, el incremento en las capacidades de servicio de las cadenas de suministro se ha vuelto vital. Para las empresas operando en mercados emergentes, el continuo incremento en los requerimientos de los clientes, ha resultado en desafiantes procesos de mejora continua en el servicio. En éste contexto, el artículo presenta un método desarrollado desde la perspectiva de la medición del desempeño de los proveedores de servicio en cadenas de suministro, el cual además contó para su implementación, con una herramienta informática de fácil utilización. Método: Con base en un caso de estudio del sector metalúrgico en México, la principal contribución de este artículo es el exponer un método para la evaluación de proveedores de servicio, el cual fue desarrollado desde un enfoque de mejora continua. Es un método hibrido que liga la aplicación de herramientas estratégicas, con el análisis de decisiones multicriterio para la mejora del desempeño de cadenas de suministro del servicio. Resultados: Desde una perspectiva de cadena de suministro, este enfoque aplicado es de ayuda tanto para académicos, como para profesionales quienes se enfrentan a la compleja tarea de evaluar proveedores de servicio en cadenas de suministro que operan en mercados emergentes. Discusión o Conclusión: El método propuesto aporta visibilidad y transparencia sobre el desempeño de los proveedores de servicio a todos los miembros de la cadena de suministro. Se trata de información preventiva acerca del desempeño de los proveedores, lo cual ayuda a reducir los costos de remplazar a aquellos con bajo desempeño. Comparado con otros enfoques, la principal ventaja del método propuesto es la integración de los enfoques cuantitativo y cualitativo para la medición del servicio con el propósito de mejora continua.

  3. MODELLING OF BICOLOR PYROMETER WITH LIGHT-GUIDING TRACT FOR METALLURGICAL FURNACES

    OpenAIRE

    E. I. Marukovich; L. F. Zhukov; Ju. N. Kochkin; A. A. Romanenko; Ju. L. Stanulenis

    2010-01-01

    Theoretical explanation of creation of two-color pyrometer with light-guiding transmission is given. The example of practical application of such type of pyrometer for the molten metal temperature control in laboratory furnace is given.

  4. MODELLING OF BICOLOR PYROMETER WITH LIGHT-GUIDING TRACT FOR METALLURGICAL FURNACES

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2010-01-01

    Full Text Available Theoretical explanation of creation of two-color pyrometer with light-guiding transmission is given. The example of practical application of such type of pyrometer for the molten metal temperature control in laboratory furnace is given.

  5. Mathematical modelling of volatile matter evolution during carbonisation in metallurgical coke ovens

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.K.; Godiwalla, K.M.; Mehrotra, S.P.; Chatterjee, A.; Krishnan, S.H.; Choudhary, P.C. [National Meteorological Laboratory, Jamshedpur (India)

    2005-07-01

    In this study, a mathematical model to simulate volatile matter evolution during the carbonisation process for Indian coals has been developed. This model is a part of the endeavour to develop a rigorous mathematical model to simulate the main physical, chemical changes and transient heat transfer phenomena occurring during thermal decomposition of coals in coke oven carbonisation. To have sufficient generality for the applications to coke oven practices, the mathematical model describes the kinetics of release of main volatile matter constituents, thereby permitting the changes in the mass and composition of solid residue to be estimated by element balances. The prediction of volatile matter evolution has been made from coal ultimate analysis and heating profile based on the principles of kinetics and rate phenomena. The aim of this mathematical model is to predict the yield and composition of volatile matter as a function of charge temperature and to relate these to the changes in the semi-coke composition for some typical Indian coals used for coke making in the coke ovens of Tata Steel. The quantity of volatile matter loss from coal during carbonisation was also determined experimentally using a standard thermogravimetric analyser (TGA), in which the weight of the sample undergoing test is monitored continuously while the sample is heated at a constant rate. The computer based mathematical model predictions for volatile matter yield are verified with the experimental results and found to be in good agreement.

  6. Some metallurgical aspects of ancient silver coins discovered in Romania - originals and imitations

    International Nuclear Information System (INIS)

    Constantinescu, Bogdan; Cojocaru, Viorel; Bugoi, Roxana; Sasianu, Alexandru

    2009-01-01

    The paper presents an extensive archaeometrical study of two categories of ancient silver coins - Apollonia and Dyrrachium silver drachmae and Dacian drachamae. The coins of the former type were emitted by the-above mentioned Greek colonies which were under Pompejus authority during Ist Century B.C., while the latter type were Dacian imitations of the coins emitted by the Macedonian king Phillip II. All analyzed coins circulated in Dacia during the Ist Century B.C.; they were found on the territory of present Romania. As an explanation for the presence of a large number of Apollonia and Dyrrachium drachmae on the Dacian territory, it was speculated that these coins were used by Pompejus as a payment for the Dacian mercenaries fighting in the civil war on his side. To determine the elemental composition of the coins, two analytical methods were employed: Energy Dispersive X-Ray Fluorescence (ED-XRF) based on radioactive source excitation ( 241 Am and 238 Pu) and in-vacuum 3 MeV Proton Induced X-ray Emission (PIXE). For Apollonia and Dyrrachium drachmae, the following types of coins were found: original coins, debased coins (silver content down to 70%), official counterfeits - coins minted with the original dies - made out of bronze, official counterfeits of tin, and plated coins - bronze core covered with a 0.2-0.5 mm silver layer. For the Dacian drachmae, an interesting evolution of the tin content was put in evidence.. (Author)

  7. Electromagnetic equipment for non-contacting treatment of liquid metal in metallurgical processes

    Science.gov (United States)

    Lehman, A.; Sjoden, O.; Kuchaev, A.

    2006-09-01

    Electromagnetic stirring improves metal quality, productivity and reduces costs in con­ tinuous casting. For each application, the optimum stirrer choice can be made taking into account the steel grade cast, the strand sizes, casting speed, reduction ratio, tem­ perature. Electromagnetic braking reduces the rate of metal flow in a mould, which in turn reduces breakouts and cracks, as well as surface and subsurface defects in slab cast­ ing. Electromagnetic stirring in ladle furnaces gives an improved chemical and thermal homogenisation, increased productivity and a superior steel cleanliness. Figs 10, Refs 6.

  8. Arsenic in Surface Soils Affected by Mining and Metallurgical Processing in K. Mitrovica Region, Kosovo

    Directory of Open Access Journals (Sweden)

    Robert Sajn

    2010-11-01

    Full Text Available The results of a study on the spatial distribution of arsenic in topsoil (0–5 cm over the K. Mitrovica region, Kosovo, are reported. The investigated region (300 km2 was covered by a sampling grid of 1.4 km × 1.4 km. In total, 159 soil samples were collected from 149 locations. Inductively coupled plasma–mass spectrometry (ICP-MS was applied for the determination of arsenic levels. It was found that the average content of arsenic in the topsoil for the entire study area was 30 mg/kg (from 2.1 to 3,900 mg/kg which exceeds the estimated European arsenic average in topsoil by a factor of 4.3. Contents of arsenic in the topsoil exceeded the optimum value recommended by the new Dutchlist (29 mg/kg As in 124 km2. The action value (55 mg/kg As was exceeded in 64 km2, with the average content of 105 mg/kg (from 55 to 3,900 mg/kg As.

  9. A Metallurgical Investigation of the Direct Energy Deposition Surface Repair of Ferrous Alloys

    Science.gov (United States)

    Marya, Manuel; Singh, Virendra; Hascoet, Jean-Yves; Marya, Surendar

    2018-02-01

    Among additive manufacturing (AM) processes, the direct energy deposition (DED) by laser is explored to establish its applicability for the repair of ferrous alloys such as UNS G41400 low-alloy steel, UNS S41000 martensitic stainless steel, UNS S17400 precipitation-strengthened martensitic stainless steel, and UNS S32750 super-duplex stainless steel. Unlike plating, thermal spray, and conventional cladding weld, DED laser powder deposition offers potential advantages, e.g., thin deposits, limited dilutions, narrow heat-affected zones (HAZ), potentially improved surface properties. In this investigation, all AM deposits were completed with an IREPA CLAD™ system using a powder feed of UNS N06625, an alloy largely selected for its outstanding corrosion resistance. This investigation first addresses topological aspects of AM deposits (including visual imperfections) before focusing on changes in microstructure, microhardness, chemical composition across AM deposits and base materials. It has been established that dense, uniform, hard ( 300 HVN), crack-free UNS N06625-compliant AM deposits of fine dendritic microstructures are reliably produced. However, except for the UNS S32750 steel, a significant martensitic hardening was observed in the HAZs of UNS G41400 ( 650 HVN), UNS S41000 ( 500 HVN), and UNS S17400 ( 370 HVN). In summary, this investigation demonstrates that the DED laser repair of ferrous parts with UNS N06625 may restore damaged surfaces, but it also calls for cautions and complementary investigations for alloys experiencing a high HAZ hardening, for which industry standard recommendations are exceeded and lead to an increased risk of delayed cracking in corrosive environments.

  10. Biological recovery of metals, sulfur and water in the mining and metallurgical industry

    NARCIS (Netherlands)

    Weijma, J.; Copini, C.F.M.; Buisman, C.J.N.; Schultz, C.E.

    2002-01-01

    Metals of particular interest in acid mine drainage and industrial wastewaters include copper, zinc, cadmium, arsenic, manganese, aluminum, lead, nickel, silver, mercury, chromium, uranium and iron, in a concentration that can range from 106 to 102 g/l. The composition of such wastewater reflects

  11. Treatment of metallurgical wastes : recovery of metal values from smelter slags by pressure oxidative leaching

    Energy Technology Data Exchange (ETDEWEB)

    Li, Y.; Perederiy, I.; Papangelakis, V.G. [Toronto Univ., ON (Canada). Dept. of Chemical Engineering and Applied Chemistry

    2008-07-01

    Vast quantities of slag are produced and dumped as waste by-products during the production of base metals by smelting operations. These slags contain large amounts of valuable metals which lead to a decrease in metal yield and, combined with the entrapped sulphur, pose a danger to the environment. The dissolution of fayalite is important for the selective recovery of valuable metals and the cleanup of slags in high pressure oxidative leaching. The nature of base metals and iron in solidified slag must be investigated in order to understand the mechanism of the process. This paper discussed the application of powder X-ray diffraction (PXRD) and scanning electron microscopy (SEM) for the characterization of a smelter slag microstructure. The study used leaching tests with the same smelter slag to measure and monitor the results of leaching, including metal extraction levels, the extent of iron dissolution as well as impurity contents. The paper provided information on the experiment with particular reference to slag leaching, chemical analysis, and characterization. It was concluded that slag consists of several solid phases with base metal sulfide and oxide droplets entrapped in the fayalite matrix or silica regions. Therefore, nickel, copper, cobalt, and zinc need to be exposed either chemically or mechanically to promote their recovery. 21 refs., 4 tabs., 5 figs.

  12. Development of technology for the process of neutralization of pickling solution of metallurgical production

    Directory of Open Access Journals (Sweden)

    Lamzina I.V.

    2016-12-01

    Full Text Available The leading branch of territorial-production complex of Russia - mechanical engineering. Companies of the industry throw dirt in the form of used organic solvents, toxic compounds of metals with waste galvanic and etching solutions, cutting fluids (coolant and emulsions. you need to create complex regeneration treatment system of the most valuable components for these liquids. Reset electroplating and etching solutions can lead to the accumulation of heavy metals in the bio-organisms of the coastal zone and to enter them through the food chain to humans. To prevent contamination, a scheme neutralizing acid waste, accompanied by a reduction in the hazard class of the etching solution to IV class with the ability to accommodate long-term storage solid industrial waste in landfills.

  13. Qualitative Analysis by Theorizing: Socio-political Research on Mining and Metallurgical Enclaves in the Amazon

    Directory of Open Access Journals (Sweden)

    Josep Pont Vidal

    2008-10-01

    Full Text Available The purpose of this paper is to provide a methodological reflection based on the proposal of a "qualitative analysis by theory" (MUCHIELLI, 2001, This proposal provides a model methodology to capture and understand data gathered from an investigation focusing on industrial action and the possibilities of changing the workforce in a mining enclave in the state of Pará (West Amazon. To gather the necessary data, a two level map was compiled which allowed an approximation to the phenomenon from a discourse analysis of the workers and their experiences. The first level, "located activity," locates the context from the interpretation of trade unions and their members. The second level, "subjectivization of the activity," frames the analysis of the workers' subjective practices. URN: urn:nbn:de:0114-fqs0901146

  14. A Fully Transparent Flexible Sensor for Cryogenic Temperatures Based on High Strength Metallurgical Graphene

    Directory of Open Access Journals (Sweden)

    Ryszard Pawlak

    2016-12-01

    Full Text Available Low-temperature electronics operating in below zero temperatures or even below the lower limit of the common −65 to 125 °C temperature range are essential in medical diagnostics, in space exploration and aviation, in processing and storage of food and mainly in scientific research, like superconducting materials engineering and their applications—superconducting magnets, superconducting energy storage, and magnetic levitation systems. Such electronic devices demand special approach to the materials used in passive elements and sensors. The main goal of this work was the implementation of a fully transparent, flexible cryogenic temperature sensor with graphene structures as sensing element. Electrodes were made of transparent ITO (Indium Tin Oxide or ITO/Ag/ITO conductive layers by laser ablation and finally encapsulated in a polymer coating. A helium closed-cycle cryostat has been used in measurements of the electrical properties of these graphene-based temperature sensors under cryogenic conditions. The sensors were repeatedly cooled from room temperature to cryogenic temperature. Graphene structures were characterized using Raman spectroscopy. The observation of the resistance changes as a function of temperature indicates the potential use of graphene layers in the construction of temperature sensors. The temperature characteristics of the analyzed graphene sensors exhibit no clear anomalies or strong non-linearity in the entire studied temperature range (as compared to the typical carbon sensor.

  15. Dynamical Modelling of a Wastewater Treatment Process of the Metallurgical Industry

    Directory of Open Access Journals (Sweden)

    David Warichet

    2007-03-01

    Full Text Available In this paper we consider the dynamical modelling and parameter identification of a biological wastewater treatment process from the galvanisation industry used to remove a mixture of organic matter and surface-active agents. In the present study we have considered mainly the measurements of dissolved oxygen and COD (Chemical Oxygen Demand collected on laboratory and pilot-scale processes. From the identification study, we can conclude that the degradation is characterized by two reactions: one part of the easily biodegradable effluent is degraded with fast kinetics while the remaining part of the effluent is degraded via a slower reaction. This has been modelled by considering two different classes of substrates that indeed correspond to real components of the mixture.

  16. Metallurgical characterization, galvanic corrosion, and ionic release of orthodontic brackets coupled with Ni-Ti archwires.

    Science.gov (United States)

    Darabara, Myrsini S; Bourithis, Lefteris I; Zinelis, Spiros; Papadimitriou, George D

    2007-04-01

    In orthodontics, a combination of metallic alloys is placed into the oral cavity during medical treatment and thus the corrosion resistance and ionic release of these appliances is of vital importance. The aim of this study is to investigate the elemental composition, microstructure, hardness, corrosion properties, and ionic release of commercially available orthodontic brackets and Copper Ni-Ti archwires. Following the assessment of the elemental composition of the orthodontic wire (Copper Ni-Ti) and the six different brackets (Micro Loc, Equilibrium, OptiMESH(XRT), Gemini, Orthos2, and Rematitan), cyclic polarization curves were obtained for each material to estimate the susceptibility of each alloy to pitting corrosion in 1M lactic acid. Galvanic corrosion between the orthodontic wire and each bracket took place in 1M lactic acid for 28 days at 37 degrees C and then the ionic concentration of Nickel and Chromium was studied. The orthodontic wire is made up from a Ni-Ti alloy with copper additions, while the orthodontic brackets are manufactured by different stainless steel grades or titanium alloys. All tested wires and brackets with the exception of Gemini are not susceptible to pitting corrosion. In galvanic corrosion, following exposure for 28 days, the lowest potential difference (approximately 250 mV) appears for the orthodontic wire Copper Ni-Ti and the bracket made up from pure titanium (Rematitan) or from the stainless steel AISI 316 grade (Micro Loc). Following completion of the galvanic corrosion experiments, measurable quantities of chromium and nickel ions were found in the residual lactic acid solution. (c) 2006 Wiley Periodicals, Inc.

  17. Emission of pollutants from the combustion of composite fuels by metallurgical processes

    Directory of Open Access Journals (Sweden)

    J. Łabaj

    2015-10-01

    Full Text Available This paper presents the results of the study on emission characteristics of pollutants resulting from combustion process of composite alternative fuels for use in the processes of pyrometallurgy of copper as an alternative fuel to currently used coke breeze. These fuels are mainly based on waste carrier of “C” element, and the composition of the fuel is modelled in order to obtain the appropriate energy and emission parameters as well as strength parameters. These studies confirmed the possibility of using composite fuels as an alternative reducing agent as well as an energy carrier in the processes of pyrometallurgy of copper.

  18. Metallurgical evaluation of laser additive manufactured Ti6Al4V components

    CSIR Research Space (South Africa)

    Mutombo, K

    2013-10-01

    Full Text Available -10. 2. D.E. Cooper, M. Stanford, K.A.Kibble and G.J. Gibbons, “Additive manufacturing for product improvement at Red Bull Technology, “Materials and Design, 2012 (41), 226-230. 3. C. Sanz and V. Garcia Navas, “Structural integrity of direct metal laser...

  19. Internal sources of risk in building employees’ attitudes of safe work in metallurgical enterprise

    Directory of Open Access Journals (Sweden)

    K. Grzybowska

    2013-04-01

    Full Text Available The aim of the article is the identification of the internal sources of risk in the process of improving the system of safety and work hygiene management. After conduction of the analysis the conclusion is that the significant source of risk in the process of improvement of safety and work hygiene management is the human factor and, in particular, the lack of employees’ awareness concerning the importance of their attitudes in the improvement of the system.

  20. Metallurgical response of an AISI 4140 steel to different plasma nitriding gas mixtures

    Directory of Open Access Journals (Sweden)

    Adão Felipe Oliveira Skonieski

    2013-01-01

    Full Text Available Plasma nitriding is a surface modification process that uses glow discharge to diffuse nitrogen atoms into the metallic matrix of different materials. Among the many possible parameters of the process, the gas mixture composition plays an important role, as it impacts directly the formed layer's microstructure. In this work an AISI 4140 steel was plasma nitrided under five different gas compositions. The plasma nitriding samples were characterized using optical and scanning electron microscopy, microhardness test, X-ray diffraction and GDOES. The results showed that there are significant microstructural and morphological differences on the formed layers depending on the quantity of nitrogen and methane added to the plasma nitriding atmosphere. Thicknesses of 10, 5 and 2.5 µm were obtained when the nitrogen content of the gas mixtures were varied. The possibility to obtain a compound layer formed mainly by γ'-Fe4N nitrides was also shown. For all studied plasma nitriding conditions, the presence of a compound layer was recognized as being the responsible to hinder the decarburization on the steel surface. The highest value of surface hardness - 1277HV - were measured in the sample which were nitrided with 3vol.% of CH4.

  1. Effects of processing parameters on the friction stir spot joining of Al5083-O aluminum alloy to DP590 steel

    Science.gov (United States)

    Sung, Back-Sub; Bang, Hee-Seon; Jeong, Su-Ok; Choi, Woo-Seong; Kwon, Yong-Hyuk; Bang, Han-Sur

    2017-05-01

    Two dissimilar materials, aluminum alloy Al5083-O and advanced high strength steel DP590, were successfully joined by using friction stir spot joining (FSSJ). Satisfactory joint strengths were obtained at a rotational speed of 300 rpm and a plunge depth of 0.7 mm. Resulting joints were welded without a non-welded zone. This may be attributed to the enhanced smooth material flow owing to sufficient stirring effect and tool down force between the upper Al5083-O side and the lower DP590 side. The maximum tensile shear strength was 6.5 kN, which was higher than the joint strength required by the conventional method of resistance spot welding. The main fracture mode was plug fracture in the tensile shear test of joints. An intermetallic compound (IMC) layer with joint interface, which meets the allowance value of joints. Thus, the use of FSSJ to weld the dissimilar materials Al5083-O and DP590 resulted in mechanically and metallurgically sound joints.

  2. The Effect of Wire Dimension, Type and Thickness of Coating Layer on Friction of Coated Stainless-Steel Arch Wires

    Directory of Open Access Journals (Sweden)

    Ahmed Abdulhussain Abbas

    2018-03-01

    Full Text Available Background/Purpose: Esthetic coated arch wires are the desired types to match esthetic brackets in the clinical orthodontics, but the presence of coating layer is greatly affect friction during sliding mechanics. The aims of this study were to evaluate the effect of total wire dimension with the type and thickness of coating layer on friction of coated stainless-steel wires. Methods: The sample of this study consisted of 140 segments of coated stainless-steel arch wires involving two wire dimensions (0.016 × 0.022 inch and 0.019 × 0.025 inch. The samples were supplied from seven companies (DB, RMO, TP, DANY, G&H, Highland and Hubit and the uncoated control samples were supplied from IOS company. Wire dimensions and thickness of coating layer were measured by the metallurgical light incident microscope and the static frictional force was measured using pulling the wire through set of ceramic brackets by the universal testing machine. The data were then statistically analyzed using ANOVA tests. Results: Generally measured wire dimensions do not match the stated dimensions by the manufacturer. The frictional forces of coated wires differ from uncoated control being higher in the labially coated wires and lesser in the fully Teflon coated wires owing to differences in the wire dimension, thickness of coating layer, and physical properties of coating materials. Conclusion: when tested in vitro, Teflon fully coated wires produce the least amount of friction.

  3. A Study on Tooling and Its Effect on Heat Generation and Mechanical Properties of Welded Joints in Friction Stir Welding

    Science.gov (United States)

    Tikader, Sujoy; Biswas, Pankaj; Puri, Asit Baran

    2018-04-01

    Friction stir welding (FSW) has been the most attracting solid state welding process as it serves numerous advantages like good mechanical, metallurgical properties etc. Non weldable aluminium alloys like 5XXX, 7XXX series can be simply joined by this process. In this present study a mathematical model has been developed and experiments were successfully performed to evaluate mechanical properties of FSW on similar aluminium alloys i.e. AA1100 for different process parameters and mainly two kind of tool geometry (straight cylindrical and conical or cylindrical tapered shaped pin with flat shoulder). Tensile strength and micro hardness for different process parameters are reported of the welded plate sample. It was noticed that in FSW of similar alloy with tool made of SS-310 tool steel, friction is the major contributor for the heat generation. It was seen that tool geometry, tool rotational speed, plunging force by the tool and traverse speed have significant effect on tensile strength and hardness of friction stir welded joints.

  4. Evaluation of the strain rate effects on environmental fatigue life of CF8M cast stainless steel

    International Nuclear Information System (INIS)

    Jeong, Ill Seok; Ha, Gak Hyun; Jeon, Hyun Ik

    2009-01-01

    The environmental fatigue life of CF8M cast stainless steel is influenced by mechanical, environmental and metallurgical parameters, such as strain rate, strain amplitude, temperature, dissolved oxygen concentration, water flow rate and so on. In an actual plant, the mechanical and environmental parameters are changing during the plant operation. Therefore, the effect of such mechanical and environmental parameter changes on fatigue life evaluation have to be studied. Low cycle fatigue life of structural materials diminishes remarkably as functions of various parameters in high temperature and high pressure environments. Such reduction can be estimated by the fatigue life reduction factor(F en ). In this study, fatigue tests were performed under changing conditions of strain amplitude, strain rate. Fatigue life was measured in terms of the number of cycles with the variation of strain amplitudes at 0.004 %/s strain rate, and the fatigue life correction factor was evaluated according to the equation modified by U. S. Nuclear Regulatory Commission(U.S.NRC) and Japanese Environmental Fatigue Tests committee (JEFT).

  5. Effect of CeO{sub 2} addition on thermal shock resistance of WC–12%Co coating deposited on ductile iron by electric contact surface strengthening

    Energy Technology Data Exchange (ETDEWEB)

    Qi, Xiaoben [College of Mechanical Engineering, Donghua University, Shanghai 201620 (China); College of Mechanical Engineering, Shanghai Dianji University, Shanghai 200240 (China); Zhu, Shigen, E-mail: sgzhu@dhu.edu.cn [College of Mechanical Engineering, Donghua University, Shanghai 201620 (China); Engineering Research Center of Advanced Textile Machinery, Ministry of Education, Shanghai 201620 (China)

    2015-09-15

    Highlights: • WC–Co powders with CeO{sub 2} were deposited by electric contact strengthening (ECS). • ECS is based on electric resistive heating between the electrode and work piece. • WC–Co coating with CeO{sub 2} by ECS was metallurgically bonded to the substrate. • The addition of CeO{sub 2} could refine the coating microstructure and increase the microhardness. • By the proper addition of cerium oxide, the thermal shock performance was enhanced. - Abstract: The WC–12%Co powders with different contents of CeO{sub 2} (0.1–2 wt.%) were deposited on ductile iron by electric contact surface strengthening. The coatings with and without CeO{sub 2} were examined and tested for microstructural characteristic, phase structure, microhardness and thermal shock resistance. The comparison concluded that the proper addition of CeO{sub 2} could refine the microstructure of coatings and increase the microhardness of the coatings. By the small amount addition of cerium oxide (0.5 wt.%), the solid solution strengthening effect and grain boundaries strengthening effect would delay the time of crack formation and propagation in the coatings and enhance the thermal shock performance.

  6. Study on effects of powder and flake chemistry and morphology on the properties of Al-Cu-Mg-X-X-X powder metallurgy advanced aluminum alloys

    Science.gov (United States)

    Meschter, P. J.; Lederich, R. J.; Oneal, J. E.; Pao, P. S.

    1985-01-01

    The effects of alloy chemistry and particulate morphology on consolidation behavior and consolidated product properties in rapid solidification processed, powder-metallurgical Al-3Li-1.5Cu-1Mg-0.5Co-0.2Zr and Al-4.4Cu-1.5Mg-Fe-Ni-0.2Zr extrusions and forgings were studied. Microstructures and mechanical properties of both alloys are largely unaffected by particulate production method (vacuum atomization, ultrasonic atomization, or twin-roller quenching) and by particulate solidification rates between 1000 and 100,000 K/s. Consolidation processing by canning, cold compaction, degassing, and hot extrusion is sufficient to yield mechanical properties in the non-Li-containing alloy extrusions which are similar to those of 7075-Al, but ductilities and fracture toughnesses are inferior owing to poor interparticle bonding caused by lack of a vacuum-hot-pressing step during consolidation. Mechanical properties of extrusions are superior to those of forgings owing to the stronger textures produced by the more severe hot working during extrusion. The effects on mechanical properties of dispersoid size and volume fraction, substructural refinement, solid solution strengthening by Mg, and precipitate size and distribution are elucidated for both alloy types.

  7. The effect of hardening laws and thermal softening on modeling residual stresses in FSW of aluminum alloy 2024-T3

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Tutum, Cem Celal; Hattel, Jesper Henri

    2013-01-01

    In the present paper, a numerical model consisting of a heat transfer analysis based on the Thermal Pseudo Mechanical (TPM) model for heat generation, and a sequentially coupled quasi-static stress analysis with a built-in metallurgical softening model was implemented in ABAQUS. Both isotropic...... or kinematic hardening together with the metallurgical softening model were applied in order to give a first impression of the tendencies in residual stresses in friction stir welds when choosing different hardening and softening behaviors. Secondly, real friction stir butt welding of aluminum alloy 2024-T3...

  8. Effect of microalloying on aging of a Cu-bearing HSLA-100 (GPT) steel

    Indian Academy of Sciences (India)

    Unknown

    10 lactic acid, 7H2SO4, 3HNO3 and 2HF at 25V and –30°C. Elemental analysis of precipitating phases and matrix were carried out by EDAX spectroscope attached with TEM. The facilities of TEM and EDAX were provided by the. Defence Metallurgical Research Laboratory, Hyderabad. 3. Results. 3.1 The aging curve.

  9. RETRACTED ARTICLE: Studies of Microtexture and Its Effect on Tensile and High-Cycle Fatigue Properties of Laser-Powder-Deposited INCONEL 718

    Science.gov (United States)

    Qi, Huan; Azer, Magdi; Deal, Andrew

    2012-11-01

    The current work studies the microstructure, texture, and mechanical properties of INCONEL 718 alloy (IN718) produced by laser direct metal deposition. The grain microstructure exhibits an alternative distribution of banded fine and coarse grain zones as a result of the rastering scanning pattern. The effects of the anisotropic crystallographic texture on the tensile and high-cycle fatigue (HCF) properties at room temperature are investigated. Tensile test results showed that the tensile strength of laser-deposited IN718 after direct aging or solution heat treatment is equivalent to the minimum-forged IN718 properties. The transverse direction (relative to the laser scanning direction) produces >10 pct stiffer modulus of elasticity but 3 to 6 pct less tensile strength compared to the longitudinal direction due to the preferential alignment of grains having and directions parallel to the tensile loading direction. Laser-deposited IN718 with good metallurgical integrity showed equivalent HCF properties compared to the direct-aged wrought IN718, which can be attributed to the banded grain size variation and cyclic change of inclining grain orientations resulted from alternating rastering deposition path.

  10. Effect of Mo on Microstructures and Wear Properties of In Situ Synthesized Ti(C,N)/Ni-Based Composite Coatings by Laser Cladding.

    Science.gov (United States)

    Wu, Fan; Chen, Tao; Wang, Haojun; Liu, Defu

    2017-09-06

    Using Ni60 alloy, C, TiN and Mo mixed powders as the precursor materials, in situ synthesized Ti(C,N) particles reinforcing Ni-based composite coatings are produced on Ti6Al4V alloys by laser cladding. Phase constituents, microstructures and wear properties of the composite coatings with 0 wt % Mo, 4 wt % Mo and 8 wt % Mo additions are studied comparatively. Results indicate that Ti(C,N) is formed by the in situ metallurgical reaction, the (Ti,Mo)(C,N) rim phase surrounding the Ti(C,N) ceramic particle is synthesized with the addition of Mo, and the increase of Mo content is beneficial to improve the wear properties of the cladding coatings. Because of the effect of Mo, the grains are remarkably refined and a unique core-rim structure that is uniformly dispersed in the matrix appears; meanwhile, the composite coatings with Mo addition exhibit high hardness and excellent wear resistance due to the comprehensive action of dispersion strengthening, fine grain strengthening and solid solution strengthening.

  11. Radiation embrittlement of PWR reactor vessel weld metals: nickel and copper synergism effects

    International Nuclear Information System (INIS)

    Guionnet, C.; Houssin, B.; Brasseur, D.; Lefort, A.; Gros, D.; Perdreau, R.

    1982-01-01

    In general, PWR reactor vessels are made of low alloy nickel manganese molybdenum steel. The behavior of this material under neutron irradiation is now relatively well known. On the other hand, the weld metals used for these vessels, which are also irradiated, exhibit a wide range of metallurgical structures and trace element contents, and further studies are necessary to gain a better understanding of their behavior under irradiation. Fourteen weld deposits were irradiated with a fluence of 5 x 10 19 n/cm 2 (E > 1 MeV) at 288 0 C. The results of the corresponding Charpy V-notch impact tests are presented. Emphasis is given to the roles of copper and nickel. The effects of the different welding processes (shielded metal arc and submerged arc welding) are also studied. The consumable products used were either of commercial origin or made specially in order to obtain copper contents between 0.02 and 0.18% and nickel contents between 0.07 and 1.85%. The results indicate that nickel strongly enhances irradiation damage in the same way as copper, but the effects of the nickel contents seem to be very dependent on the copper contents. The roles of these two elements (and also that of phosphorus) in the brittle-ductile transition temperature shift is quantitatively expressed in a formula which takes the irradiation damage of these 14 welds into account, together with that of 16 further base metal samples irradiated under identical conditions in the same laboratory. Meanwhile irradiation damage did not appear to be related to the particular welding process used

  12. Effect of Post-weld Heat Treatment on the Mechanical Properties of Supermartensitic Stainless Steel Deposit

    Science.gov (United States)

    Zappa, Sebastián; Svoboda, Hernán; Surian, Estela

    2017-02-01

    Supermartensitic stainless steels have good weldability and adequate tensile property, toughness and corrosion resistance. They have been developed as an alternative technology, mainly for oil and gas industries. The final properties of a supermartensitic stainless steel deposit depend on its chemical composition and microstructure: martensite, tempered martensite, ferrite, retained austenite and carbides and/or nitrides. In these steels, the post-weld heat treatments (PWHTs) are usually double tempering ones, to ensure both complete tempering of martensite and high austenite content, to increase toughness and decrease hardness. The aim of this work was to study the effect of post-weld heat treatments (solution treatment with single and double tempering) on the mechanical properties of a supermartensitic stainless steel deposit. An all-weld metal test coupon was welded according to standard ANSI/AWS A5.22-95 using a GMAW supermartensitic stainless steel metal cored wire, under gas shielding. PWHTs were carried out varying the temperature of the first tempering treatment with and without a second tempering one, after solution treatment. All-weld metal chemical composition analysis, metallurgical characterization, hardness and tensile property measurements and Charpy-V tests were carried out. There are several factors which can be affected by the PWHTs, among them austenite content is a significant one. Different austenite contents (0-42%) were found. Microhardness, tensile property and toughness were affected with up to 15% of austenite content, by martensite tempering and carbide precipitation. The second tempering treatment seemed not to have had an important effect on the mechanical properties measured in this work.

  13. Alkali-Activated Mortars for Sustainable Building Solutions: Effect of Binder Composition on Technical Performance

    Directory of Open Access Journals (Sweden)

    Agnese Attanasio

    2018-02-01

    Full Text Available There is a growing interest in the construction sector in the use of sustainable binders as an alternative to ordinary Portland cement, the production of which is highly impacting on the environment, due to high carbon dioxide emissions and energy consumption. Alkali-activated binders, especially those resulting from low-cost industrial by-products, such as coal fly ash or metallurgical slag, represent a sustainable option for cement replacement, though their use is more challenging, due to some technological issues related to workability or curing conditions. This paper presents sustainable alkali-activated mortars cured in room conditions and based on metakaolin, fly ash, and furnace slag (both by-products resulting from local sources and relevant blends, aiming at their real scale application in the building sector. The effect of binder composition—gradually adjusted taking into consideration technical and environmental aspects (use of industrial by-products in place of natural materials in the view of resources saving—on the performance (workability, compressive strength of different mortar formulations, is discussed in detail. Some guidelines for the design of cement-free binders are given, taking into consideration the effect of each investigated alumino-silicate component. The technical feasibility to produce the mortars with standard procedures and equipment, the curing in room conditions, the promising results achieved in terms of workability and mechanical performance (from 20.0 MPa up to 52.0 MPa, confirm the potential of such materials for practical applications (masonry mortars of class M20 and Md. The cement-free binders resulting from this study can be used as reference for the development of mortars and concrete formulations for sustainable building materials production.

  14. Effect of Cadmium on the growth of Spirulina maxima (Arthrospira)

    Energy Technology Data Exchange (ETDEWEB)

    Torres-Munoz, J. A.; Aguilar-Lopez, R.; Hernandez-Villagran, D.; Neria-Gonzalez, M. I.; Rios-Leal, E.; Dominguez-Bocanegra, A. R.

    2009-07-01

    The removal of heavy metal by microorganisms can occur through several mechanisms, such as simple adsorption, absorption, enzymatic synthesis or through the production of extracellular polymers. Cadmium (CD), a metal released in most mining and metallurgical processes, is one of the main agents responsible for water pollution. In spite of the increasing amount of research published on the interaction of microorganisms with heavy metals, few work describe this interaction with cyanobacteria. (Author)

  15. EFFECTIVE CONTROL SYSTEM OF THE INTEGRATED INDUSTRIAL COMPANY

    Directory of Open Access Journals (Sweden)

    K. A. Dyundik

    2015-01-01

    Full Text Available In article the organizational and administrative structure of the integrated metallurgical company is investigated. It is shown that linearly – a staff control system to become a limiting factor in its development. Management of transformations represents purposeful translation process of the integrated metallurgical company in a new qualitative state. The purpose . The subject of the article is to analyze the organization of management, to improve it on the basis of a new conceptual approach to the modernization of the control system integrated steel companies and the allocation of the subsystems.Methodology. The methodological basis of this article are the comparative analysis methods.The Results. Studied approaches to the development of integrated management of the metallurgical company, the possibility of change.Conclusions / signifi cance. Management development in an integrated steel company requires in-depth study of existing internal operating conditions and specifi cs of the company, as well as the planning and implementation of measures to improve its receptivity to innovation.

  16. The effect of aqueous environments upon the initiation and propagation of fatigue cracks in low-alloy steels

    International Nuclear Information System (INIS)

    James, L.A.

    1996-01-01

    The effect of elevated temperature aqueous environments upon the initiation and propagation of fatigue cracks in low-alloy steels is discussed in terms of the several parameters which influence such behavior. These parameters include water chemistry, impurities within the steels themselves, as well as factors such as the water flow rate, loading waveform and loading rates. Some of these parameters have similar effects upon both crack initiation and propagation, while others exhibit different effects in the two stages of cracking. In the case of environmentally-assisted crack (EAC) growth, the most important impurities within the steel are metallurgical sulfide inclusions which dissolve upon contact with the water. A ''critical'' concentration of sulfide ions at the crack tip can then induce environmentally-assisted cracking which proceeds at significantly increased crack growth rates over those observed in air. The occurrence, or non-occurrence, of EAC is governed by the mass-transport of sulfide ions to and from the crack-tip region, and the mass-transport is discussed in terms of diffusion, ion migration, and convection induced within the crack enclave. Examples are given of convective mass-transport within the crack enclave resulting from external free stream flow. The initiation of fatigue cracks in elevated temperature aqueous environments, as measured by the S-N fatigue lifetimes, is also strongly influenced by the parameters identified above. The influence of sulfide inclusions does not appear to be as strong on the crack initiation process as it is on crack propagation. The oxygen content of the environment appears to be the dominant factor, although loading frequency (strain rate) and temperature are also important factors

  17. Author Details

    African Journals Online (AJOL)

    Ause, T. Vol 35, No 2 (2016) - Chemical, Industrial, Materials, Mechanical, Metallurgical, Petroleum & Production Engineering EFFECT OF POST-WELD HEAT TREATMENT ON THE MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ARC WELDED MEDIUM CARBON STEEL Abstract PDF. ISSN: 2467-8821.

  18. Author Details

    African Journals Online (AJOL)

    Dodo, MR. Vol 35, No 2 (2016) - Chemical, Industrial, Materials, Mechanical, Metallurgical, Petroleum & Production Engineering EFFECT OF POST-WELD HEAT TREATMENT ON THE MICROSTRUCTURE AND MECHANICAL PROPERTIES OF ARC WELDED MEDIUM CARBON STEEL Abstract PDF. ISSN: 2467-8821.

  19. The effects of welding parameters on the weldability of different materials using brazing alloy fillers

    International Nuclear Information System (INIS)

    Saeed, Alaa Muhsin; Hussain, Zuhailawati; Badri, Ahmad; Ariga, Tadashi

    2010-01-01

    The objectives of the study were to investigate the microwelding conditions related to diffusion mechanism and elemental migration metallurgical and microscopy investigation, and to establish the fundamental corrosion mechanism on the properties of small welding and brazing areas that consist different materials. This study focuses on the weldability of Ti /Ni using microspot brazing technology by selection of brazing condition current, 2, 2.5, 3, 3.5 and 4 kA, voltage 2 V, load 60 N and welding time 25-50 ms, this welding condition effective on brazing temperature optimization this condition. Ti and Ni were selected as base metals. Four types of metal fillers were used as filler foils, sandwiched between Ti/Ni. First type of metal fillers was, 65Ni-35Cu foil, melting point 846 o C; the second was, 71Ag-28Cu-1Mg foil, melting point 775 o C; the third was, 80Ag-18Cu-2Ti foil, melting point 782 o C; and fourthly was, 73Ni-18Cr-9Si foil, melting point 917 o C. The electrode tip face chosen was circuitous in form. All brazed joint were made by microspot brazing method. Brazing was done under normal atmospheric condition. A single lap joint was selected in order to estimation mechanical property of point by tensile shear strength test and micro hardness test. Cross-section of brazed joint was observed and analyzed by Scanning Electron Microscope and Energy Dispersible X-ray Spectroscopy, Size of nugget formed. It was found that the shear strength of brazed joints strongly depended strongly on the welding current, welding time and kind of filler. Furthermore, the fracture path and value of shear strength significantly changed with the type of filler alloy by microspot brazing and small size of nugget was obtained. Forming of several reaction layers at the interface was observed.

  20. ALTERNATIVE BINDERS TO BENTONITE FOR IRON ORE PELLETIZING: PART I: EFFECTS ON PHYSICAL AND MECHANICAL PROPERTIES

    Directory of Open Access Journals (Sweden)

    Osman Sivrikaya

    2014-07-01

    Full Text Available The use of conventional bentonite binder is favorable in terms of mechanical and metallurgical pellet properties, however, because of its acid constituents bentonite is considered as impurity especially for iron ores with high acidic content. Therefore, alternative binders to bentonite have been tested. Organic binders are the most studied binders and they yield pellets with good wet strength; they fail in terms of preheated and fired pellet strengths. This study was conducted to investigate how insufficient pellet strengths can be improved when organic binders are used as binder. The addition of a low-melting temperature and slag bonding/strength increasing constituent (free in acidic contents into pellet feed was proposed. Addition of boron compounds such as colemanite, tincal, borax pentahydrate, boric acid together with organic binders such as CMC, starch, dextrin and some organic based binders, into iron oxide pellet was tested. Wet and thermally treated pellet physical-mechanical qualities (balling - moisture content - size - shape - drop number - compressive strengths - porosity - dustiness were determined. The results showed that good quality wet, dry, preheated and fired pellets can be produced with combined binders (an organic binder plus a boron compound when compared with bentonite-bonded pellets. While organic binders provided sufficient wet and dry pellet strengths, the boron compounds provided the required preheated and fired pellet strengths at even lower firing temperature. Especially, the contribution of boron compound addition is most pronounced for hematite pellets which do not have strengthening mechanism through oxidation like magnetite pellets during firing. Therefore, addition of boron compound is beneficial to recover the low physical-mechanical qualities of pellets produced with organic binders through slag bonding mechanism. Furthermore, lowering the firing temperature thanks to low-melting boron compounds will be cost-effective